Cat 416D 420D 424D 428D 430D 442D & 446D Backhoe Loader Electrical System Schematic Manual Vol 1 & 2

Page 1

Connector Location

Description

Wire Number

Power Circuits

Description

Wire Color

Schematic Location

Connector Number

Accessory Circuits (Continued)

Volume 2

A-14

-

CONN 1

101

RD

Bat (+)

E543

WH

Auxiliary Hydraulic Solenoid #1

102

RD

Roading Lamps

E544

GN

Auxiliary Hydraulic Solenoid #2

105

RD

Key SW

110

RD

Horn/Misc.

603

PK

Beacon Switch

111

RD

Signal Lamp

604

OR

Rear Stop/Tail/Turn Lamp

113

OR

Operator Monitoring

605

YL

Turn Signal Switch (LH)

115

RD

Power Port

606

GY

Turn Signal Switch (RH)

116

BR

Rear Flood Switch

607

PK

Front Flood Switch

117

YL

Rear Flood Switch

608

GN

Rear Flood Switch

118

GY

Front Wiper

610

OR

Front Roading Lamp Switch

119

PK

Rear Wiper

611

PU

High Beam Lamp

122

BU

HVAC Relay

614

PU

Backlighting

CONN 13

123

WH

Transmission

617

BR

LH Tail Lamp

CONN 14

128

PK

Bucket Position

618

YL

RH Tail Lamp

CONN 15

131

RD

Start Aid

619

GN

Low Beam Lamp

CONN 16

134

YL

Ride Control

620

WH

Front Flood Lamp

136

GN

All Wheel Steering

627

YL

Rear Fog Lamp

143

BR

All Wheel Drive

630

GY

Rear Flood Lamp

144

GY

Beacon

157

YL

Front Flood Switch

702

OR

Brake Switch (B)

158

BR

Front Flood Switch

710

GN

Lighting Circuits

Volume 1

3E-6449

Actuate

Hydraulic Temperature (446D Only)

E-15

-

57

CONN 3

C-14,I-14

-

59NA,60COS

CONN 4

C-14

I-6

57

CONN 5

I-12,I-13

-

62

CONN 6

I-12,I-13

-

62

CONN 7

G-12,G-13

-

63

CONN 8

A-11,D-11,B-15

-

64

CONN 9

D-11

I-6

63

CONN 10

F-9

A-2

A

CONN 11

F-9

I-12,C-14

A

CONN 12

F-9

D-10,A-8,F-6

A

Deactuate

Contact Position Normally

38 ± 3ºC

27ºC MIN

(100.4 ± 5.4ºF)

(80.6ºF MIN)

Closed

38 ± 3ºC

27º ± 3°C

Normally

(100.4 ± 5.4ºF)

(80.6º ± 5.4°F)

Open

T

34

CONN 2

E-7

Function

7N-0758

Hydraulic Temperature

7W-1238

Engine Oil Pressure

62.1 to 95.1 kPa (9 to 13.8 psi)

62.1 to 95.1 kPa (9 to 13.8 psi)

Normally

Hyd. Filter Pressure (446D Only)

110 to 138 kPa (16 to 20 psi)

86 to 103 kPa (12.5 to 15 psi)

Normally

107 ± 3ºC

98ºC MIN

Normally

(224.6 ± 5.4ºF)

(208.4ºF MIN)

Open

551 kPa Max

344 ± 20 kPa

A-C, Normally Closed

(80 psi)

(50 ± 3 psi)

A-B, Normally Open

3500 kPa Max

3000 ± 150 kPa

A-C, Normally Closed

(507.6 psi)

(435.1 ± 21.8 psi)

A-B, Normally Open

7X-8549 9W-1519

Coolant Temperature (446D Only)

128-5091

All Wheel Steer Pressure

131-9203

Loader Cylinder Pressure

134-0404

Hydraulic Filter Pressure

I-10

-

63

I-14

A

276 to 303 kPa (40 to 44 psi)

207 kPa (30 psi)

Normally

F-10

47 to 53°C

37 to 43°C

Normally

-

A

CONN 17

F-9

E-11

A

(117 to 127°F)

(99 to 109°F)

Closed

CONN 18

I-7,I-8

-

A

2200 kPa Max

1800 ± 175 kPa

Normally

CONN 19

D-8

E-12,E-13,B-7,B-8,F-7,F-8

A

(319 psi)

(261 ± 25.4 psi)

Closed

CONN 20

I-4

G-3

18

CONN 21

H-4

F-3

18

Speed Sensor

CONN 22

G-4

-

D

Control Circuits

194-2553

Float Detent Pilot Pressure

236-6923

Refrigerant Pressure (A\C)

160

PU

Air Inlet Heater

720

PU

Brake Switch (A)

CONN 23

G-4

-

D

163

WH

Aux. Hydraulics

752

YL

Forward Solenoid

CONN 24

F-4

-

D

² Contact position at the contacts of the harness connector.

170

RD

Radio/Dome Lamp

754

BU

Reverse Solenoid

CONN 25

H-4

-

10

180

RD

Air Suspension Seat

755

OR

Speed Clutch Solenoid #3

CONN 26

I-2

I-1

25

184

BU

Rear Hydraulics

762

YL

Hydraulic Flow Relay

CONN 27

I-4

-

10

766

GN

Transmission Neutral Switch

CONN 28

E-2,E-1

-

25

779

WH

Quick Coupler Solenoid

CONN 29

F-1

C-2

45

FMI No.

C701

YL

Autoshift Control

CONN 30

-

H-3

D

0

Data valid but above normal operational range.

-

B-15,B-14,G-10

A

1

Data valid but below normal operational range.

A

2

Data erratic, intermittent, or incorrect.

200

BK

Main Chassis

202

BK

Autoshift Control

Failure Mode Identifiers (FMI)¹ Failure Description

203

BK

Aux. Hydraulics Control

C720

BU

Transmission Neutral Lock Switch

CONN 31

218

BK

Shift Handle Control (SEE NOTE AK)

E701

PK

Ride Control Auto Switch

CONN 32

-

D-14,A-3

265

BK

Shift Handle Control (SEE NOTE AK)

E702

OR

Ride Control Enable Switch

CONN 33

E-10

E-12,E-13

A

3

Voltage above normal or shorted high.

AWS Circle Steer Solenoid

CONN 34

-

B-12

D

4

Voltage below normal or shorted low.

-

I-12,A-3

A

5

Current below normal or open circuit.

281 A250 301

BK BK BU

Autoshift Control

E764

OR

MSS Control

F738

WH

Loader Pressure Switch

CONN 35

Basic Machine Circuits

F739

GN

Dead Engine Lower Switch

CONN 36

-

H-11

18

6

Current above normal or grounded circuit.

F748

WH

Ride Control On Switch

CONN 37

F-2

H-11

18

7

Mechanical system not responding properly.

CONN 38

-

A-3

17

8

Abnormal frequency, pulse width, or period.

CONN 39

-

F-8,A-3

17

9

Abnormal update.

CONN 40

-

A-12

17

10

Abnormal rate of change.

CONN 41

-

A-2

A

11

Failure mode not identifiable.

CONN 42

-

B-3

A

12

Bad device or component.

CONN 43

-

B-2

A

13

Out of calibration.

CONN 44

-

G-10

A

14

Parameter failures.

CONN 45

-

H-10

10

CONN 46

-

I-10

D

15

Parameter failures.

CONN 47

-

H-9,H-6

D

16

Parameter not available.

CONN 48

-

F-10,F-11

A

17

Module not responding.

CONN 49

-

H-9

48

18

Sensor supply fault.

19

Condition not met.

20

Parameter failures.

Starter No. 1 Sol

304

WH

Starter Relay No. 1 Output

F765

BR

Transmission in Gear Relay

306

GN

Starter Relay Coil

F793

OR

Air Inlet Heater Relay

307

OR

Key Start Switch

G703

GN

Dead Engine Lower Command Relay

308

YL

Main Power Relay Coil

G726

GY

All Wheel Steer Shutoff Solenoid

309

GY

Alternator (D) Term.

G789

BR

All Wheel Steer Mode Select Switch

310

PU

Start Aid SW To Start Aid Relay

G795

OR

All Wheel Steer Mode Select Switch

321

BR

Hydraulic Temperature Switch

G796

YL

All Wheel Steer Mode Select Switch

322

GY

Warning Horn (Forward)

H730

BR

Speed Clutch Solenoid #2

326

PU

Engine Shutdown Relay

H731

GY

Speed Clutch Solenoid #1

327

PK

Fuel Lift Pump Relay

H767

BR

All Wheel Steer Mode Select Switch

338

PK

MSS Control

H768

BR

All Wheel Steer RH Steer Solenoid

367

BU

Rear Horn Switch

H769

BR

All Wheel Steer LH Steer Solenoid

382

PK

Start Aid Solenoid

H770

BR

All Wheel Steer Shutoff Solenoid

384

BU

Glow Plug Relay

H771

BR

Side Shift Lock Solenoid

CONN 52

-

G-7

48

A313

OR

Stabilizer Leg Alarm

H772

YL

Hydraulic Shutoff Solenoid

CONN 53

-

H-7

48

A346

BU

MSS Control

M733

PK

MSS Control

CONN 54

G-6

G-7

D

A347

GN

MSS Eng Relay Monitoring Circuits

A856

OR

Stabilizer Leg Timer

CONN 55

-

E-8,H-4

D

C883

GY

AWS Quick Coupler Relay

CONN 56

-

A-7,G-6

D

CONN 50

C-9

F-11

42

CONN 51

-

H-9

D

405

GY

Low Oil Pressure Lamp

C884

OR

Right Broom Angle Relay

CONN 57

-

B-6

42

406

PU

High Coolant Temperature Lamp

C885

PK

AWS Quick Coupler Relay

CONN 58

-

C-6

56

419

YL

Parking Brake Lamp

E803

YL

Left Broom Angle Relay

CONN 59

-

D-6

42

429

YL

All Wheel Steer Pos Gauge

E804

BU

Right Broom Angle Relay

CONN 60

-

H-3

18

430

BU

Dirty Air Filter Lamp

F846

PU

MSS LED Indicator

CONN 61

-

G-5

42

439

YL

Full Water Separator Lamp

F871

PU

All Wheel Steer LH Steer Solenoid

CONN 62

-

F-1

22

441

OR

Eng Coolant Temperature Gauge

F872

BU

All Wheel Steer RH Steer Solenoid

CONN 63

-

G-1

7

443

YL

Converter Temperature Gauge

F874

PK

Start Aid Timer

CONN 64

H-6

F-5

24

447

PK

Fuel Level Gauge

F877

WH

AWS Quick Coupler Relay

CONN 65

-

D-6

42

450

YL

Tachometer Gauge

F879

PK

AWS Quick Coupler Relay

CONN 66

-

E-5

D

483

BR

Low Brake Fluid Lamp

G848

GN

MSS LED Indicator

CONN 67

-

B-4

6

E455

BR

Hydraulic Temperature Switch

H809

YL

Stabilizer Leg Timer

CONN 68

E-3

-

D

G423

PK

Dirty Hydraulic Filter Lamp

H833

PU

Control Flow Switch

CONN 69

A-15

B-2

64

911

YL

AWD Switch

CONN 70

I-4

H-3

D

CONN 71

-

G-3,G-4

49

Accessory Circuits 500

BR

Wiper - Front (Park)

922

BR

Forward Solenoid

501

GN

Wiper - Front (Low)

923

GY

Reverse Solenoid

502

OR

Wiper - Front (HI)

944

OR

Cat Data Link (+)

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it. Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be disconnected from the component. Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine. Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine.

275 to 1750 kPa¹

-Normally Open² (40 to 255 psi) ¹ With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be maintained down to 170 kpa (25psi).

Ground Circuits

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

416D, 420D, 424D, 428D, 430D, 432D, 442D, and 446D Backhoe Loader Electrical System 416D: B2D1-UP BGJ1050-UP BFP12900-UP CXP940-UP

420D: BKC920-UP BMC1060-UP BLN10300-UP FDP18400-UP

424D: RXA1-UP CJZ1-UP

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

430D: BNK5900-UP BML4800-UP

432D: WEP1-UP TDR1-UP

442D: TBD1-UP SMJ1-UP

Wire, Cable, or Harness Assembly Identification: Includes Harness Identification Letters and Harness Connector Serialization Codes (see sample).

446D: DBL1-UP

Volume 1 of 2: Cab Wiring

Component

Machine Location

Component

Schematic Location

Machine Location

B-6

B

I-13,I-15

4

Relay - Main

Alternator

E-1

5

Relay - Pressure Switch Timer

G-13

A

Arc Suppressor - All Wheel Drive

E-4

24

Relay - Rear Lighting

D-6

C

Alarm - Backup

D

3.5 ± .15

15

3E-8620

Solenoid:

Bucket Position

21.8 ±1

3E-8622

Solenoid:

Side Shift Lock All Wheel Steer Shutoff

10.5 ± .3

3T-9493

Solenoid:

Start Aid

6

Resistor - Excitation

Auto/Manual Switch

Battery #2

D-4

6

Resistor - Motor Speed

507

WH

Washer - Rear

975

WH

Transmission in Gear Relay

Block - Lighting Diode

D-12

A

Sender - Converter Temperature

F-1

12

508

PU

Radio Speaker - Left

976

OR

Ride Control Relay

Block - Fuse Relay #1

B-6

B

Sender - Coolant Temperature

H-1

13

509

WH

Radio Speaker - Left (Common)

977

YL

Auto/Manual Switch

Block - Fuse Relay #2

D-6

C

Sender - Fuel Level

G-1

11

511

BR

Radio Speaker - Right

A922

OR

Auxiliary Hydraulic Control

Breaker - Roading Lamps

F-6

D

Solenoid - A/C Clutch

I-1

25

512

GN

Radio Speaker - Right (Common)

A972

OR

Ride Control Relay

Control - Shuttle Handle

H-6

24

Solenoid - Bucket Position

F-2

17

513

OR

A/C Compressor/Refrigerant Pressure SW

C920

GY

Diagnostic Indicator

515

GY

Blower Motor (HI)

G943

BU

Auxiliary Hydraulic Control

516

GN

Blower Motor (Medium)

G981

PU

Stabilizer Leg Alarm

517

BU

Blower Motor (Low)

L990

GN

Start Aid Timer

521

YL

A/C SW To Refrigerant SW

L998

OR

Left Broom Angle Relay

CID

Electrical System Voltage Speed Sensor (Transmission Output)

Component Identifiers (CID¹) Module Identifier (MID²) Autoshift Transmission Control System (MID No. 081) Component

AWD Switch

M969

YL

Ride Control Switch

0268

Parameter Fault

Transmission in Gear Relay

N904

PU

Forward High Solenoid

0346

Ride Control Relay Ride Control Switch

PK

A/C Shutoff Tachometer

N905

OR

Forward Low Solenoid

578

BU

Washer ATT Switch

N907

GN

Reverse Solenoid

0368

Transmission Auto/Manual Switch

585

YL

Auxiliary Hydraulic Control

N945

OR

AWD Switch

0520

The Configuration of the Transmission Invalid Downshift Switch Transmission Solenoid 1 (Forward High)

586

BR

Quick Coupler Pin Switch

N997

WH

Auxiliary Hydraulic Control

0621

C511

WH

A/C Shutoff Jumper

R912

OR

Backhoe Shutoff Switch

0641

C568

WH

High Speed Relay to Blower Motor

T901

YL

MSS Exciter Coil

0642

Transmission Solenoid 2 (Reverse)

E528

PU

Heater/A/C SW To Blower Speed Switch

T902

PK

MSS Exciter Coil

0643

Transmission Solenoid 3 (Forward Low)

Fuel Lift Pump Relay

0644

Transmission Solenoid 4 (Speed Clutch 1)

Blower Speed Switch

E540

PK

Auxiliary Hydraulic Control

X977

YL

0645

Transmission Solenoid 5 (Speed Clutch 2)

0646

Transmission Solenoid 6 (Speed Clutch 3)

0650

The Plug for the Harness Code

0668

Transmission Control (Shift Lever)

0683

Relay (In Gear)

1180

Auxiliary Hydraulic Solenoid #1

1181

Auxiliary Hydraulic Solenoid #2

1184

Auxiliary Hydraulic Solenoid Supply

1187

Continuous Flow Switch

1189

Auxiliary Proportional Lever Switch

1529

Quick Coupler Switch

1530

Quick Coupler Solenoid

24

10

Electrical System Voltage

0668

Transmission Control (Shift Lever)

Machine Security System Control (MID No. 124)

97

18 41

29

17

81

3

56

80

13

D 2

85 19 12 76 53 64 15 83 45 47 38 89 62 30 96 1 63 84 6 C 42 60 B A 57

1

8

41

86

75 7

26

5

90

2

47

59

46

64 95

A

91

17 80 60

30 32

93

82 62

25

42

18 19

5 45 12

83

13

20 C

84

4

76

89 52

36 11

97 75 26

7 90

6 49

48

Solenoid - Cold Start Advance

B-6

F-1

31

G-9

A

Solenoid - Forward Transmission

I-1

F-13

A

Solenoid - Front Drive

G-1

19

Gauge - Coolant Temperature

F-13

A

Solenoid - Fuel Shutoff

E-1

20

Gauge - Fuel Level

F-12

A

Solenoid - Hydraulic Shutoff

H-13

91

Gauge - Tachometer

F-12

A

Solenoid - Pilot Shutoff

H-13

92

I-8

A

Solenoid - Pilot Hydraulics Shutoff

I-13

91

Gauge - Tachometer with A/C Shutoff

4W-9972

Component Description

Sender:

E-14

A

Solenoid - Reverse Transmission

I-1

18

F-1

5

Solenoid - Side Shift Lock

H-13

93

Ground - Cab

D-4

87

Switch - Air Filter Pressure

I-3

10

Ground - Engine

D-1

12

Switch - All Wheel Drive

F-2

D

Ground - Engine

D-3

89

Switch - Atch Front Flood

D-13

A

Ground - Frame

D-4

90

Switch - Atch Rear Flood

Ground - Right Cab 1

F-7

A

Switch - Backhoe Handle Pushbutton

Ground - Right Cab 2

F-7

A

Switch - Backhoe Hydraulic Shutoff

D-15

A

Ground - Top of Cab

C-13

1

Switch - Beacon

E-13

A

Group - Basic Lamp

G-15

A

Switch - Blower Speed

H-10

A

Group - Fault Lamp

F-15

A

Switch - Brake A

H-6

22

D-13

A

I-13,I-14

85

Group - Function Lamp

E-4

D

Switch - Brake B

H-6

22

Group - Air Suspension Seat

G-9

29

Switch - Brake Fluid Level

I-3

10

Heater - Engine Block

I-1

5

Switch - Cold Start Temperature

F-1

5

Resistance (Ohms)¹

1.5 54°C (130°F) - 560 to 716

Converter Temperature Coolant Temperature (446D Only) Fuel Level (446D Only)

110°C (230°F) - 72 to 82 Full: Empty:

Sender:

8C-4110

Resistor:

Alternator Excitation (446D Only)

22 ± 1.1

8C-5541

Solenoid:

LH Lock Valve RH Lock Valve

5.0 ± .3

117-2911

Solenoid:

Forward High Speed Clutch #2

7.9 ± .5

121-4036

Solenoid:

Front Drive Speed Clutch #1

10.5 ± .3

129-4531

Solenoid:

All Wheel Steer Lock Valve

10.5 ± .3

130-0912

Solenoid:

Forward Low Speed Clutch #3

7.9 ± .5

160-7203

Solenoid:

All Wheel Steer Circle Steering All Wheel Steer LH Steering All Wheel Steer RH Steering

8.15 ± .6

171-8775

Solenoid:

Pilot Hydraulic Shutoff Ride Control

10.5 ± .5

179-5593

Solenoid:

Hydraulic Shutoff

10.5 ± .3

185-4254

Solenoid:

Auxiliary Hydraulic #1 Auxiliary Hydraulic #2

2.2 ± .2

187-8936

Sender:

Full: Empty:

Fuel Level

240 - 260

28 - 33 240 - 250

Horn - Forward

G-1

26

Switch - Coolant Temperature

H-1

3

Horn - Rear

4

Switch - Engine Oil Pressure

H-1

20

203-3055

Solenoid:

Pilot Shutoff

Jumper - A/C Shutoff

I-15 I-8

A

Switch - Front Horn

D-3

D

210-5544

Solenoid:

Quick Coupler

3.2 ± .2

Lamp - Left Headlight

H-3

95

Switch - Front Roading Lamps

F-2

3

223-8181

Solenoid:

7.9 ± .5

Lamp - Right Headlight

G-3

96

Switch - Hazard

E-3

D

Forward Transmission Reverse Transmission

Meter - Service

D-2

24

Switch - Heater / Air Conditioning

H-10

A

238-1966

Solenoid:

Reverse

7.9 ± .5

Motor - Front Washer Pump

I-3

10

Switch - Heater Vent

H-7

A

238-9397

Resistor:

Alternator Excitation

120 ± 6

C-12

2

Switch - Hydraulic Filter Pressure

G-1

32

244-3106

Sender:

Coolant Temperature

E-1

20

Switch - Hydraulic Temperature

G-2

22

10.16 ± .2

54°C (130°F) - 560 to 716 110°C (230°F) - 72 to 82

¹ At room temperature unless otherwise noted.

Motor - HVAC Blower

H-8

30

Switch - Key Start

E-14

A

Motor - Rear Washer Pump

H-3

10

Switch - Loader Neutralizer

C-9

85

Motor - Rear Wiper

C-15

8

Switch - Park Brake

C-8

42

Motor - Starter

D-2

7

Switch - Rear Horn

D-14

A

Power Port

G-9

14

Switch - Rear Washer / Wiper

E-14

A

Relay - A/C Shutoff

I-8

A

Switch - Refrigerant Pressure

I-1

25

Relay - All Wheel Drive Braking

D-6

C

Switch - Side Shift Lock

E-15

A

Relay - Attachment

D-6

C

Switch - Stalk

G-7

24

Electric Starting Motor:

143-0539 111-9860

Related Electrical Service Manuals Title

Form Number SENR3828

0168

Electrical System Voltage

Relay - Aux Lighting

B-6

B

Switch - Start Aid

E-13

A

446D Only:

0248

Cat Data Link

Relay - Aux Flood

A-14

B

Switch - Std Front Flood

F-11

A

Autoshift Control:

RENR2869

0817

ECM Internal Backup Battery

Relay - Cab

C-6

C

Switch - Std Rear Flood

F-11

A

Aux Hydraulic Control:

MSS Output Driver No. 1

A-6

B

RENR3588

1391

Relay - Front Lighting

Switch - Thermostat

I-7

97

MSS Output Driver No. 2

Relay - Fuel Lift Pump

E-2

Switch - Transmission Neutral

E-5

56

RENR2462

1392

20

Machine Security: Shift Handle Control:

RENR2869

Machine Harness Connector and Component Locations

28 - 40

6T-0454

18

Glow Plugs

Motor - Fuel Lift Pump 86

20

Relay - Start

Gauge - Converter Temperature

Motor - Front Wiper

22

B 56

96

10 53

85

29 63 87 15

D 24

38

57

81

Component

0168

25

20

36

22

E-2

25

Flasher

Gauge - Voltmeter

46

3

Shift Handle Control (MID No. 117)

48

95

82

93

Auxiliary Hydraulic Control (MID No. 106)

CID

32

8

4

49

52

91

569

YL

11 87

0367

E529

Diode - Fuel Lift Pump

H-1

Resistor, Sender and Solenoid Specifications

E-1

D-4

BR

GN

Printed in U.S.A.

H-9

Battery #1

973

WH

Wire Gauge Wire Color

A/C Clutch

Washer - Front

568

Harness identification code: This example indicates wire group 325, wire 135 in harness "AG".

Solenoid:

PU

552

Component Part Number

3E-1908

506

Arc Suppressor - HVAC

0191

Sure-Seal connector: Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets.

9X-1123

Fuse (5 Amps)

B

Loader Detent Solenoid

Right Broom Angle Relay

1 2

5A

Part No.

Cat Data Link (-)

Quick Coupler Pin Switch

Deutsch connector: Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.

Component Location (Volume 1) Schematic Location

BR

BU

1 2

© 2012 Caterpillar All Rights Reserved

GN

GN

Receptacle Pin or Socket Number

325-AG135 PK-14

963

L999

Part Number: for Connector Receptacle

Plug

945

M968

1

¹The FMI is a diagnostic code that indicates what type of failure has occurred.

Wiper - Rear (Park)

Hazard Switch

L-C12 3E-5179

Harness Connector Serialization Code: The "C" stands for "Connector" and the number indicates which connector in the harness (C1, C2, C3, ...).

2

Wiper - Rear (Low)

Heater/A/C SW To Thermostat SW

L-C12 3E-5179

Part Number: for Connector Plug

YL

GN

Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)

AG-C4 111-7898

BR

WH

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay. Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

504

537

T

428D: BXC1-UP MBM1-UP DSX1-UP

503

522

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.

Harness and Wire Symbols

The connectors shown in this chart are for harness to harness connectors. Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart.

0168

Circuit Breaker Symbol

Flow Symbol

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Open

F-10

Level Symbol

Symbols and Definitions

Open

D

Cold Start Temperature

Temperature Symbol

Closed

-

235-1790

Pressure Symbol

¹ The CID is a diagnostic code that indicates which circuit is faulty.

Relay - Glow Plugs

F-1

18

Switch - Transmission Neutral Lock

G-3

D

² The MID is a diagnostic code that indicates which electronic control module diagnosed the fault.

Relay - High Speed

H-9

A

Switch - Water Separator

G-1

36

C Relay - HVAC C-6 Machine locations are repeated for components located close together. A = Located inside/on right console. B = Located in machine electrical center 1. C = Located in machine electrical center 2. D = Located inside/on front console.

SENR3828

(Dimensions: 39 inches x 24 inches)

Wire Color

Part No.

20 Page,

Wire Number

Symbols

Off Machine Switch Specification Machine Location

RENR7781-03 VOL 1 of 2

Wire Description

Harness And Wire Electrical Schematic Symbols

RENR7781-03 April 2012


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Cat 416D 420D 424D 428D 430D 442D & 446D Backhoe Loader Electrical System Schematic Manual Vol 1 & 2 by www.heydownloads.com - Issuu