Cat 928HZ Wheel Loader Hydraulic System Schematic Manual - PDF DOWNLOAD

Page 1

15

12

18 20

6

25

3

19

14

9

8

10

KENR7619-01 March 2008

11

FLUID POWER SYMBOLS BASIC COMPONENT SYMBOLS

AA

MAIN AUX.

PUMP or MOTOR

TWO POSITION

HYDRAULIC PNEUMATIC ENERGY TRIANGLES

CHECK VALVES

AB

P T SHIFTED POSITION

P T NORMAL POSITION

INFINITE POSITION

VENTED

7 17 21

1

24

2

4 26 22 13

27 28

8

928HZ Wheel Loader Hydraulic System

23

5

MANIFOLD

SHUTTLE

SPRING LOADED

BASIC SYMBOL

PILOT CONTROLLED

FLUID STORAGE RESERVOIRS

14

16

FOUR-WAY

THREE-WAY

CONTROL VALVES AB

24

ATTACHMENT

LINE RESTRICTION VARIABLE and PRESSURE COMPENSATED

VALVE PORTS

TWO-WAY

THREE POSITION

PUMP: VARIABLE and PRESSURE COMPENSATED

2-SECTION PUMP

VALVES

VALVE ENVELOPES

ONE POSITION

LINE RESTRICTION (FIXED)

RESTRICTION

PRESSURE COMPENSATION

LINE RESTRICTION (VARIABLE)

SPRING (ADJUSTABLE)

VARIABILITY

CONTROL VALVES

SPRING

FLUID CONDITIONER

RETURN ABOVE FLUID LEVEL

PRESSURIZED

RETURN BELOW FLUID LEVEL

MEASUREMENT

PRESSURE

ROTATING SHAFTS

FLOW

TEMPERATURE

UNIDIRECTIONAL

BIDIRECTIONAL

COMBINATION CONTROLS

BYD1-UP CXK1-UP

SOLENOID or MANUAL

SOLENOID

SERVO

SOLENOID and PILOT or MANUAL

SOLENOID and PILOT

DETENT

THERMAL

MANUAL CONTROL SYMBOLS

15

12

6

1

20

2

4

26

14 24 13 22

8

10

5

11

MANUAL SHUTOFF

PUSH-PULL LEVER

GENERAL MANUAL

PILOT CONTROL SYMBOLS

RELEASED PRESSURE

EXTERNAL RETURN

INTERNAL RETURN

SPRING LOADED

LINES CROSSING

VARIABLE DISPLACEMENT NON-COMPENSATED

FIXED DISPLACEMENT

HYDRAULIC AND PNEUMATIC CYLINDERS

LINES JOINING

VARIABLE DISPLACEMENT NON-COMPENSATED

UNIDIRECTIONAL

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

INTERNAL SUPPLY PRESSURE

COMPLETE

SINGLE ACTING

HYDRAULIC MOTORS

HYDRAULIC PUMPS

SPRING

REMOTE SUPPLY PRESSURE

CROSSING AND JOINING LINES

GAS CHARGED

FIXED DISPLACEMENT

PEDAL

SIMPLIFIED

ACCUMULATORS

MAIN CONTROL (23)

PUSH BUTTON

DOUBLE ACTING

INTERNAL PASSAGEWAYS

FLOW IN ONE DIRECTION

TWO POSITION

THREE POSITION

INFINITE POSITIONING

PARALLEL FLOW

CROSS FLOW

FLOW ALLOWED IN EITHER DIRECTION

Printed in U.S.A.

© 2008 Caterpillar All Rights Reserved

Electrical Symbols Table Hydraulic Symbols (Electrical)

18 21

25

3

19

9 27

23

28

G Transducer (Fluid)

Transducer (Gas / Air)

M

Generator

Electric Motor

Pressure Switch (Adjustable)

Pressure Switch

Electrical Wire

Temperature Switch

Component Locations Part Number

Machine Location

Schematic Location

Accumulator Gp - Brake

140-9251

1

C-7

Accumulator Gp - Pilot

243-4398

2

C-1

Accumulator Gp - Ride Control

223-9698

3

A-2

Connector - Orifice

8C-0564

4

C-5, C-4, C-3

Connector - Orifice

114-0441

5

A-3

Tap Number

Cooler - Hydraulic Oil

293-2240

6

B-8

AA

Implement Pump Pressure

C-6

Cooler As - Dual Disc Axle Oil

205-3652

7

B-8

BB

Steering Pump Pressure

D-2

Cylinder Gp - Coupler

190-3085

11

F-7

CC

Pilot Supply Pressure

C-2

Cylinder Gp - LH Steering

125-0374

9

F-8

DD

Front Brake Pressure

C-8

Cylinder Gp - Lift

119-1060

8

A-3, A-4

EE

Rear Axle Cooler Circuit Pressure

B-8

Cylinder Gp - RH Steering

125-0373

27

F-8

SOS

Hydraulic Oil Samoling Port (SOS)

A-7

Cylinder Gp - Tilt

118-8105

10

A-5

Filter Gp

209-3149

12

A-7

Hand Metering Unit

223-2223

13

E-9

Manifold

209-0787

14

C-6

Motor Gp - Axle Oil Cooler

288-4166

15

B-8

Description

Motor Gp - Radiator Fan

289-6393

16

A-7

Motor Gp - Reversing Fan

289-6394

16

A-7

Pump Gp - Brake/ Fan/ Filter

288-4162

17

B-7

Pump Gp- Implement / Steering

119-7698

19

C-6

Pump Gp - Supplementary Steer

293-2470

18

D-8

Screen

255-0759

20

A-7

Screen As

299-5499

21

B-7

Sensor Gp - Brake Pump Pressure

224-4536

22

B-6

Sensor Gp - Xmssn Neutralizer

290-5825

17

C-8

Strainer

262-5689

20

A-6

Switch As - Axle Cooler Press.

3E-7690

15

B-8

Switch As - Secondary Steering

230-5771

14

C-7

Tank Gp - Hydraulic

262-5654

20

A-6

Valve Gp - Ball, Dead Eng. Lwr

112-1817

28

A-3

Valve Gp - Check

9T-1013

13

D-8, B-2

Valve Gp - Check, Cooler Bypass

145-8983

6

B-8

Valve Gp - Check, Clr Bypass W/ Axle Oil Clr 259-0558

6

B-8

Valve Gp - Control, 2 Section

133-4234

23

B-3 to B-5

Valve Gp - Control, 3 Section

133-4235

23

B-3 to B-5

Valve Gp - Coupler Control

233-2549

11

E-7

Valve Gp - Foot Brake

144-8521

22

C-8

Valve Gp - Pilot Shut-off

233-7133

26

C-1

Valve Gp - Pilot, 2 Single Func. Lvr

201-3360

4

C-3 to C-5

Valve Gp - Pilot, 3 Single Func. Lvr

201-3362

4

C-3 to C-5

Valve Gp - Pilot, Joystick

201-3359

4

C-3 to C-5

Valve Gp - Pilot, Joystick and Aux

201-3361

4

C-3 to C-5

Valve Gp - Press Reducing

185-5209

24

C-2

Valve Gp - Relief

251-0907

25

D-8

Valve Gp - Ride Cntr. Press. Balance

141-1481

3

B-2

Valve Gp - Ride Control

297-1209

3

A-3

Valve Gp - Shutoff, Hydr. Drain

6V-7238

24

C-6

Electrical Symbols (Electrical)

Tap Locations Pressure and Sampling Description

T

Pressure Symbol

Schematic Location

Temperature Symbol

Level Symbol

Flow Symbol

Wire Number Identification Codes

Electrical Schematic Example

Hydraulic Schematic Example Current Standard

Current Standard Harness identification code This example indicates wire 135 in harness "AG".

Wire Circuit Number Identification

Wire Color

325-AG135 PK-14 325-PK Circuit Identification Number

DD

22

BB

325-PK-14

SOS

12

11

COUPLER

Wire Color

Wire

PILOT CONTROL

HYDRAULIC OIL SAMPLING

Wire Gauge

Previous Standard

CC

FRONT BRAKE VALVE (22)

22

Wire Color

B Circuit Number Identification

A

Wire Gauge (EXAMPLE VALVE)

KENR7619-01

COMPONENT LOCATIONS

(Dimensions: 39 inches x 28 inches)

7 17

24

30 Page,

16

2


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