Case 9060B Excavator Operators Manual 9-25860 - PDF DOWNLOAD

9060B

9060B Excavator

9060B Excavator Operators Manual Bur 9-25860

FRONT COVER

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This symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED. The message that follows the symbol contains important information about safety. Carefully read the message. Make sure you fully understand the causes of possible injury or death.

SB001

IF THIS MACHINE IS USED BY AN EMPLOYEE, IS LOANED, OR IS RENTED, MAKE SURE THAT THE OPERATOR UNDERSTANDS THE TWO INSTRUCTIONS BELOW. BEFORE THE OPERATOR STARTS THE ENGINE: 1. GIVE INSTRUCTIONS TO THE OPERATOR ON SAFE AND CORRECT USE OF THE MACHINE. 2. MAKE SURE THE OPERATOR READS AND UNDERSTANDS THE OPERATOR’S MANUAL FOR THIS MACHINE.

! WARNING IMPROPER OPERATION OF THIS MACHINE CAN CAUSE INJURY OR DEATH. BEFORE STARTING THE ENGINE, DO THE FOLLOWING: 1. READ THE OPERATOR’S MANUAL. 2. READ ALL THE SAFETY DECALS ON THE MACHINE. 3. CLEAR THE AREA OF OTHER PERSONS. LEARN AND PRACTICE SAFE USE OF MACHINE CONTROLS IN A SAFE, CLEAR AREA BEFORE YOU OPERATE THIS MACHINE ON A JOB SITE. It is your responsibility to observe pertinent laws and regulations and to follow manufacturer’s instructions on machine operation and maintenance.

See your Authorized Case dealer for additional operator’s manuals, parts catalogs, and service manuals.

Copyright © 1995 Case Corporation

Bur 9-25860 Issued September 1995 CASE and IH are registered trademarks of Case Corporation

INSIDE FRONT COVER

To the Owner of a Case Machine ................................................................................. 2

Safety, Decals, and Hand Signals..................................................................................5

Instruments and Controls ........................................................................................... 23

Lubrication, Filters, and Fluids..................................................................................... 98

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Operating Instructions.................................................................................................. 51

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GENERAL TABLE OF CONTENTS

Electrical System ....................................................................................................... 143

Specifications ............................................................................................................. 149

After Delivery Check .................................................................................................. 167

Alphabetical Index...................................................................................................... 171 1

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Template Name: OM_1_col Template Date: 1994_05_26

Maintenance and Adjustments.................................................................................. 129

TO THE OWNER

Template Name: OM_1_col Template Date: 1994_04_29

This manual contains important information about the safe operation, adjustment, service and maintenance of your Case Excavator. Do not operate or permit anyone else to operate or service this machine until you or the other persons have read this manual. Use only trained operators who have demonstrated the ability to operate and service this machine correctly and safely.

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This excavator, with standard attachments and equipment, is intended to be used for below ground level digging and general earth moving purposes, such as trenching, truck loading, material rehandling, and ditch cleaning.

If this excavator is to be used to lift loads, for safety purposes it is recommended that the machine be properly equipped. Contact your Case dealer and install a “Load Holding Control Device” on your machine’s boom cylinders. This system prevents the sudden lowering of the load in the event of a failure of a hydraulic hose, line, or fitting in the boom hydraulic system. Such a failure can cause personal injury or death.

Read “Lifting Loads with the Machine” in this manual and follow the instructions and safety precautions. See page 70.

Do not use this machine for any application or purpose other than those described in this manual. If the machine is to be used in an application that involves special attachments or equipment, such as forestry, demolition, etc., consult an authorized Case dealer or the Case Corporation. Changes, additions, or modifications can be required for the machine to comply with safety requirements. Unauthorized modifications can cause serious injury or death. Anyone making such unauthorized modifications is responsible for the consequences.

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Two copies of the After Delivery Check are in the back of this manual. One copy is for you and one copy is for the dealer. Make sure that your dealer does the After Delivery Check after the first 50 hours of machine operation.

This operator’s manual is to be stored in the compartment behind the operator’s seat and is attached with a lanyard. Make sure this manual is complete and in good condition. Contact your Case dealer to obtain additional manuals.

Contact your authorized Case dealer for any further information about this machine.

Your Case dealer has genuine Case parts and service which is your guarantee of Quality and Performance.

IDENTIFICATION NUMBERS Write the Product Identification Number (P.I.N.) and the engine serial number on the lines provided below. If needed, give these numbers to your Case dealer when you need parts or information for your machine. Keep a record of these numbers and your Manufacturers Statement of Origin in a safe place. If the machine is stolen, report the numbers to your local law enforcement agency.

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Case Corporation Racine, WI, U.S.A.

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__________________________________________________ TO THE OWNER

Machine Model Number: 9060B Product Identification Number ___________________________________________

P.I.N.

Engine Serial Number

A23983

The P.I.N. is located inside the cab above the right front console.

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Engine Serial Number _________________________________________________

TO THE OWNER __________________________________________________

NOTES Template Name: OM_1_col Template Date: 1994_04_29

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OPERATOR’S MANUAL STORAGE .......................................................................... 6 BEFORE OPERATION ................................................................................................ 7 AUXILIARY ATTACHMENTS ...................................................................................... 8 MACHINE OPERATION .............................................................................................. 9 Right, left, front, and rear sides of the machine ........................................................ 9 If a part of the machine touches high voltage power: ........................................ 10 Hydraulic pilot system accumulator ....................................................................... 11 Track adjusters ........................................................................................................ 12 SAFETY DECALS ..................................................................................................... 12 HAND SIGNALS ........................................................................................................ 21

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SAFETY, DECALS, AND HAND SIGNALS

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SAFETY/DECALS/HAND SIGNALS ___________________________________

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OPERATOR’S MANUAL STORAGE

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Most accidents involving machine operation and maintenance can be avoided by following basic rules and precautions. Read and understand all the safety messages in this manual, the EMI Safety Manual, and the safety decals on the machine before you operate or service the machine. See your Authorized Case dealer or the Case Corporation if you have any questions.

READ THIS MANUAL COMPLETELY and make sure you understand the characteristics of speed, stability, steering, and operation of this machine.

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Do not remove this manual or the safety manual from this machine. See your Case dealer for additional manuals.

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The safety information given in this manual does not replace safety codes, insurance regulations, or federal, state/ provincial, or local laws. Make sure your machine has the correct equipment according to these rules or laws.

A23876

1. Operator’s Manual and EMI Safety Manual Storage

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Safety messages in this section point out situations which can be encountered during the normal operation and maintenance of your machine. These safety messages also give possible ways of dealing with these conditions.

Additional safety messages appear in the manual to indicate specific safety hazards.

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___________________________________ SAFETY/DECALS/HAND SIGNALS

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● To avoid falling, always face the machine and use the hand rails and steps when getting on or getting off.

Do not rush.

● Avoid loose fitting clothing, loose or uncovered long hair, jewelry and loose personal articles. ● Different jobs will require different protective equipment. Items such as hard hats, protective shoes, heavy gloves, reflector type vests, respirators, ear protection, and eye protection can be required. Before you start the job, determine what protective equipment is required. Use this equipment at all times.

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● Be prepared for emergencies. Always have a first aid kit and a working fire extinguisher with you and know how to use each. See page 139 for fire extinguisher inspection, service, etc.

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● Know the hand signals used on your job. Follow the instructions of the flagman, signs, markers, etc. See pages 21 and 22 for hand signals.

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BEFORE OPERATION

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● Check that all doors, guards, and covers are installed correctly and closed.

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● Foreign material or grease on the steps and hand rails can cause an accident. Keep the steps and hand rails clean.

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● Stay away from hazardous areas such as ditches, overhangs, etc. Walk around the work area and look for hazards before you start.

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● Before you operate at night, check that all lamps illuminate.

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1. Hand Rails 2. Steps

● The secondary exits on this machine are the rear window or the roof hatch.

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SAFETY/DECALS/HAND SIGNALS ___________________________________

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● Make sure that all windows are clean and that the windshield wipers work correctly.

● Make sure all persons are away from the machine. ● Engine exhaust fumes can cause death. If you operate this machine in an enclosed area, use good ventilation to replace the exhaust fumes with fresh air.

● Remove all loose objects from the operator’s area and cab. Loose objects can jam controls and cause accidents. ● Before you start each day, walk around the machine and check for oil or fluid leaks. Replace all broken or missing parts and do the required lubrication and maintenance as shown in this manual. Clean all trash and debris from the machine, especially from the engine area.

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● Know the rules, laws, and safety equipment necessary for transporting this machine on a road or highway.

AUXILIARY ATTACHMENTS

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WARNING: This machine is intended to be used for earth moving applications as described in this manual. Before installing any special equipment, such as demolition or forestry handling attachments, consult an authorized Case Dealer or the Case Corporation. Unauthorized modifications can cause injury or death.

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Installation and operational information for auxiliary attachments should be obtained from the manufacturer of the auxiliary attachment.

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___________________________________ SAFETY/DECALS/HAND SIGNALS

Right, Left, Front, and Rear Sides of the Machine Right-hand and left-hand, when used in this manual, indicate the right and left sides of the machine as seen from the operator’s seat. Before you drive the machine, make sure the drive sprockets are at the rear of the machine. See the following photograph.

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1. Forward

2. Rearward

3. Drive Sprocket

● Contact with high voltage power lines, underground cables, etc., can cause serious injury or death from electrocution.

● Before you start, know the travel direction (drive sprockets at the rear of the machine). ● Check all controls in a clear area and make sure the machine is operating correctly.

Before you drive or operate in an area with high voltage lines, cables, or a power station, tell the power or utility company what you are going to do.

YOU MUST HAVE THE POWER DISCONNECTED OR KEEP A SAFE WORKING DISTANCE from the lines, cables, or power station. Keep all parts of the machine at least 15 feet (4.6 m) away from the power source.

You must also know any federal, state/provincial, or local safety codes or regulations that apply to the job site.

● Do not allow other persons to ride anywhere on the machine, including the bucket or attachment. Other persons can fall or can cause an accident. This is a one person machine with only one operator’s seat. ● Dust, fog, smoke, etc., can decrease or block your vision and cause an accident. Stop the machine or decrease the speed until you can see everything around you in your area.

Make sure the machine lamps are on.

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MACHINE OPERATION

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SAFETY/DECALS/HAND SIGNALS ___________________________________ ● Be alert and always know the location of all workers in your area. Keep all other persons completely away from your machine and out of the job site area. Injury or death can result if you do not follow these instructions.

If a part of the machine touches high voltage power:

Template Name: OM_1_col Template Date: 1994_04_29

1. Warn other workers NOT TO APPROACH OR TOUCH THE MACHINE! 2. If you can break contact, reverse the operation that caused contact with the high voltage power, and move the machine away from the danger area. If you cannot break contact, stay in the machine until the utility company de-energizes the line and tells you that the power is off.

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3. If there are extreme conditions, such as a fire, etc., and you are forced to leave the machine, do not step off the machine. Jump as far from the machine as possible with your feet together and do not touch the ground with your hands.

● Operate the machine controls from the operator’s seat only. ● Digging through underground cables, pipes, lines, etc., can cause injury or death. Learn the location of all underground hazards before you operate your machine in any area. ● Operate the machine within the specified capacities and limits. Lifting capacities, digging depths, etc., are shown in the Specifications section of this manual. ● When loading trucks, DO NOT move the load over the top of the truck cab.

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4. Then, hop away with your feet together until you are a safe distance from the machine and the electrical current. Do not take large steps.

Because of the voltage differential across the ground, one foot can be in a higher voltage area than the other foot. This difference can kill you. ● Do not operate the machine if you do not feel well. ● Operate the machine smoothly. Do not make sudden starts or stops.

● When working in areas where traffic is heavy, always have a person direct the traffic and direct other persons for you. Have guard rails, warning signs, etc., as required for your job. ● Stop operating the machine if a failure occurs. Watch the indicator and warning lamps in the machine. Listen and smell for things that are not normal on your machine. ● Make sure that the travel route on the job site is safe. If there are any bridges, make sure the bridges will safely support the machine.

● You must make a judgement if weather, road, or earth conditions permit safe operation on a hill, ramp, or rough ground.

● Drive around large objects such as large rocks or trees.

● Stay away from hazardous areas such as ditches, overhangs, etc. Walk around the work area before you start and look for hazards. Do not dig a trench too close to the machine.

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Hydraulic Pilot System Accumulator WARNING: The accumulator contains highly pressurized nitrogen gas. DO NOT disconnect any component, line, hose, etc. in the hydraulic system without first releasing the accumulator pressure. See page 133.

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1. Accumulator

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SAFETY/DECALS/HAND SIGNALS ___________________________________

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SAFETY DECALS

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WARNING: Injury or death can result if you cannot read a safety decal or if a safety decal is missing. Replace any missing or damaged safety decals and keep all safety decals clean. See your Case dealer for new safety decals.

SB002

Make sure that you read all the safety decals and all instructional decals. Check these decals every day before you start. Clean these decals if you cannot read the words.

When you clean the decals, use only a cloth, water, and soap. Do not use solvent, gasoline, etc.

You must replace a decal if the decal is damaged, missing, or cannot be read. If a decal is on a part that is replaced, make sure the decal is on the new part. See your Case dealer for new decals.

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The following pages show the actual decal and the location of the decal on the machine.

Track Adjusters

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WARNING: Track adjustment grease is under heavy spring pressure. DO NOT disassemble tracks without first releasing the pressure. See page 134 for checking and adjusting track tension.

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SAFETY/DECALS/HAND SIGNALS ___________________________________

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ARM IN

LOAD IN

LOAD OUT

BUCKET IN

BUCKET OUT

SWING LEFT

SWING RIGHT

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ARM OUT

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BOOM DOWN

BOOM UP

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HAND SIGNALS

SAFETY/DECALS/HAND SIGNALS ___________________________________

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LOAD DOWN

LOAD UP

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TRAVEL AHEAD

TRAVEL BACK

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COUNTER-ROTATE RIGHT

COUNTER-ROTATE LEFT

THIS FAR

TURN LEFT

TURN RIGHT

STOP

SLOW ANY FUNCTION

EMERGENCY STOP

STOP ENGINE

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Continued on next page 23

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LOCATION OF COMPONENTS................................................................................

LEFT CONTROL PANEL ...........................................................................................

Control lock button ...............................................................................................

Swing brake button ..............................................................................................

Emergency stop button........................................................................................

Left console tilt control .........................................................................................

Horn button...........................................................................................................

Hourmeter ............................................................................................................

Cab fan controls...................................................................................................

Cab air temperature controls ...............................................................................

Cab vent controls .................................................................................................

Air conditioning switch .........................................................................................

Outside air vent ....................................................................................................

LEFT REAR CONTROL PANEL................................................................................

GATE LOCK CONTROL ............................................................................................

Boom priority switch.............................................................................................

Auxiliary attachment control switch .....................................................................

RIGHT CONTROL PANEL.........................................................................................

Right console tilt control.......................................................................................

Key switch ............................................................................................................

Engine throttle knob .............................................................................................

Alarm stop button.................................................................................................

Mode select buttons.............................................................................................

Travel alarm .........................................................................................................

Attachment cushion control button......................................................................

Free swing button ................................................................................................

Windshield washer button ...................................................................................

Windshield wiper button.......................................................................................

Work lamp button.................................................................................................

One touch / auto select button.............................................................................

Engine idle button (one touch idle button)...........................................................

RIGHT REAR CONTROL PANEL .............................................................................

Clock hour adjust button ......................................................................................

Clock minute adjust button ..................................................................................

Redundant / backup button (controller bypass)..................................................

Manual throttle down switch ................................................................................

Manual throttle up switch .....................................................................................

SYSTEMS DISPLAY PANEL .....................................................................................

Brightness control knob..........................................................................................

Machine condition indicators..................................................................................

Work mode indicator ..............................................................................................

Clock indicator ........................................................................................................

Machine gauges.....................................................................................................

Warning mark indicator ..........................................................................................

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INSTRUMENTS AND CONTROLS

INSTRUMENTS AND CONTROLS ____________________________________

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SYTEMS DISPLAY PANEL (Continued) ....................................................................

Message panel ........................................................................................................

HAND AND FOOT CONTROLS ................................................................................

Selector pedal for travel speed.................................................................................

Auxiliary attachment control pedal............................................................................

STANDARD CONTROLS ...........................................................................................

OPTIONAL CONTROLS.............................................................................................

OPERATION OF HEATING AND AIR CONDITIONING ...........................................

When cooling.............................................................................................................

When heating ............................................................................................................

Cab heat control valve ..............................................................................................

Cab air circulation fan ...............................................................................................

AM / FM RADIO ..........................................................................................................

OPERATOR’S SEAT...................................................................................................

SEAT BELT..................................................................................................................

CAB WINDOWS AND DOOR CONTROLS ..............................................................

Front window ............................................................................................................

To open front window .............................................................................................

To close front window.............................................................................................

Lower front window.................................................................................................

Rear window..............................................................................................................

Hinged roof panel......................................................................................................

Door ...........................................................................................................................

ANTI-VANDAL GUARD ..............................................................................................

NOTES ........................................................................................................................

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____________________________________ INSTRUMENTS AND CONTROLS

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Operator’s Seat Door Release Control Left Console Gate Lock Control Horn Button Arm and Swing Control Selector Pedal for Travel Speed Left Travel Control Right Travel Control

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Auxiliary Equipment Control Combined Travel Pedal System Display Panel Boom and Bucket Control Engine Idle Button Right Console Cab Lamp Hinged Roof Panel Cab Fan

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LOCATION OF COMPONENTS

INSTRUMENTS AND CONTROLS ____________________________________

LEFT CONTROL PANEL Template Name: OM_1_col Template Date: 1994_04_29

2. SWING BRAKE BUTTON Push and release this button to set the swing brake. The two positions are APPLIED and RELEASED. When in the APPLIED position, the upper structure cannot swing. SWING LOCK is shown on the Message Panel.

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Push and release the button again to release the swing brake.

3. EMERGENCY STOP BUTTON If the engine does not stop when you turn the key switch to OFF, push the Emergency Stop Button to stop the engine. The Message Panel indicates EMERGENCY STOP and the red lamp on the button is on. Push and release the button again to cancel the Emergency Stop. Check the key switch.

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4. LEFT CONSOLE TILT CONTROL Move the control to the right RELEASE and rotate the control console up or down. Release the control to Lock the console in position.

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WARNING: To prevent injury from accidental movement of the machine, always rotate the control console up before you leave the machine. The hydraulic equipment and travel controls are then locked in NEUTRAL. Rotate the console down before you operate the machine.

SA149

1. CONTROL LOCK BUTTON The two positions are on and off. When in the ON position the machine hydraulic equipment and travel controls are locked. This prevents machine movement. CONTROL LOCK is shown on 5. HORN BUTTON Push this button to sound the the Message Panel. Push and release the horn. The key switch must be button again for OFF before you operate. on. Always sound the horn When the engine is started, the Control before starting the engine.

Lock is off.

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10. AIR CONDITIONING SWITCH When the air conditioner is on, the lamp is on. If cab heater is selected, and the humidity is high, push this switch to actuate the air conditioning. This will lower the humidity. Push the switch again for off.

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8. CAB AIR TEMPERATURE CONTROLS 11. OUTSIDE AIR VENT This switch controls the Heater/ When the upper lamp is on, Air Conditioner (if equipped). inside air circulation is selected.

Push and release this button Push and release the button to ( ) to increase the open the outside air vent. The temperature. Push and release lower lamp is now on. this button ( ) to decrease. The upper lamps are red, showing the increase in heat. The lower lamps are green, showing the cooler temperatures. See page 41 for further instructions.

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7. CAB FAN CONTROLS Push and release this button ( ) to increase the fan speed.

Push and release this button ( ) to decrease. One of three lamps will illuminate to show fan speed. (III) is High air flow, (II) is Medium, and (I) is Low.

9. CAB VENT CONTROLS There are three cab vent selections. The lamp illuminates next to one of the three. UPPER allows air flow from the upper vent, MIDDLE allows air from the upper and lower vents, and LOWER allows air from the lower vent only. To move the selection up, push the ( ) button. To move the selection down, push ( ).

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6. HOURMETER The engine hourmeter shows hours and tenths of an hour the engine has run.

The green light on the gauge flashes when the hourmeter is running.

The hourmeter runs when the engine runs.

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____________________________________ INSTRUMENTS AND CONTROLS

INSTRUMENTS AND CONTROLS ____________________________________

LEFT REAR CONTROL PANEL Template Name: OM_1_col Template Date: 1994_04_29

GATE LOCK CONTROL All controls are locked in NEUTRAL when the Gate Lock control lever is completely up. The machine cannot operate with the lever up. To operate machine push the Gate Lock control lever completely down.

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1. BOOM PRIORITY SWITCH The two switch positions are ON and OFF. When the boom priority switch is on a message is displayed on the system display panel. While trenching and swinging the load away from the trench, use the OFF position. When trenching and dumping the load close to the trench, use ON. When in the ON position, more pump flow is given to the boom circuit and less to the swing.

A23899

1. CONTROL LOCKED Position

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2. AUXILIARY ATTACHMENT CONTROL SWITCH This switch selects single or dual pump flow for the auxiliary attachments. Push the top position for single pump flow (bucket and other single acting attachments). Push the bottom for dual pump flow (double acting attachments).

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1. OPERATING Position

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2. ON: This is the Pre-Heat position and the normal running position.

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3. ENGINE THROTTLE KNOB Turn this knob clockwise to increase engine speed. Turn knob counter-clockwise to end of stroke for IDLE SPEED. NOTE: If the engine speed does not change when you rotate the knob, push and release the One Touch Idle button on the right control lever. Make sure the lamp on the One Touch / Auto Select switch is ON.

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4. ALARM STOP BUTTON Push and release this button to stop the alarm.

B9407058

1. RIGHT CONSOLE TILT CONTROL

RELEASE

Move the control to the right and rotate the control console up or down. Release the control to Lock the console in position.

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Read the message panel.

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3. START: Turn the key switch to START to actuate the starter motor and start the engine.

Template Name: OM_1_col Template Date: 1994_04_29

2. KEY SWITCH The key switch has three START ON positions: OFF, ON, and OFF START. See page 56 to start the engine.

1. OFF: To stop the engine, turn the key to OFF.

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RIGHT CONTROL PANEL

INSTRUMENTS AND CONTROLS ____________________________________ 5. MODE SELECT BUTTONS

Template Name: OM_1_col Template Date: 1994_04_29

This feature allows you to select from four different modes of operation. You can select speed or machine power as the job requirements change. The S standard mode is automatically selected when the engine is first started.

(S) STANDARD MODE This is used for general excavation and overall fuel economy.

(H) HEAVY MODE: This mode is used for tough digging conditions.

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(L) LIGHT MODE Use this mode when control, not speed, is important. This mode provides maximum fuel economy.

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(F) FINE MODE This mode is designed for greater lifting capacities with slower speeds. Power boost is on full time. The lifting capacity charts in the Specifications section of this manual show both the standard lifting capacities and the increased lifting capacities of the F Fine Mode.

6. TRAVEL ALARM This feature has two positions. AUTOMATIC and OFF. Push and release this button to change the feature. When the lamp is ON and you drive the machine, the alarm sounds for about 10 seconds and then stops. When the lamp is OFF, the alarm is continuous as you drive.

7. ATTACHMENT CUSHION CONTROL BUTTON This switch has two positions, Cushioned ON, and Cushioned OFF. Push and release the button to change the feature. When the lamp in the button is illuminated, Cushioned OFF is selected. Select the Cushioned ON position for smoother operation.

NOTE: When the engine is started, Cushioned On is automatically selected.

8. FREE SWING BUTTON This switch has two positions, ON and OFF. When the engine is started, Free Swing is off. Push and release the button for the on position (indicator lamp illuminates).

ON POSITION: Select this position for a smoother stopping action of the swing.

OFF POSITION: Select this position when you want normal operation of the swing.

9. WINDSHIELD WASHER BUTTON Push this button to actuate the windshield washer. Fluid is sprayed and the wipers operate as long as you push this button.

The washer fluid reservoir is located in the front compartment to the right of the cab. See page 132.

10. WINDSHIELD WIPER BUTTON This switch has three positions, OFF, INT Intermittent, and CONT Continuous.

Push and release the button to actuate the switch.

When Intermittent is selected, the lamp next to INT is on. When CONT is selected, the lamp next to CONT is on.

IMPORTANT: Do not operate the wipers when the windshield is dry. You can damage the windshield.

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12. ONE TOUCH / AUTO SELECT BUTTON This switch has two positions, ONE TOUCH and AUTO. When the engine is started, the ONE TOUCH mode is selected and the indicator lamp next to ONE TOUCH is on.

Push the button on the right equipment control lever to reduce the engine speed to IDLE. Push the button again to increase the engine speed.

Push and release the One Touch/Auto Select button for the AUTO mode, lamp is off. In this mode of operation, when you temporarily stop operating, approximately 15 seconds, the engine speed is automatically reduced to idle. When you are ready to dig again, push the One Touch Idle button to return the engine speed to the setting on the hand throttle.

The delay time is adjustable from 1 to 30 seconds. See the Service Manual or your Case dealer if you have any questions.

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Template Name: OM_1_col Template Date: 1994_04_29

13. ENGINE IDLE BUTTON (ONE TOUCH IDLE BUTTON): Push and release this button to decrease the engine speed to idle. Push and release again to return the engine speed to the original setting. The message ENGINE IDLING is indicated.

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11. WORK LAMP BUTTON This switch has three positions, Off, WORK LAMP 1, and WORK LAMP and BOOM LAMP 2. Push and release the button to actuate the switch.

When WORK LAMP 1 is selected, the indicator lamp next to 1 is on. When WORK LAMP and BOOM LAMP 2 is selected, the indicator lamp next to 2 is on. Push and release the button again for off.

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____________________________________ INSTRUMENTS AND CONTROLS

INSTRUMENTS AND CONTROLS ____________________________________

RIGHT REAR CONTROL PANEL Template Name: OM_1_col Template Date: 1994_04_29

4 1

2

Push and release the backup switch and the indicator lamp illuminates and the Backup feature is on. When this feature is actuated, the following functions are automatically set:

3

5

A. Control Lock does not function.

B. Work move is fixed in the L mode.

C. Engine speed is controlled by the two buttons, 4 and 5, described below.

A23878

D. Travel mode is fixed in MEDIUM.

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1. CLOCK HOUR ADJUST BUTTON

E. All monitor functions are stopped.

Push this button to increase the number of hours. Push and release the button to increase the hours by one. Push and hold this button to rapidly increase the hours.

F. Swing brake is released.

4. MANUAL THROTTLE DOWN SWITCH Push and hold this switch to reduce engine speed. Release switch when desired speed is reached.

2. CLOCK MINUTE ADJUST BUTTON

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Push this button to increase the number of minutes. Push and release the button to increase the minutes by one. Push and hold the button to rapidly increase the minutes.

5. MANUAL THROTTLE UP SWITCH Push and hold this switch to increase the engine speed. Release the switch when the desired speed is reached.

3. REDUNDANT / BACKUP BUTTON (CONTROLLER BYPASS)

IMPORTANT: This Backup system is provided for use only if there is a failure of the electronic control system. It is not recommended for normal daily use.

This feature has two positions, ON and OFF. During normal operation, the feature is off. In case of a failure of the electronic control system, use this feature to manually control Engine Speed, Swing Brake and the Control Lock feature.

NOTE: If you must start the engine with the Backup system on, turn the key switch on, push Manual Throttle Up switch several times, then start the engine.

Example: The engine speed cannot be controlled with the hand throttle.

Push the Backup button and control the engine speed manually.

Example: Swing brake does not release. Push the Backup button to release the swing brake.

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____________________________________ INSTRUMENTS AND CONTROLS

3

4

5

6

7

1 B9407082

1

Brightness Control Knob

Turn this control knob clockwise to increase the brightness of the Display Panel. Turn counterclockwise to decrease.

Machine Condition Indicators TRAVEL MODE INDICATOR: This indicator shows HIGH, MEDIUM, or LOW travel speed.

When you start the engine, MEDIUM is automatically selected. Push and release the selector pedal for HIGH and push and release again for LOW. The transmission automatically downshifts from HIGH to MEDIUM if you drive up a hill or if the load increases. The transmission automatically shifts back to HIGH when the driving surface levels or the load is removed.

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2

HIGH speed is used for level ground or small hills.

MEDIUM speed is used when driving uphill or the ground is rough.

LOW speed is used when ground conditions or safety require a slower speed or if maximum power is required.

IMPORTANT: Do not change travel modes when the machine is moving. Always stop the machine to make the shift change.

LOCK INDICATORS There are two lock indicators, the Swing Lock and the Controls Lock. The Swing Lock is actuated by the Swing Lock button and the Control Lock is actuated by the Control Lock button. Both lock buttons are located on the left control panel.

SWING LOCK When this symbol appears, the Swing Lock is actuated. The upper structure will not swing.

CONTROL LOCK When this symbol appears, the equipment controls and travel controls are locked. These functions will not operate.

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Template Name: OM_1_col Template Date: 1994_04_29

2

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SYSTEMS DISPLAY PANEL

INSTRUMENTS AND CONTROLS ____________________________________

3

Work Mode Indicator

Template Name: OM_1_col Template Date: 1994_04_29

WORK MODE INDICATOR This indicator shows the four modes of operation for the machine; H heavy digging, S standard mode, L light digging mode, and F fine mode. When the engine starts, the S standard mode is automatically selected.

4

Clock Indicator CLOCK This indicator shows the time in hours and minutes. The time indicates up to 12 hours. See the controls on page 32 to set the clock.

5

Machine Gauges

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WATER TEMPERATURE GAUGE This gauge shows the temperature of the engine coolant. Normal operating temperature is in the green zone. Low operating temperature is in the lower white zone and high operating temperature is in the upper red zone. If the red zone of the gauge illuminates, the warning alarm sounds, and the Message Panel shows OVER HEAT. Stop working the machine and allow engine to idle until temperature has returned to the green zone. Stop engine and check for debris on the radiator or oil cooler and check the coolant level.

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HYDRAULIC OIL TEMPERATURE GAUGE The Hydraulic Oil Temperature Gauge shows the temperature of the hydraulic fluid of the machine. Normal operating temperature is in the green zone.

Low operating temperature is in the lower white zone and high operating temperature is in the upper red zone. If the red zone of the gauge illuminates, the warning alarm sounds, and the Message Panel shows OVER HEAT. Stop the engine and check for debris on the oil cooler or radiator. Also, check the hydraulic oil level.

FUEL GAUGE This gauge shows the amount of fuel that remains in the fuel tank. When the two lower bars illuminate, you have less than two hours of fuel remaining. When the red bar illuminates, the warning alarm sounds and the Message Indicator shows LOW FUEL LEVEL. You have less than one hour of fuel remaining.

6

Warning Mark Indicator WARNING MARK INDICATOR When the Warning Mark Indicator appears you will also hear the warning alarm. Stop operating the machine and perform the action shown on the Message Panel. See the next two pages for all of the messages that can be displayed.

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____________________________________ INSTRUMENTS AND CONTROLS

3

4

5

6

7

1 B9407082

7

Message Panel

AUTO WARM UP This message shows that the engine is warming up automatically. The message is released when the warming is complete or by pushing the One Touch Idle button or moving one of the control levers.

ENGINE IDLING This message shows that the One Touch Idle button has been pushed and the engine is running at idle speed.

FREE SWING This message shows that the Free Swing button has been pushed, and Free Swing is selected.

BOOM PIORITY This message shows that the Boom Priority button has been pushed. Maximum hydraulic pump flow is supplied to the boom while decreasing the flow to the swing.

H S L F

HEAVY MODE This message shows that you have selected the H Heavy Mode of operation.

STANDARD MODE This message shows that you have selected the S Standard Mode of operation.

LIGHT MODE This message shows that you have selected the L Light Mode of operation.

FINE MODE This message shows that you have selected the F Fine Mode of operation.

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The symbols and messages in this message panel are shown below and on the next page. As you operate this machine, the messages will change to keep you informed of your machine’s condition.

Template Name: OM_1_col Template Date: 1994_04_29

2

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SYTEMS DISPLAY PANEL (Continued)

INSTRUMENTS AND CONTROLS ____________________________________

Template Name: OM_1_col Template Date: 1994_04_29

EMERGENCY STOP If the engine does not stop when you use the key switch, push the Emergency Stop button to stop the engine. The alarm sounds, and the Message Panel shows these two symbols plus Emergency Stop. Push the Emergency stop button again to remove the message.

LOW FUEL LEVEL When the last bar of the Fuel Level Gauge is indicated, the alarm sounds, and the Message Panel shows these two symbols plus Low Fuel Level.

LOW COOLANT If this message and symbols appear and the warning alarm sounds, stop the engine, allow the system to cool, and check the coolant level of the radiator and coolant reservoir.

BATTERY LEVEL If this message and symbols appear and the warning alarm sounds, stop the engine and check the fluid level of the batteries.

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AIR FILTER If this message and symbols appear and the warning alarm sounds, stop the engine and service the air cleaner system. This shows that the air cleaner is restricted.

LOW OIL PRESSURE If this message and symbols appear and the alarm sounds, stop the engine and check the engine oil level. Add oil as required.

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OVER HEAT This message and symbols plus the warning alarm indicate the engine temperature and/or hydraulic oil temperature is extremely high. Stop operating the machine and reduce the engine speed. If the temperature does not lower into the normal green zone, stop the engine and check for the problem. Inspect the oil cooler and radiator and check the oil levels.

ALTERNATOR If this message and symbols appear and the warning alarm sounds, stop the engine and check the alternator charging system. Refer to the service manual or see your Case dealer.

ELECTRICAL PROBLEM If this message and symbols appear and the warning alarm sounds, stop the engine and check the electrical system for a problem. Refer to the service manual or see your Case dealer.

NOTE: To stop the warning alarm, push and release the Check Stop/Alarm button. Make sure you do the required service or action to remove the problem.

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____________________________________ INSTRUMENTS AND CONTROLS

5

2 4

3

6

7

2. HORN SWITCH Push this switch to sound the horn. Sound horn before starting the engine.

3. LEFT TRAVEL CONTROLS The left lever/pedal combination controls the direction and speed of the left track. Push the lever (or the top of the pedal) forward and the left track moves forward. Pull the lever rearward (or push down on the rear of the pedal) for reverse. See page 64.

4. RIGHT TRAVEL CONTROLS The right lever/pedal combination controls the direction and speed of the right track. Push the lever (or the top of the pedal) forward and the right track moves FORWARD. Pull the lever rearward (or push down the rear of the pedal) for REVERSE. See page 64.

5. ENGINE IDLE BUTTON (One Touch Decelerator) Push and release this button to decrease the engine speed. Push and release this button again and the engine speed returns to the original throttle setting.

See page 31.

6. BOOM AND BUCKET CONTROL LEVER Move the control lever forward and rearward for Boom control and sideways for Bucket control. See page 39 for control positions.

7. COMBINED TRAVEL PEDAL Push the top of the pedal for FORWARD travel and push the bottom for REVERSE. Both tracks move at the same speed. See page 64 and 65.

!

WARNING: The control lever functions on your machine must match the control pattern decal in the cab. If the control lever functions are different, severe injury or death can result. If the control pattern is different, see your Case dealer to correct the problem before you operate the machine.

SA000

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A23875

1. ARM AND SWING CONTROL LEVER Move this control lever forward and rearward for Arm control and sideways for Swing control. See page 39 for standard control positions.

Template Name: OM_1_col Template Date: 1994_04_29

1

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HAND AND FOOT CONTROLS

INSTRUMENTS AND CONTROLS ____________________________________

Template Name: OM_1_col Template Date: 1994_04_29

Selector Pedal for Travel Speed

Auxiliary Attachment Control Pedal

1 B9408161

1. Control Pedal for Auxiliary Attachments

1

If equipped, this control pedal is used to actuate an auxiliary attachment.

A23875

1. Selector Pedal for Travel Speed TRIM THIS EDGE

Make sure you read and understand the instruction manual for the auxiliary attachment before you operate the attachment. If you have any questions, see your Case dealer.

This machine has three travel speeds, HIGH, MEDIUM, and LOW. When you start the engine, MEDIUM is automatically selected. Push and release the pedal for HIGH and push and release again for LOW.

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The transmission automatically downshifts from HIGH to MEDIUM if you drive up a hill or the load increases. The transmission will automatically shift back to HIGH when the driving surface levels out or when the load is removed.

IMPORTANT: DO NOT change travel modes when the machine is moving.

Always stop the machine before making the shift change.

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____________________________________ INSTRUMENTS AND CONTROLS

BOOM DOWN

BOOM UP

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ARM OUT

BUCKET IN

ARM IN

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STANDARD CONTROLS

SWING LEFT

NEUTRAL (HOLD) When released, both control levers return to NEUTRAL (HOLD) automatically at which point all movement stops.

SWING RIGHT

B923463

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Template Name: OM_1_col Template Date: 1994_04_29

BUCKET OUT

INSTRUMENTS AND CONTROLS ____________________________________

OPTIONAL CONTROLS Template Name: OM_1_col Template Date: 1994_04_29

ARM OUT

ARM IN BOOM DOWN TRIM THIS EDGE

BUCKET IN

BOOM UP

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BUCKET OUT

SWING LEFT

NEUTRAL (HOLD) When released both control levers return to NEUTRAL (HOLD) automatically at which point all movement stops.

SWING RIGHT

B923464

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____________________________________ INSTRUMENTS AND CONTROLS

(IF EQUIPPED)

When Cooling VENT CHANGE - SELECT ONE

AIR TEMPERATURESELECT ONE OF THE GREEN LAMPS

OUTSIDE / INSIDE AIR - SELECT ONE

AUTOMATICALLY COMES ON

When Heating VENT CHANGE - SELECT ONE

AIR TEMPERATURESELECT ONE OF THE RED LAMPS

OUTSIDE / INSIDE AIR - SELECT ONE TO REMOVE HUMIDITY PUSH BUTTON TO ILLUMINATE LAMP - AIR CONDITIONING ON

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BLOWER FAN SELECT ONE SPEED

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OPERATION OF HEATING AND AIR CONDITIONING

Blower Fan Only VENT CHANGE - SELECT ONE

OUTSIDE AIR SELECTED

AIR TEMPERATURE SELECT ONE RED AND ONE GREEN LAMP

AIR CONDITIONING OFF BLOWER FAN SELECT ONE SPEED

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Template Name: OM_1_col Template Date: 1994_04_29

BLOWER FAN SELECT ONE SPEED

INSTRUMENTS AND CONTROLS ____________________________________

When Cooling

Cab Heat Control Valve

Template Name: OM_1_col Template Date: 1994_04_29

1. If the outside air is extremely hot, open the door and windows first and let the hot air move outside.

2. Start the engine. After warm-up, run the engine at a higher speed. This increases air flow through the radiator and cooler.

1

3. Start the air conditioning and then close the door and windows.

BP95J021

4. Adjust the cooling so the inside of the cab is about 10 degrees cooler than the outside air.

1. Control Valve in Engine Compartment This valve controls the flow of hot coolant to the cab. Turn the valve completely clockwise for off. Turn the valve completely counterclockwise for on.

5. Occasionally bring outside air into the cab.

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When Heating

Cab Air Circulation Fan

1. After the engine warm-up period, select the top red lamp of the heat control.

2

2. Select the Medium blower speed.

1

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3. As the cab warms, reduce the setting of the heat control.

4. If the humidity is high, push the air conditioner button and readjust the heat control.

A23893

1. Fan Switch 2. Oscillation Switch

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____________________________________ INSTRUMENTS AND CONTROLS

3

4

6

1

4

2

1. POWER SWITCH AND VOLUME CONTROL To operate the radio, push and release this control for on.

Push and release again for off.

Turn this control clockwise to increase the volume and turn counter- clockwise to decrease.

4. TUNING BUTTONS To increase the frequency, push the ( ) button.

To decrease, push ( ).

^

^

MANUAL Push and release one of the buttons, less than 0.5 seconds, to increase or decrease the frequency.

2. TONE CONTROL KNOB Turn this knob clockwise to increase the high tone and counterclockwise to increase the low tone.

AUTOMATIC Push and release one of the buttons, for more than 0.5 seconds. The radio will stop at the next station.

3. AM / FM TUNING BUTTON Push and release this button for AM stations. Then, push and release again for FM.

5. PRESET STATION BUTTONS To select a preset station, push one of the buttons for 1.5 seconds or less.

To set a station, select the station using the tuning buttons (4) and then push one of the preset buttons (5) for 2 seconds or more.

6. DISPLAY The display shows the FM and AM tuning and the time.

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B9410051S

Template Name: OM_1_col Template Date: 1994_04_29

5

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AM / FM RADIO

INSTRUMENTS AND CONTROLS ____________________________________

OPERATOR’S SEAT Template Name: OM_1_col Template Date: 1994_04_29

1 2

1

3

A23895

1. Seat Forward/Rearward Control 2. Platform Adjustment Control 3. Suspension Control

A23896

1. Backrest Tilt Control

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NOTE: Before adjusting the seat or platform, first adjust the seat forward or rearward for easy reach to the two control levers; then, adjust the platform forward or rearward for correct reach to the foot pedals.

1. BACKREST TILT CONTRO Move this control forward and tilt the backrest to the desired position.

Release the control to lock the backrest in position.

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1. SEAT FORWARD \ REARWARD CONTROL Push this control to the right and adjust the seat so the two control levers are in the best position for you. Release the control.

2. PLATFORM ADJUSTMENT CONTROL Pull this control up and move the platform forward or rearward. Release the control when you have your back against the seat cushion and your feet on the foot pedals.

1

A23881

1. Headrest Control 1. HEADREST CONTROL Push this button to adjust the headrest height.

There are four adjustment positions.

3. SUSPENSION ADJUSTMENT CONTROL KNOB Turn this knob in for more support (heavier operator), or turn the knob out for less support (lighter operator). Sit in the seat when you make this adjustment.

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____________________________________ INSTRUMENTS AND CONTROLS

B924001W

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B9240012W

Fasten

Release

B9240015W

B924001W

Tighten

Loosen

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Template Name: OM_1_col Template Date: 1994_04_29

NOTE: The photographs that follow show the correct procedure to fasten, release, tighten, and loosen the seat belt. See page 140 for seat belt maintenance.

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SEAT BELT

INSTRUMENTS AND CONTROLS ____________________________________

CAB WINDOWS AND DOOR CONTROLS 3. Pull both lock levers down.

Template Name: OM_1_col Template Date: 1994_04_29

Front Window

A27416 A23888

To Open Front Window TRIM THIS EDGE

1. Disconnect the wiper electrical connector.

!

WARNING:The window can drop and pinch your fingers or hand if the window is not properly latched. Follow the instructions in this section to open and close the window.

SA150

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4. Hold the lower and upper handles and carefully raise the window. Push to the rear and the rear latch will engage. Make sure the window is secured by the rear latch and cannot move forward.

A23884

2. Pull the window lock to the right and pull down to the RELEASED position.

A23889

A23885

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5. Engage the side window lock into the side of the cab.

3. Hold both handles and carefully lower the window. Make sure the window is completely down.

A23891

To Close Front Window 1. Pull the side window lock to the RELEASED position as shown above.

A23889

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4. Pull both lock levers up.

2. Release the rear window lock.

A23888

5. Push the window lock to the left LOCKED position.

A23892

123885

6. Connect the wiper electrical connector.

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Template Name: OM_1_col Template Date: 1994_04_29

!

WARNING:The window can drop and pinch your fingers or hand if the window is not properly latched. Follow the instructions in this section to open and close the window.

SA150

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____________________________________ INSTRUMENTS AND CONTROLS

INSTRUMENTS AND CONTROLS ____________________________________

Hinged Roof Panel

Lower Front Window Template Name: OM_1_col Template Date: 1994_04_29

A23875

Release the two window locks and remove the window. Put the window in the STORAGE position behind the seat.

A23887

Release the roof panel latch and push to open.

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Door

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A27371

Window in Storage

Rear Window A23946

Door Release Lever Pull down on lever to release door from hold open position.

A23894

Both rear windows slide toward the center. Release the latch and slide the window. The rear window or the hinged roof panel can be used as a secondary exit.

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____________________________________ INSTRUMENTS AND CONTROLS

1 1 A23919

A23920

1. Anti-Vandal Guard

1. Anti-Vandal Guard in Storage on Top of Cab. TRIM THIS EDGE

1. Release the two storage clamps and remove the Anti-Vandal guard from the top of the cab.

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ANTI-VANDAL GUARD

1

A23918

1. Two Mounting Bolts 1. Remove the two bolts from the front of the cab. Install the anti-vandal guard and install the two bolts.

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Template Name: OM_1_col Template Date: 1994_04_29

1

INSTRUMENTS AND CONTROLS ____________________________________

NOTES Template Name: OM_1_col Template Date: 1994_04_29

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50

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Continued on next page 51

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53 55 56 56 57 57 57 57 58 58 59 61 61 61 61 61 61 62 62 63 63 63 64 64 64 66 66 66 66 66 67 67 68 69 69 69 70 71 71 71 71 71 71 72

Template Name: OM_1_col Template Date: 1994_04_29

MACHINE Components ............................................................................................

WALK-AROUND INSPECTION ................................................................................

MACHINE START-UP OPERATION .........................................................................

Starting the engine ...................................................................................................

Warm-up procedure ..............................................................................................

Engine automatic warm-up ...................................................................................

Engine manual warm-up .......................................................................................

Hydraulic system warm-up ...................................................................................

Priming the turbocharger lines with oil ..................................................................

Engine speed ........................................................................................................

PARKING THE MACHINE AND STOPPING THE ENGINE ...................................

RUN-IN PERIOD OF A NEW MACHINE ..................................................................

Engine operation ......................................................................................................

After delivery check .................................................................................................

Warm-up ................................................................................................................

Indicators and controls ..........................................................................................

Track shoe bolts ....................................................................................................

ENGINE STARTING AID ...........................................................................................

Booster battery connection to machine battery ......................................................

MACHINE OPERATION ............................................................................................

Safety when you work .............................................................................................

Before you start each day .....................................................................................

DRIVING THE MACHINE .........................................................................................

Forward travel .....................................................................................................

Reverse travel .....................................................................................................

Gradual turn .............................................................................................................

STEERING lever/pedals only .............................................................................

STEERING lever/pedals and combined travel pedal ........................................

Pivot turn ..................................................................................................................

STEERING lever/pedals and combined travel pedal ........................................

Danger zone ............................................................................................................

Operating on a hill ....................................................................................................

OPERATING in water ................................................................................................

Filling the bucket ....................................................................................................

DIGGING WITH THE EXCAVATOR .........................................................................

Filling the bucket ....................................................................................................

LIFTING LOADS WITH THE MACHINE ..................................................................

AUXILIARY ATTACHMENT OPERATION ...............................................................

Setup, controls, and operating instructions .............................................................

Control switch ........................................................................................................

Hydraulic line shutoff valves .................................................................................

Attachment foot pedal ...........................................................................................

Auxiliary attachment control switch: ...................................................................

Adjustable relief valve ...........................................................................................

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OPERATING INSTRUCTIONS

OPERATING INSTRUCTIONS _______________________________________

Template Name: OM_1_col Template Date: 1994_04_29

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AUXILIARY HYDRAULIC SYSTEMS ......................................................................

Single acting for continuous flow attachments .......................................................

Single acting attachments, single or dual pump flow .............................................

Activating the single acting attachments ..............................................................

Double acting attachments, single or dual pump flow ...........................................

Activating the double acting attachments ............................................................

DISABLED MACHINE ...............................................................................................

TRANSPORTING THE MACHINE ON A TRAILER ................................................

Loading ....................................................................................................................

Unloading ................................................................................................................

TRANSPORTING WITHOUT BOOM, ARM, AND COUNTERWEIGHT ................

REAR COUNTERWEIGHT REMOVAL AND INSTALLATION ...............................

Counterweight removal ...........................................................................................

Counterweight installation .......................................................................................

OPERATING IN HOT WEATHER ............................................................................

OPERATING IN COLD WEATHER ..........................................................................

MACHINE STORAGE ...............................................................................................

Storage preparation ................................................................................................

One month or less ...............................................................................................

One to three months ...........................................................................................

Three to six months ............................................................................................

Six months or longer ..........................................................................................

Removal from storage .............................................................................................

NOTES ......................................................................................................................

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73 74 75 76 77 78 79 79 79 80 81 82 82 86 88 89 90 90 90 90 90 91 91 92

_______________________________________ OPERATING INSTRUCTIONS

7

10 11 12

8 6 5

9

2

1

4

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3

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MACHINE COMPONENTS

1.

2.

3.

4.

Upper Structure Steps Hand Rails Bucket

5.

6.

7.

8.

Bucket Cylinder Arm Arm Cylinder Boom

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9.

10.

11.

12.

Boom Cylinders Operator’s Cab Engine Compartment Rear Counterweight

Template Name: OM_1_col Template Date: 1994_04_29

RP95G125

OPERATING INSTRUCTIONS _______________________________________

Template Name: OM_1_col Template Date: 1994_04_29

2

1

3 3 4

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9

4

8 6

7

5 RP95G131

1. Rear Counterweight 2. Engine Compartment 3. Hand Rails

4. Steps 5. Idler 6. Track Rollers

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7. Track Carrier Rollers 8. Drive Sprocket 9. Track Chain

_______________________________________ OPERATING INSTRUCTIONS

1. Check for leaks under the machine.

2. Check the tracks for correct track tension and check the rollers for oil leaks.

3. Check the machine for debris, especially around the engine area, radiator and undercarriage. Make sure these areas are clean.

4. Clean or replace any safety or instructional decal that cannot be read.

7. See the Lubrication Chart on page 97 and each individual system in the Lubrication/Filters/Fluids section.

See page 99 for the recommended routine service schedule.

8. Remove all loose items from the machine. Make sure that all persons are away from the machine.

NOTE: If this is a new machine, or a machine with a new engine, see Run-In Period on page 61 for additional information.

Template Name: OM_1_col Template Date: 1994_04_29

5. Clean the steps, hand rails, and cab.

Remove all loose items from the cab.

6. Check the machine for broken, loose or missing parts. Replace, tighten or adjust as required before you operate the machine.

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Do the following each day before you start the engine:

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WALK-AROUND INSPECTION

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OPERATING INSTRUCTIONS _______________________________________

MACHINE START-UP OPERATION Template Name: OM_1_col Template Date: 1994_04_29

!

WARNING: Before starting engine, study operator’s manual safety messages. Read all safety signs on machine. Clear the area of other persons.

Learn and practice safe use of controls before operation. It is your responsibility to understand and to follow manufacturer’s instructions on machine operation and service and to observe pertinent laws and regulations.

Operator’s and service manuals can be obtained from your Case dealer.

SA055

!

WARNING: This machine has an electric preheater in the engine intake manifold. DO NOT USE ETHER. You can cause an explosion in the engine if you spray ether into the air filter intake when starting the engine. Severe personal injury and damage to the machine can result.

SA155

Starting the Engine TRIM THIS EDGE

NOTE: If required, see page 62 for the correct method to jump start the engine.

NOTE: If the weather is cold, if the machine has not been run for several weeks, or if the engine oil filter has been replaced, prime the turbocharger lines with oil. See page 58 for the instructions to fill the turbocharger lines with oil.

8. Sound the horn to warn all persons that you are going to start the engine.

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9. Turn the key switch to START to actuate the starter motor. If the engine starts and stops, do not actuate the starter motor again until the starter motor stops turning.

1. Sit in the operator’s seat.

2. Make sure the Foot and Hand Controls are in NEUTRAL. 3. Move the left Control Console down to the OPERATING position.

4. Move the Gate Lock Control lever down to the OPERATING position.

5. Rotate the Engine Throttle knob to 1/4 open (see IMPORTANT 2: on the next page).

IMPORTANT 1: Do not operate the starter motor more than 30 seconds at one time. Let the starter motor cool for two minutes before you actuate the starter motor again. This can be repeated three times. While the starter motor is engaged, white or black smoke must be seen at the exhaust pipe. If no smoke is seen, check the fuel supply.

6. Turn the Key Switch to ON. The engine Pre-Heater is automatically actuated. Wait until the Pre-Heat message is OFF before starting.

7. Make sure the Control Lock button is in the OFF position.

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Engine Manual Warm-Up

10. After the engine starts, check the instruments to make sure the gauge indications are correct. Do not work the machine until the engine warmup and hydraulic warm-up is complete. See the following procedure:

IMPORTANT: The normal operating temperature of the hydraulic oil is between 122 to 170 °F (50 to 80 °C), the center of the oil temperature gauge. If the machine is operated when the oil temperature is less than 68°F (20°C) damage to the machine can result.

Set the engine hand throttle knob at 1/4 speed and start the engine. Run the engine at this speed for about 5 to 10 minutes. When the water temperature gauge increases to the second bar of the green zone, do the Hydraulic System Warm-Up procedure.

Warm-Up Procedure

1. Increase the engine speed to about 1/2.

After starting the engine and before working the machine, warm up the hydraulic oil to 68°F (20°C), the first bar in the green zone of the hydraulic oil temperature gauge.

2. Slowly rotate the bucket or tool in completely. Make sure the bucket or tool does not contact the cab or machine.

Engine Automatic Warm-up After starting the engine, the engine warm-up procedure starts automatically.

The engine speed is preset at a slow speed. As the temperature increases, the engine speed automatically increases. You can stop the automatic warm-up process at any time by manually changing the engine speed or by moving one of the equipment control levers.

The automatic warm-up takes about 5 to 10 minutes.

3. Slowly move the arm in until the arm stops moving. Hold the arm control in the IN position for 30 seconds. Oil is going over relief. During this process the temperature of the oil is increasing.

4. After 30 seconds, move the arm completely out and continue to hold the arm control in the OUT position for 30 seconds. Repeat this process of moving the arm in and out until the oil temperature increases to the second bar of the temperature gauge.

5. Slowly cycle the bucket, arm, boom and travel controls three or four times to circulate the warm oil to all members.

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Hydraulic System Warm-up

Template Name: OM_1_col Template Date: 1994_04_29

IMPORTANT 2: To avoid engine damage, start the engine at slow speed.

Always turn the hand throttle knob to IDLE or a maximum of 1/4 throttle before starting the engine. If you idle the engine by pushing the One Touch button and then stop the engine, restarting the engine returns the engine speed to the setting on the hand throttle. This could result in starting a cold engine at high engine speed.

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_______________________________________ OPERATING INSTRUCTIONS

OPERATING INSTRUCTIONS _______________________________________

Template Name: OM_1_col Template Date: 1994_04_29

Priming the Turbocharger Lines with Oil

Engine Speed

If the weather is cold, if the machine has not been run for several weeks, or if the engine oil filter has been replaced, fill the turbocharger oil lines with oil before you start the engine.

1. Turn the key switch to ON. 2. Push and release the Emergency Stop button. EMERGENCY STOP is shown on the Message Panel.

Do not run the engine at idle speed for long periods. This can cause a low operating temperature. Low operating temperature can cause acids and deposits in the engine oil. It is recommended that you run the engine speed at full throttle.

IMPORTANT: If the engine stalls during normal operation, start the engine immediately.

This prevents heat distortion of the turbocharger parts.

3. Actuate the starter motor for about 5 to 10 seconds until there is oil in the lines.

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4. Push and release the Emergency Stop button again. EMERGENCY STOP is removed from the Message Panel.

5. Start the engine.

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PARKING THE MACHINE AND STOPPING THE ENGINE When the work day is finished, make sure the machine is parked on level ground. If you must park on a hillside, see the safety message below.

7. Raise the Gate Lock Control Lever.

1. Swing the upper structure around to the front TRAVEL position and lower the bucket or attachment to the ground.

3. Push the Control Lock button to actuate the Control Lock ON position.

4. Run the engine at 1/2 throttle for a few minutes if the engine has been working with a heavy load. This decreases the temperature of the engine parts evenly.

A23899

8. Rotate the left control console up.

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2. Push the Swing Brake button to actuate the BRAKE ON position.

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_______________________________________ OPERATING INSTRUCTIONS

5. Turn the engine throttle knob to IDLE.

A23898

!

WARNING: A machine that is not parked correctly can go out of control and cause an accident. If you must temporarily park on the side of a hill, put the front of the machine toward the bottom of the hill. Make sure the machine is behind an object that will not move.

Put blocks in front of each track on the downhill side. Failure to follow these instructions can cause injury or death.

SA152

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Template Name: OM_1_col Template Date: 1994_04_29

6. Stop the engine, remove the key.

OPERATING INSTRUCTIONS _______________________________________

Template Name: OM_1_col Template Date: 1994_04_29

1. When leaving the machine, always face the machine and use the hand rails and steps. Do not rush and do not jump from the machine.

2. Close and lock the cab door.

A27368

A27367

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!

WARNING: Jumping on or off the machine can cause an injury. Always face the machine, use the hand rails and steps, and get on or off the machine slowly.

SA038

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_______________________________________ OPERATING INSTRUCTIONS

Engine Operation

Warm-Up

During the first 50 hours of operation, or if you rebuild the engine, make sure you do the following:

Before you start working the machine each day, make sure you warm up the engine and hydraulic system correctly.

See page 57 for detailed instructions.

1. Operate the machine with normal loads for the first eight hours. Do not work the engine at stall speeds.

Indicators and Controls

3. Do not run the engine at idle speed for long periods of time.

After Delivery Check

Track Shoe Bolts

Have your Case dealer do the After Delivery Check after the first 50 hours of operation. See page 167 for detailed information.

When the machine is new or if the track shoes have been removed, check the track shoe bolts after the first 50 hours of operation. Then, check the track shoe bolts every 100 hours of operation until the bolts remain tight.

Template Name: OM_1_col Template Date: 1994_04_29

Tighten the track shoe bolts 555 to 685 pound-feet (755 to 930 Nm).

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After you warm-up the machine, check the operation of all indicators and controls. Check the operation of the travel controls and attachment controls.

Avoid sudden movement of the machine.

2. Keep the engine at normal operating temperature.

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RUN-IN PERIOD OF A NEW MACHINE

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OPERATING INSTRUCTIONS _______________________________________

ENGINE STARTING AID Template Name: OM_1_col Template Date: 1994_04_29

!

WARNING: This machine has an electric preheater in the engine intake manifold. DO NOT USE ETHER. You can cause an explosion in the engine if you spray ether into the air filter intake when starting the engine. Severe personal injury and damage to the machine can result.

SA155

Booster Battery Connection to Machine Battery

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1

A27396

1. Positive (+) Jumper Cable, Connect to Battery Positive (+) Terminal 2. Negative (−) Jumper Cable, Connect to a Good Frame Ground Away from Battery

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Two persons are required for this procedure. Make sure the person making the connection is wearing face protection.

4. Connect the positive (+) jumper cable to the positive (+) battery terminal as shown.

5. Connect the negative (−) jumper cable to a good frame ground away from the battery as shown.

1. Open the left access door.

2. Sit in the operator’s seat and have the other person make the connections. Make sure the booster batteries are 24 volt.

6. Start the engine and have the other person disconnect the negative (−) jumper cable first and the positive (+) jumper cable last.

3. If using another machine for power, make sure the two machines do not touch.

!

7. Close the left access door.

WARNING: Batteries produce explosive gases. Keep sparks, flame, and cigarettes away. Ventilate when charging or using in an enclosed space.

Always shield eyes when working near batteries.

SA031

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Be a careful operator; you can prevent accidents. Read the following information.

!

WARNING: Always know the location of all workers in your area. Warn them before you start working the machine. Always keep all other persons away from your area. Serious injury or death can result if you do not follow these instructions.

SA015

Before You Start Each Day

4. Move the Gate Lock control down to the OPERATING position.

1. Rotate the left control console down to one of the working positions.

A23900

5. Check the Message Panel for correct indications.

6. When the temperature is 0°F (−17°C) or below, see Operating in Cold Weather on page 89.

A23898

2. Adjust the seat so the control levers are within easy reach.

3. Adjust the seat platform forward or rearward so you can push down the travel pedals completely with your back against the seat cushion.

See seat adjustment procedure on page 44.

7. Test the operation of each machine control in an open area away from other persons.

8. Select the correct travel speed for the area.

IMPORTANT: If you have any questions about the operation of this machine, see your Case dealer.

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WARNING: Before each period of operation, check the machine for correct operation of the steering, hydraulic controls, instruments, message panel and safety equipment. A machine that runs correctly can prevent accidents. Make sure all necessary repairs or adjustments are made before you operate the machine.

SB137

Template Name: OM_1_col Template Date: 1994_04_29

MACHINE OPERATION Safety When You Work

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_______________________________________ OPERATING INSTRUCTIONS

OPERATING INSTRUCTIONS _______________________________________

DRIVING THE MACHINE Template Name: OM_1_col Template Date: 1994_04_29

!

WARNING: If the drive sprockets are at the front of the machine the steering controls are reversed. This can cause an accident. Before you drive the machine, make sure the drive sprockets are at the rear of the machine. SA151

!

WARNING: You can cause an accident and severe personal injury to others around your machine if you do not know how to use the Travel controls correctly. Read the information about driving this machine. Before working this machine around other persons, drive this machine in a clear open area to learn correct operation of the Travel controls.

SA157

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1

RP95G130

1. Drive Sprocket at the Rear of the Machine

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Reverse Travel

Forward Travel

12 3 12

3 B9501207

1.Left Steering Lever/Pedal

2.Right Steering Lever/Pedal

3.Combined Travel Pedal

Push the top of the Combined Travel pedal forward for FORWARD travel and push the bottom of the pedal down for REVERSE. You can also use both Steering Lever/ Pedals to drive straight or turn the machine. The illustrations on the following pages indicate forward turns.

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_______________________________________ OPERATING INSTRUCTIONS

FRONT FRONT

Pivot Turn Right- Forward

Pivot Turn Right- Reverse TRIM THIS EDGE

FRONT FRONT

Template Name: OM_1_col Template Date: 1994_04_29

Counter-Rotate Turn - Left

Counter-Rotate Turn - Right

FRONT

FRONT

B922731

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Pivot Turn Left - Reverse

Pivot Turn Left - Forward

OPERATING INSTRUCTIONS _______________________________________

Template Name: OM_1_col Template Date: 1994_04_29

Gradual Turn

Pivot Turn

STEERING LEVER/PEDALS ONLY

STEERING LEVER/PEDALS AND COMBINED TRAVEL PEDAL

To make a gradual left turn, push the right lever/pedal farther forward than the left lever/pedal. Both tracks are driving forward but the right track is moving faster. Reverse this procedure for right gradual turns.

FRONT

TRAVELING FORWARD: . To make a right turn, push the top of the Combined Travel pedal completely down and pull the right Steering Lever/Pedal back. To turn left, push the top of the Combined Travel pedal completely down and pull the left Steering Lever/Pedal back.

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TRAVELING IN REVERSE: To make a right turn, push the bottom of the Combined Travel pedal completely down and push the left Steering Lever/ Pedal forward. To turn left, push the bottom of the Combined Travel pedal completely down and push the right Steering Lever/Pedal forward.

B922730J

STEERING LEVER/PEDALS AND COMBINED TRAVEL PEDAL

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TRAVELING FORWARD: To make a right turn, push the top of the Combined Travel pedal half way down and push the left Steering Lever/Pedal completely forward. To turn left, push the top of the Combined Travel pedal half way down and push the right Steering Lever/Pedal completely forward.

TRAVELING IN REVERSE: To make a right turn, push the bottom of the Combined Travel pedal half way down and pull the left Steering Lever/Pedal completely back. To turn left, push the bottom of the Combined Travel pedal half way down and pull the right Steering Lever/Pedal completely back.

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_______________________________________ OPERATING INSTRUCTIONS

!

WARNING: A working excavator can injure or kill. Before you start, always make sure that all persons are away from the machine and out of the Danger Zone.

SA061

DANGER ZONE

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DANGER ZONE

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Danger Zone

B921715J

Be very careful when you operate this machine on a hill. Make sure the Free Swing feature is OFF and the LOW travel speed is selected. Control the speed of the machine with the travel controls.

When digging on a hill, avoid swinging to the downhill side with a load in the bucket. This can cause an unstable condition. Always have the final drive sprockets on the downhill side.

!

Always drive straight up or down the hill.

Driving sideways on the hill can reduce stability and can cause the machine to roll over. If the engine stops when you are driving up or down a hill, lower the bucket or tool to the ground and return the travel lever/pedals to NEUTRAL.

WARNING: Hillside operations can be dangerous. Rain, snow, ice, mud, loose gravel, soft ground, etc., change the ground conditions. You must make a judgement if your machine can be safely operated on any hillside or ramp.

SB013

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Template Name: OM_1_col Template Date: 1994_04_29

Operating On A Hill

OPERATING INSTRUCTIONS _______________________________________

OPERATING IN WATER Template Name: OM_1_col Template Date: 1994_04_29

2

1

B9502074

1. Water Level

2. Track Carrier Roller

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You can operate the machine in water only if you follow these instructions:

4. If the water level increases to the level of the swing bearings, refer to the lubrication section of this manual and:

1. The water level must not be deeper than the top of the track carrier rollers.

A. Add new grease to the swing bearings.

2. Make sure that the bottom of the stream or pond where you work will support the machine.

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B. Replace the grease in the swing ring gear. Remove the two belly plates below the swing ring gear and clean the compartment.

3. Do not operate your machine in a fast current.

C. Change the oil in each final drive gear box. If water is found, replace the seals.

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_______________________________________ OPERATING INSTRUCTIONS

Filling the Bucket

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Fill the bucket by moving the arm in. Keep the bottom of the bucket parallel with the cut. Let the bucket teeth and cutting edge cut through the ground like a knife blade.

The type of material that you dig determines the depth of the cut.

CORRECT

WRONG Bucket will dig in and cause a stall.

WRONG Bucket is pushed up.

This will slow the cycle time.

CORRECT TRENCHING METHOD

B850006J

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Template Name: OM_1_col Template Date: 1994_04_29

!

WARNING: Always know the location of all workers in your area.

Warn them before you start working the machine. Always keep all other persons away from your area. Serious injury or death can result if you do not follow these instructions.

SA015

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DIGGING WITH THE EXCAVATOR

OPERATING INSTRUCTIONS _______________________________________

LIFTING LOADS WITH THE MACHINE Template Name: OM_1_col Template Date: 1994_04_29

!

WARNING: This machine is not a crane. For this reason, be very careful if you lift a load. You or others in the area can be injured or killed if you do not follow the SA141 instructions below.

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● If this excavator is to be used to lift loads, for safety purposes it is recommended that the machine is properly equipped. Contact your Case dealer and install a “Load Holding Control Device” on your machine’s boom cylinders. This system prevents the sudden lowering of the load in the event of a failure of a hydraulic hose, line, or fitting in the boom hydraulic system. Such a failure can cause personal injury or death. ● Always know the location of all persons in your work area before you start.

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● Be sure there is no damage to the wire rope that is used to lift loads. ● Be sure the wire rope and rigging parts are strong enough for the load being lifted.

● Know and understand each signal from the signal person before you start. See pages 21 and 22. ● Do not exceed either the radius or the height restrictions shown on the lift capacity charts posted in the cab or in this manual. ● Always move the load slowly. Do not move the load over the top of persons. Keep all persons away from the load. ● When the load is raised, keep all persons away until the load is placed on blocks or on the ground. ● It is dangerous if the load being lifted begins to swing. ● Be very careful to balance the load correctly.

F Mode: Lifting capacities are increased in the F (Fine Mode). It is recommended that you use this mode when you lift loads. See the lifting capacity charts in the specifications section of this manual.

H, S, or L Modes: If you lift loads in the H (Heavy Mode), S (Standard Mode), or L (Light Mode), use the lifting capacity charts in the specifications section of this manual and the lifting capacity charts in the cab.

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RP95G123

1. Lifting Point - Attach Rigging Here 70 TRIM THIS EDGE

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_______________________________________ OPERATING INSTRUCTIONS

Setup, Controls, and Operating Instructions Hydraulic Line Shutoff Valves After you have connected the auxiliary attachment to the machine, make sure that the two shutoff valves at the base of the arm are in the OPEN position. There is an O (OPEN) and S (SHUTOFF) stamped on the top plate of each valve.

Use a wrench and turn the valve to the O (OPEN) position. Refer to the following illustration and open the valve.

1

A27372

S (SHUTOFF) TRIM THIS EDGE

1. Auxiliary Attachment Control Switch 1. AUXILIARY ATTACHMENT CONTROL SWITCH: This switch selects single or dual pump flow for the auxiliary attachments. Push the top position for single pump flow. Push the bottom for dual pump flow.

O (OPEN)

Attachment Foot Pedal 1 2 B9408260

To lock each valve in the O (OPEN) position, refer to the following illustration.

Continued on next page B9408243

1. Push Down (1) to Actuate Single Flow Attachments 2. Push Down 1 or 2 to Actuate Double Flow Attachments 71

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Template Name: OM_1_col Template Date: 1994_04_29

Control Switch

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AUXILIARY ATTACHMENT OPERATION

OPERATING INSTRUCTIONS _______________________________________

Adjustable Relief Valve

Template Name: OM_1_col Template Date: 1994_04_29

Remove the snap ring and remove the locking plate from the valve. Turn the locking plate over and install as shown.

4

1 2

1

3 B9502037

1. Relief Valve Have your Case dealer adjust this relief valve for the attachment used. Loosen the locknut and turn clockwise to increase the pressure.

Turn counterclockwise to decrease.

B9408261

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4

IMPORTANT: DO NOT adjust this valve without seeing your Case dealer first.

Damage to the machine can result.

B9408261

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1.

2.

3.

4.

Locking Plate Snap Ring Locking Notch Stop Pin

NOTE: If the attachment is removed from the machine, close each of the valves and lock in the SHUTOFF position with the locking plate.

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A24690

1. Shutoff Valves 72 TRIM THIS EDGE

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_______________________________________ OPERATING INSTRUCTIONS

Your machine can have one of two auxiliary hydraulic systems. One system is for single acting, continuous flow equipment, such as the hydraulic breaker. The second system is for single acting, or double acting continuous flow, or double acting, intermittent flow equipment, such as concrete crushers, log grapples, etc. Refer to the next four pages and set-up your machine for the attachment used.

NOTE: This machine can be setup by your Case dealer to automatically operate at the correct engine speed for the auxiliary attachment installed. It can be possible that the engine speed will be slower than normal for some attachments.

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4

2

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AUXILIARY HYDRAULIC SYSTEMS

B9502038

1. Auxiliary Return Filter 2. Auxiliary Relief Valve

3. Selector Valve 4. Selector Valve

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Template Name: OM_1_col Template Date: 1994_04_29

1

OPERATING INSTRUCTIONS _______________________________________

Single Acting for Continuous Flow Attachments Template Name: OM_1_col Template Date: 1994_04_29

1. Use a wrench and turn the two shutoff valves at the base of the arm to the 0 (OPEN) position.

2. Push the top of the Auxiliary Attachment Control switch to select single pump flow.

3. Position the breaker tool on the material to be broken and push down the top of the Auxiliary Control pedal. Hold down in this position to actuate the tool.

IMPORTANT: You can damage the breaker if you actuate the control while the breaker tool is not in contact with the material to be broken.

OPEN

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8

2

9

7 8

3

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6 5

4 B940826

1. Engine 2. Hydraulic Pump 3. Reservoir

4. Return Filter 5. Auxiliary Return Filter 6. Relief Valve

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7. Control Valve 8. Shutoff Valves 9. Auxiliary Attachment

_______________________________________ OPERATING INSTRUCTIONS

10 12

1

8

9

2 7

OPEN

11

A

5

6

P B

8

B9502097

1. Engine 2. Pump - Equipment (Dual Flow) 3. Reservoir 4. Filter - Return 5. Filter - Auxiliary Return 6. Relief Valve - Attachment 7. Valve - Equipment Control (Optional) 8. Selector Valve - Auxiliary Option 9. Attachment - Auxiliary Attachment 10.Shutoff Valve - Attachment (Located on the Arm) 11.Selector Valve - Aux. Relief Valve (Single/Dual Flow) 12.Selector Valve that is actuated by the Auxiliary Attachment Control switch Continued on next page

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3

4

Template Name: OM_1_col Template Date: 1994_04_29

OPEN

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Single Acting Attachments, Single or Dual Pump Flow

OPERATING INSTRUCTIONS _______________________________________

Activating The Single Acting Attachments Template Name: OM_1_col Template Date: 1994_04_29

Use the illustration on the preceding page to help locate the components of the auxiliary hydraulic system procedure described below.

5. Push the top of the Auxiliary Attachment Control switch for single pump flow. Push the bottom of the switch for dual pump flow.

1. Use a wrench and turn the two shutoff valves (10) at the end of the arm to the 0 (OPEN) position.

2. Use a wrench and turn the flow control valve (8) to the position shown. The arrow on top of the plate shows flow going from port P to port B.

6. To actuate the attachment, push down the top of the auxiliary control pedal.

3. Turn selector valve (11) to the O (OPEN) position.

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4. Make sure the auxiliary relief valve (6) has been adjusted by your Case dealer to the correct pressure for your attachment.

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_______________________________________ OPERATING INSTRUCTIONS

OPEN

12

10

1

8

2 9

7 3

SHUTOFF

6

5 5

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4 A

P

11

B

8

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Double Acting Attachments, Single or Dual Pump Flow

1. Engine 2. Pump - Equipment (Dual Flow) 3. Reservoir 4. Filter - Return 5. Filter - Auxiliary Return 6. Relief Valve - Attachment 7. Valve - Equipment Control (Optional) 8. Selector Valve - Auxiliary Option 9. Auxiliary Attachment 10.Shutoff Valve - Attachment (Located on the Arm) 11.Selector Valve - Auxiliary Relief Valve (Single/Dual Flow) 12.Selector Valve that is actuated by the Auxiliary Attachment Control switch

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Template Name: OM_1_col Template Date: 1994_04_29

B9502096

OPERATING INSTRUCTIONS _______________________________________

Activating The Double Acting Attachments Template Name: OM_1_col Template Date: 1994_04_29

Use the illustration on the preceding page to help locate the components of the auxiliary hydraulic system procedure described below.

1. Use a wrench and turn the two shutoff valves (10) on the arm to the O (OPEN) position.

2. Use a wrench and turn the flow control valve (8) to the position shown. Arrow on top of plate shows flow going from port P to port A. 3. Turn selector valve (11) to the S (SHUTOFF) position.

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4. Make sure the auxiliary relief valve (6) has been adjusted by your Case dealer to the correct pressure for your attachment.

5. Push the top of the Auxiliary Attachment Control switch to select single pump flow. Push the bottom of the switch for dual pump flow.

6. Push down on the top of the auxiliary control pedal to open the attachment or push down on the bottom of the pedal to close. If your attachment does not operate as described, switch the hoses at the end of the arm.

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_______________________________________ OPERATING INSTRUCTIONS

If your machine is disabled, you must repair the machine at the job location or see your Case dealer. Do not try to move the machine. Damage can result.

TRANSPORTING THE MACHINE ON A TRAILER

!

WARNING: If you remove the boom and arm, always remove the rear counterweight before you drive the machine (page 82). You or others in the area can be injured or killed if the machine rolls over.

6. Put the Swing Lock in the LOCKED position.

Loading See the illustrations on page 80 and follow these instructions.

1. You must know the rules or laws for safety that are used in each area that you will be in. Make sure that your trailer has the correct capacity and that your truck is equipped with the correct safety equipment.

2. Make sure the trailer is level, then put a block at the front and rear of the trailer wheels.

3. Have another person use hand signals and direct you as you drive onto the trailer.

4. Be careful, select LOW travel speed and drive the machine slowly onto the trailer. Slowly swing the machine until the boom front is facing the rear of the trailer.

5. Lower the boom, arm, and bucket (tool) onto the trailer. Use pads between the trailer and arm to protect the bucket cylinder.

7. Put the Control Lock in the ON position.

8. Move the left Control Console up to the LOCKED position.

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SA142

9. Move the Gate Lock control lever up to the LOCKED POSITION. 10. Stop the engine, get out of the cab and lock the cab door.

11. Put blocks at the front and rear of each track. Use tie downs to fasten the machine to the trailer. Remove the blocks from the trailer wheels.

12. Measure the distance from the ground to the highest point of the m a c h i n e . Yo u m u s t k n o w t h e clearance height of the transported machine.

13. After you have driven a few miles, stop and check your load. Make sure the tie downs are still tight and that the machine has not moved on the trailer.

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Template Name: OM_1_col Template Date: 1994_04_29

!

WARNING: The machine can slip and fall from a trailer or ramp and cause injury or death. Make sure the trailer and ramp are not slippery. Remove all water, oil, grease, ice, etc. Carefully move the machine off or onto the trailer with the machine centered on the trailer and ramp.

SA042

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DISABLED MACHINE

OPERATING INSTRUCTIONS _______________________________________

Unloading Template Name: OM_1_col Template Date: 1994_04_29

1. After the tie downs and blocks have been removed, start the engine.

Select LOW travel speed.

2. Drive the machine slowly off the trailer.

1

2

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B9502089

1. 15 Degrees or Less

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1

2. Support

3

2

2 B9502077

1. Wood Pad

2. Stop Block

3. Tie Downs

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Remove the arm and boom. Make sure you have enough room, and remove the rear counterweight. This counterweight weighs 19 065 pounds (8 650 kg).

If your machine is not equiped with the rear counterweight removal system, make sure you use a spreader bar when you remove the rear counterweight and make sure the equipment has the capacity to handle the rear counterweight.

B9502073

B9502067

1

3

2

4

3 B9502090

1. 15 Degrees or Less

2. Support

3. Stop Block 81

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4. Tie Down

B9502076

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!

WARNING: If you remove the boom and arm, always remove the rear counterweight before you drive the machine (page 82). You or others in the area can be injured or killed if the machine rolls over.

SA142

Template Name: OM_1_col Template Date: 1994_04_29

TRANSPORTING WITHOUT BOOM, ARM, AND COUNTERWEIGHT

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_______________________________________ OPERATING INSTRUCTIONS

OPERATING INSTRUCTIONS _______________________________________

Template Name: OM_1_col Template Date: 1994_04_29

REAR COUNTERWEIGHT REMOVAL AND INSTALLATION Counterweight Removal

!

WARNING: The rear counterweight on this machine weighs approximately 19065 pounds (8650 kg). Keep yourself and all other persons out of the DANGER area (See page 67), when removing or installing the rear counterweight. Serious injury or death can result if the counterweight falls by accident.

SA042

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B9302178A

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9. Push the Main switch up to the ON position and make sure the Link Position switch is in the OUT position.

1. Park the machine on level ground and make sure there are no obstructions under the counterweight.

2. Lower the boom to the ground. Leave the engine running at idle speed.

!

3. Pull the Gate Lock Control Lever completely up to lock the operating controls in neutral.

WARNING: Make sure the ladder rungs on the top of the boom are clean and free of oil, ice, etc. You can be injured if you slip and fall.

SA000

4. Open the engine hood and secure in the OPEN position.

5. Remove both the upper and lower counterweight cover plates.

6. Remove the two upper mounting bolts from the counterweight.

7. Close the engine hood.

8. Open the right rear access door for the counterweight removal control panel.

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10. Remove the two cables from the front storage compartments. Connect both cables to the boom.

11. Carefully raise the boom to full height. Put the right cable on the right pulley and the left cable on the left pulley.

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2

B9340088U

1. Boom Mounting Ears 2. Cables 3. Ladder Rung

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_______________________________________ OPERATING INSTRUCTIONS

B9302177A

12. Install a cable guard on each pulley.

1

3 B9302181A

1. Clevis Pin 2. Hair Pin 3. Cable

B9302180A

1. Cable Guard

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Template Name: OM_1_col Template Date: 1994_04_29

1

2

OPERATING INSTRUCTIONS _______________________________________ 13. Connect the two cables to the counterweight.

Template Name: OM_1_col Template Date: 1994_04_29

16. Using the Remote Boom control, slowly raise the counterweight about 6 inches (150 mm).

2

1

1 B9340046W

1. Clevis Pins 2. Hair Pins

RP95G112

1. Remote Boom Control

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NOTE: If you raise the counterweight too high, the Caution Indicator lamp will illuminate and the counter weight will stop raising automatically.

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4 3

B9340089W

14. Lower the boom slowly to tighten the cables.

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2

15. Remove the two lower mounting bolts from the counterweight.

RP95G105

1. Control Panel for Counterweight Removal 2. Main Switch 3. Link Position Switch 4. Caution Indicator Lamp

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_______________________________________ OPERATING INSTRUCTIONS 18. Slowly lower the counterweight to the ground.

19. Disconnect the two cables from the counterweight.

20. Remove the cable guard from each pulley and carry the cables around to the side of the machine.

1

21. Carefully lower the boom until the arm is on the ground.

2

22. Turn the Main Switch to the OFF position and stop the engine.

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23. Disconnect the two cables from the boom and return to the front storage compartment.

B9302176A

Template Name: OM_1_col Template Date: 1994_04_29

1. Links 2. 6 inches (150 mm)

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17. Push the Link Position switch up to the IN (disengaged) position to retract both links.

RP95G126

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OPERATING INSTRUCTIONS _______________________________________

Counterweight installation Template Name: OM_1_col Template Date: 1994_04_29

!

WARNING: The rear counterweight on this machine weighs approximately 19065 pounds (8650 kg). Keep yourself and all other persons out of the DANGER area (See page 67) when removing or installing the rear counterweight. Serious injury or death can result if the counterweight falls by accident.

SA042

1. Make sure the swing brake is set.

4. Open the right rear access door to the control panel for the counterweight removal.

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3 1 B9302198A

2

2. Position the turntable so the counterweight is centered behind the machine and two inches (50mm) from the rear frame.

RP95G105

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1. Control Panel for Counterweight Removal 2. Main Switch 3. Link Position Switch 4. Caution Indicator Lamp

3. Lower the boom and arm to the ground, run the engine at idle speed, and pull the Gate Lock Control Lever all the way up to lock all operating controls in neutral.

!

WARNING: Make sure the ladder rungs on the top of the boom are clean and free of oil, ice, etc. You can be injured if you slip and fall.

SA000

5. Connect the two cables to the boom.

See page 83.

6. Push the Main Switch up to the ON position and make sure the Link Position Switch is in the IN (disengaged) position.

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_______________________________________ OPERATING INSTRUCTIONS 16. Disconnect the two cables from the counterweight.

17. Remove the cable guard from each pulley and carry the cables around to the sides of the machine.

18. Carefully lower the boom until the arm is on the ground.

19. Turn the Main Switch of the control panel to OFF, close the right access door, and stop the engine.

1

20. Disconnect the two cables from the boom and return to the front storage compartment.

RP95G112

1. Remote Boom Control

22. Install the two upper mounting bolts for the counterweight. Tighten all four 9. See page 83 and put the right cable m o u n t i n g b o l t s t o 11 0 0 f o o t on the right pulley and the left cable pounds(1490 Nm). on the left pulley.

23. Install the counterweight cover plates.

10. Install a cable guard on each pulley.

11. Connect the two cables to the counterweight using the two cloves pins and hair pins.

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21. Open the engine hood and secure in the OPEN position.

8. Use the Remote Boom control and raise the boom to full height.

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7. Use the Remote Boom control and raise the boom to full height.

12. Using the Remote Boom control, slowly raise the counterweight until the bottomed the counterweight is about 6 inches (150mm) above the bottom of the machine frame. See page 85.

13. Push the Link Position switch down to the OUT (engaged) position.

14. Very carefully lower the counterweight onto the two links.

Make sure that you keep tension on the cables until the mounting bolts are installed.

15. Install the two lower counterweight mounting bolts and tighten to about 500 foot pounds (678 Nm).

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Template Name: OM_1_col Template Date: 1994_04_29

24. Close the engine hood and secure in the CLOSESD POSITION.

OPERATING INSTRUCTIONS _______________________________________

OPERATING IN HOT WEATHER Template Name: OM_1_col Template Date: 1994_04_29

To prevent damage to the machine, do the following: 1. Keep the coolant at the correct level in the coolant reservoir and in the radiator.

2. Use the correct solution of ethylene glycol and water in the cooling system.

4. Clean all dirt and debris from the radiator, cooler, and engine area.

5. Check the condition of the fan drive belts.

6. Check the dust valve in the air cleaner frequently during extreme dust conditions.

7. Use lubricants of the correct viscosity.

3. Test the radiator cap before hot weather starts. Replace the cap as required.

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_______________________________________ OPERATING INSTRUCTIONS

NOTE: A fully charged battery at 0°F (−17 °C) has only 40% of the normal starting power. When the temperature decreases to −20 °F (−29°C), the battery has only 18% of the power remaining.

If you add water to the batteries and the temperature is below 32°F (0°C), make sure you charge the batteries or run the engine for approximately two hours. This procedure will prevent battery freezing.

!

Inspect the battery cables and terminals.

Clean the terminals and put grease on each terminal to prevent corrosion.

2. LUBRICANTS: Use the correct viscosity oil in each component. As an example: SAE 30 engine oil at 32°F (0°C) increases the starting load by about 250%. Make sure you follow the recommended oil and filter service as shown in this manual.

3. FUEL SYSTEM: Check with your fuel supplier for the correct cold weather fuel. Engine power will be reduced if wax particles are in the fuel filters.

Make sure to check for water in the fuel system. Cold temperatures can cause water to collect in the fuel tank. Check the first stage fuel filter and fuel sediment bowl for water.

WARNING: This machine has an electric preheater in the engine intake manifold. DO NOT USE ETHER. You can cause an explosion in the engine if you spray ether into the air filter intake when starting the engine.

Severe personal injury and damage to the machine can SA155 result.

5. COLD TEMPERATURE STARTING AIDS: See your Case dealer for extra starting aids such as battery heater, coolant heater, engine oil heaters, etc.

6. GENERAL: Before you operate, make sure you use the Warm-Up Procedure shown on page 57.

When you park the machine, make sure the track system is clean and that you park the machine on planks (wood boards). This prevents the track from freezing to the ground.

If the machine is frozen to the ground, do not try to drive the machine. Use prybars to loosen the track.

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Template Name: OM_1_col Template Date: 1994_04_29

1. BATTERIES AND ELECTRICAL SYSTEM: Clean the batteries and make sure each is at full charge.

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4. COOLING SYSTEM: Check the coolant mixture before you operate in cold temperatures. A mixture of 55% ethylene glycol and 45% water must be used in this machine. This mixture is used if the lowest ambient temperature is above −34°F (−37°C).

If the ambient temperature is lower, adjust the mixture. It is recommended that ethylene glycol and water be used in your machine all year.

Cold weather conditions cause certain problems. During these conditions, your machine will require special attention to prevent serious damage. Cold weather maintenance will extend the service life of the machine.

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OPERATING IN COLD WEATHER

OPERATING INSTRUCTIONS _______________________________________

MACHINE STORAGE Template Name: OM_1_col Template Date: 1994_04_29

Storage Preparation

THREE TO SIX MONTHS

ONE MONTH OR LESS:

Do all of the items above plus the following:

1. Clean the air cleaner and spray antirust (MIL-l-644B) and seal all open ports of the engine with waterproof tape.

2. Wear face protection and clean the inside of the alternator, starter and relays with dry compressed air.

Cover each with polyethylene sheet or polyethylene coated paper. Do not use a vinyl sheet.

3. Loosen the fan and water pump belts.

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4. Remove the batteries from the machine. Add distilled water to each cell and fully charge each battery.

Store in a cool dry place. Put each battery on a wood pallet if possible.

ONE TO THREE MONTHS:

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Do all of the above items plus the following: 1. Paint any areas where the paint has been damaged.

2. Wash the machine and park inside a building if possible. If a building is not available, park the machine in a dry area on wood planks or pads.

1. Remove the air filter elements and spray antirust oil (MIL-L-644B) into the engine as follows: A. Turn the key switch to ON. B. Push the Emergency Stop Button.

C. Actuate the starter motor for 30 seconds and have your helper spray the antirust oil into the air intake. Do this procedure three times. Let the starter motor cool between each procedure.

D. Install new filter elements in the air cleaner.

2. Tape the air filter inlet with water proof tape.

3. Remove the thermostat from the engine.

4. Wear face protection and drain the antifreeze from the engine and radiator. Blow compressed air into the engine coolant drain valve and radiator to help remove all coolant.

5. Put about 0.07 oz. (2 g) of antirust (MIL-L-3420) into the water inlet to the engine and install the thermostat.

6. Put a Do Not Operate tag in the cab.

3. Cover all cylinder rods, machined surfaces and aluminum parts with rust and corrosion preventive.

4. Make sure all controls are in NEUTRAL, the bucket is on the ground and the tracks blocked so the machine cannot move.

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SIX MONTHS OR LONGER:

Removal from Storage

Do all of the previous items plus the following:

Do not start the engine until all steps have been done.

1. Drain the engine oil from the oil pan, filter housing and injection pump cam housing and governor housing.

2. Put 7.7 U.S. gallons (29 litres) of antirust oil (MIL-L-21260) into the engine.

1. Change the fuel filter.

2. Put new coolant in the engine and radiator.

3. Check the condition of the drive belts.

Replace as required.

3. Drain the fuel tank and put 2 U.S. gallons (7.6 litres) of diesel fuel and 2 U.S. gallons of antirust oil (MIL-L6448) in the fuel tank.

4. If a special antirust oil was put into the engine, drain the oil and put in new oil.

4. Start and run the engine at no load idle speed for 10 minutes.

6. Check the swing gearbox oil level.

5. Drain the fuel tank.

7. Check the oil level of both final drive gear boxes.

8. Lubricate the machine at all grease fittings.

9. Use petroleum base solvent and remove the rust and corrosion preventive from the hydraulic cylinder rods.

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5. Check the hydraulic oil level.

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_______________________________________ OPERATING INSTRUCTIONS

10. Install the batteries.

12. Remove all tape or covers from the engine and machine.

13. Prime the turbocharger lines with oil.

14. Start the engine and run at idle speed. Check for leaks of oil or fuel.

15. Stop the engine and clean all oil or fuel that is on or around the engine.

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Template Name: OM_1_col Template Date: 1994_04_29

11. Fill the fuel tank with fresh fuel.

OPERATING INSTRUCTIONS _______________________________________

NOTES Template Name: OM_1_col Template Date: 1994_04_29

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Continued on next page 93

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Alt= to hide template information Alt+ to display template information Template Name: OM_1_col Template Date: 1994_04_29

GENERAL SAFETY BEFORE YOU SERVICE ....................................................... 95 ENVIRONMENT ........................................................................................................ 95 ACCESS DOORS ...................................................................................................... 96 Left rear access doors ........................................................................................ 96 Engine access hood ........................................................................................... 96 Fuel/hydraulic access plates .............................................................................. 96 Right access door ............................................................................................... 96 Front access door ............................................................................................... 96 Engine access belly pan ..................................................................................... 96 LUBRICATION CHART ............................................................................................. 97 Run-In service schedule .......................................................................................... 99 First 50 hours of operation .................................................................................... 99 First 250 hours of operation .................................................................................. 99 Routine service schedule ........................................................................................ 99 As required ............................................................................................................ 99 Every 10 hours of operation or each day, whichever comes first ........................ 99 SERVICE SCHEDULE .............................................................................................. 99 Every 50 hours of operation ................................................................................ 100 Every 250 hours of operation .............................................................................. 100 Every 500 hours of operation .............................................................................. 100 Every 1000 hours of operation ............................................................................ 100 Every 2000 hours of operaton ............................................................................ 100 Every 5000 hours of operation ............................................................................ 100 ENGINE OIL RECOMMENDATIONS ..................................................................... 101 Oil viscosity / temperature ranges ......................................................................... 101 HYDRAULIC FLUID CHART .................................................................................. 102 SYSTEMGARD LUBRICATION ANALYSIS PROGRAM ...................................... 103 GREASE FITTINGS ................................................................................................ 104 50 hour lubrication ................................................................................................. 104 250 hour lubrication ............................................................................................... 105 500 hour lubrication ............................................................................................... 105 SWING RING GEAR LUBRICATION ..................................................................... 106 ENGINE LUBRICATION SYSTEM ......................................................................... 107 Service specifications ............................................................................................ 107 Engine oil level ....................................................................................................... 107 Oil change and filter replacement ......................................................................... 107 AIR FILTER SYSTEM .............................................................................................. 109 Service specifications ............................................................................................ 109 Air filter service indicator ........................................................................................ 109 Air intake cap ......................................................................................................... 109 Dust valve .............................................................................................................. 109 Primary (outer) element ......................................................................................... 110 Secondary (inner) element .................................................................................... 110 Cleaning the primary (outer) element ................................................................... 111

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LUBRICATION, FILTERS, AND FLUIDS

LUBRICATION / FILTERS / FLUIDS ___________________________________

Template Name: OM_1_col Template Date: 1994_04_29

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ENGINE COOLING SYSTEM ................................................................................

Service specifications ............................................................................................

Coolant solution .....................................................................................................

Coolant reservoir ...................................................................................................

Radiator .................................................................................................................

Cleaning the cooling system and bleeding air .....................................................

Cleaning the radiator and hydraulic oil cooler ......................................................

DIESEL FUEL SYSTEM .........................................................................................

Service specifications ............................................................................................

Diesel fuel specifications .......................................................................................

Fuel tank filler ........................................................................................................

Fuel tank sight gauge ............................................................................................

Fuel conditioner .....................................................................................................

Removing water from the system .........................................................................

Fuel sediment bowl ...............................................................................................

Fuel tank drain .......................................................................................................

Filter .......................................................................................................................

Removing air from the fuel system .......................................................................

HYDRAULIC SYSTEM ...........................................................................................

Service specifications ............................................................................................

Fluid level ...............................................................................................................

Adding fluid to the hydraulic reservoir ................................................................

Pilot filter ................................................................................................................

Drain filter ..............................................................................................................

Return filter ............................................................................................................

Suction filter ...........................................................................................................

Nephron filter .........................................................................................................

Hydraulic fluid change ...........................................................................................

AUXILIARY HYDRAULIC ATTACHMENTS ...........................................................

Oil change and filter replacement intervals ..........................................................

Auxiliary return filter ...............................................................................................

SWING GEARBOX .................................................................................................

Service specifications ............................................................................................

Oil level ..................................................................................................................

Oil change .............................................................................................................

FINAL DRIVE GEARBOXES ..................................................................................

Service specifications ............................................................................................

Oil level ..................................................................................................................

Oil change .............................................................................................................

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112 112 112 112 113 113 114 115 115 115 115 115 115 115 116 116 116 117 119 119 120 120 121 121 122 122 123 124 126 126 126 127 127 127 127 128 128 128 128

___________________________________ LUBRICATION / FILTERS / FLUIDS

Read the safety decals and information decals on the machine. Read the operator’s manual and safety manual.

Understand the operation of the machine before you start servicing.

DO NOT OPERATE

DO NOT REMOVE THIS TAG!

REASON:

CASE CORPORATION Case Part Number

Signed by:

B801147T

Use the correct safety clothing and safety equipment. Understand how to use a fire extinguisher and first aid kit.

321-4614

Printed in U.S.A.

Before you service the machine, put a Do Not Operate tag on the instrument panel.

One Do Not Operate tag, is included with your new machine. Additional tags, part number 321-4614, are available from your Case dealer.

B770996R

ENVIRONMENT Before you service this machine and before you dispose of the old fluids and lubricants, always remember the environment. Do not put oil or fluids into the ground or into containers that can leak.

Check with your local environmental or recycling center or your Case dealer for correct disposal information.

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See Other Side

Template Name: OM_1_col Template Date: 1994_04_29

!

WARNING: Improper service or repair can cause injury or death. If you do not understand the service procedures for this machine, see your Case dealer or the Service Manual for this machine.

SA021

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GENERAL SAFETY BEFORE YOU SERVICE

LUBRICATION / FILTERS / FLUIDS ___________________________________

ACCESS DOORS Template Name: OM_1_col Template Date: 1994_04_29

Left Rear Access Doors

Right Access Door

RP95G116

RP95G111

Engine Access Hood

Front Access Door

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RP95G116

A27351

Fuel/Hydraulic Access Plates

Engine Access Belly Pan

A27409

A27346

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___________________________________ LUBRICATION / FILTERS / FLUIDS

Location/Description

Quantity

Specification

INTERVAL (hr) 50

250

500 1000 5000

1

Attachment Pins

17 Points

2

Ctwt Removal Device

4 Points

3

Turntable Bearing

3 Points

4

Idler Pulley

5

Swing Ring Gear

68.3 lb, 31 kg

6

Engine Oil Pan

7.7 Gal, 29 L

Engine Oil-See Note 3

7

Swing Gear Reducer

5.5 Gal, 21 L

Gear Oil

1.8 Gal x 2 6.8 L x 2

Gear Oil

55.5 Gal, 210 L

Hydraulic Oil

13 Gal, 49 L

45% Water + 55% Antifreeze

Every 2 Years When Required

Travel Gear Reducer x2

9

Hydraulic Sump Tank

10

Engine Radiator

2 Points

11

Fuel Tank

172 Gal, 650 L

Diesel Fuel

A

Pilot Line Filter

1

Element (153233A1)

B

Fuel Filter

1

Element (151193A1)

C

Engine Oil Filter

1

Element (151197A1)

D

Return Filter

1

Element (153344A1)

E

Suction Filter

1

Element (152721A1)

F

Case Drain Filter

1

Element (150794A1)

G

Air Cleaner (Primary Filter)

1

Element (150783A1)

H

Air Cleaner (Safety Filter)

1

Element (151397A1)

I

Nephron Filter

1

Element (159282A1)

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8

When Required EP. Grease NO. 2

: Grease

Recommended Grease and Oil Spec. are as Follows.

: Initial Change

EP Grease

: Subsequent Changes

Engine Oil

: API CD SAE 15W-40

: Clean

Gear Oil

: API GL-4 SAE 90

: Lithium Grease NO. 2

Hydraulic Oil

: ISO VG 32

Diesel Fuel

: N0. 2

Coolant

: Refer to engine manual

Notes: 1. Grease Attachment Pins Daily When Operating In Water 2. Refer To Operator’s Manual For Additional Instructions 3. Refer To Engine Instruction Manual 4. Interval-Hours On This Chart Are Based On SAE J752b As Follows: 50 hrs. (or weekly)

1000 hrs (or 6 months)

250 hrs (or monthly)

5000 hrs (or 30 months)

500 hrs (or 3 months) Lubricate at Hourly or Periodic Intervals, Whichever Comes First

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Template Name: OM_1_col Template Date: 1994_04_29

REF. NO.

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LUBRICATION CHART

LUBRICATION / FILTERS / FLUIDS ___________________________________

Template Name: OM_1_col Template Date: 1994_04_29 TRIM THIS EDGE

BS95H020

NOTE: Refer to the Service Schedule Chart on the following pages for a complete listing of the serviceable items and the correct service interval.

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___________________________________ LUBRICATION / FILTERS / FLUIDS

Run-In Service Schedule Items listed in the run-in section are to be performed during the first period of operation on a new machine or a new major component.

First 50 Hours of Operation Change engine oil .....................................................................................See page 107 Replace engine oil filter .............................................................................See page 107 Replace hydraulic pilot line filter................................................................See page 121 Replace hydraulic return filter ...................................................................See page 122 Replace hydraulic case drain filter ............................................................See page 121 Check track shoe bolt torques ..................................................................See page 137

First 250 Hours of Operation

Routine service schedule The items listed in this section are separated into maximum hourly intervals the engine has run. These intervals are based on average operating conditions. When operating in severe conditions, such as excessive heat, cold, dust, mud or water, lubrication may be required more frequently.

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Change swing gear reducer oil .................................................................See page 127 Change final drive oil.................................................................................See page 128

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SERVICE SCHEDULE

Clean air filter intake cap...........................................................................See page 109 Check and tighten coolant hose clamps................................................... See page 112 Clean fuel tank filler screen....................................................................... See page 115 Add fluid to windshield washer reservoir ..................................................See page 132 Check accumulator pressure ....................................................................See page 133 Check and adjust track chain tension .......................................................See page 134 Check track shoe bolt torques ..................................................................See page 137 Inspect and clean seat belts......................................................................See page 140

Every 10 Hours of Operation or Each Day, Whichever Comes First Check engine oil level................................................................................See page 107 Check dust valve and dust cup .................................................................See page 109 Check coolant reservoir level .................................................................... See page 112 Check hydraulic reservoir fluid level .........................................................See page 120 Check tension of the three drive belts ......................................................See page 131 Continued on next page

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Template Name: OM_1_col Template Date: 1994_04_29

As Required

LUBRICATION / FILTERS / FLUIDS ___________________________________

Every 50 Hours of Operation Template Name: OM_1_col Template Date: 1994_04_29

Lubricate the boom pivot area (6 fittings) .................................................See page 105 Lubricate the boom cylinders, closed ends (2 fittings) .............................See page 104 Lubricate the arm pivot area (3 fittings) ....................................................See page 105 Lubricate the bucket pivot (1 fitting) ..........................................................See page 104 Lubricate the bucket linkage pivots (5 fittings)..........................................See page 104 Check the radiator coolant level................................................................ See page 113 Drain the water from the fuel sediment bowl ............................................ See page 116 Drain water from air pressure reservoir ....................................................See page 132

Every 250 Hours of Operation Lubricate turntable bearings (3 fittings) ....................................................See page 105 Drain water from the fuel tank................................................................... See page 116 Check swing gearbox oil level...................................................................See page 127 Clean primary air filter element ................................................................. See page 111

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Lubricate fan belt idler pulley.....................................................................See page 105 Lubricate swing ring gear ..........................................................................See page 106 Change the engine oil ...............................................................................See page 107 Replace engine oil filters ...........................................................................See page 107 Replace fuel filter....................................................................................... See page 116

Every 1000 Hours of Operation

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Change swing gear reducer oil .................................................................See page 127 Change final drive oil.................................................................................See page 128 Replace hydraulic pilot line filter................................................................See page 121 Replace hydraulic return filter ...................................................................See page 122 Clean hydraulic suction filter .....................................................................See page 122 Replace hydraulic Drain filter ....................................................................See page 121 Replace air cleaner primary filter element ................................................ See page 110 Replace air cleaner secondary filter element ........................................... See page 110 Replace nephron filter ...............................................................................See page 123

Every 2000 Hours of Operation Change radiator system coolant ............................................................... See page 113

Every 5000 Hours of Operation Change hydraulic tank oil..........................................................................See page 124 Replace hydraulic suction filter .................................................................See page 122

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___________________________________ LUBRICATION / FILTERS / FLUIDS

Case No.1 Engine Oil is recommended for use in your engine. Case Engine Oil will lubricate your engine correctly under all operating conditions. If Case No. 1 Multi-Viscosity Engine Oil is not available, Case Single Grade Engine Oil can be used.

If Case No.1 MultiViscosity or Single Grade Engine Oil is not available, use only oil meeting API engine oil service category CD.

See the chart below for recommended viscosity at ambient air temperature ranges.

A27273

Oil Viscosity / Temperature Ranges

Template Name: OM_1_col Template Date: 1994_04_29

NOTE: Use of an engine oil pan heater or an engine coolant heater is required when the operating temperatures (shown in the chart on the left) are in the cross-hatched area.

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654L9

NOTE: Do not put Performance Additives or other oil additive products in the engine crankcase. The oil intervals given in this manual are according to tests with Case lubricants.

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ENGINE OIL RECOMMENDATIONS

1036L0

101

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LUBRICATION / FILTERS / FLUIDS ___________________________________

HYDRAULIC FLUID CHART Template Name: OM_1_col Template Date: 1994_04_29

Use only hydraulic oils meeting Case specifications or equivalent AW (anti-wear) hydraulic oils.

Temperature Fahrenheit −30° −20° −10° 0° 10° 20° 30° 40° 50° 60° 70° 80° 90° 100°

110°

120°

43°

49°

MS-1216 GRADE ISO VG 46 MS-1210 TCH MS-1230 GRADE NT MS-1230 GRADE LT

−34° −29° −23° −18° −12°

−7°

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−1° 4° 10° 16° 21° 27° 32° 38° Temperature Celsius NOTE: Case specification MS-1210 TCH Fluid is used in place of ISO VG 32 (−5 to +65F) and ISO VG 46 (+10 to +90 F).

Case specifications MS-1230 Grade NT or Grade LT is used in place of SO VG 32 (−5 to +65F), ISO VG 46 (+10 to +90 F), ISO VG 100 (+30 to +115 F), and MS-1210 TCH.

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___________________________________ LUBRICATION / FILTERS / FLUIDS

B830752T

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Template Name: OM_1_col Template Date: 1994_04_29

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Ask your Case dealer about our Lubricant Analysis Program, Systemgard. Through this service, your lubricants are tested in an independent laboratory. You simply remove a sample of lubricant from your machine and send the sample to the Systemgard laboratory. After the sample is processed, the laboratory will report back to you and guide you with maintenance requirements. Systemgard can help support your equipment up time and provide you with a service that can pay back dividends when you trade for another piece of Case equipment.

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SYSTEMGARD LUBRICATION ANALYSIS PROGRAM

LUBRICATION / FILTERS / FLUIDS ___________________________________

GREASE FITTINGS Template Name: OM_1_col Template Date: 1994_04_29

Lubricate the machine according to the intervals in the lubrication chart on page 97. If you operate the machine in severe conditions, lubricate the machine each day.

Remove all dirt from the grease fittings before you lubricate. See page 97 for the correct type of grease.

50 Hour Lubrication 3

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4

2

B9502072

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1. Boom cylinders - closed end ..................................................See photograph below 2. Bucket pivot area ...................................................................... See illustration below 3. Boom pivot area ........................................................... See illustration on next page 4. Arm pivot area ............................................................... See illustration on next page

2 1 2 2 B9408055 A27388

Boom cylinders - closed end ... 2 fittings

1. Bucket pivot ..........................1 fitting 2. Bucket linkage pivots ......... 5 fittings Continued on next page

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___________________________________ LUBRICATION / FILTERS / FLUIDS

4 3 2 1 1

1 B9502092

1. Boom pivot .......................... 3 fittings 2. Left boom cyl - rod end ......... 1 fitting 3. Arm cyl - closed end ............. 1 fitting 4. Right boom cyl - rod end ....... 1 fitting

B9408064

Turntable bearings ................. 3 fittings

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500 Hour Lubrication

2 1

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250 Hour Lubrication

B9502093

B9502084

1. Arm pivot A ........................... 1 fitting 2. Arm cylinder - rod end........... 1 fitting 3. Bucket cylinder - closed end . 1 fitting

Fan belt idler and Water pump bearing................ 3 fittings (Use hand grease gun only, do not over lubricate.)

105

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Template Name: OM_1_col Template Date: 1994_04_29

3

LUBRICATION / FILTERS / FLUIDS ___________________________________

SWING RING GEAR LUBRICATION Template Name: OM_1_col Template Date: 1994_04_29

Check the ring gear every 500 hours of operation and make sure there is good grease (not contaminated) on the ring gear. Add grease as required.

!

WARNING: If you have your hand in the access hole for the swing ring gear and the upper structure swings, you can be severely injured. Make sure the bucket or tool is lowered to the ground and the engine is stopped before you apply grease to the swing ring gear with your hand.

SA138

WARNING: DO NOT perform this service operation with the engine running.

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IMPORTANT: If the machine has been operating in water, it is necessary to remove all the contaminated grease and water from the compartment. Remove the cleanout cover and clean the area.

Grease contaminated with water has a white color.

1. Remove the access cover and inspect the ring gear for damage and wear.

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2. Apply grease by hand to the ring gear.

3. Start the engine and swing the upper structure 1/8 turn and stop the engine.

4. Apply grease again by hand to the ring gear.

5. Repeat this procedure until all the grease is applied.

1

6. Install the access cover with a new seal.

3 2 B9502081

1. Access Plate 2. Inspection Hole 3. Cleanout Cover

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___________________________________ LUBRICATION / FILTERS / FLUIDS

Service Specifications Every 10 hours or daily .................................................................Check engine oil level Every 500 hours.................................................................. Replace engine oil and filter Engine oil capacity with filter change .................................... 7.7 U.S. gallons (29 litres) Oil type ...................................................................................................... See page 101

Check the engine oil level before you start the engine each day or before the start of each 10 hour shift. Always check the oil level with the engine stopped and when the machine is on level ground.

1

IMPORTANT: You must shorten the oil change interval by 1/2 if you use diesel fuel with a sulphur content of more than 0.5%.

IMPORTANT: Change the engine oil more frequently when the engine operating conditions are severe (frequent stopping and starting and high or low engine temperatures).

1. Before draining the oil, have a container that will hold 8 U.S. gallons (30 litres).

2

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Engine Oil Level

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ENGINE LUBRICATION SYSTEM

1 A27384

If the oil level is below the ADD mark, add oil to raise the oil level up to the FULL mark.

Oil Change and Filter Replacement

1. Engine Oil Drain Plug

Change the engine oil and replace both filters after every 500 hours of operation.

2. Open the bottom engine access door and remove the engine oil drain plug.

A27410

3. Open the top engine access door.

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Template Name: OM_1_col Template Date: 1994_04_29

1. Engine Oil Level Dipstick 2. Engine Oil Fill Cap

LUBRICATION / FILTERS / FLUIDS ___________________________________ 7. Lubricate the new O-rings and install the new filter elements.

Template Name: OM_1_col Template Date: 1994_04_29

8. Tighten each center bolt 45 to 50 pound-feet (60 to 70 Nm).

9. Put new oil into the engine.

10. Fill the turbocharger lube lines with oil.

1

A. Turn the key switch to on but do not start the engine.

B. Push and release the Emergency Stop button. EMERGENCY STOP is shown on the Message Panel.

C. Turn the key switch to START and actuate the starter for about 10 to 15 seconds.

D. Push and release the Emergency Stop button again. EMERGENCY S TO P i s r e m o v e d f r o m t h e Message Panel.

B9502075

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2 3 4

11. Rotate the engine throttle knob to Idle speed.

5

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6

8 7

9 B923438

1.

2.

3.

4.

5.

Filter Head O-ring Element Spring Housing

6.

7.

8.

9.

Drain Plug O-ring Washer Center Bolt

12. Start the engine and run at idle speed. Check the engine oil filter for leaks. After two minutes, stop the engine, wait 2 or 3 minutes, and check the engine oil level with the dipstick.

13. Close the engine access door.

4. Loosen and remove the center bolt from each filter. Remove each filter.

5. Remove and discard both filter elements and all O-rings.

6. Use face protection and clean the parts with solvent. Then, blow dry.

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___________________________________ LUBRICATION / FILTERS / FLUIDS

Air Filter Service Indicator You must service the air filter when the Message Panel shows the AIR FILTER message.

A27408

B940708

1. Air Intake Cap

1. Message Panel The shelf life of a new air filter element is five years; do not install a new element that is more than five years old. The date of manufacture is on the end cap of the element.

Each time you service the air filter system, make sure all hose connections and flanges are air tight. Replace all damaged parts.

Dust Valve Check the dust valve every 10 hours of operation or each day. Check the dust valve more often in severe wet or heavy dust conditions. Make sure the valve is not plugged or damaged. Replace the dust valve if cracked, torn, remains open or is missing.

Air Intake Cap

2

Check the air intake cap every 10 hours of operation or each day. Clean both as required.

1

RP95G113

1. Dust Valve 2. End Cover

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1

Template Name: OM_1_col Template Date: 1994_04_29

Service Specifications As required............................................................................... Clean air filter intake cap Every 10 hours of operation or daily.............................. Check dust valve and dust cup Every 250 hours of operation ............................................Service air cleaner elements Every 1000 hours of operation or every 6 months........................................................... ..............................................................Replace both primary and secondary elements

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AIR FILTER SYSTEM

LUBRICATION / FILTERS / FLUIDS ___________________________________

Template Name: OM_1_col Template Date: 1994_04_29

Primary (Outer) Element

Secondary (Inner) Element

Replace the primary (outer) element after three washings or after the element has been in the machine for 1000 hours or 6 months, whichever occurs first. To service:

Replace the secondary (inner) element (1) after the primary element has been cleaned three times, (2) after 1000 hours or 6 months in the machine, or (3) after the primary element has been cleaned or replaced and the Message Panel still shows that air cleaner service is required. DO NOT clean the secondary element.

1. Remove the air cleaner end cover.

2. Remove the wing nut and primary (outer) element.

1. Remove the end cover and primary element.

2. Remove the wing nut for the secondary element.

2

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1

A27402

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1. Primary (Outer) Element 2. Filter Housing 3. Use a clean damp cloth and clean the inside of the filter housing.

4. Install a clean or new primary (outer) element. As you tighten the wing nut, rotate the element to make sure the gasket is making full contact.

5. Install the end cover.

6. Start the engine and check the Message Panel. If the Air Filter Service message appears again, replace the secondary (inner) element.

A27403

1. Secondary (Inner) Element 3. Use a clean damp cloth and clean the inside of the filter housing.

4. Install a new secondary (inner) element.

As you tighten the wing nut, rotate the element to make sure the gasket is making full contact.

5. Install the primary (outer) element and end cover.

NOTE: See page 111 for cleaning the primary (outer) element.

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Cleaning the Primary (Outer) Element

4. Use a water hose without a nozzle with pressure less than 40 psi (275 kPa, 2.8 bar) to remove all soap from the element.

Check the dirty element for damage and check the rubber seal on the end. If the rubber seal feels hard and doesn’t move back to original shape, discard the element.

1. Wear a face shield and use a safety type air nozzle. Remove the loose dirt with compressed air at 30 psi (207 kPa, 2.1 bar) maximum. Hold the nozzle at least one inch (25 mm) from the element to prevent damage.

6. Use a light and inspect the element for holes or splits in the pleats.

Check for damage to the metal parts and rubber gasket. Replace the element if damaged.

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CA5002J

5. Allow the element to air dry. If you use an element drier, do not exceed 160°F (71°C) and make sure the air is circulating in the drier.

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___________________________________ LUBRICATION / FILTERS / FLUIDS

3. Soak the element in the soap solution for 15 minutes and then move the element up and down rapidly to loosen as much dirt as possible.

CA5003J

NOTE: If the clean and dry element is not to be used for some time, cover the element with paper for storage.

CA5001J

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Template Name: OM_1_col Template Date: 1994_04_29

CA5000J

2. Mix two tablespoons of D1400 detergent (Case part number A40910) with two gallons (7.5 litres) of water, or one cup for 16 gallons (60 litres) of water.

LUBRICATION / FILTERS / FLUIDS ___________________________________

Template Name: OM_1_col Template Date: 1994_04_29

ENGINE COOLING SYSTEM Service Specifications As required ...................................................... Check and tighten coolant hose clamps Every 10 hours of operation or each day.............Check coolant reservoir coolant level Every 50 hours of operation or each week........................ Check radiator coolant level Every 2000 hours of operation or 2 years ................................ Change system coolant Coolant capacity ......................................................................13 U.S. gallons (49 litres) Thermostat..............................................................................181 to 203°F (83 to 95°C) Radiator cap .............................................................................. 7 psi (48 kPa, 0.48 Bar)

!

WARNING: Hot coolant can spray out if radiator cap is removed. To remove radiator cap: Let system cool, turn to first notch, then wait until all pressure is released. Scalding can result from fast removal of radiator cap. Check and service engine cooling system according to maintenance instructions. SA023

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Coolant Solution

Coolant Reservoir

A mixture of 55% ethylene glycol and 45% water must be used in this machine.

This mixture is used if the lowest ambient temperature is above −34°F (−37°C). If the ambient temperature is lower, adjust the mixture. It is recommended that ethylene glycol and water be used in your machine all year.

Check the coolant reservoir fluid level every 10 hours of operation or at the start of each day. Check the level when the coolant is cold and the engine is stopped.

Do not remove the radiator cap during this check. The coolant level must be up to the line on the middle of the reservoir.

Add coolant as required to the coolant reservoir.

NOTE: After you fill the cooling system, mix the ethylene glycol and water completely by running the engine at operating temperature for approximately five minutes. This procedure must be done when the machine is in temperatures below 32 °F (0 °C).

1

2

B9502068

1. Coolant Reservoir 2. Hose

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___________________________________ LUBRICATION / FILTERS / FLUIDS

Check the coolant level every 50 hours of operation when the coolant is cold and the engine is stopped. The coolant level must be up to the radiator opening.

1

B923467

2. After all coolant is removed, close the drain valves and leave the air bleed valve open.

A27390

1. Radiator Cap NOTE: If the radiator coolant level is low and the coolant reservoir level is at the FULL mark, check for air leaks in the hose between the radiator and the coolant reservoir.

3. Add cleaning solution to the cooling system and fill the cooling system with clean water. Close the air bleed valve.

4. Follow the directions included with the cleaning solution.

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1. Air Bleed Valve for the Engine Block Cooling System

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Radiator

Drain, flush, and replace the engine coolant every 2000 hours of operation or each year, whichever occurs first. Clean the system and replace the coolant if the coolant becomes dirty or has the color of rust.

6. Open the engine air bleed valve.

7. Put a mixture of 55% ethylene glycol and 45% water in the radiator.

Completely fill the radiator and coolant reservoir slowly to the neck with coolant.

WARNING: DO NOT remove the radiator cap if the coolant is hot. Allow the system to cool, then: 1. Open the radiator drain valve and remove the radiator cap. Open the air bleed valve for the engine block cooling system as well as the cab heater shut off valve.

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Continued on next page

Template Name: OM_1_col Template Date: 1994_04_29

5. After you drain the cleaning solution, flush with clean water and drain the water.

Cleaning the Cooling System and Bleeding Air

LUBRICATION / FILTERS / FLUIDS ___________________________________

Template Name: OM_1_col Template Date: 1994_04_29

8. Install the radiator cap and coolant reservoir cap. Make sure both caps are tight. Close the heater shutoff valve.

To clean, do the following: 1. Remove the hand rail and cross bar.

1

1

BP95J021

1. Heater Shutoff Valve

RP95G121

1. Wing Nuts

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9. Start the engine and run at idle speed for one minute. Stop the engine.

2. Loosen the two wing nuts on the screen and remove the screen.

Clean the screen with soap and warm water. Flush with clean water.

10. Add coolant to the radiator and coolant reservoir. Make sure both are full.

3. Remove the cooler mounting bolts.

Cleaning the Radiator and Hydraulic Oil Cooler

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4. Swing out the oil cooler and clean the radiator and cooler with soap and warm water. Flush with clean water.

The area between the radiator and hydraulic oil cooler must be cleaned periodically.

5. After the cooler and radiator are clean, install all parts.

The hydraulic oil cooler has hinges on the left side to allow you access.

1 2 3 RP95G118

1. Hand Rail 2. Cross Bar 3. Oil Cooler

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As required..................................................................... Clean the fuel tank filler screen Every 50 hours of operation .........................................Drain water from sediment bowl Every 250 hours of operation ................................................Drain water from fuel tank Every 500 hours of operation ..............................................................Replace fuel filter Fuel tank capacity............................................................... 172 U.S. gallons (650 litres)

Diesel Fuel Specifications

Fuel Tank Sight Gauge

Use Number 2 Diesel fuel in your engine that has a grade of ASTM D 975 - Grade 2-D. Do not use other types of fuel. The use of other fuels will cause a loss of power and will cause high fuel consumption.

A27350

1. Fuel Tank Sight Gauge

Fuel Tank Filler

Fuel Conditioner Diesel fuel conditioner is available from your Case dealer. The conditioner will clean the fuel injectors, valves, and manifold, disperse insoluble gum deposits that form in the fuel system, separate moisture from the fuel, and stabilize fuel in storage.

1 2

A27373

1. Fuel Tank Filler Screen 2. Fuel Tank Cap

Removing Water from the System Check the fuel sediment bowl every 50 hours of operation or one time each week. If no water is found, no further action is required. If you see water in the sediment bowl, drain the water from the sediment bowl and the fuel tank. See the following instructions.

Continued on next page

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NOTE: When the temperature is very cold, the use of a mixture of Number one and Number two Diesel fuel is permitted.

See your fuel dealer for winter fuel requirements in your area.

Template Name: OM_1_col Template Date: 1994_04_29

DIESEL FUEL SYSTEM Service Specifications

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___________________________________ LUBRICATION / FILTERS / FLUIDS

LUBRICATION / FILTERS / FLUIDS ___________________________________

Fuel Tank Drain

Fuel Sediment Bowl Template Name: OM_1_col Template Date: 1994_04_29

1 2

1

3 B923178J

1. Red Line 2. Float 3. Water Drain Valve

A27346

1. Cover for the Fuel Tank Drain

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Remove the cover (under the fuel Check the float in the fuel sediment bowl. tank) and open the drain valve to Water in the sediment bowl will cause the drain water from the fuel tank. Close float to raise. Open the water drain valve the valve when all water is removed. at the bottom of the bowl to drain the Install the cover. water. Close the water drain valve. Do not let the water level raise up to or Filter above the red line on the sediment bowl. Replace the main fuel filter and clean the in-line fuel filter after every 500 hours of operation.

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1 1

A27355

1. Fuel Sediment Bowl IMPORTANT: To prevent a fire on your machine, always clean all spilled fuel before starting the engine.

A27366

1. Fuel Filter 1. Clean the filter head and the outside of the old fuel filter.

2. Turn the filter counterclockwise and remove. Discard the old filter.

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___________________________________ LUBRICATION / FILTERS / FLUIDS 3. Apply a thin layer of clean oil to the Removing Air From the gasket of the new filter.

Air must be removed from the fuel system if:

5. Loosen the filter approximately one turn.

6. Tighten the filter again until the filter gasket contacts the filter head. Then continue to tighten the filter 1/2 to 3/4 turn. Do not use a strap wrench.

A. The engine stops because of no fuel.

B. The fuel filter is replace.

C. The fuel system is serviced.

D. The machine has been in storage.

1. Fill the fuel tank.

2. Loosen the air bleed screw on the fuel sediment bowl one or two turns.

1

1

2 B950208

1. Special Fitting Bolt on Hand Pump 2. Fuel Supply Line

A27355

2 B9503030S

1. In-line Filter 2. Special Bolt 7. Remove the special fitting bolt on the right side of the fuel hand pump and remove the in-line filter. Clean the filter with solvent and install in the end of the special fitting bolt. Install and tighten the special fitting bolt.

8. Remove the air from the fuel system.

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Template Name: OM_1_col Template Date: 1994_04_29

1. Fuel Sediment Bowl 2. Air Bleed Screw 3. The fuel sediment bowl will fill with fuel. Tighten the air bleed screw when fuel with no air comes out of the fuel sediment bowl.

1

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2

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Fuel System

4. Install the filter using your hands to tighten. When the filter gasket contacts the filter head, continue to tighten the filter 1/2 turn.

LUBRICATION / FILTERS / FLUIDS ___________________________________ 4. Loosen the air bleed screw on the filter head one or two turns.

Template Name: OM_1_col Template Date: 1994_04_29

5. Push and release the hand primer several times until fuel with no air flows from around the air bleed screw.

6. Tighten the air bleed screw.

7. Remove all fuel that spilled.

8. Start the engine and run at idle speed.

1

9. Check for fuel leaks.

10. Stop the engine.

A27386

1. Air Bleed Screw on Filter Head

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2

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1 B9502082

1.

2.

3.

4.

Filter Filter Head Air Bleed Screw Hand Primer

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Every 10 hours of operation or each day ........ Check the hydraulic reservoir fluid level Every 1000 hours of operation .................................................... Replace the pilot filter Every 1000 hours of operation ...................................................Replace the drain filter Every 1000 hours of operation ................................................... Clean the suction filter Every 1000 hours of operation ................................................. Replace the return filter Every 1000 hours of operation ............................................. Replace the nephron filter Every 5000 hours of operation ............................................... Replace the suction filter Every 5000 hours of operation .............................................Change the hydraulic fluid Hydraulic reservoir capacity .............................................. 55.5 U.S. gallons (210 litres)

!

WARNING: Hydraulic fluid or grease injected into your skin can cause severe injury or death. Keep your hands and body away from any pressurized leak. Wear face protection and use cardboard or paper to check for a leak. If fluid is injected into your skin, see a doctor immediately.

SA024

!

WARNING: Pressurized hydraulic system; before you replace the hydraulic filters or service the hydraulic system, release the hydraulic reservoir air pressure. Failure to follow these instructions can result in injury.

SA047

!

WARNING: Pressurized accumulator in the pilot hydraulic system; before you service or disconnect any component, line, hose, etc., in the pilot hydraulic system, you must release the pressure of the accumulator in the pilot hydraulic system. See Testing the Accumulator at the end of this section. Failure to follow these instruction can result in injury.

SA156

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NOTE: If the machine is new or if a major part has been overhauled or replaced in the hydraulic system, replace the pilot filter, return filter, and the drain filter after 50 hours of operation. Then, replace these filters at the normal interval of every 1000 hours.

Template Name: OM_1_col Template Date: 1994_04_29

HYDRAULIC SYSTEM Service Specifications

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___________________________________ LUBRICATION / FILTERS / FLUIDS

LUBRICATION / FILTERS / FLUIDS ___________________________________

Fluid Level Template Name: OM_1_col Template Date: 1994_04_29

IMPORTANT: Check the fluid level when the machine is on level ground and when the boom, arm, and bucket are in the position shown at the bottom of this page.

Adding Fluid to the Hydraulic Reservoir

Check the fluid level of the hydraulic system every 10 hours of operation or each day, whichever occurs first. Position the machine as shown below. Make sure the engine is stopped. Check the oil level at the sight gauge on the side of the hydraulic reservoir. Add oil as required to raise the oil level to a point between the two lines on the sight gauge.

2 3 1 RP95G110

1. Rubber Cover 2. Air Release Valve 3. Hydraulic Fill Plug

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1. Stop the engine and remove the rubber cover from the air release valve.

2. Pull up the rod of the release valve to release the air pressure.

3. Clean the area around the hydraulic fill plug.

1

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RP95G104

1. Hydraulic Fluid Level Sight Gauge

4. Remove the plug and add hydraulic fluid to the reservoir as required.

5. Replace the plug and rubber cover.

B9502063

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Pilot Filter Replace the pilot filter every 1000 hours of operation.

5. Coat the new O-ring with clean hydraulic fluid and install the O-ring on the filter base.

1. Release the air pressure from the hydraulic reservoir. See item 2 on previous page.

6. Coat the element seal with clean hydraulic fluid and install the new element on the filter base.

2. Use a 24 mm wrench on the bottom of the filter housing and turn counterclockwise to remove.

7. Install the filter housing and tighten with a wrench. Do not overtighten.

3. Remove the old element.

Drain Filter

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Replace the drain filter every 1000 hours of operation.

1 1 RP95G103

1. Pilot Filter

1

RP95G104

5

1. Drain Filter 1. Turn the old filter counterclockwise to remove. Discard the old filter.

3

2. Put clean hydraulic fluid on the seal of the new drain filter.

4

3. Turn the new filter clockwise to install.

Do not over tighten.

B9411011

1.

2.

3.

4.

5.

Pilot Filter Head O-ring Filter Element Filter Housing Element Seal

4. Clean the filter housing in solvent and wipe dry with a cloth.

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Template Name: OM_1_col Template Date: 1994_04_29

2

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___________________________________ LUBRICATION / FILTERS / FLUIDS

LUBRICATION / FILTERS / FLUIDS ___________________________________

Return Filter

2

1

Template Name: OM_1_col Template Date: 1994_04_29

Replace the return filter every 1000 hours of operation.

4

1. Clean the top of the hydraulic reservoir and clean the return filter cover plate.

9 3

2. Release the air pressure from the hydraulic reservoir. (See page 115).

5

7

3. Remove the cover plate.

8

4. Remove the spring, relief valve and old return filter element. Discard the old element.

5. Install a new return filter element with relief valve and spring.

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6

6. Install the cover plate using the existing O-ring.

B9502094

Suction Filter Clean the suction filter every 1000 hours of operation.

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NOTE: Install a new suction filter every 5000 hours of operation. Discard the old filter.

1.

2.

3.

4.

5.

6.

7.

8.

9.

Air Pressure Release Valve Cover O-ring Relief Valve Return Filter Drain Plug Suction Filter O-ring Spring

1. Release the air pressure from the hydraulic reservoir. (See page 120).

2. Remove the reservoir fill cover and spring on the top of the suction filter rod assembly.

3. Remove the suction filter and clean with solvent.

4. Install a new O-ring and install the s u c t i o n f i l t e r, s p r i n g , a n d r o d assembly.

5. Install the cover plate..

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___________________________________ LUBRICATION / FILTERS / FLUIDS

Nephron Filter Replace the nephron filter every 1000 hours of operation.

5. Carefully lift the old filter element out of the housing.

1. Open the front compartment door and clean the top of the filter with solvent.

3. Turn the shutoff valves 90 degrees to the OFF position.

7. Remove the four foil seals of the new filter element.

IMPORTANT: If the seals of the new element are not removed, the filter will not function correctly.

8. Inspect the new filter element and install in the filter housing.

5

9. Install the spring, new O-ring, and cover.

10. Turn the shutoff valves to the ON position.

11. Start the engine and run at idle speed.

8 5

9

1

6 4 2

A27389

1. Vent Plug

1 B9502091

Filter Element Housing Bolt O-ring Vent Plug

6.

7.

8.

9.

Spring Cover OFF Position ON Position

12. Loosen the vent plug on top of the cover. When air free hydraulic fluid comes out of the vent hole, tighten the vent plug. Clean all fluid from the filter housing.

123

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Template Name: OM_1_col Template Date: 1994_04_29

3

7

1.

2.

3.

4.

5.

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2. Release the air pressure from the hydraulic reservoir by loosening the vent plug on the top of the reservoir breather.

6. Use a clean cloth and clean out the filter housing.

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4. Remove the four cover bolts and remove the cover, O-ring and spring.

LUBRICATION / FILTERS / FLUIDS ___________________________________

Hydraulic Fluid Change Template Name: OM_1_col Template Date: 1994_04_29

Change the hydraulic fluid every 5000 hours of operation.

1. Release the air pressure from the reservoir and remove the fill plug.

(See page 120).

12. Loosen the left air bleed plug on top of the pump and pressurize the hydraulic reservoir with air from an outside source. When air free oil comes out of the plug hole, install the plug.

2. Remove the cover plate that is located under the hydraulic reservoir.

3. Using a pump, remove the fluid from the hydraulic reservoir. Have a container that has a capacity of 55.5U.S. gallons (210 litres).

2

1

3

4. Remove the drain plug to remove the remaining fluid from the reservoir.

B9502231

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5. Replace the suction filter, return filter, pilot filter, drain filter, and Nephron filter.

1. Right Air Bleed Plug on Pump 2. Left Air Bleed Plug on Pump 3. Engine

6. Install the reservoir drain plug.

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7. Put new hydraulic fluid into the reservoir. Raise the oil level up to a point between the two lines on the oil level sight gauge.

1

8. Install the reservoir fill cover plate.

IMPORTANT: Before you start the engine, it is very important that you bleed air from the hydraulic pump. Damage can occur to the pump if you do not follow these instructions.

RP95G112

1. Right Air Bleed Plug

9. Open the right engine access door.

2

10. Clean the top of the hydraulic pump and the two air bleed plugs with solvent.

11. Loosen the right air bleed plug on top of the pump and pressurize the hydraulic reservoir with air from an outside source. When air free oil comes out of the plug hole, install the plug. See the following photograph and illustrations.

RP95G112

1. Left Air Bleed Plug

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___________________________________ LUBRICATION / FILTERS / FLUIDS 15. Clean the area completely.

16. Loosen the bleed fitting on the top of the swing motor to bleed air from the swing motor.

17. Tighten the bleed fitting when air free oil comes out.

1

18. After the warm up procedure is complete, move each control slowly several times to remove any air in the system. Swing the upper structure evenly left to right two turns or more.

B9502230T

1. Fitting on top of Swing Drive Motor

20. Check the hydraulic oil level and add fluid as required. Check that there are no air bubbles in the hydraulic reservoir.

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19. Stop the engine and wait five minutes.

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13. Start the engine and run at idle speed. Do not swing the upper structure.

A27356

1. Fitting on top of Swing Drive Motor 14. Loosen the fitting on top of the swing drive motor. When air free oil comes out of the fitting, tighten the fitting.

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Template Name: OM_1_col Template Date: 1994_04_29

1

LUBRICATION / FILTERS / FLUIDS ___________________________________

AUXILIARY HYDRAULIC ATTACHMENTS Template Name: OM_1_col Template Date: 1994_04_29

Oil Change And Filter Replacement Intervals When using the auxiliary hydraulic attachments, hydraulic fluid deteriorates and is contaminated faster than when you dig with a bucket.

The normal maintenance interval should be shortened according to the graph below depending on the percent of auxiliary hydraulic usage.

Check the hoses, tubes, plugs, connectors and fittings each day for oil leaks. Also check the mounting bolts and nuts for looseness. Repair, replace, or tighten as required.

100%

2

80%

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60%

1

40% 20% 0 0

500

1000

1500

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2000 2500 3000 3500 Operating Time of Hammer Average Operation of Auxiliary Hydraulic Percent (%)

1. Filter Element Replacement Interval

4000

4500

5000

2. Hydraulic Oil Change Interval

Auxiliary Return Filter 3 1 1

2 4 B9502071

B9502038

1. Auxiliary Return Filter

1.

2.

3.

4.

Filter Element Housing Seal Drain Plug

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SWING GEARBOX Service Specifications Every 250 hours of operation ..................................................................Check oil level Every 1000 hours of operation ......................................................................Change oil NOTE: Change the oil after the first 250 hours of operation if the machine is new or the swing gearbox has been replaced or overhauled.

Refill capacity ......................................................................... 5.5 U.S. gallons (21 litres) Type of oil ...............API GL-4, SAE 90 gear lubricant or Case 135H EP gear lubricant Type of grease ...........................................................................No. 2 EP lithium grease

Oil Level

1 2

The dipstick is located behind the base of the boom mounting ears. The oil level must be on the lower part of the dipstick that has the crosshatch marks. Check the oil level with the engine stopped.

3 1

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Check the oil level of the swing gearbox every 250 hours of operation.

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___________________________________ LUBRICATION / FILTERS / FLUIDS

1. Have a container that will hold 6 gallons (22 liters).

A27356

1. Oil Level Dipstick

Oil Change Change the oil for the swing gearbox every 1000 hours of operation. If possible, drain the swing gearbox when the oil is warm from operation.

2. Remove the drain plug and drain the oil.

3. Install the drain plug and put new oil into the gearbox.

4. Check the oil level with the dipstick.

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Template Name: OM_1_col Template Date: 1994_04_29

B9502083

1. Crosshatch Marks on the Oil Level Dipstick 2. Dipstick Installed 3. Oil Drain

LUBRICATION / FILTERS / FLUIDS ___________________________________

Template Name: OM_1_col Template Date: 1994_04_29

FINAL DRIVE GEARBOXES Service Specifications Every 250 hours of operation .................................................................. Check oil level Every 1000 hours of operation ...................................................................... Change oil NOTE: Change the oil after the first 250 hours of operation if the machine is new or the final drive gearbox has been replaced or overhauled.

Refill capacity (each side) ........................................................1.8 U.S. gallons (7 litres) Type of oil............................ API GL-4, SAE 90 gear lube or Case 135H EP gear lube

Oil Level

Oil Change

Check the oil level on each side every 250 hours of operation.

Change the oil of both final drive gearboxes every 1000 hours of operation. Drain the oil when the oil is still warm from operation.

1. Park the machine on a level surface.

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2. Drive forward or backward until the oil drain plug is at the bottom.

1. Park the machine on a level surface.

2. Drive the machine forward or backward until the oil drain plug is on the bottom.

1

3. Have a container that holds 4 U.S. gallons (15 litres).

2

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4. Remove the oil level, oil filler, and oil drain plugs.

3

5. After all the oil has been drained, use Teflon tape on the plug threads and install the oil drain plug.

B9240124

1. Oil Filler Plug 2. Oil Level Plug 3. Oil Drain Plug 3. Remove the oil level plug. The oil level must be up to the bottom of the plug hole. Add oil as required. Use Teflon tape on the plug threads and install the plug.

6. Put new oil into the final drive gearbox. Make sure the oil level is up to the bottom of the oil level plug hole.

7. Use Teflon tape on the plug threads and install the oil level plug and oil filler plug.

8. Change the oil of the final drive gearbox on the other side.

4. Check the oil level of the other side.

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130 130 130 130 131 131 131 132 132 133 133 133 134 134 135 136 137 138 139 139 139 140 140 141 142

Template Name: OM_1_col Template Date: 1994_04_29

DRIVE BELTS...........................................................................................................

Alternator and air conditioning compresor drive belts ...........................................

Checking drive belt tension..................................................................................

Adjusting drive belt tension ..................................................................................

Water pump drive belt ............................................................................................

Checking drive belt tension..................................................................................

Adjusting drive belt tension ..................................................................................

AIR PRESSURE RESERVOIR................................................................................

WINDSHIELD WASHER RESERVOIR...................................................................

HYDRAULIC SYSTEM ACCUMULATOR ...............................................................

Checking the accumulator......................................................................................

Releasing accumulator pressure ...........................................................................

TRACKS....................................................................................................................

Checking track tension ...........................................................................................

To tighten the track chain.....................................................................................

To loosen the track chain...................................................................................

TRACK SHOE BOLTS .............................................................................................

BUCKET INSTALLATION.........................................................................................

FIRE EXTINGUISHER .............................................................................................

Type of fire extinguisher .........................................................................................

Inspection and care ................................................................................................

SEAT BELT ...............................................................................................................

PLASTIC AND RESIN PARTS.................................................................................

WELDING ON THE MACHINE................................................................................

NOTES......................................................................................................................

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MAINTENANCE AND ADJUSTMENT

129

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MAINTENANCE AND ADJUSTMENTS_________________________________

DRIVE BELTS Template Name: OM_1_col Template Date: 1994_04_29

!

WARNING: Rotating belts. Contact with rotating belts can cause serious injury or death. Always stop the engine before working in this area.

SA109

Check the tension of the three drive belts every 10 hours of operation or one time each day.

2. Measure the belt deflection. When correctly adjusted, the belt deflection is 3/8 to 9/16 inches (10 to 15 mm).

NOTE: If you replace the drive belts, check the tension after the first 30 minutes of operation. Then, check the belt tension every 10 hours of operation or one time each day.

1

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Replace the drive belts as a set if you see cuts, cracks, loose cords, grease, oil, or twisting.

Alternator and Air Conditioning Compressor Drive Belts

B9502079

1. 3.8 to 9/16 inch (10 to 15 mm) Deflection

Adjusting Drive Belt Tension

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1. Loosen the mounting bolt and adjusting bolt.

1 2

2. Rotate the alternator away from the engine and tighten the adjusting bolt when the belt tension is correct.

1 A27382

1. Adjusting Bolt 2. Mounting Bolt

Checking Drive Belt Tension 1. Push down on both drive belts between the alternator pulley and the upper engine pulley. Use a force of 20 pounds (9 kg).

2 B9502078

1. Adjusting Bolt 2. Mounting Bolt

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_________________________________ MAINTENANCE AND ADJUSTMENTS

Water Pump Drive Belt

1. Push down on the drive belt between the water pump pulley and the upper engine pulley. Use a force of 20 pounds (9 kg).

2

2. Measure the belt deflection. When correctly adjusted, the belt deflection is 3/8 to 9/16 inch (10 to 15 mm).

Adjusting Drive Belt Tension

1 B923485

1. Idler Pulley Adjusting Nut 2. Adjusting Bolt

2. Adjust the belt by turning the adjusting bolt. Turn in to tighten or turn out to loosen. When the belt is adjusted correctly, tighten the idler pulley adjusting nut.

1

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1. Loosen the idler pulley adjusting nut.

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Checking Drive Belt Tension

B9502079

Template Name: OM_1_col Template Date: 1994_04_29

1. 3/8 to 9/16 inch (10 to 15 mm) Deflection

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MAINTENANCE AND ADJUSTMENTS_________________________________

AIR PRESSURE RESERVOIR Template Name: OM_1_col Template Date: 1994_04_29

Drain water from the air pressure reservoir every 50 hours of operation.

1. Open the battery compartment door.

2. Turn the drain valve on the bottom of the air pressure reservoir 90 degrees to theOPEN position and remove all water.

3. Turn the drain valve 90 degrees again to the OFF position.

2

1

4. Close the battery compartment door.

RP95G113

1. Drain Valve 2. Air Pressure Reservoir TRIM THIS EDGE

WINDSHIELD WASHER RESERVOIR The windshield washer reservoir is located on the right side of the machine inside the front access door. To add fluid, pull the cap up.

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IMPORTANT: When the temperature of the outside air is below freezing, 32°F (0°C) and below, use an antifreeze type washer solution.

1

RP95G107

1. Windshield Washer Reservoir

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_________________________________ MAINTENANCE AND ADJUSTMENTS

7. Make sure the Gate Lock Control lever is pushed down to the OPERATING position.

8. Use the boom control lever and lower the boom a short distance.

9. Repeat this procedure at least six times. If the boom moves down three times or more, the accumulator is good. If the boom moves down less than two times, replace the accumulator.

1

Releasing Accumulator Pressure RP95G103

1. Accumulator

Checking The Accumulator

Before you service or disconnect any component, line, hose, etc., in the hydraulic system, release the pressure of the accumulator.

1. Clear the area of all persons and do this test in an open area.

1. With the boom lowered and the bucket or attachment on the ground, stop the engine.

2. Start the engine and raise the boom and arm to maximum height.

2. Turn the key switch to ON position.

3. Stop the engine.

3. Make sure the Control Lock button is in the OFF position.

4. Turn the key switch to ON position, but do not start the engine.

4. Make sure the left control console is down to the OPERATING position.

5. Make sure the Control Lock button is in the OFF position.

6. Make sure the left control console is down to the OPERATING position.

5. Make sure the Gate Lock Control lever is pushed down to the OPERATING position.

6. Actuate each equipment control lever in each direction ten times.

7. Turn the key switch to OFF position.

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Template Name: OM_1_col Template Date: 1994_04_29

The accumulator in this machine allows you to lower the arm and boom to the ground if the engine stops running during operation.

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!

WARNING: The accumulator on this machine contains highly pressurized nitrogen gas. If the accumulator system does not function correctly, replace the accumulator. Do Not attempt to repair the accumulator only install a new one. Injury or death can result if you do not follow these instructions and the instructions that follow.

SA142

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HYDRAULIC SYSTEM ACCUMULATOR

MAINTENANCE AND ADJUSTMENTS_________________________________

TRACKS Template Name: OM_1_col Template Date: 1994_04_29

1

2

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RP95G123X

1. Bottom of Track Frame 2. Top of Track Shoe

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Checking Track Tension IMPORTANT: When operating in mud, snow, etc., material will stick to the track parts and cause the tracks to become too tight. Always readjust the track tension after a short period of time when operating in these conditions.Tracks that are too tight reduce the life of the undercarriage parts, especially the track bushings and sprockets.

1. Park the machine on a flat hard surface. Rotate the upper structure of the machine to the side you want to check.

2. Position the bucket on the ground about 5 feet from the tracks and raise that side of the machine so the track shoes are not touching the ground.

!

WARNING: Do not put your feet or any part of your body under the tracks of the machine when the tracks are raised above the ground. Injury can result if the machine is accidentally lowered back to the ground.

SA158

3. Do not clean the tracks before you measure track tension. If you have been operating the machine in packing conditions, leave the material on the component parts when you check or adjust the track tension. If you check and adjust clean tracks and go back to the same packing conditions, your track chains will be too tight after a short period of operation.

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_________________________________ MAINTENANCE AND ADJUSTMENTS

To Tighten the Track Chain 1. Clean the grease fitting for the track adjustment cylinder.

3 2 B9409058

1. Bottom of Track Frame 2. Top of Track Shoe 3. 11 to 11.8 inches (280 to 300 mm)

A27394

1. Grease Fitting for Track Adjustment

5. If you must adjust the track tension, see the two following topics.

NOTE: When you finish a job, always clean the tracks and readjust the track tension.

2. Pump grease into the track adjustment cylinder until the track tension is correct.

3. Check and adjust the other side.

WARNING: High pressure grease. Grease injected into your skin can cause severe injury or death. Wear heavy gloves and face protection when working in this area. If grease is injected into your skin, see a doctor immediately.

SA132

!

WARNING: The check valve can come out of the adjustment cylinder with extreme force and you can be injured. To loosen the track chain, loosen the check valve slowly a small amount to allow grease to flow from the adjustment cylinder.

SA133

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Template Name: OM_1_col Template Date: 1994_04_29

!

1

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1

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4. Measure the distance between the bottom center of the track frame to the track shoe. This measurement must be from 11 to 11.8 inches (280 to 300 mm).

MAINTENANCE AND ADJUSTMENTS_________________________________ To Loosen the Track Chain

Template Name: OM_1_col Template Date: 1994_04_29

1. Use a deep socket and slowly loosen the check valve until grease flows from the adjustment cylinder. Grease will flow from a groove in the check valve. DO NOT REMOVE the check valve. The grease in the adjustment cylinder is highly pressurized. Do not remove the check valve mounting bracket.

2. When the track tension is correct, tighten the check valve.

3. Clean the grease from the check valve.

4. Start the engine and lower the track to the ground.

5. Check and adjust the tension on the opposite track using the same procedure.

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1 A27393

1. Deep Socket on the Check Valve

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!

WARNING: High pressure grease. Grease injected into your skin can cause severe injury or death. Wear heavy gloves and face protection when working in this area. If grease is injected into your skin, see a doctor immediately.

SA132

!

WARNING: The check valve can come out of the adjustment cylinder with extreme force and you can be injured. To loosen the track chain, loosen the check valve slowly by a small amount to allow grease to flow from the adjustment cylinder.

SA133

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_________________________________ MAINTENANCE AND ADJUSTMENTS

Template Name: OM_1_col Template Date: 1994_04_29

A27414

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Check the torque of the track shoe bolts periodically. Tighten the track shoe bolts to a torque of 555 to 685 pound-feet (755 to 930 Nm).

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TRACK SHOE BOLTS

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MAINTENANCE AND ADJUSTMENTS_________________________________

BUCKET INSTALLATION Template Name: OM_1_col Template Date: 1994_04_29

1. Install four new O-rings in the bushings grooves of the bucket.

4. Use the shim pack as a feeler gauge and determine the number of shims that will fit in the gap (remove shims from the shim pack).

1

5. Install the shim pack and end cap.

6. As you tighten the end cap bolts, the inner bushing is moved next to the arm and the gap is eliminated.

1 1 1 B9240128W

NOTE: The inner bushing has a dowel pin that prevents the bushing from turning. The end cap has a hole on the inside surface. Make sure the dowel pin is in this hole when you install the end cap.

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1. O-rings

7. Push the four O-rings into the gap between the members.

2. Install the two bucket pins.

8. Lubricate the pins.

3

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4 2

3

3

1 A24680

1.

2.

3.

4.

End Cap Shim Pack O-rings Retaining Pin

3. Check the gap between the boom and the bucket bushing. If there is a gap, remove the end cap and shim pack.

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_________________________________ MAINTENANCE AND ADJUSTMENTS

Inspection and Care

It is recommended that you have a fire extinguisher on your machine. The fire extinguisher shown below is available from your Case dealer and can be installed on the machine.

EVERY MONTH: It is recommended that you inspect the fire extinguisher once each month for damage and to insure that the gauge is working correctly.

ONCE EACH YEAR: Have the fire equipment representative inspect the fire extinguisher.

ONCE EVERY 12 YEARS: Have the fire equipment representative hydrostatically test your fire extinguisher.

B9409008

This dry chemical fire extinguisher (Case part number 549974C91) has a 5 pound capacity and is approved for class A, B, and C type fires. The operating temperature is from −65° to 120°F (−54° to 49°C).

A27369

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ONCE EVERY 6 YEARS: Have the dry chemical removed and refilled by a fire equipment representative.

Template Name: OM_1_col Template Date: 1994_04_29

Type of Fire Extinguisher

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FIRE EXTINGUISHER

MAINTENANCE AND ADJUSTMENTS_________________________________

SEAT BELT Template Name: OM_1_col Template Date: 1994_04_29

1. Check the seat belts for damage.

Replace all parts that are damaged.

2. Make sure the mounting bolts for the seat belts are tight.

3. Keep the seat belts clean. Wash the seat belts only in soap and water.

4. Do not put the seat belts in bleach or dye. This procedure can weaken the seat belt material.

B9240012W

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PLASTIC AND RESIN PARTS

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Avoid using gasoline, paint thinner, etc., when cleaning the Lexan windows, console, monitor, gauges, etc. Use only water, mild soap, and a soft cloth when you clean these parts.

Using gasoline, thinners, etc., can cause discoloration, cracking, or deformation of the part being cleaned.

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_________________________________ MAINTENANCE AND ADJUSTMENTS

To prevent damage to the machine when welding: 1. Disconnect the batteries, computer and alternator before you start to weld.

2. When welding on the tracks, connect the welder ground cable to the part being welded. This prevents damage to the track bushings and pins.

4. When welding on the upper or lower parts of the machine, always connect the welder ground to the part being welded. This prevents damage to the swing bearings.

WARNING: Unauthorized modifications to this machine can cause injury or death. Do not make unauthorized modifications. See your Case dealer if you have any questions.

SA153

Template Name: OM_1_col Template Date: 1994_04_29

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!

3. Keep the welder ground cable no greater than three feet (1 m) from the weld area.

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WELDING ON THE MACHINE

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MAINTENANCE AND ADJUSTMENTS_________________________________

NOTES Template Name: OM_1_col Template Date: 1994_04_29

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144 144 144 144 145 145 145 146 146 146 147 148

Template Name: OM_1_col Template Date: 1994_04_29

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BATTERIES .............................................................................................................

Service specifications ............................................................................................

Battery service .......................................................................................................

Battery safety .........................................................................................................

Battery fluid level ....................................................................................................

Battery vents ..........................................................................................................

Cleaning the batteries ............................................................................................

FUSES .....................................................................................................................

Fuse box ................................................................................................................

Fuse box cover decal ............................................................................................

Engine pre-heat fuse .............................................................................................

NOTES .....................................................................................................................

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ELECTRICAL SYSTEM

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ELECTRICAL SYSTEM _____________________________________________

BATTERIES Template Name: OM_1_col Template Date: 1994_04_29

Service Specifications Every 250 hours ..........................................................Check fluid level for the batteries

Battery Service NOTE: The electrical system in this machine is 24 volts. Each battery is 12 volts.

Before you service the electrical system, always disconnect the battery ground (−) cables.

Do not run the engine with the battery cables disconnected or with the alternator wires disconnected.

Before using an electric welder, disconnect the alternator wires, computer, and battery cables. Always connect the welder ground onto the item being welded. Damage can occur if the current travels across bushings or bearings.

Do not use a steam cleaner to clean an alternator.

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Battery Safety

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!

WARNING: Before you service a battery, always wear face protection, protective gloves, and protective clothing. Battery acid or battery explosion can cause serious injuries.

SA046

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WARNING: Battery acid causes severe burns. Batteries contain sulfuric acid.

Avoid contact with skin, eyes or clothing. Antidote - EXTERNAL: flush with water. INTERNAL: drink large quantities of water or milk. Follow with milk of magnesia, beaten egg or vegetable oil. Call physician immediately. EYES: flush with water for 15 minutes and get prompt medical attention.

SA032

!

WARNING: When the battery electrolyte is frozen, the battery can explode if, (1) you try to charge the battery, or (2) you try to jump start and run the engine.

To prevent the battery electrolyte from freezing, try to keep the battery at full charge. If you do not follow these instructions, you or others in the area can be injured.

SA033

!

WARNING: Sparks or flame can cause hydrogen gas in a battery to explode.

To prevent an explosion, do the following: 1. When you disconnect the battery cables, always disconnect the negative (−) battery cable first.

2. When you connect the battery cables, always connect the negative (−) battery cable last.

3. Do not short circuit the battery posts with metal items.

SA034 4. Do not weld, grind, or smoke near a battery.

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RP95G114

1. Positive (+) Battery Terminals 2. Negative (−) Battery Terminals

3. Battery Vents

Battery Fluid Level

Cleaning the Batteries

Check the fluid level of the batteries every 250 hours of operation or if the BATTERY LEVEL message appears on the Systems Display Panel. If the fluid level is low, add clean or distilled water to each cell until the fluid level is at the split ring at the bottom of each cell opening.

Check the batteries regularly for dirt, corrosion and damage. Dirt mixed with electrolyte or moisture on the top of the batteries can cause a discharged condition in the batteries. Use one of the following methods to clean the batteries:

IMPORTANT: If the temperature is 32 °F (0 °C) or below and you have added water to the batteries, do the following: connect a battery charger to the batteries or run the engine for approximately two hours. This procedure is necessary to mix the water with the electrolyte.

Battery Vents

1. Use Case Battery Saver, part number M20376. Follow the instructions on the container. This cleaner does not require water.

2. Use baking soda or ammonia and flush the outside of the batteries with water. If you do not have Case Battery Saver, use other special cleaners to prevent corrosion on the battery terminals.

Keep the battery vents clean. Make sure the vents are not restricted.

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Template Name: OM_1_col Template Date: 1994_04_29

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_____________________________________________ ELECTRICAL SYSTEM

ELECTRICAL SYSTEM _____________________________________________

FUSES Template Name: OM_1_col Template Date: 1994_04_29

Fuse Box

Fuse Box Cover Decal

The fuses for this machine are located behind the operator’s seat. Remove the cover for access. The amperage and circuit are printed on the outside of the cover. See the following photographs for fuse location.

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1 A23955

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1. Fuse Box Cover 2. Fuse in Holder Slot

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BACK UP 10A

COMPUTER P. 15A

KEY SW. 10A

COMPUTER C. 10A

AIRCON., HEATER 20A

SHUT DOWN 15A

LAMP 15A

LEVER LOCK 10A

LAMP (SPARE) 15A

LUBRICATOR 10A

LAMP (SPARE) 15A

WARNING, BEACON 10A

LAMP (SPARE) 15A

OIL PUMP 20A

WIPER, WASHER 10A

CONDENSER MOTOR 15A

HORN, ROOM LAMP 10A

SPARE 10A

RADIO, LIGHTER 10A

SPARE 10A

A23902

1. Fuse Box

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A23901

1. Fuse Cover 2. Extra Fuses

IMPORTANT: When replacing a fuse, always turn the key switch to OFF and replace the old fuse with a new fuse of the same amperage rating. See the Service Manual for this machine or your Case dealer if you have any questions.

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Engine Pre-Heat Fuse The engine pre-heat relay has a fuse. If the Pre-Heat message does not appear when the key switch is in the ON/Pre-Heat position, check the fuse.

If the fuse is bad, check for the problem before you replace the fuse. Also, always disconnect the battery negative cable before you replace the fuse.

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1. Fuse 2. Engine Pre-Heater Relay

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_____________________________________________ ELECTRICAL SYSTEM

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ELECTRICAL SYSTEM _____________________________________________

NOTES Template Name: OM_1_col Template Date: 1994_04_29

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150 152 154 154 154 154 154 155 156 157 158 159 160 161 162 163 164 164 165 166 166

Template Name: OM_1_col Template Date: 1994_04_29

DIMENSIONS ..........................................................................................................

OPERATING DATA ..................................................................................................

ENGINE DATA .........................................................................................................

WEIGHTS ................................................................................................................

Operating weight ....................................................................................................

Standard machine ...............................................................................................

Weights of component parts ...............................................................................

LIFTING CAPACITIES .............................................................................................

8 ft 3 in (2.5 m) arm - fine mode ............................................................................

8 ft 3 in (2.5 m) arm - standard mode ...................................................................

11 ft (3.36 m) arm - fine mode ...............................................................................

11 ft (3.36 m) arm - standard mode ......................................................................

13 ft 1 in (4.0 m) arm - fine mode ..........................................................................

13 ft 1 in (4.0 m) arm - standard mode .................................................................

17 ft 8 in (5.4 m) arm - fine mode ..........................................................................

17 ft 8 in (5.4 m) arm - standard mode .................................................................

BOLT TORQUES ....................................................................................................

Special bolt torques ...............................................................................................

Standard bolt torques ............................................................................................

BUCKETS ................................................................................................................

Central Fabricators ................................................................................................

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SPECIFICATIONS

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SPECIFICATIONS _________________________________________________

DIMENSIONS Template Name: OM_1_col Template Date: 1994_04_29

NOTE: All specifications are taken in accordance with PCSA definitions or SAE Standards or Recommended Practices where applicable.

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A. Overall height of machine with attachment on the ground. with 11 ft 0 in (3.36 m) arm................................................ 11 ft 3 in (3.43 m) with 13 ft 1 in (4.00 m) arm................................................ 11 ft 4 in (3.46 m) with 17 ft 8 in (5.40 m) arm................................................ 15 ft 8 in (4.78 m) B. Overall length of machine in TRANSPORT position. with 11 ft 0 in (3.36 m) arm.............................................. 39 ft 2 in (11.95 m) with 13 ft 1 in (4.00 m) arm.............................................. 39 ft 3 in (11.96 m) with 17 ft 8 in (5.40 m) arm............................................ 38 ft 10 in (11.84 m) C. Length from swing pivot to end of arm - arm in TRANSPORT position with 11 ft 0 in (3.36 m) arm................................................ 27 ft 6 in (8.38 m) with 13 ft 1 in (4.00 m) arm................................................ 27 ft 6 in (8.38 m) with 17 ft 8 in (5.40 m) arm................................................ 27 ft 2 in (8.28 m) D. Tail swing radius .......................................................................11 ft 9 in (3.57 m) E. Length between centerlines of idler and drive sprocket ................... 4 ft (1.22 m) G. Clearance height of upper structure .......................................... 4 ft 5 in (1.35 m) H. Overall width of upper structure .............................................. 9 ft 10 in (2.99 m) J. Overall width of upper structure, including catwalk ..................11 ft 10 in (3.6 m) K. Width of each catwalk ................................................................. 12 in (305 mm) L. Height to top of cab ............................................................... 10 ft 10 in (3.30 m) M. Minimum ground clearance ................................................... 1 ft 10 in (550 mm)

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F. Track overall length.................................................................... 7 ft 4 in (2.24 m)

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_________________________________________________ SPECIFICATIONS

N. Track overall width - with 31.5 in (800 mm) shoes ......................... 12 ft (3.65 m) P. Track gauge ...................................................................................... 9 ft (2.74 m)

Template Name: OM_1_col Template Date: 1994_04_29

Q. Standard track plate width........................................................ 35.8 in (910 mm)

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SPECIFICATIONS _________________________________________________

OPERATING DATA

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ARM 13 ft 1in (4.00 m)

(ARM 17 ft 8in (5.38 m)

A. Maximum digging radius .................. 39 ft 2in (11.93 m)

40 ft 11in (12.47 m)

45 ft 2in (13.76 m)

B. Digging radius at ground line ........... 38 ft 5in (11.70 m)

40 ft 3in (12.26 m)

44 ft 6in (13.56 m)

C. Maximum digging depth .................. 25 ft 6in (7.77 m)

27 ft 7in (8.40 m)

32 ft 2in (9.80 m)

D. Digging depth with 8 ft (2.44 m) flat bottom .......24 ft 11in (7.6 m)

27 ft 1in (8.26 m)

31 ft 9in (9.68 m)

E. Maximum dump height..................... 25 ft 4in (7.72 m)

25 ft 10in (7.87 m)

27 ft 4in (8.33 m)

F. Overall height, maximum.................. 36 ft 1in (11.0 m)

36 ft 7in (11.15 m)

38 ft 1in (11.61 m)

G. Bucket rotation ....................... 182.0 degrees 182.0 degrees 182.0 degrees 16 ft 5in (5.00 m)

16 ft 9in (5.10 m)

J. Maximum vertical wall depth ............ 20 ft 8in (6.31 m)

22 ft 8in (6.90 m)

27 ft 4 in (8.33 m)

Template Name: OM_1_col Template Date: 1994_04_29

H. Minimum swing radius..................... 16 ft 3 in (4.96 m)

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ARM 11 ft 0in (3.36 m)

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_________________________________________________ SPECIFICATIONS

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SPECIFICATIONS _________________________________________________

ENGINE DATA Template Name: OM_1_col Template Date: 1994_04_29

Make and model .......................................................................... Mitsubishi 6D22T Firing order ........................................................................................... 1-5-3-6-2-4 Air induction ......................................................................................Turbocharged Bore and stroke ...............................................5.12 x 5.51 inches (130 x 140 mm) Displacement ...................................................................... 680 cu in (11.15 litres) Horsepower - rated, SAE net ................. 289 at 2000rpm (215 kW at 2000 r/min) Engine speeds Full throttle - full load ............................................................................. 1 650 rpm Idle speed ..................................................................................................890 rpm Electrical system System voltage .......................................................................................... 24 volts Batteries ..................................................................... (2) 12 volt, 170 ampere Alternator ................................................................................................40 ampere TRIM THIS EDGE

WEIGHTS Operating Weight Standard Machine

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Operating weight of machine taken with 35” (900 mm) track shoes, 2904 lb (1320 kg) bucket, 175 lb (79 kg) operator, full fuel and standard equipment.

With 8 ft 3 in (2.5 m) arm .......................................................98 967 lb (44 985 kg) With 11 ft (3.36 m) arm ..........................................................99 324 lb (45 147 kg) With 1 ft 1 in (4.00 m) arm .....................................................99 950 lb (45 431 kg) With 17 ft 8 in (5.4 m) arm ...................................................100 969 lb (45 895 kg)

Weights of Component Parts Rear counterweight - standard machine ..................................19 065 lb (8 665 kg) 8 ft 3 in (2.5 m) arm bare ...........................................................4 383 lb (1 992 kg) 11 ft 0 in (3.36 m) arm, bare.......................................................4 740 lb (2 154 kg) 13 ft 1 in (4.00 m) arm, bare ......................................................5 245 lb (2 384 kg) 1 ft 8 in (5.4 m) arm, bare ..........................................................6 385 lb (2 902 kg) Buckets ............................................................................................. See page 166

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_________________________________________________ SPECIFICATIONS

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2 B9408252

1.

2.

3.

4.

5.

Load (Lift) Point Height Load (Lift) Point Radius Swing Pivot Ground Line Load (Lift) Point on Bucket

1. Lifting capacities shown should not b e e x c e e d e d . We i g h t o f a l l accessories must be deducted from the lifting capacity charts.

2. Lifting capacities are in compliance with SAE J1097, and JIS10567.

4. Lifting capacities shown do not exceed 75% of minimum tipping loads or 87% of hydraulic capacities.

Capacities marked with asterisk (*) are limited by hydraulic capacities.

5. Least stable position is over the side.

3. Lifting capacities are based on machine standing level on firm, uniform supporting surface. User must make allowances for job conditions such as soft or uneven ground, sudden stopping of loads, or other unfavorable job conditions.

6. Operator should be fully acquainted with the Operator’s Manual and Case Safety Manual.

7. Capacities apply only to machine as originally manufactured and normally equipped by Case Corporation.

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LIFTING CAPACITIES

SPECIFICATIONS _________________________________________________

8 ft 3 in (2.5 m) Arm - Fine Mode Template Name: OM_1_col Template Date: 1994_04_29

Includes 3280 lb (1488 kg) bucket and 19100 lb (8662 kg) counterweight.

Boom hoist cylinders with 6.3 in (1.9 m) bore and 23 ft 4 in (7.1 m) boom.

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Load (Lift) Point Height 25 ft (7.6 m) 20 ft (6.1 m) 15 ft (4.6 m) 10 ft (3.0 m) 5 ft (1.5 m) Ground Level − 5 ft (−1.5 m) −10 ft (−3.0 m) −15 ft (−4.6 m) −20 ft (−6.1 m)

Load Radius 10 ft (3.0 m) 15 ft (4.6 m) 20 ft (6.1 m) 25 ft (7.6 m) 30 ft (9.1 m) 35 ft (10.7 m)

38 867 lb* (17 667 kg*) 37 913 lb* (17 233 kg*) 28 267 lb* (12 849 kg*) 36 389 lb* (16 540 kg*) 36 471 lb* 45 479 lb* (16 578 kg*) (20 672 kg*) 48 587 lb* 40 435 lb* (22 085 kg*) (18 380 kg*) 39 706 lb* 32 488 lb* (18 048 kg*) (14 767 kg*)

28 875 lb* (13 125 kg*) 32 624 lb* (14 829 kg*) 35 425 lb* (16 102 kg*) 35 765 lb* (16 257 kg*) 34 621 lb* (15 737 kg*) 31 501 lb* (14 318 kg*) 25 471 lb* (11 578 kg*)

21 892 lb* ( 9 951 kg*) 23 619 lb* (10 736 kg*) 25 512 lb* (11 596 kg*) 25 902 lb* (11 774 kg*) 26 531 lb* (12 060 kg*) 26 323 lb (11 965 kg) 24 483 lb* (11 129 kg*)

20 666 lb* (9 394 kg*) 20 916 lb* (9 507 kg*) 20 404 lb* (9 275 kg*) 20 067 lb (9 121 kg) 20 023 lb (9 101 kg*)

Maximum 13 387* at 31.9 ft (6 085* at 9.7 m) 13 279* at 34.3 ft (6 036* at 10.4 m) 13 505* at 35.6 ft (6 138* at 10.8 m) 14 051* at 36.1 ft (6 387* at 11 m) 14 963* at 35.8 ft (6 801* at 10.9 m) 16 222 at 34.6 ft (7 374 at 10.5 m) 17 431* at 32.5ft (7 923* at 9.9 m) 14 772* at 29.1ft (6 715* at 8.9 m)

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OVER SIDE Load (Lift) Point Height 25 ft (7.6 m) 20 ft (6.1 m) 15 ft (4.6 m) 10 ft (3.0 m) 5 ft (1.5 m) Ground Level − 5 ft (−1.5 m) −10 ft (−3.0 m) −15 ft (−4.6 m) −20 ft (−6.1 m)

Load Radius 10 ft (3.0 m) 15 ft (4.6 m) 20 ft (6.1 m) 25 ft (7.6 m) 30 ft (9.1 m) 35 ft (10.7 m)

38 867 lb* (17 667 kg*) 36 222 lb (6 465 kg) 28 267 lb* (12 849 kg*) 33 809 lb (15 368 kg) 36 471 lb* 35 223 lb (16 578 kg*) (16 010 kg) 48 587 lb* 35 963 lb (22 085 kg*) (16 347 kg) 39 706 lb* 32 448 lb* (18 048 kg*) (14 749 kg*)

26 081 lb (11 855 kg) 24 182 lb (10 992 kg) 22 774 lb (10 352 kg) 22 088 lb (10 040 kg) 22 031 lb (10 014 kg) 22 332 lb (10 151 kg) 23 032 lb (10 469 kg)

19 133 lb (8 697 kg) 18 267 lb (8 303 kg) 17 278 lb (7 854 kg) 16 435 lb (7 470 kg) 15 901 lb (7 228 kg) 15 716 lb (7 144 kg) 15 908 lb (7 231 kg)

13 363 lb (6 074 kg) 12 878 lb (5 854 kg) 12 410 lb (5 641 kg) 12 102 lb (5 501 kg) 12 062 lb (5 483 kg)

* Capacities are limited by hydraulic capacities.

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Maximum 12 836 at 31.9 ft (5 835 at 9.7 m) 10 927 at 34.3 ft (4 967 at 10.4 m) 9 865 at 35.6 ft (4 484 at 10.8 m) 9 361at 36.1 ft (4 255 at 11.0 m) 9 323 at 35.8 ft (4 238 at 10.9 m) 9 779 at 34.6 ft (4 445 at 10.5 m) 10 910 at 32.5 ft (4 959 at 9.9 m) 13 257 at 29.1 ft (6 026 at 8.9 m)

_________________________________________________ SPECIFICATIONS

Includes 3280 lb (1488 kg) bucket and 19100 lb (8662 kg) counterweight.

Boom hoist cylinders with 6.3 in (1.9 m) bore and 23 ft 4 in (7.1 m) boom.

OVER END Load Radius 10 ft (3.0 m) 15 ft (4.6 m) 20 ft (6.1 m) 25 ft (7.6 m) 30 ft (9.1 m) 35 ft (10.7 m)

34 930 lb* (15 877 kg*) 37 920 lb* (17 236 kg*) 28 270 lb* (12 850 kg*) 36 390 lb* (16 540 kg*) 36 470 lb* 40 270 lb* (16 577 kg*) (18 305 kg*) 44 790 lb* 35 700 lb* (20 359 kg*) (16 227 kg*) 34 690 lb* 28 460 lb* (15 768 kg*) (12 936 kg*)

25 630 lb* (11 650 kg*) 28 940 lb* (13 154 kg*) 31 400 lb* (14 273 kg*) 31 670 lb* (14 395 kg*) 30 600 lb* (13 909 kg*) 27 760 lb* (12 618 kg*) 22 300 lb* (10 136 kg*)

19 380 lb* (8 809 kg*) 20 890 lb* 18 210 lb* (9 495 kg*) (8 277 kg*) 22 540 lb* 18 940 lb* (10 245 kg*) (8 609 kg*) 23 780 lb* 19 490 lb* (10 809 kg*) (98 859 kg*) 24 330 lb* 19 540 lb* (11 059 kg*) (8 882 kg*) 23 750 lb* 18 630 lb* (10 795 kg*) (8 468 kg*) 21 500 lb* (9 773 kg*)

Maximum 13 387* at 31.9 ft (6 085* at 9.7 m) 13590* at 34.3 ft (6 177* at 10.4 m) 13 840* at 35.6 ft (6 291* at 10.8 m) 14 420* at 36.1 ft (6 555* at 11 m) 15 370* at 35.8 ft (6 986* at 10.9 m) 15 660* at 34.6 ft (7 118* at 10.5 m) 15 260* at 32.5ft (6 936* at 9.9 m) 14 000* at 29.1ft (6 364* at 8.9 m)

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Load (Lift) Point Height 25 ft (7.6 m) 20 ft (6.1 m) 15 ft (4.6 m) 10 ft (3.0 m) 5 ft (1.5 m) Ground Level − 5 ft (−1.5 m) −10 ft (−3.0 m) −15 ft (−4.6 m) −20 ft (−6.1 m)

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8 ft 3 in (2.5 m) Arm - Standard Mode

OVER SIDE Load Radius 10 ft (3.0 m) 15 ft (4.6 m) 20 ft (6.1 m) 25 ft (7.6 m) 30 ft (9.1 m) 35 ft (10.7 m)

34 930 lb* (15 877 kg*) 36 220 lb (16 464 kg) 28 270 lb* (12 850 kg*) 33 810 lb (15 368 kg) 36 470 lb* 35 220 lb (16 577 kg*) (16 009 kg) 44 790 lb* 35 080 lb (20 359 kg*) (15 945 kg) 34 690 lb* 28 460 lb* (15 768 kg*) (12 936 kg*)

25 520 lb (11 600 kg) 24 180 lb (10 991 kg) 22 770 lb (10 350 kg) 22 090 lb (10 040 kg) 22 030 lb (10 014 kg) 22 330 lb (10 150 kg) 22 300 lb (10 136 kg)

19 060 lb (8 664 kg) 18 270 lb (8 305 kg) 17 280 lb (7 855 kg) 16 430 lb (7 468 kg) 15 900 lb (7 227 kg) 15 720 lb (7 145 kg) 15 910 lb (7 232 kg)

13 360 lb (6 073 kg) 12 880 lb (5 855 kg) 12 410 lb (5 641 kg) 12 100 lb (5 500 kg) 12 060 lb (5 482 kg)

* Capacities are limited by hydraulic capacities.

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Maximum 12 880 at 31.9 ft (5 855 at 9.7 m) 10 960 at 34.3 ft (4 982 at 10.4 m) 9 890 at 35.6 ft (4 495 at 10.8 m) 9 380 at 36.1 ft (4 264 at 11 m) 9 340 at 35.8 ft (4 245 at 10.9m) 9 800 at 34.6 ft (4 455 at 10.5 m) 10 930 at 32.5 ft (4 968 at 9.9 m) 13 290 at 29.1 ft (6 041 at 8.9 m)

Template Name: OM_1_col Template Date: 1994_04_29

Load (Lift) Point Height 25 ft (7.6 m) 20 ft (6.1 m) 15 ft (4.6 m) 10 ft (3.0 m) 5 ft (1.5 m) Ground Level − 5 ft (−1.5 m) −10 ft (−3.0 m) −15 ft (−4.6 m) −20 ft (−6.1 m)

SPECIFICATIONS _________________________________________________

11 ft (3.36 m) Arm - Fine Mode Template Name: OM_1_col Template Date: 1994_04_29

Includes 3090 lb. (1402 kg) bucket and 19100 lb. (8662 kg) counterweight.

Boom hoist cylinders with 6.3 in (1.9 m) bore, 23 ft 4 in (7.1 m) boom.

OVER END

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Load (Lift) Point Height 25 ft (7.6 m) 20 ft (6.1 m) 15 ft (4.6 m) 10 ft (3.0 m) 5 ft (1.5 m) Ground Level − 5 ft (−1.5 m) −10 ft (−3.0 m) −15 ft (−4.6 m) −20 ft (−6.1 m)

Load Radius 10 ft (3.0 m) 15 ft (4.6 m) 20 ft (6.1 m) 25 ft (7.6 m) 30 ft (9.1 m) 35 ft (10.7 m)

19 910 lb* (9 050 kg*) 30 335 lb* (13 789 kg*) 42 303 lb* (19 229 kg*) 52 005 lb* (23 639 kg*) 36 808 lb* (16 731 kg*)

42 607 lb* (19 367 kg*) 47 413 lb* (21 551 kg*) 45 288 lb* (20 585 kg*) 48 382 lb* (21 992 kg*) 44 900 lb* (20 409 kg*) 38 808 lb* (17 640 kg*) 28 654 lb* (13 025 kg*)

26 275 lb* (11 943 kg*) 30 132 lb* (13 696 kg*) 33 969 lb* (15 440 kg*) 35 838 lb* (16 290 kg*) 35 729 lb* (16 240 kg*) 33 938 lb* (15 426 kg*) 29 788 lb* (13 540 kg*) 21 502 lb* (9 774 kg*)

20 153 lb* (9 160 kg*) 22 118 lb* (10 054 kg*) 24 360 lb* (11 073 kg*) 26 305 lb* (11 657 kg*) 27 561 lb* (12 528 kg*) 27 425 lb* (12 466 kg*) 26 425 lb* (12 011 kg*) 22 735 lb* (10 334 kg*)

18 552 lb* (8 433 kg*) 19 648 lb* (8 931 kg*) 20 814 lb* (9 641 kg*) 21 355 lb* (9 707 kg*) 20 949 lb (9 522 kg) 20 737 lb* (9 426 kg*) 20 541 lb* (9 337 kg*)

Maximum 10 101* at 34.2 ft (4.591 at 10.4 m) 10 053* at 36.4 ft (4 570* at 11 m) 10 260* at 37.7 ft (4 664* at 11.4 m) 10 718* at 38.1 ft (4 872* at 11.6 m) 11 466* at 37.8 ft (5 212* at 11.4 m) 12 605* at 36.8 ft (5 730* at 11.1 m) 14 345* at 34.8 ft (6 520* at 10.5 m) 16 764* at 31.8 ft (7 620* at 9.6 m) 11 911* at 27.3 ft (5 414* at 8.3 m)

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OVER SIDE Load (Lift) Point Height 25 ft (7.6 m) 20 ft (6.1 m) 15 ft (4.6 m) 10 ft (3.0 m) 5 ft (1.5 m) Ground Level − 5 ft (−1.5 m) −10 ft (−3.0 m) −15 ft (−4.6 m) −20 ft (−6.1 m)

Load Radius 10 ft (3.0 m) 15 ft (4.6 m) 20 ft (6.1 m) 25 ft (7.6 m) 30 ft (9.1 m) 35 ft (10.7 m)

19 910 lb* (9 050 kg*) 30 335 lb* (13 789 kg*) 42 303 lb* (19 229 kg*) 52 005 lb* (23 639 kg*) 36 808 lb* (16 731 kg*)

40 495 lb (18 407 kg) 37 831 lb (17 196 kg) 36 685 lb (16 675 kg) 36 843 lb (16 747 kg) 37 144 lb (16 884 kg) 37 477 lb (17 035 kg) 28 654 lb* (13 025 kg*)

26 275 lb* (11 943 kg*) 26 133 lb (11 879 kg) 24 700 lb (11 227 kg) 23 781 lb (10 810 kg) 23 404 lb (10 638 kg) 23 450 lb (10 659 kg) 23 827 lb (10 830 kg) 21 502 lb* (9 774 kg*)

19 993 lb (9 088 kg) 19 941 lb (9 064 kg) 18 542 lb (8 428 kg) 17 710 lb (8 050 kg) 17 103 lb (7 774 kg) 16 776 lb (7 625 kg) 16 752 lb (7 615 kg) 17 060 lb (7 755 kg)

14 641 lb (6 655 kg) 14 299 lb (6 500 kg) 13 819 lb (6 281 kg) 13 341 lb (6 064 kg) 12 970 lb (5 895 kg) 12 776 lb (5 807 kg) 12 832 lb (5 833 kg)

* Capacities are limited by hydraulic capacities.

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Maximum 10 101* at 34.2 ft (4 591* at 10.4 m) 10 053* at 36.4 ft (4 570* at 11 m) 9 620 at 37.7 ft (4 373 at 11.4 m) 9 195 at 38.1 ft (4 180 at 11.6 m) 9 149 at 37.8 ft (4 159 at 11.4 m) 9 501 at 36.8 ft (4 319 at 11.1) 10 373 at 34.8 ft (4 715 at 10.5 m) 12 094 at 31.8 ft (5 497 at 9.6 m) 11 911* at 27.3 ft (5 414* at 8.3 m)

_________________________________________________ SPECIFICATIONS

OVER END Load Radius 10 ft (3.0 m) 15 ft (4.6 m) 20 ft (6.1 m) 25 ft (7.6 m) 30 ft (9.1 m) 35 ft (10.7 m)

21 200 lb* (9 636 kg*) 32 220 lb* (14 645 kg*) 44 870 lb* (20 395 kg*) 45 290 lb* (20 586 kg*) 31 570 lb* (14 350 kg*)

37 920 lb* (17 236 kg*) 42 010 lb* (19 095 kg*) 43 480 lb* (19 764 kg*) 42 500 lb* (19 318 kg*) 39 330 lb* (17 877 kg*) 33 820 lb* (15 373 kg*) 24 650 lb* (11 205 kg*)

23 160 lb* (10 527 kg*) 26 510 lb* (12 050 kg*) 29 860 lb* (13 573 kg*) 31 450 lb* (14 295 kg*) 31 310 lb* (14 232 kg*) 29 660 lb* (13 482 kg*) 25 890 lb* (11 768 kg*) 18 410 lb* (8 368 kg*)

17 700 lb* (8 045 kg*) 19 390 lb* (8 814 kg*) 21 320 lb* (9 691 kg*) 22 990 lb* (10 450 kg*) 24 090 lb* (10 950 kg*) 24 200 lb* (11 000 kg*) 22 990 lb* (10 450 kg*) 19 650 lb* (8 932 kg*)

16 370 lb* (7 441 kg*) 17 140 lb* (7 791 kg*) 18 140 lb* (8 245 kg*) 19 020 lb* (8 645 kg*) 19 490 lb* (8 859 kg*) 19 330 lb* (8 786 kg*) 17 760 lb* (8 073 kg*)

Maximum 11 660* at 34.2 ft (5 300at 10.4 m) 11 610* at 36.4 ft (5 277* at 11 m) 11 050* at 37.7 ft (5 023* at 11.4 m) 12 360* at 38.1 ft (5 618* at 11.6 m) 13 200* at 37.8 ft (6 000* at 11.4 m) 14 470* at 36.8 ft (6 577* at 11.1 m) 14 860* at 34.8 ft (6 755* at 10.5 m) 14 380* at 31.8 ft (6 536* at 9.6 m) 11 910* at 27.3 ft (5 414* at 8.3 m)

TRIM THIS EDGE

Load (Lift) Point Height 25 ft (7.6 m) 20 ft (6.1 m) 15 ft (4.6 m) 10 ft (3.0 m) 5 ft (1.5 m) Ground Level − 5 ft (−1.5 m) −10 ft (−3.0 m) −15 ft (−4.6 m) −20 ft (−6.1 m)

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11 ft (3.36 m) Arm - Standard Mode Includes 3090 lb. (1402 kg) bucket and 19100 lb. (8662 kg) counterweight.

Boom hoist cylinders with 6.3 in(1.9 m) bore, 23 ft 4 in(7.1 m) boom.

OVER SIDE Load Radius 10 ft (3.0 m) 15 ft (4.6 m) 20 ft (6.1 m) 25 ft (7.6 m) 30 ft (9.1 m) 35 ft (10.7 m)

21 200 lb* (9 636 kg*) 32 220 lb* (14 645 kg*) 44 870 lb* (20 395 kg*) 45 290 lb* (20 586 kg*) 31 570 lb* (14 350 kg*)

37 680 lb* (17 127 kg*) 37 480 lb (17 036 kg) 36 310 lb (16 505 kg) 36 400 lb (16 545 kg) 36 710 lb (16 686 kg) 33 820 lb* (15 373 kg*) 24 650 lb* (11 205 kg*)

23 160 lb* (10 527 kg*) 26 000 lb (11 818 kg) 24 480 lb (11 127 kg) 23 510 lb (10 686 kg) 23 100 lb (10 500 kg) 23 150 lb (10 523 kg) 23 540 lb (10 700 kg) 18 410 lb*) (8 368 kg*)

17 700 lb* (8 045 kg*) 19 190 lb* (8 723 kg*) 18 420 lb (8 372 kg) 17 540 lb (7 973 kg) 16 900 lb (7 682 kg) 16 550 lb (7 523 kg) 16 520 lb (7 509 kg) 16 840 lb (7 654 kg5)

14 560 lb (6 618 kg) 14 200 lb (6 455 kg) 13 690 lb (6 223 kg) 13 190 lb (5 995 kg) 12 790 lb (5 814 kg) 12 590 lb (5 723 kg) 12 640 lb (5 745 kg)

* Capacities are limited by hydraulic capacities.

159

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Maximum 11 660* at 34.2 ft (5 300* at 10.4 m) 10 350 at 36.4 ft (4 705* at 11 m) 9 500 at 37.7 ft (4 318 at 11.4 m) 9 060 at 38.1 ft (4 118 at 11.6 m) 9 010 at 37.8 ft (4 095 at 11.4 m) 9 350 at 36.8 ft (4 250 at 11.1) 10 210 at 34.8 ft (4 641 at 10.5 m) 11 930 at 31.8 ft (5 423 at 9.6 m) 11 910* at 27.3 ft (5 414* at 8.3 m)

Template Name: OM_1_col Template Date: 1994_04_29

Load (Lift) Point Height 25 ft (7.6 m) 20 ft (6.1 m) 15 ft (4.6 m) 10 ft (3.0 m) 5 ft (1.5 m) Ground Level − 5 ft (−1.5 m) −10 ft (−3.0 m) −15 ft (−4.6 m) −20 ft (−6.1 m)

SPECIFICATIONS _________________________________________________

13 ft 1 in (4.0 m) Arm - Fine Mode Template Name: OM_1_col Template Date: 1994_04_29

Includes 2905 lb. (1320 kg) bucket and 19100 lb. (8662 kg) counterweight.

Boom hoist cylinders with 6.3 in (1.9 m) bore, 23 ft 4 in(7.1 m) boom.

OVER END

TRIM THIS EDGE

Load (Lift) Point Height 25 ft (7.6 m) 20 ft (6.1 m) 15 ft (4.6 m) 10 ft (3.0 m) 5 ft (1.5 m) Ground Level − 5 ft (−1.5 m) −10 ft (−3.0 m) −15 ft (−4.6 m) −20 ft (−6.1 m)

Load Radius 10 ft (3.0 m) 15 ft (4.6 m) 20 ft (6.1 m) 25 ft (7.6 m) 30 ft (9.1 m) 35 ft (10.7 m)

26 848 lb* (12 204 kg*) 15 520 lb* (7 055 kg*) 22 085 lb* (10 039 kg*) 29 058 lb* (13 208 kg*) 38 376 lb* (17 444 kg*) 52 286 lb* (23 766 kg*) 44 314 lb* (20 143 kg*)

38 447 lb* (17 476 kg*) 45 434 lb* (20 652 kg*) 47 954 lb* (21 797 kg*) 48 310 lb* (21 959 kg*) 45 987 lb* (20 903 kg*) 41 147 lb* (18 703 kg*) 32 936 lb* (14 971 kg*)

28 042 lb* (12 746 kg*) 31 891 lb* (14 496 kg*) 34 558 lb* (15 708 kg*) 35 191 lb* (15 995 kg*) 34 178 lb* (15 535 kg*) 31 127 lb* (14 149 kg*) 24 984 lb* (11 356 kg*)

20 303 lb* (9 229 kg*) 22 691 lb* (10 314 kg*) 24 895 lb* (11 316 kg*) 26 504 lb* (12 047 kg*) 27 108 lb* (12 321 kg*) 26 528 lb* (12 058 kg*) 24 043 lb* (10 929 kg*) 17 924 lb* (8 147 kg*)

17 108 lb* (7 776 kg*) 18 174 lb* (8 261 kg*) 19 500 lb* (8 864 kg*) 20 755 lb* (9 434 kg*) 20 762 lb (9 437 kg) 20 426 lb (9 285 kg) 20 341 lb (9 246 kg)

Maximum

8 244* at 36.3 ft (3 747* at 11 m) 8 216* at 38.3 ft (3 735* at 11.6 m) 12 156 lb* 8 398* at 39.5 ft (5 525 kg*) (3 817* at 12 m) 16 099 lb* 8 788* at 40.0 ft (7 318 kg*) (3 995* at 12.2 m) 16 547 lb 9 419* at 39.7 ft (7 521 kg) (4 281* at 12.1 m) 16 267 lb 10 372* at 38.7 ft (7 394 kg) (4 715* at 11.8 m) 14 896 lb* 11 809* at 36.8 ft (6 771 kg*) (5 368* at 11.2 m) 14 084* at 34.0 ft (6 402* at 10.3 m) 14 473* at 29.9 ft (6 579* at 9.1 m)

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OVER SIDE Load (Lift) Point Height 25 ft (7.6 m) 20 ft (6.1 m) 15 ft (4.6 m) 10 ft (3.0 m) 5 ft (1.5 m) Ground Level − 5 ft (−1.5 m) −10 ft (−3.0 m) −15 ft (−4.6 m) −20 ft (−6.1 m)

Load Radius 10 ft (3.0 m) 15 ft (4.6 m) 20 ft (6.1 m) 25 ft (7.6 m) 30 ft (9.1 m) 35 ft (10.7 m)

26 848 lb* (12 204 kg*) 15 520 lb* (7 055 kg*) 22 085 lb* (10 039 kg*) 29 058 lb* (13 208 kg*) 38 376 lb* (17 444 kg*) 52 286 lb* (23 766 kg*) 44 314 lb* (20 143 kg*)

38 447 lb* (17 476 kg*) 38 195 lb (17 361 kg) 36 359 lb (16 527 kg) 35 892 lb (16 315 kg) 36 048 lb (16 385 kg) 36 578 lb (16 626 kg) 32 936 lb* (14 971 kg*)

26 518 lb (12 054 kg) 24 788 lb (11 267 kg) 23 556 (10 707 kg) 22 918 lb (10 417 kg) 22 789 lb (10 359 kg) 23 037 lb (10 471 kg) 23 700 lb (10 773 kg)

19 674 lb (8 943 kg) 18 650 lb (8 477 kg) 17 656 lb (8 025 kg) 16 880 lb (7 673 kg) 16 398 lb (7 454 kg) 16 238 lb (7 381 kg) 16 404 lb (7 456 kg) 17 035 lb (7 743 kg)

14 796 lb (6 725 kg) 14 360 lb (6 527 kg) 13 788 lb (6 267 kg) 13 206 lb (6 003 kg) 12 722 lb (5 783 kg) 12 414 lb (5 643 kg) 12 336 lb (5 607 kg)

* Capacities are limited by hydraulic capacities.

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10 720 lb (4 873 kg) 10 450 lb (3 750 kg) 10 140 lb (4 609 kg) 9 880 lb (4 491 kg) 9 758 lb (4 435 kg)

Maximum 8 244* at 36.3 ft (3 747* at 11 m) 8 216* at 38.3 ft (3 735* at 11.6 m) 8 398* at 39.5 ft (3 817* at 12 m) 8 281at 40.0 ft (3 764at 12.2 m) 8 204 at 39.7 ft (3 729 at 12.1 m) 8 463 at 38.7 ft (3 847 at 11.8 m) 9 148 at 29.9 ft (4 158 at 9.1 m) 10 487 at 29.9 ft (4 767 at 9.1 m) 13 114 at 29.9 ft (5 961 at 9.1 m)

_________________________________________________ SPECIFICATIONS

OVER END Load Radius 10 ft (3.0 m) 15 ft (4.6 m) 20 ft (6.1 m) 25 ft (7.6 m) 30 ft (9.1 m) 35 ft (10.7 m)

27 130 lb* (12 332 kg*) 16 590 lb* (7 541 kg*) 22 790 lb* (10 359 kg*) 30 900 lb* (14 045 kg*) 40 740 lb* (18 518 kg*) 50 930 lb* (23 150 kg*) 39 000 lb* (17 727 kg*)

34 310 lb* (15 595 kg*) 41 220 lb* (18 736 kg*) 42 980 lb* (19 536 kg*) 42 990 lb* (19 541 kg*) 40 820 lb* (18 555 kg*) 36 420 lb* (16 555 kg*) 28 970 lb* (13 168 kg*)

24 880 lb* (11 309 kg*) 28 310 lb* (12 868 kg*) 30 660 lb* (13 936 kg*) 31 200 lb* (14 182 kg*) 30 250 lb* (13 750 kg*) 27 470 lb* (12 486 kg*) 21 900 lb* (9 955 kg*)

15 060 lb* (6 845 kg*) 17 950 lb* (8 159 kg*) 20 050 lb* (9 114 kg*) 21 980 lb* (9 991 kg*) 23 420 lb* (10 645 kg*) 24 010 lb* (10 914 kg*) 23 390 lb* (10 632 kg*) 21 130 lb* (9 605 kg*) 15 580 lb* (7 082 kg*)

16 000 lb* (7 273 kg*) 17 160 lb* (7 800 kg*) 18 260 lb* (8 300 kg*) 19 000 lb* (8 636 kg*) 19 250 lb* (8 750 kg*) 18 450 lb* (8 386 kg*)

14 030 lb* (6 377 kg*) 15 280 lb* (6 945 kg*) 15 750 lb* (7 159 kg*) 15 930 lb* (7 241 kg*) 15 560 lb* (7 073 kg*)

Maximum 9 620* at 36.3 ft (4 373* at 11 m) 9 600* at 38.3 ft (4 364* at 11.6 m) 9 810* at 39.5 ft (4 459* at 12 m) 10 250* at 40.0 ft (4 659* at 12.2 m) 10 950* at 39.7 ft (4 977* at 12.1 m) 12 020* at 38.7 ft (5 464* at 11.8 m) 13 630* at 36.8 ft (6 195* at 11.2 m) 13 900* at 34.0 ft (6 318* at 10.3 m) 13 060* at 29.9 ft (5 936* at 9.1 m)

TRIM THIS EDGE

Load (Lift) Point Height 25 ft (7.6 m) 20 ft (6.1 m) 15 ft (4.6 m) 10 ft (3.0 m) 5 ft (1.5 m) Ground Level − 5 ft (−1.5 m) −10 ft (−3.0 m) −15 ft (−4.6 m) −20 ft (−6.1 m)

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13 ft 1 in (4.0 m) Arm - Standard Mode

Includes 2905 lb. (1320 kg) bucket and 19100 lb. (8662 kg) counterweight.

Boom hoist cylinders with 6.3 ft (1.9 m) bore, 23 ft 4 in (7.1 m) boom.

OVER SIDE Load Radius 10 ft (3.0 m) 15 ft (4.6 m) 20 ft (6.1 m) 25 ft (7.6 m) 30 ft (9.1 m) 35 ft (10.7 m)

27 130 lb* (12 332 kg*) 16 590 lb* (7 541 kg*) 22 790 lb* (10 359 kg*) 30 900 lb* (14 045 kg*) 40 740 lb* (18 518 kg*) 50 930 lb* (23 150 kg*) 39 000 lb* (17 727 kg*)

34 310 lb* (15 595 kg*) 38 200 lb (17 364 kg) 36 360 lb (16 527 kg) 35 890 lb (16 314 kg) 36 050 lb (16 386 kg) 36 170 lb* (16 441 kg*) 28 970 lb* (13 168 kg*)

24 880 lb* (11 309 kg*) 24 790 lb (11 268 kg) 23 560 lb (10 709 kg) 22 920 lb (10 418 kg) 22 800 lb (10 364 kg) 23 040 lb (10 473 kg) 21 900 lb* (9 955 kg*)

17 950 lb* (8 159 kg*) 18 650 lb (8 477 kg) 17 660 lb (8 027 kg) 16 880 lb (7 672 kg) 16 400 lb (7 455 kg) 16 240 lb 7 382 kg) 16 400 lb (7 455 kg) 15 580 lb* (7 082 kg*)

14 800 lb (6 727 kg) 14 360 lb (6 527 kg) 13 790 lb (6 268 kg) 13 210 lb (6 005 kg) 12 720 lb (5 782 kg) 12 410 lb (5 641 kg) 12 340 lb (5 609 kg)

* Capacities are limited by hydraulic capacities.

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10 720 lb (4 873 kg) 10 450 lb (4 750 kg) 10 140 lb (4 609 kg) 9 880 lb (44 491 kg) 9 760 lb (4 436 kg)

Maximum 9 620* at 36.3 ft (4 373* at 11 m) 9 620* at 36.3 ft (4 373* at 11 m) 9 620* at 36.3 ft (4 373* at 11 m) 10 250* at 40.0 ft (4 659* at 12.2 m) 10 950* at 39.7 ft (4 977* at 12.1 m) 12 020* at 38.7 ft (5 464* at 11.8 m) 13 630* at 36.8 ft (6 195* at 11.2 m) 13 900* at 34.0 ft (6 318* at 10.3 m) 13 900* at 34.0 ft (6 318* at 10.3 m)

Template Name: OM_1_col Template Date: 1994_04_29

Load (Lift) Point Height 25 ft (7.6 m) 20 ft (6.1 m) 15 ft (4.6 m) 10 ft (3.0 m) 5 ft (1.5 m) Ground Level − 5 ft (−1.5 m) −10 ft (−3.0 m) −15 ft (−4.6 m) −20 ft (−6.1 m)

SPECIFICATIONS _________________________________________________

17 ft 8 in (5.4 m) Arm - Fine Mode Template Name: OM_1_col Template Date: 1994_04_29

Includes 2457 lb. (1117 kg) bucket and 19100 lb. (8662 kg) counterweight.

Boom hoist cylinders with 6.3 in (1.9 m) bore, 23 ft 4 in (7.1 m) boom.

OVER END Load (Lift) Point Height

TRIM THIS EDGE

25 ft (7.6 m) 20 ft (6.1) m 15 ft (4.6 m) 10 ft (3.0 m) 5ft (1.5 m) Ground Level − 5 ft (−1.5 m) −10 ft (−3.0 m) −15 ft (−4.6 m) −20 ft (−6.1 m) −25ft (−7.6 m)

10 ft (3.0 m)

15 ft (4.6 m)

Load Radius 25 ft 30 ft (7.6 m) (9.1 m)

20 ft (6.1 m)

19 283 lb* (8 765 kg*) 29 386 lb* 38 329 lb* 27 294 lb* 22 012 lb* (13 357 kg*) (17 422 kg*) (12 406 kg*) (10 005 kg*) 24 896 lb* 45 099 lb* 31 449 lb* 24 305 lb* (11 316 kg*) (20 500 kg*) (14 295 kg*) (11 048 kg*) 27 208 lb* 47 428 lb* 33 850 lb* 25 959 lb* (12 367 kg*) (21 558 kg*) (15 386 kg*) (11 800 kg*) 33 840 lb* 47 371 lb* 34 372 lb* 26 493 lb (15 381 kg*) (21 532 kg*) (15 624 kg*) (12 043 kg) 41 882 lb* 45 085 lb* 33 228 lb* 25 719 lb* (19 037 kg*) (20 493 kg*) (15 104 kg*) (11 690 kg*) 55 086 lb* 40 141 lb*) 29 994 lb* 23 075 lb* (25 039 kg*) (18 246 kg*) (13 634 kg*) (10 489 kg*) 43 905 lb* 31 486 lb* 23 497 lb* 16 874 lb* (19 957 kg*) (14 312 kg*) (10 680 kg*) (7 670 kg*)

35 ft (10.7 m)

12 211 lb* (5 550 kg*) 15 354 lb* 14 065 lb* (6 979*) (6 393 kg*) 16 966 lb* 15 397 lb* (7 712 kg*) (6 999 kg*) 18 627 lb* 16 370 lb* (8 467 kg*) (7 441 kg*) 20 047 lb* 16 224 lb (9 112 kg*) (7 375 kg) 20 272 lb 15 871 lb (9 215 kg) (7 214 kg) 19 923 lb 15 689 lb (9 056 kg) (7 131 kg) 19 850 lb (15 018 lb* (9 023 kg) (6 826 kg*) 17 444 lb* (7 929 kg*)

40 ft (12.2 m)

Maximum

6 650* at 40.9 ft (3 023* at 12.4 m) 6 628* at 42.7 ft (3 013* at 13.0 m) 6 761* at 43.8 ft (3 073* at 13.3 m) 9 980 lb* 7 049* at 44.2 ft (4 536 kg*) (3 204* at 13.4 m) 11 219 lb* 7 514* at 43.9 ft (5 100 kg*) (3 415* at 13.3 m) 11 152 lb* 8 204* at 43.0 ft (5 069 kg*) (3 729* at 13.1 m) 9 213* at 41.4 ft (4 188* at 12.6 m) 10 730* at 39.0 ft (4 877* at 11.9 m) 13 177* at 35.5 ft (5 990* at 10.8 m) 13 464* at 30.7 ft (6 120* at 9.3 m)

OVER SIDE

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Load (Lift) Point Height 25 ft (7.6 m) 20 ft (6.1) m 15 ft (4.6 m kg) 10 ft (3.0 m) 5ft (1.5 m) Ground Level − 5 ft (−1.5 m) −10 ft (−3.0 m) −15 ft (−4.6 m) −20 ft (−6.1 m) −25ft (−7.6 m)

10 ft (3.0 m)

15 ft (4.6 m)

Load Radius 25 ft 30 ft (7.6 m) (9.1 m)

20 ft (6.1 m)

29 386 lb* 38 329 lb* 25 842 lb* (13 357 kg*) (17 422 kg*) (11 746 kg*) 24 896 lb* 37 172 lb* 24 004 lb (11 316 kg*) (16 896 kg*) (10 911 kg) 27 208 lb* 35 380 lb 22 775 lb (12 367 kg*) (16 082 kg) (10 352 kg) 33 840 lb* 34 810 lb* 22 166 lb (15 381 kg*) (15 823 kg*) (10 075 kg) 41 882 lb* 34 926 lb 22 059 lb (19 037 kg*) (15 875 kg) (10 027 kg) 55 069 lb* 35 539 lb 22 367 lb (25 031 kg*) (16 154 kg) (10 167 kg) 43 905 lb* 31 486 lb* 22 989 lb (19 957 kg*) (14 312 kg*) (10 450 kg)

19 033 lb* (8 651 kg*) 18 185 lb (8 266 kg) 17 078 lb (7 763 kg) 16 257 lb (7 390 kg) 15 790 lb (7 177 kg) 15 660 lb (7 118 kg) 15 877 lb (7 217 kg) 16 585 lb (7 539 kg)

14 931 lb (6 787 kg) 14 218 lb (6 463 kg) 13 457 lb (6 117 kg) 12 762 lb (5 801 kg) 12 227 lb (5 558 kg) 11 908 lb (5 413 kg) 11 841 lb (5 382 kg) 12 109 lb (5 504 kg)

* Capacities are limited by hydraulic capacities.

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35 ft (10.7 m)

40 ft (12.2 m)

11 417 lb (5 190 kg) 11 114 lb (5 052 kg) 10 692 lb 8 126 lb (4 860 kg) (3 694 kg) 10 230 lb 7 880 lb (4 650 kg) (3 582 kg) 9 801 lb 7 653 lb (4 455 kg) (3 479 kg) 9 473 lb (4 306 kg) 9 305 lb (4 230 kg) 9 383 lb (4 265 kg)

Maximum 6 650* at 40.9 ft (3 023* at 12.4 m 6 628* at 42.7 ft (3 013* at 13.0 m 6 761* at 43.8 ft (3 073* at 13.3 m 6 790* at 44.2 ft (3 086* at 13.4 m 6 685* at 43.9 ft (3 039* at 13.3 m 6 817* at 43.0 ft (3 099* at 13.1 m) 7 228* at 41.4 ft (3 285* at 12.6 m 8 030* at 39.0 ft (3 650* at 11.9 m) 9 482* at 35.5 ft (4 310* at 10.8 m) 12 301* at 30.7 ft (5 591* at 9.3 m)

_________________________________________________ SPECIFICATIONS

OVER END 15 ft (4.6 m)

20 ft (6.1 m)

Load Radius 25 ft 30 ft (7.6 m) (9.1 m)

16 970 lb* (7 714 kg*) 29 390 lb* 34 120 lb* 24 400 lb* 19 320 lb* (13 359 kg*) (15 509 kg*) (11 091 kg*) (8 782 kg*) 26 490 lb* 40 090 lb* 27 840 lb* 21 380 lb* (12 041 kg*) (18 223 kg*) (12 655 kg*) (9 718 kg*) 28 940 lb* 42 350 lb* 29 950 lb* 22 870 lb* (13 155 kg*) (19 250 kg*) (13 614 kg*) (10 395 kg*) 35 950 lb* 42 010 lb* 30 380 lb* 23 340 lb* (16 341 kg*) (19 095 kg*) (13 809 kg*) (10 609 kg*) 44 450 lb* 39 910 lb* 29 310 lb* 22 600 lb* (20 205 kg*) (18 141 kg*) (13 323 kg*) (10 273 kg*) 51 220 lb* 35 410 lb* 26 370 lb* 20 190 lb* (23 282 kg*) (16 095 kg*) (11 986 kg*) (9 177 kg*) 38 520 lb* 27 570 lb* 20 480 lb* 14 570 lb* (17 509 kg*) (12 532 kg*) (9 309 kg*) (6 623 kg*)

13 450 lb* (6 114 kg*) 14 860 lb* (6 755 kg*) 16 320 lb* (7 418 kg*) 17 560 lb* (7 982 kg*) 18 430 lb* (8 377 kg*) 18 650 lb* (8 477 kg*) 17 820 lb* (8 100 kg*) 15 150 lb* (6 886 kg*)

35 ft (10.7 m)

40 ft (12.2 m)

12 010 lb* (5 459 kg*) 12 610 lb* (5 732 kg*) 13 430 lb* (6 105 kg*) 14 280 lb* (6 491 kg*) 14 970 lb* (6 805 kg*) 15 360 lb* (6 982 kg*) 15 180 lb* (6 900 kg*) 13 720 lb* (6 236 kg*)

7 870* at 40.9 ft (3 577* at 12.4 m) 7 850* at 42.7 ft (3 568* at 13.0 m) 8 000* at 43.8 ft (3 636* at 13.3 m) 11 640 lb* 8 320* at 44.2 ft (5 291 kg*) (3 782* at 13.4 m) 12 680 lb* 8 850* at 43.9 ft (5 764 kg*) (4 023* at 13.3 m) 12 950 lb* 9 620* at 43.0 ft (5 886 kg*) (4 373* at 13.1 m) 10 750* at 41.4 ft (4 886* at 12.6 m) 12 290* at 39.0 ft (5 586* at 11.9 m) 12 240* at 35.5 ft (5 564* at 10.8 m) 11 570* at 30.7 ft (5 259* at 9.3 m)

35 ft (10.7 m)

40 ft (12.2 m)

Maximum

OVER SIDE Load (Lift) Point Height 25 ft (7.6 m) 20 ft (6.1) m 15 ft (4.6 m kg) 10 ft (3.0 m) 5ft (1.5 m) Ground Level − 5 ft (−1.5 m) −10 ft (−3.0 m) −15 ft (−4.6 m) −20 ft (−6.1 m) −25ft (−7.6 m)

10 ft (3.0 m)

15 ft (4.6 m)

20 ft (6.1 m)

29 390 lb* 34 120 lb 24 400 lb* (13 359 kg*) (15 509 kg) (11 091 kg*) 26 490 lb* 37 170 lb 24 000 lb (12 041 kg*) (16 895 kg) (10 909 kg) 28 940 lb* 35 380 lb 22 780 lb (13 154 kg*) (16 082 kg) (10 355 kg) 35 950 lb* 34 810 lb 22 170 lb (16 341 kg*) (15 823 kg) (10 077 kg) 44 450 lb* 34 930 lb 22 060 lb (20 205 kg*) (15 877 kg) (10 027 kg) 51 220 lb* 35 170 lb* 22 370 lb (23 282 kg*) (15 986 kg*) (10 168 kg) 38 520 lb* 27 570 lb* 20 480 lb* (17 509 kg*) (12 532 kg*) (9 309 kg*)

Load Radius 25 ft 30 ft (7.6 m) (9.1 m)

Maximum

7 870* at 40.9 ft (3 577* at 12.4 m) 11 420 lb 7 730* at 42.7 ft (5 191 kg) (3 514* at 13.0 m) 13 450 lb* 11 110 lb 7 130* at 43.8 ft (6 114 kg*) (5 050 kg) (3 241* at 13.3 m) 16 970 lb* 14 220 lb 10 690 lb 8 130 lb 6 790* at 44.2 ft (7 714 kg*) (6 464 kg) (4 859 kg) (3 695 kg) (3 086* at 13.4 m) 18 190 lb 13 460 lb 10 230 lb 7 880 lb 6 690* at 43.9 ft (8 268 kg) (6 118 kg) (4 650 kg) (3 582 kg) (3 041* at 13.3 m) 17 080 lb 12 760 lb 9 800 lb 7 650 lb 6 817* at 43.0 ft (7 764 kg) (5 800 kg) (4 455 kg) (3 477 kg) (3 099* at 13.1 m) 16 260 lb 12 230 lb 9 470 lb 7 230* at 41.4 ft (7 391 kg) (5 559 kg) (4 305 kg) (3 286* at 12.6 m) 15 790 lb 11 910 lb 9 310 lb 8 030* at 39.0 ft (7 177 kg) (5 414 kg) (4 232 kg) (3 650* at 11.9 m) 15 660 lb 11 840 lb 9 380 lb 9 480* at 35.5 ft (7 118 kg) (5 382 kg) (4 264 kg) (4 309* at 10.8 m) 15 880 lb* 12 110 lb 11 570* at 30.7 ft (7 218 kg*) (5 505 kg) (5 259* at 9.3 m) 14 570 lb (6 623 kg)

* Capacities are limited by hydraulic capacities.

163

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Template Name: OM_1_col Template Date: 1994_04_29

10 ft (3.0 m)

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Load (Lift) Point Height 25 ft (7.6 m) 20 ft (6.1) m 15 ft (4.6 m) 10 ft (3.0 m) 5ft (1.5 m) Ground Level − 5 ft (−1.5 m) −10 ft (−3.0 m) −15 ft (−4.6 m) −20 ft (−6.1 m) −25ft (−7.6 m)

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17 ft 8 in (5.4 m) Arm - Standard Mode Includes 2457 lb. (1117 kg) bucket and 19100 lb. (8662 kg) counterweight.

Boom hoist cylinders with 6.3 in (1.9 m) bore, 23 ft 4 in (7.1 m) boom

SPECIFICATIONS _________________________________________________

BOLT TORQUES Template Name: OM_1_col Template Date: 1994_04_29

Check the bolts and nuts according to the following table after the first 50 hours of operation with a new machine and every 250 hours of operation thereafter. At the end of each day, check for missing or loose bolts and nuts.

Special Bolt Torques Bolt Size Hex Size

Tightening Torques pound-feet

(N m)

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*Travel Motor

M24

36 mm

665 to 775

900 to 1 050

*Drive Sprockets

M20

30 mm

385 to 445

520 to 605

*Idlers

M16

24 mm

195 to 230

265 to 310

*Carrier Rollers

M16

24 mm

195 to 230

265 to 310

*Lower Track Rollers

M20

30 mm

385 to 445

520 to 605

*Track Guards

M20

30 mm

385 to 445

520 to 605

Shoe Bolts

M20

30 mm

555 to 685

755 to 930

*Counterweight

M27

41 mm

985 to 1 145

1 335to 1 550

*Turntable Bearing (Lower Frame)

M24

36 mm

665 to 775

900 to 1 050

*Turntable Bearing (Swing Frame)

M24

36 mm

665 to 775

900 to 1 050

*Swing Equipment

M24

36 mm

665 to 775

900 to 1 050

*Engine Mounts

M20

30 mm

215 to 245

290 to 335

*Engine Bracket

M12 M14

19 mm 22 mm

75 to 90 130 to 145

105 to 125 175 to 200

Radiator

M16

24 mm

105 to 130

145 to 175

*Hydraulic Pump

M10

17 mm

50 to 55

65 to 75

*Hydraulic Oil Tank

M16

24 mm

145

195

*Fuel Tank

M16

24 mm

180

245

*Control Valve

M16

24 mm

145

195

*Rotating Joint Swivel

M16

24 mm

180 to 220

245 to 295

Cab

M16

24 mm

95 to 105

130 to 140

Batteries

M10

17 mm

15 to 20

20 to 30

NOTE: Items with an asterisk (*) have Loctite #262 on the bolt threads. When installing these bolts, always use Loctite #262 and tighten bolts to the above specifications on the table.

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_________________________________________________ SPECIFICATIONS

Newton Meters

10.9 and 12.9 Pound-Feet

Newton Meters

Pound-Feet

SIZE

MIN.

MAX.

MIN.

MAX.

MIN.

MAX.

MIN.

MAX.

M6

8

9

6

7

11

13

8

10

M8

20

23

14

17

28

32

20

24

M10

39

46

29

34

55

64

41

47

M12

68

80

50

59

96

112

71

83

M16

173

202

128

149

242

282

178

208

M20

337

393

249

291

475

554

350

408

M22

464

541

342

399

652

761

481

561

M24

584

681

431

503

821

958

606

707

M27

864

1008

637

743

1220

1423

900

1050

M30

1170

1365

863

1007

1650

1925

1217

1420

M33

1600

1867

1180

1377

2260

2637

1667

1945

M36

2680

3127

1977

2307

2880

3360

2124

2478

M39

2680

3127

1977

2307

3760

4387

2773

3235

M42

3300

3850

2434

2840

4640

5413

3422

3992

M45

4140

4830

3054

3563

5820

6790

4293

5009

M48

4960

5787

3658

4268

6970

8132

5141

5998

M52

6450

7525

4757

5549

9070

10582

6690

7805

M56

8010

9345

5908

6893

11300

13183

8334

9723

M64

12100

14117

8925

10413

17100

19950

12612

14714

165

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Template Name: OM_1_col Template Date: 1994_04_29

8.8

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GRADE

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Standard Bolt Torques

SPECIFICATIONS _________________________________________________

BUCKETS Template Name: OM_1_col Template Date: 1994_04_29

Central Fabricators Heavy Duty Number of Teeth

Weight

Capacity SAE Heaped

36 inch (914 mm)

4

2 890 lbs (1 314 kg)

1.66 yd3 (1.27 m3)

42 inch (1 067 mm)

5

3 125 lbs (1 420 kg)

1.85 yd3 (1.41 m3)

48 inch (1 067 mm)

6

3 320 lbs (1 509 kg)

2.15 yd3 (1.64 m3)

54 inch (1 372 mm)

6

3 580 lbs (1 627 kg)

2.45 yd3 (1.87 m3)

60 inch (1 524 mm)

7

3 770 lbs (1 714 kg)

2.74 yd3 (2.09 m3)

72 inch (1 829 mm)

8

3 870 lbs (1 759 kg)

3.29 yd3 (2.52 m3)

Bucket Width

Heavy Duty, High Capacity TRIM THIS EDGE

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Number of Teeth

Weight

Capacity SAE Heaped

36 inch (914 mm)

4

3 705 lbs (1 684 kg)

1.96 yd3 (1.50 m3)

42 inch (1 067 mm)

4

4 180 lbs (1 900 kg)

2.32 yd3 (1.77 m3)

48 inch (1 219 mm)

5

4 460 lbs (2 027 kg)

2.69 yd3 (2.06 m3)

54 inch (1 372 mm)

5

4 780 lbs (2 173 kg)

3.06 yd3 (2.34 m3)

60 inch (1 524 mm)

6

5 210 lbs (2 368 kg)

3.43 yd3 (2.62 m3)

72 inch (1 829 mm)

7

5 910 lbs (2 686 kg)

4.17 yd3 (3.19 m3)

Bucket Width

Severe Duty Number of Teeth

Weight

Capacity SAE Heaped

42 inch (1 067 mm)

4

3 125 lbs (1 420 kg)

1.85 yd3 (1.41 m3)

48 inch (1 219 mm)

5

3 320 lbs (1 509 kg)

2.15 yd3 (1.64 m3)

54 inch (1 372 mm)

5

3 720 lbs (1 691 kg)

2.45 yd3 (1.87 m3)

Bucket Width

NOTE: 6 inch (152 mm) side cutter blades are available for the above buckets. The side cutter blades add 6 inches (152 mm) to the width of each bucket.

166 TRIM THIS EDGE

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Address:___________________________________________________________________ DEALER:___________________________________________________________________ Address:___________________________________________________________________ MACHINE: Model No.: 9060B

Hourmeter Indication _________________________

HYDRAULIC SYSTEM Check for leaks.

Replace drain filter.

Replace pilot filter.

Replace return filter.

Replace auxiliary return filter (if equipped).

Check reservoir fluid level.

Tighten all hose clamps.

COOLING SYSTEM Check for leaks.

Check coolant level.

ELECTRICAL SYSTEM Check battery fluid level and specific gravity.

Check operation of starter and alternator.

Check operation of all gauges, indicators, and warning lamps.

GENERAL Check the swing gear oil level.

Check final drive gearbox oil level (each side).

Check all bolts and nuts.

Check the operation of all controls.

Check the operation of the swing brake.

ENGINE Check valves for correct clearance.

Change the engine oil.

Check engine speed at idle and full throttle.

FUEL SYSTEM Check for leaks.

Drain water or sediment from fuel tank.

SAFETY Check the safety decals and replace as required.

Check seat belt, lamps, and alarms.

Check the operation of the three control locks.

Make sure the 9060B Operators Manual and Safety Manual are attached to the machine.

LUBRICATION Lubricate all points.

TRACKS Check track shoe bolts.

Check track tension.

Mechanic Signature: _______________________________________Date:________________ Dealer Signature: _______________________________________Date:________________ Owner Signature: _______________________________________Date:________________ DEALER: Make sure the new owner/operator understands all the safety and information decals, the service information, and the service procedures in this operator’s manual.

DEALER’S COPY 167

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Product Identification Number (P.I.N.) ______________________________________

Template Name: OM_1_col Template Date: 1994_04_29

OWNER:___________________________________________________________________

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AFTER DELIVERY CHECK After First 50 Hours of Operation of New Machine

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168

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AFTER DELIVERY CHECK After First 50 Hours of Operation of New Machine

DEALER:___________________________________________________________________ Address:___________________________________________________________________ MACHINE: Model No.: 9060B

Hourmeter Indication _________________________

HYDRAULIC SYSTEM Check for leaks.

Replace drain filter.

Replace pilot filter.

Replace return filter.

Replace auxiliary return filter (if equipped).

Check reservoir fluid level.

Tighten all hose clamps.

COOLING SYSTEM Check for leaks.

Check coolant level.

ELECTRICAL SYSTEM Check battery fluid level and specific gravity.

Check operation of starter and alternator.

Check operation of all gauges, indicators, and warning lamps.

GENERAL Check the swing gear oil level.

Check final drive gearbox oil level (each side).

Check all bolts and nuts.

Check the operation of all controls.

Check the operation of the swing brake.

ENGINE Check valves for correct clearance.

Change the engine oil.

Check engine speed at idle and full throttle.

FUEL SYSTEM Check for leaks.

Drain water or sediment from fuel tank.

SAFETY Check the safety decals and replace as required.

Check seat belt, lamps, and alarms.

Check the operation of the three control locks.

Make sure the 9050B Operators Manual and Safety Manual are attached to the machine.

LUBRICATION Lubricate all points.

TRACKS Check track shoe bolts.

Check track tension.

Mechanic Signature: _______________________________________Date:________________ Dealer Signature: _______________________________________Date:________________ Owner Signature: _______________________________________Date:________________ DEALER: Make sure the new owner/operator understands all the safety and information decals, the service information, and the service procedures in this operator’s manual.

OWNER’S COPY 169

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Product Identification Number (P.I.N.) ______________________________________

Template Name: OM_1_col Template Date: 1994_04_29

Address:___________________________________________________________________

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OWNER:___________________________________________________________________

Template Name: OM_1_col Template Date: 1994_04_29

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B ............... ............... ............... ............... ............... ...............

144 145 145 144 144 145

. . . . . . . . . . . . . . . 164 . . . . . . . . . . . . . . . 165 . . . . . . . . . . . . . . . 104 . . . . . . . . . . . . . . . . 62

. . . . . . 105 . . . . . . 138 . . . . . . 166 . . . . . . 166 . . . . . . 166

C Cab Environment Controls Air Conditioning . . . . . . . . . . . . . . 27 Air Temperature . . . . . . . . . . . . . . 27 AM/FM Radio . . . . . . . . . . . . . . . . 43 Cab Air Circulation Fan . . . . . . . . . . 42 Cab Vent . . . . . . . . . . . . . . . . . . . 27 Clock Hour Adjustment . . . . . . . . . . 32 Clock Minute Adjustment . . . . . . . . . 32 Fan . . . . . . . . . . . . . . . . . . . . . . 27 Heat Control Valve . . . . . . . . . . . . . 42 Heating and Air Conditioning Controls 41 Operators Seat . . . . . . . . . . . . . . . 44 Operators Seat Belt . . . . . . . . . . . . 45 Outside Air Vent . . . . . . . . . . . . . . 27 Window and Door Controls . . . . . . . 46 Windshield Washer . . . . . . . . . . . . 30 Windshield Wiper . . . . . . . . . . . . . 30 Component Weights . . . . . . . . . . . . . 154 Control Air Conditioning . . . . . . . . . . . . . . 27 Alarm Stop . . . . . . . . . . . . . . . . . 29 Alarm Stop Button . . . . . . . . . . . . . 29 Attachment Cushion Switch . . . . . . . 30 Auxiliary Attachment . . . . . . . . 28, 71 Auxiliary Attachment Control Pedal . . 38 Auxiliary Attachment Foot Pedal . . . . 71 Auxiliary Shut Off Valves . . . . . . . . . 71 Boom Priority . . . . . . . . . . . . . . . . 28 Cab Air Temperature . . . . . . . . . . . 27 Cab Fan . . . . . . . . . . . . . . . . . . . 27 Cab Vent . . . . . . . . . . . . . . . . . . . 27 Clock Hour Adjustment . . . . . . . . . . 32 Clock Minute Adjust . . . . . . . . . . . . 32 Clock Minute Adjustment . . . . . . . . . 32 Control Lock Button . . . . . . . . . . . . 26

171

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Template Name: OM_1_col Template Date: 1994_05_26

Battery . . . . . .

Cleaning . . .

Fluid Level . .

Safety . . . .

Service . . . .

Vents . . . . .

Bolt Torques Special . . . .

Standard . . .

Boom Cylinders Booster Battery .

B

Bucket Cylinder . . . . . . . . .

Bucket Installation . . . . . . . .

Buckets Heavy Duty . . . . . . . . . .

Heavy Duty High Capacity .

Severe Duty . . . . . . . . . .

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A

Access Doors . . . . . . . . . . . . . . . . . . 96 Accumulator . . . . . . . . . . . . . . . . . . . 11 After Delivery Check . . . . . . 61, 167, 169 Air Conditioning . . . . . . . . . . . . . . . . 41 Compressor Belt . . . . . . . . . . . . . 130 Air Conditioning Compressor Belt . . . . 130 Air Filter System . . . . . . . . . . . . . . . 109 Air Intake Cap . . . . . . . . . . . . . . 109 Cleaning The Elements . . . . . . . . . 111 Primary Element . . . . . . . . . . . . . 110 Secondary Element . . . . . . . . . . . 110 Service Indicator . . . . . . . . . . . . . 109 Service Specifications . . . . . . . . . 109 Air Intake System Dust Valve . . . . . . . . . . . . . . . . . 109 Air Pressure Reservoir . . . . . . . . . . . 132 Alternator Belts . . . . . . . . . . . . . . . . 130 Anti-Vandal Guard . . . . . . . . . . . . . . . 49 Arm Cylinder . . . . . . . . . . . . . . . . . 105 Auxiliary Double Acting Attachment . . . . . . . . 77 Hydraulic Relief Valve. . . . . . . . . . . 72 Hydraulic Shutoff Valves . . . . . . . . . 71 Selector Valve . . . . . . . . . . . . . . . 75 Single Acting System . . . . . . . . . . . 74 Auxiliary Attachment Operation . . . . . . . 71 Auxiliary Attachment Switch . . . . . . . . . 71 Auxiliary Hydraulic Systems . . . . . . . . . 73 Filter Replacement Interval . . . . . . 126 Oil Change Requirements . . . . . . . 126

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ALPHABETICAL INDEX

ALPHABETICAL INDEX ____________________________________________

C Template Name: OM_1_col Template Date: 1994_05_26 TRIM THIS EDGE

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Control (Continued) Display Panel Brightness. . . .

Emergency Stop . . . . . . . . .

Engine Idle Switch . . . . . . . .

Engine Throttle . . . . . . . . . .

Free Swing Switch . . . . . . . .

Front Window . . . . . . . . . . .

Gate Lock . . . . . . . . . . . . .

Hand and Foot . . . . . . . . . .

Horn . . . . . . . . . . . . . . . .

Key Switch . . . . . . . . . . . .

Left Console Tilt . . . . . . . . .

Manual Throttle Down Switch .

Mode Select Button . . . . . . .

One Touch/Auto Select . . . . .

Optional Controls . . . . . . . .

Outside Air Vent . . . . . . . . .

Radio . . . . . . . . . . . . . . . .

Redundant Throttle Up . . . . .

Redundant/Backup Switch . . .

Right Console Tilt . . . . . . . .

Standard . . . . . . . . . . . . . .

Swing Brake . . . . . . . . . . .

Travel Alarm . . . . . . . . . . .

Travel Speed . . . . . . . . . . .

Windshield Washer . . . . . . .

Windshield Wiper . . . . . . . .

Work Lamp Button . . . . . . . .

Coolant Reservoir . . . . . . . . . .

Coolant Solution . . . . . . . . . . .

Counterweight Installation . . . . .

Counterweight Removal . . . . . .

Cylinders Arm . . . . . . . . . . . . . . . . .

Boom . . . . . . . . . . . . . . . .

Bucket . . . . . . . . . . . . . . .

Danger Area . . . . .

Decals - Safety . . . .

Diesel Fuel System .

Fuel Conditioner .

Fuel Filter . . . . .

Fuel Hand Primer

D . . . . . 33 . . . . . 26 . . . . . 31 . . . . . 29 . . . . . 30 . . . . . 46 . . . . . 28 . . . . . 37 . . 26, 37 . . . . . 29 . . . . . 26 . . . . . 32 . . . . . 30 . . . . . 31 . . . . . 40 . . . . . 27 . . . . . 43 . . . . . 32 . . . . . 32 . . . . . 29 . . . . . 39 . . . . . 26 . . . . . 30 . . . . . 38 . . . . . 30 . . . . . 30 . . . . . 31 . . . . 112 . . . . 112 . . . . . 86 . . . . . 82 . . . . 105 . . . . 104 . . . . 105

D . . . . . . . . . . . . . 67 . . . . . . . . . . . . . 12 . . . . . . . . . . . . 115 . . . . . . . . . . . . 115 . . . . . . . . . . . . 116 . . . . . . . . . . . . 118

Diesel Fuel System (Continued) Fuel Specifications . . . . . . . . . .

Fuel Tank . . . . . . . . . . . . . . . .

Fuel Tank Drain . . . . . . . . . . . .

Removing Air From Fuel System . .

Sediment Bowl . . . . . . . . . . . . .

Water Removal From Fuel System .

Dimensions - Standard Machine . . . .

Disabled Machine . . . . . . . . . . . . .

Doors - Access . . . . . . . . . . . . . . .

Drive Belts . . . . . . . . . . . . . . . . . .

Air Conditioning Compressor . . . .

Alternator . . . . . . . . . . . . . . . .

Water Pump . . . . . . . . . . . . . . .

Drive Sprocket . . . . . . . . . . . . . . .

Driving the Machine . . . . . . . . . . . .

. 115 . 115 . 116 . 117 . 116 . 115 . 150 . . 79 . . 96 . 130 . 130 . 130 . 131 ... 9 . . 64

E Electrical System Alternator Drive Belts . . . . . .

Batteries . . . . . . . . . . . . . .

Battery Fluid Level . . . . . . . .

Battery Safety . . . . . . . . . .

Battery Service . . . . . . . . . .

Battery Vents . . . . . . . . . . .

Cleaning The Batteries . . . . .

Engine Pre-Heat Fuse . . . . .

Fuse Box . . . . . . . . . . . . .

Fuse Box Cover Decal . . . . .

Fuses . . . . . . . . . . . . . . . .

Engine Automatic Warm-Up . . . . . . .

Cooling System . . . . . . . . .

Engine Specifications . . . . . .

Idle Switch . . . . . . . . . . . . .

Lubrication System . . . . . . .

Manual Throttle Down Switch .

Manual Warm-Up . . . . . . . .

Oil change . . . . . . . . . . . . .

Oil Filter Replacement . . . . .

Oil Level . . . . . . . . . . . . . .

Oil Recommendations . . . . .

Pre-Heat Fuse . . . . . . . . . .

Priming Turbocharger Lines . .

172

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.... .... .... .... .... .... .... .... .... .... ....

130 144 145 144 144 145 145 147 146 146 146

. . . . . 57 . . . . 112 . . . . 154 . . . . . 31 . . . . 107 . . . . . 32 . . . . . 57 . . . . 107 . . . . 107 . . . . 107 . . . . 101 . . . . 147 . . . . . 58

. . . . 69 ... ... ... ... ... ... ... ... ...

110 110 107 116 121 123 121 122 122

... ... ... ... ... ... ... ... ... ...

128 128 128 139 139 139 116 118 115 146

G

Gate Lock . . . . . . . . . . . . . . . .

Gate Lock Control Lever . . . . . . .

Gauge Fuel . . . . . . . . . . . . . . . . . .

Hydraulic Oil Temperature . . . .

Water . . . . . . . . . . . . . . . . .

General Safety Before you Service Grease Fittings . . . . . . . . . . . . .

H

Hand Rails . . . . . . . . . . . .

Hourmeter . . . . . . . . . . . . .

Hydraulic Adding Fluid. . . . . . . . . .

Auxiliary Relief Valve . . . .

Auxiliary Return Filter . . . .

Fluid Chart . . . . . . . . . .

Fluid Viscosity Chart . . . .

System Warm-Up . . . . . .

Hydraulic Drain Filter . . . . . .

Hydraulic Nephron Filter . . . .

Hydraulic Oil Change . . . . . .

Hydraulic Oil Cooler . . . . . . .

Hydraulic Pilot Filter . . . . . . .

Hydraulic Return Filter . . . . .

Hydraulic Shutoff Valves . . . .

Hydraulic Suction Filter . . . . .

Hydraulic System Accumulator . . . . . . . . . .

Air Pressure Reservoir . . .

Bleeding Air From System .

Drain Filter . . . . . . . . . .

Hydraulic Oil Cooler . . . . .

Hydraulic Reservoir . . . . .

Nephron Filter . . . . . . . .

Oil Change . . . . . . . . . .

Oil Level . . . . . . . . . . . .

Pilot Filter . . . . . . . . . . .

Return Filter . . . . . . . . . .

Service Specifications . . .

173

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. . . . 28 . . . . 59 . . . . 34 . . . . 34 . . . . 34 . . . . 95 . . . 104

........ 7 . . . . . . . 27 . . . . . . 120 . . . . . . . 72 . . . . . . 126 . . . . . . 102 . . . . . . 102 . . . . . . . 57 . . . . . . 121 . . . . . . 123 . . . . . . 124 . . . . . . 114 . . . . . . 121 . . . . . . 122 . . . . . . . 71 . . . . . . 122 ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ......

133 132 124 121 114 120 123 124 120 121 122 119

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F

Filling the Bucket . . . . . . . . . . .

Filter Air Filter Primary Element . . . .

Air Filter Secondary Element . .

Engine Oil . . . . . . . . . . . . . .

Fuel . . . . . . . . . . . . . . . . . .

Hydraulic Drain Filter . . . . . . .

Hydraulic Nephron Filter . . . . .

Hydraulic Pilot Filter . . . . . . . .

Hydraulic Return Filter . . . . . .

Hydraulic Suction Filter . . . . . .

Final Drive Gearbox Oil Change . . . . . . . . . . . . .

Oil Level . . . . . . . . . . . . . . .

Service Specifications . . . . . .

Fire Extinguisher . . . . . . . . . . . .

Inspection . . . . . . . . . . . . . .

Maintenance . . . . . . . . . . . .

Fuel Sediment Bowl . . . . . . . . . .

Fuel System Hand Primer . . . . . .

Fuel System Service Specifications Fuse Box . . . . . . . . . . . . . . . .

F . . . . . . . . . . . 146 . . . . . . . . . . . 146

Fuse Box Cover Decal Fuses . . . . . . . . . . .

Template Name: OM_1_col Template Date: 1994_05_26

E Engine (Continued) Serial Number . . . . . . . . . . . . . . . . 3 Service Specifications . . . . . . . . . 107 Starting . . . . . . . . . . . . . . . . . 56, 57 Starting Aids . . . . . . . . . . . . . . . . 62 Throttle . . . . . . . . . . . . . . . . . . . . 29 Warm-Up Procedure . . . . . . . . . . . 57 Water Pump Drive Belt . . . . . . . . . 131 Engine Automatic Warm-Up . . . . . . . . . 57 Engine Cooling System . . . . . . . . . . . 112 Coolant Reservoir . . . . . . . . . . . . 112 Coolant Solution . . . . . . . . . . . . . 112 Radiator . . . . . . . . . . . . . . . . . . 113 Service Specifications . . . . . . . . . 112 Engine Manual Warm-Up. . . . . . . . . . . 57 Engine Specifications Data . . . . . . . . 154 Engine Speed. . . . . . . . . . . . . . . 58, 154 Engine Speeds, Idle and Full Throttle . . 154 Engine Warm-Up Procedure . . . . . . . . . 57 Environment . . . . . . . . . . . . . . . . . . 95

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____________________________________________ ALPHABETICAL INDEX

ALPHABETICAL INDEX ____________________________________________

H Template Name: OM_1_col Template Date: 1994_05_26

Hydraulic System (Continued) Suction Filter . . . . . . . .

Vent Plug . . . . . . . . . .

Hydraulic System Warm-Up .

I Identification Numbers Indicator Control Lock . . . .

Swing Lock . . . . .

Inspection . . . . . . . .

Buckets

. . . . . . . 122 . . . . . . . 123 . . . . . . . . 57

............. 3 . . . . . . . . . . . . 33 . . . . . . . . . . . . 33 . . . . . . . . . . . . 55

M . . . . . . . . . . . . . . . . . . 166 O

Oil Change Engine . . . . . . . . . . . . . . . . .

Oil Level Engine . . . . . . . . . . . . . . . . .

Operating Data - Standard Machine .

Operating Weights . . . . . . . . . . . .

Operator’s Manual Storage . . . . . .

P

K Key Switch . . . . . . . . . . . . . . . . . . . 29 L

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Lifting Capacities . . . . . . . . . . . . . .

11ft (3.36m) Arm - Fine Mode . . . . .

11ft (3.36m) Arm - Standard Mode . .

11ft (3.36m)Arm - Standard Mode . .

13ft 1in (4.0m) Arm - Fine Mode . . .

13ft 1in (4.0m) Arm - Standard Mode 17ft 8in (5.4m) Arm - Fine Mode . . .

17ft 8in (5.4m) Arm - Standard Mode 8ft 3in (2.5m) Arm - Fine Mode . . . .

8ft 3in (2.5m) Arm - Standard Mode .

Location of Components . . . . . . . . . .

Lock Indicators Control Lock . . . . . . . . . . . . . . .

Swing Lock . . . . . . . . . . . . . . . .

Lubrication Chart . . . . . . . . . . . . . . .

M

Machine Components . . . . . .

Machine Operation . . . . . . .

Cold Weather Operation . .

Digging with the Excavator Hot Weather Operation . . .

In Water . . . . . . . . . . . .

Lifting Loads . . . . . . . . .

On A Hill . . . . . . . . . . . .

Machine Storage . . . . . . . . .

Maintenance Decal . . . . . . .

Mounted Equipment

155 158 159 158 160 161 162 163 156 157 . 25

. 33 . 33 . 97

....... ....... ....... ....... ....... ....... ....... ....... ....... .......

53 63 89 69 88 68 70 67 90 97

P.I.N. Number . . . . . . .

Parking the Machine . .

Plastic and Resin Parts Care and Protection .

Radiator . . . .

Run-In Period .

. . 107 . . 107 . . 152 . . 154 .... 6

............ 3 . . . . . . . . . . . 59 . . . . . . . . . . 140

R . . . . . . . . . . . . . . . . 113 . . . . . . . . . . . . . . . . . 61 S

Seat . . . . . . . . . . . . . . . . . . . . . . . . 44 Seat Belt . . . . . . . . . . . . . . . . . . . . . 45 Care and Maintenance . . . . . . . . . 140 Service Schedule Chart . . . . . . . . . . . 99 Specifications Component Weights . . . . . . . . . . . 154 Engine Data . . . . . . . . . . . . . . . . 154 Lifting Capacities . . . . . . . . . . . . 155 Operating Weights . . . . . . . . . . . . 154 Standard Machine Dimensions . . . . 150 Standard Machine Operating Data . . 152 Start Up Operations . . . . . . . . . . . . . . 56 Starting the Engine . . . . . . . . . . . 56, 57 Steps . . . . . . . . . . . . . . . . . . . . . . . . 7 Stopping the Engine . . . . . . . . . . . . . . 59 Swing Gearbox Oil Change . . . . . . . . . . . . . . . . 127 Oil Level . . . . . . . . . . . . . . . . . . 127 Service Specifications . . . . . . . . . 127 Swing Ring Gear . . . . . . . . . . . . . . . 106 Systemgard Lubrication Analysis . . . . . 103 Systems Display Panel

174

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____________________________________________ ALPHABETICAL INDEX

.... .... .... .... .... .... .... .... ....

W

. . . . . . . . . . 71

Walk-Around Inspection . . . .

Water Pump Bearing . . . . . .

Water Pump Drive Belt . . . . .

Weights . . . . . . . . . . . . . .

Welding On Machine . . . . . .

Windows and Doors . . . . . . .

Windshield Washer Reservoir .

Work Mode Selection Control .

. . . . . . . 55 . . . . . . 105 . . . . . . 131 . . . . . . 154 . . . . . . 141 . . . . . . . 46 . . . . . . 132 . . . . . . . 30

. . 29 ... 2 . 164 . 165 . . 61 . 134 . 134 . 136 . 135 . 137 . . 79 . . 30 . . 58 . 105

Template Name: OM_1_col Template Date: 1994_05_26

Throttle . . . . . . . . . . . . . . . . . . . .

TO THE OWNER . . . . . . . . . . . . .

Torques Special Bolt Torques . . . . . . . . .

Standard Bolt Torques . . . . . . . .

Track Shoe Bolts . . . . . . . . . . . . . .

Track System . . . . . . . . . . . . . . . .

Checking Track Tension . . . . . . .

Loosening The Track Chain . . . . .

Tightening The Track Chain . . . . .

Track Shoe Bolt Torques . . . . . . .

Transporting the Machine on a Trailer .

Travel Alarm . . . . . . . . . . . . . . . .

Turbocharger Priming Lines . . . . . . . . . . . . . .

Turntable Bearings . . . . . . . . . . . .

33 34 34 34 33 35 34 34 34

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T

V Valves Hydraulic Line Shutoff

Alt= to hide template information Alt+ to display template information

S Systems Display Panel (Continued) Brightness Control . . . . . . . . .

Clock . . . . . . . . . . . . . . . . .

Fuel Gauge . . . . . . . . . . . . .

Hydraulic Oil Temperature . . . .

Machine Condition Indicators . .

Message Panel . . . . . . . . . . .

Warning Mark Indicator . . . . . .

Water Temperature Gauge . . . .

Work Mode Indicator . . . . . . .

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CASE TECHNICAL MANUALS Manuals are available from your Dealer for the operation, service and repair of your machine. For prompt convenient service, contact your Dealer for assistance in obtaining the manuals for your machine.

Your Dealer can expedite your order for operators manuals, parts catalogs, service manuals and maintenance records.

Always give the Machine Name, Model and P.I.N. (product identification number) or S.N. (serial number) for your machine so your Dealer can provide the correct manuals for your machine.

CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.

NOTE: Case Corporation reserves the right to make improvements in design or changes in specifications at any time without incurring any obligation to install them on units previously sold.

INSIDE REAR COVER