Case CS 12RS CS 20RS CS 25RS CS 30RS CS 40RS Hydraulic shear CS series Operator's Manual - PDF

ORIGINAL INSTRUCTIONS

- according to Directive 2006/42/EC, Annex I, 1.7.4.1

CS 12RS CS 20RS CS 25RS CS 30RS CS 40RS Hydraulic shear CS series

OPERATOR’S MANUAL

Part number 51544710 1st edition English September 2018

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Index

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TABLE OF CONTENTS

TABLE OF CONTENTS 0

1.

2.

3.

4.

5.

1

4.

INTRODUCTION

1.

2.

3.

4.

5.

6.

Purpose of the Instruction Manual How to read the Instruction Manual Preserving the Instruction Manual Recipients Glossary and Symbols 5.

GENERAL INFORMATION

1.

2.

3.

4.

5.

6.

7.

7.

ATTACHMENT DESCRIPTION 1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

MAINTENANCE 1.

2.

3.

4.

5.

6.

General instructions Safety instructions Danger zones Attachment stickers Safety-related pictograms Individual Protection Devices (IPD) Residual hazards

Putting into operation Operating cycle Stopping Taking out of service Waste disposal Dismantling

Attachment insulation General Routine maintenance Scheduled maintenance Extraordinary maintenance Diagnostics and troubleshooting

REPLACEMENT PARTS 1. Replacement parts

8.

Attachment description Permitted uses Prohibited uses Environmental conditions Technical data Sticker position Lighting Vibrations Noise Standard supply

DECLARATION OF CONFORMITY 1. Declaration of Conformity

TABLE OF CONTENTS

3.

6.

SAFETY

Transport and handling Storage Checking the coupling Mounting Connections Stopping and dismounting

USE OF THE ATTACHMENT 1.

2.

3.

4.

5.

6.

1. Attachment identification plate and data 2. Safety standards 3. Preparation by the customer 4. General guarantee conditions 2.

INSTALLATION

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INTRODUCTION

PAR. 1

DESCRIPTION Purpose of the Instruction Manual

1. PURPOSE OF THE OPERATIONG INSTRUCTION AND MAINTENANCE MANUAL This Manual is an integral part of the attachment and its purpose is to provide all the information necessary for:       

Correctly alerting the operators to safety problems; Safely handling the packed and unpacked attachment; The correct installation of the attachment; In-depth knowledge of its operation and limits; Its correct use in safe conditions; Performing maintenance correctly and safely; Safely dismantling the attachment in observance of rules protecting worker health and the environment.



Under current law, the persons responsible for using this attachment are obligated to read the contents of this document carefully and to have the operators and maintenance technicians read the parts within their competence.

You will be amply rewarded for the time spent through the safe and correct operation of the attachment.

This document assumes that current laws regarding safety and occupational hygiene are observed in the places where the attachment is to be used. The instructions, drawings and documentation contained in this Manual are of confidential technical nature and may not be reproduced in whole or in part.

The limits of this Manual are:  The Manual can never be a substitute for an adequately experienced user;  For particularly demanding operations, the Manual can only provide a summary of the main steps.

The Manual is to be considered a part of the attachment and must be preserved for future reference until the latter's final dismantling. The Manual must be available for consultation in the vicinity of the operating machine and correctly preserved. This Manual reflects the machine's technical state at the time it was sold and cannot be considered inadequate only because it was later updated based on new experience. The maker reserves the right to update its production and Manuals without any obligation to update previous production and Manuals.

         

Improper use of the attachment; Use contrary to specific national law; Incorrect installation (in the case where the attachment was installed by unauthorized personnel); Power supply defects; Serious failures to perform the required maintenance; Unauthorized service of modifications; Use of replacement parts or materials not specific to the model; A total or partial failure to follow the instructions provided; Use of the attachment with an incompatible machine; Exceptional events.

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INTRODUCTION

CASE CONSTRUCTION will not be liable in the following cases:

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INTRODUCTION DESCRIPTION How to read the Instruction Manual

2. HOW TO READ THE INSTRUCTION MANUAL The Manual is divided into stand-alone chapters, each addressed to a specific type of operator (Installer, User and Maintenance Technician), for which the skills needed to work on the attachment in safety are defined.

The sequence of chapters corresponds to the temporal logic of the life of the attachment.

To make the text easier to understand, the Manual uses the terms, abbreviations and symbols whose meanings are explained in par. 6.

The Manual consists of a cover, an index and a series of chapters (sections).

PAGE NUMBERING

FIGURE NUMBERING

INTRODUCTION

Each figure is progressively numbered.

The numbering is composed as follows:

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TABLE NUMBERING Each table is progressively numbered.

The numbering starts from “1” at each change of section.

The numbering is composed as follows:

ABBREVIATIONS Sec. Chap.

Par. Page Fig. Table

= section = chapter = paragraph = page = figure = table

UNIT OF MEASUREMENT The units of measurement are those required by the International System (IS).

0 PAR. 3

INTRODUCTION DESCRIPTION Preserving the Instruction Manual

3. PRESERVING THE INSTRUCTION MANUAL The Manual must be carefully preserved and must accompany the attachment every time its ownership changes throughout its life.

Parts of it must not be removed, torn or arbitrarily changed.

The Manual should be stored in an environment protected from heat and humidity and near the attachment to which it refers.

CASE CONSTRUCTION can supply additional copies of the Manual upon the user's request.

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INTRODUCTION

You must help preserve the Manual by using it carefully with clean hands and not laying it down on dirty surfaces.

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INTRODUCTION

PAR. 4

CS Series

DESCRIPTION Recipients

4. RECIPIENTS This Manual is addressed to: Installers, Operators and Technicians qualified to maintain the attachment.

It should be clarified that Operator refers to the person assigned to operate, adjust, clean and perform ordinary maintenance of the attachment.

By Qualified Person or Qualified Operator, we mean those persons who have attended courses of specialization, training, etc. and have experience in the installation, operation and maintenance, repair or transport of the attachment.

By Dangerous Area, we mean any area inside and/or near an operating machine in which the presence of a person constitutes a risk for the safety, health or well-being of that person.

The attachment is intended for industrial use and, therefore, professional and not generalized; for this reason its use must be entrusted to qualified persons and, in particular, who: Are adults; Are physically and mentally able to perform work of particular technical difficulty; Have been adequately instructed in the use and maintenance of the attachment; Have been judged suitable by the employer to perform the work entrusted to them; Are capable of understanding and interpreting the Manual and the safety instructions; Are familiar with the emergency procedures and how to implement them; Are able to operate the specific type of attachment; Are familiar with the specific rules of the case; Have understood the operating procedures defined by CASE CONSTRUCTION.

INTRODUCTION

        

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INTRODUCTION DESCRIPTION Glossary and symbols

5. GLOSSARY AND SYMBOLS This paragraph explains the abbreviations used and the meaning of the symbols used to indicate the operator qualifications and the state the attachment. Their use allows the information necessary for the correct and safe use of the attachment to be communicated quickly and unequivocally.

DANGEROUS AREA: An area inside and/or near the attachment in which the presence of an exposed person constitutes a risk for the health of that person (See safety rules cited).

EXPOSED PERSON: Any person wholly or partially inside a dangerous area (See safety rules cited).

OPERATOR: A person appointed to install, operate, adjust, perform maintenance on, clean, repair or transport the attachment (See safety rules cited).

MAN-OPERATING MACHINE INTERACTION: Any situation in which an operator interacts with the attachment in any of the operational phases at any time in its life.

OPERATOR QUALIFICATION: Minimum skill level that the operator must have to perform the operation described.

NUMBER OF OPERATORS: The number of operators sufficient to perform the operation described and derived from a careful analysis performed by CASE CONSTRUCTION for which the use of a different number of employees could prevent obtaining the expected result or place the safety of the personnel involved in danger.

RESIDUAL DANGER: A danger that cannot be eliminated or sufficiently reduced through design, against which the protections are not (or are not totally) effective; the Manual provides information of its existence and instructions and warnings to allow it to be overcome (See safety rules cited).

INTENDED USE: The operation with Interchangeable attachment must be in accordance with the information reported into the instructions for use (Directive 2006/42/EC Annex I, 1.1.1) .

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INTRODUCTION

SAFETY COMPONENT: This is a component used to provide a safety function and who failure or poor operation has a negative effect on the safety and/or health of exposed persons (such as lifting equipment, fixed, mobile or adjustable protections, or an electrical, electronic, optical, pneumatic or hydraulic device that is interlocked with a protection, etc.).

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Descriptions preceded by this symbol contain very important information/instructions regarding safety. Failure to observe them can involve:   

Danger for the operators well-being; Loss of the contractual guarantee; Denial of CASE CONSTRUCTION's liability.

SYMBOLS RELATIVE TO OPERATOR QUALIFICATIONS Description Generic unskilled worker: an operator with no specific skills only capable of performing simple duties on the instructions of a qualified technician.

Driver of lifting and handling equipment: an operator qualified to use vehicles to lift and handle materials and machinery (scrupulously following the CASE CONSTRUCTION's instructions) in observance of current law in the country of use of the machinery.

1st level machine operator: an operator with no specific skills, only capable of performing simple duties, i.e., operating the machine through the use of the buttons on the pushbutton pad and loading and unloading the materials used during production with the protections installed and active; not qualified to use the machine in jog mode.

2nd level machine operator: personnel capable of performing the tasks of a 1st level operator plus capable of operating the machine in jog to perform typically simple functions of starting production and restoring it follow a pause and adjustment.

Maintenance mechanic: a qualified technician capable of operating the machine under normal conditions, operating it with the jog command with the protections deactivated, working on mechanical components to perform the necessary adjustments, maintenance and repairs. Typically not qualified to work on electrical systems under voltage.

CASE CONSTRUCTION's technician: a technician provided by CASE CONSTRUCTION to perform complex operations in particular situations or, in any case, in agreement with the user. Depending on the case, he may have mechanical, electrical, electronic and/or software skills.

Tab. 0.6.1

INTRODUCTION

Symbol

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GENERAL INFORMATION

PAR. 1

DESCRIPTION Attachment identification plate and data

1. ATTACHMENT IDENTIFICATION PLATE AND DATA Each attachment is identified by a CE plate (Fig. 1.2.1) on which the reference data is indelibly printed.

Always provide this information in any communications with the manufacturer.

For any communication with the CASE CONSTRUCTION dealer, indicate these details with precision and completeness.



ATTENTION! The plate is attached to the attachment in a protected, easy to reach place. This place can vary from model to model.

The identification plate contains the following information: 1.

2.

3.

4.

5.

6.

7.

Type / Model Serial number Part number Production year Weight in kg.

Excavator oil flow Max. working pressure

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GENERAL INFORMATION

Fig. 1.2.1

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GENERAL INFORMATION DESCRIPTION Safety instructions

2. SAFETY RULES The attachment has been constructed in conformity with the safety standards listed below: UNI EN ISO 12100

Machine safety - Fundamental Concepts, General design principles, Risk assessment and risk reduction.

UNI EN ISO 13857

Safe Distances from Machinery - Safe distances for preventing the upper limbs from reaching dangerous areas.

UNI EN 349:1993+A1:2008

Safe Distances from Machinery - Minimum distances to avoid crushing parts of the human body.

UNI EN 474-1:2006+A3:2013 NOTE 2.1

Machine Safety - General Requirements

UNI EN 474-5:2006+A3:2013

Machine Safety - General Requirements - Requirements for hydraulic excavators



ATTENTION! The standards in this manual may not protect from specific situations that may arise during different stages of work. .

1

GENERAL INFORMATION

PAR.

Preparations the customer is responsible for

3 PREPARATIONS THE CUSTOMER IS RESPONSIBLE FOR Except where contractually agreed otherwise, the customer is normally responsible for:  Preparing the environment / work area and work equipment in accordance with specific safety and required by the applicable laws in the country to use the equipment;  Check in accordance with specific safety and required by the applicable laws in the country to use the equipment correctly matched to the machine; 

Power hydraulic equipment, in accordance with the regulations in the country of use and the specifications in this manual;



ATTENTION! It is a customer / end user responsibility to integrate the instructions contained in this user manual and system maintenance / assembly and provide any additional information to the operator.

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3

DESCRIPTION

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GENERAL INFORMATION DESCRIPTION General guarantee conditions

4. GENERAL GUARANTEE CONDITIONS When submitting a warranty claim, always remember to quote:

GENERAL INFORMATION

- Model and serial number - Number of working hours and maintenance history - Excavator - Installation: oil flow, working pressure, counter pressure and drain line pressure (if known) - Application

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SAFETY

PAR.

DESCRIPTION

1

General instructions

1. GENERAL INSTRUCTIONS The operator's safety is one of the CASE CONSTRUCTION's principal concerns.

In constructing a new attachment, we attempt to foresee all possible situations of danger and, obviously, adopt suitable safety measures, paying a great deal of attention to operations that are especially dangerous. CASE CONSTRUCTION will not be liable for the failure to follow the safety and accident prevention instructions in this Manual.



Before making the attachment operational, the instructions contained in this manual must be carefully read and the information given carefully followed.

CASE CONSTRUCTION has provided the attachment with all the protections and safety devices considered necessary and, in addition, has accompanied it with sufficient information for its safe and correct use.

To this end, when necessary, every chapter contains the following information for every manattachment interaction:

      

Minimum required operator qualifications; Number of operators necessary; State of the attachment; Residual risks; Necessary or recommended individual protective devices; Prevention of human errors; Prohibitions/obligations relative to reasonably foreseeable incorrect behavior.



ATTENTION! This information must be scrupulously obeyed.

The user may supplement the CASE CONSTRUCTION's information with additional instructions that, obviously, do not conflict with what is shown in the Manual to contribute to the safe use of the attachment.

Anyone working on the attachment must pay attention to the clothing he is wearing.   

Avoid the use of clothing with parts that could get snagged in the attachment; Avoid wearing ties or other flapping articles of clothing; Avoid wearing rings or bracelets that could catch ones hands in the components of the attachment.

When necessary, the Manual will provide additional recommendations for preventive measures to taken by the user, individual protection devices, helpful information for avoiding human errors and prohibitions against reasonably foreseeable prohibited behaviors.

   

It is absolutely forbidden to operate the attachment with the fixed protections dismounted; It is absolutely forbidden to inhibit the safety devices installed on the attachment; Washing must be performed with the hydraulic separation devices disconnected; Do not modify any parts of the attachment; CASE CONSTRUCTION will not be responsible for malfunctions caused by a failure to respect the above.

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SAFETY

In any case, it is indispensable to follow the following instructions diligently:

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IMPORTANT! CASE CONSTRUCTION will not be liable for personal injury or damage caused by the attachment in the case of:          

Use of the attachment by inadequately trained personnel; Improper use of the attachment; Defects in the hydraulic power supply; Incorrect installation; Lack of the required maintenance; Unauthorized service or modifications; Use of replacement parts that are not original or not specific to the model; A total or partial failure to follow the instructions provided; Use contrary to specific national law; Disasters or exceptional events.

Controls and checks Checks must be made by an expert; they must be visual and functional, with the purpose of guaranteeing the safety of the attachment. They include: A check of all the load-bearing structures, which must not have any cracks, breakage, damage, deformation, corrosion, wear or alteration with respect to their original characteristics; A check of all mechanical components; A check of all the safety devices installed on the attachment; A check of all connections with pins and screws; Functional check of the attachment; A check of the state of the attachment; A check of the seal and efficiency of the hydraulic system.

      



ATTENTION! If anomalies are found, they must be eliminated before putting the attachment back into operation.

If the person performing the check finds dangerous cracks or anomalies, he must notify CASE CONSTRUCTION in a timely manner.

Take the attachment out of service whenever operating anomalies occur and see to suitable checks and/or repairs.

Make sure that there are no objects between the parts of the attachment.

After any maintenance service, check that there are no objects remaining between moving parts.

In any case, to guarantee the maximum safety when transporting the attachment is FORBIDDEN: To tamper with any part of the attachment; Leaving moving parts unguarded; Use attachment that is working but not with complete efficiency; Modify the attachment to change its original use without explicit authorization from CASE CONSTRUCTION or with assuming complete liability in conformity with directive 2006/42/CE (the Machine Directive);  Manually moving mobile parts in the absence of energy.

SAFETY

   

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SAFETY DESCRIPTION Safety instructions

2. SAFETY INSTRUCTIONS 

During overhead work, fragments or blocks of material can fall. Make sure that the machine on which the attachment is installed has the necessary protections for performing this time of work and has a FOPS cabin (Fig. 2.2.1). 

Do not come closer than 20 meters to range of action of an operating machine that is working with the attachment.



Use the appropriate individual protection devices (gloves, goggles, hard hat and safety shoes) during both work and maintenance.



The attachment may only be operated by a qualified operator who has read and understood the contents of this manual.



Do not allow unauthorized personnel to operate the attachment or perform any type of maintenance.



The operator must quickly release his grip on the attachment in case of danger.



Do not use the attachment if it is not working properly.



The attachment can only be used when it is installed on the operating machine using the upper bracket and the pins provided.



The attachment may not be used to lift or transport persons, animals or objects.



Do not use the attachment to lift or extract parts stuck in the ground.



Do not climb on the structure of the attachment.



During demolition, depending on the structure to be crushed, do not begin from lower points that could cause the upper part to collapse way.



Do not use the attachment to pound on structures to be demolished.



The arm must be moved safely, with slow, precise movements. Avoid brusque movements.



Do not use the attachment to: pull, push on the front or side, pound or hit.



Make sure that the floor can support the load of the operating machine.



Do not bring the operating machine closer than 10 meters from aerial power lines under voltage.



To avoid the development and diffusion of dust while working, it is necessary to the work area damp using jets of water.



Do not make any adaptations or changes that the manufacturer has not previously agreed to and approved in writing.



All regulation, maintenance, repairs or cleaning must be performed with the engine stopped and the attachment stably support on the ground and not residual hydraulic pressure. The residual hydraulic pressure must be discharged by activating the opening and closing controls of the attachment several times with the motor stopped and depressurizing the oil tank. The intervention must be marked on the card in the cabin.

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SAFETY

Fig. 2.2.1

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

When performing cleaning, mounting, dismounting, maintenance and transport, take care to place the attachment in a condition of perfect stability and lock its rotation with the pins provided. The movements of its various parts must be inhibited by external constraints (such as slings or supports).



Any service of the rotation thrust block must only be performed by a specialized technician equipped with a torque wrench for tightening the screws.



For the hydraulic connections, only and exclusively use hydraulic hoses and fittings conforming to the EN 856 standards for the specified pressures. Failure to observe the above could compromise the safety of the attachment.



Always check the integrity of the hoses to make sure they have not been damaged. If so, have them replaced immediately. Search for leaks using small pieces of paper or cardboard and never with your fingers to avoid possible subcutaneous injections of oil under pressure.



The oil can reach very high temperatures. Before performing any service on external surfaces, wait for them to completely cool.



Only use original replacement parts to replace worn parts.

2 PAR. 3

SAFETY DESCRIPTION Danger zones

OPERATOR POSITIONING When the operating machine is working, the operator must pay particular attention to his own position in other to avoid possible danger to himself and persons nearby. The area adjacent to the attachment is divided into two areas: OPERATOR AREAS These are areas in which the operator must work during normal operation of the attachment. The “operator areas” are to be considered potentially dangerous areas. In these areas, which are indicated on the following drawing, the operator should pay the maximum attention while working to protect the well-being of persons near to him; it is extremely important to follow all the accident prevention rules described to this point.

DANGER ZONES These are the areas that unauthorized personnel must not approach during work.

OPERATOR POSITION MAP

SAFETY

1 = Command area 2 = Person is safe area 3 = Person in danger area 4 = Range of action of the machine 5 = Safe area limit

Fig. 2.3.1

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SAFETY DESCRIPTION Attachment stickers

4. ATTACHMENT STICKERS Stickers are applied on the attachment with the main warnings and instructions to keep in mind during use.

Symbol

Description

Symbol

Description

“Read the Manual”.

Carefully read this Use and Maintenance Manual.

“Greasing points”.

Indicates points to be lubricated.

“Safe distance”.

Stay at a safe distance from the range of operation of the operating machine.

“Oil output”.

Power/rotation oil input.

“Burn hazard”.

Surfaces that can reach high temperatures with the risk of burns.

Wait for the attachment to cool before performing any type of service.

“Oil return”.

Power/rotation oil output.

“Danger material projection”.

Stay at a safe distance from the range of operation of the operating machine.

“Direction rotation”.

Direction in which the attachment must rotate.

“Cut hazard”.

Don't approach the operating machine during the work cycle. In the case of maintenance, wear individual protective devices.

“Drainage”.

Overflow point of excess oil.

“Crushing hazard”.

Don't approach the operating machine during the work cycle.

“Lifting points”.

Use the indicated points for handling the attachment.

Table 2.4.1

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

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SAFETY DESCRIPTION Safety pictograms

5. SAFETY PICTOGRAMS Pictograms in a triangle indicate DANGER. Pictograms in a circle are PROHIBITIONS. Symbol

Name

Attention to your hands.

Crushing limbs.

Getting tangled.

Dragging.

Generic hazard.

Removing safety devices prohibited.

Prohibited to clean, grease, repair or adjust moving parts by hand.

Table 2.5.1

SAFETY

 

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SAFETY DESCRIPTION Individual Protective Devices (IPD)

6. Individual Protective Devices (IPD) Pictograms in a blue circle are OBLIGATIONS.

Symbol

Name

It is obligatory to use protective goggles.

It is obligatory to wear work clothing.

It is obligatory to protect your hearing.

It is obligatory to wear protective gloves.

It is obligatory to wear protective shoes.

It is obligatory to wear a hard hat.

Table 2.6.1

SAFETY



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SAFETY

PAR.

DESCRIPTION

7

Residual risks

7. RESIDUAL RISKS DEFINITION OF RESIDUAL RISK: "A hazard that cannot be totally reduced through design and protective techniques or a potential hazard that is not obvious."

Attention must be paid to the following residual risks that are present when the attachment is used and that cannot be eliminated.



Before operating the attachment, the operator must carefully read this Manual and have through knowledge of the operating machine's technical specifications and controls.



The operator should be trained to make the best use of the attachment.



Maintenance must only be performed by qualified personnel.



Unauthorized and unqualified personnel are prohibited from operating, adjusting or repairing the attachment.



Do not use your hands instead of the proper tools to work on the attachment.



In the case of a malfunction of the attachment or damage to its components, contact the maintenance manager without attempting to repair it.



Never perform hasty or makeshift repairs that could compromise the good operation of the attachment.

In the case of doubt, always request service by specialized personnel.



It is forbidden to perform checks and/or replace parts during work.



All checks and maintenance require the removal of the safety protections and must only be performed under the user's complete responsibility. We, therefore, recommend that these operations be exclusively performed by specialized and authorized technicians.



To avoid personal risks, only use electrical devices that are correctly connected to the grounding system and conform to the national safety standards in the country of use.



In the case of operations or repairs to be performed in positions that are not directly reachable from the ground, use ladders or lifting means that are secure and conform to national safety regulations.



In the case of repairs near or below the attachment, make sure that there are no moving parts that can start working and that parts that are, by their nature, unstable are not positioned on, or near, the attachment ; in any case, see to blocking them with adequate tools.



Unless expressly specified by this Manual, avoid repairing or adjusting the attachment (or parts of it) during work, in order to avoid being hooked by moving parts.



Pay the maximum attention to the table (Table 2.6.1) that indicates the Individual Protection Devices to be used when working on, or near, the attachment.

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SAFETY

Operating safely and maintaining the attachment require knowing and following the general safety rules in the country of use and, in any case, always obeying these instructions:

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

Everyone but the operator is severely prohibited from pausing or working in the area of the attachment when it is operating.



Before putting the attachment in operation, warn persons in its vicinity.



Do not remove the safety devices or protective guards.



It is absolutely prohibited for anyone to use the attachment for any purpose other than that expressly allowed and documented. The attachment must always be used in the manner and at the times and places required by good practice and in conformity with the current laws of every country, even if there are no laws regulating the sector in the country of use.



ATTENTION! Any tampering by the user will release CASE CONSTRUCTION from all liability and will make the user solely responsible to the competent authorities for the prevention of accidents.

IMPORTANT! CASE CONSTRUCTION declines all liability for any accidents or personal and property damage deriving from a failure to obey the general safety instructions and the standards listed here.

SAFETY

 

ATTENTION! These safety standards supplement and do not replace current local safety standards.

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ATTACHMENT DESCRIPTION DESCRIPTION Attachment description

1. ATTACHMENT DESCRIPTION The Hydraulic Shear CS Series is intended for modern industrial demolition job sites that need significant cutting force at considerable heights and professionals that recycle ferrous scrap and materials.

The geometry of the mouth and the arrangement of the interchangeable blades cut scrap clean and straight, simplifying loading and reducing the costs of handling and transport and, as a consequence, limiting machine stoppages.

The use of a “speed multiplication” valve, where foreseen, allows recovering and reusing the drained oil. The presence of this regeneration circuit significantly reduces the closing time of the jaws approaching to the material to be cut.

The closing power is produced by the thrust of a hydraulic cylinder to allow the cutting of the most resistant materials.

The load-bearing structure and claw jaws are made of anti-wear steel with a high elastic limit. This confers great anti-abrasion characteristics together with exceptional mechanical strength.

The hinges are made of thermally-treated alloy steel and rotate on hardened and ground bushings with grooves for internal lubrication. The dust abatement system with which they are equipped extends the life of surfaces in contact.

All the attachments of the CS Series are equipped with a continuous rotation system, which reduces repositioning to a minimum and allows gripping pieces with greater precision.

3

2

DESCRIPTION Permitted use

2. PERMITTED USE 1st level machine operator: an operator with no specific skills, only capable of performing simple duties, i.e., operating the machine through the use of the buttons on the pushbutton pad and loading and unloading the materials used during production with the protections installed and active; not qualified to use the machine in jog mode.

The attachment described in this Manual was designed to be mounted and used on earthmoving machines (consult the chapter Technical Data for the type). The attachment must be used to cut and separate ferrous materials and metal structures with characteristics similar to what is described in the chapter, Technical Data.

20/47

Translated by the original

ATTACHMENT DESCRIPTION

PAR.

ATTACHMENT DESCRIPTION

Hydraulic Shear

3

CS Series

Attachment description

3

2.0

2/5

ATTACHMENT DESCRIPTION

PAR.

DESCRIPTION

3

Prohibited uses

3. PROHIBITED USES This attachment is exclusively intended for professional use. It is absolutely prohibited for anyone to use the attachment for any purpose other than that expressly allowed and documented. Any improper use of the latter will relieve CASE CONSTRUCTION from any liability for personal or property damage and will void any guarantees. The attachment must always be used in the manner and at the times and places required by good practice and in conformity with the current laws of every country, even if there are no laws regulating the sector in the country of use.

The attachment must not be used: • For any purpose other than those explained in 3.2 or not mentioned in this Manual; • In an explosive or corrosive atmosphere or where there are high concentrations of dust or oily substances suspended in the air; • In an atmosphere where there is a risk of fire; • With safety devices excluded or not working.

3 PAR. 4

ATTACHMENT DESCRIPTION DESCRIPTION Environmental conditions

4. ENVIRONMENTAL CONDITIONS



ATTENTION! The attachment is not suitable for use in explosive or corrosive atmospheres.

The attachment is suitable for operating in environments that are:   

At altitudes no higher than 3,000 m above sea level; At temperatures between -20 °C and +50 °C with an average temperature around 25 °C; At relative humidity between 30% and 95%.

It is forbidden to use the attachment in environments that have:   

A corrosive atmosphere; A risk of fire; An explosive atmosphere.

21/47

Translated by the original

ATTACHMENT DESCRIPTION

The attachment does not require any particular environmental conditions.

Hydraulic Shear

CS Series

3

Attachment description

3

2.0

3/5

ATTACHMENT DESCRIPTION

PAR.

DESCRIPTION

5

Technical data

5. TECHNICAL DATA

Modello Excavator Weight

t.

Excavator Model Weight*

CS 12RS

CS 20RS

CS 25RS

CS 30RS

CS 40RS

12:18

18 : 23

23 : 30

30 : 38

40 : 50

CX 130D – CX 145D

CX 210D – CX 230D

CX 250D

CX 350D

CX 490D

CX 160D – CX 180D

CX 240D – CX 245D

CX 300D

CX 370D

CX 500D

kg.

1180

1650

2350

2900

4030

A

mm.

475

535

575

615

660

B

mm.

385

445

505

545

610

C

mm.

570

715

715

715

865

L

mm.

2300

2660

2950

3130

3435

X

t.

225

250

420

550

600

Y

t.

95

110

180

230

270

Z

t.

55

60

100

125

145

bar

310

310

340

340

340

l/min

150/250

180 / 250

200 / 300

200 / 300

300 / 400

bar

140

140

140

140

140

l/min

10

10

10

10

10

-

-

-

-

-

Operating Pressure Oil flow capacity Rotation Max. Rot. Pressure Max. Rot. Oil flow Drainage

* The weights listed above do not include the attachment saddle.

Excavator weight bucket position.

22/47

Table 3.5.1

Translated by the original

ATTACHMENT DESCRIPTION

Fig. 3.5.1

Hydraulic Shear

3

CS Series

Attachment description

3

2.0

4/5

ATTACHMENT DESCRIPTION

PAR.

DESCRIPTION

6

Sticker position

6. STICKER POSITION

Fig. 3.6.1

23/47

Translated by the original

ATTACHMENT DESCRIPTION

The positions of the stickers can vary depending on the model of the attachment.

Hydraulic Shear

3 PAR. 7

CS Series

Attachment description

3

2.0

5/5

ATTACHMENT DESCRIPTION DESCRIPTION Illumination

7. ILLUMINATION The illumination of the work area must conform to current law in the country where the attachment is being used and, in any case, must provide good visibility at every point, not create dangerous reflections and allow clear visibility of the controls and the entire work area up to the safety limits required for the projection of objects. Since the attachment has no independent light sources, the environment must be provided with general illumination such as to provide values from 250 to 400 lux at every point in the work area.

3 PAR. 8

ATTACHMENT DESCRIPTION DESCRIPTION Vibrations

8. VIBRATIONS There are no dangerous vibrations under conditions conforming to the instructions for correct use.

3 PAR. 9

ATTACHMENT DESCRIPTION DESCRIPTION Noise

The attachment does not produce noise (acoustic pollution).

Any sound measurements in the work area must be performed in conformity with the requirements of current local law in the country of use.

3

ATTACHMENT DESCRIPTION

PAR.

DESCRIPTION

10

Standard supply

10. STANDARD SUPPLY The attachment is supplied completely with:  

An instruction Manual for use and maintenance, including a Declaration of Conformity.

Identification plate with CE marking. (Fig. 1.2.1).

24/47

Translated by the original

ATTACHMENT DESCRIPTION

9. NOISE

Hydraulic Shear

4 PAR. 1

CS Series

Installation

4

2.0

1/6

INSTALLATION DESCRIPTION Transport and handling

1. TRANSPORT AND HANDLING Driver of lifting and handling equipment: an operator qualified to use vehicles to lift and handle materials and machinery (scrupulously following CASE CONSTRUCTION's instructions) in observance of current law in the country of use of the machinery.

The attachment can be shipped on wood beams or pallet or in a crate, depending on the destination and the customer's request.

Lifting packed attachment with cables and bridge crane or with forklift truck The unloading, lifting and handling of the attachment must be directed by personnel qualified to drive lifting equipment.

Before beginning operations, identify and check the entire handling area of the attachment, including that of placing it on the transport vehicle and that of installing it on the machine, so as to note any hazardous points.

It is forbidden to climb on the attachment or pause and/or pass under it during handling.

Fig. 4.1.1

Unauthorized persons are forbidden to enter the transport and handling area.

All operators must keep at a safe distance to avoid being hit if the attachment or one of its parts should fall.

The lifting and transport vehicle must be adequate to the weight to be lifted.

Fig. 4.1.2

A = Lifting points of the attachment The same care must be taken if using chains.

When a bridge crane or mobile crane are used for lifting, prepare them so as to have a length and capacity adequate to the weight to be supported.

Perform the set-up by moving the lifting vehicle for short distances until the condition of optimum stability is reached.

Slowly lift and handle with the maximum care to avoid oscillations.

25/47

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INSTALLATION

When using lifting cables, check that they are certified and have a label showing CASE CONSTRUCTION's information and capacity. Check for damage, broken wires and signs of wear.

Hydraulic Shear

  2

Installation

4

2.0

2/6

ATTENTION! When the attachment arrives, the user must check for damage (breakage or significant dents) during transport or unloading. If damage has occurred, immediately make it know to the transporter and add the words “ACCEPTED WITH RESERVATIONS” to the delivery document. In the presence of damage, submit a written claim to the transporter within 8 days of receiving the attachment. If significant transport damage is noted at the time of delivery, notify CASE CONSTRUCTION in a timely, including any missing parts. It is also necessary to check the material that arrived against the detailed list on the transport document.

IMPORTANT! CASE CONSTRUCTION will not be liable for personal or property damaged caused by the use of lifting systems other than those described.

4 PAR.

CS Series

INSTALLATION DESCRIPTION Storage

2. STORAGE If the attachment is to be stored before use, the following precautions must be taken:     

Store the attachment in a protected area; Lubricate all parts of the attachment; Protect the attachment from shocks and stresses; Protect the attachment from humidity and high temperature jumps; Keep the attachment away from corrosive substances.

4

INSTALLATION

PAR.

DESCRIPTION

3

Coupling check

3. COUPLING CHECK Mounting preparations For installation, it is necessary to prepare a maneuvering area that is adequate for the dimensions of the attachment and the lifting equipment to be used.

26/47

INSTALLATION

Before mounting the attachment on the operating machine, check that the latter is stable, i.e., that the lifting capacity (LC) of the machine is sufficient to meet the essential safety requirements to avoid tipping over. To do this, you must:

Translated by the original

Hydraulic Shear

CS Series

Installation

4

2.0

3/6

1. CHECK: the minimum lifting capacity (LC) on 360° calculated in conformity with the ISO 10567:2007 standards, shown in the operating machine's technical data.

2. KNOW: the Mass M of the attachment shown on the identification plate.

3. APPLY: a correction factor K to the mass of the attachment that takes into account the bounce of the attachment beyond the bucket hinge point: for clamps, crushers and shears K=1.2



ATTENTION! This condition only ensures the stability of the operating machine when working on flat, horizontal and unyielding ground.

4 PAR. 4

INSTALLATION DESCRIPTION Mounting

4. MOUNTING Mounting begins with the attachment supported stably on the ground with the operating machine's engine stopped and parking brakes engaged.

Then, proceed as follows:   

Rotate the fitting of the attachment vertically.

Clean the inside surfaces of the fitting with a cloth.

Carefully clean the pins and bushings of the fitting of the attachment to remove any dirt.

MOUNTING THE ATTACHMENT ON THE OPERATING MACHINE



Insert the arm in the connector, aligning the hole with the corresponding lower hole of the attachment and inserting the pin and securing it with its safety system (screws, cotter pins, etc.).

Mounting place of the bucket: move the arm to make the upper hole of the connector align with the hole of the piston rod of the arm, if necessary, making the rod extend to reach the alignment of the fulcrums, and insert the second pin, fixing it with the appropriate safety system (Fig. 4.4.2).



IMPORTANT! In all mounting operations, never force the pins but check their good alignment.

INSTALLATION



Fig. 4.4.2

27/47

Translated by the original

Hydraulic Shear

4 PAR. 6

CS Series

Installation

4

2.0

4/6

INSTALLATION DESCRIPTION connections

6. CONNECTIONS Manufacturer's technician: a technician provided by the manufacturer to perform complex operations in particular situations or, in any case, in agreement with the user. Depending on the case, he may have mechanical, electrical, electronic and/or software skills.

Hydraulic connections The connection to the hydraulic system is made by connecting the hydraulic fittings on the attachment to the corresponding fittings on the operating machine.

This is done for both the fittings for the hydraulic rotation of the attachment (if present), and those for the opening and closing of the attachment.

Connect the flexible hoses between the operating machine and the attachment (following the EN 856 standards) and tighten the screws or fittings.

Fig. 4.6.1

INSTALLATION

ATTENTION! Any dirt (sand, gravel and dust) on the fittings could damage the hydraulic system of the attachment.

28/47

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Hydraulic Shear

CS Series

Installation

4

2.0

5/6

The ROTATION system needs to be connected to an output and corresponding return.

The OPENING/CLOSING system needs to be connected to an output and corresponding return.

Keep the two hydraulic systems carefully separated.

SPECIFIC CONNECTION TECHNIQUES HYDRAULIC CONNECTIONS

A

Attachment

B

Operating machine

Power Rotation

CASE Models

CS Series

A

B

B CASE

A

B

B CASE

3/4" Gas

3/4" Gas

3/4" JIS

3/8" Gas

3/8" Gas

1/2" JIS

CX 130D – CX 145D CX 160D – CX 180D

CS 12RS

1" SAE 6000

1" Gas

1" JIS

3/8" Gas

3/8" Gas

1/2" JIS

CX 210D – CX 230D CX 240D – CX 245D

CS 20RS

1" SAE 6000

1" Gas

1" JIS

3/8" Gas

3/8" Gas

1/2" JIS

CX 250D

CS 25RS

1" SAE 6000

1" Gas

1-1/4" JIS

3/8" Gas

3/8" Gas

1/2" JIS

CX 300D

CS 25RS

1" SAE 6000

1" Gas

1-1/4" JIS

3/8" Gas

3/8" Gas

3/4" JIS

CX 350D – CX 370D

CS 30RS

1" SAE 6000

1" Gas

1-1/4" JIS

3/8" Gas

3/8" Gas

3/4" JIS

CX 490D – CX 500D

CS 40RS

Table 4.6.1 The pressure and flow output by the operating machine must always be that prescribed for the attachment in use (see Table 3.5.1 Technical Data). If this is not the case, the system must be equipped with reduction valves (contact the manufacturer of the operating machine or a specialized workshop). Do not use the attachment without check that the pressure and oil flow of the operating machine are those required.

ATTENTION! Before using the attachment for demolition, bring it to an open space free of obstacles and without persons in the range of action of the operating machine and perform several maneuvers empty to familiarize yourself with the attachment. At this point, the attachment can be used for work.

29/47

Translated by the original

INSTALLATION

Before using the attachment start the operating machine and slow put the hydraulic system under pressure to avoid hammers, until the maximum operating pressure is set, which should conform to the specifications shown on the identification plate of the attachment. With the motor at the minimum, open the attachment to 1/4 and close, open to half and close, open to 3/4 and close and, finally, open completely and close. Open and close the attachment 5 or 6 times, check that there are no leaks along the hydraulic circuits.

Hydraulic Shear

CS Series

4 PAR. 7

Installation

4

2.0

6/6

INSTALLATION DESCRIPTION Stopping and dismounting

7. STOPPING AND DISMOUNTING At the end of work and before putting down the attachment, proceed as follows:

    

Activate the operating machine's OPEN/CLOSE control to return the entire rod of the attachment inside the cylinder.

Place the attachment on two wooden supports on the ground, orienting it horizontally.

Make sure that there is no residual pressure in the hydraulic system. The residual hydraulic pressure must be discharged by activating the opening and closing controls of the attachment several times with the engine stopped and depressurizing the oil tank.

Loosen the screws or fittings of the hoses and insert protective plugs.

Remove the safety system from the pins and slide them out.

Move the arm of the operating machine in such a way as to remove the fitting of the attachment, making sure that there are no persons in the immediate vicinity of the work area. Rotate the fitting of the attachment in such a way as reinsert the stopping pin and cotter pin in the rotation locking pin (if present).

 

ATTENTION! When disconnecting the hoses, take care to collect and spilled oil in containers. Do not spill oil on the ground.

ATTENTION! Check that the rotation locking pin is correctly inserted to avoid unwanted movement of the attachment during transport.

Fig. 4.7.1



Insert the safety pin (A) in seats (C) and (D) (Fig. 4.7.1).



Fix everything using position (B) (Fig. 4.7.2).



For any movements, use the lifting points indicated by the stickers.



Place the attachment in a dry, protected place.



At this point the operations of stopping and dismounting are finished.

30/47

Fig. 4.7.2

INSTALLATION



Translated by the original

Hydraulic Shear

5 PAR. 1

CS Series

Use of the attachment

5

2.0

1/2

USE OF THE ATTACHMENT DESCRIPTION Putting into operation

1. PUTTING INTO OPERATION 1st level machine operator: an operator with no specific skills, only capable of performing simple duties, i.e., operating the machine through the use of the buttons on the pushbutton pad and loading and unloading the materials used during production with the protections installed and active; not qualified to use the machine in jog mode.

Before putting the attachment into operation, proceed as follows: Check all the safety systems; Check the protections and signage.

 

Before putting the attachment in operation, it is necessary to perform a series of checks and controls to prevent errors or accidents while putting it in operation.

Check that the attachment has not been damaged during mounting; Carefully check the integrity of the hydraulic hoses, valves and various components; Check that all moving parts are moving freely, including any rotation; Check that the hydraulic connections are tight to prevent dangerous leaks.



ATTENTION! Carefully perform a visual inspection of the entire attachment and make sure that there are no objects or persons obstructing its normal operation or objects inadvertently left on it.

5

USE OF THE ATTACHMENT

PAR.

DESCRIPTION

2

Operating cycle

2. OPERATING CYCLE     

Bring the operating machine into the work area.

Make sure that no one is in the range of action of the operating machine or, in any case, in the danger area.

Bring the attachment to the piece to be cut, check the good positioning of the piece in the attachment (if necessary, moving the excavator arm or rotating to optimize the grip) and activate the claw close control to shear it.

During the operation, make sure that the force is sufficient to complete the cut; otherwise, release the piece by opening the jaw and close again, if necessary, acting on the material to be sheared from a different position.

Once cutting is completed, move the operating machine away from the work area, making sure that there are no unstable parts or pieces in positions that are potentially dangerous for the operators who will follow the operations of unloading and/or loading material.

31/47

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USE OF THE ATTACHMENT

   

Hydraulic Shear

5 PAR. 3

CS Series

Use of the attachment

5

2.0

2/2

USE OF THE ATTACHMENT DESCRIPTION Stop

3. STOP The attachment is stopped by simply leaving the controls of the relative hydraulic distributors in their rest positions.

Under normal conditions, if the controls are not activated, the attachment does not perform any movements.

5 PAR. 4

USE OF THE ATTACHMENT DESCRIPTION Taking out of service

4. TAKING OUT OF SERVICE On the occasion of long periods of inactivity, it is necessary to disconnect the hydraulic power from the attachment.

5

USE OF THE ATTACHMENT

PAR.

DESCRIPTION

5

Waste disposal

5. WASTE DISPOSAL

Lubricants and replaced parts must be disposed of in conformity with the current law in the country of use of the attachment.

5 PAR. 6

USE OF THE ATTACHMENT DESCRIPTION Dismantling

6. DISMANTLING At the time of dismantling, the plastic parts must be separated and sent to differentiated collection in conformity with current law.

As for the metal mass of the attachment, it is sufficient to separate the steel pieces from those made of other metals and alloys for their correct recycling by fusion.

32/47

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USE OF THE ATTACHMENT

The user is responsible for the correct disposal of the waste produced by the attachment in conformity with the current law in the country of use.

Hydraulic Shear

6 PAR. 1

CS Series

Maintenance

6

2.0

1/12

MAINTENANCE DESCRIPTION Isolating the attachment

1. ISOLATING THE ATTACHMENT Generic unskilled worker: an operator with no specific skills only capable of performing simple duties on the instructions of a qualified technician.

Before performing any type of maintenance and/or repairs, the attachment must be isolated from the hydraulic power. The residual hydraulic pressure must be discharged by activating the opening and closing controls of the attachment several times with the engine stopped and depressurizing the oil tank. The intervention must be marked on the card in the cabin of the operating machine.

6 PAR. 2

MAINTENANCE DESCRIPTION General information

2. GENERAL INFORMATION The maintenance required for this attachment is divided into:  Regular  Scheduled  Extraordinary They include operations relative to lubrication, cleaning, adjustment, replacement, inspection, tightening, etc.

         

Before beginning work, display a card, "ATTACHMENT BEING MAINTAINED" in a visible position; Do not use solvents or inflammable materials; Take care not to spill lubricants; When accessing parts of the attachment, use suitable means for the operations to be performed; Do not climb on the components of the attachment because they were not designed to support persons; When finished working, correctly replace and attach all the protections that were removed and/or opened; Carefully clean individual components with an appropriate degreaser and without using compressed air (which just moves dirt around); Determine the frequency of maintenance based on the specific need in relation to the production cycle of the attachment; Before putting the attachment in operation every day, the operator should visually check the general state of its components and request maintenance if he notices strange noises or anomalous situations; Check that the mechanical parts are always well lubricated (only those components that need lubrication).



ATTENTION! CASE CONSTRUCTION will not be liable for failure to follow the listed recommendations and any other use that is different or not mentioned in these instructions.

33/47

Translated by the original

MAINTENANCE

In performing maintenance and/or repairs, it is a good idea to follow these recommendations:

Hydraulic Shear

6 PAR. 3

CS Series

Maintenance

6

2.0

2/12

MAINTENANCE DESCRIPTION Regular Maintenance

3. REGULAR MAINTENANCE Generic unskilled worker: an operator with no specific skills only capable of performing simple duties on the instructions of a qualified technician.

Regular maintenance includes inspections and controls to monitor the state of the attachment.

INTERVENTION

TIMING

STATE OF THE ATTACHMENT

Visual inspection of the structure of the attachment to find any anomalies (in particular, the mounting saddle connections between the attachment and the operating machine).

Daily

Isolation for maintenance

Check the play between the pins and bushings of the saddle connection.

Daily

Isolation for maintenance

Check that there are no cracks in the welds.

Daily

Isolation for maintenance

Visual check of the cylinder, distributor, the tightness of the fittings and the integrity of the hydraulic hoses.

Daily

Isolation for maintenance

Check the presence of the metal identification plate that declares the conformity of the attachment and its principal technical specifications.

Daily

Isolation for maintenance

Check the presence and condition of the stickers that indicate situations of danger placed on the attachment. Replace them if missing or deteriorated.

Daily

Isolation for maintenance



Tab. 6.3.1 ATTENTION! Failure to obey these requirements will release CASE CONSTRUCTION from any liability under the guarantee.

34/47

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MAINTENANCE

Regular Maintenance Table:

Hydraulic Shear

6 PAR. 4

CS Series

Maintenance

6

2.0

3/12

MAINTENANCE DESCRIPTION Scheduled maintenance

4. SCHEDULED MAINTENANCE Maintenance mechanic: a qualified technician capable of operating the machine under normal conditions, operating it with the jog command with the protections deactivated, working on mechanical components to perform the necessary adjustments, maintenance and repairs. Typically not qualified to work on electrical systems under voltage.

Scheduled maintenance includes inspections, checks and maintenance to guarantee the constant efficiency of the attachment.

INTERVENTION

TIMING

STATE OF THE ATTACHMENT

Lubricate the hinges and the rotation thrust block and replace any damaged greasers. (see Fig. 6.4.2)

Every 8 h

Isolation for maintenance

Check that the screws of the connection saddle are not loose or damaged.

Every 8 h

Isolation for maintenance

Check that the screws of the rotation thrust block are not loose or damaged.

Every 8 h

Isolation for maintenance

Check that the screws holding the interchangeable blades are not loosened or damaged.

Every 8 h

Isolation for maintenance

Check the play between the pins and bushings of the saddle connection. Se the play is greater than 0.6 mm, replace the bushings or pin.

Every 40 h

Isolation for maintenance

Lubricate the pinion and the teeth of the rotation thrust block (see Fig. 6.4.2) .

Every 40 h

Isolation for maintenance

Use a thickness gauge to check the play between the blades, which must be between 0.2 and 1.2 mm. If the play is greater, insert the appropriate shims (Chap.

6.5).

Every 40 h

Isolation for maintenance

Check the play of the clutch block, which must be between 0.1 and 0.2 mm. If the play is greater, adjust (Chap. 6.5).

Every 40 h

Isolation for maintenance

Check the integrity of the gaskets of the rotation thrust block.

Every 6 months

Isolation for maintenance

Max Every 12 months

Isolation for maintenance

Check internal oil leakage on cylinder.

Tab. 6.4.1

35/47

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MAINTENANCE

Scheduled Maintenance Table:

Hydraulic Shear

CS Series

Maintenance

6

2.0

4/12

LUBRICATION The frequency of lubrication must be determined as a function of the operating conditions. The attachment must be relubricated before or after a long period of inactivity. This is especially true for the winter break.

Take care that no detergent penetrates the rolling system or damages the gasket seals.

ROTATION THRUST BLOCK LUBRICATION Once the attachment is mounted on the operating machine, lubricate the rolling system and the teeth (Fig. 6.4.1). For this operation and all subsequent lubrication, only use lubricants that are acid-free, contain resins, are not hygroscopic, resist aging and with a temperature range suitable for the use of the bearing as in the table shown below (Table 6.4.2). The purpose of the complete greasing is to reduce friction, create a seal and protect against corrosion. We recommend that you grease in such a way that grease comes out of the labyrinths of the bearing or seal gaskets. There are synthetic spacers between the revolving bodies in the rolling tracks: the use of aggressive products changes the properties of the grease, corrodes the rolling tracks and damages the spacers.

 

ATTENTION! More frequent lubrication is recommended in tropical environments and in places that are damp, dusty, impregnated with impurities and subject to sharp jumps in temperature.

IMPORTANT! At the end of use under water, disassemble the hinges and carefully clean the pins and bushings to eliminate any trace of oxidation before lubricating again.

●

CASE AKCELA MULTI-PURPOSE GREASE 251-H EP

(-20° up to + 120°)

▲

CASE AKCELA MOLY GREASE

(-20° up to + 120°) Tab. 6.4.2

● = Greases for the rolling system ▲= Greases for the teeth

Grease class NLGI: NLGI 2 EP

MAINTENANCE

Fig. 6.4.1

36/47

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Hydraulic Shear

CS Series

Maintenance

6

2.0

5/12

GREASING POINTS

G = Greasing points of the attachment indicated by a sticker.

G = Grease AKCELA MOLY G1 = Grease AKCELA MULTI-PURPOSE Fig. 6.4.2 TIGHTENING SCREWS OF THE ROTATION THRUST BLOCK Tightening must be performed exclusively by specialized technicians with a torque wrench using the torque values shown in the following table (Table 6.4.3).

The screws can only be retightened once and then must be replaced.

Tightening torques and traction stresses for nuts and triangular-profile screws with large pitch metric threads as a function of their UNI strength class

6S

8.8-(8G)

10.9-(10K)

12.9-(12K)

Nominal diameter

Large pitch

Resistant section

Tightening torque

Traction stress on the screw

Tightening torque

Traction stress on the screw

Tightening torque

Traction stress on the screw

Tightening torque

Traction stress on the screw

d

r

s

(M)

(R)

(M)

(R)

(M)

(R)

(M)

(R)

mm

mm

mm²

Nm

kN

Nm

kN

Nm

kN

Nm

kN

M5

0.8

12.03

5.10

5.3

5.98

6.3

8.50

8.8

10.20

10.6

M6

1

17.3

8.73

7.5

10.3

8.8

14.7

12.4

17.6

14.9

M8

1.25

31.9

21.58

13.7

25.5

16.2

35.30

22.8

42

27.4

M10

1.5

50.9

42.2

21.8

50

25.8

70.6

36.3

85.5

43.6

M12

1.75

74.3

73.6

31.8

87.3

37.7

122.6

52.9

147

63.6

M14

2

102

116.7

43.7

138.3

51.7

194.2

72.7

235.5

87.3

M16

2

141

178.5

60

210.9

71.2

299.2

100

358

120

M18

2.5

171

245

73

289.4

86.5

412

121.6

490.5

146.1

M20

2.5

220

348.5

93.9

412

111.3

578.8

156.5

696.5

187.8

M22

2.5

276

471

117.3

559.2

139.3

784.8

195.7

942

234.5

M24

3

317

598.5

135.4

711.2

160.4

1000.5

225.6

1197

271

M27

3

419

888

178.1

1049.7

210.9

1481

296.3

1776

356

M30

3.5

509

1206.5

215.8

1422.4

256

2011

360

2403

432.6

M33

3.5

636

1628.5

269.8

1932.6

319.8

2717

449.3

3267

539.6

Tab. 6.4.3 37/47

Translated by the original

MAINTENANCE

UNI 3740

Hydraulic Shear

6 PAR. 5

CS Series

Maintenance

6

2.0

6/12

MAINTENANCE DESCRIPTION Extraordinary Maintenance

5. EXTRAORDINARY MAINTENANCE Maintenance mechanic: a qualified technician capable of operating the machine under normal conditions, operating it with the jog command with the protections deactivated, working on mechanical components to perform the necessary adjustments, maintenance and repairs. Typically not qualified to work on electrical systems under voltage.

Extraordinary maintenance includes maintenance, repairs and replacement of components to guarantee the correct operation of the attachment.

Extraordinary Maintenance Table: INTERVENTION

TIMING

STATE OF THE ATTACHMENT

Adjust clutch block.

When necessary

Isolation for maintenance

Adjust blades (in case of excessive play).

When necessary

Isolation for maintenance

Replace worn blades.

When necessary

Isolation for maintenance

Rotation of the blades (in the case of a worn profile).

When necessary

Isolation for maintenance

Restoring the anti-wear material.

When necessary

Isolation for maintenance Tab. 6.5.1

 

IMPORTANT! If the blades are promptly replaced with they begin to be visibly worn, cutting performance will be improved.

DANGER! The blades can fall out of their seat; make sure that all persons stay at a safe distance and that there is no property damage or personal injury if that should happen.

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MAINTENANCE

The attachment was designed to reduce extraordinary maintenance to a minimum and it is up to the operator to determine its state and suitability for use.

We recommend stopping the attachment and performing maintenance whenever its performance is not optimal; this will allow always achieving maximum efficiency.

Hydraulic Shear

CS Series

Maintenance

6

2.0

7/12

ADJUSTMENT AND REPLACEMENT OF PARTS SUBJECT TO WEAR The paragraphs that follow describe the operations to be performed on the attachment when it is necessary to adjust or replace components subject to wear (due to normal use when cutting materials).



ATTENTION! Adjusting the belt of the attachment requires turning off the operating machine and wearing adequate IPDs (gloves, goggles and suitable clothing).

Table components subject to adjustment and/or wear:

A

Frame

B

Primary lower blade

C

Secondary lower blade

D

Front blade

E

Guide blade

F

Primary shim

G

Secondary shim

H

Front shim

L

Guide shim

J

Adjustment skid

K

Guide screw

M

Adjustment screw

N

Screw stop

P

Fixing screw

Q

Movable jaw

R

Sliding surface

S

Bushing

T

Clutch block

U

Anti-wear plate

V

Piercing tip

X

Secondary upper blade

Y

Primary upper blade

Z

Tip blade Table 6.5.2

39/47

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MAINTENANCE

The table (Table 6.5.2) refers to all models currently in production. The components of the frame (A) are found on the first drawing in the table, while for those of the movable jaw (Q), you must choose the drawing corresponding to the model of attachment you have.

Hydraulic Shear

CS Series

Maintenance

6

2.0

8/12

CLUTCH BLOCK Definition: The clutch block (T) is located on the frame of the attachment (A) above the center pin and it has the function of keeping the movable jaw in line during cutting and avoiding scissoring. It has to do with an adjustment slide block (J) that comes into slight contact with the sliding surface (R) of the movable jaw (Q).

Adjustment:    

Carefully close the movable jaw until the adjustment slide block (J) of the clutch block is centered on the sliding surface (R).

Remove the screw stop (N) and rotate the adjustment screw (M) clockwise that will push the adjustment slide block against the sliding surface of the movable jaw.

Check that the play between the parts is between 0.1 and 0.2 mm and tighten the locking screws.

Do not tighten the adjustment slide block too much against the sliding surface so as not to lock the movement of the movable jaw.

Replacement:  

Unlock the screw stop (N) of the adjustment slide block (J) and loosen the adjustment screw (M).

Extract the adjustment slide block from its seat and replace it.



DANGER! During the adjustment of the clutch block, it is necessary to activate the movable jaw, so make sure that there is no one in the danger area or in points that the operator cannot see.

BLADES

  

DANGER! During the adjustment of the blades, it is necessary to activate the movable jaw, so make sure that there is no one in the danger area or in points that the operator cannot see.

IMPORTANT! Turning the blades of the attachment increases the quality of the cut and extends the life of the blades.

Guide Blade

Definition: The guide blade (E) is located on the front of the frame of the attachment (A) and has the function of guiding the movable jaw (Q) during the cutting of the material.

   

Partially close the movable jaw of the attachment so that the tip blade (Z) or the anti-wear plate (U), depending on the model, located on the movable jaw (Q) meets the guide blade (E).

Slowly move the movable jaw (Q) and check the play between the tip blade (Z), or the anti-wear plate (U), and the guide blade (E) in various positions. Make sure that it never exceeds 0.4 mm (it is initially adjusted to 0.15 mm).

If the play is greater than required, restore the tolerances by inserting shims (L) behind the guide blade.

If excessive play remains despite the use of all the shims, it is possible to rotate the guide blade (E) for a maximum of 4 times.

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MAINTENANCE

Adjustment:

Hydraulic Shear

CS Series

Maintenance

6

2.0

9/12

Replacement:      

If there is still excessive play despite the use of all the shims provided (L) and after having rotated it, it is necessary to replace the guide blade(E).

REMOVE the worn guide blade and all the shims by loosening the locking screws.

Install the new guide blade without inserting the shims.

Repeat the adjustment of the play between the guide blade (E) and the tip blade (Z), or the anti-wear plate (U), depending on the model.

If, after the replacement of the guide blade (E), the play is still excessive, even with the use of all the shims provided, it will be necessary to replace the tip blade (Z) or the anti-wear plate (U).

The tip blade, or anti-wear plate and piercing tip (depending on the model)

Definition: The tip blade (Z), or anti-wear plate (U), associated to the piercing tip (V), is located on the front of the movable jaw (Q) and has the function of penetrating the material to begin the cut. While the tip blade is an interchangeable component, the anti-wear plate and piercing tip are welded directly on the movable jaw.

Tip blade adjustment: 

There are no adjustments on this component.

Piercing tip adjustment:         

Partially close the movable jaw of the attachment so that the piercing tip (V), located on the movable jaw (Q), meets the front blade (D).

Slowly move the movable jaw (Q), and check the play between the piercing tip (V) and the front blade (D). Make sure that it never exceeds 5 mm (it is initially adjusted to 0.5 mm).

If the play is higher than required, proceed as follows: Before beginning the reconstruction of the piercing tip, it is necessary to remove the primary upper blade (Y) because heating the product in the intervention area could damage the blade.

Preheat the intervention area to a temperature of 150 to 200 °C. Deposit fill beads, depending on the degree of wear of the piercing tip, to achieve the original shape of the piece.

Check that the reconstruction is correct by activating the movable jaw.

Once the operation is completed, smooth the outside edges of the piercing tip and let cool slowly before putting the attachment back into service.

If the piercing tip is very worn, it must be replaced.

Tip blade replacement:  

To replace the tip blade (Z), loosen the locking screws.

Remove the worn blade and install the new tip blade.

        

To replace the anti-wear plate (U) and/or the piercing tip (V), it is necessary to unweld them from the movable jaw (Q).

Before beginning the replacement of the anti-wear plate and/or the piercing tip, it is necessary to remove the primary upper blade (Y) because heating the product in the intervention area could damage the blade.

Gouge out the anti-wear plate and/or piercing tip, taking care not to damage the seat.

Grind the surface and bring it back to optimal condition.

Position the new anti-wear plate and/or piercing tip and fix it with small sections of welding.

Check that the position is correct by activating the movable jaw.

Preheat the area to a temperature of 150 to 200 °C. Weld the anti-wear plate and/or the piercing tip.

Once the operation is completed, smooth the outside edges of the piercing tip and let cool slowly before putting the attachment back into service.

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MAINTENANCE

Anti-wear plate and/or piercing tip replacement:

Hydraulic Shear

CS Series

Maintenance

6

2.0

10/12

After replacement, adjust to restore the tolerances with the guide blade. 

Front blade

Definition: The front blade (D) is located on the front of the frame (A) and has the function of improving the penetration of the movable jaw (Q).

Adjustment:    

Slowly move the movable jaw (Q) and check the play between tip blade (Z) or the piercing tip (V), depending on the model, and the front blade (D). Make sure that it never exceeds 0.4 mm (it is initially adjusted to 0.15 mm).

Insert an adequate number of shims.

If excessive play remains despite the use of all the shims, it is possible to rotate the front blade (D) for a maximum of 4 times.

If the front blade is very worn, it must be replaced.

Replacement:      

If there is still excessive play despite the use of all the shims provided (H) and after having rotated it, it is necessary to replace the front blade (D).

REMOVE the worn front blade and all the shims by loosening the locking screws.

Install the new front blade without inserting the shims.

Repeat the adjustment of the play between the front blade (D) and the tip blade (Z), or the piercing tip (V), depending on the model.

If, after the replacement of the front blade (D), the play is still excessive, even with the use of all the shims provided, it will be necessary to replace the tip blade (Z) or the piercing tip (V).

Primary and Secondary Blades

Definition: The primary and secondary blades (B, C, X and Y) are located on the front of the frame (A) and the movable jaw (Q) and perform the main cutting function.

Adjustment:    

Slowly move the movable jaw (Q) and check the play between the blades on the frame (B and C) and the blades on the movable jaw (X and Y). Make sure that it never exceeds 0.4 mm (it is initially adjusted to 0.1 mm).

Loosen the locking bolts on the blades (B and C) located on the frame (without removing them) and interpose one or more adjustment shims and then retighten the bolts.

If excessive play remains, despite the use of all the shims provided (F and G), it is possible to rotate the blades on both the frame and the movable jaw.

If the blades are very worn, they must be replaced.

  

If there is still excessive play, despite the use of the shims provided (F and G) and after having rotated them, it is necessary to replace the blades (B, C, X and Y).

REMOVE the worn blade and all the shims by loosening the locking screws.

Install the new blade and repeat the adjustment of the play between the blades (B, C, X and Y).

42/47

Translated by the original

MAINTENANCE

Replacement:

Hydraulic Shear



CS Series

Maintenance

6

2.0

11/12

ATTENTION! An excessive interval between the cutting blades leads to material jams and, as a consequence, a considerable reduction of perforating efficiency. The jammed material can create dangerous situations.

ANTI-WEAR MATERIAL It is periodically necessary to check the state of deterioration of the jaws of the attachment and replace the anti-wear material when necessary. The material must be applied following the instructions below.

 

ATTENTION! Before replacing the material, carefully remove any paint residues to avoid releasing toxic vapors. Also remove any deposits of cement, concrete and accumulated crushing waste on the part to be filled.

ATTENTION! Before adding welded material, make sure there is no oil or inflammable liquids near the work area.

To add welding material, connect the ground pole of the welding machine to the part to be welded, as close as possible to the welding area. The ground pole must be connected so that the current does not cross the hinges or the hydraulic cylinder. If the attachment is mounted on the operating machine during welding, follow the instructions in the latter's manual to avoid damaging its battery or electronics. 

After carefully cleaning the area where material is to be added and the surrounding area, pre-heat to 150° to 200 °C, checking the temperature frequently. Exceeding these temperatures can alter the mechanical properties of the material.



Do not deposit more than two superimposed layers on the claws of the movable jaw of the attachment or on the part to be filled. If the wear on the part in question is of significant size, insert shaped and beveled material to bring the part involved to its original dimensions. Then, proceed with welding the piece and filling it.



Grind the ends of the fill material beads.



Perform a slow cooling in the absence of air drafts.



Scrupulously follow the technical application standards recommended by the manufacturer of the fill wire.

To add material use 57 HRC (600 Brinell) fill wire, Ø 1.2 mm K 300.

The recommended wires are:



DANGER! Before adding material, it is necessary to turn off the operating machine and wear suitable IPDs (gloves, goggles, safety shoes and suitable clothing).

43/47

Translated by the original

MAINTENANCE

UTP: A67S Ø 1.2 mm FORTARGEN: A7111 MIG Ø 1.2 mm

Hydraulic Shear

CS Series

6

6

2.0

12/12

MAINTENANCE

PAR. 6

Maintenance

DESCRIPTION Diagnostics and troubleshooting

6. DIAGNOSTICS AND TROUBLESHOOTING General requirements In the case of the malfunctioning of the attachment, have a specialized technician troubleshoot it or call CASE CONSTRUCTION's technical support.

CRUSHING POWER BELOW EXPECTATIONS

DIFFICULTY DURING CUTTING

THE JAW CLOSES BY ITSELF

THE JAW IS LOCKED

THE ATTACHMENT DOESN'T ROTATE

THE ATTACHMENT ROTATES SLOWLY OR TOO FAST

OIL LEAKS

POSSIBLE CAUSE

POSSIBLE SOLUTION

1. The operating machine is not dispensing adequate pressure to the attachment's hydraulic circuit.

2. The speed valve is not correctly calibrated.

3. The speed valve's gasket seals are damaged.

4. The attachment's cylinder gasket seals are damaged.

5. The attachment's rotating joint gasket seals are damaged.

1. Check the pressures on the operating machine.

1. The dimensions or resistance of the material are greater than the attachment's cutting capacity.

2. The blades are not adequately adjusted or are too worn.

1. See chapter Technical Data (Table 3.5.1.).

1. Oil oozing from the operating machine's distributor.

2. Oil oozing on the speed valve.

3. Oil oozing on the cylinder.

4. Oil oozing on the rotating joint.

1. Contact technical assistance for the operating machine.

2. Replace the spools or the entire speed valve.

3. Replace the gasket seals of the cylinder.

4. Replace the gasket seals of the rotating joint.

1.

1.

There is material between the cutting blades that prevents it from opening.

2. Calibrate the speed valve.

3. Replace the gasket seals of the speed valve.

4. Replace the gasket seals of the cylinder.

5. Replace the gasket seals of the rotating joint.

2. See chapter Extraordinary Maintenance (Table 6.5.1. and Table 6.5.2.).

Remove the material stuck between the blades with a blowtorch and then adjust.

1. Operating machine pressure not correctly calibrated.

2. Rotation motor damaged.

3. Motor valve damaged.

4. Flow regulation valve closed.

1. Adjust the pressure of the operating machine.

2. Replace the motor.

3. Replace the motor valve.

4. Open the flow regulation valve.

1. Incorrect oil flow from the operating machine.

2. Flow regulation valve incorrectly calibrated.

1. Adjust the flow of oil from the operating machine.

2. correctly calibrate the flow regulation valve.

1. Gasket seals damaged.

2. Hydraulic tubing loose.

1. Replace the gasket seals.

2. Tighten the fittings of the hydraulic tubing.

Tab. 6.6.1 Contact CASE CONSTRUCTION for attachment defects or malfunctions not described in this manual.

44/47

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MAINTENANCE

PROBLEM

Hydraulic Shear

6 PAR. 1

CS Series

Replacement parts

6

1.0

1/1

REPLACEMENT PARTS DESCRIPTION Replacement parts

1. REPLACEMENT PARTS ALWAYS USE ORIGINAL REPLACEMENT PARTS.



ATTENTION! CASE CONSTRUCTION will not be liable for breakage, malfunctions, personal injury or property damage deriving from the use of other than original parts.

The use of other than original replacement parts is discouraged and, if that should happen, the guarantee (if still in effect) will be void and CASE CONSTRUCTION will not be liable for damage or personal injury deriving from the use of the attachment.

In order to interact more effectively with our technicians when ordering replacement parts, please follow this procedure:

REPLACEMENT PARTS

 Call the assistance of CASE CONSTRUCTION and explain the type of malfunction encountered;  Communicate the serial number of the equipment indicated on the serial number plate;  Describe the part that is not working (even with the help of a photograph).

45/47

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Hydraulic Shear

CE

CS Series

Declaration of Conformity

CE

2.0

1/1

DECLARATION OF CONFORMITY

PAR.

DESCRIPTION

1

Declarations

1. DECLARATIONS Not falling under ATTACHMENT IV of DIRECTIVE 2006/42/CE, the Manufacturer is self-certifying for the application of the CE mark.

Declaration of CE Conformity for interchangeable equipments destined for use in other machines and not functioning independently.

DECLARATION OF CE CONFORMITY

(conform at point A attached II of directive 2006/42/CE)

THE MANUFACTURER TREVI BENNE S.p.A. Address

Via Bergoncino, 18 - 36025 - Noventa Vicentina (VI) - Italy

DECLARES THAT AS A MANUFACTURER UNDER ITS OWN RESPONSIBILITY THAT THE INTERCHANGEABLE EQUIPMENT: Equipment /Model

Hydraulic Shear / CS Series

Construction Year

Serial Number

Certificate Number

2018



CE machine directive Council 2006/42/CE Concerning the alignment of the legislation of the member states relative to machines.



Harmonized rules: UNI EN ISO 12100:2010 - UNI EN ISO 13857:2008 UNI EN 349:2008 - UNI EN 474-1:2013-11 - UNI EN 474-5:2013 AND AUTHORISES

Name

Luca Vaccaro

Address

Via Bergoncino, 18 - 36025 - Noventa Vicentina (VI) - Italy TO CONSTITUTE THE TECHNICAL DOSSIER FOR HIS ACCOUNT

Place and date document

Noventa Vicentina, The manufacturer Luca Vaccaro Legal Representative

DECLARATION OF CONFORMITY

CONFORMS TO THE DIRECTIVES:

Dealer’s stamp

CNH Industrial Italia S.p.A. reserves the right to make improvements in design and changes in specifications at any time without notice and without incurring any obligation to install them on units previously sold.

Specifications, descriptions, and illustrative material herein are as accurate as known at time of publication, but are subject to change without notice.

Availability of some models and equipment builds varies according to the country in which the equipment is being used. For exact information about any particular product, please consult your Case dealer.

© 2018 CNH Industrial Italia S.p.A. All Rights Reserved.

Case is a trademark registered in the United States and many other countries, owned by or licensed to CNH Industrial N.V., its subsidiaries or affiliates.

Any trademarks referred to herein, in association with goods and/or services of companies, other than owned by or licensed to CNH Industrial N.V., its subsidiaries or affiliates, are the property of those respective companies.