Case 580N 580SN 580SN WT 590SN Tier 4 Tractor Loader Backhoe Operators Manual 47492940 - DOWNLOAD

580N 580SN 580SN WT 590SN Tier 4 Tractor Loader Backhoe 580N - from PIN NCC560000; 580SN - from PIN NCC564000; 580SN WT - from PIN NCC567500; 590SN - from PIN NCC568500

OPERATOR’S MANUAL

Part number 47492940 3rd edition English April 2013 Replaces part numbers 84587646 and 47373201

Contents 1 GENERAL INFORMATION Intended use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CNH America LLC technical manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Electro-Magnetic Compatibility (EMC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Note to the owner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Read the Operator's Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Manual storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Product Identification Number (PIN). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Component Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Right, left, front and rear of the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1 1-1 1-2 1-2 1-3 1-3 1-4 1-7 1-8

2 SAFETY INFORMATION Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Safety rules - California Proposition 65 Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Safety rules - General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Safety rules - Air conditioning system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Safety rules - Basic operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 Safety rules - Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5 Safety rules - Electrical storm safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 Safety rules - Fire or explosion prevention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 Safety rules - Fuel handling precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7 Safety rules - Hazardous chemicals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7 Safety rules - Lifting and overhead loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7 Safety rules - Maintenance precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8 Safety rules - Mounting and dismounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9 Safety rules - Operator precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9 Safety rules - Specific precautions to this machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 Safety rules - Transporting precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 Safety rules - Utility precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11 Safety rules - Wheels and tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12 Safety rules - Ductile iron . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12 Safety rules - Roll Over Protective Structure (ROPS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13 Safety rules - Seat belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14 Safety signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15 Hand signals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-37 Do Not Operate hang tag. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-41

3 CONTROLS/INSTRUMENTS ACCESS TO OPERATOR'S PLATFORM Machine access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

OPERATOR'S SEAT Operator seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

FORWARD CONTROLS Front console - Left-hand switch panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 Front console - Right-hand switch panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8 Steering column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9 Gear selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11 Pedal controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13

RIGHT-HAND SIDE CONTROLS Loader functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Console controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Heating, ventilation or air-conditioning control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Advanced instrument cluster (AIC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Menu screen display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-14 3-18 3-22 3-27 3-31

REARWARD CONTROLS Console controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36 Backhoe controls - Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-39 Backhoe controls - Pilot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-44

OVERHEAD CONTROLS Dome light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-50

4 OPERATING INSTRUCTIONS COMMISSIONING THE UNIT Run in period of a new machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Engine speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

STARTING THE UNIT Before starting the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Normal engine starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cold temperature operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hot temperature operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Booster battery procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2 4-3 4-4 4-6 4-7

STOPPING THE UNIT Shutting down the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

MOVING THE UNIT Before operating the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Uniform braking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Transmission gears. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Machine direction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Traveling on a hill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Differential lock system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Ride control (2WD machines only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-10 4-11 4-12 4-14 4-14 4-14 4-15

Auto Ride Control (ARC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16

5 TRANSPORT OPERATIONS RECOVERY TRANSPORT Towing the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 Transporting on a trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

6 WORKING OPERATIONS GENERAL INFORMATION FNR shift sensitivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 Display brightness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 Maximum throttle/Cold start idle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3 Brake enabled idle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5 Throttle sensitivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7 Regeneration inhibit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8 Oil life reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10 Auto ride control speed thresholds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11

LOADER OPERATIONS Personal safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Job layout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Comfort Steer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Detent position for 4 in 1 bucket control switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Loader digging force. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Bucket level, position and depth indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Return to dig . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Lifting with the loader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Changing loader attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-12 6-13 6-14 6-15 6-18 6-20 6-22 6-24 6-24

BACKHOE OPERATIONS Personal safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Basic instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Backhoe danger area. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Swing lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Extendahoe lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Stabilizer pads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Backhoe transport position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Before operating the backhoe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Filling the backhoe bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PowerLift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Moving the machine while digging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Lifting with the backhoe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Changing backhoe attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-27 6-27 6-28 6-29 6-29 6-30 6-32 6-34 6-36 6-37 6-38 6-39 6-41

7 MAINTENANCE GENERAL INFORMATION Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 General safety before you service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 Hour meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 Support strut for loader lift arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3 Hood latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5 Fire extinguisher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6 Welding on the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7 Battery access and care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9 Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11 Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13 Fuses and relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15 Definition fuse, relay and diode icon definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20 Diagnostic/service tool port — Diagnostic service tool port . . . . . . . . . . . . . . . . . . . . . . . . . . 7-27 Hydraulic diagnostic test ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-28 Heater coolant shutoff valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-29

MAINTENANCE CHART Maintenance Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-30

At warning message display Engine air filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hydraulic filter(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fuel system water separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Diesel Particular Filter (DPF) Regeneration - Auto . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Diesel Particular Filter (DPF) Regeneration - Forced . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-32 7-34 7-35 7-37 7-38

Initial 10 hours Air conditioning belt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-41 Wheel nut and bolt torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-42

Every 10 hours or daily Engine oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-43 Loader, backhoe, Extendahoe grease fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-45

Initial 20 hours Transmission fluid level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-54 Front axle fluid level - Four wheel drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-55 Rear axle fluid level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-56

Every 50 hours Fuel system water separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Coolant reservoir (deaeration reservoir) fluid level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hydraulic reservoir fluid level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Front axle grease fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-57 7-59 7-60 7-61

Loader hydraulic coupler lock pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-62 4 in 1 bucket pivots and grease fittings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-62

Initial 100 hours Hydraulic filter(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Transmission filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fuel filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Service brakes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Parking brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-64 7-66 7-68 7-70 7-71

Every 100 hours Backhoe swing control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-72 Extendahoe control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-72

Every 250 hours Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air conditioning belt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Front axle fluid level - Four wheel drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Front axle breather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Front axle drive shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rear axle fluid level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rear axle breather. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rear axle drive shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fuel tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Transmission fluid level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air conditioning compressor seals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-73 7-74 7-75 7-76 7-76 7-77 7-77 7-77 7-78 7-79 7-80

Every 500 hours ROPS cab and seat mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operator's seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fuel filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine oil and filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Battery fluid level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-81 7-83 7-84 7-86 7-87

Every 1000 hours Hydraulic fluid and filter(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hydraulic reservoir breather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cab intake filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Front axle fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rear axle fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Transmission fluid and filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine air filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Parking brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-88 7-90 7-91 7-92 7-94 7-95 7-97 7-99

Every 2000 hours Cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-100

Every 3000 hours Diesel particulate filter (DPF) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-103

Every 4000 hours Crankcase ventilation filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-103

As required Swing cylinder area. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-104 Bleed air from the fuel system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-105 Tire pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-107 Operator's seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-108 Grille screen and radiator area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-110 Fan belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-111 Ride control accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-113 Pilot control accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-113 Disable parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-114 Auxiliary hydraulic pressure and flow. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-116

ELECTRICAL SYSTEM Stop, tail, flasher and turn signal lamps - Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-118 Stop, tail, flasher and turn signal lamps - ROPS canopy . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-121 Driving and flood lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-123 Dome lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-126

8 TROUBLESHOOTING ALARM(S) Seat switch alarm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

9 SPECIFICATIONS Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Powertrain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Travel speeds. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Machine overall dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Loader lift capacities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Backhoe/extendahoe lift capacities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Noise levels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

General specification - Biodiesel fuels - Biodiesel fuels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9-1 9-3 9-5 9-6 9-9

9-15 9-15 9-25 9-26 9-28

10 ACCESSORIES General accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1 Telematics - Overview with Case SiteWatch™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3

1 - GENERAL INFORMATION

1 - GENERAL INFORMATION###_1_### Intended use This loader backhoe, with standard equipment and authorized attachments, is intended for general earth moving purposes, handling, ditch digging, etc. Use only approved accessories and attachments designed for your machine. This Operator's Manual does not include instructions for attachments. Read the manual(s) provided with the authorized attachment to learn safe maintenance and operation of the machine. Make sure the machine is suitably equipped for the type of work to be performed. Your Case Dealer is available for any further information. They will also provide any after-sales service you may need, and genuine Case spare parts, your guarantee of quality and match.

Case Construction customer assistance is also available. Call 1-866-54-CASE6 (1-866-542-2736) or email casecustomerassistance.na@cnh.com.

All persons who will be operating this machine shall posses a valid local vehicle operating permit and/or other applicable local age work permits.

Do not use this machine for any purpose or in any manner other than as described in the manual, decals, or other product safety information provided with the machine. These materials define the machine's intended use.

Consult an authorized dealer on changes, additions, or modifications that can be required for this machine to comply with various country regulations and safety requirements. Unauthorized modifications will cause serious injury or death. Anyone making such unauthorized modifications is responsible for the consequences.

ATTENTION: The fuel system and engine on your machine are designed and built to government emissions standards. Tampering by dealers, customers, operators, and users is strictly prohibited by law. Failure to comply could result in government fines, rework charges, invalid warranty, legal action, and possible confiscation of the machine until rework to original condition is completed. Engine service and/or repairs must be done by a certified technician only!

CNH America LLC technical manuals Manuals are available from your dealer for the operation, service, and repair of your machine. For prompt convenient service, contact your dealer for assistance in obtaining the manuals for your machine.

Your dealer can expedite your order for Operator's Manuals, Parts Catalogs, Service Manuals, and maintenance records.

Always give the machine name, model, and product identification number (PIN) of your machine so your dealer can provide the correct manuals for your machine.

The company is continually striving to improve its products and therefore reserves the right to make improvements and changes when it becomes practical and possible to do so, without incurring any obligation to make changes or additions to the equipment sold previously.

All data given in this manual is subject to production variations.

NOTICE: Operating and service messages displayed on the electronic operating panel may vary from what is shown in the Operator's Manual. Should this occur, adhere to the latest instruction on the electronic operating panel.

Dimensions and weights are approximate only and the illustrations do not necessarily show the machine in standard condition. For exact information about any particular machine, consult your dealer.

1-1

1 - GENERAL INFORMATION

Electro-Magnetic Compatibility (EMC) Interference may arise as a result of add‐on equipment which may not necessarily meet the required standards. As such interference can result in serious malfunction of the unit and/or create unsafe situations, you must observe the following: • The maximum power of emission equipment (radio, telephones, etc.) must not exceed the limits imposed by the national authorities of the country where you use the machine.

• The electro‐magnetic field generated by the add‐on system should not exceed 24 V/m at any time and at any location in the proximity of electronic components.

• The add‐on equipment must not interfere with the functioning of the onboard electronics. Failure to comply with these rules will render the warranty null and void.

Note to the owner This manual contains important information about the safe operation, adjustment, and maintenance of your loader backhoe. This manual is divided into chapters as outlined in the table of contents. Refer to the index at the end of this manual for locating specific items about your machine. The loader backhoe conforms to current safety regulations.

Use this manual as a guide. Your machine will remain a reliable working tool as long as it is kept in working condition and serviced properly.

DO NOT operate or permit anyone to operate or service this machine until you or the other persons have read and understand the safety, operation, and maintenance instructions in this manual. Use only trained operators who have demonstrated the ability to operate and service this machine correctly and safely.

The information in this manual is provided on the basis of information that was available at the time that the manual was written. Settings, procedures, part numbers, software, and other items can change. These changes can affect the service that is given to the machine. Ensure that you have the complete and most current information from your dealer before you start any machine operation.

The Operator's Manual is to be stored in the manual compartment equipped on this machine. Make sure this manual is complete and in good condition. Consult your dealer to obtain additional manuals or manuals in other languages.

An AEM safety booklet is included with each machine. Take the time to read the booklet and understand its content.

Contact your dealer for any further information or assistance about your machine. Your dealer has Corporation approved service parts. Your dealer has technicians with special training that know the best methods of repair and maintenance for your machine.

1-2

1 - GENERAL INFORMATION

Read the Operator's Manual Improper operation of this machine can cause death or serious injury. Before using the machine, make certain that every operator • is instructed in safe and proper use of the machine.

• reads and understands the manual(s) pertaining to the machine.

• reads and understands all safety decals on the machine.

• clears the area of other persons and domestic animals.

• learns and practices safe use of machine controls in a safe, clear area before operating this machine on a job site.

It is your responsibility to observe pertinent laws and regulations and follow CNH America LLC instructions on machine operation and maintenance.

Manual storage Keep the Operator's Manual and the AEM safety booklet in the storage compartment provided on the loader backhoe. The Operator's Manual and the AEM safety booklet must be available for use by all operators.

RCPH09TLB001AAF

1-3

1

1 - GENERAL INFORMATION

Product Identification Number (PIN) Record the machine and part identification numbers. If needed, give these numbers to your dealer when you need parts or information for your machine. Keep a record of these numbers and your Manufacturer’s Statement of Origin in a safe place. If the machine is stolen, report the numbers to your local law enforcement agency.

Machine identification Model name PIN Model year

Locate the PIN plate on the left-hand side beneath the loader lift cylinder pivot point. The PIN is 17 characters long.

RCPH11TLB006BAD

1

RCPH11TLB028BAD

2

RCPH09TLB002AAF

3

NOTE: The PIN is also stamped on the chassis.

Roll-Over Protective Structure (ROPS)

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1 - GENERAL INFORMATION

Engine

The PIN plate is located on the left-hand side of the oil pan below the water separator.

RAIL11TLB0009AA

4

Transmission

RCPH09TLB004AAF

5

RCPH10TLB394AAF

6

RCPH09TLB006AAF

7

Front drive axle (4WD)

Rear axle

1-5

1 - GENERAL INFORMATION

Hydraulic pump Not shown

Control valve Not shown

Loader bucket Not shown Bucket type PIN

Backhoe bucket Not shown Bucket type PIN

1-6

1 - GENERAL INFORMATION

Component Identification

RCPH11TLB001GAD

1

1. Loader bucket 2. Bucket cylinders 3. Cab (ROPS) 4. Boom 5. Dipper with gripper teeth (Extendahoe shown).Gripper teeth not available on the 580N. 6. Backhoe bucket 7. Swing tower 8. Stabilizer (shown in transport position) 9. Fuel tank and operator's step (Hydraulic tank and operator’s step on opposite side) 10. Loader lift cylinder 11. Lift arm support strut

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1 - GENERAL INFORMATION

Right, left, front and rear of the machine The terms right-hand and left-hand, when used in this manual, indicate the right and left sides of the machine as seen from the operator's seat.

RCPH09TLB002FAF

1. Left 2. Right

3. Front 4. Rear

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1

2 - SAFETY INFORMATION

2 - SAFETY INFORMATION###_2_### Safety rules Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury.

Throughout this manual and on machine safety signs, you will find the signal words DANGER, WARNING, and CAUTION followed by special instructions. These precautions are intended for the personal safety of you and those working with you.

Read and understand all the safety messages in this manual before you operate or service the machine.

DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury. The color associated with DANGER is RED. WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury. The color associated with WARNING is ORANGE. CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury. The color associated with CAUTION is YELLOW.

FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY. Machine safety NOTICE: Notice indicates a situation that, if not avoided, could result in machine damage or property damage. The color associated with Notice is BLUE. Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine damage or property damage. The word Notice is used to address practices not related to personal safety.

Information NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual.

Throughout this manual you will find the word Note followed by additional information about a step, procedure, or other information in the manual. The word Note is not intended to address personal safety or property damage.

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2 - SAFETY INFORMATION

Safety rules - California Proposition 65 Warning

RCIL08CCH001EAA

1

California Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.

Battery posts, terminals and related accessories contain lead and lead compounds. Wash hands after handling.

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2 - SAFETY INFORMATION

Safety rules - General

Understand that your safety and the safety of other workers or bystanders is measured by how you service and operate this machine. Know the positions and operation of all controls before you try to operate. CHECK ALL CONTROLS IN A SAFE AREA BEFORE STARTING YOUR WORK. READ THIS MANUAL COMPLETELY and make sure you understand the controls. All equipment has a limit. Make sure you understand the speed, brakes, steering, stability, and load characteristics of this machine before you start to operate.

Most accidents involving machine operation and maintenance can be avoided by following basic safety rules and precautions. Read and understand all the safety messages in this manual, the safety manual and the safety decals on the machine before you operate or service the machine. See your dealer if you have any questions.

The safety information given in this manual does not replace safety codes, insurance needs, or federal, state, and local laws. Make sure your machine has the correct equipment according to these rules or laws.

CNH America LLC is continuing to work for your safety by making loader backhoes with better protection and by providing rules for safe operation.

• Do not rush. Walk, do not run.

• Dirty or slippery steps, ladders, walkways and platforms can cause falls. Make sure these surfaces remain clean and clear of debris.

• Wear protective equipment when appropriate. Hard hats, protective glasses, protective shoes, gloves, reflector type vests, respirators, and ear protection are examples of equipment that may be required.

• Certain protective equipment should be replaced and renewed upon age and wear. Old hard hats may not afford the original user's intention. Faded and soiled vest are no longer as highly visible as original intent.

See the manufacture’s recommendation.

• Wear the seat belt to maximize the protection capability of the cab or ROPS. Inspect the mounting bolts for the seat belt and the ROPS, if equipped, on a daily basis to ensure their integrity.

• Do not permit riders on the machine or attachments.

• Remove all loose objects stored in the machine. Remove all objects which do not belong in or on the machine and its equipment.

• Do not operate this machine or perform maintenance work if you have not had appropriate training, and read and fully understand the instructions and warnings in this manual.

Safety rules - Air conditioning system

• The air conditioning system is under high pressure. Do not disconnect any lines. The release of high pressure can cause serious injury.

• Always wear safety protection when working around the liquid refrigerant. The refrigerant can cause serious injury to eyes and skin.

• Only a trained service technician shall service, repair, or recharge the air condition system.

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2 - SAFETY INFORMATION

Safety rules - Basic operating

WARNING Escaping fluid!

Hydraulic fluid or diesel fuel leaking under pressure can penetrate the skin and cause infection or other injury. To prevent personal injury: Relieve all pressure before disconnecting fluid lines or performing work on the hydraulic system. Before applying pressure, make sure all connections are tight and all components are in good condition. Never use your hand to check for suspected leaks under pressure. Use a piece of cardboard or wood for this purpose. If injured by leaking fluid, see your doctor immediately.

Failure to comply could result in death or serious injury.

W0178A

WARNING Some components may continue to run down after disengaging drive systems.

Make sure all drive systems are fully disengaged.

Failure to comply could result in death or serious injury.

W0113A

operate the machine with the shields removed. Always close access doors or panel before operating the machine.

• Always check the operating and the road safety of the machine before starting.

• Always make sure the working area is clear of other persons, domestic animals, tools, etc. before you start operating the machine.

• Before starting the engine, be sure all operating controls are in the neutral or park lock position.

• Another worker or bystander within the operating area of a machine can be struck or crushed by the machine or its equipment. DO NOT allow anyone to enter the work area.

• Start the engine only from the operator’s seat.

• Always sound horn before starting the machine.

• Do not allow other persons to ride on the machine or on an attachment/implement.

• Never operate the engine in enclosed spaces as harmful exhaust gases may build up.

• Check brakes, steering, and other machine control devices in accordance with maintenance instructions, prior to starting operation. Observe all gauges or warning instruments for proper operation. Operate all controls to ensure proper operation. If any malfunctions are found, remove the key and attach a 'Do Not Operate' tag on the machine until the malfunction is corrected.

• If a failure that causes loss of control such as steering, service brakes, or engine occurs, stop the machine motion as quickly as possible. Make sure the machine is securely parked. Remove the key and attach a 'Do Not Operate' tag on the machine until the malfunction is corrected or the machine can be safely towed.

• Make sure all components are in good condition and tighten all connections before starting the engine or pressurizing the system.

• Make sure all guards and shields are in good condition and properly installed before operating machine. Never

• Operate controls only when seated in the operator's seat, except for those controls expressly intended for use from other locations.

• Operate and drive the machine with care and at speed compatible with conditions. Use extra caution when operating over rough ground, on slopes, and when turning.

• If your machine has a cab, make sure that all windows are clean and that the windshield wipers work correctly.

• Dust, fog, smoke, etc., can decrease your vision and cause an accident. Stop the machine or decrease the speed until you can see.

• Understand the machine limitations and keep the machine under control.

• Before you operate at night, check that all lamps illuminate.

• Select a gear that will prevent excessive speed when going downhill. Do not coast downhill.

• DO NOT attempt to remove material from any part of the machine while it is being operated or components are in motion.

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2 - SAFETY INFORMATION

• When using the backhoe:

• Put all controls in neutral or park lock position.

• Position the stabilizer pads for maximum stability.

• Engage the parking brake; use wheel chocks if required.

• Install a guard rail and warning signs to keep other persons away from the machine if operating in an area with reduced visibility, such as a building.

• Place the direction control lever and the transmission in neutral and apply the parking brake before turning the operator's seat around to the backhoe position.

• Ensure the seat is locked into position.

• Lower all hydraulic equipment, attachments/implements or tools, to the ground.

• Shut down the engine and remove the key.

• In a rare circumstance when the engine must be running without an operator in the cab, take these precautions:

• Know which control pattern is engaged before actuating the hydraulics (pilot control machines only).

• Reduce engine speed to low idle.

• Disengage all drive systems.

• Use caution when swinging the backhoe completely to the side to prevent contact with the stabilizers.

• Put the transmission in neutral.

• Apply the parking brake.

• Before leaving the vehicle: • Park the vehicle on a hard, level surface.

Safety rules - Battery

WARNING Battery acid causes burns. Batteries contain sulfuric acid.

Avoid contact with skin, eyes or clothing. Antidote (external): Flush with water. Antidote (eyes): flush with water for 15 minutes and seek medical attention immediately. Antidote (internal): Drink large quantities of water or milk. Do not induce vomiting. Seek medical attention immediately.

Failure to comply could result in death or serious injury.

W0111A

• Follow manufacturer's instructions when storing and handling batteries.

• Always wear eye protection when working with a battery.

• Do not create sparks or have open flame near the battery.

• Do not weld, grind, or smoke near a battery.

• Ventilate when charging or using a battery in an enclosed area.

• When disconnecting the battery terminals, remove the negative (-) cable first; then remove the positive (+) cable. When connecting the battery terminals, connect the positive (+) cable first; then connect the negative (-) cable.

• Disconnect the battery (both terminals) before welding on any part of the machine. Failure to do so may cause damage to sensitive electrical components. For additional welding precautions, refer to page Safety rules.

• When using auxiliary batteries or connecting booster cables to start the engine, use the procedure shown in this manual. DO NOT short across terminals.

• When working around storage batteries, remember that all of the exposed metal parts are “live”. Never lay a metal object across the terminals because a spark, short circuit, explosion, or personal injury may result.

• Frozen electrolyte can cause the battery to explode. Do not charge a frozen battery or use a frozen battery to booster start the machine. Always keep the battery at full charge to prevent the electrolyte from freezing.

• Keep batteries out of reach of children and other unauthorized persons.

• Battery posts, terminals, and related accessories contain lead and lead compounds. Wash hands after handling.

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2 - SAFETY INFORMATION

Safety rules - Electrical storm safety

• Do no operate machine during an electrical storm.

• If you are on the ground during an electrical storm, stay away from machinery and equipment. Seek shelter in a permanent, protected structure.

• If an electrical storm should strike during operation, remain in the cab. Do not leave cab or operator's platform. Do not make contact with the ground or objects outside the machine.

Safety rules - Fire or explosion prevention

• Leaked or spilled fuel/oil on hot surfaces or electrical components can cause a fire.

of the machine may be necessary depending on the operating environment and conditions.

• Sparks from the electrical system or engine exhaust can cause an explosion and fire. Before you operate the machine in an area with flammable dust or vapors, use good ventilation to remove the flammable dust or vapors.

• If the machine has an oil, fuel, or hydraulic fluid leak, always repair the leak and clean the area before operating.

• Engine fuel can cause an explosion or fire. Do not fill the fuel tank with the engine running, if you are near an open fire, or if you are welding, smoking, etc.

• Do not weld or flame cut any items that contain flammable material. Clean items thoroughly with non-flammable solvent before welding or flame cutting.

• Always have a fire extinguisher near or on the machine.

Make sure the fire extinguisher(s) is maintained and serviced according to the manufacturer’s instructions.

• Keep the cooling system clean and maintain the correct coolant level.

• Do not store oily rags or other flammable materials on the machine.

• Inspect the electrical system for loose connections or frayed insulation. Repair or replace loose or damaged parts.

• Promptly investigate any unusual smells or odors that may occur during operation of the machine.

• If you weld, grind, or use a cutting torch on the machine: • Clean the area to be repaired.

• If a fire extinguisher has been used, always recharge or replace the fire extinguisher before operating the machine.

• Do not expose the machine to flames, burning brush, or explosives.

• At least once each day, and at the end of the day, remove all trash and debris from the machine especially around hot components such as engine, transmission, exhaust, battery, etc. More frequent cleaning of the machine may be necessary depending on the operating environment and conditions.

• Disconnect or isolate the drive train controller.

• Keep the ground cable from the welder as near to the work area as possible.

• Sparks or flame can cause the hydrogen gas in a battery to explode. To prevent an explosion:

• At least once each day, remove debris accumulation around moving components such as bearings, pulleys, belts, gears, cleaning fan, etc. More frequent cleaning

2-6

• Connect the negative (-) cable last.

• When connecting booster cables to start the engine, use the procedure shown in this manual.

• Do not short circuit the battery posts with metal items.

• Do not weld, grind, or smoke near the battery.

2 - SAFETY INFORMATION

Safety rules - Fuel handling precautions

• Do not smoke or permit open flames while fueling or near fueling operations.

• Do not fill the fuel tank completely to the top. Allow room for expansion.

• Clean up spilled fuel immediately and dispose of contaminated material in an environmentally correct manner.

• Tighten the fuel tank cap securely. Should the fuel cap be lost, replace it only with the original manufacturer's approved cap. Use of a non-approved cap without proper venting may result in pressurization of the tank.

• Never use fuel for cleaning purposes.

• Use the correct fuel grade for the operating season.

Safety rules - Hazardous chemicals

• If you are exposed to, or come in contact with, hazardous chemicals you can be seriously injured.

The fluids, lubricants, paints, adhesives, coolants, etc. required for the function of the machine can be hazardous. They may be attractive and harmful to domestic animals as well as humans.

• Material Safety Data Sheets (MSDS) provide information about chemical substances within a product, safe handling procedures, first aid measures, and procedures to be taken in the event of a spill or accidental release. MSDS are available from your dealer.

• Before you service the machine, check the MSDS for each lubricant, fluid, etc. used in the machine. This information indicates the associated risks and will help you service the machine safely. Follow the information

in the MSDS, on manufacturer's containers, as well as the information in this manual when servicing the machine.

• Dispose of all fluids, filters, and containers in an environmentally safe manner according to local laws and regulations. Check with local environmental and recycling centers or your dealer for correct disposal information.

• Store fluids and filter in accordance with local laws and regulations. Use only appropriate containers for the storage of chemicals or petrochemical substances.

• Keep out of reach of children or other unauthorized persons.

Safety rules - Lifting and overhead loads

• Never lift loads in excess of capacity.

• Carry loads in recommended positions for maximum stability.

• Never use buckets, forks, etc. or other lifting, handling, or digging equipment to lift persons.

• Do not use raised equipment as a work platform.

• Know the full area of movement of the machine and equipment and do not enter or permit anyone to enter the area of movement while the machine is in operation.

• Never enter or permit anyone to enter the area underneath raised equipment. Equipment and/or loads can fall unexpectedly and crush persons underneath it.

• Do not leave equipment in raised position while parked or during service, unless securely supported. Hydraulic cylinders must be mechanically locked or supported if they are left in a raised position for service or access.

• Buckets, forks, etc. or other lifting, handling, or digging equipment and its load will change the center of gravity of the machine. This can cause the machine to tip on slopes or uneven ground.

• Load items can fall off the bucket or lifting equipment and crush the operator. Care must be taken when lifting a load. Use proper lifting equipment.

• Use the recommended machine ballast and counterweighting.

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2 - SAFETY INFORMATION

• Do not lift load higher than necessary. Lower loads to transport. Remember to leave appropriate clearance to the ground or other obstacles.

• Equipment and associated loads can block visibility and cause an accident. Do not operate with insufficient visibility.

Safety rules - Maintenance precautions

coolant can spray out if a cap is removed while the system is hot. Allow the system to cool before removing cap. When removing a cap, turn it slowly to allow pressure to escape before completely removing the cap.

• Keep area used for servicing the machine clean and dry. Clean up spilled fluids.

• Service machine on firm level surface.

• Do not attempt service unless trained. Refer to manuals and experienced service personnel for help.

• Wear gloves to protect hands when handling cables.

• Engine, transmission, exhaust components, and hydraulic lines may become hot during operation. Take care when servicing such components. Allow surfaces to cool before handling or disconnecting hot components. Wear protective equipment where appropriate.

• Disconnect the battery before working on the electrical system. Know the consequences of disconnecting any electronic or computer devices.

• Continuous long term contact with hydraulic fluid may case skin cancer. Avoid long term contact and wash the skin promptly with soap and water.

• Do not attempt to clean, lubricate, clear obstructions, or make adjustments to the machine while it is in motion or while engine is running.

• When replacing hardened pins, use a brass drift or other suitable material between the hammer and pin.

• Wear protective glasses and other required safety equipment when servicing the machine.

• If the engine must be in operation to make certain adjustments, place the transmission in neutral, apply the parking brake, place the equipment in a safe position, securely block the wheels, and use extreme caution.

• Unsupported hydraulic cylinders can lose pressure and drop the equipment causing a crushing hazard. Do not leave equipment in a raised position while parked or during service, unless securely supported.

• Shut down the engine, remove the key, and relieve the pressure before disconnecting or connecting fluid lines.

• Shut down the engine and remove the key before disconnecting or connecting electrical components.

• Replace damaged or worn tubes, hoses, electrical wiring, etc.

• When welding, follow the instructions in this manual.

Always disconnect battery before welding on machine.

Always wash your hands after handling battery components.

• Keep the brakes and steering systems in good operating condition.

• Replace all missing, illegible, or damaged safety signs.

Keep all safety signs clean.

• Install guards and shields after servicing the machine.

• Close all access doors and install all panels after servicing the machine.

• Always make sure working area is clear of tools, parts, other persons, and domestic animals before you start operating the machine.

• Scalding can result from incorrect removal of coolant caps. Cooling system operates under pressure. Hot

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2 - SAFETY INFORMATION

Safety rules - Mounting and dismounting

• Face the machine when mounting and dismounting.

• Mount and dismount the machine only at designated locations that have hand holds, steps, or ladders.

• Maintain a three-point contact with steps, ladders, and hand holds.

• Do not use the steering wheel or other controls or accessories as hand holds when entering or exiting the cab or operator's platform.

• Make sure steps, ladders, and platforms remain clean and clear of debris and foreign substances. Injury may result from slippery surfaces.

• Do not jump off the machine.

• Never mount or dismount from a moving machine.

Safety rules - Operator precautions

• Continuous long term contact with hydraulic fluid may cause skin cancer. Avoid long term contact and wash the skin promptly with soap and water.

• Know and understand the job site traffic flow patterns and obey signalmen, road signs, and flagmen.

• Know and use the hand signals required for particular jobs, and know who has the responsibility for signaling.

Refer to page 2-37.

• Know and understand that job site conditions may change on an hourly basis. Hills of dirt, debris, or obstructions may grow and change from the time you began the day. It is your responsibility to monitor the changes and keep the machine, tools, and attachments/implements, etc. a safe distance.

• Keep clear of moving parts. Loose clothing, jewelry, watches, long hair, and other loose or hanging items can become entangled in moving parts.

• Wear protective equipment when appropriate. Hard hats, protective glasses, protective shoes, gloves, re-

flector type vests, respirators, and ear protection are examples of equipment that may be required.

• Walk around the work area before you start and look for hazards. Note and avoid all hazards and obstructions such as ditches, underground lines, trees, cliffs, overhead electrical wires, or areas where there is danger of a slide.

• Do not operate the machine if you do not feel well. This can be dangerous for you and for the people around you.

• Do not operate the machine while under the influence of alcohol, drugs, or while otherwise impaired.

• OSHA requirements make it the employer’s responsibility to fully instruct each operator in the proper and safe operation of all operative equipment. Both employer and employee should thoroughly familiarize themselves with this manual and the AEM safety booklet.

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2 - SAFETY INFORMATION

Safety rules - Specific precautions to this machine

• Keep the load or tool as low as possible while moving the machine around the work site.

• Release all hydraulic pressure before servicing the machine.

• Adjust the rear window before actuating the backhoe hydraulics. The rear window could come into contact with the control lever.

• You must know which circuits have accumulators and how to release pressure properly.

• Pilot control machines are equipped with two backhoe control patterns. You must know which pattern the machine is in, before operating the machine (actuating the hydraulics).

• Always use the lift arm support strut when servicing the machine with lift arms up.

Safety rules - Transporting precautions

• Comply with local laws and regulations.

• Use appropriate lighting as defined by local regulations.

A rotating beacon is recommended.

• Make sure the slow moving vehicle (SMV) and/or speed indicator symbol (SIS) is visible.

• Never transport the machine without the backhoe in the transport position with the swing lock pin installed.

• Incorrect towing procedures can cause accidents.

When towing a disabled machine, follow the procedure in this manual. Use only rigid tow bars.

• When absolutely necessary to tow the machine, do not exceed the recommended towing speed. Be sure the towing machine has sufficient braking capacity to stop the towed load. If the towed machine cannot be braked, a towbar must be used or two towing machines must be used - one in front pulling and one in the rear to act as a brake. Avoid towing over long distances.

• Lift implements and attachments high enough above ground to prevent accidental contact with road.

• Be aware of overhead structures or power lines and make sure the machine and/or attachments can pass safely under.

• Travel speed should be such that complete control and machine stability is maintained at all times.

• Slow down and signal before turning.

• Pull over to allow faster traffic to pass.

• Use approved drawbar and/or attachment point, (if equipped), if using your machine to tow another machine. If a cable or chain is used, keep people away from the tow line.

• Follow correct towing procedure for equipment with or without brakes.

• Lock the brake pedals together when roading to provide equalized brake application.

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2 - SAFETY INFORMATION

Safety rules - Utility precautions

Sewer Proposed excavation Surveying Reclaimed water and slurry

• During operation it is likely that you will be working around or near buried utility lines which may include, but are not limited to: • Electrical power line • Gas line • Water line • Communication line - telephone or cable television • Sewer line • When digging or using ground engaging equipment, be aware of buried cables and other services. Contact your local utilities or authorities, as appropriate, to determine the locations of services. In U.S.A. and Canada call one of many One Call System Director services.

If you do not know the local number, call the national number (U.S.A. and Canada only): 1-888-258-0808.

This number will direct you to the state or regional utility that assists with excavation activity.

• Make sure the machine has sufficient clearance to pass in all directions. Pay special attention to overhead power lines and hanging obstacles. High voltage lines may require significant clearance for safety. Contact local authorities or utilities to obtain safe clearance distances from high voltage power lines.

• Retract raised or extended components, if necessary.

Remove or lower radio antennas or other accessories.

Should contact occur between the machine and an electric power source, the following precautions must be taken:

• After locating any buried utility lines, carefully dig a hole by hand and/or automatic vacuum equipment to the utility line to verify the location and depth of the line.

• Where applicable, know the utility color code.

Electric Gas, oil, or petroleum Communication, telephone, television Water

Green/Brown White Pink Purple

Red Yellow Orange

• Stop the machine movement immediately.

• Apply the parking brake, shut down the engine, and remove the key.

• Check if you can safely leave the cab or your actual position without contact with electrical wires. If not, stay in your position and call for help. If you can leave your position without touching lines, jump clear of the machine to make sure you do not make contact with the ground and machine at the same time.

• Do not permit anyone to touch the machine until power has been shut off to the power lines.

Blue

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2 - SAFETY INFORMATION

Safety rules - Wheels and tires

DANGER Explosion hazard!

Welding to a wheel can create an explosive air and gas mixture. Removing air from the tire or loosening the tire on the wheel (breaking the bead) will NOT eliminate the hazard. ALWAYS remove the tire completely from the wheel before welding.

Failure to comply will result in death or serious injury.

D0033A

• Tires are heavy. Handling tires without the proper equipment could cause death or serious injury.

• Make sure tires are correctly inflated. Do not exceed recommended load or pressure. Follow instructions in this manual for proper tire inflation.

• Always have a qualified tire technician service the tires and wheels. If a tire has lost all pressure, take the tire and wheel to a tire shop or your dealer for service. Explosive separation of the tire can cause serious injury.

Safety rules - Ductile iron

DANGER Improper operation or service of this machine can result in an accident.

Any unauthorized modifications made to this machine can have serious consequences. Consult an authorized dealer on changes, additions, or modifications that may be required for this machine. Do not make any unauthorized modifications.

Failure to comply will result in death or serious injury.

D0030A

Before you weld, cut, or drill holes on any part of this machine, make sure the part is not cast ductile iron. See your dealer if you do not know if a part is cast ductile iron. The following are cast ductile iron parts: • two wheel drive steering link • dump links • front axle • stabilizers • extendahoe • swing • bucket linkage • Air Conditioning (A/C) compressor mounting bracket Unauthorized modifications to cast ductile iron parts can cause injury or death. Welding, cutting, or drilling can cause cast ductile iron to break. Do not weld, cut, or drill to repair or to attach items to cast ductile iron parts on this machine.

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2 - SAFETY INFORMATION

Safety rules - Roll Over Protective Structure (ROPS)

DANGER Crushing hazard!

DO NOT operate the machine with the Roll-Over Protective Structure (ROPS) removed. Remove the ROPS only for service or replacement.

Failure to comply will result in death or serious injury.

D0032A

Your machine is equipped with a ROPS (cab or canopy) protective structure.

A ROPS label is fastened to the protective structure and shows the ROPS PIN, the gross weight, approval, regulation, and model numbers of the machine.

The protective structure is a special safety component of your machine.

DO NOT attach any device to the protective structure for pulling purposes. DO NOT drill holes into the protective structure.

After an accident, fire, tip over, or roll over, the following MUST be performed by a qualified technician before returning the machine to field or job side operation: • The protective structure MUST be replaced.

• The mounting or suspension for the protective structure, operator's seat and suspension, seat belt and mounting components, and wiring within the protective structure MUST be carefully inspected for damage.

• All damaged parts MUST be replaced.

DO NOT WELD, DRILL HOLES, ATTEMPT TO STRAIGHTEN, OR REPAIR THE PROTECTIVE STRUCTURE. MODIFICATION IN ANY WAY CAN REDUCE THE STRUCTURAL INTEGRITY OF THE STRUCTURE WHICH COULD CAUSE DEATH OR SERIOUS INJURY IN THE EVENT OF FIRE, TIP OVER, ROLL OVER, COLLISION, OR ACCIDENT. Seat belts are part of the protective system and must be worn at all times. The operator must be held to the seat inside the frame in order for the protective system to work.

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2 - SAFETY INFORMATION

Safety rules - Seat belt

WARNING Roll-over hazard!

Securely fasten the seat belt. Your machine is equipped with a Roll-Over Protective Structure (ROPS) cab, ROPS canopy, or ROPS frame for your protection. The seat belt can help ensure your safety if it is properly used and maintained. Never wear a seat belt loosely or with slack in the belt system.

Failure to comply could result in death or serious injury.

W0143A

Seat belts must be worn at all times.

• Keep seat belts in good condition.

• Keep sharp edges and items that can cause damage away from the belts.

• Periodically check belts, buckles, retractors, tethers, slack take-up system, and mounting bolts for damage.

• Replace all parts that have damage or wear.

• Replace belts that have cuts that can make the belt weak.

• Check that bolts are tight on the seat bracket or mounting.

• If belt is attached to seat, make sure seat or seat brackets are mounted securely.

• Keep seat belts clean and dry.

• Clean belts only with soap solution and warm water.

• Do not use bleach or dye on the belts, because this can make the belts weak.

Fasten/release 1. Pull the right-hand belt strap from the retractor.

2. Insert the metal end into the latch mechanism of the left-hand side of the seat.

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3. To release, press the red button on the latch mechanism. The seat belt will automatically retract.

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2 - SAFETY INFORMATION

Safety signs The following safety signs are placed on your machine as a guide for your safety and for those working with you. Walk around the machine and note the content and location of these safety signs before operating your machine.

Keep safety signs clean and legible. Clean safety signs with a soft cloth, water, and a gentle detergent. Do not use solvent, gasoline, or other harsh chemicals. Solvents, gasoline, and other harsh chemicals may damage or remove safety signs.

Replace all safety signs that are damaged, missing, painted over, or illegible. If a safety sign is on a part that is replaced, make sure the safety sign is installed on the new part. See your dealer for replacement safety signs.

Safety signs that display the “Read Operator’s Manual” symbol are intended to direct the operator to the Operator’s manual for further information regarding maintenance, adjustments, or procedures for particular areas of the machine. When a safety sign displays this symbol, refer to the appropriate page of the Operator’s manual.

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Following is a listing of all Safety Signs and locations. Read and understand them before operating the machine.

2-15

2 - SAFETY INFORMATION

Operator instruction. Machines without ride control.

DANGER To avoid inadvertent movement, before operating the backhoe always place the four speed transmission and forward reverse control lever in neutral and engage parking brake. Failure to comply will result in death or serious injury.

WARNING Read Operator’s Manual. Fasten seat belt. No riders.

Keep others away. Failure to comply could result in death or serious injury.

Quantity: 1 English 392374A1 Spanish 398598A1 French Canadian 398599A1 Portuguese 87595724

392374A1

5

(1) Located on front console.

RCPH10TLB190AAF

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2 - SAFETY INFORMATION

Operator instruction. Machines with ride control.

DANGER To avoid inadvertent movement, before operating the backhoe always place the four speed transmission and forward reverse control lever in neutral and engage parking brake. Failure to comply will result in death or serious injury.

WARNING Do not turn ride control on, if loader arms and bucket are holding front of machine off the ground. Machine can drop causing serious injury or death. Read Operator’s Manual. Fasten seat belt. No riders. Keep others away. Failure to comply could result in death or serious injury.

Quantity: 1 English 392375A1 Spanish 398600A1 French Canadian 398601A1 Portuguese 87595725

392375A1

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(1) Located on front console.

RCPH10TLB190AAF

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8

2 - SAFETY INFORMATION

Explosion hazard, ether WARNING Explosion hazard. Do not use ether. Failure to comply could result in death or serious injury.

Quantity: 1 English 8603092 Spanish 8603094 French Canadian 8603093 Portuguese 8603095

8603092

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(2) Located on left hand side of frame.

RCPH11TLB006BAD

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Explosion and run over hazard, jump start DANGER Explosion hazard. Run over hazard. Read procedure in Operator’s Manual before jump start or service to avoid injury. Failure to comply will result in death or serious injury.

Quantity: 1 English 384269A1 Spanish 398582A1 French Canadian 398583A1 Portuguese 87413688 384269A1

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(3) Located on right hand side of frame.

RAPH11TLB0042BA

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2 - SAFETY INFORMATION

Explosion and run over hazard, booster start DANGER Explosion hazard. Run over hazard. Read procedure in Operator’s Manual before jump start or service to avoid injury. Failure to comply will result in death or serious injury.

Quantity: 1 English 384269A1 Spanish 398582A1 French Canadian 398583A1 Portuguese 87413688 384269A1

13

(4) Located on hydraulic tank cover.

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Do not start in gear. Start only from Operator’s seat DANGER Starting in gear can cause death. Start engine only from operator seat with the transmission in neutral.

Failure to comply will result in death or serious injury.

Quantity: 1 English 321–7040 Spanish 398674A1 French Canadian 398676A1 Portuguese 147114A1 321-7040

15

(5) Located on right hand side of frame.

RAPH11TLB0042BA

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16

2 - SAFETY INFORMATION

Entanglement hazard WARNING Entanglement hazard. Keep clear or stop engine before servicing. Failure to comply could result in death or serious injury.

Quantity: 2 English 384267A1 Spanish 398580A1 French Canadian 398581A1 Portuguese 87413685 384267A1

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(6) Located on left hand side of frame.

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(7) Located on right hand side of frame.

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2 - SAFETY INFORMATION

Hot liquid under pressure WARNING Hot liquid under pressure hazard. Service when cool. Failure to comply could result in death or serious injury.

Quantity: 1 English 384258A1 Spanish 398570A1 French Canadian 398571A1 Portuguese 87413683 384258A1

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(8) Located on left hand side of frame.

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Fuel under pressure WARNING Pressurized System hazard. Do not open high pressure fuel system with engine running. Engine operation causes high fuel pressure. Failure to comply could result in death or serious injury.

Quantity: 1 English 87581010 Spanish 87622505 French Canadian 87622506 Portuguese 84149135

87581010

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(9) Located on right hand side of frame.

RAPH11TLB0042BA

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2 - SAFETY INFORMATION

Fuel under pressure WARNING Pressurized System hazard. Do not open high pressure fuel system with engine running. Engine operation causes high fuel pressure. Failure to comply could result in death or serious injury.

Quantity: 1 English 87581010 Spanish 87622505 French Canadian 87622506 Portuguese 84149135

87581010

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(10) Located on left hand side of frame.

RCPH11TLB026BAD

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Pressurized system Machines with ride control only.

WARNING Pressurized System hazard. Relieve pressure before maintenance. Precharge only with dry inert gas such as high purity nitrogen. Failure to comply could result in death or serious injury.

Quantity: 1 English 384260A1 Spanish 398572A1 French Canadian 398573A1 Portuguese 84149134 384260A1

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(11) Located on ride control mounting bracket.

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2 - SAFETY INFORMATION

Do not jump/use seat belt WARNING Avoid crushing. Do not jump if machine tips Failure to comply could result in death or serious injury.

Quantity: 2 English 321–7030 Spanish 398672A1 French Canadian 398673A1 Portuguese 124273A1

321-7030

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(12) Located on C and A posts. C post shown

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Do not modify ROPS or FOPS WARNING Do not modify or repair ROPS or FOPS in any manner. Failure to comply could result in death or serious injury.

Quantity: 1 English 383972A1 Spanish 389729A1 French Canadian 389730A1 Portuguese 148016A1

383972A1

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(13) Located on ROPS canopy/cab frame, inside, above operator.

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2 - SAFETY INFORMATION

Crush hazard, loader arm WARNING Crush hazard. If you service machine with the loader lift arms raised, always use the support strut.

Empty the loader bucket, raise the loader lift arms to maximum height and stop the engine. Remove the rear pin from the support strut and lower the support strut onto the cylinder rod. Install the rear pin in the support strut. Slowly lower the lift arms onto the support strut. If you do not follow this procedure, you can cause serious injury or death if the loader lift arms are lowered by accident. See the Service Manual. Failure to comply could result in death or serious injury.

Quantity: 1 English 384264A1 Spanish 398576A1 French Canadian 398577A1 Portuguese 87413674

384264A1

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(14) Located on support strut for loader lift arm.

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Crush hazard, loader arm WARNING Crush hazard. Support loader lift arms during maintenance or repair. Failure to comply could result in death or serious injury.

Quantity: 1 English 384265A1 Spanish 398578A1 French Canadian 398579A1 Portuguese 87413676 384265A1

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(15) Located on right hand frame below loader lift arm.

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2 - SAFETY INFORMATION

Rollover, crush hazard WARNING Rollover crush hazard. Lifting too heavy a load can cause machine rollover or loss of operator control.

Failure to comply could result in death or serious injury.

Quantity: 1 English 87435938 Spanish 87435939 French Canadian 87435940 Portuguese 87413692 87435938B

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(16) Located on backhoe control column, mechanical controls.

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Rollover, crush hazard WARNING Rollover crush hazard. Lifting too heavy a load can cause machine rollover or loss of operator control.

Failure to comply could result in death or serious injury.

Quantity: 1 English 87433209 Spanish 87434771 French Canadian 87434772 Portuguese 84149131 87433209

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(17) Located on left hand backhoe control tower, pilot controls.

RCPH10TLB135AAF

2-25

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2 - SAFETY INFORMATION

Crush Hazard, backhoe DANGER Crush hazard. Keep clear of this area. Swinging boom can kill or seriously injure you. Start and operate backhoe from Operator’s seat only Do not place any loose objects inside the cab area. Failure to comply will result in death or serious injury.

Quantity: 1 English 86992976 Spanish 86992981 French Canadian 86992979 Portuguese 87592654

86992976C

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(18) Located on rear frame.

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Not a step/exit Machines with ROPS canopy only WARNING No step. Not an exit. Failure to comply could result in death or serious injury.

Quantity: 2 English 86992975 Spanish 86992980 French Canadian 86992978 Portuguese 87595723

86992975C

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(19) Located on each side of the rear frame.

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43

2 - SAFETY INFORMATION

Compressed spring WARNING. The spring in this assembly is compressed. Incorrect disassembly can cause injury. Failure to comply could result in death or serious injury.

Quantity: 1 English 321–6774

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(20) Located on Operator’s seat support post.

Operate backhoe from Operator’s seat only CAUTION Operate backhoe from seat position only. For transport, use overcenter position with bucket straight to rear. Failure to comply could result in minor or moderate injury.

Quantity: 1 English D149826 Spanish 398677A1 French Canadian 398656A1 Portuguese 147675A1

D149826B

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(21) Located on backhoe control tower, mechanical controls, with standard dipper.

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2-27

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2 - SAFETY INFORMATION

Operate backhoe from Operator’s seat only CAUTION Operate backhoe from seat position only. For transport, use overcenter position with bucket straight to rear. Failure to comply could result in minor or moderate injury.

Quantity: 1 English D149827 Spanish 398669A1 French Canadian 398654A1 Portuguese 147679A1

D149827B

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(22) Located on backhoe control tower, mechanical controls, with extendahoe.

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Operate backhoe from Operator’s seat only CAUTION Operate backhoe from seat position only. For transport, use overcenter position with bucket straight to rear. Failure to comply could result in minor or moderate injury.

Quantity: 1 English D149826 Spanish 398677A1 French Canadian 398656A1 Portuguese 147675A1

D149826B

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(23) Located on right hand console with pilot controls.

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2-28

51

2 - SAFETY INFORMATION

Two backhoe control pattern Machines with pilot control only WARNING Unexpected movement hazard. Machines equipped with two backhoe control patterns. Before operating verify desired control pattern selected for use.

Failure to comply could result in death or serious injury.

Quantity: 1 English 87305413 Spanish 87336843 French Canadian 87336844 Portuguese 84149988 87305413A

52

(24) Located on right hand backhoe control tower.

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2-29

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2 - SAFETY INFORMATION

Before adjusting rear windows Machines with pilot control only WARNING Unexpected movement hazard. Before adjusting windows, turn off backhoe control system. Failure to comply could result in death or serious injury.

Quantity: 2 English 87423813 Spanish 87429163 French Canadian 87429164 Portuguese 87595756 87423813

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(25) Located on left hand rear frame

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(26) Located on right hand rear frame

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2 - SAFETY INFORMATION

Crush hazard WARNING Crush hazard. Keep Clear. Failure to comply could result in death or serious injury.

Quantity: 1 English RDL–3125

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(27) Located on 4 in 1 bucket, left hand side.

Pinch point WARNING Pinch point. Stay clear. Failure to comply could result in death or serious injury.

Quantity: 1 English RDL–3127

(28) Located on 4 in 1 bucket, left hand side.

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2 - SAFETY INFORMATION

Crush hazard WARNING Keep out from under loader and all attached equipment when moving release handle. Keep others clear. Failure to comply could result in death or serious injury.

Quantity: 1 English RDL–3108

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(29) Located on 4 in 1 bucket, rear left hand side.

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2 - SAFETY INFORMATION

Before operating attachment WARNING Before operating attachment, read and understand attachment Operator’s manual and all safety signs.

Failure to comply could result in death or serious injury.

Quantity: 2 English RDL-3141

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(30) Located on 4 in 1 bucket, rear center.

(31) Located on hydraulic coupler, rear center.

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2 - SAFETY INFORMATION

Hydraulic pressure WARNING Do not use hands to find hydraulic leaks. Relieve pressure before disconnecting lines. Failure to comply could result in death or serious injury.

Quantity: 1 English RDL–3129

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(32) Located on 4 in 1 bucket, rear center.

Loader latch pins WARNING Fully engage latch pins before operating. Keep others clear. Failure to comply could result in death or serious injury.

Quantity: 1 English RDL–3107

(33) Located on hydraulic coupler, rear center.

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2 - SAFETY INFORMATION

Safety Instruction SAFETY Make sure everyone is clear before operating the machine. Lower attachment, shut off motor and set parking brake before leaving the machine. Relieve pressure and disconnect hydraulic lines before servicing.

Quantity: 1 English RDL–3139

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(34) Located on4 in 1 bucket, rear center, equipped with hydraulic coupler.

Parking brake IMPORTANT Always set parking brake before leaving seat. After startup, cycle park brake switch ON/OFF to release parking brake.

Quantity: 1 English 87702297 Spanish 87708227 French Canadian 87708242 Portuguese 84138361 87702297A

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(35) Located on right hand console.

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2 - SAFETY INFORMATION

Operator’s Manual IMPORTANT Before operating, read all operator manual(s), safety and instructional signs on this machine. It is your responsibility to follow all laws and regulations and to follow and instructions in the Operators Manual.

See your local dealer for additional Operators Manuals, Parts Manuals and Service Manuals.

Quantity: 1 English 144193A2 Spanish 398662A1 French Canadian 398663A1 Portuguese 148554A1

144193A2

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(36) Located on storage box lid.

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2 - SAFETY INFORMATION

Hand signals When operating the machine, never attempt to carry out tasks calling for fine control or work in areas where visibility is poor without seeking the assistance of a signalman. Make sure that both you and the signalman understand the signals that will be used.

Start the engine

Move away from me Wave hands forward and rearward with palms out

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Stop the engine

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Go this far

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All stop and hold

Come to me Wave hands forward and rearward with palms in

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2 - SAFETY INFORMATION

Lower load or bucket

Stop Wave one hand back and forth

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Emergency stop

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Raise load or bucket slowly

Wave both hands back and forth

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Raise load or bucket

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Lower load or bucket slowly

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2 - SAFETY INFORMATION

Dump loader bucket

Turn machine left To stop machine movement, stop moving hand and make a fist

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Raise backhoe boom

Turn machine right To stop machine movement, stop moving hand and make a fist

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Roll back loader bucket

RCIL09TLB010BAF

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Lower backhoe boom

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2 - SAFETY INFORMATION

Backhoe dipper in

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Backhoe bucket dump

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Backhoe dipper out

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Retract telescopic dipper (HED), if fitted

21

Backhoe bucket dig

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Extend telescopic dipper (HED), if fitted

23

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2 - SAFETY INFORMATION

Do Not Operate hang tag Before you start servicing the machine, attach a 'Do Not Operate' warning tag to the machine. Attach the tag in an area that is easily visible.

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2 - SAFETY INFORMATION

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3 - CONTROLS/INSTRUMENTS

3 - CONTROLS/INSTRUMENTS###_3_### ACCESS TO OPERATOR'S PLATFORM

Machine access Face the machine when mounting and dismounting.

Do not use the steering wheel or other controls or accessories as hand holds when entering or exiting the cab or operator’s platform.

From outside of cab: Pull handle towards you.

From inside cab: Pull knob towards you (image shown).

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1

3 - CONTROLS/INSTRUMENTS

OPERATOR'S SEAT

Operator seat Standard pedestal seat Seat height: Lift the lever to move the seat up or down. Release the lever and ensure the seat is locked in position.

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Swivel: Lift the lever to rotate between the normal driving/loader operation position and the backhoe operation position.

Forward/rearward: Lift the lever to move the seat forward or rearward. Release the lever and ensure the seat is locked in position.

3-2

3 - CONTROLS/INSTRUMENTS

Suspension seat (mechanical or air) Swivel: Lift the lever to rotate between the normal driving/loader operation position and the backhoe operation position.

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Forward/rearward: Lift the lever to move the seat forward or rearward. Release the lever and ensure the seat is locked in position.

Backrest tilt: Located on the left-hand side of the seat. Lift the lever to tilt the seat backrest. Release the lever to lock the backrest in position.

Height/weight: NOTE: Mechanical suspension seat only.

Use the hand crank on the knob. Turn the knob clockwise to increase the seat height and suspension firmness. Turn counter-clockwise to decrease the seat height and suspension firmness.

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3 - CONTROLS/INSTRUMENTS

Ride firmness adjustment: NOTE: Air suspension seat only.

Turn the knob counter-clockwise for a firmer ride. Turn to the mid-point for travel.

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Seat height: NOTE: Air suspension seat only.

Press the top of the switch to raise the seat.

Press the bottom of the switch to lower the seat.

Lumbar adjustment: Turn the wheel down (clockwise) to increase lumbar support. Turn the opposite direction (counter-clockwise) to decrease lumbar support.

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3 - CONTROLS/INSTRUMENTS

Armrest adjustment: A knob is located on each armrest. Turn the knob clockwise to raise the armrest. Turn counter-clockwise to lower the armrest.

The armrests may be folded completely up or completely down. The low or bottom armrest position may be adjusted to tip up.

RCPH10TLB174AAF

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3 - CONTROLS/INSTRUMENTS

FORWARD CONTROLS

Front console - Left-hand switch panel Comfort Steer, if equipped: The rocker switch is momentary and springs back to center when released. Press the emblem end to enable Comfort Steer. The emblem illuminates. Press the opposite end to disable Comfort Steer. The emblem no longer illuminates.

NOTE: Comfort Steer is only available when the transmission is in 1st or 2nd gear. Comfort Steer automatically disengages if the key switch is placed in the OFF position, the machine loses electrical power, or the operator places the machine in 3rd or 4th gear.

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Front wiper: Three position rocker switch. Press the emblem once (center) to turn the front wiper to low. Press the emblem again to turn the front wiper to high. Press the opposite end all the way to turn off the front wiper.

Front windshield washer: Press and hold the emblem end of the rocker switch to activate the front windshield washer.

Release to stop the front windshield washer.

Loader quick coupler, if equipped: Press the left emblem of the rocker switch to disconnect the coupler.

Press the right emblem to connect (couple) to the attachment.

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3 - CONTROLS/INSTRUMENTS

Auto/manual shift, if equipped: Powershift H-type transmissions only. Press the emblem end of the rocker switch to engage auto shift. Press the opposite end to disengage auto shift.

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5

3 - CONTROLS/INSTRUMENTS

Front console - Right-hand switch panel Front work lights: Press the emblem end of the rocker switch to activate the front work lights. Press the opposite end to turn off the front work lights.

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Hazard flasher lights: Press the emblem end of the rocker switch to activate the hazard (flashing) lights. Press the opposite end to turn off the hazard lights.

Rotating beacon, if equipped: Press the emblem end of the rocker switch to activate the beacon light. Press the opposite end to turn off the beacon light.

NOTE: The two remaining switch place holders are not used at this time.

3-8

3 - CONTROLS/INSTRUMENTS

Steering column Direction control lever The direction control lever is on the left-hand side of the steering column and controls the direction of travel for the machine.

• The center position (N) is neutral. Make sure the direction control lever is in Neutral before you start the engine or before you operate the backhoe.

• The top position (F) is forward. To travel forward, lift the lever and push completely forward.

• The bottom position (R) is reverse. To travel in reverse, lift the lever and pull completely rearward.

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Horn, light, and turn signal control lever The control lever is on the right-hand side of the steering column and activates the horn, driving lamp switch, and the turn signals.

Horn: Push the control lever away from you to activate the horn. Release to deactivate the horn.

Driving lights: Pull the control lever towards you to turn on the driving lights. Push the control lever back (returned to previous position) to turn off the driving lights.

Turn signals: Push the control lever up to signal a left turn. The left turn signal indicator lamp is illuminated. Push the control lever down to signal a right turn. The right turn signal indicator lamp is illuminated. Place the control lever in the center position to turn off (cancel) the turn signal for any direction.

NOTE: The turn signal does not self-cancel after you have completed the turn. You must return the control lever to the center position to turn off the turn signal.

3-9

3 - CONTROLS/INSTRUMENTS

Turn signal display When a turn signal direction is selected from the control lever, the corresponding green lamp in the display illuminates.

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3

1. Illuminates when the left turn signal is activated.

2. Illuminates when the right turn signal is activated.

Steering wheel tilt lever, if equipped Pull the lever up toward the operator to adjust the steering wheel. Release the lever when the desired position is reached. Gently pull and/or push on the steering wheel to confirm the steering wheel is locked into position.

RCPH10TLB164AAF

3-10

4

3 - CONTROLS/INSTRUMENTS

Gear selector NOTICE: Transmission is declutched when the parking brake is engaged.

Manual transmission The transmission shift lever (1) is located to the right of the steering column. Press the clutch cutout button (2) before you shift (change gear). Release the clutch cutout button to engage the clutch after shifting.

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Powershift S-type transmission For machines with the Powershift S-type transmission, the gear selection control is located on the direction control lever on the left-hand side. To select a gear, rotate the hand grip to align the number indicator mark on the control lever. The machine will stay in the gear selected until the operator changes the section. The operator may select gears without stopping the machine.

Powershift H-type transmission For machines with the Powershift H-type transmission, the gear selection control is located on the direction control lever on the left-hand side. To select a gear, rotate the hand grip to align the number indicator mark on the control lever. The operator may select gears without stopping the machine.

Use the auto/manual mode button on the left-hand side of the front console to enable or disable automatic mode.

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3 - CONTROLS/INSTRUMENTS

Kickdown control NOTE: Powershift S-type or Powershift H-type transmissions only.

Kickdown is used to increase digging force. The kickdown control lets the operator temporarily switch from 2nd gear to 1st gear, without changing the gear selection control setting. Press the button at the end on the control lever to shift from 2nd to 1st gear. Press the button again to shift up to 2nd gear.

NOTE: For Powershift H-type transmissions, kickdown control is available in manual or automatic mode.

NOTE: A button for kickdown control is also provided on the loader control lever.

RCPH10TLB351AAF

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4

3 - CONTROLS/INSTRUMENTS

Pedal controls Left service brake pedal: When the service brake pedals are unlocked, as shown, press the left pedal to help turn the machine to the left.

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Right service brake pedal: When the service brake pedals are unlocked, as shown, press the right pedal to help turn the machine to the right.

NOTE: Lock the service brake pedals for uniform braking and maximum stopping ability.

Electronic foot throttle: Push down on the foot throttle to increase the engine speed. Release the foot throttle to decrease the engine speed.

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3 - CONTROLS/INSTRUMENTS

RIGHT-HAND SIDE CONTROLS

Loader functions Bucket control, 4 in 1 bucket only: The bucket control switch opens or closes the bucket. An illustration of the different functions are provided on the decal and explained below.

The bucket control switch can also be adjusted to activate a detent position for specific attachments or working conditions.

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Roll the switch upward to open the bucket (1).

Release the switch to stop.

Roll the switch downward to close the bucket (2). Release the switch to stop.

Clutch cutout: The clutch cutout button lets the engine increase speed and supply the loader with more hydraulic oil for greater loader power and faster control function. When you push the clutch cutout button, the transmission is disengaged from the drive wheels. Release the clutch cutout button to engage the transmission power. The machine can move freely when the clutch cutout button is pushed.

If required, use the service brake to stop the machine.

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3 - CONTROLS/INSTRUMENTS

Transmission kickdown: Powershift S-type or Powershift H-type transmissions only.

Kickdown is used to increase digging force. The kickdown control lets the operator temporarily switch from 2nd gear to 1st gear, without changing the gear selection control setting. Press the kickdown button to shift from 2nd to 1st gear. Press the button again to shift up to 2nd gear.

NOTE: For powershift H-type transmissions, kickdown control is available in manual or automatic mode.

NOTE: A button for kickdown control is also provided on the gear selection/direction control lever on the steering column.

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Differential lock: The differential lock button engages or disengages the differential lock. To engage the differential lock, ensure that neither rear wheel is spinning freely and press and hold the button. Release the button to disengage the differential lock.

Joystick controls The loader control lever works as a joystick to perform lift arm and bucket functions. An illustration of the different functions are provided on the decal and explained below.

Neutral: The joystick is at center (not pushed or pulled in a direction of control). The loader lift arms and the bucket stop moving when the control lever is in the neutral (hold) position. The joystick automatically returns to neutral when you stop pushing the control lever in the direction of another position (such as raise).

The float position is the only control that does not automatically return to the neutral position.

You must manually move the control lever from the float position to the neutral position to stop the float control.

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3 - CONTROLS/INSTRUMENTS

Float: From the neutral position, push the loader control lever all the way forward past the lower position to the float position. When in the float position, the bucket can follow the level of the ground without movement of the control lever.

To stop the float control, push the control lever back to the neutral position.

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Lower: From the neutral position, push the loader control lever forward to move the lift arms down.

Raise: From the neutral position, push the loader control lever back to move the lift arms up.

Rollback: From the neutral position, move the control lever to the left to roll back (curl) the bucket.

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3 - CONTROLS/INSTRUMENTS

Dump: From the neutral position, move the control lever to the right to dump the bucket.

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Return to dig: After the bucket is dumped, use the return to dig feature to place the bucket in position for another dig cycle.

Move the control lever to the rollback position and the float position. The bucket will roll backward until the bottom of the bucket is level and then stops. The loader arms will lower until the bucket reaches the ground or you manually move the control lever to the neutral position.

NOTE: The seat must be locked in the loader operation position to use the return to dig feature.

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Console controls Key switch The key switch has four positions.

• ACC - Turn the key counter-clockwise from the OFF position to ACC, to give power to the accessories.

• OFF - To shut down the engine, turn the key to the OFF position. After the engine has stopped, remove the key.

• ON - Turn the key clockwise to the ON position. There will be a momentary delay as the system powers up.

For example, allow two or three seconds with the key switch at ON before cranking the engine on machines with the advanced instrument cluster.

• START - Turn the key completely clockwise to the START position to actuate the starter motor. After the engine starts, release the key. The key will return automatically to the ON position.

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4WD, front axle When the front drive axle is engaged, operate the machine only in 1st or 2nd gear. Disengage the front drive axle before operating on the hard surface or in 3rd or 4th gear.

Press the emblem end of the rocker switch to engage the front drive axle. The emblem illuminates. Press the opposite end to disengage. The emblem no longer illuminates.

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3 - CONTROLS/INSTRUMENTS

Auto Ride Control (ARC) or ride control WARNING Unexpected machine movement!

Stand clear of the loader arms. With ride control enabled and the key switch in the ON or ACC position, the loader arms can drop slightly due to the hydraulic accumulator.

Failure to comply could result in death or serious injury.

W0177A

WARNING Unexpected movement!

Stand clear of the machine. Activating ride control when the loader arm is applying down force, for example supporting or lifting the front end of the machine off the ground, may cause the machine or load to lower unexpectedly.

Failure to comply could result in death or serious injury.

W1163A

ARC or ride control reduces fore and aft pitching motion during transport and material hauling operations, while allowing increased productivity and operator comfort. When engaged, loader down pressure is limited to the weight of the loader and the attachment. The weight of the attachment is hydraulically cushioned during transport. Ride control also reduces shock loads to the machine.

NOTE: Do not use ride control or ARC when the bucket is used in fine grading operations or when precision placement of a load suspended from the bucket or other attachment is required.

Ride control, if equipped (2WD machines only) To engage ride control, lower the loader attachment (for example, bucket) to or near the ground line and press the emblem end of the rocker switch. The emblem illuminates.

There can be a slight loader arm drop when ride control is engaged. Press the opposite end to disengage. The emblem no longer illuminates.

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3 - CONTROLS/INSTRUMENTS

Auto Ride Control (ARC), if equipped (4WD machines only) The machine is equipped with a 3-position ride control switch (ON, AUTO, and OFF).

Most commonly, the operator will choose to leave this switch in the AUTO mode (center) position. The emblem will illuminate green indicating ride control is functioning anytime the machine is traveling within the default speed threshold of 7.9 - 9.5 km/h (4.9 5.9 mph). Turn ride control OFF, push the bottom of the function switch. Turn ride control ON, push the top of the switch the emblem illuminates green.

NOTE: ARC speed settings can be adjusted to suit the operator’s preference. If adjustments are required refer to the “ARC speed threshold” setting procedure within the 3-31 section later in this chapter.

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Parking brake The parking brake is a Spring Applied Hydraulic Released (SAHR) brake. The parking brake should be applied if the engine is stopped. The parking brake is always engaged on startup. At start up, cycle the switch from the park emblem to the O emblem. Cycle the switch, regardless of the position the switch was in at startup.

Press the top emblem of the rocker switch to set the parking brake.

Press the bottom emblem to release the parking brake.

NOTICE: Transmission is declutched when the parking brake is engaged.

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3 - CONTROLS/INSTRUMENTS

Heating, ventilation or air-conditioning control Inside temperature control Air conditioning, if equipped: Turn the knob clockwise to increase air conditioning flow to decrease the temperature in the cab. Turn completely clockwise for the coldest setting. Turn completely counter-clockwise to stop the flow.

NOTE: During some conditions, it is possible to have ice on the air conditioning core. Ice can be caused by operating at the maximum cold setting of the air conditioning control with the blower speed at low. It is best to operate air conditioning at the center range of the temperature control with the blower speed at medium or high. If ice does block the core, you will feel a reduction of air flow in the cab. Close the recirculation grille, turn the temperature control to off and run the blower at high speed. Another cause of ice can be a restricted air filter in the cab.

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Blower: Turn the knob clockwise to increase the air flow in the cab. Turn completely counter-clockwise to stop the flow.

Heater: Turn the knob clockwise to increase heater flow to increase the temperature in the cab.

Turn counter-clockwise to decrease flow.

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3 - CONTROLS/INSTRUMENTS

Air circulation control The air louvers in this cab are adjustable and can be completely closed. Move the two bars in each louver to the center to stop air flow. Move each bar outward to start enable flow.

Defrost: There are two louvers in the front of the cab and two in the rear of the cab. To get maximum air flow, close the recirculation grille in the center of the cab and the two main louvers by the center posts.

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Main: The two louvers by the B-posts are used to direct the flow of air for heating and cooling.

Recirculation grille: The grille between the main louvers is used for recirculation of the cab air. To get maximum pressure in the cab, close the recirculation grille. To get maximum heat in the winter and maximum cooling in the summer, open the recirculation grille.

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Lower vents: These vents are used to direct the flow of air for heating and cooling. To get maximum air flow from the lower vents, close the overhead louvers and the recirculation grille.

• Front of the cab, center

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• Rear of cab, side console

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3 - CONTROLS/INSTRUMENTS

Side windows The front and rear side windows can be opened for operator comfort.

Release latch: Push the tab to release the window (shown closed).

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Hold open rod: Secures the window in the partial open position, as shown. Place the hold open rod in the stored position when not in use.

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Hold together latches: To secure a side window in the fully open position: 1. Release the window lock latch and fully open the window.

2. Push the hold together latch (1) of one window into the receiving end of the hold together latch (2) on the adjacent window.

3. Ensure the windows are securely latched together.

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4. Push the hold together latch to release the windows.

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Rear windows WARNING Unexpected machine movement!

Turn off the backhoe control system before adjusting the windows.

Failure to comply could result in death or serious injury.

W0181A

The rear windows in the cab have four positions: • All closed - Top window up and bottom window halfway up.

• Top window up and bottom window full down.

• Top window halfway down and bottom window full down.

• Both windows full down.

Use the window handles to raise or lower the rear windows. A handle is at each side of the window. Press down on the handles and move the window up or down as needed. Ensure the window locks into place.

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3 - CONTROLS/INSTRUMENTS

Advanced instrument cluster (AIC) The vehicle controller, engine controller, and electronic transmission controller, if equipped, on the machine monitors machine functions and controls. The control modules also activate warning lamps and audible alarms and display information on the AIC display.

NOTICE: Before starting the machine, turn the key switch to the ON position and wait two seconds before turning the key switch to the START position. The two second delay is required as it allows the engine controller time to power up before engine cranking is allowed.

Indicator/warning/danger lamps Machine fault: Warning lamp. Illuminates when a machine fault (vehicle, engine, or electronic transmission controller) has been detected. A one second audible alarm will sound per key cycle.

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Driving lights: Indicator lamp. Illuminates when the driving lamp switch is in the ON position.

Low engine oil pressure: Warning lamp. Illuminates when, with the engine running, there is no or low oil pressure in the engine. Do not run the engine when this lamp illuminates. A continuous audible alarm will sound when this condition exists.

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Stop engine: NOTICE: Always stop the machine and shut down the engine whenever this lamp illuminates.

Danger lamp. Illuminates with a continuous audible alarm when a critical condition is detected by the vehicle controller, engine controller, or electronic transmission controller, if equipped.

Examples of critical conditions: • engine coolant temperature is too high.

• engine oil pressure is too low or too high.

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• transmission oil pressure is too low.

• transmission oil temperature is too high.

• DPF ash level reached a critical level (engine de-rate will occur). A forced regeneration is required.

• unauthorized software upgrades (engine de-rate will occur) Alternator: Warning lamp. Illuminates when, with the engine running, the alternator is not charging the battery.

Parking brake: Indicator lamp. Illuminates when the parking brake is set.

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Air filter restriction: Warning lamp. Illuminates and a one second audible alarm sounds when, with the engine running, the air filter element is restricted and requires service. Clean or replace the primary filter and/or replace the secondary filter when this lamp illuminates.

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Hydraulic filter: Warning lamp. Illuminates when, with the engine running, the hydraulic filter is restricted and requires service.

Air conditioning system pressure: Indicator lamp. Illuminates when the air conditioner has stopped due to refrigerant pressures that are too high.

Engine pre-heat: Indicator lamp. Illuminates when, with the key switch in the ON position, the incoming engine air needs to be pre-heated due to cold temperatures. Wait until the lamp goes off before turning the key switch to the START position.

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3 - CONTROLS/INSTRUMENTS

Low fuel level: Warning lamp. Illuminates and a one second audible alarm sounds when the fuel level is low.

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Gauges and meters Engine coolant temperature: Indicates the coolant temperature of the engine. The temperature of the coolant is normal when the gauge needle is in the green area of the gauge. When the gauge needle goes to the end of the red area (last tick mark), a continuous audible alarm will sound. Stop the engine and check the level of the coolant in the coolant reservoir, check for debris on the radiator/oil cooler, and/or check for a thermostat that does not operate correctly.

Oil temperature, torque converter: Indicates the oil temperature of the torque converter. The temperature of the oil is normal when the gauge needle is in the green area of the gauge. When the gauge needle goes to the end of the red area (last tick mark), a continuous audible alarm will sound.

When the gauge needle goes into the red area, move the direction control lever to the neutral position and run the engine at full throttle. If this procedure does not reduce the temperature of the oil, check the oil level and check for obstruction in the radiator and oil cooler.

Tachometer: Shows the engine speed in Revolutions Per Minute (RPM). Each tick mark on the gauge is equal to 100 RPM. It is recommended that the engine be run in the green area of the gauge.

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Voltmeter: Indicates the condition of the electrical system.

The electrical system voltage is normal when the gauge needle is in the green area of the gauge ( 11 - 15.3 V) when the key switch is in the ON position. When the gauge needle is in the lower red area, the charge of the battery is too low or the alternator is not charging enough. Damage to the battery can result if this condition continues.

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Fuel level: Indicates the level of fuel in the machine.

When the fuel level is low, the low fuel level warning light also illuminates.

Menu screen display Display screen In addition to the indicator/warning lamps, the Advanced Instrument Cluster (AIC) displays information on the display screen. The menu screens can also be used to program machine functionality and perform diagnostics and troubleshooting.

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3 - CONTROLS/INSTRUMENTS

Use the two rocker switches on the side console to move through the menu screens.

• Escape (1) - Return to the previous top menu or escape back to the main screen.

• Enter (2) - Select specific display screens or store screen-defined configuration settings to memory.

• Up arrow (3) - Move backward through the menu screens.

• Down arrow (4) - Move forward through the menu screens.

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Main (engine hour): On start up, shows the main screen graphic along with the machine hours.

FNR sensitivity: Increase or decrease the sensitivity setting for shifting between Forward/Neutral/Reverse, 1 is least aggressive and 3 is most aggressive.

NOTE: Machines with Powershift S-type or Powershift H-type transmissions only. The factory default setting is 2.

Display dimmer/brightness: Increase or decease the screen brightness. Four bars are maximum screen brightness.

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Service interval: Select the service interval, when reached, displays on the screen at key up.

• Heavy service hours: 500 to 1000 hours at 100 hour increments.

• Light service hours: 50 to 500 at 50 hour increments.

NOTE: The screen displays '---' if no service interval is specified.

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Stored fault code: Access the stored fault code information to view reported error codes, the number of occurrences, and time of last occurrence.

Engine speed: Access the Idle Increment screen to adjust the cold start idle and maximum throttle values for special operating conditions.

Machine hardware: Displays machine hardware information.

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Machine software: Displays machine software information.

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Brake enabled idle: Enable or disable the brake enabled idle for hand throttle feature (shown on). The selection resets to the default setting of “Enable the brake enabled idle for hand throttle” when the key switch is placed in the OFF position.

Throttle sensitivity: Select the sensitivity level for the electronic hand throttle, 1 is least aggressive and 3 is most aggressive. Operators may change the electronic throttle sensitivity for working conditions or personal preference.

DPF Regeneration inhibit: Allow or disallow the DPF auto regeneration process. The selection resets to the default setting of “Allow DPF regeneration” when the key switch is placed in the OFF position.

NOTE: The operator may choose to delay the auto regeneration process, refer to the regeneration inhibit procedure on page 6-8. However, continuing to delay the auto regeneration process will eventually result in a forced regeneration.

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Oil life reset: The Engine Control Unit (ECU) tracks engine oil life. The operator is notified that an oil change is required. The operator may reset the notification after the oil change has occurred, refer to the procedure on page 6-10.

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ARC speed threshold; if equipped: Three factory preset speed thresholds available. Speeds are approximate depending on tire size, model, and transmission type: • Setting 1 — Ride control activates when the machine is moving faster than 9.2 km/h (5.7 mph) and deactivates when the machine is travelling slower than 7.6 km/h (4.7 mph).

• Setting 2 — Ride control activates when the machine is moving faster than 9.5 km/h (5.9 mph) and deactivates when the machine is travelling slower than 7.9 km/h (4.9 mph).

• Setting 3 — Ride control activates when the machine is moving faster than 9.9 km/h (6.2 mph) and deactivates when the machine is travelling slower than 8.4 km/h (5.2 mph).

Change the speed threshold setting refer to page 6-11 for details.

NOTE: Speed threshold selection does not affect ARC or Ride control when ON is selected.

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REARWARD CONTROLS

Console controls The rearward console is next to the instrument cluster on the right-hand side of the machine.

NOTE: When using the rearward console, the seat will be turned around so that the operator faces the backhoe and the controls will be by the operator's left-hand.

Hand throttle NOTICE: Only use the hand throttle to control engine speed for backhoe operations.

Turn the dial clockwise to increase engine speed. Turn counter-clockwise to decrease engine speed. When the foot throttle is used and released, the engine will default to the speed at which the hand throttle control is set.

NOTE: The hand throttle is disallowed (uncaptured) whenever the seat is turned. If the brake enabled idle feature is active, the hand throttle is also disallowed when either brake pedal is pressed. In both cases, return the hand throttle dial to the idle position to restore (recapture) the hand throttle.

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Switch/button operations Rear and side work lights: Three position rocker switch. Press the emblem end once (center) to activate the rear work lights only. Press the emblem end again to activate the side work lights (rear work lights remain on). Press the opposite end all the way to turn off the rear and side work lights.

Rear wiper: Three position rocker switch. Press the emblem end once (center) to turn the rear wiper to low. Press the emblem end a second time to turn the rear wiper to high. Press the opposite end all the way to turn off the rear wiper.

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Rear window washer: Press and hold the emblem end of the rocker switch to activate the rear window washer.

Release to stop the rear window washer.

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PowerLift, if equipped: NOTE: Not available for 580N machines.

The rocker switch is momentary and springs back to center when released. Press the emblem end of the rocker switch to activate power lift. The power lift image appears in the AIC display screen. Press the emblem end again to turn off power lift.

If power lift will not engage, a slash appears through the image in the display screen and an audible alarm sounds. Ensure that the engine is warm, the direction control lever is in neutral, and the operator's seat is locked in the backhoe operation position. If it still does not engage, troubleshoot the electronic throttle system.

Horn: Push and hold the button to activate the horn. Release to deactivate the horn.

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Auxiliary hydraulics control, if equipped: Machines with dual auxiliary hydraulics only. The auxiliary hydraulic switch enables power for the selected hydraulic flow only. For example, if the switch is enabled for bi-directional control, the uni-directional controls (such as the foot pedal) are disabled. Once the switch is enabled, use the auxiliary hydraulic control for the attachment as normal.

Press the top emblem to enable bi-directional auxiliary hydraulics. Use the auxiliary hydraulic control (lever or buttons) for the attachment as normal.

Press the bottom emblem of the rocker switch to enable uni-directional auxiliary hydraulics.

Use the auxiliary hydraulic control (pedal or button) for the attachment as normal.

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Backhoe quick coupler, if equipped: Press the top emblem of both rocker switches to disengage or retract the backhoe quick coupler pins.

Press the bottom emblem of both rocker switches to engage or extend the backhoe quick coupler pins.

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3 - CONTROLS/INSTRUMENTS

Backhoe controls - Mechanical Backhoe controls with foot swing

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1. Left swing 2. Stabilizers, left and right 3. Bucket

4. Dipper 5. Boom 6. Right swing

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3 - CONTROLS/INSTRUMENTS

Backhoe controls with foot swing and Extendahoe

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2.

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Left swing Stabilizers Bucket Dipper

5. Boom 6. Right swing 7. Extendahoe

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Backhoe controls with hand swing

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1. Boom and swing 2. Left stabilizer

3. Right stabilizer 4. Bucket and dipper, right

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3 - CONTROLS/INSTRUMENTS

Backhoe controls with hand swing and Extendahoe

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1. Boom and swing 2. Left stabilizer 3. Right stabilizer

4. Bucket and dipper 5. Extendahoe dipper

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Auxiliary hydraulic controls Control pedal, uni-directional control

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Control lever, bi-directional control

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Backhoe controls - Pilot WARNING Unexpected machine movement!

Pilot controls have two different backhoe controls patterns; before operating the machine, check which control function is active.

Failure to comply could result in death or serious injury.

W0185A

Left control tower Backhoe control lever: • Control pattern #1 - Controls the boom and swing functions.

• Control pattern #2 - Controls the dipper and swing functions.

NOTE: The control pattern switch illuminates when pattern #2 is enabled. The control pattern switch is located on the right control tower.

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Uni-directional auxiliary hydraulics: On/off button.

Bi-directional auxiliary hydraulics: Proportional control buttons.

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Horn: Push and hold the button to activate the horn. Release to deactivate the horn.

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Wrist rest: Turn the knob counter-clockwise and reposition the left wrist rest. Turn clockwise to tighten in position.

Tower tip: Located on the backhoe side of the tower. Turn the knob counter-clockwise and tip the upper part of the left tower.

Turn clockwise to lock in position.

Stabilizers: Push the switch forward to lower the stabilizer. Pull rearward to raise the stabilizer.

Stabilizer auto up function: Pull the switch all the way back, momentarily past the detent position. Release the switch and the stabilizer automatically raises to the full up (transport) position. To cancel auto up, push the switch up or down.

NOTICE: Lower both the right and the left stabilizers at the same time.

1. Left stabilizer control 2. Right stabilizer control

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3 - CONTROLS/INSTRUMENTS

Right control tower Backhoe control lever: • Backhoe control pattern #1 - Controls the dipper and bucket functions.

• Excavator control pattern #2 - Controls the boom and bucket functions.

NOTE: The control pattern switch illuminates when excavator control pattern #2 is enabled. The control patterns switch is located on the right control tower.

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Extendahoe controls, if equipped: • Extend - Push and hold the button to extend the dipper.

Release to stop.

• Retract - Push and hold the button to retract the dipper.

Release to stop.

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NOTE: The Extendahoe control buttons are proportional.

Push the button harder to increase the speed of extend or retract.

Engine idle: Push to the button to reduce engine speed to idle. Push again to restore engine speed.

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Tower adjustment handles: The left and the right towers can be moved forward or rearward for operator comfort. Squeeze the handles together and adjust as necessary. Release the handles to secure the towers in the desired position.

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Wrist rest: Turn the knob counter-clockwise and reposition the right wrist rest. Turn clockwise to tighten in position.

Tower tip: Located on the backhoe side of the tower. Turn the knob counter-clockwise and tip the upper part of the right tower.

Turn clockwise to lock the tower tip in position.

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Backhoe pilot enable switch: Locate the backhoe pilot enable switch on the right-hand pilot control tower. The switch is used to enable or disable the backhoe controls, including the swing, boom, dipper, bucket, and stabilizers. the Backhoe pilot enable switch has three positions: • Press the non-emblem end to disable all backhoe hydraulic controls including the stabilizers.

• Place the switch in the center (neutral) position to enable only the stabilizer controls.

• Press the emblem end of the rocker switch to enable all backhoe controls including stabilizers. The emblem will illuminate and the switch will return to the center position. All backhoe hydraulics are now activated.

NOTE: When turning the pilot control switch to the ON position, wait approximately half a second before activating the stabilizers, Extendahoe (if equipped), or bi-directional auxiliary hydraulics (if equipped). If an operator attempts to operate the functions before the delay passes, the functions will not operate. Cycle the power switch and wait for the delay to pass.

NOTE: Once enabled, all pilot controls stay active until the switch is placed in the OFF position or the key switch is placed in the OFF position. Any time the key switch is turned OFF, the backhoe hydraulics will be disabled and the stabilizers will either be ON or OFF, depending on the switch position. When the key switch is turned ON again, the operator must push the emblem to enable all the backhoe hydraulics.

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3 - CONTROLS/INSTRUMENTS

Backhoe control pattern switch: Select between Backhoe or Excavator control patterns.

To change the switch position, push the orange locking tab towards the center of the switch to release the lock.

Once the selection is made move the tab into a the locked position.

NOTE: To prevent accidental switching of the patterns, use two hands to change the switch position.

For information on the functions controlled by the two patterns, refer to the decal on the tower and/or the examples that follow.

RCPH10TLB077AAF

16

RCPH10TLB006BAF

18

RCPH10TLB157AAF

20

Backhoe control pattern #1

RCPH10TLB125AAF

1. Boom and swing

17

2. Dipper and bucket

Excavator control pattern #2

RCPH10TLB125AAF

1. Dipper and swing

19

2. Boom and bucket

3-49

3 - CONTROLS/INSTRUMENTS

OVERHEAD CONTROLS

Dome light The dome light switch has three positions: • Auto On - Dome light illuminates only when the door is opened. The light turns off when the door is closed.

• Off - Dome light remains off.

• On - Dome light illuminates continuously.

RCPH10TLB350AAF

3-50

1

4 - OPERATING INSTRUCTIONS

4 - OPERATING INSTRUCTIONS###_4_### COMMISSIONING THE UNIT

Run in period of a new machine During the first 20 hours of operation (new machine or after an engine rebuild), make sure you: • Operate the machine with normal loads for the first 8 hours.

• Do not work the engine hard at stall speeds (wheels slowly turning or stopped and the engine running at full throttle).

• Keep the engine at normal operating temperature.

• Do not run the engine at idle speeds for long periods of time.

• Operating the machine at low idle for prolonged periods, increases the frequency of the regeneration process and shortens the life of the diesel particulate filter.

Engine speed It is recommended that you run the engine at full throttle when operating conditions permit and when safe.

NOTICE: Do not run the engine at idle speed for long periods. This can cause a low operating temperature. Low operating temperature can cause acids and deposits in the engine oil.

NOTICE: Operating the machine at low idle for prolonged periods, increases the frequency of the regeneration process and shortens the life of the diesel particulate filter.

4-1

4 - OPERATING INSTRUCTIONS

STARTING THE UNIT

Before starting the engine WARNING Inhalation/asphyxiation hazard!

Make sure there is proper ventilation before starting the engine.

Failure to comply could result in death or serious injury.

W0091A

WARNING Hazard to bystanders!

Make sure the area surrounding the machine is clear of all persons before starting the engine.

Failure to comply could result in death or serious injury.

W0090A

WARNING Unexpected machine movement!

Before starting the engine, be sure all controls are in neutral or disengaged. This prevents the accidental start up of power-driven equipment.

Failure to comply could result in death or serious injury.

W0169A

Starting for the first time Before you start the engine for the first time: • Make sure the machine is properly lubricated and greased. Refer to the maintenance section of this manual.

• Check the engine oil level, engine coolant level, and transmission oil. Refer to the maintenance section of this manual.

• Check that the machine fuel tank is filled with clean fuel that meets the specifications provided in this manual.

• Remove any water or sediment from the water separator.

• Check the tire air pressure and the wheel bolt torque.

At the start of each day • Adjust the position of the seat so that all controls may be moved through their entire range of motion.

• Fasten the seat belt.

• In the loader operation position, confirm that you are able to push the brake pedals all the way to the end of pedal action, while sitting with the seat belt fastened.

• In the backhoe operation position, confirm that you are able to reach all backhoe control levers and switches and the throttle control. Confirm you can move all necessary controls through their entire range of motion.

4-2

4 - OPERATING INSTRUCTIONS

Normal engine starting 1. Make sure the seat is facing forward (in the loader operation position).

2. Adjust the seat and fasten the seat belt.

3. Make sure the parking brake is applied, the direction control lever is in neutral, and the engine hand throttle is in the low idle position.

4. Turn the key switch to the ON position and wait two to three seconds for the instrument cluster to self-check and power up.

5. Wait for the engine pre-heat lamp to turn off.

6. Push the foot throttle 1/4 down and turn the key switch to the START position to actuate the starter motor.

7. If the engine starts and stops, do not actuate the starter motor again until the starter motor stops turning.

NOTE: Do not operate the starter motor more than 30 seconds at one time. Let the starter motor cool for two minutes before you actuate the starter motor again.

8. After the engine starts: A. Check the instrument cluster to make sure the gauge indications are correct.

B. Run the engine at 1000 RPM until the coolant temperature is warm.

4-3

4 - OPERATING INSTRUCTIONS

Cold temperature operation Cold weather conditions cause special problems. During these conditions, your machine will require special attention to prevent serious damage. Cold weather maintenance will extend the service life of your machine.

To start and operate your machine during cold ambient temperatures, observe the following recommendation/instructions.

Battery and electrical components: • Ensure the batteries are at full charge.

• If you add water to the batteries, charge the batteries or run the engine for approximately two hours to prevent battery freezing in ambient temperatures below 0 °C (32 °F).

• Inspect the battery cables and terminals. Clean and coat each terminal with a corrosion prevention product.

Engine: • Use engine oil with the correct viscosity for the ambient temperature range.

• Allow longer warm up periods to bring the machine and components up to operating temperature.

•

WARNING Explosion hazard!

DO NOT use ether starting fluid. Explosion, death, serious personal injury, or serious engine damage could occur.

Failure to comply could result in death or serious injury.

W0148B

Pre-heat system, engine glow plugs are standard. Turn the key switch to the ON position, the engine pre-heat lamp illuminates as the heater conditions indrawn air. Wait for the lamp to stop illuminating before starting the engine.

If the engine fails to start after two attempts, allow the battery to recover for 4 to 5 minutes before repeating the procedure.

•

WARNING Electrical shock hazard!

NEVER use an ungrounded or inadequate extension cord. Always use a functional (three-wire), grounded extension cord rated for the appropriate voltage and current (15 A), with circuit protection of either a standard circuit breaker or a Ground Fault Circuit Interrupter (GFCI).

Failure to comply could result in death or serious injury.

W0400A

If equipped, plug the engine block heater into 110 V outlet for up to four hours before starting the engine. Unplug the block heater before continuing with the cold weather start procedure.

Fuel system: • Check with your dealer for the correct cold weather fuel.

• Check for water in the fuel system. Inspect the water separator every 50 hours of operation or when the water in fuel warning

message appears. If water is found, check the fuel tank.

• Fill the fuel tank after each operating day to prevent condensation in the fuel tank and water entering the fuel system.

Cooling system • Use a mixture of 50 % ethylene glycol and 50 % water. This mixture protects the engine cooling system to -34 °C (-29 °F).

Machine start up in cold weather Machines at temperatures of -15 °C (5 °F) or lower: • Do not wait longer than 30 seconds after the engine pre-heat lamp has stopped illuminating before cranking the engine. If the delay is longer, the start up cycle is aborted and the process must be restarted.

4-4

4 - OPERATING INSTRUCTIONS

Warm up the hydraulic system When the temperature is below 4 °C (40 °F) and the engine has been warmed up: 1. Leave the boom in the transport position with the swing lock pin installed.

2. If the machine is equipped with pilot controls, ensure the backhoe and stabilizer control switch is enabled for all backhoe controls.

3. Raise the engine throttle between 1600 - 1800 RPM. 4. Place and hold the boom control in the down position.

5. While holding the boom control to the end of the levers, stroke cycle the backhoe bucket in and out.

NOTE: Watch the filter restriction indicator lamp. If the oil is too cold the lamp will illuminate while the operator cycles the functions.

6. Cycle the functions for approximately 30 seconds.

7. Release the controls and leave the machine throttle set for approximately 15 seconds.

8. Repeat steps 5 and 6 until the filter restriction indicator lamp remains off while cycling functions.

NOTE: Immediately after the warm up procedure, the machine may operate a bit slower than normal, but will quickly warm to normal operating speeds.

4-5

4 - OPERATING INSTRUCTIONS

Hot temperature operation Hot weather conditions cause special problems. During these conditions, your machine will require special attention to prevent serious damage. Hot weather maintenance will extend the service life of your machine.

Use the correct solution of ethylene glycol and water in the cooling system.

To prevent damage to the machine: 1. Keep the coolant at the correct level in the coolant reservoir and in the radiator.

2. See your dealer and have the deaeration cap tested before hot weather starts. Replace the cap as required.

3. Clean all dirt and debris from the radiator, coolers, and engine area.

4. Check the condition of the fan drive belt.

5. Use lubricants of the correct viscosity.

4-6

4 - OPERATING INSTRUCTIONS

Booster battery procedure WARNING Explosion hazard!

If battery electrolyte is frozen, attempting to charge the battery or jump-start the engine can cause the battery to explode. Always keep batteries at full charge to prevent frozen battery electrolyte. Never charge a frozen battery.

Failure to comply could result in death or serious injury.

W0203A

WARNING Explosive gas!

Batteries emit explosive hydrogen gas and other fumes while charging. Ventilate the charging area.

Keep the battery away from sparks, open flames, and other ignition sources. Never charge a frozen battery.

Failure to comply could result in death or serious injury.

W0005A

WARNING Battery acid causes burns. Batteries contain sulfuric acid.

Avoid contact with skin, eyes or clothing. Antidote (external): Flush with water. Antidote (eyes): flush with water for 15 minutes and seek medical attention immediately. Antidote (internal): Drink large quantities of water or milk. Do not induce vomiting. Seek medical attention immediately.

Failure to comply could result in death or serious injury.

W0111A

Two persons are required for this procedure. Make sure the person making the connection is wearing hand and face protection.

Booster battery procedure 1. Sit in the operator's seat and have the other person make the connections. Make sure the booster batteries are 12 volt.

2. If using another machine for power, make sure the two machines do not touch.

3. Connect the positive (+) jumper cable to the positive (+) terminal as shown.

4. Connect the negative (-) jumper cable to the frame, as far away as possible from the positive (+) cable.

5. Start the engine and have the other person disconnect the negative (-) jumper cable first and the positive (+) jumper cable last.

RCPH11TLB015BAD

4-7

1

4 - OPERATING INSTRUCTIONS

Booster battery procedure with optional jump post 1. Sit in the operator's seat and have the other person make the connections. Make sure the booster batteries are 12 volt.

2. If using another machine for power, make sure the two machines do not touch.

3. Remove the red rubber boot from the terminal post.

4. Connect the positive (+) jumper cable to the positive (+) terminal as shown.

5. Connect the negative (-) jumper cable to the frame, as far away as possible from the positive (+) cable.

6. Start the engine and have the other person disconnect the negative (-) jumper cable first and the positive (+) jumper cable last.

4-8

RCPH11TLB002BAD

2

4 - OPERATING INSTRUCTIONS

STOPPING THE UNIT

Shutting down the engine 1. Before you leave the machine, make sure the machine is parked on a level surface. The machine must be on level ground before you do scheduled maintenance.

2. Lower the loader bucket to the ground.

3. Apply the parking brake and place the direction control lever in the Neutral position.

4. Run the engine at idle speed for two minutes (or more if the engine has been working at full load) to cool the engine parts evenly.

NOTICE: Shutting down the engine when at a higher RPM than idle will damage the turbocharger.

5. Move the backhoe into the transport position or lower the backhoe bucket to the ground. Move the hand throttle to the Idle position and stop the engine.

6. Turn the key switch to the OFF position to shut down the engine. Remove the key.

Parking on a hill WARNING Unexpected machine movement!

The parking brake will not prevent this machine from moving if one wheel is raised above the ground.

Before raising one wheel above the ground, always block the front and rear of the other three wheels.

Failure to comply could result in death or serious injury.

W0193A

NOTE: If you must temporarily park the machine on a hillside, put the front of the machine toward the bottom of the hill. Make sure the machine is behind an object that will not move.

4-9

4 - OPERATING INSTRUCTIONS

MOVING THE UNIT

Before operating the machine WARNING Equipment failure could cause accident or injury!

Before operating the machine, check for correct operation of steering, brakes, hydraulic controls, instruments, and safety equipment. Make sure the transmission control lever is in the neutral position.

Make all adjustments before operating the machine.

Failure to comply could result in death or serious injury.

W0204A

Check the instrument panel Turn the key switch to the on position and verify that warning/indicator lights illuminate and turn off as designed.

Test the parking and service brakes NOTE: Review the procedures in their entirety before proceeding. Ensure you allow surplus room for machine travel.

1. To test the parking brake: A.

Ensure the operator's seat is in the loader operation position and fasten the seat belt.

B.

Engage the parking brake.

C.

Disengage four wheel drive, if equipped.

D.

Place the direction control lever in neutral and the transmission in 2nd gear.

E.

Start up the engine.

F.

Ensure the loader bucket, backhoe bucket, and stabilizers are raised in preparation of forward travel.

G.

Press and hold the service brakes and release the parking brake.

H.

Place the direction control lever in forward.

I.

Release the service brakes.

J.

Increase the engine speed to full throttle.

K.

Travel forward approximately 8 m (26 ft).

L.

Engage the parking brake. The machine should to come to a stop within 2 m (6.5 ft) of engaging the parking brake and the transmission should declutch. Contact your dealer for service as needed.

2. To test the service brakes: A.

Move the brake pedal lock to the right to hold both pedals together.

B.

Ensure the operator's seat is in the loader operation position and fasten the seat belt.

C.

Engage the parking brake.

D.

Disengage four wheel drive, if equipped.

E.

Place the direction control lever in neutral and the transmission in 2nd gear.

F.

Start up the engine.

G.

Ensure the loader bucket, backhoe bucket, and stabilizers are raised in preparation of forward travel.

H.

Press and hold the service brakes and release the parking brake.

I.

Place the direction control lever in forward.

J.

Release the service brakes.

K.

Increase the engine speed to full throttle.

L.

When the machine is moving at full speed in 2nd gear, push the brake pedals and stop the machine. The machine must stop smoothly and the brake pedal effort must feel firm. Contact your dealer for service as needed.

4-10

4 - OPERATING INSTRUCTIONS

Uniform braking WARNING Loss of control hazard!

Uneven brake force exists on left-hand and right-hand brakes. To ensure uniform brake application and maximum stopping ability, always lock the service brake pedals together when operating the machine in 3rd or 4th gear or before road travel.

Failure to comply could result in death or serious injury.

W0146A

The lock lever locks the two service brakes for uniform braking.

• To engage, move the lock lever up and slide the locking pin all the way to the right into the lock engaged position, as shown.

• To disengage, move the lock lever up and slide the locking pin all the way to the left.

RCPH10TLB148AAF

4-11

1

4 - OPERATING INSTRUCTIONS

Transmission gears NOTICE: Transmission is declutched when the parking brake is engaged.

The transmission is synchronized in all gears. You may shift to any gear without stopping the machine.

When shifting gears, always make sure the engine speed remains in the normal (green) area of the tachometer.

Manual transmission Push the clutch cutout button on the shift lever before you shift gears.

RCPH10TLB111AAF

1

RCPH10TLB352AAF

2

Powershift S-type transmission To select a gear, rotate the hand grip to align the number indicator mark on the control lever.

Number on gear selection control 1 2 3 4

Transmission gear 1st gear, forward or reverse 2nd gear, forward or reverse 3rd gear, forward or reverse 4th gear, forward

4-12

4 - OPERATING INSTRUCTIONS

Powershift H-type transmission To select a gear, rotate the hand grip to align the number indicator mark on the control lever.

Use the Auto/manual mode button on the left-hand side of the front console to enable or disable automatic mode.

RCPH10TLB353AAF

In manual mode, the machine will stay in the gear selected until the operator changes the section.

Number on gear selection control 1 2 3 4

Manual mode Transmission gear 1st gear, forward or reverse 2nd gear, forward or reverse 3rd gear, forward or reverse 4th gear, forward

In automatic mode, the machine will reach the maximum gear selected by the gear selection control.

Number on gear selection control 1 2 3 4

Automatic mode Transmission gear 1st gear only, no automatic shifting 2nd gear only, no automatic shifting Automatic shifting between 2nd and 3rd gear Automatic shifting between 2nd, 3rd and 4th gear

NOTE: When operating in automatic mode, some incline and load conditions may cause the transmission to constantly shift. For example shifting from 4th to 3rd and back to 4th or shift from 3rd to 2nd and back to 3rd. If this shifting occurs, downshift until the transmission discontinues shifting between gears.

NOTE: The Powershift H-type transmission will automatically engage four wheel drive to assist in braking if the machine is in two wheel drive mode and in 3rd or 4th gear when the service brake is pressed.

4-13

3

4 - OPERATING INSTRUCTIONS

Machine direction The transmission direction control lever must be in the neutral (center) position before you can start the engine.

• To travel forward, lift up the direction control lever and push completely forward.

• To travel in reverse, lift up the direction control lever and pull completely rearward.

NOTE: For smooth operation, reduce the engine speed before you change directions.

Traveling on a hill WARNING Driving hazard!

Hillside operations can be dangerous. Rain, snow, ice, loose gravel, or soft ground, etc. can change the ground conditions. You must make a judgment if it is safe to operate your machine on any hillside or ramp.

Failure to comply could result in death or serious injury.

W0144A

Before you operate the machine on a hill: • Always put the transmission in a lower gear and test the service brakes.

• DO NOT let the machine move down the hill with the transmission in neutral.

• DO NOT let the engine speed increase greater than 2500 RPM. • Use caution if you must use the clutch cutout when you are digging with the loader on a hill.

Differential lock system The differential lock gives equal power to both rear wheels and is used in conditions where traction is poor.

NOTE: The differential lock will release automatically when the load on the axle is removed.

NOTICE: You can cause damage to the rear axle if you try to engage the differential lock when the machine is turning or if one rear wheel is rotating faster than the other rear wheel.

If operating through a soft or muddy area: 1. Make sure that the machine is moving in a straight direction and that one of the rear wheels is not rotating faster than the other rear wheel.

2. Push and hold the differential lock button.

3. After you have moved through the area, release the button.

If the machine is stuck: 1. Make sure the rear wheels are not moving.

2. Push and hold the differential lock button.

3. Release the button once traction has been regained.

4-14

RCPH10TLB337AAF

1

4 - OPERATING INSTRUCTIONS

Ride control (2WD machines only) When ride control is activated, the loader down pressure is limited to the weight of the loader and the attachment (bucket). The weight of the loader attachment is hydraulically cushioned during transport.

NOTE: Do not use ride control when the bucket is used in fine grading operations or when precision placement of a load suspended from the bucket or other attachment is required.

Enable/disable WARNING Unexpected machine movement!

Stand clear of the loader arms. With ride control enabled and the key switch in the ON or ACC position, the loader arms can drop slightly due to the hydraulic accumulator.

Failure to comply could result in death or serious injury.

W0177A

WARNING Unexpected movement!

Stand clear of the machine. Activating ride control when the loader arm is applying down force, for example supporting or lifting the front end of the machine off the ground, may cause the machine or load to lower unexpectedly.

Failure to comply could result in death or serious injury.

W1163A

Before activating ride control perform the following actions: • Face operator seat in the forward driving position.

• Place the hand throttle control at low idle.

• Only use the foot throttle.

• Down force is not being applied with the loader.

1. Lower the loader bucket to or near the ground line.

2. Press the emblem end of the rocker switch to enable ride control. The emblem illuminates.

3. To disable, press the opposite end of the rocker switch.

The emblem no longer illuminates.

RCPH10TLB078AAF

4-15

1

4 - OPERATING INSTRUCTIONS

Auto Ride Control (ARC) When ARC is activated, the loader down pressure is limited to the weight of the loader and the attachment (bucket).

The weight of the loader attachment is hydraulically cushioned during transport.

NOTE: Ride control should not be used for fine grading with the loader bucket, during backhoe operation or when precise placement of the loader is required.

NOTE: ARC speed settings can be adjusted to suit the operator’s preference. If adjustments are required refer to the “ARC speed threshold” setting procedure within the 3-31 section in chapter 3.

Enable/disable WARNING Unexpected machine movement!

Stand clear of the loader arms. With ride control enabled and the key switch in the ON or ACC position, the loader arms can drop slightly due to the hydraulic accumulator.

Failure to comply could result in death or serious injury.

W0177A

WARNING Unexpected movement!

Stand clear of the machine. Activating ride control when the loader arm is applying down force, for example supporting or lifting the front end of the machine off the ground, may cause the machine or load to lower unexpectedly.

Failure to comply could result in death or serious injury.

W1163A

Before activating ride control perform the following actions: • Face operator seat in the forward driving position.

• Place the hand throttle control at low idle.

• Only use the foot throttle.

• Down force is not being applied with the loader.

Auto ride control operation: 1. Place the rocker switch in the center position. In the automatic position, the emblem will illuminate green indicating ride control is functioning anytime the machine is traveling within the default speed threshold of 7.9 - 9.5 km/h (4.9 - 5.9 mph).

2. To disable, press the bottom end of the rocker switch.

Operator’s may choose to leave ride control in the auto (center) position. The selection will hold even when power to the machine has been cycled OFF and ON. RCPH10TLB078AAF

Manual operation of auto ride control: 1. Lower the loader bucket to or near the ground line.

2. Press the emblem end of the rocker switch to turn ON ride control. The emblem illuminates.

3. To disable, press the opposite end of the rocker switch.

The emblem no longer illuminates.

4-16

1

5 - TRANSPORT OPERATIONS

5 - TRANSPORT OPERATIONS###_5_### RECOVERY TRANSPORT

Towing the machine WARNING Loss of control!

Only tow at safe speeds. Use caution when making corners or meeting traffic.

Failure to comply could result in death or serious injury.

W0126A

NOTICE: Towing the loader backhoe is not recommended.

NOTICE: The loader/backhoe engine should not be started by towing the machine. The drive train components will be damaged!

If your machine is disabled, you must make a judgement if the machine can be moved without damage. If possible, repair the machine at the job site.

The towing machine must have power, steering, and braking ability to stop both machines. The speed at which the disabled machine is moved must not exceed 2.4 km/h (1.5 mph).

The machines must be attached as closely as possible.

The disabled machine must be moved only far enough to reach a safe repair location or onto a trailer.

Before moving a disabled machine you must be able to answer these questions: • Does the towing machine have braking and steering capacity for both machines?

• Does the towing hardware, chains, cables, have the proper capacity to move the machine safely?

• Will the disabled machine have steering and braking capability?

• Will moving the machine cause damage to drivetrain or moving parts that lack lubrication?

Additional considerations: • Be certain that all personnel involved are shielded in the event that towing apparatus might break.

• An operator may only be allowed on the towed vehicle if it has steering and braking capability.

• Always block the disabled machines wheels before releasing the brakes or drive train component.

Tow procedure - engine runs 1. Engage the parking brake.

2. Block the wheels with wheel chocks.

3. Place the transmission in neutral.

4. Place the direction control lever in neutral.

5. Place the 4wd switch in neutral, if equipped.

6. Raise all tools and attachments off the ground.

7. Attach a rigid drawbar to the disabled loader backhoe.

8. Attach the rigid drawbar to the towing machine. Make sure the towing machine has enough power and braking ability to move and stop both machines.

5-1

5 - TRANSPORT OPERATIONS

9.

Remove the wheel chocks.

10. Release the parking brake. If the parking brake will not disengage (for any reason), manually disengage the parking brake. Refer to page 7-114.

11. No riders! Ensure all other workers or bystanders are out of the area.

12. Tow the disabled loader backhoe a maximum speed of 2.4 km/h (1.5 mph).

Tow procedure - engine does not run 1.

Block the wheels with wheel chocks.

2.

Place the transmission in neutral.

3.

Place the direction control lever in neutral.

4.

Place the 4wd switch in neutral, if equipped.

5.

Attach a rigid drawbar to the disabled loader backhoe.

6.

Attach the rigid drawbar to the towing machine. Make sure the towing machine has enough power and braking ability to move and stop both machines.

7.

Disconnect the rear drive shaft (two wheel drive machines) or both the front and rear drive shafts (four wheel drive machines).

NOTE: The loader backhoe is equipped with SAHR parking brake integrated in the transmission. The parking brake remains engaged if the engine is disabled. Manual disengagement of the parking brake is not required for towing with the drive shafts removed.

8.

Remove the wheel chocks.

9.

No riders! Ensure all other workers or bystanders are out of the area.

10. Tow the disabled loader backhoe a maximum speed of 2.4 km/h (1.5 mph).

5-2

5 - TRANSPORT OPERATIONS

Transporting on a trailer WARNING Transport hazard!

The machine can slip or fall from a ramp or trailer. Make sure the ramp and trailer are not slippery.

Remove all oil, grease, ice, etc. Move the machine on or off the trailer with machine centered on the trailer or ramp.

Failure to comply could result in death or serious injury.

W0152A

NOTE: The machine shown may be different from your machine. The procedure is the same.

You must know the rules or laws for safety that are used in each area that you will be in. Make sure that the truck and trailer are equipped with the correct safety equipment.

Load the loader backhoe onto a trailer: 1. Park on a level surface.

2. Put a block at the front and rear of the trailer wheels.

RCPH10TLB056AAF

3.

Put the backhoe in transport position.

4.

Fasten the seat belt, shift the transmission to 1st gear, and slowly drive the machine onto the trailer.

5.

Lower the loader bucket onto the trailer, shift the direction control lever to neutral, and apply the parking brake.

6.

Release the backhoe from the transport position.

7.

Lower the backhoe bucket or attachment to the floor of the trailer.

8.

Place the transmission in neutral.

9.

Shut down the engine and remove the key.

10. Put a block at the front and rear of each tire of the loader backhoe.

11. If equipped, make sure all windows are completely closed and secured.

NOTICE: Wind pressure can break the window latches or glass.

5-3

1

5 - TRANSPORT OPERATIONS

12. Use chains and binders to fasten the machine to the trailer. Use the machine tie down locations.

• Side chassis (both sides):

RCPH10TLB071AAF

2

RCPH10TLB062AAF

3

• Backhoe (both sides): • Secure the backhoe bucket or attachment to the trailer.

13. Measure the distance from the ground to the highest point of the machine. You must know the clearance height of the machine.

14. After you have driven a few miles, stop the truck and trailer and check your load. Make sure the chains are still tight and that the loader backhoe has not moved on the trailer.

Unload the loader backhoe from a trailer: 1. Remove the chains and blocks from the loader backhoe.

2. Fasten the seat belt.

3. Start the engine.

4. Put the backhoe in the transport position or raise the backhoe bucket or attachment off of the trailer floor.

5. Raise the loader bucket off of the trailer floor.

6. Shift the transmission to 1st gear, release the parking brake, and drive slowly off the trailer.

5-4

6 - WORKING OPERATIONS

6 - WORKING OPERATIONS###_6_### GENERAL INFORMATION

FNR shift sensitivity NOTE: Machines with Powershift S-type or Powershift H-type transmissions only.

Change FNR shift sensitivity: 1. Press Enter (2) to access the menu screens.

2. Press the up arrow (3) or the down arrow (4) to navigate through the menu screens.

RCPH10TLB140AAF

1

RCIL10TLB035AAF

2

RCPH10TLB140AAF

3

3. When the FNR Shift Sensitivity screen displays, press Enter. The setting bar flashes.

4. Press the up arrow or the down arrow to adjust the setting, where 1 is least aggressive and 3 is most aggressive.

5. Press Enter to save the selection.

6. Use the arrows to navigate to a different menu screen or press Escape (1) until you return the main screen (engine hour meter).

6-1

6 - WORKING OPERATIONS

Display brightness NOTE: Machines equipped with the AIC only.

Adjust the brightness of the AIC display: 1. Press Enter (2) to access the menu screens.

2. Press the up arrow (3) or the down arrow (4) to navigate through the menu screens.

RCPH10TLB140AAF

1

RCPH10TLB196AAF

2

RCPH10TLB197AAF

3

RCPH10TLB140AAF

4

3. When the Instrument Cluster Dimmer screen displays, press Enter.

4. Press Enter to access the setting screen.

5. Press Enter again. The setting bar flashes.

6. Press the up arrow or the down arrow to adjust the screen brightness.

7. Press Enter to save the selection.

8. Press Escape (1) to return to the Instrument Cluster Dimmer screen.

9. Use the arrows to navigate to a different menu screen or press Escape until you return the main screen (engine hour meter).

6-2

6 - WORKING OPERATIONS

Maximum throttle/Cold start idle The Idle Increment (engine speed) menu lets the operator configure the cold start idle and/or the maximum engine throttle settings.

NOTE: The settings do not reset at key cycle.

• Cold start idle - Sets the minimum engine speed (up to 1500 RPM) that the engine idles while cold. For example, if set to 1500 RPM, the cold engine will idle at that RPM until the engine warms to approximately 20 °C (68 °F). Dealer can adjust the temperature as needed.

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• Maximum throttle - Sets the maximum engine speed during operation. The engine will not exceed this speed.

1. Press Enter (2) to access the menu screens.

2. Press the up arrow (3) or the down arrow (4) to navigate through the menu screens.

6-3

6 - WORKING OPERATIONS

3. When the Idle Increment screen displays, press Enter.

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4. Press the up arrow or the down arrow until the cold start idle or the maximum throttle screen appears.

5. Press Enter. The setting flashes.

6. Press the up arrow or the down arrow to adjust the setting.

7. Press Enter to save the setting.

8.

Press Escape (1) until you return to the Idle Increment screen.

9.

Press the up arrow or the down arrow to adjust another setting, or press Escape to return to the Idle Increment screen.

10. Use the arrows to navigate to a different menu screen or press Escape until you return the main screen (engine hour meter).

6-4

6 - WORKING OPERATIONS

Brake enabled idle Brake enabled idle disallows (uncaptures) the electronic hand throttle when the hand throttle is above idle and either brake pedal is pressed. The hand throttle is disallowed whenever the seat is turned around (regardless of whether the brake enabled idle feature is turned on). Return the hand throttle dial to the idle position to restore (capture) the hand throttle.

The Brake Enabled Idle Selection screen lets the operator turn off the brake enabled idle feature so that pressing the brake pedal will not disallow the hand throttle.

NOTE: The brake enabled idle features returns to the on setting by default at the next key cycle.

Disable the brake enabled idle feature: 1. Press Enter (2) to access the menu screens.

2. Press the up arrow (3) or the down arrow (4) to navigate through the menu screens.

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3. When the Brake Enabled Idle Selection screen displays, press Enter. The menu screen flashes.

4. Press Enter to deselect the brake enabled idle feature.

The display screen changes to indicate the feature is disabled.

6-5

6 - WORKING OPERATIONS

5. Use the arrows to navigate to a different menu screen or press Escape (1) until you return the main screen (engine hour meter).

RCPH10TLB140AAF

6-6

4

6 - WORKING OPERATIONS

Throttle sensitivity Change the throttle sensitivity: 1. Press Enter (2) to access the menu screens.

2. Press the up arrow (3) or the down arrow (4) to navigate through the menu screens.

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3. When the Throttle Sensitivity screen displays, press Enter. The setting bar flashes.

4. Press the up arrow or the down arrow to adjust the setting, where 1 is least aggressive and 3 is most aggressive.

5. Press Enter to save the selection.

6. Use the arrows to navigate to a different menu screen or press Escape (1) until you return the main screen (engine hour meter).

6-7

6 - WORKING OPERATIONS

Regeneration inhibit The regeneration inhibit Selection screen allows the operator to delay the DPF auto regeneration process during the current key cycle.

NOTE: The regeneration inhibit feature returns to the enable setting by default at the next key cycle.

NOTE: The operator may choose to delay the auto regeneration process. However, continuing to delay the auto regeneration process will eventually require a forced regeneration.

Disable the regeneration inhibit feature: 1. Press Enter (2) to access the menu screens.

2. Press the up arrow (3) or the down arrow (4) to navigate through the menu screens.

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3. When the regeneration inhibit Selection screen displays, press Enter. The menu screen flashes.

4. Press Enter to disable the regeneration inhibit process. The display screen changes to indicate the feature is disabled.

NOTE: The regeneration inhibit disabled image will reappear on a consistent basis with an audible alert until the operator enables the feature or turns the machine off.

6-8

6 - WORKING OPERATIONS

5. Use the arrows to navigate to a different menu screen or press Escape (1) until you return the main screen (engine hour meter).

RCPH10TLB140AAF

6-9

4

6 - WORKING OPERATIONS

Oil life reset The oil life reset Selection screen allows the operator to clear the active warning quired.

indicating an oil change is re-

Oil life reset: 1. Turn the engine OFF. 2. Turn the key to the ON position but do not start the engine.

3. Press Enter (2) to access the menu screens.

4. Press the up arrow (3) or the down arrow (4) to navigate through the menu screens.

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3. Stop when the Selection screen displays the oil life reset image.

4. Press Enter to reset the oil life. The display flashes and changes to OFF. 5. Wait a few seconds, the screen defaults to the machine hour screen.

6-10

6 - WORKING OPERATIONS

Auto ride control speed thresholds Change the ARC speed threshold: 1. Press Enter (2) to access the menu screens.

2. Press the up arrow (3) or the down arrow (4) to navigate through the menu screens.

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3. When the ARC speed threshold screen displays, press Enter. The setting bar flashes.

Setting level

ARC activates (speeds faster) 1 9.2 km/h (5.7 mph) 2 (default) 9.5 km/h (5.9 mph) 3 9.9 km/h (6.2 mph)

ARC deactivates (speeds slower) 7.6 km/h (4.7 mph) 7.9 km/h (4.9 mph) 8.4 km/h (5.2 mph)

NOTE: Speeds are approximate depending on tire size, model, and transmission type.

4. Press the up arrow or the down arrow to adjust the speed threshold setting.

5. Press Enter to save the selection.

6. Use the arrows to navigate to a different menu screen or press Escape (1) until you return the main screen (engine hour meter).

6-11

6 - WORKING OPERATIONS

LOADER OPERATIONS

Personal safety This manual contains only basic information that you need to operate the machine, it does not include all possible conditions for loader operation.

If you are a new operator, always operate in a clear area at a decreased engine speed.

Be a careful operator. You can prevent accidents. Do not allow yourself to become complacent.

Fasten the seat belt before you start the engine.

Confirm that you can reach all controls and move through their entire range of motion with the seat belt fastened.

6-12

6 - WORKING OPERATIONS

Job layout WARNING Hazard to bystanders!

Always know the location of all workers in your area. Warn them before you start operating the machine. Always keep all unauthorized bystanders clear of the work area.

Failure to comply could result in death or serious injury.

W0206A

WARNING Hazard to bystanders!

Material can spill from a loaded bucket. You must manually roll back a loaded bucket before lowering the loader. The self-leveling feature does not automatically roll back the bucket.

Failure to comply could result in death or serious injury.

W0197A

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1

Machine positioning is very important for efficient cycles.

• Set up the work cycle as short as possible.

• Spend a few minutes leveling off the work area, if necessary. Smooth runways for the machine and a level parking area for trucks will speed up the job.

6-13

6 - WORKING OPERATIONS

Comfort Steer WARNING Loss of control hazard!

Quick response steering (Comfort Steer) may adversely affect machine stability under some operating conditions. Operate the machine in a safe, open area until you are accustomed to the faster steering response.

Failure to comply could result in death or serious injury.

W0145A

With normal steering, the operator must turn the steering wheel three full turns to move the wheels, full left to right or right to left, lock to lock. Comfort Steer requires slightly less than one and a half turns of the steering wheel for the same lock to lock movement.

Comfort Steer activation is based on the selected gear as shown on the gear selection lever, not the engaged gear.

Use Comfort Steer for cyclic loader work to reduce operator fatigue.

1. Start up the machine.

2. Place the machine in 1st or 2nd gear.

NOTE: Comfort Steer is not available in 3rd or 4th gear.

3. Press the emblem end of the rocker switch all the way.

The switch springs back to center and the emblem illuminates.

4. To disengage, press the opposite end all the way. The emblem no longer illuminates.

NOTE: Comfort Steer automatically disengages if the key switch is placed in the OFF position, the machine loses electrical power, or the operator places the machine in 3rd or 4th gear.

6-14

RCPH10TLB340AAF

1

6 - WORKING OPERATIONS

Detent position for 4 in 1 bucket control switch NOTE: 4 in 1 bucket, if equipped The operator or a service technician may enable a detent position into the 4 in 1 cycle by adjusting the switch. The switch comes from the manufacture with the open U shape up. In this configuration, the switch will spring back to neutral when released from any position.

The detent position will alter the cycle to allow the operator to touch the switch to hold open the circuit until the operator pulls the switch out.

Enable the detent position for the switch: 1. Pry off the cap that covers the switch screw.

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2. Using a Phillips head screwdriver, remove the screw that holds the switch.

3. Remove the top of the switch.

4. Rotate the top of the switch 180 ° and start the screw back into the top of the switch.

NOTE: The open U shape should be to the bottom.

6-15

6 - WORKING OPERATIONS

5. Carefully replace the top of the switch and screw into position. Do not overtighten.

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6. Test the detent operation: A. Push the switch up. The switch should hold in place (not spring back to center), as shown.

B. Pull the switch out of the detent position.

7. Replace the cap that covers the screw.

6-16

6 - WORKING OPERATIONS

8. Take the machine to an open, safe area and test the switch by moving it through the entire range of motion in both directions.

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6-17

7

6 - WORKING OPERATIONS

Loader digging force Clutch cutout button Press the clutch cutout button to increase engine speed and supply the loader with more hydraulic oil for greater loader power and faster control function.

When you push the clutch cutout button, the transmission is disengaged from the drive wheels. Release the clutch cutout button to engage the transmission power. The machine can move freely when the clutch cutout button is pushed. If required, use the service brake to stop the machine.

• Shift lever (manual transmission only):

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• Loader handle:

6-18

6 - WORKING OPERATIONS

Transmission kickdown NOTE: Powershift S-type or Powershift H-type transmissions.

Kickdown is used to increase digging force. The kickdown control lets the operator temporarily switch from 2nd gear to 1st gear without changing the gear selection control setting. Press the button to shift from 2nd to 1st gear. Press the button again to shift up to 2nd gear. The button is located on the gear control lever and on the loader control lever.

NOTE: For Powershift H-type transmissions, kickdown control is available in manual or automatic mode.

• Gear control lever:

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• Loader control lever:

6-19

6 - WORKING OPERATIONS

Bucket level, position and depth indicators Level indicator - Standard bucket The level indicator has two pointers on the bucket links.

The bucket is level on the ground when the two pointers are opposite each other.

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Position indicator - 4 in 1 bucket The bucket position indicator (1) is located on the bucket links. This shows you the correct bucket angle when you use the bucket as a clam, loader, scraper, or dozer. Put the loader bucket 304 mm (12 in) above the ground and tilt the bucket to the desired position displayed on the decal (2).

Dozer: Tilt the bucket to the dozer position and open the clam completely.

6-20

6 - WORKING OPERATIONS

Scraper: Tilt the bucket to the scraper position. Open the clam to the desired depth of cut. Refer to the depth indicator later in this chapter.

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Loader: Tilt the bucket to the loader position. Close the clam completely. The bucket now operates as a standard bucket.

Clam: Tilt the bucket to the clam position. Place the open bucket over the material to be moved.

Close the clam to pick up the material. Place the bucket over the new location for the material and open the bucket to dump the material.

Depth indicator - 4 in 1 bucket Scraper position only. The depth indicator is located on the right side of the bucket. The bucket opening or, depth of cut, is shown on this indicator. The 4 in 1 bucket can make a cut up to 102 mm (4 in) in depth.

6-21

6 - WORKING OPERATIONS

Return to dig After the bucket is dumped, use the return to dig feature to place the bucket in position for another dig cycle. Move the loader control lever to the rollback position and the float position. The bucket roll backwards until the bottom of the bucket is level and then stops. The loader arms will lower until the bucket reaches the ground or you manually move the control lever to the neutral position.

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1. Bucket in float position 2. Bucket in rollback position Adjust return to dig bucket position: 1. Park the machine on a level surface.

2. Apply the parking brake.

3. Lower the loader bucket to the ground and make sure the bottom of the bucket is at the desired digging angle.

4. Shut down the engine.

5. Loosen the adjusting bolts for the return to dig switch and move the switch in the slot so that the roller on the switch is resting on the edge of the cam on the loader arm.

NOTE: When moving the switch bracket forward or rearward for adjustment, be sure the bracket is pushed in toward the machine as the bolts are tightened. This will assure full contact of the switch with the actuating cam.

6. Tighten the adjusting bolts.

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6-22

2

6 - WORKING OPERATIONS

7.

Start up the engine.

8.

Raise the loader bucket to full height and dump the bucket.

9.

Put the loader control lever in the return to dig position. The loader bucket will lower to the ground.

10. Shut down the engine.

11. Check the position of the loader bucket. If the bucket is not in the correct position: • Move the return to dig switch rearward if the bucket did not roll back far enough.

• Move the return to dig switch forward if the bucket rolled back too far.

12. Repeat the procedure until the bucket returns to the correct position.

6-23

6 - WORKING OPERATIONS

Lifting with the loader WARNING Equipment failure could cause accident or injury!

Only use rigging equipment that has the capacity to lift the loads that you are moving. Always check the rigging equipment each day for damaged or missing parts. Make sure other workers or bystanders are not under the load while it is moving.

Failure to comply could result in death or serious injury.

W0205A

NOTICE: This machine is not a crane. Be very careful when lifting a load.

Use the lifting points when using the loader to lift a load.

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Changing loader attachments The loader hydraulic coupler, if equipped, lets the operator install and remove front end attachments without using special tools or additional personnel.

Install an attachment: 1. Tilt the loader hydraulic coupler forward and engage the top coupler pins (1) in the attachment upper mounting hooks (2).

6-24

6 - WORKING OPERATIONS

2. Press and hold the left emblem of the rocker switch to retract the coupler lock pins.

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3. Lift the loader arms and rotate the coupler rearward until the coupler lock pins are aligned with the attachment lower mounting bores.

4. Release the rocker switch.

5. Press the right emblem of the rocker switch to engage the loader coupler pins in the attachment mounting bores.

6. Visually confirm the lock pins secured the attachment.

6-25

6 - WORKING OPERATIONS

Remove an attachment: 1. With the attachment resting on the ground, press and hold the left emblem the coupler lock pins.

of rocker switch to retract

2. Raise the attachment a maximum of 25.4 - 50.8 mm (1 - 2 in) off the ground and slowly rotate the top of the attachment outward until the lock pins are clear of the attachment mounting bores.

3. Release the rocker switch.

RCPH10TLB340AAF

4. Carefully lower the attachment to the ground while rotating the top of the coupler outward.

5. When the upper coupler mounting pins are free, back away from the attachment.

6-26

7

6 - WORKING OPERATIONS

BACKHOE OPERATIONS

Personal safety This manual contains only basic information that you need to operate the machine, it does not include all possible conditions for backhoe operation.

Be a careful operator. You can prevent accidents. Do not allow yourself to become complacent.

Basic instructions WARNING Unexpected machine movement!

Before you turn the operator's seat around to the backhoe operation position, shift the direction control lever and the transmission to neutral and apply the parking brake.

Failure to comply could result in death or serious injury.

W0194A

NOTICE: Be careful when you swing the backhoe completely to the side. In some positions, the backhoe can contact the stabilizers and can cause damage.

Dig cycle The backhoe will dig more material in less time with a smooth, short dig cycle. Keep each dig cycle smooth.

Working on a hill WARNING Overturning hazard!

Be careful when you operate the machine on a hillside. You must be in the operator's seat (loader operation position) when you move the machine forward. Always engage the parking brake and shift the direction control lever and the transmission to neutral before you operate the backhoe.

Failure to comply could result in death or serious injury.

W0220A

WARNING Tip-over hazard!

When you operate the machine on a hillside, make the machine level with the stabilizers and place the earth or other material from the trench on the highest side of the trench.

Failure to comply could result in death or serious injury.

W0199A

Too large load When you force the bucket to dig a load that is too large, you will cause a hydraulic stall (dipper control lever pulled back and the bucket is not moving). The main relief valve of the hydraulic system will make a noise when a hydraulic stall occurs.

A hydraulic stall causes • longer cycle times.

• increased hydraulic oil temperature.

• increased fuel consumption.

6-27

6 - WORKING OPERATIONS

Backhoe danger area WARNING Hazard to bystanders!

Always know the location of all workers in your area. Warn them before you start operating the machine. Always keep all unauthorized bystanders clear of the work area.

Failure to comply could result in death or serious injury.

W0206A

WARNING Hazard to bystanders!

When working in an area with reduced visibility, such as next to a building, always install a guardrail and post warning signs to keep bystanders away from the machine.

Failure to comply could result in death or serious injury.

W0200A

WARNING Tip-over hazard!

Do not dig the ground under the backhoe stabilizers. The machine can fall into the excavation site if the embankment collapses.

Failure to comply could result in death or serious injury.

W0198A

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6-28

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6 - WORKING OPERATIONS

Swing lock Before operating the boom, remove the swing lock pin from the lock location and place it in the storage location. Remove the swing lock pin from the storage location and place it in the lock position every time the backhoe is placed in the transport position.

Example: Pin in the lock location

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Example: Pin in the storage location NOTE: The swing lock pin is stored inside the cab at the right-hand side (backhoe operation position).

Extendahoe lock Before operating the Extendahoe, remove the lock pin from the lock location (2) and place it in the storage location (1). Retract the dipper and place the Extendahoe lock pin in the lock position before placing the backhoe in the transport position.

6-29

6 - WORKING OPERATIONS

Stabilizer pads WARNING Tip-over hazard!

Put the stabilizers in the operating position before you lower the boom and extend the dipper. The front of the machine can raise above the ground and become unstable if the stabilizers are not down in the operating position.

Failure to comply could result in death or serious injury.

W0196A

WARNING Tip-over hazard!

Before you raise the stabilizers from the operating position, put the backhoe in the transport position or completely retract the dipper and raise the boom. Make sure the machine tires are touching the ground. The machine can become unstable when the tires are not on the ground.

Failure to comply could result in death or serious injury.

W0195A

Always position the stabilizer pads for maximum stability. If you dig next to a building, wall etc., change the position of the stabilizer pads.

Change the position of a stabilizer pad: 1. Remove a retaining ring from the pin on each stabilizer pad.

2. Use a hammer and drift pin and remove each pin.

3. Put the stabilizer pads into position. For correct stabilizer pad position, refer to stabilizer pad positions later in this chapter.

4. Install the pins and retaining rings.

Stabilizer pad position NOTE: Examples are shown for right stabilizers (backhoe operation position). Arrow indicates front of machine.

Standard two position stabilizer pads: • Digging to the side (working next to buildings, walls etc.)

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• Maximum stability for digging to the rear and minimum width for traveling

6-30

6 - WORKING OPERATIONS

Cemetery stabilizer pads with rubber pads: • Digging to the side (working next to buildings, walls etc.)

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• Maximum stability for digging to the rear and minimum width for traveling

Combination flip-over stabilizer pads: • Working on paved surfaces (rubber pad down)

• Working on unpaved surfaces (rubber pad up)

6-31

6 - WORKING OPERATIONS

Backhoe transport position Remove the backhoe from transport position before operating the backhoe. The backhoe must be in transport position before you use the loader or before you move the machine on a road or highway.

Move the backhoe out of transport position: 1. Make sure the direction control lever and transmission are in neutral.

2. Make sure the parking brake is applied.

3. Place the operator's seat in the backhoe operation position.

4. Make sure the stabilizers are down and the rear wheels are above the ground.

5. Remove the swing lock pin from the transport position and place it in the storage position. The storage position is at the operator's right-hand side when seated in the backhoe operation position.

6. Release the boom lock: A. Push the boom control lever forward and, at the same time, step down on the release lever (1) for the boom latch.

B. Pull the boom control lever rearward to move the boom forward (over center).

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7. If your machine is equipped with an Extendahoe, place the Extendahoe lock pin in the storage hole.

Place backhoe in transport position: 1. Make sure the direction control lever and transmission are in neutral.

2. Make sure the parking brake is applied.

3. Place the operator's seat in the backhoe operation position.

4. Use the swing controls and put the backhoe bucket straight behind the machine.

5. If applicable, retract the Extendahoe and insert the lock pin.

6. Make sure the stabilizers are down and the rear wheels are above the ground.

7. Use the hand throttle and run the engine at about approximately 1200 RPM. 8. Retract the dipper and curl in the bucket.

6-32

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6 - WORKING OPERATIONS

9. Engage the boom lock: A. Pull the boom control lever rearward. The backhoe boom will move toward you, past the vertical position.

B. When the boom reaches the vertical position, rapidly push the boom control lever forward. The boom will continue to move toward you until the boom stop is reached.

C. Once the boom stop is reached, the boom lock automatically engages. The boom, dipper, and bucket are now in the transport position.

RCPH10TLB246AAF

10. Raise the stabilizers completely.

11. Decrease the engine speed to idle.

12. Turn the operator's seat to the loader operation position.

13. Shut down the engine.

14. Install the swing lock pin in the transport position.

6-33

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6 - WORKING OPERATIONS

Before operating the backhoe Before you operate the backhoe: 1. Make sure the direction control lever and the transmission are in neutral.

2. Apply the parking brake.

3.

WARNING Unexpected machine movement!

Turn off the backhoe control system before adjusting the windows.

Failure to comply could result in death or serious injury.

W0181A

Position the windows in the desired position and secure.

NOTICE: Rear windows can interfere with backhoe control levers. Make sure window adjustment is locked into position before actuating the hydraulics.

4. For pilot control machines, adjust the control towers as needed: • Adjust the control towers forward or rearward.

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• Adjust the control towers left or right.

5. Remove the swing lock pin from the transport position and place it in the storage position. The storage position is at the operator's right-hand side when seated in the backhoe operation position.

6. Make sure all controls are easily reached, the seat is locked into position, and the seat belt is secure.

7. Start the engine.

8. If the machine is equipped with ride control, make sure the ride control switch is in the off position.

6-34

6 - WORKING OPERATIONS

9. Dump the loader and lower the bucket to the ground.

Raise the front wheels above the ground.

NOTE: If needed, the bottom of the loader bucket can be positioned flat on the ground.

RCPH10TLB241AAF

10. Use the hand throttle and increase the engine speed.

11. Lower the stabilizers. Use the stabilizers to raise the level of the machine until the rear tires are above ground.

12. Move the machine out of the transport position.

13. If your machine is equipped with the extendable dipper, remove the Extendahoe lock pin from the lock position and put it in the storage hole during operation.

6-35

3

6 - WORKING OPERATIONS

Filling the backhoe bucket Fill the bucket by moving the dipper in. Keep the bottom of the bucket parallel with the cut. Let the bucket teeth and cutting edge cut through the ground like a knife blade. The type of material that you dig determines the depth of the cut.

NOTICE: Do not back fill a trench with the backhoe by swinging the bucket against the soil.

RCPH10TLB004GAF

1. Correct bucket position 2. Incorrect bucket position 3. Correct trenching method

6-36

1

6 - WORKING OPERATIONS

PowerLift NOTE: Not available for 580N machines.

If equipped, PowerLift increases hydraulic system pressure to improve the performance, both above and below grade, on all backhoe functions. For example, lift capacities and break out and dig out capacities. PowerLift also lowers engine RPMs, increasing precision when placing the bucket or attachment and proving steady and smooth movement.

1. When performing backhoe operations, press the emblem end of the rocker switch to activate PowerLift.

The switch springs back to the center position. The PowerLift image appears in the AIC display screen and the engine speed decreases.

NOTE: If PowerLift is equipped but not available, the unavailable screen appears in the AIC display screen.

Check your machine and backhoe operating requirements (for example, ensure the seat is locked in backhoe operation position).

2. To disengage, press the emblem end of the rocker switch again.

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NOTE: PowerLift automatically disengages after each key cycle.

6-37

1

6 - WORKING OPERATIONS

Moving the machine while digging You can use the backhoe to move the machine forward as you trench.

1. Make sure the front wheels of the machine are straight forward.

2. Decrease the engine speed to 1200 RPM. Make sure the parking brake is released and the transmission is in neutral.

3. Raise the boom and retract the dipper. Move the boom as required to put the backhoe bucket teeth on ground that is firm. Lower the backhoe bucket to the ground.

4. Raise the stabilizers and the loader bucket about 300 mm (12 in) above the ground.

5. Use the boom and dipper to move the machine. Slowly move the dipper out. At the same time, lower the boom.

6. At the new position: A. Lower the stabilizers and the loader bucket to the ground and level the machine.

B. Apply the parking brake.

6-38

RCPH10TLB277AAF

1

6 - WORKING OPERATIONS

Lifting with the backhoe WARNING Equipment failure could cause accident or injury!

Only use rigging equipment that has the capacity to lift the loads that you are moving. Always check the rigging equipment each day for damaged or missing parts. Make sure other workers or bystanders are not under the load while it is moving.

Failure to comply could result in death or serious injury.

W0205A

The backhoe is NOT a crane. For this reason, always be very careful when you lift a load with the backhoe. Refer to the backhoe lift capacities in this manual.

WARNING Equipment failure could cause accident or injury!

Do not use the hook end of the coupler when lifting loads. The sling can come out of the coupler and the load can fall.

Failure to comply could result in death or serious injury.

W0221A

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1. Install a clevis hook in the lift eye. Ensure the clevis hook is certified to lift the weight of the load.

NOTICE: Ensure the clevis hook does not get caught in the linkage.

2. Attach safety approved sling, cable, or chain to the clevis hook.

6-39

6 - WORKING OPERATIONS

3.

Know and understand each signal from the signalman before you start.

4.

Always know the location of all workers and/or bystanders in your working area.

5.

Lower both stabilizers and raise the machine so that both rear tires are about 25 - 50 mm (1 - 2 in) above the ground. Make sure the machine is level.

NOTE: If the ground is soft, put a wide pad (wood boards) under each stabilizer pad.

6.

Dump and lower the loader bucket to the ground.

7.

Connect a hand line to the load before you start.

Make sure the worker holding the hand line is away from the load.

8.

Test the lift capacity before you start your job: A. Put the machine close to the load.

B. Use a cable or sling to fasten the load to the end of the dipper at the lift eye.

C. Lift the load with the backhoe so the load is 25 50 mm (1 - 2 in) above the ground.

D. Swing the load all the way to one side.

E. Move the load away from the machine. Make sure you keep the load 25 - 50 mm (1 - 2 in) above the ground.

F. Lower the load to the ground if one of the stabilizers is raised above the ground or if there is any indication that the stability of the machine is reduced.

9.

Always move the load slowly. Do not move the load over the top of workers or bystanders.

10. When the load is raised, keep all workers and bystanders away until the load is placed on blocks or is placed on the ground.

NOTICE: Remove the clevis hook when lifting is complete. Damage to the clevis hook or the linkage can occur if the clevis hook is not removed when digging.

6-40

6 - WORKING OPERATIONS

Changing backhoe attachments WARNING Equipment failure could cause accident or injury!

Use only authorized auxiliary hydraulic attachments. Always read and understand the manual or instructions supplied by the manufacturer to avoid injury or damage. Understand the operation and safety instructions before you attach, remove, or operate the attachment.

Failure to comply could result in death or serious injury.

W0231A

NOTICE: Not all pre-N series attachments (buckets or other mounted equipment) may be compatible with N series machines. A pin and bushing retrofit kit (mechanical or hydraulic coupler) is required for compatible attachments.

Please note the compatible, retrofitted attachment may have reduced performance or rotation. Contact your local CASE CONSTRUCTION dealer for compatible attachments and their required retrofit kits.

Before you change a backhoe bucket or other attachment: 1. Park the machine on a level surface.

2. Lower the stabilizers to the ground.

3. Level the machine.

4. Make sure all unauthorized workers or bystanders are away from the machine.

Mechanical coupler (standard) 1. Make sure the bucket has a mechanical coupler installed.

2. Rotate the bucket out, leaving the bucket off the ground.

RCPH10TLB399AAF

1

RCPH10TLB399AAF

2

3. Remove the snap ring, the steel washer, and the bucket pin.

6-41

6 - WORKING OPERATIONS

4. Rotate the bucket out and lower to the ground.

5. Rotate the coupler out of the bucket.

6. Pick up the next bucket and raise the boom.

RCPH10TLB397AAF

3

RCPH10TLB398AAF

4

7. With the bucket suspended off the ground, retract the bucket cylinder until the bucket starts to rotate out.

8. Install the bucket pin, the steel washer, and the snap ring.

Hydraulic quick coupler NOTE: It is necessary to press both rocker switches for the hydraulic quick coupler at the same time to remove or attach a bucket or other attachment.

Remove a bucket: 1. Make sure the bucket has a hydraulic quick coupler installed.

2. Rotate the bucket out and lower to the ground.

RCPH10TLB402AAF

6-42

5

6 - WORKING OPERATIONS

3. Press and hold the top of both quick coupler switches to disengage/retract the quick coupler.

Example: Quick coupler retracted

RCPH10TLB403AAF

6

RCPH10TLB404AAF

7

RCPH10TLB405AAF

8

RCPH10TLB403AAF

9

4. Continue pressing the top of both quick coupler switches and extend the bucket cylinder to rotate the quick coupler out of the bucket.

5. Back the coupler away from the bucket.

Install a bucket: 1. Move the backhoe into position to pick up the bucket.

2. Retract the bucket cylinder to engage the bucket into the quick coupler.

3. Press top of both quick coupler switches engage/retract the quick coupler.

to dis-

4. Continue pressing the top of both quick coupler and lift the bucket to allow the bucket switches to rotate into the locking position.

6-43

6 - WORKING OPERATIONS

5. Press the bottom of both quick coupler switches to engage/extend the quick coupler.

6. Visually check the bucket and make sure the quick coupler is fully extended into the bucket ears before operating the backhoe.

RCPH10TLB402AAF

10

Hydraulic Lines NOTICE: Before using any Uni-Directional hydraulic attachment, ensure the auxiliary (hammer) valve is set up to work within the parameters of the attachment. For detailed instructions, refer to page 7-116.

Connect the hydraulic lines for the attachment to the fittings located on the dipper.

NOTICE: Reverse connection could cause hazardous or unintended operation of, or damage to, the attachment.

RCPH10TLB413AAF

11

RCPH10TLB179AAF

12

Units with Pilot Controls and in Uni-Aux or Bi-Aux mode: The pressure fitting is energized when the top left button is engaged.

(1) (2)

6-44

Uni-Aux or Bi-Aux pressure hose 1 Bi-Aux pressure hose 2

6 - WORKING OPERATIONS

Units with Mechanical Controls and in Uni-Aux mode: UniAux pressure hose (1) is pressurized when the pedal is engaged.

RCPH10TLB115AAF

13

RCPH10TLB177AAF

14

Units with Mechanical Controls and in Bi-Aux mode: Hose (1) is pressurized when the lever is pushed forward.

Hose (2) is pressurized when the lever is pulled back.

6-45

6 - WORKING OPERATIONS

6-46

7 - MAINTENANCE

7 - MAINTENANCE###_7_### GENERAL INFORMATION

Safety rules DANGER Improper operation or service of this machine can result in an accident.

Do not operate this machine or perform any lubrication, maintenance, or repair on it until you have read and understood the operation, lubrication, maintenance, and repair information.

Failure to comply will result in death or serious injury.

D0010A

WARNING Maintenance hazard!

Always perform all service procedures punctually at the intervals stated in this manual. This ensures optimum performance levels and maximum safety during machine operation.

Failure to comply could result in death or serious injury.

W0132A

WARNING Pressurized system!

Before attempting any service procedure, it is your responsibility to know the number of accumulators on the machine, and the correct procedure for releasing the pressure of each accumulator.

Failure to comply could result in death or serious injury.

W0136A

NOTICE: Extreme working and environmental conditions require shortened service intervals.

Use Case fluids, lubricants, and filters for the best protection and performance of your machine. All fluids, lubricants, and filters must be disposed of in compliance with environmental standards and regulations. Contact your dealer with any questions regarding the service and maintenance of this machine.

Read the safety decals and information decals on the machine. Read the Operator’s Manual and safety manual.

Understand the operation of the machine before you start any service.

Before you service the machine, put a 'Do Not Operate' tag on the steering wheel or over the key switch. Ensure the tag is at a location where everyone who might operate or service the machine may see clearly. One tag is included with your new machine. Additional tags are available from your dealer.

Plastic and resin parts • Avoid using gasoline, paint thinner, etc. when cleaning plastic parts, console, instrument cluster, etc.

• Use only water, mild soap, and a soft cloth when you clean these parts.

• Using gasoline, thinners, etc. can cause discoloration, cracking, or deformation of the part being cleaned.

7-1

7 - MAINTENANCE

General safety before you service Unless otherwise instructed, always perform these steps before you service the machine: 1. Park the machine on a flat, level surface.

2. Place the backhoe in the transport position with the swing lock pin installed for transport.

3. Place the loader bucket on the ground, with the bottom of the loader bucket parallel to the surface.

4. Place the direction control lever and the transmission in neutral.

5. If you need to open the hood to perform service, raise the loader arms and install the support strut.

6. Shut down the engine.

7. Place a 'Do Not Operate' tag on the key switch so that it is visible to other workers or remove the key.

Hour meter The engine hour meter displays the amount of actual hours the engine has run. Use the engine hour meter along with the Maintenance Chart in this manual to service your machine at the correct time periods.

RCPH10TLB139AAF

7-2

1

7 - MAINTENANCE

Support strut for loader lift arm WARNING Crushing hazard!

If you service the machine with the loader lift arms raised, always use the support strut. Remove the retaining pin and place the support strut onto the cylinder rod. Install the retaining pin into the support strut. Lower the lift arms onto the support strut.

Failure to comply could result in death or serious injury.

W0230A

Raise and support loader lift arms: 1. Empty the loader bucket.

2. Raise the loader lift arms to the maximum height.

3. Shut down the engine.

RCPH10TLB230AAF

1

RCPH10TLB221AAF

2

RCPH10TLB227AAF

3

4. Remove the retaining pin.

5. Lower the support strut onto the cylinder rod.

6. Install the retaining pin.

7. Start the engine.

8. Slowly lower the lift arms so that the end of the support strut rests on the cylinder.

7-3

7 - MAINTENANCE

Lower supported loader lift arms: 1. Raise the lift arms so that the end of the support strut no longer rests on the cylinder.

2. Shut down the engine.

RCPH10TLB227AAF

4

RCPH10TLB231AAF

5

3. Remove the retaining pin from the support strut.

4. Raise the support strut up to the storage position and secure with the retaining pin, as shown.

5. Start the engine.

6. Lower the loader to the ground.

7-4

7 - MAINTENANCE

Hood latch Open the hood: 1. Shut down the engine.

2. Turn the handle counter-clockwise to release the hood latch.

RCPH11TLB017AAD

1

RCPH10TLB356AAF

2

RCPH11TLB017AAD

3

3. Lift the hood and rotate forward.

NOTICE: To avoid damage to the hood parts, always close the hood before moving the loader.

Close the hood: 1. Lower the hood.

2. Turn the handle clockwise to lock the hood latch.

7-5

7 - MAINTENANCE

Fire extinguisher It is recommended that you have a fire extinguisher on your machine. The fire extinguisher shown is available from your dealer and can be installed on the machine.

This dry chemical fire extinguisher has a 2 kg (5 lb) capacity and is approved for class A, B, and C type fires.

The operating temperature is from -54 - 49 °C (-65 - 120 °F).

RCPH10TLB341AAF

Fire extinguisher care • Every month - Inspect the fire extinguisher for damage and to ensure that the gauge is working correctly.

• Once a year - Have the fire equipment representative inspect the fire extinguisher. Reference NFPA Standard No. 10-1992.

• Every 6 years - Have the dry chemical removed and refilled by a fire equipment representative. Reference NFPA Standard No. 10-1992.

• Every 12 years - Have the fire equipment representative hydrostatically test the fire extinguisher. Reference NFPA Standard No. 10-1992.

7-6

1

7 - MAINTENANCE

Welding on the machine Contact your dealer if you have any questions before welding on this machine. The following procedures must be completed before welding.

Remove the battery cover and disconnect the batteries.

RCPH10TLB429AAF

1

RCPH11TLB005BAD

2

RCPH11TLB012BAD

3

Disconnect the alternator terminal wires.

Disconnect the engine control unit (ECU) 1. Remove the cover from the steering column shroud.

7-7

7 - MAINTENANCE

2. Remove the ECU guard plate.

RCPH11TLB009BAD

4

RCPH11TLB054BAD

5

RCPH10TLB339AAF

6

3. Disconnect both connectors.

Disconnect the instrument cluster.

1. Remove the instrument cluster panel.

2. Disconnect all connectors from the back of the panel.

• Disconnect the controller for backhoe pilot controls, if equipped (one connector).

• Disconnect the transmission controller, if equipped (one connector, located under the front steering cowling).

• Disconnect the controller for the loader 4 in 1 bucket or auxiliary hydraulics, if equipped (one connector, located under the loader valve at the rear, left underside of the machine).

7-8

7 - MAINTENANCE

Battery access and care WARNING Explosive gas!

Batteries emit explosive hydrogen gas and other fumes while charging. Ventilate the charging area.

Keep the battery away from sparks, open flames, and other ignition sources. Never charge a frozen battery.

Failure to comply could result in death or serious injury.

W0005A

WARNING Hazardous chemicals!

Battery electrolyte contains sulfuric acid. Contact with skin and eyes could result in severe irritation and burns. Always wear splash-proof goggles and protective clothing (gloves and aprons). Wash hands after handling.

Failure to comply could result in death or serious injury.

W0006A

• Do not run the engine with the alternator wires disconnected.

• Before using an electric welder, disconnect the alternator wires, instrument cluster and batteries. Disconnect the ECU connectors.

• Do not use a steam cleaner or a cleaning solvent to clean the alternator.

• Keep the battery vents clean. Ensure the battery vents are not restricted.

Disconnect battery 1. Remove the battery cover hardware.

RCPH11TLB001AAM

1

RCPH11TLB002AAM

2

2. Remove the battery cover.

7-9

7 - MAINTENANCE

3. Disconnect the negative battery cable from the negative battery terminal.

RCPH11TLB003AAM

3

RCPH11TLB002BAD

4

Master disconnect switch (if equipped) Enable or disable electrical power from the machine batteries to the electrical components using the master disconnect switch, located on the right hand side of the engine.

NOTICE: Wait at least 60 seconds after ignition key is placed in the OFF position before turning master disconnect switch to OFF. This allows the machine controllers to shutdown properly.

NOTICE: Some machine service procedures require an actual terminal disconnect of the batteries. Do not use the master disconnect for those types of procedures, such as welding on the machine.

7-10

7 - MAINTENANCE

Capacities Engine crank case Specification: Capacity: With filter change

TUTELA UNITEK CJ-4 ENGINE OIL SAE 10W-40( API CJ-4) 8.00 l (8.45 US qt)

Fuel tank Specification: Capacity:

No. 2 diesel 159.0 l (42.0 US gal)

Cooling system Specification: Capacity: 580N Without heater With heater 580SN, 580SN-WT, 590SN Without heater With heater

CNH XHD PREMIX ( 50 % water and 50 % ethylene glycol)

16.1 l (17.0 US qt) 16.8 l (17.8 US qt)

17.3 l (18.3 US qt) 18.0 l (19.0 US qt)

Hydraulic system Specification: Capacity: 580N Total system Total system with Extendahoe Reservoir with filter change Reservoir without filter change

CASE AKCELA HY-TRAN® ULTRA™ HYDRAULIC TRANSMISSION OIL

106.0 l (112.0 US qt) 111.7 l (118.0 US qt) 55.0 l (58.1 US qt) 53.0 l (56.0 US qt)

580SN Total system Total system with Extendahoe Reservoir with filter change Reservoir without filter change

119.2 l (126.0 US qt) 124.9 l (132.0 US qt) 55.0 l (58.1 US qt) 53.0 l (56.0 US qt)

580SN-WT Total system Total system with Extendahoe Reservoir with filter change Reservoir without filter change

124.9 l (132.0 US qt) 130.6 l (138.0 US qt) 55.0 l (58.1 US qt) 53.0 l (56.0 US qt)

590SN Total system Total system with Extendahoe Reservoir with filter change Reservoir without filter change

132.0 l (139.5 US qt) 137.7 l (145.5 US qt) 50.0 l (52.8 US qt) 47.0 l (49.7 US qt)

7-11

7 - MAINTENANCE

Transmission Specification: Capacity: Manual (powershuttle) Total system Refill (with or without filter change)

CASE AKCELA HY-TRAN® ULTRA™ HYDRAULIC TRANSMISSION OIL

Two wheel drive 17.0 l (18 US qt) 10.5 l (11 US qt)

Four wheel drive 19.4 l (21 US qt) 13.0 l (14 US qt)

Two wheel drive 21.7 l (22.9 US qt) 15.3 l (16.2 US qt)

Four wheel drive 20.7 l (21.9 US qt) 14.3 l (15.1 US qt)

Powershift S-type Total system Refill (with or without filter change) Powershift H-type Total system Refill (with or without filter change)

Four wheel drive only 18.0 l (19.0 US qt) 11.4 l (12.0 US qt)

Front drive axle - Two wheel drive Specification: Capacity: Each hub

TUTELA TRANSAXLE FLUID SAE 80W-140 0.8 l (0.8 US qt)

Front drive axle - Four wheel drive Specification: Capacity: 580N, 580SN Differential Each planetary hub

TUTELA TRANSAXLE FLUID SAE 80W-140

7.7 l (8.1 US qt) 0.5 l (0.5 US qt)

580SN-WT, 590SN Differential Each planetary hub

8.6 l (9.1 US qt) 1.0 l (1.1 US qt)

Rear axle (differential) Specification: Capacity: 580N, 580SN 580SN-WT, 590SN

TUTELA TRANSAXLE FLUID SAE 80W-140 13.6 l (14.4 US qt) 18.6 l (19.7 US qt)

Brake master cylinder Brake fluid supplied by the transmission.

7-12

7 - MAINTENANCE

Consumables For the very best protection of your investment, use the recommended lubrication and service products. Contact your dealer for these products and any questions you might have about the machine's service and lubrication requirements.

Always remember the environment before you service the machine and before you dispose of the old fluids and lubricants.

You must follow local, state, and regional regulations when disposing of fluids, filters, fuels, and lubricants.

• Do not put oil or fluids into the ground or into containers that can leak.

• Check with your local environmental or recycling center or your dealer for correct disposal information.

Systemgard lubrication analysis Ask your dealer about the lubricant analysis program, Systemgard. Through this service, your lubricants are tested in an independent laboratory. You simply remove a sample of lubricant from your machine and send the sample to the Systemgard laboratory. After the sample is processed, the laboratory will report back to you and guide you with maintenance requirements. Systemgard can help support your equipment up time and provide you with a service that can pay back dividends when you trade for another piece of CASE CONSTRUCTION equipment.

RCPH10TLB297AAF

7-13

1

7 - MAINTENANCE

CJ-4 Oils – Tier 4 F5H emissions equipped machines Recommended operating temperature range

(H)

0W-40 CJ-4 UNITEK to MAT3521

(H)

API CJ–4 0W-40 (H)

10W-40 CJ-4 UNITEK to CNH MAT3521

(H)

API CJ–4 10W-40 (H)

15W-40 CJ-4 UNITEK to CNH MAT3521

(H)

-40 °C -40 °F

-30 °C -22 °F

-20 °C -4 °F

-10 °C 14 °F

API CJ–4 15W-40

0 °C 32 °F

10 °C 50 °F

(H) Engine oil pan or coolant block heater recommended in this range

7-14

20 °C 68 °F

30 °C 86 °F

40 °C 104 °F

50 °C 122 °F

7 - MAINTENANCE

Fuses and relays The machine is equipped with five fuse box locations. Two locations in the front console, a side console box and two external locations (Glow-plug Control Unit and Telematics System).

Front console box 1. Turn the thumb screw (1) to loosen the panel cover (2) for the fuse box. Remove the panel cover.

RCPH10TLB320AAF

1

RCPH10TLB307AAF

2

RCPH10TLB303AAF

3

2. Remove the fuse box cover.

7-15

7 - MAINTENANCE

3. Refer to the decal on the interior side of the panel cover for fuse, relay, and/or diode functions.

RCPH10TLB310AAF

4

RCPH11TLB012BAD

5

RAPH12TLB0016BA

6

Front console ECU fuse and relay 1. Remove the cover from the steering column shroud.

Fuse or relay reference (1) (2) (3) (4)

Designation ECU B+ relay ECU B+ 20 A fuse ECU B+ 7.5 A fuse LAMBDA SENSOR B+ 7.5 A fuse

7-16

7 - MAINTENANCE

Side console box 1. Turn the thumb screws (1) to loosen the panel cover (2) for the fuse box. Remove the panel cover.

RCPH10TLB437AAF

7

RCPH10TLB301AAF

8

RCPH10TLB302AAF

9

2. Remove the fuse box covers as needed.

3. Refer to the decal on the interior side of the panel cover for fuse, relay, and/or diode functions.

RCPH10TLB319AAF

7-17

10

7 - MAINTENANCE

Glow-plug Control Unit (GCU) fuse 1. Raise the loader arm and engage the safety support.

2. Lift the engine hood.

3. Locate the 60 A fuse box for the GCU on the right hand side of the engine attached to the cab frame.

RAPH12TLB0017BA

7-18

11

7 - MAINTENANCE

Telematics system fuse 1. Raise the loader arm and engage the safety support.

2. Lift the engine hood.

3. On the right-hand side of the engine locate the wire harness with the in-line 5 A fuse. The location of the fuse will depend on the machine configuration: A. Machines equipped with the Battery Power Junction Stud (1) .

B. Machines equipped with a Master Disconnect Switch (2).

7-19

RAIL13TLB0207BA

12

RAIL13TLB0206BA

13

7 - MAINTENANCE

Definition fuse, relay and diode icon definitions Right-hand side console panel Power Shuttle

47511943_A

Powershift

1

47511942_A

2

Fuse icon definitions Function

Symbol ECU B+

Instrument cluster key ON

Instrument cluster B+

Rear lights

7-20

7 - MAINTENANCE

Function

Symbol Rear wipers/washers

Transmission differential lock

Tail lights

Pilot controls

Cigarette lighter plugs

4WD, Auto Ride Control

Dome light

Radio B+

Horn

Blower motor

A/C

TRAX B+

Key switch

Air seat

2WD, Ride Control

7-21

7 - MAINTENANCE

Symbol

Function Quick coupler, EH Clam, Radio Key ON

SAHR brake

Comfort Steer

PowerLift

Side lights

Customer B+

Customer key ON

Starter

Telematics NOTE: The Telematics system has an additional external fuse location. Refer to “Fuses and Relays” starting on page 7-15.

7-22

7 - MAINTENANCE

Relay icon definitions Function

Symbol Power relay #1

Power relay #2

SAHR park brake relay

SAHR park brake transmission cutout relay

Forward relay (Power Shuttle only)

A/C relay

Comfort Steer relay (Power Shuttle only)

Reverse relay (Power Shuttle only)

Neutral relay

Starter interlock relay

Auto Ride Control relay

Rear light relay

PowerLift relay

7-23

7 - MAINTENANCE

Diode icon definitions Symbol

Function Quick coupler diode #1

Quick coupler diode #2

Quick coupler diode #3

Quick coupler diode #4

Quick coupler diode #5

Reverse signal diode (Power Shuttle only)

Forward signal diode (Power Shuttle only)

Torque control diode

7-24

7 - MAINTENANCE

Left-hand side steering column console panel Power Shuttle

RCPH11TLB014AAD

Powershift

3

RCPH11TLB015AAD

4

Fuse icon definitions Function

Symbol Head lights

Front work lights

Turn signal, Hazards

Front wiper/washer

High beam

Beacon

Relay icon definitions Symbol

Function Comfort steer relay and Power relay #1 (Power Shuttle only) Comfort steer relay and Power relay #2 (Power Shuttle only) Transmission De-clutch relay (Powershift only)

Transmission lock relay (Powershift only)

7-25

7 - MAINTENANCE

Function

Symbol Power relay #3

Power relay #4

Start relay

Diode icon definitions Symbol

Function Reverse Signal Diode (Power Shuttle only)

Forward Signal Diode (Power Shuttle only)

7-26

7 - MAINTENANCE

Diagnostic/service tool port — Diagnostic service tool port The diagnostic/service tool port is located in the fuse box at the side console. Connect the Electronic Service Tool (EST) or DATAR to this port to update software and/or perform service and diagnostic tests.

1. Turn the thumb screws (1) to loosen the panel cover (2) for the fuse box. Remove the panel cover.

RCPH10TLB437AAF

1

RCPH10TLB302AAF

2

2. Unscrew the cap for the diagnostic/service tool port.

NOTE: You do not have to remove the fuse box covers.

7-27

7 - MAINTENANCE

Hydraulic diagnostic test ports If equipped, the machine’s hydraulic system pressure can be easily checked from the hydraulic quick disconnect diagnostic test port(s) located on the right hand side of the machine between the reservoir tank and cab door.

Hydraulic test port configurations NOTE: Hydraulic test ports on a mechanical control machine shown in the illustration.

580SN, 580SN WT and 590SN with pilot controls (two ports) • Top port — System pressure • Bottom port — Load Sense (LS) pressure 580SN, 580SN WT and 590SN with mechanical controls (one port) • System pressure 580N pilot or mechanical if equipped (three ports) • Top port — Loader pressure • Middle port — Steering pressure • Bottom port — Backhoe pressure RCPH11TLB003BAD

7-28

1

7 - MAINTENANCE

Heater coolant shutoff valve The heater coolant shutoff valve controls the flow of hot coolant to the heater.

• In warm ambient temperatures, turn the shutoff valve clockwise to stop hot coolant flow to the heater.

• In cold ambient temperatures, turn the shutoff valve counter-clockwise to allow hot coolant to flow to the heater.

RCPH10TLB159AAF

7-29

1

7 - MAINTENANCE

MAINTENANCE CHART

Maintenance Chart

Interval

At warning message display

Page no.

7-32 7-34 7-35 7-37 7-38

Initial 10 hours

7-41 7-42 Every 10 hours or 7-43 daily 7-45 Initial 20 hours 7-54 7-55 7-56 7-57 Every 50 hours 7-59

Initial 100 hours

Every 100 hours Every 250 hours

7-60 7-61 7-62 7-62 7-64 7-66 7-68 7-70 7-71 7-72 7-72 7-73 7-41 7-75 7-76 7-76 7-77 7-77 7-77 7-78 7-79 7-80

Charging Bleed Change fluid Adjust Lubricate Grease Tighten Cleaning Check Replace Maintenance action No. of pts.

X Engine air filters X Hydraulic filter(s) Fuel system water separator X X Diesel Particular Filter (DPF) Regeneration Auto X Diesel Particular Filter (DPF) Regeneration Forced Air conditioning belt X Wheel nut and bolt torque X Engine oil level X X Loader, backhoe, Extendahoe grease fittings X Transmission fluid level X Front axle fluid level X Rear axle fluid level Fuel system water separator X X Coolant reservoir (deaeration reservoir) fluid level X Hydraulic reservoir fluid level X Front axle grease fittings Loader hydraulic coupler lock pins X X 4 in 1 bucket pivots and grease fittings X Hydraulic filter(s) X Transmission filter X Fuel filters X Service brakes Parking brake X Backhoe swing control X Extendahoe control X Battery X Air conditioning belt X X Front axle fluid level Front axle breather X X Front axle drive shaft X Rear axle fluid level Rear axle breather X X Rear axle drive shaft Fuel tank X X Transmission fluid level Air conditioning compressor seals X

7-30

7 - MAINTENANCE

Interval

Every 500 hours

Every 1000 hours

Every 2000 hours Every 3000 hours Every 4000 hours As required

Page no.

7-81 7-83 7-68 7-86 7-87 7-88 7-90 7-91 7-92 7-94 7-95 7-97 7-99 7-100 7-103 7-103 7-104 7-105 7-107 7-108 7-110 7-111 7-113 7-113 7-114 7-116

Maintenance action

ROPS cab and seat mount Operator's seat Fuel filters Engine oil and filter Battery fluid level Hydraulic fluid and filter(s) Hydraulic reservoir breather Cab intake filter Front axle fluid Rear axle fluid Transmission fluid and filter Engine air filters Parking brake Cooling system Diesel particulate filter (DPF) Crankcase ventilation filter Swing cylinder area Bleed air from the fuel system Tire pressure Operator's seat Grille screen and radiator area Fan belt Ride control accumulator Pilot control accumulator Disable parking brake Auxiliary hydraulic pressure and flow

7-31

Charging Bleed Change fluid Adjust Lubricate Grease Tighten Cleaning Check Replace No. of pts.

X X X X X X X X X X X X X X X X X X X X X X X X X X

7 - MAINTENANCE

At warning message display

Engine air filters Clean or replace the engine air filter whenever the warning lamp 1.

Clean the area around the outside front cover of the air filter housing.

2.

Inspect the air filter housing and components for damage.

3.

Release three clips that secure the air filter housing cover in place.

remains illuminated while the engine is running.

NOTE: Third clip not shown.

4.

RCPH11TLB004BAD

1

RCPH11TLB055BAD

2

Remove and inspect the primary filter.

A.

If damage is noticed on the sides or edges of the filter, replace the filter. If okay continue.

B.

Examine the inside of the filter. If the filter has dust and debris on the inside, replace the filter.

If clean continue.

C.

Lightly tap the ends of the filter against the palm of your hand. Never against a hard surface.

D.

Shine a light inside the filter, if you see light spots or deteriorated areas, replace the filter.

If no damage is apparent continue.

NOTICE: It is okay to clean the primary filter three or four times but it needs to be replaced if damage to the filter is apparent.

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7 - MAINTENANCE

5.

6.

With the primary filter removed, use a lint-free cloth tied to a stiff rod and wipe the inside of the housing clean. Avoid touching the inner filter.

RCPH11TLB056BAD

3

RCPH11TLB056BAD

4

Do not remove the inner filter unless the outside of the inner filter is dirty, replace the inner filter do not clean. Repeat step 5 if replacing the inner filter.

7.

Dispose of the filters in accordance with local, regional, and federal regulations.

8.

If applicable, install the inner air filter. Ensure a tight seal is created.

9.

Install the primary air filter. Ensure a tight seal is created.

10.

Fasten the clips that secure the air filter housing in place.

11.

Start up the engine.

12.

Ensure the warning lamp does not illuminate. If the warning light illuminates replace the outer filter if it was cleaned instead of replaced. If the problem continues replace the inner filter.

7-33

7 - MAINTENANCE

Hydraulic filter(s) Replace the hydraulic oil filter whenever the warning lamp remains illuminated while the engine is running at normal operating temperature.

The hydraulic filter is located under the left rear portion of the machine just in front of the rear axle.

1.

RCPH10TLB042AAF

1

RCPH10TLB428AAF

2

RCPH10TLB045AAF

3

Slowly open the hydraulic reservoir cap to help relieve pressure.

2.

Clean the area around the filter head area before removing the old filter. Wear eye protection to keep dirt and debris from eyes.

3.

Use a filter wrench and remove the old filter. Have a suitable container ready to capture any fluid that might leak or spill.

4.

Dispose of the filter in accordance with local, regional, and federal regulations.

5.

Lubricate the gasket of the new filter with clean oil.

6.

Install the new filter and turn it clockwise until the gasket contacts the head of the filter assembly.

7.

Continue to tighten the filter for 1/3 turn.

8.

Tighten the hydraulic reservoir cap.

9.

Start up the engine.

10.

Ensure the warning lamp does not illuminate.

11.

After running for three or four minutes, shut down the engine.

12.

Inspect for leaks.

7-34

7 - MAINTENANCE

Fuel system water separator Drain the water separator and check the fuel tank whenever the engine fault indicator lamp (1) illuminates, the audible alarm sounds, and the water in fuel system screen (2) appears in the display.

NOTICE: The indicator lamp only illuminates at potential problems. To ensure the machine operates correctly, follow the maintenance service interval guidelines listed on the maintenance decal and in this manual.

RCPH10TLB027AAF

1

RAIL11TLB0009AA

2

RAIL11TLB0007AA

3

RCPH10TLB031AAF

4

NOTE: A clear bowl is available to allow a visible check of the fuel for water. When the bowl is installed, you do not need to remove the connector and drain the fuel. If desired, contact your dealer for the service kit to install the clear bowl. If your machine is updated to include the clear bowl, then visibly check the bowl for water in the fuel. If water is present, drain water out of the filter and the fuel tank.

1.

Remove the wire connector attached to the bottom of the drain valve for the water separator.

•

Press on the wire clasp that holds the connector to the drain to remove.

7-35

7 - MAINTENANCE

2.

Hold a small container under the water separator and loosen the drain valve.

3.

Collect a small amount of fluid and inspect for water or sediment.

4.

Drain until water or sediment is no longer present.

5.

Close the drain valve.

6.

If water or sediment was found in the water separator, drain the fuel tank.

A.

Place a collection container under the drain plug and remove the plug .

B.

After water and sediment are removed, install and tighten the plug.

NOTE: The drain plug for the fuel tank is underneath the machine. Illustration shows looking up at the drain plug.

RCPH10TLB358AAF

7-36

5

7 - MAINTENANCE

Diesel Particular Filter (DPF) Regeneration - Auto CAUTION Burn hazard!

During the Diesel Particular Filter (DPF) regeneration process the exhaust stack and fixed hood area becomes extremely hot. Allow area to cool before servicing or working near the exhaust system components.

Failure to comply could result in minor or moderate injury.

C0102A

During the auto regeneration process an increase in engine noise level may be observed.

During the auto regeneration process a burning or “hot” odor may be present.

The operator may continue to operate the machine normally during the auto regeneration process. When engine load is high enough regeneration may happen. If the load drops, regeneration may stop early.

The auto regeneration process will last approximately 5 – 20 minutes depending on the ash level in the DPF and current machine operations.

DPF regeneration — Auto NOTE: The operator may choose to delay the auto regeneration process, refer to the regeneration inhibit procedure on page 6-8. However, continuing to delay the auto regeneration process will eventually result in a forced regeneration.

1.

2.

Operator is notified by a single audible beep and the DPF regeneration ON symbol appears on the display screen. The DPF regeneration process begins and the display will alternate between the DPF ON symbol and the hour meter, approximately 10 times.

RCPH11TLB006AAD

1

RCPH11TLB005AAD

2

After the regeneration process is complete a single audible beep and the DPF regeneration OFF symbol will appear on the display screen. The display will alternate between the DPF OFF symbol and the hour meter, approximately 10 times.

7-37

7 - MAINTENANCE

Diesel Particular Filter (DPF) Regeneration - Forced WARNING Fire hazard!

During the Diesel Particular Filter (DPF) forced regeneration process the exhaust stack and fixed hood area becomes extremely hot. Park the machine outside and away from combustible or highly flammable material.

Failure to comply could result in death or serious injury.

W1165A

CAUTION Burn hazard!

During the Diesel Particular Filter (DPF) regeneration process the exhaust stack and fixed hood area becomes extremely hot. Allow area to cool before servicing or working near the exhaust system components.

Failure to comply could result in minor or moderate injury.

C0102A

On occasion, the machine will need to be safely parked and run through a forced regeneration to clear accumulated ash in the DPF that can not be cleared through normal machine operating cycles.

The operator may NOT continue to operate the machine normally during the forced regeneration process.

During the forced regeneration process an increase in engine noise level may be observed.

During the forced regeneration process a burning or “hot” odor may be present.

The forced regeneration process will last approximately 20 minutes depending on the ash level in the DPF. If the forced generation process is not allowed the machine will begin to de-rate may occur if the forced regeneration is ignored for an extended period of time.

. Damage or shortened DPF life

DPF regeneration — Forced 1.

2.

Operator will be notified with one of the following: •

Extended audible alert, amber LED and the DPF regeneration PARK symbol will appear on the display screen. Indicating a high level of ash is present in the DPF system.

•

Constant audible alert, red LED and the DPF regeneration PARK symbol will appear on the display screen. Indicating an extremely high level of ash is present in the DPF system.

RCPH11TLB004AAD

1

RCPH11TLB003AAD

2

Calmly find a location out of the way on the job site and clear away from any combustible material. Perform the following: A.

Put the machine in Neutral.

B.

Engage parking brake.

C.

Put both the hand and foot throttles in their idle position.

D.

Wait for the DPF regeneration START symbol to appear on the display.

NOTE: Changing any of the above conditions during the forced regeneration process will cause the process to FAIL.

7-38

7 - MAINTENANCE

3.

4.

5.

Press Enter.

RCPH10TLB140AAF

3

RCPH11TLB002AAD

4

RCPH11TLB006AAD

5

RCPH11TLB010AAD

6

DPF regeneration WAIT symbol appears. The system is validating machine readiness and all actions in step 2 have been completed.

One of the following will occur.

•

•

DPF regeneration ON symbol appears indicating the regeneration process has started, allow approximately 20 minutes to complete.

DPF regeneration FAIL symbol appears indicating the machine is not ready. Repeat step 2.

NOTE: If the DPF regeneration continues to FAIL contact your authorized dealer for service.

7-39

7 - MAINTENANCE

6.

DPF regeneration OFF symbol appears indicating the regeneration process is complete. Machine is ready for operation.

RCPH11TLB005AAD

7-40

7

7 - MAINTENANCE

Initial 10 hours

Air conditioning belt Inspect the tension of a new air conditioning belt after the first 10 hours of operation and then every 250 hours of operation.

1.

2.

Check the belt at the location shown with a belt tension gauge. Specification is 122 - 149 N·m (90 - 110 lb ft).

RAIL11TLB0001AA

1

RAIL11TLB0005AA

2

If the belt tension does not meet specification: A.

Loosen the pivot bolt (1).

B.

Loosen the lock nut (2).

C.

Turn the adjustment bolt (3) clockwise to tighten the belt. Turn the adjustment bolt counter-clockwise belt will loosen.

D.

When adjustment is complete, tighten the lock nut and pivot bolt.

7-41

7 - MAINTENANCE

Wheel nut and bolt torque Check the torque of the wheel nuts and bolts at the first 10 hours of operation whenever a wheel is removed or for a new machine. If the nuts and bolts loosened, retighten and check after an additional 10 hours of operation. Repeat until the nuts and bolts remain tight.

Front wheels Specification: •

Two wheel drive - 156 - 203 N·m (115 - 150 lb ft)

•

Four wheel drive - 251 N·m (185 lb ft)

NOTICE: Nuts must be tightened in a crossing pattern (sequence), as shown.

When installing a front wheel: 1.

Tighten the eight mounting nuts in sequence until the wheel is snug again the axle hub.

2.

Tighten the nuts in sequence to a torque of 122 N·m (90 lb ft).

3.

Turn the nuts in sequence an additional 90 ° to set the preload.

4.

Ensure the nuts are tightened to specification.

RCPH10TLB074AAF

1

RCPH10TLB075AAF

2

Rear wheel Specification: 305 N·m (225 lb ft) NOTICE: Nuts must be tightened in a crossing pattern (sequence), as shown.

When installing a rear wheel: 1.

Tighten the ten mounting nuts in sequence until the wheel is snug again the axle hub.

2.

Tighten the nuts in sequence to a torque of 136 N·m (100 lb ft).

3.

Tighten the nuts a second time, in sequence, to a torque of 271 N·m (200 lb ft).

4.

Turn the nuts in sequence an additional 30 ° to set the preload.

5.

Ensure the nuts are tightened to specification.

7-42

7 - MAINTENANCE

Every 10 hours or daily

Engine oil level Check the engine oil level before you start the engine each day or before the start of each 10 hour shift.

1.

2.

3.

To ensure an accurate level reading: A.

Park the machine on level ground.

B.

Shut down the engine.

C.

Allow time for the oil to drain down into the pan.

Push the dipstick completely in and then pull the dipstick out.

RAIL11TLB0008AA

1

RCPH10TLB029AAF

2

Inspect the dipstick. The oil level should be at the mark for maximum capacity.

7-43

7 - MAINTENANCE

4.

Add oil as needed at the fill location on the machine.

RAIL11TLB0008AA

7-44

3

7 - MAINTENANCE

Loader, backhoe, Extendahoe grease fittings Clean the fittings before greasing. Grease the pivot points, pins, and fittings with TUTELA MULTI-PURPOSE EP GREASE 251H, GR-9 every 10 hours of operation or each day. If you operate the machine in severe conditions, grease more often.

Loader

RCPH10TLB065FAM

1. Lift arm pivot 2. Lift cylinder 3. Bucket link 1.

1

4. Bucket cylinder trunnion 5. Bucket cylinder, rod end 6. Bucket pivots

Lift arm pivot - four total, two on each side

RCPH10TLB381AAF

7-45

2

7 - MAINTENANCE

2.

3.

4.

5.

Lift cylinder, closed end and rod end - four total, two on each side

RCPH10TLB438AAF

3

RCPH10TLB379AAF

4

RCPH10TLB380AAF

5

RCPH10TLB388AAF

6

Bucket link - Two total, one on each side

Bucket cylinder trunnion - Two total, one on each side

Bucket cylinder, rod end - Two total, one on each side

7-46

7 - MAINTENANCE

6.

Bucket pivots - Four total, two on each side

RCPH10TLB389AAF

7-47

7

7 - MAINTENANCE

Backhoe/Extendahoe

RCPH11TLB001FAM

8

1. Stabilizer cylinder, closed end 2. Boom pivot

8. Boom cylinder, rod end 9. Dipper cylinder, closed end

3. Trunnion 4. Swing cylinder, rod end 5. Upper swing pivot

10. Boom cylinder, closed end 11. Dipper cylinder, rod end 12. Dipper pivot

6. Lower swing pivot 7. Boom release

13. Bucket cylinder, closed end 14. Bucket cylinder, rod end

1.

15. Bucket link 16. Bucket pivot, with hydraulic coupler 17. Bucket links 18. Bucket pivot, without coupler 19. Extendahoe dipper with gripper teeth

Stabilizer cylinder, closed end - Two total, one on each side

RCPH10TLB378AAF

7-48

9

7 - MAINTENANCE

2.

3.

4.

5.

Boom pivot - Two total, one on each side

RCPH10TLB390AAF

10

RCPH10TLB377AAF

11

RCPH10TLB367AAF

12

RCPH10TLB382AAF

13

Trunnion - Four total, two on each side

Swing cylinder, rod end - Two

Upper swing pivot - One

7-49

7 - MAINTENANCE

6.

7.

8.

9.

Lower swing pivot - One

RCPH10TLB383AAF

14

RCPH10TLB371AAF

15

RCPH10TLB371AAF

16

RCPH10TLB376AAF

17

Boom release - One

Boom cylinder, rod end - One

Dipper cylinder, closed end - One

7-50

7 - MAINTENANCE

10.

11.

12.

13.

Boom cylinder, closed end - One

RCPH10TLB372AAF

18

RCPH10TLB372AAF

19

RCPH10TLB373AAF

20

RCPH10TLB374AAF

21

Dipper cylinder, rod end - One

Dipper pivot - Two total, one on each side

Bucket cylinder, closed end - One

7-51

7 - MAINTENANCE

14.

15.

16.

17.

Bucket cylinder, rod end - One

RCPH10TLB375AAF

22

RCPH10TLB384AAF

23

RCPH10TLB366AAF

24

RCPH10TLB366AAF

25

Bucket link - One

Bucket pivot, with hydraulic coupler- Two

Bucket links - Six total, three on each side

7-52

7 - MAINTENANCE

18.

19.

Bucket pivot, without coupler - One

RCPH10TLB385AAF

26

RCPH10TLB386AAF

27

RCPH10TLB387AAF

28

Extendahoe, if equipped - Two total: •

•

Top

Bottom

7-53

7 - MAINTENANCE

Initial 20 hours

Transmission fluid level WARNING Rotating parts!

The engine is running. Keep clear of rotating fans and belts.

Failure to comply could result in death or serious injury.

W0275A

Check the fluid level of the transmission after the first 20 hours of operation on a new machine or after a component rebuild. Then check the fluid level every 250 hours of operation.

1.

Start the engine. The engine must be running to accurately check the transmission fluid level.

2.

Turn the dipstick handle counter-clockwise and pull out the dipstick.

3.

4.

RCPH11TLB027BAD

1

RCPH10TLB054AAF

2

Check the fluid level on the dipstick. The level should be between the high (H) mark and the (L) mark.

Add fluid as needed. Do not fill above the high mark.

7-54

7 - MAINTENANCE

Front axle fluid level - Four wheel drive Check the oil level of the front wheel drive axle after the first 20 hours of operation with a new machine or after a component rebuild. Then check the oil level every 250 hours of operation.

NOTE: The illustrations may not match your machine. The drain plugs, drain position, and the check/fill position are the same. You must check the center bowl and planetary ends.

1.

Raise the wheels about 25 mm (1 in) above the surface with the loader.

2.

Rotate each wheel so that the oil level plug is in the position shown.

3.

Lower the wheels to the surface.

4.

Slowly remove the plug. Oil should be even with the plug orifice.

5.

Add oil as needed.

6.

Install the plug.

7.

Repeat the procedure for the other wheel.

8.

Slowly remove the plug from the center bowl. Oil should be even with the orifice.

9.

Add oil as needed.

10.

Install the plug.

7-55

RAIL11TLB0011AA

1

RCPH10TLB059AAF

2

7 - MAINTENANCE

Rear axle fluid level Check the oil level of the rear axle after the first 20 hours of operation with a new machine or after a component rebuild.

Then check the oil level every 250 hours of operation.

1.

Place the machine on a firm level surface.

2.

Slowly remove the oil check/fill plug. Oil should be even with the plug orifice.

3.

Add oil as needed.

4.

Install the plug.

RCPH09TLB006AAF

7-56

1

7 - MAINTENANCE

Every 50 hours

Fuel system water separator Drain the water separator and check the fuel for water or sediment every 50 hours.

NOTE: A clear bowl is available to allow a visible check of the fuel for water. When the bowl is installed, you do not need to remove the connector and drain the fuel. If desired, contact your dealer for the service kit to install the clear bowl. If your machine is updated to include the clear bowl, then visibly check the bowl for water in the fuel. If water is present, drain water out of the filter and the fuel tank.

1.

RAIL11TLB0009AA

1

RAIL11TLB0007AA

2

RCPH10TLB031AAF

3

Remove the wire connector attached to the bottom of the drain valve for the water separator.

NOTE: View is from underneath the machine.

•

Press on the wire clasp that holds the connector to the drain to remove.

2.

Hold a small container under the water separator and loosen the drain valve.

3.

Collect a small amount of fluid and inspect for water or sediment.

4.

Drain until water or sediment is no longer present.

5.

Close the drain valve.

7-57

7 - MAINTENANCE

6.

If water or sediment was found in the water separator, drain the fuel tank.

A.

Place a collection container under the drain plug and remove the plug .

B.

After water and sediment are removed, install and tighten the plug.

NOTE: The drain plug for the fuel tank is underneath the machine. Illustration shows looking up at the drain plug.

RCPH10TLB358AAF

7-58

4

7 - MAINTENANCE

Coolant reservoir (deaeration reservoir) fluid level Check the deaeration reservoir fluid level every 50 hours of operation.

1.

2.

To ensure an accurate level reading: A.

Park the machine on level ground.

B.

Shut down the engine.

C.

Allow time for the coolant to completely cool.

Coolant must be cold before proceeding.

Check the coolant level on the reservoir. The coolant level should be between the HOT MAX mark (1) and the COLD MIN mark (2).

RAIL11TLB0006AA

1

RCPH11TLB036BAD

2

CAUTION Burn hazard!

Hot coolant can spray out if you remove the filler cap while the system is hot. After the system has cooled, turn the filler cap to the first notch and wait for all pressure to release before proceeding.

Failure to comply could result in minor or moderate injury.

C0043A

3.

Add coolant as needed. Open the filler cap by slowing turning the cap counter-clockwise until it is removed. It is not necessary to remove the hoses in order to remove the cap.

7-59

7 - MAINTENANCE

Hydraulic reservoir fluid level Check the fluid level of the hydraulic system every 50 hours of operation or each week, whichever occurs first.

1.

To ensure an accurate level reading: •

Lower the loader bucket to the surface.

•

Put the backhoe in transport position.

•

Raise both stabilizers.

•

Allow the hydraulic fluid to cool.

2.

Check the gauge (1) on the hydraulic reservoir. The hydraulic reservoir is full when hydraulic fluid comes to the FULL COLD mark in the gauge.

3.

Add hydraulic fluid as needed. Slowly turn the reservoir cap (2) to relieve pressure and the remove the cap.

RCPH10TLB428AAF

7-60

1

7 - MAINTENANCE

Front axle grease fittings Grease the king pins and the front axle pivot every 50 hours of operation, or more frequently, if the machine has been working in water or extremely muddy conditions.

•

•

•

King pins, two-wheel drive - Four total, two on each side

RCPH10TLB063AAF

1

RCPH10TLB369AAF

2

RCPH10TLB370AAF

3

King pins, four wheel drive - Four total, two on each side

Front axle pivot, remote fitting - One

7-61

7 - MAINTENANCE

Loader hydraulic coupler lock pins If equipped, grease the lock pins for the hydraulic coupler every 50 hours of operation. Use Case Moly 251 EP-M. NOTE: There are two total fittings, one on each side.

RCPH10TLB269AAF

1

RCPH10TLB258AAF

1

RCPH10TLB258AAF

2

4 in 1 bucket pivots and grease fittings Grease the pivots and fittings for the 4 in 1 bucket, if equipped, every 50 hours of operation. Use Case Moly 251 EP-M. •

•

Bucket pivot - Two total, one on each side

Cylinder, rod end - Two total, one on each side

7-62

7 - MAINTENANCE

•

Cylinder, closed end - Two total, one on each side

RCPH10TLB258AAF

7-63

3

7 - MAINTENANCE

Initial 100 hours

Hydraulic filter(s) Replace the hydraulic filter after the first 100 hours on a new machine or if a major component has been rebuilt.

Then replace the hydraulic filter every 1000 hours of operation.

NOTICE: Always replace the hydraulic filter whenever the warning lamp running.

remains illuminated while the engine is

The hydraulic filter is located under the left rear portion of the machine just in front of the rear axle.

1.

RCPH10TLB042AAF

1

RCPH10TLB428AAF

2

RCPH10TLB045AAF

3

Slowly open the hydraulic reservoir cap to help relieve pressure.

2.

Clean the area around the filter head area before removing the old filter. Wear eye protection to keep dirt and debris from eyes.

3.

Use a filter wrench and remove the old filter. Have a suitable container ready to capture any fluid that might leak or spill.

4.

Dispose of the filter and collected fluid in accordance with local, regional, and federal regulations.

5.

Lubricate the gasket of the new filter with clean oil.

6.

Install the new filter and turn it clockwise until the gasket contacts the head of the filter assembly.

7.

Continue to tighten the filter for 1/3 turn.

8.

Tighten the hydraulic reservoir cap.

9.

Start up the engine.

7-64

7 - MAINTENANCE

10.

11.

After running for three or four minutes: A.

Ensure the warning lamp does not illuminate.

B.

Shut down the engine.

Inspect for leaks.

7-65

7 - MAINTENANCE

Transmission filter Replace the transmission filter after the first 100 hours on a new machine or if a major component has been rebuilt.

1.

2.

Clean the area around the transmission dipstick and remove the dipstick.

RCPH11TLB027BAD

1

RCPH10TLB395AAF

2

RCPH10TLB023AAF

3

Clean the area around the transmission filter head.

Clean the surrounding areas to help eliminate contamination.

•

•

Powershift S-type transmission - The filter is located on the left-hand side, near the fuel tank.

Manual (powershuttle) or Powershift H-type transmission - The filter is on the right-hand side, between the chassis and the transmission.

3.

Place a suitable container under the transmission filter to capture fluid during the procedure.

4.

Remove the filter. Use a filter removal tool, if necessary.

5.

Dispose of the filter and collected fluid in accordance with local, regional, and federal regulations.

6.

Lubricate the gasket of the new filter with clean oil.

NOTICE: Never use a filter removal tool to install the filter.

7-66

7 - MAINTENANCE

7.

Install the new filter and turn clockwise until the gasket contacts the head of the filter assembly.

8.

Continue to tighten the filter another 1/3 turn.

9.

Replace the transmission dipstick.

10.

Start up the engine.

11.

Check for leaks around the filter

12.

Operate the machine in 1st and 2nd gear for a few minutes.

13.

Park the machine on a level surface.

14.

Check the fluid level and add if necessary.

7-67

7 - MAINTENANCE

Fuel filters Replace the fuel filters after the first 100 hours of operation on a new machine or if a major component has been rebuilt. Then replace the fuel filters every 500 hours of operation or after a loss of engine power.

1.

Fill the fuel tank before proceeding.

2.

Open the fuel tank cap slightly to release pressure.

3.

Clean the area around the water separator of dirt and debris.

4.

Remove the wire connector at the base of the water separator.

•

RAIL11TLB0009AA

1

RAIL11TLB0007AA

2

RCPH10TLB031AAF

3

Press on the wire clasp that holds the connector to the drain to remove.

NOTE: View is from underneath the machine.

7-68

7 - MAINTENANCE

5.

Remove the black collar (1) and the filter (2). Use a filter removal tool, if necessary.

6.

Apply clean engine oil to the new fuel filter seal.

RAIL11TLB0009AA

4

RAIL11TLB0008AA

5

NOTICE: Never use a filter removal tool to install a new filter.

7.

Install the new filter.

8.

Install the black collar and turn until it snaps into place.

9.

Continue to tighten the filter and additional 1/2 to 3/4 turn.

10.

Install the wire connector. You should hear it click into position.

11.

Clean the area around the primary fuel filter of dirt and debris.

12.

Turn the primary filter counter-clockwise to remove.

Use a filter removal tool, if necessary.

13.

Apply clean engine oil to the new primary filter seal.

14.

Turn the new primary filter clockwise onto the filter head until the filter gasket makes contact with the filter body.

15.

Continue to tighten the primary filter and additional 1/2 to 3/4 turn.

16.

Tighten the fuel tank cap.

17.

Dispose of the filters and collected fluid in accordance with local, regional, and federal regulations.

NOTICE: Air in the fuel system causes excessive engine cranking before the engine starts. It is crucial that all air be removed from the system.

18.

WARNING Pressurized system!

Only use the bleed screw to bleed air from the fuel system. DO NOT loosen the fuel or injector lines to bleed air. Injury or damage can occur. Fuel or injector lines are under very high pressure.

Failure to comply could result in death or serious injury.

W0285A

Bleed air from the system. For detailed instructions, refer to page 7-105.

7-69

7 - MAINTENANCE

Service brakes Check the operation of the service (pedal) brakes on a hard level surface after the first 100 hours of operation.

1.

Make sure the area is clear of other workers or bystanders.

2.

Lock both pedals together with the brake pedal lock.

3.

Shift the transmission to 2nd gear.

4.

Drive the machine forward at full throttle.

5.

When the machine is moving at full speed, remove your foot from the throttle and stop the machine.

6.

The machine must stop smoothly in a straight line and the brake pedal effort must feel firm.

NOTICE: If the machine does not stop in a straight line or if the brake pedal effort feels soft, contact your dealer for service.

7-70

7 - MAINTENANCE

Parking brake Check the operation of the parking brake after the first 100 hours of operation. Then check the parking brake every 1000 hours of operation.

1.

Make sure the area is clear of other workers or bystanders.

2.

Disconnect the connector for SAHR brake solenoid on the transmission. For detailed instructions, refer to page 7-114.

3.

Ensure the operator's seat is in the loader operation position and fasten the seat belt.

4.

Disengage four wheel drive, if equipped.

5.

Engage the parking brake.

6.

Place the direction control lever in neutral and the transmission in 3rd gear.

7.

Start up the engine.

8.

Ensure the loader bucket, backhoe bucket, and stabilizers are raised in preparation of forward travel.

9.

Disengage the parking brake.

10.

Place the direction control lever in forward and increase the engine speed to 1500 RPM. The machine must not move. Contact your dealer for service as needed.

11.

Connect the connector for the SAHR brake solenoid to the transmission. The connector must be attached before returning the machine to operation. For detailed instructions, refer to page 7-114.

12.

Test the parking brake to ensure it engages and disengages correctly. For example, transmission is declutched when the parking brake is applied.

7-71

7 - MAINTENANCE

Every 100 hours

Backhoe swing control Grease the two fittings for the swing pedals, if equipped, every 100 hours of operation.

1.

Remove the two plastic plugs on the backside of the backhoe control tower to access the fittings.

2.

Wipe dirt and debris away from the fittings and around the area.

3.

Grease the fittings with TUTELA MULTI-PURPOSE EP 251H, GR-9 and insert the plastic plugs.

GREASE

RCPH10TLB128AAF

1

Extendahoe control Grease the fitting of the foot pedal control for the Extendahoe, if equipped, every 100 hours of operation.

1.

Remove the plastic plug on the backside of the backhoe control tower to access the fitting.

2.

Wipe dirt and debris away from the fitting and around the area.

3.

Grease the fitting with TUTELA MULTI-PURPOSE EP 251H, GR-9 and insert the plastic plug.

GREASE

RCPH10TLB175AAF

7-72

1

7 - MAINTENANCE

Every 250 hours

Battery WARNING Hazardous chemicals!

Battery electrolyte contains sulfuric acid. Contact with skin and eyes could result in severe irritation and burns. Always wear splash-proof goggles and protective clothing (gloves and aprons). Wash hands after handling.

Failure to comply could result in death or serious injury.

W0006A

Check the batteries for dirt, corrosion, and damage every 250 hours of operation.

Dirt mixed with electrolyte or moisture on the top of the battery can cause a discharged condition in the battery.

1.

If your machine is equipped with a tool box, use a 16 mm tool to release the tool box pivot.

2.

Use a 13 mm tool to remove the battery access door.

3.

Use baking soda or ammonia and flush the outside of the battery with water.

4.

Use the Case battery saver to prevent corrosion on the battery terminals. Follow the instructions on the bottle. The battery saver does not require water. If the battery saver is not available, use a suitable, special cleaner designed to prevent corrosion.

5.

Keep the battery vents clean. Make sure the vents are not restricted.

7-73

7 - MAINTENANCE

Air conditioning belt Inspect the tension of a new air conditioning belt after the first 10 hours of operation and then every 250 hours of operation.

1.

2.

Check the belt at the location shown with a belt tension gauge. Specification is 122 - 149 N·m (90 - 110 lb ft).

RAIL11TLB0001AA

1

RAIL11TLB0005AA

2

If the belt tension does not meet specification: A.

Loosen the pivot bolt (1).

B.

Loosen the lock nut (2).

C.

Turn the adjustment bolt (3) clockwise to tighten the belt. Turn the adjustment bolt counter-clockwise belt will loosen.

D.

When adjustment is complete, tighten the lock nut and pivot bolt.

7-74

7 - MAINTENANCE

Front axle fluid level - Four wheel drive Check the oil level of the front wheel drive axle every 250 hours of operation.

NOTE: The illustrations may not match your machine. The drain plugs, drain position, and the check/fill position are the same. You must check the center bowl and planetary ends.

1.

Raise the wheels about 25 mm (1 in) above the surface with the loader.

2.

Rotate each wheel so that the oil level plug is in the position shown.

3.

Lower the wheels to the surface.

4.

Slowly remove the plug. Oil should be even with the plug orifice.

5.

Add oil as needed.

6.

Install the plug.

7.

Repeat the procedure for the other wheel.

8.

RAIL11TLB0011AA

1

RCPH10TLB059AAF

2

Slowly remove the plug from the center bowl. Oil should be even with the orifice.

9.

Add oil as needed.

10.

Install the plug.

7-75

7 - MAINTENANCE

Front axle breather Clean the front axle breather every 250 hours of operation.

If you operate the machine in severe conditions, clean it more frequently.

The front axle breather is located on the left side of the front axle.

1.

2.

Remove dirt and debris from the area around the breather and clean with solvent.

CAUTION Eye injury hazard!

Wear protective goggles when using compressed air.

Failure to comply could result in minor or moderate injury.

RCPH10TLB058AAF

1

RAIL11TLB0010AA

1

C0035A

Blow dry the area with compressed air.

3.

Spin the top cap to ensue that it is free to turn.

Front axle drive shaft Grease the front slip spline every 250 hours of operation.

Use TUTELA MULTI-PURPOSE EP GREASE 251H, GR-9 .

7-76

7 - MAINTENANCE

Rear axle fluid level Check the oil level of the rear axle every 250 hours.

1.

Place the machine on a firm level surface.

2.

Slowly remove the oil check/fill plug. Oil should be even with the plug orifice.

3.

Add oil as needed.

4.

Install the plug.

RCPH09TLB006AAF

1

RCPH10TLB295AAF

1

RCPH10TLB061AAF

1

Rear axle breather Clean the rear axle breather every 250 hours of operation.

If you operate the machine in severe conditions, clean it more frequently.

1.

2.

Remove dirt and debris from the area around the breather and clean with solvent.

CAUTION Eye injury hazard!

Wear protective goggles when using compressed air.

Failure to comply could result in minor or moderate injury.

C0035A

Blow dry the area with compressed air.

3.

Spin the top cap to ensue that it is free to turn.

Rear axle drive shaft Grease the rear axle drive shaft every 250 hours of operation. Use TUTELA MULTI-PURPOSE EP GREASE 251H, GR-9.

7-77

7 - MAINTENANCE

Fuel tank Inspect the fuel tank for water and sediment every 250 hours of operation.

1.

Park the machine on a firm, level surface.

2.

Place a collection container under the drain plug for the fuel tank and slowly remove the drain plug.

NOTE: The drain plug for the fuel tank is underneath the machine. Illustration shows looking up at the drain plug.

3.

Allow a small amount of fluid into the collection container and install and tighten the drain plug.

4.

If water or sediment is found, drain and clean the fuel tank as needed.

RCPH10TLB358AAF

7-78

1

7 - MAINTENANCE

Transmission fluid level Check the fluid level of the transmission every 250 hours of operation.

1.

WARNING Rotating parts!

The engine is running. Keep clear of rotating fans and belts.

Failure to comply could result in death or serious injury.

W0275A

Start up the engine. The engine must be running at idle to accurately check the transmission fluid level.

2.

3.

Turn the dipstick handle counter-clockwise and pull out the dipstick.

RCPH11TLB027BAD

1

RCPH10TLB054AAF

2

Check the fluid level on the dipstick. The level should be between the high (H) mark and the (L) mark.

4.

Shut down the engine.

5.

Add fluid as needed. Do not fill above the high mark.

7-79

7 - MAINTENANCE

Air conditioning compressor seals Run the air conditioning to lubricate the compressor seals every 250 hours of operation.

1.

WARNING Rotating parts!

The engine is running. Keep clear of rotating fans and belts.

Failure to comply could result in death or serious injury.

W0275A

Start up the engine. The engine must be running for this procedure.

2.

In temperatures below 0 °C (32 °F), put a cover over the air conditioning condenser. This ensures the refrigerant and lubricants in the system are at operating temperature.

3.

Turn the air conditioning control to the maximum setting and run for at least 15 minutes.

7-80

7 - MAINTENANCE

Every 500 hours

ROPS cab and seat mount

RCPH10TLB007GAF

Check the ROPS canopy or cab, the lower frame, and the seat mount every 500 hours of operation for damage or wear and for proper hardware torque.

1.

Check the torque of the ROPS mounting bolts. Specification is 298 - 358 N·m (220 - 264 lb ft).

2.

Tighten the bolts as needed.

3.

Check the seat mounting bolts for damage, wear, or looseness.

4.

Tighten or change the mounting bolts as needed.

7-81

1

7 - MAINTENANCE

5.

Check the seat belt, buckles, retractors, tethers, and slack take-up system for damage or wear. Keep sharp edges and items that can cause damage away from the belts.

6.

Replace as need. Replace belts that have cuts that make the belt weak.

7.

Check for cracks, rust, or holes in the ROPS and ROPS parts. Age, weather, and accidents can cause damage to the ROPS and ROPS parts. If you have any doubt about the integrity of the ROPS system, contact your dealer.

7-82

7 - MAINTENANCE

Operator's seat Inspect, clean, and lubricate the operator's seat every 500 hours of operation.

1.

Clean the seat slides.

2.

Apply graphite grease to the seat slides.

RCPH10TLB182AAF

1

NOTICE: Do not apply graphite grease to the bearing area. Use compressed air only, to clear dirt and debris.

3.

CAUTION Eye injury hazard!

Wear protective goggles when using compressed air.

Failure to comply could result in minor or moderate injury.

C0035A

Use compressed air to keep the seat bearing area clear of debris and dirt.

4.

Tip the backrest fully forward.

5.

Wipe the area clean with a rag.

6.

Apply graphite grease to the tilt mechanism (3) on each side.

7-83

RCPH10TLB182AAF

2

RCPH10TLB131AAF

3

7 - MAINTENANCE

Fuel filters Replace the fuel filters after the first 100 hours of operation on a new machine or if a major component has been rebuilt. Then replace the fuel filters every 500 hours of operation or after a loss of engine power.

1.

Fill the fuel tank before proceeding.

2.

Open the fuel tank cap slightly to release pressure.

3.

Clean the area around the water separator of dirt and debris.

4.

Remove the wire connector at the base of the water separator.

•

RAIL11TLB0009AA

1

RAIL11TLB0007AA

2

RCPH10TLB031AAF

3

Press on the wire clasp that holds the connector to the drain to remove.

NOTE: View is from underneath the machine.

7-84

7 - MAINTENANCE

5.

Remove the black collar (1) and the filter (2). Use a filter removal tool, if necessary.

6.

Apply clean engine oil to the new fuel filter seal.

RAIL11TLB0009AA

4

RAIL11TLB0008AA

5

NOTICE: Never use a filter removal tool to install a new filter.

7.

Install the new filter.

8.

Install the black collar and turn until it snaps into place.

9.

Continue to tighten the filter and additional 1/2 to 3/4 turn.

10.

Install the wire connector. You should hear it click into position.

11.

Clean the area around the primary fuel filter of dirt and debris.

12.

Turn the primary filter counter-clockwise to remove.

Use a filter removal tool, if necessary.

13.

Apply clean engine oil to the new primary filter seal.

14.

Turn the new primary filter clockwise onto the filter head until the filter gasket makes contact with the filter body.

15.

Continue to tighten the primary filter and additional 1/2 to 3/4 turn.

16.

Tighten the fuel tank cap.

17.

Dispose of the filters and collected fluid in accordance with local, regional, and federal regulations.

NOTICE: Air in the fuel system causes excessive engine cranking before the engine starts. It is crucial that all air be removed from the system.

18.

WARNING Pressurized system!

Only use the bleed screw to bleed air from the fuel system. DO NOT loosen the fuel or injector lines to bleed air. Injury or damage can occur. Fuel or injector lines are under very high pressure.

Failure to comply could result in death or serious injury.

W0285A

Bleed air from the system. For detailed instructions, refer to page 7-105.

7-85

7 - MAINTENANCE

Engine oil and filter Change the engine oil and replace the filter after every 500 hours of operation or once a year, whichever occurs first.

1.

Start the engine and run until the engine is warm.

A warm engine allows a more complete removal of foreign material.

2.

Clean around the engine fill cap (1), engine oil filter and head (2) (located underneath the fixed hood), engine oil dipstick (3), and oil pan drain plug (not shown).

3.

RAIL11TLB0008AA

1

RCPH11TLB016AAD

2

RAIL11TLB0002AA

3

Slowly open the drain plug for the engine oil pan and drain the oil into a suitable container.

4.

Turn the oil filter counter-clockwise to remove. Use a filter removal tool, if necessary.

5.

Dispose of the filter and collected oil in accordance with local, regional, and federal regulations.

6.

Use a clean cloth and wipe the sealing surface of the oil filter base to remove all dirt.

7.

Apply a thin layer of clean grease or oil to the gasket of the new oil filter.

NOTICE: Do not use a filter wrench to install the oil filter.

The wrench can dent the filter and cause a leak.

8.

Turn the new oil filter onto the base until the gasket makes contact with the base.

9.

Continue to tighten the filter for 3/4 turn.

10.

Install the drain plug for the engine oil tank.

11.

Put new oil into the engine.

Next operation: If applicable, clear the Oil life reset active warning symbol for the display screen. Refer to 6-10 for the procedure.

7-86

7 - MAINTENANCE

Battery fluid level WARNING Hazardous chemicals!

Battery electrolyte contains sulfuric acid. Contact with skin and eyes could result in severe irritation and burns. Always wear splash-proof goggles and protective clothing (gloves and aprons). Wash hands after handling.

Failure to comply could result in death or serious injury.

W0006A

Check the battery fluid level every 500 hours of operation or every 120 days, whichever comes first.

Check the battery fluid level if the machine has not been operated in a long time.

Check the fluid on a monthly basis if the machine is operated in very warm climates.

1.

Shut down the engine.

2.

Clean the area around the battery to prevent external material or contaminants from entering the battery vent wells.

NOTICE: Use caution when working with metallic tools or conductors. Contact can create sparks and short circuits.

3.

Use a Phillips head screwdriver and remove the cap (2) for the vent well (2).

4.

Check the fluid level in each vent cell. Specification (2) is 3 - 10 mm (0.12 - 0.39 in) from the base of the vent well (1) to the start of the electrolyte level.

5.

Add distilled water to each cell as needed.

6.

Reinstall the vent cap and tighten the screw. Do not overtighten! Screw torque must not exceed 1 N·m (12 lb in).

7.

In temperatures of 0 °C (32 °F) and below, connect a battery charger to the batteries (or run the engine) for approximately two hours to ensure the electrolyte mixes with the added water.

7-87

RCPH10TLB291AAF

1

RCPH10TLB396AAF

2

7 - MAINTENANCE

Every 1000 hours

Hydraulic fluid and filter(s) Change the hydraulic fluid and filter after 1000 hours of operation. If a major component of the system has been replaced or rebuilt, change the filter after the initial 10 hours of operation.

Always replace the hydraulic filter whenever the warning lamp at normal operating temperature.

1.

remains illuminated while the engine is running

For a complete hydraulic system fluid change, perform the following: •

Operate the hydraulic controls until hydraulic fluid is near operating temperature.

•

Park the machine on a level surface.

•

Loader bucket flat on the ground.

•

Backhoe in transport position.

•

Stabilizers retracted.

2.

Turn engine off.

3.

Clean the areas around the hydraulic reservoir cap, the hydraulic reservoir drain plug, and the hydraulic filter.

4.

Slowing remove the fill cap (1) for the hydraulic reservoir.

5.

Place a suitable container under the drain plug (2) for the hydraulic reservoir and slowly remove the drain plug.

6.

Allow the fluid to completely drain.

7.

Turn the hydraulic filter counter-clockwise to remove.

Use a filter removal tool, if necessary.

8.

Lubricate the gasket on the new filter with clean oil.

9.

Install the new filter and turn clockwise until the gasket makes contact with the filter head assembly.

10.

Continue to tighten the filter for 1/3 turn.

11.

Dispose of the filter and collected fluid in accordance with local, regional, and federal regulations.

12.

Install the hydraulic reservoir plug.

13.

Fill the hydraulic reservoir to specification.

7-88

RCPH10TLB428AAF

1

RCPH10TLB045AAF

2

7 - MAINTENANCE

14.

Replace the reservoir fill cap.

NOTICE: Failure to charge the hydraulic pump can cause severe damage to the hydraulic pump and the machine.

15.

Charge the hydraulic pump. Refer to the Service Manual or contact your dealer for the proper start up procedure.

16.

Before starting the engine, ensure •

the new hydraulic filter is installed and tightened correctly.

•

the drain plug for the hydraulic reservoir is installed and tightened correctly.

•

the hydraulic pump is charged.

17.

Start up the engine.

18.

Operate the loader and backhoe controls for three to four minutes.

NOTE: Ensure the warning lamp does not illuminate.

19.

Shut down the engine and inspect for leaks.

20.

Check the fluid level and add as needed.

NOTE: When the hydraulic fluid is low, a small amount of hydraulic fluid will remain on the lower portion of the sight gauge window. This condition does not show a correct fluid level.

7-89

7 - MAINTENANCE

Hydraulic reservoir breather Change the breather for the hydraulic reservoir after 1000 hours of operation.

1.

Clean the areas around the top of the hydraulic reservoir, including the breather and the hydraulic tubing above the breather.

2.

Slowly remove the fill cap for the hydraulic reservoir.

3.

After pressure is released, replace the reservoir cap.

4.

Remove and discard the breather from the hydraulic reservoir tank. Turn counter-clockwise to unscrew.

5.

Ensure the o-ring is seated correctly in the new breather and install the new breather in the hydraulic reservoir tank. Turn clockwise to tighten. Hand tighten or tighten to approximately 10 N·m (7.4 lb ft).

7-90

RCPH10TLB427AAF

1

RCPH10TLB428AAF

2

RCPH10TLB427AAF

3

7 - MAINTENANCE

Cab intake filter Clean and inspect the cab air intake filter every 1000 hours of operation.

1.

Remove the two thumb screws that hold the cab air intake filter in place.

2.

Pull the filter out and inspect for dirt and debris.

Clean or replace as needed.

RCPH10TLB345AAF

7-91

1

7 - MAINTENANCE

Front axle fluid NOTE: Two wheel drive axles only.

Change the front axle fluid every 1000 hours of operation.

1.

Start up the engine and run until the front axle fluid is at operating temperature.

2.

Use the loader and raise the front wheels about 25 mm (1 in) above the surface.

3.

Rotate both front wheels so that the oil level plug is in the drain position, as shown.

4.

Lower the loader to place the wheels on the surface.

5.

Clean the areas around the planetary plugs.

6.

Place a suitable container under the planetary drain plugs and slowly remove the plugs.

7.

Clean the areas around the check/fill plug (1) and the drain plug (2) for the center bowl.

8.

Slowly remove the check/fill plug.

9.

Place a suitable container under the drain plug and slowly remove the plug.

10.

After the oil has drained from the axle, install the drain plug.

11.

Use the loader and raise the front wheels about 25 mm (1 in) above the ground.

12.

Rotate both front wheels to the check/fill position, as shown.

7-92

RCPH10TLB069AAF

1

RCPH10TLB059AAF

2

RCPH10TLB067AAF

3

7 - MAINTENANCE

13.

Lower the loader to place the wheels on the surface.

14.

Fill the axle at the center bowl check/fill plug and at the planetary check/fill plugs to specification. Fluid should just begin to flow out of the openings, when at the proper level.

15.

Install the center bowl and the planetary check/fill plugs.

7-93

7 - MAINTENANCE

Rear axle fluid Change the rear axle fluid every 1000 hours of operation.

1.

Start up the engine and run until the rear axle fluid is at operating temperature.

2.

Clean the areas around the axle drain plug (2) and the check/fill plug (1).

3.

Place a suitable container under the axle drain plug and slowly remove the plug.

4.

Clean the area around the left rear (1) and the right rear planetary drain plug.

5.

Place containers under the planetary drain plugs and drain.

6.

Install the axle drain plug and both planetary drain plugs.

7.

Remove the check/fill plug and fill to specification.

7-94

RCPH09TLB006AAF

1

RCPH10TLB068AAF

2

7 - MAINTENANCE

Transmission fluid and filter Change the transmission fluid, replace the transmission filter, clean the transmission breather and inspect the suction filter every 1000 hours of operation.

1.

2.

Clean the area around the transmission dipstick area and remove the dipstick.

1

RCPH10TLB395AAF

2

RCPH10TLB023AAF

3

Clean the area around the transmission filter.

•

•

3.

RCPH11TLB027BAD

Powershift S-type transmission - The filter is located on the left-hand side, near the fuel tank.

Manual (powershuttle) or Powershift H-type transmission - The filter is on the right-hand side, between the chassis and the transmission.

Have a suitable container ready and remove the transmission filter. Use a filter removal tool, if necessary.

7-95

7 - MAINTENANCE

4.

Clean the area around the transmission drain plug.

5.

Place a suitable container under the transmission drain plug and slowly remove the drain plug.

6.

RCPH09TLB004AAF

4

RCPH09TLB004AAF

5

After all the fluid has drained from the system, inspect the transmission oil suction filter.

A.

Remove two cap screws.

B.

Remove the plate and pull out the suction filter.

C.

Inspect the filter for any type of debris.

NOTICE: If suction filter contains debris, contact your authorized dealer before continuing with this procedure.

7.

Insert the suction filter, secure in place with plate and bolts. Torque bolts to 23 N·m (17 lb ft).

8.

Lubricate the new transmission filter gasket with clean oil.

NOTICE: Never use a filter removal tool to install the filter.

9.

Install the new filter and turn clockwise until the gasket contacts the head of the filter assembly.

10.

Continue to tighten the filter another 1/3 turn.

11.

Install the transmission drain plug.

12.

Fill the system to specification.

13.

Install the transmission dipstick.

14.

Start up the engine.

15.

Check for leaks around the filter.

16.

Operate the machine in 1st and 2nd gear for several minutes.

17.

Park the machine on a level surface and, with the engine running, check the fluid level.

18.

Add fluid as needed.

7-96

7 - MAINTENANCE

Engine air filters Replace the engine air filter elements and clean the air filter housing every 1000 hours of operation.

Replace the engine air filter whenever the warning lamp

remains illuminated while the engine is running.

When changing the inner air filter always provide the cleanest environment possible.

1.

Clean the area around the outside front cover of the air filter housing.

2.

Inspect the air filter housing and components for damage.

3.

Release three clips that secure the air filter housing cover in place.

NOTE: Third clip not shown.

4.

RCPH11TLB004BAD

1

RCPH11TLB055BAD

2

Remove the primary filter.

7-97

7 - MAINTENANCE

5.

Remove the inner filter.

6.

Dispose of the filters in accordance with local, regional, and federal regulations.

7.

With the both filters removed, use a lint-free cloth and wipe the inside of the housing clean.

8.

Install the inner air filter. Ensure a tight seal is created.

9.

Install the primary air filter. Ensure a tight seal is created.

10.

Fasten the clips that secure the air filter housing in place.

11.

Start up the engine.

12.

If the warning light illuminates after replacing both filters contact your authorized dealer for service.

RCPH11TLB056BAD

7-98

3

7 - MAINTENANCE

Parking brake Check the operation of the parking brake every 1000 hours of operation.

1.

Make sure the area is clear of other workers or bystanders.

2.

Disconnect the connector for SAHR brake solenoid on the transmission. For detailed instructions, refer to page 7-114.

3.

Ensure the operator's seat is in the loader operation position and fasten the seat belt.

4.

Disengage four wheel drive, if equipped.

5.

Engage the parking brake.

6.

Place the direction control lever in neutral and the transmission in 3rd gear.

7.

Start up the engine.

8.

Ensure the loader bucket, backhoe bucket, and stabilizers are raised in preparation of forward travel.

9.

Disengage the parking brake.

10.

Place the direction control lever in forward and increase the engine speed to 1500 RPM. The machine must not move. Contact your dealer for service as needed.

11.

Connect the connector for the SAHR brake solenoid to the transmission. The connector must be attached before returning the machine to operation. For detailed instructions, refer to page 7-114.

12.

Test the parking brake to ensure it engages and disengages correctly. For example, transmission is declutched when the parking brake is applied.

7-99

7 - MAINTENANCE

Every 2000 hours

Cooling system CAUTION Burn hazard!

Hot coolant can spray out if you remove the filler cap while the system is hot. After the system has cooled, turn the filler cap to the first notch and wait for all pressure to release before proceeding.

Failure to comply could result in minor or moderate injury.

C0043A

Drain, flush, and replace the engine coolant every 2000 hours of operation or every year, whichever comes first.

1.

Park the machine on level ground.

2.

Raise the loader arm and engage the safety support.

3.

Shut down the engine and place a 'Do Not Operate' tag on the key switch.

4.

Allow time for the engine and the coolant to cool.

5.

Use a 16 mm tool to remove the six bolts (1) that secure the radiator bumpers (2) and remove the bumpers.

6.

RCPH10TLB193AAF

1

RCPH10TLB150AAF

2

Tip the grille up from the bottom and lift away from the machine.

7-100

7 - MAINTENANCE

7.

8.

Place a piece of hose onto the radiator drain valve and drain into a suitable container.

RCPH10TLB040AAF

3

RCPH11TLB036BAD

4

RCPH10TLB041AAF

5

CAUTION Burn hazard!

Hot coolant can spray out if you remove the filler cap while the system is hot. After the system has cooled, turn the filler cap to the first notch and wait for all pressure to release before proceeding.

Failure to comply could result in minor or moderate injury.

C0043A

Open the filler cap on the deaeration reservoir.

Open the filler cap by slowing turning the cap counter-clockwise until it is removed. It is not necessary to remove the hoses in order to remove the cap.

9.

Use a 13 mm tool to remove the two bolts that secure the coolers.

10.

Swing the coolers out and clean of dirt and debris.

11.

Check the hoses, elbows, and system components for wear or damage.

12.

After cleaning, swing the coolers back in and replace the two bolts.

13.

After all the coolant has been drained, close the drain valve. Do not detach the drain hose.

14.

Add CASE CONSTRUCTION radiator flush and follow the directions on container.

15.

After the radiator flush has been used, close the radiator drain valve and detach the drain hose.

16.

Add CNH XHD PREMIX or a mixture of 50 % ethylene glycol and 50 % water into the deaeration reservoir until the level reaches between the COLD MIN mark and the HOT MAX mark on the tank.

17.

Install the filler cap.

18.

Start up the engine.

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7 - MAINTENANCE

19.

Run the engine for a few minutes and stop the engine before it reaches operating temperature.

20.

Check the system for leaks.

21.

Start up the engine again and allow the engine to reach operating temperature.

22.

Shut down the engine.

23.

Check the fluid level in the deaeration reservoir.

24.

If necessary, allow the components to cool and add coolant to the reservoir.

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Every 3000 hours

Diesel particulate filter (DPF) Contact your authorized dealer to have the DPF replaced on your machine.

NOTE: Operating a machine with an excessively high ash level in the DPF will de-rate the engine performance significantly and shorten the life of the DPF.

Every 4000 hours

Crankcase ventilation filter Replace the crankcase ventilation (CCV) filter every 4000 hours of operation.

NOTE: Refer to the Service Manual or contact your dealer for service.

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As required

Swing cylinder area NOTICE: Remove dirt and debris build up from the swing cylinder area. Otherwise, damage to the swing cylinders may occur.

1.

2.

Clean the inside cavity area (1) on both sides of the swing cylinders (2).

RAIL12TLB0021BA

1

RAIL12TLB0022BA

2

Remove any dirt or debris that has gathered between the swing cylinders.

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7 - MAINTENANCE

Bleed air from the fuel system NOTICE: Air in the fuel system causes excessive engine cranking before the engine starts. It is crucial that all air be removed from the system.

WARNING Pressurized system!

Only use the bleed screw to bleed air from the fuel system. DO NOT loosen the fuel or injector lines to bleed air. Injury or damage can occur. Fuel or injector lines are under very high pressure.

Failure to comply could result in death or serious injury.

W0285A

Remove the air from the fuel system if one or more of these conditions have been met: •

The fuel filters are replaced.

•

The components of the fuel system have been replaced or serviced.

•

The machine has been stored for three months or more.

•

The engine has stopped because the fuel tank ran dry.

1.

Open the bleed screw (2) on the head of the water separator.

2.

Activate the hand primer (1) until fuel flows freely from the bleed screw. Approximately 35 to 45 pumps.

3.

Tighten the bleed screw.

4.

Loosen the bleed screw from the primary filter head.

Loosen two or three turns.

5.

Activate the hand primer on the water separator head until fuel flows freely from the bleed screw. Approximately 100 to 125 pumps.

6.

Tighten the bleed screw.

7-105

RCPH11TLB026BAD

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RCPH11TLB027BAD

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7 - MAINTENANCE

7.

Start up the engine.

•

DO NOT crank the engine for more than 30 seconds.

•

If the engine will not start, repeat the bleeding process.

NOTE: The engine will start hard the next four or five times.

Generally, the engine will crank for ten seconds the second time it is started and about five seconds the third time it is started.

8.

Run the engine for several minutes and then shut down the engine.

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Tire pressure DANGER Explosion hazard!

Welding to a wheel can create an explosive air and gas mixture. Removing air from the tire or loosening the tire on the wheel (breaking the bead) will NOT eliminate the hazard. ALWAYS remove the tire completely from the wheel before welding.

Failure to comply will result in death or serious injury.

D0033A

WARNING Explosion hazard!

When inflating tires, use a clip-on air chuck with a gauge, remote valve, and hose long enough to allow you to stand to one side and NOT in front of or over the wheel assembly. Keep others out of the DANGER AREA. Never inflate a tire beyond the maximum allowable pressure printed on the tire.

Failure to comply could result in death or serious injury.

W0059A

Check the condition and pressure of the tires as needed.

Tires will loose air on a regular basis. Check the tire pressure and condition more often when working in extreme conditions or weather.

NOTE: Tire inflation pressure affects the amount of weight that a tire may carry.

It is recommended that you have a qualified tire mechanic service the tires and rims on these machines. It is recommended that you have this mechanic inflate the tires.

•

Inspect the tire for damaged tread or side walls.

•

Inspect the rim for damage.

•

Confirm that the wheel is properly mounted to the machine.

•

Use an air hose with a remote shutoff and stand behind the tire tread.

RCPH10TLB072AAF

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7 - MAINTENANCE

Operator's seat Check the condition of the seat cover and the moving parts. Clean or grease as needed.

•

Clean the seat cover.

•

Grease the seat slides.

•

Clean the bearing area. DO NOT grease the bearing area.

•

Grease backrest tilt mechanism.

•

Replace the armrest pads.

Seat cover Always try to clean the stain or loose dirt as soon as possible.

1.

Brush and vacuum loose dirt.

2.

Clean using cold water on cloth covers or warm soapy water on vinyl covers. If additional treatment is needed, use an automobile or home product cleaner for the same cover type.

NOTE: If alcohol based cleaners are used, on either cloth or vinyl, it is recommended to test a small area first.

Seat slides and bearing area 1.

Use graphite grease to grease the seat slides (1).

NOTICE: Do not apply graphite grease to the bearing area.

Use compressed air only to clear dirt and debris.

2.

CAUTION Eye injury hazard!

Wear protective goggles when using compressed air.

Failure to comply could result in minor or moderate injury.

C0035A

Use compressed air to keep the seat bearing area (2) clear of debris and dirt.

RCPH10TLB182AAF

1

RCPH10TLB131AAF

2

Backrest tilt mechanism 1.

Tip the backrest fully forward.

2.

Grease the tilt mechanism on each side with graphite grease.

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7 - MAINTENANCE

Armrest pad 1.

To remove the armrest pad (2), loosen the screw (1) at the front, underside of the armrest.

2.

To install the armrest pad, snap the rear of the pad into position. Secure the front of the pad with the screw.

RCPH10TLB174AAF

7-109

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7 - MAINTENANCE

Grille screen and radiator area Check the radiator, coolers, and engine compartment for build up of debris, dirt, and other material that might impede cooling components.

1.

Shut down the engine and place a 'Do Not Operate' tag on the key switch.

2.

Allow time for the engine to cool.

3.

Use a 16 mm tool to remove the six bolts (1) that secure the radiator bumpers (2).

4.

Remove the radiator bumpers.

5.

RCPH10TLB193AAF

1

RCPH10TLB150AAF

2

RCPH10TLB041AAF

3

Tip the grille up from the bottom and lift away from the machine.

6.

Use a 13 mm tool to remove the two bolts that secure the coolers.

7.

Swing the coolers out to clean.

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7 - MAINTENANCE

Fan belt Replace the fan drive belt as needed.

Removal 1.

Remove the air conditioning belt, if equipped.

2.

Loosen the lower alternator bolt (2).

3.

Loosen the pivot bolt (1).

4.

Loosen the adjustment bolt lock nut (1) .

5.

Turn the adjustment bolt (2) counter-clockwise, to loosen the belt tension.

6.

83118121

1

RAIL11TLB0004AA

2

83118121

3

Slide the belt (1) off of the water pump pulley (2) and remove the belt.

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7 - MAINTENANCE

Install 1.

2.

Route the drive belt on the pulleys as shown.

83118087

4

83118121

5

RAIL11TLB0004AA

6

83118121

7

Setting and securing the fan belt tension: A.

Turn the adjustment bolt (1) clockwise, until the pivot bolt (2) is near the end of the tension bracket slot (3).

NOTE: Special belt design will adjust to the proper tension.

B.

3.

4.

Tighten the adjustment bolt lock nut (1) securing the adjustment bolt (2) in position.

Torque to 45 - 55 N·m (33 - 41 lb ft): •

Pivot bolt (1)

•

Lower alternator bolt (2)

Install the air conditioning drive belt, if equipped.

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7 - MAINTENANCE

Ride control accumulator WARNING Pressurized system!

The accumulator contains highly pressurized nitrogen gas. If the accumulator system does not function correctly, replace the accumulator. DO NOT attempt to repair the accumulator.

Failure to comply could result in death or serious injury.

W0290A

If the ride control accumulator must be replaced for any reason, always follow the instruction on the decal located on the accumulator mounting plate.

1.

Discharge all hydraulic pressure from the hydraulic system.

2.

Disconnect the hydraulic line between the accumulator and the solenoid valves.

3.

Test the accumulator and solenoid. Refer to the Service Manual for complete instructions.

Pilot control accumulator NOTE: Machines with backhoe pilot controls only.

The pilot control accumulator allows the backhoe to be lowered to the ground with the engine off. It also allows pressure to be relieved from backhoe hydraulic circuits.

Replace the pilot control accumulator as needed.

1.

Raise the backhoe dipper so that it is parallel to the ground.

2.

Shut off the engine.

3.

Turn the key switch to the ON position but DO NOT start up the engine.

4.

Press the emblem end of the backhoe and stabilizer control switch to activate all backhoe controls.

NOTE: When turning the backhoe and stabilizer control switch to the ON position, wait approximately half a second before activating the stabilizers, extendahoe (if equipped) or bi-directional auxiliary hydraulics (if equipped). If an operator attempts to operate the functions before the delay passes, the functions will not operate. Cycle the power switch and wait for the delay to pass.

5.

Move each pilot control joystick in one complete circle, stopping in the neutral (center) position.

6.

Lower the dipper. If the dipper lowers, the accumulator is working correctly.

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7 - MAINTENANCE

Disable parking brake For disabled loader backhoes, disable the parking brake whenever the parking brake fails to disengage.

1.

Chock the wheels to prevent movement.

2.

Remove the mat and floor plate.

3.

Locate the solenoid block for the parking brake on the transmission.

4.

Clean the area of dirt and debris.

5.

RCPH10TLB064AAF

1

RCPH10TLB065AAF

2

RCPH10TLB070AAF

3

Remove the two bolts that secure the solenoid block.

6.

Carefully lift up and rotate the solenoid block 90 ° (1).

7.

Reinstall the bolts and tighten the bolts to a torque of 20 N·m (15 lb ft).

8.

Attach the grease supply to the fitting (2) and pump approximately 65 pumps.

NOTICE: Extreme pressure is NOT needed to release the parking brake. Over pressurization may damage the seals.

Moderate effort is required on the grease gun.

9.

Carefully remove the wheel chocks, as the machine may now be moved.

NOTICE: The machine should be free to roll. If the machine does not roll, there may be an issue in the parking brake or drivetrain. Contact your dealer.

NOTICE: After grease has been used to release the parking brake it will be necessary to clean and flush the entire system before placing the machine back into operation.

Contact your dealer for this procedure.

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7 - MAINTENANCE

10.

To enable the parking brake: A.

Slowly loosen and remove the two bolts that hold the solenoid block in position. Grease trapped in the parking brake will come out under the block.

B.

Confirm that the three O-rings are in the correct position and that all surfaces are free of contamination.

C.

Return the solenoid block to its original position.

D.

Reinstall the bolts and tighten the bolts to a torque of 20 N·m (15 lb ft).

E.

Test the parking brake to ensure it functions correctly. For example, the transmission is declutched when the parking brake is applied.

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Auxiliary hydraulic pressure and flow NOTE: Uni-directional attachments only.

Adjust the pressure and flow for the uni-directional auxiliary hydraulic valve (hammer valve) as needed to work within the parameters of the attachment.

NOTICE: Refer the information provided by the manufacturer of the attachment for the recommended operating pressure and flow.

Pressure adjustment NOTE: The uni-directional auxiliary hydraulic valve is preset from the factory to approximately 103 bar (1500 psi).

1.

For machines equipped with dual auxiliary hydraulics, ensure the auxiliary hydraulic control switch in the enabled for unidirectional control.

2.

Install the swing lock pin to prevent accidental swing movement.

3.

Remove the cap for the auxiliary hydraulic pressure port.

4.

Install a pressure gauge capable of 207 bar (3000 psi) in the pressure port. If needed, convert the male ORFS port to a snap-type connection. Contact your dealer for the correct CNH reducer, tube nut, and test port required to convert the connector to a snap-type connection.

RCPH10TLB425AAF

5.

Start up the engine.

6.

Warm up the auxiliary hydraulics to 50 °C (120 °F):

7.

•

For 580N machines, stall a function for 30 seconds and then release the function. Repeat until temperature is reached.

•

For 580SN, 580SN-WT, 590SN machines, hold the boom control to boom down with the boom in the latched transport position for 30 seconds.

Release the boom control for 30 seconds. Repeat until temperature is reached.

While operating the uni-directional hydraulics, have another worker read the pressure on the gauge.

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7 - MAINTENANCE

8.

If the pressure is does not meet recommendations for the attachment, adjust the relief valve installed on the uni-directional auxiliary line: A.

Shut down the engine.

B.

Loosen the lock nut on the relief valve.

C.

Turn the adjustment screw in small increments of about 1/8 to 1/4 a turn to adjust the pressure. Turn clockwise to increase pressure or counter-clockwise to decrease pressure.

D.

Tighten the lock nut.

E.

Repeat the procedure to test the pressure and adjust as needed until the correct pressure is obtained.

9.

Remove the pressure gauge and adaptor, if installed, from the auxiliary hydraulic pressure port.

10.

Reinstall the cap on the pressure port.

RCPH10TLB410AAF

2

RCPH11TLB003BAD

3

Flow adjustment Machines are equipped with an adjustment knob to allow the operator to remotely adjust the auxiliary hydraulic flow.

NOTICE: Do not adjust flow while the attachment is active.

To adjust the flow, turn the knob to the detented position that corresponds to the desire flow. Refer to the table that follows.

NOTE: For 580N machines, the higher detented positions are limited by the available pump flow.

Knob position 1 2 3 4 5 6

580N 60.6 l/min (16 US gpm) 75.7 l/min (20 US gpm) 94.6 l/min (25 US gpm) 109.8 l/min (29 US gpm) 109.8 l/min (29 US gpm) 109.8 l/min (29 US gpm)

580SN, 580SN-WT, 590SN 60.6 l/min (16 US gpm) 75.7 l/min (20 US gpm) 94.6 l/min (25 US gpm) 109.8 l/min (29 US gpm) 121.1 l/min (32 US gpm) 136.3 l/min (36 US gpm)

NOTE: Attachments with low operating pressures may continue to run after the control for the uni-directional auxiliary circuit is released. To resolve this, a CNH check valve (with adapters) can be installed in the pressure line. Contact your dealer for assistance.

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ELECTRICAL SYSTEM

Stop, tail, flasher and turn signal lamps - Cab Turn signal/flasher lamps Turn signal/flasher lamps are at the front of the cab on the left and the right side.

RCPH10TLB317AAF

1

RCPH10TLB316AAF

2

RCPH10TLB304AAF

3

Turn signal/flasher lamps are also at the rear of the cab on the left and the right side.

Replace the bulb in a turn signal/flasher lamp: 1.

Remove the two screws that secure the lamp assembly to the cab.

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7 - MAINTENANCE

2.

3.

4.

Gently pry the lamp assembly from the cab. If desired, disconnect the electrical connector to the bulb socket.

RCPH10TLB308AAF

4

RCPH10TLB305AAF

5

RCPH10TLB306AAF

6

Remove the socket from the lens.

Replace the bulb in the socket.

5.

Reinstall the bulb socket in the lens and reconnect the electrical connector, if detached earlier.

6.

Reinstall the lamp assembly and secure to the cab.

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7 - MAINTENANCE

Tail/stop lamps Tail/stop lamps are at the rear of the cab on the left and the right side.

RCPH10TLB316AAF

7

RCPH10TLB321AAF

8

RCPH10TLB300AAF

9

Replace the bulb in a tail/stop lamp: 1.

2.

3.

Remove the two screws that secure the lens to the cab and remove the lens.

Replace the bulb in the socket.

Reinstall the lens and secure to the cab.

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7 - MAINTENANCE

Stop, tail, flasher and turn signal lamps - ROPS canopy NOTE: The procedure is the same to replace the bulb in a turn signal/flasher lamp or in a tail/stop lamp.

Turn signal/flasher lamps are at the front of the ROPS canopy on the left and the right side.

RCPH10TLB361AAF

1

RCPH10TLB360AAF

2

RCPH10TLB360AAF

3

Turn signal/flasher lamps are also at the rear of the ROPS canopy on the left and the right side.

Tail/stop lamps are at the rear of the ROPS canopy on the left and the right side.

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7 - MAINTENANCE

Replace the bulb in a turn signal/flasher or a tail/stop lamp: 1.

Remove the two screws that secure the lens (1) to the ROPS canopy and remove the lens.

2.

Replace the bulb (2) in the socket.

3.

Reinstall the lens and secure to the ROPS canopy.

RCPH10TLB001BAF

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7 - MAINTENANCE

Driving and flood lamps NOTICE: The driving/work lamps use halogen bulbs. Touching the bulbs with your hand/fingers can shorten bulb life.

Use a clean shop towel to handle a new bulb.

NOTE: The procedure is same to replace the bulb in a driving/work lamp on a cab or on a ROPS canopy.

Cab Two driving lamps (1) and two work lamps (2) are at the front of the cab.

RCPH10TLB317AAF

1

RCPH10TLB316AAF

2

RCPH10TLB361AAF

3

One work lamp (3) is at each side of the cab (towards the rear) and four work lamps (4) at the rear of the cab.

ROPS canopy Two driving/work lamps at the front of the ROPS canopy.

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7 - MAINTENANCE

One work lamp is at each side of the ROPS canopy (towards the rear) and two work lamps at the rear of the ROPS canopy.

RCPH10TLB360AAF

4

RCPH10TLB312AAF

5

RCPH10TLB313AAF

6

RCPH10TLB314AAF

7

Bulb replacement Replace the bulb in a driving/work lamp: 1.

2.

3.

Remove the two screws that secure the lens to the lamp assembly.

Disconnect the electrical connector and remove the lens.

Compress the wire spring holder for the bulb.

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7 - MAINTENANCE

4.

Move the wire spring holder and remove and discard the bulb.

5.

Install the new bulb and ensure it is properly seated in the wire spring holder.

RCPH10TLB315AAF

6.

Reconnect the electrical connector and reinstall the lens.

7.

Secure the lens to the lamp assembly.

8

NOTICE: Moving the lamp without loosening the cross bolt can cause damage to the housing, allowing the lamp to fall out of position.

8.

Adjust the position of the driving/work lamps as needed.

A.

Loosen the cross bolt in the lamp mounting bracket.

B.

Move the lamp into position.

C.

Tighten the cross bolt.

RCPH10TLB312AAF

7-125

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7 - MAINTENANCE

Dome lamp Remove the lens and replace the bulb

RCPH10TLB350AAF

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8 - TROUBLESHOOTING

8 - TROUBLESHOOTING###_8_### ALARM(S)

Seat switch alarm The seat switch sounds when 1. the direction control lever is in gear and 2. the seat is rotated approximately 15 - 20 ° from the loader operation position towards the backhoe operation position.

NOTE: For machines with the electronic hand throttle, the engine is placed into idle if the seat is rotated while the engine is running.

Test the seat switch alarm: 1. Sit in the operator's seat, with the seat in the loader operation position and with the seat belt fastened.

2. Start the engine.

3. Park the machine on a level surface in a clean area. Make sure all other persons are clear of the area.

4. Make sure the parking brake is off, the transmission shift lever is in neutral and the loader bucket is on the ground.

5. Put your foot on the service brake and keep it there.

6. Place the direction control lever in forward and turn the seat approximately 15 - 20 °. The seat switch alarm sounds.

7. Place the direction control lever in reverse and turn the seat approximately 15 - 20 °. Both the seat switch alarm and the backup alarm sounds.

8. If the seat switch alarm does not sound, troubleshoot the alarm system.

8-1

8 - TROUBLESHOOTING

8-2

9 - SPECIFICATIONS

9 - SPECIFICATIONS###_9_### Engine 580N Model Type Firing order Bore and stroke Displacement Compression ratio Fuel injection Horsepower - rated at 2200 RPM Gross Net with 39 ° fan Peak torque at 1400 RPM Gross Net with 39 ° fan Maximum torque rise Engine speeds Rated speed, full load Low idle High idle, no load Converter stall Backhoe stall Loader stall Combine stall

Diesel, F5HFL413D*A, emissions compliant Four cylinder, turbocharged 1-3-4-2 99 mm x 110 mm ( 3.90 in x 4.33 in) 3.4 l (207.5 in³) 16.5 to 1 Direct HPCR 63 kW (85 Hp) 58 kW (78 Hp) 374 N·m (276 lb ft) 364 N·m (268 lb ft) 36 % ± 5 RPM 2200 RPM 900 - 1000 RPM 2330 - 2430 RPM 2180 - 2310 RPM 2230 - 2330 RPM 2230 - 2330 RPM 1610 - 1890 RPM

580SN and 580SN WT Model Type Firing order Bore and stroke Displacement Compression ratio Fuel injection Horsepower - rated at 2200 RPM Gross Net with 39 ° fan Peak torque at 1400 RPM Gross Net with 39 ° fan Maximum torque rise Engine speeds Rated speed, full load Low idle High idle, no load Converter stall Backhoe stall Loader stall Combine stall

Diesel, F5HFL413C*A, emissions compliant Four cylinder, turbocharged 1-3-4-2 99 mm x 110 mm ( 3.90 in x 4.33 in) 3.4 l (207.5 in³) 16.5 to 1 Direct HPCR 72 kW (97 Hp) 67 kW (92 Hp) 453 N·m (334 lb ft) 442 N·m (326 lb ft) 45 % ± 5 RPM at 2200 RPM 900 - 1000 RPM 2330 - 2430 RPM 2080 - 2260 RPM 2330 - 2420 RPM 2330 - 2420 RPM 2090 - 2270 RPM

9-1

9 - SPECIFICATIONS

590SN Model Type Firing order Bore and stroke Displacement Compression ratio Fuel injection Horsepower - rated at 2200 RPM Gross Net with viscous fan Peak torque at 1400 RPM Gross Net with viscous fan Maximum torque rise Engine speeds Rated speed, full load Low idle High idle, no load Converter stall Backhoe stall Loader stall Combine stall

Diesel, F5HFL413B*A, emissions compliant Four cylinder, turbocharged 1-3-4-2 99 mm x 110 mm ( 3.90 in x 4.33 in) 3.4 l (207.5 in³) 16.5 to 1 Direct HPCR 82 kW (110 Hp) 81 kW (108 Hp) 460 N·m (339 lb ft) 458 N·m (338 lb ft) 30 % ± 5 RPM at 2200 RPM 900 - 1000 RPM 2320 - 2430 RPM 2125 - 2290 RPM 2330 - 2420 RPM 2330 - 2420 RPM 2090 - 2270 RPM

9-2

9 - SPECIFICATIONS

Powertrain Transmission • Electronic F/R shuttle control • On the go electric four wheel drive control • Clutch disconnect buttons on the transmission shift (manual) and the loader control lever (powershift S-type or powershift H-type) Manual Four speed, manual gear shift, fully synchronized Toque converter ratio: 3.2 Speed selection: 4 forward and 4 reverse Reverse Gear ratios: Forward 1st 5.603 4.643 2nd 3.481 2.884 3rd 1.584 1.313 4th 0.793 0.657 Splitter gear ratio for drive to front axle (four wheel drive): 1.222 to 1 Powershift S-type Four speed, hydraulic gear shift, fully synchronized clutching and shifting Torque converter ratio: 2.6 Speed selection: 4 forward and 3 reverse Reverse Gear ratios: Forward 1st 5.603 4.643 2nd 3.481 2.884 3rd 1.584 1.313 4th 0.793 N/A Splitter gear ratio for drive to front axle (four wheel drive): 1.222 to 1 Powershift H-type Four speed, hydraulic gear shift, full powershift Torque converter ratio: 2.6 Speed selection: 4 forward and 3 reverse Reverse Gear ratios: Forward First 5.533 4.549 3.359 2.762 Second Third 1.533 1.260 Fourth 0.811 N/A Splitter gear ratio for drive to front axle (four wheel drive): 1.244 to 1

Differential lock On the go, push button activation on the loader control lever

9-3

9 - SPECIFICATIONS

Axle, differential and planetaries Four wheel drive machines Front axle Differential ratio

Planetary hub ratio Total reduction ratio

Rear axle Differential ratio Planetary hub ratio Total reduction ratio

2.0 2.1 (heavy duty, 590SN) 2.3 (heavy duty, 580SN-WT) 6.0 12.0 12.8 (heavy duty, 590SN) 13.7 (heavy duty, 580SN-WT) 2.5 6.4 16.0

Brakes Service • Foot pedal operated • Boosted hydraulic actuated • Self adjusting, maintenance free • Outboard mounted • Wet disc, two discs per side Parking • Electronic console switch NOTICE: Transmission is declutched when the parking brake is engaged.

• Transmission mounted • SAHR • Electronic forward/reverse neutral interlock

9-4

9 - SPECIFICATIONS

Hydraulics Components Pump Filtration Oil cooler Loader Valve

580N: Single section, gear type pump, 580SN, 580SN-WT, 590SN: Variable displacement, axial piston Seven micron spin on filter; full flow replaceable cartridge on return line Heavy duty

• Single lever manual control for lift and tilt functions; positive hold float and return to dig positions; electro-hydraulic control for auxiliary hydraulics • Machines with mechanical control backhoe - Monoblock open center loader valve

Operation Backhoe Valve

Operation Auxiliary operation

• Machines with pilot control backhoe (excluding 580N) - Sectional, closed center, compensated for multifunction operation Loader joystick; also houses auxiliary hydraulics with proportional thumb switch control with available detented ON position Mechanical control: Monoblock open center control valve; open center parallel circuit for all functions; pilot operated check valves for stabilizer circuits Pilot control: Closed center control valve with open center inlet (580N) or closed center inlet (580SN, 580SN-WT, 590SN) and circuits in parallel; compensated backhoe hydraulics for simultaneous multifunction operation Mechanical control: Levers and pedals Pilot control: Joysticks Mechanical control: Foot pedal Pilot control: Buttons on left joystick

Flow 580N 2200 RPM No load 231 bar (3350 psi)

115 l/min (30.5 US gpm) no load.

108 l/min (28.5 US gpm)

580SN , 580SN-WT No load 2200 RPM Loader at 2200 RPM Backhoe at 2200 RPM: PowerLift at 1400 RPM

156.2 l/min (41 US gpm) 143.8 l/min (38.3 US gpm) at 161 bar (2340 psi) Auxiliary: 0 - 120 l/min (0 - 31.7 US gpm) 143.8 l/min (38.3 US gpm) at 214 bar (3100 psi) Auxiliary: 0 - 136 l/min (0 - 36 US gpm) 55 l/min (14.65 US gpm) at • 580SN: 250 bar (3625 psi) • 580SN-WT: 261 bar (3780 psi)

590SN No load 2200 RPM Loader at 2200 RPM Backhoe at 2200 RPM: PowerLift at 1400 RPM

162.6 l/min (43 US gpm) 149.9 l/min (39.6 US gpm) at 161 bar (2340 psi) Auxiliary: 0 - 120 l/min (0 - 31.7 US gpm) 149.9 l/min (39.6 US gpm) at 214 bar (3100 psi) Auxiliary: 0 - 136 l/min (0 - 36 US gpm) 66 l/min (17.5 US gpm) at 250 bar (3625 psi)

9-5

9 - SPECIFICATIONS

Travel speeds 580N Manual (powershuttle) transmission 2293 RPM Forward 1 Forward 2 Forward 3 Forward 4 Reverse 1 Reverse 2 Reverse 3 Reverse 4

19.5L x 24 rear tire 6.1 km/h (3.8 mph) 9.8 km/h (6.1 mph) 20.8 km/h (12.9 mph) 39.1 km/h (24.3 mph) 7.3 km/h (4.5 mph) 11.7 km/h (7.3 mph) 24.9 km/h (15.5 mph) 46.9 km/h (29.1 mph)

17.5L x 24 rear tire 5.7 km/h (3.5 mph) 9.1 km/h (5.7 mph) 19.5 km/h (12.1 mph) 36.6 km/h (22.8 mph) 6.8 km/h (4.2 mph) 11.0 km/h (6.8 mph) 23.4 km/h (14.5 mph) 43.9 km/h (27.3 mph)

Powershift S-type transmission - optional 2293 RPM Forward 1 Forward 2 Forward 3 Forward 4 Reverse 1 Reverse 2 Reverse 3

19.5L x 24 rear tire 6.1 km/h (3.8 mph) 9.8 km/h (6.1 mph) 20.8 km/h (12.9 mph) 39.1 km/h (24.3 mph) 7.3 km/h (4.5 mph) 11.7 km/h (7.3 mph) 24.9 km/h (15.5 mph)

17.5L x 24 rear tire 5.7 km/h (3.5 mph) 9.1 km/h (5.7 mph) 19.5 km/h (12.1 mph) 36.6 km/h (22.8 mph) 6.8 km/h (4.2 mph) 11.0 km/h (6.8 mph) 23.4 km/h (14.5 mph)

580SN Powershift S-type transmission 2312 RPM Forward 1 Forward 2 Forward 3 Forward 4 Reverse 1 Reverse 2 Reverse 3

19.5L x 24 rear tire 6.1 km/h (3.8 mph) 9.7 km/h (6.0 mph) 20.6 km/h (12.8 mph) 38.6 km/h (24.0 mph) 7.3 km/h (4.5 mph) 11.6 km/h (7.2 mph) 24.7 km/h (15.4 mph)

17.5L x 24 rear tire 5.7 km/h (3.5 mph) 9.1 km/h (5.7 mph) 19.4 km/h (12.1 mph) 36.5 km/h (22.7 mph) 6.8 km/h (4.3 mph) 10.9 km/h (6.8 mph) 23.3 km/h (14.5 mph)

Powershift H-type transmission - optional 2312 RPM Forward 1 Forward 2 Forward 3 Forward 4 Reverse 1 Reverse 2 Reverse 3

19.5L x 24 rear tire 6.2 km/h (3.9 mph) 10.1 km/h (6.3 mph) 21.4 km/h (13.3 mph) 38.0 km/h (23.6 mph) 7.4 km/h (4.6 mph) 12.1 km/h (7.5 mph) 25.7 km/h (16.0 mph)

17.5L x 24 rear tire 5.8 km/h (3.6 mph) 9.4 km/h (5.8 mph) 20.0 km/h (12.4 mph) 35.6 km/h (22.1 mph) 7.0 km/h (4.3 mph) 11.3 km/h (7.0 mph) 24.0 km/h (14.9 mph)

Manual (powershuttle) transmission - optional 2312 RPM Forward 1 Forward 2 Forward 3 Forward 4 Reverse 1 Reverse 2

19.5L x 24 rear tire 6.1 km/h (3.8 mph) 9.7 km/h (6.0 mph) 20.6 km/h (12.8 mph) 38.6 km/h (24.0 mph) 7.3 km/h (4.5 mph) 11.6 km/h (7.2 mph)

17.5L x 24 rear tire 5.7 km/h (3.5 mph) 9.1 km/h (5.7 mph) 19.4 km/h (12.1 mph) 36.5 km/h (22.7 mph) 6.8 km/h (4.3 mph) 10.9 km/h (6.8 mph)

9-6

9 - SPECIFICATIONS

Reverse 3 Reverse 4

24.7 km/h (15.4 mph) 46.3 km/h (28.8 mph)

23.3 km/h (14.5 mph) 43.8 km/h (27.2 mph)

580SN-WT Powershift S-type transmission 2295 RPM Forward 1 Forward 2 Forward 3 Forward 4 Reverse 1 Reverse 2 Reverse 3

21L x 24 rear tire 6.3 km/h (3.9 mph) 10.0 km/h (6.2 mph) 21.4 km/h (13.3 mph) 38.8 km/h (24.1 mph) 7.6 km/h (4.7 mph) 12.0 km/h (7.5 mph) 25.7 km/h (16.0 mph)

Powershift H-type transmission - optional 2295 RPM Forward 1 Forward 2 Forward 3 Forward 4 Reverse 1 Reverse 2 Reverse 3

21L x 24 rear tire 6.3 km/h (3.9 mph) 10.3 km/h (6.4 mph) 21.9 km/h (13.6 mph) 37.0 km/h (23.0 mph) 7.6 km/h (4.7 mph) 12.4 km/h (7.7 mph) 26.3 km/h (16.3 mph)

Manual (powershuttle) transmission - optional 2295 RPM Forward 1 Forward 2 Forward 3 Forward 4 Reverse 1 Reverse 2 Reverse 3 Reverse 4

21L x 24 rear tire 6.3 km/h (3.9 mph) 10.0 km/h (6.2 mph) 21.4 km/h (13.3 mph) 38.8 km/h (24.1 mph) 7.6 km/h (4.7 mph) 12.0 km/h (7.5 mph) 25.7 km/h (16.0 mph) 46.6 km/h (28.9 mph)

590SN Powershift S-type transmission 2306 RPM Forward 1 Forward 2 Forward 3 Forward 4 Reverse 1 Reverse 2 Reverse 3

21L x 24 rear tire 6.3 km/h (3.9 mph) 10.1 km/h (6.3 mph) 21.3 km/h (13.2 mph) 38.9 km/h (24.2 mph) 7.6 km/h (4.7 mph) 12.1 km/h (7.5 mph) 25.6 km/h (15.9 mph)

Powershift H-type transmission -optional 2306 RPM Forward 1 Forward 2 Forward 3 Forward 4 Reverse 1

21L x 24 rear tire 6.4 km/h (4.0 mph) 10.5 km/h (6.5 mph) 22.0 km/h (13.7 mph) 37.0 km/h (23.0 mph) 7.7 km/h (4.8 mph)

9-7

9 - SPECIFICATIONS

Reverse 2 Reverse 3 Reverse 4

12.6 km/h (7.8 mph) 26.4 km/h (16.4 mph) 444.4 km/h (27.6 mph)

Manual (powershuttle ) transmission - optional 2306 RPM Forward 1 Forward 2 Forward 3 Forward 4 Reverse 1 Reverse 2 Reverse 3 Reverse 4

21L x 24 rear tire 6.3 km/h (3.9 mph) 10.1 km/h (6.3 mph) 21.3 km/h (13.2 mph) 38.9 km/h (24.2 mph) 7.6 km/h (4.7 mph) 12.1 km/h (7.5 mph) 25.6 km/h (15.9 mph) 46.7 km/h (29.0 mph)

9-8

9 - SPECIFICATIONS

Machine overall dimensions 580N, 580SN Four wheel drive - 19.5L x 24 rear tires A. Overall operating height, fully raised B. Height to bucket hinge pin, fully raised C. Overall height, travel position Standard dipper Extendahoe extended D. Overall length with bucket on the ground (straight links) E. Dump angle at full height F. Dump height, 45 ° dump

General purpose bucket 4183 mm (164.7 in) 3417 mm (134.5 in)

4 in 1 bucket 4160 mm (163.8 in) 3417 mm (134.5 in)

3366.7 mm (132.5 in) 3536.5 mm (139.2 in) 7118.7 mm (280.3 in)

7059.7 mm (277.9 in)

G. Dump reach, 45 ° dump

801 mm (31.5 in)

H. Dump height I. Dump height J. Roll back at ground K. Height to bucket hinge pin at SAE carry L. Bucket rollback at SAE carry M. Bucket rollback at full height N. Digging depth below grade, with bucket flat

Same as F. Same as G. 42 ° 345 mm (13.6 in) 42 ° Adjustable 155 mm (6.1 in)

P. Wheelbase Overall width (rear tires) Bucket cutting edge width

2134 mm (84.0 in) 2077 mm (81.8 in) 2095 mm (82.5 in)

47 ° 2690 mm (105.9 in)

9-9

47 ° 2714 mm (106.9 in) 2955 mm (116.3 in) with clam open 738 mm (29.1 in) 388 mm (15.3 in) with clam open

345 mm (13.6 in) 42 ° 122 mm (4.8 in) 103 mm (4.1 in) with clam open

2083 mm (82.0 in)

9 - SPECIFICATIONS

RCIL10TLB004FAF

9-10

1

9 - SPECIFICATIONS

9-11

9 - SPECIFICATIONS

580SN-WT Four wheel drive - 21L x 24 rear tires A. Overall operating height, fully raised B. Height to bucket hinge pin, fully raised C. Overall height, travel position Standard dipper Extendahoe D. Overall length with bucket on the ground (straight links) E. Dump angle at full height F. Dump height, 43 ° dump

General purpose bucket 4243 mm (167.0 in) 3497 mm (137.7 in)

4 in 1 bucket 4223 mm (166.3 in) 3497 mm (137.7 in)

3365.2 mm (132.5 in) 3528.1 mm (138.9 in) 7105.9 mm (279.8 in)

7041.9 mm (277.2 in)

G. Dump reach, 45 ° dump

685 mm (27.0 in)

H. Dump height I. Dump height J. Roll back at ground K. Height to bucket hinge pin at SAE carry L. Bucket rollback at SAE carry M. Bucket rollback at full height N. Digging depth below grade, with bucket flat

Same as F. Same as G. 40 ° 324 mm (12.8 in) 46 ° Adjustable 156 mm (6.1 in)

P. Wheelbase Overall width (rear tires) Bucket cutting edge width

2146 mm (84.5 in) 2332 mm (91.8 in) 2392 mm (94.2 in)

45 ° 2726 mm (107.4 in)

RCIL10TLB004FAF

9-12

2

45 ° 2771 mm (109.1 in) 3014 mm (118.7 in) with clam open 685 mm (27.0 in) 353 mm (13.9 in) with clam open

41 ° 324 mm (12.8 in) 46 ° 151 mm (5.9 in) 88 mm (3.5 in) with clam open

2362 mm (93.0 in)

9 - SPECIFICATIONS

590SN Four wheel drive - 21L x 24 rear tires A. Overall operating height, fully raised B. Height to bucket hinge pin, fully raised C. Overall height, travel position Standard dipper Extendahoe D. Overall length with bucket on the ground (straight links) E. Dump angle at full height F. Dump height, 45 ° dump

General purpose bucket 4242 mm (167.0 in) 3496 mm (137.6 in)

4 in 1 bucket 4219 mm (166.1 in) 3496 mm (137.6 in)

3538.2 mm (139.3 in) 3830.9 mm (150.8 in) 7253.5 mm (285.6 in)

7197.5 mm (283.4 in)

G. Dump reach, 45 ° dump

741 mm (29.2 in)

H. Dump height I. Dump height J. Roll back at ground K. Height to bucket hinge pin at SAE carry L. Bucket rollback at SAE carry M. Bucket rollback at full height N. Digging depth below grade, with bucket flat

Same as F. Same as G. 40 ° 325 mm (12.8 in) 46 ° Adjustable 157 mm (6.2 in)

P. Wheelbase Overall width (rear tires) Bucket cutting edge width

2146 mm (84.5 in) 2332 mm (91.8 in) 2355 mm (92.7 in)

45 ° 2727 mm (107.4 in)

9-13

45 ° 2772 mm (109.1 in) 3008 mm (118.4 in) with clam open 707 mm (27.8 in) 351 mm (13.8 in) with clam open

41 ° 325 mm (12.8 in) 46 ° 150 mm (5.9 in) 89 mm (3.5 in) with clam open

2362 mm (93.0 in)

9 - SPECIFICATIONS

RCIL10TLB004FAF

9-14

3

9 - SPECIFICATIONS

Loader lift capacities Lift capacity to full height 580N 580SN 580SN-WT 590SN

4 in 1 bucket 2930 kg (6459 3040 kg (6703 3640 kg (8025 3541 kg (7807

General purpose bucket 3086 kg (6803 lb) 3195 kg (7044 lb) 3821 kg (8425 lb) 3721 kg (8202 lb)

lb) lb) lb) lb)

Backhoe/extendahoe lift capacities NOTE: Figures apply straight to the rear of prime mover. 580N machines equipped with a 610 mm (24 in) trenching bucket and standard links. 580SN, 580SN WT, 590SN machines equipped with a 610 mm (24 in) heavy duty universal bucket and coupler.

Distance from swing pivot Standard dipper/Extendahoe retracted Boom lift + 4.9 m (16 ft) + 4.3 m (14 ft) + 3.7 m (12 ft) + 3.0 m (10 ft) + 2.4 m (8 ft) + 1.8 m (6 ft) + 1.2 m (4 ft) + 0.6 m (2 ft) Ground level - 0.6 m (2 ft) - 1.2 m (4 ft) - 1.8 m (6 ft) - 2.4 m (8 ft) - 3.0 m (10 ft) - 3.7 m (12 ft) Dipper lift + 4.3 m (14 ft) + 3.7 m (12 ft) + 3.0 m (10 ft) + 2.4 m (8 ft) + 1.8 m (6 ft) + 1.2 m (4 ft)

580N, 580SN , 580SN-WT 2.74 3.47 3.95 4.29 4.50 4.62 4.65 4.59 4.43 4.18 3.79 3.23 2.35

m m m m m m m m m m m m m

(9.0 ft) (11.4 ft) (13.0 ft) (14.1 ft) (14.8 ft) (15.2 ft) (15.3 ft) (15.1 ft) (14.5 ft) (13.7 ft) (12.4 ft) (10.6 ft) (7.7 ft)

580N, 580SN , 580SN-WT 3.28 3.42 3.36 3.08 2.43

m m m m m

(10.8 ft) (11.2 ft) (11.0 ft) (10.1 ft) (8.0 ft)

9-15

590SN 2.56 m (8.4 ft) 3.46 m (11.4 ft) 4.05 m (13.3 ft) 4.46 m (14.6 ft) 4.75 m (15.6 ft) 4.94 m (16.2 ft) 5.05 m (16.6 ft) 5.07 m (16.6 ft) 5.01 m (16.4 ft) 4.87 m (16.0 ft) 4.64 m (15.2 ft) 4.30 m (14.1 ft) 3.82 m (12.5 ft) 3.13 m (10.3 ft) 1.96 m (6.4 ft) 590SN 2.8 m (9.2 ft) 3.63 m (11.9 ft) 3.70 m (12.1 ft) 3.59 m (11.8 ft) 3.18 m (10.4 ft) 2.60 m (8.5 ft)

9 - SPECIFICATIONS

Extendahoe extended Boom lift + 5.5 m (18 ft) + 4.9 m (16 ft) + 4.3 m (14 ft) + 3.7 m (12 ft) + 3.0 m (10 ft) + 2.4 m (8 ft) + 1.8 m (6 ft) + 1.2 m (4 ft) + 0.6 m (2 ft) Ground level - 0.6 m (2 ft) - 1.2 m (4 ft) - 1.8 m (6 ft) - 2.4 m (8 ft) - 3.0 m (10 ft) - 3.7 m (12 ft) - 4.3 m (14 ft) Dipper lift + 4.9 m (16 ft) + 4.3 m (14 ft) + 3.7 m (12 ft) + 3.0 m (10 ft) + 2.4 m (8 ft) + 1.8 m (6 ft) + 1.2 m (4 ft)

580N, 580SN , 580SN-WT 3.64 m (11.9 ft) 4.30 m (14.1 ft) 4.78 m (15.7 ft) 5.13 m (16.8 ft) 5.38 m (17.7 ft) 5.55 m (18.2 ft) 5.65 m (18.5 ft) 5.67 m (18.6 ft) 5.62 m (18.4 ft) 5.50 m (18.0 ft) 5.30 m (17.4 ft) 5.01 m (16.4 ft) 4.62 m (15.2 ft) 4.08 m (13.4 ft) 3.33 m (10.9 ft) 2.08 m (6.8 ft) 580N, 580SN , 580SN-WT 4.18 4.40 4.48 4.45 4.28 3.96

m m m m m m

(13.7 (14.4 (14.7 (14.6 (14.0 (13.0

ft) ft) ft) ft) ft) ft)

9-16

590SN 3.82 m 4.54 m 5.07 m 5.48 m 5.78 m 6.01 m 6.16 m 6.24 m 6.26 m 6.21 m 6.10 m 5.92 m 5.66 m 5.32 m 4.87 m 4.27 m 3.43 m 590SN 4.43 m 4.72 m 4.88 m 4.92 m 4.85 m 4.67 m 4.34 m

(12.5 ft) (14.9 ft) (16.6 ft) (18.0 ft) (19.0 ft) (19.7 ft) (20.2 ft) (20.5 ft) (20.5 ft) (20.4 ft) (20.0 ft) (19.4 ft) (18.6 ft) (17.5 ft) (16.0 ft) (14.0 ft) (11.3 ft) (14.5 (15.5 (16.0 (16.1 (15.9 (15.3 (14.2

ft) ft) ft) ft) ft) ft) ft)

9 - SPECIFICATIONS

Lift capacity - 580N Standard dipper Boom lift + 4.3 m (14 ft) + 3.7 m (12 ft) + 3.0 m (10 ft) + 2.4 m (8 ft) + 1.8 m (6 ft) + 1.2 m (4 ft) + 0.6 m (2 ft) Ground level - 0.6 m (2 ft) - 1.2 m (4 ft) - 1.8 m (6 ft) - 2.4 m (8 ft) - 3.0 m (10 ft) Dipper lift Boom at 65 ° + 3.7 m (12 ft) + 3.0 m (10 ft) + 2.4 m (8 ft) + 1.8 m (6 ft) + 1.2 m (4 ft)

1121 kg (2472 lb) 1296 kg (2857 lb) 1345 kg (2966 lb) 1353 kg (2983 lb) 1344 kg (2963 lb) 1329 kg (2929 lb) 1312 kg (2892 lb) 1297 kg (2858 lb) 1285 kg (2834 lb) 1282 kg (2827 lb) 1294 kg (2853 lb) 1338 kg (2949 lb) 1506 kg (3319 lb)

1970 1827 1865 2070 2449

kg kg kg kg kg

(4343 lb) (4027 lb) (4112 lb) (4563 lb) (5398 lb)

Extendahoe - Retracted Boom lift + 4.3 m (14 ft) + 3.7 m (12 ft) + 3.0 m (10 ft) + 2.4 m (8 ft) + 1.8 m (6 ft) + 1.2 m (4 ft) + 0.6 m (2 ft) Ground level - 0.6 m (2 ft) - 1.2 m (4 ft) - 1.8 m (6 ft) - 2.4 m (8 ft) - 3.0 m (10 ft) Dipper lift Boom at 65 ° + 3.7 m (12 ft) + 3.0 m (10 ft) + 2.4 m (8 ft) + 1.8 m (6 ft) + 1.2 m (4 ft)

1030 kg (2271 lb) 1199 kg (2644 lb) 1246 kg (2748 lb) 1252 kg (2761 lb) 1242 kg (2739 lb) 1225 kg (2701 lb) 1207 kg (2662 lb) 1191 kg (2625 lb) 1178 kg (2598 lb) 1174 kg (2588 lb) 1183 kg (2609 lb) 1224 kg (2698 lb) 1385 kg (3052 lb)

1877 1735 1774 1976 2348

kg kg kg kg kg

(4139 (3826 (3910 (4357 (5177

lb) lb) lb) lb) lb)

9-17

9 - SPECIFICATIONS

Extendahoe - Extended Boom lift + 4.9 m (16 ft) + 4.3 m (14 ft) + 3.7 m (12 ft) + 3.0 m (10 ft) + 2.4 m (8 ft) + 1.8 m (6 ft) + 1.2 m (4 ft) + 0.6 m (2 ft) Ground level - 0.6 m (2 ft) - 1.2 m (4 ft) - 1.8 m (6 ft) - 2.4 m (8 ft) - 3.0 m (10 ft) - 3.7 m (12 ft) - 4.3 m (14 ft) Dipper lift Boom at 65 ° + 4.3 m (14 ft) + 3.7 m (12 ft) + 3.0 m (10 ft) + 2.4 m (8 ft) + 1.8 m (6 ft) + 1.2 m (4 ft) + 0.6 m (2 ft)

768 kg (1693 lb) 897 kg (1979 lb) 964 kg (2124 lb) 985 kg (2172 lb) 984 kg (2169 lb) 985 kg (2173 lb) 982 kg (2165 lb) 977 kg (2153 lb) 977 kg (2153 lb) 973 kg (2145 lb) 972 kg (2143 lb) 977 kg (2154 lb) 993 kg (2189 lb) 1030 kg (2270 lb) 1102 kg (2429 lb) 1413 kg (3115 lb)

1431 1352 1281 1295 1365 1337 1581

kg kg kg kg kg kg kg

(3154 (2981 (2823 (2855 (3010 (2948 (3486

lb) lb) lb) lb) lb) lb) lb)

9-18

9 - SPECIFICATIONS

Lift capacity - 580SN Standard dipper Boom lift + 4.3 m (14 ft) + 3.7 m (12 ft) + 3.0 m (10 ft) + 2.4 m (8 ft) + 1.8 m (6 ft) + 1.2 m (4 ft) + 0.6 m (2 ft) Ground level - 0.6 m (2 ft) - 1.2 m (4 ft) - 1.8 m (6 ft) - 2.4 m (8 ft) - 3.0 m (10 ft) Dipper lift Boom at 65 ° + 3.7 m (12 ft) + 3.0 m (10 ft) + 2.4 m (8 ft) + 1.8 m (6 ft) + 1.2 m (4 ft)

Standard 1378 kg (3039 1548 kg (3413 1587 kg (3499 1581 kg (3485 1559 kg (3438 1530 kg (3374 1500 kg (3307 1475 kg (3251 1452 kg (3201 1440 kg (3175 1443 kg (3182 1478 kg (3258 1561 kg (3441

lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb)

2641 2540 2523 2829 3368

(5822 (5600 (5562 (6236 (7424

lb) lb) lb) lb) lb)

Standard 1287 kg (2837 1452 kg (3201 1488 kg (3281 1480 kg (3263 1457 kg (3213 1427 kg (3146 1396 kg (3077 1369 kg (3018 1345 kg (2965 1331 kg (2935 1333 kg (2938 1364 kg (3007 1440 kg (3175

lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb)

2548 2449 2431 2735 3267

lb) lb) lb) lb) lb)

kg kg kg kg kg

Power lift 1490 kg (3285 1674 kg (3691 1716 kg (3784 1709 kg (3768 1686 kg (3717 1655 kg (3648 1622 kg (3575 1594 kg (3513 1569 kg (3459 1556 kg (3430 1559 kg (3437 1597 kg (3520 1686 kg (3717

lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb)

Power lift 1398 kg (3083 1578 kg (3479 1618 kg (3566 1608 kg (3546 1584 kg (3492 1551 kg (3420 1517 kg (3345 1488 kg (3280 1462 kg (3223 1447 kg (3190 1448 kg (3193 1483 kg (3269 1565 kg (3451

lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb)

Extendahoe - Retracted Boom lift + 4.3 m (14 ft) + 3.7 m (12 ft) + 3.0 m (10 ft) + 2.4 m (8 ft) + 1.8 m (6 ft) + 1.2 m (4 ft) + 0.6 m (2 ft) Ground level - 0.6 m (2 ft) - 1.2 m (4 ft) - 1.8 m (6 ft) - 2.4 m (8 ft) - 3.0 m (10 ft) Dipper lift Boom at 65 ° + 3.7 m (12 ft) + 3.0 m (10 ft) + 2.4 m (8 ft) + 1.8 m (6 ft) + 1.2 m (4 ft)

kg kg kg kg kg

(5618 (5399 (5360 (6030 (7203

9-19

9 - SPECIFICATIONS

Extendahoe - Extended Boom lift + 4.9 m (16 ft) + 4.3 m (14 ft) + 3.7 m (12 ft) + 3.0 m (10 ft) + 2.4 m (8 ft) + 1.8 m (6 ft) + 1.2 m (4 ft) + 0.6 m (2 ft) Ground level - 0.6 m (2 ft) - 1.2 m (4 ft) - 1.8 m (6 ft) - 2.4 m (8 ft) - 3.0 m (10 ft) - 3.7 m (12 ft) - 4.3 m (14 ft) Dipper lift Boom at 65 ° + 4.3 m (14 ft) + 3.7 m (12 ft) + 3.0 m (10 ft) + 2.4 m (8 ft) + 1.8 m (6 ft) + 1.2 m (4 ft) + 0.6 m (2 ft)

Standard 959 kg (2115 lb) 1086 kg (2395 lb) 1151 kg (2536 lb) 1176 kg (2593 lb) 1163 kg (2564 lb) 1156 kg (2549 lb) 1144 kg (2521 lb) 1129 kg (2489 lb) 1129 kg (2489 lb) 1118 kg (2466 lb) 1109 kg (2446 lb) 1108 kg (2443 lb) 1118 kg (2465 lb) 1148 kg (2530 lb) 1228 kg (2707 lb) 1469 kg (3239 lb)

1942 1835 1807 1775 1889 1861 2200

kg kg kg kg kg kg kg

(4281 (4046 (3984 (3913 (4166 (4102 (4850

lb) lb) lb) lb) lb) lb) lb)

9-20

Power lift 1043 kg (2298 lb) 1181 kg (2603 lb) 1250 kg (2757 lb) 1278 kg (2818 lb) 1264 kg (2786 lb) 1257 kg (2770 lb) 1243 kg (2741 lb) 1227 kg (2706 lb) 1227 kg (2706 lb) 1215 kg (2680 lb) 1206 kg (2659 lb) 1205 kg (2656 lb) 1215 kg (2679 lb) 1248 kg (2750 lb) 1335 kg (2943 lb) 1597 kg (3521 lb)

9 - SPECIFICATIONS

Lift capacity - 580SN-WT Standard dipper Boom lift + 4.3 m (14 ft) + 3.7 m (12 ft) + 3.0 m (10 ft) + 2.4 m (8 ft) + 1.8 m (6 ft) + 1.2 m (4 ft) + 0.6 m (2 ft) Ground level - 0.6 m (2 ft) - 1.2 m (4 ft) - 1.8 m (6 ft) - 2.4 m (8 ft) - 3.0 m (10 ft) Dipper lift Boom at 65 ° + 3.7 m (12 ft) + 3.0 m (10 ft) + 2.4 m (8 ft) + 1.8 m (6 ft) + 1.2 m (4 ft)

Standard 1378 kg (3039 1548 kg (3413 1587 kg (3499 1581 kg (3485 1559 kg (3438 1530 kg (3374 1500 kg (3307 1475 kg (3251 1452 kg (3201 1440 kg (3175 1443 kg (3182 1478 kg (3258 1561 kg (3441

lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb)

2641 2540 2523 2829 3368

(5822 (5600 (5562 (6236 (7424

lb) lb) lb) lb) lb)

Standard 1287 kg (2837 1452 kg (3201 1488 kg (3281 1480 kg (3263 1457 kg (3213 1427 kg (3146 1396 kg (3077 1369 kg (3018 1345 kg (2965 1331 kg (2935 1333 kg (2938 1364 kg (3007 1440 kg (3175

lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb)

2548 2449 2431 2735 3267

lb) lb) lb) lb) lb)

kg kg kg kg kg

Power lift 1580 kg (3484 1775 kg (3913 1821 kg (4015 1817 kg (4005 1795 kg (3957 1764 kg (3890 1733 kg (3820 1706 kg (3761 1683 kg (3710 1672 kg (3686 1678 kg (3699 1720 kg (3792 1792 kg (3951

lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb)

Power lift 1489 kg (3282 1679 kg (3701 1722 kg (3797 1716 kg (3783 1693 kg (3732 1661 kg (3662 1628 kg (3590 1600 kg (3528 1576 kg (3474 1563 kg (3446 1567 kg (3455 1606 kg (3541 1671 kg (3685

lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb)

Extendahoe - Retracted Boom lift + 4.3 m (14 ft) + 3.7 m (12 ft) + 3.0 m (10 ft) + 2.4 m (8 ft) + 1.8 m (6 ft) + 1.2 m (4 ft) + 0.6 m (2 ft) Ground level - 0.6 m (2 ft) - 1.2 m (4 ft) - 1.8 m (6 ft) - 2.4 m (8 ft) - 3.0 m (10 ft) Dipper lift Boom at 65 ° + 3.7 m (12 ft) + 3.0 m (10 ft) + 2.4 m (8 ft) + 1.8 m (6 ft) + 1.2 m (4 ft)

kg kg kg kg kg

(5618 (5399 (5360 (6030 (7203

9-21

9 - SPECIFICATIONS

Extendahoe - Extended Boom lift + 4.9 m (16 ft) + 4.3 m (14 ft) + 3.7 m (12 ft) + 3.0 m (10 ft) + 2.4 m (8 ft) + 1.8 m (6 ft) + 1.2 m (4 ft) + 0.6 m (2 ft) Ground level - 0.6 m (2 ft) - 1.2 m (4 ft) - 1.8 m (6 ft) - 2.4 m (8 ft) - 3.0 m (10 ft) - 3.7 m (12 ft) - 4.3 m (14 ft) Dipper lift Boom at 65 ° + 4.3 m (14 ft) + 3.7 m (12 ft) + 3.0 m (10 ft) + 2.4 m (8 ft) + 1.8 m (6 ft) + 1.2 m (4 ft) + 0.6 m (2 ft)

Standard 959 kg (2115 lb) 1086 kg (2395 lb) 1151 kg (2536 lb) 1176 kg (2593 lb) 1163 kg (2564 lb) 1156 kg (2549 lb) 1144 kg (2521 lb) 1129 kg (2489 lb) 1129 kg (2489 lb) 1118 kg (2466 lb) 1109 kg (2446 lb) 1108 kg (2443 lb) 1118 kg (2465 lb) 1148 kg (2530 lb) 1228 kg (2707 lb) 1469 kg (3239 lb)

1942 1835 1807 1775 1889 1861 2200

kg kg kg kg kg kg kg

(4281 (4046 (3984 (3913 (4166 (4102 (4850

lb) lb) lb) lb) lb) lb) lb)

9-22

Power lift 1110 kg (2447 lb) 1256 kg (2769 lb) 1331 kg (2935 lb) 1361 kg (3001 lb) 1348 kg (2972 lb) 1343 kg (2961 lb) 1331 kg (2935 lb) 1317 kg (2904 lb) 1317 kg (2904 lb) 1307 kg (2882 lb) 1300 kg (2866 lb) 1301 kg (2869 lb) 1315 kg (2899 lb) 1351 kg (2979 lb) 1446 kg (3187 lb) 1705 kg (3759 lb)

9 - SPECIFICATIONS

Lift capacity - 590SN Standard dipper Boom lift + 4.3 m (14 ft) + 3.7 m (12 ft) + 3.0 m (10 ft) + 2.4 m (8 ft) + 1.8 m (6 ft) + 1.2 m (4 ft) + 0.6 m (2 ft) Ground level - 0.6 m (2 ft) - 1.2 m (4 ft) - 1.8 m (6 ft) - 2.4 m (8 ft) - 3.0 m (10 ft) - 3.7 m (12 ft) Dipper lift Boom at 65 ° + 4.3 m (14 ft) + 3.7 m (12 ft) + 3.0 m (10 ft) + 2.4 m (8 ft) + 1.8 m (6 ft) + 1.2 m (4 ft)

Standard 1788 kg (3942 1887 kg (4160 1907 kg (4204 1896 kg (4180 1873 kg (4128 1843 kg (4064 1815 kg (4001 1788 kg (3942 1766 kg (3893 1752 kg (3863 1751 kg (3861 1774 kg (3910 1854 kg (4088 1925 kg (4245

lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb)

2768 3017 3126 3242 3256 3731

(6102 (6651 (6891 (7147 (7178 (8226

lb) lb) lb) lb) lb) lb)

Standard 1673 kg (3688 1768 kg (3898 1786 kg (3937 1773 kg (3908 1748 kg (3853 1717 kg (3785 1687 kg (3720 1659 kg (3657 1635 kg (3606 1620 kg (3572 1617 kg (3565 1637 kg (3609 1713 kg (3776 1769 kg (3900

lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb)

2655 2907 3016 3131 3142 3608

lb) lb) lb) lb) lb) lb)

kg kg kg kg kg kg

Power lift 1895 kg (4177 2000 kg (4409 2021 kg (4456 2009 kg (4430 1984 kg (4374 1953 kg (4305 1923 kg (4239 1894 kg (4175 1870 kg (4123 1856 kg (4091 1854 kg (4088 1878 kg (4141 1964 kg (4329 2038 kg (4494

lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb)

Power lift 1779 kg (3923 1881 kg (4147 1900 kg (4188 1886 kg (4158 1859 kg (4099 1827 kg (4027 1795 kg (3957 1765 kg (3891 1740 kg (3836 1724 kg (3800 1720 kg (3793 1741 kg (3839 1822 kg (4017 1882 kg (4149

lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb)

Extendahoe - Retracted Boom lift + 4.3 m (14 ft) + 3.7 m (12 ft) + 3.0 m (10 ft) + 2.4 m (8 ft) + 1.8 m (6 ft) + 1.2 m (4 ft) + 0.6 m (2 ft) Ground level - 0.6 m (2 ft) - 1.2 m (4 ft) - 1.8 m (6 ft) - 2.4 m (8 ft) - 3.0 m (10 ft) - 3.7 m (12 ft) Dipper lift Boom at 65 ° + 4.3 m (14 ft) + 3.7 m (12 ft) + 3.0 m (10 ft) + 2.4 m (8 ft) + 1.8 m (6 ft) + 1.2 m (4 ft)

kg kg kg kg kg kg

(5853 (6409 (6650 (6903 (6928 (7953

9-23

9 - SPECIFICATIONS

Extendahoe - Extended Boom lift + 5.5 m (18 ft) + 4.9 m (16 ft) + 4.3 m (14 ft) + 3.7 m (12 ft) + 3.0 m (10 ft) + 2.4 m (8 ft) + 1.8 m (6 ft) + 1.2 m (4 ft) + 0.6 m (2 ft) Ground level - 0.6 m (2 ft) - 1.2 m (4 ft) - 1.8 m (6 ft) - 2.4 m (8 ft) - 3.0 m (10 ft) - 3.7 m (12 ft) - 4.3 m (14 ft) Dipper lift Boom at 65 ° + 4.9 m (16 ft) + 4.3 m (14 ft) + 3.7 m (12 ft) + 3.0 m (10 ft) + 2.4 m (8 ft) + 1.8 m (6 ft) + 1.2 m (4 ft) + 0.6 m (2 ft)

Standard 1156 kg (2548 lb) 1262 kg (2783 lb) 1346 kg (2967 lb) 1378 kg (3037 lb) 1384 kg (3051 lb) 1384 kg (3052 lb) 1378 kg (3037 lb) 1366 kg (3011 lb) 1353 kg (2983 lb) 1347 kg (2970 lb) 1336 kg (2946 lb) 1329 kg (2929 lb) 1326 kg (2924 lb) 1334 kg (2941 lb) 1354 kg (2985 lb) 1407 kg (3102 lb) 1500 kg (3307 lb)

1956 kg (4312 lb) 1823 kg (4020 lb) 2382 kg (5252 lb) 2200 kg (4849 lb) 2243 kg (4945 lb) 2118 kg (4670 lb) 2007 kg (4424 lb) 2315 kg (5103 lb)

9-24

Power lift 1229 kg (2710 lb) 1343 kg (2961 lb) 1431 kg (3156 lb) 1465 kg (3231 lb) 1472 kg (3246 lb) 1473 kg (3247 lb) 1466 kg (3231 lb) 1453 kg (3203 lb) 1440 kg (3174 lb) 1433 kg (3160 lb) 1422 kg (3134 lb) 1413 kg (3116 lb) 1411 kg (3111 lb) 1419 kg (3129 lb) 1440 kg (3175 lb) 1497 kg (3300 lb) 1596 kg (3519 lb)

9 - SPECIFICATIONS

Noise levels Sound levels with engine at 2200 RPM. Exterior Interior

</= 78 dB(A) </= 77 dB(A) w/ROPS canopy </= 72 dB(A) w/cab

9-25

9 - SPECIFICATIONS

Torque Use the torques in this chart when special torques are not given. These torques apply to fasteners with both UNC and UNF threads as received from suppliers dry, or when lubricated with engine oil. Not applicable if special graphite lubricants, Molydisulfide greases, or other extreme pressure lubricants are used.

Decimal hardware Grade 5 bolts, nuts, and studs Nm

Size

12 - 15 Nm 23 - 28 Nm 48 - 57 Nm 73 - 87 Nm 109 - 130 Nm 149 - 179 Nm 203 - 244 Nm 366 - 439 Nm 542 - 651 Nm 787 - 944 Nm 1085 - 1193 Nm 1519 - 1681 Nm 1980 - 2278 Nm 2631 - 2983 Nm Markings for Grade 5 hardware

1/4 in 5/16 in 3/8 in 7/16 in 1/2 in 9/16 in 5/8 in 3/4 in 7/8 in 1 in 1-1/8 in 1-1/4 in 1-3/8 in 1-1/2 in

lb in/lb ft 108 - 132 lb in 204 - 252 lb in 420 - 504 lb in 54 - 64 lb ft 80 - 96 lb ft 110 - 132 lb ft 150 - 180 lb ft 270 - 324 lb ft 400 - 480 lb ft 580 - 696 lb ft 800 - 880 lb ft 1120 - 1240 lb ft 1460 - 1680 lb ft 1940 - 2200 lb ft

Grade 8 bolts, nuts, and studs Size 1/4 in 5/16 in 3/8 in 7/16 in 1/2 in 9/16 in 5/8 in 3/4 in 7/8 in 1 in 1-1/8 in 1-1/4 in 1-3/8 in 1-1/2 in

Nm 16 - 20 Nm 33 - 39 Nm 61 - 73 Nm 95 - 114 Nm 149 - 179 Nm 217 - 260 Nm 298 - 358 Nm 515 - 618 Nm 814 - 976 Nm 1220 - 1465 Nm 1736 - 1953 Nm 2468 - 2712 Nm 3227 - 3688 Nm 4285 - 4827 Nm Markings for Grade 8 hardware

NOTE: Use thick nuts with Grade 8 bolts.

9-26

lb in/lb ft 144 - 180 lb in 288 - 348 lb in 540 - 648 lb in 70 - 84 lb ft 110 - 132 lb ft 160 - 192 lb ft 220 - 264 lb ft 380 - 456 lb ft 600 - 720 lb ft 900 - 1080 lb ft 1280 - 1440 lb ft 1820 - 2000 lb ft 2380 - 2720 lb ft 3160 - 3560 lb ft

9 - SPECIFICATIONS

Metric hardware Grade 8.8 bolts, nuts, and studs Size 4 mm 5 mm 6 mm 8 mm 10 mm 12 mm 14 mm 16 mm 20 mm 24 mm 30 mm 36 mm

Nm 3 - 4 Nm 7 - 8 Nm 11 - 12 Nm 26 - 31 Nm 52 - 61 Nm 90 - 107 Nm 144 - 172 Nm 217 - 271 Nm 434 - 515 Nm 675 - 815 Nm 1250 - 1500 Nm 2175 - 2600 Nm Markings for Grade 8.8 hardware

lb in/lb ft 24 - 36 lb in 60 - 72 lb in 96 - 108 lb in 228 - 276 lb in 456 - 540 lb in 66 - 79 lb ft 106 - 127 lb ft 160 - 200 lb ft 320 - 380 lb ft 500 - 600 lb ft 920 - 1100 lb ft 1600 - 1950 lb ft

Nm 4 - 5 Nm 9 - 11 Nm 15 - 18 Nm 37 - 43 Nm 73 - 87 Nm 125 - 150 Nm 200 - 245 Nm 310 - 380 Nm 610 - 730 Nm 1050 - 1275 Nm 2000 - 2400 Nm 3500 - 4200 Nm Markings for Grade 10.9 hardware

lb in/lb ft 36 - 48 lb in 84 - 96 lb in 132 - 156 lb in 324 - 384 lb in 54 - 64 lb ft 93 - 112 lb ft 149 - 179 lb ft 230 - 280 lb ft 450 - 540 lb ft 780 - 940 lb ft 1470 - 1770 lb ft 2580 - 3090 lb ft

Grade 10.9 bolts, nuts and studs Size 4 mm 5 mm 6 mm 8 mm 10 mm 12 mm 14 mm 16 mm 20 mm 24 mm 30 mm 36 mm

Grade 12.9 bolts, nuts, and studs Nm Size lb in/lb ft Typically the torque values specified for grade 10.9 hardware can be used satisfactorily on grade 12.9 hardware.

Markings for Grade 12.9 hardware

9-27

9 - SPECIFICATIONS

General specification - Biodiesel fuels - Biodiesel fuels Biodiesel usage in CASE CONSTRUCTION products Introduction to Fatty Acid Methyl Ester (FAME) biodiesel FAME biodiesel, called biodiesel fuel in the following section, consists of a family of fuels derived from vegetable oils treated with methyl esters.

There are two main biodiesel fuel types: Rapeseed Methyl Ester (RME) and Soybean Methyl Ester (SME).

RME is a blend of rapeseed and sunflower methyl ester, and is the preferred crop in Europe. SME is the preferred crop in the United States.

Biodiesel fuel is a renewable alternative fuel source. Its use and development is promoted worldwide, especially in Europe and in the United States.

NOTICE: Your emissions control system is compatible with up to 20 % biodiesel fuel (B20). Be aware that the use of biodiesel fuel that does not comply with the standards mentioned in this section could lead to severe damage to the engine, fuel system or aftertreatment system of your machine. The use of non-approved fuels may void CASE CONSTRUCTION Warranty coverage.

Biodiesel fuel can be used to run diesel engines as pure biodiesel fuel or when blended with standard diesel fuel: • B5: indicates the blend of 5 % biodiesel and 95 % diesel fuels.

• B7: indicates the blend of 7 % biodiesel and 93 % diesel fuels.

• B20: indicates the blend of 20 % biodiesel and 80 % diesel fuels.

• B100: indicates pure biodiesel, or 100 % biodiesel fuel.

Do not use.

Biodiesel fuel has several positive features in comparison with diesel fuel: • Biodiesel fuel adds lubricity to the fuel, which is beneficial in many circumstances, particularly as sulfur and aromatics are removed from the fuel.

• Biodiesel has a greater cetane number and burns cleaner.

• Biodiesel produces less particulate matter and reduces smoke emissions.

Biodiesel blends are covered by: • United States Diesel Fuel Specification ASTM D6751-09A allows up to 5 % biodiesel since 2009.

United States fuel suppliers are allowed to use up to 5 % biodiesel fuel (B5) to supply the network.

• United States Biodiesel Fuel Specification ASTM D7467-09A provides specifications for diesel and biodiesel blends from B5 to B20.

Pure biodiesel (B100) specification is covered by the following requirements: • ASTM D6751-09A - Standard specification for biodiesel fuel blend stock (B100) for middle distillate fuels.

NOTE: ASTM D6751 specification has been updated to improve the quality of biodiesel in the market place.

Before raw oil can be converted into usable biodiesel fuel, it must undergo transesterification to remove glycerides. During the transesterification process, the oil reacts with an alcohol to separate the glycerine from the fat or vegetable oil. This process leaves behind two products: methyl ester (the chemical name for biodiesel) and glycerine (a byproduct usually sold for use in soaps or other products).

NOTICE: Biodiesel fuels approved for use in the CASE CONSTRUCTION equipment must be transesterified and comply with the North America Standard ASTM D6751.

NOTICE: Cold Pressed Biodiesel, Cold Pressed Oil, Straight Vegetable Oil (SVO), or more generally unrefined vegetable oils used as motor fuel, are fuels that are normally made from Rapeseed oil or similar high oil content crops. These kinds of fuel are not transesterified, so they do not fulfil the ASTM D6751 requirements. There is no recognized quality standard available for these types of fuel. Therefore the use of Cold Pressed Biodiesel, Cold Pressed Oil, Straight Vegetable Oil (SVO), or more generally unrefined vegetable oils used as motor fuel are NOT APPROVED at any blend in any CASE CONSTRUCTION product.

NOTICE: Any engine and fuel injection equipment fitted to a CASE CONSTRUCTION vehicle found to have run with any blend of NON-APPROVED fuel (fuel not fulfilling the specification described in the requirement ASTM D6751) will no longer be covered for Warranty by CASE CONSTRUCTION.

Biodiesel fuel usage conditions

• Biodiesel is fully biodegradable and non-toxic.

You must stringently follow the biodiesel fuel usage conditions. Incorrect application of the biodiesel fuel usage conditions could lead to severe damage to the engine, fuel injection equipment and aftertreatment system.

Diesel and biodiesel fuel specifications Tier 4a diesel fuel specifications are covered by the following: • ASTM D975-10, Standard Specification for Diesel Fuel Oils. (15 ppm sulfur maximum.)

The main concerns related to operation with biodiesel fuels are:

9-28

9 - SPECIFICATIONS

• Filters and injector blockage caused by poor fuel quality.

• Wear and corrosion of internal components due to water content, which affects lubricity.

• Deterioration of some rubber sealing compounds in the fuel system.

• Biodiesel oxidation, which can lead to the formation of deposits that can harm the fuel injection system.

NOTICE: Any problem in the engine fuel injection equipment associated with non-compliance to the following conditions for biodiesel fuel handling and maintenance will not be covered for Warranty by CASE CONSTRUCTION. Purchase biodiesel fuel from a trusted supplier who understands the product and maintains acceptable fuel quality. It is highly recommended that you use biodiesel from BQ 9000 accredited suppliers to maintain the quality and consistency of the fuel. The BQ 9000 Quality Management Program is accredited by the National Biodiesel Board for producers and marketers of biodiesel fuel. See the National Biodiesel Board website at www.biodiesel.org for more information.

The use of biodiesel blends above B5 through B20 will not void the CASE CONSTRUCTION warranty as long as the following conditions for biodiesel fuel handling and maintenance are stringently followed:

NOTICE: For machines using Tier 4a engines with an exhaust aftertreatment system in regions where the biodiesel blend stock is supplied to the ASTM D6751-09A standard, it is essential that evidence of compliance to the special limits for Group I Metals, Group II Metals and the reduced phosphorus content specified above be obtained on every delivery of fuel from the fuel supplier. Failure to comply with this requirement can result in damage to the catalyst of the aftertreatment system which will not be covered under warranty.

NOTICE: CASE CONSTRUCTION may void your warranty if the problem is associated with poor fuel quality due to improper blending. It is the responsibility of the fuel supplier and/or yourself to ensure the right type of fuel and blend is delivered and used.

Maintenance intervals For machines using the all electronic engines with a high pressure common rail fuel system, the engine oil and filter change interval is reduced to 250 h when using biodiesel blends greater than B5 up to B20. Please refer to the maintenance intervals specified in the Operator Manual for all engines.

Check all hoses, connections and gaskets to ensure integrity and cleanliness every 3 months or 150 hours of operation, whichever comes first.

Biodiesel fuel must be pre-blended by the supplier. Mixing biodiesel fuels on-site can result in an incorrect mixture that could damage the engine and/or fuel system.

Regular oil sampling is highly recommended to monitor for oil and engine deterioration.

For machines using Tier 4a engines with an exhaust aftertreatment system:

NOTE: Oil sampling kits are available from your authorized CASE CONSTRUCTION dealer.

1. If the biodiesel blend stock to ASTM D6751-09A is used, special precautions need to be taken to insure that it fully complies with the following special requirements:

When switching back from biodiesel to regular #2 diesel, all fuel filter, oil and oil filter should be changed even if this falls between routine service intervals.

• Group I Metals content (Sodium + Potassium) is ≤ 5 mg/kg per EN14538 as specified in the biodiesel spec.

• Group II Metals content (Calcium + Magnesium) is ≤ 5 mg/kg per EN14538 as specified in the biodiesel spec.

• Phosphorus content lower than specified is a mandatory requirement. Phosphorus must not exceed 4 mg/kg per ASTM D4951.

2. The resulting greater than B5 through B20 blend must not exceed 1 mg/kg for Group I Metals (Sodium + Potassium) and for Group II Metals (Calcium + Magnesium).

Storage The machine should not be stored for more than three months with biodiesel in the fuel system. For longer storage time, it is strongly suggested that only regular #2 diesel fuel is used.

NOTE: If storage for longer than 3 months is necessary, the engine must be run on regular #2 diesel for a minimum of 20 h to flush the biodiesel fuel out of the fuel system prior to storage.

Biodiesel is highly hygroscopic and tends to collect water more than diesel fuel. This increases the risk of algae and bacteria growth which can cause severe damage to the fuel injection system. Keep the machine fuel tanks and on-site storage tanks as full as possible to limit the amount of air and water vapors inside the tank. Drain water from the tanks at least once a week.

NOTICE: Do not use biocide additives on Tier 4a engines with an exhaust aftertreatment system.

9-29

9 - SPECIFICATIONS

9-30

10 - ACCESSORIES

10 - ACCESSORIES###_10_### General accessories Cab power connections Two auxiliary power connections are provided on the righthand side console for 12 volt equipment.

RCPH10TLB322AAF

1

RCPH10TLB347AAF

2

RCPH10TLB348AAF

3

RCPH10TLB349AAF

4

Coat hook Left-hand B-post.

Garment strap Left-hand B-post.

Internal rear view mirror

10-1

10 - ACCESSORIES

Radio ready package Right-hand B-post. The radio ready package includes the radio mounting box (1), wiring harness, speakers (2), and antenna. The radio is not included.

NOTE: Another speaker is on the left-hand B-post.

RCPH10TLB346AAF

5

RCPH10TLB109AAF

6

RCPH10TLB110AAF

7

Vandal lockup kit NOTE: Machines with ROPS canopy only.

The vandal lockup kit secures the right-hand side console.

Example: Storage position

Example: Locked position

10-2

10 - ACCESSORIES

Telematics - Overview with Case SiteWatch™ NOTE: The CASE CONSTRUCTION SiteWatch™ website (www.casesitewatch.com) will not be accessible until the CASE CONSTRUCTION SiteWatch™ subscription for this machine is registered by an authorized CASE CONSTRUCTION dealer. Contact an authorized CASE CONSTRUCTION dealer for details.

This machine may be equipped with a Telematics system. This is an asset-monitoring system that combines Internet, cellular, and GPS technologies. A transponder unit is mounted on the equipment that wirelessly communicates with the user interface CASE CONSTRUCTION SiteWatch™ at www.casesitwatch.com. Using cellular technology, the transponder can send equipment data, including location, on/off status, usage and production metrics, diagnostic data, movement alarms, unauthorized usage and monitor machine maintenance to the user interface CASE CONSTRUCTION SiteWatch™. The system will help cut costs and keep accurate records.

10-3

10 - ACCESSORIES

10-4

Index ###_Index_###

ACCESS TO OPERATOR'S PLATFORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Machine access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1 General accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1 Telematics - Overview with Case SiteWatch™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3

ALARM(S) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Seat switch alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

As required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-104 Auxiliary hydraulic pressure and flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Bleed air from the fuel system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Disable parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fan belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Grille screen and radiator area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operator's seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pilot control accumulator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Ride control accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Swing cylinder area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tire pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-116 7-105 7-114 7-111 7-110 7-108 7-113 7-113 7-104 7-107

At warning message display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-32 Diesel Particular Filter (DPF) Regeneration - Auto. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Diesel Particular Filter (DPF) Regeneration - Forced . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine air filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fuel system water separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hydraulic filter(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-37 7-38 7-32 7-35 7-34

BACKHOE OPERATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-27 Backhoe danger area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Backhoe transport position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Basic instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Before operating the backhoe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Changing backhoe attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Extendahoe lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Filling the backhoe bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Lifting with the backhoe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Moving the machine while digging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Personal safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PowerLift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Stabilizer pads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Swing lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-28 6-32 6-27 6-34 6-41 6-29 6-36 6-39 6-38 6-27 6-37 6-30 6-29

COMMISSIONING THE UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Engine speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Run in period of a new machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

CONTROLS/INSTRUMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Advanced instrument cluster (AIC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27 Backhoe controls - Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-39 Backhoe controls - Pilot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-44 Console controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18 Console controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36 Dome light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-50 Front console - Left-hand switch panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 Front console - Right-hand switch panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8 Gear selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11

Heating, ventilation or air-conditioning control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22 Loader functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14 Machine access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Menu screen display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31 Operator seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Pedal controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13 Steering column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

ELECTRICAL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-118 Dome lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Driving and flood lamps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Stop, tail, flasher and turn signal lamps - Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Stop, tail, flasher and turn signal lamps - ROPS canopy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-126 7-123 7-118 7-121

Every 10 hours or daily . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-43 Engine oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-43 Loader, backhoe, Extendahoe grease fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-45

Every 100 hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-72 Backhoe swing control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-72 Extendahoe control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-72

Every 1000 hours. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-88 Cab intake filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine air filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Front axle fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hydraulic fluid and filter(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hydraulic reservoir breather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rear axle fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Transmission fluid and filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-91 7-97 7-92 7-88 7-90 7-99 7-94 7-95

Every 2000 hours. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-100 Cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-100

Every 250 hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-73 Air conditioning belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air conditioning compressor seals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Front axle breather. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Front axle drive shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Front axle fluid level - Four wheel drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rear axle breather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rear axle drive shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rear axle fluid level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Transmission fluid level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-74 7-80 7-73 7-76 7-76 7-75 7-78 7-77 7-77 7-77 7-79

Every 3000 hours. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-103 Diesel particulate filter (DPF) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-103

Every 4000 hours. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-103 Crankcase ventilation filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-103

Every 50 hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-57 4 in 1 bucket pivots and grease fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Coolant reservoir (deaeration reservoir) fluid level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Front axle grease fittings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fuel system water separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hydraulic reservoir fluid level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Loader hydraulic coupler lock pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-62 7-59 7-61 7-57 7-60 7-62

Every 500 hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-81 Battery fluid level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-87

Engine oil and filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fuel filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operator's seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ROPS cab and seat mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-86 7-84 7-83 7-81

FORWARD CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 Front console - Left-hand switch panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 Front console - Right-hand switch panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8 Gear selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11 Pedal controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13 Steering column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

GENERAL INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 CNH America LLC technical manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Component Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Electro-Magnetic Compatibility (EMC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Manual storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Note to the owner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Product Identification Number (PIN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Read the Operator's Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Right, left, front and rear of the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1 1-7 1-2 1-1 1-3 1-2 1-4 1-3 1-8

GENERAL INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 Auto ride control speed thresholds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11 Brake enabled idle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5 Display brightness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 FNR shift sensitivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 Maximum throttle/Cold start idle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3 Oil life reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10 Regeneration inhibit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8 Throttle sensitivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

GENERAL INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 Battery access and care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9 Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11 Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13 Definition fuse, relay and diode icon definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20 Diagnostic/service tool port — Diagnostic service tool port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-27 Fire extinguisher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6 Fuses and relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15 General safety before you service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 Heater coolant shutoff valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-29 Hood latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5 Hour meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 Hydraulic diagnostic test ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-28 Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 Support strut for loader lift arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3 Welding on the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7

Initial 10 hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-41 Air conditioning belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-41 Wheel nut and bolt torque. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-42

Initial 100 hours. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-64 Fuel filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hydraulic filter(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Service brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Transmission filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-68 7-64 7-71 7-70 7-66

Initial 20 hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-54 Front axle fluid level - Four wheel drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-55 Rear axle fluid level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-56 Transmission fluid level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-54

LOADER OPERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12 Bucket level, position and depth indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Changing loader attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Comfort Steer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Detent position for 4 in 1 bucket control switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Job layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Lifting with the loader. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Loader digging force . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Personal safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Return to dig . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-20 6-24 6-14 6-15 6-13 6-24 6-18 6-12 6-22

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 4 in 1 bucket pivots and grease fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-62 Air conditioning belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-41 Air conditioning belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-74 Air conditioning compressor seals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-80 Auxiliary hydraulic pressure and flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-116 Backhoe swing control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-72 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-73 Battery access and care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9 Battery fluid level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-87 Bleed air from the fuel system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-105 Cab intake filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-91 Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11 Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13 Coolant reservoir (deaeration reservoir) fluid level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-59 Cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-100 Crankcase ventilation filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-103 Definition fuse, relay and diode icon definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20 Diagnostic/service tool port — Diagnostic service tool port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-27 Diesel Particular Filter (DPF) Regeneration - Auto. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-37 Diesel Particular Filter (DPF) Regeneration - Forced . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-38 Diesel particulate filter (DPF) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-103 Disable parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-114 Dome lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-126 Driving and flood lamps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-123 Engine air filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-32 Engine air filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-97 Engine oil and filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-86 Engine oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-43 Extendahoe control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-72 Fan belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-111 Fire extinguisher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6 Front axle breather. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-76 Front axle drive shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-76 Front axle fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-92 Front axle fluid level - Four wheel drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-55 Front axle fluid level - Four wheel drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-75 Front axle grease fittings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-61 Fuel filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-68 Fuel filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-84 Fuel system water separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-35 Fuel system water separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-57 Fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-78 Fuses and relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15 General safety before you service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 Grille screen and radiator area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-110 Heater coolant shutoff valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-29 Hood latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5 Hour meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 Hydraulic diagnostic test ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-28 Hydraulic filter(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-34

Hydraulic filter(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-64 Hydraulic fluid and filter(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-88 Hydraulic reservoir breather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-90 Hydraulic reservoir fluid level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-60 Loader hydraulic coupler lock pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-62 Loader, backhoe, Extendahoe grease fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-45 Maintenance Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-30 Operator's seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-83 Operator's seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-108 Parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-71 Parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-99 Pilot control accumulator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-113 ROPS cab and seat mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-81 Rear axle breather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-77 Rear axle drive shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-77 Rear axle fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-94 Rear axle fluid level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-56 Rear axle fluid level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-77 Ride control accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-113 Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 Service brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-70 Stop, tail, flasher and turn signal lamps - Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-118 Stop, tail, flasher and turn signal lamps - ROPS canopy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-121 Support strut for loader lift arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3 Swing cylinder area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-104 Tire pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-107 Transmission filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-66 Transmission fluid and filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-95 Transmission fluid level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-54 Transmission fluid level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-79 Welding on the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7 Wheel nut and bolt torque. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-42

MAINTENANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-30 Maintenance Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-30

MOVING THE UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10 Auto Ride Control (ARC). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Before operating the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Differential lock system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Machine direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Ride control (2WD machines only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Transmission gears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Traveling on a hill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Uniform braking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-16 4-10 4-14 4-14 4-15 4-12 4-14 4-11

OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Auto Ride Control (ARC). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16 Before operating the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10 Before starting the engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Booster battery procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7 Cold temperature operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 Differential lock system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14 Engine speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Hot temperature operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 Machine direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14 Normal engine starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 Ride control (2WD machines only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15 Run in period of a new machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Shutting down the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9 Transmission gears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12 Traveling on a hill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14 Uniform braking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

OPERATOR'S SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Operator seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

OVERHEAD CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-50 Dome light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-50

REARWARD CONTROLS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36 Backhoe controls - Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-39 Backhoe controls - Pilot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-44 Console controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36

RECOVERY TRANSPORT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 Towing the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 Transporting on a trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

RIGHT-HAND SIDE CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14 Advanced instrument cluster (AIC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Console controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Heating, ventilation or air-conditioning control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Loader functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Menu screen display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-27 3-18 3-22 3-14 3-31

SAFETY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Do Not Operate hang tag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-41 Hand signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-37 Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Safety rules - Air conditioning system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Safety rules - Basic operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 Safety rules - Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5 Safety rules - California Proposition 65 Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Safety rules - Ductile iron . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12 Safety rules - Electrical storm safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 Safety rules - Fire or explosion prevention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 Safety rules - Fuel handling precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7 Safety rules - General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Safety rules - Hazardous chemicals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7 Safety rules - Lifting and overhead loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7 Safety rules - Maintenance precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8 Safety rules - Mounting and dismounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9 Safety rules - Operator precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9 Safety rules - Roll Over Protective Structure (ROPS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13 Safety rules - Seat belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14 Safety rules - Specific precautions to this machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 Safety rules - Transporting precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 Safety rules - Utility precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11 Safety rules - Wheels and tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12 Safety signs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15

SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Machine overall dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Powertrain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Travel speeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9-1 9-5 9-9 9-3 9-6

STARTING THE UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Before starting the engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Booster battery procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cold temperature operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hot temperature operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Normal engine starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2 4-7 4-4 4-6 4-3

STOPPING THE UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9 Shutting down the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

TRANSPORT OPERATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 Towing the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 Transporting on a trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Seat switch alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

WORKING OPERATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 Auto ride control speed thresholds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11 Backhoe danger area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-28 Backhoe transport position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-32 Basic instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-27 Before operating the backhoe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-34 Brake enabled idle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5 Bucket level, position and depth indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20 Changing backhoe attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-41 Changing loader attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24 Comfort Steer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14 Detent position for 4 in 1 bucket control switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15 Display brightness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 Extendahoe lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-29 FNR shift sensitivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 Filling the backhoe bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-36 Job layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13 Lifting with the backhoe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-39 Lifting with the loader. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24 Loader digging force . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18 Maximum throttle/Cold start idle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3 Moving the machine while digging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-38 Oil life reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10 Personal safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12 Personal safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-27 PowerLift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-37 Regeneration inhibit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8 Return to dig . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22 Stabilizer pads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-30 Swing lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-29 Throttle sensitivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

Dealer’s stamp

CNH America LLC reserves the right to make improvements in design and changes in specifications at any time without notice and without incurring any obligation to install them on units previously sold.

Specifications, descriptions, and illustrative material herein are as accurate as known at time of publication, but are subject to change without notice.

Availability of some models and equipment builds varies according to the country in which the equipment is being used. For exact information about any particular product, please consult your Case dealer.

Copyright © 2013 CNH America LLC. All Rights Reserved.

Case is a registered trademark of CNH America LLC. Racine Wisconsin 53404 U.S.A.