Cat 444F Backhoe Loader Hydraulic System Schematic Manual - PDF DOWNLOAD

Page 1

COMPONENT LOCATIONS Description

Part Number

IMPLEMENT PUMP GP HYDRAULIC TANK TANK GROUP HYDRAULIC COOLER HYDRAULIC FILTER HMU STEER CYL-FRONT

Machine Location 1 2 3 4 5 6 7

Schematic Location B-4 A-5 A-5 B-4 B-3 C-6 B-6

8

B-8

9 10

TILT CYL (PL/IT) MP BUCKET CYL (OPT)

307-3069 358-9301 351-5888 337-9751 359-7232 341-7654 217-5097 374-8060 374-8059 370-7083 185-1839

STABILIZER CYL

320-5938

11

BOOM CYL STICK CYL

12 13 14

F-5

BUCKET CYL E-STICK CYL (OPT) ACCUMULATOR (PILOT) RIDE CNTRL VALVE (OPT) RIDE CNTRL ACC (OPT) RIDE CNTRL SENSOR (OPT) TEMP SENSOR (OPT) DIFF PRES SWITCH (OPT) COUPLER VALVE (LDR) COUPLER CYL (LDR) LOADER VALVE (PL/IT) BACKHOE VALVE PATTERN CHANGING VALVE SWING CUSHION VALVE

320-6522 320-6523 381-8055 381-8054 320-5937 320-5935 226-0420 245-8780 382-8033 344-7391 264-4297 134-0404 359-7228 178-3713 359-7211 359-7216 300-4491 320-7812

B-8 A-8 F-6 F-3 F-6 F-4

15 16 17 18 19 20 21 22 23 24 25 26 27 28

STAB CHECK VALVE

308-3437

29

VALVE GP-PILOT (HOE)

359-7227

30

382-4996 359-7246 359-7247 359-7248 359-7224 344-7391 220-8226 373-6998 347-1128 347-1129 262-7081 262-7079 351-1637 347-2223 319-2155 373-7028 319-2158 373-7029 358-2091 361-1139 424-2971

31

F-4 F-3 C-5 C-8 C-8 C-8 C-4 C-4 A-8 A-8 C-7 F-7 D-6 F-5 F-3 F-6 F-2 F-8 D-7

32

E-8

33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

D-4 C-5 D-3 A-6 F-6 F-4 B-8 B-8 B-2 F-1 E-1 D-1 D-2 C-1 A-3 B-3 C-6

LH: RH:

LIFT CYL

LH: RH:

SWING CYL

VALVE GP-PILOT (LDR) VALVE GP-PILOT (STAB)

STD: W/SWITCH DTNT and SWITCH:

PILOT MANIFOLD (BASIC +4) PUMP DISCHARGE PRES SNSR BOOSTED BRAKE VALVE ALL WHEEL STEER VALVE (NOT SHOWN) HOSE BURST CHECK VALVE (BOOM) HOSE BURST CHECK VALVE (STICK) HOSE BURST CHECK VALVE (LIFT) HOSE BURST CHECK VALVE (TILT) POWERED SIDESHIFT VALVE POWERED SIDESHIFT CYL 8TH AUXILIARY VALVE 8TH AUXILIARY PILOT VALVE 9TH AUXILIARY VALVE 9TH AUXILIARY PILOT VALVE COUPLER VALVE (HOE) COUPLER CYLINDER (HOE) VALVE - CHECK

UENR3879 November 2012

FLUID POWER SYMBOLS BASIC COMPONENT SYMBOLS

29

26 43 44

30

31

1

2

3

8

9

MAIN AUX.

4

PUMP or MOTOR

11

TWO POSITION

HYDRAULIC PNEUMATIC ENERGY TRIANGLES

ATTACHMENT

LINE RESTRICTION VARIABLE and PRESSURE COMPENSATED

VALVE PORTS

TWO-WAY

THREE POSITION

PUMP: VARIABLE and PRESSURE COMPENSATED

2-SECTION PUMP

VALVES

VALVE ENVELOPES

ONE POSITION

LINE RESTRICTION (FIXED)

RESTRICTION

PRESSURE COMPENSATION

LINE RESTRICTION (VARIABLE)

SPRING (ADJUSTABLE)

VARIABILITY

CONTROL VALVES

SPRING

FLUID CONDITIONER

FOUR-WAY

THREE-WAY

CONTROL VALVES

CHECK VALVES

AB

AB

P T SHIFTED POSITION

P T NORMAL POSITION

INFINITE POSITION

SHUTTLE

SPRING LOADED

BASIC SYMBOL

PILOT CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED

RETURN ABOVE FLUID LEVEL

PRESSURIZED

RETURN BELOW FLUID LEVEL

MEASUREMENT

444F Backhoe Loader Hydraulic System

PRESSURE

ROTATING SHAFTS

FLOW

TEMPERATURE

UNIDIRECTIONAL

BIDIRECTIONAL

COMBINATION CONTROLS

LJJ1-UP FBN1-UP

SOLENOID or MANUAL

SOLENOID

SERVO

SOLENOID and PILOT or MANUAL

SOLENOID and PILOT

DETENT

THERMAL

MANUAL CONTROL SYMBOLS

41 MANUAL SHUTOFF

PUSH-PULL LEVER

GENERAL MANUAL

PUSH BUTTON

PILOT CONTROL SYMBOLS

RELEASED PRESSURE

PEDAL

SPRING

REMOTE SUPPLY PRESSURE

29 EXTERNAL RETURN

INTERNAL RETURN

SIMPLIFIED

ACCUMULATORS

11

33 32

SPRING LOADED

CROSSING AND JOINING LINES

LINES CROSSING

GAS CHARGED

25 34

45 46

T1

6

49

8

9

FIXED DISPLACEMENT

RIGHT

HYDRAULIC AND PNEUMATIC CYLINDERS

LINES JOINING

SINGLE ACTING

HYDRAULIC MOTORS

HYDRAULIC PUMPS VARIABLE DISPLACEMENT NON-COMPENSATED

FIXED DISPLACEMENT

VARIABLE DISPLACEMENT NON-COMPENSATED

UNIDIRECTIONAL

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

INTERNAL SUPPLY PRESSURE

COMPLETE

DOUBLE ACTING

INTERNAL PASSAGEWAYS THREE POSITION

INFINITE POSITIONING

FLOW IN ONE DIRECTION

PARALLEL FLOW

TWO POSITION

CROSS FLOW

FLOW ALLOWED IN EITHER DIRECTION

(NOT SHOWN) = Graphic not avalible at time of publication.

40

10

39

35 © 2012 Caterpillar, All Rights Reserved

Printed in U.S.A.

42 Electrical Symbols Table Hydraulic Symbols (Electrical)

Transducer (Gas / Air)

Generator

Electric Motor

Schematic Location

T1

PUMP DISCHARGE PRESSURE

C-5

T2

RIGHT REAR SERVICE BRAKE (See Volume 3)

C-4

T3

REAR PARK BRAKES (See Volume 3)

D-5

Pressure Switch (Adjustable)

Pressure Switch

14

Electrical Wire

Temperature Switch

Electrical Symbols (Electrical)

38 T

10

40

39

18 19

16

5

Pressure Symbol

Temperature Symbol

Level Symbol

Wire Number Identification Codes

LEFT

13

Electrical Schematic Example

Hydraulic Schematic Example Current Standard

Current Standard

21

27

17

7

20

Flow Symbol

48

24

Harness identification code This example indicates wire 135 in harness "AG".

Wire Circuit Number Identification

Wire Color

325-AG135 PK-14

12

325-PK Circuit Identification Number

37

Wire Color

Wire Gauge

Previous Standard Wire Color

Wire

325-PK-14 B Circuit Number Identification

STICK + E STICK

28

T3

22

T2

BOTTOM

47

23

MACHINE VIEWS

A

Wire Gauge (EXAMPLE VALVE)

UENR3879-00

Description

Transducer (Fluid)

M (Dimensions: 39 inches x 28 inches)

14

TAP LOCATIONS Pressure, Sampling, Sensor Tap Number

G

30 Page,

15


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