Case 721E 821E TIER 3 WHEEL LOADER OPERATOR’S MANUAL- PDF DOWNLOAD

OPERATOR’S MANUAL

WHEEL LOADER 721E 821E TIER 3

87479861 NA Replaces 87364251 NA

Issued 03-2008

521E 621E 721E 821E 921E Wheel Loader Joystick Steering System

Operator’s Manual Supplement to Operator’s Manuals 87479803, 87583968, 87479861, 87480042

Print No. 84227623 ©2010 CNH America LLC. All Rights Reserved.

Case is a registered trademark of CNH America LLC.

English 04/10 Replaces 84186924, 84186927, 84186930

JOYSTICK STEERING 521E 621E 721E 821E 921E

WHEEL LOADER OPERATOR’S MANUAL SUPPLEMENT TO OPERATOR’S MANUALS 87479803, 87538968, 87479861, 87480042 Part Number: 84227623

CASE TECHNICAL MANUALS Manuals are available from your Dealer for the operation, service, and repair of your machine. For prompt convenient service, contact your Dealer for assistance in obtaining the manuals for your machine.

Your Dealer can expedite your order for Operator’s Manuals, Parts Catalogs, Service Manuals, and Maintenance records.

Always give the Machine Name, Model, and P.I.N. (Product Identification Number) or S.N. (Serial Number) of your machine so your Dealer can provide the correct manuals for your machine.

NOTE: CNH America LLC reserves the right to make improvements in design or changes in specifications at any time without incurring any obligation to install them on units previously sold.

THIS SAFETY ALERT SYMBOL INDICATES IMPORTANT SAFETY MESSAGES IN THIS MANUAL. WHEN YOU SEE THIS SYMBOL, CAREFULLY READ THE MESSAGE THAT FOLLOWS AND BE ALERT TO THE POSSIBILITY OF DEATH OR SERIOUS INJURY M171D

Safety Decals on this machine use the words Danger, Warning, or Caution, ●

DANGER: Indicates an immediate hazardous situation that, if not avoided, will result in death or serious injury. The color associated with Danger is RED. Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury. The color associated with Warning is ORANGE. Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices. The color associated with Caution is YELLOW.

Safety Decals on this machine are ISO two panel Pictorial, decals are defined as follows: The first panel indicates the nature of the hazard.

The second panel indicates the appropriate avoidance of the hazard.

Background color is YELLOW Prohibition symbols such as

and

STOP

if used, are RED.

IMPROPER OPERATION OF THIS MACHINE CAN CAUSE DEATH OR SERIOUS INJURY. BEFORE USING THIS MACHINE, MAKE CERTAIN THAT EVERY OPERATOR: Is instructed in safe and proper use of the machine.

Reads and understands the Manual(s) pertaining to the machine.

Reads and understands ALL Safety Decals on the machine.

Clears the area of other persons.

Learns and practices safe use of machine controls in a safe, clear area before operating this machine on a job site.

It is your responsibility to observe pertinent laws and regulations and follow CNH America LLC instructions on machine operation and maintenance.

WARNING_01_NA

CALIFORNIA PROPOSITION 65 WARNING Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.

Battery post, terminals and related accessories contain lead and lead compounds.

Wash hands after handling.

Copyright © 2010 CNH America LLC All Rights Reserved

RAC 84227623NA Issued April 2010 Case is a registered trademark of CNH America LLC

INDEX CHAPTER 1 GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 CHAPTER 2 SAFETY RULES AND DECALS Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 CHAPTER 3 INSTRUMENTS AND COMMANDS Joystick Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 Joystick Steering Armrest Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 Front console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 Activation of the Joystick Steering Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 Left armrest commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 Joystick Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 LCD Multi-function Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 Navigating Through the LCD Multi-function Display Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7 Options Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8 F-N-R SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11 Kick-Down Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11 Joystick Steering Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12 CHAPTER 4 ELECTRICAL SYSTEM Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 CHAPTER 5 INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

I

NOTES

II

CHAPTER 1 - GENERAL INFORMATION

Chapter 1 GENERAL INFORMATION The Joystick steering system allows the wheel loader to be operated using hand controls on the operator seat armrest. It brings steering capabilities to the operator’s fingertips. Use joystick steering for short cycle, repetitive, high-production load and carry operations to reduce operator fatigue and increase operating efficiency.

This manual is an important supplement to the Operator’s Manual and has been written to supply you with all the necessary information related to the safe use and operation of the Joystick Steering System (JSS).

The information related to general safety, run-in period, operation, and maintenance is available in the operator’s manual suppled with this machine. Read both the operator’s manual and supplements carefully.

DO NOT use this machine for any application or purpose other than as described in the operator’s manual, this supplement, decals or any other product safety information provided with the machine. These materials define the machine’s intended use. If the loader is to be used in an application that involves special attachments or equipment, such as forestry, etc., consult an authorized dealer. Consult an authorized dealer on changes, additions or modifications that can be required for this machine to comply with various country regulations and safety requirements.

Use in any other way is considered contrary to the machine’s intended use. The manufacturer accepts no liability for any damage or injury resulting from unauthorized modifications and/or misuse of this machine and attachments. These risks will be borne solely by the user.

This Operators Manual is to be stored in the manual compartment equipped on this machine. Make certain this manual is complete and in good condition. Contact your dealer to obtain additional manuals or for any further information or assistance about your machine.

Do not operate or permit anyone to operate or service this machine until you or the other persons have read and understand the safety, operation, and maintenance instructions in this manual. Use only trained operators who have demonstrated the ability to operate and service this machine correctly and safely.

Before permitting a new operator on this machine, make certain: The operator has received the necessary training to operate the machine correctly and safely.

The operator has read and understands the instructions given in this manual and the Operator’s Manual.

The operator possesses a valid local vehicle permit and/or other applicable local age work permits.

Your dealer is at your disposal for any further information. Always give the machine name, model, and product identification number (P.I.N) when contacting your dealer for parts or information.

NOTICE: The information in this manual is provided on the basis of information that was available at the time the manual was written. Settings, procedures, part numbers, software and other items can change. These changes can affect the service that is given to the machine. Ensure that you have complete and current information from your dealer before you start any machine operation. All data given in this manual is subject to production variations.

1-1

CHAPTER 1 - GENERAL INFORMATION WHEEL LOADER RIGHT, LEFT, FRONT AND REAR SIDES.

1

BD06F071

Figure 1

OPERATOR MANUAL SUPPLEMENT STORAGE COMPARTMENT To access the operator manual storage area located on the back of the operator’s seat, release the latch on top of the seat and open the compartment.

READ THIS SUPPLEMENT COMPLETELY and make cer tain you understand the controls. All equipment has a limit. Make sure you understand the speed, brakes, steering, stability and load characteristics of this machine before you start to operate.

3

4

Always keep this manual, the operator’s manual, and the safety manual inside the wheel loader. Contact your dealer to obtain additional copies of the manuals.

2 521E3M018

1.

2.

3.

4.

Figure 2

FRONT SIDE REAR SIDE LEFT SIDE RIGHT SIDE

The wheel loader right, left, front, and rear sides refer to the sides as seen by the operator sitting on the driver’s seat.

1-2

CHAPTER 2 - SAFETY MEASURES AND LABELS

Chapter 2 SAFETY RULES AND DECALS INDEX SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

2-1

CHAPTER 2 - SAFETY MEASURES AND LABELS

NOTES

2-2

CHAPTER 2 - SAFETY MEASURES AND LABELS

SAFETY RULES For all safety rules, refer to the Operator’s Manual supplied with this manual.

WARNING This safety alert symbol indicates important safety messages in this manual. When you see this symbol, carefully read the message that follows and be alert to the possibility of death or serious injury.

M171C

WARNING Use caution when moving about in the operator’s compartment when joystick steering is active. An inadvertent movement against the joystick steering control could cause the machine to turn or move abruptly. Failure to comply could result in machine damage, death or serious injury.

M1347

WARNING Do not use joystick steering when traveling on a public road or highway. The left arm rest must be raised and in a locked position. Failure to comply could result in machine damage, death or serious injury.

M136

WARNING If hydraulic pilots are disengaged, the joystick steering still remains active. Always disengage joystick steering when not in use. Failure to comply could result in machine damage, death, or serious injury.

M1348

WARNING Do not use joystick steering when loading or unloading the machine from a truck or trailer. Always use the primary steering when loading or unloading the machine from transport. Failure to comply could result in machine damage, death, or serious injury.

M1345

WARNING Be cautious when turning with joystick steering. Abrupt movements of the joystick control to the left or right could cause the machine to turn more sharply than acceptable. Take necessary precautions. Do not use the joystick for primary steering. It is intended for short repetitive operations. Failure to comply could result in machine damage, death, or serious injury.

M1336

WARNING Do not use joy stick steering if operating at speeds over 20 km/h (12.4 mph). Always use the primary steering wheel at higher speeds for optimum control of the machine. Failure to comply could result in machine damage, death or serious injury.

M1349

WARNING Check all controls and safety devices in a safe, open area before starting work. Failure to comply could result in machine damage, death or serious injury.

CE-NA000

2-3

CHAPTER 2 - SAFETY MEASURES AND LABELS

DECALS WARNING Make sure that the decals are perfectly legible, clean them regularly and replace decals that are destroyed, lost, painted over or no longer legible with new ones. When parts bearing decals are replaced, be sure to put new decals on each new part. Failure to comply can result in machine damage, injury, or death.

CE-NA000

NOTICE: When you clean the decals, use only a cloth, water and soap. Do not use solvents, gasoline, etc.

This chapter only covers decals relating to safety and machine operation and servicing. For information on all decals for the machine, consult your authorized dealer.

W190M015/84128349

Figure 1

Informational decal for joystick steering (optional) - Do not use joystick steering when roading a machine.

North American and ISO decal number - 84128349

2-4

CHAPTER 3 - INSTRUMENTS AND COMMANDS

Chapter 3 INSTRUMENTS AND COMMANDS INDEX JOYSTICK STEERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 Joystick Steering Armrest Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 FRONT CONSOLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 Activation of the Joystick Steering Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 LEFT ARMREST COMMANDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 Joystick Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 LCD Multi-function Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 Navigating Through the LCD Multi-function Display Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7 Options Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8 F-N-R SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11 Kick-Down Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11 Joystick Steering Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

3-1

CHAPTER 3 - INSTRUMENTS AND COMMANDS

NOTE

3-2

CHAPTER 3 - INSTRUMENTS AND COMMANDS

JOYSTICK STEERING JOYSTICK STEERING ARMREST ADJUSTMENT The left arm rest equipped with optional joystick steering controls can be adjusted for operator comfort.

1

WARNING Never make seat or steering adjustments while the machine is in motion. Make sure all adjustments are made prior to operating the machine. Failure to comply could result in death or serious injury.

M1365

Figure 2

BD08N046

To lock the arm in the raised safety position, raise the arm to its vertical position. To block the armrest, raise the red pivot (1).

Press the pivot (1) and insert it into detent (2).

2 3 1 1 Figure 1

BD08N045

To adjust the height of the armrest, loosen knob (1).

Lower or raise the armrest to the desired position, then retighten the knob.

To adjust the arm rest forward or backward, loosen knob (2), then move the armrest back or forward until it reaches the desired position.

Retighten the knob once the adjustment is complete.

For tilt adjustment, loosen knob (3), then tilt the armrest to the desired position. Retighten the knob once the adjustment is complete.

2 Figure 3

BD08N047

Lower pivot (1).

LOCKING ARM REST IN RAISED SAFETY POSITION

1 WARNING Do not use joystick steering when traveling on a public road or highway. The left arm rest must be raised and in a locked position. Use the primary steering wheel if travel on a public road or highway is required. Failure to comply could result in machine damage, death or serious injury.

BD08N048

Figure 4

To unlock the armrest, pull the pivot (1) outward, then lower.

M136

3-3

CHAPTER 3 - INSTRUMENTS AND COMMANDS

FRONT CONSOLE ACTIVATION OF THE JOYSTICK STEERING COMMAND

F

To activate the Joystick Steering function, press the switch (1) on the front console.

3 1 C

B

N

A

R Figure 7

W190M024

Figure 5

521E-4R003

The switch (1) has three positions: The center position (A) of switch (1) is the neutral position.

4

Pressing the left side of the switch (B), activates the Joystick Steering command function. The LED on the LCD multifunction display indicates that the Joystick Steering command is activated.

Pressing the right side of the switch deactivates the Joystick Steering function.

(C)

521E-4R003

Figure 8

Before activating Joystick Steering:

• • • • 2

BS10C006

Figure 6

The joystick control lamp (2) will illuminate when the joystick control is activated and the joystick control lever on the left hand arm rest will now function.

3-4

Stop the wheel loader.

Lower the left armrest in the horizontal position.

Shift gear (3) in neutral position.

Disable the equipment blocking switch (4).

CHAPTER 3 - INSTRUMENTS AND COMMANDS

LEFT ARMREST COMMANDS JOYSTICK STEERING

The joystick steering switch is located above the console. To activate joystick steering, make certain the machine is in neutral with the brake engaged.

Push on the left side of the switch. When joystick steering is in use, the steering wheel will be in a stationary position and all steering is accomplished with the joystick steering control only.

1

The joystick steering icon will illuminate indicating machine travel is operated with the joystick. To return the steering wheel to operation, stop the machine in neutral, engage the brake, and push on the right side of the switch.

Figure 9

BS10C005

NOTICE: The function of the steering wheel always has priority over the joystick steering.

The joystick steering control lever allows the loader to be operated using hand controls located on the left operator seat armrest. It allows for steering capabilities at the operator’s fingertips. Moving the lever right or left steers the machine in the right or left direction. When the Joystick is released, the lever will return to the neutral position automatically. The machine will remain in the last direction chosen. Forward and reverse are accomplished with the F-N-R switch.

Use the joystick steering controls for short cycle, repetitive high production load and carry operations to reduce operator fatigue and increase operating efficiency.

WARNING Check all controls and safety devices in a safe, open area before starting work. Failure to comply could result in machine damage, serious injury or death.

M1088

3-5

CHAPTER 3 - INSTRUMENTS AND COMMANDS LCD MULTI-FUNCTION DISPLAY

In the example shown, the machine hours are displayed. Machine hours will always be displayed briefly on start up. After the machine is started, the display will change to show engine RPM’s. When the machine is moving, this area will change to show speed or RPM’s. The operator can make a preference selection, programming the screen to show MPH, km/h, or RPM’s.

Figure 10

BD06F097-01

LCD MULTI-FUNCTION DISPLAY

The LCD Multi-Function Display (liquid crystal display) is located at the center of the dashboard.

On start up, the console indicator lamps will momentarily flash. The LCD Multi-Display will flash the machine model. The initial standard driving screen will then appear. Once operator preferences are set, the screen will reflect those selections.

NOTICE: Upon initial startup, the operator can push the return/escape key, and the language selection screen will appear immediately. This allows the operator to make a language selection without having to use an unknown language to scroll through to preferences.

2. Zone Two: The center of the display is dedicated to transmission signals. The example above shows the transmission control lever in neutral (N), the gear numerically (4th), and the automatic transmission mode (A).

Fault codes will be displayed in Zone 2. As an example this section may list transmission fault codes. If the transmission is not operating correctly the display may show: 3. C - Substitute clutch

• L - Limp home • S - Transmission shutdown • U - Transmission control unit shutdown 4. Zone Three: The lower section of the LCD display is divided in two sections. The left hand section indicates if the gearbox is clutched or unclutched. It also indicates the power mode Max/Std/Auto/Eco. The right hand section (B) displays the clock.

Time can be set in either 12 or 24 hour increments.

1

2 C 3 A

Figure 11

BD06F185-01

TYPICAL LCD MULTI-FUNCTION DISPLAY

Information will be displayed in three zones on the LCD, as directed by the operator or machine. In most situations the operator or technician will be given specific information prompts to follow if conditions are not correct.

1. Zone One: The top section of the LCD display will show the machine hours, speed, or RPM’s.

The display is controlled by machine technology and geared toward operator preferences. The screen shown above is the default screen.

3-6

Figure 12

BD06F185A

B

JOYSTICK STEERING MODE (OPTIONAL)

The lower left hand section (C) will indicate if joystick steering is enabled. Use joystick steering for short cycle, repetitive high production load and carry operations in a clear work area. Turn the joystick steering switch off when not in continual use.

CHAPTER 3 - INSTRUMENTS AND COMMANDS NAVIGATING THROUGH THE LCD MULTI-FUNCTION DISPLAY SCREENS

A

Follow any screen prompts when given and use the confirm key to enter the selection. Use the escape key (A) to return to the main menu. This will lock the chosen selection into memory.

C

All functions can be accessed in the same basic manner.

A. Escape key: Use this key to exit and return to the driving screen. This key can be used anytime to start over and begin again or to exit a field. It can also be used to electronically check fault codes.

B. Enter/Confirm key: Use this key to confirm selections: After selections have been highlighted, use the enter/confirm key to confirm selections.

B

D Figure 13

BD06F186-01

KEY PAD

The key pad is located on the console just below the steering wheel. Use this key pad to move from one screen to another, choose various selections, monitor the machine functions, and retrieve information.

C. Up arrow key: Use this key to scroll up to selections.

D. Down arrow key: Use this key to scroll down to selections.

NOTICE: Arrows on the screen will indicate if selections are up or down from the current selection.

All selections made with the computerized technology of the LCD screen are essentially programmed in the same manner.

When using the screen, use the arrow keys (C and D) to scroll to the desired selection, highlight the selection and press the confirm/enter key (B).

3-7

CHAPTER 3 - INSTRUMENTS AND COMMANDS USING THE ARROW KEYS At any time during operation or with the key switch on, the operator may scroll through three information screens and two trip screens by using the arrow keys. These five screens are in a circular loop and may be accessed by pressing the up or down key. For complete instructions for using the multifunction display, see your Operator’s Manual.

NOTICE: Pressing the escape key will return the LCD back to the normal driving screen. In order to lock the changes into memory, the operator must press the confirm key, then use the escape key to return to the main screen. Turning the machine off will also lock the settings into memory.

BD06F180

Figure 16

JOYSTICK STEERING ENABLED (OPTIONAL) When joystick steering has been enabled, joystick steering will be indicated on the LCD screen. Use joystick steering for repetitive, high production operations such as truck loading, etc. Joystick steering is not intended for primary steering use.

BD06F188-01

Figure 14

From the driving screen, push the down arrow, as shown.

BD06F180-01

Figure 15

OPTIONS MENU Use the arrow keys to choose the options menu.

Press the confirm key, and the options sub-menu will appear. The options menu will allow the operator to choose options for the fan, grid heater, etc.

3-8

CHAPTER 3 - INSTRUMENTS AND COMMANDS JOYSTICK STEERING SPEED SELECT

SPEED LEVELS 1. Slow 2. Standard 3. Fast NOTICE: When first becoming accustomed to joystick steering, operate the machine in a lower speed range in a clear open area.

WARNING

BD06F180

Figure 17

To select the speed most suitable for the operation being performed when using joystick steering, highlight the Joystick Speed Select at the preference screen and press the confirm key.

Choose the speed from a one to three range: slow (1), standard (2), or fast (3) using the arrow keys.

After the desired speed has been selected, press the confirm key again to lock in the speed selection.

Do not use joystick steering if operating at speeds over 20 km/h (12.4 mph). Always use the primary steering wheel at higher speeds for optimum control of the machine. Failure to comply could result in machine damage, death or serious injury.

M1349

The higher the range selected, the more responsive steering capabilities of the machine become.

Always set the speed to suit the operator, operating conditions, and work to be performed. As the operator becomes more familiar with joystick steering, a higher steering speed may be desired.

3-9

CHAPTER 3 - INSTRUMENTS AND COMMANDS Left Turn: Move the lever gradually to the left. An abrupt movement to the left will cause the machine to turn sharply to the left. Be sure to move the lever in a careful, gradual shift.

Right Turn: Move the lever gradually to the right. An abrupt movement to the right will cause the machine to turn sharply to the right. Be sure to move the lever in a careful, gradual shift.

WARNING

BD106F193

Figure 18 M1349

STEERING WITH THE JOYSTICK CONTROL The machine will travel in the direction the lever is moved. When the lever is released, it will return to the neutral, center position.

Use caution when turning the machine, as the machine can turn sharply if the joystick steering lever is used abruptly. When executing a turn, move the lever gradually in the direction of the desired turn.

Steering can be returned instantly to standard steering if the steering wheel is moved from its stationary position.

Before moving the machine in any reverse direction, you must confirm that the area is clear of personnel and/or other objects and equipment. Failure to comply could result in machine damage, serious injury or death.

CE-NA000

Reverse Right: With the transmission in reverse, move the lever gradually to the right for a right reverse turn. An abrupt movement to the right reverse will cause the machine to turn sharply to the right. Be sure to move the lever in a careful, gradual shift.

Reverse Left: With the transmission in reverse, move the lever gradually to the left for a left reverse turn. An abrupt movement to the left reverse will cause the machine to turn sharply to the left. Be sure to move the lever in a careful, gradual shift.

The steering speed of the wheel loader is the same in both directions and will increase gradually with the position of the joystick.

WARNING

W170M017

Figure 19

The joystick steering lever moves on an angle of 20° in either direction with a tolerance of ± 5°. This prevents unintentional operation either by erratic movement of the wheel loader or by unintended movement of the driver.

3-10

Be cautious when turning with joystick steering.

Abrupt movements of the joystick to the left or right could cause the machine to turn more sharply than acceptable. Take necessary precautions. Do not use the joystick for primary steering. It is intended for short repetitive operations. Failure to comply could result in machine damage, death or serious injury.

M1336

The lift arm and bucket control lever will operate as it would with conventional steering. Practice with the joystick steering in a clear area unobstructed by people and other equipment.

CHAPTER 3 - INSTRUMENTS AND COMMANDS F-N-R SWITCH

KICK-DOWN SWITCH

A 1 B 2

C

BS10C001

Figure 20

1. F-N-R SWITCH

A. Forward B. Neutral C. Reverse An F-N-R (forward-neutral-reverse) switch is located on the left arm rest as a convenience feature when using the joystick steering option.

The features and functions of the switch are identical to the standard F-N-R switch. This FNR switch is only active when the joystick steering has been activated.

To actuate the armrest F-N-R switch the following conditions MUST be met:

Figure 21

BS10C001

2. KICK DOWN SWITCH

The kick down switch is used to shift down through the gears in single steps. Each time the switch is pressed, the transmission will shift down one gear range until first gear is reached. Once the kick down switch has been pressed down, the transmission maximum gear allowed is lowered. It will return to the automatic mode when the transmission control lever gear changes, or the transmission control lever is moved to NEUTRAL and then to FORWARD or to REVERSE. When the Automatic Mode has been chosen by the operator, the Automatic Mode indicator will be shown in the multi-function display.

1. The machine must be stopped.

2. The engine must be running.

3. The armrest F-N-R switch must be in neutral.

4. The standard transmission control lever must be in neutral.

5. The parking brake must be released.

NOTICE: The gearshift lever located on the steering column always has priority.

WARNING Do not use joystick steering if operating at speeds over 20 km/h (12.4 mph). This limit depends on the actual ground conditions in which it operates.

Always use the primary steering wheel at higher speeds for optimum control of the machine. Failure to comply could result in machine damage, death or serious injury.

M1349

3-11

CHAPTER 3 - INSTRUMENTS AND COMMANDS JOYSTICK STEERING FAULT CODES Should a problem occur with operation of the joystick steering system, the LCD display will indicate a fault code and a buzzer will sound. The failure fault code message will be displayed in the upper section of the LCD. The fault codes listed below may require service by an authorized dealer.

If you doubt your ability to correct a problem, contact your dealer for service.

Figure 22

BD08N44-01

MESSAGE

ITEM

ITEM

MESSAGE

1

JSS Failure Armrest Switch

15

JSS Pilot Pressure Switch Short to Ground

2

JSS Activation Button Failure

16

JSS Pilot Pressure is Low

3

JSS Power Supply Failure

17

JSS Failure on LS Pressure Switch

4

JSS Power Supply Failure Active

18

JSS Joystick Failure Neutral Switch/Power Supply

5

JSS Relays Grd Failure

19

JSS Error in Ground Connection

6

JSS Activation Switch Short to Battery

20

JSS CAN communication failed

7

JSS Activation Switch failure

21

JSS CAN communication failed

8

JSS Error JSC

22

JSS Deactivated

9

JSS Signal Input Error JSC

23

JSS Release Activation Button

10

JSS Signal Output Error JSC

24

JSS Deactivated (Soft Beep)

11

JSS Valve Failure Power Supply

25

JSS Lower armrest before activating JSS

12

JSS Valve Alarm

26

JSS Move Shifter to Neutral

13

JSS Valve Alarm Open Circuit

27

JSS Unlock Pilot control

14

JSS Pilot Pressure is High

3-12

CHAPTER 4 - ELECTRICAL

Chapter 4 ELECTRICAL SYSTEM INDEX Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

4-1

CHAPTER 4 - ELECTRICAL

NOTES

4-2

CHAPTER 4 - ELECTRICAL

FUSES AND RELAYS

2

BS10C002

Figure 1

To access the fuse and relay compartment, open the door at the right side of the wheel loader.

BS10C004

1

Figure 3

1. Joystick steering control module 2. 10 ampere fuse Turn the wheel loader off. Make certain the ignition key is in the OFF position before replacing any fuse or relay.

Always replace a fuse with one of the same amperage. The fuse amperage is printed on the fuse.

BS10C003

Figure 2

Unscrew the knob and open the cover panel.

4-3

CHAPTER 4 - ELECTRICAL

NOTE

4-4

CHAPTER 5 - INDEX ANALYTICAL

Chapter 5

INDEX D Decals .............................................................................. 2-4 Joystick Steering fault codes .......................................... 3-12

F F-N-R switch on the left armrest ..................................... 3-11 Front console ................................................................... 3-4 Fuses ............................................................................... 4-3

G General information .......................................................... 1-1

J Joystick Steering armrest adjustment ............................... 3-3 Joystick Steering command .............................................. 3-5 Joystick Steering command activation .............................. 3-4

K Kick-Down push button................................................... 3-11

L Left armrest commands .................................................... 3-5

M Multifunction LCD display ................................................. 3-6

R Relays .............................................................................. 4-3

S Safety rules ...................................................................... 2-3 Steering speed selection .................................................. 3-9 Storage compartment for the supplement to the Operator manual .............................................................. 1-4

5-1

CHAPTER 5 - INDEX ANALYTICAL

5-2