Case DV210 Tier 3 Vibratory Roller Operator's Manual PN 47703698 - PDF DOWNLOAD

DV210 Tier 3 Vibratory Roller

OPERATOR’S MANUAL

Part number 47703698 2nd edition English June 2014 Replaces part number 84287233

Contents 1 GENERAL INFORMATION Note to the owner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Intended use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Electro-Magnetic Compatibility (EMC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Product identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operator's Manual storage on the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Machine orientation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Machine components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1 1-2 1-4 1-5 1-6 1-7 1-8

2 SAFETY INFORMATION Safety rules and signal word definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Safety rules - California Proposition 65 Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Safety rules - General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9 Safety rules - Basic operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 General maintenance safety rules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12 Safety rules - Fire or explosion prevention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13 Safety rules - Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14 Safety rules - Operator presence system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15 Safety rules - Seat belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16 Safety rules - Roll Over Protective Structure (ROPS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17 Safety rules - Air-conditioning system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19 Personal Protective Equipment (PPE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20 Do Not Operate hang tag. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21 Safety rules - Hazardous chemicals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22 Safety rules - Utility precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23 Safety rules - Electrical storm safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24 Safety rules - Mounting and dismounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25 Ecology and the environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26 Hand signals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27 Safety signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30

3 CONTROLS AND INSTRUMENTS ACCESS TO OPERATOR'S PLATFORM Proper entry and exit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

OPERATOR'S SEAT Operator seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Control identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

FORWARD CONTROLS Front controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 Left-hand cluster. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11 Right-hand cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13

Steering wheel position. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15

LEFT-HAND SIDE CONTROLS Left-hand side controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16

RIGHT-HAND SIDE CONTROLS Right-hand side controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18

OVERHEAD CONTROLS Overhead controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20

EXTERIOR CONTROLS Battery master switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22 Beacon socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22

MULTIFUNCTIONAL DISPLAY CONTROL Multifunctional display control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Navigation basics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine fault signaling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine shutdown alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-23 3-24 3-33 3-35

CAB CONTROLS AND ADJUSTMENTS Control tie rod for heating valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Storage pockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Anti-glare (sun) shade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Washer fluid reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rearview mirrors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cab ventilation air filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Armrest on the door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hand pump control lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fire extinguisher (recommended) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

First aid box storage compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-37 3-37 3-37 3-38 3-38 3-38 3-39 3-40 3-40 3-41

4 OPERATING INSTRUCTIONS COMMISSIONING THE UNIT Inspection of new machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Before starting the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Running-in period. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

STARTING THE UNIT Starting the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 Starting is blocked . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 Assisted starting (Jump-starting) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

STOPPING THE UNIT Stopping the machine and the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

Emergency stop of the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12

MOVING THE UNIT Machine travel and reversing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14

PARKING THE UNIT Machine parking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21

5 TRANSPORT OPERATIONS ROAD TRANSPORT Traveling on public roads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

PREPARING FOR ROAD TRANSPORT Loading the machine onto a transport trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

SHIPPING TRANSPORT Machine transport (on a trailer). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

RECOVERY TRANSPORT Machine towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

6 WORKING OPERATIONS GENERAL INFORMATION Operating the machine at low temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operating the machine at high temperatures and humidity . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operating the machine at high altitudes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operating the machine in extremely dusty environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-1 6-2 6-3 6-4

COMPACTION Operating with vibration on compacted and hard materials . . . . . . . . . . . . . . . . . . . . . . . . 6-5 Machine travel and reversing including vibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6 Sprinkling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8

7 MAINTENANCE GENERAL INFORMATION Tightening torques. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 General specification - Biodiesel Fuels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4 Lifting and lowering the hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5 Fluids and lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7 Engine oil viscosity — Recommended operating temperature range . . . . . . . . . . . . . . . . 7-13 Lubrication and maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14 Lubrication chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15

MAINTENANCE CHART Maintenance chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16

AFTER 20 HOURS OF OPERATION (DAILY) Engine oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine coolant level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cleaning fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Crankcase breather pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air filter vacuum valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fuel tank level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hydraulic oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Water tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Controls and alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-18 7-20 7-22 7-23 7-24 7-25 7-26 7-27 7-28 7-29

AFTER 250 HOURS OF OPERATION (3 MONTH) Engine oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine intake manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine cooling circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Gearbox oil level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air filter sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Water filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Grease points. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air-conditioning refrigerant level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-32 7-36 7-37 7-38 7-40 7-41 7-42 7-44 7-47

AFTER 500 HOURS OF OPERATION (6 MONTH) Engine fuel filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine coolant concentration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air-conditioning system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-48 7-50 7-51 7-52

AFTER 1000 HOURS OF OPERATION (1 YEAR) Engine belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Gearbox oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Vibrations system oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Suspension and silencing system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fuel tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Water tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air-conditioning compressor drive belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hydraulic oil and filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-53 7-54 7-56 7-57 7-59 7-60 7-61 7-62

AFTER 2000 HOURS OF OPERATION (2 YEARS) Engine coolant. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-66 Valve clearance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-70

MAINTENANCE AS REQUIRED Fuel system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air filter element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Water separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Clean the coolers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cab ventilation air filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Drain water from the sprinkling circuit before winter season . . . . . . . . . . . . . . . . . . . . . . . . . .

Scrapers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Machine cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air-conditioning condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-71 7-72 7-75 7-76 7-77 7-78 7-80 7-82 7-83

ELECTRICAL SYSTEM Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-84

STORAGE Short-term preservation and storage for 1-2 month . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-87 Machine preservation and storage for longer than 2 month. . . . . . . . . . . . . . . . . . . . . . . 7-88

8 TROUBLESHOOTING FAULT CODE RESOLUTION Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

SYMPTOM(S) Error messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Air-conditioner troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

9 SPECIFICATIONS General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1 Dimension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3

10 ACCESSORIES Auxiliary lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air-conditioning system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Edge cutter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Infrared thermometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Telematics - Overview with Case SiteWatch™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10-1 10-2 10-3 10-5 10-6

1 - GENERAL INFORMATION

1 - GENERAL INFORMATION###_1_### Note to the owner Read this manual before you start the engine or operate the equipment. If you need more information, see your CASE CONSTRUCTION dealer.

This manual contains important information about the safe operation, adjustment and maintenance of your equipment.

This manual is divided into chapters as outlined in the table of contents. Refer to the index at the end of this manual for locating specific items about your equipment. The equipment conforms to current safety regulations.

Read this manual carefully, paying particular attention to the instructions concerning safety, operation and maintenance so as to avoid the risk of injury while operating or servicing the equipment. The equipment has been designed and manufactured according to the strictest quality standards. However, the risk of accidents can never be completely excluded. That is why it is essential to observe elementary safety rules and precautions.

DO NOT operate or permit anyone to operate or service this equipment until you or the other persons have read and understand the safety, operation and maintenance instructions in this manual. Use only trained operators who have demonstrated the ability to operate and service this equipment correctly and safely.

The information in this manual is provided on the basis of information that was available at the time that the manual was written. Settings, procedures, part numbers, software and other items can change. These changes can affect the service that is given to the equipment. Ensure that you have the complete and most current information from your dealer before you start any equipment operation.

The Operator's Manual is to be stored in the manual compartment equipped on this equipment. Make sure this manual is complete and in good condition. Consult your dealer to obtain additional manuals or manuals in other languages.

Contact your dealer for any further information or assistance about your equipment. Your dealer has CASE CONSTRUCTION approved service parts. Your dealer has technicians with special training that know the best methods of repair and maintenance for your equipment.

Your CASE CONSTRUCTION Dealer is available for any further information. CASE CONSTRUCTION Customer Service is also available. Call 1-888-365-NHCE (1-888-365-6423) or email customerservice.na@cnh.com.

1-1

1 - GENERAL INFORMATION

Intended use WARNING Avoid injury!

Using the machine for purposes other than or beyond the intended use is not allowed; for example: - for the transportation of persons, - as a working platform, - for pulling attached loads, - for pulling or transporting loads without the intended working equipment.

Failure to comply could result in death or serious injury.

W1142B

The DV210 articulated tandem roller, with standard and authorized attachments, is designed to perform medium and large-size compacting operations, such as the construction of highways, railroads, airport areas, and industrial areas.

The machine’s articulated frame enables the steering and offsetting of rollers, often referred to as crabbing. This feature allows compaction close to curbs or walls. The roller can be used to compact asphalt compositions to a layer thickness (after compaction) of 150 mm (5.9 in), hydraulic cemented compositions to a layer thickness of 220 mm (8.7 in), composed ground to a layer thickness of 320 mm (12.6 in) and sand and gravel materials to a layer thickness of 420 mm (16.5 in). The machine is not designed for compaction of rockfill, clay or aluminous/metal materials.

RAIL14COM0280AA

1

This machine is engineered for operations under the following environmental conditions (temperature and humidity): hot dry zone or warm dry zone with limited temperature range from -7 - 45 °C (19.4 - 113.0 °F).

The cab has integrated Roll Over Protective Structure (ROPS) frame, compliant with international standards ISO 3471:1994/Amd.1:1997; EN 13510:2000; SAE J/ISO 3471:2003; AS 2294-2003; for maximum machine weight 14500 kg (31967.0 lb).

Do not use this machine for any purpose or in any manner other than as described in the manual, decals, or other product safety information provided with the machine. These materials define the machine’s intended use.

If you use this equipment for duties involving the use of attachments, accessories, or special tools, consult your dealer to make sure that the adaptations or modifications carried out are in conformity with the equipment’s technical specifications and with current regulations on safety.

Any modifications or adaptations which are not approved by the manufacturer may invalidate the equipment’s original conformity with safety requirements.

This equipment has been built with the most advanced technology and in accordance with recognized safety rules.

strictly following the operating instructions. Any functional disorders, especially those affecting the safety of the equipment, should therefore be rectified immediately.

The equipment must be used according to its intended use, respecting the safety and precautionary rules and 1-2

1 - GENERAL INFORMATION

ments, accessories, or special tools, consult your dealer to make sure that the adaptations or modifications carried out are in conformity with the equipment’s technical specifications and with current regulations on safety.

WARNING Avoid injury!

Using the machine for purposes other than or beyond the intended use is not allowed; for example: - for the transportation of persons, - as a working platform, - for pulling attached loads, - for pulling or transporting loads without the intended working equipment.

Failure to comply could result in death or serious injury.

Any modifications or adaptations which are not approved by the manufacturer may invalidate the equipment’s original conformity with safety requirements.

W1142B

The manufacturer/supplier cannot be held responsible for any damage resulting from unintended use. The risk involved in such misuse lies entirely with the user.

DANGER

ATTENTION: The engine and fuel system on your machine are designed and built to government emissions standards. Tampering by dealers, customers, operators and users is strictly prohibited by law. Failure to comply with this prohibition could result in government fines, rework charges, invalid warranty, legal action and possible confiscation of the machine until rework to original condition is completed. Engine service and/or repairs must be carried out by a certified technician only.

Before entrusting this equipment to an operator, make sure that:

Illustrations in this manual may show protective shielding open or removed to better illustrate a particular feature or adjustment.

Replace all shields before operating the machine.

Failure to comply will result in death or serious injury.

• The operator is qualified to operate the equipment correctly and safely.

• The operator has read and fully understood the instructions given in this manual.

D0118A

Consult your dealer to obtain extra manuals or manuals in other languages.

CAUTION

Your dealer is at your disposal for any further information you may need.

Equipment failure could cause accident or injury!

Tampering with or changing the setting of any hydraulic system valve is strictly forbidden.

Failure to comply could result in minor or moderate injury.

Spare parts

C0160A

The current operator’s manual is the user’s guide for correct run-in, use and maintenance of the equipment.

Carefully read this operator’s manual and store it in the cab for quick location and reference.

Instructions concerning safety, operation and maintenance provided in this manual have been developed to permit safe service and operation of this equipment.

In the event of queries or suggestions relevant to your equipment do not hesitate to address to your dealer.

Dealers have qualified and trained personnel at disposal as well as original spares, means and equipment suitable to carry out all necessary maintenance.

Do not use this equipment for any applications or purposes other than those described in this manual. If you use this equipment for duties involving the use of attach-

The “non-genuine” spare parts have not been checked and authorized by the manufacturer. The assembly and/or use of such products may have negative effects on the equipment design features and could impair its operation safety. The manufacturer is not liable for any damage caused by “non-genuine” spare parts or accessories.

NOTE: Each equipment is supplied complete with a copy of this manual. Descriptions and illustrations provided herein are not binding. The manufacturer, provided that the basic characteristics of equipment types described and shown in this manual remain the same, reserves the right to change components, parts and accessories supplied without any commitment to timely update this publication, and this any time it deems it convenient for improvement purposes or due to commercial or manufacturing requirements. For exact information, please consult your dealer or contact the manufacturer’s branch offices, who remain at your disposal for further help.

1-3

1 - GENERAL INFORMATION

Electro-Magnetic Compatibility (EMC) Interference may arise as a result of add‐on equipment that may not necessarily meet the required standards. As such interference can result in serious malfunction of the unit and/or create unsafe situations, you must observe the following: • The maximum power of emission equipment (radio, telephones, etc.) must not exceed the limits imposed by the national authorities of the country where you use the machine • The electro‐magnetic field generated by the add‐on system should not exceed 24 V/m at any time and at any location in the proximity of electronic components • The add‐on equipment must not interfere with the functioning of the on board electronics Failure to comply with these rules will render the CASE CONSTRUCTION warranty null and void.

1-4

1 - GENERAL INFORMATION

Product identification Pos. Designation 1 Production label 2 Machine’s production number 3 Roll Over Protective Structure (ROPS) cab label

SS12C051

1

Product identification plate provides the following information: 1. Type / Model 2. Product Identification Number (PIN)

RAIL14COM0348BA

Engine serial number can be found in the location identified in the illustration.

SS12C052

1-5

3

2

1 - GENERAL INFORMATION

Operator's Manual storage on the machine Keep the Operator's Manual in the storage compartment provided on the rear of the operator’s seat. The Operator's Manual must be available for use by all operators.

SS12C079

1-6

1

1 - GENERAL INFORMATION

Machine orientation As used in this manual the terms “right”, “left”, “front”, and ”rear” indicate the sides of the machines as seen from the operator’s seat.

SS12C053

Pos. A Front B Rear

Designation

1

Pos. C Left D Right

1-7

Designation

1 - GENERAL INFORMATION

Machine components

SS12N050

Pos. 1 2 3 4 5 6 7 8 9 10 11

Designation Driver's control panel Engine Hydraulic tank Battery

1

Pos. 12 13 14 15

Cab with integrated Roll Over Protective Structure (ROPS) frame Combined engine and hydraulic oil cooler Fuel tank Rear frame Sprinkling jets Drum scrapers Air filter

1-8

16 17 18 19 20 21

Designation Front drum Travel hydraulic motor Exhaust pipe Hydrogenerator for travel (roll) and vibration of front drum Hydrogenerator for travel (roll) and vibration of rear drum Steering joint Front frame Vibration hydraulic motor Front drum Sprinkling tank

2 - SAFETY INFORMATION

2 - SAFETY INFORMATION###_2_### Safety rules and signal word definitions Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury.

Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special instructions. These precautions are intended for the personal safety of you and those working with you.

Read and understand all the safety messages in this manual before you operate or service the machine.

DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.

WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.

CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.

FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY. Machine safety NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage.

Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or property damage. The word Notice is used to address practices not related to personal safety.

Information NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual.

Throughout this manual you will find the word Note followed by additional information about a step, procedure, or other information in the manual. The word Note is not intended to address personal safety or property damage.

2-1

2 - SAFETY INFORMATION

Safety rules - California Proposition 65 Warning

RCIL08CCH001EAA

1

California Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.

Battery posts, terminals and related accessories contain lead and lead compounds. Wash hands after handling.

2-2

2 - SAFETY INFORMATION

Safety rules General safety rules Use caution when you operate the machine on slopes.

Raised equipment, full tanks and other loads will change the center of gravity of the machine. The machine can tip or roll over when near ditches and embankments or uneven surfaces.

Make sure that all guards and shields are in good condition and properly installed before you operate the machine. Never operate the machine with shields removed.

Always close access doors or panels before you operate the machine.

Never permit anyone other than the operator to ride on the machine.

Dirty or slippery steps, ladders, walkways and platforms can cause falls. Make sure these surfaces remain clean and clear of debris.

Never operate the machine under the influence of alcohol or drugs, or while you are otherwise impaired.

Pay attention to overhead power lines and hanging obstacles. High voltage lines may require significant clearance for safety.

Hydraulic oil or diesel fuel leaking under pressure can penetrate the skin, causing serious injury or infection.

• DO NOT use your hand to check for leaks. Use a piece of cardboard or paper.

A person or pet within the operating area of a machine can be struck or crushed by the machine or its equipment. DO NOT allow anyone to enter the work area.

Raised equipment and/or loads can fall unexpectedly and crush persons underneath. Never allow anyone to enter the area underneath raised equipment during operation.

Never operate the engine in enclosed spaces as harmful exhaust gases may build up.

• Stop the engine, remove the key and relieve the pressure before you connect or disconnect fluid lines.

Before you start the machine, be sure that all controls are in neutral or park lock position.

• Make sure that all components are in good condition.

Tighten all connections before you start the engine or pressurize the system.

Start the engine only from the operator’s seat. If you bypass the safety start switch, the engine can start with the transmission in gear. Do not connect or short across terminals on the starter solenoid. Attach jumper cables as described in the manual. Starting in gear may cause death or serious injury.

• If hydraulic fluid or diesel fuel penetrates the skin, seek medical attention immediately.

• Continuous long term contact with hydraulic fluid may cause skin cancer. Avoid long term contact and wash the skin promptly with soap and water.

Keep clear of moving parts. Loose clothing, jewelry, watches, long hair and other loose or hanging items can become entangled in moving parts.

Wear protective equipment when appropriate.

Always keep windows, mirrors, all lighting and Slow-Moving Vehicle (SMV) emblem clean to provide the best possible visibility while you operate the machine.

Operate controls only when seated in the operator’s seat, except for those controls expressly intended for use from other locations.

DO NOT attempt to remove material from any part of the machine while it is being operated or while components are in motion.

2-3

2 - SAFETY INFORMATION

Before you leave the machine:

2. Disengage all drive systems.

1. Park the machine on a firm, level surface.

3.

2. Put all controls in neutral or park lock position.

Some components may continue to run down after disengaging drive systems.

Make sure all drive systems are fully disengaged.

Failure to comply could result in death or serious injury.

3. Engage the parking brake. Use wheel chocks if required.

4. Turn off the engine and remove the key.

When, due to exceptional circumstances, you would decide to keep the engine running after you leave the operator’s station, then you must follow these precautions:

WARNING

W0113A

Shift the transmission into neutral.

4. Apply the parking brake.

1. Bring the engine to low idle speed.

General maintenance safety Keep the area used for servicing the machine clean and dry. Clean up spilled fluids.

Stop the engine, remove the key and relieve pressure before you connect or disconnect fluid lines.

Service the machine on a firm, level surface.

Stop the engine and remove the key before you connect or disconnect electrical connections.

Install guards and shields after you service the machine.

Close all access doors and install all panels after servicing the machine.

Do not attempt to clean, lubricate, clear obstructions, or make adjustments to the machine while it is in motion or while the engine is running.

Scalding can result from incorrect removal of coolant caps. Cooling systems operate under pressure. Hot coolant can spray out if you remove a cap while the system is hot. Allow the system to cool before you remove the cap. When you remove the cap, turn it slowly to allow pressure to escape before you completely remove the cap.

Always make sure that working area is clear of tools, parts, other persons and pets before you start operating the machine.

Replace damaged or worn tubes, hoses, electrical wiring, etc.

Unsupported hydraulic cylinders can lose pressure and drop the equipment, causing a crushing hazard. Do not leave equipment in a raised position while parked or during service, unless the equipment is securely supported.

The engine, transmission, exhaust components and hydraulic lines may become hot during operation. Take care when you service such components. Allow surfaces to cool before you handle or disconnect hot components.

Wear protective equipment when appropriate.

Jack or lift the machine only at jack or lift points indicated in this manual.

Incorrect towing procedures can cause accidents. When you tow a disabled machine follow the procedure in this manual. Use only rigid tow bars.

When welding, follow the instructions in the manual. Always disconnect the battery before you weld on the machine. Always wash your hands after you handle battery components.

Driving on public roads and general transportation safety NOTICE: The standard type of the machine is not intended for driving on public road. When on the road, the machine should be transported on a vehicle. In the unavoidable situation to drive the machine on public roads for shorter distances, follow the below safety precautions.

Comply with local laws and regulations.

the SMV on the equipment or machine is covered while being transported on a trailer.

Use appropriate lighting to meet local regulations.

Make sure that the SMV emblem is visible.

Make sure that the brake pedal latch is engaged. You must lock brake pedals together for road travel.

When you transport equipment or a machine on a transport trailer, make sure that it is properly secured. Be sure

Be aware of overhead structures or power lines and make sure that the machine and/or attachments can pass safely under.

Travel speed should be such that you maintain complete control and machine stability at all times.

Slow down and signal before turning.

2-4

2 - SAFETY INFORMATION

Pull over to allow faster traffic to pass.

Follow correct towing procedure for equipment with or without brakes.

Fire and explosion prevention Fuel or oil that is leaked or spilled on hot surfaces or electrical components can cause a fire.

Crop materials, trash, debris, bird nests, or flammable material can ignite on hot surfaces.

belts, gears, cleaning fans, etc. More frequent cleaning of your machine may be necessary depending on the operating environment and conditions.

Always have a fire extinguisher on or near the machine.

Inspect the electrical system for loose connections and frayed insulation. Repair or replace loose or damaged parts.

Make sure that the fire extinguisher(s) is maintained and serviced according to the manufacturer’s instructions.

Do not store oily rags or other flammable material on the machine.

At least once each day and at the end of the day, remove all trash and debris from the machine especially around hot components such as the engine, transmission, exhaust, battery, etc. More frequent cleaning of your machine may be necessary depending on the operating environment and conditions.

Do not weld or flame cut any items that contain flammable material. Clean items thoroughly with non-flammable solvents before welding or flame-cutting.

At least once each day, remove debris accumulation around moving components such as bearings, pulleys,

Promptly investigate any unusual smells or odors that may occur during operation of the machine.

Do not expose the machine to flames, burning brush, or explosives.

General battery safety Always wear eye protection when you work with batteries.

Follow the manufacturer’s instructions when you store and handle batteries.

Do not create sparks or have open flame near a battery.

Ventilate the area when you charge a battery or use a battery in an enclosed area.

Disconnect the negative (-) terminal first and reconnect the negative (-) terminal last.

When you weld on the machine, disconnect both terminals of the battery.

Do not weld, grind, or smoke near a battery.

When you use auxiliary batteries or connect jumper cables to start the engine, use the procedure shown in the operator’s manual. Do not short across terminals.

Battery post, terminals and related accessories contain lead and lead compounds. Wash hands after handling.

This is a California Proposition 65 warning.

Battery acid causes burns. Batteries contain sulfuric acid.

Avoid contact with skin, eyes, or clothing. Antidote (external): Flush with water. Antidote (eyes): flush with water for 15 minutes and seek medical attention immediately.

Antidote (internal): Drink large quantities of water or milk.

Do not induce vomiting. Seek medical attention immediately.

Keep out of reach of children and other unauthorized persons.

Operator presence system Your machine is equipped with an operator presence system to prevent the use of some features while the operator is not in the operator’s seat.

Never disconnect or bypass the operator presence system.

If the operator presence system is inoperable, then it must be repaired.

Reflectors and warning lights You must use flashing amber warning lights when you operate equipment on public roads.

2-5

2 - SAFETY INFORMATION

Seat belts Seat belts must be worn at all times.

• Replace belts that have cuts that can make the belt weak.

Seat belt inspection and maintenance: • Keep seat belts in good condition.

• Check that bolts are tight on the seat bracket or mounting.

• Keep sharp edges and items than can cause damage away from the belts.

• If the belt is attached to the seat, make sure that the seat or seat brackets are mounted securely.

• Periodically check belts, buckles, retractors, tethers, slack take-up system and mounting bolts for damage and wear.

• Keep seat belts clean and dry.

• Clean belts only with soap solution and warm water.

• Do not use bleach or dye on the belts because this can make the belts weak.

• Replace all parts that have damage or wear.

To fasten the belt, pull the belt from the reel and push the metal end into the latch mechanism end until a “click” sound indicates it is properly engaged.

To release, press the red release button on the latch mechanism and remove the metal end from the latch mechanism.

SS12C077

1

Operator protective structure Your machine is equipped with an operator protective structure, such as: a Roll Over Protective Structure (ROPS), Falling Objects Protective Structure (FOPS), or a cab with a ROPS. A ROPS may be a can frame or a two-posted or four-posted structure used for the protection of the operator to minimize the possibility of serious injury. The mounting structure and fasteners forming the mounting connection with the machine are part of the ROPS. The protective structure is a special safety component of your machine.

DO NOT attach any device to the protective structure for pulling purposes. DO NOT drill holes to the protective structure.

The protective structure and interconnecting components are a certified system. Any damage, fire, corrosion, or modification will weaken the structure and reduce your protection. If this occurs, THE PROTECTIVE STRUCTURE MUST BE REPLACED so that it will provide the same protection as a new protective structure. Contact your dealer for protective structure inspection and replacement.

After an accident, fire, tip over, or roll over, the following MUST be performed by a qualified technician before returning the machine to field or job-site operations: • The protective structure MUST BE REPLACED. • The mounting or suspension for the protective structure, operator’s seat and suspension, seat belts and mounting components and wiring within the operator’s protective system MUST be carefully inspected for damage.

• All damaged parts MUST BE REPLACED. DO NOT WELD, DRILL HOLES, ATTEMPT TO STRAIGHTEN, OR REPAIR THE PROTECTIVE STRUCTURE. MODIFICATION IN ANY WAY CAN REDUCE THE STRUCTURAL INTEGRITY OF THE STRUCTURE, WHICH COULD CAUSE DEATH OR SERIOUS INJURY IN THE EVENT OF FIRE, TIP OVER, ROLL OVER, COLLISION, OR ACCIDENT. Seat belts are part of your protective system and must be worn at all times. The operator must be held to the seat inside the frame in order for the protective system to work.

Air-conditioning system The air-conditioning system is under high pressure. Do not disconnect any lines. The release of high pressure can cause serious injury.

The air-conditioning system contains gases that are harmful to the environment when released into the atmosphere. Do not attempt to service or repair the system.

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2 - SAFETY INFORMATION

Only trained service technicians can service, repair, or recharge the air-conditioning system.

Personal Protective Equipment (PPE) Wear Personal Protective Equipment (PPE) such as hard hat, eye protection, heavy gloves, hearing protection, protective clothing, etc.

Do Not Operate tag Before you start servicing the machine, attach a ‘Do Not Operate’ warning tag to the machine in an area that will be visible.

Hazardous chemicals If you are exposed to or come in contact with hazardous chemicals you can be seriously injured. The fluids, lubricants, paints, adhesives, coolant, etc. required for the function of your machine can be hazardous. They may be attractive and harmful to domestic animals as well as humans.

Material Safety Data Sheets (MSDS) provide information about the chemical substances within a product, safe handling and storage procedures, first aid measures and procedures to take in the event of a spill or accidental release. MSDS are available from your dealer.

Before you service your machine check the MSDS for each lubricant, fluid, etc. used in this machine. This information indicates the associated risks and will help you service the machine safely. Follow the information in the

MSDS and on manufacturer containers, as well as the information in this manual, when you service the machine.

Dispose of all fluids, filters and containers in an environmentally safe manner according to local laws and regulations. Check with local environmental and recycling centers or your dealer for correct disposal information.

Store fluids and filters in accordance with local laws and regulations. Use only appropriate containers for the storage of chemicals or petrochemical substances.

Keep out of reach or children or other unauthorized persons.

Applied chemicals require additional precautions. Obtain complete information from the manufacturer or distributor of the chemicals before you use them.

Utility safety When digging or using ground-engaging equipment, be aware of buried cables and other services. Contact your local utilities or authorities, as appropriate, to determine the locations of services.

Make sure that the machine has sufficient clearance to pass in all directions. Pay special attention to overhead power lines and hanging obstacles. High voltage lines may require significant clearance for safety. Contact local authorities or utilities to obtain safe clearance distances from high voltage power lines.

Retract raised or extended components, if necessary.

Remove or lower radio antennas or other accessories.

Should a contact between the machine and an electric

power source occur, the following precautions must be taken: • Stop the machine movement immediately.

• Apply the parking brake, stop the engine and remove the key.

• Check if you can safely leave the cab or your actual position without contact with electrical wires. If not, stay in your position and call for help. If you can leave your position without touching lines, jump clear of the machine to make sure that you do not make contact with the ground and the machine at the same time.

• Do not permit anyone to touch the machine until power has been shut off to the power lines.

Electrical storm safety Do not operate machine during an electrical storm.

If you are on the ground during an electrical storm, stay away from machinery and equipment. Seek shelter in a permanent, protected structure.

If an electrical storm should strike during operation, remain in the cab. Do not leave the cab or operator’s platform. Do not make contact with the ground or objects outside the machine.

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Mounting and dismounting Mount and dismount the machine only at designated locations that have handholds, steps and/or or ladders.

Maintain a three-point contact with steps, ladders and handholds.

Do not jump off of the machine.

Never mount or dismount from a moving machine.

Make sure that steps, ladders and platforms remain clean and clear of debris and foreign substances. Injury may result from slippery surfaces.

Do not use the steering wheel or other controls or accessories as handholds when you enter or exit the cab or operator’s platform.

Face the machine when you mount and dismount the machine.

Working at heights When the normal use and maintenance of the machine requires you to work at heights:

• Do not stand on surfaces that are not designated as steps or platforms.

• Correctly use installed steps, ladders and railings.

• Never use ladders, steps, or railings while the machine is moving.

Do not use the machine as a lift, ladder, or platform for working at heights.

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Safety rules - General

Understand that your safety and the safety of other workers or bystanders is measured by how you service and operate this machine. Know the positions and operation of all controls before you try to operate. CHECK ALL CONTROLS IN A SAFE AREA BEFORE STARTING YOUR WORK. READ THIS MANUAL COMPLETELY and make sure you understand the controls. All equipment has a limit. Make sure you understand the speed, brakes, steering, stability, and load characteristics of this machine before you start to operate.

Most accidents involving machine operation and maintenance can be avoided by following basic safety rules and precautions. Read and understand all the safety messages in this manual, the safety manual and the safety decals on the machine before you operate or service the machine. See your dealer if you have any questions.

The safety information given in this manual does not replace safety codes, insurance needs, or federal, state, and local laws. Make sure your machine has the correct equipment according to these rules or laws.

CASE CONSTRUCTION. is continuing to work for your safety by making the equipment with better protection and by providing rules for safe operation.

• Do not rush. Walk, do not run.

• Dirty or slippery steps, ladders, walkways and platforms can cause falls. Make sure these surfaces remain clean and clear of debris.

• Wear protective equipment when appropriate. Hard hats, protective glasses, protective shoes, gloves, reflector type vests, respirators, and ear protection are examples of equipment that may be required.

• Certain protective equipment should be replaced and renewed upon age and wear. Old hard hats may not be as per the original safety requirements. Faded and soiled reflector type vest are not as bright as the new ones. See the manufacture’s recommendation and replace accordingly.

• Wear the seat belt to maximize the protection capability of the cab or ROPS. Inspect the mounting bolts for the seat belt and the ROPS, if equipped, on a daily basis to ensure their integrity.

• Do not permit riders on the machine or attachments.

• Remove all loose objects stored in the machine. Remove all objects which do not belong in or on the machine and its equipment.

• Do not operate this machine or perform maintenance work if you have not had appropriate training, and read and fully understand the instructions and warnings in this manual.

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Safety rules - Basic operating

WARNING Escaping fluid!

Hydraulic fluid or diesel fuel leaking under pressure can penetrate the skin and cause infection or other injury. To prevent personal injury: Relieve all pressure before disconnecting fluid lines or performing work on the hydraulic system. Before applying pressure, make sure all connections are tight and all components are in good condition. Never use your hand to check for suspected leaks under pressure. Use a piece of cardboard or wood for this purpose. If injured by leaking fluid, see your doctor immediately.

Failure to comply could result in death or serious injury.

W0178A

WARNING Some components may continue to run down after disengaging drive systems.

Make sure all drive systems are fully disengaged.

Failure to comply could result in death or serious injury.

W0113A

operate the machine with the shields removed. Always close access doors or panel before operating the machine.

• Always check the operating safety of the machine before starting.

• Always make sure the working area is clear of other persons, domestic animals, tools, etc. before you start operating the machine.

• Before starting the engine, be sure all operating controls are in the neutral or park lock position.

• Another worker or bystander within the operating area of a machine can be struck or crushed by the machine or its equipment. DO NOT allow anyone to enter the work area.

• Start the engine only from the operator’s seat.

• Always sound horn before starting the machine.

• Do not allow other persons to ride on the machine or on an attachment/implement.

• Never operate the engine in enclosed spaces as harmful exhaust gases may build up.

• Check brakes, steering, and other machine control devices in accordance with maintenance instructions, prior to starting operation. Observe all gauges or warning instruments for proper operation. Operate all controls to ensure proper operation. If any malfunctions are found, remove the key and attach a 'Do Not Operate' tag on the machine until the malfunction is corrected.

• If a failure that causes loss of control such as steering, service brakes, or engine occurs, stop the machine motion as quickly as possible. Make sure the machine is securely parked. Remove the key and attach a 'Do Not Operate' tag on the machine until the malfunction is corrected or the machine can be safely towed.

• Make sure all components are in good condition and tighten all connections before starting the engine or pressurizing the system.

• Make sure all guards and shields are in good condition and properly installed before operating machine. Never

• Operate controls only when seated in the operator's seat, except for those controls expressly intended for use from other locations.

• Operate and drive the machine with care and at speed compatible with conditions. Use extra caution when operating over rough ground, on slopes, and when turning.

• If your machine has a cab, make sure that all windows are clean and that the windshield wipers work correctly.

• Dust, fog, smoke, etc., can decrease your vision and cause an accident. Stop the machine or decrease the speed until you can see.

• Understand the machine limitations and keep the machine under control.

• Before you operate at night, check that all lamps illuminate.

• Select a gear that will prevent excessive speed when going downhill. Do not coast downhill.

• DO NOT attempt to remove material from any part of the machine while it is being operated or components are in motion.

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• Before leaving the vehicle:

• Reduce engine speed to low idle.

• Park the vehicle on a hard, level surface.

• Disengage all drive systems.

• Put all controls in neutral or park lock position.

• Put the transmission in neutral.

• Engage the parking brake; use wheel chocks if required.

• Apply the parking brake.

• Shut down the engine and remove the key.

• In a rare circumstance when the engine must be running without an operator in the cab, take these precautions:

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General maintenance safety rules

coolant can spray out if a cap is removed while the system is hot. Allow the system to cool before removing cap. When removing a cap, turn it slowly to allow pressure to escape before completely removing the cap.

• Keep area used for servicing the machine clean and dry. Clean up spilled fluids.

• Service machine on firm level surface.

• Do not attempt service unless trained. Refer to manuals and experienced service personnel for help.

• Wear gloves to protect hands when handling cables.

• Engine, transmission, exhaust components, and hydraulic lines may become hot during operation. Take care when servicing such components. Allow surfaces to cool before handling or disconnecting hot components. Wear protective equipment where appropriate.

• Disconnect the battery before working on the electrical system. Know the consequences of disconnecting any electronic or computer devices.

• Continuous long term contact with hydraulic fluid may cause skin cancer. Avoid long term contact and wash the skin promptly with soap and water.

• Do not attempt to clean, lubricate, clear obstructions, or make adjustments to the machine while it is in motion or while engine is running.

• When replacing hardened pins, use a brass drift or other suitable material between the hammer and pin.

• Wear protective glasses and other required safety equipment when servicing the machine.

• If the engine must be in operation to make certain adjustments, place the transmission in neutral, apply the parking brake, place the equipment in a safe position, securely block the wheels, and use extreme caution.

• Unsupported hydraulic cylinders can lose pressure and drop the equipment causing a crushing hazard. Do not leave equipment in a raised position while parked or during service, unless securely supported.

• Shut down the engine, remove the key, and relieve the pressure before disconnecting or connecting fluid lines.

• Shut down the engine and remove the key before disconnecting or connecting electrical components.

• Replace damaged or worn tubes, hoses, electrical wiring, etc.

• When welding, follow the instructions in this manual.

Always disconnect battery before welding on machine.

Always wash your hands after handling battery components.

• Keep the brakes and steering systems in good operating condition.

• Replace all missing, illegible, or damaged safety signs.

Keep all safety signs clean.

• Install guards and shields after servicing the machine.

• Close all access doors and install all panels after servicing the machine.

• Always make sure working area is clear of tools, parts, other persons, and domestic animals before you start operating the machine.

• Scalding can result from incorrect removal of coolant caps. Cooling system operates under pressure. Hot

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Safety rules - Fire or explosion prevention

• Leaked or spilled fuel/oil on hot surfaces or electrical components can cause a fire.

of the machine may be necessary depending on the operating environment and conditions.

• Sparks from the electrical system or engine exhaust can cause an explosion and fire. Before you operate the machine in an area with flammable dust or vapors, use good ventilation to remove the flammable dust or vapors.

• If the machine has an oil, fuel, or hydraulic fluid leak, always repair the leak and clean the area before operating.

• Engine fuel can cause an explosion or fire. Do not fill the fuel tank with the engine running, if you are near an open fire, or if you are welding, smoking, etc.

• Do not weld or flame cut any items that contain flammable material. Clean items thoroughly with non-flammable solvent before welding or flame cutting.

• Always have a fire extinguisher near or on the machine.

Make sure the fire extinguisher(s) is maintained and serviced according to the manufacturer’s instructions.

• If a fire extinguisher has been used, always recharge or replace the fire extinguisher before operating the machine.

• Keep the cooling system clean and maintain the correct coolant level.

• Do not store oily rags or other flammable materials on the machine.

• Inspect the electrical system for loose connections or frayed insulation. Repair or replace loose or damaged parts.

• Promptly investigate any unusual smells or odors that may occur during operation of the machine.

• If you weld, grind, or use a cutting torch on the machine: • Clean the area to be repaired.

• Disconnect or isolate the drive train controller.

• Do not expose the machine to flames, burning brush, or explosives.

• At least once each day, and at the end of the day, remove all trash and debris from the machine especially around hot components such as engine, transmission, exhaust, battery, etc. More frequent cleaning of the machine may be necessary depending on the operating environment and conditions.

• Keep the ground cable from the welder as near to the work area as possible.

• Sparks or flame can cause the hydrogen gas in a battery to explode. To prevent an explosion:

• At least once each day, remove debris accumulation around moving components such as bearings, pulleys, belts, gears, cleaning fan, etc. More frequent cleaning

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• Connect the negative (-) cable last.

• When connecting booster cables to start the engine, use the procedure shown in this manual.

• Do not short circuit the battery posts with metal items.

• Do not weld, grind, or smoke near the battery.

2 - SAFETY INFORMATION

Safety rules - Battery

WARNING Battery acid causes burns. Batteries contain sulfuric acid.

Avoid contact with skin, eyes or clothing. Antidote (external): Flush with water. Antidote (eyes): flush with water for 15 minutes and seek medical attention immediately. Antidote (internal): Drink large quantities of water or milk. Do not induce vomiting. Seek medical attention immediately.

Failure to comply could result in death or serious injury.

W0111A

• Follow manufacturer's instructions when storing and handling batteries.

• Always wear eye protection when working with a battery.

• Do not create sparks or have open flame near the battery.

• Do not weld, grind, or smoke near a battery.

• Ventilate when charging or using a battery in an enclosed area.

• When disconnecting the battery terminals, remove the negative (-) cable first; then remove the positive (+) cable. When connecting the battery terminals, connect the positive (+) cable first; then connect the negative (-) cable.

• Disconnect the battery (both terminals) before welding on any part of the machine. Failure to do so may cause damage to sensitive electrical components. For additional welding precautions, refer to this chapter.

• When using auxiliary batteries or connecting booster cables to start the engine, use the procedure shown in this manual. DO NOT short across terminals.

• When working around storage batteries, remember that all of the exposed metal parts are “live”. Never lay a metal object across the terminals because a spark, short circuit, explosion, or personal injury may result.

• Frozen electrolyte can cause the battery to explode. Do not charge a frozen battery or use a frozen battery to booster start the machine. Always keep the battery at full charge to prevent the electrolyte from freezing.

• Keep batteries out of reach of children and other unauthorized persons.

• Battery posts, terminals, and related accessories contain lead and lead compounds. Wash hands after handling.

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Safety rules - Operator presence system DANGER Run-over hazard!

Start engine only from operator’s seat. If you bypass the safety start switch, the engine can start with the transmission in gear and the machine will move. DO NOT short or connect across terminals of the starter solenoid.

Failure to comply will result in death or serious injury.

D0102A

Your machine is equipped with an operator presence system to prevent the use of some features while the operator is not in the operator’s seat.

If the operator presence system is not functional, contact your CASE CONSTRUCTION dealer to get the system repaired.

Never disconnect or bypass the operator presence system.

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Safety rules - Seat belt

WARNING Roll-over hazard!

Securely fasten the seat belt. Your machine is equipped with a Roll-Over Protective Structure (ROPS) cab, ROPS canopy, or ROPS frame for your protection. The seat belt can help ensure your safety if it is properly used and maintained. Never wear a seat belt loosely or with slack in the belt system.

Failure to comply could result in death or serious injury.

W0143A

Seat belts must be worn at all times.

• Keep seat belts in good condition.

• Keep sharp edges and items that can cause damage away from the belts.

• Periodically check belts, buckles, retractors, tethers, slack take-up system, and mounting bolts for damage.

• Replace all parts that have damage or wear.

• Replace belts that have cuts that can make the belt weak.

• Check that bolts are tight on the seat bracket or mounting.

• If belt is attached to seat, make sure seat or seat brackets are mounted securely.

• Keep seat belts clean and dry.

• Clean belts only with soap solution and warm water.

• Do not use bleach or dye on the belts, because this can make the belts weak.

Fasten/release 1. Pull the right-hand belt strap from the retractor.

2. Insert the metal end into the latch mechanism of the left-hand side of the seat.

RCPH10TLB155AAF

1

RCPH10TLB156AAF

2

3. To release, press the red button on the latch mechanism. The seat belt will automatically retract.

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Safety rules - Roll Over Protective Structure (ROPS)

WARNING Roll-over hazard!

After an accident, fire, tip over, or roll over, a qualified technician MUST replace the Roll-Over Protective Structure (ROPS) before returning the machine to the field or job site operation.

Failure to comply could result in death or serious injury.

W0134A

WARNING Misuse hazard!

Your machine is equipped with an operator protective structure. DO NOT weld, drill holes, attempt to straighten, or repair the protective structure. Modification in any way can reduce the structural integrity of the structure.

Failure to comply could result in death or serious injury.

W0001B

DANGER Crushing hazard!

DO NOT operate the machine with the Roll-Over Protective Structure (ROPS) removed. Remove the ROPS only for service or replacement.

Failure to comply will result in death or serious injury.

D0032A

Your machine is equipped with an operator Protective Structure, such as: Rollover Protective Structure (ROPS) or Falling Object Protective Structure (FOPS). A ROPS may be a cab frame or a two posted or four posted structure used for the protection of the operator to minimize the possibility of serious injury. The mounting structure and fasteners forming the mounting connection with the machine are part of the ROPS. The protective structure is a special safety component of your machine.

DO NOT attach any device to the protective structure for pulling purposes. DO NOT drill holes into the protective structure.

The Protective Structure and interconnecting components are a certified system. Any damage, fire, corrosion or modification will weaken the structure and reduce your protection. If this occurs, the Protective Structure MUST be replaced so that it will provide the same protection as a new Protective Structure. Contact your dealer for Protective Structure inspection and replacement.

After an accident, fire, tip over, or roll over, the following MUST be performed by a qualified technician before returning the machine to field or job side operation: • The protective structure MUST be replaced.

• The mounting or suspension for the protective structure, operator's seat and suspension, seat belt and mounting components, and wiring within the protective structure MUST be carefully inspected for damage.

• All damaged parts MUST be replaced.

DO NOT WELD, DRILL HOLES, ATTEMPT TO STRAIGHTEN, OR REPAIR THE PROTECTIVE STRUCTURE. MODIFICATION IN ANY WAY CAN REDUCE THE STRUCTURAL INTEGRITY OF THE STRUCTURE WHICH COULD CAUSE DEATH OR SERIOUS INJURY IN THE EVENT OF FIRE, TIP OVER, ROLL OVER, COLLISION, OR ACCIDENT. Seat belts are part of the protective system and must be worn at all times. The operator must be held to the seat inside the frame in order for the protective system to work.

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A ROPS label (1) is fastened to the protective structure and shows the ROPS PIN, the gross weight, approval, regulation, and model numbers of the machine.

RAIL14COM0260AA

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Safety rules - Air-conditioning system

• The air-conditioning system is under high pressure. Do not disconnect any lines. The release of high pressure can cause serious injury.

• Always wear safety protection when working around the liquid refrigerant. The refrigerant can cause serious injury to eyes and skin.

• Only a trained service technician shall service, repair or recharge the air-conditioning system.

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Personal Protective Equipment (PPE) WARNING Personal Protective Equipment (PPE) required.

When assembling, operating, or servicing the machine, wear protective clothing and PPE necessary for the particular procedure. Some PPE that may be necessary includes protective shoes, eye and/or face protection, hard hat, heavy gloves, filter mask, and hearing protection.

Failure to comply could result in death or serious injury.

W0353A

Personal protective equipment (PPE) is any equipment intended to be put on and kept by the worker for protection against one or more risks at work, liable to threaten safety or health during work, as well as all the complements or accessories intended for this purpose.

Wear PPE such as hard hat, eye protection, heavy gloves, hearing protection, protective clothing, etc at all times working on the machines as instructed in this manual.

PPE must be used when, in spite of the risk being reduced to a minimum at source, there are however risks that cannot be eliminated and therefore it becomes necessary and obligatory when there are so-called “residual” risks.

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DCAPLT5NE020S2A

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Do Not Operate hang tag Before you start servicing the machine, attach a 'Do Not Operate' warning tag to the machine. Attach the tag in an area that is easily visible.

• English 84427341 • Spanish 84427340 • French 84427332

LEEN12T0563BA

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Safety rules - Hazardous chemicals

• If you are exposed to, or come in contact with, hazardous chemicals you can be seriously injured.

The fluids, lubricants, paints, adhesives, coolants, etc. required for the function of the machine can be hazardous. They may be attractive and harmful to domestic animals as well as humans.

• Material Safety Data Sheets (MSDS) provide information about chemical substances within a product, safe handling procedures, first aid measures, and procedures to be taken in the event of a spill or accidental release. MSDS are available from your dealer.

• Before you service the machine, check the MSDS for each lubricant, fluid, etc. used in the machine. This information indicates the associated risks and will help you service the machine safely. Follow the information

in the MSDS, on manufacturer's containers, as well as the information in this manual when servicing the machine.

• Dispose of all fluids, filters, and containers in an environmentally safe manner according to local laws and regulations. Check with local environmental and recycling centers or your dealer for correct disposal information.

• Store fluids and filter in accordance with local laws and regulations. Use only appropriate containers for the storage of chemicals or petrochemical substances.

• Keep out of reach of children or other unauthorized persons.

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Safety rules - Utility precautions

• During operation it is likely that you will be working around or near buried utility lines which may include, but are not limited to:

• Make sure the machine has sufficient clearance to pass in all directions. Pay special attention to overhead power lines and hanging obstacles. High voltage lines may require significant clearance for safety. Contact local authorities or utilities to obtain safe clearance distances from high voltage power lines.

• Electrical power line • Gas line • Water line • Communication line - telephone or cable television • Sewer line • When digging or using ground engaging equipment, be aware of buried cables and other services. Contact your local utilities or authorities, as appropriate, to determine the locations of services.

• Retract raised or extended components, if necessary.

Remove or lower radio antennas or other accessories.

Should contact occur between the machine and an electric power source, the following precautions must be taken:

• In U.S.A. and Canada call one of many One Call System Director services. If you do not know the local number, call the national number (U.S.A. and Canada only): 1-888-258-0808. This number will direct you to the state or regional utility that assists with excavation activity.

• After locating any buried utility lines, carefully dig a hole by hand and/or automatic vacuum equipment to the utility line to verify the location and depth of the line.

• Where applicable, know the utility color code.

Electric Gas, oil, or petroleum Communication, telephone, television Water Sewer Proposed excavation Surveying Reclaimed water and slurry

Red Yellow Orange Blue Green/Brown White Pink Purple

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• Stop the machine movement immediately.

• Apply the parking brake, shut down the engine, and remove the key.

• Check if you can safely leave the cab or your actual position without contact with electrical wires. If not, stay in your position and call for help. If you can leave your position without touching lines, jump clear of the machine to make sure you do not make contact with the ground and machine at the same time.

• Do not permit anyone to touch the machine until power has been shut off to the power lines.

2 - SAFETY INFORMATION

Safety rules - Electrical storm safety

• Do no operate machine during an electrical storm.

• If you are on the ground during an electrical storm, stay away from machinery and equipment. Seek shelter in a permanent, protected structure.

• If an electrical storm should strike during operation, remain in the cab. Do not leave cab or operator's platform. Do not make contact with the ground or objects outside the machine.

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Safety rules - Mounting and dismounting

• Face the machine when mounting and dismounting.

• Mount and dismount the machine only at designated locations that have hand holds, steps, or ladders.

• Maintain a three-point contact with steps, ladders, and hand holds.

• Do not use the steering wheel or other controls or accessories as hand holds when entering or exiting the cab or operator's platform.

• Make sure steps, ladders, and platforms remain clean and clear of debris and foreign substances. Injury may result from slippery surfaces.

• Do not jump off the machine.

• Never mount or dismount from a moving machine.

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Ecology and the environment Soil, air, and water are vital factors of agriculture and life in general. When legislation does not yet rule the treatment of some of the substances required by advanced technology, sound judgment should govern the use and disposal of products of a chemical and petrochemical nature.

NOTE: The following are recommendations that may be of assistance: • Become acquainted with and ensure that you understand the relative legislation applicable to your country.

• Where no legislation exists, obtain information from suppliers of oils, filters, batteries, fuels, antifreeze, cleaning agents, etc., with regard to their effect on man and nature and how to safely store, use, and dispose of these substances.

• Agricultural consultants will, in many cases, be able to help you as well.

Helpful hints • Avoid filling tanks using cans or inappropriate pressurized fuel delivery systems that may cause considerable spillage.

• In general, avoid skin contact with all fuels, oils, acids, solvents, etc. Most of them contain substances that may be harmful to your health.

• Modern oils contain additives. Do not burn contaminated fuels and or waste oils in ordinary heating systems.

• Avoid spillage when draining off used engine coolant mixtures, engine, gearbox and hydraulic oils, brake fluids, etc.

Do not mix drained brake fluids or fuels with lubricants. Store them safely until they can be disposed of in a proper way to comply with local legislation and available resources.

• Modern coolant mixtures, i.e. antifreeze and other additives, should be replaced every two years. They should not be allowed to get into the soil, but should be collected and disposed of properly.

• Do not open the air-conditioning system yourself. It contains gases that should not be released into the atmosphere.

Your CASE CONSTRUCTION dealer or air conditioning specialist has a special extractor for this purpose and will have to recharge the system properly.

• Repair any leaks or defects in the engine cooling or hydraulic system immediately.

• Do not increase the pressure in a pressurized circuit as this may lead to a component failure.

• Protect hoses during welding as penetrating weld splatter may burn a hole or weaken them, allowing the loss of oils, coolant, etc.

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Hand signals When operating the machine, never attempt to carry out tasks calling for fine control or to work in areas where visibility is poor or impaired without seeking the assistance of a signal person. Make perfectly sure that you and the signal person understand the signals to be used.

Start the engine

LEEN11T0005AA

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LEEN11T0006AA

2

LEEN11T0007AA

3

Stop the engine

Come to me Wave hands back and forth (palms inward).

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Move away from me Wave hands back and forth (palms outward).

LEEN11T0008AA

4

LEEN11T0009AA

5

LEEN11T0010AA

6

LEEN12T0534AA

7

Go this far

All stop and hold

Stop Move one hand back and forth.

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Emergency stop Move both hands back and forth.

LEEN11T0012AA

8

LEEN11T0017AA

9

Turn machine left To stop movement, stop moving hand and make a fist.

Turn machine right To stop movement, stop moving hand and make a fist

LEEN11T0018AA

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Safety signs WARNING Avoid injury!

Make sure safety signs are legible. Clean safety signs regularly. Replace all damaged, missing, painted over, or illegible safety signs. See your dealer for replacement safety signs. If a safety sign is on a part that is replaced, make sure the new part has a safety sign.

Failure to comply could result in death or serious injury.

W0168A

The following safety signs are placed on your machine as a guide for your safety and for those working with you. Walk around the machine and note the content and location of these safety signs before operating your machine. Keep safety signs clean and legible. Clean safety signs with a soft cloth, water, and a gentle detergent. Do not use solvent, gasoline, or other harsh chemicals. Solvents, gasoline, and other harsh chemicals may damage or remove safety signs. Replace all safety signs that are damaged, missing, painted over, or illegible. If a safety sign is on a part that is replaced, make sure the safety sign is installed on the new part. See your dealer for replacement safety signs.

Safety signs that display the “Read Operator’s Manual” symbol are intended to direct the operator to the operator’s manual for further information regarding maintenance, adjustments, or procedures for particular areas of the machine.

2-30

2 - SAFETY INFORMATION

SS12C055

2-31

1

2 - SAFETY INFORMATION

1. Location: At the back DANGER Runover hazard!

Maintain a safe distance from the machine.

Failure to comply will result in death or serious injury.

Part No.: ND148560 SS12C317

2

SS12C318

3

SS12C476

4

SS12C423

5

SS12C448

6

Quantity: 1 2. Location: Right–hand side on the rear frame DANGER Explosion hazard!

Read procedure in the Operator’s Manual before jump start or service to avoid injury.

Failure to comply will result in death or serious injury.

Part No.: ND106581 Quantity: 1 3. Location: On the hood DANGER Starting in gear can cause death!

Starting in gear can cause death. Start engine only from operator seat with transmission control(s) in neutral.

Failure to comply will result in death or serious injury.

Part No.: ND106579 Quantity: 1

4. Location: On the hood WARNING Hot liquid under pressure hazard!

Do not open the expansion tank cap until the liquid cools down below 50 °C (122.0 °F).

Failure to comply could result in death or serious injury.

Part No.: ND146955 Quantity: 1 5. Location: At engine bay and on the left–hand side of rear frame overhead the exhaust WARNING Hot surface hazard!

Maintain a safe distance from the hot part of the machine.

Failure to comply could result in death or serious injury.

Part No.: ND106591 Quantity: 1

2-32

2 - SAFETY INFORMATION

6. Location: Right–hand side of the hood WARNING Entanglement hazard!

Maintain a safe distance from rotating cooling fan, pulley and belt. Keep clear or stop engine before servicing.

Failure to comply could result in death or serious injury.

Part No.: ND109916

SS12C427

7

SS12C422

8

SS12C451

9

Quantity: 1 7. Location: Within engine bay WARNING Entanglement hazard!

Maintain a safe distance from pulley and belt. Keep clear or stop engine before servicing.

Failure to comply could result in death or serious injury.

Part No.: ND147575 Quantity: 1 8. Location: Within engine bay WARNING Entanglement hazard!

Maintain a safe distance from rotating cooling fan. Keep clear or stop engine before servicing.

Failure to comply could result in death or serious injury.

Part No.: ND106576 Quantity: 1

9. Location: Left–hand side on the rear frame near the door WARNING Adjust when stationary!

Do NOT perform any adjustments or maintenance with the engine running. Stop the engine, remove the ignition key and read the Service manual before servicing the machine.

Failure to comply could result in death or serious injury.

Part No.: ND106592 Quantity: 1

SS12C457

2-33

10

2 - SAFETY INFORMATION

10. Location: On both sides of the frame WARNING Hazardous area!

Maintain a safe distance from the machine.

Failure to comply could result in death or serious injury.

Part No.: ND106586 Quantity: 2

SS12C482

11

SS12C339

12

SS12C432

13

SS12C485

14

11. Location: Left-hand side of the dashboard WARNING Welding hazard!

Read Operator’s Manual before welding on the machine.

Disconnect the alternator before welding on the machine.

Failure to comply could result in death or serious injury.

Part No.: ND106593 Quantity: 1

12. Location: Left-hand side of the dashboard WARNING Read Operator’s Manual!

Before starting the machine, thoroughly read the safety measures and instructions for controlling the machine and its actuators in the manuals supplied with the machine.

Fasten seat belt. Do not allow riders. Keep others away.

Failure to comply could result in death or serious injury Part No.: ND106584 Quantity: 1

13. Location: Right–hand side of the frame WARNING Crush hazard!

Make sure that no one is within the danger area surrounding the edge cutter.

Failure to comply could result in death or serious injury.

Part No.: ND147578 Quantity: 1

2-34

2 - SAFETY INFORMATION

14. Location: Near steering joint WARNING Crush hazard!

Maintain safety distance away from the machine. Hazard of being stucked by the machine between front and rear frame.

Failure to comply could result in death or serious injury.

Part No.: ND106588 Quantity: 2 SS12C392

15

SS12C449

16

SS12C455

17

SS12C458

18

15. Location: Left-hand side of the dashboard WARNING Crush hazard!

Avoid crushing. Do not jump of machine tips. Use seat belt.

Failure to comply could result in death or serious injury.

Part No.: ND148014 Quantity: 1

16. Location: Left–hand side on the rear frame near the door WARNING Crush hazard!

Engage the hood lock before servicing the machine.

Failure to comply could result in death or serious injury.

Part No.: ND147576 Quantity: 1

17. Location: Left–hand side of the machine WARNING Crush hazard!

Secure the steering joint (lock link) when loading and transporting the machine on a vehicle.

Failure to comply could result in death or serious injury.

Part No.: 84330713 Quantity.: 1

2-35

2 - SAFETY INFORMATION

18. Location: Near the cooler in the engine compartment Coolant Coolant is hazardous to health. Please read the Operator’s Manual before filling up or changing coolant.

Part No.: ND140501 Quantity: 1

SS12C475

19

SS12C391

20

SS12C464

21

SS12C478

22

SS12C338

23

19. Location: Left-hand side of the dashboard No washing Cover electrical devices when washing the machine.

Part No.: ND081530 Quantity: 1

20. Location: At the rear on the seat stowage Read Operator’s Manual!

Read the Operator’s Manual.

Part No.: ND081612 Quantity: 1 21. Location: Left–hand side on the front frame Lifting and rigging diagram Use rigging of sufficient load capacity.

Part No.: ND128598 Quantity: 1

22. Location: Along both sides of the frames overhead the drum Lifting lugs Lift the machine using these lugs.

Part No.: ND081460 Quantity: 4

2-36

2 - SAFETY INFORMATION

23. Location: Left–hand side underneath the cab on the frame Max Machine Height Pay attention when passing through places with vertical constraint.

Part No.: ND128599 SS12C402

24

SS12C477

25

SS12C483

26

SS12C588

27

SS12C470

28

Quantity: 1 24. Location: On the front and rear frames along both sides Jacking Point Place to install hand jack or fixed support of the machine.

Part No.: ND128663 Quantity: 4 25. Location: On the both sides of the frames Sling Points The machine is to be rigged in these points.

Part No.: ND119495 Quantity: 8 26. Location: Inside disconnector door Hood Lifting Pump to lift the hood.

Part No.: ND128596 Quantity: 1

27. Location: On the left–hand side of the fuel tank when the hood is lifted Hood locking Secure after lifting the hood. See operator’s manual.

Part No.: ND147577 Quantity: 1

2-37

2 - SAFETY INFORMATION

28. Location: Front of cab windshield Hearing protection required Wear hearing protection with the machine if it does not have a cab.

Part No.: ND081592 Quantity: 1

SS12C486

29

SS12C452

30

SS12C466

31

29. Location: Left–hand side of the frame Noise Level External noise of the machine.

Part No.: 84477464 Quantity: 1 30. Location: Inside disconnector door Saving Data Switch off the battery disconnector no sooner than 30 s after removing the key from the ignition switch. Keeping of the time limit is necessary for saving the data of the ECU motor. See operator’s manual.

Part No.: ND144489 Quantity: 1

2-38

3 - CONTROLS AND INSTRUMENTS

3 - CONTROLS AND INSTRUMENTS###_3_### ACCESS TO OPERATOR'S PLATFORM

Proper entry and exit WARNING Fall hazard!

When entering or exiting the cab, never use the control levers as handholds. Always mount and dismount the machine in a safe way. Maintain a three-point contact with steps, ladders, and/or handholds.

Failure to comply could result in death or serious injury.

W1340B

• Proper entry or exit from the cab is the same on both sides.

• Do not use the steering wheel or other controls or accessories as handholds when entering or exiting the machine cab or operator’s stand.

• Face the machine when mounting and dismounting.

• Maintain a three-point contact with steps, ladders, and handholds.

• Mount and dismount the machine only at designated locations that have handholds, steps or ladders.

• Do not jump on or off the machine.

SS12C056

• Never mount or dismount from a moving machine.

• Make sure steps, ladders, and platforms remain clean and clear of debris and foreign substances. Injury may result from slippery surfaces.

3-1

1

3 - CONTROLS AND INSTRUMENTS

OPERATOR'S SEAT

Operator seat DANGER Loss of control hazard!

DO NOT make seat or steering adjustments while the machine is in motion. Ensure all adjustments are locked prior to use. Check the tightness of the securing screws and that the adjustment controls are working properly. Fitting and/or repairing the seat should only be performed by skilled personnel.

Failure to comply will result in death or serious injury.

D0008A

WARNING Avoid injury!

Before starting the engine, securely fasten the seat belt. The seat belt can help ensure your safety if it is properly used and maintained. Never wear a seat belt loosely or with slack in the belt system.

Never wear the belt if it is twisted or pinched between the seat structures.

Failure to comply could result in death or serious injury.

W0142A

1. Seat turning 2. Armrest position and lifting 3. Backrest position 4. Seat springing stiffness based on weight indicator 5. Seat shifting 6. Seat height: Grasp the seat and lift slowly to adjust seat height to its next higher position and lock it there.

Once lifted to its highest position, the seat will drop back to its lowest position.

SS12N051

1

SS12C077

2

WARNING Equipment failure could cause accident or injury!

Always fasten the seat belt securely before you operate the machine. Inspect seat belt parts for wear and damage. Replace any and all worn or damaged parts of the seat belt prior to operation.

Failure to comply could result in death or serious injury.

W0046C

To fasten the belt, pull the belt from the reel and push the tongue into the buckle end until a “click” indicates it is properly engaged.

To release, press the red release button on the buckle and remove the tongue from the buckle.

3-2

3 - CONTROLS AND INSTRUMENTS

Swiveling the operator seat The operator seat can be swiveled within a range of 56° when the pedal is pressed. Once the pedal is released, the operator seat is locked in one of nine positions.

SS12C078

3-3

3

3 - CONTROLS AND INSTRUMENTS

Control identification

SS12C067

3-4

1

3 - CONTROLS AND INSTRUMENTS

1.

2.

3.

4.

Travel controllers Speed potentiometer Ramp mode switch for soft move starting and stopping mode CRAB mode resetting switch

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

Buttons for CRAB mode – right* Buttons for CRAB mode – left* Vibrations buttons Emergency brake button Sprinkling button Sprinkling interval potentiometer Sprinkling pumps selector switch Ignition switch Engine speed selector Engine idling Engine idling stepping Front/both/rear vibration selector switch

17. Vibration amplitude selector switch 18. Vibration mode selection switch (MAN/AUT) 19. Combined switch 20. Switch for constant speed and protection against engine overload 21. Multifunctional display 22. Beacon switch (optional) 23. Alarm lights switch 24. Additional lights switch (optional) 25. Switch + indicator lights for tail lights 26. Indicator lights for lights (low beam/high beam) 27. Infrared thermometer (optional) 28. Left-hand cluster 29. Right-hand cluster 30. Engine diagnostics 31. Steering wheel position adjustment 32. Operator seat

NOTE: If the machine is equipped with edge cutter and final compactor, they are controlled via buttons (5) and (6) on the travel controller (1) that is on the same side as the equipment is mounted (optional).

For more details on each control refer to the Chapters “FORWARD CONTROLS”, “LEFT HAND SIDE CONTROLS” and “RIGHT HAND SIDE CONTROLS”

3-5

3 - CONTROLS AND INSTRUMENTS

FORWARD CONTROLS

Front controls

SS12D577

3-6

1

3 - CONTROLS AND INSTRUMENTS

16.

11.

– Drum vibration selector switch ○ The selector switch has three positions:

– Sprinkling pumps selector switch ○ One of two drum sprinkling pumps will turn On and the indicator light on the cluster (29) will light up.

■ Left: Front drum vibration

NOTE: Adjust the sprinkling potentiometer before switching On the pump!

■ Right: Rear drum vibration

■ Center: Front and rear drum vibration

12. Ignition switch ○ The ignition switch has three positions ( 0-I-II). The ignition key can be inserted and removed in the 0 position only.

17.

○ The selector switch has three positions: ■ Left: Low amplitude switched On

○ Turn the ignition key slightly to the right to activate first position I and then position II.

■ Center: Off ■ Right: High amplitude switched On

○ Position II is used to start the engine.

13.

– Engine speed selector ○ This is used to adjust engine speed from max. to min.

14.

– Vibration amplitude selector switch

18.

– MAN/AUT vibration mode selector switch ○ This is used to switch On vibration in MAN or AUT mode ○ MAN (manual mode) vibration can be switched On even when the machine is stationary

– Engine idling ○ This must be switched On when starting the engine.

○ AUT (automatic mode) to switch vibration Off/On 19. Combination switch ○ This is used to turn On/Off clearance lights, low beam, high beam, direction indicators, and horn.

15.

○ Indicator lights (26) light up to signal that clearance lights, low beam, and high beam are On.

– Engine idling stepping ○ This control is used to adjust engine idle speed between 800 - 1000 RPM.

3-7

○ The indicator light on the left-hand side cluster (28) comes on to signal that a direction indicator is On.

3 - CONTROLS AND INSTRUMENTS

SS12C070

3-8

2

3 - CONTROLS AND INSTRUMENTS

22.

20.

– Rotating beacon switch (Optional) ○ This is used to turn On/Off the rotating beacon.

The indicator light in the switch signals this function..

– Switch for constant speed and protection against engine overload ○ This switch has two positions: A. Constant speed function ■ This is used to maintain constant speed machine when driving on flat surface, uphill or downhill.

23.

○ This is used to turn On/Off hazard lights. The indicator light in the switch and on the clusters (28) and (29) will flash to signal that the hazard lights are On.

■ When the control unit is switched On, the indicator light on the cluster (29) signals this function.

■ The driving speed corresponds to the degree the travel controller (1) is moved from the neutral position (0), depending on the speed potentiometer (2) setting.

– Hazard light

24.

– Cab auxiliary lights ○ This is used to switch On/Off auxiliary lights. The indicator light in the switch signals this function.

B. ANTISTALL function ■ This is used to protect the engine on steep grades or to prevent the machine from sinking into the ground.

■ When the control unit is switched On, the indicator light on the cluster (29) signals this function. The control unit will automatically reduce the power take-off (PTO) by reducing the set speed (rpm of travel hydraulic motor) independently of the travel controller position. The tractive force (of the travel hydraulic motor) will thereby increase and the engine will be relieved.

NOTICE: Adjust max. engine speed using the accelerator control (13) before turning On the Antistall switch. Once a tough terrain has been overcome, turn Off the Antistall switch.

25.

– Tail lights ○ This is used to turn On/Off the tail lights. The indicator light in the switch signals this function.

26.

– Low and high beam lights indicator ○ These lights indicate that low beam or high beam is switched On.

27.

21. Multifunctional display ○ See 3-23 for more details.

– Infrared thermometer (Optional) ○ This is activated when the key is turned On in the ignition switch (12). It then measures the temperature of a rolled bituminous surface via a temperature sensor. The value measured is indicated in degrees Celsius (°C) or Fahrenheit (°F) on the display (27).

Diagnostic connectors Engine diagnostic connector Use the connector (30) to connect the service tool to the Engine Control Unit (ECU) and diagnose problems.

NOTE: ECU processes engine function data and controls the engine. Sensors pick up information on engine function and malfunctions and transmit it to the ECU. The control module analyzes input and returns commands for the engine to function properly. Malfunctions and other data are identified and stored in the ECU memory. This data is transferred when a service device (laptop) is connected to the diagnostics socket.

SS12C073

3-9

3

3 - CONTROLS AND INSTRUMENTS

Machine diagnostic connector The diagnostic socket (34) is used to check and set control unit parameters via external computer units (laptop).

SS12K192

4

SS12K193

5

Internal power connector The auxiliary power socket (35) is used to connect an auxiliary light ( 12 V).

3-10

3 - CONTROLS AND INSTRUMENTS

Left-hand cluster

1

SS12K182

• Hydraulic filter clogged indicator –

• Fuel gauge – ○ This indicates the current fuel level in the tank. The red LED flashes when fuel is at the min. level.

○ If the indicator light is On, the filter element is clogged.

NOTICE: Monitor fuel level during machine operation.

NOTICE: If the indicator light is On, replace the filter element immediately.

• Engine hourmeter – ○ This displays the number of hours the engine was running. The counter starts counting the engine hours when the engine starts.

• Battery charging indicator –

NOTE: The engine hour count is not dependent on engine speed.

• Parking brake indicator light – ○ The indicator light is On when the parking brake is engaged.

• Operator presence indicator – ○ The indicator light is On if the operator is not sitting in the seat or if the emergency brake is activated.

3-11

○ This signals that battery is not charging with the engine running. The indicator light should come on when the key in the ignition switch is turned to the position I and go Off once the engine has started.

NOTICE: If the indicator light comes On after the engine is started or anytime during machine operation, there is a battery charging malfunction. After 5 s of illumination, an acoustic alarm will start indicating the machine will stall in 2 min, stopping the machine and engaging the parking brake. The engine can be started once the fault has been corrected.

3 - CONTROLS AND INSTRUMENTS

• Vibrations On indicator –

• Air filter clogged indicator – ○ If the indicator light is On, the filter element is clogged above the permitted limit.

NOTICE: If the indicator light is On, stop the machine and replace the filter element immediately.

○ The indicator light is lit when vibration is on.

• High hydraulic oil temperature indicator – ○ The indicator light signals that the max. permissible hydraulic oil temperature has been exceeded.

• Engine lubrication failure –

NOTICE: If the indicator light comes On, stop the machine and allow the temperature of the hydraulic oil to cool before operating machine.

○ Not used

• Coolant temperature high – ○ Not used

• Low hydraulic oil level indicator – ○ The indicator light signals that the hydraulic oil level is low.

• Direction light indicators – ○ The indicator light comes On to signal that a direction indicator or the alarm lights have been turned On.

• Neutral indicator – ○ The indicator light comes On to signal that the travel controllers are in the neutral position (N). ○ Before starting the engine, the travel controllers must be in the neutral position (N)!

3-12

NOTICE: If the indicator light comes On during engine operation, there is a fault. If hydraulic oil is not added the engine will eventually stall, stopping the machine and engaging the parking brake. The engine can be started once the fault has been corrected.

3 - CONTROLS AND INSTRUMENTS

Right-hand cluster

1

SS12K183

• Soft move starting and stopping indicator –

• Sprinkling tank level – ○ This indicates the current water level in the tank. The red LED flashes when the water is at the min. level.

○ The indicator light is lit when soft starting and soft stopping mode is On.

NOTICE: Monitor water level in the tank during machine operation.

○ Intermittent flashing of this indicator light signals an error code for a defect within the machine travel system.

NOTICE: If the indicator light flashes, shut down the machine immediately and call your CASE CONSTRUCTION dealer to repair the machine’s travel system before operating machine again.

• Coolant level low indicator – ○ Not used

• Air-conditioning system indicator – ○ The indicator light is lit when the air-conditioning system is On (optional).

• ASC indicator – ○ Not used

• Fuel filter indicator –

• CRAB mode indicator light – ○ The indicator light is lit when the drum is set to CRAB mode.

○ The indicator light is lit if water is detected in the fuel filter.

NOTICE: Clean the fuel filter if the indicator light is On.

3-13

3 - CONTROLS AND INSTRUMENTS

• Engine preheating indicator –

• Sprinkling pump indicator –

○ Signals engine preheating before cold start. Set per engine specifications.

○ The indicator light is lit when the sprinkling pump is On.

• Constant speed indicator –

• Spreader indicator –

○ The indicator light is lit when constant speed mode is On.

○ The indicator light is lit when the spreader is On (optional).

• ANTISTALL function indicator –

• Hazard light indicator – ○ The indicator light is lit when alarm lights are On.

○ The indicator light is lit when ANTISTALL is On.

3-14

3 - CONTROLS AND INSTRUMENTS

Steering wheel position Release the lever (A) to position the steering wheel in the direction away from the column axis towards the dashboard.

SS12C074

1

SS12C075

2

When shifted out, the lever (A) can be arrested in any position.

3-15

3 - CONTROLS AND INSTRUMENTS

LEFT-HAND SIDE CONTROLS

Left-hand side controls

SS12D575

3-16

1

3 - CONTROLS AND INSTRUMENTS

1.

– Travel controllers

6.

○ These controls are used to adjust travel direction and speed. Travel speed depends on the degree of swing of travel controllers from zero position (0), depending on speed potentiometer adjustment.

○ Press the left crab mode button (6) on the travel controller (1) to steer in CRAB mode. ○ The indicator light on the cluster (29) comes On to signal the function is active.

○ Travel controllers have two positions:

NOTE: If the machine is equipped with edge cutter and final compactor, the left crab mode buttons (6) on the travel controller (1) controls the left-hand side edge cutter.

■ Position N: In this position, the machine parking brake is enabled.

■ Position 0: The machine is not braked in this position. ○ Neutral position N is signaled by the neutral and parking brake indicator lights lighting up on the cluster (28).

7.

– Vibration On/Off switch ○ Press these buttons to turn the function On/Off. The indicator light on the cluster (28) will come On.

○ The travel controller houses the vibration On/Off button (7) and the CRAB mode buttons (5) and (6).

NOTE: Engine start is only possible in neutral position N.

– Left CRAB mode switch

8.

– Emergency stop ○ Press this button to engage the machine’s emergency brake.

NOTE: If the machine is equipped with edge cutter and final compactor, they are controlled via buttons (5) and (6) on the travel controller (1) that is on the same side as the equipment is mounted (optional).

○ The indicator lights for brakes, charging, neutral, and engine oil pressure will light up on the cluster (28). ○ The engine will stop and stall.

5.

– Right CRAB mode switch ○ Press the right crab mode button (5) on the travel controller (1) to steer in CRAB mode.

9.

○ Hold down this button to activate the drum auxiliary sprinkling function. The indicator light on the cluster (29) will light up.

○ The indicator light on the cluster (29) comes On to signal the function is active.

NOTE: If the machine is equipped with edge cutter and final compactor, the right crab mode buttons (5) on the travel controller (1) controls the right-hand side edge cutter.

– Sprinkling button

10.

– Sprinkling interval potentiometer ○ Turn the sprinkling potentiometer from the MIN to MAN position to smoothly control drum sprinkling intensity. ○ The sprinkling function will not be activated with the sprinkling potentiometer set to the MIN position.

3-17

3 - CONTROLS AND INSTRUMENTS

RIGHT-HAND SIDE CONTROLS

Right-hand side controls

SS12D576

3-18

1

3 - CONTROLS AND INSTRUMENTS

1.

4.

– Travel controllers ○ These controls are used to adjust travel direction and speed. Travel speed depends on the degree of swing of travel controllers from zero position (0), depending on speed potentiometer adjustment.

– CRAB mode reset switch ○ Press and hold down the button to reset CRAB mode. ○ CRAB mode resetting is signaled by the indicator light on the cluster (29) going Off.

○ Travel controllers have two positions: ■ Position N: In this position, the machine parking brake is enabled.

5.

– Right CRAB mode switch

■ Position 0: The machine is not braked in this position.

○ Press the right crab mode button (5) on the travel controller (1) to steer in CRAB mode.

○ Neutral position N is signaled by the neutral and parking brake indicator lights lighting up on the cluster (28).

○ The indicator light on the cluster (29) comes On to signal the function is active.

NOTE: If the machine is equipped with edge cutter and final compactor, the right crab mode buttons (5) on the travel controller (1) controls the right-hand side edge cutter.

○ The travel controller houses the vibration On/Off button (7) and the CRAB mode buttons (5) and (6).

NOTE: Engine start is only possible in neutral position N. NOTE: If the machine is equipped with edge cutter and final compactor, they are controlled via buttons (5) and (6) on the travel controller (1) that is on the same side as the equipment is mounted (optional).

6.

– Left CRAB mode switch ○ Press the left crab mode button (6) on the travel controller (1) to steer in CRAB mode. ○ The indicator light on the cluster (29) comes On to signal the function is active.

2.

– Speed potentiometer

NOTE: If the machine is equipped with edge cutter and final compactor, the left crab mode buttons (6) on the travel controller (1) controls the left-hand side edge cutter.

○ The potentiometer is used to smoothly select speed mode within the range from minimum speed of “turtle” to maximum speed of “rabbit”. When adjusting potentiometer speed in any position, you may always enable the vibration function. ○ The machine will not move with the speed potentiometer set to MIN position.

3.

7.

– Soft move starting (drive away) and stopping (stop) mode switch ○

WARNING Avoid injury and/or machine damage!

Stopping distance increases when using the soft move stopping function. Make sure there is enough stopping distance when using this function.

Failure to comply could result in death or serious injury.

W1065B

It is used to adjust soft move starting and move stopping and reversing the machine. This eliminates the creation of “waves” on the compacted surface.

Press the switch to activate the function. The indicator light on the cluster (29) will come ON.

3-19

– Vibration On/Off switch ○ Press these buttons to turn the function On/Off. The indicator light on the cluster (28) will come On.

3 - CONTROLS AND INSTRUMENTS

OVERHEAD CONTROLS

Overhead controls 1.

– Front wiper selector switch ○ The front wiper switch is a three-position selector switch: ■ Turned Off ■ Low speed On ■ High speed On

– Rear wiper selector switch

2.

SS12D591

○ The rear wiper switch is a three-position selector switch: ■ Turned Off ■ Low speed On ■ High speed On

3.

– Windshield washer switch ○ The windshield washer switch is a three-position selector switch: ■ Windshield washing On ■ Off ■ Rear window washing On

4.

– Fan switch ○ This is used to switch ON the cab fan. The indicator light in the switch lights to indicate it is active. ○ The fan switch is a three-position selector switch: ■ Turned Off ■ High speed On ■ Low speed On

5. Cab lighting ○ The ceiling light and selector switch are located above the dashboard.

6. Air louvers ○ Adjustable louvers are located on the cab ceiling.

Adjust and swivel the dampers to alter the amount and direction of flowing air.

7.

– Air-conditioning system switch (optional) NOTE: The air-conditioning system can only work while the engine is running.

3-20

1

3 - CONTROLS AND INSTRUMENTS

To turn On the air-conditioning system: 1. Move the control tie rod for heating valve (8) to closed position.

2. Switch On the air-conditioning (7) – indicator light lights up.

3. Turn the fan switch (4) to High/Low speeds.

To turn Off the air-conditioning system: 1. Turn OFF the fan switch (4) and the air-conditioning system switch (7).

3-21

SS12C082

2

SS12C083

3

3 - CONTROLS AND INSTRUMENTS

EXTERIOR CONTROLS

Battery master switch The master disconnect switch is used to disconnect the battery from the machine frame.

Position 0 - machine wiring disconnected Position I - machine wiring connected

SS12C094

1

SS12C090

1

Beacon socket This power socket is used to connect the optional rotating beacon.

3-22

3 - CONTROLS AND INSTRUMENTS

MULTIFUNCTIONAL DISPLAY CONTROL

Multifunctional display control 1 2 3

4

5 6 7

Warning light – yellow LED lights Alarm for engine failure or minimal fuel level in tank Engine shut-off light – red LED lights Alarm for major engine malfunction Enter button Selects Menu or parameter, or conceals/displays active error code Right/up navigation button - to move cursor DOWN Illuminates data on the display or moves the parameter option to the right or down Left/down navigation button - to move cursor UP Illuminates data on the display or moves the parameter option to the left or up Menu selection button - to enter or exit Menu Display screen

SS12N052

1

NOTICE: If the red LED turns ON: Reduce engine power, stop the machine immediately at a safe place, and shut off the engine! Contact your CASE CONSTRUCTION dealer for service. Do not operate the machine unless the defect has been repaired!

NOTICE: Yellow LED light indicates engine failure. Reduce engine power, stop the machine immediately at a safe place, and shut off the engine! Repair the problem or contact your CASE CONSTRUCTION dealer. Do not operate the machine unless the defect has been repaired!

NOTICE: If the multifunctional display shows a code and engine fault outline, contact your CASE CONSTRUCTION dealer.

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3 - CONTROLS AND INSTRUMENTS

Navigation basics Menus have pages with other items. Use the navigation buttons to select highlighted items.

Operate the buttons with a light touch.

SS12C097

1

SS12C098

2

Use Enter (1) to open the highlighted item. Press the Menu button (2) to access the main menu.

3-24

3 - CONTROLS AND INSTRUMENTS

Go To 4 up display Use the navigation buttons to select the “Go To 4 up display” option.

SS12C099

3

SS12C100

4

SS12C101

5

SS13G113

6

Press the Enter button to access the “Go To 4 up display” screen.

Four-parameter display will be displayed. Press the Menu button to display main menu.

NOTE: Four-parameter display is the default screen; turn On the Ignition switch to display this screen.

By pressing the left or right arrow, the four additional parameters are displayed.

NOTE: By pressing the left/right button, it’s possible to switch between the two main four-parameter views.

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3 - CONTROLS AND INSTRUMENTS

Go To 1 up display Use the navigation buttons to navigate to “Go To 4 up display” menu and press Enter button to access the “Go To 4 up display” screen. In this screen the parameters are displayed one by one.

SS12C302

7

SS12C303

8

Use the cursor (1) to select one of the following preset parameters: 1.

Engine operating hours

2.

Engine speed

3.

Electrical system voltage

4.

Engine load in % at actual engine speed

5.

Coolant temperature

6.

Engine oil pressure

7.

Fuel level

8.

Instantaneous consumption

9.

Accelerator pedal position

Press the Menu (2) button to display the highlighted parameter..

NOTE: When the electrical system voltage is selected and if the engine is at rest, the battery voltage is indicated. If the engine is running, the roller’s electrical system voltage is indicated.

3-26

3 - CONTROLS AND INSTRUMENTS

Languages Use the “Languages” option to set the display language. to select a language, navigate to “Languages” option and press the Enter button.

SS12C305

9

From the list of available languages, select a language using the navigation buttons. Press Enter to set the highlighted language as the display language.

SS12C106

10

SS12C307

11

Press Menu to return to the main menu.

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3 - CONTROLS AND INSTRUMENTS

Engine diagnostics Use the “Stored codes” option to display the list of fault codes registered by the Engine control Unit (ECU). To use this option, navigate to the “Stored codes” option and press the Enter button.

SS12C308

12

SS12C309

13

SS12C112

14

The screen displays the fault code and description. Press the Enter button to display the fault code.

When there are more than one fault code is registered, the word “More” appears below the current fault code, use the cursor to display the other faults codes.

Press the Menu button to return to the main menu.

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3 - CONTROLS AND INSTRUMENTS

Engine parameters Use the navigation buttons to navigate to the “Engine Conf” menu. When this menu is selected the preset engine parameters are displayed in the screen.

NOTICE: Though the list of preset parameters can be modified by using the “Custom setup” option, the roller manufacturer does not recommend the modification to the list of parameters. The set parameters are the best possible parameters for checking engine functionality.

Use the “Setup 1 up display” option to show various parameter display options.

Use the “Custom setup” option (not recommended) to select the number of parameters displayed and to set the sequence in which parameters will be displayed. The following parameters have been set by the machine manufacturer by default.

1.

Engine speed (RPM)

2.

Coolant temperature

3.

Engine oil pressure

4.

Engine load in percentage at actual engine speed

5.

Electrical system voltage

6.

Engine operating hours

7.

Fuel level

8.

Current fuel consumption rate

9.

Accelerator pedal position

SS12C303

15

SS12C311

16

Use the “Automatic scanner” option to display the preset parameters automatically one by one at a set time interval.

Units of measurements In the main menu, use the “Select units” option to select the measurement units for displayed parameters.

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3 - CONTROLS AND INSTRUMENTS

Use the cursor (2) to set Imperia (English) and the indicated variables will be displayed in Pounds per Square Inch (PSI) (pressure) and °F (Fahrenheit temperature).

When “Metric KPa” or Metric Bar” is set, the parameters are displayed in SI units, i.e. kPa/bar and °C (Celsius temperature). Press Enter (1) to confirm selected variables.

Press Menu (3) to return to the main menu.

SS12C312

3-30

17

3 - CONTROLS AND INSTRUMENTS

Display brightness and contrast In the main menu, use the “Adjust backlight” to adjust intensity of display backlight.

SS12C314

18

SS12C315

19

SS12C316

20

SS12C097

21

Use the cursor to adjust backlight intensity.

Press Menu to return to the main menu.

In the main menu, use the “Adjust contrast” to adjust the display contrast.

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3 - CONTROLS AND INSTRUMENTS

Press cursor (arrows) to adjust contrast.

SS12C319

22

SS12C320

23

Press Menu to return to the main menu.

3-32

3 - CONTROLS AND INSTRUMENTS

Engine fault signaling NOTICE: If an alarm for engine fault or minimum fuel level in tank is displayed, reduce engine power, stop the machine immediately at a safe place and shut off the engine!

Repair the fault or contact your CASE CONSTRUCTION dealer. Do not operate the machine unless the defect has been repaired!

The alarm signal indicated with yellow LED On, informs of an engine malfunction - Warning.

SS12C321

1

SS12C322

2

SS12C323

3

The engine fault registered from the Engine Control Unit (ECU) will be displayed via a fault code and a description on the display.

If several faults are registered, use the cursor to display the registered faults one by one.

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3 - CONTROLS AND INSTRUMENTS

Press Enter to acknowledge and hide the display.

SS12C324

4

SS12C325

5

SS12C130

6

Return to 1-parameter display with active fault warning icon in the right-hand corner.

or 4-parameter display with active fault warning icon in the center.

NOTE: Press Enter to display the hidden fault codes again. Press Enter again to display either with 1 parameter or 4 parameters. The warning icon will continue to be displayed until the defect is rectified.

NOTICE: When a fault outline and fault code are indicated on the instrument board display, contact your CASE CONSTRUCTION dealer.

3-34

3 - CONTROLS AND INSTRUMENTS

Engine shutdown alarm The alarm signal indicated by red LED On, informs of a major engine malfunction - Shut off the engine.

NOTICE: Reduce engine power, stop the machine immediately at a safe place and shut off the engine! Repair the fault or contact your CASE CONSTRUCTION dealer. Do not operate the machine unless the defect has been repaired!

SS12C326

1

SS12C327

2

SS12C328

3

SS12C329

4

The engine fault registered from the Engine Control Unit (ECU) will be displayed via a fault code and a description on the display warning to “SHUTDOWN”.

Press Enter to acknowledge and hide the display.

Return to 1-parameter display with the “Shutdown” warning icon in the right-hand corner

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3 - CONTROLS AND INSTRUMENTS

or Return to 4-parameter display with active fault warning icon in the center.

NOTE: Press Enter to display the hidden fault codes again. Press Enter again to display either with 1 parameter or 4 parameters. The warning icon will continue to be displayed until the defect is remedied.

NOTICE: When a fault outline and fault code are indicated on the instrument board display, contact your CASE CONSTRUCTION dealer.

SS12C330

3-36

5

3 - CONTROLS AND INSTRUMENTS

CAB CONTROLS AND ADJUSTMENTS

Control tie rod for heating valve WARNING Loss of control hazard!

Do not adjust the control tie rod for the heating valve while operating the machine.

Failure to comply could result in death or serious injury.

W1066B

(43) Control tie rod for heating valve

This is used to switch ON cab heating.

Continuous control from MIN position (valve closed) to MAX position (valve fully open) for the amount of liquid flowing to the heating body.

SS12K184

1

SS12C086

1

SS12C087

1

Storage pockets These are used for the operator’s personal items.

Anti-glare (sun) shade Adjust the anti–glare shade by securing it to the fastener on the glass.

3-37

3 - CONTROLS AND INSTRUMENTS

Washer fluid reservoir Fill with window cleaner.

NOTICE: Fill with a winter–rated motor vehicle glass washer fluid when temperatures are below 0 °C (32 °F).

SS12C088

1

SS12C091

1

Rearview mirrors WARNING Avoid injury and/or machine damage!

Keep the mirrors clean and properly adjusted.

Failure to comply could result in death or serious injury.

W1078A

External rearview mirrors make it possible to view areas with poor visibility.

Cab ventilation air filter This includes a replaceable filter element to catch the impurities drawn in from air.

3-38

3 - CONTROLS AND INSTRUMENTS

Armrest on the door Transportation position

SS12C092

1

SS12C093

2

Working position

3-39

3 - CONTROLS AND INSTRUMENTS

Hand pump control lever The hand pump control lever (44) is used to control the hand pump when lifting or lowering the hood. The control lever inserts into the hand pump.

SS12M108

1

SS12D251

2

SS12C085

1

Fire extinguisher (recommended) Place for fire extinguisher holder installation.

NOTICE: It is recommended that the machine be equipped with a fire extinguisher.

3-40

3 - CONTROLS AND INSTRUMENTS

First aid box storage compartment Compartment for the first aid box (45) storage.

NOTICE: The machine must be equipped with a first aid box.

SS12K186

3-41

1

3 - CONTROLS AND INSTRUMENTS

3-42

4 - OPERATING INSTRUCTIONS

4 - OPERATING INSTRUCTIONS###_4_### COMMISSIONING THE UNIT

Inspection of new machines 1. Check the machine against delivery documentation.

2. Check whether any parts are missing or were damaged during transport. Inform the shipper of any discrepancies.

4-1

4 - OPERATING INSTRUCTIONS

Before starting the engine WARNING Unexpected machine movement!

Before starting the engine, be sure all controls are in neutral or disengaged. This prevents the accidental start up of power-driven equipment.

Failure to comply could result in death or serious injury.

W0169A

WARNING Hazard to bystanders!

Always sound the horn before starting the machine. Make sure the work area is clear of other persons, domestic animals, tools, etc. before you operate the machine. Never allow anyone in the work area during machine operation.

Failure to comply could result in death or serious injury.

W0304A

Each day before starting the engine: • Check the oil level in the engine and hydraulic tank.

• Check the coolant level in the cooling circuit.

• Check the fuel level in the fuel tank.

• Check the water level in the water tank.

Confirm that there are no loose, worn or missing parts on the machine.

4-2

4 - OPERATING INSTRUCTIONS

Running-in period WARNING Avoid injury and/or machine damage!

During the run-in period for new machines or after overhaul, be aware that brakes may be less efficient and longer stopping distances may be required.

Failure to comply could result in death or serious injury.

W1073A

Do not load the machine at its full capacity following the commissioning of a new machine or following a major overhaul during the first 30 h.

After the first 200 h of working with a new machine (or after a general machine overhaul), perform the following operations: • See Page 7-54

4-3

4 - OPERATING INSTRUCTIONS

STARTING THE UNIT

Starting the engine

SS12K187

4-4

1

4 - OPERATING INSTRUCTIONS

1.

Switch On the master disconnect switch.

2.

Insert the ignition key into the ignition switch (12) in the position 0 and turn it to position I.

3.

All indicator lights on the clusters (28) and (29) will light up.

4.

The brake, charging, neutral, and “wait to start“ (WTS) (engine preheating) indicator lights on clusters (28) and (29) will remain ON.

5.

If you leave the key in position I for over 5 s, the acoustic alarm will start to sound to warn the operator about battery discharge (acoustic alarm will turn off once the engine is started). If the engine is not started within 2 min, turn the key back to position 0 before attempting to start the engine again.

6.

Wait until the WTS indicator light goes Off.

7.

Sound the horn (19) to signal engine starting.

8.

Turn On the engine idle switch (14).

9.

Turn the key to position II to start the engine.

10. Following the start, the charging indicator light on cluster (28) should go Off. 11. Once the machine has started to move, the neutral light and brake light will go Off. NOTICE: If starting is unsuccessful, turn the key back to position 0. If the engine does not start after 3 attempts, check the oil system (e.g. check oil level, ...).

If the charging indicator light or hydraulic oil overheating indicator light come on when the engine is running, the acoustic alarm will begin to sound and the engine will stop after 2 min.

If the air filter light or hydraulics filter light come ON, the acoustic alarm will sound but the engine will continue running.

4-5

4 - OPERATING INSTRUCTIONS

Starting is blocked

SS12K188

4-6

1

4 - OPERATING INSTRUCTIONS

Starting is blocked: • if the travel controllers (1) are not in the neutral position “N”.

• if the operator is not sitting on the seat.

• if the emergency brake (8) is engaged.

• With IDLE turned ON, use the switch (15) for engine idling stepping to set idling speed from 800 - 1000 RPM with the engine heated to 30 °C (86 °F). The newly selected rpm will be stored in the Engine Control Unit (ECU) and remain adjusted for the next engine start.

NOTICE: Do not attempt to start the engine for more than 30 s. Wait 2 min before the next start attempt.

When starting at low temperatures, the charging indicator light will remain ON and an alarm will sound – increase engine speed adequately – the indicator light will go OFF. Once the engine starts, allow it to idle at raised idling speed for 3 - 5 min.

A steep rpm increase or decrease is not permitted as this could damage the engine.

Do not let the engine idle for over 10 min – any longer idling may cause injector fouling or seizing of piston rings or valves!

Do not load the engine fully until the oil temperature reaches minimum 60 °C (140.0 °F). Otherwise, the engine will not be lubricated sufficiently.

4-7

4 - OPERATING INSTRUCTIONS

Assisted starting (Jump-starting) WARNING Hazardous chemicals!

Battery electrolyte contains sulfuric acid. Contact with skin and eyes could result in severe irritation and burns. Always wear splash-proof goggles and protective clothing (gloves and aprons). Wash hands after handling.

Failure to comply could result in death or serious injury.

W0006A

WARNING Avoid injury!

Follow ALL of the precautions listed below.

Failure to comply could result in death or serious injury.

W1091A

• Explosion can result from sparks, flames or incorrect cable connections. To connect the cables correctly to the battery of this machine, see the correct method illustrated on Figure [Invalid Reference].

• Batteries contain sulfuric acid and during charging generate a highly explosive mixture of hydrogen and oxygen gases. Never use equipment that generates flames or sparks to check the electrolyte level.

• Do not connect the (–) cable terminal to the (–) terminal of the discharged battery of the machine being started!

There is risk of strong sparking during the course of starting, followed by explosion of battery-generated gas.

• When removing the battery terminal for any reason, do not allow the negative and positive cables to touch or to make contact with the battery. Battery posts, terminals and related accessories contain lead and lead compounds.

• Operate the starter from the operator seat only.

SS12D478

4-8

1

4 - OPERATING INSTRUCTIONS

1. Connect one end of (+) cable terminal to (+) terminal of the battery discharged.

2. Connect second end of (+) cable terminal to (+) terminal.

3. Connect one end of (–) cable terminal to (–) terminal of external battery.

4. Connect the second end of (–) cable terminal to part of the started machine that is hard-wired with the engine (or with the engine block itself).

5. When started, disconnect the battery jumper cables in reverse order.

4-9

4 - OPERATING INSTRUCTIONS

STOPPING THE UNIT

Stopping the machine and the engine

SS12K189

4-10

1

4 - OPERATING INSTRUCTIONS

1. Press the button (7) on the travel controller (1) to switch OFF vibration. The indicator light on cluster (28) will go OFF. 2. Stop the machine by shifting the travel controls (1) to the neutral “N” position.

3. Use the accelerator control (13) to adjust minimum engine speed.

4. Turn ON the engine idle switch (14).

5. Turn the ignition key in the ignition switch (12) to the “0” position and close the lid.

NOTICE: Do not stop a hot engine instantly. Allow it to idle for 3 min first. The engine and turbocharger will cool down slowly and evenly.

Travel controllers (1) must be always in the neutral “N” position!

Switch OFF the master disconnect switch during machine shutdown!

4-11

4 - OPERATING INSTRUCTIONS

Emergency stop of the machine

SS12K190

4-12

1

4 - OPERATING INSTRUCTIONS

NOTICE: Use the emergency stop in the event of failure where it is not possible to shut OFF the engine via the key in the ignition switch or by shifting the travel controllers (1) to position “0”!

Switching ON: 1. Press the emergency brake button (8) and the machine will brake, the engine will turn OFF, and the acoustic alarm will start.

2. On cluster (28) the indicator lights for seat switch, parking brake, and charging will light up.

Switching OFF: 1. Turn the button in the direction of arrows to deactivate the acoustic alarm.

NOTICE: The parking brake indicator light and neutral indicator light will remain on in the cluster (28).

Shift travel controllers (1) to the neutral “N” position. The machine can be started again in this position.

Do not use the emergency brake to stop or switch OFF the engine during normal operation of the machine!

4-13

4 - OPERATING INSTRUCTIONS

MOVING THE UNIT

Machine travel and reversing WARNING Hazard to bystanders!

Always sound the horn before starting the machine. Make sure the work area is clear of other persons, domestic animals, tools, etc. before you operate the machine. Never allow anyone in the work area during machine operation.

Failure to comply could result in death or serious injury.

W0304A

WARNING Run-over hazard!

Only operate the machine when sitting in the operator’s seat. Do not try to bypass the operator presence safety system by placing heavy objects on the seat.

Failure to comply could result in death or serious injury.

W0318A

NOTICE: If the operator gets up from the seat while the machine is traveling, the machine will stop and brake.

4-14

4 - OPERATING INSTRUCTIONS

SS12C332

4-15

1

4 - OPERATING INSTRUCTIONS

Machine travel and reversing Select travel direction: 1. Start the engine.

2. Adjust maximum engine speed via the accelerator control (13).

3. Get the machine moving by shifting the travel controllers (1) from neutral position (N) to zero position (0) and then by selecting a direction of travel.

4. Shift the travel controller (1) to the opposite direction to change the direction of machine travel.

Travel speed selection: • Travel speed corresponds to the position of travel controllers (1) from zero position (0).

• Travel speed can be continuously altered using the speed potentiometer (2) within the range of MIN (turtle) to MAX (rabbit).

• If the speed potentiometer (2) is at the MIN position, the machine is unable to start moving.

NOTICE: The instantaneous stopping of the machine by means of travel controllers (1) applies to all travel modes of the machine. Shift the travel controllers (1) to the opposite position via 0 and then return to 0 position within 1 s to stop the machine – the engine will remain running.

Travel modes of the machine: • RAMP (soft move starting and move stopping) • CONSTANT SPEED (continuous machine drive) • ANTISTALL (engine protection against overload) • CRAB (extended track of the machine)

Travel in RAMP mode WARNING Avoid injury and/or machine damage!

Stopping distance increases when using the soft move stopping function. Make sure there is enough stopping distance when using this function.

Failure to comply could result in death or serious injury.

W1065B

The function for soft move starting or move stopping prevents the formation of waves when compacting the bituminous surface during machine travel.

NOTE: The function may be switched on during machine travel.

1. Use the speed potentiometer (2) to adjust the speed.

2. Use the travel controller (1) to adjust travel direction.

3. Press the button (3) to switch this function On/Off. The indicator light on cluster (29) will light up to signal the function is active.

4. Move the travel controllers (1) to the opposite position via 0 and then return to position 0 within 1 s to stop the machine – the engine will remain running.

5. Once the travel controller (1) is moved to neutral (N), the function will be Off. 6. Shift the travel controllers (1) to the neutral (N) position and press button (3) – the function will be enabled again.

4-16

4 - OPERATING INSTRUCTIONS

SS12C138

4-17

2

4 - OPERATING INSTRUCTIONS

Travel in CONSTANT SPEED mode This function is used to maintain continuous travel while the machine is ascending or descending.

1. Use the speed potentiometer (2) to adjust travel speed.

2. Use the travel controllers (1) to adjust travel direction.

3. Press the switch (20) to turn this function On/Off. The indicator light on cluster (29) will light up to signal the function is active.

4. Shift the travel controllers (1) to the opposite position via 0 and then return to position 0 within 1 s to stop the machine – the engine will remain running.

5. Shift the travel controllers (1) from position 0 and the machine will start moving.

NOTE: The function can be turned on during machine travel.

Travel in ANTISTALL mode This is used to protect against engine overload on a steep grade or with the machine sunk.

The control unit will automatically reduce the power to the hydraulic motor by reducing the set speed (rpm of travel hydraulic motor) irrespective of the travel controller position. The tractive force (of the travel hydraulic motor) will thereby increase and the engine will be relieved.

NOTICE: Switch Off the RAMP mode (3) function of soft starting and soft stopping if this function is activated.

Before turning On the switch (20), use accelerator control (13) to adjust max. engine speed!

Deactivate ANTISTALL mode after overcoming difficult terrain.

1. Use the speed potentiometer (2) to adjust travel speed.

2. Use the travel controllers (1) to adjust travel direction.

3. Press the switch (20) to turn this function On/Off. The indicator light on cluster (29) will light up to signal the function is active.

4. Shift the travel controllers (1) to the opposite position via position 0 and then return to position 0 within 1 s to stop the machine – the engine will remain running.

5. Shift the travel controllers (1) from position 0 and the machine will start moving.

4-18

4 - OPERATING INSTRUCTIONS

SS12C333

4-19

3

4 - OPERATING INSTRUCTIONS

Travel in CRAB mode This function is used to adjust extended track during machine travel.

NOTICE: If the machine is equipped with cutter and final compactor, they are controlled via buttons (5) and (6) on the travel controller (1) that is on the same side as the equipment is mounted.

Buttons (5) and (6) on the other travel controller (1) are then used to control the machine in CRAB mode.

Take special care when the machine travels in CRAB mode near constructed facilities to prevent damage to any protruding equipment (i.e. cutter, final compactor, mirrors, etc.) due to collision (hitting).

1. Use the speed potentiometer (2) to adjust travel speed.

2. Use the travel controllers (1) to adjust travel direction.

3. Press buttons (5) and (6) on the travel controllers (1) to control the machine in CRAB mode. The machine can be turned at the same time.

4. Shift the travel controllers (1) to the opposite position via position 0 and then return to position 0 within 1 s to stop the machine – the engine will remain running.

5. Shift the travel controllers (1) from position 0 and the machine will start moving.

Turning On: 1. Press button (5) to deflect the front drum to the right and press button (6) to deflect to the left. The indicator light on cluster (29) will light up to signal the function is active.

Maximum deflection of the front drum to both sides is 180 mm (7.1 in).

Turning Off: 1. Press and hold down the button (4) to reset CRAB mode.

2. The indicator light on cluster (29) will go Off to signal CRAB mode has been reset.

4-20

4 - OPERATING INSTRUCTIONS

PARKING THE UNIT

Machine parking NOTICE: Do not stop a hot engine instantly. Allow it to idle for 3 min first. The engine and turbocharger will cool down slowly and evenly.

1. Shut down the machine on a flat and solid surface at a point with no potential of natural hazard (landslides, possible flooding, etc.).

2. After stopping the engine, but before leaving the machine, disconnect the battery with the master disconnect switch.

3. Clean the machine to remove dirt (scrapers and drums).

4. Conduct an overall inspection of the machine and repair any defects that occurred during operation.

5. Lock the machine covers and its cab.

After removing the key from the ignition switch, wait at least 30 s before switching OFF the master disconnect switch.

This time delay is necessary to give the Engine Control Unit (ECU) time to save data.

4-21

4 - OPERATING INSTRUCTIONS

4-22

5 - TRANSPORT OPERATIONS

5 - TRANSPORT OPERATIONS###_5_### ROAD TRANSPORT

Traveling on public roads NOTICE: The standard type of the machine is not intended for driving on public road. When on the road, the machine should be transported on a vehicle. In the unavoidable situation to drive the machine on public roads for shorter distances, follow the below safety precautions.

The Machine may pass by its own axis between its workplaces.

When on the road, the machine should be transported on a trailer (See Page 5-3 for more information).

5-1

5 - TRANSPORT OPERATIONS

PREPARING FOR ROAD TRANSPORT

Loading the machine onto a transport trailer WARNING Transport hazard!

Follow ALL of the precautions listed below.

Failure to comply could result in death or serious injury.

W1104A

• Before lifting, the machine joint must be secured against slight turning.

• Observe safety regulations during loading and unloading.

• Use a crane of sufficient loading capacity.

• Use corresponding and unbroken rigging of sufficient loading capacity.

• The machine must be tied to the lifting lugs on the machine.

• Only a trained person (slinger) may perform machine tie-down.

• Keep out of the area beneath the hanging load.

Securing the joint Use pin (1) and safety pin (2) to secure the joint (located on the left-hand side of the machine) before loading.

SS12C349

1

SS12N053

2

Use loading ramps or a crane to load the machine on its transporting vehicle.

The machine is fitted with lifting lugs for crane loading.

5-2

5 - TRANSPORT OPERATIONS

SHIPPING TRANSPORT

Machine transport (on a trailer) WARNING Avoid injury!

Know all rules, regulations, laws, and required safety equipment for transporting or operating this machine on a road or highway. See your dealer to obtain a rotating beacon, backup alarm, and other safety equipment.

Failure to comply could result in death or serious injury.

W1063A

• The roller must be transported on a vehicle on public roads.

NOTICE: Towing the machine instead of transporting it is not permitted.

• Outside public roads, the roller can move on its own.

• When moving onto the transport carrier, we recommend that the ANTISTALL function be activated.

• The transport carrier must be braked and mechanically locked against any undesired movement with wheel chocks (3) during loading and unloading!

• The person guiding the machine must communicate with the operator by using requisite communication signals (See Page 2-27) and must stay at one point beyond reach of the machine. At the same time, he/she must be within the operator’s field of vision (in visual contact) for the entire period of moving the machine onto a transport carrier and down from the carrier.

• The drums must be secured using wheel chocks (2).

• When moving onto a transport carrier and moving down from the carrier, all persons other than the machine operator must move far enough away to be out of harm’s way, should the machine fall down.

• During transport, the machine must be fixed to the transport carrier with tie offs (1) in rigging points!

Rigging points are the front and rear rigging holes in drum frames.

• No one may be present on the machine, at the driver’s control panel or on the transport carrier during machine transport!

5-3

SS12C348

1

5 - TRANSPORT OPERATIONS

RECOVERY TRANSPORT

Machine towing WARNING Avoid injury!

Once towing is complete, restore the machine to its original condition.

Failure to comply could result in death or serious injury.

W1285A

WARNING Transport hazard!

Follow ALL of the precautions listed below.

Failure to comply could result in death or serious injury.

W1104A

• Before releasing parking brake, secure the machine with wheel chocks!

• Do not touch hot parts of the machine. Risk of burning!

• Do not start the engine while the machine is being towed!

• Do not tow the machine for a distance over 300 m (984.3 ft).

• The max. speed limit while towing the machine is 2 km/h (1.2 mph).

• Due to leakage, the pressure in the brakes may drop during the course of towing.

• Regularly check that the machine brakes do not become hot while doing the machine.

• These are general requirements for safe towing of a damaged machine under normal conditions. Consult with your dealer regarding any and all other situations that may occur while towing the machine.

NOTICE: A sunk machine can be towed for a short distance if the engine is running and the travel drive and steering are operational. The operator on a towed machine must steer the machine in the direction of towing.

Unless the engine works, there is a fault in the hydraulic system or the travel pump is malfunctioning, you must release the parking brake and short circuit the hydraulic circuit.

When the brakes are released and the hydraulic circuit for the travel is short circuited, all of the brakes are disabled!

To provide for towing, the machine is equipped with two lugs on the front frame and with two lugs on the rear frame.

1. Switch Off the master disconnect switch.

2. Lift the hood and secure via the hydraulic cylinder valve.

SS12C350

5-4

1

5 - TRANSPORT OPERATIONS

Travel pumps short circuiting: 1. Remove levers (A) and (B).

SS12C351

2

SS12C352

3

SS12C353

4

SS13F366

5

2. Adjust washer (C) and (D) (see Figure 2) to position 2.

3. Reinstall levers (A) and (B) (see Figure 2).

4. Move levers to horizontal position.

Release the brake: 1. Remove the hose (3) from the clip.

2. Disconnect the hose (1) in the quick coupling (2).

3. Connect the hose (3) in the quick coupling (2).

4. Switch On the master disconnect switch.

5. Turn the ignition key to position I in the ignition switch.

NOTE: If the key remains in position I for more than 15 s, the acoustic alarm will sound to warn the operator that the battery may become discharged.

5-5

5 - TRANSPORT OPERATIONS

6. Turn the hood lifting valve all the way to the right. Do not tighten with force.

7. Insert the control lever into the hand pump and start pumping until the brake indicator light on cluster goes Off. 8. Now the machine is braked off and it will be possible to tow it away.

SS12C355

6

SS12C356

7

SS12C351

8

SS12C352

9

WARNING Avoid injury and/or machine damage!

If the brake indicator light comes ON during towing, stop towing the machine and start pumping the control lever for the hand pump until the indicator light goes OFF. After towing, secure the machine with wheel chocks and apply the brakes.

Failure to comply could result in death or serious injury.

W1069B

Braking the machine: 1. Turn the hood lifting valve all the way to the left. Do not tighten with force.

2. Put hoses (1) and (3) (see Figure 5) in their original positions.

3. Remove levers (A) and (B).

4. Adjust washer (C) and (D) to position (1).

5. Reinstall levers.

5-6

5 - TRANSPORT OPERATIONS

6.

Turn the hood lifting valve all the way to the right. Do not tighten with force.

7.

Unlock the hood via the hydraulic cylinder valve.

8.

Turn the hood valve counterclockwise. The hood will then start to descend.

9.

Confirm safe touchdown of the hood.

10. Remove the control lever and put it inside machine cab.

5-7

5 - TRANSPORT OPERATIONS

5-8

6 - WORKING OPERATIONS

6 - WORKING OPERATIONS###_6_### GENERAL INFORMATION

Operating the machine at low temperatures Compacting during winter season depends on the content of fine particles and water in the soil being compacted. As the temperature drops below the freezing point, the soil becomes more solid and harder to compact.

At temperatures below 0 °C (32 °F), it is only possible to compact dry soils (and stony, loose materials), or carry out rapid compaction of non-frozen materials (before soil gets frozen).

Setting up the machine for operation at low temperatures: • Check concentration of the engine coolant.

• Replace the engine oil with one recommended for the given external temperature range.

• Use hydraulic oil of corresponding cinematic viscosity.

• Use winter diesel.

• Confirm that the battery has been recharged.

A precondition for proper starting at low temperatures is that the battery is OK. The machine can be used at its full capacity only after the fluids have been heated to their operating temperatures.

6-1

6 - WORKING OPERATIONS

Operating the machine at high temperatures and humidity Engine power decreases as air temperature and humidity increase. Because these two factors reduce engine power independently of one another, their impact can be described as follows: • With every 10 °C (50 °F) of temperature increase, power drops by up to 4 % (at constant humidity).

• With every 10 % of increased relative humidity, power drops by up to 2 % (at constant temperature).

At ambient temperatures when hydraulic oil temperature is constantly around 90 °C (194 °F), we recommend to replace the oil with the one with viscosity of 100 mm²/s.

6-2

6 - WORKING OPERATIONS

Operating the machine at high altitudes NOTICE: Engine power depends on the environment in which the machine is operating. The machine may be used up to a maximum altitude of 3658 m (12001 ft).

As altitude increases, the atmospheric pressure and specific gravity of intake air decrease, which in turn reduces engine performance.

6-3

6 - WORKING OPERATIONS

Operating the machine in extremely dusty environment NOTICE: When working in an extremely dusty environment, reduce the air filter element cleaning and replacement intervals, the cab dust filter replacement intervals and the cooler cleaning intervals.

The recommended cleaning interval is once a week.

6-4

6 - WORKING OPERATIONS

COMPACTION

Operating with vibration on compacted and hard materials WARNING Avoid injury and/or machine damage!

Prolonged operation in this mode is prohibited, as it could negatively impact operator health or cause machine damage.

Failure to comply could result in death or serious injury.

W1070B

During machine travel with vibration, the drums may lose contact with the materials being compacted (so called vibro–stroke) due to the high level of compaction of the underlying material or travel with vibration on hard materials.

This condition will come to light in the form of increased vibration transfer to the machine frame and onto the driver's control panel. Vibro–stroke can be partly eliminated through increased travel speed.

6-5

6 - WORKING OPERATIONS

Machine travel and reversing including vibration

SS12C334

6-6

1

6 - WORKING OPERATIONS

1. Adjust max. engine speed via the accelerator control (13).

2. Adjust travel speed via the speed potentiometer (2).

3. Use the drum selector switch (16) to choose vibration (front / both / rear).

4. Use the vibration amplitude selector switch (17) to choose high or low amplitude.

Manual vibration On/Off mode (MAN): 1. Use the switch (18) to turn the function On/Off. 2. Press the button (7) on the travel controller (1) to turn vibration On. 3. The indicator light on the cluster (28) comes on to signal the function is active.

4. Press the button (7) on the travel controller (1) again to turn vibration Off. NOTE: Manual (MAN) mode makes it possible to switch On vibration when the machine is stationary. The travel controllers (1) must be in position 0.

Automatic vibration ON/OFF mode (AUT): 1. Use the switch (18) to turn the function ON/OFF. 2. Press the button (7) on the travel controller (1) to turn vibration On. 3. The indicator light on the cluster (28) comes on to signal the vibration function is active.

NOTE: Vibration will automatically switch On at travel speeds over 0.5 km/h (0.3 mph).

Vibration will automatically switch Off at travel speeds below 0.5 km/h (0.3 mph).

Automatic vibration function remains enabled even after travel controllers (1) have been moved via position 0.

Vibration can be switched Off by shifting the travel controllers (1) to the neutral position (N).

WARNING Roll-over hazard!

Observe the maximum permissible gradient when driving uphill and across the slope.

The values given may be lower depending on traction conditions and the actual machine weight.

Failure to comply could result in death or serious injury.

W1067A

6-7

SS12C335

2

SS13F351

3

6 - WORKING OPERATIONS

Sprinkling

SS12C342

6-8

1

6 - WORKING OPERATIONS

This is used to sprinkle the machine drums.

1. Switch ON one of two sprinkling pumps via the sprinkling pumps selector switch (11).

2. The indicator light on cluster (29) will signal the activation of the sprinkling pump.

3. Use the potentiometer for sprinkling interval (10) to adjust sprinkling intensity within the MIN/MAX range. The watering intensity depends on the driving speed; the standing machine performs watering only if the potentiometer (10) is set to MAX. 4. Use the sprinkling button (9) for additional sprinkling of the drums before the machine runs on the bituminous surface being compacted.

NOTICE: Monitor water level in the tank during machine operation.

Green LEDs signal water level in the tank; red LED flashes when emptied to MIN. Make sure that you are using both pumps uniformly. You can switch between both pumps with the sprinkling pumps selector switch.

6-9

6 - WORKING OPERATIONS

6-10

7 - MAINTENANCE

7 - MAINTENANCE###_7_### GENERAL INFORMATION

Tightening torques Confirm regularly that no loosening of bolted connections has occurred.

Use the torque wrenches to do the tightening.

Thread size M6 M8 M8x1 M10 M10x1.25 M12 M12x1.25 M14 M14x1.5 M16 M16x1.5 M18 M18x1.5 M20 M20x1.5 M22 M22x1.5 M24 M24x2 M27 M27x2 M30 M30x2

For the screws 8.8 (8G) 10 N·m (7.4 lb ft) 24 N·m (25 lb ft) 19 N·m (14 lb ft) 48 N·m (35.4 lb ft) 38 N·m (28 lb ft) 83 N·m (61.2 lb ft) 66 N·m (48.7 lb ft) 132 N·m (97.3 lb ft) 106 N·m (78.2 lb ft) 200 N·m (147.5 lb ft) 160 N·m (118 lb ft) 275 N·m (202.8 lb ft) 220 N·m (162.2 lb ft) 390 N·m (287.6 lb ft) 312 N·m (230.1 lb ft) 530 N·m (390.9 lb ft) 425 N·m (313.4 lb ft) 675 N·m (497.8 lb ft) 540 N·m (398.2 lb ft) 995 N·m (733.8 lb ft) 795 N·m (586.3 lb ft) 1350 N·m (995.7 lb ft) 1080 N·m (796.6 lb ft)

For the screws 10.9 (10K) 14 N·m (10.3 lb ft) 34 N·m (25 lb ft) 27 N·m (19.9 lb ft) 67 N·m (49.4 lb ft) 54 N·m (39.8 lb ft) 117 N·m (86.2 lb ft) 94 N·m (69.3 lb ft) 185 N·m (136.4 lb ft) 148 N·m (109.1 lb ft) 285 N·m (210.2 lb ft) 228 N·m (168.1 lb ft) 390 N·m (287.6 lb ft) 312 N·m (230.1 lb ft) 550 N·m (405.6 lb ft) 440 N·m (324.5 lb ft) 745 N·m (549.4 lb ft) 590 N·m (435.1 lb ft) 950 N·m (700.6 lb ft) 760 N·m (560.5 lb ft) 1400 N·m (1032.5 lb ft) 1120 N·m (826 lb ft) 1900 N·m (1401.3 lb ft) 1520 N·m (1121 lb ft)

The figures given in the chart are torques at dry thread (with coefficient of friction = 0.14). These figures do not apply to a lubricated thread.

7-1

7 - MAINTENANCE

Chart showing the torques for cap nuts with sealing O-ring – hoses Wrench size 14 17

Thread size 12x1.5 14x1.5

19

16x1.5

22

18x1.5

24

20x1.5

27

22x1.5

30 32

24x1.5 26x1.5

36

30x2

41

36x2

50

42x2

50

45x2

Hose size 6 8 8 10 10 12 12 14 15 16 18 20 22 25 28 30 35 38 42

Nominal 20 N·m (15 lb ft) 38 N·m (28 lb ft)

Tightening torques Minimum 15 N·m (11 lb ft) 30 N·m (22 lb ft)

Maximum 25 N·m (18 lb ft) 45 N·m (33 lb ft)

45 N·m (33 lb ft)

38 N·m (28 lb ft)

52 N·m (38 lb ft)

51 N·m (38 lb ft)

43 N·m (32 lb ft)

58 N·m (43 lb ft)

58 N·m (43 lb ft)

50 N·m (37 lb ft)

65 N·m (48 lb ft)

74 N·m (55 lb ft)

60 N·m (44 lb ft)

88 N·m (65 lb ft)

74 N·m (55 lb ft) 105 N·m (77 lb ft)

60 N·m (44 lb ft) 85 N·m (63 lb ft)

88 N·m (65 lb ft) 125 N·m (92 lb ft)

135 N·m (100 lb ft)

115 N·m (85 lb ft)

155 N·m (114 lb ft)

166 N·m (122 lb ft) 140 N·m (103 lb ft) 192 N·m (142 lb ft) 240 N·m (177 lb ft) 210 N·m (155 lb ft) 270 N·m (199 lb ft) 290 N·m (214 lb ft) 255 N·m (188 lb ft) 325 N·m (240 lb ft) 330 N·m (243 lb ft) 280 N·m (207 lb ft) 380 N·m (280 lb ft)

7-2

7 - MAINTENANCE

Chart showing the torques for necks with sealing edge, or with flat gasket

Chart showing the torques for plugs with flat gasket

G-M G 1/8 G 1/4 G 3/8 G 1/2 G 3/4 G1 G 11/4 G 11/2

Tightening torque 25 N·m (18 lb ft) 40 N·m (30 lb ft) 95 N·m (70 lb ft) 130 N·m (96 lb ft) 250 N·m (184 lb ft) 400 N·m (295 lb ft) 600 N·m (443 lb ft) 800 N·m (590 lb ft)

G-M G 1/8 G 1/4 G 3/8 G 1/2 G 3/4 G1 G 11/4 G 11/2

Tightening torque 15 N·m (11 lb ft) 33 N·m (24 lb ft) 70 N·m (52 lb ft) 90 N·m (66 lb ft) 150 N·m (111 lb ft) 220 N·m (162 lb ft) 600 N·m (443 lb ft) 800 N·m (590 lb ft)

10 x 1 12 x 1.5 14 x 1.5 16 x 1.5 18 x 1.5 20 x 1.5 22 x 1.5 26 x1.5 27 x 1.5 33 x 1.5 42 x 1.5 48 x 1.5

25 N·m (18 lb ft) 30 N·m (22 lb ft) 50 N·m (37 lb ft) 60 N·m (44 lb ft) 60 N·m (44 lb ft) 140 N·m (103 lb ft) 140 N·m (103 lb ft) 220 N·m (162 lb ft) 250 N·m (184 lb ft) 400 N·m (295 lb ft) 600 N·m (443 lb ft) 800 N·m (590 lb ft)

10 x 1 12 x 1.5 14 x 1.5 16 x 1.5 18 x 1.5 20 x 1.5 22 x 1.5 26 x1.5 27 x 1.5 33 x 1.5 42 x 1.5 48 x 1.5

13 N·m (10 lb ft) 30 N·m (22 lb ft) 40 N·m (30 lb ft) 60 N·m (44 lb ft) 70 N·m (52 lb ft) 90 N·m (66 lb ft) 100 N·m (74 lb ft) 120 N·m (89 lb ft) 150 N·m (111 lb ft) 250 N·m (184 lb ft) 400 N·m (295 lb ft) 500 N·m (369 lb ft)

RAIL14COM0272AC

1

RAIL14COM0273AC

7-3

2

7 - MAINTENANCE

General specification - Biodiesel Fuels Fatty Acid Methyl Ester Biodiesel (Biodiesel Fuel) consists of a family of fuels derived from vegetable oils treated with methyl esters.

NOTICE: Biodiesel Fuel blends are approved for your engine only if they comply with EN14214 Specification Standards or ASTM D6751.

NOTICE: It is imperative that you check which blend is approved for your engine with your CASE CONSTRUCTION dealer. Be aware that the use of Biodiesel Fuel that does not comply with the Standards mentioned above could lead to severe damage to the engine and fuel system of your machine. The use of fuels that are not approved may void CASE CONSTRUCTION Warranty coverage.

Biodiesel Fuel Usage Conditions NOTICE: The Biodiesel Fuel must meet the fuel Specification mentioned above.

Biodiesel Fuel must be purchased from a trusted supplier that understands the product and maintains good fuel quality. Biodiesel Fuel must be pre-blended by the supplier. Mixing Biodiesel Fuels on-site can result in an incorrect mixture that can lead to problems with both engine and fuel system.

Engine performance is affected by the use of Biodiesel Fuel. There may be up to 12 % reduction in power or torque depending on the blend used.

NOTICE: DO NOT modify the engine and/or injection pump settings to recover the reduced performance.

The reduced power must be accepted if using any Biodiesel Fuel blend.

Some modification may be required to allow your engine to run Biodiesel Fuel. Consult you dealer for complete information on these modifications.

Biodiesel Fuel has a higher cloud point than Diesel Fuel.

NOTICE: The use of high Biodiesel Fuel blends are not recommended in cold weather conditions.

With Biodiesel Fuels, it may be necessary to change the engine oil, engine oil filter and fuel filter elements more frequently than with Diesel Fuels. Biodiesel Fuel can remove rust and particles from the inside of on-site fuel storage tanks that would normally adhere to the sides of the tank. Like particle deposits that commonly occur with Diesel Fuel, these particles can become trapped by the machine fuel filters, causing blockage and shortening filter life. In cold weather, this is more likely to happen. Consult your CASE CONSTRUCTION dealer for information on cold weather operation and proper maintenance intervals when using any Biodiesel Fuel blend.

When handling Biodiesel Fuel, care must be taken not to allow water into the fuel supply. Biodiesel Fuel will actually attract moisture from the atmosphere.

Fuel tanks must be kept as full as possible to limit the amount of air and water vapors in them. It may be necessary to drain the fuel filter water tap more frequently.

Potential oxidation and stability could be a problem with the fuel stored in the machine.

NOTICE: Machines must not be stored for more than three months with Biodiesel Fuel blends in the fuel system.

If long storage periods are necessary, the engine must run on Diesel Fuel for 20 hours to flush the Biodiesel Fuel out of the engine fuel system prior to storage.

NOTICE: Biodiesel Fuel must not be stored in on-site storage tanks for more than three months.

Any spillage of Biodiesel Fuel must be cleaned up immediately before it can cause damage to the environment and the paint finish of the machine.

Before using Biodiesel Fuel blends you should consult with your dealer to receive full information about the approved blend for your machine and any detailed conditions of its usage.

NOTICE: Be aware that not fulfilling the requirements and conditions of Biodiesel Fuel usage will void your machine’s CASE CONSTRUCTION Warranty coverage.

7-4

7 - MAINTENANCE

Lifting and lowering the hood WARNING Rotating parts!

Always shut the engine off and disconnect the master disconnect switch before opening the hood.

Failure to comply could result in death or serious injury.

W1072B

WARNING Heavy parts!

Keep your hands and body and all personnel clear of the machine hood as it closes.

Failure to comply could result in death or serious injury.

W1068A

1. Stop the machine.

2. Shut off the engine.

3. Disconnect the master disconnect switch.

SS12C094

1

SS12C095

2

SS12C355

3

The hand pump is used to lift or lower the hood.

It is located on the left-hand side of the rear frame.

Lift the hood: 1. Remove the control lever and insert it in the hand pump.

2. Turn the hood lifting valve clockwise to the stop. Do not tighten the valve with force.

3. Pump to lift the hood.

7-5

7 - MAINTENANCE

When lifted, secure the hood with the hydraulic cylinder valve against any descent.

NOTICE: Never turn the machine (right/left) when the hood is raised. Risk of damage to the hood and cab!

SS12C340

4

SS12C341

5

Lower the hood: 1. Unlock the hood via the hydraulic cylinder valve.

2. Turn the hood valve counterclockwise. The hood will then start to descend.

3. Confirm safe touchdown of the hood.

4. Remove the control lever and put it inside machine cab.

7-6

7 - MAINTENANCE

Fluids and lubricants NOTICE: While any company can perform the necessary maintenance or repairs on your equipment, CASE CONSTRUCTION strongly recommends that you use only CASE CONSTRUCTION dealers and products that meet given specifications. Improperly or incorrectly performed maintenance and repair voids the equipment warranty and may affect service intervals.

RECOMMENDED FLUIDS AND APPLICATION ENGINE - OIL Recommended oil: All seasons: CASE AKCELA NO. 1™ ENGINE OIL SAE 15W-40 Winter: CASE AKCELA NO. 1™ ENGINE OIL SAE 10W-30 Extreme cold weather TUTELA AUTO SUPREME™ ENGINE OIL SAE 5W-30 COOLING SYSTEM CNH XHD HEAVY DUTY COOLANT / ANTI-FREEZE antifreeze 50% water 50% HYDRAULIC SYSTEM CASE AKCELA HY-TRAN® ULTRA™ HYDRAULIC TRANSMISSION OIL FUEL TANK Ultra Low Sulfur Diesel (ULSD) Decanted and filtered diesel fuel (Sulfur not exceeding 15 mg/kg) STEERING JOINT BEARINGS, YOKE BEARINGS, STEERING SWIVEL PINS, SUSPENSIONS: TUTELA MULTI -PURPOSE EP GREASE 251H, GR-9

CASE CONSTRUCTIONSpecifications

INTERNATIONAL Specifications

MODELS

QUANTITY

MAT 3507

SAE 15W - 40 SAE 10W - 30 SAE 5W30 API CF-4 API CI4 API CJ-4

ALL

7 L (1.85 US gal)

ASTM D6210 Type 1-FF

ALL

24 L (6.34 US gal)

API GL-4 SAE 10W - ISO VG-46

ALL

56 L (14.8 US gal)

SAE ASTM EN590 ASTM D975

ALL

208 L (55 US gal)

NLGI 2

ALL

As required

ALL

2.75 L (0.73 US gal) 1000 L (264.17 US gal)

MAT 3505

MAT 3550

NOTE: To lubricate the speed reduction transmission, use the lubricant according to: ISO 6743/9 BDHB2 GLASS WASHER TANK SPRINKLING TANK

Water

–

ALL

AIR-CONDITIONING COMPRESSOR CNH PAG OIL or PAG SP20 BRAKE SYSTEM CASE AKCELA DOT 4 FLUID VIBRATION DRUM CASE AKCELA NO. 1™ ENGINE OIL SAE 15W-40

MAT 3507

ALL

Contact your dealer

SAE J1703 SAE J1704 ISO 4925 NHTSA 116-DOT 4

ALL

1.75 L (0.46 US gal)

SAE 15W - 40

ALL

2x 5 L (1.32 US gal)

7-7

7 - MAINTENANCE

PLANETARY FINAL DRIVE GEARBOX TUTELA HYPOIDE EP GEAR LUBE SAE 80W-90 or TUTELA HYPOIDE EP GEAR LUBE SAE 85W-140 TANDEM PUMP DRIVE GEARBOX TUTELA HYPOIDE EP GEAR LUBE SAE 80W-90

2x 2.5 L (0.66 US gal) MAT 3511

API GL-5 SAE 80W - 90 SAE 85W140

ALL

1.8 L (0.48 US gal)D

7-8

7 - MAINTENANCE

Engine oil Engine oil has been specified as per its performance classification and viscosity classification.

Performance classification under: American Petroleum Institute (API)

Viscosity classification The ambient temperature and type of operations at the place where the machine will be used are decisive in determining Society of Automotive Engineers (SAE) viscosity class.

• Exceeding the low temperature limit will not cause engine damage; but may cause some starting difficulties.

• It is convenient to use universal multi-range oils to avoid the need to change oil due to ambient temperature.

• It is possible to use a synthetic engine oil if the performance and viscosity classifications of the oil correspond to the recommended mineral oils.

• The oil change intervals used must be the same as those for mineral oils.

• To make starting at temperatures below 0 °C (32 °F) easier, the engine manufacturer recommends SAE 10W-30 oil.

7-9

7 - MAINTENANCE

NOTICE: Do not allow the upper temperature limit to be exceeded for long periods of time as this will reduce the capabilities of the oil.

When using oil API CG-4/SH, the oil change interval must be reduced by half, i.e. 125 h.

Viscosity diagram

SS12C358

7-10

1

7 - MAINTENANCE

Fuel

WARNING Fire hazard!

Do not add gasoline, alcohol, or blended fuels to diesel fuel, except as recommended in this manual.

Fuel combinations may increase fire and explosion hazards.

Failure to comply could result in death or serious injury.

W0401A

Use fuel that complies with the American Society for Testing and Materials (ASTM) D975 standard: Grade no. 2 fuel Fuel viscosity must be over 1.3 centi Stokes (cSt) at 40 °C (104 °F) to ensure proper liquidity characteristics and proper lubrication of fuel system components.

NOTICE: Check with your fuel supplier for the correct cold weather fuel.

Coolant

WARNING Chemical hazard!

Follow the instructions on the container when handling anti-freeze.

Failure to comply could result in death or serious injury.

W1109A

Use antifreeze in all seasons to protect the cooling system from corrosion and all risk of freezing.

For areas where ambient temperature is over -36 °C (-32.8 °F), use a blend of 50 % ethylene-gylcol based antifreeze.

For areas where the temperature is below -36 °C (-32.8 °F), it is advisable to use a blend of 40 % water and 60 % antifreeze.

NOTICE: Do not use coolant with an antifreeze concentration greater than 50 %. Point of congelation is -36 °C (-33 °F) and the boiling point is 110 °C (230 °F), unless absolutely required.

Never use an antifreeze concentration over 68 %!

We do not recommend the blending of antifreeze agents. Blending various types of coolant may cause loss of anticorrosion properties.

Always check the antifreeze concentration of the coolant with a refractometer before the winter season starts.

Hydraulic oil Only hydraulic oil CASE AKCELA HY-TRAN® ULTRA™ HYDRAULIC TRANSMISSION OIL may be used for the machine’s hydraulic system.

Fill the machine with hydraulic oil of cinematic viscosity 68 mm² per second at 40 °C (104 °F), i.e. ISO VG 68. This oil is most appropriate for use within the widest range of ambient temperatures.

Synthetic hydraulic oil It is possible to fill the hydraulic system with synthetic oil for which any leakage will be completely biodegraded via microorganisms found in water and soil.

NOTICE: Always consult with the oil manufacturer or dealer before switching from mineral oil to synthetic oil or mixing oils of various brands!

7-11

7 - MAINTENANCE

Transmission fluid Use high-quality oil corresponding to API GL-5, or EP or MIL-L-2105 D to lubricate gearbox, pumps and drum reductors.

Use TUTELA HYPOIDE SSL SYNTHETIC GEAR LUBE SAE 75W-90 fluid for outdoor temperature range -10 - 30 °C (14 86 °F). or use TUTELA HYPOIDE SSL SYNTHETIC GEAR LUBE SAE 80W-140 fluid for outdoor temperature range 20 - 45 °C (68 - 113 °F).

NOTICE: Operating temperature of oil should never exceed 85 - 90 °C (185 - 194 °F).

Brake fluid The fluid should comply with international specifications DOT3. It is mixable with brake fluids of all brands that comply with these specifications. Brake fluid is designed for brake systems that operate at ambient temperatures from -50 °C (-58 °F) to 60 °C (140 °F) and at operating temperatures from -50 °C (-58 °F) to 205 °C (401 °F).

NOTICE: Brake fluid that corresponds to the international classification DOT 4 may also be used for the brake system.

Lube grease Use plastic lubricant with lithium content to lubricate the machine: Case Akcela Extreme pressure grease moly To lubricate the speed reduction transmission, use the lubricant according to: ISO 6743/9 BDHB2

Washer fluid Use clean water at a temperature of no lower than 0 °C (32 °F) when filling the washer fluid reservoir. We recommend the use of washer fluid with antifreeze for motor vehicle windshield washers at the ratio necessitated by machine lubricating conditions.

NOTICE: When there is a risk that temperatures will drop below 0 °C (32 °F), add antifreeze agent or drain the water!

Drum cooling liquid Use antifreeze in all seasons to protect the cooling system from corrosion and all risk of freezing.

7-12

7 - MAINTENANCE

Engine oil viscosity — Recommended operating temperature range Engine oil has been specified as per its performance classification and viscosity classification.

Performance classification Considering emission requirements for Tier 4 interim, CASE CONSTRUCTION requires so that only oils certificated

by CASE CONSTRUCTION and engine manufacturers are used.

You can find the engine manufacturers recommended list of engine oils at the website of the engine manufacturer Deutz (www. deutz.com).

Viscosity classification To determine SAE (Society of Automotive Engineers) viscosity class, the ambient temperature and type of operation in place of usage of the machine are decisive.

NOTE: Exceeding of the lower temperature limit does not damage the engine, it may only cause starting problems.

Use the below table as a reference while selecting the correct engine oil for your machine. Contact your dealer for any information.

CJ-4 Oils – Tier 4i emissions equipped machines

(H)

0W-40 CJ-4 UNITEK to MAT3521

(H)

API CJ–4 0W-40 (H)

10W-40 CJ-4 UNITEK to CNH MAT3521

(H)

API CJ–4 10W-40 (H)

15W-40 CJ-4 UNITEK to CNH MAT3521

(H)

-40 °C -40 °F

-30 °C -22 °F

-20 °C -4 °F

-10 °C 14 °F

API CJ–4 15W-40

0 °C 32 °F

10 °C 50 °F

20 °C 68 °F

30 °C 86 °F

40 °C 104 °F

50 °C 122 °F

(H) Engine oil pan or coolant block heater recommended in this range NOTICE: Reduce the engine oil change frequency to half if the engine needs to be operated below -10 °C (14 °F) or if the engine oil temperature remains below 60 °C (140 °F) during the machine operation.

7-13

7 - MAINTENANCE

Lubrication and maintenance WARNING Maintenance hazard!

Before performing any maintenance or inspection: -position machine on a firm, level surface -turn off the engine -remove the ignition key -secure the machine (wheels chocked) -disconnect the wiring (unless instructed otherwise) Failure to comply could result in death or serious injury.

W1071A

Perform lubrication and maintenance at regularly repeated intervals as per the data reading on the counter of hours actually worked.

SS12C360

1

This manual includes only the basic information about the engine. Other information is given in the “Engine Operation and Maintenance Manual”, which is part of documentation supplied with the machine.

Removed or loose bolts, plugs, threaded joints of the hydraulics, etc. must be tightened to the torque specified in the tables (see 7-1), unless a different value is given with the relevant operation.

7-14

7 - MAINTENANCE

Lubrication chart

SS12D410

1

Engine oil

Grease

Hydraulic oil

Transmission oil

Top up

Grease

Change fluid

7-15

7 - MAINTENANCE

MAINTENANCE CHART

Maintenance chart Lubricate Cleaning Change fluid Filling Check

Replace Bleed Drain fluid Adjust

Maintenance action AFTER 20 HOURS OF OPERATION (DAILY) Engine oil level Engine coolant level Engine belts Cleaning fan Crankcase breather pipe Air filter vacuum valve Fuel tank level Hydraulic oil level Water tank Controls and alarms

7-18 7-20 7-22 7-23 7-24 7-25 7-26 7-27 7-28 7-29 AFTER 250 HOURS OF OPERATION (3 MONTH) Engine oil 7-32 7-36 Engine intake manifold Engine cooling circuit 7-37 7-38 Gearbox oil level Battery 7-40 7-41 Air filter sensor 7-42 Water filter 7-44 Grease points 7-47 Air-conditioning refrigerant level AFTER 500 HOURS OF OPERATION (6 MONTH) 7-48 Engine fuel filter Engine coolant concentration 7-50 Air-conditioning system 7-51 Wiring 7-52 AFTER 1000 HOURS OF OPERATION (1 YEAR) Engine belts 7-53 7-54 Gearbox oil Vibrations system oil 7-56 7-57 Suspension and silencing system Fuel tank 7-59 Water tank 7-60 Air-conditioning compressor drive belt 7-61 7-62 Hydraulic oil and filter AFTER 2000 HOURS OF OPERATION (2 YEARS) Engine coolant 7-66 Valve clearance 7-70 MAINTENANCE AS REQUIRED Fuel system 7-71 7-72 Air filter element 7-75 Water seperator 7-76 Clean the coolers 7-77 Cab ventilation air filter 7-78 Drain water from the sprinkling circuit before winter season 7-16

Page no.

7 - MAINTENANCE

Lubricate Cleaning Change fluid Filling Check

Replace Bleed Drain fluid Adjust

Maintenance action

Page no.

7-80 7-82 7-83

Scrapers Machine cleaning Air-conditioning condenser ELECTRICAL SYSTEM Fuses

7-84

7-17

7 - MAINTENANCE

AFTER 20 HOURS OF OPERATION (DAILY)

Engine oil level 1. Pull out the oil dipstick (1) and wipe it.

NOTICE: If the engine was running, wait 3 min to allow the oil to drain to the sump.

Do not run the engine unless it has the correct level of engine oil.

SS12C361

1

SS12C362

2

SS12C363

3

2. Reinsert it all the way and pull it out again to read the oil level.

NOTICE: The low mark shows the lowest permitted oil level and the high mark shows the highest permitted level.

Make sure the level is between the marks stamped on the dipstick.

The amount of oil between the low and high mark is 1.5 L (0.4 US gal).

3. Fill oil through the filler neck with the filler plug (2) removed.

NOTICE: After refilling, wait 3 min to allow the oil to drain to the sump before checking the level.

7-18

7 - MAINTENANCE

Oil specification and capacity Use CASE AKCELA NO. 1™ ENGINE OIL SAE 15W-40 Engine oil SAE 15W - 40 (All seasons) / CASE AKCELA NO. 1™ ENGINE OIL SAE 10W-30 Engine oil SAE 10W - 30 (Winter), MAT 3507 engine oil or an oil meeting the following specification: • SAE 10W - 30 • SAE 5W30 • API CF-4 • API CI4 • API CJ-4 NOTE: A higher quality oil is accepted.

NOTICE: For machines operating in cold regions, refer to Page 7-13.

Use TUTELA AUTO SUPREME™ ENGINE OIL SAE 5W-30 engine oil ( SAE 5W30) if operating in extreme cold weather Engine oil capacity: 7 L (1.85 US gal)

7-19

7 - MAINTENANCE

Engine coolant level WARNING Hot liquid under pressure!

Never remove the filler cap or the recovery tank cap while the engine is running or the coolant is hot.

Let the system cool. Turn the filler cap to the first notch and allow any pressure to escape, and then remove the filler cap. Loosen the recovery tank cap slowly to allow any pressure to escape.

Failure to comply could result in death or serious injury.

W0296A

WARNING Burn hazard!

Hot coolant can spray and scald if you remove the radiator or deaeration tank cap while the system is hot. To remove the cap: allow the system to cool, turn the cap to the first notch, and wait for all pressure to release. Remove the cap only after all pressure has released.

Failure to comply could result in death or serious injury.

W0367A

WARNING Burn hazard!

Do not handle any service fluid (engine coolant, engine oil, hydraulic oil, etc.) at temperatures that exceed 49 °C (120 °F). Allow fluids to cool before proceeding.

Failure to comply could result in death or serious injury.

W0330B

SS12C364

1

SS12C366

2

SS12C365

3

1. Before filling, visually inspect the current level.

2. Fill through the filler neck (1).

7-20

7 - MAINTENANCE

3. Keep the level between the MIN and MAX marks.

NOTICE: High fluid loss may indicate a leak. Find any cooling system leakage and repair the cause.

SS12C366

Coolant specification and capacity Use CNH XHD HEAVY DUTY COOLANT / ANTI-FREEZE or a coolant meeting the following specification: • ASTM D6210 Type 1-FF NOTE: CASE AKCELA PREMIUM ANTI-FREEZE can also be used.

The coolant is a water and antifreeze mixture containing: • 50% water • 50% antifreeze The quality of the water should not exceed following limits: • Total hardness: 0.03% • Chlorides: 0.01% • Sulfates: 0.01% Capacity: 24 L (6.34 US gal)

7-21

4

7 - MAINTENANCE

Engine belts Visually inspect the belt for any damage. Cracks perpendicular to the belt width are not considered damage.

SS12C367

1

SS12C368

2

NOTICE: If longitudinal cracks appear on the belt, if belt edges are shattered or if there are extracted parts of material, then the belt must be replaced.

7-22

7 - MAINTENANCE

Cleaning fan Visually inspect the fan. If damaged (e.g. missing parts of material, cracks, shape changes, etc.), replace the fan.

SS12C372

7-23

1

7 - MAINTENANCE

Crankcase breather pipe Check crankcase breather pipe to ensure it is not clogged with deposits, fragments or chips or frozen with ice in the winter.

SS12C369

1

SS12C370

2

NOTICE: Shorten the intervals if operating the machine during the low-temperature season or in low temperature conditions.

7-24

7 - MAINTENANCE

Air filter vacuum valve Clean the exit slit. Press to remove any trapped dust.

Any dust trapped in the dust valve will automatically be emptied while the machine is running.

NOTICE: Do not operate the machine if the dust valve is damaged.

If air filter vacuum valve is damaged, replace it with a new one of the identical type!

SS12C371

7-25

1

7 - MAINTENANCE

Fuel tank level WARNING Fuel vapors are explosive and flammable.

Do not smoke while handling fuel. Keep fuel away from flames or sparks. Shut off engine and remove key before servicing. Always work in a well-ventilated area. Clean up spilled fuel immediately.

Failure to comply could result in death or serious injury.

W0904A

1. Check the amount of fuel as indicated by the LEDs on the left-hand cluster. Fill fuel as necessary.

Minimal amount of fuel is indicated by the red LED flashing.

SS12C373

1

SS12C374

2

2. Clean the tank filler cap (1) and filler neck (2).

3. Unlock the tank filler cap lock, turn the filler cap and remove it.

4. Refill the tank up to the bottom edge of the filler neck via the strainer.

NOTE: The fuel tank capacity is 208 L (55 US gal).

7-26

7 - MAINTENANCE

Hydraulic oil level 1. Lift the hood. Check the oil level in the oil gauge.

2. Fill up oil through the filler port (2).

NOTICE: The oil level must always be visible in oil gauge. If there is significant oil loss, determine the cause of hydraulic system leakage (leaks through hose screw joints, screwed fitting of hydroelectric generators or of hydraulic motors, etc.), and repair the defects.

SS12C375

Hydraulic oil specifications: NOTICE: Oil quality and cleanliness are of utmost importance for the reliability and life of the hydraulic system. Deviation from the prescribed oil specification may lead to severe damage and void warranty.

Use CASE AKCELA HY-TRAN® ULTRA™ HYDRAULIC TRANSMISSION OIL, MAT 3505 or an oil meeting the following specification: • API GL-4 • SAE 10W - ISO VG-46 or use TUTELA HYDROSYSTEM AW 46 , MAT 3508 or an oil meeting the following specification: • DIN 51524 PART 3 HV46 • ISO VG-46 Only for machine that operate in hot environments, CASE AKCELA AW HYDRAULIC FLUID 68 HV ( MAT 3508) hydraulic oil or an oil meeting the following specification is recommended: • DIN 51524 PART 3 HV68 • ISO VG-68 NOTICE: Consult your dealer for the correct oil specification to be used.

Capacity: Hydraulic systems: 56 L (14.79 US gal)

7-27

1

7 - MAINTENANCE

Water tank 1. Check the water level on the right-hand cluster. This is indicated by LEDs. Refill water if necessary.

Minimal amount of water is indicated by the red LED flashing.

SS12C377

1

SS12C378

2

2. Remove the cap (1) and refill with clean water via the strainer (2).

NOTICE: Before the winter period, drain water from the water tank and sprinkling system (See Page 7-78).

7-28

7 - MAINTENANCE

Controls and alarms 1.

Turn the ignition key to position I.

2.

An automatic lighting function check occurs on the left-hand and right-hand clusters. The indicator lights go On during this period.

SS12C379

1

SS12C380

2

SS12C381

3

3. All of the indicator lights on the right-hand cluster then go Off while the following lights on the left-hand cluster remain On: (1) - Indicator light for travel controller in neutral position (2) - Brake alarm indicator light (3) - Battery charging indicator light

4. In addition, test whether the switches (22) to (26), and the combined switch (19) work.

NOTE: When the lights are switched On, the brightness of the indicator lights on clusters reduces.

7-29

7 - MAINTENANCE

WARNING Hazard to bystanders!

Always sound the horn before starting the machine. Make sure the work area is clear of other persons, domestic animals, tools, etc. before you operate the machine. Never allow anyone in the work area during machine operation.

Failure to comply could result in death or serious injury.

W0304A

5. Start the engine.

6. The following indicator light on the left-hand cluster must go Off: - Battery charging indicator light

SS12D411

4

SS12C386

5

NOTE: If the engine is not started within 10 s of the ignition key being turned to position I, an acoustic signal will start to sound (to warn the operator against possible battery discharge).

Start moving the machine 1.

The following lights on the left-hand cluster must go Off: (1) - Indicator light for travel controller in neutral position (2) - Brake alarm indicator light

7-30

7 - MAINTENANCE

Emergency brake button function WARNING Hazard to bystanders!

Always sound the horn before starting the machine. Make sure the work area is clear of other persons, domestic animals, tools, etc. before you operate the machine. Never allow anyone in the work area during machine operation.

Failure to comply could result in death or serious injury.

W0304A

1.

Check whether emergency brake (8) works.

2.

The engine stalls.

3.

The following indicator lights on the left-hand cluster remain On: - Seat switch indicator light - Parking brake indicator light - Battery charging indicator light

4.

When the travel controller (1) is shifted to the neutral position (N), the seat switch indicator light goes Off and the neutral position indicator light turns On. You can now start the engine again.

SS12C387

6

SS12C388

7

NOTICE: During operation, continuously check the instruments and indicator lights.

Promptly repair any faults!

7-31

7 - MAINTENANCE

AFTER 250 HOURS OF OPERATION (3 MONTH)

Engine oil WARNING Burn hazard!

Do not handle any service fluid (engine coolant, engine oil, hydraulic oil, etc.) at temperatures that exceed 49 °C (120 °F). Allow fluids to cool before proceeding.

Failure to comply could result in death or serious injury.

W0330B

WARNING Chemical hazard!

When handling fuel, lubricants, and other service chemicals, follow the manufacturer's instructions.

Wear Personal Protective Equipment (PPE) as instructed. Do not smoke or use open flame. Collect fluids in proper containers. Obey all local and environmental regulations when disposing of chemicals.

Failure to comply could result in death or serious injury.

W0371A

1. Prepare an appropriate container with a capacity of 8 L (2.1 US gal). Remove the drain plug (1) and let the oil flow out into the container.

NOTICE: Collect drained oil and do not let it soak into the ground.

SS12C383

1

SS12D412

2

2. Clean the surface around the oil filter head and remove the filter.

7-32

7 - MAINTENANCE

3. Clean the seating face for the filter gasket.

SS12C385

3

SS13F339

4

SS12C389

5

SS12C390

6

4. Take a new filter an fill it with clean engine oil.

5. Use the same type of filter and apply a little oil across the rubber gasket on the filter.

6. Position the filter on the filter head and tighten properly by hand.

NOTICE: Do not tighten the filter too hard as this could damage its thread and gasket.

7. Check the drain plug gasket; replace if damaged.

8. Check the thread and clean the seating face of the plug gasket.

7-33

7 - MAINTENANCE

9. Reinstall the plug (1).

SS12C383

7

SS12C363

8

SS12C393

9

10. Fill the engine with clean motor oil through the filler neck (2).

NOTICE: Fill up to the top mark on the dipstick. Once the oil is changed, start the engine and let it run at higher idle speed for 2 - 3 min. Stop the engine and wait for 3 min for the oil to drain into the crankcase, then check to ensure the proper oil level.

Oil specification and capacity Use CASE AKCELA NO. 1™ ENGINE OIL SAE 15W-40 Engine oil SAE 15W - 40 (All seasons) / CASE AKCELA NO. 1™ ENGINE OIL SAE 10W-30 Engine oil SAE 10W - 30 (Winter), MAT 3507 engine oil or an oil meeting the following specification: • SAE 10W - 30 • SAE 5W30 • API CF-4 • API CI4 • API CJ-4 NOTE: A higher quality oil is accepted.

NOTICE: For machines operating in cold regions, refer to Page 7-13.

7-34

7 - MAINTENANCE

Use TUTELA AUTO SUPREME™ ENGINE OIL SAE 5W-30 engine oil ( SAE 5W30) if operating in extreme cold weather Engine oil capacity: 7 L (1.85 US gal)

7-35

7 - MAINTENANCE

Engine intake manifold 1. Check the pipes and clamps.

NOTICE: Do not operate the machine if pipes and clamps are damaged!

SS12C394

1

SS12C395

2

2. Check the connection between the hood and air filter for leaks.

If applicable, replace a damaged gasket with a new one.

7-36

7 - MAINTENANCE

Engine cooling circuit 1. Check the cooling circuit for leaks. Confirm that no pipes are damaged and no clamps are missing.

SS12C396

1

SS12C397

2

SS12C398

3

2. Check that oil cooling and radiator fins are not fouled.

If the fins are fouled then clean them, for instance by purging the coolers with compressed air (steam or hot water). See Page 7-76.

7-37

7 - MAINTENANCE

Gearbox oil level WARNING Hot surface possible!

Wait for all components to cool before performing any operation.

Failure to comply could result in death or serious injury.

W0251A

Planetary final drive gearbox 1.

Clean the area around the check plug (1).

2.

Unscrew the plug (1) and check the fluid level. The fluid level must reach the checking opening or flow out slightly.

3.

If necessary, refill fluid through the filler plug (2).

4.

Clean and reinstall the plugs. Check the transmission for leaks.

SS12D414

1

SS12C400

2

SS12C401

3

Tandem pump drive gearbox 1. Check the fluid level on the check gauge of the plug (3).

– Remove the plug (3) and wipe the check gauge clean.

– Insert and remove the check gauge to measure the fluid level.

2. If required, fill fluid to the upper gauge mark.

NOTICE: Keep the oil level at the upper mark.

7-38

7 - MAINTENANCE

Gearbox oil specification and capacities Use TUTELA HYPOIDE EP GEAR LUBE SAE 80W-90, MAT 3511gear oil or an oil meeting the following specification: • API GL-5 • SAE 80W - 90

Capacities Planetary final drive gearbox (each): 2.5 L (0.66 US gal) Tandem pump drive gearbox: 1.8 L (0.48 US gal)

7-39

7 - MAINTENANCE

Battery WARNING Hazardous chemicals!

Battery electrolyte contains sulfuric acid. Contact with skin and eyes could result in severe irritation and burns. Always wear splash-proof goggles and protective clothing (gloves and aprons). Wash hands after handling.

Failure to comply could result in death or serious injury.

W0006A

NOTICE: Follow the battery manufacturer’s manual when working with the battery!

Unless the machine is going to be used for a couple of months during the winter season, remove the battery and store it in a manner that protects it from frost. Inspect the battery and its state of charge before storing and for the period it is stored.

Replenish distilled water just before operating the machine or before battery recharging.

Open the battery plugs before recharging.

Refill the battery with distilled water only - never with acid.

Flush spilled electrolyte with water and neutralize with lime.

Keep the battery dry and clean.

Once the battery has reached the end of its service life, submit it for proper disposal.

1. Stop the engine and use the master disconnect switch to disconnect the wiring.

2. Remove the platform step above the battery.

SS12C094

1

SS12C403

2

3. Clean the battery surface.

4. Inspect the condition of the poles and terminals (1).

Clean the poles and terminals. Apply a thin layer of grease to the terminals.

5. Check battery's state of charge.

7-40

7 - MAINTENANCE

Air filter sensor NOTICE: Always inspect when cleaning the intake air prefilter!

Do not use thin paper to cover it – beware of intake hole clogging!

1.

Adjust the engine speed to around 1500 RPM.

2.

Remove the engine intake cover.

3.

Cover the air filter suction hole on the engine hood.

SS12C404

1

SS12C405

2

SS12C406

3

4. Once covered, the indicator light for air filter clogged should light up.

5. If the indicator light does not light up, check the vacuum switch, connectors, and feed cables.

7-41

7 - MAINTENANCE

Water filter 1. Cut off the water supply through the valve.

SS12C407

1

SS12C408

2

2. Remove the sprinkler filter reservoir (1).

Replace the strainer (2) and clean it.

7-42

7 - MAINTENANCE

3. Remove an clean the sprinkler strainers (3).

7-43

SS13F364

3

SS13F365

4

SS13F363

5

7 - MAINTENANCE

Grease points 1.

Remove the caps from the grease nipples.

2.

Step by step, put the grease nipple under high pressure and lubricate until the old grease starts pouring out.

3.

Reinstall the grease nipple caps.

SS12C412

1

SS12C413

2

SS12C414

3

SS12C415

4

Steering joint • Upper bearings No. of grease fittings: 2 • Lower bearings No. of grease fittings: 2 • Main bearings No. of grease fittings: 2

Steering cylinders • Pins No. of grease fittings: 6

7-44

7 - MAINTENANCE

Hood lifting cylinders • Upper pins No. of grease fittings: 2 • Lower pins No. of grease fittings: 2

SS12C416

5

SS12C417

6

SS12C418

7

SS12C419

8

Edge cutter cylinder • Pins No. of grease fittings: 2

Cab door hinge pins • Pins No. of grease points: 8

7-45

7 - MAINTENANCE

Grease specifications Use TUTELA MULTI -PURPOSE EP GREASE 251H, GR-9 ( MAT 3550) or a grease which meets the following standard: • NLGI 2 NOTE: CASE AKCELA 251H EP MULTI-PURPOSE GREASE can also be used.

7-46

7 - MAINTENANCE

Air-conditioning refrigerant level WARNING Maintenance hazard!

Never try to service the air-conditioning system yourself. Contact your dealer for service.

Failure to comply could result in death or serious injury.

W0268A

1.

Lift off the engine hood.

2.

Check the hole after 10 - 15 min of operation with the air-conditioning system on and at an idle engine speed (with the IDLE switch ON). The flowing coolant must be transparent. Fogging or foam indicates the lack of coolant and decreased unit functionality.

3.

Check the tightness of hoses, joints, and compressor for any leakage of the coolant.

NOTE: Flying through of some bubbles is unimportant. An agent reducing the wearing of the compressor and containing the fluorescent dye is added to the oil in the compressor. The agent colors the coolant and indicates the place of leakage.

7-47

SS12C496

1

7 - MAINTENANCE

AFTER 500 HOURS OF OPERATION (6 MONTH)

Engine fuel filter WARNING Fuel vapors are explosive and flammable.

Do not smoke while handling fuel. Keep fuel away from flames or sparks. Shut off engine and remove key before servicing. Always work in a well-ventilated area. Clean up spilled fuel immediately.

Failure to comply could result in death or serious injury.

W0904A

NOTE: Dispose of all fluids, filters, and containers in an environmentally safe manner in accordance with local laws and regulations. Check with local environmental and recycling centers or your dealer for correct disposal information.

NOTICE: Use genuine filters when required. Refer to the Parts Catalog.

Use only diesel fuel Grade no. 2 fuel Do not tighten the filter too much, as this could damage its thread and gasket.

Prevent fuel from leaking into the soil.

1. Close fuel tank valves.

SS12D415

1

SS12C421

2

SS12C385

3

2. Clean the fuel filter.

3. Remove the filter.

4. Clean the sealing face of the filter holder.

7-48

7 - MAINTENANCE

5. Fill the new filter with clean fuel and lubricate the O-ring with clean oil.

6. Screw the filter by hand until the gasket gets seated and then tighten by another half-turn.

7. Open fuel tank valves.

SS12C390

4

SS12C424

5

Fuel prefilter: 1.

Disconnect the water separator sensor and proceed as described in the previous text.

2.

Connect the sensor connector.

3.

Inspect the filter for leaks with the engine started.

NOTE: Unless filters are filled with fuel when replacing them, bleed the fuel system (See Page 7-71).

7-49

7 - MAINTENANCE

Engine coolant concentration WARNING Hot liquid under pressure!

Never remove the filler cap or the recovery tank cap while the engine is running or the coolant is hot.

Let the system cool. Turn the filler cap to the first notch and allow any pressure to escape, and then remove the filler cap. Loosen the recovery tank cap slowly to allow any pressure to escape.

Failure to comply could result in death or serious injury.

W0296A

WARNING Burn hazard!

Do not handle any service fluid (engine coolant, engine oil, hydraulic oil, etc.) at temperatures that exceed 49 °C (120 °F). Allow fluids to cool before proceeding.

Failure to comply could result in death or serious injury.

W0330B

NOTICE: Always inspect before the winter season. If the concentration is not sufficient for -36 °C (-33 °F), adjust the concentration by adding antifreeze to the cooling system. Use only antifreeze.

Check the concentration using a refractometer.

SS12D505

Coolant specification and capacity Use CNH XHD HEAVY DUTY COOLANT / ANTI-FREEZE or a coolant meeting the following specification: • ASTM D6210 Type 1-FF NOTE: CASE AKCELA PREMIUM ANTI-FREEZE can also be used.

NOTICE: Do not use the Antifreeze water mixture for this procedure.

System Capacity: 11.5 L (3.04 US gal)

7-50

1

7 - MAINTENANCE

Air-conditioning system WARNING Maintenance hazard!

Never try to service the air-conditioning system yourself. Contact your dealer for service.

Failure to comply could result in death or serious injury.

W0268A

1. Check the ends of the hoses of the condensate from the evaporator. When working in the dusty environment, perform the check more frequently.

7-51

7 - MAINTENANCE

Wiring 1. Check for any damage to cables, connectors, protective hoses, and their fastening, especially if in the vicinity of hot surfaces and moving parts of the machine including the engine. Replace damaged parts. Use only original spare parts.

7-52

7 - MAINTENANCE

AFTER 1000 HOURS OF OPERATION (1 YEAR)

Engine belts WARNING Rotating parts!

The engine is running. Keep clear of rotating fans and belts.

Failure to comply could result in death or serious injury.

W0275A

WARNING Hot surface possible!

Wait for all components to cool before performing any operation.

Failure to comply could result in death or serious injury.

W0251A

1.

With the engine running, visually check the alternator pulley (1) and the crankshaft (2) to confirm they do not oscillate.

SS12C426

1

SS12C368

2

SS12D568

3

Check belt tension and belt wear: 1. Use the parking brake to secure the machine.

2. Use your thumb to press the spot where belt length between the pulleys is the longest using 110 N (25 lb) strength.

3. Max. slack is 10 mm (0.39 in).

4. Visually inspect the belt.

5. If longitudinal cracks appear on the belt, if belt edges are shattered or if there are extracted parts of material, then the belt must be replaced.

Belt tension: 1. Loosen the bolts and move the alternator to increase belt tension.

2. Tighten the bolts when the required belt tension is achieved.

7-53

7 - MAINTENANCE

Gearbox oil WARNING Hot surface possible!

Wait for all components to cool before performing any operation.

Failure to comply could result in death or serious injury.

W0251A

NOTICE: Dispose of all fluids, filters, and containers in an environmentally safe manner in accordance with local laws and regulations. Check with local environmental and recycling centers or your dealer for correct disposal information.

Drum transmission: 1.

Clean the area around the plugs.

2.

Position a container with adequate capacity under the drain plug (3) (Approximate drain volume: 3 L (0.8 US gal).

3.

Unscrew all plugs (1), (2) and (3) and let the oil drain.

4.

Install the drain plug (3) once draining is complete.

5.

Fill the recommended oil through the filler plug (2).

6.

Check the oil level in the checking opening (1). The fluid level must reach the lower edge of the opening or flow out slightly.

7.

Install the plugs (1) and (2) and replace damaged plug seals.

8.

Fill with oil.

SS12D506

1

SS12C430

2

SS12C431

3

NOTICE: Perform the first oil change after 200 h of operation.

Prevent fluid from leaking to the soil.

Transmission - pump drive: 1.

Position the roller on a solid flat surface.

2.

Clean the area around the plugs (1) and (2) (see Figure 3).

3.

Prepare a suitable container with a volume of approximately 2 L (0.53 US gal).

4.

Position the container under the drain plug (1).

5.

Unscrew the plug (1) and let the fluid flow out.

6.

Upon completion, reinstall the drain plug (1).

7. Fill the recommended fluid through the filler plug (2).

8. Check the fluid level on the check gauge of the plug (2).

NOTICE: Perform the first fluid change after 200 h of operation.

Keep the fluid level at the upper mark.

Prevent fluid from leaking to the soil.

7-54

7 - MAINTENANCE

9.

Unscrew the check gauge and check the level.

10. If required, fill fluid to the upper gauge mark.

11. Fill with oil.

SS12C401

Oil specification Use CASE AKCELA GEAR 135 H EP 80W-90 or an oil that's confirms to the following standard: 1.

API GL-5

2.

SAE 80W - 90

7-55

4

7 - MAINTENANCE

Vibrations system oil NOTICE: Let the drained oil cool down below 60 °C (140 °F). Changing the oil when it is warm will remove more containments. Prevent oil from leaking into the ground.

Dispose of all fluids, filters, and containers in an environmentally safe manner in accordance with local laws and regulations. Check with local environmental and recycling centers or your dealer for correct disposal information.

1.

Position the roller on a solid flat surface so that the drain and filler plug (2) is in its lowest position and the inspection plug (1) in its highest position. See Figure 1.

2.

Prepare a suitable container with a volume of approximately 6 L (1.6 US gal) and place it under the draining site.

3.

Unscrew all the plugs (1) and (2) and let oil flow out.

4.

By means of driving the machine, position the roller so that the drain and filler plug (2) is in its highest position and the inspection plug (1) in its lowest position. See Figure 2.

5.

Pour in the oil through the filler and drain hole (2) up to edge of the inspection hole (1).

6.

Install the plugs (1) and (2).

Oil specification and capacity Use CASE AKCELA NO. 1™ ENGINE OIL SAE 15W-40 Engine oil SAE 15W - 40 (All seasons) / CASE AKCELA NO. 1™ ENGINE OIL SAE 10W-30 Engine oil SAE 10W - 30 (Winter), MAT 3507 engine oil or an oil meeting the following specification: • SAE 10W - 30 • SAE 5W30 • API CF-4 • API CI4 • API CJ-4 NOTE: A higher quality oil is accepted.

Use TUTELA AUTO SUPREME™ ENGINE OIL SAE 5W-30 engine oil ( SAE 5W30) if operating in extreme cold weather Capacity: 2 x 5 L (1.32 US gal)

7-56

SS12C433

1

SS12C434

2

7 - MAINTENANCE

Suspension and silencing system 1. Check the condition of rubber-metal components and the bond between metal and rubber.

2. Check the tightening of bolts and nuts. See page 7-1 for torque specifications.

3. Replace damaged parts.

Number of drum mounting bushes: 2 x 10

SS12C435

1

SS12C436

2

SS12C437

3

Number of cab mounting bushes: 4

7-57

7 - MAINTENANCE

Number of engine mounting bushes: 3

SS12C438

4

SS12D507

5

SS12C440

6

Number of battery mounting bushes: 4

Number of radiator mounting bushes: 6

7-58

7 - MAINTENANCE

Fuel tank WARNING Fuel vapors are explosive and flammable.

Do not smoke while handling fuel. Keep fuel away from flames or sparks. Shut off engine and remove key before servicing. Always work in a well-ventilated area. Clean up spilled fuel immediately.

Failure to comply could result in death or serious injury.

W0904A

NOTE: Dispose of all fluids, filters, and containers in an environmentally safe manner in accordance with local laws and regulations. Check with local environmental and recycling centers or your dealer for correct disposal information.

NOTICE: Use only diesel fuel Grade no. 2 fuel.

Prevent fuel from leaking into the soil.

1. Perform cleaning at a time when there is a minimum amount of fuel in the tank - only when the red LED of the minimum fuel level is flashing.

NOTICE: Approximately 25 L (7 US gal) is in the fuel tank when the red LED is flashing low fuel level.

SS12C373

1

SS12C442

2

SS12C443

3

2. Prepare an appropriate-sized container to hold the remaining fuel from the tank.

3. Remove the drain plug and let the remaining fuel flow out into the prepared container.

4. Wash out the tank with clean fuel and remove impurities.

5. Install the drain plug and cap.

6. Clean the strainer in the filler neck.

7. Fill the fuel tank and check for leaks.

NOTICE: Bleed the system to remove any trapped air (see Page 7-71).

7-59

7 - MAINTENANCE

Water tank 1. Remove the caps from the tank filler necks.

SS12C444

1

SS12C445

2

SS12C446

3

SS12C447

4

2. Open the drain holes of the tank.

Wash out the tank by water jet.

3. Clean the strainers in the filler neck.

7-60

7 - MAINTENANCE

Air-conditioning compressor drive belt NOTE: Perform the checking and tensioning of the belt when the engine is switched off.

Check the compressor belt tension. When pressed at a force of approximately 35 N (7.9 lb), the belt play must be no more than 10 - 15 mm (0.4 - 0.6 in).

SS12C497

7-61

1

7 - MAINTENANCE

Hydraulic oil and filter WARNING Burn hazard!

Do not handle any service fluid (engine coolant, engine oil, hydraulic oil, etc.) at temperatures that exceed 49 °C (120 °F). Allow fluids to cool before proceeding.

Failure to comply could result in death or serious injury.

W0330B

WARNING Escaping fluid!

Hydraulic fluid or diesel fuel leaking under pressure can penetrate the skin and cause infection or other injury. To prevent personal injury: Relieve all pressure before disconnecting fluid lines or performing work on the hydraulic system. Before applying pressure, make sure all connections are tight and all components are in good condition. Never use your hand to check for suspected leaks under pressure. Use a piece of cardboard or wood for this purpose. If injured by leaking fluid, see your doctor immediately.

Failure to comply could result in death or serious injury.

W0178A

WARNING Chemical hazard!

When handling fuel, lubricants, and other service chemicals, follow the manufacturer's instructions.

Wear Personal Protective Equipment (PPE) as instructed. Do not smoke or use open flame. Collect fluids in proper containers. Obey all local and environmental regulations when disposing of chemicals.

Failure to comply could result in death or serious injury.

W0371A

Draining Stop the engine. Turn Off the battery master switch.

1. Remove the hydraulic tank filler cover.

2. Remove the drain plug and let oil pour down into a container with a capacity of approximately 65 L (17.2 US gal).

SS12C459

7-62

1

7 - MAINTENANCE

Tank and Suction filter - Cleaning 1. Remove the battery (1), battery plate (2) and hydraulic tank cover (3).

2. Inspect the tank interior. If dirt is present at the bottom, perform thorough cleaning and flush the tank with new, clean oil.

SS12C460

2

SS12C461

3

SS12C462

4

SS12C463

5

3. Remove the suction strainer (4) from the suction pipe.

Wash the suction strainer and blow the strainer with compressed air from the inside.

4. Check the condition of the suction strainer. Replace the strainer if the filter part is damaged.

5. Reinstall the tank lid – check the gasket.

6. Reinstall the battery plate and the battery..

Oil temperature sensor - Check 1. Remove the oil temperature sensor in the area behind the accumulator and clean its connector.

2. Dip the sensor in water at a temperature of 100 °C (212 °F). Check that it is working properly on the lefthand cluster - the hydraulic oil level LED will light up.

NOTICE: If the oil temperature sensor is not fully operational, replace it with a new one of identical type!

7-63

7 - MAINTENANCE

Filling 1. Use the filler port (2) to fill the tank with the hydraulic oil.

2. Make sure that the oil level in the sight gauge is at “MAX” level. top up with hydraulic oil if necessary.

SS12C375

6

SS12C468

7

SS12C467

8

SS12D483

9

Hydraulic filter - Replace NOTICE: Always replace during oil change or when the pressure filter LED is lit when oil operating pressure reaches 50 - 60 °C (122 - 140 °F).

1. Dismantle the filter container (1).

2. Thoroughly clean the filter container and replace the filter element.

3. Clean from the bottom of the filtration block contact face.

7-64

7 - MAINTENANCE

4. Check the condition of sealing rings and apply clean oil to the rings.

5. Insert a new element into the filter container and reinstall the container.

SS12C389

Hydraulic oil specifications: NOTICE: Oil quality and cleanliness are of utmost importance for the reliability and life of the hydraulic system. Deviation from the prescribed oil specification may lead to severe damage and void warranty.

Use CASE AKCELA HY-TRAN® ULTRA™ HYDRAULIC TRANSMISSION OIL, MAT 3505 or an oil meeting the following specification: • API GL-4 • SAE 10W - ISO VG-46 or use TUTELA HYDROSYSTEM AW 46 , MAT 3508 or an oil meeting the following specification: • DIN 51524 PART 3 HV46 • ISO VG-46 Only for machine that operate in hot environments, CASE AKCELA AW HYDRAULIC FLUID 68 HV ( MAT 3508) hydraulic oil or an oil meeting the following specification is recommended: • DIN 51524 PART 3 HV68 • ISO VG-68 NOTICE: Consult your dealer for the correct oil specification to be used.

Capacity: Hydraulic systems: 56 L (14.79 US gal)

7-65

10

7 - MAINTENANCE

AFTER 2000 HOURS OF OPERATION (2 YEARS)

Engine coolant WARNING Hot liquid under pressure!

Never remove the filler cap or the recovery tank cap while the engine is running or the coolant is hot.

Let the system cool. Turn the filler cap to the first notch and allow any pressure to escape, and then remove the filler cap. Loosen the recovery tank cap slowly to allow any pressure to escape.

Failure to comply could result in death or serious injury.

W0296A

WARNING Burn hazard!

Do not handle any service fluid (engine coolant, engine oil, hydraulic oil, etc.) at temperatures that exceed 49 °C (120 °F). Allow fluids to cool before proceeding.

Failure to comply could result in death or serious injury.

W0330B

WARNING Chemical hazard!

When handling fuel, lubricants, and other service chemicals, follow the manufacturer's instructions.

Wear Personal Protective Equipment (PPE) as instructed. Do not smoke or use open flame. Collect fluids in proper containers. Obey all local and environmental regulations when disposing of chemicals.

Failure to comply could result in death or serious injury.

W0371A

NOTE: Before draining the coolant from the cooling circuit let the engine idle for 5 min for the coolant temperature to reach 82 °C (179.6 °F).

WARNING Burn hazard!

Do not handle any service fluid (engine coolant, engine oil, hydraulic oil, etc.) at temperatures that exceed 49 °C (120 °F). Allow fluids to cool before proceeding.

Failure to comply could result in death or serious injury.

W0330B

SS12C364

1

SS12C365

2

Draining the cooling circuit: 1.

Stop the engine.

2.

Open the cooling system by removing the overpressure plug (1) on the expansion tank.

7-66

7 - MAINTENANCE

3. Prepare an appropriate size and type container to hold approximately 24 L (6.3 US gal) of coolant.

4. Remove the cooling circuit drain plug. Let the oil pour down into the container set up.

SS12C450

3

SS12C397

4

SS12C450

5

SS12C453

6

5. Confirm pipes within the engine cooling system are not damaged or missing clamps.

6. Check the radiator for damage and leaks and that the cooling fin is not fouled with impurities.

7. If required, clean and repair the radiator.

Clean the cooling circuit: (The process of cleaning the cooling circuit is divided into two parts.)

First part: 1.

Install the drain plug, fill the cooling system with a mixture of the following ratio: 0.5 kg (1.1 lb) of sodium carbonate and 23 L (6.1 US gal) of water or agents normally available on this base.

2.

When filled, wait for 2 - 3 min until air escapes and the circuit fills. The max. filling rate is 10 L/min (2.6 US gpm).

3.

Do not close the tank with overpressure plug.

4.

Start the engine and let it run for 5 min for the temperature to reach 82 °C (180 °F).

NOTICE: Inspect the cooling circuit for leaks and check the fill level on the gauge.

5. Stop the engine and repeat the draining procedure.

7-67

7 - MAINTENANCE

Second part: 1. Fill the cooling circuit with clean water. When filled, wait for 2 - 3 min until air escapes and the circuit fills. The max. filling rate is 10 L/min (2.6 US gpm).

2. Do not close the tank with overpressure plug.

3. Start the engine and let it run for 5 min for the temperature to reach 82 °C (180 °F).

4. Stop the engine and repeat the draining procedure.

NOTICE: Inspect the cooling circuit for leaks and check the fill level on the gauge.

Repeat this procedure until clean water flows out during the draining procedure.

SS12C454

7

SS12C366

8

SS12C456

9

Fill the cooling circuit: 1.

Install the drain plug.

2. Mix the cooling solution with the minimum ratio of 50 % water and 50 % antifreeze.

NOTICE: Never use water alone for coolant. This can result in damage from corrosion. Always use a mixture of ethylene glycol or propylene glycol and distilled water for coolant.

When changing coolant manufacturers, follow their mixing recommendations based on the environmental conditions in which the machine will be operated.

3. Refill the coolant to max level. When filled, wait for 2 - 3 min until air escapes and the circuit fills. The max. filling rate is 10 L/min (2.6 US gpm). Close the expansion tank with overpressure plug.

SS12C454

7-68

10

7 - MAINTENANCE

4. Start the engine and let it run for 5 min for the temperature to reach 82 °C (180 °F).

5. Stop the engine and check for leaks.

6. Confirm the level on the gauge is between MIN and MAX. 7. If required, add coolant and repeat the procedure.

SS12C366

Coolant specification and capacity Use CNH XHD HEAVY DUTY COOLANT / ANTI-FREEZE or a coolant meeting the following specification: • ASTM D6210 Type 1-FF NOTE: CASE AKCELA PREMIUM ANTI-FREEZE can also be used.

The coolant is a water and antifreeze mixture containing: • 50% water • 50% antifreeze The quality of the water should not exceed following limits: • Total hardness: 0.03% • Chlorides: 0.01% • Sulfates: 0.01% Capacity: 24 L (6.34 US gal)

7-69

11

7 - MAINTENANCE

Valve clearance Contact your CASE CONSTRUCTION dealer to have them adjust the engine valves. The next valve adjustment will follow regularly after 2000 h or after two years.

For contact points, please refer to your CASE CONSTRUCTION dealer.

7-70

7 - MAINTENANCE

MAINTENANCE AS REQUIRED

Fuel system WARNING Fuel vapors are explosive and flammable.

Do not smoke while handling fuel. Keep fuel away from flames or sparks. Shut off engine and remove key before servicing. Always work in a well-ventilated area. Clean up spilled fuel immediately.

Failure to comply could result in death or serious injury.

W0904A

Bleed the fuel system before the first start: • Unless fuel filters have been filled with fuel – upon filter replacement • Upon fuel pump replacement • Following fuel system repair • Upon long-term shutdown of the machine • If the fuel tank is run dry Low-pressure pipe blow-off and filter bleeding: 1.

Loosen the air vent screw (1) on the fuel prefilter.

2.

Pump fuel via the feed pump until clean fuel starts flowing out with no air bubbles.

3.

Tighten the screw (1), and bleed the second filter via the air vent screw (2).

SS12C469

7-71

1

7 - MAINTENANCE

Air filter element The proper maintenance of the air filter and of the entire intake pipe system, the rubber parts in particular, will ensure maximal protection of the engine against the effects of dust and prolong the life of the element and its efficiency.

The inherent sign of a clogged filter is smoke from the exhaust pipe, higher fuel consumption, power loss, and increased engine temperature.

Principles of correct filter element replacement: • Slowly pull out the clogged element as carefully as possible.

• Always clean the inner bodies of the cleaner in a way that prevents dust penetrating inside the engine feed pipes.

• Clean the seating faces of the gasket in the cleaner body.

• Inspect for traces of dust traces in the removed element. Any traces would be an indication of its leakage in the filter body.

• Press the gasket on the new element, check whether it is flexible.

• Make sure the gasket is seated properly.

• The air filter has two parts - the main element and the safety element.

- Replace the main element when signaled by the clogged air filter indicator light.

- Replace the safety element after three main element replacements.

- Check that the air filter and intake pipes are properly fastened and free from leaks.

- Saturation of the air filter element will be signaled by the clogged air filter indicator light.

NOTICE: Never use damaged elements or elements other than those required!

Do not remove the elements just for checking purposes!

Do not leave the filter opened longer than necessarily required!

Never operate the machine with filter body damaged!

7-72

SS12C405

1

7 - MAINTENANCE

Replacing air filter elements 1. Remove the filter cap (1) and replace the main filter element (2) from the filter shell.

SS12C471

2

SS12C472

3

SS12C473

4

SS12C474

5

2. Replace the safety element (3) from the filter shell and check it.

Always replace the safety element following three replacements of the main element.

3. Clean the filter’s inner space in a manner that prevents dust penetration into the inner feed pipes to the engine.

NOTICE: Never use compressed air to clean the inner space.

7-73

7 - MAINTENANCE

4. Take off the air filter vacuum valve, clean it and reinstall.

NOTICE: Always replace a damaged vacuum valve!

SS12C371

7-74

6

7 - MAINTENANCE

Water separator WARNING Fuel vapors are explosive and flammable.

Do not smoke while handling fuel. Keep fuel away from flames or sparks. Shut off engine and remove key before servicing. Always work in a well-ventilated area. Clean up spilled fuel immediately.

Failure to comply could result in death or serious injury.

W0904A

NOTICE: Dispose of all fluids, filters, and containers in an environmentally safe manner in accordance with local laws and regulations. Check with local environmental and recycling centers or your dealer for correct disposal information.

1. Yellow indicator light signal.

Code no. 97 WATER IN FUEL will be displayed.

SS12C321

1

SS12C424

2

2. Turn the separator’s valve when water starts flowing out.

NOTICE: If you drained over 0.6 L (0.16 US gal) of fuel, bleed the fuel system (See Page 7-71). This prevents starting difficulties.

7-75

7 - MAINTENANCE

Clean the coolers NOTICE: Do not clean the radiator with high-pressure water.

If the radiator is contaminated with crude oil products, use a cleaner and proceed as shown in the instructions of detergent! Find out the cause of contamination!

Clean the machine at a site equipped with cleaner collection system to prevent soil contamination and water resource contamination!

• Due to the variety of working conditions, no regular cleaning interval can be set.

• If working in an extremely dusty environment, perform cleaning daily. Radiator fouling will be apparent through reduced cooling performance and increased engine coolant and hydraulic oil temperatures.

1. Remove the engine air intake cover.

SS12C398

1

SS12C372

2

2. Clean with compressed air. Clean in the direction from the fan side.

7-76

7 - MAINTENANCE

Cab ventilation air filter NOTICE: Clean regularly – once a month or more frequently depending on the environmental conditions.

1.

Remove the cover grill (1).

2.

Remove the filter element.

3.

Carefully shake out and wash the filter in a detergent solution. If the filter element is damaged or impossible to completely rid of contaminants, replace it with a new one.

SS12C480

7-77

1

7 - MAINTENANCE

Drain water from the sprinkling circuit before winter season NOTICE: Before the winter season, it will be necessary to drain water from the sprinkling circuit to prevent frost damage to individual parts.

Draining the water from the sprinkling circuit in time will avoid any potential damage!

1. Remove the sprinkling water tank drain plug. Store the drain plug at a safe place.

NOTE: The tank’s filling capacity is 1000 L (264 US gal).

SS12C445

1

SS12C408

2

SS12C407

3

2. Remove and clean the container (1), including sprinkling filter (2). Store the container complete with filter at a safe place.

3. Keep the valve for water supply from the tank open.

7-78

7 - MAINTENANCE

4. Detach the water discharge hose from the pump.

SS12C484

4

SS12C409

5

SS12C410

6

5. Detach at least one sprinkler from each pipe on the front and rear sides of the machine. Store the sprinklers at a safe place.

6. Switch ON the sprinkling pumps for 20 s to drain them.

7. This procedure will guarantee you max. drainage of the sprinkling circuit.

8. Dismount and clean the cutter sprinkler strainer.

Put the sprinkling circuit into operation after the winter season in accordance with the following instructions.

1. Clean the assembled parts properly!

2. Mount the drain plug of the sprinkling water.

3. Mount the container with a sprinkling filter. Check the seals and replace the damaged ones!

4. Keep the valve for water supply from the tank opened.

5. Mount the hoses on the sprinkling pumps.

6. Mount the sprinklers on the front side and rear side of the machine.

7. Mount the cutter sprinkler.

7-79

7 - MAINTENANCE

Scrapers Adjustable scrapers (standard) NOTICE: Correct setting of scrapers ensures perfect cleaning of the drum during machine operation.

Set up the correct function of the scraper after blade replacement.

• The machine is equipped with four adjustable scrapers.

Setting scrapers: 1.

Loosen two screws on both sides of the scraper at point (1) and (2) and set the correct function of the blade (3) by moving the scraper in the oval-shaped hole.

2.

If the scraper is set in the oval-shaped hole at the maximum and the blade is worn-out, remove the blade and replace with a new one.

SS12C487

1

SS12C488

2

SS12C489

3

Blade replacement: 1.

Remove all the screws (4) and remove the blade (3) with strips (5).

2.

Mount the new blade (3) using strips (5) and screws (4).

7-80

7 - MAINTENANCE

Hinged scrapers (optional) NOTICE: Only the correct function of the gas struts and the timely replacement of the worn-out scraper blade will ensure perfect cleaning of the drum!

• The machine is equipped with four hinged scrapers.

Setting scrapers: 1. In position (1), the scraper is set in the transport position.

SS12C490

4

SS12C491

5

SS12C492

6

2. In position (2), the scraper is set in the service position.

3. In the service position, the scraper blade (3) is pushed to the drum body by means of the gas struts (4).

Blade replacement: 1.

In case of excessive wear and tear of the blade, set the scraper to position (1) (see Figure 4), remove the screws (5) and remove the blade (3) with strip (6).

2.

Mount the new blade (3) using strips (6) and screws (5).

3.

At the same time, always check the correct function of the gas struts.

7-81

7 - MAINTENANCE

Machine cleaning WARNING Chemical hazard!

Always wear protective clothing and goggles when cleaning with solvents, acids, or alkaline chemical agents. Always follow the chemical manufacturer's instructions.

Failure to comply could result in death or serious injury.

W0180A

1. When work is completed, clean the machine to get rid of major impurities.

2. Carry out general cleaning on regular basis, at least once per week. Total cleaning must be done daily if working on cohesive soils, cement or lime stabilization.

NOTICE: Cover all openings into which the cleaning agent might penetrate (e.g. engine intake opening) prior to pressure washing. Remove the covers after washing the machine.

Do not expose electrical parts or insulation material to direct water or steam jets. Always cover such materials (inside of the alternator etc.).

Disconnect the master disconnect switch.

Work with stopped engine.

Follow environmental standards and regulations when cleaning the machine.

Clean the machine at a site equipped with an intercepting system for cleaning agents so that the soil and water sources are not contaminated!

Do not use banned cleaning agents.

7-82

7 - MAINTENANCE

Air-conditioning condenser NOTICE: Do not use the cleaners with high pressure in order to prevent any damage to radiators.

When the radiator is polluted by oil products, use a cleaner and proceed as shown in the instructions of detergent!

Identify the cause of pollution!

• With respect to various working conditions, it is not possible to determine the regular cleaning interval.

• When working in the dusty environment, perform the cleaning daily. If the condenser is clogged, the airconditioning cooling performance will be reduced.

1. Dismount the engine intake cover.

SS12C498

1

SS12C499

2

SS12C372

3

2. Perform the cleaning using pressure air or pressure water (vapour). The cleaning direction is from the fan side.

NOTE: Perform the cleaning in accordance with the environmental standards and regulations! Perform the machine cleaning at the working site equipped with the trapping system in order to avoid the contamination of soil and water resources! Do not use the banned cleaning means!

7-83

7 - MAINTENANCE

ELECTRICAL SYSTEM

Fuses WARNING Avoid injury!

Shut off the engine, remove the key, and make sure all motion is stopped before servicing the machine.

Failure to comply could result in death or serious injury.

W1128A

NOTE: Always replace the fuses with ones of identical value!

Fuse box

SS12C501

The fuse box contains F1 – F8 fuses F1 F2

Rating 20 A 15 A

F3

15 (30) A

F4 F5

5A 10 A

Description Tail headlights, front Roof lights, light switches, direction indicators Horn, beacon, auxiliary lights, mounting socket Clusters Travel electronics, reversing horn, brake lights

7-84

F6 F7

Rating 15 A 7.5 A

Description Sprinkling Vibrations, CRAB (edge cutter)

F8

1A

Multifunctional display

F15

30 A

Cab wiring

1

7 - MAINTENANCE

Other fuses located on the machine At master disconnect switch

SS12C502

Rating F9

Description Radio (as per car radio manufacturer)

F10

Rating 30 A

2

Description Engine Control Unit (ECU) power supply

Under the cab lighting cover

F11

Rating 15 A

F12

15 A

Description Wipers + window washers

F13

Rating 5A

Fans

F14

20 A

7-85

SS12C503

3

SS12C504

4

Description Fan control + air-conditioning system control Air-conditioning system

7 - MAINTENANCE

In the engine bay

SS12C505

F16 – F17

Rating 125 A

Description Engine preheating

7-86

5

7 - MAINTENANCE

STORAGE

Short-term preservation and storage for 1-2 month NOTICE: Never start the engine during the course of storage!

Prior to restoration of machine operation, wash the preservation agents away with a high-pressure jet of hot water combined with normal degreasers while observing the Instructions for Use along with ecological guidelines.

Carry out the de-waxing (deconservation) and washing of the machine at places equipped with intercepting sumps to trap the rinsing water as well as de-waxing agents.

Before starting operations again, wash machine with high-pressure hot water using ordinary de-greasing agent added as directed by the chemical manufacturer, while observing environmental regulations.

Wash the machine in places with catch basins available to collect rinse water and chemicals.

• Wash and clean the entire machine carefully.

• Before parking the machine for its preservation and storage, warm up the engine to its operating temperature while running.

• Park the machine on a solid, flat surface at a safe place with no risk of natural disaster (floods, landslides, fire, etc.) to the machine.

In addition: • Repair spots with damaged paint.

• Lubricate all lubrication points, control cables, joints of the controls, etc.

• Confirm water fillings are drained.

• Check that the coolant has the required antifreeze properties.

• Check the state of accumulator charges; recharge if necessary.

• Apply preservative grease over the chromed surfaces of piston rods.

• We recommend protection of the machine against corrosion through spraying the preservation agent (applied spraying), particularly in places with potential of corrosion origin.

The machine treated like that will need no special preparation prior to its subsequent recommissioning.

7-87

7 - MAINTENANCE

Machine preservation and storage for longer than 2 month When parking the machine, the same principles apply as for short-term preservation (See Page 7-87).

In addition, the following are recommended: • Dismantle the accumulators, check their condition and store in a cool, dry room (recharge the accumulators regularly).

• Support the runner frame so the damping system shows minimal sag.

• Protect rubber elements by applying special preservation agent.

• Inflate the tires to the required pressure and protect them from direct sunlight. Apply preservation grease to the chromed surfaces of the piston rods.

• Preserve the machine via spraying with special agent, particularly at places of possible corrosion origin.

• Cover the engine suction and discharge ports with double polyethylene foil and secure this foil thoroughly with adhesive tape.

• Protect the headlights, external rear view mirrors and other elements with external wiring by spraying a special agent and wrapping in polyethylene foil.

• Preserve the engine as described in the engine manufacturer’s instruction manual – visibly mark that the engine has been preserved.

NOTE: When the machine is taken out of service because it is damaged beyond repair or has reached the end of its useful life, disassembly, scrapping and/or recycling of components, fluids, etc. must be performed only by a qualified technician using service instructions and in compliance with local laws and regulations.

7-88

8 - TROUBLESHOOTING

8 - TROUBLESHOOTING###_8_### FAULT CODE RESOLUTION

Faults In most cases, faults are due to operating the machine improperly. For this reason, in the event of trouble read the instructions given in the machine manuals and the Engine Operation and Maintenance Manual.

If you are unable to determine the cause of a fault, contact your CASE CONSTRUCTION dealer.

SYMPTOM(S)

Error messages Problem “WAIT TO START PREHEATING” is displayed “CANBUS FAILURE” is displayed

“TIMEOUT ECU NOT RESPONDING” is displayed

Possible Cause Correction The Engine Control Unit (ECU) is telling the When the ECU decides the engine is ready operator to wait before starting the engine. for operation, this screen will no longer appear on the multifunctional display and the operator can start the engine.

The multifunctional display has not re- 1. Search for additional trouble codes within the system. ceived any valid J1939 CAN messages for at least thirty seconds.

2. Check the CAN Bus circuit for opens, shorts and high resistance.

The multifunctional display sent a request 1. Search for additional trouble codes to the ECU for stored fault code (DM2) inwithin the system. formation and the ECU did not respond to 2. Check the CAN Bus circuit for opens, the request. shorts and high resistance.

3. This message could indicate that the ECU may not support the stored fault code (DM2) functionality over the CAN Bus. “NO STORED CODES” is The multifunctional display sent a request No action needed. The system is working displayed to the ECU for stored fault code (DM2) in- as designed. formation and the ECU responded. There are zero stored codes.

“NO GAUGE DATA” is The multifunctional display has no record of 1. Search for additional trouble codes displayed gauges connected to the RS485 bus. within the system.

2. Check the CAN Bus circuit for opens, shorts and high resistance.

The ECU is transmitting a message that it Change the parameter on the display does not support this parameter.

“NOT SUPPORTED” is displayed in place of a parameter value “NO DATA” is displayed in The multifunctional display has not re- 1. Scan for fault codes place of a parameter value ceived data for the selected parameter for 2. Check the circuit related to the parameat least five seconds. ter “DATA ERROR” is The ECU is transmitting a message that 1. Scan for fault codes displayed in place of there is a data error with this parameter.

2. Check the circuit related to the paramea parameter value ter The fuel level has been selected for display, and analog input has been set to fuel level, but no fuel sensor has been connected to the analog input.

One of the 4-UP quadrants No parameter has been selected for display is empty in this quadrant.

The display is not The LCD contrast may have been over or readable, very dim, or under adjusted. very dark 8-1

1. Check the functionality of the fuel level sensor.

2. Check the circuit of the fuel level sensor.

Select a parameter to be displayed in the quadrant.

Press and hold the menu button for approximately five seconds. This will reset the LCD contrast setting to factory default.

8 - TROUBLESHOOTING

Air-conditioner troubleshooting WARNING Maintenance hazard!

Never try to service the air-conditioning system yourself. Contact your dealer for service.

Failure to comply could result in death or serious injury.

W0268A

Problem The unit does not refrigerate

Possible Cause Evaporator fan malfunction

Correction • Check the function of the evaporator fan.

Condenser malfunction

• Check the fuses F13 ( 5 A) and F14 ( 20 A).

• Check the engine cooling fan.

Low coolant level

Air-conditioning clutch malfunction

Filter drier malfunction

8-2

• Check the fuses F13 ( 5 A) and F14 ( 20 A).

• Check the tightness of the cooling system for whether the coolant is not leaking, see Page 7-47.

• Check the electromagnetic clutch engagement. Turn on the fan and air-conditioning with the engine on – the clutch does not engage (no clicking on the compressor heard), the fuse F13 ( 5 A) and F14 ( 20 A) is defective.

• If the air-conditioning system does not cool the air down, the thermostat and pressure fuse of the filter-drier are defective. Call your authorized dealer.

9 - SPECIFICATIONS

9 - SPECIFICATIONS###_9_### General specification Weight Operating weight of CECE with cab, ROPS Operating weight of CECE with platform, rail Operating weight of CECE with platform, ROPS Operating load of CECE with cab, ROPS on front axis Operating load of CECE with cab, ROPS on rear axis Weight of half fluid capacities Operating weight of ISO 6016 with cab, ROPS Max. weight - cab + ROPS (ISO 6016) + accessories + weighing Maximum permitted weight according to ROPS Static linear load of front drum Static linear load of rear drum Cab weight Weight of ROPS Weight of sheet roof on ROPS Weight of canopy Weight of canopy posts (version without ROPS) Weight of Edge cutter Weight of diagonal cutter

10400 kg (22930 lb) 9970 kg (21980 lb) 10285 kg (22675 lb) 5250 kg (11570 lb) 5150 kg (11350 lb) 590 kg (1300 lb) 10990 kg (24230 lb) 11190 kg (24670 lb) 14500 kg (31970 lb) 30.9 kg per centimeter ( 170.2 lb per inch) 30.3 kg per centimeter ( 167 lb per inch) 700 kg (1540 lb) 700 kg (1540 lb) 70 kg (150 lb) 40 kg (90 lb) 100 kg (220 lb) 100 kg (220 lb) 200 kg (440 lb)

Driving characteristics Maximum transport speed Climbing ability without vibration Climbing ability with vibration Lateral static stability Lateral stability during driving without vibration Lateral stability during driving with vibration Turning radius inner (edge) Turning radius outer (contour) Type of drive Number of driving axles Oscillation angle Angle of steering

11 km/h (6.8 mph) 30% 30% 53.2% 25% 15% 4650.0 mm (183.0 in) 6645 mm (262 in) Hydrostatic 2 ± 6° ± 34°

Steering Type of steering Steering control Linear hydraulic motors

Joint Hydraulic 2+1 (Crab)

9-1

9 - SPECIFICATIONS

Engine Manufacturer Type Power according to DIN 6271 Power according to ISO 3046/1 Number of cylinders Cylinder capacity Nominal speed Maximum torque Routine operation fuel consumption Engines complies with emission regulations Cooling system of engine

Cummins QSB3.3-C99 74 kW (99 Hp) 74 kW (99 Hp) 4 3300 cm³ (199 in³) 2200 RPM 412.0 N·m (304.0 lb ft) at 1600 RPM 7.8 L/hour (2.1 US gal/hour) EU Stage IIIA, U.S. EPA Tier 3 Liquid

Brakes Hydrostatic Mechanical multiple-disc Mechanical multiple-disc

Operating Parking Emergency

Vibration 0.35 mm (0.014 in) 0.7 mm (0.028 in) 45 Hz (2700 vibrations per minute) 55 Hz (3300 vibrations per minute) 83 kN 110 kN 53 Hz (3180 vibrations per minute) 77 kN Hydrostatic

Small amplitude Large amplitude Low frequency High frequency Low centrifugal force High centrifugal force High frequency CE Centrifugal force CE Type of drive

Watering Type of watering Number of pumps Number of filtrations

Pressure 2 3

Wiring Voltage Battery capacity

12 V 135 A·h

Noise and vibration emissions Declared value of sound pressure A at operator's place (cab) Guaranteed sound power level A Highest weighted effective value of acceleration of vibrations transmitted to the whole body (cab) Total value of acceleration of vibrations transmitted to hands (cab) Level of sound pressure affecting operator (platform)

9-2

81 dB 106 dB <0.5 m/s² (<1.6 ft/s²) 4.3 m/s² (14.1 ft/s²) 92 dB

9 - SPECIFICATIONS

Dimension

SS12C508

A 3460 mm (136.2 in)

D 1300 mm (51.2 in)

H1 3020 mm (118.9 in)

1

H4 310 mm (12.2 in)

9-3

L 4760 mm (187.4 in)

S 22 mm (0.87 in)

9 - SPECIFICATIONS

SS12C481

H2 2350 mm (92.5 in)

H3 760 mm (29.9 in)

2

W1 1700 mm (66.9 in)

O 61 mm (2.4 in)

9-4

W2 1822 mm (71.7 in)

W3 160 mm (6.3 in)

10 - ACCESSORIES

10 - ACCESSORIES###_10_### Auxiliary lights Lights located on the machine cab (optional).

SS12C089

10-1

1

10 - ACCESSORIES

Air-conditioning system

SS12N054

Pos. Designation 1 Thermal expansion valve (TEV) 2 Evaporator 3 Condenser

1

Pos. 4 Filter-dryer 5 Compressor

Designation

Description The intake air from the outside or inside is cooled on the discs of the evaporator (2) by the coolant flowing in the evaporator pipes that is heated up, resulting in change of its state from the liquid state to the gaseous state (lowpressure circuit – hatching). The compressor (5) intakes from the evaporator the vapors of the coolant and presses them to the condenser (3) located in front of the engine radiator. The coolant vapors are cooled down and liquefied in the condenser. The coolant (high pressure circuit – solid line) flows through the filter-dryer (4) to the thermal expansion valve (1) (TEV) injecting the coolant to the evaporator.

10-2

10 - ACCESSORIES

Edge cutter Edge cutters are options supplied upon the request of the customer. They are not included as standard accessories of the machine.

Activating the cutter: 1. Open the disc sprinkling valve on the edge cutter arm.

SS12C343

1

SS12C344

2

SS12K191

3

2. Turn the sprinkling switch (11). The switch activates the first or second pump. Disc sprinkling is connected to the circuit for front tread sprinkling.

WARNING Hazard to bystanders!

ALWAYS make sure the work area is clear of bystanders and domestic animals before starting this procedure. Know the full area of movement of the machine. Do not permit anyone to enter the area of movement during this procedure.

Failure to comply could result in death or serious injury.

W0245A

3. Press button (5) or (6) (see up/down symbols on the button) to set the edge cutter to the required position.

The required position is being set while the button is pressed. After reaching the limit position in either direction, the cutter will automatically stop.

10-3

10 - ACCESSORIES

The cutting disc (2) can be replaced with the compacting disc (3).

To replace them, remove the 6 bolts holding the compacting disc on the rear strap. Secure the unused cutting disc to the rear right strap of the drum with two bolts.

SS12C345

10-4

4

10 - ACCESSORIES

Infrared thermometer This is activated by turning on the key in the ignition switch. It measures the temperature of the bituminous surface being rolled. The temperature is detected by a sensor. The measured temperature in °C (°F) is indicated on the display (27).

10-5

SS12C346

1

SS12C347

2

10 - ACCESSORIES

Telematics - Overview with Case SiteWatch™ NOTE: The CASE CONSTRUCTION SiteWatch™ website (www.casesitewatch.com) will not be accessible until the CASE CONSTRUCTION SiteWatch™ subscription for this machine is registered by an authorized CASE CONSTRUCTION dealer. Contact an authorized CASE CONSTRUCTION dealer for details.

This machine may be equipped with a Telematics system. This is an asset-monitoring system that combines Internet, cellular, and GPS technologies. A transponder unit is mounted on the equipment that wirelessly communicates with the user interface CASE CONSTRUCTION SiteWatch™ at www.casesitwatch.com. Using cellular technology, the transponder can send equipment data, including location, on/off status, usage and production metrics, diagnostic data, movement alarms, unauthorized usage and monitor machine maintenance to the user interface CASE CONSTRUCTION SiteWatch™. The system will help cut costs and keep accurate records.

10-6

Index ###_Index_###

Air-conditioner troubleshooting . . . .

Air-conditioning compressor drive belt .

Air-conditioning condenser . . . . . .

Air-conditioning refrigerant level . . .

Air-conditioning system . . . . . . .

Air filter element . . . . . . . . . .

Air filter sensor . . . . . . . . . . .

Air filter vacuum valve . . . . . . . .

Anti-glare (sun) shade . . . . . . . .

Armrest on the door . . . . . . . . .

Assisted starting (Jump-starting) . . .

Auxiliary lights . . . . . . . . . . .

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Battery . . . . . . . .

Battery master switch . .

Beacon socket . . . . .

Before starting the engine

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Cab ventilation air filter . . . .

Cleaning fan . . . . . . . . .

Clean the coolers . . . . . . .

Control identification . . . . .

Controls and alarms. . . . . .

Control tie rod for heating valve .

Crankcase breather pipe. . . .

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. . 8-2 . . 7-61 . . 7-83 . . 7-47 7-51, 10-2 . . 7-72 . . 7-41 . . 7-25 . . 3-37 . . 3-39 . . 4-8 . . 10-1 . . . .

. 7-40 . 3-22 . 3-22 . 4-2

3-38, 7-77 . . 7-23 . . 7-76 . . 3-4 . . 7-29 . . 3-37 . . 7-24

D Dimension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3 Do Not Operate hang tag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21 Drain water from the sprinkling circuit before winter season . . . . . . . . . . . . . . . . . . . . . . 7-78 E Ecology and the environment. . . . . . . . . . . . . . . . . .

Edge cutter . . . . . . . . . . . . . . . . . . . . . . . . .

Electro-Magnetic Compatibility (EMC) . . . . . . . . . . . . . .

Emergency stop of the machine . . . . . . . . . . . . . . . .

Engine belts . . . . . . . . . . . . . . . . . . . . . . . . .

Engine coolant . . . . . . . . . . . . . . . . . . . . . . . .

Engine coolant concentration . . . . . . . . . . . . . . . . . .

Engine coolant level. . . . . . . . . . . . . . . . . . . . . .

Engine cooling circuit . . . . . . . . . . . . . . . . . . . . .

Engine fault signaling . . . . . . . . . . . . . . . . . . . . .

Engine fuel filter . . . . . . . . . . . . . . . . . . . . . . .

Engine intake manifold . . . . . . . . . . . . . . . . . . . .

Engine oil . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine oil level . . . . . . . . . . . . . . . . . . . . . . . .

Engine oil viscosity — Recommended operating temperature range Engine shutdown alarm . . . . . . . . . . . . . . . . . . . .

Error messages . . . . . . . . . . . . . . . . . . . . . . .

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. . 2-26 . . 10-3 . . 1-4 . . 4-12 7-22, 7-53 . . 7-66 . . 7-50 . . 7-20 . . 7-37 . . 3-33 . . 7-48 . . 7-36 . . 7-32 . . 7-18 . . 7-13 . . 3-35 . . 8-1

F Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Fire extinguisher (recommended) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-40 First aid box storage compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41

Fluids and lubricants Front controls . . .

Fuel system . . . .

Fuel tank . . . . .

Fuel tank level . . .

Fuses . . . . . . .

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7-7 3-6 7-71 7-59 7-26 7-84

Gearbox oil . . . . . . . . . . . .

Gearbox oil level . . . . . . . . . .

General maintenance safety rules. . .

General specification . . . . . . . .

General specification - Biodiesel Fuels Grease points . . . . . . . . . . .

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7-54 7-38 2-12 9-1 7-4 7-44

Hand pump control lever .

Hand signals . . . . . .

Hydraulic oil and filter . .

Hydraulic oil level . . . .

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3-40 2-27 7-62 7-27

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I Infrared thermometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-5 Inspection of new machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 L Left-hand cluster . . . . . . . . . . . .

Left-hand side controls . . . . . . . . .

Lifting and lowering the hood . . . . . . .

Loading the machine onto a transport trailer Lubrication and maintenance . . . . . . .

Lubrication chart . . . . . . . . . . . .

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. 3-11 . 3-16 . 7-5 . 5-2 . 7-14 . 7-15

M Machine cleaning . . . . . . . . . . . . . . . . . . .

Machine components . . . . . . . . . . . . . . . . .

Machine orientation . . . . . . . . . . . . . . . . . .

Machine parking . . . . . . . . . . . . . . . . . . .

Machine preservation and storage for longer than 2 month .

Machine towing. . . . . . . . . . . . . . . . . . . .

Machine transport (on a trailer) . . . . . . . . . . . . .

Machine travel and reversing . . . . . . . . . . . . . .

Machine travel and reversing including vibration . . . . .

Maintenance chart . . . . . . . . . . . . . . . . . .

Multifunctional display control . . . . . . . . . . . . .

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7-82 1-8 1-7 4-21 7-88 5-4 5-3 4-14 6-6 7-16 3-23

N Navigation basics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24 Note to the owner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 O Operating the machine at high altitudes . . . . . . . . .

Operating the machine at high temperatures and humidity .

Operating the machine at low temperatures . . . . . . .

Operating the machine in extremely dusty environment . .

Operating with vibration on compacted and hard materials .

Operator's Manual storage on the machine. . . . . . . .

Operator seat . . . . . . . . . . . . . . . . . . . .

Overhead controls . . . . . . . . . . . . . . . . . .

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. 6-3 . 6-2 . 6-1 . 6-4 . 6-5 . 1-6 . 3-2 . 3-20

P Personal Protective Equipment (PPE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20 Product identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

Proper entry and exit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-1

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. 3-38 . 3-13 . 3-18 . 4-3

Safety rules . . . . . . . . . . . . . . . . . .

Safety rules - Air-conditioning system . . . . . . .

Safety rules and signal word definitions . . . . . .

Safety rules - Basic operating . . . . . . . . . .

Safety rules - Battery . . . . . . . . . . . . . .

Safety rules - California Proposition 65 Warning . .

Safety rules - Electrical storm safety . . . . . . .

Safety rules - Fire or explosion prevention . . . . .

Safety rules - General . . . . . . . . . . . . .

Safety rules - Hazardous chemicals . . . . . . .

Safety rules - Mounting and dismounting . . . . .

Safety rules - Operator presence system . . . . .

Safety rules - Roll Over Protective Structure (ROPS) Safety rules - Seat belt . . . . . . . . . . . . .

Safety rules - Utility precautions . . . . . . . . .

Safety signs . . . . . . . . . . . . . . . . . .

Scrapers . . . . . . . . . . . . . . . . . . .

Short-term preservation and storage for 1-2 month .

Sprinkling . . . . . . . . . . . . . . . . . . .

Starting is blocked . . . . . . . . . . . . . . .

Starting the engine . . . . . . . . . . . . . . .

Steering wheel position . . . . . . . . . . . . .

Stopping the machine and the engine . . . . . . .

Storage pockets . . . . . . . . . . . . . . . .

Suspension and silencing system . . . . . . . . .

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Rearview mirrors . . . .

Right-hand cluster . . .

Right-hand side controls .

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2-3 2-19 2-1 2-10 2-14 2-2 2-24 2-13 2-9 2-22 2-25 2-15 2-17 2-16 2-23 2-30 7-80 7-87 6-8 4-6 4-4 3-15 4-10 3-37 7-57

T Telematics - Overview with Case SiteWatch™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-6 Tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 Traveling on public roads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 V Valve clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-70 Vibrations system oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-56 Washer fluid reservoir Water filter . . . . .

Water separator . .

Water tank . . . . .

Wiring . . . . . . .

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. . . 3-38 . . . 7-42 . . . 7-75 7-28, 7-60 . . . 7-52

Dealer’s stamp

CNH Industrial America LLC reserves the right to make improvements in design and changes in specifications at any time without notice and without incurring any obligation to install them on units previously sold.

Specifications, descriptions, and illustrative material herein are as accurate as known at time of publication, but are subject to change without notice.

Availability of some models and equipment builds varies according to the country in which the equipment is being used. For exact information about any particular product, please consult your Case dealer.

Copyright © 2014 CNH Industrial America LLC. All Rights Reserved.

Case is a registered trademark of CNH Industrial America LLC. Racine Wisconsin 53404 U.S.A.