Cat 432D-BLD Backhoe Loader Electrical + Hydraulic System Schematic Manual – PDF DOWNLOAD

CONN 1 CONN 2 CONN 3 CONN 4 CONN 5 CONN 6 CONN 7 CONN 8 CONN 9 CONN 10 CONN 11 CONN 12 CONN 13 CONN 14 CONN 15 CONN 16 CONN 17 CONN 18 CONN 19 CONN 20 CONN 21 CONN 22 CONN 23 CONN 24 CONN 25 CONN 26 CONN 27 CONN 28 CONN 29 CONN 30 CONN 33 CONN 37 CONN 50 CONN 54 CONN 60 CONN 62 CONN 64

Schematic Machine Location Location A-15, C-14, B-13 34 F-15 57 C-13, I-12 59NA, 60COS C-13 57 H-12, I-12 62 H-12, I-12 62 G-12 63 D-11, B-14 64 D-11 63 G-11 A H-11 A H-11 A I-10 63 I-10 63 F-10 A F-10 A F-10 A I-8 A D-8 A I-4 18 H-4 18 H-4 D G-4 D F-4 D I-3 10 H-2 25 H-2 25 E-1 25 I-15, F-1 45 F-1 12 E-10 A F-2 18 C-9 42 H-6 D C-10 2 C-15 8 H-6 24

The connectors shown in this chart are for harness to harness connectors.

Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart.

0168

Battery Voltage Above Normal

0168

Battery Voltage Below Normal

I-8

A

113

OR

E-6

C

Brake Power

613

PK

License Lamp

Operator Monitor Power

614

PU

Backlighting

Power Port

Alternator

E-1

5

Relay - A/C Shutoff

Arc Suppressor - All Wheel Drive

F-4

24

Relay - All Wheel Drive Braking

115

RD

Acc Socket Power

617

Arc Suppressor - HVAC

H-1

25

Relay - Attachment

D-6

C

116

BR

Rear Std Flood Power

Battery

D-4

6

Relay - Aux Lighting

B-6

B

117

YL

Rear Aux Flood Power

Battery

D-4

6

Relay - Aux Flood

D-10

B

118

GY

Block - Lighting Diode

D-12

A

Relay - Cab

C-6

C

119

F-1

86

Relay - High Speed

H-9

A

122

Control - Shuttle Handle

H-6

24

Relay - HVAC

D-6

C

123

WH

XMSN Power

642

WH

License Harness - Rear Turn Lamp

Flasher

G-9

A

Relay - Main

B-6

B

128

PK

RTD Power

C510

WH

Engine Low Speed from Tachometer

Fuse - Air Conditioning

D-7

C

Relay - Pressure Switch Timer

G-13

A

131

RD

Start Aid Power

C511

WH

Engine Stallout Relay

Fuse - Air Suspension Seat

A-7

B

Relay - Start

B-6

B

134

YL

Ride Control Power

C568

WH

HVAC Blower Motor

Fuse - All Wheel Drive

B-7

B

Relay - Std Flood

D-10

A

136

GN

AWS Power

E528

PU

HVAC Blower Run

Fuse - All Wheel Steer

D-7

C

Relay - Std Lighting

A-6

B

143

BR

AWD Power

E529

YL

HVAC Blower Speed Jumper

Fuse - Atch Front Flood

B-7

B

Resistor - Motor Speed

H-9

15

144

GN

Beacon Power

E540

PK

MP Solenoid Common Supply Power

Fuse - Atch Rear Flood

B-7

B

Sender - Converter Temperature

F-1

12

157

YL

Front Aux Flood Power

E543

WH

MP Close Proportional Return

Fuse - Aux Hydraulics

C-7

C

Sender - Coolant Temperature

H-1

13

158

BR

Front Std Flood Power

E544

GN

MP Open Proportional Return

Coil - Thermal Starting Aid

Description

Lighting Circuits

Power Circuits

BR

Left Tail Light

618

YL

Right Tail Light

619

GN

Low Beam Headlamps

Front Wiper Power

620

WH

Front Attachment Flood Lights

PK

Rear Wiper Power

627

YL

Rear Fog Light

BU

HVAC Power

630

GY

Rear Attachment Flood Lights

Fuse - Beacon

D-7

C

Sender - Fuel Level

G-1

11

161

RD

Flasher Power

B-7

B

Sensor - Bucket Position

I-15

16

163

WH

Electric MP Power (Aux. Hydraulics)

702

OR

Brake Switch B To AWD Relay

Fuse - Engine

B-7

B

Solenoid - Bucket Position

F-2

17

170

RD

Dome Light Power

710

GN

Transmission Speed Sensor

Fuse - Front Wiper

D-7

C

Solenoid - Cold Start Advance

F-1

31

180

RD

Powered Air Seat Power

720

PU

Brake Switch A to AWD Relay

Fuse - Horn

A-7

B

Solenoid - Forward Transmission

I-1

18

184

BU

Rear End Power

752

YL

Std Transmission Forward Sol Output

754

BU

Std Transmission Reverse Sol Output

Fuse - Key Start

A-7

B

Solenoid - Front Drive

G-1

19

D-7

C

Solenoid - Fuel Shutoff

E-1

20

200

BK

Main Chassis

755

OR

Transmission Fourth Gear Sol

Fuse - Monitor

C-7

B

Solenoid - Hydraulic Shutoff

H-12

91

202

BK

XMSN Ground

762

YL

Bucket Position Solenoid

Fuse - Power Port

B-7

B

Solenoid - Pilot Shutoff

H-12

92

203

BK

Electric MP Ground

766

GN

Neutralizer Switch

Fuse - Radio

A-7

B

Solenoid - Pilot Hydraulics Shutoff

H-13

91

218

BK

Start Relay Ground

779

WH

Quick Coupler Diverter Valve

Fuse - Rear Hydraulics

B-7

B

Solenoid - Reverse Transmission

I-1

18

265

BK

Dead Engine Lower Enable Ground

911

YL

AWD Switch Jumper

Fuse - Rear Std Floods

A-7

C

Solenoid - Side Shift Lock

H-12

93

281

BK

ECM Harn Code 5

922

BR

Std Transmission Forward Sol Return

Fuse - Rear Wiper

D-7

C

Switch - Air Filter Pressure

I-3

10

A250

BK

MSS LED Ground

923

GY

Std Transmission Reverse Sol Return

Fuse - Ride Control

C-7

C

Switch - All Wheel Drive

F-2

D

944

OR

Cat Data Link (+)

Fuse - Right Tail Lamp

D-7

C

Switch - Atch Front Flood

D-13

A

945

BR

Cat Data Link (-)

Fuse - Signal Lamp

A-7

B

Switch - Atch Rear Flood

D-13

A

Fuse - Spare 1

D-7

B

Switch - Backhoe Handle Pushbutton

H-13

85

Fuse - Spare 2

D-7

C

Switch - Backhoe Handle Pushbutton

I-13

85

Fuse - Start

B-7

B

Switch - Backhoe Hydraulic Shutoff

D-15

A

Fuse - Start Aid

C-7

C

Switch - Beacon

E-13

A

Fuse - Transmission

B-7

B

Switch - Blower Speed

H-10

A

Gauge - Converter Temperature

F-13

A

Switch - Brake A

I-6

22

Gauge - Coolant Temperature

F-13

A

Switch - Brake B

I-6

22

Gauge - Fuel Level

F-12

A

Switch - Brake Fluid Level

I-3

10

Gauge - Tachometer

F-12

A

Switch - Cold Start Temperature

F-1

5

I-8

A

Switch - Coolant Temperature

H-1

3

Monitoring Circuits 304

WH

Starter Solenoid

306

GN

Start Relay Coil

963

GN

Pilot Hydraulics Bucket Position Detent Solenoid

307

OR

Keyswitch Start

973

BR

ECM Auto-Manual (Man) Sw Input

308

YL

Keyswitch Run

975

WH

ECM Transmission Sol Return

309

GY

Alternator Failure

976

OR

Ride Control Solenoid

310

PU

Starting Aid Coil

977

YL

ECM Auto-Manual (Aut) Sw Input

321

BR

Backup Alarm Sig

991

WH

Transmission Neutralizer to ECM

322

GY

Front Horn

A972

OR

ECM to Ride Control Relay

327

PK

Engine Shutdown Solenoid

C701

YL

Park Brake Enable for Autoshift

334

BU

Cold Start Advance Solenoid

C720

BU

Transmission Neutral Lock

338

PK

Main Relay Signal for Aux. Relays

C883

GY

Broom Angle Tilt Left

367

BU

Rear Horn

C884

OR

Broom Angle Relay Interlock

A313

OR

Stabilizer Leg Alarm

C885

PK

Broom Angle Tilt Right

A346

BU

MSS ECM to Start Relay Coil

C920

GY

ECM Diagnostic

A347

GN

MSS ECM to Main Relay Coil

E701

PK

Ride Control Auto Mode

E702

OR

Ride Control Enable Signal

Gauge - Voltmeter

F-14

A

Switch - Engine Oil Pressure

H-1

20

Ground - Cab

D-4

87

Switch - Front Horn

D-2

D

Ground - Engine

D-1

12

Switch - Front Roading Lamps

F-2

3

Ground - Engine

D-3

89

Switch - Hazard

E-2

D

Ground - Frame

D-4

90

Switch - Heater / Air Conditioning

G-10

A

Ground - Right Cab 1

F-7

A

Switch - Heater Vent

H-7

A

405

GY

Low Oil Pressure

E764

OR

Circle Steer Solenoid

Ground - Right Cab 2

E-7

A

Switch - Hydraulic Filter Pressure

G-1

32

406

PU

High Coolant Temp

E803

YL

Left Angle/Steer Sw

Ground - Top of Cab

C-12

1

Switch - Key Start

F-14

A

407

PK

Converter High Temp

E804

BU

Right Angle/Steer Sw

Group - Basic Lamp

H-15

A

Switch - Loader Neutralizer

C-8

85

419

YL

Parking Brake Sw

F738

WH

Loader Cylinder Rod End Press Sw

Group - Fault Lamp

F-15

A

Switch - Neutral Lock

G-2

D

429

YL

Rear Steer Position Sensor

F739

GN

Ride Control Sw to Relay

BU

Dirty Air Filter

F748

WH

Ride Control Manual Mode

Monitoring Circuits

E-4

D

Switch - Park Brake

C-8

42

430

H-13

4

Switch - Rear Horn

D-14

A

439

YL

Full Water Separator

F765

BR

ECM In Gear Output

OR

Coolant Temp Sig

F846

PU

MSS Red LED Indicator

Horn - Forward

G-12

26

Switch - Rear Washer / Wiper

E-14

A

441

Horn - Rear

I-13

4

Switch - Refrigerant Pressure

I-1

25

443

YL

Converter Temp Sig

F871

PU

Rear Steer Left Solenoid (+)

Lamp - Left Headlight

H-2

95

Switch - Return To Dig

I-15

26

447

PK

Fuel Level Sig

F872

BU

Rear Steer Right Solenoid (+)

Lamp - Right Headlight

G-2

96

Switch - Side Shift Lock

E-15

A

450

YL

Tachometer Sig

F877

WH

Rear Steer Right Relay (+)

Meter - Service

D-2

24

Switch - Stalk

H-6

24

483

BR

Low Brake Fluid

F879

PK

Rear Steer Left Relay (+)

Motor - Air Suspension Seat

I-11

29

Switch - Start Aid

E-13

A

E455

BR

Dirty Hydraulic Oil Filter

G703

GN

Dead Engine Lower

I-3

10

A

G423

PK

High Hydr. Filter Pressure (Timer)

G726

GY

Shutoff Solenoid (+)

BR

Front Wiper Park Switch

Motor - Front Washer Pump

Switch - Std Front Flood

G-11 G-11

A

I-7

97

500

Motor - Front Wiper

C-10

2

Switch - Std Rear Flood

Motor - HVAC Blower

H-8

30

Switch - Thermostat

Accessory Circuits

G742

GN

Shutoff Relay (+)

G743

OR

Shutoff Relay (-)

I-3

10

Switch - Transmission Neutralizer

E-5

56

501

GN

Front Wiper Motor - Low Speed

G789

BR

AWS Mode - Circle Steer (+)

Motor - Rear Wiper

C-15

8

Switch - Water Separator

G-1

36

502

OR

Front Wiper Motor - High Speed

G795

OR

AWS Mode - Rear Steer (+)

Motor - Starter

D-2

7

503

BR

Rear Wiper Park Switch

G796

YL

AWS Mode - Rear Steer (-)

504

YL

Rear Wiper Motor

G797

BU

Rear Steer Left Relay (-)

Motor - Rear Washer Pump

0268

Erratic programmed parameter fault

0346

Ride Control Relay Open Circuit

0346

Ride Control Relay Short to Ground

Machine locations are repeated for components located close together.

0346

Ride Control Relay Short to Battery

506

PU

Front Washer

G798

PU

Rear Steer Right Relay (-)

0367

Invalid Ride Control Switch Input

A = Located inside/on right console.

B = Located in machine electrical center 1.

0368

Transmission auto/man open circuit

C = Located in machine electrical center 2.

507

WH

Rear Washer

G848

GN

MSS Green LED Indicator

Transmission auto/man grounded

D = Located inside/on front console.

508

PU

Radio Left Speaker (+)

G943

BU

WH

Radio Left Speaker (-)

G981

0368

T

Pressure Symbol

Temperature Symbol

Level Symbol

Symbols and Definitions Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).

No circle indicates that the wire cannot be disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground.

It is grounded by being fastened to the machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

416D, 420D, 424D, 428D, 430D, 432D, 438D, and 442D Backhoe Loaders Electrical System 420D: BKC1-919 BMC1-1059 BLN1-10299 FDP1-18399

416D: BKG1-3499 BGJ1-1049 BFP1-12899 CXP1-939

424D: BGP1-UP BKR1-UP

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.

T

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

428D: BNB1-UP BLL1-UP BNS1-UP BMT1-UP

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

430D: BNK1-5899 BML1-4800

432D: BLD1-UP

438D: BPE1-UP BPN1-UP

442D: BRG1-UP BRY1-UP

Wire, Cable, or Harness Assembly Identification: Includes Harness Identification Letters and Harness Connector Serialization Codes (see sample).

Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)

L-C12 3E-5179

AG-C4 111-7898

L-C12 3E-5179

Harness Connector Serialization Code: The "C" stands for "Connector" and the number indicates which connector in the harness (C1, C2, C3, ...).

1

Part Number: for Connector Plug

Part Number: for Connector Receptacle

2 Plug

Receptacle Pin or Socket Number

1 2

Deutsch connector: Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.

1 2

Sure-Seal connector: Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets.

5A

Volume 1 of 2:

Off Machine Switch Specification Part No.

Function

Actuate

Deactuate

Contact Position

107.2 ± 2.8°C

93°C MIN

Normally

Broom Attachment Present

(225 ± 5°F)

(196°F MIN)

Open

PU

Stabilizer Leg in UP position

62.1 to 95.1 kPa

62.1 to 95.1 kPa

Normally

6T-2665

Engine Coolant Temperature

Trans Configuration Incorrect Invalid Downshift Switch

511

BR

Radio Right Speaker (+)

H730

BR

Transmission Third Gear Sol

0641

Trans Solenoid 1 Open Circuit

512

GN

Radio Right Speaker (-)

H731

GY

Transmission First / Second Gear Sol

0641

Trans Solenoid 1 Short to Ground

513

OR

A/C Compressor Clutch

H767

BR

AWS Mode - Circle Steer (-)

(16 to 20 psi)

0641

Trans Solenoid 1 Short to Battery

--

Normally 2

FMI No.

0642

Trans Solenoid 2 Open Circuit

Rear Steer Left Solenoid (-)

275 to 1750 kPa1

Open

Data valid but above normal operational range.

Trans Solenoid 2 Short to Ground

--

0

0642

(40 to 255 psi)

4.2 ± 1.4°C

Normally

Data valid but below normal operational range.

Trans Solenoid 2 Short to Battery

-0.6 ± 1.4°C

1

0642

2

Data erratic, intermittent, or incorrect.

0643

Trans Solenoid 3 Open Circuit

3

Voltage above normal or shorted high.

0643

Trans Solenoid 3 Short to Ground

4

Voltage below normal or shorted low.

0643

Trans Solenoid 3 Short to Battery

0644

Trans Solenoid 4 Open Circuit

0644

Trans Solenoid 4 Short to Ground

0644 0645

82

46 25

20

36

22

24

10

97

18

8

29

41

3

56

80 93

13

D 2

85 19 12 53 64 15 83 45 47 38 89 62 30 96 1 63 84 6 C 42 60 B A 57

17

4

48

95

91

Trans Solenoid 5 Open Circuit

7

516

GN

HVAC Blower Med Speed

H769

BR

Rear Steer Right Solenoid (-)

517

BU

HVAC Blower Low Speed

H770

BR

Shutoff Solenoid (-)

520

WH

A/C Switch to Fuse

H771

BR

Side Shift Lock Solenoid

521

YL

A/C Refrigerant Pressure Switch

H772

YL

Hydraulic Shutoff Solenoid

522

WH

A/C Thermostat

H809

YL

Stabilizer Timer (L Term)

537

GN

Turn Signal Switch to Flasher Module

H833

PU

Aux Detent - Cont Flow Sw to ECM

552

WH

Front Drive Solenoid

L998

OR

QC Attachment Aux. Hyd. Solenoid (RT)

555

86

568

26

5

BR

BR GN

Thermal Fuse to HVAC Motor Park Brake Alarm

L999 M733

GN PK

Tachometer Low Speed

M913

PU

AWS Indicator

578

BU

Aux. Washer

M968

BU

Coupler Pins Active

585

YL

Quick Coupler Pins Disengage

M969

YL

Coupler Pins Inactive

Trans Solenoid 6 Short to Ground

586

BR

Quick Coupler Pins Engage

N904

PU

Transmission Fwd High Sol

Trans Solenoid 6 Short to Battery

603

PK

Beacon Lights

N905

OR

Transmission Fwd Low Sol

Trans Solenoid 5 Short to Battery

0646

Trans Solenoid 6 Open Circuit

81

90

Thermostat

128-5091

All Wheel Steer Pressure

131-9203

Loader Cylinder Pressure

173-7527

551 kPa Max

344 ± 20 kPa

(80 psi)

(50 ± 3 psi)

5

Current below normal or open circuit.

3500 kPa Max

3000 ± 150 kPa

6

Current above normal or grounded circuit.

(507.6 psi)

(435.1 ± 21.8 psi)

7

Mechanical system not responding properly.

37 to 43°C

Normally

8

Abnormal frequency, pulse width, or period.

Open

9

Abnormal update.

10

Abnormal rate of change.

(99 to 109°F)

Closed

Failure Description

(39.5 ± 2.5°F )

(117 to 127°F)

Pilot Hydraulic Pressure

Failure Mode Identifiers (FMI)1

Open

(31 ± 2.5°F)

47 to 53°C

Cold Start Temperature

194-2553

(12.5 to 15 psi)

SPDT

SPDT

2200 kPa Max

1800 ± 175 kPa

Normally

(319.1 psi)

(261.1 ± 25.4 psi)

Closed

11

Failure mode not identifiable.

12

Bad device or component.

1 With increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing pressure the closed condition can be maintained down to 170 kPa (25 psi).

13

Out of calibration.

14

Parameter failures.

2

15

Parameter failures.

Contact position at the contacts of the harness connector.

Parameter not available.

17

Module not responding.

Shift Lever Not Responding

605

YL

Left Turn Light

N945

OR

AWD Relay to AWD Sw

18

Sensor supply fault.

0668

Invalid Shift Lever Input

606

GY

Right Turn Light

N997

GN

Electric MP Prop. Command (PWM)

19

Condition not met.

0683

In-Gear Relay Open Circuit

607

PK

Front Std Flood Lights

R912

OR

Pilot Hydraulics Lock

20

Parameter failures.

0683

In-Gear Relay Short to Ground

608

GN

Rear Std Flood Lights

T901

YL

MSS Antenna Signal

0683

In-Gear Relay Short to Battery

610

OR

Headlamp Sw to Dimmer Sw

T902

PK

MSS Antenna Return

611

PK

High Beam Headlamps

59

Shift Handle Control (MID2 No. 117) Battery Voltage Above Normal

0168

Battery Voltage Below Normal

0668

Shift Lever Bad Device or Component

95 3

Machine Security Control (MID2 No. 124) Battery Voltage

0248

Cat Data Link Error

0254

ECM

0817

Backup Battery

1391

MSS Output Driver #1

1392

MSS Output Driver #2

91

80

30 32 60

93

1181

Auxiliary Hydraulic Solenoid #2

1184

Auxiliary Hydraulic Solenoid Supply

1187

Continuous Flow Switch

1189

Auxiliary Proportional Lever Switch

1

The CID is a diagnostic code that indicates which component is faulty.

2

The MID is a diagnostic code that indicates which electronic control module diagnosed the fault.

82 62

Sender and Solenoid Specifications

10 86

53

25

22 B 56

C 42

13

18 19 89 52

3E-1908

36 11

Component Description Solenoid: A/C Clutch

97

5 45 12

83

Part No.

20

84

4

Auxiliary Hydraulic Solenoid #1

Quick Coupler Switch

87 15 17

1180

Quick Coupler Solenoid

The FMI is a diagnostic code that indicates what type of failure has occurred.

96

85

29 63

Auxiliary Hydraulic Control (MID No. 106)

1530

A

D 24

38

57

81

2

1529

1

64

0168

0168

2 46

Transmission Rev Sol

16

0668

47

GN

119-9631

Closed Normally

604

41

N907

Refrigerant Pressure

(9 to 13.8 psi) 86.2 to 103.4 kPa

Harness Code Unknown

8

Brake Lights

114-5333

(9 to 13.8 psi) 110.3 to 138 kPa

0650

1

OR

Hyd. Filter Pressure

MSS to Main Relay Coil Return

PK

0645

Engine Oil Pressure

7X-8549

QC Attachment Aux. Hyd. Solenoid (LT)

569

Trans Solenoid 5 Short to Ground

0646

32

87

Trans Solenoid 4 Short to Battery

0645

0646

11 49

52

H768

7W-1238

4W-9972

Sender: Converter Temp

26

17.6 ± 0.6

Related Electrical Service Manuals Title

Form Number

54°C (130°F) - 560 to 716

Alternator:

105-2812

SENR5841

110°C (230°F) - 72 to 82

Optional (90A):

105-2813

SENR5841

143-0539

7

121-4036

Solenoid: Front Drive

10.5

Electric Starting Motor:

90

171-8775

Solenoid: Pilot Hyd. Shutoff

10.5

Autoshift Control:

RENR2869

54°C (130°F) - 560 to 716

Aux Hydraulic Control:

RENR3588

110°C (230°F) - 72 to 82

Machine Security:

RENR2462

6 49

Resistance (Ohms)1

48

175-3070

Sender: Coolant Temp Sender: Fuel Level

187-8936

Machine Harness Connector and Component Locations

1

At room temperature unless otherwise noted.

Full:

240 - 260

Empty:

27.5 - 39.5

Wire Gauge Wire Color

Printed in U.S.A.

© 2012 Caterpillar All Rights Reserved

0621

HVAC Blower High Speed

Component Part Number

325-AG135 PK-14 Harness identification code: This example indicates wire group 325, wire 135 in harness "AG".

0520

GY

9X-1123

Fuse (5 Amps)

509

515

Circuit Breaker Symbol

Flow Symbol

Control Circuits

Fuse - Left Tail Lamp

Ground Circuits

Symbols

Description

Fuse - Bucket Position

Horn - Backup Alarm

Component Autoshift Transmission Control (MID2 No. 81)

RD

4

Group - Function Lamp

CID

111

Wire Color

I-14

Gauge - Tachometer with A/C Shutoff

Component Identifiers (CID)1 and Module Identifier

C

G-9

Wire Number

Alarm - Backup

Component

SENR3828

(Dimensions:39 inches x 24 inches)

Connector Number

Wire Color

Machine Location

Machine Location

20 Page,

Connector Location

Wire Number

Schematic Location

Schematic Location

Component

Harness And Wire Electrical Schematic Symbols

RENR3587-04 May 2012

Wire Description

RENR3587-04 VOL 1 of 2

Component Location (Volume 1)

5

4

L5

RD BK BU OR WH GN PK YL PU DKBU

L1 L4 L1

L4

L5 EXT ALARM EXT ALARM L3

1 2 3 4 5 6 7 8 9 10 11 12

RD- 18 GY- 18

110-JC8 322-JC9

BU- 18 GY- 18

RD- 18 GY- 18

CONN 6 754-JC1 200-JC2 923-JC3

PILOT HYD SHUTOFF SOL 171-8775

JC-C4 1552269 R912-JC6 OR- 18 200-JC2 BK - 18

1 2

RD-18 RD-18

JC-C2 3E3388

OR- 18

200-PW169

1 2 3 4

NOTE U

H4

NOTE V

REAR END (NON-ROADING)

BAT (+) GND (-) INPUT (S) OUTPUT (L)

144-9930

G

A-1 B-2 B-1 C-1

113-CH9 OR- 18 200-CH13 BK - 18 E455-CH14 BR - 18 G423-CH4 PK - 18

L8 L2 L6

L3

L6

+ L2

L5

L5 EXT ALARM L8 L3

RD BK PU YL GY BR GY GN OR BR

L7

BU

L1 L4 L1

L4

F

1 2 3 4 5 6 7 8 9 10 11 12

CR-C3 1552252 113-CR76 200-CR75 406-CR31 G423-CR95 405-CR30 439-CR18 309-CR29 568-CR33 483-CR32 309-CR36 430-CR17

OR- 18 BK - 18 PU- 18 PK - 18 GY- 18 YL - 18 GY- 18 GN- 18

443-CR37

H1

YL - 18

IGN

614-CR46 614-CR78

SEND

COOLANT TEMP GAUGE 170-6306

614-CR83

NC

C OFF S ON B ST

CR-C21 1141749 200-CR84

BK - 18

1 3 MOM

2

MOM

7

3

2

614-CR83

PU- 18 BK - 18

450-CR35

BK - 18 PK - 18 PU- 18 BK - 18 YL - 18 OR- 18 OR- 18

614-CR44 614-CR45

SEND

113-CR42 113-CR39 113-CR40 113-CR82 113-CR41 200-CR84 200-CR49 200-CR52 200-CR50 200-CR51 441-CR27 443-CR37 447-CR25 450-CR35 614-CR78

PU- 18 PU- 18

GND

200-CR50 450-CR35 200-CR49 441-CR27 113-CR82 200-CR84

105-CR12 RD- 18 110-CR7 RD- 18 116-CR13 BR - 16 117-CR14 YL - 18 119-CR81 PK - 16 119-CR79 PK - 16 131-CR11 RD- 16 144-CR5 GN - 16 157-CR3 YL - 18 158-CR1 BR - 16 184-CR59 BU- 18 200-CR66 BK - 18 200-CR77 BK - 18 200-CR62 BK - 18 307-CR9 OR- 18 308-CR6 YL - 18 310-CR15 PU- 16 367-CR8 BU- 18 503-CR87 BR - 16 504-CR19 YL - 16 507-CR20 WH-18 603-CR71 PK - 16 607-CR70 PK - 16 608-CR72 GN -16 620-CR69 WH-18 630-CR73 GY- 18 H771-CR10 BR - 18 H772-CR22 YL - 18 R912-CR28 OR- 18 R912-CR94 OR- 18

PU- 18

BK - 18

ATCH FRONT FLOOD SW 169-0593 NOTE L 7

3

5

6

H7

8

2

6 CR-C11 1429117

GY- 18 GN -16 GN-16 PU- 16 630-CR73 608-CR72 608-CR86 310-CR15

WH-18 PK - 16 PK - 16 PK - 16 PU- 18

RD- 16 BR - 16 YL - 18 131-CR11 116-CR13 117-CR14

620-CR69 607-CR70 607-CR85 603-CR71 614-CR55

WH- 18 PK - 16 BR - 16 PU- 18

113-CR76 113-CR96

OR- 18 OR- 18

113-CR40 113-CR82 113-CR42 113-CR39

OR- 18 OR- 18 OR- 18 OR- 18

116-CR13 117-CR14

BK - 18 YL - 18 BK - 18 OR- 18 OR- 18 BK - 18

200-CR75 200-CR84 200-CR49 200-CR50 200-CR51 200-CR52

614-CR55 614-CR57 607-CR85 608-CR86

PU- 18 PU- 18 PK - 16 GN- 16

H7

OR- 18 PK - 16

R912-CR94

OR- 18 OR- 18 OR- 18

CONN 16 CR-C8 1673693

119-CR4

BK - 18 BK - 18 BK - 18 BK - 18 BK - 18 BK - 18

184-CR59 BU- 18 113-CR24 OR- 18 447-CR25 PK - 18 614-CR26 PU- 18 441-CR27 OR- 18 443-CR37 YL - 18 309-CR23 GY- 18 405-CR30 GY- 18 406-CR31 PU- 18 483-CR32 BR - 18 568-CR33 GN -18 H771-CR10 BR - 18 116-CR13 BR - 16 117-CR14 YL - 18 310-CR15 PU- 16 439-CR18 YL - 18 430-CR17 BU- 18 610-CR43 OR- 18 507-CR20 WH-18 E455-CR16 BR - 18 158-CR1 BR - 16 200-CR2 BK - 18 157-CR3 YL - 18 119-CR4 PK - 16 144-CR5 GN-16 308-CR6 YL - 18 110-CR7 RD- 18 367-CR8 BU- 18 R912-CR28 OR- 18 H772-CR22 YL - 18 131-CR11 RD- 16

PK - 16

200-CR38

BK - 18

200-CR38 BK - 18 200-CR2 BK - 18

GY- 18 GY- 18

E455-CR16 H771-CR10 H772-CR22 R912-CR28 R912-CR94

1 2

OR- 18

3 4

5

E528-AC3 PU- 12 522-AC6 WH- 18

9

10

614-AC8

PU- 18

AC-C2 1429117

115-PW56 200-PW85

309-CR23

GY- 18

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

105-CR12 RD- 18 450-CR35 YL - 18 307-CR9 OR- 18

A B C

105-PW52 RD- 18 450-PW132 YL - 18 307-PW10 OR- 18 118-PW145

H9

200-RK15 603-RK1 630-RK2 608-RK3 610-RK6

RK-C1 3E3382 1 2 3 4 5 6

603-RK1 630-RK2 608-RK3 607-RK4 620-RK5 610-RK6

PK - 18 GY- 18 GN- 16 PK - 16 WH- 18 OR- 18

86 607-RK4

PK - 16

504-HU1 YL - 16 503-HU4 BR - 16 119-HU3 PK - 16

30

87

607-RK7

86 LIGHT DIODE BLOCK 172-9200

620-RK5

H6

PW-C37 1116795

WH- 18

30

87

BK - 18 OR- 18

620-RK8

87A

170-PW54 118-PW145 500-PW37 501-PW36 502-PW35

CONN 62

MOTOR

C

BK GN RD YL

°T

P

B+

1 2 3 4

BK - 16 BR - 16 YL - 16 PK - 16

1 2 3 4 5 6 7 8

RD- 18 GY- 16 BR - 16 GN- 16 OR- 16

NOTE AA NOTE AC

REAR WIPER 174-2025

H3

BK - 18

603-RK1 607-RK7 608-RK3 620-RK8 630-RK2

WH-18

603-RK1 630-RK2 608-RK3 607-RK7 620-RK8

RK-C2 1552273 PK - 18 GY- 18 GN- 16 PK - 16 WH- 18

CONN 1

1 2 3 4 5 6

TV-C1 3E3381 603-TV37 PK - 18 630-TV17 GY- 18 608-TV1 GN- 16 607-TV4 PK - 16 620-TV18 WH- 18

H9

H10

617-PW104 200-PW160 604-PW114 606-PW116 605-PW115 618-PW117

PW-C16 3E3382 BR - 18 BK - 18 OR- 18 GY- 18 YL - 18 YL - 18

HU-C1 3E3388

504-HU1 503-HU4 119-HU3 200-HU2

CONN 4 118-HU5 500-HU6 501-HU7 502-HU8

YL - 16 BR - 16 PK - 16 BK - 16

610-RK14 200-RK13

1 2

605-PW115

NOTE T

PK - 18 PK - 16 GN- 16 WH-18 GY- 18

118-HU5 500-HU6 501-HU7 502-HU8 200-HU2

GY- 16 BR - 16 GN- 16 OR- 16

GY- 16 BR - 16 GN- 16 OR- 16 BK - 16

200-HU9

AUX FLOOD RLY 3E-9362

605-PW90 YL - 18 605-PW107 YL - 18 605-PW120 YL - 18

YL - 18

606-PW106 GY- 18 606-PW98 GY- 18 606-PW92 GY- 18

OR- 18

617-PW104

BR - 18

617-PW137 617-PW131

BR - 18 BR - 18

618-PW117

YL - 18

618-PW105 618-PW138

YL - 18 YL - 18

E455-PW24

BR - 18 752-PW26 YL - 18 752-PW7 YL - 18

YL - 18

754-PW49 754-PW22 754-PW32

BU- 18 BU- 18

TV-C3 1552273 1 617-TV30 2 3 604-TV23 4 606-TV35 5 605-TV36 6 618-TV33

BR - 18 OR- 18 GY- 18 YL - 18 YL - 18

PW-C12 1552269 1 GN- 18 2 BK - 18

BU- 18 BU- 18 BU- 18

LOADER NEUT SW 9R-9868

BK - 16

CONN 60

200-HU9 500-HU6 501-HU7 502-HU8 118-HU5

200-TV38 H11 H11

TOP CAB GND

BK - 12

200-TV40

BK - 12

200-TV39

BK - 12

GND BK BR GN OR GY

MOTOR L

202-PW29 BK - 18 419-PW151 YL - 18

T° P

B+

PW-C30 3E3364 1 2

FRONT WIPER 186-2589

PARK BRAKE SW 154-5416

NOTE A

H10

CAB HEADLINER

CX-C1 3E3382

CONNECT CX-C1 TO CONNECTOR CR-C9 (LOC D-11) FOR NORTH AMERICAN MACHINES

1 2 3 4 5 6

603-CX1 630-CX2 608-CX3 607-CX4 620-CX5

PK - 18 GY- 18 GN- 16 PK - 16 WH- 18

603-CX1 630-CX2 608-CX3 607-CX4 620-CX5

PK - 18 GY- 18 GN- 16 PK - 16 WH- 18

1 2 3 4 5 6

CONNECT CX-C2 TO CONNECTOR TV-C1 OR TR-C1 FOR NORTH AMERICAN MACHINES (SEE NOTE AC)

RR LH STOP TAIL TURN LAMP 115-1715 200-TV40 200-TV39 200-TV38

SIDE CONSOLE EXTENSION

B

603-TR23 200-TR24

PK - 18 BK - 18

LH MAGNETIC MOUNT BEACON 180-3664

REAR LH FLOOD STD 176-0311

WH-18 BK-18 WH-18 BK-18

1 2 3 4

TR-C2 1552272 608-TR2 GN- 18 200-TR8 BK - 18 630-TR15 GY- 18 200-TR11 BK - 18

607-TR6 200-TR9 200-TR8 BK - 18 200-TR24 BK - 18 200-TR11 BK - 18 200-TR12 BK - 18

200-TR7

BK - 18

REAR LH FLOOD ATCH 176-0312

WH-18 BK-18 WH-18 BK-18

1 2 3 4

CONN 1

A

TR-C1 3E3381 NOTE AC

1 2 3 4 5 6

603-TR25 603-TR25 PK - 18 630-TR17 GY- 18 608-TR1 GN- 18 607-TR4 PK - 18 620-TR18 WH- 18

200-TR9 BK - 18 200-TR27 BK - 12 200-TR22 BK - 18

200-TR13 200-TR26 200-TR14 200-TR10

BK - 18 BK - 12 BK - 18 BK - 18

1 2

PK - 18 BK - 18

620-TR20 200-TR14

1 2

WH- 18 BK - 18

607-TR4 608-TR1

PK - 18

TR-C5 1552272 608-TR3 GN- 18 200-TR7 BK - 18 630-TR16 GY- 18 200-TR12 BK - 18 603-TR21 603-TR23

PK - 18 PK - 18

PK - 18

607-TR5 607-TR6

PK - 18 PK - 18

GN- 18

608-TR3 608-TR2

GN- 18 GN- 18

620-TR18

WH- 18

620-TR19 620-TR20

WH- 18 WH- 18

630-TR17

GY- 18

630-TR16 630-TR15

GY- 18 GY- 18

603-TR23 PK - 18 608-TR2 GN- 18 608-TR3 GN- 18 630-TR16 GY- 18 630-TR15 GY- 18

607-TR5 PK - 18 200-TR10 BK - 18

BK-18 BK-18

1 2

WH- 18 BK - 18

BK-18 BK-18

604-TV23

H11

FRONT LH FLOOD ATCH 105-8069

H10

FRONT RH FLOOD ATCH 105-8069

JL-C1 3E3363 1 2

BK-18 BK-18

FRONT RH FLOOD STD 105-8069

RH BEACON SOCKET 178-7539 603-TR21 200-TR22

604-TV23 605-TV36 606-TV35 617-TV30 618-TV33

OR- 18 YL - 18 GY- 18 BR - 18 YL - 18

603-TV37 PK - 18 607-TV4 PK - 16 608-TV1 GN- 16 620-TV18 WH- 18 630-TV17 GY- 18

605-TV36 606-TV35

BK - 12 BK - 12 BK - 12

REAR LH STD FLOOD 176-0311

1 2 3 4

TV-C12 1552272 605-TV29 200-TV22 617-TV30 604-TV31

TURN GND TAIL STOP

WH-18 BK-18 WH-18 BK-18

1 2 3 4

TV-C2 1552272 608-TV2 GN- 18 200-TV8 BK - 18 630-TV15 GY- 18 200-TV11 BK - 18

YL - 18 BK - 18 BR - 18 OR- 18

605-TV28 200-TV26 200-TV11 BK - 18 200-TV22 BK - 18 200-TV8 BK - 18 200-TV21 BK - 18

REAR LH ATCH FLOOD 176-0312

PK - 18 OR- 18

604-TV31 604-TV34

OR- 18 OR- 18

YL - 18

605-TV29 605-TV28

YL - 18 YL - 18

GY- 18

606-TV27 606-TV32

GY- 18 GY- 18

607-TV4

PK - 16

607-TV6 607-TV5

608-TV1

GN- 16

608-TV2 608-TV3

PK - 18 PK - 18 GN- 18 GN- 18

617-TV30 618-TV33

BR - 18 YL - 18

620-TV18

WH- 18

620-TV19 620-TV20

WH- 18 WH- 18

630-TV17

GY- 18

630-TV16 630-TV15

GY- 18 GY- 18

RH FIXED MOUNT BEACON 180-3663

PK - 18 BK - 18

200-TV24 BK - 18 200-TV12 BK - 18 200-TV7 BK - 18

REAR RH ATCH FLOOD 176-0312

REAR RH STD FLOOD 176-0311 H12

RR RH STOP TAIL TURN LAMP 115-1715

WH-18 BK-18 WH-18 BK-18

TURN GND TAIL STOP

1 2 3 4

TV-C5 1552272 608-TV3 GN- 18 200-TV7 BK - 18 630-TV16 GY- 18 200-TV12 BK - 18

1 2 3 4

TV-C13 1552272 606-TV32 200-TV24 618-TV33 604-TV34

GY- 18 BK - 18 YL - 18 OR- 18

BEACON SOCKET 178-7539 FIXED MOUNT BEACON 180-3663

603-TV37 200-TV21

200-TR27

BK - 12

200-TR26

BK - 12

200-TV9 BK - 18 200-TV38 BK - 12 200-TV26 BK - 18 200-TV39 200-TV13 200-TV10 200-TV14 200-TV40 200-TV25

607-TV6 200-TV9

BK - 12 BK - 18 BK - 18 BK - 18 BK - 12 BK - 18

620-TV20 200-TV14

603-TV37 PK - 18 604-TV31 OR- 18 604-TV34 OR- 18 605-TV29 YL - 18 606-TV32 GY- 18 608-TV3 GN- 18 608-TV2 GN- 18 617-TV30 BR - 18 618-TV33 YL - 18 630-TV15 GY- 18 630-TV16 GY- 18

620-TV19 200-TV13

MAGNETIC MOUNT BEACON 180-3664

H12

NOTE A (TO HEADLINER TOP CAB GND STUD)

TV-C10 1552269 YL - 18 BK - 18

TV-C6 1552269 PK - 18 BK - 18

TV-C7 1552269 WH- 18 BK - 18

TV-C8 1552269 WH- 18 BK - 18

TV-C9 1552269 607-TV5 PK - 18 200-TV10 BK - 18

603-TV37 PK - 18 604-TV31 OR- 18 604-TV34 OR- 18 605-TV29 YL - 18 606-TV32 GY- 18 608-TV3 GN- 18 608-TV2 GN- 18 617-TV30 BR - 18 618-TV33 YL - 18 630-TV16 GY- 18 630-TV15 GY- 18

PK - 18 BK - 18

RH MAGNETIC MOUNT BEACON 180-3664

603-TR23 PK - 18 608-TR3 GN- 18 608-TR2 GN- 18 630-TR15 GY- 18 630-TR16 GY- 18 603-TR21 PK - 18 607-TR6 PK - 18 607-TR5 PK - 18 620-TR20 WH- 18 620-TR19 WH- 18

603-TV37

FRONT LH FLOOD STD 105-8069

JL-C1 3E3363

TR-C8 1552269 620-TR19 200-TR13

BK-18 BK-18

JL-C1 3E3363

TR-C7 1552269

TR-C9 1552269

REAR RH FLOOD ATCH 176-0312

REAR RH FLOOD STD 176-0311

JL-C1 3E3363

TR-C6 1552269

LH BEACON SOCKET 178-7539 LH FIXED MOUNT BEACON 180-3663

163-5673

110-PW127 419-PW94 YL - 18 419-PW102 YL - 18

200-PW48 111-PW159

200-PW182

537-PW96 537-PW91

923-PW180

GY- 18

E455-PW24

BR - 18

604-PW122 604-PW121

OR- 18 OR- 18

A-1

RD- 16

606-TV27 200-TV25

TV-C11 1552269 GY- 18 BK - 18

200-TV38

BK - 12

200-TV39

BK - 12

200-TV40

1 2

YL-18 BK-18

BK-18 BK-18

202-PW118

BK-18 BK-18

RD- 16

200-PW149 923-PW21 923-PW62

GY- 18 GY- 18

BK - 16

200-PW79

BK - 16

200-RK15

BK - 18

200-PW152

BK - 14

200-PW87

BK - 16 BK - 18

GN -18 BK - 18 PK - 18 PK - 18

338-PW78

PK - 18 102-PW144

122-PW71 200-PW87

BK - 12 BU- 12

BU- 12 BK - 12

200-AP2 122-AP3 PW-C29 1779646

BK-18 BK-18

BK-18 BK-18

1 2

PW-C25 1733139 200-PW176

A B C D E F G H

BK - 18

702-PW125 OR- 18 116-PW45 BR - 16 720-PW126 PU- 18 N945-PW111 OR- 18 144-PW69 GN-16

A B C D E F G H

520-PW43 WH-18 618-PW138 YL - 18 617-PW137 BR - 18 338-PW140 PK - 18 119-PW70 118-PW68 122-PW71

YL-18 BK-18

122-AP1

122-AP1 200-AP2

PK - 16 GY- 16 BU- 12

RD- 16

134-PW64 163-PW65

GN -18 PU- 18 YL - 18 WH -16

A-1

30

B-1

766-PW119 GN -18 202-PW41 BK - 18

14

12

11

10

200-PW87

BK - 12

85

K24

CF-C8 3E3382 1 2 3 4 5 6

143-PW23 BR - 18 450-PW100 YL - 18 552-PW101 WH-18 200-PW57 BK - 18 N945-PW111 OR- 18 610-PW133 OR- 18

143-CF6 BR - 18 450-CF20 YL - 18 552-CF22 WH-18 200-CF16 BK - 18 N945-CF12 OR- 18 610-CF31 OR- 18

YL - 18 YL - 18

PU- 18

MW-C2 1171877 1 507-MW2 WH-18 2 200-MW5 BK - 18

SPARE 2 113-8490

10

C2 P27

BK - 16 BK - 16

619-RL10

5

200-CF43

BK - 18

200-CF43

BK - 18

200-CF16

BK - 18

322-CF17 419-CF19 450-CF20 552-CF22 537-CF21 605-CF25 606-CF28 610-CF29 610-CF31 611-CF30

GY- 18 YL - 18 YL - 18 WH- 18 GN- 18 YL - 18 GY- 18 OR- 18 OR- 18 PU- 18

GN- 18

LAMP L1 L2 L3 L4 L5 L6

FUNCTION PARK BRAKE NOT USED RIDE CONTROL RIGHT TURN HIGH BEAM LEFT TURN

606-RL8 200-RL2 618-RL6 611-RL4

GY- 18 BK - 16 YL - 18 PU- 18

619-RL5

GN -18

200-CF7

P36

5

87

200-CF11 200-CF14

1 2

A B C D E F G H

P28

15

102-CF1 614-CF33 614-CF34 614-CF32 614-CF36

PU- 18 PU- 18 PU- 18 PU- 18

610-CF31 610-CF29 614-CF34

BU- 18 OR- 18

RD OR BK PK WH PU YL GN

L2

1 2 3 4 5 6 7 8

200-CF42

BK - 18

605-CF24

YL - 18

P35

15

OR- 18 YL - 18 BK - 18 PU- 18

976-CF15 605-CF24 606-CF27

OR- 18 YL - 18 GY- 18

BU- 12

15

P37

P30

CBL-GG1

BK - 00

CBL-GG1

BK - 00

CBL-HH1

BK - 00

CBL-HH3

BK - 00

NOTE A (TO NEG TERM.)

338-PW140

PK - 18

BATTERY 1 3T-5760

CBL-VV1

RD- 00

CBL-HH2

POS NEG

A B C D E F G H A B C D E F G H

YL - 18 YL - 18 BU- 18 YL - 18 PK - 18 PK - 18 BK - 18

C1

P7 P8 P4 P3

C2

P14 P9 P2

PW-C22 1733141

15

5 5 10 5 10 10 25

P12 PW-C23 1791312 115-PW56 158-PW58

A B C D E F G H

RD- 18 BR - 16

RD- 18

338-PW140 PK - 18 338-PW78 PK - 18

P19 P15 P22 P20

PW-C24 1791311 105-PW52 RD- 18 180-PW50 RD- 14 170-PW54 RD- 18 110-PW127 RD- 16 102-PW144 RD- 16

C3

A B C D E F G H

C4 P18

P17 P16 P23

10 10

86

87

C5

A C

30

PC-C4 1733137 101-PC7 101-PC8

87A

85

BUCKET POS 141-2759

INPUT CONN 5 (GRAY)

86

87

30

87A

K5

MAIN RLY 146-9439

ALL WHEEL DRIVE 141-2759

Cat p/n 180-9491

REAR HYDRAULICS 113-8490

85

START RELAY 113-8492

86

87

C6 30

PC-C2 1733138 A C

FUSE/RELAY BLOCK 2 - WHEN FACING, MOUNTED ON THE RIGHT SIDE 101-PC3 101-PC4

RD- 10 RD- 10

K1

10 5 5 15

15 10 25

FR AUX FLOOD 113-8490 85

RR AUX FLOOD 113-8490

SIGNAL LAMP 113-8490

86

87

30

87A K6 AUX LIGHTING RLY 146-9439

RADIO/DOMELAMP 141-2759 HORN/MISC 113-8491

85

FR STD FLOOD 113-8491

AIR SEAT 113-8492

87

86

C5 30

PC-C1 1733137 A C

101-PC1 101-PC2

RD- 10 RD- 10

87A

K13 FR LIGHTING RLY 146-9439

Cat p/n 180-9489 INPUT CONN 5 (GRAY)

FUSE RELAY BLK 1

7

OUTPUT CONN 1 (BLACK)

OUTPUT CONN 2 (GRAY)

KEY START 141-2759

SPARE 1 113-8490

OUTPUT CONN 2 (GRAY)

OUTPUT CONN 1 (BLACK)

ENGINE FUEL 113-8490

BK - 18

WATER SEP SW 192-7875 200-EF44

447-EF22

PK - 18

200-EF7

E455-EF18

1 2

BK - 18

PK-18 BK-18

BK - 18

FUEL LEVEL SENDER 187-8936

614-CF32

PU- 18

200-EF5

BU- 18 322-EF26

2

3

5

GY- 18

200-EF3

310-EF25

PU- 16

443-EF15

YL - 18

6

614-CF33 614-CF37

PU- 18 PU- 18

976-CF15

OR- 18

8

2

1 3

5

4 6 10

610-CF29 610-CF31

OR- 18 OR- 18

614-CF34 911-CF18 911-CF18

200-EF45

GN- 18

GY- 18 GY- 18 YL - 18 YL - 18 PU- 18

200-CF42

BK - 18

110-CF46 110-CF40

RD- 18 RD- 18

INPUT CONN 6 (BLACK)

FUSE/RELAY BLOCK 1 - WHEN FACING, MOUNTED ON THE LEFT SIDE

BK - 18

200-EF3

BK - 18

THERMAL STARTING AID 035-8059

PU- 12

ET-C1 3E3364 1 2

BK - 18

443-ET1

2 1

10

5

PU- 18

BK - 18

3

605-CF24 605-CF25

YL - 18 YL - 18

606-CF28 606-CF27

GY- 18 GY- 18

17

200-EF2 200-EF1

334-EF29

PK - 18

GY- 18

450-EF38

YL - 18

101-EF8

1 2

EP-C1 3E3364 396-EP1 200-EP2

EP-C2 1003320 PK - 18 BK - 18

3 MOM

PU- 18

322-CF17

GY- 18

G

A B

FUEL SHUTOFF SOL 176-6219

BK - 18

ALTERNATOR 105-2812

327-EF24

1 2 3

PK - 18

E

OPTIONAL 90 A 105-2813 L IG P

200-EF5 200-EF2 200-EF1 200-EF9 200-EF3 200-EF45 200-EF7 200-EF41 200-EF6 200-EF4 200-EF44 200-EF43 200-EF43 200-EF47

B+

101-EF40

RD- 6

101-EF34

RD- 6

WH-12

STARTER 143-0539 614-CF37

COLD START ADV SOL (EMISSIONS ENGINE)

200-EF6

RD- 16

304-EF12

8

BK - 18 BK - 18

CONN 28

EF-C7 1073134 309-EF21

BU- 18

T°

EF-C17 1552269 327-EF28 PK - 18 200-EF6 BK - 18

NOTE AL PU- 18 PU- 18

CONN 29

762-EF42 YL - 18 200-EF1 BK - 18

327-EF23 PK - 18 COLD START TEMP SW 173-7527 (EMISSIONS ENGINE)

JIFFY SPLICE FOR RIDE CONTROL INDICATOR

614-CF45 614-CF36

200-EF45 200-EF46

S

MTR BAT

101-EF34

MOTOR

CBL-PP1

RD- 00

CBL-VV2

RD- 00

BK - 18 BK - 18 BK - 18 BK - 18 BK - 18 BK - 18 BK - 18 BK - 18 BK - 18 BK - 18 BK - 18 BK - 18 BK - 18 BK - 18

BK - 18 BK - 18

RD- 6

ENGINE GND

NOTE A (TO STARTER BAT TERM.)

NOTE A

110-CF40 RD- 18 200-CF9 BK - 18 450-CF20

YL - 18

322-CF17

GY- 18

SIG +

IDENT

PART NO.

CHG

AC AE AP AR CF CH CR CT CX EF EP EX FL FP FR HL HU JA JC JK JL JU JV KA KC KL KR KT LC LH LN LX LP ME MP MW PW PX PY RA RC RF RK RL TA TR TV UH WA WE WF XC XE XF XG

174-2302 174-6417 200-6918 179-5771 167-3701 194-4414 167-3702 183-4492 183-4429 167-3703 178-8465 183-2530 189-6563 189-6561 189-6562 179-1215 167-3704 186-0320 167-3708 193-1509 191-0698 186-0319 167-3707 179-9335 179-9336 183-4738 179-7997 174-6397 194-1941 194-1940 194-1938 194-1937 101-4449 179-8000 179-7998 131-1368 167-3700 107-5605 122-1648 174-6398 174-6395 174-6399 200-0648 167-3710 186-0313 167-3712 167-3713 183-7581 164-9638 174-6406 174-6405 174-6411 174-6413 174-6415 174-6414

02 02 00 02 02 01 04 01 01 04 00 00 00 01 00 02 03 01 02 01 01 07 00 01 01 01 02 00 00 00 01 00 01 02 03 03 08 05 04 02 02 02 00 01 00 00 01 01 02 03 01 03 02 03 02

SH1 I-10 SH1 H-2 SH1 E-6 SH1 I-8 SH1 G-4 SH1 G-13 SHT E-10 SH2 G-8 SH1 D-11 SH1 I-4 SH1 E-1 SH1 H-1 SH2 F-10 SH2 F-10 SH2 F-10 SH2 I-6 SH1 C-13 SH2 F-8 SH1 H-12 SH1 F-15 SH1 B-8 SH2 C-8 SH1 I-12 SH2 I-8 SH2 I-10 SH2 H-9 SH2 G-10 SH2 H-8 SH2 A-5 SH2 A-5 SH2 B-5 SH2 B-5 SH2 F-8 SH2 H-10 SH2 I-10 SH1 I-3 SH1 D-7 SH1 I-15 SH1 I-15 SH2 G-6 SH2 G-6 SH2 G-4 SH1 D-11 SH1 H-4 SH2 E-13 SH1 A-15 SH1 C-13 SH2 D-10 SH2 A-12 SH2 A-14 SH2 B-12 SH2 E-3 SH2 C-5 SH2 D-5 SH2 C-5

LOC

ET PC

192-3341 174-6400

00 00

SH1 F-1 SH1 A-6

GG HH PP VV -

130-8292 130-8293 141-1656 141-1658 8R-6111

02 03 03 03 01

SH1 D-4 SH1 D-4 SH1 D-4 SH1 D-4 SH2 I-3

7G-1060 7Y-3883

00 02

SH1 D-3 SH1 D-4

5

4

SERVICE METER 161-3932

NOTE DESCRIPTION HARNESS AS. J HVAC-PLATFORM J HVAC COMPRESSOR J HVAC - CKT. BREAKER J HVAC - SHUTOFF RELAY FRONT CONSOLE J HYDRAULIC FILTER PRESSURE SW. TIMER RIGHT SIDE CONSOLE J FRONT CONSOLE OROPS TURN SIGNAL H SIDE CONSOLE EXTENSION - NON-ROADING ENGINE AND FRAME ENGINE FUEL SOLENOID COOLANT TEMPERATURE SWITCH J FOG LAMP AND LIGHT J FOG LAMP - PLATFORM J FOG LAMP - CONSOLE J HEADLINER - STANDARD CAB AR. J HEADLINER - UTILITY CAB AR. J STABILIZER ALARM H REAR END - NON-ROADING KEY START ADAPTER FLOOD LAMP ADAPTER J STABILIZER - AUTO UP H REAR END - ROADING J QUICK COUPLER - ATT. FRONT CONSOLE J QUICK COUPLER - STANDARD FRONT CONSOLE J QUICK COUPLER - LOADER ARM J QUICK COUPLER ATCH - RELAY J QUICK COUPLER ATCH - BROOM J DEAD ENGINE LOWER - FRONT CONSOLE J DEAD ENGINE LOWER-FRAME J DEAD ENGINE LOWER - PLATFORM J DEAD ENGINE LOWER - PRESSURE SW J LICENSE PLATE LIGHT J MULTI-PURPOSE - FRAME J MULTI-PURPOSE - PLATFORM J WASHER MOTORS PLATFORM H RETURN TO DIG SWITCH - LOADER ARM H BUCKET POSITION SENSOR - LOADER ARM J RIDE CONTROL - AUTOSHIFT J RIDE CONTROL - FRONT CONSOLE J RIDE CONTROL - FRAME H SIDE CONSOLE EXTENSION - ROADING J ROADING LIGHTS J THEFT DETERENT - MSS H ROOF TOP - ROADING H ROOF TOP - NON-ROADING J CAT DATA LINK SERVICE PORT J AWS - AXLE J AWS - PLATFORM J AWS - FRONT CONSOLE J AUTOSHIFT - FRONT CONSOLE J AUTOSHIFT - ECM J AUTSHIFT - PLATFORM J AUTOSHIFT - TRANSMISSION WIRE AS. CONVERTER TEMP SENDER WIRE AS. BATTERY POWER TO CAB CABLE AS. H GROUND CABLE - STANDARD H GROUND CABLE - HEAVY DUTY H BATTERY CABLE - STANDARD H BATTERY CABLE - HEAVY DUTY J CABLE - COAXIAL (RADIO ANTENNA) STRAP AS. STRAP-GROUND CAB TO FRAME STRAP-GROUND ENGINE TO FRAME

3

D

ENGINE ABBREV RD WH OR YL PK BK GY PU BR GN BU

COLOR

SYMBOL

DESCRIPTION BLADE, SPADE, RING, OR SCREW TERMINAL CIRCUIT CONNECTED

RED WHITE ORANGE YELLOW PINK BLACK GRAY PURPLE BROWN GREEN BLUE

CIRCUIT NOT CONNECTED ELECTRICAL CONNECTION TO MACHINE STRUCTURE INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT CONNECTOR ATCH WIRE, CABLE & COMPONENT CIRCUIT GROUPING DESIGNATION SPLICE

NOTE LOC SHT1 VARIOUS,A-13

NOTE A:

ASSEMBLE TERMINALS TO DESIGNATED STUD

SHT2 VARIOUS

NOTE C:

WIRES ARE TWISTED. TWISTED 1 TWIST PER 25mm.

SHT1 I-7

NOTE E:

NORMALLY CLOSED WHEN BRAKE IS DEPRESSED

SHT 1 A-3,B-3 C-3 SHT 1 A-3,B-3 C-3 SHT1 H-11

NOTE H:

OPTION HARNESS - ALTERNATE BASED ON MACHINE CONFIGURATION.

NOTE J:

ATTACHMENT HARNESS

NOTE K:

STD AIR SUSPENSION SEAT IS P/N 164-1201 (FABRIC) OR P/N 164-1202 (VINYL).

DELUXE AIR SEAT IS P/N 164-1203 AND EUROPEAN UTILITY AIR SEAT IS P/N 164-1206.

SHT1 G-11

NOTE L:

STD FRONT FLOOD AND STD REAR FLOOD SWITCHES ARE FOR STANDARD FLOOD LAMP ARRANGEMENTS (4 LAMPS TOTAL). ATCH FRONT FLOOD AND ATCH REAR FLOOD SWITCHES ARE FOR MACHINES WITH OPTIONAL ATTACHMENT FLOOD LAMPS (8 LAMPS TOTAL).

SHT1 H-7

NOTE M:

WHEN USING A CAB WITH HEATER ONLY, HEATER AC SW IS REPLACED WITH VENT SW.

SHT1 I-15,F-1

NOTE N:

RETURN-TO-DIG SWITCH - SINGLE TILT OPTION

SHT1 I-15,F-1

NOTE P:

RETURN-TO-DIG SENSOR - PARALLEL LIFT OPTION

SHT1 I-1

NOTE R:

NORMALLY CLOSED AT PROPER REFRIGERANT CHARGE

SHT1 D-9 SHT2 F-9 SHT1 H-11 SHT2 C-9,A-7, F-6

NOTE T:

CONNECTOR RK-C5 IS USED FOR THE FOG LAMP ATTACHMENT (CONN FP-C3).

NOTE U:

CONNECTOR PW-C4 (LOC. SHT 1, H-11) IS USED TO SUPPLY POWER FOR THE RIDE CONTROL (CONN RA-C7), DEAD ENGINE LOWER (CONN LN-C3), AND STAB LEGS AUTO UP (CONN JU-C9) ATTACHMENTS.

SHT1 H-11 SHT2 C-14,I-12

NOTE V:

CONNECTOR PW-C15 (LOC. SHT 1, G-11) IS USED TO SUPPLY POWER FOR THE AWS (CONN WE-C1) AND AUX. HYDRAULICS (CONN MP-C7) ATTACHMENTS.

SHT1 G-11 SHT2 E-10

NOTE W:

CONNECTOR PW-C5 (LOC. SHT 1, G-11) IS USED TO SUPPLY POWER FOR THE CAT DATA LINK SERVICE PORT (CONN UH-C2) ATTACHMENT.

SHT2 C-14

NOTE X:

THIS CONNECTOR IS USED IN PLACE OF PW-C15 FOR THE AUX. HYDRAULICS (CONN MP-C7) ATTACHMENT.

SHT2 C-9,A-6

NOTE Y:

THIS CONNECTOR IS USED IN PLACE OF PW-C4 FOR THE RIDE CONTROL (CONN RA-C7) ATTACHMENT OR OTHER ATTACHMENTS PER NOTE U.

SHT1 C-13,I-12

NOTE AA:

FOR CENTER PIVOT MACHINE, THEN CONNECTOR PW-C16 (LOC. SHT 1, C-13) PLUGS INTO CONNECTOR TV-C3 (LOC. SHT 1, C-13), ELSE FOR SIDE SHIFT MACHINE THEN CONNECTOR PW-C16 PLUGS INTO CONNECTOR JV-C3 (LOC. SHT 1, I-12).

SHT1 A-15

NOTE AC:

CONNECTOR CX-C2 (LOC. SHT 1, C-14) PLUGS INTO ROOF LIGHTING HARNESS CONNECTOR TV-C1 (LOC. SHT 1, C-14) OR TR-C1 (LOC. SHT 1, A-15).

SHT1 F-10 SHT2 E-8

NOTE AE:

CONNECTOR PW-C18 (LOC. SHT 1, F-10) PLUGS INTO THE STAB LEG ALARM ATTACHMENT CONNECTOR JA-C2 (LOC. SHT 2, E-8).

SHT1 F-10 SHT2 I-13

NOTE AF:

CONNECTOR CR-C22 (LOC. SHT 1, F-10) PLUGS INTO THE AUX. HYDRAULICS ATTACHMENT CONNECTOR MP-C11 (LOC. SHT 2, I-13).

SHT2 G-3,E-7

NOTE AG:

WHEN USING RIDE CONTROL ATTACH AND AUTOSHIFT, CONNECT XF-C11 (LOC. SHT 2, E-7) TO RA-C2 (LOC. SHT 2, G-4) AND DO NOT USE 6 PIN JUMPER WIRE AS. RA-C2A.

SHT1 E-10 SHT2 I-3,F-13

NOTE AH:

THIS ATTACHMENT CONNECTOR CAN PLUG INTO SIDE CONSOLE HARNESS CONN. CR-C14 OR CAN BE USED FOR OTHER ATTACHMENTS IN PLACE OF PLATFORM CONN. PW-C14 (LOC. SHT 1, E-10).

SHT1 E-10 SHT2 F-12

NOTE AJ:

THIS ATTACHMENT CONNECTOR CAN PLUG INTO PLATFORM HARNESS CONN. PW-C14 OR CAN BE USED FOR OTHER ATTACHMENTS IN PLACE OF SIDE CONSOLE CONN. CR-C14 (LOC. SHT 1, E-10).

SHT1 VARIOUS SHT2 VARIOUS,B-1

NOTE AK:

PLATFORM HARNESS CONNECTORS PW-C34 AND PW-C35 (LOC. SHT 1, D-8) CONNECT TOGETHER WHEN THERE ARE NO RELATED ATTACHMENTS. WHEN MACHINE SECURITY, DEAD ENGINE LOWER, OR AUTOSHIFT ATTACHMENTS ARE USED, CONNECTORS PW-C34 AND PW-C35 ARE DISCONNECTED AND THE ATTACHMENT HARNESSES CONNECT INTO THEM AND EACH OTHER. SEE TABLE 1 (LOC. SHT 2, B-1) TO UNDERSTAND CORRECT ATTACHMENT CONNECTIONS.

SHT1 E-2 SHT2 E-3,H-6, I-8,B-5,D-10

NOTE AL:

CONNECT MALE BLADE TERMINAL INTO 614-PU FEMALE BLADE TERMINAL COMING OFF OF HAZARD SWITCH IN THE FRONT CONSOLE (LOC. SHT 1, E-2).

SHT2 G-10,B-15, C-14

NOTE AM:

FOR MACHINES WITH AUX. HYDRAULICS AND ALL WHEEL STEER, CONNECT WE-C7 (LOC. SHT 2, C-14) TO KR-C5 (LOC. SHT 2, G-10) AND CONNECT WE-C6 (LOC. SHT 2, C-14) TO MP-C10 (LOC. SHT 2, G-10). REAR STEER SWITCH P/N 189-0998 IS NOT USED.

SHT1 H-2

NOTE AN:

RH DIP BEAM ROADING LAMPS USE P/N 3E-7584. LH DIP BEAM ROADING LAMPS USE P/N 3E-7585. SIDE REPEAT ROADING LAMPS USE P/N 3E-9382 FOR THE RH SIDE AND P/N 104-5225 FOR THE LH SIDE.

C

LAYOUT OF FUSE / RELAY BLOCKS

6

F

NOTE N NOTE P

BUCKET POS SOL 3E-8620

YL - 18 YL - 18

8

A B C

EF-C5 1552269 1 2

BK-18 BK-18

CF-C4 1387675

2

T°

CONV TEMP SNDR 4W-9972

PK - 18

327-EF20

7

YL - 18

200-EF45

CF-C5 1429117

-

200-EF5

1 2

BK - 18

CONN 30

143-CF6 BR - 18 552-CF22 WH-18 552-CF41 WH-18

CF-C3 1429117

HAZARD SW 169-0589 BK - 18

FORWARD HORN 164-9425

310-EF50

CONN 37

7

CF-C9 1158109

200-CF14

EF-C9 1552269

FRONT DRIVE SOL 121-4036

EF-C6 1552267

9

200-CF4 BK - 18 200-CF23 BK - 18

PU- 18 YL - 18 BK - 18

1 2

EF-C14 1552269

128-EF27

WH-18

611-CF30 419-CF19 200-CF13

RD-18 RD-18

BK - 18

CF-C2 1429117

200-CF10 BK - 18 N945-CF12 OR- 18 N945-CF26 OR- 18 552-CF41

G

EF-C4 3E3364 WH-18

552-EF17

C720-CF39

BK - 18

HYD FILTER PRESS SW 7X-8549

BR - 18

FRONT DASH PANEL

INPUT CONN 6 (BLACK)

RD- 10 RD- 10

MONITORING 141-2759

ACCESSORY PORT 113-8490

BATTERY GROUND LAMP

PK-18 BK-18 YL-18

HIGH LOW

BATTERY BOX

START RLY 146-9439

FRONT RH ATCH FLOOD 105-8069

T°

H#

87A

10

A B C

BATTERY 2 3T-5760

THERM START AID 113-8491

TRANSMISSION 113-8490

OR- 18 BK - 18 YL - 18

BK - 00

CAB RLY 146-9439

P10

CONN 27

BK - 18 BK - 18

ENGINE OIL PRESS 7W-1238

AWD SW 169-0598

POS NEG

180-9491 BK - 16 BK - 18 BK - 18

113-EF49 200-EF44 439-EF16

H

7

OR- 18 OR- 18 PU- 18

NOTE A (TO FRAME GROUND)

FUSE RELAY BLK 2

200-PW149 200-PW176 200-PW177

POSN

3 4

2

RD- 00

30

K26 85

AUX HYDRAULICS 113-8491

15

BU- 18

299-EX1 200-EX2

HVAC RLY 170-2237

RIDE CONTROL 113-8490

10

GY- 18

BK - 18

COOLANT TEMPERATURE SW 6T-2665

EX-C1 3E3364 1 2

87A

ALL WHEEL STEER 113-8490

10

P34

TURN

6

RD- 16

L3

RD- 00 RD- 00

86

87

FR WIPER WASH 113-8490

COOLANT TEMP SENDER 175-3070

EF-C16 1552267

552-CF22 WH-18 143-CF6 BR - 18

CF-C6 1552264 113-CF35 419-CF19 200-CF13 611-CF30

CBL-PP1

NOTE A (TO POS TERM.)

30

K40 85

1 2

OR- 18 BK - 18

1 2

BK - 18

1

5

RD- 18 BK - 18

CF-C10 1552269 N945-CF26 OR- 18 200-CF23 BK - 18

CBL-VV2 CBL-VV1

RR LIGHTING RLY 146-9439

RR WIPER WASH 113-8490

513-AE1 200-AE2

200-EF4 405-EF39

HORN SW 169-0587

87A BEACONS 113-8491

200-EF43

EF-C13 1552269

HIGH LOW

8

2

200-CF11 BK - 18 200-CF42 BK - 18 110-CF2 RD- 18 110-CF46 RD- 18

86

87

C4

OR- 18

406-EF37 PU- 18 200-EF4 BK - 18

FRONT ROADING LAMP SW 169-0594

L1

L5

ATCH RLY 146-9439

AC COMPRESSOR 113-8490

10

AC COMPRESSOR CLUTCH 3E-1908 AE-C1 1552269

BK - 18

C720-CF39 BU- 18 614-CF32 PU- 18 614-CF33 PU- 18

BK - 18 BK - 18

101-PC10 RD- 8 101-PC9 RD- 8

RD- 10 RD- 10

NOTE R BK-14 BK-14

T°

CF-C1 1429117

606-CF27 606-CF28 605-CF25 605-CF24 614-CF36

30

1 2

200-EF41 BK - 18 200-EF9 BK - 18

POSN

RD-18

7

BK - 18

144-9931

87A

AE-C2 1552269 OR- 18 BK - 18

BK-18 BK-18

200-EF43

YL-18 BK-18 WH-18 BU-18

LAMP GP FUNCTION

PC-C3 1733138 A 101-PC5 C 101-PC6

200-AE7

NOTE AN 1 2 3 4 5 6

113-CF5 OR- 18 113-CF35 OR- 18 200-CF7 BK - 18 200-CF8 BK - 18

200-CF9 BK - 18 200-CF8 BK - 18 200-CF4 BK - 18 200-CF10 BK - 18 200-CF13 BK - 18

AWD ARC SUPPR 106-8704

XMSN NEUT SW 9R-9868

BK - 12

C6

513-AE5 200-AE6

TURN

RD-18

BK - 12

86

1 2

1 2

BK - 18

441-EF19

XMSN NEUTRAL LOCK SW 169-0588

1 2

L4

30

85

K31

521-EF14 200-EF41

H14

AE-C4 3E3364

EF-C15 1552269 YL - 18 BK - 18

AE-C3 1552269 YL - 18 OR- 18

HVAC ARC SUPPR 106-8704

YL-18 BK-18 WH-18 BU-18

RL-C2 1552273

619-RL10 GN -18 619-RL5 GN -18

PU- 18

C720-CF39 N945-CF12

WH-18

AWD BRAKE RLY 146-9439

LH TAIL LAMP 141-2759

I

REFRIGERANT SW 114-5333

521-AE4 513-AE3

NOTE AN

RD- 16 RD- 18 OR- 18 BR - 18

BU- 12

RH TAIL LAMP 141-2759

REAR WASHER MOTOR 117-2826

LH HEADLIGHT AS. 3E-7584 1 2 3 4 5 6

GN- 18

BR - 18 YL - 18

200-CF7

RR STD FLOOD 113-8491

15

P38

MOTOR

611-RL4 PU- 18 611-RL11 PU- 18

110-CF46

87A

P11

8

200-RL1 200-RL2

86

87

MOTOR

605-RL9 YL - 18 200-RL1 BK - 16 617-RL7 BR - 18 611-RL11 PU- 18

C1

200-TV38 BK - 12 200-TV40 BK - 12 200-TV39 BK - 12 605-TV28 YL - 18 606-TV27 GY- 18 607-TV5 PK - 18 607-TV6 PK - 18 620-TV20 WH- 18 620-TV19 WH- 18

9

102-CF1 110-CF2 113-CF5 143-CF6

614-CF38 450-PW100 450-PW110

ROOF (NON-ROADING)

13

YL - 18 GY- 18

619-RL13

CONN 24

322-PW16 GY- 18 322-PW112 GY- 18

OPERATOR PLATFORM

15

BK - 16

605-RL9 606-RL8

617-RL7 618-RL6

110-CF2 RD- 18 419-CF19 YL - 18 322-CF17 GY- 18 611-CF30 PU- 18 537-CF21 GN- 18 C720-CF39 BU- 18 610-CF29 OR- 18 605-CF25 YL - 18 606-CF28 GY- 18 614-CF38 PU- 18 113-CF5 OR- 18 102-CF1 RD- 16

PW-C8 1552273

180-9489

ROOF (ROADING)

200-RL3

611-RL12

L6 200-AP2

P32

FRONT LH ATCH FLOOD 105-8069

BK - 12

BU- 12

HVAC BLOWER 180-0613 122-AP3

K29 85

PW-C27 1791311

157-PW47 117-PW46 184-PW76 308-PW135 327-PW82 338-PW77 200-PW177

FRONT RH TURN LAMP 115-1716

BK - 18 BK - 18 BK - 18 BK - 18

PW-C11 1552269

BK - 12 BU- 12

BU- 12 BK - 12

P25

111-PW159 1 2

BK - 12 BU- 12

P39

PW-C26 1733141

113-PW141 OR- 18 304-PW2 WH-12 128-PW109 PK - 18 131-PW55 RD- 16 218-PW81 BK - 18 306-PW80 GN- 18 123-PW158 WH-18 143-PW23 BR - 18

FRONT RH STD FLOOD 105-8069

YL - 18

ENGINE BLOCK HEATER

CONN 26

537-CF21

614-PW139

184-PW76

450-PW132

1 2 3 4 5 6 7 8 9 10 11 12

AP-C1 1864321

520-PW43 WH-18 614-PW139 PU- 18 617-PW137 BR - 18 618-PW138 YL - 18

JL-C1 3E-3363 1 2

200-AP2 122-AP3

AP-C2 1779641

200-PW87

136-PW59

122-PW71

BK - 12

NOTE A 200-AP2 122-AP3

PK - 18 GY- 18 PU- 18 YL - 18 BU- 18

A B C

200-EF7

605-PW107 YL - 18 605-PW120 YL - 18 606-PW106 GY- 18 606-PW98 GY- 18 610-PW133 OR- 18 614-PW143 PU- 18 617-PW131 BR - 18 618-PW105 YL - 18 752-PW7 YL - 18 754-PW32 BU- 18 923-PW21 GY- 18 N945-PW111 OR- 18 E455-PW24 BR - 18

RH CAB GND 2

CONN 19 306-PW80 218-PW81 338-PW77 327-PW82

200-PW75 200-PW74 200-PW73 200-PW57

552-PW101

NOTE A BK - 16

327-PW134 405-PW28 406-PW27 419-PW94 430-PW18

PU- 18 BK - 16 GN- 18 BR - 18 YL - 18 GY- 18 YL - 18

439-PW20 YL - 18 443-PW5 YL - 18 441-PW9 OR- 18 447-PW12 PK - 18 483-PW13 BR - 18 507-PW8 WH -18 521-PW19 YL - 18 537-PW96 GN-18

RH CAB GND 1

200-PW181

GY- 18

611-RL12 200-RL3 619-RL13 617-RL7 618-RL6 606-RL8 605-RL9

CF-C7 1552252

110-PW93 RD- 18 419-PW94 YL - 18 322-PW16 GY- 18 611-PW95 PU- 18 537-PW96 GN- 18 C720-PW129 BU- 18 610-PW34 OR- 18 605-PW120 YL - 18 606-PW98 GY- 18 614-PW143 PU- 18 113-PW99 OR- 18 102-PW33 RD- 16

RD- 18

HIGHWAYS

JL-C1 3E-3363 1 2

GAUGE CIRCUIT

OTHER COLOR DESCRIPTIONS

GN- 16 YL - 18 BR - 16 WH-16 RD- 18 RD- 14 BU- 18

FRONT LH STD FLOOD 105-8069

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON STARTING CIRCUIT

PW-C39 1864321

BK - 16

JL-C1 3E3363 1 2

B-1

TURN SIGNAL / WIPER WASHER CIRCUIT

PW-C35 3E3376

FRONT LH TURN LAMP 115-1716

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF

HEATER AND AIR CONDITIONER CIRCUIT

NOTE AK

308-PW135 YL - 18 754-PW49 BU- 18

GROUND CIRCUIT

PANEL LAMP CIRCUIT

327-PW134 PK - 18 202-PW175 BK - 18 306-PW14 GN- 18

JL-C1 3E3363 1 2

ROADING LAMPS 173-3175

20

102-PW33

306-PW14 GN- 18 202-PW175 BK - 18 327-PW134 PK - 18

105-PW52 RD- 18 113-PW141 OR- 18 115-PW56 RD- 18 116-PW45 BR - 16 117-PW46 YL - 18 118-PW68 GY- 16 119-PW70 PK - 16 122-AP3 BU- 12 131-PW55 RD- 16 134-PW64 YL - 18 136-PW59 GN -18

RD- 16

START AID CIRCUIT

202-PW130 BK - 18 202-PW41 BK - 18 202-PW175 BK - 18 202-PW118 BK - 16

1 2 3 4

102-PW144 102-PW33

BK - 18 BK - 18

PW-C34 1552272

322-PW108

WIRE GROUP COLOR DESCRIPTIONS

1 2 3 4 5 6 7 8

PW-C7 3E5179

304-PW2 WH-12 309-PW11 GY- 18 310-PW15 PU- 16

GN- 18 GN- 18

MW-C3 3E3369 A B C

120 VAC - 166-0658 240 VAC - 166-0659

CONN 23

BK - 16

BK - 18

REV XMSN SOL 130-0912

FRNT WASHER MOTOR 117-2826

RH HEADLIGHT AS. 3E-7584

RD- 16

H13

RD-18 RD-18

BK-18 BK-18

EF-C10 1552269

143-PW23 BR - 18 128-PW109 PK - 18

H13

RL-C1 1552264

611-PW103 PU- 18 200-PW48 BK - 16 619-PW1 GN- 18 617-PW131 BR - 18 618-PW105 YL - 18 606-PW106 GY- 18 605-PW107 YL - 18

102-PW33 RD- 16 110-PW93 RD- 18 113-PW183 OR- 18 113-PW99 OR- 18

PW-C21 1733139

CONN 1

CX-C2 1552273

STALK SW

FWD XMSN SOL 117-2911

EF-C12 1552269

PW-C9 3E3388

110-PW88 RD- 18 111-PW123 RD- 18 111-PW124 RD- 18 118-PW38 GY- 16 123-PW158 WH-18 202-PW130 BK - 18 306-PW14 GN- 18 307-PW10 OR- 18 419-PW102 YL - 18 500-PW37 BR - 16 501-PW36 GN -16 502-PW35 OR- 16 537-PW91 GN -18 568-PW4 GN -18 604-PW121 OR- 18 606-PW92 GY- 18 605-PW90 YL - 18 604-PW122 OR- 18 702-PW125 OR- 18 752-PW26 YL - 18 754-PW22 BU- 18 720-PW126 PU- 18 766-PW3 GN -18 923-PW62 GY- 18

STEERING COLUMN

GN -18

OPERATOR PLATFORM CONN 8

RIGHT TURN B+ HI WIPER

GN -18

184-PW63 BU- 18 200-RK15 BK - 18 200-AP2 BK - 12 200-PW152 BK - 14 200-PW181 BK - 16 200-PW79 BK - 16 200-PW85 BK - 18 200-PW160 BK - 18 200-PW173 BK - 18

H 1 2 3 4 5 6

BK - 16 BR - 16 GN- 16 OR- 16 GY- 16

1 2 3 4 5 6 7 8 9 10 11 12

MW-C1 1171877 1 506-MW1 PU- 18 2 200-MW4 BK - 18

200-EF9

CONN 22

PW-C6 1552252 110-PW88 RD- 18 506-PW6 PU- 18 611-PW89 PU- 18 610-PW34 OR- 18 619-PW1 GN -18 500-PW37 BR - 16 501-PW36 GN -16 118-PW38 GY- 16 605-PW90 YL - 18 606-PW92 GY- 18 537-PW91 GN- 18 502-PW35 OR- 16

RD-18 RD-18

VALVE GP 142-1468

RL-C3 1552273

CONN 54

LO BEAM

RD- 18 RD- 18 RD- 18

430-PW18 BU- 18 439-PW20 YL - 18 441-PW9 OR- 18 443-PW5 YL - 18 447-PW12 PK - 18 450-PW132 YL - 18 483-PW13 BR - 18 500-PW37 BR - 16 501-PW36 GN- 16 502-PW35 OR- 16 507-PW8 WH-18 521-PW19 YL - 18

144-PW69 157-PW47 158-PW58 163-PW65 170-PW54 180-PW50 184-PW30

766-PW119 GN- 18 766-PW3 GN- 18

CONN 3

111-PW123 111-PW124 111-PW159

102-PW33 RD- 16 110-PW127 RD- 16 111-PW159 RD- 18 123-PW158 WH-18 128-PW109 PK - 18 143-PW23 BR - 18 202-PW118 BK - 16 304-PW2 WH-12 702-PW125 OR- 18 720-PW126 PU- 18 N945-PW111 OR- 18

GY- 18

766-PW17 202-PW42

NOTE AA

WASHER HI BEAM HEADLAMP B+

MOTOR

102-PW33 RD- 16 110-PW127 RD- 16 111-PW159 RD- 18 123-PW158 WH-18 128-PW109 PK - 18 143-PW23 BR - 18 304-PW2 WH-12 306-PW14 GN- 18 327-PW134 PK - 18 702-PW125 OR- 18 720-PW126 PU- 18 N945-PW111 OR- 18

610-PW133

754-PW49 754-PW39

HU-C2 1552273

MOM

110-PW127 RD- 16 110-PW88 RD- 18 110-PW93 RD- 18

202-PW118 202-PW175

606-PW116

752-PW31

OR- 18 OR- 18 GY- 16 BK - 16 BK - 18 OR- 18 GY- 18 PU- 16 GY- 18 GY- 18 PU- 18 YL - 18

202-PW42 202-PW29

H3

H8 H8

1 2

FLASH B+

PARK SW LO WIPER WIPER B+ LEFT

604-PW114 OR- 18 605-PW90 YL - 18 605-PW120 YL - 18 605-PW107 YL - 18 606-PW98 GY- 18 606-PW92 GY- 18 606-PW106 GY- 18 610-PW133 OR- 18 614-PW143 PU- 18 617-PW131 BR - 18 618-PW105 YL - 18 752-PW7 YL - 18 752-PW26 YL - 18 754-PW32 BU- 18 754-PW22 BU- 18 766-PW119 GN- 18 766-PW3 GN -18

170-PW54 RD- 18 200-RK15 BK - 18 200-PW173 BK - 18 184-PW63 BU- 18 105-PW52 RD- 18 110-PW128 RD- 18 113-PW183 OR- 18 113-PW141 OR- 18 113-PW99 OR- 18 116-PW45 BR - 16 117-PW46 YL - 18 118-PW38 GY- 16 118-PW68 GY- 16 119-PW70 PK - 16 131-PW55 RD- 16 144-PW69 GN-16 157-PW47 YL - 18 158-PW58 BR - 16 200-PW160 BK - 18 307-PW10 OR- 18 308-PW135 YL - 18 309-PW11 GY- 18 310-PW15 PU- 16 405-PW28 GY- 18 406-PW27 PU- 18 430-PW18 BU- 18 439-PW20 YL - 18 441-PW9 OR- 18 443-PW5 YL - 18 447-PW12 PK - 18 450-PW132 YL - 18 483-PW13 BR - 18 500-PW37 BR - 16 501-PW36 GN-16 502-PW35 OR- 16 507-PW8 WH-18 568-PW4 GN -18 604-PW114 OR- 18 RK-C5 1552269 OR- 18 BK - 18

RD- 18

568-PW4

113-PW40 OR- 18 367-PW60 BU- 18 614-PW142 PU- 18 H771-PW61 BR - 18 H772-PW67 YL - 18 R912-PW113 OR- 18

GY- 16 GY- 16

111-PW53 113-PW183 113-PW99 118-PW38 200-PW48 200-PW182 307-PW10 309-PW11 310-PW15 322-PW108 405-PW28 406-PW27 419-PW151

537-PW147

CONN 50

PW-C17 1552264

HU-C3 1552272 200-HU2 503-HU4 504-HU1 119-HU3

200-PW97 BK - 18 200-PW48 BK - 16 200-PW182 BK - 18 200-PW79 BK - 16

110-PW86 RD- 18 122-AP3 BU- 12 134-PW64 YL - 18 136-PW59 GN- 18 163-PW65 WH-16 180-PW50 RD- 14 184-PW30 BU- 18 200-AP2 BK - 12 200-PW181 BK - 16 200-PW152 BK - 14 322-PW108 GY- 18 520-PW43 WH-18 521-PW19 YL - 18 614-PW143 PU- 18 614-PW139 PU- 18 754-PW49 BU- 18 923-PW180 GY- 18

H3

GND

111-PW53 RD- 18 537-PW147 GN- 18 200-PW97 BK - 18

113-PW40 OR- 18 367-PW60 BU- 18 614-PW142 PU- 18 H771-PW61 BR - 18 H772-PW67 YL - 18 R912-PW113 OR- 18

PK - 16

RK-C4 1116795

85

118-PW68 118-PW38 RD- 18 BK - 18 BR - 16 GN- 16 OR- 16 OR- 18 YL - 18 GY- 18 BR - 18 YL - 18 BK - 18

610-RK6 OR- 18 610-RK9 OR- 18 610-RK10 OR- 18 200-RK11 BK - 18 200-RK12 BK - 18 200-RK15 BK - 18

RK-C3 1116795

85

STD FLOOD RLY 3E-9362 200-RK11 610-RK10

H8

GY- 16 170-PW54 200-PW160 500-PW37 501-PW36 502-PW35 604-PW114 605-PW115 606-PW116 617-PW104 618-PW117 200-RK15

BK - 18 PK - 18 GY- 18 GN-16 OR- 18 200-RK12 BK - 18 610-RK9 OR -18

87A

HU-C4 1552267 A B C

YL - 18 BU- 18

105-PW52 RD- 18 110-PW128 RD- 18 116-PW45 BR - 16 117-PW46 YL - 18 131-PW55 RD- 16 119-PW70 PK - 16 144-PW69 GN- 16 157-PW47 YL - 18 158-PW58 BR - 16 184-PW63 BU- 18 200-PW173 BK - 18 307-PW10 OR- 18 308-PW135 YL - 18 309-PW11 GY- 18 310-PW15 PU- 16 367-PW60 BU- 18 405-PW28 GY- 18 406-PW27 PU- 18 430-PW18 BU- 18 439-PW20 YL - 18 441-PW9 OR- 18 443-PW5 YL - 18 447-PW12 PK - 18 450-PW132 YL - 18 483-PW13 BR - 18 507-PW8 WH-18 568-PW4 GN-18 610-PW133 OR- 18 614-PW142 PU- 18 E455-PW24 BR - 18 H771-PW61 BR - 18 H772-PW67 YL - 18 R912-PW113 OR- 18 113-PW136 OR- 18 113-PW136 OR- 18 113-PW40 OR- 18 113-PW99 OR- 18 113-PW141 OR- 18 113-PW183 OR- 18

NOTE AH NOTE AJ

CR-C18 3E3370 YL - 16 BR - 16 PK - 16

NOTE AE

PW-C14 3E3370

CR-C14 1552267

CR-C9 1552273

504-CR19 503-CR87 119-CR88

PW-C18 1552269 1 752-PW31 2 754-PW39

CONN 33

BR - 18 BR - 18 YL - 18 OR- 18 OR- 18

PK - 16 GY- 18 GN- 16 PK - 16 WH- 18 OR- 18

CONN 17

184-PW63 BU- 18 113-PW136 OR- 18 447-PW12 PK - 18 614-PW142 PU- 18 441-PW9 OR- 18 443-PW5 YL - 18 309-PW11 GY- 18 405-PW28 GY- 18 406-PW27 PU- 18 483-PW13 BR - 18 568-PW4 GN -18 H771-PW61 BR - 18 116-PW45 BR - 16 117-PW46 YL - 18 310-PW15 PU- 16 439-PW20 YL - 18 430-PW18 BU- 18 610-PW133 OR- 18 507-PW8 WH-18 E455-PW24 BR - 18 158-PW58 BR - 16 200-PW173 BK - 18 157-PW47 YL - 18 119-PW70 PK - 16 144-PW69 GN -16 308-PW135 YL - 18 110-PW128 RD- 18 367-PW60 BU- 18 R912-PW113 OR- 18 H772-PW67 YL - 18 131-PW55 RD- 16

CONN 8 603-CR71 630-CR73 608-CR72 607-CR70 620-CR69 610-CR43

RD- 18 BK - 18

POWER PORT 178-7539

PW-C20 1673692

H9

L

1

6

200-PW51

NOTE AF

AC-C12 1779646 C568-AC26 WH-12 200-AC27 BK - 12

WH- 12

110-PW128 RD- 18 110-PW86 RD- 18

H6

CONN 15

310-CR15 PU- 16 367-CR8 BU- 18 405-CR30 GY- 18 406-CR31 PU- 18 430-CR17 BU- 18 439-CR18 YL - 18 441-CR27 OR- 18 443-CR37 YL - 18 447-CR25 PK - 18 450-CR35 YL - 18 483-CR32 BR - 18 507-CR20 WH-18 568-CR33 GN-18 610-CR43 OR- 18 614-CR26 PU- 18 614-CR78 PU- 18

1 2 3 4

PK - 16 GN- 16 PU- 18

3

OR- 18

113-CR98 113-CR41 113-CR24

C568-AC25

8

2

3

3

MOM

3

BLOWER MOTOR 168-2313

MOTOR SPD RES 188-2711

BATTERY + 2 LAMP OUTPUT 4 GROUND 5

CONN 9

RIGHT PANEL

(Dimensions: 39 inches x 24 inches)

BK - 18

GN- 14

2

614-AC7 PU- 18 E528-AC30 PU- 12

STD REAR FLOOD 169-0590 7

BR - 16 YL - 18

CR-C2 1552272

PU- 18 PU- 18

607-CR85 608-CR86 614-CR21

200-AC16

CR-C22 1552269

200-CR66 BK - 18 200-CR97 BK - 18 200-CR77 BK - 18 200-CR62 BK - 18 307-CR9 OR- 18 308-CR6 YL - 18

105-CR12 RD- 18 110-CR7 RD- 18 116-CR13 BR - 16 117-CR14 YL - 18 119-CR79 PK - 16 119-CR81 PK - 16 131-CR11 RD- 16 144-CR5 GN- 16 157-CR3 YL - 18 158-CR1 BR - 16 184-CR59 BU- 18 200-CR66 BK - 18 200-CR62 BK - 18 200-CR77 BK - 18 307-CR9 OR- 18 308-CR6 YL - 18 310-CR15 PU- 16 367-CR8 BU- 18 503-CR87 BR - 16 504-CR19 YL - 16 507-CR20 WH-18 603-CR71 PK - 16 607-CR70 PK - 16 608-CR72 GN- 16 614-CR78 PU- 18 614-CR26 PU- 18 620-CR69 WH - 18 630-CR73 GY- 18 H771-CR10 BR - 18 H772-CR22 YL - 18 R912-CR28 OR- 18 R912-CR94 OR- 18 614-CR78 614-CR26

113-CR41

119-CR88 PK - 16 119-CR81 PK - 16 119-CR79 PK - 16 131-CR11 RD- 16 144-CR5 GN-16 157-CR3 YL - 18 158-CR1 BR - 16 184-CR59 BU- 18

OR- 18 OR- 18 OR- 18 OR- 18 OR- 18 BK - 18 BK - 18 BK - 18 BK - 18 BK - 18 OR- 18 YL - 18 PK - 18 YL - 18 PU- 18

8

CR-C13 1429117 BU- 18

YL - 18

IGN

BK - 18 BK - 18

516-AC22

AC-C13 1922111 2

8

HVAC SYSTEM

NOTE L 105-CR12 RD- 18 110-CR7 RD- 18 113-CR41 OR- 18

309-CR36 309-CR29

CR-C12 1429117

3

5

367-CR8

200-CR66 504-CR19

7

8

2

3

119-CR79 PK - 16 110-CR7 RD- 18

BK - 18 YL - 16

YL - 18 OR- 18 OR- 18 BR - 18

184-CR59

8

ATCH REAR FLOOD SW 169-0591 NOTE L

CR-C17 1429117

H772-CR22 R912-CR28 R912-CR94 H771-CR10

BU- 18

105-CR12 RD- 18 200-CR77 BK - 18 308-CR6 YL - 18 307-CR9 OR- 18

PU- 18 PU- 18

200-CR49

H7

20 Page,

RENR3587-04 VOL 1 of 2

D

TACHOMETER GAUGE 170-6308

200-AC12 200-AC16

BU- 14

H6

BEACON SW 169-0595

CR-C10 1429117

8

2

CR-C16 1429117

BK - 18

200-CR64

BK - 18 200-CR34

REAR HORN SW 169-0587

3

OR- 18

3

YL - 16

7

113-CR42

8

2

PU- 18

6 MOM10 CR-C15 1429117

1

2

2

504-CR67

8

7

7

9

614-CR92

BACKHOE SHUTOFF SW 169-0599

8

5

PU- 18

CR-C20 1429117

BU- 18 184-CR90

200-CR93

BK - 18

3

7

200-CR63

2

START AID 169-0586

PU- 18

BK - 18

8

BK - 18

200-CR51 447-CR25 614-CR78 200-CR52 443-CR37 113-CR42 113-CR39

610-CR43 119-CR88 614-CR47

REAR WASHER WIPER SW 169-0596

7

PK - 18 OR- 18 BK - 18 GY- 18 GY- 18 GY- 18 PU- 18 BU- 18 YL - 18 BR - 18 GN - 18

PU- 18 PU- 18

BK - 18

PU- 18

614-CR60

SIDESHIFT LOCK SW 169-0597

614-CR46 614-CR44

BK - 18

200-CR54 614-CR91

7

PU- 18

507-CR20 119-CR81 503-CR87 614-CR57

200-CR65

IGN SEND

CR-C4 1141749

CR-C6 1141749

GND

KEY START SWITCH 142-8858

200-CR52

614-CR45 614-CR83

SEND

OR- 18

PU- 18

YL-16 PU-16 OR-16 BR-16

IGN

BAT

R 1 2 3 4

PK - 18

CR-C7 1141749

GND

200-CR68

YL - 18 OR- 18

OR- 18

614-CR61

308-JK2 307-JK3

113-CR82 JK-C2 1552272

447-CR25

OR- 18 OR- 18

G423-CR95 113-CR76 200-CR75 309-CR36 309-CR29 405-CR30 406-CR31 430-CR17 439-CR18 483-CR32 568-CR33

STD FRONT FLOOD 169-0592

GND

200-CR62 BK - 18 144-CR5 GN -16 158-CR1 BR - 16 157-CR3 YL - 18

RD- 18

E

441-CR27

VOLTMETER GAUGE 170-6309

JK-C1 3E3381 105-JK1

PU- 18 PU- 18

CR-C5 1141749

189-0148

1 2 3 4 5 6

FUEL LEVEL GAUGE 170-6305

GND

BR - 18 GY- 18 BU- 18

ACTION LAMP GP

CR-C1 1552273 105-CR12 RD- 18 200-CR77 BK - 18 308-CR6 YL - 18 307-CR9 OR- 18

113-CR40 113-CR41

OR- 18

WH- 18

517-AC23

FLASHER 7T-4848 113-CR96 OR- 18 200-CR97 BK - 18 E455-CR16 BR - 18 G423-CR95 PK - 18

H1

CONVERTER TEMP GAUGE 170-6542

CONN 2

1 2 3 4

H1

113-CR40

520-AC13

7

HI SPD RELAY 3E-9362

CR-C19 1552272

CH-C1 3E3375

113-CH9 OR- 18 200-CH13 BK - 18 E455-CH14 BR - 18 G423-CH4 PK - 18

H2

614-CR56

L7

FUNCTION LOW OIL PRESSURE HIGH COOLANT TEMP LOW BRAKE FLUID FULL WATER SEP ALTERNATOR FAIL DIRTY HYD FILTER DIRTY AIR FILTER NOT USED

OR- 18 BK - 18

87A

NOTE M

8 1

2

BU- 12

VENT SW 184-2422

WH- 12

NOTE M

7

BK - 18

122-AC29

H2

CONN 7 LAMP L1 L2 L3 L4 L5 L6 L7 L8

200-AC1

BK - 12

AC-C8 86 1116795 87 C568-AC21

30

E528-AC5 PU- 18 E528-AC3 PU- 12 E528-AC30 PU- 12

PU- 12

HEATER AC SW 169-0606

WH- 16 BK - 16 GN- 18

BU- 12

BK - 18

HEATER AC SWITCH POSITION TERM CONN AIR CONDITIONER 2&1,5 &4 OFF --- --HEATER 2&3,5 &6

CH-C3 1864321

PRESS SW TIMER RELAY 189-4920

B+ GND

E528-AC4

BU- 18 BK - 16 YL - 18

PW-C5 1552269 1 113-PW40 2 200-PW51

CONN 10 NOTE W

LAMP GP BASIC

PW-C4 1552272 184-PW30 200-PW72 134-PW64

PW-C15 1552267 A 163-PW65 B 200-PW66 C 136-PW59

CONN 11

200-AC17

200-AC20

GY- 14 85

122-AC28

H6

200-PW66 BK - 16 200-PW181 BK - 16 200-PW72 BK - 16

BK - 18

CONN 12

PW-C19 1552264 754-PW49 BU- 18 200-PW169 BK - 18 923-PW180 GY- 18 367-PW83 BU- 18 H771-PW61 BR - 18 H772-PW67 YL - 18 R912-PW113 OR- 18

1 2 3 4 5 6 7 8

BU- 18 BK - 18 GY- 18

R912-JC6

PW-C36 1552267 A 110-PW86 RD- 18 B 322-PW108 GY- 18 C 367-PW84 BU- 18

515-AC24

754-EF31 923-EF32

EF-C3 1552267 BU- 18 GY- 18

1 2

AIR FILTER SW 193-2181

7Y-3883

RD-16 BK-16

+ -

BK-18 BK-18

JC-C1 1552269 1 754-JC1 2 923-JC3

JC-C5 3E3370

GY- 14 PU- 18

7G-1060

BACKUP ALARM HORN 154-5428

CONN 5

JC-C6 1552269 1 110-JC8 2 322-JC9

515-AC24 E528-AC5

AC-C1 1429117

BU- 18 OR- 18

10

EF-C2 1552269 YL - 18 BR - 18

CONN 21

507-PW8 WH-18 430-PW18 BU- 18 483-PW13 BR - 18 506-PW6 PU- 18 200-PW75 BK - 18 200-PW73 BK - 18 200-PW74 BK - 18

OUTPUT CONN 4 (GREEN)

BACKHOE RH HANDLE SW 185-5915

L6

L2

367-PW60 R912-PW113

L2 L6 L3

BU- 18 BU- 18

6

9

YL - 12 GN- 14

BRAKE FLUID LVL SW 4E-8619

200-MW3 BK - 18

WH-12

P36

B+ GND

200-AC1 BK - 18 200-AC17 BK - 18

E529-AC2 516-AC22

304-EF12

K1

H

367-PW84 367-PW83

H4

REAR END (ROADING)

5

BK - 12 BK - 12

PW-C32 1552269 1 BU- 18 2 BK - 18

506-PW6 PU- 18 507-PW8 WH-18 200-PW75 BK - 18

RD- 16

K5

SIDE SHIFT LOCK SOL 3E-8622

YL - 12

200-AC27 200-AC20

430-PW18 200-PW74

BK-16 BR-16

CONN 25

EF-C18 1779641

P9

RD-18 RD-18

E529-AC2

3 4

101-EF8

P37

1 2

H771-JV13 BR - 18 200-JV10 BK - 18

PU- 12

BR - 18 BK - 18

PW-C33 1552267

1 2

WH-12

1 2

483-PW13 200-PW73

200-EF9 BK - 18 113-EF49 OR- 18

PW-C38 1779646 304-PW2

BU- 18 GY- 18 BR - 18 YL - 18

K29

JV-C6 1552269

E528-AC4

754-EF31 923-EF32 922-EF36 752-EF35

K26

110-PW86 RD- 18 322-PW108 GY- 18 754-PW49 BU- 18 923-PW180 GY- 18 H771-PW61 BR - 18 H772-PW67 YL - 18

OR- 18

GY- 18 PK - 18

P2

PILOT SHUTOFF SOL 171-8775

BK - 12 BK - 18 BK - 18

110-PW88 RD- 18 111-PW124 RD- 18 111-PW123 RD- 18 118-PW38 GY- 16 123-PW158 WH-18 202-PW130 BK - 18 306-PW14 GN- 18 307-PW10 OR- 18 419-PW102 YL - 18 501-PW36 GN- 16 502-PW35 OR- 16 537-PW91 GN-18 568-PW4 GN -18 604-PW121 OR- 18 604-PW122 OR- 18 605-PW90 YL - 18 606-PW92 GY- 18 500-PW37 BR - 16 702-PW125 OR- 18 720-PW126 PU- 18 752-PW26 YL - 18 754-PW22 BU- 18 766-PW3 GN -18 923-PW62 GY- 18

PW-C3 1552252 123-PW158 WH-18 202-PW130 BK - 18 922-PW25 BR - 18 923-PW62 GY- 18 752-PW26 YL - 18 754-PW22 BU- 18 306-PW14 GN -18 307-PW10 OR- 18 766-PW3 GN-18 568-PW4 GN -18 419-PW102 YL - 18 C720-PW129 BU- 18

1 2 3 4 5 6 7 8 9 10 11 12

BATTERY GROUND FORWARD SOLENOID RETURN REVERSE SOLENOID RETURN FORWARD SOLENOID OUT REVERSE SOLENOID OUT START RELAY COIL OUT KEY START SW TO BAT NEUTRALIZER SW TO GND PARK BRAKE ALARM OUT PARK BRAKE SW TO GND NEUTRAL LOCK SW TO GND

113-PW183

322-EF26 128-EF27

752-EF35 922-EF36 H14 PW-C31 7N9738

P4

RD-18 RD-18

200-AC15 200-AC17 200-AC16

CONN 64

SHUTTLE CONTROL 174-6640

AC SHUTOFF RLY 3E-9362

AIR CONDITIONER SHUTOFF

614-AC10 PU- 18 614-AC7 PU- 18 517-AC23 BU- 14

8 1

2

619-PW1 GN- 18 C720-PW129 BU- 18

WH-18

PU- 18

H14

P8

1 2

7

BK - 18

87A

AR-C1 1116795 C511-AR3

P30

200-AC12

30

P27

YL - 18 BR - 18 OR- 18

BLOWER SPEED SW 169-0605

YL - 18

406-EF37

P39

H772-JV14 H771-JV13 R912-JV21

R912-JV21 200-JV20

JV-C9 1552269 OR- 18 BK - 16

REPLACE TACHOMETER P/N 170-6308 WITH TACHOMETER P/N 188-2470 FOR AIR CONDITIONER

86

754-PW32 BU- 18 923-PW21 GY- 18 922-PW25 BR - 18 752-PW7 YL - 18

P28

OR- 18 BR - 18 YL - 18

HYD SHUTOFF SOL 179-5593

521-AR4

85 87

PU- 18

611-PW95 PU- 18 611-PW103 PU- 18

GY- 18 PK - 18

P3

REAR RH STOP TAIL TURN LAMP 9R-5369 (CENTER PIVOT) 9R-2385 (SIDE SHIFT)

R912-JV21 H771-JV13 H772-JV14

RD-18 RD-18

TACHOMETER AC SHUTOFF 188-2470

611-PW89

322-PW112 128-PW109

P7

1 2

PW-C13 1552269 1 180-PW50 RD- 14 2 200-PW152 BK - 14

+ BATTERY GROUND

NOTE K

BLOWER SPD SWITCH POSITION TERM CONN LOW SPD (I) 2&1,5 &4 MED SPD (11) 2&3,5 &4 HIGH SPD (III) 2&3,5 &6

PU- 18 PU- 18 PU- 18

OR- 18 OR- 18 RD- 18

P14

1 2 3 4

614-PW139 614-PW143 614-PW142

AIR SUSPENSION SEAT 164-1201

JV-C7 1552269 H772-JV14 YL - 18 200-JV9 BK - 18

PU- 18

NOTE E

PW-C2 1082253 702-PW125 604-PW121 111-PW124

P19

JV-C5 1552272 618-JV7 YL - 18 604-JV8 OR- 18 606-JV18 GY- 18 200-JV6 BK - 18

WH- 18 YL - 18

614-PW44

SEND GND

A B C

GY- 18 YL - 18 PK - 18 PU- 16 YL - 18 YL - 18 WH-18 GY- 18 OR- 18 YL - 18 BR - 18 PK - 18

P15

YL-18 OR-18 GY-18 BK-16

OR- 18

605-JV19 YL - 18 606-JV18 GY- 18 617-JV15 BR - 18 618-JV7 YL - 18 923-JV3 GY- 18

RTD, SINGLE TAIL STOP TURN GND

604-JV17

520-PW43 521-PW19

OR- 18 PK - 18

K31

BU- 18 GY- 18

OR- 18 OR- 18

H5

113-AR1 569-AR2 IGN AC

K24

604-JV8 604-JV5

CONNECT TO PW-C19

WH- 18 BU- 12 YL - 12

309-EF21 450-EF38 327-EF20 310-EF25 443-EF15 521-EF14 552-EF17 405-EF39 441-EF19 439-EF16 E455-EF18 447-EF22

K6

754-JV1 923-JV3

BU- 18

-AC13 122-AC29 E529-AC2

BU- 12 BK - 12

PU- 18

K13

1 2

754-JV1 BU- 18 200-JV2 BK - 16 923-JV3 GY- 18 367-JV12 BU- 18 H771-JV13 BR - 18 H772-JV14 YL - 18 R912-JV21 OR- 18

122-AP3 200-AP2

406-PW27

506-PW6 PU- 18 610-PW34 OR- 18 922-PW25 BR - 18

P20

NOTE N

367-JV12

JV-C1 1552269

RD-16 BK-16

BK - 18

CONN 6

1 2 3 4 5 6 7 8

BRAKE SW B 105-8034

AR-C2 3E3364 1 C511-AR3 WH-18 2 521-AR4 YL - 18

P12

BACKUP ALARM 154-5428

JV-C2 3E3388

AC-C10 1552269 C511-AC11 WH- 18 521-AC14 YL - 18

THERMOSTAT SW 119-9631

T°

CONN 18

614-AC8 PU- 18 614-AC10 PU- 18

PU- 18 OR- 18 RD- 18

P11

PK - 18 YL - 18

BK - 18

NOTE E

P16

200-JV16

200-JV11

200-JV9 BK - 18 200-JV10 BK - 18 200-JV20 BK - 16 200-JV2 BK - 16

520-AC13 WH- 18 521-AC14 YL - 18 614-AC9 PU- 18

1 2

P17

128-PX1 762-PX2

BK - 18 BK - 18

1 2 3 4

522-AC6 WH- 18 C511-AC11 WH- 18

P18

PX-C1 3E3370 A B C

200-JV4 200-JV6

522-AC6 WH-18 521-AC14 YL - 18

PW-C1 1082253 A 720-PW126 B 604-PW122 C 111-PW123

P23

RETURN TO DIG SW 129-6465

BU- 18

520-PW43 521-PW19 614-PW44

NOTE AA

THERMOSTAT WIRE AS 170-7274

AC-C11 3E3364

AC-C9 3E3376

PW-C28 1552272 WH- 18 YL - 18 PU- 18

BRAKE SW A 105-8034

P22

BU- 18 BK - 18

754-JV1

CONN 14

H5

BU- 12 BK - 12

BU- 12 BU- 12

OUTPUT CONN 3 (BLUE)

REAR HORN JV-C8 164-9425 1552269 1 367-JV12 2 200-JV16

BU- 12 BK - 12

122-AC28 122-AC29

OUTPUT CONN 4 (GREEN)

RTD, PARALLEL

CONN 3

1 2 3 4 5 6

AC-C7 1779641 1 122-AC18 2 200-AC15

RD- 8

NOTE P

I

JV-C3 1552273 617-JV15 BR - 18 200-JV11 BK - 18 604-JV17 OR- 18 606-JV18 GY- 18 605-JV19 YL - 18 618-JV7 YL - 18

REAR LH STOP TAIL TURN LAMP 9R-5369 (CENTER PIVOT) 9R-2385 (SIDE SHIFT)

122-AP3 200-AP2

AP-C3 1779646

RD- 8

+ BATTERY SOLENOID GROUND

BU- 18

CONN 13

CONNECT TO PW-C36

101-PC9

OR-18 BU-18 BK-18

367-JV23

CONN 5

A B C

RD- 18

101-PC10

A B C

110-JV22

RD- 18 BU- 18

RD- 8

PK - 18 YL - 18 BK - 18

JV-C11 1552269 110-JV22 367-JV23

1 2

BK-18 BK-18

1

CONN 20

EF-C1 1673693 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

309-PW11 GY- 18 450-PW110 YL - 18 327-PW134 PK - 18 310-PW15 PU- 16 443-PW5 YL - 18 521-PW19 YL - 18 552-PW101 WH-18 405-PW28 GY- 18 441-PW9 OR- 18 439-PW20 YL - 18 E455-PW24 BR - 18 447-PW12 PK - 18

101-PC9

128-PY1 762-PY2 200-PY3

1 2 3 4

YL-18 OR-18 GY-18 BK-16

TAIL STOP TURN GND

BUCKET POS SENSOR 3E-7843

PY-C1 3E3370

HVAC SYSTEM

RD- 8

PY-C2 3E3370 A B C

JV-C10 3E3370

101-PC9

CONN 29

BACKHOE RH HANDLE 185-5915

2

YL - 18

PW-C10 1673692 JV-C4 1552272 617-JV15 BR - 18 604-JV5 OR- 18 605-JV19 YL - 18 200-JV4 BK - 18

3

521-AE4

6

PK - 18

7

327-EF24

8

K40

9

P25

10

P38

11

P32

12

P35

13

P10

14

P34

15

2

1

THIS SCHEMATIC IS FOR THE 416D, 420D, 424D, 428D, 430D, 432D, 438D, AND 442D BACKHOE LOADER ELECTRICAL SYSTEM VOLUME 1 of 2 MEDIA NUMBER: RENR3587-04 SCHEMATIC PART NUMBER: 176-0268, CHANGE: 01, VERSION: Components are shown installed on a fully operable machine with the key and engine off, transmission shifter in neutral and with parking brake set.

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

B

A

Wire Description Component Location (Volume 2)

Connector Location

Wire Color

Machine Location 57 63 A A A A A A A A A D A 18 18 17 17 17 A A A A 10 D D A 48 42 D 48 48 D D D 42 56 42 2 42 8 D 24 42 D 6

Component

Schematic Location

Machine Location

I-3

1

B-12

80

Schematic Location

Machine Location

111

RD

Brake Power

613

PK

License Lamp

113

OR

Operator Monitor Power

614

PU

Backlighting

Solenoid - Aux Hydraulics 1

G-11

42

115

RD

Acc Socket Power

617

BR

Left Tail Light

Solenoid - Aux Hydraulics 2

G-11

42

116

BR

Rear Std Flood Power

618

YL

Right Tail Light

Component

Arc Suppressor - All Wheel Steer 1 Arc Suppressor - All Wheel Steer 2

B-11

80

Solenoid - Circle Steer (AWS)

B-10

80

117

YL

Rear Aux Flood Power

619

GN

Low Beam Headlamps

Arc Suppressor - All Wheel Steer 3

A-12

80

Solenoid - Forward High Transmission (Gp A)

C-6

18

118

GY

Front Wiper Power

620

WH

Front Attachment Flood Lights

Arc Suppressor - All Wheel Steer 4

A-11

80

Solenoid - Forward Low Transmission (Gp A)

C-6

18

119

PK

Rear Wiper Power

627

YL

Rear Fog Light

Arc Suppressor - Dead Engine Lower

B-6

A

Solenoid - Left Hand Steer (AWS)

A-10

80

122

BU

HVAC Power

630

GY

Rear Attachment Flood Lights

Arc Suppressor - Ride Control

G-4

A

Solenoid - Left Loader Lock Valve

B-2

36

123

WH

XMSN Power

642

WH

License Harness - Rear Turn Lamp

Coil - Machine Security Exciter

F-13

A

Solenoid - Loader Detent Gp

I-13

83

128

PK

RTD Power

C510

WH

Engine Low Speed from Tachometer

Control - Autoshift

D-3

6

Solenoid - Lock Valve (AWS)

B-10

80

131

RD

Start Aid Power

C511

WH

Engine Stallout Relay

I-14,H-14,G-14

A

Solenoid - Quick Coupler

H-9

48

134

YL

Ride Control Power

C568

WH

HVAC Blower Motor

F-14,E-14,D-14

A

Solenoid - Ride Control

G-3

49

136

GN

AWS Power

E528

PU

HVAC Blower Run

Control - Aux Hydraulics Control - Machine Security

G-12

38

Solenoid - Right Hand Steer (AWS)

A-10

80

143

BR

AWD Power

E529

YL

HVAC Blower Speed Jumper

Control - Shift Handle

F-6

24

Solenoid - Right Loader Lock Valve

B-2

45

144

GN

Beacon Power

E540

PK

MP Solenoid Common Supply Power

Diode - Autoshift 1

D-4

6

Solenoid - Shutoff (AWS)

A-10

80

157

YL

Front Aux Flood Power

E543

WH

MP Close Proportional Return

Diode - Autoshift 2

D-4

6

Solenoid - Speed Clutch 1

C-7

18

158

BR

Front Std Flood Power

E544

GN

MP Open Proportional Return

Dome Lamp

I-6

41

Solenoid - Speed Clutch 2 (Gp B)

C-7

18

161

RD

Flasher Power

Control - Pilot Hydraulics Loader Handle

H-13

4

Solenoid - Speed Clutch 3 (Gp B)

C-7

18

163

WH

Electric MP Power (Aux. Hydraulics)

702

OR

Brake Switch B To AWD Relay

Lamp - Indicator

C-10

A

Speaker - Left

I-4

46

170

RD

Dome Light Power

710

GN

Transmission Speed Sensor

Lamp - License

G-8

81

Speaker - Right

I-4

47

180

RD

Powered Air Seat Power

720

PU

Brake Switch A to AWD Relay

LED - Diagnostic

D-3

6

Switch - A Shift Ride Cont

H-4

D

184

BU

Rear End Power

752

YL

Std Transmission Forward Sol Output

LED - Machine Security

D-13

A

Switch - All Wheel Steer Mode Select

B-11

D

754

BU

Std Transmission Reverse Sol Output

I-3

2

Switch - Auto / Manual

E-3

D

200

BK

Main Chassis

755

OR

Transmission Fourth Gear Sol

Radio

Ground Circuits

Relay - Dead Eng Lower Command

A-7

A

Switch - AWS Pressure

C-14

84

202

BK

XMSN Ground

762

YL

Bucket Position Solenoid

Relay - Dead Eng Lower Enable

B-7

A

Switch - Continuous Flow

I-7

D

203

BK

Electric MP Ground

766

GN

Neutralizer Switch

WH

Quick Coupler Diverter Valve

Relay - Left Broom Angle

G-9

A

Switch - COSA Ride Cont

H-4

D

218

BK

Start Relay Ground

779

Relay - Left Steer

A-15

A

Switch - Dead Engine Lower

A-4

D

265

BK

Dead Engine Lower Enable Ground

911

YL

AWD Switch Jumper

Relay - Machine Security Engine

E-13

A

Switch - Dual Function Ride Control

A-3

D

281

BK

ECM Harn Code 5

922

BR

Std Transmission Forward Sol Return

Relay - Quick Coupler (AWS)

B-14

A

Switch - Float Detent Limit

B-3

32

A250

BK

MSS LED Ground

Relay - Quick Coupler Interlock

G-9

A

Switch - Loader Rod End Pressure

G-3

52

Monitoring Circuits

923

GY

Std Transmission Reverse Sol Return

944

OR

Cat Data Link (+)

945

BR

Cat Data Link (-)

Relay - Ride Control

G-4

A

Switch - OROPS Turn Signal

G-8

53

304

WH

Starter Solenoid

Relay - Right Broom Angle

G-9

A

Switch - Quick Coupler Pins

I-9

D

306

GN

Start Relay Coil

963

GN

Pilot Hydraulics Bucket Position Detent Solenoid

Relay - Right Steer

A-14

A

Switch - Rear Fog

F-11

A

307

OR

Keyswitch Start

973

BR

ECM Auto-Manual (Man) Sw Input

Relay - Transmission In Gear

E-6

A

Switch - Rear Steer

B-14

85

308

YL

Keyswitch Run

975

WH

ECM Transmission Sol Return

Sensor - Rear Steer Position

A-10

82

Switch - Std Ride Control

H-5

D

309

GY

Alternator Failure

976

OR

Ride Control Solenoid

Sensor - Speed

C-7

18

Switch - Washer Atch

I-7

D

310

PU

Starting Aid Coil

977

YL

ECM Auto-Manual (Aut) Sw Input

A = Located inside/on right console.

B = Located in machine electrical center 1.

321

BR

Backup Alarm Sig

991

WH

Transmission Neutralizer to ECM

322

GY

Front Horn

A972

OR

ECM to Ride Control Relay

C = Located in machine electrical center 2.

327

PK

Engine Shutdown Solenoid

C701

YL

Park Brake Enable for Autoshift

D = Located inside/on front console.

334

BU

Cold Start Advance Solenoid

C720

BU

Transmission Neutral Lock

338

PK

Main Relay Signal for Aux. Relays

C883

GY

Broom Angle Tilt Left

367

BU

Rear Horn

C884

OR

Broom Angle Relay Interlock

A313

OR

Stabilizer Leg Alarm

C885

PK

Broom Angle Tilt Right

Machine locations are repeated for components located close together.

Component Autoshift Transmission Control (MID2 No. 81)

A346

BU

MSS ECM to Start Relay Coil

C920

GY

ECM Diagnostic

A347

GN

MSS ECM to Main Relay Coil

E701

PK

Ride Control Auto Mode

E702

OR

Ride Control Enable Signal

405

GY

Low Oil Pressure

E764

OR

Circle Steer Solenoid

406

PU

High Coolant Temp

E803

YL

Left Angle/Steer Sw

407

PK

Converter High Temp

E804

BU

Right Angle/Steer Sw

419

YL

Parking Brake Sw

F738

WH

Loader Cylinder Rod End Press Sw

429

YL

Rear Steer Position Sensor

F739

GN

Ride Control Sw to Relay

430

BU

Dirty Air Filter

F748

WH

Ride Control Manual Mode

439

YL

Full Water Separator

F765

BR

ECM In Gear Output

441

OR

Coolant Temp Sig

F846

PU

MSS Red LED Indicator

443

YL

Converter Temp Sig

F871

PU

Rear Steer Left Solenoid (+)

447

PK

Fuel Level Sig

F872

BU

Rear Steer Right Solenoid (+)

450

YL

Tachometer Sig

F877

WH

Rear Steer Right Relay (+)

483

BR

Low Brake Fluid

F879

PK

Rear Steer Left Relay (+)

E455

BR

Dirty Hydraulic Oil Filter

G703

GN

Dead Engine Lower

G423

PK

High Hydr. Filter Pressure (Timer)

G726

GY

Shutoff Solenoid (+)

Accessory Circuits

G742

GN

Shutoff Relay (+)

0168

Battery Voltage Above Normal

500

BR

Front Wiper Park Switch

G743

OR

Shutoff Relay (-)

0168

Battery Voltage Below Normal

501

GN

Front Wiper Motor - Low Speed

G789

BR

AWS Mode - Circle Steer (+)

0268

Erratic programmed parameter fault

502

OR

Front Wiper Motor - High Speed

G795

OR

AWS Mode - Rear Steer (+)

0346

Ride Control Relay Open Circuit

0346

Ride Control Relay Short to Ground

0346

Ride Control Relay Short to Battery

0368

Transmission auto/man open circuit

0368

Transmission auto/man grounded

0520

Trans Configuration Incorrect

0621

Invalid Downshift Switch

0641

Trans Solenoid 1 Open Circuit

0641

Trans Solenoid 1 Short to Ground

0641

Trans Solenoid 1 Short to Battery

0642

Trans Solenoid 2 Open Circuit

0642

Trans Solenoid 2 Short to Ground

0642

Trans Solenoid 2 Short to Battery

0643

Trans Solenoid 3 Open Circuit

0643

Trans Solenoid 3 Short to Ground

0643

Trans Solenoid 3 Short to Battery

0644

Trans Solenoid 4 Open Circuit

0644

Trans Solenoid 4 Short to Ground

0644

Trans Solenoid 4 Short to Battery

0645

Trans Solenoid 5 Open Circuit

0645

Trans Solenoid 5 Short to Ground

0645

Trans Solenoid 5 Short to Battery

0646

Trans Solenoid 6 Open Circuit

0646

Trans Solenoid 6 Short to Ground

0646

Trans Solenoid 6 Short to Battery

0650

Harness Code Unknown

0668

Shift Lever Not Responding

0668

Invalid Shift Lever Input

0683

In-Gear Relay Open Circuit

0683 0683

11

In-Gear Relay Short to Battery

0168

Battery Voltage Above Normal

0168

Battery Voltage Below Normal

0668

Shift Lever Bad Device or Component

82

22

25

20

36 10

97

18

8

41

29

93

85

81

3

56

80 17

2

86

19

1

12

41

7

45 96

26

5

90 6

2

47

59

13

D

53 64 15 83 47 38 89 62 30 1 63 84 C 42 60 B A 57

8

46

64 95 3

A

17

80

30 32 60

93

82 62

10 86

53

25

56

C 42

18 19 89 52

97

5 45 12

83

13

20 22

B

84

4

96

85

29 63 87 15

D 24

38

57

81

91

503

BR

Rear Wiper Park Switch

G796

YL

AWS Mode - Rear Steer (-)

504

YL

Rear Wiper Motor

G797

BU

Rear Steer Left Relay (-)

506

PU

Front Washer

G798

PU

507

WH

Rear Washer

G848

508

PU

Radio Left Speaker (+)

509

WH

Radio Left Speaker (-)

36 11

26

90

49

48

Battery Voltage

0248

Cat Data Link Error

0254

ECM

0817

Backup Battery

1391

MSS Output Driver #1

1392

MSS Output Driver #2

Auxiliary Hydraulic Control (MID2 No. 106) 1180

Auxiliary Hydraulic Solenoid #1

1181

Auxiliary Hydraulic Solenoid #2

1184

Auxiliary Hydraulic Solenoid Supply

1187

Continuous Flow Switch

1189

Auxiliary Proportional Lever Switch

1529

Quick Coupler Switch

1530

Quick Coupler Solenoid

1

The CID is a diagnostic code that indicates which component is faulty.

2

The MID is a diagnostic code that indicates which electronic control module diagnosed the fault.

Flow Symbol

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).

No circle indicates that the wire cannot be disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground.

It is grounded by being fastened to the machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

416D, 420D, 424D, 428D, 430D, 432D, 438D, and 442D Backhoe Loaders Electrical System 420D: BKC1-919 BMC1-1059 BLN1-10299 FDP1-18399

416D: BKG1-3499 BGJ1-1049 BFP1-12899 CXP1-939

424D: BGP1-UP BKR1-UP

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.

T

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

428D: BNB1-UP BLL1-UP BNS1-UP BMT1-UP

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

430D: BNK1-5899 BML1-4800

432D: BLD1-UP

438D: BPE1-UP BPN1-UP

442D: BRG1-UP BRY1-UP

Wire, Cable, or Harness Assembly Identification: Includes Harness Identification Letters and Harness Connector Serialization Codes (see sample).

Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)

L-C12 3E-5179

AG-C4 111-7898

Harness Connector Serialization Code: The "C" stands for "Connector" and the number indicates which connector in the harness (C1, C2, C3, ...).

L-C12 3E-5179

1

Part Number: for Connector Plug

Part Number: for Connector Receptacle

2 Plug

Receptacle Pin or Socket Number

1 2

Deutsch connector: Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.

1 2

Sure-Seal connector: Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets.

5A Fuse (5 Amps)

Volume 2 of 2

Function

6T-2665

Engine Coolant Temperature

Actuate

Deactuate

Contact Position

107.2 ± 2.8°C

93°C MIN

Normally

(225 ± 5°F)

(196°F MIN)

Failure Mode Identifiers (FMI)1 FMI No.

Open

Failure Description

0

Data valid but above normal operational range.

1

Data valid but below normal operational range.

Rear Steer Right Relay (-)

(9 to 13.8 psi)

(9 to 13.8 psi)

Closed

2

Data erratic, intermittent, or incorrect.

GN

MSS Green LED Indicator

110.3 to 138 kPa

86.2 to 103.4 kPa

Normally

3

Voltage above normal or shorted high.

G943

BU

Broom Attachment Present

(16 to 20 psi)

Open

4

Voltage below normal or shorted low.

G981

PU

Stabilizer Leg in UP position

275 to 1750 kPa1

Normally 2

5

Current below normal or open circuit.

Open

6

Current above normal or grounded circuit.

7

Mechanical system not responding properly.

8

Abnormal frequency, pulse width, or period.

9

Abnormal update.

10

Abnormal rate of change.

H730

BR

Transmission Third Gear Sol

512

GN

Radio Right Speaker (-)

H731

GY

Transmission First / Second Gear Sol

513

OR

A/C Compressor Clutch

H767

BR

515

GY

HVAC Blower High Speed

H768

516

GN

HVAC Blower Med Speed

H769

7W-1238

Engine Oil Pressure

7X-8549

Hyd. Filter Pressure

114-5333

Refrigerant Pressure

(12.5 to 15 psi) --

(40 to 255 psi)

--

-0.6 ± 1.4°C

4.2 ± 1.4°C

Normally

AWS Mode - Circle Steer (-)

(31 ± 2.5°F)

(39.5 ± 2.5°F )

Closed

BR

Rear Steer Left Solenoid (-)

551 kPa Max

344 ± 20 kPa

BR

Rear Steer Right Solenoid (-)

(80 psi)

(50 ± 3 psi)

11

Failure mode not identifiable.

3500 kPa Max

3000 ± 150 kPa

12

Bad device or component.

13

Out of calibration.

14

Parameter failures.

15

Parameter failures.

119-9631

Thermostat

128-5091

All Wheel Steer Pressure

517

BU

HVAC Blower Low Speed

H770

BR

Shutoff Solenoid (-)

520

WH

A/C Switch to Fuse

H771

BR

Side Shift Lock Solenoid

(507.6 psi)

(435.1 ± 21.8 psi)

47 to 53°C

37 to 43°C

521

YL

A/C Refrigerant Pressure Switch

H772

YL

Hydraulic Shutoff Solenoid

522

WH

A/C Thermostat

H809

YL

Stabilizer Timer (L Term)

537

GN

Turn Signal Switch to Flasher Module

H833

PU

Aux Detent - Cont Flow Sw to ECM

552

WH

Front Drive Solenoid

L998

OR

QC Attachment Aux. Hyd. Solenoid (RT)

555

BR

Thermal Fuse to HVAC Motor

L999

GN

QC Attachment Aux. Hyd. Solenoid (LT)

568

GN

Park Brake Alarm

M733

PK

MSS to Main Relay Coil Return

Wire Gauge Wire Color

Off Machine Switch Specification Part No.

Normally

Radio Right Speaker (+)

Component Part Number

Printed in U.S.A.

© 2012 Caterpillar All Rights Reserved

62.1 to 95.1 kPa

BR

9X-1123

325-AG135 PK-14 Harness identification code: This example indicates wire group 325, wire 135 in harness "AG".

62.1 to 95.1 kPa

511

Circuit Breaker Symbol

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it.

131-9203

Loader Cylinder Pressure

173-7527

Cold Start Temperature

Pilot Hydraulic Pressure

194-2553

SPDT

SPDT Normally

(117 to 127°F)

(99 to 109°F)

Open

2200 kPa Max

1800 ± 175 kPa

Normally

(319.1 psi)

(261.1 ± 25.4 psi)

Closed

1

With increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing pressure the closed condition can be maintained down to 170 kPa (25 psi).

2

1

Contact position at the contacts of the harness connector.

569

PK

Tachometer Low Speed

M913

PU

AWS Indicator

578

BU

Aux. Washer

M968

BU

Coupler Pins Active

585

YL

Quick Coupler Pins Disengage

M969

YL

Coupler Pins Inactive

586

BR

Quick Coupler Pins Engage

N904

PU

Transmission Fwd High Sol

603

PK

Beacon Lights

N905

OR

Transmission Fwd Low Sol

604

OR

Brake Lights

N907

GN

Transmission Rev Sol

605

YL

Left Turn Light

N945

OR

AWD Relay to AWD Sw

606

GY

Right Turn Light

N997

GN

Electric MP Prop. Command (PWM)

607

PK

Front Std Flood Lights

R912

OR

Pilot Hydraulics Lock

608

GN

Rear Std Flood Lights

T901

YL

MSS Antenna Signal

Part No.

610

OR

Headlamp Sw to Dimmer Sw

T902

PK

MSS Antenna Return

3E-1908

611

PK

High Beam Headlamps

16

Parameter not available.

17

Module not responding.

18

Sensor supply fault.

19

Condition not met.

20

Parameter failures.

The FMI is a diagnostic code that indicates what type of failure has occurred.

Sender and Solenoid Specifications

4W-9972

Machine Security Control (MID2 No. 124) 0168

Level Symbol

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

7

6

Temperature Symbol

Symbols and Definitions

46 24

4

48

95

91

In-Gear Relay Short to Ground

Shift Handle Control (MID2 No. 117)

32

87

49

52

Pressure Symbol

Control Circuits

Horn - Backup Alarm

Component Identifiers (CID)1 and Module Identifier

Invalid Ride Control Switch Input

Symbols

T

Antenna - Radio

Monitoring Circuits

0367

Harness And Wire Electrical Schematic Symbols

RENR3587-04 May 2012

Description Lighting Circuits

Power Circuits

The connectors shown in this chart are for harness to harness connectors.

Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart.

CID

Wire Number

Machine Harness Connector and Component Locations

Component Description Solenoid: A/C Clutch Sender: Converter Temp

Resistance (Ohms)1 17.6 ± 0.6

Title

Form Number

54°C (130°F) - 560 to 716

Alternator:

105-2812

SENR5841

110°C (230°F) - 72 to 82

Optional (90A):

105-2813

SENR5841

143-0539

121-4036

Solenoid: Front Drive

10.5

Electric Starting Motor:

171-8775

Solenoid: Pilot Hyd. Shutoff

10.5

Autoshift Control:

RENR2869

54°C (130°F) - 560 to 716

Aux Hydraulic Control:

RENR3588

110°C (230°F) - 72 to 82

Machine Security:

RENR2462

175-3070

187-8936

Sender: Coolant Temp

Sender: Fuel Level

Full: 240 - 260 Empty: 27.5 - 39.5

1

Related Electrical Service Manuals

At room temperature unless otherwise noted.

SENR3828

(Dimensions: 39 inches x 24 inches)

I-6 I-6 E-10 I-12, C-14 C-9, A-7, A-5, G-6 I-13 E-8 E-13, E-12, F-7, F-6, A-7, A-6 B-15, B-14, G-10 D-14, E-11 F-13, F-12 C-12 I-12, D-11 H-11 H-11 E-11 E-11, F-7 A-11 D-10 F-10 F-10 G-10 H-10 H-10 H-9, H-6 D-8, F-8 H-8 G-10 I-8 H-7 H-7 G-7 E-7, H-4 A-5 B-5 C-5 D-5 I-4 G-4 I-6 G-6 F-4 D-4 E-3 B-3

Description

20 Page,

CONN 4 CONN 9 CONN 10 CONN 11 CONN 12 CONN 15 CONN 17 CONN 19 CONN 31 CONN 32 CONN 33 CONN 34 CONN 35 Cat Data Link CONN 36 CONN 37 CONN 38 CONN 39 CONN 40 CONN 41 Cat Data Link CONN 42 CONN 43 CONN 44 CONN 45 CONN 46 CONN 47 CONN 48 CONN 49 CONN 50 CONN 51 CONN 52 CONN 53 CONN 54 CONN 55 CONN 56 CONN 57 CONN 58 CONN 59 CONN 60 CONN 61 CONN 62 CONN 63 CONN 64 CONN 65 CONN 66 CONN 67 Harness Code

Schematic Location

Wire Color

RENR3587-04 VOL 2 of 2

Connector Number

Wire Number

15

14

12

13

11

10

9

8

7

6

5

4

3

2

1

CONN 9

R912-MP45

I

963-MP44 R912-MP45

OR- 18 85

963-MP44

R912-MP43 R912-MP18 963-MP44 200-MP35 200-MP24 200-MP24 200-MP35 200-MP46 762-MP34

OR- 18 GN- 18

86

87

GN- 18

MP-C12 1116795

30

87A

MP-C2 1552272 R912-MP18 OR- 18 200-MP24 BK - 18 963-MP44 GN- 18 200-MP35 BK - 18

OR- 18

OR- 18 OR- 18 GN -18 BK - 18 BK - 18 BK - 18 BK - 18 BK - 18 YL - 18

MP-C9 1506765 1 163-MP1 WH-16 3 203-MP2 BK - 18 5 7 H833-MP3 PU- 18 9 M968-MP41 BU- 18 11 945-MP5 BR - 18 13 944-MP4 OR- 18 18 779-MP6 WH -18 19 24 26 29 586-MP7 BR - 18 31 585-MP8 YL - 18 40 E543-MP9 WH-18 42 E540-MP10 PK - 18 45 G943-MP11 BU- 18 47 52 53 58 E544-MP12 GN - 18 60 62 N997-MP13 WH-18 64 66 68 70

+ BAT GND UNUSED CONTROL FLOW SW TO GND QC ENABLE SW TO GND CDL (-) CDL (+) QUICK COUPLER SOL UNUSED UNUSED UNUSED QC PIN EXTEND SW TO GND QC PIN RETRACT SW TO GND AUX HYD #1 SOL (FWD) AUX HYD SOL SUPPLY REV DIR ENABLE STATUS UNUSED UNUSED UNUSED AUX HYD #2 SOL (REV) UNUSED AUX HYD LEVER POS (PWM) UNUSED UNUSED UNUSED UNUSED

H

163-MP1

585-MP8 586-MP7 779-MP6

944-MP4 945-MP5

WH-16

BK - 18

200-MP24 200-MP35 200-MP46 762-MP34

163-MP14 163-MP20 163-MP38 163-MP15 163-MP21

WH -16 WH-16 WH-16 WH-16 WH -16

203-MP16 203-MP22 203-MP23 203-MP17

BK - 18 BK - 18 BK - 18 BK - 18

944-MP4 945-MP5

944-MP4 945-MP5

BK - 18 BK - 18 BK - 18 YL - 18

E540-MP10 E543-MP9 E544-MP12 G943-MP11 H833-MP3 M968-MP41

PK - 18 WH-18 GN-18 BU- 18 PU- 18 BU- 18 WH-18

CAT DATA LINK

BK - 18 OR- 18 GN -18 YL - 18 BU- 18

163-MP14

WH-16

200-MP31

WH-16

163-MP33 163-MP32

203-MP17

KC-C1 3E3387

MP-C4 1552264 1 2 3 4 5 6 7 8

163-MP32 WH-16 203-MP23 BK - 18 586-MP7 BR - 18 585-MP8 YL - 18 H833-MP3 PU- 18 578-MP19 BU- 18 M969-MP30 YL - 18 M968-MP42 BU- 18

203-KC9

163-KC1 WH-16 203-KC10 BK - 18 203-KC9 BK - 18

163-KC1 WH -16 203-KC2 BK - 18 586-KC3 BR - 18 585-KC4 YL - 18 H833-KC5 PU- 18 578-KC6 BU- 18 M969-KC13 YL - 18 M968-KC7 BU- 18

BK - 18

163-ME1 779-ME2 203-ME3 L998-ME4 L999-ME5 578-ME6 G943-ME7 200-ME13

200-ME15

200-ME14

1 2

762-ME16 200-ME14

WH-16 WH-18 BK - 18 OR- 18 GN- 18 BU- 18 BU- 18 BK - 18

163-KL1 779-KL2

KL-C2 1552269 WH- 16 WH- 18

AUX HYD 2 SOL 185-4254

PILOT HYD LOADER HANDLE CONT 187-3617 OR-20 BK-20 BU-20 GY-20 PU-20 WH-20 BR-20 GN-20

+ BATTERY GROUND THUMB ROCKER (PWM) CALIBRATE PUSHBUTTON COMMON L. PUSHBUTTON (NO) TRIGGER SW COMMON R. PUSHBUTTON (NO)

WH-20

TRIGGER SW (NO)

1 2

BK-18 BK-18

1 2

ME-C3 1552269 E540-ME11 E544-ME10

1 2 3 4 5 6

WH-16 OR- 18 GN- 18 BU- 18 YL - 18 BK - 18

163-KR1 WH-16 L998-KR4 OR- 18 L999-KR5 GN- 18 M968-KR6 BU- 18 M969-KR7 YL - 18 200-KR15 BK - 18

PK - 18 GN-18

E803-MP25 E804-MP26

KR-C5 1552267 A B C

YL - 18 BU- 18

H15

E803-KR2 E804-KR3

MP-C6 3E3364 1 GN -18 2 BK - 18

766-MP40 202-MP39

YL - 18 BU- 18

BK - 18

E803-KR2 E804-KR3 L998-KR4 L999-KR5 M968-KR6

YL - 18 BU- 18 OR- 18 GN- 18 BU- 18

M969-KR7

YL - 18

163-KR13 163-KR11

WH-16 WH-16

200-KR12 200-KR14

BK - 18 BK - 18

KL-C4 155-2273

2

BK - 18

170-HL9 RD- 18 200-HL10 BK - 18 200-HL11 BK - 16

170-HL9 170-HL8 118-HL3 500-HL4 501-HL5 502-HL6

170-HL8 118-HL3 500-HL4 501-HL5 502-HL6

200-HL10 200-HL11

HL-C1 3E3388

CONN 4

1 2 3 4 5 6 7 8

CONNECT TO PW-C17 (LOC. SHT 1, C-13)

RD- 18 GY- 16 BR - 16 GN- 16 OR- 16

170-HL9 170-HL8 118-HL3 500-HL4 501-HL5 502-HL6

RD- 18 RD- 18 GY- 16 BR - 16 GN- 16 OR- 16 BK - 18 BK - 16

RD- 18 RD- 18 GY- 16 BR - 16 GN- 16 OR- 16

200-HL15 200-HL12

170-HL9 170-HL8

PU- 18 WH-18

BK - 18

BR - 18 GN- 18

NOTE A (TO TOP CAB GND, LOC. SHT 1, C-12)

509-HL14 508-HL13 200-HL15

HL-C5 1552264 WH-18 PU- 18 BK - 18

170-HL16 170-HL17 512-HL18 511-HL19

RD- 18 RD- 18 GN- 18 BR - 18

1 2 3 4 5 6 7 8

ANTENNA LEFT SPKR LEFT SPKR + GROUND NC +B MEMORY + BATTERY (12V) RIGHT SPKR RIGHT SPKR +

WH/BK,GN/BK WH,GN BK YL RD GY/BK,VI/BK GY,VI

I

RADIO 173-6532

SPEAKER RH 169-7290

+ -

HL-C2 1552273 200-HL12 500-HL4 501-HL5 502-HL6 118-HL3

ANTENNA 8E-1118

CABLE AS 8R-6111

SPEAKER LH 169-7290

+ -

RD- 18 RD- 18

511-HL19 512-HL18

BK - 18 BK - 16

8

7

BK - 18

HL-C3 1552272 200-HL11 BK - 16 503-HL2 BR - 16 504-HL7 YL - 16 119-HL1 PK - 16

CONNECT TO REAR WIPER (LOC. SHT 1, C-15)

CONN 60

1 2 3 4 5 6

BK - 16 BR - 16 GN- 16 OR- 16 GY- 16

CONNECT TO FRONT WIPER (LOC. SHT 1, C-10)

HEADLINER FOR STANDARD CAB

MOM3

86

M969-KR9 L999-KR5

YL - 18 GN- 18

E803-KR2 200-KR12

RIGHT BROOM ANGLE RELAY 3E-9362 YL - 18 BK - 18

G943-KT5 203-KT14

OR- 18 OR- 18 GN- 18 GN- 18

87A

86

GN -18

537-CT4

GN-18

2

200-RC11

6

537-CT3

200-RC8

CONN 47

RC-C4 1552267 M969-RC12 YL - 18 134-RC10 YL - 18

1 2

YL - 18

BK - 18

IF AUX. HYDRAULICS, CONNECT RC-C4 TO KC-C4 (LOC. SHT 2, H-9)

RC-C4A 8Y-7833

7

7

8

614-RC7

1

2

3 4

5

6

GN- 18

F739-RC9 F748-RC5

GN- 18 WH- 18

E701-RC6

PK - 18

134-RC10

2

200-RC8 BK - 18 200-RC11 BK - 18

200-RC3

BK - 18

A972-RA10

GY- 18

605-CT1

YL - 18 605-CT1 606-CT2 537-CT3

GN- 18

YL - 18 GY- 18 GN- 18

1 2 3 4 5 6 7 8 9 10 11 12

CONNECT TO PW-C6 (LOC. SHT 1, G-6) IN PLACE OF STALK SW.

F748-RC5 976-RC1 E701-RC6 F739-RC9 200-RC3 134-RC10

H16

CONN 63

RC-C1 1552273 WH- 18 OR- 18 PK - 18 GN- 18 BK - 18 YL - 18

RA-C1 3E3381

1 2 3 4 5 6

F748-RA1 WH- 18 976-RA2 OR- 18 E701-RA3 PK - 18 F739-RA4 GN- 18 200-RA17 BK - 18 134-RA18 YL - 18

200-RA15 200-RA12

BK - 18 BK - 18

F739-RA4 E701-RA3 F748-RA1

F739-RA4

GN- 18

976-RA8 976-RA2

GN- 18 PK - 18 WH- 18

976-RA6

OR- 18

163-KR11

LICENSE LAMP 101-4448

BK YL HARNESS LP 101-4449

QUICK COUPLER

1 2 3 4

NOTE U SHT 1

976-RA14 976-RA13

200-RA7 BK - 18 134-RA16 YL - 18 976-RA8 OR- 18

134-RA16 134-RA18

RA-C6 1552269 A972-RA9 OR- 18 A972-RA10 OR- 18

1 2

NOTE AG SHT 1

RA-C6A 8Y-7833

FOR FRENCH MACHINES, REMOVE THIS 2 PIN JUMPER AND USE FOR THE GEAR INDICATOR SWITCH.

RC ARC SUPPR 106-8704

BK - 18

G

CONN 61

976-RF5 200-RF1

OR- 18 BK - 18

976-RA13

OR- 18 OR- 18

86

87

OR- 18

87A

YL - 18 YL - 18

RA-C5 1116795 30 134-RA16 134-RA18

RIDE CONTROL SOL 171-8775

RF-C4 1552269

200-RF1 BK - 18 F738-RF2 WH- 18 976-RF5 OR- 18

200-RF3

BK - 18

200-RF4

RF-C3 1552267 BK - 18

134-RA18 YL - 18 134-RA16 YL - 18 975-RA5 WH- 18 A972-RA9 OR- 18 85

RA-C7 3E3376

NOTE: ATTACH YELLOW WIRE TO TAIL LAMP CKT. ATTACH BLK WIRE TO GND CKT.

1 2 3 4 5 6

RF-C5 3E3370 A B C

200-RA15 BK - 18 F738-RA11 WH- 18 976-RA14 OR- 18

CONN 12

QC INTERLOCK RELAY 3E-9362 WH-16

CONN 55

RA-C2A 184-6185

RA-C2 1552273 E701-RA3 PK - 18 F748-RA1 WH-18 F738-RA11 WH-18 A972-RA10 OR- 18 975-RA5 WH-18 F739-RA4 GN- 18

200-RA15

200-RA15 BK - 18 F738-RA11 WH- 18 A972-RA9 OR- 18 975-RA5 WH- 18

OROPS TURN SIGNAL SWITCH

30

YL - 18

NOTE: REPLACE STD RIDE CONTROL SWITCH WITH THE AUTO RIDE CONT SWITCH IF USING DEAD ENG LOWER OPTION.

RA-C4 1552269 1 976-RA6 OR- 18 2 200-RA12 BK - 18

RA-C3 1552267

OR- 18 OR- 18

H

6

6

OR- 18

200-RA7 BK - 18 200-RA17 BK - 18

3

5

1 2 3

CT-C1 3E5178

606-CT2

4

NOTE: REPLACE STD RIDE CONTROL SWITCH WITH THE AUTOSHIFT RIDE CONT SWITCH IF USING AUTOSHIFT.

H16

8

2

3

5

YL - 18 OR- 18

7

1

F739-RC2

976-RC1

COSA RIDE CONT SW 189-8615

8

PU- 18

RC-C2 1429117

INSERT INTO JIFFY SPLICE CF-C9 (LOC. SHT 1, E-3)

QUICK COUPLER ATTACHMENT CONNECTORS ON THE LOADER ARM.

A SHIFT RIDE CONT SW 169-0608

KR-C4 1116795

M969-KR8

87A

BK - 18

M969-RC12

A B C D E F G H

PU- 18

H16

3 4

5

614-RC7 STD RIDE CONT SW 169-0607

PU- 18

CONN 54

CT-C2 1117898

86

1 2

KT-C4 7N7781

TURN SIGNAL SW 138-4894

537-CT5

PU- 18

614-RC13

KT-C2A 8Y-7833

CONN 53

1

614-RC4

CONN 52

KT-C2 1552269 BU- 18 BK - 18

200-KT9 BK - 18 L998-KT11 OR- 18 L999-KT12 GN- 18

30

87A

NOTE AL SHT 1

QUICK COUPLER ATCH

KR-C3 1116795

87

PU- 18

KT-C3 1561460 200-KT6 BK - 18 578-KT1 BU- 18 L999-KT13 GN- 18 L998-KT10 OR- 18 200-KT8 BK - 18 200-KT7 BK - 18

578-KT1 BU- 18 200-KT2 BK - 18 L998-KT3 OR- 18 L999-KT4 GN- 18 G943-KT5 BU- 18 203-KT14 BK - 18

30

85

CONNECT TO PW-C12 (LOC. SHT 1, C-9) IN PLACE OF NEUTRALIZER SW

GN- 18 BU- 18

H833-KA2

KT-C1 1552273

LEFT BROOM ANGLE RELAY 3E-9362 WH-16 BU- 18

163-KR13 M968-KR6

L998-KT11 L998-KT10 L999-KT13 L999-KT12

OR- 18

KR-C2 1116795

87

M969-KR10 YL - 18 L998-KR4 OR- 18

M969-KR10 YL - 18 M969-KR8 YL - 18 M969-KR9 YL - 18

BU- 18

KA-C2 1429117

BK - 18 BK - 18 BK - 18 BK - 18

CONN 49 1 2 3 4 5 6

BU- 18 BK - 18

85

NOTE AM SHT 1

AUX. HYDRAULICS

203-KA12

200-HL15

CONN 62

1 2 3 4

CONT FLOW SW 169-0601

WHEN USING THE QUICK COUPLER ATTACHMENT, REPLACE CONNECTOR PLUG KL-C4 WITH CONNECTOR KT-C1.

87

CONN 50

H15

WH-16

200-KR15

CONN 31

MP-C10 3E3369

VALVE GP 179-8290

163-KR1

DOME LAMP 084-4277

BU- 18 PU- 18

203-KA6

200-KT6 200-KT7 200-KT8 200-KT9

BK - 18

L999-KT4 G943-KT5

1 2 3 4 5 6

85

CONN 44

578-KA3 614-KA8

203-KA12 BK - 18 203-KA5 BK - 18 203-KA6 BK - 18

BK - 18

BK - 18

L998-KT3

KL-C3 3E3381

KR-C1 3E3381

PU- 18 PU- 18

578-KA3 BU- 18 H833-KA2 PU- 18 M969-KA4 YL - 18

QUICK COUPLER SOL 3E-8622

E804-KR3 200-KR14

MP-C8 1552273 163-MP14 L998-MP27 L999-MP28 M968-MP29 M969-MP30 200-MP37

RD-18 RD-18

YL - 18 BK - 18

E540-ME12 PK - 18 E543-ME9 WH-18

203-KA1

203-KA1 BK - 18 H833-KA2 PU- 18 578-KA3 BU- 18 M969-KA4 YL - 18

578-KT1 1 2

578-KL6 BU- 18 200-KL8 BK - 18 L998-KL4 OR- 18 L999-KL5 GN- 18 G943-KL7 BU- 18 203-KL3 BK - 18

ME-C2 1552269 BK-18 BK-18

1 2 3 4 5 6

CONN 49

BK - 18

614-KA8 614-KA7

KA-C1 3E3381

KC-C2 1552273

203-KT14

163-KL1 779-KL2 203-KL3 L998-KL4 L999-KL5 578-KL6 G943-KL7 200-KL8

PU- 18

508-HL13 509-HL14

YL - 16 BR - 16 PK - 16

IF RIDE CONTROL IS INSTALLED, REMOVE JUMPER RC-C4A AND CONNECT TO RC-C4 (LOC. SHT 2, H-6)

E540-ME12 PK - 18 E540-ME11 PK - 18 E543-ME9 WH- 18 E544-ME10 GN- 18 AUX HYD 1 SOL 185-4254

614-KA9

CONN 51

200-KT2

E544-ME10 GN- 18 E543-ME9 WH- 18 E540-ME8 PK - 18 762-ME16 YL - 18

CONN 37

ME-C5 3E3364

CONNECT TO EF-C5 (LOC. SHT 1, E-2) IN PLACE OF THE BUCKET POS SOL.

BK - 18

1 2

170-HL9 RD- 18 200-HL10 BK - 18 3

KA-C3 1429117

NOTE AL SHT 1

504-HL7 503-HL2 119-HL1

8

2

YL - 18

A B C

CONNECT TO CR-C18 (LOC. SHT 1, D-11)

6 MOM

KL-C1 3E3388 1 2 3 4 5 6 7 8

WH-16 WH-18 BK - 18 OR- 18 GN- 18 BU- 18 BU- 18 BK - 18

KC-C4 3E3364 YL - 18

7

BK - 18

M969-KA4

CONN 45

ME-C1 1552264

ME-C4 MP-C3 1552252 3E5179 1 163-ME1 WH-16 163-MP33 WH-16 2 779-MP6 WH-18 779-ME2 WH-18 3 203-ME3 BK - 18 203-MP22 BK - 18 4 L998-ME4 OR- 18 L998-MP27 OR- 18 5 L999-ME5 GN- 18 L999-MP28 GN- 18 6 578-MP19 BU- 18 578-ME6 BU- 18 7 G943-MP11 BU- 18 G943-ME7 BU- 18 8 E540-MP10 PK - 18 E540-ME8 PK - 18 9 E543-MP9 WH-18 E543-ME9 WH-18 10 E544-MP12 GN- 18 E544-ME10 GN- 18 11 200-MP31 BK - 18 200-ME15 BK - 18 12 762-MP34 YL - 18 762-ME16 YL - 18

3 MOM 4 MOM

163-KC1 WH-16 203-KC10 BK - 18 H833-KC5 PU- 18 578-KC6 BU- 18 M969-KC8 YL - 18

CONN 47

CONN 36

2

BK - 18

203-KA5

KC-C3 1429117 M968-KC12 BU- 18 M968-KC11 BU- 18 586-KC3 BR - 18

M969-KC8 YL - 18 M968-KC12 BU- 18 M968-KC11 BU- 18

WH-16 WH-16

H15

MP-C5 1552252 1 163-MP15 WH-16 2 203-MP16 BK - 18 3 N997-MP13 WH-18 4 5 163-MP38 WH -16 6 E803-MP25 YL - 18 7 202-MP39 BK - 18 8 E804-MP26 BU- 18 9 10 766-MP40 GN -18 11 12

PU- 18 WASHER ATT SW 169-0602

1 MOM

5

BK - 18

202-MP39 BK - 18 766-MP40 GN-18 E803-MP25 YL - 18 E804-MP26 BU- 18

G

CONN 46

M969-KC14

163-MP38 WH-16 203-MP16 BK - 18 N997-MP13 WH-18 163-MP15 WH-16

HL-C4 1552267

QUICK COUPLER PIN SW 169-0612

NOTE A, SHT 1 (TO CAB GROUND STUD, LOC. SHT 1, F-7)

163-MP15 WH-16 N997-MP13 WH-18 203-MP16 BK - 18 163-MP38 WH-16

614-KA7

YL - 18

CONNECT TO UH-C4 (LOC. SHT 2, D-11)

203-MP22 BK - 18 203-MP23 BK - 18 585-MP8 YL - 18 586-MP7 BR - 18 762-MP34 YL - 18 779-MP6 WH-18 E543-MP9 WH-18 E540-MP10 PK - 18 E544-MP12 GN-18 G943-MP11 BU- 18 H833-MP3 PU- 18 M968-MP42 BU- 18 M969-MP30 YL - 18 L998-MP27 OR- 18 L999-MP28 GN -18

BU- 18 BK - 18 OR- 18 GN-18 YL - 18

200-MP37 L998-MP27 L999-MP28 M969-MP30 M968-MP29

585-KC4

MP-C7 3E3369 CONN 11 A NOTE V WH- 16 B SHT 1 BK - 16 C

163-MP20

PK - 18 WH-18 GN- 18 BU- 18 PU- 18 BU- 18 M968-MP41 BU- 18 M968-MP42 BU- 18 M968-MP29 BU- 18 M968-MP29 200-MP37 L998-MP27 L999-MP28 M969-MP30

OR- 18 BR - 18

MP-C1 3E3364 1 OR- 18 2 BR - 18

163-MP21 WH-16 945-MP5 BR - 18 944-MP4 OR- 18 200-MP36 BK - 16 200-MP36 BK - 16 200-MP46 BK 18 200-MP37 BK - 18 200-MP35 BK - 18 200-MP24 BK - 18

OR- 18 BR - 18

YL - 18 BR - 18 WH-18

E540-MP10 E543-MP9 E544-MP12 G943-MP11 H833-MP3 M968-MP41 N997-MP13

LOADER DETENT SOL GP 187-0521 RTD

163-MP21 WH-16 163-MP20 WH-16 203-MP22 BK - 18 203-MP23 BK - 18 203-MP17 BK - 18 585-MP8 YL - 18 586-MP7 BR - 18 779-MP6 WH-18

NOTE C SHT1 203-MP2

1 2 3 4

163-MP21 200-MP36

HYD FLOW RLY 3E-9362

AUX HYDRAULICS CNTRL 168-8238

NOTE C SHT 1

FLOAT

OR- 18

NOTE AF SHT 1

MP-C11 3E3364 1 R912-MP43 2

CONN 35

C884-KR16

CONN 15

F738-RF2

YL - 18 YL - 18

WH-18

1 2

RD-18 RD-18

A B C

BK-16 RD-16 BU-16

PRESS SW LOADER 131-9203

RIDE CONTROL RLY 3E-9362

RIDE CONTROL LICENSE PLATE LAMP

NOTE AJ SHT 1

627-FL2 200-FL1

FP-C2 3E3364

1 2

YL - 18 BK - 18

CONNECT TO TACHOMETER LAMP TERMINAL

PU- 18

CONN 42

FL-C1 1552269

G981-JA6 200-JA12

CONN 48 JA-C11 1552269 1 PU- 18 2 BK - 18

610-FP1 200-FP5

627-FP4 YL - 18 200-FP3 BK - 18

FP-C3 3E3364 1 OR- 18 2 BK - 18

NOTE T SHT 1

PU- 18 BK - 18

IF JA-C7 TO STAB LEG SWITCH, THEN CONNECT TO JU-C1 OR JU-C2 (LOC. SHT 2, C-9)

R STAB LEG UP SW

CAT DATA LINK 1 2

CONNECT TO UH-C1 (LOC. SHT 2, E-11)

1 3 5 7 9 11 13 18 19 24 26 29 31 40 42 45 47 52 53 58 60 62 64 66 68 70

+ BAT GND DRIVER #2 OUTPUT EXCITER COIL SIGNAL LINE DRIVER #1 INPUT DRIVER #1 OUTPUT UNUSED DRIVER #2 INPUT LED GND KEYSWITCH ON POSITION INPUT ALTERNATOR R TERMINAL INPUT UNUSED KEYSWITCH CRANK POSITION INPUT UNUSED CAT DATA LINK + CAT DATA LINK UNUSED UNUSED EXCITER COIL RETURN LINE DRIVER #1 GND RETURN RED LED SIGNAL LINE GREEN LED SIGNAL LINE DRIVER 2 ENABLE INPUT UNUSED UNUSED UNUSED

E

TA-C1 1506766 105-TA1 RD- 18 202-TA33 BK - 18 A346-TA3 BU- 18 T901-TA16 YL - 18 338-TA5 PK - 18 A347-TA6 GN- 18

202-TA33

OR- 18

944-TA12 945-TA13

OR- 18 BR - 18

202-TA15 202-TA24

BK - 18

105-TA1 RD- 18 450-TA10 YL - 18 307-TA21 OR- 18 A346-TA3 BU- 18 202-TA15 BK - 18 338-TA23 PK - 18 338-TA22 PK - 18 202-TA24 BK - 18 306-TA20 GN- 18

BK - 18 BK - 18

A250-TA14 BK - 18 306-TA20 GN- 18

NOTE C SHT1

307-TA7 OR- 18 A250-TA14 BK - 18 338-TA9 PK - 18 450-TA10 YL - 18 307-TA11

RD- 18

307-TA11 OR- 18 307-TA7 OR- 18

307-TA21

338-TA5 PK - 18 338-TA9 PK - 18 450-TA10 YL - 18 A346-TA3 BU- 18 A347-TA6 GN- 18 F846-TA18 PU- 18 G848-TA19 GN- 18 M733-TA17 PK - 18

338-TA22 338-TA23

OR- 18

NOTE AK SHT 1

1 2 3 4

306-TA20 202-TA24 338-TA22 327-TA25

A346-TA3 202-TA15 338-TA23 327-TA26

GN- 18 BK - 18 PK - 18 PK - 14

TA-C7 1552272 BU- 18 BK - 18 PK - 18 PK - 14

1 2 3 4

T902-TA4 PK - 18 M733-TA17 PK - 18 F846-TA18 PU- 18 G848-TA19 GN- 18 306-TA20 GN- 18

A347-TA6 GN -18 M733-TA17 PK - 18 T901-TA34 YL - 18 T902-TA35 PK - 18

85 327-TA26

TA-C10 1552272 T901-TA34 YL - 18 T902-TA35 PK - 18 T902-TA4 PK - 18 T901-TA16 YL - 18

1 2 3 4

944-TA12 945-TA13

TA-C4 3E3364 1 OR- 18 2 BR - 18

86

PK - 14

CONNECT TO TA-C4 (LOC. SHT 2, D-14)

MSS ENG RELAY 115-1615

WH-18 BK-18 BK-18 WH-18

F846-TA18 G848-TA19 A250-TA14

CAT DATA LINK

TA-C3 1552267 PU- 18 GN -18 BK - 18

A B C

PU-18 GN-18 BK-18

1 2

OR- 18 BK - 18

NOTE W, SHT 1

OR- 18 BR - 18

NOTE AG SHT 1

944-UH1 944-UH3 944-UH5 944-UH11 945-UH12 945-UH6 945-UH4 945-UH2

OR- 18 BR - 18 NOTE C SHT 1 OR- 18 BR - 18

OR- 18 OR- 18 OR- 18 OR- 18 BR - 18 BR - 18 BR - 18 BR - 18

113-UH7 200-UH8

OR- 18 BK - 18

944-UH9 OR- 18 945-UH10 BR - 18 NOTE C SHT 1

A B C D E F G H J

L STAB UP SW

CONN 48 JU-C5 1552269 1 G981-JU12 PU- 18 2 200-JU13 BK - 18

JU-C2 3E3364 1 2

G981-JU3 PU- 18 200-JU4 BK - 18

R STAB UP SW

20 Page,

(Dimensions: 39 inches x 24 inches)

ALL WHEEL STEER

WE-C4 1552267

614-WF8 G789-WE2 E764-WE1

614-WF7

PU- 18

AWS POS GAUGE 170-6307

BR - 18 OR- 18

136-WF17

PU- 18

A B C

NOTE V SHT 1

2

1 3

163-WE32 WH- 16 200-WE8 BK - 16 136-WE9 GN- 18

A B C

PK-18 WH-18 OR-18

A B C

CONN 31 A B C

NOTE AM SHT 1

B

7 5 6

8

136-WE4 136-WE4

3 1 4 2

F879-WE14 F877-WE3

200-WE17

PK - 18 GY- 18

G796-WE30 F879-WE14

YL - 18 PK - 18

PK - 18

5 6

8 3 1 4 2

WE-C10 1299819 G795-WE25 OR- 18 F872-WE11 BU- 18 G796-WE24 YL - 18 H769-WE5 BR - 18

LEFT STEER RELAY 3E-7572

H770-WE27

BR - 18

7

8

5

3 1 4 2

6

WE-C9 1299819 G795-WE26 F871-WE12 G796-WE16 H768-WE10

BK - 18 BK - 18

BR - 18 GY- 18

G789-WF12

BR - 18

G789-WF19 G789-WF18

BR - 18 BR - 18

G795-WF10

OR- 18

G795-WF15 G795-WF14

OR- 18 OR- 18

429-WE19 429-WE19

YL - 18 YL - 18

G796-WE30 G796-WE23 G796-WE16 G796-WE24 G796-WE29

IND.REAR STEER

1 2 3 4

2

BK - 18

G795-WF14 G789-WF18

5

GN- 18

1 3 4 6

H767-WF11

200-JU20 134-JU19 976-JU15

IF JU-C2 TO STAB LEG SWITCH, THEN CONNECT TO JA-C6 OR JA-C7 (LOC. SHT 2, D-9)

TIMER DIODE 189-3158

GEAR F1 F2 F3 F4 F5 NEUT R1 R2 R3

FWD LOW SPD CLUTCH 1 FWD HIGH REVERSE SOLENOID 1 SOLENOID 2 SOLENOID 3 SOLENOID 4 OFF ON OFF ON ON OFF OFF OFF OFF

OFF OFF OFF OFF OFF OFF ON ON ON

ON OFF ON OFF OFF OFF OFF OFF OFF

200-WA5 BK - 18 429-WA2 YL - 18

YL - 18 YL - 18 YL - 18 YL - 18 YL - 18

E764-WA17

BR - 18 BR - 18

E764-WE1 429-WE19

H769-WE5 BR - 18 H768-WE10 BR - 18 H770-WE6 BR - 18

200-WE20 H767-WE18 H768-WE10 H769-WE5 H770-WE6 G726-WE7 F871-WE12 F872-WE11

WE-C3 1552252

OR- 18 YL - 18 BK - 18 BR - 18 BR - 18 BR - 18 BR - 18 GY- 18 PU- 18 BU- 18

CONN 40 1 2 3 4 5 6 7 8 9 10 11 12

OR- 18

H767-WA18 BR - 18

WA-C1 3E5179 E764-WA17 OR- 18 429-WA2 YL - 18 200-WA5 BK - 18 H767-WA18 BR - 18 H768-WA24 BR - 18 H769-WA23 BR - 18 H770-WA20 BR - 18 G726-WA19 GY- 18 F871-WA21 PU- 18 F872-WA22 BU- 18

G726-WA19 GY- 18 H770-WA20 BR - 18

A-1 B-2 B-1 C-1

F872-WA22 F871-WA21 H768-WA24 H769-WA23

A

BU- 18 PU- 18 BR - 18 BR - 18

WA-C12 7N8205 E764-WA13 OR- 18 E764-WA14 OR- 18 H767-WA15 BR - 18 H767-WA16 BR - 18

1 2 3 4

WA-C13 7N8205 1 G726-WA19 GY- 18 2 3 4 H770-WA20 BR - 18

F872-WA22 F871-WA21 H768-WA24 H769-WA23

SPD CLUTCH 3 SOLENOID 6

OFF OFF ON ON OFF --OFF ON OFF

OFF OFF OFF OFF ON --OFF OFF ON

BAT (+) GND (-) INPUT (S) OUTPUT (L)

G795-WF14

SPD CLUTCH 3 SOL 130-0912

RD-18 RD-18

A B C

755-XG16 975-XG15

BU- 18 PU- 18 BR - 18 BR - 18

1 2 3 4

1 2

SPD CLUTCH 2 SOL 117-2911

RD-18 RD-18

1 2

H730-XG11 BR - 18 975-XG12 WH-18

OR- 18 WH-18

YL - 18

944-XF23 944-XF22 945-XF24 945-XF25

OR- 18 OR- 18 BR - 18 BR - 18

973-XF39 977-XF14

BR - 18 YL - 18

944-XF7 OR- 18 945-XF36 BR - 18

1 2

RD-18 RD-18

975-XG8 WH-18 975-XG14 WH-18 975-XG3 WH-18 975-XG4 WH-18 975-XG15 WH-18 975-XG12 WH-18

XG-C3 1552269

H730-XG11 H731-XG7 N904-XG1 N905-XG6 N907-XG5

202-XG10 BK - 18 710-XG9 GN-18 975-XG8 WH-18 H731-XG7 GY- 18

710-XG9 GN- 18 202-XG10 BK - 18 XG-C7 1552269

184-JU5 BU- 18 200-JU21 BK - 18 134-JU19 YL - 18 976-JU15 OR- 18

975-XG8 WH- 18 H731-XG7 GY- 18

XG-C5 1552269 1 N904-XG1 PU- 18 2 975-XG3 WH-18 SPD CLUTCH 1 SOL 121-4036

RD-18 RD-18

N905-XG6 975-XG14

975-XG2

WH-18

WH -18 BK - 18 BK - 18 BK - 18 YL - 18 GN-18 GN- 18 OR- 18 BR - 18 BU- 18 BR - 18

202-XF15

BK - 18

202-XF15 123-XF28 973-XF39 977-XF14

BK - 18 WH-18 BR - 18 YL - 18

DIODE AS 148-4505

DIODE AS 148-4505

DIODE AS 148-4505

1 2 3 4

WA-C9 7N8204 E764-WA1 E764-WA3 H767-WA4 H767-WA6

OR- 18 OR- 18 BR - 18 BR - 18

WA-C10 7N8204 1 G726-WA10 GY- 18 2 3 4 H770-WA9 BR - 18

1 2 3 4

WA-C11 7N8205 F872-WA12 BU- 18 F871-WA11 PU- 18 H768-WA7 BR - 18 H769-WA8 BR - 18

WA-C3 1552269 1 E764-WA3 OR- 18 2 H767-WA4 BR - 18 WA-C2 1552269 1 E764-WA1 OR- 18 2 H767-WA6 BR - 18

RD-18 BR-18

RD-18 BR-18

AWS LOCK VALVE SOL 129-4531

LN-C7 3E3375 1 2 3 4

265-LN17

YL - 18

265-LN12

86

PU- 18

614-XC6

1 2 3 4 5 6 7 8 9 10 11 12

202-XG10 BK - 18 710-XG9 GN- 18 H731-XG7 GY- 18 H730-XG11 BR - 18 755-XG16 OR- 18 N904-XG1 PU- 18 N905-XG6 OR- 18 N907-XG5 GN- 18 975-XG2 WH-18

CONN 66

XC-C1 1552272

XF-C4 3E3375 977-XF14 202-XF15 123-XF28 973-XF39

CONN 59 XF-C1 3E5178

1 2 3 4

YL - 18 BK - 18 WH-18 BR - 18

977-XC2 YL - 18 202-XC1 BK - 18 123-XC5 WH-18 973-XC9 BR - 18

202-XC4

BK - 18

123-XC5

WH -18

202-XC3

BK - 18

7

8

E 614-XC6

PU- 18

1

2

3 4

5

6

973-XC9

BR - 18

977-XC2

YL - 18

YL - 18 BR - 18

CONN 65

XF-C6 1552272

XE-C4 1552252

GROUND CIRCUIT WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF

XE-C2 3E3375

XE-C6 1552269 419-XE19 YL - 18 C701-XE34 YL - 18

XE-C7 1552269 OR- 18 GN- 18

E702-XE33 F739-XE32

123-XE7 WH -18 202-XE18 BK - 18 419-XE19 YL - 18 766-XE21 GN-18 945-XE17 BR - 18 944-XE16 OR- 18 973-XE31 BR - 18 975-XE6 WH-18 977-XE23 YL - 18 A972-XE4 OR- 18 C720-XE20 BU- 18 E701-XE1 PK - 18 F739-XE32 GN- 18 F738-XE14 WH-18 F748-XE2 WH-18 F765-XE22 BR - 18

755-XE29 710-XE26 766-XE21 944-XE16 945-XE17 973-XE31 975-XE5 975-XE6

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON STARTING CIRCUIT

DIODE AUTOSHIFT 1 106-8704

1 2

1 2

C701-XE34

YL - 18

E702-XE33

OR- 18

123-XE9 123-XE8

WH-18 WH-18

975-XE3

WH- 18

GAUGE CIRCUIT

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

OR- 18 BR - 18

YL - 18

202-XE13 202-XE11 202-XE11

OR- 18

E701-XE1 PK - 18 F748-XE2 WH-18 F738-XE14 WH-18

GY- 18

281-XE12 BK - 18 C920-XE10 GY- 18 N904-XE15 PU- 18 N907-XE30 GN- 18 N905-XE25 OR- 18 H731-XE27 GY- 18 H730-XE28 BR - 18 755-XE29 OR- 18 A972-XE4 OR- 18 F765-XE22 BR - 18 975-XE3 WH-18

E701-XE1 PK - 18 F738-XE14 WH-18 F748-XE2 WH -18 F765-XE22 BR - 18 H730-XE28 BR - 18 H731-XE27 GY- 18 N904-XE15 PU- 18 N905-XE25 OR- 18 N907-XE30 GN- 18

PANEL LAMP CIRCUIT AUX HYDRAULIC CONTROL CIRCUIT TURN SIGNAL / WIPER WASHER CIRCUIT

BATTERY GROUND PARK BRAKE SW TO GND UNUSED XMSN OUTPUT SPEED SNSR UNUSED UNUSED CDL (+) CDL (-) UNUSED UNUSED NEUTRAL LOCK SW TO GND NEUT/DOWNSHIFT SW TO GND AUTO/MANUAL (MAN) SW TO GND UNUSED AUTO/MANUAL (AUTO) SW TO GND UNUSED RIDE CONTROL ENABLE CMD SW TO BAT UNUSED UNUSED RIDE CONTROL AUTO SW TO GND RIDE CONTROL ON SW TO GND LOADER ROD END PRESS SW TO GND HARN CODE 0 HARN CODE 1 HARN CODE 2 HARN CODE 3 HARN CODE 4 HARN CODE 5 DIAGNOSTIC INDICATOR FWD HIGH SOL REV SOL FWD LOW SOL SPD CLUTCH #1 SOL SPD CLUTCH #2 SOL SPD CLUTCH #3 SOL RIDE CONTROL RLY XMSN-IN-GEAR RLY SOL RETURN UNUSED

MACHINE SECURITY CONTROL CIRCUIT

OTHER COLOR DESCRIPTIONS HIGHWAYS

ABBREV RD WH OR YL PK BK GY PU BR GN BU

AWS SHUTOFF SOL 3E-8622

WA-C6 1552269 1 F872-WA12 BU- 18 2 H769-WA8 BR - 18

RD-18 BR-18

AWS RH STEER SOL 160-7203

202-LN11

OR- 18

GN- 18

AWS LH STEER SOL 160-7203

86

87 87A

30

LN-C8 3E3372 GN-18 BK - 18 PK - 18 PK - 18

BK - 18

CONN 12 LN-C3 3E3376

NOTE U SHT 1

1 2 3 4

184-LN9 BU- 18 200-LN6 BK - 18 134-LN7 YL - 18

1 2 3 4

CONN 67

XE-C3 1552269

BK - 18

281-XE12 202-XE11

NOTE AK SHT 1

H#

10

CIRCUIT NOT CONNECTED ELECTRICAL CONNECTION TO MACHINE STRUCTURE INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT CONNECTOR ATCH WIRE, CABLE & COMPONENT CIRCUIT GROUPING DESIGNATION SPLICE

C

XE-C3A 8Y-7833

BK - 18

LN-C1 3E3372

1 2

G703-LN21

1 2

GN- 18

184-LN9 BU- 18 200-LN6 BK - 18 134-LN8 YL - 18 976-LN3 OR- 18

CONN 12

LN-C2 1552272 1 2 3 4

LH-C1 3E3375

200-LH2 BK - 18 134-LH3 YL - 18 F739-LH1 GN- 18

614-LC15 614-LC16

PU- 18 PU- 18

614-LC14

200-LC10

9

8

7

134-LX7 YL - 18 G703-LX8 GN- 18

M969-LC13

LC-C4 1552269 M969-LC13 YL - 18 134-LC9 YL - 18

CONN 56

LH-C2 3E3382

F739-LH1 GN- 18 200-LH2 BK - 18 134-LH3 YL - 18

1 2 3 4 5 6

LC-C1 1552273 F748-LC4 WH- 18 976-LC5 OR- 18 E701-LC6 PK - 18 F739-LC7 GN- 18 200-LC8 BK - 18 134-LC9 YL - 18

BK - 18

PU- 18

134-LC9 YL - 18 200-LC11 BK - 18 200-LC10 BK - 18

200-LC11 1 2

2

YL - 18

5

BK - 18

IF AUX. HYDRAULICS, CONNECT LC-C4 TO KC-C4 (LOC. SHT 2, H-9)

INSERT INTO JIFFY SPLICE CF-C9 (LOC. SHT 1, E-3

976-LC18

G703-LX8

DEAD ENG LOWER SW 193-8639 8 7 1

GN- 18

NOTE: IF RIDE CONTROL ATTACH., CONNECT TO RIDE CONTROL HARNESS CONNECTOR RA-C1 AND DON'T USE HARNESS LH.

NOTE Y SHT 1

134-LX7 YL - 18 202-LX5 BK - 18 G703-LX1 GN- 18 265-LX6 BK - 18

DEL ARC SUPPR 2 189-3158

G703-LN25

YL - 18 YL - 18 YL - 18

1 2 3 4

NOTE AL SHT 1

BK - 18

134-LN16 134-LN23 134-LN24

LX-C2 3E3375

DEL ARC SUPPR 1 189-3158

LN-C6 1116795 265-LN13

134-LN16 YL - 18 202-LN2 BK - 18 G703-LN1 GN- 18 265-LN15 BK - 18

134-LN16 YL - 18 202-LN2 BK - 18 G703-LN22 GN- 18 265-LN15 BK - 18

LN-C9 1552269 134-LN24 YL - 18 G703-LN25 GN- 18

BK - 18

CONN 57

3 MOM4 6

G703-LX1

976-LC17

OR- 18

F739-LC7 F748-LC4

GN- 18 WH- 18

E701-LC6

PK - 18

OR- 18

976-LC17 OR- 18 976-LC5 OR- 18 134-LC9 200-LC8

YL - 18 BK - 18

H18

LX-C1 1552269 134-LX9 YL - 18 G703-LX10 GN- 18

1 2

RD-18 BR-18

LH LOCK VALVE SOL 8C-5541

LX-C4 1552269 134-LX3 YL - 18 G703-LX2 GN- 18

1 2

RD-18 BR-18

RH LOCK VALVE SOL 8C-5541

LX-C3 1552267 202-LX5 BK - 18 G703-LX4 GN- 18 265-LX6 BK - 18

GN- 18

GN- 18

PLATFORM CONN PW-C34 & PW-C35 ATTACHMENTS ATTACHMENT MACH SECURITY DEAD ENG LOWER AUTOSHIFT -

7

H18

3 MOM

5

4 6

NOTE: USE DUAL FUNCTION RIDE CONTROL SWITCH FOR DEAD ENGINE LOWER & RIDE CONT. ATTACH. CONFIGURATIONS. THE MOMENTARY POSITION IS USED FOR DEAD ENG LOWER.

CONN XF-C3 TA-C6 NO LN-C5 NO XF-C2 NO PW-C35 YES

MACH DEAD ENG SECURITY LOWER LN-C6 TA-C7 PW-C34 NO NO YES NO YES YES YES YES YES YES YES YES

NOTE AK

A B C

FLOAT DETENT PILOT PRESS SW 194-2553

A

NOTE: USE PRESS SWITCH FOR PILOT HYDRAULIC LOADER CONFIGURED MACHINES IN PLACE OF LIMIT SWITCH.

DEAD ENGINE LOWER

6

5

4

3

B

HOW TO USE THIS TABLE: 1) IDENTIFY ALL ATTACHMENTS BEING INSTALLED. 2) GO DOWN LEFT COLUMN TILL AN INSTALLED ATTACHMENT IS FOUND. 3) GO LEFT TO RIGHT ACROSS ROW TILL FIRST "YES" CONNECTOR. 4) IF THE MATCH ATTACH IS AN INSTALLED ATTACHMENT, CONNECTORS CAN BE MATED. 5) IF NOT, CONTINUE ACROSS ROW UNTIL AN ATTACHMENT OR PW-C34 MATCHES. 6) REPEAT STEPS 2 - 5 TILL ALL ATTACHMENT CONNECTIONS HAVE BEEN FOUND. 7) PLATFORM CONNECTORS PW-C34 & PW-C35 SHOULD BE MATED TO A CONNECTOR. 8) NEVER MAKE A CONNECTION WHERE THERE IS A "NO".

8

2

AUTOSHIFT

YES - CONNECTION IS ALLOWED NO - DO NOT CONNECT

FLOAT DETENT LIMIT SW 131-0379

A B C

MATCH ATTACH

TABLE 1 - CONNECTIONS FOR ATTACHMENTS WITH PW-C34 & PW-C35

DUAL FUNC RIDE CONT SW 193-8640

MOM 1

LC-C2 1429117

DEAD ENGINE LOWER

11

DESCRIPTION BLADE, SPADE, RING, OR SCREW TERMINAL CIRCUIT CONNECTED

RED WHITE ORANGE YELLOW PINK BLACK GRAY PURPLE BROWN GREEN BLUE

1 2

BK - 18 BK - 18

CONN 19

LN-C4 1552269 134-LN23 YL - 18 G703-LN21 GN- 18

DEAD ENG LOWER COMMAND RLY 3E-9362 G703-LN22 GN- 18 976-LN3 OR- 18 265-LN12 BK - 18 134-LN4 YL - 18

RR STEER POS SNSR 107-9677

PK-18 BK-18

202-LN10

30

85 G703-LN22

WA-C7 1552269

306-LN18 265-LN14 338-LN19 327-LN20

DEAD ENG LOWER ENABLE RLY 3E-9362 976-LN3

RD-18 BR-18

SYMBOL

COLOR

BK - 18 BK - 18

BK - 18

281-XE12

SOL GP A 148-8988

944-XE16 945-XE17

E702-XE33

C920-XE10

FWD LOW SOL 130-0912

GN- 18

977-XE23

WH-18 WH-18

BK - 18 BK - 18

710-XE26

D

AUTOSHIFT CONTROL CIRCUIT

AUTOSHIFT CONT 187-1043

XE-C5 8T9834

C720-XE20 BU- 18 766-XE21 GN- 18 973-XE31 BR - 18

OR- 18 GN- 18 GN- 18 OR- 18 BR - 18 BR - 18

202-XE24 202-XE18

NOTE C SHT1

123-XE9 WH-18 202-XE13 BK - 18 C701-XE34 YL - 18

977-XE23 YL - 18 A972-XE4 OR- 18 C720-XE20 BU- 18

202-XE24 BK - 18 710-XE26 GN- 18 755-XE29 OR- 18 975-XE5 WH-18 H730-XE28 BR - 18 H731-XE27 GY- 18 N904-XE15 PU- 18 N905-XE25 OR- 18 N907-XE30 GN- 18

DIAGNOSTIC LED 3E-8679

123-XE8 WH-18 C920-XE10 GY- 18

DIODE AUTOSHIFT 2 106-8704

WH -18

123-XE7

XE-C1 1552252

202-XE24 BK - 18 710-XE26 GN- 18 H731-XE27 GY- 18 H730-XE28 BR - 18 755-XE29 OR- 18 N904-XE15 PU- 18 N905-XE25 OR- 18 N907-XE30 GN- 18 975-XE5 WH-18

WIRE GROUP COLOR DESCRIPTIONS

FRONT CONSOLE

FWD HIGH SOL 117-2911

RD-18 RD-18

PU- 18

BATTERY BOX

LN-C5 1116795

87

BK - 18

87A RD-18 BR-18

1 2

306-LN18 GN- 18 202-LN5 BK - 18 338-LN19 PK - 18 327-LN20 PK - 18

85

AWS CIRCLE STEER SOL 160-7203

WA-C4 1552269 1 G726-WA10 GY- 18 2 H770-WA9 BR - 18

WA-C5 1552269 1 F871-WA11 PU- 18 2 H768-WA7 BR - 18

134-LN4

AWS AXLE

12

614-XC8

AUTOSHIFT

ALL WHEEL STEER

13

PU- 18

AUTO MANUAL SW 169-0604

TRANSMISSION

CONN 19

200-WA5 BK - 18 429-WA2 YL - 18

PLATFORM

14

614-XC7 NOTE AL SHT 1

977-XC2 973-XC9

CONN 58

XG-C1 3E5179

BR - 18 GY- 18 PU- 18 OR- 18 GN- 18

RD-18 RD-18

A B C

OR- 18 WH-18 XG-C2 1552267

TERM CONN 2&3,5 &6 -----1&2,4 &5

NOTE AK SHT 1

429-WA2 YL - 18 200-WA5 BK - 18

15

CONNECT TO PLATFORM HARNESS PW-C3 (LOC. SHT 1, H-6) IN PLACE OF THE SHUTTLE CONTROL

XC-C2 1429117

REVERSE SOL 148-8986

975-XG14 WH-18 N905-XG6 OR- 18 975-XG3 WH-18 N904-XG1 PU- 18

XG-C6 3E3364 1 H731-XG7 GY- 18 2 975-XG8 WH- 18

GY- 18 BR - 18 WH-18 GN-18 OR- 18 GN-18 GN-18 YL - 18 BU- 18

F

1 2 3 4 5 6 7 8 9 10 11 12

C720-XF9 BU- 18 F765-XF29 BR - 18

202-XG10 BK - 18 710-XG9 GN- 18 755-XG16 OR- 18

AWS MODE SELECT POSITION A REAR STEER B LOCKED OFF C CIRCLE STEER

419-XF6

123-XF10 202-XF16 218-XF17 265-XF13 419-XF6 568-XF4 766-XF11 944-XF7 945-XF36 C720-XF9 F765-XF29

975-XG4 WH-18 N907-XG5 GN -18

XG-C8 1552267

BK-18 WH-18

BR - 18

OR- 18

YL - 18 YL - 18

WH-18 WH-18

568-XF4 GN- 18 766-XF11 GN- 18

NOTE C SHT1

N907-XG5 GN- 18 975-XG4 WH-18

STAB TIMER 173-7003

923-XF33 F765-XF29 123-XF43 306-XF35 307-XF34 766-XF11 568-XF4 419-XF6 C720-XF9

XF-C14 3E5178

OR- 18 BR - 18

200-WA5 BK - 18 429-WA2 YL - 18

WA-C8 7N8204

H770-WE6 BR - 18 G726-WE7 GY- 18

SPD CLUTCH 2 SOLENOID 5

ON ON OFF OFF OFF --ON OFF OFF

123-XF8 WH-18 202-XF26 BK - 18

H17

SPEED SENSOR 189-5746

BK - 18 YL - 18 OR- 18

STAB LEG UP DETENT

G796-WF2 YL - 18 G789-WF18 BR - 18

123-XF10 123-XF28

PLATFORM

FRONT CONSOLE

OR- 18 OR- 18

OR- 18 PK - 18 WH-18 GN- 18 WH-18

G796-WF2 YL - 18 H767-WF11 BR - 18 AWS MODE SELECT SW 115-1970

419-XF2 419-XF5

123-XF27 WH-18 202-XF16 BK - 18 766-XF11 GN- 18 419-XF5 YL - 18 944-XF23 OR- 18 945-XF25 BR - 18 973-XF39 BR - 18 977-XF14 YL - 18 C720-XF9 BU- 18

GN- 18

SOL GP B 148-8988

JU-C9 3E3375

NOTE U SHT 1

WF-C5 3E7188

G796-WE22 YL - 18 G796-WE22 YL - 18

OR- 18 PU- 18 YL - 18 BR - 18

1 2 3 4

CIRCLE STEER

INDICATOR LAMP 144-9933

OR- 18 OR- 18 OR- 18

H767-WE18 H767-WE18

NOTE Y SHT 1

H17

BK - 18 BK - 18 BK - 18

IF JU-C1 TO STAB LEG SWITCH, THEN CONNECT TO JA-C6 OR JA-C7 (LOC. SHT 2, D-9)

BK - 18 BK - 18 BK - 18

CONN 12

1 2 3 4

G789-WF19 BR - 18 200-WF4 BK - 18 200-WF20 BK - 18 G795-WF15 OR- 18

200-WF5 BK - 18 200-WF4 BK - 18 200-WF6 BK - 18 200-WF20 BK - 18

136-WF16

RIGHT STEER RELAY 3E-7572 H770-WE38 G726-WE28

BK - 18

WF-C1 1141749

YL - 18

WH-18

202-XF16 218-XF17 265-XF13

NOTE C SHT1

CONN 12

WF-C4 1552272

200-WF6

200-WE20 200-WE20

G795-WE15 G795-WE15

G796-WE30 YL - 18 F879-WE14 PK - 18 G795-WE25 OR- 18 F872-WE11 BU- 18 G796-WE24 YL - 18 H769-WE5 BR - 18

GY- 18

200-JU21 200-JU20 200-JU14

YL - 18

419-XF2

30

87A

JU-C3 1552272

200-WF5 BK - 18 429-WF1 YL - 18 136-WF17 GN- 18

GN- 18 GN- 18

429-WF1 YL - 18 G796-WF2 YL - 18 H767-WF11 BR - 18

BK - 18

G795-WE25 G795-WE21 G795-WE26

G726-WE31

200-WF3

GN- 18

136-WF16 136-WF17

E764-WE1 OR- 18 F871-WE12 PU- 18 F872-WE11 BU- 18 G726-WE7 GY- 18 G789-WE2 BR - 18

WH- 18

G796-WE29 YL - 18 F877-WE3 WH- 18 7

136-WF13 GN- 18 200-WF3 BK - 18 G789-WF12 BR - 18 G795-WF10 OR- 18 H767-WF11 BR - 18 G796-WF2 YL - 18 429-WF1 YL - 18

200-WE17 BK - 18 200-WE8 BK - 16 200-WE33 BK - 16

BU- 18 YL - 18 OR- 18 YL - 18

AWS QC RELAY 3E-7572 C885-WE36 C883-WE37

GN-18 GN-18

136-WF13

136-WE13 GN- 18 136-WE9 GN- 18

E803-WE34 YL - 18 E804-WE35 BU- 18 136-WE13 GN- 18

WE-C8 1299819

WF-C6 3E3387 1 2 3 4 5 6 7 8

136-WE4 GN- 18 200-WE17 BK - 18 G789-WE2 BR - 18 G795-WE15 OR- 18 H767-WE18 BR - 18 G796-WE22 YL - 18 429-WE19 YL - 18

WH- 16 BK - 16

WE-C6 1552267

E804-WE35 E803-WE34 G795-WE21 G796-WE23

WE-C7 3E3369

WE-C2 1552267 163-WE32 200-WE33

CONN 34

WE-C5 1552264

NOTE AM SHT 1

CONN 31

GN -18

1 2

JU-C8 1864321

R STAB LEG DETENT

GND

CONN 11 NOTE X SHT 1

429-WF1

SEND

WE-C1 3E3370

REAR STEER SW 189-0998

PU- 18

JU-C10 1552269 PU- 18 OR- 18

184-JU5 BU- 18 200-JU17 BK - 18 A856-JU16 OR- 18 H809-JU18 YL - 18

JU-C7 1552269 1 H809-JU8 YL - 18 2 200-JU9 BK - 18

NOTE AL SHT 1

PU- 18

975-XF3 WH-18 A972-XF21 OR- 18 E701-XF18 PK - 18 F738-XF20 WH-18 F739-XF12 GN- 18 F748-XF19 WH-18 F765-XF1 BR - 18

123-XF27

XG-C4 1552269

YL - 18 BK - 18

IGN 614-WF8

CONN 11

C

G981-JU22 A856-JU16

L STAB LEG DETENT

614-WF9

WH- 18

86

87

GN- 18

A972-XF21 E701-XF18 F738-XF20 F739-XF12 F748-XF19

CONN 48 JU-C4 1552269 1 G981-JU10 PU- 18 2 200-JU11 BK - 18

G981-JU1 PU- 18 200-JU2 BK - 18

JU-C6 1552269 1 H809-JU6 2 200-JU7

A B C

568-XF4

568-XF4

JU-C1 3E3364 1 2

975-XF3

XF-C9 1116795 85

STAB LEG ALARM

CAT DATA LINK SERVICE PORT

BR - 18 WH- 18 WH- 18

NOTE C SHT1

BK - 18 BK - 18 YL - 18 GN- 18 OR- 18 BR - 18 BR - 18

975-XF3 WH-18 A972-XF21 OR- 18 E701-XF18 PK - 18 F738-XF20 WH-18 F739-XF12 GN- 18 F748-XF19 WH-18 F765-XF1 BR - 18

F765-XF29 BR - 18 F765-XF1 BR - 18

PARKING BRAKE ALARM RLY 3E-9362

MACHINE SECURITY SYSTEM

BK-18 RD-18 BU-18

1 2 3 4 5 6

CONN 55 XF-C11 3E3381 E701-XF18 PK - 18 F748-XF19 WH-18 F738-XF20 WH-18 A972-XF21 OR- 18 975-XF31 WH-18 F739-XF12 GN- 18

UH-C3 9W1951

CONNECT TO UH-C5 (LOC. SHT 2, D-11)

PRESSURE SW 128-5091

NOTE AE SHT 1

F765-XF32 975-XF31 975-XF30

WH- 18

OR- 18 PU- 18

CONN 41 NOTE C SHT 1

MSS LED INDICATOR 165-5655

GREEN

1 2

HORN ALARM 136-5185

CAT DATA LINK SERVICE PORT

RED

975-XF31

IF AUTOSHIFT ATTACHMENT IS USED, THEN MOVE A313-JA1 SOCKET TERMINAL FROM POS 4 TO POS 1 ON CONN. JA-C3 A313-JA1 G981-JA2

+ -

NOTE C SHT 1

UH-C4 1552269 1 944-UH5 2 945-UH6 CONN 35

CAT DATA LINK CONNECT TO MP-C1 (LOC. SHT 2, I-12)

UH-C2 3E3364

113-UH7 200-UH8

CONN 17 JA-C2 3E3364 752-JA3 YL - 18 754-JA4 BU- 18

752-JA3 YL - 18 754-JA4 BU- 18 A313-JA1 OR- 18

CONN 10

NOTE C SHT 1

UH-C5 1552269 1 944-UH3 2 945-UH4 CONN 32

CAT DATA LINK

87A

FERRITE COIL AS. 208-3702

CONN 32

D

PK - 14

87

CONNECT TO XF-C7 (LOC. SHT 2, F-7)

TA-C5 9X1054 30 327-TA25

1 2 3 4

OR- 18 BR - 18

UH-C1 1552269 1 944-UH1 2 945-UH2 CONN 39

CAT DATA LINK

BK - 18

ALARM DIODE BLOCK 172-9200

JA-C3 1552272 UH-C6 1552269 1 944-UH11 2 945-UH12 CONN 38

NOTE C SHT 1

NOTE A (TO CAB GROUND STUD)

NOTE AK SHT 1

CAT DATA LINK

NOTE C SHT1

200-JA13

REAR FOG LAMP 8Q-4398

CONN 19

TA-C6 3E3375

CONN 19

PK - 18 PK - 18

YL - 18 BK - 18

REAR FOG LAMP ATCH

- SPARE -

NOTE C SHT1

RENR3587-04 VOL 2 of 2

185-5901 627-FL2 200-FL1

265-XF13 218-XF17 419-XF2 568-XF4 944-XF22 945-XF24 F765-XF29

123-XF27 202-XF16 419-XF5 944-XF23 945-XF25 C720-XF9 766-XF11 F765-XF1 975-XF3 977-XF14 973-XF39 F739-XF12

105-TA1

OR- 18 BR - 18

XF-C7 3E3364

ALARM VALVE GP MACHINE SECURITY CNTRL 156-6155

944-XF22 945-XF24

945-XF36 BR - 18 944-XF7 OR- 18

GY- 18 GN- 18 OR- 18 WH-18 WH-18 BK - 18 BU- 18 GN- 18 YL - 18 GN- 18 BR - 18

BK-18 RD-18 BU-18

105-TA28 450-TA30 307-TA32

614-FR4

FR-C2 1429117

JA-C7 3E3364 1 G981-JA8 2 200-JA11

923-XF33 306-XF35 307-XF34 123-XF8 123-XF43 202-XF26 C720-XF9 766-XF11 419-XF6 568-XF4 F765-XF29

BK-18 RD-18 BU-18

RD- 18 YL - 18 OR- 18

A B C

YL - 18

L STAB LEG UP SW

NOTE AK SHT 1

GY- 18 GN- 18 OR- 18 WH-18 BK - 18 BK - 18 BK - 18

PK - 18 WH- 18 WH- 18 OR- 18

NOTE AH SHT 1

CONN 33

TA-C9 1552267 RD- 18 YL - 18 OR- 18

627-FR3

4 6

OR- 18 BK - 18 YL - 18

NOTE AK SHT 1

1 2 3 4 5 6 7 8 9 10 11 12

BATTERY GROUND CDL (+) CDL (-) START RLY COIL OUT KEY START SW TO BAT BACKUP ALARM OUT START RLY COIL RETURN DEAD ENG LWR SW TO GND UNUSED UNUSED UNUSED

923-XF33 306-XF35 307-XF34 123-XF38 202-XF37 218-XF17 265-XF13

E701-XF18 F748-XF19 F738-XF20 A972-XF21

CONN 33

TA-C8 3E3369 105-TA27 450-TA29 307-TA31

PU- 18

G981-JA5 200-JA10

1 2 3 4

XF-C15 1552253 123-XF38 WH-18 202-XF37 BK - 18 944-XF7 OR- 18 945-XF36 BR - 18 306-XF35 GN- 18 307-XF34 OR- 18 923-XF33 GY- 18 218-XF17 BK - 18 265-XF13 BK - 18

1 2 3 4

3

5

A B C

614-FR4

1

2

MSS EXCITER COIL 206-5203

FP-C1 3E3369 A 610-FP1 B 200-FP2 C 627-FP4

306-XF40 218-XF17 338-XF41 327-XF42

GN- 18 BK - 18 PK - 18 PK - 18

CONN 64

SHIFT HANDLE CONT 174-6649

E701-XE1 PK - 18 F748-XE2 WH- 18 F738-XE14 WH- 18 A972-XE4 OR- 18

1 2

CONN 43

FR-C1 1552267 610-FR1 OR- 18 200-FR2 BK - 18 627-FR3 YL - 18

1 2 3 4

CONN 19

XF-C3 1552272 GN- 18 BK - 18 PK - 18 PK - 18

OR- 18 BR - 18 BK - 18 BK - 18 BK - 18 BK - 18 WH-18 BU- 18 GN- 18 YL - 18 GN- 18 BR - 18

TA-C2 1552269 PK - 18 YL - 18

8

IF JA-C6 TO STAB LEG SWITCH, THEN CONNECT TO JU-C1 OR JU-C2 (LOC. SHT 2, C-9)

CONN 19 XF-C2 3E3375 306-XF40 265-XF13 338-XF41 327-XF42

944-XF7 945-XF36 265-XF13 218-XF17 202-XF16 202-XF15 123-XF10 C720-XF9 766-XF11 419-XF6 568-XF4 F765-XF29

T902-TA35 T901-TA34

7

CONN 48 JA-C10 1552269 1 PU- 18 2 BK - 18

1 2 3 4 5 6 7 8 9 10 11 12

NOTE C SHT1

JA-C6 3E3364 1 G981-JA7 PU- 18 2 200-JA9 BK - 18

WH- 18 BK - 18 YL - 18 OR- 18 BR - 18 BU- 18 GN- 18 BR - 18 WH- 18 YL - 18 BR - 18 GN- 18

REAR FOG LAMP SW 169-0611

123-XE7 WH- 18 202-XE18 BK - 18 419-XE19 YL - 18 944-XE16 OR- 18 945-XE17 BR - 18 C720-XE20 BU- 18 766-XE21 GN- 18 F765-XE22 BR - 18 975-XE6 WH- 18 977-XE23 YL - 18 973-XE31 BR - 18 F739-XE32 GN- 18

610-FR1 OR- 18 200-FR2 BK - 18

F

2

1

THIS SCHEMATIC IS FOR THE 416D, 420D, 424D, 428D, 430D, 432D, 438D, AND 442D BACKHOE LOADER ELECTRICAL SYSTEM VOLUME 2 of 2 MEDIA NUMBER: RENR3587-04 SCHEMATIC PART NUMBER: 176-0268, CHANGE: 01, VERSION: Components are shown installed on a fully operable machine with the key and engine off, transmission shifter in neutral and with parking brake set.

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

FLUID POWER SYMBOLS

RENR3569-04 July 2005

MAIN AUX.

DESCRIPTION Item No.

Rear Steering Cylinder (If Equipped)

2

All Wheel Steering Valve (If Equipped)

3

Steering Cylinder All Wheel Drive (If Equipped)

4

Steering Cylinder

5

Multipurpose Bucket Cylinder (If Equipped)

6

Broom Motor (If Equipped)

7

Auxiliary Control Valve

8

Coupler Cylinder

9

Coupler Valve

10

Diverter Valve

11

Tilt Cylinder

12

Line Relief Valve for Rod End of Tilt Cylinder

13

Inlet Cover

14

Auxiliary Relief Valve

15

Line Relief Valve for Head End of Tilt Cylinder

16

Steering Priority Valve

17

Two Bank Valve for Loader

18

Three Bank Valve for Loader

19

Loader Lift Control Valve

20

Loader Tilt Control Valve

21

Lift Cylinder Loader

22

Ride Control Solenoid Valve

23

Pressure Switch

24

Ride Control Accumulator

25

Steering Metering Pump

26

All Wheel Steer Pressure Switch

27

Back Pressure Check Valve (Return Oil)

28

Hydraulic Oil Filter

29

Hydraulic Oil Cooler

30

Hydraulic Tank

31

Piston Pump

32

Orifice Connector

33

Pilot Valve (Hydraulic Hand Control for the Loader)

34

Orifice Connector

35

Return Manifold

36

Solenoid Valve (Pilot Shutoff) for Hydraulic Lock Control

37

Stabilizer Control Valve (Two Bank)

38

Pressure Reducing Valve

39

Pilot Two Bank Control Valve

40

Pilot Oil Accumulator

41

Stabilizer Control Valve

42

Stabilizer Cylinder

43

Stabilizer Cylinder

44

Stabilizer Control Valve

45

Shuttle Valve

46

Inlet Cover

47

Flow Control Valve (If Equipped)

48

Boom Cylinder

49

Line Relief Valve for Rod End of Boom Cylinder

50

Line Relief Valve for Rod End on Swing Cylinder

51

Swing Cylinder

52

Swing Cylinder

53

Crossover Relief Valve (If Equipped)

54

Line Relief Valve for Head End of Bucket Cylinder

55

Backhoe Bucket Cylinder (High Rotation) Extendable Stick

56

Backhoe Bucket Cylinder (High Rotation)

57

Stick Cylinder

58

Line Relief Valve for Head End of Stick Cylinder

59

Extendable Stick Cylinder (If Equipped)

ATTACHMENT

LINE RESTRICTION VARIABLE and PRESSURE COMPENSATED

VALVE PORTS

TWO POSITION

ONE POSITION

TWO-WAY

THREE POSITION

CHECK VALVES

AB

P T SHIFTED POSITION

P T NORMAL POSITION

INFINITE POSITION

PRESSURE

SHUTTLE

SPRING LOADED

BASIC SYMBOL

PILOT CONTROLLED

ROTATING SHAFTS

FLOW

TEMPERATURE

UNIDIRECTIONAL

BIDIRECTIONAL

FLUID STORAGE RESERVOIRS

420D, 430D, 432D, and 442D Backhoe Hydraulic System Volume 1: Parallel Lift, Side Shift 420D: 430D: BKC1-919 BNK1-UP BMC1-1059 BML1-UP BLN1-UP

VENTED

442D: BRG1-UP BRY1-UP

RETURN BELOW FLUID LEVEL

COMBINATION CONTROLS

SOLENOID or MANUAL

SOLENOID

432D: BLD1-UP

RETURN ABOVE FLUID LEVEL

PRESSURIZED

SERVO

SOLENOID and PILOT or MANUAL

SOLENOID and PILOT

PUSH-PULL LEVER

MANUAL SHUTOFF

GENERAL MANUAL

PUSH BUTTON

PEDAL

SPRING

PILOT CONTROL SYMBOLS RELEASED PRESSURE

Volume 2: Single Tilt, Center Pivot 420D: 430D: BKC1-919 BNK1-UP BMC1-1059 BML1-UP BLN1-UP FDP1-UP

DETENT

THERMAL

MANUAL CONTROL SYMBOLS

EXTERNAL RETURN

REMOTE SUPPLY PRESSURE

INTERNAL RETURN

SIMPLIFIED

CROSSING AND JOINING LINES

ACCUMULATORS

SPRING LOADED

GAS CHARGED

LINES CROSSING

HYDRAULIC PUMPS FIXED DISPLACEMENT

VARIABLE DISPLACEMENT NON-COMPENSATED

FIXED DISPLACEMENT

HYDRAULIC AND PNEUMATIC CYLINDERS

LINES JOINING

SINGLE ACTING

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

DOUBLE ACTING

INTERNAL PASSAGEWAYS

VARIABLE DISPLACEMENT NON-COMPENSATED

UNIDIRECTIONAL

INTERNAL SUPPLY PRESSURE

COMPLETE

HYDRAULIC MOTORS

FLOW IN ONE DIRECTION

TWO POSITION

THREE POSITION

INFINITE POSITIONING

PARALLEL FLOW

CROSS FLOW

Printed in U.S.A.

© 2005 Caterpillar All Rights Reserved

57

25

32 33 34

30

Electrical Symbols Table

55 56

Hydraulic Symbols (Electrical)

Check Valve (If Equipped) for the Rod End of the

G

Extendable Stick Cylinder (If Equipped)

11

Stick Control Valve

Transducer (Fluid)

Check Valve (If Equipped) for the Rod End of the Stick Cylinder Line Relief Valve for Head End of Boom Cylinder Backhoe Bucket Control Valve

69

Line Relief Valve for Rod End of Bucket Cylinder

70

Backhoe Control Valve (Four Bank Valve) (If Equipped)

71

Backhoe Control Valve (Five Bank Valve) (If Equipped)

72

Backhoe Control Valve (Six Bank Valve) (If Equipped)

73

Swing Control Valve

74

Boom Control Valve

M

29 Transducer (Gas / Air)

Generator

Electric Motor

59 Pressure Switch (Adjustable)

Pressure Switch

Electrical Wire

Temperature Switch

Check Valve (If Equipped) for the Rod End of the Boom Cylinder

76

Line Relief Valve for Rod End of Stick Cylinder

77

Extendable Stick/Auxiliary Control Valve (If Equipped)

78

Pilot Valve for the Backhoe Joystick

79

Selector Valve (Joystick Pattern) (If Equipped)

80

Pilot Valve for the Backhoe Joystick

Electrical Symbols (Electrical)

T

Pressure Symbol

Temperature Symbol

Flow Symbol

Level Symbol

48 Wire Number Identification Codes

39

Electrical Schematic Example

Hydraulic Schematic Example Current Standard

Current Standard

Tap Locations Pressure, Sampling, and Sensor

Harness identification code This example indicates wire 135 in harness "AG".

50 49 47 46 45

Wire Circuit Number Identification

Description

AA

PUMP PRESSURE TEST PORT

BB

PUMP SIGNAL PRESSURE TEST PORT

CC

PILOT PRESSURE TEST PORT

DD

USED WITH PARALLEL LIFT LOADER

EE

USED WITH ALL WHEEL STEER

FF

USED WITH NON-ALL WHEEL STEER

GG

USED WITH ALL WHEEL STEER

HH

NOT USED WITH ALL WHEEL STEER

JJ

WIRED TO THE CONTROLLER

61 60 58 54 53

325-AG135 PK-14 325-PK

66 65 64 63 62 71 70 69 68 67 76 75 74 73 72

43 42

40

37 38

79

22 23 24

80 78

41 44

21 27

3

4

5

6

8

9

10

Circuit Identification Number

Wire Color

Wire Color

Wire

36 35 26

1

2

7

12

Wire Gauge

Previous Standard

31 28

77 51 52

Wire Color

325-PK-14

13 14 15 16 17 18 19 20

B Circuit Number Identification

A

Wire Gauge (EXAMPLE VALVE)

20 Page

Head End Relief Valve (If Equipped) for the

RENR3569-04 VOL 1

Extendable Stick Cylinder (If Equipped)

68

Tap Number

FLOW ALLOWED IN EITHER DIRECTION

Volume 1

Line Relief (If Equipped) for the Rod End of the Extendable Stick Cylinder (If Equipped)

FOUR-WAY

THREE-WAY

MEASUREMENT

67

75

PUMP: VARIABLE and PRESSURE COMPENSATED

2-SECTION PUMP

HYDRAULIC PNEUMATIC ENERGY TRIANGLES

CONTROL VALVES

Valve Cover

66

PRESSURE COMPENSATION

LINE RESTRICTION (VARIABLE)

SPRING (ADJUSTABLE)

VARIABILITY

AB

Extendable Stick/Auxiliary Control Valve (If Equipped)

65

LINE RESTRICTION (FIXED)

RESTRICTION

VALVES

62

64

CONTROL VALVES

SPRING

FLUID CONDITIONER

VALVE ENVELOPES

61

63

PUMP or MOTOR

Component

1

60

BASIC COMPONENT SYMBOLS

43 44 42 7

39

6

2

3

1

4

41

13

5 8

40 14 9 A

CC

D

C

B

10 35

GG HH

12 11 15 36 DD

27

22

EE

21 25

37 38

FF

20

24

51

28 26

45

53

52

55 56

46

57 48

19

60

59

49

62

61

75

47

50

58

54

23

16 17 18

30

31

32

BB

34 77

73

74

76

72 71 70

69

67

68

66

65

64

63

LINES GROUP COLOR DESCRIPTIONS MAIN PUMP OUTPUT TILT CYLINDER CIRCUIT STABILIZER CIRCUIT (LEFT AND RIGHT) LIFT CYLINDER CIRCUIT

JJ

20 Page, Color 2

RENR3569-04 VOL 1

29

STICK CYLINDER CIRCUIT BOOM CYLINDER CIRCUIT SWING CYLINDER CIRCUIT

80 AA

E

F

G

33

H

SUPPLY LINE DRAIN / RETURN LINE STEERING CIRCUIT LOAD SENSING (RESOLVER CIRCUIT) BUCKET CYLINDER (MULTIPURPOSE) - (IF EQUIPPED) COUPLER CYLINDER CIRCUIT EXTENDABLE STICK CYLINDER CIRCUIT (IF EQUIPPED) AUX CONTROL VALVE (EXTENDABLE STICK) - (IF EQUIPPED)

78

BUCKET CYLINDER CIRCUIT (BACKHOE) (HIGH ROTATION)

E

F

G

H

79

J

K

L

M LINE PATTERNS Pressure Line Pilot / Load Sensing Pressure Drain / Return Lines Component Group Attachment Air Line

CALLOUTS YY

Taps (Pressure, Sampling,Sensor) by letter

52

Components by number

THIS SCHEMATIC IS FOR THE 420D, 430D, 432D and 442D BACKHOE LOADER. Components are shown installed on a fully operable machine with the key and engine off and transmission shifter in neutral.

Description Item No.

Component All Wheel Steer Valve (If Equipped)

3

Steering Cylinder All Wheel Drive (If Equipped)

4

Steering Cylinder

5

Multipurpose Bucket Cylinder (If Equipped)

6

Auxiliary Relief Valve

7

Auxiliary Control Valve

8

Line Relief Valve for Rod End of Tilt Cylinder Line Relief Valve for Head End of Tilt Cylinder

10

Tilt Cylinder

11

Loader Tilt Control Valve

12

Pressure Reducing Valve for the Tilt Control Valve

13

Lift Cylinder Loader

14

Loader Lift Control Valve

15

Ride Control Solenoid Valve

16

Ride Control Accumulator

17

Steering Metering Pump

18

Back Pressure Check Valve (Return Oil)

19

Hydraulic Oil Filter

20

Hydraulic Oil Cooler

21

Hydraulic Tank

22

Piston Pump

23

Pressure Switch

24

Steering Priority Valve

25

Two Bank Valve for Loader

26

Three Bank Valve for Loader

27

Pilot Two Bank Control Valve

28

Return Manifold

29

Pilot Oil Accumulator

30

Solenoid Valve (Pilot Shutoff) for Hydraulic Lock Control

31

Pressure Reducing valve

32

Stabilizer Control Valve (Two Bank)

33

Stabilizer Control Valve

34

Stabilizer Cylinder

35

Stabilizer Cylinder

36

Stabilizer Control Valve

37

Shuttle Valve

38

Inlet Cover

39

Flow Control Valve (If Equipped)

40

Boom Cylinder

41

Line Relief Valve for Rod End of Boom Cylinder

42

Line Relief Valve for Rod End on Swing Cylinder

43

Swing Cylinder

44

Swing Cylinder

45

Crossover Relief Valve (If Equipped)

46

Line Relief Valve for Head End of Bucket Cylinder

47

Backhoe Bucket Cylinder (High Rotation) Extendable Stick

48

Backhoe Bucket Cylinder (High Rotation)

49

Stick Cylinder

50

Line Relief Valve for Head End of Stick Cylinder

51

Extendable Stick Cylinder (If Equipped)

TWO POSITION

CHECK VALVES

AB

P T SHIFTED POSITION

P T NORMAL POSITION

INFINITE POSITION

SHUTTLE

SPRING LOADED

BASIC SYMBOL

MEASUREMENT

PILOT CONTROLLED

ROTATING SHAFTS

FLOW

TEMPERATURE

UNIDIRECTIONAL

BIDIRECTIONAL

420D and 430D Backhoe Hydraulic System Volume 1: Parallel Lift, Side Shift 420D: 430D: BKC1-919 BNK1-UP BMC1-1059 BML1-UP BLN1-UP

VENTED

RETURN BELOW FLUID LEVEL

COMBINATION CONTROLS

SOLENOID or MANUAL

SOLENOID

432D: BLD1-UP

RETURN ABOVE FLUID LEVEL

PRESSURIZED

442D: BRG1-UP BRY1-UP

SERVO

SOLENOID and PILOT or MANUAL

SOLENOID and PILOT

Volume 2: Single Tilt, Center Pivot 420D: 430D: BKC1-919 BNK1-UP BMC1-1059 BML1-UP BLN1-UP FDP1-UP

DETENT

THERMAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER

MANUAL SHUTOFF

GENERAL MANUAL

PUSH BUTTON

PEDAL

SPRING

PILOT CONTROL SYMBOLS

EXTERNAL RETURN

REMOTE SUPPLY PRESSURE

INTERNAL RETURN

SIMPLIFIED

CROSSING AND JOINING LINES

ACCUMULATORS

SPRING LOADED

GAS CHARGED

LINES CROSSING

HYDRAULIC PUMPS FIXED DISPLACEMENT

HYDRAULIC AND PNEUMATIC CYLINDERS

LINES JOINING

SINGLE ACTING

FIXED DISPLACEMENT

VARIABLE DISPLACEMENT NON-COMPENSATED

UNIDIRECTIONAL

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

DOUBLE ACTING

INTERNAL PASSAGEWAYS

HYDRAULIC MOTORS

VARIABLE DISPLACEMENT NON-COMPENSATED

INTERNAL SUPPLY PRESSURE

COMPLETE

FLOW IN ONE DIRECTION

TWO POSITION

THREE POSITION

INFINITE POSITIONING

PARALLEL FLOW

CROSS FLOW

FLOW ALLOWED IN EITHER DIRECTION

Volume 2 Printed in U.S.A.

© 2005 Caterpillar All Rights Reserved

Check Valve (If Equipped) for the Rod End of the Extendable Stick Cylinder (If Equipped) Head End Relief Valve (If Equipped) for the Extendable Stick Cylinder (If Equipped) Stick Control Valve Check Valve (If Equipped) for the Rod End of the Stick Cylinder Backhoe Bucket Control Valve

61

Line Relief Valve for Rod End of Bucket Cylinder

62

Backhoe Control Valve (Four Bank Valve) (If Equipped)

63

Backhoe Control Valve (Five Bank Valve) (If Equipped)

64

Backhoe Control Valve (Six Bank Valve) (If Equipped)

65

Swing Control Valve

66

Boom Control Valve

Electrical Symbols Table Hydraulic Symbols (Electrical)

49

47 48

G

17 Transducer (Fluid)

Check Valve (If Equipped) for the Rod End of the Boom Cylinder

21

68

Line Relief Valve for Head End of Boom Cylinder

69

Extendable Stick/Auxiliary Control Valve (If Equipped)

70

Pilot Valve for Backhoe Joystick

71

Selector Valve (Joystick Pattern) (If Equipped)

72

Pilot Valve for Backhoe Joystick

Transducer (Gas / Air)

M

Generator

Electric Motor

10 Pressure Switch (Adjustable)

Pressure Switch

51

20

PILOT CONTROLS

Electrical Wire

Temperature Switch

Electrical Symbols (Electrical)

DESCRIPTION STABILIZER DOWN POSITION

B

STABILIZER UP POSITION

C

STABILIZER DOWN POSITION

D

STABILIZER UP POSITION

E

BACKHOE BOOM DOWN POSITION

F

BACKHOE BOOM UP POSITION

G

BACKHOE BOOM SWING LEFT POSITION

H

BACKHOE BOOM SWING RIGHT POSITION

J

BACKHOE BUCKET DUMP POSITION

K

BACKHOE BUCKET CLOSE POSITION

L

BACKHOE STICK OUT POSITION

M

BACKHOE STICK IN POSITION

T

Pressure Symbol

Temperature Symbol

Flow Symbol

Level Symbol

Wire Number Identification Codes Electrical Schematic Example

Hydraulic Schematic Example Current Standard

Current Standard Harness identification code This example indicates wire 135 in harness "AG".

40

Wire Circuit Number Identification

Tap Locations Pressure, Sampling, and Sensor

325-AG135 PK-14

37 38 39 41 42

Description

AA

PUMP PRESSURE TEST PORT

BB

PUMP SIGNAL PRESSURE TEST PORT

CC

PILOT PRESSURE TEST PORT

DD

USED WITH ALL WHEEL STEER

EE

USED WITH NON-ALL WHEEL STEER

FF

USED WITH ALL WHEEL STEER

GG

NOT USED WITH ALL WHEEL STEER

Wire Color

325-PK Circuit Identification Number

44 43

45 46 50 52 53

71

54 55 56 57 58 59 60 61 62 63

19 22

12 13 18

33 36 27

29

Wire Gauge

Previous Standard Wire Color

Wire

31 32

35 34

64 65 66 67 68 69

15 16 23

70 72

Wire Color

3

4

5 325-PK-14

30 28

1

2

6

7

8

B

9 11

13 24 25 26

Circuit Number Identification

A

Wire Gauge (EXAMPLE VALVE)

20 Page

60

Tap Number

FOUR-WAY

THREE-WAY

Extendable Stick Cylinder (If Equipped)

Line Relief Valve for Rod End of Stick Cylinder

A

TWO-WAY

THREE POSITION

CONTROL VALVES AB

Line Relief (If Equipped) for the Rod End of the

59

ITEM

VALVE PORTS

RELEASED PRESSURE

Valve Cover

67

ATTACHMENT

LINE RESTRICTION VARIABLE and PRESSURE COMPENSATED

FLUID STORAGE RESERVOIRS

Extendable Stick/Auxiliary Control Valve (If Equipped)

58

PUMP: VARIABLE and PRESSURE COMPENSATED

2-SECTION PUMP

HYDRAULIC PNEUMATIC ENERGY TRIANGLES

VALVE ENVELOPES

PRESSURE

54

57

LINE RESTRICTION (FIXED)

RESTRICTION

PRESSURE COMPENSATION

LINE RESTRICTION (VARIABLE)

SPRING (ADJUSTABLE)

VARIABILITY

CONTROL VALVES

SPRING

FLUID CONDITIONER

ONE POSITION

53

56

PUMP or MOTOR

VALVES

9

55

MAIN AUX.

Rear Steering Cylinder (If Equipped)

2

52

BASIC COMPONENT SYMBOLS

RENR3569-04 VOL 2

1

FLUID POWER SYMBOLS

RENR3569-04 July 2005

35 33 27

6 5 3

2

1

36

34

29

4

7

CC

A

8

B

D

C

10

FF

28

GG

9 11 13

30

15 17

18

EE

12

DD

16

32 31

43 37

45

44

47 48

38

49

19

40 14

52

51

41

53

54

42

39

46

67

50

24 25 26

22 20

21

65

66

68

69

20 Page, Color 2

RENR3569-04 VOL 2

23

64 63 62

61

59

60

58

57

56

55

BB

72

AA 70

E

G

F

H

71

J

K

L

M

LINE PATTERNS Pressure Line Pilot / Load Sensing Pressure

LINES GROUP COLOR DESCRIPTIONS MAIN PUMP OUTPUT TILT CYLINDER CIRCUIT STABILIZER CIRCUIT (LEFT AND RIGHT) LIFT CYLINDER CIRCUIT

Drain / Return Lines Component Group

STICK CYLINDER CIRCUIT BOOM CYLINDER CIRCUIT SWING CYLINDER CIRCUIT SUPPLY LINE DRAIN / RETURN LINE STEERING CIRCUIT LOAD SENSING (RESOLVER CIRCUIT) BUCKET CYLINDER (MULTIPURPOSE) - (IF EQUIPPED) EXTENDABLE STICK CYLINDER CIRCUIT (IF EQUIPPED) AUX CONTROL VALVE (EXTENDABLE STICK) - (IF EQUIPPED) BUCKET CYLINDER CIRCUIT (BACKHOE) (HIGH ROTATION)

Attachment Air Line

CALLOUTS YY

Taps (Pressure, Sampling,Sensor) by letter

52

Components by number

THIS SCHEMATIC IS FOR THE 420D and 430D BACKHOE LOADER. Components are shown installed on a fully operable machine with the key and engine off and transmission shifter in neutral.