Case 75XT Skid Steer Operators Manual 6-3494NA - PDF DOWNLOAD

CASE TECHNICAL MANUALS Manuals are available from your Dealer for the operation, service and repair of your machine. For prompt convenient service, contact your Dealer for assistance in obtaining the manuals for your machine.

Your Dealer can expedite your order for operators manuals, parts catalogs, service manuals and maintenance records.

Always give the Machine Name, Model and P.I.N. (product identification number) or S.N. (serial number) of your machine so your Dealer can provide the correct manuals for your machine.

CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.

Battery posts, terminals and related accessories contain lead and lead compounds. Wash

hands after handling.

NOTE: CNH America LLC reserves the right to make improvements in design or changes in specifications at any time without incurring any obligation to install them on units previously sold.

TABLE OF CONTENTS 1 1 3 4 5 7

SAFETY/DECALS/HAND SIGNALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 75XT SAFETY FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 SAFETY MESSAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 UTILITY SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 PERSONAL SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 BEFORE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 BEFORE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 MACHINE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 MACHINE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 FAILURE IN OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 PARKING THE MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 BURN PREVENTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 WHEEL AND TIRE SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 FIRE OR EXPLOSION PREVENTION . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 FIRE OR EXPLOSION PREVENTION . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 LOADER LIFT ARM LOCK PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 OPERATOR RESTRAINT SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 BACKHOE SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 HAND SIGNALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 FORKLIFT HAND SIGNALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 GETTING ON AND OFF THE MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 REAR WINDOW - EMERGENCY EXIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 FIRE EXTINGUISHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 INSTRUMENTS AND CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 OVERHEAD INSTRUMENT PANELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 RIGHT HAND INSTRUMENT PANEL . . . . . . . . . . . . . . . . . . . . . . . . . 46 - 48 RIGHT HAND INSTRUMENT PANEL (Machines Equipped With Automatic Engine Shutdown System) . . . . . . . . . . . . . . . . . . . . . . . . . . 49 - 56 LEFT HAND INSTRUMENT PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 - 60 LEFT HAND CONTROL LEVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 LEFT HAND CONTROL LEVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 RIGHT HAND CONTROL LEVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 RIGHT HAND CONTROL LEVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 I

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TO THE OWNER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

75XT SKID STEER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

AFTER DELIVERY CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

RIGHT, LEFT, FRONT AND REAR OF MACHINE . . . . . . . . . . . . . . . . . . . .

PRODUCT IDENTIFICATION AND SERIAL NUMBERS . . . . . . . . . . . . . . . .

MACHINE COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

OPERATING INSTRUCTIONS

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TRAVEL/STEERING CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TRAVEL/STEERING CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LOADER CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LOADER CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

THROTTLE CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

HYDRAULIC BYPASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

AUXILIARY HYDRAULIC ATTACHMENT CONTROLS . . . . . . . . . . . . . . . .

HIGH FLOW SYSTEM CONTROLS GEAR PUMP 204 BAR (3000 PSI) . .

BACKHOE CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

OPERATORS SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

OPERATORS SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FOOT HEATER CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CAB (DELUXE) HEATER CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BUCKET SELF-LEVELING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CAB DOOR LATCHES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CAB DOOR LATCHES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

WINDSHIELD WASHER CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

WINDSHIELD WASHER CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DOME LAMP CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

AUXILIARY ELECTRICAL SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ROTATING BEACON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BI-DIRECTIONAL BUCKET SELF-LEVELING (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

66 67 68 69 70 71 72 74 75 76 77 78 79 80 81 82 83 84 84 85 85 86

OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 RUN-IN PERIOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 MACHINE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 TRANSPORTING THE MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 MOVING A DISABLED MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 LIFTING THE MACHINE WITH A CRANE . . . . . . . . . . . . . . . . . . . . . . . . . . 95 OPERATING IN COLD WEATHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 OPERATING IN HOT WEATHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 JOB SITE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 OPERATING THE LOADER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 MANUAL ATTACHMENT COUPLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 BACKHOE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 HIGH FLOW HYDRAULIC SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 RIDE CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 ANTI-VANDAL LOCKOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 WHEEL AND TIRES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 LUBRICATION/MAINTENANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . 123 TILTING THE OPERATORS COMPARTMENT FORWARD . . . . . . . . . . . 124 LOWERING THE OPERATORS COMPARTMENT INTO THE OPERATING POSITION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126 II

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OPERATING INSTRUCTIONS ENGINE HOURMETER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MAINTENANCE LUBRICATION SCHEDULE . . . . . . . . . . . . . . . . . . . . . .

MAINTENANCE SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FLUIDS AND LUBRICANTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ENVIRONMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LUBRICATION/MAINTENANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . .

LUBRICATION/MAINTENANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . .

MAINTENANCE SCHEDULE FOR OPTIONAL ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LUBRICATION/MAINTENANCE CHART FOR OPTIONAL ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

127 127 128 129 129 130 131

LUBRICATION/FILTERS/FLUIDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

REAR ACCESS DOOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

GREASE FITTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ENGINE LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SYSTEMGARD LUBRICATION ANALYSIS PROGRAM . . . . . . . . . . . . . .

ENGINE LUBRICATION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

AIR FILTER SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PRIMARY AIR FILTER (OUTER) ELEMENT . . . . . . . . . . . . . . . . . . . . . . .

SECONDARY AIR FILTER (INNER) ELEMENT . . . . . . . . . . . . . . . . . . . .

ENGINE COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DIESEL FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DRIVE CHAIN COMPARTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

D125 BACKHOE 10 HOUR GREASE FITTINGS . . . . . . . . . . . . . . . . . . . .

133 133 134 136 137 138 141 143 144 146 151 156 161 163

MAINTENANCE/ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

STEEL TRACK ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TESTING THE SEAT BAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TESTING THE OPERATORS PRESENCE SWITCH . . . . . . . . . . . . . . . . .

ADJUSTING THE HAND THROTTLE . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DRIVE CHAINS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

RIDE CONTROL ACCUMULATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MAINTENANCE OF THE SEAT BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FAN BELT AND TENSIONER INSPECTION . . . . . . . . . . . . . . . . . . . . . . .

ROLL-OVER PROTECTION STRUCTURE . . . . . . . . . . . . . . . . . . . . . . . .

ATTACHMENT MECHANICAL COUPLER . . . . . . . . . . . . . . . . . . . . . . . .

THERMOSTART SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

THERMOSTART SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CAB HEATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FRESH AIR INLET SCREENS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIRE EXTINGUISHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PLASTIC AND RESIN PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

165 165 167 168 168 169 173 174 174 175 177 178 179 180 181 182 182

131

ELECTRICAL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183 III

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131

OPERATING INSTRUCTIONS ALTERNATOR CHARGING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BATTERY SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

WORK LAMPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TAIL LAMPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FUSES AND RELAYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

183 184 187 188 189

STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191 STORAGE PREPARATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191 STORAGE REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192

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SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ENGINE SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

OPERATING WEIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

POWER TRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BRAKES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LOADER BUCKETS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MATERIAL WEIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ELECTRICAL SYSTEM SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . .

TIRE OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BUCKET SELECTION VS. TIRE SELECTION . . . . . . . . . . . . . . . . . . . . .

OPERATING DATA AND DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . .

OPERATING DATA AND DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . .

PALLET FORK WITH BRICK GUARD . . . . . . . . . . . . . . . . . . . . . . . . . . . .

D125 BACKHOE SPECIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

193 193 194 194 195 196 196 197 197 198 199 199 200 202 204 205

INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207 AFTER DELIVERY CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213 AFTER DELIVERY CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215

IV

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TO THE OWNER

BD01G104

DEALERS STAMP

CASE CORPORATION P.O. BOX 9228 WICHITA, KS 67277

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75XT SKID STEER

TO THE OWNER This manual contains important information about the safe operation, adjustment and maintenance of your Case Skid Steer. Refer to the Detail Index at the end of this manual for locating specific items about your machine. This Skid Steer conforms to current safety regulations.

Use this manual as a guide. Your Skid Steer will remain a reliable working tool as long as it is kept in good working condition and serviced properly.

Do Not operate or permit anyone to operate or service this machine until you or the other persons have re ad a nd understa nd the safety, op eratio n a nd maintenance instructions in this manual. Use only trained operators who have demonstrated the ability to operate and service this machine correctly and safely.

This Skid Steer, with standard equipment and authorized attachments, is intended to be used for general earth moving purposes, handling, boring, ditch digging, etc.

Make sure that the machines properly equipped and follow the instructions and safety precautions in this manual.

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Do Not use this machine for any application or purpose other than those described in this manual. Consult an authorized dealer of the Case Corporation on changes, additions or modifications that can be required for this machine to comply with various country regulations and safety requirements. Unauthorized mod ifica tio ns w ill c au se s eriou s injury or d ea th. An yon e making su ch unauthorized modifications is responsible for the consequences.

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TO THE OWNER This Operators Manual is to be stored in the manual compartment equipped o n t h i s m a c h in e . M a k e s u r e t h i s manual is complete and in good condition. Contact your dealer to obtain a dd it ion a l ma n u als . Co n t ac t yo u r dealer for any further information or assistance about your machine. Your dealer has Case Corporation approved s e r v i c e p a r t s . Yo u r d e a l e r h a s technicians with special training that know the best methods of repair and maintenance for your Skid Steer.

BP96N032

OPERATORS MANUAL STORAGE

Your cost for this inspection will be for filters, oil or other accessories. If the dealer comes to your machine, there can also be a cost for the time and distance.

Two copies of the After Delivery Check are in the back of this manual. One copy is for you , o ne cop y for yo ur dealer. Make sure that your dealer does the After Delivery Check after the first 100 hours of machine operation.

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AFTER DELIVERY CHECK

TO THE OWNER

RIGHT, LEFT, FRONT AND REAR OF MACHINE Right-hand and left-hand, and rear, when used in this manual, indicate the right and left sides of the machine as seen from the operators seat.

1

3

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2 BS01F013

1.

2.

3.

4.

MACHINE FRONT MACHINE REAR MACHINE RIGHT-HAND SIDE MACHINE LEFT-HAND SIDE

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TO THE OWNER

PRODUCT IDENTIFICATION AND SERIAL NUMBERS Write your machine Model Number, Product Identification Number (P.I.N.) and Serial Numbers on the line provided below. If needed, give these numbers to your dealer when you need parts or information for your machine.

Make a record of the numbers. Keep the record and your Manufacturer’s Statement of Origin in a safe place. If the machine is stolen, report the number to your local law enforcement agency.

Model Number

Engine

BP96N135

Serial Number __________________

ROPS

BP96N137

Model Number _________________ P.I.N. ________________________

BP97D005

Serial Number __________________

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Product Identification Number (P.I.N.)

TO THE OWNER

Loader Bucket

Hydrostatic Pump

BP96N134

BK98F042

Part Number __________________

Serial Number __________________

Starter TRIM THIS EDGE BP96N127

Serial Number __________________ NOTE: See After Delivery Check List in the rear of the manual to record additional important information.

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TO THE OWNER

MACHINE COMPONENTS

6 1 2

4

5

BD01G104

1. OPERATORS COMPARTMENT 2. LOADER LIFT ARMS 3. BUCKET

4. ENGINE COMPARTMENT 5. HYDRAULIC RESERVOIR 6. LOADER CONTROLS

2

3 4

1

5 BD01G109

1. DRIVE CHAIN COMPARTMENT 2. UPPER ENGINE ACCESS DOOR 3. FUEL RESERVOIR

4. LOWER ENGINE ACCESS DOOR 5. COUNTERWEIGHT

7

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3

TO THE OWNER

NOTES

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SAFETY/DECALS/HAND SIGNALS 75XT SAFETY FEATURES 3 6 2 5 8

4

1

7

BK98E010 BD01G105

1.

2.

3.

4.

STEPS HAND RAILS FRONT WORK LAMPS SEAT BAR

5.

6.

7.

8.

LOADER LIFT ARM LOCK PIN HORN BUTTON SEAT BELT OPERATOR PRESENCE SWITCH

2

3 5

1

4

7 6

BD01G110

1.

2.

3.

4.

HAND RAILS ROPS/FOPS REAR WINDOW - EMERGENCY EXIT REAR WORK LAMP

5. REAR TAIL LAMP 6. BACKUP ALARM (IF EQUIPPED) 7. REFLECTOR

9

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7

SAFETY/DECALS/HAND SIGNALS

SAFETY MESSAGE This machine has been designed and built to meet or exceed current safety regulations and standards. However, this does not completely exclude the risk of accidents. It is therefore essential to follow basic safety rules and procedures.

The strict execution of the instructions provided in this manual will help prevent accidents during machine use, maintenance and repair operations.

These instructions will only be effective if the machine receives proper maintenance. Any defects or abnormalities must be repaired immediately.

Do not use the machine for other applications than those which are described in this manual.

In the event of a particular problem, requiring some intervention or application not described in this manual, contact your Case dealer immediately.

TRIM THIS EDGE

Most accidents involving machine operation and maintenance can be avoided by following basic rules and precautions. Read and understand all the safety messages in this manual, and the safety signs on the machine before you operate or service the machine. See your dealer if you have any questions.

READ THIS MANUAL COMPLETELY and make sure you understand the characteristics of speed, stability, and steering of this machine. The machine must be used only by trained operators.

KEEP THE OPERATOR’S MANUAL IN THE STORAGE BOX provided and make sure it is always fastened to the machine, in complete and good condition. See your dealer for additional manuals. Also see the inside of the rear cover of this manual.

1

BP96N032

1. OPERATOR’S MANUAL STORAGE BOX

The safety information given in this manual does not replace safety codes, insurance regulations, or local laws. Make sure your machine has the correct equipment according to these rules or laws.

IMPORTANT: Safety messages in this section point out situations which can be encountered during the normal operation and maintenance of your machine.

These safety messages also give possible ways of dealing with these conditions.

Additional safety messages are used in the text of the manual to show specific safety hazards.

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SAFETY/DECALS/HAND SIGNALS

UTILITY SAFETY

Safety precaution MUST be followed when working near buried Utility Lines

●

Electrical Power Line

●

Gas Line

●

Water Line

●

Communication Line - Telephone or Cable Television

Before beginning any trenching, drilling or other construction work it is your responsibility to be aware of all such utility lines buried in the area of your project and to avoid them.

RH99G001

CALL ALL LOCAL UTILITY COMPANIES BEFORE YOU TRENCH/DRILL

A LW AY S h a v e a l l l o c a l u t i l i t y companies mark the location of their lines.

Know the utility color code (U.S.A. and Canada): 1. Electric .....................................Red 2. Gas, Oil or Petroleum .......... Yellow 3. Communication, Telephone, Television ........................... Orange 4. Water ...................................... Blue 5. Sewer........................ Green/Brown 6. Proposed Excavation ............ White 7. Surveying ................................ Pink 8. Reclaimed Water, Slurry ...... Purple

In U.S.A. and Canada call one of many “One Call System Directory” services. If you do not know the local number, call t h e n a t io n a l n u m b e r ( U . S .A . a n d Canada only): 1-888-258-0808.

Chec k w ith local a uthorities for l a w s , re g ul a t i o n s a n d / or s t ri c t penalties requiring you to locate and avoid existing utilities.

After locating the utility lines, carefully dig a hole by hand and/or automatic vacuum equipment to the utility line to verify the location and depth of the line.

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During operation it is likely that you will be working around or near buried utility lines which may include, but are not limited to:

SAFETY/DECALS/HAND SIGNALS

PERSONAL SAFETY

Safety Decals on this machine use the words Danger, Warning or Caution, which are defined as follows: ●

DANGER: Indicates an immediate hazardous situation which, if not avoided, will result in death or serious injury. The color associated with Danger is RED.

●

WARNING: Indicates a potentially hazardous situation which, if not avoided will result in serious injury. The color associated with Warning is ORANGE.

●

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices. The color associated with Caution is YELLOW.

ISO two panel pictorial symbol decals are defined as follows:

TRIM THIS EDGE

●

The first panel indicates the nature of the hazard.

●

The second panel indicates the appropriate avoidance of the hazard.

●

Background color is YELLOW.

●

Prohibition symbols such as

and

STOP

12

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if used are RED.

SAFETY/DECALS/HAND SIGNALS

BEFORE OPERATION

●

Do not operate this machine or perform maintenance work if you have not had the appropriate training and read and fully understand the instructions and warnings in this manual.

●

Before starting the engine make sure you know the location and function of all the controls. Using the wrong control can cause serious injury or death.

●

Be aware of and familiarize yourself with the safety decals on this machine.

●

Make sure you know how to exit the machine in the event of an emergency such as over-turn or the main exit is unusable.

●

Avoid loose fitting clothing, jewelry and loose personal articles.

●

Different jobs will require different protective equipment. Items such as hard hats, protective shoes, heavy gloves, reflector type vests, respirators, eye protection, and ear protection can be required. Know and use the equipment that is required before you start the job.

●

Be prepared for emergencies. Always have a first aid kit and a good fire extinguisher available. Know how to use them to address emergencies.

●

Know the hand signals used on your job. Follow the instructions of the flagman, signs, etc. See Hand Signals in this manual.

●

Check that the rear access door, guards and covers are installed correctly or closed.

●

Foreign material or grease on the steps and hand rails can cause an accident.

Keep the steps and hand rails clean.

●

Know the rules, laws, and safety equipment necessary for transporting this machine on a road or highway.

●

Before you operate at night, check that all lamps illuminate.

●

Before you operate in cold weather, read the cold start procedure in this manual.

●

Always face the machine and use the hand rails and steps when getting on or off. Do not rush!

●

Check the seat bar for correct operation.

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SAFETY/DECALS/HAND SIGNALS

BEFORE OPERATION

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●

Before you start each day, walk around the machine and check for oil or fluid leaks. Replace all broken or missing parts and do the required lubrication and maintenance as shown in this manual. Clean all trash and debris from the machine.

●

Remove all loose objects from the operators area and from the machine. Loose objects can jam controls and cause accidents.

●

Before you start the engine, always fasten the seat belt and pull the seat bar down. See Operator Restraint System in this manual. Operate the machine only from the operators seat.

●

Engine exhaust fumes can cause death. If you operate this machine in an enclosed area, make sure there is adequate ventilation to replace the exhaust fumes with fresh air.

●

Make sure all persons are away from the machine and give a warning before you start the engine.

●

Never get on or off a moving machine.

●

Adapt your operating techniques to the site (conditions, slopes, obstacles, surroundings). See Job Site Operation section.

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SAFETY/DECALS/HAND SIGNALS

MACHINE OPERATION

●

Familiarize yourself with the machine’s capabilities and the working space required.

●

Various operations on different sites and in different weather conditions require different protective equipment; helmet, gloves, safety shoes, reflective jacket, mask, ear protection and eye protection. Know how to use the equipment before you start operation.

●

Do not jump from the machine - injury can result.

●

Operate all the controls gradually for smooth operation.

●

Check all controls in a clear area to make sure the machine is operating correctly.

●

Do not allow other persons to ride on the machine or attachments. Other persons can fall or can cause an accident.

●

Dust, fog, smoke, etc., can decrease your vision and cause an accident. Stop the machine or decrease the speed until you can see everything around you in the work area.

●

Contact with high voltage power lines, underground cables, etc., can cause serious injury or death from electrocution.

●

Before you drive or operate in an area with high voltage lines or cables, tell the power or utility company what you are going to do. You must HAVE THE POWER DISCONNECTED OR KEEP A SAFE WORKING DISTANCE from the lines or cables. Contact your local power or utility company to determine a safe working distance from the high voltage power equipment and become familiar with any local safety codes or regulations that apply to the job site.

●

Electrical cables, gas pipes, water pipes, sewers, or other underground objects can cause injury or death. Determine the location of underground hazards before you operate your machine in a new area.

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SAFETY/DECALS/HAND SIGNALS

MACHINE OPERATION

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●

If this machine rolls over, you can be injured or killed. You must make a judgment if weather, road, or earth conditions will permit safe operation on a hill, ramp, or rough ground.

●

Stay away from hazardous areas such as ditches, overhangs, etc. Walk around the work area before you begin operation and become aware of possible hazards.

●

Be alert and always know the location of all workers in your area. Keep all other persons completely away from your machine. Injury or death can result if you do not follow these instructions.

●

Always look to the rear before backing the machine.

●

Operate the machine controls from the operators seat only.

●

Do not operate at high speed with the bucket raised to high positions.

●

Do not operate at high speed with bucket cutting edge obscured. Striking a hidden object can result in injury.

●

Before you operate equipment in any area where your visibility is reduced, such as next to a building, etc. always install a guard rail and warning signs to keep other persons away from your machine.

●

Do not operate the machine while under the influence of alcohol or drugs.

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SAFETY/DECALS/HAND SIGNALS

FAILURE IN OPERATION

●

In the event of poor performance or machine failure, stop the machine immediately and report the matter. Take measures to prevent further use until the malfunction is corrected (Place a DO NOT OPERATE tag on the control panel, remove the key, turn off all power sources, etc.) Before working on any hydraulic or electrical circuits, refer to the maintenance sections in this manual.

●

Lower the Lift Arms to the ground before leaving or servicing the vehicle.

PARKING THE MACHINE

●

When you park the machine, before you leave the operator’s seat, check the seat bar for correct operation. The seat bar, when raised, engages the parking brake and locks the loader controls. See Testing the Seat Bar in this manual to check for correct operation. Lower the Lift Arms to the ground. Stop the engine, remove the key and raise the seat bar.

●

If the loader lift arms must be raised for servicing the machine, always engage the loader lift arms lock pin. If an attachment is being used, the attachment should be removed before the loader lift arms are raised.

●

Always face the machine and use the hand rails and steps when getting on or off. Do not rush and do not jump from the machine.

IMPORTANT: The parking brake is engaged whenever any of the following occurs.

1. The seat bar is raised.

2. The operator gets out of the seat.

3. The engine is shut off.

4. You can also engage the parking brake manually with the park brake switch.

17

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SAFETY/DECALS/HAND SIGNALS

BURN PREVENTION

●

Battery acid can cause severe burns. Batteries contain sulfuric acid. Avoid contact with skin, eyes, or clothing. Antidote - EXTERNAL: Flush with water.

INTERNAL: Drink large quantities of water or milk. Follow with milk of magnesia, beaten egg or vegetable oil. Call a doctor immediately. EYES: Flush with water for 15 minutes and get medical attention promptly in all cases.

●

When the battery electrolyte is frozen, the battery can explode if you try to charge the battery or if you try to jump start and run the engine. To prevent the battery electrolyte from freezing, try to keep the battery at full charge. If you do not follow these instructions, you or others in the area can be injured.

●

If the engine has been running, hot coolant can spray out when the radiator cap is removed. To remove the radiator cap, let the cooling system cool, turn the cap to the first notch, wait until the pressure is released, then remove the radiator cap. You can be scalded if you remove the cap too quickly.

TRIM THIS EDGE

WHEEL AND TIRE SAFETY

WARNING: DO NOT weld on wheel or rim when a tire is installed.

Welding will cause an explosive air/gas mixture that will be ignited with high temperatures. This can happen to tires inflated or deflated. Removing air or breaking bead is not adequate. Tire MUST be completely removed from the rim prior to welding.

B134

WARNING: Explosive separation of the tire and/or rim parts can cause injury or death. When tire service is necessary, have a qualified tire mechanic service the tire.

84-113

●

FIRE OR EXPLOSION PREVENTION

Sparks or flame can cause the hydrogen gas in a battery to explode. To prevent an explosion, do the following: 1. When disconnecting the battery cables, disconnect the negative (-) cable first.

When connecting the battery cables, connect the negative (-) cable last.

2. When connecting jumper cables to start the engine, use the procedure shown in this manual on Booster Battery Connection.

3. Do not short circuit the battery posts with metal items.

4. Do not weld, grind, or smoke near a battery.

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SAFETY/DECALS/HAND SIGNALS

FIRE OR EXPLOSION PREVENTION

●

Sparks from the electrical system or engine exhaust can cause an explosion and fire. Before you operate this machine in an area with flammable dust or vapors, make sure there is adequate ventilation.

●

Diesel fuel can cause an explosion or fire. Do not fill the fuel tank with the engine running or if you are near an open flame, or smoking, etc.

●

Use nonflammable cleaning solvent to clean parts.

●

A fire can cause injury or death. Always have a fire extinguisher on or near the machine. Make sure the fire extinguisher is serviced according to the manufacturer’s instructions.

●

If a fire extinguisher has been used, always recharge or replace the fire extinguisher before operating the machine.

●

Remove all trash or debris from the machine each day. Check the engine area and exhaust system.

●

DO NOT weld on this machine - see your dealer for repairs. Danger or explosion exists.

●

If you grind, or use a cutting torch on the machine, always remove the starting fluid container from the machine (if equipped). Use compressed air to remove any ether fumes from the area.

●

Before using a cutting torch on the machine, clean the area to be repaired.

●

DO NOT use starting fluid (ether) from a hand held can. Injury or death can result.

●

If the machine has an oil, fuel, or hydraulic leak, always repair the leak using a safe method and clean the area before operating.

●

Keep the cooling system clean and maintain the correct coolant level.

●

Make sure that you do not store oily rags or other flammable materials on the machine.

●

Check the electrical system for loose connections or frayed insulation. Repair or replace the loose or damaged parts.

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SAFETY/DECALS/HAND SIGNALS

MAINTENANCE

WARNING: Raised equipment or machine movement without an operator can cause injury or death. Before you service this machine, do the following: 1.Park the machine on a level surface.

2.Support or lower the equipment (backhoe, blade, boom, bucket, etc.) to the ground (if equipped).

3.If the loader arms are raised for serviceability, remove the attachment prior to raising the loader arms, then engage the lock pin or the strut.

4.Apply the parking brake and stop the engine.

5.Block the machine (wheels, tracks, etc.) to prevent machine movement.

84-108

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●

Before you service the machine, place a Do Not Operate tag on the instrument panel. One Do Not Operate tag is included with your machine. Additional tags, part number 321-4614, are available from you Case dealer.

●

DO NOT service the machine with the engine running. Follow the instructions in this manual or the service manual.

●

Do Not leave the operators seat with the machine running.

●

Make sure proper training has been received and you are familiar with this machine before doing any service or repair work. Improper service or repair can cause injury or death. If you do not understand a service or adjustment procedure, do not attempt the repair or adjustment. See the service manual for this machine or see your Case dealer.

●

Unauthorized modifications to this machine can cause injury or death. Do not make unauthorized modifications to this machine. Always see your Case dealer before you cut or drill holes in your machine.

●

Metal chips or debris can cause eye injury. Always wear eye or face protection when you use a hammer on this machine. Use a hammer with a soft face, such as copper or hide, to drive hardened pins.

●

Hydraulic fluid or grease injected into your skin can cause severe injury or death. Keep your hands and body away from any pressurized leak. Use cardboard when testing for leaks. If fluid is injected into your skin, see a doctor immediately.

●

When you service this machine, always wear face or eye protection, safety shoes, and other protective items as required.

321-4614

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SAFETY/DECALS/HAND SIGNALS

LOADER LIFT ARM LOCK PIN

WARNING: Always use the loader lift arm lock pin when servicing the machine with the lift arms raised. Failure to do so can result in serious injury or death if the loader lift arms are lowered accidently.

M508

Engaging the Loader Lift Arm Lock Pin 1. While sitting in the operator’s seat, with the seat bar down, start the engine and roll the coupler attachment all the way back.

2. Raise the loader lift arms to full height.

1

NOTE: If an attachment is being used, the attachment should be removed before the loader lift arms are raised.

BK98E012

3. Engage the loader lift arm lock pin using the lock pin control lever located in the right rear corner of the operator’s compartment.

256365A2

1

1

BK98E012

1. LOADER LIFT ARM LOCK PIN CONTROL LEVER

21

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BP96N030

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1. LOADER LIFT ARM LOCK DECAL

SAFETY/DECALS/HAND SIGNALS 4. To engage the loader arm lock pin, move the lock pin control lever toward the center of the machine.

5. Lower the loader lift arms until the loader lift arm link rests against the lock pin.

1 1

BK98E014

BK98E016

1. LOADER LIFT ARM LOCK PIN ENGAGED

1. LOADER LIFT ARM LOCK PIN ENGAGED

TRIM THIS EDGE

Disengaging the Loader Lift Arm Lock Pin 1. While sitting in the operator’s seat, with the seat bar down, start the engine and raise the loader lift arms until the loader lift arm link is no longer contacting the lock pin.

2. To disengage the lock pin, move the lock pin control lever toward the right side of the machine.

1

BK98E017

1. LOADER LIFT ARM LOCK PIN IN STORAGE POSITION

4. Lower the loader lift arms to the ground.

1

NOTE: If the attachment had been removed, reinstall.

BK98E015

1. LOADER LIFT ARM LOCK PIN DISENGAGED

3. The lock pin is now in the storage position.

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SAFETY/DECALS/HAND SIGNALS

OPERATOR RESTRAINT SYSTEM This machine has two forms of operator restraint which are to be used at all times.

Every unit is equipped with a retractable seat belt and a seat bar.

WARNING: An accident or sudden machine movement can cause injury or death. ALWAYS fasten the seat belt and pull down the seat bar before you start the engine. Always stop the engine before you release the seat bar and seat belt.

SC003

Seat Belt 1. To latch the seat belt, pull the left belt strap from the retractor.

BP96N109

4. The seat belt will automatically retract.

BP96N110

3. To unlatch the seat belt, press the red button on the right side latch mechanism.

BP96N017

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2. Insert the metal end into the latch mechanism on the right side of the seat.

SAFETY/DECALS/HAND SIGNALS

Seat Bar

Operator Presence Switch Or ROPS Position Switch

The seat bar provides the following features: ●

In combination with the seat belt, keeps the operator in the seat during operation.

●

Provides an arm rest while the operator is using the travel/loader control levers.

●

Locks the loader controls and the ground drive functions when in UP position.

The operator presence switch is located in the seat cushion.

1

Before the unit can be operated the re str ain t ba r mu st b e in th e do w n position.

BP96N182

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1. LOCATION OF OPERATOR PRESENCE SWITCH

The operator presence switch requires the operator to be seated in the operators seat when operating this machine.

If the operator leaves the seat (even with the seat bar down) the loader controls and the ground drive system beco me disa ble d after 3 seco nds.

Refer to th e right han d instrument panel warning light.

1

BK98E018

1. RESTRAINT BAR IN LOCKOUT POSITION

Make sure the operator presence (seat interlock system) is working properly at all times. See “Testing The Operators Presence Switch”, page 168.

1

The ROPS position switch requires that th e R O P S b e i n t h e lo ck e d d o w n position for the ground drive system or the hydraulic system to be operable.

BK98E019

1. RESTRAINT BAR IN OPERATING POSITION

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SAFETY/DECALS/HAND SIGNALS

SAFETY DECALS

WARNING: Injury or death can result if you cannot read a safety decal or if a safety decal is missing. Replace any missing or damaged safety decal and keep all safety decals clean. See your dealer for new safety decals.

SC002

Make sure that you can read all safety and instructional decals. Before you start each day check all decals. Clean or replace any decal you cannot read.

When you clean the decals, use only a cloth, water, and soap. Do not use solvent, gasoline, etc.

You must replace any decal that is damaged, missing, or cannot be read.

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If a decal is on a part that is replaced, make sure the new part has a new decal on it. If it does not, see your Case dealer for new decals.

1

BP97D006

321-7040

1. ENGINE START WARNING

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SAFETY/DECALS/HAND SIGNALS

BP96N121

251744A1

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1

BD01E223

384267A1

1. ENGINE WARNING DECAL

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SAFETY/DECALS/HAND SIGNALS

1

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BK98E017

251747A1

1. PINCH POINT DECAL

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SAFETY/DECALS/HAND SIGNALS

1

BD01E204

TRIM THIS EDGE 382622A1

1. READ OPERATORS MANUAL

BP97D005

303878A1

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SAFETY/DECALS/HAND SIGNALS

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BP96N124

251745A1

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SAFETY/DECALS/HAND SIGNALS

251748A1

BP96N183

D137186

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BP96N183

NOTE: Refer to the proper section in the Operators Manual whenever you do not understand the meaning of the illuminated warning lamp.

BS99M128

READ OPERATORS MANUAL SYMBOL

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SAFETY/DECALS/HAND SIGNALS

Lift Hooks

1

1

1

BP97N049

1. LIFT HOOKS

BD98F038

1. LIFT HOOKS

EARLY PRODUCTION MACHINES

1 TRIM THIS EDGE

1

BD01G125

1. LIFT HOOKS LATE PRODUCTION MACHINES 139729A1

LIFT HOOK DECAL

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SAFETY/DECALS/HAND SIGNALS

Tie Downs

1 1

1 BP96N125

BD02E011

1. FRONT TIE DOWN LOCATION

1. LEFT SIDE REAR TIE DOWN LOCATION (LATE PRODUCTION MACHINES)

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1 1 BK98E085

1. REAR TIE DOWN LOCATION BD02E013

1. RIGHT SIDE REAR TIE DOWN LOCATION (LATE PRODUCTION MACHINES)

1

BP97D234

1. REAR TIE DOWN LOCATION WITH DRAWBAR 139728A1

TIE DOWN DECAL

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SAFETY/DECALS/HAND SIGNALS

BACKHOE SAFETY DECALS (North America Only) 1

1

1

A18781

321-7038A

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2 2

3 A19482

321-7037

3 3

5

B4046891

321-3905

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SAFETY/DECALS/HAND SIGNALS

4 4

4

B4045391

B4045491

4

TRIM THIS EDGE 321-4481

5 5

A18781

321-6046

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SAFETY/DECALS/HAND SIGNALS

HAND SIGNALS It is recommended that you, and the flagman on the job, use hand signals for communications. Before you start, make sure that you both understand the signals that will be used.

BI97D059

BI97D025

STOP ENGINE

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START ENGINE

BP97D022

BP97D023

COME TO ME

MOVE AWAY FROM ME

Move hands forward and rearward (palms in).

Move hands forward and rearward (palms out).

BP97D030

BP97D060

GO THIS FAR

ALL STOP AND HOLD

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SAFETY/DECALS/HAND SIGNALS

BI97D029

BI97D021

STOP

EMERGENCY STOP

Move one hand back and forth.

Move both hands rapidly back and forth.

TRIM THIS EDGE

BI97D028

BI97D027

RAISE LOAD OR BUCKET

LOWER LOAD OR BUCKET

BI97D020

BI97D026

RAISE LOAD OR BUCKET SLOWLY

LOWER LOAD OR BUCKET SLOWLY

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SAFETY/DECALS/HAND SIGNALS

BI97D034

BI97D033

TURN MACHINE RIGHT - SWING LOAD RIGHT

To stop movement, stop moving hand and make a fist.

To stop movement, stop moving hand and make a fist.

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TURN MACHINE LEFT - SWING LOAD LEFT

BI97D064

BI97D063

ROLL BACK LOADER BUCKET

DUMP LOADER BUCKET

BP97D057

BP97D055

RAISE BACKHOE BOOM

LOWER BACKHOE BOOM

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SAFETY/DECALS/HAND SIGNALS

BI97D041

BI97D032

BACKHOE DIPPER IN

BACKHOE DIPPER OUT

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BI97D054

BI97D031

BACKHOE BUCKET DIG

BACKHOE BUCKET DUMP

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SAFETY/DECALS/HAND SIGNALS

FORKLIFT HAND SIGNALS (North America Only)

BI97D045

BP97D038

TILT FORKS RIGHT

BI97D035

BP97D037

RAISE LOAD

TILT FORKS LEFT

BI97D044

BP97D040

LOWER LOAD

TILT FORKS UP

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STOP

SAFETY/DECALS/HAND SIGNALS

BP97D039

BI97D036

TILT FORKS DOWN

MOVE LOAD FORWARD

TRIM THIS EDGE

BI97D043

MOVE LOAD BACKWARD

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SAFETY/DECALS/HAND SIGNALS

GETTING ON AND OFF THE MACHINE Always face the front of the machine when you get on or off the machine, as shown in the photograph.

Use the hand rails and the stepping areas provided. DO NOT RUSH! Ma ke s ur e th e h a nd r a ils a n d th e stepping areas are clean and free from oil, grease and debris.

WARNING: Before you put the machine on a trailer or truck, make sure the ramp and parking surface is free of all oil, grease, ice, etc. Also, make sure the ramp is strong enough to support the load.

BD01G111

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SA008

BD01G112

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SAFETY/DECALS/HAND SIGNALS

REAR WINDOW - EMERGENCY EXIT If the front of the machine becomes blocked so that you cannot use the front entry, you can exit through the rear of the machine after removing the rear window. Do the following: Early Production Machines

Late Production Machines

1. Turn the key switch OFF.

1. Turn the key switch OFF.

2. Raise the seat bar.

2. Raise the seat bar.

3. Release the seat belt.

3. Release the seat belt.

4. Locate the pull ring attached to the mo uldin g filler strip of the rear window.

4. Locate the two window retaining knobs attached to the rear window.

5. Loosen the knobs.

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5. Pull the ring to remove the filler strip.

6. Remove the rear window.

6. Push the rear window out.

7. Exit the machine through the rear opening.

7. Exit the machine through the rear opening.

1

1

1

924L93

BD01E227

1. PULL RING

1. WINDOW RETAINING KNOBS

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SAFETY/DECALS/HAND SIGNALS

FIRE EXTINGUISHER Type of Fire Extinguisher

BP97N057

Consult your Case dealer for mounting location.

B9409008

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It is recommended that you have a fire extinguisher on your machine. The fire extinguisher shown below is available from your Case dealer and can be installed on your machine.

SAFETY/DECALS/HAND SIGNALS

NOTES

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INSTRUMENTS AND CONTROLS

2

1

BP96N033

1. LEFT HAND INSTRUMENT PANEL 2. RIGHT HAND INSTRUMENT PANEL

NOTE: When the key switch is turned ON, the warning lamps will illuminate for 2 seconds. If the warning lamps do not illuminate, see the service manual for this machine or see your Case dealer.

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OVERHEAD INSTRUMENT PANELS

INSTRUMENTS/CONTROLS

RIGHT HAND INSTRUMENT PANEL

1

3

2

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BP96N041

Systems Normal Lamps There are three Systems Normal lamps, which must be green before the machine can be operated. If the machine will not operate, check the Systems Normal lamps.

1. System Power: This lamp will illuminate when there is power between the fuse and the Operator Presence switch indicating machine is in operating status.

BS96H041

BT96H044

BT96H043

2. Operator Presence or ROPS Position: This lamp will illuminate when there is power between the Operator Presence switch or the ROPS switch and the Seat Bar switch, the operator is in the seat. If the operator is not in the operators seat or the ROPS is not in the lock down position the lamp will not illuminate, the engine will start, but the hydraulics and ground drive are inoperable.

3. Seat Bar: This lamp will illuminate when there is power between the Seat Bar switch and the Interlock system (hydrostatic pump, brakes, and loader hydraulics). If the seat bar is not in the down position the lamp will not illuminate. However, the engine will start, but the hydraulics and the ground drive system will remain inoperable.

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INSTRUMENTS/CONTROLS

RIGHT HAND INSTRUMENT PANEL 3

2 1

BP96N041

Key Switch 1. System Power (Accessory): Th is position en ergizes th e instrumen t pa nel lamps an d th e accessory switches.

BS96H041

IMPORTANT: Will discharge battery if left in this position.

2. Stop: Turn the key to this position to stop the engine and deenergize the electrical system.

BS96H076

3. Run: This position energizes the electrical system and is the normal key position when the engine is running.

BS96H078

4. Start: Turn the key to this position to actuate the starter motor and start the engine.

BS96H077

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4

INSTRUMENTS/CONTROLS

RIGHT HAND INSTRUMENT PANEL

8 5

7

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6 BP96N041

5. Thermostart (If equipped): If the unit is equipped with a thermostart system, turn the key to the ON position. Depress and hold the rocker switch for 20 to 25 seconds. Turn the key to the START position to start the engine.

BS96H057

6. Front Work Lamps: Depress the work light symbol on this switch to turn the work lamps and the red tail lamps on. When the switch is returned to the center neutral position, the work lamps are off.

BS96H045

BS96H046

7. Rear Work Lamp: When the rear work lamp symbol is depressed, both the rear and the front lamps are illuminated. When the switch is returned to the center neutral position, the rear and front lamps are off. The red tail lamps do not illuminate when the front and rear work lamps are in operation.

8. Turn Signals (Optional): This symbol illuminates when either the left or the right turn signal is in operation.

BS96H047

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INSTRUMENTS/CONTROLS

RIGHT HAND INSTRUMENT PANEL (Machines Equipped With Automatic Engine Shutdown System) Automatic Engine Shutdown System (AES)

1

Th e A u t o m a t ic E n g in e S h u t d o w n Sy s tem (A E S) I ns trument P anel monitors critical machine fu nctio n parameters, and initiates an engine shutdown to protect the machine if the parameters exceed the operational limits. It also records the cumulative time the critical parameters are out of limits and provides a operator program mable service rem inder hourmeter.

3 2

Systems Normal Lamps There are three Systems Normal lamps, which must be green before the machine can be operated. If the machine will not operate, check the Systems Normal lamps.

1. System Power: This lamp will illuminate when there is power between the fuse and the Operator Presence switch indicating machine is in operating status.

BS96H041

BT96H044

BT96H043

2. Operator Presence or ROPS Position: This lamp will illuminate when there is power between the Operator Presence switch and the Seat Bar switch and the operator is in the seat. If the operator is not in the operators seat the lamp will not illuminate, the engine will start, but the loader hydraulics and ground drive are inoperable.

3. Seat Bar: This lamp will illuminate when there is power between the Seat Bar switch and the Interlock system (hydrostatic pump, brakes (European and optional North American machines equipped with spring-applied hydraulic release brakes), and loader hydraulics). If the seat bar is not in the down position the lamp will not illuminate. However, the engine will start, but the loader hydraulics and the ground drive system will remain inoperable.

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BD02E002

INSTRUMENTS/CONTROLS

RIGHT HAND INSTRUMENT PANEL (Machines Equipped With Automatic Engine Shutdown System) 2 3 1 4

BD02E001

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Key Switch 1. System Power (Accessory): Th is position en ergizes th e instrumen t pa nel lamps an d th e accessory switches.

BS96H041

IMPORTANT: Will discharge battery if left in this position.

2. Stop: Turn the key to this position to stop the engine and deenergize the electrical system.

BS96H076

3. Run: This position energizes the electrical system and is the normal key position when the engine is running.

BS96H078

4. Start: Turn the key to this position to actuate the starter motor and start the engine.

BS96H077

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INSTRUMENTS/CONTROLS

RIGHT HAND INSTRUMENT PANEL (Machines Equipped With Automatic Engine Shutdown System)

8 5 7

BD02E001

5. Thermostart (If Equipped): (Not Shown) If the unit is equipped with a thermostart system, turn the key to the ON position. Depress and hold the rocker switch for 20 to 25 seconds. Turn the key to the START position to start the engine.

BS96H057

6. Front Work Lamps: Depress the work light symbol on this switch to turn the work lamps and the red tail lamps on. When the switch is returned to the center neutral position, the work lamps are off.

BS96H045

BS96H046

7. Rear Work Lamp: When the rear work lamp symbol is depressed, both the rear and the front lamps are illuminated. When the switch is returned to the center neutral position, the rear and front lamps are off. The red tail lamps do not illuminate when the front and rear work lamps are in operation.

8. Turn Signals (If Equipped): This symbol illuminates when either the left or the right turn signal is in operation.

BS96H047

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6

INSTRUMENTS/CONTROLS

RIGHT HAND INSTRUMENT PANEL (Machines Equipped With Automatic Engine Shutdown System)

5

6

7

8

4 1 3

2 TRIM THIS EDGE

BD02E001

Automatic Engine Shutdown System Display Panel 1. Multi Function Display: This display is the primary means of communicating information to the operator.

Depending upon the panel mode selected, it provides information on the item selected above the display.

2. Select Button: When this button is depressed, the parameter displayed in the multi-function display (1) changes. The light above the selected parameter’s icon is also illuminated.

3. Mode Button: When this button is depressed, the multi-function display (1) toggles the units of measure used between the U.S. Customary System (USCS) and the International System (SI).

4. Tachometer Indicator Lamp: When illuminated, this lamp indicates that the engine rotational speed in revolutions per minute (RPM) is displayed in the multi-function display (1).

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INSTRUMENTS/CONTROLS 5. Oil Pressure Indicator Lamp: When illuminated, this lamp indicates that the engine oil pressure is displayed in the multi-function display (1) in units of PSI of KPa depending on the units selected by the mode switch.

6. Engine Coolant Temperature Indicator Lamp: When illuminated, this lamp indicates that the engine coolant temperature is displayed in the multi-function display (1) in units of Degrees Fahrenheit or Celsius depending on the units selected by the mode switch.

7. Hydraulic Oil Temperature Indicator Lamp: When illuminated, this lamp indicates that the hydraulic oil temperature is displayed in the multi-function display (1) in units of Degrees Fahrenheit or Celsius depending on the units selected by the mode switch.

When illuminated, this lamp indicates the number of hours elapsed since the last time the service interval hourmeter was reset is displayed in the multi-function display (1).

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8. Service Interval Hourmeter Indicator Lamp:

INSTRUMENTS/CONTROLS

RIGHT HAND INSTRUMENT PANEL (Machines Equipped With Automatic Engine Shutdown System) 5

6

7

8

1 3

2 TRIM THIS EDGE

BD02E001

Selecting a Parameter to Display: To select a parameter to display in the multi-function display window, depress the Select Button (2) until the light over the icon of the desired parameter is illuminated. The multi-function display will then display the desired parameter.

Setting the Service Interval Reminder: The AES panel is equipped with an operator programmable service interval reminder function. This interval can be set between 50 and 500 hours in 50 hour increments. When the amount of elapsed hours of operation reach the interval set above, the Service Interval Indicator Lamp (8) will flash. The default setting is 250 hours. To set the service interval, first illuminate the service interval lamp (8) by depressing the Select Button (2) and the Mode Button (3) simultaneously to advance the service interval reminder time by 50 hours. Repeat this step until the desired service interval hours are reached.

Automatic Initiation of Engine Shutdown: The AES panel will automatically shutdown the engine of the skid steer if the engine oil pressure, engine coolant temperature, or hydraulic oil temperature are beyond normal operating limits. This shutdown is preceded with a thirty second countdown displayed in the multi-function display window (1), and the lamp above the parameter that was exceeded will flash rapidly. After the shutdown has been completed the skid steer may be re-started, but will shutdown thirty seconds later if the parameters are still out of the limits. A description of the automatic shutdown sequence for each of the parameters are listed as follows:

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INSTRUMENTS/CONTROLS A. Oil Pressure: If the oil pressure drops below 10 PSI (60KPa) the low oil pressure lamp on the left hand panel will illuminate and the audible buzzer will sound. In addition the AES panel will immediately initiate a thirty second countdown, the oil pressure will be automatically displayed in the multi-function display (1) along with a countdown, and the oil pressure indicator lamp (5) will flash rapidly. At the end of the countdown, the engine will shutdown. If the oil pressure returns to within normal limits, the countdown will be terminated automatically.

If the engine coolant temperature exceeds 230° F (110° C) the engine coolant overheat lamp on the left hand panel will illuminate and the audible buzzer will sound. Once the temperature reaches 240° (116° C) the AES panel will initiate a th i rty se co n d co u nt do w n, th e e ng i n e co o la n t te m p e ra tu re w i l l b e automatically displayed in the multi-function display (1) along with a countdown, and the engine coolant indicator lamp (6) will flash rapidly. At the end of the countdown, the engine will shutdown. If the engine coolant temperature drops back below 230° F (110° C) the countdown will be terminated automatically.

C. Hydraulic Oil Temperature: If the hydraulic oil temperature exceeds 230° F (110° C) the hydraulic oil overheat lamp will illuminate on the left hand panel and the audible buzzer will sound. Once the temperature reaches 240° F (116° C) the AES panel will initiate a thirty second countdown, the hydraulic oil temperature will be automatically displayed in the multi-function display (1) along with a countdown, and the hydraulic oil temperature indicator lamp (7) will flash rapidly. At the end of the countdown, the engine will shutdown. If the hydraulic oil temperature drops back below 230° F (110° C) the countdown will be terminated automatically.

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B. Engine Coolant Temperature:

INSTRUMENTS/CONTROLS

RIGHT HAND INSTRUMENT PANEL (Machines Equipped With Automatic Engine Shutdown System) 8

1 3

2 TRIM THIS EDGE

BD02E001

Display of Stored Information: The AES panel automatically stores information on the amount of time that the skid steer was operated in excess of the operational limits described previously. In addition, the panel stores the number of times the machine was shutdown by the AES system. The information is available for review by following the procedure described below.

A. Entering the Review Mode: With the engine stopped and the ignition switch in the OFF position, hold down the Select Button (2). and the Mode Button (3) together. With both buttons depressed, turn the key to the RUN position (the first position when the key switch is turned clockwise). Continue to depress the Select and the Mode Buttons until the Multi-function display (1) displays the following: SHT XX where XX is a number from 1 to 99.

B. Total Shutdowns Since the Last Reset: Upon entering the Review Mode, all three of the parameter icon lamps will be illuminated. The information displayed first in the Multi-function display (1) is the total number of machine shutdowns which took place since the last time the panel was reset. This information is displayed in the following format: SHT XX where XX is the number of shutdowns which occurred.

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INSTRUMENTS/CONTROLS C. Total Time Parameters Were Out of Limits: To display the combined amount of time all parameters were out of limits, depress the Select Button (2) one time. The information is displayed in the following format: SHT XX:XX where XX:XX is the number of hours and minutes that the skid steer was operated out of limits.

D. Display of Individual Parameters:

E. Display of Engine Run Hours over Service Limit Interval: To display the number of hours that the machine has operated past the service interval reminder setting, depress the Select Button (2) until the Service Interval Hourmeter Lamp (8) is illuminated. The display in the multi-function display window (1) will show the following: The Hourglass symbol and XXX, where XXX is the number of hours.

F. Resetting the Parameter Stored Information: To clear the stored information, with the lamp over the parameter icon to be cleared illuminated and the following displayed in the multi-function display: ZZZ XX:XX (where ZZZ is OIL, WTR, or HYD) depress the Mode Button (3).

The lamp over the selected icon will begin to flash and the multi-function display will cycle between the phrase “RESET” and “NO” “YES”. At this point, depressing the Mode Button (3) will clear the information, while depressing the Select Button (2) will cancel the reset operation.

G. Resetting the Service Interval Hourmeter: To reset the Service Interval Hourmeter, depress the Mode Button (3) until the lamp over the Service Interval icon (8) is illuminated and the display shows: The Hourglass symbol and XXX and then follow the procedure outlined in item F above.

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To display the number of time an individual parameter has caused the machine to shutdown and the amount of time that parameter was out of limits, depress the Select Button (2) to advance the display. The indicator lamp for the desired parameter will illuminate, and the number of shutdowns due to that parameter will be displayed in the following format: ZZZ XX, where ZZZ is either OIL, WTR, or HYD and XX is the number of shutdowns. To display the amount of time the selected parameter was out of limits, depress the Select Button (2) again. The time will be displayed as follows: ZZZ XX:XX where XX:XX is the time in hours and minutes. Pressing the Select Button (2) a third time will advance the display to the next parameter.

INSTRUMENTS/CONTROLS

LEFT HAND INSTRUMENT PANEL The left hand instrument panel monitors the critical functions of the machine and provides information and reminders.

3 2 1

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BP96N040

BS96H048

1. Fuel Gauge: This symbol indicates the fuel level gauge, which is located to the left of the symbol. The gauge consists of a series of lamps that indicate the level of fuel in the fuel tank. When all of the lamps are illuminated the fuel tank is full. When four (4) of the lamps are illuminated the fuel tank is half full. The lamp indicates the following amounts of fuel.

Flashing Lamp .............................................. 11.4 litres (3.0 U.S. gals) Solid Lamp.................................................... 15.1 litres (4.0 U.S. gals) When only the bottom lamp is illuminated, the following amount of fuel is indicated.

2. Engine Oil Pressure Warning Lamp and Alarm: This lamp will illuminate when the engine is running and the engine oil pressure is too low. The alarm will actuate and the systems normal indicator lamp will go out. Stop the engine and check for the problem.

BS96H052

BS96H053

3. Coolant Temperature Warning Lamp and Alarm: This lamp illuminates when the engine is running and the engine temperature is too high. The warning alarm will sound and the systems normal lamp will go out. Stop the engine and check for the problem.

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INSTRUMENTS/CONTROLS

LEFT HAND INSTRUMENT PANEL 4 5 6 7 8

BS96H050

5. Voltage Warning Lamp: If the battery voltage falls below 11 volts this lamp will illuminate. The system normal lamp will go out.

BS96H042

6. Parking Brake: This lamp is illuminated when the parking brake is set.

BS96H049

7. Engine Air Filter Warning Lamp: This lamp will illuminate when the engine air filter becomes restricted and requires servicing. Service immediately.

BS96H056

BS96H051

8. Hydraulic and Hydrostatic Oil Filters Warning Lamp: If the hydraulic filter becomes restricted, this lamp will illuminate.

Service immediately. During cold temperature start up, the warning lamp will stay lit until the hydraulic system reaches operating te mperature . If th e warn ing lamp remains lit a fter op eratin g temperature is achieved, check the hydraulic filter for restriction.

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BP96N040

4. Hydraulic System Temperature Warning Lamp and Alarm: When the hydrostatic system temperature becomes too high this lamp will illuminate and the alarm will sound. Stop the engine and check for the problem.

INSTRUMENTS/CONTROLS

LEFT HAND INSTRUMENT PANEL

9

10

11

12 BP96N040

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9. Seat Belt Reminder: This lamp illuminates and the alarm sounds for 3 seconds when the machine is first started to remind the operator to always wear the seat belt.

BS96H055

10. Operators Manual Reminder: This symbol reminds the operator to always check the Operators Manual whenever one of the instrument panel warning lamps illuminate.

BS96H054

11. Hourmeter: The hourmeter shows the total hours of engine operation in both hours and tenths of an hour. The hourmeter should be used to measure the time between scheduled maintenance intervals.

BS96H096

12. Systems Normal Lamp: When the machine is in operating condition and all systems are in working condition this lamp will be illuminated.

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INSTRUMENTS/CONTROLS

LEFT HAND CONTROL LEVER Early Production Machines 1

2

3

3

2

1. Brake Button: The brake is applied by pressing and releasing the red button on the control lever.

The brakes can be disengaged by pressing and releasing the red button a second time.

2. Left Side Steering: By moving the left hand control lever forward, the left side tires will move forward.

When the left hand control lever is moved rearward, the left side tires will move in reverse.

3. Left Side Loader Control: Moving the control lever toward the outside of the machine will raise the loader arms. Moving the control lever toward the inside of the machine will lower the loader lift arms. When the control lever is put in the maximum inside position, the loader lift arms are in float detent.

1

BK99K105

1. LEFT CONTROL LEVER APPLICATION DECAL

256547A1

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BK98E027

INSTRUMENTS/CONTROLS

LEFT HAND CONTROL LEVER Late Production Machines

2 1 3

3

2 BS99M043

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BS98M034

1. Brake Button: The brake is applied by pressing and releasing the red button on the control lever. The brakes can be disengaged by pressing and releasing the red button a second time. The servo over ride feature is also engaged when the brakes are applied and disengaged when the brakes are released.

2. Left Side Steering: By moving the left hand control lever forward, the left side tires will move forward.

When the left hand control lever is moved rearward, the left side tires will move in reverse.

3. Left Side Loader Control: Moving the control lever toward the outside of the machine will raise the loader arms. Moving the control lever toward the inside of the machine will lower the loader lift arms. When the control lever is put in the maximum inside position, the loader lift arms are in float detent.

426966A1

1. CONTROL LEVER AND SWITCH DECAL

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INSTRUMENTS/CONTROLS

RIGHT HAND CONTROL LEVER Early Production Machines 1

2

3

3

2 BK98E028

2. Right Side Steering: By moving the right hand control lever forward, the right side tires will move forward. When the right hand control lever is moved rearward, the right side tires will move in reverse.

3. Bucket Tilt Control: When the control is moved toward the inside of the machine the bucket curls back towards the operator. When the control is moved toward the outside of the machine the bucket will dump while rotating away from the operator.

1

BP96N107

256548A1

1. RIGHT CONTROL LEVER APPLICATION DECAL

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1. Horn Button (Optional): When the button is pushed the horn will sound.

INSTRUMENTS/CONTROLS

RIGHT HAND CONTROL LEVER Late Production Machines 4

5

1 3

5 2 4

BS99M044

1. Turn Signal Switch (If Equipped): Push the left side of the switch to indicate a left hand turn. Push the right side of the switch to indicate a right hand turn.

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1. Front Auxiliary Electric (If Equipped): If the unit is not equipped with turn signals but does have optional front auxiliary electric, the rocker switch controls the power to the electric connector on the left loader lift arm.

2. Horn Button (Optional): When the button is pushed the horn will sound.

BS98M064

3. Ride Control (Optional): Depress and hold the ride control button while “ride control” is desired.

BS98M070

4. Right Side Steering: By moving the right hand control lever forward, the right side tires will move forward. When the right hand control lever is moved rearward, the right side tires will move in reverse.

5. Bucket Tilt Control: When the control is moved toward the inside of the machine the bucket curls back towards the operator. When the control is moved toward the outside of the machine the bucket will dump while rotating away from the operator.

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INSTRUMENTS/CONTROLS

426966A1

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CONTROL LEVER AND SWITCH DECAL

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INSTRUMENTS/CONTROLS

TRAVEL/STEERING CONTROLS Early Production Machines

2

1

BK98E029

1. RIGHT HAND CONTROL LEVER 2. LEFT HAND CONTROL LEVER

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Late Production Machines

2

1

BS99M045

1. RIGHT HAND CONTROL LEVER 2. LEFT HAND CONTROL LEVER

IMPORTANT: Keep all control lever movements smooth.

Push both of the controls forward to move the machine forward. Pull both of the controls rearward to move the machine in reverse. Move the controls forward a short distance for maximum power and slow speed. Move the controls completely forward for maximum speed.

Move both the control levers to NEUTRAL to stop the machine.

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INSTRUMENTS/CONTROLS

TRAVEL/STEERING CONTROLS For turning, move the control levers as shown below.

B790598R

B790597R

To make a pivot turn left, hold the left steering control lever in neutral and push the right steering control lever forward to go forward and pull rearward to go in reverse. To make a pivot turn right, hold the right steering control le ve r in n e u tr a l a nd p u s h th e le ft steering control lever forward to go forward and pull rea rward to g o in reverse.

To counter rotate right, pull the right steering control lever rearward and push the left steering control lever forward. To counter rotate left, pull the left steering control lever rearward and push the right steering control lever forward.

Gradual Turn

B790599U

To make a gradual turn left, push the right steering control lever all the way forward while pushing the left steering control lever partially forward.

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Counter-Rotation Turn

Pivot Turn

INSTRUMENTS/CONTROLS

LOADER CONTROLS Hand Controls 6

6

4

1 2

3

5

BS99M045

LEFT CONTROL

RIGHT CONTROL

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The loader lift arms and bucket stop moving when the control lever is in HOLD or NEUTRAL.

When in FLOAT (Detent), the bucket can follo w th e leve l o f the gro un d without movement of the control lever.

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INSTRUMENTS/CONTROLS

LOADER CONTROLS Foot Controls (Early Production Machines Only)

308326A1/308327A1

Right Control

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Left Control

BS97A069

The loader lift arms and bucket stop moving when the control lever is in HOLD or NEUTRAL.

When in FLOAT (Detent), the bucket can follo w th e leve l o f the gro un d without movement of the control lever.

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INSTRUMENTS/CONTROLS

THROTTLE CONTROLS Hand and Foot Throttle

1 BP99K107

1 3

22

2

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BP96N099 BK98E036

1. Hand Throttle: Move the hand throttle forward to increase the engine speed. To decrease the engine speed, move the hand throttle toward the operators seat.

The hand throttle should be used during most operation. The full throttle position allows for maximum hydraulic flow from the hydrostatic drive and equipment pumps for increased drive and loader speed and response. See “hand throttle adjustment” page 168.

3. Hand Throttle Decal

2. Foot Throttle (Accelerator): Wh en the fo ot throttle ped al is depressed the engine speed is increased. By decreasing the pressure on the foot throttle pedal the engine speed is decreased.

Th e fo ot thro ttle is u sed whe n th e operator requires maximum control, such as maneu vering in very tight conditions.

251752A1

NOTE: Position the hand throttle for the desired minimum engine speed when using the foot throttle.

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INSTRUMENTS/CONTROLS

HYDRAULIC BYPASS

2

1 BP99K107

1

Lift Arm Bypass Lever: In the event the engine would stop running while the loader is in the raised position, the operator can manually override the loader circuit lockout and safely lower the loader lift arms to the ground.

IMPORTANT: Always check the surrounding area prior to lowering the loader lift arms. Keep all other people out of the area.

While pushing the hydraulic override lever to the right, use the left hydraulic control lever to lower the loader lift arms to the ground. When the hydraulic override lever is released the loader hydraulic circuit is once again in the lockout function.

If the machine is equipped with Bi-Directional Self Leveling feature, follow the procedure above except, you must move the loader lift control lever to the FLOAT position to lower the loader lift arms to the ground.

1 2

BP96N054

1. LIFT ARM BYPASS DECAL 2. LIFT ARM BYPASS CONTROL LEVER

251762A1

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BP96N030

1. LIFT ARM BYPASS CONTROL LEVER 2. LOADER LIFT CONTROL LEVER

INSTRUMENTS/CONTROLS

AUXILIARY HYDRAULIC ATTACHMENT CONTROLS

1

BK98E030

1. AUXILIARY HYDRAULIC FLOW CONTROL PEDAL

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If the attachment requires continuous hydraulic power, depress the foot pedal in the desired direction with one foot and move the locking lever in the same direction with the other foot. This will hold the pedal in place. The pedal can be locked in either direction.

This pedal controls the hydraulic flow to the fron t a tta chmen t ( hydra ulic coup lers on left loader arm). Push down either the left or the right side of the pedal, depending on the direction of flow required. When foot pressure is removed from the pedal it will return to the OFF position.

1

1

BP98C213

1. PEDAL IN ON POSITION

BP98C213

1. AUXILIARY HYDRAULIC FLOW CONTROL PEDAL DECAL

NOTE: With pedal depressed to the right, the male coupler of the units auxiliary connectors will receive pump flow.

NOTE: If the attachment operates opposite than described, reverse the two hose connections at the attachment and mark the hoses to avoid further confusion.

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INSTRUMENTS/CONTROLS Hydraulic hose couplers are provided on the left loader lift arm.

To release the pedal, push the lock back to the center and the pedal will return to the OFF position.

1

1 BD01E205

1. AUXILIARY HYDRAULIC FLOW CONTROL PEDAL IN OFF POSITION

IMPORTANT: Always read the auxiliary attachment manual before making the hydraulic connections and operating the attachment.

WARNING: Relieve all hydraulic pressure before attaching or removing the auxiliary attachment.

To relieve pressure: 1. Turn the engine off.

NOTE: Always clean hydraulic hose couplers prior to making connections.

2. Actuate the auxiliary hydraulic pedal several times.

M637

NOTE: If the attachment operates opposite than described, reverse the two hose connections at the attachment and mark the hoses to avoid further confusion.

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1. AUXILIARY HYDRAULIC HOSE COUPLERS

BK98E037

INSTRUMENTS/CONTROLS

HIGH FLOW SYSTEM CONTROLS GEAR PUMP 204 BAR (3000 PSI) (If Equipped) If your machine is equipped with the High Flow system the flow rate is NOT adjustable.

Use the rocker switch on the left hand contro l lever to e ith er a ctivate th e system or deactivate and control flow direction.

1

2

1 2 BD01E204

1. HIGH FLOW HYDRAULIC COUPLERS 2. CASE DRAIN COUPLER

3 TRIM THIS EDGE

Push the rocker switch to the OFF position before installing or removing any attachment.

NOTE: If the attachment operates opposite than described, reverse the two hose connections at the attachment.

BP97B012

1. MOMENTARY (ON) - FEMALE COUPLER ENERGIZED 2. OFF 3. ON (DETENT) - MALE COUPLER ENERGIZED

IMPORTANT: Always read the auxiliary attachment manual before making the hydraulic connections and operating the attachment.

NOTE: Always clean the hydraulic couplers prior to making connections.

H ig h Flo w h y d ra u lic c o u p ler s a r e provided on the right loader lift arm.

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INSTRUMENTS/CONTROLS

BACKHOE CONTROLS (North America Only)

3

1

BS99K061

1. BOOM AND SWING 2. STABILIZERS 3. DIPPER AND BUCKET

Swing Lock Pedal

Boom Latch Control

BP99K108

B4045391T

NOTE: See “Before You Dig with the Backhoe” in this manual.

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2

INSTRUMENTS/CONTROLS

OPERATORS SEAT Standard Seat

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1

BP97D001

1. Forward/ Rearward Adjustment Lever: Move the forward/rearward adjustment lever to the right and slide the seat to the most comfortable position. Release the lever.

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INSTRUMENTS/CONTROLS

OPERATORS SEAT Deluxe Seat (If Equipped)

4

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3

2

1

BP96N030

1. Forward/ Rearward Adjustment Lever: Move the forward/rearward adjustment lever to the right and slide the seat to the most comfortable position. Release the lever.

2. Seat Suspension Control Knob: While sitting in the operators seat turn this knob to either increase or decrease the seat suspension. As the knob is moved, the indicator arrow will move along the graduated scale showing operator weight settings.

3. Lumbar Adjustment Control Knob: Turn this knob clockwise to increase the lumbar support. To decrease the lumbar support turn the knob counterclockwise.

4. Backrest Tilt Control Knob: Turn the knob clockwise to tilt the operators seat forward. Turn the knob counterclockwise to tilt the operators seat back.

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INSTRUMENTS/CONTROLS

FOOT HEATER CONTROLS Early Production Machines (If Equipped) The heater is located under the cab floor plate and is vented into the cab through the heel plate.

Wh en the he ater is n ot in u se th e coolant supply valve should be shut off at the engine.

The heater blower switch is located in the right console.

1

1

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BP96N174

1. HEATER COOLANT SHUT OFF VALVE

Before the heater coolant supply valve c a n b e t u r n e d o ff , t h e o p e r a t o r s compartment must be tilted forward.

See “ Ti l t i n g the Operators Compartment Forward”, page 124 for the correct procedure.

BP96N054

1. RIGHT CONSOLE

There are three blower switch speeds.

By turning the switch clockwise the blower speed will increase from low to medium to high.

To shut off the heater coolant supply turn the shutoff valve IN. When the heater is needed, turn the valve OUT to allow hot engine coolant flow through the heater.

1

2 BP96N051

1. HEATER BLOWER SWITCH 2. OPTIONAL SWITCH LOCATIONS

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INSTRUMENTS/CONTROLS

CAB (DELUXE) HEATER CONTROLS (If Equipped) The deluxe heater is located above the operator and is vented into the cab through the head liner.

The deluxe heater control switches are located in the right-hand console.

1

BD98H005

BP96N054

1. Blower Fan Switch: The blower fan switch has four positions, (1) OFF, (2) LOW, (3) MEDIUM and (4) HIGH. Turn the switch clockwise to increase the air flow in the cab. Turn the switch counterclockwise to the OFF position to stop the fan.

2. Heat Temperature Control: Turn the temperature control clockwise to increase the heat in the cab. Turn the temperature control counterclockwise to decrease the heat in the cab.

BS99N112

When the heater is not in use the coolant supply valve should be shut off at the engine.

Before the heater coolant supply valve c a n b e tu r n e d o ff , th e o p e r a t o r ’s compartment must be tilted forward.

S e e “ Ti l t i n g t h e O p e r a t o r ’ s Compartment Forward” on page 124 for the correct procedure.

1

To shut off the heater coolant supply turn the shutoff valve IN. When the heater is needed, turn the valve OUT to allow hot engine coolant flow through the heater.

BP96N174

1. HEATER COOLANT SHUT OFF VALVE

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1. BLOWER FAN SWITCH 2. HEAT TEMPERATURE CONTROL

RIGHT CONSOLE

BS99N111

2

INSTRUMENTS/CONTROLS

Air Louvers (If Equipped) The louvers in this cab are adjustable and can be completely closed.

2

2

2

2

1

1 BD98H007

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1. ROUND LOUVERS: There are two louvers in the front of the cab right above the control levers. These louvers are adjustable by rotating them in one direction or the other.

2. RECTANGULAR LOUVERS: There are four rectangular louvers located above the operator’s seat on the head liner. The other four rectangular louvers are located on each side of the operator and towards the front of the cab. These louvers are adjustable by tilting them in one direction or the other.

BUCKET SELF-LEVELING To prevent spillage over the back of the bucket, the leveling circuit keeps the bucket level as the loader lift arms are either raised or lowered.

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INSTRUMENTS/CONTROLS

CAB DOOR LATCHES Early Production Machines (If Equipped)

1 BP97C143

1. OUTER CAB DOOR LATCH 2. INNER CAB DOOR LATCH

IMPORTANT: Do not raise loader arms with door not fully closed or damage will occur to the door assembly.

Both the outside and the inside cab door latches are pulled to release.

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2

INSTRUMENTS/CONTROLS

CAB DOOR LATCHES Late Production Machines (If Equipped) 2 3

1

BD01D805

BD01D802

1. OUTER CAB DOOR LATCH

2. INNER CAB DOOR LATCH 3. GRAB BAR

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Push button on the outer cab door latch (1) to release and pull on handle to open cab door.

Lift handle on inner cab door latch (2) to release and push on grab bar to open cab door.

1

BD01H177

1. CAB DOOR SAFETY SWITCH

NOTE: If the cab door is not completely closed, the hydraulic functions of the loader arms will NOT operate.

NOTE: To operate the loader functions without the front door installed you must install diode L71879 in the wiring harness. The diode should be installed in place of the moulded plug in the front door harness connected to the to the plug on the main chassis harness located under the left hand console. The diode is stored in the Operators Manual storage box when not in use.

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INSTRUMENTS/CONTROLS

WINDSHIELD WASHER CONTROLS Early Production Machines The windshield washer controls are located on the inside of the cab door.

2 1

3 BD98J188

2. WINDSHEILD WASHER SWITCH

1. Windshield Washer Control Switch: When the switch is pressed, washer fluid is sprayed on the front windshield.

BS99N054

2. Windshield Wiper Switch: The windshield wiper switch has three positions, (1) OFF, (2) LOW and (3) HIGH. Turn the switch clockwise to increase the wiper speed and turn the switch counterclockwise to stop the wiper.

BS99N055

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1. WINDSHIELD WASHER CONTROL SWITCH 3. WINDSHIELD WASHER RESERVOIR

INSTRUMENTS/CONTROLS

WINDSHIELD WASHER CONTROLS Late Production Machines 1

2 4

3

BD01D801

BD01D803

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1. ON POSITION 2. OFF POSITION 3. WINDSHIELD WASHER POSITION (DETENT)

4. WINDSHIELD WASHER RESERVOIR

1. Windshield Washer Control Switch: When the switch is pressed to the left side of the switch to the DETENT (3) position, washer fluid is sprayed on the front windshield.

BS99N054

BS99N055

2. Windshield Wiper Switch: The windshield wiper switch has three positions, (1) ON, (2) OFF, (3) DETENT (Windshield Washer). Push the switch to the left to the ON (1) position for wiper function. Push the switch to the detent position (3) for windshield washer function. Push the switch to the right to the OFF (2) position to stop the wiper.

DOME LAMP CONTROLS The deluxe cab dome lamp is located above the operators seat.

Move the switch either left or right to turn the do me la mp o n. W he n th e switch is in the center position, the dome lamp is OFF. The Key Switch must be in the ON or acc ess ory position for the dome lamp to work.

There is no connection with the door being open or closed.

1

BD98K032

1. ON/OFF SWITCH (OFF POSITION)

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INSTRUMENTS/CONTROLS

AUXILIARY ELECTRICAL SWITCH The auxiliary electrical switches are located in the right-hand console. The s w it ch e s a r e m o m e n t a r y a n d a r e actived as follows.

Push down on the left or right side of t h e r o c k e r s w it c h a s r e q u ir e d t o activate the switch in the ON position for the attachment being used. When the switch is released it will return to the center OFF position.

1

NOTE: Always read the auxiliary attachment manual before making the electrical connections and operating the attachment.

BD00C012

1. AUXILIARY ELECTRICAL SWITCHES

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ROTATING BEACON The rotating beacon switch is located in the right-hand console.

3. Rotating Beacon (If Equipped): Pu s h th e r o ck e r sw itc h emblem to turn the rotating BC00B082 beacon on. Push the opposite end of the rocker switch to turn the rotating beacon off.

1 BD00C012

1. ROTATING BEACON SWITCH

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INSTRUMENTS/CONTROLS

BI-DIRECTIONAL BUCKET SELF-LEVELING (OPTIONAL) (If Equipped) Maintains attachment position as the loader lift arm is raised or lowered.

Prevents spillage over the back of a bucket while raising the lift arm or keeps the pallet forks level while lifting a load up or lowering a load to the ground. This feature can be turned ON or OFF b y a switch lo ca ted in th e switch panel under the left console cover mounted on the left side of the operators seat.

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NOTE: The self leveling feature does not operate while the lift arm is in the float position.

BD02D212

1. BI-DIRECTIONAL SELF LEVEL CONTROL SWITCH

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OPERATING INSTRUCTIONS Daily Inspection 5. Clean all debris from the machine, especially around the engine and radiator.

Do the following each day before you start the engine.

1. Check the operation of the seat bar and operator presence switch, see page 167.

6. Clean or replace any safety or instructional decals that cannot be read.

2. Check the machine for leaks.

Repair all leaks and clean the area with solvent, or pre ssure wash using soap and water.

7. Clean the hand rails, steps, and operators compartment. Remove all loose items from the machine.

4. Check for damaged, loose, or missing parts. Replace, tighten, or a d ju st a s r e q u ire d b e fo r e y o u operate the machine.

NOTE: If this is a new machine, or a machine with a new or rebuilt engine, see “Run-In Period”, page 88.

Starting The Engine

WARNING: Before you start the engine, read and understand the operator’s manual and the safety decals for this machine. ALWAYS fasten the seat belt and pull seat bar down. Make sure all other persons in the area are away from the machine.

SC004

WARNING: Before starting the engine, study the operator’s manual safety messages. Read all safety signs on machine. Clear the area of other persons. Learn and practice safe use of controls before operation. It is your responsibility to understand and follow the manufacturer’s instructions on machine operation, service, and to observe pertinent laws and regulations. Operator’s and service manuals can be obtained from your dealer.

SB055

4. Push the throttle forward approximately 25 mm (one inch).

1. Adjust the seat and fasten the seat belt.

NOTE: If the weather is cold, see “Operating in Cold Weather” for starting aids on page 96.

2. Pull the seat bar down.

3. Alert any person in the area that you are going to start the engine.

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8. See the maintenance charts in this manual. Complete the procedures in the section marked Every 10 Hours of Operation.

3. Check the tires for damage.

OPERATING INSTRUCTIONS

RUN-IN PERIOD Engine

Hydraulic Filter

During the first 20 hours of operation for a new machine, or if the engine has been rebuilt, adhere to the following procedure:

Replace the hydraulic filter after 20 h o u r s o f u s e if a m a j o r h y d r a u lic component has been replaced. See “Replacing the Hydraulic Filter” page 159.

1. Operate the machine with normal loads for the first 8 hours. Do not work the engine hard at stall speeds (wheels turning slow or stopped and engine speed at full throttle).

2. Keep the engine at operating temperatures.

Drive Chains Adjust, if necessary the drive chains after 250 hours of operation if the drive c h a in s h a v e b e e n r e p l a c e d . S e e “Adjusting the Drive Chain Tension” page 170.

normal

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3. Do not run the engine at idle speeds for long periods of time.

Wheel Nuts If the machine is new or if a wheel is removed for service, check and tighten the wheel nuts tightness every two hours of operation until they remain tight. If the machine is equipped with stamped center wheels, the lug nuts will be tapered type lug nuts.Tighten each lug nut to a torque of 135 to 163 Nm (100 to 120 pound-feet).

If the machine is equipped with solid center wheels, the lug nuts will be flange type lug nuts.Tighten each lug nut to a torque of 224 to 265 Nm (165 to 195 pound-feet).

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OPERATING INSTRUCTIONS

Preventing Damage to the Hydrostatic System in Cold Temperatures

Parking the Machine and Stopping the Engine 1. Park on level ground whenever possible and lower the loader lift arms to the ground.

IMPORTANT: Below 0°C (32°F), operate the engine at 1/2 throttle for 10 minutes with the controls in the NEUTRAL position. Do not operate the hydraulic cylinders rapidly or against the stops rapidly until the hydraulic oil is warm. Increase the engine speed to 3/4 throttle and move the control levers to 1/2 forward. Move the machine at no load for one minute.

IMPORTANT: If you must temporarily park the machine on a hillside, put the front of the machine toward the bottom of the hill. Make sure the machine is behind an object that will not move.

2. If the engine has been working at full load, run the engine at idle speed for two or three minutes to cool the engine parts evenly.

Engine Speed

4. Remove the key, raise the seat bar, move the loader controls until locked and release the seat belt.

Alw ays u se the han d ra ils an d steps when exiting the machine.

NOTE: The parking brake is engaged automatically.

IMPORTANT: When you operate a backhoe, it is recommended that you run the engine at 1/4 throttle.

WARNING: Jumping on or off the machine can cause an injury.

Always face the machine, use the hand rails and steps, and get on or off the machine slowly.

SA038

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3. Turn the key to the OFF position to stop the engine.

Running the engine at idle speed for long periods can cause low operating temperatures. A low operating temperature can cause the formation of acids and deposits in the engine oil. It is recommended you run the engine at full throttle when operating conditions permit.

OPERATING INSTRUCTIONS

Booster Battery Connection

WARNING: Wrong jumper cable connections or shorting across the starter terminals can cause the machine to move suddenly out of control.

You can be injured or killed. Use the correct method shown on this page to connect jumper cables to this machine. Failure to follow these instructions can cause injury or death.

SA005

Jump Starting at the Battery

You can jump start this machine at the battery or at the starter.

1. Lower the loader lift arms and attachment to the ground.

Jump Starting at the Starter

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1. Lower the loader lift arms and attachment to the ground.

2. Remove the floor plate to gain access to the battery.

2. Tilt the cab forward using the “ Ti l t i n g the Operators Compartment Forward” procedure.

3. If another machine is used for p o w e r, m a k e s u r e t h e t w o machines are not touching.

3. If another machine is used for p o w e r, m a k e s u r e t h e t w o machines are not touching.

4. Connect the positive (+) jumper cable to the positive (+) battery terminal.

4. Connect the positive (+) jumper cable to the battery terminal on the starter motor.

5. Connect the negative (-) jumper cable to the machine frame away from the battery.

5. Connect the (-) jumper cable to the ground at the starter.

6. Start the engine and disconnect the negative (-) jumper cable first and the positive (+) jumper cable last.

6. Use the key switch to start the en gin e an d disc onn ect th e negative (-) jumper cable first and the positive (+) jumper cable last.

1

2 1 2

BP96N053

1. POSITIVE (+) JUMPER CABLE CONNECTION 2. NEGATIVE (-) JUMPER CABLE CONNECTION

BP97D006

1. POSITIVE (+) JUMPER CABLE CONNECTION 2. NEGATIVE (-) JUMPER CABLE CONNECTION

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OPERATING INSTRUCTIONS

MACHINE OPERATION

WARNING: Before you operate the machine, check the steering control levers, instruments, warning lamps, engine throttle, and equipment hydraulic controls. Also check the restraint bar. When the restraint bar is in the UP position, the parking brake is ENGAGED, the loader hydraulic circuit is inoperative and the ground drive is disabled.

If you know there is a malfunction, a missing part, or a part that needs adjustment, stop the machine and correct the problem immediately.

Failure to follow these instructions can result in injury or death.

SA007

WARNING: DO NOT operate the machine while under the influence of alcohol or drugs.

3. Keep all machine and loader movements smooth and the work cycle as short as possible. You can get more done in a shorter time with a smooth short work cycle.

1. Set the engine speed at desired throttle. Control the machine ground speed with the steering control levers.

2. If you are a new operator, always operate the machine in an open area at a reduced machine ground speed until you get a feel for the controls. Move the steering control levers slowly and smoothly to avoid machine bouncing. If the machine does start bouncing, release the steering control levers and the machine will come to a stop.

4. Keep the work area as smooth and level as possible.

5. Select the correct tires for the conditions, that is; wide or narrow, pneumatic or non-pneumatic.

NOTE: For “Object Lifting with the Backhoe” see page 114.

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SA112

OPERATING INSTRUCTIONS

TRANSPORTING THE MACHINE Prior to Loading

WARNING: Overturn Hazard: Park the truck and trailer on a level surface.

Make sure the truck, trailer and ramps have enough weight capacity to support the machine. Make sure the truck or trailer deck and ramps are clear of debris or slippery material that can reduce traction. Slowly and carefully move the machine off or onto the truck or trailer ramp. Keep it centered.

M473

Observe all work site rules and local ordinance s g overning loading an d transporting the machine. Ensure the hauling unit meets all safety requirements before loading the machine.

See page 32 for rear tie downs on optional drawbar.

1

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1. Put a block at the front and rear of the trailer or truck wheels.

1

2. Carefully back the machine slowly onto the trailer.

3. Lower the loader lift arms and attachment to the trailer deck, stop the engine, and remove the key.

BP96N125

1. FRONT TIE DOWN LOCATIONS

4. Put a block at the front and rear of each machine tire.

6. Measure the clearance height of the machine and trailer or truck.

Post the clearance height in the cab of the truck.

5. Fasten the machine to the trailer at the points indicated by the tie down decals.

1

BK98E085

1. REAR TIE DOWN LOCATIONS

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OPERATING INSTRUCTIONS

MOVING A DISABLED MACHINE Standard Machine

1. BRAKE RELEASE VALVE ON/OFF SWITCH

This machine is NOT equipped with a Brake Release System and must not be towed. If the machine is disabled and can not be repaired on the job site, lift the machine onto a trailer or truck.

Yo u c a n d a m a g e th e h y d r o s t a t i c system if you tow the machine more than 3 meters (10 feet).

5. Stroke the RED knob (pump) IN and OUT 10 to 15 times to pump oil pressure to the brakes which will release them.

1

Brake Release System If your machine sh ould b ecome disabled and it is necessary to move the machine to another location, the machine may be moved if it is equipped w ith t h e o p t io n a l “ Br a k e R e le a s e System”.

BP97G003

1. BRAKE RELEASE VALVE PUMP

To release the brakes for towing the following procedure must be observed:

6. Locate the tandem pump bypass valves.

1. Block the tires.

2. Raise operators compartment.

3. Locate the brake release valve on the right side of the engine beside the fuel filter.

1

4. Push the BLACK knob IN. This will allow oil to go to the brakes.

BD98F040

1

1. RIGHT SIDE TANDEM PUMP BYPASS VALVE

BP97G003

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(If Equipped)

OPERATING INSTRUCTIONS 12. Block the tires, raise the operators compartment and reset the brake before starting repair.

1

IMPORTANT: This procedure is to be used only to move a machine a very short distance at a very low rate of speed (.5 mph or less).

13. After you repair the machine, turn the bypass valves clockwise to tighten. DO NOT overtighten.

14. Lower operators compartment.

BD98F039

1. LEFT SIDE TANDEM PUMP BYPASS VALVE

To reset the brakes manually after parking the machine on a trailer for hauling, pull the brake release valve (BLACK knob) OUT.

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7. Each bypass valve has two holes in the end. Put a small rod in one of the holes and turn each bypass valve 2 turns counterclockwise.

The system will reset automatically when the engine is started.

IMPORTANT: Do not turn the bypass valves more than two turns.

8. Lower operators compartment.

9. Fasten a rigid drawbar to the machine.

10. Connect a tow vehicle to the disabled ma chine using th e appropriate equipment to maintain control of the m achine while moving.

11. Remove blocks and move the disabled machine to near by area for repair.

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OPERATING INSTRUCTIONS

LIFTING THE MACHINE WITH A CRANE When lifting this machine with a crane, use a four leg sling with a 4 537 kg (10 000 pounds) minimum rating with a 39 degree sling angle. Each leg of the sling must have a minimum length of 1.8 m (6 ft).

2 1

139729A1

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1. LIFT HOOKS DECALS

1 BT97F064

1. 1.8 M (6 FEET) 2. FOUR LEG SLING

1. Know and signals.

use

correct

crane

2. Inspect the lifting equipment daily for damaged or missing parts.

3. The front lift hooks must rotate freely. If they do not, disassemble and lubricate the shoulder bolt area.

BP97N049

1. FRONT LIFT EYES EARLY PRODUCTION MACHINES

4. Keep all other persons out of the area when lifting. Do not move the machine over the heads of other persons.

1

1

1

BD98F038

BD01G125

1. REAR LIFT EYES

1. FRONT LIFT EYES LATE PRODUCTION MACHINES

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OPERATING INSTRUCTIONS

OPERATING IN COLD WEATHER 3. DIESEL FUEL SYSTEM: Check with your fuel supplier for the correct cold weather fuel. Diesel engine power will be reduced if wax particles are in the fuel filter.

Cold weather conditions require spe cific p roce du res. Du rin g the se conditions, your machine will require special attention to prevent serious damage. Cold weather maintenance will exte nd th e service life of your machine.

Cold temperature operation can cause moisture condensation in the fuel tank.

Keep the fuel tank full and check for w a t e r f r e q u e n t ly. S e e F u e l Ta n k in stru ctio ns, p ag e 1 52 . Fa ilur e to remove water from the fuel may result in an inoperative engine and damage to the fuel system.

NOTE: Before you work the machine, see Preventing Damage to the Hydrostatic System in Cold Weather, page 89.

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1 . B AT T E RY A N D E LE C T R I C A L SYSTEM: Clean the battery and make sure the battery is at full charge. Inspect the battery cables and terminals. Clean and spray the terminals with battery terminal protector to prevent corrosion.

4. COOLING SYSTEM: Check the coolant mixture before you operate in cold temperatures. A mixture of 50% ethylene glycol and 50% water must be used in this machine. This mixture is used if the lowest ambient temperature is above -37°C (-34°F). If the ambien t te mpe ratu re is lo wer, adjust the mixture to 60% ethylene g l y c o l a n d 4 0 % w a t e r. I t i s recommended that ethylene glycol and water be used in your machine all year.

NOTE: A fully charged battery at -17°C (0°F) has only 40 percent of the normal starting power. When the temperature falls to -29°C (-20°F), the battery has only 18 percent of its power remaining.

If distilled water is added to the battery when the temperature is below 0°C (32°F), charge the battery or run the engine for approximately two hours.

This procedure will prevent battery freezing.

5. COLD TEMPERATURE STARTING AIDS: See your Case dealer for extra starting aids such as a block heaters or the thermostart start system, page 178.

2. LUBRICANTS: Use the correct viscosity oil in each component. As an example: SAE 30 engine oil at 0°C (32°F) increases the starting load by about 250 percent.

Make su re yo u follow th e recommended oil and filter service schedule as shown in this manual.

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OPERATING INSTRUCTIONS

OPERATING IN HOT WEATHER 4. Check the condition of the fan belt.

To prevent damage to the machine during hot weather operation do the following:

5. Use lubricants of the correct viscosity as recommended in this manual.

1. Keep the coolant at the correct level in the coolant reservoir and radiator.

6. Use the correct solution of 50% (maximum) ethylene glycol and 50% water in the cooling system.

2. With the engine cold, check the radiator cap for damage before hot weather starts. Replace the cap as required.

3. Keep all dirt and debris from restricting the radiator and engine area. Clean t he radiator and hydraulic cooler often when w o r k in g in v e r y d u s t y o r d ir t y conditions.

JOB SITE OPERATION 3. Electric power lines, gas pipes, water pipes or other underground installations can cause injury or death. Find out about the location of underground installations before you operate your machine in a new area.

1. Before starting work, familiarize you rself with the w orking are a noting any holes, obstacles and debris that can be cleared from the site.

2. Locate any unavoidable “danger areas” (electric p ower lines, bridges, tight corners, etc.) and make sure you can work safely in these areas.

4. Inquire about the possibility of other persons being in the machine vicinity and be aware of others working in the same area. Clear t h e a r e a o f a n y u n a u t h o r iz e d personnel.

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7. Check the air cleaner dust valve frequently during extremely dusty conditions.

OPERATING INSTRUCTIONS

OPERATING THE LOADER Normal Use

WARNING: When you operate, always keep all parts of your body inside the operators compartment. Then, before you leave the operators seat, always lower the loader bucket or attachment to the ground and stop the engine. You can be injured or killed if you do not follow these instructions.

SA010

WARNING: When you operate the machine, keep the loader bucket as low as possible. This low position gives better balance and permits you to see more clearly. If the bucket is full and you move the machine over ground that is rough or surfaces that can cause the machine to slide, always operate at slow speed. If you do not use this procedure, the machine can go out of control and roll-over.

SA041

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WARNING: Raised equipment on the machine without an operator can cause injury or death. Before you leave the operators compartment, always support or lower the equipment (backhoe, blade, boom, bucket, etc.) to the ground and stop the engine.

SA044

Filling and Dumping the Bucket 1. Lower the lift arms against the stops, increase the engine speed to fu ll thro ttle a nd e nter th e stockpile at about 1/4 speed.

3. Keep the load low while carrying it to the dump area.

BI97C110

4. At the dump site, keep all mo v e m e n ts sm o o t h w h e n y o u raise and dump the bucket.

BI97C108

2. Roll back and raise the bucket.

BI97C109 BI97C111

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OPERATING INSTRUCTIONS

WARNING: Impact Hazard: Bucket edge or teeth can catch on frozen surface or buried object during surface scraping operations. Before operation inspect the area for objects the bucket can catch on and mark them. During operation make sure the bottom of the bucket is level with the surface to be scraped. Operate the machine around the objects and at slow speed. Injury to the operator and damage to the machine can result if these precautions are not followed. Always fasten the seat belt.

M465

Operating on a Hillside or Ramp

WARNING: Hillside operations can be dangerous. Rain, snow, ice, loose gravel, soft ground, etc., change the ground conditions. You must make a judgment if your machine can be safely operated on any hillside or ramp.

SB013

WARNING: When you are operating on a hill, be very careful. Do not turn the machine sideways to the bottom of the hill. The machine can roll over.

SA01

Load in the Bucket If you have a load in the bucket, drive the machine up the hill. With a load in the bucket, use reverse to back the machine down the hill.

BI97C112

BI97C113

Bucket Empty If the bucket is empty, drive the machine down the hill. Use reverse to back the machine up the hill when you have an empty bucket.

BI97C114

BI97C115

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OPERATING INSTRUCTIONS

MANUAL ATTACHMENT COUPLER Installing a Bucket or Attachment IMPORTANT: Read the manufacturer’s instructions manual for attachments not included in this manual. DO NOT use attachments that are not approved by Case.

The use of additional equipment or accessories that are not authorized by Case could invalidate CE certification (applies to selected European countries for safety requirements).

IMPORTANT: Before installing a bucket or attachment, make sure the mounting area of the bucket and the attachment coupler are clean.

1. Make sure the attachment coupler lock levers are in the unlocked position.

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2. While sitting in the operators seat with the seat bar down, start the en gin e a n d tilt the a ttach me nt coupler forward.

3. Move the machine slowly forward and raise the loader lift arms. The wedg e shap ed top ed ge of th e attachment coupler must engage in the upper mounts of the bucket or attachment.

4. Roll the attachment coupler back while lifting the bucket or attachment off the ground. The attachment coupler will slide into position.

5. Lower the bucket or attachment u n til it i s 2 5 to 5 0 m m ( 1 to 2 inches) off the ground.

6. Stop the engine and raise the seat bar.

7. Push both attachment coupler lock levers down securing the bucket or attachment in position.

1

2 BK98E108

1. ATTACHMENT COUPLER LOCK LEVERS 2. COUPLER V ENDS ENGAGED IN UPPER BUCKET MOUNT

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OPERATING INSTRUCTIONS

1

BD02E101

Before operating the machine, always inspect the coupler latch pin engagement into the attachment by raising the loader arms high enough to view the latch pin engagement from the operators seat.

NOTE: If the attachment coupler lock levers do not lower into the LOCKED position, remove the attachment and investigate the cause.

1

BK98E088

1. ATTACHMENT LOCK LEVERS IN LOCKED POSITION

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BK98E109

1. PUSH DOWN TO ENGAGE ATTACHMENT LOCK LEVERS

OPERATING INSTRUCTIONS

Removing a Bucket or Attachment IMPORTANT: Read the manufacturer’s instructions manual for attachments not included in this manual. DO NOT use attachments that are not approved by Case.

The use of additional equipment or accessories that are not authorized by Case will invalidate CE certification to safety requirements.

4. Return to the operators seat, lower the seat bar, fasten the seat belt and start the engine.

5. Rotate the attachment coupler out (bucket dump function) allowing the bucket or attachment to slide off the top edge of the coupler.

1

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BK98E088

1. ATTACHMENT LOCK LEVERS IN LOCKED POSITION

1

1. Raise the bucket or attachment 25 to 50 mm (1 to 2 inches) off the ground.

2. Stop the engine, raise the seat bar and release the seat belt.

3. Pull both attachment lock levers upward to disengage the bucket or attachment.

BK98E086

1. ROTATE OUT TO DISENGAGE COUPLER FROM ATTACHMENT

1

BK98E087

1. PULL UP TO DISENGAGE ATTACHMENT LOCK LEVERS

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OPERATING INSTRUCTIONS

CASE HYDRAULIC ATTACHMENT COUPLER (If Equipped) Installing a Bucket or Attachment

BP97N053

283557A1

NOTE: Consult the instructional decal located on the loader arm crosstube.

1. Pull the hydraulic coupler switch rearward to retract the lock pins. A timer delay is activated and the c o u p l e r l o c k p in s w i l l r e m a i n retracted for 20 seconds.

4. Lift and rotate the attachment back to allow engagement of the coupler lock pins.

5. Push the hydraulic coupler switch forward to the ENGAGE position.

1 1 2 BD98C017

1. HYDRAULIC COUPLER SWITCH BP97D238

2. Tilt the attachment coupler forward and approach the attachment.

3. Engage the attachment mounting brackets.

1. LOCK PIN GREEN INDICATOR 2. LOCK PIN RED INDICATOR

upper

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IMPORTANT: Before installing a bucket or attachment make sure the mounting area of the bucket, attachment and Case hydraulic attachment coupler are clean.

OPERATING INSTRUCTIONS 6. If the lock pin indicator is RED, a ct u a te a n o th e r loa d e r c ir cu it (auxiliary hydrau lics, or loa der down pressure) to increase the engagement pressure.

Removing the Bucket 1. Raise the bucket or attachment 25 to 50 mm (1 to 2 inches) above the ground.

2. Pull the hydraulic coupler switch rearward until the lock pin indicator shows red.

3. If the lock pin indicator is GREEN, a ct u a te a n o t he r loa d e r c ir cu it (auxiliary hydra ulics, or loa der down pressure) to increase the engagement pressure.

4. In one movement, rotate the bucket forward and back out of the bucket or attachment.

BD02E005

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7. Before operating the machine, always inspect the coupler lock pin engagement into the attachment by raisin g the loader arms h igh enough to view the lock pin engagement from the operators seat.

NOTE: Because of the auto locking timer circuit the operator will have to unlock the coupler before reconnecting to a new attachment if 20 seconds have elapsed since unlocking from the previous attachment.

IMPORTANT: The lock pin indicator must show green. Raise and dump the bucket. Make sure both lock pins are completely engaged.

NOTE: After 20 seconds the coupler lock pins will automatically extend to the engaged position and it will be necessary to repeat these steps to properly install a bucket or attachment.

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OPERATING INSTRUCTIONS

BACKHOE OPERATION (North America Only) IMPORTANT: Read the manufacturer’s instruction manual for safe installation before operation. DO NOT use a backhoe that is not approved by Case.

WARNING: Before you operate the backhoe in an area where your visibility is reduced, such as next to a building, etc., always install a guard rail and warning signs to keep other persons away from your machine.

SA062

WARNING: Before operating the backhoe, always be in the operators seat. Serious injury or death can result if you do not follow these instructions.

WARNING: Raised equipment on the machine without an operator can cause injury or death. Before you leave the operators compartment, always support or lower the equipment (backhoe, blade, boom, bucket, etc.) to the ground and stop the engine.

CM105

General Be a careful operator. You can prevent accidents. Read the following in f o r ma t io n a s w e ll a s t h e s a fe t y section of this manual.

The backhoe will dig more material in less time when a smooth, short dig cycle is used.

IMPORTANT: Before you operate the backhoe for the first time, move the machine to an open area. Run the engine at 1/4 throttle. Actuate each backhoe control lever until each movement is smooth.

WARNING: A working backhoe can injure or kill. Before you start, always make sure that all persons are away from the DANGER AREA. SA061

DANGER AREA

DANGER AREA

BT97F065

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SA126

OPERATING INSTRUCTIONS

Mounting the Backhoe 3. After the backhoe has been in sta lled on the attach ment coupler, lower the lift arms all the way down.

Use the following procedure to install the backhoe.

1. Install the tie down hooks on the front of the machine.

4. Place the over center latch clevis on the tie down hook and push the over center latch completely down t o s e c u r e t h e b a c k h o e to t h e machine chassis.

1 1 TRIM THIS EDGE

BT97G321

1. TIE DOWN HOOK

NOTE: Bolt holes are provided in the front of the chassis for the tie down hook installation.

BT97F063

1. OVER CENTER LATCH IN LOCKED POSITION

IMPORTANT: The backhoe tie down hooks prevent loader lift arm movement.

1

5. Make the auxiliary hydraulic hose connections using the instructions on page 108.

BP96N125

1. FOUR MOUNTING HOLES AND BOLTS EACH SIDE

2. Install the backhoe attachment on the machine usin g the same procedure as you would to install a lo a d e r b u c k e t. S e e p a g e 1 0 0 “Installing a Bucket or Attachment”.

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OPERATING INSTRUCTIONS

Removing the Backhoe 1. Lower the backhoe bucket and stabilizers to the ground. Do not raise the machine.

5.After removing the backhoe from the coupler move the machine rearward about 305 mm (12 inches).

6.Raise the backhoe stabilizers to lower the backhoe mainframe to the gro und . Make su re th e mainframe is level.

7.Stop the engine. Disconnect the two backhoe hydraulic hoses from the auxiliary hydraulic couplers.

1 B4062291

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2. Stop the engine.

1 BD01E205

1. AUXILIARY HYDRAULIC COUPLERS

8. Return the auxiliary control pedal to the NEUTRAL position.

BT97F063

1. OVER CENTER LATCH

3. Release the over center latch from the locked position. Remove the over center latch clevis from the tie down hook.

4. Remove the backhoe from the coupler using the same procedure as you would to remove a bucket or attachment. See page 102 “Removing a Bucket or Attachment”.

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OPERATING INSTRUCTIONS

Hydraulic Power For the Backhoe (Auxiliary Hydraulic System) The backhoe receives its hydraulic power from the auxiliary hydraulic system located on the left loader lift arm.

4. If backhoe operation is required, the hold open lock can be engaged by sliding the lock in th e same direction the control pedal is depressed.

NOTE: Always clean the hydraulic couplers prior to making hose connections.

5. When you have finished operating the backhoe, slide the hold open lock back to the center of the pedal.

Th e ped al will re turn to th e NEUTRAL position.

Engine Speed IMPORTANT: It is recommended that you run the engine no faster than 1/4 throttle when you operate the backhoe.

1

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BD01E205

1. AUXILIARY HYDRAULIC COUPLERS

Before you operate the backhoe, do the following: 1. Refer to the manufacturer’s instruction manual for the correct oil flow.

2. Start the engine and run at 1/4 speed. Operate the backhoe.

3. Depress either side of the control p ed a l to a c tiva te th e a u xilia ry hydraulics.

WARNING: Before starting engine, study operators manual safety messages. Read all safety signs on machine. Clear the area of other persons.

Learn and practice safe use of controls before operation. It is your responsibility to understand and follow manufacturers instructions on machine operation, service, and to observe pertinent laws and regulation. Operators and service manuals can be obtained from your dealer.

SB055

2 1

BP98C213

1. DEPRESS TO ACTIVATE 2. PUSH TO LOCK

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OPERATING INSTRUCTIONS

Backhoe Controls

1

3

BS99K061

1. BOOM AND SWING 2. STABILIZERS

3. DIPPER AND BUCKET

Engine Speed It is recommended that you run the engine at 1/4 throttle when you operate the backhoe. If you are a new operator, move the machine to an open area and operate the backhoe at a reduced engine speed.

Hydraulic Power See “Hydraulic Power for the Backhoe”, page 108 and set the auxiliary foot pedal for continuous hydraulic power.

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2

OPERATING INSTRUCTIONS

Digging Safety Precautions IMPORTANT: Before beginning any digging or other construction work, it is your responsibility to be aware of any buried utilities (lines, pipes, cables etc.) in your work area and to avoid them. Contact the local utility companies and have them mark the location of their utilities or call a “One Call Systems Directory” service, such as “Diggers Hotline” for assistance. See Utility Safety section in this manual.

After the utilities have been located, determine their depth by carefully digging until the utility has been exposed. Laws with strict penalties can be enforced if you do not follow proper procedures to avoid existing utilities and the interruption of their service.

Before You Dig with the Backhoe 1. Use the hand rails and step when you get into the machine.

TRIM THIS EDGE BP97D072

BP97D069

7. Push the swing lock pedal down to the RELEASED position.

2. Start the engine and align the machine with the digging area.

3. Adjust the engine speed to 1/4 throttle.

4. Actuate the hydraulic power for the backhoe. See “Hydraulic Power for the Backhoe”, page 108.

1

5. Use the hand rails and carefully move the backhoe seat.

6. Lower the stabilizers.

BP99K108

1. SWING LOCK PEDAL

8. Take the backhoe out of the TRANSPORT LOCKED position.

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OPERATING INSTRUCTIONS 9. Push the boom control forward and pull the boom latch lever rearward.

1

BP97D070

BP97D007

10. Pull the boom latch lever rearward, while pulling the boom control lever rearward. The backhoe will move out of the TRANSPORT LOCKED position.

BP97D071

11. Operate the backhoe from the backhoe seat only.

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1. BOOM TRANSPORT LOCK LEVER

OPERATING INSTRUCTIONS

Digging with the Backhoe

WARNING: Always know the location of all workers in your area. Warn them before you start working the machine. Always keep all other persons away from your area. Serious injury or death can result if you do not follow these instructions.

SA015

Filling the Bucket Fill the bucket by operating the boom, dipper, and bucket as necessary to keep the bucket parallel with the cut. Let the bucket teeth and the cutting edge cut through the ground like a knife blade. The type of the material that you dig determines the depth of the cut.

TRIM THIS EDGE 1. CORRECT 2. WRONG: BUCKET WILL DIG-IN AND CAUSE A STALL 3. WRONG: BUCKET IS PUSHED UP. THIS WILL ALSO SLOW THE CYCLE TIME.

B840006J

Correct Trenching Method IMPORTANT: Do not backfill a trench with the backhoe by swinging the bucket sideways against the soil.

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OPERATING INSTRUCTIONS

WARNING: Before you start to work in a new area, walk around and look for holes or obstructions. Failure to find hidden holes or obstructions can cause an accident and injury.

SA019

Procedure to Move the Machine When You Dig Make sure you check the area for obstructions, holes, etc., before you move the machine.

When you move the machine, raise the boom and retract the dipper.

Raise the stabilizers.

Carefully drive the machine away from the hole you are digging.

WARNING: The backhoe is not designed to move the machine. Follow the procedure described above. Attempting to move the machine using the backhoe can result in damage to the machine and serious injury or death.

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M474

Backhoe in Transport Position

BP97D068

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OPERATING INSTRUCTIONS

Object Lifting with the Backhoe IMPORTANT: Read the backhoe manufacturer’s instructions before doing any lifting operations.

NOTE: Be aware of local regulation that may mandate the use of special equipment when using the backhoe for lifting objests, such as a boom lowering control device.

The backhoe is NOT a crane. For this reason, always be very careful when you lift an object with the backhoe.

Read the precautions that follow before you begin.

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1. Know and understand each signal from the signalman before you begin.

2. Always know the location of all persons in your working area.

F. Lower the object to the ground if: ( 1 ) o n e o f th e st abiliz er s is raised above the ground or (2) there is any other indication that the stability of the machine is reduced.

5. Always move the object slowly. Do not move the load over persons.

6. When the object is raised, keep all persons at a safe distance until the object has been lowered onto the ground.

7. Remember to lower the object to the g roun d if (1 ) one of th e stab iliz ers is ra ise d a bo ve th e ground or (2) there is any other indication that the stability of the machine is reduced.

3. Attach a hand line to the object before you start. Make sure the person holding the hand line is away from the object.

4. Test lift the object before you begin your job.

A. Move the machine close to the object to be lifted.

B. Use a cable or sling to fasten the object to the end of the dipper at the bucket pivot point.

C. Lift the object with the backhoe so it is 25 to 50 mm (one or two inches) above the ground.

D. Swing the object all the way to one side.

E. Move the object away from the machine. Make sure you keep the object 25 to 50 mm (one or two inches) above the ground.

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OPERATING INSTRUCTIONS

HIGH FLOW HYDRAULIC SYSTEMS Gear Pump 204 Bar (3000 PSI) High Flow System The gear pump 204 bar (3000 psi) High Flow system supplies more flow than the auxiliary hydraulics, which allows the use of attachments designed for this pressure.

This system is activated using the three position rocker switch in the left hand control lever. Pushing the rocker switch to the right (2) allows the oil to flow out the male coupler. Pushing the rocker switch to the left (3) allows the oil to flow out the female coupler.

1

2

BD01E204

2

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1

1. HIGH FLOW HYDRAULIC COUPLERS 2. CASE DRAIN COUPLER

3

BP97B012

1. MOMENTARY (ON) - FEMALE COUPLER ENERGIZED 2. OFF 3. ON (DETENT) - MALE COUPLER ENERGIZED

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OPERATING INSTRUCTIONS

RIDE CONTROL (If Equipped) Ride Control is a feature that improves the machine ride over all types of terrain with either an empty or loaded bucket. Ride Control will reduce fore and aft pitching motion during transport and material hauling operations, while allowing increased productivity and operator comfort. It also reduces shock loads to the machine.

1

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BD98J186

255927A1

1. Ride Control (Optional): To activate the ride control feature, raise the loader arm off the chassis about 4 to 6 inches. Depress and hold the ride control button while “ride control” is desired. The ride control feature will allow the BS98M070 loader arms to float independent of the rest of the unit, therefore creating a smoother ride for the operator, and results in less material spillage from the bucket or forks. The ride control feature can also be used to eliminate tire “hop while counterrotating on hard surfaces. To stop the ride control feature, release the ride control button. For additional information on ride control accumulator, see page 173.

NOTE: When the ride control button is depressed, the loader lift arms may slightly raise or lower itself during initial activation, then will float according to the terrain being driven on.

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OPERATING INSTRUCTIONS

ANTI-VANDAL LOCKOUT When the upper engine access door is locked up the entire engine compartment is no longer accessible.

When the cab release levers are locked up the entire operators compartment is no longer accessible.

\

1 1

BD01G124

BD98F041

1. ANTI-VANDAL LOCKOUT LOCATION

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1. ANTI-VANDAL LOCKOUT LOCATION

1 1

BD98F057

1. ANTI-VANDAL LOCKOUT LOCATION WITH LOCK INSTALLED. SEE NOTE BELOW

BD98F056

1. ANTI-VANDAL LOCKOUT LOCATION WITH LOCK INSTALLED. SEE NOTE BELOW

NOTE: Any brand of padlock will work as long as the shackle diameter is 6.35 mm (.25 in) and the shackle height is 44.45 mm (1.75 in) long.

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OPERATING INSTRUCTIONS

NOTES

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WHEEL AND TIRES

WARNING: Exploding tires and/or rim parts can cause injury or death.

Keep yourself and others out of the DANGER AREA. Stand on the tread side of the tire. Always use the correct air pressure and follow the instructions in this manual for adding air or servicing the tires.

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SD020

BS97F041

The above illustrations show danger areas caused by exploding tires and/or rim parts. KEEP YOURSELF AND OTHERS OUT OF THESE DANGER AREAS. The next page shows the correct methods that you must use when adding air or servicing a tire.

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WHEELS AND TIRES

WARNING: DO NOT weld to wheel or rim when a tire is installed. Welding will cause an explosive air/gas mixture that will be ignited with high temperatures. This can happen to tires inflated or deflated. Removing air or breaking bead is not adequate. Tire MUST be completely removed from the rim prior to welding.

SB134

WARNING: Explosive separation of the tire and/or rim parts can cause injury or death. When tire service is necessary, have a qualified tire mechanic service the tire.

84-113

Tire Pressure Check the air pressure and the condition of the tires every 50 hours of operation.

Standard - Galaxy (Beefy Baby) 12 x 16.5 .................... 2.76 bar, 276 kPa (40 psi) Galaxy (Hippo) 33/15.5 x 16.5 ......................................... 2.4 bar, 241 kPa (35 psi) Galaxy (King Kong) 10 x 16.5 .......................................... 3.1 bar, 310 kPa (45 psi)

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Inflating the Tire Always have a qualified tire mechanic se r vic e th e tir e s a n d r ims o n th is machine. It is recommended that you have this mechanic inflate the tires. To p r e v e n t a c c i d e n t s , a lw a y s u s e a restraining device (tire inflation cage), correct equipment, and correct procedure. Explosive separation of the tire can cause serious injury.

If the tire has lost all the pressure or service to the tire or rim is required, do the following: BS99N137

1. Before you add air, have the tire correctly installed on the machine o r p u t th e tir e in a re s tra in in g device (tire inflation cage).

2. Wear face protection and use an air hose with remote shut-off valve and a self-locking air chuck.

3. Stand behind the tread of the tire and make su re a ll persons are a w ay f ro m th e sid e of t he tir e before you start to add air.

4. Inflate the tire to the recommended air pressure. DO NOT inflate the tire more than the recommended pressure.

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WHEELS AND TIRES

Wheel Nuts If the machine is new or you have just installed the wheels, check the wheel nuts every 2 hours until the nuts remain tight.

If the machine is equipped with stamped center wheels, the lug nuts will be tapered type lug nuts.Tighten each lug nut to a torque of 135 to 163 Nm (100 to 120 pound-feet).

When installing tires, make sure that the tread is in the same direction.

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BP96N057

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If the machine is equipped with solid center wheels, the lug nuts will be flange type lug nuts.Tighten each lug nut to a torque of 224 to 265 Nm (165 to 195 pound-feet).

WHEELS AND TIRES

NOTES

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LUBRICATION/MAINTENANCE CHART

WARNING: Improper service or repair can cause injury or death. If you do not understand the service procedures for this machine, see your dealer or the service manual for this machine.

SC021

Read the safety decals and information d ec a ls on th e ma c h ine . R ea d th e operators manual. (EMI safety manual pro vide d o n U .S.A. ma chin e).

U n d e r s t a n d t h e o p e r a t io n o f t h e machine before you start servicing.

WARNING: Always use the loader lift arms support pin or support strut when servicing the machine with the lift arms raised. Failure to do so can result in serious injury or death if the loader lift arms are lowered accidently.

BS97D025

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Before you service the machine, put a Do Not Operate tag on the instrument panel. One Do Not Operate tag, is in c lu d e d w it h yo u r n e w m a c h in e .

Additional tags, part number 321-4614, are available from your Case dealer.

321-4614

M508

Use the correct safety clothing and safety equipment. Understand how to use a fire extinguisher and first aid kit.

B770996R

Spare parts must meet Case specifications. Use parts supplied by Case to ensure guarantee of quality.

WARNING: When handling lubricants (oil, grease etc.), and other chemical products, always follow instructions for their proper use. Use proper containers to collect fluid. Dispose of fluids and filters responsibly and in accordance with the law. DO NOT smoke or use an open flame during the service procedure. Use eye protection. DO NOT run the engine or transmission when the engine or transmission oil temperatures exceed 49° C (120° F) 123

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LUBRICATION/MAINTENANCE CHART

TILTING THE OPERATORS COMPARTMENT FORWARD You can tilt the operators compartment with the loader lift arms in either the raised or the lowered position. When the loader arms are in the raised position, unobstructed access to the engine, hydrostatic pumps and motors and control linkage is provided. With the loader lift arms in the lowered position, the loader arm lubrication points are accessible.

IMPORTANT: If an attachment is being used, the attachment must be removed before the loader lift arms are raised.

Cab Tilted With Loader Arms Raised

Cab Tilted With Loader Lift Arms Lowered

TRIM THIS EDGE BD02E090 BD02E089

IMPORTANT: See “Engaging the Loader Lift Arm Lock”, page 21.

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LUBRICATION/MAINTENANCE CHART 1. Disengage the operators compartment lock pins by pulling the com partm ent lock levers forward.

1

3. Gripping both front cab hand rails near the top, tilt the cab forward.

1 BD01G115

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BP96N086

1. OPERATORS COMPARTMENT LOCK LEVERS

4. Make sure the cab is tilted completely forward and the cab hold open latch is engaged.

2. Tilt the operators seat forward.

1

BK98E094

1. CAB HOLD OPEN LATCH BP99N001

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LUBRICATION/MAINTENANCE CHART

LOWERING THE OPERATORS COMPARTMENT INTO THE OPERATING POSITION 1. Make sure all tools or other items have been rem ov ed form the interior of the chassis before the operators compartment is lowered.

4. Tilt the operators seat into position and push firmly on the top of the seat back.

2. Push the lever (2) forward to release the cab hold open latch.

2 1 TRIM THIS EDGE

BP96N086

5. Push both cab release levers into the LOCK position.

BK98E094

1. CAB HOLD OPEN LATCH IN LOCKED POSITION 2. LEVER

3. Gripping both front cab hand rails near the top, slowly lower the cab into operating position.

1

1

BP99N002

1. CAB RELEASE LEVERS IN LOCK POSITION

6. Before operating the machine make sure the operators compartment is in the fully lowered and locked position.

BD01G115

126

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LUBRICATION/MAINTENANCE CHART

ENGINE HOURMETER The engine hourmeter, which displays in hours and tenths of an hour, shows the actual hours the engine has run. Use the engine hourmeter to service your machine at the correct time intervals. See the “Lubrication/Maintenance Chart” page 130.

BP96N040

1. ENGINE HOURMETER

MAINTENANCE LUBRICATION SCHEDULE Service your machine at the intervals and locations given in the Lubrication/ Maintenance Charts using the recommended lubricants.

Follow the maintenance lubrication schedule for this machine to reach maximum life of the machine and attachments.

1

BD01G124

1. MAINTENANCE LUBRICATION SCHEDULE

331704A1

1. LUBRICATION DECAL

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1

LUBRICATION/MAINTENANCE CHART

MAINTENANCE SCHEDULE As Required Check tire pressure and tire condition............................................................... 120 Clean and check dust valve on air cleaner ....................................................... 142

Every 10 Hours of Operation or Each Day Lubricate loader lift arms, bucket pivots and coupler latch pins................ 134, 135 Check and clean (if required) the hydraulic oil cooler ....................................... 147 Check the engine oil level ................................................................................. 138 Check the hydraulic reservoir oil level............................................................... 156 Check the engine coolant reservoir level .......................................................... 148 Check the seat restraint bar and interlocks function ......................................... 167

Every 250 Hours of Operation

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Lubricate Case coupler handle pivots ............................................................... 135 Change the engine oil and filter ........................................................................ 139 Check battery fluid level and clean terminals............................................ 185, 186 Check the radiator coolant level........................................................................ 149 Check and clean air filter dust cup, (as needed)............................................... 142 Drain water from fuel filter ................................................................................. 155 Inspect and adjust, if necessary drive chain tension (First 250 hours only)...... 169

Every 500 Hours of Operation Replace the fuel filter ........................................................................................ 153 Inspect the ROPS ............................................................................................. 175 Replace the hydraulic filter (as required) .......................................................... 159 Check and adjust mechanical coupler wedge engagement.............................. 177

Every 1000 Hours of Operation Drain water from fuel tank ................................................................................. 155 Change hydraulic reservoir oil........................................................................... 160 Check engine valve clearances .............................................. See Service Manual Change chain tank oil ....................................................................................... 162

Every 2000 Hours of Operation Change engine coolant (or once each year) ..................................................... 150 Change air cleaner elements (or as required)................................................... 143 Check fan belt and tensioner ............................................................................ 174

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LUBRICATION/MAINTENANCE CHART

FLUIDS AND LUBRICANTS FUEL TANK Capacity .................................................................... 65.5 litres (17.3 U.S. gallons) Specifications .................................................................................... See page 152

COOLING SYSTEM Capacity ..................................................................... 16.1 litres (17.0 U.S. quarts) Specifications ................................................. 50% water and 50% ethylene glycol See “Engine Cooling System” on page 146.

HYDRAULIC SYSTEM Capacity - System ..................................................... 62.4 litres (16.5 U.S. gallons) Specifications .......................................SAE 10W-30 Engine Oil with HTO additive

CHAIN COMPARTMENTS Capacity - Each Side ..................................................... 7.6 litres (8.0 U.S. quarts) Specifications ..................................................................... SAE 10W30 Engine Oil Quantity ................................................................................................ As required Specifications ................................................................................... Distilled water

GREASE FITTINGS Quantity ................................................................................................ As required Specifications ............................................................... Case molydisulfide grease

ENGINE CRANKCASE OIL Capacity - with filter change ....................................... 10.4 litres (11.0 U.S. quarts) Capacity - without filter change .................................... 9.5 litres (10.0 U.S. quarts) Specifications ................................................ Case No. 1 Engine Oil SAE 15W-40 (API service CG-4 or CF-4)

ENVIRONMENT Before you service this machine and dispose of oil, fluids and lubricants, always remember the environment. Do not put oil or fluids into the ground or into containers that can leak. Check with your local environmental, recycling center or your Case dealer for correct disposal information.

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BATTERY

LUBRICATION/MAINTENANCE CHART

LUBRICATION/MAINTENANCE CHART

Engine Area

REPLACE

CLEAN

CHECK

CHECK

SERVICE POINTS

LUBRICATE

PAGE NUMBER

SERVICE INTERVAL IN HOURS

AR

142 Air Cleaner - dust valve and cup (1 point) 121 Wheel Nut Torque (32 points) (See Note 1)

AR AR

120 Tire Pressure (4 points) 134 Bucket Pivot Points (4 points) (See Note 2)

AR 10

147 Hydraulic Oil Cooler (1 point) 138 Engine Oil Level (1 point)

10 10

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156 Hydraulic Res Oil Level (1 point) 148 Engine Coolant Reservoir (1 point) (See Note 3)

10 10

167 Brake Engagement Function 168 Seat Presence Function

10 10

167 Seat Restraint Bar Function 134 Loader Arm Pivot Points (12 points) (See Note 2)

10 10

135 Attachment Coupler Latch Pins (2 points) 149 Radiator Coolant Level (1 point)

250 250

139 Engine Oil and Filter (1 point) (See Note 4) 185 Battery Fluid Level/Clean (1 point)

250

250

153 Fuel Filter (1 point) 169 Drive Chain Tension (4)

250

250

153 Fuel Filter (1 point)

500

154 In-Line Fuel Filter (1 point) 159 Hydraulic Oil Filter (1 point) (See Note 5)

500 500

175 ROPS (See Note 6) 175 Seat Belt (See Note 6)

500 500

AR = As Required NOTE 1:Torque to 224 to 265 Nm (165 to 195 lb/ft) for flange type lug nuts. Torque to 135 to 163 Nm (100 to 120 lb/ft) for tapered type lug nuts.

NOTE 2:Use Case Molydisulfide.

NOTE 3:Use 50% Water/50% Ethylene Glycol.

NOTE 4:Use No.1 Case 15W-40 NOTE 5:Or when filter lamp illuminates NOTE 6:Inspect

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LUBRICATION/MAINTENANCE CHART

LUBRICATION/MAINTENANCE CHART

152 Fuel Tank (1 point) (See Note 1) 160 Hydraulic Reservoir (1 point)

1000

N/A Engine valve Clearances (See Note 2) 180 Cab Heater Filter - If Equipped (1 point)

1000

1000 1000

162 Chain Tank Oil (1 point) 150 Engine Coolant (See Note 3)

1000 2000

143 Air Cleaner Filter Elements (2 points) 174 Fan Belt (1 point) (See Note 4)

2000 2000

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NOTE NOTE NOTE NOTE

REPLACE

CLEAN

CHECK

LUBRICATE

SERVICE POINTS CHECK

PAGE NUMBER

SERVICE INTERVAL IN HOURS

1:Drain water 2:See Service Manual 3:Use 50% Water/50% Ethylene Glycol 4:Inspect

MAINTENANCE SCHEDULE FOR OPTIONAL ATTACHMENTS Every 10 Hours of Operation or Each Day Lubricate the D125 backhoe pivots (North America Only) ................................ 163

LUBRICATION/MAINTENANCE CHART FOR OPTIONAL ATTACHMENTS

163 D125 Backhoe Pivots (22 points) Use Molydisulfide

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10

REPLACE

CLEAN

CHECK

LUBRICATE

SERVICE POINTS CHECK

PAGE NUMBER

SERVICE INTERVAL IN HOURS

LUBRICATION/MAINTENANCE CHART

NOTES

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LUBRICATION/FILTERS/FLUIDS REAR ACCESS DOOR To gain access to the machine fluid check points inside the rear access doors, use the following procedure.

1 1

BP96N085

1. REAR ACCESS DOOR RELEASE LEVER

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EARLY PRODUCTION MACHINES

2

1

BD01G108

1. UPPER REAR ACCESS DOOR 2. LOWER REAR ACCESS DOOR

1. Lift the top rear access door.

BD01G107

1. REAR ACCESS DOOR RELEASE LEVER LATE PRODUCTION MACHINES

4. Pull the rear door open.

BD01G116

2. For Early Production Machines release the lower rear access door by pulling the release lever toward the center of the machine.

3. For Late Production Machines release the lower rear access door by lifting the release lever.

BD01G117

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LUBRICATION/FILTERS/FLUIDS

GREASE FITTINGS Loader Lift Arm and Bucket Pivots (Every 10 Hours) Use Case Molydisulfide Grease.

1

6

2

BK98E098

1. BUCKET CYLINDER ROD END (EACH SIDE) 2. LIFT ARM TO BUCKET (EACH SIDE)

BK98E101

6. BUCKET CYLINDER HEAD END (EACH SIDE)

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7 3 BK98E102 BK98E099

7. LIFT CYLINDER ROD END (EACH SIDE)

3. LIFT ARM TO H BAR (EACH SIDE)

4

8

5 BK98E103 BK98E100

4. H BAR TO CHASSIS (EACH SIDE) 5. LIFT ARM TO CONTROL LINK (EACH SIDE)

8. HEAD END OF LOADER LIFT CYLINDER (EACH SIDE)

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LUBRICATION/FILTERS/FLUIDS

Attachment Coupler Latch Pin (Every 10 Hours)

Attachment Coupler Latch Handle (Every 250 Hours)

1 1

BP98N083

BP96N083

1. ATTACHMENT COUPLER LATCH HANDLE (EACH SIDE)

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1. ATTACHMENT COUPLER LATCH PIN (EACH SIDE)

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LUBRICATION/FILTERS/FLUIDS

ENGINE LUBRICATION Engine Oil Selection Case No. 1 Engine Oil is recommended for use in your Case Engine. Case Engine Oil will lubricate your engine correctly under all operating conditions.

If Case No. 1 Multi-Viscosity or Single Viscosity Engine Oil is not available, use a commercial oil meeting API engine oil service category CG-4 or CF-4.

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RH99K130

BP97H064

See the chart below for recommended vicosity at ambient temperature ranges.

NOTE: Do not put Performance Additives or other oil additive products in the engine crankcase. The oil change intervals given in this manual are according to tests with Case lubricants.

Oil Viscosity/Temperature Ranges

BS99N019

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LUBRICATION/FILTERS/FLUIDS

SYSTEMGARD LUBRICATION ANALYSIS PROGRAM

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Ask your Case dealer about our Lubricant Analysis Program, Systemgard.

Through this service, your lubricants are tested in an independent laboratory. You simply remove a sample of lubricant from your machine and send the sample to the Systemgard laboratory. After the sample is processed, the laboratory will report back to you and guide you with maintenance requirements. Systemgard can help support your equipment up time and provide you with a service that can pay back dividends when you trade for another piece of Case equipment.

BP97H063

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LUBRICATION/FILTERS/FLUIDS

ENGINE LUBRICATION SYSTEM Service Specifications Every 10 hours or daily .........................................................Check engine oil level Every 250 hours ......................................................... Replace engine oil and filter Engine oil capacity with filter change ..........................10.4 litres (11.0 U.S. quarts) Oil type .......................................................................... 15W-40 API CG-4 or CF-4 See Page 136

Engine Oil Level Check the engine oil level before you start the engine each day or before the start of each 10 hour shift. Always check the oil level with the engine stopped and when the machine is on level ground. Push the engine oil level dipstick completely down and pull out before you check the oil level.

If the oil level is below the ADD mark, add oil to raise the oil level up to the FULL mark. See page 140 for engine oil fill location.

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1 BP96N079 BP96N025

1. ENGINE OIL LEVEL DIPSTICK

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LUBRICATION/FILTERS/FLUIDS

Oil Change and Filter Replacement NOTE: For more complete removal of foreign material, change the engine oil while the engine is still warm, not hot from operation.

IMPORTANT: The recommended oil change frequency is 250 hours if diesel fuel with a sulphur content of more than 0.5% is used.

Change the engine oil more frequently when the engine operating conditions are severe (frequent stopping and starting and high or low engine temperatures).

1. Before draining the oil, have a suitable container that will hold 12.0 litres (4.0 U.S. gallons).

2. Remove the engine oil drain plug access cover.

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1 B4140688

2 BK98E105

1. ENGINE OIL DRAIN PLUG 2. ENGINE OIL DRAIN PLUG ACCESS COVER

3. Put a suitable container under the drain plug. Remove the engine oil drain plug.

4. To remove the engine oil filter, tilt the operators compartment forward, see page 124.

1

5. Turn the filter counterclockwise.

Dispose of the filter properly.

BP96N126

1. ENGINE OIL FILTER

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LUBRICATION/FILTERS/FLUIDS 6. Use a clean cloth and wipe the sealing surface of the oil filter base to remove all dirt.

7. Apply a thin layer of clean grease or oil to the gasket of the new filter.

8. Put new oil into the engine oil filter.

9. Turn the new oil filter clockwise onto the base until the gasket makes contact with the base. Continue to tighten the filter with your hand until tight.

IMPORTANT: DO NOT use a filter strap wrench to install the oil filter. An oil filter strap wrench can cause a leak if the filter is dented or overstressed.

10. Install the drain plug. Tighten to a torque of 68 to 82 Nm (50 to 60 pound-feet).

11. Install the correct type and quantity of oil. See page 136.

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1

1

BK97E022 BP96N025

1. ENGINE OIL FILL LOCATION

12. Start the engine and run at low idle speed. Check the engine oil filter and drain plug for leaks. After two minutes, stop the engine, wait for 2 or 3 minutes, and check the engine oil level again.

13. Install the engine oil drain plug access cover.

14. Dispose of the oil in accordance with the local regulations. DO NOT drain onto the ground or into a drain. Be responsible for the environment.

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LUBRICATION/FILTERS/FLUIDS

AIR FILTER SYSTEM Service Specifications Every 10 hours of operation or daily ...................... Check dust valve and dust cup Every 2000 hours or as required (Warning Lamp) ....Replace air cleaner elements

1

BD01G121 BD01H180

1. AIR CLEANER

1. The shelf life of a new air filter element is five years if properly stored. Do not insta ll a n ew e lemen t tha t is more than five yea rs old . The d ate of manufacture is on the end of the cap of the filter element.

2. Replace both filter elements after one year in the machine.

3. Do not remove the filter elements from the machine to check for restriction.

Always follow the recommended service instructions in this section.

4. Each time you service the air filter system, make sure all hose connections are tight. Replace all damaged parts.

Warning Lamp for Air Filter Restriction You must service the air filter elements if the air filter lamp illuminates when the engine is running. It is recommended that you service the elements at the end of the day or at the end of your shift. Lower the loader lift arms to the ground and stop the engine before you service the elements.

1

BP99K110

1. AIR FILTER WARNING LAMP

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1

LUBRICATION/FILTERS/FLUIDS

Dust Valve and Dust Cup 2. Clean both the dust valve and dust cup with a cloth.

1 1 BD01H178

1. AIR CLEANER DUST CUP BP96N073

Check the dust cup and make sure there are no obstructions inside.

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1. Release the air cleaner dust cup latches and remove the dust cup.

1. AIR CLEANER DUST VALVE

3. Install the dust cup as shown.

Make sure the arrows point up.

1

1 1

BP96N077 BP96N076

1. ARROWS POINTED UP

1. DUST CUP LATCHES

EARLY PRODUCTION MACHINES

EARLY PRODUCTION MACHINES

1

1

BD01G121

1. DUST CUP LATCH

BD01G121

1. DUST CUP LATCH ON TOP LATE PRODUCTION MACHINES

LATE PRODUCTION MACHINES

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LUBRICATION/FILTERS/FLUIDS

PRIMARY AIR FILTER (OUTER) ELEMENT Replace the air cleaner element after three washings or after the element has been in the machine for one year or 2000 hours.

1

1. Release the air cleaner dust cup latche(s) and remove the air cleaner dust cup.

BP96N075

3. Use a clean damp cloth and clean the inside of the filter body.

1

4. install a clean or new element.

Make sure the element has full gasket contact.

BP96N076

1. DUST CUP LATCH RELEASES

5. Install the dust cup. Rotate the dust cup so the two arrows point up.

EARLY PRODUCTION MACHINES

6. Fasten the air cleaner dust cup latches.

Start th e eng ine a nd che ck th e restriction indicator. If the warning lamp is no longer illuminated, no further service is required. If the warning lamp is still illuminated, stop the engine and replace the secondary (inner) element.

1

BD01G121

1. DUST CUP LATCH RELEASE LATE PRODUCTION MACHINES

2. Remove the primary filter element.

143

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1. PRIMARY AIR CLEANER FILTER ELEMENT

LUBRICATION/FILTERS/FLUIDS

SECONDARY AIR FILTER (INNER) ELEMENT Replace the secondary (inner) element if (1) the primary (outer) element has been cleaned three times, (2) after one y e a r in th e m a c h in e , o r (3 ) if t h e pr ima ry ( ou ter) elem en t ha s b ee n cleaned or replaced and the air filter r e st r ic tio n w a r n i n g l a mp r e m a in s illuminated.

IMPORTANT: element.

Do

not

clean

1

this

1. Remove the dust cup and the primary (outer) element.

2. Remove the element.

secondary

BP96N074

1. SECONDARY (INNER) ELEMENT

(inner)

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3. Install a new secondary (inner) element. Make sure there is good seal contact.

IMPORTANT: When installing the Secondary Air Filter Element (Inner) make sure is installed correctly as shown in the photo.

4. Install the primary (outer) element and dust cup.

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LUBRICATION/FILTERS/FLUIDS

Cleaning the Element Check the dirty element for damage and check the rubber seal on the end.

Push the rubber seal with your finger. If the rubber seal feels hard and does not move back to original shape, discard the element.

4. Use a water hose without a nozzle with pressure less than 2.8 bar (40 psi) to remove all soap from the element.

1. Wear face protection and remove the loose dirt with compressed air at 2.1 bar (30 psi) maximum. Hold the nozzle at least 25 mm (one inch) from the element.

IMPORTANT: Use an air hose with a safety on/off control nozzle.

6. Use a light and inspect the element for holes or splits in the pleats.

Check for damage to the metal parts and rubber gasket. Replace the element if damaged.

BS99K065

2. Mix 30 ml (1 oz or two tablespoons) of D1400 de tergent (Ca se part number A40910) with 7.5 litres (1.6 U.S. gallon) of water, 237 ml (8 oz or one cup) for 60 litres (13.2 U.S. gallons) of water.

3. Soak the element in the soap solution for 15 to 20 minutes and th en mo ve the eleme nt up an d down rapidly to loosen as much dirt as possible.

BS99K062

NOTE: If the element is not to be used for some time, cover the element with paper for storage.

BS99K064

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BS99K063

5. Allow the element to air dry. If you use a drier, do not exceed 71° C (160° F) and make sure the air is circulating in the drier.

LUBRICATION/FILTERS/FLUIDS

ENGINE COOLING SYSTEM Service Specifications Every 10 hours of operation ......................... Check radiator coolant reservoir level Every 250 hours of operation ...................................... Check radiator coolant level Every 2000 hours or once each year ................................. Change system coolant Coolant capacity .........................................................16.1 litres (17.0 U.S. quarts) Thermostart......................................................... 83° C to 95° C (181° F to 203° F) Radiator cap.................................................................................. 1.02 bar (15 psi) Fluid type ........................................................50% water and 50% ethylene glycol

Coolant Solution

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A mixture of 50% ethylene glycol and 50% water must be used in this machine.

This mixture is used if the lowest ambient temperature is above -37° C (-34° F). If the ambient temperature is lower, adjust the mixture to attain a lower freeze point using the freeze point-concentration chart on the label of your antifreeze concentrate or see page 96 “Operating in Cold Weather”. Never use a coolant solution containing more than 60% glycol. It is recommended that ethylene glycol and water be used in your machine all year.

NOTE: After you fill the cooling system, mix the ethylene glycol and water completely by running the engine at operating temperature for approximately five minutes. This procedure must be done when the machine is in temperatures below 0° C (32° F).

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LUBRICATION/FILTERS/FLUIDS

Cleaning Between the Radiator and the Hydraulic Cooler Locate the latch lever on the right side of the hydraulic cooler. Lift up on the latch lever and swing the hydraulic cooler away from the radiator.

1

BP97F004

1. HYDRAULIC COOLER LATCH

1. Release the hydraulic cooler from th e radiator by lifting the latch handle straight up.

2. Swing the hydraulic cooler out (45).

1

BP96N066

1. TO LATCH PUSH DOWN EARLY PRODUCTION MACHINES

BD01G118

3. Clean the radiator and hydraulic oil cooler with soap and warm water.

Flush with clean water.

4. After the radiator and hydraulic oil cooler are clean, sw ing the hydraulic oil cooler shut and secure la tch by p ushing dow n in to LOCKED position.

1

BD01G120

1. RELEASE TO LATCH LATE PRODUCTION MACHINES

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1

LUBRICATION/FILTERS/FLUIDS

Engine Coolant Reservoir Check the coolant reservoir level every 10 hours of operation or at the start of each day. Check the level when the engine is stopped and the coolant is cold. Do not remove the radiator cap during this check. The coolant level must be between the add and the full mark on the coolant reservoir bottle. If the coolant level falls below the add mark, add the proper coolant solution of 50% ethylene glycol and 50% water.

2

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1

1. ENGINE COOLANT RESERVOIR 2. ENGINE COOLANT RESERVOIR FILL CAP

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BP96N024

LUBRICATION/FILTERS/FLUIDS

WARNING: Hot coolant can spray out if radiator cap is removed. To remove radiator cap: Let system cool, turn to first notch, then wait until all pressure is released.

Scalding can result from fast removal of radiator cap.

Check and service engine cooling system according to maintenance instructions.

SA023

Radiator Coolant Level Every 250 hours check the radiator coolant level when the engine is stopped and the coolant is cold. Open the rear door and remove the radiator cap. The coolant level must be up to the radiator cap opening.

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IMPORTANT: Only add the correct mixture of 50% ethylene glycol and 50% water to the radiator.

1

1

BP96N072 BP96N025

1. RADIATOR CAP

149

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LUBRICATION/FILTERS/FLUIDS

Cleaning Cooling System Dr a in , flus h , a n d re fill th e e ng in e coolant every 2000 hours of operation or each year, whichever occurs first.

Cle an th e system and replace th e coolant if the coolant becomes dirty or has the color of rust.

2. After all coolant is removed, close the radiator drain valve.

3. Add cleaning solution to the cooling system and fill the cooling system w i t h c l e a n w a t e r. F o l l o w t h e directio ns in clu ded with th e cleaning solution.

DO NOT remove the radiator cap if the coolant is hot.

4. After you drain the cleaning solution, flush with clean water.

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WARNING: Hot coolant can spray out if radiator cap is removed. To remove radiator cap: Let system cool, turn to first notch, then wait until all pressure is released.

Scalding can result from fast removal of radiator cap.

Check and service engine cooling system according to maintenance instructions.

5. Check the hoses, elbows and water pump for leaks.

6. Make sure that the outside of the engine and radiator is clean.

7. Fill the cooling system until the coolant level is up to the top of the radiator cap opening and install the radiator cap.

8. Fill the coolant reservoir up to the FULL mark on the reservoir.

SA023

9. Start the engine and increase the temperature of the engine coolant.

When the coolant is at operating temperature, stop the engine and allow to cool. Check the coolant level at the coolant reservoir only.

Do not remove the radiator cap.

1. Use a suitable container to drain the coolant. Remove the radiator cap. Attach a 9.5 mm (3/8 in) I.D. hose to the radiator drain valve and extend the hose out the rear of the machine into the container. Open the radiator drain valve.

10. Dispose of drained coolant responsibly. Do not pour on ground or down drain.

1

BP96N071

1. RADIATOR DRAIN VALVE

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LUBRICATION/FILTERS/FLUIDS

DIESEL FUEL SYSTEM Service Specifications Every 250 hours of operation ......................................... Drain water from fuel filter Every 500 hours of operation .......................................................Replace fuel filter Every 1000 hours of operation ....................................... Drain water from fuel tank Fuel tank capacity ..................................................... 65.5 litres (17.3 U.S. gallons)

Fuel Storage

In very cold temperatures, a mixture of No. 1 and No. 2 d ie sel fu els is temporarily permitted. See the following: NOTE: See your fuel dealer for winter fuel requirements in your area. If the temperature of the fuel lowers below the cloud point (wax appearance point), wax crystals in the fuel will restrict the fuel filter and cause the engine to lose power or not start.

If you keep fuel in storage for a period of time, you can get foreign material or water in the fuel storage tank. Many engine problems are caused by water in the fuel.

Keep the fuel storage tank outside and keep th e fuel as coo l as po ssible.

Remove water from the storage container at regular periods of time.

Fill the fuel tank at the end of the daily operating period to prev ent condensation in the fuel tank.

The diesel fuel used in this machine must meet the specifications in the chart on page 152, “Specifications for Ac c e p ta b le N o . 2 D ie se l Fu e l ” o r Specification D975-81 of the American Society for Testing and Materials.

WARNING: Engine fuel is flammable and can cause a fire or an explosion. Do not fill the fuel tank or service the fuel system near an open flame, welding, burning cigars, cigarettes, etc.

SA022

WARNING: Never refuel the machine when the engine is hot or running. Never smoke while refueling.

M139C

151

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Use No. 2 diesel fuel in the engine of this machine. The use of other fuels can cause the loss of engine power and high fuel consumption.

LUBRICATION/FILTERS/FLUIDS

Specifications for Acceptable No. 2 Diesel Fuel API Gravity, Minimum ........................................................................................ 34 Flash Point, Minimum ......................................................................60° C (140° F) Cloud Point (wax appearance point), Maximum .............................. -20° C (-5° F) Pour Point, Maximum ...................................................................... -26° C (-15° F) Distillation Temperature, 90% Point .........................282 to 338° C (540 to 640° F) Viscosity, at 38° C (100° F) Centistokes .......................................................................................... 2.0 to 4.3 Saybolt Seconds Universal .................................................................... 32 to 40 Cetane Number, Minimum ...................... 43 (45 to 55 for winter or high altitudes) Water and Sediment, by Volume, Maximum .......................................... 0.5 of 1% Sulphur, by Weight, Maximum ................................................................ 0.5 of 1% Copper Strip Corrosion, Maximum ................................................................ No. 2 Ash, by Weight, Maximum ..................................................................... 0.1 of 1%

Fuel Conditioner Diesel Fuel Conditioner is available from your Case dealer. Follow the instructions on the can. The conditioner will:

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1. Clean the fuel injectors, valves and manifold for increased service life.

2. Disperse insoluble gummy deposits that can form in the fuel system.

3. Separate moisture from the fuel.

4. Stabilize the fuel in storage.

Fuel Tank Fill the fuel tank at the end of each day or at the end of each shift. This will help prevent condensation of water in the fuel tank. Always keep the area around the fuel cap clean.

1 1

BP96N119 BP96N025

1. FUEL FILL

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LUBRICATION/FILTERS/FLUIDS

Replacing The Fuel Filter 6. Apply clean engine oil to the new rubber seal.

Replace the fuel filter every 500 hours o f o p er a tio n o r if yo u s ee a lar g e amount of black smoke coming from the exhaust pipe.

1. Turn the fuel completely OFF.

shutoff

7. Install the rubber seal on the filter head stud.

valve

8. Apply clean oil to the gasket of the new filter. Do not fill the new filter with fuel before installation.

1

IMPORTANT: Do not use a filter strap wrench to tighten the filter. You can cause a leak if the filter is dented with the wrench.

BK97E021

1. FUEL SHUTOFF VALVE

2. Clean the area around the filter.

10. Turn the fuel shutoff valve completely counterclockwise to ON. 11. Fill the tank with fuel and bleed the a ir f r o m th e f u e l s y st e m . Se e “ R e m o v i n g A ir F r o m t h e F u e l System” on page 154.

1

BP96N070

1. FUEL FILTER

3. Use a strap wrench and turn the filter counterclockwise to remove.

4. Remove the rubber seal from the stud on the filter head.

5. Use a cloth and clean the gasket surfaces of the filter body.

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9. Turn the filter clockwise onto the filter body until the filter gasket makes contact with the filter body.

Continue to tighten the filter with your hand for 1/2 to 3/4 turn.

LUBRICATION/FILTERS/FLUIDS

Replacing the In-line Fuel Filter Every 500 hours replace the in-line fuel filter.

1. Turn the fuel tank shutoff valve completely clockwise to off.

2. Loosen the hose clamps on both sides of the in-line fuel filter and remove the filter.

3. Install the new in-line fuel filter.

Make sure the arrow on the filter is p o in t in g to w a r d t h e fu e l h a n d primer.

1

4. Turn the fuel tank shut off valve completely on.

BP96N070

1. IN-LINE FUEL FILTER

Removing Air from the Fuel System TRIM THIS EDGE

You must remove air from the fuel system if the fuel tank is empty, parts in the fuel system are removed for service, or the machine is kept in storage for three months or more.

1. Fill the fuel tank and make sure the shutoff valve at the bottom of the tank is turned completely counterclockwise to (OPEN).

3. Actuate the hand primer plunger up and down. When the fuel comes o u t fr e e o f a ir, t ig h t e n th e a ir removal screw.

2. Loosen the air removal screw on the top of the fuel filter head.

NOTE: If no fuel comes out around the air removal screw, rotate the engine 1/3 turn and repeat step 3.

1 1

BK97M027 BP96N174

1. AIR REMOVAL SCREW

1. FUEL HAND PRIMER

4. Start the engine and check for fuel leaks around the fuel filter.

5. Stop the engine.

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LUBRICATION/FILTERS/FLUIDS

Removing Water From the Fuel System Drain the water from the fuel filter after every 250 hours of operation. Drain the water and sediment from the fuel tank after every 1000 hours of operation.

1. Turn the drain valve on the fuel filter counterclockwise 2 or 3 turns and drain the water from the fuel filter.

2. Loosen the plug at the bottom of the fuel tank.

Tu r n counterclockwise slowly until water starts to drain. As soon as fuel starts to drain from the tank tighten the plug.

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1

BP96N174

1. FUEL FILTER DRAIN VALVE

BP98E112

1

BK98E105

1. FUEL TANK DRAIN

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LUBRICATION/FILTERS/FLUIDS

HYDRAULIC SYSTEM Service Specifications As required......................................................Check for hydraulic system leakage As required or every 10 hours......................................... Clean hydraulic oil cooler Every 10 hours of operation ............................... Check hydraulic oil reservoir level Every 500 hours of operation ....................................Replace the hydraulic oil filter Every 1000 hours of operation ........................... Change the hydraulic reservoir oil Hyd. res. capacity w/filter change ............................... 21.7 litres (5.7 U.S. gallons) Fluid type ............................................... SAE 10W30 engine oil with HTO additive

WARNING: Hydraulic fluid or grease injected into your skin can cause severe injury or death. Keep your hands and body away from any pressurized leak. If fluid is injected into your skin, see a doctor immediately and have the fluid removed.

SA024

IMPORTANT: To release the pressure in the hydraulic system, do the following:

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1. Lower the loader lift arms to the ground. Make sure the attachment cannot move.

2. Stop the engine.

3. Move the hydraulic bypass lever first to stroke the lift circuit and then again to stroke the dump circuit.

See page 71 for hydraulic bypass operation.

Hydraulic Oil Level Park the machine on a level surface and put the attachment on the ground when you check the oil level or drain the reservoir.

The hydraulic oil sight gauge is located inside the lower rear access door on the left side. The normal fluid level is at the midpoint of the sight gauge when the loader arms and bucket are resting on the ground.

1 1

BP99K111

1. HYDRAULIC BYPASS LEVER BP96N069

1. HYDRAULIC OIL LEVEL SIGHT GAUGE

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LUBRICATION/FILTERS/FLUIDS

Hydraulic Oil Fill

1 BP96N120

BP96N025

1. HYDRAULIC OIL FILL

Do the following if you need to add oil to the reservoir.

NOTE: The hydraulic and the hydrostatic systems use the same reservoir.

1. Lower the loader lift arms to the ground and shut the engine off.

2. Clean the filler cap and the area around the filler cap with cleaning solvent.

1

3. Turn the filler cap 1/2 turn to relieve air pressure from the reservoir. Do n o t r e mo v e th e fille r ca p u n t il pressure is relieved.

4. Remove the filler cap.

BP96N069

5. Add oil to the reservoir until the oil level is at the mid point of the sight gauge.

1. HYDRAULIC OIL LEVEL SIGHT GAUGE

WARNING: Fire Hazard: Do not smoke while filling the hydraulic reservoir. Do not fill near open flames.

M476

6. Apply clean oil to the filler cap seal and install the filler cap.

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1

LUBRICATION/FILTERS/FLUIDS

Checking the Hydraulic Oil Filter Condition If the hydraulic/hydrostatic oil filter warning lamp illuminates, you can check the filter condition using the following procedure.

1. Start the engine and raise the temperature of the hydraulic oil to operating temperature (the side of the hydraulic oil reservoir will feel v e r y w a r m ) . To i n c r e a s e t h e temperature of the oil do the following:

1

A. Increase the engine speed to full throttle , roll ba ck th e lo ad er bucket, and ho ld the con tro l lever in this position for 5 seconds.

BP99K110

TRIM THIS EDGE

B. After 5 seconds, move the control lever to the NEUTRAL position for 10 seconds.

1. HYDRAULIC /HYDROSTATIC OIL FILTER WARNING LAMP

C. Repeat this procedure until the side of the hydraulic reservoir feels very warm.

2. Run the engine at full throttle. If the hydraulic/hydrostatic filter warning lamp illuminates, replace filter.

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LUBRICATION/FILTERS/FLUIDS

Replacing the Hydraulic Filter

WARNING: Burn Hazard: Do not service hydraulic system until temperature is below 49° C (120° F) M477

1. Lower the loader lift arms to the ground and stop the engine.

2. Clean the area around the filler cap and hydraulic filter with cleaning solvent.

3. Turn the filler cap 1/2 turn to relieve the air pressure in the reservoir. Do not remove the filler cap.

4. To remove the filters, turn counterclockwise. Dispose of the filter properly.

5. Apply a thin layer of clean grease or oil on the O-rings of the new filters.

1

BP96N120

1. HYDRAULIC OIL FILL

1

BK98E113

1. HYDRAULIC OIL FILTER

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6. Install the filters. Use your hands to tighten the filters 1/2 turn after the filter O-ring touches the filter head.

LUBRICATION/FILTERS/FLUIDS

Changing the Hydraulic Oil

BP98E111

1 TRIM THIS EDGE

BK98E105

1. HYDRAULIC OIL RESERVOIR DRAIN PLUG

The hydraulic oil should be changed every 1000 hours using the following procedure.

1. Clean the area around the drain plug. Remove the drain plug and dra in the oil in to a suita ble container. The hydraulic reservoir capacity is 21.7 litres (5.7 U.S. gallons).

9. Dispose of the used oil responsibly.

Follow all local laws regarding safe disposal of oil.

2. install the drain plug.

3. Refill the reservoir, see Hydraulic System Service Specifications on page 156 of this manual.

4. Apply clean oil to the filler cap seal and install the filler cap.

5. Start the engine. Run the engine at lo w id le fo r app roximately 2 minutes.

WARNING: Hydraulic fluid or grease injected into your skin can cause severe injury or death. Keep your hands and body away from any pressurized leak. If fluid is injected into your skin, see a doctor immediately.

SA024

WARNING: Fire Hazard: Do not smoke while filling the hydraulic reservoir. Do not fill near open flames.

6. Stop the engine.

M476

7. Check for leaks at the filter.

8. See Oil Level on page 156 of this manual and check the oil level.

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LUBRICATION/FILTERS/FLUIDS

DRIVE CHAIN COMPARTMENT Service Specifications First 250 hours of operation ................. Check drive chain tension (See page 170) Every 1000 hours of operation ............. Check drive chain tension (See page 170) Every 1000 hours of operation .................Change the drive chain compartment oil Capacity (each side) ...................................................... 7.6 litres (8.0 U.S. quarts) Type of oil ............................................................................ SAE 10W30 engine oil

Drive Chain Oil Level 1. Park the machine on a level surface.

3. When full, the oil level is at the bottom of the plug hole.

2. Clean and remove the oil level plugs.

4. If additional oil is required, add until the oil is at the bottom of the oil level plug hole.

6. Repeat the procedure opposite side.

1

BK98E107

1. DRIVE CHAIN COMPARTMENT OIL LEVEL PLUG

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for

the

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5. Install the oil level plug.

LUBRICATION/FILTERS/FLUIDS

Drive Chain Compartment Oil Change 1. Clean the area around the two front inspection covers and oil level plugs.

BP98E111

BP98E112

2

1 TRIM THIS EDGE

BK98E105

1. LEFT DRIVE CHAIN COMPARTMENT DRAIN PLUG 2. RIGHT DRIVE CHAIN COMPARTMENT DRAIN PLUG

2. Remove the drain plug from each compartment. Use a jack and raise th e fro nt of the machine to aid draining.

1

3. After the oil has been removed, be sure to wea r face a nd e ye pro te ction and c lea n ea ch compartment with an approved solvent.

4. Either wipe the compartment dry or allow to air dry prior to installing the chain compartment drain plug.

BK98E107

1. DRIVE CHAIN COMPARTMENT INSPECTION COVER

5. Install the chain compartment drain plugs.

7. Remove oil level plugs.

8. Fill with new oil. See Drive Chain Compartment Service Specifications for the correct type of oil on page 161.

6. Level the machine and remove the inspection covers.

9. Check oil level. When the oil is at the correct level it will be level with the bottom of the oil level hole.

10. Install the oil level plugs and inspection covers.

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LUBRICATION/FILTERS/FLUIDS

D125 BACKHOE 10 HOUR GREASE FITTINGS (North America Only) Use Case Molydisulfide Grease.

NOTE: Backhoe service must be completed with the backhoe outstretched and lowered to the ground.

9 5

2

4 1

8

6

3

7 B4062091

22 Grease Fittings 1. Bucket Pivot and Linkage ............................................................................... 8 2. Bucket Cylinder............................................................................................... 2 3. Dipper Pivot .................................................................................................... 2 4. Dipper Cylinder ............................................................................................... 2 5. Boom Cylinder ................................................................................................ 2 6. Boom Pivot ..................................................................................................... 2 7. Lower Swing Pivot .......................................................................................... 1 8. Stabilizers ....................................................................................................... 2 9. Upper Swing Pivot .......................................................................................... 1

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1

LUBRICATION/FILTERS/FLUIDS

NOTES

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MAINTENANCE/ADJUSTMENTS STEEL TRACK ADJUSTMENTS (If Equipped) Checking The Track Sag

Track Length Adjustment

If the tracks become loose or are too tight, adjustment is required. Use the following procedure to maintain the proper track tension.

Use the following chart to determine the proper track length adjustment based on the length that needs to be removed or added.

1. Check the existing track tension by measuring the track sag.

IMPORTANT: Always wear face protection when adjusting the track length.

1

2

BI97C129

1. STRAIGHT EDGE 2. 25 MM (1 IN) MINIMUM SAG

B. Measure the distance between the lower side straight edge and the top of the trac k pad t o determine the amount of track sag. The minimum amount of track sag is 25 mm (1 in).

ADJUSTMENT CHART Move 1 Hole

=

20.6 mm (.81 in)

Move 2 Hole

=

41.2 mm (1.62 in)

Move 3 Hole

=

61.7 mm (2.43 in)

Move 4 Hole

=

82.6 mm (3.25 in)

Move 5 Hole

=

103.1 mm (4.06 in)

Move 6 Hole

=

123.7 mm (4.87 in)

Move 7 Hole

=

144.3 mm (5.68 in)

Move 8 Hole

=

165.1 mm (6.50 in)

Move 9 Hole

=

185.7 mm (7.31 in)

Move 10 Hole

=

206.2 mm (8.12 in)

Move 11 Hole

=

2266.8 mm (8.93 in)

Move 12 Hole

=

247.7 mm (9.75 in)

1. Center the binder or come-along between the tires.

1

NOTE: Operating with the tracks too tight could result in damage to the tires, track or loader.

NOTE: Always maintain the correct tire pressure when tracks are being used.

C. If the tracks are too tight or too loose adjustment will be necessary. See “Track Length Adjustment”.

BI97C128

1. BINDER

2. Tighten the binder or come-along to relieve the tension in the area where the track link adjustment is to be made.

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A. Place a straight edge between the tires resting on the highest point above each tire.

MAINTENANCE/ADJUSTMENTS 3. Remove the track link bolt.

4. If the track needs to be shortened move the link to the outer holes.

1

2

1 BI97C129

2

1. STRAIGHT EDGE 2. TAKE TRACK SAG MEASUREMENT HERE

1. LENGTHENS TRACK 2. SHORTENS TRACK

8. If the track sag is still not correct r e p e a t s te p s 1 t h r o u g h 7 i n a different location.

5. If the track requires lengthening use the inner holes.

9. Repeat the procedure on opposite side of the machine.

BI97C127

TRIM THIS EDGE

6. Install the track link bolt and tighten to 95 to 114 Nm (70 to 84 ft. lbs.).

7. Remove the binder or come-along and remeasure the track sag.

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the

MAINTENANCE/ADJUSTMENTS

TESTING THE SEAT BAR (Brake and Hydraulic Functions) Test the seat bar and loader/steering controls for correct operation.

When the seat bar is in the UP position, the brake should be engaged preventing forward/rearward movement of the machine and the hydraulic system should be locked out preventing movement of the loader lift arms and bucket.

Lock for Loader and Steering Controls

Late Production Machines: A. Stop the engine.

1. Sit in the operators seat and fasten the seat belt.

B. Check the seat bar plunger switch located in the left rear of the operators cab. Adjust the clearance of the gap between the switch and the seat bar. Or contact your dealer.

2. Start the engine and raise the seat bar to the full UP position.

TRIM THIS EDGE

3. Move the lift arm control to raise or lower the loader lift arms. Also move the steering control levers fore and aft. If the loader lift arms move up and down or the machine will move do the following: Early Production Machines: A. Stop the engine.

B. Check the seat bar magnetic switch located in the left rear of the operators cab. Adjust the gap between the switch contact and th e seat bar. Or co ntact your dealer.

1

GP99F901

1. SEAT BAR PLUNGER SWITCH

Repeat steps 1 through 3.

4. Check the right hand instrument panel to make sure the seat bar lamp comes on when the seat bar is down and goes off when the seat bar is up.

1

BP96N064

1. SEAT BAR MAGNETIC SWITCH

C. Repeat steps 1 through 3.

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MAINTENANCE/ADJUSTMENTS

TESTING THE OPERATORS PRESENCE SWITCH 5. The operators seat presence lamp should go out. After 3 seconds the seat bar lamp should go out.

1. Sit in the operators seat with the seat bar in the down position.

2. Start the engine.

6. With your weight off the operators seat carefully try the loader h yd ra ulic an d ste e rin g co ntr o l levers. They should be inoperative.

3. The operators seat presence lamp in the right hand instrument panel should be illuminated.

4. Carefully lift your weight off the seat.

IMPORTANT: If the operators presence switch does not function as described, contact your Case dealer.

ADJUSTING THE HAND THROTTLE If the hand throttle lever becomes loose or is too stiff, adjustment will be required.

Adjust the hand throttle lever using the following procedure.

TRIM THIS EDGE

1. Loosen the set screw at the rear and toward the gas strut side of the pivot.

2. Adjust the pivot bolt by either tightening or loosening. This will apply pressure or relieve pressure on the friction disc.

3. Tighten the set screw.

2 1 BK98E094

1. SET SCREW 2. GAS STRUT MOUNT

1 BK98E094

1. ADJUSTMENT BOLT

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MAINTENANCE/ADJUSTMENTS

DRIVE CHAINS Checking the Drive Chain Tension Check the tension of the four drive chains after the first 250 hours of operation on a new machine or new chains. Then, check the tension after every 1000 hours of operation.

1. Lower the loader lift arms to the ground. Turn the key switch to OFF and stop the engine.

2. Use a jack or hoist and lift the ma ch ine. Install blocks or a xle stands under the machine.

BP96N061

1

NOTE: The deflection of the chains cannot be measured with accuracy.

5. Move the chain up and down and measure the deflection as close as possible.

BK98E107

1. DRIVE CHAIN INSPECTION COVER

4. Rotate the rear wheel in a rearward direction and hold while you check the deflection of the chain on the slack side.

IMPORTANT: If the deflection is more than 40.0 mm (1.5 inch) total movement for one chain, adjust the deflection of all chains. See Adjusting the Drive Chains on page 170 of this manual.

6. Repeat the procedure for the front wheel while moving the front wheel in a forward direction.

7. Apply sealant between cover and chassis.

gasket,

8. Install the inspection covers.

Tighten the inspection cover bolts to a torque of 125 to 150 Nm (93 to 112 pound-feet).

9. Follow the same procedure for the opposite side of the machine.

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3. Clean the area around both inspection covers and remove.

MAINTENANCE/ADJUSTMENTS

Adjusting the Drive Chain Tension 1. Lower the loader lift arms to the ground and stop the engine.

2. Use a jack or hoist and lift the machine. Install blocks or axle stands under the machine as shown. Raise loader lift arms and engage support strut. Remove the wheels.

3. Clean the area around each axle housing.

1 1

TRIM THIS EDGE

BK98E119

1. AXLE HOUSING

4. Remove the inspection covers.

5. Loosen the axle housing mounting nuts to the axle is free to move forward or rearward.

BP96N063

BP96N062

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MAINTENANCE/ADJUSTMENTS 6. Insert a pry bar against the adjusting spu d an d th e axle housing.

7. Pry against the axle housing until it stops moving. Tighten two nuts to hold the axle housing in place.

BP96N059

10. Repeat the above steps for the remaining drive chains.

BP96N060

8. Reinstall the wheel with two lugnuts, and recheck the chain deflection following the procedure on page 169.

12. Move the control levers all the way forward for five seconds. Stop the engine.

13. Check the deflection of all four drive chains. The drive chains are correctly adjusted if the deflection is 3.0 to 12.0 mm (0.12 to .50 inch).

14. Tighten the axle housing mounting bolts to a torque of 223 to 265 Nm (165 to 195 pound-feet).

15. Apply sealant between cover and chassis.

gasket,

BP96N061

9. When the deflection is correct, 3.0 to 1 2 . 0 mm (0 .1 2 to . 5 0 in c h ) tighten the axle housing mounting nuts to a torque of 7 Nm (5 poundfeet).

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BP96N059

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11. Following adjustment of all drive chains, start the engine and run at low idle.

MAINTENANCE/ADJUSTMENTS 16. Install the inspection covers.

Tighten the inspection cover bolts to a torque of 125 to 150 Nm (93 to 112 pound-feet).

18. Remove the blocks or stands and lower the machine to the floor.

BP96N063

TRIM THIS EDGE

17. Install the four wheels. If the machine is equipped with stamped center wheels, the lug nuts will be tapered type lug nuts.Tighten each lug nut to a torque of 135 to 163 Nm (100 to 120 pound-feet). If the machine is equipped with solid center wheels, the lug nuts will be flange type lug nuts.Tighten each lug nut to a torque of 224 to 265 Nm (165 to 195 pound-feet).

BP96N058

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MAINTENANCE/ADJUSTMENTS

RIDE CONTROL ACCUMULATOR f the ride control accumulator must be replaced for any reason, always follow the instruction on the decal located on the accumulator mounting plate.

Refer to the service manual for complete instructions on testing the accumulator and solenoid.

256318A1

WARNING: The accumulator on this machine contains highly pressurized nitrogen gas. If the accumulator system does not function correctly, replace the accumulator. DO NOT attempt to repair the accumulator, only install a new one. Injury or death can result if you do not follow these instructions.

SA142

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Never disconnect the hydraulic line be tw ee n th e a cc umu lat or an d th e solenoid valves without first discharging all hydraulic pressure from the hydraulic system. Always refer to the accumulator decal located at the rig ht, in th e sa fe ty se ction o f t his manual or the decal located on the accumulator mounting plate.

MAINTENANCE/ADJUSTMENTS

MAINTENANCE OF THE SEAT BELT 1. Check the seat belt for damage each time it is used. Replace all parts that are damaged.

2. Make sure that the mounting bolts of the seat belt are tight after every 500 hours of operation.

3. Keep the seat belt clean. Use only soap and water to wash the seat belt. Dye or other compounds can cause damage to the seat belt.

Torque Specifications For Seat Belt

TRIM THIS EDGE

1

1

1. TIGHTEN TO 52 TO 61 NM (38 TO 45 POUND-FEET)

BP96N179

FAN BELT AND TENSIONER INSPECTION Inspect the fan belt and the belt tensioner after the first 20 hours of operation and every 2000 hours after that.

If the fan belt shows any signs of damage, such as fraying, checking or splitting, it must be replaced. Consult the Service Manual or see your Case dealer for the correct parts and service procedure.

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MAINTENANCE/ADJUSTMENTS

ROLL-OVER PROTECTION STRUCTURE Your machine has a roll-over protective structure (ROPS) which is also certified for falling object protection structure (FOPS). A ROPS/FOPS label is fastened to the structure. The label shows the serial number of the ROPS/FOPS, gross weight, approval, regulation, and model numbers of the machine.

ROPS Label

321-6931

The seat belt is an important part of your ROPS. You must wear the seat belt at all times when you operate the machine.

Before you operate this machine, always make sure that the ROPS and Operators seat belts are correctly installed. See “Seat Belt Maintenance” on page 174.

Maintenance and Inspection of ROPS After the first 20 hours of operation and after every 500 hours of operation, do the following: 1. Check the operators seat and the mounting parts for the seat belt. Tighten the bolts to the correct torque. See page 174. Replace parts that have wear or damage.

2. Check for cracks, rust, or holes in the ROPS and ROPS parts. Age, weather, and accidents can cause damage to the ROPS and ROPS parts. If you have any doubt about the ROPS system, see your Case dealer.

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Seat Belt

MAINTENANCE/ADJUSTMENTS

Damage to the ROPS If the machine has rolled over or the ROPS has been in some other type of accident (such as hitting an overhead object during transport), you must replace the damaged ROPS components to maintain as much protection as you had originally.

After an accident, check the following for damage: A. ROPS canopy and side screens.

B. Operators seat.

C. Seat belt mounting bolts and seat belt.

Before you operate the machine, replace all ROPS components that are damaged.

See the parts catalog or your Case dealer for components that are replaceable.

DO NOT TRY TO WELD OR STRAIGHTEN THE ROPS.

TRIM THIS EDGE

WARNING: Do not modify ROPS in any manner. Unauthorized modifications such as welding, drilling, cutting or adding attachments can weaken the structure and reduce your protection. Replace ROPS if subjected to roll-over or damage. Do not attempt to repair.

SB026

WARNING: If you operate this machine without a ROPS and the machine rolls over, you can be injured or killed. Remove the ROPS only for service or replacement. Do not operate this machine with the ROPS removed.

SA027

WARNING: Adding additional weight (attachments, etc.) to the machine can cause injury or death. Do not exceed the gross weight printed on the ROPS label.

SA028

WARNING: ALWAYS fasten the seat belt and pull the seat bar down before you start the engine. Make sure the buckle for the seat belt is fastened correctly.

SB030

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MAINTENANCE/ADJUSTMENTS

ATTACHMENT MECHANICAL COUPLER Coupler Attachment Fit-Up 1. Mount the attachment to the coupler and engage the locking wedges.

2. Raise the attachment enough to a ll o w me a s u r in g t h e d is ta n c e between the bottom of the coupler and the lower angle bracket of the attachment.

1

9.5 mm (.375 inches)

NOTE: Block the loader arms while the attachment is raised.

2

3. If the measurement is greater than 9.5 mm (.375 inch), see your dealer.

257L93

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1. ATTACHMENT 2. COUPLER

Wedge Adjustment Check and adjust the locking wedges every 500 hours of operation.

1. Move the hand lever to the point where the hand lever goes through the over center position. With the ha n d le ve r in th is p os itio n th e spring should be fully compressed.

If the spring is not fully compressed do the following:

1 2

3

A. Remove the attachment.

4

B. Remove the nut and disassemble the yoke rod from the trunnion.

C. Add washers between trunnion and the spring.

5

the

256L93

1. NUT 3. WASHERS 5. YOKE ROD

D. Assemble the yoke rod and trunnion and replace the nut.

E. Mount the attachment and move the hand lever to the over center position and inspect the spring.

2. TRUNNION 4. SPRING

NOTE: If the hand lever will not move through the over center position, remove washers so that the over center position can be achieved.

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MAINTENANCE/ADJUSTMENTS

THERMOSTART SYSTEM

184579

Method of Operation TRIM THIS EDGE

Turn the key to the START position and crank the engine for 10 seconds. Return the key to the RUN position. Depress and hold the coldstart rocker switch for 20 to 25 seconds. Turn the key to the START position to start the engine.

During the heat cycle, a nichrome wire element heats the fuel control valve in the flamestart device. Differential expansion of the valve components cause the valve to open. When the engine is cranked, the transfer pump fuel pressure causes a small amount of fuel to leak through the valve and flow over the heating element.

The element is hot enough to ignite the fuel and this preheats the incoming air.

After the engine starts, the incoming air cools.

Checking the System 1. Check the electrical connection to the thermostart unit to be sure it is clean (located in the intake manifold).

2. Start the engine while cold, using the thermostart and quickly shut the engine off. If the unit is working correctly, the thermostart unit should be warm.

3. If the thermostart unit also makes a distinctive “pop” as the fuel coming through the thermostart ignites. Check this by listening at the rear of the machine while another person presses the thermostart switch. (The key switch must be in the ON position without actually starting the engine). If there is no “pop” the thermostart is not working and should be replaced.

4. If the thermostart is leaking it will cause black smoke in the exhaust, erratic running and increased fuel consumption. If you suspect this, run the engine for a few minutes and then shut it off. Remove the thermostart unit from the inlet manifold and look for traces of wet fuel.

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MAINTENANCE/ADJUSTMENTS

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THERMOSTART SYSTEM

BS97D234

1. THERMOSTART UNIT

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MAINTENANCE/ADJUSTMENTS

CAB HEATER Early Production Machines The cab heater is located under the cab floor plate. To gain access to the heater you must remove the floor plate.

A

2 1 1

BP96N053

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1. CAB HEATER 2. HEATER FILTER

BP96N052

1. HEATER FILTER

The service interval for the heater filter will be determined by the amount of use and the conditions in which the machine is operated.

To remove the heater filter release the latch and lift up on the filter handle.

Cleaning the Cab Heater Filter To c l e a n t h e f i l t e r c o m p l e t e t h e following procedure.

1. Check the damage.

dirty

element

for

2. Be sure to wear face protection.

Remove the loose dirt with compr essed air, 2 b ar (3 0 psi) maximum. Hold the nozzle at least 25 mm (1 inch) from the element.

3. Mix 30 ml (2 tablespoons or 1 oz) of D140 0 de tergent (Ca se part number A40910) with 7.6 litres (2 gallons) of water, 237 ml (1 cup or 8 oz) for 60 litres (13.2 gallons) of water.

4. Soak the element in the soap solution for 15 to 20 minutes and then shake the element up and down rapidly to loosen as much dirt as possible.

BS99K083

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BS99K085

MAINTENANCE/ADJUSTMENTS 7. Use a light and inspect the element for holes or splits in the pleats.

Check for damage to the metal parts and rubber gaskets.

5. Use a water hose without a nozzle with pressure less than 2.7 bar (40 psi) to flush all the soap from the element.

BS99K086

6. Allow the element to air dry. If you use a dryer, do not exceed 71×C (160×F) and make sure the air is circulating in the dryer.

NOTE: If the element is not to be used for some time, wrap the element with paper for storage.

FRESH AIR INLET SCREENS Early Production Machines Two fresh air inlet screens are located inside the cab.

Cleaning the Fresh Air Inlet Screens

.

To clean the screens, complete the following procedure.

1. Check the dirty screen for damage.

2. Mix 30 ml (2 tablespoons or 1 oz) of D140 0 de tergent (Ca se part number A40910) with 7.6 litres (2 gallons) of water.

1

1 BK98E029

1. FRESH AIR INLET SCREENS

The service interval for the fresh air inlet screens will be determined by the amount of use and the conditions in which the machine is operated.

To remove the screen release the latch and pull straight out on the screen.

3. Soak the screen in the soap solution for 15 to 20 minutes and th en s ha ke th e sc re e n up a n d down rapidly to loosen as much dirt as possible.

4. Be sure to wear face protection.

5. Use a water hose without a nozzle with pressure less than 2.7 bar (40 psi) to flush all the soap from the screen.

6. Allow the screen to air dry.

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BS99K084

MAINTENANCE/ADJUSTMENTS

FIRE EXTINGUISHER Type of Fire Extinguisher

Inspection and Care

It is recommended that you have a fire extinguisher on your machine. This fire extinguisher shown below is available from your Case dealer and can be installed on the machine.

EVERY MONTH: It is recommended that you inspect the fire extinguisher once each month for damage and to in s u r e th a t t h e g a u g e i s w o r k in g correctly.

ON CE EACH YEAR: Have the fire equipment representative inspect the fire extinguisher.

ONCE EVERY 6 YEARS: Have the dry chemical removed and refilled by a fire equipment representative.

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ONCE EVERY 12 YEARS: Have the fire equipment representative hyd rostatica lly te st your fire extinguisher.

B9409008

This dry chemical fire extinguisher (Case part number 549974C91) has a 5 pound capacity and is approved for cl as s A , B, a n d C t yp e fir e s . T h e operating temperature is from -54° to 49° C (-65° to 120° F).

PLASTIC AND RESIN PARTS Avoid using gasoline, paint thinner, etc., when cleaning the windows, consoles, or any plastic or resin parts. Use only water, mild soap, and a soft cloth when you clean these parts.

Using gasoline, thinners, etc., can cause discoloration, cracking, or deformation of the part being cleaned.

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ELECTRICAL SYSTEM ALTERNATOR CHARGING SYSTEM Follow these general rules to prevent damage to the electrical system.

WARNING: Sparks or flame can cause hydrogen gas in a battery to explode. To prevent an explosion, do the following: 1.When you disconnect the battery cables, always disconnect the negative (-) battery cable first.

2.When you connect the battery cables, always connect the negative (-) battery cable last.

3.Do not short circuit the battery posts with metal items.

4.Do not weld, grind or smoke near a battery.

1. DO NOT make a reverse battery connection.

2. When you use an auxiliary battery for starting, connect negative to negative and positive to positive.

3. DO NOT use a battery charging machine to start the machine.

4. Never operate the machine when the ba tter y cables are disconnected.

5. When you do maintenance on the engine, prevent foreign material from entering the alternator.

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84-109

ELECTRICAL SYSTEM

BATTERY SERVICE

WARNING: Before you service a battery, always wear face protection, protective gloves and protective clothing. Battery acid or battery explosion can cause serious injuries.

SA046

WARNING: Battery acid causes severe burns. Batteries contain sulfuric acid. Avoid contact with skin, eyes or clothing. Antidote - EXTERNAL: flush with water. INTERNAL: drink large quantities of water or milk. Follow with milk of magnesia, beaten egg or vegetable oil. Call physician immediately.

EYES: flush with water for 15 minutes and get prompt medical attention.

SB032

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WARNING: Sparks or flame can cause hydrogen gas in a battery to explode. To prevent an explosion, do the following: 1.When you disconnect the battery cables, always disconnect the negative (-) battery cable first.

2.When you connect the battery cables, always connect the negative (-) cable last.

3.Do not short circuit the battery posts with metal items.

4.Do not weld, grind, or smoke near a battery.

SB034

WARNING: When the battery electrolyte is frozen, the battery can explode if, (1) you try to charge the battery, or (2) you try to jump start and run the engine. To prevent the battery electrolyte from freezing, try to keep the battery at full charge. If you do not follow these instructions, you or others in the area can be injured.

SA033

WARNING: Before working on any part of the electrical system, disconnect the battery ground cable. Do not connect cable until all electrical work has been completed. This will prevent shorts or electrical shocks.

M198A

WARNING: DO NOT weld on this machine. (See your dealer for repairs).

Danger of explosion exists which can result in injury or death.

M478

NOTE: The electrical system in this machine is 12 volts.

Do not run the engine with the battery cables disconnected or with the alternator wires disconnected.

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ELECTRICAL SYSTEM

Battery Fluid Level Check the fluid level every 250 hours of operation.

If the fluid level is low, add clean or distilled water to each cell until the fluid level is at the split ring at the bottom of each cell opening.

IMPORTANT: If the temperature is 0° C (32° F) or below and you have added water to the battery, do the following: Connect a battery charger to the battery or run the engine for approximately two hours. This procedure is necessary to mix the water with the electrolyte.

WARNING: Before you service a battery, always wear face protection, protective gloves and protective clothing. Battery acid or battery explosion can cause serious injuries.

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SA046

2

1

BP99N003

1. NEGATIVE BATTERY TERMINAL 2. POSITIVE BATTERY TERMINAL

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ELECTRICAL SYSTEM

Cleaning the Battery Check the battery every 250 hours for dirt, corrosion and damage. Dirt, mixed with electrolyte or moisture on the top of the battery, can cause a discharged condition in the battery. Use one of the following methods to clean the battery.

2. Use baking soda or ammonia and flush the outside of the battery with water. If you do not have Case Battery Saver, use other special cleaners to prevent corrosion on the battery terminals.

1. Use Case Battery Saver, part nu mb er M20 376 . Follow th e instructions on the container. This cleaner does not need water.

3. Spray the battery terminals with battery terminal protector. Do not use grease.

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2

1

BS98H004

1. NEGATIVE BATTERY TERMINAL 2. POSITIVE BATTERY TERMINAL

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ELECTRICAL SYSTEM

WORK LAMPS 1. To replace a bulb, shift the work lamp to one side depressing the spring retainer and lift the opposite side of the work lamp out of the ROPS frame.

4. Use tissue paper to hold the new bulb while installing it into the bulb socket. Grease and oil from your skin will shorten the bulb life.

BP96N050

5. Install the bulb socket in the back of the lamp assembly.

2. Rotate the electrical connector and bulb socket on the back of the lamp assembly 1/4 turn.

6. Install the lamp assembly into the R O P S f r a m e b y in s e r t i n g t h e SPRING CLAMP SIDE FIRST and depressing the spring. The other side will then slide into the ROPS frame.

NOTE: Both the front and rear work lamp bulbs are replaced in the same manner.

BP96N048

3. Remove the bulb from the bulb socket and discard.

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BP96N049

ELECTRICAL SYSTEM

TAIL LAMPS To re p la c e t h e ta il la mp s u s e t h e following procedure.

1. Raise the upper rear access door.

BP96B045

BD01G116

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2. Disconnect the wiring harness from the terminals on the back of the tail lamp assembly.

3. Remove the two screws which secure the lens cover to the lamp assembly.

5. Use tissue paper to hold the new bulb while installing it into the bulb socket. Grease and oil from your skin will shorten the bulb life.

6. Install the lens cover.

7. Install the lamp assembly in the door with the two screws.

8. Lower the rear access door.

BP96N046

4. Remove the lens cover. Remove the bulb and discard.

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ELECTRICAL SYSTEM

FUSES AND RELAYS The fuses protect the electrical circuits.

Switch off the power to a circuit before replacing a fuse. Make sure you install a f u s e o f th e c o r r e c t v a lu e w h e n replacing a fuse.

2 1

The fuses and relays are located in the left console. Use a screwdriver to open the fuse box.

BP96N055

1. FUSE BOX 2. FUSE AND RELAY DECAL

5 1

3

2

14

6

10

7

11

8

12

9

13

4

315955A1

1. STARTER RELAY (12 VOLT, 40A) 3. FUEL RELAY (12 VOLT, 40 A) IF EQUIPPED 5. INTERLOCK SYSTEM RELAY (12 VOLT, 40A) 7. WIPER FUSE (25A) IF EQUIPPED 9. HORN/BACKUP ALARM FUSE (10A)

2. SYSTEM POWER/RELAY (12 VOLT, 40A) FOR FUSE BLOCK 1 4. FLASHER RELAY (12 VOLT) IF EQUIPPED 6. LIGHT FUSE (20A)

8. INTERLOCK SYSTEM FUSE (10A) 10. ACCESSORY POWER SOCKET FUSE (10A) IF EQUIPPED 11. FAN BLOWER/AIR CONDITIONER (20A) IF 12. ROTATING BEACON/HAZARD LIGHTS EQUIPPED (10A) IF EQUIPPED 13. AUXILIARY CONTROLS (10A) 14. SYSTEM POWER (ACCESSORY) RELAY IF EQUIPPED (12 VOLT, 40A) IF EQUIPPED FOR FUSE BLOCK 2

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Fuse Box Decal

ELECTRICAL SYSTEM

NOTES

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STORAGE

WARNING: Batteries produce explosive gases. Keep sparks, flame, and cigarettes away. Ventilate when charging or using in an enclosed space.

Always shield eyes when working near batteries.

SA031

WARNING: Before you service a battery, always wear face protection, protective gloves and protective clothing. Battery acid or battery explosion can cause serious injuries.

SA046

STORAGE PREPARATION

1. Prior to storing wash the machine.

2. Lubricate the machine at all grease fittings.

3. Paint any areas where the paint has been damaged.

4. Move all hydraulic controls to reliev e any pressure in the hydraulic circuits.

5. Drain the fuel tank.

12. Cover the exposed cylinder rods, and valve spools and any other bare metal parts with Case Rust and Corrosion Preventive (Part Number B17510).

13. Charge the battery. Remove the battery from the machine and put the battery on a wooden pallet in a cool dry area. If possible, keep the battery in a bu ilding where the temperature is above freezing 0°C (32°F). Make sure the battery is clean.

6. Put approximately 8 litres (2.1 gallons) of diesel flushing oil in the fuel tank. Run the engine until the exhaust smoke is blue-white.

14. Cover the exhaust outlet.

7. Drain the flushing oil from the fuel tank.

15. Do periodical checks for protection.

Look for corrosion.

8. Put 15 ml (5 oz or one teaspoon) of Shell Oil Company VPI crystals in the fuel tank.

NOTE: Check the battery periodically for the correct electrolyte level. Test the electrolyte with a hydrometer. When the hydrometer reading is near 1.215, charge the battery.

9. Change the engine oil and replace the oil filter.

10. Drain the cooling system. Leave the drain valves open and do not tighten the radiator cap. Put a Do Not Operate tag in the cab.

Chain Compartments

11. Clean or replace the air cleaner elements.

1. Drain and flush compartments.

both

chain

2. Put new oil compartment.

each

chain

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If the machine is to be in storage for more than 90 days, park the machine inside a building. If a building is not available, park the machine in a dry area on planks and cover the machine with a waterproof covering.

STORAGE

STORAGE REMOVAL 1. Fill the fuel tank.

2. Tighten the cooling system drain valves.

3. Put coolant into the engine cooling system.

4. Check the engine oil level.

5. Check the condition of the engine fan belt and replace it if required.

6. Check the hydraulic fluid level.

11. Start the engine and run at idle speed for 2 minutes. Check for leaks around the filters and drain plugs.

12. Stop the engine and check the fluid levels of the engine cooling system and drive chain compartments.

See the Engine Cooling System an d Drive C hain C ompa rtme nt sections for the correct procedure on checking the fluid levels.

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7. Use a petroleum base solvent and remove the Case Rust and Co rro sio n Pr eve ntive fr om th e hydraulic cylinder rods and spools, etc.

8. Install a fully charged battery.

9. Remove air from the engine fuel lines.

10. Prime the turbocharger oil lines with o il u sin g the follo win g procedure: A. Disconnect the electrical connector to the injection pump solenoid. This will prevent the engine from starting.

B. Make sure all persons are clear of the machine. Turn the key switch to START and actuate the starter for about 10 to 15 seconds.

C. Reconnect the wire to injection pump solenoid.

the

IMPORTANT: Before starting the engine, make sure there are no leaks, missing or broken parts.

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SPECIFICATIONS NOTE: All specifications are given according to SAE standards or Recommended Practices where the specification applies.

ENGINE SPECIFICATIONS Make and model....................................................................................Case 4-390 Firing order ................................................................................................. 1-3-4-2 Bore ............................................................................................ 102 mm (4.02 in) Stroke ........................................................................................... 120 mm (4.72 in) Displacement ................................................................... 3.9 L (239 cubic inches) Compression ratio ............................................................................................ 19:1

Engine speeds Full throttle, no load ........................................................................2450 ± 50rpm Rated speed - full load ......................................................................... 2200 rpm Idle speed .................................................................................... 950 ± 100 rpm Valve clearance - engine cold Intake valves ........................................................................ 0.254 mm (0.010 in) Exhaust valves .................................................................... 0.508 mm (0.020 in) Peak Torque ............................................... 243 Nm (179 pound-feet) at 1200 rpm

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Horsepower SAE net .................................................51 kW at 2200 r/min (69 hp at 2200 rpm) SAE gross ..........................................55.9 kW at 2200 r/min (75 hp at 2200 rpm)

SPECIFICATIONS

COOLING SYSTEM Radiator cap ............................................................................. 103 kPa (14.9 psi) Thermostat ........................................................................................ 82°C (180°F) Opening range ......................................................... 83° to 95°C (181° to 203°F) Fully open ...................................................................................... 94°C (202°F)

HYDRAULIC SYSTEM Main relief valve pressure settings for Loader Control Valve with Power Beyond .............................................................................. 20 700 ± 345 kPa, 207± 3.5 bar (3000 ± 50 psi) at 2200 rpm Return Filter Bypass Pressure ......................................... 345 kPa, 3.4 bar (50 psi) Port Relief Pressure Settings A1...................................................................... 19 647 kPa, 196.5 bar (2850 psi) B1...................................................................... 26 200 kPa, 258.5 bar (3800 psi) A2...................................................................... 26 200 kPa, 258.5 bar (3800 psi) B2...................................................................... 21 374 kPa, 210.8 bar (3100 psi)

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Flow Rates Auxiliary Hydraulic Circuit @ rated speed...................... 72.4 litres/min at 102 bars (19 gpm at 1500 psi)

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SPECIFICATIONS

OPERATING WEIGHTS Basic Machine Operating Weight ............................................................... 3039 kg (6700 pounds) Shipping Weight ................................................................. 2734 kg (6025 pounds) NOTE: Operating weight includes full fuel, 75 kg (165 pound) operator, 1854 mm (73 in) short lip dirt bucket, 10 x 16.5 tires and standard equipment. Shipping weight includes 11.3 l (3 gallons) fuel, no bucket and no operator.

Additional Weights for Optional Equipment 1.863 mm (73 in) Short Lip Dirt Bucket .................................. 186 kg (410 pounds) 1.863 mm (73 in) Utility Bucket .............................................. 225 kg (496 pounds) 1.863 mm (73 in) Long Lip Dirt Bucket................................... 251 kg (553 pounds)

D100 Backhoe without bucket and horizontal stabilizers (North America only) ...........................................................514 kg (1135 pounds) D125 Backhoe without bucket and horizontal stabilizers (North America only) .......................................................... 780 kg (1720 pounds) D125 Backhoe without bucket and vertical stabilizers (North America only) ......................................................... 726 kg (1600 pounds) Pallet Fork (North America only) ............................................ 219 kg (483 pounds)

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2.083 mm (82 in) Long Lip Dirt Bucket................................... 269 kg (593 pounds) 2 083 mm (82 in) Light Material Bucket ................................. 265 kg (584 pounds)

SPECIFICATIONS

POWER TRAIN Drive Type ............... Hydrostatic Drive with Single Speed Motor, Single Reduction Drive Pump ................................................................................ Sauer-Sundstrand Type ...................................................................................... Tandem Axial Piston Drive Motor .................................................................................................... Eaton Type ......................................................................................................... Geroter Final Drive ................................................................................ Sprocket and Chain Final Drive Chain Size ......................................................................... ASA 100HS

BRAKES Brake Type (early prod) .................... Pin Lock, Spring Applied, Hydraulic Release Brake Type (late prod) ............................. Disc, Spring Applied, Hydraulic Release

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SPECIFICATIONS

LOADER BUCKETS STRUCK CAPACITIES

SAE HEAPED CAPACITIES

m3 (ft3)

m3 (ft3)

1854 mm (73 in) Short Lip Dirt

0.30 (10.6)

0.39 (13.9)

1854 mm (73 in) Utility

0.51 (17.9)

0.63 (22.4)

TYPE

1854 mm (73 in) Long Lip Dirt

0.36 (12.9)

0.48 (16.8)

2083 mm (82 in) Long Lip Dirt

0.41 (14.5)

0.54 (19.0)

2083 mm (82 in) Light Material

0.74 (26.1)

0.92 (32.5)

MATERIAL WEIGHT kg/m3

lbs/ft3

MATERIAL

kg/m3

lbs/ft3

Alum-Lump.

881

55

Oats

416

26

Pulverized

769

48

Peanuts - Shelled

280

17

Ashes

561-833

35-52

Peas

769

48

Bauxite

1202-1922

75-120

Peat - solid

753

47

Beans

769

48

Phosphate - Granular

1442

90

Charcoal

368

23

Potash

1089

68

Chips

288

18

Potatoes

769

48

Coal

1282

80

Quartz - Granular

1762

110

Coke - Lump - Loose

849-1009

53-63

Rice

769

48

Clay

368-513

23-32

Rye

705

44

Concrete

1378-1778

86-111

Salt - Rock - Solid

2163

135

Copper Ore

1666

104

Sand & Gravel - Dry

1730

108

Corn - Shelled

673

42

2003

125

Cottonseed

401

25

Sand - Foundry

1522

95

Earth - Dry Loam

929-1089

58-68

Shale

1410

88

Wet

Wet

1602-1666

100-104

Slag - Crushed

1121

70

Earth - Sand Gravel

1570

98

Slate

2243

130

Ensilage

577

36

Snow

240-801

15-50

Granite

1490-1778

93-111

Soybeans

743

46 35

Gravel - Dry

1522

95

Sugar Beet Pulp - Wet

561

Wet

1906

119

Sugar - Raw

961

60

Ice - Crushed

593

37

Sulphur - Lumpy

1330

83

Iron Ore

2323

145

Taconite

1714

107

Wheat

769

48

Limestone - Loose Crushed

1538-1602

96-100

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MATERIAL

SPECIFICATIONS

ELECTRICAL SYSTEM SPECIFICATIONS Alternator ...................................................................................... 12 Volt, 65 Amp Battery ........................................................................................................ 12 Volt Starter ............................................................................................. 12 Volt 2.5 kW Fuses Main Power Fuse Block Backup Alarm/*Horn ............................................................................... 10 Amp Interlock System (Brake, Loader Valve), Alternator ................................................................................................ 10 Amp *Wiper ..................................................................................................... 25 Amp Lights ...................................................................................................... 20 Amp Accessory Power Fuse Block *Auxiliary Controls .................................................................................. 10 Amp *Flasher/Rotating Beacon ....................................................................... 10 Amp *Blower ................................................................................................... 20 Amp *Accessory Power Socket....................................................................... 10 Amp

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Circuit Breakers Main Power Relay Feed............................................................................ 40 Amp Accessory Power Relay Feed................................................................... 40 Amp Key Switch Battery Feed........................................................................... 15 Amp Relays Starter .......................................................................................... 12 Volt, 40 Amp System Power for Fuse Block 1................................................... 12 Volt, 40 Amp System Power Accessory for Fuse Block 2 (If Equipped)............ 12 Volt, 40 Amp Interlock System .......................................................................... 12 Volt, 40 Amp Fuel Pull In Coil............................................................................ 12 Volt, 40 Amp Front Work Lamps ..................................................................................... 50 Watt Rear Work Lamps ....................................................................................... 50 Watt * (If Equipped)

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SPECIFICATIONS

SIZE

PLY RATING

PNEUMATIC

TIRE PRESSURE

12 x 16.5

10

YES

414 kPa (60 psi)

Galaxy (Fatfoot Flotation)

33 /15.5 x 16.5

12

YES

410 kPa (60 psi)

Galaxy (Fatfoot)

31.5/13 x 16.5

10

N/A

414 kPa (60 psi)

10 x 31

N/A

YES

414 kPa (60 psi)

10 x 16.5

8

N/A

414 kPa (60 psi)

10 x 31

N/A

NO

N/A

Case TY Solid Traction

33 x 12 - 20

N/A

NO

N/A

Case TY

30 x 10-20-F

N/A

N/A

N/A

Standard - Galaxy (Beefy Baby)

Galaxy (King Kong) L4 Super Servere Mining Galaxy SETCO Solid

Airboss Traction

8.25 x 15

N/A

NO

N/A

Airboss Flotation

12 x 15

N/A

NO

N/A

Airboss

10 x 16.5

N/A

N/A

N/A

Airboss

7.50 x 15

N/A

N/A

N/A

1854 mm (73 in) Short LIp Dirt

1854 mm (73 in) Utility

1854 mm (73 in) Long LIp Dirt

2083 mm (82 in) Long LIp Dirt

2083 mm (82 in) Light Material

BUCKET SELECTION VS. TIRE SELECTION

Galaxy (Beefy Baby)

X

X

X

X

X

Galaxy (Fat Foot)

X

X

X

X

X

Galaxy (King Kong)

X

X

X

X

X

Case TY Non-Pneumatic

X

X

X

X

X

Airboss Industrial

X

X

X

X

X

Airboss Altrakka II (Flotation)

X

X

X

X

X

Case (Grouser) Steel Tracks

NR

NR

NR

X

X

NR - Not Recommended

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TIRE OPTIONS

SPECIFICATIONS

OPERATING DATA AND DIMENSIONS

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A. Dump angle at full height Dirt Bucket ................................................................................................. 40° Llight Material Bucket ................................................................................ 35° B. Dump height, maximum height Short Lip Dirt Bucket ......................................................... 2344 mm (92.3 in) Long Lip Dirt, Heavy Duty Dirt, Utility or Heavy Duty Utility Buckets.................................................................. 2281 mm (89.8 in) Light Material Bucket ......................................................... 2212 mm (87.1 in) C. Dump reach, maximum height Short Lip Dirt Bucket ........................................................... 706 mm (27.8 in) Long Lip Dirt, Heavy Duty Dirt, Utility or Heavy Duty Utility Buckets.................................................................... 813 mm (32.0 in) Light Material Bucket ......................................................... 1029 mm (40.5 in) D. Overall operating height, max.

Short Lip Dirt Bucket ....................................................... 3904 mm (153.7 in) Long Lip Dirt, Heavy Duty Dirt, Utility or Heavy Duty Utility Buckets................................................................ 4013 mm (158.0 in) Light Material Bucket ....................................................... 4204 mm (165.5 in) E. Overall height to top of ROPS (Standard Galaxy) ............... 2045 mm (80.5 in) F. Ground clearance Bottom of Belly Pan ..............................................................280 mm (11.0 in) Bottom of Chain Compartment .............................................. 230 mm (9.1 in) G. Wheel base ..........................................................................1141 mm (44.9 in) H. Overall length without Attachment..................................... 2618 mm (103.1 in) J. Overall length with attachment on ground Short Lip Dirt Bucket ....................................................... 3340 mm (131.5 in) Long Lip Dirt, Heavy Duty Dirt, Utility or Heavy Duty Utility Bucket ................................................................. 3441 mm (135.5 in) Light Material Bucket ....................................................... 3638 mm (143.2 in) K. Clearance circle, front (without bucket) ............................... 1342 mm (52.8 in) L. Clearance circle, front (with Attachment) 1854 mm (73 in) Short Lip Dirt Bucket .............................. 2036 mm (80.2 in) 1854 mm (73 in) Long Lip Dirt or Utility Bucket ................. 2127 mm (83.7 in) 2083 mm (82 in) Long Lip Dirt or Utility Bucket ................. 2179 mm (85.8 in) 2083 mm (82 in) Light Material Bucket.............................. 2356 mm (92.8 in) M. Clearance circle, rear .......................................................... 1552 mm (61.1 in)

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SPECIFICATIONS

S

A

D C P R B

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E

U

T FV W

G H J

BS98E112

K

L

M

O

N

Q

BT97B194

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SPECIFICATIONS

OPERATING DATA AND DIMENSIONS

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N. Tread width with Standard Galaxy (Beefy Baby) tires (12 x 16.5) ........ 1517 mm (59.7 in) with Galaxy Fatfoot Flotation tires (33/15.5 x 16.5) ........... 1638 mm (64.5 in) with Galaxy King Kong tires (10 x 31) ............................... 1517 mm (59.7 in) with SETCO Non-Pneumatic (10 x 31).............................. 1544 mm (60.8 in) with Case TY Non-Pneumatic (33 x 12 - 20) ..................... 1603 mm (63.1 in) with Airboss Traction tires (8.25 x 15) ............................... 1460 mm (57.5 in) with Airboss Flotation (12 x 15) ......................................... 1536 mm (60.5 in) O. Overall width with Standard Galaxy (Beefy Baby) tires (12 x 16.5) ........ 1829 mm (72.0 in) with Galaxy Fatfoot Flotation tires (33/15.5 x 16.5) ........... 2032 mm (80.0 in) with Galaxy King Kong tires (10 x 31) ............................... 1829 mm (72.0 in) with SETCO Non-Pneumatic (10 x 31).............................. 1798 mm (70.8 in) with Case TY Non-Pneumatic (33 x 12 - 20) ..................... 1894 mm (74.6 in) with Airboss Traction tires (8.25 x 15) ............................... 1772 mm (69.8 in) with Airboss Flotation (12 x 15) ......................................... 1828 mm (72.0 in) P. Height of bucket pivot pin .................................................. 3061 mm (120.5 in) Q. Bucket width Dirt (Short Lip) ................................................................... 1854 mm (73.0 in) Dirt (Long Lip).................................................................... 1854 mm (73.0 in) Utility (Heavy Duty Dirt w/extension) ................................. 1854 mm (73.0 in) Dirt (Long Lip and Heavy Duty) ......................................... 2083 mm (82.0 in) Utility (Standard and Heavy Duty Dirt w/extension) .......... 2083 mm (82.0 in) Light Material ..................................................................... 2083 mm (82.0 in) R. Height to bucket bottom with bucket level and loader arm fully raised ...................................................... 2832 mm (111.5 in) S. Maximum rollback with attachment at full height Dirt and Utility Bucket ................................................................................ 94° Light Material Bucket ................................................................................. 97° T. Maximum rollback with attachment on ground Dirt and Utility Bucket ................................................................................ 27° Light Material Bucket ................................................................................. 30° U. Rear departure angle................................................................................... 28° V. Curb Clearance ..................................................................... 272 mm (10.7 in) W. Rear overhang ....................................................................... 972 mm (38.3 in) Lift capacity to full height .................................................. 1996 kg (4400 pounds) Rated operating load - ISO 5998/SAE J818 ....................... 998 kg (2200 pounds) Tipping load........................................................................ 1996 kg (4400 pounds) Travel speed, forward and reverse (high range) ........0 to 11.3 km/h (0 to 7.0 mph)

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SPECIFICATIONS

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E

U

T FV W

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BT97B194

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L

M

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BT97B194

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SPECIFICATIONS

PALLET FORK WITH BRICK GUARD (North America Only) Maximum width of forks (centerlines).................................. 1104 mm (43.5 inches) Minimum width of forks (centerlines)....................................101.6 mm (4.0 inches) Length of fork ......................................................................1070 mm (42.1 inches) Overall length of attachment ...............................................1364 mm (53.7 inches) Height of forks with brickguard............................................ 1117 mm (44.0 inches) Fork cross section ................................................ 45 x 101mm (1.75 x 4.0 inches) Rated operating load 610 mm (24 inches) load center ........................................ 624 kg (1375 pounds) Rated tipping load 610 mm (24 inches) load center ...................................... 1248 kg (2750 pounds) Roll back angle at ground level .......................................................................... 21°

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SPECIFICATIONS

D125 BACKHOE SPECIFICATION (North America Only)

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F C

A

B911375J

A. Digging radius - from swing pivot.......................................... 3573 mm (141 in) B. Digging depth - maximum..................................................... 2769 mm (109 in) Digging depth - 610 mm (2 ft) level bottom...................... 2743 mm (107.99 in) Digging depth - 2438 mm (8 ft) level bottom........................... 2263 mm (89 in) C. Load height at 64° boom angle ............................................... 1671 mm (66 in) D. Load reach at 64° boom angle................................................... 1574 m (62 in) Swing arc ................................................................................................... 175° Bucket rotation ........................................................................................... 174° Distance between vertical stabilizers Operating position .........................................................1378 mm (54 inches) Transport position ..........................................................1378 mm (54 inches) Distance between horizontal stabilizers Operating position .......................................................3165 mm (125 inches) Transport position ..........................................................1603 mm (63 inches) E. Overall height - maximum..................................................... 3571 mm (141 in) F. Overall height - machine in transport position ........................ 2360 mm (93 in) Digging Force Bucket .......................................................................................3032 Kg (6670 lb) Dipper ........................................................................................1468 Kg (3230lb) Maximum lift capacity with 610 mm (24 in) bucket - SAE 31 and 49 Boom.............................................................................................409 Kg (900 lb) Dipper at 64° boom angle ...........................................................909 Kg (2000 lb) 205

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B

SPECIFICATIONS

NOTES

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INDEX AES Automatic Engine Shutdown System (AES) .................................. 49 After Delivery Check ......................... 3 Air Filter Cleaning .................................... 145 Primary (Outer) ......................... 143 Secondary (Inner) ..................... 144 Air Filter System ............................ 141 Air Inlet Screens ............................ 181 Air Removal, Fuel System ............. 154 Alternator Charging System .......... 183 Anti-Vandal Lockout ...................... 117 Attachment Coupler ...................... 100 Attachment Installation .................. 100 Attachment Mechanical Coupler ... 177 Attachment Removal ..................... 102 Automatic Engine Shutdown System Automatic Initiation of Engine Shutdown ........................... 54 Display of Stored Information ...... 56 Display Panel .............................. 52 Resetting the Parameter Stored Information ......................... 57 Selecting Display Pararmeter ..... 54 Setting the Service Interval Reminder ............................ 54 Auxiliary Electrical Switches ............ 85 Auxiliary Hydraulic Attachment Controls ................. 72

B Backhoe Controls ..................................... 109 Digging ...................................... 112 Digging Safety ........................... 110 Hydraulic Power ........................ 108 Mounting ................................... 106 Object Lifting ............................. 114 Removal .................................... 107 Transporting .............................. 113 Backhoe Controls ............................ 75 Backhoe Operation ....................... 105

Battery Cleaning ............................ 186 Battery Fluid Level ........................ 185 Battery Service .............................. 184 Before Operation Safety ............ 13, 14 Bi-Directional Bucket Self Leveling . 86 Blower Fan Switch (Deluxe Cab Heater) ................. 79 Brake Button ............................. 61, 62 Brake Release System .................... 93 Brake Specification ....................... 196 Bucket Installation ......................... 100 Bucket Removal ............................ 102 Burn Prevention Safety ................... 18

C Cab (Deluxe) Heater Controls ......... 79 Cab Door Latches ........................... 81 Cab Heater .................................... 180 Filter .......................................... 180 Case Hydraulic Attachment Coupler ................ 103 Cold Weather Operation ................. 96 Components, Machine ...................... 7 Control Lever Left Hand .............................. 61, 62 Right Hand ............................ 63, 64 Controls ........................................... 79 Auxiliary Hydraulic Attachment ... 72 Backhoe ...................................... 75 Bi-Directional Bucket Self-Leveling ........... 86 Foot Heater ................................. 78 Heater, Cab (Deluxe) .................. 79 High Flow System ....................... 74 Loader ................................... 68, 69 Operator Seat ....................... 76, 77 Rotating Beacon ......................... 85 Throttle ........................................ 70 Travel/Steering ...................... 66, 67 Coolant Solution ............................ 146 Coolant Temperature Warning Lamp .......................... 58 Cooling System Specification ........ 194 Cooling System, Cleaning ............. 150

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A

INDEX Couplers Case Hydraulic Attachment .......103 High Flow Hydraulic .....................74

D D125 Backhoe Specification ..........205 D125 Backhoe, Grease Fittings .....163 Decals Backhoe .......................................33 Safety ...........................................25 Dimensions, Operating ..........200, 202 Disabled Machine, Moving ...............93 Drive Chain Compartment ..............161 Drive Chain Oil Change .................162 Drive Chain Oil Level .....................161 Drive Chain Tension, Adjusting ......170 Drive Chain Tension, Checking ......169 Dust Cup ........................................142 Dust Valve ......................................142

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Fuel (In-Line), Replacement ..... 154 Fuel, Replacement .................... 153 Fire Extinguisher ..................... 43, 182 Fire Prevention Safety ............... 18, 19 Fluids and Lubricants .................... 129 Foot Heater ..................................... 78 Front of Machine ............................... 4 Front Work Lamps Switch ......... 48, 51 Fuel Conditioner ............................ 152 Fuel Filter (In-Line) Replacement .. 154 Fuel Filter Replacement ................ 153 Fuel Gauge ..................................... 58 Fuel Specifications, Diesel ............ 152 Fuel Storage .................................. 151 Fuel System, Air Removal ............. 154 Fuel System, Diesel ...................... 151 Fuel System, Water Removal ....... 155 Fuel Tank ...................................... 152 Fuses ............................................ 189

E

G

Electrical System Specifications ....198 Emergency Exit ................................42 Engine Air Filter Warning Lamp .......59 Engine Coolant Reservoir ..............148 Engine Cooling System ..................146 Engine Hourmeter ..........................127 Engine Lubrication .........................136 Engine Lubrication System ............138 Engine Oil ......................................136 Change ......................................139 Filter Replacement .....................139 Level ..........................................138 Engine Oil Pressure Warning Lamp .58 Engine Serial Number ........................5 Engine Shutdown System Automatic .....................................49 Engine Specifications .....................193 Environment ...................................129 Explosion Prevention Safety ......18, 19

Grease Fittings Attachment Coupler Latch Handle .................... 135 Attachment Coupler Latch Pin .. 135 Bucket Pivots ............................ 134 D125 Backhoe .......................... 163 Loader Lift Arm ......................... 134

F Failure in Operation Safety ..............17 Fan Belt Inspection ........................174 Filter Cab Heater ................................180 Engine Oil, Replacement ...........139

H Hand Signals ................................... 35 Forklift ......................................... 39 Hand Throttle Adjustment ............. 168 Heat Temperature Control Switch ... 79 Heater (Deluxe Cab) ....................... 79 High Flow Hydraulic Systems ....... 115 High Flow System Controls ............. 74 Horn Button ..................................... 64 Hot Weather Operation ................... 97 Hourmeter ....................................... 60 Hydraulic Bypass ............................ 71 Hydraulic Cooler Cleaning ............ 147 Hydraulic Filter Checking the Condition ............. 158 Replacing .................................. 159 Hydraulic Oil Change ..................................... 160

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INDEX

I Inspection, Daily .............................. 87 Instrument Panel Left Hand ........................ 58, 59, 60 Right Hand .......... 46, 47, 48, 49, 51 Right Hand ( For Machines Equipped With Automatic Engine Shutdown System) ............. 50, 52, 54, 56

J Job Site Operation .......................... 97

K Key Switch Run ....................................... 47, 50 Start ...................................... 47, 50 Stop ....................................... 47, 50 System Power ....................... 47, 50

L Lamps Tail ............................................ 188 Work .......................................... 187 Left-Hand Side of Machine ................ 4 Lift Hooks ........................................ 31 Lifting the Machine .......................... 95 Loader ............................................. 86 Loader Bucket Serial Number ........... 6 Loader Bucket Specifications ........ 197 Loader Controls Foot ............................................. 69 Hand ........................................... 68 Loader Lift Arm Lock Pin Disengaging ................................ 22 Engaging ..................................... 21 Loader Operation ............................ 98

Lubricants and Fluids .................... 129 Lubrication Chart ................... 130, 131 Optional Attachments ................ 131

M Machine Components ....................... 7 Machine Operation .......................... 91 Machine Operation Safety ......... 15, 16 Maintenance Chart ................ 130, 131 Optional Attachments ................ 131 Maintenance Lubrication Schedule 127 Maintenance Safety ........................ 20 Maintenance Schedule .................. 128 Optional Attachments ................ 131 Material Weight Specification ........ 197

O Oil Engine ....................................... 136 Temperature ............................. 136 Viscosity .................................... 136 Oil Change Drive Chain ............................... 162 Oil Level Drive Chain ............................... 161 Operating Data ...................... 200, 202 Operating Dimensions ........... 200, 202 Operating Weight Specifications ... 195 Operation Backhoe .................................... 105 Cold Weather .............................. 96 Hot Weather ................................ 97 Job Site ....................................... 97 Loader ......................................... 98 Operator Presence Switch .............. 24 Operator Restraint System Operator Presence Switch .......... 24 Seat Bar ...................................... 24 Seat Belt ..................................... 23 Operators Compartment Tilting ........................................ 124 Operators Compatment Lowering ................................... 126 Operators Manual Warning Lamp ... 60 Operators Presence Switch, Testing .................................... 168

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Fill ............................................. 157 Level ......................................... 156 Hydraulic Oil Filter Warning Lamp .. 59 Hydraulic System .......................... 156 Hydraulic System Specification ..... 194 Hydraulic System Temperature Warning Lamp .......................... 59 Hydrostatic Oil Filter Warning Lamp 59 Hydrostatic Pump Serial Number ...... 6

INDEX Operators Seat Deluxe ....................................76, 77 Optional Equipment Specification ..195

P Pallet Fork with Brick Guard ...........204 Parking Brake Lamp ........................59 Parking the Machine Safety .............17 Personal Safety Rules Message ......12 Plastic and Resin Parts ..................182 Power Train Specification ..............196 Product Identification Number ............5

R

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Radiator Coolant Level ..................149 Rear Access Door ..........................133 Rear of Machine .................................4 Rear Work Lamps Switch ...........48, 51 Relays ............................................189 Ride Control .............................64, 116 Accumulator ...............................173 Right Hand Instrument Panel ...........46 Right Hand Instument Panel ( For Machines Equipped With Automatic Engine Shutdown System) ..49, 51 Right-Hand Side of Machine ..............4 Roll-Over Protection Structure .......175 Damage .....................................176 Inspection ..................................175 Label ..........................................175 Maintenance ..............................175 ROPS Position Switch .....................24 ROPS Serial Number .........................5 Rotating Beacon Controls ................85 Run-In Period ...................................88

S Safety Backhoe Digging ........................110 Before Operation ...................13, 14 Burn Prevention ...........................18 Decals ..........................................25 Explosion Prevention .............18, 19 Failure in Operation .....................17 Fire Prevention ......................18, 19 Machine Operation ................15, 16 Maintenance ................................20

Parking the Machine ................... 17 Tire .............................................. 18 Utility ........................................... 11 Wheel .......................................... 18 Safety Features ................................. 9 Safety Message .............................. 10 Safety/Decals/Hand Signals Personal Safety .......................... 12 Seat Bar .......................................... 24 Seat Bar, Testing .......................... 167 Seat Belt .......................................... 23 Maintenance ............................. 174 Torque Specifications ............... 174 Seat Belt Warning Lamp ................. 60 Serial Number Engine ........................................... 5 Hydrostatic Pump ......................... 6 Loader Bucket ............................... 6 ROPS ............................................ 5 Starter ........................................... 6 Service Specifications Air Filter .................................... 141 Diesel Fuel ................................ 151 Drive Chain ............................... 161 Engine ....................................... 138 Engine Cooling ......................... 146 Hydraulic System ...................... 156 Specification Engine ....................................... 193 Loader Bucket ........................... 197 Specifications Brakes ....................................... 196 Cooling System ......................... 194 D125 Backhoe .......................... 205 Electrical System ...................... 198 Hydraulic System ...................... 194 Material Weight ......................... 197 Operating Weight ...................... 195 Optional Equipment .................. 195 Power Train .............................. 196 Tire Options .............................. 199 Starter Serial Number ....................... 6 Starting the Engine .......................... 87 Steel Track Adjustments ............... 165 Storage Preparation ............................... 191

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INDEX

W Warning Lamp Air Filter Restriction ................... 141 Coolant Temperature .................. 58 Engine Air Filter .......................... 59 Engine Oil Pressure .................... 58 Hydraulic Oil Filter ....................... 59 Hydraulic System Temperature .. 59 Hydrostatic Oil Filter .................... 59 Operators Manual ....................... 60 Seat Belt ..................................... 60 Voltage ........................................ 59 Water Removal, Fuel System ........ 155 Wheel Nuts .................................... 121 Wheel Safety ................................... 18 Work Lamps .................................. 187

T Tail Lamps ..................................... 188 Thermostart Switch ................... 48, 51 Thermostart System ...................... 178 Throttle Controls Foot ............................................. 70 Hand ........................................... 70 Tie Downs ....................................... 32 Tire Inflating ..................................... 120 Pressure .................................... 120 Tire Option Specification ............... 199 Tire Safety ....................................... 18 To The Owner ................................... 1 Track Length, Adjustment ............. 165 Track Sag, Checking ..................... 165 Transporting the Machine ............... 92 Travel/Steering Controls ........... 66, 67 Turn Signal ................................ 48, 51

U Utility Safety .................................... 11

V Valves Heater Coolant Shut Off .............. 79 Voltage Warning Lamp .................... 59 211

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Removal .................................... 192 Switches Auxiliary Electrical ....................... 85 Blower Fan (Deluxe Cab Heater) 79 Front Auxiliary Electric (If Equipped) ....................... 64 Front Work Lamps ................ 48, 51 Heat Temperature Control .......... 79 Rear Work Lamps ................. 48, 51 Thermostart ........................... 48, 51 Turn Signal (If Equipped) ............ 64 System Normal Lamps Operator Presence ................ 46, 49 Seat Bar ................................ 46, 49 System Power ....................... 46, 49 Systemgard Lubrication Analysis Program .................................. 137 Systems Normal Lamp .................... 60

INDEX

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AFTER DELIVERY CHECK AFTER FIRST 100 HOURS OF OPERATION OF NEW MACHINE

Owners Name: Address: Dealers Name: Address: Hourmeter Indication:

Machine Model Number: Machine Product Identification Number (P.I.N.): ENGINE

HYDRAULIC SYSTEM

Check the engine oil level.

Check for leaks.

Check air cleaner.

Tighten all hose clamps.

Check the reservoir oil level.

COOLING SYSTEM Tighten all hose clamps.

GENERAL

Check the coolant level of radiator and coolant reservoir.

Check the control levers for correct operation.

SAFETY

Check for leaks.

Check the safety and information decals.

Drain water and sediment from the fuel tanks.

Check the torque of ROPS and seat belt mounting bolts.

ELECTRICAL SYSTEM Check operation of starter, alternator, and instruments.

Make sure the Operator’s Manual and Safety Manual are in the Manual Storage Box.

Check operation of all lamps.

Test the seat bar.

Test the operator presence switch.

LUBRICATION

ROPS lock switch.

Lubricate all pivot points.

Check oil level of final drives.

Check transmission oil level.

DEALER: Make sure the owner and/or operator understands all the safety and information decals, the service information, and the service procedures in this manual.

Mechanic Signature: Dealer Signature: Owner Signature: Dealer Copy

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FUEL SYSTEM

Check the operation of the brakes.

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AFTER DELIVERY CHECK AFTER FIRST 100 HOURS OF OPERATION OF NEW MACHINE

Owners Name: Address: Dealers Name: Address: Hourmeter Indication:

Machine Model Number: Machine Product Identification Number (P.I.N.): ENGINE

HYDRAULIC SYSTEM

Check the engine oil level.

Check for leaks.

Check air cleaner.

Tighten all hose clamps.

Check the reservoir oil level.

COOLING SYSTEM Tighten all hose clamps.

GENERAL

Check the coolant level of radiator and coolant reservoir.

Check the control levers for correct operation.

SAFETY

Check for leaks.

Check the safety and information decals.

Drain water and sediment from the fuel tanks.

Check the torque of ROPS and seat belt mounting bolts.

ELECTRICAL SYSTEM Check operation of starter, alternator, and instruments.

Make sure the Operator’s Manual and Safety Manual are in the Manual Storage Box.

Check operation of all lamps.

Test the seat bar.

Test the operator presence switch.

LUBRICATION

ROPS lock switch.

Lubricate all pivot points.

Check oil level of final drives.

Check transmission oil level.

DEALER: Make sure the owner and/or operator understands all the safety and information decals, the service information, and the service procedures in this manual.

Mechanic Signature: Dealer Signature: Owner Signature: Owner Copy

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FUEL SYSTEM

Check the operation of the brakes.

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