CAT 450E Backhoe Loader Electrical System Schematic Manual – PDF DOWNLOAD

Page 1

CONN 18

109

104

CONN 16

113

Connector Location Schematic Location

Connector Number CONN 1

J-15

CONN 2

I-15

CONN 3

H-14

CONN 4

G-14, G-15

CONN 5

I-15

CONN 6

G-15

CONN 7

E-14

114

11

CONN 37

95

FRONT CONSOLE

CONN 9

CONN 12

CONN 10

D-16

1

Solenoid - Hoe Aux Valve 1-1

G-16

66

Alarm As - Backup

I-16

2

Solenoid - Hoe Aux Valve 1-2

F-16

67

Alternator

D-4

3

Solenoid - Hoe Aux Valve 2-1

G-16

68

Battery

D-6

4

Solenoid - Hoe Aux Valve 2-2

G-16

69

F-5

70

Blower Gp - Cab (Heater)

C-12

5

Solenoid - Hyd Torque Limit

Compressor Gp - Refrigerant

H-3

6

Solenoid - Implement Lockout

H-16

71

Control Gp - Engine ECM

E-2

7

Solenoid - Pattern Changer 1

I-16

72

Control Gp - Joystick (LH)

H-16

8

Solenoid - Pattern Changer 2

I-16

73

Control Gp - Joystick (RH)

G-16

9

Solenoid - Reverse

E-5

74

Control Gp - Machine ECM

J-10

10

Solenoid - RTD Loader

H-6

75

Control Gp - Transmission (Fwd, Neu, Rev)

H-10

11

Solenoid - Wastegate Actuator

D-3

76 77

Electronics Gp - Communication (PL 300)

J-6

12

Suppressor - Arc

J-3

Flasher As - (12-Volt)

I-2

13

Suppressor - Arc (Front Work)

J-11

78

Glow Plugs

C-4

14

Suppressor - Arc (HVAC)

G-3

79

Ground - Control

D-7

15

Suppressor - Arc (Hyd Torque Limit)

F-5

80

Ground - Engine

G-7

16

Suppressor - Arc (Implement Enable)

H-16

81

Ground - Lower Cab

D-7

17

Suppressor - Arc (Pattern Changer)

I-16

82

Ground - Upper Cab

B-16

18

Suppressor - Arc (Rear Work)

I-11

83 84

Ground - Upper Cab

F-16

19

Suppressor - Arc (Ride Control)

H-6

Horn - Forward

G-5

20

Suppressor - Arc (RTD)

H-6

85

Injectors

E-4

21

Suppressor - Arc (XMSN Diode Block)

G-11

86

E-14

Module Gp - Display

D-16

22

Suspension Gp - Seat

D-7

87

B-13, C-13

Motor Gp - Front Washer

G-5

23

Switch - Air Filter

F-5

88

Motor Gp - Rear Washer

G-5

24

Switch - Temp (HVAC) (Air, Heater Select)

Motor Gp - Starter

D-5

25

Switch As - Battery Disconnect

CONN 10

B-13

CONN 11

C-12, C-13

CONN 12

D-13

Motor Gp - Window Wiper - (Front)

F-15

26

CONN 13

C-13

Motor Gp - Window Wiper (Rear)

F-16

27

CONN 14

C-13

Panel Gp - Fuse (Includes Relay)

E-1

CONN 15

C-13

Radio - Product Link

CONN 16

H-11

Relay As - (12-Volt) (All Wheel Drive)

CONN 17

G-11

Relay As - (12-Volt) (Backup Alarm)

CONN 18

G-11

Relay As - (12-Volt) (High Speed)

CONN 19

F-11

C-12

89

E-7

90

Switch As - Engine Shutdown

D-5

91

Switch As - Foot (Differential Lock on, off)

I-11

92

28

Switch As - Limit (Service Brake, LH)

I-11

93

J-8

29

Switch As - Limit (Service Brake, RH)

I-11

94

F-1

30

Switch As - Multifunction (HD Light, Turn, Wiper)

D-11

95

H-1

31

Switch As - Parking Brake

E-13

96

C-11

32

Switch As - Pressure (Hyd Oil Filter Bypass)

E-5

97

Relay As - (12-Volt) (Horn)

H-1

33

Switch As - Pressure (Refrigerant)

H-3

98

Relay As - (12-Volt) (Implement Disable)

G-1

34

Switch As - Pressure (Ride Control)

H-6

99

Relay As - (12-Volt) (Position Lamp)

H-1

35

Switch As - Pressure (Service Brake)

H-16

100

Relay As - (12-Volt) (Ride Control)

F-1

36

Switch As - Return to Dig

I-6

101

Relay As - (12-Volt) (Start)

D-4

37

Switch As - Rocker (Air Cond, Htr Select)

D-12

102

Relay As - (12-Volt) (Torque Limiter)

I-2

38

Switch As - Rocker (All Wheel Drive)

F-10

103

Relay As - Timer

I-16

39

Switch As - Rocker (Autoshift, Standard Shift)

H-10

104

CONN 20

I-7

CONN 21

I-7

CONN 22

E-7, F-7

CONN 23

E-7

CONN 24

C-7, J-5

CONN 25

E-7, F-7

Relay Gp - (12-Volt) (Power Distribution)

J-1

40

Switch As - Rocker (Auxiliary Hydraulic Fan)

E-15

105

CONN 26

H-7

Relay Gp - (12-Volt) (Power, 1)

J-2

41

Switch As - Rocker (Blower Fan Speed)

C-12

106

CONN 27

H-7

Relay Gp - (12-Volt) (Power, 2)

J-2

42

Switch As - Rocker (Floodlight, Front)

D-15

107

CONN 28

J-2

Relay Gp - Power (Engine)

C-5

43

Switch As - Rocker (Floodlight, Rear)

D-15

108

CONN 29

J-7

Resistor As - Connection (3-Pin)

I-7

44

Switch As - Rocker (Hazard Warning Lights)

E-11

109

CONN 30

J-7

Resistor As - Connection (3-Pin)

H-15

45

Switch As - Rocker (Horn)

F-10

110

CONN 31

I-6

Resistor As - Excitation

D-4

46

Switch As - Rocker (Hydraulic Lockout)

E-15

111

CONN 32

G-5

Resistor As - Motor Speed

B-12

47

Switch As - Rocker (Mode Select)

J-11

112

CONN 33

E-5, J-5

Sender - Coolant Temperature

F-5

48

Switch As - Rocker (Ride Control)

F-10

113

CONN 34

E-5, I-5

Sender - Fuel Level

G-5

49

Switch As - Rocker (Transmission Neutral Lock)

G-10

114

CONN 35

E-5, J-5

Sender As - Temperature (Transmission)

F-5

50

Switch As - Rocker (Warning Beacon)

D-15

115

CONN 36

E-5, J-5

Sensor - Pressure (Water Separator)

G-5

51

Switch As - Rocker (Wiper, Washer, Rear)

C-15

116

Sensor Gp - Coolant Temperature

D-3

52

Switch As - Start (Key)

C-16

117

Sensor Gp - Crankshaft Speed

D-3

53

Switch Gp - Push Button (Neutralizer)

I-7

118

Sensor Gp - Fuel Rail Pressure

E-4

54

Valve Gp - Pilot (Stabilizer)

J-16

119 120

CONN 19

94

Alarm - Action

CONN 9

UNDER FRONT CONSOLE

CONN 8 CONN 14

93

Machine Location

CONN 8

CONN 37 I-11 The connectors shown in this chart are for harness to harness connectors. Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart.

103

Schematic Location

Component

Sensor Gp - Hyd Oil Temperature

D-5

55

Valve Gp - Solenoid (12-Volt) (Accum)

H-6

Sensor Gp - Intake Manifold Pressure

F-4

56

Valve Gp - Solenoid (All Wheel Drive)

J-3

121

Sensor Gp - Intake Manifold Temperature

D-3

57

Valve Gp - Solenoid (Diff Lock)

J-3

122 123

Sensor Gp - Oil Pressure

E-4

58

Valve Gp - Solenoid (Forward High)

I-3

Sensor Gp - Position (Rotary)

F-5

59

Valve Gp - Solenoid (Forward Low)

I-3

124

Sensor Gp - Pump Cam Speed

D-3

60

Valve Gp - Solenoid (Reverse)

I-3

125

Sensor Gp - Speed (Transmission)

F-5

61

Valve Gp - Solenoid (Speed Clutch 1)

J-3

126

Solenoid - All Wheel Drive

E-5

62

Valve Gp - Solenoid (Speed Clutch 2)

J-3

127

Solenoid - Diff Lock

E-5

63

Valve Gp - Solenoid (Speed Clutch 3)

J-3

128

Solenoid - Forward

E-5

64

Valve Gp - Solenoid (Ride Control, Switch)

H-6

129

Solenoid - Fuel Pump

D-3

65

450E Backhoe Loader Electrical System RBA210-UP LYR1-UP

© 2012 Caterpillar, All Rights Reserved

Harness And Wire Electrical Schematic Symbols

CONN 6 CONN 7

29

44

CONN 30 CONN 20

CONN 31

12

81

82

69

68

73

9

72

112

92

49

Symbols

26

CONN 4

47

Printed in U.S.A.

T

Pressure Symbol

Temperature Symbol

66

Level Symbol

Flow Symbol

Circuit Breaker Symbol

Symbols and Definitions

CONN 3

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it. Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be disconnected from the component. Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine. Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine. Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch. Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.

T

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay. Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work. Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols Wire, Cable, or Harness Assembly Identification: Includes Harness Identification Letters and Harness Connector Serialization Codes (see sample).

Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)

L-C12 3E-5179

AG-C4 111-7898

CONN 5 CONN 2

100

45

71

67

2

38

13

89

CONN 15 CONN 11 CONN 13

4

CONN 21

54

21

24

57 128

14

46

18

19

101

Plug

64

23

91

37

48

UNDER PLATFORM - REAR VIEW

6

79

20

15

17

78

83

10

59

84

120

MACHINE TOP VIEW - CAB ROOF REMOVED

CONN 27 85

118

35

33

87

36

30

NOT SHOWN

NOT SHOWN

31

28

41

32

115

117

107

108

1

22

116

105

50

CONN 23 CONN 25

76

125

CONN 22 74

43

CONN 24 55

97

56

65

3

70 122

CONN 32

60 58

7

53

51

63

62

123

49

127

80

124

121

126

61

CONN 33

ENGINE VIEW WITH XMSN

CONN 34 CONN 35 CONN 36

16

25

98

Receptacle Pin or Socket Number

1 2

Deutsch connector: Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.

1 2

Sure-Seal connector: Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets.

5A Fuse (5 Amps)

9X-1123

Component Part Number

325-AG135 PK-14

CONN 26 88

96

90

BATTERY BOX

UNDER RIGHT CONSOLE

52

8

Part Number: for Connector Receptacle

2

5 CONN 29

1

Part Number: for Connector Plug

27

L-C12 3E-5179

Harness Connector Serialization Code: The "C" stands for "Connector" and the number indicates which connector in the harness (C1, C2, C3, ...).

129

99

75

UNDER PLATFORM - FRONT VIEW

34

CONN 28

77

FUSE PANEL

42

40

111

102

106

CONN 1

RIGHT CONSOLE

39

119

Harness identification code: This example indicates wire group 325, wire 135 in harness "AG".

Wire Gauge Wire Color

42 Page,

CONN 17

86

Machine Location

UENR0272

Schematic Location

Component

(Dimensions: 56 inches x 35 inches)

UENR0272 November 2012

Component Location


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