Case 435 445 Series 3 Skid Steer 445CT Series 3 Compact Track Operator's Manual 84268632 - PDF

ORIGINAL INSTRUCTIONS - according to Directive 2006/42/EC, Annex I 1.7.4.1

435 445 Series 3 Skid Steer 445CT Series 3 Compact Track

Operator’s Manual

Print No. 84268632 1st edition English 12/2009 For machines manufactured from January 2010

CNH America, LLC reserves the right to make improvements in design or changes in specifications at any time without incurring any obligation to install them on units previously sold.

All data given in this publication is subject to production variations. Dimensions and weights are only approximate.

Illustrations do not necessarily show products in standard condition. For exact information about any particular product, please consult your Dealer.

THIS SAFETY ALERT SYMBOL INDICATES IMPORTANT SAFETY MESSAGES IN THIS MANUAL. WHEN YOU SEE THIS SYMBOL, CAREFULLY READ THE MESSAGE THAT FOLLOWS AND BE ALERT TO THE POSSIBILITY OF DEATH OR SERIOUS INJURY

Safety Decals on this machine use the words Danger, Warning, or Caution, which are defined as follows: ● DANGER: Indicates an immediate hazardous situation that, if not avoided, will result in death or serious injury. The color

associated with Danger is RED. ● WARNING: Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury. The

color associated with Warning is ORANGE. ● CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It

may also be used to alert against unsafe practices. The color associated with Caution is YELLOW.

If Safety Decals on this machine are ISO two panel Pictorial, decals are defined as follows: ● The first panel indicates the nature of the hazard. ● The second panel indicates the appropriate avoidance of the hazard. ● Background color is YELLOW. ● Prohibition symbols such as

and

STOP

if used, are RED.

IMPROPER OPERATION OF THIS MACHINE CAN CAUSE DEATH OR SERIOUS INJURY. BEFORE USING THIS MACHINE, MAKE CERTAIN THAT EVERY OPERATOR: ● Is instructed in safe and proper use of the machine. ● Reads and understands the Manual(s) pertaining to the machine. ● Reads and understands ALL Safety Decals on the machine. ● Clears the area of other persons. ● Learns and practices safe use of machine controls in a safe, clear area before operating this machine on a job site.

It is your responsibility to observe pertinent laws and regulations and follow Case Construction instructions on machine operation and maintenance.

TECHNICAL MANUALS Manuals are available from your Dealer for the operation, service, and repair of your machine.

Contact your Dealer for assistance in obtaining the manuals for your machine. Your Dealer can expedite your order for Operator’s Manuals, Parts Catalogs, Service Manuals, and maintenance records.

Always give the Machine Name, Model, and P.I.N. (Product Identification Number) or S.N. (Serial Number) of your machine so your Dealer can provide the correct manuals for your machine.

Any use of editorial or pictorial content is strictly prohibited without express written permission from CNH America, LLC. Racine, WI 53403 U.S.A.

TABLE OF CONTENTS

CHAPTER 1 GENERAL INFORMATION TO THE OWNER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 “EC” DECLARATION OF CONFORMITY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 OFFICIAL DOCUMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 RIGHT, LEFT, FRONT, AND REAR OF THE MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 IDENTIFICATION NUMBERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7 MACHINE COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10 CHAPTER 2 SAFETY, AND SAFETY DECALS TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 UTILITY SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18 CHAPTER 3 INSTRUMENTS AND CONTROLS TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 INSTRUMENTS AND CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 CHAPTER 4 OPERATING INSTRUCTIONS TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 CHAPTER 5 LUBRICATION, FILTERS, AND FLUIDS TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 LUBRICATION, FILTERS AND FLUIDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3 TILTING THE OPERATOR’S COMPARTMENT FORWARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 FLUIDS AND LUBRICANT CAPACITIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10 CHAPTER 6 MAINTENANCE AND ADJUSTMENTS TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MAINTENANCE AND ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ROLL-OVER PROTECTIVE STRUCTURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIRE EXTINGUISHER MOUNTING (IF EQUIPPED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-1 6-3 6-3 6-9

CHAPTER 7 ELECTRICAL TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 ELECTRICAL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3 CHAPTER 8 SPECIFICATIONS TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

WEIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MATERIAL WEIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

OPERATING DATA AND DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8-1 8-3 8-4 8-5 8-7 I

CHAPTER 9 INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-1 CHAPTER 10 AFTER DELIVERY CHECK - DEALER COPY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1 AFTER DELIVERY CHECK - OWNERS COPY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3

II

CHAPTER 1 - GENERAL INFORMATION

Chapter 1 GENERAL INFORMATION TO THE OWNER

Figure 1

BD07N680

445 SERIES 3 SKID STEER

CNH AMERICA LLC P.O. Box 9228 Wichita, Kansas U.S.A. 67277

Figure 2 DEALER’S STAMP

This manual contains important information about the safe operation, adjustment and maintenance of your Skid Steer. Refer to the Detail Index at the end of this manual for locating specific items about your machine. The Skid Steer conforms to current safety regulations.

Use this manual as a guide. Your Skid Steer will remain a reliable working tool as long as it is kept in good working condition and serviced properly.

1-1

CHAPTER 1 - GENERAL INFORMATION

“EC” DECLARATION OF CONFORMITY On page 1-3 is provided copy of the “EC” Declaration of Conformity. The EC Declaration of Conformity is the manufacturer’s declaration about machine compliance to relevant EU provisions.

Please keep the original document in a safe place. Local authorities may require you to show this document in order to assure compliance of your machine.

Translation of this declaration in your own country language is provided on the reverse page of the original document. For your better and easier understanding of the document hereafter you’ll find some explanatory notes.

1-2

1

Under section 1.2 are listed those options or variants which have safety related functions. Some of them are standard provided, like FOPS or ROPS (please refer to page 6-4 for other detail).

2

Under point 2 are listed all information required by EU “Outdoor Noise” Directive 2000/14/EC. Please refer to your own original EC Declaration of Conformity for specific machine information. Other information about machine guaranteed sound power level (LwA) can be found on page 1-4. On the same page are indicated information about operators station noise level (LpA), which is not matter of above mentioned EU Directive and therefore not indicated on it.

3

Generic serial number or Product Identification Number (PIN) for this machine type. Sequence of letters and numbers may vary depending on machine configuration.

4

EC Declaration of Conformity serial number or Product Identification Number (PIN). Please make reference to this number when requiring information or support to Case Construction about EC Declaration of Conformity.

5

Signature of a person authorized to sign the document on behalf of the company.

CHAPTER 1 - GENERAL INFORMATION

1-3

CHAPTER 1 - GENERAL INFORMATION

OFFICIAL DOCUMENTS Information concerning airborne noise emission Sound power level LwA =101 dB (A) - All Wheel Models LwA =103 dB (A) - All Track Models Guaranteed sound power level (1) determined according to European Directive 2000/14/EC. Typical Operator Ear Levels (Open Cab) . . . . . . . . . . . . . . . . . . . 86 dBA Typical Operator Ear Levels (Cab with side windows) . . . . . . . . . 87 dBA Sound pressure level at operator’s station LpA = 77 dB (A) Equivalent continuous A-weighted emission sound pressure level at the operator’s station measured with cab door and windows closed and the heating/air conditioning fan in operation at 2nd speed, measured on identical machine according to ISO 6396:2008.

Information concerning hand-arm and whole body vibration emission The level of vibrations transmitted to the operator depends mainly upon the conditions of the ground on which operations take place, the mode of operation of the machine and its equipment. The exposure to vibrations can be considerably reduced when the following recommendations are complied with:

• Use equipment compatible with the machine and the type of work to be done.

• Adjust and lock the seat in the correct position; also regularly inspect the suspension of the seat, performing the adjustments and repairs as required.

• Regularly perform the current maintenance operations of the machine at the prescribed intervals.

• Operate the equipment in a uniform manner, avoiding sharp movements or excessive loads.

• When travelling, avoid very rough terrain or driving over obstacles such as large rocks.

This machine is equipped with an operator’s seat which meets the criteria of EN ISO 7096:2000 representing vertical vibration input under severe but typical operating conditions.

The intent is to limit the machine operator’s exposure to vibrations. The exposure is dependant on basic machine operating techniques which can be controlled by following the instructions described in this manual.

• The weighted root mean square acceleration emission of the machine to which the operator’s arms are subjected does not exceed 2.5 m/s2.

• The weighted root mean square acceleration of the machine to which the body is subjected does not exceed 0.5 m/s2.

These results were obtained using an acceleration gauge while loading trucks.

NOTE: Whole body exposure value is determined under particular operating and terrain conditions and is therefore not representative of all possible operating conditions within the intended use of the machine.

Consequently this single whole body vibration emission value is not intended to determine the whole body vibration exposure as required by European Directive 2002/44/EC. Conducting actual working condition measurements is recommended. If this is not feasible, use the information provided in the table as reference.

In compliance with EU standards, 78/764/EEC the vibration levels measured on seat for machines described in this manual are as specified below.

Vibration* m/s2 (ft/s2) at (testing mass)

Seat model / type MT SC78-M97/3

1.16 (3.80 ft/s2) at (60kg)

0.86 (2.82 ft/s2) at (98kg)

MT SC74-M91, SC78-M91

1.13 (3.70 ft/s2) at (60kg)

0.75 (2.46 ft/s2) at (100kg)

1.22 (4 ft/s2) at (60kg)

1.06 (3.47 ft/s2) at (98kg)

MT SC78-M30, SC88-M30

1.12 (3.67 ft/s2) at (60kg)

0.81 (2.65 ft/s2) at (100kg)

MT SC78-M30i, SC88-M30i

1.12 (3.67 ft/s2) at (60kg)

0.95 (3.11 ft/s2) at (102kg)

MT SC74-M200, SC78-M200, SC84-M200, SC88-M200

* Corrected weighted vibration acceleration 1-4

CHAPTER 1 - GENERAL INFORMATION This Skid Steer, with standard equipment and authorized attachments, is intended to be used for above ground material handling. This operators manual does not cover the use of attachments. See the operator manual provided with the authorized attachment or contact your Dealer if you have any questions about the operation of authorized attachments.

Do not use this machine for any application or purpose other than those described in this manual. Consult an authorized dealer on changes, additions, or modifications that can be required for this machine to comply with various country regulations and safety requirements. Unauthorized modifications will cause serious injury or death.

Anyone making such unauthorized modifications is responsible for the consequences.

This operator’s manual is to be stored in the manual compartment equipped on this machine. Make sure this manual is complete and in good condition. Contact your Dealer to obtain additional manuals. Contact your Dealer for any further information or assistance about your machine. Your Dealer has Corporation-approved service parts.

Your Dealer has technicians with special training that know the best methods of repair and maintenance for your Skid Steer.

OFFICIAL DOCUMENTS “EC” declaration of conformity.

NOTE: An original of this “EC” declaration is supplied with each machine and must be kept carefully by the owner.

NOTE: The official documents supplied with the machine must be kept by the owner so as to be able to present them to any inspecting authority which may request them.

1-5

CHAPTER 1 - GENERAL INFORMATION

RIGHT, LEFT, FRONT, AND REAR OF THE MACHINE

FRONT

BD07M275

Figure 3

LEFT

RIGHT

OPERATOR’S MANUAL COMPARTMENT BEHIND SEAT BACK

REAR Figure 4

BS01F013

BASIC MACHINE

The terms Right-hand, Left-hand, Front, and Rear are used in this manual to indicate the sides as they are seen from the operator's seat.

1-6

CHAPTER 1 - GENERAL INFORMATION

IDENTIFICATION NUMBERS Write your machine model number, Product Identification Number (P.I.N.) and serial numbers on the lines provided below. Always give these numbers and component plate numbers to your dealer when you need parts or information for your machine.

Make a record of the numbers. Keep the record and your Manufacturer’s Statement of Origin in a safe place. If the machine is stolen, report the numbers to your local law enforcement agency.

MACHINE MODEL AND TYPE ...................................................................................................................................

PRODUCT IDENTIFICATION NUMBER .....................................................................................................................

YEAR OF BUILD .........................................................................................................................................................

ENGINE SERIAL NUMBER ........................................................................................................................................

HYDROSTATIC PUMP SERIAL NUMBER ..................................................................................................................

FINAL DRIVE MOTOR SERIAL NUMBER ..................................................................................................................

CONTROL VALVE SERIAL NUMBER.........................................................................................................................

1

1 BD07N512

Figure 5

BD07N675

Figure 7

PRODUCT IDENTIFICATION NUMBER (P.I.N.) LOCATED ON THE INSIDE LEFT LOADER TOWER, ABOVE THE HOOD (450 SHOWN)

ENGINE SERIAL NUMBER IS LOCATED ON REAR OF ENGINE BLOCK (1)

1. TYPE / MODEL AND CATEGORY . . . . . . . . . . . . . . . . . . . . .

HYDROSTATIC PUMP SERIAL PLATE LOCATION IS ON THE RIGHT SIDE OF THE PUMP

BD08J043

Figure 6

BUCKET IDENTIFICATION PLATE LOCATED ON THE REAR, BACK SIDE LEFT CORNER

1-7

CHAPTER 1 - GENERAL INFORMATION

BD08F023

Figure 8

BONFIGOLI FINAL DRIVE PLATE IS LOCATED ON THE FRONT COVER

BD08F021

Figure 9

REXROTH FINAL DRIVE PLATE IS LOCATED ON THE REAR OF THE MOTOR

1-8

CHAPTER 1 - GENERAL INFORMATION

Figure 10

84277803_A

1. ROLL OVER PROTECTIVE STRUCTURE (ROPS) CERTIFICATION DECAL, LOCATED JUST INSIDE THE ROPS ON THE INSIDE RIGHT

1

BD08D164

Figure 11

ROLL OVER PROTECTIVE STRUCTURE (ROPS) CERTIFICATION LOCATED JUST INSIDE THE ROPS ON THE INSIDE RIGHT (1)

1-9

CHAPTER 1 - GENERAL INFORMATION

MACHINE COMPONENTS DESCRIPTION OF THE MAIN COMPONENTS

2 3 1 4

4

5

8

6 7

Figure 12

BD07N680

445 SERIES 3 SKID STEER 1.

2.

3.

4.

OPERATOR’S COMPARTMENT FRONT WORK LIGHTS LEFT CAB SIDE LIGHT CAB HAND HOLDS

5.

6.

7.

8.

LEFT SIDE LOADER LIFT ARM LEFT SIDE LOADER CYLINDER LEFT SIDE ATTACHMENT CYLINDER LIFT ARM CROSS TUBE STEP Figure 13

1-10

CHAPTER 1 - GENERAL INFORMATION

1

2 3

7 8

5

4

6 Figure 14

BD07N681

445 SERIES 3 SKID STEER 1.

2.

3.

4.

ROPS CAB UPPER REAR ACCESS DOOR REAR WORK LIGHT REAR ROAD LIGHTS

5.

6.

7.

8.

REAR ACCESS DOOR REAR TIE DOWN LOCATIONS LEFT DRIVE CHAIN ACCESS LOW PROFILE - HEAVY DUTY BUCKET Figure 15

3

1

2

4

6

5

5

5

5 Figure 16

BD05C053

445CT SERIES 3 SKID STEER 1. FRONT IDLER WHEEL (1 EACH SIDE) 2. TRACK ADJUSTMENT ACCESS COVER (1 EACH SIDE) 3. FINAL DRIVE SPROCKET (1 EACH SIDE)

4. REAR IDLER WHEEL (1 EACH SIDE) 5. ROLLER WHEELS (4 EACH SIDE) 6. RUBBER TRACK Figure 17

1-11

CHAPTER 1 - GENERAL INFORMATION

1-12

CHAPTER 2 - SAFETY, AND SAFETY DECALS

Chapter 2 SAFETY, AND SAFETY DECALS TABLE OF CONTENTS SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 UTILITY SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 PREVENTING RISKS CAUSED BY VIBRATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 OPERATOR PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5 PERSONNEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5 PROPER ENTRY AND EXIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 STARTING AND STOPPING PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7 OPERATING PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7 MAINTENANCE PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8 FUEL HANDLING PRECAUTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9 BURN PREVENTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 HAZARDOUS CHEMICAL PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 TRANSPORTING PRECAUTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 ROLL-OVER PROTECTIVE STRUCTURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 FIRE EXTINGUISHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 SEAT BELT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11 SEAT RESTRAINT BAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12 SPECIFIC PRECAUTIONS TO THIS MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13 LIFT ARM LOCK PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13 SECURING THE LIFT ARM UP AND TILTING THE OPERATOR’S COMPARTMENT FORWARD . . . . . . . 2-14 LIFT ARM BYPASS CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15 NO ENGINE POWER - LIFT ARM DOWN CONTROL - NON-PILOT MACHINES . . . . . . . . . . . . . . . . . . 2-16 EMERGENCY EXIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17 SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18

2-1

CHAPTER 2 - SAFETY, AND SAFETY DECALS

2-2

CHAPTER 2 - SAFETY, AND SAFETY DECALS

SAFETY RULES WARNING: This safety alert symbol indicates important safety messages in this manual. When you see this symbol, carefully read the message that follows and be alert to the possibility of death or serious injury.

Figure 1

Accidents involving machine operation and maintenance can be avoided by following basic safety rules and precautions. Read and understand all the safety messages in this manual, the safety manual, and the safety decals on the machine before you operate or service the machine. Contact your Dealer if you have any questions.

Safety decals on this machine use the words, Danger, Warning or Caution, which are defined as follows:

• DANGER: Indicates an immediate hazardous situation which, if not avoided, could result in death or serious injury. The color associated with Danger is RED.

• WARNING: Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury. The color associated with Warning is ORANGE.

• CAUTION: Indicates a potentially hazardous BD07M275

Figure 2

OPERATOR MANUAL STORAGE BEHIND THE SEAT

READ THIS MANUAL COMPLETELY and make sure you understand the controls. All equipment has a limit. Make sure you understand the speed, brakes, steering, stability, and load characteristics of this machine before you start to operate.

DO NOT remove this manual or the safety manual from the machine. See your Dealer for additional manuals. Also see the manual information on the Title pages (first and second pages in front of the Table of Contents) of this manual.

situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices. The color associated with Caution is YELLOW. ISO two panel pictorial symbol decals are defined as follows:

• The first panel indicates the nature of the hazard.

• The second panel indicates the appropriate avoidance of the hazard.

• Background color is YELLOW. Prohibition symbols such as used, are RED.

and

STOP

if

The safety information given in this manual does not replace safety codes, insurance needs, or federal, state, and local laws. Make sure your machine has the correct equipment according to these rules or laws.

Additional safety messages are used in the text of the manual to show specific safety hazards.

IMPORTANT: The safety messages in this chapter point out conditions which can happen during the normal operation and maintenance of your machine.

These safety messages also give possible ways of dealing with these conditions.

2-3

CHAPTER 2 - SAFETY, AND SAFETY DECALS

UTILITY SAFETY

PREVENTING RISKS CAUSED BY VIBRATIONS

Safety precaution MUST be followed when working near buried and overhead Utility Lines.

The machine’s vibration affects the comfort and in some cases the health and safety of the operator. To reduce vibration risks to a minimum:

During operation it is likely that you will be working around or near buried or overhead utility lines which may include, but are not limited to:

• • • •

Electrical Power Line

1. Make sure that the machine, the equipment and the tools are suitable for the work to be carried out.

2. Make sure that the machine is in good condition and that servicing intervals are complied with.

Gas Line Water Line Communication Line - Telephone or Cable Television

• Sewer Line IMPORTANT: Before beginning any machine operation, it is your responsibility to be aware of all such utility lines buried and overhead in the area of your project and to avoid them.

ALWAYS have all local utility companies mark the location of their lines.

IMPORTANT: Check with local authorities for laws, regulations and/or strict penalties requiring you to locate and avoid existing utilities.

3. Check the track tension adjustment and the play in equipment linkages.

4. Make sure that the operator’s seat and its adjustment controls are in good condition and then adjust the seat to suit the operator’s size and weight. The operator’s seat complies with the ISO 7096, 2000 standard, EM 6 class (seat coefficient < 0.7).

During work: 1. Operate all controls gradually to ensure smooth machine operation.

2. Modify the machine’s operation to suit the working conditions.

3. During travel, adjust the machine’s speed, reducing it if necessary.

4. Make sure that the machine’s operating radius is in good condition, and free of obstacles and holes.

RH99G001

Figure 3

CALL ALL LOCAL UTILITY COMPANIES BEFORE YOU PERFORM ANY MACHINE OPERATION

After locating any buried utility lines, carefully dig a hole by hand and/or automatic vacuum equipment to the utility line to verify the location and depth of the line.

2-4

CHAPTER 2 - SAFETY, AND SAFETY DECALS OPERATOR PRECAUTIONS PERSONNEL

GENERAL

• Be prepared for emergencies. Always have a first

• It is the responsibility of the operator to read and

aid kit and a working fire extinguisher with you and know how to use each.

understand the Operator’s Manual and other information provided and use the correct operating procedure. Machines should be operated only by qualified operators.

• Avoid loose fitting clothing, loose or uncovered long hair, jewelry and loose personal articles.

• Know and use the protective equipment that is to be worn when operating this machine. Hard hats, protective glasses, protective shoes, gloves, reflector type vests, respirators and ear protection are examples of types of equipment that may be required.

• Certain protective equipment should be replaced and renewed upon age and wear. Old hard hats may not afford the original users intention. Faded and soiled vest are no longer as highly visible as original intent.

See the manufacturer’s recommendation.

• Do not rush. Walk, do not run.

• Know and use the hand signals required for particular jobs and know responsibility for signaling.

who

has

the

• Do not operate this machine or perform maintenance work if you have not had appropriate training and read and fully understand the instructions and warnings in this manual.

• Wear the seat belt to maximize the protection capability of a Roll Over Protective Structure (ROPS).

• Inspect the ROPS and seat belt mounting bolts on a daily basis to ensure their integrity.

• Do not permit riders on the machine if there is no manufacturer’s designated place for a rider.

• Make sure that all protective guards, canopies, doors, etc. are in place and secure before starting and operating the machine.

• Remove all loose objects stored in the machine.

Remove all objects which do not belong in or on the machine and its equipment.

• After service has been performed, make certain all tools, parts and equipment have been cleared from the machine area.

• Do not lift personnel or allow personnel to work while standing in the bucket or on other attachments. This machine is not a man-lift.

2-5

CHAPTER 2 - SAFETY, AND SAFETY DECALS PROPER ENTRY AND EXIT WARNING: Never enter or exit the skid steer unless the lift arm and attachment are resting on the ground or on the lift arm lock pins.

Failure to follow these instructions may cause Death or Serious Injury.

Figure 6

Before exiting the skid steer: 1. Lower the lift arm and or attachments to the ground. If the operator must exit the skid steer with a raised lift arms, always engage the lift arm lock pin.

2. Stop the engine. automatically set.

The

parking

brake

is

3. Unlatch the seat belt and raise the restraint bar.

BD04D082X

Figure 4

Always face the front of the machine when you get on or off the machine. DO NOT RUSH! Enter the skid steer from the front by using the bucket step and cab hand holds.

Use at least three points of support when getting on the machine.

4. Use the recommended hand holds and at least three points of support when getting off of the machine.

WARNING: Never exit the skid steer with the engine operating. Failure to follow these instructions may cause Death or Serious Injury.

Figure 7

WARNING: Never exit the skid steer without first confirming the parking brake is set.

Failure to follow these instructions may cause Death or Serious Injury.

Figure 8

WARNING: Never exit the skid steer unless the lift arm and attachment are down resting on the ground or on the lock pin. Failure to follow these instructions may cause Death or Serious Injury.

Figure 9

• Use the recommended hand holds and steps with BD04D083X

Figure 5

Step into the cab from the bucket and cab step area.

Hand holds are provided on the front cab posts for entry and exit.

at least three points of support when getting on and off the machine. Keep steps and platform clean.

• Do not jump off the machine.

• Do not dismount while the machine is in motion.

• Foreign material or grease on the steps and hand rails can cause an accident. Keep the steps and hand rails clean.

2-6

CHAPTER 2 - SAFETY, AND SAFETY DECALS STARTING AND STOPPING PRECAUTIONS

OPERATING PRECAUTIONS

• Walk around the machine and warn all personnel

• OSHA requirements make it the employer’s

who may be servicing the machine or are in the machine path prior to starting. Do not start until all personnel are clearly away from the machine.

Sound the horn, if equipped, before starting.

responsibility to fully instruct each operator in the proper and safe operation of all operative equipment. Both employer and employee should thoroughly familiarize themselves with this manual.

• Walk around the machines tool, attachment, or furthermost contact point to view operation danger area from the work site personnel view and angle.

• Check that the parking device is applied, and that the transmission is in neutral before starting the machine.

• Adjust, secure and latch the seat and fasten the seat belt before starting the machine.

• Start and operate the machine only from the operator’s station.

• To avoid potential serious injury by contact with the moving lift arm or bucket, DO NOT rewire to bypass the seat switch or seat belt or restraint bar.

• Do not bypass the machine’s neutral-start system.

The neutral-start system must be repaired if it malfunctions.

• Use jumper cables only in the recommended manner. Improper use can result in battery explosion or unexpected machine motion.

Ventilate the battery area before using jumper cables. Make sure that using jumper cables will not interfere or harm electronic processing or computer devices.

• Do not operate the engine in an enclosed area without adequate ventilation.

• Park the machine on level ground whenever possible and apply the parking brake. On grades, park the machine with the wheels or track securely blocked.

• Before leaving the operator’s station, lower the equipment to the ground and shut off the engine.

• Remove the key from the key switch when leaving the machine parked or unattended.

• Check brakes, steering and other machine control devices in accordance with the manufacturers instructions prior to starting operation. Observe all gauges or warning instruments for proper operation. Operate all controls to insure proper operation. If any malfunctions are found, remove the key from the key switch. Place a do not operate tag on the machine until the malfunction is corrected.

• If a failure that causes loss of control such as steering, service brakes or engine occurs, stop the machine motion as quickly as possible, remove the key from the key switch. Place a DO NOT OPERATE TAG on the machine and keep it securely parked until the malfunction is corrected or the machine can be safely towed.

• Understand the machine limitations and keep the machine under control.

• Operate and drive the machine with care and at speed compatible with conditions. Use extra caution when operating over rough ground, on slopes, and when turning.

• Note and avoid all hazards and obstructions such as ditches, underground lines, trees, cliffs, overhead electrical wires or areas where there is danger of a slide.

• Carry loads in recommended positions for maximum stability.

• Never lift loads in excess of capacity.

• Use the recommended machine ballast and counterweighting.

• Know and understand the job site traffic flow patterns and obey signalmen, road signs and flagmen.

• Know and understand that job site conditions may change on an hourly basis. Hills of dirt, debris or obstructions may grow and change from the time you began the day. It is your responsibility to monitor the changes and keep the machine, tools and attachments, etc. a safe distance.

• Watch for bystanders and never allow anyone to be under or to reach through the machine and its equipment while operating.

• Select a gear that will prevent excessive speed when going downhill. Do not coast downhill.

2-7

CHAPTER 2 - SAFETY, AND SAFETY DECALS

• When roading a machine, know and use the

• If you have extreme conditions, such as a fire, etc.,

signaling devices required on the machine.

Provide and escort for roading where required.

and you are forced to leave the machine, do not step off the machine. Jump as far from the machine as possible with your feet together and do not touch the ground with your hands.

• On machines with independently operated wheel brakes, lock the brake pedals together when roading to provide equalized brake application.

• Do not operate the machine if you do not feel well.

• Use the recommended transport devices when

This can be dangerous for you and for the people around you.

roading the machine.

• Use the approved drawbar and / or attachment

• You must make a judgment if weather, road, or

point when using the machine for towing. If a cable or chain is used, keep people away from the tow line.

• Stay away from hazardous areas such as ditches,

• Before you operate at night, check that all lamps illuminate.

• If your machine has a cab make sure that all windows are clean and that the windshield wipers work correctly.

• Engine exhaust fumes can cause death. If you operate this machine in an enclosed area, make sure there is ventilation to replace the exhaust fumes with fresh air.

• Check all controls in a clear area and make sure the machine is operating correctly.

• Confirm that the attachment is properly mounted to the mounting mechanism as specified by the manufacturer.

• Dust, fog, smoke, etc., can decrease your vision

earth conditions will permit safe operation on a hill, ramp, or rough ground. overhangs, etc. Walk around the work area before you start and look for hazards.

• Be alert and always know the location of all workers in your area. Keep all other persons completely away from your machine. Injury or death can result if you do not follow these instructions.

• Develop fluid and smooth operating techniques and maintain the surface condition where the machine travels in order to control vibration transfer to the operator.

MAINTENANCE PRECAUTIONS

• Do not attempt repairs unless trained. Refer to manuals and experienced repair personnel for help.

and cause an accident. Stop the machine or decrease the speed until you can see.

• Contact

with high voltage power lines, underground cables, etc., can cause serious injury or death from electrocution.

• Before you drive or operate in an area with high voltage lines, cables, or a power station, tell the power or utility company what you are going to do.

You MUST HAVE THE POWER DISCONNECTED OR KEEP A SAFE WORKING DISTANCE from the lines, cables, or power station. Keep all parts of the machine a safe distance away from the power source. You must also know any federal, state/provincial, or local safety codes or regulations that apply to the job site.

If a part of the machine touches high voltage power: 1. Warn other workers NOT TO TOUCH THE MACHINE and to stay away from the machine.

2. If you can break contact, reverse the operation that caused contact with the high voltage power, and move the machine away from the danger area. If you cannot break contact stay in the machine until the utility company de-energizes the line and tells you that the power is off.

2-8

BD07D175

Figure 10

• Before you service the machine, put a Do Not Operate Or Mark Out Tag on the instrument panel, key or at a location that must be seen by the Operator prior to beginning operation. Give a brief definition of the situation.

CHAPTER 2 - SAFETY, AND SAFETY DECALS

• Wear protective glasses and other required safety equipment machine.

when

servicing

or

repairing

the

• Wear gloves to protect hands when handling cable.

FUEL HANDLING PRECAUTIONS

• Do not smoke or permit open flames while fueling or near fueling operations.

• Never remove the fuel cap or refuel gasoline

electrical system. Know the consequences of disconnecting any electronic or computer devices.

engine powered machines with the engine running or hot. Never allow fuel to spill on hot machine components. Never allow fuel to spill on the environment.

• Avoid lubrication or mechanical adjustments with

• To avoid spilling fuel maintain control of the fuel

• Disconnect the battery before working on the

the machine in motion or the engine operating. If the engine must be in operation to make certain adjustments, place the transmission in neutral, apply the parking device, place the equipment in a safe position, securely block the wheels and use extreme caution.

• Securely block the machine or any component that may fall before working on the machine or component. If possible, use a back up or secondary blocking device, also.

• To prevent unexpected movement, securely block working elements when repairing or changing working tool parts such as cutting edges.

• Never make repairs on pressurized components, fluid, gas or mechanical until the pressure has been relieved according to the manufacturer’s instructions.

filler nozzle when filling the tank.

• Do not fill the fuel tank completely to the top. Allow room for expansion.

• Clean up spilled fuel immediately and dispose of contaminated material in an environmentally correct manner.

• Tighten the fuel tank cap securely. Should the fuel cap be lost, replace it only with the original manufacturers approved cap. Use of a non-approved cap without proper venting may result in pressurization of the tank.

• Never use fuel for cleaning purposes.

• Use the correct fuel grade for the operating season.

• Use extreme caution when removing radiator caps, drain plugs, grease fittings or pressure taps.

Park the machine and let it cool down before opening a pressurized tank.

• Release all pressure before working on systems which have an accumulator.

• Use a piece of cardboard, newspaper, or wood to check for pressurized leaks to prevent fluid penetrating the skin. Pressurize accumulators with the proper gas according to manufacturer’s recommendations.

• When inflating tires, use a self-attaching inflation chuck with remote shutoff and stand clear of the tire. Position yourself beside the tire and not beside the rim.

• It is not recommended to tow this machine.

• Observe proper maintenance procedures.

• Whenever servicing or replacing hardened pins, etc., use a brass drift or other suitable material between the hammer and pin. Alternative: Use a brass hammer, drift or suitable material on the pin, etc.

• Keep the brakes and steering systems in good operating condition.

• Replace all missing, illegible or damaged safety signs. Keep all safety signs clean.

2-9

CHAPTER 2 - SAFETY, AND SAFETY DECALS BURN PREVENTION

HAZARDOUS CHEMICAL PRECAUTIONS

• In order to reduce the risk of fires due to debris

• If you are exposed to or come in contact with

build-up in the engine compartment and elsewhere on your skid steer, it is recommended that you check the radiator, coolers and engine compartment for build up of debris, dirt and material that might impede cooling components.

hazardous chemicals you can be seriously injured.

The fluids, lubricants, paints, adhesives, coolants, etc., used with your machine can be hazardous.

WARNING: BATTERY ACID CAUSES SEVERE BURNS. Batteries contain sulfuric acid. Avoid contact with skin, eyes or clothing.

Antidote: EXTERNAL - Flush with water.

Antidote: INTERNAL - Drink large quantities of water or milk.

DO NOT induce vomiting. Seek medical attention immediately.

EYES - Flush with water for 15 minutes and seek medical attention immediately.

WARNING: BATTERIES PRODUCE EXPLOSIVE GASES. Keep sparks, flame, cigars and cigarettes away. Ventilate when charging or using in enclosed area. Always wear eye protection when working near batteries. Wash hands after handling. KEEP OUT OF REACH OF CHILDREN. M144B

Figure 11

• When the battery electrolyte is frozen, the battery can explode if, you try to charge the battery, or you try to jump start and run the engine. To prevent the battery electrolyte from freezing, try to keep the battery at full charge. If you do not follow these instructions, you or others in the area can be injured.

• Before you service this machine and before you dispose of the old fluids and lubricants, always remember the environment. DO NOT put oil or fluids into the ground or into containers that can leak.

• Check with your local environmental or recycling center or your information.

dealer

for

correct

disposal

TRANSPORTING PRECAUTIONS

• Know the rules, laws, and safety equipment necessary for transporting this machine on a road or highway.

ROLL-OVER PROTECTIVE STRUCTURE

• Do NOT modify the ROPS in any manner.

Unauthorized modifications such as welding, drilling, cutting, or adding attachments can weaken the structure and reduce your protection. You MUST replace the ROPS if it is subjected to roll-over, tip or fire damage. Do not attempt to repair.

FIRE EXTINGUISHER

• It is recommended that you have a fire extinguisher on your machine. Contact your dealer for the type of fire extinguisher suitable for your machine.

• Image shows dealer suggested location for fire extinguisher, behind seat, to the right of manual.

• Hot coolant can spray out if the radiator cap is removed. To remove the radiator cap, let the cooling system cool, turn to the first notch, wait until the pressure is released, then remove the radiator cap.

BD07C021

Figure 12

FIRE EXTINGUISHER STORAGE BEHIND THE SEAT

2-10

CHAPTER 2 - SAFETY, AND SAFETY DECALS SEAT BELT PRECAUTIONS WARNING: Before starting the engine ensure seat belts are securely fastened. The seat belt can help insure your safety if it is used and properly maintained. Never wear a seat belt loosely or with slack in the belt system. Never wear the belt in a twisted condition or pinched between the seat structural members.

3 1

Figure 15

WARNING: Securely fasten your seat belt.

Your machine is equipped with a ROPS cab, ROPS canopy or ROPS frame for your protection. The seat belt can help insure your safety if it is used and maintained. Never wear a seat belt loosely or with slack in the belt system. Never wear the belt in a twisted condition or pinched between the seat and seat latch.

2

Figure 16 Figure 13

BD07C132

1. RETRACTABLE HALF OF THE SEAT BELT 2. BUCKLE HALF OF THE SEAT BELT 3. SHOULDER BELT (IF EQUIPPED)

Pull the seat belt retractable half (1) across and buckle securely with the buckle half (2).

1 2

A

BD07M324

Figure 14

A shoulder belt (3) is available from your Dealer or comes standard equipment on machines with a cab door.

To release the belt, push the red release lever (A).

Hold onto the retractable half as it retracts into storage.

2-11

CHAPTER 2 - SAFETY, AND SAFETY DECALS SEAT RESTRAINT BAR The restraint bar must be down in the operating position before starting.

4 3 1 BD08F025

Figure 19

3. SEAT RESTRAINT BAR ADJUSTING LOCK NUT 4. SEAT RESTRAINT BAR STOPPER

The Seat Restraint Bar may be adjusted for operator comfort. Loosen the Seat Restraint Bar adjusting lock nut and adjust the stopper on each side of the machine. Secure the Seat Restraint Bar adjusting lock nut when both sides are in the same position.

After adjusting the Seat Restraint Bar, perform the Seat Restraint Bar and Interlocks Function on page 5-16.

Figure 17

BD07M270

1. SEAT RESTRAINT BAR IN LOCKOUT POSITION

2

Figure 18 2. SEAT RESTRAINT BAR IN THE OPERATING POSITION

BD07M271

2-12

CHAPTER 2 - SAFETY, AND SAFETY DECALS SPECIFIC PRECAUTIONS TO THIS MACHINE

• Keep the load or tool as low as possible while moving the machine around the jobsite.

• Confirm that the bucket or attachment lock pins are in place before operating the machine.

• Be sure to place all auxiliary hydraulic controls in

1

neutral before leaving the cab and be careful to not engage them accidently when entering or leaving the cab.

• Before exiting the cab, the operator must place all auxiliary hydraulic control functions into neutral or off. Do not reach for handles, step on pedals or depress switches that will activate auxiliary hydraulic controls as you enter or leave the cab.

• Do not allow spill over the back of the bucket. Dirt, rocks, debris and construction site objects could enter the operator cab.

WARNING: ALWAYS use the lock pin before exiting a machine with the lift arms up and/or when servicing or repairing the unit with the lift arms up. Failure to do so could result in death or serious injury.

Figure 21

BD07N682

1. LIFT ARM LOCK PIN CONTROL LEVER (SHOWN IN LOCK POSITION)

5. Engage the loader lift arm lock pin, using the lock pin control lever located in the right rear corner of the operator’s compartment, by moving the lever toward the center of the machine. See Chapter 5, Lubrication, filters, and fluids.

Figure 20

• Before leaving the operator’s compartment check the interlock system so movement of controls do not result in machine movement.

Figure 22

LIFT ARM LOCK PIN

LIFT ARM LOCK PIN INSTRUCTIONAL DECAL

To Secure The Lift Arms Up And Engage The Lift Arm Lock Pin: 1. Remove any attachment.

2. Park the machine on firm and level surface.

3. While still in the seat, restraint bar down and the engine running, roll the coupler attachment all the way back.

2

4. Raise the lift arms to the maximum height.

Figure 23 2. LIFT ARM LOCK PIN SHOWN EXTENDED (LIFT ARM STILL AT MAXIMUM HEIGHT

2-13

CHAPTER 2 - SAFETY, AND SAFETY DECALS

3

Figure 24 3. LIFT ARMS LOWERED TO MAKE CONTACT WITH LOCK PIN

6. Slowly lower the loader lift arms until the loader lift arm link rests against the lock pin.

To Disengage The Lift Arm Lock Pin And Lower The Arms:

BD07N683

Figure 26

To disengage the lock pin, move the lock pin control lever toward the right, or outside of the machine, as shown. Slowly lower the loader lift arms to the ground.

SECURING THE LIFT ARMS UP AND TILTING THE OPERATOR’S COMPARTMENT FORWARD The Operator’s compartment may be tilted forward, for service access, with the lift arms raised OR lowered. Access to the engine, hydrostatic pumps, motors, and control linkage is best when the loader lift arms are in the raised position.

NOTICE: On machines with front door glass, a protective block must be installed to guard against accidental breakage when the lift arms are down.

The front door must be removed if the cab is tilted forward with the lift arms down.

BD07N684

WARNING: Always activate the mechanical loader arm lock pin before exiting a machine with the loader arms up. Failure to do so could result in death or serious injury.

Figure 25

1. While sitting in the operator’s seat, with the restraint bar down, start the engine and raise the lift arms until the loader lift arm link is no longer contacting the lock pin, as shown above.

Figure 27

WARNING: Never leave the cab with the lift arms up, unless the lock pin is in the maintenance position with the lock pin in place.

Figure 28

IMPORTANT: See page 5-8 for the procedure to tilt the cab.

2-14

CHAPTER 2 - SAFETY, AND SAFETY DECALS LIFT ARM BYPASS CONTROLS The Case family of skid steers have two methods for lowering the lift arms to the ground in the event the machine has lost engine or electrical power.

• Pilot Control Machines use a single control to bring lift arms down • Non- Pilot Control Machines use a two lever sequence to bring lift arms down In the event of the loss of engine power, the override control will allow the operator to lower the lift arms to the ground. If you have any questions about these procedures, contact your Dealer.

WARNING: The No Power - lift arm Down Control is ACTIVE at all times. Make sure the machine is clear of all personnel and objects or obstructions before engaging this control.

Only engage this control while seated in the cab with the seat belt fastened and the restraint bar down. Failure to follow these instructions can result in death or serious injury.

Figure 29

1. NO ENGINE POWER - LIFT ARM D OW N C O N T R O L - P I L OT CONTROL MACHINES: The control knob (1) is located down and to the left of the operator, while sitting in the seat, and just behind the left console, fuse compartment. Before attempting to lower the lift arm/attachment on a machine that has lost engine power, alert personnel in the area of your intention. Do not leave the seat, unfasten the seat belt or raise the restraint bar. After confirming that personnel and obstacles are clear, slowly, pull the control knob UP to lower the lift arm/attachment down to the ground.

Figure 30

1

BD08G001

Figure 31

1. NO ENGINE POWER - LIFT ARM DOWN CONTROL KNOB AND INSTRUCTIONAL DECAL, PILOT CONTROL MACHINES

This red control knob is for emergency situations only and should not be used in day to day nor mal operations.

WARNING: Never exit the skid steer unless the lift arms and attachment are down resting on the ground or on the lock pins. Failure to comply could result in death or serious injury.

Figure 32

2-15

CHAPTER 2 - SAFETY, AND SAFETY DECALS NO ENGINE POWER - LIFT ARM DOWN CONTROL - NON-PILOT MACHINES WARNING: Before attempting to bring the lift arm/attachment down on a machine that has lost engine power, alert personnel in the area of your intention. You must confirm that personnel and obstacles are clear before engaging the lift arm down control. Death or serious injury may result if these instructions are not followed.

Figure 33

Non-pilot machines use a two lever sequence for Lift Arm Bypass control.

If the key switch has been turned to the OFF position during this sequence, it may be necessary to activate the ON/OFF system enable switch after turning the key ON again. Watch the Instrument Panel for confirmation.

If the unit still has power, turn the key switch to ON, press enabling button and move lift control lever to down.

2

Figure 34 2. LIFT ARM BYPASS CONTROL LEVER, NON- PILOT CONTROL MACHINES SHOWN WITH CAB TILTED

BD08G002

If there is no electrical power, pull up on the lift arm bypass control loop (2) while activating the lift arm down control lever.

This procedure is for emergency situation only and should not be used in day to day normal operations.

2-16

CHAPTER 2 - SAFETY, AND SAFETY DECALS EMERGENCY EXIT WARNING: Never exit the skid steer unless the lift arms and attachment are down resting on the ground. Failure to comply could result in death or serious injury.

Figure 35

1

BDO7M273

Figure 38

Push on the top half of the window to force it away from the cab window frame.

Pull the window down and out of the frame.

Push the window away from the machine and exit.

Figure 36

BD07M272

1. EMERGENCY EXIT WINDOW TAG

The rear window can be removed to provide an exit for the operator in the event the front exit is blocked.

IMPORTANT: If the rear window was removed for exiting, reinstall the rear window, window moulding and secure in place with the window moulding lock strip before operating the skid steer.

To remove the rear window pull on the tag and remove the window molding lock strip.

1

87026871

Figure 37 EMERGENCY EXIT WINDOW TAG GRAPHIC

2-17

CHAPTER 2 - SAFETY, AND SAFETY DECALS

SAFETY DECALS The following safety decals have been placed on your machine in the areas indicated. The following graphics are for replacement location. Safety decals are intended for the personal safety of you and those working with you.

Please take this manual, walk around your machine and note the content and location of these warning decals.

Review these decals with all machine operators. It is the Owner’s responsibility to keep the decals legible. If they are not, obtain replacements from your dealer. Part numbers are on the decal. Some decal locations may vary slightly between various model configurations.

1

2

Figure 39

BS99M128 / BC00G075

1. READ THE APPROPRIATE INFORMATION IN THE OPERATOR’S MANUAL 2. READ THE APPROPRIATE INFORMATION IN THE REPAIR MANUAL

When you see the symbols shown above, refer to the appropriate information in the Operator’s Manual or the Service Manual. These symbols may occupy only a small portion of the main decal, as shown below. If you have any questions regarding operation or service contact your Dealer.

Figure 40

87706393

WARNING: Make sure that the decals are perfectly legible, clean them regularly and replace decals that are destroyed, lost painted over or no longer legible, with new ones. When parts bearing decals are replaced, be sure to put new decals on each new part.

Figure 41

WARNING: Injury or death can result if you cannot read a safety decal or if a safety decal is missing.

Replace any missing or damaged safety decal and keep all safety decals clean. See your dealer for new safety decals.

Figure 42

NOTE: When you clean the decals, use only a cloth, water, and soap. Do not use solvent, gasoline, etc.

3

4

76094398 / 87353967 / 87611184_A

3. DECAL LOCATION IS ON UPPER RIGHT CAB FRAME 4. LwA ENVIRONMENTAL NOISE DECAL (101 dB - WHEEL MODELS, 103 dB - TRACK MODELS)

2-18

Figure 43

CHAPTER 2 - SAFETY, AND SAFETY DECALS

5

6

Dd

Figure 44

BD07M305 /

5. DECAL LOCATION IS ON LEFT INSIDE CAB JUST ABOVE FUSE COMPARTMENT 6. WARNING: READ THE OPERATORS MANUAL. 394581A1, ISO.

8

7

BD07N236

Figure 45

7. DECAL LOCATION IS ON RIGHT INSIDE CAB JUST BEHIND THROTTLE CONTROL LEVER 8. WARNING: DO NOT TURN THE RIDE CONTROL ON IF LOADER ARMS AND BUCKET ARE HOLDING MACHINE UP. PART NUMBER: ENGLISH - 255927A1. ITALIAN - 256468A1. DANISH - 256466A1. DUTCH - 256474A1. FINNISH - 256472A1.

FRENCH - 256464A1. GERMAN - 256465A1. GREEK - 256471A1. NORWEGIAN - 256473A1. PORTUGUESE - 256470A1.

SPANISH - 256467A1. SWEDISH - 256469A1. POLISH - 396701A1.

2-19

CHAPTER 2 - SAFETY, AND SAFETY DECALS

9

10

Figure 46 9. DECAL LOCATION IS ON INSIDE OF RIGHT LIFT ARM 10. WARNING: SERVICE PROCEDURES USING LIFT ARM SUPPORT STRUT AND INSTRUCTIONS. WARNING: IF YOU SERVICE THE MACHINE WITH LOADER LIFT ARMS RAISED, ALWAYS USE THE SUPPORT STRUT. FAILURE TO FOLLOW THIS PROCEDURE CAN CAUSE SERIOUS INJURY OR DEATH IF THE LOADER LIFT ARMS ARE LOWERED BY ACCIDENT. PROCEDURE TO USE THE SUPPORT STRUT 1. MAKE SURE THE LOADER BUCKET IS EMPTY. LOWER THE LOADER LIFT ARMS TO THE GROUND AND STOP THE ENGINE. 2. REMOVE THE PIN FROM THE SUPPORT STRUT AND LOWER THE SUPPORT STRUT ONTO THE LIFT CYLINDERS. 3. START THE ENGINE AND SLOWLY RAISE THE LOADER LIFT ARMS UNTIL THE SUPPORT STRUT IS ON THE LIFT CYLINDER ROD. SLOWLY LOWER THE LOADER LIFT ARMS UNTIL THE SUPPORT STRUT MAKES CONTACT WITH THE LIFT CYLINDER TUBE. 4. INSTALL THE PIN IN THE SUPPORT STRUT.

87586452 /

PROCEDURE TO PUT THE SUPPORT STRUT IN STORAGE. 1. START THE ENGINE AND RAISE THE LOADER LIFT ARMS APPROXIMATELY ONE OR TWO INCHES (25 TO 55mm).

2. STOP THE ENGINE AND RAISE BOTH SEAT BARS. MAKE SURE THE LOADER CONTROLS ARE LOCKED. REMOVE SUPPORT STRUT PIN. RAISE SUPPORT STRUT TO THE STORAGE POSITION AND INSTALL PIN. 3. SIT IN THE SEAT, PUSH BOTH SEAT BARS DOWN, AND LOWER THE LOADER LIFT ARMS TO THE GROUND. 321-7029, ENGLISH.

2-20

CHAPTER 2 - SAFETY, AND SAFETY DECALS

11 12

Figure 47

BD07M250 / 321-7040 / 175509A1

11. DECAL LOCATION IS ON THE STARTER LOCATED ON THE RIGHT SIDE OF THE ENGINE 12. DANGER: ONLY START FROM OPERATOR SEAT AND IN NEUTRAL. 175509A1, ISO.

14

13

BD07K012/ 384267A1 / 175504A1

Figure 48

13. DECAL LOCATION IS ON THE RADIATOR TOP TO THE LEFT OF THE CAP 14. WARNING: ENTANGLEMENT HAZARD. 175504A1, ISO.

2-21

CHAPTER 2 - SAFETY, AND SAFETY DECALS

15

16

Figure 49

BD01C073 / 251745A1

15. DECAL LOCATION IS JUST BELOW THE FRONT SIDE CAB STEP 16. DANGER: CRUSH HAZARD - KEEP OUT OF THIS AREA WHEN LIFT ARM IS RAISED, UNLESS LIFT ARM IS SUPPORTED. PART NUMBER: ENGLISH - 251745A1. ITALIAN - 297398A1. DANISH - 297391A1. DUTCH - 297392A1. FINNISH - 297393A1.

FRENCH - 297394A1. GERMAN - 297396A1. GREEK - 297397A1. NORWEGIAN - 297399A1. PORTUGUESE - 297401A1.

SPANISH - 297402A1. SWEDISH - 297404A1. POLISH - 3297400A1.

17

18

19

20

BD04F032 / D137186J / 251748A1

17. DECAL LOCATION IS ON THE LEFT SIDE OF THE LIFT ARM CROSSTUBE 18. CAUTION: ALWAYS INSPECT THE COUPLER LATCH PIN ENGAGEMENT BEFORE OPERATING PART NUMBER: ENGLISH - D137186J. ITALIAN - 321-7004. DANISH - 175492A1. DUTCH - 175493A1. FINNISH - 297409A1.

FRENCH - 321-6861. GERMAN - 321-6863. GREEK - 175495A1. NORWEGIAN - 297411A1. PORTUGUESE - 175494A1.

SPANISH - 321-6862. SWEDISH - 297414A1. POLISH - 297412A1.

19. DECAL LOCATION IS CENTERED ON THE LIFT ARM CROSSTUBE 20. WARNING: TIP HAZARD. CARRY LOAD LOW. 251748A1, ENGLISH

2-22

Figure 50

CHAPTER 2 - SAFETY, AND SAFETY DECALS

22

21

Figure 51

BD07M269 / 328903A1

21. DECAL LOCATION IS ON THE ACCUMULATOR UNDER THE FLOOR PLATE 22. WARNING: PRESSURIZED SYSTEM HAZARD. RELIEVE PRESSURE BEFORE MAINTENANCE. 328903A1.

24 23

25

26

87626172

23.

24.

25.

26.

Figure 52

DECAL LOCATION IS ON BOTH LEFT AND RIGHT REAR CAB TOP WARNING: KEEP CLEAR - CRUSH HAZARD. 87626172, ISO. DECAL LOCATION IS ON THE LIFT ARM SUPPORT STRUT JUST IN FRONT OF THE SUPPORT STRUT PIN WARNING: LIFT ARM SUPPORT STRUT MUST BE IN PLACE. 278216A, ISO.

2-23

CHAPTER 2 - SAFETY, AND SAFETY DECALS

27

28

Figure 53 27. DECAL LOCATION IS ON THE INSIDE OF THE RIGHT OR LEFT CAB UPRIGHT (ROPS OR FULL CAB) 28. DANGER: CRUSH HAZARD. BEFORE LEAVING SEAT: LOWER LIFT ARM OR ENGAGE LIFT ARM LOCK PIN OR STRUT, STOP ENGINE, RAISE SEAT BAR, MOVE LOADER CONTROLS UNTIL LOCKED. PART NUMBER: ENGLISH - 87498030. ITALIAN - 84160191. DANISH - 84160186. DUTCH - 84160187. FINNISH - 84160188.

FRENCH - 84160197. GERMAN - 84160189. GREEK - 84160190. NORWEGIAN - 84160192. PORTUGUESE - 84160196.

SPANISH - 84160193. SWEDISH - 84160194. POLISH - 84160195.

BD08G006 / 87498030

29

30

BD08F010 / 394581A1

29. DECAL LOCATION IS ON THE REAR OF THE FRONT DOOR WIPER MOTOR 30. IMPORTANT: SEE OPERATOR MANUAL FOR DOOR REMOVAL. 394581A1.

2-24

Figure 54

CHAPTER 3 - INSTRUMENTS AND CONTROLS

Chapter 3 INSTRUMENTS AND CONTROLS TABLE OF CONTENTS INSTRUMENTS AND CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 STANDARD INSTRUMENT PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 DELUXE INSTRUMENT PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12 ANTI-THEFT OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16 STEERING AND TRAVEL WITH H PATTERN CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21 TURNING A MACHINE WITH H PATTERN CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22 LIFT ARM AND BUCKET CONTROLS WITH H PATTERN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23 INSTRUCTIONAL DECALS FOR H PATTERN STEERING AND CONTROL . . . . . . . . . . . . . . . . . . . . . . . 3-24 STEERING AND TRAVEL ISO PATTERN PILOT CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25 TURNING A MACHINE WITH ISO PATTERN PILOT CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26 LIFT ARM AND BUCKET CONTROL WITH ISO PATTERN PILOT CONTROLS . . . . . . . . . . . . . . . . . . . . . 3-27 INSTRUCTIONAL DECALS FOR ISO PATTERN STEERING AND CONTROLS . . . . . . . . . . . . . . . . . . . . 3-28 CONTROL HANDLE SWITCH CONFIGURATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29 STANDARD AUXILIARY HYDRAULIC AND HIGH FLOW AUXILIARY HYDRAULICS . . . . . . . . . . . . . . . . 3-32 AUXILIARY HYDRAULIC CONTROL PEDAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34 NO ENGINE POWER - LIFT ARM BYPASS CONTROL - ISO PILOT CONTROL MACHINES . . . . . . . . . . 3-36 NO ENGINE POWER - LIFT ARM BYPASS CONTROL - H CONTROL MACHINES . . . . . . . . . . . . . . . . . . 3-37 OPERATORS SEATS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38 SEAT BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-39 CAB DOOR LATCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-40

3-1

CHAPTER 3 - INSTRUMENTS AND CONTROLS

3-2

CHAPTER 3 - INSTRUMENTS AND CONTROLS

INSTRUMENTS AND CONTROLS This Chapter identifies the location and gives a brief overview of functions and controls found on this family of machines. Use this Chapter to familiarize yourself with these locations and functions before operating the machine. See the Operating Instructions in the next chapter for more detailed instruction on the interaction of the Instruments, Controls, and machine operation. Example: This Chapter will explain the control lever for auxiliary hydraulic function and the auxiliar y hydraulic switches, such as High Flow, but, the Operating Instructions Chapter will explain the coordination of these functions for efficient use of your machine.

STANDARD INSTRUMENT PANEL The Instrument Panels are located on the upper right side of the cab. This Panel houses the Key Switch, Warning Lamps, Machine Hydraulic Controls and Information necessar y to monitor the machine functions and controls.

Machines with pilot controls will have drive systems identified at the bottom of this panel. Drive ISO or Drive H will alert the operator to the type of drive control that operates the machine.

Once in the seat, the audible alarm will beep once, Warning Lamps will illuminate briefly. The fuel gauge and hour meter will remain illuminated for operator monitoring.

The machine will be in Park when started. This machine is equipped with SAHR Park Brakes.

(Spring Applied Hydraulically Released) With the operator in the seat and the restraint bar down, the Park Brake / Hydraulic Enable Indicator Lamp will be blinking. The Operator must PUSH the Park Brake / Hydraulic Enable Switch to release the brakes and hydraulic controls.

The Parking Brakes will be set when:

• The Park Brake Switch is activated and the Park Brake Light is illuminated.

• • • •

The engine is shut off.

The engine is running and the restraint bar is up.

The operator leaves the seat.

Figure 1

BD07M313

INSTRUMENT PANEL

The Park Brake Switch on the right hand control handle is activated.

3-3

CHAPTER 3 - INSTRUMENTS AND CONTROLS 3. Instrument Panel Park Brake / Hydraulic Enable Switch: This push button switch located to the right of the Auxiliary Override switch, shown above. On start up, the Yellow indicator lamp (4), below the switch, will blink off and on. When the Parking Brake has been set the indicator lamp will blink off and on. The Operator must have the restraint bar down, in the working position, and press this switch to release the brakes and activate lift arm hydraulics.

1

2

Push the switch again to set the brakes.

Figure 5

BS96H049

4. Park Brake / Hydraulic Enable Indicator Lamp: On start up, this Yellow indicator lamp below switch, will blink off and on. When the Parking Brake has been set the indicator lamp will blink off and on. When ready, the Operator will press this switch to release the brakes and activate lift arm hydraulics.

3

4

5

Figure 2

BD07K052

BD07K068

1. Seat Belt Reminder: This Red lamp flashes to remind the operator to place the restraint bar down into working position and fasten the seat belt.

2. Park Brake Lamp: This Red lamp stays illuminated when the Park Brake has been set. The Operator must do one of the following to release the brake.

• Push the Park Brake Switch on the Instrument Panel.

• Push the Park Brake Switch on the right control handle.

BS96H049

3-4

5. Right Control Handle Park Brake Switch: This red push button switch is located on the right control handle. Push this switch to set the machine Park Brake. Do not activate this switch while the machine is moving. Stop the machine and then set the brake.

Figure 3

BS96H055

Figure 4

Figure 6

BS96H041

Figure 7

CHAPTER 3 - INSTRUMENTS AND CONTROLS KEY SWITCH

5. Start: Turn the key to this position to actuate the starter motor and start the engine.

The Key Switch is located at the top of the Instrument Panel. This is a 4 position switch. Key positions are marked by the symbols.

BS96H055

3 2

Figure 12

4 5

1

Figure 8

BD04N048

1. KEY SWITCH

2. System Power (Accessory): This position powers accessory attachments.

BS96H041

Figure 9

IMPORTANT: The battery will discharge if left in this position.

3. Stop: Turn the key to this position to STOP the engine and de-energize the electrical system.

BS96H076

Figure 10

4. Run: This position energizes the electrical system and is the normal key position when the engine is running.

This is the position to be used when the machine is equipped with the engine pre-heat cold start system. In cold temperatures the switch should remain in this position until the Engine Pre-Heat Indicator Lamp goes out.

BS96H078

Figure 11

3-5

CHAPTER 3 - INSTRUMENTS AND CONTROLS STANDARD INSTRUMENT PANEL WARNING LAMPS

4. Engine Malfunction Warning Lamp: This Yellow lamp will flash and the alarm will sound when the engine air filter becomes restricted and requires servicing. Service immediately.

These lamps assist the Operator in monitoring the functions of the various machine components. On initial start up these lamps, with the exception of the engine pre-heat lamp, will glow momentarily.

Figure 17

BS07M318

NOTE: If this lamp remains on after replacing engine air filters contact your Dealer.

5. Engine Pre-Heating Lamp: When the key is turned to RUN, the engine pre-heat light will illuminate. The engine pre-heat lamp will illuminate in all ambient conditions. For temperatures below (10 ° C), 50 ° F turn the key to the RUN position and wait until the lamp goes out before moving the switch to the START position. For temperatures above (10 ° C), 50 ° F turn the key directly to the START position.

1 6

2 7

3 4

8

5

Figure 18

BC02N191

BD07K054

Figure 13

1. Seat Belt Reminder: This Red lamp flashes to remind the operator to place the restraint bar down into working position and fasten the seat belt.

BS96H055

6. Hydraulic Charge Pressure Warning Lamp: This Red warning lamp will flash and the alarm sounds if there is no, or low oil pressure in the transmission. Do not run the machine if the war ning lamp illuminates. This condition may cause the SAHR Park Brake to engage. If this condition exists, the Park Brake Lamp will also flash.

Figure 14

IMPORTANT: Low hydraulic charge pressure may cause engagement of the SAHR park brake. The Park Brake lamp and Charge Pressure Warning Lamp will flash and an audible alarm will sound, if this condition exists.

2. Engine Oil Pressure Lamp and Alarm: This Red warning lamp flashes and the alarm sounds if, with the engine running, there is no or low oil pressure in the engine. DO NOT RUN the engine if this warning lamp illuminates.

BS99D060

Figure 15

3. Coolant Temperature Warning Lamp and Alarm: This Red warning lamp flashes and the alarm sounds if, with the engine running, the coolant temperature is too high. DO NOT RUN the engine if this warning lamp illuminates.

BS96H053

3-6

Figure 16

Figure 19

BS99J181

7. Hydraulic Fluid Warning Lamp:

Temperature

This Red warning lamp will flash and the alarm will sound if the temperature of the hydraulic fluid becomes extreme. Do not work the machine if this condition exists.

BC00B123

Figure 20

8. Hydraulic Filter Warning Lamp: This Yellow warning lamp will flash and the alarm will sound, if the engine is r u n n i n g a n d t h e hy d ra u l i c f i l t e r i s restr icted. Ser vice immediately by replacing the filter.

BC00B113

Figure 21

CHAPTER 3 - INSTRUMENTS AND CONTROLS 11. Auxiliary Hydraulic Interlock Override: When an operator leaves the seat, oil flow to an attachment will normally be halte d via e ngin e shu to ff or dire ct hydraulic flow shutoff. Depress this button and leave the seat within thirty seconds to defeat this interlock. Small Red indicator lamp below the switch illuminates when the inter lock is defeated.

9

10

BS04F101

11

Figure 25

12. Park Brake / System Enable Switch: Push this switch to enable the hydraulic loader, ground dr ive functions and release the SAHR brake. Subsequent pushing will toggle the SAHR brake on and off but will have no effect on the hydraulic loader functions.

12

BS96H049

Figure 26

Figure 22

BD07K067

The Digital Display provides information to the operator for monitoring the machine hours, 9. Hourmeter / Digital Display: The machines total engine hours will display here. Both hours and tenths of an hour will display. The hourmeter should be used to measure the time between scheduled maintenance intervals.

Figure 23

BS96H096

10. Fuel Gauge: The fuel level gauge, consists of a series of bars that indicate the level of fuel in the fuel tank. When all 8 bars are visible the fuel tank is full. The first bar indicates the following amount of fuel: Solid Bar = 15.1 liters (3.0 gals) BS96H048

Figure 24

NOTE: One solid bar will blink when the tank reaches this level of fuel.

3-7

CHAPTER 3 - INSTRUMENTS AND CONTROLS MACHINE LIGHTS

2. Work Light Position: Turn the switch to this position for the Work Lights to activate. This will activate the front and rear work lights.

Figure 29

BS96H045

1

3. Work Light / Side Light Position:

2

Turn the switch to this position for the front Work Lights and the Side Lights to be activated.

A 3

Figure 30

BS07K124

4

4. Road Lights: Turn the switch to this position for the Road Lights. This switch position will activate the front lights and rear red lights.

5 6

Figure 31

BC00B134

IMPORTANT: This is machine is not intended to be driven on public roads or highways. Contact your local and regional authorities before operating this machine on public roads or highways.

7

Figure 27

BD07K069

A. CAB EXTERIOR LIGHT SWITCH

If equipped, the cab exterior lights are activated by a rotary switch located at the bottom portion of the Instrument Panel. This rotar y switch has four positions indicated by the symbol. The switch will remain in the position last selected. This switch is functional without a key.

1. OFF:

Turn the switch to this position for OFF.

BS00A017

Figure 28

IMPORTANT: Do not accidently leave this switch on without the engine running. Battery will discharge.

3-8

5. Turn Signal Indicator: If equipped, this indicator will activate when the turn signal switch has been activated, left or right side arrow.

Figure 32

BS96H047

6. Two Speed Drive Indicator: If equipped, this indicator lamp will illuminate green when High Speed is selected.

BS99J179

Figure 33

7. ISO or H Drive Identification: On pilot control machines this panel decal identifies which drive system the machine is equipped with. ISO drive (single lever controls drive) or H drive (traditional 2 lever drive control)

CHAPTER 3 - INSTRUMENTS AND CONTROLS

Cab Switch Panel Located on the left-hand cab upright is the Cab Switch Panel. This switch panel houses temperature controls, and switch panels for various machine control options and configurations. For best performance use these heat and air controls in conjunction with the vents in the cab. See the Heat and Air Controls for Hot and Cold Weather in the Operations Chapter on page 4-8.

2

1

3

4

BD08F014

Figure 35

2. Temperature Control Knob: Adjust the knob for the required comfort level. Red area for warm and blue area for cold.

BC04K295

BD08F015

Figure 36

3. Blower Fan Switch: Turn the knob to one of three positions to activate the blower. Turn the switch clockwise from OFF to increase the fan speed.

Figure 34

1. Cab Temperature Controls: The first portion of the Cab Switch Panel is for Operator temperature controls, if equipped.

BS99N111

Figure 37

4. Air Conditioning Switch: This two-position switch turns the air conditioning system ON or OFF. The switch is illuminated when the system is activated.

BC00B112

Figure 38

3-9

CHAPTER 3 - INSTRUMENTS AND CONTROLS

Cab Switch Panel 1. Hydraulic Attachment Mounting Plate Switch: Push the Lock side or the Unlock side of this switch to Lock or Unlock the mounting plate from the attachment.

This switch must be used in conjunction with a lift arm up-down or curl in-out function.

1

BC04F113

2. Rotating Beacon / Strobe Light Switch: If equipped, push the top side of this switch to activate the rotating beacon or strobe light.

2

BC00B082

3

BC04K301

Figure 42

4. Auxiliary Hydraulic Flow Switch: If equipped, push the top portion of the switch to engage high flow auxiliary hydraulic mode. The lamp will illuminate.

The bottom portion of the switch is standard flow.

5

BC04F114

6

Figure 43

5. Auxiliary Front Electric Switch: This switch is for the front electric connector. The switch is ON/OFF for continuous power.

BS04G121

Figure 44

6. Auxiliary Front Electric 3 Switch: This switch controls functions of the auxiliary front electrical connector.

Contact your Dealer to identify connector pins and functions.

Figure 39 BS04G121

3-10

Figure 41

3. Hazard Flasher Switch: Push the symbol portion of the switch, marked with the symbol, to activate the flashers, if equipped.

4

BD08F017

Figure 40

Figure 45

CHAPTER 3 - INSTRUMENTS AND CONTROLS

7

8

9

Figure 46

BD08F018

7. Loader Lock Switch: This switch is used to lock lift arms into travel position for designated European requirements.

BC07D237

Figure 47

8. Blank Switch Panel: 9. Blank Switch Panel:

3-11

CHAPTER 3 - INSTRUMENTS AND CONTROLS DELUXE INSTRUMENT PANEL The Deluxe Instrument Panel is located on the upper right side of the cab. This Panel houses the Warning Lamps, Machine Hydraulic Controls and Information necessary to monitor the machine functions and controls.

The Deluxe Instrument Panel includes all the functions on the Standard Panel plus the following:

• Keyless Start • Automatic Machine Shutdown Additional Display Functions

• Engine Speed • Engine Coolant Temperature • Engine Preheat Countdown

Additional Digital Gauges

• Engine Coolant Temperature • Engine Preheat Countdown Additional Digital Gauges

• Engine Coolant Temperature • Hydraulic Oil Temperature

Other Menu Functions Are

• • • •

Anti theft coded start Machine Fault Record Electrical System Diagnostics Job Timer

Once in the seat, the audible alarm will beep once, Warning Lamps will illuminate briefly. The fuel and temperature gauges and hour meter will remain illuminated for operator monitoring.

The machine will be in Park when started. This machine is equipped with SAHR Park Brakes.

(Spring Applied Hydraulically Released) With the operator in the seat and the restraint bar down, the Park Brake / Hydraulic Enable Button will be blinking. The Operator must PUSH the Park Brake / Hydraulic Enable Switch to release the brakes and hydraulic controls.

A semi-hidden SETUP menu allows the user to view, select, change and customize a number of machine settings. A security code may be entered into the Deluxe Instrument Panel. Once the security code has been entered, each user will have to enter the code before the machine will start. Diagnostic information and fault code history may be retrieved for servicing requirements.

BD07M310

3-12

Figure 48

CHAPTER 3 - INSTRUMENTS AND CONTROLS 2. Park Brake Lamp: This Red lamp illuminates when the Park Brake has been set. The Operator must do one of the following to release the brake.

1

• Push the Park Brake Switch on the Instrument Panel.

• Push the Park Brake Switch on the right control handle.

Figure 51

BS96H049

2

3. Instrument Panel Park Brake / Hydraulic Enable Switch: This push button switch is located under the start button. On start up, the green indicator lamp will blink off and on. When the Parking Brake has been set the indicator lamp will blink off and on. The Operator must have the restraint bar down, in the working position, and press this switch to release the brakes and activate lift arm hydraulics.

Push the switch again to set the brakes.

Figure 52

BS96H049

4

3

BD07M31

Figure 49

1. Seat Belt Reminder: This Red lamp flashes to remind the operator to place the restraint bar down into working position and fasten the seat belt.

BS96H055

Figure 50

BD07K068

Figure 53

4. Right Control Handle Park Brake Switch: This Red push button switch is located on the right control handle. Push this switch to set the machine Park Brake. Do not activate this switch while the machine is moving. Stop the machine and then set the brake.

Figure 54

3-13

CHAPTER 3 - INSTRUMENTS AND CONTROLS KEYLESS ENTRY

3. Instrument Panel Park Brake / Hydraulic Enable Switch: Push this switch to enable the hydraulic loader functions and release the SAHR brake. Subsequent pushing will toggle the SAHR brake ON and OFF but will have no effect on the hydraulic loader functions.

W i t h o r w i t h o u t a s e c u r i t y c o d e t h e D e l u xe Instrument Panel allows for keyless operation of the machine.

1

Figure 58

BS96H049

2

3

4

BD07M311

Figure 55

1. Power Switch: Press this button to turn the machine power ON and OFF. This will begin the engine pre-heat system. The light will flash when the Operator sits in the seat.

Once the POWER button is pressed the light will remain on. When the POWER button is pressed, the engine preheat light will illuminate and a 30 second countdown will start on the digital display. (at all temperatures) For temperatures above 50 °F (10 ° C), immediately press START button.

BC04G175

BD07M311

4. Auxiliary Hydraulic Interlock Override: When an operator leaves the seat, oil flow to an attachment will normally be halted via engine shutoff or direct hydraulic flow shutoff. Depress this button and leave the seat within thirty seconds to defeat this interlock. Small Red indicator lamp below the switch illuminates when the interlock is defeated.

Figure 56

IMPORTANT: The battery will discharge if left in this position.

BS04F101

2. Start: Press this button to activate the starter motor and start the engine. Release the button when the engine starts.

Holding the button will continue cranking the starter, the same as holding the key to START. BS07M319

3-14

Figure 57

Figure 59

Figure 60

CHAPTER 3 - INSTRUMENTS AND CONTROLS To start or stop the machine: When the Operator sits in the seat the Instrument Panel will wake up and begin monitoring machine functions. The Power button and Seat lamp will flash.

The Park brake lamp will be illuminated.

NOTE: As there is a slight delay in the self-monitoring process, if the operator pulls the restraint bar down too fast, it may be necessary to lift the bar up and back down again to properly cycle the start sequence procedure.

Push the POWER button. This is the equivalent of turning a key switch to ON. If the temperature is below (10 ° C), 50 ° F wait until the lamp goes out before resuming. This may be 30 seconds.

If the temperature is above (10 ° C), 50 ° F, proceed directly to start.

Push the START button to start the machine.

To STOP the engine, push and hold the POWER button.

After the POWER button has been pushed to stop the machine and the engine stops, the display will show LOCK? and the AUXILIARY OVERRIDE button will flash.

NOTE: See the Anti Theft details on the following page.

Push the AUXILIARY OVERRIDE button to lock the machine.

Exit the machine without pushing the AUXILIARY OVERRIDE button to leave the machine unlocked.

Your Dealer will assist with the LOCK? code.

NOTE: Machines are shipped without a LOCK? code. Without a LOCK? code the Operator may leave the machine without entering or responding to the LOCK? on display at POWER OFF.

3-15

CHAPTER 3 - INSTRUMENTS AND CONTROLS ANTI-THEFT OPERATION

OWNER CODE:

LOCKING THE INSTRUMENT PANEL:

Once in the SETUP menu, press START to step to the LOCK menu. Press POWER to enter the LOCK menu.

Immediately after shutting off the engine the display will show LOCK? and the AUX OVERRIDE button will f l a s h . A n t i - T h e f t i s s e t by p r e ss i n g t h e AU X OVERRIDE button. The panel is now locked and LOCKd is displayed, restarting requires entering the code. If the AUX OVERRIDE button is not pressed the machine can be started with out a code. The panel does not automatically lock.

UNLOCKING THE INSTRUMENT PANEL: 1. Sit in the seat to power the instrument panel. The warning lamps will illuminate and there will be an audible beep.

2. Press the flashing POWER button, the display will show UNLOC followed by 00000 prompting the code.

3. Enter code by using multiple presses of the START button for 1, 2, 3, the AUX OVERRIDE button for 4, 5, 6, or the PARK button for 7, 8, 9, 0. Press the POWER button to save each digit and move to the next.

4. Press POWER after the 5th digit to enter code the engine preheat lamp will illuminate and the display will begin the 30 second countdown.

For temperatures below 50 ° F (10 ° C) wait until the Engine Pre-Heating lamp goes out and the count down is completed before pressing the START button to crank the engine. For temperatures above 50 ° F (10 ° C) press the START button to crank the engine.

If the incorrect code is entered ERROR is displayed followed by 00000 prompting the operator to enter the correct code.

CREATING CODES: The panel can not be locked until a code is created.

The Deluxe Instrument Panel has one owner code and up to ten user codes. The owner code will always unlock the panel and is the master code required to create or change owner and user codes.

SETUP MENU: 1. Sit in the machine with the restraint bar in the up position and wait 30 seconds for the panel to power off (all lights on the panel will turn off).

2. Press and hold the AUX OVERRIDE button and PARK button at the same time for 5 seconds. The display will show SETUP. 3. To exit the SETUP menu press POWER at the EXIT display. Or press and hold the PARK button for 5 seconds; this can be done at any point in the SETUP menu.

3-16

TO CREATE OWNER CODE: If no owner code exists, OWNCR (Owner Create) will be displayed followed by 00000. Write down the planned 5 digit code or use a code you already know.

IMPORTANT: Once the code is created the panel can not be unlocked with out the code. If the panel can not be unlocked - contact your Dealer.

1. Enter code by using multiple presses of the START button for 1, 2, 3, the AUX OVERRIDE button for 4, 5, 6 or the PARK button for 7, 8, 9, 0.

Press the POWER button to save each digit and move to the next.

2. Press POWER after the 5th digit to save the code, the display will go blank and then show the code created. The panel will return to the SETUP menu.

3. Press START to step to the EXIT menu and press POWER to exit the SETUP menu The panel is not locked at this point.

TO MODIFY OWNER CODE: Once in the LOCK menu OWNER will be displayed.

Press the POWER button to enter the OWNER menu. OPEN will be displayed followed by 00000.

1. Enter the current Owner Code by using multiple presses of the START button for 1, 2, 3, the AUX OVERRIDE button for 4,5, 6, or the PARK button for 7, 8, 9, 0. Press the POWER button to save each digit and move to the next.

2. Press POWER after the 5th digit to save the code. OWNCR will be displayed followed by the saved Owner Code.

3. Enter a new Owner Code to overwrite the existing code. The panel will return to the SETUP menu.

4. Press START to step to the EXIT menu and press POWER to exit the SETUP menu. The panel is not locked at this point.

USER CODES: Once in the SETUP menu, press START to step to the LOCK menu. Press POWER to enter the LOCK menu.

CHAPTER 3 - INSTRUMENTS AND CONTROLS TO CREATE OR MODIFY USER CODE:

JOB TIMER

An owner code must be save before a user code can be created.

The Job Timer is an hour meter that may be use to track hours for a particular job or rental period. It can be reset through the SETUP menu.

Once in the LOCK menu OWNER will be displayed.

Press the START button to step to the USER menu.

Press POWER to enter the USER menu.

1. Use START button to step to USERO through USER9. Press POWER to create or change that Us er Code. US RCR (user c reate) w ill be displayed followed by 00000.

2. Enter the Owner Code. 00000 or the existing User Code will be displayed.

3. Enter a new User Code to enter or overwrite the existing code. The panel will return to the SETUP menu.

Once in the SETUP menu, press the START button to select JTIME and press the POWER button to enter the menu. The current Job Timer hours will be shown.

1. To exit without clearing the Job Timer press and hold the PARK button for 5 seconds.

2. To reset the Job Timer press the START button to select ERASE. Press the POWER button to ERASE the Job Timer.

3. Select EXIT to exit the SETUP menu.

4. Press START to step to the EXIT menu and press POWER to exit the SETUP menu. The panel is not locked at this point.

SELECTING TEMPERATURE UNITS FOR DISPLAY The operator may choose temperature units to be displayed in Fahrenheit or Celsius.

Once in the SETUP menu, press the START button to select UNITS and press the POWER button to enter the menu. The current units will be shown.

1. Press the START button to select the units.

FAHR for Fahrenheit or CELC for Celsius.

2. Press the POWER button to save the selection.

3. Select EXIT to exit the SETUP menu.

DISPLAY OPTIONS The panel can be set to display any one of the following items.

• • • •

Machine Engine Hours (ENHRS) Engine Speed (ENRPM) Engine Coolant Temperature (COOLT) Hydraulic Oil Temperature (HOILT)

Once in the SETUP menu, press the START button to select dSPLY and press the POWER button to enter the menu. The current display option will be shown.

1. Press the START button to select the display option.

2. Press the POWER button to save the selection.

3. Select EXIT to exit the SETUP menu.

3-17

CHAPTER 3 - INSTRUMENTS AND CONTROLS DELUXE INSTRUMENT PANEL WARNING LAMPS

2. Engine Malfunction Warning Lamp: This Yellow lamp will flash and the alarm will sound when the engine air filter becomes restricted and requires servicing. Service immediately.

These lamps assist the Operator in monitoring the functions of the various machine components. On initial start up these lamps, with the exception of the engine pre-heat lamp, will glow momentarily.

BS07M318

Figure 63

NOTE: If this lamp remains on after replacing engine air filters contact your Dealer.

1

2

4

3. Engine Pre-Heating Lamp: When the POWER button is pushed, the engine pre-heat light will illuminate. The engine pre-heat lamp will illuminate in all ambient conditions. For temperatures below (10 ° C), 50 ° F push the POWER button and wait until the lamp goes out before pushing the START button. For temperatures above (10 ° C), 50 ° F push the START button as required.

5

3 BC02N191

Figure 64

4. Hydraulic Charge Pressure Warning Lamp This Red warning lamp will flash and the alarm sounds if there is no, or low oil pressure in the transmission. A 30 second engine shutdown warning will display in the digital display. Do not run the machine if the war ning lamp illuminates. This condition may cause the SAHR Park Brake to engage. If this condition exists, the Park Brake Lamp will also flash.

BS99J181

Figure 65

IMPORTANT: Low hydraulic charge pressure will cause engagement of the SAHR park brake. The Park Brake lamp and the charge Pressure warning Lamp will flash and an audible alarm will sound, if this condition exists.

5. Hydraulic Fluid Warning Lamp: BD07M310

1. Engine Oil Pressure Lamp and Alarm: This Red warning lamp flashes and the alarm sounds if, with the engine running, there is no or low oil pressure in the engine. DO NOT RUN the engine if this warning lamp illuminates. A 30 second countdown is displayed in place of the hourmeter, if this warning exists. The engine will be shutdown at the end of the countdown.

BS99D060

3-18

This Red warning lamp will flash and the alarm will sound if the temperature of the hydraulic fluid becomes extreme. Do not work the machine if this condition exists.

Figure 61

Figure 62

BC00B123

Figure 66

CHAPTER 3 - INSTRUMENTS AND CONTROLS DELUXE INSTRUMENT PANEL 6. Digital Display: This digital display will show the following, during normal operation, as selected by the operator.

• Engine Hours: Engine hours will always be displayed momentarily when the operator initially sits in the seat. The operator may choose to leave engine hours on display continuously or select one of the following.

• • • •

Engine RPM Engine Coolant Temperature (degrees F or C) Hydraulic Fluid Temperature (degrees F or C) Cycle: If this display option is chosen the display will continuously cycle through all four of the above briefly.

The digital display will show the temperature or voltage, as required, when fault conditions are reached.

The digital display will also help the operator or technician with information as the SETUP menu is utilized.

6

7. Hydraulic Fluid Temperature Bar Graph: This Hydraulic Fluid Temperature Bar Graph indicates the relative temperature of the hydraulic fluid between (0° to 110 °C) 32° and 230 °F. If the temperature exceeds (110° C), 230° F all 8 graph segments will display, backlighting will flash, the audible alarm will sound and the digital display will show the current temperature. This condition will be recorded in the machine fault history.

See table below for bar and temperature correlation.

7

Figure 68

BC00B123

BD07M210

°F (°C)

Bars Visible

(110°C) 230°F

8

(104°C) 220°F

7

(99°C) 210°F

6

(91°C) 195°F

5

(82°C) 180°F

4

(60°C) 140°F

3

(38°C) 100° F

2

(< 38°C) 100° F

1

Figure 67

Figure 69

3-19

CHAPTER 3 - INSTRUMENTS AND CONTROLS °F (°C)

Bars Visible

(109°C) 228°F

8

(104°C) 220°F

7

(102°C) 215°F

6

(99°C) 210°F

5

(82°C) 180°F

4

(60°C) 140°F

3

(38°C) 100° F

2

< (< 38°C) 100° F

1 Figure 72

8

9. Fuel Gauge: The fuel level gauge, consists of a series of bars that indicate the level of fuel in the fuel tank. When all 8 bars are visible the fuel tank is full. The first bar indicates the following amount of fuel:

9

Solid Bar = 15.1 liters (3.0 gals) BS96H048

Figure 73

NOTE: One solid bar will blink when the tank reaches this level of fuel.

BD07M310

Figure 70

8. Engine Coolant Temperature Bar Graph: This bar graph indicates the relative temperature of the engine coolant between 32° F (0° C) and 228° F (109° C). If the coolant temperature goes above 228° F (109° C) all 8 bars will display, backlighting will flash, the audible alarm will sound and the digital display will show the current temperature. This condition will be recorded in the machine fault history.

BS96H053

3-20

Figure 71

CHAPTER 3 - INSTRUMENTS AND CONTROLS STEERING AND TRAVEL WITH H PATTERN CONTROLS

1

F

F

N

N

R

R

2

Figure 74

BD07K072

1. LEFT HAND CONTROL LEVER 2. RIGHT HAND CONTROL LEVER

LEFT SIDE STEERING:

STRAIGHT AHEAD DRIVE:

By moving the left hand control lever (1) forward (F), from neutral, the left side tires will move forward.

When the left hand control lever (1) is moved rearward (R), from neutral, the left side tires will move in reverse.

Push both of the controls forward, from neutral, equally, to move the machine forward. Move the controls forward a short distance for maximum power and slow speed. Move the controls completely forward for maximum speed.

RIGHT SIDE STEERING:

STRAIGHT REARWARD DRIVE:

By moving the right hand control lever (2) forward (F), the right side tires will move forward. When the right hand control lever is moved rearward (R), the right side tires will move in reverse.

Confirm that the area behind the machine is clear, then pull both of the controls rearward, from neutral, equally, to move the machine in reverse.

WARNING: Keep hands and feet on the appropriate controls at all times so control of the skid steer is maintained.

Figure 75

WARNING: You must confirm that a safe area behind the machine is clear BEFORE engaging reverse motion.

Figure 76

3-21

CHAPTER 3 - INSTRUMENTS AND CONTROLS TURNING A MACHINE WITH H PATTERN CONTROLS

BS06G022

Figure 77 PIVOT TURN - (POWER TO ONLY ONE SIDE)

To make a pivot turn left: Hold the left steering control lever in neutral and push the right steering control lever forward.

To make a pivot turn right: Hold the right steering control lever in neutral and push the left steering control lever forward.

BS06G023

Figure 78

COUNTER-ROTATION TURN - (POWER TO BOTH SIDES OPPOSING DIRECTIONS)

To counter rotate left: Pull the left steering control lever rearward and push the right steering control lever forward.

To counter rotate right: Pull the right steering control lever rearward and push the left steering control lever forward.

To make a pivot turn in reverse left: After confirming that all personnel and objects are clear, Hold the left steering control lever in neutral and pull the right steering control lever rearward.

To make a pivot turn in reverse right: After confirming that all personnel and objects are clear, hold the right steering control lever in neutral and pull the left steering control lever rearward.

WARNING: Keep hands and feet on the appropriate controls at all times so control of the skid steer is maintained.

BS06G024

Figure 79

GRADUAL TURN - (POWER TO BOTH SIDES - SAME DIRECTION)

To make a gradual turn left: Push the right steering control lever further forward while pushing the left steering control lever partially forward.

To make a gradual turn right: Push the left steering control lever further forward while pushing the right steering control lever partially forward.

3-22

CHAPTER 3 - INSTRUMENTS AND CONTROLS LIFT ARM AND BUCKET CONTROLS WITH H PATTERN

5 1

2 3

4

Figure 80

BD07K072

1. Lift Arm Raise:

4. Bucket Rollback: (Curl)

The left-hand control lever controls the lift arm. The lift arm will raise by pivoting the handle UP toward the outside left of the cab.

Pivot the control lever toward the inside of the machine to ROLLBACK or CURL the bucket.

2. Lift Arm Lower:

Pivot the control lever toward the outside right position to DUMP the bucket.

Pivoting the handle DOWN to the inside of the cab will lower the lift arm.

5. Bucket Dump:

3. Lift Arm Float: Pivoting the handle DOWN until a slight jump is felt will place the control lever in the FLOAT position. This is a detented position and the lever will remain in this position until the operator pushes it back out and toward neutral.

In this detented, FLOAT position, the lift arm will float over changing ground contour.

3-23

CHAPTER 3 - INSTRUMENTS AND CONTROLS INSTRUCTIONAL DECALS FOR H PATTERN STEERING AND CONTROL

A

B

C

87715687C / 87715689C / 87715690C

Figure 81

See the control lever application decals on the machine and understand the functions before starting the machine or beginning any operation. Decal (A) shown above, is located on the right inside of the cab. Decal (B) is located on the inside left cab upright. Decal (C) is located on the inside right cab upright.

If you have any questions about the operation or function of the control levers contact your Dealer.

3-24

CHAPTER 3 - INSTRUMENTS AND CONTROLS STEERING AND TRAVEL ISO PATTERN PILOT CONTROLS

F

1

N

R

Figure 82

BD07K072

1. ISO PILOT CONTROL DRIVE LEVER

The ISO Pattern steering and travel controls are directed with this lever only. Use the face of a clock for orientation.

The machine will move forward in the direction the lever is moved from neutral, center, in forward. Reverse movement requires opposite directions. For forward the machine will move in the direction the lever is moved from neutral, center. To STOP the machine release the lever and it will return to neutral.

Although the machine will turn and counter-turn sharply it is best to travel through forward or reverse gradually when turning. Track machines steer and travel with the same commands.

STRAIGHT AHEAD DRIVE:

RIGHT TURN STEERING:

Push the control lever(1) straight ahead, 12:00 position, and the machine will move forward (F).

From forward travel push the control lever (1) to the 1:00 position and the machine will begin to travel right.

STRAIGHT REARWARD DRIVE: Pull the control lever(1) straight rearward (R), 6:00 position and the machine will move rearward.

LEFT TURN STEERING: From forward travel push the control lever (1) to the 11:00 position and the machine will begin to travel left. Move the control lever (1), further left, down toward 9:00 and the machine will move sharper left.

COUNTER-ROTATION TURN LEFT: Push and hold the control lever (1) straight left to the 9:00 position and the machine will counter- rotate.

Avoid counter-rotation as much as possible for better efficiency and component wear. Plan the worksite accordingly.

3-25

CHAPTER 3 - INSTRUMENTS AND CONTROLS TURNING A MACHINE WITH ISO PATTERN PILOT CONTROLS

BS06G035

Figure 83 PIVOT TURN - (POWER TO ONLY ONE SIDE)

To make a pivot turn left: From neutral, push the pilot control drive lever forward, slightly and then left toward 10:00.

To make a pivot turn right: From neutral, push the pilot control lever forward, slightly and then right toward 2:00.

To make a pivot turn reverse left: From neutral, pull the pilot control drive lever rearward, slightly and then right toward 4:00.

BS06G036

Figure 86

COUNTER-ROTATION TURN - (POWER TO BOTH SIDES OPPOSING DIRECTIONS)

To counter- rotate left: Push the pilot control drive lever straight left toward the 9:00 position. The left drive will engage reverse as the right drive will engage forward.

To counter-rotate right: Push the pilot control drive lever straight right (inward) toward the 3:00 position.

The right drive will engage reverse as the left drive will engage forward.

To make a pivot turn reverse right: From neutral, pull the pilot control drive lever rearward, slightly and then left toward 8:00.

WARNING: Keep hands and feet on the appropriate controls at all times so control of the skid steer is maintained.

Figure 84

WARNING: Before moving the machine in any REVERSE direction, you must confirm that the area is clear of personnel and objects. Sound the horn, if equipped.

Figure 85

IMPORTANT: Although the machine will make sharp pivot and counter-rotation turns it is more efficient to turn through forward or reverse, gradually - when operating.

3-26

BS06G037

Figure 87

GRADUAL TURN - (POWER TO BOTH SIDES - SAME DIRECTION)

To make a gradual turn left: From neutral, push the pilot control drive lever forward and then slightly toward the 11:00 position.

To make a gradual turn right: From neutral, push the pilot control drive lever forward and then slightly toward the 1:00 position.

CHAPTER 3 - INSTRUMENTS AND CONTROLS LIFT ARM AND BUCKET CONTROL WITH ISO PATTERN PILOT CONTROLS

3 2

4

N

A

5

1

3

Figure 88

BD07K072

A. Lift arm and bucket control lever with ISO pilot controls LIFT ARM RAISE AND LOWER CONTROL: The lift arms are controlled by pushing forward or pulling rearward the right ISO Pilot Control Lever (A).

1. Lift Arm Up: The lift arm will raise UP by pulling back on the Right ISO Pilot Control Lever (A).

2. Lift Arm Down: The lift arm will lower DOWN when the Right ISO Pilot Control Lever (A) is pushed forward.

3. Float:

BUCKET DUMP AND CURL CONTROL: The bucket is also controlled by the Right ISO Pilot Control Lever (A).

4. Rollback: (Curl) The bucket will roll back (curl) when the Right ISO Pilot Control Lever (A) is pivoted inward.

5. Dump: Pivoting the Right ISO Pilot Control Lever (A) up toward the outside of the cab will dump the bucket.

NOTE: There is no detent or float position on the bucket dump and curl circuit.

The lift arm spool is equipped with a detented FLOAT circuit. In this detented position the lift arm will float over changing ground contour and the lever will remain in this position until pulled back toward neutral.

To place the lift arm in FLOAT, push the control lever all the way forward until a slight jump is felt. In this position the lever will remain until pulled back and out of the detent.

3-27

CHAPTER 3 - INSTRUMENTS AND CONTROLS INSTRUCTIONAL DECALS FOR ISO PATTERN STEERING AND CONTROLS

A

B

C

87715688C / 87715691C / 87715692B

Figure 89

See the control lever instructional decals on the machine and understand the functions before starting the machine or beginning any operation. Decal (A) shown above, is located on the right inside of the cab. Decal (B) is located on the inside left cab upright. Decal (C) is located on the inside right cab upright. This is a single lever drive control machine.

If you have any question about the operation or function of the control levers contact your Dealer.

3-28

CHAPTER 3 - INSTRUMENTS AND CONTROLS CONTROL HANDLE SWITCH CONFIGURATIONS LEFT HANDLE

RIGHT HANDLE

1 2

BD07K075

3

Figure 90

1. HORN BUTTON: Press this momentary button to activate the horn. Located on the front side of the handle.

BS98M064

Figure 91

2. TURN SIGNAL SWITCH: If equipped, press the top portion of this switch down to activate the left turn signal. Press the right portion of the switch down to activate the right turn signal. The switch must be turned back to the center position to cancel.

BD07K068

Figure 93

3. RIGHT CONTROL HANDLE PARK BRAKE SWITCH: This red push button switch is located on the right control handle. Push this switch to set the machine Park Brake.

Do not activate this switch while the machine is moving. Stop the machine and then set the brake.

Figure 94

NOTE: This Park Brake Switch is only active after the system enable switch button has been activated.

Figure 92

3-29

CHAPTER 3 - INSTRUMENTS AND CONTROLS Right Control Lever Configurations

Left Control Lever Configurations

6 5

7 4

Figure 99

BD07N234

Figure 95

BD07N231

4. Auxiliary Electric Control Switch: Use this switch to control the auxiliary front electrical connector.

Figure 96

BS04G122

6. Proportional Auxiliary Hydraulic Control: Push this switch to the top to control the flow at the male connector. Push to the bottom to control flow to the female connector. The switch will remain in full forward or full down. The flow is proportional to the switch position. Center position is OFF.

5. Two Speed Button:

7. Auxiliary Electric Control Switch:

Press this button to change from low to high speed or high to low speed.

BS99J179

Figure 97

Use this switch to control the auxiliary front electrical connector.

Figure 100

BS04G121

When high speed is selected the indicator lamp below will illuminate green.

8

BD07K073

BD07K069

8. Ride Control Switch: To improve the machine ride over uneven terrain, with or without a loaded bucket. Raise loader lift arms off the chassis about (101 to 152 mm) 4 to 6 inches Depress and hold the button while Ride Control is desired. Release the button to return to normal ride.

Figure 98

The speed selection lamp is located on the lower portion of the instrument panel.

BS07N607

3-30

Figure 101

Figure 102

CHAPTER 3 - INSTRUMENTS AND CONTROLS

THROTTLE CONTROLS IMPORTANT: When the foot throttle is completely released, the minimum speed, will default to the setting that the hand throttle is set at.

Manual Throttle Control Lever

NOTE: Position the hand throttle for the desired minimum engine speed when using the foot throttle.

1

2

Figure 103

BD07K116

1. MANUAL THROTTLE CONTROL LEVER IN LOW IDLE POSITION 2. MANUAL THROTTLE CONTROL LEVER INSTRUCTION DECAL

The manual throttle control lever is located just to the right of the operator, while sitting in the seat. This lever will remain in the position selected by the Operator.

NOTE: Most operation conditions require full throttle position.

Foot Throttle

3

BD07K114

Figure 104

3. FOOT THROTTLE

The foot throttle is located at the right hand corner of the floor plate. Push down to increase the engine throttle speed. Release pressure and the engine throttle speed will decrease.

3-31

CHAPTER 3 - INSTRUMENTS AND CONTROLS STANDARD AUXILIARY HYDRAULIC AND HIGH FLOW AUXILIARY HYDRAULICS

2

3 1

4

Figure 105

BD07K105

1. AUXILIARY HYDRAULIC COUPLERS

Auxiliary hydraulic couplers are located on the left inside lift arm as shown.

5 BD07N228

2.

3.

4.

5.

Figure 106

ELECTRICAL CONNECTOR HIGH FLOW HYDRAULIC COUPLERS CASE DRAIN AUXILIARY HYDRAULIC COUPLERS

If the machine is equipped with a High Flow hydraulic kit it will have 1/2” and 5/8” couplers.

When using high flow, the 5/8” couplers should be used to prevent high back pressure and over heating of the hydraulic system.

When removing a hydraulic attachment reinstall the coupler covers, if equipped and lock the control in the neutral position.

WARNING: Make sure not to accidently make contact with the auxiliary hydraulic foot control pedal while entering or exiting the cab. Accidental contact could alter hydraulic flow and cause Death or serious injury.

Figure 107

3-32

CHAPTER 3 - INSTRUMENTS AND CONTROLS

4

Figure 108 6. HIGH FLOW AUXILIARY HYDRAULIC CONTROL SWITCH

BD07K117

This switch is located on the left cab upright switch panel.

4. Auxiliary Hydraulic Flow Switch: Push the top portion of the switch to engage high flow auxiliary hydraulic mode. The green symbol portion of the lamp will illuminate. The bottom portion of the switch is standard flow.

BC04F114

Figure 109

IMPORTANT: The High Flow Switch must be turned to the OFF position when not in use or required.

Overheating of the hydraulic fluid or poor attachment operation may occur.

3-33

CHAPTER 3 - INSTRUMENTS AND CONTROLS AUXILIARY HYDRAULIC CONTROL PEDAL

1

2

3

2

BD05E493 / 139618A1 / BD04N106

Figure 110

1. AUXILIARY HYDRAULIC FOOT CONTROL PEDAL 2. AUXILIARY HYDRAULIC FOOT CONTROL PEDAL INSTRUCTIONAL DECAL 3. AUXILIARY HYDRAULIC FOOT CONTROL PEDAL IN ON POSITION (RIGHT SIDE OF PEDAL DOWN) Figure 111

WARNING: Always relieve hydraulic pressure before attaching or removing auxiliary hydraulic attachments.

To relieve pressure: 1. Turn off the engine.

2. Actuate the auxiliary hydraulic pedal both ways several times.

Figure 112

WARNING: Make sure not to accidently make contact with the auxiliary hydraulic foot control pedal while entering or exiting the cab. Accidental contact could alter hydraulic flow and cause Death or serious injury.

Figure 113

IMPORTANT: The High Flow Switch must be turned to the OFF position when not in use or required. Overheating of the hydraulic fluid or poor attachment operation may occur.

3-34

CHAPTER 3 - INSTRUMENTS AND CONTROLS

BD04D101

Figure 114

This Auxiliary Hydraulic Foot Control Pedal controls the hydraulic flow to the front attachment (hydraulic couplers on the lift arm).

Push down on the right side of the pedal to send auxiliary hydraulic flow to the male coupler.

Release the pedal and it will return to neutral or no hydraulic flow to the attachment.

NOTE: If the attachment operates opposite than described, reverse the two hose connections at the attachment and mark the hoses to avoid further confusion.

Continuous Auxiliary Hydraulic Flow If the attachment requires continuous hydraulic power, depress the Auxiliary Hydraulic Foot Control Pedal and move the locking lever in the same direction. The pedal may be locked in either direction.

To release the pedal, push the lock back to the center and the pedal will return to neutral or no hydraulic flow.

WARNING: You must read the attachment manual before operating the attachment.

Contact your Dealer if you have any questions about Auxiliary Hydraulic Controls.

Figure 115

IMPORTANT: Always clean the hydraulic couplers and the areas around couplers prior to making connections. Avoid contamination of the system.

3-35

CHAPTER 3 - INSTRUMENTS AND CONTROLS NO ENGINE POWER - LIFT ARM BYPASS CONTROL - ISO PILOT CONTROL MACHINES This control is located behind the left console fuse compartment, just to the left of the Operator, while in the seat.

NO ENGINE POWER - LIFT ARM DOWN CONTROL - PILOT CONTROL MACHINES: Be fo re a ttem ptin g to lower the lift arm/attachment on a machine that has lost engine power, alert personnel in the area of your intention. Do not leave the seat, unfasten the seat belt or raise the restraint bar. After confir ming that personnel and obstacles are clear, pull the control knob UP to lower the lift arm/attachment down to the ground.

1.

WARNING: The No Power - Lift Arm Hydraulic Bypass Control is ACTIVE at all times. Make sure the machine is clear of all personnel and objects or obstructions before engaging this control. Only engage this control while seated in the cab with the seat belt fastened the restraint bar down. Failure to follow these instructions can result in death or serious injury.

This red control knob is for emergency situations only and should not be used in day to day normal operations.

Figure 116

In the event of the loss of engine power, this override control will allow the operator to lower the lift arms to the ground.

The control knob (1) is located to the left of the o p e r a t o r, j u s t b e h i n d t h e l e f t c o n s o l e f u s e compartment.

87568435

Figure 118

WARNING: Never exit the skid steer unless the lift arm and attachment are down resting on the ground or the lift arm is resting on the lift arm lock pins. Failure to comply could result in death or serious injury.

Figure 119

1

BD07M309

Figure 117

1. LIFT ARM HYDRAULIC BYPASS CONTROL KNOB - PILOT CONTROL MACHINES

3-36

CHAPTER 3 - INSTRUMENTS AND CONTROLS NO ENGINE POWER - LIFT ARM BYPASS CONTROL - H CONTROL MACHINES In the event of loss of engine power, the lift arm/attachment may be lowered to the ground. This procedure requires moving the release handle (2) toward the outside of the machine and, at the same time, activating the lift arm down control (1).

This control is located in the right storage tray just to the right of the Operator, while in the seat. It must be used in conjunction with the lift arm down control.

WARNING: Before attempting to bring the lift arm/attachment down on a machine that has lost engine power, alert personnel in the area of your intention. You must confirm that personnel and obstacles are clear before engaging the lift arm hydraulic bypass down control. Death or serious injury may result if these instructions are not followed.

Figure 120

Do not leave the seat, unfasten the seat belt or raise the restraint bar. Alert personnel in the area of your intentions, and confirm that personnel and obstacles are clear of the machine.

1 2

1

BD07K074 / BD08A274

Figure 121

1. LIFT ARMS DOWN CONTROL ON H PATTERN MACHINE 2. LIFT ARMS HYDRAULIC BYPASS CONTROL HANDLE

This procedure is for emergency situation only and should not be used in day to day normal operations.

WARNING: Never exit the skid steer unless the lift arm and attachment are down resting on the ground or the lift arm is resting on the lift arm lock pins. Failure to comply could result in death or serious injury.

Figure 122

3-37

CHAPTER 3 - INSTRUMENTS AND CONTROLS OPERATORS SEATS

1

2

1

3

2

Figure 123

BD07M312

SUSPENSION SEAT

Figure 124

BD07K122

DELUXE HEATED SUSPENSION SEAT

1. SUSPENSION ADJUSTMENT: Tur n the adjustment control to the desired comfort level.

NOTE: Some adjustment loss will occur with time.

The suspension adjustment should be checked at regular intervals.

2. FORWARD / REARWARD ADJUSTMENT LEVER:

1

2

To a d j u s t , r o t a t e t h e l a t c h h a n d l e counterclockwise and slide the seat to the desired position. After adjusting the seat, rock the seat forward and rearward to make sure it is latched into position.

IMPORTANT: Seats should be adjusted so the Operator may easily move all levers and controls through their entire range of motion, as manufactured.

BD07K125

Figure 125

1. SEAT HEAT SWITCH: Push the red lamp por tion of this switch to activate the seat heat. The red la mp will illuminate when activated. The switch will remain in the position chosen by the operator.

2. SUSPENSION ADJUSTMENT: Tur n the adjustment control to the desired comfort level.

3-38

CHAPTER 3 - INSTRUMENTS AND CONTROLS SEAT BELT

3

3

2 Figure 126

BD07K123

3. FORWARD LEVER:

1

/

REARWARD

ADJUSTMENT

To a d j u s t , r o t a t e t h e l a t c h h a n d l e counterclockwise and slide the seat to the desired position. After adjusting the seat, rock the seat forward and rearward to make sure it is latched into position.

NOTE: Before tilting the cab forward place the seat in the most forward position to allow clearance between the seat back and ROPS.

Figure 127

BD07K122

1. RETRACTABLE HALF OF BELT 2. BUCKLE HALF 3. SHOULDER BELT (IF EQUIPPED)

Pull the seat belt retractable half (1) across the operator and buckle securely with the buckle half (2).

A shoulder belt (3) is available from your Dealer or comes standard equipment on machines with a cab door.

WARNING: Do not operate the skid steer unless the seat belt is properly fastened around the operator.

Figure 128

WARNING: Never operate a skid steer if the seat belt is missing or damaged. Inspect the seat belt regularly to be sure it is not damaged in the buckle, webbing or securing hardware areas.

Figure 129

3-39

CHAPTER 3 - INSTRUMENTS AND CONTROLS CAB DOOR LATCH

1

2

3

BD07K118 BD07K107

Figure 130

Figure 132

3. INNER CAB DOOR RELEASE LEVER

1. OUTER CAB DOOR LATCH HANDLE 2. KEY LOCK AND PUSH BUTTON

BD07K124 BD07K108

Figure 131

Push on the button to release the door for entry. The starter switch key may be used to lock the door.

3-40

Figure 133

Push down on the lever to release the door latch.

IMPORTANT: Do not raise or lower Loader Lift Arm until you have confirmed the door is fully closed.

Damage may occur to the door assembly.

CHAPTER 3 - INSTRUMENTS AND CONTROLS AUXILIARY POWER SUPPLY

SIDE WINDOW OPEN AND CLOSE The side windows, on machines so equipped, may b e o p e n e d a n d c l o s e d t o s u i t t h e o p e ra t i n g conditions.

2

1

BD07N242

Figure 134

1. SLIDING GLASS LOCK LEVERS 2. DETENT POSITIONS

To open or close the side windows, pinch the latch handles together and slide the window to the desired position. Release the levers and lock the glass into a detent position.

The rear and front, side windows may be removed.

See page x-x in the Maintenance Chapter of this manual.

BD07N531

Figure 135

If equipped the12 volt power supply is located inside the storage tray. The outlet will be activated when the key switch is in the Accessory or Run position.

3-41

CHAPTER 3 - INSTRUMENTS AND CONTROLS WINDSHIELD WASHER / WIPER CONTROLS

2

1

Figure 139

BD07N244

2. Windshield Washer Reservoir: The windshield washer reservoir fill tube is located inside the cab and to the right of the Operator while sitting in the seat.

Figure 136

BD07N243

1. WINDSHIELD WIPER AND WASHER CONTROL SWITCH

1. Windshield Wiper Switch: This three position switch turns the wiper ON, OFF and operates the washer fluid spray.

Figure 137

BC07C711

Figure 140

BS99N054

IMPORTANT: Never operate the windshield washer motor without fluid in the washer reservoir. Damage to the motor could occur.

MASTER DISCONNECT SWITCH AND REMote JUMP START TERMINALS

1

2

3 BD07N462

2

3

4

Figure 138 2. LEFT POSITION - OFF 3. CENTER POSITION - WIPER ON - GREEN SYMBOL WILL LIGHT 4. PUSH THE SYMBOL END OF THE SWITCH FOR MOMENTARY SPRAY - WHEN RELEASED SWITCH RETURNS TO ON

BD07N240

3-42

Figure 141

1. MASTER DISCONNECT SWITCH 2. NEGATIVE (-) REMOTE JUMP START TERMINAL 3. POSITIVE (+) REMOTE JUMP START TERMINAL

The master disconnect switch is located at the left rear of the machine behind the door. All power to the machine may be shut off at this location. Do not use this switch to stop a running engine, damage may occur.

Remote jump start terminals are also located at the left rear of the machine.

CHAPTER 3 - INSTRUMENTS AND CONTROLS OVERHEAD GLASS The overhead glass may be easily removed for cleaning of the cab glass.

1

BD08E071

Figure 142

1. RELEASE TABS

Loosen the hardware and rotate the metal tab 90 degrees to fit through the roof slot.

Lift the front of the glass up and slide forward until the brackets at the back of the glass are free of the rops.

Clean the glass with a suitable cleaner. Be careful not to use abrasive cleaners or cloth that might scratch or scuff the surface.

Reverse the procedure to install the glass.

3-43

CHAPTER 3 - INSTRUMENTS AND CONTROLS

NOTES

3-44

CHAPTER 4 - OPERATING INSTRUCTIONS

Chapter 4 OPERATING INSTRUCTIONS TABLE OF CONTENTS OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 RUN-IN PERIOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 STARTING THE ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 AFTER MACHINE HAS STARTED. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 ENGINE SPEED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 PARKING THE MACHINE AND STOPPING THE ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 MACHINE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 CAB HEAT AND AIR VENTS AND LOUVERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10 ATTACHMENT MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12 BOOSTER BATTERY CONNECTION TO MACHINE BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25 MOVING A DISABLED MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25 STORING THE MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26

4-1

CHAPTER 4 - OPERATING INSTRUCTIONS

4-2

CHAPTER 4 - OPERATING INSTRUCTIONS

OPERATING INSTRUCTIONS This Chapter explains the operation procedures for the machine and components. Run-In-Periods, Pre-Start Procedures, Hot and Cold Engine start procedures and some Work Site Operations. This Chapter explains multi-function operations such as auxiliary hydraulic functions, attaching and removing buckets. If you have any questions about the operation of this machine contact your Dealer before you begin operating.

WARNING: Before starting engine, study operators manual safety messages. Read all safety signs on machine. Clear the area of other persons. Learn and practice safe use of controls before operation. It is your responsibility to understand and follow manufacturers instructions on machine operation, service, and to observe pertinent laws and regulation. Operators and service manuals can be obtained from your dealer.

Figure 1

RUN-IN PERIOD

See page 5-13 for complete instructions.

Engine Operation

Prestarting Checklist and Walk-Around Inspection

During the first 20 hours of operation, or if you rebuild the engine, make sure you do the following: 1. Check engine oil and coolant levels before operation.

2. Operate the machine with normal loads for the first 8 hours. Do not work the engine hard at stall speeds (wheels or track turning slow or stopped and engine speed at full throttle).

3. Keep the engine temperature.

at

normal

operating

4. On turbocharged machines the operator should let the machine idle for a cool down period before stopping the engine. Failure to follow these instructions could cause damage to the turbocharger.

5. Do not run the engine at idle speeds for long periods of time. Continue this practice after the run-in-period.

6. During the 20 hour run-in period, check the oil level at approximately one hour intervals. Oil consumption may be higher during the initial run-in period.

7. It is recommended that the operator run the engine at full throttle when operating conditions permit.

IMPORTANT: After the first 50 hours of operation change the engine oil and filter.

Wheel Nuts If the machine is new or if a wheel is removed for service, check and tighten the wheel bolts or wheel nuts every two hours of operation until they remain tight.

If the machine is equipped with stamped center wheels, the lug nuts will be tapered. Tighten each lug nut to a torque of (135 to 163 Nm) 100 to 120 pound-feet.

If the machine is equipped with solid center wheels it will have flange type lug nuts. Torque for these will be (224 to 265 Nm) 165 to 195 pound feet.

Before each operating period, it is the responsibility of the operator to confirm that the machine is, in fact, safe and serviced.

Operating and environmental conditions must be considered and the following checked: 1. Fill the fuel tank with No. 2-Diesel fuel.

2. Confirm that the radiator and coolers are clear of debris and obstructions.

3. Check fluid levels of the engine, hydraulic reservoir and coolant tank.

4. Check for leaks under the machine.

5. Check the tire pressure and condition. On track machines, check track tension and condition.

Make sure debris are removed from around the sprocket and track.

6. Lubricate, as necessary, any fittings in accordance with the lubrication and maintenance schedule.

7. Inspect the machine for loose parts, damaged components or missing items. Watch for wear of hydraulic hoses and rubber components. Keep all shields in place.

8. Confirm that all Safety Decals are legible and properly placed on the correct component.

Replace any Safety Decals that are not legible.

Contact your Dealer for replacement Safety Decals.

9. If there is an attachment on the machine, confirm that it is securely mounted.

10. Clean all steps, hand holds and cab access areas.

11. Remove any loose items in the operators compartment.

12. Check the seat belt/seat switch for damage and proper operation. See page 5-17 in this manual.

13. Confirm that all controls operate freely and correctly.

4-3

CHAPTER 4 - OPERATING INSTRUCTIONS 14. Confirm that the drive control is correct and the machine does not creep. Contact your Dealer, if the machine does not remain stationary with the drive controls in neutral.

15. Confirm that the parking brake does hold the machine from movement when powered or on an incline.

WARNING: You must repair or replace any items found to be malfunctioning or leaking BEFORE operating the machine.

Figure 2

4. Push the throttle forward approximately 1 inch (25mm).

5. Turn the key switch to ON, or on keyless machines push the POWER button and monitor the instrument cluster lamps.

6. The engine pre-heat lamp will illuminate.

• If the temperature is below 10° C (50° F) wait until the lamp goes out before attempting to start. The preheat will count down 30 seconds each time the key is cycled (turned on, off and on again). This procedure may need repeated again if the first start attempt is not successful.

16. See the Quick Reference Lube/Maint. Chart on page 5-11 in this manual and do the items under 10 Hours or As Required.

• If the engine does not start after 30 seconds, take

17. Remove all dirt and debris from the foot control pedal area.

- If the engine sounds like it is going to start (engine RPM increases), keep cranking for another 15 to 20 seconds.

STARTING THE ENGINE NOTICE: As an aid in cold starting situations, 0W40 synthetic diesel oil is now installed at the factory. It is highly recommended that 0W40 be installed in the engine at temperatures of less than -6° C (20° F) (See section 5 for specifications).

The Instrument Panel controls the fuel solenoid, preheat circuits and the lift arm and bucket control valve spool locks. When the operator sits in the seat the Instrument Panel will become active. Indicator lights will illuminate in sequence according to function, and electrical circuits will go through a self check.

WARNING: Under no circumstance should ether, or any other starting fluid, be used on this machine. It is equipped with an Engine Pre-Heat Cold Start System. Fire, explosion, serious injury or death could result.

one of these actions:

- If the engine does not sound like it is going to start, stop cranking.

- If the engine did not start, let the starter cool one minute and repeat this procedure.

- If the temperature is -17° C (0 °F) or high altitude 2134 m (above 7000 ft.) an optional block heater may be purchased and installed by your dealer.

Using Engine Block Heater (If equipped) Block heater allows for quick starts and warm-ups during ambient temperatures of -17° C (0 °F) and/or at higher altitudes.

CAUTION: To prevent shock always use a ground 3-wire extension cord as shown in figure.

Figure 3

Figure 5

WARNING: Before you start the engine, read and understand the operator’s manual and the safety decals for this machine.

ALWAYS fasten the seat belt and place the restraint bar into the operating position (down). Make sure all personnel in the area are away from the machine. Sound the horn before starting to warn those around of your intention.

Figure 4

1. Adjust the seat and fasten the seat belt. Make sure that all controls may be reached and you are able to move all controls to their full motion.

93098559

2. Pull the restraint bar down and make sure that all controls may be reached and you are able to move all controls to their full motion.

3. Sound the horn to alert others of your intention.

4-4

Figure 6

CHAPTER 4 - OPERATING INSTRUCTIONS FUEL Use clean, quality No. 1 Diesel if the ambient temperatures are expected to be less than 4° C (40° F) or if the machine is expected to be used at altitude exceeding 1524 mm (5000 ft).

The sulfur content of the fuel should be no more than 0.5%.

To prevent fuel flow problems in cold weather, use no.

1-2 diesel fuel with a pour point of at least 6° C (10° F) below the expected ambient temperature.

Minimum cetane number is 40. The optimum is 45 or greater is recommended when operating constantly at lower temperatures or higher altitudes.

• In most areas, the diesel fuel is properly blended for summer and winter grades as ambient temperatures change. In winter, use winter grade fuel only. Otherwise, the fuel may cloud and block the fuel system. When temperatures are extremely cold or at higher altitudes a fuel additive is recommended to prevent “jelling” or increase cetane rating.

• A fuel additive CC2588 produced by Fleet Guard may be used. Contact your Case dealer for details.

NOTICE: Do not use starting fluids.

AFTER THE MACHINE HAS STARTED NOTICE: When starting machine below 0° C (32° F), operate the engine at 1/2 throttle for 10 minutes with the controls in the neutral position. Do not operate the hydraulic cylinders rapidly or against the stops rapidly until the hydraulic oil is warm. Increase the engine speed 3/4 throttle and move the control levers to 1/2 forward. Move the machine at no load for one minute.

7. If the skid steer is equipped with auxiliary hydraulics be sure the controls are in neutral.

8. Turn the ignition key to START or on keyless systems press the START button. After the engine starts allow the key to return to RUN.

9. After starting the engine, monitor the indicator lights and confirm that machine functions are normal.

ENGINE SPEED Do not run the engine at idle speed for long periods.

This can cause a low operating temperature, which can cause acids and deposits in the engine oil. It is recommended that you run the engine at full throttle when operating conditions permit and when safe.

IMPORTANT: If the engine stalls during normal operation, start the engine immediately. This will prevent damage to the turbocharger.

PARKING THE MACHINE AND STOPPING THE ENGINE 1. When parking the machine, make sure the machine is parked on level ground and lower the loader lift arms to the ground.

IMPORTANT: If you must temporarily park the machine on a hillside, put the front of the machine toward the bottom of the hill. Make sure the machine is behind an object that will not move.

2. Run the engine at idle speed and allow time for the engine and component parts to cool evenly.

IMPORTANT: The turbocharger (if equipped) may be damaged if the engine is not properly shut down.

3. Place all control levers in their neutral position.

4. If equipped, place all auxiliary hydraulic controls in neutral.

5. Turn the key to the OFF position, or on keyless machines push POWER to stop the engine. The parking brake is engaged automatically.

6. Raise the seat restraint bar and move controls until they are locked.

7. Remove the key, release the seat belt and use the hand holds when exiting the machine.

The engine must start within 30 seconds. If the engine does not start, allow the starter to cool for one minute and then begin the procedure again by turning the ignition key to OFF then ON again.

Do not operate the starter motor continuously for more than 30 seconds.

IMPORTANT: If the machine is to be operated in consistently low temperatures contact your dealer for the correct oil.

ALWAYS allow the engine and hydraulic system to warm up before applying a load.

4-5

CHAPTER 4 - OPERATING INSTRUCTIONS MACHINE OPERATION WARNING: Before you operate the machine, check the steering control levers, instruments, warning lamps, engine throttle, and attachment hydraulic controls. Also check the seat belt/seat switch. With the seat belt in the unlatched position the loader hydraulic circuit is disabled.

If you know there is a malfunction, missing part, or part that needs adjustment, stop the machine and correct the problem immediately. Failure to follow these instructions can result in death or serious injury.

Figure 7

WARNING: DO NOT operate the machine while under the influence of alcohol or drugs.

Figure 8

1. Set the engine speed at the desired throttle setting. Control the machine ground speed with the ste er ing control levers. When jobsite conditions permit the throttle position should be set at maximum.

2. If you are a new operator, always operate the machine in an open area at a reduced machine ground speed until you get a feel for the controls.

Move the steering control levers slowly and smoothly to avoid machine bouncing. If the machine does start bouncing, bring the levers back to the neutral position.

3. Keep all machine and loader movements smooth and the work cycle as short as possible. More work may be accomplished in a shorter time with a smooth short work cycle.

4. Keep the work area as smooth and level as possible.

5. Use the correct tires for the jobsite conditions.

Contact your Dealer for tire options.

WARNING: Jumping on or off the machine can cause an injury. Always face the machine, use the hand rails and steps, and get on or off the machine slowly. SA038 Figure 9

WARNING: Keep hands and feet on the appropriate controls at all times so control of the skid steer is maintained.

Figure 10

WARNING: To avoid potential serious injury by contact with the moving lift arm or bucket, do not rewire to bypass the seat switch or seat belt switch.

Figure 11

WARNING: Maintain proper transmission oil level to prevent loss of hydrostatic braking.

Figure 12

WARNING: Never transport a loaded bucket at full height. Operate the machine with the load as low as possible until it becomes necessary to raise the lift arm to dump the load.

Figure 13

4-6

CHAPTER 4 - OPERATING INSTRUCTIONS OPERATING IN COLD WEATHER

Biodiesel Fuel

Cold weather conditions require specific procedures.

During these conditions, your machine will require special attention to prevent serious damage. Cold weather maintenance will extend the service life of the machine.

Fatty Acid Methyl Ester Biodiesel (Biodiesel Fuel) consists of a family of fuels derived from vegetable oils treated with methyl esters.

Allow extra time during cold weather to bring the machine and components up to operating temperature.

IMPORTANT: On pilot control machines - check controls for operation, in a clear area away from personnel and obstructions, before starting full use of the machine.

Battery and Electrical System Clean the battery and make sure the battery is at full charge. Inspect the battery cables and terminals.

Clean and spray the terminals with battery terminal protector to prevent corrosion.

A fully charged battery at (-17°C) 0° F has only 40% of the normal starting power.

Lubricants Use the correct viscosity oil in each component.

Case No. 1, API CI-4 0W-40 Full Synthetic oil for the engine.

Use 10W-30 engine oil for the hydraulic system and c h a i n c o m p a r t m e n t s. 0 W- 4 0 s y n t h e t i c o i l i s recommended for the hydraulic system in cold temperatures.

Use 135H EP Gear Lube in the final drives, 80W-90 or 85W-140. Synthetic gear lube is also available for severe service as 75W-90.

Consideration for extreme temperatures and the correct viscosity are recommended.

IMPORTANT: Biodiesel Fuel blends are approved for your engine only if they comply with Specification standards EN14214 or ASTM D6751.

IMPORTANT: It is imperative that you check which blend is approved for your engine with your local dealer. Beware that the use of Biodiesel Fuel that does not comply with the Standards mentioned above could lead to severe damage to the engine and fuel system of your machine. The use of fuels that are not approved may void Warranty coverage.

Biodiesel Fuel Usage Conditions IMPORTANT: The Biodiesel Fuel must meet the fuel Specification mentioned above.

Biodiesel Fuel must be purchased from a trusted supplier that understands the product and maintains good fuel quality. Biodiesel Fuel must be pre-blended by the supplier. Mixing Biodiesel Fuels on-site can result incorrect mixture that can lead to problems with both engine and fuel system.

Engine perfor mance is affected by the use of Biodiesel Fuel. There may be up to 12 percent reduction in power or torque depending on the blend used.

IMPORTANT: DO NOT modify the engine and/or injection pump settings to recover the reduced performance.

The reduced power must be accepted if using any Biodiesel Fuel blend.

Diesel Fuel System Verify with your fuel supplier for the correct cold weather fuel. Diesel engine power will be reduced if wax particles are in the fuel filter.

Cold temperature operation can cause moisture condensation in the fuel tank. Keep the fuel tank full and check for water frequently. Failure to remove water from the fuel may result in an inoperative engine and damage to the fuel system.

Some modification may be required to allow your engine to run Biodiesel Fuel. Consult you dealer for complete information on these modifications.

Biodiesel Fuel has a higher cloud point than Diesel Fuel.

IMPORTANT: The use of high Biodiesel Fuel blends are not recommended in cold weather conditions.

WARNING: Under no circumstance should ether, or any other starting fluid, be used on this machine. It is equipped with and Engine Pre-Heat Cold Start System. Fire, explosion, serious injury or death could result.

Figure 14

4-7

CHAPTER 4 - OPERATING INSTRUCTIONS With Biodiesel Fuels, it may be necessary to change the engine oil, engine oil filter and fuel filter elements more frequently than with Diesel Fuels. Biodiesel Fuel can remove rust and particles from the inside of on-site fuel storage tanks that would normally adhere to the sides of the tank. Like particle deposits that commonly occur with Diesel Fuel, these particles can become trapped by the machine fuel filters, causing blockage and shortening filter life. In cold weather, this is more likely to happen. Consult your dealer for information on cold weather operation and proper maintenance intervals when using any Biodiesel Fuel blend.

When handling Biodiesel Fuel, care must be taken not to allow water into the fuel supply. Biodiesel Fuel will actually attract moisture from the atmosphere.

Fuel tanks must be kept as full as possible to limit the amount of air and water vapors in them. It may be necessary to drain the fuel filter water tap more frequently.

Potential oxidation and stability could be a problem with the fuel stored in the machine.

IMPORTANT: Machines must not be stored for more than 3 months with Biodiesel Fuel blends in the fuel system.

If long storage periods are necessary, the engine must run on Diesel Fuel for 20 hours to flush the Biodiesel Fuel out of the engine fuel system prior to storage.

IMPORTANT: Biodiesel Fuel must not be stored in on-site storage tanks for more than 3 months.

Any spillage of Biodiesel Fuel must be cleaned up immediately before it can cause damage to the environment and the paint finish of the machine.

Before using Biodiesel Fuel blends you should consult with your dealer to receive full information about the approved blend for your machine and any detailed conditions of its usage.

4-8

Cooling System: Check the coolant mixture before you operate in cold temperatures. A mixture of 50% ethylene glycol and 50% water must be used in this machine. This mixture is used if the lowest ambient temperature is above (1° C) 34° F. If the ambient temperature is lower, adjust the mixture to 60% ethylene glycol and 40% water. It is recommended that ethylene glycol and water be used in your machine all year.

Cold Temperature Starting Aids: See your Dealer for additional starting aids.

WARNING: Under no circumstance should ether, or any other starting fluid, be used on this machine. It is equipped with an Engine Pre-Heat Cold Start System.

Figure 15

CHAPTER 4 - OPERATING INSTRUCTIONS Heat and Air Controls in Cold Weather Heating the Cab - Cold Weather Operation

4

1

BD08F019

Figure 18

4. RECIRCULATING VENT TAB

• Open the recirculating vents to heat the cab more quickly. Push the tab to the rear.

• To minimize dust ingression into the cab, operate Figure 16

BD07N230

with the recirculation vents closed and the blower fan on high.

1. HEATER COOLANT VALVE IN ON POSITION

• Remove the floor plate and turn the heater/coolant valve to the ON position for water flow through the heater core.

• Allow the engine to warm up to operating temperature.

Defrosting / Defogging

• To defrost the front door, point the front two louvers toward the door.

• To defrost the side windows, point the two middle louvers toward the glass on each side.

• To defrost the rear window, point the rear two louvers towards the rear window.

• For maximum heat to the foot or floor area, close

2

the two rear and two middle louvers. Point the front louvers to the foot area.

00

If the machine is equipped with air conditioning, turn the A/C switch on to help dehumidify and defog faster.

Figure 17 2. FAN OFF 3. LOW BLOWER FAN SPEED

• During winter operation it is suggested the blower speed be set to off or low speed until the engine is at operating temperature.

4-9

CHAPTER 4 - OPERATING INSTRUCTIONS CAB HEAT AND AIR VENTS AND LOUVERS The louvers and recirculation vents are located in the cab headliner. Use these vents in conjunction with the heat and air controls to control the air, heat and circulation in the cab. Air flow, direction and volume may be adjusted.

1 2

2

3 3

4

4

5

5

Figure 19

BD07K102

1.

2.

3.

4.

5.

CAB DOME LIGHT - PUSH THE BUTTON TO ACTIVATE THE LIGHT FRONT ADJUSTABLE AIR LOUVERS MID ADJUSTABLE AIR LOUVERS REAR ADJUSTABLE AIR LOUVERS RE-CIRCULATION LOUVERS

BD07K103

Figure 20

Re-circulation vent open to reuse air from inside the cab and mix with fresh air from outside. Push the slide tab to the rear.

4-10

BD07K104

Figure 21

Pull the slide tab forward to close the re-circulation vent. Only fresh air from outside the cab is used, minimizing dust ingression into the cab.

CHAPTER 4 - OPERATING INSTRUCTIONS OPERATING IN HOT WEATHER To prevent damage to the machine during hot weather: Cooling System and Air Conditioning

• Keep the coolant at the correct level in the reservoir and radiator. Use the correct solution of 50% (maximum) ethylene glycol and 50% water in the cooling system.

• With the engine cold, check the radiator cap for damage and wear before hot conditions begin.

Replace the cap if necessary.

• Keep dirt and debris from restricting the radiator and coolers. Take extra precaution to monitor build up while operating.

• Monitor the condition of the fan belt.

1

BD07N229

Figure 22

1. HEATER COOLANT VALVE IN OFF POSITION

• When operating the air conditioner, turn the heater coolant valve to the off position.

• Open the recirculation vent to cool the cab faster.

• Point the front, middle, and rear louvers toward the area to be cooled.

• Closing louvers will increase air flow to the open louvers.

• To minimize dust ingression to the cab, operate with the recirculation vents closed and the blower fan on high.

4-11

CHAPTER 4 - OPERATING INSTRUCTIONS ATTACHMENT MOUNTING Mounting An Attachment With The Manual Attachment Coupler

WARNING: You must confirm that the coupler latch pins have extended into the bucket or attachment properly before beginning any work or operation.

IMPORTANT: Read the manufacturer’s instruction manual for authorized attachments.

Figure 27

WARNING: Attachments used with this skid steer must be compatible with the mounting system.

Figure 23

WARNING: Always make sure all dirt and debris are cleared from the machine, attachment, tool or bucket components before attempting attachment or removal procedures.

4

Figure 24

Manual Attachment Coupler Components

1 5 2

Figure 28

BD07K111

ATTACHMENT LOCK LEVERS AND COUPLER PINS IN LOCK POSITION

3

4. ATTACHMENT LOCK LEVERS IN THE LOCK POSITION 5. COUPLER LATCH PINS EXTENDED

Figure 25

BD07K110

1. COUPLER V END (1 EACH SIDE) 2. ATTACHMENT LOCK LEVER (1 EACH SIDE) 3. COUPLER LATCH PIN (1 EACH SIDE)

6 1

1

7

2

BD07K109

Figure 29

ATTACHMENT LOCK LEVERS AND COUPLER PINS IN THE UN LOCK POSITION 6. ATTACHMENT LOCK LEVERS IN THE UNLOCK POSITION 7. COUPLER LATCH PINS RETRACTED

3 BD07K111

4-12

Figure 26

CHAPTER 4 - OPERATING INSTRUCTIONS To Install A Bucket: Before installing a bucket or attachment move the levers and latch pins through lock and unlock positions. Confirm that no debris or obstructions interfere with the full movement of levers or latch pins.

9

8

Figure 31

8

BK98E108

6. Push both attachment coupler lock levers down to engage the coupler latch pins into the bucket.

9

Figure 30

8. UPPER BUCKET MOUNT 9. COUPLER V ENDS

WARNING: It is possible to have the attachment lock levers in the lock position and not have proper contact with the attachment. You must check to confirm that the coupler pins are properly engaged with the attachment.

Figure 32

1. Place the attachment coupler lock levers in the unlocked position, handles up and coupler latch pins retracted.

2. While sitting in the operator’s seat with the restraint bar down, start the engine and tilt the attachment coupler forward so the coupler v ends are positioned to engage the upper mounts of the bucket.

3. Move the machine slowly forward and raise the lift ar ms. The top edge of the v ends must engage the upper mounts of the bucket.

10

10

4. Engage the roll back function while raising the lift arm so the bucket is just off the ground. The attachment coupler front surface should make complete contact with the bucket rear surface.

5. Stop the engine and raise the seat restraint bar.

Figure 33 10. COUPLER LATCH PINS ENGAGED INTO BUCKET

7. Confirm that the area around the machine is clear of personnel, machines, obstacles and hazards.

8. Re enter the cab and slowly raise the lift arms until the bucket reaches approximate operator eye level. Confirm that the coupler latch pins are correctly engaged with the attachment.

WARNING: You must confirm that the bucket or attachment is mounted correctly to the machine before operating. Death or serious injury may result if you do not follow these instructions.

Figure 34

4-13

CHAPTER 4 - OPERATING INSTRUCTIONS Removing The Attachment To remove a bucket: 1. Raise the bucket or attachment 25 to 50 mm (1 to 2 inches) off the ground.

2. Stop the engine, raise the restraint bar and release the seat belt.

BK98E087

Figure 35

3. Pull both attachment lock levers upward to disengage the bucket or attachment.

IMPORTANT: Be sure the latch handles are fully raised.

4. Return to the operator’s seat, lower the restraint bar, fasten the seat belt and start the engine.

5. Slowly rotate the attachment coupler out, bucket dump function, allowing the bucket or attachment to slide off the top edge of the coupler.

6. Slowly continue tilting the mounting plate forward a n d b a c k t h e s k i d s t e e r a w ay f r o m t h e attachment at the same time.

WARNING: Never exit the skid steer with the lift arms up UNLESS the lift arms rest on the lift arm lock pins. Death or serious injury may result if you do not follow these instructions.

Figure 36

4-14

CHAPTER 4 - OPERATING INSTRUCTIONS Mounting an Attachment With the Hydraulic Mounting Plate The operator may efficiently change a lift arm m ou nt ed at tac hm e nt , w h ile remaining in the operator’s seat, with this optional mounting plate.

Lock Pin Indicators The lock pin indicators show the operator which position the pins are in.

1

1

1

Figure 38

BD07N221

1. LOCK PIN INDICATORS IN THE GREEN OR LOCKED POSITION

2

2

Figure 37 1. HYDRAULIC ATTACHMENT MOUNTING PLATE SWITCH (LOCATED ON THE LEFT CAB UPRIGHT SWITCH PANEL)

The top or unlock portion of the switch will illuminate red when pushed.

Activating the coupler pins is a two step procedure to remove or release a bucket.

Read these instructions carefully and practice in a safe area until you are familiar with the process.

IMPORTANT: Use the function which best fits the attachment requirement. If you have any questions about mounting or dismounting attachments contact your Dealer.

Figure 39 2. LOCK PIN INDICATOR IN THE UNLOCK POSITION - RED SHOWN AT THE BOTTOM OF THE FLAG

BD07N223

IMPORTANT: The Lock Pin Indicators only show the position of the coupler pins. They DO NOT confirm that correct attachment has been made.

The operator must safely confirm that the coupler pins are engaged correctly.

WARNING: You must confirm that the bucket or attachment is mounted correctly to the machine before operating. Death or serious injury may result if you do not follow these instructions.

Figure 40

4-15

CHAPTER 4 - OPERATING INSTRUCTIONS To Attach A Bucket:

1

1

4

2

2

BD04F035

Figure 41

BD07N223

1. UPPER BUCKET MOUNTS 2. COUPLER V ENDS

The following sequence uses the rollback function to activate the coupler pins. Any loader or auxiliary function will activate the pins. Use the activation function which is best for the attachment.

NOTE: It will not be necessary to engage the coupler switch for the attachment procedure.

1. Approach the bucket and stop the machine just before the coupler V ends make contact with the upper bucket mounts.

Coupler pins should be retracted and the red portion of the flag showing, as in the above photo.

2. Engage the bucket upper mounts and activate the rollback function.

3. Hold the rollback function completely to the end of its stroke and the pins will engage the bucket and the red portion of the flags will drop down.

Only the green flags will show.

3

3

Figure 42 3. COUPLER PINS SHOWN IN THE LOCKED POSITION

BD04M052

4. Slowly raise the bucket and roll it out to inspect the coupler pins. It is not necessary to raise the b u c k e t v e r y h i g h fo r t h i s i n s p e c t i o n .

Approximately 36 inches.

4-16

Figure 43

4. LEFT SIDE COUPLER PIN SHOWN ENGAGED CORRECTLY

5. Before using the attachment, the operator must operate it through its full range of motion and confirm that the attachment is secure and safe.

WARNING: Make sure the attachment is securely latched and the green indicator is correctly confirming the pins are secure to the attachment.

Figure 44

WARNING: You must confirm that the bucket or attachment is mounted correctly to the machine before operating. Death or serious injury may result if you do not follow these instructions.

Figure 45

CHAPTER 4 - OPERATING INSTRUCTIONS Removing the Attachment with the Hydraulic Mounting Plate Before beginning this procedure, you must confirm that the area behind the machine is clear of all obstacles and personnel. After releasing the bucket, it will be necessary to back away from it slightly to clear the upper bucket mounts.

5

5

To Remove The Bucket: 1. Set the bucket flat on the surface. Green flags should be showing.

Figure 47 5. COUPLER PIN INDICATORS SHOWN IN THE UNLOCKED POSITION (RED FLAGS SHOWING)

BD07N223

6. When the mounting plate is unlocked the lock pin indicator will show red. The pins are retracted.

BD07M315

ATTENTION: together.

Figure 46

Steps 2 and 3 must be performed

2. Push and hold the UNLOCK (upper) portion of the hydraulic coupler switch. The red unlock symbol will illuminate.

3. Activate the rollback function and hold to the end of its stroke until the coupler pins retract and the red portion of the flag moves up.

4. Roll the bucket down until it is flat on the surface.

5. Slowly roll the bucket out until the V ends start to drop out of the upper bucket brackets and move the machine back.

4-17

CHAPTER 4 - OPERATING INSTRUCTIONS

• Use low range for maximum skid steer efficiency.

FIELD OPERATION

WARNING: It is the responsibility of the operator to know the OPERATING LOAD capacity of the machine.

WARNING: Fasten your seat belt before starting the engine.

Figure 48

Figure 54

WARNING: Drive slowly over rough ground and on slopes. Keep alert for holes, ditches, and other irregularities that may cause the skid steer to overturn.

It is the Operator’s responsibility to know and understand the Rated Operating Capacity (ROC) of the machine.

Figure 49

WARNING: Avoid steep hillside operation which could cause the skid steer to overturn.

Figure 50

WARNING: Do not work under overhangs, electric wires, or where there is danger of a slide.

Figure 51

WARNING: Wear an approved safety hat when operating the skid steer and while in any work area.

Figure 52

Job Layout For efficient operation, arrange the job to minimize the time required to perform the work cycle. In spotting the dump site, consider wind direction and ground slope. Whenever possible, position the dump site so that the wind will carry dust away from the operator. Before the work cycle begins, take a few minutes to level off the work area if it is not smooth.

Minimize transport distances for a faster work cycle.

WARNING: Keep hands and feet on the appropriate controls at all times so control of the skid steer is maintained.

Figure 53

• Before starting work, familiarize yourself with the working area. Locate holes, obstacles and debris that can be cleared from the site. Be aware that the job site may change repeatedly during the course of the shift.

• Locate any unavoidable Danger areas such as, power lines, bridges, tight corners and make sure you can operate safely in these areas.

• Confirm the possibility of other personnel working in the machine vicinity and clear the area of unauthorized personnel.

• If possible, arrange the job site to minimize the time required to perform the work cycle. Consider wind direction and ground slope. Position the dump site so that the wind will carry dust and dirt away from the operator.

4-18

BD07N236

Figure 55

See the Rated Operating Capacity decal on the machine. If you have any questions about the Operating Capacity of the machine contact your Dealer.

CHAPTER 4 - OPERATING INSTRUCTIONS

Filling the Bucket There are two basic methods of filling a bucket from a pile. ARC Penetration and STEP Penetration. Judge the type of penetration needed for loading and vary the methods to suit the materials.

046

Figure 56

ARC PENETRATION With the arc penetration method, the bucket is forced into the pile and rolled back while raised in a continuous upward arc until the bucket is filled. When using this method, remember that too much roll back may overload the lift system. When activating both the lift and bucket hydraulic circuits at the same time, the lift system may occasionally stall. When this happens, disengage either the lift or roll back function to allow maximum hydraulic force to act upon one set of cylinders.

047

Figure 57

STEP PENETRATION With the step penetration method, the bucket is forced into the pile at ground level with the bucket bottom horizontal. Force the bucket into the pile as far as possible during the initial thrust. Raise the bucket about a foot and then force it further into the pile. Repeat this cycle as many times as necessary to fill the bucket.

4-19

CHAPTER 4 - OPERATING INSTRUCTIONS Digging

Transporting

When digging with the skid steer, remove a thin layer with each pass. This method is efficient and minimizes wheel slippage. When encountering firmly packed materials, flutter the bucket control valve to assist penetration. Dirt teeth can be installed on the bucket to provide better penetration.

When backing out and transporting a load, carry the bucket just high enough to clear obstacles in the loader’s path. Raising the bucket higher than necessary reduces stability.

WARNING: Reduce speed when turning so there is no danger of the skid steer overturning.

Figure 58

WARNING: Never transport a loaded bucket at full height. Keep the bucket as low as possible for best stability.

Figure 59

WARNING: If the skid steer should start to tip forward with the lift arm raised, IMMEDIATELY lower the lift arm and load to regain skid steer stability.

Figure 60

NOTE: If the engine pulls down as the skid steer is engaging a load, the directional controls are being held too far in the direction of travel. Maximum torque is obtained at minimum ground speed in low range for all skid steers.

Dumping the Bucket Coordinate the forward ground speed and lift arm lift speed to attain the desired bucket height when arriving at the dump site.

Before the forward and lifting motions are stopped, begin dumping the bucket to gradually empty the load at minimum lift arm height. By emptying before stopping, machine stability can be maximized.

When loading into a truck, the bucket can be used to push materials to the far side of the truck if the bucket is in a tilted down position. For greatest efficiency this should be done as the load is being dumped, before the machine’s forward motion is stopped. Try to spot the truck so that you dump over the low side and into the far side of the truck first.

When handling adhesive materials, the bucket can be fluttered to loosen the materials which tend to stick to the back of the bucket.

WARNING: You must confirm that the area behind the machine is clear of personnel, machines or obstacles before engaging reverse. Failure to follow these instructions may cause death or serious injury.

Figure 61

4-20

CHAPTER 4 - OPERATING INSTRUCTIONS Returning the Bucket to the Loading Position Immediately after the bucket has been fully dumped, begin the roll back cycle as the machine is backed away from the dump site. Repositioning the bucket for the filling cycle while lowering the lift arm is a good time saver. Fine adjustments in bucket height can be made as the skid steer begins forward on the filling cycle, thereby saving a period of dead time between the dumping and filling cycles.

Dozing with the Bucket The skid steer can be used for dozing by controlling the tilt of the bucket.

The skid steer can be used for leveling by placing the bucket in the dump position and back dragging loose soil. The tilt of the bucket will control the amount of soil that is transported.

Place the lift arm control valve spool in the detent position to allow the bucket to follow the ground contour and deposit soil in the low areas.

IMPORTANT: Do not push against objects with the lift arm fully raised or damage to the lift arm or lift arm cylinders may occur.

IMPORTANT: Do not push forward with the bucket fully dumped as the bucket cylinders may be damaged.

Dislodging a Mired Machine In most cases, when a machine becomes bogged down, the bucket can be used to push the loader to more solid ground. When this is done, the bucket is fully dumped as the lift arm is lowered. The bucket is then curled back as the steering control levers are pulled back. Then the bucket has stroked out of ground engagement, immediately return the steering control levers to neutral. Do not spin the wheels.

Repeat this cycle as many times as necessary to move the machine to solid ground.

WARNING: If the skid steer should start to tip forward with the lift arm raised, immediately lower the lift arm and load to regain skid steer stability.

Figure 62

4-21

CHAPTER 4 - OPERATING INSTRUCTIONS

Operating on a Hillside or Ramp WARNING: Hillside operations can be dangerous. Rain, snow, ice, loose gravel, soft ground, etc., change the ground conditions. You must make a judgement if your machine can be safely operated on any hillside or ramp. Failure to follow these instructions may cause death or serious injury.

Figure 63

SB013

WARNING: When you are operating on a hill, be very careful. DO NOT turn the machine sideways to the bottom of the hill. The machine may roll over. Failure to follow these instructions may cause death or serious injury.

Figure 64

Bucket Empty

Load in the Bucket

BI97C112

Figure 65

If you have a load in the bucket, drive the machine up the hill.

BI97C113

Figure 66

WARNING: You must confirm that the area behind the machine is clear of personnel, machines or obstacles before engaging reverse. Failure to follow these instructions may cause death or serious injury.

BI97C114

Figure 68

If the bucket is empty, drive the machine down the hill.

BI97C115

Figure 69

WARNING: You must confirm that the area behind the machine is clear of personnel, machines or obstacles before engaging reverse. Failure to follow these instructions may cause death or serious injury.

Figure 67

Figure 70

With a load in the bucket, use reverse to back down the hill.

Use reverse to back the machine up the hill when you have an empty bucket.

4-22

CHAPTER 4 - OPERATING INSTRUCTIONS TRANSPORTING THE MACHINE WARNING: The machine can slip and fall from a trailer or ramp and cause injury or death. Make sure the trailer and ramp is not slippery. Remove all oil, grease, ice, etc.

Carefully move the machine off or onto the trailer with the machine centered on the trailer and ramp. Failure to follow these instructions may cause death or severe injury.

SB042

You must know the rules or laws for safety that are used in each area that you will be in. Make sure that your truck and skid steer are equipped with the correct safety equipment.

Figure 72 TIE DOWN LOCATION DECAL

1. Put a block on both sides of the trailer wheels, front and rear.

2. Confirm that the area behind the machine is clear and slowly back the machine onto the trailer.

2

3. Lower the bucket, attachment or loader lift arms down all the way.

4. Shut the engine off.

5. Remove the key.

Figure 73

BD08A275

2. REAR TIE DOWN LOCATIONS (1 EACH SIDE)

1

7. Put blocks at both ends of the wheels or tracks, (if equipped).

1

8. Remove the blocks from the trailer wheels.

9. When moving the skid steer off of the trailer, use a low drive speed.

10. Drive slowly and keep the machine centered on the trailer and ramp.

BP96N125

Figure 71

1. FRONT TIE DOWN LOOP

6. Use chains to fasten the skid steer to the trailer.

Use the tie down locations, front and rear as indicate by the tie down decals.

WARNING: When moving the machine on or off of the trailer, drive slowly and keep the machine centered on the trailer and ramp.

Failure to follow these instructions may cause death or serious injury.

CM113

4-23

CHAPTER 4 - OPERATING INSTRUCTIONS The following precautions must be followed when craning (lifting or lowering) a machine.

LIFTING THE MACHINE Lift kits are available from your Dealer.

• Never allow personnel on the machine while

WARNING: Only personnel with heavy machine lifting experience should attempt craning the machine. Contact your Dealer.

Figure 74

Use only lifting equipment with a rated capacity to handle the weight of the model skid steer being lifted.

The lifting equipment weight must be added.

Remove the attachment before lifting the machine.

Remove counterweights, if equipped.

craning.

• • • •

Remove attachments before craning.

Remove counterweights, if equipped.

Use only properly rated lifting devices.

The weight of the lifting equipment must be added to the machine weight for proper lift capacity requirement.

• Always inspect the lifting equipment to confirm safe condition. Do not use if worn or damaged.

• Do not attach lifting devices to the loader lift arm or attachments on the skid steer.

• Make sure the loader lift arm is in the completely lowered position.

• Make sure the engine is shut off before craning.

• Keep bystanders a safe distance away from the machine while craning.

Figure 75

Use a four leg sling with a 39 degree sling angle.

Each leg of the sling must have a minimum length of 1.8 m (6 feet).

030

Figure 76

LIFT POINT DECAL PROVIDED WITH LIFT KIT HARDWARE

To prevent sharp angles and damage to the skid steer cab and lift ar m, the correct length of equipment must be used and the proper lift hook point above the cab must be maintained.

WARNING: Always use properly rated lifting devices to prevent personal injury or damage to the skid steer.

Figure 77

4-24

CHAPTER 4 - OPERATING INSTRUCTIONS BOOSTER BATTERY CONNECTION TO MACHINE BATTERY WARNING: Batteries produce explosive gases. Keep sparks, flame, and cigarettes away. Ventilate when charging or using in an enclosed space. Always shield eyes when working near batteries.

1

SA031

Two persons are required for this procedure. Make sure the person making the connection is wearing face protection.

2

1. Sit in the operators seat and have the other person make the connections. Make sure the booster battery is 12 volts.

2. If using another machine for power, make sure the two machines do not touch.

3. Connect the positive (+) jumper cable to the positive (+) battery terminal.

4. Connect the negative (-) jumper cable to a good frame ground away from the battery.

BD07M249

Figure 78

1. POSITIVE (+) JUMPER CABLE (RED COVER) 2. NEGATIVE (-) JUMPER CABLE

Battery configurations may vary slightly between models. Note the + (positive) and - (negative) terminal locations by the symbols.

5. See Starting the Engine in this manual and use the correct procedure to start the engine. Have the other person disconnect the negative (-) jumper cable first and the positive (+) jumper cable last.

WARNING: Make sure there are no loose objects in the operator’s compartment. Falling objects could cause death and serious injury.

Figure 79

MOVING A DISABLED MACHINE WARNING: Death or serious injury may result when you attempt to tow a disabled machine incorrectly.

Figure 80

IMPORTANT: Towing the Skid Steer is not recommended. If your machine is disabled, you must make a judgment if the machine can be moved without more damage. If possible, repair the machine at the job site. This machine may be severely damaged if towing or moving is attempted incorrectly. Contact your Dealer if the machine is disabled.

4-25

CHAPTER 4 - OPERATING INSTRUCTIONS STORING THE MACHINE Long Term Storage Preparation Geographic, environmental and actual storage conditions make it difficult to follow a set storage procedure for all areas and conditions. The following procedure is for a storage period of six months or longer. This procedure is a good starting point but may not be all inclusive. If you have questions about storing your machine, contact your Dealer.

1. Prior to storing, inspect the machine for visible signs of wear, breakage or damage. Order any parts required and make the necessary repairs to avoid delays when starting the next operating period.

2. Prior to storing, wash the machine.

3. Lubricate the entire machine.

4. Paint any areas where the paint has been damaged.

5. Move all hydraulic controls through their complete ranges several times to relieve any pressure in the circuits.

6. Drain the fuel tank.

7. Put approximately 8 liters (2.1 gallons) of diesel flushing oil in the fuel tank. Run the engine until the exhaust smoke is blue-white.

8. Drain the flushing oil from the fuel tank.

9. Fill the fuel tank and add a diesel fuel conditioner by following the directions on the container.

IMPORTANT: Extreme precautions must be taken when blocking up a machine for long periods. Block the machine with the tires just off the surface. No more than (25.4 mm) 1 inch above the surface.

19. Do periodical checks for protection. Look for corrosion.

NOTE: Check the battery periodically for the correct electrolyte level. Wear face protection and test the electrolyte with a hydrometer. When the hydrometer reading is near 1.215, charge the battery (ies).

Storage Removal 1. If the machine is blocked, lower it to the ground and check the tires for pressure. Check the track condition and sag on equipped machines.

2. Change the fuel filters and fill the fuel tank if needed.

3. Tighten the cooling system drain valves.

4. Put coolant into the engine cooling system.

5. Check the engine oil level.

6. Check the condition of the engine fan belt and replace it if required.

7. Check the hydraulic fluid level.

8. Lubricate the machine grease fittings.

9. Use a petroleum base solvent and remove the Rust and Corrosion Preventive from the hydraulic cylinder rods and spools, etc.

10. Change the engine oil and replace the oil filter.

10. Install a fully charged battery.

11. Drain the cooling system. Leave the drain valves open and do not tighten the radiator cap.

11. Remove air from the engine fuel lines.

12. Put a Do Not Operate or Out Of Service tag or marker in the cab.

13. Replace the air cleaner elements if the hours of operation or time inter val will lapse during storage.

14. Cover the exposed cylinder rods, and valve spools and any other bare metal parts with a Rust and Corrosion Preventive.

15. Remove and clean the battery. Fully charge the battery. Store the battery in a cool, dry place where it will not freeze.

16. Cover the exhaust outlet.

17. Park the machine inside a building. If a building is not available, park the machine in a dry area on planks and cover the machine with a waterproof cover.

18. Block the machine up so that the tires are just off the surface, if possible.

4-26

12. Prime the turbocharger oil lines with oil using the following procedure: A. Disconnect the electrical connector to the injection pump solenoid. This will prevent the engine from starting.

B. Make sure all persons are clear of the machine. Turn the key switch to START and actuate the starter for about 10 to 15 seconds.

C. Reconnect the wire to the injection pump solenoid.

IMPORTANT: Before starting the engine, make sure there are no leaks, missing or broken parts.

13. Start the engine and run at idle speed for 2 minutes. Check for leaks around the filters and drain plugs.

14. Stop the engine and check the fluid levels of the e n g i n e c o o l i n g s y s t e m a n d d r i ve c h a i n compartments. See the Engine Cooling System and Drive Chain Compartment sections for the correct procedure on checking the fluid levels.

CHAPTER 4 - OPERATING INSTRUCTIONS

NOTES

4-27

CHAPTER 4 - OPERATING INSTRUCTIONS

4-28

CHAPTER 5 - LUBRICATION, FILTERS, AND FLUIDS

Chapter 5 LUBRICATION, FILTERS, AND FLUIDS TABLE OF CONTENTS LUBRICATION, FILTERS AND FLUIDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

GENERAL SAFETY BEFORE YOU SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PLASTIC AND RESIN PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ENVIRONMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ENGINE HOURMETER / DIGITAL DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECURING THE LIFT ARMS UP AND TILTING THE OPERATOR’S COMPARTMENT FORWARD . . . . . .

5-3 5-3 5-5 5-5 5-5 5-6

FLUIDS AND LUBRICANT CAPACITIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10 QUICK REFERENCE LUBRICATION AND MAINTENANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11 EVERY 10 HOURS OR DAILY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13 FIRST 50 HOURS ONLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24 EVERY 250 HOURS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29 EVERY 500 HOURS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-34 EVERY 1000 HOURS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-41

5-1

CHAPTER 5 - LUBRICATION, FILTERS, AND FLUIDS

5-2

CHAPTER 5 - LUBRICATION, FILTERS, AND FLUIDS

LUBRICATION, FILTERS AND FLUIDS GENERAL SAFETY BEFORE YOU SERVICE WARNING: Before you begin any service or repair work you must know and understand how to relieve hydraulic pressure properly. Always have tools and attachments down in safe positions.

Figure 1

WARNING: Improper service or repair can cause injury or death. If you do not understand the service procedures for this machine, see your Dealer or the service manual for this machine.

Figure 2

SC021

WARNING: Raised equipment on the machine without an operator can cause injury or death. Before you leave the operators compartment, always support or lower the equipment (backhoe, blade, lift arm, bucket, etc.) to the ground and stop the engine.

Use the correct safety clothing and safety equipment.

Understand how to use a fire extinguisher and first aid kit.

Maintenance and Lubrication schedules are defined for normal working environments and conditions.

Extreme working conditions and environments require more frequent service and care. Contact your Dealer if you have any questions about your service schedule or requirements.

WARNING: Do not attempt any service procedure or check, until components involved and surrounding components have cooled. Failure to follow these instructions may result in serious injury or death.

Figure 3

SA044

Figure 7

WARNING: Before you leave the operators compartment, confirm that all controls for hydraulics and auxiliary hydraulics are in neutral. Be extremely careful not to make accidental contact with a control as you leave the compartment.

1

Figure 4

Read the safety decals and information decals on the machine. Read the operators manual and safety manual.

1

BC00G075

Figure 5

1. READ REPAIR MANUAL SYMBOL

When you see the symbol above, you must see the Repair Manual. Understand the operation of the machine before you start servicing.

2

328903A1

BD05A063

Figure 8

1. DO NOT OPERATE TAG

Before you ser vice the machine, put a Do Not Operate Or Mark Out Tag on the instrument panel, key or at a location that must be seen by the Operator prior to beginning operation. Give a brief definition of the situation.

Figure 6

2. REPAIR MANUAL SYMBOL

5-3

CHAPTER 5 - LUBRICATION, FILTERS, AND FLUIDS PROPERLY SUPPORT A RAISED MACHINE WARNING: If you service the machine with the loader lift arms raised, always use the lift arm lock pins to secure the loader lift arms.

Failure to follow this procedure can cause serious injury or death if the loader lift arms are lowered by accident.

SC108

Figure 9

BD01C274

Figure 10

If servicing, lubrication or maintenance requires the machine to be raised, remove attachments and securely support the machine with adequate blocks.

WARNING: When servicing any drivetrain component the skid steer should be on firm, level terrain, with the engine stopped and the entire skid steer blocked solidly, with the wheels off the ground.

Figure 11

WARNING: Never use the skid steer attachment or loader arms to raise the machine for service.

Figure 12

5-4

CHAPTER 5 - LUBRICATION, FILTERS, AND FLUIDS ENGINE HOURMETER / DIGITAL DISPLAY

SYSTEMGARD LUBRICATION ANALYSIS PROGRAM Ask your dealer about this lubr icant analysis program. Through this service, your lubricants are tested in an independent laboratory. You simply remove a sample of lubricant from your machine and send the sample to the independent laboratory. After the sample is processed, the laboratory will report back to you and guide you with maintenance requirements. A lubricant analysis program can help support your equipment up time and provide you with a service that can pay back dividends when you trade for another piece of equipment.

Service your machine at the intervals and locations given in the Lubrication/Maintenance Chart. When you service your machine, use only high quality lubricants.

PLASTIC AND RESIN PARTS Avoid using gasoline, kerosene, paint thinner, etc., when cleaning plastic windows, console, instrument cluster, monitor, gauges, etc. Use ONLY water, mild soap and a soft cloth when you clean these parts.

Using gasoline, kerosene, thinners, etc., will cause discoloration, cracking or deformation of the part being cleaned.

ENVIRONMENT Before you service this machine and dispose of oil, f l u i d s a n d l u b r i c a n t s, a l way s r e m e m b e r t h e environment. Do not put oil or fluids into the ground or into containers that can leak. Check with your local environmental, recycling center or your Dealer for correct disposal information.

WARNING: Never use the skid steer attachment or loader arms to raise the machine for service.

Figure 13

BD07K066

Figure 14

The engine hourmeter shows the amount of actual hours the engine has run. The first number to the right displays tenths of an hour and the remaining numbers to the left display hours. Use the engine hourmeter along with the Lubrication / Maintenance Chart to service your machine at the correct time periods.

Engine hours are displayed with the key switch off or with the engine running, if the operator chooses.

5-5

CHAPTER 5 - LUBRICATION, FILTERS, AND FLUIDS SECURING THE LIFT ARMS UP AND TILTING THE OPERATOR’S COMPARTMENT FORWARD The Operator’s compartment may be tilted forward, for service access, with the lift arms raised OR lowered. Access to the engine, hydrostatic pumps, motors, and control linkage is best when the loader lift arms are in the raised position.

IMPORTANT: On machines with front door glass, a protective block must be removed to guard against accidental breakage.

WARNING: Always activate the mechanical loader arm lock pin before exiting a machine with the loader arms up. Failure to do so could result in death or serious injury.

Figure 15

WARNING: Never leave the cab with the lift arms up, unless the lock pin is in the maintenance position with the lock pin in place.

Figure 16

To secure the lift arms up and engage the lock pin: 1. Remove any attachment.

2. Park the machine on firm and level surface.

3. While still in the seat, restraint bar down and the engine running, roll the coupler attachment all the way back.

2

4. Raise the lift arms to the maximum height.

1 Figure 19 2. LIFT ARM LOCK PIN SHOWN EXTENDED (LIFT ARM STILL AT MAXIMUM HEIGHT

3 Figure 17

BD07N682

1. LIFT ARM LOCK PIN CONTROL LEVER (SHOWN IN LOCK POSITION)

5. Engage the loader lift arm lock pin, using the lock pin control lever located in the right rear corner of the operator’s compartment, by moving the lever toward the center of the machine.

Figure 20 3. LIFT ARMS LOWERED TO MAKE CONTACT WITH LOCK PIN Figure 18 LIFT ARM LOCK PIN INSTRUCTION DECAL

5-6

6. Slowly lower the loader lift arms until the loader lift arm link rests against the lock pin.

CHAPTER 5 - LUBRICATION, FILTERS, AND FLUIDS To disengage the lift arm lock pin and lower the arms:

BD07N684

Figure 21

1. While sitting in the operator’s seat, with the restraint bar down, start the engine and raise the lift arms until the loader lift arm link is no longer contacting the lock pin, as shown above.

BD07N683

Figure 22

2. To disengage the lock pin, move the lock pin control lever toward the right, or outside of the machine, as shown.

3. Slowly lower the loader lift arms to the ground.

5-7

CHAPTER 5 - LUBRICATION, FILTERS, AND FLUIDS TO TILT THE CAB FORWARD:

1

2

BD07N237

BD07N687

Figure 23

1. Slide the seat all the way forward and tilt it up.

Figure 26

1. CAB SUPPORT LATCH 2. CAB SUPPORT LATCH LEVER

4. Make sure the cab is tilted completely forward and the cab support latch is engaged, as shown above.

5. Confirm that the cab support latch is in the proper position to keep the cab from tilting back.

BD01C171

Figure 24

2. Use a 24mm socket or wrench to remove the two rear ROPS bolts.

Figure 25

3. Gripping both front cab hand rails near the top, tilt the cab forward.

5-8

CHAPTER 5 - LUBRICATION, FILTERS, AND FLUIDS TO LOWER THE OPERATORS COMPARTMENT INTO OPERATING POSITION:

5. Slowly lower the seat back into position and adjust as necessary.

1. Make sure all tools and items have been removed from the interior of the cab and area.

BD07N688

Figure 27

2. Push the lever forward to release the cab support latch.

Figure 28

3. Gripping both front cab hand holds, slowly lower the cab into operating position.

Figure 29

4. Replace the two cab ROPS bolts and torque to 352 Nm (260 pound feet).

5-9

CHAPTER 5 - LUBRICATION, FILTERS, AND FLUIDS

FLUIDS AND LUBRICANT CAPACITIES FUEL TANK Capacity 435 ........................................................................................................................................ (63.2 litres) 16.7 gal.

445/445CT .............................................................................................................................. (65.5 litres) 17.3 gal Specifications ............................................................................................................................................... #2 Diesel Check with your supplier for fuel requirements. Most regional suppliers will change the fuel supply for cold temperatures. See American society for Testing Materials International at www.astm.com and Engine Manufacturers Association at www.enginemanufacturers.org for more fuel information. Contact your Dealer if you have any questions about the best fuel for these skid steers COOLING SYSTEM Capacity........................................................................................................................................ (11.4 litres) 3.0 gal.

Specifications ..................................................................................................... 50% water and 50% ethylene glycol HYDRAULIC SYSTEM Reservoir .................................................................................................................................... (21.6 litres) 5.7 gal.

Total Capacity ............................................................................................................................ (41.6 litres) 11.0 gal.

Specifications ............................................................................................................. Case No. 1 10W-30 Engine Oil CHAIN COMPARTMENTS Capacity - Each Side ..................................................................................................................... (3.8 litres) 1.0 gal.

Specifications ............................................................................................................ Case No. 1 10W-30 Engine Oil TRACK DRIVE GEARBOX Capacity - Each Side Bonfiglioli ..................................................................................................... (1.3 litres) 1.4 qts.

Capacity - Each Side Rexroth .......................................................................................................... (0.6 litres) 0.6 qt.

Specification ....................................................................................................... Case 135H EP 80W-90 or 85W-140 BATTERY Maintenance free GREASE FITTINGS Quantity ................................................................................................................................................... As required Specifications ........................................................................................................................... Molydisulfide grease ENGINE CRANKCASE OIL Capacity ......................................................................................................................................... (8.5 litres) 9.0 qts.

Specifications ....................................................................................... Case No. 1 0W-40 Full Synthetic Engine Oil

5-10

CHAPTER 5 - LUBRICATION, FILTERS, AND FLUIDS QUICK REFERENCE LUBRICATION AND MAINTENANCE CHART

5-13 5-13 5-14 5-18 10 Hours

5-19 5-19 5-16 5-21 5-20

Initial 10

5-20

Initial 20

5-23

50 Hours Initial 100

5-24 5-26 5-27 5-29 5-30

250 Hours

5-32 5-13 5-30 5-34 5-35 5-41

500 Hours

5-37 5-38 5-39 5-40 5-40 5-41 5-41

1000 Hours

5-39 5-41 5-42

2 Wheel Nut Torque 10 Safety Signs And Safety Treads 10 Engine Oil Level 10 Hydraulic System Fluid Level 10 Radiator, Hydraulic Coolers, Engine, For Debris 10 Check The Engine Coolant Reservoir Level 10 Seat Belt / Seat Switch Interlock Lift Arm Pins,mounting Plate Pins, Cylinder Pins Clean Tracks And Components 10 Initial Track Tension Check 20 Initial ROPS, Operator Seat Belt and Hardware 50 Initial Engine Oil And Filter 50 Cab Intake Filters 100 Initial Final Drive Check And Change 250 Tire Pressure 250 Radiator Coolant Level 250 Drive Chain Tension 250 Wheel Nut Torque Drain water from fuel filter 250 Inspect the ROPS Change The Engine Oil And Filter Change Hydraulic Filter Replace Fuel Filters 500 Check Hydraulic Reservoir Breather And Screen 500 Check Chain Tank Oil (Each Side) Change Air Filter Elements Change Final Drive Oil 1000 Inspect Machine Hardware 1000 Check Engine Valve Clearances 1000 Drive Chain Tension Change Hydraulic Fluid Drain And Flush The Radiator

REPLACE

LUBRICATE

DRAIN

CHANGE

CLEAN

CHECK

SERVICE POINTS

INITIAL

SERVICE INTERVAL

PAGE NUMBER

FREQUENCY IN HOURS

10 10

100

250 500 500 500

500 500

1000 1000

5-11

CHAPTER 5 - LUBRICATION, FILTERS, AND FLUIDS

LUBRICATION AND MAINTENANCE ACCESS With the rear access doors open the operator or technican may access and service:

• • • •

engine oil hydraulic oil add fuel check the radiator and coolers (fill, drain, clear debris)

• check the coolant reservoir bottle • fuel shut off and in line filter NOTE: The door may be locked with a padlock.

1

FLOOR PLATE Figure 30

BD08A265

1. UPPER REAR ACCESS DOOR HAND HOLDS

Lift up on the hand holds to raise the upper rear access door.

2

2

BD07N225

Figure 33

4. CAB FLOOR PLATE

Figure 31

BD08A266

2. REAR DOOR RELEASE LEVER

Remove the hardware that secures the floor plate.

Carefully, lift the floor plate up and out of the cab to access the battery, and on machines so equipped, the windshield washer bottle and heater/coolant valve.

Pull up on the lever to open the lower access door.

The rear access door will allow the operator or technican to:

3

3

BD07M249

BD70M314X

3. REAR ACCESS DOORS OPEN

5-12

Figure 32

Figure 34

NOTE: Batteries and component locations may vary slightly between models.

CHAPTER 5 - LUBRICATION, FILTERS, AND FLUIDS EVERY 10 HOURS OR DAILY SAFETY SIGNS, DECALS AND SAFETY TREADS Walk around the machine and make sure all decals are clean, undamaged and readable. Replace any decals or signs that have become damaged or unreadable before operating the machine.

The decal part number is on the decal. Contact your Dealer Parts Department for replacements.

WHEEL NUTS If the machine is new or you have just installed the wheels, check the wheel nuts every 2 hours until the nuts remain at torque.

Figure 35

BD01C269

Machines equipped with stamped center wheels have tapered type lug nuts. Torque for these nuts will be 100 to 120 pound-feet. (135 to 163 Nm) Machines equipped with solid center wheels will have flange type lug nuts. Torque for these nuts will be (224 to 265 Nm) 165 to 195 pound-feet.

NOTE: When installing tires, make sure that the tread is in the same direction.

1

7

5

4

3 8

6 2 Figure 36

BD07K046

TORQUE PATTERN

5-13

CHAPTER 5 - LUBRICATION, FILTERS, AND FLUIDS EVERY 10 HOURS OR DAILY ENGINE OIL Case Akcela No. 1, 0W-40 full synthetic engine oil is recommended for use in your Engine. See the chart below for recommended viscosity at ambient temperature ranges.

The normal engine oil change interval is every 500 hours of operation, using Case Akcela No. 1, 0W-40 full synthetic, as a minimum oil grade. Operating conditions, quality of the engine oil and sulphur content of the fuel can change this interval. It is recommended that you use a lubricant analysis program to help protect your investment.

Contact your Dealer for this information.

NOTE: Do not put Performance Additives or other oil additive products in the engine crankcase.

Oil Viscosity / Temperature Ranges

Figure 37

BS99N019

ENGINE OIL LEVEL During the first 20 hours of operation check the oil level at approximately one hour intervals. After the initial 20 hours check the engine oil level daily or every 10 hours of operation. Always check the oil with the engine stopped and when the machine is on level ground.

NOTE: For the most accurate read of the oil level, allow enough time for all the oil to drain down to the pan before checking.

Note: The best time to check the engine oil is after the machine has sat overnight or at the beginning of the work cycle.

1

BD07N248

Figure 38

1. ENGINE OIL LEVEL DIPSTICK

Make sure the engine level dipstick is pushed completely down and pull out to check the oil level.

5-14

CHAPTER 5 - LUBRICATION, FILTERS, AND FLUIDS

2

3 Figure 39

BD07K113

2. ENGINE OIL DIPSTICK FULL MARK 3. ENGINE OIL DIPSTICK ADD MARK

4

BD07N249

Figure 40

4. ENGINE OIL FILL LOCATION

If the oil level is below the FULL mark add oil.

5-15

CHAPTER 5 - LUBRICATION, FILTERS, AND FLUIDS EVERY 10 HOURS OR DAILY SEAT RESTRAINT BAR AND INTERLOCKS FUNCTION Test the seat bar and loader / steering controls for correct operation.

3

When the seat bar is in the UP position, the brake should be engaged with ground drive pumps in neutral, preventing forward or rearward movement of the machine and locking out the hydraulic system, preventing movement of the loader lift arms and bucket.

LOCK FOR LOADER AND STEERING CONTROLS 1. Sit in the operator’s seat, fasten the seat belt and lower the seat restraint bar.

2. With the engine stopped and the key switch in the OFF position, the control handles should be locked to prevent side to side movement. Turn the key switch to the ON position, press the brake button and the control handles should move.

3. Start the engine and raise the seat bar to the full UP position.

4. Move the steering control levers forward and backward. If the machine moves, STOP the engine.

Figure 42

BD07K019

3. CONTACT PAD

NOTE: Illustration above has pad removed from restraint bar.

6. With the seat restraint bar in the fully lowered position, the contact pad on the seat restraint bar should contact the plunger of the switch and move it into the switch as shown.

NOTE: The pad on the seat restraint bar should not contact the housing of the switch.

WARNING: If the skid steer moves with the seat restraint bar in the up position, contact your Dealer and have the machine repaired, immediately. Do not operate the machine in this condition. Injury or death can occur.

1

Figure 43

2

BD07K020

Figure 41

1. CONTACT PAD 2. SEAT BAR PLUNGER SWITCH

NOTE: Illustration above has pad removed from restraint bar.

5. Locate and inspect the seat restraint bar plunger switch located to the left, behind the operator seat. With the seat restraint bar in the fully raised position, the plunger on the switch should be extended and not make contact with the contact pad.

5-16

CHAPTER 5 - LUBRICATION, FILTERS, AND FLUIDS EVERY 10 HOURS OR DAILY TESTING THE OPERATOR’S SEAT PRESENCE SWITCH 1. Sit in the operator’s seat with the seat bar in the down position.

2. Start the engine.

3. The Park Lamp symbol should be illuminated.

4. Push the Park Brake Switch on the control panel below the warning lights. The Park light will extinguish and the brakes will release, the ground drive pumps will be activated, and the loader hydraulic control spools will be operational.

5. Carefully lift your weight off of the seat without moving any of the control levers. The ground drive pumps should be disengaged, the brakes will apply, and the loader controls should be locked in neutral.

6. With your weight off the operator’s seat carefully try the loader hydraulic and steering control levers. They should be inoperative.

WARNING: If the skid steer moves with the seat restraint bar in the up position, contact your Dealer and have the machine repaired immediately. Injury or death can occur.

Figure 44

5-17

CHAPTER 5 - LUBRICATION, FILTERS, AND FLUIDS EVERY 10 HOURS OR DAILY HYDRAULIC RESERVOIR OIL LEVEL CHECK Specification . . . . .API CI-4, SAE 10W-30 Engine Oil WARNING: Fire Hazard: Do not smoke while filling the hydraulic reservoir. Do not fill near open flames.

M476

2

IMPORTANT: When servicing the reservoir it is vital to prevent contamination. Clean the components and all areas around the components to help reduce the risk of contamination.

Check the hydraulic reservoir oil level daily, before beginning operation and or ever y 10 hours of operation. Check the level with the lift arm down on the ground.

The hydraulic oil filler and sight gauge are located behind the rear access door and to the left of the radiator.

1. Park the machine on a firm, level surface with safe access all around.

BD07N247

Figure 46

2. HYDRAULIC OIL FILLER CAP

If oil needs to be added: 1. Clean the filler cap and the area around the cap to reduce the risk of contamination.

2. Slowly turn the filler cap counterclockwise but Do Not remove the cap until pressure is relieved.

3. Remove the filler cap and add oil as required.

2. Lower the loader arms to the down position.

3. Open the rear access doors.

1

BD07K010

BD07K009

Figure 45

1. HYDRAULIC OIL LEVEL SIGHT GAUGE

The hydraulic oil should be to the midpoint of the sight gauge, as shown above.

5-18

Figure 47

4. Apply a small amount of clean oil to the filler cap seal and install the filler cap.

CHAPTER 5 - LUBRICATION, FILTERS, AND FLUIDS EVERY 10 HOURS OR DAILY

ENGINE COOLANT RESERVOIR CHECK

CLEAN RADIATOR - COOLERS - ENGINE AREA

Check the level of the coolant when the engine is stopped and the coolant is COLD.

Every 10 hours or more often, when working in extreme conditions, check the radiator and cooler for debris and build up that might impede the cooling of engine and components. Clean as necessary.

DO NOT remove the radiator cap during this check.

Check the engine area also, for debris and build up that might become combustible. Clean as necessary.

The radiator and cooler may be tilted out for this purpose. Follow the steps below to tilt the radiator and cooler out.

1

1

BD07K013

1

Figure 49

1. ENGINE COOLANT RESERVOIR

The coolant level must be to the FULL mark stamped in the bottle.

If the coolant level falls below the add mark, add the proper coolant solution of 50% ethylene glycol and 50% water.

BD07N246

Figure 48

1. RADIATOR TILTING BRACKETS

Use a 16 mm socket or wrench and remove the two bolts that connect the brackets, shown above, to the top of the radiator.

Pull the top of the radiator and cooler out.

After cleaning the radiator and cooler from dirt and debris replace the two bolts.

Torque for the bolts is (50 Nm) 37 pound feet.

NOTE: Be very careful when starting the bolts to ensure that they are threading correctly.

5-19

CHAPTER 5 - LUBRICATION, FILTERS, AND FLUIDS EVERY 10 HOURS OR DAILY CLEAN TRACKS AND COMPONENTS Periodically, and when the machine has been working in mud, the tracks, roller wheels, idler wheels, final drive sprocket area, and guide teeth should be cleaned.

4 1

3 2

2

2

2

Figure 50

BD05C053

1. FRONT IDLER WHEEL (1 EACH SIDE) 2. TRACK ROLLER WHEELS (4 EACH SIDE)

3. REAR IDLER WHEEL (1 EACH SIDE) 4. FINAL DRIVE SPROCKET (1 EACH SIDE) Figure 51

INITIAL TRACK TENSION CHECK Check the track tension after the first 10 hours on a new machine or if new tracks have been installed.

For this procedure, the tracks, rollers, idler wheels, and final drive sprockets must be clean of dirt and debris.

1. Park the machine on a firm level surface.

To Increase or Decrease Track Tension: Specification . . . . . . . . . . . . . . Molydisulfide Grease WARNING: Exercise caution when adjusting track tension. Grease is under pressure.

Wear full face protection before adjusting track tension. Failure to follow these instructions could cause serious injury.

Figure 53

2. The machine should be raised, blocked, and supported properly until the tracks are about 50.8 mm (2 inches) off the surface.

3

1

2 Figure 54 3. TRACK ADJUSTMENT FITTING BD05B033

Figure 52

1. CENTER ROLLER WHEEL 2. TOP INSIDE OF LOWER TRACK

3. Measure from the bottom of the center roller wheel to the lower track top surface.

Allowable track sag. . . . . . . . . . . . . . . 1/2 to 3/4 inch

5-20

1. Remove the track adjustment access cover to expose the track adjustment fitting.

2. If track tension must be increased, slowly, add grease to the fitting.

3. If track tension must be decreased, slowly, loosen the fitting.

CHAPTER 5 - LUBRICATION, FILTERS, AND FLUIDS EVERY 10 HOURS OR DAILY LIFT ARM PIVOTS, MOUNTING PIVOTS, CYLINDER PINS AND ATTACHMENT COUPLER LATCH PIN To access all of the loader lift arm lubrication points, the operator’s compartment must be in the operating position with the loader lift arms in the lowered position.

Specification . . . . . . . . . . . . . . . . . . . . . moly grease

1

4

4

2 Figure 57 4. LIFT CYLINDER ROD END AND PIN (1 EACH SIDE)

BD08A270

Figure 55

BD08A268

5

1. RIGHT SIDE BUCKET CYLINDER, ROD END (1 EACH SIDE) 2. RIGHT SIDE LIFT ARM TO ATTACHMENT COUPLER (1 EACH SIDE)

3

Figure 58

BD08A271

5. LIFT ARM TO H BAR (1 EACH SIDE)

6 BD08A269

Figure 56

3. BUCKET CYLINDER HEAD END (1 EACH SIDE)

7

BD07K045

Figure 59

6. H BAR TO CHASSIS (1 EACH SIDE) 7. LIFT ARM TO CONTROL LINK (1 EACH SIDE)

5-21

CHAPTER 5 - LUBRICATION, FILTERS, AND FLUIDS Attachment Coupler Latch Pin and Handle

8

Figure 60 8. ATTACHMENT COUPLER LATCH PIN (1 EACH SIDE)

BD08A273

5-22

CHAPTER 5 - LUBRICATION, FILTERS, AND FLUIDS INITIAL 20 HOURS INSPECT THE ROPS, OPERATOR’S SEAT AND SEAT BELT AND RESTRAINT BAR HARDWARE The ROPS (roll over protective structure), seat belt and restraint bar are intricate components in the operator ‘s protection system. Inspect these components in accordance with the use of the machine. Machines working in extreme environments or with authorized attachments that may cause more than nor mal vibration should be ser viced and checked more frequently.

After the first 20 hours of operation on a new machine or if the ROPS has been replaced, do the following: 1. Check the operator’s seat and the mounting parts for the seat belt. Tighten the bolts to the correct torque.

Torque is (52 to 61 Nm) 38 to 45 pound feet.

3

3

Figure 63

BD07K047

3. REAR ROPS BOLTS

2. Check the ROPS bolts at the back of the machine that are used to tilt the cab.

Torque for the rear ROPS bolts are: (180 to 320 Nm) 130 to 235 pound feet

4 1

Figure 64

BD07N235

Figure 61

BD07K021

4. FRONT ROPS PIN

3. Inspect the pin that runs the width of the cab and attaches the front of the cab to the chassis.

Inspect the pin for wear and damage. Maker sure to keep the ends clear of dirt and debris.

1. RIGHT SIDE SEAT BELT BOLT

WARNING: You are protected by the ROPS (Roll-Over Protective Structure) system on this machine. The seat belt is an important part of that ROPS system. Before you operate this machine, always fasten the seat belt. If the machine rolls over and you DO NOT have the seat belt fastened, you can be crushed by the ROPS or the machine.

2

SA080

BD07K022

Figure 65

Figure 62

2. LEFT SIDE SEAT BELT BOLT

5-23

CHAPTER 5 - LUBRICATION, FILTERS, AND FLUIDS FIRST 50 HOURS ONLY INITIAL ENGINE OIL AND FILTER CHANGE Change the engine oil and filter after the first 50 hours on a new machine or engine rebuild. Locations may vary slightly between the two engines.

Oil Specification . . . . . . . . . . . API CI-4, SAE 0W-40 . . . . . . . . . . . . . . . . . . . . . . . full synthetic engine oil

3

NOTE: For more complete removal of foreign material, change the engine oil while the engine is still warm, but, not hot, from operation.

1. Place the machine on firm, level ground, in park, with the loader arms or attachment down on the surface.

Figure 68

BD07N674

3. OIL FILTER

4. Use a clean cloth and wipe the sealing surface and the area around the oil filter to remove all dirt.

1

5. Apply a thin layer of clean grease or oil to the gasket of the new filter.

6. Put new oil into the engine oil filter.

BD04N093

Figure 66

1. ENGINE OIL DRAIN PLUG ACCESS COVER

2. Use a 19 mm wrench or socket and remove the engine oil drain access cover.

7. Turn the new oil filter clockwise onto the base until the gasket makes contact with the base.

Continue to tighten the filter with your hand until tight.

IMPORTANT: DO NOT use a filter strap wrench to install the oil filter. An oil filter strap wrench can cause a leak if the filter is dented or overtightened.

8. Install the drain cap. Tighten to a torque of (68 to 82 Nm) 50 to 60 pound feet.

2 4

BD07M316

BD07N249

Figure 67

2. REMOTE DRAIN CAP

3. Remove the cap from the remote drain hose and drain the oil into a suitable container.

Figure 69

4. ENGINE OIL FILL LOCATION

9. Remove the engine oil dipstick to provide crankcase ventilation.

IMPORTANT: Do not flood the valve cover with oil.

5-24

CHAPTER 5 - LUBRICATION, FILTERS, AND FLUIDS 10. Slowly add the correct type and quantity of oil.

Use an oil fill spout that is smaller than the oil fill hole, allowing air to pass along the sides of the oil filler neck. Engine Oil SAE 15W-40.

NOTE: Keep the oil fill spout in the upper half of the oil filler neck.

11. Start the engine and run at low idle speed.

Check the engine oil filter and drain plug for leaks. After two minutes, stop the engine, wait for 2 or 3 minutes, and check the engine oil level again.

12. Install the engine oil drain access cover.

13. Close and secure all covers and panels.

14. Dispose of the oil in accordance with the local regulations. DO NOT drain onto the ground or into a drain. Be responsible for the environment.

5-25

CHAPTER 5 - LUBRICATION, FILTERS, AND FLUIDS EVERY 50 HOURS CAB INTAKE FILTERS

2

If the machine is equipped with cab heater, the cab intake filters should be inspected at this interval.

1

BD07K071

Figure 71

2. CAB FILTER.

Remove and replace the filter.

BD07K070

Figure 70

1. CAB FILTER ACCESS COVER

The access panel to the cab intake filter is located at t h e r e a r, t o p o f t h e c a b. B a ck o f f t h e t h r e e thumbscrews until the cover becomes loose, then slide the cover back until the three tabs at the front of the cover are free from the cab top.

Replace the cab filters if:

• They are damaged or torn.

• They are clogged with debris and dirt.

The ser vice inter val for the cab filter is also determined by the amount of use and the operating conditions. It is recommended to check more often if working in extreme environmental conditions.

5-26

Clean the cab filter compartment of dirt and debris.

The rubber gasket on the filter must seal properly with the compartment filter flange.

Replace the new components in reverse order.

IMPORTANT: Make sure to get a good seal between the filter and the heating, ventilation, air conditioning system. (HVAC) NOTE: On some models this filter will drop out of the bottom.

CHAPTER 5 - LUBRICATION, FILTERS, AND FLUIDS INITIAL 100 HOURS INITIAL CHECK AND CHANGE FINAL DRIVE OIL After the first 100 hours of operation, check and change the final drive fluid. Two final drive models are shown. Use the procedure that applies.

Specification Bonfiglioli Final Drive . Case 135H EP 85W-140 Capacity ea. side . . . . . . . . . . . . . . 1.3 litres (1.4 qts) Specification Rexroth Final Drive. . . Case 135H EP 80W-90 Capacity ea. side . . . . . . . . . . . . . . . 0.6 litre (0.06 qt)

1

NOTE: If your machine is equipped with the Rexroth final drive use 85W-140 gear oil if ambient temperatures exceed 35° C (95° F), do not use if ambient temperatures are below 4° C (40° F).

IMPORTANT: If operating in muddy conditions for 20 hours or more, the oil change interval should be shortened by half.

Checking the final drive oil

Figure 73

BD05H005

REXROTH FINAL DRIVE 1. CHECK/FILL PLUG POSITION

1. Park the machine on firm, level ground with the final drive to be checked and drained in the positions shown. Thoroughly clean the area around the plugs.

1

2

Figure 72 BONFIGLIOLI FINAL DRIVE 1. CHECK/FILL PLUG POSITION 2. DRAIN PLUG IN THE DRAIN POSITION

2. Use a hex wrench and open the check/fill plug.

Oil should just be at the orifice.

3. Install the plug and repeat the procedure for the other side.

NOTE: Both models allow for an oil check with either plug. Plugs must be at 9 or 3 0-clock for this check.

5-27

CHAPTER 5 - LUBRICATION, FILTERS, AND FLUIDS Draining the final drive oil 1. Park the machine on firm, level ground with the final drive to be drained in the correct position.

Thoroughly clean the area around the plugs.

2

BD08F021

Figure 74

2. DRAIN PLUG IN DRAIN POSITION

2. Prepare a suitable container and slowly open the drain plug with a hex wrench.

3. After the oil has drained, replace the plug.

4. If necessary, move the machine to the fill position and add new oil.

5. Install the plugs, and repeat the procedure for the other side.

5-28

CHAPTER 5 - LUBRICATION, FILTERS, AND FLUIDS EVERY 250 HOURS TIRE PRESSURE WARNING: Explosive separation of the tire and / or rim parts can cause injury or death. When tire service is necessary, have a qualified tire mechanic service the tire.

Figure 75

Always have a qualified tire professional service the tires and rims on this machine. It is recommended that you have the tire professional inflate the tires. To prevent accidents, always use a restraining device (tire inflation cage), correct equipment, and correct procedure. Explosive separation of the tire can cause serious injury or death.

Stand behind the tread of the tire and make sure all persons are away from the side of the tire before you add air.

IMPORTANT: Tire pressure gauges should be checked at regular intervals for accuracy.

Inflate the tire to the recommended air pressure. DO NOT inflate the tire more than the recommended maximum pressure given on the tire. If you have any questions about the correct tire pressure for your machine and application, consult your Dealer.

Make sure, when installing tires, that the tread is in the same direction.

Figure 76

BD05A059

Tire

Size

Pressure

XD2002

10 x 16.5

45 psi

XD2002

12 x 16.5

40 psi

Beefy Baby II

10 x 16.5

45 psi

Beefy Baby II Hulk

12 x 16.5

45 psi

10 x 16.5

40 psi

Hulk

12 x 16.5

40 psi

Bulky Hulk

33/15.5 x 16.5

35 psi

King Kong

10 x 16.5

45 psi

King Kong

12 x 16.5

40 psi

Hippo

31/15.5 x 16.5

30 psi

Hippo

33/15.5x16.5

35 psi Figure 77

5-29

CHAPTER 5 - LUBRICATION, FILTERS, AND FLUIDS EVERY 250 HOURS

DRAIN WATER FROM THE FUEL FILTER

RADIATOR COOLANT LEVEL

Check for water in the fuel filter after every 250 hours of operation.

WARNING: Hot coolant can spray out if radiator cap is removed. To remove radiator cap: Let system cool, turn to first notch, then wait until all pressure is released.

Scalding can result from fast removal of radiator cap.

Check and service engine cooling system according to maintenance instructions.

SA023

Figure 78

Every 250 hours check the radiator coolant level when the engine is stopped and the coolant is cold.

1 BD07N675

Figure 81

1. FUEL FILTER DRAIN VALVE F5C ENGINE

Turn the drain valve on the fuel filter clockwise 2 or 3 turns and drain the fuel. If water is found in the filter, the fuel tank should be checked as well.

1 BD07K049

Figure 79

1. RADIATOR CAP

Open the rear access doors.

BD07K050

Figure 80

Slowly remove the radiator cap.

The coolant level must be up to the radiator top, just under the overflow tube.

Only add the correct mixture of 50% ethylene glycol and 50% water to the radiator.

5-30

CHAPTER 5 - LUBRICATION, FILTERS, AND FLUIDS EVERY 250 HOURS WINDSHIELD WASHER FLUID LEVEL Every 250 hours check the windshield washer fluid level.

1

Figure 82

BD07N244

1. WINDSHIELD WASHER FLUID FILL LOCATION (MOUNTED ON THE HEEL PLATE)

The windshield washer fluid reservoir is located under the floor plate. The fill location is mounted on the heel plate within easy reach.

2

BD07M249

Figure 83

2. WINDSHIELD WASHER RESERVOIR

5-31

CHAPTER 5 - LUBRICATION, FILTERS, AND FLUIDS FIRST 250 HOURS INITIAL DRIVE CHAIN TENSION Check the tension of the four drive chains after the first 250 hours of operation on a new machine or if new chains have been installed.

1

1

1

1

1

1

1

BD01C265X

1

Figure 87

1. RETAINING NUTS

Figure 84

BK98E107

With the machine blocked up rotate each tire and check for allowable movement. 0 to 1/4 inch is the acceptable range.

DRIVE CHAIN ADJUSTMENT To adjust the final drive chains jack up and block the complete skid steer securely off the ground.

Each axle drive chain is adjustable by loosening the retaining nuts and sliding the axle-hub assembly to remove the excessive slack.

To tighten the chains slide the front axle-hubs forward and the rear axle-hubs rearward.

Torque the axle retaining hardware to (244 Nm) 180 pound feet.

ATTACHMENT COUPLER LATCH HANDLE Every 250 hours grease the latch handles. (1 each side)

Figure 85

BD05E500

Block the machine securely.

WARNING: Use adequate blocking to insure that the skid steer is safely supported with all four wheels off the ground.

Figure 86

5-32

BD08A273

Figure 88

CHAPTER 5 - LUBRICATION, FILTERS, AND FLUIDS FIRST 250 HOURS WARNING: Use caution when adjusting track tension. Grease is under extreme pressure. Wear approved, full coverage face protection. Failure to follow these instructions may result in serious injury.

INITIAL TRACK TENSION CHECK Check the track tension after the first 250 hours on a new machine or if new tracks have been installed.

For this procedure, the tracks, rollers, idler wheels and final drive sprockets must be clean of dirt and debris.

To measure the track tension:

Figure 91

2. If the track tension needs to be increased, add grease to the fitting.

1. Park the machine on a firm, level surface.

2. The machine should be raised, blocked, and supported properly, until the tracks are about 50.8 mm (2 inches) off the surface.

1

2 3595

Figure 89 1. CENTER ROLLER WHEEL 2. TOP INSIDE TRACK SURFACE

Figure 92

3. If the track tension needs to be decreased, slowly loosen the fitting and allow grease to escape.

Perform the procedure on the other side.

3. Measure from the lower track top surface to the bottom of the center roller wheel.

Allowable track sag is 12.7 to 19.5 mm (1 half to 3 quarters inch) To Increase or Decrease Track Tension: Specification . . . . . . . . . . . . . . . . . . . . . moly grease

3

Figure 90 3. LEFT SIDE ACCESS

1. Remove the access cover.

5-33

CHAPTER 5 - LUBRICATION, FILTERS, AND FLUIDS EVERY 500 HOURS CHECK ROPS CAB TO MAINFRAME HARDWARE Inspect the ROPS cab to lower mainframe hardware for proper torque.

BD07N232

Figure 93

1. REAR ROPS BOLTS

rear bolt torque (2) . . . . . . .260 pound feet (353 Nm)

BD07N235

Figure 94

2. FRONT ROPS PIN

The front of the ROPS cab is secured by a pin that runs the width of the cab. Inspect the pin for wear and make sure the ends are clear of debris and dirt.

5-34

CHAPTER 5 - LUBRICATION, FILTERS, AND FLUIDS EVERY 500 HOURS CHANGE THE ENGINE OIL AND FILTER IMPORTANT: Adding engine oil by flooding the fill spout may allow oil to enter the engine cylinders above the pistons. The engine block will not be able to drain into the crankcase and oil may enter the engine breather system if instructions are not followed.

Engine crankcase w/filter. . . . . . . . . . . . . . . . . . . . . .

Oil Specification. . . . . . . . . . . . API CI-4, SAE 0W-40 . . . . . . . . . . . . . . . . . . . . . . . . full synthetic engine oil

1

NOTE: For more complete removal of foreign material, change the engine oil while the engine is still warm, but not hot from operation.

Change the engine oil more frequently when the engine operating conditions are severe (frequent stopping and star ting and high or low engine temperatures).

BD04N093

Figure 97

1. ENGINE OIL DRAIN PLUG ACCESS COVER

5. Remove the engine oil drain plug access cover.

1. Remove any attachments from the skid steer.

2. Place the machine on firm, level, ground, in park.

2

BD07K065

Figure 98

2. REMOTE ENGINE OIL DRAIN PLUG 435_SIDE001

Figure 95

3. Raise the loader arms and place the lift arm lock pins into position for maintenance.

BD07M314X

4. Open the rear access doors.

Figure 96

6. Remove the remote engine oil drain plug and drain the oil into a suitable container.

BD07N674

Figure 99

3. ENGINE OIL FILTER F5C

5-35

CHAPTER 5 - LUBRICATION, FILTERS, AND FLUIDS Every 500 Hours - Engine Oil Change continued 7. Turn the engine oil filter counterclockwise to remove. Dispose of the filter properly.

8. Use a clean cloth and wipe the sealing surface of the oil filter base to remove all dirt.

9. Apply a thin layer of clean grease or oil to the gasket of the new filter.

10. Put new oil into the engine oil filter.

11. Turn the new oil filter clockwise onto the base until the gasket makes contact with the base. Continue to tighten the filter with your hand until tight.

IMPORTANT: DO NOT use a filter strap wrench to install the oil filter. An oil filter strap wrench can cause a leak if the filter is dented or overstressed.

12. Install the drain plug. Tighten to a torque of (68 to 82 Nm) 50 to 60 pound feet.

BD07N249

Figure 100

4. ENGINE OIL FILL NECK F5C

13. Remove the engine oil dipstick to provide crankcase ventilation.

IMPORTANT: Do not flood the valve cover with oil.

14. Slowly add the correct type and quantity of oil.

Use an oil fill spout that is smaller than the oil fill hole, as shown, allowing air to pass along the sides of the oil filler neck. 0W-40 synthetic Engine Oil 15. Start the engine and run at low idle speed.

Check the engine oil filter and drain plug for leaks. After two minutes, stop the engine, wait for 2 or 3 minutes, and check the engine oil level again.

16. Install the engine oil drain plug access cover.

17. Close and secure all covers and panels.

Dispose of the oil in accordance with the local regulations. DO NOT drain onto the ground or into a drain. Be responsible for the environment.

5-36

CHAPTER 5 - LUBRICATION, FILTERS, AND FLUIDS Every 500 Hours

In Line Filter

REPLACE THE FUEL FILTERS

The in line filter is located directly to the rear of the primary filter, near the inside of the chassis.

Replace the fuel filters every 500 hours of operation, or if large amounts of black smoke are emitted from the exhaust. The in line and primary filter.

1. Clean the area around the in line filter and be careful not to contaminate the inlet and outlet portions of the hose while working.

Check all the fuel lines and pipes for wear or damage. Replace as necessary.

Primary Filter

3

2 1

3

BD07N675

Figure 1

1. PRIMARY FUEL FILTER BD07K055

Figure 2

1. Clean the area around the primary filter before proceeding.

2. IN LINE FILTER 3. IN LINE FUEL FILTER QUICK RELEASE BUTTON

2. Use a strap wrench and remove the filter.

2. Push the in line quick release buttons to remove the in line filter.

3. Remove the rubber seal from the stud on the filter head.

4. Use a cloth and clean the gasket surfaces of the filter body.

3. Replace with the new filter. Be sure to place the filter in line correctly by following the arrow on the filter.

5. Apply clean engine oil to the new rubber seal.

6. Install the rubber seal on the filter head stud.

7. Apply clean oil to the gasket of the new filter. Do not fill the new filter with fuel before installation.

8. Turn the filter onto the filter body until the filter gasket makes contact with the filter body.

Continue to tighten the filter with your hand for 1/2 to 3/4 turn.

IMPORTANT: Do not use a strap wrench to tighten the filter.

5-37

CHAPTER 5 - LUBRICATION, FILTERS, AND FLUIDS 6. Apply a thin layer of clean grease or oil on the O-ring of the new filter.

EVERY 500 HOURS HYDRAULIC OIL FILTER REPLACEMENT The Hydraulic Oil Filter should be replaced every 500 hours or if the warning lamp illuminates.

7. Install the filter. Hand tighten the filter 1/2 turn after the filter O-ring touches the filter head.

IMPORTANT: Replace the hydraulic oil filter after 20 hours of use if a major hydraulic component has been replaced.

IMPORTANT: Do not use a strap wrench to tighten filters. Hand tighten only.

WARNING: BURN HAZARD: Do not service the hydraulic system until the temperature of the oil is below 49° C (120° F).

8. Bring the hydraulic oil level to correct level.

HYDRAULIC RESERVOIR FILL CAP

1

Figure 3

M477

1. Place the machine on firm, level ground.

2. Open the rear access door and the upper access door. Secure or remove the upper access door.

2

1 BD07K010

Figure 6

1. RESERVOIR FILL CAP 2. RESERVOIR FILL CAP GASKET

The reservoir fill cap breather may be cleaned, as necessary. Use low pressure air to clear dust and dirt from the breather.

Figure 4

BD07N678

1. HYDRAULIC OIL FILTER F5C ENGINE

3. Clean the area around the filler cap and hydraulic filter with cleaning solvent.

2

BD07N247

Figure 5

2. HYDRAULIC OIL FILL CAP

4. Turn the filler cap 1/2 turn to relieve the pressure in the reservoir. Do not remove the filler cap.

5. To remove the filter, turn counterclockwise.

Dispose of the filter properly.

5-38

If the Hydraulic Reservoir Fill Screen becomes clogged it should be replaced. Remove the six screws and lift out the screen assembly.

The screen assembly and gaskets will be provided in one kit.

CHAPTER 5 - LUBRICATION, FILTERS, AND FLUIDS CHECK FINAL DRIVE CHAIN

EVERY 500 HOURS Check The Chain Tank Oil Specification . . . . . . . . . . . . . . . . 10W-30 Engine Oil

To adjust the final drive chains jack up and block the complete skid steer securely off the ground.

The chain tank oil should be checked every 500 hours of operation.

1. Park the machine on a firm level surface.

1 Figure 8

BD01C274

Block the machine securely.

BD04N079

Figure 7

1. RIGHT SIDE CHAIN TANK DRAIN PLUG (ONE EACH SIDE)

2. Clean the area around the drain plugs and inspection covers.

3. Remove the drain plug of each compartment.

The oil should just be to the bottom of the inspection orifice.

Add oil if necessary.

1

1

1

1

1

1 1

1

BD01C265X

Figure 9

1. RETAINING NUTS (LEFT FRONT SHOWN)

Each axle drive chain is adjustable by loosening the retaining nuts and sliding the axle-hub assembly to remove the excessive slack.

To tighten the chains slide the front axle-hubs forward and the rear axle-hubs rearward.

Torque the axle retaining hardware to (190 Nm) 140 pound feet.

5-39

CHAPTER 5 - LUBRICATION, FILTERS, AND FLUIDS EVERY 500 HOURS CHANGE AIR CLEANER ELEMENTS Both air cleaner elements should be changed at the 500 hour service interval. Change both elements.

Always change the air cleaner elements if the air restriction indicator is illuminated.

BD07K062

Figure 12

Remove the secondary filter.

BD07K060

Figure 10

Pull the yellow tab out, rotate counterclockwise until the cap turns to open. See the decal on the cover.

Pull the cap off and clean the inside.

BD06K063

Figure 13

Wipe the inside of the housing clean before installing the new filters. It is extremely important to have the contact surfaces clean.

NOTE: Make sure the filters are seated properly into the filter housing.

BD07K061

Remove the primary filter.

Figure 11

IMPORTANT: The inner end of the canister must be free of dirt and debris to insure that the element will seal properly. Failure of a good seal between the filter and canister may cause major engine damage.

Reinstall the cap so that the yellow release tab is near the top when the cap is secure shut.

FINAL DRIVE OIL CHANGE Drain and replace the oil in the final drive motors every 500 hours of operation or once a year. See the procedure on page 5-27.

5-40

CHAPTER 5 - LUBRICATION, FILTERS, AND FLUIDS EVERY 1000 HOURS INSPECT THE ENTIRE MACHINE FOR LOOSE OR DAMAGE HARDWARE

3. The Hydraulic Fluid Filter will also be replaced at this time.

Check the entire machine for hardware that has become loose or damaged. Replace damaged hardware and use proper torque values.

Under extreme conditions this service interval should be decreased.

ENGINE VALVE CLEARANCE CHECK Have your Dealer Technician check the valves for proper adjustment.

3

HYDRAULIC FLUID CHANGE After every 1000 hours of operation or if a major hydraulic component has been replaced, rebuilt or damaged the hydraulic fluid should be changed.

Figure 16

BD07N247

3. HYDRAULIC FLUID FILLER CAP

4. Fill the Hydraulic Fluid Reservoir with 10W-30 Engine Oil to the Hydraulic Oil Level Indicator Mark.

1

5

BD07K064

Figure 14

1. HYDRAULIC OIL RESERVOIR DRAIN (LEFT REAR)

1. Place the machine on firm, level ground, in park, with the loader arms up and the lift arm lock pins in the maintenance position.

2. Drain the oil into a suitable container.

Figure 17 4. HYDRAULIC FLUID LEVEL FULL MARK (MIDDLE OF THE SIGHT GLASS)

BD07K009

5. Check the fluid level.

2

WARNING: Fire Hazard: Do not smoke while filling the hydraulic reservoir. Do not fill near open flames.

M476

6. Start the engine and operate briefly before inspecting for Hydraulic Fluid leaks around the drain plug and filter.

BD07N678

Figure 15

2. HYDRAULIC FLUID FILTER

5-41

CHAPTER 5 - LUBRICATION, FILTERS, AND FLUIDS EVERY 1000 HOURS DRAIN AND FLUSH THE RADIATOR Drain and flush the cooling system every 2000 hours or every year. Clean the system and replace the coolant if the coolant becomes dirty or has the color of rust.

DO NOT remove the radiator cap if the coolant is hot. This procedure is to be performed only when the engine components and coolant are cool.

After all coolant is removed: WARNING: Hot coolant can spray out if radiator cap is removed. To remove radiator cap: Let system cool, turn to first notch, then wait until all pressure is released.

Scalding can result from fast removal of radiator cap.

Check and service engine cooling system according to maintenance instructions.

1. Close the radiator drain valve.

2. Add a cleaning solution to the cooling system and fill the system with clean water. Follow the directions included with the cleaning solution.

3. After draining the solution flush with clean water.

Figure 18

2 1

BD07K059

Figure 21

3. RADIATOR FILL LINE

BD07K057

Figure 19

1. RADIATOR CAP / NEVER TOUCH OR REMOVE UNTIL COOL TO THE TOUCH

1. Remove the radiator cap.

4. Fill the cooling system, with the proper mixture of water and ethylene glycol, until the coolant level is just to the overflow tube.

5. Install the radiator cap.

6. Fill the coolant reservoir up to the ADD mark.

7. Start the engine and increase the temperature of the engine coolant. Once the coolant is at operating temperature, stop the engine and allow to cool.

8. Check the coolant level at the reservoir only. DO NOT remove the radiator cap. Add coolant to the reservoir, if necessary.

9. Check the hoses, elbows and system for leaks.

Refill the cooling system with a 50-50 mixture of a permanent type anti-freeze, water and premixed with 5% inhibitor to provide increased protection from corrosion.

Figure 20 2. RADIATOR DRAIN VALVE AND SUITABLE CONTAINER

BD07K058

2. Attach a hose to the radiator drain valve, as shown, and run to a suitable container that will hold at least 18 litres or (19. 3 qts.).

3. Open the radiator valve and drain.

5-42

CHAPTER 6 - MAINTENANCE AND ADJUSTMENTS

Chapter 6 MAINTENANCE AND ADJUSTMENTS TABLE OF CONTENTS MAINTENANCE AND ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3 ROLL-OVER PROTECTIVE STRUCTURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3 MAINTENANCE AND INSPECTION OF ROPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3 SEAT BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3 SIDE WINDOW REMOVAL AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4 FRONT DOOR REMOVAL AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5 CHECK THE BATTERY AND CLEAN THE TERMINALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8 CLEANING THE BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8 FIRE EXTINGUISHER MOUNTING (IF EQUIPPED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9 TYPE OF FIRE EXTINGUISHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9 WHEELS AND TIRES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9

6-1

CHAPTER 6 - MAINTENANCE AND ADJUSTMENTS

6-2

CHAPTER 6 - MAINTENANCE AND ADJUSTMENTS

MAINTENANCE AND ADJUSTMENTS ROLL-OVER PROTECTIVE STRUCTURE Your machine has a roll-over protective structure.

The Rollover Protective Structure ROPS or Cab Structural Frame CSF is a special safety component of your machine.

DO NOT attach any device to the ROPS or CSF for pulling purposes.

The ROPS or CSF is a certified structural support and any damage, fire, corrosion or modification will weaken the structure and reduce your protection. If this occurs, the ROPS or CSF MUST be replaced so that it will provide the same protection as a new ROPS or CSF. After an accident, fire or rollover, the following MUST be performed before returning the machine to field or job site.

• The ROPS or CSF structure MUST be replaced.

• The ROPS or CSF mounting or suspension, operator seat and suspension, seat belts and mounting components and wiring within the operator’s protective system MUST be carefully inspected for damage.

• All damaged parts MUST be replaced.

DO NOT WELD, ATTEMPT TO STRAIGHTEN OR REPAIR THE ROPS OR CAB STRUCTURAL FRAME. MAINTENANCE AND INSPECTION OF ROPS 1. Check the torque of the ROPS mounting bolts. If necessary, tighten the bolts to the correct torque.

See ROPS Torque Specifications in this manual.

2. Check the operators seat and the mounting parts for the seat belt. Tighten the bolts to the correct torque. Replace the parts that have wear or damage.

3. Check for cracks, rust, or holes in the ROPS and ROPS parts. Age, weather, and accidents can cause damage to the ROPS and ROPS parts. If you have any doubt about the ROPS system, see your dealer.

SEAT BELT The seat belt is an important part of your ROPS. You must wear the seat belt at all times when you operate the machine.

WARNING: You are protected by the ROPS (Roll-Over Protective Structure) system on this machine. The seat belt is an important part of that ROPS system. Before you operate this machine, always fasten the seat belt. If the machine rolls over and you DO NOT have the seat belt fastened, you can be crushed by the ROPS or the machine.

SA080

WARNING: Do not modify ROPS in any manner. Unauthorized modifications such as welding, drilling, cutting or adding attachments can weaken the structure and reduce your protection. Replace ROPS if subjected to roll-over or damage. Do not attempt to repair.

SB026

WARNING: If you operate this machine without a ROPS and the machine rolls over, you can be injured or killed. Remove the ROPS only for service or replacement. Do not operate this machine with the ROPS removed.

SA027

WARNING: Adding additional weight (attachments, etc). to the machine can cause injury or death. Do not exceed the gross weight printed on the ROPS label.

SA028

WARNING: Improper ROPS inspection or maintenance can cause injury or death. Do the recommended ROPS inspection shown in this manual. If you must replace the ROPS, ROPS parts, or ROPS mounting hardware, use only the replacement parts shown in the parts catalog for this machine.

SA029

WARNING: Before you start the engine, always sit in the operators seat, fasten the seat belt, confirm the parking brake is engaged and make sure the direction control levers are in NEUTRAL. Give a warning to all persons around you that you are starting the engine.

Figure 1

Before you operate this machine, always make sure that the ROPS and operator’s seat belts are correctly installed.

6-3

CHAPTER 6 - MAINTENANCE AND ADJUSTMENTS MACHINE CLEANING

1

It is recommended that the complete machine be kept clean. Machine operation in water, mud, dust, landfill, land clearing or forestry will require complete machine clean up. Cleaning includes periodically removal of inspection covers and guards to gain access for cleaning and removal of dirt or debris.

Clean all dirt and foreign material from the front engine guard. Dirt will cause rust on the engine oil pan and the loss of engine oil.

2

After cleaning is complete, install ALL covers and guards.

DO NOT operate machine with covers or guards removed.

WARNING: Replace all covers or guards after servicing or cleaning the machine.

NEVER operate the machine with covers or guards removed.

CM115

SIDE WINDOW REMOVAL AND INSTALLATION The front and rear side windows, on machines so equipped, may be removed for cleaning or storage, if necessary.

The forward side glass must be removed first.

BD08F012

Figure 3

1. TAB 2. LATCH

2. Slide the track latch fully rearward while at the same time lifting the track using the tab.

3. With the track held up, release the track latch to hold the track up.

4. Tilt the top edge of the glass inward to clear the track and lift out to remove.

5. Remove the rubber stop from the lower track located just in front of the rear glass.

6. Slide the rear glass forward to where the glass clears the track.

7. Tilt the top edge of the glass inward and lift out.

To replace the windows reverse the procedure.

BD08F011

Figure 2

1. Slide the front window back to the rear in order to align the guide with the slot in the track.

6-4

CHAPTER 6 - MAINTENANCE AND ADJUSTMENTS FRONT DOOR REMOVAL AND INSTALLATION All Series 3 Family Skid Steers

NOTE: The jumper wire is tethered to the loom. Do not cut this tether.

Removing The Cab Door:

3

1

Figure 4

BD08F001

1. UPPER MULTI-WIRE CONNECTOR

1. Disconnect the upper multi-wire connector.

2

Figure 7

BD08F002

2. Disconnect the lower multi-wire connector (3) below the door. HL machine shown.

3

2

BD08F003

Figure 8

Figure 5

3. Install the jumper connection (2). HL machine shown.

The jumper and lower multi-connector are tied to the wire loom just under the inside door threshold.

IMPORTANT: If the jumper is not installed, the boom and bucket functions are not operational.

BD08F008

2. JUMPER WIRE HL MACHINES 3. LOWER MULTI-CONNECTOR - CP MACHINES

2 3

BD08F009

Figure 6

2. JUMPER WIRE CP MACHINES 3. LOWER MULTI-CONNECTOR - HL MACHINES

6-5

CHAPTER 6 - MAINTENANCE AND ADJUSTMENTS

4

Figure 9

BD08F005

4. RETAINER CLIP (HL MACHINE SHOWN)

4. Use a small screwdriver and remove the retainer clip that secures the strut, rod end, to the door and lift the end of the strut up off of the pin.

5

BD08F006

6

Figure 10

5. ROPS TILT STOPPER 6. ROPS TILT STOPPER RETAINING PIN

5. On HL models this ROPS tilt stopper, pull the retainer pin and pull the stopper straight forward off of the pin.

BD08F007

Figure 11

6. The stopper and pin will remain tethered to the door.

6-6

BD08F004

7. Lift the door up off of the hinges.

Figure 12

CHAPTER 6 - MAINTENANCE AND ADJUSTMENTS Installing The Door: WARNING: If the jumper is NOT removed AND the multi-wire connector is connected the boom and bucket functions are ENABLED and damage may occur.

1. Place the door on the hinges.

Figure 16

BD08F005

Figure 13

2. Place the strut, rod end, back over the pin and secure it with the retainer clip.

BD08F002

Figure 17

5. Re-connect the lower multi-wire connector below the door.

6. Use plastic tie straps and secure the connectors back onto the loom.

BD08F006

Figure 14

3. On machines so equipped, place the ROPS tilt stopper back on the pin and install the retainer pin.

BD08F001

Figure 18

7. Re-connect the multi-wire connector.

8. Close the door and check that all functions and controls are operating correctly.

BD08F003

Figure 15

4. Remove the jumper.

6-7

CHAPTER 6 - MAINTENANCE AND ADJUSTMENTS CHECK THE BATTERY AND CLEAN THE TERMINALS WARNING: Before you service a battery, always wear face protection, protective gloves and protective clothing. Battery acid or battery explosion can cause serious injuries. Place a protective pad or carpet over the battery.

SA046

Figure 1

WARNING: Battery acid causes severe burns. Batteries contain sulfuric acid. Avoid contact with skin, eyes or clothing. Antidote - EXTERNAL: flush with water. INTERNAL: drink large quantities of water or milk. Seek medical attention immediately. EYES: flush with water for 15 minutes and get prompt medical attention.

BATTERIES PRODUCE EXPLOSIVE GASES. Keep sparks, flame, cigars and cigarettes away. Ventilate when charging or using in enclosed area. Always wear eye protection when working near batteries. Wash hands after handling. KEEP OUT OF REACH OF CHILDREN. M144B

Figure 2

WARNING: Sparks or flame can cause hydrogen gas in a battery to explode. To prevent an explosion, do the following: 1.When you disconnect the battery cables, always disconnect the negative (-) battery cable first.

2.When you connect the battery cables, always connect the negative (-) cable last.

3.Do not short circuit the battery posts with metal items.

4.Do not weld, grind, or smoke near a battery.

Figure 3

SB034

WARNING: When the battery electrolyte is frozen, the battery can explode if, (1) you try to charge the battery, or (2) you try to jump start and run the engine. To prevent the battery electrolyte from freezing, try to keep the battery at full charge. If you do not follow these instructions, you or others in the area can be injured.

Figure 4

SA033

WARNING: Before working on any part of the electrical system, disconnect the battery ground cable. Do not connect cable until all electrical work has been completed. This will prevent shorts or electrical shocks.

Figure 5

M198A

WARNING: DO NOT weld on this machine. (See your dealer for repairs). Danger of explosion exists which can result in injury or death.

M478

IMPORTANT: If the temperature is 0° C (32F) or below and you have added water to the battery, do the following: Connect a battery charger to the battery or run the engine for approximately two hours. This procedure is necessary to mix the water with the electrolyte.

CLEANING THE BATTERY Check the battery, as required for dirt, corrosion and damage. Dirt, mixed with electrolyte or moisture on the top of the battery, can cause a discharged condition in the battery. Use one of the following methods to clean the battery.

1. Use a battery saver product. Follow the instructions on the container. Usually these cleaners do not use water.

6-8

Figure 6

2. Use baking soda or ammonia and flush the outside of the battery with water. If you do not have a battery saver product, use other special cleaners to prevent corrosion on the battery terminals.

Spray the battery terminals with battery terminal protector. Do not use grease.

CHAPTER 6 - MAINTENANCE AND ADJUSTMENTS

FIRE EXTINGUISHER MOUNTING (IF EQUIPPED) TYPE OF FIRE EXTINGUISHER It is recommended that you have a fire extinguisher on your machine. See your dealer.

Inspection and Care: EVERY MONTH - It is recommended that you inspect the fire extinguisher once each month for damage and to insure that the gauge is working correctly.

E V E RY 6 M O N T H S - H ave t h e d r y c h e m i c a l removed and refilled by a fire equipment technician.

ONCE EACH YEAR - Have the fire equipment technician inspect the fire extinguisher.

IMPORTANT: DO NOT mount the Fire Extinguisher on any part of the ROPS or (Falling Object Protective Structure) FOPS structure. DO NOT make any modifications to the ROPS or FOPS structure.

WHEELS AND TIRES TIRE PRESSURE / WHEEL BOLT AND WHEEL NUT TORQUE The skid steer will be hard to turn and the tires will wear faster if the correct pressure is not maintained.

When a wor n or damaged tire is replaced, the replacement must be the same size and tread design as the other tires on the machine. Two different size tires on one side of the machine will cause accelerated tire wear, loss of power, and excessive strain on the drivetrain. Replace worn tires in pairs with the two new tires used on the same side of the loader. If this tilts the loader too much, replace all four tires.

WARNING: Exploding tires and/or rim parts can cause death or serious injury. Keep yourself and others out of the DANGER AREA. Stand on the tread side of the tire.

Always use the correct air pressure and follow the instructions in this manual for adding air to the tires.

Figure 7

6-9

CHAPTER 6 - MAINTENANCE AND ADJUSTMENTS

NOTES

6-10

CHAPTER 7 - ELECTRICAL

Chapter 7 ELECTRICAL TABLE OF CONTENTS ELECTRICAL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BATTERY SAFETY AND SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CLEANING THE BATTERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

REMOVAL OF THE INSTRUMENT CLUSTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

INSTALLATION OF INSTRUMENT CLUSTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ACCESSORY OUTLET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-3 7-3 7-4 7-4 7-4 7-4

7-1

CHAPTER 7 - ELECTRICAL

7-2

CHAPTER 7 - ELECTRICAL

ELECTRICAL SYSTEM BATTERY SAFETY AND SERVICE

WARNING: Sparks or flame can cause hydrogen gas in a battery to explode. To prevent an explosion, do the following: 1. When you DISCONNECT the battery cables, always disconnect the negative battery cable first.

2. When you CONNECT the battery cables, always connect the negative (-) cable last.

3. Do not short circuit the battery posts with metal items.

4. Do not weld, grind, or smoke near a battery.

WARNING: Batteries give off explosive gases. Keep all open flames, sparks and cigarettes away. Ensure adequate ventilation when charging batteries or when using in a confined place. Always protect your eyes when working near batteries.

SAFETY_ID_1C02

WARNING: Do not reverse battery terminals. Connect positive cable ends to positive (+) terminals and negative cable ends to negative terminals (-).

SAFETY_ID_1C02

SB034

WARNING: Before you service a battery, always wear face protection, protective gloves and protective clothing. Battery acid or battery explosion can cause serious injuries.

This machine is equipped with a maintenance free battery from the factory. Fluid is not serviceable.

SA046

WARNING: Battery acid causes severe burns. Batteries contain sulfuric acid. Avoid contact with skin, eyes or clothing. Antidote EXTERNAL: flush with water.

INTERNAL: drink large quantities of water or milk. Follow with milk of magnesia, beaten egg or vegetable oil. Call physician immediately.

EYES: flush with water for 15 minutes and get prompt medical attention.

SB032

WARNING: When the battery electrolyte is frozen, the battery can explode if, (1) you try to charge the battery, or (2) you try to jump start and run the engine. To prevent the battery electrolyte from freezing, try to keep the battery at full charge. If you do not follow these instructions, you or others in the area can be injured.

SA033

WARNING: Before any operation on the components of the electrical circuit, put the key switch in the off position. When disconnecting the battery cables, always disconnect the negative (-) cable first. When reconnecting the battery cables, always connect the negative (-) cable last.

SAFETY_ID_1C02

2 1

BD07M323

Figure 1

1. POSITIVE BATTERY CABLE 2. NEGATIVE BATTERY CABLE

NOTE: The electrical system in the Tier 3 ,400 Series Machines are 12 volts negative ground.

Battery placement may vary slightly between configurations.

IMPORTANT: The Positive terminal will come from the manufacturer with a RED boot.

Before you service components of the electrical system, always disconnect the NEGATIVE (-) battery cable.

Dirt, moisture, and corrosion on the battery will discharge the battery. Clean the battery with a Battery Saver and Cleaner. Follow the instructions on the can.

Before you use an electric welder, disconnect the alternator wires, instrument cluster, and turn the master disconnect switch to OFF. Do not use a steam cleaner or cleaning solvent to clean the alternator.

7-3

CHAPTER 7 - ELECTRICAL BATTERY VENTS Keep the battery vents clean, make sure the vents are not restricted.

3

CLEANING THE BATTERIES Check the batteries and batter y compar tment regularly for dirt, corrosion and damage. Dirt mixed with electrolyte or moisture on the top of the batteries can cause a discharged condition in the batteries.

Use one of the following methods to clean the batteries.

1. Use a battery saver product and follow the instructions on the container.

REMOVAL OF THE INSTRUMENT CLUSTER 1. Disconnect the battery.

2. Loosen and remove the screws that fasten the instrument cluster in the console.

3. Pull the instrument cluster out of the console far enough to disconnect the electrical connector from the rear of the instrument cluster.

4. Disconnect the electrical connector from the socket on the rear of the instrument cluster and remove the instrument cluster from the console.

INSTALLATION OF INSTRUMENT CLUSTER 1. Reverse the removal instructions to re-install the cluster.

ACCESSORY OUTLET There is one 12 volt accessory outlet in the right console.

BD07K120X

3. 12 VOLT ACCESSORY OUTLET

7-4

Figure 2

CHAPTER 7 - ELECTRICAL Fuses And Relays

3

1

2 BD07N227

Figure 5

3. FUSE DECAL UNDER CONSOLE LID.

3 BD07N226

Figure 3

1. FUSE AND RELAY ACCESS COVER 2. THUMBSCREW

Fuses and relays are located under the left console.

The cover is secured by a thumbscrew. Loosen the thumbscrew and slide the cover to the rear to access the fuses and relays.

87734526

BD07M325

Figure 6

Figure 4

After the console cover has been removed the individual fuse and relay covers will have to be removed.

7-5

CHAPTER 7 - ELECTRICAL

NOTES

7-6

CHAPTER 8 - SPECIFICATIONS

Chapter 8 SPECIFICATIONS TABLE OF CONTENTS SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3 435 / 445 / 445CT TIER 3 MACHINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3 WEIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4 MATERIAL WEIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5 WEIGHTS OF BUCKETS AND FORKS FOR CASE SKID STEER FAMILY . . . . . . . . . . . . . . . . . . . . . . . . . 8-12 TORQUE CHARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14

8-1

CHAPTER 8 - SPECIFICATIONS

8-2

CHAPTER 8 - SPECIFICATIONS

SPECIFICATIONS NOTE: All specifications are given according to SAE Standards or Recommended Practices where the specification applies.

435 / 445 / 445CT TIER 3 MACHINES ENGINE Manufacturer ....................................................................................................................................... Case / Iveco Model .........................................................................................................................................................432TM3 EPA Level ........................................................................................................................................ Tier 3 Certified Aspiration .......................................................................................................................................................Turbo Firing Order ..................................................................................................................................................1,3,4,2 Fuel ............................................................................................................................................................. Diesel Bore and Stroke ......................................................................................................... 99 x 104 mm (389 x 409 in) Displacement ....................................................................................................................3.2 L (195 cubic inches) Compression Ratio...........................................................................................................................................22:1 Horsepower Gross Bare Engine Power (SAE J1349)........................................................................................... 61 kW (82 hp) Net Engine Power (SAE J1349) ....................................................................................................... 57 kW (77 hp) Peak Torque @ rpm .......................................................................................... 310 Nm (229 ft. lbs.) @ 1400 rpm Engine Speeds High Idle - No Load ......................................................................................................................... 2675 ± 25 rpm Rated - Full load .......................................................................................................................................2500 rpm Low Idle ........................................................................................................................................... 1075 ± 75 rpm TRAVEL SPEEDS Low Range ..................................................................................................................0 to 12.5 kph (0 to 7.8 mph) High Range ...........................................................................................................0 to 19.5 kph (0 to 12.1 mph) HYDRAULIC SYSTEM FLOW RATES Auxiliary Hydraulic Circuit........................................................................................................90.1 lpm (23.8 gpm) High Flow .........................................................................................................................125.8 lpm (33.2 gpm) ELECTRICAL SYSTEM Battery....................................................................................................................... maintenance free - 1125 cca Alternator ............................................................................................................................................ 12 volt, 95 amp Starter.................................................................................................................................................. 2.7 kW, 12 volt

8-3

CHAPTER 8 - SPECIFICATIONS

Weights Operating Weights - with 75 kg (165 lb) operator, full fuel tank 435 ............................................................................................................................................ 3111 kg (6858 lbs) 445 ............................................................................................................................................ 3683 kg (8120 lbs) 445CT ..................................................................................................................................... 4627 kg (10200 lbs) Shipping Weight - no operator and no attachment 435 ............................................................................................................................................ 2812 kg (6200 lbs) 445 ............................................................................................................................................ 3384 kg (7480 lbs) 445CT ....................................................................................................................................... 4232 kg (9330 lbs) POWER TRAIN Drive Type ............................................................................................................................................. Hydrostatic Drive Pump - Mechanical Control ................................................................................................... Sauer-Danfoss Type ................................................................................................................................... Tandem Axial Piston Drive Pump - Pilot Control.......................................................................................................................... Rexroth Drive Motor ................................................................................................................................................ Rexroth Type ...............................................................................................................................................Radial Piston Wheel Machine Final Drive ..................................................................................................... Sprocket and Chain Final Drive Chain Size .....................................................................................................................ASA 100HS UNDERCARRIAGE Track Adjustment...................................................................................................................................... Hydraulic Frame .............................................................................................................................................................Rigid Length of track on ground ..........................................................................................................1638 mm (64.5 in) Track rollers per side ............................................................................................................................................. 4 Front idler diameter ......................................................................................................................350 mm (13.7 in) Rear idler diameter.......................................................................................................................290 mm (11.4 in) Sprocket Teeth .................................................................................................................................................... 17 Sprocket Width .................................................................................................................................46 mm (1.8 in) Track rollers and idlers sealed with duo cone face seals and permanently lubricated bushings.

8-4

CHAPTER 8 - SPECIFICATIONS

MATERIAL WEIGHTS MATERIAL

kg/m3

lbs/ft3

MATERIAL

kg/m3

lbs/ft3

Alum-Lump.

881

55

Oats

416

26

Pulverized

769

48

Peanuts - Shelled

280

17

Ashes

561-833

35-52

Peas

769

48

Bauxite

1202-19 22

75-120

Peat - solid

753

47

Phosphate - Granular

1442

90

Beans

769

48

Potash

1089

68

Charcoal

368

23

Potatoes

769

48

Chips

288

18

Quartz - Granular

1762

110

Coal

1282

80

Rice

769

48

Coke - Lump - Loose

849-100 9

53-63

Rye

705

44

Clay

368-513

23-32

Salt - Rock - Solid

2163

135

Sand & Gravel - Dry

1730

108

Concrete

1378-17 78

86-111

Copper Ore

1666

104

Corn - Shelled

673

42

Cottonseed

401

25

Earth - Dry Loam

929-108 9

58-68

1602-1 666

100-104

Earth - Sand Gravel

1570

98

Ensilage

577

36

Granite

1490-1 778

93-111

Gravel - Dry

1522

95

Wet

1906

119

Ice - Crushed

Wet

593

37

Iron Ore

2323

145

Limestone - Loose - Crushed

1538-1 602

96-100

Wet

2003

125

Sand - Foundry

1522

95

Shale

1410

88

Slag - Crushed

1121

70

Slate

2243

130

Snow

240-80 1

15-50

Soybeans

743

46

Sugar Beet Pulp - Wet

561

35

Sugar - Raw

961

60

Sulphur - Lumpy

1330

83

Taconite

1714

107

Wheat

769

48 Figure 2

Figure 1

8-5

CHAPTER 8 - SPECIFICATIONS

BS08A070

8-6

Figure 3

CHAPTER 8 - SPECIFICATIONS

Operating Data And Dimensions 435 with 1854 mm (73 inch) Short Lip Dirt Bucket - Galaxy Beefy Baby 12 x 16.5 Tires A. Overall Operating Height - Fully Raised Bucket .....................................................................3896 mm (153.4 in) B. Height to Hinge Pin - Fully Raised .........................................................................................3049 mm (120.0 in) C. Overall Height to Top of ROPS ................................................................................................2113 mm (83.2 in) D. Overall Length w bucket on ground........................................................................................3335 mm (131.3 in) E. Overall Length without attachment.........................................................................................2655 mm (104.5 in) F. Wheelbase ...............................................................................................................................1141 mm (44.9 in) G. Dump Angle - Fully Raised Bucket .....................................................................................................43 degrees H. Dump Height - Fully Raised Bucket (45 degree dump angle) ..................................................2325 mm (91.6 in) I. Height to bottom of: Level Bucket ..........................................................................................2844 mm (112.0 in) J. Maximum rollback at ground with bucket ............................................................................................27 degrees K. Maximum rollback fully raised bucket..................................................................................................92 degrees L. Dump Height - Maximum Reach ................................................................................................699 mm (27.5 in) M. Angle of departure ..............................................................................................................................29 degrees N. Rear overhang ...........................................................................................................................972 mm (38.3 in) O. Ground clearance.........................................................................................................................236 mm (9.3 in) P. Overall width (outside of tires)..................................................................................................1842 mm (72.5 in) Q. Tread width (centerline to centerline) .......................................................................................1521 mm (59.9 in) R. Clearance circle, rear ...............................................................................................................1544 mm (60.8 in) S. Clearance circle, coupler - without bucket................................................................................1349 mm (53.1 in) T. Clearance circle, front - with bucket .........................................................................................2018 mm (79.5 in) U. Bucket width .............................................................................................................................1854 mm (73.0 in)

8-7

CHAPTER 8 - SPECIFICATIONS

BS08A070

8-8

CHAPTER 8 - SPECIFICATIONS 445 with 1854 mm (73 inch) Short Lip Dirt Bucket - Galaxy Beefy Baby 12 x 16.5 Tires A. Overall Operating Height - Fully Raised Bucket .....................................................................3570 mm (140.5 in) B. Height to Hinge Pin - Fully Raised .........................................................................................3110 mm (122.4 in) C. Overall Height to Top of ROPS ................................................................................................2113 mm (83.2 in) D. Overall Length w bucket on ground........................................................................................3340 mm (131.5 in) E. Overall Length without attachment.........................................................................................2662 mm (104.8 in) F. Wheelbase ...............................................................................................................................1141 mm (44.9 in) G. Dump Angle - Fully Raised Bucket .....................................................................................................51 degrees H. Dump Height - Fully Raised Bucket (45 degree dump angle) ..................................................2370 mm (93.3 in) I. Height to bottom of: Level Bucket ..........................................................................................2904 mm (114.3 in) J. Maximum rollback at ground with bucket ............................................................................................27 degrees K. Maximum rollback fully raised bucket..................................................................................................86 degrees L. Dump Height - Maximum Reach ..............................................................................................2296 mm (90.4 in) M. Angle of departure ..............................................................................................................................28 degrees N. Rear overhang ...........................................................................................................................972 mm (38.3 in) O. Ground clearance.........................................................................................................................236 mm (9.3 in) P. Overall width (outside of tires)..................................................................................................1805 mm (71.1 in) Q. Tread width (centerline to centerline) .......................................................................................1485 mm (58.5 in) R. Clearance circle, rear ...............................................................................................................1567 mm (61.7 in) S. Clearance circle, coupler - without bucket................................................................................1355 mm (53.3 in) T. Clearance circle, front - with bucket .........................................................................................2026 mm (79.8 in) U. Bucket width .............................................................................................................................1854 mm (73.0 in)

8-9

CHAPTER 8 - SPECIFICATIONS

BS08A076

8-10

Figure 4

CHAPTER 8 - SPECIFICATIONS 445CT with 2134 mm (84 inch) Long Lip Dirt Bucket - 450 mm (17.7 inch) track A. Overall Operating Height - Fully Raised Bucket .....................................................................4040 mm (159.1 in) B. Height to Hinge Pin - Fully Raised .........................................................................................3109 mm (122.4 in) C. Overall Height to Top of ROPS .............................................................................................. 2113 mm ( 83.2 in) D. Overall Length w bucket on ground........................................................................................3444 mm (135.6 in) E. Overall Length without attachment.........................................................................................2662 mm (104.8 in) F. Track on ground .......................................................................................................................1638 mm (64.5 in) G. Dump Angle - Fully Raised Bucket .....................................................................................................51 degrees H. Dump Height - Fully Raised Bucket (45 degree dump angle) ..................................................2291 mm (90.2 in) I. Height to bottom of: Level Bucket ..........................................................................................2903 mm (114.3 in) J. Maximum rollback at ground with bucket ............................................................................................27 degrees K. Maximum rollback fully raised bucket..................................................................................................86 degrees L. Dump Height - Maximum Reach ..............................................................................................2226 mm (87.6 in) M. Angle of departure ..............................................................................................................................47 degrees N. Rear overhang ...........................................................................................................................544 mm (21.4 in) O. Ground clearance.........................................................................................................................236 mm (9.3 in) P. Overall width (outside of tracks) ...............................................................................................2111 mm (83.1 in) Q. Tread width (centerline to centerline) .......................................................................................1661 mm (65.4 in) R. Clearance circle, rear ...............................................................................................................1402 mm (55.2 in) S. Clearance circle, coupler - without bucket................................................................................1522 mm (59.9 in) T. Clearance circle, front - with bucket .........................................................................................2339 mm (92.1 in) U. Bucket width .............................................................................................................................2134 mm (84.0 in)

8-11

CHAPTER 8 - SPECIFICATIONS WEIGHTS OF BUCKETS AND FORKS FOR CASE SKID STEER FAMILY Size Inches / Millimeter

Case Compact Power Buckets

Weight Pounds / Kilograms

60

1524

FE Foundry / Excavating (short lip)

270

66

1676

FE Foundry / Excavating (short lip)

370

122 168

72

1829

FE Foundry / Excavating (short lip)

390

177

78

1981

FE Foundry / Excavating (short lip)

495

225

60

1524

LP Low Profile Bucket (standard lip)

330

150

66

1676

LP Low Profile Bucket (standard lip)

400

181

72

1829

LP Low Profile Bucket (standard lip)

425

193

60

1524

HD Heavy Duty Dirt (standard lip)

400

181

66

1676

HD Heavy Duty Dirt (standard lip)

474

215

72

1829

HD Heavy Duty Dirt (standard lip)

501

227

78

1981

HD Heavy Duty Dirt (standard lip)

527

239

60

1524

LPE Low Profile Extended Bucket (long lip)

360

163

66

1676

LPE Low Profile Extended Bucket (long lip)

434

197

72

1829

LPE Low Profile Extended Bucket (long lip)

477

216

78

1981

LPE Low Profile Extended Bucket (long lip)

502

205

60

1524

Light Material Bucket

350

159

72

1829

Light Material Bucket

434

197

84

2134

Light Material Bucket

497

225 Figure 5

Size Inches / Millimeter

Case Compact Pallet Forks

Weight Pounds / Kilograms

42

1097

Pallet Fork Set

210

66

1676

Pallet Fork Set

242

95 100

Figure 6

8-12

CHAPTER 8 - SPECIFICATIONS Weights of Buckets and Forks Continued Size Inches / Millimeter

Case Heavy Lift Buckets

Weight Pounds / Kilograms

73

1854

Dirt Bucket (short lip)

270

73

1854

Dirt Bucket (long lip)

370

122 168

84

2134

Dirt Bucket (long lip)

390

177

73

1854

Heavy Duty Dirt Bucket (long lip)

495

225

84

2134

Heavy Duty Dirt Bucket (long lip)

330

150

73

1854

Utility Dirt Bucket w/spill guard (long lip)

400

181

84

2134

Utility Dirt Bucket w/spill guard (long lip)

425

193

73

1854

Heavy Duty Utility/Dirt Bucket w/spill guard

400

181

66

2134

Heavy Duty Utility/Dirt Bucket w/spill guard

474

215

82

2083

Light Material Bucket

501

227 Figure 7

Size Inches / Millimeter

Case Heavy Lift Pallet Forks

Weight Pounds / Kilograms

42

1067

Pallet Fork (1 3/4 inch tines & frame)

540

245

48

1219

Pallet Fork (1 1/2 inch tines & frame)

526

239

48

1219

Pallet Fork (1 3/4 inch tines & frame)

546

248 Figure 8

Figure 9

8-13

CHAPTER 8 - SPECIFICATIONS TORQUE CHARTS Use these charts when special torques are not given.

These torques apply to fasteners with both UNC and UNF threads as received from suppliers dry, or when lubricated with engine oil. Not applicable if special graphite, Molydisulfide greases, or other extreme pressure lubricants are used.

Grade 8 Bolts, Nuts, and Studs

PoundInches

Newton metres

1/4 inch

144 to 180

16 to 20

5/16 inch

288 to 348

33 to 39

3/8 inch

540 to 648

61 to 73

7/16 inch

70 to 84

95 to 114

1/2 inch

110 to 132

149 to 179

Size

Grade 5 Bolts, Nuts, and Studs

PoundInches

Newton metres

1/4 inch

108 to 132

12 to 15

9/16 inch

160 to 192

217 to 260

5/16 inch

204 to 252

23 to 28

5/8 inch

220 to 264

298 to 358

3/8 inch

420 to 504

48 to 57

3/4 inch

380 to 456

515 to 618

7/16 inch

54 to 64

73 to 87

7/8 inch

600 to 720

814 to 976

1/2 inch

80 to 96

109 to 130

1.0 inch

900 to 1080

1220 to 1465

9/16 inch

110 to 132

149 to 179

1-1/8 inch

1280 to 1440

1736 to 1953

5/8 inch

150 to 180

203 to 244

1-1/4 inch

1820 to 2000

2468 to 2712

3/4 inch

270 to 324

366 to 439

1-3/8 inch

2380 to 2720

3227 to 3688

7/8 inch

400 to 480

542 to 651

1-1/2 inch

3160 to 3560

4285 to 4827

1.0 inch

580 to 696

787 to 944

1-1/8 inch

800 to 880

1085 to 1193

1-1/4 inch

1120 to 1240

1519 to 1681

1-3/8 inch

1460 to 1680

1980 to 2278

1-1/2 inch

1940 to 2200

2631 to 2983

Size

Figure 10

8-14

NOTE: Use thick nuts with Grade 8 bolts.

Figure 11

CHAPTER 8 - SPECIFICATIONS

Grade 10.9 Bolts, Nuts, and Studs

Grade 8.8 Bolts, Nuts, and Studs

10.9

8.8

Size

PoundInches

Newton metres

M4

24 to 36

3 to 4

M5

60 to 72

7 to 8

M6

96 to 108

11 to 12

M8

228 to 276

26 to 31

M10

456 to 540

52 to 61

M12

66 to 79

90 to 107

M14

106 to 127

144 to 172

M16

160 to 200

217 to 271

M20

320 to 380

434 to 515

M24

500 to 600

675 to 815

M30

920 to 1100

1250 to 1500

M36

1600 to 1950

2175 to 2600

Size

PoundInches

Newton metres

M4

36 to 48

4 to 5

M5

84 to 96

9 to 11

M6

132 to 156

15 to 18

M8

324 to 384

37 to 43

M10

54 to 64

73 to 87

M12

93 to 112

125 to 150

M14

149 to 179

200 to 245

M16

230 to 280

310 to 380

M20

450 to 540

610 to 730

M24

780 to 940

1050 to 1275

M30

1470 to 1770

2000 to 2400

M36

2580 to 3090

3500 to 4200 Figure 13

Figure 12

Grade 12.9 Bolts, Nuts, and Studs 12.9 Figure 14

Usually the torque values specified for grade 10.9 fasteners can be used satisfactorily on grade 12.9 fasteners.

8-15

CHAPTER 8 - SPECIFICATIONS

NOTES

8-16

CHAPTER 9 - INDEX

Chapter 9

INDEX A

G

Accessory Outlet ................................................. 7-4 After Delivery Check ................................. 10-1, 10-3 Auxiliary Hydraulic Flow Switch ......................... 3-33 Auxiliary Hydraulic Interlock Override ......... 3-7, 3-14

General Information ..............................................1-1 General Safety .....................................................5-3

B Battery Cleaning .......................................................... 7-4 Safety .............................................................. 7-3 Service ............................................................ 7-3 Vents ............................................................... 7-4 Battery Cleaning .................................................. 6-8 Biodiesel Fuel Usage ........................................... 4-7 Booster Battery Connection to Machine Battery 4-25 Burn Prevention ................................................. 2-10

C Cab Window Install and Remove ........................ 6-4 Charge Pressure Warning Lamp ................ 3-6, 3-18 Creating Codes .................................................. 3-16

H Hazardous Chemical Precautions ......................2-10 Hourmeter Engine ................................................5-5 Hydraulic Fluid Temperature Warning Lamp .......3-6, 3-18 Hydraulic Mounting Plate ...................................4-15 Hydraulic Oil Change .........................................5-41 Hydraulic Oil Filter Warning Lamp ........................3-6

I Identification Numbers Engine Serial Number ......................................1-7 Product Identification Number (P.I.N.) .............1-7 Instructions, General Safety .................................5-3 Instrument Panel Electronic Instrument Cluster ...........................3-3

J D Display Options ................................................. 3-17 Door Removal and Installation ............................ 6-5

Job Timer ...........................................................3-17 Jump Starting a Machine ....................................4-25

L E Electrical Service Accessory Outlet ............................................. 7-4 Electrical System ................................................. 7-3 Engine Hourmeter ....................................................... 5-5 Specifications .................................................. 8-3 Engine Oil Pressure Lamp .......................... 3-6, 3-18 Engine Operation ................................................. 4-3 Engine Speed .................................................. 4-5 Parking the Machine and Stopping the Engine 4-5 Starting the Engine .......................................... 4-4 Engine Pre-Heating Lamp .......................... 3-6, 3-18 Engine Speed ...................................................... 4-5 Environment ........................................................ 5-5 Extinguisher Mounting, Fire ................................. 6-9

Lifting the Machine .............................................4-24 Loss of Engine Power / Boom/Attachment Up procedure - Manual Control Machines .........3-37 Loss of Engine Power / Boom/Attachment Up procedure - Pilot Control Machines ..............3-36 Lubricants and Fluids Capacities .......................5-10

M Machine Cleaning .................................................6-4 Machine Components ........................................1-10 Maintenance Precautions .....................................2-8 Maintenance/Adjustments Machine Cleaning ............................................6-4 Roll-Over Protective Structure .........................6-3 Seat Belt ..........................................................6-3 Modifying Codes ....................................... 3-16, 3-17

F

O

Fire Extinguisher Mounting .................................. 6-9 Fluids and Lubricants Capacities ....................... 5-10 Front Door Removal and Installation ................... 6-5 Fuel Gauge ................................................. 3-7, 3-20 Fuel Handling Precautions .................................. 2-9

Oil Temperature ...................................................5-14 Viscosity .........................................................5-14 Operating Instructions ...........................................4-3 Booster Battery Connection to Machine Battery 4-25 9-1

CHAPTER 9 - INDEX Transporting the Machine ............................. 4-23 Operating Precautions ......................................... 2-7 Owner Code ...................................................... 3-16

P Park Brake Lamp ............................................... 3-13 Parking the Machine and Stopping the Engine ... 4-5 Plastic and Resin Parts ....................................... 5-5

R Radiator Coolant Level ...................................... 5-30 Reservoir, Windshield Washer .......................... 5-31 Roll Over Protective Structure ............................. 6-3 ROPS Maintenance and Inspection ........................... 6-3

S Safety Decals .................................................... 2-18 Safety Instructions, General ................................ 5-3 Safety, Battery ..................................................... 7-3 Seat Belt .............................................................. 6-3 Seat Belt Precautions ........................................ 2-11 Seat Controls ..................................................... 3-38 Seat Restraint Bar and Interlock Function Test . 5-16 Selecting Temperature Display ......................... 3-17 Side Window Remove and Install ........................ 6-4 Sides of the Machine Right, Left, Front, and Rear of the Machine .... 1-6 Specific Machine Precautions ........................... 2-13 Specifications Engine Specifications ...................................... 8-3 Weights ........................................................... 8-4 Starting and Stopping Precautions ...................... 2-7 Starting the Engine .............................................. 4-4 Storage Long Term Storage Preparation .................... 4-26

T Temperature Display ......................................... 3-17 Throttle Control .................................................. 3-31 Torque Charts .................................................... 8-14 Transporting the Machine .................................. 4-23

U Utility Safety ......................................................... 2-4 Utility Safety Rules Message ............................... 2-4

W Weights ................................................................ 8-4 Window Install and Remove ................................ 6-4 Windshield Washer Fluid Reservoir .................. 5-31 9-2

✄-------------------------------------------------------------------------------------------------------------------------------------------------------

CHAPTER 10 - AFTER DELIVERY CHECK

Chapter 10 AFTER DELIVERY CHECK - DEALER COPY AFTER FIRST 100 HOURS OF OPERATION OF NEW MACHINE

Owners Name: Address: Dealers Name: Address: Machine Model Number:

Hourmeter Indication:

Machine Product Identification Number (P.I.N.):

COOLING SYSTEM

HYDRAULIC SYSTEM

Check the coolant levels.

Check the oil level.

Check for leaks.

Replace the hydraulic oil filter.

FUEL SYSTEM

GENERAL

Check for leaks.

Look for oil leaks and loose parts.

Drain water and sediment from the fuel system.

Check tire pressure and wheel torque.

Tighten all hose clamps.

ELECTRICAL SYSTEM

Check drive chain tension

Check battery.

Check track tension if equipped.

Check operation of starter, alternator, and instruments.

Check brake operation.

Check operation of all lamps.

Check the control levers for correct operation.

Check the operators seat for correct operation

LUBRICATION Lubricate all pivot points.

SAFETY Inspect the ROPS. Check the safety decals and replace if necessary.

ENGINE Check condition of drive belt.

Check engine oil level.

Check the operator restraint system.

Make sure the machine has the operators manual in the manual storage box.

Check engine speed at idle and at full throttle.

DEALER: Make sure the owner and/or operator understands all the safety and information decals, the service information, and the service procedures in this manual.

Technician Signature: Dealer Signature: Owner Signature: Dealer Copy

10-1

CHAPTER 10 - AFTER DELIVERY CHECK

10-2

✄-------------------------------------------------------------------------------------------------------------------------------------------------------

CHAPTER 10 - AFTER DELIVERY CHECK

AFTER DELIVERY CHECK - OWNERS COPY AFTER FIRST 100 HOURS OF OPERATION OF NEW MACHINE

Owners Name: Address: Dealers Name: Address: Machine Model Number:

Hourmeter Indication:

Machine Product Identification Number (P.I.N.):

COOLING SYSTEM

HYDRAULIC SYSTEM

Check the coolant levels.

Check the oil level.

Check for leaks.

Replace the hydraulic oil filter.

FUEL SYSTEM

GENERAL

Check for leaks.

Look for oil leaks and loose parts.

Drain water and sediment from the fuel tanks.

Check tire pressure and wheel torque.

Tighten all hose clamps.

ELECTRICAL SYSTEM

Check drive chain tension.

Check battery.

Check track tension if equipped.

Check operation of starter, alternator, and instruments.

Check brake operation.

Check operation of all lamps.

Check the control levers for correct operation.

Check the operators seat for correct operation.

LUBRICATION Lubricate all pivot points.

SAFETY Inspect the ROPS. Check the safety decals and replace if necessary.

ENGINE Check condition of drive belt.

Check engine oil level.

Check the operator restraint system.

Make sure the machine has the operators manual in the manual storage box.

Check engine speed at idle and at full throttle.

DEALER: Make sure the owner and/or operator understands all the safety and information decals, the service information, and the service procedures in this manual.

Technician Signature: Dealer Signature: Owner Signature: Owners Copy

10-3

CHAPTER 10 - AFTER DELIVERY CHECK

10-4

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