Case DV209C DV210C SV208 SV210 SV212 SV216 ACE Force Intelligent Meter Software Operating Manual

DV209C DV210C SV208 SV210 SV212 SV216 ACE Force Intelligent Compaction Meter ADS Evaluation Software

SOFTWARE OPERATING GUIDE

Part number 47632847 1st edition English October 2015

Contents 1 GENERAL Manual scope. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Definitions and abbreviations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

2 SAFETY INFORMATION Personal safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

3 SETUP User interface overview ACE FORCE windows. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Ammann Documentation System (ADS) evaluation software 4.0 . . . . . . . . . . . . . . . . . . . . . 3-33

1 - GENERAL

1 - GENERAL Manual scope

CNH Industrial America LLC Racine, Wisconsin U.S.A. 53405

DEALER'S STAMP OR CARD

Introduction to ACE FORCE The electronic system ACE FORCE is a unique measurement system for vibratory rollers.

Depending on the stiffness of the compacted material, the ACE FORCE system evaluates the load capacity of the compacted material, while continuously recording the soil stiffness with the Ammann Documentation System (ADS).

The measurement of soil stiffness using the ACE FORCE system is similar to the static load test of soil by means of a plate, i.e. the test procedure to verify and confirm the soil compaction degree.

The measured values of material stiffness as well as the optimum travel speed are continuously displayed on the display unit. The measurement of the soil stiffness operates in parallel with the control system and continuously informs about the condition of soil compaction.

Introduction to the Ammann Documentation System (ADS) The ADS is used to log the soil bearing capacity (milinewton/meter or Thousand Pounds per Square Inch) of individual roller tracks and corresponds to international standards for Continuous Compaction Control (CCC).

Besides performing a check on the homogeneity within a track, the increase in soil bearing capacity can also be determined by comparing several passes. If a noticeable increase can no longer be measured, the system indicates that the compaction is complete.

The logged data can be printed out on the printer module and/or exported to a USB memory device for the purpose of the transfer to a PC. Using the optional obtainable software “ADS Evaluation Software” (for Windows PCs), the data can be reviewed, analyzed, saved, and printed.

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1 - GENERAL

This software guide is to be stored in the manual compartment equipped on this machine. Make sure this manual is complete and in good condition. Contact your authorized dealer to obtain additional manuals. Contact your authorized dealer for any further information or assistance about your machine. Your authorized dealer has manufacturer approved service parts. Your authorized dealer has technicians with special training that know the best methods of repair and maintenance for your machine. Your authorized dealer is available for any further information. They will also provide any after sales service you may need, and genuine CASE CONSTRUCTION spare parts, your guarantee of quality and match. Case Construction customer assistance is also available. Call 1-866-54-CASE6 (1-866-542-2736) or email casecustomerassistance.na@cnh.com.

The information in this manual is provided on the basis of information that was available at the time that the manual was written. Settings, procedures, part numbers, software, and other items can change. These changes can affect the service that is given to the machine. Ensure that you have complete and current information from your dealer before you start any machine operation.

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1 - GENERAL

Definitions and abbreviations Definitions and abbreviations Abbreviation ACE ADS Data file

Measurement / Measured value

Description Ammann Compaction Expert (ACE) Ammann Documentation System (ADS) A data file is a file which has been exported by an ACE vibratory roller. It con-tains various information about the machine and the compaction process and it also includes all the measured values of a pass. By default, the files have no file extension.

A measurement always consists of a combination of two values – a distance and a stiffness value (kB value). During the compaction, every 20 cm a new measurement is stored.

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1 - GENERAL

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2 - SAFETY INFORMATION

2 - SAFETY INFORMATION###_2_### Personal safety

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury.

Throughout this manual and on machine decals, you will find the signal words DANGER, WARNING, and CAUTION followed by special instructions. These precautions are intended for the personal safety of you and those working with you.

DO NOT operate or permit anyone to operate or service this machine until you or the other persons have read and understand the safety, operation, and maintenance instructions in this manual. Use only trained operators who have demonstrated the ability to operate and service this machine correctly and safely. All persons who will be operating this machine shall possess a valid local vehicle operating permit and/or other applicable local age work permit. The information in this manual is provided on the basis of information that was available at the time that the manual was written. Settings, procedures, part numbers, software and other items can change. These changes can affect the service that is given to the machine. Ensure that you have complete and most current information from your dealer before you start your machine operation.

All persons who will be operating this machine shall possess a valid local vehicle operating permit and/or other applicable local age work permits.

DO NOT use this machine for any application or purpose other than those described in this manual. Consult an authorized dealer on changes, additions or modifications that can be required for this machine to comply with various country regulations and safety requirements. Unauthorized modifications will cause serious injury or death. Anyone making such unauthorized modifications is responsible for the consequences.

Use only approved accessories and attachments designed for your machine. Consult your dealer on changes, additions, or modifications that may be required for your machine. Do not make any unauthorized modifications to your machine.

ATTENTION: The engine and fuel system on your machine is designed and built to government emissions standards.

Tampering by dealers, customers and operators is strictly prohibited by law. Failure to comply could result in government fines, rework charges invalid warranty, legal action and possible confiscation of the machine until rework to original condition is completed. Engine service and or repairs must be done by a certified technician only!

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2 - SAFETY INFORMATION

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3 - SETUP

3 - SETUP User interface overview

ACE FORCE windows Operation panel The F1 to F8 keys are function keys. The corresponding functions are indicated on the display either by text or by pictogram.

F1…F8: The panel is operated by 8 Function Keys (F1 to F8) and 4 Hot Keys (ACE, SET, ADS and START/STOP).

ACE The ACE FORCE operation page can be key: opened from everywhere.

SET key: The Start Menu page can be opened from everywhere.

ADS The Ammann Documentation System key: (ADS) operation page can be opened from everywhere.

START/ The START/STOP key starts or stops the soiling bearing capacity (stiffness kB) log.

STOP key:

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Welcome During start-up, the Welcome window page is shown for approximately 5 s. The change from the Welcome window to the Start Menu page is automatic.

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3 - SETUP

Start menu Choose between the compaction functions (ACE), the documentation functions - Ammann Documentation System (ADS), and the setup functions. You can reach the start menu page from any screen with the Set key.

F1: F2: F3: F4: F5: F6: F7: F8:

Compaction functions ACE. — — Setup functions SET. Documentation functions ADS. — — Open the Help page.

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3 - SETUP

Setup: Select setting Select one of the settings to configure the system.

The information box (between F1 and F8 keys) is to read as follows: Machine: Machine model Version: Installed software version of the operation panel.

Date: Creation date of the software version.

Rights: Current user access rights.

VAM: Installed software version of the VAM Control Box.

F1: F2: F3: F4: F5: F6: F7: F8:

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Open the page “Adjust Display”.

Open the page “Select Country Setup".

Open the page “Set Clock”.

Back to the previous page.

Open the page “Read Alert List”.

Open the page “Select Reset Options”.

Open the page “Select System Data”.

Open the Help page.

Setup: Adjust display Adjust the following display settings: • Display style: Text or Pictogram (Symbols) • Brightness: Range from 0 % to 100 %.

• Contrast: Range from 0 % to 100 %.

Based on the preset values, brightness and contrast are additionally trimmed by means of the light sensor that is located above the F5 key.

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3 - SETUP

F1: F2: F3: F4: F5: F6: F7: F8:

Confirm the entered settings and return to the previous page.

— — Cancel all changes and return to the previous page.

Accept the entered value and move to the next input box.

Scroll upwards through the shortlist or increase the value in the input box.

Scroll downwards through the shortlist or decrease the value in the input box.

Open the Help page.

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Setup: Select country setup Select the following country settings: • Language: “Deutsch (German)”, “English”, “Français (French)” and “Cesky (Czech)”.

• Units: “Europe” (metric system) or “USA/GB” (anglosaxon system).

• Date format: “dd.mm.yyyy” or “mm/dd/yyyy” (d: day, m: month, y: year).

• Clock format: “24h” or “12h” (using “AM” and “PM”).

F1: F2: F3: F4: F5: F6: F7: F8:

Confirm the entered settings and return to the previous page.

— — Cancel all changes and return to the previous page.

Accept the entered value and move to the next input box.

Scroll upwards through the shortlist or increase the value in the input box.

Scroll downwards through the shortlist or decrease the value in the input box.

Open the Help page.

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3 - SETUP

Setup: Set clock Set the time and date of the internal clock.

F1: F2: F3: F4: F5: F6: F7: F8:

Confirm the entered settings and return to the previous page.

— — Cancel all changes and return to the previous page.

Accept the entered value and move to the next input box.

Increase the value in the input box.

Decrease the value in the input box.

Open the Help page.

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3 - SETUP

Operation windows (pages) The operating page of ACE FORCE for soil is the main view for the operation and supervision of the ACE FORCE features.

Pictogram view:

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Text view:

NOTE: The Operation page can be reached from everywhere by pressing the ACE key.

The following information about the ACE FORCE system is displayed here: Information concerning the value of soil stiffness kB in milinewton/meters.

For the details concerning the quantity, see “Features displayed by the display unit”.

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Information about the actual value of amplitude (A) in millimeters and the actual value of vibration frequency (f ) in Hz. Information will be displayed/hidden by pressing the F2 button.

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3 - SETUP

Information about the actual and recommended working speed of the machine. The recommended speed is displayed in % of the optimum speed for some vibration parameters.

For the details concerning the quantity, see “Recommendation of optimum travel speed”.

Information about the vibration values.

The status field may display the following information: Vibration off :

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Vibration on, low amplitude set:

Vibration on, high amplitude set:

A simple jump: NOTICE: Warning of a drum single jump, see “Evaluation of compaction by means of a drum jump”.

A double jump if low amplitude is set:

A double jump if high amplitude is set: NOTICE: Warning of a drum double jump, see “Double (chaotic) jump”.

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Status box “Track and Pass”: The current track number (T) and the current pass number (P) are displayed here.

The START/STOP key starts the logging of a new pass on the current track, or stops it.

NOTE: A running logging is stopped, when the vibration is switched off.

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Features displayed by the display unit Recognition of an increase in compaction and the achievement of the maximum degree of compaction.

Methods of the recognition of an increase in compaction and the achievement of the maximum degree of compaction: • Evaluation of compaction by means of an increase in the quantity kB. • Evaluation of compaction by means of a drum jump.

• “Compaction Guide” feature – information and assistance features of the ACE FORCE system.

Evaluation of compaction by means of an increase in the quantity kB The quantity kB defines the instantaneous stiffness of the material under the compacting element, i.e. a drum.

This parameter is measured continuously by means of assessing the compaction energy transferred into the material.

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3 - SETUP

If the value of the quantity kB in two consecutive crossings on the route compacted in the same manner does not increase, the material is compacted to the maximum degree of compaction by the given machine.

NOTE: If the achieved degree of compaction is not sufficient (as compared to laboratory tests), in order to achieve a higher degree of compaction, it is necessary to use a machine of a higher weight category or to check the compatibility of the material with an accredited laboratory.

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Evaluation of compaction by means of a drum jump A drum jump is the limit state of the compaction process where the material stiffness increases and which results in a drum jump. This state can be used to determine the maximum degree of compaction.

Periodic (single) jump If the value of the material compaction increases, the so-called drum periodic jump may occur. The drum periodic jump is characterized by one drum jump per one finished amplitude of the drum (one drum exciter revolution).

The drum periodic jump is technologically the most suitable condition for compaction.

The ACE FORCE display unit indicates this condition by the icon or text Jumping in the status field of vibration.

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3 - SETUP

Double (chaotic) jump A drum double jump occurs when the value of material stiffness exceeds the applicable compaction energy of the compaction element, i.e. the drum.

In case of a double jump, the drum jumps by more than one finished drum amplitude (two drum exciter revolutions).

The double jump of the drum is a potentially dangerous condition that may cause damage to the machine, eventually the compacted material. Therefore, when such a condition occurs, the vibration should be changed over to low amplitude (when using high amplitude) or the machine vibration should be turned off (when low amplitude is set).

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A double jump is an indication of the achievement of the maximum degree of compaction by the machine.

The ACE FORCE display unit indicates this condition by the icon or text Chaos and the flashing vibration icon.

NOTE: If the achieved degree of compaction is not sufficient (as compared to laboratory tests), in order to achieve a higher degree of compaction, it is necessary to use a machine of a higher weight category or to check the compatibility of the material with an accredited laboratory.

“Compaction Guide” feature – information and assistance features of the ACE FORCE system A unique feature of the ACE FORCE system, providing the machine operator with the immediate information about the condition and course of the compaction process. Further, the Compaction Guide feature displays for the machine operator an interactive advice on the best setting of the vibration parameters and the machine travel.

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3 - SETUP

Recommendations in case of a drum jump If there is a double jump of the drum (see “Double (chaotic) jump”), the following appears on the display unit: Should high amplitude be preset, it recommends changing over to low amplitude.

Pictogram view:

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Text view:

Should low amplitude be set, it recommends turning off the vibration.

Pictogram view:

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3 - SETUP

Text view: NOTE: The recommendations displayed by the Ammann Compaction Guide feature are valid only for one particular compaction route. When commencing compaction works on a new route (non-compacted), set the high vibration amplitude again.

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Recommendation of optimum travel speed The recommendation of optimum travel speed helps the operator to select and maintain the optimum machine travel speed so that the drum vibration has the highest possible resulting effect.

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3 - SETUP

Evaluation of compaction - reference measurement The soil stiffness kB (millinewton/meters) is not directly correlated with the degree of compaction in % according to the Proctor’s or Volume Test or with the quantity millinewton/meters squared according to the static load capacity test.

To determine the actual degree of material compaction, it is necessary to make at least one reference laboratory test.

Provided that the compacted material is homogeneous, i.e. the same type of material compacted layer, it is possible to perform the correlation calculation in the form:

This correlation factor can then multiply the value of kB and the resulting value should correspond to the value of the actual degree of compaction.

Presetting the parameter of soil stiffness kB If the value of the parameter kB is known from the reference measurement and corresponds to the required actual compaction; it is possible to enter the value in the system as a target one and the ACE FORCE system automatically tracks its achievement.

The indication “OK” means that the actual value is equal to or greater than the required value.

Setting the required value kB: Pressing F1, switches on the visualization of the set value of kB. Pressing F5 leads to displaying the screen of the required stiffness of the material setting.

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3 - SETUP

• Pressing F1 confirms the set value of kB. • Pressing F3 switches on the visualization of the set value of kB. • Pressing F6 increases the value of the required value kB. • Pressing F6 increases the value of the required value kB. • Pressing F7 decreases the value of the required value kB.

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3 - SETUP

The indication “OK” means that the actual value is equal to or greater than the required value.

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Other parameters displayed by ACE FORCE Status field “Track and Pass” • Only when the Ammann Documentation System (ADS) system is activated: The current track number (T) and the current pass number (P) are displayed here.

The START/STOP key starts the logging of a new pass on the current track, or stops it.

Operation page The ADS Operation page is the main screen to operate and supervise the ADS functions. It can be reached from everywhere by pressing the ADS key.

The START/STOP key starts the logging of a new pass on the current track, or stops it. The diagram shows the measured stiffness value (kB) versus the covered distance (s).

Additionally the stiffness target value is plotted as a horizontal full line.

NOTE: A running logging is stopped when the vibration is switched off.

The following system limits have to be considered: • Maximum track length = 6500.0 m (7108.5 yd).

• Maximum track number = 100 • Maximum pass number per track = 99

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3 - SETUP

Status box “Vibration”: Indicates the current condition of vibration, see “Operation pages”.

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Status box “Logging”: Shows the logging status that is executed in the Ammann Documentation System (ADS) part:

"Stopped”: No logging is running.

"Started”: The logging of a pass on the current track is running.

"Finished”: Indicates that the logging is stopped, and that on the current track, no further relevant increase of the stiffness can be achieved, and that the average stiffness value is equal or above the preset target stiffness value.

"Material”: Means that the logging is stopped, and on the current track, no further relevant increase of the stiffness can be achieved, but the average stiffness value is below the preset target stiffness value -> the material should be checked.

Status box “Speed”: Indication of the ideal rolling speed (v) as follows: ”v: 0”: ”v: OK”:

The rolling speed is zero.

The rolling speed is within the proposed range of the ideal speed. ”v: slow”: The rolling speed is too slow -> The rolling speed shall be increased. ”v: fast”: The rolling speed is too fast -> The rolling speed shall be decreased. ”v: ”: The vibration is off and therefore no speed proposal is indicated.

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3 - SETUP

The main settings can be accessed through the F keys.

F1: F2: F3: F4: F5:

Select the next free track number (function “New Track”).

Open the page “Select New Track”.

Scroll the covered distance backward.

Open the page “Select ADS Function”.

Open the page “Printing Track”.

F6:

NOTE: Only available if the logging is stopped.

Open the page “Details of Track”.

F7: F8:

NOTE: Only available if the logging is stopped.

Scroll the covered distance forward.

Open the Help page.

Select Ammann Documentation System (ADS) Function Access all Ammann Documentation System (ADS) functions from here to handle the logged data (viewing, printing, deleting, and exporting). The logged data consists of tracks and corresponding passes.

F1: F2: F3: F4: F5: F6: F7: F8:

Open the page “Select Track” on which all the tracks are shown clearly arranged.

Open the page “Select New Track”.

Open the page “Actual Track”.

Back to the previous page.

Open the page “Export Tracks and Passes”.

Open the page “Delete Tracks and Passes”.

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Open the Help page.

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3 - SETUP

Select track The track field (10 x 10 field) provides an overview of the track numbers 1 to 100. The meaning of the numbers or symbols inside the fields is as follows:

“ ”: An empty field indicates a free track number, meaning that under this track number no data (passes) has been logged.

“12”: A number shows how many passes have been recorded on this track.

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“OK”: An OK stands for the status “Finished”. It indicates that on the current track, no further relevant increase of the stiffness can be achieved, and that the average stiffness value is equal or above the preset target stiffness value.

“I”: An exclamation mark indicates that on the current track, no further relevant increase of the stiffness can be achieved, but that the average stiffness value is below the preset target stiffness value. The reason might be a problem with the material -> the material should be checked.

F1: F2:

F3:

F4: F5: F6:

F7:

F8:

Confirm the selected track number and open the page “Handle Actual Track”.

Scroll within the track field to right. Keep the button pressed to move automatically forwards.

Scroll within the track field to left. Keep the button pressed to move automatically backwards.

Cancel all changes and return to the previous page.

Scroll within the track field upwards. Keep the button pressed to move automatically upwards.

Scroll within the track field downwards. Keep the button pressed to move automatically downwards.

Open the Help page.

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3 - SETUP

Select New Track Select a new track number in order to make a data logging on a new track (starting with pass number 1) or to continue data logging on an existing track (continue with the next free pass number).

F1:

F2: F3: F4: F5: F6: F7: F8:

Confirm the selected track number and open the page “Ammann Documentation System (ADS) Operation”.

— — Cancel all changes and return to the previous page.

— Increase the track number.

Decrease the track number.

Open the Help page.

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3 - SETUP

Handle actual track Handle the actual track on this page. First select the desired pass number. The diagram shows the logged stiffness values (kB) versus the first 200 meters of the selected pass. Depending on the Ammann Documentation System (ADS) adjustment “Curve number” (see page “SET > Setup (F4) > SysData (F7) > ADS Set (F3) > Set ADS Adjustments”) one, two, three or four passes are displayed in the diagram (the selected and the previous ones).

The F keys offer access to the details and to the printing options.

F1:

F2: F3: F4: F5: F6: F7: F8:

Confirm the selected pass number of the actual track number and open the page “ADS Operation”.

Open the page “Printing Track”.

Open the page “Details of Track”.

Cancel all changes and return to the previous page.

— Increase the pass number.

Decrease the pass number.

Open the Help page.

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3 - SETUP

Details of Track The details of the previously selected track and pass are listed here: • Date and Time.

• Maximum and minimum values of the logged stiffness (kB max and kB min).

• Average stiffness value (økB).

• Increase or decrease of the average stiffness value compared to the previous pass (ΔkB).

• Average asphalt surface temperature (Temper).

• Average rolling speed (Speed).

• Length of the pass (Length).

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• Driving direction (Direct: forward or backward).

F1: F2: F3: F4: F5: F6: F7: F8:

Open the page “Diagram” (zooming function).

Open the page “Printing Track”.

Back to the previous page.

Open the page “Export Tracks and Passes”.

Open the page “Delete Tracks and Passes”.

Open the Help page.

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Diagram (zoom) The diagram shows the logged stiffness values (kB) versus the covered distance of the selected pass.

The presentation of the stiffness values depends on the Ammann Documentation System (ADS) adjustment “kB range”, “Track range” and “Curve number” (see page “SET > Setup (F4) > SysData (F7) > ADS Set (F3) > “Set ADS Adjustments”).

F1: F2: F3: F4: F5: F6: F7: F8:

— — — Back to the previous page.

— — — Open the “Printing Track”

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3 - SETUP

Printing of track Handle the printing of the previously selected track. If required, the desired pass number can be selected here.

NOTE: The printout is only possible if the printer module is connected to the operation panel.

F1: F2:

Start the printout on the connected printer module.

Pause the printing progress.

F3: F4:

NOTE: The data already sent to the printer buffer will still be printed. To continue, press the Start button again (F1).

Stop the printing progress.

Back to the previous page.

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NOTE: If a printing job was started, it will be finished in the background.

F5: F6: F7: F8:

Increase the pass number.

Decrease the pass number.

Open the Help page.

Printer module with printout.

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Delete tracks and passes Handle the deletion of tracks. The track numbers can be selected on this page. If a track is deleted, all corresponding passes are deleted as well. If all tracks are selected to delete (track number = 0), all logged data is deleted.

NOTE: During the deletion of the whole data (track number = 0), a small clock is shown.

NOTICE: If the track number 0 (zero) is entered, all tracks and passes are deleted irrecoverably! While the system is deleting the whole data (track number = 0), all other functions are interrupted!

Therefore the data deletion should only be carried out when the machine is at standstill or when the vibration is switched off!

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NOTE: The data can previously be exported to a USB memory device (see page SET > ADS (F5) > DataExp (F5) > ”Export Tracks and Passes”).

F1:

F2: F3: F4: F5: F6: F7: F8:

Confirm the deletion of the selected track(s) and pass(es). The key has to be pressed twice, in order to confirm that the data really should be deleted.

— — Cancel all changes and return to the previous page.

— Increase the track number.

Decrease the track number.

Open the Help page.

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3 - SETUP

Export tracks and passes Handle the export of tracks to a connected USB memory device. The track and pass numbers can be selected on this page.

NOTE: With the track number 0 (zero), all tracks can be selected, and with the pass number 0 (zero), all passes of the previously selected track are selected.

NOTICE: During the data export process, a small clock is shown. The USB memory device shall not be removed until the clock disappears. Otherwise the exported data might be damaged or incomplete!

While the system is writing the data to the USB memory device, all other functions are interrupted! Therefore the data export shall only be carried out when the machine is at standstill or when the vibration is switched off!

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Using the optionally obtainable software “ADS Evaluation Software” (for Windows PCs), the data can be reviewed, analyzed, saved, and printed.

The stored data is exported as one data file per pass.

Each file name (e.g. T0001P0002D11062007T103100) consists of the track number (T0001), the pass number (P0002), the date-stamp (D11062007) and the time stamp (T103100). The files do not have any file extension.

F1: F2: F3: F4: F5: F6: F7: F8:

Confirm the export of the selected track and pass to a connected USB memory device.

Stop the currently running export of data.

Note: Press the key at least for one second.

Back to the previous page.

Accept the entered value and toggle between track and pass number input.

Increase the track or pass number.

Decrease the track or pass number.

Open the Help page.

USB memory device plugged into the USB socket.

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Setup: Read alert list The errors (or alerts) are logged inside the system and can be recalled in the alert list. Up to 100 alerts are stored. If the maximum is reached, the oldest alert gets lost at the expense of the latest one.

Each alert consists of an entry number (current position in the list), the error number (refer to the table “Error Messages”), the timestamp (time and date) and the event (Entered, Quit, Gone).

F1: F2: F3: F4: F5:

Back to the previous page.

Open the page “Delete Alert List”.

F6: F7: F8:

NOTE: Only accessible with user access right “Expert”.

Scroll upwards through the alert list.

Scroll downwards through the alert list.

Open the Help page.

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Setup: Select reset options The reset options for ACE FORCE and Ammann Documentation System (ADS) allow resetting the system to the factory default settings.

Reset ACE FORCE: • After the confirmation of the option “Yes”, the following values are reset: target stiffness (kB target = 80 MN/m), temperature limits (T max = 120 °C and T min = 80 °C), performance level (Medium), reference values for frequency (f = 35 Hz / 50 Hz) and eccentric (E = 33%), temperature correction factor (0 °C).

Reset the Ammann Document System (ADS):

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• After the confirmation of the option “Yes” the following values are reset: kB range (200 MN/m), track range (100 m), curve number (2 passes), grid (10 m), stride (0.2 m) and minimum kB increase (10 MN/m).

Clear memory: • This option formats the whole memory.

NOTE: During the formatting of the memory, a small clock is shown.

NOTICE: All logged data (tracks and passes) will be deleted irrecoverably! While the memory is formatted, all other functions are interrupted! Therefore the memory formatting can only be carried out when the machine is at standstill or when the vibration is switched off!

F1:

F2: F3: F4: F5: F6: F7: F8:

Confirm the resetting of values and/or the deletion of the memory. The key has to be pressed twice (first confirm and then execute).

Cancel all changes and return to the previous page.

Accept the entered value and move to the next input box.

Scroll upwards through the shortlist in the input box.

Scroll downwards through the shortlist in the input box.

Open the Help page.

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Help pages On most pages a corresponding Help page can be opened that contains useful information for the use of the functions.

F1:

F2: F3: F4: F5: F6: F7: F8:

Confirm the resetting of values and/or the deletion of the memory. The key has to be pressed twice (first confirm and then execute).

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Back to the previous page.

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Quit error This page is automatically opened in case that one or more errors occurred. The errors are displayed with their error number and a short description. The latest error is always shown first. If there are other errors pending, they can be looked through by using the scroll keys.

A list of all possible errors can be found in the table “Error Messages”.

F1: F2: F3: F4: F5: F6: F7:

Confirm the error.

Scroll upwards through the error list (if there are more than one).

Scroll downwards through the error list (if there are more than one).

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F8:

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Setup: Select system data — service Select between several system data groups. Each of them provides specific adjustments for the system. The access is granted by three different user access rights.

The corresponding user codes can be entered on page “Select User Code” (F1 key).

“User”: • After the start-up of the system the access right is always set to “User”. The “User” has no access to the ACE actual values (F5), the ACE parameters (F6) and the ACE commissioning page (F7).

“Super User”:

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• The “Super User” has read permission to the ACE actual values (F5) and the ACE parameters (F6), but no access to the ACE commissioning page (F7).

“Expert”: • The “Expert” has read and write permission to the ACE actual values (F5), the ACE parameters (F6), and the ACE commissioning page (F7).

F1: F2: F3: F4: F5:

F6:

Open the page “Select User Code”.

Open the page “Set ACE Adjustments”.

Open the page “Set ADS Adjustments”.

Back to the previous page.

Open the page “Read ACE Actual Values”.

NOTE: Only accessible with user access rights “Super User”.

Open the page “Read ACE Parameters” or “Read and Write ACE Parameters”.

F7:

NOTE: Only accessible with user access right “SuperUser” or “Expert”.

Open the page “Commission ACE System”.

F8:

NOTE: Only accessible with user access right “Expert”.

Open the Help page.

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Setup: Enter User Code - service Enter the user code “Super User” or “Expert” on this page, in order to get the access rights to certain functions. After every new start-up of the system, the user access is reset to “User”.

NOTE: Optionally, also the login as “Customer” is possible. This is a part of the optional function “User Presets”, which is only available after the purchase from CASE CONSTRUCTION. The user code for “Customer” is identical to the Enabling code for the “User Preset” function.

F1: F2: F3: F4: F5: F6: F7: F8:

Confirm the entered setting and return to the previous page.

Jump to the next input box.

Jump to the previous input box.

Cancel all changes and return to the previous page.

Accept the entered value and move to the next input box.

Increase the value in the input box.

Decrease the value in the input box.

Open the Help page.

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Ammann Documentation System (ADS) evaluation software 4.0 Operating and installation instructions Introduction This software guide contain basic information on the installation and handling of the evaluation software for the Ammann Documentation System (ADS).

The ADS recorded and stored data can be exported on the machine and then transferred to a PC or laptop. With this software, the stored data can be displayed and analyzed with diagrams. These diagrams can also be printed in a complete protocol of proof rolling.

NOTE: It is the responsibility of the user to select the correct files for review.

You are entitled to use this software in compliance with the software license agreement. If you have any questions regarding this software, please contact a CASE CONSTRUCTION dealer in your country.

Please remember that it may not be possible to avoid delays in answering your questions, depending on the matter and extent.

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NOTE: CASE CONSTRUCTION cannot answer questions on the fundamentals of computer operating, operating systems, or other applications.

• The steps described in these instructions apply for all operating stages.

• Use only the CD-ROM provided. Never employ a different CD-ROM to use this software.

• This software may not be modified.

• If modified or supplemented without CASE CONSTRUCTION permission, entitlement to use the equipment may be withdrawn.

• Always keep the signal side (not printed) free of dirt and scratches. Clean from the center of the CD-ROM towards the edge with a clean cloth.

• Never bend the CD-ROM or touch the signal side.

• Never expose the CD-ROM to direct sunlight for prolonged periods.

• Do not store the CD-ROM in places exposed to dust, extreme temperatures, and high humidity.

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Installation and system requirements This chapter provides a step-by-step procedure on how to install the software. Verify that your computer system meets the system requirements.

The minimum computer system requirements Operating system: Processor: RAM: Hard disk space: Graphic resolution: Ports:

Windows® Vista, Windows® 7, Windows® 8 minimum 600 MHz 128 MB minimum 10 MB minimum 1170 x 660 pixel USB

NOTE: The software may not run properly if the minimum system requirements are not met

Program installation: Proceed as follows to install the software.

1. Place the CD-ROM in the PC / laptop drive.

The CD-ROM uses an auto start routine. After a short wait, the dialog box opens Auto Run. If the dialog box Auto Run does not open, click the desktop and then double-click the CD-ROM icon.

2. Confirm changes on the computer.

If a message appears that asks you if want the program to make changes to the computer, click “Yes”.

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3. Select the language you will use in the installation.

Click “OK” to start the installation wizard.

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4. Read the information on the setup wizard screen.

Click “Next >” to continue.

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5. Accept the license agreement.

Click “Next >” to continue.

6. Choose the destination folder for the installation.

It is recommended to use the proposal. Click “Next >” to continue.

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7. Select the start menu folder.

It is recommended to use the proposal. Click “Next >” to continue.

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8. Choose to either have a desktop icon or not.

Click “Next >” to continue.

9. Check the installation settings.

Click “Install ” to complete the installation.

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10. Complete the setup wizard.

Click “Finish” to close the installation wizard.

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11. After the installation, a desktop icon will be available only if you chose this option in Step 8.

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Starting the program You can start the program two different ways: • Double-click on the desktop icon “ADS Office Tool”, or • Click on START / All Programs / Ammann-Group / ADS Office Tool / “ADS Office Tool”.

NOTE: The destination folder where you can find the program can be different, if you have chosen another folder on “Program installation” Step 6 or Step 7.

After the first start of the program, select the language.

Choose between: • English • German • Czech • Spanish • French • Italian • Portuguese • Finnish

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• Swedish • Russian Click “OK” to continue.

After you select the language, the main window of the application opens.

After the first start, adjust the settings. See “Application settings” for more information on opening and using the settings.

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Data export on the operation panel HMI Carry out the data export on the operation panel HMI as follows: 1. Plug an USB memory device (1) into the USB socket (2) on the dashboard.

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2. On the operation panel ACE FORCE, press the “ADS” button to open the page “Export Tracks + Passes”.

3. Press F4, “FuncADS”.

4. Press F5, “DataExp”.

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5. Export the desired tracks and passes.

• Check that the connection status is “USB memory connected!” (1).

NOTE: If the USB device isn’t recognized, try another USB device or check the wiring and/or hardware.

• Select the number of the track and pass that you want to export (2).

NOTE: If you set the pass number to “0”, all passes of the track are selected. If you set the track number to “0” all of the tracks and passes are selected.

• Press F1, Confirm Export to start the data transfer from the operation panel to the USB memory device.

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NOTICE: During the data export process, a small clock is shown. Do not remove the USB memory device until the clock disappears or the exported data may become damaged or incomplete.

NOTE: While the system is writing the data to the USB memory device, all other functions are interrupted. Only carry out the data export when the machine is at standstill or when the vibration is switched off.

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Using the software The main menu of the window of the ADS application works with four tabs. Each tab has it’s own task. This program also contains a menu and a tool bar on the top of the window for quick action functions.

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A proper evaluation is made when all four tabs are filled correctly.

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“Files” tab In the following example, four data files are selected.

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1 2 3 4 5 6 7

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Select the desired data files through this button. You can also drag and drop the desired data files with the mouse.

You can delete the selected entries with this button. Only the entries in the list will be deleted, not the actual physical data files.

Move the selected entries up or down for a manual sort of the data files.

All selected data files are shown in this field. Click on the column headlines to automatically sort the entries.

Select the previous or next file in the list with these buttons.

When you highlight a file, detail information is shown in this field.

Go to tab “Machines” This is only possible if you select one data file.

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“Machines” tab Use the second tab, “Machines” to capture the machines. For each machine name, which is stored in the data files, a new machine will be added automatically. It is possible to have multiple machines with the same machine type. You can manually add more machines as long as there are not more machines than selected data files.

Each machine has its own configuration settings. If the automatic compaction mode is set, you can select a corresponding performance level on the right. If the manual compaction mode is set, you can enter the values of the used amplitude [mm] and frequency [Hz].

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In this example, the machine is automatically added. The machine type “AV 95–2 ACE” was stored in a data file. The machine type is fixed, i.e. you can not edit this field.

Two different machines from the same type are used in this example which requires in adding the machine manually (see item “3”). You can edit this field.

Add a new machine with this button.

Go back to the “Files” tab.

Go to the "Construction site” tab. This is only possible if all of the necessary fields are complete.

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“Construction site” tab Use the third tab, “Construction site” to capture information and details about the construction site and the road work that corresponds to the selected data files. Example data was added for the following screen shot. All of the information displays on the evaluation window and on the final protocol of proof rolling.

NOTE: You can edit proof rolling and the weather conditions. See “Application settings”.

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Use the first section to collect general information about the work order.

Use the second section to collect details about the layer settings.

Use the third section to collect details about the environment of the construction site.

Go back to the “Machines” tab.

Go to the "Diagrams options” tab. This is only possible if all of the necessary fields are complete.

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“Diagram options” tab Diagram options can be set with the fourth tab, “Diagram options”. There are four diagram types that display. The available diagram types will differ, and will be dependent on a single file evaluation versus a multiple file evaluation.

Diagram types available for a single file evaluation Line diagram

Point diagram

Bar diagram

Area diagram

NOTE: You can customize the color of the bar and area diagram. See “Applications settings” for more information.

Diagram types available for a multiple file evaluation 2D line diagram

2D strips diagram

3D line diagram

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3D area diagram

3 - SETUP

Diagram options for a single file evaluation An example of the “Diagram options” tab If you select one data file is shown below.

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3 4

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Select the desired diagram type.

Select the desired diagram options.

See “Diagram options” for more information on the individual diagram options.

NOTE: The check box for “Displays values below reference value with other color”, is only available for the point and bar diagram.

Go back to the “Machines” tab.

Click on the “Evaluate” button and the evaluation window will open. See “Evaluation of a single file”.

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Diagram options for a multiple files evaluation An example of the “Diagram options” tab If you select more than one data file is shown below.

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Select the desired diagram type.

Choose whether the reference value should be displayed or not. You can adjust the reference value if you select the check box.

See “Diagram options” for more information on the individual diagram options.

NOTE: Display of the “Reference value” field is not available for the 3D line diagram.

Go back to the “Machines” tab.

Click on the “Evaluate” button and the multiple file evaluation window will open.

NOTE: If an evaluation with the selected files seems useless, the start of the evaluation have to be confirmed through a dialog box. See Evaluation of multiple files”.

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Evaluation of a single file If one data file was selected, the evaluation window will display and the evaluation will start.

Description of the window:

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1 2 3

Construction site and machine information.

Details of the selected data file.

Diagram of the measurements stored in the data file. Analyze the data here.

Hover over a data point with the mouse and a tooltip with the exact values of the point displays:

4

You can change the diagram options on runtime. See “Diagram options – Single file” for more information.

Change the zoom with these three buttons.

Click the “Create protocol” button and a complete protocol of proof rolling will generate. See “Creation of a protocol” for more information.

5 6

Diagram options – Single file The diagram options on the bottom left corner of the evaluation window, defined: • Diagram type — You can change the diagram type on runtime.

• Average value — If this option is activated, a green line displays on the chart. This line indicates the average value of all kB values of the data file.

• Reference value — If this option is activated, a red line displays on the chart. This line can help locate the positions where the ground stiffness value is not high enough. The reference value itself can also be changed on runtime.

• Colored values — If this option is activated, all data points below the line of reference value will display in red.

NOTE: This option is only available for the point and bar diagram. Also, the reference value have to be visible to use this option.

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Evaluation of multiple files If multiple data files were selected, the evaluation will start and the multiple files evaluation window will display. The application will check if an evaluation of the selected data files seems useful or not. If it seems useless, you have to confirm the start of the evaluation through the dialog box.

The evaluation window will only open if you click the button “Yes”, otherwise the evaluation window will not open.

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Achieve a useful evaluation You can achieve a useful evaluation in two ways: • Analyze the different passes on the same track to see the increase of the ground stiffness value.

Select data files with the same track number but with different pass numbers.

• Analyze the last pass of every track of a whole area to see an area-wide overview of the ground stiffness.

Select data files with different track numbers.

The time span of all of the selected data files has to be less than 60 days or the evaluation will seem useless NOTE: This software offers the functionality to display several measurements together. The sensible selection of the data to be compared and the interpretation and conclusions drawn from this are the users responsibility.

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Description of the window:

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4 5 6 7 8 9

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Construction site and machine information.

Details of the selected data file that corresponds to the selected series. To display the details of another series, click on the desired series.

Diagram of the measurements stored in the data file. Analyze the data with tooltips (normal mode).

Move the series directly in this diagram (edit mode) The data files record and automatically display when you drive backwards.

You can change the diagram options on runtime. See “Diagram options – Multiple files ” for more information.

You can change the zoom of the chart with these three buttons.

Click on the edit mode button to enter the edit mode. Click on the edit mode button again to close the edit mode.

This button resets the zoom and all displacements of the series.

This button directly prints the analysis.

Click the “Create protocol” button and a complete protocol of proof rolling will generate. See “Creation of a protocol” for more information.

Diagram options – Multiple files The diagram options on the bottom left corner of the evaluation window, defined: • Diagram type — You can change the diagram type on runtime.

• Reference value — If this option is activate, the reference value will display on the diagram. On the 2D line and the 2D area diagram, a red line will display on the chart. On the 2D strips diagram, a two-color-gradiation represents the reference value. All values above the reference value will display in green, the values below in red.

NOTE: This option is not available for the 3D line diagram. If the reference value is active on the 2D strip diagram, the gradiation function will be disabled and the value can not be changed. This is due to the fixed two-color-gradiation NOTE: The displaying of the reference value can help to locate the positions where the ground stiffness value is not high enough. The reference value itself can also be changed on runtime.

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• Gradiation — On the 2D strips diagram, the gradation can be changed on runtime. The smaller the gradation value is, the more colors will be used. Changing the gradation can help you analyze the measurements.

NOTE: This option is only available for the 2D strips diagram and only when the reference value is not active.

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The multiple files evaluation window knows two different modes – the normal mode and the edit mode: Normal mode This is the default mode. Use the normal mode to analyze the measurements.

With the mouse, hover over a data point and a tooltip with the exact values of the data point will display.

Click on a series to mark it.

The purple line displays thicker because it was marked.

Edit mode Use the edit mode to move the series. The operator does not always start the recording at the same position.

The series can be moved horizontally to match the pikes of the series together. The measurements can only be compared correctly, if they were recorded at the same location.

In the edit mode, the chart is surrounded by a blue border line. If visible, you can drag and drop the series horizontally.

Before series movement

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After series movement

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Direct print of an analysis With the direct print function it is possible to print the current view of the chart. The current zoom and all the displacements will print exactly as they appear on the evaluation window. Also, some construction site information will display on the print out. The image below shows an example of a direct print out:

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Creation of a protocol Click on “Create protocol” and a new protocol of proof rolling will generate. All entered data and the chart evaluation window will display on this protocol. The following screen shot shows the print preview with a protocol. This preview opens automatically after the creation of the protocol.

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NOTE: A protocol for a single file evaluation with look slightly different.

The chart will display on the second page of the protocol. All displacements stay in the printed chart but the zoom will reset to allow all of the data to be visible on a correct protocol.

Printing into a PDF file The generated protocol can be printed or stored as a PDF file, if your computer has a PDF printer installed.

There is no functionality to directly generate a PDF file from a protocol of proof rolling. If the protocol is needed as PDF file, you can use a PDF printer. If a PDF printer is selected while printing the protocol, the output won’t go to a physical printer but will be printed into a PDF file. There are several PDF printers available to download from the internet. A very common solution is to use the printer called “PDFCreator" (http://www.pdfforge.org/pdfcreator).

NOTE: NOTE Ammann is not responsible for any thirdparty software installations and their consequences.

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Applications settings Click on Options > Settings on the menu bar to access the applications settings. Or click on the application setting icon as shown.

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The settings form has two tabs, “General” and “Company”.

Use the first tab for general applications settings.

General settings • “Ask before closing this application” – If this check box is set, you will have to confirm the closing of the program though a dialog box.

• “Delete the cache with all recently used values” – This deletes the cache with all stored suggestions for the dropdown fields. The image to the right shows an example of these suggestions.

• “Edit the reasons for proof rolling” and “Edit the weather conditions” – When you click on the “Edit reasons” button the image to the right will open.

• You can edit the reasons for proof rolling on this screen.

• Click “OK” to close this tab.

• Click “Reset” and the reasons of proof rolling will reset.

A similar window opens when you click on “Edit Conditions” • You can edit the weather conditions on this screen.

• Click “OK” to close this tab.

• Click “Reset” and the conditions will reset.

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• “Color of the bar diagram” / “Color of the area diagram” – Click on the color button to change the color of the bar diagram or of the area diagram.

Click on “Reset color” and the color will reset to the default settings.

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• “Select default folder for data files” — Choose the default folder for opening the data files.

• “Reset protocol number” — The protocol number is written on the footer of every protocol of proof rolling. It is generates the increments automatically.

Click on the “Reset protocol number” to reset the value to “1”.

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Company settings The second tab in the application settings is “Company”.

You can set your company name and choose your company logo under this tab.

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Click on “Open preview” to open a part of an example protocol. Your company name and logo are displayed in the header.

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Reversing data files The machine has the possibility to drive forward and backwards. The direction the operator drives is stored in the data files. Reverse the data from the backwards driving direction in the evaluation window. This allows for a correct evaluation of the measurements.

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The first pass on this track was recorded while driving forward. The second pass was recorded while driving backward.

Track 3 3

Pass 1 2

Start Reference point 1 Reference point 2

End Reference point 2 Reference point 1

In order to compare these two passes, both must be displayed from start of track to end of track. The application detects the backwards recorded data files and then reverses them. Only with this functionality, the series in the chart can be aligned and the measurements can be analyzed correctly.

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Index ###_Index_###

A ACE FORCE windows. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Ammann Documentation System (ADS) evaluation software 4.0 . . . . . . . . . . . . . . . . . . . . 3-33 D Definitions and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-3

M Manual scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1

P Personal safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-1

Dealer’s stamp

CNH Industrial America LLC reserves the right to make improvements in design and changes in specifications at any time without notice and without incurring any obligation to install them on units previously sold.

Specifications, descriptions, and illustrative material herein are as accurate as known at time of publication, but are subject to change without notice.

Availability of some models and equipment builds varies according to the country in which the equipment is being used. For exact information about any particular product, please consult your Case dealer.

© 2015 CNH Industrial America LLC. All Rights Reserved.

Case is a trademark registered in the United States and many other countries, owned or licensed to CNH Industrial N.V., its subsidiaries or affiliates.

Any trademarks referred to herein, in association with goods and/or services of companies, other than owned by or licensed to CNH Industrial N.V., its subsidiaries or affiliates, are the property of those respective companies.