Cat 424D-BKR Backhoe Loader Electrical + Hydraulic System Schematic Manual – PDF DOWNLOAD

Page 1

Component Locations Part Number

Machine Location

Schematic Location

Cooler Gp

154-3799

1

C-14

Cover Gp - Inlet

200-0161

43

C-9

Cover Gp - Outlet

6E-4158

2

C-2

Cover Gp - Steer Priority Valve

191-4010

3

H-10

Cylinder Gp - Boom

206-3628

5

D-8

Cylinder Gp - Bucket, Std

206-0514

6

D-5

Description

FLUID POWER SYMBOLS

RENR3586-03 January 2005

BASIC COMPONENT SYMBOLS MAIN AUX.

PUMP or MOTOR

LINE RESTRICTION (FIXED)

RESTRICTION

PRESSURE COMPENSATION

LINE RESTRICTION (VARIABLE)

SPRING (ADJUSTABLE)

VARIABILITY

CONTROL VALVES

SPRING

FLUID CONDITIONER

PUMP: VARIABLE and PRESSURE COMPENSATED

2-SECTION PUMP

HYDRAULIC PNEUMATIC ENERGY TRIANGLES

ATTACHMENT

LINE RESTRICTION VARIABLE and PRESSURE COMPENSATED

VALVES VALVE ENVELOPES

VALVE PORTS

TWO POSITION

ONE POSITION

TWO-WAY

THREE POSITION

FOUR-WAY

THREE-WAY

Cylinder Gp - (ST) Lift 416D

BKG

1-Up

CONTROL VALVES

206-3549

424D

416D

BKJ

1-1049

206-3549

BFP

5178-Up

206-3549

BGP

397-Up

206-3549

BKR

418-Up

206-3549

B2D

1-Up

230-0979

BGJ

1050-1140

230-0979

BFP

12900-Up

230-0979

PRESSURE

7

I-5

228-3500

8

I-3

Cylinder Gp - Steer

167-4235

9

F-14

Cylinder Gp - Stick

235-9829

10

D-4

Cylinder Gp - Swing

228-3506

11

D-7

Cylinder Gp - Swing

228-3506

12

D-7

Cylinder Gp - Tilt, ST

206-3553

13

F-12

Filter Gp

210-6243

14

H-15

Manifold - Return

186-3629

19

E-14, C-8

Pump Gp - Metering, HMU

238-8550

15

F-15

16

B-12

424D

235-4108

Tank Gp - Hydraulic

PILOT CONTROLLED

ROTATING SHAFTS

FLOW

TEMPERATURE

UNIDIRECTIONAL

BIDIRECTIONAL

FLUID STORAGE RESERVOIRS

228-3499

245-8998

SHUTTLE

SPRING LOADED

BASIC SYMBOL

MEASUREMENT

Cylinder Gp - Stabilizer, RS

416D

INFINITE POSITION

E-12

Cylinder Gp - Stabilizer, LS

Pump Gp - Piston

P T SHIFTED POSITION

P T NORMAL POSITION

4

CHECK VALVES

AB

AB

BB

AA

416D and 424D Backhoe Loader Hydraulic System 416D: BKG1-UP BFP1-UP B2D1-UP BGJ1-UP

42 16

424D: BGP1-UP BKR1-UP

VENTED

RETURN ABOVE FLUID LEVEL

PRESSURIZED

RETURN BELOW FLUID LEVEL

COMBINATION CONTROLS

SOLENOID or MANUAL

SOLENOID

SERVO

SOLENOID and PILOT or MANUAL

SOLENOID and PILOT

DETENT

THERMAL

MANUAL CONTROL SYMBOLS

MANUAL SHUTOFF

PUSH-PULL LEVER

GENERAL MANUAL

PUSH BUTTON

PEDAL

SPRING

PILOT CONTROL SYMBOLS

Valve Group - Stabilizer, 2 Bank (42), Pilot Oil Pressure Test Port (AA)

RELEASED PRESSURE

Hydraulic Pump (16), Signal Pressure Test Port (BB)

REMOTE SUPPLY PRESSURE

240-9721

17

B-13

180-8592

53

C-6

Valve Gp - Control, Boom

190-3397

21

C-7

Valve Gp - Control, Bucket

190-3400

22

C-5

Valve Gp - Control, Lift

130-6520

23

E-10

185-5898

42

E-7

Valve Gp - Control, Stabilizer

192-0827

39

H-6, H-3

Valve Gp - Control, Steer Priority

188-7471

24

D-11

UNIDIRECTIONAL

UNIDIRECTIONAL

185-5906

25

D-11

BIDIRECTIONAL

BIDIRECTIONAL

Valve Gp - Control, Stick

190-3402

26

C-4

Valve Gp - Control, Swing

166-7950

27

C-7

Valve Gp - Control, Tilt

168-0361

28

F-10

Valve Gp - Pilot, 2 Bank

185-5902

37

G-8

Valve Gp - Reducing, Stabilizer

239-2226

41

F-7

Valve Gp - Relief, Boom

6E-6284

31

C-8

Valve Gp - Relief, Boom

6E-6285

35

C-8

Valve Gp - Relief, Bucket

187-0524

33

C-5

Valve Gp - Relief, Bucket

187-0527

30

C-5

Valve Gp - Relief, Stick

6E-6281

29

C-4

Valve Gp - Control, Backhoe

EXTERNAL RETURN

INTERNAL RETURN

SIMPLIFIED

INTERNAL SUPPLY PRESSURE

COMPLETE

4 Bank

CROSSING AND JOINING LINES

ACCUMULATORS

SPRING LOADED

Valve Gp - Control, Relief

GAS CHARGED

LINES CROSSING

HYDRAULIC PUMPS

HYDRAULIC AND PNEUMATIC CYLINDERS

SINGLE ACTING

LINES JOINING

DOUBLE ACTING

INTERNAL PASSAGEWAYS

HYDRAULIC MOTORS

Stabilizer, 2 Bank FIXED DISPLACEMENT

VARIABLE DISPLACEMENT NON-COMPENSATED

FIXED DISPLACEMENT

VARIABLE DISPLACEMENT NON-COMPENSATED

THREE POSITION

INFINITE POSITIONING

Valve Gp - Control, Steer Priority PARALLEL FLOW

FLOW IN ONE DIRECTION

CROSS FLOW

TWO POSITION

FLOW ALLOWED IN EITHER DIRECTION

2 Bank Loader

Valve Gp - Relief, Stick

9T-0704

32

C-4

Valve Gp - Relief, Swing

137-9466

34

C-7

Valve Gp - Relief, Tilt

9T-0704

36

H-10

Volume 1: Single Tilt Loader with Center Pivot Backhoe Printed in U.S.A.

© 2005 Caterpillar All Rights Reserved

37 38

Electrical Symbols Table Hydraulic Symbols (Electrical)

17

Attachments

15 44

D-3

Cylinder Gp - E Stick Bucket

206-0518

45

D-5

Cylinder Gp - MP Bucket

185-1839

46

H-12

Valve Gp - Control, Aux

124-8818

48

G-10

Valve Gp - Control, Aux

190-3450

52

C-9

203-5489

20

C-6

10

G

6 45 Transducer (Fluid)

Transducer (Gas / Air)

M

Generator

Electric Motor

13

Valve Gp - Control, Backhoe 4 Bank With TUV

1

5

Valve Gp - Control, Backhoe 203-5490

49

C-6

5 Bank With TUV

Pressure Switch (Adjustable)

Pressure Switch

Valve Gp - Control, Backhoe 203-5533

50

C-6

190-3450

51

C-2

180-8593

54

C-6

180-8594

55

C-6

Electrical Wire

Temperature Switch

6 Bank With TUV Valve Gp - Control, E Stick

Electrical Symbols (Electrical)

Valve Gp - Control, Side Shift 5 Bank

44

Valve Gp - Control, Side Shift

T

6 Bank

Pressure Symbol

CC

Valve Gp - Control, Steer Priority 185-5907

56

D-11

Valve Gp - Pilot, 2 Bank

185-5901

38

G-8

Valve Gp - Relief

9T-0704

58

F-11, H-11

59

F-14

Temperature Symbol

Flow Symbol

Level Symbol

3 Bank Loader

16

Wire Number Identification Codes

All Wheel Steer Cylinder Gp - AWD Steer

214-5097

Electrical Schematic Example

Ride Control

7

Accumulator Gp - Ride Control

162-3960

60

F-13

Switch As - Pressure

131-9203

61

D-12

Valve Gp - Mounting

416D

243-2266 62

424D

E-13

222-1684

Hydraulic Pump (16), Pump Pressure Test Port (CC)

8

Tap Number

Description

27 29 30 31 32

58

Schematic Location

AA

Pilot Pressure Test Port

H-7

BB

Signal Pressure Test Port

C-11

CC

Pump Pressure Test Port

A-11

Harness identification code This example indicates wire 135 in harness "AG".

Wire Circuit Number Identification

Wire Color

325-AG135 PK-14 325-PK

33 34 35 43 49

Tap Locations Pressure, Sampling, and Sensor

Current Standard

Current Standard

2 20 21 22 26

50 51 53 54 55

Hydraulic Schematic Example

11 12

39 40

60 61 62

19

4

9 59

46

Circuit Identification Number

41 42

Wire Color

Wire Gauge

Previous Standard

14 16 3

23 24 25 28 36 48 52 56

Wire Color

Wire

325-PK-14 B Circuit Number Identification

Machine Component Locations

A

Wire Gauge (EXAMPLE VALVE)

20 Page, RBM

191-7725

RENR3586-03 VOL 1

Cylinder Gp - E Stick


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