Cat 797 Truck Power Distribution and Ground Electrical Circuits System Schematic Manual - PDF DOWNLO

AN-C9 3E3370

2 BK-14 200-AN85 BK-14 3 BK-14 200-AN86 BK-14 4 BK-14 200-AN87 BK-16 6 BK-14 200-AN88 BK-14 AL-C2 AN-C3 3E5179 1552252 CONN 68 12 PIN 122-AN74 BU-16 200-AN52 BK-14 113-AN37 OR-16 200-AN57 BK-14 122-AN79 BU-16 122-AN53 BU-16 200-AN50 BK-14 200-AN58 BK-14 200-AN75 BK-14 105-AN95 RD-16 200-AN102 BK-16

149-AL8 308-AL25 170-AL26 113-AL48

A

200-AL28 200-AL35 200-AL54 200-AL14

PU-14 YL-16 RD-14 OR-16 CONN 67 AN-C2 AL-C1 9X7148 40 PIN 9X7147 11 PU-14 149-AN46 14 YL-16 308-AN40 16 RD-14 170-AN36 18 OR-16 113-AN13

CONN 66 24 PIN

CH-C3 7X6222

170-CH1 RD-14 A251-CH2 BK-16 113-CH15 OR-16 1 2 15

V-C1 9X0145

170-V45 RD-14 A251-V46 BK-16 113-V3 OR-16

200-V18 BK-14 200-V34 BK-16

REAR FRAME GROUND

RENR2680 November 2000

Front Page

B

1552269 AN-C20 1 2

RENR2684 620-AN41 WH-14 200-AN52 BK-14

LH ENGINE WORK LAMP 1647600

RENR2681 R317-AN66 YL-16 200-AN62 BK-16

1 2

BU-16 BK-16

REAR ENGINE START AID SOL 1 AN-C14 1238773 1552269 RENR2681 1 BU-16 T317-AN67 YL-16 2 BK-16 200-AN59 BK-16

200-AN57 BK-14 AN-C15 RENR2681 1552269 1 T317-AN68 YL-16 2 200-AN60 BK-16

REAR ENGINE START AID SOL 2 1238773 BU-16 BK-16 AN-C16 CL-C1 3E3364 3E3361 200-AN98 BK-16

V-C4 1042921

RD-18 BK-18 WH-18

A B C

605-V9 YL-14 RENR2685 200-V11 BK-14

1 2 CONN 81

RENR2684

RD-18 BK-18 WH-18

S T

1 2

A B C

RENR2684

1 2

V-C9 3E3361 1 2

FOR FUTURE REAR LH STROBE LIGHT

RENR2684

603-V30 PK-16 200-V33 BK-16

200-V34

BK-16

BACKUP ALARM V-C8 RENR2684 3E3361 1236449 1 BK-18 612-V36 GY-14 2 BK-18 200-V16 BK-14 PWM BUFFER 1707663 POT A +BATTERY POT C SIGNAL POT B GROUND

+ BATTERY + BATTERY - BATTERY - BATTERY

1 7 2 8

TIRE MONITOR SENDER 1532326 V-C10 3E3361 FOR FUTURE REAR 1 RH STROBE LIGHT 2

V-C11 3E3367 RD-18 BK-18 YL-18

OR BK WH

A B C

RH STOP TAIL LAMP 1350426 RD-18 BK-18 WH-18

S T

RH TURN TAIL LAMP 1350427 603-V32 RD-18 BK-18 WH-18

322-AN96 GY-16

122-AN74 BU-16 200-AN58 BK-14

1 2 AN-C4 7N9738

AL-C15 1552269

HORN SOL 7T9074

BR BR

WASTEGATE AIR SHUTOFF SOL 7T9074

BR BR

ENGINE FLOOD LAMP SW 1392118

149-AL66 PU-14 620-AL7 WH-14 RENR2684

AL-C16 3E3364 1 2

200-AL14 BK-14

FAST FILL POWER CONNECTION

200-AL67 BK-14

AL-C11 RENR2684 1552269 1 631-AL13 GY-14 2 200-AL18 BK-14

RENR2684 608-V25 GN-14 200-V15 BK-14

RH FOG LAMP 2 1647595

1 2

RD-18 WH-18

AL-C8 1552269 RENR2684 1 631-AL10 GY-14 2 200-AL15 BK-14

LH FOG LAMP 1 1647595

AL-C9 RENR2684 1552269 1 631-AL11 GY-14 2 200-AL16 BK-14

LH FOG LAMP 2 1647595

AL-C10 RENR2684 1552269 1 631-AL12 GY-14 2 200-AL17 BK-14

RH FOG LAMP 1 1647595

AL-C5 9D3374 A VIMS GROUND 308-AL21 YL-16 E LEVEL SERVICE 308-AL25 YL-16 CONN 76 PORT 5 PIN R

V-C7 RENR2685 1042921 A 606-V10 GY-14 B 200-V12 BK-14 C

VIMS SERVICE KEY SW 9G7641

C OFF S ON B ST

170-AL26 RD-14

U-C6 3E3361 RENR2684 1 607-U12 PK-14 2 2 200-U9 BK-14 200-AL28 BK-14 AL-C4 U-C3 1552252 12 PIN 3E5179

LADDER FLOOD LAMP 2 1647600 AK-C4 RH FRONT STRUT PRESS SNSR 3E3370 1753186 A OR-18 +BATTERY B BK-18 GROUND C WH-18 SIGNAL

113-V1 OR-16 CONN 73 AL-C3 24 PIN AK-C2 RENR2683 7X6222 9X0145 16 113-AL48 OR-16 22 200-AK3 BK-14 200-AL54 BK-14 3 200-AL35 BK-14 200-AK20 BK-14

861-V7 PU-16 J842-V4 BK-16

Media Number

1 2 AN-C5 7N9738

RENR2683

LH REAR STRUT PRESS SNSR 1613184 V-C2 1042921

©2000 Caterpillar All Rights Reserved

105-AN95 RD-16

149-AL8 PU-14

RENR2684 V-C6 1042921 A 604-V22 OR-14 B 200-V13 BK-14 C 614-V23 PU-14

A B C

LH LOW BEAM HEADLAMP 1647595

AL-C13 1552269

RH REAR BACKUP LAMP 1647598

RENR2683

LH HIGH BEAM HEADLAMP AF-C2 3E3361 RENR2684 1 619-AF2 GN-14 2 200-AF4 BK-14

149-AL64 PU-14 200-AL65 BK-14

V-C15 3E3361

OR BK WH

200-AF5 BK-14

R-C3 LH PARK TURN LAMP 2 RENR2685 1042921 1350427 A RD-18 T 605-R3 YL-14 G B BK-18 200-R6 BK-14 P C WH-18 614-R7 PU-14 RENR2684

1647599

3E3361 RENR2684 1 611-AF1 PU-14 2 200-AF3 BK-14

113-V3 OR-16

1 2

+V GROUND SIGNAL

AF-C3

AF-C1 3E3370

170-V45 RD-14 A251-V46 BK-16

RENR2684

113-V2 OR-16 J842-V5 BK-16 860-V8 PK-16

200-R4 BK-14 200-R11 BK-14

113-V41 OR-16 RENR2687

170-V27 RD-16 170-V37 RD-16 A251-V28 BK-16 A251-V40 BK-16 V-C12 7X6222

603-V32 PK-16 200-V35 BK-16

A B C

3 7

R-C2 LH PARK TURN LAMP 1 RENR2685 1042921 1350427 A RD-18 T 605-R2 YL-14 G B BK-18 200-R5 BK-14 P C WH-18 614-R8 PU-14 RENR2684

RENR2684

RH REAR STRUT PRESS SNSR 1613184 V-C3 1042921 +V GROUND SIGNAL

CONN 79 8 PIN AN-C11 R-C1 1552264 3E3388

CONN 78 3 PIN

200-V14 BK-14

HOIST POS SENSOR 1377601 BU-18 A RD C WH-18 WH B OR-18 BK

R-C4 3E3367 A B C

T°

R-C5 RENR2684 3E3361 1 603-R14 PK-16 FOR FUTURE LH 2 STROBE LIGHT 200-R10 BK-16

200-AN50 BK-14 200-AN75 BK-14

200-V18 BK-14 LH REAR BACKUP LAMP 1647598

1 2

122-CM1 BU-16 200-CM2 BK-16

CONN 80

630-R15 GY-14 200-R16 BK-14

LH FRONT BACKUP LAMP 161-0908

RENR2684 V-C16 3E3361 608-V26 GN-14 200-V17 BK-14

T° SYSTEM AIR DRYER 2 1018352

CM-C2 1565011

R-C6 3E3361

V-C5 1042921 604-V20 OR-14 200-V19 BK-14 614-V44 PU-14

1 2

122-CL1 BU-16 200-CL2 BK-16

1 2

122-AN79 BU-16

SYSTEM AIR DRYER 1 1018352

CL-C2 1565011

AN-C17 CM-C1 3E3364 3E3361 200-AN101 BK-16

LH STOP TAIL LAMP 1350426

FRONT ENGINE START AID SOL 2 AN-C13 1238773 RENR2681 1552269 1 BU-16 R317-AN65 YL-16 2 BK-16 200-AN61 BK-16

FRONT ENGINE START AID SOL 1 AN-C12 1238773 1552269

122-AN53 BU-16 200-AN102 BK-16

LH TURN TAIL LAMP 1350427

LH FRONT STRUT PRESS SNSR 1753186 OR-18 +BATTERY BK-18 GROUND WH-18 SIGNAL

A B C

113-AN37 OR-16 J842-AN69 BK-16 RENR2683 859-AN77 YL-16

797 Truck Electrical System Schematic Titles

RENR2570

797 Truck Electrical System

RENR2680

Power Distribution and Ground Circuits

RENR2681

Starting and Start Aid Circuits

RENR2682

Integrated Brake Control Circuit

RENR2683

Vital Information Management System (VIMS)

RENR2684

Panel Lamp and Miscellaneous Circuits

RENR2685

Washer / Wiper and Turn Signal Circuits

RENR2686

Heater and Air Conditioning Circuits

RENR2687

Chassis Control Circuit

RENR2688

Transmission Control Circuit

RENR2689

Front Engine Control Circuit

RENR2690

Rear Engine Control Circuit

RENR2691

Master Engine Control Circuit

RENR2692

Schematic Tables and Symbol Definitions

AK-C8 1552269 RENR2684 1 620-AK1 WH-14 2 200-AK2 BK-14

RH ENGINE WORK LAMP 1647600

113-AK12 OR-16 J842-AK4 BK-16 858-AK14 GY-16

STEERING BLEED SOL AK-C7 1492658 7N9738 RENR2684 1 327-AK17 PK-16 GN-18 2 200-AK8 BK-16 GN-18

200-AG2 BK-14

Front Page

AG-C2 3E3361 RENR2684 1 611-AG1 PU-14 2 200-AG3 BK-14

200-AK3 BK-14 T-C6 3E3367 A B 3 200-T10 BK-14 200-AK20 BK-14 5 C 200-AK9 BK-14 200-T5 BK-14 AG-C1 CONN 72 3E3370 AK-C1 CONN 71 T-C1 3 PIN 3E5179 1552252 12 PIN

RH FRONT BACKUP LAMP 1610908

T-C8 RENR2684 3E3361 1 630-T14 GY-14 2 200-T21 BK-14

RENR2684 603-T19 PK-16 200-T20 BK-16

T-C7 3E3361 1 2

FOR FUTURE RH STROBE LIGHT

AG-C3 RENR2684 3E3361 1 619-AG5 GN-14 2 200-AG4 BK-14

RH HIGH BEAM HEADLAMP 1647599 RH LOW BEAM HEADLAMP 1647595

T-C2 RH PARK TURN LAMP 1 1042921 1350427 RENR2685 A RD-18 T 606-T1 GY-14 G B BK-18 200-T4 BK-14 P C WH-18 614-T7 PU-14 RENR2684 T-C3 RH PARK TURN LAMP 2 RENR2685 1042921 1350427 A RD-18 T 606-T3 GY-14 G B BK-18 200-T6 BK-14 P C WH-18 614-T9 PU-14 RENR2684

Printed in U.S.A.

CBL-CT1 RD-2

RENR2683

N-C1 3E3379 1 2 3 4 5 6

105-N1 RD-16 120-N2 YL-16 200-N3 BK-16 A513-N10 PK-16 592-N11 BU-16 200-N4 BK-16

GROUND +24V IN IGNITION +12V OUT 15A 24V TO 12V CONVERTER 3E8646

40

105-J77 RD-16 105-J1 RD-16 105-J356 RD-16 105-J76 RD-16

308-J305 YL-16

113-J150 OR-18 185-J130YL-16 200-J343 BK-16

113-AJ1 OR-16 185-AJ7 YL-16 200-AJ16 BK-16

12 PIN 12V AUX 1 CONN 2

2

RENR2684 C569-AJ27 YL-16 200-AJ38 BK-16 AJ-C6 3E3364

200-J353 BK-16 200-J199 BK-14 200-J352 BK-16 200-J449 BK-12

X337-P19 WH-14 RENR2684 200-P24 BK-16 PRELUBE MAIN POWER RELAY 3E0154 CBL-CR1 RD-2 PRELUBE MOTOR 1572144

REAR CAB GROUND BOSS 2 8X4711

113-P5 OR-14 150-P1 OR-14 150-P2 OR-14

ENGINE BLOCK GND 1

23 6 4 11 5 P-C3 1010204

FRONT ENGINE ECM 1328900 KEY SWITCH ON +BATTERY +BATTERY -BATTERY -BATTERY

30

87a 87

86

85

1 5 2 4 3 521-EC6 YL-14 200-EC2 BK-14 125-EC5 OR-12

200-EC1 BK-12 J-C18 EC-C5 1297164 1297163 1 CONN 24 1 PIN

1

CONN 25 1 PIN J-C23 EC-C4 1297163 1297164

CONDENSER RELAY 3E5239 CONDENSER GP 156-3581

MOTOR WH/RD-14 BK-14

EC-C3 3E3361

2 593-EC7 GN-14 1 200-EC3 BK-14 EC-C1 9X1054

MOTOR

COND MOTOR 2 1463506

WH/RD-14 BK-14 2 1 593-EC8 GN-14 200-EC4 BK-14

COND MOTOR 1 1463506 EC-C2 3E3361

c

RENR2684 3 4 5 6

6 10 PIN AJ-C5 3E7996

LH POWER WINDOW SW 1701313

1 1

121-F50 YL-14

200-AJ21 BK-18 200-AJ22 BK-18

2

3 4 6 121-F57 YL-14 5 10 PIN STROBE LAMP SW REAR BACKUP 6 F-C16 1701318 6 185-AJ9 YL-18 LAMP SW 3E7996 1701317 2 10 PIN 2 149-F62 PU-14 3 CONN 42 RENR2684 RH POWER WINDOW SW F-C15 J-C28 12 PIN F-C9 1701313 RADIO 1552252 3E5179 3E3385 8 PIN 1736530 1736532 3 BK GROUND 1 200-F18 BK-16 149-J391 PU-14 11 4 BU + BATTERY (24V) 113-J333 OR-16 113-F19 OR-16 12 121-J273 YL-14 121-F50 YL-14 F-C5 RENR2684 CONN 41 F-C1 3E3364 +12V AUX J-C8 12 PIN 3E5176 3E5179 1 POWER 135-F15 BU-14 CONN 10 2 200-J244 BK-14 200-F9 BK-14 200-F40 BK-14 5 2 103-J274 RD-14 103-F6 RD-14 103-F8 RD-14 3 9 102-J278 RD-14 102-F38 RD-14 7 149-J277 RD-14 5 5 6 10 PIN 10 PIN 2 1 F-C12 2 149-F7 RD-14 3E7996 RUNNING LAMP SW RENR2684 F-C13 1701305 3 3E7996 F-C14 LADDER LAMP SW 3E7996 2 1701312 2 103-F3 RD-14 3 RENR2684 RH DOOR SW 103-F28 RD-14 602-F26 WH-16 5 5 115-F14 RD-14 9D4068 6 10 PIN 3 4

B+

P

MOTOR

H

CONDITIONER GP 137-2134 RENR2686 1 WH/RD-14 515-H4 GY-14 MOTOR 2 BK-14 200-H13 BK-14 BLOWER H-C2 MOTOR 3E3360 3E6392 J-C29 155-2273 2

H-C3 3E-3381 200-H11 BK-14

CONN 38 6 PIN

RENR2686 522-H7 WH-14 200-H12 BK-14 THERMOSTAT SW 3E5464

RENR2684 602-F34 WH-16

8 WIPER B+ BU-18 J-C27 1552252 WIPE WASH TURN SW 12 PIN 1416579

119-J141 PK-16 590-J151 GY-16 591-J336 WH-16

+V IN OUT INT WIPER MODULE 1437884

LH DOOR SW 103-F35 RD-14

FOG LAMP SW 1701311

9D4068

T°

RENR2685

FRONT WIPER 1606340

113-J333 OR-16 121-J273 YL-14 102-J278 RD-14 115-J279 RD-14 103-J276 RD-14 119-J259 PK-16 200-J236 BK-14 200-J236 BK-14 200-J244 BK-14 200-J335 BK-14 200-J386 BK-16 200-J337 BK-14 200-J341 BK-16 200-J344 BK-14

119-J139 PK-16

113-P56 OR-14 150-P52 OR-14 150-P53 OR-14

229-P104 BK-16 229-P105 BK-16

120-J27 YL-12 149-J331 PU-14 124-J290 GN-14 149-J330 RD-14 103-J275 RD-14 119-J160 PK-16 121-J281 YL-14

200-J340 BK-16 200-J337 BK-14 119-J140 PK-16

CBL CP1 BK-2 PRELUBE CHASSIS GND

121-F56 YL-14

1 2

3 4

518-J143 OR-16 FLASHER 1080358 103-J312 RD-14

RENR2685

200-J343 BK-16

MOTOR

185-AJ13 YL-18

AJ-C4 3E7996 1

1

115-J279 RD-14 J-C9 1552252 J-C20 3E3388 103-J401 RD-16 200-J335 BK-14

CONN 40 12 PIN CONN 39 8 PIN 7 6

115-F14 RD-14 F-C2 3E5179

EW-C1 3E3385 103-EW7 RD-16 200-EW6 BK-14

602-EW5 WH-16 RENR2684 CAB DOME LAMP EW-C2 3E3367 3E6389 A RD-18 C WH-18 B BK-18

RENR2685

P-C11 9X7144 113-P55 OR-14 200-P24 BK-16

185-AJ13 YL-18 185-AJ12 YL-18 200-AJ17 BK-16 200-AJ18 BK-16

T°

4 + BATTERY 6 + BATTERY 5 - BATTERY 11 - BATTERY REAR ENGINE ECM 1328900

RD +24V BK GROUND WH SIGNAL HOIST LEVER POS SENSOR 1618937

GND

151-PA2 OR-14 151-PA135 OR-14 BK-14 BK-14

5

3

RH TURN IND LAMP 1631879

BK GY BR OR

CONN 65 PA-C26 24 PIN 9X7143 2 113-PA37 OR-14 13 200-PA153 BK-16

-BATTERY +BATTERY (UNSWITCHED) KEY SWITCH ON (MAIN POWER)

KEY SWITCH ON

AJ-C8 1042921

REVERSE IND LAMP 1631878

K-C15 1071984

GN

151-PA1 OR-14 151-PA136 OR-14 229-PA44 229-PA45

113-PA5 OR-14 151-PA136 OR-14 151-PA1 OR-14

200-J352 BK-16 200-J343 BK-16 124-J290 GN-14

1153055 ENGINE ECM MASTER

PA-C1 1010204 23 113-PA38 OR-14

113-PA37 OR-14 113-PA5 OR-14

A B C

HI BEAM IND LAMP 1631880

K-C11 1071984

4 1 2 6 3 5 J-C31 1552273

ENG BLOCK GROUND 2

229-PA45 BK-14 229-PA44 BK-14 229-PA137 BK-14

5 4 6

113-AJ29 OR-16 J879-AJ28 GN-18 M996-AJ30 PK-16

185-AJ8 YL-18 185-AJ9 YL-18

F-C10 3E7996

1 3 4 6

LH TURN IND LAMP 1631879

K-C10 1071984

L

229-PA137 BK-14 151-PA134 OR-14 113-PA138 OR-14

200-J386 BK-16 151-J270 GN-14 151-J271 GN-14 J-C51 9X7148

RENR2685 606-K29 GY-16 200-K32 BK-16

RENR2687

AJ-C1 3E5179

1 8 11

1 J-C33 1552269

1 110-J247 RD-4 110-E49 RD-4 J-C1 1275484 CONN 27 E-C4 1275483 1 PIN

105-J356 RD-16 308-J299 YL-16 185-J130 YL-16 105-J76 RD-16 139-J364 OR-10 125-J400 OR-12 YL C OFF PU S ON OR B ST BR KEY START SW 1107887

AJ-C3 10 PIN 1267896 9W3089 6 +V 113-AJ31 OR-18 XMSN CANE POS SENSOR J-C57 1552252

RENR2684 612-K23 GY-16 200-K33 BK-16

R 1 2 3 4

308-K67 YL-16 326-K68 PU-16 307-K69 OR-16 105-K70 RD-16 RENR2681

KNOB AS. 1450846 CIGAR LIGHTER 1450847

K-C8 RENR2685 1071984 605-K30 YL-16 200-K35 BK-16

CHASSIS CONTROL 1499994

113-J334 OR-16 PA-C16 3E6286

CONN 26 2 PIN EC-C6 3E3364

170-E44 RD-14

113-E39 OR-16 185-E40 YL-16 119-E41 PK-16 176-E2 RD-12 176-E1 RD-12

122-J194 BU-16 121-J281 YL-14 102-J283 RD-14 115-J285 RD-14 149-J330 RD-14 124-J290 GN-14 105-J76 RD-16 103-J275 RD-14 308-J258 YL-16 200-J353 BK-16 126-J450 RD-14 126-J451 RD-14 J-C14 CONN 23 E-C1 7X6222 24 PIN 9X0146

113-E39 OR-16 170-E44 RD-14 119-E41 PK-16 185-E40 YL-16 151-E37 GN-14 150-E38 RD-14 123-E34 WH-16 122-E35 BU-16 121-E30 YL-14 102-E26 RD-14 115-E27 RD-14 149-E28 RD-14 124-E29 GN-14 105-E24 RD-16 103-E25 RD-14 308-E47 YL-16 200-E48 BK-16 126-E3 RD-14 126-E4 RD-14 1 2 4 5 6 7 8 9 10 11 12 13 14 15 16 18 19 20 21 113-J265 OR-18 170-J20 RD-14 119-J160 PK-16 185-J130 YL-16 151-J272 GN-14 150-J269 RD-14

115-J285 RD-14 113-J265 OR-18 102-J283 RD-14 109-J342 RD-4 110-J247 RD-4 173-J436 RD-12 122-J194 BU-16 308-J258 YL-16

173-E36 RD-12 151-E37 GN-14 150-E38 RD-14

120-J27 YL-12 121-J281 YL-14 124-J290 GN-14 149-J330 RD-14 103-J275 RD-14 119-J160 PK-16

CONN 22 E-C2 J-C13 12 PIN 8N1520 8N1519 2 127-J237 RD-12 127-E22 RD-12 3 128-J239 RD-12 128-E23 RD-12 4 139-J364 OR-10 139-E32 OR-10 5 120-J27 YL-12 120-E31 YL-12 8 176-J452 RD-12 176-E1 RD-12 9 176-J398 RD-12 176-E2 RD-12 10 173-J436 RD-12 173-E36 RD-12 11 125-J400 OR-12 125-E53 OR-12 12 109-J342 RD-4 109-E46 RD-4

J-C87 1153082

10 11 13 14 12 15

150-J267 RD-14 150-J268 RD-14 151-J270 GN-14 151-J271 GN-14 150-J269 RD-14 151-J272 GN-14 200-J449 BK-12 200-J353 BK-16 170-J20 RD-14 176-J452 RD-12 176-J398 RD-12 126-J451 RD-14 126-J450 RD-14 151-J272 GN-14 150-J269 RD-14

5A 24V TO 12V CONVERTER 1191733 +24 V BATTERY IN +24 V SWITCHED IN GROUND +12 V MEMORY OUT +12 V SWITCHED OUT GROUND

K-C19 1552272

BLOWER SW 1570217

RENR2684 C569-K28 YL-16 200-K38 BK-16

RENR2684 611-K22 PU-16 200-K34 BK-16

BRAKE RETRACT SW 1701308 RENR2684

AC ON SW 1701304

B

124-K8 GN-14

200-K31 BK-16 200-K38 BK-16 200-K25 BK-16 200-K37 BK-16

K-C1 1130580

3

200-J337 BK-14 119-J140 PK-16 500-J328 BR-16 502-J135 OR-16

RENR2684

A251-N17 BK-16 105-N8 RD-16 120-N29 YL-16 200-N13 BK-14

CONN 35 J-C10 3E6286 40 PIN 6 124-J290 GN-14 20 200-J352 BK-16 308-J299 YL-16 38 37 326-J423 PU-16

2

2 10 PIN

200-J340 BK-16 501-J136 GN-16

9 2 1 3

K-C4 3E7996 139-K1 OR-10

CONN 37 1 PIN K-C17 1275485 1 139-K1 OR-10 J-C11 1275486 124-K80 GN-14 124-K81 GN-14 124-K8 GN-14 200-K32 BK-16 200-K33 BK-16 200-K20 BK-16 200-K34 BK-16 200-K35 BK-16

110-J247 RD-4 173-J436 RD-12

C D 10 PIN

K-C2 3E7996 RENR2686 C 521-K59 YL-16 D 200-K37 BK-16 10 PIN

150-J267 RD-14 150-J268 RD-14

CBL-CT1 RD-2

200-AN102 BK-16 200-AN85 BK-14 200-AN86 BK-14 200-AN87 BK-16 200-AN88 BK-14 200-AN52 BK-14 200-AN57 BK-14 200-AN50 BK-14 200-AN58 BK-14 200-AN75 BK-14

113-AN37 OR-16

113-AN13 OR-16

20

AUTO RETARDER SW K-C7 1701299 3E7996 4 5 5 6

124-K80 GN-14 RENR2684 X971-K60 OR-16 200-K25 BK-16

506-J138 PU-16

21 105-AN95 RD-16 105-J356 RD-16 37 149-AN46 PU-14 149-J331 PU-14 J-C47 AN-C19 9X0141 9X1343 CONN 4 40 PIN

BU-16 YL-16 OR-16 RD-14 CONN 49 AN-C1 12 PIN CH-C4 1552252 3E5179 122-CH33 BU-16 9 308-CH34 YL-16 8 113-CH23 OR-16 3 170-CH19 RD-14 1

110-CN13 RD-4 CONN 58 CN-C5 P-C6 1275483 1275484 1 PIN

POWER PORT 1172311

C569-N16 YL-16 200-N12 BK-16

RENR2684

CHASSIS GROUND

122-AN10 308-AN40 113-AN12 170-AN36 122-AN53 BU-16 122-AN74 BU-16 122-AN79 BU-16

170-CH20 RD-14 113-CH24 OR-16

1

CONN 20 DIAGNOSTIC CONN 9 PIN A N-C8 105-N9 RD-16 B 9W1951 CONN 21

200-N34 BK-16 120-N5 YL-16 120-N6 YL-16

CONN 3 40 PIN J-C42 9X1343 6 A251-J190 BK-16 9 170-J166 RD-14 10 113-J249 OR-16 19 308-J305 YL-16 20 122-J194 BU-16 CH-C1 9X0141 A251-CH2 BK-16 170-CH20 RD-14 113-CH24 OR-16 308-CH34 YL-16 122-CH33 BU-16 113-CH15 OR-16 A251-CH2 BK-16 170-CH1 RD-14 122-CH33 BU-16 308-CH34 YL-16 170-CH19 RD-14 113-CH23 OR-16

PWM BUFFER 2 AH-C10 1042921 WH 1260182 1 RD GY SENDER A VS RD 2 BK GN GROUND GROUND BK B C SIGNAL YL STEERING OIL LEVEL SENSOR G439-AH33YL-16 RENR2683 1727724 J842-AH31 BK-16

17 113-AH30 OR-16 AH-C1 AW-C21 9X0145 7X6222 CONN 82 24 PIN

CONN 1 40 PIN 113-AW67 OR-16 113-AW6 OR-16 113-AW3 OR-16 113-AW11 OR-16 113-AW73 OR-16 113-AW23 OR-16 J767-AW69 GY-16 RENR2682 H429-AW72 BU-16 A B C

AW-C23 3E3370

RH REAR PARK BK REL PRESS 1439170 OR VS BK GROUND WH SIGNAL

113-AW22 OR-16 J767-AW68 GY-16 H428-AW71 GY-16

LH REAR PARK BK REL PRESS 1439170 OR VS BK GROUND WH SIGNAL

A B C

AW-C13 3E3370

RENR2682

AW-C20 J-C45 9X7147 9X7148 3 113-AW57 OR-16 113-J374 OR-16

RENR2687

RENR2687

113-AW3 OR-16 J879-AW4 GN-16 J821-AW5 BR-16 AW-C14 3E3367 A NOTE: SENSOR NOT INSTALLED B C

RENR2683

113-AW6 OR-16 J879-AW7 GN-16 J820-AW8 OR-16

AW-C15 3E3367

A NOTE: SENSOR NOT INSTALLED B C

110-P27 RD-4

1 2

200-J199 BK-14

CONN 57 P-C5 CN-C4 1130581 3E6287 40 PIN 1 1 150-P1 OR-14 150-CN14 RD-14 3 3 150-P2 OR-14 150-CN15 RD-14 7 113-P5 OR-14 113-CN45 OR-16 7 113-CN18 OR-16 113-CN46 OR-16 7 113-PA5 OR-14 31 18 200-PA153 BK-16 200-CN24 BK-16 1 21 151-PA1 OR-14 151-CN27 GN-14 3 28 151-PA136 OR-14 151-CN33 GN-14 PA-C30 CONN 55 CN-C3 CN-C2 CONN 8 1130580 40 PIN 3E6286 9X7147 40 PIN

+

403-P23 GN-18 R 3E7577 ALTERNATOR 1

521-J403 YL-14

WASHER MOTOR 1270833

RETARDER SW +V GROUND SIGNAL OUT 1533717

+

A495-P25 GY-18 R 3E7577 ALTERNATOR 2

RENR2686

c

RENR2687

15A VIMS BREAKER 6T3643

RENR2685

RENR2683

E710-C37 BU-16 113-C25 OR-16 113-C26 OR-16 E710-C38 BU-16

CONN 46 1 PIN 1 120-J27 YL-12 120-N7 YL-12 RENR2684 C569-N14 YL-16

FUEL LEVEL SENSOR AW-C17 3E3373 1249325 OR-18 1 +V ANALOG 113-AW11 OR-16 BK-18 2 DIGITAL RET J842-AW12 BK-16 BU-18 3 PROG SIG YL-18 4 447-AW13 PK-16

101-CK1 RD-10 101-CK2 RD-10

CONN 59 CN-C6 CN-C1 CONN 7 J-C50 P-C7 1275484 8N1518 25 PIN 8N1517 1275483 1 PIN 1 19 109-P28 RD-4 109-CN12 RD-4 109-J342 RD-4

ALT

ALT

c

A251-J195 BK-18 105-J1 RD-16

A

101-EK1 RD-10 15A 101-CK1 RD-10 ADEM FRONT BREAKER 6T3643

c

E710-C29 BU-16 113-C35 OR-16 RENR2683

C-C10 3T3158

113-J249 OR-16 113-J374 OR-16

B

A-C13 9X1054

STEERING BRAKE BLEED RELAY 3E5239

101-EU1 RD-10

20A IBC CONTROL BREAKER 6T3644

c

C-C7 3T3158

PU-18 BR-18

c

CONN 17 24 PIN J-C41 N-C2 9X0146 7X6222

Back Page

128-J240 RD-14 127-J238 RD-14

127-A34 RD-14 H809-A64 YL-16 RENR2687 H867-A60 YL-16 327-A66 PK-14 RENR2684 1 5 2 4 3 86

85 87 87a

87 87a

30

86

85

30

A-C12 9X1054

121-A58 YL-14 321-A59 BR-16 RENR2687 H867-A16 YL-16 612-A61 GY-14 RENR2684

BACKUP ALARM LIGHT RELAY 3E5239

JUNCTION BLOCK 21 TERM

PANEL LAMP 3 163-6509

C-C11 3E3361

1552273 J-C26 1 113-J127 OR-16 2 J767-J159 GY-18 3 K992-J126 PU-16 6 PIN RENR2682

A-C11 9X1054

200-A53 BK-14

86

85 87 87a

FOGLAMP RELAY 3E5239

1 5 2 4 3

A-C10 9X1054

1 5 2 4 3

HEADLAMP RELAY 3E5239

30

87 87a

1 5 2 4 3 86

85

30

115-A55 PK-14 627-A56 YL-14 RENR2684 200-A52 BK-14 631-A57 GY-14 RENR2684

RENR2684

102-A49 RD-14 610-A50 OR-14 200-A51 BK-14 619-A54 GN-14

RENR2684

RENR2684 87 87a

A-C9 9X1054

RENR2682 86

85

30

1 5 2 4 3

103-A46 RD-14 958-A47 YL-14 J811-A45 BK-14 604-A48 OR-14

RENR2685 87 87a

1 5 2 4 3 86

85

30

A-C7 3E5519

575-A19 591-A43 200-A22 119-A44 500-A67

YL-16 WH-16 BK-16 PK-16 BR-16

STOPLAMP RELAY 3E5239

102-J283 RD-14 113-J265 OR-18 115-J285 RD-14 113-J150 OR-18 113-J334 OR-16

Back Page

128-J240 RD-14 127-J238 RD-14 103-J276 RD-14 200-J236 BK-14 119-J259 PK-16 102-J284 RD-14 115-J286 RD-14 121-J282 YL-14 A-C1 CONN 29 J-C15 1130580 3E6286 40 PIN

103-J275 RD-14 103-J276 RD-14 149-J330 RD-14 149-J331 PU-14

8 113-J14 OR-18 113-C24 OR-16 J-C7 CONN 43 C-C1 3E5179 12 PIN 3E5176

113-J14 OR-18 102-J278 RD-14 121-J281 YL-14 113-J333 OR-16 121-J273 YL-14 115-J279 RD-14

WIPER MOTOR RELAY 3E5239

15A

WIPER BREAKER 6T3642

SPEEDO TACH CLUSTER VIMS MESSAGE CENTER CLUSTER 6V6457 1492357

PANEL LAMP 4 163-6509 C-C14 RENR2683 CONN 45 3E3388 113-C42 OR-18 1 8 PIN

RENR2685

RENR2684 87 87a

1 5 2 4 3 86

85

30

A-C5 9X1054

START AID PULL IN RELAY 1 3E5239

PRELUBE RELAY 3E5239

A-C6 9X1054

RENR2691 87 87a

START AID HOLD RELAY 1 3E5239

127-A33 RD-14 X809-A41 BU-14 X998-A37 BR-16 X337-A42 WH-14

RENR2681

86

85

30

1 5 2 4 3

127-A32 RD-14 R998-A36 BR-16 R810-A38 BR-16 R317-A39 YL-14

127-A31 RD-14 RENR2689

127-A30 RD-14 127-A29 RD-14 85 87 87a

A-C4 9X1054

R984-A2 GY-14 R807-A26 WH-16 127-A27 RD-14 127-A28 RD-14

87 87a

1 5 2 4 3 86 30

86

85

30

RENR2681

RENR2681

RENR2690

RENR2681 86

85 87 87a

START AID HOLD START AID PULL RELAY 2 IN RELAY 2 3E5239 3E5239

XMSN CONTROL BREAKER 6T3643

3 15 9 24 8 22 26 29

128-A17 RD-14 127-A30 RD-14 103-A46 RD-14 200-A53 BK-14 119-A44 PK-16 102-A49 RD-14 115-A55 PK-14 121-A58 YL-14

101-EV1 RD-10 101-CK7 RD-10

ADEM REAR BREAKER 6T3643

15A

20A 112-CK27 PU-12 AC CONDENSER BREAKER 6T3644

112-EL1 PU-10

10A

AIR DRYER BREAKER 6T3642

123-E34 WH-16 122-E35 BU-16 126-E4 RD-14 126-E3 RD-14

121-E30 120-E31 139-E32 125-E53

101-CK5 RD-10 101-CK6 RD-10 101-CK8 RD-10 101-CK7 RD-10

101-CK4 RD-4 101-CK1 RD-10 101-CK2 RD-10 101-AA1 RD-00 TERMINAL STUD 2 STUD AS 9G8451 3T8607

YL-14 YL-12 OR-10 OR-12

RD-14 RD-14 RD-14 GN-14

200-AW65 BK-16

CBL-CU1 RD-00

CBL-CY1 RD-00 150A ALTERNATOR BREAKER 1265008

200-E48 BK-16 308-E47 YL-16 109-E46 RD-4

ALTERNATOR BREAKER 2 9S4693

AC BREAKER 3T3643

102-E26 115-E27 149-E28 124-E29

STOP TURN DOME BREAKER 6T3643

10A

112-CK16 PU-10 15A ADEM MASTER BREAKER 6T3643

112-CK15 PU-10 10A 112-EL1 PU-10 POWER WINDOW BREAKER 6T3642

101-EK1 RD-10 20A CHASSIS CONTROL BREAKER 6T3644

PU-10

112-CK26 PU-12

15A

101-CK5 RD-10

112-EN1

A274-J233 BK-14 A274-J417 BK-14 A274-J427 BK-14 A274-J430 BK-14 A274-J434 BK-14 173-J158 RD-16 173-J418 RD-16 173-J428 RD-16 173-J431 RD-16 173-J435 RD-16

113-J15 OR-16 113-J387 OR-16 113-J374 OR-16 113-J127 OR-16 113-J333 OR-16 113-J249 OR-16 113-J334 OR-16 113-J265 OR-18 113-J266 OR-18

20A BRAKE RETRACT BREAKER 6T3644

101-EG1 RD-10 15A

24V ACCESSORIES BREAKER 6T3643

112-CK25 PU-12

15A ACC LAMP BREAKER 3T3643

112-EM1 PU-10

15A

112-CK24 PU-12 20A CONVERTER BREAKER 6T3644

- BATTERY 2 - BATTERY 22 - BATTERY 46 - BATTERY 56 - BATTERY 69 + BATTERY 1 + BATTERY 23 + BATTERY 47 + BATTERY 57 + BATTERY 70 KEY SWITCH OFF 38 1607690 J-C34

7 6 3 2 1 5 4 8 9

101-CK6 RD-10 10A KEY BREAKER 6T3642

110-E49 RD-4

80A

112-EM1 PU-10 15A BACKUP ALARM BREAKER 3T3643

101-EJ1 RD-10 15A FLOODLAMP BREAKER 3T2662

128-A17 RD-14

113-J387 OR-16 113-J15 OR-16 A274-J439 BK-14 A274-J438 BK-14 113-J164 OR-18 113-J327 OR-18 113-J36 OR-16 102-J284 RD-14 121-J282 YL-14 115-J286 RD-14 A274-J427 BK-14 A274-J417 BK-14 A274-J233 BK-14 A274-J430 BK-14 A274-J434 BK-14 113-J92 OR-18

OR-18 RD-14 RD-14 RD-14 RD-14 RD-14 RD-14

101-EF1 RD-10 20A START AID BREAKER 2 6T3644 101-EF1 RD-10

80A 109-E33 RD-4 ALTERNATOR BREAKER 1 9S4693

101-CK3 RD-4 101-CK5 RD-10 101-CK6 RD-10 101-CK7 RD-10 101-CK8 RD-10

101-EH1 RD-10 15A HEADLAMP BREAKER 3T2662

113-J92 OR-18

JUNCTION BLOCK J-C90 1153082 21 TERM

113-J266 102-J283 102-J284 102-J278 115-J285 115-J286 115-J279

PU-10 PU-10 PU-10 PU-12 PU-12 PU-12 PU-12

RD-10

J-C32 1471446 KEY SWITCH 58

JUNCTION BLOCK 21 TERM

113-J164 OR-18 113-J92 OR-18 113-J327 OR-18 113-J150 OR-18 113-J36 OR-16 113-J14 OR-18

RD-2

MAIN RELAY 3T0376 112-CK15 112-CK16 112-CK17 112-CK24 112-CK25 112-CK26 112-CK27

20A 101-EG1 START AID BREAKER 1 6T3644

126-J450 RD-14 126-J451 RD-14 176-J452 RD-12 176-J398 RD-12 170-J20 RD-14

1 5 2 4 3 J-C89 1153082

7 6 3 2 1 5 4 8 9 10 11 12 13 14 15

CBL-CV1 BK-00

101-FC1

GN-18 GN-18

1221134 AW-C2 3E3361 BRAKE ACCUM BLEED SOL

A252-J232 BK-14 A252-J395 BK-14

CHASSIS GND

JUNCTION BLOCK 21 TERM

121-J273 YL-14 121-J282 YL-14 121-J281 YL-14 A274-J439 BK-14 A274-J438 BK-14 A274-J427 BK-14 A274-J430 BK-14 A274-J434 BK-14 A274-J233 BK-14 A274-J417 BK-14

1 2

112-CK17 PU-10 113-E39 OR-16

327-AW24 PK-16 RENR2684

TERMINAL STUD 9G8451

30

170-J166 RD-14 170-J20 RD-14 A251-J190 BK-16 A251-J254 BK-16 A251-J195 BK-18

J-C88 1153082

18 17 16 7 6 3 2 1 5 4 8 9

REAR FRAME GROUND 2 200-AW76 BK-10

RD-12 RD-12 RD-16 RD-14

113-J327 OR-18 A252-J231 BK-16 A252-J230 BK-16 A252-J359 BK-16 A252-J358 BK-16 A252-J59 BK-16 176-J37 RD-16 176-J38 RD-16 176-J384 RD-16 176-J383 RD-16 176-J385 RD-16 J-C4 1607690

DISCONNECT SW 7N0718 CBL-CW1 BK-00

39 2 22 46 56 69 1 23 47 57 70

A-C2 9X1054

+24V - BATTERY - BATTERY - BATTERY - BATTERY - BATTERY + BATTERY + BATTERY + BATTERY + BATTERY + BATTERY IBC CONTROL 1499995

POS NEG BATTERY 2 1152422

A251-J254 BK-16 A274-J439 BK-14 A274-J438 BK-14 REAR CAB GROUND 8X4711 BOSS 1

1 5 2 4 3

+24V BATTERY GROUND +BATTERY VIMS MAIN MODULE 1499997

J-C3 1471446 113-J36 OR-16 KEY SWITCH 58

1 1 170-CG16 RD-16 170-J224 RD-16 2 2 A251-CG17 BK-16 A251-J339 BK-16 8 8 113-CG20 OR-16 113-J387 OR-16 CG-C4 CG-C1 J-C84 CONN 16 8N1513 8N1514 8N1514 37 PIN

CONN 12 CG-C6 CG-C5 70 PIN 1607689 1338753 1 1 170-CG1 RD-14 14 14 170-CG29 RD-14 2 2 A251-CG3 BK-16 15 15 A251-CG30 BK-16 46 46 113-CG43 OR-16

VIMS 1499996 + BATTERY + BATTERY - BATTERY - BATTERY KEY SWITCH

1607690 AM-C6

J-C5 1607689 170-J19 RD-14 170-J18 RD-14 A251-J252 BK-16 A251-J253 BK-16 113-J15 OR-16

BATTERY 1 1152422

2 126-AM2 RD-14 126-J450 RD-14 3 126-AM7 RD-14 126-J451 RD-14 4 A253-AM12 BK-14 A253-J396 BK-14 5 A253-AM20 BK-14 A253-J202 BK-14 AM-C2 CONN 14J-C59 3E5179 3E5176 12 PIN

128-A18 RD-14 T998-A21 BR-16 T810-A23 BR-16 T317-A24 YL-14 A-C3 9X1054

126-AM1 RD-16 126-AM22 RD-16 126-AM21 RD-16 126-AM4 RD-16 126-AM10 RD-16 A253-AM5 BK-16 A253-AM6 BK-16 A253-AM23 BK-16 A253-AM24 BK-16 A253-AM11 BK-16

T984-A8 GY-14 T807-A13 WH-16 128-A14 RD-14 128-A15 RD-14

1 23 47 57 70 2 22 46 56 69

CBL-EA1 RD-00

POS NEG + BATTERY + BATTERY + BATTERY + BATTERY + BATTERY - BATTERY - BATTERY - BATTERY - BATTERY - BATTERY

RENR2684

777-AW75 PU-10

MOTOR BRAKE RETRACT MOTOR 8C9514

127-E22 128-E23 105-E24 103-E25

CONN 15 24 PIN XMSN CONTROL CF-C4 CF-C5 J-C60 1471446 1588618 7X6222 9X0146 KEY SWITCH 58 19 113-CF19 OR-18 113-J164 OR-18

RENR2680 797 TRUCK POWER DISTRIBUTION AND GROUND CIRCUITS