Cat 3500B Engine for Marine Propulsion Electrical System Manual - PDF DOWNLOAD

Component Location Machine Location

Component

Schematic Location

Machine Location

Alarm

E-12

1

Sensor - Engine Speed Timing (Secondary)

C-4

29

Alternator

D-7

2

Sensor - Fuel Filter Press (Filtered)

B-3

18

C-12, C-2, D-2

9

Sensor - Fuel Filter Press (Unfiltered)

B-3

19

F-4

Note 4

Sensor - L. Turbo Exhaust Temp

A-7

20 21,21a

Component

Component Identifiers (CID¹) Module Identifier (MID²) Primary Electronic Control Module (MID No. 036)

Component Locations

Assembly - Diode (Note 2) Assembly - Relay Board

Component

Electrical Schematic Symbols And Definitions

Assembly - Relay Board

F-2

Note 4

Sensor - L. Turbo Inlet Press (Note 3)

B-3

Batteries

E-6

Note 1

Sensor - R. Turbo Exhaust Temp

A-7

22

Breaker - Alternator

E-9

1

Sensor - R. Turbo Inlet Press (Note 3)

B-4

23,23a

0001

Injector Cylinder #1

0002

Injector Cylinder #2

0003

Injector Cylinder #3

0004

Injector Cylinder #4

Breaker - Battery

0005

Injector Cylinder #5

Breaker - Control Switch

0006

Injector Cylinder #6

Breaker - Customer Power

0007

Injector Cylinder #7

Breaker - EMS II

0008

Injector Cylinder #8

Breaker - Engine Control (Primary)

0009

Injector Cylinder #9

Breaker - Engine Control (Secondary)

0010

Injector Cylinder #10

Breaker - Mag Relay

E-10

1

Solenoid - Air Shut-off (Right Side)

D-6

26

0011

Injector Cylinder #11

Breaker - Main Crank E-Stop

E-9

1

Solenoid - Air Start (if equipped)

D-6

27

0012

Injector Cylinder #12

Breaker - PRCM

G-10

1

Solenoid - Cylinder Head (Note 2)

C-2, D-2

28

0013

Injector Cylinder #13

Breaker - Relay

E-10

1

Switch - Alarm Silence

F-12

1

0014

Injector Cylinder #14

Control - Engine (Primary)

A-6

3

Switch - Air Shutoff LH

D-5

25

0015

Injector Cylinder #15

Control - Engine (Secondary)

D-4

7

Switch - Air Shutoff RH

D-5

26

0016

Injector Cylinder #16

Gauge - Cluster #1

I-4

Note 4

Switch - Charger Fault

H-5

Note 1

0091

Throttle Position Sensor

Gauge - Cluster #1

G-12

1

Switch - Control

C-10

1

0094

Fuel Delivery Pressure Sensor

Gauge - Cluster #2

I-4

Note 4

Switch - Customer Shut-down

H-4

Note 4

0100

Engine Oil Pressure Sensor

Gauge - Cluster #2

G-11

1

Switch - E-Stop

D-11

1

0101

Crankcase Air Pressure Sensor

Gauge - Cluster #3

G-10

1

Switch - Engine Protection Override

C-10

1

0110

Engine Coolant Temperature Sensor

I-6

Note 4

Switch - Fuel Level

H-5

Note 1

0168

Electrical System Voltage

0190

Engine Speed Sensor

19

18

15

14

16

32

25 21a

21

20

11

29

10

17 3

6

5

E-9

1

Sensor - Throttle Position (Port)

I-7

Note 4

C-10

1

Sensor - Throttle Position (Starboard)

I-7

Note 4

F-9

1

Sensor - Transmission Oil Temperature

G-5

Note 1

D-11

1

Sensor - Transmission Oil Pressure

G-5

Note 1

D-11

1

Sensor - Turbo Outlet Press

B-3

24

D-11

1

Solenoid - Air Shut-off (Left Side)

D-6

25

Module - Customer Communication

7

LEFT SIDE VIEW

Module - Prog Relay Control

F-6

Note 4

Switch - LH/RH

E-12

1

Module - Relay Driver

F-3

Note 4

Switch - Manual Crank

E-10

1

Data Link

Module - Relay Driver

F-1

Note 4

Switch - Mode/Clear

E-12

1

0253

Personality Module

Monitor- EMS II

F-12

1

Switch - Overspeed Verify

C-10

1

0254

Payload Electronic Control Module

Monitor - Electronic (EMS)

I-2

Note 4

Switch - Prelube Override

C-10

1

0261

Engine Timing Calibration

Motor - Prelube

D-6

4

Switch - Prelube Press

B-7

31

0262

5 Volt Sensor Power Supply

Motor - Starter (1/2 Group)

E-7

5

Switch - Remote Start/Stop

H-4

Note 4

0263

Sensor Power Supply

Motor - Starter (1/2 Group)

D-7

6

Switch - Scroll

G-3

Note 4

0267

Remote Shutdown Input

Potentiometer

G-3

Note 4

Switch - Service

F-12

1

0268

Programmed Parameter Fault

Pyrometer

B-2

1

Switch - Throttle Synchronization

I-7

Note 1

0273

Turbocharger Outlet Pressure Sensor

Relay - Air Shut-off LH

E-11

1

Tachometer

I-3

Note 4

0274

Atmospheric Pressure Sensor

Relay - Air Shut-off RH

E-11

1

Terminal Block (TB-1)

E-9

1

0275

Right Turbocharger Inlet Pressure Sensor

Relay - Customer Power

G-9

1

Terminal Block (TB-2)

D-10

1

0276

Left Turbocharger Inlet Pressure Sensor

Relay - E - Stop

C-12

Terminal Block (TB-3)

C-11

1

0279

Aftercooler Coolant Temperature Sensor (front)

Relay - E - Stop Lockout

D-12

Terminal Block (TB-4)

E-10

1

0289

Fuel Pressure Sensor - before fuel filter

Relay - EMS II

D-12

1

Terminal Block (TB-5)

G-12

1

0336

Engine Control Switch

Relay - Engine Control (Primary)

C-11

1

Terminal Block (TB-6)

G-11

1

0337

Remote Emergency Stop Switch

Relay - Engine Control (Secondary)

C-11

1

Terminal Block (TB-7)

G-11

1

0338

Engine Pre-lube Pump Relay

Relay - General Alarm

F-10

1

Terminal Block (TB-8)

G-11

1

0342

Engine Pre-lube Pump Relay

Relay - Mag #1

E-10

1

Terminal Block (TB-9)

G-11

1

Relay - Mag #2

E-10

1

Terminal Block (TB10)

C-8

1

Relay - PRCM

G-10

1

Terminal Block (TB-11)

C-8

1

1

Terminal Block (TB-12)

F-9

1

22

26 23a

32

28 32

9

1

AUTO

CH.

TEMP.

SCROLL

DISPLAY

LH DISPLAY

0444

Starter Motor Relay

0446

Air Shutdown Relay

0542

Engine Oil Pressure Sensor - before oil filter

Relay - Prelube (Master)

E-11

0650

Harness Code

Relay - Prelube (Slave)

F-11

1

Terminal Block (TB-13)

G-8

1

0827

Left Exhaust Temperature Sensor

Relay - Shut-down Notify

F-9

1

Terminal Block (TB-14)

F-9

1

0828

Right Exhaust Temperature Sensor

Sensor - Aftercooler Temp

B-4

10

Terminal Block (TB-15)

F-9

1

1495

Injector Codes

Sensor - Atmospheric Press

B-3

11

Terminal Block (TB-16)

G-9

1

Sensor - Crankcase Press

B-3

12

Terminal Block (TB-17)

G-9

1

Sensor - Engine Coolant Level

G-5

Note 1

Terminal Block (TB-18)

G-9

1

Sensor - Engine Coolant Temp

B-4

14

Terminal Block (TB-19)

F-9

1

PUSH TO READ OR ADVANCE HOLD FOR RAPID ADVANCE

RH LH/RH SELECT

2

OFF RESET

STOP

AUTO

MAN. START

33

12

Secondary Electronic Control Module (MID No. 047)

Harness And Wire Electrical Schematic Symbols

DT, DRC, HD, and Deutsch connectors.

16-18

8T-8729

8T-8730

DT, DRC, HD, and Deutsch connectors.

14-18

7N-7780

7N-7779

Surseal connectors only.

4-6

8N-1548

8N-1547

25-pin CE connectors only.

Wire Gauge

Pin #

10

8N-1542

8N-1543

25-pin CE connectors only.

14

9W-0852

9W-0844

12-14

8N-1540

8N-1541

25-pin CE connectors only.

16-18

8T-8729

8T-8730

16-18

9X-6856 8N-1538

9X-6857 8N-1539

25-pin CE connectors only.

16-18

8T-8729

8T-8730

1

3

Voltage above normal or shorted high.

2

Wire Gauge

8T-8736 Receptacle

7N-9738 Receptacle

7N-9737 Plug

7

Mechanical system not responding properly.

Wire Gauge

Pin #

Socket #

8

Abnormal frequency, pulse width, or period.

14-18

7N-7780

7N-7779

9

Abnormal update.

10

Abnormal rate of change.

16

21

325-PK-14

12

102-8813 Seal

11

10

Wire Color

Socket

8

22

24 23

12 11

9

200-BK-14

Wire Gauge

5 21

25

13

7 23

4

20

19

15 14

6

22

13

3

9

6

Electrical Schematic Symbols And Definitions

7 8

10

FUSE - A component in an electrical circuit that will open the circuit if too much current flows through it.

3T-3044 or 8N-1518 Plug As.

8N-1521 Endbell As.

3E-3307 Receptacle As.

21

23

104-2921 Plug As. 3E-3371 Wedge 102-8808 Plug Kit

102-8803 Receptacle Kit

¹The FMI is a diagnostic code that indicates what type of failure has occurred.

Wire Gauge

Pin #

Socket #

14

9W-0852

9W-0844

16-18

8T-8729

8T-8730

Wire Gauge

Pin #

Socket #

4-6

8N-1548

8N-1547

10

8N-1542

8N-1543

12-14

8N-1540

8N-1541

16-18

9X-6856 8N-1538

9X-6857 8N-1539

40 39 38 37 36

3E-8557 Bolt

102-8812 Seal

1

3E-3362 Wedge

3E-3361 Plug As. 3E-4367 Ring

3E-3364 Plug As.

35 34 33 32 31

3E-3365 Wedge

DEUTSCH IPD DRC16-40S

17

T

40-Pin DRC Connector

2-Pin DT Plug 29

REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

3T-3043 or 8N-1517 Receptacle As.

3E-3368 Wedge

40

Parameter failures.

4 5

25 24

3-Pin DT Plug

FRONT VIEW

1

9X-1123

Circuit Number Identification

2

30

20

20

16

20

Condition not met.

19

15

1

17

3

36

Sensor supply fault.

19

18

2

1

102-8807 Plug Kit

35

18

18

31

Module not responding.

8T-8730

10

Parameter not available.

17

8T-8729

6

Parameter failures.

16

16-18

AA

2

25-Pin CE Plug

26

15

9W-0844

8T-8730

16

Parameter failures.

9W-0852

9W-0844

8T-8729

Pin

9X-0145 Receptacle As.

5

Out of calibration.

14

9W-0852

16-18

14

Bad device or component.

14

Socket #

14

17

Failure mode not identifiable.

13

Pin #

Socket #

25

12

Wire Gauge

Pin #

15

11

H

1

Current above normal or grounded circuit.

A

A

9X-3265 Seals

7X-6222 Connector As.

11

6

3

C

21

Current below normal or open circuit.

21 20 19

G

Data valid but below normal operational range.

Component Part Number

Single Wire Connector

325-PK-14

F

Typical representation of a Sure-Seal connector. The plugand receptacle contain both pins and sockets.

Wire, Cable, or Harness Assembly Identification

B

J

Data erratic, intermittent, or incorrect.

Voltage below normal or shorted low.

3E-4367 Ring

D

A

2-Pin Sure-Seal Plug

2

5

9-Pin HD10 Receptacle

C

1

4

3E-8558 Bolt

E

Data valid but above normal operational range.

Pin or Socket Number

24-Pin DRC Connector

1

Failure Description

2

24

9W-0844

Receptacle

Plug

Socket #

22

Socket #

9W-0852

Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.

3E-3373 Plug As.

102-8809 Plug Kit

24 23 22

Pin #

14

102-8804 Receptacle Kit

DEUTSCH IPD DRC16-24SA USA

11

Wire Gauge

3E-3374 Wedge

21

110-6848 Plug As.

3E-3377 Wedge

3E-3376 Receptacle As.

19

24

Notes

9W-0844

6

110-6848 Plug As. or 110-6847 Plug As. (Service Replacement)

Socket #

9W-0852

18

19

Pin #

14

12

110-6847 Plug As. or

Wire Gauge

1 2

1 2

110-6844 Seal

² The MID is a diagnostic code that indicates which electronic control module diagnosed the fault.

0

AA 1

Secondary Engine Speed Sensor

FMI No.

A

102-8814 Seal

RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay.

CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too much current flows through it. This does not destroy the circuit breaker and it can be reset to become part of the circuit again.

SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

102-8802 Receptacle Kit 9X-3132 Seals

8T-9834 Connector As.

Wire Gauge

Pin #

Socket #

14

9W-0852

9W-0844

16-18

8T-8729

8T-8730 D86819

REAR VIEW

Wire Gauge

Pin #

Socket #

14

9W-0852

9W-0844

16-18

8T-8729

8T-8730

SENDER - A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.

9X-1343 Receptacle As.

D86820

MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

RENR1297-04

4-Pin DT Plug

40-Pin Deutsch Connector

¹ The CID is a diagnostic code that indicates which circuit is faulty.

Failure Mode Identifiers (FMI)¹

Printed in U.S.A.

© 2006 Caterpillar All Rights Reserved

Note 4: Remote mounted.

4

0342

Note 3: Locations marked with an "a" indicate the sensor location when the engine is equipped with an air shut-off.

16

Engine Speed Sensor

Note 2: One located at each cylinder.

10

Injector Cylinder #16

0190

1

9

0016

D-11

3

Injector Cylinder #15

Timer - Air Shut-off

15

Injector Cylinder #14

0015

17

7

Injector Cylinder #13

0014

A-7

Note 1: Customer supplied component.

1

0013

Sensor - Engine Speed Timing (Primary)

13

Injector Cylinder #12

32

10

Injector Cylinder #11

0012

1

A-1, B-1

6

Injector Cylinder #10

0011

F-9

Thermocouple (Note 2)

5

Injector Cylinder #9

0010

Terminal Block (TB-20)

16

1

Injector Cylinder #8

0009

15

B-3

6

Injector Cylinder #7

0008

4

B-3

Sensor - Engine Oil Press (Unfiltered)

4

0007

RIGHT SIDE VIEW

Sensor - Engine Oil Press (Filtered)

3

Injector Cylinder #6

31

1

0006

27

This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine.

40

Injector Cylinder #5

This indicates that the component has a wire connected to it that is connected to ground.

36

0005

No circle indicates that the wire cannot be disconnected from the component.

35

Injector Cylinder #4

The circle indicates that the component has screw terminals and a wire can be disconnected from it.

31

Injector Cylinder #3

0004

Normally closed switch that is open due to an applied condition, and will close again with a specific decrease in that condition.

3516B: 4BW1-UP CDE1-UP 8CN1-UP 3CW1-UP 8KN1-UP 3SS1-UP

3512B: BRN1-UP 2EZ1-UP 2GW1-UP 7HM1-UP 3RS1-UP 4TN1-UP

3508B: 2BM1-UP 3PS1-UP 7SM1-UP 1TW1-UP

24

Injector Cylinder #2

0003

Normally closed switch that will open with an increase of a specific condition.

3500B Engine for Marine Propulsion Electrical System

22

0002

Normally open switch that is closed due to an applied condition, and will open again with a specific decrease in that condition.

19

Component Injector Cylinder #1

Flow Symbol

Level Symbol

ALTRONIC PYROMETER

ETHER CONTROL

CID

Temperature Symbol

Pressure Symbol

MAN

CLEAR MODE

0001

T

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).

0248

23

RENR1297-04 August 2006

21

CID

Schematic Location

9

8

INSTRUMENTION BOX

7

6

5

4

2

3

200-BK 200-BK

3 4

2

F721-GY

5

+B

EVIM 130-6196

SOCKET 118-5077

PLUG 3E-3379 6-PIN

SOCKET 118-5077

A303-BR A304-RD 672-OR 671-PU 200-BK

A303-BR A304-RD 672-OR 671-PU 200-BK

160-PU

160-PU

PLUG 3E-3379 6-PIN

SOCKET 118-5077

150-OR 150-OR 150-OR 151-OR 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK

H

C465-OR-10

ATTACHMENTS

F719-BR F715-PU F715-PU

L42

F719-BR L36

L44

G738-GY-14

G738-GY-14

11

10

9

3

2

1

04-BU

R1

R1

RELAY BOARD ASSEMBLY 9Y-6497

03-BU

03-BU

3

02-RD

2

02-RD

01-PU

1

01-PU

7

YL YL

CYL #15 DIODE AS. 123-0316

1 2 3 4

1 2

1 2 3 4

1 2

1 2 3 4

1 2

1 2 3 4

1 2

1 2 3 4

1 2

1 2 3 4

1 2

1 2 3 4

1 2

A703-BR E421-WH G772-WH G772-WH

G772-WH F726-YL

A705-YL E422-OR G773-OR G773-OR

G773-OR F728-BR

A707-PU E423-YL G774-YL G774-YL

G774-YL F728-BR

A709-OR E424-GN G775-GN G775-GN

G775-GN F730-GY

A711-PU E425-WH G776-PK G776-PK

G776-PK F730-GY

A713-GN E426-WH G777-WH G777-WH

G777-WH G769-PU

A715-GY E427-PU G778-PU G778-PU

G778-PU G769-PU

YL YL

CYLINDER HEAD SOL 15

YL YL

CYL #13 DIODE AS. 123-0316

CYLINDER HEAD SOL 13

YL YL

CYL #11 DIODE AS. 123-0316

CYLINDER HEAD SOL 11

1 2

YL YL

CYL #9 DIODE AS. 123-0316

CYLINDER HEAD SOL 9

G771-BR F726-YL

YL YL

YL YL

CYL #7 DIODE AS. 123-0316

CYLINDER HEAD SOL 7

1 2 3 4

L39

L38

CYL #5 DIODE AS. 123-0316

CYL #3 DIODE AS. 123-0316

CYL #1 DIODE AS. 123-0316

SOLENOID 1 POWER SOLENOID 3 POWER SOLENOID 5 POWER SOLENOID 7 POWER SOLENOID 2 POWER SOLENOID 4 POWER SOLENOID 6 POWER SOLENOID 8 POWER SOL 1&3 RETURN SOL 5&7 RETURN SOL 2&4 RETURN SOL 6&8 RETURN 16 32 37 30 26 38 31 36 05 27 17 39 E420-BR E421-WH E422-OR E423-YL E428-GY E429-PK E430-OR E431-GN F726-YL F728-BR F727-GN F729-GN

CYLINDER HEAD SOL 5

D

C

6

FOR 3512B/3516B ONLY

G786-WH G770-WH

G786-WH G786-WH E435-WH A716-PU

1 2

4 3 2 1

G785-OR G785-OR E434-OR A714-PK 4 3 2 1

CYL #16 DIODE AS. 123-0316

CYL #14 DIODE AS. 123-0316

YL YL

G785-OR G770-WH 1 2

G784-PU G784-PU E433-PU A712-BR 4 3 2 1 CYL #12 DIODE AS. 123-0316

CYL #10 DIODE AS. 123-0316

YL YL

G784-PU F731-OR

G783-YL G783-YL E432-YL A710-GY 4 3 2 1

1 2

11Y 11R

13Y 13R

15Y 15R

1 2

1 2

1 2

-

9Y 9R

+

-

1 2

+

-

7Y 7R

+

-

1 2

+

-

5Y 5R

+

-

B

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

2

2 1

2 1

2 1

-

12R 12Y +

-

14R 14Y +

-

-

16R 16Y +

2 1 10R 10Y +

2 1 8R 8Y

-

+

6R 6Y

-

+

-

2 1

A

+

3

EXHAUST EXHAUST EXHAUST EXHAUST EXHAUST EXHAUST PORT #5 PORT #7 PORT #9 PORT #11 PORT #13 PORT #15

CONNECTOR PIN ASSIGNMENT REPRESENTS STANDARD RIGHT HAND SERVICE USING INTERNAL BOX HARNESS P/N 121-4101.

115-9609 THERMOCOUPLE (16) K TYPE EXHAUST PORT #2

4

-

CYLINDER HEAD SOL 16

1 2

YELLOW(+)

-

CYLINDER HEAD SOL 14

3Y 3R

RED(-)

EXHAUST PORT #3 +

EXHAUST PORT #1

CYLINDER HEAD SOL 12

+

CYL #8 DIODE AS. 123-0316

YL YL

G783-YL F731-OR 1 2

G782-GN G782-GN E431-GN A708-BR 4 3 2 1

YL YL

G782-GN F729-GN 1 2

G781-WH G781-WH E430-OR A706-GY 4 3 2 1 CYL #6 DIODE AS. 123-0316

CYL #4 DIODE AS. 123-0316

YL YL

G781-WH F729-GN 1 2

G780-PK G780-PK E429-PK A704-GN 4 3 2 1

YL YL

G780-PK F727-GN 1 2 YL YL

G779-GY G779-GY E428-GY A702-PU 4 3 2 1 CYL #2 DIODE AS. 123-0316

SET TO TYPE 'K' & CELSIUS

CYLINDER HEAD SOL 10

1 2

GN-18 SIGNAL YL-18 ANALOG RET OR-18 +V ANALOG C B A

114-2410 PYROMETER ALTRONIC DPY-4118U

FOR 3508B ONLY

5

CYLINDER HEAD SOL 8

+

GN-18 SIGNAL YL-18 ANALOG RET OR-18 +V ANALOG C B A

D-KEY PLUG AS. 101-0205

CYLINDER HEAD SOL 6

1Y 1R

GN-18 SIGNAL YL-18 DIGITAL RET OR-18 +V ANALOG

CYLINDER HEAD SOL 4

+

L7

CYLINDER HEAD SOL 2

2 1

388-BU 389-OR PRI CONTROL

D-KEY PLUG AS. 101-0205

INJECTOR GP (16)

03 04 01 02 07 08 05 06 11 12 09 10 15 16 13 14 19 20 17 18 23 24 21 22 27 28 25 26 31 32 29 30 35 36 33 34 37 38 39 40

L9 L10

F701-BR E799-BR 388-BU 389-OR A747-GY A746-PK F714-PK F713-OR 994-GY A751-YL F737-YL 995-BU N917-OR F700-BU XXX-XX XXX-XX A701-GY A703-BR A705-YL A707-PU A709-OR A711-PU A713-GN A715-GY A702-PU A704-GN A706-GY A708-BR A710-GY A712-BR A714-PK A716-PU F726-YL F728-BR F730-GY G769-PU F727-GN F729-GN F731-OR G770-WH 13 07 24 25 20 23 02 14 08 15 03 09 01 19 29 35 16 26 32 38 37 31 30 36 40 34 28 22 18 12 06 10 05 17 27 39 11 21 33 04

L17

L6

L8

L2

L4

L7

ENGINE OIL PRESSURE SENSOR UNFILTD 194-6725

CONNECTOR PIN ASSIGNMENT REPRESENTS LEFT HAND SERVICE USING INTERNAL BOX HARNESS 121-4102.

995-BU A751-YL F714-PK F713-OR A747-GY A746-PK F737-YL 994-GY E795-YL F725-WH E796-GN

L6

L3

L44

L11

L7

L6

F721-GY F722-OR

L13

L54

L41

L42 L4

L12

F723-PK F724-PU

TIMING CAL SENSOR 6V-2455 NOTE: DO NOT PRIMARY ATTEMP TO USE TURBO TURBO EXHAUST EXHAUST ENGINE A 189-5746 TEMP LH TEMP RH SPEED/ TIMING CAL 109-4367 109-4367 TIMING PROBE ON SENSOR MARINE PROP 129-6628 ENGINES.

8

999-WH F732-PK

L3

L3

C-KEY PLUG AS. 101-0204

CYLINDER HEAD SOL 3

4R 4Y

C401-BU

F705-PK

229-BK-14 229-BK-14

150-OR-14 150-OR-14 229-BK-14 229-BK-14

L2

L4

CYLINDER HEAD SOL 1

1 2

L37

L16

NOTE L: CIRCUITS J981-WH AND J982-OR MUST BE TWISTED TOGETHER AND KEPT AS SHORT AS POSSIBLE BETWEEN ENGINE INSTRUMENT BOXES.

L17

L17 L2

150-OR-14 150-OR-14 229-BK-14 229-BK-14 (998-BR) 998-BR F715-PU F719-BR F718-BU C401-BU 113-OR-14 F716-WH F717-YL F706-PU F721-GY F722-OR F705-PK XXX-XX XXX-XX XXX-XX F889-WH XXX-XX 892-BR 893-GN J982-OR J981-WH F724-PU F723-PK A700-OR 998-BR 997-OR 993-BR E795-YL E796-GN F725-WH 996-GN 999-WH F732-PK F703-GY F704-OR

NOTE K: CIRCUITS 892-BR AND 893-GN MUST BE TWISTED TOGETHER AND KEPT AS SHORT AS POSSIBLE BETWEEN INSTRUMENT BOX AND OTHER DEVICES.

2 1

NOTE J: PINS 18 THRU 21 AND 23 & 24 ARE (-) BATTERY. SUM CURRENT OF ALL 108-RD CIRCUITS COMBINED MUST NOT EXCEED 10 AMPS.

WH-18 BK-18

NOTE H: PIN 22 IS (-) BATTERY TO BE PROVIDED TO PRCM CONTROL (+) BATTERY IF PRESENT

996-GN 998-BR 999-WH

998-BR F704-OR F703-GY A700-OR 998-BR 996-GN 999-WH F723-PK F724-PU

FUEL FILTER PRESSURE SENSOR FILTD 194-6725

993-BR 997-OR

L8

04 06 05 11 40 34 02 24 20 22 23 08 14 27 19 13 21 10 15 16 28 33 03 09 01 07 12 18 35 29 36 30 31 37 17 32 38 39 25 26

NOTE D: PINS 1 THRU 5 ARE SWITCHED (+) BATTERY. USED ONLY FOR THROTTLE SYNC SWITCH, PORT & STARBOARD THROTTLES, PILOT HOUSE PANEL(S), AND CCM SUPPLY. NOTE E: PIN 6 IS SWITCHED (+)BATTERY TO BE PROVIDED TO PRCM CONTROL (+)BATTERY IF PRESENT. NOTE F: PINS 7 THRU 12 ARE SWITCHED (+) BATTERY. SUM CURRENT OF ALL 108-RD CIRCUITS COMBINED MUST NOT EXCEED 10 AMPS. NOTE G: PINS 13 THRU 17 ARE (-) BATTERY. USED ONLY FOR THROTTLE SYNC SWITCH, PORT & STARBOARD THROTTLES, PILOT HOUSE PANEL(S), AND CCM SUPPLY

CRANK CASE PRESSURE SENSOR 161-9926

L31

L8

F718-BU

998-BR

ENGINE OIL PRESSURE SENSOR FILTD 194-6725

L33

L31

PRIMARY CONTROL

12

4

2 1

SIGNAL PLUS. SIGNAL MINUS. SENSOR SUPPLY VOLTAGE.

4

12-BK 04-BU

2R 2Y

(+) BATTERY / SUPPLY WIRES. (-) BATTERY / SENSOR RETURN. OUTPUT SIGNAL WIRES FROM THE ECM. INPUT SIGNAL WIRES TO THE ECM.

NOTE B: UNLESS OTHERWISE SPECIFIED ALL WIRE IS 16 AWG. NOTE C: SECURE CONNECTORS TO PREVENT DAMAGE OR VIBRATION.

L32

CRANK 3.5A PWM RETURN PRIMARY THROTTLE SIG SECONDARY THROTTLE SIG ATMOSPHERIC PRESSURE SNSR TURBO OUTLET PRESSURE SNSR TURBO INLET RH PRESSURE SNSR TURBO INLET LH PRESSURE SNSR OIL PRESSURE SNSR - FILTERED AFTERCOOLER TEMPERATURE SNSR FUEL PRESSURE SNSR - UNFILTERED COOLANT TEMPERATURE SNSR ENG PROT OVERRIDE GENERAL ALARM RELAY POUT 3 (UNUSED) POUT 3 RETURN (UNUSED) SOLENOID 1 POWER SOLENOID 3 POWER SOLENOID 5 POWER SOLENOID 7 POWER SOLENOID 9 POWER SOLENOID 11 POWER SOLENOID 13 POWER SOLENOID 15 POWER SOLENOID 2 POWER SOLENOID 4 POWER SOLENOID 6 POWER SOLENOID 8 POWER SOLENOID 10 POWER SOLENOID 12 POWER SOLENOID 14 POWER SOLENOID 16 POWER SOL 1&3 RETURN SOL 5&7 RETURN SOL 9&11 RETURN SOL 13&15 RETURN SOL 2&4 RETURN SOL 6&8 RETURN SOL 10&12 RETURN SOL 14&16 RETURN

WIRE GROUP COLOR DESCRIPTIONS

L1

L33

BATTERY(+) BATTERY(+) BATTERY(-) BATTERY(-) REVERSE ROTATION ENABLE NORMAL ROTATION ENABLE ENGINE SHUTDOWN SIGNAL 'C' SW2 ENGINE SHUTDOWN SIGNAL 'D' SW6 PRELUBE PRESSURE/OVERRIDE SWITCH PRIMARY ECM "HEARTBEAT" Tx ECM ON/OFF - KEYSWITCH INPUT START/RUN/STOP1 START/RUN/STOP2 OVERSPEED VERIFY SYNCHRONIZATION SWITCH A SYNCHRONIZATION SWITCH B PRELUBE PUMP CAN DATA LINK (-) (UNUSED) HSDL SHIELD GROUND (UNUSED) CAN DATA LINK (+) (UNUSED) LOAD FEED BACK SPD PWM 1B-(UNUSED) CAT DATA LINK (-) CAT DATA LINK (+) SECONDARY CAT DATA LINK (-) SECONDARY CAT DATA LINK (+) TIMING CAL-FAN SPD(-) TIMING CAL-FAN SPD(+) DIG SNSR PWR (8V) DIG SNSR RETURN ANA SNSR PWR (5V) ANA SNSR RETURN CRANKCASE PRESSURE SENSOR OIL PRESSURE SNSR - UNFILTERED FUEL PRESSURE SNSR - FILTERED PRIMARY +V SPEED/TIMING PRIMARY ENG SPD/TIM SIG SECONDARY ENG SPD/TIM SIG LH TURBO EXH TEMP SIG RH TURBO EXH TEMP SIG

A

22 23 24 25

PRELUBE PRESSURE SWITCH 3N-1400

A B C

21

L41

L1 L32

NOTE A: SWITCH SHOWN IN NORMAL ENGINE RUNNING POSITION

OR-18 BK-18 WH-18

L#

17 18 19 20

CIRCUIT GROUPING DESIGNATION

L42

F718-BU F889-WH

FUEL FILTER PRESSURE SENSOR UNFILTD 194-6725

C B A

L54

TURBO OUTLET PRESSURE SENSOR 194-6724

GN-18 SIGNAL YL-18 ANALOG RET OR-18 +V ANALOG

L43

ATMOS PRESSURE SENSOR 194-6724

C B A

L37

L37

LEFT TURBO INLET PRESSURE SENSOR 161-9926

GN-18 SIGNAL YL-18 ANALOG RET OR-18 +V ANALOG

L45

F715-PU

AFTER COOLER TEMP RIGHT SENSOR TURBO 102-2240 INLET 118-7562 PRESSURE SEA WATER SENSOR COMPATIBLE 161-9926

C B A

ENGINE COOLANT TEMP SENSOR 102-2240

GN-18 SIGNAL YL-18 ANALOG RET OR-18 +V ANALOG

F719-BR

+V SPD/TIM DIGITAL RET SIGNAL

ATCH WIRE, CABLE, COMPONENT

5

F1

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18

L12

F715-PU

998-BR

L31

RECEPT AS. (16) 9X-0352

L31

G721-GY

ENGINE

G770-WH F731-OR F729-GN F727-GN G770-WH F731-OR F729-GN F727-GN

L33

F708-YL F705-PK F719-BR

A700-OR 998-BR F704-OR

CONNECTOR

INDICATES "CLOSED" -INDICATES "MAKE BEFORE BREAK"

5

F2

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18

L13 F708-YL F705-PK

A B C

12 13 14 15 16

6

05-BU

E435-WH E434-OR E433-PU E432-YL E431-GN E430-OR E429-PK E428-GY G770-WH F731-OR F729-GN F727-GN A716-PU A714-PK A712-BR A710-GY A708-BR A706-GY A704-GN A702-PU

E796-GN 993-BR 997-OR

L13

OR-18 BK-18 WH-18

INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT

R2

8

06-BU

6

F3 R2

9

RELAY DRIVER MODULE 123-7450

7 R3

R3

10

11

A701-GY A703-BR A705-YL A707-PU A709-OR A711-PU A713-GN A715-GY F726-YL F728-BR F730-GY G769-PU E420-BR E421-WH E422-OR E423-YL E424-GN E425-WH E426-WH E427-PU

L32

F725-WH 993-BR 997-OR

L9

E795-YL 993-BR 997-OR

L9

994-GY 993-BR 997-OR

L10

NOTE BLOCK

MAN. START

R4

R4

12

L1

L10

+V DIGITAL DIGITAL RET SIGNAL

ELECTRICAL CONNECTION TO MACHINE STRUCTURE

13

07-BU

7

F4

YL YL

L11

A700-OR 998-BR F703-GY

CIRCUIT NOT CONNECTED

L31

L16

C401-BU

AUTO

L33

F737-YL 993-BR 997-OR

L11

OFF RESET

STOP

L39

L40

L16

L34

L35

L39

L40

A B C

CIRCUIT CONNECTED

L35

C B A

CONTACTS OFF/RESET AUTO START STOP

BLADE, SPADE, RING, OR SCREW TERMINAL

RED WHITE ORANGE YELLOW PINK BLACK GRAY PURPLE BROWN GREEN BLUE

L32

L32 L34

L33 E798-PK E797-WH

F726-YL F728-BR F730-GY G769-PU F726-YL F728-BR F730-GY G769-PU

L38

A746-PK 993-BR 997-OR

103-RD

INSTRUMENTION BOX

DESCRIPTION

L38

L14

OR-18 BK-18 WH-18

SYMBOL

L1

SECONDARY ENGINE SPEED/ TIMING SENSOR 129-6628

L36 L44

+V DIGITAL DIGITAL RET SIGNAL

RD WH OR YL PK BK GY PU BR GN BU

COLOR

R5

R5

G779-GY F727-GN

ENGINE CONNECTION 'B' 25-PIN 8N-1518 4-6 GA.19&20 8-10 GA.1,22&24 12-14 GA.7,9,11&13 16-18 GA.ALL OTHERS

L54

ABBREV

14

F5

1 2

L36

L1

200-BK-10

CONTROL SWITCH CHART

PRIMARY ECM, ODD, HIGHSIDE INJECTOR WIRING EXH TEMP SENSOR PWR/RTN SPD/TIMING TIMING CALIBRATION AIR SHUT-OFF SOLENOID FUEL FILTER PRESSURES AND AFTERCOOLER TEMPERATURE ANALOG ENGINE SENSOR SIGNALS ANALOG SENSOR PWR/RTN THROTTLE SIGNALS STARTER RELAY SIGNAL CAT/CAT2 DATA LINKS (NOTE: PAIRS ARE TWISTED TOGETHER) CUSTOMER SHUTDOWN ELECTRIC/AIR START SOLENOID SECONDARY ECM CAT DATA LINK (NOTE: PAIR IS TWISTED TOGETHER) CUSTOMER SUPPLIED WIRING ECM (+)BATT/(-)BATT CAT DATA LINK (NOTE: PAIR IS TWISTED TOGETHER) ECM (+) BATT STARTER MAG RELAYS THROTTLE SYNCHRONIZATION SWITCH THROTTLE SIGNALS AIR S/O AND PRELUBE RELAYS STARTER MAG RELAYS CUSTOMER SHUTDOWN ENGINE CONTROL SWITCH AIR S/O RELAYS REMOTE START STOP EMS-II WIRING EMS-II HARNESS CODE SECONDARY CAT DATA LINK (NOTE: PAIR IS TWISTED TOGETHER) PRIMARY ECM, EVEN, HIGHSIDE INJECTOR WIRING PRIMARY ECM, ODD, LOWSIDE INJECTOR WIRING PRIMARY ECM, EVEN, LOWSIDE INJECTOR WIRING SECONDARY ECM, ODD, HIGHSIDE INJECTOR WIRING SECONDARY ECM, EVEN, HIGHSIDE INJECTOR WIRING SECONDARY ECM +BATTERY SECONDARY ECM -BATTERY SECONDARY ECM, ODD, LOWSIDE INJECTOR WIRING SECONDARY ECM, EVEN, LOWSIDE INJECTOR WIRING SECONDARY ECM SHUTDOWN NOTIFY WIRING THROTTLE SIGNALS DUAL SPEED/TIMING SENSOR SIGNALS SECONDARY ECM "READY" & "ACTIVE" LAMP SIGNALS THROTTLE SYNCHRONIZATION AND OVERSPEED VERIFY SIGNALS CUSTOMER SHUTDOWN EMS-II GAUGE CLUSTER GROUND WIRING J-BOX CUSTOMER POWER CONNECTION -BATTERY PILOT HOUSE PANEL WIRING PROGRAMMABLE RELAY CONTROL MODULE POWER PRCM RELAY POWER CONTROL SWITCH/ECM RELAY'S/EMS RELAY POWER CUSTOMER POWER RELAY COIL ENGINE PROTECTION OVERRIDE GENERAL ALARM RELAY STARTER MOTOR GROUP

F

08-BU

8

F6

YL YL

106-WH-14 106-WH-14

+

D-KEY PLUG AS. 101-0205

DIODE AS. 1W-9070

PRELUBE MOTOR AS. 3T-7583

MOTOR

F719-BR F715-PU 998-BR

INSTRUMENT BOX INNER BULKHEAD SERVICE CONNECTOR 9W-1951

L17

L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 L11 L12 L13 L14 L15 L16 L17 L18 L19 L20 L21 L22 L23 L24 L25 L26 L27 L28 L29 L30 L31 L32 L33 L34 L35 L36 L37 L38 L39 L40 L41 L42 L43 L44 L45 L46 L48 L49 L50 L51 L52 L53 L54 L55 L56

R6

R6

08-BU

07-BU

A701-GY E420-BR G771-BR G771-BR

AIR SHUT-OFF SOLENOID LH 230-4073

395-BR-14 200-BK-14

L35

L5

L34

AIR SHUTOFF SWITCH LH 8

E798-PK E797-WH F708-YL F705-PK G721-GY

D-KEY PLUG AS. 101-0205

L39

C456-OR-10

L38

DIODE AS. 1W-9070

L35

AIR SHUT-OFF SOLENOID RH 230-4073

394-GN-14 200-BK-14

101-RD-6

PLUG AS. 101-0204

L34

200-BK-10

200-BK-6 200-BK-10

AIR SHUTOFF

L40

ALT 60 AMP

R -

C-KEY

POUT 2 (UNUSED) 3.5A PWM RETURN (UNUSED) PRIMARY THROTTLE SIG SECONDARY THROTTLE SIG ANALOG SENSOR 2B (UNUSED) ANALOG SENSOR 1B (UNUSED) ANALOG SENSOR 3B (UNUSED) ANALOG SENSOR 4B (UNUSED) ANALOG SENSOR 5B (UNUSED) ANALOG SENSOR 6B (UNUSED) ANALOG SENSOR 7B (UNUSED) ANALOG SENSOR 8B (UNUSED) ECS IN AUTO POUT 1 (UNUSED) SHUT-DOWN NOTIFY SIGNAL SHUT-DOWN NOTIFY RETURN SOLENOID 1 POWER SOLENOID 3 POWER SOLENOID 5 POWER SOLENOID 7 POWER SOLENOID 9 POWER SOLENOID 11 POWER SOLENOID 13 POWER SOLENOID 15 POWER SOLENOID 2 POWER SOLENOID 4 POWER SOLENOID 6 POWER SOLENOID 8 POWER SOLENOID 10 POWER SOLENOID 12 POWER SOLENOID 14 POWER SOLENOID 16 POWER SOL 1&3 RETURN SOL 5&7 RETURN SOL 9&11 RETURN SOL 13&15 RETURN SOL 2&4 RETURN SOL 6&8 RETURN SOL 10&12 RETURN SOL 14&16 RETURN

+

109-RD-6

200-BK-10 200-BK-6 101-RD-6

13 07 24 25 20 23 14 08 02 03 09 15 01 19 29 35 16 26 32 38 37 31 30 36 40 34 28 22 18 12 06 10 05 17 27 39 11 21 33 04

200-BK-10 200-BK-10 200-BK-6

GN-18 SIGNAL YL-18 ANALOG RET OR-18 +V ANALOG

L18

106-WH-10

1 2 3 4 5 6 7 8 9 10 11

F7

06-BU

FOR 3508B ONLY

XXX-XX XXX-XX 388-BU 389-OR XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX G721-GY XXX-XX E798-PK E797-WH E420-BR E421-WH E422-OR E423-YL E424-GN E425-WH E426-WH E427-PU E428-GY E429-PK E430-OR E431-GN E432-YL E433-PU E434-OR E435-WH F726-YL F728-BR F730-GY G769-PU F727-GN F729-GN F731-OR G770-WH

SWITCH RH 227-7483

FOR 3512B/3516B ONLY

C B A

-6 BK 020

L43

B

200-BK

NON-ELECTRIC STARTER ENGINES WITH 115-5163 POWER DISTRIBUTION BOX.

BK-00

L41

101-RD-6 1/2 MOTOR GP. 8N-3896

MOTOR

AIR STARTER SOLENOID 5N-8980

1 2

304-WH 200-BK

RD-00

SEC CONTROL

F732-PK G791-BR G790-PK

S

MTR BAT

SECONDARY CONTROL

CUSTOMER SUPPLIED

(-)

999-WH F732-PK

G L13

C465-OR-10 F716-WH F717-YL F706-PU L13 113-OR-14 F721-GY F722-OR N917-OR F718-BU F889-WH F700-BU 394-GN-14 L5 395-BR-14 G738-GY-14 XXX-XX XXX-XX 675-BR L43 676-PU XXX-XX XXX-XX XXX-XX 106-WH-10 XXX-XX XXX-XX XXX-XX

(+)

304-WH 304-WH-10

L13

L42

L9

SERC A B C D 893-GN E 892-BR F G H J

102-RD-10 102-RD-10 102-RD-14

THIS SCHEMATIC IS FOR THE 3500B ENGINE WITH DUEL ECM'S FOR MARINE PROPULSION. SCHEMATIC NO. 132-8103-06

05-BU

POS NEG

POS NEG

115-5163

BK-00 BK-00

L14

1/2 MOTOR GP. 8N-3896

MOTOR L10

103-RD 200-BK

200-BK

L17

09-BU

9

BK-00 RD-00

RD-00 RD-00

L43

01 02 03 05 07 08 10 04 06 12 14 09 11 13 15 16 17 18 19 20 21 22 23 24 25

S

MTR BAT

L44

G L16

G721-GY

103-RD

R7

R7

09-BU

BK-6 RD-6

314-PU-10

L11

ENGINE CONNECTION 'A' 25-PIN 3T-3044 4-6 GA. 19&20 8-10 GA. 1,22&24 12-14 GA. 7,9,11&13 16-18 GA. ALL OTHERS

892-BR

L52

106-WH-10

10-BU

10-BU

10

E

C B A

L18

R8

R8 F8

36-PU

A747-GY 993-BR 997-OR

150-OR-14 150-OR-14

11-BU

11-BU

11

L14

L14

N917-OR

ENGINE PROTECTION OVERRIDE SW NOTE A

R9 F9

1

GN-18 SIGNAL YL-18 ANALOG RET OR-18 +V ANALOG

150-OR 150-OR-10

3 NOTE A F706-PU OVERSPEED VERIFY SW 7N-8001

892-BR 893-GN

200-BK-10 J982-OR J981-WH 892-BR 893-GN E798-PK 150-OR-14 150-OR-14 229-BK-14 229-BK-14 E799-BR F701-BR 388-BU 389-OR F708-YL F705-PK E797-WH G721-GY 101-RD-6 109-RD-6 304-WH-10 314-PU-10 F719-BR F715-PU 998-BR

893-GN TB-11

F718-BU

EPOS

40

151-OR

01-PK

01-PK

1

C B A

150-OR OSS

TB-3

DIODE AS. 123-0316

2

2

2

F713-OR 993-BR 997-OR

3

RELAY BOARD ASSEMBLY 9Y-6497

37 38 39

02-RD

02-RD

GN-18 SIGNAL YL-18 ANALOG RET OR-18 +V ANALOG

4D-1836

998-BR

3

F1

C B A

EMSSS PRELUBE OVERRIDE SW 4D-1836 NOTE A 3 2 998-BR F718-BU PLOS

102-RD-14 102-RD-10 102-RD-10 102-RD-14

893-GN 892-BR

R1

03-BU

03-BU

F714-PK 993-BR 997-OR

CSCB 2 10A CONTROL SWITCH BREAKER 114-1142

1

110-RD-14

L17

R1

WH-18 SIGNAL BK-18 ANALOG RET OR-18 +V ANALOG

1

G738-GY-14

F2

C B A

113-OR-14 113-OR-14 G738-GY-14

01 02 03 05 06 04 07 09 11 13 08 10 12 14 15 16 17 18 19 20 22 24 21 23 25

TB-10 893-GN 892-BR

34 35 36

12-BK

12 R9

36-PU

892-BR 893-GN

L17

L17

1

04-BU

A751-YL 993-BR 997-OR

16

F716-WH

2

WH-18 SIGNAL BK-18 ANALOG RET OR-18 +V ANALOG

6

L25

3

31 32 33

04-BU

4

WH-18 SIGNAL DIGITAL RET BK-18 +V SPD/TIM OR-18

G721-GY

L25

4

C B A

998-BR

103-RD-14 103-RD-14 103-RD

21

F717-YL F716-WH 113-OR-14 F706-PU

5

12-BK

995-BU 993-BR 997-OR

040-OR-14

01 02 03 05 07 08 10 04 06 12 14 09 11 13 15 16 17 18 19 20 21 22 23 24 25

INSTRUMENT BOX CONNECTOR 'B' 25-PIN 8N-1517

CONTROL SW 127-2331 NOTE A

11 F717-YL

6

28 29 30

L33

050-WH

102-RD-10 87 SECONDARY ECM 86 85 RELAY 9Y-2921 103-RD-14 200-BK 200-BK MINIMUM PULL-IN VOLTAGE: 14.4 VDC MINIMUM HOLD-IN VOLTAGE: 7.0 VDC 998-BR

102-RD-14 102-RD-10 102-RD-10 150-OR-10

103-RD

106-WH-10

87a 85

060-YL

25 26 27

200-BK

L32

86 103-RD-14 103-RD-14 SECMR 30 106-WH-10

5

R2

22 23 24

8

05-BU

F3 R2

9

F10

35-PK

L31

150-OR-10 F708-YL

4 3 2 1

103-RD

200-BK

87

30

25 STOP-A 24 START-A 23 AUTO-A 22 OFF-A 15 STOP2 14 START2 13 AUTO2 12 OFF2 10 STOP1 9 START1 8 AUTO1 7 OFF1 20 STOP-K 19 START-K 18 AUTO-K 17 OFF-K 5 STOP-B 4 START-B 3 AUTO-B 2 OFF-B

L27

7

F708-YL

PRIMARY ECM RELAY 87a 9Y-2921 102-RD-10 87 85 200-BK 200-BK 87a

998-BR 998-BR

L27

L43

F4 R3

10

06-BU

6

R3

11

12

RELAY DRIVER MODULE 123-7450

F708-YL

16A PRIMARY ECM BREAKER 114-1143

30

L51

L51

R4

40

L1

103-RD-14 103-RD-14 103-RD-14 040-OR-14 050-WH 060-YL

2 102-RD-10

PECMR E-STOP RELAY 9Y-2921

113-OR-14 200-BK

13

07-BU

L43

103-RD-14

200-BK

1

F700-BU L26

ES

SECMCB 102-RD-10

85

86

C

103-RD-14

16A SECONDARY ECM BREAKER 114-1143

87a 86

PECMCB 2 102-RD-10

(N.0.)

(N.O.) (N.C.) (N.C.)

L20

14

7

R4

19 20 21

08-BU

8

R5

R5

06-BU

08-BU

16 17 18

09-BU

A701-GY A703-BR A705-YL A707-PU A702-PU A704-GN A706-GY A708-BR F726-YL F728-BR F727-GN F729-GN

87

109-6507 111-1323 E-STOP 111-1323 NOTE A 111-1324 111-1324 8 103-RD-14 7 6 105-RD 5 4 113-OR-14 3 1 2 113-OR-14

F708-YL

102-RD-10 1

E-STOP LOCKOUT RELAY 9Y-2921

200-BK

114-OR-14

102-RD-14 103-RD-14 103-RD-14

103-RD-14 103-RD-14

30

200-BK

C465-OR-10 F716-WH F717-YL F706-PU 113-OR-14 F721-GY L20 F722-OR N917-0R F718-BU F889-WH F700-BU 394-GN-14 L26 395-BR-14 G738-GY-14 XXX-XX XXX-XX 675-BR L43 676-PU XXX-XX-4 XXX-XX-4 XXX-XX 106-WH-10 XXX-XX XXX-XX-8 XXX-XX

L25 L48

05-BU

07-BU

F5

37 38 39

35-PK

9

R6

R6

16 32 37 30 26 38 31 36 05 27 17 39

EMSCB

114-OR-14

CONN B

L48

36-PU

09-BU

F6

34 35 36 151-OR

13 14 15

10-BU

10-BU

10

R7

R7

31 32 33

SHIELD SHIELD

12

F7

22 23 24

-B

200-BK 11-BU

11-BU

11

R8

R8

SOLENOID 1 POWER SOLENOID 3 POWER SOLENOID 5 POWER SOLENOID 7 POWER SOLENOID 2 POWER SOLENOID 4 POWER SOLENOID 6 POWER SOLENOID 8 POWER SOL 1&3 RETURN SOL 5&7 RETURN SOL 2&4 RETURN SOL 6&8 RETURN

86

L46

L25

(POT)

F8

28 29 30

L33

L53

85

200-BK 200-BK 114-OR-14

F708-YL

30

150-OR 150-OR

EMS-II BREAKER 114-1142 1 2 102-RD-14 10A

103-RD-14

D

200-BK F708-YL

L24

106-WH-10

200-BK

POTENTIOMETER

F9

25 26 27

C401-BU

L29 150-OR

200-BK 200-BK-10 229-BK-14 229-BK-14 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK

SCROLL SWITCH AS. (SCROLL)

POTENTIOMETER 122-9457

1

12-BK

12 R9

R9

19 20 21

L45

200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK

200-BK 200-BK 200-BK 200-BK

L29

EMS-II RELAY 87a 9Y-2921 87 102-RD-14

998-BR

F10

16 17 18

G738-GY-14

L23 C465-OR-10

3

BATTERY(+) BATTERY(+) BATTERY(-) BATTERY(-) REVERSE ROTATION ENABLE NORMAL ROTATION ENABLE ENGINE SHUTDOWN SIGNAL 'C' SW2 ENGINE SHUTDOWN SIGNAL 'D' SW6 SW4 (UNUSED) ECM ON/OFF - KEYSWITCH INPUT DUAL ECM "HEARTBEAT" RECEIVE DUAL ECM "HEARTBEAT" RECEIVE DOUT 5 (UNUSED) SYNCHRONIZATION SWITCH A SYNCHRONIZATION SWITCH B SEC ECM "READY" LAMP SEC ECM "ACTIVE" LAMP AIR SHUTOFF HSDL SHIELD GROUND (UNUSED) CAN DATA LINK (+) (UNUSED) SPD PWM 1B-(UNUSED) CAN DATA LINK (-) (UNUSED) CAT DATA LINK (+) CAT DATA LINK (-) SEC CAT DATA LINK (-)(UNUSED) SEC CAT DATA LINK (+)(UNUSED) SWITCH INPUT #3 (UNUSED) SPD PWM 2B+ (UNUSED) DIG SNSR PWR (8V) (UNUSED) DIG SNSR RETURN ANA SNSR PWR (5V) (UNUSED) ANA SNSR RETURN (UNUSED) ANALOG SENSOR 9B (UNUSED) ANALOG SENSOR 10B (UNUSED) ANALOG SENSOR 11B (UNUSED) PRIMARY ENG SPD/TIM SIG SECONDARY ENG SPD/TIM SIG SECONDARY +V SPEED/TIMING SW INPUT #7/DIG SNSR 2 (UNUSED) SW INPUT #8/DIG SNSR 3 (UNUSED)

L21

L23

SWITCH AS. 123-5864

BACKUP IN CONTROL (BUICL)

3

04 06 05 11 40 34 02 24 14 23 12 20 27 19 13 22 21 28 15 16 33 10 09 03 01 07 08 18 35 29 36 30 31 37 17 38 39 32 26 25

L19

TB-2

L53

EMSR

L18

L19

C465-OR-10

AIR SHUT-OFF TIMER

L53

200-BK-10 229-BK-14 229-BK-14

INSTRUMENT BOX CONNECTOR 'A' 25-PIN 3T-3043

L17

F718-BU G738-GY-14

RELAY-ONE SHOT 2.4 SEC 9X-3207

G

2 2

106-WH-14 106-WH-14 229-BK-14 229-BK-14 (G791-BR) G791-BR F715-PU F719-BR XXX-XX G738-GY-14 C401-BU C401-BU XXX-XX F721-GY F722-OR 675-BR 676-PU F708-YL XXX-XX XXX-XX XXX-XX XXX-XX 893-GN 892-BR XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX G791-BR XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX 999-WH F732-PK G790-PK XXX-XX XXX-XX

304-WH-10 314-PU-10

12

L37

AST

01 02 03 05 06 04 07 09 11 13 08 10 12 14 15 16 17 18 19 20 22 24 21 23 25

998-BR

L30

WH

RD

BK

F705-PK 055-WH

LAMP 8D-1429

A

L49

1

CONN A

107-RD-10 MAG RELAY #1 SMMS1 9X-8124

LAMP 8D-1429

CUSTOMER INSTALLED ATTACHMENTS

200-BK-10 J982-OR J981-WH 892-BR 893-GN E798-PK 150-OR-14 150-OR-14 229-BK-14 229-BK-14 E799-BR F701-BR 388-BU 389-OR F708-YL F705-PK E797-WH G721-GY 101-RD-6 109-RD-6 304-WH-10 314-PU-10 F719-BR F715-PU 998-BR

1

RECEPTACLE AS. PLUG AS. 9X-0146 7X-6222 DRC-24 DRC-24 NOTE C NOTE C

B

FOR PANELS WITH START/STOP SWITCHES & BACKUP ECM INDICATORS.

13 14 15

L36

2

1 2 102-RD-6 50A MAG RELAYS BREAKER 116-7655

RM29 RM30 RM31 RM32 RM33 RM34 RM35 RM36 RM37 RM38 RM39

L32

F708-YL

3

MAGCB

F1 F2 F3 F4 F5 F6 F7 F8 F9 F10

L31

86

200-BK 105-RD

2

MANCS 107-RD-10 MAG RELAY #2 9X-8124 4 F701-BR L19 E799-BR 4

3

104-RD-14 87 AIR S/O 85 RELAY LH 9Y-2921 055-WH

1

EMS HARNESS CODE PILOT HOUSE PANEL - SCAC HARNESS CODE 0 = OPEN HARNESS CODE 1 = OPEN HARNESS CODE 2 = GND HARNESS CODE 3 = OPEN HARNESS CODE 4 = OPEN HARNESS CODE 5 = OPEN PILOT HOUSE PANEL - JWAC HARNESS CODE 0 = OPEN HARNESS CODE 1 = OPEN HARNESS CODE 2 = OPEN HARNESS CODE 3 = OPEN HARNESS CODE 4 = GND HARNESS CODE 5 = OPEN

151-OR

BATTCB 2 101-RD-6

63A BATTERY BREAKER 107-5856 ALTCB 1 2 102-RD-6 109-RD-6 63A ALTERNATOR BREAKER 125-7096 L18

RM1 RM2 RM3 RM4 RM5 RM6 RM7 RM8 RM9 RM10 RM11 RM12 RM13 RM14 RM15 RM16 RM17 RM18 RM19 RM20 RM21 RM22 RM23 RM24 RM25 RM26 RM27 RM28

L1

200-BK F708-YL 055-WH

ASOS2 30

395-BR-14

1 2 3

200-BK

200-BK

E799-BR F701-BR SMMS2 2 1

1

H

RECEPTACLE AS. PLUG AS. 3E-3388 3E-3385 DT-08 DT-08 NOTE C NOTE C

L49

H401-PU

86

F708-YL F708-YL

200-BK 150-OR

87a 104-RD-14 87 AIR S/O 85 RELAY RH 9Y-2921 055-WH 87a

102-RD-6

L50

CUSTOMER CONNECTION 8T-9834 DRC-40 (PORT SIDE)

INSTRUMENT BOX CONNECTOR 9X-1343 DRC-40

BASE AS. 9D-3127

BACKUP READY (BURL)

200-BK 200-BK

GENERAL ALARM OUTPUT RELAY-NORMALLY CLOSED GENERAL ALARM OUTPUT RELAY-NORMALLY OPEN

BASE AS. 9D-3127

H401-PU

394-GN-14 395-BR-14

L26

ASOS1 30 394-GN-14

MANUAL CRANK SWITCH MOMENTARY 8T-9637 NOTE A 4 5

L50

F719-BR

C465-OR-10 F705-PK

1 ALARM 3N-5762

+BATT

102-RD 102-RD-10 102-RD 102-RD

+BAT. SW +BAT. UNFUSED K3 IN K7 IN K6 IN K4 IN K2 IN K5 IN K5 IN NC NC +BAT. FUSED OUT K1 IN K1 N/O OUT K7 N/O OUT K3 N/O OUT K3 N/C OUT K4 N/O OUT K6 N/O OUT K6 N/C OUT K4 N/C OUT K2 N/O OUT K5 N/C OUT K5 N/O OUT NC NC FLYBACK GND -BAT.

PLUG AS. 3E-6286 AEC-40

LOAD FEEDBACK SIGNAL GENERAL ALARM OUTPUT RELAY-COMMON

L49

NOTE: KEEP THE OVERALL LENGTH OF THE CAT DATA LINK CIRCUITS 892 & 893 AS SHORT AS POSSIBLE.

F715-PU

L26

102-RD-14 102-RD-10 102-RD-10 102-RD-14 102-RD-6 102-RD-6

+8VS RETURN ALARM SIG

+B

F715-PU

E799-BR L26

200-BK 200-BK

2 ALARM

L52

TB-1

SHUTDOWN NOTIFY RELAY-NORMALLY OPEN

CONTROL MODULE NC 123-6008 NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC CAT DATA LINK + CAT DATA LINK NC NC SWITCH INPUT 6 SWITCH INPUT 7 SWITCH INPUT 8 NC NC NC NC NC NC SWITCH INPUT 3 SWITCH INPUT 2 NC RDM 1 RDM 2 NC SWITCH INPUT 1 SWITCH INPUT 5 SWITCH INPUT 4

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

F719-BR

104-RD

102-RD-6

RD-18 BK-18 GN-18

150-OR 200-BK 224-BK 998-BR 892-BR 893-GN G732-WH 410-WH

PILOT HOUSE CONTROL PANEL

H401-PU

104-RD-10 104-RD-10

104-RD 104-RD-14 104-RD-14

105-RD 105-RD

XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX 893-GN 892-BR XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX 35-PK 36-PU XXX-XX XXX-XX XXX-XX XXX-XX

SHUTDOWN NOTIFY RELAY-NORMALLY CLOSED

BK-6 RD-6

F705-PK

85

TB-4

A B C

1 2 3 4 5 6 7 8

150-OR

PROGRAMABLE RELAY

101-RD-6

86

RELAY BREAKER 107-5857 1 2 102-RD-10 32A RCB

200-BK 200-BK

RH/LH 8D-2676 NOTE A

025-GN

30

118-GN

PRELUBE RELAY MASTER 87a 9Y-2921 87 104-RD

NOTE L

C464-BU 200-BK D936-WH

L49

675-BR 676-PU

+8VS RETURN SIGNAL

151-OR 151-OR 151-OR

SHUTDOWN NOTIFY RELAY-COMMON

109-RD-6

PPRM

J981-WH J982-OR F889-WH

200-BK 200-BK

MAN CRANK E-STOP BREAKER 114-1142 1 2 102-RD 10A MCESCB

998-BR 998-BR

OPEN GND GND OPEN GND GND

F700-BU

200-BK

L55

NOTE K

L30

200-BK 200-BK

MODE/CLEAR SWITCH MOMENTARY 7N-8008 NOTE A RHLH 3 2

4

3

892-BR 893-GN 010-OR-14 J981-WH 020-WH-14 022-WH 030-BU-14 024-BR 998-BR 998-BR 998-BR J982-OR C464-BU C464-BU C464-BU XXX-XX B472-YL D936-WH 050-WH 060-YL L27 040-OR-14 103-RD-14 F715-PU L24 F719-BR B471-BU F889-WH 070-OR-14 XXX-XX 080-WH-14 090-BU-14

998-BR 102-RD 102-RD 102-RD-10

104-RD-10 PRELUBE RELAY SLAVE 9X-8124

102-RD-6

2

3

PPRS 1

L55

200-BK

5

6 1

029-YL

2

C465-OR-10

L28

L28

85

022-WH 024-BR C464-BU C464-BU C464-BU B471-BU B472-YL D936-WH

E797-WH E798-PK

86

998-BR 998-BR 998-BR

105-RD

MCS 4

027-PU

102-RD 102-RD

150-OR 200-BK 200-BK

SERVICE SWITCH MOMENTARY 8N-0694 NOTE A 028-GY

TB-12

105-RD

027-PU 027-PU

2

L43

675-BR 676-PU

E798-PK 020-WH-14 E797-WH 030-BU-14

L53

GENERAL ALARM RELAY 9Y-2921 GAR 87a 090-BU-14 30 080-WH-14 070-OR-14 87

TB-20 676-PU

L17

200-BK 150-OR 998-BR 998-BR

675-BR

F722-OR F721-GY 388-BU 389-OR 675-BR 676-PU F722-OR F721-GY 388-BU 389-OR 892-BR 893-GN 010-OR-14 J981-WH 020-WH-14 022-WH 030-BU-14 024-BR 998-BR 998-BR 998-BR J982-OR C464-BU C464-BU C464-BU XXX-XX B472-YL D936-WH 050-WH 060-YL 040-OR-14 103-RD-14 F715-PU F719-BR B471-BU F889-WH 070-OR-14 XXX-XX 080-WH-14 090-BU-14

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

F889-WH F718-BU

L28

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

OR-18 BK-18 WH-18

CUSTOMER SUPPLIED

CONN C TB-19

A B C

COOLANT LEVEL SENSOR 111-3794

TB-15 388-BU 389-OR

L21

102-RD SHUT-DOWN NOTIFY RELAY 9Y-2921 SDNR 87a 030-BU-14 30 020-WH-14 010-OR-14 87 86 85

105-RD 102-RD-6

200-BK 150-OR

025-GN 029-YL 028-GY 027-PU

SS 3 1

CUSTOMER POWER BREAKER 114-1142 1 2 102-RD 10A CPCB

TB-14

C464-BU 200-BK B472-YL

150-OR 200-BK 224-BK XXX-XX 892-BR 893-GN G732-WH 410-WH

FOR PANELS WITH START/STOP SWITCHES & BACKUP ECM INDICATORS

TRANSMISSION OIL TEMPERATURE 118-7226

200-BK-10 200-BK-6 101-RD-6

676-PU

108-RD

ALARM SILENCE 9W-0073 NOTE A

F722-OR F721-GY

L20

L9 L10 L16 L11 L14

L46

L28

NOTE J

TB-13 150-OR

998-BR

C464-BU B472-YL B471-BU D936-WH 024-BR 022-WH

TB-16

NOTE H

F700-BU N917-OR

049-OR 200-BK 053-GN 052-YL 051-WH

200-BK

L46

L53

L28

103-RD-14

RENR1297-04

BUICL 8D-1429

L29

2

150-OR

N917-OR

L28

ALS 1

114-OR-14 200-BK BURL 8D-1429

L48

675-BR

051-WH

150-OR 998-BR 200-BK

JWAC = GND = GND = OPEN = OPEN = GND = GND

0 1 2 3 4 5

049-OR 200-BK 053-GN 052-YL 051-WH 200-BK

1 2 3 4 5 6 7 8 049-OR 200-BK 053-GN 052-YL 051-WH L28

026-OR

L48

NOTE G

103-RD-14

150-OR 200-BK 224-BK 998-BR 892-BR 893-GN G732-WH 410-WH F715-PU F719-BR 675-BR 676-PU 050-WH 060-YL 040-OR-14 103-RD-14 XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

150-OR 160-PU

L28

108-RD 108-RD 108-RD 108-RD

NOTE F

REMOTE START/STOP 133-9027 NOTE A

F835-BU

L17

B472-YL L28 B471-BU C464-BU

TB-17

040-OR-14

150-OR 200-BK

PREMIUM PANEL HARNESS CODE HARNESS CODE HARNESS CODE HARNESS CODE HARNESS CODE HARNESS CODE

052-YL

TB-9

PRIME PANEL W/ MAR GEAR SENSORS HARNESS CODE 0 = GND HARNESS CODE 1 = OPEN HARNESS CODE 2 = GND HARNESS CODE 3 = OPEN HARNESS CODE 4 = GND HARNESS CODE 5 = GND

E

L53

TB-7

200-BK 200-BK 200-BK 200-BK 200-BK

MAR GEAR SENSORS 0 = OPEN 1 = OPEN 2 = GND 3 = OPEN 4 = GND 5 = GND

SCAC 0 = 1 = 2 = 3 = 4 = 5 =

CP RELAY 9Y-2921 CPR 87a 30 108-RD 87 86 85

TB-8

053-GN

EMS-II HARNESS CODE

PREMIUM PANEL HARNESS CODE HARNESS CODE HARNESS CODE HARNESS CODE HARNESS CODE HARNESS CODE

L51

L53 TB-6

049-OR

ELECTRONIC MONITORING SYSTEM-II 158-6255

PRIME PANEL W/O HARNESS CODE HARNESS CODE HARNESS CODE HARNESS CODE HARNESS CODE HARNESS CODE

200-BK 113-OR-14 102-RD

NOTE E

B472-YL D936-WH 050-WH 060-YL 040-OR-14 103-RD-14 F715-PU F719-BR

A B C

050-WH 060-YL

676-PU 150-OR

150-OR 200-BK 049-OR 053-GN 052-YL 051-WH XXX-XX 027-PU 028-GY XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX B472-YL B471-BU C464-BU 025-GN 893-GN 892-BR XXX-XX 200-BK 200-BK 200-BK 200-BK 200-BK 029-YL 026-OR XXX-XX 022-WH XXX-XX D936-WH XXX-XX XXX-XX 024-BR XXX-XX

85

PRCMCB 2 1 10A PRCM BREAKER 114-1142

151-OR

150-OR 150-OR 150-OR 150-OR 150-OR 151-OR 108-RD 108-RD 108-RD 108-RD 108-RD 108-RD 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK

C464-BU C464-BU C464-BU B471-BU B472-YL D936-WH

C464-BU 200-BK B471-BU

TRANMISSION OIL PRESSURE 110-0979 OR-18 +8VS YL-18 RETURN GN-18 SIGNAL

200-BK 151-OR 151-OR

01 02 34 25 35 15 13 23 33 26 36 30 07 17 37 27 08 10 28 38 24 04 05 14 31 03 12 22 16 06 19 29 39 20 40 32 11 21 18 09

30

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

NOTE D

C464-BU C464-BU C464-BU

893-GN 892-BR

F

+ 24 VOLT IN GROUND + V CLUSTER MODULE CLOCK MODULE DATA MODULE LOAD ACTION LAMP SERVICE CLEAR TRANS SPEED IN ENGINE SPEED IN ALTERNATOR 'R' SENSOR 1/SW 11 SENSOR 2/SW 12 SENSOR 3/SW 13 SENSOR 4/SW 14 SENSOR 5/SW 15 SENSOR 6/SW 16 SENSOR 7/SW 17 SENSOR 8/SW 18 + 8 VOLT OUT ACTION ALARM DATA LINK + DATA LINK HARNESS CODE 0 HARNESS CODE 1 HARNESS CODE 2 HARNESS CODE 3 HARNESS CODE 4 HARNESS CODE 5 SWITCH 1 SWITCH 2 SWITCH 3 SWITCH 4 SWITCH 5 SWITCH 6 SWITCH 7 SWITCH 8 SWITCH 9/FUEL SWITCH 10/FUEL

87 86

CONN D 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 22 18 19 20 21 23 24

150-OR 150-OR 150-OR 150-OR 150-OR 151-OR 108-RD 108-RD 108-RD 108-RD 108-RD 108-RD 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK

024-BR

1

2 1

200-BK 024-BR

START/RUN-2 8 COOL/STOP-2 7 6 STOP-2 START/RUN-1 4 COOL/STOP-1 3 2 STOP-1

L54

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

PRCMR 87a

TB-18

150-OR 150-OR 150-OR 150-OR

024-BR 998-BR

F722-OR F721-GY 388-BU 675-BR 676-PU F722-OR F721-GY 388-BU 389-OR 892-BR 893-GN J981-WH J982-OR 022-WH 024-BR 998-BR C464-BU C464-BU C464-BU B472-YL D936-WH 050-WH 060-YL 040-OR-14 103-RD-14 F715-PU F719-BR B471-BU

ATTACHMENTS

CUSTOMER CONNECTION 7X-6222 DRC-24 (PORT SIDE)

INSTRUMENT BOX POWER CONNECTOR 9X-0145 DRC-24

5

FUEL LEVEL 172-8660 NOTE A

150-OR 160-PU

150-OR

102-RD

TB-5

EMS

NOTE A

J981-WH J982-OR 022-WH

PRCM RELAY 9Y-2921

049-OR 049-OR 053-GN 053-GN 052-YL 052-YL

CHARGER FAULT

L49

675-BR 150-OR

G

200-BK

F715-PU F719-BR 675-BR 676-PU 050-WH 060-YL 040-OR-14 103-RD-14

F719-BR

CUSTOMER SHUT-DOWN (E-STOP) NOTE A

F835-BU

GAGE3 BOOST A/C TEMP TRAN OIL PRES TRAN OIL TEMP

L49

200-BK 676-PU 675-BR

GAGE 1 VOLTAGE OIL PRES COOLANT TEMP FUEL PRES

GAGE 2 OIL FILTER DIFF FUEL FILTER DIFF EXHAUST TEMP INLET RESTRICTION

L50

103-RD-14

GAGE CLUSTER 1 153-8056

L50

998-BR

CONNECT TO STARBOARD J-BOX CUSTOMER CONNECTOR 8T-9834 TO PIN 03 TO PIN 08 TO PIN 07 TO PIN 10 TO PIN 9

388-BU F722-OR F721-GY 388-BU 389-OR 892-BR 893-GN

GAGE CLUSTER 3 166-6940

150-OR 200-BK 224-BK 675-BR 676-PU G732-WH 410-WH 892-BR 893-GN 998-BR 050-WH 060-YL 040-OR-14 103-RD-14 F715-PU F719-BR

150-OR 200-BK 224-BK 998-BR 892-BR 893-GN G732-WH 410-WH F715-PU F719-BR 675-BR 676-PU 050-WH 060-YL 040-OR-14 103-RD-14 XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX

998-BR

998-BR 124-3176 COVER 109-6507 SWITCH 111-1324 BLOCK 2 1 F715-PU

200-BK

675-BR 676-PU

CONNECTOR (PAN)

CONNECTOR (PAN)

200-BK 200-BK 200-BK 200-BK

PLUG 8T-9834 40-PIN

PANEL

PANEL 200-BK 200-BK 200-BK 200-BK

I

A303-BR A304-RD 672-OR 671-PU 200-BK F835-BU G732-WH 410-WH 224-BK 892-BR 893-GN 150-OR

EXTRA GAGE FOR PREMIUM PILOT HOUSE PANEL

J981-WH J982-OR

122-0132

150-OR 200-BK 893-GN 892-BR 671-PU 672-OR A304-RD A303-BR 224-BK F835-BU 410-WH G732-WH 200-BK

L50

SOCKET 118-5077

200-BK 669-YL

J981-WH J982-OR

L50

SOCKET 118-5077

LAMP 118-5075

LAMP 118-5075

669-YL 160-PU

200-BK 150-OR 150-OR 200-BK 388-BU

PLUG 3E-3379 6-PIN

LAMP 118-5075

A304-RD 200-BK 672-OR A303-BR 671-PU

STARBOARD THROTTLE POSITION SENSOR 9X-9647

SOCKET 118-5077

LAMP 118-5075

200-BK 670-GY

F722-OR F721-GY 388-BU

RS-232C PORT

LAMP 118-5075

A304-RD 200-BK 672-OR A303-BR 671-PU

200-BK 200-BK

LAMP 118-5075

668-PK 160-PU

150-OR 151-OR 200-BK

TACH

670-GY 160-PU

CONNECT TO STARBOARD J-BOX CUSTOMER CONNECTOR 7X-6222 TO PIN 03 TO PIN 15 TO PIN 02 TO PIN 13

TACHOMETER 122-0124

GAGE 1 OIL PRESSURE COOLANT TEMP MAR GEAR OIL PRES MAR GEAR OIL TEMP

200-BK 668-PK

200-BK 150-OR 150-OR 200-BK

GAGE CLUSTER 1 117-9015

GAGE 2 LH EXH MANIFOLD TEMP RH EXH MANIFOLD TEMP BOOST PRESSURE AFTERCOOLER TEMP

A304-RD 200-BK 672-OR A303-BR 671-PU 200-BK

RD-18 VS BK-18 -BATT WH-18 SIGNAL

A B C

GAGE CLUSTER 2 122-0143

CAT DATA LINK

1 2 3 4 5 6

PORT THROTTLE POSITION SENSOR 9X-9647

150-OR 200-BK 388-BU

-

1 2 3 4 5 6

RD-18 VS BK-18 -BATT WH-18 SIGNAL

+

1 2 3 4 5 6

A B C

150-OR 200-BK 388-BU

-B

J981-WH J982-OR

F722-OR 6 150-OR THROTTLE SYNCHRONIZATION SWITCH CENTER POSITION FOR INDEPENDANT THROTTLE CONTROL. CLOSE 1 TO 2 AND 4 TO 5 FOR STARBOARD THROTTLE CONTROL. CLOSE 2 TO 3 AND 5 TO 6 FOR PORT THROTTLE CONTROL.

I

ELECTRONIC MONITORING SYSTEM

150-OR 200-BK J981-WH J982-OR

HARNESS CODE 5 HARNESS CODE 1 HARNESS CODE 2 MONITOR TRANMISSION TEMPERATURE WARNING SCROLL US/METRIC MODULE DATA +V MODULE MODULE CLOCK MODULE LOAD DATA DATA + - BATTERY + BATTERY

1

HARNESS CODE 3

150-OR

HARNESS CODE 4

F722-OR F721-GY

GAGE CLUSTER 2 166-6929

1

ENGINE

HARNESS CODE 0

10

11

40 39 38 37 36 33 32 31 30 29 28 27 26 24 22 21 19 18 17 16 13 11 10 9 8 6 3 12 7 4 23 20 35 34 25 15 14 5 2 1

12

EXHAUST EXHAUST EXHAUST EXHAUST EXHAUST EXHAUST EXHAUST PORT #4 PORT #6 PORT #8 PORT #10 PORT #12 PORT #14 PORT #16

1