Case SV208D Tier 4B (final) Vibratory Roller Operator's Manual PN 48150509 - PDF DOWNLOAD

ORIGINAL INSTRUCTIONS

SV208D Tier 4B (final) Vibratory Roller PIN DDDS208DNHWTA2003 and above

OPERATOR’S MANUAL

Part number 48150509 1st edition English June 2017

Contents 1 GENERAL INFORMATION Note to the owner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Intended use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Electro-Magnetic Compatibility (EMC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Identification plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine serial number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Machine orientation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Machine components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1 1-3 1-4 1-5 1-6 1-7 1-8

2 SAFETY INFORMATION Safety rules and signal word definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 California proposition 65 warning - California Proposition 65 Warning . . . . . . . . . . . . . . . . . . . 2-10 Recovery and towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11 Hand signals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12 Welding on the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14 Fuel system maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15 Cooling system maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15 Hydraulic system maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15 Tools and equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15 Ecology and the environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16 Safety signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17

3 CONTROLS AND INSTRUMENTS Access to operator's platform Proper entry and exit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Operator's seat Operator's seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Operator's manual storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Forward controls Dashboard and control panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15 Navigation basics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16 Engine fault signaling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23 Engine shutdown alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25

Right-hand side controls Right-hand side controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27

Overhead controls Overhead controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29

4 OPERATING INSTRUCTIONS Commissioning the unit Before starting the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Starting the unit Starting the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Starting is disabled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 Starting with cables from an external power source. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Stopping the unit Stopping the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7 Emergency stopping the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Moving the unit Forward and reverse travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10 Traveling on a hill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

Parking the unit Parking the machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14

5 TRANSPORT OPERATIONS Preparing for road transport Preparing for road transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 Loading the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Recovery transport Towing the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7

6 WORKING OPERATIONS General information Run in period of a new machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operating the machine at high altitudes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operating the machine at high temperatures and humidity . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operating the machine at low temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operating the machine in extremely dusty environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operating with vibration on compacted and hard materials . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Ballasting of tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-1 6-2 6-3 6-4 6-5 6-6 6-7

Working operations Vibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9

Working attachments Dozer blade (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11

7 MAINTENANCE General information Cab tilting system - Basic instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 Lifting and lowering the hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8 Lubrication and maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13 Fluids and lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14 Lubrication chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20 Biodiesel fuels - Biodiesel fuels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-21 Diesel fuels - Diesel fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23

Maintenance planning Maintenance chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-24

Every 20 hours of operation (daily) Check the engine oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Check the engine coolant level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Check the hydraulic oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Check the engine fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air filter dust valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Check the alarm and control instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Check the engine and exhaust pipe intake manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-26 7-27 7-28 7-29 7-30 7-31 7-33

Initial 100 hours Wheel bolt torque. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-34 Change the travel transmission fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-35

Every 100 hours of operation or weekly Tire pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-37

Every 250 hours Coolers check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Check the air filter sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Machine lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Check the vibrator oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Check the travel transmission fluid level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Check the pad foot segments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-38 7-39 7-41 7-44 7-45 7-47

Initial 500 hours Change the vibrator oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-48

Every 500 hours of operation or every six months Change the engine oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Replace fuel filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Replace the air filter elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Replace cab ventilation and heating filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Checking the engine coolant level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Electrical wiring check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Replace the air filter elements for the air conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Wheel bolt torque. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-49 7-51 7-53 7-56 7-57 7-58 7-59 7-60

Every 1000 hours of operation or annually Check the battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Check the engine belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Change the travel transmission fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Check the air conditioning compressor mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Check the damping system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-61 7-62 7-63 7-65 7-66 7-68

Every 2000 hours of operation or annually Change the vibrator oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Clean the air conditioning system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Change the hydraulic oil and replace the filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Change the engine coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-69 7-70 7-71 7-77

As required Bleed the fuel system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Clean the water separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cleaning the radiators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Adjust the scrapers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Check bolted connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Clean the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-79 7-80 7-82 7-83 7-84 7-85

Fuse and relay locations Fuses and relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-86

Storage Short-term preservation and storage for 1-2 month . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-86 Machine preservation and storage for longer than 2 month. . . . . . . . . . . . . . . . . . . . . . . 7-88

8 SPECIFICATIONS Fluids and lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7 Engine specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8 Driving properties. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9 Machine dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12

Machine weights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14 Minimum hardware tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-15

1 - GENERAL INFORMATION

1 - GENERAL INFORMATION###_1_### Note to the owner

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1

DEALER'S STAMP OR CARD This manual contains important information about the safe operation, adjustment, and maintenance of your machine.

Refer to the detailed INDEX at the end of this manual for locating specific items about your machine. Your machine conforms to current safety regulations.

Use this manual as a guide. Your machine will remain a reliable working tool as long as it is kept in good working condition and serviced properly.

This machine, with standard equipment and authorized attachments, is intended for compaction of all kinds of soils.

Use only approved accessories and attachments designed for your machine.

This operators manual is to be stored in the manual compartment equipped on this machine (rear side of the seat backrest). Make sure this manual is complete and in good condition. Contact your authorized dealer to obtain additional manuals. Contact your authorized dealer for any further information or assistance about your machine. Your authorized dealer has manufacturer approved service parts. Your authorized dealer has technicians with special training that know the best methods to service and/or repair your machine. Your authorized dealer is available for any further information. They will also provide any after-sales service you may need, and genuine CASE CONSTRUCTION spare parts, your guarantee of quality and match.

1-1

1 - GENERAL INFORMATION

Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury.

Throughout this manual and on machine decals, you will find the signal words DANGER, WARNING, and CAUTION followed by special instructions. These precautions are intended for the personal safety of you and those working with you.

DO NOT operate or permit anyone to operate or service this machine until you or the other persons have read and understand the safety, operation, and maintenance instructions in this manual. Use only trained operators who have demonstrated the ability to operate and service this machine correctly and safely. All persons who will be operating this machine shall possess a valid local vehicle operating permit and/or other applicable local age work permit. The information in this manual is provided on the basis of information that was available at the time that the manual was written. Settings, procedures, part numbers, software and other items can change. These changes can affect the service that is given to the machine. Ensure that you have complete and most current information from your dealer before you start your machine operation.

DO NOT use this machine for any application or purpose other than those described in this manual. Consult an authorized dealer on changes, additions or modifications that can be required for this machine to comply with various country regulations and safety requirements. Unauthorized modifications will cause serious injury or death. Anyone making such unauthorized modifications is responsible for the consequences.

Use only approved accessories and attachments designed for your machine. Consult your dealer on changes, additions, or modifications that may be required for your machine. Do not make any unauthorized modifications to your machine.

ATTENTION: The engine and fuel system on your machine is designed and built to government emissions standards.

Tampering by dealers, customers and operators is strictly prohibited by law. Failure to comply could result in government fines, rework charges invalid warranty, legal action and possible confiscation of the machine until rework to original condition is completed. Engine service and or repairs must be done by a certified technician only!

1-2

1 - GENERAL INFORMATION

Intended use WARNING Avoid injury!

Using the machine for purposes other than or beyond the intended use is not allowed; for example: - for the transportation of persons, - as a working platform, - for pulling attached loads, - for pulling or transporting loads without the intended working equipment.

Failure to comply could result in death or serious injury.

W1142B

This machine is suitable for medium and small-sized compaction work in transport construction (construction of roads, railroads, cart roads, and forest roads) and building construction (industrial zones, embankments), etc.

The roller with a smooth drum is suitable for the compaction of all kinds of soils. It can be used for the compaction of clay soils up to a layer thickness (after compaction) of 15 cm (5.9 in), loam soils up to a layer thickness of 25 cm (9.8 in), mixed soils up to a layer thickness of 35 cm (13.8 in), and sandy and gravel materials up to a layer thickness of 45 cm (17.7 in). The roller can also be used for compaction by means of stabilization.

The roller with a padfoot drum (synchronous kneading and vibrating effect) is suitable for the compaction of clay soils up to a layer thickness (after compaction) of 20 cm (7.9 in), loam soils up to a layer thickness of 25 cm (9.8 in), and mixed soils up to a layer thickness of 35 cm (13.8 in).

SV208HX roller for permanently difficult conditions and on slopes above 30% - smooth drum.

1-3

1 - GENERAL INFORMATION

Electro-Magnetic Compatibility (EMC) Interference may arise as a result of add‐on equipment that may not necessarily meet the required standards. As such interference can result in serious malfunction of the unit and/or create unsafe situations, you must observe the following: • The maximum power of emission equipment (radio, telephones, etc.) must not exceed the limits imposed by the national authorities of the country where you use the machine • The electro‐magnetic field generated by the add‐on system should not exceed 24 V/m at any time and at any location in the proximity of electronic components • The add‐on equipment must not interfere with the functioning of the on board electronics Failure to comply with these rules will render the CASE CONSTRUCTION warranty null and void.

1-4

1 - GENERAL INFORMATION

Identification plates Write your machine model number, Product Identification Number (PIN) and serial numbers on the lines provided below. Always give these numbers and component plate numbers to your dealer when you need parts or information for your machine.

Make a record of the numbers. Keep this record and your manufacturers statement of origin in a safe place. If the

machine is stolen, report the numbers to your local law enforcement agency.

MACHINE Type / Model & Designation Product Identification Number (PIN) Year of Build Engine Serial Number

RAIL14COM0348BA

1

RAIL17COM0215AA

2

Designation Item 1 Product Identification Number (PIN) plate 2 Machine’s production number

SS13A882

1-5

3

1 - GENERAL INFORMATION

Engine serial number Engine serial number location.

RAIL17COM0216AA

1-6

1

1 - GENERAL INFORMATION

Machine orientation As used in this manual, the terms right, left, front, and rear indicate the sides of the machines as seen from the operator’s seat.

SS12K456

Item A B

Designation

1

Item C D

Front Rear

1-7

Designation Left Right

1 - GENERAL INFORMATION

Machine components

RAIL17COM0076FA

1 2 3 4 5 6 7 8 9 10 11 12 13 14

Vibratory drum Drum frame Scraper Joint Machine frame Axle Fuel tank Batteries Roll Over Protective System (ROPS) frame Hydraulic tank Cab or Canopy Hood Engine Radiator - Engine air cooler for intake manifold - Hydraulics cooler

15 16 17 18 19 20 21 23 24 25 26 27 28

1-8

1

Cooler for engine air induction manifold Driver’s actuator stand Hydraulic pump Vibration pump Machine control pump Catalytic converter Air filter Padfoot segments (optional) Hydraulic oil pressure filter Fuel filter Fuel filter with a water separator Engine oil filer Air pre-filter (optional)

2 - SAFETY INFORMATION

2 - SAFETY INFORMATION###_2_### Safety rules and signal word definitions Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury.

Throughout this manual and on machine decals, you will find the signal words DANGER, WARNING, and CAUTION followed by special instructions. These precautions are intended for the personal safety of you and those working with you.

Read and understand all the safety messages in this manual before you operate or service the machine.

DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. The color associated with DANGER is RED. WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.

The color associated with WARNING is ORANGE. CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. The color associated with CAUTION is YELLOW.

FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY. Machine safety NOTICE: Notice indicates a situation which, if not avoided, could result in machine or property damage. The color associated with Notice is BLUE. Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or property damage. The word Notice is used to address practices not related to personal safety.

Information NOTE: Note indicates additional information which clarifies steps, procedures, or other information in this manual.

Throughout this manual you will find the word Note followed by additional information about a step, procedure, or other information in the manual. The word Note is not intended to address personal safety or property damage.

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2 - SAFETY INFORMATION

Safety rules General safety rules Use caution when you operate the machine on slopes.

Raised equipment, full tanks and other loads will change the center of gravity of the machine. The machine can tip or roll over when near ditches and embankments or uneven surfaces.

Never permit anyone other than the operator to ride on the machine.

Never operate the machine under the influence of alcohol or drugs, or while you are otherwise impaired.

When digging or using ground-engaging attachments, be aware of buried cables. Contact local utilities to determine the locations of services.

Pay attention to overhead power lines and hanging obstacles. High voltage lines may require significant clearance for safety.

Hydraulic oil or diesel fuel leaking under pressure can penetrate the skin, causing serious injury or infection.

• DO NOT use your hand to check for leaks. Use a piece of cardboard or paper.

• Stop the engine, remove the key, and relieve the pressure before you connect or disconnect fluid lines.

• Make sure that all components are in good condition.

Tighten all connections before you start the engine or pressurize the system.

• If hydraulic fluid or diesel fuel penetrates the skin, seek medical attention immediately.

• Continuous long term contact with hydraulic fluid may cause skin cancer. Avoid long term contact and wash the skin promptly with soap and water.

Keep clear of moving parts. Loose clothing, jewelry, watches, long hair, and other loose or hanging items can become entangled in moving parts.

Wear protective equipment when appropriate.

DO NOT attempt to remove material from any part of the machine while it is being operated or while components are in motion.

A person or pet within the operating area of a machine can be struck or crushed by the machine or its equipment. DO NOT allow anyone to enter the work area.

Raised equipment and/or loads can fall unexpectedly and crush persons underneath. Never allow anyone to enter the area underneath raised equipment during operation.

Never operate the engine in enclosed spaces as harmful exhaust gases may build up.

Before you start the machine, be sure that all controls are in neutral or park lock position.

Start the engine only from the operator’s seat. If you bypass the safety start switch, the engine can start with the transmission in gear. Do not connect or short across terminals on the starter solenoid. Attach jumper cables as described in the manual. Starting in gear may cause death or serious injury.

Always keep windows, mirrors, all lighting, and Slow-Moving Vehicle (SMV) emblem clean to provide the best possible visibility while you operate the machine.

Operate controls only when seated in the operator’s seat, except for those controls expressly intended for use from other locations.

Before you leave the machine: 1. Park the machine on a firm, level surface.

2. Put all controls in neutral or park lock position.

3. Engage the parking brake. Use wheel chocks if required.

4. Lower all hydraulic equipment — Implements, header, etc.

5. Turn off the engine and remove the key.

When, due to exceptional circumstances, you would decide to keep the engine running after you leave the operator’s station, then you must follow these precautions: 1. Bring the engine to low idle speed.

2. Disengage all drive systems.

Make sure that all guards and shields are in good condition and properly installed before you operate the machine. Never operate the machine with shields removed.

Always close access doors or panels before you operate the machine.

3.

WARNING Some components may continue to run down after you disengage drive systems.

Make sure all drive systems are fully disengaged.

Failure to comply could result in death or serious injury.

Dirty or slippery steps, ladders, walkways, and platforms can cause falls. Make sure these surfaces remain clean and clear of debris.

W0113A

Shift the transmission into neutral.

4. Apply the parking brake.

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2 - SAFETY INFORMATION

General safety rules specific to this machine Always have the machine moving when in vibration mode.

The vibrator bearing only receives lubrication when the machine is moving.

Do not change the vibration amplitude when driving. It is always necessary to stop first and then select a different amplitude.

Do not adjust the heating valve control rod while driving.

Do not roll and compact per bearing capacity of subsoil at such a distance from the edge of slopes or trenches,

where hazard of a landslide or a shoulder breaking off (dropping) together with the machine could occur.

Do not roll and compact with vibration at such a distance from walls, cuts, slopes, where their slip (slide) would happen because the operator and the machine could get covered with debris.

Do not compact with vibration at such a distance from buildings or facilities and equipment within which the risk of them being damaged due to vibration transfer impact.

General maintenance safety Keep the area used for servicing the machine clean and dry. Clean up spilled fluids.

Stop the engine, remove the key, and relieve pressure before you connect or disconnect fluid lines.

Service the machine on a firm, level surface.

Stop the engine and remove the key before you connect or disconnect electrical connections.

Install guards and shields after you service the machine.

Close all access doors and install all panels after servicing the machine.

Do not attempt to clean, lubricate, clear obstructions, or make adjustments to the machine while it is in motion or while the engine is running.

Scalding can result from incorrect removal of coolant caps. Cooling systems operate under pressure. Hot coolant can spray out if you remove a cap while the system is hot. Allow the system to cool before you remove the cap. When you remove the cap, turn it slowly to allow pressure to escape before you completely remove the cap.

Always make sure that working area is clear of tools, parts, other persons and pets before you start operating the machine.

Replace damaged or worn tubes, hoses, electrical wiring, etc.

Unsupported hydraulic cylinders can lose pressure and drop the equipment, causing a crushing hazard. Do not leave equipment in a raised position while parked or during service, unless the equipment is securely supported.

The engine, transmission, exhaust components, and hydraulic lines may become hot during operation. Take care when you service such components. Allow surfaces to cool before you handle or disconnect hot components.

Wear protective equipment when appropriate.

Jack or lift the machine only at jack or lift points indicated in this manual.

Incorrect towing procedures can cause accidents. When you tow a disabled machine follow the procedure in this manual. Use only rigid tow bars.

When welding, follow the instructions in the manual. Always disconnect the battery before you weld on the machine. Always wash your hands after you handle battery components.

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2 - SAFETY INFORMATION

Wheels and tires Make sure that tires are correctly inflated. Do not exceed any recommended load or pressure. Follow the instructions in the manual for proper tire inflation.

Tires are heavy. Handling tires without proper equipment could cause death or serious injury.

Never weld on a wheel with a tire installed. Always remove the tire completely from the wheel prior to welding.

DO NOT weld to a wheel or rim until the tire is completely removed. Inflated tires can generate a gas mixture with the air that can be ignited by high temperatures from welding procedures performed on the wheel or rim. Removing the air or loosening the tire on the rim (breaking the bead) will NOT eliminate the hazard. This condition can exist whether tires are inflated or deflated. The tire MUST be completely removed from the wheel or rim prior to welding the wheel or rim.

Always have a qualified tire technician service the tires and wheels. If a tire has lost all pressure, take the tire and wheel to a tire shop or your dealer for service. Explosive separation of the tire can cause serious injury.

Driving on public roads and general transportation safety NOTICE: The standard type of the machine is not intended for driving on public road. When on the road, the machine should be transported on a vehicle. In the unavoidable situation to drive the machine on public roads for shorter distances, follow the below safety precautions.

Be aware of overhead structures or power lines and make sure that the machine and/or attachments can pass safely under.

Comply with local laws and regulations.

Use appropriate lighting to meet local regulations.

Make sure that the SMV emblem is visible.

Use safety chains for trailed equipment when safety chains are provided with machine or equipment.

Lift implements and attachments high enough above ground to prevent accidental contact with road.

When you transport equipment or a machine on a transport trailer, make sure that it is properly secured. Be sure the SMV on the equipment or machine is covered while being transported on a trailer.

Travel speed should be such that you maintain complete control and machine stability at all times.

Slow down and signal before turning.

Pull over to allow faster traffic to pass.

Follow correct towing procedure for equipment with or without brakes.

Fire and explosion prevention Fuel or oil that is leaked or spilled on hot surfaces or electrical components can cause a fire.

Crop materials, trash, debris, bird nests, or flammable material can ignite on hot surfaces.

belts, gears, cleaning fans, etc. More frequent cleaning of your machine may be necessary depending on the operating environment and conditions.

Always have a fire extinguisher on or near the machine.

Inspect the electrical system for loose connections and frayed insulation. Repair or replace loose or damaged parts.

Make sure that the fire extinguisher(s) is maintained and serviced according to the manufacturer’s instructions.

Do not store oily rags or other flammable material on the machine.

At least once each day and at the end of the day, remove all trash and debris from the machine especially around hot components such as the engine, transmission, exhaust, battery, etc. More frequent cleaning of your machine may be necessary depending on the operating environment and conditions.

Do not weld or flame cut any items that contain flammable material. Clean items thoroughly with non-flammable solvents before welding or flame-cutting.

At least once each day, remove debris accumulation around moving components such as bearings, pulleys,

Promptly investigate any unusual smells or odors that may occur during operation of the machine.

Do not expose the machine to flames, burning brush, or explosives.

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2 - SAFETY INFORMATION

General battery safety Always wear eye protection when you work with batteries.

Follow the manufacturer’s instructions when you store and handle batteries.

Do not create sparks or have open flame near a battery.

Ventilate the area when you charge a battery or use a battery in an enclosed area.

Disconnect the negative (-) terminal first and reconnect the negative (-) terminal last.

When you weld on the machine, disconnect both terminals of the battery.

Do not weld, grind, or smoke near a battery.

When you use auxiliary batteries or connect jumper cables to start the engine, use the procedure shown in the operator’s manual. Do not short across terminals.

Battery post, terminals, and related accessories contain lead and lead compounds. Wash hands after handling.

This is a California Proposition 65 warning.

Battery acid causes burns. Batteries contain sulfuric acid.

Avoid contact with skin, eyes, or clothing. Antidote (external): Flush with water. Antidote (eyes): flush with water for 15 minutes and seek medical attention immediately.

Antidote (internal): Drink large quantities of water or milk.

Do not induce vomiting. Seek medical attention immediately.

Keep out of reach of children and other unauthorized persons.

Operator presence system Your machine is equipped with an operator presence system to prevent the use of some features while the operator is not in the operator’s seat.

If the operator presence system is inoperable, then it must be repaired.

Never disconnect or bypass the operator presence system.

Reflectors and warning lights You must use flashing amber warning lights when you operate equipment on public roads.

2-5

2 - SAFETY INFORMATION

Seat belts Seat belts must be worn at all times.

• Check that bolts are tight on the seat bracket or mounting.

Seat belt inspection and maintenance: • Keep seat belts in good condition.

• If the belt is attached to the seat, make sure that the seat or seat brackets are mounted securely.

• Keep sharp edges and items than can cause damage away from the belts.

• Keep seat belts clean and dry.

• Periodically check belts, buckles, retractors, tethers, slack take-up system, and mounting bolts for damage and wear.

• Clean belts only with soap solution and warm water.

• Do not use bleach or dye on the belts because this can make the belts weak.

• Replace all parts that have damage or wear.

• Replace belts that have cuts that can make the belt weak.

To fasten the belt: 1. Sit in the operator’s.

2. Adjust the seat so all controls are easily accessible and operator comfort is achieved.

3. Pull the seat belt cross your lap and insert the metal end into the latch mechanism until a click is heard.

4. Make sure that belt lays flat across the operator lap and it is secure in the latch mechanism.

To release the belt: Press the red release button on the buckle and guide the retractable belt back into the reel.

2-6

SS12C077

1

2 - SAFETY INFORMATION

Operator protective structure Your machine is equipped with an operator protective structure, such as: a Roll Over Protective Structure (ROPS), Falling Objects Protective Structure (FOPS), or a cab with a ROPS. A ROPS may be a can frame or a two-posted or four-posted structure used for the protection of the operator to minimize the possibility of serious injury. The mounting structure and fasteners forming the mounting connection with the machine are part of the ROPS.

After an accident, fire, tip over, or roll over, the following MUST be performed by a qualified technician before returning the machine to field or job-site operations:

The protective structure is a special safety component of your machine.

• All damaged parts MUST BE REPLACED.

DO NOT attach any device to the protective structure for pulling purposes. DO NOT drill holes to the protective structure.

The protective structure and interconnecting components are a certified system. Any damage, fire, corrosion, or modification will weaken the structure and reduce your protection. If this occurs, THE PROTECTIVE STRUCTURE MUST BE REPLACED so that it will provide the same protection as a new protective structure. Contact your dealer for protective structure inspection and replacement.

• The protective structure MUST BE REPLACED. • The mounting or suspension for the protective structure, operator’s seat and suspension, seat belts and mounting components, and wiring within the operator’s protective system MUST be carefully inspected for damage.

DO NOT WELD, DRILL HOLES, ATTEMPT TO STRAIGHTEN, OR REPAIR THE PROTECTIVE STRUCTURE. MODIFICATION IN ANY WAY CAN REDUCE THE STRUCTURAL INTEGRITY OF THE STRUCTURE, WHICH COULD CAUSE DEATH OR SERIOUS INJURY IN THE EVENT OF FIRE, TIP OVER, ROLL OVER, COLLISION, OR ACCIDENT. Seat belts are part of your protective system and must be worn at all times. The operator must be held to the seat inside the frame in order for the protective system to work.

Roll Over Protective Structure (ROPS) The Roll Over Protective Structure (ROPS) Product Identification Number (PIN) plate is on right-hand rear post.

The plate provides information such as the ROPS PIN, the gross weight, approval, regulation, and model number of the machine.

RAIL17COM0212AA

2

Air-conditioning system The air-conditioning system is under high pressure. Do not disconnect any lines. The release of high pressure can cause serious injury.

Only trained service technicians can service, repair, or recharge the air-conditioning system.

The air-conditioning system contains gases that are harmful to the environment when released into the atmosphere. Do not attempt to service or repair the system.

Backup alarm system Place the travel controller in the reverse travel position and an audible alarm will sound repeatedly until the operator moves the travel controller into neutral position or forward travel position.

The audible backup alarm system notifies others in the area that the machine will be or is moving in reverse.

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2 - SAFETY INFORMATION

Personal Protective Equipment (PPE) Wear Personal Protective Equipment (PPE) such as hard hat, eye protection, heavy gloves, hearing protection, protective clothing, etc.

DCAPLT5NE020S2A

3

Do Not Operate tag Before you start servicing the machine, attach a ‘Do Not Operate’ warning tag to the machine in an area that will be visible.

87358697

4

Hazardous chemicals If you are exposed to or come in contact with hazardous chemicals you can be seriously injured. The fluids, lubricants, paints, adhesives, coolant, etc. required for the function of your machine can be hazardous. They may be attractive and harmful to domestic animals as well as humans.

Material Safety Data Sheets (MSDS) provide information about the chemical substances within a product, safe handling and storage procedures, first aid measures, and procedures to take in the event of a spill or accidental release. MSDS are available from your dealer.

Before you service your machine check the MSDS for each lubricant, fluid, etc. used in this machine. This information indicates the associated risks and will help you service the machine safely. Follow the information in the MSDS, and on manufacturer containers, as well as the information in this manual, when you service the machine.

Dispose of all fluids, filters, and containers in an environmentally safe manner according to local laws and regulations. Check with local environmental and recycling centers or your dealer for correct disposal information.

Store fluids and filters in accordance with local laws and regulations. Use only appropriate containers for the storage of chemicals or petrochemical substances.

Keep out of reach or children or other unauthorized persons.

Applied chemicals require additional precautions. Obtain complete information from the manufacturer or distributor of the chemicals before you use them.

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2 - SAFETY INFORMATION

Utility safety When digging or using ground-engaging equipment, be aware of buried cables and other services. Contact your local utilities or authorities, as appropriate, to determine the locations of services.

Make sure that the machine has sufficient clearance to pass in all directions. Pay special attention to overhead power lines and hanging obstacles. High voltage lines may require significant clearance for safety. Contact local authorities or utilities to obtain safe clearance distances from high voltage power lines.

Retract raised or extended components, if necessary.

Remove or lower radio antennas or other accessories.

Should a contact between the machine and an electric

power source occur, the following precautions must be taken: • Stop the machine movement immediately.

• Apply the parking brake, stop the engine, and remove the key.

• Check if you can safely leave the cab or your actual position without contact with electrical wires. If not, stay in your position and call for help. If you can leave your position without touching lines, jump clear of the machine to make sure that you do not make contact with the ground and the machine at the same time.

• Do not permit anyone to touch the machine until power has been shut off to the power lines.

Electrical storm safety Do not operate machine during an electrical storm.

If you are on the ground during an electrical storm, stay away from machinery and equipment. Seek shelter in a permanent, protected structure.

If an electrical storm should strike during operation, remain in the cab. Do not leave the cab or operator’s platform. Do not make contact with the ground or objects outside the machine.

Mounting and dismounting Mount and dismount the machine only at designated locations that have handholds, steps, and/or or ladders.

Maintain a three-point contact with steps, ladders, and handholds.

Do not jump off of the machine.

Never mount or dismount from a moving machine.

Make sure that steps, ladders, and platforms remain clean and clear of debris and foreign substances. Injury may result from slippery surfaces.

Do not use the steering wheel or other controls or accessories as handholds when you enter or exit the cab or operator’s platform.

Face the machine when you mount and dismount the machine.

Working at heights When the normal use and maintenance of the machine requires you to work at heights:

• Do not stand on surfaces that are not designated as steps or platforms.

• Correctly use installed steps, ladders, and railings.

Do not use the machine as a lift, ladder, or platform for working at heights.

• Never use ladders, steps, or railings while the machine is moving.

Lifting and overhead loads Never use loader buckets, forks, etc. or other lifting, handling, or digging equipment to lift persons.

Do not use raised equipment as a work platform.

Do not leave equipment in raised position while parked or during service, unless securely supported. Hydraulic cylinders must be mechanically locked or supported if they are left in a raised position for service or access.

Know the full area of movement of the machine and equipment and do not enter or permit anyone to enter the area of movement while the machine is in operation.

Equipment and associated loads can block visibility and cause an accident. Do not operate with insufficient visibility.

Never enter or permit anyone to enter the area underneath raised equipment. Equipment and/or loads can fall unexpectedly and crush persons underneath it.

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2 - SAFETY INFORMATION

California proposition 65 warning - California Proposition 65 Warning

RCIL08CCH001EAA

1

California Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.

Battery posts, terminals and related accessories contain lead and lead compounds. Wash hands after handling.

2-10

2 - SAFETY INFORMATION

Recovery and towing Incorrect towing procedures can cause accidents. When towing a disabled machine, follow the procedure in this manual.

The operator on a towed machine must steer the machine in the direction of towing.

No person may stay on the machine, while it is being towed.

When towing, make sure persons present stay within sufficient distance to avoid injury if the tow cable breaks or the hitch is damaged.

To tow, use unbroken tow ropes or tow bar of sufficient loading capacity – 1.5 times higher than the weight of towed machine. Use of chains to tow the machine is prohibited. Never use a tow cable when towing the roller downhill in particular. Use the tow bar!

The maximum. permissible deflection is 30° away from the forward direction of towing.

The towing machine must have sufficient tractive force (power), weight and brake power.

When towing downhill, use a rope to attach another towing machine to the rear part of the towed machine to prevent its uncontrolled motion.

Follow the towing procedure on 5-7 to release the parking brake but be aware the machine will not be braked.

Unless the engine works, secure the roller immediately after towing against any motion. Follow the “Recovery Transport” procedure in Section 5 of this manual to return the parking brake to normal operation.

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2 - SAFETY INFORMATION

Hand signals When operating the machine, never attempt to carry out tasks calling for fine control or work in areas where visibility is poor or impaired without seeking the assistance of a signalman. Make perfectly sure that you and the signalman understand the signals to be used.

START THE ENGINE

MOVE AWAY FROM ME Move hands forward and rearward (palms out).

SS12C521

1

STOP THE ENGINE

SS12C513

SS12C512

2

SS12C514

4

GO THIS FAR

3

COME TO ME

ALL STOP AND HOLD

Move hands forward and rearward (palms in).

SS12C515

5

SS12C516

2-12

6

2 - SAFETY INFORMATION

STOP

TURN MACHINE LEFT

Move one hand back and forth.

To stop movement, stop moving your hand and make a fist.

SS12C517

7

SS12C518

8

EMERGENCY STOP

TURN MACHINE RIGHT

Move both hands rapidly back and forth.

To stop movement, stop moving your hand and make a fist.

SS12C519

9

SS12C520

2-13

10

2 - SAFETY INFORMATION

Welding on the machine DANGER Improper operation or service of this machine can result in an accident.

Any unauthorized modifications made to this machine can have serious consequences. Consult an authorized dealer on changes, additions, or modifications that may be required for this machine. Do not make any unauthorized modifications.

Failure to comply will result in death or serious injury.

D0030A

CAUTION Fire hazard!

Remove all flammable and explosive materials from the area around the welding location. Shield flammable material that you cannot remove from the immediate area. Always have a fireguard and fire extinguisher available nearby.

Failure to comply could result in minor or moderate injury.

C0062A

Whenever carrying out a welding operation on the machine as authorized by the manufacturer and in accordance with manufacturer’s instructions you must: • Disconnect the batteries.

• Disconnect the Engine Control Unit (ECU).

• Disconnect the alternator B+ and D+ terminal wires.

• Connect the welding apparatus ground cable to the component on which the welding operation is to be performed.

Never connect the welding apparatus ground to a component of the hydraulic system.

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2 - SAFETY INFORMATION

Fuel system maintenance Fuel vapors are explosive and flammable. Do not smoke while handling fuel. Keep fuel away from flames or sparks. Turn off the engine and remove the key before servicing. Always work in a well-ventilated area. Clean up spilled fuel immediately.

Improper use of solvents can result in fire or explosion.

Do not use gasoline or low flash point solvents to clean the fuel filter and/or the fuel pump. Clean only in a well-ventilated area away from sources of sparks or flame, including any appliances with a pilot light.

Drain the fuel-water separator into a suitable container and dispose of the contents in accordance with local environmental regulations.

Diesel fuel escaping under pressure can penetrate the skin, causing serious injury. Do not use your hand to check for leaks. Use a piece of cardboard or paper to search for leaks. Wear protective gloves and eye protection. If any fluid makes contact with the skin, seek medical attention immediately to ensure gangrene does not form.

Cooling system maintenance Do not remove the filler plug until engine coolant temperature drops below 50 °C (122.0 °F). If the filler plug is removed at a higher temperature, there is risk of vapor or coolant scalding due to the inner overpressure effect.

When handling lubricants (oil, grease, etc.) and other chemical products, always follow instructions for their proper use.

Use proper containers to collect fluid. Dispose of fluids and filters in a way that protects the environment and complies with applicable laws.

Do not smoke or use an open flame during the servicing procedure. Use eye protection.

Do not handle engine coolant, engine oil or hydraulic oil at temperatures that exceed 49 °C (120.2 °F).

Hydraulic system maintenance Hydraulic oil escaping under pressure can penetrate the skin, causing serious injury or infection. To prevent personal injury: Relieve all pressure before disconnecting fluid lines. Before pressurizing, make sure all connections are tight and components are in good condition. Never use your hand to check for suspected leaks under pressure. Use a piece of cardboard or wood for this purpose.

If injured by leaking fluid, see your doctor immediately.

Use proper containers to collect fluid. Dispose of fluids and filters in a way that protects the environment and complies with applicable law.

Do not smoke or use an open flame during the servicing procedure. Use eye protection. Do not handle engine coolant, engine oil or hydraulic oil at temperatures that exceed 49 °C (120.2 °F).

When handling lubricants (oil, grease etc.) and other chemical products, always follow instructions for their proper use.

Tools and equipment Tools, lifting equipment, slings, chocks, and other equipment must be in safe operating and working condition.

mandrel should be used and protective goggles must be worn.

Metal splinters can cause injury when accessory bolts are being driven in and out. Therefore, a brass or copper

2-15

2 - SAFETY INFORMATION

Ecology and the environment Soil, air, and water quality is important for all industries and life in general. When legislation does not yet rule the treatment of some of the substances that advanced technology requires, sound judgment should govern the use and disposal of products of a chemical and petrochemical nature.

Familiarize yourself with the relative legislation applicable to your country, and make sure that you understand this legislation. Where no legislation exists, obtain information from suppliers of oils, filters, batteries, fuels, anti-freeze, cleaning agents, etc., with regard to the effect of these substances on man and nature and how to safely store, use, and dispose of these substances. Your CASE CONSTRUCTION dealer can also provide assistance.

Battery recycling Batteries and electric accumulators contain several substances that can have a harmful effect on the environment if the batteries are not properly recycled after use.

Improper disposal of batteries can contaminate the soil, groundwater, and waterways. CASE CONSTRUCTION strongly recommends that you return all used batteries to a CASE CONSTRUCTION dealer, who will dispose of the used batteries or recycle the used batteries properly. In some countries, this is a legal requirement.

Helpful hints • Avoid the use of cans or other inappropriate pressurized fuel delivery systems to fill tanks. Such delivery systems may cause considerable spillage.

• In general, avoid skin contact with all fuels, oils, acids, solvents, etc. Most of these products contain substances that may be harmful to your health.

• Modern oils contain additives. Do not burn contaminated fuels and or waste oils in ordinary heating systems.

• Avoid spillage when you drain fluids such as used engine coolant mixtures, engine oil, hydraulic fluid, brake fluid, etc. Do not mix drained brake fluids or fuels with lubricants. Store all drained fluids safely until you can dispose of the fluids in a proper way that complies with all local legislation and available resources.

• Do not allow coolant mixtures to get into the soil. Collect and dispose of coolant mixtures properly.

• Do not open the air-conditioning system yourself. It contains gases that should not be released into the atmosphere. Your CASE CONSTRUCTION dealer or air-conditioning specialist has a special extractor for this purpose and can recharge the system properly.

• Repair any leaks or defects in the engine cooling system or hydraulic system immediately.

NHIL14GEN0038AA

1

Mandatory battery recycling NOTE: The following requirements are mandatory in Brazil.

Batteries are made of lead plates and a sulfuric acid solution. Because batteries contain heavy metals such as lead, CONAMA Resolution 401/2008 requires you to return all used batteries to the battery dealer when you replace any batteries. Do not dispose of batteries in your household garbage.

Points of sale are obliged to: • Accept the return of your used batteries • Store the returned batteries in a suitable location • Send the returned batteries to the battery manufacturer for recycling

• Do not increase the pressure in a pressurized circuit as this may lead to a component failure.

2-16

2 - SAFETY INFORMATION

Safety signs The following safety signs are placed on your machine as a guide for your safety and for those working with you. Walk around the machine and note the content and location of these safety signs before operating your machine.

NOTE: Safety signs that display the “Read Operator’s Manual” symbol are intended to direct the operator to the operator’s manual for further information regarding maintenance, adjustments, or procedures for particular areas of the machine.

Keep safety signs clean and legible. Clean safety signs with a soft cloth, water, and a gentle detergent. Do not use solvent, gasoline, or other harsh chemicals. Solvents, gasoline, and other harsh chemicals may damage or remove safety signs.

Replace all safety signs that are damaged, missing, painted over, or illegible. If a safety sign is on a part that is replaced, make sure the safety sign is installed on the new part. See your dealer for replacement safety signs.

Safety signs that display the “Read operator’s manual” symbol direct you to the operator’s manual for further information regarding maintenance, adjustments, or procedures for particular areas of the machine. When a safety sign displays this symbol, consult the appropriate page of the operator’s manual.

Safety signs that display the “Read service manual” symbol direct you to the service manual. If you doubt your ability to perform service operations, contact your dealer.

2-17

2 - SAFETY INFORMATION

RAIL17COM0222GA

1

1. Danger zone Crush hazard.

Keep a safe distance from the edge cutter and compactor in operation.

Failure to comply could result in death or serious injury.

Quantity 2 Part number ND110448

2941

Location: On both sides of the frame.

2-18

2

2 - SAFETY INFORMATION

2. Burn hazard Risk of burns. Do not touch hot parts of the machine until they are sufficiently cooled.

Failure to comply could result in death or serious injury..

Quantity: 1 Part number ND081770

2586

3

2409

4

3227

5

Location: On the battery disconnect door.

3. Entanglement hazard Keep clear or stop engine before servicing. Do NOT touch rotating parts Failure to comply could result in death or serious injury.

Quantity: 1 Part number ND081593

Location: On the left-hand side of the radiator.

4. Hot coolant Danger of scalding. Do not open the expansion tank lid until the liquid cools down below 50 °C (122 °F).

Failure to comply could result in death or serious injury.

Quantity: 1 Part number ND130084

Location: On the expansion tank.

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2 - SAFETY INFORMATION

5. Maintenance hazard Remove the key and read the Service Manual before you perform any maintenance or repair the machine.

Failure to comply could result in death or serious injury.

Quantity: 1 Part number ND081738

2584

6

2702

7

2601

8

Location: On the battery disconnect door.

6. Read the Operator’s Manual Read Operator’s Manual. Fasten seat belt. No riders.

Keep others away.

Failure to comply could result in death or serious injury.

Quantity: 1 Part number ND081886

Location: On the left-hand side of the actuator panel.

7. Entanglement hazard Keep a safe distance away from rotating parts. Do not touch rotating parts while the machine is in operation.

Stop the engine before servicing the machine.

Failure to comply could result in death or serious injury.

Quantity: 2 Part number ND081785

Location: On the side of the radiator.

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2 - SAFETY INFORMATION

8. Danger zone Keep a safe distance from the machine.

Read the Operator’s Manual.

Failure to comply could result in death or serious injury.

Quantity 3 Part number ND110449

2942

9

Location: On both sides of the drum frame and on the rear of the machine frame.

9. Wear seat belt DO NOT jump if the machine tips. Use the seat belt.

Read the Operator’s Manual.

Failure to comply could result in death or serious injury.

Quantity: 1 Part number ND081871

2687

10

3698

11

Location: On the left-hand side of the actuator panel.

10. Danger of explosion Read the Operator’s Manual before you service the battery or before starting with jumper cables.

Failure to comply will result in death or serious injury.

Quantity 1 Part number 47684980

Location: On the engine cooler.

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2 - SAFETY INFORMATION

11. Maximum machine height Use caution when operating or moving the machine in areas with height limitations.

Quantity: 1 Part number 48135479

RAIL17COM0213AA

Location: On the left-hand side under the cab on the frame.

12. Lifting the machine Use rigging with a sufficient capacity. Before you lift the machine, secure the machine joint.

Quantity: 1 Part number 48135478

3705

13

2153

14

Location: On the left-hand side under the cab on the frame.

13.Lifting points Use only the points identified with this sign to lift the machine.

Quantity: 4 Part number ND081460

Location: On both sides of the frame.

2-22

12

2 - SAFETY INFORMATION

14. Operator’s manual Read the Operator’s Manual

Quantity: 1 Part number ND081871

2428

15

2668

16

Location: On the back of the operator’s seat.

15. Welding hazard Read the Operator’s Manual before welding on the machine. Disconnect the battery, alternator, control units and other electronic components of the machine.

Failure to comply could result in death or serious injury.

Quantity: 1 Part number ND081852

Location: On the inside of the battery disconnect door.

16. Machine noise level External noise of the machine.

Quantity: 1 Part number 84477464

84477464

Location: On the left-hand of the actuator panel.

2-23

17

2 - SAFETY INFORMATION

17. Tire pressure Keep the tire pressure at: 150 kPa (21.8 psi)

Quantity: 1 Part number ND104832

18

ND104862A

Location: 18. Electrical instruments Cover electrical devices when washing the machine.

Quantity: 1 Part number ND081530

2225

19

3048

20

Location: On the right-hand side of the radiator.

19. Tie-down attachment points Use only the points identified with this sign to tie down the Machine.

Quantity: 4 Part number 3048

Location: On both sides of the frame

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2 - SAFETY INFORMATION

20. Do not operate tag Before you start servicing the machine, attach a ‘Do Not Operate’ warning tag to the machine in an area that will be visible.

Part number 2775

2775

21

3351

22

Location: Located inside the document compartment.

21. Battery switch Switch off the battery master switch no sooner than 30 seconds after removing the key from the ignition switch.

Keeping of the time limit is necessary for saving the data of the Engine Control Unit (ECU) motor.

Part number 3351

Location: Inside the battery disconnect door.

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2 - SAFETY INFORMATION

2-26

3 - CONTROLS AND INSTRUMENTS

3 - CONTROLS AND INSTRUMENTS###_3_### Access to operator's platform

Proper entry and exit CAUTION Fall hazard!

When entering or exiting the cab, never use the control levers as handholds. Always mount and dismount the machine in a safe way. Maintain a three-point contact with steps, ladders, and/or handholds.

Failure to comply could result in minor or moderate injury.

C0075B

WARNING Fall hazard!

Jumping on or off the machine could cause an injury. Always face the machine, use the handrails and steps, and get on or off slowly. Maintain a three-point contact to avoid falling: both hands on the handrails and one foot on the step, or one hand on the handrail and both feet on the steps.

Failure to comply could result in death or serious injury.

W0141A

Proper entry or exit from the operator platform is the same on both sides • Do not use the steering wheel or other controls or accessories as hand holds when entering or exiting the machine cab or operator’s stand.

• Face the machine when mounting and dismounting.

• Maintain a three-point contact with steps, ladders, and hand holds.

• Mount and dismount the machine only at designated locations that have hand holds, steps, or ladders.

• Do not jump on or off the machine.

SS12K458

• Never mount or dismount from a moving machine.

• Make sure steps, ladders, and platforms remain clean and clear of debris and foreign substances. Injury may result from slippery surfaces.

3-1

1

3 - CONTROLS AND INSTRUMENTS

Operator's seat

Operator's seat DANGER Loss of control hazard!

DO NOT make seat or steering adjustments while the machine is in motion. Ensure all adjustments are locked prior to use. Check the tightness of the securing screws and that the adjustment controls are working properly. Fitting and/or repairing the seat should only be performed by skilled personnel.

Failure to comply will result in death or serious injury.

D0008A

WARNING Avoid injury!

Before starting the engine, securely fasten the seat belt. The seat belt can help ensure your safety if it is properly used and maintained. Never wear a seat belt loosely or with slack in the belt system.

Never wear the belt if it is twisted or pinched between the seat structures.

Failure to comply could result in death or serious injury.

W0142A

(1) Backrest tilt adjustment lever Move and set the backrest tilt position: 1. Lift up on the adjustment lever (1) lean backward or forward until the backrest is in the desired position.

NOTE: Do not sit in the seat and lift up on the adjustment lever to fold the backrest completely forward.

2. Release the adjustment lever to lock the backrest in that position.

(2) Armrest adjustments SS12J277

Set the tilt angle on the armrests: 1. Turn the roller (2) clockwise to increase the angle of the armrest. The armrest will hold this position.

2. Turn the roller (2) counter-clockwise to decrease the angle of the armrest. The armrest will hold this position.

Move the position of the armrests: • Lift up on the armrest to move into an upright position.

This is required when folding the backrest completely forward.

• Push down on the armrests to move them back into the set position.

(3) Seat swivel adjustment lever Adjust the swivel position of the seat: 1. Sit in the operator’s seat.

2. Lift up and hold the adjustment lever (3), rotate the seat.

3. Release the adjustment lever (3) and rotate in the seat until it locks into position.

3-2

1

3 - CONTROLS AND INSTRUMENTS

(4) Seat adjustment bar Move the full seat assembly: 1. Sit in the operator’s seat.

2. Lift up and hold the adjustment bar (4), slide the seat forward or backward.

3. Release the adjustment bar (4), slide the seat until it locks into position.

(5) Seat adjustment lever Lengthen or shorten the sitting area of the operator’s seat: 1. Sit in the operator’s seat.

2. Lift up and hold adjustment lever (5), slide the seat forward or backward.

3. Release the adjustment lever (5), slide the seat until it locks into position.

(6) Seat cushion adjustment knob Adjust the stiffness of the operator’s seat cushion based on operator weight or preference: 1. Turn the adjustment knob clockwise or counter-clockwise until the weight indicator is close to the actual operator’s weight.

NOTE: The weight indicator is shown in kilograms.

Every 10.0 kg equals 22.0 lb.

2. If applicable, turn the adjustment knob (6) clockwise or counter-clockwise to adjust the cushion stiffness to the operator’s preference.

(7) Seat height adjustment Adjust the height of the operator’s seat: 1. Raise the seat, grab underneath the seat cushion on each side of the seat (7) and slowly lift upward until you will hear a click sound. The seat is now at that level.

NOTE: If you lift above the maximum position the seat will drop down to the lowest position.

2. Lower the seat, grab underneath the seat cushion on each side (7) and lift to the highest point. Now lower the seat to the lowest position.

3-3

3 - CONTROLS AND INSTRUMENTS

(8) Lumbar adjustment knob Adjust the lumbar support: • Turn the adjustment knob (8) to increase or decrease the lumbar support.

SS12J278

2

WARNING Equipment failure could cause accident or injury!

Always fasten the seat belt securely before you operate the machine. Inspect seat belt parts for wear and damage. Replace any and all worn or damaged parts of the seat belt prior to operation.

Failure to comply could result in death or serious injury.

W0046C

Seat belt To fasten the seat belt: 1. Sit in the operator’s.

2. Adjust the seat so all controls are easily accessible and operator comfort is achieved.

3. Pull the seat belt cross your lap and insert into the buckle side until a click is heard. Make sure that the belt not twisted and it is securely engaged.

To release the seat belt: • Press the red release button on the buckle and guide the retractable belt back into the reel.

3-4

SS12C077

3

3 - CONTROLS AND INSTRUMENTS

Operator's manual storage Document compartment

The document compartment is located on the backside of the seat.

SS12J279

3-5

1

3 - CONTROLS AND INSTRUMENTS

Forward controls

Dashboard and control panels

RAIL17COM0096FA

1 2

3

4

Turn signal lights switch (optional) Hydraulic oil temperature gauge Engine Control Unit (ECU) diagnostics socket CAN BUS connector

1

5

Compaction meter switch (optional)

9

6

Indicator lamps

10 Fuses

7

Engine speed selector

11

8

Multi-function display

Drum slip control/ 12 Inter-axle differential switch (optional)

Switch panel

Warning light switch (optional)

13 Ignition switch 14

Heater fan switch (optional)

15 Vibration switch

Turn signals - direction indicators (1) (optional) Use the turn signals to inform other motorist which direction you intend to turn the machine.

• Press the right side of the switch when turning to the right.

• Press the left side of the switch when turning to the left.

RAIL17COM0098AA

3-6

2

3 - CONTROLS AND INSTRUMENTS

Hydraulic oil temperature gauge (2) This indicates hydraulic oil temperature during operation.

The optimal operating temperature is 50 – 60 °C (122 – 140 °F).

Oil viscosity class HV 100 HV 68 HV 46 HV 32

Highest permissible temperature 90 °C (194 °F) 90 °C (194 °F) 90 °C (194 °F) 70 °C (158 °F)

RAIL17COM0098AA

3

RAIL17COM0098AA

4

RAIL17COM0098AA

5

RAIL17COM0098AA

6

Diagnostic port (3) Use the diagnostic port to access the Engine Control Unit (ECU), engine actuator units, fault diagnostics, and parameter adjustments.

NOTE: The ECU is designed to process data about engine function and to control engine operation.

CAN BUS connector (4) Used for connecting the data bus.

Compaction meter switch (5) (optional) The Operator's Manual for the Compaction Meter is supplied separately.

3-7

3 - CONTROLS AND INSTRUMENTS

Indicator lamps (6) Battery lamp When lit the machine is using battery power. The light must turn OFF once the machine’s engine is started. If the light remains lit while the engine is running the machine is experiencing a charging issue. Contact your dealer for assistance.

RAIL17COM0097AA

7

RAIL17COM0097AA

8

Parking brake The indicator lamp is on when the parking brake is engaged.

Hydraulic oil level When the hydraulic oil level indicator lamp is on, the hydraulic oil level in the tank is below the minimum required level. The machine will stop and the engine stalls.

NOTICE: The engine can be started once the defect has been repaired and oil in the hydraulic tank has been filled up to its recommended level. Follow the fill procedure in the maintenance section of this manual.

Hydraulic oil filter clogged When the lamp is on, the hydraulic oil filter is clogged NOTICE: Replace the hydraulic oil filter immediately. Follow the replace procedure in the maintenance section of this manual.

3-8

3 - CONTROLS AND INSTRUMENTS

Direction indicators (optional) The indicator lamp flashes on and off when the turn signal is ON. NOTICE: Rapid flashing indicates a failure (defective bulb). Check direction indicator functionality.

Travel controller – neutral (idle) position

RAIL17COM0097AA

9

The indicator lamp is on when the travel controller is in the neutral position.

NOTICE: Make sure the travel controller is in neutral before starting the engine.

Vibration The indicator lamp is on when vibration is ON.

Engine error If the engine error indicator lamp flashes, remove the failure displayed on the multi-function display or contact your authorized dealer.

3-9

RAIL17COM0097AA

10

3 - CONTROLS AND INSTRUMENTS

Coolant level warning lamp If the coolant level warning light comes on,, immediately refill the engine coolant. Check the cooling system for leakage.

WARNING Roll-over hazard!

Observe the maximum permissible gradient when driving uphill and across the slope.

The values given may be lower depending on traction conditions and the actual machine weight.

Failure to comply could result in death or serious injury.

RAIL17COM0097AA

11

RAIL17COM0097AA

12

W1067A

ROPS 2D - Roll Over Preventative System (optional) A flashing ROPS 2D indicator lamp with an acoustic alarm indicates that the machine is at a hazardous angle during cross travel on a slope. Vibration mode will disengage and will not turn on until the machine is at a safe angle.

Engine ventilator warning lamp

The warning lamp is on when the engine ventilator is running.

Engine preheating When lit the engine is preheating because of low ambient temperatures. Wait until the engine preheat lamp is off before attempting to start the engine.

3-10

3 - CONTROLS AND INSTRUMENTS

(7) Engine speed selector Turn the selector dial to adjust the engine speed from maximum to minimum speed settings.

RAIL17COM0105AA

(8) Power View display The Power View display is a multifunctional display that provides information to the operator such as the fuel level, engine hours, engine RPM, coolant temperature, and several other engine function parameters. The display can be adjusted to the operator’s preference.

SS12J284

3-11

14

13

3 - CONTROLS AND INSTRUMENTS

Switches (9) Auxiliary lights (optional) (a) Press the icon to turn ON the auxiliary lights. Press the blank side of the switch to turn OFF the auxiliary lights.

Beacon (optional) (b)

Fender lights (front and rear) and headlights (c)

RAIL17COM0105AA

15

RAIL17COM0104AA

16

This is a three position switch: • Top position – Press the blank side of the switch to turn OFF the fender lights and headlights.

• Middle position – Press the icon to turn ON the fender lights and illuminate the dashboard control panel • Bottom position – Press the icon to turn ON headlights.

Press the icon to turn ON the rear work lights. Press the blank side of the switch to turn OFF the rear work lights.

Rear lights (d) Press the icon to turn ON the rear work lights. Press the blank side of the switch to turn OFF the rear work lights.

Horn (e) Press and hold the icon to sound the horn. Release the switch to deactivate the horn.

Fuses (10)

3-12

3 - CONTROLS AND INSTRUMENTS

Hazard warning lights (11) (optional) Engage hazards to warn others of possible hazardous situations near the machine.

1. Press the icon to turn ON the hazard lights.

2. Press the blank side to turn OFF the hazard lights.

SS12J288

17

SS12J288

18

Drum slip limitation switch (optional) (12) Use only to move the machine onto the loading area of a transport vehicle.

1. Press the icon to turn ON the drum slip limitation.

2. Press the blank side of the switch to turn OFF the drum slip limitation.

NOTE: If the machine is equipped with the drum slip limitation option, then the automated Anti-Slip Control (ASC) feature (standard equipment on the machine) will not activate.

NOTE: When the drum slip limitation feature is ON the vibration feature is blocked.

NOTE: The drum slip limitation will not activate if the ma. Turn the transport chine is in transport speed mode speed switch OFF before using the drum slip limitation function.

Ignition switch (13) • Position 0 – Electric power is available for the lights, cab/hood raising, and the cab climate control system.

• Position I – The dashboard controls are operable.

• Position II – The engine will start.

NOTE: The ignition key is also used to lock and unlock the cab doors, the service hatch underneath the cab, and the tool kit.

RAIL17COM0098AA

3-13

19

3 - CONTROLS AND INSTRUMENTS

Fan switch (cab only) (14) The three position fan switch will enhance air flow inside the cab.

• Top position – Off • Middle position – Fan is on high • Bottom position – Fan is on low.

RAIL17COM0098AA

Vibration selector (15)

The vibration selector switch has three positions.

• Top position – High frequency, low amplitude. Recommended for granular materials.

• Middle position – OFF, neither vibration option is selected.

SS12J288

• Bottom position – Low frequency, high amplitude. Recommended for cohesive materials.

NOTE: Engage the vibration selection before the machine starts to move and stop the machine before changing the vibration selection.

NOTICE: It is not recommended to engage or change the vibration selection while the machine is moving. Damage to the machine hydraulic components may occur that will shorten the life of the components.

3-14

21

20

3 - CONTROLS AND INSTRUMENTS

Display Item 1 2 3

4

5 6 7

Designation WARNING - amber LED lights Alarm for engine failure or minimal fuel level in tank.

SHUTDOWN - red LED lights Alarm for major engine malfunction.

ENTER Selects the Menu or parameter, and conceals or displays active error codes.

RIGHT arrow button - moves cursor up or right Illuminates data on the display or moves the parameter option to the right or down.

LEFT arrow button - moves cursor down or left Illuminates data on the display or moves the parameter option to the left or up.

MENU selection button To enter or exit Menu.

Display

SS12N052

1

NOTICE: If the red LED turns ON - reduce engine power, stop the machine immediately at a safe place, and shut off the engine! Contact your CASE CONSTRUCTION dealer for service. Do not operate the machine unless the defect has been repaired!

NOTICE: The amber LED light indicates engine failure. Reduce engine power, stop the machine immediately at a safe place, and shut off the engine! Repair the problem or contact your CASE CONSTRUCTION dealer. Do not operate the machine unless the defect has been repaired!

NOTICE: If the multifunctional display shows a code and engine fault outline, contact your CASE CONSTRUCTION dealer.

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3 - CONTROLS AND INSTRUMENTS

Navigation basics Start the engine and the four-parameter default screen appears on the display.

NOTE: The default screen can be changed by the operator.

RAIL13COM0173AA

1

RAIL13COM0174AA

2

RAIL13COM0175AA

3

Press either Arrow button (1) to switch between the two available four-parameter screens.

Press the Enter button (2) to select the default single parameter screen.

Use the Arrow buttons (1) to scroll through the available single parameter screens.

Press the Enter button (2) to select the default four-parameter screen.

3-16

3 - CONTROLS AND INSTRUMENTS

Display menu options Press the Menu button to access the display’s menu options.

• The first selection on the menu will be one of the following.

• “GO TO 4 - UP DISPLAY” – Press Menu (1) or Enter (2) and you will return to the default four parameter operating display.

• “GO TO 1- UP DISPLAY” – Press Menu (1) or Enter (2) and you will return to the default single parameter operating display.

NOTE: If the operator was viewing a four parameter screen when the Menu button is pressed than “GO TO 4 - UP DISPLAY” will be shown. If the operator was viewing a single parameter screen when the Menu button is pressed than “GO TO 1 - UP DISPLAY” will be shown.

RAIL13COM0181AA

4

RAIL13COM0095AA

5

RAIL13COM0178AA

6

RAIL13COM0180AA

7

LANGUAGES 1. Press the Menu button (1) to access the display’s menu options.

2. Press the Arrow buttons (2) until “LANGUAGES” is highlighted.

3. Press the Enter button (3) to select from the available languages.

NOTE: The asterisk * indicates the current language selected.

4. Press either arrow button (2) to scroll through the language options. Highlight the desired language.

5. Press the Enter button (3) to save as the default language.

6. Press Menu button (1) to exit.

3-17

3 - CONTROLS AND INSTRUMENTS

STORED CODES 1. Press the Menu button (1) to access the display’s menu options.

2. Press the Arrow buttons (2) until “STORED CODES” is highlighted.

RAIL13COM0177AA

8

RAIL13COM0179AA

9

3. Press the Enter button (3) to view the stored fault code(s).

When the word “MORE” appears on the display you have more than one stored fault code.

4. Use the Arrow buttons (2) to scroll through the stored fault codes.

5. Press the Menu button (3) to exit.

RAIL13COM0179AA

10

RAIL13COM0098AA

11

ENGINE CONF (engine configuration) NOTE: The set parameters are the best possible parameters for checking engine functionality. Modification is not allowed.

1. Press the Menu button (1) to access the display’s menu options.

2. Press either Arrow buttons (2) until “ENGINE CONF” is highlighted.

3. Press the Enter button (3) to view the engine configuration parameters.

4. Use the Arrow buttons (2) to scroll through the engine parameters.

5. Press the Menu button (1) to exit.

3-18

3 - CONTROLS AND INSTRUMENTS

SETUP 1-UP DISPLAY Choose one of three options “USE DEFAULTS”, “CUSTOM SETUP”, and “AUTOMATIC SCAN”.

1. Press the Menu button (1) to access the display’s menu options.

2. Press the Arrow buttons (2) until “SETUP 1-UP DISPLAY” is highlighted.

3. Press Enter button (3) to view the single parameter display options.

“USE DEFAULTS” RAIL13COM0099AA

12

RAIL13COM0096AA

13

A. This is the factory default single parameter display setting.

1. Press the Arrow buttons (2) until “USE DEFAULTS” is highlighted.

2. Press the Enter button (3) and “RESTORED TO DEFAULTS” will appear in the display.

3. Press the Menu button (1) to exit.

“CUSTOM SETUP” B. The operator may select which parameters appear and the order they appear on the display during machine operation.

1. Press the Arrow buttons (2) until “CUSTOM SETUP” is highlighted.

2. Press the Enter button (3) and the list of parameters will appear.

3. Use the Arrow buttons (2) to scroll and highlight the parameters.

4. Press the Enter button (3) to select a parameter.

The parameter will be assigned a number to represent the order it will appear. Parameter’s with a 1 or 2 will be set as the display’s default. Parameter’s without a number will not appear nor will it be available on the display during machine operation.

5. Press the Enter button (3) to deselect a parameter that has an assigned number. Parameter’s without a number will not appear nor will it be available on the display during machine operation.

6. Press the Menu button (1) to exit.

“AUTOMATIC SCAN” C. The display will scroll and momentarily pause on each available parameters from “USE DEFAULTS” or “CUSTOM SETUP”. The default setting for automatic scan is OFF. 1. Press the Arrow buttons (2) until “AUTOMATIC SCAN” is highlighted.

2. Press the Enter button (3).

3. Use the Arrow buttons (2) to highlight “ON” or “OFF”.

4. Press Menu button (1) to exit.

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3 - CONTROLS AND INSTRUMENTS

SETUP 4-UP DISPLAY Choose one of two options “USE DEFAULTS” or “CUSTOM SETUP”.

1. Press the Menu button (1) to access the display’s menu options.

2. Press the Arrow buttons (2) until “SETUP 4-UP DISPLAY” is highlighted.

3. Press Enter button (3) to view the single parameter display options.

“USE DEFAULTS” A. This is the factory default for two sets of four parameter display settings.

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1. Press the Arrow buttons (2) until “USE DEFAULTS” is highlighted.

2. Press the Enter button (3) and “RESTORED TO DEFAULTS” will appear in the display.

3. Press the Menu button (1) to exit.

“CUSTOM SETUP” B. The operator may select which parameters appear and the order they appear on the display during machine operation.

1.

Press the Arrow buttons (2) until “CUSTOM SETUP” is highlighted.

2.

Press the Enter button (3) and the four parameters will appear.

3.

Use the Arrow buttons (2) switch between the four parameter screens.

4.

Press the Enter button (3) to select the four parameter screen you want to edit.

5.

Use the Arrow buttons (2) to highlight the quadrant you want to edit.

6.

Press Enter button (3) and a list of parameters will appear.

7.

Use the Arrow buttons (3) to highlight the new parameter to be placed in the selected quadrant.

8.

Press Menu button (1) to exit to the “CUSTOM SETUP” screen.

9.

Repeat the parameter selection procedure until you fill all the quadrants in both four parameter screens.

1 = upper left quadrant 2 = lower left quadrant

3 = upper right quadrant 4 = lower right quadrant

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16

3 - CONTROLS AND INSTRUMENTS

SELECT UNITS You may choose how your measured information is displayed.

• “ENGLISH” – the variables will be displayed in PSI, °F. • “METRIC KPA” – the variables are displayed in kPa, °C. • “METRIC BAR” – the variables are displayed in bar, °C. 1. Press the Menu button (1).

2. Press the Arrow buttons (2) until “SELECT UNITS” is highlighted.

3. Press the Enter button (3) to view the options.

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4. Use the Arrow buttons (2) to highlight the desired option.

5. Press the Menu button (1) to exit.

ADJUST BACKLIGHT Adjust the intensity of the display’s backlight.

1. Press the Menu button (1).

2. Use the Arrow buttons (2) until “ADJUST BACKLIGHT” is highlighted.

3. Press the Enter button (3)to view the backlight setting.

4. Use the Arrow buttons (2) to adjust the backlight intensity.

5. Press Menu button (1) to exit.

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3 - CONTROLS AND INSTRUMENTS

ADJUST CONTRAST Adjust the intensity of the text or graphics on the display.

1. Press the Menu button (1).

2. Use the Arrow buttons (2) until “ADJUST CONTRAST” is highlighted.

3. Press the Enter button (3) to view the contrast setting.

4. Use the Arrow buttons (2) to adjust the contrast.

5. Press Menu button (1) to exit.

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UTILITIES Provides display configurations. It is recommended you do not modify any of the settings in the “UTILITIES” menu.

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3 - CONTROLS AND INSTRUMENTS

Engine fault signaling NOTICE: If an alarm for engine fault or minimum fuel level in tank appears on the display, reduce engine power, move the machine to a safe spot, stop the machine, and shut off the engine. Do not operate the machine unless the fault is resolved. If necessary, contact your authorized CASE CONSTRUCTION dealer.

If an engine malfunction is detected by the Engine Control Unit (ECU) the amber LED light on the display will be ON and an audible alarm will occur.

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The display will show the engine fault code.

If the word “MORE” appears on the display, this indicates the Engine Control Unit (ECU) has detected more than one engine fault. Use the arrow buttons to scroll through the faults one by one.

NOTE: When multiple codes occur the total number will appear in the upper left-hand corner of the display.

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3 - CONTROLS AND INSTRUMENTS

Press the Enter button to acknowledge and hide the engine fault code.

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The display returns to the single parameter display with an active fault warning icon in the right-hand corner.

or The display will return to the four parameter display with an active fault warning icon in the center of the display.

NOTE: Anytime the warning icon is on the display you may press the Enter button to view the code. Press the Enter button again to return to the default parameter display.

NOTICE: Contact your authorized CASE CONSTRUCTION dealer if you require assistance with resolving the fault code(s).

NOTE: The warning icon will remain on the display until the engine fault is resolved.

3-24

3 - CONTROLS AND INSTRUMENTS

Engine shutdown alarm NOTICE: If an alarm for a major engine fault appears on the display, reduce engine power, move the machine to a safe spot, stop the machine, and shut off the engine. Do not operate the machine unless the fault is resolved. Contact your authorized CASE CONSTRUCTION dealer.

If a major engine malfunction is detected by the Engine Control Unit (ECU) the red LED light on the display will be ON and an audible alarm will occur.

NOTICE: Continuing to operate a machine with a major engine fault will force the Engine Control Unit (ECU) to derate engine power in order to protect the engine from further damage.

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The display will show the major engine fault code.

If the word “MORE” appears on the display, this indicates the Engine Control Unit (ECU) has detected more than one engine fault. Use the arrow buttons to scroll through the faults one by one.

NOTE: When multiple codes occur the total number will appear in the upper left-hand corner of the display.

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3 - CONTROLS AND INSTRUMENTS

Press the Enter button to acknowledge and hide the engine fault code.

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The display returns to the single parameter display with an active fault shutdown icon in the right-hand corner.

or The display will return to the four parameter display with an active fault shutdown icon in the center of the display.

NOTE: Anytime the warning icon is on the display you may press the Enter button to view the code. Press the Enter button again to return to the default parameter display.

NOTICE: Contact your authorized CASE CONSTRUCTION dealer if you require assistance with resolving the fault code(s).

NOTE: The shutdown icon will remain on the display until the engine fault is resolved.

3-26

3 - CONTROLS AND INSTRUMENTS

Right-hand side controls

Right-hand side controls Travel controller (1)

The travel controller has three positions: Right — The machine brakes are on. The machine can only be started at this controller position. If the machine brakes are on, the neutral and brake lamps are on. The vibration is deactivated at this controller position.

Central — The machine brakes release and the machine is in the neutral position. The neutral lamp will come on. The vibration is deactivated at this controller position.

Left — The machine brakes release. The engine speed is increased to the maximum (or to the reduced - set by the engine speed selector). If the machine operator returns the lever back to the central position, the engine speed will drop automatically to its idle speed - 1100 RPM. Vibration is only active in the working speed and is deactivated when driving at the travel speed.

If the controller is in the left position, the machine drives off moving the controller forward or backward.

Vibration switch (2) You can turn on vibration when driving or at any of the working speeds.

If the travel speed switch is on you will not be able to engage vibration mode

Blade control buttons (3) (optional) • Blue button – blade raising • White button – blade lowering • Red button – blade floating position

3-27

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3 - CONTROLS AND INSTRUMENTS

Emergency stop button (4) In emergency situations press the emergency stop button. The machine immediately comes to a standstill, the engine shuts down, and the parking brake engages.

If the emergency stop button is pressed. The button remains engaged and the machine will not start until it is disengaged. To disengage, turn the push button clockwise approximately 1/4 turn until it releases.

NOTICE: Only press the emergency stop button in an emergency situation.

Speed selector (5) Select from three working speeds while driving.

NOTE: The speed selection is ignored when the travel speed switch (6) is ON.

Travel speed switch (6) With travel speed switch ON the machine will reach maximum speed at reduced tractive force when the travel controller is moved completely forward or backward.

NOTE: The operator may press the travel speed switch while the machine is moving.

NOTICE: Do not turn off the travel speed at high speed.

Sudden deceleration (retardation) will occur followed by an impact within the hydraulic system. Turn off the travel speed at low speeds or when the machine is stationary.

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3 - CONTROLS AND INSTRUMENTS

Overhead controls

Overhead controls

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Blowers (1)

Rear wiper switch (5)

Air conditioning (2) (optional)

Front wiper switch (6)

Windshield Washer switch (3)

Cab light (7)

Fan switch – fan induces ambient air (4)

3-29

3 - CONTROLS AND INSTRUMENTS

3-30

4 - OPERATING INSTRUCTIONS

4 - OPERATING INSTRUCTIONS###_4_### Commissioning the unit

Before starting the engine WARNING IMPROPER OPERATION OF THIS MACHINE CAN CAUSE DEATH OR SERIOUS INJURY. MAKE SURE THAT EVERY OPERATOR: -is instructed in the safe and proper use of this machine.

-reads and understands the operator's manual for this machine.

-reads and understands ALL safety signs on the machine.

Failure to comply could result in death or serious injury.

W0188A

WARNING Avoid injury!

Do not operate the machine while under the influence of alcohol or drugs.

Failure to comply could result in death or serious injury.

W0160A

Before starting the engine 1. Perform a daily walk around and visual inspection of the machine.

2. Make sure that the fluids and lubricants are suitable for prevailing conditions.

3. Check the level of all fluids (engine oil, fuel, hydraulic fluid, and coolant).

4. Carry out the daily maintenance operations.

5. Check for loose connections, faulty hoses, oil leaks, debris or trash buildup, loose bolts, damaged, or missing parts that could affect the normal and safe operation of the machine.

6. Make sure no one is standing in the machine working area.

4-1

4 - OPERATING INSTRUCTIONS

Starting the unit

Starting the engine WARNING Unexpected machine movement!

Before starting the engine, be sure all controls are in neutral or disengaged. This prevents the accidental start up of power-driven equipment.

Failure to comply could result in death or serious injury.

W0169A

WARNING Hazard to bystanders!

Always sound the horn before starting the machine. Make sure the work area is clear of other persons, domestic animals, tools, etc. before you operate the machine. Never allow anyone in the work area during machine operation.

Failure to comply could result in death or serious injury.

W0304A

NOTICE: Do not attempt to start for more than 30 s. Wait at least 2 min between starting attempts. Repeat the start attempt a maximum of 3 times. Then perform fuel system troubleshooting. Absence of smoke in the exhaust indicates a malfunction in the fuel supply to the engine. Troubleshoot the fuel system or contact your authorized CASE CONSTRUCTION dealer for assistance.

NOTICE: Do not increase engine speed abruptly. Let the engine run for 3 – 5 min at idling speed to stabilize pressure in the engine and allow the bearings time to be lubricated. Do not let the engine idle for more than 10 min as this could lead to engine damage!

1. Confirm the master disconnect switch is in position I. 2. Sit in the operator’s seat.

3. Make all necessary operator’s seat and control adjustments.

4. Fasten seat belt.

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4 - OPERATING INSTRUCTIONS

4. Make sure the travel controller is to the right to engage the parking brake.

5. Turn the key in the ignition switch to position I. The indicator lamps for parking brake, recharging, neutral, and engine preheating (depending on ambient temperature) will light. The ROPS 2D (optional) indicator lamp will light briefly, accompanied by an audible alarm.

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The display will default to the four parameter screen.

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6. Make sure that the emergency stop is disengaged.

To disengage turn the button approximately 1/4 clockwise.

7. Place the travel controller in the neutral (middle) position.

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5

4 - OPERATING INSTRUCTIONS

8. Sound the horn.

9. If applicable, wait until the preheating indicator lamp goes OFF. Turn the key to position II to start the engine. Release the key once the engine has started.

NOTE: You must turn the ignition key back to position “0” if the engine does not start before you attempt another start.

NOTICE: Do not load the engine at full capacity until it reaches a temperature of 60 °C (140 °F).

NOTICE: Once started, check the recharging function; the indicator lamp must go OFF. If the recharging lamp remains ON contact your authorized CASE CONSTRUCTION dealer.

4-4

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4 - OPERATING INSTRUCTIONS

Starting is disabled NOTICE: Do not attempt to start for more than 30 s. Wait at least 2 min between starting attempts. Repeat the start attempt a maximum of 3 times. Absence of smoke in the exhaust indicates a malfunction in the fuel supply to the engine. Troubleshoot the fuel system or contact your authorized CASE CONSTRUCTION dealer for assistance.

Starting is disabled when • The parking brake is not engaged.

• The travel controller is not in the neutral (N) position.

• The Emergency stop button is engaged.

• The operator is not sitting in the seat.

• The hydraulic oil level is below the required minimum.

4-5

4 - OPERATING INSTRUCTIONS

Starting with cables from an external power source WARNING Hazardous chemicals!

Battery electrolyte contains sulfuric acid. Contact with skin and eyes could result in severe irritation and burns. Always wear splash-proof goggles and protective clothing (gloves and aprons). Wash hands after handling.

Failure to comply could result in death or serious injury.

W0006A

WARNING Avoid injury!

Follow ALL of the precautions listed below.

Failure to comply could result in death or serious injury.

W1091A

• To connect the cables correctly to the battery of this machine, see the correct method illustrated on this page.

• Batteries contain sulfuric acid and during charging generate a highly explosive mixture of hydrogen and oxygen gases. Never use equipment that generates flames or sparks to check the electrolyte level.

• Do not connect the (–) cable to the (–) of the discharged battery of the machine being started! There is risk of strong sparking during the course of starting, followed by explosion of battery-generated gas.

• When removing the battery terminal for any reason, do not allow the negative and positive cables to touch or to make contact with the battery. Battery posts, terminals, and related accessories contain lead and lead compounds.

• Operate the starter from the operator seat only.

When using an auxiliary starting source, its power supply must have a starting voltage of 24 V. Starting with jumper cables from a different machine 1. Connect one end of the (+) cable pole to the (+) pole of the discharged battery.

2. Connect the other end of the (+) cable pole to the (+) pole of the machine battery providing starting voltage.

3. Connect one end of the (-) pole to the (-) pole of the vehicle battery providing starting voltage.

4. Connect the other end of the (-) cable pole to a good frame ground or the engine block itself away from the discharged battery.

5. Start the engine of the disabled machine. See starting the engine in this manual.

6. Remove the (-) cable pole connection first and then the (+) cable pole cable connection last.

4-6

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4 - OPERATING INSTRUCTIONS

Stopping the unit

Stopping the machine WARNING Unexpected machine movement!

When the machine is stationary and the engine is running, the parking brake must be ON. Failure to comply could result in death or serious injury.

W1107A

WARNING Unexpected movement!

NEVER park the machine on a slope with a gradient of over 15 percent.

Failure to comply could result in death or serious injury.

W1108A

NOTICE: After machine work is complete. Allow the engine to idle for 3 min before shut down. This allows the turbocharger to cool down. Do not turn off a hot engine.

1. Use the button the travel controller to turn OFF the vibration.

2. Move the travel controller to the neutral (middle) position.

3. Move the travel controller to the right to engage the parking brake.

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4. Turn the ignition key to the 0 position and remove the key from the ignition switch.

5. Close the ignition switch cover.

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4 - OPERATING INSTRUCTIONS

Emergency stopping the engine WARNING Avoid injury and/or machine damage!

Apply only in the following situations: 1. It is not possible to stop the engine using the ignition key.

2. It is not possible to stop the machine by moving the travel controller to neutral.

Failure to comply could result in death or serious injury.

W1116A

NOTICE: Do not press the emergency stop button during normal operation just to shut OFF the engine.

1. Press the emergency stop button. The machine will immediately come to a complete stop, the engine will shut off, and the parking brake will engage.

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Before you start the machine 1. Move the travel controller to the right position to engage the parking brake.

2. Turn the Emergency stop button approximately 1/4 turn clockwise until it disengages.

6. Turn the ignition key to position I.

4-8

4 - OPERATING INSTRUCTIONS

7. Sound the horn.

8. Turn the ignition key to position II, release the key after the engine starts.

NOTE: If the engine doesn’t start, you must turn the ignition key to position “0” before you attempt another start.

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4

4 - OPERATING INSTRUCTIONS

Moving the unit

Forward and reverse travel WARNING Hazard to bystanders!

Always sound the horn before starting the machine. Make sure the work area is clear of other persons, domestic animals, tools, etc. before you operate the machine. Never allow anyone in the work area during machine operation.

Failure to comply could result in death or serious injury.

W0304A

WARNING Run-over hazard!

Only operate the machine when sitting in the operator’s seat. Do not try to bypass the operator presence safety system by placing heavy objects on the seat.

Failure to comply could result in death or serious injury.

W0318A

1. Start the machine. Follow the procedure on 4-2.

2. Turn off the travel speed switch (1). This activates the working speeds.

3. Use the speed selector switch (3) to select an appropriate range of working speeds (1–3).

4. Move the travel controller (2) from the right to the farthest left position to disengage the parking brake. The parking brake and neutral indicator lamps will turn off.

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5. Adjust the engine throttle control to the desired setting.

NOTE: It is possible to switch working speeds while driving.

NOTICE: DO NOT run the engine at its full power until it reaches a temperature of 60 °C (140 °F) NOTICE: DO NOT turn off the drum slip limitation switch at high speeds - that leads to a sudden deceleration and shock in the hydraulic system. Turn off the drum slip limitation switch at low speeds or when the machine is stopped.

4-10

4 - OPERATING INSTRUCTIONS

Traveling on a hill WARNING Driving hazard!

Hillside operations can be dangerous. Rain, snow, ice, loose gravel, or soft ground, etc. can change the ground conditions. You must make a judgment if it is safe to operate your machine on any hillside or ramp.

Failure to comply could result in death or serious injury.

W0144A

WARNING Driving hazard!

Before driving downhill, turn OFF the transport speed controller.

Failure to comply could result in death or serious injury.

W1115A

WARNING Roll-over hazard!

Observe the maximum permissible gradient when driving uphill and across the slope. The values given may be lower depending on traction conditions and the actual machine weight.

Failure to comply could result in death or serious injury.

W1067A

NOTICE: Do not turn off the drum slip limitation switch at high speed. Sudden deceleration (retardation) will occur followed by an impact within the hydraulic system. Turn off the drum slip limitation switch at low speeds or when the machine is stationary.

NOTE: Refer to the specifications section in this manual for your machine weight and maximum permissible gradient travel.

When driving in difficult terrain with decreased adhesion, activate the drum slip limitation switch– optional. After passing the difficult terrain, turn off the function.

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Uphill travel Use the speed selector switch (1) set to “3” when climbing uphill. This achieves maximum tractive force (gradeability) of the machine.

NOTE: When the travel speed switch (2) is ON, the speed selector switch (1) is bypassed and vibration is blocked.

NOTE: The Anti-Slip Control (ASC) is an automatic feature and does not require the operator to select the feature.

4-11

4 - OPERATING INSTRUCTIONS

NOTE: This image is an example only. For detailed information regarding the maximum permissible gradient specific to your machine model refer to the specification section in this manual.

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Downhill travel Select a low gear speed using the speed selector switch for maximum control of the machine’s speed when travelling downhill. The greater the incline the lower the gear that should be used.

4-12

4 - OPERATING INSTRUCTIONS

Across slope travel (optional) Always use caution when traveling across a slope. When possible always travel uphill or downhill but in some applications traveling across the slope is necessary so be aware of the ROPS2D indicator lamp.

NOTICE: When the ROPS2D indicator lamp comes on and an acoustic signal sounds indicating the machine is on a slope with an incline greater than 12°. Vibration will cease if the machine angle increases to 15°.

4-13

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4 - OPERATING INSTRUCTIONS

Parking the unit

Parking the machine WARNING Unexpected movement!

NEVER park the machine on a slope with a gradient of over 15 percent.

Failure to comply could result in death or serious injury.

W1108A

NOTICE: After removing the key from the Ignition switch, wait at least 30 s before switching Off the Master Disconnect Switch. This time delay is necessary to give the Engine Control Unit (ECU) time to save data.

1.

Locate a flat, paved surface. Confirm there is no potential of natural hazard (landslide, potential flooding due to any deluges, etc.) at the location.

2.

Stop the machine in the designated spot.

3.

Follow the procedure on page 4-7.

4.

Turn the Master Disconnect Switch to the 0 position.

5.

Clean the machine to get rid of any coarse dirt.

6.

Conduct an overall inspection of the machine and repair any defects that occurred during operation.

7.

Check that the tires have sufficient pressure.

8.

Use chocks to secure the wheels and drum.

9.

Lock the covers of instruments or the cab and door underneath the operator’s platform.

4-14

5 - TRANSPORT OPERATIONS

5 - TRANSPORT OPERATIONS###_5_### Preparing for road transport

Preparing for road transport WARNING Avoid injury!

Know all rules, regulations, laws, and required safety equipment for transporting or operating this machine on a road or highway. See your dealer to obtain a rotating beacon, backup alarm, and other safety equipment.

Failure to comply could result in death or serious injury.

W1063A

WARNING Transport hazard!

Follow ALL of the precautions listed below.

Failure to comply could result in death or serious injury.

W1104A

• The machine must be transported on a vehicle on public roads (towing the machine instead of transporting it is not permitted).

• Engage the machine’s articulation latch before lifting the machine. Do not drive the machine with the articulation latch engaged.

• Outside of public roads, the machine can move on its own.

• Engage the machine’s articulation latch after you drive onto the carrier and have the machine in the final transport position. Do not drive the machine with the articulation latch engaged.

• Be aware of machine’s actual mass, including weight and additional load in ballast spaces of machine. Only use a transporting vehicle that can safely and sufficiently handle the machine’s specifications listed in this manual.

• If the machine is equipped with the drum slip limitation feature engage it before driving onto the carrier platform.

• While the machine is moving onto or down from the carrier, all persons except for the machine operator must be as far away as possible to avoid being hit should there be an accident (machine fall).

• The employee guiding the machine must be able to effectively communicate with the operator using hand signals. The guide must stay in one spot within the operator’s field of vision (in visual contact) and beyond the reach of the roller all the times when it is moving onto or moving down from the carrier.

• Only a trained person may perform the machine tiedown.

• Observe safety regulations during loading and unloading.

• Do not walk beneath the hung load. Keep out of the area beneath the hanging load.

• Never use a chain.

• Use a crane of sufficient loading capacity.

• Use corresponding and unbroken rigging of sufficient loading capacity.

• It is recommended that the machine should be tied starting from the left rear anchor point. After the machine has been tied, the means of anchoring must not be in contact with tires, as such contact could result in damage to the tire.

• No personal may stay inside cab (on platform) or on the machine during its transportation.

5-1

5 - TRANSPORT OPERATIONS

• During loading and unloading, the vehicle transporting the machine must be braked and mechanically locked against any undesired movement by means of wheel chocks (3).

• Mechanically secure the machine to the carrier from all four sling (anchor) points (1) on the machine. Chock the drum and wheels (2). Secure in a way that no machine movement (forward, reverse, side-shift, or tilting) is allowed.

• The maximum permitted force for fastening the machine to a vehicle using rear slings is 5 t (11023 lb).

5-2

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5 - TRANSPORT OPERATIONS

Loading the machine Machine loading Follow all precautions listed on the previous page 5-1.

1. Start the machine and prepare for travel. Refer to the starting procedure in this manual.

2. Align the machine close to the transporting vehicle ramps (rubber pads or wooden planks). Ensure that you will drive straight onto the carrier platform.

3. If available, engage the Drum Slip Limitation switch.

4. Drive onto the carrier platform.

5. Park the machine.

6. Stop the engine and remove the key.

7. Make sure the machine is properly positioned on the carrier platform.

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Secure the articulation joint 1. Fold down the arm (3).

2. Turn the cotters (chocks) (4).

NOTE: The chocks are optional.

3. Insert the pins (1) and (2).

4. Lock with retaining pin (5).

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5 - TRANSPORT OPERATIONS

Secure the machine on the transport vehicle Secure in a way that no machine movement (forward, reverse, side-shift, or tilting) is possible.

1. Chock the drum and wheels (2) 2. Mechanically secure the machine to the carrier from all four sling (anchor) points (1) on the machine (indicated with the safety sign).

NOTICE: After the machine has been tied, the means of anchoring must not be in contact with tires, as such contact could result in damage to the tire.

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3. After a few miles of transporting the machine, make sure that the machine maintained it’s position on the transport vehicle.

5-4

5 - TRANSPORT OPERATIONS

Loading the machine using a ramp • When loading the machine using a ramp, all safety regulations related to loading of the machine valid in the place of loading must be adhered to. The ramp must have appropriate loading capacity, anti-slip surface and must be stored on a flat surface.

• Maximum permissible incline of the ramp is 30%

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5

5 - TRANSPORT OPERATIONS

Loading the machine with a crane 1. Park the machine and remove the key.

Secure the articulation joint 2. Fold down the arm (3).

3. Turn the cotters (chocks) (4).

NOTE: The chocks are optional.

4. Insert the pins (1) and (2).

5. Lock with retaining pin (5).

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6

NOTE: You must know the machine’s actual mass, including weight and additional load in ballast spaces of machine. Use the loading diagrams on your machine as a guide.

6. Attach suitable rigging equipment to all four of the machine’s lifting points.

7. Lift and place the machine on the transporting vehicle platform.

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Secure the machine on the transport vehicle Secure in a way that no machine movement (forward, reverse, side-shift, or tilting) is possible.

1. Chock the drum and wheels (2) 2. Mechanically secure the machine to the carrier from all four sling (anchor) points (1) on the machine (indicated with the safety sign).

NOTICE: After the machine has been tied, the means of anchoring must not be in contact with tires, as such contact could result in damage to the tire.

3. After a few miles of transporting the machine, make sure that the machine maintained it’s position on the transport vehicle.

5-6

5 - TRANSPORT OPERATIONS

Recovery transport

Towing the machine WARNING Transport hazard!

Follow ALL of the precautions listed below.

Failure to comply could result in death or serious injury.

W1104A

• Before releasing the parking brake, secure the machine with wheel chocks!

• Do not touch hot parts of the machine. Risk of burning!

• Do not start the engine while the machine is being towed!

• Do not tow the machine for a distance over 300 m (984.3 ft).

• The maximum speed limit while towing the machine is 2 km/h (1.2 mph).

• Due to leakage, the pressure in the brakes may drop during the course of towing.

• Regularly check that the machine brakes do not become hot while towing the machine.

• See also page 2-2.

NOTICE: A sunk machine can be towed for a short distance if the engine is running and the travel drive and steering are operational. The operator on a towed machine must steer the machine in the direction of towing. Unless the engine works, there is a fault in the hydraulic system or the travel pump is malfunctioning, you must release the parking brake and close the hydraulic circuit. See the following pages to release the parking brake and close the hydraulic circuit. When the brakes are released and the hydraulic circuit for travel is closed, all of the brakes are disabled!

NOTE: These are general requirements for safe towing of a damaged machine under normal conditions. Consult with your dealer regarding any and all other situations that may occur while towing the machine.

NOTICE: The machine is not intended to tow other equipment.

The machine is equipped with the following for towing: Two eyelets (1) on the drum frames plus a front towing attachment (2) (optional).

SS12J338

1

SS12J339

2

Rear towing attachment.

NOTICE: Use both lugs when towing the machine.

5-7

5 - TRANSPORT OPERATIONS

Disengage the parking brake 1. Remove the hose (1) from the clamp (2).

RAIL14COM0162AA

3

RAIL14COM0162AA

4

RAIL14COM0161AA

5

RAIL14COM0162AA

6

2. Disconnect the hose (1) from the tube (2).

3. Remove the cap (2) from the hose (1).

4. Connect the hose (2) to the tube (1).

5-8

5 - TRANSPORT OPERATIONS

5. Cap the hose (1).

6. Secure the capped hose (1) with the clamp (2).

RAIL14COM0162AA

Close the travel hydraulic circuit.

6. Hold the outer portion of the multipurpose valve on the drive pump.

7. Turn the inner portion of the valve three full turns counter-clockwise.

8. Repeat the procedure on the other multipurpose valve.

SS12J342

8

SS12J343

9

This procedure is easier with the assistance of another person.

9.

Have the assistant insert the key into the ignition and turn to position I.

10. The parking lamp should turn on. Have the assistant monitor the parking brake lamp and notify you when the parking lamp turns off.

11. Remove the access panel below the operator platform.

12. Insert the hand pump lever into the manual pump coupler fitting.

NOTE: This is normally used to raise or lower the cab or canopy.

13. Move the hand pump lever side to side. The pressure in the travel circuit will increase and release the parking brake. The assistant should notify you when the parking lamp turns off.

SS12J313

5-9

10

7

5 - TRANSPORT OPERATIONS

Restoring to the original state 1. Hold the outer portion of the multipurpose valve on the drive pump.

2. Turn the inner portion of the valve three full turns clockwise.

3. Repeat the procedure on the other multipurpose valve.

RAIL14COM0163AA

11

RAIL14COM0162AA

12

RAIL14COM0162AA

13

RAIL14COM0161AA

14

4. Remove the hose (1) from the clamp (2).

5. Disconnect the hose (1) from the tube (2).

6. Remove the cap (2) from the hose (1).

5-10

5 - TRANSPORT OPERATIONS

7. Connect the hose (2) to the tube (1).

RAIL14COM0162AA

15

RAIL14COM0162AA

16

8. Cap the hose (1).

9. Secure the capped hose (1) with the clamp (2).

10. Insert the key into the ignition and turn to position I. The parking lamp should turn on.

SS12J343

5-11

17

5 - TRANSPORT OPERATIONS

5-12

6 - WORKING OPERATIONS

6 - WORKING OPERATIONS###_6_### General information

Run in period of a new machine WARNING Avoid injury and/or machine damage!

During the run-in period for new machines or after overhaul, be aware that brakes may be less efficient and longer stopping distances may be required.

Failure to comply could result in death or serious injury.

W1073A

When putting a new machine into operation, the machine should not be run at full power for the first 50 h (driving uphill with vibration).

6-1

6 - WORKING OPERATIONS

Operating the machine at high altitudes NOTICE: Engine power is affected by the environment in which the machine is operated. The machine may be used up to a maximum altitude of 3658 m (12001 ft).

As altitude increases, the atmospheric pressure and specific gravity of intake air decrease, which in turn reduces engine performance.

If the engine emits black smoke at altitudes of over 1500 m (4921.26 ft),contact your authorized dealer.

6-2

6 - WORKING OPERATIONS

Operating the machine at high temperatures and humidity The higher the air temperature and humidity, the lower the engine performance. Both factors reducing performance are dependent on each other: • With every 10 °C (50 °F) of temperature increase, power drops by up to 4% (at constant humidity) • With every 10% of increased relative humidity, power drops by up to 2% (at constant temperature).

Remove the fender shields from the hood. More hot air will escape the engine compartment and improve engine cooling. Attach the fender shields when the temperature and humidity decreases.

NOTE: For oil of viscosity class HV 46 , the maximum permissible oil temperature is 80 °C (176 °F). For HV 32 oil, the maximum permissible oil temperature is 70 °C (158 °F). In an environment where hydraulic oil circulates at a constant temperature of about 90 °C (194 °F); we recommend having the hydraulic oil replaced with oil that is denser by one class and with HV 100 kinematic viscosity.

SS12J344

6-3

1

6 - WORKING OPERATIONS

Operating the machine at low temperatures NOTICE: Normal engine coolant operating temperature is 60 – 100 °C (140 – 212 °F).

NOTICE: The machine may only be used at its full capacity after fluid has been heated to it’s minimum operating temperature. If necessary partially cover the rear grill of the hood.

NOTICE: When using HV 100 oil in the hydraulic system, never start the machine at ambient temperatures below +2 °C (36 °F). If the machine will be operated for one month or more at ambient temperatures below -8 °C (18 °F), replace the oil in the hydraulic system with oil of viscosity class HV 46. At temperatures below -13 °C (9 °F), use oil of viscosity class HV 32. It is impossible to start the machine below -23 °C (-9 °F) without preheating of the filling fluids.

Compacting during winter season depends on the content of fine particles and water in the soil being compacted. As the temperature drops below the freezing point, the soil becomes more solid and harder to compact.

At temperatures below 0 °C (32 °F), it is possible to compact only dry soils (and stony, loose materials), or carry out rapid compaction of non-frozen materials (before they freeze).

Preparation for work at low temperatures 1. Check concentration of the engine coolant.

2. Replace the engine oil with one recommended for the given range of low ambient temperatures.

3. Use hydraulic oil of corresponding cinematic viscosity.

4. Replace the drum transmission fluid with one recommended for the given operating temperature range of the transmission.

5. Use winter fuel.

6. Check that the batteries are charged.

NOTE: If necessary, remove the batteries and store them in a warm room prior to operation. Warming the batteries to approximately 20 °C (68 °F) will lower the maximum cold starting temperature an additional 4 – 5 °C ( 7.2 – 9.0 °F).

6-4

6 - WORKING OPERATIONS

Operating the machine in extremely dusty environment When working in an extremely dusty environment, shorten the intervals between: • Cleaning the air filter element.

• Replacing the air filter element.

• Replacing the cab dust filter.

• Cleaning the radiator grill.

NOTE: The recommended cleaning interval is a minimum of once a week.

6-5

6 - WORKING OPERATIONS

Operating with vibration on compacted and hard materials WARNING Avoid injury and/or machine damage!

Prolonged operation in this mode is prohibited, as it could negatively impact operator health or cause machine damage.

Failure to comply could result in death or serious injury.

W1070B

When operating the machine with vibration on hard materials (e.g. stony loose material), or with high level of base material compacting, there can be a loss of contact between the drum and the material compacted, called vibro-stroke (double jumping). Vibro-stroke can be detected through increased vibration transfer to the machine frame and the operator control stand. Reduce the possibility of vibro-stroke by increasing the travel speed or use the vibration switch to select the lower amplitude setting.

If it is necessary to operate the machine under conditions in which the operator could be exposed to increased vibrations, then the machine operator is obligated to adjust work procedures to prevent impairment of the operator’s health.

6-6

6 - WORKING OPERATIONS

Ballasting of tires WARNING Pressurized fluid can penetrate the skin and cause severe injuries.

The solution can spurt out after unscrewing the valve insert.

Failure to comply could result in death or serious injury.

W1118A

WARNING Avoid injury!

Use Personal Protective Equipment (PPE), including protective goggles, gloves, and safety footwear.

Failure to comply could result in death or serious injury.

W1036A

WARNING Hazardous chemicals!

SLOWLY add calcium chloride flakes to water, stirring continuously. To avoid a violent reaction, NEVER add water to calcium chloride.

If any flakes contact the eyes, flush the eyes immediately with clean, cold water for at least 15 minutes.

Seek medical assistance immediately.

Failure to comply could result in death or serious injury.

W0388A

This is used to lower the machine's center of gravity. An advantage is that the solution in the tires does not increase the axle load.

Filling tires with water up to 0 °C (32 °F) Filling tires with water 0 °C (32 °F) Water 130.0 L (34.3 US gal)

Calcium chloride CaCI2 53.5 kg (117.9 lb)

Added weight 183.5 kg (404.5 lb)

Filling tires with water up to -25 °C (-13 °F) The inner space of the tire is filled with a solution of water and 34% calcium chloride CaCl2.

Filling tires with water -25 °C (-13 °F) Water 65.0 l (17.2 US gal)

Calcium chloride CaCI2 145.2 kg (320.1 lb)

Added weight 210 kg (463 lb)

Filler tool

SS12J331

6-7

1

6 - WORKING OPERATIONS

Filling procedure 1. Move the machine to a firm surface. The filling valves should be in the extreme upper position. Secure the drum with chocks on both sides.

2. Unscrew the removable valve insert and screw on the filler neck.

SS13A881

2

SS13A880

3

SS13A879

4

3. Mount the hose from the filling equipment (a tank located above, pump, etc.) on the filler neck and fill the tires with the solution.

4. During the filling, air escapes from the tire through the side opening on the filler neck. The tire is sufficiently filled (at 75%) when the solution starts flowing out through the opening.

5. Unscrew the filler neck, screw the valve insert back on, and inflate the tire to a pressure of: 150 kPa (21.8 psi).

Draining procedure 1. Move the machine to a firm surface. The filling valves should be in the extreme lower position as shown. Secure the drum with chocks on both sides.

2. Unscrew the removable valve insert and let the solution flow out.

3. As soon as the solution does not flow out due to a decrease in pressure, screw on the filler neck and inflate the tire to a pressure of: 150 kPa (21.8 psi) 4. After the tire has been inflated, remove the filler neck and screw the valve insert back on.

NOTICE: Wash away spilled solution with clean water.

Solution must never come into contact with metal parts or wiring.

6-8

6 - WORKING OPERATIONS

Working operations

Vibration WARNING Hazard to bystanders!

Always sound the horn before starting the machine. Make sure the work area is clear of other persons, domestic animals, tools, etc. before you operate the machine. Never allow anyone in the work area during machine operation.

Failure to comply could result in death or serious injury.

W0304A

WARNING Run-over hazard!

Only operate the machine when sitting in the operator’s seat. Do not try to bypass the operator presence safety system by placing heavy objects on the seat.

Failure to comply could result in death or serious injury.

W0318A

WARNING Roll-over hazard!

Observe the maximum permissible gradient when driving uphill and across the slope. The values given may be lower depending on traction conditions and the actual machine weight.

Failure to comply could result in death or serious injury.

W1067A

NOTICE: It is not recommended to engage or change the vibration selection while the machine is moving. Damage to the machine hydraulic components may occur that will shorten the life of the components.

NOTICE: When driving for long distances, 1-hour cooling breaks after 3 hours of driving should be taken. Failing that, you are exposed to the risk of damage to the machine for which the manufacturer is not responsible.

1. Start the machine. Follow the starting procedure on 4-2.

2. Adjust the engine throttle control to the desired setting.

Full throttle is recommended for working operations.

RAIL17COM0104AA

6-9

1

6 - WORKING OPERATIONS

4. Confirm the travel speed switch (1) is OFF. NOTE: If the travel speed switch (1) is ON you will not be able to engage vibration mode.

5. Select one of the three gears on the speed selector switch (2).

6. Check that the area is clear and sound the horn before moving the machine.

RAIL17COM0109AA

2

RAIL17COM0098AA

3

RAIL17COM0109AA

4

RAIL17COM0114AA

5

NOTE: Engage the vibration selection before the machine starts to move and stop the machine before changing the vibration selection.

8. Select the desired vibration amplitude.

• Top position – High frequency, low amplitude. Recommended for granular materials.

• Bottom position – Low frequency, high amplitude.

Recommended for cohesive materials.

NOTE: Press the vibration button (1) on the travel controller (2) to engage or disengage vibration mode.

9. Use the travel controller (2) to move the machine forward or reverse.

NOTE: Follow the procedures in this manual when traveling downhill, uphill, or across a slope.

Always use caution when traveling across a slope. When possible always travel uphill or downhill but in some applications traveling across the slope is necessary so be aware of the ROPS2D indicator lamp.

NOTICE: When the ROPS2D indicator lamp comes on and an acoustic signal sounds indicating the machine is on a slope with an incline greater than 12°. Vibration will cease if the machine angle increases to 15°

6-10

6 - WORKING OPERATIONS

Working attachments

Dozer blade (optional) WARNING Avoid injury!

Before adjusting the scrapers or performing any work on the blade, ALWAYS lower the blade to the ground and turn off the engine, OR secure the blade with both locking tie rods.

Failure to comply could result in death or serious injury.

W1126A

NOTICE: Do not operate the dozer blade if only one side is secured. You may damage the dozer blade.

Unlock the dozer blade on both sides.

1. Remove the retaining pin and the pin from the securing link.

2. Rotate the securing link into the holding position.

3. Insert both pins to hold the securing link in place when operating the dozer blade.

SS12J321

1

Use the three buttons on the travel controller to operate the dozer blade.

• Blue button – blade raising • White button – blade lowering • Red button – blade floating position

RAIL17COM0129AA

4. Take note of the dozer blade’s mobile indicator (2) in relation to the fixed indicator (1). This will be your guide when adjusting the dozer blade depth.

SS12J325

6-11

3

2

6 - WORKING OPERATIONS

NOTE: The floating blade position can be used when bulldozing material on a paved area. The floating position can also be applied when spreading and re-leveling the material being spread. The blade will skim the ground on the removable skids under the blade.

SS12J329

4

SS12J328

5

SS12J330

6

7. As the blade lowers, watch the mobile indicator (2).

When it passes the float position established earlier the blade will begin to dig into the surface.

8. View the mobile indicator (2) in relation to the fixed indicator (1) to determine the blade depth. Shifting by one gap (from one cross bar to the next), moves the blade by approximately 50 mm (2 in) from the original float position.

9. Once the desired blade depth is reached move the dozer blade control lever or pedal to the hold position O.

10. When work with the blade is complete, secure the blade in the upper position on both sides with the securing link (1) and pins (2).

NOTE: The blade edges can be removed and rotated 180° when they have become worn.

6-12

7 - MAINTENANCE

7 - MAINTENANCE###_7_### General information

Cab tilting system - Basic instructions WARNING Fall hazard!

The cab or platform must be empty when you lift the cab or platform, lower the cab or platform, and keep the cab or platform in the raised position.

Failure to comply could result in death or serious injury.

W1287B

CAUTION Avoid injury!

Keep hands and feet clear of the machine during raising and lowering operations.

Failure to comply could result in minor or moderate injury.

C0079A

WARNING Avoid injury and/or machine damage!

Once lowered, secure the operator control stand (cab).

Failure to comply could result in death or serious injury.

W1117A

Electro-hydraulic control Raise the operator’s cab 1. Machines with a Roll Over Protective Structure (ROPS) canopy. Fold down the operator seat’s backrest and armrests before raising the cab.

SS12J311

1

SS12J314

2

2. Remove the cab’s mounting hardware located on the back side of the platform.

7-1

7 - MAINTENANCE

3. Open the panel (1) on the lower left-hand side of the machine.

RAIL17COM0211BA

3

RAIL17COM0126AA

4

RAIL17COM0126AA

5

4. Make sure that master disconnect switch (1) is in position I. 5. Press and hold the top side of the cab button (2) until the operator’s cab is fully raised.

Lower the operator’s cab 1. Open the side panel on the left-hand side of the machine.

2. Make sure that master disconnect switch (1) is in position I. 3. Press and hold the bottom half of the cab button (2) until the operator’s cab is fully lowered.

7-2

7 - MAINTENANCE

4. Close the side panel on the left-hand side of the machine.

RAIL17COM0211BA

5. Secure the operator’s cab with the mounting hardware.

SS12J314

7

SS12J311

8

Manual control Raise the operator’s cab NOTE: If the electric-hydraulic control is inoperative, or if the battery is discharged, raise or lower the cab by the adjustment of the distributors and with a hand pump as described in the following procedures. The distributors are located underneath the cab, inside the frame, on the left-hand side of the machine.

1. Machines with a Roll Over Protective Structure (ROPS) canopy. Fold down the operator seat’s backrest and armrests before raising the cab.

7-3

6

7 - MAINTENANCE

2. Remove the cab’s mounting hardware located on the back side of the platform.

SS12J314

9

3. Open the panel on the lower left-hand side of the machine.

RAIL17COM0211BA

10

RAIL17COM0127AA

11

RAIL17COM0217AA

12

4. Close the flow control valve on the distribution panel (A) by turning the screw (1) clockwise.

5. Remove the lever located behind the battery disconnect door, under the cab frame.

7-4

7 - MAINTENANCE

6. Insert the lever into the coupler.

7. Move the lever back and forth to raise the cab.

8. Remove the lever after the cab is raised.

SS12J313

13

9. Open the flow control valve on the distribution panel (A) by turning the screw (1) counter-clockwise.

RAIL17COM0127AA

14

RAIL17COM0128AA

15

Lower the operator’s cab 1. Close the flow control valve on the other side of the distribution panel (A) by turning the screw (1) clockwise.

7-5

7 - MAINTENANCE

2. Insert the lever into the coupler.

3. Move the lever back and forth to lower the cab.

4. Remove the lever after the cab is resting on the machine frame.

SS12J313

16

5. Secure the lever behind the battery disconnect door, under the cab frame.

RAIL17COM0217AA

17

RAIL17COM0128AA

18

RAIL17COM0211BA

19

6. Open the flow control valve on the distribution panel (A) by turning the screw (1) counter-clockwise.

7. Close the panel on the lower left-hand side of the machine.

7-6

7 - MAINTENANCE

8. Secure the operator’s cab with the mounting hardware.

SS12J314

7-7

20

7 - MAINTENANCE

Lifting and lowering the hood CAUTION Avoid injury!

Keep hands and feet clear of the machine during raising and lowering operations.

Failure to comply could result in minor or moderate injury.

C0079A

Electro-hydraulic control Raise the hood 1. Open the panel on the lower left-hand side of the machine.

RAIL17COM0211BA

1

RAIL17COM0126AA

2

RAIL17COM0126AA

3

2. Make sure that master disconnect switch (1) is in position I. 3. Press and hold the top side of the hood button (2) until the hood is fully raised.

Lower the hood 1. Open the side panel on the left-hand side of the machine.

2. Make sure that master disconnect switch (1) is in position I. 3. Press and hold the bottom half of the hood button (2) until the hood is fully lowered.

7-8

7 - MAINTENANCE

4. Close the side panel on the left-hand side of the machine.

RAIL17COM0211BA

4

RAIL17COM0211BA

5

RAIL17COM0127AA

6

Manual control Raise the hood NOTE: If the electric-hydraulic control is inoperative, or if the battery is discharged, raise or lower the hood by the adjustment of the distributors and with a hand pump as described in the following procedures. The distributors are located underneath the cab, inside the frame, on the left-hand side of the machine.

1. Open the side panel on the left-hand side of the machine.

2. Close the flow control valve on the distribution panel (B) by turning the screw (1) clockwise.

7-9

7 - MAINTENANCE

3. Remove the lever located behind the battery disconnect door, under the cab frame.

RAIL17COM0217AA

7

4. Insert the lever into the coupler.

5. Move the lever back and forth to raise the hood.

6. Remove the lever after the hood is raised.

SS12J313

8

7. Open the flow control valve on the distribution panel (B) by turning the screw (1) counter-clockwise.

RAIL17COM0127AA

7-10

9

7 - MAINTENANCE

Lowering the hood 1. Close the flow control valve on the other side of the distribution panel (B) by turning the screw (1) clockwise.

RAIL17COM0128AA

10

2. Insert the lever into the coupler.

3. Move the lever back and forth to lower the hood.

4. Remove the lever after the hood is resting on the machine frame.

SS12J313

11

5. Secure the lever behind the battery disconnect door, under the cab frame.

RAIL17COM0217AA

7-11

12

7 - MAINTENANCE

6. Open the flow control valve on the distribution panel (B) by turning the screw (1) counter-clockwise.

RAIL17COM0128AA

13

RAIL17COM0211BA

14

7. Close the panel on the lower left-hand side of the machine.

7-12

7 - MAINTENANCE

Lubrication and maintenance WARNING Maintenance hazard!

Before performing any maintenance or inspection: -position machine on a firm, level surface -turn off the engine -remove the ignition key -secure the machine (wheels chocked) -disconnect the wiring (unless instructed otherwise) Failure to comply could result in death or serious injury.

W1071A

NOTICE: While any company can perform necessary maintenance or repairs on your equipment, Case Construction strongly recommends that you use only authorized Case Construction dealers and products that meet the given specifications. Improperly or incorrectly performed maintenance and repair voids the equipment warranty and may affect service intervals.

Perform lubrication and maintenance at regularly repeated intervals as per the data reading on the counter of hours actually worked.

SS12K460

1

NOTICE: Removed or loose bolts, plugs, threaded joints of the hydraulics, etc. must be tightened to the torque specified in the tables on page 8-15, unless a different value is given with the relevant operation.

NOTICE: This manual includes only the basic information about the engine. Other information is given in the “Engine Operation and Maintenance Manual”, which is part of the documentation supplied with the machine.

7-13

7 - MAINTENANCE

Fluids and lubricants Engine oil Engine oil has been specified as per its performance classification and viscosity classification.

Performance classification under: AMERICAN PETROLEUM INSTITUTE (API)

Viscosity classification The ambient temperature and type of operations at the place where the machine will be used are decisive in determining SOCIETY OF AUTOMOTIVE ENGINEERS (SAE) viscosity class.

Recommended oil: – CASE AKCELA ENGINE OIL 15W-40 – CASE AKCELA NO. 1™ ENGINE OIL SAE 15W-40: All season – CASE AKCELA NO. 1™ ENGINE OIL SAE 10W-30: Winter – SAE 5W30: Arctic – API CI-4 oil is recommended – Year-round: CASE AKCELA ENGINE OIL 15W-40 , refer to figure 1.

• Exceeding the low temperature limit will not cause engine damage; but may cause some starting difficulties.

• It is convenient to use universal multi-range oils to avoid the need to change oil due to ambient temperature.

• It is possible to use a synthetic engine oil if the performance and viscosity classifications of the oil correspond to the recommended mineral oils.

• The oil change intervals used must be the same as those for mineral oils.

• To make starting at temperatures below 0 °C (32 °F) easier, the engine manufacturer recommends SAE 10W-30 oil.

7-14

7 - MAINTENANCE

NOTICE: Do not allow the upper temperature limit to be exceeded for long periods of time as this will reduce the capabilities of the oil.

When using oil API CG-4/SH, the oil change interval must be reduced by half, i.e. 125 h.

Viscosity diagram

RAIL17COM0094BA

7-15

1

7 - MAINTENANCE

Fuel

WARNING Fire hazard!

Do not add gasoline, alcohol, or blended fuels to diesel fuel, except as recommended in this manual.

Fuel combinations may increase fire and explosion hazards.

Failure to comply could result in death or serious injury.

W0401A

Use fuel that complies with the American Society for Testing and Materials (ASTM) D975 standard: – Grade no. 2 fuel Fuel viscosity must be over 1.3 centi Stokes (cSt) at 40 °C (104 °F) to ensure proper liquidity characteristics and proper lubrication of fuel system components.

NOTICE: Check with your fuel supplier for the correct cold weather fuel.

General specification – Biodiesel fuels Fatty Acid Methyl Ester Biodiesel (Biodiesel Fuel) consists of a family of fuels derived from vegetable oils treated with methylesters.

NOTICE: Biodiesel fuel blends are approved for your engine only if they comply with EN14214 specification standards or ASTM D6751.

NOTICE: It is imperative that you check with your CASE CONSTRUCTION dealer to find out which blend is approved for your engine. Be aware that use of Biodiesel fuel that does not comply with the standards mentioned above could lead to severe damage to the engine and fuel system of your machine. The use of fuels that are not approved may void CASE CONSTRUCTION warranty coverage.

Biodiesel fuel usage conditions NOTICE: The Biodiesel fuel must comply with the fuel specification indicated above.

Biodiesel fuel must be purchased from a trusted supplier that understands the product and maintains good fuel quality.

Biodiesel fuel must be preblended by the supplier. Mixing Biodiesel fuels on-site could result in an incorrect mixture that could lead to problems with both the engine and fuel system.

Engine performance is affected by the use of Biodiesel fuel. There may be up to 12% reduction in power or torque depending on the blend used.

NOTICE: Do not modify the engine and/or injection pump settings to recover the reduced performance.

The reduced power must be accepted if using any Biodiesel fuel blend.

Some modification may be required to allow your engine to run on Biodiesel fuel. Consult your dealer for complete information on these modifications.

Biodiesel fuel has a higher cloud point than diesel fuel.

NOTICE: The use of high Biodiesel fuel blends are not recommended in cold weather conditions.

With Biodiesel fuels, it may be necessary to change the engine oil, engine oil filter and fuel filter elements more frequently than with diesel fuels. Biodiesel fuel can remove rust and particles from the inside of on-site fuel storage tanks that would normally adhere to the sides of the tank. Like particle deposits that commonly occur with diesel fuel, these particles can become trapped by the machine fuel filters, causing blockage and shortening filter life. This is more likely to happen in cold weather. Consult your CASE dealer for information on cold weather operation and proper maintenance intervals when using any Biodiesel fuel blend.

When handling Biodiesel Fuel, care must be taken not to allow water into the fuel supply. Biodiesel Fuel will actually attract moisture from the atmosphere.

7-16

7 - MAINTENANCE

Fuel tanks must be kept as full as possible to limit the amount of air and water vapors in them. It may be necessary to drain the fuel filter water trap more frequently.

Potential oxidation and stability could be a problem with the fuel stored in the machine.

NOTICE: Machines must not be stored for more than 3 months with Biodiesel fuel blends in the fuel system.

If longer storage periods are necessary, the engine must run on pure diesel fuel for a minimum of 20 h to flush the Biodiesel fuel out of the fuel system prior to storage.

NOTICE: Biodiesel Fuel must not be stored in on-site + tanks for more than three months.

Any spillage of Biodiesel fuel must be cleaned up immediately before it can cause damage to the environment and the paint finish of the machine.

Before using Biodiesel fuel blends you should consult with your dealer to receive full information about the approved blend for your machine and any detailed conditions of its usage.

NOTICE: Be aware that not fulfilling the requirements and conditions of Biodiesel fuel usage will void your machine’s CASE warranty coverage.

Coolant

WARNING Chemical hazard!

Follow the instructions on the container when handling anti-freeze.

Failure to comply could result in death or serious injury.

W1109A

Use antifreeze in all seasons to protect the cooling system from corrosion and all risk of freezing.

For areas where ambient temperature is over -36 °C (-32.8 °F), use a blend of 50% ethylene-gylcol based antifreeze.

For areas where the temperature is below -36 °C (-32.8 °F), it is advisable to use a blend of 40% water and 60% antifreeze.

NOTICE: Do not use coolant with an antifreeze concentration greater than 50% (point of congelation is -36 °C (-33 °F), boiling point is 110 °C (230 °F)) unless absolutely required.

Never use an antifreeze concentration over 68%!

We do not recommend the blending of antifreeze agents. Blending various types of coolant may cause loss of anticorrosion properties.

Always check the antifreeze concentration of the coolant with a refractometer before the winter season starts.

Hydraulic oil Only hydraulic oil CASE AKCELA HY-TRAN® ULTRA™ HYDRAULIC TRANSMISSION OIL may be used for the machine’s hydraulic system.

Fill the machine with hydraulic oil of cinematic viscosity 68 mm 2 / s at 40 °C (104 °F) , i.e. ISO VG 68. This oil is most appropriate for use within the widest range of ambient temperatures.

Synthetic hydraulic oil It is possible to fill the hydraulic system with synthetic oil for which any leakage will be completely biodegraded via microorganisms found in water and soil.

NOTICE: Always consult with the oil manufacturer or dealer before switching from mineral oil to synthetic oil or mixing oils of various brands!

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7 - MAINTENANCE

Transmission fluid Use CASE AKCELA GEAR 135 H EP 80W-90 for outdoor temperature -10.0 – 30.0 °C (14.0 – 86.0 °F).

Use CASE AKCELA TRANSAXLE FLUID 80W-140 for outdoor temperature 20.0 – 45.0 °C (68.0 – 113.0 °F).

NOTICE: The operating temperature of the fluid must not exceed 85 – 90 °C (185.0 – 194.0 °F).

Lube grease Use plastic lubricant with lithium content to lubricate the machine: CASE AKCELA 251H EP MULTI-PURPOSE GREASE

Washer fluid Use water (up to 0 °C (32 °F) and motor vehicle glass washer fluid when filling the washer fluid reservoir.

NOTICE: Fill with a winter-rated motor vehicle glass washer fluid when temperatures are below 0 °C (32 °F).

Use plastic lubricant with lithium content to lubricate the machine: Case Akcela Extreme pressure grease moly

Coolant Water 65% 60% 55% 50%

Coolant 35% 40% 45% 50%

Temperatures up to -22 °C (-8 °F) -28 °C (-18 °F) -35 °C (-31 °F) -41 °C (-42 °F)

Type

Part

Quantity

Engine

Engine oil

Fuel tank

Diesel

255 L (67.36 US gal)

Hydrostatic system

Hydraulic oil

72 L (19.02 US gal)

10 L (2.64 US gal)

plastic lubricant with lithium Hinge bearings - steering content to lubricate the joint and steering cylinders machine Engine cooling system

As required

28.0 L (7.4 US gal)

Year round antifreeze

7-18

Icon

7 - MAINTENANCE

Type

Part

Quantity

Vibratory drum

Engine oil

6.7 L (1.77 US gal)

Drum transmission

Transmission fluid

2.5 L (0.66 US gal)

Axle transmission

Transmission fluid

2x 2.5 L (2 x 0.66 US gal)

Windshield washer

Water and antifreeze agent at ratio required by outdoor temperature

Tires

Air or liquid

7-19

2.75 L (0.73 US gal)

Icon

7 - MAINTENANCE

Lubrication chart

RAIL17COM0124FA

1

Control Lubricate Exchange

Engine oil

CASE AKCELA ENGINE OIL 15W-40, API CI-4

Hydraulic oil

CASE AKCELA HY-TRAN® ULTRACTION

Grease

CASE AKCELA 251H EP MULTI-PURPOSE GREASE

Transmission oil

CASE AKCELA GEAR 135 H EP 80W-90, API-GL5

7-20

7 - MAINTENANCE

Biodiesel fuels - Biodiesel fuels Biodiesel fuel usage in CASE CONSTRUC- • ASTM D975, Standard Specification for Diesel Fuel Oils. (15 ppm sulfur maximum.)

TION products • EN 590 -Automotive fuels - Diesel - Requirements and test methods. ( 10 ppm sulfur maximum.)

Introduction to biodiesel fuel Fatty Acid Methyl Ester (FAME) biodiesel fuel, called biodiesel fuel in the following paragraphs, consists of a family of fuels derived from vegetable oils that producers treat with methyl esters.

There are two main biodiesel fuel types: Rapeseed Methyl Ester (RME) and Soybean Methyl Ester (SME).

RME is a blend of rapeseed and sunflower methyl ester. RME is the preferred crop in Europe. SME is the preferred crop in the United States.

Biodiesel fuel is a renewable alternative fuel source. Its use and development is promoted worldwide, especially in Europe and in the United States.

NOTICE: It is imperative that you check with your CASE CONSTRUCTION dealer to learn which biodiesel fuel blend CASE CONSTRUCTION approves for use in your engine. Be aware that the use of biodiesel fuel blends that do not comply with ASTM D6751 or EN14214 could cause severe damage to the engine and fuel system of your machine. The use of non-approved biodiesel fuel blends may void CASE CONSTRUCTION Warranty coverage.

Biodiesel fuel blends use the following labels to indicate the percentage of biodiesel fuel in the blend: • B5: indicates the blend of 5% biodiesel fuel and 95% diesel fuel.

• B7: indicates the blend of 7% biodiesel fuel and 93% diesel fuel.

• B20: indicates the blend of 20% biodiesel fuel and 80% diesel fuel.

• B100: indicates 100% biodiesel fuel.

Biodiesel fuel has several positive features in comparison with diesel fuel:

The following standards apply to biodiesel fuel blends: • United States Diesel Fuel Specification ASTM D6751 allows up to 5% biodiesel since 2009. United States fuel suppliers are allowed to use up to 5% biodiesel fuel (B5) to supply the network.

• United States Biodiesel Fuel Specification ASTM D7467 provides specifications for diesel and biodiesel blends from B5 to B20.

• European Diesel Fuel Specification EN 590 allows up to 7% biodiesel since 2009. European fuel suppliers are allowed to use up to 7% biodiesel fuel (B7) to supply the network.

The following standards apply to pure biodiesel fuel (B100): • ASTM D6751 - Standard specification for biodiesel fuel blend stock (B100) for middle distillate fuels.

NOTE: ASTM updated ASTM D6751 to improve the quality of biodiesel in the market place.

• EN14214 - Liquid petroleum products - Fatty acid methyl esters (FAME) for use in diesel engines and heating applications - Requirements and test methods Before producers can convert raw oil into usable biodiesel fuel, it must undergo transesterification to remove glycerides. During the transesterification process, the oil reacts with an alcohol to separate the glycerin from the fat or vegetable oil. This process leaves behind two products: methyl ester (the chemical name for biodiesel) and glycerin (a byproduct usually sold for use in soaps or other products).

NOTICE: CASE CONSTRUCTION only approves transesterified biodiesel fuel blends that comply with ASTM D6751 or EN14214.

Specifications for diesel fuel and biodiesel fuel

NOTICE: Non-transesterified fuels made from rapeseed oil or similar high oil content crops include cold-pressed biodiesel, cold-pressed oil, Straight Vegetable Oil (SVO), or more generally unrefined vegetable oils used as motor fuel. Because these types of fuel are not transesterified, they do not fulfil the requirements of ASTM D6751 or EN14214. There is no recognized quality standard available for these types of fuel; therefore, CASE CONSTRUCTION DOES NOT APPROVE the use of cold-pressed biodiesel, cold-pressed oil, Straight Vegetable Oil (SVO), or more generally unrefined vegetable oils as motor fuel at any blend in any CASE CONSTRUCTION product.

The following standards apply to diesel fuel specifications:

NOTICE: CASE CONSTRUCTION will discontinue Warranty coverage of any engine equipment and fuel injection

• Biodiesel fuel adds lubricity to the fuel. Additional lubricity is beneficial in many circumstances, particularly as fuels contain less sulfur and aromatics.

• Biodiesel fuel has a greater cetane number and burns more cleanly.

• Biodiesel fuel produces less particulate matter and reduces smoke emissions.

• Biodiesel fuel is fully biodegradable and non-toxic.

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7 - MAINTENANCE

equipment you fit to a CASE CONSTRUCTION machine that is found to have run with blend of NON-APPROVED fuel (fuel that does not fulfill the requirements of ASTM D6751 or EN14214).

Biodiesel fuel usage conditions You must stringently follow the biodiesel fuel usage conditions. Incorrect application of the biodiesel fuel usage conditions could lead to severe damage to the engine and fuel injection equipment.

fuel supplier and/or yourself to ensure the right type of fuel and blend is delivered and used.

Maintenance intervals For machines using the all-electronic engines with a highpressure common rail fuel system, the use of biodiesel blends up to B20 reduces the engine oil and filter change interval to 250 h. For all engines, see the operator’s manual for specific maintenance intervals.

Check all hoses, connections and gaskets to ensure integrity and cleanliness every 3 months or 150 hours of operation, whichever comes first.

The main concerns about operation of equipment with biodiesel fuels are: • Filter and injector blockage caused by poor fuel quality • Wear and corrosion of internal components due to water content, which affects lubricity • Deterioration of some rubber sealing compounds in the fuel system • Biodiesel oxidation, which can lead to the formation of deposits that may harm the fuel injection system NOTICE: CASE CONSTRUCTION Warranty will not cover any problem in the engine fuel injection equipment that results from non-compliance with the following conditions for biodiesel fuel handling and biodiesel fuel maintenance.

Purchase biodiesel fuel from a trusted supplier who understands the product and maintains acceptable fuel quality. It is highly recommended that you use biodiesel from BQ 9000 accredited suppliers to maintain the quality and consistency of the fuel. The BQ 9000 Quality Management Program is accredited by the National Biodiesel Board for producers and marketers of biodiesel fuel. See the National Biodiesel Board website at www.biodiesel.org for more information.

The supplier must pre-blend biodiesel fuel. Mixing biodiesel fuel blends on-site can result in an incorrect mixture that may damage the engine and/or fuel system.

NOTICE: CASE CONSTRUCTION may void your warranty if the problem is associated with poor fuel quality due to improper blending. It is the responsibility of the

Regular oil sampling is highly recommended to monitor for oil deterioration and engine deterioration.

NOTE: Oil sampling kits are available from your authorized CASE CONSTRUCTION dealer.

When switching back from biodiesel to regular #2 diesel, you should change all fuel filters, oil and oil filter even if the changeover falls between routine service intervals.

Storage You should not store the machine for more than three months with biodiesel fuel in the fuel system. For longer storage time, CASE CONSTRUCTION strongly suggests that you use only regular #2 or EN 590 diesel fuel.

NOTE: If you must store a machine for longer than 3 months, you must run the engine regular #2 or EN 590 diesel fuel for a minimum of 20 h prior to storage. This will flush the biodiesel fuel out of the fuel system.

Biodiesel fuel is highly hygroscopic and tends to collect water more than diesel fuel. Water collection increases the risk of algae and bacteria growth that can cause severe damage to the fuel injection system. Keep the machine fuel tanks and on-site storage tanks as full as possible to limit the amount of air and water vapor inside. Drain water from the tanks at least once a week.

NOTICE: Use only CASE CONSTRUCTION approved biocide additives.

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7 - MAINTENANCE

Diesel fuels - Diesel fuel Only use diesel fuel that conforms to North American standard ASTM D975 Grade No. 2-D S15 or equivalent in your engine. Do not use any other low grade diesel fuel.

NOTE: When operating the machine in very cold climates, the use of winter blended fuel is permitted for a short period of time. See your fuel supplier for winter fuel requirements in your area.

NOTICE: Use of other low grade diesel fuels will result in loss of engine power, high fuel consumption, and damage to the exhaust aftertreatment system (if equipped).

Fuel conditioner Diesel fuel conditioner is available from your CASE CONSTRUCTION dealer. Instructions for the use of the fuel conditioner is on the container.

The use of diesel fuel conditioner will: • Clean fuel injectors, valves, and manifolds for increased service life

• Separate moisture from the fuel • Stabilize fuel in storage NOTICE: Use only CASE CONSTRUCTION approved biocide additives to prevent damage to the exhaust aftertreatment system (if equipped).

• Disperse insoluble gummy deposits that form in the fuel system

7-23

7 - MAINTENANCE

Maintenance planning

Maintenance chart Replace Lubricate Change fluid Check

Cleaning Bleed Adjust

Maintenance action Every 20 hours of operation (daily) x 7-26 Check the engine oil level x 7-27 Check the engine coolant level x 7-28 Check the hydraulic oil level x 7-29 Check the engine fan x 7-30 Air filter dust valve x 7-31 Check the alarm and control instruments x 7-33 Check the engine and exhaust pipe intake manifold Initial 100 hours x Wheel bolt torque 7-34 x 7-35 Change the travel transmission fluid Every 100 hours of operation or weekly x Tire pressure 7-37 Every 250 hours x 7-38 Coolers check x 7-39 Check the air filter sensor x Machine lubrication 7-41 x 7-44 Check the vibrator oil level x 7-45 Check the travel transmission fluid level x 7-47 Check the pad foot segments Initial 500 hours x 7-48 Change the vibrator oil Every 500 hours of operation or every six months x 7-49 Change the engine oil x 7-51 Replace fuel filter x 7-53 Replace the air filter elements x 7-56 Replace cab ventilation and heating filters x 7-57 Checking the engine coolant level x Electrical wiring check 7-58 x 7-59 Replace the air filter elements for the air conditioning x Wheel bolt torque 7-60 Every 1000 hours of operation or annually x 7-61 Check the battery x 7-62 Check the engine belt x 7-35 Change the travel transmission fluid x 7-65 Check the air conditioning compressor mounting x 7-66 Check the damping system x Air cooler 7-68 Every 2000 hours of operation or annually x 7-48 Change the vibrator oil x 7-70 Clean the air conditioning system x 7-71 Change the hydraulic oil and replace the filter x 7-77 Change the engine coolant As required x 7-79 Bleed the fuel system x 7-80 Clean the water separator x 7-82 Cleaning the radiators 7-24

Page no.

7 - MAINTENANCE

Replace Lubricate Change fluid Check Maintenance action Adjust the scrapers Check bolted connections Clean the machine

Cleaning Bleed Adjust Page no. x

x x

7-25

7-83 7-84 7-85

7 - MAINTENANCE

Every 20 hours of operation (daily)

Check the engine oil level NOTICE: Do not run the engine unless it has the correct level of engine oil.

1. Shut off the engine and wait approximately 5 min to give the oil time to flow to the oil sump.

2. Remove the oil dipstick to check the engine oil level.

3. Wipe the dipstick clean and reinsert.

4. Remove the dipstick again to read the oil level.

RAIL17COM0159AA

1

SS12J348

2

RAIL17COM0159AA

3

5. Make sure the level is between the marks stamped on the dipstick. The bottom L (Low) mark indicates the lowest permissible oil level and the upper mark H (High) indicates the highest level.

6. Add oil if necessary. Do not overfill the engine.

NOTE: Refill oil of identical type; use oils as specified (see page 7-14).

7-26

7 - MAINTENANCE

Check the engine coolant level WARNING Burn hazard!

Do not handle any service fluid (engine coolant, engine oil, hydraulic oil, etc.) at temperatures that exceed 49 °C (120 °F). Allow fluids to cool before proceeding.

Failure to comply could result in death or serious injury.

W0330B

NOTICE: Do not use any additives in the engine coolant to prevent cooling system leakage. Do not refill cold coolant into a hot engine. Engine castings may be damaged.

NOTE: Refill coolant with the specified composition (see page 7-14).

1. Visually check the coolant level through the sight glass (1) with the engine at rest, cooled down below 50 °C (122 °F).

2. Use the filler neck (2) to refill.

RAIL17COM0145AA

7-27

1

7 - MAINTENANCE

Check the hydraulic oil level 1. Visually check the hydraulic oil level.

2. The indicator lamp will come on and the engine will stop with any hydraulic oil loss below minimum.

3. You can restart the engine only after oil is replenished.

Fill up with the same type of oil (see 7-14).

RAIL17COM0146AA

1

NOTE: The engine will stop if the hydraulic oil falls below the minimum. The hydraulic system of the machine is protected and operation is environment friendly. In the case of a hydraulic hose damage, only a limited amount of hydraulic oil, not all the content of the hydraulic tank, will leak out

7-28

7 - MAINTENANCE

Check the engine fan Visually inspect the fans. If damaged (e.g. missing parts of material, cracks, shape changes, etc.), replace the fan.

7-29

RAIL17COM0147AA

1

RAIL17COM0144AA

2

7 - MAINTENANCE

Air filter dust valve NOTICE: Do not operate the machine if the dust valve is damaged.

Any dust trapped in the dust filter will automatically be emptied while the machine is running.

1. Press the outlet slit to remove any trapped dust.

RAIL17COM0162AA

7-30

1

7 - MAINTENANCE

Check the alarm and control instruments WARNING Hazard to bystanders!

Always sound the horn before starting the machine. Make sure the work area is clear of other persons, domestic animals, tools, etc. before you operate the machine. Never allow anyone in the work area during machine operation.

Failure to comply could result in death or serious injury.

W0304A

1. Turn the ignition key (1) to the I position.

2. Check the brake (2), charging (3), and neutral (4) indicator lamps. The ROPS 2D (5) indicator lamp will briefly turn on, with an audible signal.

NOTICE: If the ROPS 2D indicator lamp continues to flash, perform troubleshooting.

NOTE: The ROPS 2D is optional equipment.

RAIL17COM0085AA

1

RAIL17COM0086AA

2

RAIL17COM0087AA

3

3. Start the engine.

4. Test the function of the lights (6) (8) (9), beacon (7), and the horn (10).

5. Test the function of the turn signal lights.

7-31

7 - MAINTENANCE

6. Turn on the emergency stop button, the engine must turn off.

RAIL17COM0088AA

7-32

4

7 - MAINTENANCE

Check the engine and exhaust pipe intake manifold NOTICE: If the exhaust pipe with a flexible part between the engine and the catalytic converter shows any leak or damage, the machine cannot be operated until the defect is fixed.

Intake manifold • Check the tightness of the intake manifold.

• Make sure the hoses are not damaged.

• Make sure the tightening clips are not missing.

RAIL17COM0150AA

1

RAIL17COM0151AA

2

Exhaust pipe • Check the tightness of the exhaust pipe.

• Make sure the tightening clips are not missing.

7-33

7 - MAINTENANCE

Initial 100 hours

Wheel bolt torque 1. Use a torque wrench to check the tightening bolts of the wheels.

Torque to: 165 N·m (122 lb ft).

RAIL17COM0089BA

7-34

1

7 - MAINTENANCE

Change the travel transmission fluid WARNING Burn hazard!

Do not handle any service fluid (engine coolant, engine oil, hydraulic oil, etc.) at temperatures that exceed 49 °C (120 °F). Allow fluids to cool before proceeding.

Failure to comply could result in death or serious injury.

W0330B

WARNING Chemical hazard!

When handling fuel, lubricants, and other service chemicals, follow the manufacturer's instructions.

Wear Personal Protective Equipment (PPE) as instructed. Do not smoke or use open flame. Collect fluids in proper containers. Obey all local and environmental regulations when disposing of chemicals.

Failure to comply could result in death or serious injury.

W0371A

NOTICE: Drain the oil into a suitable container.

NOTICE: Drain oil when operation has ended after allowing the oil to cool down to 49 °C (120 °F), or while operating once the oil has heated up to that temperature.

NOTICE: Dispose of all fluids, filters, and containers in an environmentally safe manner in accordance with local laws and regulations. Check with local environmental and recycling centers or your dealer for correct disposal information.

Transmission fluid Use CASE AKCELA GEAR 135 H EP 80W-90 for outdoor temperature -10.0 – 30.0 °C (14.0 – 86.0 °F).

Use CASE AKCELA TRANSAXLE FLUID 80W-140 for outdoor temperature 20.0 – 45.0 °C (68.0 – 113.0 °F).

NOTICE: The operating temperature of the fluid must not exceed 85 – 90 °C (185.0 – 194.0 °F).

NOTE: For more oil information, see page 7-14.

Axle (wheel) transmission 1.

Stop the machine on a flat, paved surface so the plugs on the axle transmissions are in the position illustrated in the Figure 1.

2.

Clean the spot around the plugs.

3.

Place a suitable container under the plug!

4.

Remove the plugs (1) and (2), let the fluid drain out and then reinstall plug (1).

5.

Use the hole (2) to replenish fluid until its level reaches the hole edge or starts flowing out.

6.

Reinstall the plug (2).

SS12K136

7-35

1

7 - MAINTENANCE

Drum transmission - Right-hand side 1. Remove the cover. plugs.

Clean the area around the

SS12K137

2

RAIL17COM0131AA

3

RAIL17COM0132AA

4

2. Place a suitable container under the drain plug (1).

3. Unscrew the drain plug (1).

4. Unscrew the plugs (2) and (3). Let the oil drain.

5. After draining is complete, reinstall the drain plug (1).

6. Refill with the recommended oil through fill plug (2).

7. Check the fluid level in the inspection hole (3).

The fluid level must reach the lower edge of the hole or flow out slightly.

8. Reinstall the plugs and replace any damaged plug gaskets.

7-36

7 - MAINTENANCE

Every 100 hours of operation or weekly

Tire pressure WARNING Explosion hazard!

Always maintain correct tire pressure as indicated in this manual. DO NOT inflate tires above the recommended pressure. Excessive pressure could result in tire failure.

Failure to comply could result in death or serious injury.

W0109A

NOTICE: Rotate tires so that valves are at top positions.

• Check the tire pressure when the tires are cold and keep the pressure at: 150 kPa (21.8 psi)

SS12J410

NOTICE: Rotate the tires so that the valves are at the top positions.

7-37

1

7 - MAINTENANCE

Every 250 hours

Coolers check 1. Check the cooling circuit for leaks. Check the circuit for damaged hoses and for missing or loose hose clamps.

RAIL17COM0152AA

1

RAIL17COM0141AA

2

2. Check the cooler fins for clogs. If the fins are clogged, clean the fins by blowing through the coolers with compressed air (steam or hot water).

7-38

7 - MAINTENANCE

Check the air filter sensor WARNING Hazard to bystanders!

Always sound the horn before starting the machine. Make sure the work area is clear of other persons, domestic animals, tools, etc. before you operate the machine. Never allow anyone in the work area during machine operation.

Failure to comply could result in death or serious injury.

W0304A

1. Remove engine induction cover.

RAIL17COM0140AA

1

SS12J444

2

RAIL17COM0090AA

3

2. Cover the air filter suction hole on the engine hood.

3. Start the engine. Move the lever to the extreme left to increase the speed. Error message SPN 107 FMI0 must be shown on the display.

7-39

7 - MAINTENANCE

4. If the error message is not shown on the display, inspect the wiring of the vacuum switch and the switch.

RAIL17COM0154AA

NOTICE: Do NOT operate the machine if the induction manifold or air filter cuff are damaged.

7-40

4

7 - MAINTENANCE

Machine lubrication 1.

Remove the caps from the grease nipples.

2.

Lubricate until old grease starts pouring out.

3.

Put the caps back on the grease nipples.

NOTE: Use only the recommended lube greases (see page 7-14).

Steering joint • Upper and lower bearing

SS12J422

1

SS12J423

2

SS12J424

3

• Bearing (four places)

Linear hydro-motors for steering • Front pin (two places)

7-41

7 - MAINTENANCE

• Rear pins (two places)

SS12J425

4

SS12J426

5

SS12J427

6

SS12J428

7

Linear hydro-motors for hood raising • Upper pins (two places)

• Lower pins (two places)

Linear hydro-motor for lifting operator control stand • Pin

7-42

7 - MAINTENANCE

Door hinge pins • Pins (six places)

SS12J429

8

SS12J430

9

Hood hinge pins • Pins (two places)

Front pins for cab installation • Pins (two places)

SS12J431

7-43

10

7 - MAINTENANCE

Check the vibrator oil level WARNING Burn hazard!

Do not handle any service fluid (engine coolant, engine oil, hydraulic oil, etc.) at temperatures that exceed 49 °C (120 °F). Allow fluids to cool before proceeding.

Failure to comply could result in death or serious injury.

W0330B

NOTICE: Fill with the same type of oil, see 7-14.

Prevent oil from leaking into the ground.

1.

Stop the machine on a flat, paved surface so the drum plugs on the left-hand side are in the position illustrated in the figure.

2.

Clean around the plug (1).

3.

Unscrew the plug (1) and check the oil level. The level must be up to the hole or flow out slightly.

4.

Unscrew the top plug (2) Fill oil through the hole of plug (2).

5.

Clean both plugs (1,2).

6.

Install both plugs (1,2).

SS12J432

7-44

1

7 - MAINTENANCE

Check the travel transmission fluid level WARNING Burn hazard!

Do not handle any service fluid (engine coolant, engine oil, hydraulic oil, etc.) at temperatures that exceed 49 °C (120 °F). Allow fluids to cool before proceeding.

Failure to comply could result in death or serious injury.

W0330B

NOTICE: Fill with the same type of oil, see 7-14.

Prevent oil from leaking into the ground.

Wheel transmission 1. Stop the machine on a flat, paved surface so the plugs of both wheel transmissions are in the position illustrated in the figure.

2. Clean the area around the check plug (2).

3. Unscrew the check plug (2).

4. Check the oil level. The level must be up to the hole or flow out slightly.

5. If necessary, fill with oil through the fill plug (1).

RAIL17COM0191AA

1

RAIL17COM0193AA

2

Drum transmission 1. Clean the spot around the check plug.

2. Unscrew the check plug 3. Check the oil level. The level must be up to the hole or flow out slightly.

7-45

7 - MAINTENANCE

4. If necessary to fill with oil, remove the cover.

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3

RAIL17COM0201AA

4

5. Fill with oil through the fill plug.

6. Clean and install the plugs.

7. Install the cover and check the tightness.

NOTE: The plugs are located on the static part of the gearbox and do not rotate during machine movement.

7-46

7 - MAINTENANCE

Check the pad foot segments 1.

Before performing the inspection, clean the segment surface, and around the bolted connections.

2.

Check the overall condition of the segments (any fissures, deformations) and make sure the M20 bolts are torqued to 390 N·m (287.6 lb ft).

RAIL17COM0210AA

7-47

1

7 - MAINTENANCE

Initial 500 hours

Change the vibrator oil WARNING Burn hazard!

Do not handle any service fluid (engine coolant, engine oil, hydraulic oil, etc.) at temperatures that exceed 49 °C (120 °F). Allow fluids to cool before proceeding.

Failure to comply could result in death or serious injury.

W0330B

WARNING Chemical hazard!

When handling fuel, lubricants, and other service chemicals, follow the manufacturer's instructions.

Wear Personal Protective Equipment (PPE) as instructed. Do not smoke or use open flame. Collect fluids in proper containers. Obey all local and environmental regulations when disposing of chemicals.

Failure to comply could result in death or serious injury.

W0371A

NOTICE: Drain oil when operation has ended after allowing the oil to cool down to 49 °C (120 °F) or while operating once the oil has heated up to that temperature.

NOTICE: Prevent oil from leaking into the ground. Drain oil into a suitable container.

NOTE: Use the recommended oils (see also page 7-14).

NOTICE: Oil is best changed after roller operation, when the impurities are diffused within the medium.

1.

Park the roller on a flat, paved area so that the drain plug (2) on the left-hand side of the drum is in the lowest position.

2.

Place a suitable container underneath the drain plug (2).

3.

Unscrew all of the plugs ( fill plug (1), drain plug (2), and check plug (3)) and let the oil flow out.

4.

After the oil has drained, install the drain plug (2).

5.

Use the fill plug (1)opening to replenish with the recommended oil up to the edge of the check plug (3) opening.

6.

Install the fill plug (1) and the check plug (3).

RAIL17COM0130AA

7-48

1

7 - MAINTENANCE

Every 500 hours of operation or every six months

Change the engine oil WARNING Burn hazard!

Do not handle any service fluid (engine coolant, engine oil, hydraulic oil, etc.) at temperatures that exceed 49 °C (120 °F). Allow fluids to cool before proceeding.

Failure to comply could result in death or serious injury.

W0330B

WARNING Chemical hazard!

When handling fuel, lubricants, and other service chemicals, follow the manufacturer's instructions.

Wear Personal Protective Equipment (PPE) as instructed. Do not smoke or use open flame. Collect fluids in proper containers. Obey all local and environmental regulations when disposing of chemicals.

Failure to comply could result in death or serious injury.

W0371A

NOTICE: Collect drained oil and do not let it soak into the ground.

1. Stop the engine.

2. Prepare a suitable container with a capacity of approximately 11.0 L (2.9 US gal).

3. Remove the drain plug and drain the engine oil.

4. Install the drain plug.

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1

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2

5. Locate the engine oil filter under the air filter and next to the batteries.

6. Clean the area around the oil filter head. Remove the filter. Clean the contact area of the filter seal.

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7 - MAINTENANCE

7. Apply oil to the gasket of the new filter.

8. Install the new engine oil filter.

9. Tighten to a torque of 15.0 – 17.0 N·m (11.1 – 12.5 lb ft) .

NOTICE: Do not tighten the filter too hard as this could damage the threads and gasket.

SS12J413

3

RAIL17COM0159AA

4

RAIL17COM0182AA

5

10. Fill the engine through the fill neck.

NOTE: Refer to page 7-14 for more information on the engine oil.

11. Fill the oil to the upper oil level mark. The oil volume is 10 L (2.64 US gal) including filling the oil filter.

12. After filling, start the engine for 2 – 5 min.

13. Check the tightness of the drain plug and filter.

14. Stop the engine and wait approximately 5 min to allow the oil to run down to the engine sump.

15. Then check the level with the dipstick.

NOTICE: Change oil after a maximum of six months, even if the machine has not reached 500 operating hours.

Change the oil at whatever interval occurs first.

Use recommended filters. Refer to the Parts Catalog. Used oil and filters are ecological waste; dispose of them properly.

7-50

7 - MAINTENANCE

Replace fuel filter WARNING Fuel vapors are explosive and flammable.

Do not smoke while handling fuel. Keep fuel away from flames or sparks. Shut off engine and remove key before servicing. Always work in a well-ventilated area. Clean up spilled fuel immediately.

Failure to comply could result in death or serious injury.

W0904A

NOTE: Also see page 2-15.

NOTE: Also see 7-79.

NOTICE: Use only genuine filters.

Do not tighten over tighten the filter. This could damage the threads and gasket.

Collect any fuel loss into a suitable container.

Store used filters in separate containers and hand them over for disposal.

1. Clean and remove the fuel filter.

RAIL17COM0160AA

1

SS12J448

2

SS12J413

3

2. Clean the contact surface of the filter.

3. Apply oil to the sealing ring of the new filter.

7-51

7 - MAINTENANCE

4. Install the filter and tighten to a torque of 10 – 12 N·m (7.38 – 8.85 lb ft).

SS12C390

4

RAIL17COM0161AA

5

Fuel prefilter • Disconnect the water separator sensor connector and proceed as described in the steps 1, 2, 3, and 4. Connect the sensor connector.

7-52

7 - MAINTENANCE

Replace the air filter elements Replace filter elements every 500 hours or six months or when error message SPN 107 FMI 0 is shown on the display.

The manufacturer does not recommend cleaning of the elements due to reduced filtration capacity by up to 40% and due to the risk of damaging the element during cleaning.

NOTE: The air filter is made up of the main element and the safety element.

RAIL17COM0091AA

1

RAIL17COM0162AA

2

RAIL17COM0163AA

3

1. Lift the hood to the limit position.

2. Open the clamps and remove the cover.

3. Carefully remove the main element.

7-53

7 - MAINTENANCE

4. Remove the safety element.

RAIL17COM0164AA

4

RAIL17COM0165AA

5

RAIL17COM0140AA

6

5. Clean the inside of filter and the contact surface so that no dust is taken into the supply piping towards the engine. Insert the safety element.

6. Check for any loose connections and / or clogs of the engine inlet opening on the hood.

7. Install the safety element.

8. Install the new main element.

7-54

7 - MAINTENANCE

9. Remove and clean the dust valve.

10. Install the dust valve.

RAIL17COM0141AA

7

NOTICE: Do not clean the internal space of the filter with compressed air. Otherwise dust could enter the engine intake manifold.

Use genuine elements only. After installation, check that it seals properly.

When washing the machine, be careful not to splash water into the air filter.

Replace the dust valve immediately if it is damaged.

Never operate the machine if the filter body or cover is damaged.

7-55

7 - MAINTENANCE

Replace cab ventilation and heating filters Ventilation 1. Remove the top grate.

RAIL17COM0196AA

1

RAIL17COM0197AA

2

RAIL17COM0198AA

3

2. Replace the filter.

Heating 3. Remove the top grate on either side.

4. Replace the filters.

7-56

7 - MAINTENANCE

Checking the engine coolant level CAUTION Burn hazard!

Hot coolant can spray out if you remove the filler cap while the system is hot. After the system has cooled, turn the filler cap to the first notch and wait for all pressure to release before proceeding.

Failure to comply could result in minor or moderate injury.

C0043A

NOTICE: Always inspect before the winter season. If the concentration is not sufficient for -36 °C (-33 °F), adjust the concentration by adding antifreeze to the cooling system. Use only antifreeze (see page 7-14).

Check the coolant concentration with a refractometer when the engine is cold.

RAIL17COM0187AA

7-57

1

7 - MAINTENANCE

Electrical wiring check 1. Check for any damage to cables, connectors, protective hoses, and their fastening, especially if in the vicinity of hot surfaces and moving parts of the machine including the engine.

2. Replace damaged parts. Use only original spare parts.

7-58

7 - MAINTENANCE

Replace the air filter elements for the air conditioning 1. Remove the cover grille on both sides.

2. Replace the filter element.

NOTICE: In case of work in a highly dusty environment, shorten the intervals of replacement of the filter.

RAIL17COM0199AA

7-59

1

7 - MAINTENANCE

Wheel bolt torque Check the torque of the wheel bolts.

165 N·m (122 lb ft).

Torque to:

SS12K122

7-60

1

7 - MAINTENANCE

Every 1000 hours of operation or annually

Check the battery WARNING Hazardous chemicals!

Battery electrolyte contains sulfuric acid. Contact with skin and eyes could result in severe irritation and burns. Always wear splash-proof goggles and protective clothing (gloves and aprons). Wash hands after handling.

Failure to comply could result in death or serious injury.

W0006A

NOTE: See “General Battery safety” in the safety section of this manual.

NOTICE: Follow the battery manufacturer’s manual when working with the battery!

Unless the machine is going to be used for a couple of months during the winter season, remove the battery and store it in a manner that protects it from frost.

Inspect the battery and its state of charge before storing and for the period it is stored.

Replenish distilled water just before operating the machine or before battery recharging.

Open the battery plugs before recharging.

Refill the battery with distilled water only - never with acid.

Flush spilled electrolyte with water and neutralize with lime.

Keep the battery dry and clean.

Once the battery has reached the end of its service life, submit it for proper disposal.

NOTICE: In case of a maintenance-free battery (the battery has no freely accessible plugs), only the no-load voltage on terminals is checked. The batteries cannot be replenished. If the no- -load voltage is 12.6 V and more, the battery is fully charged. If the no-load voltage is below 12.4 V, the battery should be charged immediately. It is recommended to be mounted 24 h after charging.

1.

Use the battery master switch to disconnect the wiring.

2.

Clean the surface of the batteries.

3.

Check the condition of the poles and terminals.

4.

Clean the poles and terminals. Then apply a thin layer of grease.

RAIL17COM0153AA

Charge condition 100% 70% 50% 20%

Electrolyte density 1.28 kg/L (10.68 lb/US gal) 1.23 kg/L (10.26 lb/US gal) 1.2 kg/L (10.0 lb/US gal) 1.15 kg/L (9.60 lb/US gal)

7-61

No-load voltage > 12.6 V 12.4 – 12.54 V 12.24 – 12.4 V 11.88 – 12.18 V

1

7 - MAINTENANCE

Check the engine belt WARNING Rotating parts!

The engine is running. Keep clear of rotating fans and belts.

Failure to comply could result in death or serious injury.

W0275A

WARNING Hot surface possible!

Wait for all components to cool before performing any operation.

Failure to comply could result in death or serious injury.

W0251A

1. With the engine running, inspect visually any vibrations of the fan pulley.

RAIL17COM0168AA

1

RAIL17COM0166AA

2

2. Stop the engine.

3. Lift the belt tensioning pulley and remove the belt.

4. Perform the visual inspection of the belt for any damage. Cracks perpendicular to the width of the belt are not a defect. If there are longitudinal cracks on the belt or the belt edges are ragged or any parts of material are torn out, it is necessary to replace the belt.

5. Install the belt.

6. Check the belt for the correct tension. Apply a force of 400 N (90 lb) +/- 50 N (11 lb). The belt sag must not be visible.

7-62

7 - MAINTENANCE

Change the travel transmission fluid WARNING Burn hazard!

Do not handle any service fluid (engine coolant, engine oil, hydraulic oil, etc.) at temperatures that exceed 49 °C (120 °F). Allow fluids to cool before proceeding.

Failure to comply could result in death or serious injury.

W0330B

WARNING Chemical hazard!

When handling fuel, lubricants, and other service chemicals, follow the manufacturer's instructions.

Wear Personal Protective Equipment (PPE) as instructed. Do not smoke or use open flame. Collect fluids in proper containers. Obey all local and environmental regulations when disposing of chemicals.

Failure to comply could result in death or serious injury.

W0371A

NOTICE: Drain the oil into a suitable container.

NOTICE: Drain oil when operation has ended after allowing the oil to cool down to 49 °C (120 °F), or while operating once the oil has heated up to that temperature.

NOTICE: Dispose of all fluids, filters, and containers in an environmentally safe manner in accordance with local laws and regulations. Check with local environmental and recycling centers or your dealer for correct disposal information.

Transmission fluid Use CASE AKCELA GEAR 135 H EP 80W-90 for outdoor temperature -10.0 – 30.0 °C (14.0 – 86.0 °F).

Use CASE AKCELA TRANSAXLE FLUID 80W-140 for outdoor temperature 20.0 – 45.0 °C (68.0 – 113.0 °F).

NOTICE: The operating temperature of the fluid must not exceed 85 – 90 °C (185.0 – 194.0 °F).

NOTE: For more oil information, see page 7-14.

Axle (wheel) transmission 1.

Stop the machine on a flat, paved surface so the plugs on the axle transmissions are in the position illustrated in the Figure 1.

2.

Clean the spot around the plugs.

3.

Place a suitable container under the plug!

4.

Remove the plugs (1) and (2), let the fluid drain out and then reinstall plug (1).

5.

Use the hole (2) to replenish fluid until its level reaches the hole edge or starts flowing out.

6.

Reinstall the plug (2).

SS12K136

7-63

1

7 - MAINTENANCE

Drum transmission - Right-hand side 1. Remove the cover. plugs.

Clean the area around the

SS12K137

2

RAIL17COM0131AA

3

RAIL17COM0132AA

4

2. Place a suitable container under the drain plug (1).

3. Unscrew the drain plug (1).

4. Unscrew the plugs (2) and (3). Let the oil drain.

5. After draining is complete, reinstall the drain plug (1).

6. Refill with the recommended oil through fill plug (2).

7. Check the fluid level in the inspection hole (3).

The fluid level must reach the lower edge of the hole or flow out slightly.

8. Reinstall the plugs and replace any damaged plug gaskets.

7-64

7 - MAINTENANCE

Check the air conditioning compressor mounting 1. Check the strength of the compressor attachment and the compressor bracket. Make sure that the belt does not spin. If necessary, tighten the screws.

2. Perform the visual inspection of the belt for any damage. Cracks perpendicular to the width of the belt are not a defect. If there are longitudinal cracks on the belt or the belt edges are ragged or any parts of material are torn out, it is necessary to replace the belt.

RAIL17COM0169AA

7-65

1

7 - MAINTENANCE

Check the damping system 1. Check the condition of metal rubbers and the bond between metal and rubber.

2. Replace any damaged components.

3. Confirm the bolts and nuts are properly tightened.

Drum damping system, left-hand side.

RAIL17COM0170AA

1

RAIL17COM0171AA

2

RAIL17COM0189AA

3

Drum damping system, right-hand side.

Front metal rubbers for the operator control stand.

7-66

7 - MAINTENANCE

Rear metal rubbers for the operator control stand.

SS12K142

4

RAIL17COM0218AA

5

Metal rubbers for the engine.

7-67

7 - MAINTENANCE

Air cooler 1. Remove the lower cover under the rear axle.

RAIL17COM0172AA

1

RAIL17COM0219AA

2

2. Remove both of the plugs of the air cooler and drain the accumulated condensate.

3. Clean the plugs and remount.

4. Mount the lower cover.

7-68

7 - MAINTENANCE

Every 2000 hours of operation or annually

Change the vibrator oil WARNING Burn hazard!

Do not handle any service fluid (engine coolant, engine oil, hydraulic oil, etc.) at temperatures that exceed 49 °C (120 °F). Allow fluids to cool before proceeding.

Failure to comply could result in death or serious injury.

W0330B

WARNING Chemical hazard!

When handling fuel, lubricants, and other service chemicals, follow the manufacturer's instructions.

Wear Personal Protective Equipment (PPE) as instructed. Do not smoke or use open flame. Collect fluids in proper containers. Obey all local and environmental regulations when disposing of chemicals.

Failure to comply could result in death or serious injury.

W0371A

NOTICE: Drain oil when operation has ended after allowing the oil to cool down to 49 °C (120 °F) or while operating once the oil has heated up to that temperature.

NOTICE: Prevent oil from leaking into the ground. Drain oil into a suitable container.

NOTE: Use the recommended oils (see also page 7-14).

NOTICE: Oil is best changed after roller operation, when the impurities are diffused within the medium.

1.

Park the roller on a flat, paved area so that the drain plug (2) on the left-hand side of the drum is in the lowest position.

2.

Place a suitable container underneath the drain plug (2).

3.

Unscrew all of the plugs ( fill plug (1), drain plug (2), and check plug (3)) and let the oil flow out.

4.

After the oil has drained, install the drain plug (2).

5.

Use the fill plug (1)opening to replenish with the recommended oil up to the edge of the check plug (3) opening.

6.

Install the fill plug (1) and the check plug (3).

RAIL17COM0130AA

7-69

1

7 - MAINTENANCE

Clean the air conditioning system 1. Replace the water separator.

RAIL17COM0173AA

2. Have your authorized dealer: Check the function of individual components and wiring.

Clean the air conditioning system (removal of mold and bacteria).

3. If working in a very dusty environment, have the cleaning performed in shorter intervals.

7-70

1

7 - MAINTENANCE

Change the hydraulic oil and replace the filter WARNING Burn hazard!

Do not handle any service fluid (engine coolant, engine oil, hydraulic oil, etc.) at temperatures that exceed 49 °C (120 °F). Allow fluids to cool before proceeding.

Failure to comply could result in death or serious injury.

W0330B

WARNING Chemical hazard!

When handling fuel, lubricants, and other service chemicals, follow the manufacturer's instructions.

Wear Personal Protective Equipment (PPE) as instructed. Do not smoke or use open flame. Collect fluids in proper containers. Obey all local and environmental regulations when disposing of chemicals.

Failure to comply could result in death or serious injury.

W0371A

Only use CASE AKCELA HY-TRAN® ULTRA™ HYDRAULIC TRANSMISSION OIL for the machine’s hydraulic system.

Fill the machine with hydraulic oil of cinematic viscosity 68 mm 2 / s at 40 °C (104 °F) , i.e. ISO VG-68. This oil is most appropriate for use within the widest range of ambient temperatures.

NOTICE: Change the oil before the start of the winter season or following long-term shutdown of the machine.

NOTICE: Drain the oil when the oil is approximately 49 °C (120 °F) or while operating once the oil has heated up to that temperature.

NOTICE: When disconnecting hydraulic circuits, cap and plug all lines. Drain oil into a suitable container. Used oil and filters are environmentally hazardous waste, dispose of them according to local regulations.

NOTICE: Always consult with the oil manufacturer or dealer before switching from mineral oil to synthetic oil or mixing oils of various brands.

NOTICE: Observe cleanliness during work. Avoid any contamination of the system with materials that might cause damage to critical units. When cleaning the tank, use cleaners and lint-free rags. Do not use chemical cleaners.

1. Attach a hose to the drain valve, loosen the valve, and drain the oil into a suitable container.

2. The total quantity of oil flowing out is approximately: 60 L (15.9 US gal).

RAIL17COM0204AA

7-71

1

7 - MAINTENANCE

3. Remove the cover.

RAIL17COM0133AA

2

RAIL17COM0134AA

3

RAIL17COM0205AA

4

4. Remove the external suction tube.

5. Remove the cover plate along with the internal suction strainer assembly.

6. Remove the strainer from the internal assembly.

7. Clean the strainer.

8. Use compressed air and blow out the strainer from the inside.

9. Check the condition of the strainer. If necessary, replace the strainer.

10. Attach the strainer to the internal assembly.

11. Inspect the tank interior. If any impurities are found on the bottom, clean thoroughly and flush with new oil.

12. Spread clean oil over the O-ring on the cover plate.

13. Insert the internal suction strainer assembly into the hydraulic tank.

14. Secure the suction cover plate to the tank.

15. Secure the external suction tube to the cover plate fitting.

7-72

7 - MAINTENANCE

16. Remove the cab and hood lift pump from the bottom of the hydraulic tank.

RAIL17COM0202AA

5

RAIL17COM0203AA

6

RAIL14COM0194AA

7

17. Remove the suction strainer from the pump.

18. Clean the suction strainer. When necessary replace the strainer.

19. Use compressed air and blow out the strainer.

20. Attach the suction strainer to the pump.

21. Inspect the sealing ring. When necessary replace the sealing ring.

7-73

7 - MAINTENANCE

22. Secure the cab and hood lift pump to the bottom of the hydraulic tank.

RAIL17COM0202AA

7-74

8

7 - MAINTENANCE

NOTE: If erratic or incorrect hydraulic oil temperatures are noticed during the operation of the machine check the hydraulic oil temperature sensor.

23. Remove the temperature sensor and clean its contact.

24. Dip the sensor in hot oil of known temperature and read the temperature on the hydraulic oil gauge. If sensor is not work properly, replace the sensor.

RAIL17COM0207AA

9

NOTICE: Always replace the oil filter when changing the oil or when the oil filter indicator lamp illuminates once the oil reaches operating temperatures of 50 – 60 °C (122 – 140 °F).

25. Remove the oil filter.

26. Clean the contact surface of the oil filter connection.

27. Spread clean oil over the O-ring of the new filter, screw it down and tighten.

RAIL17COM0175AA

10

RAIL17COM0205AA

11

28. Remove the filler cap on top of the tank.

7-75

7 - MAINTENANCE

29. Fill the tank to its maximum level.

30. Start and operate the machine’s hydraulics briefly.

31. Check the hydraulic oil level and if necessary add more hydraulic oil.

RAIL17COM0174AA

7-76

12

7 - MAINTENANCE

Change the engine coolant WARNING Chemical hazard!

When handling fuel, lubricants, and other service chemicals, follow the manufacturer's instructions.

Wear Personal Protective Equipment (PPE) as instructed. Do not smoke or use open flame. Collect fluids in proper containers. Obey all local and environmental regulations when disposing of chemicals.

Failure to comply could result in death or serious injury.

W0371A

NOTICE: Follow the antifreeze producer’s instructions when changing antifreeze!

Drain the fluid into a suitable container.

NOTICE: Dispose of all fluids, filters, and containers in an environmentally safe manner in accordance with local laws and regulations. Check with local environmental and recycling centers or your dealer for correct disposal information.

NOTE: Use antifreeze (see also page 7-14).

WARNING Burn hazard!

Do not handle any service fluid (engine coolant, engine oil, hydraulic oil, etc.) at temperatures that exceed 49 °C (120 °F). Allow fluids to cool before proceeding.

Failure to comply could result in death or serious injury.

W0330B

SS12C364

1

RAIL17COM0145AA

2

1. Remove the expansion tank cap.

NOTICE: Change coolant after engine operation has ended or after first heating the coolant to 80 °C (176 °F) through engine operation.

7-77

7 - MAINTENANCE

2. Remove the drain plug.

3. Let the coolant drain into a suitable container. The drained quantity is approximately: 28 L (7.4 US gal).

RAIL17COM0155AA

3

SS12C397

4

RAIL17COM0187AA

5

4. Check that no engine cooling system hoses are damaged and that no hose clamps are missing.

When checking the radiator for damage, check for leaks and cooling fins that are fouled with impurities. Clean and repair if required.

5. Install the drain plug.

6. Fill the cooling system with new coolant at a ratio of 50% water + 50% antifreeze.

6.

Fill to the upper edge of the coolant gauge. When filled, wait for 2 – 3 min until air escapes and the circuit fills. The maximum filling rate is: 11 L/min (3 US gpm).

7.

Close the expansion tank cap.

8.

Start the engine and wait until the temperature reaches 80 °C (176 °F).

9.

While you wait for the temperature to increase, check for coolant leaks.

10. After stopping the engine, check the level on the coolant gauge. If it is low, replenish the coolant to the maximum level.

7-78

7 - MAINTENANCE

As required

Bleed the fuel system CAUTION Burn hazard!

Wait for all components to cool before performing any operation.

Failure to comply could result in minor or moderate injury.

C0053A

WARNING Fuel vapors are explosive and flammable.

Do not smoke while handling fuel. Keep fuel away from flames or sparks. Shut off engine and remove key before servicing. Always work in a well-ventilated area. Clean up spilled fuel immediately.

Failure to comply could result in death or serious injury.

W0904A

Bleed the fuel system before the first start: • Replacement of the fuel prefilter.

• Upon fuel pump replacement.

• Following fuel system repair.

• Upon long-term shutdown of the machine.

• If the fuel tank is run dry.

1.

Loosen the air vent screw on the fuel prefilter.

2.

Turn the ignition key to the I position to enable the pump.

3.

When clean fuel starts to flow from the fuel prefilter, turn the ignition key to the “0” position.

4.

Tighten the air vent screw.

RAIL17COM0181AA

NOTICE: Drain the fuel into a suitable container in accordance with local environmental regulations.

7-79

1

7 - MAINTENANCE

Clean the water separator WARNING Pressurized system!

Never attempt to drain fluids or remove filters when the engine is running. Turn off the engine and relieve all pressure from pressurized systems before servicing the machine.

Failure to comply could result in death or serious injury.

W0905A

WARNING Fuel vapors are explosive and flammable.

Do not smoke while handling fuel. Keep fuel away from flames or sparks. Shut off engine and remove key before servicing. Always work in a well-ventilated area. Clean up spilled fuel immediately.

Failure to comply could result in death or serious injury.

W0904A

NOTICE: Dispose of all fluids, filters, and containers in an environmentally safe manner in accordance with local laws and regulations. Check with local environmental and recycling centers or your dealer for correct disposal information.

1. Alarm signal from yellow indicator lamp.

SS12C321

1

RAIL17COM0220AA

2

2. Clean the water separator of the fuel filter when the error code SPN 97 FMI 12 WATER IN FUEL DETECTED is shown on the display.

7-80

7 - MAINTENANCE

3. Turn the separator’s valve to drain the water from the fuel filter.

RAIL17COM0161AA

7-81

3

7 - MAINTENANCE

Cleaning the radiators NOTICE: Do not use cleaners with excessively high pressure. Otherwise, the radiator plates could be damaged.

If the radiator is contaminated with crude oil products (oil), use a cleaning agent and proceed in line with manufacturers instructions. Find out the cause of contamination.

When cleaning, comply with environmental standards and regulations.

Perform cleaning at work stations equipped with a cleaning agent collection system to prevent the contamination of soil and water resources.

Never use banned cleaning agents.

• Since the machine can be operated in a variety of work environments, it is not possible to set a regular cleaning interval.

• When working in a dusty environment, perform cleaning on a daily basis.

• A fouled radiator will cause the temperature of engine coolant and hydraulic system oil to increase.

• Clean with compressed air or pressurized water (steam) from the side of cooling air fan.

7-82

RAIL17COM0176AA

1

RAIL17COM0177AA

2

7 - MAINTENANCE

Adjust the scrapers Scrapers designed for smooth drum 1. Between the scraper and the drum, loosen the bolts (1) 2. Move the holders (2) 15 mm (0.6 in) towards the drum.

RAIL17COM0190AA

1

NOTICE: If it is not possible to shift the scrapers in the oval holes of the holders (2) when the scraper (3) has become worn, remove the scraper (3) and move it towards the drum by one hole.

Scrapers for pad foot drum 1. Loosen the bolts (1).

2. Move the individual scrapers (2) 25 mm (1.0 in) towards the drum.

RAIL17COM0135AA

2

NOTICE: The rear scrapers at the pad foot drum are longer. When replacing worn scrapers, move the rear scrapers to the front and replace the rear scrapers with new scrapers.

If there is only a small gap between the scraper and the drum, it is possible there will be contact between the scraper and the drum when the machine turns.

7-83

7 - MAINTENANCE

Check bolted connections Check whether main bolt connections (wheel nuts, axle mount, hydraulic connection mount, engine mount, mount of units attached to the engine) have come loose.

Use torque wrenches to tighten bolt connections.

If a special torque is needed, see 8-15.

7-84

7 - MAINTENANCE

Clean the machine WARNING Chemical hazard!

Always wear protective clothing and goggles when cleaning with solvents, acids, or alkaline chemical agents. Always follow the chemical manufacturer's instructions.

Failure to comply could result in death or serious injury.

W0180A

1. When work is completed, clean the machine to get rid of major impurities.

2. Carry out general cleaning on a regular basis, at least once per week. Total cleaning must be done daily if working on cohesive soil, cement or lime stabilization.

NOTICE: Cover all openings into which the cleaning agent might penetrate (e.g. engine intake opening) prior to pressure washing. Remove the covers after washing the machine.

Do not expose electrical parts or insulation material to direct water or steam jets. Always cover such materials (inside of the alternator, etc.).

Disconnect the Battery Master disconnect switch.

Work with stopped engine.

Follow environmental standards and regulations when cleaning the machine.

Clean the machine at a site equipped with an intercepting system for cleaning agents so that the soil and water sources are not contaminated.

Do not use banned cleaning agents.

7-85

7 - MAINTENANCE

Fuse and relay locations

Fuses and relays WARNING Avoid injury!

Shut off the engine, remove the key, and make sure all motion is stopped before servicing the machine.

Failure to comply could result in death or serious injury.

W1128A

NOTE: Always replace the fuses with ones of identical value.

RAIL17COM0104AA

F1

Rating 20 A

F2

20 A

F3

10 A

F4 F5

7.5 A 15 A

F6 F7

7.5 A

F8

7.5 A

1

RAIL17COM0125AA

Description (upper fuse) switch box, relay coil K11 front- -end to fuses F7, F8, F9 front parking lights, rear lights, license plate lighting, front headlamps, rear headlamps, additional headlamps, cab lifting control turn indicators, beacon, horn, internal cab lighting fuel pump, time relay coil A10 wipers, glass washers, heating ventilator spare (air conditioning) reverse horn, travel locking electronics, travel control lever, vibration, travel, brake lights, hydraulic oil level hydraulic oil temperature, hydraulic oil filter, charging, Fan Drive electronics

2

F9

Rating 1A

Description Power View display

F10

—

F11

15 A

power supply of engine electronics

F12 F21

3A 50 A

F22 F24

60 A 125 A

engine of cab lifting pump and bonnet (optional) electro-hydraulic aggregate of hood lifting, hood lowering and driver’s stand main fuse engine heating

—

Storage

Short-term preservation and storage for 1-2 month NOTICE: Never start the engine during the course of storage!

Prior to restoration of machine operation, wash the preservation agents away with a high-pressure jet of hot water combined with normal de-greasers while observing the Instructions for Use along with ecological guidelines.

Carry out the de-waxing (de-conservation) and washing of the machine at places equipped with intercepting sumps to trap the rinsing water as well as de-waxing agents.

7-86

7 - MAINTENANCE

Before starting operations again, wash machine with high-pressure hot water using ordinary de-greasing agent added as directed by the chemical manufacturer, while observing environmental regulations.

Wash the machine in places with catch basins available to collect rinse water and chemicals.

• Wash and clean the entire machine carefully.

• Before parking the machine for its preservation and storage; warm up the engine to its operating temperature while running.

• Park the machine on a solid, flat surface at a safe place with no risk of natural disaster (floods, landslides, fire, etc.) to the machine.

In addition: • Repair spots with damaged paint.

• Lubricate all lubrication points, control cables, joints of the controls, etc.

• Confirm water fillings are drained.

• Check that the coolant has the required antifreeze properties.

• Check the state of accumulator charges; recharge if necessary.

• Apply preservative grease over the chrome surfaces of piston rods.

• We recommend protection of the machine against corrosion through spraying the preservation agent (applied spraying), particularly in places with potential of corrosion.

A machine treated like this will need no special preparation prior to its subsequent recommissioning.

7-87

7 - MAINTENANCE

Machine preservation and storage for longer than 2 month When parking the machine, the same principles apply as for short-term preservation (see also page 7-86).

In addition, the following are recommended: • Dismantle the accumulators, check their condition and store in a cool, dry room (recharge the accumulators regularly).

• Support the runner frame so the damping system shows minimal sag.

• Protect rubber elements by applying special preservation agent.

• Inflate the tires to the required pressure and protect them from direct sunlight. Apply preservation grease to the chrome surfaces of the piston rods.

• Preserve the machine via spraying with special agent, particularly at places of possible corrosion origin.

• Cover the engine suction and discharge ports with double polyethylene foil and secure this foil thoroughly with adhesive tape.

• Protect the headlights, external rear view mirrors and other elements with external wiring by spraying a special agent and wrapping in polyethylene foil.

• Preserve the engine as described in the engine manufacturer’s instruction manual – visibly mark that the engine has been preserved.

NOTE: When the machine is taken out of service because it is damaged beyond repair or has reached the end of it’s useful life, disassembly, scrapping, and/or recycling of components, fluids, etc. must be performed only by a qualified technician using service instructions and in compliance with local laws and regulations.

1. Pump fuel via feed hand pump on the engine (after prolonged shutdown of the machine).

7-88

8 - SPECIFICATIONS

8 - SPECIFICATIONS###_9_### Fluids and lubricants Engine oil Engine oil has been specified as per its performance classification and viscosity classification.

Performance classification under: AMERICAN PETROLEUM INSTITUTE (API)

Viscosity classification The ambient temperature and type of operations at the place where the machine will be used are decisive in determining SOCIETY OF AUTOMOTIVE ENGINEERS (SAE) viscosity class.

Recommended oil: – CASE AKCELA ENGINE OIL 15W-40 – CASE AKCELA NO. 1™ ENGINE OIL SAE 15W-40: All season – CASE AKCELA NO. 1™ ENGINE OIL SAE 10W-30: Winter – SAE 5W30: Arctic – API CI-4 oil is recommended – Year-round: CASE AKCELA ENGINE OIL 15W-40 , refer to figure 1.

• Exceeding the low temperature limit will not cause engine damage; but may cause some starting difficulties.

• It is convenient to use universal multi-range oils to avoid the need to change oil due to ambient temperature.

• It is possible to use a synthetic engine oil if the performance and viscosity classifications of the oil correspond to the recommended mineral oils.

• The oil change intervals used must be the same as those for mineral oils.

• To make starting at temperatures below 0 °C (32 °F) easier, the engine manufacturer recommends SAE 10W-30 oil.

8-1

8 - SPECIFICATIONS

NOTICE: Do not allow the upper temperature limit to be exceeded for long periods of time as this will reduce the capabilities of the oil.

When using oil API CG-4/SH, the oil change interval must be reduced by half, i.e. 125 h.

Viscosity diagram

RAIL17COM0094BA

8-2

1

8 - SPECIFICATIONS

Fuel

WARNING Fire hazard!

Do not add gasoline, alcohol, or blended fuels to diesel fuel, except as recommended in this manual.

Fuel combinations may increase fire and explosion hazards.

Failure to comply could result in death or serious injury.

W0401A

Use fuel that complies with the American Society for Testing and Materials (ASTM) D975 standard: – Grade no. 2 fuel Fuel viscosity must be over 1.3 centi Stokes (cSt) at 40 °C (104 °F) to ensure proper liquidity characteristics and proper lubrication of fuel system components.

NOTICE: Check with your fuel supplier for the correct cold weather fuel.

General specification – Biodiesel fuels Fatty Acid Methyl Ester Biodiesel (Biodiesel Fuel) consists of a family of fuels derived from vegetable oils treated with methylesters.

NOTICE: Biodiesel fuel blends are approved for your engine only if they comply with EN14214 specification standards or ASTM D6751.

NOTICE: It is imperative that you check with your CASE CONSTRUCTION dealer to find out which blend is approved for your engine. Be aware that use of Biodiesel fuel that does not comply with the standards mentioned above could lead to severe damage to the engine and fuel system of your machine. The use of fuels that are not approved may void CASE CONSTRUCTION warranty coverage.

Biodiesel fuel usage conditions NOTICE: The Biodiesel fuel must comply with the fuel specification indicated above.

Biodiesel fuel must be purchased from a trusted supplier that understands the product and maintains good fuel quality.

Biodiesel fuel must be preblended by the supplier. Mixing Biodiesel fuels on-site could result in an incorrect mixture that could lead to problems with both the engine and fuel system.

Engine performance is affected by the use of Biodiesel fuel. There may be up to 12% reduction in power or torque depending on the blend used.

NOTICE: Do not modify the engine and/or injection pump settings to recover the reduced performance.

The reduced power must be accepted if using any Biodiesel fuel blend.

Some modification may be required to allow your engine to run on Biodiesel fuel. Consult your dealer for complete information on these modifications.

Biodiesel fuel has a higher cloud point than diesel fuel.

NOTICE: The use of high Biodiesel fuel blends are not recommended in cold weather conditions.

With Biodiesel fuels, it may be necessary to change the engine oil, engine oil filter and fuel filter elements more frequently than with diesel fuels. Biodiesel fuel can remove rust and particles from the inside of on-site fuel storage tanks that would normally adhere to the sides of the tank. Like particle deposits that commonly occur with diesel fuel, these particles can become trapped by the machine fuel filters, causing blockage and shortening filter life. This is more likely to happen in cold weather. Consult your CASE dealer for information on cold weather operation and proper maintenance intervals when using any Biodiesel fuel blend.

When handling Biodiesel Fuel, care must be taken not to allow water into the fuel supply. Biodiesel Fuel will actually attract moisture from the atmosphere.

8-3

8 - SPECIFICATIONS

Fuel tanks must be kept as full as possible to limit the amount of air and water vapors in them. It may be necessary to drain the fuel filter water trap more frequently.

Potential oxidation and stability could be a problem with the fuel stored in the machine.

NOTICE: Machines must not be stored for more than 3 months with Biodiesel fuel blends in the fuel system.

If longer storage periods are necessary, the engine must run on pure diesel fuel for a minimum of 20 h to flush the Biodiesel fuel out of the fuel system prior to storage.

NOTICE: Biodiesel Fuel must not be stored in on-site + tanks for more than three months.

Any spillage of Biodiesel fuel must be cleaned up immediately before it can cause damage to the environment and the paint finish of the machine.

Before using Biodiesel fuel blends you should consult with your dealer to receive full information about the approved blend for your machine and any detailed conditions of its usage.

NOTICE: Be aware that not fulfilling the requirements and conditions of Biodiesel fuel usage will void your machine’s CASE warranty coverage.

Coolant

WARNING Chemical hazard!

Follow the instructions on the container when handling anti-freeze.

Failure to comply could result in death or serious injury.

W1109A

Use antifreeze in all seasons to protect the cooling system from corrosion and all risk of freezing.

For areas where ambient temperature is over -36 °C (-32.8 °F), use a blend of 50% ethylene-gylcol based antifreeze.

For areas where the temperature is below -36 °C (-32.8 °F), it is advisable to use a blend of 40% water and 60% antifreeze.

NOTICE: Do not use coolant with an antifreeze concentration greater than 50% (point of congelation is -36 °C (-33 °F), boiling point is 110 °C (230 °F)) unless absolutely required.

Never use an antifreeze concentration over 68%!

We do not recommend the blending of antifreeze agents. Blending various types of coolant may cause loss of anticorrosion properties.

Always check the antifreeze concentration of the coolant with a refractometer before the winter season starts.

Hydraulic oil Only hydraulic oil CASE AKCELA HY-TRAN® ULTRA™ HYDRAULIC TRANSMISSION OIL may be used for the machine’s hydraulic system.

Fill the machine with hydraulic oil of cinematic viscosity 68 mm 2 / s at 40 °C (104 °F) , i.e. ISO VG 68. This oil is most appropriate for use within the widest range of ambient temperatures.

Synthetic hydraulic oil It is possible to fill the hydraulic system with synthetic oil for which any leakage will be completely biodegraded via microorganisms found in water and soil.

NOTICE: Always consult with the oil manufacturer or dealer before switching from mineral oil to synthetic oil or mixing oils of various brands!

8-4

8 - SPECIFICATIONS

Transmission fluid Use CASE AKCELA GEAR 135 H EP 80W-90 for outdoor temperature -10.0 – 30.0 °C (14.0 – 86.0 °F).

Use CASE AKCELA TRANSAXLE FLUID 80W-140 for outdoor temperature 20.0 – 45.0 °C (68.0 – 113.0 °F).

NOTICE: The operating temperature of the fluid must not exceed 85 – 90 °C (185.0 – 194.0 °F).

Lube grease Use plastic lubricant with lithium content to lubricate the machine: CASE AKCELA 251H EP MULTI-PURPOSE GREASE

Washer fluid Use water (up to 0 °C (32 °F) and motor vehicle glass washer fluid when filling the washer fluid reservoir.

NOTICE: Fill with a winter-rated motor vehicle glass washer fluid when temperatures are below 0 °C (32 °F).

Use plastic lubricant with lithium content to lubricate the machine: Case Akcela Extreme pressure grease moly

Coolant Water 65% 60% 55% 50%

Coolant 35% 40% 45% 50%

Temperatures up to -22 °C (-8 °F) -28 °C (-18 °F) -35 °C (-31 °F) -41 °C (-42 °F)

Type

Part

Quantity

Engine

Engine oil

Fuel tank

Diesel

255 L (67.36 US gal)

Hydrostatic system

Hydraulic oil

72 L (19.02 US gal)

10 L (2.64 US gal)

plastic lubricant with lithium Hinge bearings - steering content to lubricate the joint and steering cylinders machine Engine cooling system

As required

28.0 L (7.4 US gal)

Year round antifreeze

8-5

Icon

8 - SPECIFICATIONS

Type

Part

Quantity

Vibratory drum

Engine oil

6.7 L (1.77 US gal)

Drum transmission

Transmission fluid

2.5 L (0.66 US gal)

Axle transmission

Transmission fluid

2x 2.5 L (2 x 0.66 US gal)

Windshield washer

Water and antifreeze agent at ratio required by outdoor temperature

Tires

Air or liquid

8-6

2.75 L (0.73 US gal)

Icon

8 - SPECIFICATIONS

Capacities NOTE: All specifications are given according to Society of Automotive Engineers (SAE) standards or recommended practices where the specification applies.

Engine Fuel tank Hydrostatic system Drum transmission Axle transmission Joint bearings — joint and steering cylinder Engine cooling system — coolant Vibrating drum Windshield washers

10 L (2.64 US gal) 255 L (67.36 US gal) 72 L (19.02 US gal) 2.50 L (0.66 US gal) 2x 2.5 L (2 x 0.66 US gal) as required 28 L (7.40 US gal) 6.7 L (1.77 US gal) 2.75 L (0.73 US gal)

8-7

8 - SPECIFICATIONS

Engine specifications Engine Manufacturer Type Horsepower according to ISO 14396 Cylinder capacity Nominal speed Maximum torque Average fuel consumption Emission regulation Cooling system of engine

Deutz TCD3.6L4 55.4 kW (75.3 Hp) 3621 cm³ (221 in³) 2200 RPM 390 N·m (288 lb ft) / 1300 RPM 9.4 L (2.5 US gal) Tier 4 final Liquid

8-8

8 - SPECIFICATIONS

Driving properties NOTE: All specifications are given according to Society of Automotive Engineers (SAE) standards or recommended practices where the specification applies.

Driving characteristics D Drive type Number of operating speeds Number of transport speeds Maximum transport speed Working speed 1 Working speed 2 Working speed 3 Climbing ability Climbing ability with vibration Lateral static stability Lateral stability during driving without vibration Lateral static stability during driving with vibration Maximum gradient when towing machine on slope Turning radius inner (edge) Turning radius outer (contour) Front approach slope Rear approach slope Number of driving axles Oscillation angle Angle of steering

HD

HT

PD

HDPD

HTPD

11.1 km/h (6.9 mph)

10.1 km/h (6.3 mph)

8.5 km/h (5.3 mph)

3.4 km/h (2.1 mph) 4.5 km/h (2.8 mph) 55%

3.0 km/h (1.9 mph) 3.7 km/h (2.3 mph) 60%

hydrostatic 3

1 11.4 km/h (7.1 mph)

10.0 km/h (6.2 mph)

8.4 km/h (5.2 mph)

2.5 km/h (1.6 mph) 3.6 km/h (2.2 mph) 5.1 km/h (3.2 mph) 45%

3.4 km/h (2.1 mph) 4.4 km/h (2.7 mph) 55%

3.0 km/h (1.9 mph) 3.6 km/h (2.2 mph) 60%

3.5 km/h (2.2 mph) 4.8 km/h (3.0 mph) 45% 40% 48.8%

25%

15%

60%

3200 mm (126 in) 5130 mm (202 in) 65% 46% 2 +/- 12 +/- 36

8-9

8 - SPECIFICATIONS

Steering D

HD

HT

Type of steering Steering control Linear hydraulic motors

PD

HDPD

HTPD

PD

HDPD

HTPD

Joint Hydraulic 2

Axle D

HD

Maximum tire pressure Pattern of tires

HT

0.2 MPa (21.8 psi) UK 5 Diamond Traction tread tires 2

Number of tires Number of rear wheels Size of tires Type of tires Number of pads (Padfoot version only) Pad contact surface (Padfoot version only) Pad height (Padfoot version only)

2 14.9 x 24” Tubeless 104

114.0 cm² (17.7 in²)

80.0 mm (3.1 in)

Brakes D

HD

D

HD

Operating Parking Emergency

HT

PD Hydrostatic Multiple-disc spring brake Multiple-disc spring brake

HDPD

HTPD

HT

HDPD

HTPD

Vibration Frequency I Frequency II Amplitude I Amplitude II Centrifugal force I Centrifugal force II Type of drive

PD 30 Hz 41 Hz 1.7 mm (0.067 in) 0.860 mm (0.034 in) 145 kN 130 kN Hydrostatic

8-10

8 - SPECIFICATIONS

Electrical D

HD

HT

Nominal voltage Battery capacity

PD 24 V 2 x 61 A·h

8-11

HDPD

HTPD

8 - SPECIFICATIONS

Machine dimensions Dimensional diagram for SV 208D (with cab, ROPS frame and blade)

RAIL17COM0092FA

Smooth drum Padfoot drum Padfoot drum with blade

A 2690.0 mm (105.9 in) 2690.0 mm (105.9 in) 2690.0 mm (105.9 in)

D 1300 mm (51.2 in) 1240.0 mm (48.8 in) 1240.0 mm (48.8 in)

D1

G 385 mm (15.2 in) 1400.0 mm 385 mm (55.1 in) (15.2 in) 1400.0 mm 385 mm (55.1 in) (15.2 in) —

8-12

1

H1 2280.0 mm (89.8 in) 2280.0 mm (89.8 in) 2280.0 mm (89.8 in)

L L1 5720.0 mm — (225.2 in) 5720.0 mm (225.2 in) 5720.0 mm 5630.0 mm (225.2 in) (221.7 in)

T 25 mm (1.0 in) 15.0 mm (0.6 in) 15.0 mm (0.6 in)

8 - SPECIFICATIONS

RAIL17COM0093FA

G1 370.0 mm (14.6 in) 370.0 mm Padfoot drum (14.6 in) Padfoot drum with 370.0 mm (14.6 in) blade Smooth drum

H 2870.0 mm (113.0 in) 2870.0 mm (113.0 in) 2870.0 mm (113.0 in)

2

W 1680.0 mm (66.1 in) 1680.0 mm (66.1 in) 1680.0 mm (66.1 in)

8-13

W1

W2

—

—

—

—

1875.0 mm (73.8 in)

2215.0 mm (87.2 in)

8 - SPECIFICATIONS

Machine weights NOTE: All specifications are given according to Society of Automotive Engineers (SAE) standards or recommended practices where the specification applies.

The weights may differ depending on additional modifications of the machine made on special request of the customer or if additional options and/or accessories are used.

D Operating weight with cab, ROPS Maximum weight with the cab, ROPS, accessories Maximum permitted weight according to ROPS Static linear load of front drum Cab weight Weight of ROPS / FOPS Weight of canopy Weight of canopy posts (version without ROPS) Weight of blade Weight of 3 padfoot segments Weight of tire filling 0 °C (32 °F) Weight of tire filling -25 °C (-13 °F)

HD

HT

PD

HDPD

HTPD

7350 kg (16204 lb)

7730 kg (17042 lb)

7200 kg (15873 lb)

7680 kg (16932 lb)

9360 kg (20635 lb)

9740 kg (21473 lb)

8120 kg (17902 lb)

8600 kg (18960 lb)

13200 kg (29101 lb)

—

23.7 kg/cm (24.6 lb/in) 220 kg (485 lb) 290 kg (639 lb) 60 kg (132 lb)

60 kg (132 lb) 500 kg (1102 lb) —

1090 kg (2403 lb)

367 kg (809 lb)

420 kg (926 lb)

8-14

8 - SPECIFICATIONS

Minimum hardware tightening torques • Confirm regularly that bolted connections have not come loose.

• Use torque wrenches for tightening.

• If a special torque is needed, it is mentioned in the section.

Thread size

M6 M8 M8x1 M10 M10x1.25 M12 M12x1.25 M14 M14x1.5 M16 M16x1.5 M18 M18x1.5 M20 M20x1.5 M22 M22x1.5 M24 M24x2 M27 M27x2 M30 M30x2

TIGHTENING TORQUE For screws 8.8 (8G) 10 N·m (7.4 lb ft) 24 N·m (17.7 lb ft) 19 N·m (14.0 lb ft) 48 N·m (35.4 lb ft) 38 N·m (28.0 lb ft) 83 N·m (61.2 lb ft) 66 N·m (48.7 lb ft) 132 N·m (97.4 lb ft) 106 N·m (78.2 lb ft) 200 N·m (147.5 lb ft) 160 N·m (118.0 lb ft) 275 N·m (202.8 lb ft) 220 N·m (162.3 lb ft) 390 N·m (287.6 lb ft) 312 N·m (230.1 lb ft) 530 N·m (390.9 lb ft) 425 N·m (313.5 lb ft) 675 N·m (497.9 lb ft) 540 N·m (398.3 lb ft) 995 N·m (733.9 lb ft) 795 N·m (586.4 lb ft) 1350 N·m (995.7 lb ft) 1080 N·m (796.6 lb ft)

For srews 10.9 (10K) 14 N·m (10.3 lb ft) 34 N·m (25.1 lb ft) 27 N·m (19.9 lb ft) 67 N·m (49.4 lb ft) 54 N·m (39.8 lb ft) 117 N·m (86.3 lb ft) 94 N·m (69.3 lb ft) 185 N·m (136.4 lb ft) 148 N·m (109.2 lb ft) 285 N·m (210.2 lb ft) 228 N·m (168.2 lb ft) 390 N·m (287.6 lb ft) 312 N·m (230.1 lb ft) 550 N·m (405.6 lb ft) 440 N·m (324.5 lb ft) 745 N·m (549.5 lb ft) 590 N·m (435.2 lb ft) 950 N·m (700.7 lb ft) 760 N·m (560.5 lb ft) 1400 N·m (1032.6 lb ft) 1120 N·m (826.0 lb ft) 1900 N·m (1401.4 lb ft) 1520 N·m (1121.1 lb ft)

The values given in the table are torques at dry thread (at coefficient of friction = 0.14). These values do not apply to greased thread.

Table with torques of cap nuts with O-ring - hoses Size wrench

Thread size

Hose

14

12x1.5

6

17

14x1.5

8

19

16x1.5

22

18x1.5

24

20x1.5

12

27

22x1.5

14 15

30

24x1.5

16

32

26x1.5

18

8 10 10 12

Tightening torques for cap nuts with O-ring - hoses Nominal Min Max 20 N·m (14.8 lb 15 N·m (11.1 lb 25 N·m (18.4 lb ft) ft) ft) 38 N·m (28.0 lb 30 N·m (22.1 lb 45 N·m (33.2 lb ft) ft) ft) 45 N·m (33.2 lb 38 N·m (28.0 lb 52 N·m (38.4 lb ft) ft) ft) 51 N·m (37.6 lb 43 N·m (31.7 lb 58 N·m (42.8 lb ft) ft) ft) 58 N·m (42.8 lb 50 N·m (36.9 lb 65 N·m (47.9 lb ft) ft) ft) 74 N·m (54.6 lb 60 N·m (44.3 lb 88 N·m (64.9 lb ft) ft) ft) 74 N·m (54.6 lb 60 N·m (44.3 lb 88 N·m (64.9 lb ft) ft) ft) 105 N·m (77.4 lb 85 N·m (62.7 lb 125 N·m (92.2 lb ft) ft) ft)

8-15

8 - SPECIFICATIONS

Size wrench

Thread size

36

30x2

41 46

36x2

50

42x2

30

45x2

35

52x2

38 42

50

Tightening torques for cap nuts with O-ring - hoses Nominal Min Max 135 N·m (99.6 lb 115 N·m (84.8 lb 155 N·m (114.3 lb ft) ft) ft) 166 N·m (122.4 lb 140 N·m (103.3 lb 192 N·m (141.6 lb ft) ft) ft) 240 N·m (177.0 lb 210 N·m (154.9 lb 270 N·m (199.1 lb ft) ft) ft) 290 N·m (213.9 lb 255 N·m (188.1 lb 325 N·m (239.7 lb ft) ft) ft) 330 N·m (243.4 lb 280 N·m (206.5 lb 380 N·m (280.3 lb ft) ft) ft)

Hose 20 22 25 28

Table for torques of necks with sealing edge or with flat gasket G-M G 1/8 G1/4 G 3/8 G 1/2 G 3/4 G1 G 11/4 G 11/2

Tightening torques for flanges 25 N·m (18 lb ft) 40 N·m (30 lb ft) 95 N·m (70 lb ft) 130 N·m (96 lb ft) 250 N·m (184 lb ft) 400 N·m (295 lb ft) 600 N·m (443 lb ft) 800 N·m (590 lb ft)

10 x 1 12 x 1.5 14 x 1.5 16 x 1.5 18 x 1.5 20 x 1.5 22 x 1.5 26 x 1.5 27 x 1.5 33 x 1.5 42 x 1.5 48 x 1.5

25 N·m (18 lb ft) 30 N·m (22 lb ft) 50 N·m (37 lb ft) 60 N·m (44 lb ft) 60 N·m (44 lb ft) 140 N·m (103 lb ft) 140 N·m (103 lb ft) 220 N·m (162 lb ft) 250 N·m (184 lb ft) 400 N·m (295 lb ft) 600 N·m (443 lb ft) 800 N·m (590 lb ft)

SS12C493

8-16

1

8 - SPECIFICATIONS

Table for torques of plugs with flat gasket G-M G 1/8 G1/4 G 3/8 G 1/2 G 3/4 G1 G 11/4 G 11/2

Tightening torques for flanges 15 N·m (11 lb ft) 33 N·m (24 lb ft) 70 N·m (52 lb ft) 90 N·m (66 lb ft) 150 N·m (111 lb ft) 220 N·m (162 lb ft) 600 N·m (443 lb ft) 800 N·m (590 lb ft)

10 x 1 12 x 1.5 14 x 1.5 16 x 1.5 18 x 1.5 20 x 1.5 22 x 1.5 26 x 1.5 27 x 1.5 33 x 1.5 42 x 1.5 48 x 1.5

13 N·m (10 lb ft) 30 N·m (22 lb ft) 40 N·m (30 lb ft) 60 N·m (44 lb ft) 70 N·m (52 lb ft) 90 N·m (66 lb ft) 100 N·m (74 lb ft) 120 N·m (89 lb ft) 150 N·m (111 lb ft) 250 N·m (184 lb ft) 400 N·m (295 lb ft) 500 N·m (369 lb ft)

SS12K194

8-17

2

8 - SPECIFICATIONS

8-18

Index ###_Index_###

A Adjust the scrapers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-83 Air cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-68 Air filter dust valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-30 Ballasting of tires . . . . . . .

Before starting the engine . . .

Biodiesel fuels - Biodiesel fuels Bleed the fuel system . . . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

C Cab tilting system - Basic instructions . . . . . . . . . . . . . .

California proposition 65 warning - California Proposition 65 Warning Capacities . . . . . . . . . . . . . . . . . . . . . . . . . .

Change the engine coolant. . . . . . . . . . . . . . . . . . .

Change the engine oil . . . . . . . . . . . . . . . . . . . . .

Change the hydraulic oil and replace the filter . . . . . . . . . .

Change the travel transmission fluid . . . . . . . . . . . . . . .

Change the vibrator oil . . . . . . . . . . . . . . . . . . . .

Check bolted connections . . . . . . . . . . . . . . . . . . .

Checking the engine coolant level. . . . . . . . . . . . . . . .

Check the air conditioning compressor mounting . . . . . . . . .

Check the air filter sensor . . . . . . . . . . . . . . . . . . .

Check the alarm and control instruments. . . . . . . . . . . . .

Check the battery . . . . . . . . . . . . . . . . . . . . . . .

Check the damping system . . . . . . . . . . . . . . . . . .

Check the engine and exhaust pipe intake manifold . . . . . . . .

Check the engine belt . . . . . . . . . . . . . . . . . . . . .

Check the engine coolant level . . . . . . . . . . . . . . . . .

Check the engine fan . . . . . . . . . . . . . . . . . . . . .

Check the engine oil level . . . . . . . . . . . . . . . . . . .

Check the hydraulic oil level . . . . . . . . . . . . . . . . . .

Check the pad foot segments . . . . . . . . . . . . . . . . .

Check the travel transmission fluid level . . . . . . . . . . . . .

Check the vibrator oil level . . . . . . . . . . . . . . . . . . .

Cleaning the radiators . . . . . . . . . . . . . . . . . . . . .

Clean the air conditioning system . . . . . . . . . . . . . . . .

Clean the machine . . . . . . . . . . . . . . . . . . . . . .

Clean the water separator . . . . . . . . . . . . . . . . . . .

Coolers check . . . . . . . . . . . . . . . . . . . . . . . .

Cooling system maintenance . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Ecology and the environment. . . .

Electrical wiring check . . . . . . .

Electro-Magnetic Compatibility (EMC) Emergency stopping the engine . .

Engine fault signaling . . . . . . .

Engine serial number . . . . . . .

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Dashboard and control panels Diesel fuels - Diesel fuel . .

Display . . . . . . . . . .

Dozer blade (optional) . . . .

Driving properties . . . . . .

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. 6-7 . 4-1 . 7-21 . 7-79

. . 7-1 . . 2-10 . . 8-7 . . 7-77 . . 7-49 . . 7-71 7-35, 7-63 7-48, 7-69 . . 7-84 . . 7-57 . . 7-65 . . 7-39 . . 7-31 . . 7-61 . . 7-66 . . 7-33 . . 7-62 . . 7-27 . . 7-29 . . 7-26 . . 7-28 . . 7-47 . . 7-45 . . 7-44 . . 7-82 . . 7-70 . . 7-85 . . 7-80 . . 7-38 . . 2-15

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. 3-6 . 7-23 . 3-15 . 6-11 . 8-9

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. 2-16 . 7-58 . 1-4 . 4-8 . 3-23 . 1-6

Engine shutdown alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25 Engine specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8 F Fluids and lubricants . . .

Forward and reverse travel.

Fuel system maintenance .

Fuses and relays . . . . .

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7-14, 8-1 . . 4-10 . . 2-15 . . 7-86

H Hand signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12 Hydraulic system maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15 I Identification plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-5 1-3

L Lifting and lowering the hood .

Loading the machine . . . .

Lubrication and maintenance .

Lubrication chart . . . . . .

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. 7-8 . 5-3 . 7-13 . 7-20

M Machine components . . . . . . . . . . . . . . . . .

Machine dimensions . . . . . . . . . . . . . . . . .

Machine lubrication . . . . . . . . . . . . . . . . . .

Machine orientation . . . . . . . . . . . . . . . . . .

Machine preservation and storage for longer than 2 month .

Machine weights . . . . . . . . . . . . . . . . . . .

Maintenance chart . . . . . . . . . . . . . . . . . .

Minimum hardware tightening torques . . . . . . . . . .

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1-8 8-12 7-41 1-7 7-88 8-14 7-24 8-15

N Navigation basics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16 Note to the owner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 O Operating the machine at high altitudes . . . . . . . . .

Operating the machine at high temperatures and humidity .

Operating the machine at low temperatures . . . . . . .

Operating the machine in extremely dusty environment . .

Operating with vibration on compacted and hard materials .

Operator's manual storage . . . . . . . . . . . . . . .

Operator's seat . . . . . . . . . . . . . . . . . . . .

Overhead controls . . . . . . . . . . . . . . . . . .

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. 6-2 . 6-3 . 6-4 . 6-5 . 6-6 . 3-5 . 3-2 . 3-29

P Parking the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14 Preparing for road transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 Proper entry and exit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Recovery and towing . . . . . . . . . . . . . .

Replace cab ventilation and heating filters . . . . .

Replace fuel filter . . . . . . . . . . . . . . . .

Replace the air filter elements . . . . . . . . . .

Replace the air filter elements for the air conditioning Right-hand side controls . . . . . . . . . . . . .

Run in period of a new machine . . . . . . . . .

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2-11 7-56 7-51 7-53 7-59 3-27 6-1

S Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Safety rules and signal word definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Safety signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17

Short-term preservation and storage for 1-2 month Starting is disabled . . . . . . . . . . . . . .

Starting the engine . . . . . . . . . . . . . .

Starting with cables from an external power source Stopping the machine . . . . . . . . . . . . .

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Tire pressure . . . .

Tools and equipment Towing the machine .

Traveling on a hill . .

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. 7-86 . 4-5 . 4-2 . 4-6 . 4-7

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. 7-37 . 2-15 . 5-7 . 4-11

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V Vibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-9

W Welding on the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14 Wheel bolt torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-34, 7-60

Dealer’s stamp

CNH Industrial America LLC reserves the right to make improvements in design and changes in specifications at any time without notice and without incurring any obligation to install them on units previously sold.

Specifications, descriptions, and illustrative material herein are as accurate as known at time of publication, but are subject to change without notice.

Availability of some models and equipment builds varies according to the country in which the equipment is being used. For exact information about any particular product, please consult your Case dealer.

© 2017 CNH Industrial America LLC. All Rights Reserved.

Case is a trademark registered in the United States and many other countries, owned or licensed to CNH Industrial N.V., its subsidiaries or affiliates.

Any trademarks referred to herein, in association with goods and/or services of companies, other than owned by or licensed to CNH Industrial N.V., its subsidiaries or affiliates, are the property of those respective companies.