CAT 930H Wheel Loader Hydraulic System Schematic Manual - PDF DOWNLOAD

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FF

KENR7620-02 April 2011

EE

FLUID POWER SYMBOLS BASIC COMPONENT SYMBOLS

MAIN AUX.

PUMP or MOTOR

TWO POSITION

HYDRAULIC PNEUMATIC ENERGY TRIANGLES

ATTACHMENT

LINE RESTRICTION VARIABLE and PRESSURE COMPENSATED

VALVE PORTS

TWO-WAY

THREE POSITION

PUMP: VARIABLE and PRESSURE COMPENSATED

2-SECTION PUMP

VALVES

VALVE ENVELOPES

ONE POSITION

LINE RESTRICTION (FIXED)

RESTRICTION

PRESSURE COMPENSATION

LINE RESTRICTION (VARIABLE)

SPRING (ADJUSTABLE)

VARIABILITY

CONTROL VALVES

SPRING

FLUID CONDITIONER

FOUR-WAY

THREE-WAY

CONTROL VALVES

CHECK VALVES

AB

AB

P T SHIFTED POSITION

P T NORMAL POSITION

INFINITE POSITION

SHUTTLE

SPRING LOADED

BASIC SYMBOL

PILOT CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED

RETURN ABOVE FLUID LEVEL

PRESSURIZED

RETURN BELOW FLUID LEVEL

MEASUREMENT

16

7 17 21

1

2

24

9

4 26 23 27 22 28

930H Wheel Loader Hydraulic System

8

PRESSURE

ROTATING SHAFTS

FLOW

TEMPERATURE

UNIDIRECTIONAL

BIDIRECTIONAL

COMBINATION CONTROLS

DHC1-UP FTD1-UP

SOLENOID or MANUAL

SOLENOID

SERVO

SOLENOID and PILOT or MANUAL

SOLENOID and PILOT

DETENT

THERMAL

MANUAL CONTROL SYMBOLS

15

6

12

1

2

20

4

26 19

14 24 29

5

8

10 11

MANUAL SHUTOFF

PUSH-PULL LEVER

GENERAL MANUAL

PILOT CONTROL SYMBOLS

RELEASED PRESSURE

14

EXTERNAL RETURN

INTERNAL RETURN

SPRING LOADED

LINES CROSSING

BB

VARIABLE DISPLACEMENT NON-COMPENSATED

FIXED DISPLACEMENT

HYDRAULIC AND PNEUMATIC CYLINDERS

LINES JOINING

VARIABLE DISPLACEMENT NON-COMPENSATED

UNIDIRECTIONAL

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

INTERNAL SUPPLY PRESSURE

COMPLETE

SINGLE ACTING

HYDRAULIC MOTORS

HYDRAULIC PUMPS

SPRING

REMOTE SUPPLY PRESSURE

CROSSING AND JOINING LINES

GAS CHARGED

FIXED DISPLACEMENT

PEDAL

SIMPLIFIED

ACCUMULATORS

TILT CONTROL

PUSH BUTTON

DOUBLE ACTING

INTERNAL PASSAGEWAYS

FLOW IN ONE DIRECTION

TWO POSITION

THREE POSITION

INFINITE POSITIONING

PARALLEL FLOW

CROSS FLOW

FLOW ALLOWED IN EITHER DIRECTION

Printed in U.S.A.

© 2011 Caterpillar All Rights Reserved

CC Electrical Symbols Table Hydraulic Symbols (Electrical)

27

G

13 22 28

9

Transducer (Fluid)

Part Number

Machine Location

Schematic Location

Valve Gp - Ball, Dead Eng. Lwr

112-1817

5

F-7

E-8

Valve Gp - Check

9T-1013

13

F-10, F-11

3

G-6

Valve Gp - Check

263-8476

14

F-10

298-2412

3

G-6

Valve Gp - Check, Back Pressure

294-0932

14

F-9

Cooler - Hydraulic Oil

293-2240

6

B-11

Valve Gp - Check, Cooler Bypass

145-8983

6

B-11

Cooler As - Dual Axle Oil

205-3652

7

C-11

Valve Gp - Check, Clr Bypass W/ Axle Oil Clr 259-0558

6

B-11

Cylinder Gp - Coupler, Fusion

353-9364

11

I-11

Valve Gp - Check, Steering Back Press.

192-2684

14

F-9

Cylinder Gp - Coupler, Standard

190-3085

11

I-9

Valve Gp - Combination, Relief/Diverter

173-4032

14

E-7

Cylinder Gp - Coupler, Wide

188-0982

11

I-9

Valve Gp - Coupler Control

363-7916

14

H-9

Cylinder Gp - Lift

235-6823

8

E-6

Valve Gp - Solenoid, Diff. Lock Control

233-7133

26

G-8

Cylinder Gp - Steering

237-9271

9

I-10, I-12

Valve Gp - Dual Mode Steering

247-4503

13

H-12

Machine Location

Schematic Location

Accumulator Gp - Brake

362-9032

1

D-10

Accumulator Gp - Pilot

243-4398

2

Accumulator Gp - Ride Control

283-4418

Accumulator Gp - Ride Control

Cylinder Gp - Tilt

235-6824

10

E-7

Filter Gp - Bypass

209-3149

12

A-11

Hand Metering Unit

296-6719

13

H-10

Hand Metering Unit - Dual Mode

282-6945

13

H-12

Manifold

242-0265

14

E-9

Motor Gp - Axle Oil Cooler, Pump / Motor

288-4166

15

B-11

Motor Gp - Fan

289-6393

16

B-10

Motor Gp - Reversing Fan

289-6394

16

B-10

Pump Gp - Brake and Fan

288-4162

17

B-10

Pump Gp - Steering / Implement

237-0292

19

C-10

Pump Gp - Supplimental Steering

293-2470

18

E-11

Screen

255-0759

20

A-9

Screen As

299-5499

21

C-11

Sensor Gp - Brake Acc. Press.

224-4536

17

B-9

Sensor Gp - Xmssn Neutralizer

290-5825

22

D-11

Strainer

262-5689

20

A-9

Switch As - Axle Cooler Press.

3E-7690

15

Switch As - Ride Control Disable

126-6916

Switch As - Secondary Steering

Pressure Switch (Adjustable)

Pressure Switch

Component Locations Part Number

Description

Valve Gp - Foot Brake

144-8521 317-6905

Valve Gp - Implement, 2 Section Valve Gp - Implement, 3 Section

317-6907

22

D-11

23

B-4 to D-8 G-1 to I-5

23

B-4 to D-8 G-1 to I-5

Valve Gp - Implement, 4 Section

317-6909

23

B-4 to D-8 G-1 to I-5

Valve Gp - Integrate 3rd Function

262-9706

27

F-2

Valve Gp - Pilot, Joystick

212-1302

4

A-4 to A-7 F-2 to F-4

Valve Gp - Pilot, Joystick and 2 Auxiliary

212-1307

4

A-4 to A-7 F-2 to F-4

Valve Gp - Pilot, 2 Joystick and 2 EH Func.

247-0841

4

A-4 to A-7 F-2 to F-4

Valve Gp - Pilot, Joystick and Auxiliary

212-1305

4

A-5 to A-7 F-2 toF-4

C-11

Valve Gp - Relief

251-0907

25

F-10

23

B-6

Valve Gp - Resolver, Shuttle

8J-6875

14

H-8

230-5771

29

D-9

Valve Gp - Resolver, Shuttle

8J-6875

27

D-9

Tank Gp - Hydraulic

262-5654

20

A-9

Valve Gp - Ride Control

280-9978

3

G-6

Valve Gp - 3rd Func., Cont. Flow

243-0651

27

B-5

Valve Gp - Shutoff, Hydr. Drain

6V-7238

24

E-9

Valve Gp - 5th and 6th Function

242-0117

28

H-7

Valve Gp - Steering Priority

307-3181

29

D-9

IMPLEMENT CONTROL (23)

Description

Schematic Location

AA

Pump Load Sense Pressure

D-9

BB

Implement Pressure

C-8

CC

Pilot Supply Pressure

D-7

DD

Front Brake Pressure

D-11

EE

Tilt Cylinder Rod End Pressure

E-7

FF

Tilt Cylinder Head End Pressure

E-7

GG

Rear Axle Cooler Circuit Pressure

C-11

SOS

Hydraulic Oil Sample Port

A-11

Steering Priority Sense Pressure

D-9

Electrical Wire

Temperature Switch

Electrical Symbols (Electrical)

T

PUMP LOAD SENSING

Pressure Symbol

Temperature Symbol

Level Symbol

Flow Symbol

Wire Number Identification Codes

SOS Electrical Schematic Example

Hydraulic Schematic Example Current Standard

Current Standard

29

HH

14

Harness identification code This example indicates wire 135 in harness "AG".

Wire Circuit Number Identification

12

Wire Color

325-AG135 PK-14 325-PK Circuit Identification Number

Wire Color

Wire Gauge

Previous Standard Wire Color

Wire

325-PK-14 B Circuit Number Identification

HYDRAULIC OIL SAMPLING

DD

Tap Locations Pressure and Sampling

HH

Electric Motor

19

Nore: Always refer to Parts Manual for your specific machine.

Tap Number

Generator

AA

COMPONENT LOCATIONS Description

Transducer (Gas / Air)

M

22 23

FOOT BRAKE

STEERING PRIORITY SIGNAL

A

Wire Gauge (EXAMPLE VALVE)

(Dimensions: 39 inches x 28 inches)

23

3

25

30 Page,

7 17 18 21

KENR7620-02

16


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