CAT 320D Excavator Hydraulic System – Attachment Schematic Manual – PDF DOWNLOAD

Page 1

Component Locations

BASIC COMPONENT SYMBOLS MAIN AUX.

Part Machine Schematic Number Location Location

Description

FLUID POWER SYMBOLS

RENR9107-02 October 2009 PUMP or MOTOR

CONTROL VALVES

SPRING

FLUID CONDITIONER

LINE RESTRICTION (FIXED)

RESTRICTION

PUMP: VARIABLE and PRESSURE COMPENSATED

2-SECTION PUMP

Attachment Block Valve Gp - Check Valve Gp - Check Valve Gp - Flow Control Valve Gp - Load Control

201-9379 215-4890 215-4919 201-9236 225-4843

1 2 3 4 5

D-5 E-1 D-1 D-1 E-7

Valve Gp - Solenoid

185-0472

6

C-1

PRESSURE COMPENSATION

LINE RESTRICTION (VARIABLE)

SPRING (ADJUSTABLE)

VARIABILITY

HYDRAULIC PNEUMATIC ENERGY TRIANGLES

VALVES VALVE ENVELOPES

VALVE PORTS

TWO POSITION

ONE POSITION

Standard 324D

TWO-WAY

THREE POSITION

Accumulator Gp - Pilot Manifold

Note B

20

B-5

Block

Note B

21

D-8

Cylinder Gp - Boom

Note A

22

F-2, F-3

Cylinder Gp - Bucket

Note A

23

F-8

Cylinder Gp - Stick

Note A

24

F-8

Filter Gp - Case Drain

Note B

25

A-5

Note B

26

A-4

Note B

27

A-7

Manifold Gp - Control

Note B

28

B-5, B-6

Motor Gp - Swing

Note B

29

F-6

Motor Gp - Left Travel

Note B

30

F-5

Motor Gp - Right Travel

Note B

31

F-4

Pump Gp - Main Hydraulic

Note B

32

B-2

PRESSURE

Tap Locations Pressure, Sampling, and Sensor Tap Number EE

Description

Schematic Location

Left Pump Delivery Pressure

B-3 A-3

Note B

33

B-3

FF

Right Pump Delivery Pressure

Sensor As - Left Pump Pressure

Note B

34

B-3

GG

Pilot Pump Delivery Pressure

A-4

Sensor As - Right Pump Pressure

Note B

35

A-3

HH

Left Pump Power Shift Pressure

B-2

Switch As - Boom Down Pilot Pressure Switch As - LH Travel Pressure

Note B Note B

36 37

D-8 D-8

JJ

Case Drain Pressure

B-2

KK

Right Pump Power Shift Pressure

A-2

Hydraulic Oil Sampling Port

A-3

Switch As - Pilot Pressure

Note B

38

B-7

Switch As - RH Travel Pressure

Note B

39

D-7

40

E-5

Note B

41

A-5

INFINITE POSITION

SOS

Valve Gp - Check and Relief

Note B

42

D-1, E-1

Valve Gp - Cooler Bypass

Note B

43

A-8

Valve Gp - Heavy Lift Solenoid

Note B

44

A-4

Valve Gp - LH Joystick

Note B

45

C-8

Valve Gp - Main Control

Note B

46

C-1 thru C-6

Valve Gp - Pilot Travel Valve Gp - Pressure Reducing Boom/Swing Valve Gp - RH Joystick

Note B Note B Note B

47 48 49

D-7, D-8 B-3, B-4 C-7

Valve Gp - Shuttle

Note B

50

B-7, B-8

Valve Gp - Swing Cushion Valve Gp - Travel LT Counterbalance Valve Gp - Travel RT Counterbalance

Note B Note B Note B

51 52 53

E-6 E-5

SHUTTLE

SPRING LOADED

BASIC SYMBOL

PILOT CONTROLLED

ROTATING SHAFTS

FLOW

TEMPERATURE

UNIDIRECTIONAL

BIDIRECTIONAL

FLUID STORAGE RESERVOIRS

Sensor As - Head In Boom Cylinder Press.

Note B

P T SHIFTED POSITION

P T NORMAL POSITION

MEASUREMENT

Filter Gp - Pilot Hydraulic

Swivel Gp

CHECK VALVES

AB

AB

Filter Gp - Return Oil

FOUR-WAY

THREE-WAY

CONTROL VALVES

Tank Gp - Hydraulic Oil

ATTACHMENT

LINE RESTRICTION VARIABLE and PRESSURE COMPENSATED

320D Excavator Hydraulic System - Attachment

VENTED

RETURN ABOVE FLUID LEVEL

PRESSURIZED

COMBINATION CONTROLS

KGF1-UP MCH1-UP TDH1-UP DHK1-UP FAL1-UP KLM1-UP SPN1-UP PHX1-UP

SOLENOID

SOLENOID or MANUAL

SERVO

SOLENOID and PILOT or MANUAL

SOLENOID and PILOT

DETENT

THERMAL

MANUAL CONTROL SYMBOLS

MANUAL SHUTOFF

PUSH-PULL LEVER

GENERAL MANUAL

PUSH BUTTON

PEDAL

SPRING

PILOT CONTROL SYMBOLS RELEASED PRESSURE

EXTERNAL RETURN

REMOTE SUPPLY PRESSURE

INTERNAL RETURN

SIMPLIFIED

CROSSING AND JOINING LINES

ACCUMULATORS

SPRING LOADED

GAS CHARGED

LINES CROSSING

HYDRAULIC PUMPS FIXED DISPLACEMENT

E-4

Note A: Refer to parts manual for specific cylinder information. Note B: Part numbers are located on the main Hydraulic System Schematic according to the effectivity of the machine.

RETURN BELOW FLUID LEVEL

HYDRAULIC AND PNEUMATIC CYLINDERS

LINES JOINING

SINGLE ACTING

FIXED DISPLACEMENT

VARIABLE DISPLACEMENT NON-COMPENSATED

UNIDIRECTIONAL

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

DOUBLE ACTING

INTERNAL PASSAGEWAYS

HYDRAULIC MOTORS

VARIABLE DISPLACEMENT NON-COMPENSATED

INTERNAL SUPPLY PRESSURE

COMPLETE

FLOW IN ONE DIRECTION

TWO POSITION

THREE POSITION

INFINITE POSITIONING

CROSS FLOW

PARALLEL FLOW

FLOW ALLOWED IN EITHER DIRECTION

Stick Lowering Control Printed in U.S.A.

© 2009 Caterpillar All Rights Reserved

Electrical Symbols Table

33 40

49

45

6

21

Hydraulic Symbols (Electrical)

37

38 50

G

39 47

1

Transducer (Fluid)

36 46

22

24

Transducer (Gas / Air)

M

Generator

Electric Motor

5 27

4

Pressure Switch (Adjustable)

Pressure Switch

Electrical Wire

Temperature Switch

20 28 Electrical Symbols (Electrical)

44 48 22 32 34 35

23 KK

32

JJ

T

EE

Pressure Symbol

42 29

31

25

53

26 27

51

41

HYD. TANK

2

Flow Symbol

Level Symbol

Wire Number Identification Codes Electrical Schematic Example

25

3

Temperature Symbol

Hydraulic Schematic Example Current Standard

Current Standard Harness identification code This example indicates wire 135 in harness "AG".

Wire Circuit Number Identification

Wire Color

325-AG135 PK-14

4

43

1

20 28

41

45

36 46

49

325-PK Circuit Identification Number

42

Wire Color

Wire

5

Wire Gauge

Previous Standard

GG

24

44 48

Wire Color

325-PK-14 B

32

FF

34 35

34

HH

35

26

22

25 26 27

23 37

30 31

29

2

52 53

51

3 33

6 21 40

39 47

38 50

MACHINE COMPONENT LOCATIONS

MAIN PUMP AND FILTER CIRCUITS

SOS

Circuit Number Identification

A

Wire Gauge (EXAMPLE VALVE)

24 Page, (Dimensions: 34 inches x 28 inches)

43

RENR9107-02

30 52


Turn static files into dynamic content formats.

Create a flipbook
Issuu converts static files into: digital portfolios, online yearbooks, online catalogs, digital photo albums and more. Sign up and create your flipbook.