Case CX-B Excavators EST User Guide Manual - PDF DOWNLOAD

CX-B Excavators - EST Introduction Electronic Service Tool and Windows Basic Information Introduction General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Electronic Service Tool Communication Electronic Service Tool Subscription Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 Comm Link Status (Communication Status) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 EST Communication Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 Protocol Adapter Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 Reset Comm Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 Protocol Adapter — Communication LED Indicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 Communication Port Already Open . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 Using the TrackPoint, a Touch Pad, or a Mouse Using Windows® Desktop Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8 Desktop Power Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9 Power Schemes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11 Hibernate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12 Application Title . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12 Tool Bar (Screen Function Selection) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13 Changing Window Size Manually . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16 Minimize, Restore, Close, and Maximize Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16 Resizing the Screen Using the Mouse. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16 Screen Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17 File Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17 Drop Down List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17 Check Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18 Radio Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18 Related Topics and Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18 Operating a Pull Down Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19

CX-B Excavator - Experienced EST User Information Experienced User Information General Information Electronic Service Tool Adapters and Connections EST Adapters for CX-B Excavators - EST Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 EST Adapters for CX-B Excavators - Engine Module Programming System (EMPS) . . . . . . . . . . . . . 2-4 Vehicle Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 Engine Control Module (ECM) Connection — Diagnostic Operation . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 Engine Control Module (ECM) Connection — EMPS Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5 Machine Control Module (MCM) Connection — Programming/Diagnostic Operation . . . . . . . . . . . . . 2-5

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Protocol Adapters Dearborn Protocol Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 Engine Module Programming System (EMPS) Protocol Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 Vehicle Connector Selection EMPS Programming Location On the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8 Off the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8 On the Machine — EMPS Harness Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8 Off the Machine — EMPS Harness Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8 Clearing ECM Fault Memory Connect Electronic Service Tool the ECM Diagnostic Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9 View Faults — All Controllers — Clearing ECM Controller Faults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

CX-B Excavators - EST Connections CX-B Excavator Electronic Service Tool Connecting the Electronic Service Tool Electronic Service Tool Connection Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Communication Adapters EST Adapters — EST Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 EST Adapters - Engine Module Programming System (EMPS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 Serial Communication EST Laptop Computer - Serial Communication Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 Vehicle Connections Cable and Adapter Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 Engine Control Module (ECM) Connection — Diagnostic Operation . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 Engine Control Module (ECM) Connection — EMPS Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 Machine Control Module (MCM) Connection — Programming/Diagnostic Operation . . . . . . . . . . . . . 3-6 Vehicle Connector Selection Connector Selection Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8 Engine Diagnostic Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8 Machine Diagnostic Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8 Machine Diagnostic Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9 Engine Diagnostic Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

CX-B Excavators - Controller Status CX-B Excavator Electronic Service Tool Connections Electronic Service Tool Connection Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Connector Selection Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 Contents-2

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Controller Version Information - Machine Control Module Controller Version Information — One Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 Controller Versions — One Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 Controller Version Information — All Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7 User Entry Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9 Save Information to Disk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10 Open File From Disk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

CX-B Excavators - Controller Faults CX-B Excavator Electronic Service Tool Connections Electronic Service Tool Connection Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Connector Selection Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3 Retrieve Controller Faults - Machine Control Module View Faults — One Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 Column Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8 Column Sorting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9 View List of Defined Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10 View Faults — All Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12 Print Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13 Refresh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13 User Entry Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14 Save Information to Disk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14 Open File From Disk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16 Clear Faults on All Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19 Exit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20 View Faults — One Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22 View Faults — All Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24 Print Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25 Refresh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25 Exit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26

CX-B Excavators - Monitor and Logging CX-B Excavator Electronic Service Tool Connections Electronic Service Tool Connection Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 Connector Selection Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3 Monitor Screen Add Item to Parameter View List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7 Remove Item From Parameter View List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8 Column Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10 Column Sorting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11 Save File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12 87645003

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Open File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14 Parameter Update Rate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16 Types of Measurement — Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17 Parameter Logging Log Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-19 Log Parameter Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20 Logging Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-21 Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-21 Status: Logging.... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22 Marking the Log File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-23 Stopping the Log Session . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24 Saving the Log File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-25 Exit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-27 Viewing the Log File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-28 Monitor - Engine Control Unit Add to Parameter View List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-32 Remove Item From Parameter View List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-33 Save File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-35 Open File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-37 Parameter Logging Log Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-40 Logging Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-41 Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-41 Status: Logging.... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-42 Marking the Log File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-43 Stopping the Log Session . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-44 Saving the Log File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-45 Exit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-47 Viewing the Log File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-48

CX-B Excavators - Additional Tools CX-B Excavator Electronic Service Tool Connections Electronic Service Tool Connection Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 Connector Selection Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3 Additional Tools - Machine Control Module Renesas MCM Download Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5 MCM Diagnostic Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6 FDT Simple Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7 Program Download and Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8 MCM Diagnostic Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10

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Additional Tools - Engine Control Unit Connections - Isuzu EMPS Communication Adapters — EMPS Adapter Cable Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13 Connecting the ECM to the Electronic Service Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14 EMPS Protocol Adapter Box — Power Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15 Start the Engine Download Tool - Isuzu EMPS ECM Reflash Connection Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19 Mode Select . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20 Communication Port Already Open . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22 Selection Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-24 Clear ECM Fault Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-39 Connect Electronic Service Tool the ECM Diagnostic Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-39 View Faults — All Controllers — Clearing ECM Controller Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-40 Injector Replacement Connection Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-43 Selection Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-47 Injector QR Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-50 Clear ECM Fault Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-56 Connect Electronic Service Tool the ECM Diagnostic Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-56 View Faults — All Controllers — Clearing ECM Controller Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-57 Replace ECM (same model) Connection Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-60 Selection Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-64 Connection Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-72 Mode Select . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-73 Selection Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-77 Clear ECM Fault Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-87 Connect Electronic Service Tool the ECM Diagnostic Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-87 View Faults — All Controllers — Clearing ECM Controller Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-88 Factory Setting Connection Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-91 Selection Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-95 Clear ECM Fault Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-102 Connect Electronic Service Tool the ECM Diagnostic Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-102 View Faults — All Controllers — Clearing ECM Controller Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-103

CX-B Excavators - Configuration CX-B Excavator Electronic Service Tool Connections Electronic Service Tool Connection Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 Connector Selection Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3

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Configuration - Machine Control Module Selecting the Configuration Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4 Machine Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5 Current Machine Configuration Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6 Modifying Machine Configuration Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7 Instructions Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9 Machine History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10 Refresh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-15 Save Data to File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-15 Choose Machine Data File Name . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16 View Histogram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-17 View Histogram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18 Instructions Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-21 Configuration - Engine Control Module Injector QR Calibration Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-22 Selecting the Configuration Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-23 Injector QR Data Installation Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-24 Current QR Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-26 Modifying QR Data — New Injector Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-27 Configuration - ECM Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-29 Instructions Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-32

CX-B Excavators - Controller Testing CX-B Excavator Electronic Service Tool Connections Electronic Service Tool Connection Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2 Connector Selection Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3 Controller Testing - Machine Control Module Engine and Pump Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6 Engine and Pump Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-7 Target Engine Speed, Target Pump Power Current, and Target Pump Flow Current . . . . . . . . . . . . . 9-7 Instructions Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-9 Hydraulic Fan Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10 Hydraulic Fan Speed Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11 Instructions Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-13 Controller Testing - Engine Control Module Cylinder Injector Cutout Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-16 Instructions Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-17 Cylinder Injector Solenoid Click Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-19 Instructions Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-21 Cylinder Pre-Injection Stop Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-22 Instructions Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-23 Exhaust Gas Recirculation Valve Override Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-25 Instructions Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-27 Exit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-28 Contents-6

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Glow Plug Relay Override Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-29 Instructions Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-31

CX Excavator - Electronic Service Tool Assistance Electronic Service Tool Assistance General Information Cable and Adapter Help Cable and Adapter Help. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3 EST Adapters — EST Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3 EST Adapters - Engine Module Programming System (EMPS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-4 Help On Item Related Topics and Linked Text . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-8 Related Topics and Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-8 ASIST ASIST Screen Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11 Finding Information in ASIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-12 Shutting Down the Electronic Service Tool Shutting Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-14

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Contents-8

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Electronic Service Tool

1 CX-B Excavators - EST Introduction

©2007 CNH America LLC

CX-B Excavators - EST Introduction

Electronic Service Tool and Windows Basic Information Section 1: Introduction General Information The Electronic Service Tool (EST) is a laptop computer based service and diagnostic tool that communicates with vehicle (excavator, loader, crawler, etc.) controllers. The Electronic Service Tool will: • Retrieve version information from the Machine Control Module (MCM).

• Retrieve fault codes stored within the controllers.

• Monitor and log switch and sensor parameter information.

• Download program files to the Machine Control Module (MCM).

• Configure Engine Control Unit and engine injectors to meet performance specifications.

• Set controller configuration memory to meet customer needs and factory specifications.

• Display machine history information.

• Perform engine, pump and fan tests to assist in troubleshooting vehicle systems.

Note: Specific vehicle systems may vary with excavator model.

2 3 1 4

5 11111-42CE

Item

1-2

Description

1

Standard Electronic Service Tool Cables and Adapters

2

Socket PC Card SL0707-078 (PCMCIA to Serial Port Ruggedized Adapter, if required)

3

12/24 DC to AC Power Inverter

4

Laptop Computer AC Power Cord

5

Electronic Service Tool Subscription Key

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CX-B Excavators - EST Introduction

Section 2: Electronic Service Tool Communication Electronic Service Tool Subscription Key A Subscription Key is required to install and use the Electronic Service Tool (EST) program.

• If the Subscription Key is not installed on the EST laptop computer (USB or parallel port), the software will not install.

• The EST computer will not communicate to a vehicle (all applications) without the Subscription Key. Important: Connect the Subscription Key to the Electronic Service Tool laptop computer USB or parallel port.

2

1

3 4002005-2A

1 Item

4002005-2B

Description

1

Subscription Key

2

EST Computer Parallel Port (if equipped)

3

EST USB Port (location varies)

Comm Link Status (Communication Status) Electronic Service Tool communication status information is located in the lower right corner of the screen. It allows the user to view current communication status with the vehicle. If the Electronic Service Tool Subscription Key is not installed, a NO KEY message will be displayed.

Note: If Comm Link Down is displayed in the Comm Link Status area of the screen, ALL controllers will be OFF LINE.

RZ02C563

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1-3

CX-B Excavators - EST Introduction

EST Communication Problems Important: The Electronic Service Tool is constantly communicating with the vehicle controller(s) to update the information displayed on the screen. If the information display does not update properly it is possible to request the EST to reset the communication line.

An Electronic Service Tool dialog box will indicate whenever The Electronic Service Tool is attempting to establish communication with the controller(s).

Protocol Adapter Power The protocol adapter power LED should be on continuously when the programming/diagnostic connector cable is connected to the vehicle (excavator, loader, crawler, etc.).

Reset Comm Link Check all connections. Place the cursor arrow click the Reset Comm Link selection.

over the Communications pull down menu and left

Left Click Mouse On: Communications > Reset Comm Link

1 XB07A002-10

2

Item

1-4

Description

1

Communication > Reset Comm Link selection.

2

Electronic Service Tool attempting to establish communication message.

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CX-B Excavators - EST Introduction

Protocol Adapter — Communication LED Indicator Inspect the Protocol Adapter LED indicators. The LED indicators on the Protocol Adapter should operate as follows: • Power LED should be on continuously if power is available to the Protocol Adapter. Power is supplied to the protocol adapter when the programming/diagnostic connector cable is connected to the vehicle (excavator, loader, crawler, etc.). If the power light does not come on: 1. Remove the 9 Pin diagnostic connector from the vehicle (excavator, loader, crawler, etc.) and reconnect to the vehicle diagnostic connector. Cycle the key switch.

2. Check for pin and terminal fit at connectors. Cycle the key switch.

3. Check vehicle controller power (relay, fuse, etc.). Cycle the key switch.

4. Check the vehicle un-switched power fuse. Cycle the key switch.

5. Check for battery voltage and ground at the diagnostic connector. Cycle the key switch.

6. Check for battery voltage and ground at the protocol adapter DB-15 Connector. Ground is supplied at pin Number 9, battery power, pin Number 10.

7. Check the continuity of the J1939 vehicle interface cable (380000099 or CAS2579A).

• CAN and PC LEDs should both be flashing at a synchronized rate.

• Shut down the Electronic Service Tool software and restart the program.

• Check the continuity of the serial port computer cable (380000602 or CAS2580A).

Note: The K-Line LED on the protocol adapter is used to indicate Electronic Service Tool communication with selected engine applications.

1

2 3

4 380001216-A

Item

Description

1

PC LED

2

Power LED

3

CAN (Controller Area Network, data bus communication) LED

4

K-Line LED

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CX-B Excavators - EST Introduction

Communication Port Already Open The Electronic Service Tool may display a communication port error if the Com Port 1 is dedicated to another process. If the Communication Port Already Open message is displayed: 1. Left click

the OK

OK

button.

2. Close the Engine Module Programming System (EMPS) program.

3. Close the Electronic Service Tool program.

4. Disconnect the EMPS/EST Protocol Adapter Box (380002727).

5. Shut down the Electronic Service Tool laptop computer and start the process again.

Left Click Mouse On: OK EMPS

Connection Confirmation

Connection Confirmation DC IN1

POWER

READY

RS-232C

DATA SELECT

ECM POWER

READ

ON

WRITE

OFF

ECM

FUSE

DC IN2

POWER

ON OFF

EMPS (Flash Tool) Port already open [8005] OK

Setting of Communication Port Communications Port

Bit / sec:

38400

COM

1

(bps)

* Are the ECM, EMPS/EST Protocol Adapter Box and EST connected properly? * Do Not use battery/AC power supply at the same time. * Note the COM port setting, COM 1 is the setting for all EST applications. * Change the bit rate if necessary, the default value is 384000 bps).

Cancel

1-6

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CX-B Excavators - EST Introduction

Section 3: Using the TrackPoint, a Touch Pad, or a Mouse Completing most of the tasks required in this guide will require the use of the TrackPoint, touch pad, or an external mouse (not supplied). The terminology is essentially the same for each tool unless otherwise stated: • Left Click - Press and release the left button one time.

• Double Click - Quickly press and release the left button two times.

• Right Click - Press and release the right button one time.

Touch Pad

TrackPoint

3

3

1

4 2

3

2

2 SL707-2002

Item

SL707-2001

Description

1

TrackPoint Navigation Tool - Move the TrackPoint Tool to the Top, Bottom, Left, or Right to reposition the cursor arrow on the screen.

2

Left Selection Button - Used to select items on the screen. Selection may require the left button to be pressed and released one time or two times quickly in succession.

3

Right Selection Button - Used to select specialized items from areas of the screen. Selection usually requires the right button to be pressed and then pressing the left button on an item in a drop down listing which was displayed when the right button was pressed.

4

Touch Pad - Touch and drag finger tip on the Touch Pad to the Top, Bottom, Left, or Right to reposition the cursor arrow on the screen.

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CX-B Excavators - EST Introduction

Section 4: Using Windows® The Electronic Service Tool program uses a variety of standard Windows ® operations to perform functions during operation.

• Working knowledge of Windows® operations is essential for successful use of the Electronic Service Tool program.

• This manual uses the term mouse to refer to any Windows® compatible pointing device.

• The terms right click and left click reference the left and right buttons on the mouse (or laptop key panel).

Important: Many Windows® based programs provide more than one method to perform an operation. This manual may not illustrate all possible methods.

Desktop Screen The Desktop screen is displayed any time all other programs are closed on the laptop computer. The Desktop screen is used to open a variety of programs.

1

2 3

Item

1-8

Description

1

Short Cut Icon - Used to start the Electronic Service Tool program if the program is closed.

2

Task Bar - Displays the names of the programs currently open and other icons.

3

Start Button - Used to navigate to various Windows Program operations.

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Desktop Power Settings Standby and Hibernate are two settings used to reduce computer power consumption when the EST is not in active use.

• Having the system on Standby or Hibernate will conserve battery power but it could lead to problems when communicating/downloading to controllers with the Electronic Service Tool.

For this reason, all EST computers purchased through CNH have the Standby and Hibernate settings disabled. To view/modify the power settings on the EST laptop computer, right click on the desktop screen.

Right Click Mouse On: Desktop Screen A drop down menu will be displayed. Left

click on the properties selection

Left Click Mouse On: Properties

1

2

Item

Description

1

Desktop Right Click Menu - Right click at any location on the desktop screen to display the Right Click Menu.

2

Properties Selection - Used to view Display Properties screen.

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CX-B Excavators - EST Introduction

A Displays Properties screen will be displayed. Left

click the Screen Saver

Screen Saver

tab.

Left Click Mouse On: Screen Saver

EP06B014

The Screen Saver tab displays the Monitor Power button. Left

click the Power

Power

button.

Left Click Mouse On: Power

EP06B015

1-10

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CX-B Excavators - EST Introduction

Power Schemes A Power Options Properties screen displays the Power Schemes information. Set the power settings of the following items: • Turn Off Monitor - This setting determines when the screen will turn off during use. The Turn Off Monitor setting can be set as desired to conserve power because it does not affect computer operation when the screen turns off.

Important: The Turn Off Hard Disks and System Standby settings should be set as follows: Turn Off Hard Disks - The Turn Off Hard Disks setting should be set Never. This will prevent the EST hard drive disk from stopping during a critical EST operation.

System Standby - The System Standby setting should be set Never. This will prevent the EST computer from going into a Standby mode during a critical EST operation.

Left click the drop down list arrow to make a selection from the displayed list. The item will be Apply highlighted (darkened) as the selection is made. Left click the Apply button.

Left Click Mouse On: Drop Down List Selection > Apply

EP06B016

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CX-B Excavators - EST Introduction

Hibernate Left click

the Hibernate

Hibernate

tab to display the hibernation settings.

OK The Enable Hibernate check box should not be selected. Left click the OK button to OK close the Power Options Properties screen. Left click the OK button to close the Display Properties screen.

Left Click Mouse On: OK > OK

EP06B017

Application Title The Electronic Service Tool is used for a variety of applications. The current application (vehicle model) can be identified by viewing the title block at the top of the screen.

1 Item 1

1-12

Description Application Title (Vehicle Model)

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Tool Bar (Screen Function Selection) XB07A001-1

The Tool Bar is located below the pull down menus on the screen. Each vehicle application has individual functions that can be performed. To move to another function of the Electronic Service Tool, left click the desired Tool Bar button.

• The tool bar buttons displayed, is dependent on the vehicle application selected.

• Some Tool Bar functions will become inactive (a grayed image will be displayed) depending on the Electronic Service Tool operation.

Symbol

Name - Function Equipment Selection - Provides a shortcut to open a listing of the products currently supported on the Electronic Service Tool.

Open File - Provides a shortcut to open an existing file for the Electronic Service Tool testing and analysis. This command can be used only in Electronic Service Tool screens that provide retrieval of information. In all other screens it is inactive (grayed image).

Save File - Provides a shortcut to save the active window information (including any changes) to a new or an existing file. This command can be used only in Electronic Service Tool screens that provide saving of information to a file. In all other screens it is inactive (grayed image).

Print - Used to print Electronic Service Tool information. An appropriate print driver must be installed on the Electronic Service Tool laptop computer to allow the print function to operate. If an appropriate print driver (and printer) is not installed the Print button will be inactive (grayed image).

Connector Selection - Used to match the diagnostic connection on the excavator with the vehicle CAN bus circuit.

• Engine Diagnostic Connector • Machine Diagnostic Connector Note: If the correct connector selection is not made at the Connector Selection screen, OFF LINE will be displayed at the Controller Status screen. The EST must be connected to the correct connector on the vehicle.

Controller Status - Allows the user to retrieve: • Machine Control Module (MCM) information.

Note: This operation requires the Machine Diagnostic Connector selection from the Vehicle Connector Selection screen. The EST must be connected to the Machine Diagnostic Connector.

• Engine Control Module (ECM) information.

Note: This operation requires the Engine Diagnostic Connector selection from the Vehicle Connector Selection screen. The EST must be connected to the Engine Diagnostic Connector.

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CX-B Excavators - EST Introduction

Symbol

Name - Function Retrieve Controller Faults - Allows the user to view: • Machine Control Module (MCM) fault information.

Note: This operation requires the Machine Diagnostic Connector selection from the Vehicle Connector Selection screen. The EST must be connected to the Machine Diagnostic Connector.

• Engine Control Module (ECM) fault information.

Note: This operation requires the Engine Diagnostic Connector selection from the Vehicle Connector Selection screen. The EST must be connected to the Engine Diagnostic Connector.

Monitor - Allows the user to view inputs (parameters) to: • The Machine Control Module (MCM).

Note: This operation requires the Machine Diagnostic Connector selection from the Vehicle Connector Selection screen. The EST must be connected to the Machine Diagnostic Connector.

• The Engine Control Module (ECM).

Note: This operation requires the Engine Diagnostic Connector selection from the Vehicle Connector Selection screen. The EST must be connected to the Engine Diagnostic Connector.

Additional Tools - In this application, the Additional Tool screen provides a link to: • Renesas MCM Download Tool — This special program is linked to the Electronic Service Tool program. It is used to install the operating program in the Machine Control Module (MCM).

Note: This operation requires the Machine Diagnostic Connector selection from the Vehicle Connector Selection screen. The EST must be connected to the Machine Diagnostic Connector.

• Engine Download Tool - Isuzu EMPS — This special program is linked to the Electronic Service Tool program. It is used to install the operating program in the Engine Control Module (ECM).

Note: This operation requires the Engine Diagnostic Connector selection from the Vehicle Connector Selection screen. The EST must be connected to the Engine Diagnostic Connector.

Configuration - Used to configure: • Machine Configurations - Used to program machine operating characteristics to match the owner’s requirements.

• Machine History - Used to view machine operation information.

Note: These operations require the Machine Diagnostic Connector selection from the Vehicle Connector Selection screen. The EST must be connected to the Machine Diagnostic Connector.

• New engine injector(s) to the engine ECM. • New ECM(s) to match installed engine injector specifications.

Note: These operations require the Engine Diagnostic Connector selection from the Vehicle Connector Selection screen. The EST must be connected to the Engine Diagnostic Connector.

1-14

June 2007

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CX-B Excavators - EST Introduction

Symbol

Name - Function Controller Tests - Allows the user to perform the following tests: • Engine and Pump Test • Hydraulic Fan Test Note: These operations require the Machine Diagnostic Connector selection from the Vehicle Connector Selection screen. The EST must be connected to the Machine Diagnostic Connector.

• • • • •

Cylinder Injector Cutout Cylinder Injector Solenoid Click Cylinder Pre-Injection Stop Exhaust gas Recirculation Valve Override Glow Plug Relay Override Note: These operations require the Engine Diagnostic Connector selection from the Vehicle Connector Selection screen. The EST must be connected to the Engine Diagnostic Connector.

Cable and Adapter Help - Supplies information to assist the user in selecting the components required to connect the vehicle in the current application to the Electronic Service Tool laptop computer.

Help On Item - Provides information concerning how to operate the Electronic Service Tool screen functions.

ASIST - Used to sort information about any vehicle listed on the ASIST system. The ASIST information on the Electronic Service Tool is updated with each EST update. Using the ASIST information on the Electronic Service Tool allows the user to view the ASIST files while at the vehicle location and prevents the need to print and carry the ASIST information to the site.

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CX-B Excavators - EST Introduction

Changing Window Size Manually Minimize, Restore, Close, and Maximize Buttons This area is located in the upper right corner of the screen. These buttons allow the screen size to be changed using the mouse. Left click the Maximize button. The program display will be resized to fill the entire screen area.

Left Click Mouse On: Maximize

1

XB07A002-7

Item 1

Description Minimize, Restore, Close, and Maximize Buttons

Resizing the Screen Using the Mouse The mouse can be used to adjust the screen size. As the cursor arrow is moved near the corner of the screen display, the cursor arrow will change to a sizing arrow. Left click and hold on the corner of the screen with the sizing arrow. Drag the screen display to the desired size.

1

XB07A002-11

Item 1

1-16

Description Sizing Arrow

June 2007

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CX-B Excavators - EST Introduction

Screen Function This area identifies the current screen function (Controller Status - Machine Diagnostic Connector shown) and the selected Diagnostic Connector (if applicable).

1 XB07A002-9

Item 1

Description Screen Function Identifier - Used to identify the current screen function.

File Selection Left click a file name to select it. As the file name is selected, the name of the file will be highlighted (darkened).

IE06A014-18

Drop Down List Left click a drop down list arrow to make a selection from the displayed list. An item will be highlighted (darkened) as the selection is made. Only one item can be selected from a list of options.

EMPS

Enter Engine Serial Number

Enter Engine Serial Number Select the engine model on which this ECM will be installed and then enter the Serial Number.

Parts Number

898008-1650

Engine Model

6HK1

Engine Serial Number

511366 511361 Cancel

Back

Next 909006-68

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CX-B Excavators - EST Introduction

Check Box Left click a check box to turn it On or Off. A check box is selected (On) when the box is filled with a check mark or an X . Only one check box can be selected from a list of options.

1

EP06B017

Item 1

Description Check Box

Radio Button Left click a radio button to turn it On or Off. A radio button is selected (On) when the button is filled with a darkened dot/circle. Only one radio button can be selected from a list of options.

LOG MODE SELECTION Start-Stop-Trigger Mode Post-Trigger Mode

Related Topics and Information Left click

1-18

a related information button

to view other related topics.

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CX-B Excavators - EST Introduction

Operating a Pull Down Menu To operate a pull down menu, left click

the pull down menu name and then the selection below.

• If a pull down menu contains additional linked command selections, a link or symbol will be located along the side of the pull down menu. As the cursor arrow is placed over the linked command, the linked selections will display.

Left Click Mouse On: View > Parameter Update Rate > Immediate

1 2 3

3

XB07A002-6

Item

Description

1

Pull Down Menu

2

Link Arrow - Used to display additional selections.

3

Pull Down Commands

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CX-B Excavators - EST Introduction

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Electronic Service Tool

2 CX-B Excavator - Experienced EST User Information

©2007 CNH America LLC

CX-B Excavator - Experienced EST User Information

Experienced User Information Section 1: General Information The Electronic Service Tool (EST) is a laptop computer based service and diagnostic tool that communicates with vehicle (excavator, loader, crawler, etc.) controllers. The Electronic Service Tool will: communicates with vehicle (excavator, loader, crawler, etc.) controllers. The Electronic Service Tool will: • Retrieve version information from the Machine Control Module (MCM).

• Retrieve fault codes stored within the controllers.

• Monitor and log switch and sensor parameter information.

• Download program files to the Machine Control Module (MCM).

• Configure Engine Control Unit and engine injectors to meet performance specifications.

• Set controller configuration memory to meet customer needs and factory specifications.

• Display machine history information.

• Perform engine, pump and fan tests to assist in troubleshooting vehicle systems.

Note: Specific vehicle systems may vary with excavator model.

2 3 1 4

5 11111-42CE

Item

2-2

Description

1

Standard Electronic Service Tool Cables and Adapters

2

Socket PC Card SL0707-078 (PCMCIA to Serial Port Ruggedized Adapter, if required)

3

12/24 DC to AC Power Inverter

4

Laptop Computer AC Power Cord

5

Electronic Service Tool Subscription Key

June 2007

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CX-B Excavator - Experienced EST User Information

Section 2: Electronic Service Tool Adapters and Connections EST Adapters for CX-B Excavators - EST Operations Select the appropriate programming/diagnostic cable(s) and adapter(s). The programing/diagnostic combination will vary depending on the vehicle model, controller, and type of communication desired.

2

DS

D

BA SE

CA LL EV EO N

1

38 00 02 11 8

380002118

380000602

K-Line

4

3 380000099

380001216

Item

Description

1

PC to Adapter Cable (380000602 or CAS2580A) - Used connect between the Electronic Service Tool and programming/diagnostic adapters: • Engine Control Module (ECM) - The Protocol Adapter (380001216 or CAS2578A) and Vehicle to Protocol Adapter Cable (380000099 or CAS2597A) • Machine Control Module (MCM) - EST Interconnection Adapter Cable (380002118).

2

EST Interconnection Adapter Cable (380002118) - Used to connect from the PC to Adapter Cable to the vehicle adapter (MCM programming/diagnostic connector).

3

Protocol Adapter (380001216 or CAS2578A) - Used for engine programming/diagnostic and other Controller Area Network (CAN) applications.

4

Vehicle to Protocol Adapter Cable (380000099 or CAS2597A) - Used to connect from the Protocol Adapter to the vehicle (engine programming/diagnostic connector).

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CX-B Excavator - Experienced EST User Information

EST Adapters for CX-B Excavators - Engine Module Programming System (EMPS) DC IN1

DC IN2

1

2 RS-232C

ECM

FUSE

POWER ON OFF

380002727

5

380002724 280007-31

3

4 380002725

380002726

Item

Description

1

EMPS/EST Protocol Adapter Box (380002727)

2

AC Adapter Cable (380002724) - Used to provide power to EMPS/EST Protocol Adapter Box

3

Battery Adapter Cable (380002725) - Used to provide power to EMPS/EST Protocol Adapter Box

4

EMPS/EST ECM Cable (380002726)

5

EMPS/EST RS232 Null Modem Cable (380002728)

Vehicle Connections Engine Control Module (ECM) Connection — Diagnostic Operation 2

1 CAN

DG

Dearborn Group

To PC

Power

Protocol Adapter

Electronic

Service Tool K-Line

CAS2578A

3 VE L LE CA

ON

DS D

SE BA

4

38

00

02

11

8

280007-8

Item

2-4

Description

1

PC to Adapter Cable (380000602 or CAS2580A)

2

CX-B Excavator Diagnostic Connectors (behind Operator’s seat, under cover)

3

Vehicle to Protocol Adapter Cable (380000099 or CAS2579A)

4

Protocol Adapter (380001216 or CAS2578A) June 2007

87645003

CX-B Excavator - Experienced EST User Information

Engine Control Module (ECM) Connection — EMPS Operation 1

2

DC IN1

POWER

DATA SELECT

ECM POWER

READ

ON

WRITE

OFF

READY

RS-232C

ECM

FUSE

DC IN2

POWER

ON OFF

3

4

280007-30

Item

Description

1

Engine Control Module (under cover)

2

EMPS/EST Protocol Adapter Box (380002727)

3

EMPS/EST ECM Cable (380002726)

4

EMPS/EST RS232 Null Modem Cable (380002728)

Machine Control Module (MCM) Connection — Programming/Diagnostic Operation 2

1 CAL LEVE

ON

118 002 380

BASE

DSD

3

280007-29

Item

Description

1

PC to Adapter Cable (380000602 or CAS2580A)

2

CX-B Excavator Diagnostic Connectors (behind Operator’s seat, under cover)

3

EST Interconnection Adapter Cable (380002118) - Used to connect from the PC to Adapter Cable to the vehicle adapter (MCM programming/diagnostic connector).

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CX-B Excavator - Experienced EST User Information

Section 3: Protocol Adapters Dearborn Protocol Adapter The Dearborn Protocol Adapter is used for all Base EST Operations.

2

1

3

4 380001216-A

Item

Description

1

PC LED

2

Power LED

3

CAN (Controller Area Network, data bus communication) LED

4

K-Line LED

Engine Module Programming System (EMPS) Protocol Adapter The EMPS/EST Protocol Adapter (380002727) is used to communicate with the Excavator Engine Control Module (ECM) using the Engine Module Programming System (EMPS) program.

2

DC IN1

DC IN2

5

RS-232C

ECM

FUSE

DC IN2

4

3

DC IN1

1

6

POWER

7

ON OFF

Item

2-6

Description

1

Power and Ready LED Indicators

2

ECM Power and Data Select Switches

3

RS232C Connection Point

4

ECM Cable Connection Point

5

Protocol Adapter Box Power Switch

6

Power Supply Connection Point (DC IN2)

7

Battery (vehicle) Adapter Power Supply Connection Point (DC IN1)

June 2007

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CX-B Excavator - Experienced EST User Information

Section 4: Vehicle Connector Selection The Vehicle Connector Selection screen is used to match the diagnostic connection on the vehicle to the Electronic Service Tool information and screen functions. Each diagnostic connection is used to communicate with specific controllers. Place the cursor arrow over the Connector Selection button in the Tool Bar. Left click the Connector Selection icon.

Left Click Mouse On: Connector Selection Button

A Vehicle Connector Selection screen will be displayed. Left click the appropriate programming/ OK diagnostic vehicle connector. Left click the OK button.

Left Click Mouse On: OK

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CX-B Excavator - Experienced EST User Information

Section 5: EMPS Programming Location The On the Machine/Off the Machine selection does not affect ECM programming.

• A note is placed in the download record log.

• The ECM will be properly programmed with either selection.

On the Machine When On the Machine is selected, the EST advances to Voltage Confirmation Screen. Make this selection if the ECM is connected to the machine in its normal location for the purpose of programming.

Off the Machine When Off the Machine is selected, the EST advances to External Power Confirmation Screen. Make this selection if the ECM is disconnected from the machine and located on a bench for the purpose of programming.

Select ECM Location Off the machine On the machine

On the Machine — EMPS Harness Connections

DC IN1

POWER

READY

DATA SELECT

ECM POWER

READ

ON

WRITE

OFF

RS-232C

ECM

FUSE

DC IN2

POWER

ON OFF

909006-D

Off the Machine — EMPS Harness Connections DC IN1

POWER

READY

RS-232C

DATA SELECT

ECM POWER

READ

ON

WRITE

OFF

ECM

FUSE

DC IN2

POWER

ON OFF

208007-33

2-8

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CX-B Excavator - Experienced EST User Information

Section 6: Clearing ECM Fault Memory Clearing ECM fault memory will be done using the Retrieve Controller Faults screen.

Connect Electronic Service Tool the ECM Diagnostic Connector Connect the Electronic Service Tool (EST) to the vehicle Programming/Diagnostic connector using the adapter cables supplied with the Electronic Service Tool.

CAN

DG

Dearborn Group

To PC

Protocol Adapter

Power

Service Tool Electronic

K-Line

CAS2578A

208007-34

View Faults — All Controllers — Clearing ECM Controller Faults Left click

the Retrieve Faults From All Controllers

button.

Left Click Mouse On: Retrieve Faults From All Controllers

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CX-B Excavator - Experienced EST User Information

An All Controller Faults screen will be displayed. To remove inactive controller faults left click Clear Faults on All Controllers button.

the

Left Click Mouse On: Clear Faults on All Controllers

An Electronic Service Tool dialog acknowledge the message.

screen will display. Left click

the OK

OK

button to

Left Click Mouse On: OK

2-10

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Electronic Service Tool

3 CX-B Excavators - EST Connections

©2007 CNH America LLC

CX-B Excavators - EST Connections

CX-B Excavator Electronic Service Tool Section 1: Connecting the Electronic Service Tool Electronic Service Tool Connection Points The Electronic Service Tool (EST) programming/diagnostic connectors are located behind the operator’s seat (under the removable cover). The programing/diagnostic connector and adapter cables required will depend on which controller and what type of communication is required.

20A

10A

15A

10A

20A

10A 15A

10A

20A

5A

10A

30A

10A

20A

10A

15A

10A 15A

10A

20A

15A

15A

2

1 5A

20A 10A

30A

10A

10A

2

1

002

118

3-2

380

Item

DSD

BA

SE

CA L LE VE

ON

3

Description

1

Programming/Diagnostic Connector - Used to connect the Electronic Service Tool to the Machine Control Module (MCM). Programming/diagnostic cables required for this connection: • PC to Adapter Cable (380000602 or CAS2580A) • Interconnection Adapter Cable (380002118)

2

Programming/Diagnostic Connector - Used to connect the Electronic Service Tool to the Engine Control Module (ECM) for controller hardware identification and controller fault reading.

Programming/diagnostic cables required for this connection: • PC to Adapter Cable (380000602 or CAS2580A) • Protocol Adapter (380001216 or CAS2578A) • Vehicle to Protocol Adapter Cable (380000099 or CAS2597A)

3

Diagnostic Connector/ECM Location - Located behind operator’s seat, under removable cover.

June 2007

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CX-B Excavators - EST Connections

Section 2: Communication Adapters EST Adapters — EST Operations Select the appropriate programming/diagnostic cable(s) and adapter(s). The programing/diagnostic connector and adapter cables required will depend on which controller and what type of communication is required.

2

DS

D

BA SE

CA LL EV EO N

1

38 00 02 11 8

380002118

380000602

K-Line

4

3 380000099

380001216

Item

Description

1

PC to Adapter Cable (380000602 or CAS2580A) - Used connect between the Electronic Service Tool and programming/diagnostic adapters: • Engine Control Module (ECM) - The Protocol Adapter (380001216 or CAS2578A) and Vehicle to Protocol Adapter Cable (380000099 or CAS2597A) • Machine Control Module (MCM) - EST Interconnection Adapter Cable (380002118).

2

EST Interconnection Adapter Cable (380002118) - Used to connect from the PC to Adapter Cable to the vehicle adapter (MCM programming/diagnostic connector).

3

Protocol Adapter (380001216 or CAS2578A) - Used for engine programming/diagnostic and other Controller Area Network (CAN) applications.

4

Vehicle to Protocol Adapter Cable (380000099 or CAS2597A) - Used to connect from the Protocol Adapter to the vehicle (engine programming/diagnostic connector).

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CX-B Excavators - EST Connections

EST Adapters - Engine Module Programming System (EMPS) DC IN1

DC IN2

1

2 RS-232C

ECM

FUSE

POWER ON OFF

380002727

5

380002724 280007-31

3

4 380002725

380002726

Item

Description

1

EMPS/EST Protocol Adapter Box (380002727)

2

AC Adapter Cable (380002724) - Used to provide power to EMPS/EST Protocol Adapter Box

3

Battery Adapter Cable (380002725) - Used to provide power to EMPS/EST Protocol Adapter Box

4

EMPS/EST ECM Cable (380002726)

5

EMPS/EST RS232 Null Modem Cable (380002728)

Section 3: Serial Communication EST Laptop Computer - Serial Communication Connection The Electronic Service Tool utilizes a serial connection to communicate with vehicle controllers. The serial connection location on the computer will vary depending on the specific model of laptop computer.

The computer is equipped with the ports to connect to the vehicle (excavator, loader, crawler, etc.) controllers.

1

1

2

ES041117-5A

2

3-4

ES041117-7W

Item

Description

1

Subscription Key - Required to install and use the Electronic Service Tool (EST) program. If the Subscription Key is not installed on the EST laptop computer parallel port the software will not install. The EST computer will not communicate to a vehicle without the Subscription Key.

2

Electronic Service Tool Interface Harness and Adapter Connection - Serial Port

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CX-B Excavators - EST Connections

Section 4: Vehicle Connections Connect the Electronic Service Tool (EST) to the vehicle using the adapter cables supplied with the Electronic Service Tool. Connect the AC/DC power inverter to the vehicle cigar lighter (or AC power supply) to assure a stable power supply for the Electronic Service Tool computer. Connect the Electronic Service Tool and harnesses to the vehicle.

Cable and Adapter Help The Electronic Service Tool contains cable and adapter help information. If the programming/ diagnostic connector cannot be located on the machine, place the cursor arrow over the Cable and Adapter Help button in the Electronic Service Tool - Tool Bar. Left click the Cable and Adapter Help button.

Left Click Mouse On: Cable and Adapter Help Button

XB07A001-1

Engine Control Module (ECM) Connection — Diagnostic Operation 2

1

CAN

DG

Dearborn Group

To PC

Power

Protocol Adapter

Electronic

Service Tool K-Line

CAS2578A

3 CA

L LE

VE

ON

SE

DS D

BA

4

38 00 02 11 8

5 280007-8

Item

Description

1

PC to Adapter Cable (380000602 or CAS2580A)

2

CX-B Excavator Diagnostic Connectors (behind Operator’s seat, under cover)

3

Vehicle to Protocol Adapter Cable (380000099 or CAS2579A)

4

Protocol Adapter (380001216 or CAS2578A)

5

EST Interconnection Adapter Cable (380002118) - Used to connect from the PC to Adapter Cable to the vehicle adapter (MCM programming/diagnostic connector).

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CX-B Excavators - EST Connections

Engine Control Module (ECM) Connection — EMPS Operation 2

1

DC IN1

POWER

READY

DATA SELECT

ECM POWER

READ

ON

WRITE

OFF

RS-232C

ECM

DC IN2

FUSE

POWER

ON

3

OFF

4

280007-30

Item

Description

1

EMPS/EST Protocol Adapter Box (380002727)

2

Engine Control Module (under cover)

3

EMPS/EST ECM Cable (380002726)

4

EMPS/EST RS232 Null Modem Cable (380002728)

Machine Control Module (MCM) Connection — Programming/Diagnostic Operation 2

1 CAL LEVE

ON

118 002 380

BASE

DSD

3 4 280007-29

Item

Description

1

PC to Adapter Cable (380000602 or CAS2580A)

2

CX-B Excavator Diagnostic Connectors (behind Operator’s seat, under cover)

3

EST Interconnection Adapter Cable (380002118) - Used to connect from the PC to Adapter Cable to the vehicle adapter (MCM programming/diagnostic connector).

Protocol Adapter (380001216 or CAS2578A)

4

3-6

EST Interconnection Adapter Cable (380002118) - Used to connect from the PC to Adapter Cable to the vehicle adapter (MCM programming/diagnostic connector).

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CX-B Excavators - EST Connections

Section 5: Vehicle Connector Selection The Tool Bar can be used to view the Connector Selection screen.

XB07A001-1

Place the cursor arrow Connector Selection icon.

Left Click Mouse On:

over the Connector Selection

button in the Tool Bar. Left click the

Connector Selection

IXB07A024-1

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CX-B Excavators - EST Connections

Connector Selection Screen The Vehicle Connector Selection screen is used to match the diagnostic connection on the vehicle to the Electronic Service Tool information and screen functions. Each diagnostic connection is used to communicate with specific controllers.

Important: The diagnostic connector selected from this screen must match the actual diagnostic connection on the vehicle to allow communication with individual controllers.

Left click the appropriate programming/diagnostic vehicle connector. When the desired diagnostic OK connector is selected, left click the OK button.

Engine Diagnostic Connector The Engine Diagnostic Connector is used for EST operations involving the Engine Control Module (ECM). The Engine diagnostic connector should be selected for the following operations: • • • • •

ECM Fault Retrieval Monitoring ECM Parameters Isuzu Engine Module Programming System (EMPS) Injector Initialization ECM Controller Tests

Machine Diagnostic Connector The Machine Diagnostic Connector is used for EST operations with the Machine Control Module (MCM). The Engine diagnostic connector should be selected for the following operations: • MCM Fault Retrieval • Monitoring MCM Parameters • Renesas MCM Download Tool • Machine Configuration • MCM Controller Tests Left Click Mouse On: OK

3-8

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CX-B Excavators - EST Connections

Machine Diagnostic Connector When the Machine Diagnostic Connector is selected an MCM Controller Cable Switch Information screen will display. This information displays to illustrate the switch position required to complete the operation.

1. Check the position of the switches on the EST Interconnection Adapter Cable (380002118) as shown on the screen. 380002118 is used with PC to Adapter Cable (380000602 or CAS2580A).

2. Shut Off the ignition key switch before changing the switch positions. Allow enough time for the MCM controller to power down before changing switch positions.

3. Place the switches as shown on the screen.

4. Turn On the ignition key switch.

Place the cursor arrow

over the OK

OK

button and left click the OK button.

Left Click Mouse On: OK

380000602 N EO EV LL CA

DS

D

SE BA

38 00 02 11

8

208007-10

XB07A024-2

Engine Diagnostic Connector The PC to Adapter Cable (380000602 or CAS2580A), the Protocol Adapter (380001216 or CAS2578A), and the Vehicle to Protocol Adapter Cable (380000099 or CAS2579A) are required to communicate with the Engine Control Unit.

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CX-B Excavators - EST Connections

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Electronic Service Tool

4 CX-B Excavators - Controller Status

©2007 CNH America LLC

CX-B Excavators - Controller Status

CX-B Excavator Electronic Service Tool Section 1: Connections Electronic Service Tool Connection Points The Electronic Service Tool (EST) programming/diagnostic connectors are located behind the operator’s seat (under the removable cover).

20A

10A

15A

10A

20A

10A 15A

10A

20A

5A

10A

30A

10A

20A

10A

15A

10A 15A

10A

20A

15A

15A

2

1 5A

20A 10A

30A

10A

10A

2

1

0211

8

4-2

3800

Item

DSD

BA

SE

CA

L LE VE

ON

3

Description

1

Programming/Diagnostic Connector - Used to connect the Electronic Service Tool to the Machine Control Module (MCM). Programming/diagnostic cables required for this connection: • PC to Adapter Cable (380000602 or CAS2580A) • Interconnection Adapter Cable (380002118)

2

Programming/Diagnostic Connector - Used to connect the Electronic Service Tool to the Engine Control Module (ECM) for controller hardware identification and controller fault reading.

Programming/diagnostic cables required for this connection: • PC to Adapter Cable (380000602 or CAS2580A) • Protocol Adapter (380001216 or CAS2578A) • Vehicle to Protocol Adapter Cable (380000099 or CAS2597A)

3

Diagnostic Connector/ECM Location - Located behind operator’s seat, under removable cover.

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CX-B Excavators - Controller Status

Connector Selection Screen The Vehicle Connector Selection screen is used to match the diagnostic connection on the vehicle to the Electronic Service Tool information and screen functions. Each diagnostic connection is used to communicate with specific controllers.

Important: The diagnostic connector selected from this screen must match the actual diagnostic connection on the vehicle to allow communication with individual controllers.

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CX-B Excavators - Controller Status

Section 2: Controller Version Information - Machine Control Module The Tool Bar can be used to view the Retrieve Controller Status screen.

XB07A001-1

Place the cursor arrow Controller Status button.

over the Controller Status

button in the Tool Bar. Left click on the

Important: This operation requires the Machine Diagnostic Connector selection from the Vehicle Connector Selection screen. The EST must be connected to the Machine Diagnostic Connector.

Left Click Mouse On: Controller Status

XB07A025-1

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CX-B Excavators - Controller Status

A Controller Status screen will be displayed. The Controller Status screen is used to view controller version information. Controller version information is used to determine if the hardware and software installed are compatible with the customer needs and are updated properly.

Controller Version Information — One Controller Controller version information contains: • Software ID To view controller version information from an individual controller, left click the desired controller name. As the controller name is selected the name of the controller will be highlighted (darkened).

Place the cursor arrow over the Retrieve Version Information For The Selected Controller button.

Left click the Retrieve Version Information For the Selected Controller button.

Left Click Mouse On: Retrieve Version Information For The Selected Controller

XB07A025-2

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Controller Versions — One Controller A Controller Versions screen will be displayed.

XB97A025-3

The Refresh button.

button is used to update the information on the screen. Left click

the Refresh

Left Click Mouse On: Refresh

XB97A025-4

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CX-B Excavators - Controller Status

The Exit button is used to close the Controller Versions window. Left click

the Exit

button.

Left Click Mouse On: Exit

XB97A025-5

Controller Version Information — All Controllers To view the controller version information from all controllers, place the cursor arrow over the Retrieve Version Information From All Controllers button. Left click the Retrieve Version Information From All Controllers button.

Left Click Mouse On: Retrieve Version Information From All Controllers

XB07A025-6

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CX-B Excavators - Controller Status

A Controller Versions screen will be displayed.

XB07A025-7

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User Entry Labels Vehicle Identification (user entry) and Vehicle Information (user entry) can be entered prior to storing (or printing) the screen information. The title block is used to identify what machine the controller information was recorded from. To enter information in the title block area: 1. Place the cursor arrow over the title block and left click

the mouse in the title area.

2. Once the cursor is placed in the title area, the Vehicle Identification (user entry) and Vehicle Information (user entry) can be entered with the Electronic Service Tool keyboard.

3. To save the controller version information to the Electronic Service Tool hard drive storage disk, left click the Save Information To Disk button.

Left Click Mouse On: Save Information To Disk

XB07A025-8

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Save Information to Disk A Choose Versions List File Name screen will display. A file name can be entered in the File Name field (area).

1. Place the cursor arrow over the File Name field and left click

the mouse in the File Name field.

2. Once the cursor is placed in the File Name area, a name can be entered with the Electronic Service Tool keyboard.

3. To save the file to the Electronic Service Tool hard drive storage disk, left click button.

Note: Left click display.

the Cancel

the Save

button to close the Choose Versions List File Name

Left Click Mouse On: Save

1

XB07A025-9

Item 1

4-10

Description File Name Field

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CX-B Excavators - Controller Status

Open File From Disk Controller version information which has been stored, can be retrieved from the Electronic Service Tool hard drive storage disk.

To view the controller version information stored on the Electronic Service Tool hard drive storage disk: 1. Place the cursor arrow over the Open File From Disk 2. Left click

button.

the Open File From Disk button.

Left Click Mouse On: Open File From Disk

XB07A025-10

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CX-B Excavators - Controller Status

A Choose Versions List File Name screen will be displayed. If the desired file is in the directory specified by the Electronic Service Tool, the name of the file will be displayed.

1. Place the cursor arrow over the desired file name and left click file is selected, it will be highlighted (darkened).

the file name. As the name of the

2. To open the file from the Electronic Service Tool hard drive storage disk, left click Open

the

button.

Left Click Mouse On: Open

XB07A025-11

The file will be displayed in a Controller Versions screen.

XB07A025-12

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CX-B Excavators - Controller Status

The Refresh button is used to update the information on the screen. Left click button and the display of the screen will be updated.

the Refresh

Left Click Mouse On: Refresh

XB07A025-13

The Exit button is used to close the Controller Versions window. Place the cursor arrow over Exit button. Left click the Exit button.

Left Click Mouse On: Exit

XB07A025-14

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Electronic Service Tool

5 CX-B Excavators - Controller Faults

©2007 CNH America LLC

CX-B Excavators - Controller Faults

CX-B Excavator Electronic Service Tool Section 1: Connections Electronic Service Tool Connection Points The Electronic Service Tool (EST) programming/diagnostic connectors are located behind the operator’s seat (under the removable cover).

20A

10A

15A

10A

20A

10A 15A

10A

20A

5A

10A

30A

10A

20A

10A

15A

10A 15A

10A

20A

15A

15A

2

1 5A

20A 10A

30A

10A

10A

2

1

0211

8

5-2

3800

Item

DSD

BA

SE

CA

L LE VE

ON

3

Description

1

Programming/Diagnostic Connector - Used to connect the Electronic Service Tool to the Machine Control Module (MCM). Programming/diagnostic cables required for this connection: • PC to Adapter Cable (380000602 or CAS2580A) • Interconnection Adapter Cable (380002118)

2

Programming/Diagnostic Connector - Used to connect the Electronic Service Tool to the Engine Control Module (ECM) for controller hardware identification and controller fault reading.

Programming/diagnostic cables required for this connection: • PC to Adapter Cable (380000602 or CAS2580A) • Protocol Adapter (380001216 or CAS2578A) • Vehicle to Protocol Adapter Cable (380000099 or CAS2597A)

3

Diagnostic Connector/ECM Location - Located behind operator’s seat, under removable cover.

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CX-B Excavators - Controller Faults

Connector Selection Screen The Vehicle Connector Selection screen is used to match the diagnostic connection on the vehicle to the Electronic Service Tool information and screen functions. Each diagnostic connection is used to communicate with specific controllers.

Important: The diagnostic connector selected from this screen must match the actual diagnostic connection on the vehicle to allow communication with individual controllers.

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Section 2: Retrieve Controller Faults - Machine Control Module The Tool Bar can be used to view the Retrieve Controller Faults screen.

XB07A001-1

Place the cursor arrow over the Retrieve Controller Faults Retrieve Controller Faults button.

button in the Tool Bar. Left click the

Important: This operation requires the Machine Diagnostic Connector selection from the Vehicle Connector Selection screen. The EST must be connected to the Machine Diagnostic Connector.

Left Click Mouse On: Retrieve Controller Faults

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CX-B Excavators - Controller Faults

A Retrieve Controller Faults screen will be displayed. The Retrieve Controller Faults screen is used to view controller faults stored in each of the controllers.

1

2

XB07A013-8

Item

Description

1

Diagnostic Connector (Machine Diagnostic Connector Shown) - The diagnostic connector shown on the screen must match the actual diagnostic connection on the vehicle to allow communication with individual controllers.

2

Controller Name

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View Faults — One Controller To view the controller fault information from a single controller: 1. Place the cursor arrow over the name of the desired controller and left click the name of the controller. As the controller is selected the name of the controller will be highlighted (darkened).

2. Left click the Retrieve Faults For The Selected Controller

button.

Left Click Mouse On: Retrieve Faults For The Selected Controller

XB07A003-5

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CX-B Excavators - Controller Faults

A Controller Faults screen will be displayed. The Controller Faults screen lists: • The Name of the Controller - Identifies the controller where the fault code is stored.

• Fault Code Identification - A numerical fault code identifier.

• Fault Code Description - A brief text description of the fault.

• Fault Code Status - Lists the fault code as: Active - This type of fault is currently causing a problem with machine operation.

Not Active - This type of fault is not currently a problem to the machine operation.

• Number of Occurrences - How many times this fault has been detected since the last time the controller fault memory was cleared.

• First Occurrence - Hour meter reading when the fault occurred the first time.

• Last Occurrence - Hour meter reading when the fault occurred most recently.

Note: The Refresh button is used to update the information on the screen. Left click the Refresh button to update the screen.

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Column Width Column width can be adjusted to display text not completely visible on the screen. Place the cursor arrow over the column margin until it changes to , then left click and drag the column to the desired width.

Left Click Mouse On: Column Margin

1

XB07A004-17

1

XB07A005-1

Item 1

5-8

Description Column Margin - Left click and drag the column margin to the desired width to display text.

Release the margin when the column width displays as desired.

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CX-B Excavators - Controller Faults

Column Sorting The list of Controller Faults displayed on the screen can be sorted (Status column sorting shown) by left clicking on the/any column title.

• The Controller Faults will be listed in an order determined by the column selected.

Left Click Mouse On: Column Title

1

XB07A003-6

2

XB07A004-10

Item

Description

1

Column Titles - Controller, Fault Code, Fault Description, Status

2

Column after Sorting - Active fault codes are grouped together after the column is sorted.

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CX-B Excavators - Controller Faults

View List of Defined Faults Controller fault definitions can be viewed from the List of Defined Faults screen. Place the cursor arrow over the View List of Defined Faults button. Left click the View List of Defined Faults button.

Note: View List of Defined Faults is used to display a list and description of all possible faults, not necessarily current or recorded faults. This listing is available as a reference tool.

Left Click Mouse On: View List of Defined Faults

XB07A004-12

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CX-B Excavators - Controller Faults

The Electronic Service Tool will display a List of Defined Controller Faults for the connected control module. This screen can be used to review controller faults and their cause.

• To allow viewing of information not currently shown on the Electronic Service Tool screen, a scroll bar is located along the side of the screen. Place the cursor arrow over an arrow ( or ) of the scroll bar. Left click an arrow until the desired portion of the screen is displayed.

Left Click Mouse On: Up Arrow or Down Arrow

XB07A004-15

The Exit button is used to close the Controller Faults window. Place the cursor arrow button and then left click the Exit button.

over the Exit

Left Click Mouse On: Exit

XB07A003-8

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CX-B Excavators - Controller Faults

View Faults — All Controllers To view the controller fault information from all controllers (if more than one controller is present) in a single listing left click the Retrieve Faults From All Controllers button.

Left Click Mouse On: Retrieve Faults From All Controllers

XB07A003-7

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CX-B Excavators - Controller Faults

An All Controller Faults screen will be displayed. This screen displays the faults stored within each of the controllers. The All Controller Faults screen lists: • The Name of the Controller - Identifies the controller where the fault code is stored.

• Fault Code Identification - A numerical fault code identifier.

• Fault Code Description - A brief text description of the fault.

• Fault Code Status - Lists the fault code as: Active - This type of fault is currently causing a problem with machine operation.

Not Active - This type of fault is not currently a problem to the machine operation.

• Number of Occurrences - How many times this fault has been detected since the last time the controller fault memory was cleared.

• First Occurrence - Hour meter reading when the fault occurred the first time.

• Last Occurrence - Hour meter reading when the fault occurred most recently.

Print Information The Print Information Electronic Service Tool screen.

button is used to print the controller information shown on the

Note: An appropriate print driver must be installed on the Electronic Service Tool laptop computer and the computer must be connected to the printer to allow the print function to operate.

Refresh The Refresh button is used to update the information on the screen. Left click Refresh button to update the screen information.

on the

XB07A003-10

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CX-B Excavators - Controller Faults

User Entry Labels At the top of the All Controller Faults screen, Vehicle Identification (user entry) and Vehicle Information (user entry) can be entered to allow storing (or printing) of the information along with a title field. The title field is used to identify the machine the fault information was recorded from after storing or printing.

To enter information in the user entry title field area: 1. Place the cursor arrow

over the user entry field and left click the mouse in the area.

2. Once the cursor is placed in the field, the Vehicle Identification (user entry) and Vehicle Information (user entry) can be entered with the Electronic Service Tool keyboard.

Save Information to Disk To save the controller version information to the Electronic Service Tool hard drive storage disk, left click the Save Information To Disk button.

Left Click Mouse On: Save Information To Disk

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CX-B Excavators - Controller Faults

A Choose Fault List File Name screen will display. A file name can be entered in the file name field.

• If the information is saved, the file will be stored in a directory specified by the Electronic Service Tool.

1. Place the cursor arrow

over the File Name field and left click in the File Name area.

2. Once the cursor is placed in the File Name area, a name can be entered with the Electronic Service Tool keyboard.

3. To save the file to the Electronic Service Tool hard drive storage disk, left click the Save button.

Note: Left click on the Cancel Controller Faults display.

button to return the Electronic Service Tool to the All

Left Click Mouse On: Save

1

2 3 4

XB07A003-11

Item

3-

87645003

Description

1

Save In: - Storage location for the file on the Electronic Service Tool hard drive storage disk.

2

File Name Field- Enter the desired name for the file.

Save

Save Button - Used to save the log file to the Electronic Service Tool hard drive storage disk.

4

File Type - Indicates how the file will be saved (fault file type shown).

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CX-B Excavators - Controller Faults

Open File From Disk Controller fault information which has been stored, can be retrieved from the Electronic Service Tool hard drive storage disk.

To view the controller fault information stored on the Electronic Service Tool hard drive storage disk, place the cursor arrow over the Open File From Disk button. Left click the Open File From Disk button.

Left Click Mouse On: Open File From Disk

XB07A003-12

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CX-B Excavators - Controller Faults

A Choose Fault List File Name screen will be displayed. If the desired file is in the directory specified by the Electronic Service Tool, the name of the file will be displayed.

1. Place the cursor arrow

over the desired file name and left click the file name.

2. As the name of the file is selected, it will be highlighted (darkened).

3. To open the file from the Electronic Service Tool hard drive storage disk, left click the Open button.

Left Click Mouse On: File Name > Open

XB07A003-13

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CX-B Excavators - Controller Faults

The file selected will be displayed in an All Controller Faults screen.

• If Vehicle Identification (user entry) and Vehicle Information (user entry) was entered into the screen before the file was stored, it will be displayed as the file is opened for viewing.

XB07A003-14

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CX-B Excavators - Controller Faults

Clear Faults on All Controllers Inactive controller faults displayed in the All Controller Faults screen can be removed from the controller memory. Place the cursor arrow over the Clear Faults on All Controllers button.

Left click the Clear Faults on All Controllers button.

Left Click Mouse On: Clear Faults on All Controllers

XB07A004-13

An Electronic Service Tool dialog acknowledge the message.

screen will display. Left click

the OK

OK

button to

Left Click Mouse On: OK

XB07A005-3

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CX-B Excavators - Controller Faults

Any inactive faults will be removed from the controller memory.

Important: Active Faults will be restored to the controller memory upon vehicle operation.

XB07A005-2

Exit The Exit button is used to close the All Controller Faults window. Left click

the Exit

button.

Left Click Mouse On: Exit

XB07A005-4

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Section 3: Retrieve Controller Faults - Engine Control Unit The Tool Bar can be used to view the Retrieve Controller Faults screen.

XB07A001-1

Place the cursor arrow over the Retrieve Controller Faults Retrieve Controller Faults button.

button in the Tool Bar. Left click on the

Important: This operation requires the Engine Diagnostic Connector selection from the Vehicle Connector Selection screen. The EST must be connected to the Engine Diagnostic Connector.

Left Click Mouse On: Retrieve Controller Faults

XB07A029-1

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CX-B Excavators - Controller Faults

A Retrieve Controller Faults screen will be displayed. The Retrieve Controller Faults screen is used to view controller faults stored in each of the controllers.

View Faults — One Controller To view the controller fault information from a single controller: 1. Place the cursor arrow over the name of the desired controller and left click the name of the controller. As the controller is selected the name of the controller will be highlighted (darkened).

2. Left click the Retrieve Faults For The Selected Controller

button.

Left Click Mouse On: Retrieve Faults For The Selected Controller

1

2

XB07A029-2A

5-22

Item

Description

1

Diagnostic Connector (Engine Diagnostic Connector Shown) - The diagnostic connector shown on the screen must match the actual diagnostic connection on the vehicle to allow communication with individual controllers.

2

Controller Name

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CX-B Excavators - Controller Faults

A Controller Faults screen will be displayed. The Controller Faults screen lists: • The Name of the Controller - Identifies the controller where the fault code is stored.

• Fault Code Identification - A numerical fault code identifier.

• Fault Code Description - A brief text description of the fault.

• Fault Code Status - Lists the fault code as: Active - This type of fault is currently causing a problem with machine operation.

Not Active - This type of fault is not currently a problem to the machine operation.

Note: The Refresh button is used to update the information on the screen. Left click the Refresh button to update the screen.

The Exit button is used to close the Controller Faults window. Place the cursor arrow button and then left click the Exit button.

over the Exit

Left Click Mouse On: Exit

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CX-B Excavators - Controller Faults

View Faults — All Controllers To view the controller fault information from all controllers (if more than one controller is present) in a single listing: • Left click

the Retrieve Faults From All Controllers

button.

Left Click Mouse On: Retrieve Faults From All Controllers

IE06A015-11

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CX-B Excavators - Controller Faults

An All Controller Faults screen will be displayed. This screen displays the faults stored within each of the controllers. The All Controller Faults screen lists: • The Name of the Controller - Identifies the controller where the fault code is stored.

• Fault Code Identification - A numerical fault code identifier.

• Fault Code Description - A brief text description of the fault.

• Fault Code Status - Lists the fault code as: Active - This type of fault is currently causing a problem with machine operation.

Not Active - This type of fault is not currently a problem to the machine operation.

Print Information The Print Information Electronic Service Tool screen.

button is used to print the controller information shown on the

Note: An appropriate print driver must be installed on the Electronic Service Tool laptop computer and the computer must be connected to the printer to allow the print function to operate.

Refresh The Refresh button is used to update the information on the screen. Left click Refresh button to update the screen information.

on the

XB07A034-6

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CX-B Excavators - Controller Faults

Exit The Exit button is used to close the All Controller Faults window. Left click

the Exit

button.

Left Click Mouse On: Exit

XB07A034-5

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Electronic Service Tool

6 CX-B Excavators - Monitor and Logging

©2007 CNH America LLC

CX-B Excavators - Monitor and Logging

CX-B Excavator Electronic Service Tool Section 1: Connections Electronic Service Tool Connection Points The Electronic Service Tool (EST) programming/diagnostic connectors are located behind the operator’s seat (under the removable cover).

20A

10A

15A

10A

20A

10A 15A

10A

20A

5A

10A

30A

10A

20A

10A

15A

10A 15A

10A

20A

15A

15A

2

1 5A

20A 10A

30A

10A

10A

2

1

0211

8

6-2

3800

Item

DSD

BA

SE

CA

L LE VE

ON

3

Description

1

Programming/Diagnostic Connector - Used to connect the Electronic Service Tool to the Machine Control Module (MCM). Programming/diagnostic cables required for this connection: • PC to Adapter Cable (380000602 or CAS2580A) • Interconnection Adapter Cable (380002118)

2

Programming/Diagnostic Connector - Used to connect the Electronic Service Tool to the Engine Control Module (ECM) for controller hardware identification and controller fault reading.

Programming/diagnostic cables required for this connection: • PC to Adapter Cable (380000602 or CAS2580A) • Protocol Adapter (380001216 or CAS2578A) • Vehicle to Protocol Adapter Cable (380000099 or CAS2597A)

3

Diagnostic Connector/ECM Location - Located behind operator’s seat, under removable cover.

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CX-B Excavators - Monitor and Logging

Connector Selection Screen The Vehicle Connector Selection screen is used to match the diagnostic connection on the vehicle to the Electronic Service Tool information and screen functions. Each diagnostic connection is used to communicate with specific controllers.

Important: The diagnostic connector selected from this screen must match the actual diagnostic connection on the vehicle to allow communication with individual controllers.

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CX-B Excavators - Monitor and Logging

Section 2: Monitor Screen The Tool Bar can be used to view the Monitor screen.

XB07A001-1

Place the cursor arrow

over the Monitor

button in the Tool Bar. Left click the Monitor button.

Important: This operation requires the Machine Diagnostic Connector selection from the Vehicle Connector Selection screen. The EST must be connected to the Machine Diagnostic Connector.

Left Click Mouse On: Monitor

XB07A006-1

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CX-B Excavators - Monitor and Logging

The Monitor screen will be displayed.

• The Monitor window is used to view data value inputs (parameters) to the connected controller (Machine Control Module shown).

XB07A006-4

The Change Parameter Selections is used to select parameters from a list for viewing. Left click Change Parameter Selections button.

the

Left Click Mouse On: Change Parameter Selections

XB07A006-3A

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CX-B Excavators - Monitor and Logging

The Change View Parameters screen will be displayed. The Change View Parameters screen is used to set up items (parameters) for viewing on the Monitor screen.

2

1

3

4

5

6 7

9

8 XB07A006-2

6-

Item

Description

1

Parameter List - Contains the parameters (items) on the vehicle such as a sensor signal, switch, or a computation done by a controller that can be monitored. These parameters can be viewed dynamically (during vehicle operation).

2

Source - The controller which will use the parameter data displayed.

3

Function - Used to categorize the parameters. This is useful when more than one controller is involved in an operation (i.e.: engine operation may be tied to various controllers - engine, armrest (operator controls), instrumentation (display), etc.). This helps the EST user, group the parameter functions such as transmission, hydraulics, engine, speed, etc. when comparing similar operations at different locations on the machine. If only one controller is present, this column will be blank.

4

Reference - A unique number that is independent of the EST operating system language. It can be used to help identify a specific parameter. This simplifies the communication process and helps product support personnel identify items more quickly. The Reference Identifier can also be used (on some vehicles) to link a parameter value to the vehicle schematic if the Reference Identifier is assigned on the schematic.

5

View List - Displays the parameter(s) the user has selected to monitor (view).

Add

Add Button - Used to move a parameter from the Parameter List to the View List.

7-

Remove Button - Used to remove a parameter from the View List.

8-

Remove All Button - Used to remove all parameters from the View List.

9-

Exit Button - Used to return to the Monitor screen after the View List selections are complete.

6-6

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CX-B Excavators - Monitor and Logging

Add Item to Parameter View List To select a parameter for placement on the View List: 1. Place the cursor arrow

over the item.

2. Left click the parameter name. As the name of the parameter is selected, it will be highlighted (darkened).

Add 3. Left click the Add button to move the parameter to the View List.

4. Select items from the Parameter List for viewing until the View List contains the desired parameters, Left Click Mouse On: Parameter Name > Add

XB07A004-16

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CX-B Excavators - Monitor and Logging

Remove Item From Parameter View List If a selected parameter needs to be removed from the View List: 1. Place the cursor arrow

over the item.

2. Left click the parameter name. As the name of the parameter is selected, it will be highlighted (darkened).

3. Left click the Remove button to remove the parameter from the View List.

Left Click Mouse On: Parameter Name > Remove

XB07A004-1

When all of the desired parameters are selected, place the cursor arrow Left click the Exit button.

over the Exit

button.

Left Click Mouse On: Exit

XB07A006-5

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CX-B Excavators - Monitor and Logging

The Monitor screen will be displayed. The Monitor screen is used to view the selected parameters. As the individual items are operated, data values displayed will change to indicate operation.

1 11

5

2

10 3

7

8

9

4

Item

Description Change Parameter Selections Button - Used to open the Change View Parameters screen. The displayed list can be edited from the Change View Parameters screen.

1-

Log Parameter Selections Button - Used to log Monitor screen data (1-16 Monitor screen items) to a file on the Electronic Service Tool (EST) for analysis. The log file information can be viewed at a later time using a spreadsheet or a text editing program. Log files are useful when additional diagnostic support is required. The log file can be emailed to support personnel for analysis.

2-

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6

3

Reference - A unique number that is independent of the EST operating system language. When available, it can be used to help identify a specific parameter.

4

Data Description - The parameter selected such as a sensor signal, switch, or a computation done by a controller that was selected.

5

Data Value - Displays the reading used by the controller. As the individual items are operated, the data values displayed will change to indicate operation.

6

Data Units - Displays what units the values are measured in (RPM, Hz, etc.).

7

Status of Data - Indicates if the measured value is available for display. If an individual item is not available for display the Status of Data will read NOT UPDATED.

8

Source - The controller which will use the parameter data that is displayed.

9

Function - Used to categorize the parameters. This is useful when more than one controller is involved in an operation (i.e.: engine operation may be tied to various controllers - engine, operator controls, instrumentation (display), etc.). This helps group the parameter functions such as transmission, hydraulics, engine, etc. when comparing similar operations at different locations on the machine. If only one controller is present, this column will be blank.

10

Save File - Allows a parameter list file to be saved.

11

Open File - Allows stored parameter list files to be opened.

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CX-B Excavators - Monitor and Logging

Column Width Column width can be adjusted by placing the cursor arrow over the column margin until it changes to , then left click and drag the column to the desired width.

Left Click Mouse On: Column Margin

1

XB07A006-7

2

XB07A004-11

Item

6-10

Description

1

Column Margin - Left click and drag the column margin to the desired width to display text.

Release the margin when the column width displays as desired.

2

Displayed Text - As the column margin is moved, hidden text is displayed.

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Column Sorting The list of parameters displayed on the screen can be sorted (Data Units shown) by left clicking any column title.

on

Left Click Mouse On: Column Title

1

XB07A004-6

2

IE06C002-5

Item

Description

1

Column Titles - Reference, Data Description, Data Units, Status of Data, Source, Function

2

Column after Sorting - Parameters (with like units) are grouped together after the column is sorted.

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CX-B Excavators - Monitor and Logging

Save File If a list of parameters is found to be useful in diagnosing and repairing a fault, the parameter list can be saved to be used another time. To save a list of parameters: 1. Place the cursor arrow

over the Save File

button.

2. Left click on the Save File button.

Left Click Mouse On: Save File

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A Choose Parameter List File Name screen will display. A file name can be entered in the File Name field.

1. Place the cursor arrow

over the File Name field and left click the mouse in the File Name area.

2. Once the cursor is placed in the File Name area, a name can be entered with the Electronic Service Tool keyboard.

3. Left click the Save

button.

Left Click Mouse On: Save

1

XB07A006-8

Item 1

87645003

Description File Name Field

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Open File To retrieve (re-use/open) a saved parameter list: 1. Place the cursor arrow

over the Open File

button.

2. Left click on the Open File button.

Left Click Mouse On: Open File

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A Choose Parameter List File Name screen will display. If the desired file is in the directory specified by the Electronic Service Tool, the name of the file will be displayed.

1. Place the cursor arrow

over the File Name and left click the file name.

2. As the name of the file is selected, it will be highlighted (darkened).

3. Left click the Open button.

Left Click Mouse On: Open

XB07A006-9

The parameter list file will open and be displayed in the Monitor screen.

XB07A006-10

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Parameter Update Rate If the Electronic Service Tool updates the Monitor screen display faster or slower than desired, it can be adjusted. Left click the View pull down menu, the Parameter Update Rate selection, and the desired update rate selection. The Monitor screen display update rate can be set at: • Immediate • 0.5 Seconds • 1 Second • 2 Seconds • 5 Seconds Left Click Mouse On: View > Parameter Update Rate > Immediate

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Types of Measurement — Units The Electronic Service Tool is capable of displaying in Metric or English units. Left click down menu, Types of Measurement selection, and 46

the View pull

Metric/English selection.

Left Click Mouse On:

View > Types of Measurement > Metric

XB07A006-12

As the change in displayed units is selected an Electronic Service Tool dialog box will display “This action will cause the Service Tool to reconfigure for operation on a new measurement type.” Place the OK cursor arrow over the OK button and then left click the OK button.

Note: The Electronic Service Tool will close and reopen the vehicle application as the OK button is selected.

Left Click Mouse On: OK

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Section 3: Parameter Logging The Log Parameter Selections Log Parameter Selections button is used to record vehicle data to the Electronic Service Tool hard disk drive. Selected parameter values can be recorded (logged) while the machine is in operation and saved to a log file. The log file information can be viewed using a spreadsheet or a text editing program.

• Log files are useful when additional diagnostic support is required. The log file can be emailed to support personnel for analysis.

• Log files display in a similar manner when viewed using a spreadsheet or text editing program.

1

XB07A004-5

Item 1-

6-18

Log Parameter Selections

Description Log Parameter Selections Button - Used to open/display the Logging Start/Stop menu.

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Log Files File Logging is used to log data (1-16 items) to a file. The log file information can be viewed using a spreadsheet or a text editing program and analyzed by support personnel who were not present at the time the record was taken.

3 1 2

XB07A003-3

Item

Description Used to select Parameters for viewing/logging on the Monitor screen.

Between 1 and 16 Parameters may be selected prior to the time the Log function button becomes activated and the Start/Stop menu is displayed.

1

2 Used to open/display the Start/Stop menu.

Log Parameter Selections

Start/Stop Menu

3 Start

Stop

Mark

Settings

Save

Exit

87645003

Status Logging...

Start: Used to Start the logging session.

Settings: Used to open the Log Parameter Settings screen. This screen provides: • Start-Stop-Trigger Mode and Post-Trigger Mode Selection • Sampling Rate Selection • Maximum File Size Selection • A Logging Instructions Button Stop: Used to Stop the logging session.

Save: Used to Save the logging session to a file that can be viewed using a spreadsheet or a text editing program.

Mark: Used to place a sequential numeric marker (1, 2, 3, etc.) at a point on the logging session file. This marker can be used to identify a specific point during the logging session.

Exit: Used to close the Start/Stop menu.

Status: Displays current logging action (Logging.../Logging Stopped)

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Log Parameter Settings The Log Parameter Settings screen provides: • Log Mode Selection - Used to select Start-Stop-Trigger Mode or Post-Trigger Mode operation • Adjustment for the log files - Used to select log Sampling Rate and the log file Disk Space Allocation • Instructions Button - Used to view Log Parameter Selections operation instructions.

1

2

XB07A007-7

Item

1-

Start-Stop-Trigger Mode Post-Trigger Mode

2-

6-20

Instructions

Description Start-Stop-Trigger Mode Start-Stop-Trigger Mode Logging data will begin when the Start button is selected and stop when the Stop button is selected (or when the maximum file size is reached). Stop EST logging before saving the data file.

Post-Trigger Mode Post-Trigger Mode Logging data will begin when the logging function is activated. When the logged data file reaches maximum size the Electronic Service Tool (EST) will replace the oldest data in the file with new data. Stop EST logging before saving the data file.

Used to open/display the Log Parameter Setting Instructions. Refer to these instructions for current information concerning the Log Parameter Selections function.

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Logging Parameters Use the Log Parameter Selections Log Parameter Selections button to display the Start/Stop Menu. Left click the Log Parameter Selections button. As the button is selected, the Start/Stop Menu will display.

Start Left click the Start Start button. As the button is selected, the Electronic Service Tool will begin logging information related to the parameters displayed on the screen.

Left Click Mouse On: Log Parameter Selections > Start

1 2

XB07A004-3

Item 1-

Log Parameter Selections

2-

87645003

Start

Description Log Parameter Selections Button - Used to open/display the Logging Start/Stop menu.

Start Button - Used to begin the Logging session.

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Status: Logging...

• The Start button will become inactive.

• The Stop button will become active.

• The Status area of the screen indicates: Logging...

1

2

XB07A004-4

Item 1-

Stop

Description Stop Button - Used to stop the logging session.

Status

2-

6-22

Logging...

Status - Displays Electronic Service Tool current logging status.

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Marking the Log File The Mark button is used while the Electronic Service Tool is logging data. Each time the Mark Mark button is selected the log file will be marked to indicate when the marked button was pressed.

• The Mark button can be used to mark a location on the log file when the vehicle was exhibiting a particular symptom. The mark on the file will be used to identify points of the log file requiring review.

• The Mark button can be used multiple times if necessary.

Left Click Mouse On: Mark

1

IE07A010-5

Item 1-

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Mark

Description Mark Button - The Mark button can be used to mark a location on the log file when the vehicle was exhibiting a particular symptom. The mark on the file will be used to identify points of the log file requiring review.

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Stopping the Log Session Left click the Stop logging information.

Stop

button. As the button is selected, the Electronic Service Tool will stop

Note: The logging session must be stopped before the log file can be saved or viewed.

Left Click Mouse On: Stop

1

IE07A010-4

Item 1-

6-24

Stop

Description Stop Button - Used to stop the logging session.

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Saving the Log File Left click

the Save

Save

button.

Note: The logging session must be stopped before the log file can be saved or viewed.

Left Click Mouse On: Save

2 1

XB07A011-1

Item 1-

Save

Description Save Button - Used to save the log file to the Electronic Service Tool hard drive storage disk.

Status

2-

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Logging...

Status - Displays Electronic Service Tool current logging status.

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CX-B Excavators - Monitor and Logging

As the Save button is selected, the Electronic Service Tool will display a Choose Log Data File Name screen.

1. Place the cursor arrow

over the File Name field and left click the mouse in the File Name area.

2. Enter a file name with the keyboard.

3. Left click the Save

Save

button.

Left Click Mouse On: Save

1

2 3 4

XB07A013-1

Item

3-

6-26

Description

1

Save In: - Storage location for the file on the Electronic Service Tool hard drive storage disk.

2

File Name Field- Enter the desired name for the file.

Save

Save Button - Used to save the log file to the Electronic Service Tool hard drive storage disk.

4

File Type - Indicates how the file will be saved (text file type shown).

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Exit Use the Exit Exit button to close the Start/Stop Menu. Left click selected, the Start/Stop Menu will close.

the Exit button. As the button is

Left Click Mouse On: Exit

1

XB07A013-7

Item 1-

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Exit

Description Exit Button - Used to close the Start/Stop Menu.

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Viewing the Log File The log file can be viewed using a spread sheet or a text editing program.

• The Notepad text editing program can be used to view the log file. Double click the log file name, to open the log file (text files automatically open using the Notepad text editing program).

Double Click Mouse On: Log File Name The log file will be displayed using the Notepad text editing program (available on the EST computer).

1

2

3

XB07A013-9

Item

6-28

Description

1

Date the Log file was saved to the Electronic Service Tool hard drive storage disk.

2

Parameters Displayed on the Screen • Time (in seconds) when the file was marked.

• Mark - Sequence (1, 2, 3, etc.) when the file was marked by the EST user.

• Battery Charged (Yes or No) • Battery Voltage (in mV) • Key Switch (On or Off) • Fuel Level Percent (%) • Fuel Level Sensor Resistance (in Ohms) • Fuel Level Sensor Voltage (signal value in mV) • Fuel Temperature (degrees F) • EST Connection Status (function)

3

Parameter Values from Sample (Mark #8 Above Shown) • Time (8 seconds) when the file was marked.

• Mark - Sequence (5) when the file was marked by the EST user.

• Battery Charged (No) • Battery Voltage (489 mV) • Key Switch (On) • Fuel Level Percent (27%) • Fuel Level Sensor Resistance (61 Ohms) • Fuel Level Sensor Voltage (1889 mV) • Fuel Temperature (73.4 degrees F) • EST Connection Status (blank/no value)

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CX-B Excavators - Monitor and Logging

Section 4: Monitor - Engine Control Unit The Tool Bar can be used to view the Monitor screen.

XB07A001-1

Place the cursor arrow

over the Monitor

button in the Tool Bar. Left click the Monitor button.

Important: This operation requires the Engine Diagnostic Connector selection from the Vehicle Connector Selection screen. The EST must be connected to the Engine Diagnostic Connector.

Left Click Mouse On: Monitor

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CX-B Excavators - Monitor and Logging

The Monitor screen will be displayed.

• The Monitor window is used to view data value inputs (parameters) to the connected controller (ECM shown).

Change Parameter Selections is used to select parameters from a list for viewing. Left click Change Parameter Selections button.

the

Left Click Mouse On: Change Parameter Selections

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The Change View Parameters screen will be displayed. The Change View Parameters screen is used to set up items (parameters) for viewing on the Monitor screen.

2

1

3

4

5

6 7

9

8 IE06A016-4

Item

Description

1

Parameter List - Contains the parameters (items) on the vehicle such as a sensor signal, switch, or a computation done by a controller that can be monitored. These parameters can be viewed dynamically (during vehicle operation).

2

Source - The controller which will use the parameter data displayed.

3

Function - Used to categorize the parameters. This is useful when more than one controller is involved in an operation (i.e.: engine operation may be tied to various controllers - engine, armrest (operator controls), instrumentation (display), etc.). This helps the EST user, group the parameter functions such as transmission, hydraulics, engine, speed, etc. when comparing similar operations at different locations on the machine.

4

Reference - A unique number that is independent of the EST operating system language. It can be used to help identify a specific parameter. This simplifies the communication process and helps product support personnel identify items more quickly. The Reference Identifier can also be used (on some vehicles) to link a parameter value to the vehicle schematic if the Reference Identifier is assigned on the schematic.

5

View List - Displays the parameter(s) the user has selected to monitor (view).

6-

Add

Add Button - Used to move a parameter from the Parameter List to the View List.

7-

Remove Button - Used to remove a parameter from the View List.

8-

Remove All Button - Used to remove all parameters from the View List.

9-

Exit Button - Used to return to the Monitor screen after the View List selections are complete.

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Add to Parameter View List To select a parameter for placement on the View List: 1. Place the cursor arrow

over the item.

2. Left click the parameter name. As the name of the parameter is selected, it will be highlighted (darkened).

Add 3. Left click the Add button to move the parameter to the View List.

4. Select items from the Parameter List for viewing until the View List contains the desired parameters, Left Click Mouse On: Parameter Name > Add

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Remove Item From Parameter View List If a selected parameter needs to be removed from the View List: 1. Place the cursor arrow

over the item.

2. Left click the parameter name. As the name of the parameter is selected, it will be highlighted (darkened).

3. Left click the Remove button to remove the parameter from the View List.

Left Click Mouse On: Parameter Name > Remove

IE06C002-1

When all of the desired parameters are selected, place the cursor arrow Left click the Exit button.

over the Exit

button.

Left Click Mouse On: Exit

IE06C002-2

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The Monitor screen will be displayed. The Monitor screen is used to view the selected parameters. As the individual items are operated, data values displayed will change to indicate operation.

1 11

5

2

10 3

6

7

8

9

4

XB07A030-3

Item

Change Parameter Selections Button - Used to open the Change View Parameters screen. The displayed list can be edited from the Change View Parameters screen.

1-

Log Parameter Selections Button - Used to log Monitor screen data (1-16 Monitor screen items) to a file on the Electronic Service Tool (EST) for analysis. The log file information can be viewed at a later time using a spreadsheet or a text editing program. Log files are useful when additional diagnostic support is required. The log file can be emailed to support personnel for analysis.

2-

6-34

Description

3

Reference - A unique number that is independent of the EST operating system language. It can be used to help identify a specific parameter.

4

Data Description - The parameter selected such as a sensor signal, switch, or a computation done by a controller that was selected.

5

Data Value - Displays the reading used by the controller. As the individual items are operated, the data values displayed will change to indicate operation.

6

Data Units - Displays what units the measured values are displayed in (RPM, Hz, etc.).

7

Status of Data - Indicates if the measured value is available for display. If an individual item is not available for display the Status of Data will read NOT UPDATED.

8

Source - The controller which will use the data of the parameter that is displayed.

9

Function - Used to categorize the parameters. This is useful when more than one controller is involved in an operation (i.e.: engine operation may be tied to various controllers - engine, operator controls, instrumentation (display), etc.). This helps group the parameter functions such as transmission, hydraulics, engine, etc. when comparing similar operations at different locations on the machine.

10

Save File - Allows a parameter list file to be saved.

11

Open File - Allows stored parameter list files to be opened.

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Save File If a list of parameters is found to be useful in diagnosing and repairing a fault, the list can be saved to be used another time. To save a list of parameters: 1. Place the cursor arrow

over the Save File

button.

2. Left click on the Save File button.

Left Click Mouse On: Save File

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A Choose Parameter List File Name screen will display. A file name can be entered in the File Name field.

1. Place the cursor arrow

over the File Name field and left click the mouse in the File Name area.

2. Once the cursor is placed in the File Name area, a name can be entered with the Electronic Service Tool keyboard.

3. Left click the Save

button.

Left Click Mouse On: Save

1

XB07A030-9

Item 1

6-36

Description File Name Field

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Open File To retrieve (re-use/open) a saved parameter list: 1. Place the cursor arrow

over the Open File

button.

2. Left click on the Open File button.

Left Click Mouse On: Open File

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CX-B Excavators - Monitor and Logging

A Choose Parameter List File Name screen will display. If the desired file is in the directory specified by the Electronic Service Tool, the name of the file will be displayed.

1. Place the cursor arrow

over the File Name and left click the file name.

2. As the name of the file is selected, it will be highlighted (darkened).

3. Left click the Open button.

Left Click Mouse On: Open

XB07A030-11

The parameter list file will open and be displayed in the Monitor screen.

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CX-B Excavators - Monitor and Logging

Section 5: Parameter Logging The Log Parameter Selections Log Parameter Selections button is used to record vehicle data to the Electronic Service Tool hard disk drive. Selected parameter values can be recorded (logged) while the machine is in operation and saved to a log file. The log file information can be viewed using a spreadsheet or a text editing program.

• Log files are useful when additional diagnostic support is required. The log file can be emailed to support personnel for analysis.

• Log files display in a similar manner when viewed using a spreadsheet or text editing program.

1

XB07A030-15

Item 1-

Log Parameter Selections

87645003

Description Log Parameter Selections Button - Used to open/display the Logging Start/Stop menu.

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CX-B Excavators - Monitor and Logging

Log Files Monitor File Logging is used to log data (1-16 items) to a file. The log file information can be viewed using a spreadsheet or a text editing program and analyzed by support personnel who were not present at the time the record was taken.

3 1 2

XB07A030-16

Item

Description Used to select Parameters for viewing/logging on the Monitor screen.

Between 1 and 16 Parameters may be selected prior to the time the Log function button becomes activated and the Start/Stop menu is displayed.

1

2 Used to open/display the Start/Stop menu.

Log Parameter Selections

Start/Stop Menu

3 Start

Stop

Mark

Settings

Save

Exit

6-40

Status Logging...

Start: Used to Start the logging session.

Settings: Used to open the Log Parameter Settings screen. This screen provides: • Start-Stop-Trigger Mode and Post-Trigger Mode Selection • Sampling Rate Selection • Maximum File Size Selection • A Logging Instructions Button Stop: Used to Stop the logging session.

Save: Used to Save the logging session to a file that can be viewed using a spreadsheet or a text editing program.

Mark: Used to place a sequential numeric marker (1, 2, 3, etc.) at a point on the logging session file. This marker can be used to identify a specific point during the logging session.

Exit: Used to close the Start/Stop menu.

Status: Displays current logging action (Logging.../Logging Stopped)

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Logging Parameters Use the Log Parameter Selections Log Parameter Selections button to display the Start/Stop Menu. Left click the Log Parameter Selections button. As the button is selected, the Start/Stop Menu will display.

Start Left click the Start Start button. As the button is selected, the Electronic Service Tool will begin logging information related to the parameters displayed on the screen.

Left Click Mouse On: Log Parameter Selections > Start

1 2

XB07A030-17

Item 1-

Log Parameter Selections

2-

87645003

Start

Description Log Parameter Selections Button - Used to open/display the Logging Start/Stop menu.

Start Button - Used to begin the Logging session.

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CX-B Excavators - Monitor and Logging

Status: Logging...

• The Start button will become inactive.

• The Stop button will become active.

• The Status area of the screen indicates: Logging...

1

2

XB07A030-18

Item 1-

Stop

Description Stop Button - Used to stop the logging session.

Status

2-

6-42

Logging...

Status - Displays Electronic Service Tool current logging status.

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Marking the Log File The Mark button is used while the Electronic Service Tool is logging data. Each time the Mark button is selected the log file will be marked to indicate when the marked button was pressed.

Mark

• The Mark button can be used to mark a location on the log file when the vehicle was exhibiting a particular symptom. The mark on the file will be used to identify points of the log file requiring review.

• The Mark button can be used multiple times if necessary.

Left Click Mouse On: Mark

1

XB07A030-19

Item 1-

87645003

Mark

Description Mark Button - The Mark button can be used to mark a location on the log file when the vehicle was exhibiting a particular symptom. The mark on the file will be used to identify points of the log file requiring review.

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CX-B Excavators - Monitor and Logging

Stopping the Log Session Left click the Stop logging information.

Stop

button. As the button is selected, the Electronic Service Tool will stop

Note: The logging session must be stopped before the log file can be saved or viewed.

Left Click Mouse On: Stop

1

XB07A030-20

Item 1-

6-44

Stop

Description Stop Button - Used to stop the logging session.

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Saving the Log File Left click

the Save

Save

button.

Note: The logging session must be stopped before the log file can be saved or viewed.

Left Click Mouse On: Save

2 1

IXB07A030-21

Item 1-

Save

Description Save Button - Used to save the log file to the Electronic Service Tool hard drive storage disk.

Status

2-

87645003

Logging Stopped

Status - Displays Electronic Service Tool current logging status.

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CX-B Excavators - Monitor and Logging

As the Save button is selected, the Electronic Service Tool will display a Choose Log Data File Name screen.

1. Place the cursor arrow

over the File Name field and left click the mouse in the File Name area.

2. Enter a file name with the keyboard.

3. Left click the Save

Save

button.

Left Click Mouse On: Save

1

2 3 4

XB07A030-22

Item

3-

6-46

Description

1

Save In: - Storage location for the file on the Electronic Service Tool hard drive storage disk.

2

File Name Field- Enter the desired name for the file.

Save

Save Button - Used to save the log file to the Electronic Service Tool hard drive storage disk.

4

File Type - Indicates how the file will be saved (text file type shown).

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Exit Use the Exit Exit button to close the Start/Stop Menu. Left click selected, the Start/Stop Menu will close.

the Exit button. As the button is

Left Click Mouse On: Exit

1

XB07A030-23

Item 1-

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Exit

Description Exit Button - Used to close the Start/Stop Menu.

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CX-B Excavators - Monitor and Logging

Viewing the Log File The log file can be viewed using a spread sheet or a text editing program.

• The Notepad text editing program can be used to view the log file. Double click the log file name, to open the log file (text files automatically open using the Notepad text editing program).

Double Click Mouse On: Log File Name The log file will be displayed using the Notepad text editing program (available on the EST computer).

1 2

3

IE06C005-1

Item

6-48

Description

1

Date the Log file was saved to the Electronic Service Tool hard drive storage disk.

2

Parameters Displayed on the Screen • Time (in seconds) when the file was marked.

• Battery Voltage (from the Ignition terminal of the key switch) • Battery Voltage (from the Main Relay terminal) • Ignition Key Switch (On or Off) • Starter Key Switch (On or Off) • Coolant Temperature (in °F) • Engine Mode (Blank, Wait, Fuel) • Engine Speed (current Engine RPM) • Engine Speed Command (Throttle Position) • Oil Pressure (in PSI)

3

Parameter Values from Sample (Mark #8 Above Shown) • Time - 0:05 (5 seconds after logging the file was started) • Battery Voltage - 28.3 VDC • Battery Voltage - 27.8 VDC • Ignition Key Switch - On • Ignition Key Switch - Off • Coolant Temperature - 183.2 °F) • Engine Mode - Fuel Mode • Engine Speed - 897 RPM • Engine Speed Command - 900 RPM • Oil Pressure 60.32 PSI

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Electronic Service Tool

7 CX-B Excavators - Additional Tools

©2007 CNH America LLC

CX-B Excavators - Additional Tools

CX-B Excavator Electronic Service Tool Section 1: Connections Electronic Service Tool Connection Points The Electronic Service Tool (EST) programming/diagnostic connectors are located behind the operator’s seat (under the removable cover).

20A

10A

15A

10A

20A

10A 15A

10A

20A

5A

10A

30A

10A

20A

10A

15A

10A 15A

10A

20A

15A

15A

2

1 5A

20A 10A

30A

10A

10A

2

1

0211

8

7-2

3800

Item

DSD

BA

SE

CA

L LE VE

ON

3

Description

1

Programming/Diagnostic Connector - Used to connect the Electronic Service Tool to the Machine Control Module (MCM). Programming/diagnostic cables required for this connection: • PC to Adapter Cable (380000602 or CAS2580A) • Interconnection Adapter Cable (380002118)

2

Programming/Diagnostic Connector - Used to connect the Electronic Service Tool to the Engine Control Module (ECM) for controller hardware identification and controller fault reading.

Programming/diagnostic cables required for this connection: • PC to Adapter Cable (380000602 or CAS2580A) • Protocol Adapter (380001216 or CAS2578A) • Vehicle to Protocol Adapter Cable (380000099 or CAS2597A)

3

Diagnostic Connector/ECM Location - Located behind operator’s seat, under removable cover.

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Connector Selection Screen The Vehicle Connector Selection screen is used to match the diagnostic connection on the vehicle to the Electronic Service Tool information and screen functions. Each diagnostic connection is used to communicate with specific controllers.

Important: The diagnostic connector selected from this screen must match the actual diagnostic connection on the vehicle to allow communication with individual controllers.

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Section 2: Additional Tools - Machine Control Module The Additional Tools screen allows access to: • The Renesas MCM Download Tool The tool bar can be used to view the Additional Tools screen.

XB07A001-1

Place the cursor arrow over the Additional Tools Tools button.

button in the Tool Bar. Left click

the Additional

Important: This operation requires the Machine Diagnostic Connector selection from the Vehicle Connector Selection screen. The EST must be connected to the Machine Diagnostic Connector.

Left Click Mouse On: Additional Tools

XB07A027-1

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Renesas MCM Download Tool Left click

Start the Renesas MCM Download Tool

Start the Renesas MCM Download Tool

button.

Left Click Mouse On: Start the Renesas MCM Download Tool

XB07A027-2

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CX-B Excavators - Additional Tools

MCM Diagnostic Connector When the Renesas MCM Download Tool is selected an MCM Controller Cable Switch Information screen will display.

1. Check the position of the switches on the EST Interconnection Adapter Cable (380002118) as shown on the screen.

2. Shut Off the ignition key switch before changing the switch positions. Allow enough time for the MCM controller to power down before changing switch positions.

3. Place the switches as shown on the screen.

4. Turn On the ignition key switch.

Note: When the ignition key switch is placed in the On position the monitor screen display will be blank. The company logo will not display during this procedure.

Place the cursor arrow

over the OK

OK

button and left click the OK button.

Left Click Mouse On: OK

CA

LL

EV

EO

N

SE BA

DS D

11 8

00 2

38 0

208007-19

XB07A027-3

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June 2007

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CX-B Excavators - Additional Tools

FDT Simple Interface The FDT Simple Interface screen has been adapted for use with the Electronic Service Tool in this application to download the operating program to the MCM Controller.

• The FDT Simple Interface requires the EST user to make minimal selections to successfully download to the controller.

Place the cursor arrow button.

over the Program Flash

Program Flash

button and left click the Program Flash

Left Click Mouse On: Program Flash

2

3 1

XB07A027-4

Item 1-

2-

3-

87645003

Description

Program Flash

Program Flash - Used to start the download process.

Back to Project

Back to Project - This button is not used in the EST operation for the CX-B Excavator.

• If this button is selected, use the Close button to close the screen displayed and restart the download process.

Exit - Used to close the FDT Simple Interface screen when the program download is completed.

June 2007

7-7

CX-B Excavators - Additional Tools

Program Download and Disconnect Monitor programming progress on the screen. When the program download is complete, place the cursor arrow over the Disconnect Disconnect button and left click the Disconnect button.

Left Click Mouse On: Disconnect

7-8

June 2007

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CX-B Excavators - Additional Tools

Monitor progress on the screen. The Electronic Service Tool will Disconnect from the MCM Controller. Place the cursor arrow over the Exit button and left click the Exit button.

Left Click Mouse On: Exit

XB07A027-7

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June 2007

7-9

CX-B Excavators - Additional Tools

MCM Diagnostic Connector When the Exit display.

button is selected an MCM Controller Cable Switch Information screen will

1. Check the position of the switches on the EST Interconnection Adapter Cable (380002118) as shown on the screen.

2. Shut Off the ignition key switch before changing the switch positions. Allow enough time for the MCM controller to power down before changing switch positions.

3. Place the switches as shown on the screen.

4. Turn On the ignition key switch.

Place the cursor arrow

over the OK

OK

button and left click the OK button.

Important: After completion of the software installation, the engine must be operated to allow communication between the Machine Control Module (MCM) and the Engine Control Module (ECM). Operate the engine momentarily to complete this process.

If the engine is not operated after the software installation, a fault code will be recorded in the ECM memory.

Left Click Mouse On: OK

EO

N

EV

LL

CA SE BA

8

DS D

11

02

00

38

208007-10

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June 2007

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CX-B Excavators - Additional Tools

Section 3: Additional Tools - Engine Control Unit The Additional Tools screen allows access to: • The Engine Download Tool - Isuzu EMPS The tool bar can be used to view the Additional Tools screen.

XB07A001-1

Place the cursor arrow over the Additional Tools Tools button.

button in the Tool Bar. Left click

the Additional

Important: This operation requires the Engine Diagnostic Connector selection from the Vehicle Connector Selection screen. The EST must be connected to the Engine Diagnostic Connector.

Left Click Mouse On: Additional Tools

XB07A031-1

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June 2007

7-11

CX-B Excavators - Additional Tools

The Additional Tools screen will display.

XB07A031-3

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June 2007

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CX-B Excavators - Additional Tools

Section 4: Connections - Isuzu EMPS Communication Adapters — EMPS Adapter Cable Identification Select the appropriate programming/diagnostic cable(s) and adapter(s).

4

2 DC IN1

DC IN2

3 RS-232C

ECM

POWER

FUSE

ON

1

OFF

380002727

380002724

5

7

909006-00

6 380002726

380002725

Item

Description

1

Subscription Key - The Subscription Key is required to install and use the Electronic Service Tool programs. The Subscription Key gives the EST user authorization to program the excavator Engine Control Module (ECM).

2

Electronic Service Tool Laptop Computer - The EST computer is the user interface with the ECM while using the EMPS program.

3

EMPS/EST Protocol Adapter Box (380002727) - This adapter is used to connect/communicate from the Electronic Service Tool laptop computer to the engine controller.

4

AC Adapter Cable (380002724) - Allows the use of an AC power supply to power the EMPS/EST Protocol Adapter Box and ECM.

5

Battery Adapter Cable (380002725) - Allows the use of a battery power supply to power the EMPS/ EST Protocol Adapter Box and ECM.

6

EMPS/EST ECM Cable (380002726) - Used to connect from EMPS/EST Protocol Adapter Box to the ECM during programming procedures.

7

EMPS/EST RS232 Null Modem Cable (380002728) - Used to connect from the EST computer to the EMPS/EST Protocol Adapter Box during programming procedures.

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CX-B Excavators - Additional Tools

Connecting the ECM to the Electronic Service Tool Connect the Electronic Service Tool (EST) to the ECM using the following adapters and cables: • EMPS/EST RS232 Null Modem Cable (380002728) • EMPS/EST Protocol Adapter Box (380002727) • EMPS/EST ECM Cable (380002726) The Electronic Service Tool can be connected to the ECM on a bench (off the machine) or on the machine. The connection type (On the Machine/Off the Machine) does not affect ECM programming.

1

DC IN1

DATA SELECT POWER

READY

2 RS-232C

DC IN2

ECM POWER

READ

ON

WRITE

OFF

ECM

4 FUSE

POWER

ON OFF

4 3

5

909006-14

5

1

DC IN1

POWER

READY

RS-232C

DATA SELECT

ECM POWER

READ

ON

WRITE

OFF

ECM

DC IN2

FUSE

POWER

ON OFF

2

3

208007-32

Item

7-14

Description

1

EMPS/EST Protocol Adapter Box (380002727)

2

EMPS/EST RS232 Null Modem Cable (380002728)

3

EMPS/EST ECM Cable (380002726)

4

Power Supply • AC Adapter Cable (380002724) • Battery Adapter Cable (380002725)

5

Engine Control Module (ECM) June 2007

87645003

CX-B Excavators - Additional Tools

EMPS Protocol Adapter Box — Power Options The EMPS/EST Protocol Adapter Box (380002727) can be powered using an AC Adapter or a Battery Adapter Cable. Each cable has its own specific connection to the Protocol Adapter Box. Important: DO NOT connect more than one power supply adapter. Always cover the unused power supply connection point on the Protocol Adapter Box with the cover provided.

DC IN1

DC IN2

1

2 3

Item

Description

1

AC Adapter Power Supply Connection Point (DC IN2) - Use AC Adapter Cable (380002724) to provide power to the Protocol Adapter Box at this connection location.

2

Battery (vehicle) Adapter Power Supply Connection Point (DC IN1) - Use Battery Adapter Cable (380002725) to provide power to the Protocol Adapter Box at this connection location.

3

Power Supply Connection Point Cover - Used to cover the Power Supply Connection Point not currently in use. Covering the unused connection point prevents improper connections.

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CX-B Excavators - Additional Tools

Section 5: Start the Engine Download Tool - Isuzu EMPS The Engine Download Tool - Isuzu EMPS provides suppor t to the excavator Engine Control Module (ECM). The Electronic Service Tool provides ECM controller file download capability. Left click the Start The Engine Download Tool - Isuzu EMPS Start the Engine Download Tool - Isuzu EMPS button.

Left Click Mouse On: Start The Engine Download Tool - Isuzu EMPS

EP06A006

An EMPS (Engine Module Programming System) Flash Tool version screen will be displayed. Verify: • Hard Disk is selected as the Installation Directory.

Left click

the Next

button.

Left Click Mouse On: Next

1

Item 1

7-16

Description Hard Disk - Storage location for EMPS program on Electronic Service Tool computers.

June 2007

87645003

CX-B Excavators - Additional Tools

An EMPS (Flash Tool) screen will be displayed. Electronic Service Tool default power settings are set to prevent the EST computer from going to a Standby Mode and Hibernating when the EST program is installed.

• No action is required if the EST computer was purchased from CNH, the Electronic Service Tool power settings do not need to be modified. If the computer was purchased elsewhere, check the power settings and make adjustments if required. Refer to Desktop Power Settings information in this manual.

Left click

the OK

OK

button.

Left Click Mouse On: OK EMPS (Flash Tool) Reflashing takes a specific period of time. Check the following settings.

Select the Power Schemes tab in Power Options Properties dialog box and set the System Standby and System Hibernates settings to Never.

OK

The Electronic Service Tool will display a Process Menu screen. Each selection in the Process Menu will program the ECM in a specific way.

• ECM Reflash - This option should be selected when the ECM control program is suspected to have damaged/corrupted files. Reflashing the ECM will install the same information in the ECM as determined by the engine serial number.

• Injector Replacement - This option should be selected when an injector is replaced. This is used to provide information to the ECM to optimize engine fuel system performance.

• Replace ECM (same model) - This option should be selected when the ECM is replaced. This will install the same fuel calibration information in the ECM as was installed during the manufacturing process.

• Factory Setting - This option should be selected when the ECM control program is suspected to have damaged/corrupted files.

Left click

the appropriate Process Menu selection radio

Left Click Mouse On: Process Menu Item EMPS

button and then the Next

button.

> Next

Process Menu

Process Menu ECM Reflash Injector Replacement Replace ECM (same model) Factory Setting

Exit

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June 2007

Next

7-17

CX-B Excavators - Additional Tools

Section 6: ECM Reflash From the EMPS (Engine Module Programming System) Flash Tool version screen, left click Next button.

the

Left Click Mouse On: Next

EP06B012

An EMPS (Flash Tool) screen

will be displayed. Left click

the OK

OK

button.

• No action is required if the EST computer was purchased from CNH, the Electronic Service Tool power settings do not need to be modified. If the computer was purchased elsewhere, check the power settings and make adjustments if required. Refer to Desktop Power Settings information in this manual.

Left Click Mouse On: OK EMPS (Flash Tool) Reflashing takes a specific period of time. Check the following settings.

Select the Power Schemes tab in Power Options Properties dialog box and set the System Standby and System Hibernates settings to Never.

OK 909006-37

7-18

June 2007

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CX-B Excavators - Additional Tools

Left click

the ECM Reflash radio

button and then the Next

button.

Left Click Mouse On: ECM Reflash > Next EMPS

Process Menu

Process Menu ECM Reflash Injector Replacement Replace ECM (same model) Factory Setting

Exit

Next 909006-15

Connection Procedure Connect the Electronic Service tool. Left click

the Next

button.

Left Click Mouse On: Next EMPS

Connection Procedure

Connection Procedure 2

DC IN1

DATA SELECT POWER

READY

RS-232C

1

DC IN2

4

ECM POWER

READ

ON

WRITE

OFF

ECM

FUSE

POWER

ON OFF

4

3 1. Check the Power Switch - OFF. 2. Connect the RS232C cable.

3. Connect the ECM harness.

4. Connect the power/battery.

Exit

Next 909006-38

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CX-B Excavators - Additional Tools

Mode Select The Electronic Service Tool will display a Mode Select screen.

• Normally Update - This update is automatically based on the engine serial number. Use this selection for all ECM updates unless specifically directed by the manufacturer.

• Enforce Update - An arbitrary parts number is designated and updated. This mode of update is not used by the dealer. A password is required.

• Campaign Update - This is performed when a campaign is required by the manufacturer.

Left click

the Normally Update radio

button and then the Next

button.

Left Click Mouse On: Normally Update > Next EMPS

Mode Select

MODE SELECT Normally Update Standard option. Parts number to be updated is searched automatically based on current parts number.

Enforce Update Arbitrary parts number can be selected using special password which is provided by ISUZU MOTORS Limited.

Campaign Update Use this model when Equipment Manufacturer or ISUZU announces “Campaign Notice”.

Exit

Next 909006-01

The Electronic Service Tool will display an EMPS (Flash Tool) screen button.

. Left click

the OK

OK

• Prepare to update the ECM with an updated parts number. The updated number (when required) updated number (when required) will be displayed on the Electronic Service Tool screen.

Left Click Mouse On: OK EMPS (Flash Tool) Preparation Prepare a printed label with updated parts number.

Proceeed to the next step, the EST will assign an updated parts number.

OK 909006-39

7-20

June 2007

87645003

CX-B Excavators - Additional Tools

The Electronic Service Tool will display an EMPS (Flash Tool) screen.

• Select the vehicle manufacturer.

Left click the drop down list arrow to make a selection from the displayed list. The item will be highlighted (darkened) as the selection is made. Left click the OK button.

OK Left Click Mouse On: OK EMPS

EMPS (Flash Tool) Select the machine’s manufacturer and click OK. SUMITOMO OK

The Electronic Service Tool will display a Connection Confirmation screen. Review the connection status of the EST computer, EMPS/EST Protocol Adapter Box, ECM, and power supply/battery voltage.

• Communication Port - COM 1 is the Communication Port for all EST applications.

• Communication Speed - Note the communication speed selection.

Note: If a Port already open [8005] error message is displayed, refer to Communication Port Already Open on the following page.

Left click

the Next

button.

Left Click Mouse On: Next EMPS

Connection Confirmation

Connection Confirmation DC IN1

POWER

READY

RS-232C

DATA SELECT

ECM POWER

READ

ON

WRITE

OFF

ECM

FUSE

DC IN2

POWER

ON OFF

Setting of Communication Port Communications Port

Bit / sec:

38400

COM

1

(bps)

* Are the ECM, EMPS/EST Protocol Adapter Box and EST connected properly? * Do Not use battery/AC power supply at the same time. * Note the COM port setting, COM 1 is the setting for all EST applications. * Change the bit rate if necessary, the default value is 384000 bps).

Cancel

87645003

June 2007

Next

7-21

CX-B Excavators - Additional Tools

Communication Port Already Open The Electronic Service Tool may display a communication port error if the Com Port 1 is dedicated to another process. If the Port Already Open message is displayed: 1. Left click

the OK

OK

button.

2. Close the Engine Module Programming System (EMPS) program.

3. Close the Electronic Service Tool program.

4. Disconnect the EMPS/EST Protocol Adapter Box (380002727).

5. Shut down the Electronic Service Tool laptop computer and start the process again.

Left Click Mouse On: OK EMPS (Flash Tool) Port already open [8005] OK

The Electronic Service Tool will display a Confirmation of Switch screen. Check the switch settings on the EMPS/EST Protocol Adapter Box. The switches should be set as follows: • Data Select Switch - Read • ECM Power Switch - Off • Power Switch - Off Left click

the Next

button.

Left Click Mouse On: Next EMPS

Confirmation of Switch DATA SELECT

ECM POWER

READ

ON

WRITE

OFF

1

2

POWE

R

DC IN1

DC IN2

3 Confirmation of Switch Check the following conditions.

DATA SELECT switch ECM POWER switch POWER switch

RS-232C

: READ side : OFF : OFF

ECM

FUSE

POWER ON OFF

380002727

Next 909006-02

Item

7-22

Description

1

Data Select Switch

2

ECM Power Switch

3

Power Switch

June 2007

87645003

CX-B Excavators - Additional Tools

The Electronic Service Tool will display a Confirmation of Switch screen.

• Place the EMPS/EST Protocol Adapter Power switch in the On position. As the Power switch is placed in the On position, the Power LED should illuminate.

Left click

the Next

button.

Left Click Mouse On: Next EMPS

Confirmation of Switch

POWE

R

DC IN1

DC IN2

1

RS-232C

Confirmation of Switch POWER switch

ECM

FUSE

POWER ON

2

: ON

OFF

380002727

Next 909006-16

Item

Description

1

Power Switch

2

Power LED

An EMPS (Flash Tool) screen will be displayed.

• The Electronic Service Tool is confirming the EMPS/EST Protocol Adapter S/N. • Monitor all On Screen Instructions.

EMPS

EMPS (Flash Tool) [Select S/N] is being confirmed.

Please wait.

909006-17

87645003

June 2007

7-23

CX-B Excavators - Additional Tools

Selection Menu The Electronic Service Tool will display a Selection Menu screen. Left click the drop down list arrow to make a selection from the displayed list. An item will be highlighted (darkened) as the selection is made.

Note: The On the Machine/Off the Machine selection does not affect ECM programming. A note is placed in the download record log. The ECM will be properly programmed with either selection.

Select the configuration setting for the ECM location: • On the Machine - When On the Machine is selected, the EST advances to Voltage Confirmation Screen. Make this selection if the ECM is connected to the machine in its normal location for the purpose of programming.

• Off the Machine - When Off the Machine is selected, the EST advances to External Power Confirmation Screen. Make this selection if the ECM is disconnected from the machine and located on a bench for the purpose of programming.

Left click

the Next

button.

Left Click Mouse On: Next EMPS

Selection Menu

Process Menu

1

ECM Reflash

2

Select ECM Location Off the machine

3

Back

Next 909006-18

Item

7-24

Description

1

Process Menu - The process selected during Startup will be displayed.

2

Select ECM Location - Choose: • On the Machine • Off the Machine

3

Next Button • When On the Machine is selected, advances to External Power Confirmation Screen.

• When Off the Machine is selected, advances to Voltage Confirmation Screen.

June 2007

87645003

CX-B Excavators - Additional Tools

An EMPS (Flash Tool) screen will be displayed.

• Confirm the power supply voltage.

Left click the Yes

button.

Left Click Mouse On: Yes EMPS

EMPS Flash Tool

EMPS

2 On the machine is selected.

Is external power supply connected?

Is the power supply of appropriate voltage connected to ECM? Check again whether 12V or 24V is used.

1 Off the machine is selected.

Is external power supply connected?

Is the power supply of appropriate voltage connected to ECM? Check again whether 12V or 24V is used.

Help

Yes

EMPS (Flash Tool)

Help

No

Yes

909006-20

909006-19

Item

No

Description

1

Off the machine is selected.

2

On the machine is selected.

A Selection Items Confirmation screen will be displayed.

• This screen details the settings configured.

Left click

the Next

button.

Left Click Mouse On: Next EMPS

Selection Items Confirmation

Selection Items Confirmation The items below are selected.

ID

HW

TOOL

ECM Reflash

ECM LOCATION

Off The Machine

Back

Next 909006-21

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June 2007

7-25

CX-B Excavators - Additional Tools

The Electronic Service Tool will display a Confirmation of Switch screen. Check the switch settings on the EMPS/EST Protocol Adapter Box. The switches should be set as follows: • Data Select Switch - Read • ECM Power Switch - On Place the switches in the position shown. Left click

the Next

button.

Left Click Mouse On: Next EMPS

Confirmation of Switch DATA SELECT

ECM POWER

READ

ON

WRITE

OFF

DC IN1

1 2

Confirmation of Switch Set each switch of Selector as follows.

DATA SELECT switch ECM POWER switch

: :

DC IN2

ECM

RS-232C

FUSE

POWER ON

Read side ON

OFF

Next 909006-12

Item

Description

1

ECM Power Switch

2

Ready LED

EMPS (Flash Tool) screens will be displayed.

• Monitor progress on screen.

Note: As the Electronic Service Tool checks current ECM information, the Ready LED will flash.

EMPS

EMPS (Flash Tool)

EMPS

Uploading QR data from ECM...

Please wait.

Current ECM Parts Number is being cofirmed.

Please wait.

909006-22

7-26

EMPS (Flash Tool)

June 2007

909006-23

87645003

CX-B Excavators - Additional Tools

A Current ECM Parts Number Confirmation screen will be displayed. This screen displays the current ECM parts number. Left click the Next button.

Left Click Mouse On: Next EMPS

Current ECM Parts Number Confirmation

Current ECM Parts Number Confirmation CURRENT ECM PARTS NUMBER

898008-1650 To cancel reflashing process, click the Cancel button.

To continue, click the Next button.

Cancel

Next

909006-24

87645003

June 2007

7-27

CX-B Excavators - Additional Tools

A New ECM Parts Number Search screen will be displayed. Make selections from the drop down menus: • Engine Model - Select the engine model that corresponds to the original/former parts number.

• Engine Type - Select the engine type that corresponds to the original/former parts number.

Left click

the Select

Select

button.

Left Click Mouse On: Select Make selections from the drop down menu: • OEM Name - Select the Sumitomo as the OEM Name for all CNH applications.

The Engine Number will be displayed using information the Electronic Service Tool collected while confirming the ECM parts number. Left click the Next button.

Left Click Mouse On: Next EMPS

New ECM Parts Number Search

New ECM Parts Number Search 1

ENGINE MODEL ENGINE TYPE

6HK1 XYSS-01

2

Select

3 OEM NAME

4

SUMITOMO

ENGINE NUMBER

5

511366

Cancel

Back

Next

909006-25

Item

7-28

Description

1

Engine Model - Select the engine model that corresponds to the original/former parts number. In the case of an Enforced Update, you can select all engine models.

2

Engine Type - Select the engine type that corresponds to the original/former parts number. In the case of an Enforced Update, you can select all engine types.

3

Select - Extracts the applicable OEM names for the selected Engine Model and Engine Type, and provides them for selection in the OEM Name box.

4

OEM Name - Select the Sumitomo as the OEM Name for all CNH applications.

5

The Engine Serial Number uploaded at startup is displayed. You cannot enter in this field except in a situation where the process where an Engine S/N change is required.

June 2007

87645003

CX-B Excavators - Additional Tools

A New ECM Parts Number Search Result Confirmation screen will be displayed. After checking the contents, left click the Next button.

• If the search results do not show the parts number you want, select the NEW ECM PARTS NUMBER INPUT check box, and then input the correct parts number (be sure to input a compatible parts number).

Left Click Mouse On: Next EMPS

New ECM Parts Number Search Result

New ECM Parts Number Search Result CURRENT ECM PARTS NUMBER

898008-1650

ENGINE MODEL

6HK1

ENGINE TYPE

XYSS-01

OEM NAME

SUMITOMO

ENGINE NUMBER

511361

NEW ECM PARTS NUMBER IS...

898008-1651

To enter other interchangable part number, select the NEW ECM PARTS NUMBER INPUT check box and enter it into the field below.

Back

Next

909006-26

A Reflashing ECM Parts Number Confirmation screen is displayed. This screen shows the updated ECM parts number.

• Record this updated number on the printed label prepared prior to the ECM update.

• Compare the contents of the printed label with the updated parts number displayed on the Electronic Service Tool screen.

Left click

the Next

button.

Left Click Mouse On: Next EMPS

Reflashing ECM Parts Number

Reflashing ECM Parts Number Are you sure to reflash this parts number?

To reflash the number, click the Next button.

CURRENT ECM PARTS NUMBER

898008-1650

NEW ECM PARTS NUMBER

898008-1651

Back

Next

909006-27

87645003

June 2007

7-29

CX-B Excavators - Additional Tools

The Electronic Service Tool will display a Confirmation of Switch screen. Check the switch settings on the EMPS/EST Protocol Adapter Box. The switches should be set as follows: • Data Select Switch - Read • ECM Power Switch - Off Left click

the Next

button.

Left Click Mouse On: Next EMPS

Confirmation of Switch DATA SELECT

ECM POWER

READ

ON

WRITE

OFF

DC IN1

1

Confirmation of Switch Set each switch of Selector as follows.

DATA SELECT switch ECM POWER switch

DC IN2

RS-232C

ECM

FUSE

POWER ON

: Read side : OFF

OFF

380002727

Next 909006-28

Item 1

Description ECM Power

An EMPS (Flash Tool) screen will display the data confirmation process.

EMPS

EMPS (Flash Tool)

Data is being confirmed.

Please wait.

909006-04

7-30

June 2007

87645003

CX-B Excavators - Additional Tools

The Electronic Service Tool will display a Confirmation of Switch screen. Check the switch settings on the EMPS/EST Protocol Adapter Box. The switches should be set as follows: • Data Select Switch - Write • ECM Power Switch - Off Note: As the Data Select Switch is placed in the Write position, the Ready LED will illuminate.

Left click

the Next

button.

Left Click Mouse On: Next EMPS

Confirmation of Switch DATA SELECT

ECM POWER

READ

ON

WRITE

OFF

DC IN1

1

Confirmation of Switch Set each switch of Selector as follows.

DATA SELECT switch ECM POWER switch

RS-232C

ECM

DC IN2

FUSE

POWER ON

: Write side : OFF

OFF

Next

Item 1

Description Data Select Switch

An EMPS (Flash Tool) Ready LED screen will display.

• Confirm the Ready LED is lit.

Left click

the Yes

button.

Left Click Mouse On: Yes EMPS

EMPS (Flash Tool) Does READY LED on Selector turn on?

DC IN1

DC IN2

READY

1

RS-232C

ECM

FUSE

POWER ON OFF

Yes

Item 1 87645003

No

Description Ready LED June 2007

7-31

CX-B Excavators - Additional Tools

The Electronic Service Tool will display a Confirmation of Switch screen. Check the settings of the switches on the EMPS/EST Protocol Adapter Box. The switches should be set as follows: • Data Select Switch - Write • ECM Power Switch - On Left click

the Next

button.

Left Click Mouse On: Next EMPS

Confirmation of Switch DATA SELECT

ECM POWER

READ

ON

WRITE

OFF

DC IN1

1

Confirmation of Switch Set each switch of Selector as follows.

DATA SELECT switch ECM POWER switch

DC IN2

ECM

RS-232C

FUSE

POWER ON

: Write side : ON

OFF

Next

Item 1

Description ECM Power Switch

An EMPS (Flash Tool) screen will display the data confirmation process. A Reflashing Execution Confirmation screen will display. Left click the OK button.

OK Left Click Mouse On: OK EMPS

EMPS

Reflashing Execution Confirmation

ECM program will be reflashed.

It will take about 10 minutes.

Do you want to start this process?

EMPS (Flash Tool)

Data is being confirmed.

Please wait.

OK

Cancel

909006-04 909006-05

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June 2007

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CX-B Excavators - Additional Tools

An EMPS (Flash Tool) screen will display the ECM reflash progress.

EMPS

EMPS (Flash Tool)

Reflashing in progress Do not perform other operations on this PC during processing.

0%

100%

Expected remaining time:

1 min. 25 sec.

Reflashing in progress...

The Electronic Service Tool will display a Confirmation of Switch screen. Check the settings of the switches on the EMPS/EST Protocol Adapter Box. The switches should be set as follows: • Data Select Switch - Write • ECM Power Switch - OFF Left click

the Next

button.

Left Click Mouse On: Next EMPS

Confirmation of Switch DATA SELECT

ECM POWER

READ

ON

WRITE

OFF

DC IN1

1

Confirmation of Switch Set each switch of Selector as follows.

DATA SELECT switch ECM POWER switch

DC IN2

RS-232C

ECM

FUSE

POWER ON

: Write side : OFF

OFF

Next 909006-07

Item 1

Description ECM Power Switch

An EMPS (Flash Tool) screen will display.

EMPS

EMPS (Flash Tool)

Data is being confirmed.

Please wait.

909006-04

87645003

June 2007

7-33

CX-B Excavators - Additional Tools

The Electronic Service Tool will display a Confirmation of Switch screen. Check the settings of the switches on the EMPS/EST Protocol Adapter Box. The switches should be set as follows: • Data Select Switch - Read • ECM Power Switch - OFF Note: As the Data Select Switch is placed in the Read position, the Ready LED will darken.

Left click

the Next

button.

Left Click Mouse On: Next EMPS

Confirmation of Switch DATA SELECT

ECM POWER

READ

ON

WRITE

OFF

DC IN1

Confirmation of Switch Set each switch of Selector as follows.

DATA SELECT switch ECM POWER switch

RS-232C

ECM

DC IN2

FUSE

POWER ON

1

: READ side : OFF

OFF

Next

Item 1

Description Ready LED

An EMPS (Flash Tool) Ready LED screen will display.

• Confirm the LED is not lit.

Left click

the Yes

button.

Left Click Mouse On: Yes EMPS (Flash Tool) Does READY LED on Selector turn off?

READY

Yes

7-34

No

June 2007

87645003

CX-B Excavators - Additional Tools

The Electronic Service Tool will display a Confirmation of Switch screen. Check the settings of the switches on the EMPS/EST Protocol Adapter Box. The switches should be set as follows: • Data Select Switch - Read • ECM Power Switch - On Left click

the Next

button.

Left Click Mouse On: Next EMPS

Confirmation of Switch DATA SELECT

ECM POWER

READ

ON

WRITE

OFF

DC IN1

1

Confirmation of Switch Set each switch of Selector as follows.

DATA SELECT switch ECM POWER switch

: :

DC IN2

ECM

RS-232C

FUSE

POWER ON

Read side ON

OFF

Next 909006-12

Item 1

Description ECM Power Switch

Note: As the Electronic Service Tool checks current ECM information, the Ready LED will flash.

A Reflashing Result Confirmation screen is displayed. Check the contents and left click Next button.

the

Left Click Mouse On: Next EMPS

Reflashing Result Confirmation

DC IN1

DC IN2

Reflashing Result Confirmation OLD ECM PARTS NUMBER

NEW ECM PARTS NUMBER

898008-1650

898008-1651

1

RS-232C

ECM

FUSE

POWER ON OFF

Next

909006-30

Item 1

87645003

Description Ready LED

June 2007

7-35

CX-B Excavators - Additional Tools

An EMPS (Flash Tool) screen

will display. Left click

the OK

button.

OK

• Put the updated label below the previous label on the ECM. Left Click Mouse On: OK CONTROL UNIT: ENGINE

1 UPDATED ECM PARTS NUMBER

CAUTION

EMPS (Flash Tool) Put the updated label below the previous label on the ECM. See the following illustration.

If engine is certified in the US, updated label is not necessary.

OK

909006-31

EM06E001

Item 1

Description Install updated ECM label below the previous label.

The Electronic Service Tool will display a Results Confirmation screen will display. Left click OK button.

OK

the

Left Click Mouse On: OK EMPS

Result Confirmation

Result Confirmation CURRENT ECM PARTS NUMBER

898008-1651

ENGINE MODEL

6HK1

ENGINE TYPE

XYSS-01

OEM NAME

SUMITOMO

Refashing process completed successfully.

OK 909006-32

7-36

June 2007

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CX-B Excavators - Additional Tools

The Electronic Service Tool will display a Confirmation of Switch screen. Check the settings of the switches on the EMPS/EST Protocol Adapter Box. The switches should be set as follows: • Data Select Switch - Read • ECM Power Switch - Off Note: As the Power switch is placed in the OFF position, the Power LED should darken.

Left click

the Next

button.

Left Click Mouse On: Next EMPS

Confirmation of Switch DATA SELECT

ECM POWER

READ

ON

WRITE

OFF

1

2 DC IN1

DC IN2

3 Confirmation of Switch Set each switch of Selector as follows.

DATA SELECT switch ECM POWER switch

RS-232C

ECM

FUSE

POWER ON

: Read side : OFF

OFF

Next 909006-28

Item

Description

1

Data Select Switch

2

ECM Power Switch

3

Power Switch

87645003

June 2007

7-37

CX-B Excavators - Additional Tools

The Electronic Service Tool will display a Confirmation of Switch screen.

• Place the EMPS/EST Protocol Adapter Power switch in the Off position. As the Power switch is placed in the Off position, the Power LED should darken.

Left click

the Next

button.

Left Click Mouse On: Next EMPS

Confirmation of Switch

POWE

R

DC IN1

DC IN2

1

Confirmation of Switch POWER switch

ECM

RS-232C

FUSE

POWER ON

2

: OFF

OFF

Next 909006-33

Item

Description

1

Power Switch

2

Power LED

Disconnect the EMPS/EST ECM Cables and then left click

the Next

button.

Left Click Mouse On: Next EMPS

Removal Procedure

Removal Procedure 1

2 POWER

READY

RS-232C

DATA SELECT READ

ECM POWER ON

WRITE

OFF

ECM

FUSE

POWER

ON OFF

4

4

3 1. Check the Power Switch - OFF. 2. Remove the RS232C cable.

3. Remove the ECM harness.

4. Remove the power/battery.

Next 909006-42

7-38

June 2007

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CX-B Excavators - Additional Tools

Clear ECM Fault Memory An EMPS (Flash Tool) screen will be displayed. If the ECM is not currently installed on the Excavator, OK reinstall the ECM and connect all vehicle harnesses. Left click the OK button.

• The engine will not operate properly unless memory is cleared.

Left Click Mouse On: OK Left click the Clearing Memory is Completed Clearing Memory is Completed button to exit the EMPS program and return to the Electronic Service Tool Additional Tools screen.

• Clearing ECM fault memory will be done using the Retrieve Controller Faults screen.

Left Click Mouse On: Clearing Memory is Completed EMPS

Clearing Memory

Clearing ECM Memory

EMPS

Perform the following steps to clear memory if Vehicle (Construction equipment/machine) is equipped with ECM. The engine will not operate properly unless memory is cleared.

EMPS (Flash Tool)

(1) Turn the ignition key to ON. (2) Turn the Diag SW to ON. (3) Turn the Memory Clear SW to ON. (4) Wait 5 seconds.

(5) Turn the Memory Clear SW to OFF. (6) Turn the Diag SW to OFF. (7) Turn the ignition key to OFF. (8) Wait 10 seconds. (Do not trun the ignition key to ON.) (9) Turn the ignition key to ON. (10) Turn the Diag SW to ON. (11) Check the engine.

Install the vehicle/equipment side harness to ECM and clear memory in ECM. The engine will not operate properly unless memory is cleared. * Click [OK] button after preparation is done.

OK

909006-34

* If the vehicle etc. is not equipped with ECM, install the ECM on the vehicle and clear the ECM memory.

Clearing Memory is Completed

Connect Electronic Service Tool the ECM Diagnostic Connector Connect the Electronic Service Tool (EST) to the vehicle Programming/Diagnostic connector using the adapter cables supplied with the Electronic Service Tool.

CAN

DG

Dearborn Group

To PC

Power

Protocol Adapter

Service Tool Electronic

K-Line

CAS2578A

208007-34

87645003

June 2007

7-39

CX-B Excavators - Additional Tools

View Faults — All Controllers — Clearing ECM Controller Faults To view and clear ECM controller fault information: • Left click

the Retrieve Faults From All Controllers

button.

Left Click Mouse On: Retrieve Faults From All Controllers

An All Controller Faults screen will be displayed. To remove inactive controller faults left click Clear Faults on All Controllers button.

the

Left Click Mouse On: Clear Faults on All Controllers

7-40

June 2007

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CX-B Excavators - Additional Tools

An Electronic Service Tool dialog acknowledge the message.

screen will display. Left click

the OK

OK

button to

Left Click Mouse On: OK

Any inactive faults will be removed from the controller memory.

Important: Active Faults will be restored to the controller memory upon vehicle operation.

Left click

the Exit

button to close the All Controller Faults window.

Left Click Mouse On: Exit

XB07A034-9

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CX-B Excavators - Additional Tools

Section 7: Injector Replacement This is used to provide information to the ECM to optimize engine fuel system performance when a fuel injector is changed. This process accommodates for variations in the fuel injectors installed on the engine.

Note: The Injector QR Data Initialization Tool found on the Configuration Screen of the base EST Isuzu Engine Application can also be used to perform this operation. The Tool Bar can be used to view the Configuration screen.

From the EMPS (Engine Module Programming System) Flash Tool version screen, left click Next button.

the

Left Click Mouse On: Next

An EMPS (Flash Tool) screen

will be displayed. Left click

the OK

OK

button.

• No action is required if the EST computer was purchased from CNH, the Electronic Service Tool power settings do not need to be modified. If the computer was purchased elsewhere, check the power settings and make adjustments if required. Refer to Desktop Power Settings information in this manual.

Left Click Mouse On: OK EMPS (Flash Tool) Reflashing takes a specific period of time. Check the following settings.

Select the Power Schemes tab in Power Options Properties dialog box and set the System Standby and System Hibernates settings to Never.

OK

7-42

June 2007

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CX-B Excavators - Additional Tools

Left click

the Injector Replacement radio

button and then the Next

button.

Left Click Mouse On: Injector Replacement > Next EMPS

Process Menu

Process Menu ECM Reflash Injector Replacement Replace ECM (same model) Factory Setting

Exit

Next

Connection Procedure Connect the Electronic Service tool. Left click

the Next

button.

Left Click Mouse On: Next EMPS

Connection Procedure

Connection Procedure 2

DC IN1

DATA SELECT POWER

READY

RS-232C

1

DC IN2

4

ECM POWER

READ

ON

WRITE

OFF

ECM

FUSE

POWER

ON OFF

4

3 1. Check the Power Switch - OFF. 2. Connect the RS232C cable.

3. Connect the ECM harness.

4. Connect the power/battery.

Exit

Next 909006-38

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7-43

CX-B Excavators - Additional Tools

The Electronic Service Tool will display an EMPS (Flash Tool) screen.

• Select the vehicle manufacturer Sumitomo for all CNH applications.

Left click the drop down list arrow to make a selection from the displayed list. An item will be highlighted (darkened) as the selection is made. Left click the OK button.

OK Left Click Mouse On: OK EMPS

EMPS (Flash Tool) Select the machine’s manufacturer and click OK. SUMITOMO OK 909006-40

The Electronic Service Tool will display a Connection Confirmation screen. Review the connection status of the EST computer, EMPS/EST Protocol Adapter Box, ECM, and power supply/battery.

• Communication Port - COM 1 is the Communication Port for all EST applications.

• Communication Speed - Note the communication speed selection.

Left click

the Next

button.

Left Click Mouse On: Next EMPS

Connection Confirmation

Connection Confirmation DC IN1

POWER

READY

RS-232C

DATA SELECT

ECM POWER

READ

ON

WRITE

OFF

ECM

FUSE

DC IN2

POWER

ON OFF

Setting of Communication Port Communications Port

Bit / sec:

38400

COM

1

(bps)

* Are the ECM, EMPS/EST Protocol Adapter Box and EST connected properly? * Do Not use battery/AC power supply at the same time. * Note the COM port setting, COM 1 is the setting for all EST applications. * Change the bit rate if necessary, the default value is 384000 bps).

Cancel

Next 909006-41

7-44

June 2007

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CX-B Excavators - Additional Tools

The Electronic Service Tool will display a Confirmation of Switch screen. Check the settings of the switches on the EMPS/EST Protocol Adapter Box. The switches should be set as follows: • Data Select Switch - Read • ECM Power Switch - Off • Power Switch - Off Left click

the Next

button.

Left Click Mouse On: Next EMPS

Confirmation of Switch DATA SELECT

ECM POWER

READ

ON

WRITE

OFF

2

1

POWE

R

DC IN1

DC IN2

3 Confirmation of Switch Check the following conditions.

DATA SELECT switch ECM POWER switch POWER switch

RS-232C

: READ side : OFF : OFF

ECM

FUSE

POWER ON OFF

380002727

Next 909006-02

Item

Description

1

Data Select Switch

2

ECM Power Switch

3

Power Switch

87645003

June 2007

7-45

CX-B Excavators - Additional Tools

The Electronic Service Tool will display a Confirmation of Switch screen.

• Place the EMPS/EST Protocol Adapter Power switch in the On position. As the Power switch is placed in the On position, the Power LED should illuminate.

Left click

the Next

button.

Left Click Mouse On: Next EMPS

Confirmation of Switch

POWE

R

DC IN1

DC IN2

1

RS-232C

Confirmation of Switch POWER switch

ECM

FUSE

POWER ON

2

: ON

OFF

380002727

Next 909006-16

Item

Description

1

Power Switch

2

Power LED

An EMPS (Flash Tool) screen will be displayed.

• The Electronic Service Tool is confirming the EMPS/EST Protocol Adapter S/N. • Monitor all On Screen Instructions.

EMPS

EMPS (Flash Tool) [Select S/N] is being confirmed.

Please wait.

909006-17

7-46

June 2007

87645003

CX-B Excavators - Additional Tools

Selection Menu The Electronic Service Tool will display a Selection Menu screen. Left click the drop down list arrow to make a selection from the displayed list. An item will be highlighted (darkened) as the selection is made.

Note: The On the Machine/Off the Machine selection does not affect ECM programming. A note is placed in the download record log. The ECM will be properly programmed with either selection.

Select the configuration setting for the ECM location: • On the Machine - When On the Machine is selected, the EST advances to Voltage Confirmation Screen. Make this selection if the ECM is connected to the machine in its normal location for the purpose of programming.

• Off the Machine - When Off the Machine is selected, the EST advances to External Power Confirmation Screen. Make this selection if the ECM is disconnected from the machine and located on a bench for the purpose of programming.

Left click

the Next

button.

Left Click Mouse On: Next EMPS

Selection Menu

Process Menu

1

Injector Replacement

2

Select ECM Location Off the machine

3

Back

Next 909006-45

Item

Description

1

Process Menu - The process selected during Startup will be displayed.

2

Select ECM Location - Choose: • On the Machine • Off the Machine

3

Next Button • When On the Machine is selected, advances to External Power Confirmation Screen.

• When Off the Machine is selected, advances to Voltage Confirmation Screen.

87645003

June 2007

7-47

CX-B Excavators - Additional Tools

An EMPS (Flash Tool) screen will be displayed.

• Confirm the power supply voltage.

Left click the Yes

button.

Left Click Mouse On: Yes EMPS

EMPS Flash Tool

EMPS

2 On the machine is selected.

Is external power supply connected?

Is the power supply of appropriate voltage connected to ECM? Check again whether 12V or 24V is used.

1 Off the machine is selected.

Is external power supply connected?

Is the power supply of appropriate voltage connected to ECM? Check again whether 12V or 24V is used.

Help

Yes

EMPS (Flash Tool)

Help

No

Yes

909006-20

909006-19

Item

No

Description

1

Off the machine is selected.

2

On the machine is selected.

A Selection Items Confirmation screen will be displayed.

• This screen details the settings configured.

Left click

the Next

button.

Left Click Mouse On: Next EMPS

Selection Items Confirmation

Selection Items Confirmation The items below are selected.

ID

HW

TOOL

Injector Replacement

ECM LOCATION

Off The Machine

Back

Next 909006-46

7-48

June 2007

87645003

CX-B Excavators - Additional Tools

The Electronic Service Tool will display a Confirmation of Switch screen. Check the settings of the switches on the EMPS/EST Protocol Adapter Box. The switches should be set as follows: • Data Select Switch - Read • ECM Power Switch - On Place the switches in the position shown. Left click

the Next

button.

Left Click Mouse On: Next EMPS

Confirmation of Switch DATA SELECT

ECM POWER

READ

ON

WRITE

OFF

DC IN1

1

Confirmation of Switch Set each switch of Selector as follows.

DATA SELECT switch ECM POWER switch

: :

DC IN2

2

Read side ON

ECM

RS-232C

FUSE

POWER ON OFF

Next 909006-12

Item

Description

1

ECM Power Switch

2

Ready LED

EMPS (Flash Tool) screens will be displayed.

• Monitor progress on screen.

Note: As the Electronic Service Tool checks current ECM information, the Ready LED will flash.

EMPS

EMPS (Flash Tool)

EMPS

Uploading QR data from ECM...

Please wait.

Current ECM Parts Number is being cofirmed.

Please wait.

909006-22

87645003

EMPS (Flash Tool)

June 2007

909006-23

7-49

CX-B Excavators - Additional Tools

Injector QR Code A QR Code Setting Confirmation screen will be displayed.

• This screen displays a QR Code informational diagram. It displays samples of the label located on the engine head cover and the QR code located on the top of the injector.

Left click

the Close

button.

Left Click Mouse On: Close EMPS

QR Code Setting Confirmation

QR Code Setting Confirmation QR code at factory setting is shown in the label on the head cover (figure on the left). The actual QR code is shown on the top of the injector (figure on the right).

1 2 3 EngNo XXXXXX XXXX XXX #1 #2 #3 #4 #5 #6

55 55 55 55 55 55

00 00 00 00 00 00

00 00 00 00 00 00

B8 B8 B8 B8 B8 B8

A3 A3 A3 A3 A3 A3

D7 D7 D7 D7 D7 D7

C9 C9 C9 C9 C9 C9

B9 B9 B9 B9 B9 B9

BB BB BB BB BB BB

E7 E7 E7 E7 E7 E7

A1 A1 A1 A1 A1 A1

D4 D4 D4 D4 D4 D4

1 : Engine Serial Number 2 : Engine Model 3 : QR Code

Close 909006-24

7-50

June 2007

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CX-B Excavators - Additional Tools

A Change Injector QR Code screen will be displayed. Make selections from the Enter QR Code menu: • Cylinder No. - Left click

the drop down list arrow

to make a selection from the displayed list.

• QR Code - Enter the Code for the injector from the selected cylinder. Each engine will have a listing of factory QR Code information (located on the engine head cover). When replacing an injector, use the QR Code Information from the top of the replacement injector.

• BCC - Enter the Code for the injector from the selected cylinder.

Left click

the Check

Check

button.

Left Click Mouse On: Check Left click the Set Set button.

Left Click Mouse On: Set When all replacement injector code(s) have been entered, left click

the Next

button.

Left Click Mouse On: Next

2

3

1

4

Item

Description

1

Enter QR Code • Cylinder Number - Left click the drop down list arrow to make a selection from the displayed list.

• QR Code - Enter the Code for the injector from the selected cylinder. Code information is located on the engine head cover and top of original/replacement injector.

• BCC - Enter the Code for the injector from the selected cylinder. Code information is located on the engine head cover and top of original/replacement injector.

2-

Check

Check Button - Used to validate entered QR Code and activate the Set button.

3-

Set

4-

87645003

Set Button - Used to change QR Code in the ECM memory.

Next Button - Used to advance to next step.

June 2007

7-51

CX-B Excavators - Additional Tools

An Injector QR Code Change Confirmation screen will be displayed.

• After checking the contents.

Left click

the Next

button.

Left Click Mouse On: Next

1

EP06B006

Item

Description

1

QR Code Information Entered - If replacement injector QR Code information is entered on the Change Injector QR Code screen, the information for that injector will be highlighted (colored) on the Injector QR Code Change Information screen.

An EMPS (Flash Tool) screen will be displayed. Left click registration.

the Yes

button to start injector

Left Click Mouse On: Yes EMPS (Flash Tool) Do you want to start registration of cylinder number 1, 2, 3, 4, 5, 6?

Yes

No 909006-48

7-52

June 2007

87645003

CX-B Excavators - Additional Tools

The Electronic Service Tool will display a Confirmation of Switch screen. Check the settings of the switches on the EMPS/EST Protocol Adapter Box. The switches should be set as follows: • Data Select Switch - Read • ECM Power Switch - On Place the switches in the position shown. Left click

the Next

button.

Left Click Mouse On: Next EMPS

Confirmation of Switch DATA SELECT

ECM POWER

READ

ON

WRITE

OFF

DC IN1

Confirmation of Switch Set each switch of Selector as follows.

DATA SELECT switch ECM POWER switch

RS-232C

1

: Read side : ON

ECM

DC IN2

FUSE

POWER ON OFF

Next 909006-49

Item 1

Description Ready LED

An EMPS (Flash Tool) screen will be displayed.

• Monitor progress on screen.

Note: As the Electronic Service Tool registers injector QR Code information, the Ready LED will flash.

EMPS

EMPS (Flash Tool)

Downloading injector QR code to ECM...

Please wait.

909006-50

87645003

June 2007

7-53

CX-B Excavators - Additional Tools

A Change Result Confirmation screen is displayed.

• This screen shows the updated injector QR code number(s).

Left click

the Next

button.

Left Click Mouse On: Next

EP06B007

The Electronic Service Tool will display a Confirmation of Switch screen. Check the settings of the switches on the EMPS/EST Protocol Adapter Box. The switches should be set as follows: • Data Select Switch - Read • ECM Power Switch - Off Left click

the Next

button.

Left Click Mouse On: Next EMPS

Confirmation of Switch DATA SELECT

ECM POWER

READ

ON

WRITE

OFF

DC IN1

1

Confirmation of Switch Set each switch of Selector as follows.

DATA SELECT switch ECM POWER switch

DC IN2

RS-232C

ECM

FUSE

POWER ON

: Read side : OFF

OFF

380002727

Next 909006-28

Item 1

7-54

Description ECM Power Switch

June 2007

87645003

CX-B Excavators - Additional Tools

The Electronic Service Tool will display a Confirmation of Switch screen.

• Place the EMPS/EST Protocol Adapter Power switch in the Off position. As the Power switch is placed in the Off position, the Power LED should darken.

Left click

the Next

button.

Left Click Mouse On: Next EMPS

Confirmation of Switch

POWE

R

DC IN1

DC IN2

1

Confirmation of Switch

ECM

RS-232C

FUSE

POWER ON

POWER switch

2

: OFF

OFF

Next 909006-33

Item

Description

1

Power Switch

2

Power LED

Disconnect the EMPS/EST ECM Cables and then left click

the Next

button.

Left Click Mouse On: Next EMPS

Removal Procedure

Removal Procedure 1

2 POWER

READY

RS-232C

DATA SELECT READ

ECM POWER ON

WRITE

OFF

ECM

FUSE

POWER

ON OFF

4

4

3 1. Check the Power Switch - OFF. 2. Remove the RS232C cable.

3. Remove the ECM harness.

4. Remove the power/battery.

Next 909006-42

87645003

June 2007

7-55

CX-B Excavators - Additional Tools

Clear ECM Fault Memory An EMPS (Flash Tool) screen will be displayed. If the ECM is not currently installed on the Excavator, OK reinstall the ECM and connect all vehicle harnesses. Left click the OK button.

• The engine will not operate properly unless memory is cleared.

Left Click Mouse On: OK Left click the Clearing Memory is Completed Clearing Memory is Completed button to exit the EMPS program and return to the Electronic Service Tool Additional Tools screen.

• Clearing ECM fault memory will be done using the Retrieve Controller Faults screen.

Left Click Mouse On: Clearing Memory is Completed EMPS

Clearing Memory

Clearing ECM Memory

EMPS

Perform the following steps to clear memory if Vehicle (Construction equipment/machine) is equipped with ECM. The engine will not operate properly unless memory is cleared.

EMPS (Flash Tool)

(1) Turn the ignition key to ON. (2) Turn the Diag SW to ON. (3) Turn the Memory Clear SW to ON. (4) Wait 5 seconds.

(5) Turn the Memory Clear SW to OFF. (6) Turn the Diag SW to OFF. (7) Turn the ignition key to OFF. (8) Wait 10 seconds. (Do not trun the ignition key to ON.) (9) Turn the ignition key to ON. (10) Turn the Diag SW to ON. (11) Check the engine.

Install the vehicle/equipment side harness to ECM and clear memory in ECM. The engine will not operate properly unless memory is cleared. * Click [OK] button after preparation is done.

OK

909006-34

* If the vehicle etc. is not equipped with ECM, install the ECM on the vehicle and clear the ECM memory.

Clearing Memory is Completed

Connect Electronic Service Tool the ECM Diagnostic Connector Connect the Electronic Service Tool (EST) to the vehicle Programming/Diagnostic connector using the adapter cables supplied with the Electronic Service Tool.

CAN

DG

Dearborn Group

To PC

Power

Protocol Adapter

Service Tool Electronic

K-Line

CAS2578A

208007-34

7-56

June 2007

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CX-B Excavators - Additional Tools

View Faults — All Controllers — Clearing ECM Controller Faults To view and clear ECM controller fault information: • Left click

the Retrieve Faults From All Controllers

button.

Left Click Mouse On: Retrieve Faults From All Controllers

An All Controller Faults screen will be displayed. To remove inactive controller faults left click Clear Faults on All Controllers button.

the

Left Click Mouse On: Clear Faults on All Controllers

87645003

June 2007

7-57

CX-B Excavators - Additional Tools

An Electronic Service Tool dialog acknowledge the message.

screen will display. Left click

the OK

OK

button to

Left Click Mouse On: OK

Any inactive faults will be removed from the controller memory.

Important: Active Faults will be restored to the controller memory upon vehicle operation.

Left click

the Exit

button to close the All Controller Faults window.

Left Click Mouse On: Exit

XB07A034-9

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June 2007

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CX-B Excavators - Additional Tools

Section 8: Replace ECM (same model) From the EMPS (Engine Module Programming System) Flash Tool version screen, left click Next button.

the

Left Click Mouse On: Next

EP06B012

An EMPS (Flash Tool) screen

will be displayed. Left click

the OK

OK

button.

• No action is required if the EST computer was purchased from CNH, the Electronic Service Tool power settings do not need to be modified. If the computer was purchased elsewhere, check the power settings and make adjustments if required. Refer to Desktop Power Settings information in this manual.

Left Click Mouse On: OK EMPS (Flash Tool) Reflashing takes a specific period of time. Check the following settings.

Select the Power Schemes tab in Power Options Properties dialog box and set the System Standby and System Hibernates settings to Never.

OK 909006-37

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CX-B Excavators - Additional Tools

Left click

the Replace ECM (same model) radio

button and then the Next

button.

Left Click Mouse On: Replace ECM (same model) > Next EMPS

Process Menu

Process Menu ECM Reflash Injector Replacement Replace ECM (same model) Factory Setting

Exit

Next

Connection Procedure Connect the Electronic Service tool. Left click

the Next

button.

Left Click Mouse On: Next EMPS

Connection Procedure

Connection Procedure 2

DC IN1

DATA SELECT POWER

READY

RS-232C

1

DC IN2

4

ECM POWER

READ

ON

WRITE

OFF

ECM

FUSE

POWER

ON OFF

4

3 1. Check the Power Switch - OFF. 2. Connect the RS232C cable.

3. Connect the ECM harness.

4. Connect the power/battery.

Exit

Next 909006-38

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June 2007

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CX-B Excavators - Additional Tools

The Electronic Service Tool will display an EMPS (Flash Tool) screen.

• Select the vehicle manufacturer Sumitomo for all CNH applications.

Left click the drop down list arrow to make a selection from the displayed list. An item will be highlighted (darkened) as the selection is made. Left click the OK button.

OK Left Click Mouse On: OK EMPS

EMPS (Flash Tool) Select the machine’s manufacturer and click OK. SUMITOMO OK 909006-40

The Electronic Service Tool will display a Connection Confirmation screen. Review the connection status of the EST computer, EMPS/EST Protocol Adapter Box, ECM, and power supply/battery.

• Communication Port - COM 1 is the Communication Port for all EST applications.

• Communication Speed - Note the communication speed selection.

Left click

the Next

button.

Left Click Mouse On: Next EMPS

Connection Confirmation

Connection Confirmation DC IN1

POWER

READY

RS-232C

DATA SELECT

ECM POWER

READ

ON

WRITE

OFF

ECM

FUSE

DC IN2

POWER

ON OFF

Setting of Communication Port Communications Port

Bit / sec:

38400

COM

1

(bps)

* Are the ECM, EMPS/EST Protocol Adapter Box and EST connected properly? * Do Not use battery/AC power supply at the same time. * Note the COM port setting, COM 1 is the setting for all EST applications. * Change the bit rate if necessary, the default value is 384000 bps).

Cancel

Next 909006-41

87645003

June 2007

7-61

CX-B Excavators - Additional Tools

The Electronic Service Tool will display a Confirmation of Switch screen. Check the settings of the switches on the EMPS/EST Protocol Adapter Box. The switches should be set as follows: • Data Select Switch - Read • ECM Power Switch - Off • Power Switch - Off Left click

the Next

button.

Left Click Mouse On: Next EMPS

Confirmation of Switch DATA SELECT

ECM POWER

READ

ON

WRITE

OFF

1

2

POWE

R

DC IN1

DC IN2

3 Confirmation of Switch Check the following conditions.

DATA SELECT switch ECM POWER switch POWER switch

RS-232C

: READ side : OFF : OFF

ECM

FUSE

POWER ON OFF

380002727

Next 909006-02

Item

7-62

Description

1

Data Select Switch

2

ECM Power Switch

3

Power Switch

June 2007

87645003

CX-B Excavators - Additional Tools

The Electronic Service Tool will display a Confirmation of Switch screen.

• Place the EMPS/EST Protocol Adapter Power switch in the On position. As the Power switch is placed in the On position, the Power LED should illuminate.

Left click

the Next

button.

Left Click Mouse On: Next EMPS

Confirmation of Switch

POWE

R

DC IN1

DC IN2

1

RS-232C

Confirmation of Switch POWER switch

ECM

FUSE

POWER ON

2

: ON

OFF

380002727

Next 909006-16

Item

Description

1

Power Switch

2

Power LED

An EMPS (Flash Tool) screen will be displayed.

• The Electronic Service Tool is confirming the EMPS/EST Protocol Adapter S/N. • Monitor all On Screen Instructions.

EMPS

EMPS (Flash Tool) [Select S/N] is being confirmed.

Please wait.

909006-17

87645003

June 2007

7-63

CX-B Excavators - Additional Tools

Selection Menu The Electronic Service Tool will display a Selection Menu screen. Left click the drop down list arrow to make a selection from the displayed list. An item will be highlighted (darkened) as the selection is made.

Note: The On the Machine/Off the Machine selection does not affect ECM programming. A note is placed in the download record log. The ECM will be properly programmed with either selection.

Select the configuration setting for the ECM location: • On the Machine - When On the Machine is selected, the EST advances to Voltage Confirmation Screen. Make this selection if the ECM is connected to the machine in its normal location for the purpose of programming.

• Off the Machine - When Off the Machine is selected, the EST advances to External Power Confirmation Screen. Make this selection if the ECM is disconnected from the machine and located on a bench for the purpose of programming.

Left click

the Next

button.

Left Click Mouse On: Next EMPS

Selection Menu

1

Process Menu Replace ECM (same model)

2

Select ECM Location Off the machine

3

Back

Next 909006-18

Item

7-64

Description

1

Process Menu - The selection made on the Process Selection.

2

Select ECM Location - Choose: • On the Machine • Off the Machine

3

Next Button • When On the Machine is selected, advances to External Power Confirmation Screen.

• When Off the Machine is selected, advances to Voltage Confirmation Screen.

June 2007

87645003

CX-B Excavators - Additional Tools

An EMPS (Flash Tool) screen will be displayed.

• Confirm the power supply voltage.

Left click the Yes

button.

Left Click Mouse On: Yes EMPS

EMPS Flash Tool

EMPS

2 On the machine is selected.

Is external power supply connected?

Is the power supply of appropriate voltage connected to ECM? Check again whether 12V or 24V is used.

1 Off the machine is selected.

Is external power supply connected?

Is the power supply of appropriate voltage connected to ECM? Check again whether 12V or 24V is used.

Help

Yes

EMPS (Flash Tool)

Help

No

Yes

909006-20

909006-19

Item

No

Description

1

Off the machine is selected.

2

On the machine is selected.

A Selection Items Confirmation screen will be displayed.

• This screen details the settings configured.

Left click

the Next

button.

Left Click Mouse On: Next EMPS

Selection Items Confirmation

Selection Items Confirmation The items below are selected.

ID

HW

TOOL

Replace ECM (same model)

ECM LOCATION

Off The Machine

Back

Next 909006-53

87645003

June 2007

7-65

CX-B Excavators - Additional Tools

The Electronic Service Tool will display a Confirmation of Switch screen. Check the settings of the switches on the EMPS/EST Protocol Adapter Box. The switches should be set as follows: • Data Select Switch - Read • ECM Power Switch - On Place the switches in the position shown. Left click

the Next

button.

Left Click Mouse On: Next EMPS

Confirmation of Switch DATA SELECT

ECM POWER

READ

ON

WRITE

OFF

DC IN1

1

Confirmation of Switch Set each switch of Selector as follows.

DATA SELECT switch ECM POWER switch

: :

DC IN2

ECM

RS-232C

2

Read side ON

FUSE

POWER ON OFF

Next 909006-12

Item

Description

1

ECM Power Switch

2

Ready LED

EMPS (Flash Tool) screens will be displayed.

• Monitor progress on screen.

Note: As the Electronic Service Tool checks current ECM information, the Ready LED will flash.

EMPS

EMPS (Flash Tool)

EMPS

Uploading QR data from ECM...

Please wait.

Current ECM Parts Number is being cofirmed.

Please wait.

909006-22

7-66

EMPS (Flash Tool)

June 2007

909006-23

87645003

CX-B Excavators - Additional Tools

A Current ECM Parts Number Confirmation screen will be displayed. Left click

the Next

button.

Left Click Mouse On: Next EMPS

Current ECM Parts Number Confirmation

Current ECM Parts Number Confirmation CURRENT ECM PARTS NUMBER

898008-1650 To cancel reflashing process, click the Cancel button.

To continue, click the Next button.

Cancel

Next

909006-24

87645003

June 2007

7-67

CX-B Excavators - Additional Tools

A New ECM Parts Number Search screen will be displayed. Make selections from the drop down menus: • Engine Model - Select the engine model that corresponds to the original/former parts number.

• Engine Type - Select the engine type that corresponds to the original/former parts number.

Left click

the Select

Select

button.

Left Click Mouse On: Select Make selections from the drop down menu: • OEM Name - Select the OEM Name from among those that correspond to the selected Engine Model and Engine Type.

The Engine Number will be displayed using information the Electronic Service Tool collected while confirming the ECM parts number. Left click the Next button.

Left Click Mouse On: Next EMPS

New ECM Parts Number Search

New ECM Parts Number Search ENGINE MODEL

6HK1

ENGINE TYPE

XYSS-01

Select

OEM NAME

SUMITOMO

ENGINE NUMBER

511366

Cancel

Back

Next

909006-25

Item

7-68

Description

1

Engine Model - Select the engine model that corresponds to the original/former parts number. In the case of an Enforced Update, you can select all engine models.

2

Engine Type - Select the engine type that corresponds to the original/former parts number. In the case of an Enforced Update, you can select all engine types.

3

Select - Extracts the applicable OEM names for the selected Engine Model and Engine Type, and provides them for selection in the OEM Name box.

4

OEM Name - Select the OEM Name from among those that correspond to the selected Engine Model and Engine Type.

5

The Engine Serial Number uploaded at startup is displayed. You cannot enter in this field except in a situation where the process where an Engine S/N change is required.

June 2007

87645003

CX-B Excavators - Additional Tools

The Electronic Service Tool will display a Process Confirmation screen. Each selection in the Process Confirmation Menu will affect how the EMPS Program reacts in a specific way.

• Connect other ECM and perform download - The EMPS/EST Protocol Adapter Box has stored information to set up a different/new ECM for an engine with the existing ECM information. Connect the different/new ECM and continue the process.

• Return to Process Menu - The Electronic Service Tool will return to the Process Menu screen. This action stops the current operation and allows a different selection to be made.

• Quit the EMPS Program - This action directs the Electronic Service Tool to close the EMPS program and return to the EST Additional Tools screen.

Left click Next

the Connect other ECM and perform download selection radio button.

button and then the

Caution: Disconnect the ECM when directed to by the Electronic Service Tool. The ECM must be powered down properly prior to disconnecting from the Electronic Service Tool.

Left Click Mouse On: Connect other ECM and perform download > Next EMPS

Process Confirmation

Process Confirmation Connect other ECM and perform download.

Return to Process Menu Quit the EMPS program.

Next

909006-54

87645003

June 2007

7-69

CX-B Excavators - Additional Tools

The Electronic Service Tool will display a Confirmation of Switch screen. Check the settings of the switches on the EMPS/EST Protocol Adapter Box. The switches should be set as follows: • Data Select Switch - Read • ECM Power Switch - Off Left click

the Next

button.

Left Click Mouse On: Next EMPS

Confirmation of Switch DATA SELECT

ECM POWER

READ

ON

WRITE

OFF

DC IN1

Confirmation of Switch Set each switch of Selector as follows.

DATA SELECT switch ECM POWER switch

ECM

RS-232C

DC IN2

POWER

FUSE

ON

: Read side : OFF

OFF

Next

The Electronic Service Tool will display a Confirmation of Switch screen.

• Place the EMPS/EST Protocol Adapter Power switch in the Off position. As the Power switch is placed in the Off position, the Power LED should darken.

Left click

the Next

button.

Left Click Mouse On: Next EMPS

Confirmation of Switch

POWE

R

DC IN1

DC IN2

1

Confirmation of Switch POWER switch

RS-232C

: OFF

ECM

FUSE

POWER ON

2

OFF

Next

Item

7-70

Description

1

Power Switch

2

Power LED June 2007

87645003

CX-B Excavators - Additional Tools

An EMPS (Flash Tool) screen

will display.

• Remove the current ECM from the harness assembly.

• Install the replacement ECM on the harness assembly.

Left click

the OK

OK

button.

Left Click Mouse On: OK

DC IN1

POWER

READY

EMPS (Flash Tool) RS-232C

DATA SELECT

ECM POWER

READ

ON

WRITE

OFF

ECM

DC IN2

1 FUSE

POWER

ON OFF

Replace the ECM, and then click the OK button.

[Error Code = 0189)

2 CONTROL UNIT: ENGINE

OK

909006-55

UPDATED ECM PARTS NUMBER

CAUTION

909006-55

EM06E002

Item

Description

1

Replacement ECM - Connect when EMPS/EST Protocol Adapter Power switch in the Off position.

2

Original ECM - Disconnect when EMPS/EST Protocol Adapter Power switch in the Off position.

87645003

June 2007

7-71

CX-B Excavators - Additional Tools

Connection Procedure The Electronic Service Tool will display a Connection Procedure screen. Connect the Electronic Service tool. Left click the Next button.

Left Click Mouse On: Next EMPS

Connection Procedure

Connection Procedure 2

DC IN1

POWER

READY

RS-232C

DATA SELECT

ECM POWER

READ

ON

WRITE

OFF

ECM

FUSE

1

DC IN2

POWER

ON OFF

4

4

3 1. Check the Power Switch - OFF. 2. Connect the RS232C cable.

3. Connect the ECM harness.

4. Connect the power/battery.

Exit

Next 909006-38

7-72

June 2007

87645003

CX-B Excavators - Additional Tools

Mode Select The Electronic Service Tool will display a Mode Select screen. The Normally Update radio automatically be selected.

button will

• Normally Update - This update is automatically based on the engine serial number. Use this selection for all ECM updates unless specifically directed by the manufacturer.

• Enforce Update - An arbitrary parts number is designated and updated. This mode of update is not used by the dealer. A password is required.

• Campaign Update - This is performed when a campaign is required by the manufacturer.

Left click

the Next

button.

Left Click Mouse On: Next EMPS

Mode Select

MODE SELECT Normally Update Standard option. Parts number to be updated is searched automatically based on current parts number.

Enforce Update Arbitrary parts number can be selected using special password which is provided by ISUZU MOTORS Limited.

Campaign Update Use this mode when Equipment Manufacturer or ISUZU announces “Campaign Notice”.

Exit

Next 909006-56

The Electronic Service Tool will display an EMPS (Flash Tool) screen button.

. Left click

the OK

OK

• Prepare to update the ECM with an updated parts number. The updated number (when required) will be displayed on the Electronic Service Tool screen.

Left Click Mouse On: OK EMPS (Flash Tool) Preparation Prepare a printed label with updated parts number.

Proceeed to the next step, the EST will assign an updated parts number.

OK 909006-39

87645003

June 2007

7-73

CX-B Excavators - Additional Tools

The Electronic Service Tool will display an EMPS (Flash Tool) screen.

• Select the vehicle manufacturer.

Left click the drop down list arrow to make a selection from the displayed list. An item will be highlighted (darkened) as the selection is made. Left click the OK button.

OK Left Click Mouse On: OK EMPS

EMPS (Flash Tool) Select the machine’s manufacturer and click OK. SUMITOMO OK 909006-40

The Electronic Service Tool will display a Connection Confirmation screen. Review the connection status of the EST computer, EMPS/EST Protocol Adapter Box, ECM, and power supply/battery.

• Communications Port - The Communications Port is automatically set to COM 1.

• Communication Speed - The Communication Speed is automatically set to 38400 bps.

Left click

the Next

button.

Left Click Mouse On: Next EMPS

Connection Confirmation

Connection Confirmation POWER

READY

RS-232C

DATA SELECT READ

ECM POWER ON

WRITE

OFF

ECM

FUSE

POWER

ON OFF

Setting of Communication Port Communications Port

Bit / sec:

38400

COM

1

(bps)

* Are the ECM, EMPS/EST Protocol Adapter Box and EST connected properly? * Do Not use battery/AC power supply at the same time. * Note the COM port setting, COM 1 is the setting for all EST applications. * Change the bit rate if necessary, the default value is 384000 bps).

Cancel

Next 909006-57

7-74

June 2007

87645003

CX-B Excavators - Additional Tools

The Electronic Service Tool will display a Confirmation of Switch screen. Check the settings of the switches on the EMPS/EST Protocol Adapter Box. The switches should be set as follows: • Data Select Switch - Read • ECM Power Switch - Off • Power Switch - Off Left click

the Next

button.

Left Click Mouse On: Next EMPS

Confirmation of Switch DATA SELECT

ECM POWER

READ

ON

WRITE

OFF

1

2

POWE

R

DC IN1

DC IN2

3 Confirmation of Switch Check the following conditions.

DATA SELECT switch ECM POWER switch POWER switch

RS-232C

: READ side : OFF : OFF

ECM

FUSE

POWER ON OFF

380002727

Next 909006-02

Item

Description

1

Data Select Switch - Read

2

ECM Power Switch - Off

3

Power Switch - Off

87645003

June 2007

7-75

CX-B Excavators - Additional Tools

The Electronic Service Tool will display a Confirmation of Switch screen.

• Place the EMPS/EST Protocol Adapter Power switch in the On position. As the Power switch is placed in the On position, the Power LED should illuminate.

Left click

the Next

button.

Left Click Mouse On: Next EMPS

Confirmation of Switch

POWE

R

DC IN1

DC IN2

1

RS-232C

Confirmation of Switch POWER switch

ECM

FUSE

POWER ON

2

: ON

OFF

380002727

Next 909006-16

Item

Description

1

Power Switch - Place the EMPS/EST Protocol Adapter Power switch in the On position.

2

Power LED - As the Power switch is placed in the On position, the Power LED should illuminate.

An EMPS (Flash Tool) screen will be displayed.

• The Electronic Service Tool is confirming the EMPS/EST Protocol Adapter S/N. • Monitor all On Screen Instructions.

EMPS

EMPS (Flash Tool) [Select S/N] is being confirmed.

Please wait.

909006-17

7-76

June 2007

87645003

CX-B Excavators - Additional Tools

Selection Menu The Electronic Service Tool will display a Selection Menu screen. Left click the drop down list arrow to make a selection from the displayed list. An item will be highlighted (darkened) as the selection is made.

Note: The On the Machine/Off the Machine selection does not affect ECM programming. A note is placed in the download record log. The ECM will be properly programmed with either selection.

Select the configuration setting for the ECM location: • On the Machine - When On the Machine is selected, the EST advances to Voltage Confirmation Screen. Make this selection if the ECM is connected to the machine in its normal location for the purpose of programming.

• Off the Machine - When Off the Machine is selected, the EST advances to External Power Confirmation Screen. Make this selection if the ECM is disconnected from the machine and located on a bench for the purpose of programming.

Left click

the Next

button.

Left Click Mouse On: Next EMPS

Selection Menu

1

Process Menu Replace ECM (same model)

2

Select ECM Location Off the machine

3

Back

Next 909006-58

Item

Description

1

Process Menu - The process selected during Startup will be displayed.

2

Select ECM Location - Choose: • On the Machine • Off the Machine

3

Next Button • When On the Machine is selected, advances to External Power Confirmation Screen.

• When Off the Machine is selected, advances to Voltage Confirmation Screen.

87645003

June 2007

7-77

CX-B Excavators - Additional Tools

An EMPS (Flash Tool) screen will be displayed.

• Confirm the power supply voltage.

Left click the Yes

button.

Left Click Mouse On: Yes EMPS

EMPS Flash Tool

EMPS

2 On the machine is selected.

Is external power supply connected?

Is the power supply of appropriate voltage connected to ECM? Check again whether 12V or 24V is used.

1 Off the machine is selected.

Is external power supply connected?

Is the power supply of appropriate voltage connected to ECM? Check again whether 12V or 24V is used.

Help

Yes

EMPS (Flash Tool)

Help

No

Yes

909006-20

909006-19

Item

No

Description

1

Off the machine is selected.

2

On the machine is selected.

A Selection Items Confirmation screen will be displayed.

• This screen details the settings configured.

Left click

the Next

button.

Left Click Mouse On: Next EMPS

Selection Items Confirmation

Selection Items Confirmation The items below are selected.

ID

HW

TOOL

Replace ECM (same model)

ECM LOCATION

Off The Machine

Back

Next 909006-59

7-78

June 2007

87645003

CX-B Excavators - Additional Tools

The Electronic Service Tool will display a Confirmation of Switch screen. Check the settings of the switches on the EMPS/EST Protocol Adapter Box. The switches should be set as follows: • Data Select Switch - Read • ECM Power Switch - On Place the switches in the position shown. Left click

the Next

button.

Left Click Mouse On: Next EMPS

Confirmation of Switch DATA SELECT

ECM POWER

READ

ON

WRITE

OFF

DC IN1

1

Confirmation of Switch Set each switch of Selector as follows.

DATA SELECT switch ECM POWER switch

: :

DC IN2

RS-232C

2

Read side ON

ECM

FUSE

POWER ON OFF

Next 909006-12

Item

Description

1

ECM Power Switch

2

Ready LED

EMPS (Flash Tool) screens will be displayed.

• Monitor progress on screen.

Note: As the Electronic Service Tool checks current ECM information, the Ready LED will flash.

EMPS

EMPS (Flash Tool)

Current ECM Parts Number is being cofirmed.

Please wait.

909006-22

87645003

June 2007

7-79

CX-B Excavators - Additional Tools

A Current ECM Parts Number Confirmation screen is displayed. Left click

the Next

button.

Left Click Mouse On: Next EMPS

Current ECM Parts Number Confirmation

Current ECM Parts Number Confirmation CURRENT ECM PARTS NUMBER

898008-1650

To cancel the reflashing process, click the Cancel button.

To continue, click the Next button.

Cancel

Next

909006-60

7-80

June 2007

87645003

CX-B Excavators - Additional Tools

A New ECM Parts Number Search screen will be displayed. Make selections from the drop down menus: • Engine Model - Select the engine model that corresponds to the original/former parts number.

• Engine Type - Select the engine type that corresponds to the original/former parts number.

Left click

the Select

Select

button.

Left Click Mouse On: Select Make selections from the drop down menu: • OEM Name - Select the OEM Name from among those that correspond to the selected Engine Model and Engine Type.

The Engine Number will be displayed using information the Electronic Service Tool collected while confirming the ECM parts number. Left click the Next button.

Left Click Mouse On: Next EMPS

New ECM Parts Number Search

New ECM Parts Number Search ENGINE MODEL

6HK1

ENGINE TYPE

XYSS-01

Select

OEM NAME

SUMITOMO

ENGINE NUMBER

511366

Cancel

Back

Next

909006-25

Item

Description

1

Engine Model - Select the engine model that corresponds to the original/former parts number. In the case of an Enforced Update, you can select all engine models.

2

Engine Type - Select the engine type that corresponds to the original/former parts number. In the case of an Enforced Update, you can select all engine types.

3

Select - Extracts the applicable OEM names for the selected Engine Model and Engine Type, and provides them for selection in the OEM Name box.

4

OEM Name - Select the OEM Name from among those that correspond to the selected Engine Model and Engine Type.

5

The Engine Serial Number uploaded at startup is displayed. You cannot enter in this field except in a situation where the process where an Engine S/N change is required.

87645003

June 2007

7-81

CX-B Excavators - Additional Tools

An ECM Replacement / Data Confirmation screen will be displayed. After checking the contents, left click the Next button.

• The Perform QR code setting radio button is the default selection. This operation must be completed whenever an ECM is replaced to provide information to the ECM to optimize engine fuel system performance.

• The injector QR codes are displayed on a label located on the engine head cover and the QR code located on the top of the injector.

Left Click Mouse On: Next EMPS

ECM Replacement / Data Confirmation

ECM Replacement / Data Confirmation Current ECM Parts Number

ECM prior to changing connection

898008-1650

Engine Model

898008-1650

6HK1

6HK1

Engine Type

XYSS-01

XYSS-01

OEM NAME

SUMITOMO

SUMITOMO

The latest Parts Number of ECM to be replaced is as follows.

898008-1650

Reflash with this Parts Number.

Perform QR code setting.

Back

Cancel

Next 909006-61

An Engine Serial Number Confirmation screen will be displayed. After checking the contents, left click the Next button.

Left Click Mouse On: Next EMPS

Engine Serial Number Confirmation

Engine Serial Number Confirmation Engine Serial Number of ECM prior to changing connection will be set to currently connected ECM.

Engine Serial Number

511366

Next 909006-62

7-82

June 2007

87645003

CX-B Excavators - Additional Tools

An EMPS (Flash Tool) screen will be displayed.

• Monitor progress on screen.

EMPS

EMPS (Flash Tool)

Currently downloading to ECM. Please wait.

909006-63

An Injector QR Code Change Confirmation screen is displayed.

• This screen shows the updated injector QR code number(s).

Left click

the Next

button.

Left Click Mouse On: Next

EP06B008

An EMPS (Flash Tool) screen QR code downloading.

will be displayed. Left click

the Yes

button to start injector

Left Click Mouse On: Yes EMPS (Flash Tool) Do you want to start downloading injector QR code?

Yes

No 909006-64

87645003

June 2007

7-83

CX-B Excavators - Additional Tools

The Electronic Service Tool will display a Confirmation of Switch screen. Check the settings of the switches on the EMPS/EST Protocol Adapter Box. The switches should be set as follows: • Data Select Switch - Read • ECM Power Switch - On Place the switches in the position shown. Left click

the Next

button.

Left Click Mouse On: Next EMPS

Confirmation of Switch DATA SELECT

ECM POWER

READ

ON

WRITE

OFF

DC IN1

Confirmation of Switch Set each switch of Selector as follows.

DATA SELECT switch ECM POWER switch

RS-232C

ECM

DC IN2

FUSE

POWER ON

: Read side : ON

OFF

Next 909006-49

An EMPS (Flash Tool) screen will be displayed.

• Monitor progress on screen.

EMPS

EMPS (Flash Tool)

Downloading injector QR code to ECM...

Please wait.

909006-50

7-84

June 2007

87645003

CX-B Excavators - Additional Tools

A Change Result Confirmation screen is displayed. This screen shows the updated injector QR code number(s).

Left click

the Next

button.

Left Click Mouse On: Next

EP06B007

The Electronic Service Tool will display a Confirmation of Switch screen. Check the settings of the switches on the EMPS/EST Protocol Adapter Box. The switches should be set as follows: • Data Select Switch - Read • ECM Power Switch - Off Note: As the Power switch is placed in the OFF position, the Power LED should darken.

Left click

the Next

button.

Left Click Mouse On: Next EMPS

Confirmation of Switch DATA SELECT

ECM POWER

READ

ON

WRITE

OFF

1

DC IN1

Confirmation of Switch Set each switch of Selector as follows.

DATA SELECT switch ECM POWER switch

2

RS-232C

ECM

DC IN2

FUSE

POWER ON

: Read side : OFF

OFF

Next 909006-28

Item

Description

1

Data Select Switch

2

ECM Power Switch

87645003

June 2007

7-85

CX-B Excavators - Additional Tools

The Electronic Service Tool will display a Confirmation of Switch screen.

• Place the EMPS/EST Protocol Adapter Power switch in the Off position. As the Power switch is placed in the Off position, the Power LED should darken.

Left click

the Next

button.

Left Click Mouse On: Next EMPS

Confirmation of Switch

POWE

R

DC IN1

DC IN2

1

Confirmation of Switch POWER switch

ECM

RS-232C

FUSE

POWER ON

2

: OFF

OFF

Next 909006-33

Item

Description

1

Power Switch

2

Power LED

Disconnect the EMPS/EST ECM Cables and then left click

the Next

button.

Left Click Mouse On: Next EMPS

Removal Procedure

Removal Procedure 1

2 POWER

READY

RS-232C

DATA SELECT READ

ECM POWER ON

WRITE

OFF

ECM

FUSE

POWER

ON OFF

4

4

3 1. Check the Power Switch - OFF. 2. Remove the RS232C cable.

3. Remove the ECM harness.

4. Remove the power/battery.

Next 909006-42

7-86

June 2007

87645003

CX-B Excavators - Additional Tools

Clear ECM Fault Memory An EMPS (Flash Tool) screen will be displayed. If the ECM is not currently installed on the Excavator, OK reinstall the ECM and connect all vehicle harnesses. Left click the OK button.

• The engine will not operate properly unless memory is cleared.

Left Click Mouse On: OK Left click the Clearing Memory is Completed Clearing Memory is Completed button to exit the EMPS program and return to the Electronic Service Tool Additional Tools screen.

• Clearing ECM fault memory will be done using the Retrieve Controller Faults screen.

Left Click Mouse On: Clearing Memory is Completed EMPS

Clearing Memory

Clearing ECM Memory

EMPS

Perform the following steps to clear memory if Vehicle (Construction equipment/machine) is equipped with ECM. The engine will not operate properly unless memory is cleared.

EMPS (Flash Tool)

(1) Turn the ignition key to ON. (2) Turn the Diag SW to ON. (3) Turn the Memory Clear SW to ON. (4) Wait 5 seconds.

(5) Turn the Memory Clear SW to OFF. (6) Turn the Diag SW to OFF. (7) Turn the ignition key to OFF. (8) Wait 10 seconds. (Do not trun the ignition key to ON.) (9) Turn the ignition key to ON. (10) Turn the Diag SW to ON. (11) Check the engine.

Install the vehicle/equipment side harness to ECM and clear memory in ECM. The engine will not operate properly unless memory is cleared. * Click [OK] button after preparation is done.

OK

909006-34

* If the vehicle etc. is not equipped with ECM, install the ECM on the vehicle and clear the ECM memory.

Clearing Memory is Completed

Connect Electronic Service Tool the ECM Diagnostic Connector Connect the Electronic Service Tool (EST) to the vehicle Programming/Diagnostic connector using the adapter cables supplied with the Electronic Service Tool.

CAN

DG

Dearborn Group

To PC

Power

Protocol Adapter

Service Tool Electronic

K-Line

CAS2578A

208007-34

87645003

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CX-B Excavators - Additional Tools

View Faults — All Controllers — Clearing ECM Controller Faults To view and clear ECM controller fault information: • Left click

the Retrieve Faults From All Controllers

button.

Left Click Mouse On: Retrieve Faults From All Controllers

An All Controller Faults screen will be displayed. To remove inactive controller faults left click Clear Faults on All Controllers button.

the

Left Click Mouse On: Clear Faults on All Controllers

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An Electronic Service Tool dialog acknowledge the message.

screen will display. Left click

the OK

OK

button to

Left Click Mouse On: OK

Any inactive faults will be removed from the controller memory.

Important: Active Faults will be restored to the controller memory upon vehicle operation.

Left click

the Exit

button to close the All Controller Faults window.

Left Click Mouse On: Exit

XB07A034-9

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CX-B Excavators - Additional Tools

Section 9: Factory Setting From the EMPS (Engine Module Programming System) Flash Tool version screen, left click Next button.

the

Left Click Mouse On: Next

EP06B012

An EMPS (Flash Tool) screen

will be displayed. Left click

the OK

OK

button.

• No action is required if the EST computer was purchased from CNH, the Electronic Service Tool power settings do not need to be modified. If the computer was purchased elsewhere, check the power settings and make adjustments if required. Refer to Desktop Power Settings information in this manual.

Left Click Mouse On: OK EMPS (Flash Tool) Reflashing takes a specific period of time. Check the following settings.

Select the Power Schemes tab in Power Options Properties dialog box and set the System Standby and System Hibernates settings to Never.

OK 909006-37

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Left click

the Factory Setting radio

button and then the Next

button.

Left Click Mouse On: Factory Setting > Next EMPS

Process Menu

Process Menu ECM Reflash Injector Replacement Replace ECM (same model) Factory Setting

Exit

Next 909006-65

Connection Procedure Connect the Electronic Service tool. Left click

the Next

button.

Left Click Mouse On: Next EMPS

Connection Procedure

Connection Procedure 2

DC IN1

DATA SELECT POWER

READY

RS-232C

1

DC IN2

4

ECM POWER

READ

ON

WRITE

OFF

ECM

FUSE

POWER

ON OFF

4

3 1. Check the Power Switch - OFF. 2. Connect the RS232C cable.

3. Connect the ECM harness.

4. Connect the power/battery.

Exit

Next 909006-38

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CX-B Excavators - Additional Tools

The Electronic Service Tool will display an EMPS (Flash Tool) screen.

• Select the vehicle manufacturer Sumitomo for all CNH applications.

Left click the drop down list arrow to make a selection from the displayed list. An item will be highlighted (darkened) as the selection is made. Left click the OK button.

OK Left Click Mouse On: OK EMPS

EMPS (Flash Tool) Select the machine’s manufacturer and click OK. SUMITOMO OK 909006-40

The Electronic Service Tool will display a Connection Confirmation screen. Review the connection status of the EST computer, EMPS/EST Protocol Adapter Box, ECM, and power supply/battery.

• Communication Port - COM 1 is the Communication Port for all EST applications.

• Communication Speed - Note the communication speed selection.

Left click

the Next

button.

Left Click Mouse On: Next EMPS

Connection Confirmation

Connection Confirmation DC IN1

POWER

READY

RS-232C

DATA SELECT

ECM POWER

READ

ON

WRITE

OFF

ECM

FUSE

DC IN2

POWER

ON OFF

Setting of Communication Port Communications Port

Bit / sec:

38400

COM

1

(bps)

* Are the ECM, EMPS/EST Protocol Adapter Box and EST connected properly? * Do Not use battery/AC power supply at the same time. * Note the COM port setting, COM 1 is the setting for all EST applications. * Change the bit rate if necessary, the default value is 384000 bps).

Cancel

Next 909006-41

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The Electronic Service Tool will display a Confirmation of Switch screen. Check the settings of the switches on the EMPS/EST Protocol Adapter Box. The switches should be set as follows: • Data Select Switch - Read • ECM Power Switch - Off • Power Switch - Off Left click

the Next

button.

Left Click Mouse On: Next EMPS

Confirmation of Switch DATA SELECT

ECM POWER

READ

ON

WRITE

OFF

1

POWE

2

R

DC IN1

DC IN2

3 Confirmation of Switch Check the following conditions.

DATA SELECT switch ECM POWER switch POWER switch

RS-232C

: READ side : OFF : OFF

ECM

FUSE

POWER ON OFF

380002727

Next 909006-02

Item

Description

1

Data Select Switch

2

ECM Power Switch

3

Power Switch

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CX-B Excavators - Additional Tools

The Electronic Service Tool will display a Confirmation of Switch screen.

• Place the EMPS/EST Protocol Adapter Power switch in the On position. As the Power switch is placed in the On position, the Power LED should illuminate.

Left click

the Next

button.

Left Click Mouse On: Next EMPS

Confirmation of Switch

POWE

R

DC IN1

DC IN2

1

RS-232C

Confirmation of Switch POWER switch

ECM

FUSE

POWER ON

2

: ON

OFF

380002727

Next 909006-16

Item

Description

1

Power Switch

2

Power LED

An EMPS (Flash Tool) screen will be displayed.

• The Electronic Service Tool is confirming the EMPS/EST Protocol Adapter S/N. • Monitor all On Screen Instructions.

EMPS

EMPS (Flash Tool) [Select S/N] is being confirmed.

Please wait.

909006-17

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Selection Menu The Electronic Service Tool will display a Selection Menu screen. Left click the drop down list arrow to make a selection from the displayed list. An item will be highlighted (darkened) as the selection is made.

Note: The On the Machine/Off the Machine selection does not affect ECM programming. A note is placed in the download record log. The ECM will be properly programmed with either selection.

Select the configuration setting for the ECM location: • On the Machine - When On the Machine is selected, the EST advances to Voltage Confirmation Screen. Make this selection if the ECM is connected to the machine in its normal location for the purpose of programming.

• Off the Machine - When Off the Machine is selected, the EST advances to External Power Confirmation Screen. Make this selection if the ECM is disconnected from the machine and located on a bench for the purpose of programming.

Left click

the Next

button.

Left Click Mouse On: Next EMPS

Selection Menu

Process Menu

1

Factory Setting

2

Select ECM Location Off the machine

3

Back

Next 909006-66

Item

Description

1

Process Menu - The selection made on the Process Selection.

2

Select ECM Location - Choose: • On the Machine • Off the Machine

3

Next Button • When On the Machine is selected, advances to External Power Confirmation Screen.

• When Off the Machine is selected, advances to Voltage Confirmation Screen.

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CX-B Excavators - Additional Tools

An EMPS (Flash Tool) screen will be displayed.

• Confirm the power supply voltage.

Left click the Yes

button.

Left Click Mouse On: Yes EMPS

EMPS Flash Tool

EMPS

2 On the machine is selected.

Is external power supply connected?

Is the power supply of appropriate voltage connected to ECM? Check again whether 12V or 24V is used.

1 Off the machine is selected.

Is external power supply connected?

Is the power supply of appropriate voltage connected to ECM? Check again whether 12V or 24V is used.

Help

Yes

EMPS (Flash Tool)

Help

No

Yes

909006-20

909006-19

Item

No

Description

1

Off the machine is selected.

2

On the machine is selected.

A Selection Items Confirmation screen will be displayed.

• This screen details the settings configured.

Left click

the Next

button.

Left Click Mouse On: Next EMPS

Selection Items Confirmation

Selection Items Confirmation The items below are selected.

ID

HW

TOOL

Factory Setting

ECM LOCATION

Off The Machine

< Back

Next > 909006-67

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The Electronic Service Tool will display a Confirmation of Switch screen. Check the settings of the switches on the EMPS/EST Protocol Adapter Box. The switches should be set as follows: • Data Select Switch - Read • ECM Power Switch - On Place the switches in the position shown. Left click

the Next

button.

Left Click Mouse On: Next EMPS

Confirmation of Switch DATA SELECT

ECM POWER

READ

ON

WRITE

OFF

DC IN1

1

Confirmation of Switch Set each switch of Selector as follows.

DATA SELECT switch ECM POWER switch

: :

DC IN2

ECM

RS-232C

2

Read side ON

FUSE

POWER ON OFF

Next 909006-12

Item

Description

1

ECM Power Switch

2

Ready LED

EMPS (Flash Tool) screens will be displayed.

• Monitor progress on screen.

Note: As the Electronic Service Tool checks current ECM information, the Ready LED will flash.

EMPS

EMPS (Flash Tool)

EMPS

Uploading QR data from ECM...

Please wait.

Current ECM Parts Number is being cofirmed.

Please wait.

909006-22

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CX-B Excavators - Additional Tools

An Enter Engine Serial Number screen will be displayed.

• Select the Engine Model.

Left click the drop down list arrow to make a selection from the displayed list. The item will be highlighted (darkened) as the selection is made.

• Enter the engine serial number, this serial number will be used to set the factory settings.

Left click

the Next

button.

Left Click Mouse On: Next EMPS

Enter Engine Serial Number

Enter Engine Serial Number Select the engine model on which this ECM will be installed and then enter the Serial Number.

Parts Number

898008-1650

Engine Model

6HK1

Engine Serial Number

511366 511361 Cancel

Back

Next

A Factory Setting Data screen will be displayed.

• This screen displays installed QR Code upload data and factory setting QR data.

Left click

the Next

button.

Left Click Mouse On: Next

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An EMPS (Flash Tool) screen QR code downloading.

will be displayed. Left click

the Yes

button to start injector

Left Click Mouse On: Yes EMPS (Flash Tool) Do you want to start downloading injector QR code?

Yes

No 909006-64

The Electronic Service Tool will display a Confirmation of Switch screen. Check the settings of the switches on the EMPS/EST Protocol Adapter Box. The switches should be set as follows: • Data Select Switch - Read • ECM Power Switch - On Place the switches in the position shown. Left click

the Next

button.

Left Click Mouse On: Next EMPS

Confirmation of Switch DATA SELECT

ECM POWER

READ

ON

WRITE

OFF

DC IN1

Confirmation of Switch Set each switch of Selector as follows.

DATA SELECT switch ECM POWER switch

RS-232C

ECM

DC IN2

FUSE

POWER ON

: Read side : ON

OFF

Next 909006-49

An EMPS (Flash Tool) screen will be displayed.

• Monitor progress on screen.

EMPS

EMPS (Flash Tool)

Downloading injector QR code to ECM...

Please wait.

909006-50

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CX-B Excavators - Additional Tools

A Change Result Confirmation screen is displayed. This screen shows the updated injector QR code number(s).

Left click

the Next

button.

Left Click Mouse On: Next

EP06B010

The Electronic Service Tool will display a Confirmation of Switch screen. Check the settings of the switches on the EMPS/EST Protocol Adapter Box. The switches should be set as follows: • Data Select Switch - Read • ECM Power Switch - Off Left click

the Next

button.

Left Click Mouse On: Next EMPS

Confirmation of Switch DATA SELECT

ECM POWER

READ

ON

WRITE

OFF

DC IN1

Confirmation of Switch Set each switch of Selector as follows.

DATA SELECT switch ECM POWER switch

RS-232C

ECM

DC IN2

FUSE

POWER ON

: Read side : OFF

OFF

Next 909006-28

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The Electronic Service Tool will display a Confirmation of Switch screen.

• Place the EMPS/EST Protocol Adapter Power switch in the Off position. As the Power switch is placed in the Off position, the Power LED should darken.

Left click

the Next

button.

Left Click Mouse On: Next EMPS

Confirmation of Switch

POWE

R

DC IN1

DC IN2

1

Confirmation of Switch POWER switch

ECM

RS-232C

FUSE

POWER ON

2

: OFF

OFF

Next 909006-33

Item

Description

1

Power Switch

2

Power LED

Disconnect the EMPS/EST ECM Cables and then left click

the Next

button.

Left Click Mouse On: Next EMPS

Removal Procedure

Removal Procedure 1

2 POWER

READY

RS-232C

DATA SELECT READ

ECM POWER ON

WRITE

OFF

ECM

FUSE

POWER

ON OFF

4

4

3 1. Check the Power Switch - OFF. 2. Remove the RS232C cable.

3. Remove the ECM harness.

4. Remove the power/battery.

Next 909006-42

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CX-B Excavators - Additional Tools

Clear ECM Fault Memory An EMPS (Flash Tool) screen will be displayed. If the ECM is not currently installed on the Excavator, OK reinstall the ECM and connect all vehicle harnesses. Left click the OK button.

• The engine will not operate properly unless memory is cleared.

Left Click Mouse On: OK Left click the Clearing Memory is Completed Clearing Memory is Completed button to exit the EMPS program and return to the Electronic Service Tool Additional Tools screen.

• Clearing ECM fault memory will be done using the Retrieve Controller Faults screen.

Left Click Mouse On: Clearing Memory is Completed EMPS

Clearing Memory

Clearing ECM Memory

EMPS

Perform the following steps to clear memory if Vehicle (Construction equipment/machine) is equipped with ECM. The engine will not operate properly unless memory is cleared.

EMPS (Flash Tool)

(1) Turn the ignition key to ON. (2) Turn the Diag SW to ON. (3) Turn the Memory Clear SW to ON. (4) Wait 5 seconds.

(5) Turn the Memory Clear SW to OFF. (6) Turn the Diag SW to OFF. (7) Turn the ignition key to OFF. (8) Wait 10 seconds. (Do not trun the ignition key to ON.) (9) Turn the ignition key to ON. (10) Turn the Diag SW to ON. (11) Check the engine.

Install the vehicle/equipment side harness to ECM and clear memory in ECM. The engine will not operate properly unless memory is cleared. * Click [OK] button after preparation is done.

OK

909006-34

* If the vehicle etc. is not equipped with ECM, install the ECM on the vehicle and clear the ECM memory.

Clearing Memory is Completed

Connect Electronic Service Tool the ECM Diagnostic Connector Connect the Electronic Service Tool (EST) to the vehicle Programming/Diagnostic connector using the adapter cables supplied with the Electronic Service Tool.

CAN

DG

Dearborn Group

To PC

Power

Protocol Adapter

Service Tool Electronic

K-Line

CAS2578A

208007-34

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View Faults — All Controllers — Clearing ECM Controller Faults To view and clear ECM controller fault information: • Left click

the Retrieve Faults From All Controllers

button.

Left Click Mouse On: Retrieve Faults From All Controllers

An All Controller Faults screen will be displayed. To remove inactive controller faults left click Clear Faults on All Controllers button.

the

Left Click Mouse On: Clear Faults on All Controllers

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CX-B Excavators - Additional Tools

An Electronic Service Tool dialog acknowledge the message.

screen will display. Left click

the OK

OK

button to

Left Click Mouse On: OK

Any inactive faults will be removed from the controller memory.

Important: Active Faults will be restored to the controller memory upon vehicle operation.

Left click

the Exit

button to close the All Controller Faults window.

Left Click Mouse On: Exit

XB07A034-9

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8 CX-B Excavators - Configuration

©2007 CNH America LLC

CX-B Excavators - Configuration

CX-B Excavator Electronic Service Tool Section 1: Connections Electronic Service Tool Connection Points The Electronic Service Tool (EST) programming/diagnostic connectors are located behind the operator’s seat (under the removable cover).

20A

10A

15A

10A

20A

10A 15A

10A

20A

5A

10A

30A

10A

20A

10A

15A

10A 15A

10A

20A

15A

15A

2

1 5A

20A 10A

30A

10A

10A

2

1

0211

8

8-2

3800

Item

DSD

BA

SE

CA

L LE VE

ON

3

Description

1

Programming/Diagnostic Connector - Used to connect the Electronic Service Tool to the Machine Control Module (MCM). Programming/diagnostic cables required for this connection: • PC to Adapter Cable (380000602 or CAS2580A) • Interconnection Adapter Cable (380002118)

2

Programming/Diagnostic Connector - Used to connect the Electronic Service Tool to the Engine Control Module (ECM) for controller hardware identification and controller fault reading.

Programming/diagnostic cables required for this connection: • PC to Adapter Cable (380000602 or CAS2580A) • Protocol Adapter (380001216 or CAS2578A) • Vehicle to Protocol Adapter Cable (380000099 or CAS2597A)

3

Diagnostic Connector/ECM Location - Located behind operator’s seat, under removable cover.

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Connector Selection Screen The Vehicle Connector Selection screen is used to match the diagnostic connection on the vehicle to the Electronic Service Tool information and screen functions. Each diagnostic connection is used to communicate with specific controllers.

Important: The diagnostic connector selected from this screen must match the actual diagnostic connection on the vehicle to allow communication with individual controllers.

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CX-B Excavators - Configuration

Section 2: Configuration - Machine Control Module The configuration process is used to set the controller memory to meet the customer needs and the factory specifications. The configuration processes can be performed in any order. The Configuration screen is used to: • Retrieve, View, and Modify Select Configuration Parameters to Customer and Factory Specifications.

• View Machine History Information.

Selecting the Configuration Screen The Tool Bar can be used to view the Configuration screen.

XB07A001-1

Place the cursor arrow button.

over the Configuration

button in the Tool Bar. Left click the Configuration

Important: This operation requires the Machine Diagnostic Connector selection from the Vehicle Connector Selection screen. The EST must be connected to the Machine Diagnostic Connector.

Left Click Mouse On: Configuration

XB07A003-1

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Machine Configurations The Configuration screen will be displayed. Left click an item on the Configuration Item list to select it. As the name is selected, it will be highlighted (darkened). Place the cursor arrow over the Configure Selected Item button. Left click the Configure Selected Item button.

Left Click Mouse On: Configure Selected Item

XB07A015-1

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CX-B Excavators - Configuration

A Machine Configurations screen will be displayed. To allow viewing of information not currently shown on the Electronic Service Tool screen, scroll buttons are located along the side of the screen. Place the cursor arrow over one of the scroll buttons.

• Left click the scroll arrow ( • Left click the end arrow (

or or

) until the desired portion of the screen is displayed. ) to display the end of the list.

Current Machine Configuration Values Place the cursor arrow over the Retrieve Current Configuration Retrieve Current Configuration button. Left click the Retrieve Current Configuration button. The Electronic Service Tool will display the current configuration information from the MCM. Left Click Mouse On: Retrieve Current Configuration

1 2

3

3

6

5 XB07A015-2

Item 1-

Retrieve Current Configuration

2 3-

Send Modified Configuration

4

8-6

Description Retrieve Current Configuration - Used to command the Electronic Service Tool to poll the Machine Control Module (MCM) for the current controller configuration data.

Status - Provides a text description from the most recent time when the Machine Control Module (MCM) was polled for configuration data.

Save Data to controller - Used to command the Electronic Service Tool to save the current configuration settings to the controller.

Modified Values - Provides a location to change configuration settings. Setting can be change by: • Highlighting the value in the parameter field and changing the value by entering the desired value using the EST key board.

• Selecting a value for the parameter from a drop down list arrow from the displayed list.

5-

Exit - Used to close the Machine Configurations screen.

6-

Instructions - Used to display user instructions for the Machine Configurations screen.

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CX-B Excavators - Configuration

Modifying Machine Configuration Values 1. Place the cursor arrow over the Modified Values field and left click on the arrow or in the Modified Values area on the screen.

2. Left click the value from the displayed list or use the EST keyboard to insert the value.

3. Place the cursor arrow over the Send Modified Configuration click the Send Modified Configuration button.

Send Modified Configuration

button and then left

Left Click Mouse On: Drop Down Arrow > No > Send Modified Configuration

XB07A007-1

XB07A007-2

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CX-B Excavators - Configuration

The modified configuration will be displayed.

XB07A007-3

To close the Machine Configurations screen, place the cursor arrow Left click the Exit button.

Left Click Mouse On:

over the Exit

button.

Exit

XB07A007-4

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Instructions Screen User instructions can be displayed to guide the Electronic Service Tool user through the machine configuration process. Place the cursor arrow over the Instructions button. Left click the Instructions button.

Left Click Mouse On: Instructions

XB07A007-5

The Electronic Service Tool will display the Machine Configurations Instructions screen. Place the cursor arrow over the Exit button and left click the Exit button.

Left Click Mouse On: Exit

XB07A007-6

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CX-B Excavators - Configuration

Machine History The Configuration screen will be displayed. Left click an item on the Configuration Item list to select it. As the name is selected, it will be highlighted (darkened). Place the cursor arrow over the Configure Selected Item button. Left click the Configure Selected Item button.

Left Click Mouse On: Machine History > Configure Selected Item

XB07A015-4

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A Machine History screen will be displayed.

1 2 3 4

5 6 Item 1-

Change Parameter Selections

23-

Save Data to File

4-

Description Change Parameter Selections - Used to select parameters from a list for viewing.

Refresh - Used to update the information on the screen.

Save Data to File - Used to save the Machine History information to the Electronic Service Tool hard drive storage disk in a file format to be viewed at a later date.

View Histogram - Used to display a historical usage graph for selected parameters.

5-

Instructions - Used to display user instructions for the Machine History screen.

6-

Exit - Used to close the Machine History screen.

The Change Parameter Selections is used to select parameters from a list for viewing. Left click Change Parameter Selections button.

the

Left Click Mouse On: Change Parameter Selections

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CX-B Excavators - Configuration

The Change Parameter Selections screen will be displayed. The Change Parameter Selection screen is used to set up items (parameters) for viewing on the Machine History screen.

2

1

3

4

6

5 XB07A026-1

Item

3-

Description

1

Data Description Parameter List - Contains the parameters (items) on the vehicle such as a sensor signal, switch, or a computation done by a controller that can be checked.

• Source - The controller which will use the parameter data displayed.

2

Data Description View List - Displays the parameter(s) the user has selected to check (view).

• Source - The controller which will use the parameter data displayed.

Add

Add Button - Used to move a parameter from the Data Description Parameter List to the Data Description View List.

4-

Remove Button - Used to remove a parameter from the Data Description View List.

5-

Remove All Button - Used to remove all parameters from the Data Description View List.

6-

Exit Button - Used to return to the Machine History screen after the Data Description View List selections are complete.

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To select a parameter for placement on the View List: 1. Place the cursor arrow

over the item in the Data Description Parameter List.

2. Left click the parameter name. As the name of the parameter is selected, it will be highlighted (darkened).

3. Left click the Add

Add

button to move the parameter to the Data Description View List.

4. Select items from the Data Description Parameter List for viewing until the Data Description View List contains the desired parameters, Left Click Mouse On: Parameter Name > Add

XB07A026-2

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CX-B Excavators - Configuration

If a selected parameter needs to be removed from the View List: 1. Place the cursor arrow

over the item.

2. Left click the parameter name. As the name of the parameter is selected, it will be highlighted (darkened).

3. Left click the Remove List.

button to remove the parameter from the Data Description View

Left Click Mouse On: Parameter Name > Remove

XB07A026-3

When all of the desired parameters are selected, place the cursor arrow Left click the Exit button.

over the Exit

button.

Left Click Mouse On: Exit

XB07A026-4

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The Machine History screen will be displayed with the selected parameter information.

Refresh Place the cursor arrow over the Refresh button and left click the Refresh button. The Electronic Service Tool will display the current information from the MCM. A file name can be entered in the file name field.

Left Click Mouse On: Refresh

Save Data to File Place the cursor arrow over the Save Data to File to File button.

Save Data to File

button and then left click the Save Data

Left Click Mouse On: Save Data to File

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CX-B Excavators - Configuration

Choose Machine Data File Name A Choose Machine Data File Name screen will display.

• If the information is saved, the file will be stored in a directory specified by the Electronic Service Tool.

1. Place the cursor arrow

over the File Name field and left click in the File Name area.

2. Once the cursor is placed in the File Name area, a name can be entered with the Electronic Service Tool keyboard.

3. To save the file to the Electronic Service Tool hard drive storage disk, left click the Save button.

Note: Left click on the Cancel button to return the Electronic Service Tool to the All Controller Faults display.

Left Click Mouse On:

Save

1

2 3 4

XB07A026-7

Item

3-

8-16

Description

1

Save In: - Storage location for the file on the Electronic Service Tool hard drive storage disk.

2

File Name Field- Enter the desired name for the file.

Save

Save Button - Used to save the log file to the Electronic Service Tool hard drive storage disk.

4

File Type - Indicates how the file will be saved (txt file type shown).

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An Electronic Service Tool dialog screen will display. Place the cursor arrow OK OK button and then left click the OK button.

Left Click Mouse On:

over the

OK

XB07A026-8

View Histogram Parameters capable of displaying histogram data are identified with a Bar Graph icon next to the parameter name. The Histogram (a historical graph of the parameter information) provides a view of parameter information from an extended period of the machine’s operation. Select parameters for viewing as described in this manual.

Left Click Mouse On: Parameter Name > Add

CX07D101-1

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8-17

CX-B Excavators - Configuration

When the desired parameters are selected, place the cursor arrow click the Exit button.

over the Exit

button. Left

Left Click Mouse On: Exit

CX07D101-3

The Machine History screen will be displayed.

View Histogram Left click a parameter. As the name is selected, it will be highlighted (darkened). Place the cursor arrow over the View Histogram button and left click the View Histogram button.

Left Click Mouse On: View Histogram

CX07D101-4

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A View Histogram screen will be displayed.

CX07X101-5

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CX-B Excavators - Configuration

If more than one parameter is currently selected, View Histogram screens can be reviewed by: • Selecting each parameter from a drop down list

.

Left Click Mouse On: Drop Down Arrow

CX07D101-6

• Selecting the Forward

Forward

and Back

Back

buttons.

Left Click Mouse On: Forward or Back

CX07D101-8

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Instructions Screen User instructions can be displayed to guide the Electronic Service Tool user through the Machine History viewing process. Place the cursor arrow over the Instructions button and then left click the Instructions button.

Left Click Mouse On: Instructions

XB07A026-9

The Electronic Service Tool will display the Machine History Instructions screen. Place the cursor arrow over the Exit button and left click the Exit button.

Left Click Mouse On: Exit

XB07A026-10

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CX-B Excavators - Configuration

Section 3: Configuration - Engine Control Module This Configuration screen is used to optimize engine fuel system performance. This process accommodates for variations in the fuel injectors installed on the engine. The Injector QR Calibration Initialization should be completed whenever: • An injector is replaced.

• An Engine Control Module (ECM) is replaced

Injector QR Calibration Codes Prior to the Injector QR Calibration procedure, the injector QR Calibration Code information must be identified and recorded from the replacement injector/injectors. The injector QR Code is located on the injector body.

• Record the injector QR Calibration Code digits in the proper order using the sample shown.

• There may be more injector QR Calibration Code digits located on the injector body label than found on the engine valve cover. The Electronic Service Tool is set up to accept injector QR Calibration Codes containing 24 to 30 digits.

• A decal, located on the engine valve cover, lists the injector QR Calibration Codes for the factory installed injectors.

Note: Install the injector after performing the ECM Calibration QR Code update process with the Electronic Service Tool. This will help prevent the possibility of mistakes when copying the code to paper.

A

1

B C D

5500 B307 88E7 0000

0088 C989 A100 04

55000088B307C98988E7A100000004 A

B

IE06A000-1

8-22

C

D

406006-7

Item

Description

1

Injector QR Code Information - The injector QR Calibration Code digits must be identified and recorded from the new injector. Injector QR Calibration Code digits will be entered and saved to the Engine Control Module memory using the Electronic Service Tool Configuration screen.

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Selecting the Configuration Screen The Tool Bar can be used to view the Configuration screen.

XB07A001-1

Place the cursor arrow button.

over the Configuration

button in the Tool Bar. Left click the Configuration

Important: This operation requires the Engine Diagnostic Connector selection from the Vehicle Connector Selection screen. The EST must be connected to the Engine Diagnostic Connector.

Left Click Mouse On: Configuration

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CX-B Excavators - Configuration

Injector QR Data Installation Tool • Engine/ECM Test Conditions: Turn the key switch On without starting the engine.

The Configuration screen will be displayed. Left click an item on the Configuration Item list to select it. As the name is selected, it will be highlighted (darkened). Place the cursor arrow over the Configure Selected Item button. Left click the Configure Selected Item button.

Left Click Mouse On: Configure Selected Item

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The Injector QR Data Initialization screen will be displayed.

1

2

3

5

4

6

IE06A021-9

Item

Description Retrieve Data From Controller - Used to command the Electronic Service Tool to poll the Engine Control Module (ECM) for the current Injector QR Data.

1-

Instructions - Used to display user instructions for the Injector QR Data Initialization screen.

23

Injector information retrieved from the ECM is displayed in the Current QR Data column on the screen.

4

Replacement Injector information to be stored to the ECM is entered in the Modified QR Data column on the screen.

Save Data to controller - Used to command the Electronic Service Tool to save the current Injector QR Data to the ECM.

56-

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Exit - Used to close the Injector QR Data Initialization screen.

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CX-B Excavators - Configuration

Current QR Data Place the cursor arrow over the Retrieve Data From Controller button. Left click the Retrieve Data From Controller button. The Electronic Service Tool will display the current QR Calibration information from the ECM. Left Click Mouse On: Retrieve Data From Controller

IE06A022-1

1

IE06A022-2

Item 1 8-26

Description Current Injector QR Code Information June 2007

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Modifying QR Data — New Injector Installation 1. Place the cursor arrow over the Modified Data field for the replacement injector and left click the mouse in the Modified QR Data area on the screen.

2. Use the Electronic Service Tool keyboard to insert the QR Calibration Code recorded from the replacement injector (located on the injector body).

3. Place the cursor arrow over the Save Data to Controller the Save Data to Controller button.

button and then left click

Left Click Mouse On: Save Data to Controller

IE06A022-2A

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CX-B Excavators - Configuration

An Electronic Service Tool dialog screen will display. Place the cursor arrow OK OK button and then left click the OK button.

Left Click Mouse On:

over the

OK

IE06A022-4

The Electronic Service Tool will replace the QR calibration information for the selected injector. Place the cursor arrow over the Exit button and left click the Exit button.

Left Click Mouse On:

Exit

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Configuration - ECM Replacement A modified Injector QR Data Initialization process is used to configure the Electronic Control Module (ECM) if it is replaced.

Important: Record all of the Injector QR data codes from the original ECM using the Electronic Service Tool or copy the codes that are printed on the engine valve cover. Install the new ECM. Connect the Electronic Service Tool and turn the key switch ON without starting the engine.

Place the cursor arrow over the Retrieve Data From Controller button and then left click the Retrieve Data From Controller button. The Electronic Service Tool will retrieve the current QR calibration information from the ECM. Left Click Mouse On: Retrieve Data From Controller

IE06A022-1

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The Electronic Service Tool will display the current QR calibration information.

IE06A022-2

1. Place the cursor arrow the area.

over the Modified Data field for each injector and left click the mouse in

2. Once the cursor is placed in the field, use the Electronic Service Tool keyboard to insert the QR Calibration Codes (recorded from the original ECM or the engine valve cover) for each injector.

3. Place the cursor arrow over the Save Data to Controller Save Data to Controller button.

button and left click the

Left Click Mouse On: Save Data to Controller

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An Electronic Service Tool dialog screen will display. The Electronic Service Tool will replace the QR OK calibration information for the selected injector(s). Place the cursor arrow over the OK button and left click the OK button.

Left Click Mouse On: OK

IE06A022-4-2

The Electronic Service Tool will replace the QR calibration information for the selected injector(s). Place the cursor arrow over the Exit button and left click the Exit button.

Left Click Mouse On: Exit

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Instructions Screen User instructions can be displayed to guide the Electronic Service Tool user through the Injector QR Calibration Initialization process. Place the cursor arrow over the Instructions button and then left click the Instructions button.

Left Click Mouse On: Instructions

The Electronic Service Tool will display the Injector QR Data Initialization Instructions screen. Place the cursor arrow over the Exit button and left click the Exit button.

Left Click Mouse On: Exit

IE06A021-4

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9 CX-B Excavators - Controller Testing

©2007 CNH America LLC

CX-B Excavators - Controller Testing

CX-B Excavator Electronic Service Tool Section 1: Connections Electronic Service Tool Connection Points The Electronic Service Tool (EST) programming/diagnostic connectors are located behind the operator’s seat (under the removable cover).

20A

10A

15A

10A

20A

10A 15A

10A

20A

5A

10A

30A

10A

20A

10A

15A

10A 15A

10A

20A

15A

15A

2

1 5A

20A 10A

30A

10A

10A

2

1

0211

8

9-2

3800

Item

DSD

BA

SE

CA

L LE VE

ON

3

Description

1

Programming/Diagnostic Connector - Used to connect the Electronic Service Tool to the Machine Control Module (MCM). Programming/diagnostic cables required for this connection: • PC to Adapter Cable (380000602 or CAS2580A) • Interconnection Adapter Cable (380002118)

2

Programming/Diagnostic Connector - Used to connect the Electronic Service Tool to the Engine Control Module (ECM) for controller hardware identification and controller fault reading.

Programming/diagnostic cables required for this connection: • PC to Adapter Cable (380000602 or CAS2580A) • Protocol Adapter (380001216 or CAS2578A) • Vehicle to Protocol Adapter Cable (380000099 or CAS2597A)

3

Diagnostic Connector/ECM Location - Located behind operator’s seat, under removable cover.

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Connector Selection Screen The Vehicle Connector Selection screen is used to match the diagnostic connection on the vehicle to the Electronic Service Tool information and screen functions. Each diagnostic connection is used to communicate with specific controllers.

Important: The diagnostic connector selected from this screen must match the actual diagnostic connection on the vehicle to allow communication with individual controllers.

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Section 2: Controller Testing - Machine Control Module Controller Tests uses the Electronic Service Tool to control and operate the engine speed, the hydraulic pump and hydraulic fan. Using the Electronic Service Tool in this manner eliminates (bypasses) the operator controls (switches, levers, etc.). The Controller Testing screen is used to control: • Engine and pump controller outputs to assist in troubleshooting.

• Hydraulic fan controller output to assist in troubleshooting.

Important: If the machine can be controlled with the EST but cannot be controlled using the operator controls, additional troubleshooting of the operator controls will be required.

The Tool Bar can be used to view the Controller Tests screen.

XB07A001-1

Place the cursor arrow Tests button.

over the Controller Tests

button in the Tool Bar. Left click the Controller

Important: This operation requires the Machine Diagnostic Connector selection from the Vehicle Connector Selection screen. The EST must be connected to the Machine Diagnostic Connector.

Left Click Mouse On: Controller Tests

XB07A011-2

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CX-B Excavators - Controller Testing

The Controller Tests Screen is displayed. The following tests are available: • Engine and Pump Test - This test is used to control the engine and pump outputs to assist in troubleshooting problems with the systems.

• Hydraulic Fan Test - This test is used to control the hydraulic fan output to assist in troubleshooting problems with the system.

Left click a test name to select it. As the test name is selected, it will be highlighted (darkened). Left click the Start Test button.

1

2

XB07A014-7

2-

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Item

Description

1

Controller Tests Selection - Lists the available tests: • Engine and Pump Test - This test is used to control the engine and pump outputs to assist in troubleshooting problems with the systems.

• Hydraulic Fan Test - This test is used to control the hydraulic fan output to assist in troubleshooting problems with the system.

Start Test - Used to initiate the test screen.

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CX-B Excavators - Controller Testing

Engine and Pump Test Place the cursor arrow over and then left click the Engine and Pump Test name to select the test. As the test name is selected, it will be highlighted (darkened). Left click the Start Test button to open the test screen.

• Engine and Pump Test Conditions: Turn the key switch On, start the engine.

Left Click Mouse On: Engine and Pump Test > Start Test

1

2

XB07A014-8

2-

9-6

Item

Description

1

Controller Tests Selection - Lists the available tests: • Engine and Pump Test - This test is used to control the engine and pump outputs to assist in troubleshooting problems with the systems.

• Hydraulic Fan Test - This test is used to control the hydraulic fan output to assist in troubleshooting problems with the system.

Start Test - Used to open the test screen.

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Engine and Pump Test This screen is used to control The engine and pump outputs from the controller. This permits testing/ troubleshooting the controller output circuit independently of input switch signals from the operator to the controller.

• Controlling outputs of the controller in this manner eliminates (bypasses) the operator controls (switches, levers, etc.). If the machine can be controlled with the EST but cannot be controlled using the operator controls, additional troubleshooting of the operator controls will be required.

The Engine Speed, Target Pump Power Current, and Target Pump Flow Current can be adjusted in the following ways: 1. Place the cursor arrow over the slider command arrow arrow to the desired position.

, then left click and drag the slider command

1000 2. Place the cursor arrow over the entry field and left click the mouse in the area. Once the cursor is placed in the value field, the desired value can be entered with the Electronic Service Tool keyboard. The slider command arrow will move accordingly as the value is entered.

3. Left click the increment arrow or decrement arrow to adjust the entry up or down. The slider command arrow will move accordingly as the value is entered.

Target Engine Speed, Target Pump Power Current, and Target Pump Flow Current • Set the engine speed at low idle (1000 rpm).

Place the cursor arrow over and then left click the Enable Enable button(s) in the Target Engine Speed, Target Pump Power Current, and/or Target Pump Flow Current section(s) of the screen.

Left Click Mouse On: Enable

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CX-B Excavators - Controller Testing

A green light will display next to the value field(s) on the screen.

• The green light indicates the test is enabled.

Use the cursor arrow to adjust the target value(s) on the screen as desired. Use the monitor section of the screen to monitor the operation of the engine and pump.

Important: The engine speed, pump power current, and pump flow current should respond to changes made to the target value on the screen.

When testing is completed, left click the Disable Disable button in the Target Engine Speed, Target Pump Power Current, and Target Pump Flow Current section of the screen.

As the Disable button is selected the green light will shut off next to the rpm/current value field on the screen.

• The light turning off indicates the test is disabled.

Left Click Mouse On: Disable

1 2

2

3

2

Item

Description Test Status Indicator • Green - Indicates the test is enabled.

• Gray - Indicates the test is disabled.

1

2-

/

Enable

3

9-8

Disable

Enable - Used to initiate the test screen(s). Any or all of the test functions may be enabled at a single time.

Disable - Used to deactivate the test screen(s).

Engine Speed, Pump Power Current, and Pump Flow Current Adjustment Methods The speed/current value(s) can be adjusted any the following ways: • Slider Command Arrow - Move the slider command arrow to the desired value.

• Value Field - Enter the desired value in the screen field.

• Increment Arrow/Decrement Arrow - Left click the arrows as needed until the desired value is displayed in the screen field.

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CX-B Excavators - Controller Testing

Instructions Screen User instructions can be displayed to guide the Electronic Service Tool user through the Engine and Pump testing process. Place the cursor arrow over the Instructions button and then left click the Instructions button.

Left Click Mouse On: Instructions

The Electronic Service Tool will display the Engine and Pump Test Instructions screen. Review the instructions. Place the cursor arrow over the Exit button and then left click the Exit button.

Left Click Mouse On: Exit

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CX-B Excavators - Controller Testing

Hydraulic Fan Test Place the cursor arrow over and then left click the Hydraulic Fan Test name to select the test. As the test name is selected, it will be highlighted (darkened). Left click the Start Test button to open the test screen.

• Engine and Pump Test Conditions: Turn the key switch On, start the engine.

Left Click Mouse On: Hydraulic Fan Test > Start Test

1

2

XB07A014-10

2-

9-10

Item

Description

1

Controller Tests Selection - Lists the available tests: • Engine and Pump Test - This test is used to control the engine and pump outputs to assist in troubleshooting problems with the systems.

• Hydraulic Fan Test - This test is used to control the hydraulic fan output to assist in troubleshooting problems with the system.

Start Test - Used to open the test screen.

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CX-B Excavators - Controller Testing

The Hydraulic Fan Test screen will be displayed. This screen is used to control The hydraulic fan output from the controller. This permits testing/troubleshooting the controller output circuit independently of input switch signals from the operator to the controller.

• Controlling outputs of the controller in this manner eliminates (bypasses) the operator controls (switches, levers, etc.). If the machine can be controlled with the EST but cannot be controlled using the operator controls, additional troubleshooting of the operator controls will be required.

The Hydraulic Fan Speed Current can be adjusted in the following ways: 1. Place the cursor arrow over the slider command arrow arrow to the desired position.

, then left click and drag the slider command

50 2. Place the cursor arrow over the entry field and left click the mouse in the area. Once the cursor is placed in the value field, the desired value can be entered with the Electronic Service Tool keyboard. The slider command arrow will move accordingly as the value is entered.

3. Left click the increment arrow or decrement arrow to adjust the entry up or down. The slider command arrow will move accordingly as the value is entered.

Hydraulic Fan Speed Current Place the cursor arrow over and then left click the Enable Speed Current section of the screen.

Enable

button(s) in the Hydraulic Fan

Left Click Mouse On: Enable

XB07A014-11

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CX-B Excavators - Controller Testing

A green light will display next to the value field(s) on the screen.

• The green light indicates the test is enabled.

Use the cursor arrow to adjust the Target Fan Speed Current on the screen as desired. Use the monitor section of the screen to monitor the operation of the engine.

Important: The hydraulic fan speed current should respond to changes made to the target value on the screen.

When testing is completed, left click the Disable section of the screen.

Disable

button in the Target Fan Speed Current

As the Disable button is selected the green light will shut off next to the current value field on the screen.

• The light turning off indicates the test is disabled.

Left Click Mouse On: Disable

1 2

3

Item

Description Test Status Indicator • Green - Indicates the test is enabled.

• Gray - Indicates the test is disabled.

1

2-

/

Enable

3

9-12

Disable

Enable - Used to initiate the test screen(s). Any or all of the test functions may be enabled at a single time.

Disable - Used to deactivate the test screen(s).

Fan Speed Current Adjustment Methods - The hydraulic fan speed current can be adjusted any the following ways: • Slider Command Arrow - Move the slider command arrow to the desired value.

• Value Field - Enter the desired value in the screen field.

• Increment Arrow/Decrement Arrow - Left click the arrows as needed until the desired value is displayed in the screen field.

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CX-B Excavators - Controller Testing

Instructions Screen User instructions can be displayed to guide the Electronic Service Tool user through the Hydraulic Fan testing process. Place the cursor arrow over the Instructions button and then left click the Instructions button.

Left Click Mouse On: Instructions

The Electronic Service Tool will display the Hydraulic Fan Test Instructions screen. Review the instructions. Place the cursor arrow over the Exit button and then left click the Exit button.

Left Click Mouse On: Exit

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CX-B Excavators - Controller Testing

Section 3: Controller Testing - Engine Control Module The Controller Testing screen is used to perform individual engine fuel system tests. This process uses the Electronic Service Tool to conduct the tests. These tests are intended to simulate tests that could be done on a mechanical fuel system engine.

The Tool Bar can be used to view the Controller Tests screen.

XB07A001-1

Place the cursor arrow Tests button.

over the Controller Tests

button in the Tool Bar. Left click the Controller

Important: This operation requires the Engine Diagnostic Connector selection from the Vehicle Connector Selection screen. The EST must be connected to the Engine Diagnostic Connector.

Left Click Mouse On: Controller Tests

XB07A033-1

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CX-B Excavators - Controller Testing

The Controller Tests Screen is displayed. The following tests are available: • Cylinder Injector Cutout - This test is used to shut off individual cylinder injectors and then compare the engine operation as each single cylinder/injector is disabled. When a good injector is disabled using this test, a normally operating engine will idle rough. When a malfunctioning injector is disabled, the operation of the engine will not change.

• Cylinder Injector Solenoid Click - This test is used to diagnose electrical problems with the injectors and their wiring. This test (engine off) activates an injector solenoid. An audible click should be heard from the injector solenoid during this test.

• Cylinder Pre-Injection Stop - This test is used to temporarily disable the engine pre-injection feature and can be used to help diagnose engine noise issues.

• Exhaust Gas Recirculation (EGR) Valve Override - This test is used to help diagnose problems with the Exhaust Gas Recirculation Valve. This test (engine off) activates the Exhaust Gas Recirculation Valve to various positions and confirms full range of motion with smooth position control.

• Glow Plug Relay Override - This test is used to help diagnose problems with the Glow Plug Relay circuit. This test (engine off) will momentarily send an ON/OFF pulse to the relay. An audible click should be heard from the Glow Plug Relay.

Left click a test name to select it. As the test name is selected, it will be highlighted (darkened). Left click the Start Test button.

Left Click Mouse On: Start Test

1

2

Item 1 2-

87645003

Description Controller Tests Selection - Lists the available tests Start Test - Used to initiate the test screen.

June 2007

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CX-B Excavators - Controller Testing

Cylinder Injector Cutout Test Place the cursor arrow over and then left click the Cylinder Injector Cutout name to select the test. As the test name is selected, it will be highlighted (darkened). Left click the Start Test button to open the test screen.

• Engine/ECM Test Conditions: Turn the key switch On, start the engine.

Left Click Mouse On: Cylinder Injector Cutout > Start Test

XB07A033-3

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June 2007

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CX-B Excavators - Controller Testing

The Cylinder Injector Cutout test screen will be displayed. Place the cursor arrow over and then left click the Change State button to disable the injector. Monitor the engine operation.

• Left click the Change State button to enable the injector.

Left Click Mouse On: Change State

IE06A024-3

Instructions Screen User instructions can be displayed to guide the Electronic Service Tool user through the Cylinder Injector Cutout test process. Place the cursor arrow over the Instructions button and then left click the Instructions button.

Left Click Mouse On: Instructions

IE06A024-5

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CX-B Excavators - Controller Testing

The Electronic Service Tool will display the Cylinder Injector Cutout Test Instructions screen. Review the instructions. Place the cursor arrow over the Exit button and then left click the Exit button.

Left Click Mouse On: Exit

IE06A024-6

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Cylinder Injector Solenoid Click Test Place the cursor arrow over and then left click the Cylinder Injector Solenoid Click name to select the test. Left click the Start Test button to open the test screen.

• Engine/ECM Test Conditions: Turn the key switch On without starting the engine.

Left Click Mouse On: Cylinder Injector Solenoid Click > Start Test

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CX-B Excavators - Controller Testing

The Cylinder Injector Solenoid Click test screen will be displayed. Place the cursor arrow over and then left click the Pulse button to activate the injector solenoid. Monitor the injector for an audible clicking sound.

• Left click the Pulse button to reset the injector.

Important: The ignition key switch must be operated through a complete cycle after conducting this test.

Place the ignition key switch in the Off position and then to the On position. Once the switch is cycled, turn the switch to the Off position and the engine will start normally.

If ignition key switch is not cycled through a complete cycle (Off to On to Off and then start the engine.) the engine will not start.

Left Click Mouse On: Pulse

IE06A025-5

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Instructions Screen User instructions can be displayed to guide the Electronic Service Tool user through the Cylinder Injector Solenoid Click test process. Place the cursor arrow over the Instructions button and then left click the Instructions button.

Left Click Mouse On: Instructions

The Electronic Service Tool will display the Cylinder Injector Solenoid Click Test Instructions screen.

Review the instructions. Place the cursor arrow over the Exit button and then left click the Exit button.

Left Click Mouse On: Exit

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CX-B Excavators - Controller Testing

Cylinder Pre-Injection Stop Test Place the cursor arrow Left click the Start Test

over and then left click the Cylinder Pre-Injection Stop name to select the test. button to open the test screen.

• Engine/ECM Test Conditions: Turn the key switch On, start the engine. This test can only be run with the engine running at low idle speed.

Left Click Mouse On: Cylinder Pre-Injection Stop > Start Test

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CX-B Excavators - Controller Testing

The Cylinder Pre-Injection Stop test screen will be displayed. Place the cursor arrow over and then left click the Change State button to temporarily disable the engine pre-injection feature. Monitor the engine operation.

• Left click the Change State button to enable the engine pre-injection.

Left Click Mouse On: Change State

IE06A026-4

Instructions Screen User instructions can be displayed to guide the Electronic Service Tool user through the Cylinder PreInjection Stop test process. Place the cursor arrow over the Instructions button and then left click the Instructions button.

Left Click Mouse On: Instructions

IE06A026-2

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CX-B Excavators - Controller Testing

The Electronic Service Tool will display the Cylinder Pre-Injection Stop Test Instructions screen. Review the instructions. Place the cursor arrow over the Exit button and then left click the Exit button.

Left Click Mouse On: Exit

IE06A026-3

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Exhaust Gas Recirculation Valve Override Test Place the cursor arrow over and then left click the Exhaust Gas Recirculation Valve Override name to select the test. Left click the Start Test button to open the test screen.

• Engine/ECM Test Conditions: Turn the key switch On without starting the engine. This test can only be used with the engine Off. Left Click Mouse On: Exhaust Gas Recirculation Valve Override > Start Test

XB07A033-6

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CX-B Excavators - Controller Testing

The Exhaust Gas Recirculation Valve Override test screen will be displayed. Place the cursor arrow over and then left click the Enable button to place the engine ECM into a test mode for this test.

• The Status field on the screen will indicate when the ECM is ready for the test.

Left Click Mouse On: Enable

1

IE06A027-4

2

3

4

IE06A027-5

Item

Enable - Used to place the ECM into a test mode for this test.

12

ECM Status - Lists individual test status. Monitor ECM condition with this field.

Disable - Used to return the ECM to normal operation.

34 9-26

Description

Slider Command - Used to control EGR valve actuator during Override Test.

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CX-B Excavators - Controller Testing

Place the cursor arrow over, then left click (and hold) the Slider Command arrow to move the arrow to the desired position. If the Exhaust Gas Recirculation (EGR) valve is working properly the EGR valve actuator motion should match the motion of the Slider Command arrow. When testing is complete, left click the Disable button to return the engine ECM to normal operation.

IE06A027-6

Instructions Screen User instructions can be displayed to guide the Electronic Service Tool user through the Exhaust Gas Recirculation Valve Override test process. Place the cursor arrow over the Instructions button and then left click the Instructions button.

Left Click Mouse On: Instructions

IE06A027-2

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CX-B Excavators - Controller Testing

Exit The Electronic Service Tool will display the Exhaust Gas Recirculation Valve Override Instructions screen. Review the instructions. Place the cursor arrow over the Exit button and then left click the Exit button.

Left Click Mouse On: Exit

IE06A027-3

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Glow Plug Relay Override Test Place the cursor arrow Left click the Start Test

over and then left click the Glow Plug Relay Override name to select the test. button to open the test screen.

• Engine/ECM Test Conditions: Turn the key switch On without starting the engine. This test can only be used with the engine Off. Left Click Mouse On: Glow Plug Relay Override > Start Test

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CX-B Excavators - Controller Testing

The Glow Plug Relay Override screen will be displayed. Place the cursor arrow the Enable button to place the engine ECM into test mode for this test.

over and then left click

• The Status field on the screen will indicate when the ECM is ready for the test.

Left Click Mouse On: Enable

1

IE06A028-8

2

3 4

IE06A028-4

Item

Enable - Used to place the ECM into a test mode for this test.

12

9-30

Description

ECM Status - Lists individual test status. Monitor ECM condition with this field.

3-

Disable - Used to return the ECM to normal operation.

4-

Pulse - Used to control Glow Plug Relay during Override Test.

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The Glow Plug Relay Override test screen will be displayed. Place the cursor arrow over and then left click the Pulse button to activate the relay. Monitor the relay operation, An audible click should be heard from the Glow Plug Relay.

• Left click the Disable

button to return the engine controller to normal operation.

Left Click Mouse On: Pulse or Disable

IE06A028-5

Instructions Screen User instructions can be displayed to guide the Electronic Service Tool user through the Glow Plug Relay Override test process. Place the cursor arrow over the Instructions button and then left click the Instructions button.

Left Click Mouse On: Instructions

IE06A028-2

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CX-B Excavators - Controller Testing

The Electronic Service Tool will display the Glow Plug Relay Override Instructions screen. Review the instructions. Place the cursor arrow over the Exit button and then left click the Exit button.

Left Click Mouse On: Exit

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Electronic Service Tool

10 CX Excavator - Electronic Service Tool Assistance

©2007 CNH America LLC

CX Excavator - Electronic Service Tool Assistance

Electronic Service Tool Assistance Section 1: General Information The Electronic Service Tool (EST) is a laptop computer based service and diagnostic tool that communicates with vehicle (excavator, loader, crawler, etc.) controllers. The Electronic Service Tool provides assistance screens to help the Electronic Service Tool user with the following: • Cable and Adapter Help - Used to select the programming/diagnostic cables and adapters.

• Help On Item - Provides information on how to operate the EST screen functions.

• ASIST - Used to sort information about any vehicle listed on the ASIST system.

Section 2: Cable and Adapter Help The Tool Bar can be used to view the Cable and Adapter Help screen.

XB07A001-1

Place the cursor arrow over the Cable and Adapter Help Cable and Adapter Help button.

button in the Tool Bar. Left click the

Left Click Mouse On: Cable and Adapter Help

XB07A019-1

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Cable and Adapter Help The Electronic Service Tool contains cable and adapter help information.

• If the programming/diagnostic connector(s) cannot be located, or if additional information is required to select the appropriate programming/diagnostic cables and adapters, refer to the cable and adapter help screen.

The Exit button is used to close the Cable and Adapter Help window. Left click to close the screen.

the Exit

button

Left Click Mouse On: Exit

XB07A019-2

EST Adapters — EST Operations Select the appropriate programming/diagnostic cable(s) and adapter(s). The programing/diagnostic connector and adapter cables required will depend on which controller and what type of communication is required.

2

8

11

Item

38 00 02

3

DS

D

BA SE

CA LL EV EO N

1

4

K-Line

Description

1

PC to Adapter Cable (380000602 or CAS2580A)

2

EST Interconnection Adapter Cable (380002118)

3

Protocol Adapter (380001216 or CAS2578A)

4

Vehicle to Protocol Adapter Cable (380000099 or CAS2597A)

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EST Adapters - Engine Module Programming System (EMPS) DC IN1

DC IN2

1

2 RS-232C

ECM

FUSE

POWER ON OFF

380002727

5

380002724 280007-31

3

4 380002725

380002726

Item

10-4

Description

1

EMPS/EST Protocol Adapter Box (380002727)

2

AC Adapter Cable (380002724) - Used to provide power to EMPS/EST Protocol Adapter Box

3

Battery Adapter Cable (380002725) - Used to provide power to EMPS/EST Protocol Adapter Box

4

EMPS/EST ECM Cable (380002726)

5

EMPS/EST RS232 Null Modem Cable (380002728)

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Section 3: Help On Item The Tool Bar can be used to view the Help On Item information.

Note: The Help On Item screens provide information concerning how to operate the Electronic Service Tool screen functions.

XB07A001-1

Place the cursor arrow button.

over the Help On Item

button in the Tool Bar. Left click the Help On Item

Left Click Mouse On: Help On Item

XB07A020-1

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A superimposed question mark will display. Left click on the screen to view information concerning how to operate the Electronic Service Tool.

Left Click Mouse On: Screen

XB07A020-2

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An Electronic Service Tool Help screen will be displayed.

Note: Information concerning the area of the screen where the superimposed question mark was located at the time the left button of the mouse was clicked will display.

To allow viewing of information not currently shown on the Electronic Service Tool screen, a scroll bar is located along the side of the screen. Place the cursor arrow over an arrow ( or ) of the scroll bar.

Left click an arrow until the desired portion of the screen is displayed.

Left Click Mouse On: Up Arrow or Down Arrow

XB07A020-3

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Related Topics and Linked Text Related Topics and Information If related topic information is available a Related Topics button will be displayed on the screen.

Related Topics provide additional details for the displayed screen.

Left Click Mouse On: Related Topics As the cursor arrow is moved across text that is linked (shown on screen with colored text) to the Electronic Service Tool data base, the cursor arrow will change to the shape of a hand .

Left Click Mouse On: Linked Text

XB07A020-4

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An Electronic Service Tool Topics Found screen will be displayed. Left click a topic name to select it. As the topic name is selected the name will be highlighted (darkened). Place the cursor arrow over the Display button. Left click the Display button to view the related information.

Left Click Mouse On: Display

XB07A020-5

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Section 4: ASIST The Tool Bar can be used to view the ASIST help information.

XB07A001-1

Place the cursor arrow

over the ASIST

button in the Tool Bar. Left click the ASIST button.

Left Click Mouse On: ASIST

XB07A021-1

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ASIST Screen Information An ASIST screen will display. The ASIST information screen can be used to sort information about any vehicle listed on the ASIST system.

• The ASIST information on the Electronic Service Tool is updated with each EST update.

Using the ASIST information on the Electronic Service Toll allows the user to view the ASIST files while at the vehicle location and prevents the need to print and carry the ASIST information to the site.

Note: Attachments that may be available through an internet ASIST connection are not available with the Electronic Service Tool ASIST screen information.

1

2

3

4

5

6

7

XB07A021-2

Item

Description

1

Region/Language - Determines the products displayed and the languages available to the EST user. The Electronic Service Tool operating system determines the Region/Language selections displayed on the EST computer.

2

Brand/Machine Series - Determines the products available to the EST user. The Electronic Service Tool CD installation determines the brand and products available.

3

WSI Group - Displays the machine service areas available to the EST user.

4

Symptom - Displays what subject matter is available in the ASIST data base. As a symptom is selected a Cause, Resolution, and Resolution Description will display.

5

Cause - Gives a brief description of the cause of the problem.

6

Resolution - Gives a general description of how to resolve the problem.

7

Resolution Description - Provides additional details that may be used to resolve the problem.

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Finding Information in ASIST As the ASIST screen opens it displays the current EST vehicle application and WSI Group information.

As a WSI Group is selected from the listing, symptoms will display.

Note: Scroll bar arrows (

10-12

or

) can be used to manually search the list.

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As a symptom is selected from the listing: • Cause, Resolution, and Resolution Description information will display.

The Exit button is used to close the ASIST screen. Left click

the Exit

button.

Left Click Mouse On: Exit

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Section 5: Shutting Down the Electronic Service Tool Shutting Down Exit The Electronic Service Tool software. Left click

File pull down menu, then the Exit selection.

Left Click Mouse On: File > Exit

XB07A022-1

Left click

the Start

button of the task bar.

Left Click Mouse On: Start

XB07A022-2

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Left click

the Turn Off Computer…

selection.

Left Click Mouse On: Turn Off Computer...

XB07A022-3

Left click

the

Turn Off Computer button.

Left Click Mouse On: Turn Off

XB07A022-4

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A Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Add Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-6, 6-31, 8-12 Additional Tools - Tool Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14 Application Title . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12 ASIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10 ASIST - Tool Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15

B BCC Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-51 Brand/Machine Series - ASIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11

C Cable and Adapter Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5, 10-2, 10-3 Cable and Adapter Help - Tool Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15 CAN LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5, 2-6 Cause of Problem - ASIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11 Change Parameter Selections Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9, 6-34 Change View Parameters Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-6, 6-31, 8-12 Changing Window Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16 Check Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18 Clear Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19 Clearing ECM Fault Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9 Column Sorting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9, 6-11 Column Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8, 6-10 Comm Link Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 Communication Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 Communication Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 Communication Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 Configuration - Tool Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14 Connecting the Electronic Service Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Connection Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2, 4-2, 5-2, 6-2, 7-2, 8-2, 9-2 Connection Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19, 7-43, 7-60, 7-91 Connector Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7, 3-7 Connector Selection - Tool Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13 Controller Status - Tool Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13 Controller Tests - Tool Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15 Controller Version Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 Cylinder Injector Cutout Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-16 Cylinder Injector Solenoid Click Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-19 Cylinder Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-51 Cylinder Pre-Injection Stop Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-22

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D Defined Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10 Desktop Power Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9, 7-17, 7-18, 7-42, 7-59, 7-90 Desktop Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8 Double Click . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7 Drop Down List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17

E ECM Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-36 ECM Reflash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17, 7-18 EMPS Adapter Cable Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13 EMPS Harness Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8 EMPS/EST ECM Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4, 2-5, 3-4, 3-6, 7-13, 7-14, 10-4 EMPS/EST Protocol Adapter Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4, 2-5, 3-4, 3-6, 7-13, 7-14, 10-4 EMPS/EST RS232 Null Modem Cable . . . . . . . . . . . . . . . . . . . . . . . . 2-4, 2-5, 3-4, 3-6, 7-13, 7-14, 10-4 Engine and Pump Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6 Engine Control Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5, 3-6 Engine Control Unit (ECM) Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5, 3-5, 3-6 Engine Diagnostic Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8 Engine Module Programming System (EMPS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4, 3-4 Equipment Selection - Tool Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13 Exhaust Gas Recirculation Valve Override Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-25 Exit Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-6, 6-31, 8-12

F Factory Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17, 7-90 File Name Field . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13, 6-36 File Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17 Finding Information in ASIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-12 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6, 6-31

G General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2, 2-2, 10-2 Glow Plug Relay Override Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-29

H Help On Item - Tool Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15 Hibernate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12 Hydraulic Fan Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10

I Injector QR Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-50 Injector Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17, 7-42 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

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K K-Line LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5, 2-6

L Left Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7 Left Click . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7, 1-8 Link Arrow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19 Log Parameter Selections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9, 6-34 Logging Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-21, 6-41

M Machine Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5 Machine Control Module (MCM) Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5, 3-6 Machine Diagnostic Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8 Machine History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10 Marking the Log File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-23 Minimize, Restore, Close, and Maximize Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16 Monitor - Tool Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14 Mouse - Using . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

O Open File - Tool Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13 Open File From Disk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11, 5-16

P Parameter List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6, 6-31 Parameter Logging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18, 6-39 Parameter Update Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16 PC LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5, 2-6 Power Inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2, 2-2 Power LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5, 2-6 Power Schemes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11 Print- Tool Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13 Protocol Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5, 2-6 Pull Down Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19

Q QR Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-51

R Radio Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18 Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6, 6-31 Region/Language - ASIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11

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Remove All Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-6, 6-31, 8-12 Remove Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-6, 6-31, 8-12 Renesas MCM Download Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5 Replace ECM (same model) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17, 7-59 Resizing the Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16 Resolution of Problem - ASIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11 Retrieve Controller Faults - Tool Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14 Right Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7 Right Click . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7, 1-8

S Save File - Tool Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13 Save Information to Disk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10, 5-14 Screen Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17 Serial Communication Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 Short Cut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8 Shutting Down the Electronic Service Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-14 Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6, 6-31 Start Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8, 10-14 Subscription Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3, 3-4, 7-13 Symptom - ASIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11

T Task Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8 Tool Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13 Tool Bar Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13 Touch Pad - Using . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7 TrackPoint - Using . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7 Types of Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17

U User Entry Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-9, 5-14, 5-26

V Vehicle Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 View Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6, 5-22 View Faults - All Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12, 5-24, 7-40, 7-57, 7-88, 7-103 View List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6, 6-31 Viewing the Log File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-28, 6-48

W Window Size - Changing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16 WSI Group - ASIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11

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