Case CX330 Excavator Operator's Manual - PDF DOWNLOAD

CX330 EXCAVATOR

Issued May 2006 Book/Form Number 87538932 NA • Printed in U.S.A. • Bur Copyright © 2006. CNH America, LLC. All Rights Reserved.

TRIM THIS EDGE Title Page - Right-Hand Page (First Page) Bur 87538932

TRIM THIS EDGE

OPERATOR’S MANUAL

THIS SAFETY ALERT SYMBOL INDICATES IMPORTANT SAFETY MESSAGES IN THIS MANUAL. WHEN YOU SEE THIS SYMBOL, CAREFULLY READ THE MESSAGE THAT FOLLOWS AND BE ALERT TO THE POSSIBILITY OF DEATH OR SERIOUS INJURY M171D

Safety Decals on this machine use the words Danger, Warning, or Caution, which are defined as follows:

• DANGER:

Indicates an immediate hazardous situation that, if not avoided, will result in death or serious injury. The color associated with Danger is RED.

• WARNING:

Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury. The color associated with Warning is ORANGE.

• CAUTION:

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices. The color associated with Caution is YELLOW.

If Safety Decals on this machine are ISO two panel Pictorial, decals are defined as follows:

TRIM THIS EDGE

• • • •

The first panel indicates the nature of the hazard.

The second panel indicates the appropriate avoidance of the hazard.

Background color is YELLOW Prohibition symbols such as

and

STOP

if used, are RED.

IMPROPER OPERATION OF THIS MACHINE CAN CAUSE DEATH OR SERIOUS INJURY. BEFORE USING THIS MACHINE, MAKE CERTAIN THAT EVERY OPERATOR: • Is instructed in safe and proper use of the machine.

• Reads and understands the Manual(s) pertaining to the machine.

• Reads and understands ALL Safety Decals on the machine.

• Clears the area of other persons.

• Learns and practices safe use of machine controls in a safe, clear area before operating this machine on a job site.

It is your responsibility to observe pertinent laws and regulations and follow the manufacture’s instructions on machine operation and maintenance.

CALIFORNIA PROPOSITION 65 WARNING Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.

Battery post, terminals and related accessories contain lead and lead compounds.

Wash hands after handling.

TRIM THIS EDGE Title Page - Left-Hand Page (Second Page) Bur 87538932

TABLE OF CONTENTS TO THE OWNER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 CX330 EXCAVATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 RIGHT,LEFT,FRONT AND REAR OF MACHINE . . . . . . . . . . . . . . . . . . . . . . . . 3

SAFETY/DECALS/HAND SIGNALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 SAFETY AREA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 UTILITY SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 PERSONNEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 MOUNTING AND DISMOUNTING PRECAUTIONS . . . . . . . . . . . . . . . . . . 11 STARTING AND STOPPING PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . 12 OPERATING PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 MAINTENANCE PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 FUEL HANDLING PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 TRANSPORTING PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 BURN PREVENTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 HAZARDOUS CHEMICAL PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . 17 FIRE EXTINGUISHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 SEAT BELT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 SPECIFIC PRECAUTIONS TO THIS MACHINE . . . . . . . . . . . . . . . . . . . . . 18 SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 HAND SIGNALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 INSTRUMENTS/CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 CAB DOOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 STEPS AND ACCESS HANDLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 FUNCTION CANCELLATION LEVER AND SAFETY BAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 OPERATOR’S COMPARTMENT CONTROLS . . . . . . . . . . . . . . . . . . . . . . 36 LOCATION OF CONTROLS AND ASSOCIATED COMPONENTS . . . . . . . 36 RIGHT-HAND CONTROL ARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 LEFT-HAND CONTROL ARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 SYSTEMS DISPLAY AND CONTROL PANEL . . . . . . . . . . . . . . . . . . . . . . . 42 ANTI-THEFT DEVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 ARM AND UPPER STRUCTURE SWING CONTROL LEFT-HAND CONTROL LEVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 BOOM AND BUCKET CONTROL RIGHT-HAND CONTROL LEVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

I

TRIM THIS EDGE RIGHT PAGE (Chapter First Page) Bur 87538932NA

TRIM THIS EDGE

IDENTIFICATION NUMBERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 TYPE, PIN AND YEAR OF MANUFACTURE . . . . . . . . . . . . . . . . . . . . . . . . . 5 MACHINE COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

OPTIONAL CONTROL PATTERN ARM AND UPPER STRUCTURE SWING LEFT-HAND CONTROL LEVER OPTIONAL CONTROL PATTERN BOOM AND BUCKET RIGHT-HAND CONTROL LEVER . . . . . . . . . . . . . .

TRAVEL CONTROL LEVERS AND PEDALS . . . . . . . . . . . . . . . . . . . . . . .

AUTOMATIC TEMPERATURE CONTROL SYSTEM . . . . . . . . . . . . . . . . .

OPERATOR’S SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

WINDSHIELD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LOWER FRONT WINDOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

REAR WINDOW AND EMERGENCY EXIT . . . . . . . . . . . . . . . . . . . . . . . . .

ENGINE HOOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LOWER PANELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

WINDSHIELD WASHER RESERVOIR . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TOWING HOLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ROTARY LIGHT CABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

55 56 57 61 66 70 72 73 78 80 80 81 81

TRIM THIS EDGE

OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 BEFORE OPERATING THE MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 MACHINE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 BREAK-IN PERIOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 STARTING THE ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 BRINGING THE MACHINE UP TO OPERATING TEMPERATURE . . . . . . 93 ENGINE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 OPERATING THE MACHINE IN COLD WEATHER . . . . . . . . . . . . . . . . . . 95 OPERATING THE MACHINE IN HOT WEATHER . . . . . . . . . . . . . . . . . . . . 95 STOPPING THE ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 MACHINE TRAVEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 LIFTING LOADS WITH THE MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 LIFTING THE MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 OPERATING THE MACHINE IN WATER . . . . . . . . . . . . . . . . . . . . . . . . . 103 OPERATING THE MACHINE ON SLOPING GROUND . . . . . . . . . . . . . . 103 OPERATING THE BUCKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 PARKING THE MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 AUXILIARY HYDRAULIC (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 TRANSPORTING THE MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 ANTI- VANDAL GUARD OPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FLUIDS AND LUBRICANTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

HOURMETER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DAILY INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

INTERVALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FLUIDS AND LUBRICANTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FLUID AND LUBRICANT CAPACITIES AND SPECIFICATIONS . . . . . . .

HYDRAULIC FLUID CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

II

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

117 117 118 118 120 122 123 126 127

128 131 135 135 136 137 139 142 146 147 154 156 159 159 161 163

ADJUSTMENT/MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TRACKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TRACK SHOE BOLT TORQUE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TRACK ROLLERS AND IDLER WHEELS . . . . . . . . . . . . . . . . . . . . . . . . .

RADIATOR AND OIL COOLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FAN AND ALTERNATOR DRIVE BELT . . . . . . . . . . . . . . . . . . . . . . . . . . .

FUEL TANK FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

INSPECTING AND CLEANING THE MACHINE . . . . . . . . . . . . . . . . . . . .

CHECKING FOR CYLINDER LEAKAGE . . . . . . . . . . . . . . . . . . . . . . . . . .

PLASTIC AND RESIN PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

REPLACING A BUCKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

WELDING ON THE MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIRE EXTINGUISHER (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

AIR CONDITIONING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

HARDWARE TORQUE INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TORQUE SPECIFICATIONS PER COMPONENT . . . . . . . . . . . . . . . . . . .

165 165 168 168 169 170 171 171 172 172 173 175 175 176 179 180

ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BATTERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CONNECTING BOOSTER BATTERIES . . . . . . . . . . . . . . . . . . . . . . . . . .

REPLACING A BULB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

181 183 186 187

MACHINE STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189

III

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

EVERY 10 HOURS OR DAILY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

GREASE POINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

GREASING THE TURNTABLE TEETH . . . . . . . . . . . . . . . . . . . . . . . . . . .

GREASING THE SWING REDUCTION GEAR . . . . . . . . . . . . . . . . . . . . .

FLUID LEVELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

RELEASING PRESSURE IN THE HYDRAULIC SYSTEM . . . . . . . . . . . .

HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

RESERVOIR BREATHER REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . .

BLEEDING AIR FROM THE HYDRAULIC COMPONENTS . . . . . . . . . . .

AIR FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SERVICE SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SWING REDUCTION GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TRAVEL REDUCTION GEARS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

WEIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ESCO BUCKETS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

WORKING RANGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LIFTING CAPACITIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

193 193 194 195 196 197 203 205

INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211

TRIM THIS EDGE IV

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

TO THE OWNER

BD05N001

This manual contains important information about the safe operation, adjustment and maintenance of your Excavator. Refer to the Detail Index at the end of this manual for locating specific items about your machine. This machine conforms to current safety regulations.

Use this manual as a guide. Your machine has been designed and built to the highest standards of quality. It conforms to all current safety regulations. However, the risk of accidents can never be completely excluded. That is why it is essential to observe elementary safety rules and precautions.

Do Not operate or permit anyone to operate or service this machine until you or the other persons have read and understand the safety, operation and maintenance instructions in this manual. Use only trained operators who have demonstrated the ability to operate and service this machine correctly and safely.

Use this manual as a guide. Your machine will remain a reliable working tool provided it is kept in good working condition and serviced properly.

The standard attachments and equipment available for use with this machine are intended for general earth moving purposes, material rehandling, etc. If the machine is to be used for handling loads, (tubing, concrete pipe sections, shoring material, etc.), make sure the machine is suitably equipped for this type of work.

All legal requirements must also be strictly observed.

1

TRIM THIS EDGE RIGHT PAGE (Section First Page) Bur 87538932NA

TRIM THIS EDGE

CX330 EXCAVATOR

TO THE OWNER Do not use this machine for any application or purpose other than those described in this manual. If the machine is to be used for work involving the use of special attachments, accessories or equipment, consult your CASE Dealer in order to make sure that any adaptations or modifications made are in keeping with the machine’s technical specifications and with prevailing safety requirements.

Any modification or adaptation which is not approved by the manufacturer may invalidate the machine’s initial conformity with safety requirements and warranty.

The machine must undergo regular inspections, the frequency of which varies according to the type of use. Consult your CASE Dealer.

Before permitting a new operator on this machine, make sure that the operator has read and understood the instructions given in this manual.

The Operators Manual is to be stored in the manual compartment equipped on this machine (in the seat back). Make sure this manual is complete and in good condition. Contact your dealer to obtain additional manuals.

Contact your Dealer for any further information or assistance about your machine.

Your Dealer has approved service parts. Your Dealer has technicians with special training that know the best methods of repair and maintenance for your machine.

TRIM THIS EDGE

Contact your Dealer for additional Operator Manuals or manuals translated into another language.

2

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

TO THE OWNER

RIGHT,LEFT,FRONT AND REAR OF MACHINE The terms “Right”, “Left”, “Front” and “Rear” are used in this manual to indicate the sides as they are seen from the operator’s seat when the cab is over the idler wheels.

The illustration below shows the machine in normal TRAVEL position. In normal TRAVEL position, the cab is over the idler wheels. The travel reduction gears are at the rear of the upper structure.

6

6

4

3

5

5

TRIM THIS EDGE

1

2 CS99A820

1. FRONT

4. LEFT-HAND SIDE

2. REAR

5. TRAVEL REDUCTION GEARS

3. RIGHT-HAND SIDE

6. IDLER 3

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TO THE OWNER

NOTES

TRIM THIS EDGE 4

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

IDENTIFICATION NUMBERS TYPE, PIN AND YEAR OF MANUFACTURE When ordering parts, obtaining information or assistance, always supply your CASE Dealer with the type and serial number of your machine or accessories.

Write your machine Model Number, Product Identification Number and year of manufacture on the lines below. Also record the serial numbers of the listed components. Make a record of the numbers, and keep the record and your Manufacturer’s Statement of Origin in a safe place.

TRIM THIS EDGE

Machine

CP98N006 CXPIN

1. (1) Type.............................................................................................................

2. (2) Serial number ..............................................................................................

3. (3) Year of build.................................................................................................

Engine Make and type.........................................................................................................

Serial number..........................................................................................................

Component serial numbers Hydraulic pump .......................................................................................................

Swing reduction gear ..............................................................................................

Travel reduction gears .............................................................................................

Travel control valve ..................................................................................................

Attachment control valve .........................................................................................

Swing control valve .................................................................................................

5

TRIM THIS EDGE RIGHT PAGE (Section First Page) Bur 87538932NA

IDENTIFICATION NUMBERS

MACHINE COMPONENTS 16

19 18

14

1 3

2

4

17

15

TRIM THIS EDGE

13

20 12

11 10

9

8

7

6

5 CD01K001

Key to main components

12. Undercarriage

1. Cab/Operator’s compartment

13. Arm

2. Upper structure

14. Bucket cylinder

3. Engine compartment

15. Boom

4. Counterweight

16. Arm cylinder

5. Travel reduction gears

17. Boom cylinders

6. Upper rollers

18. Hydraulic reservoir

7. Lower rollers

19. Fuel tank

8. Steps

20. Access handles

9. Idler wheels 10. Tracks 11. Bucket 6

TRIM THIS EDGE LEFT PAGE Bur87538932NA

SAFETY/DECALS/HAND SIGNALS SAFETY RULES WARNING: This safety alert symbol indicates important safety messages in this manual. When you see this symbol, carefully read the message that follows and be alert to the possibility of death or serious injury.

Figure 1

The safety information given in this manual does not replace safety codes, insurance needs or federal, state, and local laws. Make sure your machine has the correct equipment according to these rules or laws.

Additional safety messages are used in the text of the manual to show specific safety hazards.

IMPORTANT: The safety messages in this chapter point out conditions which can happen during the normal operation and maintenance of your machine. These safety messages also give possible ways of dealing with these conditions.

BK99A006

OPERATOR’S MANUAL LOCATION AND STORAGE

READ THIS MANUAL COMPLETELY and make sure you understand the controls. All equipment has a limit.

Make sure you understand the speed, brakes, steering, stability and load characteristics of this machine before you start to operate.

7

TRIM THIS EDGE RIGHT PAGE (Section First Page) Bur 87538932NA

TRIM THIS EDGE

DO NOT remove this manual from the machine. See your dealer for additional manuals. Also see the manual information on the Title pages (first and second pages in front of the Table of Contents) of this manual.

Most accidents involving machine operation and maintenance can be avoided by following basic safety rules and precautions. Read and understand all the safety messages in this manual, the safety manual, and the safety decals on the machine before you operate or service the machine. See your dealer if you have any questions.

SAFETY

Safety Decals on this machine use the words, Danger, Warning or Caution, which are defined as follows: ●

DANGER: Indicates an immediate hazardous situation which, if not avoided, will result in death or serious injury. The color associated with Danger is RED.

●

WARNING: Indicates a potentially hazardous situation which, if not avoided will result in death or serious injury. The color associated with Warning is ORANGE.

●

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices. The color associated with Caution is YELLOW. ISO two panel pictorial symbol decals are defined as follows: ●

The first panel indicates the nature of the hazard.

●

The second panel indicates the appropriate avoidance of the hazard.

●

Background color is YELLOW.

●

Prohibition symbols such as

and

STOP

if used, are RED.

TRIM THIS EDGE

SAFETY AREA GRAPHIC_ID_NUMBER

1

2 CS97M019

1. WORKING AREA 2. SAFETY AREA ●

The safety area is the space necessary for the machine to operate at the maximum range of the tool and a full 360° swing plus 6 feet (2 metres).

8

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

SAFETY

UTILITY SAFETY Safety precautions MUST be followed when wor king near bur ied and overhead utility lines.

●

Electrical Power Line

●

Gas Line

●

Water Line

●

Communication Line - Telephone or Cable Television

●

Sewer Line

IMPORTANT: Before beginning any machine operation, it is your responsibility to be aware of all such utility lines buried and overhead in the area of your project and to avoid them.

RH99G001

CALL ALL LOCAL UTILITY COMPANIES BEFORE YOU PERFORM ANY MACHINE OPERATION

Know the utility color code (U.S.A. and Canada): 1. Electric . . . . . . . . . . . . . . . . . .Red 2. Gas, Oil, or Petroleum ........ Yellow 3. Communication, Telephone, Television ........................... Orange 4. Water ..................................... Blue 5. Sewer....................... Green/Brown 6. Proposed Excavation .......... White 7. Surveying ............................... Pink 8. Reclaimed Water / Slurry .... Purple

A LWAY S h a v e a l l l o c a l u t i l i t y companies mark the location of their lines.

In the U.S.A. and Canada call one of many “One Call System Director” services. If you do not know the local number, call the national number (U.S.A. and Canada only): 1-888-2580808.

IMPORTANT: Check with local authorities for laws, regulations and/or strict penalties requiring you to locate and avoid existing utilities.

After locating any buried utility lines, carefully dig a hole by hand and/or automatic vacuum equipment to the utility line to verify the location and depth of the line.

9

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

During operation it is likely that you will be working around or near buried or ove r h e a d u t i l i t y l i n e s w h i c h m ay include, but are not limited to:

SAFETY

PERSONNEL

GENERAL

●

Be prepared for emergencies.

Always have a first aid kit and a working fire extinguisher with you and know how to use each.

●

●

Avoid loose fitting clothing, loose or uncovered long hair, jewelry and loose personal articles.

It is the responsibility of the operator to read and understand the Operator’s Manual and other information provided and use the correct operating procedure.

Machines should be operated only by qualified operators.

●

Know and use the protective equipment that is to be worn when operating this machine. Hard hats, protective glasses, protective shoes, gloves, reflector type vests, respirators and ear protection are examples of types of equipment that may be required.

●

Do not operate this machine or perform maintenance work if you have not had appropriate training and read and fully understand the instructions and warnings in this manual.

●

Wear the seat belt to maximize the protection capability of a ROPS (Roll Over Protective Structure).

●

Inspect the ROPS and seat belt mounting bolts on a daily basis to ensure their integrity.

●

Do not permit riders on the machine.

●

Make sure that all protective guards, canopies, doors, etc. are in place and secure.

●

Remove all loose object stored in the machine. Remove all objects which do not belong in or on the machine and its equipment.

●

Do not use the machine as a manlift.

●

TRIM THIS EDGE

Certain protective equipment should be replaced and renewed upon age and wear. Old hard hats may not provide their original protection capabilities. Faded and soiled vests are no longer as highly visible as original intent.

See the manufacturer’s recommendation.

●

Do not rush. Walk, do not run.

●

Know and use the hand signals required for particular jobs and know who has the responsibility for signaling.

10

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

SAFETY

MOUNTING AND DISMOUNTING PRECAUTIONS ●

Use the recommended hand holds and steps with at least three points of support when getting on and off the machine.

●

Keep steps and platform clean.

●

Face the access system climbing up and down.

●

Do not jump off the machine.

●

Do not climb down from the operator’s compartment, leaving the engine running.

●

Do not dismount while the machine is in motion.

●

Foreign material or grease on the steps and hand rails can cause an accident. Keep the steps and hand rails clean.

TRIM THIS EDGE

when

11

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

SAFETY

STARTING AND STOPPING PRECAUTIONS ●

●

●

Walk around the machine and warn all personnel who may be servicing the machine or are in the machine path prior to starting. Do not start until all personnel are clearly away from the machine. Sound the horn, if equipped, before starting.

Walk around the machine’s tool, attachment, or furthermost contact point to view operation danger area from the worksite personnel view and angle.

TRIM THIS EDGE

Check that the parking device is applied, place the transmission in neutral or park as specified by the manufacturer, and disengage the PTO, if so equipped, before starting the machine.

●

Adjust, secure and latch the seat and fasten the seat belt before starting the machine.

●

Start and operate the machine only from the operator’s station.

●

Do not bypass the machine’s neutralstart system. The neutral-start system must be repaired if it malfunctions.

●

Use jumper cables only in the recommended manner. Improper use can result in battery explosion or unexpected machine motion.

Ventilate the battery area before using jumper cables. Make sure that using jumper cables will not interfere or harm electronic processing or computer devices.

●

Do not operate the engine in an enclosed area without adequate ventilation.

●

Park the machine on level ground whenever possible and apply the parking brake. On grades, park the machine with the wheels or track securely blocked.

●

Before leaving the operator’s station, place the transmission in the park position as specified by the manufacturer, lower the equipment to the ground or put in the locked position, disengage the PTO, if so equipped, set the parking device and shut off the engine.

●

Raise the function cancellation lever (safety bar in inward position) before leaving the operator’s compartment.

●

Be certain no part of the machine is encroaching on a roadway, If this cannot be avoided, install the necessary regulation signalling equipment.

●

Remove the starter key or disconnect switch when leaving the machine parked or unattended.

12

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

OPERATING PRECAUTIONS ●

●

Check brakes, steering and other machine control devices in accordance with the manufacturers instructions prior to starting operation. Observe all gauges or warning instruments for proper operation. Operate all controls to insure proper operation. If any malfunctions are found, remove the starter key or disconnect switch key.

Place a do not operate tag on the machine until the malfunction is corrected.

If a failure that causes loss of control such as steering, service brakes or engine occurs, stop the machine motion as quickly as possible, remove the starter key or disconnect switch key. Place a do not operate tag on the machine and keep it securely parked until the malfunction is corrected or the machine can be safely towed.

●

Understand the machine limitations, and keep the machine under control.

●

Operate and drive the machine with care and at speed compatible with conditions. Use extra caution when operating over rough ground, on slopes, and when turning.

●

Note and avoid all hazards and obstructions such as ditches, underground lines, trees, cliffs, overhead electrical wires or areas where there is danger of a slide.

●

Carry loads in recommended positions for maximum stability.

●

Never lift loads in excess of capacity.

●

Use the recommended machine ballast and counterweighting.

●

Know and understand the job site traffic flow patterns and obey signalmen, road signs and flagmen.

●

Know and understand that job site conditions may change on an hourly basis. Hills of dirt, debris or obstructions may grow and change from the time you began the day. It is your responsibility to monitor the changes and keep the machine, tools and attachments, etc. a safe distance.

●

Watch for bystanders and never allow anyone to be under or to reach through the machine and its equipment while operating.

●

Select a gear that will prevent excessive speed when going downhill. Do not coast downhill.

●

When roading a machine, know and use the signaling devices required on the machine. Provide an escort for roading where required.

●

On machines with independently operated wheel brakes, lock the brake pedals together when roading to provide equalized brake application.

●

Use the recommended transport devices when roading the machine.

●

Use the approved drawbar and / or attachment point when using the machine for towing. If a cable or chain is used, keep people away from the tow line.

●

Before you operate at night, check that all lamps illuminate.

●

Engine exhaust fumes can cause death. If you operate this machine in an enclosed area, make sure there is ventilation to replace the exhaust fumes with fresh air.

13

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

SAFETY

SAFETY If your machine has a cab make sure that all windows are clean and that the windshield wipers work correctly.

●

Check all controls in a clear area and make sure the machine is operating correctly.

●

Dust, fog, smoke, etc., can decrease your vision and cause an accident.

Stop the machine or decrease the speed until you can see.

●

Contact with high voltage power lines, underground cables, etc., can cause serious injury or death from electrocution.

●

Before you drive or operate in an area with high voltage lines, cables, or a power station, tell the power or utility company what you are going to do. You MUST HAVE THE POWER DISCONNECTED OR KEEP A SAFE WORKING DISTANCE from the lines, cables, or power station. Keep all parts of the machine at least 4.6 m (15 feet) away from the power source. You must also know any federal, state/provincial, or local safety codes or regulations that apply to the job site.

TRIM THIS EDGE

●

●

If a part of the machine touches high voltage power:

●

If you have extreme conditions, such as a fire, etc., and you are forced to leave the machine, do not step off the machine. Jump as far from the machine as possible with your feet together and do not touch the ground with your hands.

●

Do not operate the machine if you do not feel well. This can be dangerous for you and for the people around you.

●

You must make a judgment if weather, road, or earth conditions will permit safe operation on a hill, ramp, or rough ground.

●

Stay away from hazardous areas such as ditches, overhangs, etc.

Walk around the work area before you start and look for hazards.

●

Be alert and always know the location of all workers in your area.

Keep all other persons completely away from your machine. Injury or death can result if you do not follow these instructions.

●

Develop fluid and smooth operating techniques and maintain the surface condition where the machine travels in order to control vibration transfer to the operator.

Warn other workers NOT TO TOUCH THE MACHINE and to stay away from the machine.

If you can break contact, reverse the operation that caused contact with the high voltage power, and move the machine away from the danger area. If you cannot break contact stay in the machine until the utility company deenergizes the line and tells you that the power is off.

14

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

MAINTENANCE PRECAUTIONS ●

Do not attempt repairs unless trained. Refer to manuals and experienced repair personnel for help.

●

Before you service the machine, put a Do Not Operate tag on the key switch. The Do Not Operate tag is included with your new machine.

Additional hang tags, part number 321-4614 are available from your Case dealer.

●

Wear protective glasses and other required safety equipment when servicing or repairing the machine.

●

Wear gloves to protect hands when handling cable.

●

Disconnect the battery before working on the electrical system.

Know the consequences of disconnecting any electronic or computer devices.

●

Avoid lubrication or mechanical adjustments with the machine in motion or the engine operating. If the engine must be in operation to make certain adjustments, place the transmission in neutral, apply the parking device, place the equipment in a safe position, securely block the machine and use extreme caution.

●

Securely block the machine or any component that may fall before working on the machine or component. If possible, use a back up or secondary blocking device.

●

To prevent unexpected movement, securely block working elements when repairing or changing working tool parts such as cutting edges.

●

Never make repairs on pressurized components, fluid, gas or mechanical until the pressure has been relieved according to the manufacturer’s instructions.

●

Use extreme caution when removing radiator caps, drain plugs, grease fittings or pressure taps. Park the machine, and let it cool down before opening a pressurized tank.

●

Release all pressure before working on systems which have an accumulator.

●

If the accumulator is not functioning correctly, see your Case Dealer.

Never attempt servicing operations on the accumulator yourself, as serious injury can result.

●

The accumulator is charged with nitrogen under high pressure. Do not weld or allow open flames near the accumulator.

15

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

SAFETY

SAFETY ●

Use a piece of cardboard, newspaper, or wood to check for pressurized leaks to prevent fluid penetrating the skin. Repressurize accumulators with the proper gas according to manufacturers recommendations.

●

When absolutely necessary to tow the machine, do not exceed the recommended towing speed. Be sure the towing machine has sufficient braking capacity to stop the towed load. If the towed machine cannot be braked, a towbar must be used or two towing machines must be used - one in front pulling and one in the rear to act as a brake. Avoid towing over long distances.

TRIM THIS EDGE

●

Never remove the fuel cap or refuel gasoline engine powered machines with the engine running or hot. Never allow fuel to spill on hot machine components. Never allow fuel to spill on the environment.

●

To avoid spilling fuel maintain control of the fuel filler nozzle when filling the tank.

●

Do not fill the fuel tank completely to the top. Allow room for expansion.

●

Clean up spilled fuel immediately and dispose of contaminated material in an environmentally correct manner.

●

Tighten the fuel tank cap securely.

Should the fuel cap be lost, replace it only with the original manufacturers approved cap. Use of a nonapproved cap without proper venting may result in pressurization of the tank.

●

Observe proper procedures.

●

Whenever servicing or replacing hardened pins, etc, use a brass drift or other suitable material between the hammer and pin. Alt: Use a brass hammer, drift or suitable material on the pin, etc.

●

Never use fuel for cleaning purposes.

●

Use the correct fuel grade for the operating season.

Pressure in track tension cylinders is high. Follow procedures described in this manual carefully for increasing or decreasing track tension.

TRANSPORTING PRECAUTIONS

●

maintenance

●

Keep the brakes and steering systems in good operating condition.

●

Replace all missing, illegible or damaged safety signs. Keep all safety signs clean.

●

Know the rules, laws, and safety equipment necessary for transporting this machine on a road or highway.

FUEL HANDLING PRECAUTIONS ●

Do not smoke or permit open flames while fueling or near fueling operations.

16

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

SAFETY

BURN PREVENTION WARNING: BATTERY ACID CAUSES SEVERE BURNS. Batteries contain sulfuric acid. Avoid contact with skin, eyes or clothing.

Antidote: EXTERNAL - Flush with water.

Antidote: INTERNAL - Drink large quantities of water or milk.

DO NOT induce vomiting. Seek medical attention immediately.

EYES - Flush with water for 15 minutes and seek medical attention immediately.

WARNING: BATTERIES PRODUCE EXPLOSIVE GASES. Keep sparks, flame, cigars and cigarettes away. Ventilate when charging or using in enclosed area. Always wear eye protection when working near batteries. Wash hands after handling. KEEP OUT OF REACH OF CHILDREN.

●

When the battery electrolyte is frozen, the battery can explode if, you try to charge the battery, or you try to jump start and run the engine.

To prevent the battery electrolyte from freezing, try to keep the battery at full charge. If you do not follow these instructions, you or others in the area can be injured.

Hot coolant can spray out if the radiator cap is removed. To remove the radiator cap, let the cooling system cool, turn to the first notch, wait until the pressure is released, then remove the radiator cap.

Before you service this machine and before you dispose of the old fluids and lubricants, always remember the environment. DO NOT put oil or fluids into the ground or into containers that can leak.

●

Check with your local environmental or recycling center or your dealer for correct disposal information.

FIRE EXTINGUISHER ●

HAZARDOUS CHEMICAL PRECAUTIONS ●

●

It is recommended that you have a fire extinguisher on your machine.

The correct fire extinguisher is available from your dealer and can be installed on the machine.

If you are exposed to or come in contact with hazardous chemicals you can be seriously injured. The fluids, lubricants, paints, adhesives, coolants, etc., used with your machine can be hazardous.

17

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

84-108

●

SAFETY

SEAT BELT PRECAUTIONS

1. To latch the seat belt, pull the right belt strap from the retractor.

2. Insert the metal end into the latch mechanism on the left side of the seat.

2

1

3. To unlatch the seat belt, press the red button on the left side latch mechanism.

4. The seat belt will automatically retract.

3 CD00E032

1. RIGHT BELT STRAP 2. LATCH MECHANISM 3. RELEASE BUTTON

TRIM THIS EDGE

WARNING: Before starting the engine ensure seat belts are securely fastened. The seat belt can help insure your safety if it is used and properly maintained. Never wear a seat belt loosely or with slack in the belt system. Never wear the belt in a twisted condition or pinched between the seat structural members.

WARNING: Securely fasten your seat belt. The seat belt can help insure your safety if it is used and maintained. Do not rewire to bypass the seat switch or seat belt switch.

SPECIFIC PRECAUTIONS TO THIS MACHINE ●

Keep the load or tool as low as possible while moving the machine around the jobsite.

●

Always know where the final drive or travel reduction gears are located as you operate the machine.

●

Ether may not be used as a starting aid. The machine is equipped with an engine pre-heating system for this purpose.

●

Know the lifting capacity of this machine. This machine is not a crane.

●

Raise the function cancellation lever (safety bar in inward position) before leaving the operator’s compartment.

18

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

SAFETY

SAFETY DECALS The following safety decals have been placed on your machine in the areas indicated. The following graphics are for replacement location. Safety decals are intended for the personal safety of you and those working with you. Please take this manual, walk around your machine and note the content and location of these warning decals. Review these decals with all machine operators. It is the Owner’s responsibility to keep the decals legible. If they are not, obtain replacements from your dealer. Part numbers are on the decal.

NOTE: Locations may vary slightly between models and configurations.

WARNING: Injury or death can result if you cannot read a safety decal or if a safety decal is missing. Replace any missing or damaged safety decal and keep all safety decals clean. See your dealer for new safety decals.

SC002

NOTE: When you clean the decals, use only a cloth, water, and soap. Do not use solvent, gasoline, etc.

19

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

WARNING: Make sure that the decals are perfectly legible, clean them regularly and replace decals that are destroyed, lost painted over or no longer legible, with new ones. When parts bearing decals are replaced, be sure to put new decals on each new part.

SAFETY When you clean the decals, use only a cloth, water and soap. Do not use solvents, gasoline, thinner or alcohol based products that may destroy the decal.

This chapter only covers decals relating to safety and machine operation and servicing. For information on all decals on the machine, consult your Case Parts Manual.

New decals can be obtained from your Case dealer. The part numbers are shown at the bottom of each decal.

TRIM THIS EDGE 20

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

SAFETY

BD02D152

1

1537-00

This decal is located inside the cab right rear window.

21

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

1

SAFETY

2

3

TRIM THIS EDGE

BD02D152

3

2

CS00F530

This decal shows the function of the left-hand and right-hand control levers.

See “Left-hand control lever” and “ R i g h t - h a n d c o n t r o l l eve r ” i n t h e “Controls/Instruments/Accessories” Section. It is located inside the cab on the right window.

CS96D164

This decal advises to engage the f u n c t i o n c a n c e l l a t i o n l eve r w h e n leaving the cab for any reason. This decal is inside the cab on the right window.

22

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

SAFETY

KHP1498-00 / 161468A1

STANDARD PEDALS AND STANDARD WITH SINGLE PEDAL TRAVEL

TRIM THIS EDGE

These decals show the function of the travel control levers and pedals.

KHP1533-00

This decal warns of the hazard associated with rotating parts and components.

23

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

SAFETY

4

4

TRIM THIS EDGE

BD02D098 / KHP1013-00

This decal instructs the operator to use diesel fuel only.

5

5

BD02D099 / KHP1542-00

This decal advises that before removing the hydraulic tank cap the pressure should be relieved. See “Releasing pressure” in the Hydraulic system.

24

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

TRIM THIS EDGE

SAFETY

KHP1534-00

This decal warns of hazards associated with removing the radiator cap before relieving the pressure. See the “Cooling System” section of this manual.

KHP1010-00

This de cal wa r n s the operator to engage the hood lock.

25

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

SAFETY

6

6

TRIM THIS EDGE

BD02D097 / BS00M141

This decal warns of Danger and to keep clear of swinging upperstructure to prevent serious bodily injury.

This decal wa r n s the operator of slippery surfaces.

KHP1011

26

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

TRIM THIS EDGE

SAFETY

BSOOM134

KHP1015-00

This decal Warns the operator that grease may be under Heavy spring pressure. Pressure should be released before disassembly.

This decal reminds the operator proper procedures for checking the Hydraulic Oil Level.

27

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

SAFETY

TRIM THIS EDGE

KHP1360-00

This decal is located on the back glass inside the operator’s cab. It shows the operator procedures for an emergency exit.

7

KHP1538-00

This decal cautions the operator to lock the front window after removing or replacing in order to ensure that it will remain in a safe position.

7

BD02D153

28

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

SAFETY

HAND SIGNALS When operating the machine, never attempt to carry out tasks calling for fine control or to work in areas where visibility is poor or impaired without seeking the assistance of a signalman. Make perfectly sure that you and the signalman understand the signals to be used.

B197D059

PDE0003A

START THE ENGINE

TRIM THIS EDGE

STOP THE ENGINE

BP97D023

BP97D022

COME TO ME

MOVE AWAY FROM ME

Wave hands back and for th (palms inward).

Wave hands back and for th (palms outward).

29

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

SAFETY

BP97D060

PDE0002

ALL STOP AND HOLD

GO THIS FAR

TRIM THIS EDGE BI97D029

BI97D021

STOP

EMERGENCY STOP

Move one hand back and forth.

Move both hands back and forth.

BI97D027

BI97D028

LOWER LOAD OR TOOL

RAISE LOAD OR TOOL

30

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

SAFETY

PDE0006A

BI97D026

RAISE LOAD OR TOOL SLOWLY

BI97D033

BI97D034

TURN MACHINE LEFT SWING LOAD LEFT

TURN MACHINE RIGHT SWING LOAD RIGHT

To stop movement, stop moving hand and make a fist.

To stop movement, stop moving hand and make a fist.

BP97D057

BI97D055

RAISE BOOM

LOWER BOOM

31

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

LOWER LOAD OR TOOL SLOWLY

SAFETY

BI97D032

BI97D041

EXTEND ARM

RETRACT ARM

TRIM THIS EDGE BI97D031

BI97D054

EMPTY TOOL

FILL TOOL

32

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

INSTRUMENTS/CONTROLS

INSTRUMENTS/CONTROLS CAB DOOR

3

1

CD00E004

The door can be latched in completely open position. To unlatch the door, tilt the lever (3) downwards.

WARNING: Do not leave the door ajar. Fix it in a latched position.

WARNING: When seated in the operator’s compartment with the engine running, make sure you do not operate the LH control lever inadvertently when unlocking the door. To prevent any problem, place the LH control arm in the raised position. See “Control Locking Lever.”

2 CD00E003

To open the door, use the handle (1) from the outside and use the handle (2) from the inside.

NOTE: Use the starter switch key to lock the door.

WARNING: Be careful not to get your hand or anything caught in the door when closing it.

33

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

CD00E002

INSTRUMENTS/CONTROLS

STEPS AND ACCESS HANDLES 2

2

1

1

1

CD01K023 / CD01K022

To get on or off of the machine use the steps (1) and access handles (2).

TRIM THIS EDGE

WARNING: Always maintain three point support while getting on and off the machine and entering or exiting the operator’s cab. A three point support system has been provided that enables a person to use simultaneously two hands and one foot or two feet and one hand while ascending, descending or moving about the machine.

WARNING: To get in or out of the cab, it is imperative that the upper structure frame is in line with the undercarriage.

WARNING: Clean the steps and access handles and remove all traces of grease, oil, mud, and (in winter) ice.

WARNING: When stepping from or getting into the operator’s compartment, never use the LH control arm or control levers for assistance.

WARNING: Never jump down from the machine. When leaving the machine or upper structure, always face the machine and use the steps and access handles.

34

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

INSTRUMENTS/CONTROLS

FUNCTION CANCELLATION LEVER AND SAFETY BAR The safety bar (1) is designed to prevent the operator from leaving the m a c h i n e c a b w i t h o u t fi r s t h av i n g lowered this bar.

The lever (2) operates the safety bar (1) and cancels the functioning of the control levers and pedals. When the lever (2) is in the raised position, the safety bar (1) is in the inward position in the control arm. The attachment, travel and swing function are not operable.

1 2

CD00E005

TRIM THIS EDGE

To make the attachment, travel and swing functions operational, lower the lever (2) for the safety bar (1) to come out of the control arm.

1 2

CD00E006

35

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

INSTRUMENTS/CONTROLS

OPERATOR’S COMPARTMENT CONTROLS WARNING: Before starting the engine, make sure that you are fully aware of the location of and the function of each control. Incorrect operation of the controls can cause serious injuries.

LOCATION OF CONTROLS AND ASSOCIATED COMPONENTS 12

9

17 1

10

13

TRIM THIS EDGE

11 14

16

8 7 6

5

15

4

2

3

CS00E501

36

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

INSTRUMENTS/CONTROLS 1. Operator’s seat 2. Left-hand control arm 3. Function cancellation lever 4. Left-hand control lever, arm and upper structure swing controls, horn 5. Footrest 6. Left-hand travel control pedal and lever 7. Right-hand travel control pedal and lever 8. Single Pedal Travel 9. Systems display and control panel 10. Right-hand control lever, boom and bucket controls, engine idle 11. Right-hand control arm

13. Rear window opening system 14. Air vents 15. Safety bar 16. Left-hand control arm tilt adjustment and function cancellation lever 17. Right-hand control arm tilt adjustment lever

37

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

12. Cab interior lighting

INSTRUMENTS/CONTROLS 5. ENGINE IDLE SPEED SELECTOR This control makes it possible to select automatic engine idle speed manually or automatically, without having to retur n to the engine throttle button.

To select idle speed manually, press and release the control for the engine automatically to go into idle speed; the message “Eng. idling” will appear on the systems display panel. When the control is pressed and released once more the engine will revert to its original speed and the message on the s y s t e m s d i s p l ay p a n e l w i l l disappear.

To select idle speed automatically, p r e s s t h e c o n t r o l fo r a b o u t 3 seconds until the audible alarm device sounds, then release the control. The message “Eng. idling” will appear on the systems display panel. In this position, if no further operations are carried out, the engine will go into idle speed after 5 seconds. (It is possible to increase this lapse of time. See your CASE Dealer). If any controls are then used, (control levers, pedals) the engine will revert to its original speed.

To cancel automatic selection, p r e s s t h e c o n t r o l fo r a b o u t 3 seconds. In each of these configurations, a confir mation message appears on the systems display panel. See items 6 and 10 under “Systems display and control panel”.

1. CONTROL ARM TILT ADJUSTMENT LEVER - This lever is used to adjust the angle of the control arm to suit the operator.

Raise the lever to the right and hold it in this position. Tilt the control arm to the required position and then release the lever.

2. STARTER SWITCH - This switch has four positions, “ON” (contact), “START” (engine ignition), “OFF” (engine shut-down) and “ACC” (accessory current supply). See “Star ting the engine” in the “Operating Instructions” Section.

TRIM THIS EDGE

IMPORTANT: When the starter switch key is in the “ON” position, if the antitheft device has been programmed, then it will be necessary to enter the code. The message “Password” will be displayed. See “Anti-theft device” in the Operating Instructions Section.

NOTE: The starter switch key is also used to lock the cab door, the engine hood, the front storage compartment, the side doors and the fuel tank cap.

3. ENGINE THROTTLE BUTTON This button allows engine speed to be increased or lowered. For “Low idle” position, turn the button to the left. For “Maximum speed”, turn the button to the right.

If there is no change in engine s p e ed , p re s s an d re l e as e t he engine automatic idle speed selector. (See item 5).

4. See “Heating and ventilation or air conditioning controls”.

38

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

INSTRUMENTS/CONTROLS

RIGHT-HAND CONTROL ARM

TRIM THIS EDGE

5

3

1

2

4

CS00E502

39

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

INSTRUMENTS/CONTROLS

LEFT-HAND CONTROL ARM

3 4

TRIM THIS EDGE

1

2

5

6

CS00E503A

40

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

INSTRUMENTS/CONTROLS 4. HORN - To operate the horn, press the tip of the left-hand control lever.

1. CONTROL ARM TILT ADJUSTMENT AND FUNCTION CANCELLATION LEVER - This lever makes it possible for the operator to adjust the tilt angle of the control arm to suit his convenience. Raise the lever to the right and hold it in this position. Tilt the control arm to the required position and then release the lever.

This lever also makes it possible to raise the control arm completely, so as to cancel all machine functions.

Always sound the hor n before operating the machine.

5. ASHTRAY - Pull the upwards to empty it.

ashtray

IMPORTANT: Before undertaking any load handling operations, place the switch in the “ON” position.

6. STORAGE TRAY

TRIM THIS EDGE

2. FUNCTION CANCELLATION L EVE R - T h i s l ev e r m a k e s i t possible for the operator to cancel the machine functions without having to raise the control arm. It is also used to operate the safety bar (3). See “Function cancellation lever and safety bar”.

3. SAFETY BAR - The purpose of this bar is to prevent the opera tor leaving the operator’s compartment without first raising the function c a n c e l l a t i o n l ev e r ( 2 ) . S e e “Function cancellation lever and safety bar”.

41

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

INSTRUMENTS/CONTROLS

SYSTEMS DISPLAY AND CONTROL PANEL 4

5

6

1

2

3

CD00E007A

TRIM THIS EDGE

WARNING: The display panel indicates the machine’s condition and alerts the operator quickly of any abnormalities by means of lamps indicators or buzzers. It is not to be used for determining the time for maintenance operations.

NOTE: Wipe the display panel with a soft, dry cloth. Do not use solvents. Take care it does not get wet during rainy weather or when washing the machine.

1. TRAVEL SPEED SELECTOR - This is a push button for changing from high speed to low speed and low to high. A confirmation message appears on the indicator (4).

WARNING: All changes in travel speed should be made while the machine is stationary, otherwise the direction of travel can be changed.

Low speed (I), 0 to 3.2 km/hr (0 to 2 mph) Select this speed to travel on slopes, rough ground or soft terrain.

High speed (II), 0 to 5.5 km/hr (0 to 3.4 mph) Select this speed to travel on hard, flat ground in good terrain conditions.

NOTE: When starting the engine, low speed is automatically selected.

NOTE: When the hydraulic system is overloaded and the machine is in 2nd speed, the machine automatically changes down to 1st speed. The system automatically returns to 2nd speed as soon as the hydraulic system is no longer overloaded.

42

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

INSTRUMENTS/CONTROLS 2. WORKING MODE SELECTOR - This push button allows one of three working modes to be selected. “S” (standard) mode is for used for ordinary duties; “H” (heavy) mode for hard work or when there is an increase in work load. The “L” mode (light/lifting) is used for precision work and the movement speed is slowed. Confirmation of the mode selected is displayed on the indicator (5).

NOTE: The selector will not function when “Auto” mode (3) is selected.

NOTE: When starting the engine, “S” (standard) mode is automatically selected.

3. AUTOMATIC WORKING MODE SELECTOR - This button when pushed, makes it possible to obtain automatic selection of the working mode which will ensure the best savings in fuel consumption. The confirmation (Auto) will be displayed on the indicator (5). Press the button again to come out of”Auto” mode,” S” (standard) mode will then be selected automatically.

5. WORKING MODE INDICATOR - This indicator shows the initial of the working mode selected by the button (2).

The letter “S” appears to indicate selection of “S” (standard) mode.

The letter “H” appears to indicate selection of “H” (heavy) mode.

The letter “L” appears to indicate selection “L” (light/lifting) mode.

“Auto” will be displayed to confirm that “Auto” has been selected with button (3).

NOTE: Auto mode is the default. When starting the machine’s Auto mode will be automatically selected. When Auto mode is turned off the machine goes to “H”.

6. ENGINE IDLE SPEED INDICATOR - This indicator displays the type of engine idle speed selected with the control on the right-hand control lever. See “Right-hand control lever” (item 5).

“ON”: automatic selection.

“OFF”: manual selection.

43

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

4. TRAVEL SPEED INDICATOR - This indicator displays a sign showing the travel speed selected with Button 1. Slow speed, (I), 0 to 3.2 km/hr (2 mph); High speed, (II), 0 to 5.5 km/hr (3.4 mph).

INSTRUMENTS/CONTROLS

7

8

9 CD00E008

TRIM THIS EDGE

7. ENGINE COOLANT TEMPERATURE INDICATOR - Temperature changes are reflected by an increase or decrease in the number of luminous horizontal bars. Zone “C” indicates that the engine coolant temperature is low. If the luminous horizontal bars reach zone “H”, the audible alarm device sounds and the message “Over Heat” is displayed (see item 10). Stop the engine to allow it to cool, remove the starter switch key and find the cause of the problem.

8. HYDRAULIC FLUID TEMPERATURE INDICATOR - Temperature changes are reflected by an increase or decrease in the number of luminous horizontal bars. Zone “C” indicates that the hydraulic fluid temperature is low. If the luminous horizontal bars reach zone “H”, the audible alarm device sounds and the message “Over Heat” is displayed (see item 10). Stop the engine, and allow the machine to cool down. Remove the starter switch key and find the cause of the problem.

9. FUEL LEVEL INDICATOR - The quantity of fuel is represented by the number of luminous horizontal bars. Zone “F” shows that the fuel tank is full. If the horizontal bars reach zone “E” the audible alarm device sounds and the message “Low Fuel” is displayed (see item 10).

IMPORTANT: Do not wait until the fuel tank is completely empty before refilling or it will be necessary to bleed the fuel circuit.

44

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

INSTRUMENTS/CONTROLS

10 CD00E009

NOTE: It is possible to change the language configuration for the messages displayed. See your CASE Dealer.

ENG. PRE HEAT - This message shows that the engine needs pre-heating and that the engine pre-heating system is functioning. The length of time this message remains is dependent on the coolant temperature. As soon as the engine reaches starting temperature, the message will disappear.

AUTO WARM UP - This message shows that engine temperature is automatically rising to operating temperature. It disappears once the engine has reached operating temperature or when the engine idle speed selector, the throttle control button or a control lever is operated. See item 3 under “Righthand control arm”.

ENG. IDLING - This message shows that the engine idle speed selector has been operated and that the engine is running at idle speed. See item 5 under “Right-hand control arm”.

POWER UP - This message shows that maximum attachment power has been automatically requested.

SERVICE DUE - This message shows that 500 hours servicing is due. The message will appear for a minute upon starting the engine. See the “Servicing Intervals” Section.

LOW FUEL - This message shows that the level of fuel in the fuel tank is low and that fuel must be added. The audible alarm device also sounds. Use suitable fuel.

45

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

10. MESSAGE DISPLAY SCREEN - As you operate the machine, this screen will display symbols and messages which change to keep you informed of the machine’s condition. The symbols and messages are listed below along with brief explanations.

INSTRUMENTS/CONTROLS

CD00E009

LOW COOLANT - This message shows that the engine coolant level is low.

The audible alarm device also sounds. Shut down the engine, remove the starter switch key, allow the system to cool down and then check the coolant level in the expansion reservoir and the radiator. See “Cooling System” in the “Lubrication/Filters/Fluids” Section.

TRIM THIS EDGE

LOW OIL PRESS - This message shows that the engine oil level is low. The audible alarm device also sounds. Shut down the engine, remove the starter switch key and check the level. See “Engine” in the “Lubrication/Filters/Fluids” Section.

OVER HEAT - This message shows that the temperature of the engine coolant or the hydraulic fluid is too high. The audible alarm device also sounds. Shut down the engine, remove the starter switch key and find the cause of the problem.

ALTERNATOR - This message shows that the alternator is defective. The audible alarm device also sounds. Shut down the engine, remove the starter switch key and check the alternator. See your CASE Dealer.

ELEC. PROBLEM - This message shows that there is a fault in the electrical system. The audible alarm device also sounds. Shut down the engine, remove the starter switch key and find the cause of the problem, or see your CASE Dealer. See the “Electrical System” Section.

AIR FILTER- This message shows that service is necessary on the air filter elements. The audible alarm will sound. See “Air Filter” in the “Lubrication/Filters/ Fluids” or see your CASE Dealer.

NOTE: To stop the audible alarm device, press the control (item 11).

46

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

INSTRUMENTS/CONTROLS

11

12

13

14

11. AUDIBLE ALARM DEVICE CUT-OUT CONTROL - Press this control to turn off the audible alarm device. If the audible alarm device sounds, immediately read the message appearing on the systems display panel screen (10). When the audible alarm device is not working, this control also has another function.

Press the control to test the lamps and indicators on the systems display panel for correct operation.

12. UPPER STRUCTURE SWING LOCKING SWITCH - This switch is used to lock the swing function. When the switch is pressed, the upper structure swing function will be locked and the “Upper structure swing lock” lamp comes on.

Press the switch once more to unlock the swing function. The swing function becomes operational and the lamp goes out.

IMPORTANT: When travelling or when the upper structure swing is not needed, always lock the swing (with the lamp lighted).

13. EMERGENCY SHUT DOWN SWITCH - This switch is used to shut down the engine in a case of emergency or if it is not possible to stop the engine using the starter switch key. When this switch is pressed, the engine stops, the audible alarm device sounds and the indicator lamp in the switch comes on.

To start the engine again, press the switch once more and then turn the starter switch key to start the engine.

IMPORTANT: This switch should only be used in case of an emergency. Do not use it on a day-to-day basis.

14. WORKING LIGHTS - This switch is used to operate the working lights. Press the switch for the indicator lamp and the working lights to come on. Press the switch once more to turn them off.

47

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

BD00J057

INSTRUMENTS/CONTROLS

15

17

16

18 CD00E010

TRIM THIS EDGE

15. WINDSHIELD WIPER SWITCH - This switch has three positions: “Off”, “Intermittent” and “Continuous”. Press the switch for intermittent operation, the lower lamp comes on. Press the switch again to obtain continuous operation, the upper lamp comes on. Press the switch once more for the function to cease.

IMPORTANT: Do not operate the windshield wiper if the windshield is dry, as this may damage the windshield wiper.

16. WINDSHIELD WASHER SWITCH - Press and hold down the switch to operate the windshield wiper and windshield washer. Release the switch for the function to cease.

IMPORTANT: Never operate the windshield washer when the reservoir is empty, as this may damage the electric pump.

17. ATTACHMENT CUSHION CONTROL SWITCH (boom and arm) - This switch makes it possible to select one of two different types of attachment operation.

When the lamp in the switch is not on, attachment functions will be cushioned and come to a smooth halt. If the lamp is on, attachment functions will come to a sharp halt.

NOTE: When starting the engine, the cushion control (with the lamp off) is automatically selected.

18. FREE SWING SWITCH - This switch has two positions, ON and OFF. When the engine is started, Free Swing is OFF. Push and release the button for the ON position (indicator lamp illuminates). Free Swing allows the upper structure to center over the load and helps prevent the load from swinging when raised properly.

48

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

INSTRUMENTS/CONTROLS

19

20

CD00E011

19. HOURMETER -The hourmeter displays the total time that the engine has been operated, in hours and tenths of an hour. It also enables service operations to be scheduled (see the “Servicing Intervals” Section).

20. TRIP CONTROL (specific number of hours) - This control enables the operator to record a specific number of operating hours. Press the control for the hourmeter to read zero and for the message “Trip” to be displayed. Then release the control. After approximately one minute the message “Trip” disappears and the normal hourmeter reading is restored. To consult the specific number of hours reading, press the control and release it immediately.

To cancel the specific number of hour reading, press the control for about 2 seconds and the specific number of hours reading will return to zero.

49

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

NOTE: The hourmeter can be read even when the engine is switched off.

INSTRUMENTS/CONTROLS

ANTI-THEFT DEVICE STEP 3

To prevent the machine from being stolen it is possible to use the anti-theft system, which makes it necessary for a special code to be entered before the machine can be operated.

2

Your CASE Dealer has to activate the system for it to be operational.

Once this operation has been performed, a special access code has to be entered each time you start the engine.

1

IMPORTANT: Once the code has been entered, do not forget it, as it can not be changed without consulting your CASE Dealer.

CD00E078

TRIM THIS EDGE

Place the starter switch key in “ON” position.

To enter the code (e.g. 1234) press button (1) the same number of times as the digit selected (e.g. once), then press button (2) to proceed to the second digit. Press the button (1) same number of times as the second digit (e.g. twice) and then press button (2) to proceed to the third digit.

Repeat the procedure for the third and fourth digits.

STEP 2

STEP 4

Setting the Code Initially STEP 1

3

CD00E077

CD00E078

The message “Password” and four boxes will appear on the display screen.

Once all four digits have been entered, press button (3) for the code to be entered in the system. The audible alarm device will sound.

50

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

INSTRUMENTS/CONTROLS STEP 2

STEP 5 To finish entering the code, place the starter switch key in “OFF” position.

IMPORTANT: Remember to keep careful note of the code number, because if you forget it, it will not be possible to enter a new one without consulting your CASE Dealer.

Using the anti-theft device The anti-theft device has to be actuated when you are shutting down the engine.

Turn the starter switch from “ON” to “OFF”, “ON” to “OFF” for about 2 seconds at a time until the audible alarm device sounds. The anti-theft device is now operational and before being able to start the engine you will have to enter the access code.

CD00E077

The message “Password” and four boxes will appear on the display screen.

STEP 3

You are not obliged to activate the antitheft device. If you so wish, when shutting down the engine, simply place the starter switch key in the “OFF” position and it will not be necessary to enter the access code to start the engine.

TRIM THIS EDGE

2

1 CD00E078

Entering the access code

To enter the code (e.g. 1234), press button (1) the same number of times as the digit selected (e.g once) then press button (2) to proceed to the second digit. Press the button (1) same number of times as the second digit (e.g. twice) and then press button (2) to proceed to the third digit.

Repeat the procedure for the third and fourth digits.

If the anti-theft device was activated the last time the engine was shut down, then it will be necessary to enter the access code before being able start it again.

STEP 1 Place the starter switch key in the “ON” position.

51

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

INSTRUMENTS/CONTROLS STEP 4

3

CD00E079 CD00E078

TRIM THIS EDGE

If the code entered was incorrect or different from that recorded in the machine, the message “ERROR” will appear, the audible alarm device will sound and it will be necessary start all over again.

Place the starter switch key in the “OFF” position and repeat Steps 1 to 4.

Once all four digits have been entered, press button (3). The audible alarm device will sound.

If the access code has been entered correctly, the message “Password” will disappear from the display screen and it will be possible to start the engine.

21. If the anti-theft device was activated the last time the engine was turned off, it will still be possible to start the machine without the access code, or with the wrong code, but the engine will run at idle speed and will stop if an attempt is made to move the machine.

52

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

INSTRUMENTS/CONTROLS

ARM AND UPPER STRUCTURE SWING CONTROL LEFT-HAND CONTROL LEVER 1 9

3

4

ARM OUT

TRIM THIS EDGE

2

SWING LEFT 1

ARM IN

3

SWING RIGHT

4

2 1.Arm out

3.Swing left

2.Arm in

4.Swing right

9.NEUTRAL (HOLD) When the control l eve r s a r e r e tu r n e d t o N E U T R A L (HOLD), all movement stops. When released, both control levers return to NEUTRAL (HOLD) automatically.

IMPORTANT: When the upper structure swing control is released it may continue to rotate due to the force of inertia. Make allowance for the extra movement by releasing the control slightly earlier.

53

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

INSTRUMENTS/CONTROLS

BOOM AND BUCKET CONTROL RIGHT-HAND CONTROL LEVER 5 9

8

7

TRIM THIS EDGE

6

BOOM DOWN

BUCKET RETRACT 7

5

BOOM UP

BUCKET EXTEND 8

6

5.Boom down

7.Bucket retracts

6.Boom up

8.Bucket extends

9. NEUTRAL (HOLD) When the control l eve r s a r e r e t u r n e d t o N E U T R A L (HOLD), all movement stops. When released, both control levers return to NEUTRAL (HOLD) automatically.

54

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

INSTRUMENTS/CONTROLS

OPTIONAL CONTROL PATTERN ARM AND UPPER STRUCTURE SWING LEFT-HAND CONTROL LEVER 1 9

3

2

BOOM DOWN

SWING LEFT 1

3

BOOM UP

SWING RIGHT 4

2

1.Boom down

3.Swing left

2.Boom up

4.Swing right

9. NEUTRAL (HOLD) When the control l eve r s a r e r e tu r n e d t o N E U T R A L (HOLD), all movement stops. When released, both control levers return to NEUTRAL (HOLD) automatically.

IMPORTANT: When the upper structure swing control is released it may continue to rotate due to the force of inertia. Make allowance for the extra movement by releasing the control slightly earlier.

55

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

4

INSTRUMENTS/CONTROLS

OPTIONAL CONTROL PATTERN BOOM AND BUCKET RIGHT-HAND CONTROL LEVER 5 9

7

8

6 TRIM THIS EDGE

ARM OUT

BUCKET RETRACT 7

5

ARM IN

BUCKET EXTEND 8

6

5.Arm out

7.Bucket retracts

6.Arm in

8.Bucket extends

9. NEUTRAL (HOLD) When the control l eve r s a r e r e t u r n e d t o N E U T R A L (HOLD), all movement stops. When released, both control levers return to NEUTRAL (HOLD) automatically.

56

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

INSTRUMENTS/CONTROLS

TRAVEL CONTROL LEVERS AND PEDALS OPTION PEDAL

CD00E012

STANDARD PEDALS WITH OPTIONAL TOOL PEDAL

CD00E012

For machine travel, see “Machine travel” in the “Operating Instructions” Section.

NOTE: Travel speed either forwards or in reverse depends on the position of the travel speed selector. See “Systems display panel” (item 1).

IMPORTANT: Ask your CASE Dealer for advice on optional tools.

FOOTRESTS

NOTE: The movements of the machine are shown in the “Control functions” decal. See “Decals” in the “Safety/ Decals/Hand signal” Section.

2 1

CD00E012

BD00M485

1. OPTIONAL TOOL PEDAL 2. SINGLE PEDAL TRAVEL

57

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

This pedal is used for optional tools such as hydraulic breakers, etc. See “Auxiliary hydraulic circuits” in the “Operating Instructions” Section.

INSTRUMENTS/CONTROLS

CAB LIGHT

CIGARETTE LIGHTER

CD00E013

RD00K032

The light is located on the right-hand cab upright and is controlled by a switch set in the lamp base.

The cigarette lighter (24 volt) is to the right at the rear of the cab.

IMPORTANT: Do not keep the cigarette lighter pushed in to avoid damage.

COAT HANGER TRIM THIS EDGE

IMPORTANT: If the cigarette lighter does not move outwards 30 seconds after pressing it in, pull it out manually to prevent damage to the electrical circuit. Never put any thing other than the cigarette lighter into this housing.

FUSE BOX CD00E013

This hook is on the right-hand cab upright.

CD00E059

To gain access to the fuses, open the hatch to the left behind the operator’s seat and then remove the fuse box cover.

To replace a fuse, see “Fuses” in the “Electrical system” Section.

RD00K032

Optional 12 Volt, 10 amp auxiliar y power supply.

58

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

INSTRUMENTS/CONTROLS

ROOF HATCH

STORAGE TRAYS

CD00E015

CD00E014A

IMPORTANT: Since roof hatch closing is assisted by two gas struts, simply follow through the closing movement without “forcing” the strut.

CAB DOOR SLIDING WINDOWS CD00E032

STORAGE COMPARTMENT

CD00E016

When the locks are released, the windows can be opened and closed to the left/right as required.

CD00E017

Located behind the operator’s seat, this compar tment is used, among other t h i n g s, fo r s t o r i n g t h e m a c h i n e ’s technical documentation.

59

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

To open the roof hatch, turn the handle and push the hatch upwards. To close the roof hatch, pull the handle.

INSTRUMENTS/CONTROLS

CAB RADIO

BD00J048

A 24 volt cab radio is located behind and to the right of the operatoer. To operate the cab radio, consult the instruction manual supplied.

TRIM THIS EDGE 60

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

INSTRUMENTS/CONTROLS

AUTOMATIC TEMPERATURE CONTROL SYSTEM These controls are located on the right-hand control arm.

6

9

3

7

8

4

5

1

CD00E033

1. On/Off

5. Temperature

2. Automatic

6. Air recycling

3. Air conditioning

7. Air flow direction control

4. Ventilation

8. Windshield defroster 9. Display screen

NOTE: Temperature may be displayed in Celsius or Farenheit. Press and hold both buttons simultaneously for five seconds to display in Celsius or Farenheit.

ON/OFF

This push button (1) is for turning the system on or off.

NOTE: When the system is turned on it will operate at the same setting as selected for previous use.

1 CD00E048

61

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

2

INSTRUMENTS/CONTROLS

VENTILATION

TEMPERATURE 9

9

4 5 CD00E048

CD00E049

TRIM THIS EDGE

These push buttons (4) allows the air flow to be increased or reduced. To increase the flow of air, press the top button. To decrease the flow of air, press the lower button. The bars on the display screen (9) will increase or diminish, depending on the flow selected.

These push buttons (5) allow the temperature to be raised or lowered within an 18° to 32°C (64° to 89°F) range.

To increase the temperature, press the right-hand button. To lower the temperature, press the left-hand button.

The temperature reading will appear on the display screen (9).

NOTE: Press both buttons (5) simultaneously for five seconds to display the temperature in C° or F°.

AIR RECYCLING 6

9

CD00E050

This button (6) allows two different types of air circulation to be selected. Fresh air from the outside or recycled air from inside. Each time the button is pressed, the type of circulation will be changed.

Indication of the type of circulation selected will appear on the display screen (9).

62

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

INSTRUMENTS/CONTROLS

AIR FLOW DIRECTION To turn the defroster off, press the button once more and the indication on the display screen will disappear.

9 7

NOTE: When this button is used, the control (7) is deactivated.

IMPORTANT: When using the air conditioning, it is essential for all the operator’s compartment windows, the windshield and the cab door to be kept closed. The air vents must be kept in open position. If the cab door or front window is opened, the AC system will select the face vent as the flow direction and reduce the fan speed automatically.

CD00E050

This button (7) allows four different types of air flow direction to be selected.

- Via the top front air vent.

- Via the top front and rear air vents.

- Via the top and lower rear air vents.

- Via the lower rear and windshield air vents.

To select the type of air flow direction, press the button (7) successively until the type of flow direction required is obtained. Indication of the type of flow direction selected will appear on the display screen (9).

The air conditioning can function in two modes, manual and automatic.

MANUAL 6

3

9

WINDSHIELD DEFROSTER 9 7

5

4 CD00E049

This button (3) is used to turn the air conditioning on and off. When the air conditioning is running, confirmation is given on the display screen (9). Manual adjustments can be made using controls (4), (5), (6) and (7).

8 CD00E050

This button (8) allows the windshield to be defrosted. Press the button to defrost the windshield. Indication that the defroster is working will appear on the display screen (9).

63

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

AIR CONDITIONING

INSTRUMENTS/CONTROLS

AUTOMATIC 9

2

5

2

5 1

5A

CD00E049

CD00E049

TRIM THIS EDGE

This button (2) is used to obtain automatic adjustment of the temperature, the volume and the direction of flow of the air. In this case, “Auto” will appear on the display screen (9). In automatic mode, the only possible manual adjustment is to the temperature (5).

All other adjustments are made automatically.

If any adjustment other than to temperature is made, the automatic mode is cancelled and “Auto” disappears from the display screen (9), To shut down the system, press buttons (1) or (2).

To obtain hot or cold air quickly: Cold air: Stop the automatic mode by pressing button (2) then press button (5) down to the minimum temperature.

Ventilation will be at maximum and cold air flow will come from the front.

Hot air: Stop the automatic mode by pressing button (2), then press the up arrow to the maximum and the flow of hot air will come from the rear at foot level.

64

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

INSTRUMENTS/CONTROLS

TEMPERATURE SENSOR

AIR VENTS

CD00E051

CD00E052

NOTE: To ensure correct functioning and full effectiveness of the air conditioning system, it must be run at least once a week, even if only for a short time.

When servicing the air conditioning system, see “Air conditioning” in the “Maintenance/Adjustments” Section.

CD00E017

The air vents are located to the front and rear of the operator’s compartment, as well as under the operator’s seat and allow the circulation and direction of air to be controlled. The air vents are opened and controlled manually.

IMPORTANT: The air vents must always be open when the air conditioning is in use.

65

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

The temperature and light sensor is behind the operator’s seat and should never be obstructed or covered.

INSTRUMENTS/CONTROLS

OPERATOR’S SEAT In order to operate the machine correctly and with maximum efficiency and comfort, adjust the seat to suit the weight and size of the operator.

8

9

7 4 3 TRIM THIS EDGE

1

5

6

2

CD00E027

SUSPENSION ADJUSTMENT

FORE/AFT ADJUSTMENT

2 1

CD00E028

CD00E029

Pull the lever (1) forward to obtain softer suspension. Push the lever (1) backward to obtain harder suspension.

Hold the control (2) in raised position, slide the seat to the required position and then release the control.

66

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

INSTRUMENTS/CONTROLS

SEAT POSITION ADJUSTMENT

WARNING: Before tilting the seat back forward, it is essential for the arm rests to be in raised position to prevent them from contacting the control levers.

3

CD00E029

To raise or lower the front of the seat, hold the lever (3) in raised position.

Move with the seat to the desired position and then release the lever.

TRIM THIS EDGE

To raise or lower the rear of the seat, hold the lever (3) in lowered position.

Move with the seat to the desired position and then release the lever.

SEAT BACK ANGLE ADJUSTMENT

4

CD00E029

To adjust the seat back angle, hold the lever (4) in raised position. Move with the seat back to the desired position and then release the lever.

67

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

INSTRUMENTS/CONTROLS

LUMBAR SUPPORT ADJUSTMENT

ARMREST ANGLE ADJUSTMENT

5 7 CD00E030

CD00E031

Use the inflation bulb (5) to inflate the lumbar support. Press the button on the tip of the inflation bulb (5) to deflate the lumbar support.

Raise the front part of the armrest and adjust to the desired angle using the knob (7), then lower the armrest.

TRIM THIS EDGE

HEADREST ADJUSTMENT SEAT AND CONTROL ARM ASSEMBLY FORE AND AFT ADJUSTMENT

8 6 CD00E031

The headrest (8) can be adjusted upwards and downwards and backwards and forwards.

CD00E029

NOTE: To make the headrest return to its initial position (to the rear), tilt it completely forwards and then release it.

Pull the lever (6) upwards, and slide the seat and control arm assembly to the desired position, then release the lever.

68

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

INSTRUMENTS/CONTROLS

SEAT BELT

Sit comfortably in the seat, pull out a long section of belt and engage it in the fastening system (9).

NOTE: If the section of belt pulled out is not long enough, release it, so it rolls up and then pull it out again.

9

To release the seat belt, press down on the releasing lever (9).

IMPORTANT: Inspect the seat belt.

Make sure that it is not damaged, that the mounting screws are correctly tightened and replace any defective parts.

CD00E032

WARNING: Always fasten the safety belt before starting the engine. The safety belt will help protect you if you fasten it correctly and wear it at all times. The safety belt should not be too loose. It should not be twisted or caught in the seat.

69

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

The seat belt must be kept clean. Use only soap and water to clean the belt, do not use bleach or dyes.

INSTRUMENTS/CONTROLS

WINDSHIELD WARNING: Make sure you follow the instructions below properly. If the windshield is not handled correctly it could slip and injure your fingers or hand.

OPENING

CD00E047

TRIM THIS EDGE

CD00E023

3. Push to the rear windshield engages.

1. Pull the right-hand latch back into the hold slot, as indicated by arrow.

until

the

CD00E019

4. Engage the right-hand latch in the cab upright.

BD01K040

2. Pull the release lever and hold the upper and lower handles while raising the windshield.

70

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

INSTRUMENTS/CONTROLS

CLOSING

CD00E047 CD00E019

3. Hold both handles and carefully lower the windshield. Make sure the window is completely down and latched at the top.

TRIM THIS EDGE

1. Release the right-hand latch.

CD00E020

2. Use the lever to release the windshield.

CD00E023

4. Make sure the top of the windshield is correctly latched.

71

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

INSTRUMENTS/CONTROLS

LOWER FRONT WINDOW The lower front window may only be removed when the windshield is open.

CD00E022

2. Place the window in the storage position provided to the left of the operator’s seat and then lock it in place using the storage clips.

TRIM THIS EDGE

CD00E021

1. Push the right-hand and left-hand latches and remove the window.

72

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

INSTRUMENTS/CONTROLS

REAR WINDOW AND EMERGENCY EXIT

KHP1360-00

TRIM THIS EDGE

OPENING

CD00E024

CD00E026

1. Pull the handle upwards.

3. To open the window completely, release the pin (2) from the locking studs (1).

NOTE: The window can fastened in this position.

CD00E025

2. Push back the handle to open the window for ventilation.

73

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

not

be

INSTRUMENTS/CONTROLS

CLOSING

1

CAB PROTECTION (F.O.P.S.)

2

CT04D008

1. Press the locking studs (1), bring the pin (2) into its housing and then release the studs.

It is essential that the cab protection is used when work takes place in areas where stones or other debris may fall. If the machine was not originally equipped with this protection, see your CASE Dealer for its installation.

TRIM THIS EDGE

CD00E026

CD00E024

2. Fold the handle back into position.

74

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

INSTRUMENTS/CONTROLS

FUEL TANK WARNING: Never refill the fuel tank when the engine is running. Never smoke during refuelling.

Use the starter switch key to lock the cap.

NOTE: In cold weather, use fuel corresponding to the ambient temperature.

See “Fluids and lubricants” in the “Lubrication/Filters/ Fluids” Section.

BD00M216

The fuel tank capacity is 580 litres (153 gallons).

When installing the fuel cap, make sure that it is correctly placed in the notches and then lock it by turning it up against the stop.

REAR VIEW MIRRORS

CD00E035

CD01K027

CAB

UPPER STRUCTURE

Before undertaking any travel, make sure the rear view mirrors are clean and properly adjusted.

75

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

IMPORTANT: In cold weather, fill the fuel tank after each working day to prevent the formation of condensation.

NOTE: Clean around the fuel cap before refueling and do not remove the filter located in the filler orifice. See “Fuel tank filter” in the “Maintenance/ Adjustments” Section.

INSTRUMENTS/CONTROLS

FRONT STORAGE BOX

This is to the right, in front of the upper structure frame. It is used for storing spare or service parts.

The storage box also gives access to the windshield washer reservoir and the upper structure working light.

Use the handle to open the storage box and tilt the cover completely upwards.

To close, move the support strut back slightly and tilt the cover downwards.

NOTE: Use the starter switch key to lock and unlock the storage box cover.

BD02D105

WARNING: Before undertaking any travel, make sure the storage box cover is properly closed.

TRIM THIS EDGE 76

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

INSTRUMENTS/CONTROLS

SIDE DOORS RIGHT-HAND DOOR

BD02D106

CD00E037

The left-hand doors give access to the batteries, air filter, radiator, oil cooler, etc.

The right-hand door gives access to the hydraulic pump, pilot filter, and also to the engine fuel and oil filters.

Use the outside handle to open the doors. To hold the doors, open, remove the struts from their storage position and install them in the holes provided. When closing, put the struts back into storage position.

Use the starter switch key to lock and unlock the side doors.

WARNING: Always install the struts when the doors are open.

WARNING: Never leave tools or other objects behind the side doors.

WARNING: Before undertaking any travel, make sure the side doors are properly closed and locked.

77

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

LEFT-HAND DOORS

INSTRUMENTS/CONTROLS

ENGINE HOOD OPENING

CD00E040

BD01K044

Raise the hood until the safety rod locks into position.

The hood access lever is under a door which may be locked.

TRIM THIS EDGE

BD01K057

BD01K057

The rod must be locked into the slot as shown.

Hood access lever.

WARNING: Once the hood is completely opened, make sure the locking system is correctly engaged.

NOTE: To lock the hood, lock the front fastener with the starter switch key.

WARNING: Prior to undertaking any travel, make sure the hood is properly closed and locked.

BD01K162

Pull the lever, as shown, to open the hood.

78

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

INSTRUMENTS/CONTROLS

CLOSING

TRIM THIS EDGE

Raise the hood slightly, pull the strut back and then lower the hood and close it with the fasteners.

BD01K064

Secure the hood access door and lock it into position. The ignition key will lock the door if desired.

79

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

INSTRUMENTS/CONTROLS

LOWER PANELS These panels are located under the upper structure frame and give access to certain machine components.

IMPORTANT: Do not operate the machine with the panels removed.

WARNING: Prior to undertaking any travel, make sure the panels are correctly closed.

CP99A014

WINDSHIELD WASHER RESERVOIR

TRIM THIS EDGE CD00E041

CD00E042

This reservoir, located on the front box, is equipped with an electric pump which is operated from the control panel. See item 16 under “Systems display and control panel”.

The reservoir can be lifted out of its support for refilling and maintenance.

IMPORTANT: Never operate the windshield washer control when the reservoir is empty. This could cause damage to the electric pump.

NOTE: In cold weather use the appropriate winter windshield washer fluid.

80

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

INSTRUMENTS/CONTROLS

TOWING HOLES WARNING: This manuever is always carried out at the risk of the user. The manufacturer’s warranty does not apply to any incidents or accidents which may occur during towing.

WARNING: The operation must be carried out very slowly, over a short distance and only if it is really unavoidable.

CD00E069

The towing holes, located at the front and the rear of the undercarriage, are intended for moving heavy objects of up to 10 tonnes (26,792 lbs) maximum.

IMPORTANT: The load should always be kept in line with the undercarriage.

ROTARY LIGHT CABLE

LOAD HOLDING CONTROL DEVICE (Optional)

CD01D028

CD01K060A

The cable is located behind the right hand rear cab pillar and can be used for connecting a 24 volt rotating beacon (not supplied).

Load Holding Control Devices are designed to stop the attachment from dropping due to valve spool leakage in neutral position or if a line or hose ruptures. If this occurs, the attachment may be lowered slowly to the ground.

See “Load Handling” in the Operating Instruction Section. Valves should be checked by the CASE Dealer every 6 months.

81

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

Make sure that the shackles, chains and tackle are in perfect condition and strong enough to move the load.

INSTRUMENTS/CONTROLS

OPTIONAL TOOL FLOW SELECTOR BLOCKS These blocks make it possible to select the correct hydraulic circuit for the optional tool.

IMPORTANT: Never alter the main relief valve (1) setting unless you first consult your CASE Dealer. Consult your dealer prior to mounting optional tools.

1

CD01K061A

OPTIONAL TOOL SUPPLY VALVES

TRIM THIS EDGE CD01K042A

CD00E056

Located on the end of the arm, these two valves are used to ensure oil supply to optional tools. These valves have two positions.

Position “S” (closed): In this position, there is no supply of oil to the tool.

CD00E055

Position “O” (open): In this position, oil is supplied to the tool.

82

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

INSTRUMENTS/CONTROLS

To lock valves in the open position “O”:

CD00E055

TRIM THIS EDGE

1. Using a hexagonal wrench, place the supply valves in “O” position (open).

CD00E057

2. Remove the snap ring.

CD00E058

3. When the fuel tank is full, turn the switch and the selector switch to the “OFF” position (stopped).

83

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

INSTRUMENTS/CONTROLS

NOTES

TRIM THIS EDGE 84

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

OPERATING INSTRUCTIONS BEFORE OPERATING THE MACHINE WARNING: Do not attempt to operate this machine unless you have first read and perfectly understood the safety messages and instructions appearing in this manual.

●

Check the level of all fluids (engine oil, hydraulic fluid and coolant) and make sure that the fluids and lubricants are suitable for prevailing conditions. See “Fluids and Lubricants” in the “Lubrication/Filters/Fluids” Section and “Operating the machine in cold weather”.

●

Carry out the daily maintenance operations. See the “Servicing Intervals” Section.

●

Inspect the machine, look for any signs of wear, damage, leakage and check the hoses. Tighten or replace as necessary. See the “Maintenance/ Adjustments” Section.

●

See the “Run-in period” if the machine is new or has been reconditioned.

●

Check the track assemblies. See “Tracks” in the “Maintenance/Adjustments” Section.

●

Before undertaking any travel or working operations during hours of darkness, make sure the lighting and signalling equipment is fully operative.

●

Clean the steps and access handles. Grease, oil, mud or (in winter) ice on the steps and access handles can causes accidents. Make sure they are kept clean at all times.

●

Clean or replace any decals which are illegible. See “Decals” in the “Safety/ Decals/Hand Signals” Section.

●

Make sure all hoods, side doors and lower panels are properly closed.

●

Secure the cab door in either fully closed or fully opened position.

●

Remove any obstructions which hinder visibility. Clean the windshield, the rear view mirrors and the windows.

●

Check that no tools or other items have been left on the machine (be it on the undercarriage or the upper structure) or in the operator’s compartment.

●

Work out a convenient means of escape from the machine (emergency exit via the windshield, the rear window glass) in the event of the cab door being jammed or the machine turning over.

●

Make sure nobody is on or under the machine. The operator must be alone on the machine.

85

TRIM THIS EDGE RIGHT PAGE (Section First Page) Bur 87538932NA

TRIM THIS EDGE

Before operating this machine, be sure to do the following:

OPERATING INSTRUCTIONS ●

Make sure nobody is standing in the machine working area.

●

Find out about current safety measures in use on the work site.

MACHINE OPERATION WARNING: Check all controls and safety devices in a safe, open area before starting work.

When operating the machine, be sure to do the following:

TRIM THIS EDGE

●

When starting the engine, be sure to use the correct procedure for the prevailing weather conditions. See “Starting the engine”.

●

Regularly consult the hourmeter to ensure that all servicing operations are carried out punctually. See “Service intervals”.

●

If you use your machine in particularly harsh conditions (dusty or corrosive atmosphere, hydraulic hammer), the servicing intervals should be reduced accordingly.

●

See “Break In period” if the machine is new or if the engine has been reconditioned.

●

Locate the position of any underground pipes or conduits before starting work.

●

Do not work near overhead high-voltage electric lines without checking beforehand that all necessary measures have been taken to respect the minimum distances:

●

Keep all parts of the machine at least 5 m (16 feet) away from the power source

●

When working on a public highway, use standard traffic signs and take into consideration the working range of the upperstructure and its attachments.

Local or national regulations stipulate the number, type and location of reflector strips.

●

Never operate the working or travel controls unless you are properly seated in the operator’s seat with the seat belt correctly fastened.

●

Modify your driving to suit the type of work and working conditions. See “Operating Instructions”.

●

Do not allow anyone to stand in the machine working area. Stop all operations until everyone has moved away.

●

Operate all controls gradually to ensure smooth machine operation.

●

See “Operating in water” if the machine will be standing in water during use.

●

See “Transporting the machine” when driving the machine onto a trailer.

●

See “Handling the machine” when it is necessary to lift the machine.

●

See “Towing the machine” when it is necessary to tow the machine.

86

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

●

Whenever load handling operations are to be carried out, it is imperative to adhere strictly to the instructions given in this manual and local legislation. See “Load handling”.

●

Never use the attachment or bucket for sweeping the ground to level out rubble or push objects (transversal stress on the attachment).

●

Avoid running the engine in a confined space. If there is no alternative, proper ventilation must be provided at all times.

●

Dust, smoke or mist can reduce visibility and cause an accident. Reduce speed or come to a complete halt until visibility has improved.

●

In the event of an operating problem or failure, move the machine to a safe place, lower the attachment to the ground, stop the engine and remove the starter switch key. Locate the problem, report it if necessary and take the necessary steps to warn others not to attempt to operate the machine.

●

Do not stop the engine without taking prevailing weather conditions into consideration. See “Stopping the engine”.

●

See “Parking the machine” when you have to park the machine.

●

When travelling with the hydraulic breaker (optional), make certain it is not too close and not pointing in the direction of the cab.

Operating Instructions ●

Watch carefully and make sure you are aware of places where other people are working in your work area. Keep all other people away from the machine.

Serious injury can result if these instructions are not followed.

●

Take note of the locations of pipes/cables before starting work. Electrical cables, gas and water pipes and other underground installations can cause serious injury.

●

Modify your driving to suit working conditions (sloping or rough ground), the nature of the ground and weather conditions.

●

When traveling at right angles to the slope, move on to the slope at low speed.

Never reduce engine speed when traveling down slopes.

●

Holes, obstacles, debris and other danger risks in the working area can cause serious injury. Inspect and note all possible risks before driving the machine in a new working area.

●

When operating the control levers, a whistling sound will be heard if the control lever is held in position while the corresponding cylinder is at the end of its stroke. In this case release the control lever.

●

The following operations are likely to damage the machine. You are therefore advised to avoid them: 1. Excavation using the weight of the machine as a force of impact.

2. Excavation using the machine’s travel force.

87

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

OPERATING INSTRUCTIONS

OPERATING INSTRUCTIONS ●

If earth or mud stays stuck inside the bucket, operate the bucket through it’s full range of travel several times so as to loosen the earth or the mud.

●

After work, remove any mud and clean the machine.

●

When using the upper structure swing, never change the direction of swing too suddenly.

●

When climbing up a slope, place the bucket about 250 mm (10 inches) above the ground. When traveling down a slope it is recommended to place the bucket on the ground to prevent the machine from sliding.

●

Avoid turning the machine on steep slopes.

●

Never swing the upper structure on slopes of 15° in the direction of travel or 10° at right angles to the direction of travel.

●

Before changing travel speed bring the machine to a complete halt.

Basic Operation TRIM THIS EDGE

1. Take up position in the operator’s seat and adjust it so that all the controls are readily accessible. See “Operator’s seat” in the “Controls/Instruments/ Accessories” Section. Then fasten your safety belt.

2. Make sure the cab door is firmly latched in open or closed position.

3. Sound the horn to alert those around you that you are starting the machine.

4. Start the engine, taking into consideration the prevailing weather conditions.

See “Starting the engine”.

5. Check all instruments are operating correctly.

6. Lower the function cancellation lever (safety bar in outward position).

7. Unlock the upperstructure swing function.

8. Try out all the controls in a safe, open area.

WARNING: Follow the operating instructions listed in this chapter. Any other practice which has not received the prior approval of the manufacturer is considered to be strictly forbidden.

88

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

OPERATING INSTRUCTIONS

BREAK-IN PERIOD Your machine will last longer and will give better and more economical performance if you pay particular attention to the engine during the first twenty hours of operation.

During this period: ●

Warm up the engine before using it under load.

●

Do not run the engine for a long period at idle speed.

●

Check all instruments frequently.

●

Check the oil levels and coolant solution level frequently.

●

During the run-in period, the following checks and servicing operations should be carried out in addition to those specified in the service schedule:

●

Replace the pilot circuit filter and the return filter. See “Hydraulic system” in the “Lubrication/Filters/Fluids” Section.

●

Check that the track shoe bolts are tightened to the correct torque. See “Tracks” in the “Maintenance/Adjustments” Section.

●

Check all nuts and screws are tightened to the correct torque. See “Hardware torque inspection” in the “Maintenance/Adjustments” Section.

AFTER THE FIRST 250 HOURS

●

Change the oil in the travel reduction gears. See “Travel reduction gears” in the “Lubrication/Filters/Fluids” Section.

●

Change the oil in the swing reduction gear. See “Swing reduction gear” in the “Lubrication/Filters/Fluids” Section.

89

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

AFTER THE FIRST 50 HOURS

OPERATING INSTRUCTIONS

STARTING THE ENGINE NOTE: If the machine has been out of use for some time, see “Starting up after storage” in the “Storage” Section.

NOTE: See “Connecting booster batteries” in the “Electrical System” Section, if you have to start the engine using booster batteries.

WARNING: This engine is equipped with an intake air (grid) heater; use of a starting fluid can cause explosion, personal injury or property damage.

1. Take up position correctly in the operator’s seat with the seat belt correctly fastened. See “Operator’s seat” in the “Controls/Instruments/ Accessories” Section.

TRIM THIS EDGE

1

2 CD00E060

3. Make sure the engine throttle button is in the low idle position. In cold weather, leave it in a the halfway position.

4. If necessary, enter the anti-theft code. See “Anti-theft device.”

CD00E005

2. Make sure the function cancellation lever is raised and the safety bar in inward position.

CD00E061

5. In cold weather, the message Eng. pre heat appears on the system display panel. See “Control and function display console.”

90

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

OPERATING INSTRUCTIONS

CD00E060

8. Sound the horn on the left-hand control lever to give warning of your intention to start the machine.

TRIM THIS EDGE

CD00E060

6. When the message disappears, turn the key to the start position.

Release the key as soon as the engine starts to turn. If the engine stops, wait approximately a minute and perform the operation again.

IMPORTANT: Do not operate the starter motor for more than ten seconds at one time. Do not operate the starter motor when the engine is running.

CD00E061

7. Run the engine until the Auto warm up message disappears from the systems display panel. See “ S y s t e m s d i s p l ay a n d c o n t r o l panel”.

91

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

OPERATING INSTRUCTIONS

CD00E005

9. Lower the function cancellation l ev e r ( s a fe t y b a r i n o u t w a r d position).

TRIM THIS EDGE

IMPORTANT: Frequently check the systems display and control panel while the engine is running. See “Engine operation”.

IMPORTANT: This machine adopts a new type of engine equipped with a high pressure fuel jet system to reduce load for the environment and conforms to Tier III engine emission requirements. Engine starting takes about one second before becoming stable.

IMPORTANT: If the engine does not start in one try, operate the starter for up to 10 seconds, then wait for 1 or 2 minutes before trying to start the engine again. When it is cold, the engine may be hard to start, but do not continue running the starter for more than 10 seconds.

92

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

OPERATING INSTRUCTIONS

BRINGING THE MACHINE UP TO OPERATING TEMPERATURE IMPORTANT: Normal operating temperature of the hydraulic fluid is between 50° C and 80° C (122-176° F), registering in the middle of the temperature indicator. If the machine is used with the hydraulic fluid at a temperature below 20° C (68° F), then damage can be caused.

After starting the engine and before using the machine, allow the hydraulic fluid to reach a temperature of 20° C (68° F), as indicated by the appearance of the first bar segment on the hydraulic fluid temperature indicator. See item 8 under “Systems display and control panel” in the “Controls/Instruments/Accessories” Section.

HYDRAULIC OIL WARM-UP Turn the engine throttle button to halfopen position. Operate the bucket c o n t r o l s l ow l y u n t i l t h e bu cke t i s completely closed. Operate the arm retracting control slowly until the arm is completely retracted and hold the control in this position for 30 seconds.

During this time the temperature of the hydraulic fluid will increase.

Once the engine has star ted, the war ming-up process begins automatically. At first, engine speed is held at a pre-determined, low level. As the temperature increases, engine speed increases in propor tion. It is possible to interrupt the warming-up process at any time, simply by manually changing engine speed or by operating one of the control levers.

Warming-up takes approximately 5 to 10 minutes depending on the ambient temperature.

After 30 seconds, extend the ar m completely and hold the control in this position a further 30 seconds.

Continue the extending and retracting procedure until the temperature rises.

See item 8 under “Systems display and control panel” in the “Controls/ Instruments/Accessories” Section.

ENGINE MANUAL WARM-UP With the engine throttle button a quarter open, start the engine and allow it to run approximately for 5 to 10 minutes. When the coolant temperature increases, carry o u t t h e hy d ra u l i c f l u i d wa r m - u p procedure.

Operate the travel and attachment controls three or four times to activate hydraulic fluid circulation.

93

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

ENGINE AUTOMATIC WARMUP

OPERATING INSTRUCTIONS

ENGINE OPERATION When the engine has started and before beginning work, the following procedure must be observed : ●

●

Let the engine run at idle speed until the engine reaches normal operating temperature.

●

Move the engine throttle button to the maximum speed position.

●

Once normal operating temperature has been reached, check the following :

●

The exhaust smoke is normal.

●

There is no abnormal noise or vibration.

There are no oil, fuel or water leaks.

The engine should be run at full speed when operating conditions permit.

The operating speed of the machine a n d o f t h e a tt a c h m e n t s h o u l d b e controlled by means of the control levers.

Check the systems display and control panel regularly.

TRIM THIS EDGE

STOP THE ENGINE IMMEDIATELY IN THE FOLLOWING SITUATIONS: ●

Sudden increase or decrease in engine speed.

●

Abnormal noise.

●

Black smoke at the exhaust.

●

A message appears on the display screen and the audible alarm device sounds.

94

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

OPERATING INSTRUCTIONS

OPERATING THE MACHINE IN COLD WEATHER Follow the recommendations made below:

BATTERIES

ENGINE OIL

Batteries should be fully charged.

It should be of the correct viscosity for the ambient temperature. See “Fluids and lubricants” in the “Lubrication/Filters/Fluids” Section.

FUEL a) To prevent condensation forming and water getting into the fuel system, fill the fuel tank after each day’s work and drain off any water before starting the next day’s work.

HYDRAULIC FLUID The viscosity must correspond to the ambient temperature conditions. See “Fluids and lubricants” in the “Lubrication/ Filters/Fluids” Section.

b) To prevent crystals forming at -2° C (29° F) use fuel which is rated for the ambient temperature or add an appropriate antifreeze to the fuel. See “Fluids and lubricants”, in the “Lubrication/Filters/Fluids” Section.

It must have specifications corresponding to the ambient temperature. See “Fluids and lubricants” in the “Lubrication/Filters/ Fluids” Section.

OPERATING THE MACHINE IN HOT WEATHER Follow the recommendations made below: 5. Check the condition of the fan drive belt.

1. Keep the coolant at the correct level in the coolant reservoir and in the radiator.

6. Check the dust valve in the air cleaner frequently during extreme dust conditions.

2. Use the correct solution of ethylene glycol and water in the cooling system.

7. Use lubricants of the correct viscosity. See “Fluids and lubricants” in the “Lubrication/Filters/Fluids” Section.

3. Test the radiator cap before hot weather starts. Replace the cap as required.

4. Clean all dirt and debris from the radiator, cooler and engine area.

95

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

COOLANT SOLUTION

OPERATING INSTRUCTIONS

STOPPING THE ENGINE

CD00E010

CD00E080

1. Press the upper structure swing locking switch on the control panel.

3. Turn the starter switch key to the “OFF” position.

TRIM THIS EDGE

NOTE: To activate the anti-theft device when stopping the engine, see “antitheft device”.

IMPORTANT: When the engine is to be shut down for a considerable length of time, see “Parking the machine”.

IN THE EVENT OF AN EMERGENCY CD00E060

2. Turn the engine throttle button to low idle position and let the engine run for a minute or so.

IMPORTANT: In cold weather, let the engine run for approximately five minutes at idle speed.

IMPORTANT: If the engine is hot, let the engine run for about five minutes at idle speed to allow the turbo to cool.

CD00E010

In the event of an emergency, or if it is not possible to stop the engine using the contact key switch, press the emergency shut-down switch on the control panel. The switch must be reset after use to shut down engine or the engine will not restart.

IMPORTANT: Always let the engine run at idle before switching off completely, except in emergency situations.

96

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

OPERATING INSTRUCTIONS

MACHINE TRAVEL WARNING: In the normal travel position, the operator’s compartment is above the idler wheels and the travel reduction gears are to the rear of the upperstructure. If the upperstructure is turned 180° in relation to the undercarriage, lever functions are reversed.

IMPORTANT: Before undertaking any travel, raise the attachment.

NOTE: Travel speed depends on the tilting angle of the travel control levers and pedals and the speed travel mode selected.

NOTE: The different travel configurations described hereafter are with the travel reduction gears to the rear of the upperstructure.

TRAVELING IN A STRAIGHT LINE (IN REVERSE)

TRIM THIS EDGE

TRAVELING IN A STRAIGHT LINE (FORWARD)

CS98M546

CS98M547

Press the two pedals (or push the two levers) forwards at the same time.

Press the two pedals (or push the two levers) rearwards at the same time.

BSOOM167

BS00M168

Press the single travel pedal forward.

Press the single travel pedal rearward.

97

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

OPERATING INSTRUCTIONS

TURNING TO THE LEFT (FORWARD)

TURNING TO THE LEFT (IN REVERSE)

CS98M548

CS98M549

TRIM THIS EDGE

Simply press the right-hand pedal (or push the right-hand lever) forwards.

Simply press the right-hand pedal (or push the right-hand lever) rearwards.

TURNING TO THE RIGHT (FORWARD)

TURNING TO THE RIGHT (IN REVERSE)

CS98M551

CS98M550

Simply press the left-hand pedal (or push the left-hand lever) forwards.

Simply press the left-hand pedal (or push the left-hand lever) rearwards.

98

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

OPERATING INSTRUCTIONS

TURNING ON THE SPOT, TO THE RIGHT

GRADUAL TURN ON THE MOVE

CS98M545

Press one of the pedals (or push one of the levers) and, at the same time, press the other pedal (or push the other lever) in the same direction, but slightly harder.

TURNING ON THE SPOT, TO THE LEFT

COMING TO A STOP To come to a complete stop, simply release the levers or pedals and they will return to neutral.

CS98M553

Press the right-hand pedal (or push the right-hand lever) forwards and at the same time press the left-hand pedal (or push the left-hand lever) rearwards.

IMPORTANT: Turning on the spot cannot be done if high speed travel is selected.

99

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

CS98M552

Press the left-hand pedal (or push the lefthand lever) forwards and at the same time press the right-hand pedal (or push the right-hand lever) rearwards.

OPERATING INSTRUCTIONS

LIFTING LOADS WITH THE MACHINE WARNING: This machine is not a crane. For this reason, be very careful if you lift a load. You or others in the area can be injured or killed if you do not follow the instructions that follow.

This machine is not a crane. For this reason, always be very careful when you lift a load.

IMPORTANT: No system or device may be substituted for CASE Load Holding Control Devices when load handling. .

TRIM THIS EDGE

BD00J053

LIFTING POINT - ATTACH RIGGING HERE

NOTE: The loads given are valid for the total working range height at the reach point indicated.

CS00E556

LOAD CHART IN MACHINE CAB ●

Know and understand each signal from the signal person before you start. See “Safety Information” Section.

●

Always know the location of all persons in your work area before you start.

●

Be sure there is no damage to the lifting components that are used to lift loads.

●

Be sure the cable and rigging parts are strong enough for the load being lifted.

●

Do not exceed either the radius or the height restrictions shown on the lift capacity charts posted in the cab or in this manual.

●

Always move the load slowly. Do not move the load over the top of persons.

Keep all persons away from the load.

●

When the load is raised, keep all persons away until the load is placed on blocks or on the ground.

100

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

OPERATING INSTRUCTIONS ●

It is dangerous if the load being lifted begins to swing.

●

Be very careful to balance the load correctly.

BD00J057

This button has two positions, ON and OFF. When the engine is started, Free Swing is OFF. Push and release the button for the ON position (indicator lamp illuminates). Free Swing allows the upper structure to coast to a stop. This feature is useful when lifting loads to allow the upper structure to center over the load and prevent the load from swinging when raised.

When traveling with a load, make sure you do the following: ●

Place the upper structure in line with the undercarriage.

●

Bring the load as close as possible to the undercarriage and the ground.

All travel should be in slow speed only.

101

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

FREE SWING CONTROL

OPERATING INSTRUCTIONS

LIFTING THE MACHINE Never lift the machine without contacting your CASE Dealer first. Your CASE Dealer will provide you with the correct procedure to be followed to ensure the operation is carried out in perfect safety.

IMPORTANT: Before lifting the machine, make sure the lifting equipment is in perfect condition and that they are capable of supporting the weight of the machine. See “Weights” in the “Specifications” Section.

IMPORTANT: It is imperative to use the lift points indicated on the machine decals. See “Decals” in the “Safety/Decals/Hand Signals” Section.

Warning: The machine must be handled very slowly and horizontally.

TRIM THIS EDGE

Warning: Make sure that there is nobody under or near the machine while it is being handled.

102

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

OPERATING INSTRUCTIONS

OPERATING THE MACHINE IN WATER

WATER LINE

1. Make sure that the bottom of the stream, or stretch of water in which you will work, can support the weight of the machine.

3. Before working in water, grease the attachment linkage, turntable bearing and turntable bearing teeth generously.

2. Only the undercarriage must be below water level. The water may come up to the top of the tracks but no higher.

IMPORTANT: Do not operate in a fast flowing stream.

IMPORTANT: Never work in water if the water level is higher than the tracks.

OPERATING THE MACHINE ON SLOPING GROUND WARNING: Hillside operations can be dangerous. Rain, snow, ice, loose gravel, soft ground, etc. modify terrain conditions. It is up to you to decide if the machine can be used in perfect safety. ●

During hillside operations, be extra careful.

●

Make sure the upper structure swing is in locked position, and that low travel speed is selected.

●

When digging on a slope, avoid swinging the upper structure towards the bottom of the slope with the bucket full. Always keep the travel reduction gears pointing down towards the bottom of the slope.

●

Always travel in the same direction as the slope, to prevent the machine from turning over.

103

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

CS99A825

OPERATING INSTRUCTIONS

OPERATING THE BUCKET FILLING Fill the bucket by manoeuvring the arm. Keep the bottom of the bucket parallel to the cut. The bucket teeth and blade must cut the ground like the blade of a knife. The depth of dig varies depending on the type of material.

EXCAVATING METHOD

PDH0493M

TRIM THIS EDGE

PDH0494M

CORRECT

WRONG

WRONG

The bucket will dig in and cause a stall.

The bucket is pushed upwards. This will also increase the cycle time.

104

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

OPERATING INSTRUCTIONS

PARKING THE MACHINE 1. Place the machine on flat, level ground, away from soft ground excavations and badly shored cavities.

5. If necessary, activate the anti-theft device. See “Anti-theft Device” in this manual.

2. Place the upper structure frame in line with the undercarriage, retract the attachment and dig the bucket into the ground to anchor it.

CD00E010

3. Use the upper structure swing locking switch on the systems display and control panel and make sure the locking indicator lamp lights up on the display panel.

CD00E005

7. Raise the function cancellation lever (safety bar in inward position).

CD00E060

4. Turn the engine throttle button to low idle position and let the engine run for approximately five minutes.

105

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

CD00E080

6. Stop the engine and remove the starter switch key.

OPERATING INSTRUCTIONS 8. Lock the operator’s compartment door and make sure that the hoods, lower panels and side doors are properly fastened.

IMPORTANT: Check that the no part of the machine is encroaching on the highway. If this cannot be avoided, set up approved traffic signs and markers.

CD00E002

WARNING: Never jump down from the machine. When leaving from the operator’s compartment, or from the upperstructure, always face the machine and use the steps and access handles.

TRIM THIS EDGE 106

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

OPERATING INSTRUCTIONS

LOWERING THE ATTACHMENT IN THE EVENT OF MACHINE FAILURE If the engine breaks down, use the following procedure to lower the attachment.

CD00E111

1. Turn the starter switch key to the “ON” position.

3. Place the control lever (s) in the posit ion corresponding to the downward movement required.

CD00E006

2. Lower the function cancellation l ev e r ( s a fe t y b a r i n o u t w a r d position).

107

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

CD00E060

OPERATING INSTRUCTIONS

AUXILIARY HYDRAULIC (OPTIONAL) Your machine has two types of auxiliary hydraulic circuits. One circuit is for single flow equipment, such as hydraulic breakers. The second circuit is for single flow or double flow continuous flow equipment, or double flow equipment such as concrete crushers.

Consult your CASE Dealer for instructions on how to select the correct pressure for the optional tool.

HYDRAULIC BREAKER CONFIGURATION 1

2

TRIM THIS EDGE

CS01K612 / CS01K613 CD01K042

2. Make sure the selector blocks (1) and (2) are positioned as shown.

1. Make the necessary tool connections and then, using a hexagonal wrench, open the supply valves.

2

1

BD01B374

3. Tilt the control on the left-hand arm to the right for hydraulic breaker operation.

BD02D112

4. Use the control switch to operate the hydraulic breaker.

NOTE: In normal working position (digging) the selector block must be in vertical position and the control in central position.

108

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

OPERATING INSTRUCTIONS

DOUBLE FLOW CONCRETE CRUSHER CONFIGURATION

1

2

CS01K614 / CS01K615 CD01K042

2

TRIM THIS EDGE

1. Make the necessary tool connections and then, using a hexagonal wrench, open the supply valves.

2. Make sure the selector blocks (1) and (2) are positioned as shown.

1

CD00E071

3. Tilt the control on the left-hand arm to the left for concrete crusher operation.

BD02D112

4. Use the control pedal to operate the crusher.

109

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

OPERATING INSTRUCTIONS

SINGLE FLOW CONCRETE CRUSHER AND BUCKET CONFIGURATION 2

CS01K615

CD01K042

3. Make sure selector block (2) is positioned as shown.

1. For the concrete crusher, make the necessary connections and then, using a hexagonal wrench, open the supply valves.

TRIM THIS EDGE

1 BD01B374

4. Make sure the control on the lefthand arm is in central position.

BD02D114

2. The selector block (1) does not require adjustment.

2

CD00E012

5. Use the control switch to operate the concrete crusher.

BD02D113

110

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

OPERATING INSTRUCTIONS

TRANSPORTING THE MACHINE

BY RAIL Since transport by rail is subject to special regulations, consult an approved organization.

ON A TRAILER WARNING: This machine could slip and fall from a trailer or ramp and cause serious injury. Make sure the trailer and ramps are clean. The machine should be in line with the trailer before being loaded.

Make sure you know the safety rules and regulations before transporting the machine.

Make sure both trailer and machine are fitted with the right safety equipment.

LOADING

CD95M248

CD00E010

1. Place a block behind the trailer wheels. Install the trailer side extensions (if fitted).

2. Make sure the upper structure swing lock has not been applied.

111

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

WARNING: It is mandatory to remove the counterweight before undertaking any travel without the attachment or transporting the machine without the attachment.

OPERATING INSTRUCTIONS IMPORTANT: In this position, the travel and steering controls are reversed.

BD00K073

3. Select the automatic engine idle function, so position “ON” appears on the display screen.

CS99B518

MACHINE WITHOUT ATTACHMENT

TRIM THIS EDGE

5. Place the machine in line with the trailer, with the travel reduction gears towards the access ramps.

IMPORTANT: In this position, the travel and steering controls are reversed.

CD00E150

4. Select slow travel speed.

PDH0249

MACHINE WITH ATTACHMENT

PDH0248

MACHINE WITH ATTACHMENT

5. Place the machine in line with the trailer, with the travel reduction gears towards the access ramps.

Raise the attachment and bring it to about 20 cm (7.8 in) above the bed of the trailer.

6. When moving from the ramps onto the trailer bed, raise the boom slightly as soon as the attachment touches the trailer so as to bring the machine level and then move forward until the machine is resting entirely on the trailer.

112

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

OPERATING INSTRUCTIONS

CS99B519

MACHINE WITHOUT ATTACHMENT

PDH0250

7. When the machine is completely on the trailer, raise the attachment s l i g h t l y a n d sw i n g t h e u p p e r structure so as to bring the attachment around to the access ramp side.

8. Move the machine right to the front of the trailer, swing the upperstructure 180 degrees.

9. Lock the function.

upperstructure

swing

10. Stop the engine, remove the starter sw it c h key, ra i se t h e f u n c t io n cancellation lever (with the safety bar inward).

11. Make sure that all doors, hoods and access panels are correctly locked.

12. Fold the rear view mirrors inwards.

PDH0251

MACHINE WITH ATTACHMENT

8. Move the machine to the front of the trailer and lower the attachment to the trailer bed.

PDF0360

13. Use blocks and chains to fasten the machine to the trailer.

IMPORTANT: Measure the distance between the ground and the highest point of the machine. You must know this measurement before transporting.

113

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

MACHINE WITH ATTACHMENT

OPERATING INSTRUCTIONS

Unloading 1. Remove the blocks and fastening chains.

2. Start the engine.

3. Unlock the upper structure swing function.

4. Lower the function cancellation lever (with the safety bar in outward position).

5. (Machine with attachment) Raise the attachment to bring it a few centimeters/inches above the trailer bed.

6. Select low travel speed and slowly move off the trailer.

7. Turn the rear view mirrors back to their correct position.

8. Reinstall arm and bucket, if necessary.

IMPORTANT: When the attachment has been installed, all air must be removed from the hydraulic circuit and the machine must be tested for correct operation. Do not forget to check the oil level.

TRIM THIS EDGE 114

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

OPERATING INSTRUCTIONS

ANTI- VANDAL GUARD OPTION 1. Release the two storage clamps and remove the guard from the top of the cab.

1

2. Remove the two bolts from the front of the cab. Install the antivandal guard and install the two bolts.

A23919

2 TRIM THIS EDGE

2

BD00M212

3. Use the four bolts on the lower section to install it on the bottom of the front cab as shown.

115

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

OPERATING INSTRUCTIONS

5

BD00M215 BD00M213

7. Vandal guards in storage position.

4. To secure the vandal guards on the top of the cab First attach the upper covers using the bolts and slots provided.

TRIM THIS EDGE

5. The two longest bolts, which secure the upper guards, (shown) will be used to secure the lower section to the top.

BD00M214

IMPORTANT: Place the four bolts that hold the lower section in place into the bosses BEFORE taking this section topside.

6. Place the lower section onto the upper guards using the four bolts shown and the slots provided.

116

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

LUBRICATION FLUIDS AND LUBRICANTS Lubricants must have the correct properties for each application.

WARNING: The conditions of use for individual fluids and lubricants must be respected.

Clean the grease fittings before lubrication. Clean around plugs and filler holes before adding fluid. No dust or dirt must enter the components or the circuits.

WARNING: Be sure all the service operations in this section are carried out punctually at the intervals given, in order to ensure optimum performance levels and maximum safety when using the machine.

WARNING: There is a risk of serious injury if maintenance or repairs are not performed correctly. If you do not understand the maintenance procedures, consult your CASE Dealer.

WARNING: If the attachment is raised or if the machine moves without an operator, serious injury can result. Before performing any maintenance, the following steps must be carried out: 1. Park the machine on flat, level ground.

2. Lower the attachment until it is resting on the ground.

3. Stop the engine and remove the starter switch key.

4. Lock the tracks to prevent any machine movement.

When carrying out service work on the machine, place a “Do not operate” tag on the right-hand control arm. Never climb down from the operator’s compartment leaving the engine running.

Any modification to this machine without prior authorization could cause serious injury. Do not make any modifications without authorization. Consult your CASE Dealer.

117

TRIM THIS EDGE RIGHT PAGE (Section First Page) BUR 87538932NA

TRIM THIS EDGE

Respect the maintenance intervals by checking the hourmeter every day. Before starting maintenance, park the machine on flat, firm ground, away from any obstacles, with the arm retracted and the bucket on the ground. Unless otherwise specified, all maintenance operations must be carried out with the engine stopped, and the key removed from the starter switch. It is preferable to wait for all circuits to cool down before starting work. Wear suitable clothing and remember to use the necessary safety equipment.

LUBRICATION IMPORTANT: If you use your machine in particularly harsh conditions (dusty or corrosive atmosphere, etc.), the servicing intervals should be reduced accordingly.

IMPORTANT: Take particular care to replace all filters regularly. Clean filters mean longer engine running life.

IMPORTANT: Oil and fluid should not be thrown on the ground. They must be stored and removed by a company which is responsible for their recycling or their disposal.

HOURMETER The hour meter enables ser vice operations to be scheduled. It displays the total time that the engine has been operated, in hours and tenths of an hour.

TRIM THIS EDGE

S e r v i c i n g i n t e r va l s a r e c a r e f u l l y calculated to guarantee safe and efficient machine operation.

Be sure to carry out all the servicing operations properly as defined in this manual.

CD00E073

DAILY INSPECTION Every day, before starting work, it is necessary to inspect the machine and service certain of its components.

GENERAL

ENGINE

●

Check signs of leaking oil or water.

●

●

Check that all screws and nuts are correctly tightened.

Check the oil level and change the oil if necessary.

●

Check the coolant level.

●

Wipe off any dust (engine, operator’s compartment).

●

Check the radiator for signs of clogging or deterioration.

●

Check for any signs of deterioration.

●

Check the radiator fan belt tension.

●

Check the air filter is clean and not restricted.

●

Check the components for signs of leaking oil or water.

●

Check the condition of all lines.

118

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

LUBRICATION

UPPER STRUCTURE ●

Check the fuel tank level.

●

Check the hydraulic reservoir level.

●

Check that the hydraulic oil is clean.

●

Check the components for signs of leaking oil or water.

●

Check the condition of all lines.

●

Make sure there are no electrical short circuits.

●

Check the battery connections are properly tightened.

●

Adjust the rear view mirrors.

●

Check the track shoe hardware.

●

Check the condition of the tracks.

●

Check that the upper and lower track rollers and the idler wheels are not leaking oil.

ATTACHMENT ●

Check the cylinders are not leaking oil.

●

Check the condition of all lines.

●

Check the condition of the bucket teeth.

AFTER STARTING THE ENGINE ●

Did the engine start correctly? Are the exhaust fumes normal? Any unusual noises?

●

Check the hydraulic components are not making unusual noises.

●

Check the components for signs of leaking oil or water.

●

Check the audible alarm devices, working lights and windshield wipers.

●

Check that all circuits (travel, swing and tool) are functioning correctly.

●

Check that the upper structure swing brake functions correctly.

IMPORTANT: If the slightest defect is found, repair it immediately before using the machine or see your CASE Dealer.

119

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

UNDERCARRIAGE

LUBRICATION

TRIM THIS EDGE

1 1 1 1 1 1 1 1 1 2 2 2 3 1 1 2 1 1 1 1 1 1 2 2 1 2 2

DRAIN

GREASE

Engine oil level Coolant level Hydraulic reservoir level Radiator and oil cooler Fan/alternator belt tension Drain fuel tank sediment Drain water separator Hydraulic system lines Air conditioning Drain hydraulic reservoir sediment Primary air filter element Swing reduction gear oil level Travel reduction gears oil level Coolant Level Idler wheel and rollers Bolt and nut torque Battery electrolyte level Turntable bearing Turntable bearing teeth Engine oil Engine oil filters Fuel filter Water separator filter Attachment Hydraulic fluid condition Pilot filter Breather filter Secondary air filter element Swing reduction gear Travel reduction gears Suction filter Return filter Ultra Clean filter Hydraulic hoses Hydraulic fluid Cooling circuit

CHECK

128 129 129 138 136 134 134 146 136 149 159 161 163 126 120 136 122 135 137 123 138 145 143 119 158 150 153 153 156 162 152 152 153 133 117 139

REPLACE

SERVICE POINTS

INTERVALS IN HOURS CLEAN

PAGE

NB OF POINTS

INTERVALS

10 10 10 250 10 10/250 50 50 50 50 5000 50 (E) 250 250 (B) 1000 (C) 250 (B) 250 250 250 (D) 250 250 (D) 250 500 500 500 500 500 500 1000 (A) 1000 1000 (F) 1000 1000 (G) 1000 (H) 1000 (H) 2000

1 1

120

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

5000 2000 (F) 2000 4000 (N) 5000 (J)

131 142 118

Tracks Fuel tank filter Machine inspection

2 1 -

(K) (K)

DRAIN

GREASE

CHECK

REPLACE

INTERVALS IN HOURS CLEAN

SERVICE POINTS

NB OF POINTS

PAGE

LUBRICATION

(K) (K) (K)

(A) If the linkage is not fitted with genuine CASE parts, grease every 10 hours.

(B) Or when the central zone of the restriction indicator is red.

(C) Or after cleaning 6 times.

(D) Check after the first 50 hours during the run-in period.

(E) Have this checked by a specialist every 6 months.

(G) Or after cleaning the primary air filter element 3 times.

(H) Drain after the first 250 hours during the run-in period.

(I)

Have this checked by your CASE Dealer every 6 months.

(J) Every two years or twice a year (autumn/spring) if antifreeze is used.

(K) Periodically.

(L) Check once a month and have it checked every 6 months by a specialist.

(M) If the hydraulic pump is not working normally.

(N) Or every 2 years, whichever comes first.

NOTE: Once the machine has completed 500 hours (then 1000 hours, 1500 hours, etc...) the message “Service due” will appear on the screen by way of a reminder that service work is due. See “Systems display and control panel” (item 10), in the “Controls/Instruments/Accessories” Section.

121

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

(F) Replace after the first 50 hours during the run-in period.

LUBRICATION

FLUIDS AND LUBRICANTS Lubr icants must have the correct properties for each application.

HYDRAULIC FLUID C A S E / A K C E L A hy d ra u l i c f l u i d i s especially designed for high pressure a p p l i c a t i o n s a n d fo r t h e C A S E hydraulic system. The type of fluid to be used depends on the ambient temperature.

Biodegradable fluid: -30° to 40° C (-22° to 104° F) This yellow colored fluid is miscible with standard fluid. If used to change standard fluid, it is advised to drain the circuit completely prior to refueling with this fluid.

CASE/AKCELA: H Y D R AU L I C EXCAVATOR FLUID BIO (MS 1230. ISO VG 46. DIN 51524 PART 2 HV)

Temperature climates

TRIM THIS EDGE

-20° to +40° C (-4° to 104° F) CASE/AKCELA: H Y D R AU L I C EXCAVATOR FLUID (MS 1230, ISO VG 46. DIN 51524 PART 2 HV)

Hot climates 0° to +50V C (32° to 122° F) CASE/AKCELA: HYDRAULIC FLUID 68 HV (MS 1216. ISO VG 68. DIN 51524 PART 3 CATEGORY HVLP)

TRANSMISSION COMPONENT OIL Extreme pressure oil used for enclosed transmission components.

CASE/AKCELA: GEAR 135H EP (SAE 80W-90. API GL 5. MIL-L-2105 D. MS 1316. ZF TE-ML 05A) GREASE CASE/AKCELA: MOLY GREASE 251H EP-M (251HP-M. NLG1 2) Extreme Pressure multipurpose grease with lithium soap and molybdenum disulphide.

Cold climates -25° to 20° C (-13 to 68° F) CASE/AKCELA: HYDRAULIC FLUID 32 (MS 1216, ISO VG 32 DIN 51524 PART 2)

CASE/AKCELA: MULTIPURPOSE GREASE 25H EP (251H EP. NLG1 2) Extreme Pressure multipurpose grease with lithium soap and calcium.

CASE/AKCELA: PREMIUM GREASE EP2 (NLG1 2) Extreme Pressure multipurpose grease with lithium soap.

122

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

LUBRICATION

ENGINE OIL CASE/AKCELA No.1 engine oil is recommended for your engine. This oil ensures correct lubrication of your engine in all working conditions.

CP02N001

OIL VISCOSITY/OIL RANGE

1 2 2 3 3 CT02M001

(1) with mineral base (2) with semi-synthetic base (3) with synthetic base 123

1 TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

If CASE/AKCELA No.1 Multigrade engine oil cannot be obtained, use the oil corresponding to one of the following categories: API CI-4

LUBRICATION

FUEL Use fuel which is to ASTM (American Society for Testing and Materials) D975 standard.

Use grade Nο. 2−D fuel. The use of other types of fuel can result in a loss of power and may cause high fuel consumption.

If the temperature falls below the fuel cloud point (point at which wax begins to form) the wax crystals will cause power loss or will prevent the engine from starting.

Required conditions for diesel fuel The following specific conditions are required for diesel fuel: TRIM THIS EDGE

●

Must be free from minute dust particles.

●

Must have adequate viscosity.

●

Must have high cetane value.

●

Must have high temperature.

●

Must have low sulphur content.

●

Must have little residual carbon.

fluidity

at

Some fuel suppliers mix used engine oil with diesel fuel. Cer tain manufacturers of large engines allow this. However, for your engine, do not use diesel fuel contaminated by engine oil. In addition to damaging the engine, this fuel can actually adversely affect the correct purification of exhaust gases. Before using any diesel fuel, ask the fuel supplier if the fuel has been mixed with engine oil.

IMPORTANT: For use of the correct fuel additives, consult your fuel supplier or your CASE Dealer. Do not inject fuel oil or gasoline, as both fuels can damage the engine.

IMPORTANT: In cold weather, fill the fuel tank at the end of the day’s work, in order to prevent the formation of condensation.

low

Using fuels other than those recommended can damage the fuel injection pump, the injector and other parts of the fuel supply system and the engine. CASE disowns any responsibility concerning this type of damage, which is not covered by the guarantee. To avoid any damage to the engine fuel supply system, it is r e c o m m e n d e d t h a t yo u t a ke t h e fo l l o w i n g s a fe t y m e s s a g e s i n t o account:

124

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

LUBRICATION

FUEL STORAGE

ANTI-FREEZE/ANTIthe CORROSION

Long storage can lead to accumulation of impurities and condensation in the fuel. Engine trouble can often be traced to the presence of water in the fuel.

The storage tank must be placed outside and the temperature of the fuel should be kept as low as possible. Drain off water and impurities regularly.

Use anti-freeze in all seasons to protect the cooling system from corrosion and all risk of freezing.

CASE/AKCELA: PREMIUM ANTIFREEZE (MS 1710).

For areas where ambient temperature is over -38° C (-32° F) use a blend of 50% ethylene-glycol based anti-freeze or consult your CASE Dealer for further information.

ENVIRONMENT Before carrying out any maintenance operation on this machine and before disposing of used fluids or lubricants, always think of the environment. Never throw oil or fluid on the ground and never place it in leaking receptacles.

Contact your local ecological recycling center or your CASE Dealer to obtain information on the correct method of disposing of these materials.

125

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

IMPORTANT: Do not mix products of a different origin or brand. The same product must be used when topping up the system.

LUBRICATION

FLUID AND LUBRICANT CAPACITIES AND SPECIFICATIONS Engine Type of oil.................................................................CASE/AKCELA No 1 Engine Oil Capacity (with filter change)...................................................... 38 litres (40.1 qt.)

Cooling system Cooling system capacity ........................................................... 30 litres (31.7 qt.)

Fuel system Tank capacity .......................................................................580 litres (153.2 gal.)

Hydraulic system Type of fluid........................................................ CASE Hy-Tran® Ultra (MS1209) Total system capacity.............................................................350 litres (92.4 gal.)

Reservoir capacity .................................................................175 litres (46.2 gal.)

TRIM THIS EDGE

Travel reduction gears Type of oil..................................................................................... CASE 135H EP Capacity (per reduction gear) ....................................................11 litres (2.9 gal.)

Swing reduction gear Type of oil..................................................................................... CASE 135H EP Capacity .......................................................................................6 litres (1.5 gal.)

126

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

LUBRICATION

HYDRAULIC FLUID CHART

!

!

!

WARNING: Before carrying out any service work on the hydraulic system it is necessary to allow it to cool down (the temperature should not be more than 40 degrees C (104 degrees F).

WARNING: Hydraulic fluid or grease injected into your skin can cause severe injury or death. Keep your hands and body away from any pressurized leak. Use cardboard or paper to check for a leak. If fluid is injected into your skin, see a doctor immediately and have the fluid removed.

WARNING: Before carrying out any service work on hydraulic filters or the hydraulic system, remove the hydraulic reservoir breather cap and press the button on the breather to release all pressure in the system. Failure to observe these instructions can cause injury. See “Releasing pressure in the hydraulic system”.

127

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

BC02D005

NOTE: CASE specification MS1209 is used in place of ISO VG 32 (-5 ° to +65 ° F) and ISO VG 46 (+10 ° to +90 ° F)

LUBRICATION

EVERY 10 HOURS OR DAILY It is recommended the following be checked every ten hours or once daily.

Engine oil level Oil Type .............. CASE/AKCELA No. 1 Oil Capacity................38 litres (40.1 qt)

B

1. Park the machine on flat, level ground. Stop the engine and remove the starter switch key.

A

CS98M579

TRIM THIS EDGE

If the oil level is below the mark (A) (minimum), remove the oil filler cap, add oil up to the mark (B) (maximum) on the dipstick and then replace the oil filler cap.

CD01K068A

2. When the engine has been stopped for fifteen minutes, remove the dipstick, wipe it with a clean cloth and replace it in the guide tube as far as it will go. Then take it out again.

NOTE: The level should not be higher than the mark (B) (maximum) on the dipstick.

CD01K068A

128

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

LUBRICATION

Coolant Level 1. Check the level of coolant solution when the engine is cold. Keep the machine on flat, level ground. The level in the expansion reservoir should be between the Full and Low mark. If not, top the system off using the same coolant solution as machine was filled with. Do not mix solutions/brands.

2. Put only ethylene-glycol coolant solution in the cooling system. Use a good quality solution that has a high boiling point, with no additives to prevent leakage. Do not use non-approved anti-rust additives.

Anti-rust additives and ethyleneglycol can mix and work against each other reducing the anticorrosion protection, form deposits in the system, and cause damage to the radiator.

CD01K069A

.

WARNING: Boiling coolant solution can spray out if the radiator cap is removed while the system is still hot. To remove the cap, allow the system to cool, turn the cap to the first notch and wait until there is no more pressure. Then remove cap.

Hydraulic Reservoir Check the reservoir level.

Reservoir capacity 175 litres (184.9 qt.)

Total system capacity ............ (369.8 qt) See Fluids and Lubricant guide in this section.

1. Oil should be in the middle of the indicator. Add more oil if necessary.

CD01K070A

129

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

Check the expansion reservoir level for correct coolant mixture and level System capacity ....... 30 litres (31.7 qt.)

LUBRICATION 2. To check the reservoir level, park the machine on flat, level ground and place the attachment in the position shown. Stop the engine and remove the starter switch key.

CS98N547

TRIM THIS EDGE

3. To fill, release all pressure in the hydraulic reservoir. Clean the cover plate and the area around the plate. Remove the cover and add hydraulic fluid to the reservoir as required. Replace the cover plate seal if required and install the cover plate.

CD01K024A

130

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

LUBRICATION

GREASE POINTS MACHINE This illustration indicates the grease points on this machine. See types of CASE/ AKCELA grease available at the beginning of this section.

TRIM THIS EDGE

3 2

1

CS98N551

NOTE: The figures mentioned in brackets show the number of grease points.

NOTE: After lubrication, refit the protective and indicating plastic caps to the grease fittings.

131

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

LUBRICATION Every 500 hours Turntable ...............................(2 fittings)

Every 5000 hours

3

1

CD01K025 CD01D027

Swing reduction gear ............. (1 fitting)

Turntable bearing ..................(2 fittings) Every 500 hours TRIM THIS EDGE

2

CD01D034

Turntable teeth ........................(1 fitting)

132

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

LUBRICATION

ATTACHMENT Use the following grease: EP NLGI grade 2 (for temperate and hot climates) -20° C to +60° C (-4° to 160° F) EP NLGI grade 0 (for cold climates) -40° C to +20° C (-40° to 68° F)

2

1

3

4 5 6

6

CS01D517

NOTE: The figures mentioned in brackets show the number of grease points.

Every 50 hours

Every 1000 hours

2

1

CD01K067

CD01D037

Boom pivot pin.......................(3 fittings)

Boom cylinder top pin............(2 fittings) Arm cylinder bottom pin ......... (1 fitting)

133

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

7

LUBRICATION Every1000 hours

Every 50 hours

3

4

DC01E010

CD00E089

Arm / Boom linkage.................(1 fitting)

Arm cylinder top pin ............... (1 fitting)

Every 50 hours

Every 50 hours

6

5 TRIM THIS EDGE CD00E090

Bucket cylinder bottom pin ............... (1) CD00E054

Every 50 hours

Bucket linkage .......................(6 fittings)

7

CD01K066

Boom cylinder bottom pins....(2 fittings)

134

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

LUBRICATION

GREASING THE TURNTABLE TEETH 1.

Every 500 hours, remove the inspection cover (1) and visually check the condition of the gear surface and for any damage.

2.

If the gear surface is not well greased, add grease.

3.

If the grease is white due to moisture content, etc. replace it with new grease.

4.

If the presence of water is detected:

2

B. Remove the lower protective panel (2) from the undercarriage.

1

C. Discharge the water or cloudy grease.

D. Install the panel (3).

3

E. Install the undercarriage panel (2).

F. Insert new grease through the port and install the inspection cover (1).

CS01D519

GREASING THE SWING REDUCTION GEAR Every 5000 hours, remove the lower panel, remove the air bleed plug (1) and refill with grease through the grease point (2). A certain amount of grease should run out from the air bleed plug (1).

IMPORTANT: When greasing, if the air bleed plug (1) is not removed, the inner seal will be damaged.

1

2 CD00E101

135

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

A. Remove the panel (3) under the turntable and drain off the water.

LUBRICATION

FLUID LEVELS Every 250 hours

Every 10 hours

BD02D100

CD01K026

Engine oil ......................................... (1) Every 10 hours

Travel reduction gears ...................... (2) Every 250 hours

TRIM THIS EDGE BD02D085

CD01K071

coolant reservoir .............................. (1) Every 10 hours

Batteries ........................................... (2) Every 250 hours

BD02D094

CD01K072

Hydraulic reservoir ........................... (1)

Swing reduction gears...................... (1)

NOTE: The figures mentioned in brackets show the number of level points.

136

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

LUBRICATION

ENGINE SERVICE SPECIFICATIONS Engine oil level check ..................................................Every 10 hours or every day Oil change ..................................................................................... Every 500 hours Oil filters replacement ................................................................... Every 500 hours Oil type ................................................................................................. CASE No. 1 Oil capacity.................................................................................. 38 litres (40.1 qt.)

LEVEL 1. Park the machine on flat, level ground. Stop the engine and remove the starter switch key.

B

CS98M579

If the oil level is below the mark (A) (minimum), remove the oil filler cap, add oil up to the mark (B) (maximum) on the dipstick and then replace the oil filler cap.

BD02D075

2. When the engine has been stopped for fifteen minutes, remove the dipstick, wipe it with a clean cloth and replace it in the guide tube as far as it will go. Then take it out again.

NOTE: The level should not be higher than the mark (B) (maximum) on the dipstick.

BD02D079

OIL FILLER CAP

137

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

A

LUBRICATION

ENGINE OIL CHANGE AND OIL FILTER REPLACEMENT

6. Coat the seal of the new filters with a fine film of oil.

NOTE: Change the oil while the engine is still warm. The oil will flow more easily.

7. Install the new filters, tightening until the seals come into contact with the filter head, then tighten one more half-turn by hand.

1. Park the machine on flat, level ground, stop the engine and remove the starter switch key.

IMPORTANT: Do not use a filter wrench to tighten the filters. Excessive tightening can damage the filters and their seals.

8. Fill the engine with new engine oil.

Install the oil filler cap.

9. Run the engine for a few minutes and check that there are no leaks.

Check the oil level again and add more oil if necessary.

TRIM THIS EDGE

BD02D079

2. Remove the oil filler cap.

IMPORTANT: Always wait fifteen minutes to allow the oil to return to the sump before checking the oil level.

3. Place a receptacle of a suitable capacity under the engine sump green plug. Attach the hose and drain into the container.

4. Install a new seal on the drain plug and install and tighten the plug.

BD02D075

5. Clean the area around the oil filters and remove them, using a filter wrench.

138

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

LUBRICATION

COOLING SYSTEM SERVICE SPECIFICATIONS Coolant reservoir level check .......................................................... Every 10 hours or every day Coolant solution change.............................................................. Every 2000 hours System capacity ..........................................................................44 litres (46.5 qts) WARNING: Boiling coolant solution can spray out if the radiator cap is removed while the system is still hot. To remove the cap, allow the system to cool down, turn the cap to the first notch and wait until there is no more pressure. Then remove the cap.

COOLANT SOLUTION Consult your CASE Dealer for suitable coolant solution.

IMPORTANT: A mixture of 50% ethylene glycol and 50% water must be used in this machine. This mixture is used if the lowest ambient temperature is above -37° C (-34° F). If the ambient temperature is lower, adjust the mixture to attain a lower freeze point using the freeze point concentration chart on the label of your antifreeze concentrate container. Never use a coolant solution containing more than 60% glycol. It is recommended that ethylene glycol and water be used in your machine all year.

139

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

WARNING: Check and service the cooling system according to the instructions given in this manual.

LUBRICATION

LEVEL 2

The level of coolant solution should be checked when the engine is cold.

1 2

2. RADIATOR DRAIN VALVE

2. Open the radiator drain valve.

CD01K069

TRIM THIS EDGE

On flat, level ground, before using the machine, (while the engine is still cold), the level in the de-aeration tank should be between the FULL (1) and LOW (2) marks. Do not fill above the FULL mark.

3

DRAINING RADIATOR AND ENGINE BLOCK 1 CD01K076

3. ENGINE BLOCK DRAIN PLUG

3. Open the drain plug located on the engine block.

RINSING CD01K075A

1. RADIATOR CAP

WARNING: Do not remove the radiator cap when the engine is hot. The system is still under pressure and you could be scalded.

1. Remove the radiator cap.

NOTE: Have a receptacle of a suitable capacity ready.

1. Close the drain valve once the radiator is completely empty. Close the plug on the engine block. Fill the system with clean water. Install the radiator cap.

2. Start and run the engine at a speed slightly higher than low idle for ten minutes to bring the engine te mperature to ap pr oximately 80°C. 3. Drain the system once more.

140

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

LUBRICATION 4. Repeat Steps 1 to 3 until the water drained is clear.

FILLING

CD01K069A

2. Fill the expansion reservoir to the FULL mark and install the cap.

IMPORTANT: Use the correct coolant solution.

3. Run the engine at idle speed for about five minutes. Add coolant solution if the level in the expansion reservoir drops.

141

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

CD01K075A

1. Fill with coolant solution via the radiator until overflowing and install the radiator cap.

LUBRICATION

FUEL SYSTEM SERVICE SPECIFICATIONS Draining water and sediment from the fuel tank.............................. Every 50 hours Draining water from the water separator ......................................... Every 50 hours Fuel filter replacement .................................................................. Every 500 hours Fuel tank capacity .....................................................................580 litres (153 gal.)

Type of fuel............................................................................................ No 2 Diesel

DRAINING WATER AND SEDIMENT FROM THE FUEL TANK

DRAINING WATER FROM THE WATER SEPARATOR.

A 2 TRIM THIS EDGE

1

CD01K078A

CD01K077A

Have a container ready to collect the drained contaminants.

When the float reaches the level line (A)

Open the drain valve located at the bottom of the tank and drain the accumulated sediment and water.

Loosen the drain plug (1) and drain the water and sediment.

After draining, close the drain valve.

When the float (2) settles on the bottom, tighten the drain plug (1).

Verify that there are no fuel leaks.

WARNING: Completely wipe off any spilled fuel. It may cause a fire.

142

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

LUBRICATION

CHANGING THE WATER SEPARATOR FILTER 2

1 CD01K078B

BD02D095

1. WATER SEPARATOR DRAIN VALVE 2. BLEED SCREW

IMPORTANT: Make sure your face is protected before using compressed air.

1. Place a receptacle of a suitable capacity under the separator.

2. Loosen the drain valve and the bleed screw and drain.

4. Install the new filter element. Check the condition of the body seal, change it if necessary, apply a thin coat of oil on the seal then replace the body by rotating it until it is in contact with the separator head.

5. Tighten the body using the wrench, the torque must be 28 to 32 Nm. 6. Bleed the system.

WARNING: Completely wipe off any spilled fuel after replacing a filter element, bleeding the system, or filling the tank. Failure to wipe spilled fuel is a environment hazard and may cause a fire.

M1097

143

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

3. Clean around the separator and then remove it using the wrench provided with the machine.

LUBRICATION

BLEEDING AIR FROM THE FUEL SYSYEM Bleed air from the fuel system when: ●

The fuel tank has been completely emptied.

●

The water separator filter has been changed.

●

The primary fuel filter has been changed.

●

Components of the fuel system have been removed or replaced for service.

●

The machine has been in storage for a long period.

CD01K079D

3. Turn the priming pump piston to the left in order to release the spring.

TRIM THIS EDGE

4. Move the handle of the priming pump up and down until no bubbles come out of the air bleed screw.

1

5. When bubbles no longer come out, tighten the air bleed screw and tighten the priming pump piston.

6. Completely wipe off any fuel that might have been spilled.

2

7. Start the engine and check for possible leaks.

CD01K079C

1. AIR BLEED SCREW 2. PRIMING PUMP PISTON

1. Loosen the air bleed screw.

2. Turn the starter switch key to the ON position.

144

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

LUBRICATION

REPLACING THE FUEL FILTER 1

2

Clean the area around the filter and filter head.

P l a c e a r e c e p t a c l e o f a s u i t a bl e capacity under the filter and follow the same procedure as for the Water Separator on page 143.

Apply a thin coat of oil or grease on the new filter seal.

NOTE: Do not fill the new filter with fuel before installing.

Install the new filter. Turn the filter until the seal comes into contact with the filter head and turn an extra half turn by hand.

IMPORTANT: Do not use a filter wrench to install the filter.

Overtightening the filter can damage the seal and filter.

NOTE: If the engine does not regain full power after replacing the filter, bleed the system.

145

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

BD02D084

1. AIR BLEED SCREW 2. WATER DRAIN VALVE

LUBRICATION

RELEASING PRESSURE IN THE HYDRAULIC SYSTEM IMPORTANT: Before carrying out any work on the hydraulic system, there should be no pressure in any of the circuits.

1. Place the machine on flat, level ground, lower the attachment to the ground and stop the engine.

CD00E111

4. Operate the control levers from right to left and front to rear a dozen times approximately.

TRIM THIS EDGE

CD00E060

2. Turn the starter switch key to the “ON” position.

CD00E080

5. Turn the starter switch key to the “OFF” position.

CD00E006

3. Lower the function cancellation l ev e r ( s a fe t y b a r i n o u t w a r d position).

BD02D099

6. Press the button on top of the breather to release any residual pressure.

146

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

LUBRICATION

HYDRAULIC SYSTEM

Check the hydraulic reservoir fluid level ...................... Every 10 hours or each day Check the lines................................................................................ Every 50 hours Draining water and sediment from the hydraulic reservoir ...................................................... Every 250 hours Check the condition of the hydraulic fluid .................................... Every 1000 hours Replace the pilot filter.................................................................. Every 1000 hours (after the first 50 hours during the run-in period) Replace the reservoir breather element...................................... Every 1000 hours Clean the suction filter................................................................. Every 2000 hours Replace the return filter............................................................... Every 2000 hours (after the first 50 hours during the run-in period) Replace the Ultra Clean filter ...................................................... Every 2000 hours Replace the suction filter............................................................. Every 5000 hours Change the hydraulic fluid........................................................... Every 5000 hours Reservoir capacity.......................................................................175 litres (46 gal.)

Total system capacity .................................................................350 litres (92 gal.)

Type of oil .............................................................CASE Hy-Tran® Ultra (MS1209) NOTE: If the machine is new or if a major part has been overhauled or replaced in the hydraulic system, replace the pilot filter and return filter after 50 hours of operation. After that, replace these filters at the stipulated interval.

IMPORTANT: Every 1000 operating hours, it is necessary to have the hydraulic fluid analyzed. See your CASE Dealer.

IMPORTANT: After replacing the hydraulic fluid, it is necessary to bleed all air from the hydraulic components. See “Bleeding air from the hydraulic components”.

IMPORTANT: If metal filings are discovered in the replaced filters, see your CASE Dealer.

147

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

SERVICE SPECIFICATIONS

LUBRICATION

WARNING: Before carrying out any service work on the hydraulic system it is necessary to allow it to cool down (the temperature should not be more than 40°C (104F).

WARNING: Hydraulic fluid or grease injected into your skin can cause severe injury or death. Keep your hands and body away from any pressurized leak. Use cardboard or paper to check for a leak. If fluid is injected into your skin, see a doctor immediately and have the fluid removed.

WARNING: Before carrying out any service work on hydraulic filters or the hydraulic system, remove the hydraulic reservoir breather cap and press the button on the breather to release all pressure in the system. Failure to observe these instructions can cause injury. See “Releasing pressure in the hydraulic system”.

TRIM THIS EDGE

LEVEL IN RESERVOIR

STEP 2

STEP 1

BD02D094 CS98N547

Place the machine on flat, level ground and place the attachment in the position shown. Stop the engine and remove the starter switch key.

Open the right rear service door.

The oil should be in the middle of the indicator. Add more oil if necessary.

148

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

LUBRICATION

FILLING THE RESERVOIR

DRAINING WATER AND Release all pressure in the hydraulic SEDIMENT FROM THE HYDRAULIC RESERVOIR reservoir. See “Releasing pressure in the hydraulic system” page 139.

Release all pressure in the hydraulic reservoir. See “Releasing pressure in the hydraulic system” page 139.

CD01D048 CD01K081

Position a drain pan under the drain plug.

Loosen the drain plug on the bottom of the reservoir and drain the sediment and water accumulated at the bottom of the reservoir. After draining, tighten the drain plug. Add hydraulic oil if necessary.

149

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

Clean the cover plate and the area around the plate.

Remove the cover plate and add hydraulic fluid to the reservoir as required.

Replace the cover plate seal if required and install the cover plate.

LUBRICATION

PILOT FILTER REPLACEMENT Release all pressure in the hydraulic system. See “Releasing pressure in the hydraulic system” page 139.

Install the filter body (4) and tighten with a wrench. Do not overtighten.

1

TRIM THIS EDGE

BD02D092

PILOT FILTER LOCATION

1 2 3 4 CS98M619

Use a wrench on the bottom of the filter body (4) to unscrew and remove it.

Remove the old filter (3) and the “O” ring (2).

Clean the filter body (4) in solvent and wipe dry with a cloth.

Coat the new filter (3) and the new “O” ring (2) with clean hydraulic fluid, the new filter and install the filter on the head (1).

150

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

LUBRICATION

CLEANING AND REPLACEMENT OF THE SUCTION FILTER 3. Remove the suction filter (3) and clean with solvent. Dr y it completely and check it for any damage. If there is any damage on the surface, replace it with a new one.

Release all pressure in the hydraulic reservoir. See “Releasing pressure in the hydraulic system” page 139.

4. Install a new O-ring (2) and install the suction filter (3), spring and rod assembly.

5. Install the cover (1).

6. Check the level of the hydraulic fluid and add more if necessary.

See “Filling the reservoir”.

NOTE: Install a new suction filter every 5000 hours of operation or when the hydraulic oil is replaced.

1

2

3

CI98M156

2. Remove the cover (1) and O-ring (2) and spring on the top of the suction filter rod assembly.

151

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

BD02D099

1. Clean the top of the hydraulic reservoir and clean the suction filter cover.

LUBRICATION

RETURN FILTER REPLACEMENT Release all pressure in the hydraulic reservoir. See “Releasing pressure in the hydraulic system” page 139.

4. Install a new filter. Clean the spring (3) and valve (4) and assemble them.

5. Check O-ring (2) and replace it if worn or damaged.

6. Install the cover (1).

7. Check the level of the hydraulic fluid and add more if necessary.

See “Filling the reservoir”.

TRIM THIS EDGE

BD02D099

1. Clean the top of the hydraulic reservoir and remove the cover.

1 2 3

4 5

CI98M156

2. Remove the cover (1) and O-ring (2).

3. Take out the spring (3), valve (4) and return filter (5).

152

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

LUBRICATION

ULTRA CLEAN FILTER REPLACEMENT Release all pressure in the hydraulic reservoir. See “Releasing pressure in the hydraulic system” page 139.

7

1

2 4 5

3 6

CD01K083A

CI98M236

2. Remove the four cover bolts (1) and remove the cover (2), O-ring (3) and spring (4).

3. Carefully lift the old filter element (6) out of the body (5).

4. Use a clean cloth and clean out the filter body (5).

5. Carefully install a new filter element (6) in the body (5).

6. Install the spring (4), new O-ring (3) and cover (2).

7. Start the engine and run at idle speed.

8. Loosen the vent plug (7) on top of the cover. When air free hydraulic fluid comes out of the vent hole, tighten the vent plug (7). Clean all fluid from the filter body.

Check the level of the hydraulic fluid and add more if necessary. See “Filling the reservoir”.

153

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

1. Clean the top of the filter with solvent.

LUBRICATION

RESERVOIR BREATHER REPLACEMENT

REPLACING THE HYDRAULIC FLUID

Release all pressure in the hydraulic reservoir. See “Releasing pressure in the hydraulic system” page 139.

Release all pressure in the hydraulic reservoir. See “Releasing pressure in the hydraulic system” page 139.

1 2

3

4

BD02D099

5

1. Remove the reservoir cover plate.

TRIM THIS EDGE

2. Using a pump, remove the fluid from the hydraulic reservoir. Have a container with a suitable capacity ready.

CS00E528

1. Remove the nut (2) and the cover (3) from the breather.

2. Remove and discard the used filter (4).

3. Install a new element, making sure the seal (5) is facing upwards.

4. \Install the cover (3) and the nut (2) correctly.

CD01K081

3. Remove the drain plug to remove the remaining fluid from the reservoir.

4. Replace the suction filter and the return filter. See “Cleaning and replacement of the suction filter” and “Return filter replacement”.

5. Install the reservoir drain plug.

154

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

LUBRICATION 6. Put new hydraulic fluid into the r e s e r v o i r. S e e “ F i l l i n g t h e reservoir”.

7. Install the reservoir cover plate and seal.

IMPORTANT: Before you start the engine, it is very important that you bleed air from all the hydraulic components. See “Bleeding air from the hydraulic components”.

8. Start and run the engine with no load for approximately five minutes.

10. Swing the upper structure evenly left to right two turns or more.

11. Place the machine in position and then stop the engine.

12. Check the oil level in the hydraulic reservoir and add oil as required Make sure there are no air bubbles in the hydraulic reservoir.

155

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

9. Move each control slowly several times to remove any air in the system.

LUBRICATION

BLEEDING AIR FROM THE HYDRAULIC COMPONENTS IMPORTANT: After bleeding air from the components, stop the engine for five minutes and check there are no bubbles at the surface of the hydraulic fluid in the reservoir.

HYDRAULIC PUMP

HYDRAULIC SWING MOTOR

TRIM THIS EDGE

CD01K084A

CD01K072

1. Clean the top of the pump and the air bleed plug with solvent and remove the air bleed plug.

1. Loosen the fitting on the top of the swing reduction gear to release any air.

2. Fill the pump with new clean hydraulic fluid. Install and tighten the air bleed plug.

2. Tighten the fitting when air free oil comes out of the plug hole.

3. Start the engine and run at idle speed.

4. Loosen the air bleed plug on the pump. Tighten the plug when air free fluid comes out of the bleed plug hole. Clean the area completely.

ATTACHMENT CYLINDERS Start and run the engine at low idle speed. Extend and retract the attachment cylinder rods four or five times without bringing them to end of stroke. Repeat the operation three or four times, bringing the cylinder rods to end of stroke.

3. After the warm up procedure is completed, move each control slowly several times to remove any air in the system.

4. Swing the upper structure evenly left to right two turns or more.

5. Stop the engine and wait five minutes.

6. Check the oil level in the hydraulic reservoir and add oil as required and check that there are no air bubbles in the hydraulic reservoir.

156

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

LUBRICATION

Oil Change and Filter Replacement Intervals with Hydraulic Hammer (Optional) Hydraulic Fluid When using the hydraulic hammer attachment, hydraulic fluid deteriorates and is contaminated faster than when you dig with a bucket.

Using the graph below, replace all of the hydraulic filters on the machine and change the hydraulic fluid.

If the hammer operated for a short period of time and the hourmeter exceeds 100 hours during that period, replace both auxiliary return filter and the hydraulic reservoir return filter every 100 hours of operation.

4

TRIM THIS EDGE

Check the hoses, tubes, plugs, connectors and fittings each day for oil leaks. Also check the mounting bolts and nuts for looseness. Repair, replace, or tighten as required.

3

1

2 1.

2.

3.

4.

CS01B509

PERCENTAGE OF USE INTERVALS IN HOURS HYDRAULIC FLUID REPLACEMENT HYDRAULIC FILTER REPLACEMENT

157

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

LUBRICATION

Auxiliary Return Filter Release all pressure in the hydraulic reservoir. See “Releasing pressure in the hydraulic system” page 139.

IMPORTANT: It is mandatory to use the option control switches to release all pressure in the hydraulic breaker circuit.

7

1 2 3

4 TRIM THIS EDGE

BD02D104

This filter is equipped with an indicator (7). When the filter is restricted, the filter must be changed.

5

1. Remove the drain plug (6) and drain the hydraulic oil.

2. Remove the four screws (1) on top of the case and remove the cover (2), indicator and O-ring (3) assembly.

3. Replace the filter (5) with a new filter.

6

4. Discard the used O-ring.

CS98M622

5. Insert new O-rings (3) and (4) and install the assembly.

Checking the Hydraulic System Lines Make sure there are no leaks from the hydraulic system hoses, pipes, plugs, connections and fittings and check that all nuts and screws are correctly tightened. In the event of problems, r e p a i r, r e p l a c e o r t i g h t e n t h e component(s) concerned.

158

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

LUBRICATION

AIR FILTER INSPECTION Be sure to carry out regular checks on the air filter, intake manifold, seals and hoses. At the same time, check the intake manifold screws and hose clamps for tightness.

AIR FILTER RESTRICTION INDICATOR

The hoses should be replaced before they are worn.

SERVICE SPECIFICATIONS

Replace the primary element ...................................................... Every 1000 hours Replace the secondary element.................................................. Every 1000 hours IMPORTANT: Observe the air filter replacement intervals shown above or if the air filter restriction indicator lamp lights.

159

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

CD01K085

Located next to the air filter, this indicator shows the state of the air filter elements.

When the central zone of the indicator becomes red then the elements must be replaced. Once the elements have been replaced, press the button on top of the indicator to start a new indication cycle.

LUBRICATION

REMOVING THE ELEMENTS

IINSTALLING THE ELEMENTS 1. Install the secondary element and tighten the wing nut.

2. Install the primary element and tighten the wing nut.

3. Install the cover and tighten the wing nut.

CD00E115

1. Release the fasteners and remove the cover.

TRIM THIS EDGE

CD00E115

4. .Check that the dust ejector under the filter is working correctly.

CD00E116

2. Remove the primary element.

CD01K085

5. Press the red button on the indicator.

CD00E117

3. Remove the secondary element if it needs replacing.

IMPORTANT: If exhaust smoke is abnormal after cleaning, the air filter primary element must be replaced.

IMPORTANT: The secondary element must be replaced, not cleaned.

160

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

LUBRICATION

SWING REDUCTION GEAR SERVICE SPECIFICATIONS Oil level check ............................................................................... Every 250 hours Oil change ................................................................................... Every 1000 hours (after the first 250 hours of operation) Grease ........................................................................................ Every 5000 hours Oil capacity ....................................................................................6 litres (6.3 qts.)

Oil type ........................................................................................... CASE 135H EP

LEVEL

DRAINING AND REFILLING

1. Park the machine on flat, horizontal ground. Stop the engine and remove the starter switch key.

1. Park the machine on flat, level ground. Stop the engine and remove the starter switch key.

2

2 CD01K072

CD01K072

2. Remove the dipstick (1) and filler plug (2).

CP98N043

2. Remove the dipstick (1). The oil should come up to the hatched area. Add oil if necessary through the filler hole (2).

3. Install the dipstick.

3. Place a receptacle of a suitable capacity under the upper structure and remove the drain plug.

161

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

1

1

LUBRICATION 4. Allow the oil to drain.

NOTE: The oil takes a relatively long time to drain.

IMPORTANT: Check the condition of the drained oil. If it contains metal filings or foreign matter, see your CASE Dealer.

5. Install the drain plug (3).

6. Add oil through the filler holes (1) until the level is correct.

7. Install the dipsticks (2) and the filler plugs (1).

TRIM THIS EDGE

8. Wait ten minutes and then use the dipsticks (2) to check the oil level again. If necessary, add more oil through the filler holes (1).

162

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

LUBRICATION

TRAVEL REDUCTION GEARS SERVICE SPECIFICATIONS Oil level check ............................................................................... Every 250 hours Oil change ................................................................................... Every 1000 hours (after the first 250 hours of operation) Oil capacity (per reduction gear) ................................................11 litres (11.6 qts.)

Oil type ........................................................................................... CASE 135H EP

Level

DRAINING AND REFILLING

1. Park the machine on flat, level ground.

1. Park the machine on flat, level ground.

2. Move the machine so that plug (1) is in the lowest possible position.

2

4. Place a receptacle of a suitable capacity under the travel reduction gear and remove plugs (1) and (2).

1

5. Allow the oil to drain.

CD01K026

IMPORTANT: Check the condition of the drained oil. If it contains metal filings or foreign matter, see your CASE Dealer.

2. Move the machine so that plug (1) is in the lowest possible position.

3. Stop the engine and remove the starter switch key.

4. Remove the plug (2) and check the oil level. The level must come up to the lower edge of the orifice. If necessary, add oil through the orifice until the level comes up to the bottom edge.

6. Install the plug (1), fill with oil through the orifice (2) until oil comes up to the bottom edge. Install plug (2).

7. Repeat Steps 2 to 6 for the other travel reduction gear.

8. Travel slowly with the machine and make sure there are no leaks.

5. Install plug (2).

6. Repeat Steps 2 to 5 for the other travel reduction gear.

7. Travel slowly with the machine and make sure there are no leaks.

163

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

3. Stop the engine and remove the starter switch key.

LUBRICATION

TRIM THIS EDGE 164

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

ADJUSTMENT/MAINTENANCE TRACKS SERVICE SPECIFICATIONS Clean....................... Periodically and when the machine has been working in mud Check tension........................................................................................ Periodically Check track shoe bolt torques....................................................... Every 250 hours (after the first 50 hours during the run-in period) IMPORTANT: If tracks are too tight, they wear quickly. If tracks are not tight enough, they wear quickly and the links can catch on the sprocket wheel or slide off the idler wheel or the sprocket wheel. Clean the tracks after work.

CLEANING TRIM THIS EDGE

When the machine has been working in mud, a reduction in temperature can cause the mud to solidify.

CS01D529

1. Place the upperstructure at right angles to the undercarriage. Use the attachment to press on the ground and lower the boom until the track is raised off the ground.

2. Turn the engine throttle button to maximum speed position.

3. Use the travel speed selector to select high speed.

4. Operate the travel control lever for the raised track forwards and then in reverse, to remove the mud.

5. Repeat Steps 1 to 4 for the other track.

165

TRIM THIS EDGE RIGHT PAGE (Section First Page) Bur 87538932NA

MAINTENANCE/ADJUSTMENTS

CHECKING TENSION 1. Park the machine on flat, horizontal ground.

2. Clean the tracks.

CS01D529

TRIM THIS EDGE

3. Place the upperstructure at right angles to the undercarriage. Use the attachment to press on the ground and lower the boom until the track is raised off the ground.

4. Use the travel control lever to operate the raised track in reverse for a few moments.

5. Stop the engine and remove the starter switch key.

PE07531

6. Measure the sag of the track at the center between the base of the undercarriage and the pad.The value should be 340 to 360 mm (13 to 14 in.).

7. Adjust tension if necessary and then lower the raised track to the ground.

8. Repeat Steps 3 to 7 for the other track.

166

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

MAINTENANCE/ADJUSTMENTS

ADJUSTING TENSION This operation is to be carried out after the tension has been checked.

TO REDUCE TENSION

CD01D118

1. With the track in raised position, clean the grease fitting adaptor and connect the grease pump hose to the grease fitting.

BD00K016

!

Warning: Never unscrew the grease fitting adaptor completely to speed up the flow of grease. The grease in the cylinder is under high pressure.

1. With the track in raised position, loosen the grease fitting adaptor about three turns to allow grease to flow out of the cylinder.

PE07531

2. Inject grease to obtain the right amount of track sag.The value should be 340 to 360 mm (13 to 14 in.).

3. Remove the grease gun, clean the grease fitting. and then lower the raised track to the ground.

4. Repeat Steps 1 to 3 for the other track.

PE07531

2. As soon as the right track sag is obtained, tighten the adaptor. The value should be 340 to 360 mm (13 to 14 in.).

3. Lower the raised track and repeat 1 to 3 for the other track.

167

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

TO INCREASE TENSION

MAINTENANCE/ADJUSTMENTS

TRACK SHOE BOLT TORQUE

1

3

4

2 PE08316

Tighten the track shoe bolts to a torque of 1236-1510 Nm (912-1114 ft lbs).

CS00E504

Tighten the screws in the order shown.

TRIM THIS EDGE

TRACK ROLLERS AND IDLER WHEELS SERVICE SPECIFICATIONS Check ............................................................................................ Every 250 hours The upper and lower rollers and idler wheels use a permanent floating seal type sealing mechanism. The service life normally lasts until overhaul, but check visually from time to time before work for oil leakage. If oil leakage is found, component replacement is necessary. See your CASE Dealer.

168

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

MAINTENANCE/ADJUSTMENTS

RADIATOR AND OIL COOLER Service specifications Check for leakage .......................................................Every 10 hours or every day Clean............................................................................................. Every 250 hours

CD01K088 CD01K087

2. Remove the wing nuts and tilt the protection grid forward.

1. Remove the wing nuts and remove the protection grid.

3. Clean the radiator and the oil cooler; ●

Dry dust: use compressed air.

●

Mud: clean with a hose.

●

Greasy deposits: use a pressure washer.

NOTE: When cleaning Oil coolers and Radiator cores care should be taken not to damage the fins.

IMPORTANT: Make sure your face is protected before using compressed air.

4. Install the protection grids (2) and (4) and install the wing nuts and screws (1) and (3).

169

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

Cleaning

MAINTENANCE/ADJUSTMENTS

FAN AND ALTERNATOR DRIVE BELT SERVICE SPECIFICATIONS Visual check ................................................................Every 10 hours or every day Check belt tension......................................................................... Every 250 hours

Tension Check The drive belt for the engine cooling fan is adjusted by and automatic tension pulley. It is not necessary to check the tension with a tension gauge.

NOTE: Check if there are any signs of wear damage to the pulleys or the belt. Check carefully to ensure that the belt is correctly positioned in the pulley grooves. If the belt is stretched, cracked or frayed, it must be replaced.

Replacing Drive Belt 1. Install a 1/2 inch breaker bar in the bracket for the tension pulley.

TRIM THIS EDGE

2. Use the breaker bar to move and hold the tension pulley away from the drive belt.

3. Remove the drive belt.

4. Install the new drive belt.

5. Release the tension pulley.

6. Remove the breaker bar.

170

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

MAINTENANCE/ADJUSTMENTS

FUEL TANK FILTER SERVICE SPECIFICATION Clean filter ............................................................................................. Periodically Remove the filter and clean it in diesel fuel.

NOTE: To refill the fuel tank, see “Fluids and lubricants” in the “Lubrication/Filters/Fluids” Section.

INSPECTING AND CLEANING THE MACHINE SERVICE SPECIFICATIONS

Inspect and clean .................................................................................. Periodically Or whenever oil or grease has been spilled on the machine. Clean off with steam or a high pressure water jet.

Take the opportunity during this operation to make a visual check of all the welded components (in case of appearance of cracks), the attachment linkages and check the teeth and tooth tips for correct retention and for wear. Look for any leaks and check the condition of all pipes and hoses.

171

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

CD01D127

MAINTENANCE/ADJUSTMENTS

CHECKING FOR CYLINDER LEAKAGE A cylinder rod should be slightly oily. Check that there are no leaks after a period of work, when the whole hydraulic system is at normal operating temperature.

1.

Wipe clean the rod and bearing on the cylinder to be cleaned.

2.

Operate normally for five or ten minutes.

3.

Extend the cylinder rod.

4.

Carry out the leak test.

Rod appearance

Test

Conclusion

Dry

Slight traces of oil when a piece of paper is wiped over 20 cm of the rod.

Normal

Slightly oily

Paper remains stuck to rod when run over rod.

Normal

Oily

Paper remains stuck when placed on rod.

Normal

TRIM THIS EDGE

Very oily or weeping Leakage

Each time cylinder rod is extended, a ring of oil can be seen on the rod.

Consult your CASE Dealer Each time the rod retracts, the excess oil drips from the gland.

PLASTIC AND RESIN PARTS When cleaning plastic parts, for example on the instrument console or the control arms, do not use gasoline, kerosene, paint solvents, etc... Use soap and water and a clean cloth only.

The use of gasoline, paraffin, paint solvents, etc. will cause discoloration, cracks or deformation of these parts

172

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

MAINTENANCE/ADJUSTMENTS

REPLACING A BUCKET REMOVAL

STEP 5

STEP 1 Place the bucket flat on flat, horizontal ground. Operate the attachment controls so that the arm/bucket linkage pin is not gripped by the weight of the arm.

STEP 2 Stop the engine and remove the starter switch key.

STEP 3

CD00E099

INSTALLATION STEP 1 Make sure the bucket is in a stable position.

STEP 2 CD00E096

Remove the retaining rings and pins.

STEP 4

CD00E099

CD00E097

Install the linkage seals on the dipper bushing shoulders. Change them if necessary.

Remove the bucket pins.

173

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

Start the engine, disengage the attachment from the bucket and retain the linkage seals for re-use.

MAINTENANCE/ADJUSTMENTS STEP 3

STEP 5

Start the engine. Extend the bucket cylinder rod to bring it into its housing. Stop the engine and remove the starter switch key.

Start the engine and bring the bucket connecting rod into its housing. Stop the engine and remove the starter switch key.

STEP 6

STEP 4

CD00E096 CD00E100

TRIM THIS EDGE

Install the arm/bucket linkage pin and then install the retaining pin and ring.

Install the connecting rod/bucket linkage pin and then install the retaining pin and ring.

STEP 7 Push the seals back into their housing.

STEP 8 Adjust the arm/bucket shimming.

STEP 9 Grease the linkages.

174

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

MAINTENANCE/ADJUSTMENTS

WELDING ON THE MACHINE Wh en eve r ca rr ying ou t a weld ing op era tion on th e un d er car r ia g e o r upperstructure carriage as authorized by the manufacturer and in accordance with his instructions, disconnect the batteries, disconnect the alternator B+ and D+ terminal wires, disconnect the engine controller, disconnect the machine controller and connect the welding apparatus ground cable to the component on which the welding operation is to be performed. Never connect the welding apparatus to the undercarriage when welding on the upperstructure (or vice-versa). Never connect the welding apparatus ground to a component of the hydraulic system.

!

WARNING: Any unauthorized modifications made to this machine can cause serious injury. Do not undertake any modifications without first consulting your CASE Dealer.

TRIM THIS EDGE

FIRE EXTINGUISHER (OPTIONAL)

CS98M573

BD02D105

It is strongly recommended to have a fire extinguisher available and to keep it in the front storage box.

SERVICE SPECIFICATIONS Every month: Inspect the extinguisher and check it is not damaged.

Every six months: Have the chemical removed and have the fire extinguisher refilled by an approved organization.

Every year: Have the fire extinguisher inspected by an approved organization.

175

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

MAINTENANCE/ADJUSTMENTS

AIR CONDITIONING SERVICE SPECIFICATIONS

Clean the intake filter ...................................................................... Every 50 hours Clean the air recycling filter............................................................. Every 50 hours Replace the filters ....................................................................... Every 5000 hours Have checked by a specialist ......................................................... Every 6 months The components of the air conditioning system need servicing at regular intervals.

Make sure these intervals are respected, in order to ensure the air conditioning functions correctly and with maximum effectiveness. The air conditioning system contains gas which is subject to strict legislation. Any defect in the system must be fixed rapidly.

!

WARNING: Never try to service the air conditioning system yourself. For any service work, consult your CASE Dealer.

NOTE: Operate the air conditioning system at least once a week, if only for a short time. See “Air conditioning”, in the “Controls/Instruments/Accessories” Section.

TRIM THIS EDGE

INSPECTION In order to ensure the air conditioning functions correctly, inspect the air conditioner using the procedure outlined below before starting work.

CLEANING THE AIR INTAKE FILTER

CONDENSOR If the condensor is dir ty it will not dissipate heat properly. Clean the condensor with water.

1

2

IMPORTANT: Never use water under pressure to clean the condensor.

Lines

CD01K091

Make a visual check of the lines and make sure there are no accumulation of dust, grease, or debris.

1. Remove the screws 1) and sealing cover (2) in the batter y compartment.

176

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

MAINTENANCE/ADJUSTMENTS

CLEANING THE AIR RECYCLING FILTER 1

1 2 2 CD00E139

1. Remove the screws (1) and open the panel (2) located to the rear of the cab.

3

2. Clean the filter (2) with compressed air. Replace the filter if it is damaged.

IMPORTANT: Always protect your face before using compressed air.

3. Install the filter and the access panel.

CD00E140

2. Remove the filter and clean it with compressed air. Replace the filter if it is damaged.

IMPORTANT: Always protect your face before using compressed air.

3. Install the filter in its housing with the seal (3) on the inside.

4. Close the panel (2) and install the screws (1).

177

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

CD00E142

1. The air recycling filter is located u n d e r n e a t h t h e f u s e b ox ( 1 ) .

Remove the access panel and take out the filter (2).

MAINTENANCE/ADJUSTMENTS

CHECKING THE CIRCUIT CHARGE LEVEL B. Many bubbles. Check all connections and see your CASE Dealer.

C. No bubbles visible. Check all connections and see your CASE Dealer.

CD00E149

1. Turn on the air conditioning system, increase engine speed slightly (1400 to 1600 rpm) and look for bubbles through the sight glass.

TRIM THIS EDGE

A

B

C

CS00E555

2. This check should be made approximately one minute after turning on the air conditioning.

A. Few bubbles observed.

Transparent at first, then whitish.

“Normal”.

178

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

MAINTENANCE/ADJUSTMENTS

HARDWARE TORQUE INSPECTION Service specification Check ............................................................................................ Every 250 hours (after the first 50 hours during the run-in period)

TRIM THIS EDGE

At the end of each working day, check all mounting nuts and screws for tightness and tighten if necessary. Make sure no hardware items are missing. Replace them, if necessary.

179

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

MAINTENANCE/ADJUSTMENTS

TORQUE SPECIFICATIONS PER COMPONENT Bolt Size

Torque (Ft.Lbs)

Torque (Nm)

Travel reduction gear (*)

M24

663-775

900-1051

Drive sprocket (*)

M20

384-448

521-608

Idler wheel (*)

M16

196-230

267-312

Upper roller (*)

M20

384-448

521-608

Lower roller (*)

M24

665-773

902-1049

Chain guide(*)

M24

665-773

902-1049

Track shoe bolt

M24

912-1 114

1236-1510

Counterweight

M33

1242-1445

1685-1960

Turntable bearing (Upperstructure)

M24

663-774

900-1050

Turntable bearing (Undercarriage)

M24

663-774

900-1050

Swing reduction gear (*)

M24

577-673

783-913

Engine mounts (*)

M10

213-248

289-337

Radiator

M16

108-129

147-176

Hydraulic pump (*)

M10

47-54

64-73

Hydraulic reservoir (*)

M16

171-203

233-276

Fuel tank (*)

M16

171-203

233-276

Control valve (*)

M16

196-230

267-312

Cab

M16

57-59

78-80

Component

TRIM THIS EDGE

NOTE: Use Loctite 262, or the equivalent, on bolts marked (*).

180

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

ELECTRICAL FUSES IMPORTANT: Before proceeding to replace a fuse, turn the starter switch key to “OFF”.

CD00E059

A23955

To gain access to the fuses, open the panel at the rear left of the operator’s compartment and remove the cover.

A notice on the cover gives the function and amperage of each fuse.

NOTE: To remove or install a fuse, use the notch in the upper right-hand corner of the cover.

NOTE: Two spare fuses (10 amp and 20 amp) can be found on the inside of the cover.

181

TRIM THIS EDGE RIGHT PAGE (Section First Page) Bur 87538932NA

TRIM THIS EDGE

IMPORTANT: Never replace a fuse with a fuse of a different amperage.

ELECTRICAL

1 2 3 4 5 6 7 8 9 TRIM THIS EDGE

10

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13) (14) (15) (16) (17) (18) (19) (20)

10A 20A 20A 5A 15A 15A 10A 15A 15A 15A

20A 5A 20A 10A 10A 10A 20A 10A 30A 15A

11 12 13 14 15 16 17 18 19 20

Memory.............................................................................................................10 A Starter switch, cab lighting, radio.....................................................................20 A Air conditioning, heater ....................................................................................20 A Air conditioning compressor ..............................................................................5 A Working lights...................................................................................................15 A Not used ...........................................................................................................15 A DC rectifier........................................................................................................10 A Windshield wiper/washer .................................................................................15 A Horn..................................................................................................................15 A Cigarette lighter ................................................................................................15 A Engine electronic box.......................................................................................20 A Electronic box control.........................................................................................5 A Electronic box power........................................................................................20 A Rotating beacon (if equipped)..........................................................................10 A Hydraulic control cancellation ..........................................................................10 A Fuel filler pump.................................................................................................10 A Fuel supply pump.............................................................................................20 A Air conditioner condenser fan ..........................................................................10 A Engine pre-heating...........................................................................................30 A Option ...............................................................................................................10 A

182

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

ELECTRICAL

BATTERIES SERVICE SPECIFICATIONS Check the charge state ................................................................... Every 50 hours Check electrolyte level................................................................... Every 250 hours NOTE: When starting the machine with booster batteries, see “Connecting booster batteries”.

WARNING: Before carrying out any service work on electrical system components, turn the starter switch key to the “OFF” position. When disconnecting batteries, always disconnect the negative (-) cable first.

When reconnecting batteries, always connect the negative (-) cable last.

To gain access to the batteries, open the left-hand side door.

TRIM THIS EDGE

CHECKING THE ELECTROLYTE LEVEL

CP99A022

Remove the cell caps and check the level in each batteries cell. The level should be between 10 and 15 mm (.3 to .5 in) above the plates. Add distilled water if necessary, then install the cell caps.

IMPORTANT: When adding distilled water at temperatures below freezing 0° C (32° F), the batteries must be charged or the engine run for two hours approximately in order to ensure that the distilled water and the electrolyte are properly mixed.

NOTE: Make sure the battery terminals are clean and coated with grease and that the cables are properly tightened.

183

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

ELECTRICAL

REPLACING A BATTERY

CD01K071

Remove the terminal protection caps, disconnect cables (negative terminals) and then cables (positive terminals).

Remove the anti-sulphate pellets.

TRIM THIS EDGE

Remove the two screws, the washers and metal sheet and then remove the old battery.

Install the new battery and put the metal sheet, washers and screws back in place.

Clean the cables and battery terminals and coat them with grease.

Install new anti-su lphate pellets, r e c o n n e c t p o s i t i ve c a ble e n d s to positive terminals and then negative cable ends to negative terminals. Install the terminal protection caps.

184

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

ELECTRICAL

WARNING: Do not reverse battery terminals. Connect positive cable ends to positive (+) terminals and negative cable ends to negative terminals (-).

WARNING: Batteries give off explosive gases. Keep all open flames, sparks and cigarettes away. Ensure adequate ventilation when charging batteries or when using in a confined place. Always protect your eyes when working near batteries.

WARNING: A spark or flame can cause the hydrogen in a battery to explode. To prevent explosion, proceed as follows: When disconnecting the battery cables, always disconnect the negative () cable first.

When reconnecting the battery cables, always connect the negative (-) cable last.

Never short-circuit the battery terminals with metal objects.

Do not weld, grind or smoke near a battery.

WARNING: Always store batteries in a safe place, out of the reach of children.

WARNING: Never touch battery terminals with the hands as electrolysis can take place within the human body and damage vital organs.

185

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

WARNING: The electrolyte in the batteries can cause serious burns.

Batteries contain sulphuric acid. Avoid contact with skin, eyes and clothing.

Antidote: EXTERNAL: Rinse with water.

INTERNAL: Drink large amounts of water or milk. Then drink milk of magnesia, a beaten egg or vegetable oil. Call a doctor immediately.

EYES: Rinse with water for 15 minutes and consult a doctor immediately.

ELECTRICAL

CONNECTING BOOSTER BATTERIES WARNING: Before carrying out any service work on electrical system components, turn the starter switch key to the “OFF” position. When disconnecting batteries, always disconnect the negative (-) cable first.

When reconnecting batteries, always connect the negative (-) cable last.

WARNING: Connecting auxiliary cables wrongly or short-circuiting batteries terminals can cause an accident. Connect auxiliary starting cables as per the following instructions.

Make sure that the voltage of the booster batteries is the same as that of the machine system (24 volts).

1. Remove the terminal covers.

2. Connect the positive (+) cable to the positive (+) terminal on the first machine battery.

TRIM THIS EDGE

3. Connect the negative (-) cable to the negative (-) terminal on the second machine battery.

4. Start the engine.

5. Remove the booster battery negative (-) cable and then the positive (+) cable.

6. Install the terminal covers.

186

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

ELECTRICAL

REPLACING A BULB CAB LIGHT

CD00E125 CD00E123

2. Tilt the working disconnect the plug.

1. Remove the cover.

light

and

TRIM THIS EDGE

2. Remove the bulb and install a bulb of the same wattage (10 W).

3. Install the lens cover.

WORKING LIGHT

CD00E126

3. Pull the clip outwards, remove the bulb and install a bulb of the same wattage (70 W).

CD00E124

IMPORTANT: Never put your fingers on a tungsten iodide bulb.

1. Remove the four mounting screws.

4. Install the clip and reconnect the plug.

5. Put the working light back into position and install the mounting screws.

187

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

ELECTRICAL

UPPER STRUCTURE WORK LIGHT CD00E053

CD00E127

5. Pull the clip outwards, remove the bulb and install a bulb of the same wattage (70 W).

CD00E053

1. Open the front storage box.

TRIM THIS EDGE

2. Take out the windshield washer reser voir to gain access to the head lamp.

IMPORTANT: Never put your fingers on a tungsten iodide bulb.

3. Disconnect the plug.

6. Install the clip and the head lamp back in position and install the screws and plug.

7. Put the windshield reservoir back in place.

CD00E053

4. Remove the four screws and tilt the head light.

188

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

washer

MACHINE STORAGE Preparation for storage The following procedure applies when the machine is to be stored for a month or more. Store the machine on flat, level ground, inside a building, on planks. If a building is not available, park the machine in a dry area on planks and cover the machine with a waterproof covering. Before storing the machine, carry out the following operations : IMPORTANT: In an outdoor situation it is vital to see that water does not get up to the rollers when stored.

1. Clean the machine.

2. Retract the dipper cylinder rod as for as possible and lower the boom until the attachment is resting on the ground.

NOTE: When the machine resumes service, the film will disappear automatically.

4. Drain the fuel tank and fill with a mixture of 90% diesel fuel and 10% anticorrosive oil. Run the engine at idle speed for five minutes to allow the anticorrosive oil to reach the lines, filters, pump and injectors.

5. While the engine is still warm, drain the oil sump, fill with anti-corrosive oil and replace the engine oil filter.

6. When the engine is cold, clean the outer parts of the engine with diesel fuel.

7. Clean or replace the air filter element.

8. Drain the cooling system, leave the drain valves open and do not tighten the radiator cap.

9. Remove the batteries, clean the battery housings and make sure not to leave any traces of acid. Store the batteries in a cool, dry place, where temperature is always above freezing.

10. Paint any areas where the paintwork is not good.

11. Plug the air filter inlet and the exhaust pipe.

12. Remove the starter switch key and place a “Do not operate” label on the righthand control arm and then raise the function cancellation lever (safety bar in inward position).

13. Lock the hoods and the cab door.

189

TRIM THIS EDGE RIGHT PAGE (Section First Page) Bur 87538932NA

TRIM THIS EDGE

3. Grease the machine thoroughly. The exposed surfaces of the cylinder rods should be greased or covered with a protective film. See your CASE Dealer.

MACHINE STORAGE

Periodical checks Every month, check: 1. The electrolyte level in the batteries and the battery charge. Recharge the batteries if necessary.

2. The grease on the cylinder rods.

3. The fuel level in the fuel tank and the corrosive oil level in the engine. Add more if necessary.

4. The condition of all lines, connectors and clamps (rust). Grease if necessary.

5. The condition of the paintwork. Apply a coat of anti-rust treatment where necessary.

TRIM THIS EDGE 190

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

MACHINE STORAGE

Starting up after storage 1. Close the drain valves and fill the cooling system.

2. Drain the fuel tank and fill with clean diesel fuel.

3. Drain the engine sump, fill with clean engine oil and check the oil level.

4. Change the fuel filter.

5. Install the batteries.

6. Grease the machine thoroughly.

7. Check the condition of the fan drive belt and replace it if necessary.

8. Check the hydraulic fluid level and add more fluid if necessary.

9. Check the travel reduction gears oil level and add more oil if necessary.

10. Clean the cylinder rods.

12. Remove the “Do not operate” tag and start the engine, following the starting up procedure.

13. Keep a careful watch on all systems display panel lamps and indicators.

!

WARNING: Check the machine for leaks or for any parts that are broken, defective or missing.

!

WARNING: Before starting the engine, make sure that all controls are in neutral position. This prevents the machine from moving unexpectedly or an electrical appliance from starting up.

!

WARNING: Avoid running the engine in a confined place. Make sure there is adequate ventilation at all times.

191

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

11. Unplug the air filter inlet and the exhaust pipe.

MACHINE STORAGE

NOTES

TRIM THIS EDGE 192

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

SPECIFICATIONS

Model ..............................................................................................AH-6HK1XYSS Manufacturer ................................................................................................ ISUZU Turbocharged .....................................................................................................yes After cooled ........................................................................................................yes Number of cylinders .............................................................................................. 6 Bore/stroke ....................................................115 mm x 125 mm (4.53 in x 4.92 in) Displacement .........................................................................8 270 cc (475 cu. in.)

Speed..................................................................................................... 2000 RPM Power EEC 80/1269 .................................................................... 183.9 kW/250 HP High idle RPM (H mode) ................................................................................ 2 050 Net horsepower .......................................................... 271 @ 2 000 RPM (202 kW) Injection...........................................................................................................direct Injection pump.......................................................................................... electronic Battery start..............................................................2 12/24 volt batteries, 128 A/h Cooling ........................................................................................................... water Starting aid .........................................................................engine pre-heat system

193

TRIM THIS EDGE RIGHT PAGE (Section First Page) Bur 87538932NA

TRIM THIS EDGE

ENGINE

SPECIFICATIONS

HYDRAULIC SYSTEM Main pumps Variable flow piston-type double pump Quantity................................................................................................................. 2 Flow each.................................................................................. 284 L/mn (75 gpm) Pilot pump Fixed displacement - gear type Quantity................................................................................................................. 1 Flow............................................................................................ 30 L/mn (6.9 gpm) Attachment/power boost ..................................................... 343/373 bar (5410 psi) Tilting oil cooler with ventilation from engine.

High pressure multispiral hoses Minimum safety coefficient ............................... 2 to 4 times the operating pressure

TRIM THIS EDGE

Self-lubricating hydraulic swivel.

Hydraulic reservoir capacity .......................................................... 175 L (46.0 gal.)

Total hydraulic system capacity...................................................... 350 L(92.0 gal.)

Control valve Four control valve sections for left-hand travel, boom/bucket and dipper acceleration.

Five control valve sections for right-hand travel, swing, dipper, auxiliary attachment and boom acceleration.

Boom/dipper load holding valves.

Swing Fixed flow, piston-type pump.

Automatic disk brake.

Upperstructure swing speed ....................................................................... 9.6 rpm

Travel Two speed hydraulic motors with axial pistons.

Planetary reduction gears.

Low speed................................................................... 0 to 3.2 km/h (0 to 1.9 mph) High speed .................................................................. 0 to 5.5 km/h (0 to 3.4 mph) Gradeability ...................................................................................................... 70%

194

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

SPECIFICATIONS

WEIGHTS Standard Machine Operating weight of machine with 10 ft 8 in (3.25 m) arm, 2,540 pound (1,154 kg) bucket, 31.5 (800 mm) track shoes, 175 pound (79 kg) operator, full fuel, and standard equipment .............................................................. 34 400 kg (92 165lb)

Deluxe seat with armrests, inertia reel type safety belt, multiple adjustments and head rest (vibration level III/ISO 7096, 2000 Class EM 3 or EM 4 dependent upon model) Hydraulically assisted controls.

Attachment and swing ..................................................................... 2 control levers Travel ................................................................................................... 2 foot pedals Speed programmer, also provides automatic speed change.

Single-speed wiper plus intermittent mode, washers, heating, defrost, ventilation/air conditioning, cab lighting, cigarette lighter, sun shield.

Working lights: On upperstructure (x1)....................................................................... 24 V, 70 W On attachment (x2) ............................................................................ 24 V, 70 W On cab ................................................................................................ 24 V, 70W Removable, sound proof, mounted on flexible mountings.

Foldaway windscreen Rear window emergency exit.

Sliding windows on door.

Factory installed radio Roof hatch Windshield protection grille ...................................................................... (optional) Cab guard ................................................................................................ (optional)

195

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

Operator’s compartment

SPECIFICATIONS

ESCO BUCKETS General Purpose Plate Lip CU YD

1.26

1.59

1.92

2.25

2.59

2.93

Width (in)

30

36

42

48

54

60

Weight (lbs)

2 184

2 397

2 655

2 828

3 100

3 271

Heavy Duty Plate Lip CU YD

1.22

1.54

1.86

2.19

2.53

Width (in)

30

36

42

48

54

Weight (lbs)

2 680

2 894

3 234

3 474

3 784

Extreme Duty Plate Lip TRIM THIS EDGE

CU YD

1.12

1.42

1.73

2.04

Width (in)

30

36

42

48

Weight (lbs)

3 082

3 364

3 722

4 006

Heavy Duty Cast Lip CU YD

1.47

1.76

Width (in)

39

45

Weight (lbs)

2 643

2 988

Ditch Heavy Duty Cast Lip CU YD

2.20

Width (in)

72

Weight (lbs)

3 058

196

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

SPECIFICATIONS

DIMENSIONS

TRIM THIS EDGE

2.60 m (8 ft 8 in) arm

CS00K520A/CS00K520B

197

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

SPECIFICATIONS

2.60 m (8 ft 8 in) arm (A) ................................................................................................ 3.53 m (11 ft 7in) (B) ............................................................................................... 3.07 m (10 ft 1 in) (C) .............................................................................................. 11.13m (36 ft 6 in) (D)5.91 m (19 ft 5 in) (E)3.04 m (10 ft 0 in)

TRIM THIS EDGE

(F)1.21 m (4 ft 0 in) (G) ............................................................................................... 3.45 m (11 ft 4 in) (H) ............................................................................................... 4.98 m (16 ft 4 in) (I)................................................................................................. 4.04 m (13 ft 3 in) (J) .................................................................................................. 2.60 m (8 ft 6 in) (K) .................................................................................................. 800 mm (24 in) ((L) ............................................................................................. 3.40 m (11 ft 2 in) (M)................................................................................................. 0.48 m (1 ft 5 in)

198

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

SPECIFICATIONS

TRIM THIS EDGE

3.25 m (10 ft 8 in) arm

CS00K520A/CS00K520B

199

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

SPECIFICATIONS 3.25 m (10 ft 8 in) arm (A) ............................................................................................. 3.29 m (10 ft 10 in) (B) ............................................................................................... 3.13 m (10 ft 3 in) (C) ............................................................................................. 11.05 m (36 ft 3 in) (D) ............................................................................................... 5.91 m (19 ft 3 in) (E) ............................................................................................... 3.04 m (10 ft 0 in) (F) ................................................................................................. 1.21 m (4 ft 0 in) (G) ............................................................................................... 3.45 m (11 ft 4 in) (H) ............................................................................................... 4.98 m (16 ft 4 in) (I)................................................................................................. 4.04 m (13 ft 3 in) (J) .................................................................................................. 2.60 m (8 ft 6 in) (K) .................................................................................................. 800 mm (24 in) (L) ............................................................................................... 3.40 m (11 ft 2 in) (M)................................................................................................. 0.48 m (1 ft 5 in) TRIM THIS EDGE 200

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

SPECIFICATIONS

TRIM THIS EDGE

4.04 m (13 ft 3 in) arm

CS00K520A/CS00K520B

201

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

SPECIFICATIONS 4.04 m (13 ft 3 in) arm A................................................................................................. 3.51m (11 ft 6 in) B.................................................................................................. 3.07m (10 ft 1in) C. ............................................................................................ 11.09 m (36 ft 5 in) D................................................................................................ 5.91 m (19 ft 5 in) E................................................................................................. 3.04 m (10 ft 0in) F. ................................................................................................. 1.21 m (4 ft 0 in) G. .............................................................................................. 3.45 m (11 ft 4 in) H. .............................................................................................. 4.98 m (16 ft 4 in) I. ................................................................................................ 4.04 m (13 ft 3 in) J. ................................................................................................. 2.60 m (8 ft 6 in) K. ............................................................................................... 800 mm (31.5 in) L. .............................................................................................. 3.40 m (11 ft 2 in) M. ................................................................................................ 0.48 m (1 ft 7 in) TRIM THIS EDGE 202

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

SPECIFICATIONS

TRIM THIS EDGE

WORKING RANGE

CS00K521

203

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

SPECIFICATIONS

2.63 m (8 ft 8 in) arm A. Maximum digging reach ..................................................... 10.67 m (35 ft 0 in) B. Maximum digging reach at ground level ............................. 10.47 m (34 ft 3 in) C. Maximum digging depth ....................................................... 6.73 m (22 ft 0 in) D. Maximum digging depth for a 2.44 m flat bottomed trench .................................................................... 6.55 m (21 ft 4 in) E. Maximum dumping height .................................................... 7.14 m (23 ft 4 in) F. Maximum working height..................................................... 10.32 m (33 ft 8 in) G. Minimum attachment swing radius ....................................... 4.63 m (15 ft 1 in) H. Maximum vertical digging depth........................................... 5.97 m (19 ft 5 in) I. Maximum flat-bottomed trench length...................................... 2.44 m (8 ft 0 in)

3.25 m (10 ft 8 in) arm A. Maximum digging reach ..................................................... 11.17 m (36 ft 6 in) TRIM THIS EDGE

B. Maximum digging reach at ground level ............................. 10.98 m (36 ft 0 in) C. Maximum digging depth ....................................................... 7.34 m (24 ft 0 in) D. Maximum digging depth for a 2.44 m flat bottomed trench ................................................ 7.19 m (23 ft 5 in) E. Maximum dumping height .................................................... 7.23 m (23 ft 7 in) F. Maximum working height..................................................... 10.37 m (34 ft 0 in) G. Minimum attachment swing radius ....................................... 4.50 m (14 ft 7 in) H. Maximum vertical digging depth........................................... 6.35 m (20 ft 8 in) I. Maximum flat-bottomed trench length...................................... 2.44 m (8 ft 0 in)

4.04 m (13 ft 3 in) arm A. Maximum digging reach ..................................................... 11.90 m (39 ft 0 in) B. Maximum digging reach at ground level ............................. 11.72 m (38 ft 4 in) C. Maximum digging depth ........................................................ 8.14 m (26 ft 7in) D. Maximum digging depth for a 2.44 m flat bottomed trench... 8.01 m (26 ft 2 in) E. Maximum dumping height ..................................................... 7.54 m (24 ft 7in) F. Maximum working height..................................................... 10.67 m (35 ft 0 in) G. Minimum attachment swing radius ....................................... 4.56 m (14 ft 9 in) H. Maximum vertical digging depth........................................... 7.15 m (23 ft 4 in) I. Maximum flat-bottomed trench length...................................... 2.44 m (8 ft 0 in)

204

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

SPECIFICATIONS

LIFTING CAPACITIES

5

1

3

2 B9408252

1.

2.

3.

4.

5.

Load (Lift) Point Height Load (Lift) Point Radius Swing Pivot Ground Line Load (Lift) Point on Bucket

●

The lift point is the lifting eye on the bucket.

●

The mass of slings and any auxiliary lifting devices shall be deducted from the rated load to determine the net load that may be lifted.

●

All rated lift capacities are based on the machine being level and on a firm supporting surface. For safe working loads, the user is expected to make due allowance for the particular job conditions such as soft or uneven ground, nonlevel conditions, side loads, hazardous conditions, experience of personnel, etc. The operator and other personnel should fully acquaint themselves with the operator’s manual furnished by the manufacturer before operating this machine, and rules for safe operation of equipment shall be adhered to at all times.

●

Lifting capacities that are shown in this section do not exceed 75% of the minimum tipping load or 87% of the hydraulic capacity.

●

Capacities marked with an asterisk (*) are limited by hydraulic capacities.

●

Boom Circuit Pressures 5 260 psi (37.3 MPa)

205

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

4

SPECIFICATIONS

2.63 M (8 ft 8 in) Arm Lifting Capacities OVER END Load (Lift) Point Height 20 ft 15 ft 10 ft 5 ft Ground Level −5 ft −10 ft −15 ft

Unit-lb Load Radius

15

20 ft

25 ft

30 ft

34 220* 39 208*

21 897* 25 116* 27 931*

18 005* 19 092* 20 678* 20 866

40 687*

28 783

20 355

15 993 at 29 ft 4 in

39 451* 35 830* 28 872*

28 447 27 113* 21 301*

20 151

17 352 at 27 ft 8 in 20 437 at 24 ft 11 in 20 282* at 20 ft 8 in

15 692

OVER SIDE

TRIM THIS EDGE

Load (Lift) Point Height 20 ft 15 ft 10 ft 5 ft Ground Level −5 ft −10 ft −15 ft

Maximum 14 14 15 15

693* at 27 ft 0 in 975* at 28 ft 12 in 823* at 29 ft 11 in 630 at 30 ft 1 in

Unit-lb Load Radius

15

20ft

25 ft

29 393 27 163

20 452 19 087 17 898

14 14 13 12

26 215

17 143

12 403

9 794 at 29 ft 4 in

26 051 26 383 27 240

16 851 16 985 17 665

12 219

10 591 at 27 ft 8 in 12 455 at 24 ft 11 in 16 914 at 20 ft 8 in

712 193 510 863

30 ft

9 676

Maximum 12 740 at 27 ft 0 in 10 950 at 28 ft 12 in 10 004 at 29 ft 11 in 9 637 at 30 ft 1 in

NOTE: Capacities marked with asterisk (*) are limited by hydraulic capacities. ●

Lifting capacities are taken with a standard machine and 2 577 lb (1 169 kg) bucket.

206

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

SPECIFICATIONS

3.25 M (10 ft 8 IN) Arm Lifting Capacities OVER END

Unit-lb Load Radius

15 ft

20 ft

25 ft

30 ft

31 301* 37 386*

19 985* 23 460* 26 732*

16 371* 17 689* 19 503* 20 959

12 708* 16 067 15 659

13 10 10 10 11

40 324*

28 896*

20 348

15 342

13 588* at 31 ft 0 in

40 309 * 37 796* 32 340* 21 584*

28 411 28 176* 24 162*

20 010 20 013

15 17 19 19

OVER SIDE Load (Lift) Point Height 25 ft 20 ft 15 ft 10 ft 5 ft Ground Level -5 ft -10 ft -15 ft -20

Maximum 886* 023* 232* 822* 869*

at at at at at

24 28 30 31 31

ft ft ft ft ft

5 in 10 in 8 in 7 in 8 in

644 at 29 ft 5 in 994 at 26 ft 11 in 983* at 22 ft 11 in 059* at 16 ft 8 in

Unit-lb Load Radius

15ft

20 ft

25 ft

30ft

Maximum

935 369 646 937

10 365 10 013 9 637

13 886* at 24 ft 5 in 10 023* at 28 ft 10 in 9 951 at 30 ft 8 in 9 125 at 31 ft 7 in 8 780 at 31 ft 8 in

9 345

8 875 at 31 ft 0 in

30 449 27 905

19 985* 19 467 18 178

14 14 13 12

26 526

17 268

12 386

26 049 26 145 26 733 21 584*

16 807 16 760 17 150

12 081 12 084

9 489 at 29 ft 5 in 10 916 at 26 ft 11 in 14 093 at 22 ft 11 in 19 059* at 16 ft 8 in

NOTE: Capacities marked with asterisk (*) are limited by hydraulic capacities. ●

Lifting capacities are taken with a standard machine and 2 577 lb (1 169 kg) bucket.

207

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

TRIM THIS EDGE

Load (Lift) Point Height 25 ft 20 ft 15 ft 10 ft 5 ft Ground Level -5 ft -10 ft -15 ft -20 ft

SPECIFICATIONS

4.04 M (13FT 3IN) Arm Lifting Capacities OVER END Load (Lift) Point Height 25 ft 20 ft 15 ft 10 ft 5 ft Ground Level −5 ft −10 ft −15 ft -20 ft

Unit-lb Load Radius

15 ft

20 ft

25 ft

30 ft

10 301* at 27 ft 7 in 7 537* at 31 ft 6 in 7 641* at 33 ft 2 in 8 010* at 34 ft 1 in 8 682* at 34 ft 2 in

26 720* 33 727*

20 729* 24 408*

15 562* 17 549* 19 626*

10 914* 14 326* 15 651* 15 470

38 221*

27 234*

20 096

15 024

9 771* at 33 ft 6 in

39 38 34 27

27 951 27 651 25 963* 19 820*

19 579 19 387 19 256*

14 745

11 14 17 18

751* 695* 978* 454*

TRIM THIS EDGE

OVER SIDE Load (Lift) Point Height 25 ft 20 ft 15 ft 10 ft 5 ft Ground Level −5 ft −10 ft −15 ft -20 ft

Maximum

534* 605* 980* 265*

at at at at

32 29 26 21

ft ft ft ft

1 9 3 1

in in in in

Unit-lb Load Radius

15 ft

20 ft

25 ft

30 ft

Maximum

10 679 10 357 9 902 9 420

10 301* at 27 ft 7 in 7 537* at 31 ft 6 in 7 641* at 33 ft 2 in 7 741 at 34 ft 1 in 7 426 at 34 ft 2 in

26 720* 28 382

19 760 18 236

14 492 13 661 12 813

26 352

17 049

12 105

9 009

7 451 at 33 ft 6 in

25 25 25 26

16 16 16 16

11 638 11 465 11 659

8 752

7 865 at 32 ft 1 in 8 842 at 29 ft 9 in 10 870 at 26 ft 3 in 15 744 at 21 ft 1 in

400 188 532 477

334 073 241 963

NOTE: Capacities marked with asterisk (*) are limited by hydraulic capacities. ●

Lifting capacities are taken with a standard machine and 2 577 lb (1 169 kg) bucket.

208

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

SPECIFICATIONS

TRIM THIS EDGE

NOTES

209

TRIM THIS EDGE RIGHT PAGE Bur 87538932NA

SPECIFICATIONS

TRIM THIS EDGE 210

TRIM THIS EDGE LEFT PAGE Bur 87538932NA

INDEX A

G

Air conditioning .............................. 176 Air filter .......................................... 159 Anti-Theft Device ............................. 50 Ashtray ............................................ 41 Attachment cushion control switch .. 48 Attachment failure ......................... 107 Audible warning device cut-out control 47 Automatic working mode selector ... 43 Auxiliary hydraulic circuits ............. 108

Greasing the swing reduction gear 135

H Hand signals ................................... 29 Hardware torque inspection .......... 179 Hazardous Chemical Precautions ... 17 Horn ................................................ 41 Hourmeter ....................................... 49 Hydraulic fluid temperature indicator 44 Hydraulic Reservoir ....................... 129 Hydraulic system ........................... 194

C

D

I Inspecting and cleaning the machine ..

171

L Lower panels ................................... 80 Lowering the attachment in the event machine failure ....................... 107

Daily inspection ............................. 118

M

E

Machine operation ........................... 86 Machine overall dimensions .......... 197 Machine travel ................................. 97 Message display screen .................. 45

Emergency shut down switch .......... 47 Engine ........................................... 193 Engine coolant temperature indicator .

44 Engine idle speed indicator ............. 43 Engine idle speed selector .............. 38 Engine throttle button ...................... 38

F Fan and alternator drive belt ......... 170 Fluid and lubricant capacities and specifications .......................... 126 Footrest ........................................... 57 Front storage box ............................ 76 Fuel level indicator .......................... 44 Fuel system ................................... 142 Function cancellation lever .............. 41 Fuse box ......................................... 58 Fuses ............................................ 181

O Operating the backhoe bucket ...... 104 Operating the machine in hot weather 95 Operator’s compartment ................ 195 Operator’s compartment controls .... 36 Overload indicator switch ................ 41

Q Quick coupler locking/unlocking control 59

R Releasing Hydraulic System Pressure 146 Releasing pressure in the hydraulic system .................................... 146 Right-hand control arm .................... 38

211

TRIM THIS EDGE RIGHT PAGE (Chapter First Page) Bur 87538932NA

TRIM THIS EDGE

Cab light .......................................... 58 Cigarette lighter ............................... 58 Coat hanger hook ............................ 58 Control arm tilt adjustment and function cancellation lever ...................... 41 Control arm tilt adjustment lever ..... 38

Rotating beacon .............................101

S Safety bar .........................................41 Safety Decals ...................................19 Safety devices ................................195 Safety/Decals/Hand Signals Safety Decals ...............................19 Starter switch ...................................38 Starting the engine ...........................90 Steps and access handles ...............34 Storage tray .....................................59 Storing the machine .......................189 Sun shield ........................................59 Swing reduction gear .....................161

T TRIM THIS EDGE

Track rollers and idler wheels ........168 Transporting the machine ..............111 Travel speed selector .......................42 Trip control .......................................49

U Upperstructure swing locking switch 47 Utility Safety .......................................9 Utility Safety Rules Message .............9

W Weights - Operating .......................195 Windshield washer switch ................48 Windshield wiper switch ...................48 Working lights ..................................47 Working mode indicator ...................43 Working mode selector ....................43

212

TRIM THIS EDGE LEFT PAGE Bur 87538932NA