Cat 924G and 924Gz Wheel Loader Hydraulic System Schematic Manual -PDF DOWNLOAD

Page 1

FLUID POWER SYMBOLS Item

924G

Steering Cylinder

2

Steering Cylinder

3

Steering Metering Pump

BASIC COMPONENT SYMBOLS MAIN AUX.

PUMP or MOTOR

4

Coupler Cylinder (924G Machine Only)

5

Coupler Control Valve (924G Machine Only)

6

Ride Control Accumulator

34

31

33

19

18

PUMP: VARIABLE and PRESSURE COMPENSATED

2-SECTION PUMP

LINE RESTRICTION (VARIABLE and PRESSURE COMPENSATED)

HYDRAULIC PNEUMATIC ENERGY TRIANGLES

VALVES

20

VALVE ENVELOPES

21

VALVE PORTS

22 13

8

Combination Relief Valve and Diverter Valve (924G Machine Only)

9

Tilt Cylinder (924G Machine Only)

9A

Tilt Cylinder (924Gz Machine Only)

10

Manifold

11

Tilt Conrol Valve (924G Machine Only)

11A

Tilt Conrol Valve (924Gz Machine Only) Lift Control Valve

13

Lift Cylinder

14

Auxiliary Control Valve For The Third Function

15

Connector Block (924Gz Machine Only)

16

Auxiliary Control Valve For The Fourth Function

17

Cover

18

Pilot Valve

19

Connector

21

Pilot Shutoff Valve

P T SHIFTED POSITION

P T NORMAL POSITION

INFINITE POSITION

MEASUREMENT

PRESSURE

ROTATING SHAFTS

FLOW

TEMPERATURE

UNIDIRECTIONAL

BIDIRECTIONAL

FLUID STORAGE RESERVOIRS 16

14

12

11

10

37

2

8

23

35

924G and 924Gz Wheel Loader Hydraulic System

28

924G: 9SW1-UP 3PZ1-UP AAN1-UP

924Gz: 6YW1-UP 3DZ1-UP AAB1-UP

VENTED

RETURN ABOVE FLUID LEVEL

PRESSURIZED

RETURN BELOW FLUID LEVEL

COMBINATION CONTROLS

SOLENOID or MANUAL

SOLENOID

SERVO

SOLENOID and PILOT or MANUAL

SOLENOID and PILOT

DETENT

THERMAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER

PEDAL

PUSH BUTTON

GENERAL MANUAL

SPRING

PILOT CONTROL SYMBOLS RELEASED PRESSURE

REMOTE SUPPLY PRESSURE

30 EXTERNAL RETURN

INTERNAL RETURN

SIMPLIFIED

22

Accumulator For The Pilot Valves

23

Pressure Reducing Valve

24

Back Pressure Valve

25

Manifold

26

Piston Pump For The Steering And Pilot System

27

Piston Pump For The Work Tools

UNIDIRECTIONAL

UNIDIRECTIONAL

28

Oil Filter

BIDIRECTIONAL

BIDIRECTIONAL

29

Oil Cooler

30

Fan Motor

31

Hydraulic Tank

32

Gear Pump

ACCUMULATORS

SPRING LOADED

GAS CHARGED

HYDRAULIC PUMPS

4

1

3

5

6

25

7

26

27

FIXED DISPLACEMENT

24

VARIABLE DISPLACEMENT NON-COMPENSATED

© 2003 Caterpillar All Rights Reserved

33

Accumulator For The Rear Brakes

34

Accumulator For The Front Brakes

35

Brake Control Valve (Service)

36

Relief Valve

37

Check Valves

38

Supplemental Steering Pump

Item

SPRING LOADED

BASIC SYMBOL

A B

Test Port For Steering Piston Pump Signal Pressure

C

Test Port For Work Tool Piston Pump Pressure

D

Test Port For The Steering System

E

Test Port For Pilot Pressure

F

Line To The Secondary Steering Pressure Switch

G

Line To The Rear Service Brakes

H

Line To The Front Service Brakes

J

From the Controller

K

Test Port For The Float Selector Valve

L

Tilt Back Position

M

Dump Position

N

Raise Position

P

Lower/Float Position

Q

Auxiliary Position For The Third Function

R

Auxiliary Position For The Third Function

S

Auxiliary Position For The Fourth Function

T

Auxiliary Position For The Fourth Function

U

Wired To The Controller

V

Lines To The Third Function

W

Lines To The Fourth Function

X

Lines From Coupler Control Valve To Manifold (924G Machine Only)

Y

Pilot Lines To Tilt Control Valve (924Gz Machine)

Z

Line From Metering Pump To Steering Piston Pump (924Gz Machine Only)

LINES CROSSING

LINES JOINING

HYDRAULIC MOTORS FIXED DISPLACEMENT

VARIABLE DISPLACEMENT NON-COMPENSATED

HYDRAULIC AND PNEUMATIC CYLINDERS

SINGLE ACTING

DOUBLE ACTING

INTERNAL PASSAGEWAYS INFINITE POSITIONING

FLOW IN ONE DIRECTION

TWO POSITION

THREE POSITION

PARALLEL FLOW

CROSS FLOW

FLOW ALLOWED IN EITHER DIRECTION

Printed in U.S.A.

924Gz

Description Test Port For Work Tool Piston Pump Signal Pressure

CROSSING AND JOINING LINES

INTERNAL SUPPLY PRESSURE

COMPLETE

34

31

33

13

9A

22 32 36

38

17

16

14

12

11A

10

37

2

23

35

28

29

30

3

1

6

7

25

26

27

24

16 Page, B/W, D.G.M.

Screen Assembly

CHECK VALVES

AB

AB

29

20

FOUR-WAY

THREE-WAY

CONTROL VALVES

15

38

17

12

TWO-WAY

THREE POSITION

9

Ride Control Solenoid Valve 36

TWO POSITION

ONE POSITION

32

7

LINE RESTRICTION (FIXED)

RESTRICTION

PRESSURE COMPENSATION

LINE RESTRICTION (VARIABLE)

SPRING (ADJUSTABLE)

VARIABLILTY

CONTROL VALVES

SPRING

FLUID CONDITIONER

RENR3512-02

1

Description

RENR3512-02 July 2003


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