CAT 446D Backhoe Loader Hydraulic System Schematic Manual - PDF DOWNLOAD

Page 1

RENR8709 March 2004

FLUID POWER SYMBOLS BASIC COMPONENT SYMBOLS MAIN AUX.

Component Locations Part Machine Schematic Number Location Location

Description Accumulator - Brake

9T-6284

1

A-11

Accumulator - Pilot Pressure

149-0686

2

C-5

Accumulator - Ride Ctrl(Attach)

162-3960

3

D-13

Cooler

9Y-1834

4

C-11

Cylinder - Boom

111-8211

5

D-3

Cylinder - Bucket (Standard)

240-6029

6

C-3

Cylinder - Bucket (E-Stick)

240-6030

7

C-3

Cylinder - E-Stick

242-4278

8

B-6

Cylinder - Lift

125-7895

9

E-13, E-14

Cylinder - Stab LH

197-8079

10

C-6

Cylinder - Stab RH

197-8083

11

B-6

Cylinder - Steer

9T-1834

12

D-12

Cylinder - Stick

111-8213

13

B-3

Cylinder - Swing

169-9531

14

D-6

Cylinder - Tilt

100-7844

15

E-12

Filter

6E-5215

16

C-10

Hand Metering Unit(HMU Standard)

240-8206

17

D-11

Hand Metering Unit(HMU Emergency)

241-3757

18

D-11

Pump Gp

240-2612

19

B-10

Switch - Pressure (Ride Control)

131-9203

20

D-14

Switch - Pressure (Brake Fluid)

168-7557

21

B-13

Tank Gp

9R-2294

22

B-11

Valve - Brake

9T-7928

23

B-13

Valve - Charge

9T-3682

24

A-11

Valve - Check

9T-7114

25

E-11

Valve Gp - Cushion Swing

206-3685

26

D-6

Valve Gp - Loader (Lift,Tilt)

240-5977

27

E-11

Valve Gp - Loader (Lift,Tilt,Aux)

240-5978

28

E-11

Valve Gp - Mech (Boom,Stick,Bucket)

240-6800

29

A-3

Valve Gp - Pilot (Boom,Stick,Bucket)

236-1740

30

A-3

Valve Gp - Orifice w/bypass

214-3523

31

E-4

Valve Gp - Pattern Switching

164-2274

32

C-5

Valve Gp - Pilot LH Joystick

185-5916

33

D-5

Valve Gp - Pilot RH Joystick

185-5915

34

B-5

Valve Gp - Pilot (Stab,Swing,Mech:Aux)

239-1437

35

A-7

Valve Gp - Pilot (Stab,Swing,Mech:Aux)

239-1436

36

A-7

Valve Gp - Pilot (Stab,Mech:Swing,Aux)

240-5982

37

A-7

Valve Gp - Pilot (Stab,Mech:Swing,Aux)

240-5984

38

A-7

Valve Gp - Ride Control

190-8315

39

D-13

Valve Gp - Pilot Shut-Off

220-3392

40

C-6

Valve Gp - Stabilizer Pilot

185-5900

41

C-8

Valve Gp - Stabilizer,Pilot Oper Check

246-1604

42

C-6

PUMP or MOTOR

Ride Control Solenoid 976-OR 200-BK

LINE RESTRICTION (FIXED)

RESTRICTION

PRESSURE COMPENSATION

LINE RESTRICTION (VARIABLE)

SPRING (ADJUSTABLE)

VARIABILITY

CONTROL VALVES

SPRING

FLUID CONDITIONER

PUMP: VARIABLE and PRESSURE COMPENSATED

2-SECTION PUMP

HYDRAULIC PNEUMATIC ENERGY TRIANGLES

ATTACHMENT

LINE RESTRICTION VARIABLE and PRESSURE COMPENSATED

VALVES VALVE ENVELOPES

6

13

7

VALVE PORTS

17 18 21 TWO POSITION

ONE POSITION

TWO-WAY

THREE POSITION

CONTROL VALVES

22

CHECK VALVES

AB

AB

1 23 24

FOUR-WAY

THREE-WAY

P T SHIFTED POSITION

P T NORMAL POSITION

15

INFINITE POSITION

SPRING LOADED

BASIC SYMBOL

MEASUREMENT

ROTATING SHAFTS

39 8

20

4

PRESSURE

FLOW

TEMPERATURE

UNIDIRECTIONAL

BIDIRECTIONAL

FLUID STORAGE RESERVOIRS

Ride Control Pressure Switch F738-WH 200-BK

446D Backhoe Loader Hydraulic System

VENTED

RETURN ABOVE FLUID LEVEL

PRESSURIZED

RETURN BELOW FLUID LEVEL

COMBINATION CONTROLS

SOLENOID or MANUAL

SOLENOID

446D: DBL1-UP

SERVO

SOLENOID and PILOT or MANUAL

SOLENOID and PILOT

DETENT

THERMAL

MANUAL CONTROL SYMBOLS

MANUAL SHUTOFF

PUSH-PULL LEVER

GENERAL MANUAL

PUSH BUTTON

PEDAL

SPRING

PILOT CONTROL SYMBOLS

5

RELEASED PRESSURE

EXTERNAL RETURN

25 26 29 30

REMOTE SUPPLY PRESSURE

INTERNAL RETURN

SIMPLIFIED

CROSSING AND JOINING LINES

ACCUMULATORS

14 32

39 3 20

33 34

41 42

10 11

16 19

SPRING LOADED

9

FIXED DISPLACEMENT

3 40

LINES CROSSING

HYDRAULIC PUMPS

12

31 2

GAS CHARGED

27 28

HYDRAULIC AND PNEUMATIC CYLINDERS

SINGLE ACTING

LINES JOINING

FIXED DISPLACEMENT

VARIABLE DISPLACEMENT NON-COMPENSATED

UNIDIRECTIONAL

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

DOUBLE ACTING

INTERNAL PASSAGEWAYS

HYDRAULIC MOTORS

VARIABLE DISPLACEMENT NON-COMPENSATED

INTERNAL SUPPLY PRESSURE

COMPLETE

PARALLEL FLOW

FLOW IN ONE DIRECTION

TWO POSITION

THREE POSITION

INFINITE POSITIONING

CROSS FLOW

FLOW ALLOWED IN EITHER DIRECTION

RIDE CONTROL

Machine Component Locations

Printed in U.S.A.

© 2004 Caterpillar All Rights Reserved

Accumulator (3) , Pressure Switch (20), Ride Control Valve (38)

Electrical Symbols Table Hydraulic Symbols (Electrical) 40

G Transducer (Fluid)

Electric Motor

Brake Charge Pressure Test Port

A-9

BB

Pump Discharge Pressure Test Port

B-9

CC

Signal Pressure Test Port

B-9

DD

Pilot Pressure Test Port

E-7

CC Pressure Switch (Adjustable)

Pressure Switch

Electrical Wire

Temperature Switch

Electrical Symbols (Electrical)

35 36 37 38

T

Pressure Symbol

Related Manuals Description

Media Number

Parts Manual: 446D Backhoe Loader

SEBP3972

TOP

Temperature Symbol

VIEW

Wire Number Identification Codes

Machine System: Specifications: (Hydraulic & Steering System)

RENR8707

Testing and Adjusting: (Hydraulic & Steering System)

RENR8708

Specifications: (Axles, Differentials & Brakes)

RENR8704

Testing and Adjusting: (Axles, Differentials & Brakes)

RENR8705

Electrical Schematic Example

Hydraulic Schematic Example Current Standard

Current Standard

Electrical System: Schematic: (Electrical System)

Flow Symbol

Level Symbol

Harness identification code This example indicates wire 135 in harness "AG".

RENR7781

Circuit Number Identification

DD

40

Wire

19

Wire Color

325-AG135 PK-14 325-PK

Pilot Shut Off Solenoid R912-OR 200-BK

REAR VIEW

Pilot Shut Off Valve (40)

Circuit Identification Number

Pilot Pressure Test Port (DD) Valve Group Pilot (35)(36)(37)(38) FRONT VIEW OF CAB

Brake Fluid Pressure Switch 483-BR 200-BK

Wire Color

Wire Gauge

Previous Standard

Hydraulic Pump Group (19) Brake Charge Pressure Test Port (AA) Pump Discharge Pressure Test Port (BB) Signal Pressure Tap (CC)

Wire Color

Wire

325-PK-14 B Circuit Number Identification

A

Wire Gauge (EXAMPLE VALVE)

24 Page, WDB

AA

Schematic Location

RENR8709

AA

Description

Generator

BB

Tap Locations Pressure, Sampling, and Sensor Tap Number

Transducer (Gas / Air)

M


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