Case SV207E Tier 4B (final) Vibratory Roller Operator's Manual 51674441 - PDF DOWNLOAD

ORIGINAL INSTRUCTIONS

OPERATOR’S MANUAL SV207E Tier 4B (final) Vibratory Roller

PIN DDDS207ENKNTK3151 and after

Part number 51674441 1st edition English February 2020

Contents 1 GENERAL INFORMATION Note to the owner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Intended use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Electro-Magnetic Compatibility (EMC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Product identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operator's manual storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine serial number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Machine orientation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Machine components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1 1-3 1-4 1-5 1-6 1-7 1-8 1-9

2 SAFETY INFORMATION Safety rules and signal word definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Recovery and towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 Hand signals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11 Welding on the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13 Fuel system maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14 Cooling system maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15 Hydraulic system maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16 Tools and equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17 Ecology and the environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18 Safety signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19

3 CONTROLS AND INSTRUMENTS Access to operator's platform Proper entry and exit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Operator's seat Operator's seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Forward controls Dashboard and control panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20 Display screens. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22 ACE Force Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33 Engine fault signaling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-37

Right-hand side controls Right-hand side controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-39

Overhead controls Overhead controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41

4 OPERATING INSTRUCTIONS Commissioning the unit Before starting the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Starting the unit Starting the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Starting is disabled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 Starting with cables from an external power source. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

Stopping the unit Stopping the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8 Emergency stopping the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

Moving the unit Travel out of park . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11 Forward and reverse travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12 Traveling on a hill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13

Parking the unit Parking the machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16

5 TRANSPORT OPERATIONS Preparing for road transport Preparing for road transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 Loading the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Recovery transport Towing the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

6 WORKING OPERATIONS General information Run in period of a new machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operating the machine at high altitudes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operating the machine at high temperatures and humidity . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operating the machine at low temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operating the machine in extremely dusty environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operating with vibration on compacted and hard materials . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Ballasting of tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-1 6-2 6-3 6-4 6-5 6-6 6-7

Working operations Vibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9

Working attachments Dozer blade (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12

7 MAINTENANCE General information Lifting and lowering the hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 Lubrication and maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3 Fluids and lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4 Lubrication chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10 Biodiesel fuels - Biodiesel fuels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11 Diesel fuels - Diesel fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13

Maintenance planning Maintenance chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14

Every 20 hours of operation (daily) Fuel level - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Check the engine oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Check the engine coolant level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Check the hydraulic oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Check the engine fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air filter dust valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Check the engine and exhaust pipe intake manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Service brakes – Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-16 7-17 7-18 7-19 7-21 7-22 7-23 7-25

Initial 50 hours Change engine oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-30

Initial 100 hours Wheel bolt torque. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-32 Change the travel transmission fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-33

Every 50 hours Engine tightness - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-35 Fuel filter water separator - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-36

Every 100 hours of operation or weekly Tire pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-37

Every 250 hours Coolers check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Machine lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Check the vibrator oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Check the travel transmission fluid level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Check the pad foot segments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fan belt - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-38 7-39 7-40 7-41 7-42 7-43

Hose and fittings - Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-44 Cooler circuit - Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-45 Engine air filter - Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-46

Initial 500 hours Change the vibrator oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-47 Change the hydraulic oil and replace the filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-48

Every 500 hours of operation or every six months Change the engine oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Replace fuel filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Replace the air filter elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Replace cab ventilation and heating filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Checking the engine coolant level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Electrical wiring check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Replace the air filter elements for the air conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Wheel bolt torque. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-52 7-54 7-56 7-58 7-59 7-60 7-61 7-62

Every 1000 hours of operation or annually Check the battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine air filter - Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Replace the oil separator cartridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Change the travel transmission fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Check the air conditioning compressor mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Check the damping system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Clean the fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Check and adjustment for valve clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-63 7-64 7-65 7-66 7-68 7-69 7-71 7-72

Every 2000 hours of operation or annually Change the vibrator oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Clean the air conditioning system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Change the hydraulic oil and replace the filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Change the engine coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Check the oil thermometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-73 7-74 7-75 7-79 7-81

Every 3000 hours of operation or every 3 years Cleaning the Diesel Particulate Filter (DPF). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-82

As required Diesel Particulate Filter (DPF) regeneration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hood gas strut - Replace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Bleed the fuel system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Adjust the scrapers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Check bolted connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Clean the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-83 7-86 7-87 7-88 7-89 7-90

Fuse and relay locations Fuses and relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-91

Storage Short-term preservation and storage for 1-2 month . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-93 Machine preservation and storage for longer than 2 month. . . . . . . . . . . . . . . . . . . . . . . 7-94

8 SPECIFICATIONS Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Driving properties. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Machine dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Machine weights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Minimum hardware tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8-1 8-2 8-3 8-5 8-7 8-8

1 - GENERAL INFORMATION

1 - GENERAL INFORMATION###_1_### Note to the owner

RAIL17COM0075FA

1

DEALER'S STAMP OR CARD This manual contains important information about the safe operation, adjustment, and maintenance of your machine.

Refer to the detailed INDEX at the end of this manual for locating specific items about your machine. Your machine conforms to current safety regulations.

Use this manual as a guide. Your machine will remain a reliable working tool as long as it is kept in good working condition and serviced properly.

This machine, with standard equipment and authorized attachments, is intended for compaction of all kinds of soils.

Use only approved accessories and attachments designed for your machine.

This operators manual is to be stored in the manual compartment equipped on this machine (rear side of the seat backrest). Make sure this manual is complete and in good condition. Contact your authorized dealer to obtain additional manuals. Contact your authorized dealer for any further information or assistance about your machine. Your authorized dealer has manufacturer approved service parts. Your authorized dealer has technicians with special training that know the best methods to service and/or repair your machine. Your authorized dealer is available for any further information. They will also provide any after-sales service you may need, and genuine CASE CONSTRUCTION spare parts, your guarantee of quality and match.

1-1

1 - GENERAL INFORMATION

Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury.

Throughout this manual and on machine decals, you will find the signal words DANGER, WARNING, and CAUTION followed by special instructions. These precautions are intended for the personal safety of you and those working with you.

DO NOT operate or permit anyone to operate or service this machine until you or the other persons have read and understand the safety, operation, and maintenance instructions in this manual. Use only trained operators who have demonstrated the ability to operate and service this machine correctly and safely. All persons who will be operating this machine shall possess a valid local vehicle operating permit and/or other applicable local age work permit. The information in this manual is provided on the basis of information that was available at the time that the manual was written. Settings, procedures, part numbers, software and other items can change. These changes can affect the service that is given to the machine. Ensure that you have complete and most current information from your dealer before you start your machine operation.

DO NOT use this machine for any application or purpose other than those described in this manual. Consult an authorized dealer on changes, additions or modifications that can be required for this machine to comply with various country regulations and safety requirements. Unauthorized modifications will cause serious injury or death. Anyone making such unauthorized modifications is responsible for the consequences.

Use only approved accessories and attachments designed for your machine. Consult your dealer on changes, additions, or modifications that may be required for your machine. Do not make any unauthorized modifications to your machine.

ATTENTION: The engine and fuel system on your machine is designed and built to government emissions standards.

Tampering by dealers, customers and operators is strictly prohibited by law. Failure to comply could result in government fines, rework charges invalid warranty, legal action and possible confiscation of the machine until rework to original condition is completed. Engine service and or repairs must be done by a certified technician only!

1-2

1 - GENERAL INFORMATION

Intended use WARNING Avoid injury!

Using the machine for purposes other than or beyond the intended use is not allowed; for example: - for the transportation of persons, - as a working platform, - for pulling attached loads, - for pulling or transporting loads without the intended working equipment.

Failure to comply could result in death or serious injury.

W1142B

This machine is suitable for medium and small-sized compaction work in transport construction (construction of roads, railroads, cart roads, and forest roads) and building construction (industrial zones, embankments), etc.

The roller with a smooth drum is suitable for the compaction of all kinds of soils. It can be used for the compaction of clay soils up to a layer thickness (after compaction) of 15 cm (5.9 in), loam soils up to a layer thickness of 25 cm (9.8 in), mixed soils up to a layer thickness of 35 cm (13.8 in), and sandy and gravel materials up to a layer thickness of 45 cm (17.7 in). The roller can also be used for compaction by means of stabilization.

The roller with a padfoot drum (synchronous kneading and vibrating effect) is suitable for the compaction of clay soils up to a layer thickness (after compaction) of 20 cm (7.9 in), loam soils up to a layer thickness of 25 cm (9.8 in), and mixed soils up to a layer thickness of 35 cm (13.8 in).

SV207E roller for permanently difficult conditions and on slopes above 30% - smooth drum.

1-3

1 - GENERAL INFORMATION

Electro-Magnetic Compatibility (EMC) Interference may arise as a result of add‐on equipment that may not necessarily meet the required standards. As such interference can result in serious malfunction of the unit and/or create unsafe situations, you must observe the following: • The maximum power of emission equipment (radio, telephones, etc.) must not exceed the limits imposed by the national authorities of the country where you use the machine • The electro‐magnetic field generated by the add‐on system should not exceed 24 V/m at any time and at any location in the proximity of electronic components • The add‐on equipment must not interfere with the functioning of the on board electronics Failure to comply with these rules will render the CASE CONSTRUCTION warranty null and void.

1-4

1 - GENERAL INFORMATION

Product identification Write your machine model number, Product Identification Number (PIN) and serial numbers on the lines provided below. Always give these numbers and component plate numbers to your dealer when you need parts or information for your machine.

Make a record of the numbers. Keep this record and your manufacturers statement of origin in a safe place. If the machine is stolen, report the numbers to your local law enforcement agency.

MACHINE Type / Model & Designation Product Identification Number (PIN) Year of Build Engine Serial Number

RAIL14COM0348BA

1

RAIL19COM0365AA

2

RAIL19COM0373AA

3

Designation Item 1 Product Identification Number (PIN) plate 2 Machine’s production number

1-5

1 - GENERAL INFORMATION

Operator's manual storage Document compartment

The document compartment is located on the backside of the seat.

SS12J279

1-6

1

1 - GENERAL INFORMATION

Engine serial number Engine serial number location.

RAIL19COM0379AA

1-7

1

1 - GENERAL INFORMATION

Machine orientation As used in this manual, the terms right-hand, left-hand, front, and rear indicate the sides of the machines as seen from the operator’s seat.

SS12K456

Item A B

Designation

1

Item C D

Front Right-hand side

1-8

Designation Rear Left-hand side

1 - GENERAL INFORMATION

Machine components

RAIL20COM0447JA

1-9

1

1 - GENERAL INFORMATION

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

Drum frame Tractor frame Vibratory drum Joint Scrapers Axle Hydraulic tank Batteries Cab with integrated ROPS Fuel tank Bonnet Engine Combined cooler Driver’s stand Steering hydraulic generator Travel hydraulic generator Vibration hydraulic generator Air filter Hydraulic oil pressure filter Air-conditioning

1-10

2 - SAFETY INFORMATION

2 - SAFETY INFORMATION###_2_### Safety rules and signal word definitions Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury.

Throughout this manual and on machine safety signs, you will find the signal words DANGER, WARNING, and CAUTION followed by special instructions. These precautions are intended for the personal safety of you and those working with you.

Read and understand all the safety messages in this manual before you operate or service the machine.

DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury. The color associated with DANGER is RED. WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury. The color associated with WARNING is ORANGE. CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury. The color associated with CAUTION is YELLOW.

FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY. Machine safety NOTICE: Notice indicates a situation that, if not avoided, could result in machine damage or property damage. The color associated with Notice is BLUE. Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine damage or property damage. The word Notice is used to address practices not related to personal safety.

Information NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual.

Throughout this manual you will find the word Note followed by additional information about a step, procedure, or other information in the manual. The word Note is not intended to address personal safety or property damage.

2-1

2 - SAFETY INFORMATION

Safety rules General safety rules Use caution when you operate the machine on slopes.

Raised equipment, full tanks and other loads will change the center of gravity of the machine. The machine can tip or roll over when near ditches and embankments or uneven surfaces.

Never permit anyone other than the operator to ride on the machine.

Never operate the machine under the influence of alcohol or drugs, or while you are otherwise impaired.

When digging or using ground-engaging attachments, be aware of buried cables. Contact local utilities to determine the locations of services.

Pay attention to overhead power lines and hanging obstacles. High voltage lines may require significant clearance for safety.

Hydraulic oil or diesel fuel leaking under pressure can penetrate the skin, causing serious injury or infection.

• DO NOT use your hand to check for leaks. Use a piece of cardboard or paper.

• Stop the engine, remove the key, and relieve the pressure before you connect or disconnect fluid lines.

• Make sure that all components are in good condition.

Tighten all connections before you start the engine or pressurize the system.

• If hydraulic fluid or diesel fuel penetrates the skin, seek medical attention immediately.

• Continuous long term contact with hydraulic fluid may cause skin cancer. Avoid long term contact and wash the skin promptly with soap and water.

Keep clear of moving parts. Loose clothing, jewelry, watches, long hair, and other loose or hanging items can become entangled in moving parts.

Wear protective equipment when appropriate.

DO NOT attempt to remove material from any part of the machine while it is being operated or while components are in motion.

A person or pet within the operating area of a machine can be struck or crushed by the machine or its equipment. DO NOT allow anyone to enter the work area.

Raised equipment and/or loads can fall unexpectedly and crush persons underneath. Never allow anyone to enter the area underneath raised equipment during operation.

Never operate the engine in enclosed spaces as harmful exhaust gases may build up.

Before you start the machine, be sure that all controls are in neutral or park lock position.

Start the engine only from the operator’s seat. If you bypass the safety start switch, the engine can start with the transmission in gear. Do not connect or short across terminals on the starter solenoid. Attach jumper cables as described in the manual. Starting in gear may cause death or serious injury.

Always keep windows, mirrors, all lighting, and Slow-Moving Vehicle (SMV) emblem clean to provide the best possible visibility while you operate the machine.

Operate controls only when seated in the operator’s seat, except for those controls expressly intended for use from other locations.

Before you leave the machine: 1. Park the machine on a firm, level surface.

2. Put all controls in neutral or park lock position.

3. Engage the parking brake. Use wheel chocks if required.

4. Lower all hydraulic equipment — Implements, header, etc.

5. Turn off the engine and remove the key.

When, due to exceptional circumstances, you would decide to keep the engine running after you leave the operator’s station, then you must follow these precautions: 1. Bring the engine to low idle speed.

2. Disengage all drive systems.

Make sure that all guards and shields are in good condition and properly installed before you operate the machine. Never operate the machine with shields removed.

Always close access doors or panels before you operate the machine.

3.

WARNING Some components may continue to run down after you disengage drive systems.

Make sure all drive systems are fully disengaged.

Failure to comply could result in death or serious injury.

Dirty or slippery steps, ladders, walkways, and platforms can cause falls. Make sure these surfaces remain clean and clear of debris.

W0113A

Shift the transmission into neutral.

4. Apply the parking brake.

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2 - SAFETY INFORMATION

General safety rules specific to this machine Always have the machine moving when in vibration mode.

The vibrator bearing only receives lubrication when the machine is moving.

Do not change the vibration amplitude when driving. It is always necessary to stop first and then select a different amplitude.

Do not adjust the heating valve control rod while driving.

Do not roll and compact per bearing capacity of subsoil at such a distance from the edge of slopes or trenches,

where hazard of a landslide or a shoulder breaking off (dropping) together with the machine could occur.

Do not roll and compact with vibration at such a distance from walls, cuts, slopes, where their slip (slide) would happen because the operator and the machine could get covered with debris.

Do not compact with vibration at such a distance from buildings or facilities and equipment within which the risk of them being damaged due to vibration transfer impact.

General maintenance safety Keep the area used for servicing the machine clean and dry. Clean up spilled fluids.

Stop the engine, remove the key, and relieve pressure before you connect or disconnect fluid lines.

Service the machine on a firm, level surface.

Stop the engine and remove the key before you connect or disconnect electrical connections.

Install guards and shields after you service the machine.

Close all access doors and install all panels after servicing the machine.

Do not attempt to clean, lubricate, clear obstructions, or make adjustments to the machine while it is in motion or while the engine is running.

Scalding can result from incorrect removal of coolant caps. Cooling systems operate under pressure. Hot coolant can spray out if you remove a cap while the system is hot. Allow the system to cool before you remove the cap. When you remove the cap, turn it slowly to allow pressure to escape before you completely remove the cap.

Always make sure that working area is clear of tools, parts, other persons and pets before you start operating the machine.

Replace damaged or worn tubes, hoses, electrical wiring, etc.

Unsupported hydraulic cylinders can lose pressure and drop the equipment, causing a crushing hazard. Do not leave equipment in a raised position while parked or during service, unless the equipment is securely supported.

The engine, transmission, exhaust components, and hydraulic lines may become hot during operation. Take care when you service such components. Allow surfaces to cool before you handle or disconnect hot components.

Wear protective equipment when appropriate.

Jack or lift the machine only at jack or lift points indicated in this manual.

Incorrect towing procedures can cause accidents. When you tow a disabled machine follow the procedure in this manual. Use only rigid tow bars.

When welding, follow the instructions in the manual. Always disconnect the battery before you weld on the machine. Always wash your hands after you handle battery components.

2-3

2 - SAFETY INFORMATION

Wheels and tires Make sure that tires are correctly inflated. Do not exceed any recommended load or pressure. Follow the instructions in the manual for proper tire inflation.

Tires are heavy. Handling tires without proper equipment could cause death or serious injury.

Never weld on a wheel with a tire installed. Always remove the tire completely from the wheel prior to welding.

DO NOT weld to a wheel or rim until the tire is completely removed. Inflated tires can generate a gas mixture with the air that can be ignited by high temperatures from welding procedures performed on the wheel or rim. Removing the air or loosening the tire on the rim (breaking the bead) will NOT eliminate the hazard. This condition can exist whether tires are inflated or deflated. The tire MUST be completely removed from the wheel or rim prior to welding the wheel or rim.

Always have a qualified tire technician service the tires and wheels. If a tire has lost all pressure, take the tire and wheel to a tire shop or your dealer for service. Explosive separation of the tire can cause serious injury.

Driving on public roads and general transportation safety NOTICE: The standard type of the machine is not intended for driving on public road. When on the road, the machine should be transported on a vehicle. In the unavoidable situation to drive the machine on public roads for shorter distances, follow the below safety precautions.

Be aware of overhead structures or power lines and make sure that the machine and/or attachments can pass safely under.

Comply with local laws and regulations.

Use appropriate lighting to meet local regulations.

Make sure that the SMV emblem is visible.

Use safety chains for trailed equipment when safety chains are provided with machine or equipment.

Lift implements and attachments high enough above ground to prevent accidental contact with road.

When you transport equipment or a machine on a transport trailer, make sure that it is properly secured. Be sure the SMV on the equipment or machine is covered while being transported on a trailer.

Travel speed should be such that you maintain complete control and machine stability at all times.

Slow down and signal before turning.

Pull over to allow faster traffic to pass.

Follow correct towing procedure for equipment with or without brakes.

Fire and explosion prevention Fuel or oil that is leaked or spilled on hot surfaces or electrical components can cause a fire.

Crop materials, trash, debris, bird nests, or flammable material can ignite on hot surfaces.

belts, gears, cleaning fans, etc. More frequent cleaning of your machine may be necessary depending on the operating environment and conditions.

Always have a fire extinguisher on or near the machine.

Inspect the electrical system for loose connections and frayed insulation. Repair or replace loose or damaged parts.

Make sure that the fire extinguisher(s) is maintained and serviced according to the manufacturer’s instructions.

Do not store oily rags or other flammable material on the machine.

At least once each day and at the end of the day, remove all trash and debris from the machine especially around hot components such as the engine, transmission, exhaust, battery, etc. More frequent cleaning of your machine may be necessary depending on the operating environment and conditions.

Do not weld or flame cut any items that contain flammable material. Clean items thoroughly with non-flammable solvents before welding or flame-cutting.

At least once each day, remove debris accumulation around moving components such as bearings, pulleys,

Promptly investigate any unusual smells or odors that may occur during operation of the machine.

Do not expose the machine to flames, burning brush, or explosives.

2-4

2 - SAFETY INFORMATION

General battery safety Always wear eye protection when you work with batteries.

Follow the manufacturer’s instructions when you store and handle batteries.

Do not create sparks or have open flame near a battery.

Ventilate the area when you charge a battery or use a battery in an enclosed area.

Disconnect the negative (-) terminal first and reconnect the negative (-) terminal last.

When you weld on the machine, disconnect both terminals of the battery.

Do not weld, grind, or smoke near a battery.

When you use auxiliary batteries or connect jumper cables to start the engine, use the procedure shown in the operator’s manual. Do not short across terminals.

Battery post, terminals, and related accessories contain lead and lead compounds. Wash hands after handling.

Battery acid causes burns. Batteries contain sulfuric acid.

Avoid contact with skin, eyes, or clothing. Antidote (external): Flush with water. Antidote (eyes): flush with water for 15 minutes and seek medical attention immediately.

Antidote (internal): Drink large quantities of water or milk.

Do not induce vomiting. Seek medical attention immediately.

Keep out of reach of children and other unauthorized persons.

Operator presence system Your machine is equipped with an operator presence system to prevent the use of some features while the operator is not in the operator’s seat.

If the operator presence system is inoperable, then it must be repaired.

Never disconnect or bypass the operator presence system.

Reflectors and warning lights You must use flashing amber warning lights when you operate equipment on public roads.

2-5

2 - SAFETY INFORMATION

Seat belts Seat belts must be worn at all times.

• Check that bolts are tight on the seat bracket or mounting.

Seat belt inspection and maintenance: • Keep seat belts in good condition.

• If the belt is attached to the seat, make sure that the seat or seat brackets are mounted securely.

• Keep sharp edges and items than can cause damage away from the belts.

• Keep seat belts clean and dry.

• Periodically check belts, buckles, retractors, tethers, slack take-up system, and mounting bolts for damage and wear.

• Clean belts only with soap solution and warm water.

• Do not use bleach or dye on the belts because this can make the belts weak.

• Replace all parts that have damage or wear.

• Replace belts that have cuts that can make the belt weak.

To fasten the belt: 1. Sit in the operator’s.

2. Adjust the seat so all controls are easily accessible and operator comfort is achieved.

3. Pull the seat belt cross your lap and insert the metal end into the latch mechanism until a click is heard.

4. Make sure that belt lays flat across the operator lap and it is secure in the latch mechanism.

To release the belt: Press the red release button on the buckle and guide the retractable belt back into the reel.

2-6

SS12C077

1

2 - SAFETY INFORMATION

Operator protective structure Your machine is equipped with an operator protective structure, such as: a Roll Over Protective Structure (ROPS), Falling Objects Protective Structure (FOPS), or a cab with a ROPS. A ROPS may be a can frame or a two-posted or four-posted structure used for the protection of the operator to minimize the possibility of serious injury. The mounting structure and fasteners forming the mounting connection with the machine are part of the ROPS.

After an accident, fire, tip over, or roll over, the following MUST be performed by a qualified technician before returning the machine to field or job-site operations:

The protective structure is a special safety component of your machine.

• All damaged parts MUST BE REPLACED.

DO NOT attach any device to the protective structure for pulling purposes. DO NOT drill holes to the protective structure.

The protective structure and interconnecting components are a certified system. Any damage, fire, corrosion, or modification will weaken the structure and reduce your protection. If this occurs, THE PROTECTIVE STRUCTURE MUST BE REPLACED so that it will provide the same protection as a new protective structure. Contact your dealer for protective structure inspection and replacement.

• The protective structure MUST BE REPLACED. • The mounting or suspension for the protective structure, operator’s seat and suspension, seat belts and mounting components, and wiring within the operator’s protective system MUST be carefully inspected for damage.

DO NOT WELD, DRILL HOLES, ATTEMPT TO STRAIGHTEN, OR REPAIR THE PROTECTIVE STRUCTURE. MODIFICATION IN ANY WAY CAN REDUCE THE STRUCTURAL INTEGRITY OF THE STRUCTURE, WHICH COULD CAUSE DEATH OR SERIOUS INJURY IN THE EVENT OF FIRE, TIP OVER, ROLL OVER, COLLISION, OR ACCIDENT. Seat belts are part of your protective system and must be worn at all times. The operator must be held to the seat inside the frame in order for the protective system to work.

Roll Over Protective Structure (ROPS) The Roll Over Protective Structure (ROPS) Product Identification Number (PIN) plate is on right-hand rear post.

The plate provides information such as the ROPS PIN, the gross weight, approval, regulation, and model number of the machine.

RAIL17COM0212AA

2

Air-conditioning system The air-conditioning system is under high pressure. Do not disconnect any lines. The release of high pressure can cause serious injury.

Only trained service technicians can service, repair, or recharge the air-conditioning system.

The air-conditioning system contains gases that are harmful to the environment when released into the atmosphere. Do not attempt to service or repair the system.

Backup alarm system Place the travel controller in the reverse travel position and an audible alarm will sound repeatedly until the operator moves the travel controller into neutral position or forward travel position.

The audible backup alarm system notifies others in the area that the machine will be or is moving in reverse.

2-7

2 - SAFETY INFORMATION

Personal Protective Equipment (PPE) Wear Personal Protective Equipment (PPE) such as hard hat, eye protection, heavy gloves, hearing protection, protective clothing, etc.

DCAPLT5NE020S2A

3

87358697

4

Do Not Operate tag Before you start servicing the machine, attach a ‘Do Not Operate’ warning tag to the machine in an area that will be visible.

Hazardous chemicals If you are exposed to or come in contact with hazardous chemicals you can be seriously injured. The fluids, lubricants, paints, adhesives, coolant, etc. required for the function of your machine can be hazardous. They may be attractive and harmful to domestic animals as well as humans.

Material Safety Data Sheets (MSDS) provide information about the chemical substances within a product, safe handling and storage procedures, first aid measures, and procedures to take in the event of a spill or accidental release. MSDS are available from your dealer.

Before you service your machine check the MSDS for each lubricant, fluid, etc. used in this machine. This information indicates the associated risks and will help you service the machine safely. Follow the information in the MSDS, and on manufacturer containers, as well as the information in this manual, when you service the machine.

Dispose of all fluids, filters, and containers in an environmentally safe manner according to local laws and regulations. Check with local environmental and recycling centers or your dealer for correct disposal information.

Store fluids and filters in accordance with local laws and regulations. Use only appropriate containers for the storage of chemicals or petrochemical substances.

Keep out of reach or children or other unauthorized persons.

Applied chemicals require additional precautions. Obtain complete information from the manufacturer or distributor of the chemicals before you use them.

2-8

2 - SAFETY INFORMATION

Utility safety When digging or using ground-engaging equipment, be aware of buried cables and other services. Contact your local utilities or authorities, as appropriate, to determine the locations of services.

Make sure that the machine has sufficient clearance to pass in all directions. Pay special attention to overhead power lines and hanging obstacles. High voltage lines may require significant clearance for safety. Contact local authorities or utilities to obtain safe clearance distances from high voltage power lines.

Retract raised or extended components, if necessary.

Remove or lower radio antennas or other accessories.

Should a contact between the machine and an electric

power source occur, the following precautions must be taken: • Stop the machine movement immediately.

• Apply the parking brake, stop the engine, and remove the key.

• Check if you can safely leave the cab or your actual position without contact with electrical wires. If not, stay in your position and call for help. If you can leave your position without touching lines, jump clear of the machine to make sure that you do not make contact with the ground and the machine at the same time.

• Do not permit anyone to touch the machine until power has been shut off to the power lines.

Electrical storm safety Do not operate machine during an electrical storm.

If you are on the ground during an electrical storm, stay away from machinery and equipment. Seek shelter in a permanent, protected structure.

If an electrical storm should strike during operation, remain in the cab. Do not leave the cab or operator’s platform. Do not make contact with the ground or objects outside the machine.

Mounting and dismounting Mount and dismount the machine only at designated locations that have handholds, steps, and/or or ladders.

Maintain a three-point contact with steps, ladders, and handholds.

Do not jump off of the machine.

Never mount or dismount from a moving machine.

Make sure that steps, ladders, and platforms remain clean and clear of debris and foreign substances. Injury may result from slippery surfaces.

Do not use the steering wheel or other controls or accessories as handholds when you enter or exit the cab or operator’s platform.

Face the machine when you mount and dismount the machine.

Working at heights When the normal use and maintenance of the machine requires you to work at heights:

• Do not stand on surfaces that are not designated as steps or platforms.

• Correctly use installed steps, ladders, and railings.

Do not use the machine as a lift, ladder, or platform for working at heights.

• Never use ladders, steps, or railings while the machine is moving.

Lifting and overhead loads Never use loader buckets, forks, etc. or other lifting, handling, or digging equipment to lift persons.

Do not use raised equipment as a work platform.

Do not leave equipment in raised position while parked or during service, unless securely supported. Hydraulic cylinders must be mechanically locked or supported if they are left in a raised position for service or access.

Know the full area of movement of the machine and equipment and do not enter or permit anyone to enter the area of movement while the machine is in operation.

Equipment and associated loads can block visibility and cause an accident. Do not operate with insufficient visibility.

Never enter or permit anyone to enter the area underneath raised equipment. Equipment and/or loads can fall unexpectedly and crush persons underneath it.

2-9

2 - SAFETY INFORMATION

Recovery and towing Incorrect towing procedures can cause accidents. When towing a disabled machine, follow the procedure in this manual.

The operator on a towed machine must steer the machine in the direction of towing.

No person may stay on the machine, while it is being towed.

When towing, make sure persons present stay within sufficient distance to avoid injury if the tow cable breaks or the hitch is damaged.

To tow, use unbroken tow ropes or tow bar of sufficient loading capacity – 1.5 times higher than the weight of towed machine. Use of chains to tow the machine is prohibited. Never use a tow cable when towing the roller downhill in particular. Use the tow bar!

The maximum. permissible deflection is 30° away from the forward direction of towing.

The towing machine must have sufficient tractive force (power), weight and brake power.

When towing downhill, use a rope to attach another towing machine to the rear part of the towed machine to prevent its uncontrolled motion.

Follow the towing procedure on 5-4 to release the parking brake but be aware the machine will not be braked.

Unless the engine works, secure the roller immediately after towing against any motion. Follow the “Recovery Transport” procedure in Section 5 of this manual to return the parking brake to normal operation.

2-10

2 - SAFETY INFORMATION

Hand signals When operating the machine, never attempt to carry out tasks calling for fine control or work in areas where visibility is poor or impaired without seeking the assistance of a signalman. Make perfectly sure that you and the signalman understand the signals to be used.

START THE ENGINE

MOVE AWAY FROM ME Move hands forward and rearward (palms out).

SS12C521

1

SS12C512

STOP THE ENGINE

SS12C513

2

GO THIS FAR

3

SS12C514

COME TO ME

4

ALL STOP AND HOLD

Move hands forward and rearward (palms in).

SS12C515

5

SS12C516

2-11

6

2 - SAFETY INFORMATION

STOP

TURN MACHINE LEFT

Move one hand back and forth.

To stop movement, stop moving your hand and make a fist.

SS12C517

7

SS12C518

8

EMERGENCY STOP

TURN MACHINE RIGHT

Move both hands rapidly back and forth.

To stop movement, stop moving your hand and make a fist.

SS12C519

9

SS12C520

2-12

10

2 - SAFETY INFORMATION

Welding on the machine DANGER Improper operation or service of this machine can result in an accident.

Any unauthorized modifications made to this machine can have serious consequences. Consult an authorized dealer on changes, additions, or modifications that may be required for this machine. Do not make any unauthorized modifications.

Failure to comply will result in death or serious injury.

D0030A

CAUTION Fire hazard!

Remove all flammable and explosive materials from the area around the welding location. Shield flammable material that you cannot remove from the immediate area. Always have a fireguard and fire extinguisher available nearby.

Failure to comply could result in minor or moderate injury.

C0062A

Whenever carrying out a welding operation on the machine as authorized by the manufacturer and in accordance with manufacturer’s instructions you must: • Disconnect the batteries.

• Disconnect the Engine Control Unit (ECU).

• Disconnect the alternator B+ and D+ terminal wires.

• Connect the welding apparatus ground cable to the component on which the welding operation is to be performed.

Never connect the welding apparatus ground to a component of the hydraulic system.

2-13

2 - SAFETY INFORMATION

Fuel system maintenance Fuel vapors are explosive and flammable. Do not smoke while handling fuel. Keep fuel away from flames or sparks. Turn off the engine and remove the key before servicing. Always work in a well-ventilated area. Clean up spilled fuel immediately.

Improper use of solvents can result in fire or explosion.

Do not use gasoline or low flash point solvents to clean the fuel filter and/or the fuel pump. Clean only in a well-ventilated area away from sources of sparks or flame, including any appliances with a pilot light.

Drain the fuel-water separator into a suitable container and dispose of the contents in accordance with local environmental regulations.

Diesel fuel escaping under pressure can penetrate the skin, causing serious injury. Do not use your hand to check for leaks. Use a piece of cardboard or paper to search for leaks. Wear protective gloves and eye protection. If any fluid makes contact with the skin, seek medical attention immediately to ensure gangrene does not form.

2-14

2 - SAFETY INFORMATION

Cooling system maintenance Do not remove the filler plug until engine coolant temperature drops below 50 °C (122.0 °F). If the filler plug is removed at a higher temperature, there is risk of vapor or coolant scalding due to the inner overpressure effect.

When handling lubricants (oil, grease, etc.) and other chemical products, always follow instructions for their proper use.

Use proper containers to collect fluid. Dispose of fluids and filters in a way that protects the environment and complies with applicable laws.

Do not smoke or use an open flame during the servicing procedure. Use eye protection.

Do not handle engine coolant, engine oil or hydraulic oil at temperatures that exceed 49 °C (120.2 °F).

2-15

2 - SAFETY INFORMATION

Hydraulic system maintenance Hydraulic oil escaping under pressure can penetrate the skin, causing serious injury or infection. To prevent personal injury: Relieve all pressure before disconnecting fluid lines. Before pressurizing, make sure all connections are tight and components are in good condition. Never use your hand to check for suspected leaks under pressure. Use a piece of cardboard or wood for this purpose.

If injured by leaking fluid, see your doctor immediately.

Use proper containers to collect fluid. Dispose of fluids and filters in a way that protects the environment and complies with applicable law.

Do not smoke or use an open flame during the servicing procedure. Use eye protection. Do not handle engine coolant, engine oil or hydraulic oil at temperatures that exceed 49 °C (120.2 °F).

When handling lubricants (oil, grease etc.) and other chemical products, always follow instructions for their proper use.

2-16

2 - SAFETY INFORMATION

Tools and equipment Tools, lifting equipment, slings, chocks, and other equipment must be in safe operating and working condition.

mandrel should be used and protective goggles must be worn.

Metal splinters can cause injury when accessory bolts are being driven in and out. Therefore, a brass or copper

2-17

2 - SAFETY INFORMATION

Ecology and the environment Soil, air, and water quality is important for all industries and life in general. When legislation does not yet rule the treatment of some of the substances that advanced technology requires, sound judgment should govern the use and disposal of products of a chemical and petrochemical nature.

Familiarize yourself with the relative legislation applicable to your country, and make sure that you understand this legislation. Where no legislation exists, obtain information from suppliers of oils, filters, batteries, fuels, anti-freeze, cleaning agents, etc., with regard to the effect of these substances on man and nature and how to safely store, use, and dispose of these substances. Your CASE CONSTRUCTION dealer can also provide assistance.

Battery recycling Batteries and electric accumulators contain several substances that can have a harmful effect on the environment if the batteries are not properly recycled after use.

Improper disposal of batteries can contaminate the soil, groundwater, and waterways. CASE CONSTRUCTION strongly recommends that you return all used batteries to a CASE CONSTRUCTION dealer, who will dispose of the used batteries or recycle the used batteries properly. In some countries, this is a legal requirement.

Helpful hints • Avoid the use of cans or other inappropriate pressurized fuel delivery systems to fill tanks. Such delivery systems may cause considerable spillage.

• In general, avoid skin contact with all fuels, oils, acids, solvents, etc. Most of these products contain substances that may be harmful to your health.

• Modern oils contain additives. Do not burn contaminated fuels and or waste oils in ordinary heating systems.

• Avoid spillage when you drain fluids such as used engine coolant mixtures, engine oil, hydraulic fluid, brake fluid, etc. Do not mix drained brake fluids or fuels with lubricants. Store all drained fluids safely until you can dispose of the fluids in a proper way that complies with all local legislation and available resources.

• Do not allow coolant mixtures to get into the soil. Collect and dispose of coolant mixtures properly.

• Do not open the air-conditioning system yourself. It contains gases that should not be released into the atmosphere. Your CASE CONSTRUCTION dealer or air-conditioning specialist has a special extractor for this purpose and can recharge the system properly.

• Repair any leaks or defects in the engine cooling system or hydraulic system immediately.

NHIL14GEN0038AA

1

Mandatory battery recycling NOTE: The following requirements are mandatory in Brazil.

Batteries are made of lead plates and a sulfuric acid solution. Because batteries contain heavy metals such as lead, CONAMA Resolution 401/2008 requires you to return all used batteries to the battery dealer when you replace any batteries. Do not dispose of batteries in your household garbage.

Points of sale are obliged to: • Accept the return of your used batteries • Store the returned batteries in a suitable location • Send the returned batteries to the battery manufacturer for recycling

• Do not increase the pressure in a pressurized circuit as this may lead to a component failure.

2-18

2 - SAFETY INFORMATION

Safety signs WARNING Avoid injury!

Make sure safety signs are legible. Clean safety signs regularly. Replace all damaged, missing, painted over, or illegible safety signs. See your dealer for replacement safety signs. If a safety sign is on a part that is replaced, make sure the new part has a safety sign.

Failure to comply could result in death or serious injury.

W0168A

The following safety signs are on your machine as a guide for your safety and for the safety of those working with you.

Walk around the machine and note the content and the location of all safety signs before you operate your machine.

Keep all safety signs clean and legible. Clean safety signs with a soft cloth, water, and gentle detergent.

NOTICE: Do not use solvent, gasoline, or other harsh chemicals. Solvents, gasoline, and other harsh chemicals may damage or remove safety signs.

Replace all safety signs that are damaged, missing, painted over, or illegible. If a safety sign is on a part you or your dealer replaces, make sure that you or your dealer install the safety sign on the new part. See your dealer for replacement safety signs.

Read operator’s manual symbol Safety signs that display the “Read operator’s manual” symbol direct you to the operator’s manual for further information regarding maintenance, adjustments, or procedures for particular areas of the machine. When a safety sign displays this symbol, consult the appropriate page of the operator’s manual.

Read service manual symbol Safety signs that display the “Read service manual” symbol direct you to the service manual. If you doubt your ability to perform service operations, contact your dealer.

2-19

2 - SAFETY INFORMATION

Following is a listing of Safety Signs and locations. Read and understand them before operating the machine.

RAIL19COM0766JA

2-20

1

2 - SAFETY INFORMATION

1. Danger zone Crush hazard.

Keep a safe distance from the edge cutter and compactor in operation.

Failure to comply could result in death or serious injury.

Quantity 2 Part number ND110448

2941

2

2409

3

3227

4

Location: On both sides of the frame.

2. Entanglement hazard Keep clear or stop engine before servicing. Do NOT touch rotating parts Failure to comply could result in death or serious injury.

Quantity: 1 Part number ND081593

Location: On the left-hand side of the radiator.

3. Hot coolant Danger of scalding. Do not open the expansion tank lid until the liquid cools down below 50 °C (122 °F).

Failure to comply could result in death or serious injury.

Quantity: 1 Part number ND130084

Location: On the expansion tank.

2-21

2 - SAFETY INFORMATION

4. Maintenance hazard Remove the key and read the Service Manual before you perform any maintenance or repair the machine.

Failure to comply could result in death or serious injury.

Quantity: 1 Part number ND081738

2584

5

2702

6

2942

7

Location: On the battery disconnect door.

5. Read the Operator’s Manual Read Operator’s Manual. Fasten seat belt. No riders.

Keep others away.

Failure to comply could result in death or serious injury.

Quantity: 1 Part number ND081886

Location: On the left-hand side of the actuator panel.

6. Danger zone Keep a safe distance from the machine.

Read the Operator’s Manual.

Failure to comply could result in death or serious injury.

Quantity 3 Part number ND110449

Location: On both sides of the drum frame and on the rear of the machine frame.

2-22

2 - SAFETY INFORMATION

7. Risk of injury Imminent risk of hand caught by belt. Imminent risk of burn. Do NOT touch hot parts of the Machine unless you make certain these have cooled out sufficiently.

Failure to comply could result in death or serious injury..

Quantity: 1 Part number ND081770

4049

8

4002

9

Location: On the battery disconnect door.

8. Welding hazard Read the Operator’s Manual before welding on the machine. Disconnect the battery, alternator, control units and other electronic components of the machine.

Failure to comply could result in death or serious injury.

Quantity: 1 Part number 51642533

Location: On the inside of the battery disconnect door.

9. Wear seat belt DO NOT jump if the machine tips. Use the seat belt.

Read the Operator’s Manual.

Failure to comply could result in death or serious injury.

Quantity: 1 Part number ND081871

2687

Location: On the left-hand side of the actuator panel.

2-23

10

2 - SAFETY INFORMATION

10. Danger of explosion Read the Operator’s Manual before you service the battery or before starting with jumper cables.

Failure to comply will result in death or serious injury.

Quantity 1 Part number 47684980

3698

11

2153

12

3048

13

Location: On the engine cooler.

11.Lifting points Use only the points identified with this sign to lift the machine.

Quantity: 4 Part number ND081460

Location: On both sides of the frame.

12. Tie-down attachment points Use only the points identified with this sign to tie down the Machine.

Quantity: 4 Part number ND119495

Location: On both sides of the frame

2-24

2 - SAFETY INFORMATION

13. Tire pressure Keep the tire pressure at: 150 kPa (21.8 psi)

Quantity: 1 Part number ND104832

2853

14

3686

15

2158

16

Location: 14. Refueling Diesel only

Quantity: 1 Part number 47684969

Location: 15. Hydraulic oil level x

Quantity: 1 Part number ND081465

Location:

2-25

2 - SAFETY INFORMATION

16. Coolant The coolant is harmful to health. Read the operation manual

Quantity: 1 Part number 51642528

4047

17

Location: 17. Coolant drain plug Keep the tire pressure at: 150 kPa (21.8 psi)

Quantity: 1 Part number ND127257

RAIL20COM0310AA

Location: 18. Engine oil drain plug Keep the tire pressure at: 150 kPa (21.8 psi)

Quantity: 1 Part number ND129164

3212

Location:

2-26

19

18

2 - SAFETY INFORMATION

19. Hydraulic oil drain plug Keep the tire pressure at: 150 kPa (21.8 psi)

Quantity: 1 Part number 51442654

3960

20

4030

21

4031

22

Location: 20. Measuring points When measuring pressures, use the table. The table contains pressures in the defined measuring points and recommended ranges of measuring instruments.

Quantity: 1 Part number 4030

Location: 21. Measuring points reverse travel / forward travel / vibration I / vibration II / steering / filling pump pressure

Quantity: 1 Part number 4031

Location:

2-27

2 - SAFETY INFORMATION

22. Lifting the machine Use rigging with a sufficient capacity. Before you lift the machine, secure the machine joint.

Quantity: 1 Part number 51642537

4032

23

4024

24

Location: On the left-hand side under the cab on the frame.

23. Battery switch Switch off the battery master switch no sooner than 30 seconds after removing the key from the ignition switch.

Keeping of the time limit is necessary for saving the data of the Engine Control Unit (ECU) motor.

Part number 51642534

Location: Inside the battery disconnect door.

24. Machine noise level External noise of the machine.

Quantity: 1 Part number 84477464

84477464

Location: On the left-hand of the actuator panel.

2-28

25

2 - SAFETY INFORMATION

25. Maximum machine height Use caution when operating or moving the machine in areas with height limitations.

Quantity: 1 Part number 48135479

RAIL17COM0213AA

Location: On the left-hand side under the cab on the frame.

26. Emergency exit Unless possible to exit the Machine via LH door, please use emergency exit.

Quantity: 1 Part number ND106585

2884

27

3691

28

Location: On the left-hand side under the cab on the frame.

27. Expansion tank filling Use caution when operating or moving the machine in areas with height limitations.

Quantity: 1 Part number 3691

Location: On the left-hand side under the cab on the frame.

2-29

26

2 - SAFETY INFORMATION

28. Ear protection Use ear muffs when the Machine has no cab or you work with open windows.

Quantity: 1 Part number 2408

2408

29

2775

30

2428

31

Location: On the left-hand side under the cab on the frame.

29. Do not operate tag Before you start servicing the machine, attach a ‘Do Not Operate’ warning tag to the machine in an area that will be visible.

Part number 2775

Location: Located inside the document compartment.

30. Operator’s manual Read the Operator’s Manual

Quantity: 1 Part number ND081871

Location: On the back of the operator’s seat.

2-30

3 - CONTROLS AND INSTRUMENTS

3 - CONTROLS AND INSTRUMENTS###_3_### Access to operator's platform

Proper entry and exit CAUTION Fall hazard!

When entering or exiting the cab, never use the control levers as handholds. Always mount and dismount the machine in a safe way. Maintain a three-point contact with steps, ladders, and/or handholds.

Failure to comply could result in minor or moderate injury.

C0075B

WARNING Fall hazard!

Jumping on or off the machine could cause an injury. Always face the machine, use the handrails and steps, and get on or off slowly. Maintain a three-point contact to avoid falling: both hands on the handrails and one foot on the step, or one hand on the handrail and both feet on the steps.

Failure to comply could result in death or serious injury.

W0141A

Proper entry or exit from the operator platform is the same on both sides • Do not use the steering wheel or other controls or accessories as hand holds when entering or exiting the machine cab or operator’s stand.

• Face the machine when mounting and dismounting.

• Maintain a three-point contact with steps, ladders, and hand holds.

• Mount and dismount the machine only at designated locations that have hand holds, steps, or ladders.

• Do not jump on or off the machine.

SS12K458

• Never mount or dismount from a moving machine.

• Make sure steps, ladders, and platforms remain clean and clear of debris and foreign substances. Injury may result from slippery surfaces.

3-1

1

3 - CONTROLS AND INSTRUMENTS

Operator's seat

Operator's seat DANGER Loss of control hazard!

DO NOT make seat or steering adjustments while the machine is in motion. Ensure all adjustments are locked prior to use. Check the tightness of the securing screws and that the adjustment controls are working properly. Fitting and/or repairing the seat should only be performed by skilled personnel.

Failure to comply will result in death or serious injury.

D0008A

WARNING Avoid injury!

Before starting the engine, securely fasten the seat belt. The seat belt can help ensure your safety if it is properly used and maintained. Never wear a seat belt loosely or with slack in the belt system.

Never wear the belt if it is twisted or pinched between the seat structures.

Failure to comply could result in death or serious injury.

W0142A

(1) Backrest tilt adjustment lever Move and set the backrest tilt position: 1. Lift up on the adjustment lever (1) lean backward or forward until the backrest is in the desired position.

NOTE: Do not sit in the seat and lift up on the adjustment lever to fold the backrest completely forward.

2. Release the adjustment lever to lock the backrest in that position.

(2) Armrest adjustments SS12J277

Set the tilt angle on the armrests: 1. Turn the roller (2) clockwise to increase the angle of the armrest. The armrest will hold this position.

2. Turn the roller (2) counter-clockwise to decrease the angle of the armrest. The armrest will hold this position.

Move the position of the armrests: • Lift up on the armrest to move into an upright position.

This is required when folding the backrest completely forward.

• Push down on the armrests to move them back into the set position.

(3) Seat swivel adjustment lever Adjust the swivel position of the seat: 1. Sit in the operator’s seat.

2. Lift up and hold the adjustment lever (3), rotate the seat.

3. Release the adjustment lever (3) and rotate in the seat until it locks into position.

3-2

1

3 - CONTROLS AND INSTRUMENTS

(4) Seat adjustment bar Move the full seat assembly: 1. Sit in the operator’s seat.

2. Lift up and hold the adjustment bar (4), slide the seat forward or backward.

3. Release the adjustment bar (4), slide the seat until it locks into position.

(5) Seat adjustment lever Lengthen or shorten the sitting area of the operator’s seat: 1. Sit in the operator’s seat.

2. Lift up and hold adjustment lever (5), slide the seat forward or backward.

3. Release the adjustment lever (5), slide the seat until it locks into position.

(6) Seat cushion adjustment knob Adjust the stiffness of the operator’s seat cushion based on operator weight or preference: 1. Turn the adjustment knob clockwise or counter-clockwise until the weight indicator is close to the actual operator’s weight.

NOTE: The weight indicator is shown in kilograms.

Every 10.0 kg equals 22.0 lb.

2. If applicable, turn the adjustment knob (6) clockwise or counter-clockwise to adjust the cushion stiffness to the operator’s preference.

(7) Seat height adjustment Adjust the height of the operator’s seat: 1. Raise the seat, grab underneath the seat cushion on each side of the seat (7) and slowly lift upward until you will hear a click sound. The seat is now at that level.

NOTE: If you lift above the maximum position the seat will drop down to the lowest position.

2. Lower the seat, grab underneath the seat cushion on each side (7) and lift to the highest point. Now lower the seat to the lowest position.

3-3

3 - CONTROLS AND INSTRUMENTS

(8) Lumbar adjustment knob Adjust the lumbar support: • Turn the adjustment knob (8) to increase or decrease the lumbar support.

SS12J278

2

WARNING Equipment failure could cause accident or injury!

Always fasten the seat belt securely before you operate the machine. Inspect seat belt parts for wear and damage. Replace any and all worn or damaged parts of the seat belt prior to operation.

Failure to comply could result in death or serious injury.

W0046C

Seat belt To fasten the seat belt: 1. Sit in the operator’s.

2. Adjust the seat so all controls are easily accessible and operator comfort is achieved.

3. Pull the seat belt cross your lap and insert into the buckle side until a click is heard. Make sure that the belt not twisted and it is securely engaged.

To release the seat belt: • Press the red release button on the buckle and guide the retractable belt back into the reel.

3-4

SS12C077

3

3 - CONTROLS AND INSTRUMENTS

Forward controls

Dashboard and control panels

RAIL19COM0794HA

3-5

1

3 - CONTROLS AND INSTRUMENTS

1.

Steering wheel

19. Front screen wiper switch

2.

Display

20. Additional lights switch

3.

Travel controller

21. Road lights switch

4.

Blade down button (optional)*

22. Warning lights switch

5.

Blade up button (optional)*

23. Warning beacon switch (optional)

6.

Vibration button

24. Air-conditioning switch (optional)

7.

Speed gear increase button

25. Air-conditioning thermostat (optional)

8.

Speed gear decrease button

26. Heating temperature control

9.

Emergency brake button

27. Heater fan speed switch

10. Warning horn button

28. Air-conditioning outlets

11. Turn signal light switch

29. Cab light

12. Vibration amplitude selector switch

30. Fuse box

13. Vibration mode selector switch

31. CAN 2 connector

14. Ignition box

32. CAN 1 connector (Diagnostics)

15. Operator seat

33. Engine diagnostics

16. Rear window heating switch

34. Service switch

17. Windscreen washer switch 18. Rear screen wiper switch

NOTE: Press the buttons (4) and (5) at the same time to enable the floating position of the blade.

3-6

3 - CONTROLS AND INSTRUMENTS

RAIL19COM0795HA

3-7

2

3 - CONTROLS AND INSTRUMENTS

Steering wheel (1) Lever A – Column tilting forward/backward Lever B – Steering wheel adjustment up/down.

Display (2) Multifunction instrument to display parameters of the engine and machine functions.

Travel control (3) The travel control is used for braking the machine and setting the direction and speed of travel.

Travel control positions: • Parking brake (P) – parking brake of the machine enabled.

• Neutral (N) – the machine is not braked, the function avoiding the downhill driving is enabled, the engine idle speed is set.

• Zero position (0) – the machine is not braked, the function avoiding the downhill driving is disabled, the engine working speed is set.

• Forward travel (F) • Reverse travel (R) The machine braking is indicated by lighting up the brake indicator lamp on the display (2) .

The travel speed corresponds to the speed selected on the display (2) or to the deflection of the travel control from the zero position (0).

Blade button — down (4) Use the button to adjust the blade to the working position.

Blade button — up (5) Use the button to adjust the blade to the working position.

Blade floating position button (4) and (5) Press the buttons (4) and (5) at the same time to enable the floating position of the blade.

Vibration button (6) Press the button to turn on/off the function.

The function is displayed on the display (2).

Speed gear increase button (7)

3-8

3 - CONTROLS AND INSTRUMENTS

Press the button to engage the upper speed gear.

Speed gear decrease button (8) Press the button to engage the lower speed gear.

NOTE: Do not exceed the 30 min time limit while driving at the transport speed (speed gear 4). Risk of overheating of machine parts.

NOTE: The speed gear (0) is adjusted as starting after 15 minutes after the switch box is turned off.

3-9

3 - CONTROLS AND INSTRUMENTS

RAIL19COM0795HA

3-10

3

3 - CONTROLS AND INSTRUMENTS

Emergency brake button (9) Press the button to enable the machine emergency brake, which is indicated by lighting up the brake and charging indicator lamps on the display (2).

NOTE: The machine stops moving, the parking brake is enabled and the engine stalls

Warning horn switch (10)

Turn signals switch (11)

Vibration amplitude switch (12) • Left – amplitude II ON. • Right – amplitude I ON. Vibration mode selector switch (13) It is used for turning on the vibration in the MAN or AUT mode.

• MAN – manual vibration mode; the vibration can be turned on even when the machine is not moving.

• AUT – automatic mode to turn on/off the vibration.

NOTE: When it is vibrated on the spot, the vibration will be switched off after 30 s automatically. For restarting the vibration, you must drive on with the machine to lubricate the drum bearings.

Ignition box (14) There are three positions “ (0), (I), and (II) ” of the ignition box. The key can be inserted and removed in position (0) only.

Turn a bit the key to the right side to enable the position ” (I)” first and then the position ” (II)”.

The “ (I)” position is used for connecting instruments.

The position ” (II)” is used for starting the engine.

NOTE: Protect the ignition box with the protective cover after the key is pulled out.

3-11

3 - CONTROLS AND INSTRUMENTS

RAIL19COM0794HA

3-12

4

3 - CONTROLS AND INSTRUMENTS

Rear window heating switch (16) It is used for turning on the rear window heating; the function is indicated by the indicator lamp in the switch.

The heating runs for 5 minutes after the switch is switched on.

• OFF • ON

Windscreen washer switch (17) • Front windscreen washing ON • OFF • Rear windscreen washing ON After the windscreen is sprayed, it is wiped twice.

Rear screen wiper switch (18) • OFF • Intermittent • Continuous wiping After the windscreen is sprayed, it is wiped twice. The wiping interval of 5 s . is set automatically by changing the switch from OFF to Intermittent. You can readjust the interval by changing the switch to OFF and then after a required time from 0.5 – 60 s back to the Intermittent position.

Front screen wiper switch (19) • OFF • Intermittent • Continuous wiping After the windscreen is sprayed, it is wiped twice. The wiping interval of 5 s . is set automatically by changing the switch from OFF to Intermittent. You can readjust the interval by changing the switch to OFF and then after a required time from 0.5 – 60 s back to the Intermittent position.

3-13

3 - CONTROLS AND INSTRUMENTS

Additional lights switch (20) It is used for turning on/off the additional lights.

• OFF • Front lights • Front and rear lights

Road lights switch (21) It is used for turning on/off the road lights.

• OFF • Outline lights • Dipped lights

Warning lights switch (22) It is used for turning on/off the warning lights – the function is indicated by flashing the indicator lamp in the warning light switch.

Warning beacon switch (optional equipment) (23) It is used for turning on/off the warning beacon.

3-14

3 - CONTROLS AND INSTRUMENTS

RAIL19COM0794HA

3-15

5

3 - CONTROLS AND INSTRUMENTS

Air-conditioning switch (24) It is used for turning on/off the air-conditioning system.

Air-conditioning fan speed switch (optional equipment) (25) Air flow control.

• 0 – OFF • 1 – minimum • 2 – medium • 3 – maximum Heating temperature control (26) It is used for adjusting the air temperature.

Air-conditioning fan speed switch (optional equipment) (27) Air flow control.

• 0 – OFF • 1 – minimum • 2 – medium • 3 – maximum Air-conditioning outlets (28) The adjustment and angle of the flaps allows you to change the quantity and direction of the air flow.

Cab lighting (29)

3-16

3 - CONTROLS AND INSTRUMENTS

RAIL19COM0794HA

3-17

6

3 - CONTROLS AND INSTRUMENTS

Connector CAN 2 (31) It is used for connecting an external computing unit (laptop) to ensure correct communication between the engine, RC computer, display and travel control.

Connector CAN 1 (diagnostics) (32) It is used for connecting an external computing unit (notebook) to ensure correct communication between the travel control and RC computer. After connecting to this bus using Bodas software, you can update PC, parameterize, troubleshoot, etc.

Engine diagnostics (33) It is used for connecting to ECM (Electronic Control Module) – engine control unit and troubleshooting.

NOTE: ECM processes engine function data and controls the engine. Sensors pick up information about the engine function and its malfunctions and transfer them to ECM. The control unit evaluates inputs and transmits back commands for the engine to function properly. Failures and other engine data are identified and stored in ECM memory.

The engine function and failure data are transferred after the service equipment (notebook) is connected to the socket.

Service switch (34) The service switch is located down on the left in the rear part of the cab.

The service switch locks an unpredictable machine response, allows safe movement around the machine during routine maintenance and servicing of the machine.

When the service switch is enabled and the engine is off: • A service switch icon lights on the display.

• The engine cannot be started.

RAIL19COM0367AA

When the service switch is enabled and the engine is running: • A service switch icon lights on the display.

• The machine is always braked independently of the travel control position.

• The engine speed can be increased by moving the travel control to the “F” position.

• Power outputs of the control unit are disconnected.

NOTE: Always enable the service switch after moving the travel control (3) to the brake position (P).

NOTE: Always use the switch while servicing. It is forbidden to use the service switch for stopping the machine.

3-18

7

3 - CONTROLS AND INSTRUMENTS

Power or Accessory socket The power or accessory socket is used for connecting a lamp or other equipment 12 V.

RAIL19COM0368AA

8

RAIL19COM0375AA

9

Windscreen washer tank Fill with standard available media.

NOTICE: Fill with antifreeze or drain before the winter season starts!

RAIL19COM0369AA

10

RAIL19COM0376AA

11

Control lever It is used for controlling the hand pump for releasing the machine brakes.

Battery disconnect It is used for disconnecting the battery from the machine frame.

Position “0” – Electrical installation of the machine disconnected.

Position “I” – Electrical installation of the machine connected.

3-19

3 - CONTROLS AND INSTRUMENTS

Display Your machine is equipped with a multifunctional instrument to display the parameters of the engine and machine functions.

With the display you can also control the machine functions such as: • Maximum engine speed • Intensity of drum sprinkling • Vibration frequency • Travel speed • Differential lock • Ignition lock • Transport mode • Brake test The display also displays the error messages and system informations.

Screen buttons The display has the following buttons: 1. Function select buttons 2. Horizontal navigation buttons 3. Vertical navigation buttons 4. “OK” button

RAIL14COM0299AA

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RAIL14COM0378AA

2

PIN locking Your machine is supplied with two PIN cards, which provides the PIN code corresponding to your machine.

Use this pin code to activate or deactivate the ignition lock and the transportation mode functions.

For activation and deactivation of the ignition lock function or transportation hauling mode function, use the same PIN code.

See the PIN code on the PIN card in the documentation set.

In the event of the PIN card loss, contact your dealer.

NOTE: The number shown is just a sample. This machine was supplied with two cards that contain the PIN information specific to this machine. Store these cards in a safe place. Lost cards can not be replaced. The PIN information specific to this machine is only accessible by an authorized CNH dealer.

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3 - CONTROLS AND INSTRUMENTS

Enter the PIN code when prompted.

To enter the PIN code number, use the display buttons.

Each button corresponds to a number. Refer to the image for reference.

NOTE: Refer to 3-22 for complete procedure for ignition lock or transport mode activation and deactivation.

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3-21

3

3 - CONTROLS AND INSTRUMENTS

Display screens

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1

Use buttons corresponding to the symbols to control the function • Use this feature to select the speed gear. The speed and engine speed for the selected gear is as follows: 1.

– Maximum engine speed • This feature is selected by pressing the left upper button.

• Use this feature to set the unit to the maximum engine speed in rpm (nominal engine speed should be 2200 RPM). When activated, the icon will be illuminated.

Press the left upper button a second time to return to idle.

Speed gear 0 1 2 3

2.

3.

– Differential lock

Forward speed 2.5 km/h (1.6 mph) 2.5 km/h (1.6 mph) 4 km/h (2.5 mph) 6 km/h (3.7 mph)

Rearward speed 2.5 km/h (1.6 mph) 2.5 km/h (1.6 mph) 4 km/h (2.5 mph) 6 km/h (3.7 mph)

Engine speed 1600 RPM 1300 RPM 1600 RPM 1600 RPM

• Use this feature to turn on and turn off the differential lock.

• Use the right-lower selection button (-) to reduce the speed gear and right-middle selection button (+) to increase the speed gear.

• This feature can be selected by pressing the rightupper selection button.

• Selected gear and machine speed will be displayed on the screen.

NOTICE: The differential lock is used to prevent the drum from slipping when crossing difficult terrain or loading onto a trailer.

NOTE: The speed gear 0 is set as the starting gear 15 minutes after the switch box is turned off.

– Travel speed 3-22

NOTE: Working functions (vibration, sprinkling, crab, etc...) of the machine are locked and disabled in the speed gear 0.

3 - CONTROLS AND INSTRUMENTS

4.

—

– Vibration frequency

• Use this feature to set the drum vibration frequency.

• Use the lower-left selection button (-) to reduce and lower-right selection button (+) to increase the vibration frequency

5.

• Selected frequency will be displayed in the screen.

• Refer to the general specifications section starting on page 3-5 for the operating frequencies for your model.

– Drum sprinkling • Use this feature to set the drum sprinkling intensity • The selected sprinkling intensity is displayed on the screen. The sprinkling intensity can vary from 0% (Drum sprinkling Off) to 100% (Continuous drum sprinkling) • Use the left-middle selection button (+) to increase and left-lower selection button (-) to decrease the sprinkling intensity.

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3 - CONTROLS AND INSTRUMENTS

Operations screen – Notifications

RAIL20COM0055FA

1.

– Diesel Exhaust Fluid (DEF) gauge

5.

• The scale below this indicator shows the DEF level in the tank. The low level is indicated by an audible alarm.

This machine is not equipped with a DEF injecting system

2

– Fuel gauge • The scale below this indicator shows the fuel level in the tank.

6.

– Battery charging indicator lamp • This indicator shows the current battery voltage.

2.

– Soot indicator • It shows the soot level.

7.

– Hydraulic oil temperature indicator • It shows the current hydraulic oil temperature.

3.

– Direction indicator lamps • It shows the turning direction.

4.

8.

– Vibration indicator • This indicator shows the amplitude and frequency of vibrations selected using the vibration frequency selection switches.

– Counter of worked engine hours • These indicators show worked engine hours

3-24

3 - CONTROLS AND INSTRUMENTS

RAIL20COM0056FA

3

NOTICE: If this indication appears, the engine can be started only after the defect is repaired.

1.

– Engine failure indicator • This indicator indicates an engine failure.

• If this indicator appears, the engine will shutdown - the machine will stop and the parking brake will be enabled.

4.

• This indicator indicates a high temperature of the engine.

• If this indicator appears, the engine will shutdown - the machine will stop and the parking brake will be enabled.

NOTICE: If this indication appears, the engine can be started only after the defect is repaired.

2.

– Engine overheating indicator

NOTICE: If this indication appears, the engine can be started only after the defect is repaired.

– Engine coolant level indicator • This indicator indicates low engine coolant level.

• If this indicator appears, the engine will shutdown - the machine will stop and the parking brake will be enabled.

5.

• It indicates that the battery charging function is correct. After the key on the ignition switch is turned to position I, this indicator lamp must light up and go out after the engine startup.

NOTICE: If this indication appears, the engine can be started only after the coolant is refilled to the correct level.

3.

– Battery charging indicator

NOTICE: If this indication does not goes off after engine startup, stop the engine immediately and rectify the defect.

– Engine lubrication indicator • This indicator indicates an engine lubrication failure.

• If this indicator appears, the engine will shutdown - the machine will stop and the parking brake will be enabled.

6.

3-25

– Air filter clogging indicator • This indicator indicates that the filter(s) cartridge is clogged above the allowed limit.

3 - CONTROLS AND INSTRUMENTS

NOTICE: If this indication appears on the screen, stop the machine and clean or replace the filter cartridge(s) immediately.

7.

• In case of a serious failure, the machine changes to the emergency mode (travel gear 0, working functions disabled).

• An error message will be displayed. After the machine is turned off using the key, the error will be reset. After the next start-up, the machine can be operated in a usual way.

– Hydraulic oil filter clogging indicator • This indicator indicates that the filter cartridge is clogged.

• If the error occurs repeatedly, shut down the machine and call your dealer for service. For easier communication with your dealer, check error messages on the service screen (3rd screen) and copy down codes of all diagnosed errors of the engine control unit and machine control unit.

• When “1” appears on this indicator, it indicates that the main hydraulic filter is clogged. When “3” appears on this indicator, it indicates that the optional hydraulic oil filer is clogged (if equipped). “2” is not used on this unit.

8.

14.

– Hydraulic oil level indicator

• This indicator indicates a low level of DEF fluid.

• This indicator indicates low hydraulic oil level.

NOTICE: If this indicator appears, immediately fill the DEF tank with DIESEL EXHAUST FLUID (DEF)/ ADBLUE® or engine power loss will occur.

• If this indicator appears, the machine will stop and the parking brake will be enabled.

9.

– Parking brake indicator • This indicator indicates that the parking brake is enabled.

10.

15.

– Water in fuel filter indicator

NOTICE: If this indicator appears, continue normal operation and maintain current engine RPM until indicator lamp goes Off. When the lamp goes Off, this indicates that the regeneration is complete.

NOTICE: If this indicator appears, drain the water from the fuel pre-filter.

– Manual vibration indicator lamp

16.

• It indicates that the manual vibration is enabled.

12.

– Diesel Exhaust Fluid (DEF) quality • not used

17.

– Engine pre-heating indicator • This indicator indicates that the engine is warming up before the cold start.

NOTICE: Start the engine only when this indicator goes off.

13.

– High temperature of exhaust gasses • This indicator signals that a Selective Catalytic Reduction (SCR) regeneration is in process and the temperature limit of combustion gases are exceeding normal limits.

• This indicates water in the fuel filter.

11.

– Diesel Exhaust Fluid (DEF) level

– Selective Catalytic Reduction (SCR) catalyst crystallization • This indicator signals that the Selective Catalytic Reduction (SCR) catalyst has a hydrocarbon accumulation. This signifies the need to regenerate the SCR catalyst.

NOTICE: If this indicator appears, contact your dealer.

– Master caution indicator • This indicator and an audible signal indicate a error on the control unit.

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3 - CONTROLS AND INSTRUMENTS

Information screen

RAIL20COM0053FA

1.

6.

– Ignition lock control • This feature is used for turning on/off the ignition lock.

2.

– Worked hours indicator - amplitude I • This indicator indicates the total time the vibrations were On in Amplitude I

3.

4

– Soot indicator • This indicates the soot level.

7.

– Regeneration indicator • This indicates a Selective Catalyst Reduction (SCR) regeneration of the system.

– Worked hours indicator - amplitude II • This indicator indicates the total time the vibrations were On in Amplitude II

8.

– Tachometer • This indicator shows the engine speed in rpm.

4.

– Vibration frequency indicator

9.

• This field indicates the vibration frequencies of the front and rear drum. 0 Hz indicates that the vibrations are turned Off.

5.

• It serves for displaying the time required for completing the SCR catalyst regeneration.

10.

– Brake test control

– Regeneration duration indicator

• This indicator will light up to remind the operator to check the machine brakes for correct operation (after the start-up, the operator is prompted to check the brakes every 24 hours).

3-27

– Engine load indicator • This indicator shows the load on the engine in percentage.

3 - CONTROLS AND INSTRUMENTS

11.

18.

– SI/US control

• This indicator is used for setting the machine to the transport mode. Activation and deactivation is done by entering PIN.

• This indicator switches between metric or US units.

12.

– Hourmeter • This indicator shows the actual number of hours the engine is On. Periodic maintenance should be carried out as per the engine hours.

13.

– Battery voltage indicator

19.

– Hydraulic oil temperature indicator • This indicator shows the hydraulic oil temperature.

20.

• This indicator shows the battery voltage.

14.

– Transport mode control

– Coolant temperature indicator • This indicator shows the engine coolant temperature.

– Fuel consumption indicator • This indicator shows the current fuel consumption.

21.

– Button to switch the display language • It is used for changing the display language.

15.

22.

– Backlight brightness setting • The display backlight intensity can be adjusted using the buttons.

16.

– Date and time indicator • This indicator shows the current date and time. To set the date and time, press and hold the OK button for 5 seconds. Use vertical and horizontal navigation buttons to set the date and time.

–Screen switching • Press the button to view the following screen for 15 seconds To set the following screen as the home screen, hold the button for 5 seconds.

17.

– Engine lubrication pressure • This indicator shows the engine oil pressure.

— Brake test button It is used for checking the machine brakes for correct operation (the operator is prompted to check the brakes every 24 hours).

After you press the brake test button, a confirmation dialog will appear.

Press the middle button (A) to confirm the start of the brake test.

Press the lower button (B) to cancel the start of the brake test.

3-28

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3 - CONTROLS AND INSTRUMENTS

— Regeneration button It is used for enabling the DPF regeneration.

After you press the regeneration button, a confirmation dialog will appear.

Press the middle button (A) to confirm the start of the brake test.

Press the lower button (B) to cancel the start of the brake test.

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After the start of the DPF regeneration is confirmed, the following information dialog will appear: • DPF regeneration enabled • It is forbidden to move with the travel control NOTE: The dialog will appear when the DPF regeneration is started or if the function is enabled and the operator has not pressed any button for more than 60 seconds.

The dialog can be confirmed by pressing the middle button (A).

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3 - CONTROLS AND INSTRUMENTS

RAIL20COM0052FA

8

The screen is used for basic diagnostics of inputs into the machine control unit and for displaying error messages.

1.

– Neutral sensor

9.

– Seat switch

2.

– Brake sensor

10.

– Service switch

– Indication switch of hydraulic oil filter clog-

11.

– Blade floating position

12.

– Start-up conditions met

13.

– Blade button – down

14.

– Blade button – up

15.

– Travel speed decrease button

3. ging

4.

– Hydraulic oil level switch

5.

– Pressure parking brake switch

6.

– Amplitude I and II sensor

7.

– Automatic and manual vibration sensor

8.

– Emergency brake switch

3-30

3 - CONTROLS AND INSTRUMENTS

16.

– Vibration button

17.

3-31

– Travel speed increase button

3 - CONTROLS AND INSTRUMENTS

RAIL20COM0052FA

The screen is used for basic diagnostics of inputs into the machine control unit and for displaying error messages.

9

chine. The arrows are used for scrolling in the error list.

1.

– Travel lever sensor – forward

6.

– SPN (Suspect Parameter Number)

2.

– Fuel level sensor

7.

– FMI (Failure Mode Identifier)

3.

– Output to fan

8.

– Machine error message

4.

– OC – Occurrence counter

9.

– Engine error message

10.

– Travel lever sensor – reverse

5.

– Error list browsing The OK button is used for switching between error lists of the control unit of the engine and of the ma-

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3 - CONTROLS AND INSTRUMENTS

ACE Force Display

RAIL20COM0057FA

The screen is used for basic diagnostics of inputs into the machine control unit and for displaying error messages.

1.

– Engine failure indicator lamp

2.

– Coolant level indicator lamp

3.

– Engine lubrication indicator lamp

4.

– Engine overheating indicator lamp

5.

– Battery charging indicator lamp

1

6.

– Air filter clogging indicator lamp

7.

– Indicator lamp of hydraulic oil filter clogging

8.

– Indicator lamp of hydraulic oil level

9.

– Parking brake indicator lamp

10.

-

3-33

– Vibration frequency buttons

3 - CONTROLS AND INSTRUMENTS

RAIL20COM0057FA

2

The screen is used for basic diagnostics of inputs into the machine control unit and for displaying error messages.

1.

– Button to start the ADS record

2.

– Parameters setting screen button

3.

4.

– Travel speed buttons

5.

– Indicator of the degree of compaction

6.

– Vibration setting indicator

– Momentary speed indicator

3-34

3 - CONTROLS AND INSTRUMENTS

RAIL20COM0058FA

3

Parameters setting screen • It is used for displaying and setting parameters of the ACE system.

• The red rectangular is used as a cursor.

4.

• Using the up/down buttons, go through the individual parameters.

• After the middle button is pressed, the cursor starts flashing. You can change the values using the up/down buttons.

— ADS software It is used for displaying a status of the ADS software connection. ○ Red dot – disconnected ○ Green dot – connected

5.

— Active function of the temperature range

• By pressing the middle button, you confirm the readjusted value.

control

• By pressing the left/right button, you return to the main screen.

○ Off

Parameters

1.

2.

3.

○ On

6.

— Upper limit of the temperature limit It is used for setting the maximum surface temperature for the compaction.

— Upper limit of the degree of compaction Kb It is used for setting the upper limit of the degree of compaction.

7.

— Lower limit of the temperature limit It is used for setting the minimum surface temperature for the compaction.

— Pad-foot drum (optional) For correct function, the setting must correspond to reality.

8.

— The target degree of compaction Kb It is used for setting the maximum of the degree of compaction.

— Blade (optional) For correct function, the setting must correspond to reality.

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3 - CONTROLS AND INSTRUMENTS

Double drum rebound NOTICE: The double rebound is a potentially dangerous condition at which the machine or the compacted material may get damaged. Therefore the moment this condition occurs, the vibration should be changed over to the low amplitude (when the high amplitude is used), or the vibration should be turned off (when the low amplitude is set).

The double drum rebound occurs when the material stiffness exceeds the applicable compaction energy of the compacting element, i.e. drum.

At the double rebound, the drum jumps aside by more than one completed amplitude of the drum (two revolutions of the drum exciter).

The double rebound indicates that the maximum compaction rate is achieved by the given machine.

RAIL20COM0202AA

4

If a double drum rebound occurs, a warning will appear on the display.

If a double drum rebound takes more than 5 s, the acoustic signalling will start.

The graphical warning and the acoustic signalling remains active until the meter evaluates the double rebound end or the machine operator turns off the vibration.

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3 - CONTROLS AND INSTRUMENTS

Engine fault signaling NOTICE: If an alarm for engine fault or minimum fuel level in tank appears on the display, reduce engine power, move the machine to a safe spot, stop the machine, and shut off the engine. Do not operate the machine unless the fault is resolved. If necessary, contact your authorized CASE CONSTRUCTION dealer.

Emergency mode The electronic system of the machine continuously diagnoses important system. If a serious failure is diagnosed, the machine will stop and brake and the engine will stall.

General error By pressing the confirmation button for more than 3 s, you change the machine to the emergency mode – the driving speed is limited to 4 km/h, ( 2.5 mph. Some functions are locked.

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3

Discrepancy of the bake sensor with the travel control position.

Perform the brake test.

Procedure 1. Set the travel control to the position (P) (parking brake enabled).

2. Display the information screen.

3. Turn on the BRAKE TEST – yellow backlight of the symbol, engine speed increased.

4. After you press the brake test button, a confirmation dialog will appear.

5. Press the middle button (A) to confirm the start of the brake test.

6. Press the lower button (B) to cancel the start of the brake test.

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3 - CONTROLS AND INSTRUMENTS

Change the travel control (3) through the neutral position (N) to the forward position (F).

Successful brake test = message TEST OK. Unsuccessful brake test = message TEST NOT OK. If the brake test was successful, the work with the machine is possible in full extent.

If the brake test was unsuccessful, the machine will switch to emergency mode.

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4

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5

Emergency mode The emergency mode is used only for leaving the workplace, loading/unloading during the transport and repairing the machine. The work is prohibited in the emergency mode.

The emergency mode is indicated by the notice “EMERGENCY MODE!” in the window where errors are displayed and by the flashing indicator lamp “Danger warning”.

When the machine is switched over to the emergency mode, the display will beep 3×.

For reoperation in the normal mode switch off the ignition and restart the machine. If the defect happens again, a service intervention is necessary. For a cause of the defect see the error list on the service screen.

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3 - CONTROLS AND INSTRUMENTS

Right-hand side controls

Right-hand side controls Travel controller (1)

The travel controller has three positions: Right The machine brakes are on. The machine can only be started at this controller position. If the machine brakes are on, the neutral and brake lamps are on. The vibration is deactivated at this controller position.

Central The machine brakes release and the machine is in the neutral position. The neutral lamp will come on. The vibration is deactivated at this controller position.

Left The machine brakes release. The engine speed is increased to the maximum (or to the reduced - set by the engine speed selector). If the machine operator returns the lever back to the central position, the engine speed will drop automatically to its idle speed - 1100 RPM. Vibration is only active in the working speed and is deactivated when driving at the travel speed.

If the controller is in the left position, the machine drives off moving the controller forward or backward.

Vibration switch (2) You can turn on vibration when driving or at any of the working speeds.

If the travel speed switch is on you will not be able to engage vibration mode

Blade control buttons (3) (optional) • Blue button – blade raising • White button – blade lowering • Red button – blade floating position

3-39

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1

3 - CONTROLS AND INSTRUMENTS

Emergency stop button (4) In emergency situations press the emergency stop button. The machine immediately comes to a standstill, the engine shuts down, and the parking brake engages.

If the emergency stop button is pressed. The button remains engaged and the machine will not start until it is disengaged. To disengage, turn the push button clockwise approximately 1/4 turn until it releases.

NOTICE: Only press the emergency stop button in an emergency situation.

Vibration amplitude selector switch (5) Press the button to turn on/off the function..

NOTE: Left – amplitude II ON NOTE: Right – amplitude I ON

Vibration mode selector switch (6) It is used for turning on the vibration in the MAN or AUT mode.

NOTE: MAN – manual vibration mode; the vibration can be turned on even when the machine is not moving.

NOTE: AUT – automatic mode to turn on/off the vibration.

Turn signal light switch (7) It is used to indicate machine turning.

Warning horn button (8) It is used to identify attention to the machine at use.

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3 - CONTROLS AND INSTRUMENTS

Overhead controls

Overhead controls

RAIL20COM0208AA

1

Air ducts (1)

Rear wiper switch (5)

Air conditioning (2) (optional)

Front wiper switch (6)

Windshield Washer switch (3)

Cab light (7)

Fan switch – fan induces ambient air (4)

3-41

3 - CONTROLS AND INSTRUMENTS

3-42

4 - OPERATING INSTRUCTIONS

4 - OPERATING INSTRUCTIONS###_4_### Commissioning the unit

Before starting the engine WARNING IMPROPER OPERATION OF THIS MACHINE CAN CAUSE DEATH OR SERIOUS INJURY. MAKE SURE THAT EVERY OPERATOR: -is instructed in the safe and proper use of this machine.

-reads and understands the operator's manual for this machine.

-reads and understands ALL safety signs on the machine.

Failure to comply could result in death or serious injury.

W0188A

WARNING Avoid injury!

Do not operate the machine while under the influence of alcohol or drugs.

Failure to comply could result in death or serious injury.

W0160A

Before starting the engine: 1. Perform a daily walk around and visual inspection of the machine.

2. Make sure that the fluids and lubricants are suitable for prevailing conditions.

3. Check the level of all fluids (engine oil, fuel, hydraulic fluid, and coolant).

4. Carry out the daily maintenance operations.

5. Check for loose connections, faulty hoses, oil leaks, debris or trash buildup, loose bolts, damaged, or missing parts that could affect the normal and safe operation of the machine.

6. Make sure no one is standing in the machine working area.

4-1

4 - OPERATING INSTRUCTIONS

Starting the unit

Starting the engine WARNING Unexpected machine movement!

Before starting the engine, be sure all controls are in neutral or disengaged. This prevents the accidental start up of power-driven equipment.

Failure to comply could result in death or serious injury.

W0169A

WARNING Hazard to bystanders!

Always sound the horn before starting the machine. Make sure the work area is clear of other persons, domestic animals, tools, etc. before you operate the machine. Never allow anyone in the work area during machine operation.

Failure to comply could result in death or serious injury.

W0304A

NOTICE: Do not attempt to start for more than 30 s. Wait at least 2 min between starting attempts. Repeat the start attempt a maximum of 3 times. Then perform fuel system troubleshooting. Absence of smoke in the exhaust indicates a malfunction in the fuel supply to the engine. Troubleshoot the fuel system or contact your authorized CASE CONSTRUCTION dealer for assistance.

NOTICE: Do not increase engine speed abruptly. Let the engine run for 3 – 5 min at idling speed to stabilize pressure in the engine and allow the bearings time to be lubricated. Do not let the engine idle for more than 10 min as this could lead to engine damage!

1. Confirm the master disconnect switch is in position I. 2. Sit in the operator’s seat.

3. Make all necessary operator’s seat and control adjustments.

4. Fasten seat belt.

RAIL19COM0376AA

4-2

1

4 - OPERATING INSTRUCTIONS

4. Make sure the travel controller is to the right to engage the parking brake.

5. Turn the key in the ignition switch to position I. The indicator lamps for parking brake, recharging, neutral, and engine preheating (depending on ambient temperature) will light. The ROPS 2D (optional) indicator lamp will light briefly, accompanied by an audible alarm.

4-3

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4 - OPERATING INSTRUCTIONS

The display will show the operation screen.

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5

6. Make sure that the emergency stop is disengaged.

To disengage turn the button approximately 1/4 clockwise.

7. Place the travel controller in the neutral (middle) position.

4-4

4 - OPERATING INSTRUCTIONS

8. Sound the horn.

9. If applicable, wait until the preheating indicator lamp goes OFF. Turn the key to position II to start the engine. Release the key once the engine has started.

NOTE: You must turn the ignition key back to position “0” if the engine does not start before you attempt another start.

NOTICE: Do not load the engine at full capacity until it reaches a temperature of 60 °C (140 °F).

NOTICE: Once started, check the recharging function; the indicator lamp must go OFF. If the recharging lamp remains ON contact your authorized CASE CONSTRUCTION dealer.

4-5

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6

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4 - OPERATING INSTRUCTIONS

Starting is disabled NOTICE: Do not attempt to start for more than 30 s. Wait at least 2 min between starting attempts. Repeat the start attempt a maximum of 3 times. Absence of smoke in the exhaust indicates a malfunction in the fuel supply to the engine. Troubleshoot the fuel system or contact your authorized CASE CONSTRUCTION dealer for assistance.

Starting is disabled when: • The parking brake is not engaged.

• The travel controller is not in the neutral (N) position.

• The Emergency stop button is engaged.

• The operator is not sitting in the seat.

• The hydraulic oil level is below the required minimum.

4-6

4 - OPERATING INSTRUCTIONS

Starting with cables from an external power source WARNING Hazardous chemicals!

Battery electrolyte contains sulfuric acid. Contact with skin and eyes could result in severe irritation and burns. Always wear splash-proof goggles and protective clothing (gloves and aprons). Wash hands after handling.

Failure to comply could result in death or serious injury.

W0006A

WARNING Avoid injury!

Follow ALL of the precautions listed below.

Failure to comply could result in death or serious injury.

W1091A

• To connect the cables correctly to the battery of this machine, see the correct method illustrated on this page.

• Batteries contain sulfuric acid and during charging generate a highly explosive mixture of hydrogen and oxygen gases. Never use equipment that generates flames or sparks to check the electrolyte level.

• Do not connect the (–) cable to the (–) of the discharged battery of the machine being started! There is risk of strong sparking during the course of starting, followed by explosion of battery-generated gas.

• When removing the battery terminal for any reason, do not allow the negative and positive cables to touch or to make contact with the battery. Battery posts, terminals, and related accessories contain lead and lead compounds.

• Operate the starter from the operator seat only.

When using an auxiliary starting source, its power supply must have a starting voltage of 12 V. Starting with jumper cables from a different machine 1. Connect one end of the (+) cable pole to the (+) pole of the discharged battery.

2. Connect the other end of the (+) cable pole to the (+) pole of the machine battery providing starting voltage.

3. Connect one end of the (-) pole to the (-) pole of the vehicle battery providing starting voltage.

4. Connect the other end of the (-) cable pole to a good frame ground or the engine block itself away from the discharged battery.

5. Start the engine of the disabled machine. See starting the engine in this manual.

6. Remove the (-) cable pole connection first and then the (+) cable pole cable connection last.

4-7

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4 - OPERATING INSTRUCTIONS

Stopping the unit

Stopping the machine WARNING Unexpected machine movement!

When the machine is stationary and the engine is running, the parking brake must be ON. Failure to comply could result in death or serious injury.

W1107A

WARNING Unexpected movement!

NEVER park the machine on a slope with a gradient of over 15 percent.

Failure to comply could result in death or serious injury.

W1108A

NOTICE: After machine work is complete. Allow the engine to idle for 3 min before shut down. This allows the turbocharger to cool down. Do not turn off a hot engine.

1. Use the button the travel controller to turn OFF the vibration.

2. Move the travel controller to the neutral (middle) position.

3. Move the travel controller to the right to engage the parking brake.

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2

4. Turn the ignition key to the 0 position and remove the key from the ignition switch.

5. Close the ignition switch cover.

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4 - OPERATING INSTRUCTIONS

Emergency stopping the engine WARNING Avoid injury and/or machine damage!

Apply only in the following situations: 1. It is not possible to stop the engine using the ignition key.

2. It is not possible to stop the machine by moving the travel controller to neutral.

Failure to comply could result in death or serious injury.

W1116A

NOTICE: Do not press the emergency stop button during normal operation just to shut OFF the engine.

1. Press the emergency stop button. The machine will immediately come to a complete stop, the engine will shut off, and the parking brake will engage.

2.

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Before you start the machine: 1. Move the travel controller to the right position to engage the parking brake.

2. Turn the Emergency stop button approximately 1/4 turn clockwise until it disengages.

6. Turn the ignition key to position I.

4-9

4 - OPERATING INSTRUCTIONS

7. Sound the horn.

8. Turn the ignition key to position II, release the key after the engine starts.

NOTE: If the engine doesn’t start, you must turn the ignition key to position “0” before you attempt another start.

RAIL20COM0216AA

4-10

4

4 - OPERATING INSTRUCTIONS

Moving the unit

Travel out of park The machine reaction differs depending on the time during which the driver does not sit on the seat. 0 – 5 s, 5 – 10 s and 10 s or more after the switch is disabled.

• To disable the function, switch the seat switch again.

To move off the machine, first move the travel control to the brake position and then select the travel direction

0 – 5 s after the switch is disabled:

10 s or more after the switch is disabled:

• An icon lights up informing that the switch was disabled and an audible intermittent signal is heard

• A red “Danger ” indicator lights up

• The machine continues for the first 5 s unlimited in the preset mode • The function will be disabled if the driver sits down on the seat within 5 s 5 – 10 s after the switch is disabled:

• The engine will stop working 10 s after the seat is left.

• To disable the function, move the travel control to the parking brake position. After turning the key to the (0) position, you can start the engine again.

NOTE: Do not place any items on the seat switch NOTE: Check regularly the seat switch for correct function

• An orange “Warning” indicator lights up • The machine starts to decrease the speed to a complete stop and the parking brake is enabled regardless of the position of the travel control

4-11

4 - OPERATING INSTRUCTIONS

Forward and reverse travel WARNING Hazard to bystanders!

Always sound the horn before starting the machine. Make sure the work area is clear of other persons, domestic animals, tools, etc. before you operate the machine. Never allow anyone in the work area during machine operation.

Failure to comply could result in death or serious injury.

W0304A

WARNING Run-over hazard!

Only operate the machine when sitting in the operator’s seat. Do not try to bypass the operator presence safety system by placing heavy objects on the seat.

Failure to comply could result in death or serious injury.

W0318A

1. Start the machine. Follow the procedure on 4-2.

1. Use the speed selector switch (1) to select an appropriate range of working speeds (1–3).

2. Move the travel controller (2) from the right to the farthest left position to disengage the parking brake. The parking brake and neutral indicator lamps will turn off.

RAIL20COM0241BA

5. Adjust the engine throttle control to the desired setting.

NOTE: It is possible to switch working speeds while driving.

NOTICE: DO NOT run the engine at its full power until it reaches a temperature of 60 °C (140 °F).

4-12

1

4 - OPERATING INSTRUCTIONS

Traveling on a hill WARNING Driving hazard!

Hillside operations can be dangerous. Rain, snow, ice, loose gravel, or soft ground, etc. can change the ground conditions. You must make a judgment if it is safe to operate your machine on any hillside or ramp.

Failure to comply could result in death or serious injury.

W0144A

WARNING Driving hazard!

Before driving downhill, turn OFF the transport speed controller.

Failure to comply could result in death or serious injury.

W1115A

WARNING Roll-over hazard!

Observe the maximum permissible gradient when driving uphill and across the slope. The values given may be lower depending on traction conditions and the actual machine weight.

Failure to comply could result in death or serious injury.

W1067A

NOTICE: Do not turn off the drum slip limitation switch at high speed. Sudden deceleration (retardation) will occur followed by an impact within the hydraulic system. Turn off the drum slip limitation switch at low speeds or when the machine is stationary.

NOTE: Refer to the specifications section in this manual for your machine weight and maximum permissible gradient travel.

When driving on a slope and under low adhesion conditions, enable the ATC differential lock function if it is installed in the machine.

RAIL20COM0051FA

4-13

1

4 - OPERATING INSTRUCTIONS

Uphill travel Use the speed selector switch (1) set to “3” when climbing uphill. This achieves maximum tractive force (gradeability) of the machine.

NOTE: The Anti-Slip Control (ASC) is an automatic feature and does not require the operator to select the feature.

RAIL20COM0241BA

2

RAIL20COM0309AA

3

NOTE: This image is an example only. For detailed information regarding the maximum permissible gradient specific to your machine model refer to the specification section in this manual.

4-14

4 - OPERATING INSTRUCTIONS

Downhill travel Select a low gear speed using the speed selector switch for maximum control of the machine’s speed when travelling downhill. The greater the incline the lower the gear that should be used.

RAIL20COM0241BA

4

RAIL17COM0114AA

5

RAIL17COM0113AA

6

Across slope travel (optional) Always use caution when traveling across a slope. When possible always travel uphill or downhill but in some applications traveling across the slope is necessary so be aware of the ROPS2D indicator lamp.

NOTICE: When the ROPS2D indicator lamp comes on and an acoustic signal sounds indicating the machine is on a slope with an incline greater than 12°. Vibration will cease if the machine angle increases to 15°.

4-15

4 - OPERATING INSTRUCTIONS

Parking the unit

Parking the machine WARNING Unexpected movement!

NEVER park the machine on a slope with a gradient of over 15 percent.

Failure to comply could result in death or serious injury.

W1108A

NOTICE: After removing the key from the Ignition switch, wait at least 2 min before switching Off the Master Disconnect Switch. This time delay is necessary to pump DEF/ADBLUE® back into the tank and to give the Engine Control Unit (ECU) time to save data.

NOTICE: Do not stop the hot engine instantly but let it idle for 5 minutes. The engine and the turbocharger will cool down slowly and evenly 1.

Locate a flat, paved surface. Confirm there is no potential of natural hazard (landslide, potential flooding due to any deluges, etc.) at the location.

2.

Stop the machine in the designated spot.

3.

Follow the procedure on page 4-8.

4.

Turn the Master Disconnect Switch to the 0 position.

5.

Clean the machine to get rid of any coarse dirt.

6.

Conduct an overall inspection of the machine and repair any defects that occurred during operation.

7.

Check that the tires have sufficient pressure.

8.

Use chocks to secure the wheels and drum.

9.

Lock the covers of instruments or the cab and door underneath the operator’s platform.

4-16

5 - TRANSPORT OPERATIONS

5 - TRANSPORT OPERATIONS###_5_### Preparing for road transport

Preparing for road transport WARNING Avoid injury!

Know all rules, regulations, laws, and required safety equipment for transporting or operating this machine on a road or highway. See your dealer to obtain a rotating beacon, backup alarm, and other safety equipment.

Failure to comply could result in death or serious injury.

W1063A

WARNING Transport hazard!

Follow ALL of the precautions listed below.

Failure to comply could result in death or serious injury.

W1104A

• The machine must be transported on a vehicle on public roads (towing the machine instead of transporting it is not permitted).

• Engage the machine’s articulation latch before lifting the machine. Do not drive the machine with the articulation latch engaged.

• Outside of public roads, the machine can move on its own.

• Engage the machine’s articulation latch after you drive onto the carrier and have the machine in the final transport position. Do not drive the machine with the articulation latch engaged.

• Be aware of machine’s actual mass, including weight and additional load in ballast spaces of machine. Only use a transporting vehicle that can safely and sufficiently handle the machine’s specifications listed in this manual.

• If the machine is equipped with the drum slip limitation feature engage it before driving onto the carrier platform.

• While the machine is moving onto or down from the carrier, all persons except for the machine operator must be as far away as possible to avoid being hit should there be an accident (machine fall).

• The employee guiding the machine must be able to effectively communicate with the operator using hand signals. The guide must stay in one spot within the operator’s field of vision (in visual contact) and beyond the reach of the roller all the times when it is moving onto or moving down from the carrier.

• Only a trained person may perform the machine tiedown.

• Observe safety regulations during loading and unloading.

• Do not walk beneath the hung load. Keep out of the area beneath the hanging load.

• Never use a chain.

• Use a crane of sufficient loading capacity.

• Use corresponding and unbroken rigging of sufficient loading capacity.

• It is recommended that the machine should be tied starting from the left rear anchor point. After the machine has been tied, the means of anchoring must not be in contact with tires, as such contact could result in damage to the tire.

• No personal may stay inside cab (on platform) or on the machine during its transportation.

5-1

5 - TRANSPORT OPERATIONS

• During loading and unloading, the vehicle transporting the machine must be braked and mechanically locked against any undesired movement by means of wheel chocks (3).

• Mechanically secure the machine to the carrier from all four sling (anchor) points (1) on the machine. Chock the drum and wheels (2). Secure in a way that no machine movement (forward, reverse, side-shift, or tilting) is allowed.

• The maximum permitted force for fastening the machine to a vehicle using rear slings is 5 t (11023 lb).

5-2

RAIL20COM0237AA

1

RAIL20COM0236AA

2

5 - TRANSPORT OPERATIONS

Loading the machine Machine loading Follow all precautions listed on the previous page 5-1.

Loading the machine Use a loading ramp or crane to load the machine onto the transport vehicle.

Loading the machine using a ramp When loading the machine using a ramp, all safety regulations related to loading of the machine valid in the place of loading must be adhered to.

The ramp must have appropriate loading capacity, antislip surface and must be stored on a flat surface.

Maximum permissible incline of the ramp is 30%.

NOTE: Non-adherence to the prescribed parameters of the ramp may result in damage to the machine.

RAIL20COM0238AA

1

RAIL20COM0239AA

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RAIL19COM0371AA

3

Loading the machine using a crane When loading with crane the Roller is fitted with lifting lugs.

When lifting the Roller the Machine’s joint shall be secured against turning.

Secure the articulation joint Fold down the arm (1), lock with safety pin (2).

NOTE: Do NOT enter the area under the lifted load.

5-3

5 - TRANSPORT OPERATIONS

Recovery transport

Towing the machine WARNING Transport hazard!

Follow ALL of the precautions listed below.

Failure to comply could result in death or serious injury.

W1104A

• Before releasing the parking brake, secure the machine with wheel chocks!

• Do not touch hot parts of the machine. Risk of burning!

• Do not start the engine while the machine is being towed!

• Do not tow the machine for a distance over 300 m (984.3 ft).

• The maximum speed limit while towing the machine is 2 km/h (1.2 mph).

• Due to leakage, the pressure in the brakes may drop during the course of towing.

• Regularly check that the machine brakes do not become hot while towing the machine.

• See also page 2-2.

NOTICE: A sunk machine can be towed for a short distance if the engine is running and the travel drive and steering are operational. The operator on a towed machine must steer the machine in the direction of towing. Unless the engine works, there is a fault in the hydraulic system or the travel pump is malfunctioning, you must release the parking brake and close the hydraulic circuit. See the following pages to release the parking brake and close the hydraulic circuit. When the brakes are released and the hydraulic circuit for travel is closed, all of the brakes are disabled!

NOTE: These are general requirements for safe towing of a damaged machine under normal conditions. Consult with your dealer regarding any and all other situations that may occur while towing the machine.

NOTICE: The machine is not intended to tow other equipment.

The machine is equipped with the following for towing: Two eyelets front frame and with two towing lugs on the rear frame.

RAIL20COM0234AA

1

RAIL19COM0372AA

2

Disengage the parking brake 1. Release the middle parts of both multiple function valves by three revolutions counter-clockwise.

5-4

5 - TRANSPORT OPERATIONS

2. Press the button on the emergency towing block.

RAIL19COM0378AA

3

RAIL19COM0378AA

4

RAIL19COM0372AA

5

RAIL20COM0216AA

6

3. Pump the emergency towing block at least twelve full strokes. One stroke equals lever movement up and down.

Restoring to the original state 4. Tighten the middle parts of both multiple function valves by three revolutions clockwise.

By starting the engine, return the machine into its original condition.

5-5

5 - TRANSPORT OPERATIONS

5-6

6 - WORKING OPERATIONS

6 - WORKING OPERATIONS###_6_### General information

Run in period of a new machine WARNING Avoid injury and/or machine damage!

During the run-in period for new machines or after overhaul, be aware that brakes may be less efficient and longer stopping distances may be required.

Failure to comply could result in death or serious injury.

W1073A

When putting a new machine into operation, the machine should not be run at full power for the first 50 h (driving uphill with vibration).

6-1

6 - WORKING OPERATIONS

Operating the machine at high altitudes NOTICE: Engine power is affected by the environment in which the machine is operated. The machine may be used up to a maximum altitude of 3658 m (12001 ft).

As altitude increases, the atmospheric pressure and specific gravity of intake air decrease, which in turn reduces engine performance.

If the engine emits black smoke at altitudes of over 1500 m (4921.26 ft),contact your authorized dealer.

6-2

6 - WORKING OPERATIONS

Operating the machine at high temperatures and humidity The higher the air temperature and humidity, the lower the engine performance. Both factors reducing performance are dependent on each other: • With every 10 °C (50 °F) of temperature increase, power drops by up to 4% (at constant humidity).

• With every 10% of increased relative humidity, power drops by up to 2% (at constant temperature).

Remove the fender shields from the hood. More hot air will escape the engine compartment and improve engine cooling. Attach the fender shields when the temperature and humidity decreases.

NOTE: For oil of viscosity class HV 46 , the maximum permissible oil temperature is 80 °C (176 °F). For HV 32 oil, the maximum permissible oil temperature is 70 °C (158 °F). In an environment where hydraulic oil circulates at a constant temperature of about 90 °C (194 °F); we recommend having the hydraulic oil replaced with oil that is denser by one class and with HV 100 kinematic viscosity.

SS12J344

6-3

1

6 - WORKING OPERATIONS

Operating the machine at low temperatures NOTICE: Normal engine coolant operating temperature is 60 – 100 °C (140 – 212 °F).

NOTICE: The machine may only be used at its full capacity after fluid has been heated to it’s minimum operating temperature. If necessary partially cover the rear grill of the hood.

NOTICE: When using HV 100 oil in the hydraulic system, never start the machine at ambient temperatures below +2 °C (36 °F). If the machine will be operated for one month or more at ambient temperatures below -8 °C (18 °F), replace the oil in the hydraulic system with oil of viscosity class HV 46. At temperatures below -13 °C (9 °F), use oil of viscosity class HV 32. It is impossible to start the machine below -23 °C (-9 °F) without preheating of the filling fluids.

Compacting during winter season depends on the content of fine particles and water in the soil being compacted. As the temperature drops below the freezing point, the soil becomes more solid and harder to compact.

At temperatures below 0 °C (32 °F), it is possible to compact only dry soils (and stony, loose materials), or carry out rapid compaction of non-frozen materials (before they freeze).

Preparation for work at low temperatures: 1. Check concentration of the engine coolant.

2. Replace the engine oil with one recommended for the given range of low ambient temperatures.

3. Use hydraulic oil of corresponding cinematic viscosity.

4. Replace the drum transmission fluid with one recommended for the given operating temperature range of the transmission.

5. Use winter fuel.

6. Check that the batteries are charged.

NOTE: If necessary, remove the batteries and store them in a warm room prior to operation. Warming the batteries to approximately 20 °C (68 °F) will lower the maximum cold starting temperature an additional 4 – 5 °C ( 7.2 – 9.0 °F).

6-4

6 - WORKING OPERATIONS

Operating the machine in extremely dusty environment When working in an extremely dusty environment, shorten the intervals between: • Cleaning the air filter element.

• Replacing the air filter element.

• Replacing the cab dust filter.

• Cleaning the radiator grill.

NOTE: The recommended cleaning interval is a minimum of once a week.

6-5

6 - WORKING OPERATIONS

Operating with vibration on compacted and hard materials WARNING Avoid injury and/or machine damage!

Prolonged operation in this mode is prohibited, as it could negatively impact operator health or cause machine damage.

Failure to comply could result in death or serious injury.

W1070B

When operating the machine with vibration on hard materials (e.g. stony loose material), or with high level of base material compacting, there can be a loss of contact between the drum and the material compacted, called vibro-stroke (double jumping). Vibro-stroke can be detected through increased vibration transfer to the machine frame and the operator control stand. Reduce the possibility of vibro-stroke by increasing the travel speed or use the vibration switch to select the lower amplitude setting.

If it is necessary to operate the machine under conditions in which the operator could be exposed to increased vibrations, then the machine operator is obligated to adjust work procedures to prevent impairment of the operator’s health.

6-6

6 - WORKING OPERATIONS

Ballasting of tires WARNING Pressurized fluid can penetrate the skin and cause severe injuries.

The solution can spurt out after unscrewing the valve insert.

Failure to comply could result in death or serious injury.

W1118A

WARNING Avoid injury!

Use Personal Protective Equipment (PPE), including protective goggles, gloves, and safety footwear.

Failure to comply could result in death or serious injury.

W1036A

WARNING Hazardous chemicals!

SLOWLY add calcium chloride flakes to water, stirring continuously. To avoid a violent reaction, NEVER add water to calcium chloride.

If any flakes contact the eyes, flush the eyes immediately with clean, cold water for at least 15 minutes.

Seek medical assistance immediately.

Failure to comply could result in death or serious injury.

W0388A

This is used to lower the machine's center of gravity. An advantage is that the solution in the tires does not increase the axle load.

Filling tires with water up to 0 °C (32 °F) Filling tires with water 0 °C (32 °F) Water 130.0 L (34.3 US gal)

Calcium chloride CaCI2 53.5 kg (117.9 lb)

Added weight 183.5 kg (404.5 lb)

Filling tires with water up to -25 °C (-13 °F) The inner space of the tire is filled with a solution of water and 34% calcium chloride CaCl2.

Filling tires with water -25 °C (-13 °F) Water 65.0 l (17.2 US gal)

Calcium chloride CaCI2 145.2 kg (320.1 lb)

Added weight 210 kg (463 lb)

Filler tool

SS12J331

6-7

1

6 - WORKING OPERATIONS

Filling procedure 1. Move the machine to a firm surface. The filling valves should be in the extreme upper position. Secure the drum with chocks on both sides.

2. Unscrew the removable valve insert and screw on the filler neck.

SS13A881

2

SS13A880

3

SS13A879

4

3. Mount the hose from the filling equipment (a tank located above, pump, etc.) on the filler neck and fill the tires with the solution.

4. During the filling, air escapes from the tire through the side opening on the filler neck. The tire is sufficiently filled (at 75%) when the solution starts flowing out through the opening.

5. Unscrew the filler neck, screw the valve insert back on, and inflate the tire to a pressure of: 150 kPa (21.8 psi).

Draining procedure 1. Move the machine to a firm surface. The filling valves should be in the extreme lower position as shown. Secure the drum with chocks on both sides.

2. Unscrew the removable valve insert and let the solution flow out.

3. As soon as the solution does not flow out due to a decrease in pressure, screw on the filler neck and inflate the tire to a pressure of: 150 kPa (21.8 psi).

4. After the tire has been inflated, remove the filler neck and screw the valve insert back on.

NOTICE: Wash away spilled solution with clean water.

Solution must never come into contact with metal parts or wiring.

6-8

6 - WORKING OPERATIONS

Working operations

Vibration WARNING Hazard to bystanders!

Always sound the horn before starting the machine. Make sure the work area is clear of other persons, domestic animals, tools, etc. before you operate the machine. Never allow anyone in the work area during machine operation.

Failure to comply could result in death or serious injury.

W0304A

WARNING Run-over hazard!

Only operate the machine when sitting in the operator’s seat. Do not try to bypass the operator presence safety system by placing heavy objects on the seat.

Failure to comply could result in death or serious injury.

W0318A

WARNING Roll-over hazard!

Observe the maximum permissible gradient when driving uphill and across the slope. The values given may be lower depending on traction conditions and the actual machine weight.

Failure to comply could result in death or serious injury.

W1067A

NOTICE: It is not recommended to engage or change the vibration selection while the machine is moving. Damage to the machine hydraulic components may occur that will shorten the life of the components.

NOTICE: When driving for long distances, 1-hour cooling breaks after 3 hours of driving should be taken. Failing that, you are exposed to the risk of damage to the machine for which the manufacturer is not responsible.

6-9

6 - WORKING OPERATIONS

RAIL19COM0795HA

6-10

1

6 - WORKING OPERATIONS

Start the machine. Follow the starting procedure on 4-2.

Automatic vibration mode (AUT):

switching

ON/OFF

Travel and reversing with vibration Turning on:

1. Use the switch (12) to select a vibration amplitude.

2. Adjust a travel speed on the display (2).

1. Use the switch (13) to turn on/off this function.

3. Use the travel control (3) to select a direction.

2. Press the button (6) on the travel control (3) to turn on the vibration.

4. Use the switch (13) to select the MAN mode.

3. The vibration will be automatically turned on when the travel speed is more than 1 km/h ( 0.6 mph).

Turning on 1. Press the button (6) on the travel control (3) to turn on the vibration.

4. The vibration will be automatically turned off when the travel speed is less than 1 km/h ( 0.6 mph).

Turning off:

5. The automatic vibration function remains enabled even after the travel control (3) has been changed through the position (0).

1. Turn off the vibration by pressing the button (6) on the travel control (3).

Turning off:

2. You can turn off the vibration by changing the travel control (3) to the brake position (P).

1. Turn off the vibration by pressing the button (6) on the travel control (3).

NOTE: The MAN mode allows you to turn on the vibration on a standing machine.

2. You can turn off the vibration by changing the travel control (3) to the brake position (P).

NOTE: Follow the procedures in this manual when traveling downhill, uphill, or across a slope.

Always use caution when traveling across a slope. When possible always travel uphill or downhill but in some applications traveling across the slope is necessary so be aware of the ROPS2D indicator lamp.

NOTICE: When the ROPS2D indicator lamp comes on and an acoustic signal sounds indicating the machine is on a slope with an incline greater than 12°. Vibration will cease if the machine angle increases to 15°.

RAIL17COM0114AA

6-11

2

6 - WORKING OPERATIONS

Working attachments

Dozer blade (optional) WARNING Avoid injury!

Before adjusting the scrapers or performing any work on the blade, ALWAYS lower the blade to the ground and turn off the engine, OR secure the blade with both locking tie rods.

Failure to comply could result in death or serious injury.

W1126A

NOTICE: Do not operate the dozer blade if only one side is secured. You may damage the dozer blade.

Unlock the dozer blade on both sides.

1. Remove the retaining pin and the pin from the securing link.

2. Rotate the securing link into the holding position.

3. Insert both pins to hold the securing link in place when operating the dozer blade.

SS12J321

1

RAIL20COM0211AA

2

SS12J325

3

Use the two buttons on the travel controller to operate the dozer blade.

• Left button – blade raising • Right button – blade lowering • Both left and right buttons – blade floating position

4. Take note of the dozer blade’s mobile indicator (2) in relation to the fixed indicator (1). This will be your guide when adjusting the dozer blade depth.

6-12

6 - WORKING OPERATIONS

NOTE: The floating blade position can be used when bulldozing material on a paved area. The floating position can also be applied when spreading and re-leveling the material being spread. The blade will skim the ground on the removable skids under the blade.

SS12J329

4

SS12J328

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6

7. As the blade lowers, watch the mobile indicator (2).

When it passes the float position established earlier the blade will begin to dig into the surface.

8. View the mobile indicator (2) in relation to the fixed indicator (1) to determine the blade depth. Shifting by one gap (from one cross bar to the next), moves the blade by approximately 50 mm (2 in) from the original float position.

9. Once the desired blade depth is reached move the dozer blade control lever or pedal to the hold position O.

10. When work with the blade is complete, secure the blade in the upper position on both sides with the securing link (1) and pins (2).

NOTE: The blade edges can be removed and rotated 180° when they have become worn.

6-13

6 - WORKING OPERATIONS

6-14

7 - MAINTENANCE

7 - MAINTENANCE###_7_### General information

Lifting and lowering the hood CAUTION Avoid injury!

Keep hands and feet clear of the machine during raising and lowering operations.

Failure to comply could result in minor or moderate injury.

C0079A

Electro-hydraulic control Raise the hood 1. Lift and raise the rear hood.

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RAIL19COM0377AA

2

RAIL19COM0381AA

3

Unlock the side hood by turning the handles counterclockwise.

Lift and raise the side hood.

7-1

7 - MAINTENANCE

Lower the hood 1. Close the side hood.

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4

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Lock the side hood into place by turning the handles clockwise.

4. Close the rear hood.

7-2

7 - MAINTENANCE

Lubrication and maintenance WARNING Maintenance hazard!

Before performing any maintenance or inspection: -position machine on a firm, level surface -turn off the engine -remove the ignition key -secure the machine (wheels chocked) -disconnect the wiring (unless instructed otherwise) Failure to comply could result in death or serious injury.

W1071A

NOTICE: While any company can perform necessary maintenance or repairs on your equipment, Case Construction strongly recommends that you use only authorized Case Construction dealers and products that meet the given specifications. Improperly or incorrectly performed maintenance and repair voids the equipment warranty and may affect service intervals.

Perform lubrication and maintenance at regularly repeated intervals as per the data reading on the counter of hours actually worked.

RAIL20COM0053FA

1

NOTICE: Removed or loose bolts, plugs, threaded joints of the hydraulics, etc. must be tightened to the torque specified in the tables on page 8-8, unless a different value is given with the relevant operation.

NOTICE: This manual includes only the basic information about the engine. Other information is given in the “Engine Operation and Maintenance Manual”, which is part of the documentation supplied with the machine.

7-3

7 - MAINTENANCE

Fluids and lubricants Engine oil Engine oil has been specified as per its performance classification and viscosity classification.

Performance classification under: AMERICAN PETROLEUM INSTITUTE (API)

Viscosity classification The ambient temperature and type of operations at the place where the machine will be used are decisive in determining SOCIETY OF AUTOMOTIVE ENGINEERS (SAE) viscosity class.

Recommended oil: – CASE AKCELA ENGINE OIL 15W-40 – CASE AKCELA NO. 1™ ENGINE OIL CI-4 SAE 15W-40: All season – CASE AKCELA NO. 1™ ENGINE OIL CI-4 SAE 10W-30: Winter – SAE 5W30: Arctic – API CI-4 oil is recommended – Year-round: CASE AKCELA ENGINE OIL 15W-40 , refer to figure 1.

• Exceeding the low temperature limit will not cause engine damage; but may cause some starting difficulties.

• It is convenient to use universal multi-range oils to avoid the need to change oil due to ambient temperature.

• It is possible to use a synthetic engine oil if the performance and viscosity classifications of the oil correspond to the recommended mineral oils.

• The oil change intervals used must be the same as those for mineral oils.

• To make starting at temperatures below 0 °C (32 °F) easier, the engine manufacturer recommends SAE 10W-30 oil.

7-4

7 - MAINTENANCE

NOTICE: Do not allow the upper temperature limit to be exceeded for long periods of time as this will reduce the capabilities of the oil.

When using oil API CG-4/SH, the oil change interval must be reduced by half, i.e. 125 h.

Viscosity diagram

RAIL17COM0094BA

7-5

1

7 - MAINTENANCE

Fuel

WARNING Fire hazard!

Do not add gasoline, alcohol, or blended fuels to diesel fuel, except as recommended in this manual.

Fuel combinations may increase fire and explosion hazards.

Failure to comply could result in death or serious injury.

W0401A

Use fuel that complies with the American Society for Testing and Materials (ASTM) D975 standard: – Grade no. 2 fuel Fuel viscosity must be over 1.3 centi Stokes (cSt) at 40 °C (104 °F) to ensure proper liquidity characteristics and proper lubrication of fuel system components.

NOTICE: Check with your fuel supplier for the correct cold weather fuel.

General specification – Biodiesel fuels Fatty Acid Methyl Ester Biodiesel (Biodiesel Fuel) consists of a family of fuels derived from vegetable oils treated with methylesters.

NOTICE: Biodiesel fuel blends are approved for your engine only if they comply with EN14214 specification standards or ASTM D6751.

NOTICE: It is imperative that you check with your CASE CONSTRUCTION dealer to find out which blend is approved for your engine. Be aware that use of Biodiesel fuel that does not comply with the standards mentioned above could lead to severe damage to the engine and fuel system of your machine. The use of fuels that are not approved may void CASE CONSTRUCTION warranty coverage.

Biodiesel fuel usage conditions NOTICE: The Biodiesel fuel must comply with the fuel specification indicated above.

Biodiesel fuel must be purchased from a trusted supplier that understands the product and maintains good fuel quality.

Biodiesel fuel must be preblended by the supplier. Mixing Biodiesel fuels on-site could result in an incorrect mixture that could lead to problems with both the engine and fuel system.

Engine performance is affected by the use of Biodiesel fuel. There may be up to 12% reduction in power or torque depending on the blend used.

NOTICE: Do not modify the engine and/or injection pump settings to recover the reduced performance.

The reduced power must be accepted if using any Biodiesel fuel blend.

Some modification may be required to allow your engine to run on Biodiesel fuel. Consult your dealer for complete information on these modifications.

Biodiesel fuel has a higher cloud point than diesel fuel.

NOTICE: The use of high Biodiesel fuel blends are not recommended in cold weather conditions.

With Biodiesel fuels, it may be necessary to change the engine oil, engine oil filter and fuel filter elements more frequently than with diesel fuels. Biodiesel fuel can remove rust and particles from the inside of on-site fuel storage tanks that would normally adhere to the sides of the tank. Like particle deposits that commonly occur with diesel fuel, these particles can become trapped by the machine fuel filters, causing blockage and shortening filter life. This is more likely to happen in cold weather. Consult your CASE dealer for information on cold weather operation and proper maintenance intervals when using any Biodiesel fuel blend.

When handling Biodiesel Fuel, care must be taken not to allow water into the fuel supply. Biodiesel Fuel will actually attract moisture from the atmosphere.

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Fuel tanks must be kept as full as possible to limit the amount of air and water vapors in them. It may be necessary to drain the fuel filter water trap more frequently.

Potential oxidation and stability could be a problem with the fuel stored in the machine.

NOTICE: Machines must not be stored for more than 3 months with Biodiesel fuel blends in the fuel system.

If longer storage periods are necessary, the engine must run on pure diesel fuel for a minimum of 20 h to flush the Biodiesel fuel out of the fuel system prior to storage.

NOTICE: Biodiesel Fuel must not be stored in on-site + tanks for more than three months.

Any spillage of Biodiesel fuel must be cleaned up immediately before it can cause damage to the environment and the paint finish of the machine.

Before using Biodiesel fuel blends you should consult with your dealer to receive full information about the approved blend for your machine and any detailed conditions of its usage.

NOTICE: Be aware that not fulfilling the requirements and conditions of Biodiesel fuel usage will void your machine’s CASE warranty coverage.

Coolant

WARNING Chemical hazard!

Follow the instructions on the container when handling anti-freeze.

Failure to comply could result in death or serious injury.

W1109A

Use antifreeze in all seasons to protect the cooling system from corrosion and all risk of freezing.

For areas where ambient temperature is over -36 °C (-32.8 °F), use a blend of 50% ethylene-gylcol based antifreeze.

For areas where the temperature is below -36 °C (-32.8 °F), it is advisable to use a blend of 40% water and 60% antifreeze.

NOTICE: Do not use coolant with an antifreeze concentration greater than 50% (point of congelation is -36 °C (-33 °F), boiling point is 110 °C (230 °F)) unless absolutely required.

Never use an antifreeze concentration over 68%!

We do not recommend the blending of antifreeze agents. Blending various types of coolant may cause loss of anticorrosion properties.

Always check the antifreeze concentration of the coolant with a refractometer before the winter season starts.

Hydraulic oil Only hydraulic oil CASE AKCELA HY-TRAN® ULTRA™ HYDRAULIC TRANSMISSION OIL may be used for the machine’s hydraulic system.

Fill the machine with hydraulic oil of cinematic viscosity 68 mm 2 / s at 40 °C (104 °F) , i.e. ISO VG 68. This oil is most appropriate for use within the widest range of ambient temperatures.

Synthetic hydraulic oil It is possible to fill the hydraulic system with synthetic oil for which any leakage will be completely biodegraded via microorganisms found in water and soil.

NOTICE: Always consult with the oil manufacturer or dealer before switching from mineral oil to synthetic oil or mixing oils of various brands!

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Transmission fluid Use CASE AKCELA GEAR LUBE 135 H EP 80W-90 for outdoor temperature -10.0 – 30.0 °C (14.0 – 86.0 °F).

Use CASE AKCELA TRANSAXLE FLUID 80W-140 for outdoor temperature 20.0 – 45.0 °C (68.0 – 113.0 °F).

NOTICE: The operating temperature of the fluid must not exceed 85 – 90 °C (185.0 – 194.0 °F).

Lube grease Use plastic lubricant with lithium content to lubricate the machine: CASE AKCELA 251H EP MULTI-PURPOSE GREASE

Washer fluid Use water (up to 0 °C (32 °F) and motor vehicle glass washer fluid when filling the washer fluid reservoir.

NOTICE: Fill with a winter-rated motor vehicle glass washer fluid when temperatures are below 0 °C (32 °F).

Use plastic lubricant with lithium content to lubricate the machine: Case Akcela Extreme pressure grease moly

Air-conditioning filling Mixture: 1.2 kg of coolant Halocarbon 134a

0.005 L of contrast medium

0.2 L of oil PAG 150

Coolant Water 65% 60% 55% 50%

Coolant 35% 40% 45% 50%

Temperatures up to -22 °C (-8 °F) -28 °C (-18 °F) -35 °C (-31 °F) -41 °C (-42 °F)

Type

Part Engine

Engine oil

Fuel tank

Diesel

Hydrostatic system

Hydraulic oil

Quantity 11 L (2.96 US gal) 130 L (34.3 US gal) 53 L (14 US gal)

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Type

Part

Quantity

Plastic lubricant with lithium Hinge bearings - steering content to lubricate the joint and steering cylinders machine

As required

Engine cooling system

Year round antifreeze

Vibratory drum

Engine oil

Drum transmission

Transmission fluid

1.8 L (0.48 US gal)

Axle transmission

Transmission fluid

2 x 0.8 L (2 x 0.21 US gal)

Windshield washer

Water and antifreeze agent at ratio required by outdoor temperature

Tires

Air or liquid

26.0 L (6.9 US gal)

6 L (1.6 US gal)

7-9

3 L (0.8 US gal)

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Lubrication chart

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Control Lubricate Exchange

Engine oil

CASE AKCELA ENGINE OIL 15W-40, API CI-4

Hydraulic oil

CASE AKCELA HY-TRAN® ULTRACTION

Grease

CASE AKCELA 251H EP MULTI-PURPOSE GREASE

Transmission oil

CASE AKCELA GEAR LUBE 135 H EP 80W-90, API-GL5

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Biodiesel fuels - Biodiesel fuels Biodiesel fuel usage in CASE CONSTRUC- • ASTM D975, Standard Specification for Diesel Fuel Oils. (15 ppm sulfur maximum.)

TION products • EN 590 -Automotive fuels - Diesel - Requirements and test methods. ( 10 ppm sulfur maximum.)

Introduction to biodiesel fuel Fatty Acid Methyl Ester (FAME) biodiesel fuel, called biodiesel fuel in the following paragraphs, consists of a family of fuels derived from vegetable oils that producers treat with methyl esters.

There are two main biodiesel fuel types: Rapeseed Methyl Ester (RME) and Soybean Methyl Ester (SME).

RME is a blend of rapeseed and sunflower methyl ester. RME is the preferred crop in Europe. SME is the preferred crop in the United States.

Biodiesel fuel is a renewable alternative fuel source. Its use and development is promoted worldwide, especially in Europe and in the United States.

NOTICE: It is imperative that you check with your CASE CONSTRUCTION dealer to learn which biodiesel fuel blend CASE CONSTRUCTION approves for use in your engine. Be aware that the use of biodiesel fuel blends that do not comply with ASTM D6751 or EN14214 could cause severe damage to the engine and fuel system of your machine. The use of non-approved biodiesel fuel blends may void CASE CONSTRUCTION Warranty coverage.

Biodiesel fuel blends use the following labels to indicate the percentage of biodiesel fuel in the blend: • B5: indicates the blend of 5% biodiesel fuel and 95% diesel fuel.

• B7: indicates the blend of 7% biodiesel fuel and 93% diesel fuel.

• B20: indicates the blend of 20% biodiesel fuel and 80% diesel fuel.

• B100: indicates 100% biodiesel fuel.

Biodiesel fuel has several positive features in comparison with diesel fuel:

The following standards apply to biodiesel fuel blends: • United States Diesel Fuel Specification ASTM D6751 allows up to 5% biodiesel since 2009. United States fuel suppliers are allowed to use up to 5% biodiesel fuel (B5) to supply the network.

• United States Biodiesel Fuel Specification ASTM D7467 provides specifications for diesel and biodiesel blends from B5 to B20.

• European Diesel Fuel Specification EN 590 allows up to 7% biodiesel since 2009. European fuel suppliers are allowed to use up to 7% biodiesel fuel (B7) to supply the network.

The following standards apply to pure biodiesel fuel (B100): • ASTM D6751 - Standard specification for biodiesel fuel blend stock (B100) for middle distillate fuels.

NOTE: ASTM updated ASTM D6751 to improve the quality of biodiesel in the market place.

• EN14214 - Liquid petroleum products - Fatty acid methyl esters (FAME) for use in diesel engines and heating applications - Requirements and test methods Before producers can convert raw oil into usable biodiesel fuel, it must undergo transesterification to remove glycerides. During the transesterification process, the oil reacts with an alcohol to separate the glycerin from the fat or vegetable oil. This process leaves behind two products: methyl ester (the chemical name for biodiesel) and glycerin (a byproduct usually sold for use in soaps or other products).

NOTICE: CASE CONSTRUCTION only approves transesterified biodiesel fuel blends that comply with ASTM D6751 or EN14214.

Specifications for diesel fuel and biodiesel fuel

NOTICE: Non-transesterified fuels made from rapeseed oil or similar high oil content crops include cold-pressed biodiesel, cold-pressed oil, Straight Vegetable Oil (SVO), or more generally unrefined vegetable oils used as motor fuel. Because these types of fuel are not transesterified, they do not fulfil the requirements of ASTM D6751 or EN14214. There is no recognized quality standard available for these types of fuel; therefore, CASE CONSTRUCTION DOES NOT APPROVE the use of cold-pressed biodiesel, cold-pressed oil, Straight Vegetable Oil (SVO), or more generally unrefined vegetable oils as motor fuel at any blend in any CASE CONSTRUCTION product.

The following standards apply to diesel fuel specifications:

NOTICE: CASE CONSTRUCTION will discontinue Warranty coverage of any engine equipment and fuel injection

• Biodiesel fuel adds lubricity to the fuel. Additional lubricity is beneficial in many circumstances, particularly as fuels contain less sulfur and aromatics.

• Biodiesel fuel has a greater cetane number and burns more cleanly.

• Biodiesel fuel produces less particulate matter and reduces smoke emissions.

• Biodiesel fuel is fully biodegradable and non-toxic.

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equipment you fit to a CASE CONSTRUCTION machine that is found to have run with blend of NON-APPROVED fuel (fuel that does not fulfill the requirements of ASTM D6751 or EN14214).

Biodiesel fuel usage conditions You must stringently follow the biodiesel fuel usage conditions. Incorrect application of the biodiesel fuel usage conditions could lead to severe damage to the engine and fuel injection equipment.

fuel supplier and/or yourself to ensure the right type of fuel and blend is delivered and used.

Maintenance intervals For machines using the all-electronic engines with a highpressure common rail fuel system, the use of biodiesel blends up to B20 reduces the engine oil and filter change interval to 250 h. For all engines, see the operator’s manual for specific maintenance intervals.

Check all hoses, connections and gaskets to ensure integrity and cleanliness every 3 months or 150 hours of operation, whichever comes first.

The main concerns about operation of equipment with biodiesel fuels are: • Filter and injector blockage caused by poor fuel quality • Wear and corrosion of internal components due to water content, which affects lubricity • Deterioration of some rubber sealing compounds in the fuel system • Biodiesel oxidation, which can lead to the formation of deposits that may harm the fuel injection system NOTICE: CASE CONSTRUCTION Warranty will not cover any problem in the engine fuel injection equipment that results from non-compliance with the following conditions for biodiesel fuel handling and biodiesel fuel maintenance.

Purchase biodiesel fuel from a trusted supplier who understands the product and maintains acceptable fuel quality. It is highly recommended that you use biodiesel from BQ 9000 accredited suppliers to maintain the quality and consistency of the fuel. The BQ 9000 Quality Management Program is accredited by the National Biodiesel Board for producers and marketers of biodiesel fuel. See the National Biodiesel Board website at www.biodiesel.org for more information.

The supplier must pre-blend biodiesel fuel. Mixing biodiesel fuel blends on-site can result in an incorrect mixture that may damage the engine and/or fuel system.

NOTICE: CASE CONSTRUCTION may void your warranty if the problem is associated with poor fuel quality due to improper blending. It is the responsibility of the

Regular oil sampling is highly recommended to monitor for oil deterioration and engine deterioration.

NOTE: Oil sampling kits are available from your authorized CASE CONSTRUCTION dealer.

When switching back from biodiesel to regular #2 diesel, you should change all fuel filters, oil and oil filter even if the changeover falls between routine service intervals.

Storage You should not store the machine for more than three months with biodiesel fuel in the fuel system. For longer storage time, CASE CONSTRUCTION strongly suggests that you use only regular #2 or EN 590 diesel fuel.

NOTE: If you must store a machine for longer than 3 months, you must run the engine regular #2 or EN 590 diesel fuel for a minimum of 20 h prior to storage. This will flush the biodiesel fuel out of the fuel system.

Biodiesel fuel is highly hygroscopic and tends to collect water more than diesel fuel. Water collection increases the risk of algae and bacteria growth that can cause severe damage to the fuel injection system. Keep the machine fuel tanks and on-site storage tanks as full as possible to limit the amount of air and water vapor inside. Drain water from the tanks at least once a week.

NOTICE: Use only CASE CONSTRUCTION approved biocide additives.

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Diesel fuels - Diesel fuel Only use diesel fuel that conforms to North American standard ASTM D975 Grade No. 2-D S15 or equivalent in your engine. Do not use any other low grade diesel fuel.

NOTE: When operating the machine in very cold climates, the use of winter blended fuel is permitted for a short period of time. See your fuel supplier for winter fuel requirements in your area.

NOTICE: Use of other low grade diesel fuels will result in loss of engine power, high fuel consumption, and damage to the exhaust aftertreatment system (if equipped).

Fuel conditioner Diesel fuel conditioner is available from your CASE CONSTRUCTION dealer. Instructions for the use of the fuel conditioner is on the container.

The use of diesel fuel conditioner will: • Clean fuel injectors, valves, and manifolds for increased service life

• Separate moisture from the fuel • Stabilize fuel in storage NOTICE: Use only CASE CONSTRUCTION approved biocide additives to prevent damage to the exhaust aftertreatment system (if equipped).

• Disperse insoluble gummy deposits that form in the fuel system

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Maintenance planning

Maintenance chart Replace Lubricate Change fluid Check

Cleaning Bleed Adjust

Maintenance action Every 20 hours of operation (daily) x 7-16 Fuel level - Check x 7-17 Check the engine oil level x 7-18 Check the engine coolant level x 7-21 Check the engine fan x 7-22 Air filter dust valve x 7-23 Check the engine and exhaust pipe intake manifold x 7-25 Service brakes – Check Initial 50 hours x 7-30 Change engine oil Initial 100 hours x Wheel bolt torque 7-32 x 7-33 Change the travel transmission fluid Every 50 hours x 7-35 Engine tightness - Check x 7-36 Fuel filter water separator - Check Every 100 hours of operation or weekly x Tire pressure 7-37 Every 250 hours x 7-38 Coolers check x Machine lubrication 7-39 x 7-40 Check the vibrator oil level x 7-41 Check the travel transmission fluid level x 7-42 Check the pad foot segments x 7-43 Fan belt - Check x 7-44 Hose and fittings - Check x 7-45 Cooler circuit - Check x 7-46 Engine air filter - Cleaning Initial 500 hours x 7-47 Change the vibrator oil x 7-48 Change the hydraulic oil and replace the filter Every 500 hours of operation or every six months x 7-52 Change the engine oil x 7-54 Replace fuel filter x 7-56 Replace the air filter elements x 7-58 Replace cab ventilation and heating filters x 7-59 Checking the engine coolant level x Electrical wiring check 7-60 x 7-61 Replace the air filter elements for the air conditioning x Wheel bolt torque 7-62 Every 1000 hours of operation or annually x 7-63 Check the battery x 7-64 Engine air filter - Cleaning x Replace the oil separator cartridge 7-65 x 7-66 Change the travel transmission fluid x 7-68 Check the air conditioning compressor mounting x 7-69 Check the damping system 7-14

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Replace Lubricate Change fluid Check

Cleaning Bleed Adjust

Maintenance action x 7-71 Clean the fuel tank x 7-72 Check and adjustment for valve clearance Every 2000 hours of operation or annually x 7-73 Change the vibrator oil x 7-74 Clean the air conditioning system x 7-75 Change the hydraulic oil and replace the filter x 7-79 Change the engine coolant x 7-81 Check the oil thermometer Every 3000 hours of operation or every 3 years x 7-82 Cleaning the Diesel Particulate Filter (DPF) As required x 7-83 Diesel Particulate Filter (DPF) regeneration x Hood gas strut - Replace 7-86 x 7-87 Bleed the fuel system x Adjust the scrapers 7-88 x 7-89 Check bolted connections x 7-90 Clean the machine

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Every 20 hours of operation (daily)

Fuel level - Check CAUTION Burn hazard!

Wait for all components to cool before performing any operation.

Failure to comply could result in minor or moderate injury.

C0053A

WARNING Fuel vapors are explosive and flammable.

Do not smoke while handling fuel. Keep fuel away from flames or sparks. Shut off engine and remove key before servicing. Always work in a well-ventilated area. Clean up spilled fuel immediately.

Failure to comply could result in death or serious injury.

W0904A

1. Check the fuel level on the dashboard and refill if necessary.

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2. Clean the tank filler cap (1) and the filler neck (2).

3. Unlock the lock and remove the cap.

4. Refill the tank up to the bottom line of the filler neck.

NOTE: The fuel tank volume is 130 L ( 34.3 US gal).

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Check the engine oil level WARNING Burn hazard!

Do not handle any service fluid (engine coolant, engine oil, hydraulic oil, etc.) at temperatures that exceed 49 °C (120 °F). Allow fluids to cool before proceeding.

Failure to comply could result in death or serious injury.

W0330B

NOTICE: Do not run the engine unless it has the correct level of engine oil.

1. Shut off the engine and wait approximately 5 min to give the oil time to flow to the oil sump.

2. Remove the oil dipstick to check the engine oil level.

3. Wipe the dipstick clean and reinsert.

4. Remove the dipstick again to read the oil level.

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5. Make sure the level is between the marks stamped on the dipstick. The bottom L (Low) mark indicates the lowest permissible oil level and the upper mark H (High) indicates the highest level.

6. Add oil if necessary. Do not overfill the engine.

NOTE: Refill oil of identical type; use oils as specified (see page 7-4).

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Check the engine coolant level WARNING Burn hazard!

Do not handle any service fluid (engine coolant, engine oil, hydraulic oil, etc.) at temperatures that exceed 49 °C (120 °F). Allow fluids to cool before proceeding.

Failure to comply could result in death or serious injury.

W0330B

NOTICE: Do not use any additives in the engine coolant to prevent cooling system leakage. Do not refill cold coolant into a hot engine. Engine castings may be damaged.

NOTE: Refill coolant with the specified composition (see page 7-4).

1. Visually check the coolant level through the sight glass (1) with the engine at rest, cooled down below 50 °C (122 °F).

2. Use the filler neck (2) to refill.

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Check the hydraulic oil level WARNING Burn hazard!

Do not handle any service fluid (engine coolant, engine oil, hydraulic oil, etc.) at temperatures that exceed 49 °C (120 °F). Allow fluids to cool before proceeding.

Failure to comply could result in death or serious injury.

W0330B

1. Visually check the hydraulic oil level.

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2. The indicator lamp will come on and the engine will stop with any hydraulic oil loss below minimum.

Refilling Oil 3. Refill the oil using the filling device through the quick coupling (1).

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4. The tank filler neck cap (1) is sealed. If this seal is damaged during the guarantee period of the machine, the guarantee will be cancelled.

5. You can restart the engine only after oil is replenished.

Fill up with the same type of oil (see 7-4).

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NOTE: The engine will stop if the hydraulic oil falls below the minimum level. The hydraulic system of the machine is protected and operation is environment friendly. In the case of a hydraulic hose damage, only a limited amount of hydraulic oil, not all the content of the hydraulic tank, will leak out

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Check the engine fan DANGER Rotating parts!

Do not attempt any inspection or adjustment with the machine running.

1. Set the parking brake.

2. Turn off the engine.

3. Remove key from key switch.

Failure to comply will result in death or serious injury.

D0120A

Visually inspect the fans. If damaged (e.g. missing parts of material, cracks, shape changes, etc.), replace the fan.

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Air filter dust valve NOTICE: Do not operate the machine if the dust valve is damaged.

Any dust trapped in the dust filter will automatically be emptied while the machine is running.

1. Press the outlet slit to remove any trapped dust.

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Check the engine and exhaust pipe intake manifold WARNING Hot surface possible!

Wait for all components to cool before performing any operation.

Failure to comply could result in death or serious injury.

W0251A

1. Check the tightness of the engine intake manifold.

Make sure that the hoses are not damaged and that the tightening clips are not missing.

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2. Check the tightness of the exhaust pipe.

Make sure that the tightening clips are not missing.

NOTE: If the exhaust pipe with a flexible part between the engine and the catalytic converter shows any leak or damage, the machine cannot be operated until the defect is fixed.

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Service brakes – Check WARNING Unexpected machine movement!

Always sit in the operator's seat to operate the machine. DO NOT bypass the key start switch. Sudden and unexpected machine movement or machine runaway could result.

Failure to comply could result in death or serious injury.

W0464A

Brake test NOTE: Always after the machine start-up (every 24 h ), the driver is asked for the brake testing.

NOTE: The machine can continue operating even when the brake test is not performed (the test record is stored in the memory of the machine control unit); the brake test can be carried out later.

Procedure 1. Set the travel control (1) to the position (P) (parking brake enabled).

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2. Display the information screen.

3. Turn on the BRAKE TEST – yellow backlight of the symbol, engine speed increased.

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4. After you press the brake test button, a confirmation dialog will appear.

5. Press the middle button (A) to confirm the start of the brake test.

6. Press the lower button (B) to cancel the start of the brake test.

7. Change the travel control (1) through the neutral position (N) to the forward position (F).

8. Successful test result = message TEST OK. 9. Unsuccessful test result = message TEST NOT OK Operation possible only in the emergency mode of the machine.

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10. Turn the key in the ignition box to the position (I).

11. The brake, charging, lubrication and heating indicator lamps will light up on the display.

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12. Then test functions of the switches (9–13, 20–23).

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13. Turn the key to position “II” to start the engine.

14. The charging indicator lamp must go out after the starting is completed.

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15. The brake indicator lamp goes off after the travel control is changed to the neutral position (N).

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Emergency brake button function 16. Move off the machine at a low speed.

17. Press the emergency brake button (9).

18. The machine stops moving, the parking brake is enabled and the engine stalls.

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19. If the emergency brake, parking brake and charging indicator lamps light up on the display.

NOTE: Use the audible alarm to announce the engine start.

NOTE: Before starting the engine, check that the engine start does not endanger anyone.

NOTE: Give the audible alarm before the machine starts moving and wait long enough so that all present persons can leave the area around the machine (space under the machine) in time.

NOTE: Make sure that the area in front of and behind the machine is free and no persons are present there.

NOTE: During operation, check the instruments and indicator lamps continuously.

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NOTE: Promptly repair any failures.

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Initial 50 hours

Change engine oil WARNING Burn hazard!

Do not handle any service fluid (engine coolant, engine oil, hydraulic oil, etc.) at temperatures that exceed 49 °C (120 °F). Allow fluids to cool before proceeding.

Failure to comply could result in death or serious injury.

W0330B

WARNING Chemical hazard!

When handling fuel, lubricants, and other service chemicals, follow the manufacturer's instructions.

Wear Personal Protective Equipment (PPE) as instructed. Do not smoke or use open flame. Collect fluids in proper containers. Obey all local and environmental regulations when disposing of chemicals.

Failure to comply could result in death or serious injury.

W0371A

NOTICE: Collect drained oil and do not let it soak into the ground.

1. Stop the engine.

2. Prepare a suitable container with a capacity of approximately 11.2 L (2.96 US gal).

3. Remove the drain plug and drain the engine oil.

4. Install the drain plug.

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5. Locate the engine oil filter under the air filter and next to the batteries.

6. Clean the area around the oil filter head. Remove the filter. Clean the contact area of the filter seal.

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7. Apply oil to the gasket of the new filter.

8. Install the new engine oil filter.

9. Tighten to a torque of 15.0 – 17.0 N·m (11.1 – 12.5 lb ft) .

NOTICE: Do not tighten the filter too hard as this could damage the threads and gasket.

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10. Fill the engine through the fill neck.

NOTE: Refer to page 7-4 for more information on the engine oil.

11. Fill the oil to the upper oil level mark (H). The oil volume is 11.2 L (2.96 US gal) including filling the oil filter.

12. After filling, start the engine for 2 – 5 min.

13. Check the tightness of the drain plug and filter.

14. Stop the engine and wait approximately 5 min to allow the oil to run down to the engine sump.

15. Then check the level with the dipstick.

NOTICE: Change oil after a maximum of six months, even if the machine has not reached 500 operating hours.

Change the oil at whatever interval occurs first.

Use recommended filters. Refer to the Parts Catalog. Used oil and filters are ecological waste; dispose of them properly.

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Initial 100 hours

Wheel bolt torque 1. Use a torque wrench to check the tightening bolts of the wheels.

Torque to: 165 N·m (122 lb ft).

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Change the travel transmission fluid WARNING Burn hazard!

Do not handle any service fluid (engine coolant, engine oil, hydraulic oil, etc.) at temperatures that exceed 49 °C (120 °F). Allow fluids to cool before proceeding.

Failure to comply could result in death or serious injury.

W0330B

WARNING Chemical hazard!

When handling fuel, lubricants, and other service chemicals, follow the manufacturer's instructions.

Wear Personal Protective Equipment (PPE) as instructed. Do not smoke or use open flame. Collect fluids in proper containers. Obey all local and environmental regulations when disposing of chemicals.

Failure to comply could result in death or serious injury.

W0371A

NOTICE: Drain the oil into a suitable container.

NOTICE: Drain oil when operation has ended after allowing the oil to cool down to 49 °C (120 °F), or while operating once the oil has heated up to that temperature.

NOTICE: Dispose of all fluids, filters, and containers in an environmentally safe manner in accordance with local laws and regulations. Check with local environmental and recycling centers or your dealer for correct disposal information.

Transmission fluid Use CASE AKCELA GEAR LUBE 135 H EP 80W-90 for outdoor temperature -10.0 – 30.0 °C (14.0 – 86.0 °F).

Use CASE AKCELA TRANSAXLE FLUID 80W-140 for outdoor temperature 20.0 – 45.0 °C (68.0 – 113.0 °F).

NOTICE: The operating temperature of the fluid must not exceed 85 – 90 °C (185.0 – 194.0 °F).

NOTE: For more oil information, see page 7-4.

Axle (wheel) transmission 1.

Stop the machine on a flat, paved surface so the plugs on the axle transmissions are in the position illustrated in the Figure 1.

2.

Clean the spot around the plugs.

3.

Place a suitable container under the plug.

4.

Remove the plugs (1) and (2), let the fluid drain out and then reinstall plug (1).

5.

Use the hole (2) to replenish fluid until its level reaches the hole edge or starts flowing out.

6.

Reinstall the plug (2).

RAIL19COM0393AA

7-33

1

7 - MAINTENANCE

Drum transmission - Right-hand side 1. Place the machine onto a flat, solid surface.

RAIL19COM0404AA

2. Clean surfaces around the plugs.

3. Put a suitable pan under the drain plug (3).

4. Unscrew all plugs (1), (2), (3) and let the oil drain out.

5. Remount the drain plug (3) after the draining is completed.

6. Fill the recommended oil through the filler plug (2).

7. Check the oil level in the inspection hole (1).

The oil must reach the lower edge of the opening or slightly flow out.

8. Reinstall the plugs and replace any damaged plug gaskets.

7-34

2

7 - MAINTENANCE

Every 50 hours

Engine tightness - Check WARNING Avoid injury!

Shut off the engine, remove the key, and make sure all machine motion stops before you service the machine.

Failure to comply could result in death or serious injury.

W1128B

WARNING Hot surface possible!

Wait for all components to cool before performing any operation.

Failure to comply could result in death or serious injury.

W0251A

1. Visually check the engine and the engine compartment for oil leakage.

2. Remove the identified defects.

RAIL19COM0388AA

7-35

1

7 - MAINTENANCE

Fuel filter water separator - Check WARNING Fire hazard!

When handling diesel fuel, observe the following precautions: 1. Do not smoke.

2. Never fill the tank when the engine is running.

3. Wipe up spilled fuel immediately.

Failure to comply could result in death or serious injury.

W0099A

WARNING Fuel vapors are explosive and flammable.

Do not smoke while handling fuel. Keep fuel away from flames or sparks. Shut off engine and remove key before servicing. Always work in a well-ventilated area. Clean up spilled fuel immediately.

Failure to comply could result in death or serious injury.

W0904A

1. Turn off the engine.

2. Prepare a sediment catch pan.

3. Disconnect the electrical installation.

4. Release the separator valve manually and drain the fuel until clean fuel starts to flow out.

5. Remount the valve.

6. Connect the electrical installation.

7. Vent the fuel system.

RAIL19COM0395AA

7-36

1

7 - MAINTENANCE

Every 100 hours of operation or weekly

Tire pressure WARNING Explosion hazard!

Always maintain correct tire pressure as indicated in this manual. DO NOT inflate tires above the recommended pressure. Excessive pressure could result in tire failure.

Failure to comply could result in death or serious injury.

W0109A

NOTE: Rotate tires so that valves are at top positions.

• Check the tire pressure when the tires are cold and keep the pressure at: 150 kPa (21.8 psi)

SS12J410

7-37

1

7 - MAINTENANCE

Every 250 hours

Coolers check WARNING Avoid injury!

Shut off the engine, remove the key, and make sure all machine motion stops before you service the machine.

Failure to comply could result in death or serious injury.

W1128B

WARNING Hot surface possible!

Wait for all components to cool before performing any operation.

Failure to comply could result in death or serious injury.

W0251A

1. Check the cooling circuit for leaks. Check the circuit for damaged hoses and for missing or loose hose clamps.

RAIL17COM0152AA

1

RAIL17COM0141AA

2

2. Check the cooler fins for clogs. If the fins are clogged, clean the fins by blowing through the coolers with compressed air (steam or hot water).

7-38

7 - MAINTENANCE

Machine lubrication 1.

Remove the caps from the grease nipples.

2.

Lubricate until old grease starts pouring out.

3.

Put the caps back on the grease nipples.

NOTE: Use only the recommended lube greases (see page 7-4).

Door hinges • Door hinges pins (four places).

RAIL19COM0392AA

7-39

1

7 - MAINTENANCE

Check the vibrator oil level WARNING Burn hazard!

Do not handle any service fluid (engine coolant, engine oil, hydraulic oil, etc.) at temperatures that exceed 49 °C (120 °F). Allow fluids to cool before proceeding.

Failure to comply could result in death or serious injury.

W0330B

NOTICE: Fill with the same type of oil, see 7-4.

Prevent oil from leaking into the ground.

1.

Stop the machine on a flat, paved surface so the drum plugs on the left-hand side are in the position illustrated in the figure.

2.

Clean around the plug (1).

3.

Unscrew the plug (1) and check the oil level. The level must be up to the hole or flow out slightly.

4.

Unscrew the top plug (2) Fill oil through the hole of plug (2).

5.

Clean both plugs (1,2).

6.

Install both plugs (1,2).

RAIL19COM0403AA

7-40

1

7 - MAINTENANCE

Check the travel transmission fluid level WARNING Burn hazard!

Do not handle any service fluid (engine coolant, engine oil, hydraulic oil, etc.) at temperatures that exceed 49 °C (120 °F). Allow fluids to cool before proceeding.

Failure to comply could result in death or serious injury.

W0330B

NOTICE: Fill with the same type of oil, see 7-4. Prevent oil from leaking into the ground.

Wheel transmission 1. Stop the machine on a flat, paved surface so the plugs of both wheel transmissions are in the position illustrated in the figure. Make sure the check plug (1) is in the horizontal axis.

2. Clean the area around the check plug (1).

3. Unscrew the check plug (1).

4. Check the oil level. The level must be up to the hole or flow out slightly.

5. If necessary, fill with oil through the check plug (1).

RAIL19COM0393AA

1

RAIL19COM0404AA

2

Drum transmission 1. Clean the spot around the check plug (1).

2. Unscrew the check plug (1).

3. Check the oil level. The level must be up to the hole or flow out slightly.

4. If necessary to refill oil through the filling plug (2).

5. Clean and install the plugs.

6. Install the cover and check the tightness.

NOTE: The plugs are located on the static part of the gearbox and do not rotate during machine movement.

NOTE: Do not touch the gearbox and adjacent parts if they are hot.

7-41

7 - MAINTENANCE

Check the pad foot segments 1.

Before performing the inspection, clean the segment surface, and around the bolted connections.

2.

Check the overall condition of the segments (any fissures, deformations) and make sure the M20 bolts are torqued to 390 N·m (287.6 lb ft).

RAIL17COM0210AA

7-42

1

7 - MAINTENANCE

Fan belt - Check Fan wear check 1. Check the fan visually. Replace the fan if damaged.

Belt wear check 2. Visually inspect the belt.

RAIL19COM0390AA

1

RAIL20COM0225AA

2

RAIL20COM0264PA

3

3. Cracks perpendicular to the belt width are not considered to be a fault. If longitudinal cracks appear on the belt, or the belt edges are ragged, or some material parts are pulled off, then the belt must be replaced.

Belt tension check 4. Press with your thumb at the spot where belt length between pulleys is the longest, using 110 N ( 25 lb) strength. The max. slack (A) is 10 – 12 mm ( 0.39 – 0.47 in).

5. Tighten the belt (1) by loosening the screws (2) and shifting the alternator (3) if required.

6. Check the belt for correct tension.

7-43

7 - MAINTENANCE

Hose and fittings - Check WARNING Hot surface possible!

Wait for all components to cool before performing any operation.

Failure to comply could result in death or serious injury.

W0251A

1. Check the engine inlet piping for leakage. Check the hose for damage and missing hose clips.

RAIL19COM0391AA

1

RAIL19COM0401AA

2

2. Check the cooling circuit for leakage.

3. Check the hoses for damage and missing hose clips.

4. When hoses are cracked or hardened, replace them for new ones.

7-44

7 - MAINTENANCE

Cooler circuit - Check WARNING Hot surface possible!

Wait for all components to cool before performing any operation.

Failure to comply could result in death or serious injury.

W0251A

Cooler inspection 1. Check tightness of the cooling circuit. Check the circuit for damaged hoses and for missing hose clips.

2. Check the cooler fins for clogging. If fins are clogged, then clean them e.g. by purging the cooler with pressure air (steam or hot water).

7-45

RAIL19COM0407AA

1

RAIL20COM0227AA

2

7 - MAINTENANCE

Engine air filter - Cleaning 1. Remove the filter cap.

RAIL19COM0398AA

1

RAIL19COM0402AA

2

RAIL19COM0408AA

3

2. Remove the main cartridge of the air filter and clean with compressed air.

3. Clean the internal area of the filter and of the contact surface to avoid contamination of the safety cartridge.

NOTE: Never use compressed air to clean the filter interior.

7-46

7 - MAINTENANCE

Initial 500 hours

Change the vibrator oil WARNING Burn hazard!

Do not handle any service fluid (engine coolant, engine oil, hydraulic oil, etc.) at temperatures that exceed 49 °C (120 °F). Allow fluids to cool before proceeding.

Failure to comply could result in death or serious injury.

W0330B

WARNING Chemical hazard!

When handling fuel, lubricants, and other service chemicals, follow the manufacturer's instructions.

Wear Personal Protective Equipment (PPE) as instructed. Do not smoke or use open flame. Collect fluids in proper containers. Obey all local and environmental regulations when disposing of chemicals.

Failure to comply could result in death or serious injury.

W0371A

NOTICE: Drain oil when operation has ended after allowing the oil to cool down to 49 °C (120 °F) or while operating once the oil has heated up to that temperature.

NOTICE: Prevent oil from leaking into the ground. Drain oil into a suitable container.

NOTE: Use the recommended oils (see also page 7-4).

NOTICE: Oil is best changed after roller operation, when the impurities are diffused within the medium.

1.

Park the roller on a flat, paved area so that the drain plug (3) on the left-hand side of the drum is in the lowest position.

2.

Place a suitable container underneath the drain plug (3).

3.

Unscrew all of the plugs ( fill plug (1), drain plug (3), and check plug (2)) and let the oil flow out.

4.

After the oil has drained, install the drain plug (3).

5.

Use the fill plug (1)opening to replenish with the recommended oil up to the edge of the check plug (2) opening.

6.

Install the fill plug (1) and the check plug (2).

RAIL19COM0403AA

7-47

1

7 - MAINTENANCE

Change the hydraulic oil and replace the filter WARNING Burn hazard!

Do not handle any service fluid (engine coolant, engine oil, hydraulic oil, etc.) at temperatures that exceed 49 °C (120 °F). Allow fluids to cool before proceeding.

Failure to comply could result in death or serious injury.

W0330B

WARNING Chemical hazard!

When handling fuel, lubricants, and other service chemicals, follow the manufacturer's instructions.

Wear Personal Protective Equipment (PPE) as instructed. Do not smoke or use open flame. Collect fluids in proper containers. Obey all local and environmental regulations when disposing of chemicals.

Failure to comply could result in death or serious injury.

W0371A

Only use CASE AKCELA HY-TRAN® ULTRA™ HYDRAULIC TRANSMISSION OIL for the machine’s hydraulic system.

Fill the machine with hydraulic oil of cinematic viscosity 68 mm 2 / s at 40 °C (104 °F) , i.e. ISO VG-68. This oil is most appropriate for use within the widest range of ambient temperatures.

NOTICE: Change the oil before the start of the winter season or following long-term shutdown of the machine.

NOTICE: Drain the oil when the oil is approximately 49 °C (120 °F) or while operating once the oil has heated up to that temperature.

NOTICE: When disconnecting hydraulic circuits, cap and plug all lines. Drain oil into a suitable container. Used oil and filters are environmentally hazardous waste, dispose of them according to local regulations.

NOTICE: Always consult with the oil manufacturer or dealer before switching from mineral oil to synthetic oil or mixing oils of various brands.

NOTICE: Observe cleanliness during work. Avoid any contamination of the system with materials that might cause damage to critical units. When cleaning the tank, use cleaners and lint-free rags. Do not use chemical cleaners.

1. Always carry out the replacement when changing oil or when the indicator lamp for the pressure filter lights when the oil is at operating temperature between 50 – 60 °C, ( 122 – 144 °F).

RAIL20COM0212AA

7-48

1

7 - MAINTENANCE

2. Attach a hose to the drain valve, loosen the valve, and drain the oil into a suitable container.

3. The total quantity of oil flowing out is approximately: 53 L (14 US gal).

RAIL19COM0419AA

2

RAIL19COM0406AA

3

RAIL19COM0406AA

4

RAIL19COM0429AA

5

4. Remove the connector of the level gauge.

5. Remove the cap.

6. Remove the suction baskets.

7. Clean the suction baskets.

8. Remount the suction baskets.

9. Inspect the interior of the tank.

10. If the bottom is dirty, clean and rinse the tank carefully with the new oil.

11. Mount the lid back.

12. Use the new sealing tape.

7-49

7 - MAINTENANCE

13. Connect the connector of the level gauge (1).

14. Remove the ventilation filter. Mount a new ventilation filter.

15. Secure the external suction tube to the cover plate fitting.

RAIL19COM0406AA

6

RAIL19COM0397AA

7

RAIL20COM0266PA

8

RAIL20COM0267PA

9

16. Remove the oil filter.

NOTE: Always replace the oil filter when changing the oil or when the oil filter indicator lamp illuminates once the oil reaches operating temperatures of 50 – 60 °C (122 – 140 °F).

17. Clean the contact surface of the oil filter connection.

18. Spread clean oil over the O-ring of the new filter, screw it down and tighten.

7-50

7 - MAINTENANCE

Filling the hydraulic circuit 19. Fill using the hydraulic unit.

NOTE: Hydraulic unit is available in both 230 V and 110 V. 20. You can order the hydraulic unit from the machine manufacturer.

RAIL19COM0420AA

10

RAIL19COM0397AA

11

RAIL19COM0419AA

12

RAIL19COM0385AA

13

21. Remove the cap of the filling end piece and put the quickcoupler of the filling device onto the quick-coupler (1).

22. Fill the hydraulic circuit until the clean oil starts flowing out from the tank.

23. Catch the oil in a clean pan.

24. Let drain about 15 L (4 US gal) and mount the plug.

25. Fill up the tank with the oil to the maximum level and disconnect the filling device.

7-51

7 - MAINTENANCE

Every 500 hours of operation or every six months

Change the engine oil WARNING Burn hazard!

Do not handle any service fluid (engine coolant, engine oil, hydraulic oil, etc.) at temperatures that exceed 49 °C (120 °F). Allow fluids to cool before proceeding.

Failure to comply could result in death or serious injury.

W0330B

WARNING Chemical hazard!

When handling fuel, lubricants, and other service chemicals, follow the manufacturer's instructions.

Wear Personal Protective Equipment (PPE) as instructed. Do not smoke or use open flame. Collect fluids in proper containers. Obey all local and environmental regulations when disposing of chemicals.

Failure to comply could result in death or serious injury.

W0371A

NOTICE: Collect drained oil and do not let it soak into the ground.

1. Stop the engine.

2. Prepare a suitable container with a capacity of approximately 11.2 L (2.96 US gal).

3. Remove the drain plug and drain the engine oil.

4. Install the drain plug.

RAIL19COM0410AA

1

RAIL19COM0424AA

2

5. Locate the engine oil filter under the air filter and next to the batteries.

6. Clean the area around the oil filter head. Remove the filter. Clean the contact area of the filter seal.

7-52

7 - MAINTENANCE

7. Apply oil to the gasket of the new filter.

8. Install the new engine oil filter.

9. Tighten to a torque of 15.0 – 17.0 N·m (11.1 – 12.5 lb ft).

NOTICE: Do not tighten the filter too hard as this could damage the threads and gasket.

SS12J413

3

RAIL19COM0411AA

4

RAIL19COM0425AA

5

10. Fill the engine through the fill neck.

NOTE: Refer to page 7-4 for more information on the engine oil.

11. Fill the oil to the upper oil level mark (H). The oil volume is 11.2 L (2.96 US gal) including filling the oil filter.

12. After filling, start the engine for 2 – 5 min.

13. Check the tightness of the drain plug and filter.

14. Stop the engine and wait approximately 5 min to allow the oil to run down to the engine sump.

15. Then check the level with the dipstick.

NOTICE: Change oil after a maximum of six months, even if the machine has not reached 500 operating hours.

Change the oil at whatever interval occurs first.

Use recommended filters. Refer to the Parts Catalog. Used oil and filters are ecological waste; dispose of them properly.

7-53

7 - MAINTENANCE

Replace fuel filter WARNING Fire hazard!

When handling diesel fuel, observe the following precautions: 1. Do not smoke.

2. Never fill the tank when the engine is running.

3. Wipe up spilled fuel immediately.

Failure to comply could result in death or serious injury.

W0099A

WARNING Fuel vapors are explosive and flammable.

Do not smoke while handling fuel. Keep fuel away from flames or sparks. Shut off engine and remove key before servicing. Always work in a well-ventilated area. Clean up spilled fuel immediately.

Failure to comply could result in death or serious injury.

W0904A

NOTE: Also see page 2-14.

NOTE: Also see 7-87.

NOTICE: Use only genuine filters.

Do not tighten over tighten the filter. This could damage the threads and gasket.

Collect any fuel loss into a suitable container.

Store used filters in separate containers and hand them over for disposal.

1. Clean and remove the fuel filter.

RAIL19COM0394AA

1

SS12J448

2

2. Clean the contact surface of the filter.

7-54

7 - MAINTENANCE

3. Apply oil to the sealing ring of the new filter.

SS12J413

3

SS12C390

4

RAIL19COM0395AA

5

4. Install the filter and tighten to a torque of 10 – 12 N·m (7.38 – 8.85 lb ft).

Fuel prefilter • Disconnect the water separator sensor connector and proceed as described in the steps 1, 2, 3, and 4. Connect the sensor connector.

7-55

7 - MAINTENANCE

Replace the air filter elements Replace filter elements every 500 hours or six months.

The manufacturer does not recommend cleaning of the elements due to reduced filtration capacity by up to 40% and due to the risk of damaging the element during cleaning.

NOTE: The air filter is made up of the main element and the safety element.

1. Lift the hood to the limit position.

2. Open the clamps and remove the cover.

RAIL19COM0398AA

1

RAIL19COM0402AA

2

RAIL19COM0408AA

3

3. Carefully remove the main element.

4. Remove the safety element.

7-56

7 - MAINTENANCE

5. Clean the inside of filter and the contact surface so that no dust is taken into the supply piping towards the engine. Insert the safety element.

RAIL19COM0437AA

4

RAIL19COM0398AA

5

6. Install the safety element.

7. Install the new main element.

8. Reattach the filter housing cover.

9. Remove and clean the dust valve and install back on to the filter housing.

NOTICE: Do not clean the internal space of the filter with compressed air. Otherwise dust could enter the engine intake manifold.

Use genuine elements only. After installation, check that it seals properly.

When washing the machine, be careful not to splash water into the air filter.

Replace the dust valve immediately if it is damaged.

Never operate the machine if the filter body or cover is damaged.

7-57

7 - MAINTENANCE

Replace cab ventilation and heating filters Ventilation 1. Remove the top grate.

2. Replace the filter.

RAIL19COM0412AA

1

RAIL19COM0426AA

2

Heating 3. Remove the top grate on either side.

4. Replace the filters.

7-58

7 - MAINTENANCE

Checking the engine coolant level CAUTION Burn hazard!

Hot coolant can spray out if you remove the filler cap while the system is hot. After the system has cooled, turn the filler cap to the first notch and wait for all pressure to release before proceeding.

Failure to comply could result in minor or moderate injury.

C0043A

NOTICE: Always inspect before the winter season. If the concentration is not sufficient for -36 °C (-33 °F), adjust the concentration by adding antifreeze to the cooling system. Use only antifreeze (see page 7-4).

Check the coolant concentration with a refractometer when the engine is cold.

RAIL19COM0384AA

7-59

1

7 - MAINTENANCE

Electrical wiring check 1. Check for any damage to cables, connectors, protective hoses, and their fastening, especially if in the vicinity of hot surfaces and moving parts of the machine including the engine.

2. Replace damaged parts. Use only original spare parts.

7-60

7 - MAINTENANCE

Replace the air filter elements for the air conditioning 1. Remove the cover grille on both sides.

2. Replace the filter element.

NOTICE: In case of work in a highly dusty environment, shorten the intervals of replacement of the filter.

RAIL19COM0413AA

7-61

1

7 - MAINTENANCE

Wheel bolt torque 1. Use a torque wrench to check the tightening bolts of the wheels.

Torque to: 165 N·m (122 lb ft).

RAIL19COM0393AA

7-62

1

7 - MAINTENANCE

Every 1000 hours of operation or annually

Check the battery WARNING Hazardous chemicals!

Battery electrolyte contains sulfuric acid. Contact with skin and eyes could result in severe irritation and burns. Always wear splash-proof goggles and protective clothing (gloves and aprons). Wash hands after handling.

Failure to comply could result in death or serious injury.

W0006A

NOTE: See “General Battery safety” in the safety section of this manual.

NOTICE: Follow the battery manufacturer’s manual when working with the battery!

Unless the machine is going to be used for a couple of months during the winter season, remove the battery and store it in a manner that protects it from frost.

Inspect the battery and its state of charge before storing and for the period it is stored.

Replenish distilled water just before operating the machine or before battery recharging.

Open the battery plugs before recharging.

Refill the battery with distilled water only - never with acid.

Flush spilled electrolyte with water and neutralize with lime.

Keep the battery dry and clean.

Once the battery has reached the end of its service life, submit it for proper disposal.

NOTICE: In case of a maintenance-free battery (the battery has no freely accessible plugs), only the no-load voltage on terminals is checked. The batteries cannot be replenished. If the no- -load voltage is 12.6 V and more, the battery is fully charged. If the no-load voltage is below 12.4 V, the battery should be charged immediately. It is recommended to be mounted 24 h after charging.

1.

Use the battery master switch to disconnect the wiring.

2.

Clean the surface of the batteries.

3.

Check the condition of the poles and terminals.

4.

Clean the poles and terminals. Then apply a thin layer of grease.

RAIL19COM0417AA

Charge condition 100% 70% 50% 20%

Electrolyte density 1.28 kg/L (10.68 lb/US gal) 1.23 kg/L (10.26 lb/US gal) 1.2 kg/L (10.0 lb/US gal) 1.15 kg/L (9.60 lb/US gal)

7-63

No-load voltage > 12.6 V 12.4 – 12.54 V 12.24 – 12.4 V 11.88 – 12.18 V

1

7 - MAINTENANCE

Engine air filter - Cleaning 1. Remove the filter cap.

RAIL19COM0398AA

1

RAIL19COM0402AA

2

RAIL19COM0408AA

3

2. Remove the main cartridge of the air filter and clean with compressed air.

3. Clean the internal area of the filter and of the contact surface to avoid contamination of the safety cartridge.

NOTE: Never use compressed air to clean the filter interior.

7-64

7 - MAINTENANCE

Replace the oil separator cartridge 1. Remove the cap (4).

RAIL19COM0415AA

1

RAIL20COM0229AA

2

2. Replace the filter cartridge (2) and the seal ring (3).

3. Clean the internal area of the filter (1).

4. Insert a new filter cartridge (2) and a seal ring (3).

7-65

7 - MAINTENANCE

Change the travel transmission fluid WARNING Burn hazard!

Do not handle any service fluid (engine coolant, engine oil, hydraulic oil, etc.) at temperatures that exceed 49 °C (120 °F). Allow fluids to cool before proceeding.

Failure to comply could result in death or serious injury.

W0330B

WARNING Chemical hazard!

When handling fuel, lubricants, and other service chemicals, follow the manufacturer's instructions.

Wear Personal Protective Equipment (PPE) as instructed. Do not smoke or use open flame. Collect fluids in proper containers. Obey all local and environmental regulations when disposing of chemicals.

Failure to comply could result in death or serious injury.

W0371A

NOTICE: Drain the oil into a suitable container.

NOTICE: Drain oil when operation has ended after allowing the oil to cool down to 49 °C (120 °F), or while operating once the oil has heated up to that temperature.

NOTICE: Dispose of all fluids, filters, and containers in an environmentally safe manner in accordance with local laws and regulations. Check with local environmental and recycling centers or your dealer for correct disposal information.

Transmission fluid Use CASE AKCELA GEAR LUBE 135 H EP 80W-90 for outdoor temperature -10.0 – 30.0 °C (14.0 – 86.0 °F).

Use CASE AKCELA TRANSAXLE FLUID 80W-140 for outdoor temperature 20.0 – 45.0 °C (68.0 – 113.0 °F).

NOTICE: The operating temperature of the fluid must not exceed 85 – 90 °C (185.0 – 194.0 °F).

NOTE: For more oil information, see page 7-4.

Axle (wheel) transmission 1.

Stop the machine on a flat, paved surface so the plugs on the axle transmissions are in the position illustrated.

2.

Clean the surface around the plugs.

3.

Place a suitable container under the plug (1).

4.

Remove the plugs (1) and (2), let the fluid drain out and then reinstall plug (1).

5.

Use the hole (2) to replenish fluid until its level reaches the hole edge or starts flowing out.

6.

Reinstall the plug (2).

RAIL19COM0393AA

7-66

1

7 - MAINTENANCE

Drum transmission - Right-hand side 1. Place the machine onto a flat, solid surface.

RAIL19COM0404AA

2. Clean surfaces around the plugs.

3. Put a suitable pan under the drain plug (3).

4. Unscrew all plugs (1), (2), (3) and let the oil drain out.

5. Remount the drain plug (3) after the draining is completed.

6. Fill the recommended oil through the filler plug (2).

7. Check the oil level in the inspection hole (1).

The oil must reach the lower edge of the opening or slightly flow out.

8. Reinstall the plugs and replace any damaged plug gaskets.

7-67

2

7 - MAINTENANCE

Check the air conditioning compressor mounting DANGER Rotating parts!

Do not attempt any inspection or adjustment with the machine running.

1. Set the parking brake.

2. Turn off the engine.

3. Remove key from key switch.

Failure to comply will result in death or serious injury.

D0120A

1. Check the strength of the compressor attachment and the compressor bracket. Make sure that the belt does not spin. If necessary, tighten the screws.

2. Perform the visual inspection of the belt for any damage. Cracks perpendicular to the width of the belt are not a defect. If there are longitudinal cracks on the belt or the belt edges are ragged or any parts of material are torn out, it is necessary to replace the belt.

RAIL19COM0418AA

7-68

1

7 - MAINTENANCE

Check the damping system 1. Check the condition of metal rubbers and the bond between metal and rubber.

2. Replace any damaged components.

3. Confirm the bolts and nuts are properly tightened.

Drum damping system, left-hand side.

RAIL19COM0414AA

1

RAIL19COM0427AA

2

RAIL19COM0433AA

3

Drum damping system, right-hand side.

Front metal rubbers for the operator control stand.

7-69

7 - MAINTENANCE

Metal rubbers for the engine.

RAIL19COM0438AA

7-70

4

7 - MAINTENANCE

Clean the fuel tank WARNING Fire hazard!

When handling diesel fuel, observe the following precautions: 1. Do not smoke.

2. Never fill the tank when the engine is running.

3. Wipe up spilled fuel immediately.

Failure to comply could result in death or serious injury.

W0099A

WARNING Fuel vapors are explosive and flammable.

Do not smoke while handling fuel. Keep fuel away from flames or sparks. Shut off engine and remove key before servicing. Always work in a well-ventilated area. Clean up spilled fuel immediately.

Failure to comply could result in death or serious injury.

W0904A

NOTICE: Over time, condensed water accumulates in the fuel tank. It should be drained once a year.

1. Place a suitable container under the machine to drain fuel into.

2. Remove the plug from the fuel tank.

3. Drain the engine diesel fuel.

4. Check and clean the interior of the tank.

5. Mount the drain plug.

RAIL19COM0416AA

1

RAIL19COM0382AA

2

6. Fill the fuel tank with diesel fuel up to the lower edge of the filler neck.

7-71

7 - MAINTENANCE

Check and adjustment for valve clearance 1. Contact the CASE Construction Equipment service for adjusting the engine valves.

7-72

7 - MAINTENANCE

Every 2000 hours of operation or annually

Change the vibrator oil WARNING Burn hazard!

Do not handle any service fluid (engine coolant, engine oil, hydraulic oil, etc.) at temperatures that exceed 49 °C (120 °F). Allow fluids to cool before proceeding.

Failure to comply could result in death or serious injury.

W0330B

WARNING Chemical hazard!

When handling fuel, lubricants, and other service chemicals, follow the manufacturer's instructions.

Wear Personal Protective Equipment (PPE) as instructed. Do not smoke or use open flame. Collect fluids in proper containers. Obey all local and environmental regulations when disposing of chemicals.

Failure to comply could result in death or serious injury.

W0371A

NOTICE: Drain oil when operation has ended after allowing the oil to cool down to 49 °C (120 °F) or while operating once the oil has heated up to that temperature.

NOTICE: Prevent oil from leaking into the ground. Drain oil into a suitable container.

NOTE: Use the recommended oils (see also page 7-4).

NOTICE: Oil is best changed after roller operation, when the impurities are diffused within the medium.

1.

Park the roller on a flat, paved area so that the drain plug (3) on the left-hand side of the drum is in the lowest position.

2.

Place a suitable container underneath the drain plug (3).

3.

Unscrew all of the plugs ( fill plug (1), drain plug (3), and check plug (2)) and let the oil flow out.

4.

After the oil has drained, install the drain plug (3).

5.

Use the fill plug (1)opening to replenish with the recommended oil up to the edge of the check plug (2) opening.

6.

Install the fill plug (1) and the check plug (2).

RAIL19COM0403AA

7-73

1

7 - MAINTENANCE

Clean the air conditioning system 1. Replace the water separator.

RAIL19COM0428AA

2. Have your authorized dealer: Check the function of individual components and wiring.

Clean the air conditioning system (removal of mold and bacteria).

3. If working in a very dusty environment, have the cleaning performed in shorter intervals.

7-74

1

7 - MAINTENANCE

Change the hydraulic oil and replace the filter WARNING Burn hazard!

Do not handle any service fluid (engine coolant, engine oil, hydraulic oil, etc.) at temperatures that exceed 49 °C (120 °F). Allow fluids to cool before proceeding.

Failure to comply could result in death or serious injury.

W0330B

WARNING Chemical hazard!

When handling fuel, lubricants, and other service chemicals, follow the manufacturer's instructions.

Wear Personal Protective Equipment (PPE) as instructed. Do not smoke or use open flame. Collect fluids in proper containers. Obey all local and environmental regulations when disposing of chemicals.

Failure to comply could result in death or serious injury.

W0371A

Only use CASE AKCELA HY-TRAN® ULTRA™ HYDRAULIC TRANSMISSION OIL for the machine’s hydraulic system.

Fill the machine with hydraulic oil of cinematic viscosity 68 mm 2 / s at 40 °C (104 °F) , i.e. ISO VG-68. This oil is most appropriate for use within the widest range of ambient temperatures.

NOTICE: Change the oil before the start of the winter season or following long-term shutdown of the machine.

NOTICE: Drain the oil when the oil is approximately 49 °C (120 °F) or while operating once the oil has heated up to that temperature.

NOTICE: When disconnecting hydraulic circuits, cap and plug all lines. Drain oil into a suitable container. Used oil and filters are environmentally hazardous waste, dispose of them according to local regulations.

NOTICE: Always consult with the oil manufacturer or dealer before switching from mineral oil to synthetic oil or mixing oils of various brands.

NOTICE: Observe cleanliness during work. Avoid any contamination of the system with materials that might cause damage to critical units. When cleaning the tank, use cleaners and lint-free rags. Do not use chemical cleaners.

1. Always carry out the replacement when changing oil or when the indicator lamp for the pressure filter lights when the oil is at operating temperature between 50 – 60 °C, ( 122 – 144 °F).

RAIL20COM0212AA

7-75

1

7 - MAINTENANCE

2. Attach a hose to the drain valve, loosen the valve, and drain the oil into a suitable container.

3. The total quantity of oil flowing out is approximately: 53 L (14 US gal).

RAIL19COM0419AA

2

RAIL19COM0406AA

3

RAIL19COM0406AA

4

RAIL19COM0429AA

5

4. Remove the connector of the level gauge.

5. Remove the cap.

6. Remove the suction baskets.

7. Clean the suction baskets.

8. Remount the suction baskets.

9. Inspect the interior of the tank.

10. If the bottom is dirty, clean and rinse the tank carefully with the new oil.

11. Mount the lid back.

12. Use the new sealing tape.

7-76

7 - MAINTENANCE

13. Connect the connector of the level gauge (1).

14. Remove the ventilation filter. Mount a new ventilation filter.

15. Secure the external suction tube to the cover plate fitting.

RAIL19COM0406AA

6

RAIL19COM0397AA

7

RAIL20COM0266PA

8

RAIL20COM0267PA

9

16. Remove the oil filter.

NOTE: Always replace the oil filter when changing the oil or when the oil filter indicator lamp illuminates once the oil reaches operating temperatures of 50 – 60 °C (122 – 140 °F).

17. Clean the contact surface of the oil filter connection.

18. Spread clean oil over the O-ring of the new filter, screw it down and tighten.

7-77

7 - MAINTENANCE

Filling the hydraulic circuit 19. Fill using the hydraulic unit.

NOTE: Hydraulic unit is available in both 230 V and 110 V. 20. You can order the hydraulic unit from the machine manufacturer.

RAIL19COM0420AA

10

RAIL19COM0397AA

11

RAIL19COM0419AA

12

RAIL19COM0385AA

13

21. Remove the cap of the filling end piece and put the quickcoupler of the filling device onto the quick-coupler (1).

22. Fill the hydraulic circuit until the clean oil starts flowing out from the tank.

23. Catch the oil in a clean pan.

24. Let drain about 15 L (4 US gal) and mount the plug.

25. Fill up the tank with the oil to the maximum level and disconnect the filling device.

7-78

7 - MAINTENANCE

Change the engine coolant WARNING Chemical hazard!

When handling fuel, lubricants, and other service chemicals, follow the manufacturer's instructions.

Wear Personal Protective Equipment (PPE) as instructed. Do not smoke or use open flame. Collect fluids in proper containers. Obey all local and environmental regulations when disposing of chemicals.

Failure to comply could result in death or serious injury.

W0371A

NOTICE: Follow the antifreeze producer’s instructions when changing antifreeze!

Drain the fluid into a suitable container.

NOTICE: Dispose of all fluids, filters, and containers in an environmentally safe manner in accordance with local laws and regulations. Check with local environmental and recycling centers or your dealer for correct disposal information.

NOTE: Use antifreeze (see also page 7-4).

WARNING Burn hazard!

Do not handle any service fluid (engine coolant, engine oil, hydraulic oil, etc.) at temperatures that exceed 49 °C (120 °F). Allow fluids to cool before proceeding.

Failure to comply could result in death or serious injury.

W0330B

SS12C364

1

RAIL19COM0384AA

2

RAIL19COM0434AA

3

1. Remove the expansion tank cap.

NOTICE: Change coolant after engine operation has ended or after first heating the coolant to 80 °C (176 °F) through engine operation.

2. Remove the drain plug.

3. Let the coolant drain into a suitable container. The drained quantity is approximately: 26 L (76.9 US gal).

7-79

7 - MAINTENANCE

4. Check that no engine cooling system hoses are damaged and that no hose clamps are missing.

When checking the radiator for damage, check for leaks and cooling fins that are fouled with impurities. Clean and repair if required.

SS12C397

4

RAIL20COM0230AA

5

RAIL19COM0432AA

6

5. Install the drain plug.

6. Fill the cooling system with new coolant at a ratio of 50% water + 50% antifreeze.

6.

Fill to the upper edge of the coolant gauge. When filled, wait for 2 – 3 min until air escapes and the circuit fills. The maximum filling rate is: 11 L/min (3 US gpm).

7.

Close the expansion tank cap.

8.

Start the engine and wait until the temperature reaches 80 °C (176 °F).

9.

While you wait for the temperature to increase, check for coolant leaks.

10. After stopping the engine, check the level on the coolant gauge. If it is low, replenish the coolant to the maximum level.

7-80

7 - MAINTENANCE

Check the oil thermometer NOTE: Fill the hydraulic circuit through the filler neck only in emergency NOTE: When filled in this way, the next change interval must be reduced to half, i.e. 1,000 hours or 1 year.

NOTE: The plug of the tank filler is sealed. If this seal is broken during the guarantee period, the guarantee will expire.

NOTE: Maintain cleanliness at work. Avoid contaminating the system with materials that may damage important units!

Do not open the hydraulic tank uselessly! For cleaning the tank, use agents, which do not release fibres, and do not use chemical detergents.

1. Remove the sensor and clean the contact.

RAIL19COM0421AA

2. Immerse the sensor into warm oil of a known temperature and read the temperature on the hydraulic oil thermometer.

3. If the sensor operation is incorrect, replace the sensor with a new one.

7-81

1

7 - MAINTENANCE

Every 3000 hours of operation or every 3 years

Cleaning the Diesel Particulate Filter (DPF) 1. Contact the Kubota service for cleaning the DPF.

7-82

7 - MAINTENANCE

As required

Diesel Particulate Filter (DPF) regeneration

RAIL20COM0061FA

The DPF regeneration runs in three phases.

1. Passive regeneration.

• It results from a high temperature of exhaust gases.

Without any interaction between the operator and the machine.

2. Automatic active regeneration.

• It is a controlled regeneration, during which higher temperatures are reached in the exhaust system using the fuel injection.

• Automatic regeneration is carried out automatically under suitable conditions.

• The work with the machine is not interrupted.

3. Active regeneration – parking.

• It is necessary to start the active parking regeneration.

• The parking regeneration requirement is indicated by the flashing indicator.

• The start is conditioned by the following conditions: Travel control level in the zero position Parking brake ON Coolant temperature higher than 65 °C, ( 149 °F)

7-83

1

7 - MAINTENANCE

Activating DPF regeneration 4. Press the DPF regeneration button.

RAIL20COM0231AA

2

RAIL20COM0086AA

3

RAIL20COM0232AA

4

5. After you press the regeneration button, a confirmation dialog will appear.

6. Press the middle button (A) to confirm the start of the DPF regeneration.

7. Press the lower button (B) to cancel the start of the DPF regeneration.

8. After the start of the DPF regeneration is confirmed, the following information dialog will appear: NOTE: The dialog will appear when the DPF regeneration is started or if the function is enabled and the operator has not pressed any button for more than 60 seconds.

9. The dialog can be confirmed by pressing the middle button (A).

7-84

7 - MAINTENANCE

10. The running regeneration is indicated by lighting indicator (A) and (B).

RAIL20COM0233AA

11. The machine must be safely parked for the whole time.

12. The regeneration cycle length is about 20 – 30 min depending on the filter clogging.

NOTE: After the regeneration has been completed, let the machine for 10 min at least run at idle to remove excessive heat generated during the process from the engine compartment.

13. If the filter clogging reached the degree when the indicators (A) and (C) light up at the same time, the machine power will be reduced. It is possible that the active parking regeneration cannot be started in this condition. It is necessary in this case to start the cycle using the special diagnostic tool.

14. If the filter clogging reached the degree when the indicator (C) lights up and the indicator (A) starts flashing, the engine stops and it is necessary to contact the service shop.

7-85

5

7 - MAINTENANCE

Hood gas strut - Replace NOTE: Before beginning to replace the gas strut, secure the engine bonnet against free fall.

1. • The gas struts are maintenance-free.

• They do not require any maintenance, such as lubrication.

• They are designed according to given requirements and work trouble-free for years.

• As soon as the struts stop performing their function, replace them with new ones.

Disassembly 2. Use a screwdriver to pull out the clamps and release the struts.

3. Pull out the gas strut away from the ball stud.

RAIL19COM0422AA

1

RAIL19COM0430AA

2

RAIL19COM0435AA

3

Installation 4. Push the new gas strut on the ball stud.

5. The clamp then needs to be safely seated.

7-86

7 - MAINTENANCE

Bleed the fuel system CAUTION Burn hazard!

Wait for all components to cool before performing any operation.

Failure to comply could result in minor or moderate injury.

C0053A

WARNING Fuel vapors are explosive and flammable.

Do not smoke while handling fuel. Keep fuel away from flames or sparks. Shut off engine and remove key before servicing. Always work in a well-ventilated area. Clean up spilled fuel immediately.

Failure to comply could result in death or serious injury.

W0904A

WARNING Fire hazard!

When handling diesel fuel, observe the following precautions: 1. Do not smoke.

2. Never fill the tank when the engine is running.

3. Wipe up spilled fuel immediately.

Failure to comply could result in death or serious injury.

W0099A

Bleed the fuel system before the first start: • Replacement of the fuel prefilter.

• Upon fuel pump replacement.

• Following fuel system repair.

• Upon long-term shutdown of the machine.

• If the fuel tank is run dry.

1.

Loosen the air vent screw on the fuel prefilter.

2.

Turn the ignition key to the I position to enable the pump.

3.

When clean fuel starts to flow from the fuel prefilter, turn the ignition key to the “0” position.

4.

Tighten the air vent screw.

NOTICE: Drain the fuel into a suitable container in accordance with local environmental regulations.

7-87

RAIL19COM0394AA

1

7 - MAINTENANCE

Adjust the scrapers Scrapers designed for smooth drum 1. Between the scraper and the drum, loosen the bolts (1).

2. Move the scraper (2) 15 mm (0.6 in) towards the drum.

RAIL19COM0423AA

1

RAIL17COM0135AA

2

Scrapers for pad foot drum 1. Loosen the bolts (1).

2. Move the individual scrapers (2) 25 mm (1.0 in) towards the drum.

NOTE: If you set too short distance between the scraper and drum, they may get into contact when cornering with the machine.

Contact scrapers made of Polytan 3. Loosen bolts (1).

4. Move scraper (2) towards the drum.

RAIL19COM0436AA

7-88

3

7 - MAINTENANCE

Check bolted connections Check whether main bolt connections (wheel nuts, axle mount, hydraulic connection mount, engine mount, mount of units attached to the engine) have come loose.

Use torque wrenches to tighten bolt connections.

If a special torque is needed, see 8-8.

7-89

7 - MAINTENANCE

Clean the machine WARNING Chemical hazard!

Always wear protective clothing and goggles when cleaning with solvents, acids, or alkaline chemical agents. Always follow the chemical manufacturer's instructions.

Failure to comply could result in death or serious injury.

W0180A

1. When work is completed, clean the machine to get rid of major impurities.

2. Carry out general cleaning on a regular basis, at least once per week. Total cleaning must be done daily if working on cohesive soil, cement or lime stabilization.

NOTICE: Cover all openings into which the cleaning agent might penetrate (e.g. engine intake opening) prior to pressure washing. Remove the covers after washing the machine.

Do not expose electrical parts or insulation material to direct water or steam jets. Always cover such materials (inside of the alternator, etc.).

Disconnect the Battery Master disconnect switch.

Work with stopped engine.

Follow environmental standards and regulations when cleaning the machine.

Clean the machine at a site equipped with an intercepting system for cleaning agents so that the soil and water sources are not contaminated.

Do not use banned cleaning agents.

7-90

7 - MAINTENANCE

Fuse and relay locations

Fuses and relays WARNING Avoid injury!

Shut off the engine, remove the key, and make sure all motion is stopped before servicing the machine.

Failure to comply could result in death or serious injury.

W1128A

NOTE: Always replace the fuses with ones of identical value.

F1 F2 F3 F4 F5

Rating 15 A 20 A 15 A 15 A 10 A

F6

7.5 A

F7 F8 F11

35 A 5A

F12 F13

5A 5A

RAIL19COM0366AA

1

RAIL19COM0380AA

3

Description mounting sockets ignition box road headlamps, parking lights working headlamps horn, direction lights, beacon, cab lighting, brake lights electromagnet of the cooler fan, power supply of the electronics of the control unit power supply of the control unit reserve signal for starting – engine computer start blocking – engine computer recharging, back signal horn, backlight of instruments

RAIL19COM0374AA

2

F21 F22 F23 F24 F25

Rating 10 A 10 A 10 A 10 A 20 A

F26

5A

Telematic

F27 F28 F30

5A 80 A

tachograph reserve Main fuse

F31 F32

20 A -

air-conditioning reserve

7-91

Description radio heating air-conditioning relay wipers rear window heating

7 - MAINTENANCE

F14

Rating 10 A

F15

5A

F16

1A

F17

7.5 A

F18

3A

Description vibrator frequency sensors, left hydraulic motor speed sensor, fuel level indicator, water in fuel sensor, vibration electromagnets emergency brake button, service switch key voltage for the control unit travel control, display, vibration switches, seat witch, seat rotation switch engine diagnostic socket

F33

Rating -

F34

5A

EGR valve

F35

20 A

F36

5A

engine computer, fuel pump, air weight memory

F40

80 A

glowing

7-92

Description reserve

7 - MAINTENANCE

Storage

Short-term preservation and storage for 1-2 month NOTICE: Never start the engine during the course of storage!

Prior to restoration of machine operation, wash the preservation agents away with a high-pressure jet of hot water combined with normal de-greasers while observing the Instructions for Use along with ecological guidelines.

Carry out the de-waxing (de-conservation) and washing of the machine at places equipped with intercepting sumps to trap the rinsing water as well as de-waxing agents.

Before starting operations again, wash machine with high-pressure hot water using ordinary de-greasing agent added as directed by the chemical manufacturer, while observing environmental regulations.

Wash the machine in places with catch basins available to collect rinse water and chemicals.

• Wash and clean the entire machine carefully.

• Before parking the machine for its preservation and storage; warm up the engine to its operating temperature while running.

• Park the machine on a solid, flat surface at a safe place with no risk of natural disaster (floods, landslides, fire, etc.) to the machine.

In addition: • Repair spots with damaged paint.

• Lubricate all lubrication points, control cables, joints of the controls, etc.

• Confirm water fillings are drained.

• Check that the coolant has the required antifreeze properties.

• Check the state of accumulator charges; recharge if necessary.

• Apply preservative grease over the chrome surfaces of piston rods.

• We recommend protection of the machine against corrosion through spraying the preservation agent (applied spraying), particularly in places with potential of corrosion.

A machine treated like this will need no special preparation prior to its subsequent recommissioning.

7-93

7 - MAINTENANCE

Machine preservation and storage for longer than 2 month When parking the machine, the same principles apply as for short-term preservation (see also page 7-93).

In addition, the following are recommended: • Dismantle the accumulators, check their condition and store in a cool, dry room (recharge the accumulators regularly).

• Support the runner frame so the damping system shows minimal sag.

• Protect rubber elements by applying special preservation agent.

• Inflate the tires to the required pressure and protect them from direct sunlight. Apply preservation grease to the chrome surfaces of the piston rods.

• Preserve the machine via spraying with special agent, particularly at places of possible corrosion origin.

• Cover the engine suction and discharge ports with double polyethylene foil and secure this foil thoroughly with adhesive tape.

• Protect the headlights, external rear view mirrors and other elements with external wiring by spraying a special agent and wrapping in polyethylene foil.

• Preserve the engine as described in the engine manufacturer’s instruction manual – visibly mark that the engine has been preserved.

NOTE: When the machine is taken out of service because it is damaged beyond repair or has reached the end of it’s useful life, disassembly, scrapping, and/or recycling of components, fluids, etc. must be performed only by a qualified technician using service instructions and in compliance with local laws and regulations.

1. Pump fuel via feed hand pump on the engine (after prolonged shutdown of the machine).

7-94

8 - SPECIFICATIONS

8 - SPECIFICATIONS###_9_### Capacities NOTE: All specifications are given according to Society of Automotive Engineers (SAE) standards or recommended practices where the specification applies.

Engine Fuel tank Hydrostatic system Drum transmission Axle transmission Joint bearings — joint and steering cylinder Engine cooling system — coolant Vibrating drum Windshield washers

11 L (2.96 US gal) 130 L (34.3 US gal) 53 L (14.0 US gal) 1.80 L (0.48 US gal) 2x 0.8 L (2 x 0.21 US gal) as required 26 L (6.90 US gal) 6 L (1.60 US gal) 3 L (0.80 US gal)

8-1

8 - SPECIFICATIONS

Engine specifications Engine Manufacturer Type Horsepower according to ISO 14396 Cylinder capacity Nominal speed Maximum torque Average fuel consumption Emission regulation Cooling system of engine

Kubota V3307-CR-TE4 55.4 kW (75.3 Hp) 3331 cm³ (203 in³) 2200 RPM 259 N·m (191 lb ft) / 1500 RPM 7.3 L (1.9 US gal) EU Stage V, U.S. EPA Tier 4 Final Liquid

8-2

8 - SPECIFICATIONS

Driving properties NOTE: All specifications are given according to Society of Automotive Engineers (SAE) standards or recommended practices where the specification applies.

Driving characteristics D Drive type Number of operating speeds Number of transport speeds Maximum transport speed Working speed 1 Working speed 2 Working speed 3 Climbing ability Climbing ability with vibration Lateral static stability Lateral stability during driving without vibration Lateral static stability during driving with vibration Maximum gradient when towing machine on slope Turning radius inner (edge) Turning radius outer (contour) Front approach slope Rear approach slope Number of driving axles Oscillation angle Angle of steering

HX

PD

HXPD

hydrostatic 3 1 12 km/h (7.5 mph)

12 km/h (7.5 mph) 2.5 km/h (1.6 mph) 4 km/h (2.5 mph) 6 km/h (3.7 mph) 56% 51%

59% 54% 53% 25%

15%

60% 2580 mm (101.6 in) 4340 mm (170.9 in) 93% 67% 2 +/- 9 +/- 30

Steering D

HX

Type of steering Steering control Linear hydraulic motors

PD

HXPD

PD

HXPD

Joint Hydraulic 2

Axle D Maximum tire pressure Pattern of tires

HX

0.15 MPa (21.8 psi) UK 5 Diamond Traction tread tires 2

Number of tires

8-3

8 - SPECIFICATIONS

D

HX

Number of rear wheels Size of tires Type of tires Number of pads (Padfoot version only) Pad contact surface (Padfoot version only) Pad height (Padfoot version only)

PD

HXPD

2 14.9 x 24” Tubeless 112 82.5 cm² (12.8 in²) 80.0 mm (3.1 in)

Brakes D

HX

PD Hydrostatic Multiple-disc spring brake Multiple-disc spring brake

D

HX

Operating Parking Emergency

HXPD

Vibration Frequency I Frequency II Amplitude I Amplitude II Centrifugal force I Centrifugal force II Type of drive

PD

HXPD 30 Hz

33 Hz 36 Hz 1.65 mm (0.065 in) 0.70 mm (0.028 in) 135 kN 73 kN

1.60 mm (0.065 in) 0.71 mm (0.028 in) 146 kN 96 kN Hydrostatic

Electrical D

HX

Nominal voltage Battery capacity

PD 12 V 120 A·h

8-4

HXPD

8 - SPECIFICATIONS

Machine dimensions Dimensional diagram for SV 208D (with cab, ROPS frame and blade)

RAIL20COM0062FA

Smooth drum Padfoot drum Padfoot drum with blade

A 2300 mm (90.6 in) 2300 mm (90.6 in) 2300 mm (90.6 in)

D 1225 mm (48.2 in) 1219 mm (48.0 in) 1219 mm (48.0 in)

D1 — 1377 mm (54.2 in) 1377 mm (54.2 in)

G 380 mm (15.0 in) 380 mm (15.0 in) 385 mm (15.2 in)

8-5

1

H1 2285 mm (90.0 in) 2285 mm (90.0 in) 2285 mm (90.0 in)

L 4425 mm (174.2 in) 4425 mm (174.2 in) 4425 mm (174.2 in)

L1 —

4985 mm (196.3 in)

T 18 mm (0.7 in) 15.0 mm (0.6 in) 15.0 mm (0.6 in)

8 - SPECIFICATIONS

RAIL20COM0063FA

Smooth drum Padfoot drum Padfoot drum with blade

G1 380.0 mm (15.0 in) 380.0 mm (15.0 in) 380.0 mm (15.0 in)

H 2860.0 mm (112.6 in) 2860.0 mm (112.6 in) 2860.0 mm (112.6 in)

2

W 1680.0 mm (66.1 in) 1680.0 mm (66.1 in) 1680.0 mm (66.1 in)

8-6

W1 —

W2 —

—

—

1790.0 mm (70.5 in)

2077.0 mm (81.8 in)

8 - SPECIFICATIONS

Machine weights NOTE: All specifications are given according to Society of Automotive Engineers (SAE) standards or recommended practices where the specification applies.

The weights may differ depending on additional modifications of the machine made on special request of the customer or if additional options and/or accessories are used.

D Operating weight with cab, ROPS Maximum weight with the cab, ROPS, accessories Maximum permitted weight according to ROPS Static linear load of front drum Cab weight Weight of ROPS / FOPS Weight of canopy Weight of blade Weight of 2 padfoot segments Weight of tire filling 0 °C (32 °F) Weight of tire filling -25 °C (-13 °F)

HX

PD

HXPD

6545 kg (14430 lb)

6965 kg (15360 lb)

8400 kg (18520 lb)

8820 kg (19440 lb)

10000 kg (22050 lb) —

23.2 kg/cm (129.9 lb/in) 760 kg (1680 lb) 460 kg (1010 lb) 170 kg (370 lb) 560 kg (1230 lb)

—

875 kg (1930 lb) 367 kg (809 lb) 420 kg (926 lb)

8-7

8 - SPECIFICATIONS

Minimum hardware tightening torques • Confirm regularly that bolted connections have not come loose.

• Use torque wrenches for tightening.

• If a special torque is needed, it is mentioned in the section.

Thread size

M6 M8 M8x1 M10 M10x1.25 M12 M12x1.25 M14 M14x1.5 M16 M16x1.5 M18 M18x1.5 M20 M20x1.5 M22 M22x1.5 M24 M24x2 M27 M27x2 M30 M30x2

TIGHTENING TORQUE For screws 8.8 (8G) 10 N·m (7.4 lb ft) 24 N·m (17.7 lb ft) 19 N·m (14.0 lb ft) 48 N·m (35.4 lb ft) 38 N·m (28.0 lb ft) 83 N·m (61.2 lb ft) 66 N·m (48.7 lb ft) 132 N·m (97.4 lb ft) 106 N·m (78.2 lb ft) 200 N·m (147.5 lb ft) 160 N·m (118.0 lb ft) 275 N·m (202.8 lb ft) 220 N·m (162.3 lb ft) 390 N·m (287.6 lb ft) 312 N·m (230.1 lb ft) 530 N·m (390.9 lb ft) 425 N·m (313.5 lb ft) 675 N·m (497.9 lb ft) 540 N·m (398.3 lb ft) 995 N·m (733.9 lb ft) 795 N·m (586.4 lb ft) 1350 N·m (995.7 lb ft) 1080 N·m (796.6 lb ft)

For srews 10.9 (10K) 14 N·m (10.3 lb ft) 34 N·m (25.1 lb ft) 27 N·m (19.9 lb ft) 67 N·m (49.4 lb ft) 54 N·m (39.8 lb ft) 117 N·m (86.3 lb ft) 94 N·m (69.3 lb ft) 185 N·m (136.4 lb ft) 148 N·m (109.2 lb ft) 285 N·m (210.2 lb ft) 228 N·m (168.2 lb ft) 390 N·m (287.6 lb ft) 312 N·m (230.1 lb ft) 550 N·m (405.6 lb ft) 440 N·m (324.5 lb ft) 745 N·m (549.5 lb ft) 590 N·m (435.2 lb ft) 950 N·m (700.7 lb ft) 760 N·m (560.5 lb ft) 1400 N·m (1032.6 lb ft) 1120 N·m (826.0 lb ft) 1900 N·m (1401.4 lb ft) 1520 N·m (1121.1 lb ft)

The values given in the table are torques at dry thread (at coefficient of friction = 0.14). These values do not apply to greased thread.

Table with torques of cap nuts with O-ring - hoses Size wrench

Thread size

Hose

14

12x1.5

6

17

14x1.5

8

19

16x1.5

22

18x1.5

24

20x1.5

12

27

22x1.5

14 15

30

24x1.5

16

32

26x1.5

18

8 10 10 12

Tightening torques for cap nuts with O-ring - hoses Nominal Min Max 20 N·m (14.8 lb 15 N·m (11.1 lb 25 N·m (18.4 lb ft) ft) ft) 38 N·m (28.0 lb 30 N·m (22.1 lb 45 N·m (33.2 lb ft) ft) ft) 45 N·m (33.2 lb 38 N·m (28.0 lb 52 N·m (38.4 lb ft) ft) ft) 51 N·m (37.6 lb 43 N·m (31.7 lb 58 N·m (42.8 lb ft) ft) ft) 58 N·m (42.8 lb 50 N·m (36.9 lb 65 N·m (47.9 lb ft) ft) ft) 74 N·m (54.6 lb 60 N·m (44.3 lb 88 N·m (64.9 lb ft) ft) ft) 74 N·m (54.6 lb 60 N·m (44.3 lb 88 N·m (64.9 lb ft) ft) ft) 105 N·m (77.4 lb 85 N·m (62.7 lb 125 N·m (92.2 lb ft) ft) ft)

8-8

8 - SPECIFICATIONS

Size wrench

Thread size

36

30x2

41 46

36x2

50

42x2

30

45x2

35

52x2

38 42

50

Tightening torques for cap nuts with O-ring - hoses Nominal Min Max 135 N·m (99.6 lb 115 N·m (84.8 lb 155 N·m (114.3 lb ft) ft) ft) 166 N·m (122.4 lb 140 N·m (103.3 lb 192 N·m (141.6 lb ft) ft) ft) 240 N·m (177.0 lb 210 N·m (154.9 lb 270 N·m (199.1 lb ft) ft) ft) 290 N·m (213.9 lb 255 N·m (188.1 lb 325 N·m (239.7 lb ft) ft) ft) 330 N·m (243.4 lb 280 N·m (206.5 lb 380 N·m (280.3 lb ft) ft) ft)

Hose 20 22 25 28

Table for torques of necks with sealing edge or with flat gasket G-M G 1/8 G1/4 G 3/8 G 1/2 G 3/4 G1 G 11/4 G 11/2

Tightening torques for flanges 25 N·m (18 lb ft) 40 N·m (30 lb ft) 95 N·m (70 lb ft) 130 N·m (96 lb ft) 250 N·m (184 lb ft) 400 N·m (295 lb ft) 600 N·m (443 lb ft) 800 N·m (590 lb ft)

10 x 1 12 x 1.5 14 x 1.5 16 x 1.5 18 x 1.5 20 x 1.5 22 x 1.5 26 x 1.5 27 x 1.5 33 x 1.5 42 x 1.5 48 x 1.5

25 N·m (18 lb ft) 30 N·m (22 lb ft) 50 N·m (37 lb ft) 60 N·m (44 lb ft) 60 N·m (44 lb ft) 140 N·m (103 lb ft) 140 N·m (103 lb ft) 220 N·m (162 lb ft) 250 N·m (184 lb ft) 400 N·m (295 lb ft) 600 N·m (443 lb ft) 800 N·m (590 lb ft)

SS12C493

8-9

1

8 - SPECIFICATIONS

Table for torques of plugs with flat gasket G-M G 1/8 G1/4 G 3/8 G 1/2 G 3/4 G1 G 11/4 G 11/2

Tightening torques for flanges 15 N·m (11 lb ft) 33 N·m (24 lb ft) 70 N·m (52 lb ft) 90 N·m (66 lb ft) 150 N·m (111 lb ft) 220 N·m (162 lb ft) 600 N·m (443 lb ft) 800 N·m (590 lb ft)

10 x 1 12 x 1.5 14 x 1.5 16 x 1.5 18 x 1.5 20 x 1.5 22 x 1.5 26 x 1.5 27 x 1.5 33 x 1.5 42 x 1.5 48 x 1.5

13 N·m (10 lb ft) 30 N·m (22 lb ft) 40 N·m (30 lb ft) 60 N·m (44 lb ft) 70 N·m (52 lb ft) 90 N·m (66 lb ft) 100 N·m (74 lb ft) 120 N·m (89 lb ft) 150 N·m (111 lb ft) 250 N·m (184 lb ft) 400 N·m (295 lb ft) 500 N·m (369 lb ft)

SS12K194

8-10

2

Index ###_Index_###

A ACE Force Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33 Adjust the scrapers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-88 Air filter dust valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22 . . . .

. . . .

B . . . . . . . .

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. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

Capacities . . . . . . . . . . . . . . . . . .

Change engine oil . . . . . . . . . . . . . .

Change the engine coolant. . . . . . . . . . .

Change the engine oil . . . . . . . . . . . . .

Change the hydraulic oil and replace the filter . .

Change the travel transmission fluid . . . . . . .

Change the vibrator oil . . . . . . . . . . . .

Check and adjustment for valve clearance . . . .

Check bolted connections . . . . . . . . . . .

Checking the engine coolant level. . . . . . . .

Check the air conditioning compressor mounting .

Check the battery . . . . . . . . . . . . . . .

Check the damping system . . . . . . . . . .

Check the engine and exhaust pipe intake manifold Check the engine coolant level . . . . . . . . .

Check the engine fan . . . . . . . . . . . . .

Check the engine oil level . . . . . . . . . . .

Check the hydraulic oil level . . . . . . . . . .

Check the oil thermometer . . . . . . . . . . .

Check the pad foot segments . . . . . . . . .

Check the travel transmission fluid level . . . . .

Check the vibrator oil level . . . . . . . . . . .

Cleaning the Diesel Particulate Filter (DPF) . . .

Clean the air conditioning system . . . . . . . .

Clean the fuel tank . . . . . . . . . . . . . .

Clean the machine . . . . . . . . . . . . . .

Cooler circuit - Check . . . . . . . . . . . . .

Coolers check . . . . . . . . . . . . . . . .

Cooling system maintenance . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . .

. . . . . . . . . . . . . . . . . . . . . .

Dashboard and control panels . . . . . .

Diesel fuels - Diesel fuel . . . . . . . .

Diesel Particulate Filter (DPF) regeneration Display . . . . . . . . . . . . . . . .

Display screens . . . . . . . . . . . .

Dozer blade (optional) . . . . . . . . . .

Driving properties . . . . . . . . . . . .

. . . . . . .

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D . . . . . . . . . . . . . .

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. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

Ecology and the environment. . . .

Electrical wiring check . . . . . . .

Electro-Magnetic Compatibility (EMC) Emergency stopping the engine . .

Engine air filter - Cleaning . . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

E . . . . . . . . . .

. . . . .

. . . . .

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. . . . .

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. . . . .

. . . . .

. . . . .

. . . . .

. . . .

Ballasting of tires . . . . . . .

Before starting the engine . . .

Biodiesel fuels - Biodiesel fuels Bleed the fuel system . . . . .

. . . .

. . . .

. . . .

. . . . .

. . . .

. . . . .

. . . .

. . . . .

. . . .

. . . .

. . . .

. . . .

. 6-7 . 4-1 . 7-11 . 7-87

. . 8-1 . . 7-30 . . 7-79 . . 7-52 7-48, 7-75 7-33, 7-66 7-47, 7-73 . . 7-72 . . 7-89 . . 7-59 . . 7-68 . . 7-63 . . 7-69 . . 7-23 . . 7-18 . . 7-21 . . 7-17 . . 7-19 . . 7-81 . . 7-42 . . 7-41 . . 7-40 . . 7-82 . . 7-74 . . 7-71 . . 7-90 . . 7-45 . . 7-38 . . 2-15 . . . . . . .

. . . . . . .

3-5 7-13 7-83 3-20 3-22 6-12 8-3

. . 2-18 . . 7-60 . . 1-4 . . 4-9 7-46, 7-64

Engine fault signaling . .

Engine serial number . .

Engine specifications . .

Engine tightness - Check

. . . .

. . . .

. . . .

. . . .

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. . . .

. 3-37 . 1-7 . 8-2 . 7-35

Fan belt - Check . . . . . . . .

Fluids and lubricants . . . . . .

Forward and reverse travel. . . .

Fuel filter water separator - Check Fuel level - Check . . . . . . .

Fuel system maintenance . . . .

Fuses and relays . . . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

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. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

Hand signals . . . . . . . .

Hood gas strut - Replace . .

Hose and fittings - Check . .

Hydraulic system maintenance

. . . .

. . . .

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. . . .

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. . . .

. . . .

. . . .

H . . . . . . . .

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. . . .

. 2-11 . 7-86 . 7-44 . 2-16

F

. . . .

. . . .

I Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-43 7-4 4-12 7-36 7-16 2-14 7-91

1-3

L Lifting and lowering the hood .

Loading the machine . . . .

Lubrication and maintenance .

Lubrication chart . . . . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

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. . . .

. 7-1 . 5-3 . 7-3 . 7-10

M Machine components . . . . . . . . . . . . . . . . .

Machine dimensions . . . . . . . . . . . . . . . . .

Machine lubrication . . . . . . . . . . . . . . . . . .

Machine orientation . . . . . . . . . . . . . . . . . .

Machine preservation and storage for longer than 2 month .

Machine weights . . . . . . . . . . . . . . . . . . .

Maintenance chart . . . . . . . . . . . . . . . . . .

Minimum hardware tightening torques . . . . . . . . . .

. . . . . . . .

. . . . . . . .

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. . . . . . . .

. . . . . . . .

. . . . . . . .

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. . . . . . . .

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. . . . . . . .

. . . . . . . .

. 1-9 . 8-5 . 7-39 . 1-8 . 7-94 . 8-7 . 7-14 . 8-8

N Note to the owner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1

O Operating the machine at high altitudes . . . . . . . . .

Operating the machine at high temperatures and humidity .

Operating the machine at low temperatures . . . . . . .

Operating the machine in extremely dusty environment . .

Operating with vibration on compacted and hard materials .

Operator's manual storage . . . . . . . . . . . . . . .

Operator's seat . . . . . . . . . . . . . . . . . . . .

Overhead controls . . . . . . . . . . . . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

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. . . . . . . .

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. . . . . . . .

. . . . . . . .

. 6-2 . 6-3 . 6-4 . 6-5 . 6-6 . 1-6 . 3-2 . 3-41

. . . .

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P . . . . . . . .

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. . . .

. . . .

. 4-16 . 5-1 . 1-5 . 3-1

Recovery and towing . . . . . . . . . . . . . .

Replace cab ventilation and heating filters . . . . .

Replace fuel filter . . . . . . . . . . . . . . . .

Replace the air filter elements . . . . . . . . . .

Replace the air filter elements for the air conditioning Replace the oil separator cartridge . . . . . . . .

. . . . . .

R . . . . . . . . . . . .

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. . . . . .

. . . . . .

. . . . . .

. . . . . .

Parking the machine . . .

Preparing for road transport Product identification . . .

Proper entry and exit . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

2-10 7-58 7-54 7-56 7-61 7-65

Right-hand side controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-39 Run in period of a new machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 Safety rules . . . . . . . . . . . . . . . . .

Safety rules and signal word definitions . . . . .

Safety signs . . . . . . . . . . . . . . . . .

Service brakes – Check . . . . . . . . . . . .

Short-term preservation and storage for 1-2 month Starting is disabled . . . . . . . . . . . . . .

Starting the engine . . . . . . . . . . . . . .

Starting with cables from an external power source Stopping the machine . . . . . . . . . . . . .

. . . . . . . . .

. . . . . . . . .

S . . . . . . . . . . . . . . . . . .

Tire pressure . . . .

Tools and equipment Towing the machine .

Traveling on a hill . .

Travel out of park . .

. . . . .

. . . . .

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. . . . . . . . .

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. . . . . . . . .

. 2-2 . 2-1 . 2-19 . 7-25 . 7-93 . 4-6 . 4-2 . 4-7 . 4-8

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. . . . .

. 7-37 . 2-17 . 5-4 . 4-13 . 4-11

T . . . . .

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. . . . .

. . . . .

. . . . .

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. . . . .

. . . . .

. . . . .

. . . . .

V Vibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-9

W Welding on the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13 Wheel bolt torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-32, 7-62

Dealer’s stamp

CNH Industrial America LLC reserves the right to make improvements in design and changes in specifications at any time without notice and without incurring any obligation to install them on units previously sold.

Specifications, descriptions, and illustrative material herein are as accurate as known at time of publication, but are subject to change without notice.

Availability of some models and equipment builds varies according to the country in which the equipment is being used. For exact information about any particular product, please consult your Case dealer.

© 2020 CNH Industrial America LLC. All Rights Reserved.

Case is a trademark registered in the United States and many other countries, owned or licensed to CNH Industrial N.V., its subsidiaries or affiliates.

Any trademarks referred to herein, in association with goods and/or services of companies, other than owned by or licensed to CNH Industrial N.V., its subsidiaries or affiliates, are the property of those respective companies.