Case DV36D DV45CD DV45D Tier 4B (final) Vibratory Roller Operator's Manual 51523411 - PDF DOWNLOAD

ORIGINAL INSTRUCTIONS

DV36D DV45CD DV45D Tier 4B (final) Vibratory Roller DV36D - PIN DDDDV36DNKWTN2001 and above; DV45CD - PIN DDDD45CDNKWTT2006 and above; DV45D - PIN DDDDV45DNJWTP2002 and above

OPERATOR’S MANUAL

Part number 51523411 1st edition English March 2019

Contents 1 GENERAL INFORMATION Note to the Owner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Intended use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Electro-Magnetic Compatibility (EMC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 Product identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 Operator's manual storage on the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7 Machine orientation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8 Machine components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9 Emissions warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11

2 SAFETY INFORMATION Safety rules and signal word definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Specific precautions to this machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9 Ecology and the environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 Hand signals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11 Safety signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14

3 CONTROLS AND INSTRUMENTS Access to operator's platform Proper entry and exit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Operator's seat Operator's seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Forward controls Switches and control lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 Front controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12 Vandalism protection cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13

Left-hand side controls Left-hand side controls (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14

Right-hand side controls Right-hand side controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15 Heated seat (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18

Rearward controls Rotating beacon (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19 Water level gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20 Backup alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21

Exterior controls Battery master switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22 Roller drum scraper adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23 Pneumatic wheel scraper adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24

Display Display screens. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25

4 OPERATING INSTRUCTIONS Commissioning the unit Run-in period of a new machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Before starting the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Starting the unit Starting the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 Pre-heating the system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 Assisted starting (Jump-starting) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Stopping the unit Stopping the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

Moving the unit Machine travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

Parking the unit Parking the machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12

5 TRANSPORT OPERATIONS Shipping transport Articulated joint lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Lifting the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Loading the machine using a ramp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Transport on a trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Roll-Over Protective Structure (ROPS) Fold up/down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-1 5-2 5-3 5-4 5-5

Recovery transport Towing the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

6 WORKING OPERATIONS General information Vibration operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Differential lock (Traction assist) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Sprinkling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Emulsion sprinkling (DV45CD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Roller drum offset (Crab steer) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-5 6-6 6-7 6-8

7 MAINTENANCE General information General maintenance information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 Torque charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 Recommended engine oil for operating temperature ranges. . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5 Opening the hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6 Biodiesel fuel - Biodiesel fuels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7 Diesel fuel - Diesel fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9 Consumables and capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10

Maintenance planning Maintenance chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11

Every 20 hours of operation or daily Fuel tank level - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine oil level - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hydraulic oil level - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hydraulic oil cooler - Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine coolant level - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Sprinkler system - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Roller drum scrapers - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pneumatic wheel scraper - Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fuel tank hoses and connections - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air intake - Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Indicator and warning lights - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air cleaner - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Water level indicator - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tire pressure (DV45CD) - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Emulsion level (DV45CD) - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine compartment - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cooling fan and engine belt - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-13 7-14 7-15 7-18 7-19 7-20 7-21 7-22 7-23 7-24 7-25 7-28 7-29 7-30 7-31 7-32 7-33

Initial 50 hours Engine oil and filter (Initial) - Change. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-35

Every 50 hours of operation or weekly Parking brake - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-37 Battery charge - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-40 Fuel-water separator filter - Drain fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-41

Every 100 hours of operation or monthly Steering cylinder - Grease. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-42

Tire pressure (DV45CD) - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-43

Initial 250 hours Engine oil and filter (Initial) - Change. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-44

Every 250 hours of operation or every 3 months Engine oil and oil filter - Change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Clean the sprinkling filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Radiator hoses and clamps - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine air filter (outer element) - Clean . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-46 7-48 7-49 7-50

Initial 500 hours Hydraulic oil and filter (Initial) - Change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-52

Every 500 hours of operation or every 6 months Fuel filter - Replace. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Electrical system - Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine air filter (outer element) - Replace. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fuel-water separator filter element - Replace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Radiator - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-57 7-59 7-60 7-62 7-63

Every 1000 hours of operation or annually Hydraulic oil and filter - Change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Check the damping system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Articulated joint pivot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pendulum joint. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine Crankcase Ventilation (CCV) filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine air filters - Replace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Check and adjust the valve clearance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Clean the fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-64 7-69 7-70 7-71 7-72 7-73 7-75 7-76

Every 2000 hours of operation or every 2 years Engine coolant - Change fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-77 Engine belt - Replace. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-80

Every 3000 hours of operation or every 3 years Cleaning the Diesel Particulate Filter (DPF). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-81 Turbocharger and lines - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-82 Exhaust Gas Recirculation (EGR) valve - Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-83

As required maintenance Cleaning the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-84 Radiator - Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-85 Hydraulic oil cooler - Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-86

Hood gas strut - Replace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-87 Water tank and sprinkler - Drain. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-89 Sprinkler nozzles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-91 Water tank - Fill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-92 Clean water tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-93 Fuel tank - Drain fluid. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-95 Battery - Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-96 Fuel-water separator filter element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-100 Diesel Particulate Filter (DPF) regeneration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-101 Fuel system venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-106

Fuse and relay locations Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-108

Storage Short-term preservation and storage for 1-2 months . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Machine preservation and storage for more than 2 months. . . . . . . . . . . . . . . . . . . . . .

Storage in freezing conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Removal of the preservation of the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-110 7-111 7-112 7-113

8 TROUBLESHOOTING Fault code resolution Error codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

9 SPECIFICATIONS General specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1 Consumables and capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4

1 - GENERAL INFORMATION

1 - GENERAL INFORMATION###_1_### Note to the Owner This manual contains important information about the safe operation, adjustment, and maintenance of your machine.

Refer to the table of contents in this manual as an outline or guide to information about your machine. Use the index at the end of this manual to locate specific items about your machine. The machine conforms to current safety regulations.

Use this manual as a guide. Service your machine properly and at the suggested intervals. Regular maintenance and correct operation will ensure that your machine will remain a reliable working tool for a long time. If you need more information, contact your CASE CONSTRUCTION dealer.

DO NOT operate or permit anyone to operate or service this machine until you or the other persons have read and understand the safety, operation, and maintenance instructions in this manual. Use only trained operators who have demonstrated the ability to operate and service this machine correctly and safely.

The information in this manual is provided on the basis of information that was available at the time that the manual was written. Settings, procedures, part numbers, software, and other items can change. These changes can affect the service of the machine. Ensure that you have the complete and most current information from your dealer before you start any machine operation.

Store this operator's manual in the manual compartment equipped on this machine. Make sure this manual is complete and in good condition. Consult your dealer to obtain additional manuals or manuals in other languages. An Association of Equipment Manufacturers (AEM) safety booklet is included with each machine. Take the time to read the booklet and understand its content.

Contact your CASE CONSTRUCTION dealer for any further information or assistance about your machine. Your dealer has CASE CONSTRUCTION –approved service parts. Your dealer has technicians with special training that know the best methods of repair and maintenance for your machine. CASE CONSTRUCTION customer assistance is also available. Go to www.casece.com.

ATTENTION: The fuel system and engine on your machine are designed and built to government emissions standards. Tampering by dealers, customers, operators, and users is strictly prohibited by law. Failure to comply could result in government fines, rework charges, invalid warranty, legal action, and possible confiscation of the machine until rework to original condition is completed. Engine service and/or repairs must be done by a certified technician only!

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1 - GENERAL INFORMATION

Intended use DANGER Illustrations in this manual may show protective shielding open or removed to better illustrate a particular feature or adjustment.

Replace all shields before operating the machine.

Failure to comply will result in death or serious injury.

D0118A

WARNING Avoid injury!

Using the machine for purposes other than or beyond the intended use is not allowed; for example: - for the transportation of persons, - as a working platform, - for pulling attached loads, - for pulling or transporting loads without the intended working equipment.

Failure to comply could result in death or serious injury.

W1142B

CAUTION Equipment failure could cause accident or injury!

Tampering with or changing the setting of any hydraulic system valve is strictly forbidden.

Failure to comply could result in minor or moderate injury.

C0160A

This compactor is intended for use on small and medium-sized building sites. Use only approved accessories and attachments designed for your machine. Consult your dealer on changes, additions or modifications that may be required for your machine. Do not make any unauthorized modifications to your machine.

This compactor has been built with the most advanced technology and in accordance with recognized safety rules.

The compactor must be used according to its intended use, respecting the safety and precautionary rules and strictly following the operating instructions. Any functional disorders, especially those affecting the safety of the compactor, should therefore be rectified immediately.

The manufacturer/supplier cannot be held responsible for any damage resulting from unintended use. The risk involved in such misuse lies entirely with the user.

The current operator’s manual is the user’s guide for correct run-in, use and maintenance of the compactor.

Carefully read this operator’s manual and store it in the manual compartment under the engine hood. Instructions concerning safety, operation and maintenance provided in this manual have been developed to permit safe service and operation of this compactor.

In the event of queries or suggestions relevant to your compactor do not hesitate to contact your dealer. Dealers have qualified and trained personnel as well as original spare parts and suitable equipment to carry out all necessary maintenance.

Do not use this compactor for any applications or purposes other than those described in this manual. If you use this compactor for duties involving the use of attachments, accessories, or special tools, consult your dealer to make sure that the adaptations or modifications carried out are in conformity with the compactor’s technical specifications and with current regulations on safety.

Any modifications or adaptations which are not approved by the manufacturer may invalidate the machine’s original conformity with safety requirements.

Spare parts The “non-genuine” spare parts have not been checked and authorized by the manufacturer. The assembly and/or use of such products may have negative effects on the machine design features and could impair its operation safety.

CASE CONSTRUCTION is not liable for any damage caused by “non-genuine” spare parts or accessories.

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1 - GENERAL INFORMATION

NOTE: Each compactor is supplied complete with a copy of this manual. Descriptions and illustrations provided herein are not binding. The manufacturer, provided that the basic characteristics of compactor types described and shown in this manual remain the same, reserves the right to change components, parts and accessories supplied without any commitment to timely update this publication, and this any time it deems it convenient for improvement purposes or due to commercial or manufacturing requirements. For exact information, please contact your dealer.

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1 - GENERAL INFORMATION

Electro-Magnetic Compatibility (EMC) Interference may arise as a result of add‐on equipment that may not necessarily meet the required standards. As such interference can result in serious malfunction of the unit and/or create unsafe situations, you must observe the following: • The maximum power of emission equipment (radio, telephones, etc.) must not exceed the limits imposed by the national authorities of the country where you use the machine • The electro‐magnetic field generated by the add‐on system should not exceed 24 V/m at any time and at any location in the proximity of electronic components • The add‐on equipment must not interfere with the functioning of the on board electronics Failure to comply with these rules will render the CASE CONSTRUCTION warranty null and void.

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1 - GENERAL INFORMATION

Product identification Model, Product Identification Number (PIN), and year of manufacture Record the machine Product Identification Number (PIN) and additional machine information including the model and the component serial numbers in the spaces below. Always supply this information to your dealer when you order parts, obtain information, or require assistance. Keep a record of these numbers and your Manufacturer’s Statement of Origin in a safe place. If the machine is stolen, report the numbers to your local law enforcement agency.

Machine identification Model name Product Identification Number (PIN) Model year

The PIN plate is located on the chassis below the steering column.

RAIL14COM0348BA

1

RAIL18COM0454BA

2

RAIL18COM0455BA

3

Machine frame serial number

The serial number of the machine is located on the frame.

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1 - GENERAL INFORMATION

Roll-Over Protective Structure (ROPS)

The ROPS serial number plate is located on the left-hand post.

RAIL18COM0456BA

4

RAIL19COM0009AA

5

RAIL19COM0041AA

6

Engine make and model

Engine serial number

The serial number plate is on top of the engine valve cover.

1-6

1 - GENERAL INFORMATION

Operator's manual storage on the machine The operator’s manual storage compartment is located under the engine hood.

READ THIS MANUAL COMPLETELY and make certain you understand the controls. All equipment has a limit.

Make sure you understand the speed, steering, stability, and load characteristics of this machine before you start to operate.

DO NOT remove this manual from the machine. See your dealer for additional manuals. Always keep the operator's manual in the storage compartment provided on the machine. The operator's manual must be available for use by all operators.

RAIL15COM0187AA

When you see this symbol read your operator's manual.

When you see this symbol refer to your service manual.

1-7

1

1 - GENERAL INFORMATION

Machine orientation The terms right-hand and left-hand, when used in this manual, indicate the right-hand and left-hand sides of the machine as seen from the operator's seat.

1.

2.

3.

4.

Left-hand side Front side Right-hand side Rear side

RAIL18COM0453BA

1-8

1

1 - GENERAL INFORMATION

Machine components Rear view components

RAIL18COM0641FA

1.

2.

3.

4.

5.

6.

Air filter Battery Vibration hydraulic motor Fuel tank Front frame Sprinkling filter

1

7. Travel hydraulic motor 8. Drum sprinkling 9. Sprinkling tank 10. Rear drum 11. Drum scraper 12. Rear frame

1-9

1 - GENERAL INFORMATION

Front view components

RAIL18COM0640FA

1.

2.

3.

4.

5.

Operator’s seat Vibration hydraulic motor Hydraulic oil cooler Steering joint Hydraulic oil level indicator

2

6. Travel hydraulic motor 7. Drum sprinkling 8. Front drum 9. Drum scraper 10. Engine

1-10

1 - GENERAL INFORMATION

Emissions warranty KUBOTA Corporation FEDERAL & CALIFORNIA EMISSION CONTROL SYSTEMS LIMITED WARRANTY for NON-ROAD ENGINES (CI) The U.S. Environmental Protection Agency (EPA), the California Air Resources Board (CARB), and KUBOTA Corporation (KUBOTA) are pleased to explain the Federal and California Emission Control System Warranty on your non-road engine or marine engine. In California, new 2017 model year heavy duty off-road engines must be designed, built and equipped to meet California’s stringent anti-smog standards adopted by the Air Resources Board pursuant to its authority in Chapter 1 and 2, Part 5, Division 26 of the California Health and Safety Code. In other states of the U.S.A., new non-road engines subject to the provisions of 40 CFR 1039 subpart A and new marine engines subject to the provisions of 40 CFR 1042 subpart A must be designed, built and equipped, at the time of sale, to meet the U.S. EPA regulations.

KUBOTA must warrant the emission control system on your Compression Ignition engine for the period of time listed below provided there has been no abuse, vandalism, neglect, improper maintenance or unapproved modifications to your engine. This emission warranty is applicable in all states of the U.S.A., its provinces and territories regardless of whether an individual state, province, or territory has enacted warranty provisions that differ from the Federal warranty provisions. This emission warranty is also applicable in all provinces and territories of CANADA. Your emission control system may include parts such as the fuel injection system and the air induction system. Also included may be hoses, belts, connectors and other emission-related assemblies.

Where a warrantable condition exists, KUBOTA will repair your engine at no cost to you, including diagnosis (if the diagnostic work is performed at an authorized dealer), parts and labor.

EMISSION DESIGN AND DEFECT WARRANTY COVERAGE The emissions warranty period for the engine begins on the original date of sale to the initial purchaser and continues for each subsequent purchaser for the period mentioned below.

If any emission related part on your engine is defective, the part will be repaired or replaced by KUBOTA free of charge.

1. For non-road engines The emissions warranty period for all engines rated under 19 kW (25 Hp) is 2000 hours of operation or two (2) years of use, whichever first occurs.

The emissions warranty period for constant speed engines rated under 37 kW (50 Hp) with rated speeds greater than or equal to 3000 RPM is 2000 hours of operation or two (2) years of use, whichever first occurs.

The emissions warranty period for all other engines not already listed is 3000 hours of operation or five (5) years of use, whichever first occurs.

2. For marine engines (commercial Category 1) The emissions warranty period for all engines rated under 19 kW (25 Hp) is 1500 hours of operation or two and a half (2.5) years of use, whichever first occurs.

The emissions warranty period for all engines rated at or above 19 kW (25 Hp) and under 37 kW (50 Hp) is 2500 hours of operation or three and a half (3.5) years of use, whichever first occurs.

The emissions warranty period for all engines rated at or above 37 kW (50 Hp) is 5000 hours of operation or five (5) years of use, whichever first occurs.

OWNER’S WARRANTY RESPONSIBILITIES A. As the engine owner, you are responsible for the performance of the required maintenance listed in your KUBOTA operator’s manual. KUBOTA recommends that you retain all receipts covering maintenance on your engine, but KUBOTA cannot deny a warranty claim solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.

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1 - GENERAL INFORMATION

B. As the engine owner, you should be aware, however, that KUBOTA may deny your warranty coverage if your engine or a part has failed due to abuse, vandalism, neglect, improper maintenance or unapproved modifications.

C. Your engine is designed to operate on Ultra Low Sulfur Diesel Fuel only. Use of any other fuel may result in your engine no longer operating in compliance with Federal or California’s emissions requirements.

D. You are responsible for presenting your engine to the nearest dealer or service station authorized by KUBOTA when a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.

E. If you have any questions regarding your warranty rights and responsibilities or the location of the nearest authorized dealer or distributor, you should contact: KUBOTA ENGINE AMERICA CORPORATION, Service Department at 1-800-532-9808, kea_g.eewri@kubota.com or KUBOTA TRACTOR CORPORATION, National Service Department at 1-800-558-2682, KubotaEmissionsWarranty@kubota.com or KUBOTA CANADA LTD at (905) 294-7477.

COVERAGE KUBOTA warrants to the initial purchaser and each subsequent purchaser that your engine will be designed, built and equipped, at the time of sale, to meet all applicable regulations. KUBOTA also warrants to the initial purchaser and each subsequent purchaser that your engine shall be free from defects in materials and workmanship which cause the engine to fail to conform to applicable regulations for the period mentioned above from the original date of sale.

KUBOTA shall remedy warranty defects at any authorized KUBOTA engine dealer or warranty station. Any authorized work done at an authorized dealer or warranty station shall be free of charge to the owner if such work determines that a warranted part is defective. Any KUBOTA approved or equivalent replacement part (including any KUBOTA approved aftermarket part) may be used for any warranty maintenance or repairs on emission related parts, and must be provided free of charge to the owner if the part is still under warranty.

KUBOTA is liable for damages to other engine components caused by the failure of a warranted part still under warranty. The use of replacement parts not equivalent to the original parts may impair the effectiveness of your engine emission control system. If such a replacement part is used in the repair or maintenance of your engine, and KUBOTA determines it is defective or causes a failure of a warranted part, your claim for repair of your engine may be denied.

Listed below are the parts covered by the Federal and California Emission Control Systems Warranty. Some parts listed below may require scheduled maintenance and are warranted up to the first scheduled replacement point for that part. The warranted parts are (if applicable):

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1 - GENERAL INFORMATION

1. Air-Induction System

5. Exhaust Gas Recirculation System

A. Intake Manifold

A. EGR Valve

B. Turbocharger System

B. EGR Cooler

C. Charge Air Cooling System (Intercooler)

C. EGR Valve Opening Rate Sensor

2. Catalyst or Thermal Reactor System

6. Particulate Controls

A. Catalytic converter

A. Any device used to capture particulate emissions.

B. Exhaust manifold

B. Any device used in the regeneration of the particulate control device.

3. Fuel Injection System A. Fuel Supply Pump (Common Rail System)

C. Control Device Enclosures and Manifolding

B. Injector

D. Diesel Particulate Filter Temperature Sensor

C. Injection Pipe

E. Differential Pressure Sensor

D. Common Rail

7. Advanced Oxides of Nitrogen (NOx) Controls

E. Smoke Puff Limiter

A. Selective Catalytic Reduction (SCR) Catalyst

F. Speed Timer

B. Reductant (urea) Containers

G. Cold Advance Timer

C. Dispensing Systems

H. Injection Pump

D. NOx Sensor E. SCR Temperature Sensor

4. Electronic Control System

F. Any Sensor for Diesel Exhaust Fluid

A.

ECU

B.

Engine Speed / Timing Sensor

C.

Accelerator Position Sensor

A. Closed Breather System

D.

Coolant Temperature Sensor

B. Hoses*, Clamps*, Fittings, Tubing*

E.

Atmospheric Pressure Sensor

C. Gaskets, Seals

F.

Intake Pressure Sensor

D. Kubota supplied engine Wiring Harnesses

G.

Intake Manifold Temperature Sensor

E. Kubota supplied engine Elec. Connectors

H.

Intake Air Flow Sensor

F. Air Cleaner Element*, Fuel Filter Element*

I.

Common Rail Pressure Sensor

G. Emission Control Information Labels

8. Miscellaneous Items

*Warranty period is equivalent to manufacturer's recommended first replacement interval as stated in the applicable model's operator's manual and/or service (workshop) manual.

MAINTENANCE REQUIREMENTS The owner is responsible for the performance of the required maintenance as defined by KUBOTA in the operator’s manual.

LIMITATIONS This Emission Control System Warranty shall not cover any of the following; A. Repair or replacement required because of misuse or neglect, improper maintenance, repairs improperly performed or replacements not conforming to KUBOTA specifications that adversely affect performance and/or durability, and alteration or modifications not recommended or approved in writing by KUBOTA. B. Replacement of parts and other services and adjustments necessary for required maintenance at and after the first scheduled replacement point.

1-13

1 - GENERAL INFORMATION

1-14

2 - SAFETY INFORMATION

2 - SAFETY INFORMATION###_2_### Safety rules and signal word definitions Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury.

Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special instructions. These precautions are intended for the personal safety of you and those working with you.

Read and understand all the safety messages in this manual before you operate or service the machine.

DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.

WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.

CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.

FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY. Machine safety NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage.

Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or property damage. The word Notice is used to address practices not related to personal safety.

Information NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual.

Throughout this manual you will find the word Note followed by additional information about a step, procedure, or other information in the manual. The word Note is not intended to address personal safety or property damage.

2-1

2 - SAFETY INFORMATION

Safety rules General safety rules Use caution when you operate the machine on slopes. Raised equipment, full tanks and other loads will change the center of gravity of the machine. The machine can tip or roll over when near ditches and embankments or uneven surfaces.

Never permit anyone other than the operator to ride on the machine.

Never operate the machine under the influence of alcohol or drugs, or while you are otherwise impaired.

When digging or using ground-engaging attachments, be aware of buried cables. Contact local utilities to determine the locations of services.

Pay attention to overhead power lines and hanging obstacles. High voltage lines may require significant clearance for safety.

Hydraulic oil or diesel fuel leaking under pressure can penetrate the skin, causing serious injury or infection.

• DO NOT use your hand to check for leaks. Use a piece of cardboard or paper.

• Stop the engine, remove the key, and relieve the pressure before you connect or disconnect fluid lines.

• Make sure that all components are in good condition. Tighten all connections before you start the engine or pressurize the system.

• If hydraulic fluid or diesel fuel penetrates the skin, seek medical attention immediately.

• Continuous long term contact with hydraulic fluid may cause skin cancer. Avoid long term contact and wash the skin promptly with soap and water.

Keep clear of moving parts. Loose clothing, jewelry, watches, long hair, and other loose or hanging items can become entangled in moving parts.

Wear protective equipment when appropriate.

DO NOT attempt to remove material from any part of the machine while it is being operated or while components are in motion.

Make sure that all guards and shields are in good condition and properly installed before you operate the machine.

Never operate the machine with shields removed. Always close access doors or panels before you operate the machine.

Dirty or slippery steps, ladders, walkways, and platforms can cause falls. Make sure these surfaces remain clean and clear of debris.

A person or pet within the operating area of a machine can be struck or crushed by the machine or its equipment. DO NOT allow anyone to enter the work area.

Raised equipment and/or loads can fall unexpectedly and crush persons underneath. Never allow anyone to enter the area underneath raised equipment during operation.

Never operate the engine in enclosed spaces as harmful exhaust gases may build up.

Before you start the machine, be sure that all controls are in neutral or park lock position.

Start the engine only from the operator’s seat. If you bypass the safety start switch, the engine can start with the transmission in gear. Do not connect or short across terminals on the starter solenoid. Attach jumper cables as described in the manual. Starting in gear may cause death or serious injury.

Always keep windows, mirrors, and all lighting clean to provide the best possible visibility while you operate the machine.

Operate controls only when seated in the operator’s seat, except for those controls expressly intended for use from other locations.

2-2

2 - SAFETY INFORMATION

Before you leave the machine: 1. Park the machine on a firm, level surface.

2. Put all controls in neutral or park lock position.

3. Engage the parking brake. Use wheel chocks if required.

4. Lower all hydraulic equipment — Implements, header, etc.

5. Turn off the engine and remove the key.

When, due to exceptional circumstances, you would decide to keep the engine running after you leave the operator’s station, then you must follow these precautions: 1. Bring the engine to low idle speed.

2. Disengage all drive systems.

3.

WARNING Some components may continue to run down after you disengage drive systems.

Make sure all drive systems are fully disengaged.

Failure to comply could result in death or serious injury.

W0113A

Shift the transmission into neutral.

4. Apply the parking brake.

General maintenance safety Keep the area used for servicing the machine clean and dry. Clean up spilled fluids.

Service the machine on a firm, level surface.

Install guards and shields after you service the machine.

Close all access doors and install all panels after servicing the machine.

Do not attempt to clean, lubricate, clear obstructions, or make adjustments to the machine while it is in motion or while the engine is running.

Always make sure that working area is clear of tools, parts, other persons and pets before you start operating the machine.

Unsupported hydraulic cylinders can lose pressure and drop the equipment, causing a crushing hazard. Do not leave equipment in a raised position while parked or during service, unless the equipment is securely supported.

Jack or lift the machine only at jack or lift points indicated in this manual.

Incorrect towing procedures can cause accidents. When you tow a disabled machine follow the procedure in this manual. Use only rigid tow bars.

Stop the engine, remove the key, and relieve pressure before you connect or disconnect fluid lines.

Stop the engine and remove the key before you connect or disconnect electrical connections.

Scalding can result from incorrect removal of coolant caps. Cooling systems operate under pressure. Hot coolant can spray out if you remove a cap while the system is hot. Allow the system to cool before you remove the cap. When you remove the cap, turn it slowly to allow pressure to escape before you completely remove the cap.

Replace damaged or worn tubes, hoses, electrical wiring, etc.

The engine, transmission, exhaust components, and hydraulic lines may become hot during operation. Take care when you service such components. Allow surfaces to cool before you handle or disconnect hot components. Wear protective equipment when appropriate.

When welding, follow the instructions in the manual. Always disconnect the battery before you weld on the machine.

Always wash your hands after you handle battery components.

2-3

2 - SAFETY INFORMATION

Fire and explosion prevention Fuel or oil that is leaked or spilled on hot surfaces or electrical components can cause a fire.

Crop materials, trash, debris, bird nests, or flammable material can ignite on hot surfaces.

Always have a fire extinguisher on or near the machine.

Make sure that the fire extinguisher(s) is maintained and serviced according to the manufacturer’s instructions.

At least once each day and at the end of the day, remove all trash and debris from the machine especially around hot components such as the engine, transmission, exhaust, battery, etc. More frequent cleaning of your machine may be necessary depending on the operating environment and conditions.

At least once each day, remove debris accumulation around moving components such as bearings, pulleys, belts, gears, cleaning fans, etc. More frequent cleaning of your machine may be necessary depending on the operating environment and conditions.

Inspect the electrical system for loose connections and frayed insulation. Repair or replace loose or damaged parts.

Do not store oily rags or other flammable material on the machine.

Do not weld or flame cut any items that contain flammable material. Clean items thoroughly with non-flammable solvents before welding or flame-cutting.

Do not expose the machine to flames, burning brush, or explosives.

Promptly investigate any unusual smells or odors that may occur during operation of the machine.

General battery safety Always wear eye protection when you work with batteries.

Do not create sparks or have open flame near a battery.

Ventilate the area when you charge a battery or use a battery in an enclosed area.

Disconnect the negative (-) terminal first and reconnect the negative (-) terminal last.

When you weld on the machine, disconnect both terminals of the battery.

Do not weld, grind, or smoke near a battery.

When you use auxiliary batteries or connect jumper cables to start the engine, use the procedure shown in the operator’s manual. Do not short across terminals.

Follow the manufacturer’s instructions when you store and handle batteries.

Battery post, terminals, and related accessories contain lead and lead compounds. Wash hands after handling.

Battery acid causes burns. Batteries contain sulfuric acid. Avoid contact with skin, eyes, or clothing. Antidote (external): Flush with water. Antidote (eyes): flush with water for 15 minutes and seek medical attention immediately.

Antidote (internal): Drink large quantities of water or milk. Do not induce vomiting. Seek medical attention immediately.

Keep out of reach of children and other unauthorized persons.

Operator presence system Your machine is equipped with an operator presence system to prevent the use of some features while the operator is not in the operator’s seat.

Never disconnect or bypass the operator presence system.

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If the operator presence system is inoperable, then it must be repaired.

Seat belts Seat belts must be worn at all times.

Seat belt inspection and maintenance: • Keep seat belts in good condition.

• Keep sharp edges and items than can cause damage away from the belts.

• Periodically check belts, buckles, retractors, tethers, slack take-up system, and mounting bolts for damage and wear.

• Replace all parts that have damage or wear.

• Replace belts that have cuts that can make the belt weak.

• Check that bolts are tight on the seat bracket or mounting.

• If the belt is attached to the seat, make sure that the seat or seat brackets are mounted securely.

• Keep seat belts clean and dry.

• Clean belts only with soap solution and warm water.

• Do not use bleach or dye on the belts because this can make the belts weak.

Pull the right-hand belt from the seat belt retractor. Fasten the metal belt end into the left-hand buckle.

RCIL10CWL037AAL

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Press the red button on the left-hand seat belt mechanism to release the seat belt.

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2 - SAFETY INFORMATION

Operator protective structure Your machine is equipped with an operator protective structure, such as: a Roll-Over Protective Structure (ROPS), Falling Objects Protective Structure (FOPS), or a cab with a ROPS. A ROPS may be a can frame or a two-posted or four-posted structure used for the protection of the operator to minimize the possibility of serious injury. The mounting structure and fasteners forming the mounting connection with the machine are part of the ROPS. The protective structure is a special safety component of your machine.

DO NOT attach any device to the protective structure for pulling purposes. DO NOT drill holes to the protective structure.

The protective structure and interconnecting components are a certified system. Any damage, fire, corrosion, or modification will weaken the structure and reduce your protection. If this occurs, THE PROTECTIVE STRUCTURE MUST BE REPLACED so that it will provide the same protection as a new protective structure. Contact your dealer for protective structure inspection and replacement.

After an accident, fire, tip over, or roll over, the following MUST be performed by a qualified technician before returning the machine to field or job-site operations: • The protective structure MUST BE REPLACED. • The mounting or suspension for the protective structure, operator’s seat and suspension, seat belts and mounting components, and wiring within the operator’s protective system MUST be carefully inspected for damage.

• All damaged parts MUST BE REPLACED. DO NOT WELD, DRILL HOLES, ATTEMPT TO STRAIGHTEN, OR REPAIR THE PROTECTIVE STRUCTURE. MODIFICATION IN ANY WAY CAN REDUCE THE STRUCTURAL INTEGRITY OF THE STRUCTURE, WHICH COULD CAUSE DEATH OR SERIOUS INJURY IN THE EVENT OF FIRE, TIP OVER, ROLL OVER, COLLISION, OR ACCIDENT. Seat belts are part of your protective system and must be worn at all times. The operator must be held to the seat inside the frame in order for the protective system to work.

Backup alarm system Do not disconnect backup alarm system if so equipped.

Personal Protective Equipment (PPE) Wear Personal Protective Equipment (PPE) such as hard hat, eye protection, heavy gloves, hearing protection, protective clothing, etc.

Do Not Operate tag Before you start servicing the machine, attach a ‘Do Not Operate’ warning tag to the machine in an area that will be visible.

Hazardous chemicals If you are exposed to or come in contact with hazardous chemicals you can be seriously injured. The fluids, lubricants, paints, adhesives, coolant, etc. required for the function of your machine can be hazardous. They may be attractive and harmful to domestic animals as well as humans.

Material Safety Data Sheets (MSDS) provide information about the chemical substances within a product, safe handling and storage procedures, first aid measures, and procedures to take in the event of a spill or accidental release.

MSDS are available from your dealer.

Before you service your machine check the MSDS for each lubricant, fluid, etc. used in this machine. This information indicates the associated risks and will help you service the machine safely. Follow the information in the MSDS, and on manufacturer containers, as well as the information in this manual, when you service the machine.

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Dispose of all fluids, filters, and containers in an environmentally safe manner according to local laws and regulations.

Check with local environmental and recycling centers or your dealer for correct disposal information.

Store fluids and filters in accordance with local laws and regulations. Use only appropriate containers for the storage of chemicals or petrochemical substances.

Keep out of reach or children or other unauthorized persons.

Applied chemicals require additional precautions. Obtain complete information from the manufacturer or distributor of the chemicals before you use them.

Utility safety When digging or using ground-engaging equipment, be aware of buried cables and other services. Contact your local utilities or authorities, as appropriate, to determine the locations of services.

Make sure that the machine has sufficient clearance to pass in all directions. Pay special attention to overhead power lines and hanging obstacles. High voltage lines may require significant clearance for safety. Contact local authorities or utilities to obtain safe clearance distances from high voltage power lines.

Retract raised or extended components, if necessary. Remove or lower radio antennas or other accessories. Should a contact between the machine and an electric power source occur, the following precautions must be taken: • Stop the machine movement immediately.

• Apply the parking brake, stop the engine, and remove the key.

• Check if you can safely leave the cab or your actual position without contact with electrical wires. If not, stay in your position and call for help. If you can leave your position without touching lines, jump clear of the machine to make sure that you do not make contact with the ground and the machine at the same time.

• Do not permit anyone to touch the machine until power has been shut off to the power lines.

Electrical storm safety Do not operate machine during an electrical storm.

If you are on the ground during an electrical storm, stay away from machinery and equipment. Seek shelter in a permanent, protected structure.

If an electrical storm should strike during operation, remain in the cab. Do not leave the cab or operator’s platform.

Do not make contact with the ground or objects outside the machine.

Mounting and dismounting Mount and dismount the machine only at designated locations that have handholds, steps, and/or or ladders.

Do not jump off of the machine.

Make sure that steps, ladders, and platforms remain clean and clear of debris and foreign substances. Injury may result from slippery surfaces.

Face the machine when you mount and dismount the machine.

Maintain a three-point contact with steps, ladders, and handholds.

Never mount or dismount from a moving machine.

Do not use the steering wheel or other controls or accessories as handholds when you enter or exit the cab or operator’s platform.

Working at heights When the normal use and maintenance of the machine requires you to work at heights:

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2 - SAFETY INFORMATION

• Correctly use installed steps, ladders, and railings.

• Never use ladders, steps, or railings while the machine is moving.

• Do not stand on surfaces that are not designated as steps or platforms.

Do not use the machine as a lift, ladder, or platform for working at heights.

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2 - SAFETY INFORMATION

Specific precautions to this machine Specific precautions to this machine DO NOT operate the machine on slopes with an angle that will cause the soil to break off (drop) under the machine.

DO NOT operate the machine on slopes with an angle that will cause the machine to slip.

Be aware of the bearing capacity of the subsoil. DO NOT operate the machine near the edge of a slope that could result in a landslide. DO NOT operate the machine near the edge of a trench that could result in the shoulder of the trench to break off (drop) along with the machine.

DO NOT operate the vibration option close to walls, cuts, or slopes. The walls, cuts, or slopes could slip and cover the machine.

DO NOT operate the vibration option close to buildings, facilities, or equipment. Vibration transfer impact could cause damage to the buildings, facilities, or equipment.

Application limits DV36D Temperature limit Humidity Terrain Slope up Slope down DV45CD Temperature limit Humidity Terrain Slope up Slope down DV45D Temperature limit Humidity Terrain Slope up Slope down

Operation Storage -10 – 45 °C (14 – 113 °F) -25 – 45 °C (-13 – 113 °F) All-year operation and/or outdoor storage Level Level 30% with vibration 54% 40% without vibration 30% with vibration 54% 40% without vibration Operation Storage -10 – 45 °C (14 – 113 °F) -25 – 45 °C (-13 – 113 °F) All-year operation and/or outdoor storage Level Level 30% with vibration 54% 40% without vibration 30% with vibration 54% 40% without vibration Operation Storage -10 – 45 °C (14 – 113 °F) -25 – 45 °C (-13 – 113 °F) All-year operation and/or outdoor storage Level Level 30% with vibration 54% 40% without vibration 30% with vibration 54% 40% without vibration

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2 - SAFETY INFORMATION

Ecology and the environment Soil, air, and water quality is important for all industries and life in general. When legislation does not yet rule the treatment of some of the substances that advanced technology requires, sound judgment should govern the use and disposal of products of a chemical and petrochemical nature.

Familiarize yourself with the relative legislation applicable to your country, and make sure that you understand this legislation. Where no legislation exists, obtain information from suppliers of oils, filters, batteries, fuels, anti-freeze, cleaning agents, etc., with regard to the effect of these substances on man and nature and how to safely store, use, and dispose of these substances. Your CASE CONSTRUCTION dealer can also provide assistance.

Battery recycling Batteries and electric accumulators contain several substances that can have a harmful effect on the environment if the batteries are not properly recycled after use.

Improper disposal of batteries can contaminate the soil, groundwater, and waterways. CASE CONSTRUCTION strongly recommends that you return all used batteries to a CASE CONSTRUCTION dealer, who will dispose of the used batteries or recycle the used batteries properly. In some countries, this is a legal requirement.

Helpful hints • Avoid the use of cans or other inappropriate pressurized fuel delivery systems to fill tanks. Such delivery systems may cause considerable spillage.

• In general, avoid skin contact with all fuels, oils, acids, solvents, etc. Most of these products contain substances that may be harmful to your health.

• Modern oils contain additives. Do not burn contaminated fuels and or waste oils in ordinary heating systems.

• Avoid spillage when you drain fluids such as used engine coolant mixtures, engine oil, hydraulic fluid, brake fluid, etc. Do not mix drained brake fluids or fuels with lubricants. Store all drained fluids safely until you can dispose of the fluids in a proper way that complies with all local legislation and available resources.

• Do not allow coolant mixtures to get into the soil. Collect and dispose of coolant mixtures properly.

• Do not open the air-conditioning system yourself. It contains gases that should not be released into the atmosphere. Your CASE CONSTRUCTION dealer or air-conditioning specialist has a special extractor for this purpose and can recharge the system properly.

• Repair any leaks or defects in the engine cooling system or hydraulic system immediately.

NHIL14GEN0038AA

1

Mandatory battery recycling NOTE: The following requirements are mandatory in Brazil.

Batteries are made of lead plates and a sulfuric acid solution. Because batteries contain heavy metals such as lead, CONAMA Resolution 401/2008 requires you to return all used batteries to the battery dealer when you replace any batteries. Do not dispose of batteries in your household garbage.

Points of sale are obliged to: • Accept the return of your used batteries • Store the returned batteries in a suitable location • Send the returned batteries to the battery manufacturer for recycling

• Do not increase the pressure in a pressurized circuit as this may lead to a component failure.

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2 - SAFETY INFORMATION

Hand signals When operating the machine, never attempt to carry out tasks calling for fine control or to work in areas where visibility is poor or impaired without seeking the assistance of a signal person. Make perfectly sure that you and the signal person understand the signals to be used.

Start the engine.

RAIL15DOZ0052AA

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RAIL15DOZ0053AA

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Stop the engine.

Come to me.

Wave hands back and forth (palms inward).

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2 - SAFETY INFORMATION

Move away from me.

Wave hands back and forth (palms outward).

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RAIL15DOZ0056AA

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RAIL15DOZ0057AA

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Go this far.

All stop and hold.

Stop Move one hand back and forth.

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2 - SAFETY INFORMATION

Emergency stop Move both hands back and forth.

RAIL15DOZ0059AA

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Raise the tool.

Lower the tool.

RAIL15DOZ0061AA

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2 - SAFETY INFORMATION

Safety signs WARNING Avoid injury!

An illegible or missing safety sign can have far-reaching consequences. Inspect safety signs daily.

Clean and replace damaged safety signs as necessary.

Failure to comply could result in death or serious injury.

W0167A

The following safety signs are on your machine as a guide for your safety and for the safety of those working with you.

Walk around the machine and note the content and the location of all safety signs before you operate your machine.

Keep all safety signs clean and legible. Clean safety signs with a soft cloth, water, and a gentle detergent.

NOTICE: Do not use solvent, gasoline, or other harsh chemicals. Solvents, gasoline, and other harsh chemicals may damage or remove safety signs.

Replace all safety signs that are damaged, missing, painted over, or illegible. If a safety sign is on a part you or your dealer replaces, make sure that you or your dealer install the safety sign on the new part. See your dealer for replacement safety signs.

Safety signs that display the “Read operator’s manual” symbol direct you to the operator’s manual for further information regarding maintenance, adjustments, or procedures for particular areas of the machine. When a safety sign displays this symbol, consult the appropriate page of the operator’s manual.

Safety signs that display the “Read service manual” symbol direct you to the service manual. If you doubt your ability to perform service operations, contact your dealer.

Following is a listing of Safety Signs and locations. Read and understand them before operating the machine.

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2 - SAFETY INFORMATION

WARNING Read Operator’s manual Before starting the machine, thoroughly read the safety measures and the instructions for controlling the machine and its actuators. The safety measures and the instructions can be found in the manuals that are supplied with the machine. Fasten the seat belt. Do not carry passengers or riders. Keep others away. Failure to comply could result in death or serious injury.

Quantity: 1 48185349 48185349

1

Location: On the steering column and on the display screen

RAIL18COM0652BA

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2 - SAFETY INFORMATION

WARNING Crush hazard Maintain a safe distance from the machine. Risk of being crushed between the front frame and rear frame of the machine. Failure to comply could result in death or serious injury.

Quantity: 2 48185230

48185230

3

Location: Near the steering joint on the left-hand side and the right-hand side of the machine

RAIL18COM0537BA

4

WARNING Entanglement hazard/ Hot surface hazard Maintain a safe distance from the rotating cooling fan, pulley and belt and the hot part of the machine.

Keep clear or stop the engine before servicing.

Failure to comply could result in death or serious injury.

Quantity: 2 48185229 48185229

5

Location: On the left-hand side and the right-hand side of the radiator

RAIL18COM0553BA

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2 - SAFETY INFORMATION

WARNING Crush hazard Never operate the roller with the Roll-Over Protective Structure (ROPS) folded down. Failure to comply could result in death or serious injury.

Quantity: 2 48185228

48185228

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Location: On the left-hand side of the Roll-Over Protective Structure (ROPS) - rollover bar

RAIL15COM0025AA

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2 - SAFETY INFORMATION

WARNING Wear of the locking brake Only operate the parking brake when at a standstill.

Only operate the emergency stop when at a standstill or in an emergency. After several operations of the locking brake while the roller is in motion, the brake test must be performed. Failure to comply could result in death or serious injury.

Quantity: 1 48185354 48185354

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Location: On the steering column

RAIL18COM0652BA

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2 - SAFETY INFORMATION

WARNING Wear a seat belt Always wear the seat belt when in the driver’s seat.

Failure to comply could result in death or serious injury.

Quantity: 1 48185331 48185331

11

Location: On the top side of the hood

RAIL18COM0658BA

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2 - SAFETY INFORMATION

WARNING Remove the ignition key Turn off the engine and remove the key from the ignition prior to performing maintenance or a repair.

Failure to comply could result in death or serious injury.

Quantity: 1 ND081768

ND081768

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Location: On the left-hand side of the steering column

RAIL18COM0653BA

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2 - SAFETY INFORMATION

Park Brake Use the parking brake only when the machine is stopped. Use the emergency brake only for stopping the machine in an emergency.

Before starting the machine, thoroughly read the safety measures and the instructions for controlling the machine and its actuators. The safety measures and the instructions can be found in the manuals that are supplied with the machine.

Quantity: 1 47411770 47411770

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Location: On the rear of the right-hand side travel lever, next to the engine speed selector switch

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2 - SAFETY INFORMATION

WARNING Washing the machine Keep water from entering electrical areas of the machine.

Failure to comply could result in serious injury or machine damage.

Quantity: 1 48185338 48185338

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Location: On the steering column

RAIL18COM0652BA

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2 - SAFETY INFORMATION

Hearing protection is required Wear hearing protection when operating the machine if the machine does not have a cab.

Quantity: 1 ND081592

ND081592

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Location: On the left-hand side of the steering column

RAIL18COM0652BA

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2 - SAFETY INFORMATION

Guaranteed sound power level 104 dB Indicates the overall noise level produced by the roller.

Quantity: 1 48185343

48185343_A

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Location: On the rear chassis

RAIL18COM0654BA

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2 - SAFETY INFORMATION

Hydraulic oil drain Drain for the hydraulic oil

Quantity: 1 51442654

51442654

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Location: On the left-hand front chassis

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Engine oil drain Drain for the engine oil

Quantity: 1 ND129164

ND129164

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Location: On the front chassis under the cooler

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2 - SAFETY INFORMATION

Diesel fuel drain Drain for the diesel fuel

Quantity: 1 48185355

48185355

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Location: On the right-hand front chassis

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Fuel fill DIESEL Filler neck for diesel fuel

Quantity: 1 47411742

ND081458

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Location: On the front chassis, right-hand side, near the filler neck

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2 - SAFETY INFORMATION

Lifting point Use these lifting points to lift the machine.

Quantity: 5 ND081460

ND081460

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Location: On the four wheel supports, and the front chassis support (optional)

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Tie down Use only the points identified with this sign to tie down the machine.

Quantity: 4 ND119495

ND119495

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Location: On the front and rear chassis corners, on the left-hand and right-hand, respectively

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2 - SAFETY INFORMATION

Lifting the machine To lift the Machine use lifting device of adequate capacity. Before lifting, secure the machine articulation lock.

Quantity: 1 47479076

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Location: On the left-hand side of the machine

Machine maintenance To lift the Machine use lifting device of adequate capacity. Before lifting, secure the machine articulation lock.

Quantity: 1 48013083

47998761

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Location: On the right-hand side of the steering column

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2 - SAFETY INFORMATION

Engine speed [rpm] 900 (idle) / 2400 (100%) To set engine working speed

Quantity: 1 51507930

51507930

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Location: On the rear of the right-hand side travel lever, next to the parking brake switch

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2 - SAFETY INFORMATION

DANGER Explosion hazard Read the procedure in the Operator’s Manual before jump start or service the machine to avoid injury.

Failure to comply will result in death or serious injury.

Quantity: 1 47998767

47437573

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Location: On the front frame on the right-hand side under the battery

RAIL18COM0656BA

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2 - SAFETY INFORMATION

WARNING Run over hazard Starting in gear could cause death. Start the engine from the operator seat only with the transmission control(s) in neutral. Failure to comply could result in death or serious injury.

Quantity: 1 47431348 47431348

43

Location: On the side of the frame in the area of the starter

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WARNING Welding hazard Read Operator’s Manual before welding on the machine. Disconnect the alternator before welding on the machine. Failure to comply could result in death or serious injury.

Quantity: 1 47437574

47437574

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Location: On the steering column

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3 - CONTROLS AND INSTRUMENTS

3 - CONTROLS AND INSTRUMENTS###_3_### Access to operator's platform

Proper entry and exit WARNING Fall hazard!

When entering or exiting the cab, never use the control levers as handholds. Always mount and dismount the machine in a safe way. Maintain a three-point contact with steps, ladders, and/or handholds.

Failure to comply could result in death or serious injury.

W1340B

Proper entry or exit from the cab is the same on both sides.

• Use the steps and the hand holds when you enter or exit the operator’s platform.

• Do not use the steering wheel or other controls or accessories as hand holds.

• Face the machine and maintain a three point contact with the designated steps, ladders, and hand holds.

• Do not jump on or off the machine.

• Never mount or dismount from a moving machine.

• Make sure steps, ladders, and platforms remain clean and clear of debris and foreign substances. Surfaces may be slippery.

3-1

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3 - CONTROLS AND INSTRUMENTS

Operator's seat

Operator's seat DANGER Loss of control hazard!

DO NOT make seat or steering adjustments while the machine is in motion. Ensure all adjustments are locked prior to use. Check the tightness of the securing screws and that the adjustment controls are working properly. Fitting and/or repairing the seat should only be performed by skilled personnel.

Failure to comply will result in death or serious injury.

D0008A

WARNING Avoid injury!

Before starting the engine, securely fasten the seat belt. The seat belt can help ensure your safety if it is properly used and maintained. Never wear a seat belt loosely or with slack in the belt system.

Never wear the belt if it is twisted or pinched between the seat structures.

Failure to comply could result in death or serious injury.

W0142A

Seat adjustment Backrest adjustment • Move the lever (1) up or down to adjust the backrest for your height.

Forward or backward adjustment • Pull the lever (2) slightly upward. Slide the seat forward or backward to place the seat in your desired position.

Horizontal adjustment • Pull the lever (3) slightly upward. Slide the seat left or right to place the seat in your desired position.

Operator weight adjustment • To reduce the spring tension of the seat, turn the adjusting knob (4) to the right.

• To increase the spring tension of the seat, turn the adjusting knob (4) to the left.

Weight adjustment is infinite in the range of 50 – 120 kg (110 – 265 lb).

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3 - CONTROLS AND INSTRUMENTS

Retractable seat belt 1. Sit in the operator’s seat.

2. Pull the left-hand belt strap from the retractor across your lap.

3. Insert the metal end of the retractable belt into the latch mechanism on the right-hand side.

4. To release, press the red button on the latch mechanism. The seat belt will automatically retract.

NOTE: A 3 in wide retractable seat belt is available as an option. Contact your dealer for details.

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Deluxe seat (option) • The operator’s seat is equipped with two armrests.

• Move the armrests upward or downward.

Seat switch WARNING Run-over hazard!

Only operate the machine when sitting in the operator’s seat. Do not try to bypass the operator presence safety system by placing heavy objects on the seat.

Failure to comply could result in death or serious injury.

W0318A

Your machine is equipped with a seat switch (operator’s presence system). The machine can only operate when the seat switch is in the closed position, i.e. the operator is on the operator’s seat.

If you stand up, the seat switch will open. The machine will come to a standstill after 0.7 s.

NOTE: The seat switch can also open when: The operator leans out to the side and no longer has full weight on the seat.

The operator is too light. In this case, use the weight adjustment to adjust the seat.

NOTE: Always follow the stopping procedure described in this manual. Do not use the seat switch feature as a normal way to stop movement of the machine.

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3 - CONTROLS AND INSTRUMENTS

Forward controls

Switches and control lamps Switch function

RAIL18COM0644GA

(1) Beacon lamp (option) and work light (option) (2) Differential lock switch (option) (3) Regeneration switch (4) Work gear and/or transportation gear switch (5) Sprinkling interval switch (6) Vibration mode selector switch - manual or automatic mode (7) Emergency stop

1

(8) Vibration drum selector switch – front or front and rear (9) Turn signal indicator switch – left or right (option) (10) Vibration amplitude selector switch (11) Parking light and work light switch (option) (12) Hazard flasher button (13) Horn button

3-4

3 - CONTROLS AND INSTRUMENTS

Beacon lamp (option) and work light (option) switch (1) Beacon lamp and the work light operation: • “0” – position 0 Both the beacon lamp and the work light are OFF. • First position (shown in image) The beacon lamp is ON. • Second position Both the beacon lamp and the work lamp are ON. NOTE: The machine may be equipped with a beacon lamp, but the corresponding switch may not be installed. In this case, the beacon lamp operates continuously as soon as the ignition key is in position II. If the machine is no longer equipped with a beacon lamp, only the work light is illuminated.

Differential lock (traction assist) switch (2) The differential lock (traction assist) switch prevents the drum from slipping when crossing a difficult terrain.

Differential lock switch operation: • “0” – position 0 The differential lock is OFF. • “I” – position 1 The differential lock is ON. NOTE: The differential lock (traction assist) should be turned to the OFF position when no longer crossing the difficult terrain.

Diesel Particulate Filter (DPF) regeneration switch (3) The DPF regeneration switch is used to enable the cleaning of the DPF. DPF regeneration switch operation: • Turn the switch to the left to turn OFF the regeneration of the DPF. • Turn the switch to “AUTO” for automatic start of regeneration of the DPF. • Turn the switch to the right to turn ON the regeneration of the DPF.

Work gear and transportation gear (4) The machine is equipped with two gears, high speed (rabbit) and low speed (turtle).

• Turn the switch to the left and the hydraulic drive system will switch to the “rabbit” drive position. The vibration system will not operate in this position. The machine will drive at a high speed.

• Turn the switch to the right and the hydraulic drive system will switch to the “turtle” drive position. The vibration system will operate in this position. The machine will drive at a low speed.

NOTE: The vibration system is only available in the “turtle” position.

3-5

3 - CONTROLS AND INSTRUMENTS

Sprinkler interval switch (5) Continuous sprinkling • Turn the sprinkler switch from position “0” to position “1” to turn ON the sprinkler switch.

Interval sprinkling • Turn the sprinkler switch to the right past position “1” to turn ON the interval sprinkler switch.

For operation of the sprinkler see 6-6

Vibration mode selector switch (6) To operate in the manual vibration mode, turn the vibration selector switch to the left. Press the upper button on the travel control lever to activate the vibration.

To operate in automatic vibration mode, turn the vibration selector switch to the right. When you activate the automatic vibration and the machine reaches a speed of 1.0 – 2.0 km/h (0.6 – 1.2 mph) the machine will vibrate.

For vibration operations see 6-1 NOTE: The minimum speed at which the machine vibrates can be changed. Contact your authorized CASE CONSTRUCTION dealer for more information.

Emergency stop push button (7) If you get into an emergency situation that requires an immediate standstill of the machine, press the emergency stop push button on the instrument panel.

Once the emergency stop push button is pressed: • The machine will come to an immediate stop.

• The engine shuts down immediately and automatically.

• The brakes are activated.

For emergency stop operation see 4-7 NOTE: Only press the emergency stop push button in an emergency.

Vibration selector switch (8) – front or front and rear Turn the vibration selector switch to the left and only the front roller will vibrate.

Turn the vibration selector switch to the right and both the front roller and the rear roller will vibrate.

Turn signal indicator switch (9) (optional) Turn the indicator switch to the left or right to turn the indicator ON. Turn the switch to the center position to turn the indicator switch OFF.

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3 - CONTROLS AND INSTRUMENTS

Vibration amplitude selector switch (10) The vibration amplitude selector switch is used to set the amplitude of the vibration when vibration is selected ON. Vibration amplitude selector switch operation: • Turn the switch to the left to select high frequency - low amplitude vibration.

• Turn the switch to the middle to select medium frequency - medium amplitude.

• Turn the switch to the right to select low frequency - high amplitude.

NOTE: Prior to moving the machine, set the desired amplitude. Prior to changing amplitude, the machine must first be stopped, then change the amplitude, and then resume work operations.

For vibration operations see 6-1

Parking light and work light (11) (optional) Light switch operation: • Turn the switch to the left to turn OFF the work light.

• Turn the switch to the right to turn ON the parking light.

Hazard flasher switch (12) (optional) Push the button to activate the hazard flasher. Push the button again to deactivate the hazard flasher.

Horn button (13) Push the button to activate the horn warning.

3-7

3 - CONTROLS AND INSTRUMENTS

Control lamps

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Battery charge level (1) Engine oil pressure (2) Engine coolant temperature (3) Hydraulic oil temperature (4) Emergency stop (5) Diesel fuel reserve (6) Engine pre-heating (7) Brake pressure (8) Parking lights (9) Work lights (10)

2

Indicator control (11) DPF clogged (12) High temperature exhaust gas (13) DPF regeneration blocked (14) Engine failure (15) Error (16) Battery voltage (17) Machine hours (18) Error message code (19) Fuel level (20)

Battery charge level indicator (1) If the battery charge level lamp illuminates during operation or does not extinguish after start up, follow the procedure below: 1. Immediately stop the engine.

2. Check the engine for a defective or loose V-belt.

3. If the battery charge level lamp is still illuminated, contact your authorized dealer.

3-8

3 - CONTROLS AND INSTRUMENTS

Engine oil pressure (2) If the lamp for the engine oil pressure illuminates during operation or if the lamp does not extinguish after start up, immediately stop the machine and turn off the engine.

• Check the engine for oil loss and for the correct level.

• If the engine oil level is correct and there is no engine oil loss, contact your authorized CASE CONSTRUCTION dealer.

Coolant temperature lamp (3) WARNING Hot liquid under pressure!

Never remove the filler cap or the recovery tank cap while the engine is running or the coolant is hot.

Let the system cool. Loosen the recovery tank cap slowly to allow any pressure to escape.

Failure to comply could result in death or serious injury.

W1300A

NOTICE: If the coolant temperature lamp illuminates, immediately stop the machine and shut off the engine. There is a danger of the engine overheating.

If the coolant lamp illuminates during operation of the machine: 1. Immediately turn off the engine.

2. Allow the engine to cool down.

3. To avoid burns, unscrew the radiator cap one turn and allow the pressure to drop.

4. After the pressure drops, remove the radiator cap.

5. Fill with coolant.

6. Check the cooling system for leaks and the radiator and expansion vessel for the correct coolant level.

7. If you are unable to locate the error, contact your authorized CASE CONSTRUCTION dealer.

Hydraulic oil temperature (4) The hydraulic oil temperature lamp will illuminate as soon as the oil temperature exceeds 83 °C (181 °F).

Error code F32 will appear on the display screen when the oil temperature exceeds 95 °C (203 °F). In this condition, the machine can only be driven at 1.0 km/h (0.6 mph) and the vibration will not turn on. The machine will operate normally after the hydraulic oil temperature drops below 95 °C (203 °F).

Check the function of the hydraulic radiator fan and clean the heavy soiling from the radiator body.

Emergency stop (5) If the emergency stop lamp illuminates while the ignition is on: 1. Turn the emergency stop button clockwise to release the button.

2. Place the travel control lever in the neutral position.

3. Sit in the operator’s seat.

4. If the emergency stop lamp is still illuminated, contact your authorized dealer.

3-9

3 - CONTROLS AND INSTRUMENTS

Diesel fuel reserve (6) The diesel fuel reserve lamp will illuminate when there is at least 30 min of remaining diesel fuel. Fill the tank with diesel fuel. See 7-10 for the tank capacity.

Engine pre-heating (7) To pre-heat the engine, hold the key in the “II” position for 15 s. Then start the engine. When you start the engine, the pre-heating lamp will turn off

Brake pressure (8) The brake pressure lamp will illuminate when the brake release and supply pressure of the hydraulic system are insufficient.

In this condition, the machine cannot be driven.

1. Check to see if the seat contact switch is closed.

2. Check for any display errors.

3. If the seat contact switch is closed and there are no display errors, contact your authorized dealer.

Parking lights (9) The parking light lamp illuminates and stays illuminated as long as the parking light switch is ON.

Work lights (10) The work light lamp illuminates and stays illuminated as long as the work light switch is ON.

Indicator control (11) The indicator control lamp illuminates and stays illuminated as long as the turn signal switch is ON.

DPF clogged indicator (12) The DPF clogged indicator lamp illuminates and stays illuminated when it is time to perform a DPF regeneration.

See 7-101 procedure for further detail.

High temperature exhaust gas (13) The high temperature exhaust gas indicator lamp illuminates and stays illumined when a DPF regeneration is currently in progress.

The lamp will extinguish when the DPF regeneration procedure is complete. See 7-101 procedure for further detail.

3-10

3 - CONTROLS AND INSTRUMENTS

DPF regeneration blocked (14) The DPF regeneration blocked indicator illuminates when the initiating of a DPF regeneration process is halted.

Make sure to check that the DPF regeneration switch is in the left position. See 7-101 procedure for further detail.

Engine failure (15) NOTICE: The engine can only be started after the defect is repaired.

The engine failure indicator lamp illuminates and stays illuminated when there is an engine failure.

The engine will stall, the machine will stop and the parking brake will be enabled.

Error (16) The error lamp illuminates as soon as the controller recognizes an error. At the same time, an error code will be shown on the display.

See 8-1 and check the machine. If the error lamp does not extinguish after you perform the checks, contact your authorized CASE CONSTRUCTION dealer.

3-11

3 - CONTROLS AND INSTRUMENTS

Front controls Ignition switch • “P” – Park. In this position, you can switch ON the parking lights. The rest of the electrical loads are OFF. • “0” – OFF. All electrical loads are OFF. • “I” – Ignition. All electrical consumers are available to turn ON. • “II” – Preheat. Turn and hold the ignition key in this position for 15 s to preheat the engine.

• “III” – Start. Turn the ignition key to this position to start the engine. Release the key after the engine starts.

Speed adjusting switch The machine has only one operating speed.

• Idling speed – 900 RPM – Move the speed switch to the left.

• Operating speed – 100% – 2400 RPM – Move the speed switch to the right.

• Check to verify that the steering works.

3-12

3 - CONTROLS AND INSTRUMENTS

Vandalism protection cover Protect against vandalism Always fold the vandalism cover back before you start the machine.

The vandalism protection cover protects the instruments from: • The effects of weather • Vandalism • Alterations by third parties

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Install a padlock to secure the instrument panel from unauthorized access by third parties. There is a loop provided for this purpose.

3-13

3 - CONTROLS AND INSTRUMENTS

Left-hand side controls

Left-hand side controls (option) Two travel control levers (option) NOTE: It is only possible to drive with one travel control lever. The unused travel control lever must be in the NEUTRAL position. The vibration button and the sprinkler button are always active on both travel control levers.

To drive with the right-hand travel control lever (standard): 1. Move the left-hand travel control lever to the NEUTRAL position.

2. Drive with the right-hand travel control lever.

To drive with the left-hand travel control lever (option):

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1. Move the right-hand travel control lever to the NEUTRAL position.

2. Drive with the left-hand travel control lever.

3-14

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3 - CONTROLS AND INSTRUMENTS

Right-hand side controls

Right-hand side controls Travel control lever To drive forward: Slowly push the travel control lever forward to move the machine forward.

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To drive in reverse: Slowly pull the travel control lever backward to move the machine in reverse.

To slow the machine down from forward or backward movement: Slowly move the travel control lever into the NEUTRAL position. The machine will hydrostatically brake automatically.

3-15

3 - CONTROLS AND INSTRUMENTS

Sprinkling (DV36D and DV45D only) Press and hold the bottom button on the travel control lever to turn the sprinkler ON. The sprinkler will stay on as long as you hold the button. For operation of the sprinkler, see 6-6.

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Emulsion sprinkling (DV45CD) Press and hold the bottom button on the travel control lever to turn the emulsion sprinkler ON. The emulsion sprinkler will stay on as long as you hold the button. For further information on emulsion system, see 6-7.

Vibration Press the top button on the travel control lever to turn vibration ON. Press the top button again to turn vibration OFF. See 6-1 for more procedures on the vibration operations.

3-16

3 - CONTROLS AND INSTRUMENTS

Parking brake All machines are equipped with a parking brake switch.

This switch activates the parking brake. When you activate the parking brake switch, you cannot move the machine or activate vibration. The parking brake will prevent the machine from rolling on slopes.

WARNING Avoid injury and/or machine damage!

Only operate the parking brake when at a standstill. If you activate the parking brake several times while the machine is in motion, you must perform the parking brake test.

Failure to comply could result in death or serious injury.

W1404A

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3-17

7

3 - CONTROLS AND INSTRUMENTS

Heated seat (option) To turn on: 1. Locate the plug for the heated seat on the right-hand side of the seat.

2. Locate the outlet on the back of the right-hand travel control lever housing. Insert the plug from the seat into the outlet.

To turn off: 1. Remove the plug for the heated seat from the outlet.

2. Close the outlet cover.

3-18

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3 - CONTROLS AND INSTRUMENTS

Rearward controls

Rotating beacon (option) Beacon lamp (option) The rotating beacon attaches to the Roll-Over Protective Structure (ROPS) at the rear of the machine.

NOTE: If you remove the rotating beacon, install the rubber plug.

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For transportation or while the machine is not in use for extended periods of time: 1. Move the operator’s seat to the center.

2. Fold the Roll-Over Protective Structure (ROPS) down.

3. Remove the rubber plug.

NOTE: After machine storage or transportation, reinstall rubber plug.

4. Fasten the rotating beacon to the mount on the inner left-hand side of the ROPS. 5. Engage the parking brake.

3-19

3 - CONTROLS AND INSTRUMENTS

Water level gauge Locate the water level gauge on the rear left-hand side of the machine. This gauge indicates the water level in the water tank.

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3-20

1

3 - CONTROLS AND INSTRUMENTS

Backup alarm The backup alarm is active as soon as the roller drives backward. The alarm stays on until the roller starts to drive forward or comes to a standstill.

NOTE: The backup alarm is installed under the right-hand side of the seat assembly.

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3-21

1

3 - CONTROLS AND INSTRUMENTS

Exterior controls

Battery master switch WARNING Electrical shock hazard!

Before you work on any part of the electrical system, disconnect the battery ground cable or turn the battery disconnect switch off (if equipped).

Complete all electrical work before you reconnect the cable.

Failure to comply could result in death or serious injury.

W1393A

The battery master switch disconnects the battery power supply from the battery to the machine.

Locate the battery master switch on the right-hand side of the machine under the hood by the battery.

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To turn the battery master switch OFF and disconnect the power supply: Turn the red key of the battery master switch counterclockwise until the red background appears.

NOTE: If you do not operate the machine for two or more days, turn the battery master switch to the OFF position.

To turn the battery master switch ON: Turn the red key of the battery master switch clockwise until the green background appears. The machine now has power.

3-22

3 - CONTROLS AND INSTRUMENTS

Roller drum scraper adjustment Fixed scraper (option) Use the adjusting screws to set the spacing of the roller drum scraper. There is an adjusting screw on each side of the scraper bar.

• Loosen the adjusting screws, and adjust the scraper so that it is in contact with the drum.

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Spring-loaded scraper (option) Use the adjusting screws to set the spacing of the roller drum scraper. There is an adjusting screw on each side of the scraper bar.

• Turn the adjusting screws counter-clockwise to increase the contact pressure of the roller drum.

• Turn the adjusting screws clockwise to decrease the contact pressure of the roller drum.

NOTE: The optional hinged scrapers can be lifted and lowered manually. Adjust the drum scrapers and move the scraper so it contacts the drum before machine operation.

3-23

3 - CONTROLS AND INSTRUMENTS

Pneumatic wheel scraper adjustment Scraper clearance check 1. Check the scrapers for the proper clearance between the scraper and the tires of 3 – 5 mm (1/8 – 3/16 in).

Adjust the gap as necessary.

NOTE: Do not wipe off the emulsion.

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Scraper clearance adjustment Use the adjusting screws to set the spacing of the roller drum scraper. There is an adjusting screw on each side of the scraper bar.

1. Loosen the adjusting screws (1), and adjust the scraper (2) to the proper distance 3 – 5 mm (1/8 – 3/16 in) from the pneumatic tires.

2. Tighten the adjusting screws (1) to hold the scraper (2) the proper distance from the pneumatic tires.

3-24

3 - CONTROLS AND INSTRUMENTS

Display

Display screens Hour meter The actual number of operating hours of the engine displays on the screen. Perform periodic maintenance based on the engine hours.

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Error codes When the controller recognizes an error, the error code will display on the screen. If the machine includes the optional infrared temperature sensor, the display will switch between the error code and the temperature every 5 s.

See 8-1 for a detailed list of troubleshooting codes.

Infrared temperature sensor (option) The infrared temperature sensor measures the surface temperature. The display shows the temperature in degrees Fahrenheit (1).

The measured value will display when the ignition switch is in the ON position. If an error code or notice message is active, the display will switch between the error code and the temperature every 5 s.

NOTE: If the measured value deviates significantly from the expected value, clean the lens of the sensor. The sensor is on the underside of the operator’s platform. For test purposes, park the machine on a surface with a known temperature.

NOTE: The infrared temperature sensor can be set to read in degrees Fahrenheit or degrees Celsius. See your authorized CASE CONSTRUCTION Equipment dealer.

3-25

3 - CONTROLS AND INSTRUMENTS

ACE force (option) The ACE force option measure the current stiffness (1) at the front roller drum in kB (Millinewton meter (mN/m)).

The display shows the value for stiffness as "cb". This measurement starts and stops with the activation of vibration. The values are not saved or printed.

Possible displays Display cb 1 ... cb120

cb 000 ... cb 015 cb 888

cb 999

Description Normal operation; the measured compaction value is displayed.

Stiffness without a leading “0”; bar graph shows each step of 10 already started.

Calibration mode; status of the calibration procedure.

Calibration mode; calibration error; check the cabling and the machine.

Machine is bouncing; NOTICE: This condition destroys the ground and the roller drum.

It is normal for the display to show "cb 999" briefly during operation, or when you switch vibration on or off. If "cb 999" remains on the display for an extended period of time, the vibration is too strong or the ground is already fully compacted.

3-26

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3 - CONTROLS AND INSTRUMENTS

Compacting – Stiffness reference values Cold minerals To be able to evaluate the kB values, it is important to know that a sub-grade for a main road or motorway must have a stiffness value up to 100 kB. • On a gravel surface, a good stiffness value will be greater than 80 kB. • For gravel layers in a pavement structure or in a frost sub-base, good stiffness values will be between 50 kB and 80 kB. • Expect stiffness values of less than 50 kB after the humus layer is removed from a clayish, very sandy, or wet ground.

Asphalt • Asphalt has a temperature-dependent stiffness. The stiffness increases as the pavement cools.

• It is important that compaction takes place only in the compactible temperature range of 80 – 140 °C (176 – 284 °F).

Regardless of the material (gravel or asphalt, the base layers or paving layers), the increase of the stiffness in kB is an important indicator for compaction tasks. As long as ACE Force detects an increase in stiffness the surface is not at its maximum compaction value. An increase in kB value is always accompanied by an increase of compaction and the load-bearing capacity.

Once you are at the maximum compaction, the kB value will no longer increase and instead have a tendency to decrease. This is the ideal moment to stop compaction. At this point, the material is at its highest possible stiffness.

3-27

3 - CONTROLS AND INSTRUMENTS

3-28

4 - OPERATING INSTRUCTIONS

4 - OPERATING INSTRUCTIONS###_4_### Commissioning the unit

Run-in period of a new machine Do NOT load the machine at its full capacity during the first 30 h of operation for a new machine or after a major machine overhaul.

4-1

4 - OPERATING INSTRUCTIONS

Before starting the engine WARNING IMPROPER OPERATION OF THIS MACHINE CAN CAUSE DEATH OR SERIOUS INJURY. MAKE SURE THAT EVERY OPERATOR: -is instructed in the safe and proper use of this machine.

-reads and understands the operator's manual for this machine.

-reads and understands ALL safety signs on the machine.

Failure to comply could result in death or serious injury.

W0188A

WARNING Avoid injury!

Do not operate the machine while under the influence of alcohol or drugs.

Failure to comply could result in death or serious injury.

W0160A

Read the operator’s manual before you start the machine. Check daily: • Engine oil level • Hydraulic oil level • Hydraulic oil cooler cleaning • Air filter • Coolant level • Fuel tank level • Sprinkling emulsion level • Water level • Scraper adjustment • Warning and checking devices for visible damage • No loose, worn, or missing parts.

Also, before you operate the machine: • Store the articulated joint lock • Sit in the operator’s seat to activate (close) the seat switch • Place the travel control lever is in the NEUTRAL position • Make sure that the parking brake is OFF

4-2

4 - OPERATING INSTRUCTIONS

Starting the unit

Starting the engine WARNING Run-over hazard!

Only operate the machine when sitting in the operator’s seat. Do not try to bypass the operator presence safety system by placing heavy objects on the seat.

Failure to comply could result in death or serious injury.

W0318A

WARNING Hazard to bystanders!

Always sound the horn before starting the machine. Make sure the work area is clear of other persons, domestic animals, tools, etc. before you operate the machine. Never allow anyone in the work area during machine operation.

Failure to comply could result in death or serious injury.

W0304A

1. Check to make sure the battery master switch is ON. See Battery master switch 2. Fold the vandalism protection cover back.

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2. Sit down in the operator’s seat.

3. Move the travel control levers into the neutral position “0”.

4-3

4 - OPERATING INSTRUCTIONS

4. Set the engine speed switch (1) to idle.

5. Check that the emergency brake (2) is not enabled.

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6. Insert the key into the ignition.

7. Turn the ignition key clockwise to position I. 8. Sound the horn to signal that the engine is starting.

NOTE: The control lamps for the engine oil pressure, charging, and hydraulic release/supply pressure illuminate when the ignition is switched ON.

9. Turn the ignition key clockwise to position II. See 4-5 10. Turn the ignition key clockwise to position III. 11. As soon as the engine starts, release the ignition key.

NOTE: Once the engine is running, the control lamps for engine oil pressure, charging, and hydraulic release/supply pressure will turn off.

4-4

4 - OPERATING INSTRUCTIONS

Pre-heating the system If the outside temperature is below 0 °C (32 °F): 1. Turn the ignition key to position II and hold it in this position for 15 s.

2. Turn the ignition key farther to position III to start the engine. When the engine starts, the pre-heating lamp will go out.

NOTE: In cold starting and driving conditions, the hydraulic oil will be cold. This will result in longer braking distances until the hydraulic oil reaches the normal working temperature.

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4-5

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4 - OPERATING INSTRUCTIONS

Assisted starting (Jump-starting) DANGER Explosion hazard!

When jump-starting the machine, connect and disconnect the jumper cables as instructed in this manual. Make sure no persons are near the connecting points before starting the engine. Start the engine from the operator’s seat.

Failure to comply will result in death or serious injury.

D0128B

WARNING Explosion hazard!

Batteries emit explosive gases. Always ventilate when using in an enclosed area or when charging.

Keep the battery away from sparks, open flames, and other ignition sources.

Failure to comply could result in death or serious injury.

W0369A

NOTICE: The starting supply voltage from the external power supply must be 12 V. Follow the procedure below to connect the booster battery to the machine battery.

1. Connect one end of the positive jumper cable (red) (B) to the positive (+) terminal (1) of the discharged battery (C) .

2. Connect the other end of the positive jumper cable to the positive (+) terminal (2) of the booster battery (A) .

3. Connect one end of the negative jumper cable (black) (E) to the negative (–) terminal (3) of the booster battery.

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4. Connect the other end of the negative jumper cable (4) to the vehicle frame or the engine block (D).

Cable connecting order 1>2>3>4.

5. Start the engine of the boost vehicle.

6. Start the engine of the disabled machine 7. After you start the disabled machine, disconnect the booster cables exactly in the reverse order.

Cable disconnecting order 4>3>2>1.

4-6

4 - OPERATING INSTRUCTIONS

Stopping the unit

Stopping the engine To turn off the engine: 1. Move the travel control levers to the neutral position “0”.

The machine will hydrostatically brake, automatically.

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2. Set the engine speed switch (1) to idle.

4-7

4 - OPERATING INSTRUCTIONS

3. Turn the ignition key to position “0” (2) and the engine will stop.

If you turn the ignition key to position “P” (1), the parking lights will turn ON. NOTE: The hazard warning light can be switched on and off independently of the ignition key position.

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Emergency stop If you get into an emergency situation that requires an immediate standstill of the machine, press the emergency stop push button on the instrument panel.

Once you press the emergency stop push button: • The machine will come to an immediate stop.

• The engine shuts down immediately and automatically.

• The brakes activate.

• The indicator lamps for battery charging, engine lubrication, and emergency brake will illuminate on the display.

NOTE: Only press the emergency stop push button in an emergency.

To release the emergency stop: 1. Move the travel control levers to the neutral position.

2. Move the engine speed control to the idle position.

3. Turn the emergency stop button clockwise in the direction of the arrows until it clicks.

4. The machine is again ready for operation.

4-8

4 - OPERATING INSTRUCTIONS

Parking brake The vibration roller is equipped with an automatic parking brake. The brakes for the drive motors activate when: • The supply pressure falls below 12 bar (174 psi) • You activate the emergency stop button.

A valve reduces supply pressure and the brakes immediately activate.

• You activate the parking brake.

A valve reduces supply pressure and the brakes immediately activate.

When you turn OFF the engine, the locking brake closes automatically.

WARNING Avoid injury and/or machine damage!

Only operate the emergency stop function when at a standstill or in an emergency. If you activate the emergency stop function several times while the machine is in motion, you must perform the parking brake test.

Failure to comply could result in death or serious injury.

W1405A

NOTICE: If the machine starts to roll while on a hill, move the travel control lever in the opposite direction to keep the machine still.

4-9

4 - OPERATING INSTRUCTIONS

Moving the unit

Machine travel WARNING Run-over hazard!

Only operate the machine when sitting in the operator’s seat. Do not try to bypass the operator presence safety system by placing heavy objects on the seat.

Failure to comply could result in death or serious injury.

W0318A

WARNING Hazard to bystanders!

Always sound the horn before starting the machine. Make sure the work area is clear of other persons, domestic animals, tools, etc. before you operate the machine. Never allow anyone in the work area during machine operation.

Failure to comply could result in death or serious injury.

W0304A

1. Start the unit.

2. Move the speed adjusting switch (1) to the operating speed position.

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4-10

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4 - OPERATING INSTRUCTIONS

To drive forward: 3. Slowly push the travel control lever forward to move the machine forward.

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To drive in reverse: 4. Slowly pull the travel control lever backward to move the machine in reverse.

To slow down the machine from forward or backward movement: 5. Slowly move the travel control lever into the neutral position. The machine will hydrostatically brake, automatically.

4-11

4 - OPERATING INSTRUCTIONS

Parking the unit

Parking the machine WARNING Run-over hazard!

Only operate the machine when sitting in the operator’s seat. Do not try to bypass the operator presence safety system by placing heavy objects on the seat.

Failure to comply could result in death or serious injury.

W0318A

WARNING Hazard to bystanders!

Always sound the horn before starting the machine. Make sure the work area is clear of other persons, domestic animals, tools, etc. before you operate the machine. Never allow anyone in the work area during machine operation.

Failure to comply could result in death or serious injury.

W0304A

1. Shut the machine down on a solid flat surface where there is no potential for a natural hazard to occur.

2. Move the travel control levers into the neutral position.

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3. Set the parking brake with the parking brake switch (1).

4. Set the engine speed switch (2) to idle.

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4 - OPERATING INSTRUCTIONS

5. Turn the ignition key to position “0” (2) and the engine will stop.

If you turn the ignition key to position “P” (1), the parking lights will turn ON. 6. Remove the key from the ignition box and close the lid.

NOTE: The hazard warning light can be switched on and off independently of the ignition key position.

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7. Turn the battery disconnect switch to “OFF”. See 3-22 8. Clean the machine of any dirt and debris.

9. Check the whole machine and repair any defects that may have occurred during operation.

10. Close the instrument panel cover and the engine hood.

11. Install a padlock to secure the instrument panel from unauthorized access by third parties. There is a loop provided for this purpose.

NOTE: The padlock does not come with the machine.

NOTE: Protect the instrument panel and the engine compartment from unauthorized access of others by locking the instrument panel cover and the engine hood.

4-13

4 - OPERATING INSTRUCTIONS

4-14

5 - TRANSPORT OPERATIONS

5 - TRANSPORT OPERATIONS###_5_### Shipping transport

Articulated joint lock Prepare the machine for transport WARNING Transport hazard!

When you transport the machine at a work site, observe all applicable safety precautions. You must install the articulated joint lock (joint protection) before you lift the machine for transport.

Failure to comply could result in death or serious injury.

W1400A

Articulated joint lock Release the outer part of the articulated joint lock (1).

1. Remove the lock pin (2) and the split pin (3).

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2. Turn the machine’s steering wheel until the articulated joint lock comes in line with the opposite loop (4).

3. Secure the articulated joint lock with the lock pin (2).

4. Secure the lock pin (2) with the split pin (3).

5-1

5 - TRANSPORT OPERATIONS

Lifting the machine Lift the machine at the four lifting points Lift the machine with suitable tools at the four lifting points. The four lifting points are integrated in the wheel suspension.

1. Install the articulated joint lock. See 5-1 2. Lift the machine vertically with suitable hoisting equipment. Always use all four of the lifting points.

NOTE: The four lifting points have a Working Load Limit (WLL) of 5000 kg (11023 lb).

NOTE: The lifting devices (steel ropes, etc.) must be at least 1800 mm (71 in) long.

NOTICE: If the lifting device is not the correct length, hood damage could occur.

NOTE: If you drain the water from the tank, the machine will weigh less for transport.

5-2

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5 - TRANSPORT OPERATIONS

Loading the machine using a ramp WARNING Transport hazard!

The machine can slip or fall from a ramp or trailer. Make sure the ramp and trailer are not slippery. Remove all oil, grease, ice, etc. Move the machine on or off the trailer with machine centered on the trailer or ramp.

Failure to comply could result in death or serious injury.

W0152A

WARNING Heavy object!

The following instruction requires two people.

Failure to comply could result in death or serious injury.

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1. The maximum incline for loading with a ramp must not exceed 30°.

2. The ramp must be placed on a flat secure surface.

3. Observe the proper hand signals when loading the machine using the ramp. See 2-11 NOTE: The ramp must have the appropriate loading capacity for the machine.

NOTE: The ramp must be slip-resistant.

5-3

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5 - TRANSPORT OPERATIONS

Transport on a trailer Secure the machine on the trailer 1. Make sure to follow the instructions when loading the machine with a ramp. See 5-3 2. Make sure that the articulated joint lock is in place.

See 5-1 3. Attach the securing straps to the tie-down points on the machine and on the trailer. Secure the machine as shown in the image to the right.

NOTE: Use a securing strap with a tensile force of 2500.0 daN (5620.2 lbf) loading capacity. The tie-down points on the machine are designed for a tensile force of 2500.0 daN (5620.2 lbf).

Angle ranges for diagonal tie down.

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• 0° ≤ α ≤ 40° • 40° ≤ β ≤ 50°

Center of gravity The center of gravity for transport is at 710 mm (27.95 in) from the floor and at approximately the center of the machine (dependent on the fill level of the fuel tank and the water tank).

5-4

5 - TRANSPORT OPERATIONS

Roll-Over Protective Structure (ROPS) Fold up/down WARNING Roll-over hazard!

A folded Roll-Over Protective Structure (ROPS) does not provide roll-over protection. Do not operate the machine with the ROPS folded as a standard operating mode. Raise the ROPS immediately after low clearance use or transport.

Failure to comply could result in death or serious injury.

W0938A

CAUTION Heavy parts!

The Roll Over Protective Structure (ROPS) is a heavy assembly. Use caution when you fold and stand the upper ROPS frame.

Failure to comply could result in minor or moderate injury.

C0141A

Fold ROPS down – Transport NOTE: When highway transporting the unit equipped with the optional canvas canopy, the ROPS must be folded down in the transport position.

1. Locate and remove the Roll Over Protective Structure (ROPS) key on the left-hand side of the machine in the engine compartment.

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1

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2. Remove the front two split pins.

5-5

5 - TRANSPORT OPERATIONS

3. Use the ROPS key (1) to loosen the front clevis pins (2) on the ROPS. 4. Remove the clevis pins (2) from the left-hand and righthand side of the ROPS.

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3

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4

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5

5. Tilt the top of the ROPS slightly backwards and reinsert the clevis pins.

6. Lower the top of the ROPS forward onto the ROPS upright supports.

7. Install the split pins.

8. Insert the ROPS key as shown.

NOTE: You may need to adjust the clevis pin’s position so that the ROPS key fits properly.

5-6

5 - TRANSPORT OPERATIONS

9.

Hold the ROPS key with one hand and start to guide the top of the ROPS back past its center of gravity with your other hand.

10. Once you feel more resistance on the ROPS key, continue to lower the ROPS completely into the transport position with the ROPS key.

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6

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8

11. The ROPS in the transport position.

Fold ROPS up – For machine operation 1. Locate the Roll Over Protective Structure (ROPS) key on the left-hand side of the machine in the engine compartment.

5-7

5 - TRANSPORT OPERATIONS

2. Insert the ROPS key (1) into the clevis pins on the ROPS (2) as shown.

NOTE: You may need to adjust the clevis pin’s position so that the ROPS key fits properly.

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9

3. Maintain a secure position on the operator’s platform.

Use the ROPS key as leverage to rotate the ROPS upward.

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10

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4. Hold the ROPS in place and remove the ROPS key.

NOTE: Rotate the ROPS past its center of gravity until it safely remains in the upright position before you remove the ROPS key.

5-8

5 - TRANSPORT OPERATIONS

5. Remove the front split pins from the left-hand and right-hand side of the ROPS. 6. Remove the clevis pins from the ROPS upright supports.

7. Lubricate the split pins.

8.

Move the ROPS into the fully up position.

9.

Insert the front clevis pins (1).

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12

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13

10. Install the split pins (2).

5-9

5 - TRANSPORT OPERATIONS

Recovery transport

Towing the machine Only tow the machine in an emergency in order to move the machine away from the danger zone.

• DO NOT exceed the maximum towing speed of 1.0 km/h (0.6 mph).

• DO NOT exceed the maximum towing distance of 10.0 m (32.8 ft).

• Transport the machine by truck or trailer.

Releasing the brakes Before you can tow the machine, you must release the parking brake.

WARNING Roll-over hazard!

Before releasing the brakes, secure the roller against unintentional movement.

Failure to comply could result in death or serious injury.

W1276A

1. Secure the machine with chocks.

2. Install the articulated joint lock. See 5-1.

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3. Open the engine hood.

4. Locate the two brake release tools (1) in the front, right-hand side of the chassis ahead of the battery.

Two M12 x 35 mm screws (2) secure the brake release tools to the machine. You will use the screws as tension screws.

5. Use a wrench to loosen the brake pads.

6. Remove the brake release tools.

7. Disconnect the battery master switch. See 3-22.

5-10

5 - TRANSPORT OPERATIONS

8. Remove the protective caps from the front, left-hand side drive motor and rear, right-hand side drive motor.

9.

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Attach the brake release tool to the front, left-hand side drive motor with one of the tension screws by hand.

10. Turn the wrench approximately one-half turn downward. The wrench rotation on the motor is approximately 180° 11. Follow the same procedure on the on the rear, righthand side drive motor.

12. Remove the chocks. You can now tow the machine.

After you tow the machine: 1. Secure the machine with chocks.

2. Tighten the brakes on the front, left-hand side drive motor and the rear, right-hand side drive motor.

3. Install the protective caps to the front, left-hand side drive motor and the rear, right-hand side drive motor.

5-11

5 - TRANSPORT OPERATIONS

4. Stow the brake release tools (1) and secure them with the two screws (2).

5. Connect the battery master switch. See 3-22 6. Stow the articulated joint lock. See 5-1 7. Close the engine hood.

8. Remove the chocks. The machine is now ready to operate.

5-12

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6 - WORKING OPERATIONS

6 - WORKING OPERATIONS###_6_### General information

Vibration operation Vibration precautions To avoid damage to material due to harsh vibration movement: • Never use vibration while idling.

• Never use vibration while at a standstill.

• Only switch vibration ON if the engine speed switch is set to an operating speed of 2400 RPM (100%).

NOTICE: Prior to moving the machine, set the desired amplitude. Prior to changing amplitude, the machine must first be stopped, then change the amplitude, and then resume work operations.

51507930

1

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Preselecting the vibration amplitude and frequency The vibration amplitude and frequency is adjusted based upon the vibration amplitude switch.

• Turn the switch to the left (1) to select: high frequency - low amplitude vibration.

• Turn the switch to the middle (2) to select: medium frequency - medium amplitude.

• Turn the switch to the right (3) to select: low frequency - high amplitude.

6-1

6 - WORKING OPERATIONS

Travel and working speed • Turn the switch to the left (rabbit) for travel speed to or from the work area.

• Turn the switch to the right (turtle) for working speed to enable the vibration function.

NOTE: The travel and working speed switch needs to be in the “turtle” position in order for the vibration functions to enable.

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Single drum and double drum vibration • Turn the switch to the left and only the front roller drum will vibrate.

• Turn the switch to the right and both the front roller drum and the rear roller drum will vibrate.

NOTE: When you switch from double vibration to single vibration, expect a brief interruption of the vibration.

6-2

6 - WORKING OPERATIONS

Manual vibration 1. Set the vibration preselect switch to the “Manual” position.

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6

2. Press the vibration button once on either of the travel control levers and the roller(s) will vibrate.

3. Press the vibration button (1) on either of the travel control levers again and the vibration of the roller(s) will turn OFF. NOTE: In the manual vibration mode, the roller(s) will vibrate as soon as you press the vibration button on either of the travel control levers while you are in motion or at a standstill.

6-3

6 - WORKING OPERATIONS

Automatic vibration 1. Set the vibration preselect switch to the “Auto” position. .

2. Press the vibration button on either of the travel control levers.

Vibration will switch ON at speeds greater than 1.0 – 2.0 km/h (0.6 – 1.2 mph) and switches off at speeds less than 1.0 – 2.0 km/h (0.6 – 1.2 mph) 3. Vibration is not possible with the roller at a standstill.

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6-4

7

6 - WORKING OPERATIONS

Differential lock (Traction assist) NOTICE: Hydraulic system heat-up! The differential lock (traction assist) is active as long as the switch (2) is in the "differential lock" (traction assist) position (1). This function is not required in normal operating mode. If constantly activated the hydraulic system is additionally unnecessarily heated. Only engage the differential lock (traction assist) when the machine is at a standstill.

The flow divider ensures equal drive of the front and rear drums/wheels and thus avoids free rotation of the drum/ wheel.

This function is useful for negotiating inclines with poor adhesion qualities (e.g. loading the roller onto a loading ramp).

Rotate the differential lock (traction assist) switch (2) to the ON position (1). The differential lock (traction assist) switch is located in the center of the dashboard. An acoustic signal will occur notifying the user that the differential lock (traction assist) is engaged.

RAIL18COM0516AA

6-5

1

6 - WORKING OPERATIONS

Sprinkling Continuous sprinkling Turn the sprinkler switch from position “0” to position “1” to turn ON the sprinkler switch.

The sprinkler switches ON.

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Intermittent sprinkling Turn the sprinkler to the right past position “1” to turn ON the interval sprinkler switch.

Interval between sprinkler spray

Graduation marks 1 2 3 4 5 6

1s 5s 10 s 15 s 20 s 25 s

6-6

6 - WORKING OPERATIONS

Emulsion sprinkling (DV45CD) Emulsion sprinkling applies separation emulsion (anti-adhesive agent) to the machine tires. This separation emulsion ensures effective separation of the tires and the compacted surface.

Advantages of the use of an anti-adhesive agent: • There are no trails on the compacted surface thanks to the effective separation effect.

• Extremely low consumption of the anti-adhesive agent.

• The surface can be processed at higher temperatures.

• The surface does not suffer from the rolling so much thanks to the lower water consumption.

• The anti-adhesive agent does not cause deterioration of the rubber tires.

• The penetration of excessive anti-adhesive agent does not have any other negative effects.

• The anti-adhesive agent is biologically degradable.

Emulsion filler neck The emulsion tank filler neck is located on the left-hand side of the driver’s position under the cover in the foot plate.

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Emulsion sprinkling Press and hold the bottom button on the travel control lever to turn the emulsion sprinkler ON. The emulsion sprinkler will stay on as long as you hold the button.

6-7

6 - WORKING OPERATIONS

Roller drum offset (Crab steer) This machine offers a roller drum offset (crab steer) as a standard option. This offers the following benefits:

WARNING Heavy objects!

Lift and handle all heavy components using lifting equipment with adequate capacity.

Always support units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders.

Failure to comply could result in death or serious injury.

• Allows for improved maneuverability around turns • Allows focus to be on one drum when curbing • Able to operate in confined spaces • Binding of asphalt on roadways with overlap • Drum offset of 40 mm (1 - 5/8 in)

W0398A

In-line position (Y) In the in-line position, the machine drums are aligned in the same plane.

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Offset position (X) In the offset position, the front drum of the machine is offset to the right-hand side from the rear drum.

NOTE: The drum offset is 40 mm (1 - 5/8 in).

Drum adjustment procedure 1. Lock the articulated joint lock strut using the pin and cotter pin. See 5-1 for detail.

2. Loosen the bolts (3) and move the suspension of the connecting rod (1) to the left (offset drums) or to the right (inline drums) and then tighten the bolts (3).

Torque the bolts (3) to 83 N·m (61 lb ft).

6-8

6 - WORKING OPERATIONS

3. Loosen the bolts (4) on the joint (2) and move the joint to the left (offset drums) or to the right (inline drums) and then tighten the bolts (4). Torque the bolts (4) to 200 N·m (148 lb ft).

4. Unlock the articulated joint lock strut, see 5-1, and resume work operations.

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6-9

4

6 - WORKING OPERATIONS

6-10

7 - MAINTENANCE

7 - MAINTENANCE###_7_### General information

General maintenance information NOTICE: While any company can perform necessary maintenance or repairs on your equipment, CASE CONSTRUCTION strongly recommends that you use only authorized CASE CONSTRUCTION dealers and products that meet given specifications. Improperly or incorrectly performed maintenance and repair voids the equipment warranty and may affect service intervals.

7-1

7 - MAINTENANCE

Torque charts Regularly check the bolt connections and confirm that they have not loosened.

Use torque wrenches to tighten the bolts.

Hexagon head screws (also thread cutting) and hexagon socket head screws (Allen) Hex 7 8 10 13 13 15 17 19 19 19 22 24 24 30 30

Allen 3 4 5 6 6 — 8 10 10 — 12 14 — — —

Bolt class 8.8 8.8 8.8 8.8 10.9 10.9 8.8 8.8 10.9 10.9 8.8 8.8 10.9 8.8 10.9

Screw diameter M4 M5 M6 M8 M8 M10 x 1.25 M10 M12 M12 M14.5 x 1.5 M14 M16 M16 M20 M20

Tightening torque 3 N·m (2.2 lb ft) 6 N·m (4.4 lb ft) 10 N·m (7.38 lb ft) 25 N·m (18.44 lb ft) 36 N·m (26.55 lb ft) 90 N·m (66.4 lb ft) 48 N·m (35.40 lb ft) 84 N·m (61.96 lb ft) 123 N·m (90.72 lb ft) 246 N·m (181.4 lb ft) 133 N·m (98.1 lb ft) 206 N·m (151.94 lb ft) 302 N·m (222.74 lb ft) 415 N·m (306.09 lb ft) 592 N·m (436.64 lb ft)

Low-profile cylinder head screws and oval head screws Allen 3 3 5 5

Bolt class 10.9 10.9 10.9 10.9

Screw diameter M5 M6 M8 M10

Tightening torque 3 N·m (2.2 lb ft) 6 N·m (4.4 lb ft) 13 N·m (9.6 lb ft) 25 N·m (18.4 lb ft)

Raised head screws with flange (M8 size without flange ISO 7380) Hex 2.5 3 4 5

Screw diameter M4 M5 M6 M8

Bolt class 10.9 10.9 10.9 10.9

Tightening torque 2.5 N·m (1.8 lb ft) 5 N·m (3.7 lb ft) 8 N·m (5.9 lb ft) 12 N·m (8.9 lb ft)

Screw diameter M10

Bolt class 12.9

Tightening torque 43 N·m (31.7 lb ft)

Screw diameter M5 M6 M8

Bolt class 10.9 10.9 10.9

Tightening torque 3.8 N·m (2.8 lb ft) 6.6 N·m (4.9 lb ft) 16 N·m (11.8 lb ft)

Bolt class 8.8

Tightening torque 45 N·m (33.2 lb ft)

Shoulder screws Allen 6 Countersink head screws Hex 3 4 5

Driver’s seat attachment screw, safety belt Allen 5/8 in

Screw diameter UNF 7/16 in

7-2

7 - MAINTENANCE

Screw plugs Hex — — 27

Allen 5 10 —

Screw diameter 1/8” thread 1/2” thread M22 x 1.5

Tightening torque 13 N·m (9.59 lb ft) 80 N·m (59.00 lb ft) 90 N·m (66.38 lb ft)

Drain valve tightening Drain valve Diesel fuel tank Hydraulic tank

Tightening torque Secure the screw connections with universal pipe sealant and tighten by hand, not with torque.

Secure the screw connections with universal pipe sealant and tighten by hand, not with torque.

Hydraulic hose and neck tightening Connection Cap nut

Tightening torque Tighten the cap nut manually until the stop.

Tighten the cap nut a 1/4 turn, 90°, more with the wrench to secure.

Threaded bolt of the ROPS joint Screw diameter

Bolt class

M18

S355

7-3

Tightening torque 147.0 N·m (108.4 lb ft) Lubricate the bolt with LOCTITE® ANTI-SEIZE or equivalent

7 - MAINTENANCE

Screw neck (Metric) Thread size M10 x 1.0 M12 x 1.5 M14 x 1.5 M16 x 1.5 M18 x 1.5 M22 x 1.5 M26 x 1.5 M33 x 2.0 M12 M14 M16 M18 M20 M22 M27

x x x x x x x

1.5 1.5 1.5 1.5 1.5 1.5 1.5

Cutting ring Soft gasket 18 N·m (13.3 lb ft) 18 N·m (13.3 lb ft) 25 N·m (18.4 lb ft) 25 N·m (18.4 lb ft) 45 N·m (33.2 lb ft) 45 N·m (33.2 lb ft) 55 N·m (40.6 lb ft) 55 N·m (40.6 lb ft) 70 N·m (51.6 lb ft) 70 N·m (51.6 lb ft) 125 N·m (92.2 lb ft) 125 N·m (92.2 lb ft) 180 N·m (132.8 lb ft) 180 N·m (132.8 lb ft) 310 N·m (228.6 lb ft) 310 N·m (228.6 lb ft)

Nominal connection value 6 L 8 L 10 L 12 L 15 L 18 L 22 L 28 L

35 N·m (25.8 lb ft) 40 N·m (29.5 lb ft) 55 N·m (40.6 lb ft) 40 N·m (29.5 lb ft) 70 N·m (51.6 lb ft) 70 N·m (51.6 lb ft) 110 N·m (81.1 lb ft) 90 N·m (66.4 lb ft) 150 N·m (110.6 lb ft) 125 N·m (92.2 lb ft) 170 N·m (125.4 lb ft) 135 N·m (99.6 lb ft) 270 N·m (199.1 lb ft) 180 N·m (132.8 lb ft)

6 8 10 12 14 16 20

S S S S S S S

Screw neck (SAE standard) Thread size 1/8 in 1/4 in 1/4 in 3/8 in 1/2 in 1/2 in 3/8 in 1 in

Cutting ring Soft gasket 18 N·m (13.3 lb ft) 18 N·m (13.3 lb ft) 25 N·m (18.4 lb ft) 25 N·m (18.4 lb ft) 45 N·m (33.2 lb ft) 45 N·m (33.2 lb ft) 55 N·m (40.6 lb ft) 55 N·m (40.6 lb ft) 70 N·m (51.6 lb ft) 70 N·m (51.6 lb ft) 125 N·m (92.2 lb ft) 125 N·m (92.2 lb ft) 180 N·m (132.8 lb ft) 180 N·m (132.8 lb ft) 310 N·m (228.6 lb ft) 310 N·m (228.6 lb ft)

Nominal connection value 6 L 8 L 10 L 12 L 15 L 18 L 22 L 28 L

1/4 in 1/4 in 3/8 in 3/8 in 1/2 in 1/2 in 3/4 in

35 N·m (25.8 lb ft) 40 N·m (29.5 lb ft) 55 N·m (40.6 lb ft) 40 N·m (29.5 lb ft) 70 N·m (51.6 lb ft) 70 N·m (51.6 lb ft) 110 N·m (81.1 lb ft) 90 N·m (66.4 lb ft) 150 N·m (110.6 lb ft) 125 N·m (92.2 lb ft) 170 N·m (125.4 lb ft) 135 N·m (99.6 lb ft) 270 N·m (199.1 lb ft) 180 N·m (132.8 lb ft)

6 8 10 12 14 16 20

7-4

S S S S S S S

7 - MAINTENANCE

Recommended engine oil for operating temperature ranges CJ-4 Oils

(H)

0W-40 CJ-4 UNITEK to MAT3521

(H)

API CJ–4 0W-40 (H)

10W-40 CJ-4 UNITEK to CNH MAT3521

(H)

API CJ–4 10W-40 (H)

15W-40 CJ-4 UNITEK to CNH MAT3521

(H)

-40 °C -40 °F

-30 °C -22 °F

-20 °C -4 °F

-10 °C 14 °F

API CJ–4 15W-40

0 °C 32 °F

10 °C 50 °F

(H) Engine oil pan or coolant block heater recommended in this range

7-5

20 °C 68 °F

30 °C 86 °F

40 °C 104 °F

50 °C 122 °F

7 - MAINTENANCE

Opening the hood WARNING Rotating parts!

Shut off the engine before opening the engine hood.

Failure to comply could result in death or serious injury.

W1059A

WARNING Burn hazard!

The engine and exhaust system become hot during operation. To prevent burns, open the engine compartment and allow the components to cool to a comfortable touch temperature before you work inside the engine compartment.

Failure to comply could result in death or serious injury.

W1406A

There is one locking device on each side of the engine hood.

1. Open both latches.

2. Locate the handle on the left-hand side or the righthand side of the engine hood.

3. With the handle, lift the engine hood with slight pressure toward the center of the machine.

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2

To secure the engine compartment from unauthorized access, install a padlock through the provided loops.

NOTE: Two gas absorbers reduce the force required to open the hood and give it its final position. If you need more force to open the hood, replace the gas absorbers.

7-6

7 - MAINTENANCE

Biodiesel fuel - Biodiesel fuels Biodiesel fuel usage in CASE CONSTRUC- • ASTM D975, Standard Specification for Diesel Fuel Oils. ( 15 ppm sulfur maximum.)

TION products The following standards apply to biodiesel fuel blends:

Introduction to biodiesel fuel Fatty Acid Methyl Ester (FAME) biodiesel fuel, called biodiesel fuel in the following paragraphs, consists of a family of fuels derived from vegetable oils that producers treat with methyl esters.

There are two main biodiesel fuel types: Rapeseed Methyl Ester (RME) and Soybean Methyl Ester (SME).

RME is a blend of rapeseed and sunflower methyl ester. RME is the preferred crop in Europe. SME is the preferred crop in the United States.

Biodiesel fuel is a renewable alternative fuel source. Its use and development is promoted worldwide, especially in Europe and in the United States.

NOTICE: It is imperative that you check with your CASE CONSTRUCTION dealer to learn which biodiesel fuel blend CASE CONSTRUCTION approves for use in your engine. Be aware that the use of biodiesel fuel blends that do not comply with ASTM D6751 could cause severe damage to the engine and fuel system of your machine.

The use of non-approved biodiesel fuel blends may void CASE CONSTRUCTION Warranty coverage.

Biodiesel fuel blends use the following labels to indicate the percentage of biodiesel fuel in the blend: • B5: indicates the blend of 5% biodiesel fuel and 95% diesel fuel.

• B7: indicates the blend of 7% biodiesel fuel and 93% diesel fuel.

• B20: indicates the blend of 20% biodiesel fuel and 80% diesel fuel.

• B100: indicates 100% biodiesel fuel.

Biodiesel fuel has several positive features in comparison with diesel fuel: • Biodiesel fuel adds lubricity to the fuel. Additional lubricity is beneficial in many circumstances, particularly as fuels contain less sulfur and aromatics.

• Biodiesel fuel has a greater cetane number and burns more cleanly.

• Biodiesel fuel produces less particulate matter and reduces smoke emissions.

• Biodiesel fuel is fully biodegradable and non-toxic.

Specifications for diesel fuel and biodiesel fuel The following standards apply to diesel fuel specifications:

• United States Diesel Fuel Specification ASTM D6751 allows up to 5% biodiesel since 2009. United States fuel suppliers are allowed to use up to 5% biodiesel fuel (B5) to supply the network.

• United States Biodiesel Fuel Specification ASTM D7467 provides specifications for diesel and biodiesel blends from B5 to B20.

The following standards apply to pure biodiesel fuel (B100): • ASTM D6751 - Standard specification for biodiesel fuel blend stock (B100) for middle distillate fuels.

NOTE: ASTM updated ASTM D6751 to improve the quality of biodiesel in the market place.

Before producers can convert raw oil into usable biodiesel fuel, it must undergo transesterification to remove glycerides. During the transesterification process, the oil reacts with an alcohol to separate the glycerin from the fat or vegetable oil. This process leaves behind two products: methyl ester (the chemical name for biodiesel) and glycerin (a byproduct usually sold for use in soaps or other products).

NOTICE: CASE CONSTRUCTION only approves transesterified biodiesel fuel blends that comply with ASTM D6751.

NOTICE: Non-transesterified fuels made from rapeseed oil or similar high oil content crops include cold-pressed biodiesel, cold-pressed oil, Straight Vegetable Oil (SVO), or more generally unrefined vegetable oils used as motor fuel. Because these types of fuel are not transesterified, they do not fulfil the requirements of ASTM D6751. There is no recognized quality standard available for these types of fuel; therefore, CASE CONSTRUCTION DOES NOT APPROVE the use of cold-pressed biodiesel, cold-pressed oil, Straight Vegetable Oil (SVO), or more generally unrefined vegetable oils as motor fuel at any blend in any CASE CONSTRUCTION product.

NOTICE: CASE CONSTRUCTION will discontinue Warranty coverage of any engine equipment and fuel injection equipment you fit to a CASE CONSTRUCTION machine that is found to have run with blend of NON-APPROVED fuel (fuel that does not fulfill the requirements of ASTM D6751).

Biodiesel fuel usage conditions You must stringently follow the biodiesel fuel usage conditions. Incorrect application of the biodiesel fuel usage conditions could lead to severe damage to the engine and fuel injection equipment and aftertreatment system.

7-7

7 - MAINTENANCE

The main concerns about operation of equipment with biodiesel fuels are:

NOTICE: For machines using Tier 4A (interim) and Stage IIIB engines with an exhaust aftertreatment system in regions where the biodiesel fuel blend stock is supplied to the ASTM D6751 standards, it is essential that evidence of compliance to the special limits for Group I Metals, Group II Metals and the reduced phosphorus content specified above be obtained on every delivery of fuel from the fuel supplier. Failure to comply with this requirement can result in damage to the catalyst of the aftertreatment system that will not be covered under warranty.

• Filter and injector blockage caused by poor fuel quality • Wear and corrosion of internal components due to water content, which affects lubricity • Deterioration of some rubber sealing compounds in the fuel system • Biodiesel oxidation, which can lead to the formation of deposits that may harm the fuel injection system NOTICE: CASE CONSTRUCTION Warranty will not cover any problem in the engine fuel injection equipment that results from non-compliance with the following conditions for biodiesel fuel handling and biodiesel fuel maintenance.

Purchase biodiesel fuel from a trusted supplier who understands the product and maintains acceptable fuel quality. It is highly recommended that you use biodiesel from BQ 9000 accredited suppliers to maintain the quality and consistency of the fuel. The BQ 9000 Quality Management Program is accredited by the National Biodiesel Board for producers and marketers of biodiesel fuel. See the National Biodiesel Board website at www.biodiesel.org for more information.

The supplier must pre-blend biodiesel fuel. Mixing biodiesel fuel blends on-site can result in an incorrect mixture that may damage the engine and/or fuel system.

For machines using Tier 4A (interim) and Stage IIIB engines with an exhaust aftertreatment system, the use of biodiesel blends above B5 through B20 will not void the CASE CONSTRUCTION warranty as long as you stringently follow these conditions for biodiesel fuel handling and maintenance:

NOTICE: CASE CONSTRUCTION may void your warranty if the problem is associated with poor fuel quality due to improper blending. It is the responsibility of the fuel supplier and/or yourself to ensure the right type of fuel and blend is delivered and used.

Maintenance intervals For machines using the all-electronic engines with a highpressure common rail fuel system, the use of biodiesel blends up to B20 reduces the engine oil and filter change interval to 250 h. For all engines, see the operator’s manual for specific maintenance intervals.

Check all hoses, connections and gaskets to ensure integrity and cleanliness every 3 months or 150 hours of operation, whichever comes first.

Regular oil sampling is highly recommended to monitor for oil deterioration and engine deterioration.

NOTE: Oil sampling kits are available from your authorized CASE CONSTRUCTION dealer.

1. If you use a biodiesel blend stock to ASTM D6751, you must take special precautions. Ensure that the biodiesel blend stock fully complies with the following special requirements: • Group I Metals content (sodium and potassium) must be less than or equal to 5 mg/kg per EN14538.

• Group II Metals content (calcium and magnesium) must be less than or equal to 5 mg/kg per EN14538.

• Phosphorus content lower than 4 mg/kg is a mandatory requirement (per ASTM D4951).

2. The resulting greater than B5 through B20 blend must not exceed 1 mg/kg for Group I Metals (sodium and potassium) and for Group II Metals (calcium and magnesium).

When switching back from biodiesel to regular #2 diesel, you should change all fuel filters, oil and oil filter even if the changeover falls between routine service intervals.

Storage You should not store the machine for more than three months with biodiesel fuel in the fuel system. For longer storage time, CASE CONSTRUCTION strongly suggests that you use only regular #2 diesel fuel.

NOTE: If you must store a machine for longer than 3 months, you must run the engine on regular #2 diesel fuel for a minimum of 20 h prior to storage. This will flush the biodiesel fuel out of the fuel system.

Biodiesel fuel is highly hygroscopic and tends to collect water more than diesel fuel. Water collection increases the risk of algae and bacteria growth that can cause severe damage to the fuel injection system. Keep the machine fuel tanks and on-site storage tanks as full as possible to limit the amount of air and water vapor inside. Drain water from the tanks at least once a week.

NOTICE: Use only CASE CONSTRUCTION approved biocide additives.

7-8

7 - MAINTENANCE

Diesel fuel - Diesel fuel Only use diesel fuel that conforms to North American standard ASTM D975 Grade No. 2-D S15 or equivalent in your engine. Do not use any other low grade diesel fuel.

NOTE: When operating the machine in very cold climates, the use of winter blended fuel is permitted for a short period of time. See your fuel supplier for winter fuel requirements in your area.

NOTICE: Use of other low grade diesel fuels will result in loss of engine power, high fuel consumption, and damage to the exhaust aftertreatment system (if equipped).

Fuel conditioner Diesel fuel conditioner is available from your CASE CONSTRUCTION dealer. Instructions for the use of the fuel conditioner is on the container.

The use of diesel fuel conditioner will: • Clean fuel injectors, valves, and manifolds for increased service life

• Separate moisture from the fuel • Stabilize fuel in storage NOTICE: Use only CASE CONSTRUCTION approved biocide additives to prevent damage to the exhaust aftertreatment system (if equipped).

• Disperse insoluble gummy deposits that form in the fuel system

7-9

7 - MAINTENANCE

Consumables and capacities Fuel tank Capacity Specifications

57.0 L (15.1 US gal) #2 Diesel, ultra-low sulfur

Engine crank case oil Capacity Specifications

6.8 L (7.2 US qt) CASE AKCELA UNITEK NO. 1™ SBL CJ-4 SAE 10W-40

Hydraulic system Capacity Specifications

46.5 L (12.3 US gal) CASE AKCELA NEXPLORE™ FLUID

Coolant Capacity Specifications

6.7 L (1.8 US gal) CNH XHD HEAVY DUTY COOLANT / ANTI-FREEZE

Grease Quantity Specifications

As required CASE AKCELA 251H EP MULTI-PURPOSE GREASE

Water tank Quantity Specifications

340.0 L (89.8 US gal) Water

Gear lube As required TUTELA HYPOIDE EP GEAR LUBE SAE 80W-90

Quantity Specifications

Emulsion tank Quantity Specifications

18.5 L (4.9 US gal) RHODORSIL® EMULSION E1P in a 1.5:100 ratio with water

7-10

7 - MAINTENANCE

Maintenance planning

Maintenance chart Grease Test Replace Cleaning Check

Drain fluid Change fluid Filling Bleed

Maintenance action

Page no.

Every 20 hours of operation or daily x 7-13 Fuel tank level - Check x 7-14 Engine oil level - Check x 7-15 Hydraulic oil level - Check x 7-18 Hydraulic oil cooler - Cleaning x 7-19 Engine coolant level - Check x 7-20 Sprinkler system - Check x 7-21 Roller drum scrapers - Check x 7-22 Pneumatic wheel scraper - Check x 7-23 Fuel tank hoses and connections - Check x 7-24 Air intake - Check x 7-25 Indicator and warning lights - Check x 7-28 Air cleaner - Check x 7-29 Water level indicator - Check x 7-30 Tire pressure (DV45CD) - Check x 7-31 Emulsion level (DV45CD) - Check x 7-32 Engine compartment - Check x 7-33 Cooling fan and engine belt - Check Initial 50 hours x 7-35 Engine oil and filter (Initial) - Change Every 50 hours of operation or weekly x 7-37 Parking brake - Check x 7-40 Battery charge - Check x 7-41 Fuel-water separator filter - Drain fluid Every 100 hours of operation or monthly x 7-42 Steering cylinder - Grease x 7-43 Tire pressure (DV45CD) - Check Initial 250 hours x 7-44 Engine oil and filter (Initial) - Change Every 250 hours of operation or every 3 months x 7-46 Engine oil and oil filter - Change x 7-48 Clean the sprinkling filter x 7-49 Radiator hoses and clamps - Check x 7-50 Engine air filter (outer element) - Clean Initial 500 hours x 7-52 Hydraulic oil and filter (Initial) - Change Every 500 hours of operation or every 6 months x 7-57 Fuel filter - Replace x 7-59 Electrical system - Check x 7-60 Engine air filter (outer element) - Replace x 7-62 Fuel-water separator filter element - Replace x 7-63 Radiator - Check Every 1000 hours of operation or annually x 7-64 Hydraulic oil and filter - Change x 7-69 Check the damping system x Articulated joint pivot 7-70 7-11

7 - MAINTENANCE

Grease Test Replace Cleaning Check

Drain fluid Change fluid Filling Bleed

Maintenance action x Pendulum joint 7-71 x 7-72 Engine Crankcase Ventilation (CCV) filter x 7-73 Engine air filters - Replace x 7-75 Check and adjust the valve clearance x 7-76 Clean the fuel tank Every 2000 hours of operation or every 2 years x 7-77 Engine coolant - Change fluid x Engine belt - Replace 7-80 Every 3000 hours of operation or every 3 years x 7-81 Cleaning the Diesel Particulate Filter (DPF) x 7-82 Turbocharger and lines - Check x 7-83 Exhaust Gas Recirculation (EGR) valve - Check As required maintenance x 7-84 Cleaning the machine x 7-85 Radiator - Cleaning x 7-86 Hydraulic oil cooler - Cleaning x Hood gas strut - Replace 7-87 x Water tank and sprinkler - Drain 7-89 x 7-91 Sprinkler nozzles x Water tank - Fill 7-92 x 7-93 Clean water tank x 7-95 Fuel tank - Drain fluid x Battery - Disconnect 7-96 x 7-100 Fuel-water separator filter element x 7-101 Diesel Particulate Filter (DPF) regeneration x Fuel system venting 7-106

7-12

Page no.

7 - MAINTENANCE

Every 20 hours of operation or daily

Fuel tank level - Check WARNING Fuel vapors are explosive and flammable.

Do not smoke while handling fuel. Keep fuel away from flames or sparks. Shut off engine and remove key before servicing. Always work in a well-ventilated area. Clean up spilled fuel immediately.

Failure to comply could result in death or serious injury.

W0904A

WARNING Fire hazard!

Do not add gasoline, alcohol, or blended fuels to diesel fuel, except as recommended in this manual.

Fuel combinations may increase fire and explosion hazards.

Failure to comply could result in death or serious injury.

W0401A

Check the fuel level every 20 hours of operation or daily.

Type of fuel

Capacity

Service specifications Use fuel that complies with the American Society for Testing and Materials (ASTM) D975 standard.

Grade number 2 diesel fuel 57.0 L (15.1 US gal)

When the control lamp for the diesel fuel tank illuminates for the first time, you have at least 30 min of remaining fuel.

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Fueling Fill the tank with diesel fuel up to the lower edge of the filler neck • Every day before you begin work operations, or • As soon as the control lamp for the diesel fuel illuminates.

7-13

7 - MAINTENANCE

Engine oil level - Check The engine oil level should be checked every 20 hours of operation or daily.

Type of oil Capacity

Service specifications CASE AKCELA UNITEK NO. 1™ SBL CJ-4 SAE 10W-40 6.8 L (7.2 US qt)

NOTICE: DO NOT run the engine unless it has the correct level of engine oil. After the engine stops, wait 3 min to allow for the engine oil to drain to the sump before you check the oil level.

3.

1.

Locate the engine oil dipstick on the left-hand side of the machine.

2.

Remove the engine oil dipstick and check the engine oil level.

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Make sure that the engine oil level is between the “H” and the “L” marks.

4. If necessary, add engine oil.

5. Fill at either the filler neck (1) on the left-hand side of the engine or at the filler neck (2) on top of the engine.

NOTE: After you refill the engine oil, wait 3 min to allow the oil to drain to the sump before you check the oil level.

7-14

7 - MAINTENANCE

Hydraulic oil level - Check DANGER Avoid injury!

Starting in gear can cause death. Start the engine only from the operator's seat with the transmission control(s) in neutral.

Failure to comply will result in death or serious injury.

D0114A

WARNING Rotating parts!

The engine is running. Keep clear of rotating fans and belts.

Failure to comply could result in death or serious injury.

W0275A

WARNING Unexpected machine movement!

Always engage the parking brake before exiting the machine.

Failure to comply could result in death or serious injury.

W1011B

Check the hydraulic oil level every 20 hours of operation or daily.

Synthetic hydraulic oil It is possible to fill the hydraulic system with synthetic oil for which any leakage will be completely biodegraded via microorganisms found in water and soil.

NOTICE: Use of the wrong oil can cause damage to the hydraulic controls. Hydraulic tubes decompose.

• It is forbidden to change used rollers for use with biodegradable hydraulic oils.

• If hydraulic hoses on a machine that runs on synthetic ester HE need replacement, only use hoses that are compatible with synthetic esters as declared by the supplier.

NOTICE: Always consult with your authorized CASE CONSTRUCTION dealer before you switch from mineral oil to synthetic oil or mix oils from different brands.

Type of hydraulic oil Capacity

Service specifications CASE AKCELA NEXPLORE™ FLUID 46.5 L (12.3 US gal)

7-15

7 - MAINTENANCE

Always check the hydraulic oil level with the engine cold, but running.

1.

Park the machine on level ground.

2.

Engage the parking brake.

3.

Be sure that both left-hand and right-hand side travel control levers are in the NEUTRAL position.

4.

Continue to let the machine idle.

5.

On the left-hand side of the machine, check the hydraulic oil level in the inspection window.

NOTE: The ideal hydraulic oil level is when the gauge is half-full. The hydraulic oil level must always be visible in the oil gauge. If there is a significant loss of oil, determine the cause of the hydraulic system leak. These could be leaks through the hose screw joints, screwed fitting of the hydroelectric generators, or of the hydraulic motors, etc.

Repair the defects.

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4. If the oil level is within the lower third of the inspection window, then add hydraulic oil through the filler neck.

5. Open the hood and remove the filler neck ventilation filter cap from the hydraulic oil tank.

6. Fill with hydraulic oil.

7-16

7 - MAINTENANCE

7. Install the filler neck ventilation filter cap on the hydraulic oil tank.

NOTE: Before you install the hydraulic oil cap, always grease the O-ring.

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7-17

5

7 - MAINTENANCE

Hydraulic oil cooler - Cleaning Clean the hydraulic oil cooler every 20 hours of operation or daily at a location that has a cleaner collection system to prevent soil and water resource contamination.

A dirty hydraulic oil cooler will cause a reduction in cooling performance and an increase in temperature of the engine coolant and the hydraulic oil.

1. Check the cooling ribs of the hydraulic oil cooler for dirt and clogs.

2. Clean the cooling ribs of the hydraulic oil cooler with compressed air or with water (steam).

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NOTICE: Never clean the hydraulic oil cooler with high pressure water.

7-18

1

7 - MAINTENANCE

Engine coolant level - Check WARNING Burn hazard!

Do not handle any service fluid (engine coolant, engine oil, hydraulic oil, etc.) at temperatures that exceed 49 °C (120 °F). Allow fluids to cool before proceeding.

Failure to comply could result in death or serious injury.

W0330B

Check the coolant reservoir level every 20 hours of operation or daily.

Use antifreeze in all seasons to protect the cooling system from corrosion and all risk of freezing.

NOTICE: Never use a coolant concentration over 68% Type of coolant Capacity

Service specifications CNH XHD HEAVY DUTY COOLANT / ANTI-FREEZE 6.7 L (1.8 US gal)

1. Park the machine on a level surface and make sure the engine is cold.

2. Check the coolant level on the expansion tank display.

The coolant level must between the top mark (FULL) and the bottom mark (LOW).

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3. If necessary, add coolant.

4. Unscrew the tank lid of the radiator.

5. Add coolant with anti-freeze until the tank is full.

NOTICE: DO NOT use any additives in the engine coolant to repair cooling system leakages.

NOTICE: DO NOT refill a hot engine with cold coolant. It could cause damage to the engine castings.

7-19

7 - MAINTENANCE

Sprinkler system - Check Check the sprinkler system every 20 hours of operation or daily.

1. Turn the sprinkler ON.

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2. Check the nozzles on the sprinkler tubes in the front and the back.

3. If it is necessary to clean the sprinkler, see page 7-91.

7-20

7 - MAINTENANCE

Roller drum scrapers - Check Check the front and rear roller drum scrapers every 20 hours of operation or daily.

After a blade replacement, correctly set the height of the scraper. See 3-23 Make sure that the contact pressures of the roller drum scrapers are set correctly to ensure proper cleaning of the drum while the machine operates.

1. Adjust the mounting screws to set the height of the new scraper blade.

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2. Gently adjust the contact pressure of the roller drum scrapers.

3. Turn the adjusting screws counter-clockwise to increase the contact pressure of the roller drum.

4. Turn the adjusting screws clockwise to decrease the contact pressure of the roller drum.

NOTE: Move the scraper away from the roller drum completely when not needed.

7-21

7 - MAINTENANCE

Pneumatic wheel scraper - Check Check the pneumatic wheel scrapers every 20 hours of operation or daily.

After a blade replacement, correctly set the height of the scraper.

Make sure that the scrapers of the pneumatic wheels are set correctly to ensure proper cleaning of the tires while the machine operates.

1. Check the scrapers for the proper clearance between the scraper and the tires of 3 – 5 mm (1/8 – 3/16 in).

Adjust the gap as necessary.

NOTE: Do not wipe off the emulsion.

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Scraper clearance adjustment 1. Use the adjusting screws to set the spacing of the roller drum scraper. There is an adjusting screw on each side of the scraper bar.

2. Loosen the adjusting screws (1), and adjust the scraper (2) to the proper distance 3 – 5 mm (1/8 – 3/16 in) from the pneumatic tires.

3. Tighten the adjusting screws (1) to hold the scraper (2) the proper distance from the pneumatic tires.

7-22

7 - MAINTENANCE

Fuel tank hoses and connections - Check Check the fuel hoses and retention clips every 20 hours of operation or daily.

1. Visually inspect the fuel hose retention clips (1) and the fuel hoses (2).

2. Make sure to look for any cracking or splitting in the fuel hose material. Replace as necessary.

3. Ensure that the retention clips (1) are secure and not loose.

NOTICE: A loose retention clip could cause further damage to a fuel line through rubbing and vibration within the engine compartment.

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7-23

1

7 - MAINTENANCE

Air intake - Check Check the air intake every 20 hours of operation or daily.

1. Check the air intake for dirt.

2. If necessary, clean the air intake.

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3. Clean the exit valve of the air cleaner housing.

NOTE: Any dust trapped in the dust valve is automatically emptied during operation of the machine.

4. Replace the dust valve on the air cleaner housing if it is damaged.

7-24

7 - MAINTENANCE

Indicator and warning lights - Check Check the indicators and warning lamps every 20 hours of operation or daily.

1. Turn the key in the ignition to position “II”.

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2. The indicator lamps for battery charging (1), engine oil (2), engine heating (3), and the parking brake (4) will illuminate.

3. Test the functions of the switches.

• (1) – Beacon lamp (option) and work light (option) switch • (2) – Parking light and work light switch • (3) – Turn signal indicator switch - left or right • (4) – Horn button • (5) – Hazard flasher button

7-25

7 - MAINTENANCE

4. Turn the key to position “III” to start the engine.

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5. After engine start, the indicator lamps for battery charging (1), and engine oil (2) must turn off.

NOTICE: If the indicators do not turn off, there is a problem with either of those systems. Shut down the engine and see an authorized CASE CONSTRUCTION dealer for service.

Seat switch and emergency stop 6. Move the travel control lever(s) into the NEUTRAL position “O”.

7. Sit in the operator’s seat.

7-26

7 - MAINTENANCE

8. Start the engine. The parking brake lamp (1) must quickly extinguish.

9. Leave the operator’s seat. After 0.7 s, the parking brake lamp must illuminate.

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10. Turn off the engine.

NOTE: The emergency stop lamp only illuminates when you press the emergency stop switch.

NOTE: The lamps for the emergency stop switch, the neutral position for the travel control lever, and the seat contact switch must turn off after 2 s of delayed seat contact.

7-27

7 - MAINTENANCE

Air cleaner - Check Check the air filter vacuum valve every 20 hours of operation or daily.

1. To clean the air filter vacuum valve, press and release any trapped dust.

NOTE: When the machine is running, any trapped dust in the air filter vacuum valve is automatically emptied.

NOTICE: DO NOT operate the machine with a damaged air filter vacuum valve. If the air filter vacuum valve is damaged, replace the valve with a new one.

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7-28

1

7 - MAINTENANCE

Water level indicator - Check Check the water level indicator every 20 hours of operation or daily.

1. Locate the water level indicator at the rear left-hand side of the machine.

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2. Read the water level.

• If the water level indicator displays a full tank (1), you can turn on the sprinkling system.

• If the water level indicator displays an empty tank (2), fill the tank with clean water before you turn on the sprinkler system.

7-29

7 - MAINTENANCE

Tire pressure (DV45CD) - Check Check the tire pressure every 20 hours of operation or daily.

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1. Tire pressure OK

2. Tire pressure too low

1

3. Tire pressure too high

1. Check the tire pressure as required. The tire pressure should be approximately 1.0 bar (14.5 psi) but should be adjusted to suit the compaction condition of the ground.

NOTICE: Do not use max pressure rating spec as shown on side of tire. This will over inflate tire, cause rubbing and tire damage.

NOTICE: The tires must be replaced if the fabric is visible on the tire surface.

2. The two tires on each side are connected to each other.

The valves for inflating the tires come through the same opening. Valve (4) is to the inner tire, valve (5) is for the outer tire.

7-30

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2

7 - MAINTENANCE

Emulsion level (DV45CD) - Check Check the emulsion level every 20 hours of operation or daily.

1. Check and fill as necessary the emulsion tank.

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7-31

1

7 - MAINTENANCE

Engine compartment - Check Check the engine compartment for any leaks every 20 hours of operation or daily.

1. Visually inspect the engine and the engine compartment for oil leakage, and debris.

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2.

WARNING Machine damage can cause accidents!

If you discover any problem or defect on the machine, repair it immediately or see your authorized dealer. Do not operate the machine until all problems are corrected.

Failure to comply could result in death or serious injury.

W0159A

Clean/repair the identified defects prior to placing in full operation.

7-32

1

7 - MAINTENANCE

Cooling fan and engine belt - Check Check the engine cooling fan and the engine belt every 20 hours of operation or daily.

Fan wear - Check 1. Visually inspect the cooling fan for missing parts, cracks, shape changes, etc.

2. Any defects of the fan, replace the fan.

NOTICE: Missing or broken parts of the fan can potentially damage other components within the engine compartment.

Belt wear - Check 3. Visually inspect the cooling fan belt.

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4. Any cracks that are perpendicular to the belt width are not considered to be faulty.

Any cracks that are longitudinal on the belt, or the belt edges are ragged, or missing material on the belt, then the belt must be replaced.

NOTE: This machine is equipped with a single V-belt. The serpentine belt is shown for belt condition illustration.

7-33

7 - MAINTENANCE

Belt tension - Check 5. Press the spot where the belt length between the pulleys is longest with your thumb using approximately 110 N (25 lb) of force.

NOTE: The maximum allowable belt deflection (A) is 7.0 – 9.0 mm (9/32 – 3/8 in).

6. Tighten the belt (1) by loosening the bolts (2) and shifting the alternator (3) away from the engine.

7. Tighten the bolts (2). Torque the bolts (2) to specification, see 7-2.

8. Repeat steps 5 and 6 as needed until the correct belt deflection is attained.

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7-34

3

7 - MAINTENANCE

Initial 50 hours

Engine oil and filter (Initial) - Change WARNING Burn hazard!

Do not handle any service fluid (engine coolant, engine oil, hydraulic oil, etc.) at temperatures that exceed 49 °C (120 °F). Allow fluids to cool before proceeding.

Failure to comply could result in death or serious injury.

W0330B

Drain the engine oil and replace the engine oil filter after the first 50 hours and first 250 hours for a new machine.

After the initial 50-hour and 250-hour services, drain the engine oil and replace the engine oil filter every 250 hours of operation or three months, or as required.

Type of oil Capacity

Service specifications CASE AKCELA UNITEK NO. 1™ SBL CJ-4 SAE 10W-40 6.8 L (7.2 US qt)

Drain the engine oil 1. Locate the engine oil drain on the left-hand side of the machine between the front chassis and rear chassis.

2. Turn the machine all the way to the right. This will provide easy access to the engine oil drain.

3. Place a suitable container under the engine oil drain.

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4. Turn the engine oil drain plug counter-clockwise to drain the engine oil. Engine oil will immediately start to flow.

NOTE: Drain the engine oil when it is warm. Warm oil (not hot) will flow faster.

5. Turn the engine oil drain plug clockwise to close and tighten the engine oil drain.

NOTICE: Dispose of all fluids filters, and containers in an environmentally safe manner and in accordance with local laws and regulations. Check with local environmental and recycling centers or your dealer for correct disposal information.

7-35

7 - MAINTENANCE

Replace the engine oil filter 6. Open the engine hood.

7. Place a rag under the engine oil filter to collect oil once you remove the filter.

8. Remove the engine oil filter with a filter wrench or by hand.

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9. Dispose of the filter and collected oil in accordance with local, regional, and federal regulations.

10. Use a clean cloth and wipe the sealing surface of the oil filter base to remove all dirt.

11. Apply a thin layer of engine oil to the gasket of the new oil filter.

12. Turn the new oil filter onto the base until the gasket makes contact with the base.

13. Tighten the engine oil filter one additional half turn.

NOTICE: Only use genuine, specified filters.

Fill the engine oil tank 14. Fill at either the filler neck (2) on the left-hand side of the engine or at the filler neck (1) on the engine.

NOTE: After you refill the engine oil, wait 5 min to allow the oil to drain to the sump before you check the oil level.

15. Close the engine hood.

7-36

7 - MAINTENANCE

Every 50 hours of operation or weekly

Parking brake - Check WARNING Avoid injury and/or machine damage!

Only operate the parking brake when at a standstill. If you activate the parking brake several times while the machine is in motion, you must perform the parking brake test.

Failure to comply could result in death or serious injury.

W1404A

WARNING Hazard to bystanders!

Always know the location of all workers in your area. Warn them before you start working on the machine. Always keep all unauthorized bystanders clear of the area.

Failure to comply could result in death or serious injury.

W0176A

Test the brakes every 50 hours of operation or weekly.

The drive of the vehicle can be controlled with the brakes applied. Although it is impossible during normal operation, this option can be activated with the X8 jumper connector.

NOTICE: Activation of this test will cause a high mechanical and hydraulic load on the machine. Ensure that a suitable safe clear distance all around the machine.

1. Move the machine to a level open area away from obstructions.

2. Remove the cover from the steering column.

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3. Turn the key to the “I” position.

7-37

7 - MAINTENANCE

4. Switch off the ignition by turning the key to the “0” position.

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5. Turn the key back to the “I” position

6. Start the engine by turning the key to the “III” position.

7-38

7 - MAINTENANCE

7. Install the X8 connector jumper (1) into the X8 slot (2) to connect the two contacts.

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8. Press the park brake switch to apply the park brake.

9. The brake indicator will flash on the display unit.

10. Test to see if you can drive the braked machine.

11. To exit this mode, remove the jumper from the X8 slot.

7-39

7 - MAINTENANCE

Battery charge - Check Read the battery charge level on the display screen.

• When you turn the ignition ON the battery voltage displays. During start-up of the machine, the battery voltage should not drop below 10 V. If the voltage drops below 10 V, charge the battery.

• After start-up, the alternator charging voltage displays. The voltage should display between 13 – 14.5 V

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1

7 - MAINTENANCE

Fuel-water separator filter - Drain fluid WARNING Fire hazard!

When handling diesel fuel, observe the following precautions: 1. Do not smoke.

2. Never fill the tank when the engine is running.

3. Wipe up spilled fuel immediately.

Failure to comply could result in death or serious injury.

W0099A

Check the fuel filter water separator every 50 hours of operation or weekly.

1. Check the fuel filter water separator filter element.

NOTE: The fuel filter water separator is on the left-hand side of the engine.

2. If the red float ring (1) rises, drain the water from the housing.

3. Use a suitable container to collect the water.

4. Open the drain fitting (2) and drain the water until clean fuel flows. Do not allow fuel to spill on the engine or the ground.

5. Close the drain fitting (2).

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NOTE: The fuel pump will de-aerate the system automatically.

7-41

1

7 - MAINTENANCE

Every 100 hours of operation or monthly

Steering cylinder - Grease Grease the steering cylinder every 100 hours of operation or weekly.

Type of grease

Service specifications CASE AKCELA 251H EP MULTI-PURPOSE GREASE

1. Rotate the machine’s steering wheel fully to the stop in order to grease the cylinder.

2. Steer the machine to the right and to the left. This will unload the bearing.

3. Remove the protective covers from the grease points.

4. Clean the grease points.

5. Apply grease to the two grease points until grease appears.

6. Install the protective covers on the grease points.

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NOTICE: Avoid damage due to increased wear. Grease the steering cylinder after every cleaning or steam cleaning of the machine.

7-42

7 - MAINTENANCE

Tire pressure (DV45CD) - Check Check the tire pressure every 100 hours of operation or weekly.

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1. Tire pressure OK

2. Tire pressure too low

1

3. Tire pressure too high

1. Check the tire pressure as required. The tire pressure should be approximately 1.0 bar (14.5 psi) but should be adjusted to suit the compaction condition of the ground.

NOTICE: Do not use max pressure rating spec as shown on side of tire. This will over inflate tire, cause rubbing and tire damage.

NOTICE: The tires must be replaced if the fabric is visible on the tire surface.

2. The two tires on each side are connected to each other.

The valves for inflating the tires come through the same opening. Valve (4) is to the inner tire, valve (5) is for the outer tire.

7-43

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7 - MAINTENANCE

Initial 250 hours

Engine oil and filter (Initial) - Change WARNING Burn hazard!

Do not handle any service fluid (engine coolant, engine oil, hydraulic oil, etc.) at temperatures that exceed 49 °C (120 °F). Allow fluids to cool before proceeding.

Failure to comply could result in death or serious injury.

W0330B

Drain the engine oil and replace the engine oil filter after the first 50 hours and first 250 hours for a new machine.

After the initial 50-hour and 250-hour services, drain the engine oil and replace the engine oil filter every 250 hours of operation or three months, or as required.

Type of oil Capacity

Service specifications CASE AKCELA UNITEK NO. 1™ SBL CJ-4 SAE 10W-40 6.8 L (7.2 US qt)

Drain the engine oil 1. Locate the engine oil drain on the left-hand side of the machine between the front chassis and rear chassis.

2. Turn the machine all the way to the right. This will provide easy access to the engine oil drain.

3. Place a suitable container under the engine oil drain.

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4. Turn the engine oil drain plug counter-clockwise to drain the engine oil. Engine oil will immediately start to flow.

NOTE: Drain the engine oil when it is warm. Warm oil (not hot) will flow faster.

5. Turn the engine oil drain plug clockwise to close and tighten the engine oil drain.

NOTICE: Dispose of all fluids filters, and containers in an environmentally safe manner and in accordance with local laws and regulations. Check with local environmental and recycling centers or your dealer for correct disposal information.

7-44

7 - MAINTENANCE

Replace the engine oil filter 6. Open the engine hood.

7. Place a rag under the engine oil filter to collect oil once you remove the filter.

8. Remove the engine oil filter with a filter wrench or by hand.

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9. Dispose of the filter and collected oil in accordance with local, regional, and federal regulations.

10. Use a clean cloth and wipe the sealing surface of the oil filter base to remove all dirt.

11. Apply a thin layer of engine oil to the gasket of the new oil filter.

12. Turn the new oil filter onto the base until the gasket makes contact with the base.

13. Tighten the engine oil filter one additional half turn.

NOTICE: Only use genuine, specified filters.

Fill the engine oil tank 14. Fill at either the filler neck (2) on the left-hand side of the engine or at the filler neck (1) on the engine.

NOTE: After you refill the engine oil, wait 5 min to allow the oil to drain to the sump before you check the oil level.

15. Close the engine hood.

7-45

7 - MAINTENANCE

Every 250 hours of operation or every 3 months

Engine oil and oil filter - Change WARNING Burn hazard!

Do not handle any service fluid (engine coolant, engine oil, hydraulic oil, etc.) at temperatures that exceed 49 °C (120 °F). Allow fluids to cool before proceeding.

Failure to comply could result in death or serious injury.

W0330B

Drain the engine oil and replace the engine oil filter after the first 50 hours and first 250 hours for a new machine.

After the initial 50-hour and 250-hour services, drain the engine oil and replace the engine oil filter every 250 hours of operation or three months, or as required.

Type of oil Capacity

Service specifications CASE AKCELA UNITEK NO. 1™ SBL CJ-4 SAE 10W-40 6.8 L (7.2 US qt)

Drain the engine oil 1. Locate the engine oil drain on the left-hand side of the machine between the front chassis and rear chassis.

2. Turn the machine all the way to the right. This will provide easy access to the engine oil drain.

3. Place a suitable container under the engine oil drain.

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4. Turn the engine oil drain plug counter-clockwise to drain the engine oil. Engine oil will immediately start to flow.

NOTE: Drain the engine oil when it is warm. Warm oil (not hot) will flow faster.

5. Turn the engine oil drain plug clockwise to close and tighten the engine oil drain.

NOTICE: Dispose of all fluids filters, and containers in an environmentally safe manner and in accordance with local laws and regulations. Check with local environmental and recycling centers or your dealer for correct disposal information.

7-46

7 - MAINTENANCE

Replace the engine oil filter 6. Open the engine hood.

7. Place a rag under the engine oil filter to collect oil once you remove the filter.

8. Remove the engine oil filter with a filter wrench or by hand.

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9. Dispose of the filter and collected oil in accordance with local, regional, and federal regulations.

10. Use a clean cloth and wipe the sealing surface of the oil filter base to remove all dirt.

11. Apply a thin layer of engine oil to the gasket of the new oil filter.

12. Turn the new oil filter onto the base until the gasket makes contact with the base.

13. Tighten the engine oil filter one additional half turn.

NOTICE: Only use genuine, specified filters.

Fill the engine oil tank 14. Fill at either the filler neck (2) on the left-hand side of the engine or at the filler neck (1) on the engine.

NOTE: After you refill the engine oil, wait 5 min to allow the oil to drain to the sump before you check the oil level.

15. Close the engine hood.

7-47

7 - MAINTENANCE

Clean the sprinkling filter Every 250 hours or 3 months clean the water sprinkling system filter and water sprinkling nozzles.

1.

WARNING Electrical shock hazard!

Before working on any part of the electrical system, disconnect the battery ground cable.

Complete all electrical work before connecting the cable.

Failure to comply could result in death or serious injury.

W0129A

Locate the sprinkler system filter.

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NOTICE: You must remove the plastic container if there is a risk of freezing temperatures. The water will crack the container if it were to freeze.

2. Remove and clean the clear plastic filter housing.

3. Remove and clean the water sprinkler system filter.

4. Check the seal.

5. Replace the seal if damaged.

6. Install the filter and filter housing.

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7. Remove and clean the sprinkler nozzles.

NOTE: The nozzles are a three piece construction. The pieces are: the retaining nut; the nozzle; and the sealing ring.

NOTE: Pay attention to the spray nozzle position during disassembly so that the spray pattern sprays the full fan width of the drum after reassembly.

8. Use compressed air to clean the sprinkler nozzles.

9. Assemble the sprinkler nozzles.

7-48

7 - MAINTENANCE

Radiator hoses and clamps - Check CAUTION Burn hazard!

Take care if removing the filler cap while the system is hot. Before removing the cap: completely cover the cap using a thick cloth, and slowly open the filler cap to allow the pressure to escape. Do not add cold water to a hot coolant reservoir.

Failure to comply could result in minor or moderate injury.

C0031A

Check the cooling system hoses and hose clamps every 250 hours or three months.

1. Check the cooling system for defective hoses and/or missing clips.

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2. Check the radiator for damage and leaks. Repair as necessary.

3. Clean and repair the radiator as required. See 7-85 for suggested cleaning procedure.

7-49

1

7 - MAINTENANCE

Engine air filter (outer element) - Clean Clean the outer air filter element every 250 hours or every three months, or as noted by the air flow restriction indicator.

1. Open the engine hood.

2. Release the clips that secure the cover of the air filter housing.

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3. Remove the air filter housing cover.

4. Remove the outer air filter element and clean.

A. Replace the filter if you notice damage to the sides or edges. If you do not notice damage, continue to the next step.

B. Examine the inside of the filter. If the filter has dust and debris on the inside, replace the filter. If the filter is clean continue to the next step.

C. Lightly tap the ends of the filter against the palm of your hand. Never tap the ends against a hard surface.

D. Shine a light inside the filter. Replace the filter if you see light spots or deteriorated areas. If no damage is apparent, use the same filter.

NOTE: Clean the outer air filter element a maximum of six times and then replace.

7-50

7 - MAINTENANCE

5. Clean the internal area of the air filter housing.

NOTICE: Never use compressed air to clean the air filter housing interior.

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6. Install the outer air filter element.

7. Install the cover of the air filter housing.

8. Use the clips to secure the cover of the air filter housing.

9. Close the engine hood.

7-51

7 - MAINTENANCE

Initial 500 hours

Hydraulic oil and filter (Initial) - Change WARNING Burn hazard!

Do not handle any service fluid (engine coolant, engine oil, hydraulic oil, etc.) at temperatures that exceed 49 °C (120 °F). Allow fluids to cool before proceeding.

Failure to comply could result in death or serious injury.

W0330B

WARNING Pressurized system!

Never attempt to drain fluids or remove filters when the engine is running. Turn off the engine and relieve all pressure from pressurized systems before servicing the machine.

Failure to comply could result in death or serious injury.

W0905A

Drain the hydraulic oil and replace the hydraulic oil filter after the first 500 hours of operation for a new machine.

After the first 500 hours of operation, drain the hydraulic oil and replace the hydraulic oil filter at every 1000 hours of operation or annually, or as required.

Type of hydraulic oil Capacity

Service specifications CASE AKCELA NEXPLORE™ FLUID 46.5 L (12.3 US gal)

NOTICE: Always consult with your authorized dealer before you switch from mineral oil to synthetic oil or mix oils from different brands.

Drain the hydraulic oil 1. Place a suitable container (hydraulic system capacity is 46.5 L (12.3 US gal) capacity) under the hydraulic oil drain.

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2. Remove the hydraulic oil tank cap.

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7 - MAINTENANCE

3. Remove the hydraulic drain plug and drain the oil.

NOTE: Drain the hydraulic oil when the oil is still warm, but not hot. The oil will flow more easily.

4. Secure the screw connections with LOCTITE® 242® Hand-tighten the screw connections. Do not torque the screw connections. See 7-2.

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NOTE: Replace the hydraulic oil filter whenever you drain the hydraulic oil. Replace the hydraulic oil filter before you fill the hydraulic tank with new oil.

Replace the hydraulic oil filter 5. Remove the hydraulic oil filter cap.

7-53

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7 - MAINTENANCE

6. Unlock the hydraulic oil filter element.

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7. Lift the hydraulic oil filter out of the filter housing.

NOTICE: Dispose of all fluids, filters, and containers in an environmentally safe manner and in accordance with local laws and regulations. Check with local environmental and recycling centers or your dealer for correct disposal information.

8. Insert the new hydraulic oil filter into the filter housing.

Observe the position of the locking cam.

9. Turn the hydraulic oil filter fully clockwise to the stop.

7-54

7 - MAINTENANCE

10. Lightly oil the O-ring on the filter cap.

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11. Install the hydraulic oil filter cap.

12. Torque the hydraulic oil filter cap to: (14.75 lb ft).

20.00 N·m

Fill the hydraulic oil tank 13. Remove the cap on the hydraulic oil filler neck.

14. Fill with hydraulic oil.

7-55

7 - MAINTENANCE

15. Grease the O-ring of the hydraulic oil cap.

16. Install the cap on the hydraulic oil tank.

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7-56

14

7 - MAINTENANCE

Every 500 hours of operation or every 6 months

Fuel filter - Replace WARNING Chemical hazard!

When handling fuel, lubricants, and other service chemicals, follow the manufacturer's instructions.

Wear Personal Protective Equipment (PPE) as instructed. Do not smoke or use open flame. Collect fluids in proper containers. Obey all local and environmental regulations when disposing of chemicals.

Failure to comply could result in death or serious injury.

W0371A

Change the fuel filter every 500 hours of operation or every six months.

1. Open the engine hood.

2. Close the fuel shutoff valve (1) on the fuel filter water separator (2).

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3. Clean the outside of the fuel filter.

4. Remove the fuel filter.

5. Clean the sealing face of the filter holder.

7-57

7 - MAINTENANCE

6. Replace the fuel filter with a new filter.

7. Lubricate the seal of the new filter with oil.

NOTICE: Do not fill the new filter with fuel before installation on the machine.

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8. Manually tighten the new fuel filter by hand until the gasket seals. Then tighten the fuel filter by another half-turn.

9. Open the fuel shutoff valve (1) on the fuel filter water separator (2).

10. Perform the fuel system venting procedure Fuel system venting after the fuel filter is installed.

7-58

7 - MAINTENANCE

Electrical system - Check Check the electrical systems for damage every 500 hours of operation or every six months.

1. Inspect the electrical harnesses, connectors, protective sleeves, and their attachments for damage.

NOTE: Pay close attention to hot surface areas and moving parts, especially near the engine.

2. Repair or replace any damaged parts found during the inspection.

NOTE: Use only CASE CONSTRUCTION original replacement parts.

7-59

7 - MAINTENANCE

Engine air filter (outer element) - Replace Replace the outer air filter element every 500 hours of operation, or every six months.

1. Open the engine hood.

2. Release the clips that secure the cover of the air filter housing.

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3. Remove the air filter housing cover.

4. Remove the outer air filter element and replace.

7-60

7 - MAINTENANCE

5. Install the outer air filter element.

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6. Install the cover of the air filter housing.

7. Use the clips to secure the cover of the air filter housing.

8. Close the engine hood.

7-61

7 - MAINTENANCE

Fuel-water separator filter element - Replace Replace the fuel-water separator filter every 500 hours of operation or six months.

1. Clean the outside of the water separator.

2. If the red ring float has risen up from the bottom, drain the water from the housing. See 7-41.

3. Close the fuel shut off valve (1) on the water separator.

Turn it to OFF. 4. Remove the filter housing (3).

5. Replace the filter element (2).

6. Install the filter housing (3).

NOTICE: Hand-tighten the fuel filter water separator.

7. Open the fuel shut off valve (1) on the water separator.

Turn it to ON. NOTE: The fuel pump will de-aerate the system automatically.

7-62

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7 - MAINTENANCE

Radiator - Check CAUTION Burn hazard!

Take care if removing the filler cap while the system is hot. Before removing the cap: completely cover the cap using a thick cloth, and slowly open the filler cap to allow the pressure to escape. Do not add cold water to a hot coolant reservoir.

Failure to comply could result in minor or moderate injury.

C0031A

Check the radiator mounts every 500 hours of operation or every six months.

1. Check the radiator mounts for wear and damage.

2. See your authorized CASE CONSTRUCTION dealer for service as needed.

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7-63

1

7 - MAINTENANCE

Every 1000 hours of operation or annually

Hydraulic oil and filter - Change WARNING Burn hazard!

Do not handle any service fluid (engine coolant, engine oil, hydraulic oil, etc.) at temperatures that exceed 49 °C (120 °F). Allow fluids to cool before proceeding.

Failure to comply could result in death or serious injury.

W0330B

WARNING Pressurized system!

Never attempt to drain fluids or remove filters when the engine is running. Turn off the engine and relieve all pressure from pressurized systems before servicing the machine.

Failure to comply could result in death or serious injury.

W0905A

Drain the hydraulic oil and replace the hydraulic oil filter after the first 500 hours of operation for a new machine.

After the first 500 hours of operation, drain the hydraulic oil and replace the hydraulic oil filter at every 1000 hours of operation or annually, or as required.

Type of hydraulic oil Capacity

Service specifications CASE AKCELA NEXPLORE™ FLUID 46.5 L (12.3 US gal)

NOTICE: Always consult with your authorized dealer before you switch from mineral oil to synthetic oil or mix oils from different brands.

Drain the hydraulic oil 1. Place a suitable container (hydraulic system capacity is 46.5 L (12.3 US gal) capacity) under the hydraulic oil drain.

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2. Remove the hydraulic oil tank cap.

7-64

7 - MAINTENANCE

3. Remove the hydraulic drain plug and drain the oil.

NOTE: Drain the hydraulic oil when the oil is still warm, but not hot. The oil will flow more easily.

4. Secure the screw connections with LOCTITE® 242® Hand-tighten the screw connections. Do not torque the screw connections. See 7-2.

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NOTE: Replace the hydraulic oil filter whenever you drain the hydraulic oil. Replace the hydraulic oil filter before you fill the hydraulic tank with new oil.

Replace the hydraulic oil filter 5. Remove the hydraulic oil filter cap.

7-65

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7 - MAINTENANCE

6. Unlock the hydraulic oil filter element.

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7. Lift the hydraulic oil filter out of the filter housing.

NOTICE: Dispose of all fluids, filters, and containers in an environmentally safe manner and in accordance with local laws and regulations. Check with local environmental and recycling centers or your dealer for correct disposal information.

8. Insert the new hydraulic oil filter into the filter housing.

Observe the position of the locking cam.

9. Turn the hydraulic oil filter fully clockwise to the stop.

7-66

7 - MAINTENANCE

10. Lightly oil the O-ring on the filter cap.

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11. Install the hydraulic oil filter cap.

12. Torque the hydraulic oil filter cap to: (14.75 lb ft).

20.00 N·m

Fill the hydraulic oil tank 13. Remove the cap on the hydraulic oil filler neck.

14. Fill with hydraulic oil.

7-67

7 - MAINTENANCE

15. Grease the O-ring of the hydraulic oil cap.

16. Install the cap on the hydraulic oil tank.

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7-68

14

7 - MAINTENANCE

Check the damping system Check the damping system every 1000 hours of operation or annually.

1. Check the condition of the metal-rubber isolators used as a damping system.

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2. Make sure the rubber-metal bond is intact on all components. If rubber shows any cracks, tears, or splitting, replace as necessary.

3. Check the torque of the screws and nuts securing the isolators in place. See 7-2

7-69

1

7 - MAINTENANCE

Articulated joint pivot Maintain the articulated joint pivot every 1000 hours or every year, or as required.

If the articulated joint pivot makes a grinding noise as you operate the machine, contact your authorized dealer.

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1

7 - MAINTENANCE

Pendulum joint Maintain the pendulum joint every 1000 hours or every year, or as required.

If the pendulum joint makes a grinding noise as you operate the machine, contact your authorized dealer.

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7-71

1

7 - MAINTENANCE

Engine Crankcase Ventilation (CCV) filter Replace the crankcase ventilation (CCV) filter every 1000 hours of operation or annually.

NOTE: Contact your CASE CONSTRUCTION dealer for the crankcase ventilation filter and seal.

1. Remove the cap (1) from the housing (4).

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2. Replace the filter cartridge (3) and the seal ring (2).

3. Clean the internal area of the filter housing.

4. Insert the new filter cartridge (3) and the new seal ring (2) into the filter housing (4).

5. Install the cap (1) onto the housing (4).

7-72

7 - MAINTENANCE

Engine air filters - Replace Replace both the inner and outer air filter elements every 1000 hours of operation or every year.

1. Open the engine hood.

2. Release the clips that secure the cover of the air filter housing.

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3. Remove the air filter housing cover.

4. Remove the outer air filter element.

5. Remove the inner air filter element.

NOTE: Clean the outer air filter element a maximum of six times and then replace.

6. Clean the inside of the air filter housing with a lint-free cloth.

7-73

7 - MAINTENANCE

7. Install the new inner air filter element.

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8. Install the new outer air filter element.

9. Install the cover of the air filter housing.

10. Use the clips to secure the cover of the air filter housing.

11. Close the engine hood.

7-74

7 - MAINTENANCE

Check and adjust the valve clearance Check the valve clearance on the engine every 1000 hours of operation or annually.

1. Contact your authorized CASE CONSTRUCTION dealer for checking and adjusting the engine valves on your machine.

7-75

7 - MAINTENANCE

Clean the fuel tank Drain the fuel from the fuel tank every 1000 hours of operation or annually.

NOTE: Over time, condensed water accumulates in the fuel tank, and the fuel tank must be drained.

1. Place a suitable container under the fuel drain.

2. Remove the screw plug of the fuel drain with a square socket wrench.

3. Drain the diesel fuel.

4. Install the screw plug. Secure the screw plug with LOCTITE® 242®. Do not torque. See 7-2

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NOTICE: Dispose of all fluids, filters, and containers in an environmentally safe manner and in accordance with local laws and regulations. Check with local environmental and recycling centers or your dealer for correct disposal information.

5. Perform the fuel system venting procedure after a complete fuel tank drain. See Fuel system venting7-106.

7-76

7 - MAINTENANCE

Every 2000 hours of operation or every 2 years

Engine coolant - Change fluid WARNING Hot liquid under pressure!

Scalding can result from fast removal of the radiator cap. Check and service the engine cooling system according to the maintenance instructions in this manual.

Failure to comply could result in death or serious injury.

W0163A

WARNING Burn hazard!

Do not handle any service fluid (engine coolant, engine oil, hydraulic oil, etc.) at temperatures that exceed 49 °C (120 °F). Allow fluids to cool before proceeding.

Failure to comply could result in death or serious injury.

W0330B

Change the engine coolant after 2000 hours of operation or every two years.

1. Remove the cap on the radiator.

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2. Remove the drain plug (1). Use a suitable container and collect the drained coolant.

NOTE: The total amount of coolant in the machine is 6.7 L (1.8 US gal).

3. Inspect the cooling system for defective hoses and/or missing hose clamps. See 7-49 4. Inspect the radiator for any damage and/or leaks.

5. Clean the radiator of any debris in the fins. See 7-85

7-77

7 - MAINTENANCE

Filling the coolant WARNING Chemical hazard!

When handling fuel, lubricants, and other service chemicals, follow the manufacturer's instructions.

Wear Personal Protective Equipment (PPE) as instructed. Do not smoke or use open flame. Collect fluids in proper containers. Obey all local and environmental regulations when disposing of chemicals.

Failure to comply could result in death or serious injury.

W0371A

6. Install the drain plug, fill the cooling system with new coolant.

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7. Refill the coolant to the max level. When filled, wait for 2 – 3 min until the air escapes and the coolant flow throughout the circuit.

NOTE: The maximum fill is 6.7 L (1.8 US gal).

8. Install the cap onto the radiator.

9. Start the engine and let it run for 5 min or until the coolant temperature reaches 82 °C (180 °F).

10. Check for any leaks in the system. Repair as necessary.

11. Stop the engine.

7-78

7 - MAINTENANCE

12. Check the coolant level on the indicator.

13. Make sure that the coolant level is between full and low (min and max) markings.

14. Top up the coolant as necessary.

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7-79

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7 - MAINTENANCE

Engine belt - Replace Replace the engine belt every 2000 hours of operation or every two years.

1. Contact your authorized CASE CONSTRUCTION dealer for engine belt replacement.

7-80

7 - MAINTENANCE

Every 3000 hours of operation or every 3 years

Cleaning the Diesel Particulate Filter (DPF) Have the Diesel Particulate Filter (DPF) cleaned and inspected every 3000 hours of operation or three years.

1. Contact your authorized CASE CONSTRUCTION dealer for a thorough cleaning and inspection of the Diesel Particulate Filter (DPF).

NOTE: The manual and automatic regeneration functions on the machine will not be able to clean the DPF properly once it has reached 3000 hours of operation or 3 years.

7-81

7 - MAINTENANCE

Turbocharger and lines - Check Have the turbocharger and lines inspected every 3000 hours of operation or three years.

1. Contact your authorized CASE CONSTRUCTION dealer for a thorough inspection of the turbocharger and lines.

7-82

7 - MAINTENANCE

Exhaust Gas Recirculation (EGR) valve - Check Have the Exhaust Gas Recirculation (EGR) valve and connections inspected every 3000 hours of operation or three years.

1. Contact your authorized CASE CONSTRUCTION dealer for a thorough inspection of the EGR valve and connections.

7-83

7 - MAINTENANCE

As required maintenance

Cleaning the machine When the work is complete, clean the machine to remove major impurities.

Perform an overall cleaning on a weekly basis.

Clean the machine daily if you work on cohesive soils, concrete or lime stabilizations.

To clean the machine follow the procedures below: 1.

Stop the engine and remove the ignition key.

2.

Disconnect the battery master switch.

3.

Before pressure cleaning with water or steam, plug all of the ports with protective caps.

4.

Never use aggressive or easily ignitable cleaners.

5.

Do not expose electric parts or insulation material to direct water or streams of steam.

6.

To avoid soil or water resource contamination, clean the machine at a location that has proper equipment to collect and dispose of the cleaning agents.

7.

After you clean the machine, remove the protective caps.

8.

Connect the battery master switch.

7-84

7 - MAINTENANCE

Radiator - Cleaning Clean the radiator at a location that has a cleaner collection system to prevent soil and water resource contamination.

Clean the radiator as required.

1. Check the cooling ribs of the radiator for dirt and clogs.

2. Clean the cooling ribs of the radiator with compressed air or with water (steam).

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NOTICE: Never clean the radiator with high pressure water.

7-85

1

7 - MAINTENANCE

Hydraulic oil cooler - Cleaning Clean the hydraulic oil cooler at a location that has a cleaner collection system to prevent soil and water resource contamination.

Clean the hydraulic oil cooler as required.

A dirty hydraulic oil cooler will cause a reduction in cooling performance and an increase in temperature of the engine coolant and the hydraulic oil.

1. Check the cooling ribs of the hydraulic oil cooler for dirt and clogs.

2. Clean the cooling ribs of the hydraulic oil cooler with compressed air or with water (steam).

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NOTICE: Never clean the hydraulic oil cooler with high pressure water.

7-86

1

7 - MAINTENANCE

Hood gas strut - Replace WARNING Crushing hazard!

Secure the hood before replacing the gas struts: 1. Support the hood with a rod.

2. Attach the handle of the hood to a crane.

Failure to comply could result in death or serious injury.

W1272A

NOTE: Gas struts are maintenance-free! They require no maintenance such as lubrication. They are designed for the respective requirements and work trouble-free for many years.

Removal 1. Use a screwdriver to lift the clips.

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2. Pull the gas strut away from the ball joint.

7-87

7 - MAINTENANCE

Installing 3. The new gas struts can easily be installed by pressing them onto the ball joint.

The rod must face downward.

NOTICE: Gas struts should not be installed if they have been damaged through mechanical manipulation.

– Welding on gas struts as well as dirt or paint on the piston rods can lead to failure of the units.

– Avoid modifications, manipulation, impacts, tensile loading, heating, painting over or removal of imprints.

– Do not install defective or improperly handled products.

NOTE: If gas struts are no longer needed, they must be disposed of in an environmentally appropriate manner. For this purpose, they will be drilled out to allow the compressed nitrogen to escape and to drain the oil they contain.

7-88

7 - MAINTENANCE

Water tank and sprinkler - Drain Before winter, drain the water tank and drain the water from the sprinkling system.

Drain the water tank as required.

Drain the water tank 1. Remove the cap of the water tank.

NOTE: If the machine is equipped with the optional locking cap, use the machine’s ignition key to unlock the cap to the water tank.

RAIL15COM0212AA

1

RAIL18COM0473BA

2

RAIL15COM0210AA

3

2. Remove the drain plug with a wrench and drain the tank.

3. Install the drain plug.

Drain the sprinkler 4. Press the black plastic ring of the sprinkler quick-release coupling against the screw connection.

5. Pull the sprinkler hose off of the quick-release coupling.

6. Drain the water.

7. Turn the sprinkler on and let the pump run briefly.

8. Clean the sprinkler pipes with nozzles. See 7-91 for procedure.

9. Connect the sprinkler hose.

10. Clean the water tank and the filter strainer.

7-89

7 - MAINTENANCE

11.

WARNING Electrical shock hazard!

Before working on any part of the electrical system, disconnect the battery ground cable.

Complete all electrical work before connecting the cable.

Failure to comply could result in death or serious injury.

W0129A

Remove and clean the plastic container of the water filter.

NOTICE: You must remove the plastic container if there is a risk of freezing temperatures. The water will crack the container if it were to freeze.

RAIL15COM0211AA

4

RAIL15COM0212AA

5

12. Install and lock the cap of the water tank.

NOTE: If the machine is equipped with the optional locking cap, use the machine’s ignition key to lock the cap to the water tank.

7-90

7 - MAINTENANCE

Sprinkler nozzles Clean the sprinkler nozzles as required.

1. Remove the sprinkler nozzles that have a blockage.

NOTE: The nozzles are a three piece construction. The pieces are: the retaining nut; the nozzle; and the sealing ring.

NOTE: Pay attention to the spray nozzle position during disassembly so that the spray pattern sprays the full fan width of the drum after reassembly.

2. Use compressed air to clean the sprinkler nozzles.

3. Assemble the sprinkler nozzles.

RAIL19COM0040AA

7-91

1

7 - MAINTENANCE

Water tank - Fill Fill the water tank as required.

1. Use the machine’s ignition key to unlock (optional) the cap to the water tank.

2. Remove the cap to the water tank.

3. Fill the water tank with clean water.

4. Install and lock (if equipped) the cap of the water tank.

RAIL15COM0212AA

7-92

1

7 - MAINTENANCE

Clean water tank Drain and clean the water tank as required.

1. Remove the cap of the filler neck of the tank.

NOTE: If the machine is equipped with the optional locking cap, use the machine’s ignition key to unlock the cap to the water tank.

2. Clean the strainer in the filler neck.

RAIL15COM0212AA

1

RAIL18COM0473BA

2

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3

3. Remove the drain plug of the water tank.

4. Rinse the tank with running water.

5. Install the drain plug of the water tank.

7-93

7 - MAINTENANCE

6. Install strainer in the filler neck.

7. Install the filler neck cap.

NOTE: If the machine is equipped with the optional locking cap, use the machine’s ignition key to lock the cap to the water tank.

RAIL15COM0212AA

7-94

4

7 - MAINTENANCE

Fuel tank - Drain fluid Drain the fuel from the fuel tank as required.

1. Place a suitable container under the fuel drain.

NOTE: The fuel tank capacity is 57.0 L (15.1 US gal) 2. Remove the screw plug of the fuel drain with a square socket wrench.

3. Drain the diesel fuel.

4. Install the screw plug. Secure the screw plug with LOCTITE® 242®. Do not torque. See 7-2

RAIL15COM0193AA

1

NOTICE: Dispose of all fluids, filters, and containers in an environmentally safe manner and in accordance with local laws and regulations. Check with local environmental and recycling centers or your dealer for correct disposal information.

7-95

7 - MAINTENANCE

Battery - Disconnect WARNING Battery acid causes burns. Batteries contain sulfuric acid.

Avoid contact with skin, eyes or clothing. Antidote (external): Flush with water. Antidote (eyes): flush with water for 15 minutes and seek medical attention immediately. Antidote (internal): Drink large quantities of water or milk. Do not induce vomiting. Seek medical attention immediately.

Failure to comply could result in death or serious injury.

W0111A

WARNING Explosion hazard!

Sparks from the contact area may ignite gases escaping from the discharged battery. Because of this risk, always connect the negative terminal to the ground as far away from the discharged batteries as possible. Wash hands after handling battery components.

Failure to comply could result in death or serious injury.

W1092A

WARNING Chemical hazard!

Battery acid can cause severe burns. Some batteries have a ventilation tube. If there is battery acid in the tube, this acid can be released when the battery is turned upside down. If you turn the battery upside down, point the ventilation tube away from you and any other people in the area.

Failure to comply could result in death or serious injury.

W1084A

WARNING Battery gas can explode!

To prevent an explosion: 1. Always disconnect the negative (-) battery cable first. 2. Always connect the negative (-) battery cable last. 3. Do not short circuit the battery posts with metal objects. 4. Do not weld, grind, or smoke near a battery.

Failure to comply could result in death or serious injury.

W0011A

Check the battery connections and hold down bracket as required.

Replace the battery as required.

1. Turn the battery master switch to the OFF position. See 3-22

RAIL19COM0043AA

7-96

1

7 - MAINTENANCE

2. Disconnect the negative (-) terminal.

RAIL19COM0050AA

2

RAIL19COM0052AA

3

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4

RAIL19COM0053AA

5

3. Disconnect the positive (+) terminal.

4. Loosen the battery mounting bracket.

5. Remove the battery mounting bracket.

7-97

7 - MAINTENANCE

6. Lift the battery out of the engine compartment.

7. Install the new battery into the engine compartment.

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6

RAIL19COM0053AA

7

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8

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9

8. Install the mounting bracket.

NOTE: Make sure all terminal connections are clean of debris prior to securing to the battery.

9. Connect and secure the positive (+) terminal.

10. Connect and secure the negative (-) terminal.

7-98

7 - MAINTENANCE

11. Install the protective covers over both the positive (+) terminal and the negative (-) terminal.

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10

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11

12. Turn the battery master switch to the ON position. See 3-22

7-99

7 - MAINTENANCE

Fuel-water separator filter element Clean the fuel filter water separator as needed.

1. Clean the outside of the water separator.

2. If the red ring float has risen up from the bottom, drain the water from the housing. See 7-41.

3. Close the fuel shut off valve (1) on the water separator.

Turn it to OFF. 4. Remove the filter housing (3).

5. Clean the water separator (2).

6. Install the filter housing (3).

NOTICE: Hand-tighten the fuel filter water separator.

7. Open the fuel shut off valve (1) on the water separator.

Turn it to ON. NOTE: The fuel pump will de-aerate the system automatically.

7-100

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1

7 - MAINTENANCE

Diesel Particulate Filter (DPF) regeneration WARNING Fire hazard!

During the Diesel Particulate Filter (DPF) forced regeneration process the exhaust stack and fixed hood area becomes extremely hot. Park the machine outside and away from combustible or highly flammable material.

Failure to comply could result in death or serious injury.

W1165B

CAUTION Burn hazard!

During the Diesel Particulate Filter (DPF) regeneration process the exhaust stack and fixed hood area becomes extremely hot. Allow area to cool before servicing or working near the exhaust system components.

Failure to comply could result in minor or moderate injury.

C0102B

Clean the Diesel Particulate Filter (DPF) as needed, or when the DPF clogged indicator light

The DPF regeneration types (Passive, AUTO, Active) 1. Passive regeneration • Results from the normal high temperature of the exhaust gases • Does not need interaction between the operator and the machine to occur 2. Automatic active regeneration • Is a controlled regeneration, in which higher temperatures are reached in the exhaust system using fuel injection • To start, the switch must be in the AUTO tion

posi-

• Work is uninterrupted during the process • The DPF clogged indicator perature exhaust indicator the regeneration process

and the High temwill illuminate during

3. Active (ON) parked regeneration • The filter clogging exceeds a limit when it is not possible to regenerate in the other two ways (Passive or AUTO) • The active regeneration cycle was manually suppressed, or the machine was used in a way the regeneration did not reach temperature • The active parked regeneration is indicated by the flashing DPF clogged indicator

7-101

is illuminated.

7 - MAINTENANCE

RAPH18COM0561UA

1

DPF indicator and engine indicator table

7-102

7 - MAINTENANCE

Active (ON) parked regeneration procedure: Prior to proceeding: A. Get in the operator’s seat.

B. Turn the ignition ON. C. Make sure that the coolant temperature is greater than 18 °C (65 °F).

1. Park the machine in a safe area to perform the active (ON) regeneration cycle.

NOTE: The DPF regeneration cycle takes approximately 20 – 30 min to complete dependent upon the soot load within the filter.

NOTE: During the regeneration cycle, the machine must stay parked.

2. Engage the parking brake (1).

3. Move the travel controls to the NEUTRAL position “O”.

4.

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2

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3

Select either “AUTO” (machine does not need parking) or to the right “ON” (machine parked) on the DPF regeneration switch.

NOTE: In AUTO: The DPF regeneration will begin when the soot load has accumulated enough within the filter to trigger a regeneration cycle.

NOTE: In ON: The DPF regeneration will begin immediately (active), independent of the soot load in the filter.

5. The High temperature exhaust gas indicator (1) will illuminate during the regeneration process.

NOTICE: If the DPF blocking indicator lamp (2) illuminates, one of the conditions is not met for DPF regeneration.

Check that the DPF switch is in the left “OFF” position.

7-103

7 - MAINTENANCE

6. Once the cycle has completed, allow the engine to run at IDLE speed for approximately 10 min.

NOTE: Allowing the machine to run at IDLE eliminates the excessive heat that is generated during the regeneration process within the engine compartment.

7-104

7 - MAINTENANCE

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4

NOTICE: If the filter clogging has reached a degree in which the Engine failure indicator lamp (1) and the DPF clogged indicator lamp (2) illuminate at the same time, the machine power will be reduced. It is possible that the active parking regeneration cannot be started in this condition. It will be necessary to then contact your authorized CASE CONSTRUCTION dealer for service with a diagnostic tool.

NOTICE: If the filter clogging has reached a degree in which the Engine failure indicator lamp (1) and the DPF clogged indicator lamp (2) illuminate and FLASH and the engine stops; it will be necessary to then contact your authorized CASE CONSTRUCTION dealer for service.

7-105

7 - MAINTENANCE

Fuel system venting WARNING Pressurized system!

Only use the bleed screw to bleed air from the fuel system. DO NOT loosen the fuel or injector lines to bleed air. Injury or damage can occur. Fuel or injector lines are under very high pressure.

Failure to comply could result in death or serious injury.

W0285A

WARNING Fire hazard!

Leaking fuel could cause a fire. DO NOT perform the bleed procedure while the engine is hot.

Failure to comply could result in death or serious injury.

W1119A

WARNING Chemical hazard!

When handling fuel, lubricants, and other service chemicals, follow the manufacturer's instructions.

Wear Personal Protective Equipment (PPE) as instructed. Do not smoke or use open flame. Collect fluids in proper containers. Obey all local and environmental regulations when disposing of chemicals.

Failure to comply could result in death or serious injury.

W0371A

Vent the fuel system as required.

Vent the fuel system before the first start in the following cases: • Fuel filter replacement — fuel filter was not filled with fuel prior to installation • Fuel pump replacement • Fuel system repair • Long-term shutdown of the machine • Fuel tank is empty

Low-pressure piping and filter venting 1. Open the engine hood.

2. Turn the ignition key clockwise to position I.

RAIL15COM0104AA

7-106

1

7 - MAINTENANCE

3. Release the bleed screw (1) on the fuel filter.

4. Bleed the system until a small amount of fuel is present at the screw.

5. Tighten the bleed screw (1) on the fuel filter.

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2

RAIL15COM0104AA

3

6. Turn the ignition key counter-clockwise to OFF.

7-107

7 - MAINTENANCE

Fuse and relay locations

Fuses WARNING Electrical shock hazard!

Before you work on any part of the electrical system, disconnect the battery ground cable or turn the battery disconnect switch off (if equipped).

Complete all electrical work before you reconnect the cable.

Failure to comply could result in death or serious injury.

W1393A

Engine compartment fuses Locate the fuses in the engine compartment. Always replace a defective fuse with a functioning fuse of the same amperage (based on the label or color of the fuse). The fuse numbers are on the fuse and relay box.

Fuses F20 F21

Power 60 A 25 A

F22

5A

F23 F24 F25 F26 F30

5A 5A 7.5 A – 50 A

Fuses-protect circuit Main fuse Main engine fuse, Engine Control Unit (ECU) Engine diagnostic socket, Engine Control Unit (ECU) ECU ECU Fuel pump Reserve Pre-heating

RAIL19COM0045AA

1

RAIL19COM0045AA

2

Engine compartment relays Locate the relays in the engine compartment. The relay numbers are on the fuse and relay box.

Relays K10 K13 K15 K16 K20 K21

Power N/A N/A N/A N/A N/A N/A

K22

N/A

Relay circuit Starter relay Edge cutter relay (Not Used) Front vibration relay Rear vibration relay Glowing contactor relay ECU relay, fuel pump, mass airflow sensor relay ECU relay

7-108

7 - MAINTENANCE

1. Remove the four fastening screws from the fuse box.

2. Remove the cover.

3. Replace the defective fuse or relay.

Steering column fuses Fuses F1 F2 F3 F4

Power 7.5 A 7.5 A 15 A 20 A

F5 F6 F7 F8 F9 F10

7.5 A 7.5 A 10 A – 10 A 10 A

F11 F12 F13 F14 F15 F16

25 A 10 A 15 A 3A 15 A 1A

Fuses-protect circuit Outline and tail light Outline and tail light Front headlamps Beacon, rear headlamp, ROPS lights Turn signal lights Horn Display unit Reserve Seat heating Flow divider (lock) horn, edge cutter Hydraulic oil cooler Vibration Travel control lever BODAS Control unit BODAS Control unit Pressure brake switch, infrared thermometer

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3

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4

NOTICE: Always replace the defective fuse with a fuse of the same amperage.

Steering column Relays Relay K4 K5 K6 K7

Power N/A N/A N/A N/A

K12 K14 K11

N/A N/A N/A

Relay circuit Vibration relay Hydraulic oiler cooler relay Sprinkling pump Permanently flashing beacon relay (optional) Emulsion sprinkling relay Auxiliary relay Breaker

7-109

7 - MAINTENANCE

Storage

Short-term preservation and storage for 1-2 months Short-term storage Store the machine as follows: 1.

Wash and clean the machine.

2.

Run the engine until it is at operating temperature before you store the machine.

3.

Park the machine on a firm, level surface at a safe place (with no risk of natural disaster - floods, landslides, fire, etc., to the machine).

4.

Repair any paint damage.

5.

Grease all grease points, control cables, joints of the controls, etc.

6.

Drain the water tank (or DV45CD optional emulsion tank). See 7-89.

7.

Check for the correct antifreeze properties of the coolant.

8.

Check the battery charge and recharge if necessary.

9.

Apply a protective coating over the chrome finished surfaces and piston rods.

10. Protect the machine against corrosion. Spray the preservation agent (applied spraying), in places which are prone to corrosion.

11. Move the travel control lever to the NEUTRAL position “O”.

12. Secure the machine form unauthorized start-up and unintentional machine movement.

13. Disconnect the battery master switch. See 3-22 14. Remove the ignition key.

If you preserve the machine as explained above, no action is necessary when you return the machine to service.

NOTICE: Do not start the engine while the machine is in storage.

7-110

7 - MAINTENANCE

Machine preservation and storage for more than 2 months For long-term storage (more than two months), follow the procedures on page 7-110, as well as the additional steps below: 1.

Drain the diesel fuel. See 7-95.

2.

Remove the battery. See 7-96.

3.

Support the machine structurally to avoid damage to the damping system.

4.

Apply a special preservation agent to protect rubber parts.

5.

On DV45CD unit, raise and block the tires off the ground to avoid flat spots on the tires.

6.

Cover the engine intake and exhaust ports with double polyethylene foil. Secure this foil with adhesive tape.

7.

Preserve the engine per the engine manufacturer’s instructions Visibly mark that the engine is preserved.

NOTICE: Inspect the condition of preservation after six months and renew the preservation conditions as necessary.

Before you return the machine to service, wash the machine with high-pressure hot water steam to remove the preservation agents. If necessary, use de-greasers.

7-111

7 - MAINTENANCE

Storage in freezing conditions The following should be performed whenever the unit is stored in freezing conditions. When you follow this procedure you will minimize the risk with frozen and broken components.

1. Drain the water tank and sprinkler bar as described in 7-89.

2. Start the water pump for 20 seconds which will purge the water pipes.

3. Remove the sprinkling bar from the machine and drain out the water from bar and nozzles.

4. Remove the plastic container on the water filter from unit.

7-112

7 - MAINTENANCE

Removal of the preservation of the machine WARNING Hazardous chemicals!

Chemical agent may be harmful.

-Avoid contact with eyes, and prolonged/repeated skin contact.

-Wear protective goggles when handling.

-Eye contact: Flush with water for 15 minutes. Seek immediate medical assistance.

-Wash skin with soap and water after handling.

-Keep out of reach of children.

Failure to comply could result in death or serious injury.

W0370A

1. Check all parts of the machine for damage during storage.

NOTE: Removal of the preservative may require a sump to capture the water, check local ordinances prior to proceeding.

2. Remove the preservation agent according to the specific manufacturer’s recommendation.

NOTE: The preservative agent is typically removed with high pressure hot water along with degreasing agents.

3. Prior to operating the unit, make sure to check all fluid levels. See 7-10

7-113

7 - MAINTENANCE

7-114

8 - TROUBLESHOOTING

8 - TROUBLESHOOTING###_8_### Fault code resolution

Error codes When the controller recognizes an error, the error code will display on the screen.

RAIL18COM0564BA

1

Display upon start-up Display -11 -12 -13 -14 -15

Error Seat contact open Travel control lever is deflected 2 Travel control levers (option) Both travel control levers are deflected Parking brake is activated Diesel engine is not running

Remedy Sit down Move the travel control into the neutral position Move the travel control levers into the neutral position Release the parking brake Start the engine

NOTE: The display remains blank when the machine is in operation unless your machine is equipped with the optional infrared temperature sensor. In this case, the surface temperature will display.

If errors are recognized, the error warning lamp illuminates and the error code will display on the screen. If more than one error is present, the error codes will display at in 5 s intervals.

NOTE: See you local CASE CONSTRUCTION or dealer for troubleshooting and diagnostics. .

Display during operation Display F021

F022

F023

F024

F025 F026 F027

Error Travel control lever right

Effect Vehicle standstill. Limited driving is possible with the left travel control lever, if installed Move travel control lever, neutral Vehicle standstill. Limited driving switch to the right is possible with the left travel control lever, if installed Vehicle standstill. Limited driving Travel control lever left is possible with the right travel control lever.

Move travel control lever, neutral Vehicle standstill. Limited driving switch to the left is possible with the right travel control lever.

Sprinkler potentiometer Sprinkler function is switched off Hydraulic oil temperature sensor Temperature control is switched off Vehicle standstill. Driving in a PWM pump forwards forward direction is possible 8-1

Remedy Check sensor, wiring harness, and connector of the drive control.

Check sensor, wiring harness, and connector of the drive control.

Check sensor, wiring harness, and connector of the drive control.

Check sensor, wiring harness, and connector of the drive control.

Check sensor, wiring harness, and connector of the drive control.

Check sensor, wiring harness, and connector of the drive control.

Check magnet, wiring harness, and connector of the drive control.

8 - TROUBLESHOOTING

Display F028

Error PWM pump backwards

F029

Vibration relay

Effect Vehicle standstill. Driving in a backward direction is possible Vibration is no longer actuated

F030

Brake solenoid valve

Vehicle standstill

F031

Supply voltage

Vehicle standstill

F032

Hydraulic oil temperature too high Driving in emergency, driving mode is possible if the pump has no longer been actuated.

Power supply, 8 V No reaction Check the supply voltage, replace the controller unit.

Power supply, 5 V ( 2.5 V) Vehicle standstill. Controller Check the supply voltage, replace central switch is opened. the controller unit.

Ability of the pump to be switched Vehicle standstill. Except for the Check the drive pump magnets, off display message, no outputs are wiring harness, and connector of the drive control. Replace the actuated. controller.

Vehicle standstill PWM pump flow, forwards Check the drive pump magnets, wiring harness, and connector of the drive control. Replace the controller.

Vehicle standstill PWM pump flow, backwards Check the drive pump magnets, wiring harness, and connector of the drive control. Replace the controller.

Vehicle standstill Wrong direction of travel Replace the controller. Check the wiring harness and connector of the drive control.

Current when the control lever is Vehicle standstill Replace the controller. Check the in neutral wiring harness and connector of the drive control.

Program sequence Vehicle standstill Replace the controller Starting condition Except for the display message, Check the supply voltage no outputs are actuated.

No temperature display Infrared temperature sensor Check the infrared sensor, wiring harness, and connector of the drive control unit.

Diesel engine speed Load limit controller (under the Check for the correct throttle seat) does not become active position. Check for full movement of the throttle. Check that the engine RPM is between 1450 – 2050 RPM. Check for loose throttle cable mounting or cable movement that is not enough to reach the desired RPM. Readjust the throttle cable to control the diesel engine speed.

Pressure limiter emergency open SCV (MPROP) stuck Fuel leak (in high pressurized fuel system) Rail pressure sensor: Low Rail pressure sensor: High Injector charge voltage: High Open circuit of harness/coil in 1st cylinder injector

F033 F034 F035

F036

F037

F038

F039

F040 F041 F042

F043

F100 F101 F102 F103 F104 F105 F106

8-2

Remedy Check magnet, wiring harness, and connector of the drive control.

Check magnet, wiring harness, and connector of the drive control.

Check magnet, wiring harness, and connector of the drive control.

Check magnet, wiring harness, and connector of the drive control.

Wait until the temperature drops.

8 - TROUBLESHOOTING

Display F107 F108 F109 F110 F111 F112 F113 F114 F115 F116 F117 F118 F119 F120 F121 F122 F123

F124

F125 F126 F127 F128 F129 F150 F151 F152 F153 F154 F155 F156 F157

F200

F201 F202 F203 F204 F205

Error Open circuit of harness/coil in 3rd cylinder injector Open circuit of harness/coil in 4th cylinder injector Open circuit of harness/coil in 2nd cylinder injector Engine overheating Engine overrun Oil pressure error ECU flash ROM error ECU CPU (Main IC) error ECU CPU (Monitoring IC) error Injector charge voltage: Low Open circuit of SCV (MPROP) SCV (MPROP) drive system error Injector drive IC error or Open circuit Internal injector drive circuit short Sensor supply voltage 1: Low Sensor supply voltage 1: High Short circuit of the injector of the cylinder 1 and cylinder 4 to +B or Ground Short circuit of the injector of the cylinder 2 and cylinder 3 to +B or Ground Pressure limiter not open Rail pressure failure after pressure limiter open CAN2 Bus off CAN1 Bus off CAN-KBT frame error MAF sensor: Low MAF sensor: High Emission deterioration Emergency exhaust gas temperature sensor 0: High Emergency exhaust gas temperature sensor 1: High Emergency exhaust gas temperature sensor 2: High Excessive PM5 High exhaust gas temperature after emergency high temperature of DTC NE-G phase shift NE: Crankshaft position sensor G: Camshaft position sensor High rail pressure Coolant temperature sensor: Low Coolant temperature sensor: High No input of NE sensor (crank position sensor) pulse NE sensor (crank position sensor) pulse number error

Effect

8-3

Remedy

8 - TROUBLESHOOTING

Display F206 F207 F208 F209 F210 F211 F212 F213 F214 F215 F216 F217 F218 F250 F251 F252 F253 F254 F255 F256 F257 F258 F259 F260 F261 F262 F263 F264 F265 F266 F267 F268 F269 F270 F271 F272 F273 F274 F300 F301

Error +B short of excitation circuit of pre-heating relay Battery voltage: Low Battery voltage: High +B short circuit of SCV (MPROP) Sensor supply voltage 2: Low Sensor supply voltage 2: High Sensor supply voltage 3: Low Sensor supply voltage 3: High Accelerator position sensor 1: Low Accelerator position sensor 1: High Accelerator position sensor 2: Low Accelerator position sensor 2: High Accelerator position sensor error (CAN) Intake air volume: Low EGR actuator open circuit EGR actuator coil short EGR position sensor failure Exhaust gas temperature sensor 1: Low Exhaust gas temperature sensor 1: High Exhaust gas temperature sensor 0: Low Exhaust gas temperature sensor 0: High Intake throttle feedback error Accelerator position sensor correlation error EGR actuator valve stuck EGR (DC motor) overheat EGR (DC motor) temperature sensor failure Exhaust gas temperature sensor 2: Low Exhaust gas temperature sensor 2: High Differential pressure sensor 1: Low Differential pressure sensor 1: High Intake throttle lift sensor: Low Intake throttle lift sensor: High Excessive PM3 Excessive PM4 Boost pressure low All exhaust temperature sensor failure High frequency of regeneration No communication with EGR Intake air temperature error: Low Intake air temperature error: High

Effect

8-4

Remedy

8 - TROUBLESHOOTING

Display F302 F303 F304 F305 F306 F307 F308 F309 F310 F311 F312 F313 F314 F350 F351 F352 F353 F354 F355 F356 F357 F358 F359 F360 F361 F362

Error Boost pressure sensor: Low Boost pressure sensor: High No input of G sensor (camshaft position sensor) pulse G-sensor (camshaft position sensor) pulse number error Open excitation circuit of pre-heating relay Ground short of excitation circuit of pre-heating relay Overheating of excitation circuit of pre-heating relay QR (IQA) data error No QR (IQA) data Main relay is locked in closed position Ground short of starter relay driving circuit Barometric pressure sensor error (low side) Barometric pressure sensor error (high side) Intake air temperature built-in MAF sensor: Low Intake air temperature built-in MAF sensor: High EEPROM check sum error Low coolant temperature in parked regeneration Parked regeneration time out Overheat pre-caution CAN CCVS (parking SW and vehicle speed) frame error CAN CM1 (Regen SW) frame error CAN DDC1 (transmission) frame error CAN ETC2 (Neutral SW) frame error CAN ETC5 (Neutral SW) frame error CAN TSC1 frame error CAN EBC1 frame error

Effect

8-5

Remedy

8 - TROUBLESHOOTING

CAN bus error messages Display BUS

Effect No connection is present between the controller unit and the display unit. The following functions are not available: • Oil temperature warning lamp • Brake pressure lamp • Error warning lamp • Seat contact warning buzzer • Reversing alarm • Sprinkler The travel control lever sprinkler button is still available.

EBUS

PBUS

• Fault display Disconnection of signal lost between RC and the Electronic Control Unit (ECU) Disconnection of signal, lost between RC and the potentiometer (electronic engine only)

8-6

Remedy Check the wiring harness, display unit, and the controller unit.

9 - SPECIFICATIONS

9 - SPECIFICATIONS###_9_### General specifications DV36D DV36D Specifications Operating weight 3760 kg (8290 lb) Maximum service weight 5100 kg (11240 lb) Static linear load of front drum 13.8 kg (30.0 lb) Static linear load of rear drum 15 kg/cm (30 lb/in) Inside turning radius (edge) 2830.0 mm (111.4 in) Outside turning radius (contour) 4300.0 mm (169.3 in) Gradient with and/or without vibration.

30% / 40% Lateral static stability gradient 70% Lateral stability during driving - No vibration - gradient 25% Lateral stability during driving - With vibration ON 15% gradient Engine Kubota D1803-CR-T-E4B — EPA Tier 4B (final) Performance 32.8 kW (44.6 Hp) Average fuel consumption 3.7 L/hour (1.0 US gal/hour) Operating engine speed 2400 RPM Travel speed 0.0 – 10.0 km/h (0.0 – 6.2 mph) Steering angle / pivoting +/- 35° / +/- 9° Compaction force I 20.6 kN Compaction force I - High amplitude 32.0 kN Compaction force II 33.2 kN Vibration amplitude “I” / “II” 0.55 mm (0.022 in) / 0.34 mm (0.013 in) 2400 RPM Vibration frequency “I” / “II” 2400 RPM 45 Hz / 57 Hz DV45D DV45D Specifications Operating weight 4690 kg (10340 lb) Maximum weight 5100 kg (11240 lb) Static linear load of front drum 16.7 kg (40.0 lb) Static linear load of rear drum 18.7 kg/cm (40.0 lb/in) Inside turning radius (edge) 2830.0 mm (111.4 in) Outside turning radius (contour) 4300.0 mm (169.3 in) Gradient with and/or without vibration 30% / 40% Lateral static stability gradient 70% Lateral stability during driving - No vibration - gradient 25% Lateral stability during driving - With vibration ON 15% gradient Engine Kubota D1803-CR-T-E4B — EPA Tier 4B (final) Performance 32.8 kW (44.6 Hp) Average fuel consumption 3.7 L/hour (1.0 US gal/hour) Operating engine speed 2400 RPM Travel speed 0.0 – 10.2 km/h (0.0 – 6.2 mph) Steering angle / pivoting +/- 35° / +/- 9° Compaction force I 20.6 kN Compaction force I - High amplitude 32.0 kN Compaction force II 33.2 kN Vibration amplitude “I” / “II” 0.55 mm (0.022 in) / 0.34 mm (0.013 in) 2400 RPM

9-1

9 - SPECIFICATIONS

DV45D Specifications Vibration frequency “I” / “II” 2400 RPM

45 Hz / 57 Hz

DV45CD DV45CD Specifications Operating weight 4320 kg (9520 lb) Maximum weight 5100 kg (11240 lb) Static linear load of front drum 17.5 kg (40.0 lb) — Static linear load of rear drum Inside turning radius (edge) 2830.0 mm (111.4 in) Outside turning radius (contour) 4300.0 mm (169.3 in) Gradient with and/or without vibration 30% / 40% Lateral static stability gradient 70% Lateral stability during driving - No vibration - gradient 25% Lateral stability during driving - With vibration ON 15% gradient Engine Kubota D1803-CR-T-E4B — EPA Tier 4B (final) Performance 32.8 kW (44.6 Hp) Average fuel consumption 3.7 L/hour (1.0 US gal/hour) Operating engine speed 2400 RPM Travel speed 0.0 – 10.2 km/h (0.0 – 6.3 mph) Steering angle / pivoting +/- 35° / +/- 9° Compaction force I 20.6 kN Compaction force I - High amplitude 32.0 kN Compaction force II 33.2 kN Vibration amplitude “I” / “II” 0.55 mm (0.022 in) / 0.34 mm (0.013 in) 2400 RPM Vibration frequency “I” / “II” 2400 RPM 45 Hz / 57 Hz

9-2

9 - SPECIFICATIONS

Consumables and capacities Fuel tank Capacity Specifications

57.0 L (15.1 US gal) #2 Diesel, ultra-low sulfur

Engine crank case oil Capacity Specifications

6.8 L (7.2 US qt) CASE AKCELA UNITEK NO. 1™ SBL CJ-4 SAE 10W-40

Hydraulic system Capacity Specifications

46.5 L (12.3 US gal) CASE AKCELA NEXPLORE™ FLUID

Coolant Capacity Specifications

6.7 L (1.8 US gal) CNH XHD HEAVY DUTY COOLANT / ANTI-FREEZE

Grease As required CASE AKCELA 251H EP MULTI-PURPOSE GREASE

Quantity Specifications

Water tank Quantity Specifications

340.0 L (89.8 US gal) Water

Gear lube As required TUTELA HYPOIDE EP GEAR LUBE SAE 80W-90

Quantity Specifications

Emulsion tank Quantity Specifications

18.5 L (4.9 US gal) RHODORSIL® EMULSION E1P in a 1.5:100 ratio with water

9-3

9 - SPECIFICATIONS

Dimensions Dimensional diagram – DV36D, DV45CD, DV45D

RAIL18COM0648GA

1

Dimensions

9-4

9 - SPECIFICATIONS

DV36D, DV45CD, DV45D

DV36D, DV45CD, DV45D

DV36D, DV45CD, DV45D

DV36D, DV45CD, DV45D

(A) Center drum to center drum 1950 mm (76 13/16 in)

(D) Drum diameter 850 mm (33 - 1/2 in)

(G)

(H) ROPS raised with beacon 323 mm (12 - 11/16 in) 2816 mm (110 15/16 in)

(H) ROPS raised — no (H2) ROPS lowered (H3) ROPS lowered beacon 1985 mm (78 - 1/8 in) 2370 mm (93 - 5/16 in) 2146 mm (84 - 1/2 in)

(L) Length 2893 mm (113 15/16 in)

(L1) ROPS lowered (L2) Drum to Drum (W) Drum width (W1) Overall width 2965 mm (116 - 3/4 in) 2800 mm (110 - 1/4 in) 1380 mm (54 - 5/16 in) 1395 mm (54 15/16 in) (X) Drum offset 40 mm (1 - 5/8 in)

(T) Drum thickness 18 mm (3/4 in)

9-5

9 - SPECIFICATIONS

9-6

Index ###_Index_###

Air cleaner - Check . . . . . .

Air intake - Check . . . . . . .

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Articulated joint pivot . . . . .

Assisted starting (Jump-starting)

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. 7-28 . 7-24 . 5-1 . 7-70 . 4-6

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Battery charge - Check . . .

Battery - Disconnect . . . .

Battery master switch . . . .

Before starting the engine . .

Biodiesel fuel - Biodiesel fuels

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Check and adjust the valve clearance . . .

Check the damping system . . . . . . .

Cleaning the Diesel Particulate Filter (DPF) Cleaning the machine . . . . . . . . . .

Clean the fuel tank . . . . . . . . . . .

Clean the sprinkling filter. . . . . . . . .

Clean water tank . . . . . . . . . . . .

Consumables and capacities . . . . . . .

Cooling fan and engine belt - Check . . . .

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. . 7-75 . . 7-69 . . 7-81 . . 7-84 . . 7-76 . . 7-48 . . 7-93 7-10, 9-3 . . 7-33

Diesel fuel - Diesel fuel . . . . . . . . .

Diesel Particulate Filter (DPF) regeneration Differential lock (Traction assist) . . . . .

Dimensions . . . . . . . . . . . . . .

Display screens . . . . . . . . . . . .

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Ecology and the environment. . . . . . . . .

Electrical system - Check . . . . . . . . . .

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Emissions warranty . . . . . . . . . . . . .

Emulsion level (DV45CD) - Check . . . . . .

Emulsion sprinkling (DV45CD) . . . . . . . .

Engine air filter (outer element) - Clean . . . .

Engine air filter (outer element) - Replace . . .

Engine air filters - Replace . . . . . . . . . .

Engine belt - Replace . . . . . . . . . . . .

Engine compartment - Check. . . . . . . . .

Engine coolant - Change fluid . . . . . . . .

Engine coolant level - Check . . . . . . . . .

Engine Crankcase Ventilation (CCV) filter . . .

Engine oil and filter (Initial) - Change . . . . .

Engine oil and oil filter - Change . . . . . . .

Engine oil level - Check . . . . . . . . . . .

Error codes . . . . . . . . . . . . . . . .

Exhaust Gas Recirculation (EGR) valve - Check

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3-21 7-40 7-96 3-22 4-2 7-7

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7-9 7-101 . 6-5 . 9-4 . 3-25

. . 2-10 . . 7-59 . . 1-4 . . 1-11 . . 7-31 . . 6-7 . . 7-50 . . 7-60 . . 7-73 . . 7-80 . . 7-32 . . 7-77 . . 7-19 . . 7-72 7-35, 7-44 . . 7-46 . . 7-14 . . 8-1 . . 7-83

F Front controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12 Fuel filter - Replace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-57

Fuel system venting . . . . . . . . . . . .

Fuel tank - Drain fluid . . . . . . . . . . .

Fuel tank hoses and connections - Check . .

Fuel tank level - Check . . . . . . . . . .

Fuel-water separator filter - Drain fluid . . . .

Fuel-water separator filter element . . . . .

Fuel-water separator filter element - Replace .

Fuses . . . . . . . . . . . . . . . . . .

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7-106 7-95 7-23 7-13 7-41 7-100 . 7-62 7-108 . . . .

G General maintenance information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

General specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hand signals . . . . . . . . . . . .

Heated seat (option) . . . . . . . .

Hood gas strut - Replace . . . . . .

Hydraulic oil and filter (Initial) - Change Hydraulic oil and filter - Change. . . .

Hydraulic oil cooler - Cleaning . . . .

Hydraulic oil level - Check . . . . . .

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7-1 9-1

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. . 2-11 . . 3-18 . . 7-87 . . 7-52 . . 7-64 7-18, 7-86 . . . 7-15

I Indicator and warning lights - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-25 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 L Left-hand side controls (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14 Lifting the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Loading the machine using a ramp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3 M Machine components . . . . . . . . . . . . . . . . .

Machine orientation . . . . . . . . . . . . . . . . . .

Machine preservation and storage for more than 2 months .

Machine travel . . . . . . . . . . . . . . . . . . . .

Maintenance chart . . . . . . . . . . . . . . . . . .

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1-9 1-8 7-111 . 4-10 . 7-11

N Note to the Owner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1

O Opening the hood. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operator's manual storage on the machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operator's seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6 1-7 3-2

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R Radiator - Check . . . . . . . . . . . . . . . . . . .

Radiator - Cleaning . . . . . . . . . . . . . . . . . .

Radiator hoses and clamps - Check . . . . . . . . . . .

Recommended engine oil for operating temperature ranges Removal of the preservation of the machine . . . . . . .

Right-hand side controls . . . . . . . . . . . . . . . .

Roller drum offset (Crab steer) . . . . . . . . . . . . .

Roller drum scraper adjustment. . . . . . . . . . . . .

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. 7-63 . 7-85 . 7-49 . 7-5 7-113 . 3-15 . 6-8 . 3-23

Parking brake - Check . . . . . . .

Parking the machine . . . . . . .

Pendulum joint . . . . . . . . . .

Pneumatic wheel scraper adjustment Pneumatic wheel scraper - Check. .

Pre-heating the system . . . . . .

Product identification . . . . . . .

Proper entry and exit . . . . . . .

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7-37 4-12 7-71 3-24 7-22 4-5 1-5 3-1

Roller drum scrapers - Check . . . . . . . . . .

Roll-Over Protective Structure (ROPS) Fold up/down Rotating beacon (option). . . . . . . . . . . . .

Run-in period of a new machine . . . . . . . . .

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. 7-21 . 5-5 . 3-19 . 4-1

Safety rules . . . . . . . . . . . . . . . . . .

Safety rules and signal word definitions . . . . . .

Safety signs . . . . . . . . . . . . . . . . . .

Short-term preservation and storage for 1-2 months .

Specific precautions to this machine. . . . . . . .

Sprinkler nozzles . . . . . . . . . . . . . . . .

Sprinkler system - Check . . . . . . . . . . . .

Sprinkling . . . . . . . . . . . . . . . . . . .

Starting the engine . . . . . . . . . . . . . . .

Steering cylinder - Grease . . . . . . . . . . . .

Stopping the engine . . . . . . . . . . . . . . .

Storage in freezing conditions . . . . . . . . . .

Switches and control lamps . . . . . . . . . . .

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. 2-2 . 2-1 . 2-14 7-110 . 2-9 . 7-91 . 7-20 . 6-6 . 4-3 . 7-42 . 4-7 7-112 . 3-4

Tire pressure (DV45CD) - Check Torque charts . . . . . . . .

Towing the machine . . . . . .

Transport on a trailer . . . . .

Turbocharger and lines - Check.

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7-30, 7-43 . . 7-2 . . 5-10 . . 5-4 . . 7-82

V Vandalism protection cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13 Vibration operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 Water level gauge . . . . . .

Water level indicator - Check . .

Water tank and sprinkler - Drain Water tank - Fill. . . . . . . .

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Dealer’s stamp

CNH Industrial America LLC reserves the right to make improvements in design and changes in specifications at any time without notice and without incurring any obligation to install them on units previously sold.

Specifications, descriptions, and illustrative material herein are as accurate as known at time of publication, but are subject to change without notice.

Availability of some models and equipment builds varies according to the country in which the equipment is being used. For exact information about any particular product, please consult your Case dealer.

© 2019 CNH Industrial America LLC. All Rights Reserved.

Case is a trademark registered in the United States and many other countries, owned or licensed to CNH Industrial N.V., its subsidiaries or affiliates.

Any trademarks referred to herein, in association with goods and/or services of companies, other than owned by or licensed to CNH Industrial N.V., its subsidiaries or affiliates, are the property of those respective companies.