CAT 924H, 924HZ, 928HZ, and 930H Wheel Loader Electrical System Schematic Manual - PDF DOWNLOAD

RD

Wire Color

F748

WH

Power Circuits

Description

Control Circuits - Continued

Unswitched Battery (+)

Ride Control Switch

102

RD

Running Lamps

F749

GY

Hydrostatic Pump Drain

105

RD

Key Switch

F765

BR

Parking Brake Switch To Relay

108

RD

12/24V DC Power Converter (Switched)

F766

WH

Kickout Detent Disable Switch

109

RD

Alternator Output (+)

G728

YL

5th and 6th Function Handle - Power

110

GN

Turn Signal

G743

OR

Relay Coil To Diode

112

PU

Rear Defroster

G748

PU

Transmission Control Steering Console Sw #1

113

YL

DC Converter

G749

YL

Transmission Control Steering Console Sw #2

114

RD

Forward Warning Horn

G750

BU

Transmission Forward Switch

115

RD

10A Spare

G755

GY

Transmission Reverse Switch

118

GY

Wiper

G760

WH

Transmission Speed 2 Switch

120

YL

24V Switched In - 12/24V Converter

G761

YL

Transmission Speed 3 Switch

122

RD

24V Battery In - 12/24V Converter

G762

BR

Transmission Speed 4 Switch

123

WH

XMSN Control

G763

PU

Transmission Neutral Switch

124

GN

HVAC Blower

G768

GN

Transmission Control Speed Switch

125

RD

Product Link Control

G787

GN

Transmission Remote Forward Switch

126

RD

Transmission Control

G788

YL

Transmission Remote Reverse Switch

127

OR

Worklamp

H702

PU

Reversing Fan Switch (N.O.)

128

PK

Continuous Worktool Switch

H704

PK

Reversing Fan Solenoid

129

BU

Right Rear Flood Lamp

H716

WH

Implement Control Solenoid Return

130

RD

Service Brake Switch

J764

BR

Switch/Sensor Return 1

133

OR

Accessory Power Port

J766

PU

Switch/Sensor Return 3

135

BU

12/24V DC Power Converter (Switched)

K748

OR

Supplemental Steering Motor Relay

136

GN

Supplemental Steering Control

K790

BU

Reversing Fan Switch (Auto)

140

BU

Rear Defroster

K791

OR

Reversing Fan Switch (Manual)

144

GN

Operator Heated Seat

L730

OR

5V Analog Sensor Supply

150

RD

Engine Control

L731

BR

Analog Sensor Return

158

BR

Condenser

L740

BR

5V Analog Sensor Return

161

PK

Ride Control

M739

YL

Solenoid Return

198

RD

Tachograph

M795

WH

Wastegate Valve (+)

199

RD

USB Power Ground Circuits

P755

WH

Att 1 Retract Solenoid (+)

P763

OR

Att 1 Line Relief Solenoid - Left (+)

200

BK

Main Chassis

R799

BR

Forward (High) Solenoid

201

BK

Monitor

T799

BR

Demand Fan Solenoid

202

BK

C211

BK

304

WH

Transmission Control

CID

Harness And Wire Electrical Schematic Symbols

Component

Symbols

0001

Cylinder #1 Injector

0002

Cylinder #2 Injector

0003

Cylinder #3 Injector

0004

Cylinder #4 Injector

0005

Cylinder #5 Injector

0006

Cylinder #6 Injector

0041

8 Volt DC Supply Voltage

0091

Throttle Position Sensor

0100

Engine Oil Pressure Sensor

0110

Engine Coolant Temperature Sensor

0168

Electrical System Voltage

0172

Intake Manifold Air Temperature Sensor

0190

Engine Speed Sensor

T

Pressure Symbol

0247

SAE J1939 Data Link

0253

Personality Module

0261

Engine Timing

0262

5 Volt Sensor DC Power Supply

0267

Remote Shutdown Switch

0268

Programmed Parameter Fault

0342

Secondary Engine Speed Sensor

0526

Turbo Wastegate Drive

0549

Throttle Lock Mode Switch

1627

Fuel Pump Relay

1639

Machine Security System

1779

Fuel Rail #1 Pressure Valve Solenoid

1785

Intake Manifold Pressure Sensor

1797

Fuel Rail Pressure Sensor

2417

Ether Control Solenoid

2770

Throttle Lock Resume/Decel Switch

2771

Throttle Lock Set/Decel Switch

2246

Glow Plug Start Aid Relay

Volume 1 - Resistor and Solenoid Specifications Part No.

Component Description

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it.

Resistance (Ohms)¹ Overall: 2 ± 0.1 Between Taps: 1 ± 0.05

9G-1950

Resistor:

HVAC

134-2540

Resistor:

CAN1 Data Link

225-0300

Solenoid:

Pilot Valve Shutoff

235-4605

Solenoid:

3rd Function Extract, 3rd Function Retract

247-4503

Solenoid:

Dual Mode Steering

Volume 1 - Connector Location

120

Connector Number

25 ± 5 5 ± .3

CONN 1

A-15

1

CONN 2

B-15

1

¹ At room temperature unless otherwise noted.

CONN 3

B-15

1

CONN 4

C-15

1

CONN 5

D-15

1

CONN 6

G-14

2

CONN 7

H-14

3

CONN 8

F-13

4

CONN 9

H-13

4

CONN 10

H-13

4

CONN 11

I-13

5

CONN 12

A-9

A

CONN 13

C-9

C

CONN 14

C-6

A

CONN 15

C-5

A

CONN 16

D-5

A

CONN 17

D-5

A

CONN 18

F-3

6

BU

Boost Pressure

OR

Forward / Reverse Solenoid Return

CID

X754

GN

Left Steering Solenoid

0041

8 Volt DC Supply

CONN 19

G-3

6

Starter Relay #1 Output

Y794

OR

Expanded CAN Data Link (+)

0070

Parking Brake Switch

CONN 20

G-13

4

Component

GN

Key Switch Or Neutral Start Sw

Y795

GN

Expanded CAN Data Link (-)

0096

Fuel Level Sensor

CONN 21

YL

Main Power Relay Coil

892

BR

CAT Data Link (-)

0177

Transmission Oil Temperature

CONN 58

321

BR

Backup Alarm Lamp / Travel Alarm

893

GN

CAT Data Link (+)

0247

SAE J1939 Data Link 5 Volt Sensor DC Power Supply

GY

Forward Warning Horn

A884

WH

Console Select Switch To Relay / Diode

323

WH

Fuel Pump

C885

PK

Right Steer Switch Jumper

0271

Action Alarm

324

BU

Differential Lock Solenoid

H803

BU

Proportional Driver 9-12 Return (ECM)

0291

Engine Cooling Fan Solenoid

326

PU

Key Switch 'C' Terminal

H807

YL

On/Off Driver 1-8 Return (ECM)

0367

Ride Control Switch

X800

OR

8V Sensor Power

0368

Transmission Auto/Manual Switch

900

PU

Transmission Solenoid 4 or 5 (+)

0426

Rear Brake Oil Pressure Sensor

374

PK

Park Brake Switch To Neutral Start Switch

375

BR

Flamp Plug System Fuel Solenoid

382

PK

Start Aid Solenoid (+)

901

WH

Transmission Solenoid 6 (+)

0444

Starter Motor Relay

383

GN

Start Aid Solenoid (-) Monitoring Circuits

944

OR

CAT Data Link (+)

0473

Brake Charge Pressure Sensor

403

GN

945

BR

CAT Data Link (-)

0486

Engine Fan Reverse Switch

Alternator 'R' Terminal - Engine #1

963

GN

Bucket / Fork Position Detent Coil

0490

Implement Lockout Switch

404

YL

Hydraulic Oil Temperature Sensor

964

BU

Fork Position Select

0585

Transmission Output Speed

417

GY

Primary Steering Pressure Switch

973

BR

Autoshift Auto / Manual Switch

0590

Engine Control Module

428

OR

Transmission Oil Temperature 1

975

WH

Autoshift Solenoid Return

0600

Hydraulic Oil Temperature Sensor Neutralizer Switch Backup Alarm

439

YL

Indicator - Lamp

976

OR

Ride Control Solenoid

YL

Powertrain Oil Temperature Gage

977

YL

Autoshift Auto / Manual Switch

0637

C446

PK

Powertrain Oil Filter Warning

978

GN

Autoshift Slow Mode Switch

0668

Shift Lever Input

E417

OR

Parking Brake Switch

993

BR

Analog Sensor Return

0672

Torque Converter

447

PK

Fuel Level Gage

994

GY

Oil Pressure (Filtered)

0673

Transmission Output Speed

3E-5464

995

BU

Coolant Temperature

0674

Transmission Intermediate Speed

996

GN

Engine Speed / Timing Sensor Power

0675

Transmission Intermediate Speed

484

YL

Indicator - Primary Steering

A907

BU

Left Differential Lock Switch To Relay

0793

Primary Steering Pressure Switch

Brake Pedal Sensor - Right

0420

Secondary Steering Intermediate Relay

C949

Implement Cooling Bypass

C967

BU

Inlet Air Temperature

0811

Gauge Cluste

E900

WH

Transmission Output Speed (+)

0826

Torque Converter Oil Temperature Sensor

E901

GN

Transmission Output Speed (-)

0882

Implement Lockout Solenoid Brake Oil Diverter Solenoid

500

BR

Wiper - Front (Park)

E902

PU

Transmission Intermediate Speed (+)

1231

501

GN

Wiper - Front (Low)

E903

YL

Transmission Intermediate Speed (-)

1251

Alternator "R" Terminal Signal

502

OR

Wiper - Front (High)

E904

BR

Transmission Intermediate Speed (+)

1401

Transmission Solenoid #1

503

BR

Wiper - Rear (Park)

E905

BU

Transmission Intermediate Speed (-)

1402

Transmission Solenoid #2 Transmission Solenoid #3

504

YL

Wiper - Rear (Low)

E906

OR

Transmission Output Speed (+)

1403

505

BU

Wiper - Rear (High)

E907

GY

Transmission Output Speed (-)

1404

Transmission Solenoid #4

506

PU

Washer - Front

E908

BR

Transmission Input Speed (+)

1405

Transmission Solenoid #5

507

WH

Washer - Rear

E909

WH

Transmission Input Speed (-)

1406

Transmission Solenoid #6

PU

Radio Speaker - Left (+)

E916

OR

Auxiliary Lever Position

¹ The CID is a diagnostic code that indicates which circuit is faulty.

WH

Radio Speaker - Left (-)

E917

WH

Implement Lockout Switch (N.O.)

511

BR

Radio Speaker - Right (+)

E918

GN

Implement Lockout Switch (N.C.)

² The MID is a diagnostic code that indicates which electronic control module diagnosed the fault.

E965

BU

Engine Speed / Timing Sensor B (-)

A/C Refrigerant Pressure Switch

E998

YL

Radiator Fan Solenoid

515

GY

HVAC Blower Motor #1 (High)

G942

OR

Implement 3rd Lever Position Sensor

516

GN

HVAC Blower Motor #1 (Medium)

G962

OR

Pilot Cutout Solenoid

517

BU

HVAC Blower Motor #1 (Low)

G985

PU

Seat Switch

518

OR

Switch To Hazard Flasher

K927

BU

Solenoid Return

521

YL

Fan Speed Switch To A/C Pressure Switch

K952

BR

Solenoid Return

522

WH

A/C Clutch To Thermostat Switch

L961

PU

Neutral Out Buffer Driver

537

GN

Turn Signal Switch To Flasher

M936

BR

Flow Control Switch (Signal)

571

OR

Bucket Float Solenoid

M939

OR

Flow Control Prop / Alt Select Switch

593

GN

Relay To Condensor Fan Motors

M998

OR

Transmission Control Autoshift Mode

A504

GN

Defroster Fan - Rear (Low)

N957

PK

RXD - Comm 1

A507

YL

Defroster Fan - Rear (High)

N959

PK

RS232 Receive 3

A519

GN

Axle Suspension Valve Solenoid

N960

OR

TXD - Comm 1

Switch To Axle Suspension Relay

N963

OR

RS232 Transmit 3

0

Data valid but above normal operational range.

Rear Window Defroster

N970

YL

DTR - Comm 1

1

Data valid but below normal operational range.

A576

GN

Circuit Breaker To Air Seat Compressor

N973

BR

DCD - Comm 1

2

Data erratic, intermittent, or incorrect.

Signal Ground - Comm 1

3

Voltage above normal or shorted high.

Voltage below normal or shorted low.

E529

YL

Blower Switch Jumper Lighting Circuits

GN

N981

GN

RS232 Ground 3

4

P910

BR

5

Current below normal or open circuit.

Rotary Beacon Lamp #1

P914

GN

Indicator - Transmission Forward

6

Current above normal or grounded circuit.

604

OR

Stop Lamps

P915

PK

Indicator - Transmission Neutral

7

Mechanical system not responding properly.

OR

Transmission Neutral Switch

8

Abnormal frequency, pulse width, or period.

Turn Lamps - Left

P916

606

GY

Turn Lamps - Right

P920

BR

Secondary Engine Speed / Timing Sensor (-)

9

Abnormal update.

607

PK

Flood Lamps - Front #1

P978

GN

Solenoid Control 5th Function - Lower

10

Abnormal rate of change.

608

GN

Flood Lamps - Rear #1

P979

YL

Solenoid Control 5th Function - Upper

11

Failure mode not identifiable.

610

OR

Headlamps - Basic

P980

OR

Solenoid Control 6th Function - Lower

12

Bad device or component.

611

PU

Headlamps - High Beam

P981

PU

Solenoid Control 6th Function - Upper

13

Out of calibration.

Parameter failures.

612

GY

Backup Lamps

R997

OR

5V Analog Sensor Power

14

614

PU

Tail / Position / Dash Lamps

T901

PK

Machine Security System Exciter Coil (In)

15

Parameter failures.

615

YL

Flood Lamps - ROPS

T902

YL

Machine Security System Exciter Coil (Out)

16

Parameter not available.

Module not responding.

617

BR

Tail / Position Lamp - Left

T951

BK

Injector 1 (+)

17

618

YL

Tail / Position Lamp - Right

T952

BK

Injector 2 (+)

18

Sensor supply fault.

619

GN

Headlamps - Low Beam

T953

BK

Injector 3 (+)

19

Condition not met.

638

WH

Rotary Beacon Lamp #2

T954

BK

Injector 4 (+)

20

Parameter failures.

668

BU

Switch To Tail / Position Lamps Relay #2

T955

BK

Injector 5 (+)

676

PU

Auxiliary Active Lamp

T956

BK

Injector 6 (+)

677

GN

T957

BK

Injector 1 Return

T958

BK

Injector 2 Return

Stop Lamps Relay Control Circuits

702

OR

Transmission Brake Switch Jumper

T959

BK

Injector 3 Return

727

GN

Supplemental Steering Motor Relay

T960

BK

Injector 4 Return

751

GN

Transmission Shift Solenoid 1 Or 3

T961

BK

Injector 5 Return

752

YL

Transmission Shift Solenoid 1

T962

BK

Injector 6 Return

754

BU

Transmission Shift Solenoid 3 Or 1

T993

BR

Analog Sensor Return

755

OR

Transmission Shift Solenoid 4 Or 5

T997

OR

5V Analog Sensor Power

761

GY

Lift Kickout Solenoid Switch

X920

BR

Injector 1 (+)

762

YL

Bucket Positioner Solenoid Switch

X921

PK

Injector 2 (+)

779

WH

Coupler Engage Solenoid

X922

WH

Injector 3 (+)

780

PU

Coupler Disengage Solenoid

X923

OR

Injector 4 (+)

799

WH

Sensor Power

X924

BR

Injector 5 (+)

A700

OR

8V Digital Sensor Power

X925

PK

Injector 6 (+)

A710

GY

Air Inlet Restriction Switch

X926

GY

Injector 1 Return

A711

PU

Float Relay - Z Bar

X927

YL

Injector 2 Return

E701

PK

Automatic Ride Control Switch

X928

GN

Injector 3 Return

E782

GN

Boom Float Pressure Switch

X929

BU

Injector 4 Return

F700

BU

PWM Output 1

X930

GY

Injector 5 Return

F701

BR

PWM Output 2

X931

YL

Injector 6 Return

F702

GN

Throttle

Y946

BU

Fuel Rail Pressure Signal

F711

GN

Engine CAN Data Link (+)

Y947

BR

Analog Sensor Return

F712

GY

Engine CAN Data Link (-)

Y948

BR

Analog Sensor Return

F716

WH

Shutdown Switch (N.C.)

Y950

YL

Fuel Pump Solenoid (+)

F717

YL

Throttle Lock Set

Y951

PU

Fuel Pump Solenoid Return

F718

BU

Throttle Lock Resume

Socket

L-C12 3E-5179

AG-C4 111-7898

Part Number For Connector Recepticle

1

5A

Receptacle Pin or Socket Number

Fuse (5 Amps)

9X-1123

Component Part Number

2 Ground Connection

200-L32 BK-14 Circuit Identification Number

Volume 1 of 2: Cab

Wire Color

Wire Gauge

CONN TO INSTR CLUSTER

CONN TO DUCT HARNESS

10 CONN TO ATCH AUX 12V SOCKET

9

Supplemental Steering Test Switch Input

PK YL

Part Number for Connector Plug

AG-C3 130-6795

CONN TO PARK BRAKE SW

603 605

C-C4 130-6795

Failure Description

BU

N979

Normally Closed

Failure Mode Identifiers (FMI)¹ FMI No.

OR

HVAC On/off Switch To Blower Speed Sw

2.2 ± 0.8°C (36 ± 1.4°F)

CONN TO KEY START SW

A538

PU

-1.1 ± 0.8°C (30 ± 1.4°F)

Harness Connector Serialization Code: The "C" stands for "Connector" and the number indicates which connector in the harness. (C1, C2, C3, .....)

CONN TO DIFFERENTIAL LOCK SW

A520

E528

Contact Position

CONN TO AUDIBLE ALARM

508

Radio Speaker - Right (-)

Refrigerent Thermostat

Deactuate

CONN TO DISPLAY CAMERA OPTION CONN TO A4 MACHINE ECM CONTROL

7

A

2

4 3

5 1 CONN TO ATCH AIR SEAT

B

C

8 6

12

CONN TO FNR/DOWN SHIFT SW

¹The FMI is a diagnostic code that indicates what type of failure has occurred.

CONN TO EH 3RD FUNCTION HANDLE CONN TO 5TH/6TH FUNCTION HARNESS

11

CONN TO PILOT VALVE CONN TO ATCH HEATED SEAT CONN TO 3RD FUNCTION VARIABLE FLOW SW CONN TO ATCH SCM TACHOGRAPH HARNESS

CONN TO SERVICE CONNECTOR CONN TO FRONT FRAME HARNESS

CONN TO CAB SHELL HARNESS CONN TO FRONT FRAME HARNESS CONN TO PRODUCT LINK JUMPER HARNESS CONN TO XMSN HARNESS CONN TO 3RD FUNCTION RETRACT SOL

CONN TO CAB GROUND STUD

CONN TO ENGINE HARNESS

CONN TO 3RD FUNCTION EXTEND SOL

CONN TO ENGINE HARNESS

CONN TO REAR HARNESS

PLATFORM HARNESS (C) COMPONENTS & CONNECTORS

CONN TO BEACON SW CONN TO NEUTRALIZER OVERRIDE SW CONN TO WORKLAMP SW CONN TO AUTOSHIFT SW CONN TO HAZARD LAMP SW CONN TO DIMMER SW

Volume 1 - Component Location Schematic Location

Machine Location

Schematic Location

Machine Location

F-1

A

A-8

B

Block, Fuse

E-12

C

Solenoid, Pilot Valve Group

B-8

B

Control, Flasher

G-12

C

Suppressor, Differential Lock

E-3

4

Control, Instrument Cluster

G-1

Control, Machine

C-3

A

Suppressor, Front Flood

B-12

B

4

Suppressor, Japan Beacon

G-7

A

Converter, 12/24 DC Ground, Cab

H-12

C

Suppressor, Roading

B-12

B

A-15

6

Switch, Auto/Manual

F-7

Ground, Shell

A

G-14

6

Switch, Beacon

E-7

A

Handle, FNR Integ 3rd Function

A-9

B

Switch, Blower

C-9

B

Handle, Remote FNR

A-7

A

Switch, Bucket/Fork Select

F-9

B

Handle, Single Axis Lever w/Downshift

A-8

A

Switch, Continuous Worktool

H-9

B

Handle, Steering Column Shifter

H-1

A

Switch, Dimmer

D-7

A

Ind, Differential Lock

C-7

A

Switch, Dual Mode Steering

E-5

A A

Component Alarm, Action

Related Electrical Service Manuals Title

Form Number

Component Solenoid, Pilot Shutoff

Jumper, FNR

H-2

A

Switch, Forward Horn

E-1

Motor, Blower

I-12

5

Switch, Front Wiper

G-5

A

Motor, Front Wiper

G-7

A

Switch, Hazard

E-7

A

Motor, Rear Wiper

G-15

7

Switch, Heater

D-8

B

Relay, Backup Lamp

C-12

C

Switch, Heater A/C

D-9

B

Alternator:

197-8820

SENR4130

Relay, Brake Lamp

C-13

C

Switch, Implement Disable

I-9

B

Electric Starting Motor:

300-6868

SENR3828

Relay, Defroster

G-12

C

Switch, Japan Beacon

E-8

A

KENR5392

Relay, Front Flood

G-12

C

Switch, Key Start

F-1

A

Relay, Main Power

H-12

C

Switch, Kick Out

F-9

B

Relay, Reversing Fan

C-12

C

Switch, Parking Brake

H-13

9

Relay, Ride Control

C-12

C

Switch, Quick Coupler

G-9

B

Relay, Secondary Steering Enable

Engine Control: Machine Control:

KENR7621

C-12

C

Switch, Rear Defrost

G-9

B

Resistor, CAN1

F-1

A

Switch, Rear Intermittent Wiper

G-6

A

Resistor, Cigar Lighter

F-5

A

Switch, Rear Wiper

F-5

A

Resistor, HVAC

I-11

5

Switch, Reversing Fan

E-9

B

Resistor, LH Heated Mirror

I-1

10

Switch, Ride Control

E-9

B

G-15

7

Switch, Roading

D-7

A

Resistor, RH Heated Mirror

I-1

11

Switch, Secondary Steering

F-5

A

Sensor, 3rd Function Max Flow

B-8

12

Switch, Service Brake

C-7

A

Sensor, Throttle Position

G-3

8

Switch, Thermostat

I-11

5

Resistor, Rear Defroster

Sensor, XMSN Neutralizer

G-3

8

Switch, Throttle Lock Enable

H-9

B

Socket, Auxiliary 12V

H-13

9

Switch, Throttle Lock Set

H-9

B

Solenoid, 3rd Function Extend

C-8

12

Switch, Turn Signal

E-1

A

Solenoid, 3rd Function Retract

B-8

12

Switch, Worklamp

D-7

A

Solenoid, Auxiliary

B-7

B

Switch, XMSN Neutralizer/Override

F-7

A

3

2

CONN TO FRONT WIPER SW

11 10

CONN TO REAR WIPER SW

A 7

B C

4 1

9

5 12

6

8

CONN TO FRONT WIPER MOTOR

CONN TO SERVICE BRAKE SW

4 Solenoid, Dual Mode Steering F-3 Machine locations are repeated for components located close together.

CONN TO MAIN CAB HARNESS

A = Located inside of front dash.

B = Located inside of right console.

C = Located around of fuse block.

CONN TO SECONDARY STEERING SW CONN TO MAIN CAB HARNESS CONN TO DUAL MODE STEERING SW

CONN TO CIGAR LIGHTER

FRONT DASH HARNESS (H) COMPONENTS & CONNECTORS

930H: DHC1-966 FTD1-995

Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)

Wire, Cable, or Harness Assembly Identification: Includes Harness Identification Letters and Harness Connector Serialization Codes

Actuate

928HZ: BYD1-384 CXK1-430

Sure-Seal connector: Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets.

1 2

CONN TO FWD HORN SW

509

OR

Deutsch connector: Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.

© 2011 Caterpillar, All Rights Reserved

Warning Switch To Alarm

GN

Function

924HZ: WLB1-UP PED1-564

Harness and Wire Symbols

Harness identification code: This example indicates wire 135 in harness "AG".

Indicator - Supplemental Steering Fault

512

B

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

Plug

Brake Fluid Level

513

2

B-9

924H: HXC1-835 JTM1-789 KLN1-UP

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

325-AG135 PK-14

PK

Transmission Oil Filter Accessory Circuits

H-15

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay.

Volume 1 - Off Machine Switch Specification Part No.

BR

BU

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.

1 2

453

PU

Service Connector

924H, 924HZ, 928HZ and 930H Wheel Loader Electrical System

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

The connectors shown in this chart are for harness to harness connectors.

Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart.

483

H458

Ground (Case): This indicates that the component does not have a wire connected to ground.

It is grounded by being fastened to the machine.

Single Wire Connector

443

H459

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Pin

0629

YL

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).

No circle indicates that the wire cannot be disconnected from the component.

T

306

YL

Machine Location

35 ± 1.8

308

H414

Schematic Location

X731

322

Circuit Breaker Symbol

Flow Symbol

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Electronic Transmission Control System (MID No. 081)

0262

Level Symbol

Symbols and Definitions

X750

Waste Gate Valve Basic Machine Circuits

Temperature Symbol

* ILLUSTRATION SHOWN USING V-LINK ARRANGMENT

MACHINE COMPONENTS & CONNECTORS LOCATIONS

Printed in U.S.A.

(Dimensions: 48 inches x 35 inches)

101

Description

KENR7623-05 February 2011

Component Identifiers (CID¹) Module Identifier (MID²) Engine Control System (MID No. 036)

36 Page,

Wire Color

Wire Number

KENR7623-05 VOL 1 of 2

Wire Description Wire Number

11

10

102-C27 RD-14 105-C118 RD-16 110-C294 GN-16 114-C282 RD-18

CONN 21

122-G13 RD-16 200-G16 BK-16

G-C5 1552273

L H

GND MOTOR

BK-16 BR-16 GN-16 OR-16 GY-16

T P

1 2 3 4 5 6

B+

200-G19 BK-16 503-G8 BR-16 504-G9 YL-16 505-G10 BU-16 118-G7 GY-16

135-G15 BU-16

200-G18 200-G19 200-G16 200-G20

200-G2 BK-16 200-G4 BK-14

BK-14 BK-16 BK-16 BK-16

503-G8 BR-16 504-G9 YL-16 505-G10 BU-16 603-G5 PK-16 608-G3 GN-16 615-G6 YL-14 A538-G22 OR-14 A538-G11 OR-14

A538-G21 OR-14

200-G23 BK-14 200-G4 BK-14 200-G17 BK-14

A538-G11 OR-14 SHELL GROUND 200-G18 BK-14

AUXILIARY POWER

1 2

G-C1 1552269 135-G1 BU-16 200-G2 BK-16

G C-C24 1552252 608-C6 GN-16 638-C195 WH-16 603-C13 PK-16 615-C7 YL-14 118-C196 GY-16 503-C1 BR-16 504-C3 YL-16 505-C4 BU-16 A538-C307 OR-14 108-C198 RD-18 122-C199 RD-16 135-C200 BU-16

1 2 3 4 5 6 7 8 9 10 11 12

G-C3 3E5179 608-G3 GN-16 603-G5 PK-16 615-G6 YL-14 118-G7 GY-16 503-G8 BR-16 504-G9 YL-16 505-G10 BU-16 A538-G21 OR-14 108-G12 RD-18 122-G13 RD-16 135-G14 BU-16

CONN 6 135-C205 BU-16 135-C206 BU-16 123-C235 WH-18 125-C219 RD-18 128-C334 PK-18

198-C335 200-C211 200-C216 200-C217 200-C220 202-C178 202-C232 202-C337

SW-PARKING BRAKE 6G-4195 E417-C201 OR-18 F765-C151 BR-18

NC

108-C198 118-C196 122-C199 123-C235 125-C219 128-C334 135-C205 144-C203

NO

135-C206 BU-16 200-C220 BK-16

RELAY-MAIN POWER 241-8368

SOCKET-AUX 12V 117-2311

C-C28 1237615

TO TRANSMISSION HARN CONN P-C1 (SH 2 LOC D-8)

CONN 5

C-C26 1552269 144-C204 GN-16 200-C217 BK-16 C-C27 1552269 A576-C215 GN-14 200-C216 BK-14

1 2

TO HEATED SEAT OPTION CONN KC-C2 (SH 2 LOC G-10)

2

C

TO ENGINE HARN CONN EN-C2 (SH 2 LOC D-15)

CONN 4

TO ENGINE HARN CONN EN-C8 (SH 2 LOC D-15)

CONN 3

B

TO ENGINE HARN CONN EN-C14 (SH 2 LOC C-15)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

1 2 3 4 5 6 7 8 9 10 11 12

1

CONN 2

TO REAR END HARN CONN M-C1 (SH 2 LOC G-11)

CONN 1

A NOTE C

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

H803-C265 BU-18 403-C86 GN-18 483-C9 BR-18 374-C49 PK-18 521-C84 YL-18 522-C83 WH-14 115-C90 RD-12 F700-C339 BU-18 128-C401 PK-14 L740-C129 BR-18 F702-C186 GN-18 150-C17 RD-12 A700-C179 OR-18 102-C27 RD-14 202-C237 BK-14 993-C183 BR-18 C-C19 3E5179 F711-C48 GN-18 404-C236 YL-18 308-C82 YL-18 892-C123 BR-18 893-C124 GN-18 F716-C26 WH-18 F717-C39 YL-18 F718-C40 BU-18 R997-C202 OR-18 F712-C64 GY-18 C-C17 1275484 109-C91 RD-6 C-C20 2253861 H807-C72 YL-18 612-C230 GY-18 H704-C316 PK-18 E998-C317 YL-18 C446-C23 PK-18 H458-C43 BU-18 202-C101 BK-18 T799-C323 BR-18 158-C99 BR-14 727-C92 GN-18 521-C100 YL-18 447-C59 PK-18 606-C93 GY-16 605-C94 YL-16 617-C95 BR-18 604-C343 OR-16 618-C97 YL-18 321-C98 BR-18 453-C345 PK-18 128-C111 PK-18 L740-C106 BR-18

PU-10 PU-10 PU-10 PU-10

308-C249 YL-18 200-C250 BK-18

1 2

1 2

86

1

30

C-C49 1552252 128-C334 PK-18 202-C337 BK-18 198-C335 RD-18 614-C338 PU-18 F700-C339 BU-18 E900-C269 WH-18 E901-C270 GN-18 E901-C340 GN-18 E900-C341 WH-18

C-C67 9X1054

TO AIR SEAT OPTION (SH 2 LOC H-12)

85

4

5 86

1

30

140-C164 BU-14

87

C-C29 9X1054

87a

C-C45 CONT-FLASHER 1116795 295-0447 BAT-(86) 1 BAT+(85) 2

112-C256 PU-10

518-C37 OR-14 537-C371 GN-16 200-C395 BK-16

C-C3 3E5179

C-C47 1552267

1 2 3 4 5 6 7 8 9 10 11 12

TO PRODUCT LINK JUMPER CONN WJ-C1 (SH 2 LOC H-8)

JAPAN WIPER ATTACHMENT

118-C283 GY-16

A B C

133-C284 OR-16

124-C240 GN-14 120-C244 YL-16 110-C294 GN-16 A576-C215 GN-14 D2

20

D3

BKR-BLOWER 280-2710

D4

10

D5

D6

FUSE-DC CONV 113-8490

10

D7

15

D8

FUSE-TURN 113-8490

D9

112-C255 PU-10

C2

15

C3

FUSE-WIPER 113-8491

C4

15

C5

C6

FUSE-HTD SEAT BCN 113-8491

10

C7

10

C8

FUSE-RIDE CONT 113-8490

C9

GY-16 GN-16 PK-18 GN-16

112-C256 PU-10

FUSE-SEC STEER 113-8490 123-C260 WH-16 133-C130 OR-16 140-C224 BU-14

B1

B2

20

B3

FUSE-SPARE1 20A 113-8492

B4

10

B5

B6

FUSE-XMSN 113-8490

10

B7

20

B8

FUSE-ACC PWR1 113-8490

B9

112-C253 PU-10

FUSE-REAR DEF 113-8492 128-C231 PK-16 127-C228 OR-14 129-C14 BU-16 158-C99 BR-14

A1

A2

10

A3

FUSE-KICKOUT 113-8490

RD-18 GY-16 RD-16 WH-18 RD-18 PK-18 BU-16 GN-16

A4

20

A5

A6

FUSE-FR FLOOD 113-8492

15

A7

A8

A9

20

112-C254 PU-10

BKR-CONDENSOR 280-2710

FUSE-RR FLOOD 113-8491

C-C32 1249636 122-C264 130-C358 105-C118 115-C344 D1

D2

10

D3

FUSE-DOME CONV 113-8490

D4

10

D5

D6

FUSE-BRAKE 113-8490

10

D7

10

D8

FUSE-SPARE2 10A 113-8490

C2

15

C3

FUSE-USB PWR 113-8491

C4

10

C5

C6

FUSE-TACHOGRAPH 113-8490

10

FUSE-KEY 113-8490

C7

25

C8

FUSE-MACHINE ECM 113-8490

RD-16 RD-16 RD-16 RD-14

D9

199-C329 198-C335 126-C184 115-C262 C1

RD-18 RD-18 RD-16 RD-14

C9

FUSE-SPARE3 25A 113-8493 150-C17 RD-12 114-C282 RD-18 125-C219 RD-18 115-C261 RD-14

B1

B2

25

B3

FUSE-ENGINE 113-8493

B4

10

B5

B6

FUSE-HORN 113-8490

10

B7

10

B8

FUSE-PRODUCT LINK 113-8490

B9

FUSE-SPARE5 10A 113-8490 617-C109 BR-18 614-C342 PU-18 618-C324 YL-18 614-C352 PU-18

F700-C339 BU-18 E901-C270 GN-18 E900-C269 WH-18 522-C83 WH-14

A1

A2

10

A3

FUSE-LH TAIL 113-8490

BK-14 BK-16 BK-16 BK-14

A4

10

A5

A6

FUSE-RH TAIL 113-8490

10

15

A8

A7

FUSE-SPARE4 10A 113-8490

A9

FUSE-SPARE6 15A 113-8491

C-C31 1129609 604-C343 OR-16 677-C96 GN-18 200-C357 BK-18 130-C361 RD-16 H704-C146 PK-18 136-C313 GN-18 H702-C315 PU-18 136-C314 GN-18

200-C286 BK-14 522-C83 WH-14 E900-C269 WH-18 E901-C270 GN-18 F700-C339 BU-18 102-C27 RD-14 109-C91 RD-6 115-C90 RD-12 128-C111 PK-18 128-C401 PK-14 150-C17 RD-12 158-C99 BR-14 200-C185 BK-16 200-C280 BK-14

122-C243 122-C264 123-C260 124-C240 126-C184

+ F5

E1

F2

E2

+

+

129-C14 BU-16 130-C358 130-C361 133-C130 133-C284

F3

+

D5

D3

E3

140-C164 BU-14 140-C165 BU-18 140-C224 BU-14 161-C330 PK -18 161-C331 PK-18 161-C332 PK-18 199-C329 RD-18 200-C245 BK-18 200-C246 BK-18 200-C250 BK-18 200-C357 BK-18 200-C395 BK-16 200-C404 BK-18 308-C249 YL-18 321-C11 BR-18 518-C37 OR-14 537-C371 GN-16 571-C333 OR-18 607-C403 PK-18 614-C85 PU-18 614-C342 PU-18 614-C352 PU-18 614-C396 PU-18 615-C60 YL-16 615-C397 YL-18 617-C109 BR-18 618-C324 YL-18 668-C24 BU-18 677-C96 GN-18 727-C207 GN-18 976-C138 OR-18 A507-C31 YL-18 A538-C292 OR-14 H702-C315 PU-18 H704-C146 PK-18 H807-C70 YL-18 K748-C223 OR-18 108-C198 RD-18 109-C91 RD-6 125-C219 RD-18 135-C205 BU-16 144-C203 GN-16 150-C17 RD-12 158-C99 BR-14 198-C335 RD-18 604-C343 OR-16 612-C230 GY-18 A576-C215 GN-14

108-C198 RD-18 109-C91 RD-6 125-C219 RD-18 135-C205 BU-16 144-C203 GN-16 150-C17 RD-12 158-C99 BR-14 198-C335 RD-18 604-C343 OR-16 612-C230 GY-18 A576-C215 GN-14 102-C27 RD-14 115-C90 RD-12 118-C196 GY-16 122-C199 RD-16 123-C235 WH-18 128-C111 PK-18 128-C334 PK-18 128-C401 PK-14 144-C33 GN-16 200-C185 BK-16 200-C280 BK-14 202-C77 BK-18 202-C101 BK-18 202-C177 BK-14 202-C178 BK-18 202-C232 BK-18 202-C337 BK-18 308-C82 YL-18 321-C98 BR-18 326-C407 PU-18 374-C49 PK-18

308-C82 YL-18 321-C98 BR-18 326-C407 PU-18 374-C49 PK-18 403-C86 GN-18 404-C236 YL-18 417-C79 GY-18 428-C318 OR-18 443-C66 YL-18 447-C59 PK-18 453-C345 PK-18 483-C9 BR-18 484-C20 YL-18

161-C330 PK-18

D4

E4

RELAY-RIDE CONT 158-5089

RELAY-REVERSING FAN 158-5089

612-C230 GY-18 321-C11 BR-18 H807-C70 YL-18 127-C229 OR-16

+ B5

521-C105 YL-18

B2

C1

+

+

C5

B3

+

404-C236 YL-18 417-C79 GY-18 428-C318 OR-18 443-C66 YL-18 447-C59 PK-18 453-C345 PK-18 483-C9 BR-18 484-C20 YL-18 503-C1 BR-16 504-C3 YL-16 505-C4 BU-16 515-C212 GY-14 516-C213 GN-14 517-C214 BU-14 521-C105 YL-18 603-C13 PK-16

136-C218 GN-18

C4

RELAY-BACKUP LAMP 158-5089

RELAY-SEC STEER ENABLE 158-5089

SUPPR-ROADING 106-8704

C-C5 1552269

SUPPR-FRONT FLOOD 106-8704

605-C94 YL-16 606-C93 GY-16 608-C6 GN-16

614-C85 PU-18 668-C24 BU-18

1 2

614-C338 PU-18 615-C7 YL-14 617-C95 BR-18 618-C97 YL-18 638-C195 WH-16 727-C92 GN-18 751-C104 GN-18 752-C102 YL-18 754-C103 BU-18 755-C75 OR-18 892-C123 BR-18 892-C305 BR-18 893-C124 GN-18 893-C309 GN-18 900-C76 PU-18 901-C74 WH-18 975-C321 WH-18 993-C183 BR-18 A538-C307 OR-14

C-C58 1552269 1 2

614-C396 PU-18 615-C397 YL-18

A700-C179 OR-18 C446-C23 PK-18 E417-C201 OR-18 E900-C341 WH-18 E901-C340 GN-18

WIRE GROUP COLOR DESCRIPTIONS WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF. WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON. VOLTAGE CONVERTER OUTPUT CIRCUIT. STARTING CIRCUIT. GROUND CIRCUIT. CAT DATA LINK. CAN DATA LINK.

E902-C271 PU-18 E903-C272 YL-18 E904-C273 BR-18 E905-C274 BU-18 E906-C275 OR-18 E907-C277 GY-18 E908-C279 BR-18 E909-C281 WH-18 E998-C317 YL-18 F702-C186 GN-18 F711-C48 GN-18 F711-C137 GN-18 F712-C64 GY-18 F712-C356 GY-18 F716-C26 WH-18 F717-C39 YL-18 F718-C40 BU-18 F765-C151 BR-18 H458-C43 BU-18 H459-C42 PU-18 H704-C316 PK-18 H803-C265 BU-18 H807-C72 YL-18 J764-C379 BR-18 L740-C106 BR-18 L740-C129 BR-18 R799-C380 BR-18 R997-C202 OR-18 T799-C323 BR-18 X750-C169 OR-18 X800-C384 OR-18

ENGINE CONTROL CIRCUIT. TRANSMISSION CONTROL CIRCUIT. HEATER AND AIR CONDITIONER CIRCUIT. TURN SIGNAL/WIPER/WASHER CIRCUIT.

326-C407 PU-18

RS-232 DATA LINK.

OTHER COLOR DESCRIPTIONS 202-C237 202-C177 200-C280 200-C185 200-C286

BK-14 BK-14 BK-14 BK-16 BK-14

202-C290 BK-16 202-C232 BK-18 308-C82 YL-18 308-C249 YL-18 321-C11 BR-18 321-C98 BR-18

130-C263 RD-18 133-C300 OR-16 133-C402 OR-16 133-C327 OR-18

HIGHWAYS

CAB GROUND

200-C143 200-C160 200-C162 200-C166 200-C187 200-C188 200-C233 200-C268 200-C298 200-C346

BK-18 BK-18 BK-18 BK-18 BK-18 BK-18 BK-18 BK-18 BK-18 BK-18

200-C189 200-C190 200-C191 200-C192 200-C326 200-C122 200-C142 200-C145 200-C174 200-C222 200-C285

BK-18 BK-18 BK-18 BK-18 BK-18 BK-18 BK-18 BK-18 BK-18 BK-18 BK-18

202-C46 BK -18 202-C267 BK-18 202-C354 BK-18 202-C293 BK-16 202-C172 BK-16 202-C175 BK-18 202-C176 BK-18 202-C12 BK-18 202-C353 BK-18 202-C38 BK-18 202-C41 BK-18 202-C168 BK-18 202-C173 BK-18 202-C241 BK-18 202-C386 BK-18 202-C132 BK-16 308-C144 YL-16 308-C276 YL-18 308-C355 YL-18 321-C25 BR-18

326-C407 PU-18 374-C49 PK-18 403-C107 GN-18 404-C236 YL-18 417-C79 GY-18 428-C318 OR-18 443-C66 YL-18 447-C59 PK-18 453-C345 PK-18 483-C9 BR-18 484-C20 YL-18 503-C1 BR-16 504-C3 YL-16 505-C4 BU-16 515-C212 GY-14 516-C213 GN-14 517-C214 BU-14 518-C37 OR-14 521-C105 YL-18 537-C371 GN-16 571-C333 OR-18 603-C13 PK-16 605-C94 YL-16 606-C93 GY-16 607-C403 PK-18 608-C6 GN-16

614-C85 PU-18 614-C338 PU-18 614-C342 PU-18 614-C352 PU-18 614-C396 PU-18

614-C336 PU-18

614-C35 614-C63 614-C18 614-C15

PU-14 PU-18 PU-18 PU-18

614-C88 PU-18 614-C238 PU-18 614-C239 PU-18 614-C161 PU-18 614-C147 PU-18 614-C248 PU-18 614-C163 PU-18 614-C167 PU-18 614-C234 PU-18 614-C328 PU-18

617-C110 BR-18

618-C324 YL-18 618-C97 YL-18

618-C325 YL-18

761-C136 GY-18 799-C372 WH-18

892-C123 BR-18 892-C305 BR-18 893-C124 GN-18 893-C309 GN-18 900-C76 PU-18 901-C74 WH-18 975-C321 WH-18 976-C138 OR-18

404-C236 YL-18 417-C79 GY-18 428-C318 OR-18 443-C66 YL-18 447-C59 PK-18 453-C345 PK-18 483-C9 BR-18 484-C20 YL-18 503-C1 BR-16 504-C3 YL-16 505-C4 BU-16 518-C37 OR-14 537-C371 GN-16 571-C333 OR-18 603-C13 PK-16 605-C94 YL-16 606-C93 GY-16 607-C403 PK-18 608-C6 GN-16 614-C35 PU-14 614-C63 PU-18 615-C7 YL-14 615-C60 YL-16 615-C397 YL-18 617-C110 BR-18 618-C325 YL-18 638-C195 WH-16 668-C24 BU-18 677-C96 GN-18 727-C92 GN-18 727-C207 GN-18 751-C104 GN-18 752-C102 YL-18 754-C103 BU-18 755-C75 OR-18 761-C136 GY-18 799-C372 WH-18 892-C149 BR-18 893-C306 GN-18 900-C76 PU-18 901-C74 WH-18 975-C321 WH-18 976-C138 OR-18 978-C150 GN-18 993-C183 BR-18 A507-C31 YL-18 A700-C179 OR-18 C446-C23 PK-18 E417-C201 OR-18 E900-C341 E901-C340 E902-C271 E903-C272 E904-C273 E905-C274 E906-C275 E907-C277

WH-18 GN-18 PU-18 YL-18 BR-18 BU-18 OR-18 GY-18

F766-C128 WH-16 G787-C114 GN-18 G788-C115 YL-18 G942-C382 OR-18 G962-C322 OR-18 H458-C43 BU-18 H459-C42 PU-18 H702-C315 PU-18 H803-C265 BU-18 H807-C73 YL-18 H807-C259 YL-18 J764-C319 BR-18

617-C95 BR-18 617-C109 BR-18

638-C195 WH-16 668-C24 BU-18 677-C96 GN-18 727-C92 GN-18 727-C207 GN-18 751-C104 GN-18 752-C102 YL-18 754-C103 BU-18 755-C75 OR-18

202-C267 BK-18 202-C293 BK-16 202-C353 BK-18 202-C354 BK-18 308-C144 YL-16 308-C276 YL-18 308-C355 YL-18 321-C25 BR-18 326-C407 PU-18 374-C49 PK-18 403-C107 GN-18

E908-C279 BR-18 E909-C281 WH-18 E916-C374 OR-18 E998-C317 YL-18 F702-C186 GN-18 F711-C55 GN-18 F711-C56 GN-18 F712-C67 GY-18 F712-C78 GY-18 F765-C151 BR-18

615-C7 YL-14 615-C60 YL-16 615-C397 YL-18

892-C149 BR-18 892-C304 BR-16 893-C148 GN-16 893-C306 GN-18

963-C194 GN-18

978-C150 GN-18

J766-C373 PU-18 K748-C223 OR-18 L740-C53 BR-18 L740-C80 BR-18 P755-C378 WH-18 P763-C375 OR-18 P916-C116 OR-18 R799-C376 BR-18 R799-C377 BR-18 R799-C380 BR-18 R997-C2 OR-18 R997-C81 OR-18 T799-C323 BR-18 X750-C169 OR-18 X800-C320 OR-18 123-C58 WH-18 123-C121 WH-18 123-C208 WH-18 762-C135 YL-18 779-C296 WH-18 780-C295 PU-18 964-C134 BU-18 A504-C19 GN-18 E701-C154 PK-18 E917-C181 WH-18 E918-C171 GN-18 F748-C155 WH-18 K790-C45 BU-18 K791-C44 OR-18 K927-C303 BU-18 M739-C297 YL-18 M936-C387 BR-18 M939-C388 OR-18

123-C58 WH-18 123-C121 WH-18 123-C208 WH-18 762-C135 YL-18 779-C296 WH-18 780-C295 PU-18 964-C134 BU-18 A504-C19 GN-18 E701-C154 PK-18 E917-C181 WH-18 E918-C171 GN-18 F748-C155 WH-18 K790-C45 BU-18 K791-C44 OR-18 K927-C303 BU-18 M739-C297 YL-18 M936-C387 BR-18 M939-C388 OR-18

124-C89 GN-14 124-C389 GN-18 128-C308 PK-16

A538-C292 OR-14 A538-C307 OR-14

128-C385 PK-18 200-C122 BK-18

A700-C179 OR-18 C446-C23 PK-18 E417-C201 OR-18 E900-C341 WH-18 E901-C340 GN-18 E902-C271 PU-18 E903-C272 YL-18 E904-C273 BR-18 E905-C274 BU-18 E906-C275 OR-18 E907-C277 GY-18 E908-C279 BR-18 E909-C281 WH-18

A538-C197 OR-16

200-C142 200-C143 200-C145 200-C160 200-C162 200-C166 200-C174 200-C187 200-C188

E916-C374 OR-18

E998-C317 YL-18 F702-C186 GN-18 F711-C399 GN-18 F711-C50 GN-18

F711-C56 GN-18 F711-C55 GN-18 F711-C47 GN-16

F711-C137 GN-18 F711-C48 GN-18 F712-C65 GY-18

F712-C78 GY-18 F712-C57 GY-16 F712-C67 GY-18

F712-C398 GY-18 F712-C64 GY-18 F712-C356 GY-18

BK-18 BK-18 BK-18 BK-18 BK-18 BK-18 BK-18 BK-18 BK-18

200-C222 BK-18 200-C233 BK-18 200-C268 BK-18 200-C298 BK-18 200-C346 BK-18 202-C38 BK-18 202-C41 BK-18 202-C46 BK-18 202-C168 BK-18 202-C173 BK-18 202-C241 BK-18 202-C386 BK-18 515-C212 GY-14 516-C213 GN-14 517-C214 BU-14 521-C105 YL-18 614-C15 PU-18 614-C18 PU-18 614-C88 PU-18 614-C147 PU-18 614-C161 PU-18 614-C163 PU-18 614-C167 PU-18 614-C234 PU-18 614-C238 PU-18 614-C239 PU-18 614-C248 PU-18 614-C328 PU-18 963-C194 GN-18 A538-C197 OR-16

F716-C26 WH-18 F717-C39 YL-18 F718-C40 BU-18 F765-C151 BR-18 F766-C128 F766-C221 F766-C193 F766-C288

WH-16 WH-16 WH-18 WH-18

G728-C278 YL-16 G728-C289 YL-16 G728-C368 YL-16 G787-C114 GN-18 G788-C115 YL-18

3 4

1

E528-C87 PU-18 E528-C112 PU-14 E528-C113 PU-14 E528-C141 PU-14 F716-C26 WH-18 F717-C39 YL-18 F718-C40 BU-18 F766-C221 WH-16 G728-C289 YL-16 G728-C368 YL-16 H704-C152 PK-18

6

2

SW-IMPL DISABLE 266-7620 C-C6 2285856

7 8

5

128-C308 PK-16 202-C173 BK-18 200-C142 BK-18 614-C18 PU-18 M936-C387 BR-18 M939-C388 OR-18 SW-CONTINUOUS WORKTOOL 266-8945

F716-C26 WH-18 1

3

6

2

SW-THROTTLE LOCK ENABLE 195-0917

5

7 8

404-C236 YL-18 417-C79 GY-18 428-C318 OR-18 443-C66 YL-18 447-C59 PK-18 453-C345 PK-18 483-C9 BR-18 484-C20 YL-18 503-C1 BR-16 504-C3 YL-16 505-C4 BU-16 518-C37 OR-14 537-C371 GN-16 571-C333 OR-18 603-C13 PK-16 605-C94 YL-16 606-C93 GY-16 607-C403 PK-18 608-C6 GN-16 614-C35 PU-14 614-C63 PU-18 615-C7 YL-14 615-C60 YL-16 615-C397 YL-18 617-C110 BR-18 618-C325 YL-18 638-C195 WH-16 668-C24 BU-18 677-C96 GN-18 727-C92 GN-18 727-C207 GN-18 751-C104 GN-18 752-C102 YL-18 754-C103 BU-18 755-C75 OR-18 761-C136 GY-18 762-C135 YL-18 779-C296 WH-18 780-C295 PU-18 799-C372 WH-18 892-C149 BR-18

C-C41 2285856

202-C38 BK-18 123-C121 WH-18 200-C143 BK-18 614-C328 PU-18 F717-C39 YL-18 F718-C40 BU-18 1

3

SW-THROTTLE LOCK SET 195-0916

2

7 8

C-C42 2285856

202-C41 BK-18 200-C122 BK-18 614-C15 PU-18 M739-C297 YL-18 K927-C303 BU-18 780-C295 PU-18 779-C296 WH-18

DASH

1

4

3

6

SW-QUICK COUPLER 192-7625

L H

C-C43 2285856

5

2

GND

T P

1 2 3 4 5 6

BK-16 BR-16 GN-16 OR-16 GY-16

B+

SUPPR-JAPAN BEACON 172-9200

200-H39 500-H40 501-H41 502-H42 118-H43

BK-16 BR-16 GN-16 OR-16 GY-16

RD-14 RD-18 BK-18 WH-14 YL-14 BU-14 BR-18

NOTE V

118-H59 118-H60 200-H61 502-H42 501-H41 500-H40 506-H21

WIPER B+ WASHER B+ GROUND HIGH LOW PARK WASH UNUSED

2

10

7 8

3

SW-XMSN NEUTRALIZER/OVERRIDE 250-8115

202-C241 BK-18 A538-C197 OR-16

2

200-C145 BK-18 614-C147 PU-18 964-C134 BU-18 762-C135 YL-18 1

614-H46 200-H94 L961-H7 123-H73 202-H28

2

7 8

1

963-C194 GN-18 200-C160 BK-18 614-C161 PU-18

SW-AUTO/MANUAL/VSC 185-2766

1

3

SW-KICK OUT 195-0921

2

7 8

5 5 10

C-C37 2285856

1

8

1

3

4

10

6

3

2

SW-RIDE CONTROL 292-5606

5

7 8

10

7

2

5

9

144-H33 200-H31 614-H48 110-H80 102-H44 606-H11 605-H96

C-C36 2285856

8

1

3

18

17

K791-C44 OR-18 K790-C45 BU-18 3

SW-REVERSING FAN 185-2765

10

2

9

7

8

10

2

5

9

C-C35 2285856

8

1

3

4

6

10

2

7

2

4 6

5

10

SW-HEATER AC 236-4233

5

9

2

6

5

1

3

7

2

4 6

5

10

9

200-C222 BK-18 E528-C112 PU-14

C-C46 1135183 2

C-C14 2285856

C-C21 2654123

603-H79 PK-16 603-H81 PK-16

A B D E F G

H-C1 1673692 503-H1 BR-16 504-H3 YL-16 505-H4 BU-16 702-H5 OR-18 136-H8 GN-18 L961-H7 PU-18 202-H74 BK-18 603-H13 PK-16 130-H83 RD-18 638-H76 WH-16 608-H6 GN-16 200-H16 BK-14 102-H37 RD-14

603-H13 PK-16

605-H96 YL-16 606-H11 GY-16 607-H71 PK-16 608-H6 GN-16

3

611-H9 PU-14 PU-18 PU-18 PU-18 PU-18 PU-18 PU-18 PU-18

614-H35 614-H55 614-H56 614-H65 614-H90

PU-14 PU-18 PU-18 PU-18 PU-18

619-H10 GN-14 638-H77 WH-16 638-H78 WH-16

638-H76 WH-16

H-C2 3E3382 518-H72 606-H11 605-H96 537-H47 118-H29 127-H30

727-H32 GN-18

C885-H89 PK-18

OR-16 GY-16 YL-16 GN-16 GY-16 OR-14

P914-H15 GN-18 110-H80 GN-16 P915-H18 PK-18 C885-H89 PK-18 G748-H86 PU-18 G749-H87 YL-18 A884-H17 WH-18

G749-H87 YL-18

P910-H52 BR-18

P914-H15 GN-18 P915-H18 PK-18

IND-DIFF LOCK 291-5986

1 2 3 4 5 6

H-C3 1552264 G748-H86 PU-18

2B

7

8

R799-C370 R799-C376 R799-C377 R799-C380

503-C1 BR-16 504-C3 YL-16 505-C4 BU-16 702-C5 OR-18 136-C8 GN-18 L961-C36 PU-18 202-C12 BK-18 603-C13 PK-16 130-C263 RD-18 638-C195 WH-16 608-C6 GN-16 200-C16 BK-14 102-C27 RD-14

1 2 3 4 5 6 7 8

102-C27 RD-14 110-C294 GN-16

677-C96 GN-18 614-C35 PU-14 506-C21 PU-18 507-C22 WH-18 619-C119 GN-14 668-C24 BU-18 607-C403 PK-18 611-C120 PU-14 M998-C225 OR-18 727-C32 GN-18 144-C33 GN-16 123-C34 WH-18 977-C227 YL-18 P910-C209 BR-18 129-C14 BU-16 973-C133 BR-18 676-C367 PU-18

118-C29 GY-16 118-C196 GY-16 118-C283 GY-16 118-C257 GY-16 122-C199 RD-16 122-C243 RD-18 122-C264 RD-16 123-C34 WH-18 123-C139 WH-18 123-C58 WH-18 123-C121 WH-18 123-C208 WH-18 123-C235 WH-18 123-C260 WH-16 127-C30 OR-14 129-C14 BU-16 130-C263 RD-18 133-C402 OR-16 136-C8 GN-18 144-C33 GN-16

C-C2 1552273 518-C37 OR-14 606-C311 GY-16 605-C310 YL-16 537-C28 GN-16 118-C29 GY-16 127-C30 OR-14

200-C16 BK-14 200-C400 BK-16 200-C108 BK-16 200-C351 BK-18 200-C125 BK-14 200-C280 BK-14 200-C395 BK-16 200-C404 BK-18

C-C40 3E3388 P914-C117 GN-18 110-C294 GN-16 P915-C182 PK-18 C885-C242 PK-18 G748-C247 PU-18 G749-C251 YL-18 A884-C393 WH-18

202-C12 BK-18 503-C1 BR-16 504-C3 YL-16 505-C4 BU-16 506-C21 PU-18 507-C22 WH-18 518-C37 OR-14

CONN 15

537-C28 GN-16 537-C291 GN-16 537-C371 GN-16

H-C14 2055471

603-C13 PK-16 605-C310 YL-16 606-C311 GY-16 607-C403 PK-18 608-C6 GN-16

H-C4 1082253 130-H83 RD-18 677-H82 GN-18

DASH

SOL-3RD FUNCTION EXTEND 235-4605

1 2

611-C120 PU-14 611-C62 PU-18 611-C140 PU-14 TO CAMERA DISPLAY OPTION CONN RC-C2 (SH 2 LOC F-12)

C-C64 1552269 P763-C375 OR-18 R799-C376 BR-18

CONN 14

A B C

C-C53 1552267 133-C402 OR-16 200-C400 BK-16

614-C35 PU-14 615-C7 YL-14 615-C60 YL-16 615-C397 YL-18 619-C119 GN-14 638-C195 WH-16 668-C24 BU-18

C-C65 1552269 P755-C378 WH-18 R799-C377 BR-18

X800-C381 OR-18 J764-C383 BR-18 E916-C374 OR-18

676-C367 PU-18 677-C96 GN-18 702-C5 OR-18

SNSR-3RD FUNCTION MAX FLOW 265-7952

C-C62 1552267

POWER GND CAT DATA LINK POS CAT DATA LINK NEG CAN (J1939) NEG CAN (J1939) POS

SOL-3RD FUNCTION RETRACT 235-4605

1 2

OR-18 BK-18

A B C

WH-18

727-C32 GN-18 727-C92 GN-18 727-C207 GN-18

+V GROUND SIGNAL

973-C133 BR-18 977-C227 YL-18

INTEGRATED 3RD FUNCTION (VARIABLE, CONTINUOS)

A884-C266 WH-18 A884-C394 WH-18 A884-C393 WH-18

CONN 58

G942-C382 OR-18 G962-C322 OR-18 H458-C43 BU-18 H459-C42 PU-18 H702-C315 PU-18 H704-C146 PK-18 H704-C316 PK-18

126-C180 RD-16 H704-C152 PK-18

H803-C265 BU-18

H807-C72 YL-18 H807-C70 YL-18 J764-C379 BR-18

H807-C73 YL-18 H807-C259 YL-18 H807-C61 YL-18 J764-C319 BR-18 J764-C383 BR-18 J766-C373 PU-18

K748-C223 OR-18 L740-C106 BR-18 L740-C129 BR-18

L740-C53 BR-18 L740-C80 BR-18 P755-C378 WH-18 P763-C375 OR-18 P916-C116 OR-18 R799-C376 BR-18 R799-C377 BR-18

R799-C380 BR-18 R997-C202 OR-18

R997-C2 OR-18 R997-C81 OR-18

T799-C323 BR-18 X750-C169 OR-18 X800-C384 OR-18

X800-C381 OR-18 X800-C320 OR-18

133-C327 199-C329 200-C189 200-C190 200-C191 200-C192 200-C285 200-C326

OR-18 RD-18 BK-18 BK-18 BK-18 BK-18 BK-18 BK-18

202-C172 BK-16 202-C175 BK-18 202-C176 BK-18 761-C136 GY-18 799-C372 WH-18 892-C304 BR-16 893-C148 GN-16 963-C194 GN-18 978-C150 GN-18 E916-C374 OR-18 F711-C47 GN-16 F712-C57 GY-16 F766-C193 WH-18 F766-C288 WH-18 G728-C278 YL-16 G787-C114 GN-18 G788-C115 YL-18 G942-C382 OR-18 G962-C322 OR-18 H807-C61 YL-18 J764-C383 BR-18 J766-C373 PU-18 P755-C378 WH-18 P763-C375 OR-18 P916-C116 OR-18 R799-C376 BR-18 R799-C377 BR-18 X800-C381 OR-18

200-C189 BK-18 200-C190 BK-18 200-C191 BK-18 200-C192 BK-18 761-C136 GY-18 963-C194 GN-18 E916-C374 OR-18 F766-C193 WH-18 F766-C288 WH-18 J764-C383 BR-18 P755-C378 WH-18 P763-C375 OR-18 R799-C376 BR-18 R799-C377 BR-18 X800-C381 OR-18

C-C22 1552264 F766-C193 WH-18 761-C136 GY-18 963-C194 GN-18 F766-C288 WH-18 200-C192 BK-18 200-C190 BK-18 200-C191 BK-18 200-C189 BK-18

FLOAT SOL 1 2 3 4 5 6 7 8

BK BK BK BK BK BK

SOL-PILOT VALVE GP 209-0273 2 VALVE 2 LEVER 209-0270 2 VALVE 1 LEVER 209-0271 3 VALVE

LIFT POS SOL TILT POS SOL

FLOAT SOL BK BK BK RD BK BK BK BK

G962-C322 OR-18 H807-C61 YL-18

1 2

CJ-C1 CJ-C2 3E3364 1552269 G962-CJ1 OR-18 H807-CJ2 YL-18

CONN 12

1 2

202-C175 BK-18 202-C176 BK-18 978-C150 GN-18 G787-C114 GN-18 P916-C116 OR-18 G788-C115 YL-18 C-C54 1552272 799-C372 WH-18 J766-C373 PU-18 G942-C382 OR-18

1 2 3 4 5 6

1 2 3 4

FNR COMMON SW COMMON SWITCH NO FWD NEUTRAL REVERSE

HANDLE-FNR INTEG 3RD FUNC 266-3439

1 2 3 4 5 6

DOWNSHIFT COMMON DOWNSHIFT N/O

CONNECT TO CN-C23 (SH 1 LOC A-9)

+10V GND SIGNAL CALIBRATION

HANDLE-REMOTE FNR 287-0524 1 2 3 4 5 6

P910-C209 BR-18 P914-C117 GN-18 P915-C182 PK-18

LOCATION VARIOUS

SH SH SH SH SH SH

930 EXTENSION HANDLE-SNGL AXIS LVR W DNSHFT 133-8597 NOTE K

L961-C36 PU-18 M998-C225 OR-18

TILT POS SOL

SOL-PILOT SHUTOFF 225-0300 (930) 225-1057 (924, 924Z, 928Z)

C-C23 1552273

C885-C242 PK-18 G748-C247 PU-18 G749-C251 YL-18

SOL-AUX 280-1997 3 VALVE 280-1998 4 VALVE 242-0098 6 VALVE

LIFT POS SOL

AUX SOL

C-C51 1552269

BR-18 BR-18 BR-18 BR-18

R997-C2 OR-18 R997-C81 OR-18 T799-C323 BR-18 X750-C169 OR-18 X800-C320 OR-18

CONN 16

G743-H75 OR-18

L961-H7 PU-18 M998-H36 OR-18

9

CONN 17

668-H69 BU-18 676-H85 PU-18 677-H82 GN-18 702-H5 OR-18

973-H19 BR-18 977-H51 YL-18 A884-H17 WH-18

10

H-C7 2285856

C-C1 1673693 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

677-H82 GN-18 614-H35 PU-14 506-H21 PU-18 507-H22 WH-18 619-H10 GN-14 668-H69 BU-18 607-H71 PK-16 611-H9 PU-14 M998-H36 OR-18 727-H32 GN-18 144-H33 GN-16 123-H92 WH-18 977-H51 YL-18 P910-H52 BR-18 129-H14 BU-16 973-H19 BR-18 676-H85 PU-18

610-H25 OR-14

614-H45 614-H46 614-H48 614-H49 614-H50 614-H68 614-H70

H807-C73 YL-18 H807-C259 YL-18 J764-C319 BR-18 J766-C373 PU-18 K748-C223 OR-18 K790-C45 BU-18 K791-C44 OR-18 K927-C303 BU-18 L740-C53 BR-18 L740-C80 BR-18 M739-C297 YL-18 M936-C387 BR-18 M939-C388 OR-18 P755-C378 WH-18 P763-C375 OR-18 P916-C116 OR-18

202-H88 BK-18 123-H84 WH-18 C885-H89 PK-18 200-H91 BK-18 614-H90 PU-18

518-H72 OR-16 537-H47 GN-16

DASH

DATA LINK SERVICE CONNECTOR

A B C D E F G H J

G749-H87 YL-18 G748-H86 PU-18

503-H1 BR-16

507-H22 WH-18

H-C8 2285856

9

8

7

H803-C265 BU-18 H803-C391 BU-18 H803-C392 BU-18

2

H-C21 1387675

SW-ROADING 291-9121

A B C

NOTE W

AUX POWER POWER (SB) GND POWER (USB)

A B C

A B C

10

1B

202-H12 BK-18 202-H74 BK-18 202-H88 BK-18

5

RES-CIGAR LIGHTER 9W-0335 NOTE H

129-H67 BU-16 200-H63 BK-16

506-H21 PU-18

H-C11 2285856

9

2A

SW-SERVICE BRAKE 105-8034

CONN 13

C-C48 1552267 133-C327 OR-18 200-C285 BK-18 199-C329 RD-18

5

202-H28 BK-18 202-H34 BK-18

2

123-H24 WH-18

TO 5TH/6TH FUNCTION HANDLE CONNECTOR CONN FJ-C6 (SH 2 LOC B-9)

1 2

-

1A

RH CONSOLE C-C60 1552269 G728-C278 YL-16 200-C326 BK-18

2

6

BK-14 BK-18 BK-18 BK-16 BK-16 BK-16 BK-18 BK-18

505-H4 BU-16

SW-WORKLAMP 286-3594

SW-BLOWER 236-4234

BACKLIGHT-TEMP CONTROL 115-1748

1

4

200-H16 200-H53 200-H54 200-H61 200-H62 200-H63 200-H64 200-H91

SW-HAZARD 193-9056

102-H27 RD-14 200-H93 BK-18 A884-H17 WH-18

E529-C226 YL-14

200-C188 BK-18

3

7

E529-C226 YL-14

8

1

H-C16 2285856

136-H8 GN-18 202-H12 BK-18 200-H64 BK-18 614-H65 PU-18

504-H3 YL-16

129-H66 BU-14 127-H30 OR-14 200-H2 BK-18

8

200-H2 BK-18 200-H20 BK-18 200-H26 BK-18 200-H31 BK-18 200-H38 BK-18 200-H39 BK-16 200-H93 BK-18 200-H94 BK-18

500-H40 BR-16 501-H41 GN-16 502-H42 OR-16

GN-16 BK-18 PU-18 GN-16 RD-16 GY-16 YL-16

614-H70 PU-18 668-H69 BU-18 610-H25 OR-14

517-C214 BU-14 614-C238 PU-18

GN-16 BR-16 GY-16 GN-16

4

10

C-C16 2285856

9

E528-C87 PU-18 515-C212 GY-14 516-C213 GN-14

893-C148 892-C304 F712-C57 F711-C47

3

7

200-C268 BK-18 124-C89 GN-14 124-C389 GN-18 200-C174 BK-18

126-C180 RD-16 202-C172 BK-16

1

6

3

SW-SEC STEER 185-2768 NOTE B

NOTE E

614-H68 PU-18 607-H71 PK-16 608-H6 GN-16 8

HIGH LOW PARK WASH

WH-16 YL-16 BU-16 BR-16

1

610-H25 OR-14 200-H20 BK-18

614-C88 PU-18 521-C105 YL-18 E528-C141 PU-14 E528-C113 PU-14 614-C248 PU-18

NOTE V

WIPER B+ WASHER B+

RD-16 RD-16

SW-DUAL MODE STER 243-4171

H-C5 2285856

SW-HEATER 236-4238

614-C239 PU-18 200-C187 BK-18

PU-18 BK-18 WH-18 PU-18 BK-18

SW-DIMMER 195-0926

NOTE J 7

1 2 3 4 5 6 7 8

P910-H52 BR-18 727-H32 GN-18

144-H33 GN-16

614-H45 PU-18 619-H10 GN-14 611-H9 PU-14

3

123-H84 WH-18 123-H92 WH-18

130-H83 RD-18

537-H47 GN-16 518-H72 OR-16 200-H26 BK-18

202-C46 BK-18 H704-C152 PK-18 200-C346 BK-18 200-C233 BK-18 614-C234 PU-18

1

118-H57 GY-16 118-H58 GY-16 200-H62 BK-16 505-H4 BU-16 504-H3 YL-16 503-H1 BR-16 507-H22 WH-18

H-C12 2285856

7 8

123-C58 WH-18 202-C168 BK-18 200-C166 BK-18 614-C167 PU-18

1

H-C18 1552264

GY-16 GY-16 GY-16 GY-16 GY-16

129-H14 BU-16 129-H67 BU-16

SW-BEACON 195-0925

NOTE N

2

118-H57 118-H58 118-H59 118-H60 118-H29

SW-REAR WIPER 112-6174

127-H30 OR-14

614-H49 PU-18 638-H78 WH-16 603-H81 PK-16 G743-H75 OR-18

F748-C155 WH-18 E701-C154 PK-18 6

123-H23 WH-18 123-H24 WH-18 123-H73 WH-18

H-C6 2285856

9 7 8 9 7 8

614-H50 200-H38 123-H23 676-H85 202-H34

SW-JAPAN BEACON 195-0918

3 4

102-H37 RD-14

136-H8 GN-18

F749-H95 GY-18

G728-C368 YL-16 200-C162 BK-18 614-C163 PU-18

1

PU-18 BK-18 PU-18 WH-18 BK-18

6 6

4 3 4

2 2

F766-C221 WH-16 3

118-H43 GY-16

973-H19 BR-18 977-H51 YL-18 M998-H36 OR-18

F749-H95 GY-18

C-C38 2285856

900-C76 PU-18 901-C74 WH-18 964-C134 BU-18 975-C321 WH-18 976-C138 OR-18 978-C150 GN-18 993-C183 BR-18 A504-C19 GN-18 A507-C31 YL-18 A700-C179 OR-18 C446-C23 PK-18 E417-C201 OR-18 E701-C154 PK-18 E900-C341 WH-18 E901-C340 GN-18 E902-C271 PU-18 E903-C272 YL-18 E904-C273 BR-18 E905-C274 BU-18 E906-C275 OR-18 E907-C277 GY-18 E908-C279 BR-18 E909-C281 WH-18 E916-C374 OR-18 E917-C181 WH-18 E918-C171 GN-18 E998-C317 YL-18 F702-C186 GN-18 F711-C55 GN-18 F711-C56 GN-18 F712-C67 GY-18 F712-C78 GY-18 F748-C155 WH-18 F765-C151 BR-18 F766-C128 WH-16 G787-C114 GN-18 G788-C115 YL-18 G942-C382 OR-18 G962-C322 OR-18 H458-C43 BU-18 H459-C42 PU-18 H702-C315 PU-18

BACKLIGHT-REAR WIPER SW 115-1748

614-H55 PU-18 200-H54 BK-18

129-H66 BU-14

NOTE D

893-C306 GN-18

BACKLIGHT-FRONT WIPER SW 115-1748

110-H80 GN-16

H-C13 2285856

9 7 8

5 10

SW-BUCKET/FORK SELECT 195-0922

3

102-H44 RD-16 102-H27 RD-14

6

4

WIPER B+ WASHER B+ GROUND HIGH LOW PARK WASH UNUSED

H-C9 1135183

P914-H15 GN-18 702-H5 OR-18 P915-H18 PK-18 1

RD-14 RD-18 BK-18 WH-14 YL-14 BU-14 BR-18

614-H56 PU-18 200-H53 BK-18

638-H77 WH-16 603-H79 PK-16 G743-H75 OR-18

SW-REAR DEFROST 204-8799

1 2 3 4 5 6 7 8

H-C10 1135183

A504-C19 GN-18

C-C39 2285856

GY-16 GY-16 BK-16 OR-16 GN-16 BR-16 PU-18

H-C25 1552272 1 2 3 4

SW-FRONT WIPER 110-7886

H-C20 1552264

SW-REAR INTERMITTENT WIPER 110-7886

MOTOR-FRONT WIPER 155-5783 H-C19 1552273

MOTOR

123-C208 WH-18 200-C298 BK-18

3

4

308-C144 YL-16 308-C276 YL-18 308-C355 YL-18 321-C25 BR-18 326-C407 PU-18 374-C49 PK-18 403-C107 GN-18

C-C63 2285856

128-C385 PK-18 202-C386 BK-18

8

993-C183 BR-18 A507-C31 YL-18

403-C107 GN-18

C2

C3

B4

604-C343 OR-16 605-C94 YL-16 606-C93 GY-16 612-C230 GY-18 617-C95 BR-18 618-C97 YL-18 727-C92 GN-18 751-C104 GN-18 752-C102 YL-18 754-C103 BU-18 755-C75 OR-18 892-C123 BR-18 893-C124 GN-18 900-C76 PU-18 901-C74 WH-18 975-C321 WH-18 993-C183 BR-18 A700-C179 OR-18 C446-C23 PK-18 E902-C271 PU-18 E903-C272 YL-18 E904-C273 BR-18 E905-C274 BU-18 E906-C275 OR-18 E907-C277 GY-18 E908-C279 BR-18 E909-C281 WH-18 E998-C317 YL-18 F702-C186 GN-18 F711-C48 GN-18 F712-C64 GY-18 F716-C26 WH-18 F717-C39 YL-18 F718-C40 BU-18 H458-C43 BU-18 H459-C42 PU-18 H704-C316 PK-18 H803-C265 BU-18 H807-C72 YL-18 J764-C379 BR-18 L740-C106 BR-18 L740-C129 BR-18 R799-C380 BR-18 R997-C202 OR-18 T799-C323 BR-18 X750-C169 OR-18 X800-C384 OR-18

202-C170 BK-16 202-C178 BK-18

403-C86 GN-18 403-C312 GN-18

727-C207 GN-18 136-C210 GN-18 K748-C223 OR-18

B1

RD-16 RD-16 OR-16 OR-16

136-C8 GN-18 136-C258 GN-16 136-C210 GN-18 136-C218 GN-18 136-C313 GN-18 136-C314 GN-18

D2

+

+

E5

F4

RELAY-BRAKE LAMP 158-5089

D1

RD-18 RD-16 WH-16 GN-14 RD-16

127-C30 OR-14 127-C228 OR-14 127-C229 OR-16 127-C405 OR-16

976-C138 OR-18 161-C331 PK-18 571-C333 OR-18 F1

RD-14 RD-14 RD-14 GY-16 GY-16

128-C231 PK-16

FUSE-AIR SEAT 113-8491 118-C257 144-C203 161-C332 136-C258

C1

115-C261 115-C262 115-C344 118-C257 118-C283

120-C244 YL-16

C-C33 1249636

D1

112-C254 PU-10

202-C77 BK-18 202-C101 BK-18 202-C337 BK-18 202-C177 BK-14

114-C282 RD-18

3 4 5

LOAD(87)

105-C118 RD-16 110-C294 GN-16 112-C253 PU-10

112-C255 PU-10

RELAY-DEFROSTER 3E-5239

BK-18 BK-18

NOTE M

200-C185 BK-16 200-C357 BK-18

RELAY-FRONT FLOOD 3E-5239

2 1 2 3 4 5 6 7 8 9 10 11 12

BK-18 BK-18 BK-18 BK-16

87a

A538-C292 OR-14 140-C165 BU-18 A507-C31 YL-18

CONN 20

125-C219 RD-18 202-C232 BK-18 123-C235 WH-18 403-C312 GN-18 893-C309 GN-18 892-C305 BR-18 F712-C356 GY-18 F711-C137 GN-18

200-C245 200-C246 200-C250 200-C299

127-C405 OR-16

87

RD-18 BK-14 BK-14 BK-16 BK-16 BK-18 BK-18 BK-18

521-C100 YL-18 521-C84 YL-18

128-C308 PK-16 128-C385 PK-18

136-C8 GN-18 144-C33 GN-16 199-C329 RD-18 200-C280 BK-14 200-C395 BK-16 200-C404 BK-18

5

85

4

CONN 10

202-C77 BK-18 202-C101 BK-18 202-C177 BK-14 202-C237 BK-14

C-C18 1977259

133-C130 OR-16 133-C284 OR-16

109-C91 RD-6 615-C60 YL-16 607-C403 PK-18 200-C404 BK-18

515-C212 GY-14 516-C213 GN-14 517-C214 BU-14 603-C13 PK-16 608-C6 GN-16 614-C338 PU-18 615-C7 YL-14 638-C195 WH-16 892-C305 BR-18 893-C309 GN-18 A538-C307 OR-14 A576-C215 GN-14 E417-C201 OR-18 E900-C341 WH-18 E901-C340 GN-18 F711-C137 GN-18 F712-C356 GY-18 F765-C151 BR-18

200-C216 200-C217 200-C220 200-C211

130-C358 RD-16 130-C361 RD-16

RD-18 YL-16 BK-18 RD-18 BU-16 BK-18

C-C34 3E3364

202-C337 BK-18 403-C312 GN-18 503-C1 BR-16 504-C3 YL-16 505-C4 BU-16

D

BK-16 BK-16

1 2

144-C33 GN-16 198-C335 RD-18 202-C178 BK-18 202-C232 BK-18

C-C15 1673692 E900-C269 WH-18 E901-C270 GN-18 E902-C271 PU-18 E903-C272 YL-18 E904-C273 BR-18 E905-C274 BU-18 E906-C275 OR-18 E907-C277 GY-18 E908-C279 BR-18 E909-C281 WH-18 751-C104 GN-18 975-C321 WH-18 754-C103 BU-18 752-C102 YL-18 901-C74 WH-18 755-C75 OR-18 900-C76 PU-18 H459-C42 PU-18 202-C77 BK-18 417-C79 GY-18 428-C318 OR-18 443-C66 YL-18 484-C20 YL-18 J764-C379 BR-18 X800-C384 OR-18 X750-C169 OR-18 R799-C380 BR-18

PK-18 PK-16 PK-18 PK-14

202-C178 BK-18

515-C212 GY-14 516-C213 GN-14 517-C214 BU-14 522-C83 WH-14 614-C338 PU-18 892-C305 BR-18 893-C309 GN-18 A576-C215 GN-14 E417-C201 OR-18 E900-C269 WH-18 E900-C341 WH-18 E901-C270 GN-18 E901-C340 GN-18 F700-C339 BU-18 F711-C137 GN-18 F712-C356 GY-18 F765-C151 BR-18

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

112-C256 112-C255 112-C253 112-C254

NOTE C

403-C312 GN-18

E

122-C243 120-C244 200-C245 108-C198 135-C205 200-C246

1 2 3 4 5 6

+24 V BATTERY IN +24 V SWITCHED IN GROUND +12 UNSWITCHED +12 V SWITCHED GROUND

CONVERTER-12/24 DC 205-4285

144-C204 GN-16

F

128-C111 128-C231 128-C334 128-C401

129-C14 BU-16

CONN 8

144-C33 GN-16 144-C203 GN-16

126-C180 RD-16 126-C131 RD-16 126-C301 RD-16

127-C30 OR-14

CONN 9

MOTOR-REAR WIPER 155-5784

RES-REAR DEFROSTER 161-8042

LOW

C-C30 1552273

135-G14 BU-16 135-G1 BU-16

200-G17 BK-14 200-G23 BK-14

LAMP-DOME 107-6032

1

124-C89 GN-14 124-C389 GN-18

123-C235 WH-18 123-C260 WH-16 126-C131 RD-16 126-C301 RD-16 127-C30 OR-14 129-C14 BU-16 130-C263 RD-18 133-C300 OR-16 133-C402 OR-16 136-C8 GN-18 144-C33 GN-16 200-C280 BK-14 200-C395 BK-16 200-C404 BK-18 202-C12 BK-18 202-C132 BK-16

E917-C181 WH-18 E918-C171 GN-18 G728-C289 YL-16

MOM

H

108-G12 RD-18 200-G20 BK-16 135-G15 BU-16

MEDIUM

126-C184 RD-16

HVAC UNIT - ATCH

108-G12 RD-18 118-G7 GY-16 122-G13 RD-16

G-C2 1552267 A B C

A-C3 6T6505

517-A2 BU-14

1

CONN 7

200-G17 BK-14 200-G23 BK-14 603-G5 PK-16 608-G3 GN-16 615-G6 YL-14 A538-G22 OR-14

TO RADIO OPTION CONN K-C1 (SH 2 LOC I-15) NOTE G

1 2 3 4 5 6

F-C1 3E3382 603-F3 PK-16 200-F4 BK-14 608-F5 GN-16 615-F6 YL-14 200-F22 BK-14 A538-F25 OR-14

516-A3 GN-14

124-C240 GN-14

RES-HVAC 9G-1950

HIGH

1

A-C4 6T6505

SW-THERMOSTAT 3E-5464

122-C199 RD-16 122-C243 RD-18 122-C264 RD-16

RH CONSOLE

MOM

G-C4 1552273 603-G5 PK-16 200-G17 BK-14 608-G3 GN-16 615-G6 YL-14 200-G23 BK-14 A538-G22 OR-14

A-C5 6T6505

515-A8 GY-14

HEATER GP 239-8103 CONDITIONER GP 284-0506

THERM IN THERM OUT

5

MOM

608-F2 GN-16 200-F1 BK-16

516-A3 GN-14 517-A2 BU-14 522-A1 WH-14

1 1

A-C6 6T6505

GY-16 GY-16 GY-16 RD-16 RD-18 RD-16 WH-18 WH-16

MOM

LAMP-REAR RH FLOOD 109-7041

522-A1 WH-14 200-A5 BK-14

6

102-C27 RD-14 105-C118 RD-16 110-C294 GN-16 114-C282 RD-18 118-C196 GY-16 118-C257 GY-16 118-C283 GY-16 122-C199 RD-16 122-C243 RD-18 122-C264 RD-16 123-C58 WH-18 123-C121 WH-18 123-C208 WH-18 123-C235 WH-18 123-C260 WH-16 126-C131 RD-16 126-C301 RD-16 127-C30 OR-14 129-C14 BU-16 130-C263 RD-18 133-C300 OR-16 133-C402 OR-16 136-C8 GN-18 144-C33 GN-16 200-C280 BK-14 200-C395 BK-16 200-C404 BK-18 202-C12 BK-18 202-C132 BK-16 202-C267 BK-18 202-C293 BK-16 202-C353 BK-18 202-C354 BK-18

DIFF LOCK

CONN 11

A-C7 6T6505

118-C196 118-C257 118-C283 122-C199 122-C243 122-C264 123-C235 123-C260

10

608-F8 GN-16 200-F7 BK-16

515-A9 GY-14 515-A7 GY-14 515-A8 GY-14

MOTOR

6 9

603-F3 PK-16

BK-14 GY-14 GN-14 BU-14 WH-14

1 2

3 4

LAMP-REAR LH FLOOD 109-7041

200-A6 515-A9 516-A3 517-A2 522-A1

515-A7 GY-14 200-A4 BK-14

5

603-F11 PK-16 603-F12 PK-16

1 2 3 4 5 6

200-C211 BK-14 515-C212 GY-14 516-C213 GN-14 517-C214 BU-14 522-C83 WH-14

200-A6 BK-14 200-A4 BK-14 200-A5 BK-14

MOM

H29

A-C2 3E3382

1

I

C-C25 1552273

608-F2 GN-16 608-F8 GN-16

118-C196 GY-16 118-C257 GY-16 118-C283 GY-16

2

603-F11 PK-16 200-F10 BK-16 BEACON SOCKET 1 9R-7941

115-C90 RD-12 115-C261 RD-14 115-C262 RD-14 115-C344 RD-14

MOTOR-BLOWER 275-6706

7

LAMP-BEACON 108-1029

A-C1 1552269

MOM

F-C2 1237615

7

102-C27 RD-14 105-C118 RD-16 110-C294 GN-16 114-C282 RD-18

8

BEACON STROBE 140-3668

200-F1 BK-16 200-F7 BK-16 200-F9 BK-16 200-F10 BK-16

8

MOM

F-C3 1237615 603-F12 PK-16 200-F9 BK-16

9

MOM

12

MOM

13

MOM

(Dimensions: 48 inches x 35 inches)

14

TO SCM LIGHTBAR

36 Page,

KENR7623-05 VOL 1 of 2

15

1 2 2 2 3 2

E-5 G-12 G-12 G-12 B-12 G-12

VARIOUS

FNR COMMON DOWNSHIFT COMMON DOWNSHIFT N/O FWD NEUTRAL REV

SH 1

CONNECT TO CN-C23 (SH 1 LOC A-9)

F-9

NOTE

DESCRIPTION

NOTE A:

THE FOLLOWING WIRES ARE TO BE TWISTED TOGETHER (AT LEAST 1 TURN/25mm) F711-GN AND F712-GY 892-BR AND 893-GN E900-WH AND E901-GN E902-PU AND E903-YL E904-BR AND E905-BU E906-OR AND E907-GY E908-BR AND E909-WH E965-BU AND 996-GN 996-GN AND P920-BR

NOTE B:

SECONDARY STEER SYSTEM INCLUDES: ROCKER SW RELAY MOTOR ARC SUPPRESSOR PRIMARY PRESSURE SW HARNESS RELAY INTERMEDIATE

NOTE C:

ASSEMBLE TERMINALS TO STUD.

NOTE D:

924G VERSALINK BUCKET/FORK SELECT SW IS SHOWN. 924G Z-BAR USES JUMPER WIRE (2G-5298) TO CONNECT TERMINALS 1 AND 2.

LOCATION

NOTE

1

105-C118 RD-16

114-C282 RD-18

123-C139 WH-18

118-C196 GY-16

200-C108 BK-16 200-C351 BK-18 202-C353 BK-18 202-C354 BK-18 306-C10 GN-18 308-C144 YL-16 308-C355 YL-18 322-C287 GY-18 326-C407 PU-18 537-C291 GN-16 605-C68 YL-16 605-C359 YL-16 606-C69 GY-16 606-C360 GY-16

118-C257 GY-16

118-C283 GY-16 122-C199 RD-16 122-C243 RD-18 122-C264 RD-16 123-C58 WH-18 123-C121 WH-18 123-C139 WH-18 123-C208 WH-18

H29 615-F6 YL-14

A538-F25 OR-14

200-F13 200-F14 200-F15 200-F16

BK-16 BK-16 BK-16 BK-16

615-F17 615-F18 615-F19 615-F20

YL-16 YL-16 YL-16 YL-16

A538-F21 OR-14

123-C260 WH-16 126-C131 RD-16 126-C301 RD-16 127-C30 OR-14

129-C14 BU-16 130-C263 RD-18

FA-C1 1552269 615-FA1 YL-16 200-FA2 BK-16

A538-F21 OR-14 A538-F23 OR-14

FA-C1 1552269 615-FA1 YL-16 200-FA2 BK-16

A538-FC1 OR-16 200-FC2 BK-16

GAGE C-C50 3E3376 G787-C114 GN-18 G788-C115 YL-18 P916-C116 OR-18 105-C347 RD-18 105-C366 RD-18

BK-18 BK-18

123-C139 WH-18 200-C108 BK-16 200-C351 BK-18

200-C404 BK-18 202-C12 BK-18

C-C59 1552273 123-C139 WH-18 200-C108 BK-16

202-C353 BK-18 202-C354 BK-18

202-C132 BK-16 C-C66 1552269 A884-C266 WH-18 202-C267 BK-18

202-C267 BK-18 202-C293 BK-16 202-C353 BK-18 202-C354 BK-18 306-C10 GN-18 308-C144 YL-16 308-C276 YL-18 308-C355 YL-18 321-C25 BR-18 322-C287 GY-18 324-C390 BU-18 326-C407 PU-18 374-C49 PK-18 403-C107 GN-18

A B C

A700-C179 OR-18 993-C183 BR-18 F702-C186 GN-18

A B C

OR-18 BK-18 WH-18

GN-18 WH-18 YL-18 BR-18

G763-C153 PU-18 G755-C52 GY-18 G750-C51 BU-18

605-C68 YL-16 605-C359 YL-16

1 2 3 4

G787-GN-18 G788-YL-18 P916-OR-18 202-BK-18

EXTERNAL FORWARD EXTERNAL REVERSE EXTERNAL NEUTRAL SIGNAL GND - FNR

1 2 3 4 5 6

126-PK-18 202-BK-18

+ BATTERY GROUND

1 2 3 4 5 6 7 8

G768-GN-18 G760-WH-18 G761-YL-18 G762-BR-18

FIRST GEAR SECOND GEAR THIRD GEAR FOURTH GEAR

G763-PU-18 G755-GY-18 G750-BU-18

NEUTRAL REVERSE FORWARD

105-C347 RD-18 202-C353 BK-18 200-C351 BK-18

F711-C362 GN-18 F711-C363 GN-18

505-C4 BU-16

617-C110 BR-18 200-C125 BK-14 606-C126 GY-16 605-C127 YL-16 619-C119 GN-14 F766-C128 WH-16 133-C300 OR-16 506-C21 PU-18 507-C22 WH-18 K927-C303 BU-18 780-C295 PU-18 779-C296 WH-18

506-C21 PU-18 507-C22 WH-18 518-C37 OR-14 537-C291 GN-16 537-C371 GN-16 571-C333 OR-18

C-C9 1552252

605-C359 YL-16 606-C360 GY-16

G750-C51 BU-18 G755-C52 GY-18 G760-C157 WH-18 G761-C158 YL-18 G762-C159 BR-18 G763-C153 PU-18 G768-C156 GN-18 G787-C114 GN-18 G788-C115 YL-18 H414-C71 YL-18

928 ZBAR / IT28 - CONN LC-C1 (SH 2 LOC G-7) 924 ZBAR - CONN LA-C2 (SH 2 LOC E-7) 924 - CONN LE-C2 (SH2 LOC D-7) 930 - CONN L-C2 (SH2 LOC B-7)

611-C62 PU-18 614-C63 PU-18 F711-C362 GN-18 F712-C364 GY-18

P916-C116 OR-18

CONN 19

603-C13 PK-16

H414-C71 YL-18 308-C355 YL-18

C-C10 3E5179 964-C134 BU-18 762-C135 YL-18 761-C136 GY-18 618-C325 YL-18 976-C138 OR-18 322-C287 GY-18 114-C282 RD-18 611-C140 PU-14 324-C390 BU-18 H803-C392 BU-18

605-C94 YL-16 605-C127 YL-16 605-C68 YL-16 605-C359 YL-16 605-C310 YL-16

606-C311 GY-16 606-C69 GY-16 606-C360 GY-16 606-C126 GY-16 606-C93 GY-16

TO FRONT FRAME HARN 928 ZBAR / IT28 - CONN LC-C2 (SH 2 LOC G-7)

1 2 3 4 5 6 7 8 9 10 11 12

M739-C297 YL-18

HIGH BEAM PARK LAMP CAN DATA + CAN DATA CAN SHIELD NC HORN DRIVER + KEY SW INPUT

RES-CAN1 134-2540 A B C

H414-C71 YL-18 202-C354 BK-18

C-C44 1552269

1 2

614-C63 PU-18

A884-C394 WH-18 A907-C406 BU-18

615-C397 YL-18 BR-18 YL-18 GN-14 WH-16

308-C276 YL-18 E900-C341 WH-18 E901-C340 GN-18 E906-C275 OR-18 E907-C277 GY-18 E902-C271 PU-18 E903-C272 YL-18 E904-C273 BR-18 E905-C274 BU-18 893-C306 GN-18 R997-C81 OR-18 321-C25 BR-18 202-C132 BK-16

676-C367 PU-18 677-C96 GN-18 702-C5 OR-18 727-C92 GN-18 727-C207 GN-18 751-C104 GN-18 752-C102 YL-18 754-C103 BU-18 755-C75 OR-18 761-C136 GY-18 762-C135 YL-18 779-C296 WH-18 780-C295 PU-18 799-C372 WH-18 892-C149 BR-18

E908-C279 BR-18 E909-C281 WH-18

892-C149 BR-18 L740-C80 BR-18 447-C59 PK-18 202-C293 BK-16 453-C345 PK-18

893-C306 GN-18 900-C76 PU-18 901-C74 WH-18 964-C134 BU-18 973-C133 BR-18 975-C321 WH-18 976-C138 OR-18 977-C227 YL-18 978-C150 GN-18 993-C183 BR-18 A504-C19 GN-18 A507-C31 YL-18 A700-C179 OR-18 A884-C266 WH-18 A884-C394 WH-18 A907-C406 BU-18

977-C227 YL-18 973-C133 BR-18 M998-C225 OR-18 443-C66 YL-18 404-C236 YL-18 126-C131 RD-16

H459-C42 PU-18 483-C9 BR-18 C949-C54 YL-18 126-C301 RD-16 978-C150 GN-18 G760-C157 WH-18 G761-C158 YL-18 G762-C159 BR-18 X800-C320 OR-18 J764-C319 BR-18

C446-C23 PK-18 C885-C242 PK-18 C949-C54 YL-18 OR-18 PK-18 WH-18 GN-18 PU-18 YL-18 BR-18 BU-18 OR-18 GY-18 BR-18 WH-18 OR-18 WH-18 GN-18 YL-18 GN-18

755-C75 OR-18 900-C76 PU-18 975-C321 WH-18 901-C74 WH-18 T799-C323 BR-18 X750-C169 OR-18 J766-C373 PU-18 P763-C375 OR-18 P755-C378 WH-18 R799-C370 BR-18 751-C104 GN-18 K791-C44 OR-18 K790-C45 BU-18 752-C102 YL-18 754-C103 BU-18 E998-C317 YL-18

F711-C55 GN-18 F711-C56 GN-18 F712-C67 GY-18 F712-C78 GY-18 F748-C155 WH-18 F765-C151 BR-18

799-C372 WH-18

F766-C128 WH-16 G748-C247 PU-18 G749-C251 YL-18

306-C10 GN-18 G962-C322 OR-18 X754-C252 GN-18 H807-C73 YL-18 324-C390 BU-18

G755-C52 GY-18 G760-C157 WH-18

374-C49 PK-18 H803-C391 BU-18 K748-C223 OR-18 571-C333 OR-18 676-C367 PU-18 C885-C242 PK-18 A507-C31 YL-18 403-C107 GN-18

G761-C158 YL-18 G762-C159 BR-18 G763-C153 PU-18 G768-C156 GN-18 G787-C114 GN-18 G788-C115 YL-18 G942-C382 OR-18 G962-C322 OR-18 H458-C43 BU-18 H459-C42 PU-18 H702-C315 PU-18 H803-C391 BU-18 H803-C392 BU-18 H807-C73 YL-18 H807-C259 YL-18 J764-C319 BR-18 J766-C373 PU-18 K748-C223 OR-18 K790-C45 BU-18 K791-C44 OR-18 K927-C303 BU-18 L740-C53 BR-18 L740-C80 BR-18 L961-C36 PU-18 M739-C297 YL-18 M936-C387 BR-18 M939-C388 OR-18 M998-C225 OR-18 P755-C378 WH-18 P763-C375 OR-18 P910-C209 BR-18 P914-C117 GN-18 P915-C182 PK-18 P916-C116 OR-18 R799-C370 BR-18 R997-C2 OR-18 R997-C81 OR-18 T799-C323 BR-18 X750-C169 OR-18 X754-C252 GN-18

H702-C315 PU-18 L961-C36 PU-18 G763-C153 PU-18 428-C318 OR-18

G755-C52 GY-18 A504-C19 GN-18 C446-C23 PK-18 P915-C182 PK-18 A907-C406 BU-18

P910-C209 BR-18 417-C79 GY-18 484-C20 YL-18 G942-C382 E916-C374 M936-C387 M939-C388

G750-C51 BU-18 G768-C156 GN-18 702-C5 OR-18 E417-C201 OR-18 F765-C151 BR-18 H458-C43 BU-18

E917-C181 E918-C171 G749-C251 G748-C247 P914-C117

DESCRIPTION

SH 1

E-5

NOTE H:

9U-7204 FLORESCENT SERVICE LAMP IS AVAILABLE AND CAN BE POWERED FROM THE CIGAR LIGHTER SOCKET.

SH 1

E-7

NOTE J:

FOR EAME ROADING ONLY

SH 1 SH 1

A-9 I-2

NOTE K:

FOR MACHINES WITH OPTIONAL REMOTE FNR CONTROL. REMOTE FNR SWITCH, REPLACES DOWN SHIFT SWITCH. REMOVE FNR JUMPER AND CONNECT CST SHIFTER TO CONN C-C50.

SH 2

E-10,C-14

NOTE L:

WHEN SECOND STEER OPTION IS USED "HH' CABLE WILL BE REPLACED WITH "TT" CABLE.

SH 2

G-12

NOTE M:

FOR MACHINES EQUIPPED WITH A TACHOGRAPH REMOVE JUMPER (218-3623) AND INSTALL TACHOGRAPH HARNESS P/N 228-7655. CONNECT TO TC-C1 (SH2 LOC H-8).

FOR JAPANESE LIGHT BAR USE SWITCH 195-0918. (SH 1 ONLY)

NOTE E:

FOR 930 MACHINES ONLY

NOTE F:

ASSEMBLE TERMINALS TO DESIGNATED STUD

SH 1 SH 1

F-5 G-5

NOTE V:

FOR INTERMITTENT WIPER FUNCTIONALITY REPLACE THE WIPER SWITCH WITH THE INTERMITTENT WIPER SWITCH.

NOTE G:

RADIO TO BE INSTALLED BY DEALER. JAPAN RADIO REQUIRES 124-5314 ADAPTER HARNESS. REQUIRES 24/12V CONVERTER

SH 1

C-7

NOTE W:

NORMALLY CLOSED CONTACTS HELD OPEN BY RELEASED FOOT PEDAL

OR-18 OR-18 BR-18 OR-18

E701-C154 PK-18 F748-C155 WH-18

X800-C320 OR-18

WHEN MSS OPTION IS INSTALLED, CONNECTORS C-C55, C-C57, AND C-C61 TIE INTO THE MSS HARNESS. THE NEW MSS HARNESS THEN CONNECTS TO THE CAN TERMINATING RESISTOR, AUDIBLE ALARM, AND KEY SWITCH AS SHOWN

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

SW-KEY START 110-7887

WH-18 GN-18 YL-18 PU-18 GN-18

F711-C56 GN-18 F712-C78 GY-18

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

R

1 2 3 4

1 2

322-C287 GY-18

CONTROL-MACHINE 262-1408 KEY SWITCH (ON) TOS SPEED SNSR (A)+ TOS SPEED SNSR (A)TOS SPEED SNSR (B)+ TOS SPEED SNSR (B)INTERMEDIATE SPEED SNSR INTERMEDIATE SPEED SNSR INTERMEDIATE SPEED SNSR INTERMEDIATE SPEED SNSR CAT DATA LINK + 5V SENSOR SUPPLY BACKUP ALARM / RELAY BATT - 1

NOTE R

BK-18 BK-18

YL-16 PU-16 OR-16 BR-16

C S B

NOTE R

OFF ON ST

C-C4 1552269

SUPPR-DIFF LOCK 106-8704

SW-FORWARD HORN 2T-3360

606-C69 GY-16

2

605-C68 YL-16

3

RH TURN

SW-TURN SIG 134-9569

LH TURN

6 5

(A)+ (A)(B)+ (B)-

4 1

E

537-C291 GN-16

GAGE

CONVERTER OUTPUT SPEED SNSR + CONVERTER OUTPUT SPEED SNSR -

CAT DATA LINK 5V SENSOR RETURN FUEL LEVER SENDER BATT - 2 SECONDARY STEERING MOTOR RELAY AUTO/MAN SW - AUTO AUTO/MAN SW - MANUAL AUTO/MAN SW - VSC TORQUE CONVERTER TEMP SNSR HYDRAULIC OIL TEMP SNSR BATT + 1

IDENT

COLOR ABBREVIATIONS

PART NO.

CHG

LOC

NOTE

ATCH

DESCRIPTION

HARNESS AS. A

118-5044

04

SH 1

I-12

C

289-9171

02

SH 1

E-5

PLATFORM

E

260-5542

02

SH 2

D-12

ENGINE CONTROL

F

289-9167

01

SH 1

I-14

G

289-9168

01

SH 1

G-14

H

290-0659

02

SH 1

E-6

K

174-6491

04

SH 2

I-15

L

289-9176

02

SH 2

A-7

M

289-9169

02

SH 2

G-12

N

132-2694

02

SH 2

A-2

P

305-0632

00

SH 2

D-8

T

180-8860

00

SH 2

E-12

ATCH

SECONDARY STEERING

Y

171-6031

00

SH 2

G-14

ATCH

REAR LEFT STOP/TAIL/TURN LAMPS

CJ

252-0303

02

SH 1

A-9

ATCH

IMPLEMENT SOLENOID JUMPER - 930

EF

238-2666

01

SH 2

C-11

INJECTOR CYLINDER JUMPER

EG

238-2666

01

SH 2

C-11

INJECTOR CYLINDER JUMPER

EH

238-2666

01

SH 2

D-11

INJECTOR CYLINDER JUMPER

EN

289-9166

02

SH 2

D-15

CIRCUIT NOT CONNECTED

FJ

252-0302

02

SH 2

B-8

ELECTRICAL CONNECTION TO MACHINE STRUCTURE

GA

289-9172

02

SH 2

H-13

ATCH

SHELL - OROPS

KA

124-5314

01

SH 2

H-15

ATCH

RADIO ADAPTER - JAPAN

KC

237-3857

00

SH 2

I-13

ATCH

OPERATOR PRESENCE ALARM

LA

289-9174

02

SH 2

E-5

OPT

FRONT FRAME - 924 Z-BAR

LC

289-9175

03

SH 2

G-7

OPT

FRONT FRAME - 928 Z-BAR / IT28

LE

290-0658

02

SH 2

C-5

OPT

LY

228-7868

00

SH 2

E-5

MA

169-7435

03

SH 2

G-11

ATCH

A/C CONDENSOR FANS

NA

132-2698

01

SH 2

E-4

OPT

KICKOUTS - 924 Z-BAR

NE

271-6452

00

SH 2

F-4

OPT

KICKOUTS - 928 Z-BAR

PA

174-1802

01

SH 2

G-4

ATCH

RIDE CONTROL - 924 Z-BAR

PA

125-8232

01

SH 2

G-4

ATCH

RIDE CONTROL - 928 Z-BAR

PC

217-6729

01

SH 2

B-2

E

ATCH

RIDE CONTROL PRESS SW - 930

PE

171-6029

02

SH 2

B-2

E

ATCH

RIDE CONTROL SOL/RELAY - 930

PR

251-9968

02

SH 2

C-9

E

RC

290-0661

01

SH 2

F-11

TC

228-7655

01

SH 2

H-8

TF

243-4167

01

SH 2

B-9

TR

243-0517

04

SH 2

BRAKE NEUTRALIZER SW IND

WA

174-4616

02

SHIFTER NEUTRAL INPUT XMSN OIL TEMP

WA

250-0779

03

WA

136-2218

WH

ABBREV

XMSN OIL FILTER BYPASS SW BRAKE CHARGING ACCUM PRESS XMSN NEUTRALIZER SNSR BATT + 2 DOWNSHIFT SW SHIFTER SECOND GEAR INPUT SHIFTER THIRD GEAR INPUT SHIFTER FOURTH GEAR INPUT 8V SENSOR SUPPLY 8V SENSOR RTN CLUTCH #6 (1ST CLUTCH #4 (2ND PWM DRIVER RTN CLUTCH #5 (3RD

COLOR

RD WH OR YL PK BK GY PU BR GN BU

GEAR) GEAR) 1-4 GEAR)

RED WHITE ORANGE YELLOW PINK BLACK GRAY PURPLE BROWN GREEN BLUE

SYMBOL PWM DRIVER 2W RTN 11-12 PWM DRIVER RTN 9-12 10V RETURN

DESCRIPTION CIRCUIT CONNECTED

3RD FUNCTION EXTEND 3RD FUNCTION RETRACT PWM DRIVER RTN 5-8 CLUTCH #2 (FORWARD HIGH GEAR) REVERSING FAN OVERRIDE SW REVERSING FAN ENABLE SW CLUTCH #1 (FORWARD LOW GEAR) CLUTCH #3 (REVERSE GEAR) DEMAND FAN SOL

INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT CONNECTOR

+10V SUPPLY

H#

C-C13 1471446 J2

G750-C51 BU-18

NOTE N:

1 2

C-C12 1471445 J1

668-C24 BU-18

NOTE R

SOL-DUAL MODE STEER 247-4503 (930 MACHINES ONLY)

C-C68 1552269

615-C60 YL-16

E-7

308-C144 YL-16 326-C407 PU-18 306-C10 GN-18 105-C366 RD-18

F

ALARM-ACTION 3E-6328

C-C57 1552269

930 - CONN L-C1 (SH 2 LOC A-7)

C-C61 1552272

615-C7 YL-14

NOTE R

924 - CONN LE-C1 (SH 2 LOC C-7)

607-C403 PK-18

1 2

G

LH TURN RH TURN

F711-C363 GN-18 F712-C365 GY-18

608-C6 GN-16

X754-C252 GN-18 H807-C259 YL-18

N / 1 2 3 4 5 6 S

BATTERY + BATTERY NEG CHASSIS GND

C-C55 1552267

924 ZBAR - CONN LA-C1 (SH 2 LOC E-7)

CONN 18

611-C62 PU-18 611-C140 PU-14 614-C35 PU-14

GEAR 4F 3F 2F 1F N 1R 2R 3R

CONT-INSTRUMENT CLUSTER C-C56 313-2151 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

F712-C67 GY-18

TO FRONT FRAME HARN 1 2 3 4 5 6 7 8 9 10 11 12

CIRCUIT GROUPING DESIGNATION ATCH WIRE, CABLE, COMPONENT

KEY SWITCH START PILOT SHUTOFF SOL QUICKSTEER SOL LOAD RTN 1 DIFF LOCK SOL

SPLICE BLADE, SPADE, RING OR SCREW TERMINAL

STARTER RLY CONTROL LOAD RTN 2 SECONDARY STEER RLY RIDE CONTROL RELAY AUTOSHIFT SWITCH IND DUAL MODE STEER IND REAR WINDOW DEFROST ALT R TERMINAL

REVERSING FAN RLY

SHIFTER REVERSE INPUT REAR WINDOW DEFROST AXLE OIL PRESS SW NEUTRALIZER SET SW DIFF LOCK INPUT

SECONDARY STEER TEST SW PRIMARY STEER PRESS SW (NO) PRIMARY STEER PRESS SW (NC)

ATCH

HVAC BLOWER

ROOF OPT

SHELL - EROPS DUCT - CAB

E

ATCH

RADIO

OPT

FRONT FRAME - 930 REAR FRAME

OPT

KICKOUTS

D

TRANSMISSION

E

ENGINE E

ATCH

5TH AND 6TH FUNCTION - 930

FRONT FRAME - 924 FLOAT SOLENOID RELAY 924 Z-BAR

E

ATCH

PRIMARY STEER JUMPER - 930

ATCH

CAMERA DISPLAY

ATCH

TACHOGRAPH

ATCH

3RD FCTN SOLENOID VALVE - 930

H-11

ATCH

MACHINE SECURITY SYSTEM (MSS)

SH 2

C-2

OPT

924 Z-BAR ROADING LAMP

SH 2

C-2

OPT

924/930 V-LINK ROADING LAMP

03

SH 2

E-2

OPT

928 Z-BAR ROADING LAMP

249-2895

02

SH 2

D-2

OPT

924/930 NON-ROADING LAMP

WJ

311-3204

00

SH 2

H-3

ATCH

PRODUCT LINK JUMPER

WV

256-6804

01

SH 2

I-1

ATCH

WORLDVIEW - PLATFORM

WR

256-6803

03

SH 2

I-3

ATCH

WORLDVIEW - RADIO

YC

171-6032

00

SH 2

E-15

OPT

REAR RIGHT STOP/TAIL/TURN LAMPS

YL

173-6923

01

SH 2

F-15

OPT

LICENSE PLATE LAMP

YR

304-1136

01

SH 2

G-15

OPT

BACKUP LAMP

3RD FUNCTION SIGNAL 3RD FUNCTION MAX FLOW CONTINUOUS WORKFLOW STANDARD WORKTOOL RIDE CONTROL ON SW RIDE CONTROL AUTO SW SHIFTER FORWARD INPUT SHIFTER FIRST GEAR INPUT BRAKE NEUTRALIZER ENABLE SW PARK BRAKE SW - DISENGAGED PARK BRAKE SW - ENGAGED HYDRAULIC FILTER BYPASS SW

IMPLEMENT DISABLE SW NO IMPLEMENT DISABLE SW NC DUAL MODE STEER SW - NO DUAL MODE STEER SW - NC BRAKE NEUTRALIZER DISABLE SW

MACHINE CAN DATA LINK + MACHINE CAN DATA LINK -

00

SH 1

I-1

ATCH

14

13

12

11

10

9

8

7

6

5

FA

235-5762

ATCH FLOOD JUMPER

FC

290-0660

02

SH 1

I-1

ATCH

ATCH HEATED MIRROR JUMPER

TJ

195-9432

00

SH 2

I-8

ATCH

GROUND JUMPER (JAPAN)

CC

292-2354

02

SH 2

A-15

BAT + ALTERNATOR

FF

293-5284

01

SH 2

C-15

BAT- TO DISCONNECT

GG

180-8871

02

SH 2

C-14

BATTERY JUMPER

HH

314-7513

00

SH 2

B-15

BAT+ TO STARTER

JJ

180-8874

01

SH 2

B-15

STARTER TO GND

KK

293-5283

01

SH 2

C-15

LL

208-9646

00

SH 2

E-11

ATCH

RELAY TO MOTOR (SECONDARY STEERING)

MM

313-5495

00

SH 2

E-11

ATCH

SEC STEER MOTOR TO GROUND

PP

297-8966

01

SH 2

A-15

TT

295-7795

01

SH 2

F-10

UU

295-1813

02

SH 2

B-14

GLOW PLUG RELAY

WW

292-2358

02

SH 2

A-14

FUSE MAIN POWER

DISCONNECT TO GND

ALTERNATOR TO GROUND ATCH

STARTER (SECONDARY STEERING)

A

THIS SCHEMATIC IS FOR THE 924H, 924HZ, 928HZ, AND 930H SMALL WHEEL LOADER PART #: 290-8797 CHG 00 Components are shown installed on a fully operable machine with the key and engine off and transmission shifter in neutral

4

C

B

WIRE AS / CABLE AS

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations 15

H

24V OUTPUT GND ALSO CLUTCH #

C-C56 7X6222

F711-C55 GN-18

+8V GROUND SIGNAL

F712-C364 GY-18 F712-C365 GY-18

504-C3 YL-16

HANDLE-STEER COLUMN SHIFTER 299-5841

606-C69 GY-16 606-C360 GY-16 611-C62 PU-18 614-C63 PU-18

SNSR-THROTTLE POSITION 266-1467

C-C8 1552267

404-C236 YL-18 417-C79 GY-18 428-C318 OR-18 443-C66 YL-18 447-C59 PK-18 453-C345 PK-18 483-C9 BR-18 484-C20 YL-18 503-C1 BR-16

537-C291 GN-16

+5V GROUND SIGNAL

NOTE K

C-C52 3E3388 G768-C156 G760-C157 G761-C158 G762-C159

322-C287 GY-18 326-C407 PU-18

SNSR-XMSN NEUTRALIZER 188-3823

C-C7 1552267 R997-C2 OR-18 L740-C53 BR-18 C949-C54 YL-18

306-C10 GN-18 308-C144 YL-16 308-C355 YL-18

FUTURE FUNCTION

1 2

1 2 3 4

JUMPER-FNR 101-9161

105-C118 RD-16

200-C351 BK-18 200-C395 BK-16

F-2 I-11

RES-RH HEATED MIRROR 264-1527

1 2

LAMP-RH FRONT FLOOD 109-7041

615-F18 YL-16 200-F13 BK-16

200-C108 BK-16 200-C125 BK-14 200-C280 BK-14

SH 1

LAMP-RH FRONT ATCH FLOOD 234-4325

NOTE F (TO CAB ROOF)

FC-C1 1552269 A538-F23 OR-14

BK-16 BK-16

1 2

200-F16 BK-16

144-C33 GN-16

SH 1 SH 2

LAMP-LH FRONT ATCH FLOOD 234-4325

I

615-F19 YL-16

136-C8 GN-18

E417-C201 E701-C154 E900-C341 E901-C340 E902-C271 E903-C272 E904-C273 E905-C274 E906-C275 E907-C277 E908-C279 E909-C281 E916-C374 E917-C181 E918-C171 E998-C317 F702-C186

BK-16 BK-16

1 2

615-F20 YL-16

133-C300 OR-16 133-C402 OR-16

617-C110 618-C325 619-C119 638-C195

RES-LH HEATED MIRROR 264-1527

1 2

200-F14 BK-16

611-C62 PU-18 614-C63 PU-18 F711-C55 GN-18 F712-C67 GY-18 G750-C51 BU-18 G755-C52 GY-18 G760-C157 WH-18 G761-C158 YL-18 G762-C159 BR-18 G763-C153 PU-18 G768-C156 GN-18 G787-C114 GN-18 G788-C115 YL-18 P916-C116 OR-18

123-C235 WH-18

LAMP-LH FRONT FLOOD 109-7041 FC-C1 1552269 A538-FC1 OR-16 200-FC2 BK-16

615-F17 YL-16 200-F15 BK-16

200-F4 BK-14 200-F9 BK-16

102-C27 RD-14 105-C118 RD-16 110-C294 GN-16

VARIOUS

H-14

2 200-F1 BK-16 200-F22 BK-14 200-F7 BK-16 200-F10 BK-16

SH 1 SH 1

3

3

2

1

RD

Wire Color

F748

WH

Power Circuits Unswitched Battery (+)

Description

Control Circuits - Continued Ride Control Switch

102

RD

Running Lamps

F749

GY

Hydrostatic Pump Drain

105

RD

Key Switch

F765

BR

Parking Brake Switch To Relay

108

RD

12/24V DC Power Converter (Switched)

F766

WH

Kickout Detent Disable Switch

109

RD

Alternator Output (+)

G728

YL

5th and 6th Function Handle - Power

110

GN

Turn Signal

G743

OR

Relay Coil To Diode

112

PU

Rear Defroster

G748

PU

Transmission Control Steering Console Sw #1

113

YL

DC Converter

G749

YL

Transmission Control Steering Console Sw #2

114

RD

Forward Warning Horn

G750

BU

Transmission Forward Switch

115

RD

10A Spare

G755

GY

Transmission Reverse Switch

118

GY

Wiper

G760

WH

Transmission Speed 2 Switch

120

YL

24V Switched In - 12/24V Converter

G761

YL

Transmission Speed 3 Switch

122

RD

24V Battery In - 12/24V Converter

G762

BR

Transmission Speed 4 Switch

123

WH

XMSN Control

G763

PU

Transmission Neutral Switch

124

GN

HVAC Blower

G768

GN

Transmission Control Speed Switch

125

RD

Product Link Control

G787

GN

Transmission Remote Forward Switch

126

RD

Transmission Control

G788

YL

Transmission Remote Reverse Switch

127

OR

Worklamp

H702

PU

Reversing Fan Switch (N.O.)

128

PK

Continuous Worktool Switch

H704

PK

Reversing Fan Solenoid

129

BU

Right Rear Flood Lamp

H716

WH

Implement Control Solenoid Return

130

RD

Service Brake Switch

J764

BR

Switch/Sensor Return 1

133

OR

Accessory Power Port

J766

PU

Switch/Sensor Return 3

135

BU

12/24V DC Power Converter (Switched)

K748

OR

Supplemental Steering Motor Relay

136

GN

Supplemental Steering Control

K790

BU

Reversing Fan Switch (Auto)

140

BU

Rear Defroster

K791

OR

Reversing Fan Switch (Manual)

144

GN

Operator Heated Seat

L730

OR

5V Analog Sensor Supply

150

RD

Engine Control

L731

BR

Analog Sensor Return

158

BR

Condenser

L740

BR

5V Analog Sensor Return

161

PK

Ride Control

M739

YL

Solenoid Return

198

RD

Tachograph

M795

WH

Wastegate Valve (+)

199

RD

USB Power Ground Circuits

P755

WH

Att 1 Retract Solenoid (+)

P763

OR

Att 1 Line Relief Solenoid - Left (+)

200

BK

Main Chassis

R799

BR

Forward (High) Solenoid

201

BK

202

BK

C211

BK

Monitor Transmission Control Waste Gate Valve Basic Machine Circuits

T799

BR

CID 0001

Cylinder #1 Injector

0002

Cylinder #2 Injector

0003

Cylinder #3 Injector

0004

Cylinder #4 Injector

0005

Cylinder #5 Injector

0006

Cylinder #6 Injector

0041

8 Volt DC Supply Voltage

0091

Throttle Position Sensor

0100

Engine Oil Pressure Sensor

0110

Engine Coolant Temperature Sensor

0168

Electrical System Voltage

0172

Intake Manifold Air Temperature Sensor

0190

Engine Speed Sensor

0247

SAE J1939 Data Link

0253

Personality Module

0261

Engine Timing

0262

5 Volt Sensor DC Power Supply

0267

Remote Shutdown Switch

0268

Programmed Parameter Fault

0342

Secondary Engine Speed Sensor

0526

Turbo Wastegate Drive

0549

Throttle Lock Mode Switch

1627

Fuel Pump Relay

1639

Machine Security System

1779

Fuel Rail #1 Pressure Valve Solenoid

1785

Intake Manifold Pressure Sensor

1797

Fuel Rail Pressure Sensor

2417

Ether Control Solenoid

2770

Throttle Lock Resume/Decel Switch

2771

Throttle Lock Set/Decel Switch

2246

Glow Plug Start Aid Relay

Symbols

T

Pressure Symbol

FMI No.

Failure Description

0

Data valid but above normal operational range.

1

Data valid but below normal operational range.

2

Data erratic, intermittent, or incorrect.

3

Voltage above normal or shorted high.

4

Voltage below normal or shorted low.

5

Current below normal or open circuit.

6

Current above normal or grounded circuit.

7

Mechanical system not responding properly.

8

Abnormal frequency, pulse width, or period.

9

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

14

Parameter failures.

15

Parameter failures.

16

Parameter not available.

17

Module not responding.

BU

Boost Pressure

OR

Forward / Reverse Solenoid Return

CID

X754

GN

Left Steering Solenoid

0041

8 Volt DC Supply

18

Sensor supply fault.

Expanded CAN Data Link (+)

0070

Parking Brake Switch

19

Condition not met.

20

Parameter failures.

Component

WH

Starter Relay #1 Output

Y794

OR

306

GN

Key Switch Or Neutral Start Sw

Y795

GN

Expanded CAN Data Link (-)

0096

Fuel Level Sensor

308

YL

Main Power Relay Coil

892

BR

CAT Data Link (-)

0177

Transmission Oil Temperature

321

BR

Backup Alarm Lamp / Travel Alarm

893

GN

CAT Data Link (+)

0247

SAE J1939 Data Link 5 Volt Sensor DC Power Supply

322

GY

Forward Warning Horn

A884

WH

Console Select Switch To Relay / Diode

WH

Fuel Pump

C885

PK

Right Steer Switch Jumper

0271

Action Alarm

324

BU

Differential Lock Solenoid

H803

BU

Proportional Driver 9-12 Return (ECM)

0291

Engine Cooling Fan Solenoid

326

PU

Key Switch 'C' Terminal

H807

YL

On/Off Driver 1-8 Return (ECM)

0367

Ride Control Switch

374

PK

Park Brake Switch To Neutral Start Switch

X800

OR

8V Sensor Power

0368

Transmission Auto/Manual Switch

375

BR

Flamp Plug System Fuel Solenoid

900

PU

Transmission Solenoid 4 or 5 (+)

0426

Rear Brake Oil Pressure Sensor

382

PK

Start Aid Solenoid (+)

901

WH

Transmission Solenoid 6 (+)

0444

Starter Motor Relay

383

GN

Start Aid Solenoid (-) Monitoring Circuits

944

OR

CAT Data Link (+)

0473

Brake Charge Pressure Sensor

945

BR

CAT Data Link (-)

0486

Engine Fan Reverse Switch

403

GN

Alternator 'R' Terminal - Engine #1

963

GN

Bucket / Fork Position Detent Coil

0490

Implement Lockout Switch

404

YL

Hydraulic Oil Temperature Sensor

964

BU

Fork Position Select

0585

Transmission Output Speed

417

GY

Primary Steering Pressure Switch

973

BR

Autoshift Auto / Manual Switch

0590

Engine Control Module

428

OR

Transmission Oil Temperature 1

975

WH

Autoshift Solenoid Return

0600

Hydraulic Oil Temperature Sensor Neutralizer Switch Backup Alarm

439

YL

Indicator - Lamp

976

OR

Ride Control Solenoid

0629

443

YL

Powertrain Oil Temperature Gage

977

YL

Autoshift Auto / Manual Switch

0637

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).

No circle indicates that the wire cannot be disconnected from the component.

Failure Mode Identifiers (FMI)¹

X731

323

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground.

It is grounded by being fastened to the machine.

Title

Form Number

Alternator:

197-8820

SENR4130

Electric Starting Motor:

300-6868

SENR3828

Engine Control:

KENR5392

Machine Control:

KENR7621

T

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay.

PK

Powertrain Oil Filter Warning

978

GN

Autoshift Slow Mode Switch

0668

Shift Lever Input

Parking Brake Switch

993

BR

Analog Sensor Return

0672

Torque Converter

447

PK

Fuel Level Gage

994

GY

Oil Pressure (Filtered)

0673

Transmission Output Speed

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

¹The FMI is a diagnostic code that indicates what type of failure has occurred.

PK

Indicator - Supplemental Steering Fault

995

BU

Coolant Temperature

0674

Transmission Intermediate Speed

Brake Fluid Level

996

GN

Engine Speed / Timing Sensor Power

0675

Transmission Intermediate Speed

484

YL

Indicator - Primary Steering

A907

BU

Left Differential Lock Switch To Relay

0793

Primary Steering Pressure Switch

YL

Brake Pedal Sensor - Right

0420

Secondary Steering Intermediate Relay

YL

Warning Switch To Alarm

C949

H458

BU

Implement Cooling Bypass

C967

BU

Inlet Air Temperature

0811

Gauge Cluste

H459

PU

E900

WH

Transmission Output Speed (+)

0826

Torque Converter Oil Temperature Sensor

E901

GN

Transmission Output Speed (-)

0882

Implement Lockout Solenoid Brake Oil Diverter Solenoid

500

BR

Wiper - Front (Park)

E902

PU

Transmission Intermediate Speed (+)

1231

501

GN

Wiper - Front (Low)

E903

YL

Transmission Intermediate Speed (-)

1251

Alternator "R" Terminal Signal

502

OR

Wiper - Front (High)

E904

BR

Transmission Intermediate Speed (+)

1401

Transmission Solenoid #1

503

BR

Wiper - Rear (Park)

E905

BU

Transmission Intermediate Speed (-)

1402

Transmission Solenoid #2

504

YL

Wiper - Rear (Low)

E906

OR

Transmission Output Speed (+)

1403

Transmission Solenoid #3

505

BU

Wiper - Rear (High)

E907

GY

Transmission Output Speed (-)

1404

Transmission Solenoid #4

Alarm, Action

I-12

A

506

PU

Washer - Front

E908

BR

Transmission Input Speed (+)

1405

Transmission Solenoid #5

Alarm, Audible MSS

H-10

A

507

WH

Washer - Rear

E909

WH

Transmission Input Speed (-)

1406

Transmission Solenoid #6

Alarm, Backup

G-14

Component

Machine Location

Schematic Location

Machine Location

Sensor, Intermediate Speed A

E-8

T

Sensor, Intermediate Speed B

D-8

T

18

Sensor, Lift Position (924 Z-Bar)

E-3

31 31

Component

508

PU

Radio Speaker - Left (+)

E916

OR

Auxiliary Lever Position

¹ The CID is a diagnostic code that indicates which circuit is faulty.

Alternator

A-15

19

Sensor, Lift Position (924)

C-3

WH

Radio Speaker - Left (-)

E917

WH

Implement Lockout Switch (N.O.)

Battery #1

C-15

20

Sensor, Lift Position (928)

F-3

31

511

BR

Radio Speaker - Right (+)

E918

GN

Implement Lockout Switch (N.C.)

² The MID is a diagnostic code that indicates which electronic control module diagnosed the fault.

Battery #2

C-14

20

Sensor, Lift Position (930)

B-3

31

512

GN

Radio Speaker - Right (-)

E965

BU

Engine Speed / Timing Sensor B (-)

Camera

F-10

18

Sensor, Oil Pressure

D-11

21

513

OR

A/C Refrigerant Pressure Switch

E998

YL

Radiator Fan Solenoid

Camera Display

F-11

B

Sensor, Torque Convert Oil Temperature

C-9

T

Implement 3rd Lever Position Sensor

Coil, Key Switch Exciter

I-10

A

Sensor, XMSN Input Speed

E-8

T

515

GY

HVAC Blower Motor #1 (High)

G942

OR

516

GN

HVAC Blower Motor #1 (Medium)

G962

OR

Pilot Cutout Solenoid

Control, Engine

D-12

21

Sensor, XMSN Oil Temperature

D-9

T

517

BU

HVAC Blower Motor #1 (Low)

G985

PU

Seat Switch

Control, MSS Transponder

I-9

A

Sensor, XMSN Output Speed A

D-8

T

518

OR

Switch To Hazard Flasher

K927

BU

Solenoid Return

Control, Product Link Gateway

H-1

14

Sensor, XMSN Output Speed B

D-8

T

I-7

17

Solenoid, 1 (Forward Low)

D-9

T

I-3

33

Solenoid, 2 (Forward High)

D-9

T

521

YL

Fan Speed Switch To A/C Pressure Switch

K952

BR

Solenoid Return

Control, Tachograph

522

WH

A/C Clutch To Thermostat Switch

L961

PU

Neutral Out Buffer Driver

Control, Worldview Radio

537

GN

Turn Signal Switch To Flasher

M936

BR

Flow Control Switch (Signal)

Fuse, Alternator

B-15

28

Solenoid, 3 (Reverse)

D-9

T

571

OR

Bucket Float Solenoid

M939

OR

Flow Control Prop / Alt Select Switch

Fuse, Module

B-14

28

Solenoid, 3rd Function

B-8

T

593

GN

Relay To Condensor Fan Motors

M998

OR

Transmission Control Autoshift Mode

Glow Plugs

B-12

16

Solenoid, 4 (2nd Gear)

D-9

T

A504

GN

Defroster Fan - Rear (Low)

N957

PK

RXD - Comm 1

Ground, Alternator

A-15

19

Solenoid, 5 (3rd Gear)

E-9

T

A507

YL

Defroster Fan - Rear (High)

N959

PK

RS232 Receive 3

Ground, Frame

C-15

21

Solenoid, 6 (1st Gear)

D-9

T

A519

GN

Axle Suspension Valve Solenoid

N960

OR

TXD - Comm 1

Ground, Engine

B-15

27

Solenoid, A/C Clutch

A-12

19

A520

BU

Switch To Axle Suspension Relay

N963

OR

RS232 Transmit 3

Ground, Orops Shell

H-13

2

Solenoid, Demand Fan

F-14

24

A538

OR

Rear Window Defroster

N970

YL

DTR - Comm 1

Ground, RH Frame

E-12

25

Solenoid, Differential Lock

A-5

12

A576

GN

Circuit Breaker To Air Seat Compressor

N973

BR

DCD - Comm 1

Ground, Secondary Steering

E-11

9

Solenoid, Differential Lock (924)

C-5

12

E528

PU

HVAC On/off Switch To Blower Speed Sw

N979

GN

Signal Ground - Comm 1

Handle, 5th/6th Function

A-9

B

Solenoid, Differential Lock (924Z)

F-3

12

A-3

23

Solenoid, Float #1 (Z-Bar)

E-5

12

C-3

23

Solenoid, Float #2 (Z-Bar)

E-5

12

N981

GN

RS232 Ground 3

Horn, Forward

P910

BR

Supplemental Steering Test Switch Input

Horn, Forward (924)

603

PK

Rotary Beacon Lamp #1

P914

GN

Indicator - Transmission Forward

Horn, Forward (924Z)

E-3

23

Solenoid, Fuel Pump

C-11

16

604

OR

Stop Lamps

P915

PK

Indicator - Transmission Neutral

Horn, Forward (928Z)

G-3

23

Solenoid, Injector Cylinder 1-6

D-10

16

605

YL

Turn Lamps - Left

P916

OR

Transmission Neutral Switch

Motor, Condensor #1

G-10

10

Solenoid, Quick Coupler (924V)

C-4

12

606

GY

Turn Lamps - Right

P920

BR

Secondary Engine Speed / Timing Sensor (-)

607

PK

Flood Lamps - Front #1

P978

GN

Solenoid Control 5th Function - Lower

608

GN

Flood Lamps - Rear #1

P979

YL

Solenoid Control 5th Function - Upper

610

OR

Headlamps - Basic

P980

OR

Solenoid Control 6th Function - Lower

611

PU

Headlamps - High Beam

P981

PU

Solenoid Control 6th Function - Upper

612

GY

Backup Lamps

R997

OR

5V Analog Sensor Power

614

PU

Tail / Position / Dash Lamps

T901

PK

Machine Security System Exciter Coil (In)

615

YL

Flood Lamps - ROPS

T902

YL

Machine Security System Exciter Coil (Out)

617

BR

Tail / Position Lamp - Left

T951

BK

Injector 1 (+)

618

YL

Tail / Position Lamp - Right

T952

BK

Injector 2 (+)

619

GN

Headlamps - Low Beam

T953

BK

Injector 3 (+)

638

WH

Rotary Beacon Lamp #2

T954

BK

Injector 4 (+)

668

BU

Switch To Tail / Position Lamps Relay #2

T955

BK

Injector 5 (+)

676

PU

Auxiliary Active Lamp

T956

BK

Injector 6 (+)

677

GN

T957

BK

Injector 1 Return

T958

BK

Injector 2 Return

Stop Lamps Relay Control Circuits

Volume 2 - Resistor, Sender and Solenoid Specifications Volume 2 - Off Machine Switch Specification 3E-7690 229-1537 230-5771

Axle Oil Pressure Float Pressure (924 Z-Bar)

A/C High Pressure (Low Setting) 236-6923

126-6916 7X-8549

Actuate

Deactuate

62 kPa MAX (8.9 psi MAX)

38 ± 20 kPa (5.5 ± 2.9 psi)

Normally Open

2100 kPa MAX (304.5 psi MAX)

1750 ± 108 kPa (253.8 ± 15.6)

A to C: Normally Closed B to C: Normally Open

1200 kPa MAX (174 psi MAX)

Primary Steering Pressure

700 ± 100 kPa (101.5 ± 14.5 psi)

275 kPa MAX (39.9 psi MAX)

170 ± 55 kPa (24.6 ± 8.0 psi)

A/C High Pressure (High Setting)

2800 ± 140 kPa (406.1 ± 20.3 psi)

1750 ± 200 kPa (253.8 ± 29.0 psi)

Ride Control Pressure

225 kPa MAX (32.6 psi MAX)

205 ± 20 kPa (29.7 ± 2.9 psi)

124 ± 14 kPa (17.9 ± 2 psi)

Hydraulic Filter Oil Bypass

94.5 ± 8.5 kPa (13.7 ± .3 psi)

Part No. 3E-1906 134-2540 189-2100 201-0950

Contact Position

211-2092

A to C: Normally Closed B to C: Normally Open

235-4605 239-1134

Normally Open

244-3114

Normally Closed

Solenoid: Resistor: Solenoid: Solenoid: Solenoid:

Resistance (Ohms)¹ 17.6 ± 0.6 120 32.6 ± 1.7 41.9 ± 2.1 5.81 ± 0.3 @ -40°C (-40°F) 7.75 ± 1 @ 25°C (77°F) 12.68 @ 121°C (249.8°F)

Demand Fan

Solenoid: Solenoid:

3rd Function Start Aid

Solenoid:

First Gear Second Gear Third Gear Forward Gear Reverse Gear

8.7 ± 0.4

Differential Lock (924, 924Z, 930V) Quick Coupler (924V, 928Z, 930V)

35 ± 1.8 35 ± 1.8

Normally Open

247-4503 249-7863

Component Description A/C Clutch CAN 2 Data Link Reversing Fan Ride Control (924, 928Z, 930)

Solenoid: Solenoid:

5 ± 0.3 20

Motor, Condensor #2

G-10

10

Solenoid, Quick Coupler (928Z)

G-5

12

Motor, Front Washer

G-5

22

Solenoid, Quick Coupler (930V)

A-4

12

Motor, Front Washer (Z-Bar)

F-5

22

Solenoid, Reversing Fan

F-14

24

Motor, Front Washer Pump

B-5

22

Solenoid, Ride Control

B-1

12

Motor, Front Washer Pump 1

D-5

22

Solenoid, Ride Control (Z Bar)

G-3

12

Motor, Fuel Priming Pump

G-14

26

Solenoid, Start Aid

F-12

21

Motor, Rear Washer

G-5

22

Solenoid, Wastegate

C-11

16

Motor, Rear Washer #1

B-5

22

Suppressor, A/C Compressor Clutch

A-12

19

Motor, Rear Washer #2

D-5

22

Suppressor, Float Pressure (Z-Bar)

E-4

12

Motor, Rear Washer (Z-Bar)

F-5

22

Suppressor, Quick Coupler #1

B-5

12

Motor, Secondary Steering

E-11

9

Suppressor, Quick Coupler #2

A-5

12

Motor, Starter

B-15

27

Suppressor, Quick Coupler #2 (924)

C-5

12

Relay, Condensor

G-12

10

Suppressor, Quick Coupler #2 (928Z)

G-5

12

Relay, Float (Z-Bar)

D-5

12

Suppressor, Quick Coupler (924)

C-5

12

Relay, Glow Plug

B-14

28

Suppressor, Quick Coupler (928Z)

G-5

12

Relay, Ride Control (V-Link)

B-1

12

Suppressor, Reversing Fan

F-14

24

Relay, Secondary Steering

E-11

9

Suppressor, Ride Control

B-1

12

Relay, Starter

A-14

28

Suppressor, Ride Control (Z-Bar)

G-3

12

B-12

19

Suppressor, Secondary Steering

E-11

9

I-8

17

Switch, A/C High Pressure

A-12

19

702

OR

Transmission Brake Switch Jumper

T959

BK

Injector 3 Return

727

GN

Supplemental Steering Motor Relay

T960

BK

Injector 4 Return

751

GN

Transmission Shift Solenoid 1 Or 3

T961

BK

Injector 5 Return

Resister, CAN2

752

YL

Transmission Shift Solenoid 1

T962

BK

Injector 6 Return

Resistor, Tachometer

¹ At room temperature unless otherwise noted.

754

BU

Transmission Shift Solenoid 3 Or 1

T993

BR

Analog Sensor Return

Sensor, 3rd Function Variable Flow

B-8

B

Switch, Air Inlet Restriction

F-12

21

755

OR

Transmission Shift Solenoid 4 Or 5

T997

OR

5V Analog Sensor Power

Sensor, Brake Charging Oil Pressure

A-12

19

Switch, Axle Oil Pressure

F-12

29

761

GY

Lift Kickout Solenoid Switch

X920

BR

Injector 1 (+)

Sensor, Bucket Position (924 Z-Bar)

E-3

35

Switch, Disconnect

C-15

21

762

YL

Bucket Positioner Solenoid Switch

X921

PK

Injector 2 (+)

Sensor, Bucket Position (928)

G-3

35

Switch, Float Pressure

E-4

12

779

WH

Coupler Engage Solenoid

X922

WH

Injector 3 (+)

Sensor, Bucket Position (930/924 V-Link)

A-1

32

Switch, Fuel Priming Pump

G-14

26

B-10

16

Switch, Hydraulic Filter Bypass

G-12

10

Switch, Operator Presence

I-13

30

C-10

T

B-2

12

780

PU

Coupler Disengage Solenoid

X923

OR

Injector 4 (+)

Sensor, Cam Speed

799

WH

Sensor Power

X924

BR

Injector 5 (+)

Sensor, Coolant Temperature

C-10

16

A700

OR

8V Digital Sensor Power

X925

PK

Injector 6 (+)

Sensor, Crank Speed

B-10

16

Switch, Primary Steering Pressure

A710

GY

Air Inlet Restriction Switch

X926

GY

Injector 1 Return

Sensor, Fork Position (930/924 V-Link)

A-1

32

Switch, Ride Control Pressure

A711

PU

Float Relay - Z Bar

X927

YL

Injector 2 Return

Sensor, Fuel Level

E-12

25

Switch, XMSN Oil Filter Bypass

C-9

T

E701

PK

Automatic Ride Control Switch

X928

GN

Injector 3 Return

Sensor, Fuel Rail Pressure

D-11

16

Tachometer, Distributor

H-7

17

E782

GN

Boom Float Pressure Switch

X929

BU

Injector 4 Return

Sensor, Hydraulic Oil Temperature

A-12

28

Tachometer, Dividing Unit

I-9

17

F700

BU

PWM Output 1

X930

GY

Injector 5 Return

Sensor, Intake Air Manifold Pressure

E-11

16

Valve Group, 5th/6th Function Solenoid

A-8

B

Injector 6 Return

Worldview Antenna

I-3

34

F701

BR

PWM Output 2

X931

YL

F702

GN

Throttle

Y946

BU

Fuel Rail Pressure Signal

16 Sensor, Intake Manifold Temperature B-10 Machine locations are repeated for components located close together.

F711

GN

Engine CAN Data Link (+)

Y947

BR

Analog Sensor Return

A = Located inside of front dash panel.

F712

GY

Engine CAN Data Link (-)

Y948

BR

Analog Sensor Return

B = Located inside of right console.

T = Located around transmission housing.

F716

WH

Shutdown Switch (N.C.)

Y950

YL

Fuel Pump Solenoid (+)

F717

YL

Throttle Lock Set

Y951

PU

Fuel Pump Solenoid Return

F718

BU

Throttle Lock Resume

Harness Connector Serialization Code: The "C" stands for "Connector" and the number indicates which connector in the harness. (C1, C2, C3, .....)

Part Number for Connector Plug

AG-C3 130-6795 Socket

L-C12 3E-5179

AG-C4 111-7898

Part Number For Connector Recepticle

1

5A

Receptacle Pin or Socket Number

Fuse (5 Amps)

9X-1123

Component Part Number

2 Ground Connection

200-L32 BK-14 Circuit Identification Number

Volume 2 of 2: Engine and Chassis

Wire Color

Wire Gauge

Volume 2 - Component Location Schematic Location

509

Function

7

20

12

34

19 28

9 27

33

24 16

8 18

22

17 30

10

A

2

13

4

B

14

21

25 26

1

6

3

23

15

32

35

31

11

29

CONNECT TO HYDRAULIC OIL TEMP SENSOR

CONN TO REVERSE SOLENOID

Volume 2 - Connector Location

CONN TO MAIN CAB HARNESS

Connector Number

CONN TO 2ND GEAR SOLENOID CONN TO FORWARD (LOW) SOLENOID CONN TO FORWARD (HIGH) SOLENOID

CONN TO 3RD GEAR SOLENOID CONN TO TC OIL TEMPERATURE SENSOR

CONN TO GLOW PLUGS

CONN TO PLATFORM HARNESS

CONN TO TERM RESISTOR CONN TO PLATFORM HARNESS

CONN TO XMSN OIL FILTER BYPASS SW

CONNECT TO ENGINE ECM

CONN TO ALT R CONNECT TO ALTERNATOR B- TERMINAL CONN TO PLATFORM HARNESS CONNECT TO HVAC ARC SUPPRESSOR CONNECT TO ALTERNATOR B+ TERMINAL

CONN TO 1ST GEAR SOLENOID CONN TO XMSN OIL TEMP SENSOR

CONN TO REAR HARNESS CONN TO PRIMARY STEERING PRESSURE SW

CONNECT TO STARTER MOTOR CONN TO INPUT SPEED SENSOR

CONN TO OUTPUT SPEED SENSOR A

CONN TO HVAC CLUTCH CONN TO OUTPUT SPEED SENSOR B

CONN TO INTERMEDIATE SPEED SENSOR B

Schematic Location

Machine Location

CONN 1

G-12

1

CONN 2

C-15

1

CONN 3

D-15

1

CONN 4

D-15

1

CONN 5

D-8

1

CONN 6

H-13

2

CONN 7

H-13

3

CONN 9

H-10

4

CONN 10

F-12

4

CONN 13

B-9

15

CONN 18

A-7, C-7, E-7, G-7

5

CONN 19

A-7, C-7, E-7, G-7

5

CONN 20

H-8

4

CONN 21

I-15

2

CONN 22

E-14

6

CONN 23

E-14

6

CONN 24

F-14

7

CONN 25

F-14

8

CONN 26

G-14

8

CONN 27

H-14

8

CONN 28

C-12, F-12

1

CONN 30

F-12

9

CONN 31

H-12

10

CONN 32

C-11

16

CONN 33

D-11

16

CONN 34

D-11

16

CONN 35

I-11

A

CONN 36

I-11

A

CONN 37

I-11

A

CONN 38

H-10

A

CONN 39

I-10

A

CONN 40

D-9

T

CONN 41

I-8

17

CONN 42

B-9, B-7

11

CONN 43

E-5

12

CONN 45

A-3, C-3, D-4

13

CONN 46

A-3, C-3

13

CONN 47

B-4, D-4, F-4

13

CONN 48

E-4

13

CONN 49

F-4

13

CONN 50

G-4

13

CONN 51

G-4

12

CONN 52

G-4

12

CONN 53

B-2, D-3

12

CONN 54

B-2, D-3

12

CONN 55

H-2

14

CONN 56

I-2

14

CONN 57

I-2

14

The connectors shown in this chart are for harness to harness connectors.

Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart.

34

3

2

A 10

18

16 28 21 26

24

9 27

7 8

20 6

B

33 15

14 17

4 1

23

30 11

31

22

19 13

25 29

12

* ILLUSTRATION SHOWN USING V-LINK ARRANGMENT

CONN TO INTERMEDIATE SPEED SENSOR A

CONNECT TO HVAC HIGH PRESS SW CONNECT TO ENGINE GROUND

TRANSMISSION HARNESS (P) COMPONENTS & CONNECTORS

930H: DHC1-966 FTD1-995

Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)

© 2011 Caterpillar, All Rights Reserved

H414

Part No.

928HZ: BYD1-384 CXK1-430

Sure-Seal connector: Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets.

1 2

Wire, Cable, or Harness Assembly Identification: Includes Harness Identification Letters and Harness Connector Serialization Codes

Harness identification code: This example indicates wire 135 in harness "AG".

BR

Blower Switch Jumper Lighting Circuits

Deutsch connector: Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.

1 2

325-AG135 PK-14

453

924HZ: WLB1-UP PED1-564

Harness and Wire Symbols

C-C4 130-6795

483

924H: HXC1-835 JTM1-789 KLN1-UP

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Plug

OR

YL

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.

Single Wire Connector

E417

924H, 924HZ, 928HZ and 930H Wheel Loader Electrical System

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Related Electrical Service Manuals

Pin

C446

E529

Circuit Breaker Symbol

Flow Symbol

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it.

X750

0262

Level Symbol

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Electronic Transmission Control System (MID No. 081)

Demand Fan Solenoid

Temperature Symbol

Symbols and Definitions

304

Transmission Oil Filter Accessory Circuits

Harness And Wire Electrical Schematic Symbols

Component

CONN TO BRAKE CHARG OIL PRESS SENSOR

ENGINE HARNESS (EN) COMPONENTS & CONNECTORS

MACHINE COMPONENTS & CONNECTORS LOCATIONS

32

35

Printed in U.S.A.

(Dimensions: 48 inches x 35 inches)

101

Description

KENR7623-05 February 2011

Component Identifiers (CID¹) Module Identifier (MID²) Engine Control System (MID No. 036)

36 Page,

Wire Color

Wire Number

KENR7623-05 VOL 2 of 2

Wire Description Wire Number

15

14

SPEAKER-LEFT 168-8772

K-C1 3E3370

TO SHELL HARN CONN G-C2 (SH 1 LOC H-15)

I

CONN 21

509-K6 508-K7 200-K2 135-K4 108-K1 135-K5 512-K8 511-K9

108-K1 RD-18 200-K2 BK-16 135-K3 BU-16

A B C

135-K4 BU-16 135-K5 BU-16

K-C2 1552264 1 WH-18 2 PU-18 3 BK-16 4 BU-16 5 RD-18 6 BU-16 7 GN-18 8 BR-18

RADIO 248-4152 AM/FM/CD 241-4941 AM/FM TUNER/CD 270-3217 (EAME) WH/BK-18 WH-18 BK-18

LEFT SPKR LEFT SPKR + GROUND NC 12 VDC CONSTANT 12 VDC IGN RIGHT SPKR RIGHT SPKR + ANTENNA

YL-18 RD-18 GY/BK-18 GY-18

SPEAKER-RIGHT 168-8772

ANTENNA 8E-1118 ANTENNA FM RADIO

KC-C2 3E3364 144-KC6 GN-16 200-KC8 BK-16

CABLE ASM COAX 109-8981

TO CAB HARN CONN C-C26 (SH 1 LOC G-13)

1 2

CONN 10

CONN 37

TO CAB HARN CONN C-C57 (SH 1 LOC F-2)

KC-C4 1552269 1 144-KC10 GN-16 2 200-KC8 BK-16

144-KC3 GN-16 G985-KC2 PU-16 F765-KC1 BR-18

TO CAB HARN CONN C-C55 (SH 1 LOC F-2)

TO PARK BRAKE SWITCH NO TERMINAL (SH 1 LOC H-13)

F765-KC1 BR-18

SW-OPERATOR PRESENCE 109-6680 KC-C1 1552267 A PU SUPPLY B YL SW GND C BK COMMON

11

TO RADIO HARN CONN K-C2 (SH 2 LOC I-14)

H

509-KA1 508-KA2 200-KA3 135-KA4

1 2 3 4 5 6 7 8

TO CAB HARN CONN C-C61 (SH 1 LOC F-2)

1 2 3 4 5 6

KA-C2 7Y3968

512-KA5 GN-18 511-KA6 BR-18

CONN 35

NOTE G

TR-C3 1552267 A F711-TR3 GN-18 B F712-TR6 GY-18

F711-TR1 GN-18

TR-C8 3E3376 308-TR13 YL-16 326-TR18 PU-18 306-TR16 GN-18 105-TR17 RD-18

F711-TR2 GN-18 F711-TR3 GN-18

F712-TR4 GY-18

C

F712-TR5 GY-18 F712-TR6 GY-18

608-GA3 GN-16

1 2 3 4 5 6 7 8 9 10 11 12

603-GA1 PK-16 615-GA4 YL-14

200-GA5 BK-14 200-GA2 BK-14

COMPRESSOR

TO PLATFORM HARN CONN C-C24 (SH 1 LOC G-14)

237-3970

TR-C5 1552272 1 308-TR15 YL-16 2 326-TR18 PU-18 3 306-TR16 GN-18 4 105-TR17 RD-18

MOTOR

CONN 6 SEAT JUMPER 192-7805

7

CONNECT TO CAN TERMINATING RESISTOR - SH 1 LOC F-1

128-TC1 PK-18 128-TC20 PK-18 128-TC21 PK-18 128-TC17 PK-18

F700-TC5 BU-18 F700-TC19 BU-18

E900-TC10 WH-18 202-TC11 BK-18

1 2 3 4 5

F700-TC19 BU-18 200-TC15 BK-18 202-TC14 BK-18 128-TC20 PK-18

198-TC3 RD-18 200-TC15 BK-18

TC-C2 YL BK BU WH BL/WH

202-TC12 BK-18 202-TC14 BK-18

E900-TC18 WH-18 128-TC17 PK-18

202-TC2 BK-18 202-TC11 BK-18

198-TC3 RD-18

CONN 39

614-TC4 PU-18 E900-TC6 WH-18 E900-TC9 WH-18 E900-TC10 WH-18 E900-TC18 WH-18 E901-TC7 GN-18 E901-TC8 GN-18

TC-C1 3E5179

TO MAIN CAB HARN TO CONN C-C49 (SH 1 LOC G-13)

CONN 20

CONNECT TO KEY START SW SH 1 LOC F-1

CONN 38

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

E900-TC18 WH-18 614-TC4 PU-18

TC-C4 3E3364

+V BATTERY -V BATTERY INPUT OUTPUT GROUND

4

3

128-TC1 PK-18 202-TC2 BK-18 198-TC3 RD-18 614-TC4 PU-18 F700-TC5 BU-18 E900-TC6 WH-18 E901-TC7 GN-18 E901-TC8 GN-18 E900-TC9 WH-18

1 2 3 4 5 6 7 8 9 10 11 12

F700-TC5 BU-18 F700-TC19 BU-18

SPEED INPUT +B ILLUMI SPEED WARNING ENGINE REV INPUT BACKUP GROUND YL GROUND + BATTERY ENGINE REV D/V SPEED D/V -

N979-WR5 GN-18 N960-WR6 OR-18 N957-WR7 PK-18

WJ-C1 1552252

SENSOR 2 SENSOR 1

TO MAIN CAB HARNESS CONN C-C3 (SH 1 LOC G-13)

TC-C6 8T8734 G768-GN-18 G760-WH-18 G761-YL-18 G762-BR-18 G763-PU-18

A B C D E

CONN 52

+V BATTERY -V BATTERY OUTPUT 1+ OUTPUT 2 OUTPUT 1-

WJ-C2 1552252 125-WJ1 RD-18 202-WJ2 BK-18 123-WJ3 WH-18 403-WJ4 GN-18 893-WJ5 GN-18 892-WJ6 BR-18 F712-WJ7 GY-18 F711-WJ8 GN-18

1 2 3 4 5 6 7 8 9 10 11 12

1 2

1 2 3 4 5 6 7 8 9 10 11 12

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

125-WV17 OR-18 125-WV18 OR-18 200-WV15 BK-18 200-WV19 BK-18 200-WV20 BK-18

944-WV1 OR-18 945-WV2 BR-18 308-WV16 YL-18

N979-WV7 GN-18 N960-WV4 OR-18 N957-WV3 PK-18

308-WV21 YL-18 308-WV22 YL-18

N957-WV3 PK-18 403-WV11 GN-18

WV-C3 1552269 N970-WV5 YL-18 N973-WV6 BR-18

403-WV23 GN-18 403-WV24 GN-18 944-WV1 OR-18 945-WV2 BR-18 N957-WV3 PK-18 N959-WV13 PK-18 N960-WV4 OR-18 N963-WV12 OR-18 N970-WV5 YL-18 N973-WV6 BR-18 N979-WV7 GN-18 N981-WV14 GN-18

WV-C4 3E5179 125-WV18 OR-18 200-WV20 BK-18 308-WV22 YL-18 403-WV24 GN-18 944-WV1 OR-18 945-WV2 BR-18 Y795-WV8 GN-18 Y794-WV9 OR-18

N960-WV4 OR-18 N970-WV5 YL-18

N973-WV6 BR-18 N979-WV7 GN-18

Y794-WV9 OR-18 Y795-WV8 GN-18

Y795-WV8 GN-18

N981-WV14 GN-18 N963-WV12 OR-18 N959-WV13 PK-18

PRODUCT LINK (WORLDVIEW) - ATCH

O'ROPS ARRANGEMENT

AIR SEAT - ATCH Y794-WV9 OR-18

FRONT FRAME (928 Z-BAR)

REAR FRAME HARNESS LAMP-LH STOP TAIL TURN 145-6929 TURN YL TURN GND WH

1 2

Y-C3 1552269 605-Y1 YL-16 200-Y2 BK-16

A B C

Y-C2 1552267 604-Y3 OR-16 200-Y5 BK-16 614-Y4 PU-16

Y-C4 3E3364 605-Y1 YL-16 200-Y2 BK-16

M-C10 1552269

1 2

CONN 27 STOP RD STOP/TAIL GND BK TAIL (POS) BU

604-Y3 OR-16 200-Y5 BK-16 614-Y4 PU-16

M-C9 1552267 604-M12 OR-18 200-M22 BK-18 618-M11 YL-18

A B C

A B C

CONN 26

CONN 26 SW-FUEL PRIMING PUMP 165-5970

REAR LH LAMP - ROADING

2

LAMP-LH STOP TAIL TURN NR 145-6929

CONN 27

PUMP-FUEL PRIMING 190-8970

MOTOR

CONN 26

ALARM-BACKUP 213-9100

REAR LH LAMP - NON-ROADING

1 2

YR-C1 YR-C2 1552269 1552269 1 612-YR1 GY-18 2 200-YR2 BK-18

M-C5 3E3364

614-YL1 PU-18 200-YL2 BK-18

SOL-REVERSING FAN 189-2100

F

1 2

STOP RD STOP/TAIL GND BK TAIL (POS) BU

SUPPR-REVERSING FAN 106-8704

REAR FRAME HARN CONN M-C7

CONN 23

CONN 22

SOL-DEMAND FAN 211-2092

REAR RH LAMP - NON-ROADING

CONNECTOR NOT USED LAMP-RH STOP TAIL TURN 145-6929 TURN YL TURN GND WH

E

YC-C3 1552269 606-YC1 GY-16 200-YC2 BK-16

1 2

STOP RD STOP/TAIL GND BK TAIL (POS) BU

YC-C4 3E3364 606-YC1 GY-16 200-YC2 BK-16

CONN 23

YC-C2 1552267 604-YC3 OR-16 200-YC5 BK-16 614-YC4 PU-18

A B C

M-C7 1552269 1 2

CONN 22

383-M50 GN-18

M-C18 1552269 H704-M42 PK-18 200-M43 BK-18

M-C17 1552269 H704-M40 PK-18 200-M41 BK-18

1 2

M-C16 1552269 E998-M39 YL-18 T799-M44 BR-18

M-C8 3E3364 1 2

612-M19 GY-18 200-M25 BK-18

612-M24 GY-18 612-M19 GY-18 612-M17 GY-18

618-M11 YL-18 727-M9 GN-18 A710-M47 GY-18 C446-M7 PK-18

H807-M18 YL-18 612-M24 GY-18 H704-M8 PK-18 E998-M39 YL-18 C446-M7 PK-18 H458-M27 BU-18

H704-M8 PK-18 H704-M40 PK-18 H704-M42 PK-18

L740-M33 BR-18 326-M34 PU-18

C446-M7 PK-18 202-M28 BK-18

CONN 4

TO MAIN CAB HARN CONN C-C19 (SH 1 LOC B-15)

CONN 3

TO MAIN CAB HARN CONN C-C17 (SH 1 LOC B-15)

1

A710-M47 GY-18

127-EN48 OR-10

150-EN1 RD-18 150-EN2 RD-18 150-EN3 RD-18 202-EN44 BK-18 202-EN5 BK-18 202-EN6 BK-18 202-EN7 BK-18

202-EN8 BK-14

308-EN9 YL-18 374-EN55 PK-18

308-EN9 YL-18 374-EN55 PK-18

375-EN14 BR-18

404-EN43 YL-18 483-EN47 BR-18

382-EN26 PK-18 383-EN53 GN-18

521-EN40 YL-18 522-EN32 WH-14 404-EN43 YL-18

892-EN19 BR-18 893-EN20 GN-18 993-EN11 BR-18

EN-C8 1552252 F711-EN30 GN-18 404-EN43 YL-18 308-EN9 YL-18

439-EN21 YL-18

F711-EN30 GN-18 F712-EN31 GY-18 F716-EN13 WH-18 F717-EN16 YL-18 F718-EN15 BU-18

522-EN34 WH-18 522-EN33 WH-18

522-EN32 WH-14 892-EN19 BR-18 893-EN20 GN-18 993-EN11 BR-18 A700-EN54 OR-18

L740-EN46 BR-18 R997-EN45 OR-18 BK-16

A710-EN24 GY-18

F700-EN10 BU-18 F702-EN12 GN-18

CONN 2

F711-EN17 GN-18 F711-EN35 GN-18

F711-EN30 GN-18 F712-EN31 GY-18

F712-EN18 GY-18 F712-EN36 GY-18

F716-EN13 WH-18 F717-EN16 YL-18 F718-EN15 BU-18 H803-EN29 BU-18 L740-EN46 BR-18 R997-EN45 OR-18 BK-16

C

NEG

POS

S

MOTOR-STARTER 300-6868

382-M49 PK-18 383-M50 GN-18

CBL-JJ1 BK-00

101-EN57 RD-2

NOTE C

109-CC1 RD-2 100A

101-WW1 RD-8

CBL-TT2 RD-00

439-EN21 YL-18 892-EN19 BR-18 893-EN20 GN-18 993-EN11 BR-18

150-EN3 RD-18

A700-EN54 OR-18 A710-EN24 GY-18

F711-EN17 GN-18 F712-EN18 GY-18

F700-EN10 BU-18 F702-EN12 GN-18 F711-EN17 GN-18 F712-EN18 GY-18 F716-EN13 WH-18 F717-EN16 YL-18 F718-EN15 BU-18

893-EN20 GN-18 892-EN19 BR-18 383-EN53 GN-18 382-EN26 PK-18 F700-EN10 BU-18 993-EN11 BR-18

127-EN48 OR-10 202-EN44 BK-18 382-EN26 PK-18 383-EN53 GN-18 404-EN43 YL-18

308-EN9 YL-18 A700-EN54 OR-18

439-EN21 YL-18 483-EN47 BR-18 513-EN37 OR-18 513-EN38 OR-18 513-EN56 OR-18 521-EN40 YL-18 522-EN33 WH-18 522-EN34 WH-18 A710-EN24 GY-18 F711-EN35 GN-18 F712-EN36 GY-18 L740-EN46 BR-18 R997-EN45 OR-18

FUSE-ALTERNATOR 235-1845 FUSE HOLDER 267-2744

T-C1 3E3370

M-C2 1552267

453-T1 PK-18 200-T2 BK-16 727-T3 GN-18

A B C

SUPPR-SEC STER 118-5597

CONN 30

NOTE L

RELAY-SEC STEER 179-0006 CBL-LL1 RD-0

PK-18 BK-18

MOTOR

TO RH FRAME GND

TO CAB HARN CONN C-C9 (SH 1 LOC G-4)

CBL-TT3 RD-00

MOTOR-SEC STEER 117-3915

CONN 19

NOTE C CBL-MM1 BK-0

TO SEC STEER GND

R

B-

A710-EN24 GY-18 F718-EN15 BU-18 F717-EN16 YL-18 439-EN21 YL-18 F716-EN13 WH-18 F702-EN12 GN-18

375-EN14 BR-18

CONT-ENGINE EN-C1 286-3683

J1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64

INJECTOR CYL 6 RETURN INJECTOR CYL 5 RETURN INJECTOR CYL 4 RETURN

BATTERY POS (+) BATTERY POS (+)

CRNKSHFT SPEED SNSR PWR

BATTERY POS (+) WASTEGATE ACTUATOR SGNL DIAGNOSTIC CONN PWR WASTEGATE ACTUATOR RTN DIAG CONN CAT DATA LINKDIAG CONN CAT DATA LINK+

CAN DATA LINK POS (+) CAN DATA LINK NEG (-) CAT DATA LINK POS (+) CAT DATA LINK NEG (-)

DIAG CONN CAN DATA LINKDIAG CONN CAN DATA LINK+ FUEL PUMP SOL PWM SIGNAL FUEL PUMP SOL RETURN

START AID RETURN START AID CONTROL TACHOGRAPH OUTPUT THROTTLE SENSOR RETURN

INJECTOR CYL 3 RETURN INJECTOR CYL 2 RETURN INJECTOR CYL 1 RETURN INTAKE MAN TEMP RTN INTAKE MAN PRESS RTN OIL PRESS SENSOR RETURN FUEL RAIL PRESS RETURN

KEY SWITCH RUN

INTAKE MAN TEMP SIGNAL COOLANT TEMP SIGNAL

THROTTLE SENSOR PWR

DIAGNOSTIC CONN RETURN INTAKE MAN PRESS PWR OIL PRESS SENSOR PWR FUEL RAIL PRESS PWR

AIR INLET RESTRICTION THROTTLE LOCK RESUME THROTTLE LOCK SET FUEL IN WATER THROTTLE LOCK ENABLE THROTTLE SENSOR SIGNAL

FUEL RAIL PRESS SIGNAL CRNKSHFT SPEED SNSR SGNL PUMP/CAM SPD SNSR SGNL INTAKE MAN PRESS SIGNAL OIL PRESS SENSOR SIGNAL INJECTOR CYLINDER 1 INJECTOR CYLINDER 2 INJECTOR CYLINDER 3

GLOW PLUG

INJECTOR CYLINDER 6 INJECTOR CYLINDER 5 INJECTOR CYLINDER 4

E909-P25 WH-18 E908-P26 BR-18

E-C4 2451043

J2

BATTERY NEG (-) BATTERY NEG (-) BATTERY NEG (-)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64

SOL-5 (3RD GEAR) 244-3114

E-C8 1552267 X931-E32 YL-18 X930-E34 GY-18 X929-E17 BU-18

T997-E1 OR-18 T993-E2 BR-18 X731-E3 BU-18

996-E29 GN-18

A B C

L730-E4 OR-18 Y947-E5 BR-18 994-E6 GY-18 M795-E21 WH-18 C211-E20 BK-18

Y950-E18 YL-18 Y951-E19 PU-18

X928-E15 GN-18 X927-E13 YL-18 X926-E10 GY-18 L731-E24 BR-18 T993-E2 BR-18 Y947-E5 BR-18 Y948-E8 BR-18 C967-E26 BU-18 995-E22 BU-18

X731-E3 BU-18 994-E6 GY-18 X920-E11 BR-18 X921-E12 PK-18 X922-E14 WH-18 X925-E33 PK-18 X924-E35 BR-18 X923-E16 OR-18

BK-16

+V GROUND SIGNAL

YL-18

RD-18 BK-18

+V GROUND SIGNAL

YL-18

382-EN26 PK-18 383-EN53 GN-18 439-EN21 YL-18 A710-EN24 GY-18

1 2

P-C3 1552269 900-P7 PU-18 975-P16 WH-18

SNSR-OIL PRESS 278-5225

SOL-6 (1ST GEAR) 244-3114

1 2

P-C4 1552269 755-P6 OR-18 975-P17 WH-18

R997-E7 OR-18 Y948-E8 BR-18 Y946-E9 BU-18

A B C

RD-18 BK-18

+V GROUND SIGNAL

YL-18

SNSR-FUEL RAIL PRESS 311-6342

SOL-3 (REVERSE) 244-3114

1 2

P-C5 1552269 754-P3 BU-18 X750-P18 OR-18

1 2

P-C6 1552269 752-P4 YL-18 X750-P19 OR-18

SOL-INJ CYL 1 INJECTOR 1

E-C12 EH-C1 1552272 1134630 4 T951-EH1 BK-16 X920-E11 BR-18 3 T957-EH2 BK-16 X926-E10 GY-18 2 X921-E12 PK-18 T952-EH3 BK-16 1 X927-E13 YL-18 T958-EH4 BK-16

SOL-1 (FWD LOW) 244-3114 SOL-INJ CYL 2 INJECTOR 2

CONN 34 SOL-INJ CYL 3 INJECTOR 3

E-C13 EG-C1 1552272 1134630 4 X922-E14 WH-18 T953-EG1 BK-16 3 X928-E15 GN-18 T959-EG2 BK-16 2 X923-E16 OR-18 T954-EG3 BK-16 1 X929-E17 BU-18 T960-EG4 BK-16

SNSR-XMSN OIL TEMP 134-2252

SW-PRI STEER PRESS 230-5771 SOL-INJ CYL 5 INJECTOR 5

BK-16 RD-16 BU-16

WH-18

A B C

PR-C2 1552267 202-PR1 BK-18 417-PR2 GY-18 484-PR3 YL-18

1 2 3 4 5 6 7 8 9 10 11 12

A B C

SNSR-TORQUE CONVT OIL TEMP P-C9 264-4297 1552269 SOL-FUEL PUMP 276-8398

RD-18 RD-18

SOL-WASTEGATE

995-E22 BU-18 L731-E23 BR-18

TO REAR HARN CONN M-C22 (SH2 LOC F-11)

101-EN22 RD-10

374-EN55 PK-18 H803-EN29 BU-18

L731-E24 BR-18

CONN 28

RES-CAN2 134-2540

SNSR-COOLANT TEMP 278-5307

1 2

E-C7 1552269 1 C967-E26 BU-18 2 L731-E25 BR-18

LC-C14 1552269 1 779-LC37 WH-18 K927-LC35 BU-18 2

SUPPR-COUPLER 928Z 106-8704

LC-C15 1552269 1 780-LC39 PU-18 M739-LC43 YL-18 2

SUPPR-COUPLER2 928Z 106-8704

R997-EN45 OR-18 L740-EN46 BR-18 483-EN47 BR-18

E-C11 1552269 996-E27 GN-18 E965-E30 BU-18

1 2

BK-18 BK-18

SNSR-CRANK SPEED 311-3858

E-C5 1552269

TO FRONT FRAME HARN (930) CONN L-C16 (SH 2 LOC B-7)

CONN 42

1 2

BK-18 BK-18

A B C

513-EN37 OR-18 522-EN33 WH-18

133-TF2 OR-18 200-TF1 BK-16

A B C

1 2

LC-C7 1552264 114-LC16 RD-18 200-LC22 BK-18 762-LC11 YL-18 322-LC15 GY-18 F766-LC6 WH-16 964-LC10 BU-18 761-LC12 GY-18

1 2

513-EN38 OR-18 522-EN34 WH-18

T

OR-18 YL-18 GN-18

+5V GROUND

SNSR-BRAKE CHARGING OIL PRESS 224-4536

SIGNAL

BK-14 BK-14

SOL-AC CLUTCH 3E-1906

1 2

FJ-C6 3E3364 G728-FJ11 YL-18 200-FJ12 BK-18 200-FJ13 BK-18 200-FJ14 BK-18

1 2

SUPPR-COMPRESSOR CLUTCH 106-8704

BK-18 BK-18

A B

K952-FJ10 BR-16 K952-FJ6 BR-16 K952-FJ8 BR-16 P978-FJ1 GN-16 P979-FJ3 YL-16 P980-FJ5 OR-16 P981-FJ7 PU-16

H

CAN HIGH (+) BAT + R TERM

RS-232 PORT 3 -TXD RS-232 PORT 3 -RXD RS-232 PORT 3 -GND BAT -

KEY SWITCH RUN

SUPPR-RIDE CONT-ZBAR 106-8704

1 2

G

1 2 3 4 5 6 7 8

AUXILIARY POWER

1 2 3 4 5 6

HORN-FORWARD 928Z 163-1201

NE-C2 1552269 114-NE1 RD-18 322-NE6 GY-18

114-NE1 RD-18

NE-C1 3E3388 114-NE1 RD-18 200-NE2 BK-18 762-NE5 YL-18 322-NE6 GY-18 F766-NE7 WH-18

1 2

200-NE2 BK-18 200-NE3 BK-18 200-NE4 BK-18

761-NE10 GY-18

SNSR-BUCKET POS 928 3E-7843

NE-C3 3E3370

322-NE6 GY-18 761-NE10 GY-18 762-NE5 YL-18

F766-NE8 WH-18 762-NE5 YL-18 200-NE3 BK-18

A B C

NE-C4 1552267

F766-NE7 WH-18 F766-NE8 WH-18 F766-NE9 WH-18

200-NE4 BK-18 F766-NE9 WH-18 761-NE10 GY-18

TO RH FRONT LIGHTING ARRANGEMENTS (SH 2 LOC D-2)

OR-18 BU-18 BK-18

+ BATTERY SOLENOID GROUND

SNSR-LIFT POS 928 3E-7844 A B C

BK-18 OR-18 BU-18

GROUND + BATTERY SOLENOID

KICKOUTS (928 Z-BAR)

CONN 49

619-LA5 GN-14

762-LA11 YL-18

RD BK

BK BK BK RD BK BK BK BK

LIFT POS SOL TILT POS SOL

SW-AC HIGH PRESSURE 236-6923

FJ-C3 1552269 1 P980-FJ5 OR-16 2 K952-FJ6 BR-16

P3-A SOL 252-5065 6TH FCTN LOWER

FJ-C4 1552269 1 P981-FJ7 PU-16 2 K952-FJ8 BR-16

P3-B SOL 252-5065 6TH FCTN UPPER

1 2 3 4 5 6 7 8

11

10

SOL-FLOAT 1 215-8118

LA-C10 1552267

BK-16 RD-16 BU-16

200-LY5 BK-16

E782-LY2 GN-16

NA-C1 NA-C2 3E3370 3E3370 A F766-NA1 WH-16 B 762-NA2 YL-18 C 200-NA3 BK-18

606-LA3 GY-16 200-LA21 BK-18 618-LA13 YL-18 611-LA29 PU-14

1

5 LY-C2 3E5519

LA-C6 1552267

200-LA26 BK-18 F766-LA33 WH-16 761-LA12 GY-18

SW-FLOAT PRESS 229-1537 A B C

A B C

86

1

OR-18 BU-18 BK-18

HEADLAMP

BU-18 BK-18

TURN GND

GN-18

HEADLAMP

LAMP-HEAD RIGHT NACD NR 302-0406

E

+ BATTERY SOLENOID GROUND

SNSR-LIFT POS 924Z-BAR 3E-7844 BK-18 OR-18 BU-18

1 2 3 4 5 6

CONN TO FRONT FRAME HARN

GROUND + BATTERY SOLENOID

CONN 47

WH-C1 3E3382 BU-18 BK-16 BR-18

WH-C2 1552273 1 BU-18 2 BK-16 3 BR-18

GN-16

4 5 6

GN-16

BU-18 BK-18

TURN GND

GN-18

HEADLAMP

BU-18 BK-18

TURN GND

GN-18

HEADLAMP

LAMP-HEAD L NACD NR 302-0408

KICKOUTS 924 Z-BAR

LA-C8 1552273 1 2 3 4 5 6

619-LA30 GN-14

GN-18

LAMP-HEAD LEFT NACD NR 302-0408

SNSR-BUCKET POS 924Z-BAR 3E-7843

A B C

87a

3 RELAY-FLOAT ZBAR 3E-5239

TURN GND

NON - ROADING LAMP (928) (ALL NACD MACHINES, OPTIONAL ON EAME)

CONN 48

LY-C1 1552267

87

CONN 49

AUXILIARY POWER

1 2

F766-LA32 WH-16 762-LA11 YL-18 200-LA24 BK-18

1 2

30

CONN TO LC-C9 SH 2/F-4

HORN-FORWARD 924Z 163-1201

1 2

133-LA7 OR-18 200-LA27 BK-18

SUPPR-FLOAT ZBAR 106-8704 LY-C3 3E3364

LA-C12 1552269

85

CONN 52

BU-18 BK-18

CONN 47

LA-C11 1552269 1 2

2

TO LH FRONT LIGHTING ARRANGEMENTS (SH 2 LOC D-2)

LA-C7 1552269

114-LA16 RD-18 322-LA15 GY-18

SOL-FLOAT 2 215-8118

LA-C14 1552269

133-LY1 OR-18 A711-LY3 PU-14 B763-LY4 BU-16

TO RH FRONT LIGHTING ARRANGEMENTS (SH 2 LOC D-2)

CONN 45

1 2 3 4 5 6

CONN TO FRONT FRAME HARN

CONN 45

WH-C1 3E3382 BU-18 BK-16 BR-18

BU-18 BK-16 BR-18

WH-C2 1552273

GN-16

GN-16

1 2 3 4 5 6

LAMP-HEAD R NACD NR 302-0406

NON - ROADING LAMP (924/930) (ALL NACD MACHINES, OPTIONAL ON EAME)

TO MAIN CAB CONN C-C15 (SH 1 LOC D-15)

1 2 3 4 5 6 7 8 9 10 11 12

CONN 5

TO CAB HARN CONN C-C9 (SH 1 LOC G-4)

CONN 19

1 2 3 4 5 6 7 8 9 10 11 12

D

200-LE18 BK-16 200-LE19 BK-16 200-LE22 BK-18 200-LE24 BK-16 200-LE25 BK-18 200-LE26 BK-18 200-LE27 BK-18 200-LE28 BK-16 200-LE47 BK-18

200-LE18 BK-16 200-LE19 BK-16 200-LE22 BK-18 324-LE48 BU-18 506-LE8 PU-16 507-LE9 WH-16 779-LE42 WH-18 779-LE44 WH-18 780-LE55 PU-18 780-LE56 PU-18 976-LE39 OR-18 976-LE40 OR-18 H803-LE57 BU-18 K927-LE53 BU-18 K927-LE54 BU-18 M739-LE50 YL-18 M739-LE51 YL-18

322-LE15 GY-18 324-LE48 BU-18 506-LE8 PU-16 507-LE9 WH-16 605-LE4 YL-16 606-LE3 GY-16

LE-C2 3E5179 617-LE1 BR-18 200-LE2 BK-14 606-LE3 GY-16 605-LE4 YL-16 619-LE5 GN-14 F766-LE6 WH-16 133-LE46 OR-18 506-LE8 PU-16 507-LE9 WH-16 K927-LE52 BU-18 780-LE7 PU-18 779-LE45 WH-18

611-LE29 PU-14 611-LE30 PU-14

611-LE17 PU-14

617-LE1 BR-18 618-LE32 YL-18

779-LE45 WH-18

779-LE42 WH-18 779-LE44 WH-18 780-LE55 PU-18 780-LE56 PU-18

780-LE7 PU-18

964-LE10 BU-18 976-LE39 OR-18 976-LE40 OR-18

976-LE14 OR-18

F766-LE36 WH-18 F766-LE37 WH-16 F766-LE38 WH-18

F766-LE6 WH-16

M739-LE49 YL-18

LE-C4 1237615 507-LE9 WH-16 200-LE19 BK-16

1 2

MOTOR-REAR WASHER 2 7T-8890

MOTOR

506-LE8 PU-16 200-LE18 BK-16

MOTOR-FRONT WASHER PUMP 1 7T-8890

MOTOR

133-LE46 OR-18 200-LE47 BK-18

LE-C19 1552269 200-LE25 BK-18 F766-LE37 WH-16 761-LE12 GY-18

SUPPR-COUPLER 924 106-8704

1 2

K927-LE52 BU-18

K927-LE53 BU-18 K927-LE54 BU-18

M739-LE49 YL-18

M739-LE50 YL-18 M739-LE51 YL-18

780-LE56 PU-18 M739-LE51 YL-18

SUPPR-COUPLER2 924 106-8704

1 2

LE-C17 1552269 1 324-LE48 BU-18 2 H803-LE57 BU-18

LE-C6 1552272 1 779-LE42 WH-18 2 K927-LE53 BU-18 3 M739-LE50 YL-18 4 780-LE55 PU-18

619-LE34 GN-14 619-LE35 GN-14

1 2 3 4 5 6

LE-C9 1552269 1 976-LE39 OR-18 2 A520-LE21 BU-18

TO LH FRONT LIGHTING ARRANGEMENTS (SH 2 LOC D-2)

CONN 47

114-LE16 RD-18 322-LE15 GY-18

SOL-DIFF LOCK 924 247-4503

SOL-QUICK COUPLER 924V 249-7863

QC SOL JUMPER 261-7997 YL-16 BK-16 BK-16 RD-16

F766-LE38 WH-18 762-LE11 YL-18 200-LE27 BK-18 200-LE26 BK-18 964-LE10 BU-18 F766-LE36 WH-18

1+ 2-

COIL S-2 (RETRACT)

21+

COIL S-1 (EXTEND)

761-LE12 GY-18 762-LE11 YL-18 964-LE10 BU-18 F766-LE36 WH-18 F766-LE37 WH-16 F766-LE38 WH-18

606-LE3 GY-16 200-LE24 BK-16 618-LE32 YL-18 611-LE30 PU-14

LE-C11 1552267 A520-LE21 BU-18 200-LE22 BK-18 976-LE40 OR-18

AUXILIARY POWER

1 2

LE-C3 1552267

SNSR-LIFT POS 924 3E-7844 A B C

BK-18 OR-18 BU-18

TO RIDE CONTROL HARNESS PC-C1 (SH 2 LOC B-2)

CONN TO FRONT FRAME HARN

CONN 47

CONN 54

LE-C14 1552269 1 2

779-LE44 WH-18 K927-LE54 BU-18

LE-C7 1552273

619-LE35 GN-14

LE-C10 1237615

114-LE16 RD-18 133-LE46 OR-18 200-LE24 BK-16 200-LE25 BK-18 200-LE26 BK-18 200-LE27 BK-18 200-LE28 BK-16 200-LE47 BK-18 322-LE15 GY-18 605-LE4 YL-16 606-LE3 GY-16 611-LE29 PU-14 611-LE30 PU-14 617-LE1 BR-18 618-LE32 YL-18

761-LE12 GY-18 762-LE11 YL-18

LE-C1 1552252 964-LE10 BU-18 762-LE11 YL-18 761-LE12 GY-18 618-LE32 YL-18 976-LE14 OR-18 322-LE15 GY-18 114-LE16 RD-18 611-LE17 PU-14 324-LE48 BU-18 H803-LE57 BU-18

605-LE4 YL-16 200-LE28 BK-16 617-LE1 BR-18 611-LE29 PU-14

LE-C20 1552269

619-LE34 GN-14 619-LE35 GN-14

619-LE5 GN-14

200-LE22 BK-18 976-LE39 OR-18 976-LE40 OR-18

C B A

1 2 3 4 5 6

TO RIDE CONTROL HARNESS PE-C2 (SH 2 LOC B-2)

CONN 53 CONN TO FRONT FRAME HARN

GROUND + BATTERY SOLENOID

LE-C12 1552269

CONN 45

1 2 3 4 5 6

WA-C1 3E3382 BU-16 BK-14 BR-18 RD-14 GN-14

WA-C2 1552273 1 BU-16 2 BK-14 3 BR-18 4 RD-14

BU-18 BK-18 BR-18 RD-18

TURN GND TAIL/POS HIGH BEAM

5 6

GN-18

LOW BEAM

WA-C2 1552273 1 BU-16 2 BK-14 3 BR-18 4 RD-14

BU-18 BK-18 BR-18 RD-18

TURN GND TAIL/POS HIGH BEAM

5 6

GN-18

LOW BEAM

GN-14

WA-C1 3E3382 BU-16 BK-14 BR-18 RD-14 GN-14

GN-14

HORN-FORWARD 924 163-1201

1 2

LAMP-LEFT ROADING 302-0411 RH DIPPED 302-0413 LH DIPPED

LAMP-RIGHT SIDE ROADING 302-0409 RH DIPPED 302-0412 LH DIPPED

EAME ROADING LAMP

LE-C5 1552273 1 2 3 4 5 6

C

TO KICKOUT HARNESS CONN N-C1 (SH 2 LOC A-2)

CONN 46

LE-C8 1552273 1 2 3 4 5 6

619-LE34 GN-14

TO RH FRONT LIGHTING ARRANGEMENTS (SH 2 LOC D-2)

CONN 45

FRONT FRAME (924 V-LINK) FRONT FRAME (930 V-LINK) L-C9 1552269

TO 3RD FCTN SOL OPTION CONN TF-C1 (SH 2 LOC B-9)

A B C

L-C16 1552267 133-L41 OR-18 200-L43 BK-18

133-L41 OR-18 133-L23 OR-18

133-L46 OR-18

200-L2 BK-14 200-L43 BK-18

200-L25 BK-18 200-L26 BK-18 200-L27 BK-18 200-L18 BK-16 200-L19 BK-16 200-L22 BK-18 200-L24 BK-16 200-L28 BK-16 200-L47 BK-18

L-C2 3E5179 1 617-L1 BR-18 2 200-L2 BK-14 3 606-L3 GY-16 4 605-L4 YL-16 5 619-L5 GN-14 6 F766-L6 WH-16 7 133-L23 OR-18 8 506-L8 PU-16 9 507-L9 WH-16 10 K927-L52 BU-18 11 780-L7 PU-18 12 779-L45 WH-18

TO CAB HARN CONN C-C9 (SH 1 LOC G-4)

CONN 19

TO CAB HARN CONN C-C10 (SH 1 LOC F-4)

CONN 18

6 VALVE 2 LEVER PILOT VALVE GROUP USED WITH REMOTE FNR HANDLE AT SH 1 A-7

1 2 3 4 5 6 7 8 9 10 11 12

L-C1 1552252 964-L10 BU-18 762-L11 YL-18 761-L12 GY-18 618-L32 YL-18 976-L14 OR-18 322-L15 GY-18 114-L16 RD-18 611-L17 PU-14 324-L48 BU-18 H803-L57 BU-18

THE 5TH/6TH DETENT IS POWERED THROUGH THE CAB HARNESS. REMOVE 2 PIN CONNECTOR ON HANDLE WITH RD AND BK WIRES.

M739-L49 YL-18

200-L22 BK-18 976-L39 OR-18 976-L40 OR-18

611-L29 PU-14 611-L30 PU-14 617-L1 BR-18 618-L32 YL-18 619-L34 GN-14 619-L35 GN-14

619-L5 GN-14

779-L42 WH-18 779-L44 WH-18 780-L55 PU-18 780-L56 PU-18

780-L7 PU-18

964-L10 BU-18 976-L39 OR-18 976-L40 OR-18

976-L14 OR-18

F766-L36 WH-18 F766-L37 WH-16 F766-L38 WH-18

F766-L6 WH-16

K927-L52 BU-18

MOTOR-REAR WASHER 1 7T-8890

MOTOR

1 2

1 2

SUPPR-COUPLER1 106-8704

M739-L50 YL-18 M739-L51 YL-18

133-L46 OR-18 200-L47 BK-18

1 2

SUPPR-COUPLER2 106-8704

200-L25 BK-18 F766-L37 WH-16 761-L12 GY-18

L-C20 1552269 780-L56 PU-18 M739-L51 YL-18

324-L48 BU-18 H803-L57 BU-18

L-C17 1552269

L-C6 1552272 1 779-L42 WH-18 2 K927-L53 BU-18 3 M739-L50 YL-18 4 780-L55 PU-18

114-L16 RD-18 322-L15 GY-18

F766-L38 WH-18 762-L11 YL-18 200-L27 BK-18 200-L26 BK-18 964-L10 BU-18 F766-L36 WH-18

SOL-DIFF LOCK 247-4503

1 2

SOL-QUICK COUPLER 930V 249-7863

QC SOL JUMPER 261-7997 YL-16 BK-16 BK-16 RD-16

1+ 2-

21+

1 2 3 4 5 6

606-L3 GY-16 200-L24 BK-16 618-L32 YL-18 611-L30 PU-14

COIL S-2 (RETRACT) COIL S-1 (EXTEND)

1 2

TO LH FRONT LIGHTING ARRANGEMENTS (SH 2 LOC D-2)

CONN 47

A520-L21 BU-18 200-L22 BK-18 976-L40 OR-18 1 2

L-C11 1552267

AUXILIARY POWER

L-C3 1552267

PC-C1 3E3364 976-PC1 OR-18 A520-PC2 BU-18

SW-RIDE CONT PRESS 126-6916

PC-C2 1552269 1 2

C B A

BK-18 OR-18 BU-18

86

RELAY-RIDE CONT VLINK 3E-5239

87a

A519-PE9 GN-18 200-PE6 BK-18

GN-18 GN-18

1 2

A520-PE2 BU-18

SUPPR-RIDE CONT 106-8704

PE-C1 1552269 A519-PE8 GN-18 200-PE7 BK-18

1 2

RIDE CONTROL ATCH (924/930 V-LINK) (NOTE E) HORN-FORWARD 163-1201

1 2

L-C5 1552273 1 2 3 4 5 6

N-C1 3E3382 TO KICKOUT HARNESS CONN N-C1 (SH 2 LOC A-2)

CONN 46

CONN 46

1 2 3 4 5 6

F766-N1 WH-16 762-N2 YL-18 200-N3 BK-18 200-N4 BK-18 964-N5 BU-18 F766-N6 WH-16

F766-N1 WH-16 762-N2 YL-18 200-N3 BK-18

F766-N6 WH-16 964-N5 BU-18 200-N4 BK-18

L-C8 1552273 1 2 3 4 5 6

TO RH FRONT LIGHTING ARRANGEMENTS (SH 2 LOC D-2)

N-C2 3E3370

SNSR-BUCKET POS 930/924 3E-7843 A B C

N-C3 3E3370

OR-18 BU-18 BK-18

SNSR-FORK POS 930/924 3E-7843 A B C

OR-18 BU-18 BK-18

7

THIS SCHEMATIC IS FOR THE 924H, 924HZ, 928HZ, AND 930H SMALL WHEEL LOADER PART #: 290-8797 CHG 00 Components are shown installed on a fully operable machine with the key and engine off and transmission shifter in neutral.

6

5

4

3

2

COLOR ABBREVIATIONS

LOCATION VARIOUS

SH SH SH SH SH SH

1 2 2 2 3 2

E-5 G-12 G-12 G-12 B-12 G-12

VARIOUS SH 1

F-9

VARIOUS

DESCRIPTION

NOTE A:

THE FOLLOWING WIRES ARE TO BE TWISTED TOGETHER (AT LEAST 1 TURN/25mm) F711-GN AND F712-GY 892-BR AND 893-GN E900-WH AND E901-GN E902-PU AND E903-YL E904-BR AND E905-BU E906-OR AND E907-GY E908-BR AND E909-WH E965-BU AND 996-GN 996-GN AND P920-BR

SH 1

SECONDARY STEER SYSTEM INCLUDES: ROCKER SW RELAY MOTOR ARC SUPPRESSOR PRIMARY PRESSURE SW HARNESS RELAY INTERMEDIATE

SH 2

NOTE B:

NOTE C:

ASSEMBLE TERMINALS TO STUD.

NOTE D:

924G VERSALINK BUCKET/FORK SELECT SW IS SHOWN. 924G Z-BAR USES JUMPER WIRE (2G-5298) TO CONNECT TERMINALS 1 AND 2.

NOTE E:

SH 1 SH 1

NOTE

H-14

LOCATION

SH 1 SH 1 SH 1

SH 2

E-5 E-7 A-9 I-2

NOTE

DESCRIPTION

NOTE H: NOTE J: NOTE K:

E-10,C-14 NOTE L: G-12

NOTE M:

ASSEMBLE TERMINALS TO DESIGNATED STUD

NOTE G:

RADIO TO BE INSTALLED BY DEALER. JAPAN RADIO REQUIRES 124-5314 ADAPTER HARNESS. REQUIRES 24/12V CONVERTER

RED WHITE ORANGE YELLOW PINK BLACK GRAY PURPLE BROWN GREEN BLUE

WHEN SECOND STEER OPTION IS USED "HH' CABLE WILL BE REPLACED WITH "TT" CABLE.

FOR MACHINES EQUIPPED WITH A TACHOGRAPH REMOVE JUMPER (218-3623) AND INSTALL TACHOGRAPH HARNESS P/N 228-7655. CONNECT TO TC-C1 (SH2 LOC H-8). SYMBOL FOR JAPANESE LIGHT BAR USE SWITCH 195-0918. (SH 1 ONLY)

SH 1 SH 2

F-2 I-11

NOTE R

WHEN MSS OPTION IS INSTALLED, CONNECTORS C-C55, C-C57, AND C-C61 TIE INTO THE MSS HARNESS. THE NEW MSS HARNESS THEN CONNECTS TO THE CAN TERMINATING RESISTOR, AUDIBLE ALARM, AND KEY SWITCH AS SHOWN FOR INTERMITTENT WIPER FUNCTIONALITY REPLACE THE WIPER SWITCH WITH THE INTERMITTENT WIPER SWITCH.

DESCRIPTION CIRCUIT CONNECTED

SH 1

C-7

NOTE W:

NORMALLY CLOSED CONTACTS HELD OPEN BY RELEASED FOOT PEDAL

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF. WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON. VOLTAGE CONVERTER OUTPUT CIRCUIT. STARTING CIRCUIT. GROUND CIRCUIT. STARTING AID CIRCUIT. CAT DATA LINK. CAN DATA LINK. ENGINE CONTROL CIRCUIT. TRANSMISSION CONTROL CIRCUIT. MACHINE SECURITY CONTROL CIRCUIT. HEATER AND AIR CONDITIONER CIRCUIT. TURN SIGNAL/WIPER/WASHER CIRCUIT. RS-232 DATA LINK.

OTHER COLOR DESCRIPTIONS HIGHWAYS

CHG

LOC

E

260-5542

02

D-12

K

174-6491

04

I-15

L

289-9176

02

A-7

M

289-9169

02

G-12

N

132-2694

02

A-2

P

305-0632

00

D-8

T

180-8860

00

NOTE

ATCH

DESCRIPTION

HARNESS AS. ENGINE CONTROL ATCH

RADIO

OPT

FRONT FRAME - 930

OPT

KICKOUTS

E-12

ATCH

SECONDARY STEERING

ATCH

REAR LEFT STOP/TAIL/TURN LAMPS

E

REAR FRAME

TRANSMISSION

Y

171-6031

00

G-14

EF

238-2666

01

C-11

INJECTOR CYLINDER JUMPER

EG

238-2666

01

C-11

INJECTOR CYLINDER JUMPER

EH

238-2666

01

D-11

INJECTOR CYLINDER JUMPER

EN

289-9166

02

D-15

ENGINE

FJ

252-0302

02

B-8

ATCH

5TH AND 6TH FUNCTION - 930

GA

289-9172

02

H-13

ATCH

SHELL - OROPS

KA

124-5314

01

H-15

ATCH

RADIO ADAPTER - JAPAN

KC

237-3857

00

I-13

ATCH

OPERATOR PRESENCE ALARM

LA

289-9174

02

E-5

OPT

FRONT FRAME - 924 Z-BAR

LC

289-9175

03

G-7

OPT

FRONT FRAME - 928 Z-BAR / IT28

OPT

E

LE

290-0658

02

C-5

LY

228-7868

00

E-5

MA

169-7435

03

G-11

ATCH

INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT

NA

132-2698

01

E-4

OPT

KICKOUTS - 924 Z-BAR

NE

271-6452

00

F-4

OPT

KICKOUTS - 928 Z-BAR

PA

174-1802

01

G-4

ATCH

RIDE CONTROL - 924 Z-BAR

PA

125-8232

01

G-4

ATCH

RIDE CONTROL - 928 Z-BAR

PC

217-6729

01

B-2

E

ATCH

RIDE CONTROL PRESS SW - 930

PE

171-6029

02

B-2

E

ATCH

RIDE CONTROL SOL/RELAY - 930

PR

251-9968

02

C-9

E

ATCH

PRIMARY STEER JUMPER - 930

RC

290-0661

01

F-11

ATCH

CAMERA DISPLAY

TC

228-7655

01

H-8

ATCH

TACHOGRAPH

TF

243-4167

01

B-9

TR

243-0517

04

WA

174-4616

WA

250-0779

WA

CIRCUIT GROUPING DESIGNATION

SPLICE BLADE, SPADE, RING OR SCREW TERMINAL

WIRE GROUP COLOR DESCRIPTIONS

PART NO.

ELECTRICAL CONNECTION TO MACHINE STRUCTURE

CONNECTOR H#

1 IDENT

CIRCUIT NOT CONNECTED

ATCH WIRE, CABLE, COMPONENT

FOR 930 MACHINES ONLY

NOTE F:

RD WH OR YL PK BK GY PU BR GN BU

FOR MACHINES WITH OPTIONAL REMOTE FNR CONTROL. REMOTE FNR SWITCH, REPLACES DOWN SHIFT SWITCH. REMOVE FNR JUMPER AND CONNECT CST SHIFTER TO CONN C-C50.

NOTE N:

NOTE V:

COLOR

FOR EAME ROADING ONLY

E-7

F-5 G-5

ABBREV

9U-7204 FLORESCENT SERVICE LAMP IS AVAILABLE AND CAN BE POWERED FROM THE CIGAR LIGHTER SOCKET.

SH 1

SH 1 SH 1

+ BATTERY SOLENOID GROUND

CONN 45

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations 8

+ BATTERY SOLENOID GROUND

KICKOUTS (924/930 V-LINK)

FRONT FRAME (930 V-LINK)

9

B

SOL-RIDE-CONT 201-0950

PE-C4 1552269

A519-PE3 GN-14 A519-PE8 GN-18 A519-PE9 GN-18

1

30 87

976-PE1 OR-14

CONN 53

5

85

4

PE-C3 9X1054

GROUND + BATTERY SOLENOID

L-C12 1552269

619-L34 GN-14

2

A519-PE3 GN-14

200-PE4 BK-18 200-PE5 BK-18 200-PE6 BK-18 200-PE7 BK-18

PE-C2 3E3370 A520-PE2 BU-18 200-PE4 BK-18 976-PE1 OR-14

SNSR-LIFT POS 930 3E-7844 A B C

976-PE1 OR-14 A520-PE2 BU-18 200-PE5 BK-18

BK-18 BK-18

CONN 54

L-C14 1552269

L-C19 1552269 779-L44 WH-18 K927-L54 BU-18

976-L39 OR-18 A520-L21 BU-18

L-C7 1552273

619-L35 GN-14

MOTOR-FRONT WASHER PUMP 7T-8890

MOTOR

761-L12 GY-18 762-L11 YL-18 964-L10 BU-18 F766-L36 WH-18 F766-L37 WH-16 F766-L38 WH-18

K927-L53 BU-18 K927-L54 BU-18

CONNECT THE BK WIRE TO PIN 5 OF THE 8 NODE RECEPTACLE (MATING WIRE IS 200 BK).

506-L8 PU-16 200-L18 BK-16

619-L34 GN-14 619-L35 GN-14

H803-L57 BU-18

CONNECT THE RD WIRE TO PIN 4 OF THE 8 NODE RECEPTACLE (MATING WIRE IS F766 BR).

1 2

L-C10 1237615

114-L16 RD-18 133-L46 OR-18 200-L24 BK-16 200-L25 BK-18 200-L26 BK-18 200-L27 BK-18 200-L28 BK-16 200-L47 BK-18 322-L15 GY-18 605-L4 YL-16 606-L3 GY-16 611-L29 PU-14 611-L30 PU-14 617-L1 BR-18 618-L32 YL-18

761-L12 GY-18 762-L11 YL-18 779-L45 WH-18

507-L9 WH-16 200-L19 BK-16

200-L18 BK-16 200-L19 BK-16 200-L22 BK-18 324-L48 BU-18 506-L8 PU-16 507-L9 WH-16 779-L42 WH-18 779-L44 WH-18 780-L55 PU-18 780-L56 PU-18 976-L39 OR-18 976-L40 OR-18 H803-L57 BU-18 K927-L53 BU-18 K927-L54 BU-18 M739-L50 YL-18 M739-L51 YL-18

322-L15 GY-18 324-L48 BU-18 506-L8 PU-16 507-L9 WH-16 605-L4 YL-16 606-L3 GY-16 611-L17 PU-14

605-L4 YL-16 200-L28 BK-16 617-L1 BR-18 611-L29 PU-14

L-C4 1237615

5TH AND 6TH FUNCTION HANDLE WITH 3RD FUNCTION DETENT - ATCH

12

619-LA31 GN-14

CONN TO LC-C8 SH 2/H-4

FRONT FRAME (924 Z-BAR)

M739-L49 YL-18

ENGINE

1 2 3 4 5 6

133-LY1 OR-18 E782-LY2 GN-16

F766-LA32 WH-16 F766-LA33 WH-16

200-LE2 BK-14-GXL

VALVE GP 242-0117

NOTE:

LA-C5 1552273

605-LA4 YL-16 200-LA22 BK-18 617-LA1 BR-18 611-LA28 PU-14

TO RIDE CONTROL ATCH CONN PA-C1 (SH 2 LOC G-4)

SOL-DIFF LOCK 924Z 247-4503

1 2

114-LE16 RD-18 133-LE46 OR-18

SOL-3RD FUNCTION 235-4605

P2-B SOL 252-5065 5TH FCTN UPPER

LA-C17 1552269

324-LA48 BU-18 H803-LA57 BU-18

CONN 43

114-L16 RD-18

FJ-C2 1552269 1 P979-FJ3 YL-16 2 H716-FJ4 WH-16

MOTOR-REAR WASHER Z-BAR 7T-8890

1 2

E782-LA45 GN-18 133-LA37 OR-18

+ BATTERY GND PWM OUTPUT

P2-A SOL 252-5065 5TH FCTN LOWER

MOTOR

LA-C13 1552269

E782-LA39 GN-18 200-LA44 BK-18

SNSR-3RD FUNCTION VARIABLE FLOW 243-4168

FJ-C1 1552269 1 P978-FJ1 GN-16 2 H716-FJ2 WH-16

1 2

1 2

4

H803-LE57 BU-18

RD-18 BK-18 PU-18

MOTOR-FRONT WASHER Z-BAR 7T-8890

LA-C15 1552269

E782-LA40 GN-18 200-LA41 BK-18

114-LA16 RD-18 133-LA7 OR-18 200-LA21 BK-18 200-LA22 BK-18 200-LA24 BK-18 200-LA26 BK-18 200-LA27 BK-18 322-LA15 GY-18 324-LA48 BU-18 605-LA4 YL-16 606-LA3 GY-16 611-LA28 PU-14 611-LA29 PU-14 617-LA1 BR-18 618-LA13 YL-18 619-LA30 GN-14 619-LA31 GN-14 761-LA12 GY-18 762-LA11 YL-18 F766-LA32 WH-16 F766-LA33 WH-16 H803-LA57 BU-18

761-LA12 GY-18

MOTOR

1 2

E782-LA42 GN-18 200-LA43 BK-18

619-LA30 GN-14 619-LA31 GN-14

1 2

FRONT FRAME (924 V-LINK)

LIFT/TILT PILOT VALVE GP 250-8085

FLOAT SOL

AUX DETENT SOL

ENGINE BLOCK HEATER 120 VAC 293-4050 240 VAC 293-4052

H716-FJ9 WH-16 H716-FJ4 WH-16 H716-FJ2 WH-16

E782-LA39 GN-18 E782-LA40 GN-18 E782-LA42 GN-18 E782-LA45 GN-18

617-LA1 BR-18 618-LA13 YL-18

3RD FUNCTION SOLENOID VALVE - ATCH

3RD/4TH PILOT VALVE 260-3024

EN-C13 1684999 521-EN40 YL-18 513-EN56 OR-18

TO ALT GROUND

308-WV16 YL-18

CAN LOW (-)

F

LA-C9 1552269

976-LA14 OR-18 200-LA23 BK-18

506-LA8 PU-16 507-LA9 WH-16 976-LA14 OR-18

611-LA28 PU-14 611-LA29 PU-14

611-LA17 PU-14

507-LA9 WH-16 200-LA18 BK-16

BK-18 WH-18

CONN 42

HANDLE-5TH 6TH FUNCTIONFJ-C5 247-0841 1552252 1 G728-FJ15 YL-18 PWR 2 200-FJ14 BK-18 GND 3 P978-FJ1 GN-16 P2A SOL 4 P979-FJ3 YL-16 P2B SOL 5 H716-FJ9 WH-16 P2 SOL RTN 6 G728-FJ16 YL-18 PWR 7 200-FJ13 BK-18 GND 8 P980-FJ5 OR-16 P3A SOL 9 P981-FJ7 PU-16 P3B SOL 10 K952-FJ10 BR-16 P3 SOL RTN 11 BLANK 12 BLANK

SNSR-HYD OIL TEMP 264-4297

EN-C11 1552269

13

144-LC7 GN-16 200-LC18 BK-18

LA-C4 1237615

A711-LY3 PU-14

CONN 18

TF-C2 1552269 1 F701-TF5 BR-16 2 200-TF4 BK-16

TF-C1 3E3370

SNSR-CAM SPEED 311-3858

EN-C10 1552269

BK-16

PA-C3 1552269

RS-232 PORT 1 - DCD RS-232 PORT 1 - GND

RIDE CONTROL ATCH (924/928 Z-BAR)

506-LA8 PU-16 200-LA19 BK-16

BK-18 WH-18

TO CAB HARN CONN C-C10 (SH 1 LOC F-4)

TF-C3 1552267 A 133-TF2 OR-18 B 200-TF3 BK-16 C F701-TF5 BR-16

SNSR-INTAKE MANIFOLD TEMP 278-5272 C

GLOW PLUGS

1 2

762-LA11 YL-18 761-LA12 GY-18 618-LA13 YL-18 976-LA14 OR-18 322-LA15 GY-18 114-LA16 RD-18 611-LA17 PU-14 324-LA48 BU-18 H803-LA57 BU-18

TRANSMISSION

EN-C7 3E3370

109-EN50 RD-4

14

MOTOR-FRONT WASHER 7T-8890

H803-LA57 BU-18

X750-P14 OR-18 X750-P18 OR-18 X750-P19 OR-18

G728-FJ15 YL-18 G728-FJ16 YL-18

304-EN27 WH-12

SOL-RIDE CONT-ZBAR 201-0950

GN-18 GN-18

RS-232 PORT 1 -RXD RS-232 PORT 1 -DTR

LC-C4 1552269

200-LA38 BK-18 200-LA41 BK-18 200-LA43 BK-18 200-LA44 BK-18

507-LA9 WH-16 605-LA4 YL-16 606-LA3 GY-16

X800-P36 OR-18

EN-C18 1552269

1 2

MOTOR

619-LC26 GN-14

322-LA15 GY-18 324-LA48 BU-18 506-LA8 PU-16

C

A B C

404-EN43 YL-18 202-EN44 BK-18

200-LA2 BK-14

F766-LA6 WH-16

H459-P12 PU-18 J764-P38 BR-18 R799-P20 BR-18

H459-P12 PU-18

102-EN49 RD-14

BK-18 BK-18

1 2

606-LC3 GY-16 200-LC23 BK-16 618-LC13 YL-18 611-LC30 PU-14

976-LA14 OR-18

28 29 30 31

975-P2 WH-18 975-P15 WH-18 975-P16 WH-18 975-P17 WH-18

T

CONN 18

1 2 3 4 5 6 7 8 9 10 11 12

BK-18 WH-18

P-C1 1673693 1 E900-P32 WH-18 2 E901-P31 GN-18 3 E902-P28 PU-18 4 E903-P27 YL-18 5 E904-P30 BR-18 6 E905-P29 BU-18 7 E906-P34 OR-18 8 E907-P33 GY-18 9 E908-P26 BR-18 10 E909-P25 WH-18 11 751-P1 GN-18 12 975-P2 WH-18 13 754-P3 BU-18 14 752-P4 YL-18 15 901-P5 WH-18 16 755-P6 OR-18 17 900-P7 PU-18 18 H459-P12 PU-18 19 202-P8 BK-18 20 417-P13 GY-18 21 428-P37 OR-18 22 443-P11 YL-18 23 484-P9 YL-18 24 J764-P38 BR-18 25 X800-P36 OR-18 26 X750-P14 OR-18 27 R799-P20 BR-18

417-P13 GY-18 428-P37 OR-18 443-P11 YL-18 484-P9 YL-18 751-P1 GN-18 752-P4 YL-18 754-P3 BU-18 755-P6 OR-18 900-P7 PU-18 901-P5 WH-18

P-C8 1552267 202-P21 BK-18 417-P13 GY-18 484-P9 YL-18

SW-XMSN OIL FILTER BYPASS 134-0404

996-E28 GN-18 P920-E31 BR-18

EN-C4 3E3364

1 2

976-PA5 OR-18 200-PA6 BK-18

SNSR-XMSN OUTPUT SPEED B 196-1185 1 2

202-P8 BK-18 202-P10 BK-18 202-P21 BK-18

443-P11 YL-18 202-P10 BK-18

1 2

1 2

E900-P32 WH-18 E901-P31 GN-18 E902-P28 PU-18 E903-P27 YL-18 E904-P30 BR-18 E905-P29 BU-18 E906-P34 OR-18 E907-P33 GY-18 E908-P26 BR-18 E909-P25 WH-18

CONN 40 SOL-INJ CYL 6 INJECTOR 6

E907-P33 GY-18 E906-P34 OR-18

LA-C2 3E5179 617-LA1 BR-18 200-LA2 BK-14 606-LA3 GY-16 605-LA4 YL-16 619-LA5 GN-14 F766-LA6 WH-16 133-LA36 OR-18 506-LA8 PU-16 507-LA9 WH-16

SNSR-XMSN OUTPUT SPEED A 196-1185

P-C17 1552269

P-C19 1552267 X800-P36 OR-18 J764-P38 BR-18 428-P37 OR-18

PR-C1 3E3370

1 2

P-C16 1552269 E901-P31 GN-18 E900-P32 WH-18

BK-18 WH-18

TO CAB HARN CONN C-C10 (SH 1 LOC F-4)

SNSR-INTERMEDIATE SPEED B 183-8597

P-C15 1552269

930 SECONDARY STEER JUMPER

CONN 32

E-C16 1552269 1 C211-E20 BK-18 2 M795-E21 WH-18

A B C

1 2

E905-P29 BU-18 E904-P30 BR-18

BK-18 WH-18

SNSR-INTERMEDIATE SPEED A 183-8597

P-C14 1552269

SOL-INJ CYL 4 INJECTOR 4

E-C15 EF-C1 1552272 1134630 4 X924-E35 BR-18 T955-EF1 BK-16 3 X930-E34 GY-18 T961-EF2 BK-16 2 X925-E33 PK-18 T956-EF3 BK-16 1 X931-E32 YL-18 T962-EF4 BK-16

RD-18 RD-18

OR-18 BK-18

+8V GROUND SIGNAL

CONN 33

E-C9 1552269 1 Y950-E18 YL-18 2 Y951-E19 PU-18

1 2

SOL-2 (FWD HIGH) 244-3114

1 2

E903-P27 YL-18 E902-P28 PU-18

P-C7 1552269 751-P1 GN-18 R799-P20 BR-18

E-C3 1552269 1 2 3 4 5 6

F711-EN35 GN-18 F712-EN36 GY-18

ENGINE POWER PANEL

15

P-C2 1552269 901-P5 WH-18 975-P15 WH-18

SNSR-INTAKE AIR MANIFOLD PRESS 278-5273 SOL-4 (2ND GEAR) 244-3114

A B C

1 2

E-C2 1552267

T997-E1 OR-18 L730-E4 OR-18 R997-E7 OR-18 Y946-E9 BU-18 E965-E30 BU-18 P920-E31 BR-18

RD-18 BK-18

E-C10 1552267

EN-C21 1552273

POWER OUT LEFT

RELAY-STARTER 241-8368

976-PA3 OR-18 200-PA4 BK-18

CONN 50

200-LA18 BK-16 200-LA19 BK-16 200-LA23 BK-18 200-LA38 BK-18 200-LA21 BK-18 200-LA22 BK-18 200-LA24 BK-18 200-LA26 BK-18 200-LA27 BK-18

LA-C1 1552252

SNSR-XMSN INPUT SPEED 183-8597

P-C13 1552269

115-EN28 RD-12

20A FUSE 267-2680 30A FUSE 274-9872

PA-C2 1552269

PA-C1 3E3364 976-PA1 OR-18 200-PA2 BK-18

LC-C9 1552273

133-LA7 OR-18 133-LA37 OR-18

CONN TO STARTER BATT + TERMINAL

CONN 13

20A

506-LC8 PU-16 200-LC21 BK-16

N963-WV12 OR-18 N959-WV13 PK-18 N981-WV14 GN-18 200-WV15 BK-18

CONN 51

619-LC25 GN-14 619-LC26 GN-14

CBL-TT1 RD-00

1 2

SECONDARY STEERING - ATCH

150-EN1 RD-18 150-EN2 RD-18

308-EN9 YL-18 375-EN14 BR-18 382-EN26 PK-18 383-EN53 GN-18

1 2

MOTOR REAR WASHER 7T-8890

617-LC1 BR-18 618-LC13 YL-18

133-LA36 OR-18

POWER + IN

LIGHTING FUSE

MOTOR

611-LC30 PU-14 611-LC31 PU-14

M739-LC42 YL-18

TT-C1 1353254

TO CAB HARN CONN C-C60 (SH 1 LOC C-9)

30A

1 2

761-LC12 GY-18 762-LC11 YL-18 964-LC10 BU-18 976-LC14 OR-18 F766-LC6 WH-16

FUSE MODULE 309-1620 AUX FUSE

611-LC17 PU-14

LC-C10 1552269

CONN 52

LC-C5 1237615

200-LC18 BK-18 200-LC19 BK-18 200-LC23 BK-16 200-LC24 BK-16 200-LC22 BK-18

619-LC5 GN-14

127-EN48 OR-10

POWER OUT RIGHT

M739-LC43 YL-18 M739-LC41 YL-18

114-LC16 RD-18 144-LC7 GN-16 322-LC15 GY-18 605-LC4 YL-16 606-LC3 GY-16

CAMERA 251-4160

3

128-EN51 PK-14 375-EN14 BR-18

101-UU1 RD-10

LC-C2 1552252 964-LC10 BU-18 762-LC11 YL-18 761-LC12 GY-18 618-LC13 YL-18 976-LC14 OR-18 322-LC15 GY-18 114-LC16 RD-18 611-LC17 PU-14

COIL S-1 (EXTEND) 976-LC14 OR-18 200-LC19 BK-18

133-LA37 OR-18 200-LA18 BK-16 200-LA19 BK-16 200-LA23 BK-18

996-E29 GN-18

TO ENGINE FRAME GROUND

A

SOL-START AID 239-1134

RD-18 RD-18

EN-C3 3E3364

NOTE C

ALTERNATOR 95A 197-8820

1 2

127-EN48 OR-10

1 2

507-LC9 WH-16 200-LC20 BK-16

200-LC20 BK-16 200-LC21 BK-16

200-LC2 BK-14

21+

619-LC25 GN-14

LC-C6 1237615

K927-LC35 BU-18 K927-LC36 BU-18

114-LA16 RD-18 TO BATT 2 + TERM (SH 2 LOC C-14)

EN-C5 1552267

BK-18 BK-18

M739-LC42 YL-18

SW-AIR INLET RESTRICTION 187-2868

101-EN57 RD-2

RELAY-GLOW PLUG 241-8368

ALT

CAMERA CABLE 251-8248

KEY SW IN GND

K927-LC34 BU-18

COIL S-2 (RETRACT)

I

RS-232 PORT 1 -TXD

FRONT FRAME (924 Z-BAR)

SNSR-FUEL 308-3458

304-EN27 WH-12

B+

1 2 3 4 5 6

780-LC39 PU-18 780-LC40 PU-18

1+ 2-

TO LH FRONT LIGHTING ARRANGEMENTS (SH 2 LOC D-2)

CAT DATA LINK + CAT DATA LINK -

FRONT FRAME (928 Z-BAR)

453-M45 PK-18 200-M10 BK-18 727-M9 GN-18

NOTE C

B

161-RC1 PK-16 200-RC2 BK-16

A B C

M-C20 1552269

CBL-HH1 RD-00

MOTOR

TO CAB HARN CONN C-C53 (SH 1 LOC B-5)

CAMERA DISPLAY 261-3224

RC-C1 1552273

RC-C2 3E3370

780-LC32 PU-18

YL-16 BK-16 BK-16 RD-16

CONN 28

M-C21 1166158 A A710-M47 GY-18 B 202-M48 BK-18

374-EN55 PK-18 375-EN14 BR-18 H803-EN29 BU-18 BK-16

NOTE L

MTR BAT

1 2 3 4 5 6 7 8 9 10 11 12

CONN 18

TO ENGINE HARN CONN EN-C21 (SH2 LOC B-12)

304-EN27 WH-12

304-EN27 WH-12 G

CONN 19

128-EN51 PK-14

BATTERY 1 9X-3404-EAME BATTERY 2 9X-3404-EAME 115-2422-NACD 115-2422-NACD

NOTE C

HEATED SEAT - ATCH

TO CAB HARN CONN C-C10 (SH 1 LOC F-4)

102-EN49 RD-14 109-EN50 RD-4 115-EN28 RD-12 127-EN48 OR-10

CBL-GG1 RD-00 POS

TO CAB HARN CONN C-C9 (SH 1 LOC G-4

779-LC37 WH-18 779-LC38 WH-18

CAMERA DISPLAY - ATCH

521-EN40 YL-18

H803-EN29 BU-18

NEG

202-EN5 BK-18 202-EN6 BK-18 202-EN7 BK-18

513-EN37 OR-18 513-EN38 OR-18 513-EN56 OR-18

F700-EN10 BU-18 F702-EN12 GN-18

EN-C14 1275483 109-EN50 RD-4

IF USED, OR TO OPERATOR PRESENCE-ATCH CONN KC-C4 (SH2 LOC I-12)

LC-C1 3E5179 1 617-LC1 BR-18 2 200-LC2 BK-14 3 606-LC3 GY-16 4 605-LC4 YL-16 5 619-LC5 GN-14 6 F766-LC6 WH-16 7 144-LC7 GN-16 8 506-LC8 PU-16 9 507-LC9 WH-16 10 K927-LC34 BU-18 11 780-LC32 PU-18 12 779-LC33 WH-18

779-LC33 WH-18

1 2 3 4 5 6

LA-C3 1237615

202-EN5 BK-18 202-EN6 BK-18 202-EN7 BK-18

483-EN47 BR-18

A700-EN54 OR-18

892-EN19 BR-18 893-EN20 GN-18 F716-EN13 WH-18 F717-EN16 YL-18 F718-EN15 BU-18 R997-EN45 OR-18 F712-EN31 GY-18

CONN 9

CONN 1

200-M2 BK-14

150-EN1 RD-18 150-EN2 RD-18 150-EN3 RD-18

150-EN4 RD-12

202-EN8 BK-14

993-EN11 BR-18

BK BK

TO MAIN CAB HARN CONN C-C20 (SH1 LOC B-15)

BK-18 BK-18

1 2 3 4 5 6

BK BK

T

A/C CONDENSOR FANS - ATCH

CONN 10

382-M49 PK-18 383-M50 GN-18

TO CAB HARN CONN C-C26 (SH 1 LOC G-13)

MOTOR-CONDENSOR2 MA-C3 169-7434 1552269 1 593-MA7 GN-14 BK MOTOR 2 200-MA4 BK-14 RD

593-MA7 GN-14 593-MA8 GN-14 593-MA9 GN-14

158-MA1 BR-14

SEAT HEATED 109-6681

TRANSMISSION

102-EN49 RD-14 109-EN50 RD-4 115-EN28 RD-12 128-EN51 PK-14 150-EN4 RD-12

F702-EN12 GN-18 150-EN4 RD-12 A700-EN54 OR-18 102-EN49 RD-14 202-EN8 BK-14

SW-DISCONNECT 7N-0718

1

RELAY-CONDENSOR 3E-5239

CONN 22

128-EN51 PK-14

CBL-FF1 BK-00

1 2

M-C12 1552269 1 447-M35 PK-18 2 L740-M33 BR-18

604-M13 OR-18 200-M23 BK-18 617-M15 BR-18

102-EN49 RD-14 109-EN50 RD-4 115-EN28 RD-12

H803-EN29 BU-18 BK-16 483-EN47 BR-18 374-EN55 PK-18 521-EN40 YL-18 522-EN32 WH-14 115-EN28 RD-12 F700-EN10 BU-18 128-EN51 PK-14 L740-EN46 BR-18

CBL-KK1 BK-00

4

MOTOR-CONDENSOR1 MA-C1 169-7434 1552269 1 593-MA8 GN-14 BK MOTOR 2 200-MA6 BK-14 RD

BK-14 BK-14 BK-14 BK-14

521-MA2 YL-14

MA-C4 9X1054

5

REAR FRAME HARNESS

D

1 2 3 4 5 6 7 8 9 10 11 12

2

SW-AXLE OIL PRESS 3E-7690

M-C13 1552269

T799-M44 BR-18

M-C6 1552267

EN-C2 1977261

TO MAIN CAB HARN CONN C-C18 (SH 1 LOC C-15)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

202-M32 BK-18 T799-M44 BR-18 158-M29 BR-14 727-M9 GN-18 521-M30 YL-18 447-M35 PK-18 606-M5 GY-16 605-M6 YL-16 617-M36 BR-18 604-M3 OR-18 618-M11 YL-18 321-M1 BR-18 453-M45 PK-18

EN-C1 2451042

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

593-MA9 GN-14 521-MA2 YL-14 200-MA5 BK-14

M-C1 2253854

E998-M39 YL-18 H458-M27 BU-18

H807-M18 YL-18 L740-M33 BR-18

REAR RH LAMP - ROADING

NOTE: BK-16 WIRE AS. ON EN-C2, PIN3 MATES WITH 403 GN-18 ON PLATFORM HARN.

200-MA5 200-MA6 200-MA4 200-MA3

LC-C11 1552272 1 779-LC38 WH-18 2 K927-LC36 BU-18 3 780-LC40 PU-18 4 M739-LC41 YL-18

506-LC8 PU-16 507-LC9 WH-16

605-LC4 YL-16 200-LC24 BK-16 617-LC1 BR-18 611-LC31 PU-14

SOL-QC 928Z 249-7863

QC SOL JUMPER 261-7997

617-M36 BR-18 617-M15 BR-18 617-M4 BR-18

CONN 23 A B C

158-MA1 BR-14

H458-M27 BU-18

M-C22 3E3382

605-M6 YL-16 606-M5 GY-16

606-M5 GY-16 200-M14 BK-18

1 2

YC-C1 3E3370 A 604-YC3 OR-16 B 200-YC5 BK-16 C 614-YC4 PU-18

JUMPER HARNESS REQUIRED FOR ROADING MACHINES ONLY

321-M1 BR-18 326-M34 PU-18 382-M49 PK-18

604-M3 OR-18 604-M12 OR-18 604-M13 OR-18

1 2

REAR FRAME HARN CONN M-C6

A B C

202-M32 BK-18 202-M28 BK-18 202-M48 BK-18

158-MA1 BR-14 521-MA2 YL-14 200-MA3 BK-14

CONN 31

SW-HYD FILTER BYPASS 7X-8549

403-WV11 GN-18

LC-C8 1552273

A B C

453-M45 PK-18

CONN 24

BK-18 BK-18

1 2

BK-18 BK-18 BK-18 BK-18 BK-18 BK-18 BK-18

447-M35 PK-18

617-M4 BR-18 200-M16 BK-18

1 2

1 2

LICENSE PLATE

LAMP-RH STOP TAIL TURN NR 145-6929

M-C4 1552269 321-M1 BR-18 H807-M18 YL-18

200-M20 200-M21 200-M22 200-M14 200-M23 200-M25 200-M51

158-M29 BR-14 521-M30 YL-18 200-M31 BK-14

521-M30 YL-18

M-C3 3E3364

CONN 24

1 2

M-C14 1552269 323-M52 WH-18 200-M51 BK-18

CONN 25

YL-C1 1552269

LAMP-LICENSE PLATE (EAME) 6C-7581

BR-18 BK-18

M-C11 1552267 326-M34 PU-18 323-M52 WH-18

612-M17 GY-18 200-M20 BK-18

1 2

CONN 25

BACKUP LAMP

TURN YL TURN GND WH

1 2

REAR FRAME HARN CONN M-C9

A B C

RD-18 BK-18

A B C

REAR FRAME HARN CONN M-C10

1 2

STOP RD STOP/TAIL GND BK TAIL (POS) BU

LAMP-BACKUP 261-1502

BK-18 RD-18 WH-18

1 3

TURN YL TURN GND WH

200-M2 BK-14 200-M10 BK-18 200-M31 BK-14 200-M26 BK-14 200-M16 BK-18 200-M41 BK-18 200-M43 BK-18

CONN 27

Y-C1 3E3370

JUMPER HARNESS REQUIRED FOR ROADING MACHINES ONLY

G

158-M29 BR-14

605-M6 YL-16 200-M21 BK-18

1 2

125-WV10 OR-18

MA-C2 3E3370

M-C15 1552267

CONT-PROD LINK GATEWAY 262-1421

WV-C1 1607690

125-WV10 OR-18

CONN 55

TACHOGRAPH - ATCH

MACHINE SECURITY SYSTEM - ATCH

WV-C2 1552252 125-WV17 OR-18 200-WV19 BK-18 308-WV21 YL-18 403-WV23 GN-18

CONN 56

TACH-DISTRIBUTOR 165-1594 G787-GN-18 G788-YL-18

1 2 3 4 5 6 7 8 9 10 11 12

WR-C3 3E3364 N970-WR8 YL-18 N973-WR9 BR-18

ANTENNA -GPS ANTENNA -VHF

CONN 7

JAPAN RADIO ADAPTER - ATCH

WR-C2 3E5179 OR-18 BK-18 YL-18 GN-18

1

CONN 57

+B BACKUP

1 2

128-TC21 PK-18 202-TC12 BK-18 E900-TC9 WH-18 E900-TC10 WH-18 E901-TC8 GN-18

125-WR1 200-WR2 308-WR3 403-WR4

11 12

SPEED D/V + ENGINE REV D/V +

TC-C3 3E3364 E901-TC7 GN-18 E900-TC6 WH-18

2

CONT-WORLDVIEW RADIO WR-C1 242-9231 1552252 1 125-WR1 OR-18 BAT + 2 200-WR2 BK-18 BAT 308-WR3 YL-18 KEY SW RUN 3 4 403-WR4 GN-18 WORLDVIEW ANTENNA R TERM N957-WR7 PK-18 RS-232-TXD 5 284-8532 6 "3m CO-AXIAL CBL" N960-WR6 OR-18 RS-232-RXD 7 N979-WR5 GN-18 RS-232-GND 8 N970-WR8 YL-18 RS-232-DTR 9 N973-WR9 BR-18 RS-232-DSR 10

200-TC15 BK-18

1 2

TACH-DIVIDING UNIT 114-9311

5

TC-C5

CONN 41

RES-TACH 143-5122

6

CONT-TACHOGRAPH 7Q-7290

TC-C7 3E3364 1 2

ALARM-AUDIBLE TR-C4 3E-6328 1552269 1 BK-18 H414-TR7 YL-18 2 BK-18 201-TR10 BK-18

H414-TR7 YL-18

GA-C2 3E5179

GA-C1 1552273 603-GA1 PK-16 200-GA2 BK-14 608-GA3 GN-16 615-GA4 YL-14 200-GA5 BK-14 TO ROOF HARN CONN F-C1 (SH 1 LOC H-14)

509-KA1 WH-18 512-KA5 GN-18 200-KA3 BK-16

306-TR16 GN-18 308-TR14 YL-16 308-TR15 YL-16

308-TR13 YL-16

H414-TR7 YL-18 201-TR8 BK-18

TJ-C1 1552269

200-TJ1 BK-16

COIL-KEY SW EXCITER TR-C2 206-5208 1552269 1 BK T901-TR11 PK-18 2 BK T902-TR12 YL-18

326-TR18 PU-18

1 2 3 4

TO DISCONNECT SWITCH (SH 2 LOC C-15)

105-TR17 RD-18 201-TR10 BK-18 201-TR9 BK-18

TR-C7 3E3364 1 2

8

7 8

F711-TR1 GN-18 F712-TR4 GY-18 201-TR8 BK-18

CONN 9

EAME OPERATOR PRESENCE SW - ATCH

135-KA4 BU-16 511-KA6 BR-18 508-KA2 PU-18

WH-18 PU-18 BK-16 BU-16

TR-C6 3E3370 A B C

9

CONT-MSS TRANSPONDER TR-C1 218-0404 1552264 1 KEY SW IN 308-TR14 YL-16 2 GND 201-TR9 BK-18 CAN + 3 F711-TR2 GN-18 CAN 4 F712-TR5 GY-18 TIRIS INTERFACE SIGNAL LINE 5 T902-TR12 YL-18 TIRIS GND RETURN 6 T901-TR11 PK-18

CONN 36

TO HEATED SEAT (SH 2 LOC G-10)

NOTE R

KA-C1 3E3388

10

ALARM-ACTION KC-C3 3E-6328 1552269 1 BK-18 144-KC7 GN-18 2 BK-18 G985-KC2 PU-16

200-KC8 BK-16 F765-KC1 BR-18 G985-KC2 PU-16

RADIO GP - ATCH

CBL-PP1 BK-4

(Dimensions: 48 inches x 35 inches)

+ -

12

144-KC3 GN-16 144-KC7 GN-18 144-KC10 GN-16 144-KC6 GN-16

NOTE G

36 Page,

KENR7623-05 VOL 2 of 2

+ -

13

FRONT FRAME - 924 FLOAT SOLENOID RELAY 924 Z-BAR

E

A/C CONDENSOR FANS

ATCH

3RD FCTN SOLENOID VALVE - 930

H-11

ATCH

MACHINE SECURITY SYSTEM (MSS)

02

C-2

OPT

924 Z-BAR ROADING LAMP

03

C-2

OPT

924/930 V-LINK ROADING LAMP

136-2218

03

E-2

OPT

928 Z-BAR ROADING LAMP

WH

249-2895

02

D-2

OPT

924/930 NON-ROADING LAMP

WJ

311-3204

00

H-3

ATCH

PRODUCT LINK JUMPER

WV

256-6804

01

I-1

ATCH

WORLDVIEW - PLATFORM

WR

256-6803

03

I-3

ATCH

WORLDVIEW - RADIO

YC

171-6032

00

E-15

OPT

REAR RIGHT STOP/TAIL/TURN LAMPS

YL

173-6923

01

F-15

OPT

LICENSE PLATE LAMP

YR

304-1136

01

G-15

OPT

BACKUP LAMP

WIRE AS / CABLE AS TJ

195-9432

00

I-8

CC

292-2354

02

A-15

ATCH

GROUND JUMPER (JAPAN) BAT + ALTERNATOR

FF

293-5284

01

C-15

BAT- TO DISCONNECT

GG

180-8871

02

C-14

BATTERY JUMPER

HH

314-7513

00

B-15

BAT+ TO STARTER

JJ

180-8874

01

B-15

STARTER TO GND

KK

293-5283

01

C-15

DISCONNECT TO GND

LL

208-9646

00

E-11

ATCH

RELAY TO MOTOR (SECONDARY STEERING)

MM

313-5495

00

E-11

ATCH

SEC STEER MOTOR TO GROUND

PP

297-8966

01

A-15

TT

295-7795

01

F-10

UU

295-1813

02

B-14

GLOW PLUG RELAY

WW

292-2358

02

A-14

FUSE MAIN POWER

ALTERNATOR TO GROUND ATCH

STARTER (SECONDARY STEERING)

A