Case PT240D Tier 4B (final) Pneumatic Tire Compactor Operator's Manual 51675506 - PDF DOWNLOAD

ORIGINAL INSTRUCTIONS

OPERATOR’S MANUAL PT240D Tier 4B (final)

Pneumatic Tire Compactor PIN DDDP240DNKNTJ3151 and above

Part number 51675506 1st edition English February 2020

Contents 1 GENERAL INFORMATION Note to the owner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Intended use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Electro-Magnetic Compatibility (EMC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Product identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operator's manual storage on the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Machine orientation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Machine components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Emissions overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1 1-2 1-4 1-5 1-6 1-7 1-8 1-9

2 SAFETY INFORMATION Safety rules and signal word definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Ecology and the environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9 Hand signals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 Recovery and towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13 Safety signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14 Tools and equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26 Welding on the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27 Fuel system maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28 Cooling system maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29 Hydraulic system maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30 Tools and equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-31

3 CONTROLS AND INSTRUMENTS Access to operator's platform Proper entry and exit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Operator's seat Operator's seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Forward controls Dashboard controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 Front controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

Rearward controls Rearward controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11

Overhead controls Overhead controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

Exterior controls Battery master switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13 Hood latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14

Display Multi-function display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Navigation basics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine fault signaling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine shutdown alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-15 3-16 3-23 3-25

Cab features Cab air filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pneumatic system tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fire extinguisher - Localization overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Windshield washer reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-27 3-28 3-29 3-30

4 OPERATING INSTRUCTIONS Commissioning the unit Before starting the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Run-in period of a new machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Starting the unit Starting the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Stopping the unit Cab controls - Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 Emergency stop of the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Moving the unit Forward and reverse travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7 Selective Catalytic Reduction (SCR) system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

Parking the unit Machine parking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12

5 TRANSPORT OPERATIONS Road transport Traveling on public roads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Preparing for road transport Loading the machine onto a transport trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Shipping transport Machine transport (on a trailer). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Recovery transport Machine towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

6 WORKING OPERATIONS General information Operating the machine at high altitudes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 Operating the machine at high temperatures and humidity . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 Operating the machine in extremely dusty environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

Compaction Sprinkling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4 Scrapers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5

7 MAINTENANCE General information Basic instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 Tightening torques. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4 General specification - Diesel fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7 General specification - Biodiesel fuels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8 Engine lubrication system - General specification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10 Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11

Maintenance planning Maintenance chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12

Every 20 hours of operation or daily Check engine oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Check engine coolant level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Check engine cooling fan and drive belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Check the engine and exhaust pipe intake manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Check air filter dust valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Check hydraulic reservoir oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Check the brake fluid level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Check brake operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Refill the water tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Clean and drain water separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Transmission oil level check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Instrument panel and Indicators - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Check the DEF/AdBlue® tank level/topping up fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-14 7-16 7-17 7-18 7-19 7-20 7-21 7-22 7-24 7-25 7-26 7-27 7-29

Initial 50 hours Check the tire pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-30

Initial 100 hours Transmission oil filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-32

Every 100 hours (weekly) Check the tire pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-34

Initial 250 hours Change oil in differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-36 Change oil in rear axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-38

Every 250 hours Check the engine intake manifold and air filter sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-39 Machine lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-41

Every 500 hours of operation or every 6 months Engine oil and engine oil filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fuel filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine air filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Check the engine coolant level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Transmission oil filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Check oil in differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Check oil in axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air-conditioning refrigerant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air conditioner filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cab air filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DEF/AdBlue® supply module filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-43 7-46 7-49 7-51 7-52 7-54 7-56 7-57 7-58 7-59 7-61 7-62 7-65

Every 1000 hours or yearly Battery check and cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Service brakes - adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Front wheels - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Aftercooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air-conditioning compressor mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Transmission oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Change oil in differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air dryer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-66 7-68 7-71 7-72 7-73 7-74 7-76 7-78

Every 2000 hours of operation or every 2 years Change oil in rear axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hydraulic oil and filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Front axle hydraulic cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Brake fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air-conditioning system - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-79 7-82 7-84 7-86 7-89

Every 6000 hours of operation or every 4 years Engine coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-90

As required Fuel pre-filter water separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-93 Fuel system bleed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-94 Radiator and coolers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-95 Purge of the Selective Catalytic Reduction (SCR) system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-96 Sprinkling system filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-97 Scrapers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-98 Wheel nuts torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-99 Machine cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-100 Air compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-101 Tightening torques. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-102

Fuse and relay locations Fuses and relay box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-103

Storage Short-term preservation and storage for 1-2 months . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-105 Machine preservation and storage for more than two months . . . . . . . . . . . . . . . . . . . 7-106

8 SPECIFICATIONS General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Dimension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4

1 - GENERAL INFORMATION

1 - GENERAL INFORMATION###_1_### Note to the owner This manual contains important information about the safe operation, adjustment, and maintenance of your machine.

Refer to the table of contents in this manual as an outline or guide to information about your machine. Use the index at the end of this manual to locate specific items about your machine. The machine conforms to current safety regulations.

Use this manual as a guide. Service your machine properly and at the suggested intervals. Regular maintenance and correct operation will ensure that your machine will remain a reliable working tool for a long time. If you need more information, contact your CASE CONSTRUCTION dealer.

DO NOT operate or permit anyone to operate or service this machine until you or the other persons have read and understand the safety, operation, and maintenance instructions in this manual. Use only trained operators who have demonstrated the ability to operate and service this machine correctly and safely.

The information in this manual is provided on the basis of information that was available at the time that the manual was written. Settings, procedures, part numbers, software, and other items can change. These changes can affect the service of the machine. Ensure that you have the complete and most current information from your dealer before you start any machine operation.

Store this operator's manual in the manual compartment equipped on this machine. Make sure this manual is complete and in good condition. Consult your dealer to obtain additional manuals or manuals in other languages. An Association of Equipment Manufacturers (AEM) safety booklet is included with each machine. Take the time to read the booklet and understand its content.

Contact your CASE CONSTRUCTION dealer for any further information or assistance about your machine. Your dealer has CASE CONSTRUCTION –approved service parts. Your dealer has technicians with special training that know the best methods of repair and maintenance for your machine. CASE CONSTRUCTION customer assistance is also available. Go to www.casece.com.

ATTENTION: The fuel system and engine on your machine are designed and built to government emissions standards. Tampering by dealers, customers, operators, and users is strictly prohibited by law. Failure to comply could result in government fines, rework charges, invalid warranty, legal action, and possible confiscation of the machine until rework to original condition is completed. Engine service and/or repairs must be done by a certified technician only!

1-1

1 - GENERAL INFORMATION

Intended use DANGER Illustrations in this manual may show protective shielding open or removed to better illustrate a particular feature or adjustment.

Replace all shields before operating the machine.

Failure to comply will result in death or serious injury.

D0118A

WARNING Avoid injury!

Using the machine for purposes other than or beyond the intended use is not allowed; for example: - for the transportation of persons, - as a working platform, - for pulling attached loads, - for pulling or transporting loads without the intended working equipment.

Failure to comply could result in death or serious injury.

W1142B

CAUTION Equipment failure could cause accident or injury!

Tampering with or changing the setting of any hydraulic system valve is strictly forbidden.

Failure to comply could result in minor or moderate injury.

C0160A

The roller is intended for medium and large-sized compaction works in transport construction (roads and highways, railroads, airfields) and building construction (industrial zones, etc.).

The roller is suitable for compacting the asphalt mixtures up to a layer thickness (after compaction) of 120 mm (4.72 in) hydraulically consolidated mixtures up to a layer thickness of 150 mm (5.9 in), loam and clay soils up to a layer thickness of 150 mm (5.9 in) mixed soils up to a layer thickness of 200 mm (7.87 in) and sand and gravel materials up to a layer thickness of 250 mm (9.84 in).

The roller is not suitable for the compaction of rockfill.

RAIL17COM0047AA

1

The machine is intended for operation in the following environmental conditions (temperature and humidity): mild, warm dry, and hot dry climates with a limited temperature of -15 – 45 °C (5 – 113 °F).

NOTICE: The standard type of machine is not intended for road traffic. Please contact your dealer for more information.

NOTICE: The roller is not suitable for the compaction of rockfill.

This compactor has been built with the most advanced technology and in accordance with recognized safety rules.

The compactor must be used according to its intended use, respecting the safety and precautionary rules and strictly following the operating instructions. Any functional disorders, especially those affecting the safety of the compactor, should therefore be rectified immediately.

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1 - GENERAL INFORMATION

The manufacturer/supplier cannot be held responsible for any damage resulting from unintended use. The risk involved in such misuse lies entirely with the user.

The current operator’s manual is the user’s guide for correct run-in, use and maintenance of the compactor.

Carefully read this operator’s manual and store it in the cab for quick location and reference. Instructions concerning safety, operation and maintenance provided in this manual have been developed to permit safe service and operation of this compactor.

In the event of queries or suggestions relevant to your compactor do not hesitate to address to your dealer. Dealers have qualified and trained personnel at disposal as well as original spares, means and equipment suitable to carry out all necessary maintenance.

Do not use this compactor for any applications or purposes other than those described in this manual. If you use this compactor for duties involving the use of attachments, accessories, or special tools, consult your dealer to make sure that the adaptations or modifications carried out are in conformity with the compactor’s technical specifications and with current regulations on safety.

Any modifications or adaptations which are not approved by the manufacturer may invalidate the compactor’s original conformity with safety requirements.

Before entrusting this compactor to an operator, make sure that: • The operator is qualified to operate the compactor correctly and safely.

• The operator has read and fully understood the instructions given in this manual.

Consult your dealer to obtain extra manuals or manuals in other languages. Your dealer is at your disposal for any further information you may need.

Spare parts The “non-genuine” spare parts have not been checked and authorized by the manufacturer. The assembly and/or use of such products may have negative effects on the compactor design features and could impair its operation safety.

The manufacturer is not liable for any damage caused by “non-genuine” spare parts or accessories.

NOTE: Each compactor is supplied complete with a copy of this manual. Descriptions and illustrations provided herein are not binding. The manufacturer, provided that the basic characteristics of compactor types described and shown in this manual remain the same, reserves the right to change components, parts and accessories supplied without any commitment to timely update this publication, and this any time it deems it convenient for improvement purposes or due to commercial or manufacturing requirements. For exact information, please consult your dealer or contact the manufacturer’s branch offices, who remain at your disposal for further help.

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1 - GENERAL INFORMATION

Electro-Magnetic Compatibility (EMC) Interference may arise as a result of add‐on equipment that may not necessarily meet the required standards. As such interference can result in serious malfunction of the unit and/or create unsafe situations, you must observe the following: • The maximum power of emission equipment (radio, telephones, etc.) must not exceed the limits imposed by the national authorities of the country where you use the machine • The electro‐magnetic field generated by the add‐on system should not exceed 24 V/m at any time and at any location in the proximity of electronic components • The add‐on equipment must not interfere with the functioning of the on board electronics Failure to comply with these rules will render the CASE CONSTRUCTION warranty null and void.

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1 - GENERAL INFORMATION

Product identification Record the machine Product Identification Number (PIN) and additional machine information including the model and the component serial numbers in the spaces below. Always supply this information to your dealer when you order parts, obtain information, or require assistance.

Keep a record of these numbers and your Manufacturer’s Statement of Origin in a safe place. If the machine is stolen, report the numbers to your local law enforcement agency.

Machine identification Type / Model

Product Identification Number (PIN) (1)

Machine frame serial number (2)

The PIN plate is located on the chassis below the steering column.

RAIL14COM0348BA

1

SS12D571

2

RAIL19COM0573AA

3

Engine make and model

Engine serial number

The serial number plate is on top of the engine.

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1 - GENERAL INFORMATION

Operator's manual storage on the machine Keep the Operator's manual in the storage compartment provided under the left-hand side operator’s seat. The Operator's manual must be available for use by all operators.

RAIL20COM0484AA

1-6

1

1 - GENERAL INFORMATION

Machine orientation As used in this manual, the terms right, left, front, and rear indicate the sides of the machine as seen from the operator’s seat.

RAIL17COM0048FA

A B

Front Rear

C D

1-7

1

Left-hand side Right-hand side

1 - GENERAL INFORMATION

Machine components

RAIL17COM0049FA

1 2 3 4 5 6 7 8 9 10 11 12 13

Machine frame Combined cooler for air, hydraulic oil, and engine coolant DEF tank ( DIESEL EXHAUST FLUID (DEF)/ADBLUE®) Air filter Catalyst Additional water tank lid* Catalyst Steering pump Operator’s control stand Parking and emergency brake Axle drive with differential Roll Over Protective Structure (ROPS) frame Sprinkler tank

1

14 15

Fuel tank Tire sprinkling

16

Scrapers

17 18 19 20 21 22 23 24 25 26

Service brakes (rear wheels only) Reduction gear box Wheels Cardan shaft Transmission with hydraulic torque converter Additional weights Engine Additional water weight drain* Battery Front axle with telescopic cylinders

NOTE: If the water-proof frame for additional weight with water fill is used on the machine, refer to 8-1.

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1 - GENERAL INFORMATION

Emissions overview FEDERAL EMISSION CONTROL WARRANTY STATEMENT This Federal Emission Control Warranty applies to the following engine power ranges manufactured on or after the Implementation date:

Emissions Warranty DEUTZ Corporation (DEUTZ) warrants to the initial owner and subsequent owner of a certified non-road diesel engine (powering non-road equipment), that such engine is:

Engine Gross Horsepower >750 hp

1. Designed, built and equipped so as to conform, at time of sale, with all applicable regulations adopted by the United States Environmental Protection Agency (EPA).

≥175 hp ≥100 hp ≥50 hp ≥25 hp >0 hp

≤750 hp <175 hp <100 hp <50 hp <25 hp

Implementation Date Jan 1, 2000 Jan 1, 1996 Jan 1, 1997 Jan 1, 1998 Jan 1, 1999 Jan 1, 2000

2. Free from defects in materials and workmanship of specific emission-related components for the appropriate period of years or hours of operation (as specified in the following table) after date of delivery to the initial owner.

Engine Gross Horsepower >0 hp ≥25 hp

<25 hp <50 hp

≥25 hp

<50 hp ≥50 hp

Engine Category All engine types Genset engines ≥3000 RPM All engine types except Genset engines ≥3000 RPM All engine types

Warranty Period (Whichever occurs first) 2 years / 1500 h 2 years / 1500 h 5years / 3000 h 5years / 3000 h

If an emission-related component fails during the warranty period, it will be repaired or replaced. Any such component repaired or replaced under warranty is warranted for the remainder of the warranty period.

During the term of this warranty DEUTZ will provide, through a DEUTZ distributor or other DEUTZ-authorized facility, repair or replacement of any warranted part at no charge to the non-road engine owner.

In an emergency, repairs may be performed at any facility, or by the owner, using any replacement part.

DEUTZ AG DEUTZ Corporation 3883 Steve Reynolds Blvd. | Norcross, GA 30093 Phone: 770-564-9886 | Fax: 770-564-7222 E-mail: service.support@DEUTZusa.com | www.DEUTZamericas.com DEUTZ will reimburse the owner for their expenses, including diagnostic charges for such emergency repair. These expenses shall not exceed DEUTZ suggested retail price for all warranted parts replaced, and labor charges based on standard DEUTZ repair time and standard labor rate.

As a condition of reimbursement, replaced parts and receipted invoices must be presented at a DEUTZ distributor facility or other authorized DEUTZ facility.

Limitations and Responsibilities The warranty is subject to the following conditions:

DEUTZ Responsibilities: During the Federal emission warranty period, if a defect in material or workmanship of an emission-related component is found, DEUTZ will provide: 1-9

1 - GENERAL INFORMATION

1. New, remanufactured, or repaired components, approved pursuant to EPA regulations, required to correct the defect. Parts replaced under this warranty become the property of DEUTZ. 2. Reasonable and customary labor, during normal working hours, required to make the warranted repair. This includes labor to remove and install the engine, if necessary.

Owner Responsibilities: If you have any questions regarding your warranty rights and responsibilities or the location of the nearest authorized dealer or distributor, you should contact the DEUTZ Service Desk at 1-800-241-9886.

During the Federal emission warranty period the owner is responsible for: 1. Premium or overtime labor costs.

2. Costs to investigate engine conditions which are not caused by a defect in DEUTZ material or workmanship.

3. Providing timely notice of a warrantable failure and promptly making the product available for repair.

4. Proper maintenance as required in the owner’s manual, at owner’s expense, such as valve adjustment, fuel and oil filter changes, oil changes, and any other part or service procedure related to emission control.

Limitations: DEUTZ is not responsible for resulting damages to an emission-related component resulting from: 1. Any application or installation DEUTZ deems improper.

2. Attachments, accessory items or parts not sold nor approved by DEUTZ. 3. Improper engine maintenance or repair. Engine abuse.

4. Owner’s unreasonable delay in making the product available after being notified of a potential product problem.

This warranty is in addition to the DEUTZ standard warranty, applicable to the engine involved. Remedies under this warranty are limited to the provision of material and services as specified herein. DEUTZ is not responsible for incidental or consequential damages.

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1 - GENERAL INFORMATION

CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS (Applies only to new engines sold for use in California) Model Year (MY) 2020 The California Air Resources Board (ARB) is pleased to explain the emission control system warranty on your MY 2020 engine. In California, new heavy-duty off-road engines must be designed, built and equipped to meet the State’s stringent anti-smog standards. DEUTZ AG (DEUTZ Corporation) must warrant the emission control system on your engine for the periods of time listed below provided there has been no abuse, neglect or improper maintenance of your engine.

Where a warrantable condition exists, DEUTZ will repair your heavy-duty off-road engine at no cost to you including diagnosis, parts and labor at a DEUTZ authorized service dealer.

MANUFACTURER’S WARRANTY COVERAGE: The 2020 heavy-duty off-road engines are warranted for five years or 3,000 operating hours, whichever occurs first, from the date the engine is delivered to the ultimate purchaser and each subsequent purchaser for all engines rated at 19kW and greater, except as noted below. In the absence of a device to measure hours of use, the engine shall be warranted for a period of five years. For all engines rated less than 19kW, and for constant-speed engines rated less than 37kW with rated speeds higher than or equal to 3,000 rpm, the period of two years or 1,500 operating hours, whichever occurs first, shall apply. In the absence of a device to measure hours of use, the engine shall be warranted for a period of two years. If any emission-related part on your engine is defective, the part and any other part damaged by it, will be repaired or replaced by DEUTZ.

OWNER’S WARRANTY RESPONSIBILITIES: As the heavy-duty off-road engine owner, you are responsible for the performance of the required maintenance listed in your owner’s manual. DEUTZ recommends that you retain all receipts covering maintenance on your heavy-duty off-road engine, but DEUTZ cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.

As the heavy-duty off-road engine owner, you should however be aware that DEUTZ may deny you warranty coverage if your heavy-duty off-road engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.

Your engine is designed to operate on diesel fuel only. Use of any other fuel may result in your engine no longer operating in compliance with California’s emissions requirements.

You are responsible for initiating the warranty process. The ARB suggests that you present your heavy-duty off-road engine to a DEUTZ dealer or distributor as soon as a problem exists. The warranty repairs should be completed by the dealer or distributor as expeditiously as possible.

If you have any questions regarding your warranty rights and responsibilities or the location of the nearest authorized dealer or distributor, you should contact the DEUTZ Service Desk at 1-800-241-9886.

DEUTZ AG DEUTZ Corporation 3883 Steve Reynolds Blvd. | Norcross, GA 30093 Phone: 770-564-9886 | Fax: 770-564-7222 E-mail: service.support@DEUTZusa.com | www.DEUTZamericas.com

WARRANTY COVERAGE: DEUTZ warrants that any MY 2020 heavy-duty off-road diesel cycle engine certified for sale and registered in the State of California is designed, built, and equipped so as to conform with all applicable regulations adopted by the ARB as stated in Manufacturer’s warranty coverage above.

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1 - GENERAL INFORMATION

The owner shall not be charged for diagnostic labor which leads to the determination that a warranted part is in fact defective, provided that such diagnostic work is performed at an authorized DEUTZ dealer or distributor.

If a warranted part fails because of a defect, DEUTZ will repair or replace it at any authorized DEUTZ dealer or distributor. Any other parts damaged by the failure of a defective part will also be repaired or replaced at no charge to the owner.

Any warranted part which is scheduled for replacement as required maintenance is warranted for the period of time prior to the first scheduled replacement point for that part.

The owner may elect to have the maintenance, replacement or repair of the certified systems and emission control components by using parts other than DEUTZ parts without invalidating this warranty. However, the costs for such services and parts will not be covered under the warranty.

WARRANTED PARTS: The following lists of parts are warranted under this California Emissions Control Warranty Statement if applied to the engine: Emission-related components include any engine parts related to the following systems 1.

Fuel Metering System A. Fuel injection system B. Air/fuel ratio feedback and control system.

C. Cold start enrichment system.

2.

Air Induction System A. Controlled hot air intake system.

B. Intake manifold.

C. Heat Riser Valve and Assembly.

D. Turbocharger/Supercharger Systems.

E. Charge Air Cooling Systems.

3.

Exhaust Gas Recirculation (EGR) System A. EGR valve body, and carburetor spacer if applicable.

B. EGR rate feedback and control system.

4.

Air injection System A. Air pump or pulse valve.

B. Valves affecting distribution of flow.

C. Distribution manifold.

5.

Catalyst or Thermal Reactor System A. Catalytic converter.

B. Thermal reactor.

C. Exhaust manifold.

6.

Particulate Controls A. Traps, filters, precipitators, and any other device used to capture particulate emissions.

B. Regenerators, oxidizers, fuel additive devices, and any other device used to regenerate or aid in the regeneration of the particulate control device.

C. Control Device Enclosures and Manifolding.

D. Smoke Puff Limiters.

7.

Advanced Oxides of Nitrogen (NOx) Controls A. NOx Adsorbers B. Lean NOx Catalysts 1-12

1 - GENERAL INFORMATION

C. Selective Catalyst Reduction D. Reductant (urea/fuel) containers/dispensing systems 8.

Positive Crankcase Ventilation (PCV) System.

A. PCV Valve.

B. Oil Filler Cap.

9.

Miscellaneous items Used in Above Systems A. Vacuum, temperature, and time sensitive valves and switches.

B. Electronic control units, sensors, solenoids, and wiring harnesses.

C. Hoses, belts, connectors, assemblies, clamps, fittings, tubing, sealing gaskets or devices, and mounting hardware.

D. Pulleys, belts and idlers.

E. Emission Control Information Labels.

F. Any other part with the primary purpose of reducing emissions or that can increase emissions during failure without significantly degrading engine performance.

EXCLUSIONS: This warranty does not cover: Any application or installation or maintenance DEUTZ deems improper.

Add-on or modified parts, as defined in Section 1900(b)(1) and (b)(10), Title 13, that are not exempted by the Air Resources Board may not be used. The use of any non-exempted add-on or modified parts shall be grounds for disallowing a warranty claim made in accordance with this article. DEUTZ AG as engine manufacturer shall not be liable under this article to warrant failures of warranted parts caused by the use of a non-exempted add-on or modified part.

Owner’s unreasonable delay in making the product available after being notified of a potential product problem.

Damage resulting from fire, accident, negligence, act of God or other events beyond the control of DEUTZ. Consequential damages such as loss of use of the engine or equipment powered by the engine, towing, loss of time, down time, inconvenience, telephone, travel, lodging, or any other indirect or direct damages.

Loss or damage to personal property, loss of revenue, commercial loss or any other matters not specifically included in this warranty statement.

Damages resulting from use of non-genuine DEUTZ parts or failure to maintain the engine as required in the Operator’s Manual.

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1 - GENERAL INFORMATION

1-14

2 - SAFETY INFORMATION

2 - SAFETY INFORMATION###_2_### Safety rules and signal word definitions Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury.

Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special instructions. These precautions are intended for the personal safety of you and those working with you.

Read and understand all the safety messages in this manual before you operate or service the machine.

DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.

WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.

CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.

FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY. Machine safety NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage.

Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or property damage. The word Notice is used to address practices not related to personal safety.

Information NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual.

Throughout this manual you will find the word Note followed by additional information about a step, procedure, or other information in the manual. The word Note is not intended to address personal safety or property damage.

2-1

2 - SAFETY INFORMATION

Safety rules General safety rules Use caution when you operate the machine on slopes. Raised equipment, full tanks and other loads will change the center of gravity of the machine. The machine can tip or roll over when near ditches and embankments or uneven surfaces.

Never permit anyone other than the operator to ride on the machine.

Never operate the machine under the influence of alcohol or drugs, or while you are otherwise impaired.

When digging or using ground-engaging attachments, be aware of buried cables. Contact local utilities to determine the locations of services.

Pay attention to overhead power lines and hanging obstacles. High voltage lines may require significant clearance for safety.

Hydraulic oil or diesel fuel leaking under pressure can penetrate the skin, causing serious injury or infection.

• DO NOT use your hand to check for leaks. Use a piece of cardboard or paper.

• Stop the engine, remove the key, and relieve the pressure before you connect or disconnect fluid lines.

• Make sure that all components are in good condition. Tighten all connections before you start the engine or pressurize the system.

• If hydraulic fluid or diesel fuel penetrates the skin, seek medical attention immediately.

• Continuous long term contact with hydraulic fluid may cause skin cancer. Avoid long term contact and wash the skin promptly with soap and water.

Keep clear of moving parts. Loose clothing, jewelry, watches, long hair, and other loose or hanging items can become entangled in moving parts.

Wear protective equipment when appropriate.

DO NOT attempt to remove material from any part of the machine while it is being operated or while components are in motion.

Make sure that all guards and shields are in good condition and properly installed before you operate the machine.

Never operate the machine with shields removed. Always close access doors or panels before you operate the machine.

Dirty or slippery steps, ladders, walkways, and platforms can cause falls. Make sure these surfaces remain clean and clear of debris.

A person or pet within the operating area of a machine can be struck or crushed by the machine or its equipment. DO NOT allow anyone to enter the work area.

Raised equipment and/or loads can fall unexpectedly and crush persons underneath. Never allow anyone to enter the area underneath raised equipment during operation.

Never operate the engine in enclosed spaces as harmful exhaust gases may build up.

Before you start the machine, be sure that all controls are in neutral or park lock position.

Start the engine only from the operator’s seat. If you bypass the safety start switch, the engine can start with the transmission in gear. Do not connect or short across terminals on the starter solenoid. Attach jumper cables as described in the manual. Starting in gear may cause death or serious injury.

Always keep windows, mirrors, and all lighting clean to provide the best possible visibility while you operate the machine.

Operate controls only when seated in the operator’s seat, except for those controls expressly intended for use from other locations.

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2 - SAFETY INFORMATION

Before you leave the machine: 1. Park the machine on a firm, level surface.

2. Put all controls in neutral or park lock position.

3. Engage the parking brake. Use wheel chocks if required.

4. Lower all hydraulic equipment — Implements, header, etc.

5. Turn off the engine and remove the key.

When, due to exceptional circumstances, you would decide to keep the engine running after you leave the operator’s station, then you must follow these precautions: 1. Bring the engine to low idle speed.

2. Disengage all drive systems.

3.

WARNING Some components may continue to run down after you disengage drive systems.

Make sure all drive systems are fully disengaged.

Failure to comply could result in death or serious injury.

W0113A

Shift the transmission into neutral.

4. Apply the parking brake.

General maintenance safety Keep the area used for servicing the machine clean and dry. Clean up spilled fluids.

Service the machine on a firm, level surface.

Install guards and shields after you service the machine.

Close all access doors and install all panels after servicing the machine.

Do not attempt to clean, lubricate, clear obstructions, or make adjustments to the machine while it is in motion or while the engine is running.

Always make sure that working area is clear of tools, parts, other persons and pets before you start operating the machine.

Unsupported hydraulic cylinders can lose pressure and drop the equipment, causing a crushing hazard. Do not leave equipment in a raised position while parked or during service, unless the equipment is securely supported.

Jack or lift the machine only at jack or lift points indicated in this manual.

Incorrect towing procedures can cause accidents. When you tow a disabled machine follow the procedure in this manual. Use only rigid tow bars.

Stop the engine, remove the key, and relieve pressure before you connect or disconnect fluid lines.

Stop the engine and remove the key before you connect or disconnect electrical connections.

Scalding can result from incorrect removal of coolant caps. Cooling systems operate under pressure. Hot coolant can spray out if you remove a cap while the system is hot. Allow the system to cool before you remove the cap. When you remove the cap, turn it slowly to allow pressure to escape before you completely remove the cap.

Replace damaged or worn tubes, hoses, electrical wiring, etc.

The engine, transmission, exhaust components, and hydraulic lines may become hot during operation. Take care when you service such components. Allow surfaces to cool before you handle or disconnect hot components. Wear protective equipment when appropriate.

When welding, follow the instructions in the manual. Always disconnect the battery before you weld on the machine.

Always wash your hands after you handle battery components.

2-3

2 - SAFETY INFORMATION

Fire and explosion prevention Fuel or oil that is leaked or spilled on hot surfaces or electrical components can cause a fire.

Crop materials, trash, debris, bird nests, or flammable material can ignite on hot surfaces.

Always have a fire extinguisher on or near the machine.

Make sure that the fire extinguisher(s) is maintained and serviced according to the manufacturer’s instructions.

At least once each day and at the end of the day, remove all trash and debris from the machine especially around hot components such as the engine, transmission, exhaust, battery, etc. More frequent cleaning of your machine may be necessary depending on the operating environment and conditions.

At least once each day, remove debris accumulation around moving components such as bearings, pulleys, belts, gears, cleaning fans, etc. More frequent cleaning of your machine may be necessary depending on the operating environment and conditions.

Inspect the electrical system for loose connections and frayed insulation. Repair or replace loose or damaged parts.

Do not store oily rags or other flammable material on the machine.

Do not weld or flame cut any items that contain flammable material. Clean items thoroughly with non-flammable solvents before welding or flame-cutting.

Do not expose the machine to flames, burning brush, or explosives.

Promptly investigate any unusual smells or odors that may occur during operation of the machine.

General battery safety Always wear eye protection when you work with batteries.

Do not create sparks or have open flame near a battery.

Ventilate the area when you charge a battery or use a battery in an enclosed area.

Disconnect the negative (-) terminal first and reconnect the negative (-) terminal last.

When you weld on the machine, disconnect both terminals of the battery.

Do not weld, grind, or smoke near a battery.

When you use auxiliary batteries or connect jumper cables to start the engine, use the procedure shown in the operator’s manual. Do not short across terminals.

Follow the manufacturer’s instructions when you store and handle batteries.

Battery post, terminals, and related accessories contain lead and lead compounds. Wash hands after handling.

Battery acid causes burns. Batteries contain sulfuric acid. Avoid contact with skin, eyes, or clothing. Antidote (external): Flush with water. Antidote (eyes): flush with water for 15 minutes and seek medical attention immediately.

Antidote (internal): Drink large quantities of water or milk. Do not induce vomiting. Seek medical attention immediately.

Keep out of reach of children and other unauthorized persons.

Operator presence system Your machine is equipped with an operator presence system to prevent the use of some features while the operator is not in the operator’s seat.

Never disconnect or bypass the operator presence system.

2-4

2 - SAFETY INFORMATION

If the operator presence system is inoperable, then it must be repaired.

Seat belts Seat belts must be worn at all times.

Seat belt inspection and maintenance: • Keep seat belts in good condition.

• Keep sharp edges and items than can cause damage away from the belts.

• Periodically check belts, buckles, retractors, tethers, slack take-up system, and mounting bolts for damage and wear.

• Replace all parts that have damage or wear.

• Replace belts that have cuts that can make the belt weak.

• Check that bolts are tight on the seat bracket or mounting.

• If the belt is attached to the seat, make sure that the seat or seat brackets are mounted securely.

• Keep seat belts clean and dry.

• Clean belts only with soap solution and warm water.

• Do not use bleach or dye on the belts because this can make the belts weak.

Pull the right-hand belt from the seat belt retractor. Fasten the metal belt end into the left-hand buckle.

RCIL10CWL037AAL

1

RCIL10CWL083FAL

2

Press the red button on the left-hand seat belt mechanism to release the seat belt.

2-5

2 - SAFETY INFORMATION

Operator protective structure Your machine is equipped with an operator protective structure, such as: a Roll-Over Protective Structure (ROPS), Falling Objects Protective Structure (FOPS), or a cab with a ROPS. A ROPS may be a can frame or a two-posted or four-posted structure used for the protection of the operator to minimize the possibility of serious injury. The mounting structure and fasteners forming the mounting connection with the machine are part of the ROPS. The protective structure is a special safety component of your machine.

DO NOT attach any device to the protective structure for pulling purposes. DO NOT drill holes to the protective structure.

The protective structure and interconnecting components are a certified system. Any damage, fire, corrosion, or modification will weaken the structure and reduce your protection. If this occurs, THE PROTECTIVE STRUCTURE MUST BE REPLACED so that it will provide the same protection as a new protective structure. Contact your dealer for protective structure inspection and replacement.

After an accident, fire, tip over, or roll over, the following MUST be performed by a qualified technician before returning the machine to field or job-site operations: • The protective structure MUST BE REPLACED. • The mounting or suspension for the protective structure, operator’s seat and suspension, seat belts and mounting components, and wiring within the operator’s protective system MUST be carefully inspected for damage.

• All damaged parts MUST BE REPLACED. DO NOT WELD, DRILL HOLES, ATTEMPT TO STRAIGHTEN, OR REPAIR THE PROTECTIVE STRUCTURE. MODIFICATION IN ANY WAY CAN REDUCE THE STRUCTURAL INTEGRITY OF THE STRUCTURE, WHICH COULD CAUSE DEATH OR SERIOUS INJURY IN THE EVENT OF FIRE, TIP OVER, ROLL OVER, COLLISION, OR ACCIDENT. Seat belts are part of your protective system and must be worn at all times. The operator must be held to the seat inside the frame in order for the protective system to work.

Backup alarm system Do not disconnect backup alarm system if so equipped.

Personal Protective Equipment (PPE) Wear Personal Protective Equipment (PPE) such as hard hat, eye protection, heavy gloves, hearing protection, protective clothing, etc.

Do Not Operate tag Before you start servicing the machine, attach a ‘Do Not Operate’ warning tag to the machine in an area that will be visible.

Hazardous chemicals If you are exposed to or come in contact with hazardous chemicals you can be seriously injured. The fluids, lubricants, paints, adhesives, coolant, etc. required for the function of your machine can be hazardous. They may be attractive and harmful to domestic animals as well as humans.

Material Safety Data Sheets (MSDS) provide information about the chemical substances within a product, safe handling and storage procedures, first aid measures, and procedures to take in the event of a spill or accidental release.

MSDS are available from your dealer.

Before you service your machine check the MSDS for each lubricant, fluid, etc. used in this machine. This information indicates the associated risks and will help you service the machine safely. Follow the information in the MSDS, and on manufacturer containers, as well as the information in this manual, when you service the machine.

2-6

2 - SAFETY INFORMATION

Dispose of all fluids, filters, and containers in an environmentally safe manner according to local laws and regulations.

Check with local environmental and recycling centers or your dealer for correct disposal information.

Store fluids and filters in accordance with local laws and regulations. Use only appropriate containers for the storage of chemicals or petrochemical substances.

Keep out of reach or children or other unauthorized persons.

Applied chemicals require additional precautions. Obtain complete information from the manufacturer or distributor of the chemicals before you use them.

Utility safety When digging or using ground-engaging equipment, be aware of buried cables and other services. Contact your local utilities or authorities, as appropriate, to determine the locations of services.

Make sure that the machine has sufficient clearance to pass in all directions. Pay special attention to overhead power lines and hanging obstacles. High voltage lines may require significant clearance for safety. Contact local authorities or utilities to obtain safe clearance distances from high voltage power lines.

Retract raised or extended components, if necessary. Remove or lower radio antennas or other accessories. Should a contact between the machine and an electric power source occur, the following precautions must be taken: • Stop the machine movement immediately.

• Apply the parking brake, stop the engine, and remove the key.

• Check if you can safely leave the cab or your actual position without contact with electrical wires. If not, stay in your position and call for help. If you can leave your position without touching lines, jump clear of the machine to make sure that you do not make contact with the ground and the machine at the same time.

• Do not permit anyone to touch the machine until power has been shut off to the power lines.

Electrical storm safety Do not operate machine during an electrical storm.

If you are on the ground during an electrical storm, stay away from machinery and equipment. Seek shelter in a permanent, protected structure.

If an electrical storm should strike during operation, remain in the cab. Do not leave the cab or operator’s platform.

Do not make contact with the ground or objects outside the machine.

Mounting and dismounting Mount and dismount the machine only at designated locations that have handholds, steps, and/or or ladders.

Do not jump off of the machine.

Make sure that steps, ladders, and platforms remain clean and clear of debris and foreign substances. Injury may result from slippery surfaces.

Face the machine when you mount and dismount the machine.

Maintain a three-point contact with steps, ladders, and handholds.

Never mount or dismount from a moving machine.

Do not use the steering wheel or other controls or accessories as handholds when you enter or exit the cab or operator’s platform.

Working at heights When the normal use and maintenance of the machine requires you to work at heights:

2-7

2 - SAFETY INFORMATION

• Correctly use installed steps, ladders, and railings.

• Never use ladders, steps, or railings while the machine is moving.

• Do not stand on surfaces that are not designated as steps or platforms.

Do not use the machine as a lift, ladder, or platform for working at heights.

Precautions specific to this machine DO NOT operate the machine on slopes with an angle that will cause the soil to break off (drop) under the machine.

DO NOT operate the machine on slopes with an angle that will cause the machine to slip.

Be aware of the bearing capacity of the subsoil. DO NOT operate the machine near the edge of a slope that could result in a landslide. DO NOT operate the machine near the edge of a trench that could result in the shoulder of the trench to break off (drop) along with the machine.

2-8

2 - SAFETY INFORMATION

Ecology and the environment Soil, air, and water quality is important for all industries and life in general. When legislation does not yet rule the treatment of some of the substances that advanced technology requires, sound judgment should govern the use and disposal of products of a chemical and petrochemical nature.

Familiarize yourself with the relative legislation applicable to your country, and make sure that you understand this legislation. Where no legislation exists, obtain information from suppliers of oils, filters, batteries, fuels, anti-freeze, cleaning agents, etc., with regard to the effect of these substances on man and nature and how to safely store, use, and dispose of these substances. Your CASE CONSTRUCTION dealer can also provide assistance.

Battery recycling Batteries and electric accumulators contain several substances that can have a harmful effect on the environment if the batteries are not properly recycled after use.

Improper disposal of batteries can contaminate the soil, groundwater, and waterways. CASE CONSTRUCTION strongly recommends that you return all used batteries to a CASE CONSTRUCTION dealer, who will dispose of the used batteries or recycle the used batteries properly. In some countries, this is a legal requirement.

Helpful hints • Avoid the use of cans or other inappropriate pressurized fuel delivery systems to fill tanks. Such delivery systems may cause considerable spillage.

• In general, avoid skin contact with all fuels, oils, acids, solvents, etc. Most of these products contain substances that may be harmful to your health.

• Modern oils contain additives. Do not burn contaminated fuels and or waste oils in ordinary heating systems.

• Avoid spillage when you drain fluids such as used engine coolant mixtures, engine oil, hydraulic fluid, brake fluid, etc. Do not mix drained brake fluids or fuels with lubricants. Store all drained fluids safely until you can dispose of the fluids in a proper way that complies with all local legislation and available resources.

• Do not allow coolant mixtures to get into the soil. Collect and dispose of coolant mixtures properly.

• Do not open the air-conditioning system yourself. It contains gases that should not be released into the atmosphere. Your CASE CONSTRUCTION dealer or air-conditioning specialist has a special extractor for this purpose and can recharge the system properly.

• Repair any leaks or defects in the engine cooling system or hydraulic system immediately.

NHIL14GEN0038AA

1

Mandatory battery recycling NOTE: The following requirements are mandatory in Brazil.

Batteries are made of lead plates and a sulfuric acid solution. Because batteries contain heavy metals such as lead, CONAMA Resolution 401/2008 requires you to return all used batteries to the battery dealer when you replace any batteries. Do not dispose of batteries in your household garbage.

Points of sale are obliged to: • Accept the return of your used batteries • Store the returned batteries in a suitable location • Send the returned batteries to the battery manufacturer for recycling

• Do not increase the pressure in a pressurized circuit as this may lead to a component failure.

2-9

2 - SAFETY INFORMATION

Hand signals When operating the machine, never attempt to carry out tasks calling for fine control or to work in areas where visibility is poor or impaired without seeking the assistance of a signal person. Make perfectly sure that you and the signal person understand the signals to be used.

Start the engine

LEEN11T0005AA

1

LEEN11T0006AA

2

LEEN11T0007AA

3

Stop the engine

Come to me Wave hands back and forth (palms inward).

2-10

2 - SAFETY INFORMATION

Move away from me Wave hands back and forth (palms outward).

LEEN11T0008AA

4

LEEN11T0009AA

5

LEEN11T0010AA

6

LEEN12T0534AA

7

Go this far

All stop and hold

Stop Move one hand back and forth.

2-11

2 - SAFETY INFORMATION

Emergency stop Move both hands back and forth.

LEEN11T0012AA

8

LEEN11T0017AA

9

Turn machine left To stop movement, stop moving hand and make a fist.

Turn machine right To stop movement, stop moving hand and make a fist

LEEN11T0018AA

2-12

10

2 - SAFETY INFORMATION

Recovery and towing Incorrect towing procedures can cause accidents. When towing a disabled machine, follow the procedure in this manual.

The operator on a towed machine must steer the machine in the direction of towing.

No person may stay on the machine, while it is being towed.

When towing, make sure persons present stay within sufficient distance to avoid injury if the tow cable breaks or the hitch is damaged.

To tow, use unbroken tow ropes or tow bar of sufficient loading capacity – 1.5 times higher than the weight of towed machine. Use of chains to tow the machine is prohibited. Never use a tow cable when towing the roller downhill in particular. Use the tow bar!

The towing machine must have sufficient tractive force (power), weight and brake power.

When towing downhill, use a rope to attach another towing machine to the rear part of the towed machine to prevent its uncontrolled motion.

If the engine of the towed roller is not working, the steering will not work and the service brake is not fully operable (unable to generate air pressure). Follow the “Recovery Transport” procedure in Section 5 of this manual to release the parking brake but be aware the machine will not be braked.

Unless the engine works, secure the roller immediately after towing against any motion. Follow the “Recovery Transport” procedure in Section 5 of this manual to return the parking brake to normal operation.

The maximum. permissible deflection is 30° away from the forward direction of towing.

2-13

2 - SAFETY INFORMATION

Safety signs The following safety signs are placed on your machine as a guide for your safety and for those working with you. Walk around the machine and note the content and location of these safety signs before operating your machine.

NOTE: Safety signs that display the “Read Operator’s Manual” symbol are intended to direct the operator to the operator’s manual for further information regarding maintenance, adjustments, or procedures for particular areas of the machine.

Keep safety signs clean and legible. Clean safety signs with a soft cloth, water, and a gentle detergent. Do not use solvent, gasoline, or other harsh chemicals. Solvents, gasoline, and other harsh chemicals may damage or remove safety signs.

Replace all safety signs that are damaged, missing, painted over, or illegible. If a safety sign is on a part that is replaced, make sure the safety sign is installed on the new part. See your dealer for replacement safety signs.

Safety signs that display the “Read operator’s manual” symbol direct you to the operator’s manual for further information regarding maintenance, adjustments, or procedures for particular areas of the machine. When a safety sign displays this symbol, consult the appropriate page of the operator’s manual.

Safety signs that display the “Read service manual” symbol direct you to the service manual. If you doubt your ability to perform service operations, contact your dealer.

2-14

2 - SAFETY INFORMATION

RAIL20COM0495HA

2-15

1

2 - SAFETY INFORMATION

1. Hot coolant Danger of scalding. Do not open the expansion tank lid until the liquid cools down below 50 °C (122 °F).

Failure to comply could result in death or serious injury.

Quantity: 1 Part number ND130084 (3227)

3227

2

3322

3

4047

4

Location: On the expansion tank 2. Entanglement hazard / Burn hazard Keep a safe distance away from rotating parts. Do not touch rotating parts while the machine is in operation.

Risk of burns. Do not touch hot parts of the machine until they are sufficiently cooled.

Failure to comply could result in death or serious injury.

Quantity: 1 Part number ND140500 (3322)

3. Coolant Coolant is hazardous for your health. Read the Operator’s Manual.

Failure to comply could result in death or serious injury.

Quantity: 1 Part number ND081459 (4047)

2-16

2 - SAFETY INFORMATION

4. Maintenance hazard Remove the key and read the Service Manual before you perform any maintenance or repair the machine.

Failure to comply could result in death or serious injury.

Quantity: 1 Part number ND081768

2584

5

2225

6

2702

7

Location: On the dashboard 5. Machine washing hazard Prevent water from entering electrical components. It may result in damage of the equipment and personal injury.

Read the Operator’s Manual.

Quantity: 1 Part number ND081530 (2225)

Location: On the dashboard 6. Read the Operator’s Manual Read Operator’s Manual. Fasten seat belt. No riders.

Keep others away.

Failure to comply could result in death or serious injury.

Quantity: 1 Part number ND081886 (2702)

Location: On the dashboard

2-17

2 - SAFETY INFORMATION

7. Operator’s Manual Read the Operator’s Manual

Quantity: 1 Part number ND081612

2428

8

2668

9

Location: In the seat backrest storage compartment.

8. Welding hazard Read the Operator’s Manual before welding on the machine. Disconnect the battery, alternator, control units and other electronic components of the machine.

Failure to comply could result in death or serious injury.

Quantity: 1 Part number ND081852

Location: On the dashboard 9. Explosion hazard Read the Operator’s Manual before you service the battery or before starting with jumper cables.

Failure to comply will result in death or serious injury.

Quantity: 1 Part number ND115809 (3017)

3017

Location: On the front left-hand side of the frame

2-18

10

2 - SAFETY INFORMATION

10. Wear seat belt DO NOT jump if the machine tips. Use the seat belt.

Read the Operator’s Manual.

Failure to comply could result in death or serious injury.

Quantity: 2 Part number ND081871 (2687)

2687

11

3715

12

2153

13

Location: On the dashboard 11. Lifting the machine To lift the machine use lifting device of adequate capacity.

Before lifting, secure the machine articulation.

Quantity: 1 Part number 51674371 (3715)

Location: On the left-hand side of the door under the cab door 12. Lifting point Use only the points identified with this sign to lift the machine.

Quantity: 4 Part number ND081460 (2153)

Location: On both sides of the frame, front and rear.

2-19

2 - SAFETY INFORMATION

13. Machine noise level External noise of the machine..

Quantity: 1 Part number ND081460 (3045)

3045

14

2408

15

3048

16

Location: On the left-hand side of the frame 14. Hearing protection Wear hearing protection with machines without a cab.

Quantity: 1 Part number ND081592

Location: On the left-hand side of the control panel 15. Tie-down attachment points Use only the points identified with this sign to tie down the Machine.

Quantity: 4 Part number ND119495

Location: On both sides of the frame, front and rear

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2 - SAFETY INFORMATION

16. Danger zone Crush hazard.

Keep a safe distance from the edge cutter and compactor in operation.

Failure to comply could result in death or serious injury.

Quantity: 2 Part number ND144485 (3352)

3352

17

3407

18

2942

19

Location: On the right-hand side of the frame.

17. Machine braking Engage a gear before downhill travel.

Read the Operator’s Manual.

Quantity: 1 Part number ND147118 (3407)

Location: On the dashboard 18. Danger zone Keep a safe distance from the machine.

Read the Operator’s Manual.

Failure to comply could result in death or serious injury.

Quantity: 2 Part number ND110449 (2942)

Location: On both sides of the machine frame under the cab door.

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2 - SAFETY INFORMATION

19. Engine start Set the parking brake on before you start the engine.

Quantity: 1 Part number ND131074 (3236)

3236

20

3983

21

3397

22

Location: On the dashboard 20. Battery switch Wait 2 min ( 120 s) before you switch off the battery master switch after you remove key from the ignition switch. This time limit is necessary to allow time for Diesel Exhaust Fluid (DEF)/AdBlue® to pump back into the tank and to allow time to save the data of the Engine Control Unit (ECU).

Quantity: 1 Part number 51572769 (3983)

Location: Located on the outside of the battery door.

21. Tire inflation

Quantity: 1 Part number ND144960 (3397)

Location: On the dashboard

2-22

2 - SAFETY INFORMATION

22. Maximum machine height Use caution when operating or moving the machine in areas with vertical limitations.

Quantity: 1 Part number 51674372

3757

23

3881

24

3404

25

Location: On the left-hand side of the machine under the cab door 23. Battery switch Wait 2 min ( 120 s) before you switch off the battery master switch after you remove key from the ignition switch. This time limit is necessary to allow time for Diesel Exhaust Fluid (DEF)/AdBlue® to pump back into the tank and to allow time to save the data of the Engine Control Unit (ECU).

Quantity: 1 Part number 51674373 (3881)

Location: Inside battery disconnect door.

24. Additional loading by water

Quantity 1 Part number 3404

Location: On the left-hand side of the frame

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2 - SAFETY INFORMATION

25. Tire pressure

Quantity: 4 Part number ND131077 (3239)

3239

26

Location: On both sides of the frame, front and rear 26. Refuelling

Quantity: 1 Part number 47684990

47684969

27

Location: On the back of the machine 27. Hydraulic oil level

Quantity: 1 Part number ND081465

2158

Location: On the right-hand side of the machine

2-24

28

2 - SAFETY INFORMATION

28. Draining operating liquids

Quantity: 1 Part number 51656154

51656154

Location: On the rear, right-hand side of the machine frame

2-25

29

2 - SAFETY INFORMATION

Tools and equipment Tools, lifting equipment, slings, chocks, and other equipment must be in safe operating and working condition.

mandrel should be used and protective goggles must be worn.

Metal splinters can cause injury when accessory bolts are being driven in and out. Therefore, a brass or copper

2-26

2 - SAFETY INFORMATION

Welding on the machine DANGER Improper operation or service of this machine can result in an accident.

Any unauthorized modifications made to this machine can have serious consequences. Consult an authorized dealer on changes, additions, or modifications that may be required for this machine. Do not make any unauthorized modifications.

Failure to comply will result in death or serious injury.

D0030A

CAUTION Fire hazard!

Remove all flammable and explosive materials from the area around the welding location. Shield flammable material that you cannot remove from the immediate area. Always have a fireguard and fire extinguisher available nearby.

Failure to comply could result in minor or moderate injury.

C0062A

Whenever carrying out a welding operation on the machine as authorized by the manufacturer and in accordance with manufacturer’s instructions you must: • Disconnect the batteries.

• Disconnect the Engine Control Unit (ECU).

• Disconnect the alternator B+ and D+ terminal wires.

• Connect the welding apparatus ground cable to the component on which the welding operation is to be performed.

Never connect the welding apparatus ground to a component of the hydraulic system.

2-27

2 - SAFETY INFORMATION

Fuel system maintenance Fuel vapors are explosive and flammable. Do not smoke while handling fuel. Keep fuel away from flames or sparks. Turn off the engine and remove the key before servicing. Always work in a well-ventilated area. Clean up spilled fuel immediately.

Improper use of solvents can result in fire or explosion.

Do not use gasoline or low flash point solvents to clean the fuel filter and/or the fuel pump. Clean only in a well-ventilated area away from sources of sparks or flame, including any appliances with a pilot light.

Drain the fuel-water separator into a suitable container and dispose of the contents in accordance with local environmental regulations.

Diesel fuel escaping under pressure can penetrate the skin, causing serious injury. Do not use your hand to check for leaks. Use a piece of cardboard or paper to search for leaks. Wear protective gloves and eye protection. If any fluid makes contact with the skin, seek medical attention immediately to ensure gangrene does not form.

2-28

2 - SAFETY INFORMATION

Cooling system maintenance Do not remove the filler plug until engine coolant temperature drops below 50 °C (122.0 °F). If the filler plug is removed at a higher temperature, there is risk of vapor or coolant scalding due to the inner overpressure effect.

When handling lubricants (oil, grease, etc.) and other chemical products, always follow instructions for their proper use.

Use proper containers to collect fluid. Dispose of fluids and filters in a way that protects the environment and complies with applicable laws.

Do not smoke or use an open flame during the servicing procedure. Use eye protection.

Do not handle engine coolant, engine oil or hydraulic oil at temperatures that exceed 49 °C (120.2 °F).

2-29

2 - SAFETY INFORMATION

Hydraulic system maintenance Hydraulic oil escaping under pressure can penetrate the skin, causing serious injury or infection. To prevent personal injury: Relieve all pressure before disconnecting fluid lines. Before pressurizing, make sure all connections are tight and components are in good condition. Never use your hand to check for suspected leaks under pressure. Use a piece of cardboard or wood for this purpose.

If injured by leaking fluid, see your doctor immediately.

Use proper containers to collect fluid. Dispose of fluids and filters in a way that protects the environment and complies with applicable law.

Do not smoke or use an open flame during the servicing procedure. Use eye protection. Do not handle engine coolant, engine oil or hydraulic oil at temperatures that exceed 49 °C (120.2 °F).

When handling lubricants (oil, grease etc.) and other chemical products, always follow instructions for their proper use.

2-30

2 - SAFETY INFORMATION

Tools and equipment Tools, lifting equipment, slings, chocks, and other equipment must be in safe operating and working condition.

mandrel should be used and protective goggles must be worn.

Metal splinters can cause injury when accessory bolts are being driven in and out. Therefore, a brass or copper

2-31

2 - SAFETY INFORMATION

2-32

3 - CONTROLS AND INSTRUMENTS

3 - CONTROLS AND INSTRUMENTS###_3_### Access to operator's platform

Proper entry and exit • Proper entry or exit from the cab is the same on both sides.

• Do not use the steering wheel or other controls or accessories as handholds when entering or exiting the machine cab or operator’s stand.

• Face the machine when mounting and dismounting.

• Maintain a three-point contact with steps, ladders, and handholds.

• Mount and dismount the machine only at designated locations that have handholds, steps or ladders.

• Do not jump on or off the machine.

• Never mount or dismount from a moving machine.

• Make sure steps, ladders, and platforms remain clean and clear of debris and foreign substances. Injury may result from slippery surfaces.

SS12D587

3-1

1

3 - CONTROLS AND INSTRUMENTS

Operator's seat

Operator's seat DANGER Loss of control hazard!

DO NOT make seat or steering adjustments while the machine is in motion. Ensure all adjustments are locked prior to use. Check the tightness of the securing screws and that the adjustment controls are working properly. Fitting and/or repairing the seat should only be performed by skilled personnel.

Failure to comply will result in death or serious injury.

D0008A

WARNING Avoid injury!

Before starting the engine, securely fasten the seat belt. The seat belt can help ensure your safety if it is properly used and maintained. Never wear a seat belt loosely or with slack in the belt system.

Never wear the belt if it is twisted or pinched between the seat structures.

Failure to comply could result in death or serious injury.

W0142A

Designation Pos. 1 Backrest position 2 Front / rear position Seat suspension adjustment: 3 As per driver weight indicator.

Height adjustment: Grasp the seat in your hand and slowly lift it to 4 raise the seat to a higher position, where it will be arrested. When lifted to the maximum position, the seat will drop to its lowest position.

SS13G027

1

SS12C077

2

To fasten the belt, pull the belt from the reel and push the tongue into the buckle end until a “click” indicates it is properly engaged.

To release, press the red release button on the buckle and remove the tongue from the buckle.

3-2

3 - CONTROLS AND INSTRUMENTS

Storage A locked box is located under each seat.

SS12D623

3-3

1

3 - CONTROLS AND INSTRUMENTS

Forward controls

Dashboard controls

RAIL17COM0074FA

1.

Head lamp switch

2.

Tail lamp switch

3.

Warning lamp switch

4.

Rotating beacon switch (optional)

5.

Parking brake switch

7.

1

Turn the switch to the left to set the pump to run continuously. The tires will be sprinkled constantly.

Turn the sprinkling switch to any of the four positions in a clockwise direction to turn on the sprinkling interval control.

Position I II III IV

8.

6.

Differential lock switch (optional)

Sprinkling ON 10 s 10 s 10 s 10 s

SCR purge button. Activates SCR catalyst purge.

9.

3-4

Sprinkling OFF 10 s 15 s 22 s 33 s

Scraper switch (optional)

3 - CONTROLS AND INSTRUMENTS

12. Not assigned 10.

11.

Emergency stop. Press the emergency stop button to stop the machine and its engine instantly in the event of an emergency.

13.

Direction indicators. LED lamp ON enabled workstation will illuminate.

3-5

Emulsion sprinkling button (optional)

3 - CONTROLS AND INSTRUMENTS

RAIL17COM0074FA

Indicator lamps

Indicates when direction lights are on.

14.

Neutral indicator lamp Indicates the neutral “N” idle position of both controls.

15.

Brake failure lamp A drop in pressure in the circuit below 5.2 bar (75.4 psi) simultaneously with an acoustic alarm.

16.

19.

Engine error indicator lamp If the engine error lamp is on, removed the failure displayed on the Power View display or contact your authorized dealer.

20.

DIESEL EXHAUST FLUID (DEF)/ADBLUE® level indicator lamp.

Indicates a low level of DEF fluid.

NOTICE: If this indicator appears, immediately fill the DEF tank with DIESEL EXHAUST FLUID (DEF)/ADBLUE® or engine power loss will occur.

Hydraulic oil overheat lamp Maximum permitted temperature has been exceeded. Reduce power and cool down the machine.

21.

17.

Engine heating lamp Before engine start at low ambient temperature 22.

18.

2

Direction indicator lamp

3-6

Engine lubrication pressure lamp Indicates engine oil pressure.

Battery charging indicator lamp

3 - CONTROLS AND INSTRUMENTS

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23.

Parking brake indicator lamp Indicates park brake is engaged.

26.

24.

Hydraulic oil filter restricted indicator lamp Indicates the hydraulic filter is clogged. Immediately replace the hydraulic oil filter.

27.

25.

Coolant level indicator lamp Indicates low engine coolant level. Add engine coolant immediately. Check for leaks in the cooling system.

28.

3-7

3

Tire sprinkling indicator lamp Indicates the interval sprinkling is in the ON position.

SCR purge indicator lamp

Water in the fuel filter indicator lamp Indicates water in the fuel filter. When illuminated, Immediately clean the fuel filter.

3 - CONTROLS AND INSTRUMENTS

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4

Gauges and Alarms 29. Audible alarm Provides audible signals of faults.

30.

31.

Brake circuit pressure gauge The white range of the gauge indicates the air pressure inside the air reservoir. Set to a maximum of 8 bar. The red range of the gauge indicates the air pressure as you apply the brake. Air pressure from the brake cylinder to the brake power assist unit.

Transmission fluid pressure gauge Indicates pressure of the transmission fluid. Operating pressure must be within 12.50 – 15.50 bar (181.25 – 224.75 psi).

NOTICE: If transmission fluid pressure drops below 12.50 bar (181.25 psi), stop the machine.

33.

Transmission fluid temperature gauge Indicates the temperature of the transmission fluid.

Operating temperature must be within 80 – 120 °C (176 – 248 °F). Maximum temperature of 120 °C (248 °F).

34.

Tire pressure gauge Indicates the tire inflation pressure. The minimum air pressure after deflation of the tires is set to 1.5 – 2.0 bar (21.8 – 29.0 psi).

35. Active workplace indicator If neither of the indicator lamps is flashing after the ignition switch is turned on, it is possible to start the engine. If the indicator lamps are flashing after the ignition switch is turned on, the engine will not start.

This indicates one or both of the drive controls are not in the neutral “N” position. The neutral indicator will not be illuminated.

32. Multi-functional display

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3 - CONTROLS AND INSTRUMENTS

RAIL17COM0078GA

36. Audible signal of brake fault.

37. Tire inflation control valve 38. Tire deflation control valve NOTICE: Do not switch both valves into position “I” at the same time.

39. Diagnostic socket Connects to engine control unit for diagnostics of faults or to set parameters.

40. CAN BUS connector Data bus connection

5

41. Ignition switch – 3 position switch 0 position — Machine lighting and hand lamp socket is connected.

I position — Other consumers will be connected.

II position — Spring-loaded, use to start the engine.

The key can be removed in the 0 position only. The key for the cab door is identical.

42. Service lamp socket Use for connection of a service lamp.

43. Hood lock release.

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3 - CONTROLS AND INSTRUMENTS

Front controls Travel controller (1) The travel controller adjusts the travel direction. Use the turning handle on the travel controller to shifts gears.

F position — Forward N position — Neutral (idle) R position — Reverse The travel controller incorporates the horn button and a fuse.

The travel controller lock (4) locks the travel controller when in the “N” position.

NOTE: The travel controller lock (4) is located on the lefthand side of both steering columns on the machine.

Brake pedal (2) Accelerator pedal (3) At engine start, the left accelerator pedal is always active.

When the right seat is activated with the travel controller, the right accelerator pedal is automatically activated.

Whichever seat is activated with the travel controller, only the corresponding accelerator pedal is active.

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3 - CONTROLS AND INSTRUMENTS

Rearward controls

Rearward controls

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1. Blower vents 2. Heating Internal air circulation – outside air intake (C) Air temperature control (B) Blown air intensity (A)

3-11

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3 - CONTROLS AND INSTRUMENTS

Overhead controls

Overhead controls

RAIL20COM0259FA

1. Radio

1

3. Rear view mirror

2. Blower vents 4. Air conditioning (optional) Air conditioning switch (B) OFF – Switched off ON – Switched on Fan speed switch (A) – air flow control OFF – Switched off 1 – Minimum 2 – Medium 3 – Maximum NOTE: Control the air conditioning switches from the right seat only.

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2

NOTE: Operate the air conditioning system once every 3 weeks.

5.

Front wiper switch

7.

Window washer switch NOTE: Control the wiper switches and the washer switch from the right seat only.

6.

Rear wiper switch

3-12

3 - CONTROLS AND INSTRUMENTS

Exterior controls

Battery master switch The battery master switch is used to disconnect the battery negative terminal from the machine frame.

This switch has two positions: 1. Position 0 - machine wiring disconnected.

2. Position I - machine wiring connected.

NOTICE: Wait 2 min ( 120 s) before you switch off the battery master switch after you remove key from the ignition switch. This time limit is necessary to allow time for Diesel Exhaust Fluid (DEF)/AdBlue® to pump back into the tank and to allow time to save the data of the Engine Control Unit (ECU).

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3 - CONTROLS AND INSTRUMENTS

Hood latch To open the hood, pull the hood lock release located on the right-hand side under the dashboard.

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2

To lock the hood, press the supports in the marked-up direction.

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3 - CONTROLS AND INSTRUMENTS

Display

Multi-function display Item 1 2 3

4

5 6 7

Designation WARNING - amber LED lights Alarm for engine failure or minimal fuel level in tank.

SHUTDOWN - red LED lights Alarm for major engine malfunction.

ENTER Selects the Menu or parameter, and conceals or displays active error codes.

RIGHT arrow button - moves cursor up or right Illuminates data on the display or moves the parameter option to the right or down.

LEFT arrow button - moves cursor down or left Illuminates data on the display or moves the parameter option to the left or up.

MENU selection button To enter or exit Menu.

Display

SS12N052

1

NOTICE: If the red LED turns ON - reduce engine power, stop the machine immediately at a safe place, and shut off the engine! Contact your CASE CONSTRUCTION dealer for service. Do not operate the machine unless the defect has been repaired!

NOTICE: The amber LED light indicates engine failure. Reduce engine power, stop the machine immediately at a safe place, and shut off the engine! Repair the problem or contact your CASE CONSTRUCTION dealer. Do not operate the machine unless the defect has been repaired!

NOTICE: If the multifunctional display shows a code and engine fault outline, contact your CASE CONSTRUCTION dealer.

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3 - CONTROLS AND INSTRUMENTS

Navigation basics Start the engine and the four-parameter default screen appears on the display.

NOTE: The default screen can be changed by the operator.

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Press either Arrow button (1) to switch between the two available four-parameter screens.

Press the Enter button (2) to select the default single parameter screen.

Use the Arrow buttons (1) to scroll through the available single parameter screens.

Press the Enter button (2) to select the default four-parameter screen.

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3 - CONTROLS AND INSTRUMENTS

Display menu options Press the Menu button to access the display’s menu options.

• The first selection on the menu will be one of the following.

• “GO TO 4 - UP DISPLAY” – Press Menu (1) or Enter (2) and you will return to the default four parameter operating display.

• “GO TO 1- UP DISPLAY” – Press Menu (1) or Enter (2) and you will return to the default single parameter operating display.

NOTE: If the operator was viewing a four parameter screen when the Menu button is pressed than “GO TO 4 - UP DISPLAY” will be shown. If the operator was viewing a single parameter screen when the Menu button is pressed than “GO TO 1 - UP DISPLAY” will be shown.

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LANGUAGES 1. Press the Menu button (1) to access the display’s menu options.

2. Press the Arrow buttons (2) until “LANGUAGES” is highlighted.

3. Press the Enter button (3) to select from the available languages.

NOTE: The asterisk * indicates the current language selected.

4. Press either arrow button (2) to scroll through the language options. Highlight the desired language.

5. Press the Enter button (3) to save as the default language.

6. Press Menu button (1) to exit.

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3 - CONTROLS AND INSTRUMENTS

STORED CODES 1. Press the Menu button (1) to access the display’s menu options.

2. Press the Arrow buttons (2) until “STORED CODES” is highlighted.

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3. Press the Enter button (3) to view the stored fault code(s).

When the word “MORE” appears on the display you have more than one stored fault code.

4. Use the Arrow buttons (2) to scroll through the stored fault codes.

5. Press the Menu button (3) to exit.

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ENGINE CONF (engine configuration) NOTE: The set parameters are the best possible parameters for checking engine functionality. Modification is not allowed.

1. Press the Menu button (1) to access the display’s menu options.

2. Press either Arrow buttons (2) until “ENGINE CONF” is highlighted.

3. Press the Enter button (3) to view the engine configuration parameters.

4. Use the Arrow buttons (2) to scroll through the engine parameters.

5. Press the Menu button (1) to exit.

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3 - CONTROLS AND INSTRUMENTS

SETUP 1-UP DISPLAY Choose one of three options “USE DEFAULTS”, “CUSTOM SETUP”, and “AUTOMATIC SCAN”.

1. Press the Menu button (1) to access the display’s menu options.

2. Press the Arrow buttons (2) until “SETUP 1-UP DISPLAY” is highlighted.

3. Press Enter button (3) to view the single parameter display options.

“USE DEFAULTS” RAIL13COM0099AA

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A. This is the factory default single parameter display setting.

1. Press the Arrow buttons (2) until “USE DEFAULTS” is highlighted.

2. Press the Enter button (3) and “RESTORED TO DEFAULTS” will appear in the display.

3. Press the Menu button (1) to exit.

“CUSTOM SETUP” B. The operator may select which parameters appear and the order they appear on the display during machine operation.

1. Press the Arrow buttons (2) until “CUSTOM SETUP” is highlighted.

2. Press the Enter button (3) and the list of parameters will appear.

3. Use the Arrow buttons (2) to scroll and highlight the parameters.

4. Press the Enter button (3) to select a parameter.

The parameter will be assigned a number to represent the order it will appear. Parameter’s with a 1 or 2 will be set as the display’s default. Parameter’s without a number will not appear nor will it be available on the display during machine operation.

5. Press the Enter button (3) to deselect a parameter that has an assigned number. Parameter’s without a number will not appear nor will it be available on the display during machine operation.

6. Press the Menu button (1) to exit.

“AUTOMATIC SCAN” C. The display will scroll and momentarily pause on each available parameters from “USE DEFAULTS” or “CUSTOM SETUP”. The default setting for automatic scan is OFF. 1. Press the Arrow buttons (2) until “AUTOMATIC SCAN” is highlighted.

2. Press the Enter button (3).

3. Use the Arrow buttons (2) to highlight “ON” or “OFF”.

4. Press Menu button (1) to exit.

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3 - CONTROLS AND INSTRUMENTS

SETUP 4-UP DISPLAY Choose one of two options “USE DEFAULTS” or “CUSTOM SETUP”.

1. Press the Menu button (1) to access the display’s menu options.

2. Press the Arrow buttons (2) until “SETUP 4-UP DISPLAY” is highlighted.

3. Press Enter button (3) to view the single parameter display options.

“USE DEFAULTS” A. This is the factory default for two sets of four parameter display settings.

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1. Press the Arrow buttons (2) until “USE DEFAULTS” is highlighted.

2. Press the Enter button (3) and “RESTORED TO DEFAULTS” will appear in the display.

3. Press the Menu button (1) to exit.

“CUSTOM SETUP” B. The operator may select which parameters appear and the order they appear on the display during machine operation.

1.

Press the Arrow buttons (2) until “CUSTOM SETUP” is highlighted.

2.

Press the Enter button (3) and the four parameters will appear.

3.

Use the Arrow buttons (2) switch between the four parameter screens.

4.

Press the Enter button (3) to select the four parameter screen you want to edit.

5.

Use the Arrow buttons (2) to highlight the quadrant you want to edit.

6.

Press Enter button (3) and a list of parameters will appear.

7.

Use the Arrow buttons (3) to highlight the new parameter to be placed in the selected quadrant.

8.

Press Menu button (1) to exit to the “CUSTOM SETUP” screen.

9.

Repeat the parameter selection procedure until you fill all the quadrants in both four parameter screens.

1 = upper left quadrant 2 = lower left quadrant

3 = upper right quadrant 4 = lower right quadrant

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3-20

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3 - CONTROLS AND INSTRUMENTS

SELECT UNITS You may choose how your measured information is displayed.

• “ENGLISH” – the variables will be displayed in PSI, °F. • “METRIC KPA” – the variables are displayed in kPa, °C. • “METRIC BAR” – the variables are displayed in bar, °C. 1. Press the Menu button (1).

2. Press the Arrow buttons (2) until “SELECT UNITS” is highlighted.

3. Press the Enter button (3) to view the options.

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18

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4. Use the Arrow buttons (2) to highlight the desired option.

5. Press the Menu button (1) to exit.

ADJUST BACKLIGHT Adjust the intensity of the display’s backlight.

1. Press the Menu button (1).

2. Use the Arrow buttons (2) until “ADJUST BACKLIGHT” is highlighted.

3. Press the Enter button (3)to view the backlight setting.

4. Use the Arrow buttons (2) to adjust the backlight intensity.

5. Press Menu button (1) to exit.

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3 - CONTROLS AND INSTRUMENTS

ADJUST CONTRAST Adjust the intensity of the text or graphics on the display.

1. Press the Menu button (1).

2. Use the Arrow buttons (2) until “ADJUST CONTRAST” is highlighted.

3. Press the Enter button (3) to view the contrast setting.

4. Use the Arrow buttons (2) to adjust the contrast.

5. Press Menu button (1) to exit.

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21

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22

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UTILITIES Provides display configurations. It is recommended you do not modify any of the settings in the “UTILITIES” menu.

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3 - CONTROLS AND INSTRUMENTS

Engine fault signaling NOTICE: If an alarm for engine fault or minimum fuel level in tank appears on the display, reduce engine power, move the machine to a safe spot, stop the machine, and shut off the engine. Do not operate the machine unless the fault is resolved. If necessary, contact your authorized CASE CONSTRUCTION dealer.

If an engine malfunction is detected by the Engine Control Unit (ECU) the amber LED light on the display will be ON and an audible alarm will occur.

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1

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2

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3

The display will show the engine fault code.

If the word “MORE” appears on the display, this indicates the Engine Control Unit (ECU) has detected more than one engine fault. Use the arrow buttons to scroll through the faults one by one.

NOTE: When multiple codes occur the total number will appear in the upper left-hand corner of the display.

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3 - CONTROLS AND INSTRUMENTS

Press the Enter button to acknowledge and hide the engine fault code.

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4

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5

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6

The display returns to the single parameter display with an active fault warning icon in the right-hand corner.

or The display will return to the four parameter display with an active fault warning icon in the center of the display.

NOTE: Anytime the warning icon is on the display you may press the Enter button to view the code. Press the Enter button again to return to the default parameter display.

NOTICE: Contact your authorized CASE CONSTRUCTION dealer if you require assistance with resolving the fault code(s).

NOTE: The warning icon will remain on the display until the engine fault is resolved.

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3 - CONTROLS AND INSTRUMENTS

Engine shutdown alarm NOTICE: If an alarm for a major engine fault appears on the display, reduce engine power, move the machine to a safe spot, stop the machine, and shut off the engine. Do not operate the machine unless the fault is resolved. Contact your authorized CASE CONSTRUCTION dealer.

If a major engine malfunction is detected by the Engine Control Unit (ECU) the red LED light on the display will be ON and an audible alarm will occur.

NOTICE: Continuing to operate a machine with a major engine fault will force the Engine Control Unit (ECU) to derate engine power in order to protect the engine from further damage.

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1

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2

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3

The display will show the major engine fault code.

If the word “MORE” appears on the display, this indicates the Engine Control Unit (ECU) has detected more than one engine fault. Use the arrow buttons to scroll through the faults one by one.

NOTE: When multiple codes occur the total number will appear in the upper left-hand corner of the display.

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3 - CONTROLS AND INSTRUMENTS

Press the Enter button to acknowledge and hide the engine fault code.

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4

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5

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6

The display returns to the single parameter display with an active fault shutdown icon in the right-hand corner.

or The display will return to the four parameter display with an active fault shutdown icon in the center of the display.

NOTE: Anytime the warning icon is on the display you may press the Enter button to view the code. Press the Enter button again to return to the default parameter display.

NOTICE: Contact your authorized CASE CONSTRUCTION dealer if you require assistance with resolving the fault code(s).

NOTE: The shutdown icon will remain on the display until the engine fault is resolved.

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3 - CONTROLS AND INSTRUMENTS

Cab features

Cab air filters WARNING Driving hazard!

DO NOT handle the controllers while driving.

Failure to comply could result in death or serious injury.

W1105A

The machine is also equipped with a filter for internal air circulation.

RAIL19COM0580AA

NOTE: Refer to the air-conditioning system filter replacement instructions in the maintenance chapter.

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3 - CONTROLS AND INSTRUMENTS

Pneumatic system tank To release air (condensation) from air reservoir.

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3 - CONTROLS AND INSTRUMENTS

Fire extinguisher - Localization overview This is the location for fire extinguisher holder installation.

NOTICE: It is recommended that the machine be equipped with a fire extinguisher.

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3 - CONTROLS AND INSTRUMENTS

Windshield washer reservoir NOTICE: Always fill the reservoir with deicing agent or drain before ambient temperature drops below 0 °C (32 °F).

Refill with clean soft water (distilled water is best), including cleaning and de-greasing agent.

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4 - OPERATING INSTRUCTIONS

4 - OPERATING INSTRUCTIONS###_4_### Commissioning the unit

Before starting the engine WARNING Unexpected machine movement!

Before starting the engine, move all operating controls to neutral or park lock position. This prevents accidental movement of the machine or start up of power-driven equipment.

Failure to comply could result in death or serious injury.

W0302A

First use Before starting your unit for the first time, make the following checks: • Make sure the engine is properly lubricated and greased as described in the Maintenance section of this manual.

• Check the oil level in the engine crankcase. See the maintenance section of this manual.

• Check that the fuel tank is filled with clean fuel that meets the specifications given in this manual.

• Check the engine, hydraulic system, fuel and cooling system for air or oil leaks.

• Check that the alternator and compressor belts are adjusted correctly.

• Remove any water or sediment from the water separator of the fuel tank and primary fuel filter.

• Check the coolant level in the coolant recovery bottle. Add 50% water and 50% CNH XHD HEAVY DUTY COOLANT / ANTI-FREEZE as needed.

• Do NOT load the Machine at its full capacity when putting the new machine into operation or following its major overhaul during the first 30 hours

Daily inspection Check the following daily before starting the engine: • Engine oil level • Hydraulic oil level • Coolant level • Fuel tank level • Water level • No loosened, worn or missing parts NOTICE: Refer to the Maintenance chapter in this book for more details.

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4 - OPERATING INSTRUCTIONS

Run-in period of a new machine WARNING Avoid injury and/or machine damage!

During the run-in period for new machines or after overhaul, be aware that brakes may be less efficient and longer stopping distances may be required.

Failure to comply could result in death or serious injury.

W1073A

Following the first 50 h of new machine operation (after major overhaul), perform the following operation: • Make a single check to confirm that wheel nuts are tightened to 400 N·m (295 lb ft).

• Check the tire pressure (See Page 7-30).

Following the first 100 h of new machine operation (after major overhaul), perform the following operations: • Replace the transmission oil filter (See Page 7-32).

Following the first 250 h of new machine operation or after major overhaul, perform the following operations: • Change the oil in the differential (See Page 7-36).

• Change the oil in the rear axle (See Page 7-38).

4-2

4 - OPERATING INSTRUCTIONS

Starting the unit

Starting the engine WARNING Unexpected machine movement!

Before starting the engine, be sure all controls are in neutral or disengaged. This prevents the accidental start up of power-driven equipment.

Failure to comply could result in death or serious injury.

W0169A

WARNING Hazard to bystanders!

Always sound the horn before starting the machine. Make sure the work area is clear of other persons, domestic animals, tools, etc. before you operate the machine. Never allow anyone in the work area during machine operation.

Failure to comply could result in death or serious injury.

W0304A

Before starting the engine, daily check the level of oil in the engine and hydraulic tank, coolant in the cooling circuit, fuel in the fuel tank, oil in the transmission and the level of brake fluid. Check that there are no loosened, worn or missing parts on the machine. problem. After starting, the charging lamp must go out within 15 s.

Observe the following safety precautions as you start the machine.

• Do not use the accelerator pedal to start the engine, start with engine idling.

• Do not engage the starter motor for more than 30 s.

Wait at least 2 min before repeating the start attempt.

• Repeat the start attempt a maximum of three times.

Then perform fuel system troubleshooting. Absence of smoke in the exhaust pipe indicates a fuel supply

• Let the engine run at idle speed for 3 – 5 min depending on the ambient temperature to give the brake system time to build pressure up to 7 bar (102 psi) . Do not let the engine idle for more than 10 min. This could lead to engine damage.

• Engine start by towing the machine is prohibited.

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4 - OPERATING INSTRUCTIONS

RAIL17COM0084FA

1

NOTE: When the engine is started, always only the left accelerator pedal is active. When the right seat is activated using the drive lever, the right pedal is activated automatically. Then, whichever seat is activated using the drive lever, always only the corresponding accelerator pedal is active.

1. Switch on the battery master switch.

2. Make sure both travel controllers (1) are in the Neutral position.

NOTE: Lock out the travel controller on the side not in use. The travel controller lock locks the travel controller when in the “N” position. The travel controller lock is located on the left-hand side of both steering columns.

3. Make sure the parking brake (5) is engaged.

4. Sit down on the seat.

5. Make sure the emergency stop (3) is not activated.

6. Turn the ignition switch (4) to position I. The indicator lamps of parking brake, battery charging, neutral position, and pre-heating (dependant on ambient temperature) will illuminate. The multi-functional display (2) is enabled.

7. When the pre-heating lamp goes OFF, sound the horn and turn the ignition switch to position II to start the engine.

NOTICE: Starting is disabled when: – The Emergency Stop is switched ON. – The roller is not braked via the parking brake.

– The two travel controllers are not in the idle position.

– The hydraulic oil level lamp is ON.

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4 - OPERATING INSTRUCTIONS

Stopping the unit

Cab controls - Stop WARNING Unexpected machine movement!

When the machine is stationary and the engine is running, the parking brake must be ON. Failure to comply could result in death or serious injury.

W1107A

WARNING Unexpected movement!

NEVER park the machine on a slope with a gradient of over 15 percent.

Failure to comply could result in death or serious injury.

W1108A

1. Before braking to a stop, shift the controller (2) to neutral.

2. Once stopped, switch ON the parking brake and shut OFF the engine.

3. Remove the ignition key (1).

NOTE: The roller is automatically braked when the ignition key is removed.

NOTICE: Do not shut OFF the engine immediately. Instead let it run for 3 – 5 min at idle speed of 850 RPM to allow the turbocharger to cool down.

When work is completed, always disconnect the battery via the Battery Master Switch.

Wait 2 min ( 120 s) before you switch off the battery master switch after you remove key from the ignition switch.

This time limit is necessary to allow time for Diesel Exhaust Fluid (DEF)/AdBlue® to pump back into the tank and to allow time to save the data of the Engine Control Unit (ECU).

4-5

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4 - OPERATING INSTRUCTIONS

Emergency stop of the machine NOTICE: Use in the event that the engine is unable to shut OFF via its key, the machine is unable to stop via shifting the controller to the neutral position or through the use of brake pedal, or if it is not possible to apply the parking brake.

1. Press the Emergency Stop button.

The machine will stop (brake) and the engine will be shut OFF.

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SS13G036

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2. Before starting the engine again, shift the controller (2) to the neutral position, release the Emergency Stop button and switch ON the parking brake.

3. Turn the Ignition Switch (1) to the 0 position and then start the engine.

NOTICE: During normal operation, do not use the emergency brake to stop the machine or to shut OFF the engine.

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4 - OPERATING INSTRUCTIONS

Moving the unit

Forward and reverse travel WARNING Hazard to bystanders!

Always sound the horn before starting the machine. Make sure the work area is clear of other persons, domestic animals, tools, etc. before you operate the machine. Never allow anyone in the work area during machine operation.

Failure to comply could result in death or serious injury.

W0304A

1. Adjust the switch to position D. 2. Turn the controller (2) to select gear 1-3.

3. Select the direction of running (indicator lamp for active working position (11) goes ON).

4. Switch OFF the parking brake (brake indicator lamp goes OFF).

5. Increase RPM and use the pedal (21) to start moving the roller.

6. Use the service brake (22) to brake (decelerate) and stop the roller.

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4 - OPERATING INSTRUCTIONS

WARNING Avoid injury!

Follow ALL of the precautions listed below.

Failure to comply could result in death or serious injury.

W1091A

• Never change steering location - shifting from left-hand seat to right-hand one or vice versa while driving. Stop the roller, engage the brake and then switch to the other seat!

• Always sit on the operator seat before the machine starts moving!

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• Never drive downhill with the travel controller in the N position (idle). Use the same gear when driving downhill as you would when driving uphill (the higher the gradient, the lower the gear). See Figure 2.

• Never drive a roller of over 18 t (39683 lb) in weight on a slope with gradient over 25%.

• Never drive a roller of over 18 t (39683 lb) in weight with second or third gear engaged on a slope with a gradient over 25%.

NOTICE: Refer to Figures 3 and 4.

WARNING Roll-over hazard!

Observe the maximum permissible gradient when driving uphill and across the slope.

The values given may be lower depending on traction conditions and the actual machine weight.

Failure to comply could result in death or serious injury.

W1067A

M - machine weight

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4 - OPERATING INSTRUCTIONS

NOTICE: Do not load the engine at full capacity unless the engine coolant has reached a temperature a minimum of 60 °C (140 °F).

Never use 3rd gear to start moving! Never reverse with 2nd and 3rd gear engaged!

When reducing speed, shift to a lower gear in time! You can shift under load (Power shift).

Before driving downhill with a high gradient, reduce the speed of the machine; engage 1st gear!

The differential lock is only an option. If installed, use it only under heavy conditions (i.e. to get out of a ditch). Do not use it under normal conditions; danger of damage to differential or tires.

If the transmission fluid temperature rises over 120 °C (248 °F), stop the work, stop driving and cool the transmission fluid down to 80 – 100 °C (176 – 212 °F) in situation at increased engine speed of 1500 RPM. If the fluid heats up to 120 °C (248 °F) frequently, change the driving manner. Shift gears more frequently and clean the oil cooler!

Never use the parking brake for normal brake application.

NOTICE: After you select the direction of running via the controller and release the brake, the machine will start to move slowly even with the engine idling.

While driving, keep the engine at a rather high rpm to achieve better control of machine steering.

4-9

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4 - OPERATING INSTRUCTIONS

Selective Catalytic Reduction (SCR) system

NHIL13ENG1393AA

(1) Intake air humidity and temperature sensor (2) Air filter (3) Supply module (4) DEF/AdBlue® level and temperature sensor (5) DEF/AdBlue® quality sensor (not used) (6) Dosing module (7) DOC and mixer (8) DOC upstream temperature sensor (9) Upstream NOx sensor

1

(10) Exhaust flap (11) Engine Control Unit (ECU) (12) SCR upstream temperature sensor (13) Selective Catalyst Reduction (SCR) catalyst (14) SCR downstream temperature sensor (15) NH3 sensor (16) Downstream NOx sensor (17) Engine

The humidity in the intake to the engine (17) affects the emissions in the exhaust stream. The intake air humidity sensor (1) is located in the intake air piping to the engine between the air filter (2) and the intake manifold. The information from this sensor is sent directly to the Engine Control Unit (ECU) (11).

Engine exhaust system temperature is critical to the catalytic reactions that take place in the emissions control components. To quickly increase the catalyst temperature at initial start-up and light operating loads, there is an exhaust flap (10) located in the exhaust stream near the turbocharger. The maximum temperature of the exhaust flap is critical, therefore engine coolant is circulated through the core of this valve. Limiting NOx emissions in the exhaust stream is one of the major goals of the emission control system on these engines. The upstream NOx sensor (9) is located in the exhaust stream at the inlet to the Diesel Oxidation Catalyst (DOC) (7). The NOx sensor transmits data to the ECU via the engine CAN data bus.

A temperature sensor (8) is located at the inlet to the DOC to closely monitor temperature.

DEF/AdBlue® fluid freezes at -11 °C (12 °F). A DEF/AdBlue® fluid level and temperature sensor (4) is installed in the tank and the instrument cluster displays those levels.

The DEF/AdBlue® quality sensor (5) (when equipped) monitors the quality of the DEF/AdBlue® fluid.

To precisely control the quantity of DEF/AdBlue® fluid injected from the DEF/AdBlue® tank into the exhaust stream, a DEF/AdBlue® dosing module (6) is integrated in the outlet area of the DOC canister. The dosing valve is Pulse Width Modulation (PWM) controlled by the ECU. The ECU determines the amount of DEF/AdBlue® fluid to inject based on inputs from sensors in the exhaust stream. Pressurized DEF/AdBlue® fluid is supplied to the dosing module from the supply module (3) at approximately 9 bar (130 psi).

4-10

4 - OPERATING INSTRUCTIONS

Removal of NOx requires a chemical reaction. This chemical reaction takes place in the SCR (13). DEF/AdBlue® reacts with the SCR catalyst to convert NOx to harmless nitrogen and water vapor.

To assure that the emission system is functioning correctly, a downstream NOx sensor (16) is located in the exhaust stream at the outlet of the SCR.

Temperature is very important to the chemical reactions that take place in the emission control system. An SCR upstream temperature sensor (12) is located in the exhaust stream at the inlet of the SCR and compares the reading of the SCR downstream temperature sensor (14) located in the exhaust stream at the outlet of the SCR. The catalyst requires about 230 °C (446 °F) for the chemical reaction to take place.

The NH3 sensor (15), located at the outlet of the SCR catalyst monitors ammonia (NH3) levels to ensure the proper amount of DEF/AdBlue® is being used.

4-11

4 - OPERATING INSTRUCTIONS

Parking the unit

Machine parking WARNING Unexpected movement!

NEVER park the machine on a slope with a gradient of over 15 percent.

Failure to comply could result in death or serious injury.

W1108A

1. After the roller stops, turn ON the parking brake and shut OFF engine.

NOTICE: Do not stop the hot engine instantly but let it idle for 3 minutes. The engine and the turbocharger will cool down slowly and evenly. When the engine is in operation, the parking brake of the standing machine must be engaged. It is forbidden to park the machine on a slope with the incline exceeding 15%.

SS13G038

1

SS12D636

2

2. Switch Off the battery master switch in the direction of the arrow.

NOTICE: Wait 2 min ( 120 s ) before you switch off the battery master switch after you remove key from the ignition switch. This time limit is necessary to allow time for Diesel Exhaust Fluid (DEF)/AdBlue® to pump back into the tank and to allow time to save the data of the Engine Control Unit (ECU).

4-12

4 - OPERATING INSTRUCTIONS

3. Clean the machine of any rough dirt (scrapers and tires).

4. Conduct an overall inspection of the machine and repair any defects that occurred during operation.

5. Check tire pressure and inflate up to 8 bar (116 psi) by tube (optional equipment) or knob on the instrument board.

6. Secure the wheels with wheel chocks (if supplied with the machine).

7. Lock the cab, or the instrument board cover if the machine has no cab.

NOTICE: Fill up fuel in the engine filter before a rather long shutdown of the roller. Turn the knob along curved arrow so it pumps. This prevents the filter from drying out.

4-13

SS12D644

3

4 - OPERATING INSTRUCTIONS

4-14

5 - TRANSPORT OPERATIONS

5 - TRANSPORT OPERATIONS###_5_### Road transport

Traveling on public roads NOTICE: The standard type of the machine is not intended for driving on public road. When on the road, the machine should be transported on a vehicle. In the unavoidable situation to drive the machine on public roads for shorter distances, follow the below safety precautions.

5-1

5 - TRANSPORT OPERATIONS

Preparing for road transport

Loading the machine onto a transport trailer WARNING Transport hazard!

Follow ALL of the precautions listed below.

Failure to comply could result in death or serious injury.

W1104A

• Observe safety regulations during loading and unloading.

• Do not walk beneath the hung load.

• When using wire ropes shorter than 8.0 m (26.2 ft), insert a cross bar 1.95 m (6.40 ft) long between the ropes over the cab.

• Never use a chain.

• Be aware of roller’s actual mass, including weight and additional load in ballast spaces of roller.

• Use a crane of sufficient loading capacity.

• Use corresponding and unbroken rigging of sufficient loading capacity.

• The machine must be tied to the lifting lugs on the machine.

• Only a trained person (slinger) may perform machine tie-down.

• Keep out of the area beneath the hanging load.

Loading is best performed from the side of the drive-up ramp. If such a ramp is not available, use a crane. Use lifting lugs to hang the wire ropes.

SS13G039

5-2

1

5 - TRANSPORT OPERATIONS

Shipping transport

Machine transport (on a trailer) WARNING Avoid injury!

Know all rules, regulations, laws, and required safety equipment for transporting or operating this machine on a road or highway. See your dealer to obtain a rotating beacon, backup alarm, and other safety equipment.

Failure to comply could result in death or serious injury.

W1063A

• The roller must be transported on a vehicle on public roads (Towing the machine instead of transporting it is not permitted).

• Outside public roads, the roller can move on its own.

• During loading and unloading, the vehicle transporting the machine must be braked and mechanically locked against any undesired movement by means of wheel chocks (3).

• If the machine is equipped with a differential lock, lock in the differential before moving onto the carrier platform!

• The employee guiding the machine must communicate with the operator via the necessary communication signals. The guider must stay at one spot within the operator’s field of view (in visual contact) and beyond the reach of the roller all the times when it is moving onto or moving down from the carrier.

• While the machine is moving onto or down from the carrier, all persons except for the machine operator must be as far away as possible to avoid being hit should there be an accident (machine fall).

• No persons may stay inside cab (on platform), or on the roller during its transportation.

• Make sure the machine has been properly anchored on the carrier and mechanically secured against any longitudinal or side shift and against overturning (1). Wheels must be provided with wheel chocks (2).

NOTICE: It is recommended that the machine should be tied starting from the left rear lashing point. After the machine has been tied, the means of lashing must not be in contact with tires, because contact could result in damage to the tire.

5-3

SS12D645

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5 - TRANSPORT OPERATIONS

Recovery transport

Machine towing WARNING Transport hazard!

To tow the machine, use the optional towing hitch mounted at the front of the machine. Towing the machine without the use of a towing hitch is prohibited. Use a crane to relocate the machine. Determine the loading capacity of the crane and rigging based on the current service weight of the machine.

Failure to comply could result in death or serious injury.

W1113A

WARNING Transport hazard!

Follow ALL of the precautions listed below.

Failure to comply could result in death or serious injury.

W1104A

• Before braking off, secure the machine with wheel chocks!

• Do not touch hot parts of the machine. Risk of burning!

• Do not start the engine while the machine is being towed!

• No persons are allowed on the towed roller if the engine is not working.

• Do not tow the machine for a distance over 0.3 km (0.19 miles).

• The maximum speed limit while towing the machine is 2 km/h (1.2 mph)!

NOTE: These are general requirements for safe hauling of a damaged machine under normal conditions. Consult with your dealer regarding any and all other situations that may occur when towing.

• Parking brake will be activated, if there is not enough pressure in the braking system. In this case you have to use the fixture (1) to release the brake. See your local CASE CONSTRUCTION dealer.

The pressure shown via the pressure gauge on the dashboard must be 5.2 – 8.5 bar (75.4 – 123.3 psi).

SS12D647

1

SS12D648

2

1. Remove the floor covers between the seats.

5-4

5 - TRANSPORT OPERATIONS

2. Remove the fittings.

SS12D649

3

SS12D647

4

SS12D650

5

3. Install part (A) of the fixture into the spring cylinder (2).

Install part (B) into part (A) of the fixture to release the shoes that grip the parking brake disc.

5-5

5 - TRANSPORT OPERATIONS

5-6

6 - WORKING OPERATIONS

6 - WORKING OPERATIONS###_6_### General information

Operating the machine at high altitudes As altitude increases, the atmospheric pressure and specific gravity of intake air decrease, which in turn reduces engine performance.

If the engine emits black smoke at altitudes of over 12000 m (39370 ft), please contact your CASE CONSTRUCTION dealer.

NOTICE: The engine power is affected by the environment in which the machine is working. The machine may be used up to a maximum altitude of 12000 m (3937.0 ft).

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6 - WORKING OPERATIONS

Operating the machine at high temperatures and humidity Engine power decreases as air temperature and humidity increase.

• With every 10 °C (50 °F) of temperature increase, power drops by up to 4% (at constant humidity) • With every 10% of increased relative humidity, power drops by up to 2% (at constant temperature).

NOTE: In an environment where hydraulic oil circulates at a constant temperature of about 90 °C (194 °F), we recommend having the hydraulic oil replaced with ISO VG 100, ISO 6743/4 type HV 100.

For planetary transmission with hydraulic torque converter within the environment characterized as tropical, we recommend the Society of Automotive Engineers (SAE) 30 viscosity value.

6-2

6 - WORKING OPERATIONS

Operating the machine in extremely dusty environment • When working in a very dusty environment, please shorten the replacement intervals for suction filter elements, shorten the interval for cleaning the coolers and replacing the cab dust filter.

6-3

6 - WORKING OPERATIONS

Compaction

Sprinkling When compacting a fresh-laid asphalt coat, turn ON sprinkling and set an adequate sprinkling interval. Use appropriate separation emulsion.

SS12D639

6-4

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6 - WORKING OPERATIONS

Scrapers NOTICE: Lift the scrapers during compaction work on soil and when driving.

1. Turn the pivot on the rear scraper (2) and lay on the tires.

2. Pull the pin on front scraper (1) and lay on the tires.

3. Lift both scrapers back.

SS12D640

6-5

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6 - WORKING OPERATIONS

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7 - MAINTENANCE

7 - MAINTENANCE###_7_### General information

Basic instructions DANGER Improper operation or service of this machine can result in an accident.

Do not operate this machine or perform any lubrication, maintenance, or repair on it until you have read and understood the operation, lubrication, maintenance, and repair information.

Failure to comply will result in death or serious injury.

D0010A

WARNING Maintenance hazard!

Always perform all service procedures punctually at the intervals stated in this manual. This ensures optimum performance levels and maximum safety during machine operation.

Failure to comply could result in death or serious injury.

W0132A

WARNING Pressurized system!

Before attempting any service procedure, it is your responsibility to know the number of accumulators on the machine, and the correct procedure for releasing the pressure of each accumulator.

Failure to comply could result in death or serious injury.

W0136A

WARNING Avoid injury!

Read the operator’s manual. Fasten your seat belt. Do not allow riders on the machine. Keep others away.

Failure to comply could result in death or serious injury.

W1382A

WARNING Improper operation or service of this machine can result in an accident.

Do not modify or repair ROPS or FOPS in any manner.

Failure to comply could result in death or serious injury.

W1556A

WARNING Explosion hazard!

DO NOT use ether starting fluid. Explosion, death, serious personal injury, or serious engine damage could occur.

Failure to comply could result in death or serious injury.

W0148B

Servicing your machine NOTICE: While any company can perform necessary maintenance or repairs on your equipment, CASE CONSTRUCTION strongly recommends that you use only authorized CASE CONSTRUCTION dealers and products that meet given specifications. Improperly or incorrectly performed maintenance and repair voids the equipment warranty and may affect service intervals.

NOTICE: Extreme working and environmental conditions require shortened service intervals.

Use CASE CONSTRUCTION fluids, lubricants, and filters for the best protection and performance of your machine.

All fluids, lubricants, and filters must be disposed of in compliance with environmental standards and regulations.

Contact your dealer with any questions regarding the service and maintenance of this machine.

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7 - MAINTENANCE

Read the safety decals and information decals on the machine. Read the Operator’s Manual and safety manual.

Understand the operation of the machine before you start any service.

Before you service the machine, put a 'Do Not Operate' tag on the steering wheel or over the key switch. Ensure the tag is at a location where everyone who might operate or service the machine may see clearly. One tag is included with your new machine. Additional tags are available from your CASE CONSTRUCTION dealer.

Environment Before you service the machine and before you dispose of the old fluids, lubricants and filters, always remember the environment • Do not pour oil or fluids on the ground, down drains or into containers that can leak.

• Dispose of all old fluids, lubricants and filters in accordance with local regulations.

• Check with your local environmental recycling center or your local dealer for correct information.

Plastic and resin parts • Do not use gasoline, paraffin, paint thinner, etc., when cleaning plastic, e.g.; console, instrument cluster, monitors and gauges, etc. Using gasoline, paraffin, paint thinner, etc., will cause color fading, cracking or deformation of the parts being cleaned.

• Use only water, mild soap and a soft cloth when you clean these parts.

General safety before you service Unless otherwise instructed, always perform these steps before you service the machine: 1.

Park the machine on a flat, level surface.

2.

Place the direction control lever and the transmission in NEUTRAL.

3.

Set the park brake to the ON position.

4.

Shut down the engine.

5.

Place wheel chocks to block wheels and prevent machine movement.

6.

Place a 'Do Not Operate' tag on the key switch so that it is visible to other workers or remove the key.

7.

Allow all components to cool down prior to starting work.

8.

Release all hydraulic system pressure.

9.

Release any accumulator pressure for appropriate system.

Clean the grease fittings before lubrication. Clean around plugs and filler holes before adding fluid. No dust or dirt must enter the components or the circuits. Wear suitable clothing, and use the necessary safety equipment.

Any modification to this machine without prior authorization could cause serious injury. Do not make any modifications without authorization. Consult your authorized dealer.

The service intervals in this chapter refer to normal operating conditions. During the first operation period of a new machine or rebuilt component and under particularly severe conditions, the service intervals should be carried out more frequently.

Take particular care to replace all filters regularly. Clean filters mean longer engine running life.

Oils and fluids must be disposed of properly.

Hour meter The hour meter enables service operations to be scheduled. Its hourly indications are the same as those of a clock when the engine is running.

Servicing intervals are carefully calculated to guarantee safe and efficient machine operation.

Be sure to carry out all the servicing operations properly as defined in this manual.

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7 - MAINTENANCE

Variable periodic maintenance Some working environments require that maintenance be performed more frequently. Dust, dirt, moisture, extreme hot or cold, and many other factors should be taken into consideration when servicing the machine. Certain equipment or auxiliary tools may cause more stress on hydraulics, drivetrain, engines, or filters.

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7 - MAINTENANCE

Tightening torques Confirm regularly that no loosening of bolted connections has occurred.

Use the torque wrenches to do the tightening.

Thread size M6 M8 M8x1 M10 M10x1.25 M12 M12x1.25 M14 M14x1.5 M16 M16x1.5 M18 M18x1.5 M20 M20x1.5 M22 M22x1.5 M24 M24x2 M27 M27x2 M30 M30x2

For the screws 8.8 (8G) 10 N·m (7.4 lb ft) 24 N·m (25 lb ft) 19 N·m (14 lb ft) 48 N·m (35.4 lb ft) 38 N·m (28 lb ft) 83 N·m (61.2 lb ft) 66 N·m (48.7 lb ft) 132 N·m (97.3 lb ft) 106 N·m (78.2 lb ft) 200 N·m (147.5 lb ft) 160 N·m (118 lb ft) 275 N·m (202.8 lb ft) 220 N·m (162.2 lb ft) 390 N·m (287.6 lb ft) 312 N·m (230.1 lb ft) 530 N·m (390.9 lb ft) 425 N·m (313.4 lb ft) 675 N·m (497.8 lb ft) 540 N·m (398.2 lb ft) 995 N·m (733.8 lb ft) 795 N·m (586.3 lb ft) 1350 N·m (995.7 lb ft) 1080 N·m (796.6 lb ft)

For the screws 10.9 (10K) 14 N·m (10.3 lb ft) 34 N·m (25 lb ft) 27 N·m (19.9 lb ft) 67 N·m (49.4 lb ft) 54 N·m (39.8 lb ft) 117 N·m (86.2 lb ft) 94 N·m (69.3 lb ft) 185 N·m (136.4 lb ft) 148 N·m (109.1 lb ft) 285 N·m (210.2 lb ft) 228 N·m (168.1 lb ft) 390 N·m (287.6 lb ft) 312 N·m (230.1 lb ft) 550 N·m (405.6 lb ft) 440 N·m (324.5 lb ft) 745 N·m (549.4 lb ft) 590 N·m (435.1 lb ft) 950 N·m (700.6 lb ft) 760 N·m (560.5 lb ft) 1400 N·m (1032.5 lb ft) 1120 N·m (826 lb ft) 1900 N·m (1401.3 lb ft) 1520 N·m (1121 lb ft)

The figures given in the chart are torques at dry thread (with coefficient of friction = 0.14). These figures do not apply to a lubricated thread.

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7 - MAINTENANCE

Chart showing the torques for cap nuts with sealing O-ring – hoses Wrench size 14 17

Thread size 12x1.5 14x1.5

19

16x1.5

22

18x1.5

24

20x1.5

27

22x1.5

30 32

24x1.5 26x1.5

36

30x2

41

36x2

50

42x2

50

45x2

Hose size 6 8 8 10 10 12 12 14 15 16 18 20 22 25 28 30 35 38 42

Nominal 20 N·m (15 lb ft) 38 N·m (28 lb ft)

Tightening torques Minimum 15 N·m (11 lb ft) 30 N·m (22 lb ft)

Maximum 25 N·m (18 lb ft) 45 N·m (33 lb ft)

45 N·m (33 lb ft)

38 N·m (28 lb ft)

52 N·m (38 lb ft)

51 N·m (38 lb ft)

43 N·m (32 lb ft)

58 N·m (43 lb ft)

58 N·m (43 lb ft)

50 N·m (37 lb ft)

65 N·m (48 lb ft)

74 N·m (55 lb ft)

60 N·m (44 lb ft)

88 N·m (65 lb ft)

74 N·m (55 lb ft) 105 N·m (77 lb ft)

60 N·m (44 lb ft) 85 N·m (63 lb ft)

88 N·m (65 lb ft) 125 N·m (92 lb ft)

135 N·m (100 lb ft)

115 N·m (85 lb ft)

155 N·m (114 lb ft)

166 N·m (122 lb ft) 140 N·m (103 lb ft) 192 N·m (142 lb ft) 240 N·m (177 lb ft) 210 N·m (155 lb ft) 270 N·m (199 lb ft) 290 N·m (214 lb ft) 255 N·m (188 lb ft) 325 N·m (240 lb ft) 330 N·m (243 lb ft) 280 N·m (207 lb ft) 380 N·m (280 lb ft)

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7 - MAINTENANCE

Chart showing the torques for necks with sealing edge, or with flat gasket

Chart showing the torques for plugs with flat gasket

G-M G 1/8 G 1/4 G 3/8 G 1/2 G 3/4 G1 G 11/4 G 11/2

Tightening torque 25 N·m (18 lb ft) 40 N·m (30 lb ft) 95 N·m (70 lb ft) 130 N·m (96 lb ft) 250 N·m (184 lb ft) 400 N·m (295 lb ft) 600 N·m (443 lb ft) 800 N·m (590 lb ft)

G-M G 1/8 G 1/4 G 3/8 G 1/2 G 3/4 G1 G 11/4 G 11/2

Tightening torque 15 N·m (11 lb ft) 33 N·m (24 lb ft) 70 N·m (52 lb ft) 90 N·m (66 lb ft) 150 N·m (111 lb ft) 220 N·m (162 lb ft) 600 N·m (443 lb ft) 800 N·m (590 lb ft)

10 x 1 12 x 1.5 14 x 1.5 16 x 1.5 18 x 1.5 20 x 1.5 22 x 1.5 26 x1.5 27 x 1.5 33 x 1.5 42 x 1.5 48 x 1.5

25 N·m (18 lb ft) 30 N·m (22 lb ft) 50 N·m (37 lb ft) 60 N·m (44 lb ft) 60 N·m (44 lb ft) 140 N·m (103 lb ft) 140 N·m (103 lb ft) 220 N·m (162 lb ft) 250 N·m (184 lb ft) 400 N·m (295 lb ft) 600 N·m (443 lb ft) 800 N·m (590 lb ft)

10 x 1 12 x 1.5 14 x 1.5 16 x 1.5 18 x 1.5 20 x 1.5 22 x 1.5 26 x1.5 27 x 1.5 33 x 1.5 42 x 1.5 48 x 1.5

13 N·m (10 lb ft) 30 N·m (22 lb ft) 40 N·m (30 lb ft) 60 N·m (44 lb ft) 70 N·m (52 lb ft) 90 N·m (66 lb ft) 100 N·m (74 lb ft) 120 N·m (89 lb ft) 150 N·m (111 lb ft) 250 N·m (184 lb ft) 400 N·m (295 lb ft) 500 N·m (369 lb ft)

RAIL14COM0272AC

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RAIL14COM0273AC

7-6

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7 - MAINTENANCE

General specification - Diesel fuel Only use diesel fuel that conforms to North American standard ASTM D975 Grade No. 2-D S15 or equivalent in your engine. Do not use any other low grade diesel fuel.

NOTE: When operating the machine in very cold climates, the use of winter blended fuel is permitted for a short period of time. See your fuel supplier for winter fuel requirements in your area.

NOTICE: Use of other low grade diesel fuels will result in loss of engine power, high fuel consumption, and damage to the exhaust aftertreatment system (if equipped).

Fuel conditioner Diesel fuel conditioner is available from your CASE CONSTRUCTION dealer. Instructions for the use of the fuel conditioner is on the container.

The use of diesel fuel conditioner will: • Clean fuel injectors, valves, and manifolds for increased service life

• Separate moisture from the fuel • Stabilize fuel in storage NOTICE: Use only CASE CONSTRUCTION approved biocide additives to prevent damage to the exhaust aftertreatment system (if equipped).

• Disperse insoluble gummy deposits that form in the fuel system

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7 - MAINTENANCE

General specification - Biodiesel fuels Biodiesel usage in CASE CONSTRUCTION products

suppliers are allowed to use up to 5% biodiesel fuel (B5) to supply the network.

Introduction to Fatty Acid Methyl Ester (FAME) biodiesel

• United States Biodiesel Fuel Specification ASTM D7467 provides specifications for diesel and biodiesel blends from B5 to B20.

FAME biodiesel, called biodiesel fuel in the following section, consists of a family of fuels derived from vegetable oils treated with methyl esters.

There are two main biodiesel fuel types: Rapeseed Methyl Ester (RME) and Soybean Methyl Ester (SME).

RME is a blend of rapeseed and sunflower methyl ester, and is the preferred crop in Europe. SME is the preferred crop in the United States.

Biodiesel fuel is a renewable alternative fuel source. Its use and development is promoted worldwide, especially in Europe and in the United States.

NOTICE: Your emissions control system is compatible with up to 5% biodiesel fuel (B5). Be aware that the use of biodiesel fuel that does not comply with the standards mentioned in this section could lead to severe damage to the engine, fuel system or aftertreatment system of your machine. The use of non-approved fuels may void CASE CONSTRUCTION Warranty coverage.

Biodiesel can be used to run Tier 4B (final) and Stage IV diesel engines only when blended with standard diesel fuel: • B5: indicates the blend of 5% biodiesel and 95% diesel fuels.

• B20: indicates the blend of 20% biodiesel and 80% diesel fuels. Do not use.

Biodiesel fuel has several positive features in comparison with diesel fuel: • Biodiesel fuel adds lubricity to the fuel, which is beneficial in many circumstances, particularly as sulfur and aromatics are removed from the fuel.

• Biodiesel has a greater cetane number and burns cleaner.

• Biodiesel produces less particulate matter and reduces smoke emissions.

Pure biodiesel blend stock (B100) specification is covered by the following requirements: • ASTM D6751 - Standard specification for biodiesel fuel blend stock (B100) for middle distillate fuels.

NOTE: ASTM D6751 specification has been updated to improve the quality of biodiesel in the market place.

Before raw oil can be converted into usable biodiesel fuel, it must undergo transesterification to remove glycerides. During the transesterification process, the oil reacts with an alcohol to separate the glycerine from the fat or vegetable oil. This process leaves behind two products: methyl ester (the chemical name for biodiesel) and glycerine (a byproduct usually sold for use in soaps or other products).

NOTICE: Biodiesel fuels approved for use in the CASE CONSTRUCTION equipment must be transesterified and comply with the latest North America Standard ASTM D6751.

NOTICE: Cold Pressed Biodiesel, Cold Pressed Oil, Straight Vegetable Oil (SVO), or more generally unrefined vegetable oils used as motor fuel, are fuels that are normally made from Rapeseed oil or similar high oil content crops. These kinds of fuel are not transesterified, so they do not fulfil the ASTM D6751 requirements. There is no recognized quality standard available for these types of fuel. Therefore the use of Cold Pressed Biodiesel, Cold Pressed Oil, Straight Vegetable Oil (SVO), or more generally unrefined vegetable oils used as motor fuel are NOT APPROVED at any blend in any CASE CONSTRUCTION product.

NOTICE: Any engine and fuel injection equipment fitted to a CASE CONSTRUCTION vehicle found to have run with any blend of NON-APPROVED fuel (fuel not fulfilling the specification described in the requirement ASTM D6751) will no longer be covered for Warranty by CASE CONSTRUCTION.

• Biodiesel is fully biodegradable and non-toxic.

Biodiesel fuel usage conditions

Diesel and biodiesel fuel specifications Tier 4B (final) and Stage IV diesel fuel specifications are covered by the following:

You must stringently follow the biodiesel fuel usage conditions. Incorrect application of the biodiesel fuel usage conditions could lead to severe damage to the engine, fuel injection equipment and aftertreatment system.

• ASTM D975, Standard Specification for Diesel Fuel Oils. (15 ppm sulfur maximum.)

The main concerns related to operation with biodiesel fuels are:

Biodiesel blends are covered by:

• Filters and injector blockage caused by poor fuel quality.

• United States Diesel Fuel Specification ASTM D975 allows up to 5% biodiesel since 2009. United States fuel

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7 - MAINTENANCE

• Wear and corrosion of internal components due to water content, which affects lubricity.

• Deterioration of some rubber sealing compounds in the fuel system.

• Biodiesel oxidation, which can lead to the formation of deposits that can harm the fuel injection system.

NOTICE: Any problem in the engine fuel injection equipment associated with non-compliance to the following conditions for biodiesel fuel handling and maintenance will not be covered for Warranty by CASE CONSTRUCTION. Purchase biodiesel fuel from a trusted supplier who understands the product and maintains acceptable fuel quality. The National Biodiesel Board awards BQ-9000® accreditation to biodiesel marketers and producers that meet strict quality and consistency standards. Biodiesel users in North America are strongly encouraged to purchase biodiesel blends from the BQ-9000® Certified Marketers and sourced from the BQ-9000® Accredited Producers found on the BQ-9000® website.

The use of biodiesel blends up to B5 will not void the CASE CONSTRUCTION warranty as long as the following conditions for biodiesel fuel handling and maintenance are stringently followed: Biodiesel fuel must be pre-blended by the supplier. Mixing biodiesel fuels on-site can result in an incorrect mixture that could damage the engine and/or fuel system.

NOTICE: CASE CONSTRUCTION may void your warranty if the problem is associated with poor fuel quality due to improper blending. It is the responsibility of the fuel supplier and/or yourself to ensure the right type of fuel and blend is delivered and used.

Storage The machine should not be stored for more than 6 months with biodiesel in the fuel system. For longer storage time, it is strongly suggested that only regular #2 diesel fuel is used.

NOTE: If storage for longer than 6 months is necessary, the engine must be run on regular #2 diesel for a minimum of 20 hours to flush the biodiesel fuel out of the fuel system prior to storage.

Biodiesel is highly hygroscopic and tends to collect water more than diesel fuel. This increases the risk of algae and bacteria growth which can cause severe damage to the fuel injection system. Keep the machine fuel tanks and on-site storage tanks as full as possible to limit the amount of air and water vapors inside the tank. Drain water from the tanks at least once a week.

NOTICE: Use only CASE CONSTRUCTION approved biocide additives on Tier 4B (final) and Stage IV engines with an exhaust aftertreatment system.

Limited B10 biodiesel approval CASE CONSTRUCTION approves the use of up to B10 on Tier 4B (final) and Stage IV engines only in Minnesota (or other States & Provinces) where the state legislation mandates its usage during the months of April to September only and the state legislation mandates strict compliance of the B10 to specification ASTM D7467. The B10 must consist of a blend of S15 #2D Diesel Fuel per ASTM D975 and B100 blend stock per ASTM D6751 only.

7-9

7 - MAINTENANCE

Engine lubrication system - General specification CASE CONSTRUCTION prefers the use of CASE AKCELA UNITEK NO. 1™ SBL CJ-4 engine oil in your engine.

This multi-viscosity oil will lubricate your engine correctly under all operating conditions. CASE AKCELA UNITEK NO. 1™ SBL CJ-4 engine oil has a maximum service change interval of 500 h.

You may also use CASE AKCELA NO. 1™ ENGINE OIL in your engine. CASE AKCELA NO. 1™ ENGINE OIL has a maximum service change interval of 400 h.

You may use other engine oils if the engine oils meet API CJ-4 performance requirements. The maximum service change interval for these engine oils is 250 h.

CASE CONSTRUCTION engine oils exceed API CJ-4 performance requirements.

See the following chart for recommended viscosity at varying ambient air temperature ranges.

NOTE: Do not put performance additives or other oil additive products in the engine crankcase. CASE CONSTRUCTION develops the oil change intervals given in this manual from tests with CASE CONSTRUCTION lubricants.

For machines with Tier 4B (final) engines

(H) (H)

0W-40 CJ-4 UNITEK to CNH MAT3521 0W-40 API CJ-4* (H) (H)

10W-40 CJ-4 UNITEK to CNH MAT3521 10W-40 API CJ-4* (H) (H)

-40 °C -40 °F

-30 °C -22 °F

-20 °C -4 °F

-10 °C 14 °F

15W-40 CJ-4 to CNH MAT3522** 15W-40* API CJ-4* 0 °C 32 °F

10 °C 50 °F

20 °C 68 °F

30 °C 86 °F

40 °C 104 °F

50 °C 122 °F

(H) CASE CONSTRUCTION recommends the use of an engine oil pan heater or coolant block heater in this range. * Maximum engine oil service change interval is 250 h **Maximum engine oil service change interval is 400 h

7-10

7 - MAINTENANCE

Consumables Engine Oil type Oil exchange capacity with filter (approximate.)

Cooling system Coolant type

CASE AKCELA UNITEK NO. 1™ SBL CJ-4 9.5 L (2.5 US gal) CNH XHD HEAVY DUTY COOLANT / ANTI-FREEZE antifreeze 50% water 50% 20.5 L (5.4 US gal)

System coolant capacity Hydraulic system Oil type Tank capacity Fuel Tank capacity DEF tank Tank capacity Air conditioning system Refrigerant type Refrigerant capacity Sprinkling tank Fluid type Tank capacity

CASE AKCELA NEXPLORE™ FLUID 22.0 L (5.8 US gal) 250 L (66 US gal) 22.0 L (5.8 US gal) R134A 1.2 kg (2.65 lb) Water 390 L (103 US gal)

7-11

7 - MAINTENANCE

Maintenance planning

Maintenance chart Change fluid Replace Cleaning Filling Check

Grease Adjust Drain fluid Bleed Tighten

Maintenance action

Page no.

Every 20 hours of operation or daily x 7-14 Check engine oil level x 7-16 Check engine coolant level x 7-17 Check engine cooling fan and drive belt x 7-18 Check the engine and exhaust pipe intake manifold x 7-19 Check air filter dust valve x 7-20 Check hydraulic reservoir oil level x 7-21 Check the brake fluid level x 7-22 Check brake operation x 7-24 Refill the water tank x 7-25 Clean and drain water separator x Transmission oil level check 7-26 x 7-27 Instrument panel and Indicators - Check x 7-29 Check the DEF/AdBlue® tank level/topping up fluid Initial 50 hours x 7-30 Check the tire pressure Initial 100 hours x 7-32 Transmission oil filter Every 100 hours (weekly) x 7-34 Check the tire pressure Initial 250 hours x 7-36 Change oil in differential x 7-38 Change oil in rear axle Every 250 hours x 7-39 Check the engine intake manifold and air filter sensor x Machine lubrication 7-41 Every 500 hours of operation or every 6 months x 7-43 Engine oil and engine oil filter x 7-46 Fuel filters x 7-49 Engine air filters x 7-51 Check the engine coolant level x 7-52 Transmission oil filter x 7-54 Check oil in differential x 7-56 Check oil in axle x 7-57 Wiring x 7-58 Air-conditioning refrigerant x 7-59 Air conditioner filters x 7-61 Cab air filter x 7-62 DEF/AdBlue® supply module filter x Engine belts 7-65 Every 1000 hours or yearly x Battery check and cleaning 7-66 x 7-68 Service brakes - adjust x 7-71 Front wheels - Check x 7-72 Aftercooler x Air-conditioning compressor mounting 7-73 7-12

7 - MAINTENANCE

Change fluid Replace Cleaning Filling Check

Grease Adjust Drain fluid Bleed Tighten

Maintenance action

Page no. x x

Transmission oil Change oil in differential Air dryer

7-74 7-76 x 7-78 Every 2000 hours of operation or every 2 years x 7-79 Change oil in rear axle x 7-82 Hydraulic oil and filter x Front axle hydraulic cylinders 7-84 x 7-86 Brake fluid x 7-89 Air-conditioning system - Check Every 6000 hours of operation or every 4 years x Engine coolant 7-90 As required x 7-93 Fuel pre-filter water separator x Fuel system bleed 7-94 x Radiator and coolers 7-95 x 7-96 Purge of the Selective Catalytic Reduction (SCR) system x 7-97 Sprinkling system filters x 7-98 Scrapers x Wheel nuts torque 7-99 x Machine cleaning 7-100 x Air compressor 7-101 x 7-102 Tightening torques

7-13

7 - MAINTENANCE

Every 20 hours of operation or daily

Check engine oil level NOTICE: Do not run the engine unless it has the correct level of engine oil.

1. Shut off the engine and wait approximately 3 min for oil to drain into the crankcase sump.

2. Pull out the oil dipstick and wipe it clean of oil.

3. Push the dipstick all the way back and pull it out again to read the oil level.

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4. Make sure the level is between the marks stamped on the dipstick. The MIN (low) marks shows the lowest permitted oil level and the MAX (high) mark shows the highest permitted level.

5. If needed, fill oil via the filler neck.

7-14

7 - MAINTENANCE

Oil specification and capacity Use CASE AKCELA NO. 1™ ENGINE OIL CI-4 SAE 15W-40 Engine oil SAE 15W - 40 (All seasons) / CASE AKCELA NO. 1™ ENGINE OIL CI-4 SAE 10W-30 Engine oil SAE 10W - 30 (Winter), MAT 3507 engine oil or an oil meeting the following specification: • SAE 10W - 30 • SAE 5W30 • API CF-4 • API CI4 • API CJ-4 NOTICE: For machines operating in cold regions, refer to Page 7-10.

Engine oil capacity: 9.5 L (2.5 US gal).

7-15

7 - MAINTENANCE

Check engine coolant level WARNING Burn hazard!

Do not handle any service fluid (engine coolant, engine oil, hydraulic oil, etc.) at temperatures that exceed 49 °C (120 °F). Allow fluids to cool before proceeding.

Failure to comply could result in death or serious injury.

W0330B

WARNING Hot liquid under pressure!

Scalding can result from fast removal of the radiator cap. Check and service the engine cooling system according to the maintenance instructions in this manual.

Failure to comply could result in death or serious injury.

W0163A

Check the coolant level with the engine at rest, cooled down below 50 °C (122 °F). Make sure the level is between the minimum (MIN) and maximum (MAX) marks.

NOTICE: Wait to remove the filler plug only after engine coolant temperature drops below 50 °C (120 °F).

NOTICE: Do NOT use any additives to repair cooling system leaking into the engine coolant!

NOTICE: Do NOT refill cold coolant in hot engine. This will damage the engine castings.

RAIL19COM0587AA

Coolant specification and capacity Use CNH XHD HEAVY DUTY COOLANT / ANTI-FREEZE or a coolant meeting the following specification: • ASTM D6210 Type 1-FF. The coolant is a water and antifreeze mixture containing: • 50% water • 50% antifreeze Capacity: 20.5 L (5.4 US gal)

7-16

1

7 - MAINTENANCE

Check engine cooling fan and drive belt Engine cooling fan 1. Visually inspect the cooling air fan. If material is missing or there are cracks, deformations, etc., replace the cooling air fan.

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RAIL19COM0589AA

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Cooling fan drive belt 2. Visually inspect the belt. If longitudinal cracks or smooth, bright flats appear on the belt, if belt edges are frayed or if there are extracted parts of material, then the belt must be adjusted or replaced.

7-17

7 - MAINTENANCE

Check the engine and exhaust pipe intake manifold Intake manifold 1. Check the tightness of the engine intake manifold.

2. Make sure that the hoses are not damaged and that the tightening clips are not missing.

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Exhaust manifold, pipe and catalytic converter 3. Check the tightness of the exhaust pipe.

4. Make sure that the tightening clips are not missing.

NOTICE: If the exhaust pipe with a flexible part between the engine and the catalytic converter shows any leak or damage, the machine cannot be operated until the defect is fixed.

7-18

7 - MAINTENANCE

Check air filter dust valve NOTICE: Do not operate the machine if dust valve is damaged.

1. Any trapped dust will automatically be emptied during machine operation. We recommend the periodic cleaning of the exit slit.

2. Press to remove any trapped dust.

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3. If the machine is fitted with an air pre-cleaner, clean the vessel (1) when filled with dirt up to the mark. by first unscrewing nut (2) and removing cover (3).

4. To clean the pre-cleaner vessel, (1), remove the nut (2), and remove the cover (3).

7-19

7 - MAINTENANCE

Check hydraulic reservoir oil level NOTICE: The engine can be started only after the oil is filled up.

1. Open the oil tank cover (1).

2. Check and maintain the oil level (2). If oil gets too low, an indicator light will come ON and the engine will stop.

RAIL19COM0594AA

Hydraulic oil specifications: 3. Use CASE AKCELA HY-TRAN® ULTRA™ HYDRAULIC TRANSMISSION OIL, MAT 3505 or an oil meeting the following specification: • API GL-4 • SAE 10W - ISO VG-46 NOTICE: Oil quality and cleanliness are of utmost importance for the reliability and life of the hydraulic system. Deviation from the prescribed oil specification may lead to severe damage and void warranty.

4. or use , TUTELA HYDROSYSTEM AW 46 , MAT 3508 or an oil meeting the following specification: • DIN 51524 PART 3 HV46 • ISO VG-46 5. Only for machine that operate in hot environments, CASE AKCELA AW HYDRAULIC FLUID 68 HV ( MAT 3508) hydraulic oil or an oil meeting the following specification is recommended: • DIN 51524 PART 3 HV68 • ISO VG-68 NOTICE: Consult your dealer for the correct oil specification to be used.

Capacity: 6. Hydraulic systems: 22 L (5.81 US gal)

7-20

1

7 - MAINTENANCE

Check the brake fluid level WARNING Chemical hazard!

Store brake fluid tightly sealed in its original container. Follow the manufacturer's instructions when handling brake fluid.

Failure to comply could result in death or serious injury.

W1111A

1. Check the brake fluid level in the reservoir (1). Keep its level between minimum (MIN) and maximum (MAX).

2. Clean the filler cap (2) and filler neck (3) before filling up.

RAIL19COM0595AA

Check the following if the fluid level has dropped: Pipes and hoses of the system Connection tightness Brake master cylinder Brake cylinders in rear axle wheels NOTICE: Brake fluid will cause damage to painted parts of the machine.

When filling up, be careful not to spill fluid over the machine or outside the machine.

Brake fluid specifications and capacity Use CASE AKCELA DOT 4 FLUID or an oil meeting the following specifications: • SAE J1703 • SAE J1704 • ISO 4925 • NHTSA 116-DOT 4 NOTE: Oil that confirms to DOT3 can also be used.

3. Capacity: 1.75 L (0.46 US gal)

7-21

1

7 - MAINTENANCE

Check brake operation NOTICE: If the brake operation is not correct, the machine must be taken out of service and the defect corrected.

Inspection of service brake operation 1. Start the machine on a level surface as described in the Operation Manual.

2. Deactivate the parking brake using the switch (5) on the dashboard and press the service brake pedal (56).

3. Set the first speed gear on the drive control (54), select driving direction forward (F) and press the accelerator pedal (55).

RAIL19COM0596AA

4. If the machine stays in place, the service brake is in good condition.

5. If the machine starts moving, stop it using the emergency brake button (10) and turn off the engine. The machine must be put out of operation immediately until the service brake is repaired.

6. After repair or maintenance, check the service brake operation again.

Inspection of parking brake operation 7. Start the machine on a level surface as described in the Operation Manual.

8. Leave the parking brake (5) switch in the braked position.

9. Set the first speed gear on the drive control (54), select driving direction forward (F) and press the accelerator pedal (55).

10. If the machine stays in place, the parking brake is in good condition.

11. If the machine starts moving, stop it using the service brake pedal (56) and turn off the engine.

NOTICE: Use wheel chocks to secure the wheels.

12. The machine must be put out of operation immediately until the parking brake is repaired.

13. After repair or maintenance, check the parking brake operation again.

Inspection of emergency brake operation 14. Start the machine on a level surface as described in the Operation Manual.

15. Deactivate the parking brake using the switch (5) on the dashboard.

7-22

1

7 - MAINTENANCE

16. Set the first speed gear on the drive control (54), select driving direction forward (F).

NOTE: The machine will start moving slowly.

17. Press down the emergency brake button (10).

18. If the machine stops and the engine turns off, the emergency brake is in good condition.

19. If the machine does not stop and the engine does not turn on, use the service brake (56) to stop the machine, move the drive control (54) to neutral and activate the parking brake using the switch (5).

20. Check the parking brake operation.

21. The machine must be put out of operation immediately until the emergency brake is repaired.

22. After repair or maintenance, check the emergency brake operation again.

7-23

7 - MAINTENANCE

Refill the water tank Open the cap and fill up with clean water.

RAIL19COM0597AA

7-24

1

7 - MAINTENANCE

Clean and drain water separator 1. Ensure that the system has full air pressure in the air tank according to the brake circuit pressure gauge.

2. Shut off the engine and switch on the parking brake.

3. Pull the drain valve chain to confirm valve operation is ok.

SS12D625

7-25

1

7 - MAINTENANCE

Transmission oil level check 1. Open and lift off the cover between the pedals on the floor of the machine.

NOTICE: Check with the engine idling at a fluid temperature of 82 – 93 °C (179.6 – 199.4 °F). It is best to check level after the machine operation has ended.

SS12E007

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SS12E008

2

2. Unscrew and pull out the dipstick.

3. Wipe the oil off of the dipstick and reinsert it.

4. Pull it out once more and check the fluid level.

It must reach the upper gauge line. Fill in the same neck and screw in the dipstick.

Oil specification and capacity Use CASE AKCELA ATF, ATF DEXRON II transmission oils or an oil meeting the following specifications: 1.

SAE 10W - DEXRON II

NOTE: Oil that confirms to SAE 30 can also be used in tropical weather NOTICE: Never use engine oils, transmission fluids or DEXRON III. Capacity: 21.5 L (5.68 US gal)

7-26

7 - MAINTENANCE

Instrument panel and Indicators - Check NOTICE: During operation, continuously check the instruments and indicator lamps.

NOTICE: Use the alarm horn to signal the engine starting and check that nobody is exposed to risk by starting of the engine!

1. Turn ON the switches to test lights, warning lamps, traffic indicator lights, and hazard warning beacon.

SS12E009

1

SS12E010

2

SS13G040

3

2. Turn the Ignition Switch to position I (check if travel controllers are in the idle position N and the parking brake is switched ON). The indicator lamps for charging, idle position, and parking brake must light up. Check the multifunctional display and horn.

3. Start the engine.

The indicator lamp for charging must go OFF. Check the engine oil pressure via the display. Press the Emergency Stop button and the engine will stall.

4. Start the machine as described in the Operation Manual. When switching off the parking brake switch, check that the brake indicator lamp goes off. When pulling off, check that the corresponding indicator lamp of the activated seat goes on and the neutral position indicator goes off.

7-27

7 - MAINTENANCE

5. Engage a gear, turn OFF the Parking Brake Switch; the indicator lamp of the enabled position will light up and the indicator lamps for the brake (when air pressure reaches 5.3 bar (76.9 psi)) and neutral will go out.

SS12E012

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SS12E013

5

6. Shut off the engine.

Test the indicator lamp for brake failure. “Floor” the brake pedal repeatedly several times to lower air pressure in line with the pressure gauge to 5.2 bar (75.4 psi); the indicator lamp for brake failure must light up and an alarm signal must sound.

7-28

7 - MAINTENANCE

Check the DEF/AdBlue® tank level/topping up fluid 1. Check the DEF/ADBLUE® volume on the screen and refill if necessary.

2. To refill, remove the tank cap.

3. Refill the tank with DEF/ADBLUE®.

4. Add the necessary volume DEF/ADBLUE® to fill the tank or a minimum of 10.0 L (2.6 US gal).

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1

NOTICE: Using other fluids than prescribed will cause irreparable damage of the SCR system.

NOTICE: If incorrect fluid is used, never switch the ignition on or start the engine!

NOTICE: DEF/ADBLUE® concentration is monitored by the control unit. When the quality requirements are breached, engine power is reduced.

NOTICE: Refill with the engine off!

NOTICE: Maintain cleanliness. Prevent contamination of the system with surrounding dust.

NOTE: The DEF/ADBLUE® reservoir holds 22.0 L (5.8 US gal)

7-29

7 - MAINTENANCE

Initial 50 hours

Check the tire pressure WARNING Explosion hazard!

Always maintain correct tire pressure as indicated in this manual. DO NOT inflate tires above the recommended pressure. Excessive pressure could result in tire failure.

Failure to comply could result in death or serious injury.

W0109A

1.

Check the pressure of tires inflated as required for operation based on the values in the table when cold (before driving) at temperatures of 18 – 21 °C (64 – 70 °F).

2.

Connect the tire inflation hose to the mounted adapter instead of the tire inflation valve on the standard version of the roller. A pressure gauge, complete with inflation hose, is included in the machine equipment.

NOTICE: When inflating, check the following: The valve and whether it has a protective cap. The external condition of the tires and whether there is damage (due to local deformation, part of rubber separated, cracks, fissures).

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Contact area and effective load depending on wheel load and tire inflation

11.00-20 / 18 PLY compactor without pattern 3 bar (43.5 psi) 4 bar (58 psi) Tire inflation bar (psi)

5 bar (72.5 psi) 6 bar (87 psi) 7 bar (101.5 psi) 8 bar (116 psi)

11.00-20 / 18 PLY compactor without pattern

Contact area cm² (ft²) Load per one wheel - kg (lb) 1300 kg 1500 kg 2000 kg 2500 kg (2866 lb) (3307 lb) (4409 lb) (5512 lb) 0.0409 m² 0.0442 m² 0.0531 m² 0.0605 m² (0.44 ft²) (0.48 ft²) (0.57 ft²) (0.65 ft²) 0.0385 m² 0.0416 m² 0.0495 m² 0.0570 m² (0.41 ft²) (0.45 ft²) (0.53 ft²) (0.61 ft²) 0.0358 m² 0.0390 m² 0.0464 m² 0.0537 m² (0.39 ft²) (0.42 ft²) (0.50 ft²) (0.58 ft²) 0.0334 m² 0.0364 m² 0.0434 m² 0.0507 m² (0.36 ft²) (0.39 ft²) (0.47 ft²) (0.55 ft²) 0.0311 m² 0.0345 m² 0.0425 m² 0.0496 m² (0.33 ft²) (0.37 ft²) (0.46 ft²) (0.53 ft²) 0.0292 m² 0.0328 m² 0.0399 m² 0.0463 m² (0.31 ft²) (0.35 ft²) (0.43 ft²) (0.50 ft²) Effective load - kg/cm² (lb/ft²) Load per one wheel - kg (lb) 1300 kg 1500 kg 2000 kg 2500 kg (2866 lb) (3307 lb) (4409 lb) (5512 lb)

7-30

3000 kg (6614 lb) 0.0688 m² (0.74 ft²) 0.0642 m² (0.69 ft²) 0.0600 m² (0.65 ft²) 0.0560 m² (0.60 ft²) 0.0541 m² (0.58 ft²) 0.0512 m² (0.55 ft²)

3000 kg (6614 lb)

7 - MAINTENANCE

3 bar (43.5 psi) 4 bar (58 psi) Tire inflation bar (psi)

5 bar (72.5 psi) 6 bar (87 psi) 7 bar (101.5 psi) 8 bar (116 psi)

Effective load - kg/cm² (lb/ft²) 3.18 kg/cm² 3.39 kg/cm² 3.77 kg/cm² (6513 lb/ft²) (6943 lb/ft²) (7722 lb/ft²) 3.38 kg/cm² 3.61 kg/cm² 4.04 kg/cm² (6922 lb/ft²) (7393 lb/ft²) (8275 (lb/ft²) 3.63 kg/cm² 3.85 kg/cm² 4.31 kg/cm² (7434 lb/ft²) (7885lb/ft²) (8828 lb/ft²) 3.89 kg/cm² 4.12 kg/cm² 4.61 kg/cm² (7967 lb/ft²) (8438 lb/ft²) (9442 lb/ft²) 4.18 kg/cm² 4.35 kg/cm² 4.71 kg/cm² (8561 lb/ft²) (8910 lb/ft²) (9647 lb/ft²) 4.45 kg/cm² 4.57 kg/cm² 5.01 kg/cm² (9114 lb/ft²) (9360 lb/ft²) (10261 lb/ft²)

7-31

4.13 kg/cm² (8459 lb/ft²) 4.39 kg/cm² (8991 lb/ft²) 4.66 kg/cm² (9544 lb/ft²) 4.93 kg/cm² (10097 lb/ft²) 5.04 kg/cm² (10322 lb/ft²) 5.40 kg/cm² (11060 lb/ft²)

4.36 kg/cm² (8930 lb/ft²) 4.67 kg/cm² (9565 lb/ft²) 5.00 kg/cm² (10241 lb/ft²) 5.36 kg/cm² (10978 lb/ft²) 5.55 kg/cm² (11367 lb/ft²) 5.86 kg/cm² (12002 lb/ft²)

7 - MAINTENANCE

Initial 100 hours

Transmission oil filter CAUTION Burn hazard!

Wait for all components to cool before performing any operation.

Failure to comply could result in minor or moderate injury.

C0053A

Dispose of all fluids, filters, and containers in an environmentally safe manner in accordance with local laws and regulations. Check with local environmental and recycling centers or your dealer for correct disposal information.

Replace the transmission oil filter when the hour meter registers 100 hours for a new machine during the initial run-in period. The filter should be changed every 500 hours thereafter or more frequently when operating conditions are severe.

Use only recommended filters.

Do not tighten using force. The threads and gasket could be damaged.

1. Open the cover in the floor.

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2. Remove the oil filter and collect any oil that flows out in a suitable container.

3. Apply oil to the new filter’s sealing ring and install the filter.

4. Tighten the new filter to a torque of 27 – 34 N·m (20 – 25 lb ft).

7-32

7 - MAINTENANCE

5. Check oil level and top-up as necessary.

SS12E008

Oil specification and capacity Capacity: 21.5 L (5.68 US gal) Use CASE AKCELA ATF, ATF DEXRON II transmission oils or an oil meeting the following specifications: 1.

SAE 10W - DEXRON II

NOTE: Oil that confirms to SAE 30 can also be used in tropical weather NOTICE: Never use engine oils, transmission fluids or DEXRON III.

7-33

3

7 - MAINTENANCE

Every 100 hours (weekly)

Check the tire pressure WARNING Explosion hazard!

Always maintain correct tire pressure as indicated in this manual. DO NOT inflate tires above the recommended pressure. Excessive pressure could result in tire failure.

Failure to comply could result in death or serious injury.

W0109A

1.

Check the pressure of tires inflated as required for operation based on the values in the table when cold (before driving) at temperatures of 18 – 21 °C (64 – 70 °F).

2.

Connect the tire inflation hose to the mounted adapter instead of the tire inflation valve on the standard version of the roller. A pressure gauge, complete with inflation hose, is included in the machine equipment.

NOTICE: When inflating, check the following: The valve and whether it has a protective cap. The external condition of the tires and whether there is damage (due to local deformation, part of rubber separated, cracks, fissures).

RAIL19COM0576AA

1

Contact area and effective load depending on wheel load and tire inflation

11.00-20 / 18 PLY compactor without pattern 3 bar (43.5 psi) 4 bar (58 psi) Tire inflation bar (psi)

5 bar (72.5 psi) 6 bar (87 psi) 7 bar (101.5 psi) 8 bar (116 psi)

11.00-20 / 18 PLY compactor without pattern

Contact area cm² (ft²) Load per one wheel - kg (lb) 1300 kg 1500 kg 2000 kg 2500 kg (2866 lb) (3307 lb) (4409 lb) (5512 lb) 0.0409 m² 0.0442 m² 0.0531 m² 0.0605 m² (0.44 ft²) (0.48 ft²) (0.57 ft²) (0.65 ft²) 0.0385 m² 0.0416 m² 0.0495 m² 0.0570 m² (0.41 ft²) (0.45 ft²) (0.53 ft²) (0.61 ft²) 0.0358 m² 0.0390 m² 0.0464 m² 0.0537 m² (0.39 ft²) (0.42 ft²) (0.50 ft²) (0.58 ft²) 0.0334 m² 0.0364 m² 0.0434 m² 0.0507 m² (0.36 ft²) (0.39 ft²) (0.47 ft²) (0.55 ft²) 0.0311 m² 0.0345 m² 0.0425 m² 0.0496 m² (0.33 ft²) (0.37 ft²) (0.46 ft²) (0.53 ft²) 0.0292 m² 0.0328 m² 0.0399 m² 0.0463 m² (0.31 ft²) (0.35 ft²) (0.43 ft²) (0.50 ft²) Effective load - kg/cm² (lb/ft²) Load per one wheel - kg (lb) 1300 kg 1500 kg 2000 kg 2500 kg (2866 lb) (3307 lb) (4409 lb) (5512 lb)

7-34

3000 kg (6614 lb) 0.0688 m² (0.74 ft²) 0.0642 m² (0.69 ft²) 0.0600 m² (0.65 ft²) 0.0560 m² (0.60 ft²) 0.0541 m² (0.58 ft²) 0.0512 m² (0.55 ft²)

3000 kg (6614 lb)

7 - MAINTENANCE

3 bar (43.5 psi) 4 bar (58 psi) Tire inflation bar (psi)

5 bar (72.5 psi) 6 bar (87 psi) 7 bar (101.5 psi) 8 bar (116 psi)

Effective load - kg/cm² (lb/ft²) 3.18 kg/cm² 3.39 kg/cm² 3.77 kg/cm² (6513 lb/ft²) (6943 lb/ft²) (7722 lb/ft²) 3.38 kg/cm² 3.61 kg/cm² 4.04 kg/cm² (6922 lb/ft²) (7393 lb/ft²) (8275 (lb/ft²) 3.63 kg/cm² 3.85 kg/cm² 4.31 kg/cm² (7434 lb/ft²) (7885lb/ft²) (8828 lb/ft²) 3.89 kg/cm² 4.12 kg/cm² 4.61 kg/cm² (7967 lb/ft²) (8438 lb/ft²) (9442 lb/ft²) 4.18 kg/cm² 4.35 kg/cm² 4.71 kg/cm² (8561 lb/ft²) (8910 lb/ft²) (9647 lb/ft²) 4.45 kg/cm² 4.57 kg/cm² 5.01 kg/cm² (9114 lb/ft²) (9360 lb/ft²) (10261 lb/ft²)

7-35

4.13 kg/cm² (8459 lb/ft²) 4.39 kg/cm² (8991 lb/ft²) 4.66 kg/cm² (9544 lb/ft²) 4.93 kg/cm² (10097 lb/ft²) 5.04 kg/cm² (10322 lb/ft²) 5.40 kg/cm² (11060 lb/ft²)

4.36 kg/cm² (8930 lb/ft²) 4.67 kg/cm² (9565 lb/ft²) 5.00 kg/cm² (10241 lb/ft²) 5.36 kg/cm² (10978 lb/ft²) 5.55 kg/cm² (11367 lb/ft²) 5.86 kg/cm² (12002 lb/ft²)

7 - MAINTENANCE

Initial 250 hours

Change oil in differential WARNING Burn hazard!

Do not handle any service fluid (engine coolant, engine oil, hydraulic oil, etc.) at temperatures that exceed 49 °C (120 °F). Allow fluids to cool before proceeding.

Failure to comply could result in death or serious injury.

W0330B

WARNING Chemical hazard!

When handling fuel, lubricants, and other service chemicals, follow the manufacturer's instructions.

Wear Personal Protective Equipment (PPE) as instructed. Do not smoke or use open flame. Collect fluids in proper containers. Obey all local and environmental regulations when disposing of chemicals.

Failure to comply could result in death or serious injury.

W0371A

NOTICE: Drain oil when operation has ended after allowing the oil to cool down to 49 °C (120 °F), or while operating once the oil has heated up to that temperature.

Replace the oil after the first 250 h of operation for a new machine or after a major overhaul.

1. Drain the sprinkling tank.

2. Remove the tank.

RAIL19COM0640AA

1

RAIL19COM0641AA

2

3. Remove the filler plug (1) and inspection plug (2).

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7 - MAINTENANCE

4. Drain the oil.

NOTICE: Drain the oil into a suitable container.

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3

RAIL19COM0641AA

4

5. Use the hole (1) to fill the oil. Check the oil level in the hole (2) (oil must pour out slightly). Tighten the inspection plug (2) to 80 – 90 N·m (59 – 66 lb ft). Tighten the filler plug (1) to 70 – 80 N·m (52 – 59 lb ft).

Oil specification and capacities 6. Use CASE AKCELA GEAR LUBE 135 H EP 80W-90 or an oil that's confirms to the following standard: 7. 1.

2.

API GL-5 SAE 80W - 90

8. Capacity: 6 L (1.59 US gal)

7-37

7 - MAINTENANCE

Change oil in rear axle WARNING Burn hazard!

Do not handle any service fluid (engine coolant, engine oil, hydraulic oil, etc.) at temperatures that exceed 49 °C (120 °F). Allow fluids to cool before proceeding.

Failure to comply could result in death or serious injury.

W0330B

WARNING Chemical hazard!

When handling fuel, lubricants, and other service chemicals, follow the manufacturer's instructions.

Wear Personal Protective Equipment (PPE) as instructed. Do not smoke or use open flame. Collect fluids in proper containers. Obey all local and environmental regulations when disposing of chemicals.

Failure to comply could result in death or serious injury.

W0371A

NOTICE: Drain oil when operation has ended after allowing the oil to cool down to 49 °C (120 °F), or while operating once the oil has heated up to that temperature.

NOTICE: Carry out first replacement after 250 h of operation for a new machine or after a major overhaul!

NOTICE: Drain oil into a suitable container of 6 L (1.6 US gal) capacity.

1. Clean and remove the drain plugs (1) and filling plugs (2) in both housings.

2. Install drain plugs (1) after the oil has drained.

3. Pour 5.2 L (1.4 US gal) into both housings.

4. The oil may flow out slightly from the filling holes.

5. Install the filling plugs (2).

RAIL19COM0619AA

Oil specification and capacities 6. Use CASE AKCELA GEAR LUBE 135 H EP 85W-140 or an oil that confirms to SAE 85W140.

7. Capacity: 2 X 5.2 L (1.37 US gal)

7-38

1

7 - MAINTENANCE

Every 250 hours

Check the engine intake manifold and air filter sensor 1. Check pipe hoses and fixing of clamps.

RAIL19COM0600AA

1

RAIL19COM0590AA

2

RAIL19COM0602AA

3

2. Check air filter dust seal (ring). Cover suction hole.

3. Start the engine, use the accelerator pedal to increase the engine speed to maximum; error message SPN 107 FMI 0 must be shown on the display.

7-39

7 - MAINTENANCE

4. If error message is not shown on the display, inspect the wiring of underpressure switch and the switch.

RAIL19COM0602AA

NOTICE: Do NOT operate the Machine if induction manifold, air filter cuff are damaged!

7-40

4

7 - MAINTENANCE

Machine lubrication 1. Use CASE AKCELA MOLY GREASE grease for machine lubrication.

2. Remove floor panels to access the lubrication points.

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1

RAIL19COM0604AA

2

RAIL19COM0605AA

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3. Lubricate the pin (1). If the lever (2) is overhead the horizontal position when braked, then reposition pin (3) into another hole of pull rod (4).

4. Lubricate the drive shaft u-joints.

5. Lubricate the steering pins.

7-41

7 - MAINTENANCE

6. Lubricate the door hinges.

RAIL19COM0607AA

5

RAIL19COM0597AA

6

RAIL19COM0609AA

7

7. Lubricate the cover suspension hinges.

8. Lubricate the edge cutter pins.

7-42

7 - MAINTENANCE

Every 500 hours of operation or every 6 months

Engine oil and engine oil filter WARNING Burn hazard!

Do not handle any service fluid (engine coolant, engine oil, hydraulic oil, etc.) at temperatures that exceed 49 °C (120 °F). Allow fluids to cool before proceeding.

Failure to comply could result in death or serious injury.

W0330B

WARNING Chemical hazard!

When handling fuel, lubricants, and other service chemicals, follow the manufacturer's instructions.

Wear Personal Protective Equipment (PPE) as instructed. Do not smoke or use open flame. Collect fluids in proper containers. Obey all local and environmental regulations when disposing of chemicals.

Failure to comply could result in death or serious injury.

W0371A

NOTICE: Collect drained oil and do not let it soak into the ground.

1. Remove the drain plug and let the oil flow out into a container with a capacity of approximately 9 L (2.38 US gal).

NOTE: Drain the oil when it is still hot after operation is ended. Or run the machine and warm up the engine until coolant reaches 60 °C (140 °F).

2. Reinstall the drain plug.

3. Tighten to 80 N·m (59 lb ft).

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1

RAIL19COM0611AA

2

4. Clean the area around the oil filter and then remove the filter.

7-43

7 - MAINTENANCE

5. Lubricate the seal of the new oil filter with engine oil.

SS12E045

3

RAIL19COM0611AA

4

RAIL19COM0611AA

5

RAIL19COM0611AA

6

6. Clean the engine block contact surface for the filter gasket.

7. Install the new oil filter.

8. Screw on the filter and tighten with a suitable filter wrench to a torque of 15 – 17 N·m (133 – 150 lb in).

NOTICE: Do not tighten the filter too hard as this could damage the threads and gasket.

NOTE: Consult your CASE CONSTRUCTION dealer for the special wrench required.

9. Use the filler neck to fill the engine.

10. Fill to the upper gauge line of the dipstick. The amount of oil between the gauge marks on the dipstick is 1.5 L (0.40 US gal).

11. After the oil change, start the engine and run it for 2 – 3 min.

12. Check the tightness of the drain plug and filter.

7-44

7 - MAINTENANCE

13. Shut off the engine and wait 5 min for oil to drain into the crankcase sump.

14. Then use the dipstick to confirm the oil level.

NOTICE: Change the oil after no more than three months, even if the machine has not actually been operated 250 h.

Change the oil at whatever interval occurs first.

Use recommended filters. Used oil and filters are ecological waste, dispose of them properly.

Oil specification and capacity 15. Use CASE AKCELA NO. 1™ ENGINE OIL CI-4 SAE 15W-40 Engine oil SAE 15W - 40 (All seasons) / CASE AKCELA NO. 1™ ENGINE OIL CI-4 SAE 10W-30 Engine oil SAE 10W - 30 (Winter), MAT 3507 engine oil or an oil meeting the following specification: • SAE 10W - 30 • SAE 5W30 • API CF-4 • API CI4 • API CJ-4 NOTE: A higher quality oil is accepted.

NOTICE: For machines operating in cold regions, refer to Page 7-10.

16. Use TUTELA AUTO SUPREME™ ENGINE OIL SAE 5W-30 engine oil ( SAE 5W30) if operating in extreme cold weather 17. Engine oil capacity: 7 L (1.85 US gal)

7-45

7 - MAINTENANCE

Fuel filters WARNING Fuel vapors are explosive and flammable.

Do not smoke while handling fuel. Keep fuel away from flames or sparks. Shut off engine and remove key before servicing. Always work in a well-ventilated area. Clean up spilled fuel immediately.

Failure to comply could result in death or serious injury.

W0904A

NOTICE: Dispose of all fluids, filters, and containers in an environmentally safe manner in accordance with local laws and regulations. Check with local environmental and recycling centers or your dealer for correct disposal information.

NOTICE: Use genuine filters only.

Use only diesel fuel Grade No. 2 fuel.

Do not tighten the filter too much, as this could damage the threads and gasket.

Prevent fuel from leaking into the soil.

Fuel filter 1. Clean area around the fuel filter and then remove the filter.

RAIL19COM0612AA

1

SS12C385

2

SS12E045

3

2. Clean the seating face for the filter.

3. Apply clean oil to the sealing ring of the new filter.

7-46

7 - MAINTENANCE

4. Install the filter and tighten properly by hand; according to the filter manufacturer's instructions (by 2/3 of a revolution once filter is seated properly).

SS12C390

4

RAIL19COM0613AA

5

RAIL19COM0613AA

6

SS12C385

7

Fuel filter with water separator 5. Disconnect the water separator sensor connector (1).

6. Clean area around the fuel filter and then remove the filter.

7. Clean the seating face for the filter.

7-47

7 - MAINTENANCE

8. Apply clean oil to the sealing ring of the new filter.

SS12E045

8

SS12C390

9

9. Install the filter and tighten properly by hand; according to the filter manufacturer's instructions (by 2/3 of a revolution once filter is seated properly).

10. Connect sensor (1) once replaced.

RAIL19COM0613AA

11. Bleed the fuel filter (see page 7-94).

NOTE: The small amount of air that gets into the system during filter replacement will be automatically bled if the described replacement procedure has been followed.

7-48

10

7 - MAINTENANCE

Engine air filters Prior operation: The air filter is made up of the main air filter element and the safety air filter element.

Prior operation: Replace the main element when the error message SPN 107 FMI 0 is shown on the display but not later than after 500 engine hours and every 500 hours thereafter. Replace the safety element after every third replacement of the main element.

Prior operation: If the machine is operated in dusty conditions, shorten the service intervals.

1. Loosen the clamps (1) and remove the air filter housing cover (2).

RAIL19COM0614AA

1

RAIL19COM0615AA

2

RAIL19COM0616AA

3

2. Remove the main air filter element.

3. Remove the safety air filter element and check it for any damage. Do not clean it.

NOTICE: The manufacturer does not recommend cleaning of the elements due to reduced filtration capacity by up to 40% and due to the risk of damaging the element during cleaning.

7-49

7 - MAINTENANCE

4. Clean the inner space of the filter and the contact faces to prevent any dust from penetrating into the delivery pipe that leads to the engine.

NOTICE: Never clean inner space of the filter with compressed air, because dust could penetrate the engine intake manifold.

RAIL19COM0616AA

4

RAIL19COM0616AA

5

RAIL19COM0615AA

6

RAIL19COM0592AA

7

5. Reinstall the safety air filter element.

6. Install a new main air filter element.

7. Remove the dust valve, clean and reinstall.

NOTICE: Never clean inner space of the filter with compressed air, because dust could penetrate the engine intake manifold.

NOTICE: Use CASE CONSTRUCTION genuine elements only.

NOTICE: When washing the machine, be careful not to splash water into the air filter.

NOTICE: Replace the vacuum valve immediately if it is damaged!

NOTICE: Do not operate machine if the filter body or the filter cover is damaged.

7-50

7 - MAINTENANCE

Check the engine coolant level CAUTION Burn hazard!

Hot coolant can spray out if you remove the filler cap while the system is hot. After the system has cooled, turn the filler cap to the first notch and wait for all pressure to release before proceeding.

Failure to comply could result in minor or moderate injury.

C0043A

1. Check the coolant level and the coolant concentration with a refractometer when the engine is cold.

NOTICE: Always inspect the coolant concentration with a refractometer before the winter season. If the concentration is not sufficient for -36 °C (-33 °F), adjust the concentration by adding antifreeze to the cooling system. Use only antifreeze.

RAIL19COM0587AA

1

RAIL19COM0602AA

2

2. Open the cooling system pressure cap.

3. Sample the coolant with a refactometer to determine the concentration of the coolant.

4. Add antifreeze coolant or water to adjust the concentration of the anti freeze for operating conditions.

5. Close the cooling system pressure cap.

Coolant specification and capacity Use CNH XHD HEAVY DUTY COOLANT / ANTI-FREEZE or a coolant meeting the following specification: • ASTM D6210 Type 1-FF NOTE: CASE AKCELA PREMIUM ANTI-FREEZE can also be used.

NOTICE: Do not use the Antifreeze water mixture for this procedure.

System Capacity: 11.5 L (3.04 US gal)

7-51

7 - MAINTENANCE

Transmission oil filter CAUTION Burn hazard!

Wait for all components to cool before performing any operation.

Failure to comply could result in minor or moderate injury.

C0053A

Dispose of all fluids, filters, and containers in an environmentally safe manner in accordance with local laws and regulations. Check with local environmental and recycling centers or your dealer for correct disposal information.

Replace the transmission oil filter when the hour meter registers 500 hours and every 500 hours thereafter or more frequently when operating conditions are severe.

Use only recommended filters.

Do not tighten using force. The threads and gasket could be damaged.

1. Open the cover in the floor.

SS12E007

1

RAIL19COM0617AA

2

SS12E008

3

2. Remove the oil filter and collect any oil that flows out in a suitable container.

3. Apply oil to the new filter’s sealing ring and install the filter.

4. Tighten the new filter to a torque of 27 – 34 N·m (20 – 25 lb ft).

5. Check oil level and top-up as necessary.

7-52

7 - MAINTENANCE

Oil specification and capacity Capacity: 21.5 L (5.68 US gal) Use CASE AKCELA ATF, ATF DEXRON II transmission oils or an oil meeting the following specifications: 1.

SAE 10W - DEXRON II

NOTE: Oil that confirms to SAE 30 can also be used in tropical weather NOTICE: Never use engine oils, transmission fluids or DEXRON III.

7-53

7 - MAINTENANCE

Check oil in differential WARNING Burn hazard!

Do not handle any service fluid (engine coolant, engine oil, hydraulic oil, etc.) at temperatures that exceed 49 °C (120 °F). Allow fluids to cool before proceeding.

Failure to comply could result in death or serious injury.

W0330B

WARNING Chemical hazard!

When handling fuel, lubricants, and other service chemicals, follow the manufacturer's instructions.

Wear Personal Protective Equipment (PPE) as instructed. Do not smoke or use open flame. Collect fluids in proper containers. Obey all local and environmental regulations when disposing of chemicals.

Failure to comply could result in death or serious injury.

W0371A

Prior operation: Check the oil level in the rear axle when the hour meter reachers 500 h or every six months and every 500 hours or six months thereafter.

1. Clean the inspection plug for differential and the area around it.

2. Remove the inspection plug.

3. Check oil level is up to inspection hole.

RAIL19COM0618AA

1

RAIL19COM0641AA

2

4. If the oil is not up to the proper level, remove the filler plug and add oil.

7-54

7 - MAINTENANCE

5. Install and tighten the inspection plug to a torque of 80.0 – 90.0 N·m (59.0 – 66.4 lb ft).

RAIL19COM0618AA

7-55

3

7 - MAINTENANCE

Check oil in axle WARNING Burn hazard!

Do not handle any service fluid (engine coolant, engine oil, hydraulic oil, etc.) at temperatures that exceed 49 °C (120 °F). Allow fluids to cool before proceeding.

Failure to comply could result in death or serious injury.

W0330B

WARNING Chemical hazard!

When handling fuel, lubricants, and other service chemicals, follow the manufacturer's instructions.

Wear Personal Protective Equipment (PPE) as instructed. Do not smoke or use open flame. Collect fluids in proper containers. Obey all local and environmental regulations when disposing of chemicals.

Failure to comply could result in death or serious injury.

W0371A

Prior operation: Check the oil level in the rear axle when the hour meter reachers 500 h or every six months and every 500 hours or six months thereafter.

1. Clean the inspection plug and the area around the plug on the rear side of the gear housing.

2. Remove plug the inspection plug.

3. Check to confirm the oil level reaches up to the inspection hole or flows out slightly.

4. If required, add oil until it reaches the level of the inspection hole or flows out slightly.

5. Install and tighten the plug.

RAIL19COM0619AA

7-56

1

7 - MAINTENANCE

Wiring Prior operation: Check the wiring on the machine when the hour meter reaches 500 h or every six months and every 500 h or six months thereafter.

1. Check for any damage to cables, connectors, protective hoses, and their fastening; especially in the vicinity of hot surfaces and moving parts of the machine including the engine.

2. Replace damaged parts.

NOTE: Use only CASE CONSTRUCTION original spare parts.

7-57

7 - MAINTENANCE

Air-conditioning refrigerant Prior operation: Check the air conditioning refrigerant when the hour meter reaches 500 h or after 6 months and every 500 h or every months thereafter.

1. Open the engine cover and locate the air conditioning system receiver dryer.

RAIL19COM0620AA

1

RAIL19COM0621AA

2

2. Check the air conditioning system receiver dryer sight hole while the air conditioning system is on and the engine is running at idle speed.

3. Check to verify the liquid flowing in the sight hole is transparent.

NOTICE: Fogging or foam indicates the lack of coolant and, decreased unit functionality.

4. Check the hoses, their connections, and the compressor for coolant leaks if fogging or foam is noted.

5. Contact your authorized CASE CONSTRUCTION dealer to service the system if needed.

7-58

7 - MAINTENANCE

Air conditioner filters Prior operation: Check the air filters of the air conditioning system when the hour meter reaches 500 h or after 6 months and every 500 h or 6 months thereafter.

1. Remove the air filter elements (1) and filter element cover grilles (2).

RAIL19COM0622AA

1

RAIL19COM0623AA

2

RAIL19COM0623AA

3

2. Remove the filter elements.

3. Clean the elements gently and wash them in a water and detergent solution if needed.

NOTE: If any element is damaged or unable to be cleaned, replace it with a new element.

NOTE: In case of work in a highly dusty environment, shorten the cleaning intervals.

4. Install the filter elements into the grilles.

7-59

7 - MAINTENANCE

5. Install the air filter element and air filter cover grille assemblies.

RAIL19COM0622AA

7-60

4

7 - MAINTENANCE

Cab air filter Prior operation: Check the cab ventilation filter cartridge and clean or replace the filter cartridge air as necessary when the hour meter reaches 500 h or 6 months and every 500 h or 6 months thereafter.

1. Locate the cab air filter cover from behind the seat inside the cab.

2. Remove the cover.

RAIL19COM0580AA

1

RAIL19COM0625AA

2

RAIL19COM0580AA

3

3. Remove the filter cartridge.

4. Check the filter cartridge condition and replace with a new filter cartridge if needed.

5. Install the filter cartridge.

6. Install the cab air filter cover.

7-61

7 - MAINTENANCE

DEF/AdBlue® supply module filter Prior operation: Replace the DEF/ADBLUE® filter when the hour meter reaches 500 hours or every 6 months and every 500 hours or 6 months thereafter.

1. Turn off the engine.

2. Locate the supply module inside the engine compartment.

3. Place a suitable collection device under the filter.

4. Remove the filter cover from the supply module.

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1

RAIL17COM0666AA

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5. Remove the levelling item from the supply module.

6. Remove the tool from the new filter element package.

7. Insert the filter tool into the filter element inside the supply module.

7-62

7 - MAINTENANCE

8. Then pull the tool with the filter element out of the supply module.

RAIL17COM0668AA

4

RAIL17COM0669AA

5

RAIL17COM0670AA

6

9. Check the thread and clean the threads and seating face of the supply module with distilled water.

10. Wipe the seal with oil.

11. Insert a new filter element into the supply module.

7-63

7 - MAINTENANCE

12. Insert a new leveling item into the supply module.

RAIL17COM0671AA

7

RAIL17COM0672AA

8

13. Reinstall the cover.

14. Tighten the cover to a torque of 20.0 – 25.0 N·m (14.8 – 18.4 lb ft).

NOTICE: DO NOT overtighten the filter, its thread and gasket may become damaged.

NOTE: Dispose used filters in compliance with regulations.

7-64

7 - MAINTENANCE

Engine belts WARNING Rotating parts!

The engine is running. Keep clear of rotating fans and belts.

Failure to comply could result in death or serious injury.

W0275A

WARNING Hot surface possible!

Wait for all components to cool before performing any operation.

Failure to comply could result in death or serious injury.

W0251A

Prior operation: Check the belt and belt tension when the hour meter reaches 500 hours or every 6 months and every 500 hours or 6 months thereafter.

1. With the engine running, visually check the crankshaft pulley (1), cooling air fan pulley (2), and the alternator pulley (3) to confirm they do not oscillate.

2. Stop the engine.

RAIL19COM0626AA

1

RAIL19COM0627AA

2

3. Lift the belt-tensioning pulley and remove the belt.

NOTE: Engine shown removed for clarity.

4. Inspect the belt over its entire length, checking for chafing, cracking, cuts, and general wear. If in doubt, install a new belt.

5. Install the belt based on the routing shown.

6. Ensure that the belt is correctly positioned on the pulleys.

7. Check the belt for correct tension.

8. Use a belt tension tool and apply a force of 350 – 450 N (79 – 101 lb). There should be no visible belt sag.

7-65

7 - MAINTENANCE

Every 1000 hours or yearly

Battery check and cleaning WARNING Hazardous chemicals!

Battery electrolyte contains sulfuric acid. Contact with skin and eyes could result in severe irritation and burns. Always wear splash-proof goggles and protective clothing (gloves and aprons). Wash hands after handling.

Failure to comply could result in death or serious injury.

W0006A

Prior operation: Follows the safety precautions mentioned in this manual and below when you perform maintenance and storage of a battery. Follow the battery manufacturer’s manual when working with the battery! Unless the machine is going to be used for a couple of months during the winter season, remove the battery and store it in a manner that protects it from frost. Inspect the battery and its state of charge before storing and for the period it is stored. Replenish distilled water just before operating the machine or before battery recharging. Open the battery plugs before recharging. Refill the battery with distilled water only. Never with acid. Flush spilled electrolyte with water and neutralize with lime. Keep the battery dry and clean. Once the battery has reached the end of its service life, submit it for proper disposal.

Prior operation: In case of a maintenance-free battery (the battery has no freely accessible plugs), only the no-load voltage on terminals is checked. The batteries cannot be replenished. If the no-load voltage is 12.6 V and more, the battery is fully charged. If the no-load voltage is below 12.4 V, the battery should be charged immediately. It is recommended to be mounted 24 hours after charging.

NOTE: The no-load voltage is the voltage measured at the terminals of the battery which was at rest for at least 12 hours – was neither charged nor discharged.

1. Use the battery master switch to disconnect the batteries.

RAIL19COM0575AA

1

RAIL19COM0628AA

2

2. Open the cover.

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7 - MAINTENANCE

3. Clean the battery surface.

4. Check the condition of the terminals.

5. Clean the terminals and apply grease.

RAIL19COM0629AA

7-67

3

7 - MAINTENANCE

Service brakes - adjust WARNING Unexpected movement!

Secure the machine to prevent inadvertent movements.

Failure to comply could result in death or serious injury.

W1060A

1.

Raise the machine slightly with the rear lugs of the frame so the rear wheels do not touch the ground.

2.

Chock the rear part of the machine frame.

3.

Secure the front wheels with wheel chocks on both sides.

SS12E046

1

RAIL19COM0630AA

2

SS12E048

3

4. Remove the tire inflation and blow-off hose (1) near the small rotors (2).

5. Remove the wheels from the machine.

6. Remove the brake drums one by one.

If removal is complicated, use forcing-off screws M12-60 (minimum of 8G strength) in the holes (1) of the brake drum (2).

7. Confirm there are no scratches or cracks across the internal diameter of the drum.

7-68

7 - MAINTENANCE

8. Check thickness and check for uneven wear or contamination of the lining (1).

SS12E049

4

SS12E050

5

WARNING Avoid injury and/or machine damage!

During the run-in period for new machines or after overhaul, be aware that brakes may be less efficient and longer stopping distances may be required.

Failure to comply could result in death or serious injury.

W1073A

NOTICE: If lining thickness is 4 mm (0.16 in) or less, check the lining again after another 500 h.

Always replace the lining if the thickness is at the minimum value of 2 mm (0.08 in).

Replace all brake shoes at one time to maintain uniform braking!

Always replace a defective adjusting mechanism with a new one.

When replacing, use genuine brake shoes only!

9. Check the brake cylinder for any brake fluid leaks.

7-69

7 - MAINTENANCE

When the check is completed: 1.

Reinstall the drums.

2.

Turn the brake drum with its adjustment hole pointing downward towards adjusting wheel.

3.

Rotate the adjusting wheel (1) until the brake shoes lean against the brake drum (brake drum unable to rotate).

4.

Turn the adjusting screw rearward just enough to release the brake shoes (brake drum able to rotate freely).

NOTICE: Adjust the brake shoes in the event of the following: Insufficient brake efficiency (long brake pedal travel).

Replacement of worn shoes for new ones.

Following the installation of a new brake drum, or after the brake drum’s inner diameter is machined (refer to the service manual).

5. Before installing the wheels onto the brake drums following brake repair; point the brake drum bolts against the holes in the wheels using an appropriate lever so as to avoid damaging the bolt threads.

6. Reinstall the wheels and tighten the wheel nuts to 400 N·m (295 lb ft).

7-70

SS12E051

6

7 - MAINTENANCE

Front wheels - Check 1. Check the tightening of KM nuts of front wheels applying a torque of 250 Nm.

RAIL19COM0631AA

1

RAIL19COM0631AA

2

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3

RAIL19COM0633AA

4

2. Lubricate the external bearings of front wheels with grease.

3. Lubricate the internal bearings of front wheels with grease.

4. Continue adding grease to the inner and outer bearings of front axle wheels until the lubricating grease escapes from around the flange.

7-71

7 - MAINTENANCE

Aftercooler 1. Remove both of the plugs of the air cooler and drain the accumulated condensate.

2. Clean the plugs and mount again.

7-72

RAIL19COM0634AA

1

RAIL19COM0635AA

2

7 - MAINTENANCE

Air-conditioning compressor mounting 1. Check the strength of the compressor attachment and the compressor bracket. Make sure that the belt does not spin. If necessary, tighten the screws.

RAIL19COM0636AA

7-73

1

7 - MAINTENANCE

Transmission oil WARNING Burn hazard!

Do not handle any service fluid (engine coolant, engine oil, hydraulic oil, etc.) at temperatures that exceed 49 °C (120 °F). Allow fluids to cool before proceeding.

Failure to comply could result in death or serious injury.

W0330B

WARNING Chemical hazard!

When handling fuel, lubricants, and other service chemicals, follow the manufacturer's instructions.

Wear Personal Protective Equipment (PPE) as instructed. Do not smoke or use open flame. Collect fluids in proper containers. Obey all local and environmental regulations when disposing of chemicals.

Failure to comply could result in death or serious injury.

W0371A

NOTICE: Drain the oil into a suitable container.

NOTICE: Drain oil when operation has ended after allowing the oil to cool down to 49 °C (120 °F) or while operating once the oil has heated up to that temperature.

NOTICE: Dispose of all fluids, filters, and containers in an environmentally safe manner in accordance with local laws and regulations. Check with local environmental and recycling centers or your dealer for correct disposal information.

1. Remove the plug, drain the fluid to a suitable container of 21.5 L (5.7 US gal) and replace the filter as described in the section on replacing the filter, see Page 7-32.

RAIL19COM0637AA

1

RAIL19COM0638AA

2

2. Open the cover underneath the control panel.

7-74

7 - MAINTENANCE

3. Pull out the dipstick and the pour 21.5 L (5.7 US gal) through the hole up to the FULL mark.

4. Start the engine and while it idles, check the fluid level to confirm it reaches up to the ADD mark.

5. With the fluid warmed up to 82 – 93 °C (180 – 199 °F), check and fill up to FULL, if required.

RAIL19COM0639AA

Oil specification and capacity Use CASE AKCELA ATF, ATF DEXRON II transmission oils or an oil meeting the following specifications: 1.

SAE 10W - DEXRON II

NOTE: Oil that confirms to SAE 30 can also be used in tropical weather NOTICE: Never use engine oils, transmission fluids or DEXRON III. Capacity: 21.5 L (5.68 US gal)

7-75

3

7 - MAINTENANCE

Change oil in differential WARNING Burn hazard!

Do not handle any service fluid (engine coolant, engine oil, hydraulic oil, etc.) at temperatures that exceed 49 °C (120 °F). Allow fluids to cool before proceeding.

Failure to comply could result in death or serious injury.

W0330B

WARNING Chemical hazard!

When handling fuel, lubricants, and other service chemicals, follow the manufacturer's instructions.

Wear Personal Protective Equipment (PPE) as instructed. Do not smoke or use open flame. Collect fluids in proper containers. Obey all local and environmental regulations when disposing of chemicals.

Failure to comply could result in death or serious injury.

W0371A

NOTICE: Drain oil when operation has ended after allowing the oil to cool down to 49 °C (120 °F), or while operating once the oil has heated up to that temperature.

Replace the oil after the first 250 h of operation for a new machine or after a major overhaul.

1. Drain the sprinkling tank.

2. Remove the tank.

RAIL19COM0640AA

1

RAIL19COM0641AA

2

3. Remove the filler plug (1) and inspection plug (2).

7-76

7 - MAINTENANCE

4. Drain the oil.

NOTICE: Drain the oil into a suitable container.

RAIL19COM0642AA

3

RAIL19COM0641AA

4

5. Use the hole (1) to fill the oil. Check the oil level in the hole (2) (oil must pour out slightly). Tighten the inspection plug (2) to 80 – 90 N·m (59 – 66 lb ft). Tighten the filler plug (1) to 70 – 80 N·m (52 – 59 lb ft).

Oil specification and capacities 6. Use CASE AKCELA GEAR LUBE 135 H EP 80W-90 or an oil that's confirms to the following standard: 7. 1.

2.

API GL-5 SAE 80W - 90

8. Capacity: 6 L (1.59 US gal)

7-77

7 - MAINTENANCE

Air dryer NOTICE: Dispose of all fluids, filters and containers in an environmentally safe manner in accordance with local laws and regulations. Check with local environmental and recycling centers or your dealer for correct disposal information.

1. Remove the floor covering.

NOTICE: If you find any traces of oil on the drying cartridge, inspect the compressor’s delivery pipe (See Page 7-101).

RAIL19COM0643AA

1

RAIL19COM0644AA

2

2. Remove the air dryer cartridge.

3. Clean the upper part of the body. No dirt may enter the clean air area (non-return valve).

4. Apply oil to the gasket of new drying cartridge.

5. Tighten the cartridge to a torque of 15 N·m (11 lb ft).

7-78

7 - MAINTENANCE

Every 2000 hours of operation or every 2 years

Change oil in rear axle WARNING Burn hazard!

Do not handle any service fluid (engine coolant, engine oil, hydraulic oil, etc.) at temperatures that exceed 49 °C (120 °F). Allow fluids to cool before proceeding.

Failure to comply could result in death or serious injury.

W0330B

WARNING Chemical hazard!

When handling fuel, lubricants, and other service chemicals, follow the manufacturer's instructions.

Wear Personal Protective Equipment (PPE) as instructed. Do not smoke or use open flame. Collect fluids in proper containers. Obey all local and environmental regulations when disposing of chemicals.

Failure to comply could result in death or serious injury.

W0371A

NOTICE: Drain oil when operation has ended after allowing the oil to cool down to 49 °C (120 °F), or while operating once the oil has heated up to that temperature.

NOTICE: Carry out first replacement after 250 h of operation for a new machine or after a major overhaul!

NOTICE: Drain oil into a suitable container of 6 L (1.6 US gal) capacity.

1. Clean and remove the drain plugs (1) and filling plugs (2) in both housings.

2. Install drain plugs (1) after the oil has drained.

3. Pour 5.2 L (1.4 US gal) into both housings.

4. The oil may flow out slightly from the filling holes.

5. Install the filling plugs (2).

RAIL19COM0619AA

1

RAIL19COM0645AA

2

6. Remove the right side housing cover on the speedreduction transmission using unloading screws.

7-79

7 - MAINTENANCE

7. Remove the left side housing cover on the speed-reduction transmission using unloading screws.

RAIL19COM0646AA

3

RAIL19COM0647AA

4

RAIL19COM0645AA

5

RAIL19COM0646AA

6

8. Lubricate the covers with grease.

9. Reinstall the housing covers.

Oil specification and capacities 10. Use CASE AKCELA GEAR LUBE 135 H EP 85W140 or an oil that confirms to SAE 85W140.

7-80

7 - MAINTENANCE

11. Capacity: 2 X 5.2 L (1.37 US gal)

7-81

7 - MAINTENANCE

Hydraulic oil and filter WARNING Burn hazard!

Do not handle any service fluid (engine coolant, engine oil, hydraulic oil, etc.) at temperatures that exceed 49 °C (120 °F). Allow fluids to cool before proceeding.

Failure to comply could result in death or serious injury.

W0330B

WARNING Chemical hazard!

When handling fuel, lubricants, and other service chemicals, follow the manufacturer's instructions.

Wear Personal Protective Equipment (PPE) as instructed. Do not smoke or use open flame. Collect fluids in proper containers. Obey all local and environmental regulations when disposing of chemicals.

Failure to comply could result in death or serious injury.

W0371A

NOTICE: Drain oil when operation has ended after allowing the oil to cool down to 49 °C (120 °F) or while operating once the oil has heated up to that temperature.

NOTICE: Change oil before a change of season or following long-term shutdown of the machine.

1.

Open the cover and locate the drain hose and valve.

2.

With a suitable container of adequate capacity, drain the oil via the valve (Approximate drain volume: 22 L (5.81 US gal)).

3.

When drained, close the valve.

RAIL19COM0648AA

1

RAIL19COM0649AA

2

4. Remove the cover.

7-82

7 - MAINTENANCE

5. Remove the filter cover.

RAIL19COM0650AA

3

RAIL19COM0650AA

4

RAIL19COM0650AA

5

RAIL19COM0651AA

6

6. Replace the filter element.

NOTICE: Also replace the filter element if the clogged filter indicator lamp lights up when the minimum oil operating temperature of 50 °C (122 °F) is reached.

7. Disconnect the wire harness from the temperature sensor.

8. Remove the temperature sensor.

9. Place the sensor in liquid heated to 88 °C (190 °F) and check whether pilot lamp for oil overheating will light up.

10. Fill the hydraulic system.

11. Use the quick coupling to fill the oil up to the maximum level.

7-83

7 - MAINTENANCE

Front axle hydraulic cylinders Front axle hydraulic cylinders - oil change 1. Secure the rear wheels with wheel chocks. Use front lifting lugs along with a crane or a hand jack behind the front wheels to raise the front part of the roller slightly to remove the load from the front wheels.

SS12E073

1

RAIL19COM0652AA

2

RAIL19COM0653AA

3

2. Remove the cover.

3. Remove the quick coupling on the pipe that connects hydraulic cylinders for front axles.

4. Attach the hose and lower the machine slowly to drain oil into a suitable container.

5. Fill oil through the filler port.

Hydraulic oil specifications: NOTICE: Oil quality and cleanliness are of utmost importance for the reliability and life of the hydraulic system. Deviation from the prescribed oil specification may lead to severe damage and void warranty.

Use CASE AKCELA HY-TRAN® ULTRA™ HYDRAULIC TRANSMISSION OIL, MAT 3505 or an oil meeting the following specification: • API GL-4 • SAE 10W - ISO VG-46 7-84

7 - MAINTENANCE

or use TUTELA HYDROSYSTEM AW 46 ( MAT 3508) or an oil meeting the following specification: • DIN 51524 PART 3 HV46 • ISO VG-46 Only for machine that operate in hot environments, CASE AKCELA AW HYDRAULIC FLUID 68 HV ( MAT 3508) hydraulic oil or an oil meeting the following specification is recommended: • DIN 51524 PART 3 HV68 • ISO VG-68 NOTICE: Consult your dealer for the correct oil specification to be used.

Capacity: Hydraulic systems: 22 L (5.81 US gal) Hydraulic cylinders: 6 L (1.6 US gal)

7-85

7 - MAINTENANCE

Brake fluid WARNING Chemical hazard!

Store brake fluid tightly sealed in its original container. Follow the manufacturer's instructions when handling brake fluid.

Failure to comply could result in death or serious injury.

W1111A

NOTE: Use recommended brake fluid. See Page 7-11.

NOTICE: When filling up, be careful not to spill fluid over the machine or outside the machine. Brake fluid will cause damage to painted parts of the machine.

NOTICE: Dispose of all fluids, filters, and containers in an environmentally safe manner in accordance with local laws and regulations. Check with local environmental and recycling centers or your dealer for correct disposal information.

NOTICE: For bleeding to be possible, there must be air pressure inside the brake system (air tank). If there is no air pressure in the system, the system must be filled while the engine is running. Follow safety measures during engine start (see Page 4-3).

Two persons must work together to perform bleeding work.

1. Remove the rear wheel.

Fit a size nine box wrench over the brake bleeder hose.

SS12E076

1

SS12E077

2

2. Slip the hose (including the wrench) onto the air venting screw.

7-86

7 - MAINTENANCE

3. Position the hose in the container and slacken the brake cylinder bleed screw. It is possible to always handle the wheel pair simultaneously.

A second person must depress the brake pedal repeatedly to force out fluid into the container step by step from all brake cylinders.

4. Continue until the lines are free from bubbles.

5. Tighten the bleed screw.

SS12E078

3

RAIL19COM0595AA

4

RAIL19COM0643AA

5

SS12E079

6

6. Fill the equalizer tank with fluid and keep the level above minimum (MIN) when bleeding.

7. Remove the floor cover.

8. Slacken the bleed screw at the brake master cylinder by two turns. When filled up with fluid, tighten the bleed screw.

9. Fill tanks with new brake fluid (immerse hose pipe end below level).

10. Slacken the bleed screws.

7-87

7 - MAINTENANCE

11. Press the brake pedal slowly for as long as fluid moves out with air bubbles.

12. Then, with the brake pedal pressed, close the brake cylinder bleed screws, wipe them and install protective caps.

13. Check the circuit for leaks.

14. Check the level in the tank and adjust as necessary.

15. Reinstall the wheels.

16. Tighten the wheel nuts to 400 N·m (295 lb ft).

Brake fluid specifications and capacity Use CASE AKCELA DOT 4 FLUID or an oil meeting the following specifications: • SAE J1703 • SAE J1704 • ISO 4925 • NHTSA 116-DOT 4 NOTE: Oil that confirms to DOT3 can also be used.

Capacity: 1.75 L (0.46 US gal)

7-88

7 - MAINTENANCE

Air-conditioning system - Check 1. Have your authorized CASE CONSTRUCTION dealer check the function of individual components and wiring and clean the air conditioning system (removal of mould and bacteria).

NOTICE: In case of work in a highly dusty environment, have the check performed in shorter intervals.

7-89

7 - MAINTENANCE

Every 6000 hours of operation or every 4 years

Engine coolant WARNING Chemical hazard!

When handling fuel, lubricants, and other service chemicals, follow the manufacturer's instructions.

Wear Personal Protective Equipment (PPE) as instructed. Do not smoke or use open flame. Collect fluids in proper containers. Obey all local and environmental regulations when disposing of chemicals.

Failure to comply could result in death or serious injury.

W0371A

Prior operation: Change the engine cooling system antifreeze when the hour meter reads 6000 hours of operation or every 4 years and every 6000 hours or 4 years thereafter.

WARNING Burn hazard!

Do not handle any service fluid (engine coolant, engine oil, hydraulic oil, etc.) at temperatures that exceed 49 °C (120 °F). Allow fluids to cool before proceeding.

Failure to comply could result in death or serious injury.

W0330B

NOTICE: Follow the antifreeze producer’s instructions when changing antifreeze!

Drain the fluid into a suitable container.

SS12C364

1

NOTICE: Dispose of all fluids, filters, and containers in an environmentally safe manner in accordance with local laws and regulations. Check with local environmental and recycling centers or your dealer for correct disposal information.

NOTE: Use the recommended antifreeze. See Page 7-11.

NOTE: Drain the fluid when operation has ended after allowing the fluid to cool down to 80 °C (176 °F) or while operating once the fluid has heated up to that temperature.

1. Remove the expansion tank cap.

RAIL19COM0602AA

7-90

2

7 - MAINTENANCE

2. Remove the plug, and drain the coolant into a container with adequate capacity (Approximate drain volume: 11.5 L (3 US gal)).

3. Reinstall the drain plug.

RAIL19COM0610AA

3

SS12C397

4

RAIL19COM0602AA

5

RAIL19COM0654AA

6

4. Check the cooling system for defective hoses, missing loose or damaged hose clamps, and inspect the radiator for damage, leaks and plates that are clogged with dirt. Clean and repair it if required.

5. Fill the cooling system with new coolant in the ratio of 50% water plus 50% antifreeze between the upper line of the watermark.

NOTE: The maximum filling speed is 10 L/min (2.6 US gpm) 6. Wait 2 min to 3 min until the air escapes and add additional coolant until the system is filed.

7. Start the engine and wait until temperature reaches 80 °C (176 °F).

8. Check the cooling system for leaks.

9. Stop the engine.

10. Check the coolant level and add additional coolant if needed.

7-91

7 - MAINTENANCE

Coolant specification and capacity Use CNH XHD HEAVY DUTY COOLANT / ANTI-FREEZE or a coolant meeting the following specification: • ASTM D6210 Type 1-FF NOTE: CASE AKCELA PREMIUM ANTI-FREEZE can also be used.

Capacity: 11.5 L (3.04 US gal) The coolant is a water and antifreeze mixture containing: • 50% water • 50% antifreeze The quality of the water should not exceed following limits: • Total hardness: 0.03% • Chlorides: 0.01% • Sulfates: 0.01%

7-92

7 - MAINTENANCE

As required

Fuel pre-filter water separator WARNING Pressurized system!

Never attempt to drain fluids or remove filters when the engine is running. Turn off the engine and relieve all pressure from pressurized systems before servicing the machine.

Failure to comply could result in death or serious injury.

W0905A

WARNING Fuel vapors are explosive and flammable.

Do not smoke while handling fuel. Keep fuel away from flames or sparks. Shut off engine and remove key before servicing. Always work in a well-ventilated area. Clean up spilled fuel immediately.

Failure to comply could result in death or serious injury.

W0904A

NOTICE: Dispose of all fluids, filters, and containers in an environmentally safe manner in accordance with local laws and regulations. Check with local environmental and recycling centers or your dealer for correct disposal information.

Collect drained fuel including sediment into a proper vessel.

NOTICE: Do NOT drain separator while engine is hot and running.

1. If the SPN 97 FMI 12 is shown on the display, clean the water separator of the fuel filter.

SS12E084

1

RAIL19COM0613AA

2

2. Stop the engine.

3. Locate the fuel filter water separator.

4. Turn the separator’s valve until water starts flowing out.

5. Drain water from the separator and close the valve when fuel begins to flow.

7-93

7 - MAINTENANCE

Fuel system bleed CAUTION Burn hazard!

Wait for all components to cool before performing any operation.

Failure to comply could result in minor or moderate injury.

C0053A

WARNING Fuel vapors are explosive and flammable.

Do not smoke while handling fuel. Keep fuel away from flames or sparks. Shut off engine and remove key before servicing. Always work in a well-ventilated area. Clean up spilled fuel immediately.

Failure to comply could result in death or serious injury.

W0904A

Prior operation: Deaerate fuel system before first starting the machine after replacement of the fine fuel filter, during fuel pump replacement, after long term shutdown and storage of the machine when the fuel tank is emptied.

1. Vent the filter using the bleeder screw.

2. Open the bleeder screw.

3. Turn the ignition key to the “I” position to enable the pump. When the clean fuel starts flowing out from the filter, turn the key back to the position “0”.

4. Tighten the bleeder screw.

RAIL19COM0612AA

7-94

1

7 - MAINTENANCE

Radiator and coolers NOTICE: Do not use cleaners with excessively high pressure. Otherwise, the radiator plates could be damaged.

If the radiator is contaminated with crude oil products (oil), use cleaning agent and proceed in line with producer’s instructions! Find out the cause of contamination!

When cleaning, comply with ecological standards and regulations!

Perform cleaning at workstations equipped with a cleaning agent collection system to prevent the contamination of soil and water resources!

Never use banned cleaning agents!

• Because the machine can be operated in a variety of work environments, it is not possible to set a regular cleaning interval.

• When working in a dusty environment, perform cleaning on a daily basis.

• A fouled radiator will cause the temperature of engine coolant and hydraulic system oil to increase.

• Clean with compressed air or pressurized water (steam) from the side of cooling air fan.

RAIL19COM0590AA

7-95

1

7 - MAINTENANCE

Purge of the Selective Catalytic Reduction (SCR) system The purge of the SCR system is a special engine mode during which time the machine cannot be used. This purge process manages the accumulation of DEF crystals also known as hydrocarbons in the SCR catalyst.

This is accomplished by increasing the temperature inside of the SCR catalyst and eliminate the DEF crystals.

The purge is fully controlled by the engine control unit.

It is required that the unit be taken out of service until the purge process is complete.

The following table shows the conditions of the SCR purge process: Conditions for start of the SCR purge

Normal operation Crystallisation detection Crystallisation detection warning Crystallisation detection switch off

No need for SCR purge Machine idle and SCR purge button Machine idle and SCR purge button Machine idle and service tools requested

Indicator lamp of SCR catalyst clogging Off Flashing slowly (1 flash per second) Flashing slowly (1 flash per second) Flashing rapidly (3 flashes per second)

SCR purge condition requirements 1. Park the machine in a safe area.

2. Place the travel lever in the park brake position.

3. Make sure the coolant temperature is above 70 °C (158 °F).

4. Make sure the unit has sufficient fuel of at least 20 L (5.3 US gal).

5. Make sure the unit has sufficient Diesel Exhaust Fluid (DEF) of at least 1 L (0.25 US gal).

SCR purge process 1. Press the SCR catalyst purge button to start purge process.

2. The engine RPM’s will increase to 1800 RPM. 3. The SCR purge will last approximately 40 – 50 min.

4. The engine RPM’s will decrease to 1000 RPM. 5. The SCR purge and warning lamps will switch Off.

7-96

Machine reaction

Engine failure indicator lamp

Sound alarm

no

no

none

no

no

none

lighted

yes

flashing

yes

Engine output reduced by 25% Engine output reduced by 50% and engine speed reduced to 1300 RPM (contact your dealer)

7 - MAINTENANCE

Sprinkling system filters NOTICE: Always drain the sprinkling tank and system before ambient temperature drops below 0 °C (32 °F).

1. Remove the filter and clean its strainer.

RAIL19COM0656AA

1

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2

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3

2. Drain the tank.

3. Drain the sprinkling pipes at the front and back by loosening the nozzles.

7-97

7 - MAINTENANCE

Scrapers 1. Check the condition of the front brushes (1) and rear brushes (2).

2. Clean and repair them, as required.

7-98

RAIL19COM0659AA

1

RAIL19COM0660AA

2

7 - MAINTENANCE

Wheel nuts torque 1. Check the wheel nuts for correct torque.

2. Tighten the wheel nuts to a torque of 400 N·m (295 lb ft).

RAIL19COM0657AA

7-99

1

7 - MAINTENANCE

Machine cleaning WARNING Chemical hazard!

Always wear protective clothing and goggles when cleaning with solvents, acids, or alkaline chemical agents. Always follow the chemical manufacturer's instructions.

Failure to comply could result in death or serious injury.

W0180A

1. When work is completed, clean the machine to get rid of major impurities.

2. Carry out general cleaning on a regular basis, at least once per week. Total cleaning must be done daily if working on cohesive soils, such as cement or lime.

Also pay attention to the function of the scrapers.

NOTICE: Cover all openings into which the cleaning agent might penetrate (such as the engine intake opening) prior to pressure washing. Remove the covers after washing the machine.

Do not expose electrical parts or insulation material to direct water or steam jets. Always cover such materials (inside of the alternator, etc.).

Disconnect the Master Disconnect Switch.

Work with the engine stopped.

Follow environmental standards and regulations when cleaning the machine.

Clean the machine at a site equipped with a containment system for cleaning agents so that the soil and water sources are not contaminated!

Do not use banned cleaning agents.

NEVER use aggressive or easily ignitable cleaning agents.

7-100

7 - MAINTENANCE

Air compressor NOTE: There must be no pressure in the delivery air pipe.

1. Loosen the air pipe nut (2) and drain compressed air from the system.

2. Remove the delivery air pipe (1) from the compressor.

SS12E081

1

SS12E082

2

SS12E083

3

3. When the overall extent of carbon deposited on the wall exceeds the value of X+X= 2 mm (0.1 in), you must clean or replace the delivery pipe leading from the compressor and contact your dealer to carry out overall inspection and repair of the compressor.

4. Following the first 50 h, tighten the compressor head bolts at about 20 °C (68 °F) in the sequence depicted in the figure to a torque of 30 – 33 N·m (22 – 24.3 lb ft).

7-101

7 - MAINTENANCE

Tightening torques Check whether the main bolt connections: wheel nuts, axle mount, hydraulic connection mount, engine mount, and mount of units attached to the engine have come loose.

Use torque wrenches to tighten these.

If a special torque is needed, it is mentioned in the section.

7-102

7 - MAINTENANCE

Fuse and relay locations

Fuses and relay box WARNING Avoid injury!

Shut off the engine, remove the key, and make sure all motion is stopped before servicing the machine.

Failure to comply could result in death or serious injury.

W1128A

NOTICE: Always replace the fuses with ones of identical value.

RAIL17COM0036FA

1

Fuse box Description Mounting socket

F11

Rating 7.5 A

15 A

Rear headlights

F12

7.5 A

F3

15 A

Beacon, brake lights, cab lights

F13

7.5 A

F4 F5 F6

15 A 5A 15 A

Direction indicators

F14 F15 F16

1A 15 A 10 A

Description Horn, drive direction change-over electronics, drive and steering valves, reverse horn, reversing headlight Emergency brake, differential lock, brake Gearbox thermometer and manometer, indicator lights of charging, brake and parking brake failures, hydraulic filter clogging, hydraulic oil overheating Power View, engine diagnostics Wipers, screen washers Sprinkling, emulsion sprinkling

F7 F8

7.5 A 15 A

F17 F18

20 A 15 A

Fans Air drier, scraper

F1

Rating 15 A

F2

Front parking lights, instrument lighting, rear lights.

Front headlights, after-treatment After-treatment

7-103

7 - MAINTENANCE

Battery switch fuses

F20 F21 F22 F23 F24

Rating 70 A 60 A 15 A 10 A 15 A

Description Engine pre-heating Main fuse Engine Control Module (ECM) Fuel pump Air-conditioning

F25 F26 F27 F28 F29

7-104

Rating 25 A 10 A 15 A 10 A

RAIL19COM0575AA

2

RAIL17COM0037AA

3

Description After-treatment Spare Radio Voltage converter 24 V / 12 V Socket 12 V

7 - MAINTENANCE

Storage

Short-term preservation and storage for 1-2 months NOTICE: Never start the engine during the course of storage.

NOTICE: Prior to restoration of machine operation, wash the preservation agents away with a high-pressure jet of hot water combined with normal de-greasers while observing the Instructions for Use along with ecological guidelines.

NOTICE: Carry out the de-waxing (de-conservation) and washing of the machine at places equipped with intercepting sumps to trap the rinsing water as well as de-waxing agents.

NOTICE: Before starting operations again, wash machine with high pressure hot water using ordinary de-greasing agent added as directed by the chemical manufacturer, while observing environmental regulations. Wash the machine in places with catch basins available to collect rinse water and chemicals.

• Wash and clean the entire machine carefully.

• Before parking the machine for its preservation and storage, warm up the engine to its operating temperature while running.

• Park the machine on a solid, flat surface at a safe place with no risk of natural disaster (floods, landslides, fire, etc.) to the machine.

In addition: • Repair spots with damaged paint.

• Lubricate all lubrication points, control cables, and joints of the controls, etc.

• Confirm water fillings are drained.

• Check that the coolant has the required antifreeze properties.

• Check the state of accumulator charges; recharge if necessary.

• Fill the fuel tank with maximum fuel (even in the case of a short-time shutdown (several days). This will protect against corrosion on the walls of the fuel tank.

• Drain the DIESEL EXHAUST FLUID (DEF)/ADBLUE® tank.

• Apply preservative grease over the chrome surfaces of the piston rods.

• We recommend protection of the machine against corrosion through spraying the preservation agent (applied spraying), particularly in places with potential of corrosion.

A machine treated like this will need no special preparation prior to its subsequent recommissioning.

7-105

7 - MAINTENANCE

Machine preservation and storage for more than two months When parking the machine, the same principles apply as for short-term preservation (see also Page 7-105).

In addition, the following are recommended: • Dismantle the accumulators, check their condition and store in a cool, dry room. Recharge the accumulators regularly.

• Support the runner frame so the damping system shows minimal sag.

• Protect rubber elements by applying special preservation agent.

• Inflate the tires to the required pressure and protect them from direct sunlight. Apply preservation grease to the chrome surfaces of the piston rods.

• Preserve the machine via spraying with special agent, particularly at places of possible corrosion.

• Cover the engine suction and discharge ports with double polyethylene foil and secure this foil thoroughly with adhesive tape.

• Protect the headlights, external rear view mirrors and other elements with external wiring by spraying a special agent and wrapping in polyethylene foil.

• Preserve the engine as described in the engine manufacturer’s instruction manual. Visibly mark that the engine has been preserved.

• If you are not using a winter fuel, add additives into the diesel fuel.

NOTE: When the machine is taken out of service because it is damaged beyond repair or has reached the end of its useful life, disassembly, scrapping and/or recycling of the components, fluids, etc. must be performed only by a qualified technician using service instructions and in compliance with local laws and regulations.

7-106

8 - SPECIFICATIONS

8 - SPECIFICATIONS###_9_### General specification Weight Operating weight of CECE with cab, ROPS Operating weight of CECE with cab Operating weight of CECE with platform, rail Weight of half fluid capacities Operating weight of ISO 6016 with cab, ROPS Max. weight – cab + ROPS (6016) + accessories + weighing Maximum permitted weight according to ROPS Weight of empty ballast tanks Balance weight Weight of ballast tanks filled with concrete Weight of ballast in frame – water Weight of ballast in frame – sand Weight of ballast in the frame – scrap up to the total machine weight Cab weight Weight of ROPS Weight of ROPS/FOPS Weight of sheet roof on ROPS Weight of canopy Weight of canopy posts (version without ROPS) Weight of wheel insulation Weight of edge cutter

9700 kg (21385 lb) 9400 kg (20723 lb) 9120 kg (20106 lb) 300 kg (661 lb) 9800 kg (21605 lb) 24000 kg (52910 lb) 24000 kg (52910 lb) 1100 kg (2430 lb) 6280 kg (13230.0 lb) 2800 kg (6170 lb) 3000 kg (6610 lb) 4500 kg (9920 lb) 24000 kg (52910 lb) 320 kg (705 lb) 300 kg (660 lb) 530 kg (1170 lb) 230 kg (507 lb) 50 kg (110 lb) 60 kg (130 lb) 120 kg (260 lb) 150 kg (330 lb)

Driving characteristics Number of speeds Maximum transport speed Working speed 1 Working speed 2 Working speed 3 Climbing ability Lateral static stability Lateral stability while driving

3 0 – 19.0 km/h (0 – 11.8 mph) 0 – 5 km/h (0 – 3.1 mph) 0 – 11 km/h (0 – 6.8 mph) 0 – 19 km/h (0 – 11.8 mph) 25% 25% 10% 8-1

8 - SPECIFICATIONS

Driving characteristics Turning radius inner (edge) left Turning radius inner (edge) right Turning radius outer (contour) left Turning radius outer (contour) right Type of drive Type of gearbox Number of driving axles Number of driven wheels Oscillation angle Angle of steering

6200.0 mm (244.1 in) 6100.0 mm (240.2 in) 10000.0 mm (393.7 in) 8800.0 mm (346.5 in) Hydrodynamic Three-stage reversing 1 4 3° 32°

Steering Type of steering Steering control Linear hydraulic motors

Two-point suspension Hydraulic power steering 1

8-2

8 - SPECIFICATIONS

Engine Deutz TCD3.6 L4 74 kW (99 Hp) 4 3621 cm³ (221 in³) 2000 RPM 410 N·m (302 lb ft) at 1600 RPM 10.0 L/hour (2.6 US gal/hour) EU Stage IV. U.S. EPA Tier 4 Final Liquid

Manufacturer Type Power according to ISO 3046/1 Number of cylinders Cylinder capacity Nominal speed Maximum torque Average fuel consumption Engines complies with emission regulations Cooling system of engine

Axle Maximum tire pressure Minimum tire pressure Pattern of tires Number of tires Number of front wheels Number of rear wheels Size of tires Type of tires

0.75 MPa (108.8 psi) 0.2 MPa (29 psi) COM HL. 8 4 4 11.00x20" Tube Type

Brakes Operating Parking Emergency

drum Mechanical -disc Mechanical -disc

Watering Type of watering Number of pumps

Pressure 1

Wiring Voltage Battery capacity

24 V 2 x 55 A·h

8-3

8 - SPECIFICATIONS

Dimension

RAIL17COM0038FA

A 3780 mm (148.8 in)

G 280 mm (11.0 in)

G* 250 mm (9.8 in)

8-4

1

H1 2380 mm (93.7 in)

L 5030 mm (198.0 in)

8 - SPECIFICATIONS

RAIL17COM0039FA

2

H W 3130 mm 1986.0 mm (123.2 in) (78.2 in) * max. machine height with platform and canopy: 3150 mm (124 in).

8-5

W1 2100.0 mm (82.7 in)

8 - SPECIFICATIONS

RAIL17COM0040HA

L1 5780 mm (227.6 in)

3

W2 2310 mm (90.9 in)

8-6

Index ###_Index_###

Aftercooler . . . . . . . . . . . . .

Air compressor . . . . . . . . . . .

Air conditioner filters . . . . . . . .

Air-conditioning compressor mounting .

Air-conditioning refrigerant . . . . . .

Air-conditioning system - Check . . .

Air dryer . . . . . . . . . . . . . .

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. 7-72 7-101 . 7-59 . 7-73 . 7-58 . 7-89 . 7-78

Basic instructions . . . . .

Battery check and cleaning Battery master switch . . .

Before starting the engine .

Brake fluid . . . . . . . .

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. 7-1 . 7-66 . 3-13 . 4-1 . 7-86

Cab air filter . . . . . . . . . . . . . . . . . .

Cab air filters . . . . . . . . . . . . . . . . . .

Cab controls - Stop . . . . . . . . . . . . . . .

Change oil in differential . . . . . . . . . . . . .

Change oil in rear axle . . . . . . . . . . . . .

Check air filter dust valve . . . . . . . . . . . .

Check brake operation . . . . . . . . . . . . .

Check engine coolant level. . . . . . . . . . . .

Check engine cooling fan and drive belt . . . . . .

Check engine oil level . . . . . . . . . . . . .

Check hydraulic reservoir oil level . . . . . . . . .

Check oil in axle . . . . . . . . . . . . . . . .

Check oil in differential . . . . . . . . . . . . .

Check the brake fluid level . . . . . . . . . . . .

Check the DEF/AdBlue® tank level/topping up fluid .

Check the engine and exhaust pipe intake manifold .

Check the engine coolant level . . . . . . . . . .

Check the engine intake manifold and air filter sensor Check the tire pressure . . . . . . . . . . . . .

Clean and drain water separator . . . . . . . . .

Consumables . . . . . . . . . . . . . . . . .

Cooling system maintenance . . . . . . . . . . .

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. . . 7-61 . . . 3-27 . . . 4-5 7-36, 7-76 7-38, 7-79 . . . 7-19 . . . 7-22 . . . 7-16 . . . 7-17 . . . 7-14 . . . 7-20 . . . 7-56 . . . 7-54 . . . 7-21 . . . 7-29 . . . 7-18 . . . 7-51 . . . 7-39 7-30, 7-34 . . . 7-25 . . . 7-11 . . . 2-29

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D Dashboard controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 DEF/AdBlue® supply module filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-62 Dimension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4 Ecology and the environment . . . . . . . .

Electro-Magnetic Compatibility (EMC) . . . . .

Emergency stop of the machine . . . . . . .

Emissions overview . . . . . . . . . . . . .

Engine air filters . . . . . . . . . . . . . .

Engine belts . . . . . . . . . . . . . . . .

Engine coolant . . . . . . . . . . . . . . .

Engine fault signaling . . . . . . . . . . . .

Engine lubrication system - General specification Engine oil and engine oil filter . . . . . . . .

Engine shutdown alarm . . . . . . . . . . .

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2-9 1-4 4-6 1-9 7-49 7-65 7-90 3-23 7-10 7-43 3-25

F Fire extinguisher - Localization overview .

Forward and reverse travel. . . . . . .

Front axle hydraulic cylinders. . . . . .

Front controls . . . . . . . . . . . .

Front wheels - Check . . . . . . . . .

Fuel filters . . . . . . . . . . . . . .

Fuel pre-filter water separator . . . . .

Fuel system bleed . . . . . . . . . .

Fuel system maintenance . . . . . . .

Fuses and relay box . . . . . . . . .

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G General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

General specification - Biodiesel fuels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

General specification - Diesel fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hand signals . . . . . . . .

Hood latch . . . . . . . . .

Hydraulic oil and filter . . . .

Hydraulic system maintenance

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3-29 4-7 7-84 3-10 7-71 7-46 7-93 7-94 2-28 7-103 8-1 7-8 7-7 2-10 3-14 7-82 2-30

I Instrument panel and Indicators - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-27 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 L Loading the machine onto a transport trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

M Machine cleaning . . . . . . . . . . . . . . . . . . . .

Machine components . . . . . . . . . . . . . . . . . .

Machine lubrication . . . . . . . . . . . . . . . . . . .

Machine orientation . . . . . . . . . . . . . . . . . . .

Machine parking . . . . . . . . . . . . . . . . . . . .

Machine preservation and storage for more than two months .

Machine towing. . . . . . . . . . . . . . . . . . . . .

Machine transport (on a trailer) . . . . . . . . . . . . . .

Maintenance chart . . . . . . . . . . . . . . . . . . .

Multi-function display . . . . . . . . . . . . . . . . . .

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5-2

7-100 . 1-8 . 7-41 . 1-7 . 4-12 7-106 . 5-4 . 5-3 . 7-12 . 3-15

N Navigation basics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16 Note to the owner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 O Operating the machine at high altitudes . . . . . . . . .

Operating the machine at high temperatures and humidity .

Operating the machine in extremely dusty environment . .

Operator's manual storage on the machine. . . . . . . .

Operator's seat . . . . . . . . . . . . . . . . . . . .

Overhead controls . . . . . . . . . . . . . . . . . .

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. 6-1 . 6-2 . 6-3 . 1-6 . 3-2 . 3-12

P Pneumatic system tank . . . . . . . . . . . . . . . .

Product identification . . . . . . . . . . . . . . . . .

Proper entry and exit . . . . . . . . . . . . . . . . .

Purge of the Selective Catalytic Reduction (SCR) system .

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. 3-28 . 1-5 . 3-1 . 7-96

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. 7-95 . 3-11 . 2-13 . 7-24

Radiator and coolers Rearward controls .

Recovery and towing Refill the water tank .

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Run-in period of a new machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safety rules . . . . . . . . . . . . . . . . . .

Safety rules and signal word definitions . . . . . .

Safety signs . . . . . . . . . . . . . . . . . .

Scrapers . . . . . . . . . . . . . . . . . . .

Selective Catalytic Reduction (SCR) system . . . .

Service brakes - adjust . . . . . . . . . . . . .

Short-term preservation and storage for 1-2 months .

Sprinkling . . . . . . . . . . . . . . . . . . .

Sprinkling system filters . . . . . . . . . . . . .

Starting the engine . . . . . . . . . . . . . . .

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Tightening torques . . . .

Tools and equipment . . .

Transmission oil . . . . .

Transmission oil filter . . .

Transmission oil level check Traveling on public roads .

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Welding on the machine . .

Wheel nuts torque . . . .

Windshield washer reservoir Wiring . . . . . . . . . .

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. . 2-2 . . 2-1 . . 2-14 6-5, 7-98 . . 4-10 . . 7-68 . 7-105 . . 6-4 . . 7-97 . . 4-3

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. 7-4, 7-102 . 2-26, 2-31 . . . . 7-74 . 7-32, 7-52 . . . . 7-26 . . . . 5-1

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2-27 7-99 3-30 7-57

Dealer’s stamp

CNH Industrial America LLC reserves the right to make improvements in design and changes in specifications at any time without notice and without incurring any obligation to install them on units previously sold.

Specifications, descriptions, and illustrative material herein are as accurate as known at time of publication, but are subject to change without notice.

Availability of some models and equipment builds varies according to the country in which the equipment is being used. For exact information about any particular product, please consult your Case dealer.

© 2020 CNH Industrial America LLC. All Rights Reserved.

Case is a trademark registered in the United States and many other countries, owned or licensed to CNH Industrial N.V., its subsidiaries or affiliates.

Any trademarks referred to herein, in association with goods and/or services of companies, other than owned by or licensed to CNH Industrial N.V., its subsidiaries or affiliates, are the property of those respective companies.