Case W20F Wheel Loader Operator's Manual 48095994 - PDF DOWNLOAD

OPERATOR'S MANUAL W20F Standard model, TIER 3 W20F Fertilizer model, TIER 3

Con - 48095994 Issue date October 2016 EN

Contents 1 GENERAL INFORMATION NOTE TO THE OWNER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Read the operator's manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 Identification Identification of the sides of the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 Machine Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7 Identification plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9 Ecology and the environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11 Biodiesel - Biodiesel fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

2 SAFETY INFORMATION Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Safety rules (Signal word definitions) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Safety rules (Personnel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Operating precautions (Starting the machine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7 Operating precautions (Machine operation) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9 Safty Precautions (Weld works) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13 Safety precautions – Fuel handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15 Fire and explosion prevention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16 General safety and precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18 Safety (Utility lines) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19 Safty Precautions (Machine transport) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20 Operating precautions (Stopping the machine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21 Safty Precautions – (Machine service) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22 Roll Over Protection Structure (ROPS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30 Seat belt precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32 Wheels and tires – (Safety precautions) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-33 Safety decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-35 Hand signals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-48

3 CONTROLS AND INSTRUMENTS OPERATOR'S SEAT Operator’s seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Shoulder belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

FORWARD CONTROLS Dashboard left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 Instrument panel – (Right) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10 Key start switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13 Transmission controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14 Foot pedals (Service brake and Throttle) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15

LEFT-HAND SIDE CONTROLS Parking brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16

RIGHT-HAND SIDE CONTROLS Air conditioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17 Control levers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21

OVERHEAD CONTROLS Switches of the roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26

EXTERIOR CONTROLS Electrical (Master switch) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27

4 OPERATING INSTRUCTIONS COMMISSIONING THE UNIT Run-in period of a new machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Before starting the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

STARTING THE UNIT Starting the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 Machine operation (In cold environments) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 Machine operation (In hot environments) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

PARKING THE UNIT Stopping the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

5 TRANSPORT OPERATIONS SHIPPING TRANSPORT Machine transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 Travelling on public roads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

RECOVERY TRANSPORT Tow procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

6 WORKING OPERATIONS GENERAL INFORMATION Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 Load trucks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6 Torque converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10

WORKING Hydrostatic Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11 Parking brake (Checking) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12

7 MAINTENANCE GENERAL INFORMATION Maintenance and adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 Security lock, transport and service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7 Access doors – Filling locations and filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8 Daily inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15 Fuel system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16 Engine lubrication system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19 Engine coolant system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20 Engine air filter system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22 Hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-24 Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-25 Front axle / Rear axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26 Brake system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-27 Wheels and tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-28 Releasing pressure in the hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-29 Machine operation – in harsh environments (Corrosion protection) . . . . . . . . . . . . . . . . . . 7-30 Lubrication analysis program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-32

MAINTENANCE CHART Maintenance chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-33

As required Cab (Checking) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air conditioner (Checking) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air conditioner (Compressor seal lubrication) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Bucket teeth (Replacement) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Return to dig system adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Accumulators the brakes (Verification) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-35 7-36 7-38 7-39 7-40 7-41

When the warning lamp lights Warning lights (Check) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-42

Every 10 hours Engine oil (Checking the level) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine coolant (Checking the level) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air filter dust valve (Verification and cleaning) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hydraulic fluid (Checking the level) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Grease points. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-43 7-45 7-47 7-48 7-50

Every 50 hours Pre-fuel filter (Draining) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-54 Transmission fluid (Checking the level) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-56 Grease points. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-58

Initial 100 hours Hydraulic fluid filter (Replacement in initial period) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-60 Transmission fluid and filter (Replacement in initial period) . . . . . . . . . . . . . . . . . . . . . . . . . . 7-60 Front and rear axles oil (Change in initial period) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-60

Every 250 hours Cab air filter (Verification and cleaning) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air conditioner compressor belt (Checking) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Alternator drive belt (Checking) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Front and rear axles oil (Checking the level) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tires – (Pressure and calibration check) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Wheels (Verification of the nut torque) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Grease points. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-61 7-62 7-63 7-65 7-66 7-68 7-69

Every 500 Hours Engine oil and filter (Replacement) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pre-fuel filter (Replacement) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fuel Filters (Replacement) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fuel reservoir (Draining) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hydraulic fluid filter (Replacement) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Transmission filter (Replacement) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Roll Over Protection Structure (ROPS) (Check) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operator’s seat (Checking) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Seat belts (Checking) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-71 7-73 7-74 7-76 7-77 7-79 7-81 7-83 7-85

Every 1000 hours Cab air filter (Replacement) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hydraulic fluid (Changing) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hydraulic suction filter (Cleaning) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air conditioning compressor belt (Replacement) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Transmission fluid and filter (Replacement) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Front and rear axles oil (Changing) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-87 7-88 7-90 7-92 7-94 7-97

EVERY 1500 HOURS Alternator drive belt (Replacement) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-100

EVERY 2000 HOURS Engine coolant (Changing) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-101 Engine air filter (Replacement) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-104 Fuel injectors (Calibration) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-106

Every 2500 hours Engine valves clearance (Checking clearance and adjustment) . . . . . . . . . . . . . . . . . . . . 7-107

Storage Preparation for storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-108 Removing from storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-111

Electrical System Battery Standard (with charge indicator densimeter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-113 Battery Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-115 Starting with auxiliary batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-120 Work lights – (Bulb replacement) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-123 Miscellaneous fuses (Replacement) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-125

8 SPECIFICATIONS Lubrication, Filters and Fluids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 General specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3 Overall Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7 Operating weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11 Standard torque data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12 Material weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16

9 ACCESSORIES Fire extinguisher (if equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1

1 - GENERAL INFORMATION

1 - GENERAL INFORMATION###_1_### NOTE TO THE OWNER Introduction This manual has been developed as a guide for the safe and proper use of the machine, as well as for its maintenance.

Always follow the recommendations in this manual to ensure the best performance, cost-effective operation and long service life of your machine. The manual is in sections. For a list of sections, see the table of contents. Refer to the index at the back of this manual for locating specific items about your machine.

This manual contains all of the information related to daily maintenance, periodic maintenance, correct use and procedures for safe operation and maintenance of the machine. Some maintenance services require technical skills and appropriate tools for execution. Allow only trained technicians to perform such maintenance services on the machine.

The recommendations in this manual also allow you to prevent the most common causes of accidents that might occur during work or maintenance operations of the machine. If you are in any doubt, consult your Authorized CASE CONSTRUCTION Dealer.

Read and fully understand all of the instructions and warnings in this manual before you start the engine or operate the machine. Pay special attention to the instructions related to safety, operation and maintenance to avoid unnecessary risks or injuries when you use or perform maintenance operations on the machine. Do not operate this machine or perform maintenance work if you have not had appropriate training. Have all operators read this manual carefully.

The information in this manual is provided on the basis of information that was available at the time the manual was written. Settings, procedures, part numbers, software and other items can change. These changes can affect the maintenance performed on the machine. Make sure that your Authorized CASE CONSTRUCTION Dealer has provided complete and current information before you start to operate any machine.

Do not remove this manual from the machine. The manual should be stored and kept inside the cab, to be consulted by the operator at any time. Make sure this manual is complete and in good condition. Contact an Authorized CASE CONSTRUCTION Dealer if you need additional manuals or manuals in other languages. Always keep the manual in its compartment.

Your machine was designed and manufactured in accordance with the strictest quality standards. It complies with the current safety regulations. Never use the machine for applications that are not included in this manual. Modifications made without authorization could result in serious or fatal accidents. Anyone making such unauthorized modifications shall be accountable for the consequences. The engine and fuel system of the machine are designed and manufactured in accordance with government emissions regulations. Tampering by dealers, customers and operators is strictly prohibited by law. Failure to comply with this recommendation could result in government fines, rework costs, voided warranty, lawsuits, and possible confiscation of the machine until it is returned to its original design.

Technical assistance to the engine and repairs must be done by a certified technician only.

Your Authorized CASE CONSTRUCTION Dealer will provide assistance with technicians specially trained and able to use the best methods in carrying out maintenance and repair services on your machine, using genuine CASE CONSTRUCTION-approved parts.

The dealer can also provide additional information, as well as after-sales service that involves the acquisition of genuine parts, quality assurance and total reliability.

For additional information, see your Authorized CASE CONSTRUCTION Dealer.

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1 - GENERAL INFORMATION

Basic information

COIL16CEX0165FA

1

Your loader was designed for heavy work conditions. Your loader stands out for its sturdiness, large load capacity, and ease of operation. Your loader has a spacious cab, with ROPS/FOPS certification. Your loader provides broad visibility and more comfort for the operator, with air conditioning, heating, and simple, smooth controls.

The engine offers high torque, high performance, reliability, and low consumption. The engine also has fewer moving parts, which means less wear and lower maintenance cost, as well as integrated components that facilitate access.

The transmission is Powershift the mechanical drive type. This system offers feather-ability for loading, which is activated by a button on the panel. When activated, just press the brake pedal to transfer more power to the loader engine instantly. This guarantees faster lift cycles with a full bucket.

Both front and rear HD axles have a slip limiter (for extreme applications). This increases the productivity, the traction capacity, and the service life of the tires.

The oil bath disk braking system is driven by single pedal and has hydraulic activation. This system guarantees better control and braking efficiency. Each brake circuit is equipped with a nitrogen accumulator, which guarantees greater braking efficiency.

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1 - GENERAL INFORMATION

Intended use Do NOT use your loader for operations other than those specified and which are not described in this manual, to prevent serious harm to people or damage to the machine. The manufacturer and your dealer are not responsible for damages caused by improper use. With standard equipment and authorized implements, your loader designed for excavation and earth movement operations. These include land leveling, truck loading, and material re-handling (described in this manual). If you want to use the loader for a purpose – for example, logging – that requires special implements or equipment, consult your authorized CASE CONSTRUCTION dealer NOTICE: This machine is not intended to lift other objects or transport loads at high speeds. DO NOT use this machine for any application or purpose other than those described in this manual, the decals, or other product safety information provided with the machine. These materials define the machine's intended use.

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1 - GENERAL INFORMATION

Read the operator's manual Important information • Each machine is supplied with a copy of this manual.

• This manual has been developed as a guide for the safe and proper use of the machine, as well as for its maintenance. Always follow the recommendations in this manual to ensure the best performance, cost-effective operation and long service life of your machine.

• The manual is in sections. For a list of sections, see the table of contents. Refer to the index at the back of this manual for locating specific items about your machine.

• The "SAFETY INFORMATION" chapter contains important information about safety at the time of maintenance, adjustments and safe operation of the machine, and also contains information about the use of safety messages found throughout this manual.

• The "MAINTENANCE" chapter contains important information about lubrication, cleaning work, maintenance and adjustments of the machine.

• The "SPECIFICATIONS" chapter contains important information about weights, dimensions, torques, and general specifications of the machine.

• The remaining chapters provide operating instructions for the machine, its controls, instruments, and accessories, and information about transport, storage and operation of the machine.

• READ THIS MANUAL COMPLETELY and make sure that you have learned how to operate the machine and its controls correctly and safely. It is your responsibility to read and understand the operator's manual and other provided information before you start to operate the machine. This information includes the speed, brakes, steering, stability and load characteristics of the machine.

• Do not operate this machine or perform maintenance work if you have not had appropriate training. Read and fully understand all the instructions and warnings in this manual. Have all operators read this manual carefully.

• If you follow the basic safety procedures and precautions, you can avoid most accidents that relate to machine inspection and maintenance services.

• Always see the Operator's Manual when you have doubts about any operating procedure of the machine. Read and understand all the safety warnings contained in this manual and all the safety decals on the machine. Correctly follow the maintenance procedures. See your Authorized CASE CONSTRUCTION Dealer if you have any doubts.

• DO NOT remove this manual from the machine. Make sure this manual is complete and in good condition. Contact an Authorized CASE CONSTRUCTION Dealer if you need additional manuals or manuals in other languages.

Always keep the manual in the cab, so that the operator can consult the manual at any time.

• Your machine is compliant with current safety regulations, but the safety information in this manual does not replace safety rules, insurance requirements, and federal, state or local laws. Make sure that your machine has all the appropriate and certified equipment in accordance with these government codes or laws. Consult an Authorized CASE CONSTRUCTION Dealer about changes to your machine.

• CASE CONSTRUCTION reserves the right to improve designs and change specifications at any time, without obligation to install them on previously sold units. The specifications, descriptions, and illustrative materials here correctly reflect the data known on the publication date, but may vary by region and are subject to change without notice. Therefore, all content in this publication is subject to production variations. These variations can affect the maintenance that you perform on the machine. Make sure that your Authorized CASE CONSTRUCTION Dealer has provided complete and current information before you start to operate any machine.

• The illustrations may include optional equipment and attachments and may not include all standard equipment.

• Dimensions and weights in this manual are only approximate.

• Additional safety messages are used in the text of the manual to show specific safety hazards. Pay attention.

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1 - GENERAL INFORMATION

NOTICE: The safety messages in this manual are intended to illustrate the basic safety procedures of the machine.

However, it is impossible for these safety messages to cover all dangerous situations you may encounter. If you have any doubts, consult your direct supervisor prior to operating or performing any maintenance service on the machine.

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1 - GENERAL INFORMATION

Identification Identification of the sides of the machine Left-hand side, right-hand side, front, and rear NOTE: In this manual, the terms "left-hand side" and "right-hand side" indicate the sides of the machine as seen from the operator's seat.

W20E15WEL0001FA

1.

2.

3.

4.

Left–hand side Right–hand side Front Trailing

1-6

1

1 - GENERAL INFORMATION

Machine Components

COIL16CEX0166FA

1.

2.

3.

4.

5.

6.

7.

8.

Cab door Handrail Steps Bucket Bucket cylinder ROPS Cab Engine hood Battery access

1-7

1

1 - GENERAL INFORMATION

COIL16CEX0172FA

9. Loader lifting cylinder 10. Cab air filter access 11. Loader lifting arm

1-8

2

1 - GENERAL INFORMATION

Identification plates Model, serial number, and year of manufacture When you order parts or obtain information or technical assistance, tell your dealer the serial number and type of the machine or implements.

Write the following information in the spaces on the tag: the type, serial number and year of manufacture of your machine, implements, and the serial numbers of the different hydraulic and mechanical components.

47677888_A

1

Machine identification This plate is located on the front frame of the machine, between the fender and the front work lights.

COIL15WEL0092AA

2

COIL16WEL0075AA

3

Motor This plate is located on the engine distribution gear housing, on the right-hand rear access cover.

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1 - GENERAL INFORMATION

Transmission This plate is located on the transmission casing, near the parking brake drum.

BRCE12WLCNH0036

4

Axles This plate is located over the center of the axle housing (differential area).

COIL15WEL0069AA

5

Cab This plate is located on the cab frame on the right-hand side, behind the operator.

BRCE12WLCNH0105

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1 - GENERAL INFORMATION

Ecology and the environment Soil, air, and water are vital factors of life in general. Disposing of waste improperly represents a danger for the environment.

NOTE: Some recommendations must be followed: • Obtain information about the correct methods to recycle or dispose of waste from local authorities, collection centers or your dealer.

• Do not dispose of waste onto the ground, into drains, or in water beds.

• Do not fill reservoirs using cans or inappropriate pressurized fluid delivery systems, as they may cause considerable spillage.

• Use sealed containers when draining the fluids. Do not use containers for food or beverages which may induce ingestion.

• The air conditioning system is under pressure, and contains gases that should not be released into the atmosphere.

Do not disconnect or remove any component from the pressure line of the air conditioning system. If you need repairs to the air conditioning system, contact a dealer.

• Immediately repair any leaks or defects in the machine's engine cooling and hydraulic systems.

• Generally avoid skin contact with any fuels, oils, fluids, acids, solvents, etc. Most of them contain substances which may be harmful to your health.

• Avoid spills when draining fluid. Store them safely until they can be disposed of properly in compliance with local legislation.

• Protect hoses and pipes during welding works, because the sparks generated during the welding work can damage them, allowing the fluid to leak.

Mandatory recycling The battery is essentially composed of lead plates and sulfuric acid solution. Because the battery contains heavy metals such as lead, resolution 401 de 2008 of CONAMA orders that all used batteries must be returned to the battery dealer at the time of replacement. Do not dispose of the battery in the garbage. Points of sale are obliged to accept the return of your used battery, and to store it in a suitable place and return it to the manufacturer for recycling.

Improper disposal of batteries can contaminate the soil, groundwater and waterways. Consumption of contaminated water can cause serious health risks. Contact of the acid solution with the skin or eyes can cause serious injury and blindness. In case of accidental contact with the eyes or skin, immediately wash with running water and seek emergency medical care.

1-11

CUIL13TRO0091AA

1

1 - GENERAL INFORMATION

Biodiesel - Biodiesel fuel Introduction Fatty acid methyl ester (FAME) fuel, called biodiesel fuel in this section, is a family of fuels derived from vegetable oils treated with methyl esters.

There are two main types: rapeseed methyl ester (RME) and soybean methyl ester (SME). RME is a blend of rapeseed and sunflower methyl ester, and is the preferred type in Europe. SME is the preferred type in the United States.

Diesel engines can be run with pure biodiesel fuel or a blend of standard diesel fuel and biodiesel fuel: • B5: indicates the blend of 5% biodiesel and 95% diesel fuels.

• B20: indicates the blend of 20% biodiesel and 80% diesel fuels.

• B100: indicates pure biodiesel, or 100% biodiesel fuel.

NOTE: Check on the biodiesel decal which blend is suitable for your machine.

Biodiesel fuel is a renewable alternative fuel source. Its use and development is promoted worldwide, especially in Europe and in the United States. Biodiesel has several positive features: • Biodiesel fuel adds lubricity to the fuel, which is beneficial in many circumstances, particularly as sulfur and aromatics are removed from the fuel.

• Biodiesel has a greater cetane number and burns cleaner.

• Biodiesel produces less particulate matter and reduces smoke emissions.

• Biodiesel fuel is fully biodegradable and non-toxic.

Diesel and biodiesel fuel specifications • Europe: EN 590 - specification of diesel fuel (10 ppm sulfur maximum) • United States of America: ASTM D975-10 – standard specification for diesel fuel • Argentina: 6537-1:1997 and 6538:2010 • Brazil: according to ANP (Agência Nacional do Petróleo) specification Biodiesel blends are covered by: • European diesel fuel specification EN 590 allows up to 7% biodiesel since 2009. European fuel suppliers are allowed to use up to 7% biodiesel fuel (B7) to supply the network.

• The specification for diesel in Brazil ASTM D6751-09A allows up to 7% of biodiesel. Brazilian fuel suppliers can use up to 7% of biodiesel fuel (B7) to supply the network.

Before crude oil can be converted into usable biodiesel, it must undergo transesterification to remove glycerides.

During the transesterification process, the oil reacts with an alcohol to separate the glycerine from the fat or vegetable oil. This process leaves behind two products: methyl ester (the chemical name for biodiesel) and glycerin (a byproduct usually sold for use in soaps or other products).

NOTE: Biodiesel fuels approved for use in CASE CONSTRUCTION equipment must be transesterified and comply with European standard EN14214, Brazilian and North American standard ASTM D6751 and Argentine standard 6515-1:2013.

NOTICE: Cold pressed biodiesel, cold pressed oil, straight vegetable oil (SVO), or more generally unrefined vegetable oils used as motor fuel are fuels that are normally made from rapeseed oil or similar high oil content crops.

These fuels are not transesterified and do not meet EN14214, ASTM D6751 or 6515-1:2013 requirements. There is no recognized quality standard available for these fuels. Therefore the use of cold pressed biodiesel, cold pressed oil, straight vegetable oil (SVO) or unrefined vegetable oils are NOT APPROVED at any blend in any CASE CONSTRUCTION product.

NOTICE: Running any engine and fuel injection equipment in a CASE CONSTRUCTION vehicle with any blend of NON-APPROVED fuel (fuel not complying with the specification described in requirement EN14214 for Europe, requirement ASTM D6751 for Brazil and the United States and 6515-1:2013 for Argentina) will void the warranty cover

by CASE CONSTRUCTION. 1-12

1 - GENERAL INFORMATION

Fuel usage conditions You must follow fuel usage conditions. Incorrect use can lead to severe damage to both the engine and the fuel injection equipment.

The main concerns when operating with biodiesel are: • Filter and injector blockage caused by poor fuel quality.

• Wear and corrosion of internal components from water content, which affects lubricity.

• Deterioration of some rubber sealing compounds in the fuel system.

• Biodiesel oxidation, which can lead to the formation of deposits that can harm the fuel injection system.

NOTICE: Problems in the engine fuel injection equipment associated with non-compliance with the following conditions for biodiesel handling and maintenance will not be covered for warranty by CASE CONSTRUCTION. Purchase biodiesel fuel from a trusted supplier who understands the product and maintains acceptable fuel quality.

Use biodiesel from BQ 9000 accredited suppliers to maintain the quality and consistency of the fuel. The BQ 9000 Quality Management Program is accredited by the National Biodiesel Board for producers and marketers of biodiesel fuel. See the website at www.biodiesel.org for more information.

Biodiesel Fuel must be pre-blended by the supplier. Mixing biodiesel fuel blends on-site can result in an incorrect mixture that may damage the engine and/or fuel system.

NOTICE: CASE CONSTRUCTION may void your warranty if an engine or fuel system problem results from poor fuel quality due to improper blending. You and your fuel supplier are responsible that the right type of fuel and blend is delivered and used.

Using an additive for Biodiesel Despite strict standards for the manufacture of biodiesel in Brazil, fuel may present problems after some time in storage, such as the formation of colonies of microorganisms, oxidation and crystallization in the cold. Although the percentage of biodiesel blended with diesel fuel is small, the problems that can occur with the fuel cause major disruptions.

To avoid disruptions and possible damage to equipment, CASE CONSTRUCTION makes the following recommendation: Use a Biodiesel biocide additive for the purpose of combating the formation of colonies of microorganisms in the machine's fuel system. The additive, as well as having biocidal properties, should also function as a lubricant and antioxidant. Consult your CASE CONSTRUCTION dealer for detailed information on the concentration and frequency of use of the additive.

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1 - GENERAL INFORMATION

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2 - SAFETY INFORMATION

2 - SAFETY INFORMATION###_2_### Safety rules NOTICE: This safety alert symbol indicates important safety-related messages in this manual. When you see this symbol, carefully read the message indicated and be alert to the possibility of death or serious injury.

READ THIS MANUAL COMPLETELY and make sure that you have learned how to operate the machine and its controls correctly and safely. It is your responsibility to read and understand the operator's manual and other provided information before you start to operate the machine. This information includes the speed, brakes, steering, stability and load characteristics of the machine.

Do not operate this machine or perform maintenance work if you have not had appropriate training. Read and fully understand all the instructions and warnings in this manual. Have all operators read this manual carefully.

Do not allow unauthorized persons to perform maintenance or repairs on the machine.

If you follow the basic safety procedures and precautions, you can avoid most accidents that relate to machine inspection and maintenance services.

Always see the Operator's Manual when you have doubts about any operating procedure of the machine. Read and understand all the safety warnings contained in this manual and all the safety decals on the machine. Correctly follow the maintenance procedures. See your Authorized CASE CONSTRUCTION Dealer if you have any doubts.

DO NOT remove this manual from the machine. Make sure this manual is complete and in good condition. Contact an Authorized CASE CONSTRUCTION Dealer if you need additional manuals or manuals in other languages. Always keep the manual in the cab, so that you can consult the manual at any time.

Your machine is compliant with current safety regulations, but the safety information in this manual does not replace safety rules, insurance requirements, and federal, state or local laws. Make sure that your machine has all the appropriate and certified equipment in accordance with these government codes or laws. Consult an Authorized CASE CONSTRUCTION Dealer about changes to your machine.

Before beginning the day, walk around the machine and check for oil or fluid leaks. Check the levels of hydraulic fluid, transmission fluid, engine oil, and coolant. Replace any damaged parts or install missing parts. Carry out the required lubrication and maintenance as shown in this manual. Clean any dirt and debris from the machine, especially the engine compartment.

Before you start the engine, sound the horn. Make sure that everyone is at a safe distance from the machine.

Ensure that the parking brake is applied and that all the controls are in neutral before starting the engine.

You must sound the horn to warn people in the work area.

Before night work, make sure all the lights are turned on.

If your machine is equipped with a cab, make sure that all of the windows are clean and that the windshield wipers work correctly.

NOTICE: The safety messages in this manual are intended to illustrate the basic safety procedures of the machine.

However, it is impossible for these safety messages to cover all dangerous situations you may encounter. If you have any doubts, consult your direct supervisor prior to operating or performing any maintenance service on the machine.

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2 - SAFETY INFORMATION

Safety rules (Signal word definitions) Personal Safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury.

Throughout this manual and on machine safety signs, you will find the signal words DANGER, WARNING, and CAUTION followed by special instructions. These precautions are intended for your personal safety and for all those involved in the work activity during operation of the machine.

Read and understand all the safety messages in this manual before you operate or service the machine.

DANGER: Indicates an immediate danger that, if not avoided, will cause death or serious injury. The color associated with Danger is RED.

WARNING: Indicates a potential danger that, if not avoided, will cause serious injury. The color associated with Warning is ORANGE.

CAUTION: Indicates a potential danger that, if not avoided, can cause minor or moderate injury. ORANGE also alerts the operator to unsafe practices. The color associated with Caution is YELLOW.

FAILURE TO FOLLOW DANGER, WARNING AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY. Machine safety NOTICE: Indicates a situation that, if not avoided, could result in machine or property damage. The color associated with Notice is BLUE. Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or property damage. The word Notice is used to address practices not related to personal safety.

Information NOTE: Indicates additional information which clarifies steps, procedures, or other information in this manual.

Throughout this manual you will find the word NOTE followed by additional information about a step, procedure or other information in the manual. The word NOTE is not intended to address personal safety or property damage.

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2 - SAFETY INFORMATION

Safety rules (Personnel) Read and understand the safety precautions in the manual READ THIS MANUAL COMPLETELY and make sure that you have learned how to operate the machine and its controls correctly and safely. It is your responsibility to read and understand the operator's manual and other provided information before you start to operate the machine. This information includes the speed, brakes, steering, stability and load characteristics of the machine.

Do not operate this machine or perform maintenance work if you have not had appropriate training. Read and understand all of the instructions and warnings in this manual.

Have all operators read this manual carefully.

Always see the Operator's Manual when you have doubts about any operating procedure of the machine. Read and understand all the safety warnings contained in this manual and all the safety decals on the machine. Correctly follow the maintenance procedures. See your Authorized CASE CONSTRUCTION Dealer if you have any doubts.

SP0003

1

SP0005

2

Use appropriate protective equipment Different jobs require different personal protective equipment. Items such as appropriate hard hats, safety goggles, comfortable safety footwear, thick gloves, reflective vests, protective masks, face shields and hearing protection may be necessary. Familiarize yourself with this equipment and know how to use it before starting work.

Any protective equipment must be replaced or renewed depending on the time of use and wear. Old hard hats may not serve the user's purposes. Faded and stained clothing may not be as visible as new clothing. See the manufacturer‘s recommendations.

Do not wear headphones to listen to the radio while you operate the machine.

Learn and understand the meanings of the hand signals used in your job. Follow the instructions given by the signaler. See the "Hand Signs" section in this manual for more information.

Familiarize yourself with the regulations, laws and safety equipment required to transport or drive the machine on a road or highway. Beacon warning lights, back-up alarm, "Slow Vehicle" identification plates and other safety equipment are available at Authorized CASE CONSTRUCTION Dealers.

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2 - SAFETY INFORMATION

Use hearing protection Use adequate hearing protection to protect yourself from intense noise during work operation.

NOTE: Prolonged exposure to loud noises can cause impairment or loss of hearing.

SP0006

3

SP0056

4

SP0004

5

Use eye or face protection Use appropriate eye or face shields to protect yourself against injuries caused by parts or debris that may be thrown.

NOTE: If your face, eyes, or another part of your body is hit by any loose parts or debris, serious injury may occur.

Prepare for emergencies Be ready to meet emergencies.

Always have a first aid kit and a good fire extinguisher, and know how to use them.

Establish emergency priority procedures to cope with fires or accidents.

Keep emergency telephone numbers for medical rescue, ambulance services, hospital and firefighters in an easyto-access place.

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2 - SAFETY INFORMATION

Inspect the machine Walk around the machine and perform a visual inspection before you climb into the cab and start operation.

Never start the engine or operate the machine if you notice any failed parts or damaged parts.

SP0007

Access the operator's compartment safely Always approach the machine from the front.

When you enter or exit the machine, always keep contact with three points of support with the steps and handrail.

NOTE: This will make it safer for you to move your feet and hands, which will help to prevent accidents.

Keep the steps and handrails clean and clear of debris.

NOTE: Accidents may result from slippery surfaces.

Do not use the control levers or hydraulic hoses as a support to enter or exit the machine.

NOTE: The control levers and hydraulic hoses are movable parts. They do not provide safety as a support. In addition, the control levers could inadvertently move and cause unexpected movement of the machine or implements.

Never jump to enter or exit the machine.

Never mount or dismount a moving machine.

Do not hurry. Walk, do not run.

Always keep your head, body, limbs, hands and feet inside the operator’s compartment to reduce exposure to external hazards.

Never exit the operator's compartment until the machine has come to a complete stop and the engine is shut down.

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2 - SAFETY INFORMATION

Adjust and check Be sure that all the doors, shields and hoods are correctly installed or closed.

Always keep the windows and rear-view mirrors clean and adjusted so that they provide full visibility.

To avoid getting caught in the machine, do not wear loose clothing, chains, bracelets or other loose personal items, or have your hair long, loose or uncovered.

Remove all loose objects from the operator area and the machine.

NOTE: Loose objects can jam the controls and cause accidents.

Operate the controls only when seated in the operator seat.

Adjust the operator seat The operator seat must be adjusted whenever there is a change of operator.

The operator should be able to fully press the pedals and correctly move the control levers with his/her back resting against the seat back.

NOTE: An incorrectly adjusted seat can cause risks in relation to operation of the machine and its controls.

Never operate the machine or its implements from any position other than sitting in the operator seat.

SP0009

7

SP0011

8

Adjust and fasten the seat belt Before operating the machine, carefully examine the condition of the belts, the buckle and the securing components for the seat belt.

If any component is damaged or worn, replace the seat belt or component before you operate the machine.

Never leave the seat belt loose or use it if the strap is twisted or caught in some part of the seat frame.

Always fasten the seat belt before you start the engine.

Be sure to remain seated with the seat belt fastened whenever you operate the machine.

Your machine has a rollover protective structure (ROPS) or a falling object protective structure (FOPS) for your safety.

The seat belt can help to protect you if you use it and maintain it correctly.

If an accident occurs, such as a rollover, replace the seat belt and its hardware, even if there was no damage to the seat belt.

2-6

2 - SAFETY INFORMATION

Operating precautions (Starting the machine) NOTICE: Never start the engine of a faulty machine or operate a faulty machine.

Initial inspections and checks • Walk around the machine and perform a visual inspection before you enter the cab and start operation.

• Check the load, weight, width, length, and height limitations that may be encountered at the work site. Make sure that the machine does not exceed these limitations.

• Always inspect the work area to identify potential risks such as: steep slopes, overhangs, terraces, trees, demolition, rubble, fires, ravines, rough terrain, drains, convex areas, ditches, excavations in traffic areas, areas with many parked cars, populated service areas, fenced areas etc.

• Check for damage on the bucket, on the teeth, and on the arm.

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1

SP0009

2

• Check for damage on all hydraulic hoses and for any leaks.

• Check the filters and the fluid levels.

• Check the brakes, the control handles, the gauges, the warning indicators, and other components of the machine before you attempt to operate the machine.

• Check that the parking brake is engaged.

• Check that all controls are in neutral.

• Check if the safety lever is in the control lockout position.

Setups • Adjust the operator seat and the seat belt to the position of maximum comfort and with complete access to the controls.

• Adjust all the rear-view mirrors for maximum visibility of the area behind the machine.

• Keep cab windows clean and with good visibility. Check that the windshield wipers work correctly.

• Check for the existence of tools or other loose objects in the operator compartment.

NOTE: Do not start the engine unless all of the objects inside the cab are properly secured.

NOTE: If incorrect operation of any component is verified, place the ignition switch in the “Off” position or turn off the master switch to shut down the engine. Place a “Do Not Operate” tag in a visible location of the operator’s compartment until the issue is corrected.

2-7

2 - SAFETY INFORMATION

Operate the machine from the operator’s seat only • Inappropriate procedures to start the operation may cause the unexpected movement of the machine. This may result in serious injury or even death.

• Start the engine and operate the machine only while seated on the operator’s seat.

• Sound the horn before start-up.

• Do not start the engine by shorting across starter motor terminals.

• Before starting the engine, make sure all control levers are in the neutral position.

• Do not start-up until all personnel are clear of the machine.

• Ensure that engine speed is appropriate for the job to be carried out.

• Check for the presence of air in the system if any hydraulic controls or systems have reduced performance, or if the controls or systems respond abnormally or slowly.

NOTE: Air in the hydraulic circuits may cause unexpected movements that may result in accidents.

Starting the engine with booster batteries • If booster batteries must be used to start the engine, the operator must be seated in the operator’s seat to keep the machine under control when the engine begins to run.

NOTE: Starting the engine with booster batteries is a two-person operation.

• Do not use batteries that have been stored in a very cold place.

• Failure to correctly follow the procedure to start the engine with booster batteries can cause the battery to explode, or can cause unexpected movement of the machine. For additional information, see “Start-up with auxiliary batteries” in this manual.

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Be careful with exhaust gases • Avoid asphyxia. Engine exhaust gases can cause death or damage to your health.

• If you need to operate the machine in a location that is not fully open, make sure there is adequate ventilation.

• Use an extension in the exhaust pipe to remove the exhaust gases from the work area; open the doors and windows to ventilate the work area.

NOTICE: DO NOT OPERATE the engine for very long in an enclosed area without adequate ventilation.

2-8

2 - SAFETY INFORMATION

Operating precautions (Machine operation) Beginning the operation • Study and familiarize yourself with the emergency exits that are alternatives to the normal exiting procedures.

• For your personal safety, do not climb on or off the machine when it is moving.

• Do not operate the machine if you do not feel well, if you are tired, or if you are ill.

• Obey all hand signals, safety decals, and other signage.

• When moving the machine in reverse, always look to where the machine is being moved.

• Never go downhill with the transmission in neutral.

• If the engine loses power, reduce the speed. If the engine stops for any other reason, under load or idle speed, stop the machine immediately. Check the cause of the issue.

• Regularly check all exhaust system components. Exhaust fumes are toxic for the operator.

• Regularly check the level of noise issued by the machine. If the noise is very intense and exceeds 90 dBA in the operator's compartment for more than 8 h, wear ear protectors approved by local regulations.

• When you transport the machine, in joint work with other machines, always give preference to those that are loaded.

• Assess if the weather, road, or earth conditions will permit safe operation on a hill, ramp, or rough ground.

• Maintain a safe distance from other machines or obstacles to ensure required visibility conditions.

• Whenever possible, avoid travel over obstacles such as: very rough terrain, rocks, tree stumps, steps, drains, railroad tracks.

• Observe the work area to identify potential risks before starting the engine and operating the machine.

NOTE: If it is necessary to cross obstacles, do so with extreme caution and at a right angle, if possible.

Reduce your speed. Slowly approach the obstacle.

Slowly pass through the point of balance and through to the other side. Also use the implement as support, if necessary.

• Make sure that the firmness and the conditions of the ground are safe before you start operations.

• Operate and drive the machine with care and at a speed compatible with the conditions of the work site.

• Understand the machine limitations, and keep the machine under control.

• Make sure that the work area is sufficiently stable and firm to support the weight of the machine during the work operations.

• Observe the work site conditions. Know and understand that these conditions may change on an hourly basis. Hills of dirt, debris, or obstructions may grow and change position relative to their location when you started the job.

• It is your responsibility to monitor the changes and keep the machine and implement at a safe distance.

• To pass over deep trenches or flooded ground, place the machine perpendicular to the obstacle. Reduce the speed. Start to cross with the aid of the implement, if necessary, only after you have assessed whether the ground conditions allow you to safely cross without risks.

NOTE: Avoid very soft ground, as this may result in a rollover or loss of control of the machine.

• The word “levelling” generally refers to work in virgin rough terrain, characterized by the presence of all the hazards and risks listed above.

• Note and avoid all hazards and obstructions such as ditches, underground lines, trees, cliffs, overhead electrical wires, or areas where there is slide hazard.

• Select an adequate gear to prevent excessive speed when you travel downhill.

Safe movement and operation of the machine • Be alert of the position of people near the machine.

• Bystanders can be run over.

• Make sure that exposed people in the area of operation are clear of the machine before you move the machine or the bucket.

• Sound horn to inform bystanders that the machine is going to be operated.

• If anyone enters the work area, lower the bucket to the ground. Stop the machine immediately.

2-9

NOTE: We emphasize the danger represented in these conditions by tree limbs (possibly falling on the machine) and large roots (which may act as a lever under the machine when uprooted and cause the machine to become unstable and overturn).

2 - SAFETY INFORMATION

Keep people away from the work area • People can be hit by the bucket or another part of the machine in motion and be crushed, resulting in serious injury or death.

• Keep all people away from the area of operation and movement of the machine.

Never move the bucket over a person • Never lift or move the bucket above anyone or above a truck cab.

• Serious injury or machine damage may result due to the bucket load dumping or due to collision with the bucket.

Transport of passengers • Do not transport passengers on the machine. Never allow anyone to be underneath the machine or its points of access during operation.

• Do not give rides on the machine. This can obstruct the full view of the operator. There is also the possibility of serious bodily harm or death due to accidental falls.

COIL15TLB0059AA

Help with signaling • If the operation vision is obstructed, seek help from a signal person when you move the machine.

NOTE: Always maintain visual contact with the person who is signaling.

• No machine motions shall be made unless the signals given by the signal person are perfectly understood by the machine operator.

• Learn the meanings of all flags, signs and markings used on the job and confirm with the person in charge of signaling.

• Always make sure that rear-view mirrors are clean and correctly adjusted.

• Use caution when you operate the machine in locations with fog, smoke, dust, or heavy rain.

• As visibility decreases, reduce speed and use proper lighting.

• Before you operate the machine at night or at a work site with low light, check the operation of all of the work lights.

NOTE: Do not move the machine into areas with low visibility.

2-10

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2

1

2 - SAFETY INFORMATION

Travel on sloped terrains • Traveling diagonally on sloping ground can cause slipping or rollover.

• Making a turn on sloping ground may cause the machine to rollover.

• If this operation is unavoidable, choose a place where the slope is smoother and the ground more solid.

• The slope to be crossed is limited by factors such as ground conditions, the load being handled, the machine type, speed and visibility.

COIL15TLB0055AA

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COIL15TLB0053AA

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Operation on frozen ground • Be alert to avoid changes in adherence conditions that cause loss of control.

NOTE: Work with extreme care on ice, frozen ground, or snow.

• Frozen ground, when the ambient temperature increases, tends to be less firm, affecting the stability of the machine.

• Operate carefully when in snowy conditions, because the snow may hide hazards.

• Actuate the controls slowly and carefully to prevent the machine from making unwanted slippery maneuvers or movements.

• Even on minor slopes, when snow is present or on frozen ground, unwanted slippery maneuvers or movements of the machine could occur.

Operation near ditches • Make sure that the work area is sufficiently stable and firm to support the weight of the machine during the operations.

• Do not work too close to a ditch. Work near the edges of a ditch risks the stability of the machine.

NOTE: Keep the machine far enough away from the edge to prevent a drop, which may result in serious injury or death.

• Use caution with the crumbling edges of the excavation and falling objects. Remember that such hazards may be hidden by bushes, small shrubs, and undergrowth.

• When working on sloping ground or near a road, get help from a person with a flag to do the signaling.

Do not use the bucket as a hammer • Use of the bucket as a hammer can seriously damage the bucket itself and the machine's components.

• Improper use of the machine could cause serious damage and fatal injuries.

2-11

2 - SAFETY INFORMATION

Cab protection against landslides In the event of a landslide, the machine is equipped with an ROPS (Rollover Protective Structure) and an FOPS (Falling Object Protective Structure) for the cab protection. See “Rollover Protective Structure (ROPS)” in this manual.

Precautions for excavation • The accidental rupture of utility lines such as electrical power lines, communications lines (phone, internet, TV), gas pipes, water pipes, sewer lines, or others can cause an explosion or fire, which may result in serious injury or death.

• Before you dig, check the location. Maintain the minimum distance required by law.

• Safety precautions must be taken when you work near buried or overhead utility lines. See page 2-19 for further information.

Precautions for operation near obstacles • If the bucket or any other part of the machine hits an overhead obstacle, such as a bridge, both the machine and the obstacle will be damaged. Personal injury may result.

NOTICE: Be careful to avoid contact with overhead obstacles.

Precautions for operation in small spaces • Do not operate the machine in enclosed spaces or without appropriate ventilation.

• Operations in tunnels or underground sites where potential explosive conditions exist are not allowed.

• There is danger of explosions and fatal injuries.

Precautions with the electrical grid • If any part of the machine is not at a safe distance from electrical grid, accidents may occur that may result in serious injury or death.

• Wet ground will expand the area that could cause electrical shock.

• Keep all people and employees away from the work area.

• Check and make sure to comply with any local regulations that may be applicable. See page 2-19 for more information.

COIL15TLB0060AA

2-12

5

2 - SAFETY INFORMATION

Safty Precautions (Weld works) WARNING Avoid injury!

When welding, always wear proper protective equipment and welding clothing. All persons in the work area must, at minimum, wear welding goggles. Never look directly at the welding arc without welding eye protection.

Failure to comply could result in death or serious injury.

W1178A

NOTICE: Repair works with welding must be performed by a qualified and experienced welder. Appropriate safety regulations should be followed by the personnel involved

in the work. The time to perform welding operations depends on the quality and precision of the work. Never make modifications on the machine.

To perform welding operations on the machine (authorized and in accordance with CASE CONSTRUCTION recommendations), proceed as follows: • Identify all points of fracture or cracking, and the areas in which welding is required.

• Thoroughly clean the areas involved.

• Remove all paint. Inspect the parts with liquid penetrant or a magnetic tool for particles.

• Shut down the engine. Place the ignition key in the OFF position.

• Disconnect the batteries and the wires from terminals D+ and B+ of the alternator.

• Disconnect the electrical wiring harnesses from the transmission control modules and from the engine.

• Connect the ground cable of the welding machine to the component to be welded.

• Always connect the welding equipment to the frame that is being welded.

• Never connect the welding equipment ground to a component of the hydraulic system.

• Avoid welding at low temperatures, e.g., below 16 °C. If necessary, warm up the part involved prior to welding.

• Remove the paint from all surfaces before heating or welding. Painted surfaces can generate toxic gases when heated or welded.

• Use appropriate masks or protective goggles.

• Wear appropriate gloves and protective equipment.

• Disconnect the connectors from all control modules of the machine.

2-13

SP0064

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2 - SAFETY INFORMATION

Heating lines containing pressurized fluid NOTICE: Flammable sprays can be generated by heating near lines containing pressurized fluid, resulting in severe burns to those doing the repair and to bystanders.

• Do not cause heating by welding, or use open flames near the components containing pressurized fluid or other flammable materials.

• Install temporary fire protection to protect the lines and other components of the machine when you perform a welding procedure.

NOTE: Pressurized lines can be accidentally cut when the heat goes beyond the area of the flame.

• Avoid heating lines containing flammable fluids • Do not weld or torch cut lines that contain flammable fluids.

• Clean the lines to be welded or cut with non-flammable solvents before welding or cutting them.

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Remove the paint before welding or heating NOTICE: Hazardous fumes can be generated when the paint is heated by the welding arc or torch flame. If inhaled, these fumes may be harmful to your health.

• Do not breath in potentially toxic fumes and dust.

• Do all such work outside or in a well-ventilated area.

• Handle and dispose of waste from paints or solvents in accordance with environmental regulations, laws, and government codes.

• Remove the paint from the part to be welded before welding or heating operations.

• When sanding or grinding the paint, avoid breathing in the dust.

• Wear an approved respirator.

• If you use solvent or paint stripper, remove the stripper with soap and water before welding operations.

• Remove solvent or paint stripper containers and other flammable material from area.

• Allow the fumes to disperse for at least 15 min before welding or heating operations.

2-14

2 - SAFETY INFORMATION

Safety precautions – Fuel handling WARNING Fire hazard!

Do not add gasoline, alcohol, or blended fuels to diesel fuel, except as recommended in this manual.

Fuel combinations may increase fire and explosion hazards.

Failure to comply could result in death or serious injury.

W0401A

When you handle fuels, proceed as follows: • Do not smoke or permit flames when filling or near fueling operations.

• Never remove the fuel reservoir cap or refuel machines with the engine running or still hot.

• Never allow fuel to spill on hot machine components.

• Avoid spilling fuel on the ground or contaminating the environment.

• Fill the fuel reservoir in an open area.

• Always maintain control of the fuel filter nozzle when filling the tank.

NOTE: This will help avoid spilling fuel.

• Do not completely fill the fuel reservoir. Allow room for expansion.

• Clean up spilled fuel immediately. Correctly dispose of all contaminated material.

NOTE: Do not store rags with flammable fluids.

• Tightened the fuel tank cap securely.

• If the fuel reservoir cap gets lost or damaged, immediately replace the cap with another genuine cap.

NOTE: Use of a non-approved cap without proper venting may result in pressurization of the tank.

• Never use fuel for cleaning purposes.

• Use fuel with adequate rating for the equipment function.

• Do not warm up or drill lines and containers that hold pressurized fluid or other flammable materials.

• Store flammable fluids in a safe location, away from the circulation of people and away from fire hazards.

NOTE: Follow the precautions listed in this safety information chapter when handling any service fluid.

NOTE: Handle and dispose of the waste in accordance with environmental regulations, laws and government codes.

2-15

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2 - SAFETY INFORMATION

Fire and explosion prevention DANGER Fire hazard!

Always have a fire extinguisher on or near the machine. Keep the fire extinguisher in good condition through routine maintenance and service according to the manufacturer's instructions.

Failure to comply will result in death or serious injury.

D0006A

Safety Procedures NOTE: All fuels, most lubricants, and some coolant mixtures are flammable. Explosions or fires may occur if these materials are handled incorrectly, causing serious injury or death.

• Do not spill fuel or fluids on hot surfaces or electronics.

• Check leaks of fuel and fluids.

NOTE: Loose clamps, kinked hoses, or lines or hoses that rub against each other may cause leaks.

• Do not bend or strike high pressure lines and tubing.

• Do not leave flammable materials spilled or accumulated on the machine.

NOTE: Spilled fuel and lubricants, trash, grease, debris, coal dust and other substances may cause fires.

• Remove all trash and debris from the machine each day, especially trash and debris that is near hot components such as the engine, transmission, exhaust system, battery, etc.

• Remove the build-up of debris that is near moving components such as bearings, pulleys, belts, gears, fans, etc.

NOTE: You may need to clean the machine more frequently (shorter periods) when you operate the machine in extreme conditions.

• Inspect the electrical system to check for the existence of loose connections or worn insulation.

NOTE: repair or replace as necessary.

• Do not store rags with flammable fluids.

• Do not expose the machine to flames, burning brush or explosives.

• Promptly investigate any unusual smells that occur during machine operation or maintenance.

• Always keep a fire extinguisher on or near the machine.

2-16

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2 - SAFETY INFORMATION

Precautions with pressurized components NOTE: Flammable sprays can be generated by heating near lines containing pressurized fluid, resulting in severe burns to those doing the repair or to bystanders.

• Do not warm up or cut lines and containers that hold pressurized fluid or other flammable materials.

NOTE: Pressurized lines can be accidentally cut when heat goes beyond the area of the flame in case of a welding procedure.

• Install temporary fire protection on the lines and other components of the machine when you perform a welding procedure.

• Clean the components to be welded or cut with nonflammable solvents before you start the work.

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In case of fire NOTE: Always keep a fire extinguisher on or near the machine. Make sure that the fire extinguisher is in good condition for use. Make sure that you perform maintenance on the fire extinguisher in accordance with the recommendations.

If a fire occurs on the machine, if possible, proceed as follows: • Park the machine in a safe location.

NOTE: away from other people, machines or structures.

• Support the implements on the ground.

• Shut down the engine. Place the ignition key in the OFF position.

• Set the park brake.

• Request assistance.

• Exit the operator's compartment safely using the steps and handrails.

• Evaluate the situation, checking the possibility of using a fire extinguisher.

NOTE: Use a fire extinguisher if there is time. Otherwise, move away from the machine.

NOTE: Do not try to save objects. Keep calm and preserve life.

2-17

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2 - SAFETY INFORMATION

General safety and precautions Hazardous chemicals

Precautions specific to this machine

• If you are exposed to or come in contact with hazardous chemicals you can be seriously injured.

• Keep the attachment as low as possible while moving the machine around the job site.

• The fluids, lubricants, paints, adhesives, coolants, etc. required for the function of the machine can be hazardous.

• Never smoke while filling the tank with fuel.

• The Material Safety Data Sheets (MSDS) provide information about the chemical substances in a product, safe handling procedures, first aid, and the procedures to follow when the product spills or is accidently released.

• MSDS are available from the CASE CONSTRUCTION dealer.

• Prior to any maintenance, repair, or transportation, latch the linkage to transport or service.

• When servicing the machine, turn the machine off, release hydraulic pressure, keep the attachment on the ground, and set the emergency brake.

• If you need to service the machine with the lift arms raised, always use the support strut of the lift arm with the bolt turned completely in.

• Before you carry out maintenance on the machine, check the MSDS of each fluid, lubricant, etc., used in the machine.

• This information describes the risks and how to service the machine safely.

• Follow these instructions whenever carrying out maintenance on the machine.

• Before you service this machine and before you dispose of the old fluids and lubricants, always remember the environment.

• Do not put oil or fluids into the ground or into containers that can leak.

• Handle and dispose of the waste in accordance with environmental regulations, laws, and government codes • Store fluids and filter in accordance with local laws and regulations.

• Use only appropriate containers for the storage of chemicals or petrochemical substances.

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2 - SAFETY INFORMATION

Safety (Utility lines) NOTICE: Safety precautions must be taken when working near buried or overhead utility lines, such as electrical power cables, communication cables (phone, Internet, TV), gas pipes, water pipes, sewer pipes, or others.

NOTICE: Before you begin any machine operation, it is your responsibility to be aware of all possible utility lines in the area of your project and to avoid them. Ask local authorities and utility companies for the demarcation and location of their underground lines.

NOTICE: Check with local authorities for laws, regulations, and/or strict penalties that require you to locate and avoid existing utility lines. Keep the minimum distance from underground utility lines that is required by law.

NOTE: After you locate any buried utility lines, carefully dig a hole to the utility line to verify the location and depth of the line.

NOTE: Assess in advance the location in which the machine will be operating. Make sure that the operating site is large enough to move and operate the machine.

Special precautions with electrical power lines NOTICE: Contact with suspended power lines can cause burns or death by electrocution. Make sure that there is enough space between the machine and suspended power lines.

Before you drive or operate the machine in areas with high-voltage lines and cables, or power stations, check the following procedures: • Pay attention to overhead high voltage lines and hanging obstacles.

• Retract raised or extended implements, if necessary.

• Remove or lower radio antennas or other accessories.

• Check and make sure to comply with any local regulations that may be applicable.

• Wet ground will expand the area that could cause electrical shock.

• Keep all people and employees away from the work area.

• Serious injury or death can occur if you do not keep the machine or accessories a safe distance from power lines.

High voltage lines require a significant distance to ensure safe operation of the machine (see table below).

VOLTAGE (VOLTS) 50000 V or less 50000 – 200000 V 200000 – 350000 V 350000 – 500000 V 500000 – 750000 V 750000 V or more

SAFETY DISTANCE 3.0 m (10.0 ft) 4.5 m (14.8 ft) 5.0 m (16.4 ft) 7.5 m (24.6 ft) 10.5 m (34.4 ft) 13.5 m (44.3 ft)

If any part of the machine touches the high voltage power lines: • Stop the machine movement immediately.

• Engage the parking brake, stop the engine and remove the key from the ignition switch.

• Check if you can safely leave the cab or your actual position without contact with electrical wires. If not, stay in your position and call for help.

• If you can leave your position without touching electrical lines, jump clear of the machine, making sure you do not make contact with the ground and the machine at the same time.

• Do not allow anyone to touch the machine until the electrical power has been shut off to the power lines.

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2 - SAFETY INFORMATION

Safty Precautions (Machine transport) Initial procedures • Pay special attention during the operation on sloped terrain, both uphill and downhill travel.

• Do not move the machine toward the oblique direction of the slope.

• Do not move the machine in an area with many obstacles or people without seeking the assistance of another person to guide maneuvering.

• Know the load limits of bridges and the height of tunnels in advance. These limits can never be exceeded. You must also know the height, width, and weight of the machine.

• Get help from another person to signal when maneuvering in confined spaces.

• Drive the machine with the headlights on and use appropriate signals and flags.

• Know and observe local regulations.

• Use a ramp to load the machine onto a transport vehicle. Ramps should be sufficiently strong to support the weight of the machine.

• Load and unload the machine onto the transport vehicle always on a level surface.

Transport the machine in safe conditions • Runover danger is always present during loading or unloading operations of the machine on a truck or trailer.

• Always use an appropriate truck or trailer to transport the machine.

• Firmly secure the machine to the trailer with the appropriate chains or cables. See this manual for the safe machine loading and unloading procedures for transport.

• Be sure to comply with local regulations for transport of the machine on roadways.

Travel on roadways • Know and understand the traffic flow patterns at the work site. Obey signals from the controllers and road signs.

• During operation on a roadway, know and use the required signaling devices on the machine, such as turn signals, rotary light, and reflective indicators.

NOTE: Provide an escort for operation on roadways when necessary. Always follow government regulations, laws, and regulations.

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2 - SAFETY INFORMATION

Operating precautions (Stopping the machine) NOTICE: If you need to stop the machine for any reason, proceed as described below.

• Keep all unauthorized personnel clear of the area.

• Support the implements on the ground.

• Park the machine on a flat, level, firm surface, away from any obstacles, whenever possible.

• Put all of the control levers in the neutral position.

NOTE: On sloped areas, park the machine with the wheels securely blocked. Position the machine perpendicular to the slope of the terrain. Make sure that there is no danger of unexpected movement.

• Put all switches in the off position.

• Let the engine run at idle speed for 5 min.

• Place the ignition key in the "OFF" position to shut down the engine.

NOTE: Never leave the machine unattended with the engine running.

• Park the machine in an area outside of the work site and without traffic, whenever possible.

NOTE: If that is not possible, provide appropriate flags, barriers, lighting and other appropriate signals, as required, to properly warn drivers traveling through the location.

• Set the park brake.

• Place a do not operate tag.

• Put the safety lever in the locked position.

• Before leaving the machine, close the windows, the cab door and all machine component access doors.

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2 - SAFETY INFORMATION

Safty Precautions – (Machine service) NOTICE: Carefully read the Operation and Maintenance Manual before you turn on, operate, perform maintenance, fuel, or repair the machine in any way.

Safe maintenance • Unexpected machine movement can cause serious injury.

• Place a “Do Not Operate” tag on the ignition key before you start any maintenance procedure on the machine.

• Observe, understand, and follow the instructions on all safety decals on the machine. If you have any questions, see the “Safety Decals” section in this manual.

• Keeps all safety signs and decals clean and legible.

NOTE: Replace decals that are unreadable, damaged, or missing, as required.

1

147783A1_B

• Never allow unauthorized persons without training or knowledge of the machine to perform maintenance tasks.

• Follow all of the recommended maintenance and service procedures.

• Do not leave the operator's seat if the operation requires that the engine remains on. If necessary, call another person to assist you in the verification procedure with the machine in operation.

• Keep all machine components in good condition and installed correctly.

• Immediately repair any fault.

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3

• Replace worn or failed components.

• Remove grease, oil, and accumulated debris.

Moving parts • Keep hands and clothing away from moving parts.

• Do not wear rings, wrist watches, jewellery, loose or hanging garments, such as ties, torn clothing, scarves, unbuttoned or unzipped jackets that can get caught by movements of rotating components.

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2 - SAFETY INFORMATION

Maintenance with the engine in operation • Do not perform any maintenance operation with the engine running.

• Contact with moving parts can cause serious injuries.

• Stop the engine and wait for it to cool off prior to performing maintenance operations.

NOTE: If the engine must be on to make certain adjustments, first place the transmission into neutral. Apply the parking brake. Place the implement in a safe position.

Securely block the wheels. Use extreme caution.

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5

Protective equipment • Familiarize yourself with the safety and protection regulations.

• Always wear certified safety equipment such as: hard hat, no-slip footwear, protective gloves (to handle chains and cables), ear protection, protective goggles, reflector vests, and respirators when required.

Support cradles • Do not use the control levers or hydraulic hoses as supports.

• The hydraulic hoses and the control levers are movable parts. The hydraulic hoses and the control levers do not provide solid support. Also, the control levers can be moved inadvertently and cause unexpected movement of the machine or its attachments.

• Do not jump on or off the machine. Always maintain at least three points of support between the steps and the handrails.

• Always keep the operator’s compartment, steps, handrails and control handles clean and clear of foreign objects, oil, grease, mud or snow to reduce the risk of slipping or stumbling.

• Remove mud or grease from your shoes before entering the cab to operate the machine.

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2 - SAFETY INFORMATION

Support, block, and protect the machine properly • Do not perform maintenance work on a machine that is not properly supported.

• Always support the implement on the ground before starting the maintenance work.

• If it is necessary to perform maintenance on a machine with the implement raised, make sure to support it firmly.

• Do not support the machine on bricks, boards or other material that could collapse under load.

• Do not perform maintenance work on a machine that is supported solely by a jack.

• Lock the machine components that must be raised for maintenance using appropriate lifting equipment.

• Always lock all moving components or parts of the machine that should be lifted for maintenance purposes using adequate external lifting equipment as required by local regulations.

• Do not allow anyone to pass or remain near or below a raised attachment.

NOTE: Never move or stop the bucket above people or a cab of another machine or truck.

• When the maintenance to be performed requires access to areas that cannot be reached from the ground, use a ladder or scaffolding.

• Workshop maintenance or field scaffolding should be manufactured and maintained in accordance with the safety regulations.

NOTE: If a ladder or scaffolding are not available, use the machine handrails and steps.

• Perform any maintenance work with the greatest care and attention.

• Do not place your head, body, limbs, hands, feet, or fingers near the articulated cutting edges without the necessary protection.

• Securely block the machine or any component that may fall before working on the machine or component. If possible, also use an auxiliary or backup blocking device.

NOTE: To prevent unexpected movement, securely block the working elements whenever you service or replace working tool parts such as cutting edges.

2-24

SP0040

6

2 - SAFETY INFORMATION

Safe storage of accessories • Accessories such as buckets, hydraulic brakes and blades stored incorrectly can fall and cause serious injury or death.

• Store accessories and implements safely to prevent falling.

• Keep accessories and implements stored in safe locations without the circulation of people.

SP0054

7

SP0056

8

SP0063

9

Be careful with any debris that comes off • Serious injury may occur if your eyes or any other part of the body are struck by flying debris.

• Protect yourself from injury caused by parts or debris that may be thrown; use protective goggles or a face shield.

• Keep people away from the work area before you perform any maintenance on the machine.

Use appropriate tools • Use tools appropriate for the work to be performed.

• Inappropriate tools, parts and procedures may create dangerous conditions.

• Use tools of correct dimensions in the fastening elements.

NOTE: Avoid injuries caused by an improper wrench.

• Do not use tools sized in inches with metric bolts and nuts, or vice-versa.

• Only use genuine parts (See the Parts Catalog).

2-25

2 - SAFETY INFORMATION

Dispose of waste correctly • Disposing of waste improperly represents a danger for the environment.

• Potentially dangerous material used in the machines includes lubricants, fuel, coolant, brake fluid, filters, and batteries.

• Use sealed containers when draining the fluids.

• Do not use containers for food or beverages which may induce ingestion.

• Do not dispose of waste onto the ground, into drains, or in water beds.

• Obtain information about the correct methods to recycle or dispose of waste from local authorities, collection centers or your dealer.

SP0044

10

SP0045

11

• Keep the maintenance area clean and dry at all times.

• Clean all spills of water, fluid or fuel immediately.

• Do not pile up rags soiled with fluid or grease. This is a fire hazard. Store soiled rags in closed metal containers.

• Rust and corrosion flammable.

inhibitors

are

volatile

and

• Prepare parts in well-ventilated areas.

• Keep flames away. Do not smoke.

• Store containers of fluids in cool and well-ventilated areas where they cannot be reached by unauthorized people.

Properly light the work area • Properly and safely light the working area.

• Use portable safety lights to work inside and under the machine.

• Make sure that the bulb is protected by a cage.

• The incandescent filament of the bulb can accidentally cause a fire if it comes into contact with fuel or oil.

2-26

2 - SAFETY INFORMATION

Keep the machine clean • Keep the machine clean and free of debris, excess lubricants, and spilled fuel and fluids.

• Do not spray water or steam inside the cab.

• Use approved solvents, detergents and water to clean the machine and its components on a regular basis.

• Keep the engine compartment, radiator, batteries, hydraulic lines, fuel tank and operator's cab clean.

• After shutting down the engine, the engine compartment temperature can rise rapidly.

• Be careful with possible fires.

• Open the access doors to speed up the engine cooling process and clean the compartment.

SP0053

12

SP0050

13

SP0055

14

Battery maintenance precautions • Disconnect the batteries before you perform any type of service on the electrical system.

NOTE: Familiarize yourself with the battery cable disconnection sequence and the disconnection sequence of other electrical and electronic components before you start the service procedure.

• The sulfuric acid contained in the battery is poisonous.

The acid is strong enough to scald the skin, corrode clothes and cause blindness if it comes into contact with the eyes.

NOTE: Wash your eyes with water for 15 min in the event of contact. See a doctor immediately.

• Always top up the battery electrolyte level in ventilated areas.

• Wear eye protections and rubber gloves.

• Avoid breathing the electrolyte vapors when topping up the electrolyte level.

• Avoid spilling or splashing the machine with the electrolyte.

• Use the correct emergency start-up method.

• In case of contact with the acid, thoroughly wash the affected part with water. Place baking soda or clay on the area to help neutralize the acid.

2-27

2 - SAFETY INFORMATION

Avoid a battery explosion • The gas released by the batteries can be flammable and may explode.

• Keep sparks, matches and flames away from the batteries.

• Never short-circuit the battery terminals to check their charge. Use a voltmeter.

• Do not charge a frozen battery, as it may explode.

• Warm the battery to 16.0 °C (60.8 °F) before you charge the battery.

• Battery electrolyte is poisonous.

• If the battery explodes, the electrolyte can reach the eyes with consequent risk of blindness.

SP0052

15

SP0049

16

• Be sure to wear eye protection.

Avoid burns • After machine operation, the engine coolant is hot and under pressure.

• The engine, radiator, and cooling system lines contain hot water and steam.

• Skin contact with hot water or steam can cause severe burns.

• Avoid possible burns that may be caused by hot water or steam under pressure.

• Do not remove the radiator cap until the engine is cool.

• After the engine has cooled, turn the cap slowly to allow all the pressure to be released. We advise you to wear safety goggles and gloves to perform this operation.

• After the pressure is released, remove the cap completely.

• The hydraulic fluid reservoir is under pressure.

• Be sure to release all pressure before removing the cap.

• Engine oil, reducer oil and hydraulic fluid also become hot during operation.

• Like the engine, the pressure lines and lubrication system components are also heated during machine operation.

• In case of maintenance in any of these components, wait until the system completely cools.

• Wait until all the fluids and components cool before starting any maintenance work.

2-28

2 - SAFETY INFORMATION

Be careful with pressurized fluids • Fuel or hydraulic fluid under pressure can penetrate the skin or eyes, causing serious injuries, blindness, or death.

• Avoid this hazard by releasing the pressure from the systems before disconnecting the hydraulic or fuel lines.

• Tighten all connections before pressurizing the systems.

• Search for leaks with a piece of cardboard or wood, taking care to protect the hands and body from high pressure fluids.

• Wear a face shield or protective goggles to protect the eyes.

• If an accident occurs, see a doctor immediately.

• Any fluid injected into the skin must be treated quickly to avoid major health problems.

• Never perform repairs on pressurized components until the pressure has been released.

• Use extreme caution when you remove the radiator, the expansion tank or the covers, the drain plugs, the grease fittings, or other pressure components.

• Park the machine and let it cool before opening a pressurized tank.

• Release all pressure before you work on systems with an accumulator.

• Hydraulic fluid or diesel fuel that leaks under pressure can penetrate the skin and cause infection or other injuries.

NOTE: To prevent personal injury, relieve all pressure before disconnecting fluid lines or performing work on the hydraulic system.

• Before applying pressure, make certain all connections are tight and components are in good condition.

• Use a piece of cardboard, newspaper, or wood to check for any pressurized leaks to prevent fluid penetrating the skin.

• Unexpected movement of the machine could occur.

2-29

SP0046

17

2 - SAFETY INFORMATION

Roll Over Protection Structure (ROPS) Cab protection NOTICE: Do not modify the Rollover Protective Structure (ROPS) in any way. Unauthorized modifications, such as welding operations, punctures or cuts, make the ROPS weaker and reduce the level of protection. Go to an authorized dealer to replace the ROPS if it is damaged or if damage occurs. NEVER TRY TO REPAIR THE ROPS. Failure to comply with these recommendations could result in death or serious injury.

NOTE: Your machine is equipped with safety systems certified to protect the operator's cab, ROPS or FOPS. The ROPS is a rollover protective structure.

The FOPS is a falling object protective structure. The FOPS may be a cab frame or a two-posted or four-posted frame used for the protection of the operator to minimize the possibility of serious injury.

The protective structure, the mounting supports and the securing elements on the machine are integral parts of the ROPS or FOPS. The protective structures are special safety components of your machine.

Use of the ROPS and FOPS is essential when operating where there is a danger of falling rocks or debris or when there is a danger of frontal impacts with objects that could penetrate the operator's cab. If the machine was not originally equipped with ROPS or FOPS cab protections, you can contact an Authorized CASE CONSTRUCTION Dealer to request installation of the cab protections.

COIL16CEX0173AA

1

NOTICE: Do NOT connect any device to the protective structure for purposes of lifting the cab or towing the machine. DO NOT weld, drill or attempt to straighten or repair protection structures. Any type of modification could influence the structural integrity of the safety system, jeopardizing its effect, with serious consequences for the operator, in case of collision, falling objects or landslides.

NOTICE: After a fire, corrosion or collisions, any possible damage to the cab protective structure must be carefully evaluated by specialized and qualified technicians.

In any case, all damaged parts must be replaced by genuine spare parts, so that the original conditions are reinstated. Contact an Authorized CASE CONSTRUCTION Dealer to check the proper function of the cab structure or if you need to replace all or parts of the structure.

Identification plate The machine has an ROPS certification plate with its serial number, gross weight, approval numbers, regulation numbers and machine model number.

The plate is located on the cab frame, behind the operator, on the right-hand side.

BRCE12WLCNH0105

2-30

2

2 - SAFETY INFORMATION

Seatbelt NOTICE: Securely fasten the seat belt. Your machine is equipped with an ROPS cab, an ROPS canopy or an ROPS frame for your protection. The seat belt can help assure your safety if it is properly used and maintained. Never use a seat belt if it is loose or has slack.

Failure to comply with these recommendations could result in death or serious injury.

The seat belt is an integral part of the protection system and must always be used during operation of the machine.

The operator must remain in the operator's seat, inside the cab, in order for the protective system to work correctly.

NOTE: To ensure that the operator is suitably protected, seat belts must be used and preserved as recommended.

NH0193

2-31

3

2 - SAFETY INFORMATION

Seat belt precautions WARNING Avoid injury!

Before starting the engine, securely fasten the seat belt. The seat belt can help ensure your safety if it is properly used and maintained. Never wear a seat belt loosely or with slack in the belt system.

Never wear the belt if it is twisted or pinched between the seat structures.

Failure to comply could result in death or serious injury.

W0142A

Fastening the seat belt Fasten the seat belt as follows: • Insert the retaining tang (1) into the buckle (2).

• Make sure the belt is fastened and adjust the belt length around your body by pulling on the loose part of the belt on the right-hand side.

Unfastening the seat belt Unfasten the seat belt as follows: • Press the red button on the buckle (2) to unlock the tongue from the buckle.

RCIL10CWL083FAL

• Slide out the tang (1).

NH0193

2-32

2

1

2 - SAFETY INFORMATION

Wheels and tires – (Safety precautions) DANGER Explosion hazard!

Welding to a wheel can create an explosive air and gas mixture. Removing air from the tire or loosening the tire on the wheel (breaking the bead) will NOT eliminate the hazard. ALWAYS remove the tire completely from the wheel before welding.

Failure to comply will result in death or serious injury.

D0033A

WARNING Explosion hazard!

When inflating tires, use a clip-on air chuck with a gauge, remote valve, and hose long enough to allow you to stand to one side and NOT in front of or over the wheel assembly. Keep others out of the DANGER AREA. Never inflate a tire beyond the maximum allowable pressure printed on the tire.

Failure to comply could result in death or serious injury.

W0059A

WARNING Explosion hazard!

Always maintain correct tire pressure as indicated in this manual. DO NOT inflate tires above the recommended pressure. Excessive pressure could result in tire failure.

Failure to comply could result in death or serious injury.

W0109A

2-33

2 - SAFETY INFORMATION

Wheel and tire maintenance • Use an air hose with remote shutoff valve and a metered extension and keep away from the tire while inflating it to avoid the possibility of injury due to separation between the tire and the rim, etc.

• An explosion that separates the parts of the tire and/or rim assembly could cause injury or death.

• Whenever you need to perform maintenance on a tire, leave it to a qualified tire repair specialist.

• DO NOT perform any welding on the wheel or rim with the tire fitted. The welding operation could cause the formation of an explosive air/gas mixture that will be flammable at high temperatures. This could happen with either filled or empty tires.

• It is not enough to empty the tire or remove the bead.

The tire MUST BE completely removed from the rim before performing any welding work on the rim.

• A tire can explode during inflation and cause serious injuries or death. Never fill the tire with air pressure greater than that given in this manual to force the seating of the bead above the rim.

• Replace a faulty tire.

• Replace a wheel whose rim has cracks, wear or severe corrosion.

• Make sure that all the air is removed from a time before removing it from the rim.

• Never try to force the removal of a fully or partially inflated tire.

• Make sure the tire is correctly seated before filling it (inflating).

NOTE: The illustration shows the danger areas when there is an explosion in the tires and/or rim parts. Both you and others must stay outside the DANGER AREAS.

2-34

COIL15WEL0026BA

1

2 - SAFETY INFORMATION

Safety decals WARNING Avoid injury!

Make sure decals are perfectly legible. Clean decals regularly. Replace all damaged, missing, painted over, or illegible decals. See your dealer for replacement decals. When replacing parts bearing decals, be sure to put new decals on each new part.

Failure to comply could result in death or serious injury.

W0229A

The safety decals placed on your machine are a guide for your safety and that of those involved in the work operation of the machine.

Before you start the work operations, walk around the machine. Note the content, the location, and the meaning of all of the safety decals.

Make sure you understand all safety signs indicated on the decals.

Keep safety decals clean and legible. Clean the safety decals with a soft cloth, water and gentle detergent. Do not use solvents, gasoline, or other chemicals to clean the safety decals. Such products may damage or remove the decals, which compromises their visibility and the safety of everyone involved in the work.

Replace all safety decals that are damaged, illegible or missing. If a safety decal is on a part that is replaced, make sure a new safety decal is installed on the new part. See your Authorized CASE CONSTRUCTION Dealer to obtain new safety decals.

This chapter only covers decals relating to the safety, operation, and maintenance of the machine. For information about all decals for the machine, see an Authorized CASE CONSTRUCTION Dealer or the parts catalog for your machine.

Refer to Operator's Manual Decals that display the symbol to the side are intended to direct the operator to read the “Operator's Manual” to obtain further information about maintenance, adjustments, and procedures related to specific sectors of the machine.

BRIL12MG0229A0A

1

BRIL12MG0230A0A

2

See the repair manual Decals that display the symbol to the side are intended to direct the operator to read the “Repair Manual” to obtain further information about maintenance, adjustments, and procedures related to specific sectors of the machine.

2-35

2 - SAFETY INFORMATION

1 – "Maintenance and lubrication information" decal This decal displays the machine maintenance and lubrication intervals.

Quantity: 1 47924403

47924403

3

This decal is located at the left-hand rear of the operator compartment, near the parking brake lever.

4

COIL16CEX0151AA

2 – "Hydraulic fluid level" decal This decal displays the correct fill level of the hydraulic fluid in the reservoir.

Quantity: 1 Portuguese – E155314 Spanish – E155315

L117520_C

5

This decal is located on the front frame of the machine, near the hydraulic fluid level indicator.

COIL15WEL0068AA

2-36

6

2 - SAFETY INFORMATION

3 – "Warning – Pressurized system" decal This decal indicates the danger from the pressurized system.

Release the system's internal pressure before you perform maintenance services.

Only refill the system with nitrogen.

Failure to comply with these recommendations may result in serious injuries or death.

Quantity: 2 Portuguese – 334016A1 Spanish – 334015A1 329904A1_B

7

This decal is located on the right-hand side on the front frame of the machine, near the chassis knuckle.

COIL15WEL0093AA

8

COIL15WEL0090AA

9

This decal is located on the left-hand side on the front frame of the machine, near the chassis knuckle.

2-37

2 - SAFETY INFORMATION

4 – "Danger – Run over hazard" decal This decal warns of the risk of being run over by the machine.

Keep away from the machine when the engine is running.

Failure to comply with this recommendation may result in serious injuries or death.

Quantity: 2 Portuguese – 321-5753 Spanish – 321-4664 321-3205_E

10

This decal is located on the right-hand side on the rear frame of the machine, near the chassis knuckle.

COIL15WEL0093AA

11

COIL15WEL0090AA

12

This decal is located on the left-hand side on the rear frame of the machine, near the chassis knuckle.

2-38

2 - SAFETY INFORMATION

5 – "Transmission fluid level" decal This decal displays the correct fill level of the transmission fluid.

Quantity: 1 Portuguese – 321-2418 Spanish – 321-5760

321-1980_B

13

This decal is located on the left-hand side on the rear frame of the machine, near the transmission fluid filler neck.

COIL15WEL0091BA

2-39

14

2 - SAFETY INFORMATION

6 – "Warning – Pressurized hydraulic system" decal This decal warns of the danger from the pressurized hydraulic system.

Slowly turn the filler neck cap to release the pressure inside the reservoir before you perform maintenance or replace filters Failure to follow this recommendation may result in serious injuries.

Quantity: 1 Portuguese – E97146 Spanish – E97147 E97146_C2

15

This decal is located on the top of the hydraulic reservoir, near the filler neck.

16

COIL15WEL0040AB

7 – "Master switch positions" decal This decal indicates the "on" and "off" positions of the master switch Quantity: 1 47651115

47651115_A

17

This decal is located in the engine compartment on the engine access side frame on the left-hand side of the machine.

COIL16WEL0074AA

2-40

18

2 - SAFETY INFORMATION

8 – "Warning – Before engine start-up" decal This decal provides instructions for engine start-up.

Quantity: 1 Portuguese – 321-4135 Spanish – 321-4058

321-4135_C2

19

This decal is located to the left-hand side of the gear shift lever.

20

COIL15WEL0067AA

9 – "Warning – Use seat belt" decal This decal reminds the operator of the importance of seat belt use.

Avoid crushing if the machine rolls over.

Do not jump if the machine tips.

Failure to comply with these recommendations may result in serious injuries or death.

Quantity: 1 Portuguese – E155741 Spanish – E155742 321-3060_B

21

This decal is located to the left-hand side of the gear shift lever.

COIL15WEL0067AA

2-41

22

2 - SAFETY INFORMATION

10 – "Warning – Before engine shut down" decal This decal provides instructions to shut down the engine.

Quantity: 1 Portuguese – E158941 Spanish – E158943

E158942_A

23

This decal is located to the left-hand side of the gear shift lever.

24

COIL15WEL0067AA

11 – "Bucket height control" decal This decal indicates the position of the control lever on the dumping height of the bucket.

Quantity: 1 Portuguese – E156341 Spanish – E156345

E156341_A

25

This decal is located on the bucket height control lever to the side of the brake pedal.

COIL15WEL9000AA

2-42

26

2 - SAFETY INFORMATION

12 – "Identification of fuses" decal This decal identifies and indicates the capacity of the electrical system fuses.

Quantity: 1 75264372

75264372

27

This decal is located on the bottom of the switch panel.

28

COIL15WEL0067AA

13 – "Gear position indicator" decal This decal indicates the gear positions (1 to 4).

Quantity: 1 148276A1

148276A1_A2

29

This decal is located to the left-hand side of the gear shift lever.

COIL15WEL0067AA

2-43

30

2 - SAFETY INFORMATION

14 - "Parking brake set" decal This decal shows the location of parking brake activation indicator light.

Quantity: 1 Portuguese – 147458A1 Spanish – 147460A1

147459A1_B

31

This decal is located on the left-hand top of the left-hand instrument cluster.

32

COIL15WEL0064AA

15 – "Left-hand instrument cluster" decal This decal shows the location of the switches and indicator lights of the left-hand instrument cluster.

Quantity: 1 Portuguese – E158968 Spanish – E158970

E158969_B

33

This decal is located on the bottom of the left-hand instrument cluster.

COIL15WEL0064AA

2-44

34

2 - SAFETY INFORMATION

16 – “Transmission position indicator” decal This decal shows the transmission command lever positions: (F) forward, (N) neutral, and (R) reverse.

Quantity: 1 E96598

35

E96598_B2

This decal is located on the steering column mounting cradle.

COIL15WEL0064AA

36

17 – "Hydraulic fluid" decal This decal shows the location of the hydraulic reservoir.

Quantity: 1 Portuguese – 321-2403 Spanish – 321-3435

321-229_B

37

This decal is located on the top of the hydraulic reservoir, near the filler neck.

COIL15WEL0040AB

2-45

38

2 - SAFETY INFORMATION

18 – "Warning – Pressurized cooling system" decal This decal reminds the operator to take care with the cooling system, because the fluid is under pressure and at high temperature.

Wait for the system to cool before you remove the cap from the overflow tank.

At operating temperature, the coolant can cause burns if it comes into contact with the skin.

Failure to comply with these recommendations may result in death or serious injuries.

Quantity: 1 Portuguese – 321-5754 Spanish – 321-3450 321-3061_A

39

This decal is located on the top of the engine hood, to the side of the overflow tank cap.

40

COIL16WEL0139AB

19 – "Bucket control lever" decal This decal shows the operating positions of the bucket control lever.

Quantity: 1 148007A1

148007A1_B2

41

This decal is located on the cab structure, beside the indicator panel and in front of the bucket control levers.

COIL15WEL0066AA

2-46

42

2 - SAFETY INFORMATION

20 – “Lubrication point” decal This decal shows the remote lubrication points.

Quantity: 1 187864A1

187864A1_B

43

This decal is located on the left-hand side of the machine, behind the rear fender.

COIL16WEL0094AB

2-47

44

2 - SAFETY INFORMATION

Hand signals NOTICE: It is recommended that both you and the signaler use hand signals to communicate with each other. Before starting work, check that you both properly understand the signals that you will be using.

Turn the engine on

BRIL12SP0310A0A

1

BRIL12SP0311A0A

2

BRIL12SP0312A0A

3

BRIL12SP0313A0A

4

turn of the engine

Move toward me Move the hands forward and backward with the palms toward the signaler.

Keep back Move the hands forward and backward with the palms toward the operator.

2-48

2 - SAFETY INFORMATION

Move this far

BRIL12SP0314A0A

5

BRIL12SP0315A0A

6

BRIL12SP0379A0A

7

BRIL12SP0380A0A

8

Stop completely and wait

Stop Move one hand from one side to the other

Emergency stop Quickly move both hands from one side to the other.

2-49

2 - SAFETY INFORMATION

Raise load or bucket

BRIL12SP0381A0A

9

Lower load or bucket

BRIL12SP0382A0A

10

BRIL12MG0022A0A

11

BRIL12MG0023A0A

12

Raise load or bucket slowly

Lower load or bucket slowly

2-50

2 - SAFETY INFORMATION

Turn the machine to the left (Tilt the load to the left) To stop the movement, stop the movement of your hand.

Then make a fist.

BRIL12SP0383A0A

13

BRIL12SP0384A0A

14

Turn the machine to the right (Tilt the load to the right) To stop the movement, stop the movement of your hand.

Then make a fist.

2-51

2 - SAFETY INFORMATION

2-52

3 - CONTROLS AND INSTRUMENTS

3 - CONTROLS AND INSTRUMENTS###_3_### OPERATOR'S SEAT

Operator’s seat WARNING Loss of control hazard!

DO NOT make seat adjustments while the machine is in motion. All seat adjustment should be made with the machine stationary and the parking brake applied.

Failure to comply could result in death or serious injury.

W0293A

Adjustments to the operator's seat To adjust the operator's seat safely, proceed as follows: 1. Keep all unauthorized personnel clear of the area.

2. Park the machine on a flat, level, firm surface, away from any obstacles.

3. Support the implements on the ground.

4. Place the ignition key in the "OFF" position to shut down the engine.

5. Set the parking brake.

6. Place the safety, transport, and service latch in the lock position.

W20F16WEL0002AA

1

COIL15WEL0036BA

2

Height setting To increase the distance between the seat and the pedals, turn the knob clockwise.

To reduce it, turn the knob counter-clockwise.

3-1

3 - CONTROLS AND INSTRUMENTS

Weight adjustment To adjust the seat to your weight, turn the knob clockwise to increase weight resistance.

To reduce it, turn the knob counter-clockwise.

COIL15WEL0036BA

3

COIL15WEL0036BA

4

Slide adjustment Pull the slide adjustment lever. Adjust the seat forward or backward as required.

Then release the lever. Check if seat is securely latched.

3-2

3 - CONTROLS AND INSTRUMENTS

Seat tilt adjustment Push the tilt-in adjustment push button. Adjust the seat to the desired position.

Then release the push button. Check if seat is securely latched.

COIL15WEL0036BA

5

RAIL12DOZ0548AA

6

Backrest tilt adjustment To increase the backrest tilt, turn the knob clockwise.

To reduce, turn the knob counter-clockwise.

3-3

3 - CONTROLS AND INSTRUMENTS

Armrest adjustment To increase or decrease the height of the armrest, loosen the bolt. Adjust to the desired position.

Then tighten the bolt again.

COIL15WEL0036BA

Seat preservation and cleaning Dust and dirt that accumulate on the seat padding must be removed frequently with a vacuum cleaner, or with a soft brush.

After you remove all of the dust and dirt as described above, use water and a mild soap to wash the operator's seat.

Having finished cleaning, first rub down the seat with an absorbent towel or slightly damp cloth.

Then, use a dry towel or absorbent cloth to restore the padding's shine.

3-4

7

3 - CONTROLS AND INSTRUMENTS

Shoulder belt WARNING Avoid injury!

Before starting the engine, securely fasten the seat belt. The seat belt can help ensure your safety if it is properly used and maintained. Never wear a seat belt loosely or with slack in the belt system.

Never wear the belt if it is twisted or pinched between the seat structures.

Failure to comply could result in death or serious injury.

W0142A

Fastening the seat belt Fasten the seat belt as follows: • Insert the retaining tang (1) into the buckle (2).

• Make sure that the belt is fastened. Pull on the loose part of the belt on the right-hand side to adjust the belt length around your body (3).

RCIL10CWL083FAL

NH0193

1

2

Unfastening the seat belt Unfasten the seat belt as follows: • Press the red button on the buckle (2) to unlock the tongue from the buckle.

• Slide out the tongue (1).

RCIL10CWL083FAL

3-5

3

3 - CONTROLS AND INSTRUMENTS

FORWARD CONTROLS

Dashboard left Tachometer The tachometer shows the engine rpm in revolutions per minute (RPM). The tachometer dial is graduated in onehundredth intervals.

COIL15WEL0049AA

1

COIL15WEL0049AA

2

Lights switches The left-hand panel has two lights switches, each with two stages. The switches turn on the following lights:

Items Left-hand instrument cluster lights Right-hand instrument cluster lights Tail lamps Head lights Tail lights Optional head lights

(A) Switch 1st Stage 2nd Stage On On On On On On Goes OFF On Goes OFF Goes OFF Goes OFF Goes OFF

3-6

(B) Switch 1st Stage 2nd Stage On On On On On On On On On On Goes OFF On

3 - CONTROLS AND INSTRUMENTS

Starter switch The ignition switch is a rotary-type switch that can only be activated with the ignition key. The ignition switch has four positions. For more information, see page 3-13.

COIL15WEL0049AA

3

COIL15WEL0049AA

4

COIL15WEL0049AA

5

Warning light for the engine air filter When this warning light comes on, an audible alert will be heard. This indicates the need to replace the primary and secondary engine air filter elements.

ATTENTION: Replace the primary and secondary engine air filter elements IMMEDIATELY when the engine air filter warning light comes on. See page Engine air filter (Replacement) for more information.

Hour meter The hourmeter enables you to schedule the maintenance and lubrication operations of the machine.

NOTE: Its hourly indications are the same as those of a clock when the engine is running.

3-7

3 - CONTROLS AND INSTRUMENTS

Hydraulic fluid filter warning light When this warning light comes on, an audible alert will be heard. This indicates the need to replace the hydraulic fluid filters.

ATTENTION: Replace the hydraulic fluid filters when the warning light comes on. When the hydraulic system is cold, the warning audio signal will sound due to low viscosity of the hydraulic fluid. After the hydraulic system warms up, the audio signal ceases to sound. See page Hydraulic fluid filter (Replacement) for more information.

COIL15WEL0049AA

6

COIL15WEL0049AA

7

COIL15WEL0049AA

8

Parking brake activation indicator light.

The parking brake is fitted with a sensor that sends a signal to the instrument cluster where an indicator light comes on when the system is activated.

Fuse box The fuses on this machine are blade-type fuses. To replace a fuse, see page Miscellaneous fuses (Replacement).

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3 - CONTROLS AND INSTRUMENTS

Audible alert An audible alert will sound when: • The start-up switch is in the "RUN" position (engine stopped and low engine oil pressure) and if the air pressure indicator needle is in the red zone.

• The start-up switch is in the "START" position (engine is in operation) and the engine oil pressure is low.

• The start-up switch is in the "START" position (engine is in operation) and there is a restriction in the hydraulic fluid filters.

• The start-up switch is in the "START" position (engine is in operation) and there is a restriction in the engine air filters • The start-up switch is in the "START" position (engine is in operation) and the engine coolant temperature is high.

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3 - CONTROLS AND INSTRUMENTS

Instrument panel – (Right) Converter oil temperature gauge The normal operating temperature is within the thresholds of the green zone.

When the needle enters the red zone, stop the machine and place the transmission in neutral.

Accelerate the engine at maximum speed. Let the oil cool.

NOTE: If the temperature gauge remains in the red zone, stop the machine. Check the radiator for a blockage or other issue. Contact an authorized CASE CONSTRUCTION dealer.

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Fuel level gauge The indicator shows the fuel level in the tank.

Engine coolant temperature gauge The indicator shows the temperature of the engine coolant.

Normal operating temperature is in the green area.

When the engine coolant temperature increases, the gauge needle will move into the yellow area and the audible alert will sound.

NOTE: The machine SHOULD NOT be operated when the temperature is in the red area.

Stop the machine. Check the possible causes. If necessary, contact an Authorized CASE CONSTRUCTION Dealer.

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3 - CONTROLS AND INSTRUMENTS

Warning lights indicator NOTE: Stop the machine immediately if any warning light of this indicator comes on.

A. Transmission fluid pressure This indicator comes on (with the ignition switch in the "RUN" position) when the transmission fluid pressure is low.

B. Engine Oil Pressure This indicator comes on (with the ignition switch in the "RUN" or "START" positions along with the audible alert) when the engine oil pressure is low.

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C. Brake pressure This indicator comes on (with the ignition switch in the "RUN" position) when the parking brake is applied or when the brake pedal, when applied, displays a system fault.

D. Electrical system failure This indicator comes on when the electrical system has charging faults in the alternator or in the battery.

Hazard lights push button This push button turns the hazard lights on and off.

It is an on/off push button that allows you to activate the hazard lights.

Press the push button to turn on the hazard lights. Press the push button again to turn off the hazard lights.

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3 - CONTROLS AND INSTRUMENTS

Declutch switch This switch activates the transmission declutch function. The declutch function is used to allow the engine to increase the rotation and provide additional hydraulic fluid to the implements for a greater operating speed.

To activate the declutch, press the bottom of the switch and hold the switch down. The transmission will be uncoupled.

To deactivate the declutch, press the top of the switch. The transmission will be recoupled and the brake pedal will have no effect over the clutch.

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NOTICE: Use a lower gear when driving the machine on steep slopes. To decrease speed or stop the machine, always use the brake pedal. When engaged, the transmission release switch only uncouples the transmission. The switch does not stop the machine. NEVER go downhill with the transmission in neutral.

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3 - CONTROLS AND INSTRUMENTS

Key start switch WARNING Hazard to bystanders!

Always sound the horn before starting the machine. Make sure the work area is clear of other persons, domestic animals, tools, etc. before you operate the machine. Never allow anyone in the work area during machine operation.

Failure to comply could result in death or serious injury.

W0304A

NOTE: The ignition switch is located on the lower right-hand side of the left-hand instrument cluster.

The ignition switch is a rotary-type switch that can only be activated with the ignition key. The ignition switch has four positions: "ACC" – (Accessory position): In this position, certain circuits like the wipers and the headlights are powered.

"OFF" – (Off position): In this position, all of the circuits are shut down.

"RUN" – (On position): In this position, all of the circuits are turned on.

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"START" – (Engine start-up position): In this position, the engine is turned on. The key works under the pressure of a spring.

The key will return to the “RUN” (On) position when you release the key.

Items Attachments Warning light indicator Starting Loader control limiter

Positions ACC On On Off Off

3-13

OFF Off Off Off Off

RUN On On Off On

START Off Off On Off

3 - CONTROLS AND INSTRUMENTS

Transmission controls Transmission Control Lever The transmission control lever is located on the left-hand side of the steering wheel. The transmission control lever has three positions: (F) forward, (N) neutral, and (R) reverse.

Position (F) moves the machine forward.

Position (N) leaves the transmission in neutral.

Position (R) moves the machine backward.

Changes in the travel direction (forward and backward) may be carried out at maximum traction force and/or maximum machine speed, in positions (1) and (2) on the gear selector lever only.

NOTE: In the interest of safety, operator comfort, and to preserve the service life of the powertrain, before you change the travel direction, reduce the machine engine speed.

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Gearshift The gear selector lever is located on the left-hand instrument cluster and has four positions.

Position (1) provides maximum force of operation.

Position (4) provides maximum speed of operation.

To shift gear to a lower gear (gear reduction), decrease the engine speed by half. Use the gear selector lever to reduce one gear at a time.

ATTENTION: A failure to follow this instruction may damage the engine and the transmission.

There is no need to reduce the engine speed to shift gears to a higher gear.

Turn signal control lever (optional) The turn signal control level is located on the right-hand side of the steering wheel.

To indicate a change in direction to the left-hand side, move the lever forward.

To indicate a change in direction to the right-hand side, move the lever backward.

To turn off the turn signals, move the lever to the central position.

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3 - CONTROLS AND INSTRUMENTS

Foot pedals (Service brake and Throttle) Brake pedal NOTICE: Use a lower gear when driving the machine on steep slopes. Use the brake pedal to slow or stop the machine. The "declutch" switch disengages the clutch. This allows the wheels to turn freely before the brake is applied. Never go downhill with the transmission in neutral, i.e. with the declutch switch engaged. Said feature must only be engaged during loading operations, when the transmission of a larger amount of power is required to the hydraulic system.

Press the brake pedal to stop the machine.

NOTE: When the brake pedal is activated, the brake lights come on. The transmission remains engaged.

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Foot throttle pedal Press the throttle pedal to increase the speed of the machine.

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3 - CONTROLS AND INSTRUMENTS

LEFT-HAND SIDE CONTROLS

Parking brake NOTE: The parking brake lever is located on the left-hand side of the operator seat. The parking brake is a mechanical transmission locking system and is cable-activated. The parking brake has a sensor. When you activate the parking brake, the sensor sends a signal to the instrument cluster where an indicator light illuminates.

(1) Parking brake lever.

(2) Parking brake lever sensor.

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(3) Parking brake activation indicator light.

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3 - CONTROLS AND INSTRUMENTS

RIGHT-HAND SIDE CONTROLS

Air conditioner Operation instructions NOTE: Before you turn on the air conditioning, close the cab door and windows to obtain better performance.

NOTE: The air-conditioning system maintains the temperature and relative humidity necessary for the operator's wellbeing. The system also ensures the purity, renewal, and distribution of air in the cab. This air-conditioning system was designed to provide the machine operator with safety and comfort during work and to increase levels of productivity.

Air conditioning controls The controls for ventilation (A), cooling (B), heating (C), and the cab vents (D) are located on the right-hand side of the operator seat.

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Ventilation control selector To activate the air conditioning, turn the knob clockwise to set the ventilation intensity.

In position (0), the ventilation is shut down. In position (1), the ventilation is minimum. In position (2), the ventilation is intermediate. In position (3), the ventilation is maximum.

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3 - CONTROLS AND INSTRUMENTS

Cooling control selector To activate the cab cooling, turn the dial clockwise to set the intensity of cooling.

In position (0), the cooling is shut down. In position (1), the cooling is maximum.

NOTE: To use the air conditioning, make sure that the heater selector is in position (0) off.

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Heating control selector To activate the cab heating, turn the dial counter-clockwise to set the intensity of heating.

In position (0), the heating is shut down. In position (1), the heating is maximum.

Air vents When open, the vents allow the air to circulate throughout the cab.

The machine has three air vents, which have angular adjustment of 360 °C and air flow direction adjustment of 90 °C from their axis.

To direct the air flow, turn the air vents or move the fins as desired (1).

You can also move the fins until they in the fully closed position (2) to stop the air flow.

NOTE: To obtain maximum use of cooling or heating, keep the diffusers fully open.

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3 - CONTROLS AND INSTRUMENTS

Air conditioning operation The air conditioning operates when the machine engine is running, the ventilation control selector is turned on (regardless of the speed), and the cooling control selector position is greater than (0)

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Maximum cooling On hot days, or when the machine is exposed to the sun for long periods, proceed as described below.

• Open the windows for a few moments to facilitate the quick release of the hot air present in the cab interior.

• Open all air vents.

• Position the ventilation control selector in position (3).

• Position the cooling control selector in the maximum cooling position.

• Position the heating control selector in the off position (0).

NOTE: After a few minutes, close the cab windows. Set the ventilation and cooling to the desired positions.

Maximum heating On cold days, proceed as described below.

• Keep the cab windows closed.

• Open all air vents.

• Position the ventilation control selector in position (3).

• Position the cooling control selector in the off position (0).

• Position the heating control selector in the maximum heating position.

NOTE: After a few minutes, keep the cab windows closed.

Set the ventilation and heating to the desired positions.

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3 - CONTROLS AND INSTRUMENTS

Defogging the windows on cold or rainy days To defog the windows, proceed as described below.

• Keep the cab windows closed.

• Open all air vents.

• Position the ventilation control selector in position (3).

• Position the cooling control selector in the maximum cooling position.

• Position the heating control selector in the maximum heating position.

NOTE: After a few minutes, set the ventilation, and the cooling or the heating to the desired positions.

NOTE: You can activate the cooling controls and heating controls at the same time to obtain a moderate temperature inside the cab.

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3 - CONTROLS AND INSTRUMENTS

Control levers Two-lever system with two-spool valve (standard) (A) Lift arm lever: (1) Lift (2) Retain (Neutral) (3) Lower (4) Float (B) Bucket lever: (1) Tilt back (load) (2) Retain (Neutral) (3) Dump

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3 - CONTROLS AND INSTRUMENTS

Three-lever system with three-spool valve (optional) NOTE: This three-lever system with three-spool valve is used to control the 4-in-1 bucket (optional implement) or for forks.

(A) Bucket lever: (1) Close (2) Retain (Neutral) (3) Open (B) Lift arm lever: (1) Close (2) Retain (Neutral)

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(3) Open (C) Clamshell lever: (1) Close (2) Retain (Neutral) (3) Open

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3 - CONTROLS AND INSTRUMENTS

Joystick (optional) Lifting arm Float

Bucket

Auxiliary

Lower

Dump

Open

Retain (neutral) Lift

Retain (neutral) Tilt back

Retain (neutral) Close

The lever is maintained in the lift, float, height limiter, and tilt back positions, in addition to the return-to-digging position, by means of electromagnetic detents and must be manually returned to the retain position.

NOTE: When loading the bucket (with the lever in the tilt back position) on units equipped with the return-to-digging mechanism, maintain this lever in said position manually. The lever may return to the retain position before the required level of retrotilt is obtained.

NOTE: On machines fitted with a 2-spool valve, the two left-hand positions, numbered 1 and 2, correspond to the lifting arm lever and the bucket control lever respectively. However, on machines fitted with a 3-spool valve, a third lever can also be found. This lever is used to control the 4-in-1 bucket clamshell (optional implement), or the forks.

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3 - CONTROLS AND INSTRUMENTS

4-in-1 bucket usage type The 4-in-1 bucket can easily be converted from a standard bucket to a leveling bucket, a scraper or a clamshell, adjusting the bucket tilt and opening controls as shown in the image below. Keep the bucket on the ground or slightly raised when performing adjustments. The indicator shows the usage type selected.

Leveler

Scraper

Clamshell

Standard bucket

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3 - CONTROLS AND INSTRUMENTS

A lever (single command) with two-spool valve (optional) A single lever allows the bucket to be tipped and the arm to be lifted in line with the positions shown:

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To make operation easier, you can raise or lower the arm and tip the bucket (to empty or tilt back) at the same time.

This is because the single control lever also operates the 45 °C. (1) Lift the arm and tilt the bucket backwards (2) Tilt the bucket backwards (3) Lower the arm and tip the bucket backwards (4) Dump the contents of the bucket

Two levers (one auxiliary) with three-spool valve (optional) The command comprises a bucket lever and a lifting arm lever and, optionally, an auxiliary lever.

(A) Arm and bucket command lever: (1) Close (N) Retain (Neutral) (2) Open (B) Auxiliary lever (optional): (1) Close (N) Retain (Neutral) (2) Open

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3 - CONTROLS AND INSTRUMENTS

OVERHEAD CONTROLS

Switches of the roof Only in cab or ROPS with windows Press the switches to engage the desired accessories.

(1) Windshield washer switch.

(2) Windshield wiper switch.

(3) Headlight switch.

(4) Blind cover.

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3 - CONTROLS AND INSTRUMENTS

EXTERIOR CONTROLS

Electrical (Master switch) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

NOTICE: The machine's master switch connects the entire electrical circuit to the batteries. When you service the electrical circuit, turn the master switch to the off position to shut it down.

The master switch is located on the left-hand side of the machine, on the engine side access frame.

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The switch in the ON position (1) powers the entire electrical system.

The switch in the OFF position (2) interrupts all power from the electrical system.

NOTICE: DO NOT use the master switch to turn the engine off.

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3 - CONTROLS AND INSTRUMENTS

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4 - OPERATING INSTRUCTIONS

4 - OPERATING INSTRUCTIONS###_4_### COMMISSIONING THE UNIT

Run-in period of a new machine Run in procedure The engine will have a longer working life and give better and more economical performance if certain steps are followed during the first 100 hours of operation: • Warm up the engine before you use it with a load.

• Do not run the engine at maximum power for prolonged periods of time.

• Do not run the engine at idle speed for prolonged periods of time.

• Frequently check the instruments on the instrument panel.

• Frequently check the oil levels and the engine coolant solution.

• During the first 8 hours, work with a normal load.

NOTE: Do not operate with the converter or with the hydraulic system at “Stall” speed for longer than 10 seconds.

• During the run-in period, always run the engine at maximum speed (throttle fully open).

NOTE: Avoid idle speed at low speeds.

• If the machine is working under load, let the engine run at idle speed for one or two minutes before you shut it down, so that the parts can cool down in a uniform way.

• Keep the operating temperature at the recommended levels.

NOTE: A low operating temperature contributes to the formation of destructive acids and deposits that may harm the engine.

NOTICE: To prevent damage to the turbocharger, allow the engine to run at idle speed for a few moments before you shut down the engine.

NOTE: During the run-in period, the following maintenance inspections and operations should be carried out in addition to those specified in the maintenance schedule:

In the initial 100 hours • Replace the hydraulic fluid filter • Replace the transmission fluid and the filter • Top up the front and rear axle oil

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4 - OPERATING INSTRUCTIONS

Before starting the engine Checks before engine start-up Before starting daily work or before each new shift, go around the machine and perform a visual inspection, checking the following points: • Axles: Check for leaks.

• Engine: Check for oil or fuel leaks. Check for dirt around the engine.

• Cooling System: Check for leaks or dirt stuck on the outside of the radiator.

• Fuel Tank: Make sure to fill the machine with clean fuel that meets the specifications set out in this manual. Check to see if there is any accumulation of sediment or water in the reservoir. If necessary, drain and clean the reservoir.

• Transmission: Check for leaks.

• Hydraulic system: Check the fluid level.

• Headlights: Check for damage.

• Bucket: Check for damage.

• Brakes: Test.

• Tires: Check the air pressure, and check for cuts or damage.

• Hoods and shields: Check for damage or for missing shields.

• Operator compartment: Clean and remove any loose objects. Clean the access steps and handrails.

• Instrument cluster: Check for damage.

NOTE: Check the machine in general for wear, damage, or missing parts. Before starting the machine, replace, tighten or adjust, as required.

NOTE: Clean the safety decals with a damp cloth. Do not use solvents or fuel to clean them. Replace them when they become illegible.

NOTE: See the maintenance chart in this manual and complete the items in the "10-hour maintenance or daily maintenance" section.

NOTE: Always remember to sound the horn before you start the engine.

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4 - OPERATING INSTRUCTIONS

Before operating the machine NOTICE: Do not try to operate the machine if you have not read and fully understood the safety messages and instructions contained in this manual.

• Check the level of all fluids (engine oil, hydraulic fluid, transmission fluid, and engine coolant). Make sure that the fluids and lubricants are suitable for working conditions.

• Perform the daily maintenance operations.

• Inspect the machine, look for signs of possible leakage, and check the hoses. Tighten or replace as required.

• See the run-in period if the machine is new or if the engine has been reconditioned.

• Check the tires for their pressure and for possible damage. Adjust the pressure and repair or replace as required.

• Clean the steps and handrails. Grease, oil, or mud on the steps or handrails may cause accidents. Ensure that they are always kept clean.

• Clean or replace illegible decals. See the decals in Chapter 2.

• Make sure that the engine access panels and all the doors are properly closed and latched.

• Keep the cab door in the fully closed position.

• Remove any obstruction that may hinder visibility. Clean the windshield, the windows, and the rear view mirrors.

• Check to make sure that no tools or other items have been left on the machine or in the operator's compartment.

• Make sure nobody is standing in the machine working area.

• Find out more about safety measures in effect in the job location.

• Devise a convenient way to exit the machine (emergency exit via the windshield, the rear window, or the side window) in the event that the cab door is damaged or due to the machine having overturned.

• Before undertaking any journey or operation during the hours of darkness, make sure that the lighting system and signaling equipment are fully functional.

• Adjust the seat in order to be able to access the brake pedals with your back resting against the operator seat back.

• Fasten and adjust the seat belt.

• With the engine running at operating temperature, check the instrument cluster for correct indications.

• Check to make sure that the controls of the implements work correctly.

NOTICE: Before each period of operation, check that the machine’s steering, brakes, hydraulic controls, instruments, and safety equipment work properly. Check the NEUTRAL position of the transmission control lever. A machine that is working properly can avoid accidents. Carry out all of the necessary repairs or adjustments before you operate the machine.

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4 - OPERATING INSTRUCTIONS

STARTING THE UNIT

Starting the engine WARNING Equipment failure could cause accident or injury!

Always fasten the seat belt securely before you operate the machine. Inspect seat belt parts for wear and damage. Replace any and all worn or damaged parts of the seat belt prior to operation.

Failure to comply could result in death or serious injury.

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NOTE: Before you start the engine, always sit in the operator's seat, fasten your seatbelt, and make sure that you are able to push the pedals all the way down, with your back supported on the back of the seat. Apply the parking brake. Make sure that the transmission direction control lever is in the neutral position. Warn anyone who is near the machine that you are about to start it.

NOTE: Do not persist in starting the engine for a period of more than 30 seconds. If the engine does not start in this period, wait two minutes before trying again. Do not use start-up to bleed the fuel supply system. Fuel must be bled by the hand pump. Prolonged and repeated operation of the ignition key due to engine start-up problems can seriously damage the fuel shutoff solenoid. In this case, all warranty claims will be rejected due to improper operation.

• Make sure that the control levers are in neutral.

• Make sure that the transmission lever is in neutral.

• Ensure that the parking brake is applied.

• Turn the ignition key to the on position. Check that the instrument cluster works correctly.

• Turn the ignition key to the start position. Hold the ignition key in that position to engage the starter motor and to turn over the engine.

NOTE: If the engine starts and stops, wait until the starter motor no longer turns over before you start the engine again.

• After starting the engine, check the instruments to ensure that the readings are correct.

• Run the engine for some time at a speed slightly higher than idle speed to warm the engine up.

• Once the engine is running, briefly release the throttle to allow the pump's maximum flow thrust to start working.

This is because the injection pump is equipped with a variable speed regulator.

• With the engine at an idle speed of approximately 950 rpm, the minimum oil pressure should not be lower than 0.5 Kg/cm² (7.1 psi). At this point, the oil pressure warning light should extinguish.

NOTE: If the pressure shown is lower than the specified pressure and the light does not extinguish, immediately stop the engine and check for the cause of the lack of pressure.

• Do not accelerate the engine above idle speed immediately after the start-up. This will allow the air pressure to fall within the green range and the parking brake to be released.

• The machine must not be moved until the buzzer stops sounding, until the air pressure gauge needle is in the green range, and until the parking brake is released.

• During the starter drive, white or black smoke will be emitted from the exhaust pipe.

NOTE: If there is no smoke, or if the engine does not start-up, this means that the fuel is not reaching the cylinders and that you should investigate the cause.

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4 - OPERATING INSTRUCTIONS

During operations Periodically observe the control instruments on the panel.

If the battery charge warning light turns on while the engine is running, this indicates that the battery is not receiving charge.

Also check the coolant water operating temperature and the oil pressure gauge. If any irregularity is identified, stop the vehicle and identify the fault.

Engine speed Diesel engine speed is limited by the injection pump governor. Thus, a diesel engine cannot fire in neutral. A governor automatically restricts the injection pump when the engine reaches the maximum established speed.

Economical operations The diesel engine on your loader guarantees a long working life, low fuel consumption, and the preservation of its initial power. Performance, however, is not solely dependent on the engine. The way in which it is run is also a principal factor.

The greater the uniformity of the load to which the engine is subjected, the lower the level of fuel consumption and general engine wear.

Idle Do not run the engine for a long period at idle speed. This may cause a low operating temperature. A low operating temperature may lead to the contamination of engine oil with acids and impurities. The correct operating temperature keeps the engine efficient and clean.

Run the engine at idle speed for a minute after start-up before you increase the speed and load. When you shut down the engine after you use the machine under high load, let the engine run at idle speed for one to two minutes to allow the components to cool down in a uniform way.

Shut down the engine after you have let the engine run for a few moments at idle speed to prevent damage to the turbocharger.

NOTICE: The engine must never be run at idle speed for long periods during its run-in, especially in extremely cold weather.

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4 - OPERATING INSTRUCTIONS

Machine operation (In cold environments) ATTENTION: Cold conditions can cause problems with your machine. Under these conditions, your machine requires particular care during the start-up, warm-up period and servicing to achieve the best performance. Proper cold weather servicing will extend your machine’s working life. Pay attention to the items described below.

Battery and electrical system

Fuel system

1. Clean the batteries and check that they are fully charged.

1. Check with your supplier regarding the ideal fuel type for cold weather use.

NOTE: A fully charged battery at a temperature of -17 °C (1.4 °F) has only 40% of its normal start-up capacity. At -29 °C (-20.2 °F), the battery has only 18% of its total capacity.

NOTE: The engine output will be reduced if wax particles are deposited in the fuel filters.

2. Be sure to check for water in the fuel system.

NOTE: Low temperatures could cause water deposits to form in the fuel tank and freeze.

2. Inspect the battery's cables and terminals.

3. Clean the terminals. Apply a sealing compound to the electronic terminals to prevent corrosion. See an Authorized CASE CONSTRUCTION Dealer for information on how to purchase the product.

3. Check and drain the fuel filter and fuel tank to remove water that may have accumulated at the end of each shift, or as necessary.

NOTE: If no water has accumulated, increase the interval between checks.

4. To retain the charge lost during start-up, let the machine run for approximately 10 min in cold climates and approximately 30 min in extremely cold climates.

NOTE: During extremely cold periods, removing and storing the batteries in a moderately warm place, preferably around 21 °C (69.8 °F), may be necessary.

Reinstall the batteries when starting up the engine for daily operations.

5. If the battery requires water, make sure that you charge the batteries or let the engine run for approximately two hours at temperatures below 0 °C (32 °F).

This procedure will prevent the battery from freezing.

Cooling system 1. Fill the anti-freeze cooling system.

2. Check the coolant mixture before operating in cold weather conditions.

3. Use a mixture of 50% ethylene glycol and 50% water when you operate at temperatures of -37 °C (-34.6 °F).

NOTE: If the temperature is below that described above, see an Authorized CASE CONSTRUCTION Dealer for information about the correct ratio of the mixture of ethylene glycol and water.

Lubricants 1. Make sure that you correctly follow the oil and filter recommendation for the engine. Make sure that you correctly follow the fluid and filter recommendation for the hydraulic system, as indicated in this manual.

2. Use oil with the correct viscosity for the ambient operating temperature on each machine component, especially for the engine crankcase, the transmission, and the axles.

4. Use a solution of ethylene glycol and water in your machine throughout the year.

Cold start 1. Contact an Authorized CASE CONSTRUCTION Dealer for information about the components for the cold starting system (optional).

3. In intense cold weather conditions, contact your Authorized CASE CONSTRUCTION Dealer for information on alternative lubricants for the hydraulic system and the transmission.

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4 - OPERATING INSTRUCTIONS

Machine warm up 1.

Once you have started the engine, keep the engine running (without load) at half of maximum speed ( 1300 – 1400 RPM) for at least 10 min.

8.

Once the machine has been correctly warmed up, depress and hold the brake pedal, move the transmission into the FORWARD position, press the parking brake switch to put it in the OFF position, and release the brake pedals.

9.

Operate the machine safely in a clear area before operating it for work.

NOTE: This will help to heat up the hydraulic fluid and transmission fluid.

2.

After the engine has warmed up, activate the driver controls by pressing the right-hand side of the switch on the instrument cluster.

3.

Depress and hold the brake pedal. Activate the hydraulic controls several times.

4.

In extremely cold conditions, it may take a while for hydraulic functions to respond.

5.

10. Ensure that all the machine’s controls work.

11. Do not operate the machine in 3rd or 4th gear until the transmission fluid and the axle oil has warmed up, enabling the machine to move freely.

Activating the hydraulic controls several times will heat up both the hydraulic fluid and the hydraulic system components.

NOTE: The power steering may become slow to respond in periods of intense cold.

6.

Turn the steering wheel from the position of the righthand stop to the position of the left-hand stop at least 3 to 5 times before driving the machine.

NOTE: Ensure that there is enough space around the machine before turning the steering wheel from the right-hand stop position to the left-hand stop position.

7.

In intensely cold conditions, the brakes can be slow to respond. You need to use the correct fluid in the braking/hydraulic system. Even when you use the correct fluid in the braking/hydraulic system, you may find the brakes a little slow to respond the first few times that you activate the brake.

NOTE: Press the brake pedal at least 8 to 10 times before you move the machine.

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ATTENTION: If the machine has been left at idle speed at a cold temperature, the engine will stay warm, but the hydraulic/brake fluid and the axle fluid will not. The axle fluid and axle components may be cold and make the brakes slow to respond. If this happens, the entire warm-up procedure must be repeated.

4 - OPERATING INSTRUCTIONS

Machine operation (In hot environments) ATTENTION: Weather conditions can cause issues with your machine. Under these conditions, your machine will require special care. Proper cold weather maintenance will extend the service life of your machine. Pay attention to the items described below.

1. Keep the coolant at the correct level in the reservoir and radiator.

2. Keep the cooling system pressurized. Test the radiator cap before the hot weather starts.

NOTE: Replace the cap if necessary.

3. Use the correct mixture of 50% ethylene glycol and 50% water in the cooling system.

4. Clean all dirt and debris from around the radiator, the air-conditioning condenser, and the other heat exchangers on the machine.

5. Check the condition of the drive belts.

6. Use lubricants with the correct viscosity. Contact an Authorized CASE CONSTRUCTION Dealer for information about alternative lubricants.

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4 - OPERATING INSTRUCTIONS

PARKING THE UNIT

Stopping the machine WARNING Fall hazard!

Jumping on or off the machine could cause an injury. Always face the machine, use the handrails and steps, and get on or off slowly. Maintain a three-point contact to avoid falling: both hands on the handrails and one foot on the step, or one hand on the handrail and both feet on the steps.

Failure to comply could result in death or serious injury.

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1.

Decrease engine speed.

2.

Engage the brake pedal.

3.

Place the transmission control in neutral.

4.

Keep all unauthorized personnel clear of the area.

5.

Park the machine on a flat, level, firm surface, away from any obstacles.

NOTE: If the machine is to be temporarily parked on a ramp, position the front part of the machine facing the base of the ramp. Make sure that the machine is behind an object that will not move.

6.

Support the implements on the ground.

NOTE: Slowly move the equipment levers through all positions to insure that residual hydraulic system pressures are released.

7.

Set the park brake.

8.

Leave the engine running at idle speed for three to five minutes to reduce the engine temperature and turbocharger temperature.

NOTE: Do not shut down the engine unless at idle speed to prevent damage to the turbocharger.

9.

Shut down the engine. Place the ignition key in the OFF position. Remove the key.

10. If the machine has a cab, use the key to lock the cab doors.

4-9

4 - OPERATING INSTRUCTIONS

4-10

5 - TRANSPORT OPERATIONS

5 - TRANSPORT OPERATIONS###_5_### SHIPPING TRANSPORT

Machine transport WARNING Driving hazard!

Know all rules, regulations, laws, and required safety equipment for transporting or operating this machine on a road or highway. See your dealer to obtain a rotating beacon, backup alarm, Slow Moving Vehicle (SMV) emblem, and other safety equipment.

Failure to comply could result in death or serious injury.

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WARNING Transport hazard!

The machine can slip or fall from a ramp or trailer. Make sure the ramp and trailer are not slippery.

Remove all oil, grease, ice, etc. Move the machine on or off the trailer with machine centered on the trailer or ramp.

Failure to comply could result in death or serious injury.

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NOTICE: Make sure that the trailer is suitable for the machine. The trailer and machine must be equipped with the correct safety equipment for transport. Clean the trailer before loading or unloading the machine. Make sure you know the regulations, laws and governmental codes related to road transport before transporting the machine. Make sure that the trailer and the machine are equipped with the correct safety equipment. Use care when loading a machine.

Loading the machine on a trailer To load and position the machine on a trailer, proceed as follows: 1.

Chock the trailer wheels to prevent movement during loading.

2.

The width of the ramps must be sufficient to suit the trailer and the machine, or even wider.

3.

The slope of the access ramp should be no greater than 15°.

4.

Make sure that the machine is aligned to the ramps before ascending.

5.

Because the machine tends to be unstable when you travel over the rear wheels of the trailer, travel slowly and carefully to the required position.

6.

Lower the loader bucket onto the trailer.

7.

Shut down the engine. Place the ignition key in the OFF position.

8.

Remove the ignition key.

9.

Set the park brake.

10. Put the safety lever in the locked position.

11. Get out of the machine and lock all access doors.

12. Make sure that all of the controls are in the neutral position.

13. Turn off the machine's master switch.

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5 - TRANSPORT OPERATIONS

Securing the machine 1. After you load and position the machine, secure the machine as shown, at the front, center, and rear of the machine.

2. Use cables, straps, or chains to correctly secure the machine to the trailer.

3. Place chocks on each wheel so that the machine does not move during transport.

4. Place a cover over the exhaust pipe.

5. Measure the height from the ground to the highest point of the machine.

NOTE: The height of the machine must be added to the height of the trailer. This defines the total height.

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Unloading the machine To unload the machine, proceed as follows: 1. Chock the trailer wheels to prevent movement during unloading of the machine.

2. Remove the cables, straps or chains used to secure the machine.

3. Start the machine engine.

4. Keep the implements as low as possible.

5. Travel at low speed.

6. Be prepared for a sudden change in the position of the machine during travel up or down the ramp.

NOTE: The machine may rock forward or backward as the center of gravity passes the upper point of the ramp.

7. Unload the machine on firm ground.

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5 - TRANSPORT OPERATIONS

Travelling on public roads Traveling Check the fluid levels and tire pressure. Keep the bucket between the wheel boundary at sufficient height to ensure visibility. The bucket must be empty. Check that all the lights are working. Some tires are not recommended for traveling on the road. Refer to the tire supplier for details.

Keep people away while the implements are being raised in order to avoid personal injury.

On downhill slopes, avoid slowing down by just changing gears. Decelerate and apply the service brake.

Evaluate braking distances at different speeds. Always drive at a speed that is compatible with the site.

Obey the traffic regulations. If a queue of vehicles builds up behind you, stop on the shoulder and allow the traffic to pass. After every two hours of driving, stop for 30 minutes to allow the tires to cool. The tire pressure will increase while you are driving. This is considered normal and there is no need to reduce the pressure.

Check the gauge indicators constantly to make sure that all systems are functioning correctly. Drive accompanied by a signal vehicle with flashing lights and flags to warn vehicles traveling in the opposite direction. If the machine starts to sway rhythmically, decrease the gear and stop. Then continue at a slower speed.

When driving on highways open to normal traffic, obey all traffic rules.

NOTE: The recommendations in this manual are subject to modifications based on the traffic regulations of each country. The above provision may differ in different countries based on local legislation.

NOTICE: When driving on roads open to the public, obey all traffic regulations. Make sure that all lights are working and replace any that are blown.

Front work lights

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5 - TRANSPORT OPERATIONS

Head lights

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Front direction indicator lights

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5 - TRANSPORT OPERATIONS

Rear work lights

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Lights Center bottom of the assembly

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5 - TRANSPORT OPERATIONS

Rear direction indicator lights Center top of the assembly

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Brake lights Inside of the assembly

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5 - TRANSPORT OPERATIONS

Reverse lights Outside of the assembly

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5 - TRANSPORT OPERATIONS

RECOVERY TRANSPORT

Tow procedure WARNING Misuse hazard!

Towing is a delicate maneuver that is always carried out at the risk of the user. The manufacturer's warranty does not apply to incidents or accidents that occur during towing. Where possible, carry out the repairs at the site.

Failure to comply could result in death or serious injury.

W0286A

DANGER Loss of control hazard!

Make sure you use a towing vehicle with adequate weight. Towing with an underweight vehicle could cause a loss of control during transport or braking. Calculate the minimum towing vehicle weight required as instructed in this manual.

Failure to comply will result in death or serious injury.

D0049A

NOTICE: It is not recommended that you tow the machine. Do not tow the machine to start the engine. Never tow the machine from the front.

Safety Procedures • If the machine is disabled, check if it can be moved without more damage.

• If possible, repair the machine at the work site.

• If the machine cannot be repaired at the work site, tow the machine to a safe location.

• The machine should be moved only far enough to reach a safe repair location or onto a trailer for transport.

• The speed at which the disabled machine is moved must not exceed 8.0 km/h (5.0 mph).

• The machines must be attached as closely as possible.

• Check if the tow machine has braking and steering capacity for both machines.

• Check if the tow hardware, chains, and cables are able to move the machine safely.

• Check if the disabled machine has steering and braking capability.

NOTE: The steering system of the disabled machine compromises the driving of the machine, due to the loss of hydraulic system power.

NOTE: The brakes of the disabled machine may only be used (through the brake pedal) four or five times until the accumulator is discharged.

• Limit use of the brakes as much as possible.

• If you cannot operate the service brakes, use the parking brake.

• Check if movement of the machine will damage the transmission or the moving parts that need lubrication.

• Be certain that all personnel involved are shielded in the event that towing apparatus might break.

• An operator may only enter the towed machine if the machine has steering and braking capability.

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5 - TRANSPORT OPERATIONS

Machine towing If the engine works: • Set the park brake.

• Place chocks on each wheel of the machine.

• Make sure that all of the controls are in the neutral position.

• Remove all of the tools and accessories near the machine.

• Attach a rigid drawbar to the disabled machine.

• Make sure the towing machine has enough power and braking ability to move and stop both machines.

• Remove the wheel chocks.

COIL16CEX0169AA

• Release the parking brake.

• Make sure that all personnel involved are out of the area.

• Tow the machine at a maximum speed of 8.0 km/h (5.0 mph).

If the engine does not work: • Place chocks on each wheel of the machine.

• Make sure that all of the controls are in the neutral position.

• Remove all of the tools and accessories near the machine.

• Attach a rigid drawbar to the disabled machine.

• Make sure the towing machine has enough power and braking ability to move and stop both machines.

• Disconnect the front and rear drive shafts if the machine needs to be towed for more than 0.8 km (0.5 miles).

• Remove the wheel chocks.

• Make sure that all personnel involved are out of the area.

• Tow the machine at a maximum speed of 8.0 km/h (5.0 mph).

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5 - TRANSPORT OPERATIONS

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6 - WORKING OPERATIONS

6 - WORKING OPERATIONS###_6_### GENERAL INFORMATION

Warnings Operation warning • This machine and its implements should only be operated by qualified personnel, seated in the operator position.

• For operations in dark places, make sure that all the machine lights are mounted and in perfect working order. Immediately replace any burned out bulbs.

• The safety symbols on the machine were coded in yellow with black borders and text as a warning, and in red with white borders and text for locations that present danger.

• Make sure that the exhaust system is free of leaks.

When operating with a closed cabin, always keep an air inlet open.

• Keep people away while the implements are being raised in order to avoid personal injury.

• Be careful about overload in the bucket or hanging objects. Try to distribute the load in the bucket.

• The protection provided by the ROPS may be impaired if you make structural changes or if the ROPS malfunctions.

• Do not over fill the bucket. Stop or move carefully when carrying the loaded bucket.

• Before you set the machine in motion or activate the implements, make sure that there are no people in the work area. Before you climb into the machine, perform a walkaround inspection of it.

• Do not use the float to lower the arm.

• Before you leave the work site, check that there are no people close to the machine. Slowly lower the arms and support the arms on the ground. Block the controls.

Shut down the master switch.

• Do not operate the machine near slopes with the transmission in neutral.

• Always lower implements to the ground when the machine is not in use or when you carry out repairs, adjustments, or fueling operations.

• Do not start suddenly when pulling cables or chains.

Stretch them slowly before pulling.

• Always activate the parking brake when you leave the machine.

• If it is necessary to tow the machine, use only the fixing points provided. Make the hitch mounts carefully, and make sure, before you start to tow, that the pins and locks provided are properly secured.

• Do not park on slopes without first immobilizing the machine correctly, so as to guard against accidental movement.

• Always check the work area for hazardous conditions.

Examples of hazardous areas: uphill slopes, ravines, demolitions, fire, high walls, shaky ground, embankments, ditches, heavy traffic, densely populated areas, and enclosed areas. Take great care in areas such as these.

• Comply with all national safety regulations related to operation near to transmission lines and other utilities.

• Keep the bucket between the wheel boundary at sufficient height to ensure visibility.

• Keep the machine a good distance from the ends or ravines when you unload or push a load.

• Always shut down the engine when you leave the operator seat. Never use the bucket as an "elevator" or to transport people.

• Be alert to collapsed ravines, avalanches, and falling objects. Be aware of buried objects and other obstacles.

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6 - WORKING OPERATIONS

Operating Instructions WARNING Impact hazard!

Bucket edge or teeth can catch on frozen surfaces or buried objects during surface scraping operations. Before operation, inspect the area for hazardous objects. Operate the machine at slow speed around objects.

Failure to comply could result in death or serious injury.

W0459A

NOTE: With standard equipment and authorized accessories, your machine is intended for use in general surface excavation and earth removal. This includes leveling of soil, truck loading and re-handling of material and cleaning of ditches. If the machine is used to lift objects, make sure that the machine is properly equipped. Follow the instructions and safety precautions provided in this manual.

Operations to level surfaces When you perform operations to level surfaces, always move the machine in reverse gear.

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Operations to push materials When you perform operations to push materials, do not set the unload tilt angle to values greater than 20 °C. ATTENTION: The bucket must not be in the full dump position during the pushing operation.

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6 - WORKING OPERATIONS

Operations to scrape surfaces When you perform operations to scrape hard surfaces, the bucket should be level in relation to the surface.

ATTENTION: Operate the machine at a low speed.

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Material transport operations When you perform material transport operations, the bucket must tilted back. The bottom of the bucket must not be more than 305 – 457 mm (12.0 – 18.0 in) above the surface.

ATTENTION: When you operate the machine, keep the loader bucket as low as possible. This low position gives better balance and permits you to see more clearly. If the bucket is full and you move the machine over ground that is rough or surfaces that can cause the machine to slide, always operate at low speed.

Operations on sloped surfaces Before you operate this machine on sloped surfaces, always put the transmission in a low gear and test the brakes.

Do not let the machine move down a sloped surface with the transmission in neutral.

Do not use the declutch switch when you operate on sloped surfaces.

Be extra careful and pay extra attention when you operate on sloped surfaces.

Make sure that the low speed travel is selected.

Always travel in the same direction as the slope to prevent the machine from turning over On extremely steep surfaces, use the transmission kick down mode.

NOTICE: This procedure helps with braking and prevents brake overheating and premature disk wear.

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6 - WORKING OPERATIONS

Loading the bucket In general, there are three bucket loading methods: 1. The arc bucket penetration method makes the bucket penetrate the material in a continuous arc upward until the bucket is filled.

2. The step bucket penetration method makes the bucket penetrate the material horizontally with intermittent levels successively higher or in steps, until the bucket is filled.

3. The flat bucket penetration method makes the bucket penetrate the material, horizontally, until the bucket is filled.

NOTE: Assess the type of penetration required to load the bucket. Alter the method based on the materials you load.

Start work with the bucket at the top of the edge or pile of material.

Arc bucket penetration • Slowly approach the pile of material with the bucket in a horizontal position on level ground and with the engine at maximum rpm.

• Move the machine forward until the bucket is full.

• Penetrate the bucket about 152 – 229 mm (6 – 9 in) directly into the pile of material.

• Coordinate the lift movements of the loader arm and the bucket tilt back so that the rear part fills while the machine moves forward.

NOTE: If the tilt back is too excessive, the bucket will not be fully filled, whereas if it is insufficient, the bucket will be overloaded.

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Step bucket penetration • Approach the pile of material with the bucket in a horizontal position on level ground and with the engine at maximum rpm.

• Make the bucket directly penetrate the pile of material as much as possible during the initial advance.

• When engine rpm starts to drop, chock the brake pedal.

• Keep the bucket in a horizontal position. Lift the bucket approximately 0.305 mm (0.01 in).

• Move the machine forward again. Penetrate further into the pile of material with the bucket.

• Repeat the cycle as many times as necessary until the bucket is full.

Flat bucket penetration • Approach the pile of material with the bucket in a horizontal position on level ground and with the engine at maximum rpm.

• Make the bucket directly penetrate the pile of material as much as possible during the initial advance.

• Keep the bucket in a horizontal position. Penetrate into the pile of material until the bucket is filled.

Yield During the loading process, and when transporting the load, place the gear selector lever in reduced.

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6 - WORKING OPERATIONS

To improve performance, leave the engine running at high speed while unloading the bucket or when using said component to dig.

NOTE: Running the engine for long operating periods at stall speed or at a similar speed (wheels and/or bucket moving slowly or fully stationary, under load), may cause the converter to overheat. Observe the converter temperature gauge. If the needle enters the red range, change to a lower gear or reduce the load.

Transport When moving away from the pile of material and transporting the load, raise the bucket just enough to avoid hitting any obstacles. Raising the bucket higher than necessary will reduce the tractor's traction and stability.

Bucket dump When dumping the load on a truck, let it fall gradually from the bucket. This will ease the impact of the additional weight on the truck.

Suddenly dumping the entire load will have an abrupt impact on the truck, and has the potential to cause serious damage.

After dumping, if part of the load remains inside the bucket, tap its limiters to release the remaining material.

Machine operation in water Make sure that the bottom of the stream, or water in which you will work, can support the weight of the machine.

Do not allow the water level to reach the wheel rim.

Before you use the machine in water, inject large quantities of fresh grease into the appropriate grease fittings.

Having completed the operation, make sure to inject more grease into any fitting that was in water.

ATTENTION: Do not operate in rivers with strong currents.

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6 - WORKING OPERATIONS

Load trucks Load trucks • To load the truck effectively, keep the operating area as small as possible.

• To distribute the wear of the steering system, position the truck alternately on both sides of the machine.

• The operator should somehow determine, by experience, the most efficient arrangement for the specific work conditions.

• When dumping the load on a truck, ensure that the procedure is completed facing away from the wind.

NOTE: Thus, dirt and loose material will be kept away from your eyes and will not restrict visibility.

Furthermore, this measure reduces the maintenance frequency of the engine air filter.

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• If one of the sides of the truck's bodywork is lower than the other, the operator may place the tractor in a position that facilitates loading using said lower side. This will improve the reach of the loader bucket.

• First unload from the side furthest from the bodywork.

• Fill the truck gradually, moving from the side furthest from the bodywork towards the side closest to the bodywork.

NOTE: This will ensure that the load is more equally distributed across the truck.

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6 - WORKING OPERATIONS

Return to the digging position After dumping the load, the loader bucket will automatically return to the digging position. This facilitates quicker working cycles, allowing the operator to concentrate on tractor maneuvers.

After dumping the load, return the bucket lever to the tilt back position, fully tilting the bucket, and then push the lifting arm lever to the float position. The bucket will lower and automatically return to the digging position. Engine speed must be sufficient to allow the lower part of the bucket to return to the horizontal position before reaching ground level.

NOTE: When a return-to-digging mechanism is used, make sure that the ignition key is in the “on” position, as this serves to engage the return-to-digging electrical circuits.

At the end of the cycle, the bucket lever will be automatically released from the detent tilt back position and return to the retain position.

This is not the case with the lifting arm lever, which will remain in the float position. It must be manually returned to the retain position.

Description of the controls: (1) Control of the bucket in the "tilt back" position.

(2) Control of the lift arm in the "float" position.

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Bucket height control With this control, the operator can set the bucket dump height to load trucks, etc.

Move the lift arm lever to the "lift" position.

The bucket will rise and will automatically stop when it reaches the pre-set height.

At the end of the cycle, the lever will automatically return to the retain position.

To adjust the height, see illustration 5.

To adjust the dumping height of the bucket, use said part's height control lever.

To obtain the maximum height, pull the lever fully backwards.

To decrease the dumping height of the bucket, push the lever forwards.

Description of the controls: (1) Increase the bucket height.

(2) Decrease the bucket height.

To adjust: 1.

Position the loader bucket at the desired dumping height.

2.

Stop engine.

3.

Turn the ignition switch to the "off" position.

4.

Pull the height limiter lever to the end of its travel.

5.

Turn the ignition key on (without starting up the engine).

6.

Place the lifting arm lever in the lift position.

7.

Slowly push the height limiter forwards.

8.

Stop this movement when the lifting arm lever returns to the retain position.

9.

Run the engine and lower the bucket to the ground.

10. Lift the loader and check its adjustment. Bucket level indicator.

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6 - WORKING OPERATIONS

Bucket level indicator The bucket level indicator consists of a rod and a metal plate installed on the right-hand tilt cylinder with brackets.

When the ends of the rod align with the plate, the bottom of the loader bucket will be level or parallel to the ground.

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6 - WORKING OPERATIONS

Torque converter Converter overheating To prevent the converter from overheating and possible damage to the transmission, especially under severe working conditions at high ambient temperatures, the machine must not be constantly operated at stall speed or at a similar speed (engine at full throttle and the transmission fully engaged, but with the wheels stationary or almost stationary).

If the machine is running at a high speed and the temperature gauge's needle approaches the red range, change to a lower gear to avoid overheating.

If the temperature gauge enters the red range, immediately stop the machine, place the transmission in neutral and leave the engine running at an intermediate speed until the needle returns to the green range. Then, check the transmission oil lever for leaks.

If the converter continues to overheat, consult your CASE CONSTRUCTION dealer.

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6 - WORKING OPERATIONS

WORKING

Hydrostatic Steering This machine is equipped with hydrostatic steering, requiring minimal effort from the operator.

When you maneuver in tight spaces, remember that the front and rear articulated chassis turn at the same rate.

Therefore, check the space required for the maneuver.

ATTENTION: If, for any reason, there is a fault in the hydrostatic steering system, stop the machine. Do not try to drive it without adequate steering system functionality.

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6 - WORKING OPERATIONS

Parking brake (Checking) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

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NOTICE: The parking brake should be checked before each period of machine operation.

Park brake verify To check the parking brake, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Set the park brake.

6.

To turn on the engine, place the ignition switch in the "START" position. Let the engine run until it reaches the normal operating temperature.

7.

Raise the bucket above ground level.

8.

Put the gear selector lever into 2nd.

9.

Press the throttle pedal to increase the engine rpm to maximum.

10. Check if the machine moves, even with the parking brake applied.

NOTE: If the machine moves, contact an Authorized CASE CONSTRUCTION Dealer.

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7 - MAINTENANCE###_7_### GENERAL INFORMATION

Maintenance and adjustments WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

WARNING Personal Protective Equipment (PPE) required.

When assembling, operating, or servicing the machine, wear protective clothing and PPE necessary for the particular procedure. Some PPE that may be necessary includes protective shoes, eye and/or face protection, hard hat, heavy gloves, filter mask, and hearing protection.

Failure to comply could result in death or serious injury.

W0353A

NOTICE: • Only use original parts and recommended fluids and lubricants. See the 8-1 page.

NOTE: Using fuel, lubricants, fluids or spare parts other than those recommended will immediately void the warranty.

• Never change the fuel injection pump governor setting or the hydraulic system safety valve setting. Lead seals should be removed only by authorized personnel. Otherwise, the manufacturer rejects any responsibility in regard to the warranty.

• Always keep electrical components protected from water and humidity.

• Never remove electrical components such as the main electronic central unit, sensors, etc. as they may be irreversibly damaged.

• Clean the grease fittings before lubrication. Clean around plugs and filler holes before adding fluid. No dust or dirt must enter the components or the circuits.

• Any modification to this machine without prior authorization could cause serious injury. Do not make any modifications without authorization. Consult your authorized dealer CASE CONSTRUCTION. • Take particular care to replace all filters regularly. Clean filters mean longer engine running life.

• Handle and dispose of the waste in accordance with environmental regulations, laws and government codes.

NOTICE: When it is necessary to wash the machine, do NOT direct pressurized water or steam directly onto electrical or electronic components. Protect the following components: • Solenoid valves • CPU, panels, and electronics • Alternator and starter motor • Electrical connectors and wiring harnesses • Fuses and relays • etc,

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7 - MAINTENANCE

Preparing the machine for maintenance NOTICE: Do not allow unauthorized persons to perform maintenance or repairs on the machine. Read this Manual carefully before starting, operating, filling or servicing the machine.

To start the maintenance procedures: 1. Keep all unauthorized personnel clear of the area.

2. Park the machine on a flat, level, firm surface, away from any obstacles.

3. Support the implements on the ground.

4. Place the ignition key in the "OFF" position to shut down the engine.

5. Set the parking brake.

6. Place the safety, transport, and service latch in the lock position.

7. Place chocks on each wheel of the machine.

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8. Make sure that all residual pressure is relieved from circuits before beginning verification and maintenance procedures.

9. Attach a "DO NOT OPERATE" tag on the instrument cluster to inform that the machine is out of operation for inspection or maintenance.

NOTE: This tag will prevent accidental start-up of the machine.

NOTE: Additional tags may be requested from an authorized CASE CONSTRUCTION dealer.

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7 - MAINTENANCE

Hour meter The hourmeter enables you to schedule the maintenance and lubrication operations of the machine.

Its hourly indications are the same as those of a clock when the engine is running.

The maintenance intervals are carefully calculated to guarantee safe and efficient machine operation.

Take a reading of the machine's hours worked and determine, based on the lubrication and maintenance table when and what type of maintenance is required.

Service intervals indicated in the table refer to a machine working under normal operating conditions.

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In severe conditions or in environments with a high concentration of dust, water, or mud, the intervals for maintenance must be reduced.

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Maintenance NOTICE: Most accidents involving machine inspection and maintenance services can be avoided by following basic safety procedures and precautions. Read and understand all the safety warnings contained in this manual and all the safety decals on the machine. Correctly follow the maintenance procedures.

• Unauthorized modifications to this machine may cause injury or death. Do not modify this machine without prior authorization. Always consult an authorized CASE CONSTRUCTION dealer before welding, cutting or drilling your machine.

• Never service the machine (lubrication, repairs, adjustments) with the engine running, unless it is recommended.

• Prior to performing maintenance operations that involve handling lubricant fluids, grease or coolant liquids, make sure to use certified protective equipment, such as protective clothing, rubber gloves and safety goggles to prevent contact with the eyes and skin.

Prolonged contact of the skin with these substances could cause irritation and other problems on the skin.

In the event an accidental contact occurs, wash with plenty of water and seek medical attention, if required.

• When removing or installing a machine component, make sure that the supports and lifting devices are appropriate for the load to be supported. Always remember that the fixing point that you choose on the machine for lifting must be suitable for the planned load and that the area for supporting the machine on the ground must be stable.

• Material Safety Data Sheets (MSDS) provide information about the chemicals that a product contains, safe handling procedures, first aid measures, and procedures to be followed when the product accidentally spills or leaks. MSDS information is available at your dealer.

• Be well aware of the capacity of service jacks and other lifting equipment, as well as how to use them.

• Following the presence of flammable fluids, do not use matches, cigar lighters or torches as lighting means when servicing the machine.

• Any load lifted with a service jack or with other lifting equipment is dangerous. Before starting work on the machine, transfer the weight from the jacks to another more secure means of support.

• Before performing inspection or maintenance services on the machine or on any component that may fall, make sure this component is securely locked, chocked, supported or blocked. Protect sharp objects and edges when carrying out service on the machine.

• Do not work around knuckles or other components of the machine which are not adequately supported and blocked.

• Never perform repairs on mechanical or pressurized components or components with fluid or gas before relieving the pressure according to the specifications of each component.

• Never use gasoline, diesel, petroleum jelly or other flammable products for cleaning operations.

Only use authorized commercial solvents that are non-flammable and non-toxic.

• Never use your hand or any other body part to identify hydraulic leaks. The hydraulic system operates under high pressure and any leak, no matter how small, can penetrate the skin, causing serious injuries. Use a piece of cardboard or wood to locate the leak. Relieve the hydraulic pressure before shutting down the circuits, and when redoing the connections, make sure they are tight.

• Keep your hands and face away from loose connections during pressure tests on the injectors and injection systems. Also, wear protective glasses with side shields.

• Metal chips or debris can cause eye injury. Always use face or eye shields, especially when the use of a hammer is required for any task on this machine. Use a hammer with a soft face, such as bronze, to install hardened pins.

• When maintenance operations require access to any component or areas that cannot be reached from the ground, use a ladder or platform. If you do not have this equipment, use the means of access available on the machine, such as handrails and steps. Perform these operations with care.

• Disconnect the batteries before working on the electrical system.

• Make sure that all auxiliary electrical equipment (heaters, battery chargers, pumps and others) are properly grounded.

• Prior to starting the engine, warn all persons performing operations or working around the machine. Sound the horn.

• Always use suitable tools to align the holes. Do not use hands or fingers.

• Clean the machine regularly. The accumulation of grease, dirt and debris can cause possible injuries or harm to the machine. Keep the workshop clean.

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Safety checks NOTICE: To operate the machine correctly means to prolong its working life. Follow the instructions contained in this manual before performing any maintenance on the machine.

Check the machine every day before commencing the work: 1. Check controls and instruments.

2. Check the levels of fluid, oils, fuel, and coolant with the machine parked on firm, level ground, and the engine cold.

3. Check the hydraulic lines for leaks, kinking, wear or damages.

4. Visually inspect the machine outside, considering its condition. If there is any change, immediately repair or contact a dealer.

5. If the machine exhibits any fault, repair before starting or contact your dealer.

Variable periodic maintenance • Some working environments require that maintenance be performed more frequently.

• Dust, dirt, moisture, extreme hot or cold, and many other factors should be taken into consideration when servicing the machine.

• Always check the level of fluids, and drain or fill the various compartments, with the machine on level ground and the engine shut down.

• The intervals specified in this manual refer to normal operating conditions. During the initial period of use (running in) and specific operating conditions, service intervals may be reduced.

• The following maintenance should be performed on regular schedules, but often need special attention when conditions require.

Radiator • Check the machine for debris, especially around the engine area and radiator.

• Make sure these areas are clean.

• Check the level in the coolant overflow tank when the engine is cold. The level should be between the maximum and the minimum level marks

7-5

SP0007

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Engine Air Filter • The engine air filter and the dust valve must be checked regularly for accumulations of dirt and debris.

• Replace the primary and secondary elements IMMEDIATELY when the warning light comes on. Otherwise, replace the elements every 2000 hours of operation or annually, whichever comes first. Replace the primary and secondary engine air filter elements more frequently (shorter periods) when you operate the machine in extreme conditions.

• Inspect the filter element to check for damage.

• Wipe off the filter seal, and clean all dust from air cleaner housing.

• For more information, see the maintenance chart and the air filter replacement in this section.

Fuel Prefilter • Check for water in the fuel system.

• Low temperatures can cause water to collect in the fuel reservoir.

• Check the first stage fuel filter for water.

• Drain any sediment and/or water that collects in the fuel system.

NOTE: This should be a periodic maintenance procedure dependent upon climate and use conditions.

Fuses • If a fuse is defective, an indicator light will illuminate.

• Always replace fuses with a fuse of the correct amperage.

NOTE: If a fuse blows, replace it at once. Locate the problem and if it reoccurs, have it checked by a service technician.

Tyres and wheels • Adjust the pressure of the tires every time circumstances so require.

• Perform a daily visual inspection during the check around the machine before start-up. Perform mechanical checks when the environmental and work conditions require more care.

• The wheel nut torque should be checked every 10 hours of operation or each day.

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Security lock, transport and service WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

NOTICE: When latched, this device prevents the machine from articulating.

Safety, transport, and service latch Before you start any maintenance, inspection, lubrication, or transport of the machine, proceed as follows: 1. Keep all unauthorized personnel clear of the area.

2. Park the machine on a flat, level, firm surface, away from any obstacles.

3. Support the implements on the ground.

4. Place the ignition key in the "OFF" position to shut down the engine.

5. Set the parking brake.

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6. Place the safety, transport, and service latch in the lock position.

7. Perform the maintenance, inspection, lubrication, or transport of the machine.

8. After you complete the service, deactivate the safety knuckle. Lock the knuckle in the operating position.

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Access doors – Filling locations and filters Engine oil filling

COIL16WEL0075AA

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COIL16WEL0067AA

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Engine oil filter

Fuel filling

Fuel filters

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Pre fuel filter

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Access to the hydraulic system

BRCE12WLCNH0146

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BRCE12WLCNH0148

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Hydraulic fluid filling

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Hydraulic fluid filters

BRCE12WLCNH0147

COIL16WEL0067AA

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8

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Axle oil Differential drain plugs.

BRCE12WLCNH0178

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BRCE12WLCNH0179

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Differential filler plugs.

Wheel hub filler and drain plug.

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Transmission fluid filling

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Transmission fluid filter

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Filling of the cooling system fluid

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Filling of the windshield washer fluid

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Batteries access Remove the bolts from the access cover.

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Lubrication grease fitting of the rear axle rocker journals

Air conditioning condenser

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Cab air filter Located on the rear right-hand side of the cab.

BRCE12WLCNH0145

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Daily inspection WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION Section before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138A

Every day, before starting work, it is necessary to inspect the machine and service certain of its components.

General • Check for water or oil leaks.

• Check that all screws and nuts are correctly tightened.

• Wipe off any dust and clean off any accumulated debris (engine, operator's compartment, etc.).

• Check tires for proper inflation.

• Check for damage.

Engine • Check the oil level and change the oil, if necessary.

• Check the coolant level at sight gauge.

• Check for clogging or damage to the radiator.

• Check the condition of the engine accessory drive belt.

• Check that air filter restriction warning is not illuminated on console cluster.

• Check for water or oil leaks on the components.

• Check the condition of all lines.

• Check the fuel tank level.

Other • Check the hydraulic reservoir level.

• Check that the hydraulic oil is clean.

• Check the condition of all lines.

• Check for electrical short-circuits.

• Check that all battery connections are properly tightened.

• Adjust the rear view mirrors.

• Check for oil leaks on the cylinders.

• Check the condition of the bucket/attachment.

After starting the engine • Did the engine start correctly? Are the exhaust fumes normal? Any strange noises?

• Check for abnormal noise on the hydraulic components.

• Check for water, fuel, or oil leaks on the components.

• Check the audible alarm devices, working lights and windshield wipers.

• Check that all hydraulic circuits are functioning correctly.

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Fuel system WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION Section before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138A

Specifications For information about fuel specifications and capacities, see page 8-1.

For information about how to drain the fuel pre-filter, see page 7-54.

For information about replacement of the fuel filters, see page 7-74.

For information about replacement of the fuel pre-filter, see page 7-73.

For information about draining the condensation from the fuel tank, see page 7-76.

Fuel use Use grade No. 2 fuel. The use of other types of fuel can result in loss of engine power and cause overly high fuel consumption.

You can use a mixture of No. 1 and No. 2 fuels in cold weather. See the fuel supplier.

If the temperature drops below the fuel’s wax point (temperature at which wax starts to form), wax crystals may cause a loss of engine power or prevent start-up of the engine Fill the fuel tank at the end of each work day. Fill the fuel tank completely to prevent condensation of water inside the tank.

Fuel system components The fuel system is comprised of a tank, filters, pumps, and injection equipment.

Using clean fuel and servicing components regularly at the correct intervals are essential requirements for the system to have a long service life.

Before winter starts, the sediment left in the fuel tank must be removed and the filters must be cleaned well or replaced.

This prevents water waste entering the tubing, which would cause power outages if the water froze.

You should add a certain quantity of kerosene to the fuel, to prevent the fuel from separating, a process which starts from 8.0 °C (46.4 °F) and below. The following table sets out the ideal proportions to be added: Temperature From -10 – 8 °C

% of fuel Diesel fuel 60%

Kerosene 40%

When topping up the engine, first add the kerosene (because it has a lower specific gravity than diesel fuel) and then the fuel, in order to achieve a uniform mixture.

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Fuel storage Storing fuel for long periods of time can cause sediment, dirt, and condensation to build up. Many engine problems are linked to the presence of water or dirt in the fuel due to such prolonged storage periods.

To keep the fuel supplied in drums as pure as possible: 1. The storage tank should be placed outside and the fuel temperature kept as low as possible.

2. The drum support (trestle) must be placed in a location protected from the sun and gusts of wind.

3. The drum should be tilted in such a way that there is approximately 75 mm difference in level, with the tap at the highest point to allow any water or impurities in the fuel to settle.

4. When you open the tap, you should not move the drum, in order to using fuel contaminated with impurities deposited as a result of the slope.

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5. The drum should not be made of galvanized steel. You should never use container made of galvanized metal plate for fuel oil because the oil undergoes a chemical reaction when it comes into contact with the zinc coating, producing a viscous substance that clogs the filters and very quickly damages the pump and the injectors.

6. Drain off water and impurities regularly.

NOTICE: Because of the risk that such fuel could accidentally catch fire, anyone directly or indirectly connected with the transport, handling, or storage of diesel fuel must take the following additional precautions: A. In places where diesel fuel is stored, unloaded, and poured, there must be two fire extinguishers: one chemical powder ( 8 kg minimum) and one CO2 – carbon dioxide gas ( 6 kg minimum). There must be visible signs that state "DO NOT SMOKE", "INFLAMMABLE", and "FIRE EXTINGUISHERS".

B. The fuel tank, lines, hoses and pumps must be kept in good condition for use and periodically checked for leaks, evaporation and operation by qualified personnel.

C. Engines and electrical switches must be of the type that do not produce sparks and be fitted as per the appropriate standards. Anti-static connections to earth must always be used for all the equipment involved (truck – tank, pumps, reservoirs, engines, etc.).

D. Reservoirs located inside sheds must have vents channeled to an area not covered by the roof, and at height of not less than 3,5 m above the ground. There must be adequate ventilation at the site, in order to eliminate all fuel fumes. Metalworking, welding, and working with electricity or impact tools must be carried out as far as possible from the reservoirs.

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Fuel reservoir WARNING Fuel vapors are explosive and flammable.

Do not smoke while handling fuel. Keep fuel away from flames or sparks. Shut off engine and remove key before servicing. Always work in a well-ventilated area. Clean up spilled fuel immediately.

Failure to comply could result in death or serious injury.

W0904A

NOTE: Every 500 hours of operation and with the fuel tank half-full, add 10% of the fuel tank capacity of additive to the fuel. Top up the tank. Move the machine to mix. See page 8-1 for the additive specifications.

1. Fill the fuel tank at the end of each work day.

2. Fill the fuel tank completely to prevent condensation of water inside the tank.

3. Periodically check the condition of the screen on the fuel tank fill line when the tank is half full.

4. Remove the filler neck cap by twisting it counter-clockwise.

5. If you need to clean the screen, remove the tank fill line. Remove the screen.

6. Be sure to put the screen back before fitting the filler pipe.

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7. Drain the water and sediments accumulated in the tank whenever you notice water in the filter glass, or every 500 hours of machine operation.

8. Loosen the drain plug and let the fuel flow out slowly until it is free of water.

NOTE: The fuel tank has a water drain as shown in the illustration.

Injection pump The injection pump must be installed in the correct position for the engine to be able to work at its full potential.

Checking the injectors Impurities in the fuel system cause the injectors to malfunction, preventing the engine from working properly.

To check if the injectors are defective, start the engine. Increase the throttle to maximum speed. Then observe the removal of exhaust gases. If the machine releases black smoke at regular intervals, one or more of the injectors does not function properly. Repairs must be made.

Maintenance of the injection pump and injector nozzles requires special tools and equipment. Only an Authorized CASE CONSTRUCTION Dealer may perform the maintenance.

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Engine lubrication system WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION Section before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138A

Specifications For information about engine oil filling specifications and capacities, see page 8-1.

For information about engine oil level checks, see page 7-43.

For information about how to change the engine oil and replace the oil filter, see page 7-71.

Engine oil viscosity recommendation/Temperature range of use

COIL14GRD0127FA

1.

2.

3.

4.

1

Tropical All seasons Winter Artic

NOTE: If you are in one of the shaded areas, you need to use an oil heater or an engine coolant heater.

NOTE: You can use low viscosity oils, such as SAE 10W30, to help with engine start-up and to provide sufficient oil flow at ambient temperatures below -5.0 °C (23.0 °F). The continuous use of low viscosity oils can decrease engine life due to wear. See the table above for the correct oil for ambient temperatures.

7-19

7 - MAINTENANCE

Engine coolant system WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION Section before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138A

Specifications For information about engine cooling system specifications and capacities, see page 8-1.

For information about how to check the engine coolant level, see page 7-45.

For information about how to change the engine coolant, see page 7-101.

Radiator • The cooling system operates under high pressure.

• Wear protective gloves. Remove the radiator cap slowly and only when the engine is cold. Otherwise, this could result in serious injury.

• The radiator is intended to cool the water under all conditions of operation.

• It is important that all of the internal and outer water passages are always unobstructed.

• The radiator cap should be replaced if the cap does not maintain the correct pressure of 0.7 bar (10.1 psi).

• This pressure is obtained with the radiator cap performing two functions. The first function is pressurization of the cooling system. This increases the boiling point of the water and reduces the amount of liquid lost by evaporation.

The second function is to maintain the pressure at the specified level (with the cover used as a relief valve).

• When internal system pressure exceeds 1.0 bar (14.7 psi), the calibrated spring of the cap will yield due to steam pressure. This will allow the excess to escape through the radiator overflow tube.

• Normally, when the engine is shut down, the water cools and contracts, forming a vacuum. This could damage the system.

• To remove this vacuum from the system, the cap has a second inlet valve for entry of air into the radiator.

Thermostat valve Regulation of the cooling system water temperature is carried out by the thermostatic valve.

When the engine is cold, the thermostatic valve prevents the water passage from the engine block to the radiator.

The water circulates only in the engine block.

When the coolant temperature reaches approximately 83.0 °C (181.4 °F), the thermostatic valve starts to open. The water can then circulate throughout the system.

Coolant A mixture of 50% anti-freeze and 50% water must be used in this machine. This mixture is recommended for use in locations where minimum ambient temperatures are above –37 °C (–34 °F).

NOTE: If the ambient temperature is lower, adjust the composition of the mixture to 60% anti-freeze and 40% water.

You should use anti-freeze and water in your machine all year.

NOTE: After filling up the cooling system, start the engine and run it at operating temperature for approximately 5 min to mix the ethylene glycol and water well. You must perform this procedure when the machine is at temperatures below 0 °C (32 °F).

NOTICE: Hot coolant can spray out if radiator cap is removed. To remove the expansion tank cap, let the cooling system cool. Wear gloves and turn the cap to the first opening stage. Wait until the internal pressure has been 7-20

7 - MAINTENANCE

released. Then remove the cap. Very fast removal of the expansion reservoir cap can cause burns. Check and service the engine cooling system, as per the servicing instructions.

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7 - MAINTENANCE

Engine air filter system WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION Section before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138A

Specifications For information about checks and cleaning of the dust valve of the engine air filter, see page 7-47.

For information about replacement of the engine air filters, see page Engine air filter (Replacement).

NOTE: Keep stock of at least one replacement filter for each filter element in use. Protect stored filter elements from dust and moisture, avoiding agents that could damage them. The best way to store the replacement filters is in the vertical position, in their original packaging. Only use original CASE CONSTRUCTION filters NOTE: The service life of your front loader’s engine depends in large part on the condition of the air filters. As such, proper maintenance of the filters is crucial. Maintenance must be carried out as per the specifications and maintenance plan.

Check the ambient air intake lines, the clean air intake lines (connection hoses), and the ejector air filter lines monthly and after you service the air filter system.

Check the filter housing and the mounting cradle after air filter system maintenance.

Check the operation of the filter service indicator annually.

NOTE: To achieve the maximum permissible air intake tube blockage, the inlet duct opening must be closed slowly (for example: with a cardboard or a metal plate), while you keep the engine in operation, until the service indicator is activated. To avoid damage, the intake duct must not remain blocked once the service indicator has been activated. If you perform leak tests with the pressure extremely high or low, turn off the service indicator during the test and close the duct. After verification, press the "RESET" button to reset the mechanical service indicator.

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Troubleshooting Resolve Service the flush valve. Replace the flush valve if necessary.

Completely remove the dust. Perform a detailed check on the tube and fitting seals. Replace the tube and fitting seals immediately if they are damaged.

Dust in the outlet of the Completely remove the dust. Check the primary element. clean air filter and filtered Replace the primary element if necessary, together with air duct. the secondary element.

Improper maintenance.

Completely remove the dust. Perform the maintenance.

Housing not properly Completely remove the dust. Check whether the housing closed. or catches are damaged. Replace the housing or catches if necessary. Close the housing correctly.

Use of incorrect primary Completely remove the dust, and Use original primary and/or secondary elements. and secondary elements.

Electrical or mechanical Fault with the electrical or Check the electrical or mechanical maintenance gauge. gauge does not work, mechanical maintenance Replace the gauge if necessary. Check again. despite the element being gauge. extremely dirty (saturated). Primary element and/or Thoroughly clean the clean air outlet. Remove all of the non-sealed points. Replace the damaged parts. housing lines leak or are damaged.

Replace the primary element.

Mechanical or electrical The primary element has servicing gauge constantly reached the end of its lit (on all the time). service life.

Fault with the electrical or Replace the electrical or mechanical maintenance gauge. mechanical maintenance gauge.

Defect Dust build-up in the filter base.

Dust in the clean air filter outlet.

Cause Flush valve clogged or damaged.

Tube or fittings in the clean part after the filter leak (pierced) or damage.

Damaged primary element.

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Hydraulic system CAUTION Escaping fluid!

Hydraulic fluid or diesel fuel leaking under pressure can penetrate the skin and cause infection or other injury. To prevent personal injury: Relieve all pressure before disconnecting fluid lines or performing work on the hydraulic system. Before applying pressure, make sure all connections are tight and all components are in good condition. Never use your hand to check for suspected leaks under pressure. Use a piece of cardboard or wood for this purpose. If injured by leaking fluid, see your doctor immediately.

Failure to comply could result in minor or moderate injury.

C0104A

Specifications For information about hydraulic fluid filling specifications and capacities, see page 8-1.

For information about the hydraulic fluid level check, see page 7-48.

For information about replacement of the hydraulic fluid filter, see page 7-77.

For information about changing the hydraulic fluid, see page 7-88.

For information about how to clean the hydraulic suction filter, see page 7-90.

Equipment and steering The hydraulic system of the equipment and of the steering pump is air pressurized. This pressurization ensures adequate supply of fluid to the hydraulic pump. Therefore, whenever the reservoir is serviced, replace the filler neck cap or filter access plate. Check for air leaks or fluid leaks after you complete this.

Hydraulic fluid/brake fluid temperature range of use The hydraulic fluid is designed specifically for high-pressure applications for the CASE CONSTRUCTION hydraulic systems. Its use is dependent on the ambient temperature. Check the following table:

COIL15WEL0021FA

1. Factory original fluid for tropical climate.

2. Optional fluid for temperature below -10 °C.

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Drive WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

Specifications For information about transmission fluid filling specifications and capacities, see page 8-1.

For information about the transmission fluid level check, see page 7-56.

For information about replacement of the transmission fluid filter, see page 7-79.

For information about how to change the transmission fluid and replace the filter, see page 7-94.

NOTE: Replace the transmission fluid and fluid filter after the first 100 hours of operation if the machine is new or if the transmission has been replaced or reconditioned.

NOTE: The fluid for the transmission components is at high pressure and is used for enclosed transmission components. Its use is dependent on the ambient temperature.

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Front axle / Rear axle WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

Specifications For information about axle oil filling specifications and capacities, see page 8-1.

For information about the axle oil level check, see page 7-65.

For information about changing axle oil, see page 7-97.

NOTE: Change the oil of each axle in the first 100 hours of operation on a new machine or if any axle has been replaced or reconditioned. The oil should then be changed every 1000 hours of operation, or more frequently (shorter periods) when you operate the machine in extreme conditions.

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Brake system WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

Specifications For information about brake fluid specifications and capacities, see page 8-1.

For information about verification of the brake accumulators, see page 7-41.

Foot brake Hydraulically driven, oil bath discs on the four wheels, driven by the SAFIM 56 model pedal. Two hydraulic accumulators are installed in the brake system line. The purpose of using hydraulic accumulators is to keep the modulator valve for the brake line pressurized.

Parking brake Located on the transmission, the parking brake is mechanical. The parking brake is activated by a lever located in the operator's compartment, beside the seat.

Hydraulic fluid/brake fluid temperature range of use

COIL15WEL0021FA

1. Factory original fluid for tropical climate.

2. Optional fluid for temperature below -10 °C.

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Wheels and tires WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

Tire and rim maintenance NOTE: Tire and rim maintenance of this machine should be done by a qualified technician.

For information about the safety precautions for the machine's wheels and tires, see page 2-33.

For information about tire calibration and pressure, see page 7-66.

For information about wheel nut torque, see page 7-68.

Tire tread direction When the tire is installed on the wheel, make sure the tire tread is in the direction shown.

COIL15WEL0027BA

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Releasing pressure in the hydraulic system WARNING Pressurized system!

Never attempt to drain fluids or remove filters when the engine is running. Turn off the engine and relieve all pressure from pressurized systems before servicing the machine.

Failure to comply could result in death or serious injury.

W0905A

NOTICE: Always release the hydraulic pressure before you service the system. There should be no pressure in any of the circuits.

NOTICE: Before you carry out any service work on the hydraulic system, allow the system to cool (the temperature should not be more than 40.0 °C (104.0 °F).

Releasing pressure in the hydraulic system To release the pressure in the hydraulic system, proceed as follows: 1. Keep all unauthorized personnel clear of the area.

2. Park the machine on a flat, level, firm surface, away from any obstacles.

3. Support the implements on the ground.

4. Place the ignition key in the "OFF" position to shut down the engine.

5. Set the park brake.

6. Operate the control levers from right to left and front to rear approximately a dozen times.

7-29

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Machine operation – in harsh environments (Corrosion protection) Technical information For product improvement and performance, the purpose of this instruction is to provide the corrosion protection procedures that must be performed in machines that work in very harsh environments, such as fertilizer application.

Corrosion protection All of the electrical connectors must be sealed completely with silicone. If, for any reason, the electrical connectors are disconnected, remove the silicone layer first. Re-connect the electrical connectors. Then apply a new layer of silicone.

Maintenance CASE CONSTRUCTION strives to use the best materials and processes to allow the machines to operate in harsh environments, such as applications in highly corrosive environments. Some operating environments, however, are too adverse for the available technology. CASE CONSTRUCTION thus recommends that you regularly perform the actions listed below to make sure that the machines operate satisfactorily for long periods and with low cost.

Perform daily When not in operation, park the machine in a dry, well-ventilated area.

Close the doors and windows of the cab during machine operation.

Activate the cab fan (if equipped) at medium speed to prevent corrosive material from entering the cab.

Cleaning Clean the radiator more frequently in the following conditions: • Very dusty environments • Operation with material that may cause any blockage • Operation with sticky material Alternator • Proceed to unblock and clean the alternator filter screen every 8 hours of operation • Disconnect the screen filter. Use compressed air to clean the screen filter. Never wash the alternator filter system piping with water and/or solvent.

• Do not use water jets directly on electronics (alternator, starter motor, electronic control unit, fuse compartments, and electrical wiring harnesses).

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7 - MAINTENANCE

Perform weekly or every two weeks Cleaning • Wash the machine with cold water to remove any accumulation of corrosive material • Use water at a maximum pressure of 100 bar • Use compressed air to completely dry the machine Grease-up As soon as the machine is fully dry, perform the following steps: • Apply grease to all knuckle points • Apply grease or spray oil in all friction areas (cylinder rods, access cover hinges, and doors) Inspection Fuse compartment: • Inspect the inside of the fuse compartment • Apply silicone sealant to all unsealed terminals of the electrical connectors.

Other electrical connections: • Inspect the other sealed electrical connections for damage or corrosion Paintwork Inspect the paintwork of the entire machine for damage. Use the following procedure to repair the paintwork if the paintwork is damaged: • Parts with excess surface corrosion should be sandblasted • Wash the entire surface with "maximum pH 11" alkaline degreaser • Rinse with industrial water to remove any excess degreaser • Apply zinc or iron phosphate • Rinse with industrial water to remove the acidity of the phosphate • Apply Primer PPG (LT0045) and catalyst PPG (LT0001) at a proportion of 6:1 • Apply brown Top Coat Power Tan PPG (LT0003) and catalyst PPG (LT0001) at a proportion of 3:1 • Apply protective varnish PPG (2K DELFLEET) and catalyst PPG (F 369) at a proportion of 1:1 Cylinder rods • Use Tarp (Texaco) oil or Sea Guard protective wax on the cylinder rods, because the movement creates a protective layer

Perform monthly • Apply grease to all knuckle areas • Remove the corrosive substances accumulated inside the engine compartment

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7 - MAINTENANCE

Lubrication analysis program Systemgard TM lubricant analysis program See your authorized CASE CONSTRUCTION dealer about the Systemgard TM lubricant analysis program. Through this service, your lubricants will be analyzed at an independent laboratory. All you will need to do is take a lubricant sample from your machine and send it to the Systemgard TM laboratory.

After processing the sample, the laboratory will send a report advising on the servicing that your machine requires.

Thus, the Systemgard TM lubricant analysis program helps keep your equipment in perfect condition and provides a service whose benefits are worthwhile at the time of replacement of your used equipment with another new product from the CASE CONSTRUCTION line.

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MAINTENANCE CHART

Maintenance chart Drain fluid Adjust Replace Lubrication Check

Change fluid Tire inflating Cleaning Storing

Maintenance action

Page no.

As required x x x x

Cab (Checking) Air conditioning (Check) Air conditioning (Compressor seal lubrication) Bucket teeth (Replacement) x Return to dig system adjustment x Brake accumulators (Check) When the warning lamp lights x Warning lights (Check) Every 10 hours x Engine oil (Checking the level) x Engine coolant (Checking the level) x Air filter dust valve (Check and cleaning) x Hydraulic fluid (Checking the level) x Lubrication points Every 50 hours x Fuel pre-filter (Drainage) x Transmission fluid (Check the level) x Lubrication points Initial 100 hours x Hydraulic fluid filter (Replacement in initial period) x Transmission fluid and filter (Replacement in initial period) x Front and rear axle oil (Change in initial period) Every 250 hours x Cab air filter (Check and cleaning) x Air-conditioning compressor belt (Check) x Alternator drive belt (Check) x Front and rear axle oil (Check the level) x Tires (Pressure and calibration check) x Wheels (Nut torque check) x Lubrication points Every 500 hours x Engine oil and filter (Replacement) x First stage fuel filter (Replacement) x Fuel filters (Replacement) x Fuel reservoir (Drain) x Hydraulic fluid filter (Check) x Transmission filter (Replacement) x Rollover protective structure (ROPS) (Check) x Operator seat (Checking) x Seat belts (Check) Every 1000 hours x Cab air filter (Replace) x Hydraulic fluid (Changing)

7-33

7-35 7-36 7-38 7-39 7-40 7-41 7-42 7-43 7-45 7-47 7-48 7-50 7-54 7-56 7-58 7-60 7-60 7-60 7-61 7-62 7-63 7-65 7-66 7-68 7-69 7-71 7-73 7-74 7-76 7-77 7-79 7-81 7-83 7-85 7-87 7-88

7 - MAINTENANCE

Drain fluid Adjust Replace Lubrication Check Maintenance action Hydraulic suction filter (Cleaning) Air conditioning compressor belt (Replace) Transmission fluid and filter (Replace) Front and rear axles oil (Change) Alternator drive belt (Replace)

Change fluid Tire inflating Cleaning Storing Page no. x

7-90 7-92 7-94 7-97

x x x EVERY 1500 HOURS x EVERY 2000 HOURS

7-100 x

Engine coolant (Changing) Engine air filter (Replacement) Fuel injectors (Calibration)

7-101 7-104 7-106

x

x Every 2500 hours x Engine valve clearances (Check the clearance and adjustment) Storing Preparing for Storage Removing from Storage

7-34

7-107

x x

7-108 7-111

7 - MAINTENANCE

As required

Cab (Checking) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION Section before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138A

NOTICE: The components of the operator cab require maintenance at different intervals. Perform maintenance on the following items as necessary to ensure maximum operational efficiency.

Cab door hinges Regularly check the condition of all of the cab hinges. If necessary, lubricate with graphite powder.

NOTE: DO NOT use oil.

Hoses and wiring Regularly check the condition of all of the hoses and wiring for damage.

Fire extinguisher NOTE: If your machine is not equipped with a fire extinguisher, purchase one. Place the extinguisher in the left rear compartment on the cradle provided for this purpose.

For more information, see page 9-1.

Plastic and resin parts To clean the plastic or resin parts of the cab interior (console, instrument cluster, indicators, etc.), use only water, soap, and a soft cloth.

NOTE: DO NOT use gasoline, kerosene, solvent, etc., because these products will cause discoloration, cracks, and deformation of these parts.

Operator’s seat For information about preservation of the operator's seat, see “Operators Seat” in this manual.

Seat belts For information about preservation of seat belts, see page 3-5.

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7 - MAINTENANCE

Air conditioner (Checking) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

Procedures for proper air conditioning operation • Always keep the cab doors and windows closed when you use the air conditioning.

• When the air conditioning is turned on, humidity condensation is normal.

NOTE: Condensation is removed by the air-conditioning drain. As a result, condensed water can be seen dripping off the bottom of the machine.

• When the air conditioning is turned on, at least one of the air vents must remain open so that the evaporator does not freeze because of lack of air circulation.

• The tension of the air-conditioning compressor belt must be at an appropriate level. For more information, see page 7-62.

• The air conditioning filters must be clean at all times. Whenever this is not possible, they must be replaced.

• The air-conditioning condenser must be clean and free of obstructions.

• The seals of the air-conditioning compressor must always be lubricated. For more information, see page 7-38.

Verification of the air conditioning components To check the air conditioning components, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Keep the engine on.

5.

Set the parking brake.

6.

Place the safety, transport, and service latch in the lock position.

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BRCE12WLCNH0158

2

Internal air recirculation filter Periodically check the condition of the filter. If it needs to be cleaned, use water only. Dry straight away using compressed air.

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7 - MAINTENANCE

Air conditioning condenser Periodically check the condition of the air-conditioning condenser. If the air-conditioning condenser needs to be cleaned, use a small brush. Then apply compressed air.

NOTE: Cleaning tasks must be performed very carefully to prevent damage to the vanes. If the vanes are stuck, the condenser air flow will be compromised, and as a result, system efficiency will be reduced.

NOTICE: When using compressed air, use full coverage safety glasses with side shield. Limit the pressure to 2.0 bar (29.0 psi).

COIL16CEX0150AA

7-37

3

7 - MAINTENANCE

Air conditioner (Compressor seal lubrication) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

Lubrication of the air-conditioning compressor seal NOTE: Turn on the air conditioning at least once a week or every 50 hours of operation, whichever comes first, to lubricate the compressor seals. Turn the air conditioning on regardless of weather conditions and the time of the year.

Likewise, it is important to turn on the heater to the maximum heating position at least once per week for 10 minutes to eliminate fungus that may accumulate in the evaporator.

To check the air-conditioning compressor seals, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Keep the engine on.

5.

Set the parking brake.

6.

Place the safety, transport, and service latch in the lock position.

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1

COIL15WEL0055AA

2

5. Turn the cooling control selector to the maximum cooling position for at least 10 minutes.

NOTE: At temperatures below 0.0 °C (32.0 °F), place a cover over the air-conditioning condenser to ensure that the coolant and lubricants in the system reach operating temperature during cleaning. See an Authorized CASE CONSTRUCTION Dealer.

7-38

7 - MAINTENANCE

Bucket teeth (Replacement) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

Replacing the bucket teeth NOTICE: Replace the bucket teeth whenever necessary. Before you start the removal or installation, read all of the instructions. Make sure that you follow all of the safety standard procedures and use appropriate protective equipment.

To replace the bucket teeth, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Set the parking brake.

6.

Place the safety, transport, and service latch in the lock position.

7.

Remove the mounting bolts.

8.

Remove the tooth from the bucket.

9.

Install a new tooth.

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COIL16WEL0093AA

2

10. Position and tighten the bolts. Torque to 183.0 – 223.0 N·m (135.0 – 164.5 lb ft) .

NOTE: The threads of the bolts and nuts must be clean and dry, in order to achieve the correct tightness.

7-39

7 - MAINTENANCE

Return to dig system adjustment WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION Section before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138A

NOTICE: The stroke limiter on the return-to-digging mechanism located on the right-hand of the tipping cylinder may occasionally need to be adjusted in order to maintain the desired bucket digging position, having been automatically lowered to ground level. In the majority of cases, the desired position is with the bottom of the bucket parallel to the ground.

Adjustment of the return-to-dig mechanism To adjust the return-to-dig, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Set the parking brake.

6.

Place the safety, transport, and service latch in the lock position.

7.

Loosen the clamp on the mounting bracket.

8.

Position the limiter in such a way that the indicator lug shuts down only the limiter.

9.

Retighten the clamp.

W20F16WEL0002AA

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BRCE12WLCNH0134

2

10. Put the ignition key in the "START" position to turn on the engine.

11. Check the adjustment of the stroke limiter. Engage the loader arm and the bucket through a complete work cycle of the return-to-dig mechanism.

12. Check the bucket angle after the bucket automatically returns to ground level.

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7 - MAINTENANCE

Accumulators the brakes (Verification) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

Brake accumulator checks To check the brake accumulators, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Place the safety, transport, and service latch in the lock position.

6.

Put the ignition key in the "START" position to turn on the engine.

7.

Let the engine run at half throttle for 15 seconds.

8.

Put the ignition key in the "OFF" position to shut down the engine again.

9.

Put the ignition key in the "ON" position.

W20F16WEL0002AA

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BRCE12WLCNH0060

2

NOTE: Do not start the machine.

10. Wait for the self-diagnosis on the instrument cluster. After you complete the self-diagnosis, make sure that the brake warning light is out.

11. Repeatedly press the brake pedal until the brake warning light comes on (located on hazard lights gauge on the right-hand instrument cluster).

12. After the light comes on, continue to press the pedal repeatedly. Count the number of times that you fully depress the pedal.

NOTE: If the brake pedal is successfully fully depressed six times, the accumulators are working properly. If not, contact an Authorized CASE CONSTRUCTION Dealer.

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7 - MAINTENANCE

When the warning lamp lights

Warning lights (Check) Warning lights of the left-hand instrument cluster NOTE: When any warning light of the left-hand instrument cluster lights up (accompanied by an audible alert), stop the machine safely and check the proper procedures for each warning indicated. See page 3-6 for more information about the left-hand instrument cluster.

The warning lights of the left-hand instrument cluster are: • Engine air filters (primary and secondary elements).

NOTE: Replace the primary and secondary engine air filter elements IMMEDIATELY when the warning light comes on, or every 2000 hours of operation, or annually in normal conditions, or every 500 hours of operation when you operate in extreme conditions. See page Engine air filter (Replacement) for more information.

• Hydraulic fluid filters NOTE: Replace the hydraulic fluid filters when the warning light comes on, in the first 100 hours of operation of a new machine, and then every 500 hours of operation or more frequently (shorter periods) when you operate the machine in extreme conditions. See page 7-77 for more information.

• Parking brake activation indicator light.

NOTE: The parking brake has a sensor. When you activate the parking brake, the sensor sends a signal to the instrument cluster where an indicator light comes on.

Warning lights of the right-hand instrument cluster NOTE: When any warning light of the right-hand instrument cluster lights up, stop the machine safely and check the proper procedures for each warning indicated. See page 3-10 for more information about the right-hand instrument cluster.

The warning lights of the right-hand instrument cluster are: • Transmission fluid pressure.

NOTE: This indicator comes on (with the ignition switch in the "RUN" position) when the transmission fluid pressure is low.

• Engine oil pressure.

NOTE: This indicator comes on (with the ignition switch in the "RUN" or "START" positions along with the audible alert) when the engine oil pressure is low.

• Electrical system failure.

NOTE: This indicator comes on when the electrical system has charging faults in the alternator or in the battery.

• Brake pressure.

NOTE: This indicator lights up (with the ignition switch in the “RUN” position) when the parking brake is applied or when the brake pedal is applied and has a system fault.

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7 - MAINTENANCE

Every 10 hours

Engine oil (Checking the level) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

NOTICE: The engine oil level should be checked every 10 hours of operation or each day, whichever occurs first. For lubricant specifications, see page 8-1.

NOTE: Check for any fluid leaks from the machine every 10 hours of operation or daily before you start the engine.

NOTE: Handle and dispose of the waste in accordance with environmental regulations, laws and government codes.

Checking the engine oil level To check the engine oil level, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Set the park brake.

6.

Place the safety, transport, and service latch in the lock position.

W20F16WEL0002AA

1

COIL16WEL0075AA

2

7. Remove the dipstick.

NOTE: The dipstick is located on the right-hand side of the engine.

8. Clean the dipstick. Insert the dipstick back into the guide tube as far as possible.

9. Remove the dipstick again.

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7 - MAINTENANCE

10. Check the oil level.

NOTE: The oil level must be between the (A) “top up” and (B) “full” marks.

COIL16WEL0129AA

3

COIL16WEL0075AA

4

11. If the level is below the “top up” mark, top up through the filler neck.

NOTE: Do not fill so that the level exceeds the “full” mark.

NOTE: The procedure to check the engine oil level is best performed at the start of a work day when the engine is cool and all of the oil is accumulated in the crankcase.

7-44

7 - MAINTENANCE

Engine coolant (Checking the level) WARNING Burn hazard!

Hot coolant can spray and scald if you remove the radiator or deaeration tank cap while the system is hot. To remove the cap: allow the system to cool, turn the cap to the first notch, and wait for all pressure to release. Remove the cap only after all pressure has released.

Failure to comply could result in death or serious injury.

W0367A

NOTICE: The engine coolant level should be checked every 10 hours of operation or each day before you start the engine. For engine coolant specifications, see page 8-1.

NOTE: Check for any fluid leaks from the machine every 10 hours of operation or daily before you start the engine.

NOTE: Handle and dispose of the waste in accordance with environmental regulations, laws and government codes.

Checking the engine coolant level To check the engine coolant level, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Set the park brake.

6.

Place the safety, transport, and service latch in the locked position.

W20F16WEL0002AA

1

COIL16WEL0077AA

2

7. Check the coolant level through the overflow tank.

NOTICE: The cooling system is pressurized. Check the coolant level in the expansion tank only when the coolant is cold and the engine is shut down.

Coolant can blow out and cause burns.

8. Slowly turn the overflow tank cap to release the pressure before you remove the cap.

9. Check if the fluid level is between the “MIN” (minimum) and “MAX” (maximum) marks on the side of the reservoir.

NOTICE: NEVER remove the radiator cap during this inspection.

7-45

7 - MAINTENANCE

10. If necessary, add coolant through the filler neck of the expansion tank, up to the “MAX” mark.

NOTE: Filling must always be done through the overflow tank nozzle.

11. Close the spout cover. Make sure that the cover latches.

12. Use the correct ratio of water and antifreeze or coolant if the system coolant level is below the “MIN” mark.

NOTE: Never add only anti-freeze to the cooling system.

13. Do not exceed the fill limit.

COIL16WEL0086AB

3

COIL16WEL0077AA

4

14. After you fill up the cooling system, start the engine. Run the engine at operating temperature for approximately 5 min to mix the anti-freeze and water well.

NOTE: This procedure must be performed whenever you top off the level or after you fully fill the cooling system.

15. Shut down the engine. Check level again.

16. If the level is below the “MIN” mark, top up again to the “MAX” mark.

17. Tighten the expansion reservoir cap well.

7-46

7 - MAINTENANCE

Air filter dust valve (Verification and cleaning) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

NOTICE: The engine air filter dust valve requires little maintenance, but you should check the engine air filter dust valve every 10 hours of operation or each day, whichever occurs first. You should check the engine air filter dust valve more frequently (shorter periods) when you operate the machine in extreme conditions.

Checking and cleaning the engine air filter dust valve To check and clean the dust valve of the engine air filter, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Set the parking brake.

6.

Place the safety, transport, and service latch in the lock position.

W20F16WEL0002AA

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COIL16WEL0073AA

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7. Open the right-hand side engine access door. Locate the filter.

8. Press the two ends of the dust valve to remove dust and debris from the filter housing, if necessary.

7-47

7 - MAINTENANCE

Hydraulic fluid (Checking the level) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

NOTICE: The hydraulic fluid level should be checked every 10 hours of operation or each day before you start the engine. For lubricant specifications, see page 8-1.

NOTE: Check for any fluid leaks from the machine every 10 hours of operation or daily before you start the engine.

NOTE: Handle and dispose of the waste in accordance with environmental regulations, laws and government codes.

Checking the hydraulic fluid level To check the hydraulic fluid level, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Set the park brake.

6.

Place the safety, transport, and service latch in the lock position.

W20F16WEL0002AA

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COIL15WEL0041AA

2

7. Use the sight gauge to check the hydraulic fluid level.

NOTE: The level will be visible when the bucket bottom rests on the ground. The level should be within the central range of the dial.

8. If the oil is not visible, you will need to add fluid.

7-48

7 - MAINTENANCE

9.

Open the hydraulic fluid reservoir access cover.

10. Clean the entire area around the reservoir cover.

11. Slowly open the reservoir filler cap.

12. Be sure that all of the pressure was released in the system.

13. Top up to the correct level of fluid.

NOTE: Do not exceed the fill limit.

14. Reinstall cap, tightening firmly in place.

15. Check the seal of the filler neck cap. Replace the seal if necessary.

COIL15WEL0040AA

NOTE: The cap of the hydraulic fluid filler neck is located on the top of the reservoir of the front chassis.

7-49

3

7 - MAINTENANCE

Grease points WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

NOTICE: The grease fittings must be lubricated every 10 hours of operation or daily (whichever occurs first), or more frequently (shorter periods) when you operate the machine in extreme conditions, in environments with a large concentration of dust, water, or mud. For grease specifications, see page 8-1.

Lubrication of the machine grease fittings To lubricate the machine grease fittings, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Remove the ignition key.

6.

Set the parking brake.

7.

Place the safety, transport, and service latch in the lock position.

8.

Clean around the area to be lubricated before service.

9.

Inject grease at the lubrication points indicated below.

7-50

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7 - MAINTENANCE

Bucket linkage pivots There are 4 lubrication points, 2 on each side.

Apply as necessary.

COIL15WEL0043AA

2

COIL15WEL0043AA

3

COIL15WEL0043AA

4

Lift arm pivots There are 4 lubrication points, 2 on each side.

Apply as necessary.

Lift cylinder pivots There are 4 lubrication points, 2 on each side.

Apply as necessary.

7-51

7 - MAINTENANCE

Tilt knuckle pivots There are 4 lubrication points, 2 on each side.

Apply as necessary.

COIL15WEL0043AA

5

COIL15WEL0043AA

6

COIL15WEL0043AA

7

Rocker pivots for the rear axle There are 4 lubrication points, 2 on each side.

Apply as necessary.

Tilt cylinder pivots There are 6 lubrication points, 3 on each side.

Apply as necessary.

7-52

7 - MAINTENANCE

Rear rocker journal of the rear axle There is one remote lubrication point.

Apply as necessary.

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8

COIL16WEL0094AB

9

Front rocker journal of the rear axle There is one remote lubrication point.

Apply as necessary.

7-53

7 - MAINTENANCE

Every 50 hours

Pre-fuel filter (Draining) WARNING Fuel vapors are explosive and flammable.

Do not smoke while handling fuel. Keep fuel away from flames or sparks. Shut off engine and remove key before servicing. Always work in a well-ventilated area. Clean up spilled fuel immediately.

Failure to comply could result in death or serious injury.

W0904A

NOTICE: The fuel pre-filter must be drained every 50 hours of operation or more frequently (shorter periods) when you operate the machine in extreme conditions.

NOTE: Handle and dispose of the waste in accordance with environmental regulations, laws and government codes.

Drainage of water and sediments from the fuel pre-filter To drain the fuel pre-filter, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Set the parking brake.

6.

Place the safety, transport, and service latch in the locked position.

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7. Locate the fuel pre-filter on the right-hand side of the engine compartment.

7-54

7 - MAINTENANCE

8.

Turn the drain valve located on the bottom of the fuel pre-filter counter-clockwise two or three turns to open the valve.

9.

Drain the water and/or sediments from the pre-filter into a suitable container until only clean fuel flows out.

NOTE: Do not allow fuel to spill on engine or ground.

10. Tighten the drain valve by hand. Turn the valve clockwise.

11. Check for leaks.

12. Drain the air from the fuel system. See “Bleeding air from the fuel system” on page 7-74.

13. Drain the water and the sediments from the fuel tank. See page 7-76.

7-55

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3

7 - MAINTENANCE

Transmission fluid (Checking the level) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

NOTICE: The transmission fluid level should be checked every 10 hours of operation or each day before you start the engine. For lubricant specifications, see page 8-1.

NOTE: Check for any fluid leaks from the machine every 10 hours of operation or daily before you start the engine.

NOTE: Handle and dispose of the waste in accordance with environmental regulations, laws and government codes.

Checking the transmission fluid level To check the transmission fluid level, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Keep the engine running. Keep the reverse command lever in the "N" position.

NOTE: Always check the transmission fluid level with the engine running.

5.

Set the park brake.

6.

Place the safety, transport, and service latch in the lock position.

7.

Move the reverser lever through all positions F-N-R. Then move the gear shift lever to all positions 1, 2, 3, and 4.

8.

Put the reverser lever in the "N" position. Let the engine run at idle speed at a temperature of between 82 – 93 °C (180 – 199 °F).

9.

Remove the dipstick and wipe it clean.

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NOTE: The dipstick is located on the left-hand side of the machine.

10. Reinsert the dipstick until it makes contact with the tube nozzle and pull it out again to read the level.

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11. Check the fluid level. Always keep the fluid level at the “FULL” mark on the dipstick.

12. Add fluid if necessary.

NOTE: Do not overfill.

13. Put the dipstick back in.

L77884

7-57

3

7 - MAINTENANCE

Grease points WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

NOTICE: The grease fittings should be lubricated every 50 hours of operation or more frequently (shorter periods) when you operate the machine in extreme conditions, in environments with a large concentration of dust, water, or mud. For grease specifications, see page 8-1.

Lubrication of the machine grease fittings To lubricate the machine grease fittings, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Remove the ignition key.

6.

Set the parking brake.

7.

Place the safety, transport, and service latch in the lock position.

8.

Clean around the area to be lubricated before service.

9.

Inject grease at the lubrication points indicated below.

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2

Chassis top and bottom links Apply as necessary.

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Steering cylinder pivots There are 4 lubrication points, 2 on each side.

Apply as necessary.

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5

Universal joints for the drive shaft and sliding sleeve splines Apply as necessary.

Intermediate journal of the front drive shaft Apply as necessary.

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7 - MAINTENANCE

Initial 100 hours

Hydraulic fluid filter (Replacement in initial period) NOTICE: The hydraulic fluid filter should be replaced in the first 100 hours of operation of a new machine and then every 500 hours of operation or more frequently (shorter periods) when you operate the machine in extreme conditions, or if the warning light comes on.

NOTE: For information about replacement of the hydraulic filter, see page 7-77.

Transmission fluid and filter (Replacement in initial period) NOTICE: The transmission fluid filter should be changed in the first 100 hours of operation of a new machine or if the transmission has been replaced or reconditioned. The filter should then be replaced after every 500 hours of operation and the fluid after every 1000 hours of operation. Replace the filter and the fluid more frequently (shorter periods) when you operate the machine in extreme conditions, or if the warning light comes on. For lubricant specifications, see page 8-1.

NOTE: For information about replacement of the transmission fluid filter, see page 7-77.

NOTE: For information about changing the transmission fluid, see page 7-88.

Front and rear axles oil (Change in initial period) NOTICE: The oil of each axle should be changed in the first 100 hours of operation on a new machine or if any axle has been replaced or reconditioned. The oil should then be changed every 1000 hours of operation, or more frequently (shorter periods) when you operate the machine in extreme conditions. For lubricant specifications, see page 8-1.

NOTE: For information about changing axle oil, see page 7-97.

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Every 250 hours

Cab air filter (Verification and cleaning) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

NOTICE: The cab air filter should be checked and cleaned every 250 hours of operation or more frequently (shorter periods) when you operate the machine in extreme conditions.

Verification and cleaning of the cab air filter To check and clean the cab air filter, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Set the parking brake.

6.

Place the safety, transport, and service latch in the lock position.

7.

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Locate the cab air filter.

NOTE: The cab filter is located on the right-hand side, at the bottom rear of the cab.

8.

Loosen the retaining nuts and remove the cover to access the filter.

9.

Remove the filter from the compartment.

10. Check the condition of the element for damage.

NOTE: Replace the element if necessary. For information about replacement, see page 7-87.

11. Clean the cab air filter with detergent and water.

Dry the cab air filter with compressed air.

NOTE: Do not bring the compressed air nozzle too close to the filter because this could damage the filter.

NOTICE: Wear safety goggles with side panels when using compressed air to clean. This will reduce the danger of accidents.

12. Clean the filter compartment.

13. Reposition the filter in the compartment.

14. Close the filter compartment cover.

15. Reinstall the filter access cover and tighten the fastening nuts.

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7 - MAINTENANCE

Air conditioner compressor belt (Checking) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

NOTICE: The air conditioning compressor belt should be checked every 250 hours of operation or each month, whichever comes first, or more frequently (shorter periods) when you operate the machine in extreme conditions.

Checking the air-conditioning compressor belt To check the air-conditioning compressor belt, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Set the parking brake.

6.

Place the safety, transport, and service latch in the lock position.

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7. Locate the air conditioning compressor belt 8. Carefully examine the air conditioning compressor belt for damage, wear, or drying out.

9. Replace the belt if required. See page 7-92 for further information.

10. Install the belt tension gauge, special tool 380001325, on the bottom of the belt between the compressor pulley and the engine pulley.

11. Check the belt tension on the tension gauge.

NOTE: The tension should be 535 ± 45 N. 12. If the tension is outside of this range, see page 7-92 for the tensioning procedure.

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7 - MAINTENANCE

Alternator drive belt (Checking) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

NOTICE: The fan drive belt must be checked for tension or damage every 250 hours of operation or more frequently (shorter periods) when you operate the machine in extreme conditions.

Checking the alternator belt To check the alternator belt, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Set the park brake.

6.

Place the safety, transport, and service latch in the lock position.

7.

Turn off the master switch. See page 3-27.

8.

Open the left-hand side cover on the engine hood.

9.

Perform a visual inspection of the belt.

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NOTE: Small transverse cracks (1) (widthwise) are allowed.

10. Check for longitudinal cracks (2) (lengthwise).

NOTE: Longitudinal cracks can cause belt failure.

11. If the belt has longitudinal cracks (2), worn edges, or material loss (3), the belt should be replaced.

12. If the belt has shiny surfaces or points with wear, the belt is probably loose and slipping.

13. Replace the belt if necessary. For more information, see page 7-100

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How to check the alternator pulley and the belt tightener bearing 1.

Open the left-hand side cover on the engine hood.

2.

Visually check the condition of the pulley and of the belt tightener bearing. Replace if necessary.

NOTE: See an Authorized CASE CONSTRUCTION Dealer for more information.

3.

Use a 3/8 insquare to install the breaker bar on the belt tightener on the tightener pulley cradle.

4.

Pull the breaker bar just enough to release the tension on the drive belt and freely rotate the tightener pulley.

NOTE: Move the tightener pulley by hand. Check that the pulley can rotate freely, without any point of resistance, grip, lock, etc.

5.

If there is grip or play in the pulley bearing, replace the belt tightener assembly.

6.

Check belt tension.

NOTE: A belt that is too tightly tensioned may cause premature wear of the alternator bearings and of the water pump.

NOTE: If the belt has too much slack, the belt may slip. This causes the belt to wear quickly. This will also cause the engine to overheat and the batteries to discharge.

7.

The tension should be such that when your thumb is pressed down on a point that is equidistant from the alternator pulley and the crankshaft pulley, the maximum deflection of the belt is 9.5 – 12.7 mm (0.4 – 0.5 in).

8.

If necessary, replace the belt tightener.

NOTE: See an Authorized CASE CONSTRUCTION Dealer for more information.

9.

Remove the left-hand rear cover from the engine hood.

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7 - MAINTENANCE

Front and rear axles oil (Checking the level) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION Section before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138A

NOTICE: The front and rear axle oil level must be checked every 250 hours of operation or more frequently (shorter periods) when you operate the machine in extreme conditions. For lubricant specifications, see page 8-1.

NOTE: The procedures described below must be carried out on each differential and on each wheel hub of both axles.

Checking the front and rear axle oil level To check the front and rear axle oil level, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Set the parking brake.

6.

Place the safety, transport, and service latch in the lock position.

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3

7. Remove the differential level/fill plugs.

8. Check if the oil is at the limit of the base of the hole.

9. Add oil as necessary.

10. Align the plug in the center of the wheel.

11. Remove the wheel hub level/fill plug.

12. Check if the oil is at the limit of the base of the hole.

13. Add oil as necessary.

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7 - MAINTENANCE

Tires – (Pressure and calibration check) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

NOTICE: Always entrust maintenance of the tires and rims to a qualified professional. It is recommended that the tires be calibrated by this professional. To prevent accidents, use a proper tire fastening device (tire inflation cage), equipment and procedures. An explosion that separates the tire and rim or breaks either of these into pieces could cause serious injury or death.

Tire calibration and pressure check To check the pressure and calibrate the tires, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Remove the ignition key.

6.

Set the park brake.

7.

Place the safety, transport, and service latch in the locked position.

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8. Before you fill the tire, properly install the wheel on the machine or place the wheel in a suitable fixture (tire inflation cage).

9. Use an air hose with a remote shut-off valve and an air nozzle with automatic lock.

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10. Position yourself in front of the tire tread. Make sure that all people are away from the tire before you start the filling operation.

NOTE: Never position yourself sideways in relation to the tire tread.

11. Inflate the tire to the recommended air pressure.

See the “Tires” table in the “General Specifications” section for pressure specifications.

NOTICE: Do not fill the tires with flammable gases or air systems that use alcohol injectors. This could result in explosions and accidents.

COIL15WEL0087BA

7-67

3

7 - MAINTENANCE

Wheels (Verification of the nut torque) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

NOTICE: The torque of the wheel nuts should be checked every 20 hours of operation on a new machine or as required if a wheel is removed for repairs.

Verification of the wheel nut torque To check the wheel nut torque, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Set the parking brake.

6.

Place the safety, transport, and service latch in the lock position.

7.

Place chocks on all the wheels to prevent the machine from moving.

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8. Check if the wheel nut torque is between 515 – 570 N·m (380 – 420 lb ft).

9. If needed, adjust the torque. Follow the sequence shown in the figure.

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7 - MAINTENANCE

Grease points WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

NOTICE: The grease fittings should be lubricated every 250 hours of operation or more frequently (shorter periods) when you operate the machine in extreme conditions, in environments with a large concentration of dust, water, or mud. For grease specifications, see page 8-1.

Lubrication of the machine grease fittings To lubricate the machine grease fittings, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Remove the ignition key.

6.

Set the park brake.

7.

Place the safety, transport, and service latch in the lock position.

8.

Clean around the area to be lubricated before service.

9.

Inject grease at the lubrication points indicated below.

7-69

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7 - MAINTENANCE

The operator seat (with suspension), control lever pivots, and rails Apply as necessary.

BRCE12WLCNH0042

7-70

2

7 - MAINTENANCE

Every 500 Hours

Engine oil and filter (Replacement) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

NOTICE: The engine oil must be changed and the oil filter must be replaced every 500 hours of operation or more frequently (shorter periods) when you operate the machine in extreme conditions. For lubricant specifications, see page 8-1.

NOTE: Handle and dispose of the waste in accordance with environmental regulations, laws and government codes.

How to change the engine oil and replace the oil filter To change the engine oil and replace the oil filter, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Set the park brake.

6.

Place the safety, transport, and service latch in the locked position.

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7. Extract the dipstick. Remove the filler cap.

NOTE: These two operations provide a faster draining of the oil.

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7 - MAINTENANCE

8.

Remove the protective cap from the engine oil drain fitting. The fitting is a quick-connection type fitting.

9.

Place an appropriate container close to the machine.

10. The auxiliary drainage hose is contained in the tool box of the machine. Attach the hose to the engine oil drain fitting.

11. Drain the oil into the container.

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12. Locate the engine oil filter.

13. Clean the area around the filter.

14. Turn the oil filter housing counter-clockwise to remove.

15. Lubricate the packing gland of the new filter with a thin layer of new engine oil.

16. Hand-tighten the new filter until the gland makes contact with the base. Then tighten the new filter another 3/4 turn.

NOTE: Never use a filter wrench to install a new filter.

17. Remove the hose. Put the engine oil drain fitting back on.

18. Clean the drain hose properly. again in the machine's toolbox.

Store the hose

19. Pour oil into the engine through filler neck until the oil reaches the maximum level indicated on the dipstick.

20. Then close the filler neck cap. Insert the dipstick.

21. Start the engine. Let the engine run for a few minutes at idle speed.

22. Check the engine oil filter and drain plug for leaks.

23. Shut down the engine after two minutes.

24. Wait for the engine oil to drain down for an accurate reading on the dipstick.

25. Check again for leaks around the filter and the drain plug.

26. Remove the dipstick.

27. Clean the dipstick. Insert the dipstick back into the guide tube as far as possible.

28. Pull the dipstick out again. Check the level.

NOTE: The oil level must be between mark (A) “top up” and mark (B) “full”.

29. Add more oil if required.

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7 - MAINTENANCE

Pre-fuel filter (Replacement) WARNING Fuel vapors are explosive and flammable.

Do not smoke while handling fuel. Keep fuel away from flames or sparks. Shut off engine and remove key before servicing. Always work in a well-ventilated area. Clean up spilled fuel immediately.

Failure to comply could result in death or serious injury.

W0904A

NOTICE: The fuel pre-filter must be replaced every 500 hours of operation if the engine loses power. Replace the filter more frequently (shorter periods) when you operate the machine in extreme conditions.

NOTE: Handle and dispose of the waste in accordance with environmental regulations, laws and government codes.

Fuel pre-filter replacement To replace the fuel pre-filter, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Set the park brake.

6.

Place the safety, transport, and service latch in the locked position.

7.

Thoroughly clean the area around the fuel pre-filter head to prevent contamination.

8.

Turn the pre-filter counter-clockwise to remove the pre-filter.

9.

Thoroughly clean the contact area of the packing gland on the filter head.

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10. Replace the filter and the seal ring with a new filter and seal ring.

11. Fill the new pre-filter with clean fuel. Lubricate the seal ring with new engine oil.

12. Then assemble the new pre-filter. Manually tighten the new pre-filter.

13. Bleed the air from the fuel system. See “Bleeding air from the fuel system” on page 7-74.

14. Drain the water and the sediments from the fuel tank. See page 7-76.

15. Run the engine at idle speed. Check for leaks.

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7 - MAINTENANCE

Fuel Filters (Replacement) WARNING Fuel vapors are explosive and flammable.

Do not smoke while handling fuel. Keep fuel away from flames or sparks. Shut off engine and remove key before servicing. Always work in a well-ventilated area. Clean up spilled fuel immediately.

Failure to comply could result in death or serious injury.

W0904A

NOTICE: The fuel filters must be replaced every 500 hours of operation if the engine loses power. Replace the filters more frequently (shorter periods) when you operate the machine in extreme conditions.

NOTE: Handle and dispose of the waste in accordance with environmental regulations, laws and government codes.

Replacing the fuel filters To replace the fuel filters, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Set the park brake.

6.

Place the safety, transport, and service latch in the locked position.

7.

Thoroughly clean the area around the head of the fuel filters to prevent contamination.

8.

Rotate the filters counter-clockwise to remove the filters.

9.

Thoroughly clean the contact area of the packing gland on the head of the filters.

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10. Replace the filters with new filters.

11. Apply a thin layer of clean engine oil on the gasket of the new filter.

12. Install the new filters. Manually tighten the filters 1/2 to 3/4 turn after the filter makes contact with the head.

NOTE: Never use a filter wrench to tighten the new filter during installation.

13. After this operation, bleed the air out of the fuel system

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7 - MAINTENANCE

Bleeding air from the fuel system NOTICE: Remove the air from the fuel system whenever you change the filter, when the machine runs out of fuel, after maintenance on the fuel system, or if the machine is stored and remains out of operation for a long period.

To bleed the air from the fuel system, proceed as follows: 1.

Fill up fuel tank.

2.

Clean the area around the head of the filters to prevent contamination.

3.

Loosen the bleed screw (1) located on the head of the filters.

4.

Activate the manual pump (2) located on the fuel pre-filter until clean fuel runs out through the hole in the bleed screw (1) without air bubbles.

5.

Tighten the bleed screw.

6.

Turn the ignition key to the "ON" position.

7.

Start the engine and keep idling status.

8.

With the engine running, check the fuel system for leaks.

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3

7 - MAINTENANCE

Fuel reservoir (Draining) WARNING Fuel vapors are explosive and flammable.

Do not smoke while handling fuel. Keep fuel away from flames or sparks. Shut off engine and remove key before servicing. Always work in a well-ventilated area. Clean up spilled fuel immediately.

Failure to comply could result in death or serious injury.

W0904A

NOTICE: Drain the fuel tank of condensation and sediment every 500 hours of operation or more frequently (shorter periods) when you operate the machine in extreme conditions.

NOTE: Handle and dispose of the waste in accordance with environmental regulations, laws and government codes.

Drainage of condensation and sediments from the fuel tank To drain the condensation and the sediment from the fuel tank, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Set the parking brake.

6.

Place the safety, transport, and service latch in the lock position.

7.

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Slowly turn the fuel drain plug to remove the plug.

NOTE: The drain plug is located at the center bottom of the fuel tank, behind the rear axle.

8.

Drain the water and the sediment into a suitable container.

9.

Close the fuel drain plug once only clean fuel is discharged.

NOTE: If necessary, replace the drain plug.

10. Fill the reservoir with the specified fuel and level.

11. Check for leaks.

NOTE: Top up the fuel tank at the end of each work day to avoid condensation from air humidity (especially at night).

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7 - MAINTENANCE

Hydraulic fluid filter (Replacement) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

NOTICE: The hydraulic fluid filter should be replaced in the first 100 hours of operation of a new machine and then every 500 hours of operation or more frequently (shorter periods) when you operate the machine in extreme conditions, or if the warning light comes on.

NOTE: Handle and dispose of the waste in accordance with environmental regulations, laws and government codes.

Replacement of the hydraulic oil filters To replace the hydraulic fluid filters, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Set the park brake.

6.

Place the safety, transport, and service latch in the lock position.

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1

NOTE: The hydraulic system has two filters located on the return circuit: one at the rear left-hand side and the other in front, above the hydraulic tank. In addition, the hydraulic system has a suction screen installed on the suction line, inside the hydraulic tank.

7. Locate the hydraulic fluid filter of the engine compartment.

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7 - MAINTENANCE

8.

Locate the hydraulic fluid filter of the hydraulic reservoir compartment.

9.

Remove the hydraulic reservoir access cover.

10. Clean the area around the filler cap of the hydraulic reservoir.

11. Slowly open the reservoir filler cap.

NOTE: Leave the cap open during this procedure.

12. Be sure that all of the pressure was released in the system.

BRCE12WLCNH0166

13. Place an appropriate container beneath the filters to collect the fluid during removal.

14. Turn the filters counter-clockwise with a special filter wrench to remove the filters.

NOTE: The special filter wrench may only be used to remove the filters.

15. Discard the cover seals of each filter.

16. Clean the mating surface of the filter trim.

NOTE: Make sure that all of the dirt is removed.

17. Apply a thin coat of clean fluid onto the joints and threads of the new filters.

18. Install the new filters. Tighten the new filters firmly by hand. Turn the filters clockwise until they come into contact with the trim.

19. Then re-tighten each filter by hand another 1/2 – 3/4 in of a turn.

NOTE: Never use a special filter wrench to install a new filter. Also, never overtighten the filters during installation.

20. Close and tighten the hydraulic fluid reservoir filler cap.

21. Start the engine. Apply any of the functions of the hydraulic system at low speed for about 5 minutes.

NOTE: Check for leaks around the filters.

22. Shut down the engine.

23. Check the fluid level. Add fluid if needed.

NOTE: Make sure that all of the pressure is removed from the system. Remove the filler cap slowly to release pressure in the reservoir, if you need to top up the system.

7-78

3

7 - MAINTENANCE

Transmission filter (Replacement) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

NOTICE: The transmission fluid filter must be replaced every 500 hours of operation or more frequently (shorter periods) when you operate the machine in extreme conditions.

Replacing the transmission fluid filter To replace the transmission fluid filter, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Set the park brake.

6.

Place the safety, transport, and service latch in the lock position.

7.

Clean the area around the filter housing (1) and the hydraulic fluid filler cap (2) in the transmission.

8.

Remove the filler cap.

9.

Position a suitable container under the filter filter.

W20F16WEL0002AA

1

BRCE12WLCNH0172

2

10. Remove the filter housing. To remove the housing, turn the housing counter-clockwise, with the aid of a filter wrench.

7-79

7 - MAINTENANCE

11. Remove the spring (3), the filter element (4), and the seal ring from the housing (5).

12. Clean the housing and the contact area of the filter element on the filter head.

13. Apply a thin coat of clean fluid on the packing gland of the new filter and on the seal ring of the housing.

14. Install the seal ring, a new filter element, and the spring.

15. Assemble the housing on the filter head. To assemble, turn the housing by hand until it touches the seal ring.

16. Use a filter tool to torque the housing (1) to 27 – 34 N·m (20 – 25 lb ft).

NOTE: Make sure that the filter is correctly positioned in relation to the base of the filter head.

COIL15WEL0201BA

3

BRCE12WLCNH0172

4

COIL16WEL0135AA

5

17. Tighten the hydraulic fluid filler cap (2) 18. Check the transmission fluid level. See page 7-56.

19. Add fluid as required until the fluid reaches the “FULL” (full) mark on the dipstick.

20. Remove the transmission breather (6). Clean the breather with an appropriate commercial solvent.

NOTE: Never use gasoline, unauthorized solvents, or other flammable fluids to clean components.

21. Dry the breather with compressed air.

NOTICE: Wear safety goggles with side panels when using compressed air to clean. This will reduce the danger of accidents.

22. Install the breather

7-80

7 - MAINTENANCE

Roll Over Protection Structure (ROPS) (Check) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

Checking the torque of the ROPS fastening bolts NOTICE: The torque of the ROPS fastening bolts should be checked in the first 20 hours of operation, and then every 500 hours of operation or more frequently (shorter periods) when you operate the machine in extreme conditions.

To check the torque of the ROPS fastening bolts, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Set the parking brake.

6.

Place the safety, transport, and service latch in the lock position.

W20F16WEL0002AA

1

BRCE12WLCNH0154

2

BRCE12WLCNH0155

3

7. Check the torque of the front ROPS retaining bolts.

8. If necessary, torque the bolts to 490 – 540 N·m (361.4 – 398.3 lb ft).

9.

Check the torque of the rear ROPS retaining bolts.

10. If necessary, torque the bolts to 98 – 148 N·m (72.3 – 109.2 lb ft).

7-81

7 - MAINTENANCE

Checking for damage to the ROPS structure NOTICE: The condition of the ROPS should be checked daily or if the ROPS has suffered any type of accident.

NOTICE: If the machine overturns or if the ROPS suffers some sort of accident (such as collision with a bridge or viaduct during transportation), you NEED to replace the damaged parts of the ROPS in order to guarantee the operator the same level of protection as originally provided. After an accident, check for damage to the ROPS or in the cab, on the operator's seat, and on the seat belt fastenings and on the strap itself.

NOTICE: Before operating the machine, replace all damaged components of the ROPS. Improper inspection or maintenance of the ROPS can cause injuries or death. If it is necessary to replace the ROPS, its components or fastening elements, only use original replacement parts. Consult the parts catalog or your authorized CASE CONSTRUCTION dealer to check which components can be replaced.

NOTICE: Do not modify the ROPS in any way. Unauthorized modifications, such as welding, drilling, cutting, etc. can weaken its structure. Replace the ROPS in the event of rollover or damage. Do not attempt to repair the machine without the ROPS. Check the ROPS and its components for cracks, corrosion and holes.

NOTE: Use over time, atmospheric conditions and accidents will damage the ROPS and its components. If you are in any doubt about the ROPS system, see your authorized CASE CONSTRUCTION dealer.

NOTICE: Improper inspection or maintenance of the ROPS can cause injuries or death. Perform the ROPS inspection as recommended in this manual. If it is necessary to replace the ROPS, its components or elements of its fastening, only use original replacement parts as shown in the parts catalog for this machine.

NOTICE: If you operate this machine without the ROPS and it rolls over, you could be injured or die. Remove the ROPS only to perform maintenance or replacement. Do not operate the machine without the ROPS. NOTICE: Adding additional weight (implements, etc.) to the machine can cause injury or death. Do not exceed the total gross weight printed on the label.

BRCE12WLCNH0115

7-82

4

7 - MAINTENANCE

Operator’s seat (Checking) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION Section before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138A

Checking the torque of the operator seat mounting bolts NOTICE: The torque of the operator seat mounting bolts must be checked every 500 hours of operation or more frequently (shorter periods) when operating the machine in extreme conditions.

To check the torque of the operator seat mounting bolts, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Set the park brake.

6.

Place the safety, transport, and service latch in the lock position.

W20F16WEL0002AA

1

COIL15WEL0036BA

2

7. Check the torque of the operator seat mounting bolts.

8. If necessary, torque the bolts to 73.0 – 87.0 N·m (53.8 – 64.2 lb ft).

7-83

7 - MAINTENANCE

Caring for the operator seat 1.

Remove dust and dirt with a vacuum cleaner or soft brush.

2.

Remove stains using a suitable solvent.

NOTE: Before using the solvent, try to identify the type of stain and how long it has been there. You may be able to remove some with soap and water.

3.

Grease or oil stains can be removed using a remover liquid cleaning remover.

4.

Carefully remove the stain using a scraper or blunt knife.

5.

Use a very small amount of solvent with a clean cloth, without pressing.

6.

Remove the stain from the edge to the center, always using a clean part of the cloth.

7.

When you have removed stains, immediately dry the area with a cloth to prevent circular stains from forming in the material from the solvent.

NOTE: If this happens, clean the area completely.

NOTE: To completely remove more stubborn stains, you may need to apply solvent a second time and to scrub them.

NOTICE: NEVER use gasoline, mineral spirits or other volatile materials for cleaning. These materials are toxic and flammable!

7-84

BRCE12WLCNH0156

3

7 - MAINTENANCE

Seat belts (Checking) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION Section before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138A

Checking the torque of the seat belt mounting bolts NOTICE: The torque of the seat belt mounting bolts must be checked every 500 hours of operation or more frequently (shorter periods) when operating the machine in extreme conditions.

To check the torque of the seat belt mounting bolts, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Set the park brake.

6.

Place the safety, transport, and service latch in the lock position.

W20F16WEL0002AA

1

COIL15WEL0036BA

2

7. Check the torque of the seat belt mounting bolts.

8. If necessary, torque the bolts to 23.0 – 28.0 N·m (17.0 – 20.7 lb ft).

NOTICE: The seat belt is an important component. Always wear it when operating the machine.

7-85

7 - MAINTENANCE

Caring for the seat belt • Keep the seat belts away from sharp objects or other objects that could damage them.

• Periodically inspect the seat belts, buckles, retractors, straps, retract system and fastening screws, for damage.

NOTE: Immediately replace the belt in case of cuts and other damaged parts.

• Check the tightening torque of the screws to the bracket or seat fastening.

• If the belt is tied to the seat, make sure that the seat and its brackets are firmly fastened.

• Always keep seat belts clean and dry.

NOTE: Only use a soap and warm water solution to clean seat belts. Use of dyes or bleach will weaken the seat belts.

NOTE: For more information about how to use seat belts correctly, see 3-5.

7-86

7 - MAINTENANCE

Every 1000 hours

Cab air filter (Replacement) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

NOTICE: The cab air filter should be replaced every 1000 hours of operation or more frequently (shorter periods) when you operate the machine in extreme conditions.

Replace of the cab air filter To replace the cab air filter, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Set the parking brake.

6.

Place the safety, transport, and service latch in the lock position.

7.

W20F16WEL0002AA

1

BRCE12WLCNH0145

2

Loosen the retaining nuts and remove the cover to access the filter.

NOTE: The cab filter is located on the right-hand side, at the bottom rear of the cab.

8.

Remove the filter and dispose of properly.

9.

Clean the filter compartment.

10. Install a new filter into the compartment.

11. Reinstall the filter access cover and tighten the fastening nuts.

7-87

7 - MAINTENANCE

Hydraulic fluid (Changing) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

NOTICE: Hydraulic fluid leaking under pressure can penetrate the skin and cause serious injuries. To prevent personal injury, relieve all pressure before disconnecting the fluid lines or before starting maintenance services on the hydraulic system. Before applying pressure, make sure all connections are tight and all components are in good condition. Never use your hands to check for suspected leaks under pressure. Use a piece of cardboard or wood for this purpose. If injured by leaking fluid, see your doctor immediately.

Failure to comply with these recommendations could result in death or serious injury.

NOTICE: The hydraulic fluid must be changed every 1000 hours of operation or twice a year, whichever comes first, or more frequently (shorter periods) when you operate the machine in extreme conditions. For lubricant specifications, see page 8-1.

NOTE: When you change the hydraulic fluid, also replace the hydraulic fluid filter. See page 7-77. Clean the suction screen located inside the hydraulic reservoir. See page 7-90.

Changing the hydraulic fluid To change the hydraulic fluid, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Set the park brake.

6.

Place the safety, transport, and service latch in the lock position.

7.

Remove the hydraulic reservoir access cover.

8.

Clean the area around the filler cap (1) of the hydraulic reservoir and the access cover (2) to the suction filter.

9.

Slowly remove the reservoir filler cap (1).

W20F16WEL0002AA

1

COIL15WEL0040AA

2

10. Be sure that all of the pressure was released in the system.

11. Remove the access cover (2) to the suction filter, inside the tank.

7-88

7 - MAINTENANCE

12. Remove the drain plug (8) from the right-hand side of the reservoir.

13. Drain the hydraulic fluid into a suitable container with a capacity of 140.0 L (37.0 US gal).

14. Remove the hydraulic suction filter (7). Clean as indicated on page 7-90.

15. Install the drain plug.

16. Install the access cover (2) on the suction filter.

17. Fill the reservoir (6) with new hydraulic fluid to the recommended level.

18. Install the filler neck cap (1).

19. Turn on the engine and operate the controls so that the hydraulic fluid fills the entire circuit.

20. Turn off the engine. Check the hydraulic fluid level on the level gauge (5).

21. If necessary, add fluid.

Component description:

COIL15WEL0042BA

(1) Filler neck cap (2) Access cover to the suction filter (3) O-Ring (4) Seal (5) Level indicator (6) Hydraulic reservoir (7) Suction filter (8) Drain Plug

7-89

3

7 - MAINTENANCE

Hydraulic suction filter (Cleaning) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

NOTICE: Hydraulic fluid leaking under pressure can penetrate the skin and cause serious injuries. To prevent personal injury, relieve all pressure before disconnecting the fluid lines or before starting maintenance services on the hydraulic system. Before applying pressure, make sure all connections are tight and all components are in good condition. Never use your hands to check for suspected leaks under pressure. Use a piece of cardboard or wood for this purpose. If injured by leaking fluid, see your doctor immediately.

Failure to comply with these recommendations could result in death or serious injury.

NOTICE: The hydraulic reservoir suction filter must be cleaned every 1000 hours of operation or when the hydraulic fluid is changed. Change the filter more frequently (shorter periods) when you operate the machine in extreme conditions.

Cleaning the hydraulic reservoir suction filter To clean the hydraulic suction filter, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Set the park brake.

6.

Place the safety, transport, and service latch in the lock position.

7.

Remove the hydraulic reservoir access cover.

8.

Clean the area around the filler cap (1) of the hydraulic reservoir and the access cover (2) to the suction filter.

9.

Slowly remove the reservoir filler cap (1).

W20F16WEL0002AA

1

COIL15WEL0040AA

2

10. Be sure that all of the pressure was released in the system.

11. Remove the access cover (2) to the suction filter, inside the tank.

7-90

7 - MAINTENANCE

12. Remove the hydraulic suction filter. Clean with a suitable commercial solvent.

NOTICE: Never use gasoline, unauthorized solvents, or other flammable fluids to clean parts.

13. Clean the suction filter on a clean surface. Use equipment that is also clean.

NOTE: Change the hydraulic fluid so the hydraulic reservoir suction filter is clean. See page 7-88.

COIL15WEL0042BA

7-91

3

7 - MAINTENANCE

Air conditioning compressor belt (Replacement) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

NOTICE: The air conditioning compressor belt must be replaced every 1000 hours of operation, when it shows wear or more frequently (shorter periods) when you operate the machine in extreme conditions.

Air conditioning compressor belt replacement To check the air-conditioning compressor belt, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Set the parking brake.

6.

Place the safety, transport, and service latch in the lock position.

W20F16WEL0002AA

1

COIL16WEL0142AA

2

COIL16WEL0147AA

3

7. Locate the air conditioning compressor belt (1)

8.

Loosen the nut that secures the tightener pulley (2) of the air conditioning compressor belt.

9.

Loosen the tensioner bolt (3) of the belt to move the tightener pulley down and allow the belt to be removed.

10. Remove the used belt.

11. Install a new belt on the engine pulley and on the pulley of the air conditioning compressor. Pass the belt through the tightener pulley.

12. Slightly tighten the tensioner bolt to tension the belt.

7-92

7 - MAINTENANCE

13. Install the belt tension gauge (4), special tool 380001325, on the bottom of the belt, between the compressor pulley and the engine pulley.

14. Tighten the belt tensioner bolt (3). Note the tension reading on the gauge 15. When the correct tension is reached, tighten the nut (2) that secures the belt tightener pulley.

NOTE: The tension should be 535 ± 45 N.

COIL15WEL0198AA

7-93

4

7 - MAINTENANCE

Transmission fluid and filter (Replacement) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

NOTICE: The transmission fluid must be replaced after 100 hours of operation for the first time, and every 1000 hours of operation thereafter. The transmission fluid filter must be replaced after 100 hours of operation for the first time, and every 500 hours of operation thereafter or more frequently (shorter periods) when you operate the machine in extreme conditions. For lubricant specifications, see page 8-1.

NOTE: Handle and dispose of the waste in accordance with environmental regulations, laws and government codes.

How to change the transmission fluid and replace the fluid filter To change the transmission fluid and replace the fluid filter, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Start the engine. Move the machine at low speed until the transmission fluid reaches operating temperature.

NOTE: Make sure that the fluid is at a temperature between 66.0 – 93.0 °C (150.8 – 199.4 °F) (green range of temperature gauge on the cluster).

3.

Park the machine on a flat, level, firm surface, away from any obstacles.

4.

Support the implements on the ground.

5.

Place the ignition key in the "OFF" position to shut down the engine.

6.

Set the park brake.

7.

Place the safety, transport, and service latch in the lock position.

W20F16WEL0002AA

1

BRCE12WLCNH0172

2

8. Clean the area around the filter housing (1) and the filler cap (2).

7-94

7 - MAINTENANCE

9.

Then clean the area around the drain plug (3) of the hydraulic fluid.

10. Remove the filler cap.

11. Place an appropriate container under the transmission fluid drain plug.

12. Remove the plug. Allow the transmission fluid to flow out completely.

13. Remove the filter housing. To remove the housing, turn the housing counter-clockwise, with the aid of a filter wrench.

14. Remove the spring (4), the filter element (5), and the seal ring from the housing (6).

COIL16WEL0091AA

3

COIL15WEL0201BA

4

COIL16WEL0135AA

5

15. Clean the housing and the contact area of the filter element on the filter head.

16. Apply a thin coat of clean fluid on the packing gland of the new filter and on the seal ring of the housing.

17. Install the seal ring, a new filter element, and the spring.

18. Assemble the housing on the filter head. To assemble, turn the housing by hand until the housing touches the seal ring.

19. Use a filter tool to torque the housing (1) to 27 – 34 N·m (20 – 25 lb ft).

NOTE: Make sure that the filter is correctly positioned in relation to the base of the filter head.

20. Insert the transmission drain plug (3). Torque the plug to 203 – 271 N·m (150 – 200 lb ft).

21. Remove the transmission breather (7). Clean the breather with an appropriate commercial solvent.

NOTICE: Never use gasoline, unauthorized solvents, or other flammable fluids to clean components.

22. Dry the breather with compressed air.

NOTICE: Wear safety goggles with side panels when using compressed air to clean. This will reduce the danger of accidents.

23. Install the breather.

24. Clean the breather every 500 hours of operation.

7-95

7 - MAINTENANCE

How to fill and check the transmission fluid level To fill and check the transmission fluid level, proceed as follows: 1.

Fill the transmission with new fluid until the fluid reaches the "MIN" (minimum) mark on the dipstick.

2.

Start the engine. Check for oil leaks around the filter and the drain plug.

3.

Move the machine at low speed until the transmission fluid reaches operating temperature.

NOTE: Make sure that the fluid is at a temperature between 66.0 – 93.0 °C (150.8 – 199.4 °F) (green range of temperature gauge on the cluster).

4.

With the engine at idle speed, keep the brake pedal depressed.

5.

Move the transmission selector lever through all gears. Move the transmission command lever between “F” and “R” a few times, to fully charge the clutches and torque converter with the fluid.

6.

Check the transmission fluid level again with the engine at idle speed.

7.

Add fluid as required until the fluid reaches the “MAX” (maximum) mark on the dipstick.

7-96

BRCE12WLCNH0172

6

7 - MAINTENANCE

Front and rear axles oil (Changing) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

NOTICE: The front and rear axle oil should be changed in the first 100 hours of operation on a new machine, or if the axles have been replaced or reconditioned. The oil should then be changed every 1000 hours of operation, or more frequently (shorter periods) when you operate the machine in extreme conditions. For lubricant specifications, see page 8-1.

NOTE: The procedures described below must be carried out on each differential and on each wheel hub of both axles.

Oil change in the front and rear axles To change the front and rear axle oil, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Set the parking brake.

6.

Place the safety, transport, and service latch in the lock position.

7-97

W20F16WEL0002AA

1

7 - MAINTENANCE

Draining 1.

Clean the area around the differential drain plugs.

2.

Remove the plugs.

3.

Drain the oil into an appropriate container.

BRCE12WLCNH0037

2

COIL16CEX0167AC

3

4. Clean the area around the wheel hub drain plug.

5. Remove the plug.

6. Drain the oil into an appropriate container.

7. Wait for the oil to drain completely from the differentials and from the wheel hubs.

8. Install the drain plugs.

7-98

7 - MAINTENANCE

Fueling NOTE: The housing of the axles (differential) does not connect to the wheel hubs with regard to lubricant oil. Therefore, the filling must be performed in steps 1.

Remove the differential level/fill plugs.

2.

Fill the differential with the oil and level specified.

3.

Wait a few minutes for the lubricant oil to circulate through all of the spaces of the differential.

4.

Check the oil level. Add more oil if necessary.

BRCE12WLCNH0079

4

COIL16CEX0167AB

5

5. Remove the wheel hub level/fill plug.

6. Fill the wheel hub with the oil and level specified.

7. Wait a few minutes for the lubricant oil to fill the spaces of the wheel hub.

8. Check the oil level. Add more oil if necessary.

7-99

7 - MAINTENANCE

EVERY 1500 HOURS

Alternator drive belt (Replacement) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

NOTICE: The alternator and fan belt must be replaced every 1500 hours of operation or more frequently (shorter periods) when you operate the machine in extreme conditions.

Replacement of the fan belt and alternator To replace the fan belt and alternator, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Set the parking brake.

6.

Place the safety, transport, and service latch in the lock position.

7.

Turn off the master switch. See page 3-27.

8.

Open the left-hand side cover on the engine hood.

9.

Install a 3/8 in breaker bar on the tightener pulley cradle.

W20F16WEL0002AA

1

COIL16WEL0070AA

2

10. Pull the breaker bar. Remove the used belt.

11. Check the condition of the belt tightener and of the tightener bearing. Replace if necessary. See an Authorized CASE CONSTRUCTION Dealer for more information.

NOTE: Rotate the tightener pulley by hand. Make sure that the pulley can turn freely, without any point of resistance, grip, lock, etc.

12. Install a new belt. Position the new belt above the pulleys of the alternator, the crankshaft, and the water pump.

13. Then, to complete the belt travel, lift the tightener pulley at the same time as the breaker bar.

14. After you replace the belt, check the tension.

15. Remove the left-hand rear cover from the engine hood.

7-100

7 - MAINTENANCE

EVERY 2000 HOURS

Engine coolant (Changing) WARNING Burn hazard!

Hot coolant can spray and scald if you remove the radiator or deaeration tank cap while the system is hot. To remove the cap: allow the system to cool, turn the cap to the first notch, and wait for all pressure to release. Remove the cap only after all pressure has released.

Failure to comply could result in death or serious injury.

W0367A

NOTICE: The engine coolant must be changed every 2000 hours of operation or more frequently (shorter periods) when you operate the machine in extreme conditions. For engine coolant specifications, see page 8-1.

NOTE: A mixture of 50% anti-freeze and 50% water must be used in this machine. This mixture is recommended for use in locations where minimum ambient temperatures are above –37 °C (–34 °F). If the ambient temperature is lower, adjust the composition of the mixture to 60% anti-freeze and 40% water. You should use anti-freeze and water in your machine all year.

NOTE: Handle and dispose of the waste in accordance with environmental regulations, laws and government codes.

Draining and cleaning the system and changing the engine coolant To change the engine coolant, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Set the park brake.

6.

Place the safety, transport, and service latch in the locked position.

7.

Wait for the engine to cool.

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8. After the engine cools and the temperature of the coolant has reached a safe temperature, slowly turn the expansion reservoir cap (1) to release the pressure before you remove the cap.

9. Place a container with sufficient capacity under the radiator water outlet hose

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10. Disconnect the radiator water outlet hose (2) to remove all of the coolant contained in the engine.

11. After you have drained the coolant, reinstall the radiator water outlet hose in its original position.

12. Use an appropriate cleaning product to clean and flush the coolant system.

NOTICE: Contact your Authorized CASE CONSTRUCTION Dealer to obtain the specifications of the cleaning products recommended for your machine's cooling system.

13. Place the contents of the bottle of cleaning product through the filler neck of the expansion tank.

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14. Top up the system with clean water.

15. Firmly close the expansion tank cap (1).

16. Fully open the hot water circulation valve (3) through the cab heating system.

17. Position the cab cooling control selector in the off position.

18. Position the cab heating control selector in the maximum heating position.

19. Start the engine. Let the engine run for approximately 10 minutes at idle speed, so that the cleaning product fully circulates through the system.

20. Turn off the engine. Perform the drain procedure again, as described in steps 7 to 11.

21. After you complete the cleaning process, completely drain the cleaning product from the system.

22. Top up the system with clean water through the neck of the expansion tank.

23. Firmly close the expansion tank cap.

24. Start the engine. Let the engine run for approximately 5 minutes at idle speed, so that the clean water fully circulates through the system.

25. Turn off the engine. Perform the drain procedure again, as described in steps 7 to 11.

26. Fill the cooling system through the expansion tank filler neck (1). Use the correct quantity and ratio of anti-freeze/coolant and water (based on the weather conditions).

27. Start the engine. Let the engine run at idle speed until the temperature of the coolant matches the operating temperature.

28. Shut down the engine. Let the system cool.

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29. Check if the fluid level is between the “MIN” (minimum) and “MAX” (maximum) marks on the side of the reservoir.

NOTICE: NEVER remove the radiator cap during this inspection.

30. If necessary, add coolant through the expansion tank up to the “MAX” mark. Close the spout cover.

Make sure that the cover latches.

NOTE: Filling must always be done through the overflow tank nozzle.

31. Use the correct ratio of water and antifreeze or coolant if the system coolant level is below the “MIN” mark.

NOTE: Never add only anti-freeze to the cooling system.

32. Never exceed the fill limit.

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Engine air filter (Replacement) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

NOTICE: IMMEDIATELY replace the primary engine air filter elements and the secondary engine air filter elements when the engine air filter warning light comes on, or every 2000 hours of operation, or annually, whichever comes first.

Replace the primary engine air filter elements and the secondary engine air filter elements more frequently (shorter periods) when you operate the machine in extreme conditions.

NOTE: Handle and dispose of the waste in accordance with environmental regulations, laws and government codes.

Replacement of the engine air filter elements To replace the engine air filter elements, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Set the parking brake.

6.

Place the safety, transport, and service latch in the lock position.

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7. Open the right-hand engine access side door.

8. Release the four clips that secure the closing cover.

Remove the cover.

9. Gently twist to remove the primary element.

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10. Gently twist to remove the secondary element.

NOTE: Never clean the primary and secondary elements. The primary and secondary elements must only be replaced.

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11. Clean the interior of the filter housing. Remove the dirt and debris before you install new filters.

12. Check the dust valve and ensure that it has no blockages inside.

13. Press the two ends of the dust valve to remove dust and debris from the filter housing, if necessary.

14. Carefully push the new secondary air filter element to install the element.

NOTE: Ensure that it is properly locked into position.

15. Carefully push the primary air filter element (new or cleaned) to install the element.

NOTE: Ensure that it is properly locked into position.

16. Install the closing cover. Secure the four holddown clips.

17. Close the right-hand engine access side door.

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Fuel injectors (Calibration) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

Calibration of the fuel injectors NOTICE: You must calibrate the fuel injectors every 2000 hours of operation or more frequently (shorter periods) when you operate the machine in extreme conditions.

NOTICE: This procedure must be performed by a qualified service technician. Contact an authorized CASE CONSTRUCTION dealer.

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Every 2500 hours

Engine valves clearance (Checking clearance and adjustment) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

Checking the engine valve clearance and adjustment NOTICE: The engine valve clearance must be checked every 2500 hours of operation or more frequently (shorter periods) when you operate the machine in extreme conditions.

NOTICE: This procedure must be performed by a qualified service technician. Contact an authorized CASE CONSTRUCTION dealer.

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Storage

Preparation for storage WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

NOTICE: If you need to immobilize the machine for a period of 30 days or more, store the machine in a dry, covered place. If that is not possible, cover it with a waterproof tarp. If the machine is stored outside in very cold temperatures, park the machine on planks.

Before storing the machine To store the machine for a period equal to or greater than one month, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Place a DO NOT OPERATE tag on the machine.

6.

Set the parking brake.

7.

Place the safety, transport, and service latch in the lock position.

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Fuel system • Drain the fuel tank.

• Fill the fuel tank with between 4 – 8 L (1 – 2 US gal) of cleaning diesel fuel.

• Run the engine at idle speed until a white-blue smoke comes out of the exhaust pipe.

NOTE: This indicates that the diesel fuel from the filters has been completely consumed and that the cleaning diesel fuel is in use.

• Continue to run the engine for about 10 minutes.

• Drain the cleaning diesel fuel from the fuel tank.

• Completely fill the fuel tank.

NOTE: This will reduce the condensation in the tank.

• Cover the exhaust pipe outlet.

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Engine lubrication • Change the engine oil.

• Replace the engine oil filters.

Engine cooling • Drain the fluid from the cooling system.

NOTE: This procedure must be performed while the engine is still warm.

NOTE: If the system is filled with an anti-freeze mixture, this operation will not be necessary.

• Open the expansion tank cap to release the pressure in the system.

• Open the drain valve located under the radiator.

NOTE: Leave the drain valves open, and do not tighten the radiator cap.

• Put a notice on the radiator cap and another notice in the operator cab to warn that the cooling system has been drained.

• Drain the water from the radiator.

NOTE: This procedure must be performed while the engine is still warm.

• Wait for the engine to cool.

• Fill the cooling system with pure water.

NOTE: In cold temperatures, use a specified anti-freeze. Start the engine. Let the engine run at operating temperature for a few minutes to mix the liquid well.

• Lock the engine compartment access doors.

Hydraulic system • Support the implements on the ground.

• Move the control levers to all sides to relieve the pressure in the hydraulic system.

• Apply a layer of grease to the cylinder rods to prevent corrosion.

Transmission • If possible, move the machine a short distance at least once a month.

NOTE: This procedure guarantees that the hydraulic fluid is renewed in the system.

Batteries • Charge the batteries to almost full charge.

• Remove the batteries from the machine.

• Clean the battery housing.

• Make certain that no traces of battery acid remain.

• Store the batteries on a wooden shelf or other insulating material, in a cool, dry place.

NOTE: If possible, keep the batteries in an area where the ambient temperature is above freezing ( 0 °C (32 °F)).

• Make sure that the batteries are clean.

• Check the electrolyte level and test the electrolyte density whenever possible.

NOTE: When the reading is close to 1200, the battery should be close to fully discharged. The battery must be recharged to prevent the electrolyte from freezing.

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Cleaning and lubrication of the machine • Wait for the machine to cool before you start to clean.

• Clean the outer components of the engine.

• Paint any areas of the paint that shows signs of deterioration.

• Grease the machine thoroughly.

• The exposed surfaces of the cylinder rods must be covered with a thin layer of grease for protection.

NOTE: When the machine resumes service, the grease will disappear automatically

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Removing from storage WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

Preparation of the machine for return to work To prepare the machine for return to work after a period of inactivity of 30 days or more, proceed as follows: 1.

Keep the engine shut down with the ignition key in the "OFF" position.

NOTICE: Do NOT start the engine until all of the following procedures have been completed:

2.

Keep all unauthorized personnel clear of the area.

3.

Check if there are any obstacles near the machine.

4.

Keep the parking brake engaged.

5.

Keep the safety, transport, and service latch in the lock position.

6.

If the cooling system has been drained, top up the radiator with a mixture of clean water and anti-corrosive, or anti-freeze for low temperature regions.

See page 7-101.

7.

Check the engine oil level. If necessary, add clean oil. See page 7-43.

8.

Re-install the batteries. Make sure that the batteries are charged.

9.

Check the fuel level. If necessary, add clean fuel that is free of water.

10. Replace the fuel filters. See page 7-74.

11. Eliminate the air from the fuel system. See “Bleeding air from the fuel system” in this manual.

12. Check the tire pressure. See page 7-66.

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13. Check the hydraulic fluid level. Add more fluid if necessary. See page 7-48.

14. Properly tighten the hydraulic reservoir filling nozzle cap.

15. Check all machine controls to make sure they are not stuck.

16. Check the axle oil level. Add more oil if necessary.

See page 7-65.

17. Clean the cylinder rods.

18. Completely lubricate the machine at all lubrication points. See pages 7-50, 7-58, and 7-69.

19. Remove the DO NOT OPERATE tag from the machine.

20. Check the fan and alternator drive belt. Replace if needed. See page 7-63.

21. Turn on the engine. Place the ignition key in the "ON" position.

NOTE: Avoid engine start-up in locations without ventilation.

22. Let the engine run at idle speed for a few minutes.

23. Check that the engine valves work properly. Check that the rocker arm assemblies are lubricated properly.

NOTE: If there are any issues with the valves and rocker arms, see an Authorized CASE CONSTRUCTION Dealer.

24. Check all of the warning lights on the right-hand and left-hand instrument cluster. See page 7-42 25. Check the machine for leaks or loose, broken, or missing parts.

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Electrical System

Battery Standard (with charge indicator densimeter) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

NOTE: This standard battery (factory original) does not need cleaning, maintenance, or the addition of water.

NOTICE: The electrical system in this machine is 24 V. Each battery is 12 V. Before you service the components of the electrical system, always disconnect the NEGATIVE (-) battery cable.

NOTICE: Do not let the engine run with the battery cables or with the alternator wires disconnected.

Visual inspection of the battery To perform a visual inspection of the battery, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Set the parking brake.

6.

Place the safety, transport, and service latch in the lock position.

7.

Turn off the master switch. See page 3-27 .

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8. Access the battery compartment. Use an appropriate wrench to remove the access covers.

NOTE: The machine has two batteries, one on each side.

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9.

Inspect the battery externally.

10. Check for cracks or other damage.

11. Check if the battery terminals are broken or damaged.

12. Periodically review the tractor's electrical system.

Determine the cause of damage.

NOTE: Only replace damaged batteries after the causes have been determined and eliminated.

13. Observe the coloring displayed by the hydrometer.

NOTE: Take the corresponding action indicated for each case.

Hydrometer Green Black

Charge condition More than 50% Below 50%

Light yellow

Electrolyte level low

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Action required Quick discharge test Re–charge Replace the battery (if it fails to start-up)

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Battery Option WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

NOTICE: The electrical system in this machine is 24 V. Each battery is 12 V. Before you service the components of the electrical system, always disconnect the NEGATIVE (-) battery cable.

NOTE: Do not let the engine run with the battery cables or with the alternator wires disconnected.

Battery maintenance To perform maintenance on the battery, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Set the parking brake.

6.

Place the safety, transport, and service latch in the lock position.

7.

Turn off the master switch. See page 3-27 .

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8. Access the battery compartment. Use an appropriate wrench to remove the access covers.

NOTE: The machine has two batteries, one on each side.

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9.

Fill the electrolyte level with pure distilled water as necessary to ensure the separators remain covered.

NOTE: The battery electrolyte level must be checked every 50 hours of operation or weekly, whichever comes first. Check the level more frequently (shorter periods) when you operate the machine in extreme conditions. The battery electrolyte level can decrease with high temperatures.

For more information, see page Battery - Check.

10. Check if the water consumption is at approximately 28.35 g, every 50 hours of operation.

NOTE: If it is greater, the battery box may have a leak or the voltage regulator may charge excessively. In such instances, adjustments must be made.

11. Always keep the battery charged, adhering to densimeter readings.

12. Ensure that the battery is firmly seated in its bracket.

NOTE: The battery cables must not come into contact with the connectors on the cells connectors or the battery bracket.

13. Keep the battery clean and dry.

14. Check if the battery does not hold the charge.

NOTE: Replace with a battery of the same type if necessary.

15. Take a reading from each cell using a densitometer every week and before topping up the electrolyte level.

NOTE: Each cell’s specific density reading must register total charge. The total charge will usually be indicated on the battery.

NOTE: A battery that has a reading of 1.175 will freeze at approximately -17.8 °C (0.0 °F).

16. Keep the battery covers clean and make sure that their ventilation holes are not blocked.

17. Check the batteries and their performance regularly for dirt, corrosion, and damage.

NOTE: Dirt mixed with the electrolyte or humidity on top of the batteries can cause premature discharge.

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Electrolyte specific density check NOTE: Use a densimeter to check the specific density of the battery's electrolyte. The specific density of the electrolyte indicates the approximate level of battery charge. Densimeters offer a correct reading when the temperature of the electrolyte is 26.7 °C (80.1 °F). To obtain the correct specific density value, you will need to know the temperature of the electrolyte. Some densimeters are equipped with a thermometer. If your densimeter is not equipped with a thermometer, a separate thermometer will be required to check the temperature of the electrolyte.

1.

Remove the electrolyte of one of the battery cells using a densimeter.

2.

Check the densimeter reading and note it down.

3.

Make sure to secure the densimeter in the vertical position, in addition to keeping the float free.

4.

Take the densimeter reading at eye level.

5.

Check the temperature of the battery's electrolyte.

6.

Then, add or subtract four density points for each 5 °C (41.0 °F) above or below 27 °C (80.6 °F).

7.

Thus, you will be able to establish the precise condition of the battery cell.

8.

Repeat the procedures for all of the battery cells.

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Take the reading at eye level Hold the densitometer in the vertical position The float must be unrestricted Density points to add to or subtract from the reading taken

Table of specific density range applicable to the climate of each region Load condition 100% 75% 50% 25% Discharged

Cold 1,270 1,230 1,180 1,130 1,080

Specific density range for climate regions (Readings corrected to 27 °C (80.6 °F)) Temperate 1,250 1,215 1,170 1,120 1,070

Tropical 1,225 1,180 1,135 1,090 1,045

NOTE: If additional water is required to check specific density, apply a quick charge to the battery for 30 minutes.

Otherwise, the readings taken will be incorrect.

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Densimeter reading 1. To check the approximate battery charge condition, compare the specific density points obtained from the densimeter to the values in the table below: Charge condition

Specific density at a temperature of 27 °C (80.6 °F)

100%

1,260

75%

1,230

50%

1,200

25%

1,170

Discharged

1,110

Approximate electrolyte freezing temperature - 59 °C (138.2 °F) - 39 °C (102.2 °F) - 27 °C (80.6 °F) - 17 °C (+ 1 °F) - 7.2 °C (+19 °F)

2. The battery will be in good condition if the specific density of the cells falls between 1,200 and 1,260 points, or when the difference between the cells of highest and lowest density is lower than 30 points.

NOTE: Charge the battery before placing it in use.

3. Fully charge the battery if the specific density of the cells falls between 1,200 and 1,260 points, or when the difference in the specific density between the cells of highest and lowest density is 30 points or more.

4. Check specific density again.

5. If having fully charged the battery the difference in specific density is 30 points or more, the battery is defective.

6. In such cases, replace it.

Electrolyte Level The battery electrolyte level must be checked every 50 hours of operation or weekly, whichever comes first.

Check the level more frequently (shorter periods) when you operate the machine in extreme conditions. The battery electrolyte level can decrease with high temperatures. For more information, see page Battery Check.

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Addition of water Unless the tap water in your region is “approved” (free from scale-causing minerals), always add distilled water to the battery.

When adding water during very cold periods, the battery must be charged immediately in order to mix the water with the electrolyte. If it is not mixed, the water will remain above the electrolyte and it will freeze.

When a larger amount of water is added than is necessary, the battery's temperature will increase or voltage regulator regulations will increase.

On the other hand, when a smaller amount of water is added than is necessary, the battery will not charge adequately. This may result in poor cable connections or very low voltage regulator regulations.

Precautions for cold periods As the air temperature falls, the battery's performance and capacity drops. In fact, the battery will be weakened by the cold and the starter motor will not be engaged as quickly or for as long as during hot periods.

Given that starting a diesel engine is directly dependent on starter motor rotations, at speeds high enough to result in the self-ignition of diesel fuel, the importance of keeping the batteries well charged, in order to start-up the engine during cold weather, cannot be stressed enough.

Breather plugs Always keep the breather plugs in the correct place and properly tightened. Make sure that the breather holes are unplugged to prevent the gas pressure in the cells breaking the seal or box.

Cable and posts terminals The battery cable terminals must always be kept clean and properly tightened to the corresponding posts. A good way of cleaning the terminals and posts is to remove all excess corrosive material with a steel brush before washing them with a weak bicarbonate of soda and ammonia solution. After cleaning, apply a fine layer of petroleum jelly or a fine grease in order to delay the formation of new corrosion. Make sure that the grounding connection is firmly tightened.

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Starting with auxiliary batteries WARNING Improper operation or service of this machine can result in an accident.

An error connecting auxiliary starting cables or short-circuiting battery terminals can cause an accident. Connect auxiliary starting cables as instructed in this manual.

Failure to comply could result in death or serious injury.

W0263A

WARNING Chemical hazard!

Battery posts, terminals, and related accessories contain lead and lead compounds. Wash hands after handling.

Failure to comply could result in death or serious injury.

W0349A

Engine start-up with booster batteries NOTE: Two people will be needed to perform this procedure. Make sure that the assistant uses all of the necessary safety equipment.

NOTICE: The auxiliary batteries should not be connected by persons not authorized for maintenance.

To start the engine with booster batteries, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Set the park brake.

6.

Put the safety lever in the locked position.

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7.

To access the battery compartment, remove the access covers. Use an appropriate wrench to remove the covers.

NOTE: The machine has two batteries, one on each side.

8.

Make sure that the voltage of the booster batteries is the same as that of the machine system, ( (24 V).

9.

Remove the cover from the battery terminals.

10. If the terminals are dirty, wash with warm water.

11. If the terminal is oxidized, polish it with a wire brush or emery paper.

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12. Wipe the top of the battery or use compressed air to remove the dust and dry the components.

13. Connect one end of the positive (+) cable (1) to the positive (+) terminal on the booster battery (charged) (AA).

14. Connect the other end of the positive (+) cable (1) to the positive (+) terminal of the machine battery (discharged) (BB).

15. Connect one end of the negative (-) cable (2) to the negative (-) terminal of the booster battery (charged) (AA).

16. Connect the other end of the negative (-) cable to the engine block or to the frame of the machine with the discharged battery.

NOTICE: Do not connect to the negative (-) terminal of the battery.

17. Turn on the engine. Place the ignition key in the “ON” position.

18. Run the engine at idle speed for a few minutes.

Cable connection order:

Cable disconnection order:

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19. Remove one end of the negative (-) cable (2) from the engine block or from the frame of the machine.

20. Remove the other end of the negative (-) cable (2)from the negative (-) terminal of the booster battery (AA).

21. Remove one end of the positive (+) cable (1) from the positive (+) terminal of the machine battery (BB).

22. Remove the other end of the positive (+) cable (1) from the positive (+) terminal of the booster battery (AA).

23. Install the cover of the battery terminal.

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Work lights – (Bulb replacement) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

Replacing the work light bulbs To replace the work light bulbs, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Set the parking brake.

6.

Place the safety, transport, and service latch in the lock position.

7.

Turn off the master switch. See page 3-27 .

8.

Use a suitable wrench to remove the bolts from the fastening frame of the headlight.

9.

Loosen the pressure connectors.

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10. The headlights are sealed. It is not possible replace only the bulbs. Replace the headlight assembly as a whole.

11. Secure the connectors.

12. Use a suitable wrench to bolt on the fastening frame of the headlight.

13. Use a suitable wrench to remove the bolts from the fastening frame of the tail light and light.

14. Loosen the pressure connectors.

15. Replace the lamp.

16. Secure the connectors.

17. Use a suitable wrench to bolt on the fastening frame of the tail light and light.

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18. Use a suitable wrench to remove the bolts from the fastening frame of the turn signal lights.

19. Loosen the pressure connectors.

20. Replace the lamp.

21. Secure the connectors.

22. Use a suitable wrench to bolt on the bolts of the fastening frame of the turn signal lights.

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Miscellaneous fuses (Replacement) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

NOTICE: The fuses are located in the fuse compartment, on the lower part of the left-hand instrument cluster. The fuses on this machine are blade-type fuses.

Replacement of fuses To replace the fuses, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Set the parking brake.

6.

Place the safety, transport, and service latch in the lock position.

W20F16WEL0002AA

1

COIL15WEL0049AA

2

75264372

3

7. Remove the cover at the bottom of the left-hand instrument cluster to access the fuse compartment.

8. Pull a blown fuse out to replace the fuse.

9. Install a new fuse. Be careful to insert the new fuse straight in.

10. Refer to the fuse panel decal for the correct location of each fuse.

NOTE: The fuse decal is located beside the fuse compartment, on the left-hand panel.

11. Check the nominal current of each fuse. The nominal current is engraved on the body of the fuse.

Description of the fuses Fuses F1 Red F2 Violet F3 Brown F4 Blue F5 Yellow F6 Blue

Amperes 10 A 3A 7.5 A 15 A 20 A 15 A

7-125

7 - MAINTENANCE

7-126

8 - SPECIFICATIONS

8 - SPECIFICATIONS###_9_### Lubrication, Filters and Fluids Capacities and specifications Engine oil Oil specification Capacity with filter change Capacity without filter change

CASE AKCELA NO. 1™ ENGINE OIL SAE 15W-40 15.3 L (4.0 US gal) 14.5 L (3.8 US gal)

Fuel system Fuel specification Reservoir capacity Fuel additive

No. 2 DIESEL 173.0 L (45.7 US gal) 1.8 L (0.5 US gal)

Cooling system Additive specification Total system capacity

50% water + 50% CASE AKCELA PREMIUM ANTI-FREEZE 25.0 L (6.6 US gal)

Hydraulic system / Braking system Fluid specification (Factory original for tropical climate) Fluid specification (Optional for temperature below -10 °C) Total system capacity Reservoir capacity

CASE AKCELA AW HYDRAULIC 68 CASE AKCELA TCH FLUID 131.0 L (34.6 US gal) 75.0 L (19.8 US gal)

Transmission Fluid specification Total system capacity Capacity of the reservoir with the filter

CASE AKCELA MULTI TRACTOR SAE 20W-30 API GL4 28 l (7.4 US gal) 18 l (4.8 US gal)

Axles Oil specification Total Axle Capacity Total differential capacity Capacity of each hub

CASE AKCELA GEAR 135 H EP 85W-140 21.1 L (5.6 US gal) 13.9 l (3.7 US gal) 3.6 L (0.9 US gal)

Windshield washer Fluid specification Total capacity

TUTELA PROFESSIONAL SC35 1.5 L (0.4 US gal)

Grease fittings Grease specifications Linkages Bearing housings Universal joints

CASE AKCELA MOLY GREASE As required

8-1

8 - SPECIFICATIONS

AirCon Compressor lubricant specifications Compressor lubricant capacity Air conditioning gas specifications Air conditioning gas capacity

Synthetic polyolester (POE) lubricant for HFC R134A of required viscosity ISO VG 68 200 ml Environmentally-friendly hydro fluoro carbon gas HFC R134A 1300 ± 50 g ( 2.86 ± 0.12 lb )

8-2

8 - SPECIFICATIONS

General specifications Motor Model Manufacturer Number of cylinders Aspiration Diameter x Stroke Volumetric displacement Run cycle Compression ratio Firing order Rotation direction (front view) Maximum rpm with load Governor adjustment Maximum governed speed Idle Maximum power (SAE J1349) Maximum torque (SAE J1349)

NEF 6 Tier 3 FPT 6 In-line Turbocharged 104.00 mm (4.09 in)x 132.00 mm (5.20 in) 6,7 L (411.0 in³) Diesel 4-stroke 18,5:1 1–5–3–6–2–4 Clockwise 2545 RPM +/- 25 RPM 8% +/– 1% 2700 RPM +/- 30 RPM 900 RPM +/- 50 RPM 113.0 kW (153.6 Hp)@ 2500 RPM 556 N·m (410 lb ft)@ 1500 RPM

Valve clearance with the engine cold 0,254 mm (0.010 in) 0.508 mm (0.020 in)

Intake Exhaust Lubricating system Type Oil pump Oil strainer Maximum operating tilt Crankcase Oil Capacity Maximum Minimum System oil capacity with filter

Forced lubrication Gear type (positive displacement) Single element, total flow 40° 14,5 L (3.8 US gal) 11,5 L (3.0 US gal) 15,3 L (4.0 US gal)

Oil Pressure (minimum values) 69 kPa (10 psi) 276 – 379 kPa (40 – 55 psi)

At idle At rated speed Cooling system Type Radiator cap Cooling Water pump Thermostat starts to open at Thermostat fully open Maximum operating temperature Total capacity of coolant in the system

System pressurized, controlled by thermostat 70 kPa (10.0 psi) Water circulation Centrifugal 83 °C 88 °C 99 °C 25,0 L (6.6 US gal)

8-3

8 - SPECIFICATIONS

Air Intake System Type

Dry air filter, with restriction gauge

Fuel system Injection type Fuel Injection pump Pump regulator Injection nozzles Fuel pump Fuel filter

Direct B7 diesel fuel Delphi DP310 (rotary) Delphi Bosch Mechanical and manual Double

Hydraulic system Reservoir capacity Total capacity Reservoir Filtering Valve Hydraulic Pump Implement pump Steering pump

75,0 L (19.8 US gal) 131,0 L (34.6 US gal) Closed and pressurized airtight system, ensuring a positive flow of oil to the pump inlet Suction screen inside the reservoir and two external filters on the reservoir tank Parallel-series circuit, open center. Relief valve regulated to 150 bar (2175.0 psi) Gear pump mounted on transmission 181.7 l/min @ 2550 RPM @ 19000 kPa ( 48 gpm @ 2550 RPM @ 2755 psi) 87.0 l/min @ 2550 RPM @ 20000 kPa ( 23 gpm @ 2550 RPM @ 2900 psi)

Hydraulic cycle duration Elevation (with load) Tipping (with load) Lower (without load) Lower (float)

6,2 s 1,9 s 4,9 s 5,7 s

Hydraulic cylinders Ø 101.6 mm (4.0 in) (piston) x 720.0 mm (28.35 in)(stroke) x Ø 50.8 mm (2.0 in) (rod) Ø 127.0 mm (5.0 in) (piston) x 765.0 mm (30.1 in)(stroke) x Ø 63.5 mm (2.5 in) (rod) Ø 76.2 mm (3.0 in) (piston) x 381.0 mm (15.0 in)(stroke) x Ø 38.1 mm (1.5 in) (rod)

Tipping

Raise

Direction

Loader controls Lifting circuit

Tipping circuit

The lifting arm lever has four positions: lift, retain, lower, and float. Electromagnetic detents in the lift/float positions, and a bucket height limiter.

Tipping circuit lever with three positions: dump, retain, and tilt back. Electromagnetic detent in the tilt back position with return-to-digging.

8-4

8 - SPECIFICATIONS

Fuel reservoir Capacity

173,0 L (45.7 US gal)

Lift capacity (*) Overall height Ground NOTE: (*) 1.72 m³ (2.2 yd³) bucket (standard)

6810.0 kg (15013.5 lb) 8345.0 kg (18397.6 lb)

Transmission Manufacturer Model (with flexplate) Gears ratio (forwards and reverse) 1st 2nd 3rd 4th

DANA SPICER CLARCK-HURTH T28000 4,835:1 2,286:1 1,319:1 0,732:1

Torque converter Manufacturer Model Torque converter “Stall” ratio

DANA SPICER CLARCK-HURTH 12 HR 28421 3,10:1

Axles Manufacturer (HD) front axle – (Model 176HD/413) Differential/planetary ratio Total axle ratio (HD)l Rear axle – (Model 176HD/414) Differential/planetary ratio Total axle ratio Speed without load (forward) (*) 1st 2nd 3rd 4th Speed with load (reverse) (*) 1st 2nd 3rd 4th NOTE: (*) Machine fitted with 17.5 X 25 tires.

DANA SPICER CLARCK-HURTH 3,222 / 6,00 19,333 3,100 / 6,231 19,315 6,5 km/h 13,4 km/h 22,6 km/h 36,7 km/h 6,5 km/h 13,3 km/h 22,0 km/h 37,1 km/h

Foot brakes Foot brake Parking brake Direction

Hydraulically driven, oil bath disks on the four wheels, engaged by the “SAFIM” pedal, with two accumulators that permanently keep the system pressurized.

Located on the transmission, engaged using 1 mechanical lever in the operator compartment.

Articulated steering system with central pivot. Two cylinders controlled by a single steering unit “DANFOSS”, with a built-in flow control valve.

8-5

8 - SPECIFICATIONS

Tyres Standard Dimension Linings Pressure Option Size Linings Pressure

17.50 x 25 12 ply-L2 3.5 Kg/cm² (50.0 psi) 17.50 x 25 12 ply-L3 3.5 Kg/cm² (50.0 psi)

Electrical 24 V, negative to ground Two 12 V ( 65 A·h) batteries 28 V — 70 A 24 V — 4 kW

Type of system Batteries Alternator (standard) Starter motor Circuit breaker and fuses Lights circuit breaker and circuit governed by the ignition key switch Fuse for the cluster light bulbs, cluster instruments, and the audible alarm relay.

Direction indicator relay fuse (optional) Tachometer and hourmeter light fuse

10 A (with optional 30 A ROPS headlight) 10 A 5A 5A

Hazard Front and rear work lights Head lights Brake light and bulbs Position and hazard flasher lights (optional) Right-hand and left-hand instrument cluster lights

24 V 24 V 24 V 24 V 24 V

Special bolts and nuts (torque) Front Wheel Rear wheels Front axle Rear axle ROPS or cab bolts (front section) ROPS or cab bolts (rear section) Operator seat bolts Seat belt bolts Bolts for the hydraulic reservoir cap Steering wheel nuts Engine and transmission bolts Universal joint bolts Pin nuts for the rocker arm mounting Fork nut of the front drive shaft NOTE: For information about standard torque data, see page 8-12.

8-6

515 – 570 N·m (380 – 420 lb ft) 515 – 570 N·m (380 – 420 lb ft) 705 – 870 N·m (520 – 642 lb ft) 705 – 870 N·m (520 – 642 lb ft) 490 – 540 N·m (361 – 398 lb ft) 98 – 148 N·m (72 – 109 lb ft) 73 – 87 N·m (54 – 64 lb ft) 23 – 28 N·m (17 – 21 lb ft) 20 – 27 N·m (15 – 20 lb ft) 27 – 34 N·m (20 – 25 lb ft) 183 – 224 N·m (135 – 165 lb ft) 54 – 75 N·m (40 – 55 lb ft) 542 – 678 N·m (400 – 500 lb ft) 407 – 542 N·m (300 – 400 lb ft)

8 - SPECIFICATIONS

Overall Dimensions

W20F16WEL0004FA

1

W20F16WEL0003FA

2

8-7

8 - SPECIFICATIONS

Machines equipped with 1.72 m³ (2.25 yd³) bucket (A) (B) (C) (D) (E) (F) (F) (G) (G) (G)

(L) (M) (N) (P) (BB) (CC) (R) (S)

(T) (U) (AA) (V) (X) (Y) (Z)

Maximum operating height (Up to the overflow protection) Maximum height of the load hook pin Overall height (Top of cab) Maximum length (Bucket flat on the ground) Tipping angle (At maximum elevation) Unload height for 59° tipping angle (At maximum elevation) Unload height for 45° tipping angle (At maximum elevation) Unload reach for 59° tipping angle (At maximum elevation) Unload reach for 45° tipping angle (At maximum elevation) Unload reach for 45° tipping angle (At elevation of 2134 mm (7 ft) ) Maximum angle of the bucket roll-out (On the ground) Height of the load hook pin (In transport position) Maximum angle of the bucket roll-out (In transport position) Maximum angle of the bucket roll-out (At maximum elevation) Digging depth of the bucket (Below ground level) Wheelbase Distance from the rear axle to the counterweight Distance from the chassis knuckle to the rear axle Overall height (Top of the exhaust tube) Bucket width (Maximum outer width) Maximum leveling angle with the bucket Bucket capacity heaped Bucket capacity struck Loader clearance circle to the front end of the bucket (Wall-to-wall turning diameter with the bucket in transport position) Overall width (without the bucket) Swing radius (To the outer side of the tire) Swing radius (To the side of the counterweight) Tread Chassis knuckle angle (from the center) Chain slack Exit angle Drawbar pin height Rear axle swing angle (Total) Static radius of the tires (Used as data for all dimensions)

4676 mm (184.1 in) 3561 mm (140.2 in) 3204 mm (126.1 in) 6938 mm (273.1 in) 59° 2384 mm (93.9 in) 2554 mm (100.6 in) 994 mm (39.1 in) 1261 mm (49.6 in) 1576 mm (62.0 in) 46° 461 mm (18.1 in) 46° 65° 97 mm (3.8 in) 2743 mm (108.0 in) 1713 mm (67.4 in) 1371.5 mm (54.0 in) 2974 mm (117.1 in) 2472 mm (97.3 in) 60° 1.72 m³ (2.25 yd³) 1.42 m³ (1.86 yd³) 11119 mm (437.8 in) 2360 mm (92.9 in) 4948 mm (194.8 in) 4453 mm (175.3 in) 1880 mm (74.0 in) 40° 439 mm (17.3 in) 30° 860 mm (33.9 in) 24° 645 mm (25.4 in)

NOTE: All vertical sizes are based on a static tire radius of 641 mm (front tire) and 633 mm (rear tire).

NOTE: Specifications obtained with 17.5 X 25 – 16 ply L3 tires, cab with ROPS, with heater and air conditioning, full fuel tank, and 80 kg (176 lb) operator.

8-8

8 - SPECIFICATIONS

Machines equipped with 1.91 m³ (2.50 yd³) bucket (A) (B) (C) (D) (E) (F) (F) (G) (G) (G)

(L) (M) (N) (P) (BB) (CC) (R) (S)

(T) (U) (AA) (V) (X) (Y) (Z)

Maximum operating height (Up to the overflow protection) Maximum height of the load hook pin Overall height (Top of cab) Maximum length (Bucket flat on the ground) Tipping angle (At maximum elevation) Unload height for 54° tipping angle (At maximum elevation) Unload height for 45° tipping angle (At maximum elevation) Unload reach for 54° tipping angle (At maximum elevation) Unload reach for 45° tipping angle (At maximum elevation) Unload reach for 45° tipping angle (At elevation of 2134 mm (7 ft) ) Maximum angle of the bucket roll-out (On the ground) Height of the load hook pin (In transport position) Maximum angle of the bucket roll-out (In transport position) Maximum angle of the bucket roll-out (At maximum elevation) Digging depth of the bucket (Below ground level) Wheelbase Distance from the rear axle to the counterweight Distance from the chassis knuckle to the rear axle Overall height (Top of the exhaust tube) Bucket width (Maximum outer width) Maximum leveling angle with the bucket Bucket capacity heaped Bucket capacity struck Loader clearance circle to the front end of the bucket (Wall-to-wall turning diameter with the bucket in transport position) Overall width (without the bucket) Swing radius (To the outer side of the tire) Swing radius (To the side of the counterweight) Tread Chassis knuckle angle (from the center) Chain slack Exit angle Drawbar pin height Rear axle swing angle (Total) Static radius of the tires (Used as data for all dimensions)

4795 mm (188.8 in) 3561 mm (140.2 in) 3204 mm (126.1 in) 6928 mm (272.8 in) 54° 2392 mm (94.2 in) 2492 mm (98.1 in) 988 mm (38.9 in) 1163 mm (45.8 in) 1440 mm (56.7 in) 46° 461 mm (18.1 in) 46° 65° 97.0 mm (3.8 in) 2743 mm (108.0 in) 1713 mm (67.4 in) 1371.5 mm (54.0 in) 2974 mm (117.1 in) 2403 mm (94.6 in) 60° 1.91 m³ (2.50 yd³) 1.60 m³ (2.09 yd³) 11051 mm (435.1 in) 2360 mm (92.9 in) 4948 mm (194.8 in) 4453 mm (175.3 in) 1880 mm (74.0 in) 40° 439 mm (17.3 in) 30° 860 mm (33.9 in) 24° 645 mm (25.4 in)

NOTE: Specifications obtained with 17.5 X 25 – 16 ply L3 tires, cab with ROPS, with heater and air conditioning, full fuel tank, and 80 kg (176 lb) operator.

8-9

8 - SPECIFICATIONS

Machines equipped with 2.29 m³ (3.00 yd³) bucket (A) (B) (C) (D) (E) (F) (F) (G) (G) (G)

(L) (M) (N) (P) (BB) (CC) (R) (S)

(T) (U) (AA) (V) (X) (Y) (Z)

Maximum operating height (Up to the overflow protection) Maximum height of the load hook pin Overall height (Top of cab) Maximum length (Bucket flat on the ground) Tipping angle (At maximum elevation) Unload height for 54° tipping angle (At maximum elevation) Unload height for 45° tipping angle (At maximum elevation) Unload reach for 54° tipping angle (At maximum elevation) Unload reach for 45° tipping angle (At maximum elevation) Unload reach for 45° tipping angle (At elevation of 2134 mm (7 ft) ) Maximum angle of the bucket roll-out (On the ground) Height of the load hook pin (In transport position) Maximum angle of the bucket roll-out (In transport position) Maximum angle of the bucket roll-out (At maximum elevation) Digging depth of the bucket (Below ground level) Wheelbase Distance from the rear axle to the counterweight Distance from the chassis knuckle to the rear axle Overall height (Top of the exhaust tube) Bucket width (Maximum outer width) Maximum leveling angle with the bucket Bucket capacity heaped Bucket capacity struck Loader clearance circle to the front end of the bucket (Wall-to-wall turning diameter with the bucket in transport position) Overall width (without the bucket) Swing radius (To the outer side of the tire) Swing radius (To the side of the counterweight) Tread Chassis knuckle angle (from the center) Chain slack Exit angle Drawbar pin height Rear axle swing angle (Total) Static radius of the tires (Used as data for all dimensions)

4879 mm (192.1 in) 3561 mm (140.2 in) 3204 mm (126.1 in) 7025 mm (276.6 in) 54° 2314 mm (91.1 in) 2424 mm (95.4 in) 1045 mm (41.1 in) 1231 mm (48.5 in) 1463 mm (57.6 in) 46° 461 mm (18.1 in) 46° 65° 97 mm (3.8 in) 2743 mm (108.0 in) 1713 mm (67.4 in) 1371.5 mm (54.0 in) 2974 mm (117.1 in) 2403 mm (94.6 in) 60° 2.30 m³ (3.01 yd³) 1.90 m³ (2.49 yd³) 11110 mm (437.4 in) 2360 mm (92.9 in) 4948 mm (194.8 in) 4453 mm (175.3 in) 1880.0 mm (74.0 in) 40° 439 mm (17.3 in) 30° 860 mm (33.9 in) 24° 645 mm (25.4 in)

NOTE: Specifications obtained with 17.5 X 25 – 16 ply L3 tires, cab with ROPS, with heater and air conditioning, full fuel tank, and 80 kg (176 lb) operator.

8-10

8 - SPECIFICATIONS

Operating weights Operating weights and loads Bucket with 1.72 m³ (2.25 yd³) capacity teeth Bucket weight Maximum material density (ISO 14397-1 – Rigid tires) Operating load (ISO 14397-1 – Rigid tires) Tipping load – Steering aligned (ISO 14397-1 – Rigid tires) Tipping load – machine articulated at 40° (ISO 14397-1 – Rigid tires) Breakout force with the tipping cylinders Breakout force with the lift cylinders Hydraulic lift capacity at maximum height Operating mass

727 kg (1603 lb) 1749 kg/m³ (2948 lb/yd³) 3008 kg (6632 lb) 7422 kg (16363 lb) 6016 kg (13263 lb) 8064 kg (17778 lb) 6950 kg (15322 lb) 5468 kg (12055 lb) 9959 kg (21956 lb)

Bucket with 1.91 m³ (2.50 yd³) capacity teeth Bucket weight Maximum material density (ISO 14397-1 – Rigid tires) Operating load (ISO 14397-1 – Rigid tires) Tipping load – Steering aligned (ISO 14397-1 – Rigid tires) Tipping load – machine articulated at 40° (ISO 14397-1 – Rigid tires) Breakout force with the tipping cylinders Breakout force with the lift cylinders Hydraulic lift capacity at maximum height Operating mass

818 kg (1803 lb) 1599 kg/m³ (2695 lb/yd³) 3054 kg (6733 lb) 7551 kg (16647 lb) 6108 kg (13466 lb) 8126 kg (17915 lb) 6922 kg (15260 lb) 5468 kg (12055 lb) 10050 kg (22156 lb)

Bucket with 2.29 m³ (3.00 yd³) capacity teeth Bucket weight Maximum material density (ISO 14397-1 – Rigid tires) Operating load (ISO 14397-1 – Rigid tires) Tipping load – Steering aligned (ISO 14397-1 – Rigid tires) Tipping load – machine articulated at 40° (ISO 14397-1 – Rigid tires) Breakout force with the tipping cylinders Breakout force with the lift cylinders Hydraulic lift capacity at maximum height Operating mass

901 kg (1986 lb) 1301 kg/m³ (2193 lb/yd³) 2992 kg (6596 lb) 7420 kg (16358 lb) 5984 kg (13192 lb) 7309 kg (16114 lb) 6544 kg (14427 lb) 5392 kg (11887 lb) 10133 kg (22339 lb)

Weights Chassis aligned

Chassis articulated at 40°

Front axle 4590 kg (10119 lb)

Rear axle 5460 kg (12037 lb)

Total 10050 kg (22156 lb)

Left-hand front wheel 2304 kg (5079 lb)

Right-hand front wheel 2721 kg (5999 lb)

Rear axle 5025 kg (11078 lb)

NOTE: Weight on the shafts when the loader is equipped with bucket with 1.9 m³ (2.50 yd³) capacity teeth, on the ground, 17.5 X 25 – 16 ply L3 tires, cab with ROPS, with heater and air conditioning, full fuel tank, 80 kg (176 lb) operator.

8-11

8 - SPECIFICATIONS

Standard torque data Non-flanged metric fasteners

Nominal size

M4 M5 M6 M8 M10 M12 M16 M20 M24

Bolt 8.8 Class and nut class 8 Zinc- and chromeUnplated plated 2.2 N·m 2.9 N·m (19 lb in) (26 lb in) 4.5 N·m 5.9 N·m (40 lb in) (52 lb in) 7.5 N·m 10 N·m (66 lb in) (89 lb in) 18 N·m 25 N·m (163 lb in) (217 lb in) 37 N·m 49 N·m (27 lb ft) (36 lb ft) 64 N·m 85 N·m (47 lb ft) (63 lb ft) 158 N·m 210 N·m (116 lb ft) (155 lb ft) 319 N·m 425 N·m (235 lb ft) (313 lb ft) 551 N·m 735 N·m (410 lb ft) (500 lb ft)

Bolt 10.9 Class and nut class 10 Zinc- and Unplated chromeplated 3.2 N·m 4.2 N·m (28 lb in) (37 lb in) 6.4 N·m 8.5 N·m (57 lb in) (75 lb in) 11 N·m 15 N·m (96 lb in) (128 lb in) 26 N·m 35 N·m (234 lb in) (311 lb in) 52 N·m 70 N·m (38 lb ft) (51 lb ft) 91 N·m 121 N·m (67 lb ft) (90 lb ft) 225 N·m 301 N·m (166 lb ft) (222 lb ft) 440 N·m 587 N·m (325 lb ft) (433 lb ft) 762 N·m 1016 N·m (560 lb ft) (750 lb ft)

Jam nut CL 0.8 with bolt CL 8.8

Jam nut CL 0.10 with bolt CL 10.9

2 N·m (18 lb in) 4 N·m (36 lb in) 6.8 N·m (60 lb in) 17 N·m (151 lb in) 33 N·m (25 lb ft) 58 N·m (43 lb ft) 143 N·m (106 lb ft) 290 N·m (214 lb ft) 501 N·m (370 lb ft)

2.9 N·m (26 lb in) 5.8 N·m (51 lb in) 10 N·m (89 lb in) 24 N·m (212 lb in) 48 N·m (35 lb ft) 83 N·m (61 lb ft) 205 N·m (151 lb ft) 400 N·m (295 lb ft) 693 N·m (510 lb ft)

NOTE: The torque specifications in English units for M4 to M8 fastening elements are shown in pounds-inches. The torque specifications in English units for M10 to M24 fastening elements are shown in pounds-feet.

8-12

8 - SPECIFICATIONS

Flanged metric fasteners

Nominal size

M4 M5 M6 M8 M10 M12 M16 M20 M24

Bolt 8.8 Class and nut class 8 Zinc- and Unplated chromeplated 2.4 N·m 3.2 N·m (21 lb in) (28 lb in) 4.9 N·m 6.5 N·m (43 lb in) (58 lb in) 8.3 N·m 11 N·m (73 lb in) (96 lb in) 20 N·m 27 N·m (179 lb in) (240 lb in) 40 N·m 54 N·m (30 lb ft) (40 lb ft) 70 N·m 93 N·m (52 lb ft) (69 lb ft) 174 N·m 231 N·m (128 lb ft) (171 lb ft) 350 N·m 467 N·m (259 lb ft) (345 lb ft) 607 N·m 809 N·m (447 lb ft) (597 lb ft)

Bolt 10.9 Class and nut class 10 Zinc- and Unplated chromeplated 3.5 N·m 4.6 N·m (31 lb in) (41 lb in) 7.0 N·m 9.4 N·m (62 lb in) (83 lb in) 12 N·m 16 N·m (105 lb in) (141 lb in) 29 N·m 39 N·m (257 lb in) (343 lb in) 57 N·m 77 N·m (42 lb ft) (56 lb ft) 100 N·m 134 N·m (74 lb ft) (98 lb ft) 248 N·m 331 N·m (183 lb ft) (244 lb ft) 484 N·m 645 N·m (357 lb ft) (476 lb ft) 838 N·m 1118 N·m (618 lb ft) (824 lb ft)

Jam nut CL 0.8 with bolt CL 8.8

Jam nut CL 0.10 with bolt CL 10.9

2.2 N·m (19 lb in) 4.4 N·m (39 lb in) 7.5 N·m (66 lb in) 18 N·m (163 lb in) 37 N·m (27 lb ft) 63 N·m (47 lb ft) 158 N·m (116 lb ft) 318 N·m (235 lb ft) 552 N·m (407 lb ft)

3.1 N·m (27 lb in) 6.4 N·m (57 lb in) 11 N·m (96 lb in) 27 N·m (240 lb in) 53 N·m (39 lb ft) 91 N·m (67 lb ft) 226 N·m (167 lb ft) 440 N·m (325 lb ft)

Metric hexagonal bolts, classes 5.6 and higher (1) Manufacturer's Identification (2) Property Class

COIL14DOZ0004AA

1

COIL14DOZ0005AA

2

Metric hexagonal nuts and jam nuts, classes 05 and up (1) Manufacturer's Identification (2) Property Class (3) Clock marking of property class and manufacturer’s identification (optional), i.e. marks 60° apart indicate Class 10 properties and marks 120° apart indicate Class 8.

8-13

8 - SPECIFICATIONS

Non-flanged fasteners in inches

Nominal size

1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1

Bolt and nut class SAE 5 Gold-, ZincUnplated or and Chromesilver-plated plated 8 N·m 11 N·m (71 lb in) (97 lb in) 17 N·m 23 N·m (150 lb in) (204 lb in) 30 N·m 40 N·m (22 lb ft) (30 lb ft) 48 N·m 65 N·m (36 lb ft) (48 lb ft) 74 N·m 98 N·m (54 lb ft) (73 lb ft) 107 N·m 142 N·m (79 lb ft) (105 lb ft) 147 N·m 196 N·m (108 lb ft) (145 lb ft) 261 N·m 348 N·m (193 lb ft) (257 lb ft) 420 N·m 561 N·m (310 lb ft) (413 lb ft) 630 N·m 841 N·m (465 lb ft) (620 lb ft)

Bolt and nut class SAE 8 Gold-, ZincUnplated or and Chromesilver-plated plated 12 N·m 16 N·m (106 lb in) (142 lb in) 24 N·m 32 N·m (212 lb in) (283 lb in) 43 N·m 57 N·m (31 lb ft) (42 lb ft) 68 N·m 91 N·m (50 lb ft) (67 lb ft) 104 N·m 139 N·m (77 lb ft) (103 lb ft) 150 N·m 201 N·m (111 lb ft) (148 lb ft) 208 N·m 277 N·m (153 lb ft) (204 lb ft) 369 N·m 491 N·m (272 lb ft) (362 lb ft) 594 N·m 791 N·m (438 lb ft) (584 lb ft) 890 N·m 1187 N·m (656 lb ft) (875 lb ft)

Bolts in inches and self-locking nuts (Class SAE)

20083682

(1) Class 2 bolt - No Marks (2) Class 5 bolt - Three marks (3) Class 8 bolt - Five marks (4) Class 2 nut - No Marks (5) Class 5 Nut - Marks 120° apart (6) Class 8 Nut - Marks 60° apart

8-14

3

Jam nut GrB with bolt Gr5

Jam nut GrC with bolt Gr8

8.5 N·m (75 lb in) 17.5 N·m (155 lb in) 31 N·m (23 lb ft) 50 N·m (37 lb ft) 76 N·m (56 lb ft) 111 N·m (82 lb ft) 153 N·m (113 lb ft) 271 N·m (200 lb ft) 437 N·m (323 lb ft) 654 N·m (483 lb ft)

12.2 N·m (109 lb in) 25 N·m (220 lb in) 44 N·m (33 lb ft) 71 N·m (53 lb ft) 108 N·m (80 lb ft) 156 N·m (115 lb ft) 215 N·m (159 lb ft) 383 N·m (282 lb ft) 617 N·m (455 lb ft) 924 N·m (681 lb ft)

8 - SPECIFICATIONS

Self-locking nuts in inches, all-metal (three optional methods) Grade A (1) Corner marking method: No notches (2) Flats marking method: No marks (3) Clock marking method: No marks Grade B (1) Corner marking method: One circumferential notch (2) Flats marking method: Letter B (3) Clock marking method: Three marks Grade C (1) Corner marking method: Two circumferential notches (2) Flats marking method: Letter C (3) Clock marking method: Six marks

8-15

20090268

4

8 - SPECIFICATIONS

Material weights Material Weights The following reference table provides typical material weights: Material Alum-lump Ashes Bauxite Beans Charcoal Chips Coal Coke - lump - loose Clay Concrete Copper ore Corn - in shell Cottonseed Earth - sand gravel Earth - dry loam Earth - wet Earth - sand gravel Ensilage Granite Grain Ice - crushed Iron ore Limestone - loose - crushed Oats Peanuts - in shell Peas Peat - solid Phosphate - granular Potash Potatoes Powder Quartz - granular Rice Rye Salt - rock - solid Sand & gravel - dry Sand & gravel - wet Sand - foundry Shale Slag - crushed Slate Snow Soybeans Sugar beet pulp - wet Sugar - raw Sulphur - lumpy Taconite Wheat

Kg/m3 - Lb/yd3 881 kg/m³ (1485 lb/yd³) 561 – 883 kg/m³ (946 – 1488 lb/yd³) 1202 – 1992 kg/m³ (2026 – 3358 lb/yd³) 769 kg/m³ (1296 lb/yd³) 368 kg/m³ (620 lb/yd³) 288 kg/m³ (485 lb/yd³) 1282 kg/m³ (2161 lb/yd³) 849 – 1009 kg/m³ (1431 – 1701 lb/yd³) 368 – 513 kg/m³ (620.3 – 864.7 lb/yd³) 1378 – 1778 kg/m³ (2322.7 – 2996.9 lb/yd³) 1666 kg/m³ (2808.1 lb/yd³) 673 kg/m³ (1134 lb/yd³) 401 kg/m³ (676 lb/yd³)401 1570 kg/m³ (2646.3 lb/yd³) 929 – 1089 kg/m³ (1566 – 1836 lb/yd³) 1602 – 1666 kg/m³ (2700 – 2808 lb/yd³) 1730 kg/m³ (2916.0 lb/yd³) 577 kg/m³ (973 lb/yd³) 1490 – 1778 kg/m³ (2511 – 2997 lb/yd³) 769 kg/m³ (1296.2 lb/yd³) 593 kg/m³ (1000 lb/yd³) 2323 kg/m³ (3916 lb/yd³) 1538 – 1602 kg/m³ (2592 – 2700 lb/yd³) 416 kg/m³ (701 lb/yd³) 280 kg/m³ (472 lb/yd³) 769 kg/m³ (1296 lb/yd³) 753 kg/m³ (1269 lb/yd³) 1442 kg/m³ (2431 lb/yd³) 1089 kg/m³ (1836 lb/yd³) 769 kg/m³ (1296 lb/yd³) 769 kg/m³ (1296.2 lb/yd³) 1762 kg/m³ (2970 lb/yd³) 769 kg/m³ (1296 lb/yd³) 705 kg/m³ (1188 lb/yd³) 2163 kg/m³ (3645.9 lb/yd³) 1730 kg/m³ (2916 lb/yd³) 2003 kg/m³ (3376 lb/yd³) 1522 kg/m³ (2565 lb/yd³) 1410 kg/m³ (2376.6 lb/yd³) 1121 kg/m³ (1890 lb/yd³) 2243 kg/m³ (3781 lb/yd³) 240 – 801 kg/m³ (405 – 1350 lb/yd³) 743 kg/m³ (1252 lb/yd³) 561 kg/m³ (946 lb/yd³) 961 kg/m³ (1620 lb/yd³) 1330 kg/m³ (2242 lb/yd³) 1714 kg/m³ (2889.0 lb/yd³) 769 kg/m³ (1296 lb/yd³) 8-16

9 - ACCESSORIES

9 - ACCESSORIES###_10_### Fire extinguisher (if equipped) NOTE: We recommend that you equip your machine with a fire extinguisher. If you do not have a fire extinguisher, see an authorized CASE CONSTRUCTION dealer for purchase information.

Extinguisher specifications The fire extinguisher recommended for your machine is the type with a dry chemical charge, class ABC, and with a capacity of 2.3 kg (5.0 lb). The operating temperature is between -54.0 – 49.0 °C (-65.2 – 120.2 °F).

Inspection and care Monthly Check the fire extinguisher for damage. Check that the gauge is working correctly.

Biannually Remove and refill the dry chemical.

ATTENTION: This procedure must be performed by a specialized technician.

Annually General inspection of the extinguisher, for damage and possibility of replacement.

ATTENTION: This procedure must be performed by a specialized technician.

COIL15WEL0048BA

9-1

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9 - ACCESSORIES

9-2

Index ###_Index_###

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Battery Option . . . . . . . . . . . . . . . . .

Battery Standard (with charge indicator densimeter) Before starting the engine . . . . . . . . . . . .

Biodiesel - Biodiesel fuel . . . . . . . . . . . .

Brake system . . . . . . . . . . . . . . . . .

Bucket teeth (Replacement) . . . . . . . . . . .

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7-115 7-113 4-2 1-12 7-27 7-39

Cab (Checking) . . . . . . . . . .

Cab air filter (Replacement) . . . . .

Cab air filter (Verification and cleaning) Control levers . . . . . . . . . . .

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7-35 7-87 7-61 3-21

Access doors – Filling locations and filters . . .

Accumulators the brakes (Verification) . . . .

Air conditioner . . . . . . . . . . . . . . .

Air conditioner (Checking) . . . . . . . . . .

Air conditioner (Compressor seal lubrication) .

Air conditioner compressor belt (Checking) . .

Air conditioning compressor belt (Replacement) Air filter dust valve (Verification and cleaning) .

Alternator drive belt (Checking) . . . . . . .

Alternator drive belt (Replacement) . . . . . .

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7-8 7-41 3-17 7-36 7-38 7-62 7-92 7-47 7-63 7-100

D Daily inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15 Dashboard left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-25 E Ecology and the environment. . . . . . . . . . . . . . .

Electrical (Master switch) . . . . . . . . . . . . . . . .

Engine air filter (Replacement) . . . . . . . . . . . . . .

Engine air filter system . . . . . . . . . . . . . . . . .

Engine coolant (Changing) . . . . . . . . . . . . . . .

Engine coolant (Checking the level) . . . . . . . . . . .

Engine coolant system . . . . . . . . . . . . . . . . .

Engine lubrication system . . . . . . . . . . . . . . . .

Engine oil (Checking the level) . . . . . . . . . . . . . .

Engine oil and filter (Replacement) . . . . . . . . . . . .

Engine valves clearance (Checking clearance and adjustment)

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. 1-11 . 3-27 7-104 . 7-22 7-101 . 7-45 . 7-20 . 7-19 . 7-43 . 7-71 7-107

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F Fire and explosion prevention . . . . . . . .

Fire extinguisher (if equipped) . . . . . . . .

Foot pedals (Service brake and Throttle) . . .

Front and rear axles oil (Change in initial period) Front and rear axles oil (Changing) . . . . . .

Front and rear axles oil (Checking the level) . .

Front axle / Rear axle . . . . . . . . . . . .

Fuel Filters (Replacement) . . . . . . . . .

Fuel injectors (Calibration) . . . . . . . . . .

Fuel reservoir (Draining) . . . . . . . . . .

Fuel system . . . . . . . . . . . . . . . .

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2-16 9-1 3-15 7-60 7-97 7-65 7-26 7-74 7-106 . 7-76 . 7-16

G General safety and precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18 General specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3 Grease points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-50, 7-58, 7-69 Hand signals . . . . . . . . . . . . . . . . .

Hydraulic fluid (Changing) . . . . . . . . . . .

Hydraulic fluid (Checking the level) . . . . . . .

Hydraulic fluid filter (Replacement) . . . . . . .

Hydraulic fluid filter (Replacement in initial period) Hydraulic suction filter (Cleaning) . . . . . . . .

Hydraulic system . . . . . . . . . . . . . . .

Hydrostatic Steering . . . . . . . . . . . . .

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2-48 7-88 7-48 7-77 7-60 7-90 7-24 6-11

I Identification Identification of the sides of the machine . . . . . . . . . . . . . . . . . . . . . . . . 1-6 Identification plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9 Instrument panel – (Right) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10 K Key start switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13 L Load trucks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6 Lubrication, Filters and Fluids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Lubrication analysis program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-32 M Machine Components . . . . . . . . . . . . . . . . . . . .

Machine operation (In cold environments) . . . . . . . . . . .

Machine operation (In hot environments) . . . . . . . . . . .

Machine operation – in harsh environments (Corrosion protection) Machine transport . . . . . . . . . . . . . . . . . . . . .

Maintenance and adjustments . . . . . . . . . . . . . . . .

Maintenance chart . . . . . . . . . . . . . . . . . . . . .

Material weights . . . . . . . . . . . . . . . . . . . . . .

Miscellaneous fuses (Replacement) . . . . . . . . . . . . .

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. 1-7 . 4-6 . 4-8 . 7-30 . 5-1 . 7-1 . 7-33 . 8-16 7-125

N NOTE TO THE OWNER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1

Operating Instructions . . . . . . . . . . .

Operating precautions (Machine operation) .

Operating precautions (Starting the machine) Operating precautions (Stopping the machine) Operating weights . . . . . . . . . . . .

Operator’s seat . . . . . . . . . . . . . .

Operator’s seat (Checking) . . . . . . . .

Overall Dimensions . . . . . . . . . . . .

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. 6-2 . 2-9 . 2-7 . 2-21 . 8-11 . 3-1 . 7-83 . 8-7

Parking brake . . . . . .

Parking brake (Checking) .

Pre-fuel filter (Draining) . .

Pre-fuel filter (Replacement) Preparation for storage . .

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Read the operator's manual . . . . . . .

Releasing pressure in the hydraulic system Removing from storage . . . . . . . . .

Return to dig system adjustment . . . . .

Roll Over Protection Structure (ROPS) . .

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. 1-4 . 7-29 7-111 . 7-40 . 2-30

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3-16 6-12 7-54 7-73 7-108

Roll Over Protection Structure (ROPS) (Check) . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-81 Run-in period of a new machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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2-19 2-35 2-15 2-1 2-3 2-2 2-22 2-20 2-13 2-32 7-85 7-7 3-5 8-12 4-4 7-120 . 4-9 . 3-26

T Tires – (Pressure and calibration check) . . . . . . . . .

Torque converter . . . . . . . . . . . . . . . . . . .

Tow procedure . . . . . . . . . . . . . . . . . . . .

Transmission controls . . . . . . . . . . . . . . . . .

Transmission filter (Replacement) . . . . . . . . . . .

Transmission fluid (Checking the level) . . . . . . . . .

Transmission fluid and filter (Replacement) . . . . . . .

Transmission fluid and filter (Replacement in initial period) .

Travelling on public roads . . . . . . . . . . . . . . .

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7-66 6-10 5-8 3-14 7-79 7-56 7-94 7-60 5-3

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7-42 6-1 7-68 7-28 2-33 7-123

Safety (Utility lines) . . . . . . . . .

Safety decals . . . . . . . . . . .

Safety precautions – Fuel handling . .

Safety rules . . . . . . . . . . . .

Safety rules (Personnel) . . . . . .

Safety rules (Signal word definitions) .

Safty Precautions – (Machine service) Safty Precautions (Machine transport) Safty Precautions (Weld works) . . .

Seat belt precautions . . . . . . . .

Seat belts (Checking) . . . . . . . .

Security lock, transport and service . .

Shoulder belt . . . . . . . . . . . .

Standard torque data . . . . . . . .

Starting the engine . . . . . . . . .

Starting with auxiliary batteries . . . .

Stopping the machine . . . . . . . .

Switches of the roof . . . . . . . .

Warning lights (Check) . . . . . . .

Warnings . . . . . . . . . . . . .

Wheels (Verification of the nut torque) Wheels and tires . . . . . . . . . .

Wheels and tires – (Safety precautions) Work lights – (Bulb replacement) . . .

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SERVICE - Technical Publications & Tools

PRINTED IN BRASIL © 2017 CNH Industrial Latin America LTDA All rights reserved. No part of the text or illustrations of this publication may be reproduced.

CASE CONSTRUCTION policy is one of continuous improvement and the right to change prices, specification or equipment at any time without notices is reserved.

All data given in this publication is subject to production variations. Dimensions and weight are approximate only and the illustrations do not necessarily show products in standard condition. For exact information about any particular product, please consult your CASE CONSTRUCTION Dealer.

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