CAT 330D Excavator Electrical System Schematic Manual - PDF DOWNLOAD

RENR9599-01 March 2007

Component Identifiers (CID¹) Module Identifier (MID²) Engine Control System (MID No. 036) CID

Harness And Wire Electrical Schematic Symbols Symbols

Component

0001

Injector Cylinder #1

0002

Injector Cylinder #2

0003

Injector Cylinder #3

0004

Injector Cylinder #4

0005

Injector Cylinder #5

0006

Injector Cylinder #6

0041

Sensor Supply Voltage

0042

Injector Actuation Valve

0091

Throttle Position Sensor

0094

Fuel Pressure Sensor

0100

Engine Oil Pressure Sensor

0110

Engine Coolant Temperature Sensor

0164

Injector Actuation Pressure Sensor

0168

Electrical System Voltage

0172

Intake Manifold Air Temp Sensor

0174

Engine Temperature Sensor

0190

Engine Speed/timing Sensor.

0253

Personality Module Mismatch

0261

Engine Timing Calibration

0262

5 Volt Dc Sensor Power Supply

0268

Check Programmable Parameters

0274

Atmospheric Pressure Sensor

0286

Low Oil Pressure Lamp

0342

Secondary Engine Speed/timing Sensor

0617

Inlet Air Heater Relay

1639

Machine Security System

1785

Intake Manifold Pressure Sensor

2417

Ether Injection Control Solenoid

T

Pressure Symbol

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).

No circle indicates that the wire cannot be disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground.

It is grounded by being fastened to the machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

1 4

2

330D Excavator Electrical System

G

Sensor Supply Voltage

0096

Fuel Level Sensor

0110

Engine Coolant Temperature Sensor

0167

Alternator Charging Voltage Sensor

0168

Electrical System Voltage

0171

Ambient Air Temperature Sensor

0190

Engine Speed/timing Sensor

0246

Can Data Link

0247

J1939 Data Link.

0248

Cat Data Link

0254

Electronic Control Module

0262

5 Volt Dc Sensor Power Supply

0271

Action Alarm

0362

Radiator Fan Speed Solenoid

0374

Swing Brake Solenoid

0544

Engine Cooling Fan Speed Sensor.

0581

Power Shift Pressure Solenoid

0586

Engine Speed Dial Switch

0588

Monitoring System Display

0598

Travel Speed Solenoid Valve

0600

Hydraulic Oil Temperature Sender

50

5

Harness And Wire Symbols 1 2

Boom Overload Pressure Sensor

1522

Relief Check Valve-2 Solenoid

1523

Relief Check Valve-1 Solenoid

1525

Travel Straight Solenoid

1590

Main Pump Flow Limitation Pressure Solenoid

1593

Attachment Valve #1 Extend Pressure Solenoid

1594

Attachment Valve #2 Extend Pressure Solenoid

1595

Attachment Valve #3 Extend Pressure Solenoid

1596

Attachment Valve #1 Retract Pressure Solenoid

1597

Attachment Valve #2 Retract Pressure Solenoid

1598

Attachment Valve #3 Retract Pressure Solenoid

1609

Squeeze Pressure Sensor

1657

Left Joystick Thumbwheel

1658

Right Joystick Thumbwheel

1665

Variable Relief Valve #1 Pressure Solenoid

1666

Variable Relief Valve #2 Pressure Solenoid

1931

Auxiliary Circuit Flow Combining Solenoids

2265

Hydraulic Pump 1 Outlet Pressure Sensor

2266

Hydraulic Pump 2 Outlet Pressure Sensor

2280

The Travel Alarm Relay

2300

Switch Panel

0254

Electronic Control Module

0269

Sensor Power Supply

1251

Alternator R-terminal Signal

33 34

1 50

11

15

² The MID is a diagnostic code that indicates which electronic control module diagnosed the fault.

H 14

4

10

13

12

Failure Mode Identifiers (FMI)¹ 2

Failure Description

0

Data valid but above normal operational range.

1

Data valid but below normal operational range.

2

Data erratic, intermittent, or incorrect.

3

Voltage above normal or shorted high.

4

Voltage below normal or shorted low.

5

Current below normal or open circuit.

6

Current above normal or grounded circuit.

7

Mechanical system not responding properly.

8

Abnormal frequency, pulse width, or period.

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

14

Parameter failures.

15

Parameter failures.

16

Parameter not available.

17

Module not responding.

18

Sensor supply fault.

19

Condition not met.

20

Parameter failures.

9

3

G 6

7

¹The FMI is a diagnostic code that indicates what type of failure has occurred.

Machine Harness Connector And Component Locations

Event Codes Engine Control Event Code

Condition

E096

High Fuel Pressure

E162

High Boost Pressure

E198

Low Fuel Pressure

E265

User Defined Shutdown

E360

Low Engine Oil Pressure

E361

High Engine Coolant Temperature

E362

Engine Overspeed

E363

High Fuel Temperature

E390

Fuel Filter Restriction

E539

High Intake Manifold Air Temperature

Connector Location Schematic

Machine

Location

Location

CONN 1

I - 18

1

CONN 2

J-17

1

CONN 3

J-17

1

CONN 4

J-17

1

CONN 5

C-16

25

CONN 6

L-15

2

CONN 7

J-9

2

CONN 8

E-8

H

CONN 9

E-8

H

CONN 10

F-8

H

CONN 11

F-8

H

CONN 12

C-7

12

CONN 13

C-7

33

CONN 14

B-7

12

CONN 15

A-6

5

CONN 16

A-6

5

CONN 17

A-4

5

CONN 18

A-4

5

CONN 19

L-1

4

CONN 20

J-1

4

CONN 21

J-1

4

CONN 22

J-1

4

CONN 23

I-1

1

CONN 24

I-1

1

CONN 25

H-1

G

CONN 53

F-15

48

CONN 54

B-10

10

35

36

38

37

39

40

48

23

16

23

42

49 41

FWD

42 25

TOP VIEW

20

27 28

22

18 30 32

The connectors shown in this chart are for harness to harness connectors.

Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart.

41

21

31

29

42

LEFT SIDE VIEW

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RENR5089

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LEFT SIDE VIEW

9X-1123

Component Part Number

Engine Harness Connector And Component Locations

Wire Color

101 103 105 108 109 112 113 114 115 118 120 123 124 125 127 129 130 135 139 141 142 143 147 149 152 154 160 165 168 169 172 175 177 179 180 184 189 199

RD RD RD RD RD PU OR RD RD GY YL WH GN RD OR BU RD BU OR RD RD BR PU RD BU RD PU YL RD PK RD RD RD BU GN RD RD OR

200 210 229 235 A209

BK BK BK BK BK

304 306 307 308 310 317 320 321 322 323 325 326 329 331 365

WH GN OR YL PU YL RD BR GY WH PK RD YL OR YL

251 252 261 262 403 405 410 412 430 487 491 495 496 C468 E472 E473 E474 E480 H446 H473 H474 H475 H476

YL YL GN GN GN GY WH BU BU OR PK GN WH BU GN GY OR PK PK BR GN BU WH

500 501 506 508 509 511 512 514 530 578 590 592 A513 A537 A579 A580 A581 A582 A584 A586 A588 C506 C560 C566 C569 E554 E562 E564 E565

BR GN PU PU WH BR GN PU OR BU GY BU RD PK OR BR GN PU BU OR GN WH OR PK YL PK PU PK BU

603 607 615 616 638 645 646 684 A623

PK PK YL BU WH RD RD RD BU

763 779

BU WH

200-L32 BK-14

2 Circuit Identification Number

Ground Connection

Wire Gauge

Wire Color

Printed in U.S.A.

© 2007 Caterpillar All Rights Reserved

Wire Description Wire #

¹ The CID is a diagnostic code that indicates which circuit is faulty.

9

Pin or Socket Number Plug

Volume 1: Engine and Chassis

5

5A Fuse (5 Amps)

Receptacle

Harness identification code: This example indicates wire 135 in harness "AG".

E

Part Number For Connector Recepticle

1

Socket

Single Wire Connector

Component Electrical System Voltage

L-C12 3E-5179

AG-C4 111-7898

325-AG135 PK-14

Product Link Radio (MID No. 122 ) 0168

Part Number for Connector Plug

C-C4 AG-C3 130-6795 130-6795

6

Hydraulic Lock Solenoid

Harness Connector Serialization Code: The "C" stands for "Connector" and the number indicates which connector in the harness. (C1, C2, C3, .....)

10

7

1178

Sure-Seal connector: Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets.

Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)

Wire, Cable, or Harness Assembly Identification: Includes Harness Identification Letters and Harness Connector Serialization Codes

Pin

1160

1 2

Deutsch connector: Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.

9

Left Side Attachment Pedal Sensor

Engine Control:

MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

E

Heavy Lift Solenoid Valve

Electric Starting Motor:

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

12

15 11

1130

Alternator:

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay.

34

0735

Connector Number

T

GGE1-UP THJ1-UP LRM1-UP ERN1-UP HAS1-UP RAS1-UP T2Y1-UP

33

H

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.

Description Power Circuits Bat (+) Dome Lamp/Memory Key Sw Air Heater Relay Alternator Output (+) Term.

Main Power Relay Output Switch Panel Radio Horn Cab Lamp Relay Wiper Control ATCH 12V/7A Converter 1 ATCH Seat Heater Sw A/C A/C Condenser Fan Air Suspension Cigar Lighter Engine ECM 12V - 10A Converter / 12V - 7A Skt Radio Converter 24V Switched In Aux Ckt 2 Aux Ckt 3 Smart Boom ATCH Universal Quick Coupler Boom Lamp Relay Lower Wiper / Washer Neutral Start Relay Chassis Lamp Caution Lamp (for Crane) Refueling Pump Backup EPR Valve SW / Backup Res Product Link A/C Blower Main Breaker ATCH 12V/7A Converter 2 Aux Ckt 1 Machine ECM Neutral Start Limit Switch ATCH Beacon Relay Ground Circuits Main Chassis Gnd Converter Output (24/12 Volt) Bat (-) Electronic Pump Ctrl Ground Machine Ctrl Ground Basic Machine Circuits Starter Relay No. 1 Output Starter Relay Coil Key Sw To Neutral Start Sw Main Power Relay Coil Start Aid Sw To Start Aid Solenoid Start Aid Relay To Start Aid Solenoid Horn Relay Coil To Sw Backup Alarm Lamp Travel Alarm Warning Horn (forward) Fuel Pump Power Fuel Pump Relay Cut Out ATCH Priming Pump Switch ATCH Fuel Pump To Sw Travel Alarm Relay Fuel Pump Relay To Switch Monitoring Circuits Can 1 + (Monitor and Sw Panel) CAN 2 + (J1939)(MSS) Can 1 - (Monitor and Sw Panel) CAN 2 - (J1939)(MSS) Alternator (R) Term Low Oil Press Output Monitor Action Alarm Monitor Coolant Level Air Filter Switch Hyd Oil Flow Sw (Capsule Filter Switch) Hyd Oil Temp Sensor Fuel Level Signal Monitor Hyd Oil Level Engine Oil Level ATCH 12v Sensor Supply ATCH Joystick Thumbwheel RH ATCH Joystick Thumbwheel LH Overload Warning Cancel Switch Boom Cylinder Head Pressure Sensor Travel Straight Pressure Switch Travel Right Pressure Switch Travel Left Pressure Switch Joystick Pressure Switch Accessory Circuits Upper Window to Under Window Switch Wiper - Front (Low) Washer - Front Radio Speaker Right Radio Speaker Right (common) Radio Speaker Left Radio Speaker Left (common) A/C Condenser Fan Motor +B Washer Right Washer Aux Wiper Sw To Intermittent Module 3 DC/DC 12v Switched Out DC/DC 12v Memory Out ATCH Seat Heater Switch Wiper Motor Brake Wiper Motor Wiper Motor Reverse Wiper Motor Stop Front Window Limit Sw To Wiper Control Wiper Sw To Wiper Control ATCH QC Hyd Lock On Relay A/C Condenser Fan Motor Signal Aux Speaker + Aux Speaker Second DC/DC Converter 12V Switched Out A/C Compressor Clutch Solenoid ATCH QC Hyd Lock Priority Relay ATCH QC Hyd Lock On Relay ATCH Universal QC Sw Lighting Circuits ATCH Rotary Beacon ATCH Fine Swing Control Switch Cab Flood Lamp Relay Boom Flood Lamp Relay ATCH Beacon Relay Boom Lamp Relay Chassis Lamp Relay Cab Flood Lamp Diode Right Cab Flood Lamp Sw To Relay Control Circuits Travel Straight Solenoid ATCH Quick Coupler Engage Solenoid

Wire # 780 788 789 892 893 994 995 998 A751 A755 A756 A757 A758 A760 A762 A768 A769 A770 A893 C987 C991 E963 E964 E965 E966 E997 F716 F773 F774 F889 G723 G826 G827 G828 G829 G833 G849 G850 G854 G855 G856 G857 G973 G976 H704 H746 H747 H792 K843 K844 K847 K848 K849 K850 K851 K852 K856 K857 K858 K859 K860 K861 K862 K863 K864 K865 K866 K868 K869 K871 K876 K877 K904 K906 K907 L885 L886 L968 L969 L972 L973 L976 M736 M737 M739 M740 M743 M744 M745 M746 M747 M748 M749 M906 N707 N789 N793 N794 N795 N957 N959 N960 N963 N970 N973 N979 N981 R725 R746 R747 T725 T776 T788 T858 T859 T860 T901 T902 T957 T958 T959 T960 T961 T962 T967 X738

Wire Color PU YL RD BR GN GY BU BR YL PK BU GY BR GY PU BU GY PK OR RD PK BK WH BU YL RD WH OR WH WH YL BR BU WH GN PK BR BU PK PU WH YL OR BU PK YL BR BR GN GY PU WH YL BR BU GN PU WH YL BR BU GN GY OR PK PU WH BR BU WH BR BU GN GN BU BU BU OR WH BU GN GN BU WH YL PK GN WH BU YL BU OR PK BU PU BU GN GY WH PK PK OR OR YL BR GN GN WH PK GY WH RD GN GY WH OR YL PK PU YL BR BU GN WH YL PK

Description Control Circuits Continued ATCH Quick Coupler Disengage Solenoid Engine Speed Pickup Hyd Lock Diode Cat Data Link Cat Data Link + Engine Oil Pressure Sensor Engine Coolant Temperature Throttle Return (pin 29) Fuel Temperature Sensor Throttle Position Switch 1 Throttle Position Switch 2 Throttle Position Switch 3 Throttle Position Switch 4 Electronic Pump Control Throttle +5v Fan Speed Sensor + (Eng) Power Shift Pressure Solenoid Power Shift Pressure Solenoid Backup EPR Valve Sw Fuel Sw To Fuel Priming Pump Relay Inlet Air Heater Fuel Pressure Sensor Primary Engine Speed / Timing Primary Eng Spd Timing Snsr Secondary Eng Spd / Timing Secondary Eng Spd / Timing Hydraulic Lock Solenoid Secondary Shutdown Sw Backup Governor Acel Backup Governor Decel Throttle Position Feedback (Backup Switch) Heavy Lift Solenoid Valve (replaces B733 YL) Analog Power +5V Analog Return Fuel Pressure Sensor +5v Fuel Pressure Sensor Ground Engine Coolant Temp Sensor Common Injector Action Pressure Sensor Air Inlet Heater Return IAPCV IAPCV Return Timing Calibration Probe Timing Calibration Probe Boom Raise Press Sw To Crush Press Sw ATCH Water Separator Sensor Reversing Fan Solenoid Radiator Fan Control Sol + (replace B770 YL) Radiator Fan Control Sol - (replace B771 br) ATCH Boom Up Down Pressure Switch Right Hand Handle Upper Switch Left Hand Handle Upper Sw Right Hand Handle Fore Sw (for Smart Boom) Left Hand Handle Fore Sw ATCH Stem 1 Status ATCH Stem 2 Status ATCH Stem 3 Status ATCH Stem 4 Status ATCH Stem 1 Extend Solenoid ATCH Stem 1 Retract Solenoid ATCH Stem 3 Extend Solenoid ATCH Stem 4 Extend Prv ATCH Stem 1 Retract Solenoid ATCH Stem 2 Retract Solenoid ATCH Stem 3 Retract Solenoid ATCH Stem 4 Control Valve B ATCH Relief Valve 1 ATCH Relief Valve 2 ATCH 1 way / 2 way Control Valve ATCH Stem 2 Extend Solenoid ATCH Stem 3 Extend Solenoid Pump Flow Combine Solenoid ATCH Relief 1 Check Solenoid ATCH Relief 2 Check Solenoid Pump Pressure Sensor 1 Swing Brake Solenoid Signal Swing Brake Solenoid +b Optional Rocker Switch Optional Settings Switch Electronic Pump Control Ps Valve ( ) Electronic Pump Control Ps Valve (+) One Touch Low Idle Switch Fine Swing Control Relay To Solenoid Valve Excavator Fuel Pump Switch Backup EPR Valve Sw Front Flow Limit Valve Solenoid ATCH Relief Solenoid Return 2 Travel Straight Solenoid ATCH Boom Float Disable Relay ATCH Smart Boom Select Switch Pin 2 ATCH Smart Boom Up Down Relay ATCH Smart Boom Select Switch Pin 1 ATCH Smart Boom Select Switch Pin 3 ATCH Smart Boom Down Relay ATCH Boom Check Solenoid 2 ATCH Squeeze Press Sensor Fuel Differential Pressure SW Return Ambient Temp Sensor Foot Pedal Sw Aux Pedal LH Aux Pedal RH RS 232 TXD RS-232 PORT #3-RXD RS-232-RXD RS-232 PORT #3-TXD RS-232-DTR RS-232-DCD RS-232-GND RS-232 PORT #3-GND 2ND Filter Sw Intake Air Manifold Atmospheric Pressure Differential Fuel Pressure SW ATCH Priming Pump Relay ATCH Fuel Priming Pump Injector 1&2 HS Injector 3&4 HS Injector 5&6 HS Mss Exciter Coil In Mss Exciter Coil Out Injector 1 LS Injector 2 LS Injector 3 LS Injector 4 LS Injector 6 LS Injector 5 LS Pump Pressure Sensor 2 SP Filter Sw. To Control

Component Location Schematic Location

Component

Machine Location

Alarm - Travel B - 12 7 Alternator G-16 23 Assembly - Block H-3 2 Battery - Rear H-6 4 Battery - Rear H-6 4 Battery - Rear H-6 4 Battery - Rear H-6 4 Breaker - Alternator I-2 2 Breaker - Heater H-2 2 Breaker - Main H-2 2 Control - Engine H-18 25 Control - Gateway K-16 1 Control - Machine G-2 1 Diode - Start Relay I-3 2 Ground - ECM Mount I-16 1 Ground - Frame 1 G-11 14 Ground - Frame 2 F-15 15 Ground - Frame 3 G-17 21 Ground - Frame 4 A-8 9 Ground - Frame 5 1 H-3 2 Ground - Frame 5 2 K - 18 1 Ground - Frame 6 H-6 4 Heater - Air (Glow Plug) A - 16 49 Horn - Forward Warning LH (Low) B-6 12 Horn - Forward Warning LH (High) B-6 12 Indicator - Air Cleaner K - 11 13 Indicator - Hydraulic Oil Filter A-11 E Lamp - Boom LH B-6 33 Lamp - Boom RH B-6 34 Lamp - Chassis A-6 6 Motor - AC Condenser Fan J-11 50 Motor - Starter G-17 22 Motor - Washer G-3 2 Motor - Washer Lower G-3 2 Motor - Priming Fuel Pump L-12 3 Receptacle - Jump Start H-6 4 Relay - Air Heater A-16 16 Relay - Start H-3 2 Resistor - AC Condenser J-11 50 Resistor - Can 1 C-3 2 Resistor - Can 2 C-3 2 Sender - Hydraulic Temperature A-11 E Sensor - Ambient Temperature K-12 3 Sensor - Atmospheric Pressure A-16 32 Sensor - Engine Coolant Temperature B-16 29 Sensor - Engine Oil Pressure A-16 26 Sensor - Engine Speed Pickup G-17 20 Sensor - Fuel Level B-10 10 Sensor - Fuel Pressure K-12 3 Sensor - Fuel Temperature L-12 3 Machine locations are repeated for components located close together.

A = Located inside of cab, operator's platform B = Located inside of right console.

C = Located inside of left console.

D = Located inside cab at rear

Component Sensor - Injection Actuation Pressure Sensor - Intake Manifold Air Temperature Sensor - Pressure OLWD Sensor - Primary Engine Speed Timing Sensor - Pump 1 Pressure Sensor - Pump 2 Pressure Sensor - Secondary Engine Speed Timing Sensor - Squeeze Pressure Sensor - Turbo Outlet Pressue Sensor - Water Seperator Level Solenoid -1 Way / 2 Way Change Solenoid - Ether Solenoid - Fine Swing Solenoid - Flow Limit Solenoid - Heavy Lift Solenoid - Hydraulic Lock Solenoid - IAPCV Solenoid - Injector Cylinder #1 Solenoid - Injector Cylinder #2 Solenoid - Injector Cylinder #3 Solenoid - Injector Cylinder #4 Solenoid - Injector Cylinder #5 Solenoid - Injector Cylinder #6 Solenoid - Power Shift Pressure Solenoid - Quick Coupler High Solenoid - Quick Coupler Low Solenoid - Radiator Fan Speed Cont.

Solenoid - Relief 1 Solenoid - Relief 1 Check Solenoid - Relief 2 Solenoid - Relief 2 Check Solenoid - Reversing Fan Change Solenoid - Stem 1 Extend Solenoid - Stem 1 Retract Solenoid - Stem 2 Extend Solenoid - Stem 2 Retract Solenoid - Stem 3 Extend Solenoid - Stem 3 Retract Solenoid - Swing Brake Solenoid - Travel Speed Solenoid - Travel Straight Switch - Coolant Level Switch - Disconnect Switch - Engine Oil Level Switch - Fuel Pressure Switch - Hydraulic Oil Level Switch - Priming Pump Switch - Disconnect Switch - Pressure Fuel Switch - Refueling E = Located around hydraulic oil tank.

G =Located under operator's platform H = Located inside of pump compartment J =Located in operator's seat

Schematic Location

Machine Location

A - 16 B - 16 D-6 B - 16 B - 14 B - 14 B - 16 C-8 B - 16 K - 12 C-8 K-11 C-6 A -14 F-6 G-6 A - 16 D - 15 D - 14 D - 14 D - 14 D - 14 D - 13 A -14 E-6 E-6 A -14 C-8 C-8 C-8 C-8 G-8 A-12, B-12 A-12, B-12 A-12 A-12 A-12 A-12 G-6 G-6 G-6 K - 12 H-3 G - 17 L - 12 B - 11 L-12 H-3 L-12 A-12

42 31 12 27 H H 28 12 30 3 12 13 12 H 5 5 41 35 36 37 38 39 40 H 12 12 H 12 12 12 12 H H H H H H H 5 5 5 3 2 18 3 11 3 2 3 5

Off Machine Switch Specification Part No.

Function

Actuate

167-3466

ATCH Boom Down Pressure Switch

202-9002

ATCH Boom Up Down Pressure Switch

212-2768

Fuel Pressure Switch

Deactuate

Contact Position

490 ± 49 Kpa (71 ± 7.1 psi)

290 Kpa min (42 psi min)

13780 Kpa max (1999 psi max) 103.4 ± 13.8 Kpa (15 ± 2 psi)

10335 ± 889 Kpa (1499 ± 129 psi) 69 Kpa min (10 psi min)

Normally Open Normally Closed Normally Closed

Resistor, Sender and Solenoid Specifications Part No. 4I-5394

Sender:

121-1491

Solenoid:

163-6700

Sender:

171-0188

Solenoid:

174-3016

Resistor:

239-1134

Solenoid:

Component Description Hyd Temp

Resistance (Ohms)¹ 6134 - 7496

ATCH - Reversing Fan Change ATCH - Quick Coupler High ATCH - Quick Coupler Low Travel Start Travel Speed Swing Brake Hyd Lock Fuel Level ATCH - Flow Limit Can 1 Data Link Can 2 Data Link ATCH - Ether

¹ At room temperature unless otherwise noted.

32.0 ± 3.2

Empty Half Full

83.5 ± 1.5 33.8 ± 2.0 8.0 ± 1 11.7 ± 1.2 120 ± 10% 20

36 Page

3

RENR9599-01 VOL 1

13

14

0041

FMI No.

Circuit Breaker Symbol

Flow Symbol

Fuse - A component in an electrical circuit that will open the circuit if too much current flows through it.

Component

CID

Level Symbol

Symbols And Definitions

Machine Control System (MID No. 039) CID

Temperature Symbol

N960-GN17 N957-GN15 N979-GN21 N970-GN19 N973-GN20

GK-C2 2305010 CONN 3 MATE GL-C1 (PL121SR)(NOTE AA)

GN-C4 2434508 172-GN7 RD-18 403-GN11 GN-18

MATE GK-C2 (PL121SR)(NOTE AA) GN-C5 2305010 1 N963-GN18 OR-18 2 N959-GN16 PK-18 3 N981-GN22 GN-18 4 5 6

N963-GN18 OR-18 N959-GN16 PK-18 N981-GN22 GN-18 235-GN13 BK-18

CONN 4

308-GN9 YL-16

1 2 3 4

RD-18 BK-18 GN-18 YL/BK-18

ATCH-WATER SEPARATOR LEVEL SNSR 1782345 8-32 VDC CHASSIS GND OUTPUT 1 OUTPUT 2

1 2

BU-18 BU-18

PROBE SUPPLY PROBE SUPPLY

AMBIENT TEMP SENSOR 1078618

C-C16 1552267 A A760-C108 GY-18 B 235-C154 BK-18 C N789-C107 BU-18

C-C9 C-C10 1552269 3E3364 1 310-C44 PU-16 2 200-C162 BK-18

SWG1 SWG2 SWG3

C-C14 7Y3967 1 430-C18 BU-18 C-C15 7Y3966 1 235-C158 BK-18

L16

+B GND SIGNAL

514-C12 PU-16 C506-C13 WH-16 200-C161 BK-16

L16

L71

1 2

PU-18 WH-18

ATCH-ETHER SOL 2391134

L13

L6

L4

L968-C206 OR-18

C-C23 2434505 +B SIGNAL GND

A B C

A C CONDENSER FAN MOTOR 2457910

1 2

C-C21 2434505

C-C22 2304011 780-C8 PU-16

L4

AR-C1 2434505

CAN HIGH

H704-AR1 PK-18

UNSWITCHED POWER

1 2

C-C20 2304011 1 X738-C39 PK-18 2

C-C70 2434505

1 2

CONN 7

L13

C-C69 2304011 H704-C202 PK-18

C-C71 2304013 1 K863-C204 OR-18 2 K859-C205 BR-18 3 L968-C206 OR-18

C-C72 2434506

ALTERNATOR R-TERM SWG4

WIRE GROUP COLOR DESCRIPTIONS WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF. WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.

L12

RS-232 PORT #3-TXD RS-232 PORT #3-RXD RS-232 PORT #3-GND GROUND

L9 L20

L9

L9

L20

L20

MONITOR CIRCUIT. ENGINE CONTROL CIRCUIT MACHINE CONTROL CIRCUIT. HEATER AND AIR CONDITIONER CIRCUIT. WIPER/WASHER CIRCUIT.

L69

L69

L69 GL-C2 8T8732 GL-C3 8T8731

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54

MATE A-C16 SH2 E-12

1

MATE A-C29 SH2 D-12

L

CONN 19

K

CONN 20

C-C3

2434510 E474-C52 OR-18 K844-C53 GY-18 K848-C54 WH-18 E473-C55 GY-18 K843-C56 GN-18 K847-C57 PU-18 N793-C86 GN-18 N794-C58 GY-18 N795-C59 WH-18 252-C60 YL-18 262-C61 GN-18 NOTE E

C-C4 2304009 K906-C62 GN-18 K907-C63 BU-18 A768-C64 BU-18 A769-C65 GY-18 L969-C66 WH-18 L968-C207 OR-18 F889-C68 WH-18 F773-C69 OR-18 F774-C70 WH-18 998-C71 BR-18

GP-C1 2434507 326-GP1 RD-16 A893-GP2 OR-16 T788-GP4 GN-16 200-GP3 BK-18

L72

L72

L155

L155

1 2 3 4 5 6 7 8 9 10 11 12

CONN 21

MATE A-C1 SH2 C-12

J

1 2 3 4 5 6 7 8 9 10 11 12

CONN 22

MATE A-C41 SH2 C-12

CONN 23

1 2 3 4

MATE GR-C1 SH3 E-12

BREAK POINT 1 SH2 B-12

101-CA1 RD-00

101-CA1 RD-00

101-CP1 RD-00

101-CP1 RD-00

101-CR1 RD-00

101-CF1 RD-00

101-CF1 RD-00

101-CF1 RD-00

101-CF1 RD-00

(65A)

L20

BATTERY REAR 3T5760

P N

BLOCK GP 9W0742 (NOTE B)

200-C190 BK-4

L155

L72

L22

L21

235-GF23 BK-18 235-AR2 BK-18

NEG

ATCH-BATTERY REAR 3T5760 (NOTE A)

L23 200-C190 BK-4 L25 B

L73

L72 INJECTOR CYLINDER #5

A

B

A

B

A

INJECTOR CYLINDER #4

200-GU10 BK-18 779-GU2 WH-16 780-GU1 PU-16 A588-GU3 GN-18 GG-C1 2434508 K858-GG5 YL-18 K862-GG6 GY-18 K869-GG27 BU-18

C-C68 2434508 1 CONN 10 2 3 MATE C-C67 4 5 6

1 2 3 4 5 6

GF-C10 2434509 K856-GF1 PU-18 K860-GF2 BU-18 K857-GF3 WH-18 K861-GF4 GN-18 K868-GF5 BR-18 308-GF24 YL-18 A209-GF19 BK-18 M906-GF12 BU-18

C-C33 2434509

GF-C6 2434510 K866-GF9 WH-18 K864-GF10 PK-18 M739-GF6 YL-18 K876-GF7 BR-18 K865-GF11 PU-18 K877-GF8 BU-18

AC-C22 1539693 NOTE X

INJECTOR CYLINDER #6

C-C49 1552269 1 A588-C167 GN-18 2 200-C171 BK-18

HYD LOCK SOL 1211491

C-C67 2305010 K858-C99 YL-18 K862-C98 GY-18 K869-C84 BU-18 K850-C120 BR-18

C-C32 2312295 K856-C95 PU-18 K860-C93 BU-18 K857-C97 WH-18 K861-C96 GN-18 K868-C83 BR-18 308-C126 YL-18 A209-C124 BK-18 M906-C111 BU-18

1 2 3 4 5 6 7 8

1 2 CONN 8 3 4 MATE C-C32 5 6 7 8

C-C31 2434510

GU-C4 3E3364 A588-GU7 GN-18 200-GU9 BK-18

L29

308-K14 YL-18 A209-K15 BK-18 H446-K16 PK-18 200-K4 BK-18 M745-K2 GY-18 M745-K2 GY-18 M745-K5 GY-18 M745-K6 GY-18 M745-K6 GY-18 200-K9 BK-18 M749-K10 PK-18 M749-K10 PK-18 200-K9 BK-18 M748-K3 BR-18 M748-K3 BR-18 M748-K7 BR-18 M748-K8 BR-18 M745-K6 GY-18 H792-K1 BR-18

L60

L73

235-GF23 BK-18

L72

L158

GU-C2 1552269 1 780-GU1 PU-16 2 200-GU5 BK-18

ATCH-QUICK COUPLER SOL HIGH 1211491 (NOTE AC)

GU-C3 1552269 1 779-GU2 WH-16 2 200-GU6 BK-18

ATCH-QUICK COUPLER SOL LOW 1211491 (NOTE AC)

1 2

ATCH-BOOM DOWN PRESS SW 1673466

K-C3 1552269 1 2

M748-K7 BR-18 M745-K6 GY-18

ATCH-BOOM UP DOWN PRESS SW 2029002

K-C4 1552269 1 2

H792-K1 BR-18 M749-K10PK-18

K-C8 1552267 A 308-K14 YL-18 B A209-K15 BK-18 C H446-K16 PK-18

L64

L59

L63

L62

L62

L28

L28

AE-C13 1552269 G854-AE92PK-18 1 G855-AE91PU-18 2 AE-C9 1552269 C987-AE99 RD-18 1 G850-AE98 BU-18 2

C-C37 2304011

1 2

CONN 12

AM-C2 AM-C1 2304011 1552269 1 L973-AM1 GN-16 2 200-AM2 BK-16

P-C1 2434505 1 616-P1 BU-16 2 200-P4 BK-16

CONN 13

C-C63 1552267 308-C187 YL-18 A209-C189 BK-18 T967-C118 YL-18

AIR HEATER RELAY 2234453

L27

GE-C3 1552269 K857-GE2 WH-18 K868-GE5 BR-18

GE-C2 1552269 1 K856-GE1 PU-18 2 K868-GE4 BR-18 K868-GE3 BR-18 K868-GE3 BR-18 ATCH-STEM1 EXTEND SOL 0000000 (NOTE K)

C-C38 2304011 616-C9 BU-16 200-C193 BK-16

L49

235-C173 BK-18 495-C22 GN-18 325-C174 PK-18 321-C40 BR-18 487-C19 OR-18 491-C20 PK-18 496-C23 WH-18 235-C172 BK-18 235-C173 BK-18

L59 L38

L38 C-C53 C-C54 1552269 3E3364 1 321-C40 BR-18 2 235-C177 BK-18

C-C61 1552269 1 A768-C64 BU-18 2 A769-C65 GY-18

C-C55 1552269 1 496-C23 WH-18 2 235-C176 BK-18

1 2

235-C173 235-C172 235-C175 235-C176 235-C177

ATCH-TRAVEL ALARM 2139100

L35

L37

L76

C-C50 1552269 1 495-C22 GN-18 2 235-C173 BK-18

HYD OIL LEVEL SW 2130677

168-C51 RD-10 322-C6 GY-16 325-C174 PK-18 607-C7 PK-16 616-C9 BU-16 L973-C80 GN-16

L37

ATCH-STEM 2 RETRACT SOL 0000000 (NOTE L,M) ATCH-STEM 2 EXTEND SOL 0000000 (NOTE J,L,M)

ATCH-STEM 3 RETRACT SOL 0000000 (NOTE N) ATCH-STEM 3 EXTEND SOL 0000000 (NOTE N)

AIR HEATER 1593537

1 2 1 2

GG-C3 1552269 GG-C2 1552269

ATCH-STEM 1 RETRACT SOL 0000000 (NOTE L,M,AD)

K862-GG6 GY-18 K869-GG17 BU-18 L65

1 2

1 2

GF-C15 GF-C3 3E3364 1552269 1 K857-GF3 WH-18 2 K868-GF14 BR-18

1 2

GF-C21 GF-C2 3E3364 1552269 1 K860-GF2 BU-18 2 K868-GF15 BR-18 1 2

GF-C1 1552269

CONN 2304011

235-C178 BK-18 C-C56 1552269 1 235-C178 BK-18 2 487-C19 OR-18

C-C52 C-C51 2434505 1 325-C174 PK-18 2 54

2304011

235-C175 BK-18 235-C178 BK-18 T° HYD TEMP SENDER 4I5394

L62

ATCH-STEM 1 EXTEND SOL 0000000 (NOTE J,L,M,AD)

K858-GG5 YL-18 K869-GG18 BU-18 K869-GG27 BU-18 K869-GG27 BU-18

491-C20 PK-18

200-C169 200-C193 200-C194 200-C195 200-C196

FUEL LEVEL SENSOR 1636700

235-C175 BK-18

GF-C16 GF-C4 3E3364 1552269 1 K861-GF4 GN-18 2 K868-GF13 BR-18

HYD OIL FILTER INDICATOR 1733518

BK-16 BK-16 BK-16 BK-16 BK-10

L39

322-C6 GY-16 616-C9 BU-16 L973-C80 GN-16 200-C169 BK-16 200-C193 BK-16 200-C194 BK-16 168-C51 RD-10 325-C174 PK-18 607-C7 PK-16 200-C195 BK-16 200-C196 BK-10

C-C39 2434505 322-C6 GY-16 200-C194 BK-16

L40

E-C1 2304011 1 322-E1 GY-16 2 200-E3 BK-16

1 2 325-WJ1 PK-18

325-WJ1 PK-18 ATCH-REFUELING SW 5C6108 (NOTE W)

322-E2 322-E1 200-E3 200-E4

GY-16 GY-16 BK-16 BK-16

FORWARD WARNING HORN LH (LOW) 7Y3919

FORWARD WARNING HORN RH (HIGH) 7Y3920

CHASSIS LAMP 1532523

MATE C-C42

CONN 16 1211038 1 2

168-X1 RD-10 200-X2 BK-10 L42

CONN 15 X-C1 2304011 1 2

325-X3 PK-18

C-C40 1160126 1 168-C51 RD-10 2 200-C196 BK-10

CONN 16

C-C42 2434505 1 325-C174 PK-18 2

CONN 15

C-C41 1211038

1 2

MOTOR

ATCH-LOWER WASHER MOTOR 7T8890

IDENT PART NO. SH

PK-18 BR-18 OR-18 BU-18 BR-18 BU-18

A762-C87 PU-18 A588-C88 K865-C89 K876-C90 K877-C91 G723-C92 K860-C93

GN-18 PU-18 BR-18 BU-18 YL-18 BU-18

M739-C94 YL-18 K856-C95 K861-C96 K857-C97 K862-C98 K858-C99 NOTE E NOTE E

PU-18 GN-18 WH-18 GY-18 YL-18

F889-C100 WH-18 252-C101 YL-18 262-C102 GN-18 251-C103 YL-18 261-C104 GN-18 E997-C123 RD-18 184-C105 RD-14 235-C106 BK-14 N789-C107 BU-18 K852-C38 GN-18 A760-C108 GY-18 H476-C30 WH-18 A755-C24 PK-18 A758-C27 BR-18 L972-C33 BU-18 184-C109 RD-14 235-C110 BK-14 M906-C111 BU-18 A209-C112 BK-18 A756-C25 BU-18 A757-C26 GY-18 K848-C54 WH-18 K844-C53 GY-18 308-C113 YL-16 E472-C29 GN-18 F889-C115 WH-18 K847-C57 PU-18 K843-C56 GN-18 H475-C35 BU-18 K849-C36 YL-18 893-C116 GN-18 K904-C117 GN-18 T967-C118 YL-18

NOTE E

H446-C119 PK-18 E474-C52 OR-18 H473-C31 BR-18 H474-C34 GN-18 K850-C120 BR-18 K851-C37 BU-18 892-C121 BR-18 E473-C55 GY-18 N793-C86 GN-18 G973-C201 OR-18

L19

MACHINE ECM 2218874

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54

TRAVEL STRAIGHT SOL ATT STEM-4 RETRACT PRV TRAVEL SPEED SOL PS PRESS. PRV ATT STEM-4 EXTEND PRV SPARE (STB) VALIABLE FAN MOTOR PRV REVERSE FAN SOL FLOW LIMIT PRESS. PRV 2 PUMP FLOW COMBINE SOL 1WAY/2WAY CHANGE SOL BOOM UP LIMIT PRV (FOR CRANE) SPARE (PRV) SPARE (OC) CAN-3 SHEILD SPEED SENSOR - (ENG) (OFFSET ANGLE SENSOR) VARIABLE RELIEF-1 PRV PRV RETURN PRV RETURN PRV RETURN PRV RETURN SWING BRAKE SOL FAN SPEED SPEED SENSOR + (ENG) CAN-4 SHEILD HYD LOCK CANCEL SW VARIABLE RELIEF-2 PRV VARIABLE RELIEF-1 CHECK SOL VARIABLE RELIEF-2 CHECK SOL HEAVY LIFT SOL ATT STEM-1 RETRACT PRV STK OUT LIMIT SOL (FOR CRANE) BKT LOCK SOL (FOR CRANE) PRV RETURN CAN-4 + CAN-4 ATT STEM-1 EXTEND PRV ATT STEM-2 RETRACT PRV ATT STEM-2 EXTEND PRV ATT STEM-3 RETRACT PRV ATT STEM-3 EXTEND PRV SPARE (PRV) ENG SPEED COMMAND CAN-3 + CAN-3 CAN-2 + (J1939)(MSS) CAN-2 - (J1939)(MSS) CAN-2 SHEILD(MSS) CAN-1 + (MONITOR AND SW PANEL) CAN-1 - (MONITOR AND SW PANEL) CAN-1 SHEILD (MONITOR AND SW PANEL) HYD LOCK SOL SPARE (FREQ IN)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54

+B GND RS422 RX+ (REMOTE CONTROL EQUIPMENT) AMBIENT TEMP (SLIDE ARM POSITION SENSOR) (BOOM ANGLE SENSOR) (STICK ANGLE SENSOR) ATT STEM-4 STATUS 5V SUPPLY (POWER SUPPLY FOR POTENTIO) IMPLEMENT PRESS. SW THROTTLE-1 THROTTLE-4 ONE TOUCH LOW IDLE SW +B GND RS422 RX- (REMOTE CONTROL EQUIPMENT) SQUEEZE PRESS. SENSOR SPARE (PWM IN) ANALOG RETURN THROTTLE-2 THROTTLE-3 LH HANDLE FORE SW LH HANDLE UPPER SW KEY SW RS422 TX+ (REMOTE CONTROL EQUIPMENT) RS422 TX- (REMOTE CONTROL EQUIPMENT) SPARE (PWM IN) 8V SUPPLY (POWER SUPPLY FOR SENSOR) BACKUP SW RH HANDLE FORE SW (FOR SMART BOOM) RH HANDLE UPPER SW TRAVEL LEFT PRESS. SW ATT STEM-1 STATUS CDL + (ET) PUMP PRESS. SENSOR-1 PUMP PRESS. SENSOR-2 BOOM CYL ROD PRESS. (FOR CRANE) BOOM CYL HEAD PRESS. (FOR OL& CRANE) THUMB WHEEL-LH TRAVEL STRAIGHT PRESS. SW TRAVEL RIGHT PRESS. SW ATT STEM-2 STATUS ATT STEM-3 STATUS CDL - (ET) THUMB WHEEL-RH CANCEL SW (FOR CRANE) BUCKET EXTEND PRESS. SW (FOR CRANE) FOOT SW BOOM UP PRESS. SW SPARE (PWM IN/STG) SPARE (PWM IN/STG) SPARE (PWM IN) SPARE (PWM IN) AUX PEDAL LH AUX PEDAL RH

2 1 1 3 2 2 3 1

E-12 L-1 B-7 F-8 C-6 F-5 E-12 I-1

251-0543 238-1585 238-1587 ----------238-1579 238-1595 238-1597 215-3240 235-8202 --251-0299 --234-1124

2 1 1 1 1 1 1 1 2 3

B-4 B-7 C-7 ----------A-6 A-4 A-4 E-16 F-18 --A-11 --A-7

AM AN AP AR AT AU AV

275-6865 ----238-1601 -------

1 1 -

C-6 ----J-9 -------

FINE SWING ----REVERSING FAN -------

AX AY

-----

-

-----

-----

GE GF GG

275-6937 275-6936 259-5125

1 1 1

E-9 E-8 F-8

GJ GK GL GM GN GP GR GT GU GV

--267-7813 259-4940 --259-4887 275-6938 259-5119 267-7644 267-7830 267-7672

--1 K-18 1 J-15 --1 K-16 1 I-1 3 D-12 3 D-12 1 H-1 3 B-2

CA CC CE CF CG CH CJ CK CL CM CN CP CR CT CU CV CW CX CY FA FC

251-0625 170-6929 231-1827 259-5126 170-6929 193-3515 251-0303 --251-0304 234-1035 --259-5127 259-5128 ------------238-2390 238-2391

1 1 1 1 1 1 2 1 1 1 1 3 3

H-7 H-6 H-6 H-7 H-6 H-6 H-3 --H-3 H-3 --H-7 H-7 ------------A-10 A-10

234-1037 234-1038 238-2280 ----163-6758 238-1593 ----267-7807

1 1 1 3 1 1

H-3 H-3 H-3 ----B-10 A-12 ----I-17

7G-1060 132-1806 128-8886

2 1 1

F-10 H-3 F-17

NOTE E C-C35 3E3370 252-C131 YL-18 A 262-C130 GN-18 B C

CAN 2 RESISTOR 1743016

NOTE E C-C34 3E3370 A 251-C133 YL-18 261-C132 GN-18 B C

CAN 1 RESISTOR 1743016

PA PC PE

C-C27 1532620 (J1)(54 BLACK)

HARNESS AS. DESCRIPTION PLATFORM CHASSIS HORN CAB CONSOLE RH CONSOLE LH BOOM FLOAT (CAB) BOOM FLOAT (CHASSIS)

264-7095 275-6864 267-8073 275-8651 259-4877 251-0580 251-0614 267-7915

WA WC WE WF WG WK WJ WK WL WM

N794-C58 GY-18 N795-C59 WH-18

LOC

A C E F G H J K L M N P R T U V W X Y AA AC AE AF AG AH AJ

SYSTEM 16 SYSTEM 3,5,14,17 MEDIUM CIRCUIT

17

16

15

14

13

12

11

10

9

8

7

168-X1 RD-10 325-X3 PK-18 365-X6 YL-18 365-X7 YL-18 365-X8 YL-18 L976-X9 GN-18 L976-X10 GN-18 L976-X11 GN-18 200-X2 BK-10 200-X2 BK-10 200-X4 BK-18 200-X5 BK-10

L43

168-X1 RD-10 365-X6 YL-18 L976-X9 GN-18 200-X4 BK-18 200-X5 BK-10 168-X13 RD-18 168-X15 RD-18 168-X15 RD-18 365-X7 YL-18 L976-X10 GN-18 325-X3 PK-18 365-X8 YL-18 168-X13 RD-18 L976-X11 GN-18

C-C43 2304011

C D

W W W

F R

K J,L,M,AD N

E

D

SPLICE 1 2

+

CIRCUIT NOT CONNECTED

-

L47

NOTE A: USE WITH COLD WEATHER, -32 DEGREES C.

NOTE F: USE WITH TIME DELAY CAB LIGHTS. NOTE K: USE WITH TOOL CONTROL SYSTEM SYSTEM 16.

X-C4 1495051 L976-X9 GN-18 365-X6 YL-18 200-X4 BK-18

NOTE N: USE WITH TOOL CONTROL SYSTEM MEDDIUM CIRCUIT. NOTE P: USE WITH FRONT GUARD CAB LIGHTS.

1 2 3 4 5

NOTE R: FIELD INSTALLATION 12V RADIO READY FOR REAR LOCATION. NOTE S: USE WITH LOWER WINDSHIELD WIPER WITH WASHER. NOTE T: USE WITH 12V-7A POWER SUPPLY WITH CIGAR LIGHTER TYPE SOCKET.

ATCH-REFUELING STOP RELAY 1495050 X-C5 1495051 L976-X19 GN-18 365-X7 YL-18 168-X15 RD-18

NOTE U: USE WITH 12V-2X7A POWER SUPPLY WITH TWO CIGAR LIGHTER TYPE SOCKET. NOTE V: USE WITH CAT MSS (ANTI THEFT DEVICE).

1 2 3 4 5

NOTE W: USE WITH ELECTRIC REFUELING PUMP WITH AUTO SHUT OFF. NOTE Y: USE WITH PRODUCT LINK PL321SR SYSTEM. NOTE Z: USE WITH PRODUCT LINK PL121SR SYSTEM. NOTE AA: THE SCHEMATIC SHOWS THE BASIC SYSTEM LAYOUT FOR A COMPLETE PL321SR SYSTEM IMPLEMENTATION (RADIO & GATEWAY ECM).

IN A RADIO ONLY OPTION (PL121SR) THE RADIO HARNESS CONN (GK-C1) CONNECTS DIRECTLY TO THE MACHINE HARNESS CONN (C-C18) AND THE RADIO HARNESS CONN (GK-C2) CONNECTS TO THE SERIAL SERVICE CONNECTOR HARNESS CONN (GL-C1).

ATCH-REFUELING START RELAY 1495050 X-C7 2304011 1 168-X13 RD-18 2 L976-X11 GN-18

L46

GOLD TERMINAL

NOTE C: USE WITH LONG BOOM. NOTE E: THE FOLLOWING WIRES MUST BE TWISTED PAIRS. AT LEAST 1 TURN PER 25 mm.

251-YL AND 261-GN 252-YL AND 262-GN 892-BR AND 893-GN T901-YL AND T902-PK

329-X18 YL-18

L45

CONNECTOR

NOTE B: USE WITH JUMP START.

ATCH-POWER RELAY DIODE 1974385

168-X15 RD-18 168-X14 RD-18 168-X14 RD-18 168-X13 RD-18 168-X1 RD-10 323-X12 WH-10 329-X18 YL-18

L976-X19 GN-18 L976-X10 GN-18

ELECTRICAL CONNECTION TO MACHINE STRUCTURE INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT

COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE MACHINE WITH THE KEY OFF AND ENGINE OFF.

NOTE D: USE WITH SHORT BOOM.

CONN 18

X-C6 2434505 1 365-X8 YL-18 2 325-X3 PK-18

CONN 17

6

G

--PRODUCT LINK (RADIO) Y,Z PRODUCT LINK (SERVICE CONN) Y,Z --PRODUCT LINK (GATEWAY) Y ELEC PRIMING PUMP (CHASSIS) ELEC PRIMING PUMP (CAB) UNIVERSAL QUICK COUPLER (CAB) AC UNIVERSAL QUICK COUPLER (CHASSIS)AC UNIVERSAL QUICK COUPLER (TOGGLE SW) AC CABLE AS. BAT. - STARTER (STD) BAT. - BAT. (STD) BAT. - DISCONNECT SW (STD) BAT. - STARTER (COLD) A BAT. - BAT. (COLD) A BAT. - DISCONNECT SW (COLD) A TERM. BLK - MAIN BKR --ALT BKR - TERM. BLK HEATER BKR - TERM. BLK --JUMP START TERM. BLK - STARTER B BAT - JUMP START TERM. BLK B ------------MAIN RELAY - FUSE BASE MAIN RELAY - FUSE BASE WIRE AS. TERM. BLK - START RELAY START RELAY - TERM. BLK TERM. BLK - MAIN BKR ----LAMP TIMER JUMPER REFUELING LEVEL SW W ----PRODUCT LINK ANTENNA (GND) Y,Z STRAP AS. PLATFORM - CHASSIS DISCONNECT SW - CHASSIS ENGINE - CHASSIS

Y-C1 2434505 168-Y1 RD-18 L976-Y2 GN-18

SWITCH AS. 2381594

NOTE AB: FIELD INSTALLATION 12V POWER SUPPLY READY FOR REAR LOCATION. NOTE AC: USE WITH UNIVERSAL QUICK COUPLER.

ATCH-REFUELING START SW NO 6T9442 AA-C1 2304011 365-AA1 YL-18 325-AA2 PK-18

NOTE AD: USE WITH TOOL CONTROL SYSTEM SYSTEM 5.

SWITCH AS. 2381596

L#

ATCH WIRE, CABLE, COMPONENT CIRCUIT GROUPING DESIGNATION

ABBREV BK BR BU GN GY OR PK PU RD WH YL AWG 00 0 4 6 8 10 12 14 16 18

COLOR BLACK BROWN BLUE GREEN GRAY ORANGE PINK PURPLE RED WHITE YELLOW

SXL MM2 63.4 50.1 18.93 12.10 7.50 4.73 2.96 1.88 1.18 0.78

5

ATCH-REFUELING STOP SW NC 9X4184

4

3

2

B

AV MM2 60 50 20 15 8 5 3 2 1.25 0.85

SCHEMATIC FOR MODEL : 330D 251-0617 CHG-LEVEL V01 SHEET 1 OF 3 PART No.

ENGINE

18

NOTE

KEY SW (CONSOLE RH) LIGHTING (02) BOOM (LONG) LIGHTING (02) BOOM (SHORT) ----------REFUELING PUMP REFUELING START SW (N/O) REFUELING STOP SW (N/C) ENGINE INJECTOR ENGINE --SECONDARY SHUTDOWN --MOUNTING RADIO

NOTE M: USE WITH TOOL CONTROL SYSTEM SYSTEM 17.

X-C2

MATE C-C40

788-C81 YL-18 K864-C82 K868-C83 L968-C67 K869-C84 H747-C85 K907-C63

ATCH-REFUELING POWER RELAY 2130772

L41

GND-FR 4

OR-2

L48

CONN 14 607-C7 PK-16 200-C195 BK-16

WJ-C1

GROUND SIGNAL

K856-GF1 PU-18 K868-GF16 BR-18

322-E2 GY-16 200-E4 BK-16

L76

BK-16 BK-16 BK-16 BK-16

C-C60 C-C59 3E3364 1552269 1 1 M737-C77 WH-18 2 2 M739-C135 YL-18

X-C3 1160126 323-X12 WH-10 200-X5 BK-10

616-N3 BU-16 200-N6 BK-16

BK-18 BK-18 BK-18 BK-18 BK-18

H746-C76 YL-18 H704-C202 PK-18 M737-C77 WH-18 K871-C78 WH-18 K866-C79 WH-18

329-X17 YL-18 168-X16 RD-18

ATCH-BOOM LAMP RH 1532521

325-C174 PK-18 168-C51 RD-10 322-C6 GY-16 607-C7 PK-16 616-C9 BU-16 L973-C80 GN-16

WASHER MOTOR 7T8890

SYMBOL DESCRIPTION BLADE, SPADE, RING, OR SCREW TERMINAL

X-C8 1552269 1 168-X16 RD-18 2 329-X17 YL-18

616-N2 BU-16 200-N5 BK-16

CONN 13

MOTOR

C-C25

M740-C74 PK-18 K863-C204 OR-18 763-C75 BU-18 L969-C66 WH-18 K859-C205 BR-18

ATCH-REFUELING PUMP 2291859

ATCH-BOOM LAMP LH 1532521

N-C1 2434505 1 616-N1 BU-16 2 200-N4 BK-16

1 2

DESCRIPTION ABBREVIATION FOR SCHEMATIC FRAME LEFT SIDE REAR GND-FR 1 FRAME ENGINE ROOM FRONT GND-FR 2 FRAME ENGINE ROOM REAR GND-FR 3 FRAME RIGHT SIDE FRONT GND-FR 4 FRAME BREAKER BOX LOWER GND-FR 5 X FRAME BAT. ROOM JUMP START GND-FR 6 FRAME PLATFORM LOWER GND-FR 7 PLATFORM REAR GND-PLATFORM CAB RIGHT SIDE FRONT GND-CAB 1 CAB RIGHT SIDE REAR GND-CAB 2 CAB TOP GND-CAB 3 PL ECM MOUNT GND-ECM MOUNT

C

L45

A B C

L34

1 2

L694

L18

MATE GT-C6 SH3 D-12

(NOTE W)

ATCH-FINE SWING SOL 1163526

616-P2 BU-16 200-P5 BK-16

L40

BREAKER BOX

C-C24

200-C165 BK-18 506-C45 PU-18

L19

329-X18 YL-18 365-X6 YL-18 L976-X9 GN-18 200-X4 BK-18

+B GROUND SIGNAL

INJECTION ACTUATION PRESSURE SENSOR (236-6220)

108-C136 RD-4

1 2

(NOTE C)

L76

ATCH-FLOW LIMIT SOL 1710188 (NOTE G,H,J,K,L,M)

INJECTION ACTUATION PRESSURE CONTROL VALVE(IAPCV)

BK-18 BK-18

ATCH-RELIEF 2 CHECK SOL 0000000 (NOTE L)

L36

ATMOSPHERIC PRESSURE SENSOR (197-8393)

J501 3E3363

+B GROUND SIGNAL

ATCH-STEM1 RETRACT SOL 0000000 (NOTE K)

L38

POWER SHIFT PRESS. SOL 0000000

ENGINE OIL PRESSURE SENSOR (197-8394)

+5V ANALOG RETURN SIGNAL

1 2

C-C36 2434505 L973-C80 GN-16 200-C169 BK-16

200-C196 BK-10

A

OR-18 YL-18 GN-18

GF-C7 GF-C14 1552269 3E3364 1 K877-GF8 BU-18 2 235-GF17 BK-18

ATCH-RELIEF 2 SOL 0000000 (NOTE L)

ATCH-BOOM CHECK SOL 1 2154919

(NOTE D)

200-K4 BK-18 200-K13 BK-18

AE-C3 3E3370 G828-AE95 WH-18 A G829-AE94 GN-18 B G849-AE96 BR-18 C

PUMP 2 PRESS. SENSOR 2218859

TURBO OUTLET(BOOST) PRESSURE SENSOR(INTAKE MANIFOLD AIR) (210-1747)

+5V ANALOG RETURN SIGNAL

1 2

K-C6 1552269 1 M745-K5 GY-18 2 200-K12 BK-18

L44

INTAKE MANIFOLD AIR TEMPERATURE SENSOR (197-8391)

AE-C5 1552267 G828-AE40 WH-18 A G829-AE42 GN-18 B R747-AE6 GY-18 C

ATCH-1WAY 2WAY CHANGE SOL 0000000 (NOTE L,M)

ATCH-BOOM CHECK SOL 2 2154890

L48

SIGNAL RETURN

PUMP 1 PRESS. SENSOR 2218859

+5V ANALOG RETURN SIGNAL

1 2

GF-C8 GF-C13 1552269 3E3364 1 K865-GF11 PU-18 2 M739-GF21 YL-18

K-C5 1552269 1 M749-K10 PK-18 2 200-K11 BK-18

323-X12 WH-10 168-X1 RD-10 168-X13 RD-18 168-X15 RD-18 329-X18 YL-18

AE-C12 1552269 C967-AE15 BU-18 1 G833-AE45 PK-18 2

AE-C8 1552267 G826-AE38 BR-18 A G827-AE43 BU-18 B 994-AE10 GY-18 C

ATCH-SQUEEZE PRESS SENSOR 2218859 (NOTE L)

GF-C9 GF-C18 1552269 3E3364 1 K866-GF9 WH-18 2 235-GF18 BK-18

NOTE E

L49

ENGINE COOLANT TEMPERATURE SENSOR (197-8392)

+5V ANALOG RETURN SIGNAL

+B GROUND SIGNAL

L76

L77

+B GROUND SIGNAL

200-X5 BK-10 323-X12 WH-10

SIGNAL RETURN

C-C62 1552267 A 308-C186 YL-18 B A209-C188 BK-18 C K904-C117 GN-18

A768-C64 BU-18 A769-C65 GY-18 A209-C122 BK-18 A209-C122 BK-18 A209-C188 BK-18 A209-C189 BK-18 308-C128 YL-18 308-C128 YL-18 308-C186 YL-18 308-C187 YL-18 H746-C76 YL-18 H747-C85 BR-18 K904-C117 GN-18 M737-C77 WH-18 M739-C135 YL-18 T967-C118 YL-18

L36

AE-C11 1552269 995-AE12 BU-18 1 G833-AE44 PK-18 2

(236-6221)

L35

SECONDARY ENGINE SPEED/TIMING SENSOR(BOTTOM)

H746-C76 YL-18 H747-C85 BR-18

L59

SIGNAL RETURN

AE-C4 1552267 G828-AE39 WH-18 A G829-AE41 GN-18 B R746-AE20 PK-18 C

ATCH-RELIEF 1 CHECK SOL 0000000 (NOTE L,M)

321-C40 BR-18 487-C19 OR-18 491-C20 PK-18 496-C23 WH-18 235-C172 BK-18 235-C173 BK-18

L62

B

AE-C14 1112416 E965-AE48 BU-18 A E966-AE49 YL-18 B

1 2

RADIATOR FAN SPEED CONT SOL 0000000

C-C17 1552269

147-C73 PU-16 308-C113 YL-16 763-C75 BU-18 788-C81 YL-18 A762-C87 PU-18 F889-C129 WH-18 G723-C92 YL-18 G973-C201 OR-18 H446-C119 PK-18 H746-C76 YL-18 H747-C85 BR-18 K850-C120 BR-18 K856-C95 PU-18 K857-C97 WH-18 K858-C99 YL-18 K860-C93 BU-18 K861-C96 GN-18 K862-C98 GY-18 K864-C82 PK-18 K865-C89 PU-18 K866-C79 WH-18 K868-C83 BR-18 K869-C84 BU-18 K871-C78 WH-18 K876-C90 BR-18 K877-C91 BU-18 K904-C117 GN-18 M737-C77 WH-18 M740-C74 PK-18 M906-C111 BU-18 T967-C118 YL-18 235-C166 BK-14 A209-C122 BK-18 A209-C124 BK-18 A209-C125 BK-18 M739-C94 YL-18 M739-C94 YL-18 M739-C134 YL-18 M739-C135 YL-18

ATCH-OLWD PRESS. SENSOR 2218859

616-P3 BU-16 200-P6 BK-16

PRIMARY ENGINE SPEED/TIMING SENSOR(TOP)

SIGNAL RETURN

1 2

L74

A209-K15 BK-18 308-K14 YL-18 H446-K16 PK-18 M745-K5 GY-18 M749-K10 PK-18 200-K9 BK-18 200-K9 BK-18 200-K11 BK-18 200-K12 BK-18 200-K13 BK-18 200-K4 BK-18 200-K4 BK-18 200-K13 BK-18

MATE C-C38

AE-C31 AE-C17 3E3364 1552269 G856-AE22 WH-18 1 TIMING CALIBRATION (TC)PROBE CONNECTOR G857-AE30 YL-18 2 AE-C15 1003320 E963-AE27 BK-18 A E964-AE26 WH-18 B

GF-C11 GF-C19 1552269 3E3364 1 K876-GF7 BR-18 2 235-GF20 BK-18

ATCH-RELIEF 1 SOL 0000000 (NOTE L,M)

A B C

L17

NOTE E

1 2

GF-C5 GF-C17 1552267 3E3370 A 308-GF24 YL-18 B A209-GF19 BK-18 C M906-GF12 BU-18

L75

K859-C205 BR-18 K863-C204 OR-18 184-C5 RD-14 184-C5 RD-14 184-C105 RD-14 184-C109 RD-14 308-C113 YL-16 763-C75 BU-18 788-C81 YL-18 892-C121 BR-18 893-C116 GN-18 A588-C88 GN-18 A755-C24 PK-18 A756-C25 BU-18 A757-C26 GY-18 A758-C27 BR-18 A760-C108 GY-18 A762-C87 PU-18 E472-C29 GN-18 E473-C55 GY-18 E474-C52 OR-18 E997-C123 RD-18 F889-C129 WH-18 F889-C129 WH-18 F889-C115 WH-18 F889-C100 WH-18 F889-C68 WH-18 F889-C68 WH-18 G723-C92 YL-18 G973-C201 OR-18 H446-C119 PK-18 H473-C31 BR-18 H474-C34 GN-18 H475-C35 BU-18 H476-C30 WH-18 H746-C76 YL-18 H747-C85 BR-18 H704-C202 PK-18 K843-C56 GN-18 K844-C53 GY-18 K847-C57 PU-18 K848-C54 WH-18 K849-C36 YL-18 K850-C120 BR-18 K851-C37 BU-18 K852-C38 GN-18 K856-C95 PU-18 K857-C97 WH-18 K858-C99 YL-18 K860-C93 BU-18 K861-C96 GN-18 K862-C98 GY-18 K864-C82 PK-18 K865-C89 PU-18 K866-C79 WH-18 K868-C83 BR-18 K869-C84 BU-18 K871-C78 WH-18 K876-C90 BR-18 K877-C91 BU-18 K904-C117 GN-18 K907-C63 BU-18 L968-C67 OR-18 L969-C66 WH-18 L972-C33 BU-18 N793-C86 GN-18 M737-C77 WH-18 M739-C94 YL-18 M740-C74 PK-18 M906-C111 BU-18 N789-C107 BU-18 N794-C58 GY-18 N795-C59 WH-18 T967-C118 YL-18 A209-C112 BK-18 A209-C112 BK-18 A209-C122 BK-18 A209-C124 BK-18 A209-C125 BK-18 235-C166 BK-14 235-C166 BK-14 235-C106 BK-14 235-C110 BK-14 251-C49 YL-18 251-C49 YL-18 251-C103 YL-18 251-C133 YL-18 251-C133 YL-18 261-C50 GN-18 261-C50 GN-18 261-C104 GN-18 261-C132 GN-18 261-C132 GN-18 252-C60 YL-18 252-C60 YL-18 252-C101 YL-18 252-C131 YL-18 252-C131 YL-18 262-C61 GN-18 262-C61 GN-18 262-C102 GN-18 262-C130 GN-18 252-C131 YL-18 261-C132 GN-18 251-C133 YL-18

L75

L74 L63

L62

YL-18 PK-18 WH-18 PU-18 WH-18 GN-18 PK-18

L20

M748-K8 BR-18 200-K9 BK-18

L75

GF-C12 GF-C20 1552269 3E3364 1 K864-GF10 PK-18 2 M739-GF22 YL-18

200-C169 200-C193 200-C194 200-C195

1 2 3 4 5 6 7 8

L156

K859-C205 BR-18 K863-C204 OR-18 184-C5 RD-14 251-C49 YL-18 252-C60 YL-18 261-C50 GN-18 262-C61 GN-18 892-C121 BR-18 893-C116 GN-18 A588-C88 GN-18 A755-C24 PK-18 A756-C25 BU-18 A757-C26 GY-18 A758-C27 BR-18 A760-C108 GY-18 E472-C29 GN-18 E473-C55 GY-18 E474-C52 OR-18 E997-C123 RD-18 F889-C68 WH-18 H473-C31 BR-18 H474-C34 GN-18 H475-C35 BU-18 H476-C30 WH-18 H704-C202 PK-18 K843-C56 GN-18 K844-C53 GY-18 K847-C57 PU-18 K848-C54 WH-18 K849-C36 YL-18 K851-C37 BU-18 K852-C38 GN-18 K907-C63 BU-18 L968-C67 OR-18 L969-C66 WH-18 L972-C33 BU-18 N789-C107 BU-18 N793-C86 GN-18 N794-C58 GY-18 N795-C59 WH-18 147-C73 PU-16

L76

K865-GF11 PU-18 K866-GF9 WH-18 K877-GF8 BU-18 M739-GF21 YL-18 235-GF18 BK-18 235-GF17 BK-18 235-GF20 BK-18 235-GF23 BK-18 235-GF23 BK-18 M739-GF22 YL-18 M739-GF22 YL-18 M739-GF21 YL-18 M739-GF6 YL-18 308-GF24 YL-18 K864-GF10 PK-18 K876-GF7 BR-18 M906-GF12 BU-18 A209-GF19 BK-18

K868-GF13 BR-18 K868-GF14 BR-18 K868-GF25 BR-18 K868-GF25 BR-18 K868-GF15 BR-18 K868-GF16 BR-18 K868-GF5 BR-18 K868-GF5 BR-18 K856-GF1 PU-18 K857-GF3 WH-18 K860-GF2 BU-18 K861-GF4 GN-18

L64

L65

L59

MATE HYD LOCK SOL (NOTE AC)

A588-GU3 GN-18

L74

L59

L32

L65

A751-AE13 G833-AE46 T725-AE32 N707-AE31 G826-AE35 G827-AE36 C991-AE33

C-C57 3E3388 A751-C144 G833-C145 T725-C146 N707-C147 G828-C148 G829-C149 C991-C150

GU-C5 1552269 1 A588-GU8 GN-18 2 200-GU9 BK-18

A588-GU3 GN-18 779-GU2 WH-16 780-GU1 PU-16 200-GU10 BK-18 200-GU10 BK-18 200-GU5 BK-18 200-GU6 BK-18

C-C30 2304009 147-C73 PU-16 K871-C78 WH-18 K866-C79 WH-18 K864-C82 PK-18 M739-C134 YL-18 K876-C90 BR-18 K865-C89 PU-18 K877-C91 BU-18 G973-C201 OR-18

1 2 3 4 5 6 7 8 9 10 11 12

1 2 3 4 CONN 9 5 6 MATE C-C30 7 8 9 10 11 12

1 2

MATE C-C49 (NOTE AC)

K-C2 1552269

CONN 5

AE-C10 1552264 YL-18 PK-18 WH-18 PU-18 BR-18 BU-18 PK-18

ATCH-HEAVY LIFT SOL 1216303

C-C28 2304013 308-C114 YL-18 A209-C125 BK-18 H446-C119 PK-18

ATCH-BOOM DOWN LINE CUTOFF SOL 1850472

L65 L33

1 2

L156

L60

130-C179 RD-14 130-C180 RD-14 130-C181 RD-14 130-C1 RD-14 130-C1 RD-14 308-C127 YL-16 317-C15 YL-18 405-C16 GY-18 892-C152 BR-18 893-C153 GN-18 998-C71 BR-18 F716-C21 WH-18 F773-C69 OR-18 F774-C70 WH-18 F889-C129 WH-18 229-C182 BK-14 229-C182 BK-14 229-C183 BK-14 229-C184 BK-14 229-C185 BK-14

7T5957

C-C26 1532630 84RE02 (J2)(54 BROWN)

L20

1 2 3

L60

235-GF23 BK-18 INJECTOR CYLINDER #3

AC-C21 1539693 NOTE X

PC STRAP DISC-FRAME GND 1321806

L694

CONN 25

DEFINED GROUND POINTS AT THE MACHINE IDENT 1 2 3 4 5 6 7 8 9 10 11 12

DISCONNECT SW 7N0719

SWING BRAKE SOL 1211491

L61

T858-AE23 GY-18-XLPE

T859-AE87 WH-18-XLPE T859-AE88 WH-18-XLPE T858-AE85 GY-18-XLPE T858-AE86 GY-18-XLPE

INJECTOR CYLINDER #2

AC-C20 1539693 NOTE X

C-C29 2434506

1 2 MATE C-C28 3 CONN 11

K876-GF7 BR-18 K868-GF5 BR-18 K865-GF11 PU-18 K856-GF1 PU-18 A209-GF19 BK-18 308-GF24 YL-18 K864-GF10 PK-18 K861-GF4 GN-18 K857-GF3 WH-18 K866-GF9 WH-18 K860-GF2 BU-18 K877-GF8 BU-18 M739-GF6 YL-18 M906-GF12 BU-18

T860-AE90 OR-18-XLPE

GE-C1 2434509 1 K856-GE1 PU-18 2 CONN 8 3 K857-GE2 WH-18 4 MATE C-C32 5 K868-GE3 BR-18 6 7 8

L59

235-GF23 BK-18

T957-AE16 PU-18-XLPE T958-AE17 YL-18-XLPE T959-AE18 BR-18-XLPE T960-AE19 BU-18-XLPE T961-AE29 GN-18-XLPE T962-AE28 WH-18-XLPE

L65

L65

235-GF23 BK-18

G849-AE96 BR-18 G850-AE98 BU-18 G854-AE92 PK-18 G855-AE91 PU-18 G856-AE22 WH-18 G857-AE30 YL-18 N707-AE31 PU-18 R746-AE20 PK-18 R747-AE6 GY-18 T725-AE32 WH-18

INJECTOR CYLINDER #1

AC-C19 1539693 NOTE X

B

994-AE10 GY-18 995-AE12 BU-18 A751-AE13 YL-18 C967-AE15 BU-18 C987-AE99 RD-18 C991-AE33 PK-18 E963-AE27 BK-18 E964-AE26 WH-18 E965-AE48 BU-18 E966-AE49 YL-18 G826-AE35 BR-18 G826-AE38 BR-18 G827-AE36 BU-18 G827-AE43 BU-18 G828-AE39 WH-18 G828-AE40 WH-18 G828-AE95 WH-18 G829-AE41 GN-18 G829-AE94 GN-18 G829-AE42 GN-18 G833-AE44 PK-18 G833-AE46 PK-18 G833-AE45 PK-18 G849-AE96 BR-18 G850-AE98 BU-18 G854-AE92 PK-18 G855-AE91 PU-18 G856-AE22 WH-18 G857-AE30 YL-18 N707-AE31 PU-18 R746-AE20 PK-18 R747-AE6 GY-18 T725-AE32 WH-18

AC-C18 1539693 NOTE X

A

G833-AE46 PK-18 G833-AE44 PK-18 G833-AE45PK-18

AC-C17 1539693 NOTE X

C-C48 1552269 1 K906-C62 GN-18 2 235-C197 BK-18

L156

K-C7 2434506 308-K14 YL-18 A209-K15 BK-18 H446-K16 PK-18

L73

L151

T962-AC64 WH-16 T961-AC65 GN-16 T960-AC66 BU-16 T959-AC67 BR-16 T958-AC68 YL-16 T957-AC69 PU-16

INJECTOR HARNESS CONNECTOR

TRAVEL SPEED SOL 1211491

L30

1 2 3 4

H

WASHER TANK 1761931 1761932 (NOTE S)

L156

L27

B

G829-AE94 GN-18 G829-AE42 GN-18 G829-AE41 GN-18

WH-18-XLPE GN-18-XLPE BU-18-XLPE BR-18-XLPE YL-18-XLPE PU-18-XLPE

C-C47 1552269 1 763-C75 BU-18 2 235-C198 BK-18

120A HEATER BREAKER 2164970

200-C164 BK-18 578-C46 BU-16

L29

L59

A

T962-AE28 T961-AE29 T960-AE19 T959-AE18 T958-AE17 T957-AE16

177-WE1 RD-6

506-C45 PU-18 578-C46 BU-16 200-C165 BK-18 200-C164 BK-18 200-C163 BK-18 200-C163 BK-18

L6

PILOT MANIFOLD 2155037

L156

L25

YL-16 BR-16 BU-16 GY-16 GN-16 GY-16

A

G828-AE95 WH-18 G828-AE40 WH-18 G828-AE39 WH-18

7 8 9 10 11 12 13 14 15 16 17 18

L151

763-C75 BU-18 A588-C167 GN-18 G723-C92 YL-18 K906-C62 GN-18 M740-C74 PK-18 200-C171 BK-18 235-C170 BK-18 235-C170 BK-18 235-C197 BK-18 235-C198 BK-18 235-C203 BK-18 235-C203 BK-18 235-C199 BK-18 235-C200 BK-18

TRAVEL STRAIGHT SOL 1211491

C-C44 C-C45 1552269 3E3364 1 G723-C92 YL-18 2 235-C199 BK-18

L29

L25 L151

B

G827-AE43 BU-18 G827-AE36 BU-18

G833-AE47 PK-18

L29

L28

L27

L26

L25

L151

T858-AE86 T858-AE85 T859-AE88 T859-AE87 T860-AE90 T860-AE89

AE-C16 AC-C23 1726062 1917823 GY-18-XLPE 1 T951-AC54 GY-18-XLPE 2 T952-AC55 WH-18-XLPE 3 T953-AC56 WH-18-XLPE 4 T954-AC57 OR-18-XLPE 5 T955-AC58 OR-18-XLPE 6 T956-AC63

177-A71 RD-6

108-CM1 RD-4

L155

GND-FR 5 1

L10

GND-FR 2

CONN 53

G826-AE38 BR-18 G826-AE35 BR-18

G829-AE93 GN-18

L151

L151

L26

G828-AE92 WH-18

147-C73 PU-16 308-C126 YL-18 308-C114 YL-18 G973-C201 OR-18 H446-C119 PK-18 K850-C120 BR-18 K856-C95 PU-18 K857-C97 WH-18 K858-C99 YL-18 K860-C93 BU-18 K861-C96 GN-18 K862-C98 GY-18 K864-C82 PK-18 K865-C89 PU-18 K866-C79 WH-18 K868-C83 BR-18 K869-C84 BU-18 K871-C78 WH-18 K876-C90 BR-18 K877-C91 BU-18 M739-C134 YL-18 M906-C111 BU-18 A209-C124 BK-18 A209-C125 BK-18

168-C51 RD-10 321-C40 BR-18 322-C6 GY-16 487-C19 OR-18 491-C20 PK-18 495-C22 GN-18 496-C23 WH-18 607-C7 PK-16 616-C9 BU-16 L973-C80 GN-16 235-C172 BK-18

308-C128 YL-18 A768-C64 BU-18 A769-C65 GY-18 H746-C76 YL-18 H747-C85 BR-18 K904-C117 GN-18 M737-C77 WH-18 M739-C135 YL-18 T967-C118 YL-18 A209-C122 BK-18

200-C171 BK-18 763-C75 BU-18 A588-C167 GN-18 K906-C62 GN-18 M740-C74 PK-18 235-C170 BK-18 G723-C92 YL-18 101-C139 RD-4 108-C136 RD-4 130-C1 RD-14 304-C137 WH-8 308-C127 YL-16 317-C15 YL-18 405-C16 GY-18 788-C81 YL-18 892-C152 BR-18 893-C153 GN-18 998-C71 BR-18 A751-C144 YL-18 A762-C87 PU-18 C468-C28 BU-18 C991-C150 PK-18 F716-C21 WH-18 F773-C69 OR-18 F774-C70 WH-18 F889-C129 WH-18 G828-C148 WH-18 G829-C149 GN-18 G833-C145 PK-18 N707-C147 PU-18 T725-C146 WH-18 235-C192 BK-18 229-C182 BK-14

200-C190 BK-4 200-C191 BK-18 200-C161 BK-16 200-C162 BK-18 200-C163 BK-18 200-C171 BK-18

200-GU4 BK-18 200-GU10 BK-18

L26

L151

G827-AE2 BU-18

200-GU4 BK-18 200-GU10 BK-18

L151

G826-AE1 BR-18

L155

L71

130-C1 RD-14 308-C127 YL-16 317-C15 YL-18 405-C16 GY-18 892-C152 BR-18 893-C153 GN-18 998-C71 BR-18 A751-C144 YL-18 C991-C150 PK-18 F716-C21 WH-18 F773-C69 OR-18 F774-C70 WH-18 F889-C129 WH-18 G828-C148 WH-18 G829-C149 GN-18 G833-C145 PK-18 N707-C147 PU-18 T725-C146 WH-18 229-C182 BK-14

994-AE10 GY-18 995-AE12 BU-18 A751-AE13 YL-18 C967-AE15 BU-18 C987-AE99 RD-18 C991-AE33 PK-18 E963-AE27 BK-18 E964-AE26 WH-18 E965-AE48 BU-18 E966-AE49 YL-18

L25

L25

L71

L31

C468-C28 BU-18 235-C192 BK-18

L32

T860-AE89 OR-18-XLPE T860-AE34 OR-18-XLPE T859-AE37 WH-18-XLPE

ATCH-REVERSING FAN CHANGE SOL 1211491

200-C191 BK-18

101-C139 RD-4 108-C136 RD-4 304-C137 WH-8 788-C81 YL-18 A762-C87 PU-18 C468-C28 BU-18 235-C192 BK-18

ENG OIL LEVEL SW 2130677

L33

AR-C2 1552269 1 H704-AR1 PK-18 2 235-AR2 BK-18

H704-AR1 PK-18 235-AR2 BK-18

235-AR2 BK-18

ENGINE

1 2

C-C65 1552269

101-C139 RD-4

109-WA1 RD-8 109-CL1 RD-4 101-CJ1 RD-4

7T5957

L31

ENG SPEED PICKUP GND-FR 3 4P5820

304-WC1 WH-8

109-C138 RD-4

GND-FR 1

L22

L24 788-C81 YL-18 A762-C87 PU-18

200-GP3 BK-18 200-GP5 BK-16

1 2

108-CM1 RD-4

ATCH-BATTERY FRONT 3T5760 (NOTE A)

C-C46 1552269 1 M740-C74 PK-18 2 235-C200 BK-18

GU-C1 2434507 780-GU1 PU-16 779-GU2 WH-16 A588-GU3 GN-18 200-GU4 BK-18

CONN 24

MATE J-C1 SH3 E-12

BUS-BAR 2382279

177-WE1 RD-6

80A MAIN BREAKER 1712210

NEG

101-CF1 RD-00 101-CP1 RD-00 101-CA1 RD-00 C-C66 1552269

START RELAY 1251302

200-CE1 BK-00 200-CH1 BK-00

200-CE1 BK-00 200-CH1 BK-00

200-CH1 BK-00 POS

80A ALT BREAKER 1712210

BLOCK AS 1211023

L20

235-AR2 BK-18 235-GF23 BK-18

235-C166 BK-14 235-C170 BK-18 235-C172 BK-18 235-C41 BK-18 235-C42 BK-18 235-C43 BK-18 235-C192 BK-18 229-C182 BK-14

235-C192 BK-18 235-C172 BK-18 235-C170 BK-18 229-C182 BK-14 235-C43 BK-18 235-C160 BK-16 235-C166 BK-14 235-C41 BK-18 235-C154 BK-18 235-C42 BK-18

PE STRAP ENG-FRAME GND 1400860

235-C154 BK-18 235-C160 BK-16

304-C137 WH-8 101-C139 RD-4 101-CA1 RD-00 101-CP1 RD-00 101-CF1 RD-00

101-C139 RD-4 108-C136 RD-4 130-C1 RD-14 147-C73 PU-16 168-C51 RD-10 304-C137 WH-8 308-C127 YL-16 308-C128 YL-18 308-C128 YL-18 308-C127 YL-16 308-C168 YL-16 308-C126 YL-18 308-C114 YL-18 308-C114 YL-18 308-C126 YL-18 317-C15 YL-18 321-C40 BR-18 322-C6 GY-16 405-C16 GY-18 487-C19 OR-18 491-C20 PK-18 495-C22 GN-18 496-C23 WH-18 607-C7 PK-16 616-C9 BU-16 763-C75 BU-18 788-C81 YL-18 892-C152 BR-18 893-C153 GN-18 998-C71 BR-18 A588-C167 GN-18 A751-C144 YL-18 A762-C87 PU-18 A768-C64 BU-18 A769-C65 GY-18 C468-C28 BU-18 C991-C150 PK-18 F716-C21 WH-18 F773-C69 OR-18 F774-C70 WH-18 F889-C129 WH-18 G723-C92 YL-18 G828-C148 WH-18 G829-C149 GN-18 G833-C145 PK-18 G973-C201 OR-18 H746-C76 YL-18 H446-C119 PK-18 H747-C85 BR-18 K850-C120 BR-18 K856-C95 PU-18 K857-C97 WH-18 K858-C99 YL-18 K860-C93 BU-18 K861-C96 GN-18 K862-C98 GY-18 K864-C82 PK-18 K865-C89 PU-18 K866-C79 WH-18 K868-C83 BR-18 K869-C84 BU-18 K871-C78 WH-18 K876-C90 BR-18 K877-C91 BU-18 K904-C117 GN-18 K906-C62 GN-18 L973-C80 GN-16 M737-C77 WH-18 M739-C134 YL-18 M739-C135 YL-18 M740-C74 PK-18 M906-C111 BU-18 N707-C147 PU-18 T725-C146 WH-18 T967-C118 YL-18 200-C161 BK-16 200-C162 BK-18 200-C163 BK-18 A209-C122 BK-18 A209-C124 BK-18 A209-C125 BK-18 229-C182 BK-14 235-C170 BK-18 235-C172 BK-18 235-C192 BK-18

MOTOR

101-CG1 RD-00

101-CF1 RD-00

1 2 3 4

109-CL1 RD-4

304-C137 WH-8

GND-FR 6

POS

109-C138 RD-4 403-C151 GN-18 E554-C11 PK-18

101-CA1 RD-00 101-CP1 RD-00 101-CF1 RD-00

S

L5

K-C1 2434507 H792-K1 BR-18 M745-K2 GY-18 M748-K3 BR-18 200-K4 BK-18

L72

1 2

177-A71 RD-6 108-C136 RD-4

L5

109-C138 RD-4

STARTER MOTOR 2071556 2371962 (NOTE A)

MTR BAT

ATCH-JUMP START RECEPTACLE 2G1830 (NOTE B)

A-C21 1552269

200-A30 BK-18 200-A18 BK-18 306-A2 GN-16 306-A3 GN-16 306-A20 GN-16 200-A85 BK-16 177-A71 RD-6

101-CR1 RD-00 101-CP1 RD-00

BREAKER BOX

306-A2 GN-16 200-A30 BK-18

BATTERY FRONT 3T5760

L22

G

NEG

L6

108-C136 RD-4

POS

L10

NOTE E

B+ B-

NEG

200-CE1 BK-00

200-CE1 BK-00

ALTERNATOR 1855294

L24

403-C151 GN-18

POS

308-C113 YL-16 147-C73 PU-16 763-C75 BU-18 788-C81 YL-18 A762-C87 PU-18 F889-C129 WH-18 G723-C92 YL-18 G973-C201 OR-18 H446-C119 PK-18 H746-C76 YL-18 H747-C85 BR-18 K850-C120 BR-18 K856-C95 PU-18 K857-C97 WH-18 K858-C99 YL-18 K860-C93 BU-18 K861-C96 GN-18 K862-C98 GY-18 K864-C82 PK-18 K865-C89 PU-18 K866-C79 WH-18 K868-C83 BR-18 K869-C84 BU-18 K871-C78 WH-18 K876-C90 BR-18 K877-C91 BU-18 K904-C117 GN-18 M737-C77 WH-18 M739-C134 YL-18 M739-C135 YL-18 M740-C74 PK-18 M906-C111 BU-18 T967-C118 YL-18 235-C166 BK-14 A209-C122 BK-18 A209-C124 BK-18 A209-C125 BK-18

R

101-C139 RD-4 108-C136 RD-4 109-C138 RD-4 130-C1 RD-14 168-C51 RD-10 304-C137 WH-8 317-C15 YL-18 321-C40 BR-18 322-C6 GY-16 403-C151 GN-18 405-C16 GY-18 487-C19 OR-18 491-C20 PK-18 495-C22 GN-18 496-C23 WH-18 607-C7 PK-16 616-C9 BU-16 892-C152 BR-18 893-C153 GN-18 998-C71 BR-18 A588-C167 GN-18 A751-C144 YL-18 A768-C64 BU-18 A769-C65 GY-18 C468-C28 BU-18 C991-C150 PK-18 E554-C11 PK-18 F716-C21 WH-18 F773-C69 OR-18 F774-C70 WH-18 G828-C148 WH-18 G829-C149 GN-18 G833-C145 PK-18 K906-C62 GN-18 L973-C80 GN-16 N707-C147 PU-18 T725-C146 WH-18 200-C161 BK-16 200-C162 BK-18 200-C163 BK-18 235-C41 BK-18 235-C42 BK-18 235-C43 BK-18 235-C154 BK-18 235-C160 BK-16 308-C168 YL-16 308-C168 YL-16 308-C4 YL-16 308-C140 YL-16

C-C64 2304011 1 E554-C11 PK-18 2 200-C191 BK-18

101-CC1 RD-00

L175

101-CA1 RD-00

101-CP1 RD-00

I

A-C9 START RELAY DIODE 1552269 1974385 1 2

306-A3 GN-16 200-A18 BK-18

L6 101-CA1 RD-00

101-CP1 RD-00

A C COMPRESSOR CLUTCH SOL 2597243

L72 L155

101-CJ1 RD-4

L72

101-CA1 RD-00

L9 INJECTOR 2 LS

L1

L69

L69

L71

C

C9 TIER III ADEM IV C-C58 2267475 1607689 1 2 ANALOG SENSOR POWER 3 ANALOG SENSOR RETURN 4 THROTTLE POWER 5 998-C71 BR-18 THROTTLE RETURN 6 7 8 893-C153 GN-18 CAT DATA LINK + 9 892-C152 BR-18 CAT DATA LINK 10 11 12 13 14 15 16 NOT AVAILABLE-USED ON J2 17 18 19 FUEL PUMP RELAY 20 317-C15 YL-18 21 22 F773-C69 OR-18 THROTTLE BACKUP (ACCEL) 23 F774-C70 WH-18 THROTTLE BACKUP (DECEL) 24 SHARED WITH TDC CAL 25 SHARED WITH TDC CAL 26 27 NOT AVAILABLE-USED ON J2 28 405-C16 GY-18 LOW OIL PRESS. OUTPUT 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 130-C179 RD-14 +B 49 50 51 52 130-C180 RD-14 +B 53 130-C181 RD-14 +B 54 55 56 57 58 59 F716-C21 WH-18 USER DEFINED SHUTDOWN 60 61 229-C183 BK-14 -B 62 63 229-C184 BK-14 -B 64 65 229-C185 BK-14 -B 66 F889-C129 WH-18 THROTTLE 67 68 69 70 308-C127 YL-16 IGNITION KEY SW AE-C1 2274002 1 2 3 4 C987-AE99 RD-18 5 INLET AIR HEATER 6 7 8 9 G855-AE91 PU-18 10 IAPCV RETURN 11 12 995-AE12 BU-18 13 ENGINE COOLANT TEMPERATURE 14 R746-AE20 PK-18 15 INTAKE MANIFOLD AIR 16 G829-AE93 GN-18 17 PRESSURE SENSOR COMMON 18 19 G854-AE92 PK-18 20 IAPCV 21 22 23 24 E963-AE27 BK-18 25 PRIMARY ENGINE SPEED/TIMING G856-AE22 WH-18 26 TIMING CALIBRATION PROBE + 27 994-AE10 GY-18 28 ENGINE OIL PRESSURE SENSOR 29 G833-AE47 PK-18 30 ENG COOLANT TEMP SENSOR COMMON 31 32 33 34 E964-A26 WH-18 35 PRIMARY ENG SPEED TIMING SNSR G857-AE30 YL-18 36 TIMING CALIBRATION PROBE 37 38 39 C991-AE33 PK-18 40 FUEL PRESSURE 41 42 43 44 45 E966-AE49 YL-18 46 SECONDARY ENGINE SPEED/TIMING E965-AE48 BU-18 47 SECONDARY ENGINE SPEED/TIMING 48 49 50 51 52 53 G827-AE2 BU-18 54 ANALOG RETURN 55 C967-AE15 BU-18 56 INTAKE MANIFOLD AIR TEMPERATURE R747-AE6 GY-18 57 ATMOSPHERIC PRESSURE 58 59 60 61 A751-AE13 YL-18 62 FUEL TEMPERATURE 63 64 T725-AE32 WH-18 65 DIFFERENTIAL FUEL PRESSURE SW 66 67 68 69 70 71 G828-AE92 WH-18 72 PRESSURE SENSOR +5V 73 74 75 76 77 78 G850-AE98 BU-18 79 AIR INLET HEATER RETURN G826-AE1 BR-18 80 ANALOG POWER +5V 81 82 N707-AE31 PU-18 83 FUEL DIFF PRESS SW RETURN 84 G849-AE96 BR-18 85 INJECTOR ACTION PRESS SENSOR 86 87 88 89 90 91 92 93 94 95 96 97 98 T860-AE34 OR-18-XLPE 99 INJECTOR 5 & 6 HS 100 101 102 103 INJECTOR 1 & 2 HS 104 T858-AE23 GY-18-XLPE 105 T962-AE28 WH-18-XLPE INJECTOR 5 LS 106 T959-AE18 BR-18-XLPE INJECTOR 3 LS 107 T961-AE29 GN-18-XLPE INJECTOR 6 LS 108 T960-AE19 BU-18-XLPE INJECTOR 4 LS 109 110 111 112 113 114 INJECTOR 3 & 4 HS 115 T859-AE37 WH-18-XLPE 116 T957-AE16 PU-18-XLPE INJECTOR 1 LS 117 118 T958-AE17 YL-18-XLPE INJECTOR 2 LS 119 120

L33

ENGINE

D

317-C15 YL-18 405-C16 GY-18 412-C17 BU-18 430-C18 BU-18 487-C19 OR-18 491-C20 PK-18 F716-C21 WH-18 495-C22 GN-18 496-C23 WH-18 A755-C24 PK-18 A756-C25 BU-18 A757-C26 GY-18 A758-C27 BR-18 C468-C28 BU-18 E472-C29 GN-18 H476-C30 WH-18 H473-C31 BR-18 G976-C32 BU-18 L972-C33 BU-18 H474-C34 GN-18 H475-C35 BU-18 K849-C36 YL-18 E997-C123 RD-18 K851-C37 BU-18 K852-C38 GN-18 X738-C39 PK-18 321-C40 BR-18 235-C41 BK-18 235-C42 BK-18 235-C43 BK-18 310-C44 PU-16 506-C45 PU-18 578-C46 BU-16 893-C47 GN-18 892-C48 BR-18 251-C49 YL-18 261-C50 GN-18 NOTE E C-C2 NOTE E 1343295 168-C51 RD-10

L20

L155

L28

36 Page, Color 2

E

308-C4 YL-16 184-C5 RD-14 322-C6 GY-16 607-C7 PK-16 780-C8 PU-16 616-C9 BU-16 147-C10 PU-16 E554-C11 PK-18 514-C12 PU-16 C506-C13 WH-16 403-C14 GN-18

CAN DATA LINK A. CAN DATA LINK B.

L10

C-C1

130-C1 RD-14 172-C2 RD-18 L973-C80 GN-16 A588-C3 GN-18

GND-ECM MOUNT

L27

RENR9599-01 VOL 1

F

L2

130-C1 RD-14 147-C10 PU-16 168-C51 RD-10 172-C2 RD-18 184-C5 RD-14 251-C49 YL-18 252-C60 YL-18 261-C50 GN-18 262-C61 GN-18 308-C4 YL-16 310-C44 PU-16 317-C15 YL-18 321-C40 BR-18 322-C6 GY-16 403-C14 GN-18 405-C16 GY-18 412-C17 BU-18 430-C18 BU-18 487-C19 OR-18 491-C20 PK-18 495-C22 GN-18 496-C23 WH-18 506-C45 PU-18 514-C12 PU-16 578-C46 BU-16 607-C7 PK-16 616-C9 BU-16 780-C8 PU-16 892-C48 BR-18 893-C47 GN-18 998-C71 BR-18 A588-C3 GN-18 A755-C24 PK-18 A756-C25 BU-18 A757-C26 GY-18 A758-C27 BR-18 A768-C64 BU-18 A769-C65 GY-18 C468-C28 BU-18 C506-C13 WH-16 E472-C29 GN-18 E473-C55 GY-18 E474-C52 OR-18 E554-C11 PK-18 E997-C123 RD-18 F716-C21 WH-18 F773-C69 OR-18 F774-C70 WH-18 F889-C68 WH-18 G976-C32 BU-18 H473-C31 BR-18 H474-C34 GN-18 H475-C35 BU-18 H476-C30 WH-18 K843-C56 GN-18 K844-C53 GY-18 K847-C57 PU-18 K848-C54 WH-18 K849-C36 YL-18 K851-C37 BU-18 K852-C38 GN-18 K906-C62 GN-18 K907-C63 BU-18 L968-C207 OR-18 L969-C66 WH-18 L972-C33 BU-18 L973-C80 GN-16 N793-C86 GN-18 N794-C58 GY-18 N795-C59 WH-18 X738-C39 PK-18 235-C41 BK-18 235-C42 BK-18 235-C43 BK-18

235-GN23 BK-18

ENGINE

G

1

SENSOR SUPPLY +8V SENSOR SUPPLY RETURN KEY SWITCH ON BODY GND

PRODUCT LINK (NOTE AA)

H

STARTING CIRCUIT. GROUND CIRCUIT. STARTING AID CIRCUIT. CAT DATA LINK.

RS-232 DATA LINK.

SERIAL SERVICE CONNECTOR

I

780-C8 PU-16 H704-C202 PK-18 X738-C39 PK-18 K859-C205 BR-18 K863-C204 OR-18 L968-C67 OR-18 L968-C207 OR-18

L8

AIR CLEANER INDICATOR 2552966

L12

L12

NOTE E

L6

578-C46 BU-16 506-C45 PU-18 200-C163 BK-18

COOLANT LEVEL SW 2459206

L11

L4

L5

L5

FUEL PRESS. SENSOR 2392396

L4

RD-4 RD-4 RD-4 WH-8

+5V GND SIGNAL

L4

308-C140 YL-16 403-C151 GN-18 892-C121 BR-18 892-C152 BR-18 893-C116 GN-18 893-C153 GN-18 A751-C144 YL-18 A760-C108 GY-18 C991-C150 PK-18 G828-C148 WH-18 G829-C149 GN-18 G833-C145 PK-18 H704-C202 PK-18 N707-C147 PU-18 N789-C107 BU-18 T725-C146 WH-18 200-C161 BK-16 200-C162 BK-18 235-C154 BK-18 235-C160 BK-16 L968-C207 OR-18 K863-C204 OR-18 K859-C205 BR-18 L968-C67 OR-18

NOTE E

172-C2 RD-18 310-C44 PU-16 403-C14 GN-18 412-C17 BU-18 430-C18 BU-18 514-C12 PU-16 780-C8 PU-16 892-C48 BR-18 893-C47 GN-18 C506-C13 WH-16 G976-C32 BU-18 X738-C39 PK-18 147-C10 PU-16 147-C10 PU-16 147-C72 PU-16 147-C73 PU-16 130-C1 RD-14 168-C51 RD-10 184-C5 RD-14 251-C49 YL-18 252-C60 YL-18 261-C50 GN-18 262-C61 GN-18 308-C4 YL-16 317-C15 YL-18 321-C40 BR-18 322-C6 GY-16 405-C16 GY-18 487-C19 OR-18 491-C20 PK-18 495-C22 GN-18 496-C23 WH-18 506-C45 PU-18 578-C46 BU-16 607-C7 PK-16 616-C9 BU-16 998-C71 BR-18 A588-C3 GN-18 A755-C24 PK-18 A756-C25 BU-18 A757-C26 GY-18 A758-C27 BR-18 A768-C64 BU-18 A769-C65 GY-18 C468-C28 BU-18 E472-C29 GN-18 E473-C55 GY-18 E474-C52 OR-18 E554-C11 PK-18 E997-C123 RD-18 F716-C21 WH-18 F773-C69 OR-18 F774-C70 WH-18 F889-C68 WH-18 H473-C31 BR-18 H474-C34 GN-18 H475-C35 BU-18 H476-C30 WH-18 K843-C56 GN-18 K844-C53 GY-18 K847-C57 PU-18 K848-C54 WH-18 K849-C36 YL-18 K851-C37 BU-18 K852-C38 GN-18 K906-C62 GN-18 K907-C63 BU-18 L968-C207 OR-18 L969-C66 WH-18 L972-C33 BU-18 L973-C80 GN-16 N793-C86 GN-18 N794-C58 GY-18 N795-C59 WH-18 235-C41 BK-18 235-C42 BK-18 235-C43 BK-18

L3

101-C139 109-C138 108-C136 304-C137

OR-18 YL-18 GN-18

C-C8 1552267

CAN SHIELD

2

L3

L4

A B C

L12

L3

L969-C66 WH-18 L972-C33 BU-18 L973-C80 GN-16 N793-C86 GN-18 N794-C58 GY-18 N795-C59 WH-18 235-C41 BK-18 235-C42 BK-18 235-C43 BK-18 506-C45 PU-18 578-C46 BU-16

L16

NOTE E L12

C-C12 C-C13 1552272 3E3376 1 147-C72 PU-16 2 235-C155 BK-18 3 G976-C32 BU-18 4

235-C158 BK-18 310-C44 PU-16 430-C18 BU-18 514-C12 PU-16 C506-C13 WH-16 200-C161 BK-16 200-C162 BK-18

235-C155 BK-18 235-C156 BK-18

FUEL PRESS. SW 2122768

NOTE E

H704-AR1 PK-18

CONN 1

B C A

N960-GL2 OR-18 N957-GL1 PK-18 N979-GL3 GN-18

GL-C1 2434508 N960-GL2 OR-18 N957-GL1 PK-18 N979-GL3 GN-18

CAN LOW

3

L157

J

OR-18 PK-18 GN-18 YL-18 BR-18

FUEL TEMP SENSOR 1978391

L5

1 2 3 4 5 6

OR-18 PK-18 GN-18 YL-18 BR-18

L67

235-GN14 BK-18

SIGNAL GND

147-C72 PU-16 172-C2 RD-18 310-C44 PU-16 403-C14 GN-18 412-C17 BU-18 430-C18 BU-18 514-C12 PU-16 780-C8 PU-16 892-C48 BR-18 893-C47 GN-18 C506-C13 WH-16 G976-C32 BU-18 X738-C39 PK-18

L6

N960-GK6 N957-GK5 N979-GK9 N970-GK7 N973-GK8

GN-C3 2305010 172-GN8 RD-18 308-GN10 YL-16 403-GN12 GN-18

RS-232 PORT #1-CDC RS-232 PORT #1-GND

235-C157 BK-18

GK-C1 CONN 2 2434508 1 172-GK1 RD-18 2 308-GK3 YL-16 3 403-GK4 GN-18 4 5 6 235-GK2 BK-18

L70

RS-232 PORT #1-RXD RS-232 PORT #1-DTR

4

L10

L68

N973-GN20 BR-18 N979-GN21 GN-18

L15

L15

C-C7 3E3370

147-C72 PU-16 172-C2 RD-18 308-C140 YL-16 310-C44 PU-16 403-C151 GN-18 403-C14 GN-18 403-C141 GN-18 403-C141 GN-18 412-C17 BU-18 430-C18 BU-18 514-C12 PU-16 892-C143 BR-18 892-C143 BR-18 892-C48 BR-18 892-C121 BR-18 892-C152 BR-18 893-C142 GN-18 893-C142 GN-18 893-C47 GN-18 893-C116 GN-18 893-C153 GN-18 A751-C144 YL-18 A760-C108 GY-18 C506-C13 WH-16 C991-C150 PK-18 G828-C148 WH-18 G829-C149 GN-18 G833-C145 PK-18 G976-C32 BU-18 N707-C147 PU-18 N789-C107 BU-18 T725-C146 WH-18 200-C161 BK-16 200-C162 BK-18 235-C154 BK-18 235-C160 BK-16

ATCH-PRIMING PUMP 0000000

C-C11 1552269 1 412-C17 BU-18 2 235-C156 BK-18

RS-232 PORT #1-TXD

235-C159 BK-18 235-C160 BK-16 235-C158 BK-18

MATE C-C18 (PL121SR)(NOTE AA)

CAT DATA LINK + CAT DATA LINK -

L15

N960-GN17 OR-18 N970-GN19 YL-18

5

1636637

L12

N957-GN15 PK-18

G828-C148 WH-18 G829-C149 GN-18 C991-C150 PK-18

147-C72 PU-16 412-C17 BU-18 A751-C144 YL-18 A760-C108 GY-18 C991-C150 PK-18 G828-C148 WH-18 G829-C149 GN-18 G833-C145 PK-18 G976-C32 BU-18 N707-C147 PU-18 N789-C107 BU-18 T725-C146 WH-18 235-C154 BK-18

NOTE E 893-GN6 GN-18 892-GN5 BR-18

L67

L68 GND-FR 5 2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

L14

GPS ANTENNA 1

GATEWAY ECM 2399954 (NOTE Y)

GN-C2 1607690

6

BK-18 WH-18 RD-18

C-C6 1552269 1 T725-C146 WH-18 2 N707-C147 PU-18

172-C2 RD-18 308-C140 YL-16 403-C141 GN-18 892-C143 BR-18 893-C142 GN-18 235-C159 BK-18

L68

SATELLITE ANTENNA 1

C-C5 1552269 1 A751-C144 YL-18 2 G833-C145 PK-18

L70

K

L67

200-WM1 BK-16

PROD LINK 2ND GENERATION RADIO 2639088 GK-C3 (NOTE Y,Z) 1552252 PROD LINK ANTENNA 2662861 172-GK1 RD-18 BATT+ 1 (NOTE Y,Z) 235-GK2 BK-18 GND 2 308-GK3 YL-16 KEY SWITCH ON 3 403-GK4 GN-18 ALT R-TERM 4 5 N957-GK5 PK-18 RS-232-TXD 6 SAT GPS N960-GK6 OR-18 RS-232-RXD 7 N979-GK9 GN-18 RS-232-GND 8 N970-GK7 YL-18 RS-232-DTR 9 N973-GK8 BR-18 RS-232-DCD 10 11 12

7

ATCH-PRIMING PUMP SW 1655970

GP-C3 1552269 1 MOTOR T788-GP4 GN-16 2 200-GP5 BK-16

NOTE E

MATE GK-C1 (PL121SR) (NOTE AA) CONN 6

8

L70

L70

L14

200-GP3 BK-18 326-GP1 RD-16 A893-GP2 OR-16 T788-GP4 GN-16

L66

892-GN5 BR-18 893-GN6 GN-18 172-GN1 RD-18 172-GN1 RD-18 172-GN7 RD-18 172-GN8 RD-18 308-GN3 YL-16 308-GN3 YL-16 308-GN9 YL-16 308-GN10 YL-16 403-GN4 GN-18 403-GN4 GN-18 403-GN11 GN-18 403-GN12 GN-18 235-GN2 BK-18 235-GN2 BK-18 235-GN13 BK-18 235-GN23 BK-18 235-GN14 BK-18 235-GN14 BK-18 403-GN12 GN-18 308-GN10 YL-16 172-GN8 RD-18 N957-GN15 PK-18 N959-GN16 PK-18 N960-GN17 OR-18 N963-GN18 OR-18 N970-GN19 YL-18 N973-GN20 BR-18 N979-GN21 GN-18 N981-GN22 GN-18

L14

9

L7

NOTE E

1 2 3 4 5 6

MATE GN-C1 (PL321SR) (NOTE AA)

10

130-C1 RD-14 147-C73 PU-16 168-C51 RD-10 184-C5 RD-14 251-C49 YL-18 252-C60 YL-18 261-C50 GN-18 262-C61 GN-18 308-C4 YL-16 317-C15 YL-18 321-C40 BR-18 322-C6 GY-16 405-C16 GY-18 487-C19 OR-18 491-C20 PK-18 495-C22 GN-18 496-C23 WH-18 607-C7 PK-16 616-C9 BU-16 998-C71 BR-18 A588-C167 GN-18 A588-C88 GN-18 A588-C3 GN-18 A588-C3 GN-18 A755-C24 PK-18 A756-C25 BU-18 A757-C26 GY-18 A758-C27 BR-18 A768-C64 BU-18 A769-C65 GY-18 C468-C28 BU-18 E472-C29 GN-18 E473-C55 GY-18 E474-C52 OR-18 E554-C11 PK-18 E997-C123 RD-18 F716-C21 WH-18 F773-C69 OR-18 F774-C70 WH-18 F889-C68 WH-18 H473-C31 BR-18 H474-C34 GN-18 H475-C35 BU-18 H476-C30 WH-18 K843-C56 GN-18 K844-C53 GY-18 K847-C57 PU-18 K848-C54 WH-18 K849-C36 YL-18 K851-C37 BU-18 K852-C38 GN-18 K906-C62 GN-18 K907-C63 BU-18

L66

C-C18 2305010 172-C2 RD-18 308-C140 YL-16 403-C141 GN-18 892-C143 BR-18 893-C142 GN-18 235-C159 BK-18

11

L9

L66

1 RD-18 2 YL-16 3 GN-18 4 BR-18 5 GN-18 6 BK-18 GN-C1 2434508

12

GP-C2 1552267 A A893-GP2 OR-16 C B 326-GP1 RD-16

L71

L

C-C19 2434508

CONN 6 172-GN1 308-GN3 403-GN4 892-GN5 893-GN6 235-GN2

13

L8

PRODUCT LINK (NOTE AA)

14

K859-C205 BR-18 K863-C204 OR-18 L968-C67 OR-18 308-C140 YL-16 403-C151 GN-18 892-C121 BR-18 892-C152 BR-18 893-C116 GN-18 893-C153 GN-18 A751-C144 YL-18 A760-C108 GY-18 C991-C150 PK-18 G828-C148 WH-18 G829-C149 GN-18 G833-C145 PK-18 H704-C202 PK-18 N707-C147 PU-18 N789-C107 BU-18 T725-C146 WH-18 200-C161 BK-16 200-C162 BK-18 235-C154 BK-18 235-C160 BK-16 L968-C207 OR-18

15

101-C139 RD-4 108-C136 RD-4 109-C138 RD-4 130-C1 RD-14 168-C51 RD-10 304-C137 WH-8 308-C4 YL-16 308-C140 YL-16 317-C15 YL-18 321-C40 BR-18 322-C6 GY-16 403-C151 GN-18 405-C16 GY-18 487-C19 OR-18 491-C20 PK-18 495-C22 GN-18 496-C23 WH-18 607-C7 PK-16 616-C9 BU-16 892-C152 BR-18 893-C153 GN-18 998-C71 BR-18 A588-C167 GN-18 A751-C144 YL-18 A768-C64 BU-18 A769-C65 GY-18 C468-C28 BU-18 C991-C150 PK-18 E554-C11 PK-18 F716-C21 WH-18 F773-C69 OR-18 F774-C70 WH-18 G828-C148 WH-18 G829-C149 GN-18 G833-C145 PK-18 K906-C62 GN-18 L973-C80 GN-16 N707-C147 PU-18 T725-C146 WH-18 200-C161 BK-16 200-C162 BK-18 200-C163 BK-18 235-C41 BK-18 235-C42 BK-18 235-C43 BK-18 235-C154 BK-18 235-C160 BK-16 147-C73 PU-16 184-C5 RD-14 251-C49 YL-18 252-C60 YL-18 261-C50 GN-18 262-C61 GN-18 892-C121 BR-18 893-C116 GN-18 A588-C88 GN-18 A755-C24 PK-18 A756-C25 BU-18 A757-C26 GY-18 A758-C27 BR-18 A760-C108 GY-18 E472-C29 GN-18 E473-C55 GY-18 E474-C52 OR-18 E997-C123 RD-18 F889-C68 WH-18 H473-C31 BR-18 H474-C34 GN-18 H475-C35 BU-18 H476-C30 WH-18 H704-C202 PK-18 K843-C56 GN-18 K844-C53 GY-18 K847-C57 PU-18 K848-C54 WH-18 K849-C36 YL-18 K851-C37 BU-18 K852-C38 GN-18 K907-C63 BU-18 L969-C66 WH-18 L972-C33 BU-18 N789-C107 BU-18 N793-C86 GN-18 N794-C58 GY-18 N795-C59 WH-18 K859-C205 BR-18 K863-C204 OR-18 L968-C67 OR-18

16

L69

17

200-GP5 BK-16 200-GP3 BK-18

18

1

A

Component

0001

Injector Cylinder #1

0002

Injector Cylinder #2

0003

Injector Cylinder #3

0004

Injector Cylinder #4

0005

Injector Cylinder #5

0006

Injector Cylinder #6

0041

Sensor Supply Voltage

0042

Injector Actuation Valve

0091

Throttle Position Sensor

0094

Fuel Pressure Sensor

0100

Engine Oil Pressure Sensor

0110

Engine Coolant Temperature Sensor

0164

Injector Actuation Pressure Sensor

0168

Electrical System Voltage

0172

Intake Manifold Air Temp Sensor

0174

Engine Temperature Sensor

0190

Engine Speed/timing Sensor.

0253

Personality Module Mismatch

0261

Engine Timing Calibration

0262

5 Volt Dc Sensor Power Supply

0268

Check Programmable Parameters

0274

Atmospheric Pressure Sensor

0286

Low Oil Pressure Lamp

0342

Secondary Engine Speed/timing Sensor

0617

Inlet Air Heater Relay

1639

Machine Security System

1785

Intake Manifold Pressure Sensor

2417

Ether Injection Control Solenoid

Machine Control System (MID No. 039) CID

Component

0041

Sensor Supply Voltage

0096

Fuel Level Sensor

0110

Engine Coolant Temperature Sensor

0167

Alternator Charging Voltage Sensor

0168

Electrical System Voltage

0171

Ambient Air Temperature Sensor

0190

Engine Speed/timing Sensor

0246

Can Data Link

0247

J1939 Data Link.

0248

Cat Data Link

0254

Electronic Control Module

0262

5 Volt Dc Sensor Power Supply

0271

Action Alarm

0362

Radiator Fan Speed Solenoid

0374

Swing Brake Solenoid

0544

Engine Cooling Fan Speed Sensor.

0581

Power Shift Pressure Solenoid

0586

Engine Speed Dial Switch

0588

Monitoring System Display

0598

Travel Speed Solenoid Valve

0600

Hydraulic Oil Temperature Sender

0735

Heavy Lift Solenoid Valve

1130

Left Side Attachment Pedal Sensor

1160

Hydraulic Lock Solenoid

1178

Boom Overload Pressure Sensor

1522

Relief Check Valve-2 Solenoid

1523

Relief Check Valve-1 Solenoid

1525

Travel Straight Solenoid

1590

Main Pump Flow Limitation Pressure Solenoid

1593

Attachment Valve #1 Extend Pressure Solenoid

1594

Attachment Valve #2 Extend Pressure Solenoid

1595

Attachment Valve #3 Extend Pressure Solenoid

1596

Attachment Valve #1 Retract Pressure Solenoid

1597

Attachment Valve #2 Retract Pressure Solenoid

1598

Attachment Valve #3 Retract Pressure Solenoid

1609

Squeeze Pressure Sensor

1657

Left Joystick Thumbwheel

1658

Right Joystick Thumbwheel

1665

Variable Relief Valve #1 Pressure Solenoid

1666

Variable Relief Valve #2 Pressure Solenoid

1931

Auxiliary Circuit Flow Combining Solenoids

2265

Hydraulic Pump 1 Outlet Pressure Sensor

2266

Hydraulic Pump 2 Outlet Pressure Sensor

2280

The Travel Alarm Relay

2300

Switch Panel

Product Link Radio (MID No. 122 ) CID

Component

0168

Electrical System Voltage

0254

Electronic Control Module

0269

Sensor Power Supply

1251

Alternator R-terminal Signal

¹ The CID is a diagnostic code that indicates which circuit is faulty. ² The MID is a diagnostic code that indicates which electronic control module diagnosed the fault.

Failure Mode Identifiers (FMI)¹ FMI No.

Failure Description

0

Data valid but above normal operational range.

1

Data valid but below normal operational range.

2

Data erratic, intermittent, or incorrect.

3

Voltage above normal or shorted high.

4

Voltage below normal or shorted low.

5

Current below normal or open circuit.

6

Current above normal or grounded circuit.

7

Mechanical system not responding properly.

8

Abnormal frequency, pulse width, or period.

9

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

14

Parameter failures.

15

Parameter failures.

16

Parameter not available.

17

Module not responding.

18

Sensor supply fault.

19

Condition not met.

20

Parameter failures.

Wire Color

101 103 105 108 109 112 113 114 115 118 120 123 124 125 127 129 130 135 139 141 142 143 147 149 152 154 160 165 168 169 172 175 177 179 180 184 189 199

RD RD RD RD RD PU OR RD RD GY YL WH GN RD OR BU RD BU OR RD RD BR PU RD BU RD PU YL RD PK RD RD RD BU GN RD RD OR

200 210 229 235 A209

BK BK BK BK BK

304 306 307 308 310 317 320 321 322 323 325 326 329 331 365

WH GN OR YL PU YL RD BR GY WH PK RD YL OR YL

251 252 261 262 403 405 410 412 430 487 491 495 496 C468 E472 E473 E474 E480 H446 H473 H474 H475 H476

YL YL GN GN GN GY WH BU BU OR PK GN WH BU GN GY OR PK PK BR GN BU WH

500 501 506 508 509 511 512 514 530 578 590 592 A513 A537 A579 A580 A581 A582 A584 A586 A588 C506 C560 C566 C569 E554 E562 E564 E565

BR GN PU PU WH BR GN PU OR BU GY BU RD PK OR BR GN PU BU OR GN WH OR PK YL PK PU PK BU

603 607 615 616 638 645 646 684 A623

PK PK YL BU WH RD RD RD BU

763 779

BU WH

Description Power Circuits Bat (+) Dome Lamp/Memory Key Sw Air Heater Relay Alternator Output (+) Term.

Main Power Relay Output Switch Panel Radio Horn Cab Lamp Relay Wiper Control ATCH 12V/7A Converter 1 ATCH Seat Heater Sw A/C A/C Condenser Fan Air Suspension Cigar Lighter Engine ECM 12V - 10A Converter / 12V - 7A Skt Radio Converter 24V Switched In Aux Ckt 2 Aux Ckt 3 Smart Boom ATCH Universal Quick Coupler Boom Lamp Relay Lower Wiper / Washer Neutral Start Relay Chassis Lamp Caution Lamp (for Crane) Refueling Pump Backup EPR Valve SW / Backup Res Product Link A/C Blower Main Breaker ATCH 12V/7A Converter 2 Aux Ckt 1 Machine ECM Neutral Start Limit Switch ATCH Beacon Relay Ground Circuits Main Chassis Gnd Converter Output (24/12 Volt) Bat (-) Electronic Pump Ctrl Ground Machine Ctrl Ground Basic Machine Circuits Starter Relay No. 1 Output Starter Relay Coil Key Sw To Neutral Start Sw Main Power Relay Coil Start Aid Sw To Start Aid Solenoid Start Aid Relay To Start Aid Solenoid Horn Relay Coil To Sw Backup Alarm Lamp Travel Alarm Warning Horn (forward) Fuel Pump Power Fuel Pump Relay Cut Out ATCH Priming Pump Switch ATCH Fuel Pump To Sw Travel Alarm Relay Fuel Pump Relay To Switch Monitoring Circuits Can 1 + (Monitor and Sw Panel) CAN 2 + (J1939)(MSS) Can 1 - (Monitor and Sw Panel) CAN 2 - (J1939)(MSS) Alternator (R) Term Low Oil Press Output Monitor Action Alarm Monitor Coolant Level Air Filter Switch Hyd Oil Flow Sw (Capsule Filter Switch) Hyd Oil Temp Sensor Fuel Level Signal Monitor Hyd Oil Level Engine Oil Level ATCH 12v Sensor Supply ATCH Joystick Thumbwheel RH ATCH Joystick Thumbwheel LH Overload Warning Cancel Switch Boom Cylinder Head Pressure Sensor Travel Straight Pressure Switch Travel Right Pressure Switch Travel Left Pressure Switch Joystick Pressure Switch Accessory Circuits Upper Window to Under Window Switch Wiper - Front (Low) Washer - Front Radio Speaker Right Radio Speaker Right (common) Radio Speaker Left Radio Speaker Left (common) A/C Condenser Fan Motor +B Washer Right Washer Aux Wiper Sw To Intermittent Module 3 DC/DC 12v Switched Out DC/DC 12v Memory Out ATCH Seat Heater Switch Wiper Motor Brake Wiper Motor Wiper Motor Reverse Wiper Motor Stop Front Window Limit Sw To Wiper Control Wiper Sw To Wiper Control ATCH QC Hyd Lock On Relay A/C Condenser Fan Motor Signal Aux Speaker + Aux Speaker Second DC/DC Converter 12V Switched Out A/C Compressor Clutch Solenoid ATCH QC Hyd Lock Priority Relay ATCH QC Hyd Lock On Relay ATCH Universal QC Sw Lighting Circuits ATCH Rotary Beacon ATCH Fine Swing Control Switch Cab Flood Lamp Relay Boom Flood Lamp Relay ATCH Beacon Relay Boom Lamp Relay Chassis Lamp Relay Cab Flood Lamp Diode Right Cab Flood Lamp Sw To Relay Control Circuits Travel Straight Solenoid ATCH Quick Coupler Engage Solenoid

Wire #

Wire Color

780 788 789 892 893 994 995 998 A751 A755 A756 A757 A758 A760 A762 A768 A769 A770 A893 C987 C991 E963 E964 E965 E966 E997 F716 F773 F774 F889 G723 G826 G827 G828 G829 G833 G849 G850 G854 G855 G856 G857 G973 G976 H704 H746 H747 H792 K843 K844 K847 K848 K849 K850 K851 K852 K856 K857 K858 K859 K860 K861 K862 K863 K864 K865 K866 K868 K869 K871 K876 K877 K904 K906 K907 L885 L886 L968 L969 L972 L973 L976 M736 M737 M739 M740 M743 M744 M745 M746 M747 M748 M749 M906 N707 N789 N793 N794 N795 N957 N959 N960 N963 N970 N973 N979 N981 R725 R746 R747 T725 T776 T788 T858 T859 T860 T901 T902 T957 T958 T959 T960 T961 T962 T967 X738

PU YL RD BR GN GY BU BR YL PK BU GY BR GY PU BU GY PK OR RD PK BK WH BU YL RD WH OR WH WH YL BR BU WH GN PK BR BU PK PU WH YL OR BU PK YL BR BR GN GY PU WH YL BR BU GN PU WH YL BR BU GN GY OR PK PU WH BR BU WH BR BU GN GN BU BU BU OR WH BU GN GN BU WH YL PK GN WH BU YL BU OR PK BU PU BU GN GY WH PK PK OR OR YL BR GN GN WH PK GY WH RD GN GY WH OR YL PK PU YL BR BU GN WH YL PK

Description Control Circuits Continued ATCH Quick Coupler Disengage Solenoid Engine Speed Pickup Hyd Lock Diode Cat Data Link Cat Data Link + Engine Oil Pressure Sensor Engine Coolant Temperature Throttle Return (pin 29) Fuel Temperature Sensor Throttle Position Switch 1 Throttle Position Switch 2 Throttle Position Switch 3 Throttle Position Switch 4 Electronic Pump Control Throttle +5v Fan Speed Sensor + (Eng) Power Shift Pressure Solenoid Power Shift Pressure Solenoid Backup EPR Valve Sw Fuel Sw To Fuel Priming Pump Relay Inlet Air Heater Fuel Pressure Sensor Primary Engine Speed / Timing Primary Eng Spd Timing Snsr Secondary Eng Spd / Timing Secondary Eng Spd / Timing Hydraulic Lock Solenoid Secondary Shutdown Sw Backup Governor Acel Backup Governor Decel Throttle Position Feedback (Backup Switch) Heavy Lift Solenoid Valve (replaces B733 YL) Analog Power +5V Analog Return Fuel Pressure Sensor +5v Fuel Pressure Sensor Ground Engine Coolant Temp Sensor Common Injector Action Pressure Sensor Air Inlet Heater Return IAPCV IAPCV Return Timing Calibration Probe Timing Calibration Probe Boom Raise Press Sw To Crush Press Sw ATCH Water Separator Sensor Reversing Fan Solenoid Radiator Fan Control Sol + (replace B770 YL) Radiator Fan Control Sol - (replace B771 br) ATCH Boom Up Down Pressure Switch Right Hand Handle Upper Switch Left Hand Handle Upper Sw Right Hand Handle Fore Sw (for Smart Boom) Left Hand Handle Fore Sw ATCH Stem 1 Status ATCH Stem 2 Status ATCH Stem 3 Status ATCH Stem 4 Status ATCH Stem 1 Extend Solenoid ATCH Stem 1 Retract Solenoid ATCH Stem 3 Extend Solenoid ATCH Stem 4 Extend Prv ATCH Stem 1 Retract Solenoid ATCH Stem 2 Retract Solenoid ATCH Stem 3 Retract Solenoid ATCH Stem 4 Control Valve B ATCH Relief Valve 1 ATCH Relief Valve 2 ATCH 1 way / 2 way Control Valve ATCH Stem 2 Extend Solenoid ATCH Stem 3 Extend Solenoid Pump Flow Combine Solenoid ATCH Relief 1 Check Solenoid ATCH Relief 2 Check Solenoid Pump Pressure Sensor 1 Swing Brake Solenoid Signal Swing Brake Solenoid +b Optional Rocker Switch Optional Settings Switch Electronic Pump Control Ps Valve ( ) Electronic Pump Control Ps Valve (+) One Touch Low Idle Switch Fine Swing Control Relay To Solenoid Valve Excavator Fuel Pump Switch Backup EPR Valve Sw Front Flow Limit Valve Solenoid ATCH Relief Solenoid Return 2 Travel Straight Solenoid ATCH Boom Float Disable Relay ATCH Smart Boom Select Switch Pin 2 ATCH Smart Boom Up Down Relay ATCH Smart Boom Select Switch Pin 1 ATCH Smart Boom Select Switch Pin 3 ATCH Smart Boom Down Relay ATCH Boom Check Solenoid 2 ATCH Squeeze Press Sensor Fuel Differential Pressure SW Return Ambient Temp Sensor Foot Pedal Sw Aux Pedal LH Aux Pedal RH RS 232 TXD RS-232 PORT #3-RXD RS-232-RXD RS-232 PORT #3-TXD RS-232-DTR RS-232-DCD RS-232-GND RS-232 PORT #3-GND 2ND Filter Sw Intake Air Manifold Atmospheric Pressure Differential Fuel Pressure SW ATCH Priming Pump Relay ATCH Fuel Priming Pump Injector 1&2 HS Injector 3&4 HS Injector 5&6 HS Mss Exciter Coil In Mss Exciter Coil Out Injector 1 LS Injector 2 LS Injector 3 LS Injector 4 LS Injector 6 LS Injector 5 LS Pump Pressure Sensor 2 SP Filter Sw. To Control

Related Electrical Service Manuals Title Alternator: Electric Starting Motor:

RENR9599-01 March 2007

Form Number 1855294 (DENSO HDB)

SENR4130

2371962 (DELCO 50 MT)

SENR3860

Symbols

2071556 Consist:

6V5582 (DENSO F8.0)

SENR4975

Consist:

2071557 (DELCO 42 MT)

SENR3581

T

Engine Control:

Pressure Symbol

RENR5089

Machine Control:

RENR9848

Product Link Radio:

RENR7911

Connector Location Connector Number

Schematic

Machine

Location

Location

CONN 19

E-12

4

CONN 20

D-12

4

CONN 21

C-12

4

CONN 22

C-12

4

CONN 26

A-11

G

CONN 27

A-10

D

CONN 28

A-10

D

CONN 29

A-9

D

CONN 30

D-9

G

CONN 31

A-8

D

CONN 32

A-7

D

CONN 33

A-7

D

CONN 34

B-7

G

CONN 35

D-6

G

CONN 36

C-6

G

CONN 37

C-6

G

CONN 38

B-6

G

CONN 39

B-6

G

CONN 40

F-5

G

CONN 41

F-5

G

CONN 42

B-4

B

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).

No circle indicates that the wire cannot be disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground.

It is grounded by being fastened to the machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

330D Excavator Electrical System

The connectors shown in this chart are for harness to harness connectors.

Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart.

T

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

Harness And Wire Symbols 1 2

Low Fuel Pressure

E265

User Defined Shutdown

E360

Low Engine Oil Pressure

E361

High Engine Coolant Temperature

E362

Engine Overspeed

E363

High Fuel Temperature

E390

Fuel Filter Restriction

E539

High Intake Manifold Air Temperature

L-C12 3E-5179

AG-C4 111-7898

Part Number For Connector Recepticle

1

5A

Receptacle Pin or Socket Number

Single Wire Connector

9X-1123

200-L32 BK-14

2

Harness identification code: This example indicates wire 135 in harness "AG".

Ground Connection

Volume 2: Platform and Console Area

Fuse (5 Amps) Component Part Number

Plug

Circuit Identification Number

Wire Color

Wire Gauge

Printed in U.S.A.

© 2007 Caterpillar All Rights Reserved

Component Location Schematic Location

Machine Location

Converter- 12v-7a 1 (atch)

D-4

G

Converter- 12v-7a 2 (atch)

D-4

G

Diode- Accessory

C-7

Diode- Hyd Lock Ground- Frame 7 Ground- Platform

E-9

Heater - Seat (atch)

C-4

J

Switch- Pressure- Aux Pump (atch)

E-1

G

Indicator- Unit

B-2

B

Switch- Pressure- High (atch)

D-1

G

Joystick- Left Hand (atch)

E-3

C

Switch- Pressure- Medium (atch)

E-1

G

Joystick- Right Hand (atch)

C-3

B

Switch- Pressure- Travel Left

D-1

G

Key Reader- Mss (atch)

C-3

B

Switch- Pressure- Travel Right

D-1

G

Switch- Aux Pedal (atch)

E-1

A

Switch- Pressure-travel Straight (atch)

D-1

G

Switch- Backup Epr Valve

A-4

B

Switch- Secondary Shutdown

A-11

G

Switch- Backup Governor

B-4

B

Switch- Throttle Position

B-2

G

Switch- Exciter Coil (atch)

C-2

B

Component C

4

D G A

B

Schematic Location

Machine Location

Switch- Horn

E-3

C

Switch- Idle- One Touch Low

C-3

B

G

Switch- Joystick- Left Hand 3 (atch)

F-3

C

C-7

G

Switch- Joystick- Right Hand 3 (atch)

C-3

B

F-12

G

Switch- Key

B-2

B

G

Switch- Neutral Start Limit

F-3

C

Machine locations are repeated for components located close together.

A = Located inside of cab, operator's platform B = Located inside of right console.

C = Located inside of left console.

Component

D = Located inside cab at rear G = Located under operator's platform J = Located in operator's seat

Off Machine Switch Specification

J

B

G

Condition

High Boost Pressure

Harness Connector Serialization Code: The "C" stands for "Connector" and the number indicates which connector in the harness. (C1, C2, C3, .....)

325-AG135 PK-14 Socket

Pin

Sure-Seal connector: Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets.

Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)

Part Number for Connector Plug

C-C4 AG-C3 130-6795 130-6795

4

E198

1 2

Deutsch connector: Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.

Wire, Cable, or Harness Assembly Identification: Includes Harness Identification Letters and Harness Connector Serialization Codes

A

E162

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.

GGE1-UP THJ1-UP LRM1-up ERN1-UP HAS1-UP RAS1-UP T2Y1-UP

D

High Fuel Pressure

Circuit Breaker Symbol

Flow Symbol

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it.

1673466

E096

Level Symbol

Symbols And Definitions

Part No.

Event Codes Engine Control

Temperature Symbol

Fuse - A component in an electrical circuit that will open the circuit if too much current flows through it.

¹The FMI is a diagnostic code that indicates what type of failure has occurred.

Event Code

Harness And Wire Electrical Schematic Symbols

Machine Harness Connector And Component Locations

Function ATCH Aux Punp Pressure Switch (Stem 4) ATCH Midium Pressure Switch (Stem 3) ATCH High Pressure Switch (Stem 1) ATCH Travel Straight Pressure Switch Travel Lert Pressure Switch Travel Right Pressure Switch

Actuate

490 ± 49 Kpa (71± 7.1 psi)

Deactuate

290 Kpa min (42 psi min)

Contact Position

Normally Open

20 Page

CID

Wire Description Wire #

RENR9599-01 VOL 2

Component Identifiers (CID¹) Module Identifier (MID²) Engine Control System (MID No. 036)

12

11

10

9

8

7

6

5

4

OPERATOR STATION

3

2

1

OPERATOR STATION CONSOLE(LH)

2304011 326-A159 RD-16

E472-A84 E473-A50 K843-A57 K847-A22

200-A82 BK-16 200-A94 BK-16 200-A102 BK-18 200-A110 BK-14 200-A111 BK-16 200-A112 BK-16

200-A8 BK-14 200-A93 BK-14 200-A53 BK-16 200-A85 BK-16 200-A29 BK-14 200-A7 BK-14 200-A51 BK-14

1 2

A-C18 2434505 A-C17 2304011

MATE A-C33

1 2 3 4

J-C8 2305008

E472-J15 E473-J16 K843-J17 M743-J12

A-C24 2304009 K906-A73 GN-18 A768-A77 BU-18 A769-A78 GY-18 105-A37 RD-16 A537-A41 PK-18 K907-A74 BU-18

2434507 GN-18 GY-18 GN-18 GN-18

NOTE E

J-C7 1 CONN 34 2 MATE G-C1 3 4

1 2 3 4 5 6 7 8 9 10 11 12

1 2 3 4 5 6

G-C2 2434510 K906-G5 GN-18 A768-G6 BU-18 A769-G7 GY-18 105-G8 RD-16 A537-G9 PK-18 K907-G10 BU-18 M736-G11 BU-18 L969-G12 WH-18 L968-G13 OR-18 998-G14 BR-18 A770-G15 PK-18 F889-G16 WH-18

A537-G9 200-G35 200-G33 200-G34 200-G32 200-G32

169-A140 PK-18 200-A94 BK-16 235-A88 BK-18

1 2 3 4 5 6 7 8 9 10 11 12

YL-16 RD-16 OR-16 YL-18 GN-18

NOTE E

G-C4 2304009 A755-G23 PK-18 A756-G24 BU-18 A757-G25 GY-18 A758-G26 BR-18 L972-G27 BU-18 F774-G28 WH-18 F773-G29 OR-18 607-G30 PK-16

L99

169-G31 PK-18 200-G32 BK-16 235-G36 BK-18

CONN 39

A-C26 2434509 113-A155 OR-18 200-A102 BK-18 509-A69 WH-18 512-A67 GN-18 607-A103 PK-16 103-A63 RD-16 508-A68 PU-18 511-A66 BR-18

1 2 3 4 5 6 7 8

G-C5 2312295 113-G44 200-G45 509-G46 512-G47 607-G48 103-G49 508-G50 511-G51

OR-18 BK-18 WH-18 GN-18 PK-16 RD-16 PU-18 BR-18

A-C5 2434508 1 +12V MEMORY OUT 2 +12V SWITCHED OUT 3 GND (12V) 4 GND (24V) 5 +24V BATTERY IN 6 +24V SWITCHED IN

NOTE E A-C2 2304011

CONN 31

CONN 32

CONN 33

MATE F-C10

MATE F-C6

MATE F-C7

MATE F-C8

MATE F-C9

MATE F-C53

SH3 F-8

SH3 F-8

SH3 F-7

SH3 F-6

SH3 F-6

SH3 F-5

BREAK POINT 3 BREAK POINT 4 SH3 F-12 SH3 F-11

1 2 3 4 5 6 7 8

AJ-C1 2312295 113-AJ1 200-AJ3 509-AJ4 512-AJ5

OR-18 BK-18 WH-18 GN-18

103-AJ6 RD-16 508-AJ7 PU-18 511-AJ8 BR-18

L98

MATE A-C26 (NOTE R)

M743-J12 GN-18

1 2

A-C23 1027964

2304011 PK-18 BK-18 BK-18 BK-18 BK-16 BK-16

235-G41 235-G42 235-G43 235-G40

BK-18 BK-18 BK-18 BK-18

235-G36 235-G36 235-G40 235-G39 235-G37 235-G37

BK-18 BK-18 BK-18 BK-18 BK-18 BK-18

E472-G1 235-G42 E473-G2 235-G41 K843-G3 K847-G4

G-C7 2434505

G-C6 1 2

1

SW-COM SW-1 SW-2 SW-3

1

ATCH-JOYSTICK LH 2277617

HORN SW 2220225

A-C36 2397352 1 E472-A133 GN-18 2 235-A136 BK-18 3 N794-A129 GY-18 4 5 6

235-A144 BK-18 235-A149 BK-18 235-A148 BK-18 235-A104 BK-18 E472-A133 GN-18 K849-A150 YL-18 K851-A142 BU-18 K852-A105 GN-18 N794-A129 GY-18 H475-A146 BU-18 200-A110 BK-14 235-A137 BK-18 235-A137 BK-18 ATCH 12V 7A CONVERTER 1 2341004 (7.5A)

235-A118 BK-18 235-A151 BK-18 235-A136 BK-18 235-A152 BK-18 235-A132 BK-18 235-A132 BK-18 235-A152 BK-18

A-C37 2472693 1 2 3 4 5 6

+8V GND PWM OUT

ATCH AUX PEDAL LH 2277597

CALIBRATION CALIBRATION

A-C31 A-C32 1552269 3E3364 1 K852-A105 GN-18 1 2 235-A104 BK-18 2

ATCH AUX PUMP PRESS SW (STEM4) 1673466

A-C25 A-C45 1552269 3E3364 1 K851-A142 BU-18 1 2 235-A144 BK-18 2

ATCH MIDIUM PRESS SW (STEM3) 1673466

A-C7 1552272 200-A110BK-14 A580-A65BR-14 A579-A40OR-14 118-A39GY-14

ATCH 12V 7A CONVERTER 2 2341004 (7.5A)

L100 NOTE E

NOTE E

L100

2

G-C8 2397352 GN-18 BK-18 GY-18 BK-18 GN-18 PU-18

G-C9 2472693 1 2 3 4 5 6

G-C10 7Y3967 235-G43 BK-18 1 G-C11 7Y3967 L972-G27 BU-18 1

TRAVEL L PRESS SW 1673466

A-C35 1552269 1 H474-A147 GN-18 2 235-A149 BK-18

TRAVEL R PRESS SW 1673466

A-C12 A-C44 1552269 3E3364 1 K849-A150 YL-18 1 2 235-A151 BK-18 2

ATCH HIGH PRESS SW (STEM1) 1673466

A-C13 A-C14 1552269 3E3364 1 H473-A38 BR-18 1 2 235-A118 BK-18 2

ATCH TRAVEL STRAIGHT PRESS SW 1673466

D

K906-G5 GN-18 A768-G6 BU-18

5

235-G38 BK-18

8

A769-G7 GY-18

11

BACKUP EPR VALVE SW 3 1636710 K907-G10 BU-18 1 169-G31 PK-18 6 L969-G12 WH-18 4 A770-G15 PK-18 9 M736-G11 BU-18 7 F889-G16 WH-18 12 L968-G13 OR-18 10 235-G37 BK-18 235-G38 BK-18

WIRE GROUP COLOR DESCRIPTIONS WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF. WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON. VOLTAGE CONVERTER OUTPUT CIRCUIT. STARTING CIRCUIT. GROUND CIRCUIT. STARTING AID CIRCUIT. MONITOR CIRCUIT. ENGINE CONTROL CIRCUIT .

ATCH-JOYSTICK RH 2277616

ONE TOUCH LOW IDLE SW 2220225

12 11 1 2 3 4 5 6 7 8 21 9 10 13 14 15 16 17 18 19 20

1 2 3 4 5 6 7 8

ATCH-MSS KEYREADER 2180404 (NOTE V) KEY ON GND CAN + CAN COIL SIG COIL RET

M-C1 1211168 T902-M12 PK-18 T901-M11 YL-18 607-M1 PK-16 200-M2 BK-18 235-M3 BK-18 A755-M4 PK-18 A756-M5 BU-18 A757-M6 GY-18 A758-M7 BR-18 308-M8 YL-16 326-M23 RD-16 307-M9 OR-16 105-M10 RD-16 113-M13 OR-18 200-M14 BK-18 509-M15 WH-18 512-M16 GN-18 607-M17 PK-16 103-M18 RD-16 508-M19 PU-18 511-M20 BR-18

ATCH-EXCITER COIL 2065208 (NOTE V) M-C4 M-C5 1552269 3E3364 2 T902-M12 PK-18 2 1 T901-M11 YL-18 1

NOTE E L103

M-C2 7Y3952 1 607-M1 PK-16 2 200-M2 BK-18

L104

MACHINE CONTROL CIRCUIT. MACHINE SECURITY CONTROL CIRCUIT. HEATER AND AIR CONDITIONER CIRCUIT. WIPER/WASHER CIRCUIT. CAN DATA LINK A. CAN DATA LINK B. CAT DATA LINK.

IND UNIT 1709324 GND +B

M-C3 THROTTLE POS SW 1552273 1060107 1 235-M3 BK-18 BK COM 2 A755-M4 PK-18 PK S1 3 A756-M5 BU-18 BU S2 4 A757-M6 GY-18 GN S3 5 A758-M7 BR-18 BR S4 6

L104 L105

L106 L107

L106

308-M8 YL-16

R

326-M23 RD-16 307-M9 OR-16 105-M10 RD-16

C OFF S ON B ST

SYMBOL DESCRIPTION BLADE, SPADE, RING, OR SCREW TERMINAL SPLICE

KEY SWITCH 9G7641

ELECTRICAL CONNECTION TO MACHINE STRUCTURE INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT

L107

1 ACC 2 GND SPKR LH(-)3 AUX-SPKR(-)4 SPKR RH(-)5 ILLUM 6 BACKUP 7 SPKR LH(+) 8 AUX-SPKR(+) 9 SPKR RH(+)10

ATCH-AM FM RADIO FOR JPN 2510537 ATCH AM FM RADIO FOR OSJ 2510539 ATCH AM RADIO FOR JPN 2510541 1 AUX SPKR

M-C6 1532541 113-M13 OR-18 200-M14 BK-18 509-M15 WH-18 C566-M22 PK-18 512-M16 GN-18 607-M17 PK-16 103-M18 RD-16 508-M19 PU-18 C560-M21 OR-18 511-M20 BR-18

6

CONNECTOR GOLD TERMINAL

L107

M-C8 7Y3967 C560-M21 OR-18

L#

ANTENNA 2594883

M-C7 Z7Y3966 1 C566-M22 PK-18

ABBREV BK BR BU GN GY OR PK PU RD WH YL

COLOR BLACK BROWN BLUE GREEN GRAY ORANGE PINK PURPLE RED WHITE YELLOW

ATCH WIRE, CABLE, COMPONENT CIRCUIT GROUPING DESIGNATION

PLATFORM AND CONSOLE AREA OF OPERATOR STATION SCHEMATIC FOR MODEL : 330D PART No. 251-0617 CHG-LEVEL V01 2 OF 3

SHEET

CONSOLE(RH)

5

4

3

B

CIRCUIT NOT CONNECTED

OPERATOR STATION

7

C

L103

CONN 42

BACKUP GOV SW 1 1636711 F773-G29 OR-18 3 F774-G28 WH-18

SW-COM SW-1 SW-2

ATCH-ANTENNA CABLE 2382260

BREAK POINT 5 SH3 F-11

OPERATOR STATION

8

E

1 WIPER MOTOR 2 DOGA 3 251-3482 4

A-C40 1552269 1 H475-A146 BU-18 2 235-A148 BK-18

SW-3

1

ATCH-JOYSTICK RH 3 SW 2475185

G-C12 G-C14 1552264 3E3388 1 308-G19 YL-16 2 200-G34 BK-18 3 252-G21 YL-18 4 262-G22 GN-18 5 T901-G52 YL-18 6 T902-G53 PK-18 7 8 G-C13 1027964 T902-G53 PK-18 T901-G52 YL-18 607-G30 PK-16 200-G33 BK-18 235-G39 BK-18 A755-G23 PK-18 A756-G24 BU-18 A757-G25 GY-18 A758-G26 BR-18 308-G18 YL-16 326-G54 RD-16 307-G20 OR-16 105-G8 RD-16 113-G44 OR-18 200-G45 BK-18 509-G46 WH-18 512-G47 GN-18 607-G48 PK-16 103-G49 RD-16 508-G50 PU-18 511-G51 BR-18

1

SW-3

1

+B GND PWM OUT

1 2 3 4 5 6

SW-4 SW-COM SW-1 SW-2

ANTENNA

2

235-G38 BK-18 235-G37 BK-18 L968-G13 OR-18 F889-G16 WH-18 M736-G11 BU-18 A770-G15 PK-18 L969-G12 WH-18 169-G31 PK-18 K907-G10 BU-18

1 2 3 4 5 6

1 ATCH-SEAT HEATER 2299093 2359027(UN TILT) 2 1

998-G14 BR-18

L98

252-A49 YL-18 262-A128 GN-18

252-A120 YL-18 252-A126 YL-18 252-A49 YL-18

262-A127 GN-18 262-A121 GN-18 262-A128 GN-18

PU-18 WH-18 BR-18 GN-18 BK-14 YL-18 GN-18 508-A68 509-A69 511-A66 512-A67 200-A51 251-A47 261-A48

495-A54 GN-18 496-A61 WH-18 C468-A62 BU-18

147-A58 PU-16 L973-A153 GN-16 235-A33 BK-18 200-A29 BK-14 403-A52 GN-18 405-A75 GY-18 412-A60 BU-18 491-A56 PK-18

200-A7 BK-14 892-A31 BR-18 893-A32 GN-18 103-A63 RD-16 113-A117 OR-18 430-A42 BU-18 487-A43 OR-18 506-A35 PU-18 780-A83 PU-16 A537-A41 PK-18 578-A34 BU-16 A579-A40 OR-14 A580-A65 BR-14 118-A39 GY-14 G976-A45 BU-18 X738-A44 PK-18 135-A25 BU-16 210-A26 BK-16 C569-A27 YL-16 229-A28 BK-16

CONN 39

CONN 29

9

A-C4 2305010 1 2 C569-A27 YL-16 3 229-A28 BK-16 4 200-A112 BK-16 5 179-A17 BU-16 6 179-A16 BU-16

F774-G28 WH-18 F773-G29 OR-18

CONN 28

10

A-C11 2434508 1 +12V MEMORY OUT 2 +12V SWITCHED OUT 3 GND (12V) 4 GND (24V) 5 +24V BATTERY IN 6 +24V SWITCHED IN

103-G49 RD-16 105-G8 RD-16 113-G44 OR-18 252-G21 YL-18 262-G22 GN-18 307-G20 OR-16 308-G17 YL-16 308-G17 YL-16 308-G18 YL-16 308-G19 YL-16 326-G54 RD-16 508-G50 PU-18 509-G46 WH-18 511-G51 BR-18 512-G47 GN-18 607-G30 PK-16 607-G48 PK-16 A755-G23 PK-18 A756-G24 BU-18 A757-G25 GY-18 A758-G26 BR-18 E472-G1 GN-18 E473-G2 GY-18 K843-G3 GN-18 K847-G4 PU-18 L972-G27 BU-18 200-G45 BK-18

NOTE E

CONN 27

BREAK POINT 2 SH3 F-9

G-C3 2305010 308-G17 326-G54 307-G20 252-G21 262-G22

CONN 38

A-C42 2434510 A755-A100 PK-18 A756-A99 BU-18 A757-A98 GY-18 A758-A97 BR-18 L972-A96 BU-18 F774-A107 WH-18 F773-A106 OR-18 607-A95 PK-16

M743-J12 GN-18

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

A-C52 1211168

A-C10 2305010 1 2 135-A25 BU-16 3 210-A26 BK-16 4 200-A111 BK-16 5 120-A119 YL-16 6 120-A109 YL-16

GN-18 GY-18 GN-18 PU-18

NOTE E

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

321-A122 BR-18

A770-A141 PK-18

317-A59 YL-18

308-A108 YL-16 310-A55 PU-16

616-A13 BU-16 125-A92 RD-16 322-A15 GY-16 120-A1 YL-16 172-A9 RD-18 179-A64 BU-16 638-A19 WH-16 105-A37 RD-16 169-A140 PK-18

130-A10 RD-14

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

A-C20 1211168

607-A21 PK-16 154-A23 RD-18 127-A124 OR-16 306-A20 GN-16 124-A86 GN-14 307-A24 OR-16 175-A87 RD-14 320-A14 RD-18 184-A11 RD-14

168-A70 RD-10 1

A-C3 1343295

+B GND PWM OUT

CONSOLE(RH)

G-C1 2305008 E472-G1 E473-G2 K843-G3 K847-G4

CONN 36

A-C34 2434508

103-A63 RD-16 105-A37 RD-16 113-A117 OR-18 120-A1 YL-16 124-A86 GN-14 125-A92 RD-16 130-A10 RD-14 127-A124 OR-16 135-A25 BU-16 147-A58 PU-16 154-A23 RD-18 168-A70 RD-10 169-A140 PK-18 172-A9 RD-18 175-A87 RD-14 177-A71 RD-6 179-A64 BU-16 184-A11 RD-14 251-A47 YL-18 261-A48 GN-18 306-A20 GN-16 307-A24 OR-16 308-A80 YL-16 308-A139 YL-16

11

179-A64 BU-16

CONN 37

177-A71 RD-6

235-A115 BK-18 F716-A114 WH-18 2 1

SECONDARY SHUTDOWN SW 4D1836 2 1 235-AG1 BK-18 3

12

1 2 3 4

GN-18 GY-18 GN-18 PU-18

L969-A89 WH-18 L968-A90 OR-18 998-A138 BR-18 A770-A141 PK-18 F889-A101 WH-18

A-C22 1254766

1 2 3 4 5 6

H-C4 7Y3967 1 320-H8 RD-18 H-C5 7Y3967 1 200-H9 BK-18

CONN 34

HYD LOCK DIODE A-C46 1974385 1552269 1 789-A158 RD-18 2 E997-A154 RD-18

CONN 34

CONN 26

GR-C2 2434505 1 326-GR1 RD-16 2

CONN 35

A-C33 2434507 ACC DIODE A-C47 1974385 1552269 1 789-A157 RD-18 2 113-A156 OR-18

NOTE E

F716-AG2 WH-18

1 2

308-A139 YL-16 326-A159 RD-16 307-A24 OR-16 252-A126 YL-18 262-A127 GN-18

AG-C1 2434505

2397352 E472-H1 GN-18 235-H6 BK-18 E474-H2 OR-18 235-H7 BK-18 K844-H3 GY-18 K848-H4 WH-18

A-C43 1552269 1 H476-A145 WH-18 2 235-A137 BK-18

NOTE E

A-C15 2304011

A-C50 2434505

A-C49

A-C28 A-C48 3E3364 1552269 2 235-A152 BK-18 1 N793-A131 GN-18

BREAK POINT 1 SH1 I-4

A

L102

ATCH-JOYSTICK LH 3 SW 2475185

H-C7 2472693 1 2 3 4 5 6

H-C3

326-GR1 RD-16

789-A157 RD-18 789-A158 RD-18 E997-A154 RD-18

OPERATOR STATION

L175

20 Page, Color 2

RENR9599-01 VOL 2

B

SW-3

1

200-H14BK-16 A588-H11GN-18 154-H10RD-18 189-H12RD-18 320-H8 RD-18 E472-H1GN-18 E474-H2OR-18 K844-H3GY-18 K848-H4WH-18 235-H5 BK-18 235-H5 BK-18 235-H6 BK-18 235-H7 BK-18 200-H13BK-16 200-H13BK-16 200-H14BK-16 200-H9 BK-18

120-A1 YL-16

113-A155 OR-18 113-A156 OR-18 789-A123 RD-18

235-A76 BK-18 235-A132 BK-18 235-A88 BK-18 235-A113 BK-18 235-A113 BK-18 235-A143 BK-18 252-A120 YL-18 262-A121 GN-18 E997-A154 RD-18

200-A85 BK-16 306-A20 GN-16 177-A71 RD-6

235-A152 BK-18 F774-A107 WH-18 E472-A84 GN-18 A756-A99 BU-18 H476-A145 WH-18 K847-A22 PU-18 K906-A73 GN-18 K907-A74 BU-18 L968-A90 OR-18 L969-A89 WH-18 L972-A96 BU-18 E473-A50 GY-18 K843-A57 GN-18 200-A94 BK-16 200-A102 BK-18 235-A88 BK-18 235-A137 BK-18 252-A126 YL-18 262-A127 GN-18 105-A37 RD-16 103-A63 RD-16 N793-A131 GN-18 169-A140 PK-18 307-A24 OR-16 308-A139 YL-16 508-A68 PU-18 509-A69 WH-18 511-A66 BR-18 512-A67 GN-18 607-A95 PK-16 607-A103 PK-16 998-A138 BR-18 A537-A41 PK-18 A755-A100 PK-18 F889-A101 WH-18 A757-A98 GY-18 A758-A97 BR-18 A768-A77 BU-18 A769-A78 GY-18 A770-A141 PK-18 F773-A106 OR-18 113-A117 OR-18

F716-A114 WH-18 235-A115 BK-18

235-A33 BK-18 235-A115 BK-18 235-A125 BK-18 235-A125 BK-18

F

1

H473-A38 BR-18 H474-A147 GN-18 A579-A40 OR-14 A580-A65 BR-14 118-A39 GY-14 235-A143 BK-18 235-A143 BK-18

326-GR1 RD-16

A-C41 2434510 K906-A73 GN-18 K907-A74 BU-18 A768-A77 BU-18 A769-A78 GY-18 L969-A89 WH-18 L968-A90 OR-18 F889-A101 WH-18 F773-A106 OR-18 F774-A107 WH-18 998-A138 BR-18

NEUTRAL START LIMIT SW 1114799

SW-4 SW-COM SW-1 SW-2

120-A1 YL-16 135-A25 BU-16 179-A64 BU-16 C569-A27 YL-16 200-A111BK-16 200-A112BK-16 210-A26 BK-16 229-A28 BK-16

326-GR1 RD-16

MATE C-C4 SH1 J-1

252-A120 YL-18 262-A121 GN-18

L101

H-C1 2434508 320-H8 RD-18 200-H13 BK-16 154-H10 RD-18 189-H12 RD-18 A588-H11 GN-18 127-H15 OR-16

1 2 3 4 5 6

CONSOLE(LH)

M743-J12 GN-18

CONN 22

1 2 3 4 5 6 7 8 9 10 11 12

NOTE E

E472-A72 GN-18 E472-A84 GN-18 E472-A116 GN-18 E472-A116 GN-18 E474-A79 OR-18 E554-A4 PK-18 F716-A114 WH-18 F773-A106 OR-18 F774-A107 WH-18 F889-A101 WH-18 G976-A45 BU-18 H473-A38 BR-18 H474-A147 GN-18 H475-A146 BU-18 H476-A145 WH-18 K844-A46 GY-18 K847-A22 PU-18 K848-A36 WH-18 K849-A150 YL-18 K851-A142 BU-18 K852-A105 GN-18 K906-A73 GN-18 K907-A74 BU-18 L968-A90 OR-18 L969-A89 WH-18 L972-A96 BU-18 E473-A50 GY-18 K843-A57 GN-18 N794-A129 GY-18 X738-A44 PK-18

1 2 3 4 5 6

1 + B 2 GND ATCH-AIR SUSPENSION 2405063

CONN 40

638-A19 WH-16 200-A53 BK-16

C

1 2 3 4 5 6 7 8 9 10 11 12

NOTE E

200-A53 BK-16

CONN 21

MATE C-C3 SH1 J-1

1

E472-A133 GN-18

1 2 3 4 5 6 7 8 9 10 11 12

A-C6 2304009 124-A86 GN-14 200-A8 BK-14 175-A87 RD-14 E554-A4 PK-18 607-A91 PK-16 200-A93 BK-14 514-A5 PU-16 C506-A6 WH-16 125-A92 RD-16

235-A143 BK-18 A580-A65 BR-14 118-A39 GY-14 A579-A40 OR-14 H473-A38 BR-18 H474-A147 GN-18 K851-A142 BU-18 H475-A146 BU-18 K849-A150 YL-18 N794-A129 GY-18 200-A110 BK-14 235-A132 BK-18 E472-A133 GN-18 235-A137 BK-18 K852-A105 GN-18 235-A152 BK-18

105-A37 RD-16 508-A68 PU-18 113-A117 OR-18 120-A1 YL-16 135-A25 BU-16 103-A63 RD-16 154-A23 RD-18 169-A140 PK-18 179-A64 BU-16 307-A24 OR-16 320-A14 RD-18 308-A139 YL-16 127-A124 OR-16 509-A69 WH-18 512-A67 GN-18 511-A66 BR-18 A580-A65 BR-14 118-A39 GY-14 A579-A40 OR-14 607-A95 PK-16 607-A103 PK-16 A537-A41 PK-18 A770-A141 PK-18 C569-A27 YL-16 210-A26 BK-16 229-A28 BK-16 252-A126 YL-18 262-A127 GN-18

CONN 20

MATE C-C2 SH1 J-1

NOTE E

CONN 30

607-A91 PK-16 607-A21 PK-16 607-A21 PK-16 616-A13 BU-16 780-A83 PU-16 892-A31 BR-18 893-A32 GN-18 A537-A41 PK-18 A770-A141 PK-18 C468-A62 BU-18 C569-A27 YL-16 G976-A45 BU-18 X738-A44 PK-18 200-A7 BK-14 200-A29 BK-14 210-A26 BK-16 200-A51 BK-14 229-A28 BK-16 235-A33 BK-18 252-A120 YL-18 262-A121 GN-18 252-A126 YL-18 262-A127 GN-18

D

GND-PLATFORM

200-A93 BK-14 200-A8 BK-14 E554-A4 PK-18 C506-A6 WH-16 514-A5 PU-16 124-A86 GN-14 175-A87 RD-14 125-A92 RD-16 607-A91 PK-16

MATE C-C1 SH1 L-1

317-A59 YL-18 405-A75 GY-18 412-A60 BU-18 430-A42 BU-18 487-A43 OR-18 491-A56 PK-18 F716-A114 WH-18 495-A54 GN-18 496-A61 WH-18 A755-A100 PK-18 A756-A99 BU-18 A757-A98 GY-18 A758-A97 BR-18 C468-A62 BU-18 E472-A116 GN-18 H476-A145 WH-18 H473-A38 BR-18 G976-A45 BU-18 L972-A96 BU-18 H474-A147 GN-18 H475-A146 BU-18 K849-A150 YL-18 E997-A154 RD-18 K851-A142 BU-18 K852-A105 GN-18 X738-A44 PK-18 321-A122 BR-18 235-A125 BK-18 235-A113 BK-18 235-A143 BK-18 310-A55 PU-16 506-A35 PU-18 578-A34 BU-16 893-A32 GN-18 892-A31 BR-18 251-A47 YL-18 261-A48 GN-18 A-C29 1343296 168-A70 RD-10 A-C1 2304009 E474-A79 OR-18 K844-A46 GY-18 K848-A36 WH-18 E473-A50 GY-18 K843-A57 GN-18 K847-A22 PU-18 N793-A131 GN-18 N794-A129 GY-18

200-A85 BK-16 L973-A153 GN-16 578-A34 BU-16 130-A10 RD-14 147-A58 PU-16 168-A70 RD-10 172-A9 RD-18 177-A71 RD-6 184-A11 RD-14 251-A47 YL-18 261-A48 GN-18 306-A20 GN-16 308-A80 YL-16 310-A55 PU-16 321-A122 BR-18 A756-A99 BU-18 322-A15 GY-16 403-A52 GN-18 405-A75 GY-18 412-A60 BU-18 430-A42 BU-18 487-A43 OR-18 491-A56 PK-18 495-A54 GN-18 496-A61 WH-18 506-A35 PU-18 514-A5 PU-16 A755-A100 PK-18 607-A81 PK-16 616-A13 BU-16 780-A83 PU-16 892-A31 BR-18 893-A32 GN-18 998-A138 BR-18 A588-A12 GN-18 N793-A131 GN-18 317-A59 YL-18 A757-A98 GY-18 A758-A97 BR-18 A768-A77 BU-18 A769-A78 GY-18 C506-A6 WH-16 C468-A62 BU-18

H475-A146 BU-18 998-A138 BR-18 A588-A12 GN-18 A755-A100 PK-18 A756-A99 BU-18 A757-A98 GY-18 A758-A97 BR-18 A768-A77 BU-18 A769-A78 GY-18 E472-A84 GN-18 E997-A154 RD-18 E472-A72 GN-18 E474-A79 OR-18 F773-A106 OR-18 F774-A107 WH-18 F889-A101 WH-18 H473-A38 BR-18 H474-A147 GN-18 H476-A145 WH-18 K844-A46 GY-18 K847-A22 PU-18 K848-A36 WH-18 K849-A150 YL-18 K851-A142 BU-18 K852-A105 GN-18 K906-A73 GN-18 K907-A74 BU-18 L968-A90 OR-18 L969-A89 WH-18 L972-A96 BU-18 E473-A50 GY-18 N793-A131 GN-18 N794-A129 GY-18 235-A88 BK-18 235-A132 BK-18 235-A143 BK-18 235-A76 BK-18 105-A37 RD-16 113-A117 OR-18 120-A1 YL-16 127-A124 OR-16 135-A25 BU-16 154-A23 RD-18 169-A140 PK-18 179-A64 BU-16 307-A24 OR-16 308-A139 YL-16 320-A14 RD-18 509-A69 WH-18 511-A66 BR-18 512-A67 GN-18 A580-A65 BR-14 118-A39 GY-14 A579-A40 OR-14 607-A95 PK-16 607-A103 PK-16 A537-A41 PK-18 K843-A57 GN-18 A770-A141 PK-18 C569-A27 YL-16 210-A26 BK-16 229-A28 BK-16 252-A126 YL-18 103-A63 RD-16 262-A127 GN-18 E472-A133 GN-18 508-A68 PU-18

308-A108 YL-16 308-A108 YL-16 310-A55 PU-16 317-A59 YL-18 320-A14 RD-18 321-A122 BR-18 322-A15 GY-16 403-A52 GN-18 405-A75 GY-18 412-A60 BU-18 430-A42 BU-18 487-A43 OR-18 491-A56 PK-18 495-A54 GN-18 496-A61 WH-18 508-A68 PU-18 506-A35 PU-18 511-A66 BR-18 509-A69 WH-18 512-A67 GN-18 A579-A40 OR-14 A580-A65 BR-14 118-A39 GY-14 578-A34 BU-16 L973-A153 GN-16 607-A95 PK-16 607-A103 PK-16 607-A81 PK-16

CONN 19

308-A80 YL-16 184-A11 RD-14 322-A15 GY-16 607-A81 PK-16 780-A83 PU-16 616-A13 BU-16 147-A58 PU-16 E554-A4 PK-18 514-A5 PU-16 C506-A6 WH-16 403-A52 GN-18

K851-A142 BU-18 998-A138 BR-18 235-A143 BK-18 A588-A12 GN-18 A755-A100 PK-18 A756-A99 BU-18 A757-A98 GY-18 A758-A97 BR-18 A768-A77 BU-18 A769-A78 GY-18 F889-A101GN-18 E472-A84 GN-18 E474-A79 OR-18 F773-A106 OR-18 F774-A107 WH-18 E472-A72 WH-18 H473-A38 BR-18 H474-A147 GN-18 H475-A146 BU-18 H476-A145 WH-18 K844-A46 GY-18 K847-A22 PU-18 K848-A36 WH-18 K849-A150 YL-18 K852-A105 GN-18 K906-A73 GN-18 K907-A74 BU-18 L968-A90 OR-18 L969-A89 WH-18 L972-A96 BU-18 E473-A50 GY-18 K843-A57 GN-18 N794-A129 GY-18 235-A76 BK-18 235-A88 BK-18 235-A132 BK-18 E472-A133 GN-18 E997-A154 RD-18 N793-A131 GN-18 L973-A153 GN-16 130-A10 RD-14 147-A58 PU-16 168-A70 RD-10 172-A9 RD-18 177-A71 RD-6 184-A11 RD-14 251-A47 YL-18 261-A48 GN-18 306-A20 GN-16 308-A80 YL-16 310-A55 PU-16 317-A59 YL-18 321-A122 BR-18 322-A15 GY-16 403-A52 GN-18 405-A75 GY-18 412-A60 BU-18 430-A42 BU-18 487-A43 OR-18 491-A56 PK-18 495-A54 GN-18 496-A61 WH-18 506-A35 PU-18 514-A5 PU-16 578-A34 BU-16 607-A81 PK-16 616-A13 BU-16 780-A83 PU-16 892-A31 BR-18 893-A32 GN-18 C468-A62 BU-18 C506-A6 WH-16 E554-A4 PK-18 G976-A45 BU-18 X738-A44 PK-18 200-A7 BK-14 200-A8 BK-14 200-A29 BK-14 200-A51 BK-14 200-A53 BK-16 200-A93 BK-14 235-A33 BK-18 252-A120 YL-18 262-A121 GN-18

200-A7 BK-14 200-A8 BK-14 200-A51 BK-14 200-A53 BK-16 200-A93 BK-14 200-A29 BK-14 200-A85 BK-16

578-A34 BU-16 X738-A44 PK-18 L973-A153 GN-16 130-A10 RD-14 168-A70 RD-10 147-A58 PU-16 172-A9 RD-18 177-A71 RD-6 184-A11 RD-14 251-A47 YL-18 261-A48 GN-18 306-A20 GN-16 308-A80 YL-16 310-A55 PU-16 317-A59 YL-18 321-A122 BR-18 322-A15 GY-16 403-A52 GN-18 405-A75 GY-18 412-A60 BU-18 430-A42 BU-18 487-A43 OR-18 491-A56 PK-18 495-A54 GN-18 496-A61 WH-18 506-A35 PU-18 607-A81 PK-16 616-A13 BU-16 780-A83 PU-16 892-A31 BR-18 893-A32 GN-18 C468-A62 BU-18 G976-A45 BU-18 200-A7 BK-14 200-A29 BK-14 200-A51 BK-14 200-A53 BK-16 235-A33 BK-18 252-A120 YL-18 262-A121 GN-18 514-A5 PU-16 C506-A6 WH-16 E554-A4 PK-18 200-A8 BK-14 200-A93 BK-14

E

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54

A-C16 1532620 130-A10 RD-14 172-A9 RD-18 L973-A153 GN-16 A588-A12 GN-18

OPERATOR STATION

GND-FR 7

A-C51 2305010 320-A14 RD-18 200-A82 BK-16 154-A23 RD-18 789-A123 RD-18 A588-A12 GN-18 127-A124 OR-16

H-C6 1552267 A 154-H10 RD-18 B A588-H11 GN-18 C 189-H12 RD-18

OPERATOR STATION

F

1 2 3 4 5 6

H-C2 2305010 E472-H1 GN-18 E474-H2 OR-18 K844-H3 GY-18 K848-H4 WH-18 235-H5 BK-18

OPERATOR STATION

200-A82 BK-16 200-A102 BK-18 200-A110 BK-14 200-A94 BK-16 200-A111 BK-16 200-A112 BK-16

A-C8 2434508 E472-A72 GN-18 E474-A79 OR-18 K844-A46 GY-18 K848-A36 WH-18 235-A76 BK-18

H-C9 H-C8 2304011 2434505 1 127-H15 OR-16 2 200-H14 BK-16

L100

PA STRAP PLATF-FRAME GND 7G1060

CONN 41

A588-A12 GN-18 127-A124 OR-16 200-A82 BK-16 154-A23 RD-18 320-A14 RD-18 235-A76 BK-18 E472-A72 GN-18 E474-A79 OR-18 K844-A46 GY-18 K848-A36 WH-18 789-A123 RD-18

2

1

A

Component Injector Cylinder #1

0002

Injector Cylinder #2

0003

Injector Cylinder #3

0004

Injector Cylinder #4

0005

Injector Cylinder #5

0006

Injector Cylinder #6

0041

Sensor Supply Voltage

0042

Injector Actuation Valve

0091

Throttle Position Sensor

0094

Fuel Pressure Sensor

0100

Engine Oil Pressure Sensor

0110

Engine Coolant Temperature Sensor

0164

Injector Actuation Pressure Sensor

0168

Electrical System Voltage

0172

Intake Manifold Air Temp Sensor

0174

Engine Temperature Sensor

0190

Engine Speed/timing Sensor.

0253

Personality Module Mismatch

0261

Engine Timing Calibration

0262

5 Volt Dc Sensor Power Supply

0268

Check Programmable Parameters

0274

Atmospheric Pressure Sensor

0286

Low Oil Pressure Lamp

0342

Secondary Engine Speed/timing Sensor

0617

Inlet Air Heater Relay

1639

Machine Security System

1785

Intake Manifold Pressure Sensor

2417

Ether Injection Control Solenoid

Machine Control System (MID No. 039) CID

Component

0041

Sensor Supply Voltage

0096

Fuel Level Sensor

0110

Engine Coolant Temperature Sensor

0167

Alternator Charging Voltage Sensor

0168

Electrical System Voltage

0171

Ambient Air Temperature Sensor

0190

Engine Speed/timing Sensor

0246

Can Data Link

0247

J1939 Data Link.

0248

Cat Data Link

0254

Electronic Control Module

0262

5 Volt Dc Sensor Power Supply

0271

Action Alarm

0362

Radiator Fan Speed Solenoid

0374

Swing Brake Solenoid

0544

Engine Cooling Fan Speed Sensor.

0581

Power Shift Pressure Solenoid

0586

Engine Speed Dial Switch

0588

Monitoring System Display

0598

Travel Speed Solenoid Valve

0600

Hydraulic Oil Temperature Sender

0735

Heavy Lift Solenoid Valve

1130

Left Side Attachment Pedal Sensor

1160

Hydraulic Lock Solenoid

1178

Boom Overload Pressure Sensor

1522

Relief Check Valve-2 Solenoid

1523

Relief Check Valve-1 Solenoid

1525

Travel Straight Solenoid

1590

Main Pump Flow Limitation Pressure Solenoid

1593

Attachment Valve #1 Extend Pressure Solenoid

1594

Attachment Valve #2 Extend Pressure Solenoid

1595

Attachment Valve #3 Extend Pressure Solenoid

1596

Attachment Valve #1 Retract Pressure Solenoid

1597

Attachment Valve #2 Retract Pressure Solenoid

1598

Attachment Valve #3 Retract Pressure Solenoid

1609

Squeeze Pressure Sensor

1657

Left Joystick Thumbwheel

1658

Right Joystick Thumbwheel

1665

Variable Relief Valve #1 Pressure Solenoid

1666

Variable Relief Valve #2 Pressure Solenoid

1931

Auxiliary Circuit Flow Combining Solenoids

2265

Hydraulic Pump 1 Outlet Pressure Sensor

2266

Hydraulic Pump 2 Outlet Pressure Sensor

2280

The Travel Alarm Relay

2300

Switch Panel

Product Link Radio (MID No. 122 ) CID

Component

0168

Electrical System Voltage

0254

Electronic Control Module

0269

Sensor Power Supply

1251

Alternator R-terminal Signal

¹ The CID is a diagnostic code that indicates which circuit is faulty. ² The MID is a diagnostic code that indicates which electronic control module diagnosed the fault.

Failure Mode Identifiers (FMI)¹ FMI No.

Failure Description

0

Data valid but above normal operational range.

1

Data valid but below normal operational range.

2

Data erratic, intermittent, or incorrect.

3

Voltage above normal or shorted high.

4

Voltage below normal or shorted low.

5

Current below normal or open circuit.

6

Current above normal or grounded circuit.

7

Mechanical system not responding properly.

8

Abnormal frequency, pulse width, or period.

9

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

14

Parameter failures.

15

Parameter failures.

16

Parameter not available.

17

Module not responding.

18

Sensor supply fault.

19

Condition not met.

20

Parameter failures.

Wire Color

101 103 105 108 109 112 113 114 115 118 120 123 124 125 127 129 130 135 139 141 142 143 147 149 152 154 160 165 168 169 172 175 177 179 180 184 189 199

RD RD RD RD RD PU OR RD RD GY YL WH GN RD OR BU RD BU OR RD RD BR PU RD BU RD PU YL RD PK RD RD RD BU GN RD RD OR

200 210 229 235 A209

BK BK BK BK BK

304 306 307 308 310 317 320 321 322 323 325 326 329 331 365

WH GN OR YL PU YL RD BR GY WH PK RD YL OR YL

251 252 261 262 403 405 410 412 430 487 491 495 496 C468 E472 E473 E474 E480 H446 H473 H474 H475 H476

YL YL GN GN GN GY WH BU BU OR PK GN WH BU GN GY OR PK PK BR GN BU WH

500 501 506 508 509 511 512 514 530 578 590 592 A513 A537 A579 A580 A581 A582 A584 A586 A588 C506 C560 C566 C569 E554 E562 E564 E565

BR GN PU PU WH BR GN PU OR BU GY BU RD PK OR BR GN PU BU OR GN WH OR PK YL PK PU PK BU

603 607 615 616 638 645 646 684 A623

PK PK YL BU WH RD RD RD BU

763 779

BU WH

Description Power Circuits Bat (+) Dome Lamp/Memory Key Sw Air Heater Relay Alternator Output (+) Term.

Main Power Relay Output Switch Panel Radio Horn Cab Lamp Relay Wiper Control ATCH 12V/7A Converter 1 ATCH Seat Heater Sw A/C A/C Condenser Fan Air Suspension Cigar Lighter Engine ECM 12V - 10A Converter / 12V - 7A Skt Radio Converter 24V Switched In Aux Ckt 2 Aux Ckt 3 Smart Boom ATCH Universal Quick Coupler Boom Lamp Relay Lower Wiper / Washer Neutral Start Relay Chassis Lamp Caution Lamp (for Crane) Refueling Pump Backup EPR Valve SW / Backup Res Product Link A/C Blower Main Breaker ATCH 12V/7A Converter 2 Aux Ckt 1 Machine ECM Neutral Start Limit Switch ATCH Beacon Relay Ground Circuits Main Chassis Gnd Converter Output (24/12 Volt) Bat (-) Electronic Pump Ctrl Ground Machine Ctrl Ground Basic Machine Circuits Starter Relay No. 1 Output Starter Relay Coil Key Sw To Neutral Start Sw Main Power Relay Coil Start Aid Sw To Start Aid Solenoid Start Aid Relay To Start Aid Solenoid Horn Relay Coil To Sw Backup Alarm Lamp Travel Alarm Warning Horn (forward) Fuel Pump Power Fuel Pump Relay Cut Out ATCH Priming Pump Switch ATCH Fuel Pump To Sw Travel Alarm Relay Fuel Pump Relay To Switch Monitoring Circuits Can 1 + (Monitor and Sw Panel) CAN 2 + (J1939)(MSS) Can 1 - (Monitor and Sw Panel) CAN 2 - (J1939)(MSS) Alternator (R) Term Low Oil Press Output Monitor Action Alarm Monitor Coolant Level Air Filter Switch Hyd Oil Flow Sw (Capsule Filter Switch) Hyd Oil Temp Sensor Fuel Level Signal Monitor Hyd Oil Level Engine Oil Level ATCH 12v Sensor Supply ATCH Joystick Thumbwheel RH ATCH Joystick Thumbwheel LH Overload Warning Cancel Switch Boom Cylinder Head Pressure Sensor Travel Straight Pressure Switch Travel Right Pressure Switch Travel Left Pressure Switch Joystick Pressure Switch Accessory Circuits Upper Window to Under Window Switch Wiper - Front (Low) Washer - Front Radio Speaker Right Radio Speaker Right (common) Radio Speaker Left Radio Speaker Left (common) A/C Condenser Fan Motor +B Washer Right Washer Aux Wiper Sw To Intermittent Module 3 DC/DC 12v Switched Out DC/DC 12v Memory Out ATCH Seat Heater Switch Wiper Motor Brake Wiper Motor Wiper Motor Reverse Wiper Motor Stop Front Window Limit Sw To Wiper Control Wiper Sw To Wiper Control ATCH QC Hyd Lock On Relay A/C Condenser Fan Motor Signal Aux Speaker + Aux Speaker Second DC/DC Converter 12V Switched Out A/C Compressor Clutch Solenoid ATCH QC Hyd Lock Priority Relay ATCH QC Hyd Lock On Relay ATCH Universal QC Sw Lighting Circuits ATCH Rotary Beacon ATCH Fine Swing Control Switch Cab Flood Lamp Relay Boom Flood Lamp Relay ATCH Beacon Relay Boom Lamp Relay Chassis Lamp Relay Cab Flood Lamp Diode Right Cab Flood Lamp Sw To Relay Control Circuits Travel Straight Solenoid ATCH Quick Coupler Engage Solenoid

Wire #

Wire Color

780 788 789 892 893 994 995 998 A751 A755 A756 A757 A758 A760 A762 A768 A769 A770 A893 C987 C991 E963 E964 E965 E966 E997 F716 F773 F774 F889 G723 G826 G827 G828 G829 G833 G849 G850 G854 G855 G856 G857 G973 G976 H704 H746 H747 H792 K843 K844 K847 K848 K849 K850 K851 K852 K856 K857 K858 K859 K860 K861 K862 K863 K864 K865 K866 K868 K869 K871 K876 K877 K904 K906 K907 L885 L886 L968 L969 L972 L973 L976 M736 M737 M739 M740 M743 M744 M745 M746 M747 M748 M749 M906 N707 N789 N793 N794 N795 N957 N959 N960 N963 N970 N973 N979 N981 R725 R746 R747 T725 T776 T788 T858 T859 T860 T901 T902 T957 T958 T959 T960 T961 T962 T967 X738

PU YL RD BR GN GY BU BR YL PK BU GY BR GY PU BU GY PK OR RD PK BK WH BU YL RD WH OR WH WH YL BR BU WH GN PK BR BU PK PU WH YL OR BU PK YL BR BR GN GY PU WH YL BR BU GN PU WH YL BR BU GN GY OR PK PU WH BR BU WH BR BU GN GN BU BU BU OR WH BU GN GN BU WH YL PK GN WH BU YL BU OR PK BU PU BU GN GY WH PK PK OR OR YL BR GN GN WH PK GY WH RD GN GY WH OR YL PK PU YL BR BU GN WH YL PK

Description Control Circuits Continued ATCH Quick Coupler Disengage Solenoid Engine Speed Pickup Hyd Lock Diode Cat Data Link Cat Data Link + Engine Oil Pressure Sensor Engine Coolant Temperature Throttle Return (pin 29) Fuel Temperature Sensor Throttle Position Switch 1 Throttle Position Switch 2 Throttle Position Switch 3 Throttle Position Switch 4 Electronic Pump Control Throttle +5v Fan Speed Sensor + (Eng) Power Shift Pressure Solenoid Power Shift Pressure Solenoid Backup EPR Valve Sw Fuel Sw To Fuel Priming Pump Relay Inlet Air Heater Fuel Pressure Sensor Primary Engine Speed / Timing Primary Eng Spd Timing Snsr Secondary Eng Spd / Timing Secondary Eng Spd / Timing Hydraulic Lock Solenoid Secondary Shutdown Sw Backup Governor Acel Backup Governor Decel Throttle Position Feedback (Backup Switch) Heavy Lift Solenoid Valve (replaces B733 YL) Analog Power +5V Analog Return Fuel Pressure Sensor +5v Fuel Pressure Sensor Ground Engine Coolant Temp Sensor Common Injector Action Pressure Sensor Air Inlet Heater Return IAPCV IAPCV Return Timing Calibration Probe Timing Calibration Probe Boom Raise Press Sw To Crush Press Sw ATCH Water Separator Sensor Reversing Fan Solenoid Radiator Fan Control Sol + (replace B770 YL) Radiator Fan Control Sol - (replace B771 br) ATCH Boom Up Down Pressure Switch Right Hand Handle Upper Switch Left Hand Handle Upper Sw Right Hand Handle Fore Sw (for Smart Boom) Left Hand Handle Fore Sw ATCH Stem 1 Status ATCH Stem 2 Status ATCH Stem 3 Status ATCH Stem 4 Status ATCH Stem 1 Extend Solenoid ATCH Stem 1 Retract Solenoid ATCH Stem 3 Extend Solenoid ATCH Stem 4 Extend Prv ATCH Stem 1 Retract Solenoid ATCH Stem 2 Retract Solenoid ATCH Stem 3 Retract Solenoid ATCH Stem 4 Control Valve B ATCH Relief Valve 1 ATCH Relief Valve 2 ATCH 1 way / 2 way Control Valve ATCH Stem 2 Extend Solenoid ATCH Stem 3 Extend Solenoid Pump Flow Combine Solenoid ATCH Relief 1 Check Solenoid ATCH Relief 2 Check Solenoid Pump Pressure Sensor 1 Swing Brake Solenoid Signal Swing Brake Solenoid +b Optional Rocker Switch Optional Settings Switch Electronic Pump Control Ps Valve ( ) Electronic Pump Control Ps Valve (+) One Touch Low Idle Switch Fine Swing Control Relay To Solenoid Valve Excavator Fuel Pump Switch Backup EPR Valve Sw Front Flow Limit Valve Solenoid ATCH Relief Solenoid Return 2 Travel Straight Solenoid ATCH Boom Float Disable Relay ATCH Smart Boom Select Switch Pin 2 ATCH Smart Boom Up Down Relay ATCH Smart Boom Select Switch Pin 1 ATCH Smart Boom Select Switch Pin 3 ATCH Smart Boom Down Relay ATCH Boom Check Solenoid 2 ATCH Squeeze Press Sensor Fuel Differential Pressure SW Return Ambient Temp Sensor Foot Pedal Sw Aux Pedal LH Aux Pedal RH RS 232 TXD RS-232 PORT #3-RXD RS-232-RXD RS-232 PORT #3-TXD RS-232-DTR RS-232-DCD RS-232-GND RS-232 PORT #3-GND 2ND Filter Sw Intake Air Manifold Atmospheric Pressure Differential Fuel Pressure SW ATCH Priming Pump Relay ATCH Fuel Priming Pump Injector 1&2 HS Injector 3&4 HS Injector 5&6 HS Mss Exciter Coil In Mss Exciter Coil Out Injector 1 LS Injector 2 LS Injector 3 LS Injector 4 LS Injector 6 LS Injector 5 LS Pump Pressure Sensor 2 SP Filter Sw. To Control

Connector Location Connector Number

Schematic

Machine

Location

Location

CONN 23

I-1

1

CONN 24

I-1

1

CONN 25

H-1

G

CONN 27

F-8

D

CONN 28

F-8

D

CONN 29

F-7

D

CONN 31

F-6

D

CONN 32

F-5

D

CONN 33

F-5

D

CONN 43

B-10

B

CONN 44

F-7

D

CONN 45

B-6

B

CONN 46

B-6

B

CONN 47

A-3

B

CONN 48

F-2

19

CONN 49

F-2

19

CONN 50

F-2

19

CONN 51

F-2

19

CONN 52

A-2

B

RENR9599-01 March 2007

Symbols T

Pressure Symbol

Temperature Symbol

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).

No circle indicates that the wire cannot be disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground.

It is grounded by being fastened to the machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

330D Excavator Electrical System

Electric Starting Motor:

Form Number 1855294 (DENSO HDB)

SENR4130

2371962 (DELCO 50 MT)

SENR3860

2071556 Consist:

6V5582 (DENSO F8.0)

SENR4975

Consist:

2071557 (DELCO 42 MT)

SENR3581

Engine Control:

RENR5089

Machine Control:

RENR9848

Product Link Radio:

RENR7911

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.

T

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay.

GGE1-UP THJ1-UP LRM1-UP ERN1-UP HAS1-UP RAS1-UP T2Y1-UP

Related Electrical Service Manuals Alternator:

Circuit Breaker Symbol

Flow Symbol

Fuse - A component in an electrical circuit that will open the circuit if too much current flows through it.

The connectors shown in this chart are for harness to harness connectors.

Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart.

Title

Level Symbol

Symbols And Definitions

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

Harness And Wire Symbols 1 2

1 2

Deutsch connector: Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.

Harness Connector Serialization Code: The "C" stands for "Connector" and the number indicates which connector in the harness. (C1, C2, C3, .....)

Part Number for Connector Plug

C-C4 AG-C3 130-6795 130-6795

L-C12 3E-5179

AG-C4 111-7898

Part Number For Connector Recepticle

1

325-AG135 PK-14 Socket

Pin

Sure-Seal connector: Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets.

Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)

Wire, Cable, or Harness Assembly Identification: Includes Harness Identification Letters and Harness Connector Serialization Codes

5A

Receptacle Pin or Socket Number

Single Wire Connector

9X-1123

200-L32 BK-14

2

Harness identification code: This example indicates wire 135 in harness "AG".

Ground Connection

Volume 3: Cab Area

Fuse (5 Amps) Component Part Number

Plug

Circuit Identification Number

Wire Color

Wire Gauge

Printed in U.S.A.

© 2007 Caterpillar All Rights Reserved

Component Location G

1 D

44 B

A

Schematic Location

Component

19

Machine Location

Component

Schematic Location

C-1

A

Relay- Nuetral Start

D-10

D

Connector- Et Conn

B-6

B

Relay- Priming Pump (atch)

D-11

D

Control- Monitor

D-1

44

Relay- Qc Hyd Lock 1 (atch)

C-12

D

Control- Switch Panel

C-2

B

Relay- Qc Hyd Lock 2 (atch)

B-12

D

Control- Wiper

B-1

A

Relay- Qc Hyd Lock On (atch)

C-12

D

Converter- Radio

A-9

B

Relay- Qc Hyd Lock Priority (atch)

C-12

D

Diode- Main Relay Fuse Block

F-9

D

Relay- Smart Boom Down (atch)

E-11

D

A-10

D

Relay- Smart Boom Up (atch)

E-12

D

C-8 / C-11

D

Relay- Travel Alarm

D-10

D

Ground- Cab 1

B-4

B

Resistor- Backup

E-8

D

Ground- Cab 2

C-7

B

Resistor- Can 1

B-2

B

Ground- Cab 3

E-3

B

Resistor- Can 2

B-6

B

Lamp- Cab Lh (atch)

F-1

19

Switch- 2nd Filter

B-4

B

Lamp- Cab Rh (atch)

F-1

19

Switch- Beacon (atch)

A-6

D

Lamp- Caution (for Crane)(atch)

B-4

B

Switch- Fine Swing Cont (atch)

A-3

D

Meter- Service

C-1

A

Switch- Fuel Filter

B-4

B

Outlet- 12v-7a A (atch)

C-6

B

Switch- Over Load Warning (atch)

A-5

D D

Outlet- 12v-7a B (atch)

C-7

B

Switch- Radio Mute (atch)

A-4

Relay- Beacon (atch)

D-10

D

Switch- Rocker (option)

B-4

B

Relay- Boom Float Disable (atch)

E-11

D

Switch- Seat Heater (atch)

A-6

D D

Relay- Boom Lamp

F-10

D

Switch- Smart Boom Select (atch)

A-5

Relay- Cab Lamp

E-10

D

Switch- Stg (option)

B-4

B

Relay- Chasis Lamp

E-10

D

Switch- Under Window Limit

E-1

A

Relay- Ether (atch)

C-10

D

Switch- Universal Qc (atch)

A-2

B

Relay- Horn

E-10

D

Switch- Upper Window Limit

E-1

19

Relay- Main

A-10

D

Timer- Lamp Delay (atch)

B-11

D

Machine locations are repeated for components located close together.

A = Located inside of cab, operator's platform B = Located inside of right console.

D = Located inside cab at rear G = Located under operator's platform

19

D 1

Resistor Specifications

44

Part No.

Event Codes Engine Control

B

G A

Condition

E096

High Fuel Pressure

E162

High Boost Pressure

E198

Low Fuel Pressure

E265

User Defined Shutdown

E360

Low Engine Oil Pressure

E361

High Engine Coolant Temperature

E362

Engine Overspeed

E363

High Fuel Temperature

E390

Fuel Filter Restriction

E539

High Intake Manifold Air Temperature

Machine Harness Connector And Component Locations

Machine Location

Alarm- Action

Diode- Lamp

¹The FMI is a diagnostic code that indicates what type of failure has occurred.

Event Code

Harness And Wire Electrical Schematic Symbols

Component Description

1028016

Resistor:

1743016

Resistor:

Backup Can 1 Data Link Can 2 Data Link

¹ At room temperature unless otherwise noted.

Resistance (Ohms)¹ 47 ± 5% 120 ± 10%

20 Page

CID 0001

Wire Description Wire #

RENR9599-01 VOL 3

Component Identifiers (CID¹) Module Identifier (MID²) Engine Control System (MID No. 036)

12

17 18 19 20

177-A71 RD-6 177-FA1 RD-4

MAIN RELAY 2130772 177-FA1 RD-4

L98

L98

L154

L154

RADIO CONVERTER 2341004 (NOTE R)

9

MONITOR CIRCUIT. ENGINE CONTROL CIRCUIT MACHINE CONTROL CIRCUIT.

L135

L119 L126 L121

200-F113 BK-14 200-F139 BK-16 200-F160 BK-16 200-F168 BK-18

SWITCH PANEL 2277575 ACC GND CAN1 + CAN1 -

5 4 3 2 1

147-F17 PU-16 780-F31 PU-16

147-F188 PU-16 200-F156 BK-18 200-F181 BK-18

147-GT17 PU-16 E562-GT22 PU-16 E562-GT22 PU-16 E562-GT21 PU-16 E562-GT16 PU-16 E562-GT18 PU-16

CONN 47

ATCH BEACON SW

ATCH-SEAT HEATER SW 2382211 L154

ATCH-OVER LOAD WARNING SW 2382215 ATCH-SMART BOOM SELECT SW 2382214

ATCH-RADIO MUTE SW 2382216 (NOTE R)

GT-C1 7Y3953 E562-GT22 PU-16 147-GT17 PU-16

CAB OPERATOR STATION

6

5

4

506-F103 PU-18 200-F180 BK-18 A586-F26 OR-18 590-F67 GY-18 530-F29 OR-18 A579-F176 OR-14 A580-F177 BR-14 118-F105 GY-14 WIPER CONT 1557042

GV-C1 1673542 E565-GV4 BU-16 E562-GV3 PU-16 147-GV1 PU-16 147-GV2 PU-16

2

147-GV2 PU-16

5

L#

ATCH WIRE, CABLE, COMPONENT CIRCUIT GROUPING DESIGNATION

ABBREV BK BR BU GN GY OR PK PU RD WH YL

COLOR BLACK BROWN BLUE GREEN GRAY ORANGE PINK PURPLE RED WHITE YELLOW

3

B

1 3 4 6

CAB AREA OF OPERATOR STATION

ATCH-FINE SWING CONT SW 2382212

CAB

7

GOLD TERMINAL

SCHEMATIC FOR MODEL : 330D PART No. 251-0617 CHG-LEVEL V01 VOLUME 3 OF 3

OPERATOR STATION

8

CONNECTOR

SWITCH GP 2677671

HEATER AND AIR CONDITIONER CIRCUIT. WIPER/WASHER CIRCUIT. CAN DATA LINK A. CAN DATA LINK B.

L110

ATCH-UNIVERSAL QC SW 1055175 (NOTE AC)

MATE F-C50 (NOTE AC)

CONN 47

SERVICE METER 1978832

ELECTRICAL CONNECTION TO MACHINE STRUCTURE INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT

251-F100 YL-18 261-F48 GN-18

E565-GT20 BU-16 E562-GT21 PU-16 147-GT17 PU-16

F-C50 7Y3952

ACTION ALARM 1321829

CIRCUIT NOT CONNECTED

CONN 52

F-C17 1636803

ACTION ALARM

SPLICE

2ND FILTER SW OLWD CANCEL SW OPTION STG SW FINE SWING SW SM BM UP/DOWN SM BM DOWN QUICK COUPLER SW OPTION ROCKER SW WASHER WIPER INT-3 WIPER INT-6 WIPER LOW CHAS LAMP RELAY BOOM LAMP RELAY TRAVEL ALARM CAUTION LAMP (FOR CRANE) DIGITAL GND DIGITAL GND

GT-C7 1636803

L154

D

SYMBOL DESCRIPTION BLADE, SPADE, RING, OR SCREW TERMINAL

NOTE E

L154

CAN1 + CAN1 CDL + CDL -

C

MOT WASH GND IN INT SP1 INT SP2 WASHER SW MOT WIPER BRAKE WIP +24 V

A B C

F-C48 3E3370

+ BATTERY GND ACC

RCA JACK (VIDEO)

AIR CLEANER SW CAPSULE FILTER SW SP FILTER SW WTR SPR LEVEL SW FUEL FILTER SW DIGITAL GND DIGITAL GND

261-F48 GN-18 251-F100 YL-18 RESISTOR 1743016

ENG OIL PRESS. ENG OIL LEVEL COOLANT LEVEL HYD OIL LEVEL AIH CONT STATUS

F-C30 2677629 1 +B 103-F27 RD-18 F-C31 2677629 1 GROUND 200-F166 BK-18 F-C32 2677629 1 SIGNAL 403-F76 GN-18

L111

A584-F169 BU-18 501-F28 GN-18

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

FUEL LEVEL COOLANT TEMP HYD OIL TEMP ALT R-TERM.

NOTE E

CIGAR LIGHTER 9W0335

F-C62 7Y3967 1 165-F111YL-18

607-F154 PK-18 L973-F117 GN-16

607-F171 PK-18 607-F154 PK-18

139-F186 OR-18 113-F185 OR-18 200-F170 BK-18 200-F156 BK-18 F-C40 1636803

NOTE E

E

MONITOR 2218941

F-C33 1552269 1 199-F165 OR-18 410-F89 WH-18 2

F-C4 1532602

780-F30 PU-18 L885-F39 BU-18 530-F29 OR-18 590-F67 GY-18 A586-F26 OR-18 501-F28 GN-18 646-F32 RD-18 645-F88 RD-18 331-F187 OR-18 165-F111 YL-18

1 2

F-C15 1636803

L110

F-C2 1636699

1 2

F-C16 1636803

L112

1 2 3 4 5 6 7 8 9 10 11

FUEL FILTER SW

F-C11 7Y3967 1 T725-F37WH-18

4 3 1 2 5

F-C18 1636803

1

UPPER WINDOW LMT SW 1892054

F-C22 2397356 1 495-F1 GN-18 2 3 491-F3 PK-18 4 403-F4 GN-18 5 6 7 8 405-F62 GY-18 9 C468-F9 BU-18 10 412-F2 BU-18 11 496-F5 WH-18 12 F-C23 2304009 1 103-F24 RD-18 2 200-F8 BK-18 3 308-F144 YL-16 4 5 251-F147 YL-18 6 261-F51 GN-18 7 893-F11 GN-18 8 892-F12 BR-18 9 10 11 12 410-F89WH-18

L111

A580-F177 BR-14 A579-F176 OR-14 501-F28 GN-18 506-F103 PU-18 530-F29 OR-18 590-F67 GY-18 A584-F169 BU-18 A586-F26 OR-18 118-F105 GY-14 200-F180 BK-18

1 L126

L123 2ND FILTER SW

F-C14 7Y3967 1 R725-F38WH-18

1

CAB

200-F160 BK-16 103-F96 RD-16 615-F129 YL-16 A584-F169 BU-18 200-F168 BK-18 L117

BK-14 BK-16 BK-16 BK-18 BK-16 200-F116 200-F149 200-F160 200-F157 200-F162 261-F152 GN-18 251-F23 YL-18 103-F7 RD-18 251-F189 YL-18 261-F52 GN-18 308-F144 YL-16 892-F12 BR-18 893-F11 GN-18 L121

L125

L126 501-F28 GN-18 530-F29 OR-18 590-F67 GY-18 A586-F26 OR-18 200-F122 BK-16

L123

X738-F35 PK-18

200-F122 BK-16 200-F182 BK-18 200-F139 BK-16 200-F113 BK-14 200-F160 BK-16 200-F168 BK-18 200-F8 BK-18 200-F166 BK-18 200-F180 BK-18

OPTION ROCKER SW

F-C19 7Y3967 1 L885-F39BU-18

CAUTION LAMP (FOR CRANE)

4 3 1 2 5

F-C13 1636803

L112

410-F89 WH-18 103-F27 RD-18 403-F76 GN-18 200-F166 BK-18 199-F165 OR-18

R725-F38 WH-18 E480-F43 PK-18 L886-F13 BU-18 L973-F110 GN-18

E480-F43 PK-18 L973-F110 GN-18 F-C36 7Y3967 1 L886-F13 BU-18

1

OPERATOR STATION

L137

L134 780-F21 PU-16 892-F98 BR-18 893-F111 GN-18 A537-F108 PK-18 C569-F97 YL-14 G976-F36 BU-18 L973-F107 GN-16 X738-F35 PK-18 200-F113 BK-14 210-F47 BK-14 229-F45 BK-14 235-F114 BK-18 251-F23 YL-18 261-F152 GN-18

L127 603-F133 PK-18 607-F49 PK-18 780-F31 PU-16 A537-F108 PK-18 M744-F195 WH-18 M746-F192 YL-18 M747-F42 BU-18 200-F181 BK-18 235-F46 BK-18 L973-F107 GN-16 L973-F110 GN-18 L973-F117 GN-16 L973-F117 GN-16 E480-F43 PK-18 L129

L122

L122 L124

L154

607-F172 PK-18 607-F171 PK-18 M747-F42 BU-18 M746-F192 YL-18 M744-F195 WH-18 200-F167 BK-18 200-F170 BK-18

MATE F-C49 (NOTE R)

E480-F43 PK-18 200-F183 BK-18 200-F167 BK-18

CONN 45

NOTE E

1

A584-F169 BU-18

WINDOW SW WIPER SW

PU-18 WH-18 BR-18 GN-18 508-F120 509-F121 511-F118 512-F119

200-F116 BK-14

403-F115 GN-18 405-F62 GY-18 412-F2 BU-18 491-F3 PK-18 495-F1 GN-18 496-F5 WH-18 C468-F9 BU-18 L117

103-F70 RD-16 113-F101 OR-18 135-F95 BU-14 147-F22 PU-16 252-F190 YL-18 262-F191 GN-18 430-F33 BU-18 487-F34 OR-18 506-F103 PU-18 A579-F176 OR-14 A580-F177 BR-14 118-F106 GY-14

L135 615-F129 YL-16 103-F96 RD-16 A584-F169 BU-18 200-F160 BK-16 200-F168 BK-18 103-F6 RD-16 103-F96 RD-16 103-F7 RD-18 103-F70 RD-16

603-F133 PK-18 607-F49 PK-18 780-F31 PU-16 A537-F108 PK-18 L973-F107 GN-16 M744-F195 WH-18 M746-F192 YL-18 M747-F42 BU-18 235-F46 BK-18 200-F181 BK-18 200-F25 BK-18 200-F182 BK-18 200-F182 BK-18 780-F30 PU-18 113-F81 OR-18 129-F57 BU-16 251-F189 YL-18 261-F52 GN-18 331-F187 OR-18 430-F33 BU-18 487-F34 OR-18 645-F88 RD-18 646-F32 RD-18 G976-F36 BU-18 L128

123-F64 WH-18 147-F17 PU-16 147-F188 PU-16 199-F69 OR-18 199-F165 OR-18

L130 L154

AJ-C3 2434505 1 113-AJ1 OR-18 2 139-AJ9 OR-18

L123

1

200-F157 BK-18

L111

L138 L134

113-F185 OR-18 139-F186 OR-18

147-F83 PU-16 147-F63 PU-16 147-F22 PU-16 147-F17 PU-16 147-F188 PU-16 199-F69 OR-18 199-F165 OR-18

WH-18 PU-16 PU-16 PU-16

113-F185 OR-18 139-F186 OR-18

L133

123-F64 147-F22 147-F63 147-F83

NOTE E

NOTE E L113

F-C1 1636659 A1 113-F81 OR-18 A2 200-F25 BK-18 A3 251-F109 YL-18 A4 261-F50 GN-18 A5 A6 430-F33 BU-18 A7 487-F34 OR-18 A8 X738-F35 PK-18 A9 G976-F36 BU-18 A10 T725-F37 WH-18 A11 A12

NOTE E

WH-16

500-F59 BR-18

103-F24 RD-18 251-F147 YL-18 261-F51 GN-18 308-F144 YL-16 403-F4 GN-18 405-F62 GY-18 412-F2 BU-18 491-F3 PK-18 495-F1 GN-18 496-F5 WH-18 892-F12 BR-18 893-F11 GN-18 C468-F9 BU-18 200-F8 BK-18 410-F89 WH-18

200-F122 BK-16

NOTE E

1

ATCH-CAB LAMP RH 1673441

200-F168 BK-18

L114

L114

129-F57 BU-16

NOTE E

RD-16

103-F96 RD-16 200-F162 BK-16

F-C3 9G1906

113-F81 OR-18 129-F57 BU-16 251-F189 YL-18 251-F189 YL-18 251-F109 YL-18 251-F100 YL-18 261-F52 GN-18 261-F52 GN-18 261-F50 GN-18 261-F48 GN-18 331-F187 OR-18 430-F33 BU-18 487-F34 OR-18 501-F28 GN-18 530-F29 OR-18 590-F67 GY-18 645-F88 RD-18 646-F32 RD-18 780-F30 PU-18 A586-F26 OR-18 G976-F36 BU-18 X738-F35 PK-18 200-F25 BK-18 200-F122 BK-16

1

DOME LAMP 6C9121

200-F8 BK-18 200-F166 BK-18 200-F180 BK-18

GND-CAB 1

L130

252-F20 YL-18 262-F19 GN-18

L114

L110

508-F120 PU-18 509-F121 WH-18 511-F118 BR-18 512-F119 GN-18 200-F116 BK-14 251-F23 YL-18 261-F152 GN-18

495-F1 GN-18 496-F5 WH-18 C468-F9 BU-18

252-F190 YL-18 262-F191 GN-18

L119

F

WH-16

(NOTE P)

F-C26 1886406

1 2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 147-F22 PU-16 L973-F107 GN-16 235-F114 BK-18 200-F113 BK-14 403-F115 GN-18 405-F62 GY-18 412-F2 BU-18 491-F3 PK-18

200-F68 BK-14 103-F70 RD-16 113-F101 OR-18 135-F95 BU-14 147-F22 PU-16 251-F23 YL-18 252-F190 YL-18 261-F152 GN-18 262-F191 GN-18 430-F33 BU-18 487-F34 OR-18 506-F103 PU-18 A579-F176 OR-14 A580-F177 BR-14 118-F106 GY-14 780-F21 PU-16 892-F98 BR-18 893-F111 GN-18 A537-F108 PK-18 C569-F97 YL-14 G976-F36 BU-18 L973-F107 GN-16 X738-F35 PK-18 200-F113 BK-14 210-F47 BK-14 229-F45 BK-14 235-F114 BK-18 F-C54 3E3370

1 2

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF. WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON. VOLTAGE CONVERTER OUTPUT CIRCUIT. STARTING CIRCUIT. GROUND CIRCUIT. STARTING AID CIRCUIT. CAT DATA LINK.

L154

10

NOTE E

F-C49 2304011

WIRE GROUP COLOR DESCRIPTIONS

AJ-C2 2305010

L119

V-C4 7Y3966

200-V2 BK-16

501-F28 GN-18 530-F29 OR-18 590-F67 GY-18 A586-F26 OR-18

L121

OPTION STG SW

262-F150 GN-18 252-F153 YL-18

F-C51 2434505

CONN 45 L120

L119

616-V1 YL-16

1

199-F165 OR-18 A580-F177 BR-14 506-F103 PU-18 A579-F176 OR-14 118-F105 GY-14 A584-F169 BU-18

L126

L124

4 3 1 2 5

(NOTE R)

112-FC1 PU-4

177-FA1 RD-4

AJ-C4 2312295 AJ-C5 2434509

L120

L130

4 3 2 1 5

200-F140 BK-16

L98

A B C

235-F112 BK-18 893-F142 GN-18 892-F143 BR-18 105-F40 RD-16

NOTE E

607-F184 PK-18 607-F172 PK-18 235-F46 BK-18

L133

MAIN RELAY DIODE F-C5 1211022 7Y3952 1 200-F146 BK-18 2 308-F145 YL-18 308-F144 YL-16 308-F104 YL-16 308-F141 YL-16

NOTE E

L121

NOTE E

123-F64 WH-18 200-F173 BK-18 200-F183 BK-18

F-C24 F-C28 3E3370 1552267 A 105-F137 RD-16 B 200-F138 BK-16 C 308-F141 YL-16

L108

RD-16 PU-18 WH-18 BR-18 GN-18 BK-18 OR-18 OR-18 OR-18

RESISTOR 2 1743016

NOTE E

607-F49 PK-18 607-F174 PK-18 199-F69 OR-18 199-F165 OR-18 603-F133 PK-18 200-F173 BK-18

L108

103-AJ6 508-AJ7 509-AJ4 511-AJ8 512-AJ5 200-AJ3 113-AJ1 113-AJ1 139-AJ9

L118 NOTE E

L126

1

V-C3 7Y3967

ATCH-CAB LAMP LH 1673441

UNDER WINDOW LIMIT SW 1892054

103-F7 RD-18 103-F7 RD-18 103-F24 RD-18 103-F27 RD-18 251-F23 YL-18 251-F189 YL-18 251-F147 YL-18 251-F147 YL-18 261-F52 GN-18 261-F152 GN-18 261-F51 GN-18 261-F51 GN-18 308-F144 YL-16 892-F12 BR-18 893-F11 GN-18

L135 L118

U-C4 7Y3966

200-U2 BK-16

CONN 51 V-C2 7Y3967

L115

405-F62 GY-18 412-F2 BU-18 491-F3 PK-18 495-F1 GN-18 496-F5 WH-18 C468-F9 BU-18 403-F115 GN-18 403-F115 GN-18 403-F4 GN-18 403-F76 GN-18

L117

1

CONN 46

B D E A C F G H J

NOTE E

607-F174 PK-18 607-F184 PK-18 A537-F108 PK-18

AUX CKT 3

L120

MATE F-C29 F-C28 (NOTE F)

308-F141 YL-16 308-F104 YL-16 308-F144 YL-16

11

1 F-C38 7Y3967

F-C27 9W1951

4 3 1 2 5

DESCRIPTION A/C BLOWER PRODUCT LINK BOOM LAMP A/C CONDENSER FAN CAB LAMP DOME LAMP/MEMORY KEY SW HORN MACHINE ECM ENGINE ECM AUX CKT 2 AUX CKT 3 REFUELING PUMP SPARE SPARE SPARE SPARE 12V POWER SUPPLY PRIMING PUMP SPARE SPARE

L98

509-AJ4 WH-18 508-AJ7 PU-18 200-AJ2 BK-18

A B C

L98

1 2 3 4 5 6 7 8

1 2

L133

WK-C1 F-C29 3E3364 1552269 1 684-F130 RD-18 684-WK1 RD-18 2 646-F32 RD-18

L133

ATCH-LAMP DELAY TIMER 1636704 (NOTE F)

112-FC1 PU-4

L133

A513-AJ10 RD-18 592-AJ11 BU-18 200-AJ2 BK-18 200-AJ3 BK-18 103-AJ6 RD-16 139-AJ9 OR-18

112-FC1 PU-4

177-FA1 RD-4

AMP 15A 5A 10A 10A 10A 10A 10A 10A 25A 15A 10A 10A 30A 5A 25A 25A 10A 5A 10A 15A 30A

AUX CKT 2

T776-GR5 RD-16

T776-GR5 RD-16

1 2 3 4 5 6

T776-GR5 RD-16

112-FC1 PU-4

NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1 F-C45 7Y3967

F-C46 1532602

ET CONN

RIGHT SIDE

DESCRIPTION A/C BACKUP CHASSIS LAMP CIGAR LIGHTER 12V-7A CONVERTER 2 SW PANEL/RADIO TRAVEL ALARM/ATCH SOL SEAT HEATER LOWER WIPER/WASHER WIPER/WASHER AIR SUSPENSION 12V-7A CONVERTER 1 BEACON AUX CKT 1 SMART BOOM SPARE SPARE SPARE 12V POWER SUPPLY SW SPARE

177-FA1 RD-4

L98

A

AMP 15A 5A 10A 10A 10A 5A 10A 5A 10A 15A 10A 10A 10A 10A 5A 5A 5A 10A 10A 15A

43

T776-GR5RD-16

F-C47 1532602

4 3 2 1 5

J-C6 7Y3966 1 143-J13 BR-18

FUSE INSTRUCTION NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

AUX CKT 1

L143

NOTE E

L131

143-J13 BR-18 1 F-C39 7Y3967

F-C55 7Y3967 CONN

+B GND KEY OFF LEFT SIDE

1

L142

RD-14 RD-18 RD-16 RD-16 RD-16 RD-16 RD-16 RD-16 RD-14 RD-14 RD-16 RD-16 RD-10

NOTE E NOTE E

210-F47 BK-14 135-F95 BU-14 229-F45 BK-14 C569-F97 YL-14 105-F40 RD-16 252-F20 YL-18 252-F20 YL-18 252-F190 YL-18 252-F153 YL-18 252-F153 YL-18 262-F19 GN-18 262-F19 GN-18 262-F191 GN-18 262-F150 GN-18 262-F150 GN-18 892-F12 BR-18 892-F98 BR-18 892-F143 BR-18 892-F143 BR-18 893-F11 GN-18 893-F111 GN-18 893-F142 GN-18 893-F142 GN-18 235-F112 BK-18

118-F90 GY-14 127-F60 OR-16 120-F55 YL-16 199-F135OR-16 180-F54 GN-16 143-F41 BR-18

175-F72 172-F10 149-F80 125-F71 115-F78 103-F6 105-F77 114-F79 184-F74 130-F75 141-F16 142-F15 168-F73

15A 5A 10A 10A 10A 10A 10A 10A 25A 15A 10A 10A 30A 5A 25A 25A 10A 10A 15A 30A

210-F47 BK-14

15A 10A 10A 10A 10A 5A 5A 5A 10A 10A 15A

RELAY SPARE SPACE 2

L143

124-F65 GN-14 169-F175PK-18 160-F53 PU-16 129-F57 BU-16 179-F56 BU-16 113-F61 OR-18 147-F63 PU-16 123-F64 WH-18

ATCH-12V-7A SOCKET B ATCH-12V-7A SOCKET A 1210987 1210987 (NOTE U) (NOTE T,U)

FUSE BASE

1

CONN 50 V-C1 7Y3966

L154

177-A71 RD-6

(TAN) (RED) (LIGHT BLUE) (NATURAL) (GREEN)

15A 5A 10A 10A 10A 5A 10A 5A

L133

L133

C569-F97 YL-14

T776-GR5 RD-16

L98

L154

CAB

OPERATOR STATION

ATCH-QC HYD LOCK RELAY 1 1495050 (NOTE AC) GT-C4 1495051 84RE02 1 E564-GT13 PK-18 2 200-GT11 BK-18 3 E562-GT16 PU-16 4 5 779-GT5 WH-16

RELAY LAMP SW

20 Page, Color 2

RENR9599 VOL 3

L153

141-2759 113-8490 113-8491 113-8493 124-3548

GND-CAB 3

GND-CAB 2

L142

5A 10A 15A 25A 30A

200-F136 BK-18 200-F134 BK-18 200-F123 BK-18 200-F68 BK-14 200-F138 BK-16 200-F139 BK-16 200-F140 BK-16

L145

RELAY SPARE SPACE 1

ATCH-QC HYD LOCK RELAY 2 1495050 (NOTE AC) GT-C5 1495051 84RE02 1 779-GT6 WH-16 2 200-GT12 BK-18 3 E565-GT20 BU-16 4 5 780-GT1 PU-16

B

317-F82 YL-18 200-F123 BK-18 147-F14 PU-16 147-F83 PU-16 310-F99 PU-16

FUSE BASE 2382319

C ATCH-QC HYD LOCK ON RELAY 1495050 (NOTE AC) GT-C3 1495051 84RE02 1 E564-GT14 PK-18 2 200-GT10 BK-18 3 A588-GT8 GN-18 4 5 E564-GT14 PK-18 E564-GT15 PK-18

1 2 3 4 5

ATCH-ETHER RELAY 1613128

177-A71 RD-6

147-F58 PU-18 331-F187OR-18 147-F58 PU-18 147-F14 PU-16 321-F44 BR-18

CONN 49 U-C2 7Y3967

615-F129 YL-16 615-F129 YL-16 615-F163 YL-16 615-F164 YL-16 200-F161 BK-16 200-F155 BK-16 200-F149 BK-16 200-F149 BK-16 103-F96 RD-16 A584-F169 BU-18 200-F157 BK-18 200-F162 BK-16 200-F168 BK-18

U-C3 7Y3967

616-U1 YL-16

RD-16 1

T-C4 7Y3966

200-T2 BK-16

1

L115

200-F116 BK-14

L135

T-C2 7Y3967

1

T-C3 7Y3967

615-T1 YL-16

CONN 51

CONN 48 U-C1 7Y3966

+ -

L137

L117

1

7Y3966 200-F155 BK-16

SPEAKER RH 2148889 25SD

199-F165 OR-18 A580-F177 BR-14 118-F105 GY-14 506-F103 PU-18 A579-F176 OR-14 A584-F169 BU-18

1 2 3 4 5

TRAVEL ALARM RELAY 1613128

T-C1 7Y3966

1

R-C4 7Y3966

200-R2 BK-16

CONN 50

F-C44

L132

L145

T776-GR5 RD-16

ATCH-QC HYD LOCK PRIORITY RELAY 1495050 (NOTE AC) GT-C2 1495051 84RE02 1 E562-GT18 PU-16 2 200-GT9 BK-18 3 E564-GT13 PK-18 4 E564-GT15 PK-18 5 A588-GT7 GN-18

L144

L144

7Y3967 615-F164 YL-16

+ -

SPEAKER LH 2148889 25SD 508-F120 PU-18 509-F121 WH-18

235-F114 BK-18 235-F112 BK-18 235-F46 BK-18 199-F165 OR-18

L154

603-F133 PK-18 200-F134 BK-18 199-F69OR-18 199-F135OR-16 638-F91WH-16

+12 V MEMORY OUT +12 V SWITCHED OUT GROUND GROUND +24 V BATTERY IN +24 V SWITCHED IN

E562-GT16 PU-16 E562-GT18 PU-16 E565-GT20 BU-16

L147

1 2 3 4 5

154-F93 RD-18 199-F69 OR-18 306-F92 GN-16 307-F94 OR-16 310-F99 PU-16 317-F82 YL-18 320-F85 RD-18 321-F44 BR-18 322-F86 GY-16 331-F187 OR-18 603-F133 PK-18 607-F49 PK-18 607-F87 PK-16 615-F129 YL-16 616-F84 BU-16 638-F91 WH-16 645-F88 RD-18 684-F130 RD-18 200-F123 BK-18 200-F134 BK-18 200-F136 BK-18

306-F92GN-16

200-F123 BK-18 200-F136 BK-18 200-F134 BK-18 200-F68 BK-14 200-F138 BK-16 200-F139 BK-16 200-F140 BK-16

GR-C3 1495051 84RE02 1 A893-GR2 OR-16 2 200-GR4 BK-18 3 T776-GR5 RD-16 4 5 T788-GR3 GN-16

154-F93RD-18 200-F136 BK-18 307-F94OR-16

511-F118 BR-18 512-F119 GN-18

L973-F107 GN-16 M744-F195 WH-18 M746-F192 YL-18 M747-F42 BU-18 X738-F35 PK-18 210-F47 BK-14 229-F45 BK-14

ATCH-PRIMING PUMP RELAY 1495050

200-GT12 BK-18 200-GT19 BK-18 200-GT11 BK-18 200-GT10 BK-18 200-GT9 BK-18 200-GT12 BK-18

L153

ATCH-BEACON RELAY 1613128

L147

143-J13 BR-18

D

L152

1 2 3 4 5

A513-AJ10 RD-18 592-AJ11 BU-18 512-AJ5 GN-18 511-AJ8 BR-18

779-GT2 WH-16 779-GT2 WH-16 779-GT5 WH-16 779-GT6 WH-16 780-GT1 PU-16 A588-GT3 GN-18 A588-GT3 GN-18 A588-GT7 GN-18 A588-GT8 GN-18 200-GT4 BK-18

NEUTRAL START RELAY 1613128

R-C2 7Y3967

1

R-C3 7Y3967

615-R1 YL-16

CONN 49

F-C43

L137

L136

1

7Y3966 200-F161 BK-16

L115

L134

L136

R-C1 7Y3966

F-C42

199-F69 OR-18 251-F189 YL-18 252-F190 YL-18 261-F52 GN-18 262-F191 GN-18 331-F187 OR-18 430-F33 BU-18 487-F34 OR-18 603-F133 PK-18 607-F49 PK-18 645-F88 RD-18 780-F21 PU-16 780-F21 PU-16 780-F30 PU-18 780-F31 PU-16 892-F12 BR-18 892-F98 BR-18 893-F11 GN-18 893-F111 GN-18 A537-F108 PK-18 C569-F97 YL-14 G976-F36 BU-18

L152

779-GT2 WH-16 A588-GT3 GN-18 200-GT4 BK-18

L147

MATE GU-C1 2 SH1 H-1 3 4

L140

149-F80 RD-16 115-F78 RD-16 114-F79 RD-16 199-F135 OR-16 160-F53 PU-16 147-F83 PU-16

GT-C6

CONN 25 1 2305008 780-GT1 PU-16

7Y3967 615-F163 YL-16

NOTE E

M744-F195 WH-18 M746-F192 YL-18 M747-F42 BU-18 200-F138 BK-16 200-F139 BK-16 200-F140 BK-16 103-F6 RD-16 615-F129 YL-16

L143 114-F126RD-18 320-F85RD-18 114-F126RD-18 114-F79RD-16 322-F86 GY-16

A579-F176 OR-14 A580-F177 BR-14 118-F106 GY-14 G976-F36 BU-18 X738-F35 PK-18 135-F95 BU-14 210-F47 BK-14 C569-F97 YL-14 229-F45 BK-14

200-F68 BK-14 892-F98 BR-18 893-F111 GN-18 103-F70 RD-16 113-F101 OR-18 430-F33 BU-18 487-F34 OR-18 506-F103 PU-18 780-F21 PU-16 A537-F108 PK-18

321-F44 BR-18

A770-F66 PK-18 L142

115-F127RD-18 684-F128RD-18 115-F127RD-18 115-F78RD-16 615-F129 YL-16

1 2 3 4 5

HORN RELAY 1613128

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

L142

120-F55 YL-16 123-F64 WH-18 124-F65 GN-14 127-F60 OR-16 129-F57 BU-16 147-F63 PU-16 118-F90 GY-14 179-F56 BU-16 160-F53 PU-16 199-F135 OR-16 103-F6 RD-16 105-F77 RD-16 125-F71 RD-16 130-F75 RD-14 168-F73 RD-10 172-F10 RD-18 175-F72 RD-14 184-F74 RD-14 114-F79 RD-16 115-F78 RD-16 149-F80 RD-16

CONN 48 F-C41

200-F68 BK-14

120-F55 YL-16 124-F65 GN-14 125-F71 RD-16 127-F60 OR-16 130-F75 RD-14 154-F93 RD-18 168-F73 RD-10 169-F18 PK-18 172-F10 RD-18 175-F72 RD-14 179-F56 BU-16 184-F74 RD-14 306-F92 GN-16 307-F94 OR-16 310-F99 PU-16 317-F82 YL-18 320-F85 RD-18 321-F44 BR-18 322-F86 GY-16 607-F87 PK-16 616-F84 BU-16 638-F91 WH-16 A770-F66 PK-18 118-F90 GY-14 118-F90 GY-14 118-F106 GY-14 118-F105 GY-14 118-F105 GY-14 118-F106 GY-14 308-F104 YL-16 105-F102 RD-16 105-F102 RD-16 308-F104 YL-16 103-F6 RD-16 105-F77 RD-16 113-F61 OR-18 123-F64 WH-18 129-F57 BU-16 147-F63 PU-16 147-F83 PU-16 118-F105 GY-14 118-F106 GY-14 199-F69 OR-18 331-F187 OR-18 603-F133 PK-18 607-F49 PK-18 615-F129 YL-16 645-F88 RD-18 684-F130 RD-18 M744-F195 WH-18 M746-F192 YL-18 M747-F42 BU-18 200-F138 BK-16 200-F139 BK-16 200-F140 BK-16

123-F64 WH-18 129-F57 BU-16 147-F63 PU-16 147-F83 PU-16 118-F106 GY-14 118-F105 GY-14 199-F69 OR-18 308-F104 YL-16 331-F187 OR-18 603-F133 PK-18 607-F49 PK-18 645-F88 RD-18 684-F130 RD-18

CAB LAMP RELAY 1613128

200-F68 BK-14

169-F175 PK-18 113-F61 OR-18

1

CAB

L116

105-F137 RD-16 308-F104 YL-16 308-F144 YL-16 684-F130 RD-18 200-F138 BK-16 200-F140 BK-16 646-F32 RD-18 646-F32 RD-18 105-F40 RD-16 113-F81 OR-18 113-F81 OR-18 113-F101 OR-18 113-F61 OR-18 123-F64 WH-18 129-F57 BU-16 135-F95 BU-14 147-F22 PU-16 147-F63 PU-16 147-F83 PU-16

1 2 3 4 5

169-F18 PK-18 A770-F66 PK-18 M744-F195 WH-18 M746-F192 YL-18 M747-F42 BU-18 169-F175 PK-18

105-F137 RD-16 105-F137 RD-16 105-F77 RD-16 105-F102 RD-16 105-F40 RD-16 105-F40 RD-16 113-F61 OR-18

160-F132PU-18 A623-F131BU-18 160-F132PU-18 160-F53 PU-16 607-F49 PK-18 607-F87 PK-16

F-C53 2434505

L139

1 2 3 4 5

CHAS LAMP RELAY 1613128

A770-F66 PK-18 169-F18 PK-18 169-F175 PK-18

L136

ATCH-BOOM FLOAT DISABLE RELAY 1495050 J-C4 1495051 1 143-J11 BR-18 2 M743-J12 GN-18 3 143-J11 BR-18 4 143-J13 BR-18 5 M744-J14 WH-18

1 1

BACKUP RESISTOR 1028016

F-C57 1532602

M744-F195 WH-18 M746-F192 YL-18 M747-F42 BU-18 L141

L148

ATCH-SMART BOOM DOWN RELAY 1495050 J-C3 1495051 1 M746-J9 YL-18 2 200-J6 BK-18 3 M748-J3 OR-18 4 M747-J10 PU-18 5 M746-J9 YL-18 M746-J8 YL-18

149-F125RD-18 645-F88RD-18 149-F125RD-18 149-F80RD-16 616-F84 BU-16

F-C52 1532602

L98

L147

1 2 3 4 5

BOOM LAMP RELAY 1613128

1 2 3

135-F95 BU-14

A893-GR2 OR-16 T788-GR3 GN-16 200-GR4 BK-18

L150

F-C56 2434506

229-F45 BK-14

MATE GP-C1 2 SH1 I-1 3 4

CONN 44

F-C58 J-C5 2304013 2304013 1 M744-J14 WH-18 2 M746-J7 YL-18 3 M747-J10 PU-18

FUSE BASE

NOTE E L139

2

OPERATOR STATION

MATE A-C2 SH2 A-7

F-C9 1211168

NOTE E

3

CONN 33

MATE A-C23 SH2 A-7

F-C8 1027964

L143

GR-C1

CONN 23 1 2305008 326-GR1 RD-16

LAMP DIODE 1211022

177-A71 RD-6

OPERATOR STATION

E

F-C12 7Y3952 1 A623-F131BU-18 2 684-F130RD-18 684-F128RD-18

L150

143-J13 BR-18

L148

143-J13 BR-18

L149

1 MATE K-C1 2 SH1 I-1 3 4

J-C1 2305008 H792-J1 BR-18 M745-J2 BU-18 M748-J3 OR-18 200-J4 BK-18

CAB

CONN 24

L150

L150

ATCH-SMART BOOM UP DOWN RELAY 1495050 J-C2 1495051 1 M745-J2 BU-18 2 200-J5 BK-18 3 M746-J7 YL-18 4 M746-J8 YL-18 5 H792-J1 BR-18

L148

M743-J12 GN-18 M743-J12 GN-18

177-A71 RD-6

F-C7

4

CONN 32

MATE A-C27 SH2 A-8

L139

L149

200-J4 BK-18 200-J4 BK-18 200-J5 BK-18 200-J6 BK-18 H792-J1 BR-18 M743-J12 GN-18 M745-J2 BU-18 M748-J3 OR-18 143-J13 BR-18 M744-J14 WH-18 M746-J7 YL-18 M747-J10 PU-18

1288950

317-F82 YL-18

L148

L98

326-GR1 RD-16

M743-J12 GN-18

F

BREAK POINT 2 SH2 A-11

F-C6 1027964

308-F104 YL-16 310-F99 PU-16

F-C10 1343296

5

CONN 31

MATE A-C22 SH2 A-9

MATE A-20 SH2 A-10

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

CAB L148

6

CONN 29

CONN 28

MATE A-C3 SH2 A-10 1

BREAK POINT 5 SH2 A-5

7

CONN 27

OPERATOR STATION

168-F73 RD-10

BREAK POINT 3 SH2 A-6

8

PK-16 RD-18 OR-16 GN-16 GN-14 OR-16 RD-14 RD-18 RD-14

BREAK POINT 4 SH2 A-6

9

616-F84 BU-16 125-F71 RD-16 322-F86 GY-16 120-F55 YL-16 172-F10 RD-18 179-F56 BU-16 638-F91 WH-16 105-F102 RD-16 169-F18 PK-18

10

607-F87 154-F93 127-F60 306-F92 124-F65 307-F94 175-F72 320-F85 184-F74

11

130-F75 RD-14

12

2

1

A