Case 621XS Wheel Loader Operator's Manual 90408337 - PDF DOWNLOAD

621XS Wheel Loader

OPERATOR’S MANUAL

Part number 90408337 1st edition English July 2020

Contents 1 GENERAL INFORMATION NOTE TO THE OWNER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Read the operator's manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 Product identification (Sides of the machine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 Product overview – (Machine Components) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7 Part identification – (Identification plates) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9 Safety rules – (Ecology and the environment) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12 Consumables - Biodiesel fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13 International symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15 Service instructions (Availability and access to the parts catalog) . . . . . . . . . . . . . . . . . . . . . . . . 1-17

2 SAFETY INFORMATION Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Safety rules (Signal word definitions) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Safety rules (Personnel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Operating precautions (Starting the machine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8 Operating precautions (Machine operation) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 Safty Precautions (Weld works) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14 Safety precautions – Fuel handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16 Fire and explosion prevention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17 General safety and precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19 Safety (Utility lines) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20 Safty Precautions (Machine transport) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21 Operating precautions (Stopping the machine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22 Safty Precautions – (Machine service) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23 Roll Over Protection Structure (ROPS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-31 Seat belt precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-33 Wheels and tires – (Safety precautions) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34 Safety Decals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-36 Hand signals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-50

3 CONTROLS AND INSTRUMENTS OPERATOR'S SEAT Operator seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Shoulder belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Doors and windows. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Instrument cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-1 3-2 3-3 3-4

FORWARD CONTROLS Instrument cluster – (Steering column) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7 Instrument cluster – (Front panel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12 Transmission controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16 Park brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17 Service brakes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18 Throttle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18

RIGHT-HAND SIDE CONTROLS Control levers – (Arm and bucket) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19 Heating, ventilation or air-conditioning control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20

OVERHEAD CONTROLS Cab roof controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24

EXTERIOR CONTROLS Electrical (Master switch) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27 Telematics (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28

4 OPERATING INSTRUCTIONS COMMISSIONING THE UNIT Run-in period of a new machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Before starting the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

STARTING THE UNIT Starting the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 Machine operation (In cold environments) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 Machine operation (In hot environments) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

PARKING THE UNIT Stopping the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

5 TRANSPORT OPERATIONS SHIPPING TRANSPORT Machine transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 Travelling on public roads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

RECOVERY TRANSPORT Tow procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7

6 WORKING OPERATIONS GENERAL INFORMATION Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Load trucks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Levelling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-1 6-2 6-6 6-7

7 MAINTENANCE GENERAL INFORMATION Maintenance and adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 Part identification (Security lock, transport and service) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7 Part identification (Access doors, filling locations, and filters) . . . . . . . . . . . . . . . . . . . . . . . . . 7-8 Basic instructions (Daily inspection) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14 Fuel system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15 Engine lubrication system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18 Engine coolant system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19 Engine air filter system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-21 Hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23 Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-24 Front axle / Rear axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-25 Wheels and tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26 Releasing pressure in the hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-27 Machine operation – in harsh environments (Corrosion protection) . . . . . . . . . . . . . . . . . . 7-28

MAINTENANCE CHART Maintenance chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-30

As required Engine air filter (Replacement) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cab (Checking) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air conditioner (Checking) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air conditioner (Compressor seal lubrication) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Bucket teeth (Replacement) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-32 7-34 7-35 7-36 7-37

When the warning lamp lights Warning lights (Check) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-38

Every 10 hours Engine oil (Checking the level) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine coolant (Check the engine coolant level) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air filter dust valve (Verification and cleaning) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Transmission fluid (Checking the level) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hydraulic fluid (Checking the level) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air conditioner compressor belt – (Initial tension check) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Lubrication points. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-39 7-41 7-43 7-44 7-46 7-47 7-48

Every 50 hours Pre-fuel filter (Draining) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tires – (Pressure and calibration check) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Wheels (Verification of the nut torque) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Front axle – Rear axle (Check and cleaning of the breathers) . . . . . . . . . . . . . . . . . . . . . . .

Lubrication points. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-52 7-54 7-56 7-57 7-58

Initial 100 hours Hydraulic fluid filter (Replacement in initial period) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-60 Transmission fluid and filter (Replacement in initial period) . . . . . . . . . . . . . . . . . . . . . . . . . . 7-60 Front and rear axles oil (Change in initial period) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-60

Every 250 hours Engine air filter restriction sensor (Checking) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air conditioner compressor belt (Checking) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Alternator drive belt (Belt check) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cab air recirculation filter (Verification and cleaning) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cab air filter (Verification and cleaning) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-61 7-64 7-65 7-67 7-68

Every 500 Hours Engine oil and filter (Replacement) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pre-fuel filter (Replacement) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fuel Filters (Replacement) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fuel reservoir (Draining) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air intake lines (Verification of the hoses) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hydraulic fluid filter (Replacement) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Front and rear axles oil (Checking the level) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-70 7-72 7-73 7-75 7-76 7-78 7-80

Every 1000 hours Cab air filter (Replacement) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Transmission fluid and filter (Replacement) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hydraulic fluid and filter (Replacement) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air conditioning compressor belt (Replacement) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Front and rear axles oil (Changing) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-81 7-83 7-86 7-88 7-90

EVERY 1500 HOURS Alternator drive belt (Replacing the belt) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-92

EVERY 2000 HOURS Fuel injectors (Calibration) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-93

Every 2500 hours Engine valves clearance (Checking clearance and adjustment) . . . . . . . . . . . . . . . . . . . . . 7-94

EVERY 4000 HOURS Engine coolant (Draining and cleaning the system and changing the engine coolant) 7-95

Electrical Batteries (Checking) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-98 Starting with auxiliary batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-101

Work lights – (Bulb replacement) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-104 Fuses and relays (Replacement) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-106

Storage Preparation for storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-108 Removing from storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-111

8 SPECIFICATIONS Lubrication, Filters and Fluids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 General specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3 Overall dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7 Operating weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10 Standard torque data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11 Material weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-15

9 ACCESSORIES Fire extinguisher (if equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1

1 - GENERAL INFORMATION

1 - GENERAL INFORMATION###_1_### NOTE TO THE OWNER Introduction This manual has been developed as a guide for the safe and proper use of the machine, as well as for its maintenance.

Always follow the recommendations in this manual to ensure the best performance, cost-effective operation and long service life of your machine. The manual is in sections. For a list of sections, see the table of contents. Refer to the index at the back of this manual for locating specific items about your machine.

This manual contains all of the information related to daily maintenance, periodic maintenance, correct use and procedures for safe operation and maintenance of the machine. Some maintenance services require technical skills and appropriate tools for execution. Allow only trained technicians to perform such maintenance services on the machine.

The recommendations in this manual also allow you to prevent the most common causes of accidents that might occur during work or maintenance operations of the machine. If you are in any doubt, consult your Authorized CASE CONSTRUCTION Dealer.

Read and fully understand all of the instructions and warnings in this manual before you start the engine or operate the machine. Pay special attention to the instructions related to safety, operation and maintenance to avoid unnecessary risks or injuries when you use or perform maintenance operations on the machine. Do not operate this machine or perform maintenance work if you have not had appropriate training. Have all operators read this manual carefully.

The information in this manual is provided on the basis of information that was available at the time the manual was written. Settings, procedures, part numbers, software and other items can change. These changes can affect the maintenance performed on the machine. Make sure that your Authorized CASE CONSTRUCTION Dealer has provided complete and current information before you start to operate any machine.

Do NOT remove this manual from the machine. It should be stored and kept in the appropriate compartment. Make sure this manual is complete and in good condition. Contact an Authorized CASE CONSTRUCTION Dealer if you need additional manuals or manuals in other languages. Always keep the manual in its compartment.

Your machine was designed and manufactured in accordance with the strictest quality standards. It complies with the current safety regulations. Never use the machine for applications that are not included in this manual. Modifications made without authorization could result in serious or fatal accidents. Anyone making such unauthorized modifications shall be accountable for the consequences. The engine and fuel system of the machine are designed and manufactured in accordance with government emissions regulations. Tampering by dealers, customers and operators is strictly prohibited by law. Failure to comply with this recommendation could result in government fines, rework costs, voided warranty, lawsuits, and possible confiscation of the machine until it is returned to its original design.

Technical assistance to the engine and repairs must be done by a certified technician only.

Your Authorized CASE CONSTRUCTION Dealer will provide assistance with technicians specially trained and able to use the best methods in carrying out maintenance and repair services on your machine, using genuine CASE CONSTRUCTION-approved parts.

The dealer can also provide additional information, as well as after-sales service that involves the acquisition of genuine parts, quality assurance and total reliability.

For additional information, see your Authorized CASE CONSTRUCTION Dealer.

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1 - GENERAL INFORMATION

Basic information

COIL16CEX0179FA

1

Your loader was designed for heavy work conditions. Your loader stands out for its sturdiness, large load capacity, and ease of operation. Your loader has a spacious cab, with ROPS/FOPS certification. Your loader provides broad visibility and more comfort for the operator, with air conditioning, heating, and simple, smooth controls.

The turbocharged engine offers high torque, high performance, reliability, and easy, low-cost maintenance, in addition to excellent fuel economy.

The transmission is a Powershift-type transmission, which converts power from the engine into maximum productivity.

The transmission allows smooth gear changes with a single gear selector. There are four forward gears and three reverse gears. These gears can be selected manually or through the “Auto” system. This system is activated on the front panel, in accordance with the work to be done, and generates fuel economy and greater efficiency. The “Decluth” system also ensures economy. The system is enabled when you activate the brake pedal. The system automatically disables the transmission traction. This causes all of the power generated by the engine to be used by the hydraulic system and produces faster cycles with fuel economy.

The hydraulically actuated braking system is accurate, efficient, and reliable. The system offers total safety in the most diverse operating conditions. The disk brakes are in an oil bath, fully sealed, and free of contamination. To ensure safety, the system has independent circuits for each shaft. Nitrogen accumulators allow the operator to brake the machine if the engine stops.

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1 - GENERAL INFORMATION

Intended use Do NOT use your loader for operations other than those specified and which are not described in this manual, to prevent serious harm to people or damage to the machine. The manufacturer and your dealer are not responsible for damages caused by improper use. With standard equipment and authorized implements, your loader designed for excavation and earth movement operations. These include land leveling, truck loading, and material re-handling (described in this manual). If you want to use the loader for a purpose that requires special implements or equipment, see your authorized CASE CONSTRUCTION dealer.

NOTICE: This machine is not intended to lift other objects or transport loads at high speeds. DO NOT use this machine for any application or purpose other than those described in this manual, the decals, or other product safety information provided with the machine. These materials define the machine's intended use.

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1 - GENERAL INFORMATION

Read the operator's manual Important information • Each machine is supplied with a copy of this manual.

• This manual has been developed as a guide for the safe and proper use of the machine, as well as for its maintenance. Always follow the recommendations in this manual to ensure the best performance, cost-effective operation and long service life of your machine.

• The manual is in sections. For a list of sections, see the table of contents. Refer to the index at the back of this manual for locating specific items about your machine.

• The "SAFETY INFORMATION" chapter contains important information about safety at the time of maintenance, adjustments and safe operation of the machine, and also contains information about the use of safety messages found throughout this manual.

• The "MAINTENANCE" chapter contains important information about lubrication, cleaning work, maintenance and adjustments of the machine.

• The "SPECIFICATIONS" chapter contains important information about weights, dimensions, torques, and general specifications of the machine.

• The remaining chapters provide operating instructions for the machine, its controls, instruments, and accessories, and information about transport, storage and operation of the machine.

• READ THIS MANUAL COMPLETELY and make sure that you have learned how to operate the machine and its controls correctly and safely. It is your responsibility to read and understand the operator's manual and other provided information before you start to operate the machine. This information includes the speed, brakes, steering, stability and load characteristics of the machine.

• Do not operate this machine or perform maintenance work if you have not had appropriate training. Read and fully understand all the instructions and warnings in this manual. Have all operators read this manual carefully.

• If you follow the basic safety procedures and precautions, you can avoid most accidents that relate to machine inspection and maintenance services.

• Always see the Operator's Manual when you have doubts about any operating procedure of the machine. Read and understand all the safety warnings contained in this manual and all the safety decals on the machine. Correctly follow the maintenance procedures. See your Authorized CASE CONSTRUCTION Dealer if you have any doubts.

• DO NOT remove this manual from the machine. Make sure this manual is complete and in good condition. Contact an Authorized CASE CONSTRUCTION Dealer if you need additional manuals or manuals in other languages.

Always keep the manual in the cab, so that the operator can consult the manual at any time.

• Your machine is compliant with current safety regulations, but the safety information in this manual does not replace safety rules, insurance requirements, and federal, state or local laws. Make sure that your machine has all the appropriate and certified equipment in accordance with these government codes or laws. Consult an Authorized CASE CONSTRUCTION Dealer about changes to your machine.

• CASE CONSTRUCTION reserves the right to improve designs and change specifications at any time, without obligation to install them on previously sold units. The specifications, descriptions, and illustrative materials here correctly reflect the data known on the publication date, but may vary by region and are subject to change without notice. Therefore, all content in this publication is subject to production variations. These variations can affect the maintenance that you perform on the machine. Make sure that your Authorized CASE CONSTRUCTION Dealer has provided complete and current information before you start to operate any machine.

• The illustrations may include optional equipment and attachments and may not include all standard equipment.

• Dimensions and weights in this manual are only approximate.

• Additional safety messages are used in the text of the manual to show specific safety hazards. Pay attention.

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1 - GENERAL INFORMATION

NOTICE: The safety messages in this manual are intended to illustrate the basic safety procedures of the machine.

However, it is impossible for these safety messages to cover all dangerous situations you may encounter. If you have any doubts, consult your direct supervisor prior to operating or performing any maintenance service on the machine.

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1 - GENERAL INFORMATION

Product identification (Sides of the machine) Left-hand side, right-hand side, front, and rear NOTE: In this manual, the terms "left-hand side" and "right-hand side" indicate the sides of the machine as seen from the operator's seat.

12DX16WEL0000FA

1.

2.

3.

4.

Left Hand Side Right–hand side Front Trailing

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1 - GENERAL INFORMATION

Product overview – (Machine Components)

COIL16CEX0180FA

1.

2.

3.

4.

5.

6.

7.

8.

Cab door Handrail Steps Bucket Bucket cylinder Cab ROPS Engine hood Battery access

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1 - GENERAL INFORMATION

COIL16CEX0175FA

9. Cab air filter access 10. Loader lifting arm

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1 - GENERAL INFORMATION

Part identification – (Identification plates) Model, serial number, and year of manufacture When you order parts or obtain information or technical assistance, tell your dealer the serial number and type of the machine or implements.

Write the following information in the spaces on the tag: the type, serial number and year of manufacture of your machine, implements, and the serial numbers of the different hydraulic and mechanical components.

48091239_B

1

BRCE12WLCNH0034

2

COIL16WEL0195AB

3

Machine identification This plate is located on the front frame of the machine, between the fender and the front work lights.

Motor This plate is located on the engine distribution gear housing, seen from the right-hand rear access cover.

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Transmission This plate is located on the transmission housing.

1-10

COIL13WEL0344AA

4

COIL13WEL0382AA

5

1 - GENERAL INFORMATION

Axles This plate is located on the central part of the axles.

1-11

COIL13WEL0345AA

6

COIL13WEL0336AA

7

COIL13WEL0337AA

8

1 - GENERAL INFORMATION

Safety rules – (Ecology and the environment) NOTE: Soil, air and water are vital factors of life in general. Disposing of waste improperly represents a danger for the environment.

Some recommendations must be followed: • Obtain information about the correct methods to recycle or dispose of waste from local authorities, collection centers or your dealer.

• Do not dispose of waste onto the ground, into drains, or in water beds.

• Do not fill reservoirs using cans or inappropriate pressurized fluid delivery systems, as they may cause considerable spillage.

• Use sealed containers when draining the fluids.

NOTE: Do not use containers for food or beverages which may induce ingestion.

• The air conditioning system is under pressure, and contains gases that should not be released into the atmosphere.

• Do not disconnect or remove any component from the pressure line of the air conditioning system.

NOTE: If you need repairs to the air conditioning system, contact an Authorized CASE CONSTRUCTION Dealer.

• Immediately repair any leaks or defects in the machine’s engine cooling system and hydraulic system.

• In general, avoid skin contact with all fuels, oils, fluids, acids, solvents, etc.

NOTE: Most contain substances that can be harmful to your health.

• Avoid spills when draining fluid.

NOTE: Store them safely until they can be disposed of properly in compliance with local legislation.

• Protect hoses and pipes during welding works, because the sparks generated during the welding work can damage them, allowing the fluid to leak.

Mandatory recycling The battery is essentially composed of lead plates and sulfuric acid solution.

Because the battery contains heavy metals such as lead, resolution 401 / 2008 of CONAMA (mandatory requirement in Brazil) determines that all used batteries must be returned to the battery dealer at the time of replacement.

NOTE: Points of sale are obliged to accept the return of your used battery, and to store it in a suitable place and return it to the manufacturer for recycling.

Do not dispose of the battery in the garbage.

CUIL13TRO0091AA

NOTE: Improper disposal of batteries can contaminate the soil, groundwater and waterways. Consumption of contaminated water can cause serious health risks.

Contact of the acid solution with the skin or eyes can cause serious injury and blindness.

In case of accidental contact with the eyes or skin, immediately wash with running water and seek emergency medical care.

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Consumables - Biodiesel fuel Introduction Fatty acid methyl ester (FAME) fuel, called biodiesel fuel in this section, is a family of fuels derived from vegetable oils treated with methyl esters.

There are two main types: rapeseed methyl ester (RME) and soybean methyl ester (SME). RME is a blend of rapeseed and sunflower methyl ester, and is the preferred type in Europe. SME is the preferred type in the United States.

Diesel engines can be run with pure biodiesel fuel or a blend of standard diesel fuel and biodiesel fuel: • B5: indicates the blend of 5% biodiesel and 95% diesel fuels.

• B20: indicates the blend of 20% biodiesel and 80% diesel fuels.

• B100: indicates pure biodiesel, or 100% biodiesel fuel.

NOTE: Check on the biodiesel decal which blend is suitable for your machine.

Biodiesel fuel is a renewable alternative fuel source. Its use and development is promoted worldwide, especially in Europe and in the United States. Biodiesel has several positive features: • Biodiesel fuel adds lubricity to the fuel, which is beneficial in many circumstances, particularly as sulfur and aromatics are removed from the fuel.

• Biodiesel has a greater cetane number and burns cleaner.

• Biodiesel produces less particulate matter and reduces smoke emissions.

• Biodiesel fuel is fully biodegradable and non-toxic.

Diesel and biodiesel fuel specifications • Europe: EN 590 - specification of diesel fuel (10 ppm sulfur maximum) • United States of America: ASTM D975-10 – standard specification for diesel fuel • Argentina: 6537-1:1997 and 6538:2010 • Brazil: according to ANP (Agência Nacional do Petróleo) specification Biodiesel blends are covered by: • European diesel fuel specification EN 590 allows up to 7% biodiesel since 2009. European fuel suppliers are allowed to use up to 7% biodiesel fuel (B7) to supply the network.

• The specification for diesel in Brazil ASTM D6751-09A allows up to 7% of biodiesel. Brazilian fuel suppliers can use up to 7% of biodiesel fuel (B7) to supply the network.

Before crude oil can be converted into usable biodiesel, it must undergo transesterification to remove glycerides.

During the transesterification process, the oil reacts with an alcohol to separate the glycerine from the fat or vegetable oil. This process leaves behind two products: methyl ester (the chemical name for biodiesel) and glycerin (a byproduct usually sold for use in soaps or other products).

NOTE: Biodiesel fuels approved for use in CASE CONSTRUCTION equipment must be transesterified and comply with European standard EN14214, Brazilian and North American standard ASTM D6751 and Argentine standard 6515-1:2013.

NOTICE: Cold pressed biodiesel, cold pressed oil, straight vegetable oil (SVO), or more generally unrefined vegetable oils used as motor fuel are fuels that are normally made from rapeseed oil or similar high oil content crops.

These fuels are not transesterified and do not meet EN14214, ASTM D6751 or 6515-1:2013 requirements. There is no recognized quality standard available for these fuels. Therefore the use of cold pressed biodiesel, cold pressed oil, straight vegetable oil (SVO) or unrefined vegetable oils are NOT APPROVED at any blend in any CASE CONSTRUCTION product.

NOTICE: Running any engine and fuel injection equipment in a CASE CONSTRUCTION vehicle with any blend of NON-APPROVED fuel (fuel not complying with the specification described in requirement EN14214 for Europe, requirement ASTM D6751 for Brazil and the United States and 6515-1:2013 for Argentina) will void the warranty cover

by CASE CONSTRUCTION. 1-13

1 - GENERAL INFORMATION

Fuel usage conditions You must follow fuel usage conditions. Incorrect use can lead to severe damage to both the engine and the fuel injection equipment.

The main concerns when operating with biodiesel are: • Filter and injector blockage caused by poor fuel quality.

• Wear and corrosion of internal components from water content, which affects lubricity.

• Deterioration of some rubber sealing compounds in the fuel system.

• Biodiesel oxidation, which can lead to the formation of deposits that can harm the fuel injection system.

NOTICE: Problems in the engine fuel injection equipment associated with non-compliance with the following conditions for biodiesel handling and maintenance will not be covered for warranty by CASE CONSTRUCTION. Purchase biodiesel fuel from a trusted supplier who understands the product and maintains acceptable fuel quality.

Use biodiesel from BQ 9000 accredited suppliers to maintain the quality and consistency of the fuel. The BQ 9000 Quality Management Program is accredited by the National Biodiesel Board for producers and marketers of biodiesel fuel. See the website at www.biodiesel.org for more information.

Biodiesel Fuel must be pre-blended by the supplier. Mixing biodiesel fuel blends on-site can result in an incorrect mixture that may damage the engine and/or fuel system.

NOTICE: CASE CONSTRUCTION may void your warranty if an engine or fuel system problem results from poor fuel quality due to improper blending. You and your fuel supplier are responsible that the right type of fuel and blend is delivered and used.

Using an additive for Biodiesel Despite strict standards for the manufacture of biodiesel in Brazil, fuel may present problems after some time in storage, such as the formation of colonies of microorganisms, oxidation and crystallization in the cold. Although the percentage of biodiesel blended with diesel fuel is small, the problems that can occur with the fuel cause major disruptions.

To avoid disruptions and possible damage to equipment, CASE CONSTRUCTION makes the following recommendation: Use a Biodiesel biocide additive for the purpose of combating the formation of colonies of microorganisms in the machine's fuel system. The additive, as well as having biocidal properties, should also function as a lubricant and antioxidant. Consult your CASE CONSTRUCTION dealer for detailed information on the concentration and frequency of use of the additive.

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1 - GENERAL INFORMATION

International symbols Main symbols used in this manual

CAUTION (warning sign)

See the operator's manual

Battery

CAUTION (Tire pressure)

DANGER (Your life is at risk)

CAUTION (Blood contamination)

CAUTION (Toxic gases)

CAUTION (Electric shock)

CAUTION (Radiator heat)

CAUTION (Fluid under pressure)

Starter gauge

Cab headlight

Beacon light

Engine stop

Engine oil

Engine oil filter

Engine oil level

Engine oil pressure

Air Filter Restriction

Water temperature

Parking brake

Fuel reservoir

Fuel filter

Draining the fuel system

Transmission fluid.

Transmission fluid filter

Transmission fluid level

Transmission fluid pressure

Transmission fluid temperature

Declutch (Uncouples clutch)

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1 - GENERAL INFORMATION

Clutch (Couples the clutch)

Automatic transmission shift

Hydraulic system fluid

Hydraulic system fluid filter

Hydraulic system fluid level

Brake fluid pressure

Engine coolant temperature

Engine coolant level

Heating

Fan

Front windshield wiper

Rear windshield wiper

Cab air intake filter

worklamps

Warning sign

Axle oil

Shaft oil level

Lubrication (grease)

Hour meter

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1 - GENERAL INFORMATION

Service instructions (Availability and access to the parts catalog) NOTE: The machine's Parts Catalog is only available in the online version. The catalog can be downloaded or consulted at any time through the CASE CONSTRUCTION website.

1. Type the link https://www.casece.com into the address bar of your browser.

2. Go to the “Solutions” menu and then the “Parts” submenu.

3. After the page opens, locate and go to the “Visit the CASE Parts Catalog to find parts for your equipment” link.

Access the catalog with user registration NOTE: If you are not registered, click “No Thanks, just launch the EPC)”.

1. If you are registered, click on “Login”.

CNHI17ALL0001AA

1

CNHI17ALL0008AA

2

CNHI17ALL0001AA

3

2. Enter your user name and password and click “Login”.

3. Follow the instructions shown.

4. To register a new user, click “Yes”.

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1 - GENERAL INFORMATION

5. Create your user name and click “Check”.

CNHI17ALL0002AA

4

CNHI17ALL0003AA

5

CNHI17ALL0003AA

6

CNHI17ALL0003AA

7

6. Select the country and the brand.

7. In the field “Postal Code”, enter the name of the city and click on the “Search” button.

8. Select the corresponding CASE CONSTRUCTION dealer and click “Select”.

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1 - GENERAL INFORMATION

9.

Fill in the form fields. Pay attention to the required fields, which are identified by an asterisk (*).

10. The local CASE CONSTRUCTION dealer will do the registration, to enable the requesting party to receive part quotes.

11. Follow the instructions shown.

CNHI17ALL0005AA

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1 - GENERAL INFORMATION

Access to the Parts Catalog without user registration (anonymous user) NOTE: You can consult the catalog without registration, but you will not be able to receive quotes.

1. If you cannot register, click “No, thanks, just launch the EPC”.

CNHI17ALL0001AA

9

2. Access the Parts Catalog as an anonymous user.

Click “Yes”.

CNHI17ALL0006AA

10

CNHI17ALL0007AA

11

CNHI17ALL0007AA

12

3. Read the terms of the “License Agreement” of the parts catalog.

4. Confirm that you have read and agreed with the terms, by means of the selection box.

5. Click on the “Accept and continue” button and then on the “I Agree” button.

6. Follow the instructions shown.

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2 - SAFETY INFORMATION

2 - SAFETY INFORMATION###_2_### Safety rules NOTICE: This safety alert symbol indicates important safety-related messages in this manual. When you see this symbol, carefully read the message shown and be alert to the possibility of death or serious injury.

READ THIS MANUAL COMPLETELY and make sure that you have learned how to operate the machine and its controls correctly and safely. It is your responsibility to read and understand the operator's manual and other provided information before you start to operate the machine. This information includes the speed, brakes, steering, stability and load characteristics of the machine.

Do not operate this machine or perform maintenance work if you have not had appropriate training. Read and fully understand all the instructions and warnings in this manual. Have all operators read this manual carefully.

Do not allow unauthorized persons to perform maintenance or repairs on the machine.

If you follow the basic safety procedures and precautions, you can avoid most accidents that relate to machine inspection and maintenance services.

Always see the Operator's Manual when you have doubts about any operating procedure of the machine. Read and understand all the safety warnings contained in this manual and all the safety decals on the machine. Correctly follow the maintenance procedures. See your Authorized CASE CONSTRUCTION Dealer if you have any doubts.

DO NOT remove this manual from the machine. Make sure this manual is complete and in good condition. Contact an Authorized CASE CONSTRUCTION Dealer if you need additional manuals or manuals in other languages. Always keep the manual in the cab, so that you can consult the manual at any time.

Your machine is compliant with current safety regulations, but the safety information in this manual does not replace safety rules, insurance requirements, and federal, state or local laws. Make sure that your machine has all the appropriate and certified equipment in accordance with these government codes or laws. Consult an Authorized CASE CONSTRUCTION Dealer about changes to your machine.

Before beginning the day, walk around the machine and check for oil or fluid leaks. Check the levels of hydraulic fluid, transmission fluid, engine oil, and coolant. Replace any damaged parts or install missing parts. Carry out the required lubrication and maintenance as shown in this manual. Clean any dirt and debris from the machine, especially the engine compartment and the air conditioning condenser.

Before you start the engine, sound the horn. Make sure that everyone is at a safe distance from the machine.

Ensure that the parking brake is applied and that all the controls are in neutral before starting the engine.

You must sound the horn to warn people in the work area.

Before night work, make sure all the lights are turned on.

If your machine is equipped with a cab, make sure that all of the windows are clean and that the windshield wipers work correctly.

NOTICE: The safety messages in this manual are intended to illustrate the basic safety procedures of the machine.

However, it is impossible for these safety messages to cover all dangerous situations you may encounter. If you have any doubts, consult your direct supervisor prior to operating or performing any maintenance service on the machine.

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2 - SAFETY INFORMATION

Safety rules (Signal word definitions) Personal Safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury.

Throughout this manual and on machine safety signs, you will find the signal words DANGER, WARNING, and CAUTION followed by special instructions. These precautions are intended for your personal safety and for all those involved in the work activity during operation of the machine.

Read and understand all the safety messages in this manual before you operate or service the machine.

DANGER: Indicates an immediate danger that, if not avoided, will cause death or serious injury. The color associated with Danger is RED.

WARNING: Indicates a potential danger that, if not avoided, will cause serious injury. The color associated with Warning is ORANGE.

CAUTION: Indicates a potential danger that, if not avoided, can cause minor or moderate injury. ORANGE also alerts the operator to unsafe practices. The color associated with Caution is YELLOW.

FAILURE TO FOLLOW DANGER, WARNING AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY. Machine safety NOTICE: Indicates a situation that, if not avoided, could result in machine or property damage. The color associated with Notice is BLUE. Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or property damage. The word Notice is used to address practices not related to personal safety.

Information NOTE: Indicates additional information which clarifies steps, procedures, or other information in this manual.

Throughout this manual you will find the word NOTE followed by additional information about a step, procedure or other information in the manual. The word NOTE is not intended to address personal safety or property damage.

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Safety rules (Personnel) Read and understand the safety precautions in the manual READ THIS MANUAL COMPLETELY and make sure that you have learned how to operate the machine and its controls correctly and safely. It is your responsibility to read and understand the operator's manual and other provided information before you start to operate the machine. This information includes the speed, brakes, steering, stability and load characteristics of the machine.

Do not operate this machine or perform maintenance work if you have not had appropriate training. Read and understand all of the instructions and warnings in this manual.

Have all operators read this manual carefully.

Always see the Operator's Manual when you have doubts about any operating procedure of the machine. Read and understand all the safety warnings contained in this manual and all the safety decals on the machine. Correctly follow the maintenance procedures. See your Authorized CASE CONSTRUCTION Dealer if you have any doubts.

SP0003

1

SP0005

2

Use appropriate protective equipment Different jobs require different personal protective equipment. Items such as appropriate hard hats, safety goggles, comfortable safety footwear, thick gloves, reflective vests, protective masks, face shields and hearing protection may be necessary. Familiarize yourself with this equipment and know how to use it before starting work.

Any protective equipment must be replaced or renewed depending on the time of use and wear. Old hard hats may not serve the user's purposes. Faded and stained clothing may not be as visible as new clothing. See the manufacturer‘s recommendations.

Do not wear headphones to listen to the radio while you operate the machine.

Learn and understand the meanings of the hand signals used in your job. Follow the instructions given by the signaler. See the "Hand Signs" section in this manual for more information.

Familiarize yourself with the regulations, laws and safety equipment required to transport or drive the machine on a road or highway. Beacon warning lights, back-up alarm, "Slow Vehicle" identification plates and other safety equipment are available at Authorized CASE CONSTRUCTION Dealers.

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Use hearing protection Use adequate hearing protection to protect yourself from intense noise during work operation.

NOTE: Prolonged exposure to loud noises can cause impairment or loss of hearing.

SP0006

3

SP0056

4

SP0004

5

Use eye or face protection Use appropriate eye or face shields to protect yourself against injuries caused by parts or debris that may be thrown.

NOTE: If your face, eyes, or another part of your body is hit by any loose parts or debris, serious injury may occur.

Prepare for emergencies Be ready to meet emergencies.

Always have a first aid kit and a good fire extinguisher, and know how to use them.

Establish emergency priority procedures to cope with fires or accidents.

Keep emergency telephone numbers for medical rescue, ambulance services, hospital and firefighters in an easyto-access place.

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2 - SAFETY INFORMATION

Inspect the machine Walk around the machine and perform a visual inspection before you climb into the cab and start operation.

Never start the engine or operate the machine if you notice any failed parts or damaged parts.

SP0007

Access the operator's compartment safely Always approach the machine from the front.

When you enter or exit the machine, always keep contact with three points of support with the steps and handrail.

NOTE: This will make it safer for you to move your feet and hands, which will help to prevent accidents.

Keep the steps and handrails clean and clear of debris.

NOTE: Accidents may result from slippery surfaces.

Do not use the control levers or hydraulic hoses as a support to enter or exit the machine.

NOTE: The control levers and hydraulic hoses are movable parts. They do not provide safety as a support. In addition, the control levers could inadvertently move and cause unexpected movement of the machine or implements.

Never jump to enter or exit the machine.

Never mount or dismount a moving machine.

Do not hurry. Walk, do not run.

Always keep your head, body, limbs, hands and feet inside the operator’s compartment to reduce exposure to external hazards.

Never exit the operator's compartment until the machine has come to a complete stop and the engine is shut down.

2-5

6

2 - SAFETY INFORMATION

Adjust and check Be sure that all the doors, shields and hoods are correctly installed or closed.

Always keep the windows and rear-view mirrors clean and adjusted so that they provide full visibility.

To avoid getting caught in the machine, do not wear loose clothing, chains, bracelets or other loose personal items, or have your hair long, loose or uncovered.

Remove all loose objects from the operator area and the machine.

NOTE: Loose objects can jam the controls and cause accidents.

Operate the controls only when seated in the operator seat.

Adjust the operator seat The operator seat must be adjusted whenever there is a change of operator.

The operator should be able to fully press the pedals and correctly move the control levers with his/her back resting against the seat back.

NOTE: An incorrectly adjusted seat can cause risks in relation to operation of the machine and its controls.

Never operate the machine or its implements from any position other than sitting in the operator seat.

SP0009

7

SP0011

8

Adjust and fasten the seat belt Before operating the machine, carefully examine the condition of the belts, the buckle and the securing components for the seat belt.

If any component is damaged or worn, replace the seat belt or component before you operate the machine.

Never leave the seat belt loose or use it if the strap is twisted or caught in some part of the seat frame.

Always fasten the seat belt before you start the engine.

Be sure to remain seated with the seat belt fastened whenever you operate the machine.

Your machine has a rollover protective structure (ROPS) or a falling object protective structure (FOPS) for your safety.

The seat belt can help to protect you if you use it and maintain it correctly.

If an accident occurs, such as a rollover, replace the seat belt and its hardware, even if there was no damage to the seat belt.

2-6

2 - SAFETY INFORMATION

Care during a thunderstorm Do not operate machine during an electrical storm.

NOTE: If you are on the ground, move away from machine and look for safe shelter.

If an electrical storm starts during operation, remain in the cab.

NOTE: Do not exit the operator’s compartment or the cab during an electrical storm. Contact with objects outside of the machine may result in serious injury and even death.

2-7

2 - SAFETY INFORMATION

Operating precautions (Starting the machine) NOTICE: Never start the engine of a faulty machine or operate a faulty machine.

Initial inspections and checks • Walk around the machine and perform a visual inspection before you enter the cab and start operation.

• Check the load, weight, width, length, and height limitations that may be encountered at the work site. Make sure that the machine does not exceed these limitations.

• Always inspect the work area to identify potential risks such as: steep slopes, overhangs, terraces, trees, demolition, rubble, fires, ravines, rough terrain, drains, convex areas, ditches, excavations in traffic areas, areas with many parked cars, populated service areas, fenced areas etc.

• Check for damage on the bucket, on the teeth, and on the arm.

SP0007

1

SP0009

2

• Check for damage on all hydraulic hoses and for any leaks.

• Check the filters and the fluid levels.

• Check the brakes, the control handles, the gauges, the warning indicators, and other components of the machine before you attempt to operate the machine.

• Check that the parking brake is engaged.

• Check that all controls are in neutral.

• Check if the safety lever is in the control lockout position.

Setups • Adjust the operator seat and the seat belt to the position of maximum comfort and with complete access to the controls.

• Adjust all the rear-view mirrors for maximum visibility of the area behind the machine.

• Keep cab windows clean and with good visibility. Check that the windshield wipers work correctly.

• Check for the existence of tools or other loose objects in the operator compartment.

NOTE: Do not start the engine unless all of the objects inside the cab are properly secured.

NOTE: If incorrect operation of any component is verified, place the ignition switch in the “Off” position or turn off the master switch to shut down the engine. Place a “Do Not Operate” tag in a visible location of the operator’s compartment until the issue is corrected.

2-8

2 - SAFETY INFORMATION

Operation of the machine in the operator’s seat only • Inappropriate procedures to start the operation may cause the unexpected movement of the machine. This may result in serious injury or even death.

• Start the engine and operate the machine only while seated on the operator’s seat.

• Sound the horn before start-up.

• Do not start the engine by shorting across starter motor terminals.

• Before starting the engine, make sure all control levers are in the neutral position.

• Do not start-up until all personnel are clear of the machine.

• Ensure that engine speed is appropriate for the job to be carried out.

• Check for the presence of air in the system if any hydraulic controls or systems have reduced performance, or if the controls or systems respond abnormally or slowly.

NOTE: Air in the hydraulic circuits may cause unexpected movements that may result in accidents.

Starting the engine with booster batteries • If booster batteries must be used to start the engine, the operator must be seated in the operator’s seat to keep the machine under control when the engine begins to run.

NOTE: Starting the engine with booster batteries is a two-person operation.

• Do not use batteries that have been stored in a very cold place.

• Failure to correctly follow the procedure to start the engine with booster batteries can cause the battery to explode, or can cause unexpected movement of the machine. For additional information, see “Start-up with auxiliary batteries” in this manual.

SP0051

3

SP0062

4

Be careful with exhaust gases • Avoid asphyxia. Engine exhaust gases can cause death or damage to your health.

• If you need to operate the machine in a location that is not fully open, make sure there is adequate ventilation.

• Use an extension in the exhaust pipe to remove the exhaust gases from the work area; open the doors and windows to ventilate the work area.

NOTICE: DO NOT OPERATE the engine for very long in an enclosed area without adequate ventilation.

2-9

2 - SAFETY INFORMATION

Operating precautions (Machine operation) Beginning the operation • Study and familiarize yourself with the emergency exits that are alternatives to the normal exiting procedures.

• For your personal safety, do not climb on or off the machine when it is moving.

• Do not operate the machine if you do not feel well, if you are tired, or if you are ill.

• Obey all hand signals, safety decals, and other signage.

• When moving the machine in reverse, always look to where the machine is being moved.

• Never go downhill with the transmission in neutral.

• If the engine loses power, reduce the speed. If the engine stops for any other reason, under load or idle speed, stop the machine immediately. Check the cause of the issue.

• Regularly check all exhaust system components. Exhaust fumes are toxic for the operator.

• Regularly check the level of noise issued by the machine. If the noise is very intense and exceeds 90 dBA in the operator's compartment for more than 8 h, wear ear protectors approved by local regulations.

• When you transport the machine, in joint work with other machines, always give preference to those that are loaded.

• Assess if the weather, road, or earth conditions will permit safe operation on a hill, ramp, or rough ground.

• Maintain a safe distance from other machines or obstacles to ensure required visibility conditions.

• Whenever possible, avoid travel over obstacles such as: very rough terrain, rocks, tree stumps, steps, drains, railroad tracks.

• Observe the work area to identify potential risks before starting the engine and operating the machine.

NOTE: If it is necessary to cross obstacles, do so with extreme caution and at a right angle, if possible.

Reduce your speed. Slowly approach the obstacle.

Slowly pass through the point of balance and through to the other side. Also use the implement as support, if necessary.

• Make sure that the firmness and the conditions of the ground are safe before you start operations.

• Operate and drive the machine with care and at a speed compatible with the conditions of the work site.

• Understand the machine limitations, and keep the machine under control.

• Make sure that the work area is sufficiently stable and firm to support the weight of the machine during the work operations.

• Observe the work site conditions. Know and understand that these conditions may change on an hourly basis. Hills of dirt, debris, or obstructions may grow and change position relative to their location when you started the job.

• It is your responsibility to monitor the changes and keep the machine and implement at a safe distance.

• To pass over deep trenches or flooded ground, place the machine perpendicular to the obstacle. Reduce the speed. Start to cross with the aid of the implement, if necessary, only after you have assessed whether the ground conditions allow you to safely cross without risks.

NOTE: Avoid very soft ground, as this may result in a rollover or loss of control of the machine.

• The word “levelling” generally refers to work in virgin rough terrain, characterized by the presence of all the hazards and risks listed above.

• Note and avoid all hazards and obstructions such as ditches, underground lines, trees, cliffs, overhead electrical wires, or areas where there is slide hazard.

• Select an adequate gear to prevent excessive speed when you travel downhill.

Safe movement and operation of the machine • Be alert of the position of people near the machine.

• Bystanders can be run over.

• Make sure that exposed people in the area of operation are clear of the machine before you move the machine or the bucket.

• Sound horn to inform bystanders that the machine is going to be operated.

• If anyone enters the work area, lower the bucket to the ground. Stop the machine immediately.

2-10

NOTE: We emphasize the danger represented in these conditions by tree limbs (possibly falling on the machine) and large roots (which may act as a lever under the machine when uprooted and cause the machine to become unstable and overturn).

2 - SAFETY INFORMATION

Keep people away from the work area • People can be hit by the bucket or another part of the machine in motion and be crushed, resulting in serious injury or death.

• Keep all people away from the area of operation and movement of the machine.

Never move the bucket over a person • Never lift or move the bucket above anyone or above a truck cab.

• Serious injury or machine damage may result due to the bucket load dumping or due to collision with the bucket.

Transport of passengers • Do not transport passengers on the machine. Never allow anyone to be underneath the machine or its points of access during operation.

• Do not give rides on the machine. This can obstruct the full view of the operator. There is also the possibility of serious bodily harm or death due to accidental falls.

COIL15TLB0059AA

1

SP0065

2

Help with signaling • If the operation vision is obstructed, seek help from a signal person when you move the machine.

NOTE: Always maintain visual contact with the person who is signaling.

• No machine motions shall be made unless the signals given by the signal person are perfectly understood by the machine operator.

• Learn the meanings of all flags, signs and markings used on the job and confirm with the person in charge of signaling.

• Always make sure that rear-view mirrors are clean and correctly adjusted.

• Use caution when you operate the machine in locations with fog, smoke, dust, or heavy rain.

• As visibility decreases, reduce speed and use proper lighting.

• Before you operate the machine at night or at a work site with low light, check the operation of all of the work lights.

NOTE: Do not move the machine into areas with low visibility.

2-11

2 - SAFETY INFORMATION

Travel on sloped terrains • Traveling diagonally on sloping ground can cause slipping or rollover.

• Making a turn on sloping ground may cause the machine to rollover.

• If this operation is unavoidable, choose a place where the slope is smoother and the ground more solid.

• The slope to be crossed is limited by factors such as ground conditions, the load being handled, the machine type, speed and visibility.

COIL15TLB0055AA

3

COIL15TLB0053AA

4

Operation on frozen ground • Be alert to avoid changes in adherence conditions that cause loss of control.

NOTE: Work with extreme care on ice, frozen ground, or snow.

• Frozen ground, when the ambient temperature increases, tends to be less firm, affecting the stability of the machine.

• Operate carefully when in snowy conditions, because the snow may hide hazards.

• Actuate the controls slowly and carefully to prevent the machine from making unwanted slippery maneuvers or movements.

• Even on minor slopes, when snow is present or on frozen ground, unwanted slippery maneuvers or movements of the machine could occur.

Operation near ditches • Make sure that the work area is sufficiently stable and firm to support the weight of the machine during the operations.

• Do not work too close to a ditch. Work near the edges of a ditch risks the stability of the machine.

NOTE: Keep the machine far enough away from the edge to prevent a drop, which may result in serious injury or death.

• Use caution with the crumbling edges of the excavation and falling objects. Remember that such hazards may be hidden by bushes, small shrubs, and undergrowth.

• When working on sloping ground or near a road, get help from a person with a flag to do the signaling.

Do not use the bucket as a hammer • Use of the bucket as a hammer can seriously damage the bucket itself and the machine's components.

• Improper use of the machine could cause serious damage and fatal injuries.

2-12

2 - SAFETY INFORMATION

Cab protection against landslides In the event of a landslide, the machine is equipped with an ROPS (Rollover Protective Structure) and an FOPS (Falling Object Protective Structure) for the cab protection. See “Rollover Protective Structure (ROPS)” in this manual.

Precautions for excavation • The accidental rupture of utility lines such as electrical power lines, communications lines (phone, internet, TV), gas pipes, water pipes, sewer lines, or others can cause an explosion or fire, which may result in serious injury or death.

• Before you dig, check the location. Maintain the minimum distance required by law.

• Safety precautions must be taken when you work near buried or overhead utility lines. See page 2-20 for further information.

Precautions for operation near obstacles • If the bucket or any other part of the machine hits an overhead obstacle, such as a bridge, both the machine and the obstacle will be damaged. Personal injury may result.

NOTICE: Be careful to avoid contact with overhead obstacles.

Precautions for operation in small spaces • Do not operate the machine in enclosed spaces or without appropriate ventilation.

• Operations in tunnels or underground sites where potential explosive conditions exist are not allowed.

• There is danger of explosions and fatal injuries.

Precautions with the electrical grid • If any part of the machine is not at a safe distance from electrical grid, accidents may occur that may result in serious injury or death.

• Wet ground will expand the area that could cause electrical shock.

• Keep all people and employees away from the work area.

• Check and make sure to comply with any local regulations that may be applicable. See page 2-20 for more information.

COIL15TLB0060AA

2-13

5

2 - SAFETY INFORMATION

Safty Precautions (Weld works) WARNING Avoid injury!

When welding, always wear proper protective equipment and welding clothing. All persons in the work area must, at minimum, wear welding goggles. Never look directly at the welding arc without welding eye protection.

Failure to comply could result in death or serious injury.

W1178A

NOTICE: Repair works with welding must be performed by a qualified and experienced welder. Appropriate safety regulations should be followed by the personnel involved in the work. The time to perform welding operations depends on the quality and precision of the work. Never make modifications on the machine.

To perform welding operations on the machine (authorized and in accordance with CASE CONSTRUCTION recommendations), proceed as follows: • Identify all points of fracture or cracking, and the areas in which welding is required.

• Thoroughly clean the areas involved.

• Remove all paint. Inspect the parts with liquid penetrant or a magnetic tool for particles.

• Shut down the engine. Place the ignition key in the “OFF” position to shut down the engine.

NOTICE: After you shut down the machine, wait at least 8 min to shut down the battery cables or the master switch (if equipped). This time is necessary so that the engine’s electronic system (if equipped) can store the settings data in the electronic module.

• Disconnect the batteries and the wires from terminals D+ and B+ of the alternator.

• Disconnect the electrical wiring harnesses from the control modules of the machine.

• Connect the ground cable of the welding machine to the component to be welded.

• Always connect the welding equipment to the frame that is being welded.

• Never connect the welding equipment ground to a component of the hydraulic system.

• Avoid welding at low temperatures, e.g., below 16 °C. If necessary, warm up the part involved prior to welding.

• Remove the paint from all surfaces before heating or welding. Painted surfaces can generate toxic gases when heated or welded.

• Use appropriate masks or protective goggles.

• Wear appropriate gloves and protective equipment.

• Disconnect the connectors from all control modules of the machine.

2-14

SP0064

1

2 - SAFETY INFORMATION

Heating lines containing pressurized fluid NOTICE: Flammable sprays can be generated by heating near lines containing pressurized fluid, resulting in severe burns to those doing the repair and to bystanders.

• Do not cause heating by welding, or use open flames near the components containing pressurized fluid or other flammable materials.

• Install temporary fire protection to protect the lines and other components of the machine when you perform a welding procedure.

NOTE: Pressurized lines can be accidentally cut when the heat goes beyond the area of the flame.

• Avoid heating lines containing flammable fluids • Do not weld or torch cut lines that contain flammable fluids.

• Clean the lines to be welded or cut with non-flammable solvents before welding or cutting them.

SP0059

2

Remove the paint before welding or heating NOTICE: Hazardous fumes can be generated when the paint is heated by the welding arc or torch flame. If inhaled, these fumes may be harmful to your health.

• Do not breath in potentially toxic fumes and dust.

• Do all such work outside or in a well-ventilated area.

• Handle and dispose of waste from paints or solvents in accordance with environmental regulations, laws, and government codes.

• Remove the paint from the part to be welded before welding or heating operations.

• When sanding or grinding the paint, avoid breathing in the dust.

• Wear an approved respirator.

• If you use solvent or paint stripper, remove the stripper with soap and water before welding operations.

• Remove solvent or paint stripper containers and other flammable material from area.

• Allow the fumes to disperse for at least 15 min before welding or heating operations.

2-15

SP0060

3

2 - SAFETY INFORMATION

Safety precautions – Fuel handling WARNING Fire hazard!

Do not add gasoline, alcohol, or blended fuels to diesel fuel, except as recommended in this manual.

Fuel combinations may increase fire and explosion hazards.

Failure to comply could result in death or serious injury.

W0401A

When you handle fuels, proceed as follows: • Do not smoke or permit flames when filling or near fueling operations.

• Never remove the fuel reservoir cap or refuel machines with the engine running or still hot.

• Never allow fuel to spill on hot machine components.

• Avoid spilling fuel on the ground or contaminating the environment.

• Fill the fuel reservoir in an open area.

• Always maintain control of the fuel filter nozzle when filling the tank.

NOTE: This will help avoid spilling fuel.

• Do not completely fill the fuel reservoir. Allow room for expansion.

• Clean up spilled fuel immediately. Correctly dispose of all contaminated material.

NOTE: Do not store rags with flammable fluids.

• Tightened the fuel tank cap securely.

• If the fuel reservoir cap gets lost or damaged, immediately replace the cap with another genuine cap.

NOTE: Use of a non-approved cap without proper venting may result in pressurization of the tank.

• Never use fuel for cleaning purposes.

• Use fuel with adequate rating for the equipment function.

• Do not warm up or drill lines and containers that hold pressurized fluid or other flammable materials.

• Store flammable fluids in a safe location, away from the circulation of people and away from fire hazards.

NOTE: Follow the precautions listed in this safety information chapter when handling any service fluid.

NOTE: Handle and dispose of the waste in accordance with environmental regulations, laws and government codes.

2-16

SP0057

1

2 - SAFETY INFORMATION

Fire and explosion prevention DANGER Fire hazard!

Always have a fire extinguisher on or near the machine. Keep the fire extinguisher in good condition through routine maintenance and service according to the manufacturer's instructions.

Failure to comply will result in death or serious injury.

D0006A

Safety Procedures NOTE: All fuels, most lubricants, and some coolant mixtures are flammable. Explosions or fires may occur if these materials are handled incorrectly, causing serious injury or death.

• Do not spill fuel or fluids on hot surfaces or electronics.

• Check leaks of fuel and fluids.

NOTE: Loose clamps, kinked hoses, or lines or hoses that rub against each other may cause leaks.

• Do not bend or strike high pressure lines and tubing.

• Do not leave flammable materials spilled or accumulated on the machine.

NOTE: Spilled fuel and lubricants, trash, grease, debris, coal dust and other substances may cause fires.

• Remove all trash and debris from the machine each day, especially trash and debris that is near hot components such as the engine, transmission, exhaust system, battery, etc.

• Remove the build-up of debris that is near moving components such as bearings, pulleys, belts, gears, fans, etc.

NOTE: You may need to clean the machine more frequently (shorter periods) when you operate the machine in extreme conditions.

• Inspect the electrical system to check for the existence of loose connections or worn insulation.

NOTE: repair or replace as necessary.

• Do not store rags with flammable fluids.

• Do not expose the machine to flames, burning brush or explosives.

• Promptly investigate any unusual smells that occur during machine operation or maintenance.

• Always keep a fire extinguisher on or near the machine.

2-17

SP0058

1

2 - SAFETY INFORMATION

Precautions with pressurized components NOTE: Flammable sprays can be generated by heating near lines containing pressurized fluid, resulting in severe burns to those doing the repair or to bystanders.

• Do not warm up or cut lines and containers that hold pressurized fluid or other flammable materials.

NOTE: Pressurized lines can be accidentally cut when heat goes beyond the area of the flame in case of a welding procedure.

• Install temporary fire protection on the lines and other components of the machine when you perform a welding procedure.

• Clean the components to be welded or cut with nonflammable solvents before you start the work.

SP0059

2

In case of fire NOTE: Always keep a fire extinguisher on or near the machine. Make sure that the fire extinguisher is in good condition. Make sure that you perform maintenance on the fire extinguisher in accordance with the recommendations.

If a fire occurs on the machine, if possible, proceed as follows: • Park the machine in a safe location.

NOTE: away from other people, machines or structures.

• Support the implements on the ground.

• Shut down the engine. Place the ignition key in the OFF position.

• Set the park brake.

• Request assistance.

• Exit the operator's compartment safely using the steps and handrails.

• Evaluate the situation, checking the possibility of using a fire extinguisher.

NOTE: Use a fire extinguisher if there is time. Otherwise, move away from the machine.

NOTE: Do not try to save objects. Keep calm and preserve life.

2-18

SP0061

3

2 - SAFETY INFORMATION

General safety and precautions Hazardous chemicals

Precautions specific to this machine

• If you are exposed to or come in contact with hazardous chemicals you can be seriously injured.

• Keep the attachment as low as possible while moving the machine around the job site.

• The fluids, lubricants, paints, adhesives, coolants, etc. required for the function of the machine can be hazardous.

• Never smoke while filling the tank with fuel.

• The Material Safety Data Sheets (MSDS) provide information about the chemical substances in a product, safe handling procedures, first aid, and the procedures to follow when the product spills or is accidently released.

• When servicing the machine, turn the machine off, release hydraulic pressure, keep the attachment on the ground, and set the emergency brake.

• MSDS are available from the CASE CONSTRUCTION dealer.

• Prior to any maintenance, repair, or transportation, latch the linkage to transport or service.

• If you need to service the machine with the lift arms raised, always use the support strut of the lift arm with the bolt turned completely in.

• Before you carry out maintenance on the machine, check the MSDS of each fluid, lubricant, etc., used in the machine.

• This information describes the risks and how to service the machine safely.

• Follow these instructions whenever carrying out maintenance on the machine.

• Before you service this machine and before you dispose of the old fluids and lubricants, always remember the environment.

• Do not put oil or fluids into the ground or into containers that can leak.

• Handle and dispose of the waste in accordance with environmental regulations, laws, and government codes • Store fluids and filter in accordance with local laws and regulations.

• Use only appropriate containers for the storage of chemicals or petrochemical substances.

2-19

2 - SAFETY INFORMATION

Safety (Utility lines) NOTICE: Safety precautions must be taken when working near buried or overhead utility lines, such as electrical power cables, communication cables (phone, Internet, TV), gas pipes, water pipes, sewer pipes, or others.

NOTICE: Before you begin any machine operation, it is your responsibility to be aware of all possible utility lines in the area of your project and to avoid them. Ask local authorities and utility companies for the demarcation and location of their underground lines.

NOTICE: Check with local authorities for laws, regulations, and/or strict penalties that require you to locate and avoid existing utility lines. Keep the minimum distance from underground utility lines that is required by law.

NOTE: After you locate any buried utility lines, carefully dig a hole to the utility line to verify the location and depth of the line.

NOTE: Assess in advance the location in which the machine will be operating. Make sure that the operating site is large enough to move and operate the machine.

Special precautions with electrical power lines NOTICE: Contact with suspended power lines can cause burns or death by electrocution. Make sure that there is enough space between the machine and suspended power lines.

Before you drive or operate the machine in areas with high-voltage lines and cables, or power stations, check the following procedures: • Pay attention to overhead high voltage lines and hanging obstacles.

• Retract raised or extended implements, if necessary.

• Remove or lower radio antennas or other accessories.

• Check and make sure to comply with any local regulations that may be applicable.

• Wet ground will expand the area that could cause electrical shock.

• Keep all people and employees away from the work area.

• Serious injury or death can occur if you do not keep the machine or accessories a safe distance from power lines.

High voltage lines require a significant distance to ensure safe operation of the machine (see table below).

VOLTAGE (VOLTS) 50000 V or less 50000 – 200000 V 200000 – 350000 V 350000 – 500000 V 500000 – 750000 V 750000 V or more

SAFETY DISTANCE 3.0 m (10.0 ft) 4.5 m (14.8 ft) 5.0 m (16.4 ft) 7.5 m (24.6 ft) 10.5 m (34.4 ft) 13.5 m (44.3 ft)

If any part of the machine touches the high voltage power lines: • Stop the machine movement immediately.

• Engage the parking brake, stop the engine and remove the key from the ignition switch.

• Check if you can safely leave the cab or your actual position without contact with electrical wires. If not, stay in your position and call for help.

• If you can leave your position without touching electrical lines, jump clear of the machine, making sure you do not make contact with the ground and the machine at the same time.

• Do not allow anyone to touch the machine until the electrical power has been shut off to the power lines.

2-20

2 - SAFETY INFORMATION

Safty Precautions (Machine transport) Initial procedures • Pay special attention during the operation on sloped terrain, both uphill and downhill travel.

• Do not move the machine toward the oblique direction of the slope.

• Do not move the machine in an area with many obstacles or people without seeking the assistance of another person to guide maneuvering.

• Know the load limits of bridges and the height of tunnels in advance. These limits can never be exceeded. You must also know the height, width, and weight of the machine.

• Get help from another person to signal when maneuvering in confined spaces.

• Drive the machine with the headlights on and use appropriate signals and flags.

• Know and observe local regulations.

• Use a ramp to load the machine onto a transport vehicle. Ramps should be sufficiently strong to support the weight of the machine.

• Load and unload the machine onto the transport vehicle always on a level surface.

Transport the machine in safe conditions • Runover danger is always present during loading or unloading operations of the machine on a truck or trailer.

• Always use an appropriate truck or trailer to transport the machine.

• Firmly secure the machine to the trailer with the appropriate chains or cables. See this manual for the safe machine loading and unloading procedures for transport.

• Be sure to comply with local regulations for transport of the machine on roadways.

Travel on roadways • Know and understand the traffic flow patterns at the work site. Obey signals from the controllers and road signs.

• During operation on a roadway, know and use the required signaling devices on the machine, such as turn signals, rotary light, and reflective indicators.

NOTE: Provide an escort for operation on roadways when necessary. Always follow government regulations, laws, and regulations.

2-21

2 - SAFETY INFORMATION

Operating precautions (Stopping the machine) NOTICE: If you need to stop the machine for any reason, proceed as described below.

• Keep all unauthorized personnel clear of the area.

• Support the implements on the ground.

• Park the machine on a flat, level, firm surface, away from any obstacles, whenever possible.

• Put all of the control levers in the neutral position.

NOTE: On sloped areas, park the machine with the wheels securely blocked. Position the machine perpendicular to the slope of the terrain. Make sure that there is no danger of unexpected movement.

• Put all switches in the off position.

• Let the engine run at idle speed for 5 min.

• Place the ignition key in the "OFF" position to shut down the engine.

NOTE: Never leave the machine unattended with the engine running.

• Park the machine in an area outside of the work site and without traffic, whenever possible.

NOTE: If that is not possible, provide appropriate flags, barriers, lighting and other appropriate signals, as required, to properly warn drivers traveling through the location.

• Set the park brake.

• Place a do not operate tag.

• Put the safety lever in the locked position.

• Before leaving the machine, close the windows, the cab door and all machine component access doors.

2-22

2 - SAFETY INFORMATION

Safty Precautions – (Machine service) NOTICE: Carefully read the Operation and Maintenance Manual before you turn on, operate, perform maintenance, fuel, or repair the machine in any way.

Safe maintenance • Unexpected machine movement can cause serious injury.

• Place a “Do Not Operate” tag on the ignition key before you start any maintenance procedure on the machine.

• Observe, understand, and follow the instructions on all safety decals on the machine. If you have any questions, see the “Safety Decals” section in this manual.

• Keeps all safety signs and decals clean and legible.

NOTE: Replace decals that are unreadable, damaged, or missing, as required.

SP0043

1

SP0039

2

SP0041

3

• Never allow unauthorized persons without training or knowledge of the machine to perform maintenance tasks.

• Follow all of the recommended maintenance and service procedures.

• Do not leave the operator's seat if the operation requires that the engine remains on. If necessary, call another person to assist you in the verification procedure with the machine in operation.

• Keep all machine components in good condition and installed correctly.

• Immediately repair any fault.

• Replace worn or failed components.

• Remove grease, oil, and accumulated debris.

Moving parts • Keep hands and clothing away from moving parts.

• Do not wear rings, wrist watches, jewellery, loose or hanging garments, such as ties, torn clothing, scarves, unbuttoned or unzipped jackets that can get caught by movements of rotating components.

2-23

2 - SAFETY INFORMATION

Maintenance with the engine in operation • Do not perform any maintenance operation with the engine running.

• Contact with moving parts can cause serious injuries.

• Stop the engine and wait for it to cool off prior to performing maintenance operations.

NOTE: If the engine must be on to make certain adjustments, first place the transmission into neutral. Apply the parking brake. Place the implement in a safe position.

Securely block the wheels. Use extreme caution.

SP0042

4

SP0005

5

Protective equipment • Familiarize yourself with the safety and protection regulations.

• Always wear certified safety equipment such as: hard hat, no-slip footwear, protective gloves (to handle chains and cables), ear protection, protective goggles, reflector vests, and respirators when required.

Support cradles • Do not use the control levers or hydraulic hoses as supports.

• The hydraulic hoses and the control levers are movable parts. The hydraulic hoses and the control levers do not provide solid support. Also, the control levers can be moved inadvertently and cause unexpected movement of the machine or its attachments.

• Do not jump on or off the machine. Always maintain at least three points of support between the steps and the handrails.

• Always keep the operator’s compartment, steps, handrails and control handles clean and clear of foreign objects, oil, grease, mud or snow to reduce the risk of slipping or stumbling.

• Remove mud or grease from your shoes before entering the cab to operate the machine.

2-24

2 - SAFETY INFORMATION

Support, block, and protect the machine properly • Do not perform maintenance work on a machine that is not properly supported.

• Always support the implement on the ground before starting the maintenance work.

• If it is necessary to perform maintenance on a machine with the implement raised, make sure to support it firmly.

• Do not support the machine on bricks, boards or other material that could collapse under load.

• Do not perform maintenance work on a machine that is supported solely by a jack.

• Lock the machine components that must be raised for maintenance using appropriate lifting equipment.

• Always lock all moving components or parts of the machine that should be lifted for maintenance purposes using adequate external lifting equipment as required by local regulations.

• Do not allow anyone to pass or remain near or below a raised attachment.

NOTE: Never move or stop the bucket above people or a cab of another machine or truck.

• When the maintenance to be performed requires access to areas that cannot be reached from the ground, use a ladder or scaffolding.

• Workshop maintenance or field scaffolding should be manufactured and maintained in accordance with the safety regulations.

NOTE: If a ladder or scaffolding are not available, use the machine handrails and steps.

• Perform any maintenance work with the greatest care and attention.

• Do not place your head, body, limbs, hands, feet, or fingers near the articulated cutting edges without the necessary protection.

• Securely block the machine or any component that may fall before working on the machine or component. If possible, also use an auxiliary or backup blocking device.

NOTE: To prevent unexpected movement, securely block the working elements whenever you service or replace working tool parts such as cutting edges.

2-25

SP0040

6

2 - SAFETY INFORMATION

Safe storage of accessories • Accessories such as buckets, hydraulic brakes and blades stored incorrectly can fall and cause serious injury or death.

• Store accessories and implements safely to prevent falling.

• Keep accessories and implements stored in safe locations without the circulation of people.

SP0054

7

SP0056

8

SP0063

9

Be careful with any debris that comes off • Serious injury may occur if your eyes or any other part of the body are struck by flying debris.

• Protect yourself from injury caused by parts or debris that may be thrown; use protective goggles or a face shield.

• Keep people away from the work area before you perform any maintenance on the machine.

Use appropriate tools • Use tools appropriate for the work to be performed.

• Inappropriate tools, parts and procedures may create dangerous conditions.

• Use tools of correct dimensions in the fastening elements.

NOTE: Avoid injuries caused by an improper wrench.

• Do not use tools sized in inches with metric bolts and nuts, or vice-versa.

• Only use genuine parts (See the Parts Catalog).

2-26

2 - SAFETY INFORMATION

Dispose of waste correctly • Disposing of waste improperly represents a danger for the environment.

• Potentially dangerous material used in the machines includes lubricants, fuel, coolant, brake fluid, filters, and batteries.

• Use sealed containers when draining the fluids.

• Do not use containers for food or beverages which may induce ingestion.

• Do not dispose of waste onto the ground, into drains, or in water beds.

• Obtain information about the correct methods to recycle or dispose of waste from local authorities, collection centers or your dealer.

SP0044

10

SP0045

11

• Keep the maintenance area clean and dry at all times.

• Clean all spills of water, fluid or fuel immediately.

• Do not pile up rags soiled with fluid or grease. This is a fire hazard. Store soiled rags in closed metal containers.

• Rust and corrosion flammable.

inhibitors

are

volatile

and

• Prepare parts in well-ventilated areas.

• Keep flames away. Do not smoke.

• Store containers of fluids in cool and well-ventilated areas where they cannot be reached by unauthorized people.

Properly light the work area • Properly and safely light the working area.

• Use portable safety lights to work inside and under the machine.

• Make sure that the bulb is protected by a cage.

• The incandescent filament of the bulb can accidentally cause a fire if it comes into contact with fuel or oil.

2-27

2 - SAFETY INFORMATION

Keep the machine clean • Keep the machine clean and free of debris, excess lubricants, and spilled fuel and fluids.

• Do not spray water or steam inside the cab.

• Use approved solvents, detergents and water to clean the machine and its components on a regular basis.

• Keep the engine compartment, air conditioning condenser, radiator, batteries, hydraulic lines, fuel tank, and operator’s cab clean.

• After shutting down the engine, the engine compartment temperature can rise rapidly.

• Be careful with possible fires.

• Open the access doors to speed up the engine cooling process and clean the compartment.

SP0053

12

SP0050

13

SP0055

14

Battery maintenance precautions • Disconnect the batteries before you perform any type of service on the electrical system.

NOTE: Familiarize yourself with the battery cable disconnection sequence and the disconnection sequence of other electrical and electronic components before you start the service procedure.

• The sulfuric acid contained in the battery is poisonous.

The acid is strong enough to scald the skin, corrode clothes and cause blindness if it comes into contact with the eyes.

NOTE: Wash your eyes with water for 15 min in the event of contact. See a doctor immediately.

• Always top up the battery electrolyte level in ventilated areas.

• Wear eye protections and rubber gloves.

• Avoid breathing the electrolyte vapors when topping up the electrolyte level.

• Avoid spilling or splashing the machine with the electrolyte.

• Use the correct emergency start-up method.

• In case of contact with the acid, thoroughly wash the affected part with water. Place baking soda or clay on the area to help neutralize the acid.

2-28

2 - SAFETY INFORMATION

Avoid a battery explosion • The gas released by the batteries can be flammable and may explode.

• Keep sparks, matches and flames away from the batteries.

• Never short-circuit the battery terminals to check their charge. Use a voltmeter.

• Do not charge a frozen battery, as it may explode.

• Warm the battery to 16.0 °C (60.8 °F) before you charge the battery.

• Battery electrolyte is poisonous.

• If the battery explodes, the electrolyte can reach the eyes with consequent risk of blindness.

SP0052

15

SP0049

16

• Be sure to wear eye protection.

Avoid burns • After machine operation, the engine coolant is hot and under pressure.

• The engine, radiator, and cooling system lines contain hot water and steam.

• Skin contact with hot water or steam can cause severe burns.

• Avoid possible burns that may be caused by hot water or steam under pressure.

• Do not remove the radiator cap until the engine is cool.

• After the engine has cooled, turn the cap slowly to allow all the pressure to be released. We advise you to wear safety goggles and gloves to perform this operation.

• After the pressure is released, remove the cap completely.

• The hydraulic fluid reservoir is under pressure.

• Be sure to release all pressure before removing the cap.

• Engine oil, reducer oil and hydraulic fluid also become hot during operation.

• Like the engine, the pressure lines and lubrication system components are also heated during machine operation.

• In case of maintenance in any of these components, wait until the system completely cools.

• Wait until all the fluids and components cool before starting any maintenance work.

2-29

2 - SAFETY INFORMATION

Be careful with pressurized fluids • Fuel or hydraulic fluid under pressure can penetrate the skin or eyes, causing serious injuries, blindness, or death.

• Avoid this hazard by releasing the pressure from the systems before disconnecting the hydraulic or fuel lines.

• Tighten all connections before pressurizing the systems.

• Search for leaks with a piece of cardboard or wood, taking care to protect the hands and body from high pressure fluids.

• Wear a face shield or protective goggles to protect the eyes.

• If an accident occurs, see a doctor immediately.

• Any fluid injected into the skin must be treated quickly to avoid major health problems.

• Never perform repairs on pressurized components until the pressure has been released.

• Use extreme caution when you remove the radiator, the expansion tank or the covers, the drain plugs, the grease fittings, or other pressure components.

• Park the machine and let it cool before opening a pressurized tank.

• Release all pressure before you work on systems with an accumulator.

• Hydraulic fluid or diesel fuel that leaks under pressure can penetrate the skin and cause infection or other injuries.

NOTE: To prevent personal injury, relieve all pressure before disconnecting fluid lines or performing work on the hydraulic system.

• Before applying pressure, make certain all connections are tight and components are in good condition.

• Use a piece of cardboard, newspaper, or wood to check for any pressurized leaks to prevent fluid penetrating the skin.

• Unexpected movement of the machine could occur.

2-30

SP0046

17

2 - SAFETY INFORMATION

Roll Over Protection Structure (ROPS) Cab protection NOTICE: Do not modify the Rollover Protective Structure (ROPS) in any way. Unauthorized modifications, such as welding operations, punctures or cuts, make the ROPS weaker and reduce the level of protection. Go to an authorized dealer to replace the ROPS if it is damaged or if damage occurs. NEVER TRY TO REPAIR THE ROPS. Failure to comply with these recommendations could result in death or serious injury.

NOTE: Your machine is equipped with safety systems certified to protect the operator's cab, ROPS or FOPS. The ROPS is a rollover protective structure.

The FOPS is a falling object protective structure. The FOPS may be a cab frame or a two-posted or four-posted frame used for the protection of the operator to minimize the possibility of serious injury.

The protective structure, the mounting supports and the securing elements on the machine are integral parts of the ROPS or FOPS. The protective structures are special safety components of your machine.

Use of the ROPS and FOPS is essential when operating where there is a danger of falling rocks or debris or when there is a danger of frontal impacts with objects that could penetrate the operator's cab. If the machine was not originally equipped with ROPS or FOPS cab protections, you can contact an Authorized CASE CONSTRUCTION Dealer to request installation of the cab protections.

COIL16CEX0176AA

1

COIL16WEL0144AA

2

NOTICE: Do NOT connect any device to the protective structure for purposes of lifting the cab or towing the machine. DO NOT weld, drill or attempt to straighten or repair protection structures. Any type of modification could influence the structural integrity of the safety system, jeopardizing its effect, with serious consequences for the operator, in case of collision, falling objects or landslides.

NOTICE: After a fire, corrosion or collisions, any possible damage to the cab protective structure must be carefully evaluated by specialized and qualified technicians.

In any case, all damaged parts must be replaced by genuine spare parts, so that the original conditions are reinstated. Contact an Authorized CASE CONSTRUCTION Dealer to check the proper function of the cab structure or if you need to replace all or parts of the structure.

Identification plate The machine has an ROPS certification plate with its serial number, gross weight, approval numbers, regulation numbers and machine model number.

The plate is located on the cab frame, behind the operator, on the right-hand side.

2-31

2 - SAFETY INFORMATION

Seatbelt NOTICE: Securely fasten the seat belt. Your machine is equipped with an ROPS cab, an ROPS canopy or an ROPS frame for your protection. The seat belt can help assure your safety if it is properly used and maintained. Never use a seat belt if it is loose or has slack.

Failure to comply with these recommendations could result in death or serious injury.

The seat belt is an integral part of the protection system and must always be used during operation of the machine.

The operator must remain in the operator's seat, inside the cab, in order for the protective system to work correctly.

NOTE: To ensure that the operator is suitably protected, seat belts must be used and preserved as recommended.

NH0193

2-32

3

2 - SAFETY INFORMATION

Seat belt precautions Warning Roll-over hazard!

Securely fasten the seat belt.

Your machine is equipped with a ROPS (Roll-Over Protective Structure) cab, ROPS canopy or ROPS frame for your protection.

The seat belt can help ensure your safety if it is properly used and maintained.

Never wear the seat belt loosely or with slack in the belt system.

Failure to comply could result in death or serious injury.

1. Insert the metal buckle of the left-hand part of the seat belt into the latch mechanism of the right-hand part of the seat belt.

2. Firmly tighten the seat belt on the hip region, pulling the loose end of the strap from the left-hand side.

3. The seat belt should never be used with the straps twisted.

COIL13WEL0331AA

1

COIL13WEL0331AA

2

(1) Left-hand side strap (2) Latch mechanism 4. To unlatch the seat belt, press the strap latch mechanism button (3) on the right-hand side.

(3) Strap latch mechanism button

2-33

2 - SAFETY INFORMATION

Wheels and tires – (Safety precautions) DANGER Explosion hazard!

Welding to a wheel can create an explosive air and gas mixture. Removing air from the tire or loosening the tire on the wheel (breaking the bead) will NOT eliminate the hazard. ALWAYS remove the tire completely from the wheel before welding.

Failure to comply will result in death or serious injury.

D0033A

WARNING Explosion hazard!

When inflating tires, use a clip-on air chuck with a gauge, remote valve, and hose long enough to allow you to stand to one side and NOT in front of or over the wheel assembly. Keep others out of the DANGER AREA. Never inflate a tire beyond the maximum allowable pressure printed on the tire.

Failure to comply could result in death or serious injury.

W0059A

WARNING Explosion hazard!

Always maintain correct tire pressure as indicated in this manual. DO NOT inflate tires above the recommended pressure. Excessive pressure could result in tire failure.

Failure to comply could result in death or serious injury.

W0109A

2-34

2 - SAFETY INFORMATION

Wheel and tire maintenance • Use an air hose with remote shutoff valve and a metered extension and keep away from the tire while inflating it to avoid the possibility of injury due to separation between the tire and the rim, etc.

• An explosion that separates the parts of the tire and/or rim assembly could cause injury or death.

• Whenever you need to perform maintenance on a tire, leave it to a qualified tire repair specialist.

• DO NOT perform any welding on the wheel or rim with the tire fitted. The welding operation could cause the formation of an explosive air/gas mixture that will be flammable at high temperatures. This could happen with either filled or empty tires.

• It is not enough to empty the tire or remove the bead.

The tire MUST BE completely removed from the rim before performing any welding work on the rim.

• A tire can explode during inflation and cause serious injuries or death. Never fill the tire with air pressure greater than that given in this manual to force the seating of the bead above the rim.

• Replace a faulty tire.

• Replace a wheel whose rim has cracks, wear or severe corrosion.

• Make sure that all the air is removed from a time before removing it from the rim.

• Never try to force the removal of a fully or partially inflated tire.

• Make sure the tire is correctly seated before filling it (inflating).

NOTE: The illustration shows the danger areas when there is an explosion in the tires and/or rim parts. Both you and others must stay outside the DANGER AREAS.

2-35

COIL15WEL0026BA

1

2 - SAFETY INFORMATION

Safety Decals WARNING Avoid injury!

Make sure decals are perfectly legible. Clean decals regularly. Replace all damaged, missing, painted over, or illegible decals. See your dealer for replacement decals. When replacing parts bearing decals, be sure to put new decals on each new part.

Failure to comply could result in death or serious injury.

W0229A

The safety decals placed on your machine are a guide for your safety and that of those involved in the work operation of the machine.

Before you start the work operations, walk around the machine. Note the content, the location, and the meaning of all of the safety decals.

Make sure you understand all safety signs indicated on the decals.

Keep safety decals clean and legible. Clean the safety decals with a soft cloth, water and gentle detergent. Do not use solvents, gasoline, or other chemicals to clean the safety decals. Such products may damage or remove the decals, which compromises their visibility and the safety of everyone involved in the work.

Replace all safety decals that are damaged, illegible or missing. If a safety decal is on a part that is replaced, make sure a new safety decal is installed on the new part. See your Authorized CASE CONSTRUCTION Dealer to obtain new safety decals.

This chapter only covers decals relating to the safety, operation, and maintenance of the machine. For information about all decals for the machine, see an Authorized CASE CONSTRUCTION Dealer or the parts catalog for your machine.

Refer to Operator's Manual Decals that display the symbol to the side are intended to direct the operator to read the “Operator's Manual” to obtain further information about maintenance, adjustments, and procedures related to specific sectors of the machine.

BRIL12MG0229A0A

1

BRIL12MG0230A0A

2

See the repair manual Decals that display the symbol to the side are intended to direct the operator to read the “Repair Manual” to obtain further information about maintenance, adjustments, and procedures related to specific sectors of the machine.

2-36

2 - SAFETY INFORMATION

1 – “Crush Hazard/See Operator's Manual/See Repair Manual” decal This decal indicates the risk of being crushed by the machine.

Keep clear of the bucket area.

Place supports under the bucket when you perform maintenance or repair.

Failure to comply with this recommendation may result in serious injuries or death.

Quantity: 1 87453136

87453136_E

3

This decal is located on the left-hand side of the front frame near the center knuckle.

COIL16WEL0098AA

2-37

4

2 - SAFETY INFORMATION

2 – “Crush hazard” decal This decal indicates the risk of being crushed by the machine.

Keep clear of the knuckle area of the machine.

Failure to comply with this recommendation may result in serious injuries or death.

Quantity: 2 323695A1

323695A1_B

This decal is located on the left-hand and right-hand side of the front frame near the center knuckle.

2-38

5

COIL16WEL0098AA

6

COIL16WEL0096AA

7

2 - SAFETY INFORMATION

3 – “Crush Hazard/Keep clear of machine” decal This decal indicates the risk of being crushed by the machine.

Engage the safety latch before you perform maintenance or transport the machine.

Keep clear of the knuckle area of the machine.

Failure to comply with this recommendation may result in serious injuries or death.

Quantity: 1 329048A1

329048A1_C

8

This decal is located on the right-hand side of the front frame near the center knuckle.

COIL16WEL0096AA

2-39

9

2 - SAFETY INFORMATION

4 – “Warning/See Operator's Manual” decal This decal tells you to read the operator's manual carefully before you start the engine, or operate, service, refuel, or carry out any other work on the machine.

Quantity: 1 256147A1

256147A1_B

10

This decal is located in the cab, on the left-hand side of the steering column.

COIL16WEL0118AA

2-40

11

2 - SAFETY INFORMATION

5 – “Hoist Point” decal Use these points to hoist and lift the machine for transport.

Failure to comply with this recommendation may result in damage, serious injuries, or even death.

Quantity: 3 75235158

75235158

12

COIL16WEL0109AA

13

COIL16CEX0179AA

14

COIL16WEL0097AA

15

This decal is located on the sides of the rear counterweight and on the front of the front frame.

2-41

2 - SAFETY INFORMATION

6 – “Risk of battery explosion/See Operator's Manual” decal This decal indicates the risk of explosion when you start the engine with booster batteries.

It also indicates that the battery maintenance procedures must be performed after you read the operator's manual.

Failure to comply with this recommendation may result in serious injuries or death.

Quantity: 2 412476A1 412476A1_C

16

This decal is located inside the battery boxes.

17

COIL16WEL0126AA

7 – “Pressurized system/See Repair Manual” decal This decal tells you to release the internal pressure from the system before you perform maintenance or repair.

Only refill the system with nitrogen.

Failure to comply with this recommendation may result in serious injuries or death.

Quantity: 1 328903A1

328903A1_A

18

This decal is located on the left-hand side of the rear frame under the cab of the machine.

COIL16WEL0098AA

2-42

19

2 - SAFETY INFORMATION

8 – “Lubrication point” decal This decal shows the remote lubrication points.

Quantity: 2 187864A1

187864A1_B

This decal is located on the right-hand side of the rear frame behind the tire, and on the left-hand side on the front frame near the center knuckle.

2-43

20

COIL16WEL0063AA

21

COIL16CEX0180AB

22

2 - SAFETY INFORMATION

9 – “Transmission fluid specification” decal Quantity: 1 87713879

87713879_B

23

This decal is located on the left-hand side of the rear frame, beside the transmission fluid dipstick.

24

COIL16WEL0098AA

10 – “Do Not Step” decal This decal indicates the area where you cannot step on the machine.

Failure to comply with this recommendation may result in damage, serious injuries, or even death.

Quantity: 2 E134402

E134402_A

25

This decal is located on top of the right-hand and left-hand rear fenders.

COIL16WEL0121AA

2-44

26

2 - SAFETY INFORMATION

11 – “Coolant under pressure/See Operator's Manual” decal This decal reminds the operator to take care with the cooling system, because the fluid is under pressure and at high temperature.

Wait for the cooling system to cool before you remove the cap from the expansion reservoir or from the radiator.

At operating temperature, the coolant can cause burns if it comes into contact with the skin.

Failure to comply with this recommendation may result in damage, serious injuries, or even death.

Quantity: 1 329045A1

329045A1_A

27

This decal is located on the top of the engine hood, to the side of the access opening for the expansion tank cap.

28

COIL16WEL0124AA

12 – “Master switch positions” decal This decal shows the “on” and “off” positions of the master switch.

Quantity: 1 47651115

47651115_A

29

This decal is located on the right-hand side in the engine compartment next to the air-conditioning compressor.

COIL16WEL0104AA

2-45

30

2 - SAFETY INFORMATION

13 – “Hydraulic fluid reservoir” decal This decal shows the location of the hydraulic fluid reservoir.

Quantity: 1 395895A1

395895A1_A

31

This decal is located on the side of the hydraulic reservoir of the machine, above the level indicators.

32

COIL16WEL0096AA

14 – “Ignition switch” decal This decal shows the activation positions of the ignition switch.

Quantity: 1 47373996

47373996_B

33

This decal is located on the right-hand side of the steering column, on the ignition switch.

COIL16WEL0113AA

2-46

34

2 - SAFETY INFORMATION

15 – “Horn and turn signal indicator” decal This decal shows the positions of the horn and the turn signal control lever.

Quantity: 1 47373995

47373995_B2

35

This decal is located on the right-hand side on the top of the steering column.

36

COIL16WEL0116AA

16 – “Transmission position indicator” decal This decal shows the transmission command lever positions: (F) forward, (N) neutral, and (R) reverse.

Quantity :1 47373994

47373994_B2

37

This decal is located on the left-hand side on the top of the steering column, over the transmission selector lever.

COIL16WEL0117AA

2-47

38

2 - SAFETY INFORMATION

17 – “Maintenance and lubrication information” decal This decal displays the machine maintenance and lubrication intervals.

Quantity :1 47918244

47918244_A2

39

This decal is located on the left-hand side of the rear cab plate.

COIL16CEX0161AA

40

18 – “Identification of fuses and relays” decal This decal identifies and shows the capacity of the fuses and relays of the electrical system.

Quantity: 1 47373991

47373991_D2

41

This decal is located under the inspection cover of the fuse and relay compartment, on the left-hand side of the steering column.

COIL16WEL0125AA

2-48

42

2 - SAFETY INFORMATION

19 – “Steering column indicator lights” decal Quantity: 1 47373993

47373993_B

43

This decal is located on the panel of the steering column indicator lights.

COIL16WEL0115AA

2-49

44

2 - SAFETY INFORMATION

Hand signals NOTICE: It is recommended that both you and the signaler use hand signals to communicate with each other. Before starting work, check that you both properly understand the signals that you will be using.

Turn the engine on

BRIL12SP0310A0A

1

BRIL12SP0311A0A

2

BRIL12SP0312A0A

3

BRIL12SP0313A0A

4

turn of the engine

Move toward me Move the hands forward and backward with the palms toward the signaler.

Keep back Move the hands forward and backward with the palms toward the operator.

2-50

2 - SAFETY INFORMATION

Move this far

BRIL12SP0314A0A

5

BRIL12SP0315A0A

6

BRIL12SP0379A0A

7

BRIL12SP0380A0A

8

Stop completely and wait

Stop Move one hand from one side to the other

Emergency stop Quickly move both hands from one side to the other.

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2 - SAFETY INFORMATION

Raise load or bucket

BRIL12SP0381A0A

9

Lower load or bucket

BRIL12SP0382A0A

10

BRIL12MG0022A0A

11

BRIL12MG0023A0A

12

Raise load or bucket slowly

Lower load or bucket slowly

2-52

2 - SAFETY INFORMATION

Turn the machine to the left (Tilt the load to the left) To stop the movement, stop the movement of your hand.

Then make a fist.

BRIL12SP0383A0A

13

BRIL12SP0384A0A

14

HAND15ALL0015AA

15

HAND15ALL0016AA

16

Turn the machine to the right (Tilt the load to the right) To stop the movement, stop the movement of your hand.

Then make a fist.

Rotate the bucket

Unload the bucket

2-53

2 - SAFETY INFORMATION

2-54

3 - CONTROLS AND INSTRUMENTS

3 - CONTROLS AND INSTRUMENTS###_3_### OPERATOR'S SEAT

Operator seat Operator seat Before you operate the machine, check, adjust, and lock the seat for added comfort and control of the machine.

Seat adjustment The seat should be adjusted before you start to operate the machine. You should adjust it so as to enable the operator to reach all the commands of the machine easily and comfortably.

To increase the distance between the seat and the pedals, turn the knob (1) clockwise. To reduce the distance, turn counter-clockwise.

Push the lever (2) and force the seat base forward or backward into the desired position. Release the lever to lock the seat again.

COIL13WEL0355AA

3-1

1

3 - CONTROLS AND INSTRUMENTS

Shoulder belt WARNING Avoid injury!

Before starting the engine, securely fasten the seat belt. The seat belt can help ensure your safety if it is properly used and maintained. Never wear a seat belt loosely or with slack in the belt system.

Never wear the belt if it is twisted or pinched between the seat structures.

Failure to comply could result in death or serious injury.

W0142A

Fastening the seat belt Fasten the seat belt as follows: • Insert the retaining tang (1) into the buckle (2).

• Make sure that the belt is fastened. Pull on the loose part of the belt on the right-hand side to adjust the belt length around your body (3).

RCIL10CWL083FAL

1

NH0193

2

RCIL10CWL083FAL

3

Unfastening the seat belt Unfasten the seat belt as follows: • Press the red button on the buckle (2) to unlock the tongue from the buckle.

• Slide out the tongue (1).

3-2

3 - CONTROLS AND INSTRUMENTS

Doors and windows Cab door latch (left-hand side) To lock the cab door, close it firmly until you feel the latch activate.

COIL16WEL0197AA

1

COIL13WEL0346AA

2

Window locking lever (right-hand side) To open the cab window, lift the bottom of the locking lever and pull off the pin.

Push the window out.

The lever has a window opening stopper.

To lock the window in the closed position, pull it inward and push the locking lever fully down.

3-3

3 - CONTROLS AND INSTRUMENTS

Instrument cluster Controls

COIL13WEL0364FA

1.

2.

3.

4.

5.

Throttle Pedal Foot Brake Pedal Transmission control lever Turn signal lights and horn lever Bucket control lever

3-4

1

3 - CONTROLS AND INSTRUMENTS

Instruments

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Key switch Engine hour meter Transmission fluid temperature gauge Engine coolant temperature gauge Engine oil pressure indicator Fuel level gauge “Auto” auto-shift switch Declutch switch “Declutch” Park Brake Switch Headlight switch Air filter restriction indicator light

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Fuse and relay compartment and Transmission control module

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17. Fuse and relay box 18. Transmission control module NOTICE: Before performing any welding service on the machine, turn off the ignition key, ensuring that you put it in the "OFF" position, and disconnect the electrical connectors from the transmission control module. Performing welding service without disconnecting the transmission control module will cause irreparable damage to this component and to the transmission.

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3 - CONTROLS AND INSTRUMENTS

FORWARD CONTROLS

Instrument cluster – (Steering column) Engine ignition key It is a rotary-type switch, located on the right-hand side of the steering column, which can only be activated by the ignition key.

The engine ignition key can take the positions described below: 1. ACC – Accessories.

In this position, all of the electrical circuits of the machine accessories are powered.

2. OFF – Off. In this position, the machine and all the circuits are shut down.

NOTE: Whenever you park the machine, place the ignition key in the OFF position and remove the key from the ignition switch.

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3. IGN – On. This position activates all of the machine's electrical circuits. The lights of the verification panel will be lit up: – Charging batteries – Transmission fluid pressure – Parking brake, if set – Service brake pressure, if low 4. START – Start-up.

Turn the key to this position to engage the starter motor. Once the engine starts running, release the key so that it automatically returns to position IGN. NOTE: The machine must have the transmission in neutral and the parking brake set.

Turn signal lights and horn lever Move the lever forward to turn on the left-hand turn signals.

Move the lever backward to turn on the right-hand turn signals.

Place the lever in the central position to turn off the turn signal lights.

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3 - CONTROLS AND INSTRUMENTS

Horn Press the end of the lever to sound the horn.

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Turn signal light (left-hand) This indicator will flash green when the steering lever is engaged forward, indicating a left-hand turn.

Indicator light for battery charge When the machine is turned on, this indicator will light up, turning off soon after the start-up. Always check that the light is coming on, indicating that the system is working properly. If this light remains lit when the engine is running, the battery charging system is not functioning correctly. Stop the machine and look for the cause of the issue. If the issue persists, contact an authorized CASE CONSTRUCTION dealer.

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3 - CONTROLS AND INSTRUMENTS

Indicator light for low brake pressure When turning on the machine, this light should not light up.

NOTE: If this light lights up when the machine is turned on, the brake pressure is low. In this case, do not start working with the machine while the pressure does not reach the normal level of work.

If the low brake pressure indicator light comes on during operation, the fluid pressure is below that required for activation of the brake. Do not work with the machine in these conditions.

NOTE: In this case, there is only enough pressure to stop the machine. Never work under these conditions. Loss of system pressure is normally the result of leaks. In this case, check and correct the problem.

LIFE-THREATENING HAZARD. STOP THE MACHINE IMMEDIATELY.

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Parking brake indicator light This indicator light will stay lit for as long as the parking brake is applied.

With the parking brake applied, the transmission will remain in neutral.

NOTE: If the machine has been turned off with the parking brake switch released, the brake will be applied. When the machine is turned on again, the indicator light will be lit up.

Transmission fluid pressure indicator light When you turn on the machine, this indicator will come on after five seconds and will turn off when you start the engine.

Check that the light is coming on, indicating that the system is working. Wait for at least five seconds before starting the engine.

If this indicator comes on while you are operating the machine, the transmission fluid pressure is below what is necessary for normal operation.

If this occurs, check that the fluid level is not low and if the fluid used is that specified in this manual.

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3 - CONTROLS AND INSTRUMENTS

Turn signal light (right-hand) This indicator will flash green when the steering lever is engaged backward, indicating a right-hand turn.

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Transmission indicator panel 1. When automatic mode is selected, the up and down arrows are displayed. The bars indicate the gear selected.

2. Error indication. See an Authorized CASE CONSTRUCTION Dealer.

3. Central display. Indicates the direction (F-N-R), gear, parking brake, fault codes, calibration information, etc, NOTICE: If the instrument cluster indicates a fault, consult an authorized dealer to determine what the issue is immediately.

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3 - CONTROLS AND INSTRUMENTS

Transmission control lever This control lever is used to put the transmission in the FORWARD, NEUTRAL, and REVERSE positions.

Move the transmission control lever forward to select a forward gear "F", and in its direction to select a reverse gear "R".

Move the lever to the central position to select neutral "N".

For more details about the operation of the transmission control lever, see page 3-16.

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Hazard lights switch Press the switch located below the transmission selector lever to activate the hazard lights.

Press it again to turn off the hazard lights.

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3 - CONTROLS AND INSTRUMENTS

Instrument cluster – (Front panel) Engine hour meter The indicator shows the accumulated operating time of the engine and the machine.

The time indicator has a six-digit totalizer.

The first five are on a black background and total the hours worked. The last is on a white background and is the tenths of hours.

Use the indication of hours worked to accomplish tasks for inspection, maintenance, and lubrication of machine components.

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Transmission fluid temperature gauge This indicator shows the transmission fluid temperature while the machine is in operation.

During normal working operation, the indicator pointer should remain in the green band, which indicates normal transmission fluid temperature.

The red band indicates high transmission fluid temperature. If this occurs, immediately stop the machine and wait for a few moments before resuming work.

Operating the machine in extreme conditions for a prolonged period may increase the transmission fluid temperature.

The system allows this small increase for short periods.

If you need to work in extreme conditions for long periods, break up your work cycle with short breaks, allowing the fluid to cool.

NOTE: Increased temperature affects the properties of the fluid. If the machine operates for a long time with a high transmission fluid temperature, premature wear of components may occur. The most common factors that contribute to the increase in the transmission fluid temperature are: – Clogged fluid filter – Low fluid level, or – Failure in transmission hydraulic system

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3 - CONTROLS AND INSTRUMENTS

Engine coolant temperature gauge This indicator shows the engine coolant temperature while the machine is in operation.

During normal operation of the machine, the needle should remain in the green band to indicate normal temperature.

If the needle enters the red band, it is a sign that the oil pressure is too high.

NOTICE: Do not operate the machine under these conditions.

Stop the machine immediately and check the cause of the issue.

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Continuing to operate with high coolant temperature can cause damage to the engine.

Engine oil pressure indicator This indicator shows the engine oil pressure while the machine is in operation.

During normal operation, the needle should remain in the green band to indicate normal engine oil pressure.

The red band indicates low oil pressure.

If, during operation, the pressure falls into the red band, stop the machine immediately and check the cause of the issue.

Continuing to operate with low oil pressure can cause damage to the engine.

Fuel level gauge This indicator shows the fuel level in the tank.

The red band indicates low fuel level.

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3 - CONTROLS AND INSTRUMENTS

“Auto” auto-shift switch You use the auto-shift switch to select automatic or manual modes for the transmission.

When the auto-shift switch is in the “On” position, the transmission will automatically move to “Up” (higher) or “Down” (lower) gears between 1st and 2nd and the highest gear selected on the transmission control lever.

Press the bottom of the switch to make the changes automatically.

Press the top of the switch to make the changes manually.

For a complete description of operation, see page 3-16.

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Declutch switch “Declutch” Push the top of the declutch switch. This turns declutch mode off.

Depressing either of the brake pedals will activate the brakes. The brake light indicator will come on and the transmission clutch will remain engaged.

Depress the bottom of the declutch switch to re-activate the declutch mode.

Depressing either of the brake pedals will activate the brakes and the transmission clutch will be disengaged.

NOTE: Use the declutch switch when you need the maximum amount of power (speed) available for the lift arm in order to raise the bucket. The clutch disengages the transmission when you need maximum power into the loader hydraulic circuit.

Park Brake Switch To set the parking brake, move the safety lock down and press the bottom of the parking brake switch.

To release the parking brake, move the safety lock down and press the top of the switch, pressing the brake pedal simultaneously.

NOTICE: When the ignition key is in the "OFF" position or when the braking system is depressurized, the parking brake will be engaged.

NOTICE: The braking system must be pressurized in order for the parking brake to be released. The brake pressure indicator light cannot be lit while releasing the parking brake.

NOTE: If the machine has been turned off with the parking brake switch released, the brake will be applied. To release the parking brake, turn on the machine and press the switch at the top and then at the bottom.

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3 - CONTROLS AND INSTRUMENTS

Headlight switch The headlight switch, located on the instrument cluster, has three positions.

With the engine running, press the bottom of the switch once (1st stage) to turn on the tail lights and panel lights.

Press the bottom of the switch once more (2nd stage) to turn on the headlights.

To turn off the headlights, press the top of the switch.

To turn off the tail lights, press the top of the switch once more.

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Air filter restriction indicator light The air filter restriction indicator light indicates when the filter elements are obstructed.

In this case, the air filter requires maintenance.

A clogged air filter directly affects the performance of the engine and, consequently, of the hydraulic system of the machine.

The period for cleaning or replacement of air filter elements will depend on the conditions of the work environment.

Please refer to your maintenance chart.

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3 - CONTROLS AND INSTRUMENTS

Transmission controls Transmission control lever This control lever is used to put the transmission in the FORWARD, NEUTRAL, and REVERSE positions. Move the transmission control lever forward to select a forward gear "F", and in its direction to select a reverse gear "R".

Move the lever to the central position to select neutral "N".

To select a gear, turn the knob on the end of the lever.

It allows the selection of 4 forward gears and 3 reverse gears.

For maximum operating force, select position "1". For maximum operating speed, select position "4".

When the "AUTO" switch is in the ON position, the transmission automatically shifts a gear UP or DOWN between 1st or 2nd gear and the highest gear selected in the transmission lever.

3-16

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Park brake Park Brake Switch NOTE: Make sure the machine is completely stopped before applying the parking brake.

NOTICE: The parking brake is a spring-applied, hydraulic-released brake, which is coupled to the transmission output shaft. It is intended to keep the machine at a standstill when used properly. This switch is equipped with a safety lock.

To set the parking brake: • Slide the safety latch down. Press the bottom of the parking brake switch to set it.

• The parking brake will also be set whenever the ignition key is placed in the "OFF" position.

NOTE: To move the machine, the service brake should be at normal operating pressure before the parking brake is released.

• The brake pressure indicator light (on the front panel) should not light up when the parking brake is released.

Trying to move the machine before the service brake pressure is in the operating range can result in premature wear of the parking brake pads.

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To release the parking brake: • Engine must be running.

• Service brake pressure must be in the operating range.

• The transmission control lever must be in neutral.

• Slide the safety latch down and press the top of the parking brake switch to release it.

• To move the machine, place the transmission control lever in FORWARD or REVERSE. NOTE: If the machine has been turned off with the parking brake switch released, the brake will be applied. To release the parking brake, turn on the machine and press the switch at the top and then at the bottom.

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3 - CONTROLS AND INSTRUMENTS

Service brakes Brake pedal This pedal activates the service brake.

NOTE: When the brake pedal is activated, the brakes are applied and lights come on. Use the declutch switch (see "Declutch switch" in 3-3) if you need maximum power or drive speed for the lift arms and the bucket of the machine.

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Throttle Throttle pedal Push down on the foot throttle to increase the engine speed.

Release the pedal to reduce engine RPM.

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3 - CONTROLS AND INSTRUMENTS

RIGHT-HAND SIDE CONTROLS

Control levers – (Arm and bucket) This lever controls the lifting and lowering of the arm and the unloading and tilt of the bucket.

Move the lever to the left-hand side to tilt the bucket back.

Move the lever to the right-hand side to unload the bucket.

For work, displacement, or transport, avoid any contact of the arms with potential obstacles.

Before you carry out a loading operation, check for water pipes or other public utility installations.

Whenever the engine stops during operation on downhill or uphill slopes, lower the bucket to the ground and turn on the engine immediately.

To stop the bucket in a particular position, release the lever. The lever will automatically return to the Neutral (N) position.

To raise the arm, move the lever backwards (L).

To fully lock it, move the lever all the way back.

To lower the arm, move the lever forward (A).

To stop the arm in a particular position, release the lever.

The lever will return to the Neutral (N) position.

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3 - CONTROLS AND INSTRUMENTS

Heating, ventilation or air-conditioning control Air-conditioner controls NOTE: Available only in closed cab.

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Cooling control selector The illustration to the side shows the cooling control selector of the air-conditioning system.

Turn the selector (A) clockwise from position 0 (off) up to position (maximum cooling) to decrease the cab temperature. When the selector switch is turned fully clockwise, the air-conditioning system will provide the minimum temperature in the cab interior. The selector adjusts the cab temperature continuously, between positions 0 and maximum cooling.

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3 - CONTROLS AND INSTRUMENTS

Fan speed control selector To select the fan speed, turn the selector (B) shown in the figure to the side. Turn the selector clockwise to increase the speed. The fan speed is adjustable in four different levels, according to the position of the control selector.

• Position 0 – Fan turned off • Position 1 – Low fan • Position 2 – Medium fan • Position 3 – Maximum fan

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Heating control selector The selector (C) controls the opening of the hot water valve. The temperature can be obtained by continuously turning the selector between positions 0 (off) and (maximum heating). Adjust the temperature as desired.

Air vents The heating and air-conditioning system has four air vents, located on the upper part of the right-hand console.

The vents have an angular adjustment capacity of 360° and an air flow direction capacity of 90° from their vertical axis.

Air flow may be directed by turning the air vents or by moving the grates as desired.

Air flow can also be interrupted by closing the grates completely.

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3 - CONTROLS AND INSTRUMENTS

Operating the heating and air-conditioning system Maximum cooling For maximum cooling on very hot days or when the machine has remained in the sun for a long period of time, proceed as indicated below.

1. Open the door and side window for a few moments to facilitate the quick release of the hot air present in the cab interior.

2. Completely open all of the air vents.

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4. After a few minutes, close the door and window and reduce the fan speed to achieve a pleasant climate in the cab interior. Now slightly reduce the cooling.

Maximum heating For maximum heating on cold days, proceed as indicated below.

1. Keep the door and window closed.

2. Completely open all of the air vents.

3. Position the selectors in the following positions: – Cooling control selector (A) in position 0 (off) – Fan speed selector (B) in position 3 (maximum – Heating control selector (C) in position heating) After a few minutes, reduce the fan speed. Re-position the heating control selector for a pleasant temperature in the cab interior.

Defogging the windows To defog the windows of the cab on cold or rainy days, proceed as follows: 1. Keep the door and window closed.

2. Completely open all of the air vents.

3. Position the selectors in the following positions: (maximum – Cooling control selector (A) in position cooling) – Fan speed selector (B) in position 3 (maximum heating) – Heating control selector (C) After a few minutes, reduce the fan speed. Re-position the cooling and heating control selectors for a pleasant temperature in the cab interior.

ATTENTION: The cooling and heating control selectors may be used simultaneously to obtain a moderate temperature in the cab interior.

The air conditioning only works with the machine engine in operation when the fan is turned on (at any speed).

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3 - CONTROLS AND INSTRUMENTS

For perfect operation of the air conditioning Whenever the air conditioning is engaged, the door and window on the machine cab must be closed.

ATTENTION: It is necessary to turn on the air conditioning at least once every 250 h of machine operation, regardless of weather conditions, so that there is lubrication in the air-conditioning compressor retainers.

ATTENTION: Turn the selector (A) clockwise from position 0 (off) to position (maximum cooling). Let it run for at least 15 min.

In temperatures below 0 °C, it is necessary to close the air inlet duct of the air-conditioning condenser cooling system, not allowing greater cooling in the system, ensuring that the lubricant and the refrigerant gas of the air-conditioning system operate at the ideal temperature.

In the same way, it is important to turn on the hot air to the maximum heating position at least once a week for 10 min. This causes fungus that may accumulate on the evaporator to be removed. This procedure must be carried out with the cooling switched off to get more heat in the evaporator.

When the air conditioning is turned on, there will be condensation of moisture in the evaporator. This condensation is removed by the air-conditioning drain. As a result, condensed water can be seen dripping onto the bottom of the machine. This is normal.

When the air conditioning is turned on, at least one of the air vents should remain open. Otherwise the evaporator can freeze due to lack of air circulation.

Always keep the correct tension in the air-conditioning compressor belt.

Air conditioning filters must be clean at all times. Whenever this is not possible, they must be replaced.

The air-conditioning condenser must always be clean and free from obstructions.

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OVERHEAD CONTROLS

Cab roof controls Front work lights switch To turn on the front work lights, press the bottom of the switch.

To turn off the front work lights, press the top of the switch.

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Rear work lights switch This switch has three positions: 1. Top position – Turns on the rear work lights with reverse gear engaged.

2. Central position – Off. 3. Bottom position – Turns on the rear work lights, regardless of the gear engaged.

NOTE: For driving on public roads, the switch should be kept in the top position.

Windshield washer switch To turn on the windshield washer, press the bottom of the switch.

Release the switch to turn off the windshield washer.

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3 - CONTROLS AND INSTRUMENTS

Windshield wiper switch This switch has three positions: 1. To turn on the windshield wipers at low speed, press the bottom of the switch once.

2. To turn on the windshield wipers at high speed, press the bottom of the switch again.

3. To turn off the windshield wipers, press the top of the switch.

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Beacon light switch (if equipped) To turn on the beacon light, press the bottom of the switch.

To turn off the beacon light, press the top of the switch.

The Power Take-Off (PTO) for supply of the beacon light is at the top of the rear of the cab, next to the rear work lights.

Lift the plastic cover to install the connector.

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3 - CONTROLS AND INSTRUMENTS

Cab inner light switch To turn on the cab interior light, push the switch forward.

To turn off, pull the switch back.

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3 - CONTROLS AND INSTRUMENTS

EXTERIOR CONTROLS

Electrical (Master switch) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

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NOTICE: The machine's master switch connects the entire electrical circuit to the batteries. When you service the electrical circuit, turn the master switch to the off position to shut it down.

The master switch is located on the left-hand side of the machine, on the engine side access frame.

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The switch in the ON position (1) powers the entire electrical system.

The switch in the OFF position (2) interrupts all power from the electrical system.

NOTICE: DO NOT use the master switch to turn the engine off.

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Telematics (option) FleetForce™ This machine is equipped with a telematics system.

This is an asset-monitoring system that combines Internet, cellular, and GPS technologies.

A transponder unit is mounted on the equipment that wirelessly communicates with the CASE CONSTRUCTION user interface FleetForce™ through the link provided in the Dealer Portal on the “Service” tab.

NOTE: Once the web portal is reached, go to the “Activation” page in the “Service Management” section of the “Administration” menu. Select the Serial Number of the Telematics unit that has been installed, assign it to the customer and complete the registration procedure.

Using cellular technology, the transponder can send equipment data including location, on/off status, usage and production metrics, diagnostic data, movement alarms, and unauthorized usage to the interface.

The system will help cut costs and keep accurate records.

Refer to the provided guide for operating your telematics system.

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4 - OPERATING INSTRUCTIONS

4 - OPERATING INSTRUCTIONS###_4_### COMMISSIONING THE UNIT

Run-in period of a new machine Run in procedure The engine will have a longer working life and give better and more economical performance if certain steps are followed during the first 100 hours of operation: • Warm up the engine before you use it with a load.

• Do not run the engine at maximum power for prolonged periods of time.

• Do not run the engine at idle speed for prolonged periods of time.

• Frequently check the instruments on the instrument panel.

• Frequently check the oil levels and the engine coolant solution.

• During the first 8 hours, work with a normal load.

NOTE: Do not operate with the converter or with the hydraulic system at “Stall” speed for longer than 10 seconds.

• During the run-in period, always run the engine at maximum speed (throttle fully open).

NOTE: Avoid idle speed at low speeds.

• If the machine is working under load, let the engine run at idle speed for one or two minutes before you shut it down, so that the parts can cool down in a uniform way.

• Keep the operating temperature at the recommended levels.

NOTE: A low operating temperature contributes to the formation of destructive acids and deposits that may harm the engine.

NOTICE: To prevent damage to the turbocharger, allow the engine to run at idle speed for a few moments before you shut down the engine.

NOTE: During the run-in period, the following maintenance inspections and operations should be carried out in addition to those specified in the maintenance schedule:

In the initial 100 hours • Replace the hydraulic fluid filter • Replace the transmission fluid and the filter • Top up the front and rear axle oil

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4 - OPERATING INSTRUCTIONS

Before starting the engine Checks before engine start-up Before starting daily work or before each new shift, go around the machine and perform a visual inspection, checking the following points: • Axles: Check for leaks.

• Engine: Check for oil or fuel leaks. Check for dirt around the engine.

• Cooling System: Check for leaks or dirt stuck on the outside of the radiator.

• Fuel Tank: Make sure to fill the machine with clean fuel that meets the specifications set out in this manual. Check to see if there is any accumulation of sediment or water in the reservoir. If necessary, drain and clean the reservoir.

• Transmission: Check for leaks.

• Hydraulic system: Check the fluid level.

• Headlights: Check for damage.

• Bucket: Check for damage.

• Brakes: Test.

• Tires: Check the air pressure, and check for cuts or damage.

• Hoods and shields: Check for damage or for missing shields.

• Operator compartment: Clean and remove any loose objects. Clean the access steps and handrails.

• Instrument cluster: Check for damage.

NOTE: Check the machine in general for wear, damage, or missing parts. Before starting the machine, replace, tighten or adjust, as required.

NOTE: Clean the safety decals with a damp cloth. Do not use solvents or fuel to clean them. Replace them when they become illegible.

NOTE: See the maintenance chart in this manual and complete the items in the "10-hour maintenance or daily maintenance" section.

NOTE: Always remember to sound the horn before you start the engine.

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4 - OPERATING INSTRUCTIONS

Before operating the machine NOTICE: Do not try to operate the machine if you have not read and fully understood the safety messages and instructions contained in this manual.

• Check the level of all fluids (engine oil, hydraulic fluid, transmission fluid, and engine coolant). Make sure that the fluids and lubricants are suitable for working conditions.

• Perform the daily maintenance operations.

• Inspect the machine, look for signs of possible leakage, and check the hoses. Tighten or replace as required.

• See the run-in period if the machine is new or if the engine has been reconditioned.

• Check the tires for their pressure and for possible damage. Adjust the pressure and repair or replace as required.

• Clean the steps and handrails. Grease, oil, or mud on the steps or handrails may cause accidents. Ensure that they are always kept clean.

• Clean or replace illegible decals. See the decals in Chapter 2.

• Make sure that the engine access panels and all the doors are properly closed and latched.

• Keep the cab door in the fully closed position.

• Remove any obstruction that may hinder visibility. Clean the windshield, the windows, and the rear view mirrors.

• Check to make sure that no tools or other items have been left on the machine or in the operator's compartment.

• Make sure nobody is standing in the machine working area.

• Find out more about safety measures in effect in the job location.

• Devise a convenient way to exit the machine (emergency exit via the windshield, the rear window, or the side window) in the event that the cab door is damaged or due to the machine having overturned.

• Before undertaking any journey or operation during the hours of darkness, make sure that the lighting system and signaling equipment are fully functional.

• Adjust the seat in order to be able to access the brake pedals with your back resting against the operator seat back.

• Fasten and adjust the seat belt.

• With the engine running at operating temperature, check the instrument cluster for correct indications.

• Check to make sure that the controls of the implements work correctly.

• • NOTICE: Before each period of operation, check that the machine’s steering, brakes, hydraulic controls, instruments, and safety equipment work properly. Check the NEUTRAL position of the transmission control lever. A machine that is working properly can avoid accidents. Carry out all of the necessary repairs or adjustments before you operate the machine.

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4 - OPERATING INSTRUCTIONS

STARTING THE UNIT

Starting the engine WARNING Equipment failure could cause accident or injury!

Always fasten the seat belt securely before you operate the machine. Inspect seat belt parts for wear and damage. Replace any and all worn or damaged parts of the seat belt prior to operation.

Failure to comply could result in death or serious injury.

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NOTE: Before you start the engine, always sit in the operator's seat, fasten your seatbelt, and make sure that you are able to push the pedals all the way down, with your back supported on the back of the seat. Apply the parking brake. Make sure that the transmission direction control lever is in the neutral position. Warn anyone who is near the machine that you are about to start it.

NOTE: Do not persist in starting the engine for a period of more than 30 seconds. If the engine does not start in this period, wait two minutes before trying again. Do not use start-up to bleed the fuel supply system. Fuel must be bled by the hand pump. Prolonged and repeated operation of the ignition key due to engine start-up problems can seriously damage the fuel shutoff solenoid. In this case, all warranty claims will be rejected due to improper operation.

• Make sure that the control levers are in neutral.

• Make sure that the transmission lever is in neutral.

• Ensure that the parking brake is applied.

• Turn the ignition key to the on position. Check that the instrument cluster works correctly.

• Turn the ignition key to the start position. Hold the ignition key in that position to engage the starter motor and to turn over the engine.

NOTE: If the engine starts and stops, wait until the starter motor no longer turns over before you start the engine again.

• After starting the engine, check the instruments to ensure that the readings are correct.

• Run the engine for some time at a speed slightly higher than idle speed to warm the engine up.

• Once the engine is running, briefly release the throttle to allow the pump's maximum flow thrust to start working.

This is because the injection pump is equipped with a variable speed regulator.

• With the engine at an idle speed of approximately 950 rpm, the minimum oil pressure should not be lower than 0.5 Kg/cm² (7.1 psi). At this point, the oil pressure warning light should extinguish.

NOTE: If the pressure shown is lower than the specified pressure and the light does not extinguish, immediately stop the engine and check for the cause of the lack of pressure.

• Do not accelerate the engine above idle speed immediately after the start-up. This will allow the air pressure to fall within the green range and the parking brake to be released.

• The machine must not be moved until the buzzer stops sounding, until the air pressure gauge needle is in the green range, and until the parking brake is released.

• During the starter drive, white or black smoke will be emitted from the exhaust pipe.

NOTE: If there is no smoke, or if the engine does not start-up, this means that the fuel is not reaching the cylinders and that you should investigate the cause.

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4 - OPERATING INSTRUCTIONS

During operations Periodically observe the control instruments on the panel.

If the battery charge warning light turns on while the engine is running, this indicates that the battery is not receiving charge.

Also check the coolant water operating temperature and the oil pressure gauge. If any irregularity is identified, stop the vehicle and identify the fault.

Engine speed Diesel engine speed is limited by the injection pump governor. Thus, a diesel engine cannot fire in neutral. A governor automatically restricts the injection pump when the engine reaches the maximum established speed.

Economical operations The diesel engine on your loader guarantees a long working life, low fuel consumption, and the preservation of its initial power. Performance, however, is not solely dependent on the engine. The way in which it is run is also a principal factor.

The greater the uniformity of the load to which the engine is subjected, the lower the level of fuel consumption and general engine wear.

Idle Do not run the engine for a long period at idle speed. This may cause a low operating temperature. A low operating temperature may lead to the contamination of engine oil with acids and impurities. The correct operating temperature keeps the engine efficient and clean.

Run the engine at idle speed for a minute after start-up before you increase the speed and load. When you shut down the engine after you use the machine under high load, let the engine run at idle speed for one to two minutes to allow the components to cool down in a uniform way.

Shut down the engine after you have let the engine run for a few moments at idle speed to prevent damage to the turbocharger.

NOTICE: The engine must never be run at idle speed for long periods during its run-in, especially in extremely cold weather.

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4 - OPERATING INSTRUCTIONS

Machine operation (In cold environments) ATTENTION: Cold conditions can cause problems with your machine. Under these conditions, your machine requires particular care during the start-up, warm-up period and servicing to achieve the best performance. Proper cold weather servicing will extend your machine’s working life. Pay attention to the items described below.

Battery and electrical system

Fuel system

1. Clean the batteries and check that they are fully charged.

1. Check with your supplier regarding the ideal fuel type for cold weather use.

NOTE: A fully charged battery at a temperature of -17 °C (1.4 °F) has only 40% of its normal start-up capacity. At -29 °C (-20.2 °F), the battery has only 18% of its total capacity.

NOTE: The engine output will be reduced if wax particles are deposited in the fuel filters.

2. Be sure to check for water in the fuel system.

NOTE: Low temperatures could cause water deposits to form in the fuel tank and freeze.

2. Inspect the battery's cables and terminals.

3. Clean the terminals. Apply a sealing compound to the electronic terminals to prevent corrosion. See an Authorized CASE CONSTRUCTION Dealer for information on how to purchase the product.

3. Check and drain the fuel filter and fuel tank to remove water that may have accumulated at the end of each shift, or as necessary.

NOTE: If no water has accumulated, increase the interval between checks.

4. To retain the charge lost during start-up, let the machine run for approximately 10 min in cold climates and approximately 30 min in extremely cold climates.

NOTE: During extremely cold periods, removing and storing the batteries in a moderately warm place, preferably around 21 °C (69.8 °F), may be necessary.

Reinstall the batteries when starting up the engine for daily operations.

5. If the battery requires water, make sure that you charge the batteries or let the engine run for approximately two hours at temperatures below 0 °C (32 °F).

This procedure will prevent the battery from freezing.

Cooling system 1. Fill the anti-freeze cooling system.

2. Check the coolant mixture before operating in cold weather conditions.

3. Use a mixture of 50% ethylene glycol and 50% water when you operate at temperatures of -37 °C (-34.6 °F).

NOTE: If the temperature is below that described above, see an Authorized CASE CONSTRUCTION Dealer for information about the correct ratio of the mixture of ethylene glycol and water.

Lubricants 1. Make sure that you correctly follow the oil and filter recommendation for the engine. Make sure that you correctly follow the fluid and filter recommendation for the hydraulic system, as indicated in this manual.

2. Use oil with the correct viscosity for the ambient operating temperature on each machine component, especially for the engine crankcase, the transmission, and the axles.

4. Use a solution of ethylene glycol and water in your machine throughout the year.

Cold start 1. Contact an Authorized CASE CONSTRUCTION Dealer for information about the components for the cold starting system (optional).

3. In intense cold weather conditions, contact your Authorized CASE CONSTRUCTION Dealer for information on alternative lubricants for the hydraulic system and the transmission.

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4 - OPERATING INSTRUCTIONS

Machine warm up 1.

Once you have started the engine, keep the engine running (without load) at half of maximum speed ( 1300 – 1400 RPM) for at least 10 min.

8.

Once the machine has been correctly warmed up, depress and hold the brake pedal, move the transmission into the FORWARD position, press the parking brake switch to put it in the OFF position, and release the brake pedals.

9.

Operate the machine safely in a clear area before operating it for work.

NOTE: This will help to heat up the hydraulic fluid and transmission fluid.

2.

After the engine has warmed up, activate the driver controls by pressing the right-hand side of the switch on the instrument cluster.

3.

Depress and hold the brake pedal. Activate the hydraulic controls several times.

4.

In extremely cold conditions, it may take a while for hydraulic functions to respond.

5.

10. Ensure that all the machine’s controls work.

11. Do not operate the machine in 3rd or 4th gear until the transmission fluid and the axle oil has warmed up, enabling the machine to move freely.

Activating the hydraulic controls several times will heat up both the hydraulic fluid and the hydraulic system components.

NOTE: The power steering may become slow to respond in periods of intense cold.

6.

Turn the steering wheel from the position of the righthand stop to the position of the left-hand stop at least 3 to 5 times before driving the machine.

NOTE: Ensure that there is enough space around the machine before turning the steering wheel from the right-hand stop position to the left-hand stop position.

7.

In intensely cold conditions, the brakes can be slow to respond. You need to use the correct fluid in the braking/hydraulic system. Even when you use the correct fluid in the braking/hydraulic system, you may find the brakes a little slow to respond the first few times that you activate the brake.

NOTE: Press the brake pedal at least 8 to 10 times before you move the machine.

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ATTENTION: If the machine has been left at idle speed at a cold temperature, the engine will stay warm, but the hydraulic/brake fluid and the axle fluid will not. The axle fluid and axle components may be cold and make the brakes slow to respond. If this happens, the entire warm-up procedure must be repeated.

4 - OPERATING INSTRUCTIONS

Machine operation (In hot environments) ATTENTION: Weather conditions can cause issues with your machine. Under these conditions, your machine will require special care. Proper cold weather maintenance will extend the service life of your machine. Pay attention to the items described below.

1. Keep the coolant at the correct level in the reservoir and radiator.

2. Keep the cooling system pressurized. Test the radiator cap before the hot weather starts.

NOTE: Replace the cap if necessary.

3. Use the correct mixture of 50% ethylene glycol and 50% water in the cooling system.

4. Clean all dirt and debris from around the radiator, the air-conditioning condenser, and the other heat exchangers on the machine.

5. Check the condition of the drive belts.

6. Use lubricants with the correct viscosity. Contact an Authorized CASE CONSTRUCTION Dealer for information about alternative lubricants.

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4 - OPERATING INSTRUCTIONS

PARKING THE UNIT

Stopping the machine WARNING Fall hazard!

Jumping on or off the machine could cause an injury. Always face the machine, use the handrails and steps, and get on or off slowly. Maintain a three-point contact to avoid falling: both hands on the handrails and one foot on the step, or one hand on the handrail and both feet on the steps.

Failure to comply could result in death or serious injury.

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1.

Decrease engine speed.

2.

Engage the brake pedal.

3.

Place the transmission control in neutral.

4.

Keep all unauthorized personnel clear of the area.

5.

Park the machine on a flat, level, firm surface, away from any obstacles.

NOTE: If the machine is to be temporarily parked on a ramp, position the front part of the machine facing the base of the ramp. Make sure that the machine is behind an object that will not move.

6.

Support the implements on the ground.

NOTE: Slowly move the equipment levers through all positions to insure that residual hydraulic system pressures are released.

7.

Set the park brake.

8.

Leave the engine running at idle speed for three to five minutes to reduce the engine temperature and turbocharger temperature.

NOTE: Do not shut down the engine unless at idle speed to prevent damage to the turbocharger.

9.

Shut down the engine. Place the ignition key in the OFF position. Remove the key.

10. If the machine has a cab, use the key to lock the cab doors.

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4 - OPERATING INSTRUCTIONS

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5 - TRANSPORT OPERATIONS

5 - TRANSPORT OPERATIONS###_5_### SHIPPING TRANSPORT

Machine transport WARNING Driving hazard!

Know all rules, regulations, laws, and required safety equipment for transporting or operating this machine on a road or highway. See your dealer to obtain a rotating beacon, backup alarm, Slow Moving Vehicle (SMV) emblem, and other safety equipment.

Failure to comply could result in death or serious injury.

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WARNING Transport hazard!

The machine can slip or fall from a ramp or trailer. Make sure the ramp and trailer are not slippery.

Remove all oil, grease, ice, etc. Move the machine on or off the trailer with machine centered on the trailer or ramp.

Failure to comply could result in death or serious injury.

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NOTICE: Make sure that the trailer is suitable for the machine. The trailer and machine must be equipped with the correct safety equipment for transport. Clean the trailer before loading or unloading the machine. Make sure you know the regulations, laws and governmental codes related to road transport before transporting the machine. Make sure that the trailer and the machine are equipped with the correct safety equipment. Use care when loading a machine.

Loading the machine on a trailer To load and position the machine on a trailer, proceed as follows: 1.

Chock the trailer wheels to prevent movement during loading.

2.

The width of the ramps must be sufficient to suit the trailer and the machine, or even wider.

3.

The slope of the access ramp should be no greater than 15°.

4.

Make sure that the machine is aligned to the ramps before ascending.

5.

Because the machine tends to be unstable when you travel over the rear wheels of the trailer, travel slowly and carefully to the required position.

6.

Lower the loader bucket onto the trailer.

7.

Shut down the engine. Place the ignition key in the OFF position.

8.

Remove the ignition key.

9.

Set the park brake.

10. Put the safety lever in the locked position.

11. Get out of the machine and lock all access doors.

12. Make sure that all of the controls are in the neutral position.

13. Turn off the machine's master switch.

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5 - TRANSPORT OPERATIONS

Securing the machine 1. After you load and position the machine, secure the machine as shown, at the front, center, and rear of the machine.

2. Use cables, straps, or chains to correctly secure the machine to the trailer.

3. Place chocks on each wheel so that the machine does not move during transport.

4. Place a cover over the exhaust pipe.

5. Measure the height from the ground to the highest point of the machine.

NOTE: The height of the machine must be added to the height of the trailer. This defines the total height.

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Unloading the machine To unload the machine, proceed as follows: 1. Chock the trailer wheels to prevent movement during unloading of the machine.

2. Remove the cables, straps or chains used to secure the machine.

3. Start the machine engine.

4. Keep the implements as low as possible.

5. Travel at low speed.

6. Be prepared for a sudden change in the position of the machine during travel up or down the ramp.

NOTE: The machine may rock forward or backward as the center of gravity passes the upper point of the ramp.

7. Unload the machine on firm ground.

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5 - TRANSPORT OPERATIONS

Travelling on public roads Traveling Check the fluid levels and tire pressure. Keep the bucket between the wheel boundary at sufficient height to ensure visibility. The bucket must be empty. Check that all the lights are working. Some tires are not recommended for traveling on the road. Refer to the tire supplier for details.

Keep people away while the implements are being raised in order to avoid personal injury.

On downhill slopes, avoid slowing down by just changing gears. Decelerate and apply the service brake.

Evaluate braking distances at different speeds. Always drive at a speed that is compatible with the site.

Obey the traffic regulations. If a queue of vehicles builds up behind you, stop on the shoulder and allow the traffic to pass. After every two hours of driving, stop for 30 minutes to allow the tires to cool. The tire pressure will increase while you are driving. This is considered normal and there is no need to reduce the pressure.

Check the gauge indicators constantly to make sure that all systems are functioning correctly. Drive accompanied by a signal vehicle with flashing lights and flags to warn vehicles traveling in the opposite direction. If the machine starts to sway rhythmically, decrease the gear and stop. Then continue at a slower speed.

When driving on highways open to normal traffic, obey all traffic rules.

NOTE: The recommendations in this manual are subject to modifications based on the traffic regulations of each country. The above provision may differ in different countries based on local legislation.

NOTICE: When driving on roads open to the public, obey all traffic regulations. Make sure that all lights are working and replace any that are blown.

Front work lights

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5 - TRANSPORT OPERATIONS

Head lights

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Front direction indicator lights

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5 - TRANSPORT OPERATIONS

Rear work lights

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Lights Top of the assembly

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Rear direction indicator lights Bottom of the assembly

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Brake lights Top of the assembly

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5 - TRANSPORT OPERATIONS

RECOVERY TRANSPORT

Tow procedure WARNING Misuse hazard!

Towing is a delicate maneuver that is always carried out at the risk of the user. The manufacturer's warranty does not apply to incidents or accidents that occur during towing. Where possible, carry out the repairs at the site.

Failure to comply could result in death or serious injury.

W0286A

DANGER Loss of control hazard!

Make sure you use a towing vehicle with adequate weight. Towing with an underweight vehicle could cause a loss of control during transport or braking. Calculate the minimum towing vehicle weight required as instructed in this manual.

Failure to comply will result in death or serious injury.

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NOTICE: It is not recommended that you tow the machine. Do not tow the machine to start the engine. Never tow the machine from the front.

Safety Procedures • If the machine is disabled, check if it can be moved without more damage.

• If possible, repair the machine at the work site.

• If the machine cannot be repaired at the work site, tow the machine to a safe location.

• The machine should be moved only far enough to reach a safe repair location or onto a trailer for transport.

• The speed at which the disabled machine is moved must not exceed 8.0 km/h (5.0 mph).

• The machines must be attached as closely as possible.

• Check if the tow machine has braking and steering capacity for both machines.

• Check if the tow hardware, chains, and cables are able to move the machine safely.

• Check if the disabled machine has steering and braking capability.

NOTE: The steering system of the disabled machine compromises the driving of the machine, due to the loss of hydraulic system power.

NOTE: The brakes of the disabled machine may only be used (through the brake pedal) four or five times until the accumulator is discharged.

• Limit use of the brakes as much as possible.

• If you cannot operate the service brakes, use the parking brake.

• Check if movement of the machine will damage the transmission or the moving parts that need lubrication.

• Be certain that all personnel involved are shielded in the event that towing apparatus might break.

• An operator may only enter the towed machine if the machine has steering and braking capability.

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5 - TRANSPORT OPERATIONS

Machine towing If the engine works: • Set the park brake.

• Place chocks on each wheel of the machine.

• Make sure that all of the controls are in the neutral position.

• Remove all of the tools and accessories near the machine.

• Attach a rigid drawbar to the disabled machine.

• Make sure the towing machine has enough power and braking ability to move and stop both machines.

• Remove the wheel chocks.

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• Release the parking brake.

• Make sure that all personnel involved are out of the area.

• Tow the machine at a maximum speed of 8.0 km/h (5.0 mph).

If the engine does not work: • Place chocks on each wheel of the machine.

• Make sure that all of the controls are in the neutral position.

• Remove all of the tools and accessories near the machine.

• Attach a rigid drawbar to the disabled machine.

• Make sure the towing machine has enough power and braking ability to move and stop both machines.

• Disconnect the front and rear drive shafts if the machine needs to be towed for more than 0.8 km (0.5 miles).

• Remove the wheel chocks.

• Make sure that all personnel involved are out of the area.

• Tow the machine at a maximum speed of 8.0 km/h (5.0 mph).

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6 - WORKING OPERATIONS

6 - WORKING OPERATIONS###_6_### GENERAL INFORMATION

Warnings Operation warning • This machine and its implements should only be operated by qualified personnel, seated in the operator position.

• For operations in dark places, make sure that all the machine lights are mounted and in perfect working order. Immediately replace any burned out bulbs.

• The safety symbols on the machine were coded in yellow with black borders and text as a warning, and in red with white borders and text for locations that present danger.

• Make sure that the exhaust system is free of leaks.

When operating with a closed cabin, always keep an air inlet open.

• Keep people away while the implements are being raised in order to avoid personal injury.

• The protection provided by the ROPS may be impaired if you make structural changes or if the ROPS malfunctions.

• Before you set the machine in motion or activate the implements, make sure that there are no people in the work area. Before you climb into the machine, perform a walkaround inspection of it.

• Do not use the float to lower the arm.

• Be careful about overload in the bucket or hanging objects. Try to distribute the load in the bucket.

• Do not over fill the bucket. Stop or move carefully when carrying the loaded bucket.

• Before you leave the work site, check that there are no people close to the machine. Slowly lower the arms and support the arms on the ground. Block the controls.

Shut down the master switch.

• Do not operate the machine near slopes with the transmission in neutral.

• Always lower implements to the ground when the machine is not in use or when you carry out repairs, adjustments, or fueling operations.

• Do not start suddenly when pulling cables or chains.

Stretch them slowly before pulling.

• Always activate the parking brake when you leave the machine.

• If it is necessary to tow the machine, use only the fixing points provided. Make the hitch mounts carefully, and make sure, before you start to tow, that the pins and locks provided are properly secured.

• Do not park on slopes without first immobilizing the machine correctly, so as to guard against accidental movement.

• Always check the work area for hazardous conditions.

Examples of hazardous areas: uphill slopes, ravines, demolitions, fire, high walls, shaky ground, embankments, ditches, heavy traffic, densely populated areas, and enclosed areas. Take great care in areas such as these.

• Comply with all national safety regulations related to operation near to transmission lines and other utilities.

• Keep the bucket between the wheel boundary at sufficient height to ensure visibility.

• Keep the machine a good distance from the ends or ravines when you unload or push a load.

• Always shut down the engine when you leave the operator seat. Never use the bucket as an "elevator" or to transport people.

• Be alert to collapsed ravines, avalanches, and falling objects. Be aware of buried objects and other obstacles.

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6 - WORKING OPERATIONS

Operating Instructions WARNING Impact hazard!

Bucket edge or teeth can catch on frozen surfaces or buried objects during surface scraping operations. Before operation, inspect the area for hazardous objects. Operate the machine at slow speed around objects.

Failure to comply could result in death or serious injury.

W0459A

NOTE: With standard equipment and authorized accessories, your machine is intended for use in general surface excavation and earth removal. This includes leveling of soil, truck loading and re-handling of material and cleaning of ditches. If the machine is used to lift objects, make sure that the machine is properly equipped. Follow the instructions and safety precautions provided in this manual.

Operations to level surfaces When you perform operations to level surfaces, always move the machine in reverse gear.

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Operations to push materials When you perform operations to push materials, do not set the unload tilt angle to values greater than 20 °C. ATTENTION: The bucket must not be in the full dump position during the pushing operation.

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6 - WORKING OPERATIONS

Operations to scrape surfaces When you perform operations to scrape hard surfaces, the bucket should be level in relation to the surface.

ATTENTION: Operate the machine at a low speed.

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Material transport operations When you perform material transport operations, the bucket must tilted back. The bottom of the bucket must not be more than 305 – 457 mm (12.0 – 18.0 in) above the surface.

ATTENTION: When you operate the machine, keep the loader bucket as low as possible. This low position gives better balance and permits you to see more clearly. If the bucket is full and you move the machine over ground that is rough or surfaces that can cause the machine to slide, always operate at low speed.

Operations on sloped surfaces Before you operate this machine on sloped surfaces, always put the transmission in a low gear and test the brakes.

Do not let the machine move down a sloped surface with the transmission in neutral.

Do not use the declutch switch when you operate on sloped surfaces.

Be extra careful and pay extra attention when you operate on sloped surfaces.

Make sure that the low speed travel is selected.

Always travel in the same direction as the slope to prevent the machine from turning over On extremely steep surfaces, use the transmission kick down mode.

NOTICE: This procedure helps with braking and prevents brake overheating and premature disk wear.

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6 - WORKING OPERATIONS

Loading the bucket In general, there are three bucket loading methods: 1. The arc bucket penetration method makes the bucket penetrate the material in a continuous arc upward until the bucket is filled.

2. The step bucket penetration method makes the bucket penetrate the material horizontally with intermittent levels successively higher or in steps, until the bucket is filled.

3. The flat bucket penetration method makes the bucket penetrate the material, horizontally, until the bucket is filled.

NOTE: Assess the type of penetration required to load the bucket. Alter the method based on the materials you load.

Start work with the bucket at the top of the edge or pile of material.

Arc bucket penetration • Slowly approach the pile of material with the bucket in a horizontal position on level ground and with the engine at maximum rpm.

• Move the machine forward until the bucket is full.

• Penetrate the bucket about 152 – 229 mm (6 – 9 in) directly into the pile of material.

• Coordinate the lift movements of the loader arm and the bucket tilt back so that the rear part fills while the machine moves forward.

NOTE: If the tilt back is too excessive, the bucket will not be fully filled, whereas if it is insufficient, the bucket will be overloaded.

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Step bucket penetration • Approach the pile of material with the bucket in a horizontal position on level ground and with the engine at maximum rpm.

• Make the bucket directly penetrate the pile of material as much as possible during the initial advance.

• When engine rpm starts to drop, chock the brake pedal.

• Keep the bucket in a horizontal position. Lift the bucket approximately 0.305 mm (0.01 in).

• Move the machine forward again. Penetrate further into the pile of material with the bucket.

• Repeat the cycle as many times as necessary until the bucket is full.

Flat bucket penetration • Approach the pile of material with the bucket in a horizontal position on level ground and with the engine at maximum rpm.

• Make the bucket directly penetrate the pile of material as much as possible during the initial advance.

• Keep the bucket in a horizontal position. Penetrate into the pile of material until the bucket is filled.

Yield During the loading process, and when transporting the load, place the gear selector lever in reduced.

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6 - WORKING OPERATIONS

To improve performance, leave the engine running at high speed while unloading the bucket or when using said component to dig.

NOTE: Running the engine for long operating periods at stall speed or at a similar speed (wheels and/or bucket moving slowly or fully stationary, under load), may cause the converter to overheat. Observe the converter temperature gauge. If the needle enters the red range, change to a lower gear or reduce the load.

Transport When moving away from the pile of material and transporting the load, raise the bucket just enough to avoid hitting any obstacles. Raising the bucket higher than necessary will reduce the tractor's traction and stability.

Bucket dump When dumping the load on a truck, let it fall gradually from the bucket. This will ease the impact of the additional weight on the truck.

Suddenly dumping the entire load will have an abrupt impact on the truck, and has the potential to cause serious damage.

After dumping, if part of the load remains inside the bucket, tap its limiters to release the remaining material.

Machine operation in water Make sure that the bottom of the stream, or water in which you will work, can support the weight of the machine.

Do not allow the water level to reach the wheel rim.

Before you use the machine in water, inject large quantities of fresh grease into the appropriate grease fittings.

Having completed the operation, make sure to inject more grease into any fitting that was in water.

ATTENTION: Do not operate in rivers with strong currents.

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6 - WORKING OPERATIONS

Load trucks • To load the truck effectively, keep the operating area as small as possible.

• To distribute the wear of the steering system, position the truck alternately on both sides of the machine.

• The operator should somehow determine, by experience, the most efficient arrangement for the specific work conditions.

• When dumping the load on a truck, ensure that the procedure is completed facing away from the wind.

NOTE: Thus, dirt and loose material will be kept away from your eyes and will not restrict visibility.

Furthermore, this measure reduces the maintenance frequency of the engine air filter.

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• If one of the sides of the truck's bodywork is lower than the other, the operator may place the tractor in a position that facilitates loading using said lower side. This will improve the reach of the loader bucket.

• First unload from the side furthest from the bodywork.

• Fill the truck gradually, moving from the side furthest from the bodywork towards the side closest to the bodywork.

NOTE: This will ensure that the load is more equally distributed across the truck.

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6 - WORKING OPERATIONS

Levelling system Automatic bucket leveler The bucket's hydraulic command circuit has an automatic leveler.

This device allows the operator to adjust the control so that the bucket returns to the loading position automatically after unloading.

To activate the device, after you unload the bucket, move the command lever completely backwards until it is locked by the solenoid. As soon as the bucket reaches the preset position, the lever automatically returns to the neutral position.

Adjusting the position of the bucket This device must be adjusted as follows: • Place the bucket on the ground at the desired loading angle.

• Shut down the engine, set the parking brake, and place the command lever of the arm or bucket in neutral.

• Remove the device cover (1).

• Loosen the bolts (2).

• Move the device along the oblong hole until it is in line with the end of the bar (3).

• Re-tighten the bolts (2). Replace the cover (1).

• Start the engine. Test the device for at least one complete cycle to ensure that it has been properly adjusted.

• The maximum distance of device performance in relation to bar (3) is 5 mm (0.2 in). To observe this tolerance, adjust the bolts (2) properly.

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Adjusting the automatic arm leveler The automatic arm leveler is located on the left-hand side of the machine and allows the operator to adjust the control to automatically stop the lifting at a pre-determined height.

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7 - MAINTENANCE

7 - MAINTENANCE###_7_### GENERAL INFORMATION

Maintenance and adjustments WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

WARNING Personal Protective Equipment (PPE) required.

When assembling, operating, or servicing the machine, wear protective clothing and PPE necessary for the particular procedure. Some PPE that may be necessary includes protective shoes, eye and/or face protection, hard hat, heavy gloves, filter mask, and hearing protection.

Failure to comply could result in death or serious injury.

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NOTICE: • Only use original parts and recommended fluids and lubricants. See page 8-1.

NOTE: Using fuel, lubricants, fluids or spare parts other than those recommended will immediately void the warranty.

• Never change the fuel injection pump governor setting or the hydraulic system safety valve setting. Lead seals should be removed only by authorized personnel. Otherwise, the manufacturer rejects any responsibility in regard to the warranty.

• Always keep electrical components protected from water and humidity.

• Never remove electrical components such as the main electronic central unit, sensors, etc. as they may be irreversibly damaged.

• Clean the grease fittings before lubrication. Clean around plugs and filler holes before adding fluid. No dust or dirt must enter the components or the circuits.

• Any modification to this machine without prior authorization could cause serious injury. Do not make any modifications without authorization. Consult your authorized dealer CASE CONSTRUCTION. • Take particular care to replace all filters regularly. Clean filters mean longer engine running life.

• Handle and dispose of the waste in accordance with environmental regulations, laws and government codes.

NOTICE: When it is necessary to wash the machine, do NOT direct pressurized water or steam directly onto electrical or electronic components. Protect the following components: • Solenoid valves • CPU, panels, and electronics • Alternator and starter motor • Electrical connectors and wiring harnesses • Fuses and relays • etc.

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Preparing the machine for maintenance NOTICE: Do not allow unauthorized persons to perform maintenance or repairs on the machine. Read this Manual carefully before starting, operating, filling or servicing the machine.

To start the maintenance procedures: 1. Keep all unauthorized personnel clear of the area.

2. Park the machine on a flat, level, firm surface, away from any obstacles.

3. Support the implements on the ground.

4. Place the ignition key in the "OFF" position to shut down the engine.

5. Set the park brake.

6. Place the safety, transport, and service latch in the lock position.

7. Place chocks on each wheel of the machine.

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8. Make sure that all residual pressure is relieved from circuits before beginning verification and maintenance procedures.

9. Attach a "DO NOT OPERATE" tag on the instrument cluster to inform that the machine is out of operation for inspection or maintenance.

NOTE: This tag will prevent accidental start-up of the machine.

NOTE: Additional tags may be requested from an authorized CASE CONSTRUCTION dealer.

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Hour meter The hourmeter enables you to schedule the maintenance and lubrication operations of the machine.

Its hourly indications are the same as those of a clock when the engine is running.

The maintenance intervals are carefully calculated to guarantee safe and efficient machine operation.

Take a reading of the machine's hours worked and determine, based on the lubrication and maintenance table when and what type of maintenance is required.

Service intervals indicated in the table refer to a machine working under normal operating conditions.

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In severe conditions or in environments with a high concentration of dust, water, or mud, the intervals for maintenance must be reduced.

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Maintenance NOTICE: Most accidents involving machine inspection and maintenance services can be avoided by following basic safety procedures and precautions. Read and understand all the safety warnings contained in this manual and all the safety decals on the machine. Correctly follow the maintenance procedures.

• Unauthorized modifications to this machine may cause injury or death. Do not modify this machine without prior authorization. Always consult an authorized CASE CONSTRUCTION dealer before welding, cutting or drilling your machine.

• • Never service the machine (lubrication, repairs, adjustments) with the engine running, unless it is recommended.

• When removing or installing a machine component, make sure that the supports and lifting devices are appropriate for the load to be supported. Always remember that the fixing point that you choose on the machine for lifting must be suitable for the planned load and that the area for supporting the machine on the ground must be stable.

• Be well aware of the capacity of service jacks and other lifting equipment, as well as how to use them.

• Any load lifted with a service jack or with other lifting equipment is dangerous. Before starting work on the machine, transfer the weight from the jacks to another more secure means of support.

• Before performing inspection or maintenance services on the machine or on any component that may fall, make sure this component is securely locked, chocked, supported or blocked. Protect sharp objects and edges when carrying out service on the machine.

• Do not work around knuckles or other components of the machine which are not adequately supported and blocked.

• Never perform repairs on mechanical or pressurized components or components with fluid or gas before relieving the pressure according to the specifications of each component.

• Never use gasoline, diesel, petroleum jelly or other flammable products for cleaning operations.

Only use authorized commercial solvents that are non-flammable and non-toxic.

• Never use your hand or any other body part to identify hydraulic leaks. The hydraulic system operates under high pressure and any leak, no matter how small, can penetrate the skin, causing serious injuries. Use a piece of cardboard or wood to locate the leak. Relieve the hydraulic pressure before shutting down the circuits, and when redoing the connections, make sure they are tight.

• Prior to performing maintenance operations that involve handling lubricant fluids, grease or coolant liquids, make sure to use certified protective equipment, such as protective clothing, rubber gloves and safety goggles to prevent contact with the eyes and skin.

Prolonged contact of the skin with these substances could cause irritation and other problems on the skin.

In the event an accidental contact occurs, wash with plenty of water and seek medical attention, if required.

• Material Safety Data Sheets (MSDS) provide information about the chemicals that a product contains, safe handling procedures, first aid measures, and procedures to be followed when the product accidentally spills or leaks. MSDS information is available at your dealer.

• Following the presence of flammable fluids, do not use matches, cigar lighters or torches as lighting means when servicing the machine.

• Keep your hands and face away from loose connections during pressure tests on the injectors and injection systems. Also, wear protective glasses with side shields.

• Metal chips or debris can cause eye injury. Always use face or eye shields, especially when the use of a hammer is required for any task on this machine. Use a hammer with a soft face, such as bronze, to install hardened pins.

• When maintenance operations require access to any component or areas that cannot be reached from the ground, use a ladder or platform. If you do not have this equipment, use the means of access available on the machine, such as handrails and steps. Perform these operations with care.

• Disconnect the batteries before working on the electrical system.

• Make sure that all auxiliary electrical equipment (heaters, battery chargers, pumps and others) are properly grounded.

• Prior to starting the engine, warn all persons performing operations or working around the machine. Sound the horn.

• Always use suitable tools to align the holes. Do not use hands or fingers.

• Clean the machine regularly. The accumulation of grease, dirt and debris can cause possible injuries or harm to the machine. Keep the workshop clean.

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Safety checks NOTICE: To operate the machine correctly means to prolong its working life. Follow the instructions contained in this manual before performing any maintenance on the machine.

Check the machine every day before commencing the work: 1. Check controls and instruments.

2. Check the levels of fluid, oils, fuel, and coolant with the machine parked on firm, level ground, and the engine cold.

3. Check the hydraulic lines for leaks, kinking, wear or damages.

4. Visually inspect the machine outside, considering its condition. If there is any change, immediately repair or contact a dealer.

5. If the machine exhibits any fault, repair before starting or contact your dealer.

Variable periodic maintenance • Some working environments require that maintenance be performed more frequently.

• Dust, dirt, moisture, extreme hot or cold, and many other factors should be taken into consideration when servicing the machine.

• Always check the level of fluids, and drain or fill the various compartments, with the machine on level ground and the engine shut down.

• The intervals specified in this manual refer to normal operating conditions. During the initial period of use (running in) and specific operating conditions, service intervals may be reduced.

• The following maintenance should be performed on regular schedules, but often need special attention when conditions require.

Radiator • Check the machine for debris, especially around the engine area and radiator.

• Make sure these areas are clean.

• Check the level in the coolant overflow tank when the engine is cold. The level should be between the maximum and the minimum level marks

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Engine Air Filter • The engine air filter and the dust valve must be checked regularly for accumulations of dirt and debris.

• Replace the primary and secondary elements, IMMEDIATELY when the warning light comes on.

• Check the operation of the engine air filter restriction sensor every 250 hours of operation or more frequently (shorter periods) when you operate the machine in extreme conditions.

• Inspect the filter element to check for damage.

• Wipe off the filter seal, and clean all dust from air cleaner housing.

• For more information, see the maintenance chart and the air filter replacement in this section.

Fuel Prefilter • Check for water in the fuel system.

• Low temperatures can cause water to collect in the fuel reservoir.

• Check the first stage fuel filter for water.

• Drain any sediment and/or water that collects in the fuel system.

NOTE: This should be a periodic maintenance procedure dependent upon climate and use conditions.

Fuses • If a fuse is defective, an indicator light will illuminate.

• Always replace fuses with a fuse of the correct amperage.

NOTE: If a fuse blows, replace it at once. Locate the problem and if it reoccurs, have it checked by a service technician.

Tyres and wheels • Adjust the pressure of the tires every time circumstances so require.

• Perform a daily visual inspection during the check around the machine before start-up. Perform mechanical checks when the environmental and work conditions require more care.

• The wheel nut torque should be checked every 10 hours of operation or each day.

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Part identification (Security lock, transport and service) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

NOTICE: When latched, this device prevents the machine from articulating.

Security lock, transport and service Before you start any maintenance, inspection, lubrication, or transport of the machine, proceed as follows: 1. Keep all unauthorized personnel clear of the area.

2. Park the machine on a flat, level, firm surface, away from any obstacles.

3. Support the implements on the ground.

4. Place the ignition key in the "OFF" position to shut down the engine.

5. Set the park brake.

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6. Place the safety, transport, and service latch in the lock position.

7. Perform the maintenance, inspection, lubrication, or transport of the machine.

8. After you complete the service, deactivate the safety knuckle. Lock the knuckle in the operating position.

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Part identification (Access doors, filling locations, and filters) Engine oil filling

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Engine oil filter

Fuel filling

Fuel filters

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Pre fuel filter

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Hydraulic fluid filling

Hydraulic fluid filter

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Axle oil Level/filler plug of the central housing of the differential.

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Drain plug of the central housing of the differential.

Drain plugs of the side housing of the planetary reduction gears (one on each side).

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Transmission fluid filling

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Transmission fluid filter

Filling of the – Cooling system

Filling of the windshield washer fluid

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Batteries access Remove the bolts from the access cover.

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Lubrication grease fittings of the journals of the rear axle rocker

Lubrication grease fittings of the steering cylinder

Grease fitting for lubrication of the central journal of the front drive shaft

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Cab air filter Located on the right-hand exterior of the cab.

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Basic instructions (Daily inspection) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION Section before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138A

Every day, before starting work, it is necessary to inspect the machine and service certain of its components.

Overall • Check for water or oil leaks.

• Check that all screws and nuts are correctly tightened.

• Wipe off any dust and clean off any accumulated debris (engine, operator's compartment, etc.).

• Check tires for proper inflation.

• Check for damage.

Motor • Check the oil level and change the oil if necessary.

• Check the coolant level at sight gauge.

• Check for clogging or damage to the radiator.

• Check the engine accessory pusher belt condition.

• Check that air filter restriction warning is not illuminated on console cluster.

• Check for water or oil leaks on the components.

• Check the condition of all lines.

• Check the fuel tank level.

Other failures • Check the hydraulic reservoir level.

• Check that the hydraulic oil is clean.

• Check the condition of all lines.

• Check for electrical short-circuits.

• Check that all battery connections are properly tightened.

• Adjust the rear view mirrors.

• Check for oil leaks on the cylinders.

• Check the condition of the bucket/attachment.

After Starting the Engine • Did the engine start correctly? Are the exhaust fumes normal? Any strange noises?

• Check for abnormal noise on the hydraulic components.

• Check for water, fuel, or oil leaks on the components.

• Check the audible alarm devices, working lights and windshield wipers.

• Check that all hydraulic circuits are functioning correctly.

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Fuel system WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION Section before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138A

Specifications For information about fuel specifications and capacities, see page 8-1.

For information about how to drain the fuel pre-filter, see page 7-52.

For information about replacement of the fuel filters, see page 7-73.

For information about replacement of the fuel pre-filter, see page 7-72.

For information about draining the condensation from the fuel tank, see page 7-75.

Fuel use Use grade No. 2 fuel. The use of other types of fuel can result in loss of engine power and cause overly high fuel consumption.

You can use a mixture of No. 1 and No. 2 fuels in cold weather. See the fuel supplier.

If the temperature drops below the fuel’s wax point (temperature at which wax starts to form), wax crystals may cause a loss of engine power or prevent start-up of the engine Fill the fuel tank at the end of each work day. Fill the fuel tank completely to prevent condensation of water inside the tank.

Fuel system components The fuel system is comprised of a tank, filters, pumps, and injection equipment.

Using clean fuel and servicing components regularly at the correct intervals are essential requirements for the system to have a long service life.

Before winter starts, the sediment left in the fuel tank must be removed and the filters must be cleaned well or replaced.

This prevents water waste entering the tubing, which would cause power outages if the water froze.

You should add a certain quantity of kerosene to the fuel, to prevent the fuel from separating, a process which starts from 8.0 °C (46.4 °F) and below. The following table sets out the ideal proportions to be added: Temperature From -10 – 8 °C

% of fuel Diesel fuel 60%

Kerosene 40%

When topping up the engine, first add the kerosene (because it has a lower specific gravity than diesel fuel) and then the fuel, in order to achieve a uniform mixture.

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Fuel storage Storing fuel for long periods of time can cause sediment, dirt, and condensation to build up. Many engine problems are linked to the presence of water or dirt in the fuel due to such prolonged storage periods.

To keep the fuel supplied in drums as pure as possible: 1. The storage tank should be placed outside and the fuel temperature kept as low as possible.

2. The drum support (trestle) must be placed in a location protected from the sun and gusts of wind.

3. The drum should be tilted in such a way that there is approximately 75 mm difference in level, with the tap at the highest point to allow any water or impurities in the fuel to settle.

4. When you open the tap, you should not move the drum, in order to using fuel contaminated with impurities deposited as a result of the slope.

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5. The drum should not be made of galvanized steel. You should never use container made of galvanized metal plate for fuel oil because the oil undergoes a chemical reaction when it comes into contact with the zinc coating, producing a viscous substance that clogs the filters and very quickly damages the pump and the injectors.

6. Drain off water and impurities regularly.

NOTICE: Because of the risk that such fuel could accidentally catch fire, anyone directly or indirectly connected with the transport, handling, or storage of diesel fuel must take the following additional precautions: A. In places where diesel fuel is stored, unloaded, and poured, there must be two fire extinguishers: one chemical powder ( 8 kg minimum) and one CO2 – carbon dioxide gas ( 6 kg minimum). There must be visible signs that state "DO NOT SMOKE", "INFLAMMABLE", and "FIRE EXTINGUISHERS".

B. The fuel tank, lines, hoses and pumps must be kept in good condition for use and periodically checked for leaks, evaporation and operation by qualified personnel.

C. Engines and electrical switches must be of the type that do not produce sparks and be fitted as per the appropriate standards. Anti-static connections to earth must always be used for all the equipment involved (truck – tank, pumps, reservoirs, engines, etc.).

D. Reservoirs located inside sheds must have vents channeled to an area not covered by the roof, and at height of not less than 3,5 m above the ground. There must be adequate ventilation at the site, in order to eliminate all fuel fumes. Metalworking, welding, and working with electricity or impact tools must be carried out as far as possible from the reservoirs.

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Fuel reservoir WARNING Fuel vapors are explosive and flammable.

Do not smoke while handling fuel. Keep fuel away from flames or sparks. Shut off engine and remove key before servicing. Always work in a well-ventilated area. Clean up spilled fuel immediately.

Failure to comply could result in death or serious injury.

W0904A

NOTE: Every 500 hours of operation and with the fuel tank half-full, add 10% of the fuel tank capacity of additive to the fuel. Top up the tank. Move the machine to mix. See page 8-1 for the additive specifications.

1. Fill the fuel tank at the end of each work day.

2. Fill the fuel tank completely to prevent condensation of water inside the tank.

3. Periodically check the condition of the screen on the fuel tank fill line when the tank is half full.

4. Remove the filler neck cap by twisting it counter-clockwise.

5. If you need to clean the screen, remove the tank fill line. Remove the screen.

6. Be sure to put the screen back before fitting the filler pipe.

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7. Drain the water and sediments accumulated in the tank whenever you notice water in the filter glass, or every 500 hours of machine operation.

8. Loosen the drain plug and let the fuel flow out slowly until it is free of water.

NOTE: The fuel tank has a water drain as shown in the illustration.

Injection pump The injection pump must be installed in the correct position for the engine to be able to work at its full potential.

Checking the injectors Impurities in the fuel system cause the injectors to malfunction, preventing the engine from working properly.

To check if the injectors are defective, start the engine. Increase the throttle to maximum speed. Then observe the removal of exhaust gases. If the machine releases black smoke at regular intervals, one or more of the injectors does not function properly. Repairs must be made.

Maintenance of the injection pump and injector nozzles requires special tools and equipment. Only an Authorized CASE CONSTRUCTION Dealer may perform the maintenance.

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Engine lubrication system WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION Section before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138A

Specifications For information about engine oil filling specifications and capacities, see page 8-1 .

For information about engine oil level checks, see page 7-39.

For information about how to change the engine oil and replace the oil filter, see page 7-70.

Engine oil viscosity recommendation/Temperature range of use

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1. Tropical 2. All seasons

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3. Winter 4. Artic

NOTE: If you are in one of the shaded areas, you need to use an oil heater or an engine coolant heater.

NOTE: You can use low viscosity oils, such as SAE 10W30, to help with engine start-up and to provide sufficient oil flow at ambient temperatures below -5.0 °C (23.0 °F). The continuous use of low viscosity oils can decrease engine life due to wear. See the table above for the correct oil for ambient temperatures.

7-18

7 - MAINTENANCE

Engine coolant system WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION Section before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138A

Specifications For information about engine cooling system specifications and capacities, see page 8-1.

For information about how to check the engine coolant level, see page 7-41.

For information about how to change the engine coolant, see page 7-95.

Radiator • The cooling system operates under high pressure.

• Wear protective gloves. Remove the radiator cap slowly and only when the engine is cold. Otherwise, this could result in serious injury.

• The radiator is intended to cool the water under all conditions of operation.

• It is important that all of the internal and outer water passages are always unobstructed.

• The radiator cap should be replaced if the cap does not maintain the correct pressure of 0.7 bar (10.1 psi).

• This pressure is obtained with the radiator cap performing two functions. The first function is pressurization of the cooling system. This increases the boiling point of the water and reduces the amount of liquid lost by evaporation.

The second function is to maintain the pressure at the specified level (with the cover used as a relief valve).

• When internal system pressure exceeds 1.0 bar (14.7 psi), the calibrated spring of the cap will yield due to steam pressure. This will allow the excess to escape through the radiator overflow tube.

• Normally, when the engine is shut down, the water cools and contracts, forming a vacuum. This could damage the system.

• To remove this vacuum from the system, the cap has a second inlet valve for entry of air into the radiator.

Thermostat valve Regulation of the cooling system water temperature is carried out by the thermostatic valve.

When the engine is cold, the thermostatic valve prevents the water passage from the engine block to the radiator.

The water circulates only in the engine block.

When the coolant temperature reaches approximately 83.0 °C (181.4 °F), the thermostatic valve starts to open. The water can then circulate throughout the system.

Coolant A mixture of 50% anti-freeze and 50% water must be used in this machine. This mixture is recommended for use in locations where minimum ambient temperatures are above –37 °C (–34 °F).

NOTE: If the ambient temperature is lower, adjust the composition of the mixture to 60% anti-freeze and 40% water.

You should use anti-freeze and water in your machine all year.

NOTE: After filling up the cooling system, start the engine and run it at operating temperature for approximately 5 min to mix the ethylene glycol and water well. You must perform this procedure when the machine is at temperatures below 0 °C (32 °F).

NOTICE: Hot coolant can spray out if radiator cap is removed. To remove the expansion tank cap, let the cooling system cool. Wear gloves and turn the cap to the first opening stage. Wait until the internal pressure has been 7-19

7 - MAINTENANCE

released. Then remove the cap. Very fast removal of the expansion reservoir cap can cause burns. Check and service the engine cooling system, as per the servicing instructions.

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Engine air filter system WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION Section before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138A

Specifications For information about checks and cleaning of the dust valve of the engine air filter, see page 7-43.

For information about verification of the function of the engine air filter restriction sensor, see page 7-61.

For information about replacement of the engine air filters, see page 7-32.

NOTE: Keep stock of at least one replacement filter for each filter element in use. Protect stored filter elements from dust and moisture, avoiding agents that could damage them. The best way to store the replacement filters is in the vertical position, in their original packaging. Only use original CASE CONSTRUCTION filters NOTE: The service life of your front loader’s engine depends in large part on the condition of the air filters. As such, proper maintenance of the filters is crucial. Maintenance must be carried out as per the specifications and maintenance plan.

Check the ambient air intake lines, the clean air intake lines (connection hoses), and the ejector air filter lines monthly and after you service the air filter system.

Check the filter housing and the mounting cradle after air filter system maintenance.

Check the operation of the engine air filter restriction sensor every 250 hours of operation or more frequently (shorter periods) when you operate the machine in extreme conditions.

NOTE: To achieve the maximum permissible air intake tube blockage, the inlet duct opening must be closed slowly (for example: with a cardboard or a metal plate), while you keep the engine in operation, until the service indicator is activated. To avoid damage, the intake duct must not remain blocked once the service indicator has been activated. If you perform leak tests with the pressure extremely high or low, turn off the service indicator during the test and close the duct. After verification, press the "RESET" button to reset the mechanical service indicator.

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Troubleshooting Resolve Service the flush valve. Replace the flush valve if necessary.

Completely remove the dust. Perform a detailed check on the tube and fitting seals. Replace the tube and fitting seals immediately if they are damaged.

Dust in the outlet of the Completely remove the dust. Check the primary element. clean air filter and filtered Replace the primary element if necessary, together with air duct. the secondary element.

Improper maintenance.

Completely remove the dust. Perform the maintenance.

Housing not properly Completely remove the dust. Check whether the housing closed. or catches are damaged. Replace the housing or catches if necessary. Close the housing correctly.

Use of incorrect primary Completely remove the dust, and Use original primary and/or secondary elements. and secondary elements.

Electrical or mechanical Fault with the electrical or Check the electrical or mechanical maintenance gauge. gauge does not work, mechanical maintenance Replace the gauge if necessary. Check again. despite the element being gauge. extremely dirty (saturated). Primary element and/or Thoroughly clean the clean air outlet. Remove all of the housing lines leak or are non-sealed points. Replace the damaged parts. damaged.

Replace the primary and secondary elements.

Mechanical or electrical Primary and secondary servicing gauge constantly elements have reached the lit (on all the time). end of their service life.

Fault with the electrical or Replace the electrical or mechanical maintenance gauge. mechanical maintenance gauge.

Defect Dust build-up in the filter base.

Dust in the clean air filter outlet.

Cause Flush valve clogged or damaged.

Tube or fittings in the clean part after the filter leak (pierced) or damage.

Damaged primary element.

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Hydraulic system CAUTION Escaping fluid!

Hydraulic fluid or diesel fuel leaking under pressure can penetrate the skin and cause infection or other injury. To prevent personal injury: Relieve all pressure before disconnecting fluid lines or performing work on the hydraulic system. Before applying pressure, make sure all connections are tight and all components are in good condition. Never use your hand to check for suspected leaks under pressure. Use a piece of cardboard or wood for this purpose. If injured by leaking fluid, see your doctor immediately.

Failure to comply could result in minor or moderate injury.

C0104A

Specifications For information about hydraulic fluid filling specifications and capacities, see page 8-1 .

For information about the hydraulic fluid level check, see page 7-46.

For information about replacement of the hydraulic fluid filter, see page 7-78 .

For information about how to change the hydraulic fluid and replace the filter, see page 7-86.

Equipment and steering The hydraulic system of the equipment and of the steering pump is air pressurized. This pressurization ensures adequate supply of fluid to the hydraulic pump. Therefore, whenever the reservoir is serviced, replace the filler neck cap or filter access plate. Check for air leaks or fluid leaks after you complete this.

Hydraulic fluid/brake fluid temperature range of use The hydraulic fluid is designed specifically for high-pressure applications for the CASE CONSTRUCTION hydraulic systems. Its use is dependent on the ambient temperature. Check the following table:

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1. Factory original fluid for tropical climate 2. Optional fluid for temperature below -10 °C.

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Drive WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

Specifications For information about transmission fluid filling specifications and capacities, see page 8-1.

For information about the transmission fluid level check, see page 7-44.

For information about how to change the transmission fluid and replace the filter, see page 7-83.

NOTE: Replace the transmission fluid and fluid filter after the first 100 hours of operation if the machine is new or if the transmission has been replaced or reconditioned.

NOTE: The fluid for the transmission components is at high pressure and is used for enclosed transmission components. Its use is dependent on the ambient temperature.

Transmission fluid viscosity and temperature range

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Front axle / Rear axle WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

Specifications For information about axle oil filling specifications and capacities, see page 8-1.

For information about the axle oil level check, see page7-80.

For information on how to check and clean the axle breathers, see page 7-57.

For information about changing axle oil, see page 7-90.

NOTE: Change the oil of each axle in the first 100 hours of operation on a new machine or if any axle has been replaced or reconditioned. The oil should then be changed every 1000 hours of operation, or more frequently (shorter periods) when you operate the machine in extreme conditions.

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Wheels and tires WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

Tire and rim maintenance NOTE: Tire and rim maintenance of this machine should be done by a qualified technician.

For information about the safety precautions for the machine's wheels and tires, see page 2-34.

For information about tire calibration and pressure, see page 7-54.

For information about wheel nut torque, see page 7-56.

Tire tread direction When the tire is installed on the wheel, make sure the tire tread is in the direction shown.

COIL15WEL0027BA

7-26

1

7 - MAINTENANCE

Releasing pressure in the hydraulic system WARNING Pressurized system!

Never attempt to drain fluids or remove filters when the engine is running. Turn off the engine and relieve all pressure from pressurized systems before servicing the machine.

Failure to comply could result in death or serious injury.

W0905A

NOTICE: Always release the hydraulic pressure before you service the system. There should be no pressure in any of the circuits.

NOTICE: Before you carry out any service work on the hydraulic system, allow the system to cool (the temperature should not be more than 40.0 °C (104.0 °F).

Releasing pressure in the hydraulic system To release the pressure in the hydraulic system, proceed as follows: 1. Keep all unauthorized personnel clear of the area.

2. Park the machine on a flat, level, firm surface, away from any obstacles.

3. Support the implements on the ground.

4. Place the ignition key in the "OFF" position to shut down the engine.

5. Set the park brake.

6. Operate the control levers from right to left and front to rear approximately a dozen times.

7-27

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7 - MAINTENANCE

Machine operation – in harsh environments (Corrosion protection) Technical information For product improvement and performance, the purpose of this instruction is to provide the corrosion protection procedures that must be performed in machines that work in very harsh environments, such as fertilizer application.

Corrosion protection All of the electrical connectors must be sealed completely with silicone. If, for any reason, the electrical connectors are disconnected, remove the silicone layer first. Re-connect the electrical connectors. Then apply a new layer of silicone.

Maintenance CASE CONSTRUCTION strives to use the best materials and processes to allow the machines to operate in harsh environments, such as applications in highly corrosive environments. Some operating environments, however, are too adverse for the available technology. CASE CONSTRUCTION thus recommends that you regularly perform the actions listed below to make sure that the machines operate satisfactorily for long periods and with low cost.

Perform daily When not in operation, park the machine in a dry, well-ventilated area.

Close the doors and windows of the cab during machine operation.

Activate the cab fan (if equipped) at medium speed to prevent corrosive material from entering the cab.

Cleaning Clean the radiator more frequently in the following conditions: • Very dusty environments • Operation with material that may cause any blockage • Operation with sticky material Alternator • Proceed to unblock and clean the alternator filter screen every 8 hours of operation • Disconnect the screen filter. Use compressed air to clean the screen filter. Never wash the alternator filter system piping with water and/or solvent.

• Do not use water jets directly on electronics (alternator, starter motor, electronic control unit, fuse compartments, and electrical wiring harnesses).

7-28

7 - MAINTENANCE

Perform weekly or every two weeks Cleaning • Wash the machine with cold water to remove any accumulation of corrosive material • Use water at a maximum pressure of 100 bar • Use compressed air to completely dry the machine Grease-up As soon as the machine is fully dry, perform the following steps: • Apply grease to all knuckle points • Apply grease or spray oil in all friction areas (cylinder rods, access cover hinges, and doors) Inspection Fuse compartment: • Inspect the inside of the fuse compartment • Apply silicone sealant to all unsealed terminals of the electrical connectors.

Other electrical connections: • Inspect the other sealed electrical connections for damage or corrosion Paintwork Inspect the paintwork of the entire machine for damage. Use the following procedure to repair the paintwork if the paintwork is damaged: • Parts with excess surface corrosion should be sandblasted • Wash the entire surface with "maximum pH 11" alkaline degreaser • Rinse with industrial water to remove any excess degreaser • Apply zinc or iron phosphate • Rinse with industrial water to remove the acidity of the phosphate • Apply Primer PPG (LT0045) and catalyst PPG (LT0001) at a proportion of 6:1 • Apply brown Top Coat Power Tan PPG (LT0003) and catalyst PPG (LT0001) at a proportion of 3:1 • Apply protective varnish PPG (2K DELFLEET) and catalyst PPG (F 369) at a proportion of 1:1 Cylinder rods • Use Tarp (Texaco) oil or Sea Guard protective wax on the cylinder rods, because the movement creates a protective layer

Perform monthly • Apply grease to all knuckle areas • Remove the corrosive substances accumulated inside the engine compartment

7-29

7 - MAINTENANCE

MAINTENANCE CHART

Maintenance chart Drain fluid Lubrification Check Replace

Tire inflating Change fluid Adj. Storing

Maintenance action

Page no.

As required x

Engine air filter (Replacement) x Cab (Check) x Air conditioning (Check) Air conditioning (Compressor seal lubrication) x Bucket teeth (Replacement) When the warning lamp x Warning lights (Check) Every 10 hours x Engine oil (Level check) x Engine coolant (Check the engine coolant level) x Air filter dust valve (Check and cleaning) x Transmission fluid (Check the level) x Hydraulic fluid (Level check) x Air-conditioning compressor belt (Initial tension check) Lubrication points Every 50 hours Fuel pre-filter (Drainage) Tires (Pressure and calibration check) x Wheels (Nut torque check) x Front axle/Rear axle (Check and clean the breathers) Lubrication points Initial 100 hours x Hydraulic fluid filter (Replacement in initial period) x Transmission fluid and filter (Replacement in initial period) Front and rear axle oil (Change in initial period) Every 250 hours x Engine air filter restriction sensor (Verification) x Air-conditioning compressor belt (Check) x Alternator drive belt (Check the belt) x Cab air recirculation filter (Check and cleaning) x Cab air filter (Check and cleaning) Every 500 hours x Engine oil and filter (Replacement) x First stage fuel filter (Replacement) x Fuel filters (Replacement) Fuel reservoir (Drain) x Air intake lines (Checking the hoses) x Hydraulic fluid filter (Check) x Front and rear axle oil (Check the level) Every 1000 hours x Cab air filter (Replace) x Transmission fluid and filter (Replace) x Hydraulic fluid and filter (Replace) x Air conditioning compressor belt (Replace) Front and rear axles oil (Change) 7-30

7-32 7-34 7-35 7-36 7-37

x lights

7-38 7-39 7-41 7-43 7-44 7-46 7-47 7-48

x x

7-52 7-54 7-56 7-57 7-58

x

x

x

7-60 7-60 7-60 7-61 7-64 7-65.

7-67 7-68 7-70 7-72 7-73 7-75 7-76 7-78 7-80

x

x

7-81 7-83 7-86 7-88 7-90

7 - MAINTENANCE

Drain fluid Lubrification Check Replace

Tire inflating Change fluid Adj. Storing

Maintenance action Alternator drive belt (Replace the belt)

Page no.

EVERY 1500 HOURS x EVERY 2000 HOURS

7-92 x

Fuel injectors (Calibration) Every 2500 hours x Engine valve clearances (Check the clearance and adjustment) EVERY 4000 HOURS Engine coolant (Drain and clean the system and change the engine coolant) Electrical x Batteries (Check) x Starting with auxiliary batteries x Work lights (Bulb replacement) x Fuses and relays (Replace) Storing Preparing for Storage Removing from Storage

7-31

7-93 7-94

x

7-95

7-98 7-101 7-104 7-106 x 7-108 x 7-111

7 - MAINTENANCE

As required

Engine air filter (Replacement) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

NOTICE: Replace the primary and secondary engine air filter elements IMMEDIATELY when the engine air filter warning light comes on.

NOTE: Check the operation of the engine air filter restriction sensor every 250 hours of operation or more frequently (shorter periods) when you operate the machine in extreme conditions. See page 7-61 for more information.

NOTE: Handle and dispose of the waste in accordance with environmental regulations, laws and government codes.

Replacement of the engine air filter elements To replace the engine air filter elements, proceed as follows: 1. Keep all unauthorized personnel clear of the area.

2. Park the machine on a flat, level, firm surface, away from any obstacles.

3. Support the implements on the ground.

4. Place the ignition key in the "OFF" position to shut down the engine.

5. Set the park brake.

6. Place the safety, transport, and service latch in the lock position.

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7. Open the right-hand engine access side door.

8. Release the four clips that secure the closing cover.

Remove the cover.

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7 - MAINTENANCE

9. Gently twist to remove the primary element.

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10. Gently twist to remove the secondary element.

NOTE: Never clean the primary and secondary elements.

The primary and secondary elements must only be replaced.

11. Clean the interior of the filter housing. Remove the dirt and debris before you install new filters.

12. Check the dust valve and ensure that it has no blockages inside.

13. Press the two ends of the dust valve to remove dust and debris from the filter housing, if necessary.

14. Carefully push the new secondary air filter element to install the element.

NOTE: Ensure that it is properly locked into position.

15. Carefully push the primary air filter element (new or cleaned) to install the element.

NOTE: Ensure that it is properly locked into position.

16. Install the closing cover. Secure the four hold-down clips.

17. Close the right-hand engine access side door.

7-33

7 - MAINTENANCE

Cab (Checking) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION Section before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138A

NOTICE: The components of the operator cab require maintenance at different intervals. Perform maintenance on the following items as necessary to ensure maximum operational efficiency.

Cab door hinges Regularly check the condition of all of the cab hinges. If necessary, lubricate with graphite powder.

NOTE: DO NOT use oil.

Hoses and wiring Regularly check the condition of all of the hoses and wiring for damage.

Fire extinguisher NOTE: If your machine is not equipped with a fire extinguisher, purchase one. Place the extinguisher in the left rear compartment on the cradle provided for this purpose.

For more information, see page 9-1.

Plastic and resin parts To clean the plastic or resin parts of the cab interior (console, instrument cluster, indicators, etc.), use only water, soap, and a soft cloth.

NOTE: DO NOT use gasoline, kerosene, solvent, etc., because these products will cause discoloration, cracks, and deformation of these parts.

Operator’s seat For information about preservation of the operator's seat, see “Operators Seat” in this manual.

Seat belts For information about preservation of seat belts, see page 3-2.

7-34

7 - MAINTENANCE

Air conditioner (Checking) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

Procedures for proper air conditioning operation • Always keep the cab doors and windows closed when you use the air conditioning.

• When the air conditioning is turned on, humidity condensation is normal.

NOTE: Condensation is removed by the air-conditioning drain. As a result, condensed water can be seen dripping off the bottom of the machine.

• When the air conditioning is turned on, at least one of the air vents must remain open so that the evaporator does not freeze because of lack of air circulation.

• The tension of the air-conditioning compressor belt must be at an appropriate level. For more information, see page 7-64.

• The air conditioning filters must be clean at all times. Whenever this is not possible, they must be replaced.

• The air-conditioning condenser must be clean and free of obstructions.

• The seals of the air-conditioning compressor must always be lubricated. For more information, see page 7-36.

Verification of the air conditioning components To check the air conditioning components, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Keep the engine on.

5.

Set the parking brake.

6.

Place the safety, transport, and service latch in the lock position.

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Internal air recirculation filter Periodically check the condition of the filter. If it needs to be cleaned, use water only. Dry straight away using compressed air.

7-35

7 - MAINTENANCE

Air conditioner (Compressor seal lubrication) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

Lubrication of the air-conditioning compressor seal NOTE: Turn on the air conditioning at least once a week or every 50 hours of operation, whichever comes first, to lubricate the compressor seals. Turn the air conditioning on regardless of weather conditions and the time of the year.

Likewise, it is important to turn on the heater to the maximum heating position at least once per week for 10 minutes to eliminate fungus that may accumulate in the evaporator.

To check the air-conditioning compressor seals, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Keep the engine on.

5.

Set the parking brake.

6.

Place the safety, transport, and service latch in the lock position.

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5. Turn the cooling control selector to the maximum cooling position for at least 10 minutes.

NOTE: At temperatures below 0.0 °C (32.0 °F), place a cover over the air-conditioning condenser to ensure that the coolant and lubricants in the system reach operating temperature during cleaning. See an Authorized CASE CONSTRUCTION Dealer.

7-36

7 - MAINTENANCE

Bucket teeth (Replacement) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

Replacing the bucket teeth NOTICE: Replace the bucket teeth whenever necessary. Before you start the removal or installation, read all of the instructions. Make sure that you follow all of the safety standard procedures and use appropriate protective equipment.

To replace the bucket teeth, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Set the parking brake.

6.

Place the safety, transport, and service latch in the lock position.

7.

Remove the mounting bolts.

8.

Remove the tooth from the bucket.

9.

Install a new tooth.

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10. Position and tighten the bolts. Torque to 183.0 – 223.0 N·m (135.0 – 164.5 lb ft) .

NOTE: The threads of the bolts and nuts must be clean and dry, in order to achieve the correct tightness.

7-37

7 - MAINTENANCE

When the warning lamp lights

Warning lights (Check) Warning lights of the instrument cluster on the right-side column NOTE: When any warning light of the instrument cluster on the right-hand column comes on, stop the machine safely and check the proper procedures for each warning indicated. See page 3-7 for more information about the instrument cluster on the right-hand column.

Electrical system failure warning light NOTE: This indicator comes on when the electrical system has charging faults in the alternator or in the battery.

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Brake pressure failure warning light NOTE: When turning on the machine, this light should not light up. If this indicator comes on when the machine is turned on, the brake pressure is low.

Parking brake activation indicator light NOTE: The parking brake has a sensor. When you activate the parking brake, the sensor sends a signal to the instrument cluster where an indicator light comes on.

7-38

7 - MAINTENANCE

Transmission fluid pressure warning light NOTE: When you turn on the machine, this indicator will come on after five seconds and will turn off when you start the engine. If this indicator comes on while you are operating the machine, the transmission fluid pressure is below what is necessary for normal operation.

COIL13WEL0317AA

4

Warning lights of the front instrument cluster NOTE: When a warning light of the front instrument cluster comes on, stop the machine safely and check the proper procedures for each warning indicated. See page 3-12 for more information about the front instrument cluster.

Engine air filter warning light (primary and secondary elements) NOTE: Replace the primary and secondary engine air filter elements IMMEDIATELY when the warning light comes on.

See page 7-32 for more information.

COIL16WEL0112AA

5

Every 10 hours

Engine oil (Checking the level) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

NOTICE: The engine oil level should be checked every 10 hours of operation or each day, whichever occurs first. For lubricant specifications, see page 8-1.

NOTE: Check for any fluid leaks from the machine every 10 hours of operation or daily before you start the engine.

NOTE: Handle and dispose of the waste in accordance with environmental regulations, laws and government codes.

7-39

7 - MAINTENANCE

Checking the engine oil level To check the engine oil level, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Set the park brake.

6.

Place the safety, transport, and service latch in the lock position.

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7. Remove the dipstick.

NOTE: The dipstick is located on the right-hand side of the engine.

8. Clean the dipstick. Insert the dipstick back into the guide tube as far as possible.

9. Remove the dipstick again.

10. Check the oil level.

NOTE: The oil level must be between the (A) “top up” and (B) “full” marks.

11. If the level is below the “top up” mark, top up through the filler neck.

NOTE: Do not fill so that the level exceeds the “full” mark.

NOTE: The procedure to check the engine oil level is best performed at the start of a work day when the engine is cool and all of the oil is accumulated in the crankcase.

7-40

7 - MAINTENANCE

Engine coolant (Check the engine coolant level) WARNING Burn hazard!

Hot coolant can spray and scald if you remove the radiator or deaeration tank cap while the system is hot. To remove the cap: allow the system to cool, turn the cap to the first notch, and wait for all pressure to release. Remove the cap only after all pressure has released.

Failure to comply could result in death or serious injury.

W0367A

NOTICE: The engine coolant level should be checked every 10 hours of operation or each day before you start the engine. For engine coolant specifications, see page 8-1.

NOTE: Check for any fluid leaks from the machine every 10 hours of operation or daily before you start the engine.

NOTE: Handle and dispose of the waste in accordance with environmental regulations, laws and government codes.

Checking the engine coolant level To check the engine coolant level, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Set the park brake.

6.

Place the safety, transport, and service latch in the lock position.

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COIL16WEL0108AB

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7. Check the coolant level through the overflow tank.

NOTICE: The cooling system is pressurized. Check the coolant level in the expansion tank only when the coolant is cold and the engine is shut down.

Coolant can blow out and cause burns.

8. Slowly turn the overflow tank cap to release the pressure before you remove the cap.

9. Check if the fluid level is between the “MIN” (minimum) and “MAX” (maximum) marks on the side of the reservoir.

NOTICE: NEVER remove the radiator cap during this inspection.

7-41

7 - MAINTENANCE

10. If necessary, add coolant through the filler neck of the expansion tank, up to the “MAX” mark.

NOTE: Filling must always be done through the overflow tank nozzle.

11. Close the spout cover. Make sure that the cover latches.

12. Use the correct ratio of water and antifreeze or coolant if the system coolant level is below the “MIN” mark.

NOTE: Never add only anti-freeze to the cooling system.

13. Do not exceed the fill limit.

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14. After you fill up the cooling system, start the engine. Run the engine at operating temperature for approximately 5 min to mix the anti-freeze and water well.

NOTE: This procedure must be performed whenever you top off the level or after you fully fill the cooling system.

15. Shut down the engine. Check level again.

16. If the level is below the “MIN” mark, top up again to the “MAX” mark.

17. Tighten the expansion reservoir cap well.

7-42

7 - MAINTENANCE

Air filter dust valve (Verification and cleaning) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

NOTICE: The engine air filter dust valve requires little maintenance, but you should check the engine air filter dust valve every 10 hours of operation or each day, whichever occurs first. You should check the engine air filter dust valve more frequently (shorter periods) when you operate the machine in extreme conditions.

Checking and cleaning the engine air filter dust valve To check and clean the dust valve of the engine air filter, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Set the parking brake.

6.

Place the safety, transport, and service latch in the lock position.

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7. Open the right-hand side engine access door. Locate the filter.

8. Press the two ends of the dust valve to remove dust and debris from the filter housing, if necessary.

7-43

7 - MAINTENANCE

Transmission fluid (Checking the level) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

NOTICE: The transmission fluid level should be checked every 10 hours of operation or each day before you start the engine. For lubricant specifications, see page 8-1.

NOTE: Check for any fluid leaks from the machine every 10 hours of operation or daily before you start the engine.

NOTE: Handle and dispose of the waste in accordance with environmental regulations, laws and government codes.

Checking the transmission fluid level To check the transmission fluid level, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Keep the engine running.

NOTE: Always check the transmission fluid level with the engine running.

5.

Set the park brake.

6.

Place the safety, transport, and service latch in the lock position.

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7. Check the transmission fluid level with the engine at idle speed and at an operating temperature.

NOTE: The visual gauge for the transmission fluid level is located on the left-hand side of the machine, behind the cab access ladder.

8. The fluid level should be at the height of the crosshatch mark.

9. If the level is below the minimum mark, shut down the engine to add fluid.

10. Wait for the fluid to return to the reservoir, raising the level in visual gauge.

11. Ensure that the level is stabilized.

(1) Maximum level (engine off) (2) Normal working level (engine on) (3) Minimum level (engine on)

7-44

7 - MAINTENANCE

12. Remove the filler neck cap and add fluid until it reaches the top mark on the visual gauge.

13. Then replace the cap of the filler neck.

14. Start the engine. Wait for the fluid level to stabilize.

Ensure that the fluid level is at the height of the crosshatch mark on the gauge.

15. Do not overfill.

COIL16CEX0154AA

7-45

4

7 - MAINTENANCE

Hydraulic fluid (Checking the level) WARNING Escaping fluid!

Hydraulic fluid or diesel fuel leaking under pressure can penetrate the skin and cause infection or other injury. To prevent personal injury: Relieve all pressure before disconnecting fluid lines or performing work on the hydraulic system. Before applying pressure, make sure all connections are tight and all components are in good condition. Never use your hand to check for suspected leaks under pressure. Use a piece of cardboard or wood for this purpose. If injured by leaking fluid, see your doctor immediately.

Failure to comply could result in death or serious injury.

W0178A

NOTICE: The hydraulic fluid level should be checked every 10 hours of operation or each day before you start the engine. For lubricant specifications, see page 8-1.

NOTE: Check for any fluid leaks from the machine every 10 hours of operation or daily before you start the engine.

NOTE: Handle and dispose of the waste in accordance with environmental regulations, laws and government codes.

Checking the hydraulic fluid level To check the hydraulic fluid level, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Set the park brake.

6.

Place the safety, transport, and service latch in the lock position.

7.

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Use the sight gauge to check the hydraulic fluid level.

NOTE: The level must be at the top mark of the indicator.

8.

If the fluid is not visible, slowly release the fill cap to remove the air from the reservoir tank. Fill the tank until the fluid reaches the level.

NOTE: Do not overfill.

9.

The cap of the hydraulic fluid filler neck is located on the top part of the reservoir, on the right-hand side of the machine.

10. To open the cap, remove the lock of the safety pin and press down to turn the cap.

11. After filling, tighten the cap firmly, lift the safety pin, and install the lock.

7-46

7 - MAINTENANCE

Air conditioner compressor belt – (Initial tension check) NOTICE: The tension of the air conditioning compressor belt should be checked initially after 10 hours of operation of a new machine and then every 250 hours of operation or more frequently (shorter periods) when you operate the machine in extreme conditions.

NOTE: For information about tension checks of the air conditioning compressor belt, see page 7-64.

7-47

7 - MAINTENANCE

Lubrication points WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

NOTICE: The grease fittings must be lubricated every 10 hours of operation or daily (whichever occurs first), or more frequently (shorter periods) when you operate the machine in extreme conditions, in environments with a large concentration of dust, water, or mud. For grease specifications, see page 8-1.

Lubrication of the machine grease fittings To lubricate the machine grease fittings, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Remove the ignition key.

6.

Set the park brake.

7.

Place the safety, transport, and service latch in the lock position.

8.

Clean around the area to be lubricated before service.

9.

Inject grease at the lubrication points indicated below.

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Bucket linkages There are 4 lubrication points, 2 on each side.

Apply as necessary.

7-48

7 - MAINTENANCE

Loader lift arm linkage There are two lubrication points, one on each side.

Apply as necessary.

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Lift cylinders There are 4 lubrication points, 2 on each side.

Apply as necessary.

“Z-BAR” linkage There are 6 lubrication points, 3 on each side.

Apply as necessary.

7-49

7 - MAINTENANCE

Bucket cylinder There are 4 lubrication points, 2 on each side.

Apply as necessary.

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8

Rear rocker journal of the rear axle There is one remote lubrication point.

Apply as necessary.

Front rocker journal of the rear axle There is one remote lubrication point.

Apply as necessary.

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7 - MAINTENANCE

Steering cylinder (left-hand) There is one remote lubrication point.

Apply as necessary.

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9

Steering cylinder (right-hand) There is one remote lubrication point.

Apply as necessary.

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10

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11

Central journal for the front drive shaft There is one remote lubrication point.

Apply as necessary.

7-51

7 - MAINTENANCE

Every 50 hours

Pre-fuel filter (Draining) WARNING Fuel vapors are explosive and flammable.

Do not smoke while handling fuel. Keep fuel away from flames or sparks. Shut off engine and remove key before servicing. Always work in a well-ventilated area. Clean up spilled fuel immediately.

Failure to comply could result in death or serious injury.

W0904A

NOTICE: The fuel pre-filter must be drained every 50 hours of operation or more frequently (shorter periods) when you operate the machine in extreme conditions.

NOTE: Handle and dispose of the waste in accordance with environmental regulations, laws and government codes.

Drainage of water and sediments from the fuel pre-filter To drain the fuel pre-filter, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Set the parking brake.

6.

Place the safety, transport, and service latch in the locked position.

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7. Locate the fuel pre-filter on the right-hand side of the engine compartment.

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7 - MAINTENANCE

8.

Turn the drain valve located on the bottom of the fuel pre-filter counter-clockwise two or three turns to open the valve.

9.

Drain the water and/or sediments from the pre-filter into a suitable container until only clean fuel flows out.

NOTE: Do not allow fuel to spill on engine or ground.

10. Tighten the drain valve by hand. Turn the valve clockwise.

11. Check for leaks.

12. Drain the air from the fuel system. See “Bleeding air from the fuel system” on page 7-73.

13. Drain the water and the sediments from the fuel tank. See page 7-75.

7-53

COIL16CEX0157AA

3

7 - MAINTENANCE

Tires – (Pressure and calibration check) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

NOTICE: Always entrust maintenance of the tires and rims to a qualified professional. It is recommended that the tires be calibrated by this professional. To prevent accidents, use a proper tire fastening device (tire inflation cage), equipment and procedures. An explosion that separates the tire and rim or breaks either of these into pieces could cause serious injury or death.

Tire calibration and pressure check To check the pressure and calibrate the tires, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Remove the ignition key.

6.

Set the park brake.

7.

Place the safety, transport, and service latch in the locked position.

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8. Before you fill the tire, properly install the wheel on the machine or place the wheel in a suitable fixture (tire inflation cage).

9. Use an air hose with a remote shut-off valve and an air nozzle with automatic lock.

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7 - MAINTENANCE

10. Position yourself in front of the tire tread. Make sure that all people are away from the tire before you start the filling operation.

NOTE: Never position yourself sideways in relation to the tire tread.

11. Inflate the tire to the recommended air pressure.

See the “Tires” table in the “General Specifications” section for pressure specifications.

NOTICE: Do not fill the tires with flammable gases or air systems that use alcohol injectors. This could result in explosions and accidents.

COIL15WEL0087BA

7-55

3

7 - MAINTENANCE

Wheels (Verification of the nut torque) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

NOTICE: The torque of the wheel nuts should be checked every 20 hours of operation on a new machine or as required if a wheel is removed for repairs.

Verification of the wheel nut torque To check the wheel nut torque, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Set the parking brake.

6.

Place the safety, transport, and service latch in the lock position.

7.

Place chocks on all the wheels to prevent the machine from moving.

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8. Check if the wheel nut torque is between 515 – 570 N·m (380 – 420 lb ft).

9. If needed, adjust the torque. Follow the sequence shown in the figure.

7-56

7 - MAINTENANCE

Front axle – Rear axle (Check and cleaning of the breathers) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

NOTICE: The breathers of the front and rear axles should be checked every 50 hours of operation or more frequently (shorter periods) when you operate the machine in extreme conditions.

Check and cleaning of the vents of the axles To check the axle breathers, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Set the park brake.

6.

Place the safety, transport, and service latch in the locked position.

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7. Check the breathers for dirt. Clean if necessary.

NOTE: The breathers should always be kept free of dirt. Its maintenance is extremely necessary.

Non-compliance can cause damage to breathers, retainers, and journals.

7-57

7 - MAINTENANCE

Lubrication points WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

NOTICE: The grease fittings should be lubricated every 50 hours of operation or more frequently (shorter periods) when you operate the machine in extreme conditions, in environments with a large concentration of dust, water, or mud. For grease specifications, see page 8-1.

Lubrication of the machine grease fittings To lubricate the machine grease fittings, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Remove the ignition key.

6.

Set the park brake.

7.

Place the safety, transport, and service latch in the lock position.

8.

Clean around the area to be lubricated before service.

9.

Inject grease at the lubrication points indicated below.

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Front drive shaft spider There is one lubrication point.

Apply as necessary.

NOTE: The front drive shaft is located between the central drive shaft and the front axle.

NOTE: You need to remove the bearing cradle for maintenance work or to replace a component. When you install this assembly, it is necessary to ensure that the support is aligned with the front drive shaft, to ensure that the bearing is lubricated.

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7 - MAINTENANCE

Support bearing for the front drive shaft There is one remote lubrication point.

Apply as necessary.

NOTE: The remote lubrication point is located on the front chassis, at the height of the top linkage.

NOTE: You need to remove the bearing cradle for maintenance work or to replace a component. When you install this assembly, it is necessary to ensure that the support is aligned with the front drive shaft, to ensure that the bearing is lubricated.

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3

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Chassis linkage There are 3 lubrication points.

Apply as necessary.

7-59

7 - MAINTENANCE

Initial 100 hours

Hydraulic fluid filter (Replacement in initial period) NOTICE: The hydraulic fluid filter should be replaced in the first 100 hours of operation of a new machine and then every 500 hours of operation or more frequently (shorter periods) when you operate the machine in extreme conditions, or if the warning light comes on.

NOTE: For information about replacement of the hydraulic filter, see page 7-78.

Transmission fluid and filter (Replacement in initial period) NOTICE: The transmission fluid and filter should be changed in the first 100 hours of operation of a new machine or if the transmission has been replaced or reconditioned. The transmission fluid and filter should then be changed every 1000 hours of operation, or more frequently (shorter periods) when you operate the machine in extreme conditions, or when the warning light comes on. For lubricant specifications, see page 8-1.

NOTE: For information about replacement of the transmission fluid and filter, see page 7-86.

Front and rear axles oil (Change in initial period) NOTICE: The oil of each axle should be changed in the first 100 hours of operation on a new machine or if any axle has been replaced or reconditioned. The oil should then be changed every 1000 hours of operation, or more frequently (shorter periods) when you operate the machine in extreme conditions. For lubricant specifications, see page 8-1.

NOTE: For information about changing axle oil, see page 7-90.

7-60

7 - MAINTENANCE

Every 250 hours

Engine air filter restriction sensor (Checking) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

NOTE: Replace the engine air filters only when the restriction indicator light illuminates on the panel, so the function of the air filter restriction sensor should be tested every 250 hours of operation of the machine.

Verification of the operation of the air filter restriction sensor To test the air filter restriction sensor, proceed as follows: 1. Keep all unauthorized personnel clear of the area.

2. Park the machine on a flat, level, firm surface, away from any obstacles.

3. Support the implements on the ground.

4. Set the park brake.

5. Place the ignition key in the "OFF" position to shut down the engine.

6. Place the safety, transport, and service latch in the lock position.

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7. Open the engine compartment access cover on the lefthand side of the machine.

8. Locate the air filter restriction sensor (1) at the bottom of the filter outlet near the clamp that fastens the inlet tube onto the turbocharger.

9. Remove the electrical connector (2) from the sensor.

Check for corrosion or oxidation.

NOTE: Correct if necessary.

10. Re-install the connector.

NOTE: Make sure to fit the connector properly.

11. Check the electrical wiring of the sensor. Make sure the sensor is in good condition.

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7 - MAINTENANCE

12. Loosen the fastening clamp (4) of the air pre-filter at the top of the engine hood.

13. Remove the air pre-filter (5). Pull the pre-filter upward to remove the pre-filter.

NOTE: Be careful not to allow dirt to get inside the air filter assembly.

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14. Start the engine. Keep the engine running at idle speed to do the sensor test.

15. Use a thick piece of cardboard or a flat metal sheet to cover gradually air inlet on the air filter housing.

16. Observe the behavior of the engine air filter restriction indicator light on the panel. Check to see if the light comes on.

17. Shutoff engine.

NOTE: If the air filter restriction indicator light illuminates on the panel, the restriction indicator is working correctly.

If this light does not light up, the issue may be the sensor, the connector, or the wiring, or even dirt in the sensor’s installation channel.

18. If the engine air filter restriction indicator light does not illuminate on the panel, check the electrical wiring or whether there is a buildup of dirt in the sensor installation channel.

NOTE: Correct as necessary.

19. Perform the test again.

20. If the master warning indicator light still does not light up, the issue must be the sensor (1).

21. Replace the sensor with a new one.

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7 - MAINTENANCE

22. Re-install the air pre-filter (5).

23. Firmly tighten the clamp (4) of the pre-filter.

COIL18TLB0134AA

24. Close the engine compartment access cover on the left-hand side of the machine.

7-63

5

7 - MAINTENANCE

Air conditioner compressor belt (Checking) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

NOTICE: The air conditioning compressor belt should be checked every 250 hours of operation or each month, whichever comes first, or more frequently (shorter periods) when you operate the machine in extreme conditions.

Checking the air-conditioning compressor belt To check the air-conditioning compressor belt, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Set the parking brake.

6.

Place the safety, transport, and service latch in the lock position.

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2

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3

7. Locate the air conditioning compressor belt 8. Carefully examine the air conditioning compressor belt for damage, wear, or drying out.

9. Replace the belt if required. See page 7-88 for further information.

10. Install the belt tension gauge, special tool 380001325, on the bottom of the belt between the compressor pulley and the engine pulley.

11. Check the belt tension on the tension gauge.

NOTE: The tension should be 535 ± 45 N. 12. If the tension is outside of this range, see page 7-88 for the tensioning procedure.

7-64

7 - MAINTENANCE

Alternator drive belt (Belt check) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

NOTICE: The fan drive belt must be checked for tension or damage every 250 hours of operation or more frequently (shorter periods) when you operate the machine in extreme conditions.

Checking the alternator belt To check the alternator belt, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Set the park brake.

6.

Place the safety, transport, and service latch in the lock position.

7.

Turn off the master switch. See page 3-27.

8.

Open the left-hand side cover on the engine hood.

9.

Perform a visual inspection of the belt.

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NOTE: Small transverse cracks (1) (widthwise) are allowed.

10. Check for longitudinal cracks (2) (lengthwise).

NOTE: Longitudinal cracks can cause belt failure.

11. If the belt has longitudinal cracks (2), worn edges, or material loss (3), the belt should be replaced.

12. If the belt has shiny surfaces or points with wear, the belt is probably loose and slipping.

13. Replace the belt if necessary. For more information, see page 7-92.

7-65

7 - MAINTENANCE

How to check the alternator pulley and the belt tightener bearing 1.

Open the left-hand side cover on the engine hood.

2.

Visually check the condition of the pulley and of the belt tightener bearing. Replace if necessary.

NOTE: See an Authorized CASE CONSTRUCTION Dealer for more information.

3.

Use a 3/8 insquare to install the breaker bar on the belt tightener on the tightener pulley cradle.

4.

Pull the breaker bar just enough to release the tension on the drive belt and freely rotate the tightener pulley.

NOTE: Move the tightener pulley by hand. Check that the pulley can rotate freely, without any point of resistance, grip, lock, etc.

5.

If there is grip or play in the pulley bearing, replace the belt tightener assembly.

6.

Check belt tension.

NOTE: A belt that is too tightly tensioned may cause premature wear of the alternator bearings and of the water pump.

NOTE: If the belt has too much slack, the belt may slip. This causes the belt to wear quickly. This will also cause the engine to overheat and the batteries to discharge.

7.

The tension should be such that when your thumb is pressed down on a point that is equidistant from the alternator pulley and the crankshaft pulley, the maximum deflection of the belt is 9.5 – 12.7 mm (0.4 – 0.5 in).

8.

If necessary, replace the belt tightener.

NOTE: See an Authorized CASE CONSTRUCTION Dealer for more information.

9.

Remove the left-hand rear cover from the engine hood.

7-66

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4

7 - MAINTENANCE

Cab air recirculation filter (Verification and cleaning) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

NOTICE: The cab air filter should be checked and cleaned every 250 hours of operation or more frequently (shorter periods) when you operate the machine in extreme conditions.

Verification and cleaning of the cab air recirculation filter To check and clean the cab air filter, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Set the park brake.

6.

Place the safety, transport, and service latch in the locked position.

7.

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Locate the cab air recirculation filter.

NOTE: The air recirculation filter is located at the bottom of the side console.

8.

Loosen the mounting bolts of the air recirculation filter.

9.

Check for damage or holes on the filter element.

10. Remove the dirt by washing the element with water only.

11. Dry the filter element.

12. Re-install the filter element. Make sure to tighten the bolts correctly.

NOTICE: Never place objects that obstruct the air inlet in front of the console. Always leave the air inlet free and unobstructed for maximum cooling of the air conditioning or maximum heating of the heater.

7-67

7 - MAINTENANCE

Cab air filter (Verification and cleaning) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

NOTICE: The cab air filter should be checked and cleaned every 250 hours of operation or more frequently (shorter periods) when you operate the machine in extreme conditions.

Verification and cleaning of the cab air filter To check and clean the cab air filter, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Set the park brake.

6.

Place the safety, transport, and service latch in the locked position.

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7. Locate the cab air filter.

NOTE: The filter is located on the right-hand side of the cab, on the outside of the machine.

8. Loosen the bolts that attach the filter access cover.

9. Remove the access cover.

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7 - MAINTENANCE

10. Remove the filter element from its compartment.

11. Check the element for damage. Check the conditions of the seal around the edges.

12. Use a flash light to check whether there are any holes or cracks in the folds of the element.

13. Clean the cab air filter with compressed air at a maximum pressure of 2 bar (29 psi).

NOTICE: Do not bring the compressed air nozzle too close to the filter because this could damage the filter.

NOTICE: Wear safety goggles with side panels when using compressed air to clean. This will reduce the danger of accidents.

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14. If the filter is damaged, replace the filter with a new one.

15. Clean the filter compartment.

16. Install the filter correctly in the compartment.

17. Reassemble the access cover.

18. Make sure to tighten the mounting bolts firmly.

7-69

7 - MAINTENANCE

Every 500 Hours

Engine oil and filter (Replacement) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

NOTICE: The engine oil must be changed and the oil filter must be replaced every 500 hours of operation or more frequently (shorter periods) when you operate the machine in extreme conditions. For lubricant specifications, see page 8-1.

NOTE: Handle and dispose of the waste in accordance with environmental regulations, laws and government codes.

How to change the engine oil and replace the oil filter To change the engine oil and replace the oil filter, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Set the park brake.

6.

Place the safety, transport, and service latch in the lock position.

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7. Extract the dipstick. Remove the filler cap.

NOTE: These two operations provide a faster draining of the oil.

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7 - MAINTENANCE

8.

Remove the protective cap from the engine oil drain fitting. The fitting is a quick-connection type fitting.

9.

Place an appropriate container close to the machine.

10. The auxiliary drainage hose is contained in the tool box of the machine. Attach the hose to the engine oil drain fitting.

11. Drain the oil into the container.

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12. Locate the engine oil filter.

13. Clean the area around the filter.

14. Turn the oil filter housing counterclockwise to remove.

15. Lubricate the packing gland of the new filter with a thin layer of new engine oil.

16. Hand-tighten the new filter until the gland makes contact with the base. Then tighten the new filter another 3/4 turn.

NOTE: Never use a filter wrench to install a new filter.

17. Remove the hose. Put the engine oil drain fitting back on.

18. Clean the drain hose properly. again in the machine's toolbox.

Store the hose

19. Pour oil into the engine through filler neck until the oil reaches the maximum level indicated on the dipstick.

20. Then close the filler neck cap. Insert the dipstick.

21. Start the engine. Let the engine run for a few minutes at idle speed.

22. Check the engine oil filter and drain plug for leaks.

23. Shut down the engine after two minutes.

24. Wait for the engine oil to drain down for an accurate reading on the dipstick.

25. Check again for leaks around the filter and the drain plug.

26. Remove the dipstick.

27. Clean the dipstick. Insert the dipstick back into the guide tube as far as possible.

28. Pull the dipstick out again. Check the level.

NOTE: The oil level must be between the (A) “top up” and (B) “full” marks.

29. Add more oil if required.

7-71

7 - MAINTENANCE

Pre-fuel filter (Replacement) WARNING Fuel vapors are explosive and flammable.

Do not smoke while handling fuel. Keep fuel away from flames or sparks. Shut off engine and remove key before servicing. Always work in a well-ventilated area. Clean up spilled fuel immediately.

Failure to comply could result in death or serious injury.

W0904A

NOTICE: The fuel pre-filter must be replaced every 500 hours of operation if the engine loses power. Replace the filter more frequently (shorter periods) when you operate the machine in extreme conditions.

NOTE: Handle and dispose of the waste in accordance with environmental regulations, laws and government codes.

Fuel pre-filter replacement To replace the fuel pre-filter, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Set the park brake.

6.

Place the safety, transport, and service latch in the locked position.

7.

Thoroughly clean the area around the fuel pre-filter head to prevent contamination.

8.

Turn the pre-filter counter-clockwise to remove the pre-filter.

9.

Thoroughly clean the contact area of the packing gland on the filter head.

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10. Replace the filter and the seal ring with a new filter and seal ring.

11. Fill the new pre-filter with clean fuel. Lubricate the seal ring with new engine oil.

12. Then assemble the new pre-filter. Manually tighten the new pre-filter.

13. Bleed the air from the fuel system. See “Bleeding air from the fuel system” on page 7-73.

14. Drain the water and the sediments from the fuel tank. See page 7-75.

15. Run the engine at idle speed. Check for leaks.

7-72

7 - MAINTENANCE

Fuel Filters (Replacement) WARNING Fuel vapors are explosive and flammable.

Do not smoke while handling fuel. Keep fuel away from flames or sparks. Shut off engine and remove key before servicing. Always work in a well-ventilated area. Clean up spilled fuel immediately.

Failure to comply could result in death or serious injury.

W0904A

NOTICE: The fuel filters must be replaced every 500 hours of operation if the engine loses power. Replace the filters more frequently (shorter periods) when you operate the machine in extreme conditions.

NOTE: Handle and dispose of the waste in accordance with environmental regulations, laws and government codes.

Replacing the fuel filters To replace the fuel filters, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Set the park brake.

6.

Place the safety, transport, and service latch in the locked position.

7.

Thoroughly clean the area around the head of the fuel filters to prevent contamination.

8.

Rotate the filters counter-clockwise to remove the filters.

9.

Thoroughly clean the contact area of the packing gland on the head of the filters.

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10. Replace the filters with new filters.

11. Apply a thin layer of clean engine oil on the gasket of the new filter.

12. Install the new filters. Manually tighten the filters 1/2 to 3/4 turn after the filter makes contact with the head.

NOTE: Never use a filter wrench to tighten the new filter during installation.

13. After this operation, bleed the air out of the fuel system

7-73

7 - MAINTENANCE

Bleeding air from the fuel system NOTICE: Remove the air from the fuel system whenever you change the filter, when the machine runs out of fuel, after maintenance on the fuel system, or if the machine is stored and remains out of operation for a long period.

To bleed the air from the fuel system, proceed as follows: 1.

Fill up fuel tank.

2.

Clean the area around the head of the filters to prevent contamination.

3.

Loosen the bleed screw (1) located on the head of the filters.

4.

Activate the manual pump (2) located on the fuel pre-filter until clean fuel runs out through the hole in the bleed screw (1) without air bubbles.

5.

Tighten the bleed screw.

6.

Turn the ignition key to the "ON" position.

7.

Start the engine and keep idling status.

8.

With the engine running, check the fuel system for leaks.

COIL16CEX0158BA

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Fuel reservoir (Draining) WARNING Fuel vapors are explosive and flammable.

Do not smoke while handling fuel. Keep fuel away from flames or sparks. Shut off engine and remove key before servicing. Always work in a well-ventilated area. Clean up spilled fuel immediately.

Failure to comply could result in death or serious injury.

W0904A

NOTICE: Drain the fuel tank of condensation and sediment every 500 hours of operation or more frequently (shorter periods) when you operate the machine in extreme conditions.

NOTE: Handle and dispose of the waste in accordance with environmental regulations, laws and government codes.

Drainage of condensation and sediments from the fuel tank To drain the condensation and the sediment from the fuel tank, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Set the parking brake.

6.

Place the safety, transport, and service latch in the lock position.

7.

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Slowly turn the fuel drain plug to remove the plug.

NOTE: The drain plug is located at the center bottom of the fuel tank, behind the rear axle.

8.

Drain the water and the sediment into a suitable container.

9.

Close the fuel drain plug once only clean fuel is discharged.

NOTE: If necessary, replace the drain plug.

10. Fill the reservoir with the specified fuel and level.

11. Check for leaks.

NOTE: Top up the fuel tank at the end of each work day to avoid condensation from air humidity (especially at night).

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Air intake lines (Verification of the hoses) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

NOTICE: The hoses and clamps of the engine air intake system should be checked every 500 hours of operation.

Verification of the engine air intake system hoses To check the hoses and clamps of the engine air intake system, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Set the park brake.

6.

Remove the key.

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7. Open the side inspection doors of the engine compartment. Tighten the nuts in the open position with the safety lock (1).

8.

Check the condition of the hoses of the air intake system. Check for drying out, cracks, breaks, and integrity.

9.

Check the condition and tightness of the hose clamps in the positions described below.

10. Air filter outlet (2) at the rear of the filter housing.

11. Inlet into the turbocharger housing (3).

12. Outlet from the turbocharger housing (4).

13. Inlet into the inlet tubing of the intake air cooler (5).

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14. Check the condition and tightness of the hose clamps in the positions described below.

15. On the left-hand side of the machine, the outlet of the turbocompressor outlet tubing (6) and the inlet on the intake air cooler (7).

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16. On the right-hand side of the machine, the outlet of the intake air cooler (8) and inlet on the outlet tubing (9) of the intake air cooler.

17. Outlet of the outlet tubing (10) of the intake air cooler and the inlet on the intake manifold (11).

NOTE: If there are issues in any hoses or clamps, replace the damaged component with a new one.

18. Release the locks and close the side inspection doors of the engine compartment.

NOTE: Never let the machine operate with leaks in the intake system because this may cause a reduction in the engine’s service life, loss of power, or increased fuel consumption.

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Hydraulic fluid filter (Replacement) WARNING Escaping fluid!

Hydraulic fluid or diesel fuel leaking under pressure can penetrate the skin and cause infection or other injury. To prevent personal injury: Relieve all pressure before disconnecting fluid lines or performing work on the hydraulic system. Before applying pressure, make sure all connections are tight and all components are in good condition. Never use your hand to check for suspected leaks under pressure. Use a piece of cardboard or wood for this purpose. If injured by leaking fluid, see your doctor immediately.

Failure to comply could result in death or serious injury.

W0178A

NOTICE: The hydraulic fluid filter should be replaced in the first 100 hours of operation of a new machine and then every 500 hours of operation or more frequently (shorter periods) when you operate the machine in extreme conditions, or if the warning light comes on.

NOTE: Handle and dispose of the waste in accordance with environmental regulations, laws and government codes.

Replacing the hydraulic fluid filter To replace the hydraulic fluid filter, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Set the park brake.

6.

Place the safety, transport, and service latch in the locked position.

7.

Locate the hydraulic fluid filter of the engine compartment.

8.

Clean the area around the filler cap of the hydraulic reservoir.

9.

Slowly open the reservoir filler cap.

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NOTE: Leave the cap open during this procedure.

10. Be sure that all of the pressure was released in the system.

11. Place an appropriate container beneath the filter to collect the fluid during removal.

12. Turn the filter counter-clockwise with a special filter wrench to remove the filter.

NOTE: The special filter wrench may only be used to remove the filter.

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13. Discard the filter cover gasket.

14. Clean the contact surface of the filter trim.

NOTE: Make sure that all of the dirt is removed.

15. Apply a thin layer of clean fluid on the seal and thread of the new filter.

16. Install the new filter. Tighten the new filter firmly by hand. Rotate the filter clockwise until it comes into contact with the trim.

17. Then re-tighten the filter by hand another 1/2 – 3/4 in of a turn.

NOTE: Never use a special filter wrench to install a new filter. Also, never overtighten the filter during installation.

18. Close and tighten the hydraulic fluid reservoir filler cap.

19. Start the engine. Apply any of the functions of the hydraulic system at low speed for about 5 minutes.

NOTE: Check for leaks around the filters.

20. Shut down the engine.

21. Check the fluid level. Add fluid if needed.

NOTE: Make sure that all of the pressure is removed from the system. Remove the filler cap slowly to release pressure in the reservoir, if you need to top up the system.

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7 - MAINTENANCE

Front and rear axles oil (Checking the level) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

NOTICE: The front and rear axle oil level should be checked every 500 hours of operation or more frequently (shorter periods) when you operate the machine in extreme conditions. For lubricant specifications, see page 8-1.

NOTE: The procedures described below must be carried out on each axle.

Verification of the front and rear axle oil level (differential and wheel hubs) To check the front and rear axle oil level, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Set the park brake.

6.

Place the safety, transport, and service latch in the lock position.

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7. Remove the level/filler plug from the central housing of the differential.

8. Check if the oil is at the limit of the base of the hole.

9. Add oil, as required.

NOTE: As there is only one filler plug, wait for the oil to flow to the wheel drive hubs before you check the level after filling.

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Every 1000 hours

Cab air filter (Replacement) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

NOTICE: The cab air filter should be replaced every 2000 hours of operation or more frequently (shorter periods) when you operate the machine in extreme conditions.

Replace of the cab air filter To replace the cab air filter, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Set the park brake.

6.

Place the safety, transport, and service latch in the locked position.

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7. Locate the cab air filter.

NOTE: The filter is located on the right-hand side of the cab, on the outside of the machine.

8. Loosen the bolts that attach the filter access cover.

9. Remove the access cover.

10. Remove the filter element from its compartment.

Discard the filter element.

11. Clean the filter compartment with compressed air.

NOTICE: Wear safety goggles with side panels when using compressed air to clean. This will reduce the danger of accidents.

12. Install the new filter correctly in the compartment.

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17. Reassemble the access cover.

18. Make sure to tighten the mounting bolts firmly.

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Transmission fluid and filter (Replacement) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

NOTICE: The transmission fluid must be changed and the fluid filter must be replaced every 1000 hours of operation or more frequently (shorter periods) when you operate the machine in extreme conditions. For lubricant specifications, see page 8-1.

NOTE: Handle and dispose of the waste in accordance with environmental regulations, laws and government codes.

How to change the transmission fluid and replace the fluid filter To change the transmission fluid and replace the fluid filter, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Start the engine. Move the machine at low speed until the transmission fluid reaches operating temperature.

NOTE: Make sure that the fluid is at a temperature between 66.0 – 93.0 °C (150.8 – 199.4 °F) (green range of temperature gauge on the cluster).

3.

Park the machine on a flat, level, firm surface, away from any obstacles.

4.

Support the implements on the ground.

5.

Place the ignition key in the "OFF" position to shut down the engine.

6.

Set the park brake.

7.

Place the safety, transport, and service latch in the lock position.

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8. Clean the area around the filter housing (1).

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9.

Clean the area around the filler cap (2) and the drain plug (3) of the hydraulic fluid.

10. Remove the filler cap.

11. Place an appropriate container under the transmission fluid drain plug.

12. Remove the plug. Allow the transmission fluid to flow out completely.

13. Remove the transmission filter. To remove the filter, turn the filter counter-clockwise.

14. Clean the housing and the contact area of the filter element on the filter head.

15. Apply a thin layer of clean fluid to the packing gland of the new filter.

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16. Install the filter. To install the filter, turn the filter clockwise by hand until the filter makes contact with the head.

17. After the filter makes contact, manually rotate 1/3 to 1/2 turn.

NOTE: Do not use a filter wrench to install the transmission filter.

18. Put the transmission drain plug (3) in place.

Tighten the plug.

19. Remove the transmission breather (4). Clean the breather with an appropriate commercial solvent.

NOTE: Never use gasoline, unauthorized solvents, or other flammable fluids to clean components.

20. Dry the breather with compressed air.

NOTICE: Wear safety goggles with side panels when using compressed air to clean. This will reduce the danger of accidents.

21. Install the breather.

22. Clean the breather every 500 hours of operation.

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How to fill and check the transmission fluid level To fill and check the transmission fluid level, proceed as follows: 1.

Fill the transmission with new fluid until the fluid reaches the maximum mark (1) on the visual level indicator.

2.

Start the engine. Check for oil leaks around the filter and the drain plug.

3.

Move the machine at low speed until the transmission fluid reaches operating temperature.

NOTE: Make sure that the fluid is at a temperature between 66.0 – 93.0 °C (150.8 – 199.4 °F) (green range of temperature gauge on the cluster).

4.

Check the transmission fluid level again with the engine at idle speed.

5.

Add fluid as required until the fluid reaches the maximum mark.

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7 - MAINTENANCE

Hydraulic fluid and filter (Replacement) WARNING Escaping fluid!

Hydraulic fluid or diesel fuel leaking under pressure can penetrate the skin and cause infection or other injury. To prevent personal injury: Relieve all pressure before disconnecting fluid lines or performing work on the hydraulic system. Before applying pressure, make sure all connections are tight and all components are in good condition. Never use your hand to check for suspected leaks under pressure. Use a piece of cardboard or wood for this purpose. If injured by leaking fluid, see your doctor immediately.

Failure to comply could result in death or serious injury.

W0178A

NOTICE: The hydraulic fluid must be changed and the fluid filter must be replaced every 1000 hours of operation or more frequently (shorter periods) when you operate the machine in extreme conditions, or when the warning light comes on. For lubricant specifications, see page 8-1.

NOTE: Handle and dispose of the waste in accordance with environmental regulations, laws and government codes.

How to change the hydraulic fluid and replace the fluid filter To change the hydraulic fluid and replace the fluid filter, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Set the park brake.

6.

Place the safety, transport, and service latch in the lock position.

7.

Make sure the accumulators are completely discharged by pushing down on the brake pedal a minimum of 30 times.

8.

Release pressure in the ride control accumulators, if equipped.

9.

With the ignition key in the “IGN” (on) position, cycle the bucket or implement control levers repeatedly through their complete range of motion for at least 30 seconds.

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10. Move the hydraulic controller to the float position, and turn the key off.

11. Clean the area around the hydraulic reservoir drain.

12. Clean the area around the filler cap of the hydraulic reservoir.

13. Open the hydraulic reservoir drain. Pump the fluid into a suitable container.

14. Slowly open the reservoir filler cap.

NOTE: Leave the cap open during this procedure.

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15. Locate the hydraulic fluid filter of the engine compartment.

16. Be sure that all of the pressure was released in the system.

17. Place an appropriate container beneath the filter to collect the fluid during removal.

18. Turn the filter counter-clockwise with a special filter wrench to remove the filter.

NOTE: The special filter wrench may only be used to remove the filter.

19. Discard the filter cover gasket.

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20. Clean the contact surface of the filter trim.

NOTE: Make sure that all of the dirt is removed.

21. Apply a thin layer of clean fluid on the seal and thread of the new filter.

22. Install the new filter. Tighten the new filter firmly by hand. Rotate the filter clockwise until it comes into contact with the trim.

23. Then re-tighten the filter by hand another 1/2 – 3/4 in of a turn.

NOTE: Never use a special filter wrench to install a new filter. Also, never overtighten the filter during installation.

24. Fill the reservoir with new hydraulic fluid to the recommended level.

25. Close and tighten the hydraulic fluid reservoir filler cap.

26. Start the engine. Apply any of the functions of the hydraulic system at low speed for about 5 minutes.

NOTE: Check for leaks around the filters.

27. Shutoff engine.

28. Check the fluid level. Add fluid if needed.

NOTE: Make sure that all of the pressure is removed from the system. Remove the filler cap slowly to release pressure in the reservoir, if you need to top up the system.

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Air conditioning compressor belt (Replacement) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

NOTICE: The air conditioning compressor belt must be replaced every 1000 hours of operation, when it shows wear or more frequently (shorter periods) when you operate the machine in extreme conditions.

Air conditioning compressor belt replacement To check the air-conditioning compressor belt, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Set the parking brake.

6.

Place the safety, transport, and service latch in the lock position.

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7. Locate the air conditioning compressor belt (1)

8.

Loosen the nut that secures the tightener pulley (2) of the air conditioning compressor belt.

9.

Loosen the tensioner bolt (3) of the belt to move the tightener pulley down and allow the belt to be removed.

10. Remove the used belt.

11. Install a new belt on the engine pulley and on the pulley of the air conditioning compressor. Pass the belt through the tightener pulley.

12. Slightly tighten the tensioner bolt to tension the belt.

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13. Install the belt tension gauge (4), special tool 380001325, on the bottom of the belt, between the compressor pulley and the engine pulley.

14. Tighten the belt tensioner bolt (3). Note the tension reading on the gauge 15. When the correct tension is reached, tighten the nut (2) that secures the belt tightener pulley.

NOTE: The tension should be 535 ± 45 N.

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Front and rear axles oil (Changing) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

NOTICE: The oil of each axle should be changed in the first 100 hours of operation on a new machine or if any axle has been replaced or reconditioned. The oil should then be changed every 1000 hours of operation, or more frequently (shorter periods) when you operate the machine in extreme conditions. For lubricant specifications, see page 8-1.

NOTE: The procedures described below must be carried out on each axle.

NOTE: For a perfect flow of lubricant and removal of any particles in suspension, drain the oil immediately after you stop the machine, after a work cycle, i.e. while the oil is hot.

How to change the front and rear axle oil (differential and wheel hubs) To change the front and rear axle oil, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Set the park brake.

6.

Place the safety, transport, and service latch in the lock position.

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7.

Clean the area around the plugs (1), (2), and (3).

8.

Remove the drain plug (2) from the central housing of the differential.

9.

Remove the drain plug (3) from the side housing of the planetary reduction (one on each side).

10. Drain the oil into an appropriate container.

11. Install the drain plugs (2) and (3).

12. Remove the differential level/fill plug (1).

13. Fill until the oil level reaches the limit of the base of the hole.

NOTE: As there is only one filler plug, wait for the oil to flow to the wheel drive hubs before you check the level again.

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14. Check the level. Fill as necessary

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EVERY 1500 HOURS

Alternator drive belt (Replacing the belt) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

NOTICE: The alternator belt must be replaced every 1500 hours of operation or more frequently (shorter periods) when you operate the machine in extreme conditions.

Alternator belt replacement To replace the alternator belt, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Set the park brake.

6.

Place the safety, transport, and service latch in the lock position.

7.

Turn off the master switch. See page 3-27.

8.

Open the left-hand side cover on the engine hood.

9.

Install a 3/8 in breaker bar on the tightener pulley cradle.

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10. Pull the breaker bar. Remove the used belt.

11. Check the condition of the belt tightener and of the tightener bearing. Replace if necessary. See an Authorized CASE CONSTRUCTION Dealer for more information.

NOTE: Rotate the tightener pulley by hand. Make sure that the pulley can turn freely, without any point of resistance, grip, lock, etc.

12. Install a new belt. Position the new belt above the pulleys of the alternator, the crankshaft, and the water pump.

13. Then, to complete the belt travel, lift the tightener pulley at the same time as the breaker bar.

14. After you replace the belt, check the tension.

15. Remove the left-hand rear cover from the engine hood.

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EVERY 2000 HOURS

Fuel injectors (Calibration) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

Calibration of the fuel injectors NOTICE: You must calibrate the fuel injectors every 2000 hours of operation or more frequently (shorter periods) when you operate the machine in extreme conditions.

NOTICE: This procedure must be performed by a qualified service technician. Contact an authorized CASE CONSTRUCTION dealer.

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Every 2500 hours

Engine valves clearance (Checking clearance and adjustment) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

Checking the engine valve clearance and adjustment NOTICE: The engine valve clearance must be checked every 2500 hours of operation or more frequently (shorter periods) when you operate the machine in extreme conditions.

NOTICE: This procedure must be performed by a qualified service technician. Contact an authorized CASE CONSTRUCTION dealer.

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EVERY 4000 HOURS

Engine coolant (Draining and cleaning the system and changing the engine coolant) WARNING Burn hazard!

Hot coolant can spray and scald if you remove the radiator or deaeration tank cap while the system is hot. To remove the cap: allow the system to cool, turn the cap to the first notch, and wait for all pressure to release. Remove the cap only after all pressure has released.

Failure to comply could result in death or serious injury.

W0367A

NOTICE: The engine coolant must be changed every 4000 hours of operation or more frequently (shorter periods) when you operate the machine in extreme conditions. For engine coolant specifications, see page 8-1.

NOTE: A mixture of 50% anti-freeze and 50% water must be used in this machine. This mixture is recommended for use in locations where minimum ambient temperatures are above –37 °C (–34 °F). If the ambient temperature is lower, adjust the composition of the mixture to 60% anti-freeze and 40% water. You should use anti-freeze and water in your machine all year.

NOTE: Handle and dispose of the waste in accordance with environmental regulations, laws and government codes.

Draining and cleaning the system and changing the engine coolant To change the engine coolant, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Set the parking brake.

6.

Place the safety, transport, and service latch in the lock position.

7.

Wait for the engine to cool.

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8. After the engine cools and the temperature of the coolant has reached a safe temperature, slowly turn the expansion reservoir cap (1) to release the pressure before you remove the cap.

9. Place a container with sufficient capacity under the radiator water outlet hose

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10. Disconnect the radiator water outlet hose (2) to remove all of the coolant contained in the engine.

11. After you have drained the coolant, reinstall the radiator water outlet hose in its original position.

12. Use an appropriate cleaning product to clean and flush the coolant system.

NOTICE: Contact your Authorized CASE CONSTRUCTION Dealer to obtain the specifications of the cleaning products recommended for your machine's cooling system.

13. Place the contents of the bottle of cleaning product through the filler neck of the expansion tank.

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14. Top up the system with clean water.

15. Firmly close the expansion tank cap (1).

16. Fully open the hot water circulation valve (3) through the cab heating system.

17. Position the cab cooling control selector in the off position.

18. Position the cab heating control selector in the maximum heating position.

19. Start the engine. Let the engine run for approximately 10 minutes at idle speed, so that the cleaning product fully circulates through the system.

20. Turn off the engine. Perform the drain procedure again, as described in steps 7 to 11.

21. After you complete the cleaning process, completely drain the cleaning product from the system.

22. Top up the system with clean water through the neck of the expansion tank.

23. Firmly close the expansion tank cap.

24. Start the engine. Let the engine run for approximately 5 minutes at idle speed, so that the clean water fully circulates through the system.

25. Turn off the engine. Perform the drain procedure again, as described in steps 7 to 11.

26. Fill the cooling system through the expansion tank filler neck (1). Use the correct quantity and ratio of anti-freeze/coolant and water (based on the weather conditions).

27. Start the engine. Let the engine run at idle speed until the temperature of the coolant matches the operating temperature.

28. Shut down the engine. Let the system cool.

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29. Check if the fluid level is between the “MIN” (minimum) and “MAX” (maximum) marks on the side of the reservoir.

NOTICE: NEVER remove the radiator cap during this inspection.

30. If necessary, add coolant through the expansion tank up to the “MAX” mark. Close the spout cover.

Make sure that the cover latches.

NOTE: Filling must always be done through the overflow tank nozzle.

31. Use the correct ratio of water and antifreeze or coolant if the system coolant level is below the “MIN” mark.

NOTE: Never add only anti-freeze to the cooling system.

32. Never exceed the fill limit.

7-97

COIL16WEL0108AB

6

7 - MAINTENANCE

Electrical

Batteries (Checking) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

NOTICE: The electrical system in this machine is 24 V. Each battery is 12 V. Before you service the components of the electrical system, always disconnect the NEGATIVE (-) battery cable.

NOTICE: Disconnect the cables from the alternator if you need to start the engine with the battery wires disconnected.

NOTICE: Always wear a protective mask, gloves and protective clothing when servicing the batteries. The acid contained in the battery or the battery exploding could cause serious injury.

NOTICE: Battery acid causes burns. Batteries contain sulfuric acid. Avoid contact with skin, eyes or clothing. Antidote - external: Wash the affected area with plenty of water. Internal: Drink large amounts of water or milk. Call a doctor immediately. Eyes: Wash them with plenty of water for 15 min and seek immediate medical assistance.

NOTICE: When the battery electrolyte is frozen, the battery could explode if you attempt to charge it or you attempt to use a jumper battery to start the engine. To prevent the battery electrolyte from freezing, keep it fully charged. If you do not follow these instructions, you could suffer injury, as could others in the area.

NOTICE: Sparks or flames could cause the hydrogen gas in a battery to explode. To prevent an explosion, do as follows: 1. When disconnecting the battery cables, always start with the negative (-) cable.

2. When connecting the battery cables, connect the negative cable (-) last.

3. Do not cause the battery terminals to short circuit by using metal objects.

4. Do not weld, grind, or smoke near a battery.

Battery maintenance To perform maintenance on the battery, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Set the park brake.

6.

Put the safety lever in the locked position.

7.

Turn off the master switch. See page 3-27.

12D016WEL0002AA

7-98

1

7 - MAINTENANCE

8. Access the battery compartment. Use an appropriate wrench to remove the access covers.

NOTE: The machine has two batteries, one on each side.

9.

COIL16CEX0181AA

2

COIL16WEL0126AA

3

SP0064

4

Always keep the battery charged, adhering to densimeter readings.

10. Ensure that the battery is firmly seated in its bracket.

NOTE: The battery cables must not come into contact with the connectors on the cells connectors or the battery bracket.

11. Keep the battery clean and dry.

12. Check if the battery does not hold the charge.

NOTE: Replace with a battery of the same type if necessary.

13. Keep the battery covers clean and make sure that their ventilation holes are not blocked.

14. Check the batteries and their performance regularly for dirt, corrosion, and damage.

NOTE: Dirt mixed with the electrolyte or humidity on top of the batteries can cause premature discharge.

Weld works See page 2-14 for detailed information.

Battery vents Keep the battery vents clean. Make sure that the vents are not clogged.

7-99

7 - MAINTENANCE

Cleaning the batteries Check the batteries and the battery compartment regularly for dirt, corrosion, or damage.

Dirt mixed with electrolyte or moisture on the top of the batteries can cause a discharged condition in the batteries.

Use bicarbonate of soda or ammonia and clean the outer part of the batteries with water to prevent corrosion on the terminals.

Use the following method to clean batteries.

Use a special battery cleaning product to prevent corrosion on their terminals.

DO NOT use steam cleaning equipment or solvents to clean the alternator.

Flammable vapors Extinguish any smoldering material or flames before you check and top up the batteries, due to the presence of flammable gases.

NOTE: Do not check batteries for sparking.

COIL13WEL0372AA

Engine start-up with booster batteries Two people will be needed to perform this procedure.

Make sure that the assistant uses all of the necessary safety equipment. See page 7-101 for more information.

7-100

5

7 - MAINTENANCE

Starting with auxiliary batteries WARNING Improper operation or service of this machine can result in an accident.

An error connecting auxiliary starting cables or short-circuiting battery terminals can cause an accident. Connect auxiliary starting cables as instructed in this manual.

Failure to comply could result in death or serious injury.

W0263A

WARNING Chemical hazard!

Battery posts, terminals, and related accessories contain lead and lead compounds. Wash hands after handling.

Failure to comply could result in death or serious injury.

W0349A

Engine start-up with booster batteries NOTE: Two people will be needed to perform this procedure. Make sure that the assistant uses all of the necessary safety equipment.

NOTICE: The auxiliary batteries should not be connected by persons not authorized for maintenance.

To start the engine with booster batteries, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Set the park brake.

6.

Put the safety lever in the locked position.

12D016WEL0002AA

7-101

1

7 - MAINTENANCE

7.

To access the battery compartment, remove the access covers. Use an appropriate wrench to remove the covers.

NOTE: The machine has two batteries, one on each side.

8.

Make sure that the voltage of the booster batteries is the same as that of the machine system, ( (24 V).

9.

Remove the cover from the battery terminals.

10. If the terminals are dirty, wash with warm water.

11. If the terminal is oxidized, polish it with a wire brush or emery paper.

COIL16CEX0181AA

2

COIL16WEL0126AA

3

BRIL12MG0083A0A

4

12. Wipe the top of the battery or use compressed air to remove the dust and dry the components.

13. Connect one end of the positive (+) cable (1) to the positive (+) terminal on the booster battery (charged) (AA).

14. Connect the other end of the positive (+) cable (1) to the positive (+) terminal of the machine battery (discharged) (BB).

15. Connect one end of the negative (-) cable (2) to the negative (-) terminal of the booster battery (charged) (AA).

16. Connect the other end of the negative (-) cable to the engine block or to the frame of the machine with the discharged battery.

NOTICE: Do not connect to the negative (-) terminal of the battery.

17. Turn on the engine. Place the ignition key in the “ON” position.

18. Run the engine at idle speed for a few minutes.

Cable connection order:

Cable disconnection order:

7-102

7 - MAINTENANCE

19. Remove one end of the negative (-) cable (2) from the engine block or from the frame of the machine.

20. Remove the other end of the negative (-) cable (2)from the negative (-) terminal of the booster battery (AA).

21. Remove one end of the positive (+) cable (1) from the positive (+) terminal of the machine battery (BB).

22. Remove the other end of the positive (+) cable (1) from the positive (+) terminal of the booster battery (AA).

23. Install the cover of the battery terminal.

COIL16WEL0126AA

7-103

5

7 - MAINTENANCE

Work lights – (Bulb replacement) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

Replacing the work light bulbs To replace the work light bulbs, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Set the parking brake.

6.

Place the safety, transport, and service latch in the lock position.

7.

Turn off the master switch. See page 3-27.

8.

Use a suitable wrench to remove the bolts from the fastening frame of the headlight.

9.

Loosen the pressure connectors.

12D016WEL0002AA

1

COIL16CEX0178AA

2

COIL16CEX0184AB

3

10. The headlights are sealed. It is not possible replace only the bulbs. Replace the headlight assembly as a whole.

11. Secure the connectors.

12. Use a suitable wrench to bolt on the fastening frame of the headlight.

13. Use a suitable wrench to remove the bolts from the fastening frame of the tail light and light.

14. Loosen the pressure connectors.

15. Replace the lamp.

16. Secure the connectors.

17. Use a suitable wrench to bolt on the fastening frame of the tail light and light.

7-104

7 - MAINTENANCE

18. Use a suitable wrench to remove the bolts from the fastening frame of the turn signal lights.

19. Loosen the pressure connectors.

20. Replace the lamp.

21. Secure the connectors.

22. Use a suitable wrench to bolt on the bolts of the fastening frame of the turn signal lights.

2C0B20121263

7-105

4

7 - MAINTENANCE

Fuses and relays (Replacement) WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

NOTICE: Before you change fuses or relays, turn the ignition key to the “Off” position. Wait at least 1 minute. Then put the master switch in the “Off” position. See page 3-27.

NOTICE: Never replace a fuse with a fuse of a different amperage.

Replacement of fuses To replace the fuses, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Remove the ignition key.

6.

Set the park brake.

7.

Put the safety lever in the locked position.

12D016WEL0002AA

1

COIL16WEL0125AA

2

COIL16WEL0146AA

3

9. Open the fuse compartment access cover.

NOTE: The fuses are located on the left-hand side of the steering column.

10. Remove the cover of the fuse box.

NOTE: A decal on the cover provides the function and amperage of each fuse.

11. To remove or install a fuse, pull the fuse with your fingers from the sides. Alternatively, use a fuse extractor.

7-106

7 - MAINTENANCE

Functions of the fuses and relays

F13 F14 F15 F16 F17 F18

Battery circuit (BAT) Transmission Module Horn Beacon light and interior lighting Hazard lights and turn signals Instruments and work lights Working lights Ignition circuit (IGN) Transmission Feed Parking brake Backup Alarm Bucket leveling system Instrument feed — Accessories circuit (ACC) Head lights Tail lights Windshield wiper and washer Upper cab headlights Brake light —

R1 R2 R3 R4 R5 R6 R7 R8

Supply F7, F9, F9 Supply F10, F11, F12 Starter motor protection Neutral start Rear worklamp Backup Alarm Parking brake Telematics module (optional)

F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12

COIL13WEL0356BA

7-107

4

7 - MAINTENANCE

Storage

Preparation for storage WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

NOTICE: If you need to immobilize the machine for a period of 30 days or more, store the machine in a dry, covered place. If that is not possible, cover it with a waterproof tarp. If the machine is stored outside in very cold temperatures, park the machine on planks.

Before storing the machine To store the machine for a period equal to or greater than one month, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Place the ignition key in the "OFF" position to shut down the engine.

5.

Place a DO NOT OPERATE tag on the machine.

6.

Set the parking brake.

7.

Place the safety, transport, and service latch in the lock position.

12D016WEL0002AA

1

Fuel system • Drain the fuel tank.

• Fill the fuel tank with between 4 – 8 L (1 – 2 US gal) of cleaning diesel fuel.

• Run the engine at idle speed until a white-blue smoke comes out of the exhaust pipe.

NOTE: This indicates that the diesel fuel from the filters has been completely consumed and that the cleaning diesel fuel is in use.

• Continue to run the engine for about 10 minutes.

• Drain the cleaning diesel fuel from the fuel tank.

• Completely fill the fuel tank.

NOTE: This will reduce the condensation in the tank.

• Cover the exhaust pipe outlet.

7-108

7 - MAINTENANCE

Engine lubrication • Change the engine oil.

• Replace the engine oil filters.

Engine cooling • Drain the fluid from the cooling system.

NOTE: This procedure must be performed while the engine is still warm.

NOTE: If the system is filled with an anti-freeze mixture, this operation will not be necessary.

• Open the expansion tank cap to release the pressure in the system.

• Open the drain valve located under the radiator.

NOTE: Leave the drain valves open, and do not tighten the radiator cap.

• Put a notice on the radiator cap and another notice in the operator cab to warn that the cooling system has been drained.

• Drain the water from the radiator.

NOTE: This procedure must be performed while the engine is still warm.

• Wait for the engine to cool.

• Fill the cooling system with pure water.

NOTE: In cold temperatures, use a specified anti-freeze. Start the engine. Let the engine run at operating temperature for a few minutes to mix the liquid well.

• Lock the engine compartment access doors.

Hydraulic system • Support the implements on the ground.

• Move the control levers to all sides to relieve the pressure in the hydraulic system.

• Apply a layer of grease to the cylinder rods to prevent corrosion.

Transmission • If possible, move the machine a short distance at least once a month.

NOTE: This procedure guarantees that the hydraulic fluid is renewed in the system.

Batteries • Charge the batteries to almost full charge.

• Remove the batteries from the machine.

• Clean the battery housing.

• Make certain that no traces of battery acid remain.

• Store the batteries on a wooden shelf or other insulating material, in a cool, dry place.

NOTE: If possible, keep the batteries in an area where the ambient temperature is above freezing ( 0 °C (32 °F)).

• Make sure that the batteries are clean.

• Check the electrolyte level and test the electrolyte density whenever possible.

NOTE: When the reading is close to 1200, the battery should be close to fully discharged. The battery must be recharged to prevent the electrolyte from freezing.

7-109

7 - MAINTENANCE

Cleaning and lubrication of the machine • Wait for the machine to cool before you start to clean.

• Clean the outer components of the engine.

• Paint any areas of the paint that shows signs of deterioration.

• Grease the machine thoroughly.

• The exposed surfaces of the cylinder rods must be covered with a thin layer of grease for protection.

NOTE: When the machine resumes service, the grease will disappear automatically

7-110

7 - MAINTENANCE

Removing from storage WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION chapter before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138B

Preparation of the machine for return to work To prepare the machine for return to work after a period of inactivity of 30 days or more, proceed as follows: 1.

Keep the engine shut down with the ignition key in the "OFF" position.

NOTICE: Do NOT start the engine until all of the following procedures have been completed:

2.

Keep all unauthorized personnel clear of the area.

3.

Check if there are any obstacles near the machine.

4.

Keep the parking brake engaged.

5.

Keep the safety, transport, and service latch in the lock position.

6.

If the cooling system has been drained, top up the radiator with a mixture of clean water and anti-corrosive, or anti-freeze for low temperature regions.

See page 7-95.

7.

Check the engine oil level. If necessary, add clean oil. See page 7-39.

8.

Re-install the batteries. Make sure that the batteries are charged.

9.

Check the fuel level. If necessary, add clean fuel that is free of water.

10. Replace the fuel filters. See page 7-73.

11. Eliminate the air from the fuel system. See “Bleeding air from the fuel system” in this manual.

12. Check the tire pressure. See page 7-54.

7-111

12D016WEL0002AA

1

7 - MAINTENANCE

13. Check the hydraulic fluid level. Add more fluid if necessary. See page7-46.

14. Properly tighten the hydraulic reservoir filling nozzle cap.

15. Check all machine controls to make sure they are not stuck.

16. Check the axle oil level. Add more oil if necessary.

See page 7-80.

17. Clean the cylinder rods.

18. Completely lubricate the machine at all lubrication points. See pages 7-48 and 7-58.

19. Remove the DO NOT OPERATE tag from the machine.

20. Check the alternator drive belt. Replace if needed.

See page 7-65.

21. Turn on the engine. Place the ignition key in the "ON" position.

NOTE: Avoid engine start-up in locations without ventilation.

22. Let the engine run at idle speed for a few minutes.

23. Check that the engine valves work properly. Check that the rocker arm assemblies are lubricated properly.

NOTE: If there are any issues with the valves and rocker arms, see an Authorized CASE CONSTRUCTION Dealer.

24. Check all the warning lights. See pages 3-7 and 3-12.

25. Check the machine for leaks or loose, broken, or missing parts.

7-112

8 - SPECIFICATIONS

8 - SPECIFICATIONS###_9_### Lubrication, Filters and Fluids Capacities and specifications Engine oil Oil specification Capacity with filter change Capacity without filter change

CASE AKCELA NO. 1™ ENGINE OIL CI-4 SAE 15W-40 15.3 L (4.0 US gal) 14.5 L (3.8 US gal)

Fuel system Fuel specification Reservoir capacity Fuel additive

No. 2 DIESEL 140,0 L (37.0 US gal) 1.4 L (0.4 US gal)

Cooling system Additive specification Total system capacity

50% water + 50% CASE AKCELA ACTIFULL™ OT EXTENDED LIFE COOLANT 25.0 L (6.6 US gal)

Hydraulic system / Braking system Fluid specification (Factory original for tropical climate) Total system capacity Reservoir capacity

CASE AKCELA AW HYDRAULIC 68 176,0 L (46.5 US gal) 131,0 L (34.6 US gal)

Transmission Fluid specification Total system capacity Capacity of the reservoir with the filter

CASE AKCELA NO. 1™ ENGINE OIL CI-4 SAE 15W-40 (NH330 H, API CI-4/CH-4, ACEA E5/02 E7/04, MAT3520, MS1120) 31,0 L (8.2 US gal) 21,0 L (5.5 US gal)

Shafts Oil Specification Total capacity

CASE AKCELA TRANSAXLE FLUID 80W-140 Transaxle Fluid (MAT 3510, MS1317) 20.9 L (5.5 US gal)

Windshield washer Fluid specification Total capacity

TUTELA PROFESSIONAL SC35 1.5 L (0.4 US gal)

Grease Fittings Grease specifications

CASE AKCELA 251H EP MULTI-PURPOSE GREASE (NH710 A, NLGI-2)

Linkages Bearing housings Universal joints

As required

8-1

8 - SPECIFICATIONS

AirCon Compressor lubricant specifications Compressor lubricant capacity Air conditioning gas specifications Air conditioning gas capacity

Synthetic polyolester (POE) lubricant for HFC R134A of required viscosity ISO VG 68 200 ml Environmentally-friendly hydro fluoro carbon gas HFC R134A 1300 ± 30 g ( 2.86 ± 0.07 lb )

8-2

8 - SPECIFICATIONS

General specifications Engine Model Manufacturer Number of Cylinders Aspiration Diameter x Stroke Fuel injection Compression ratio Firing Order Cooling Gross power (ISO 14396) Net power (SAE J1349) Gross torque (ISO 14396) Governed RPM Injection pump Idle

NEF 6 Tier 3 FPT 6 Turbocharged 104.00 mm (4.09 in)x 132.00 mm (5.20 in) Diesel, in-line, vertical, 4-stroke, direct injection 18,5:1 1-5-3-6-2-4 Water 97,0 kW (130,0 Hp) @ 2300 rpm 95,0 kW (127,0 Hp) @ 23000 rpm 45,3 kgf.m (444 Nm) @1400 rpm 2400 – 2500 RPM Delphi DP310 900 – 1000 RPM

Valve clearance with the engine cold 0,254 mm (0.010 in) 0.508 mm (0.020 in)

Intake Exhaust

Transmission Type

Manufacturer Model

Powershift, 4 forward and reverse gears.

Mechanical command by means of two levers positioned on the steering column.

Reverse command lever (3 positions F-N-R) and gear selector lever (4 positions).

Four Wheel Drive.

ZF 4 WG 130

Ratio Gear 1st 2nd 3rd 4th

Forward 4.012 2.174 1.088 0.619

Reverse direction 3.804 2.061 1.030

Torque converter ZF 01 W300.3.056/200 2.66:1

Manufacturer Model Stall ratio Speeds Using tires (17.5 x 25) 1st 2nd 3rd 4th

Forward 6,4 km/h 11,6 km/h 22,3 km/h 36,2 km/h

8-3

Reverse direction 6,7 km/h 12,2 km/h 23,8 km/h

8 - SPECIFICATIONS

Front and rear Axles Type

Manufacturer Models Differential ratio Planetary ratio Total reduction

Differential axle with self-locking system and final wheel drives.

Vertical oscillation of 240 - 380 mm of stroke.

ZF Front – MT-L-3075 II (LSD) Rear – MT-L-3065 II (LSD) 3.18:1 6.40:1 20.36:1

Brakes system Maintenance

Security

Park

Hydraulic brake system, disk type, in oil bath on the four wheels, with power drive through the pedal. Two hydraulic accumulators are installed in the brake system line. The purpose of using the hydraulic accumulators is to keep the modulator valve of the brake line pressurized.

Each of the circuits of the service system is equipped with a nitrogen accumulator that maintains the efficiency of the brakes, even when the engine is off.

The disk, spring-applied and hydraulically released, on the transmission output shaft.

Steering system Hydraulically controlled by a pump‑assisted steering and servo wheel.

Two double action cylinders.

When the steering wheel is turned, one cylinder exerts a force of contraction while the other extends.

This causes the machine to pivot on the pivot pin, at the splice of the front and rear chassis.

Steering pump Steering pump flow rate Maximum pressure

63,5 l/min (16.8 US gpm) @ 2350 rpm 190 bar (2756 psi)

Steering Cylinders Diameter, stroke, and rod

Ø 80 mm x 302 mm x Ø 45 mm (Ø 3.15 in x 11.89 in x Ø 1.77 in) 2

Quantity

8-4

8 - SPECIFICATIONS

Hydraulic system Pressurized reservoir tank, electrically welded and chemically treated for total protection.

Filtration in the return.

Canvas filter in the supply nozzle.

Double gear pumps mounted in tandem to feed the main system and steering.

Main pump flow 140 l/min (37 US gpm) @ 2350 rpm Maximum pressure 190 bar (2756 psi) Monoblock distributor with 2 spools, equipped with relief valve and incorporated detent with mechanical detent in the float position.

Lifting and tipping command by means of a single lever.

Automatic stop lifting ("Kick-out") and bucket leveler, electromagnetic type.

Cylinders Lift cylinders Diameter, stroke, and rod

Ø 115.0 mm x 725.0 mm x Ø 63.0 mm (Ø 4.53 in x 28.54 in x Ø 2.48 in) 2

Quantity Bucket Cylinders Diameter, stroke, and rod

Ø 110.0 mm x 407.0 mm x Ø 63.0 mm (Ø 4.33 in x 16.02 in x Ø 2.48 in) 2

Quantity Operating times

6,6 s 4,0 s 1,6 s 1,0 s 13,2 s

Lift the arms Lower the arms Unload the bucket Tilt the bucket backwards Total cycle

Chassis Articulated, consists of two sealed links, top and bottom.

The top link is composed of a pin and bushing. The bottom link consists of two self-compensating bearings, pin, and bushing.

Electrical Alternator Bosch 28 V – 70 A

Manufacturer Capacity Starting Motor

Bosch 24 V – 4 kW

Manufacturer Voltage and power Battery Maintenance-free batteries Capacity Quantity

65 Ah – 620 CCA 2

8-5

8 - SPECIFICATIONS

Tyres Rim Tyres

14 in 17.5 X 25 - 12 PR L2 without chamber.

17.5 X 25 - 16 PR L3 without chamber.

345.0 kPa (50.0 psi) 345.0 kPa (50.0 psi)

Optional equipment Some of the items described and illustrated in this manual are provided to certain markets to meet specific standards.

Other special devices are also available as optional equipment. Consult your dealer for more information about this equipment.

Noise level Mathematical mean noise level tested 91 dB(A) 107 dB(A)

Standard noise emission Inside LpA (2000/14/EC, ISO 6395, 6396, 3744) Outside LwA (2000/14/EC, ISO 6395, 6396, 3744)

8-6

8 - SPECIFICATIONS

Overall dimensions

12D016WEL0004FA

1

12D016WEL0003FA

2

8-7

8 - SPECIFICATIONS

Machines equipped with 1.9 m³ (2.5 yd³) bucket

(A) (B) (C) (D) (E) (F) (G) (G)

(L) (M) (N) (P) (BB) (CC) (S)

(T) (U) (AA) (V) (X) (Y) (Z)

Maximum operating height (Up to the overflow protection) Maximum height of the load hook pin Overall height (Top of cab) Maximum length (Bucket flat on the ground) Unload angle (At maximum elevation) Unload height for 44° tipping angle (At maximum elevation) Unload reach for 44° tipping angle (At maximum elevation) Unload reach for 45° tipping angle (At elevation of 2134 mm (7 ft) ) Maximum angle of the bucket roll-out (On the ground) Height of the load hook pin (In transport position) Maximum angle of the bucket roll-out (In transport position) Maximum angle of the bucket roll-out (At maximum elevation) Digging depth of the bucket (Below ground level) Wheelbase Distance from the rear axle to the counterweight Distance from the chassis knuckle to the rear axle Bucket width (Maximum outer width) Maximum leveling angle with the bucket Bucket capacity heaped Bucket capacity struck Loader clearance circle to the front end of the bucket (Wall-to-wall turning diameter with the bucket in transport position) Overall width (without the bucket) Swing radius (To the outer side of the tire) Swing radius (To the side of the counterweight) Tread Chassis knuckle angle (from the center) Chain slack Exit angle Drawbar pin height Rear axle swing angle (Total) Static radius of the tires (Used as data for all dimensions)

Bucket with cutting edge 4751 mm (187.1 in) 3520 mm (138.6 in) 3176 mm (125.1 in) 6969 mm (274.4 in) 44°

Bucket w/Teeth 4751 mm (187.1 in) 3520 mm (138.6 in) 3176 mm (125.1 in) 7086 mm (279.0 in) 44°

2633 mm (103.7 in) 2551 mm (100.4 in) 1053 mm (41.4 in)

1132 mm (44.6 in)

1449 mm (57.0 in)

1472 mm (58.0 in)

39° 461 mm (18.1 in) 48° 55° 75 mm (3.0 in) 2669 mm (105.1 in) 1990 mm (78.3 in) 1334,5 mm (52.5 in) 2489,0 mm (98.0 in) 111° 1,91 m³ (2.5 yd³) 1,6 m³ (2.09 yd³)

39° 461 mm (18.1 in) 48° 55° 78 mm (3.1 in) 2669 mm (105.1 in) 1990 mm (78.3 in) 1334,5 mm (52.5 in) 2489,0 mm (98.0 in) 107° 1,91 m³ (2.5 yd³) 1,6 m³ (2.09 yd³)

12185 mm (482.1 in)

12185 mm (482.1 in)

2344 mm (92.3 in) 2344 mm (92.3 in) 5606 mm (220.7 in) 5606 mm (220.7 in) 5543 mm (218.2 in) 5543 mm (218.2 in) 1864 mm (73.4 in) 1864 mm (73.4 in) 33,5° 33,5° 355 mm (14.0 in) 355 mm (14.0 in) 26° 26° 861 mm (33.9 in) 861 mm (33.9 in) 24° 24° 643 mm (25.3 in) 643 mm (25.3 in)

NOTE: Specifications obtained with 17.5 X 25 – 16 ply L3 tires, cab with ROPS, with heater and air conditioning, full fuel tank, and 80 kg (176 lb) operator.

8-8

8 - SPECIFICATIONS

Machines equipped with 2,3 m³ (3.0 yd³) bucket

(A) (B) (C) (D) (E) (F) (G) (G)

(L) (M) (N) (P) (BB) (CC) (S)

(T) (U) (AA) (V) (X) (Y) (Z)

Maximum operating height (Up to the overflow protection) Maximum height of the load hook pin Overall height (Top of cab) Maximum length (Bucket flat on the ground) Unload angle (At maximum elevation) Unload height for 44° tipping angle (At maximum elevation) Unload reach for 44° tipping angle (At maximum elevation) Unload reach for 45° tipping angle (At elevation of 2134 mm (7 ft) ) Maximum angle of the bucket roll-out (On the ground) Height of the load hook pin (In transport position) Maximum angle of the bucket roll-out (In transport position) Maximum angle of the bucket roll-out (At maximum elevation) Digging depth of the bucket (Below ground level) Wheelbase Distance from the rear axle to the counterweight Distance from the chassis knuckle to the rear axle Bucket width (Maximum outer width) Maximum leveling angle with the bucket Bucket capacity heaped Bucket capacity struck Loader clearance circle to the front end of the bucket (Wall-to-wall turning diameter with the bucket in transport position) Overall width (without the bucket) Swing radius (To the outer side of the tire) Swing radius (To the side of the counterweight) Tread Chassis knuckle angle (from the center) Chain slack Exit angle Drawbar pin height Rear axle swing angle (Total) Static radius of the tires (Used as data for all dimensions)

Bucket with cutting edge 4743 mm (186.7 in) 3520 mm (138.6 in) 3176 mm (125.1 in) 6970 mm (274.4 in) 44°

Bucket w/Teeth 4744 mm (186.8 in) 3520 mm (138.6 in) 3176 mm (125.1 in) 7086 mm (279.0 in) 44°

2632 mm (103.6 in) 2551 mm (100.4 in) 1053 mm (41.4 in)

1132 mm (44.6 in)

1448 mm (57.0 in)

1472 mm (58.0 in)

39° 461 mm (18.1 in) 48° 55° 76 mm (3.0 in) 2669 mm (105.1 in) 1990 mm (78.3 in) 1334,5 mm (52.5 in) 2976 mm (117.2 in) 111° 2,3 m³ (3.0 yd³) 1,9 m³ (2.5 yd³)

39° 461 mm (18.1 in) 48° 55° 78 mm (3.1 in) 2669 mm (105.1 in) 1990 mm (78.3 in) 1334,5 mm (52.5 in) 2976 mm (117.2 in) 107° 2,3 m³ (3.0 yd³) 1,9 m³ (2.5 yd³)

12699 mm (500.0 in)

12386 mm (487.6 in)

2344 mm (92.3 in) 2344 mm (92.3 in) 5606 mm (220.7 in) 5606 mm (220.7 in) 5543 mm (218.2 in) 5543 mm (218.2 in) 1864 mm (73.4 in) 1864 mm (73.4 in) 33,5° 33,5° 355 mm (14.0 in) 355 mm (14.0 in) 26° 26° 861 mm (33.9 in) 861 mm (33.9 in) 24° 24° 643 mm (25.3 in) 643 mm (25.3 in)

NOTE: Specifications obtained with 17.5 X 25 – 16 ply L3 tires, cab with ROPS, with heater and air conditioning, full fuel tank, and 80 kg (176 lb) operator.

8-9

8 - SPECIFICATIONS

Operating weights Loads and operating weights Bucket with teeth, 1.72 m³ (2.25 yd³) capacity 1.9 m³ (2.5 yd³) bucket Bucket weight Maximum material density (ISO 14397-1 – Rigid tires) Operating load (ISO 14397-1 – Rigid tires) Tipping load – Steering aligned (ISO 14397-1 – Rigid tires) Tipping load – Machine pivoted at 33,5° (ISO 14397-1 – Rigid tires) Breakout force with tipping cylinders Hydraulic lift capacity at maximum height Hydraulic lift capacity at maximum reach Hydraulic lift capacity at ground level Operating mass

With bolt-on cutting edge 807 kg (1779 lb) 2085 kg/m³ (3515 lb/yd³) 3983 kg (8780 lb) 8753 kg (19296 lb) 7965 kg (17560 lb) 6977 kg (15383 lb) 4068 kg (8967 lb) 6625 kg (14605 lb) 10142 kg (22358 lb) 10595 kg (23358 lb)

With teeth 727 kg (1603 lb) 2113 kg/m³ (3561 lb/yd³) 4035 kg (8895 lb) 8857 kg (19527 lb) 8070 kg (17790 lb) 7721 kg (17021 lb) 4114 kg (9137 lb) 14785 kg (6706 lb) 10244 kg (22584 lb) 10515 kg (23182 lb)

Bucket with teeth, 1.91 m³ (2.50 yd³) capacity 2.3 m³ (3.0 yd³) bucket Bucket weight Maximum material density (ISO 14397-1 – Rigid tires) Operating load (ISO 14397-1 – Rigid tires) Tipping load – Steering aligned (ISO 14397-1 – Rigid tires) Tipping load – Machine pivoted at 33,5° (ISO 14397-1 – Rigid tires) Breakout force with tipping cylinders Hydraulic lift capacity at maximum height Hydraulic lift capacity at maximum reach Hydraulic lift capacity at ground level Operating mass

With bolt-on cutting edge 920 kg (2028 lb) 1716 kg/m³ (2892 lb/yd³) 3947 kg (8701 lb) 8713 kg (19210 lb) 7924 kg (17469 lb) 6952 kg (15327 lb) 3947 kg (8701 lb) 6516 kg (14365 lb) 10094 kg (22255 lb) 10708 kg (23607 lb)

With teeth 831 kg (1832 lb) 1742 kg/m³ (2936 lb/yd³) 4007 kg (8833 lb) 8803 kg (19407 lb) 8013 kg (17666 lb) 6885 kg (15178 lb) 4036 kg (8897 lb) 6605 kg (14561 lb) 10181 kg (22445 lb) 10619 kg (23411 lb)

Weights Chassis aligned

Chassis pivoted at 33,5°

Front axle 4105 kg (9050 lb)

Rear axle 6410 kg (14131 lb)

Total 10515 kg (23182 lb)

Left-hand front wheel 1846 kg (4070 lb)

Right-hand front wheel 2290 kg (5048 lb)

Rear axle 4136 kg (9120 lb)

NOTE: Weight on the axles when the loader is equipped with a bucket with teeth with 1.9 m³ (2.50 yd³) capacity on the ground, 17.5 X 25 – 16 ply L3 tires, cab with ROPS, with heater and air conditioning, full fuel tank, and 80 kg (176 lb) operator.

8-10

8 - SPECIFICATIONS

Standard torque data Non-flanged metric fasteners

Nominal size

M4 M5 M6 M8 M10 M12 M16 M20 M24

Bolt 8.8 Class and nut class 8 Zinc- and Unplated chromeplated 2.2 N·m 2.9 N·m (19 lb in) (26 lb in) 4.5 N·m 5.9 N·m (40 lb in) (52 lb in) 7.5 N·m 10 N·m (66 lb in) (89 lb in) 18 N·m 25 N·m (163 lb in) (217 lb in) 37 N·m 49 N·m (27 lb ft) (36 lb ft) 64 N·m 85 N·m (47 lb ft) (63 lb ft) 158 N·m 210 N·m (116 lb ft) (155 lb ft) 319 N·m 425 N·m (235 lb ft) (313 lb ft) 551 N·m 735 N·m (410 lb ft) (500 lb ft)

Bolt 10.9 Class and nut class 10 Zinc- and Unplated chromeplated 3.2 N·m 4.2 N·m (28 lb in) (37 lb in) 6.4 N·m 8.5 N·m (57 lb in) (75 lb in) 11 N·m 15 N·m (96 lb in) (128 lb in) 26 N·m 35 N·m (234 lb in) (311 lb in) 52 N·m 70 N·m (38 lb ft) (51 lb ft) 91 N·m 121 N·m (67 lb ft) (90 lb ft) 225 N·m 301 N·m (166 lb ft) (222 lb ft) 440 N·m 587 N·m (325 lb ft) (433 lb ft) 762 N·m 1016 N·m (560 lb ft) (750 lb ft)

Jam nut CL 0.8 with bolt CL 8.8

Jam nut CL 0.10 with bolt CL 10.9

2 N·m (18 lb in) 4 N·m (36 lb in) 6.8 N·m (60 lb in) 17 N·m (151 lb in) 33 N·m (25 lb ft) 58 N·m (43 lb ft) 143 N·m (106 lb ft) 290 N·m (214 lb ft) 501 N·m (370 lb ft)

2.9 N·m (26 lb in) 5.8 N·m (51 lb in) 10 N·m (89 lb in) 24 N·m (212 lb in) 48 N·m (35 lb ft) 83 N·m (61 lb ft) 205 N·m (151 lb ft) 400 N·m (295 lb ft) 693 N·m (510 lb ft)

NOTE: The torque specifications in English units for M4 to M8 fastening elements are shown in pounds-inches. The torque specifications in English units for M10 to M24 fastening elements are shown in pounds-feet.

8-11

8 - SPECIFICATIONS

Flanged metric fasteners

Nominal size

M4 M5 M6 M8 M10 M12 M16 M20 M24

Bolt 8.8 Class and nut class 8 Zinc- and Unplated chromeplated 2.4 N·m 3.2 N·m (21 lb in) (28 lb in) 4.9 N·m 6.5 N·m (43 lb in) (58 lb in) 8.3 N·m 11 N·m (73 lb in) (96 lb in) 20 N·m 27 N·m (179 lb in) (240 lb in) 40 N·m 54 N·m (30 lb ft) (40 lb ft) 70 N·m 93 N·m (52 lb ft) (69 lb ft) 174 N·m 231 N·m (128 lb ft) (171 lb ft) 350 N·m 467 N·m (259 lb ft) (345 lb ft) 607 N·m 809 N·m (447 lb ft) (597 lb ft)

Bolt 10.9 Class and nut class 10 Zinc- and Unplated chromeplated 3.5 N·m 4.6 N·m (31 lb in) (41 lb in) 7.0 N·m 9.4 N·m (62 lb in) (83 lb in) 12 N·m 16 N·m (105 lb in) (141 lb in) 29 N·m 39 N·m (257 lb in) (343 lb in) 57 N·m 77 N·m (42 lb ft) (56 lb ft) 100 N·m 134 N·m (74 lb ft) (98 lb ft) 248 N·m 331 N·m (183 lb ft) (244 lb ft) 484 N·m 645 N·m (357 lb ft) (476 lb ft) 838 N·m 1118 N·m (618 lb ft) (824 lb ft)

Jam nut CL 0.8 with bolt CL 8.8

Jam nut CL 0.10 with bolt CL 10.9

2.2 N·m (19 lb in) 4.4 N·m (39 lb in) 7.5 N·m (66 lb in) 18 N·m (163 lb in) 37 N·m (27 lb ft) 63 N·m (47 lb ft) 158 N·m (116 lb ft) 318 N·m (235 lb ft) 552 N·m (407 lb ft)

3.1 N·m (27 lb in) 6.4 N·m (57 lb in) 11 N·m (96 lb in) 27 N·m (240 lb in) 53 N·m (39 lb ft) 91 N·m (67 lb ft) 226 N·m (167 lb ft) 440 N·m (325 lb ft)

Metric hexagonal bolts, classes 5.6 and higher (1) Manufacturer's Identification (2) Property Class

COIL14DOZ0004AA

1

COIL14DOZ0005AA

2

Metric hexagonal nuts and jam nuts, classes 05 and up (1) Manufacturer's Identification (2) Property Class (3) Clock marking of property class and manufacturer’s identification (optional), i.e. marks 60° apart indicate Class 10 properties and marks 120° apart indicate Class 8.

8-12

8 - SPECIFICATIONS

Non-flanged fasteners in inches

Nominal size

1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1

Bolt and nut class SAE 5 Gold-, ZincUnplated or and Chromesilver-plated plated 8 N·m 11 N·m (71 lb in) (97 lb in) 17 N·m 23 N·m (150 lb in) (204 lb in) 30 N·m 40 N·m (22 lb ft) (30 lb ft) 48 N·m 65 N·m (36 lb ft) (48 lb ft) 74 N·m 98 N·m (54 lb ft) (73 lb ft) 107 N·m 142 N·m (79 lb ft) (105 lb ft) 147 N·m 196 N·m (108 lb ft) (145 lb ft) 261 N·m 348 N·m (193 lb ft) (257 lb ft) 420 N·m 561 N·m (310 lb ft) (413 lb ft) 630 N·m 841 N·m (465 lb ft) (620 lb ft)

Bolt and nut class SAE 8 Gold-, ZincUnplated or and Chromesilver-plated plated 12 N·m 16 N·m (106 lb in) (142 lb in) 24 N·m 32 N·m (212 lb in) (283 lb in) 43 N·m 57 N·m (31 lb ft) (42 lb ft) 68 N·m 91 N·m (50 lb ft) (67 lb ft) 104 N·m 139 N·m (77 lb ft) (103 lb ft) 150 N·m 201 N·m (111 lb ft) (148 lb ft) 208 N·m 277 N·m (153 lb ft) (204 lb ft) 369 N·m 491 N·m (272 lb ft) (362 lb ft) 594 N·m 791 N·m (438 lb ft) (584 lb ft) 890 N·m 1187 N·m (656 lb ft) (875 lb ft)

Bolts in inches and self-locking nuts (Class SAE)

20083682

(1) Class 2 bolt - No Marks (2) Class 5 bolt - Three marks (3) Class 8 bolt - Five marks (4) Class 2 nut - No Marks (5) Class 5 Nut - Marks 120° apart (6) Class 8 Nut - Marks 60° apart

8-13

3

Jam nut GrB with bolt Gr5

Jam nut GrC with bolt Gr8

8.5 N·m (75 lb in) 17.5 N·m (155 lb in) 31 N·m (23 lb ft) 50 N·m (37 lb ft) 76 N·m (56 lb ft) 111 N·m (82 lb ft) 153 N·m (113 lb ft) 271 N·m (200 lb ft) 437 N·m (323 lb ft) 654 N·m (483 lb ft)

12.2 N·m (109 lb in) 25 N·m (220 lb in) 44 N·m (33 lb ft) 71 N·m (53 lb ft) 108 N·m (80 lb ft) 156 N·m (115 lb ft) 215 N·m (159 lb ft) 383 N·m (282 lb ft) 617 N·m (455 lb ft) 924 N·m (681 lb ft)

8 - SPECIFICATIONS

Self-locking nuts in inches, all-metal (three optional methods) Grade A (1) Corner marking method: No notches (2) Flats marking method: No marks (3) Clock marking method: No marks Grade B (1) Corner marking method: One circumferential notch (2) Flats marking method: Letter B (3) Clock marking method: Three marks Grade C (1) Corner marking method: Two circumferential notches (2) Flats marking method: Letter C (3) Clock marking method: Six marks

8-14

20090268

4

8 - SPECIFICATIONS

Material weights Material Weights The following reference table provides typical material weights: Material Alum-lump Ashes Bauxite Beans Charcoal Chips Coal Coke - lump - loose Clay Concrete Copper ore Corn - in shell Cottonseed Earth - sand gravel Earth - dry loam Earth - wet Earth - sand gravel Ensilage Granite Grain Ice - crushed Iron ore Limestone - loose - crushed Oats Peanuts - in shell Peas Peat - solid Phosphate - granular Potash Potatoes Powder Quartz - granular Rice Rye Salt - rock - solid Sand & gravel - dry Sand & gravel - wet Sand - foundry Shale Slag - crushed Slate Snow Soybeans Sugar beet pulp - wet Sugar - raw Sulphur - lumpy Taconite Wheat

Kg/m3 - Lb/yd3 881 kg/m³ (1485 lb/yd³) 561 – 883 kg/m³ (946 – 1488 lb/yd³) 1202 – 1992 kg/m³ (2026 – 3358 lb/yd³) 769 kg/m³ (1296 lb/yd³) 368 kg/m³ (620 lb/yd³) 288 kg/m³ (485 lb/yd³) 1282 kg/m³ (2161 lb/yd³) 849 – 1009 kg/m³ (1431 – 1701 lb/yd³) 368 – 513 kg/m³ (620.3 – 864.7 lb/yd³) 1378 – 1778 kg/m³ (2322.7 – 2996.9 lb/yd³) 1666 kg/m³ (2808.1 lb/yd³) 673 kg/m³ (1134 lb/yd³) 401 kg/m³ (676 lb/yd³)401 1570 kg/m³ (2646.3 lb/yd³) 929 – 1089 kg/m³ (1566 – 1836 lb/yd³) 1602 – 1666 kg/m³ (2700 – 2808 lb/yd³) 1730 kg/m³ (2916.0 lb/yd³) 577 kg/m³ (973 lb/yd³) 1490 – 1778 kg/m³ (2511 – 2997 lb/yd³) 769 kg/m³ (1296.2 lb/yd³) 593 kg/m³ (1000 lb/yd³) 2323 kg/m³ (3916 lb/yd³) 1538 – 1602 kg/m³ (2592 – 2700 lb/yd³) 416 kg/m³ (701 lb/yd³) 280 kg/m³ (472 lb/yd³) 769 kg/m³ (1296 lb/yd³) 753 kg/m³ (1269 lb/yd³) 1442 kg/m³ (2431 lb/yd³) 1089 kg/m³ (1836 lb/yd³) 769 kg/m³ (1296 lb/yd³) 769 kg/m³ (1296.2 lb/yd³) 1762 kg/m³ (2970 lb/yd³) 769 kg/m³ (1296 lb/yd³) 705 kg/m³ (1188 lb/yd³) 2163 kg/m³ (3645.9 lb/yd³) 1730 kg/m³ (2916 lb/yd³) 2003 kg/m³ (3376 lb/yd³) 1522 kg/m³ (2565 lb/yd³) 1410 kg/m³ (2376.6 lb/yd³) 1121 kg/m³ (1890 lb/yd³) 2243 kg/m³ (3781 lb/yd³) 240 – 801 kg/m³ (405 – 1350 lb/yd³) 743 kg/m³ (1252 lb/yd³) 561 kg/m³ (946 lb/yd³) 961 kg/m³ (1620 lb/yd³) 1330 kg/m³ (2242 lb/yd³) 1714 kg/m³ (2889.0 lb/yd³) 769 kg/m³ (1296 lb/yd³) 8-15

8 - SPECIFICATIONS

8-16

9 - ACCESSORIES

9 - ACCESSORIES###_10_### Fire extinguisher (if equipped) NOTE: We recommend that you equip your machine with a fire extinguisher. If you do not have a fire extinguisher, see an authorized CASE CONSTRUCTION dealer for purchase information.

Extinguisher specifications The fire extinguisher recommended for your machine is the type with a dry chemical charge, class ABC, and with a capacity of 2.3 kg (5.0 lb). The operating temperature is between -54.0 – 49.0 °C (-65.2 – 120.2 °F).

Inspection and care Monthly Check the fire extinguisher for damage. Check that the gauge is working correctly.

Biannually Remove and refill the dry chemical.

ATTENTION: This procedure must be performed by a specialized technician.

Annually General inspection of the extinguisher, for damage and possibility of replacement.

ATTENTION: This procedure must be performed by a specialized technician.

COIL15WEL0048BA

9-1

1

9 - ACCESSORIES

9-2

Index ###_Index_###

Air conditioner (Checking) . . . . . . . . . . . . .

Air conditioner (Compressor seal lubrication) . . . .

Air conditioner compressor belt (Checking) . . . . .

Air conditioner compressor belt – (Initial tension check) Air conditioning compressor belt (Replacement) . . .

Air filter dust valve (Verification and cleaning) . . . .

Air intake lines (Verification of the hoses) . . . . . .

Alternator drive belt (Belt check) . . . . . . . . . .

Alternator drive belt (Replacing the belt) . . . . . . .

A . . . . . . . . . . . . . . . . . .

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. . . . . . . . .

Basic instructions (Daily inspection) Batteries (Checking) . . . . . . .

Before starting the engine . . . . .

Bucket teeth (Replacement) . . . .

7-35 7-36 7-64 7-47 7-88 7-43 7-76 7-65 7-92

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B . . . . . . . .

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. 7-14 . 7-98 . 4-2 . 7-37

Cab (Checking) . . . . . . . . . . . . . . . .

Cab air filter (Replacement) . . . . . . . . . . .

Cab air filter (Verification and cleaning) . . . . . .

Cab air recirculation filter (Verification and cleaning) Cab roof controls . . . . . . . . . . . . . . . .

Consumables - Biodiesel fuel . . . . . . . . . .

Control levers – (Arm and bucket) . . . . . . . .

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C . . . . . . . . . . . . . .

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7-34 7-81 7-68 7-67 3-24 1-13 3-19

D Doors and windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-24 E Electrical (Master switch) . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine air filter (Replacement) . . . . . . . . . . . . . . . . . . . . . . . .

Engine air filter restriction sensor (Checking) . . . . . . . . . . . . . . . . . .

Engine air filter system . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine coolant (Check the engine coolant level) . . . . . . . . . . . . . . . .

Engine coolant (Draining and cleaning the system and changing the engine coolant) Engine coolant system . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine lubrication system . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine oil (Checking the level) . . . . . . . . . . . . . . . . . . . . . . . .

Engine oil and filter (Replacement) . . . . . . . . . . . . . . . . . . . . . .

Engine valves clearance (Checking clearance and adjustment) . . . . . . . . . .

. . . . . . . . . . .

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3-27 7-32 7-61 7-21 7-41 7-95 7-19 7-18 7-39 7-70 7-94

F Fire and explosion prevention . . . . . . . . . . . . . .

Fire extinguisher (if equipped) . . . . . . . . . . . . . .

Front and rear axles oil (Change in initial period) . . . . . .

Front and rear axles oil (Changing) . . . . . . . . . . . .

Front and rear axles oil (Checking the level) . . . . . . . .

Front axle / Rear axle . . . . . . . . . . . . . . . . . .

Front axle – Rear axle (Check and cleaning of the breathers) Fuel Filters (Replacement) . . . . . . . . . . . . . . .

Fuel injectors (Calibration) . . . . . . . . . . . . . . . .

Fuel reservoir (Draining) . . . . . . . . . . . . . . . .

Fuel system . . . . . . . . . . . . . . . . . . . . . .

Fuses and relays (Replacement) . . . . . . . . . . . . .

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2-17 9-1 7-60 7-90 7-80 7-25 7-57 7-73 7-93 7-75 7-15 7-106

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G General safety and precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19 General specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3 Hand signals . . . . . . . . . . . . . . . . .

Heating, ventilation or air-conditioning control . .

Hydraulic fluid (Checking the level) . . . . . . .

Hydraulic fluid and filter (Replacement) . . . . .

Hydraulic fluid filter (Replacement) . . . . . . .

Hydraulic fluid filter (Replacement in initial period) Hydraulic system . . . . . . . . . . . . . . .

. . . . . . .

. . . . . . .

H . . . . . . . . . . . . . .

Instrument cluster. . . . . . . . . .

Instrument cluster – (Front panel) . .

Instrument cluster – (Steering column) International symbols . . . . . . . .

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. . . .

Levelling system . . . . . .

Load trucks . . . . . . . .

Lubrication, Filters and Fluids Lubrication points . . . . . .

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2-50 3-20 7-46 7-86 7-78 7-60 7-23

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M Machine operation (In cold environments) . . . . . . . . . . .

Machine operation (In hot environments) . . . . . . . . . . .

Machine operation – in harsh environments (Corrosion protection) Machine transport . . . . . . . . . . . . . . . . . . . . .

Maintenance and adjustments . . . . . . . . . . . . . . . .

Maintenance chart . . . . . . . . . . . . . . . . . . . . .

Material weights . . . . . . . . . . . . . . . . . . . . . .

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. 4-6 . 4-8 . 7-28 . 5-1 . 7-1 . 7-30 . 8-15

N NOTE TO THE OWNER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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. 6-2 . 2-10 . 2-8 . 2-22 . 8-10 . 3-1 . 8-7

P Park brake . . . . . . . . . . . . . . . . . . . . . .

Part identification (Access doors, filling locations, and filters) Part identification – (Identification plates) . . . . . . . .

Part identification (Security lock, transport and service) . .

Pre-fuel filter (Draining) . . . . . . . . . . . . . . . .

Pre-fuel filter (Replacement) . . . . . . . . . . . . . .

Preparation for storage . . . . . . . . . . . . . . . .

Product identification (Sides of the machine) . . . . . . .

Product overview – (Machine Components) . . . . . . .

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. 1-4 . 7-27 7-111 . 2-31 . 4-1

Operating Instructions . . . . . . . . . . .

Operating precautions (Machine operation) .

Operating precautions (Starting the machine) Operating precautions (Stopping the machine) Operating weights . . . . . . . . . . . .

Operator seat . . . . . . . . . . . . . .

Overall dimensions . . . . . . . . . . . .

Read the operator's manual . . . . . . .

Releasing pressure in the hydraulic system Removing from storage . . . . . . . . .

Roll Over Protection Structure (ROPS) . .

Run-in period of a new machine . . . . .

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S Safety (Utility lines) . . . . . . . . . . . . . . . . . . . .

Safety Decals . . . . . . . . . . . . . . . . . . . . . .

Safety precautions – Fuel handling . . . . . . . . . . . . .

Safety rules . . . . . . . . . . . . . . . . . . . . . . .

Safety rules – (Ecology and the environment) . . . . . . . .

Safety rules (Personnel) . . . . . . . . . . . . . . . . .

Safety rules (Signal word definitions) . . . . . . . . . . . .

Safty Precautions – (Machine service) . . . . . . . . . . .

Safty Precautions (Machine transport) . . . . . . . . . . .

Safty Precautions (Weld works) . . . . . . . . . . . . . .

Seat belt precautions . . . . . . . . . . . . . . . . . . .

Service brakes . . . . . . . . . . . . . . . . . . . . . .

Service instructions (Availability and access to the parts catalog) Shoulder belt . . . . . . . . . . . . . . . . . . . . . . .

Standard torque data . . . . . . . . . . . . . . . . . . .

Starting the engine . . . . . . . . . . . . . . . . . . . .

Starting with auxiliary batteries . . . . . . . . . . . . . . .

Stopping the machine . . . . . . . . . . . . . . . . . . .

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2-20 2-36 2-16 2-1 1-12 2-3 2-2 2-23 2-21 2-14 2-33 3-18 1-17 3-2 8-11 4-4 7-101 . 4-9

T Telematics (option) . . . . . . . . . . . . . . . . . .

Throttle . . . . . . . . . . . . . . . . . . . . . . .

Tires – (Pressure and calibration check) . . . . . . . . .

Tow procedure . . . . . . . . . . . . . . . . . . . .

Transmission controls . . . . . . . . . . . . . . . . .

Transmission fluid (Checking the level) . . . . . . . . .

Transmission fluid and filter (Replacement) . . . . . . .

Transmission fluid and filter (Replacement in initial period) .

Travelling on public roads . . . . . . . . . . . . . . .

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3-28 3-18 7-54 5-7 3-16 7-44 7-83 7-60 5-3

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7-38 6-1 7-56 7-26 2-34 7-104

Warning lights (Check) . . . . . . .

Warnings . . . . . . . . . . . . .

Wheels (Verification of the nut torque) Wheels and tires . . . . . . . . . .

Wheels and tires – (Safety precautions) Work lights – (Bulb replacement) . . .

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Dealer’s stamp

CNH Industrial Latin America LTDA reserves the right to make improvements in design and changes in specificationsat any time without notice and without incurring any obligation to install them on units previously sold. Specifications, descriptions, and illustrative material herein are as accurate as known at time of publication, but are subject to change without notice.

Availability of some models and equipment builds varies according to the country in which the equipment is being used. For exact information about any particular product, please consult your Case dealer.

© 2020 CNH Industrial Latin America LTDA. All Rights Reserved.

Case is a trademark registered in the United States and many other countries, owned by or licensed to CNH Industrial N.V., its subsidiaries or affiliates.

Any trademarks referred to herein, in association with goods and/or services of companies, other than owned by or licensed to CNH Industrial N.V., its subsidiaries or affiliates, are the property of those respective companies.