Case 1650L XLT PAT Crawler Dozer Operator's Manual 47858874A - PDF DOWNLOAD

OPERATOR'S MANUAL 1650L XLT PAT

Con - 47858874A Issue date July 2015 EN

Contents 1 GENERAL INFORMATION Note to the owner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Read the operator's manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 Identification Identification of the sides of the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 Machine components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7 Identification plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10 Ecology and the environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12 Biodiesel – Biodiesel fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13 Electromagnetic compatibility (EMC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15 Operator's manual storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16

2 SAFETY INFORMATION Safety – Utility lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Safety rules and signal word definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Safety rules – Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Roll over protective structure (ROPS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7 Seat belt precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9 Starting and stopping precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 Safty Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 Safty Precautions – Fuel handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17 Fire and explosion prevention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18 Safty Precautions – Welding works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20 General safety before you service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22 Safety decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23 Hand signals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-49

3 CONTROLS AND INSTRUMENTS ACCESS TO OPERATOR'S PLATFORM Access to operator’s platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

OPERATOR'S SEAT Operator seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 Seat belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

FORWARD CONTROLS Key start switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7 Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8 Front console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10 Status and warning icons. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13 Multi-function display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20 Foot pedals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30 Cab interior - Localization overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32

LEFT-HAND SIDE CONTROLS Direction control lever, hydrostatic drive control, hand throttle . . . . . . . . . . . . . . . . . . . . . . . . 3-34

RIGHT-HAND SIDE CONTROLS Cab - Control Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-37 Ripper control lever. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-39

OVERHEAD CONTROLS Climate control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-40

EXTERIOR CONTROLS Electrical system - Control – Master switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41 Telematics (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-42

4 OPERATING INSTRUCTIONS STARTING THE UNIT COMMISSIONING THE UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Run in period of a new machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operating in extreme temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-1 4-2 4-3 4-4

STOPPING THE UNIT PARKING THE MACHINE AND STOPPING THE ENGINE. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

MOVING THE UNIT Machine operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7 Direction control lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10 Steering sensitivity - adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12 Hydrostatic drive speed controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14 Decelerator pedal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15

5 TRANSPORT OPERATIONS ROAD TRANSPORT Moving a disable machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 Transporting on a trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

PREPARING FOR ROAD TRANSPORT Lifting the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7

6 WORKING OPERATIONS GENERAL INFORMATION Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 Ripper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

Track systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4 Tracks – Lower frame wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6 Engine starting aids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14 Cab tilting system - Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16

7 MAINTENANCE GENERAL INFORMATION Maintenance and adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 Releasing pressure in the hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7 Hydraulic contamination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8 General safety before you service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9 Plastic and resin parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10 Access doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11

MAINTENANCE CHART Maintenance chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14

Daily inspection General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15

When the warning lamp lights Service air filter when warning light illuminates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16

Every 10 hours Engine oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Coolant Level Check of the reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hydrostatic and hydraulic fluid level - Hydraulic reservoir oil level . . . . . . . . . . . . . . . . . . .

Lubrication points. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-17 7-18 7-19 7-20

Initial 20 hours Track shoe bolt torque. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-24

Every 50 hours Fuel filter/water separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-25 Radiator coolant level check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26

Every 250 hours Final drive oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-27 Engine oil changing and filter replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-28 Fuel tank breather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-32

Every 500 Hours Fuel filter - Replace. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-33 Crankcase ventilation filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-35 Battery electrolyte level - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-36

Every 1000 hours Hydraulic reservoir breather relief valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Drive shaft lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fuel reservoir - Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Change the final drive oil / Planetary reducer oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine air filter system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-38 7-40 7-41 7-42 7-44

EVERY 2000 HOURS Engine coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hydraulic and hydrostatic drive filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hydraulic and hydrostatic drive fluid. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hydraulic oil filter and suction screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-46 7-48 7-50 7-51

AS REQUIRED Fan and air conditioning drive belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air filter dust valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Track chain tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cab air filters (if equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cab protection (ROPS and FOPS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Access doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Seat belt / Operator’s seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Ripper assembly - Adjust of the rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-52 7-53 7-54 7-57 7-58 7-59 7-60 7-61

ELECTRICAL SYSTEM Battery safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Servicing batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Starting with auxiliary batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Welding on the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fuses and relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-63 7-64 7-65 7-66 7-68

General accessories Auxiliary electrical outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-70

MAINTENANCE AND ADJUSTMENTS Machine cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-71

PREPARATION FOR STORAGE Preparing for storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-72 Frame - Storing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-73

Periodic checks Periodic checks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-75

Removal from storage Removing from storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-76

8 SPECIFICATIONS Lubrication, Filters and Fluids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3 Tracks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5 Overall dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6 Ripper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9 Machine weights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10 Standard torque data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11 Standard torque data for hydraulic tubes and fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-15

9 ACCESSORIES Fire extinguisher (if equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1

1 - GENERAL INFORMATION

1 - GENERAL INFORMATION###_1_### Note to the owner Introduction This manual has been developed as a guide for the safe and proper use of the machine, as well as for its maintenance.

Always follow the recommendations in this manual to ensure the best performance, cost-effective operation and long service life of your machine. The manual is in sections. For a list of sections, see the table of contents. Refer to the index at the back of this manual for locating specific items about your machine.

This manual contains all of the information related to daily maintenance, periodic maintenance, correct use and procedures for safe operation and maintenance of the machine. Some maintenance services require technical skills and appropriate tools for execution. Allow only trained technicians to perform such maintenance services on the machine.

The recommendations in this manual also allow you to prevent the most common causes of accidents that might occur during work or maintenance operations of the machine. If you are in any doubt, consult your Authorized CASE CONSTRUCTION Dealer.

Read and fully understand all of the instructions and warnings in this manual before you start the engine or operate the machine. Pay special attention to the instructions related to safety, operation and maintenance to avoid unnecessary risks or injuries when you use or perform maintenance operations on the machine. Do not operate this machine or perform maintenance work if you have not had appropriate training. Have all operators read this manual carefully.

The information in this manual is provided on the basis of information that was available at the time the manual was written. Settings, procedures, part numbers, software and other items can change. These changes can affect the maintenance performed on the machine. Make sure that your Authorized CASE CONSTRUCTION Dealer has provided complete and current information before you start to operate any machine.

Do NOT remove this manual from the machine. It should be stored and kept in the appropriate compartment in the cab. Make sure this manual is complete and in good condition. Contact an Authorized CASE CONSTRUCTION Dealer if you need additional manuals or manuals in other languages. Always keep the manual in its compartment.

Your machine was designed and manufactured in accordance with the strictest quality standards. It complies with the current safety regulations. Never use the machine for applications that are not included in this manual. Modifications made without authorization could result in serious or fatal accidents. Anyone making such unauthorized modifications shall be accountable for the consequences. The engine and fuel system of the machine are designed and manufactured in accordance with government emissions regulations. Tampering by dealers, customers and operators is strictly prohibited by law. Failure to comply with this recommendation could result in government fines, rework costs, voided warranty, lawsuits, and possible confiscation of the machine until it is returned to its original design.

Technical assistance to the engine and repairs must be done by a certified technician only.

Your Authorized CASE CONSTRUCTION Dealer will provide assistance with technicians specially trained and able to use the best methods in carrying out maintenance and repair services on your machine, using genuine CASE CONSTRUCTION-approved parts.

The dealer can also provide additional information, as well as after-sales service that involves the acquisition of genuine parts, quality assurance and total reliability.

For additional information, see your Authorized CASE CONSTRUCTION Dealer.

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1 - GENERAL INFORMATION

Basic information

AALL15DOZ0002FA

1

Your crawler has a high-tech engine that creates high power and torque and reduces fuel consumption and emissions.

Its “Common Rail” electronic fuel injection system optimizes the mixture for maximum efficiency combustion. The engine is connected to the hydrostatic pumps through a transmission shaft, which makes operations more comfortable and reduces machine vibration.

The high-performance hydrostatic transmission generates high power at each track, through powerful drive motors.

Simple and durable, it transmits the necessary power to push filled blades, even on curves. Its components greatly reduce the number of passes required to move the material, which improves productivity and reduces the operating cost per cubic meter.

The braking system has dynamic braking, which automatically reduces the speed of the machine on slopes. This allows the operator to maintain safe and accurate control of the machine in any operating conditions. The operator can also control the dynamic braking in gear through activation of the deceleration pedal. This reduces the engine speed and, consequently, the oil flow from the pumps and the speed of the machine. At the same time, you get high precision work with the blade. The service brake is applied by means of a pedal. The parking brake is spring applied and hydraulically released when you lift the two safety levers. Or the parking brake is automatically applied whenever the machine is stopped for more than 30 seconds.

The machine is also very easy to use, with great operational precision. To change direction, simply tilt the lever in the direction you want to go. The track speed on that side automatically decreases. When the lever is fully engaged to the side, the machine will make a counter-turn. The operator has infinite variations in steering, for easy and accurate operation. The machine keeps the power on both tracks when you turn the steering wheel. You can move a full load in a curve without losing control of the load, braking or raising the blade.

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1 - GENERAL INFORMATION

Intended use DO NOT use your crawler for operations different from those specified or for operations that are not described in this manual, to prevent serious harm to people or damage to the machine. The manufacturer and your dealer are not responsible for damages caused by improper use. Your crawler, with standard equipment and authorized attachments, was designed for aboveground material handling operations, such as opening and maintenance of roads, cleaning areas, preparation of areas for mining, etc. If you want to use your crawler in an application that requires special implements or equipment, see your Authorized CASE CONSTRUCTION Dealer.

ATTENTION: This machine is not intended for forestry applications (clearing and stump removal). DO NOT use this machine for any application or purpose other than those described in this manual, the decals, or other product safety information provided with the machine. These materials define the machine's intended use.

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1 - GENERAL INFORMATION

Read the operator's manual Important information • Each machine is supplied with a copy of this manual.

• This manual has been developed as a guide for the safe and proper use of the machine, as well as for its maintenance. Always follow the recommendations in this manual to ensure the best performance, cost-effective operation and long service life of your machine.

• The manual is in sections. For a list of sections, see the table of contents. Refer to the index at the back of this manual for locating specific items about your machine.

• The "SAFETY INFORMATION" chapter contains important information about safety at the time of maintenance, adjustments and safe operation of the machine, and also contains information about the use of safety messages found throughout this manual.

• The "MAINTENANCE" chapter contains important information about lubrication, cleaning work, maintenance and adjustments of the machine.

• The "SPECIFICATIONS" chapter contains important information about weights, dimensions, torques, and general specifications of the machine.

• The remaining chapters provide operating instructions for the machine, its controls, instruments, and accessories, and information about transport, storage and operation of the machine.

• READ THIS MANUAL COMPLETELY and make sure that you have learned how to operate the machine and its controls correctly and safely. It is your responsibility to read and understand the operator's manual and other provided information before you start to operate the machine. This information includes the speed, brakes, steering, stability and load characteristics of the machine.

• Do not operate this machine or perform maintenance work if you have not had appropriate training. Read and fully understand all the instructions and warnings in this manual. Have all operators read this manual carefully.

• If you follow the basic safety procedures and precautions, you can avoid most accidents that relate to machine inspection and maintenance services.

• Always see the Operator's Manual when you have doubts about any operating procedure of the machine. Read and understand all the safety warnings contained in this manual and all the safety decals on the machine. Correctly follow the maintenance procedures. See your Authorized CASE CONSTRUCTION Dealer if you have any doubts.

• DO NOT remove this manual from the machine. Make sure this manual is complete and in good condition. Contact an Authorized CASE CONSTRUCTION Dealer if you need additional manuals or manuals in other languages.

Always keep the manual in its compartment.

• Your machine is compliant with current safety regulations, but the safety information in this manual does not replace safety rules, insurance requirements, and federal, state or local laws. Make sure that your machine has all the appropriate and certified equipment in accordance with these government codes or laws. Consult an Authorized CASE CONSTRUCTION Dealer about changes to your machine.

•

CASE CONSTRUCTION reserves the right to improve designs and change specifications at any time, without obligation to install them on previously sold units. The specifications, descriptions, and illustrative materials here correctly reflect the data known on the publication date, but may vary by region and are subject to change without notice. Therefore, all content in this publication is subject to production variations. These variations can affect the maintenance that you perform on the machine. Make sure that your Authorized CASE CONSTRUCTION Dealer has provided complete and current information before you start to operate any machine.

• The illustrations may include optional equipment and accessories, and may not include all standard equipment.

• Dimensions and weights in this manual are only approximate.

• Additional safety messages are used in the text of the manual to show specific safety hazards. Pay attention.

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1 - GENERAL INFORMATION

NOTICE: The safety messages in this manual are intended to illustrate the basic safety procedures of the machine.

However, it is impossible for these safety messages to cover all dangerous situations you may encounter. If you have any doubts, consult your direct supervisor prior to operating or performing any maintenance service on the machine.

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1 - GENERAL INFORMATION

Identification Identification of the sides of the machine Left-hand side, right-hand side, front, and rear NOTE: In this manual, the terms "left-hand side" and "right-hand side" indicate the sides of the machine as seen from the operator's seat.

AALL15DOZ0001FA

1.

2.

3.

4.

Left-hand side Right-hand side Front Rear

1-6

1

1 - GENERAL INFORMATION

Machine components Machine Components

BRCE12DOCNH0004

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

1

Cab Right rear access door Travel reducer Track Top track roller Lower track roller Track tensioner wheel Right-hand access door to the engine compartment and side shield panel Blade Radiator compartment door Front handholds

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1 - GENERAL INFORMATION

BRCE12DOCNH0005

1.

2.

3.

4.

5.

6.

2

Left-hand access door to the engine compartment and side shield panel Blade tilt link Front step Hand holds Left rear access door Fuel reservoir

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1 - GENERAL INFORMATION

Ripper 1. Ripper shank support 2. Spike

BRCE12DOCNH0006

3

Drawbar

RCIL10CWL034AAL

4

RCIL10CWL082AAL

5

Hitch

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1 - GENERAL INFORMATION

Identification plates Model, serial number, and year of manufacture When you order parts or obtain information or technical assistance, tell your dealer the serial number and type of the machine or implements.

Write the following information in the spaces on the tag: the type, serial number and year of manufacture of your machine, implements, and the serial numbers of the different hydraulic and mechanical components.

47677888

1

Machine identification This plate is located on the left-hand side of the machine, on the side frame of the engine hood.

COIL15DOZ0093AA

2

RCIL10CWL123AAL

3

Engine This plate is located on the motor valves cover.

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1 - GENERAL INFORMATION

Blade This plate is located on one of the sides of the blade.

RAIL13DOZ1609AA

4

RCIL10CWL153AAL

5

RCIL10CWL134AAL

6

Rollover protective structure (ROPS) This plate is located on the access compartment (lefthand rear) of the batteries and fuse compartments.

Cab This plate is located on the left-hand rear side column.

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Ecology and the environment Soil, air, and water are vital factors of life in general. Disposing of waste improperly represents a danger for the environment.

NOTE: Some recommendations must be followed: • Obtain information about the correct methods to recycle or dispose of waste from local authorities, collection centers or your dealer.

• Do not dispose of waste onto the ground, into drains, or in water beds.

• Do not fill reservoirs using cans or inappropriate pressurized fluid delivery systems, as they may cause considerable spillage.

• Use sealed containers when draining the fluids. Do not use containers for food or beverages which may induce ingestion.

• The air conditioning system is under pressure, and contains gases that should not be released into the atmosphere.

Do not disconnect or remove any component from the pressure line of the air conditioning system. If you need repairs to the air conditioning system, contact a dealer.

• Immediately repair any leaks or defects in the machine's engine cooling and hydraulic systems.

• Generally avoid skin contact with any fuels, oils, fluids, acids, solvents, etc. Most of them contain substances which may be harmful to your health.

• Avoid spills when draining fluid. Store them safely until they can be disposed of properly in compliance with local legislation.

• Protect hoses and pipes during welding works, because the sparks generated during the welding work can damage them, allowing the fluid to leak.

Mandatory recycling The battery is essentially composed of lead plates and sulfuric acid solution. Because the battery contains heavy metals such as lead, resolution 401 de 2008 of CONAMA orders that all used batteries must be returned to the battery dealer at the time of replacement. Do not dispose of the battery in the garbage. Points of sale are obliged to accept the return of your used battery, and to store it in a suitable place and return it to the manufacturer for recycling.

Improper disposal of batteries can contaminate the soil, groundwater and waterways. Consumption of contaminated water can cause serious health risks. Contact of the acid solution with the skin or eyes can cause serious injury and blindness. In case of accidental contact with the eyes or skin, immediately wash with running water and seek emergency medical care.

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CUIL13TRO0091AA

1

1 - GENERAL INFORMATION

Biodiesel – Biodiesel fuel Introduction Fatty acid methyl ester (FAME) fuel, called biodiesel fuel in this section, is a family of fuels derived from vegetable oils treated with methyl esters.

There are two main types: rapeseed methyl ester (RME) and soybean methyl ester (SME). RME is a blend of rapeseed and sunflower methyl ester, and is the preferred type in Europe. SME is the preferred type in the United States.

Diesel engines can be run with pure biodiesel fuel or a blend of standard diesel fuel and biodiesel fuel: • B5: indicates the blend of 5 % biodiesel and 95 % diesel fuels.

• B20: indicates the blend of 20 % biodiesel and 80 % diesel fuels.

• B100: indicates pure biodiesel, or 100 % biodiesel fuel.

NOTE: Check on the biodiesel decal which blend is suitable for your machine.

Biodiesel fuel is a renewable alternative fuel source. Its use and development is promoted worldwide, especially in Europe and in the United States. Biodiesel has several positive features: • Biodiesel fuel adds lubricity to the fuel, which is beneficial in many circumstances, particularly as sulfur and aromatics are removed from the fuel.

• Biodiesel has a greater cetane number and burns cleaner.

• Biodiesel produces less particulate matter and reduces smoke emissions.

• Biodiesel fuel is fully biodegradable and non-toxic.

Diesel and biodiesel fuel specifications Tier IV diesel fuel specifications are found: • Europe: EN 590 - specification of diesel fuel (10 ppm sulphur maximum) • Brazil and United States: ASTM D975-10 - standard specification for diesel fuel oils (15 ppm sulphur maximum) • Argentina: 6537-1:1997 and 6538:2010 Biodiesel blends are covered by: • The European diesel fuel specification EN 590 allows up to 7 % biodiesel since 2009. European fuel suppliers are allowed to use up to 7 % biodiesel fuel (B7) to supply the network.

• The specification for diesel in Brazil ASTM D6751-09A allows up to 7 % of biodiesel. Brazilian fuel suppliers can use up to 7 % of biodiesel fuel (B7) to supply the network.

Before crude oil can be converted into usable biodiesel, it must undergo transesterification to remove glycerides.

During the transesterification process, the oil reacts with an alcohol to separate the glycerine from the fat or vegetable oil. This process leaves behind two products: methyl ester (the chemical name for biodiesel) and glycerin (a byproduct usually sold for use in soaps or other products).

NOTE: Biodiesel fuels approved for use in CASE CONSTRUCTION equipment must be transesterified and comply with European standard EN14214, Brazilian and North American standard ASTM D6751 and Argentine standard 6515-1:2013.

NOTICE: Cold pressed biodiesel, cold pressed oil, straight vegetable oil (SVO), or more generally unrefined vegetable oils used as motor fuel are fuels that are normally made from rapeseed oil or similar high oil content crops.

These fuels are not transesterified and do not meet EN14214, ASTM D6751 or 6515-1:2013 requirements. There is no recognized quality standard available for these fuels. Therefore the use of cold pressed biodiesel, cold pressed oil, straight vegetable oil (SVO) or unrefined vegetable oils are NOT APPROVED at any blend in any CASE CONSTRUCTION product.

NOTICE: Running any engine and fuel injection equipment in a CASE CONSTRUCTION vehicle with any blend of NON-APPROVED fuel (fuel not complying with the specification described in requirement EN14214 for Europe, requirement ASTM D6751 for Brazil and the United States and 6515-1:2013 for Argentina) will void the warranty cover

by CASE CONSTRUCTION. 1-13

1 - GENERAL INFORMATION

Fuel usage conditions You must follow fuel usage conditions. Incorrect use can lead to severe damage to both the engine and the fuel injection equipment.

The main concerns when operating with biodiesel are: • Filter and injector blockage caused by poor fuel quality.

• Wear and corrosion of internal components from water content, which affects lubricity.

• Deterioration of some rubber sealing compounds in the fuel system.

• Biodiesel oxidation, which can lead to the formation of deposits that can harm the fuel injection system.

NOTICE: Problems in the engine fuel injection equipment associated with non-compliance with the following conditions for biodiesel handling and maintenance will not be covered for warranty by CASE CONSTRUCTION. Purchase biodiesel fuel from a trusted supplier who understands the product and maintains acceptable fuel quality.

Use biodiesel from BQ 9000 accredited suppliers to maintain the quality and consistency of the fuel. The BQ 9000 Quality Management Program is accredited by the National Biodiesel Board for producers and marketers of biodiesel fuel. See the website at www.biodiesel.org for more information.

Biodiesel Fuel must be pre-blended by the supplier. Mixing biodiesel fuel blends on-site can result in an incorrect mixture that may damage the engine and/or fuel system.

NOTICE: CASE CONSTRUCTION may void your warranty if an engine or fuel system problem results from poor fuel quality due to improper blending. You and your fuel supplier are responsible that the right type of fuel and blend is delivered and used.

Using an additive for Biodiesel Despite strict standards for the manufacture of biodiesel in Brazil, fuel may present problems after some time in storage, such as the formation of colonies of microorganisms, oxidation and crystallization in the cold. Although the percentage of biodiesel blended with diesel fuel is small, the problems that can occur with the fuel cause major disruptions.

To avoid disruptions and possible damage to equipment, CASE CONSTRUCTION makes the following recommendation: Use a Biodiesel biocide additive for the purpose of combating the formation of colonies of microorganisms in the machine's fuel system. The additive, as well as having biocidal properties, should also function as a lubricant and antioxidant. Consult your CASE CONSTRUCTION dealer for detailed information on the concentration and frequency of use of the additive.

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1 - GENERAL INFORMATION

Electromagnetic compatibility (EMC) Electromagnetic interferences may occur as a result of the installation of an additional piece of equipment that does not meet the required standards. This interference can result in malfunction of the unit or create situations which compromise safety. You must observe the following: • The maximum power of the emitting equipment (radio, telephones, etc.) must not exceed the limits imposed by the national legislation of the country where you use the machine.

• The electro‐magnetic field generated by the add-on system installed should not exceed 24 V/m at any time and location in the proximity of the electronic components.

• The add‐on equipment installed must not interfere with the functioning of the onboard electronics on the machine.

Failure to follow these recommendations will void the CASE CONSTRUCTION warranty.

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1 - GENERAL INFORMATION

Operator's manual storage The operator’s manual storage compartment is located on the operator’s seat back.

Read the whole of this manual and ensure that you understand all the controls. All equipment has its limits.

Therefore, ensure that you understand the speed, brakes, steering, stability and load characteristics of this machine before you start to operate it.

DO NOT remove this manual from the machine. See a dealer to obtain additional manuals. Always keep the operator’s manual in the storage compartment provided on the machine. The operator's manual must be available for use by all operators.

When you see this symbol read your operator's manual.

RAIL12DOZ0547AA

When you see this symbol, refer to your repair manual.

1-16

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2 - SAFETY INFORMATION

2 - SAFETY INFORMATION###_2_### Safety – Utility lines NOTICE: Safety precautions must be taken when working near buried or overhead utility lines, such as electrical power cables, communication cables (phone, Internet, TV), gas pipes, water pipes, sewer pipes, or others.

NOTICE: Before you begin any machine operation, it is your responsibility to be aware of all possible buried or overhead utility lines in the area of your project and to avoid them. Ask local authorities and utility companies for the demarcation and location of their underground lines.

NOTICE: Check with local authorities for laws, regulations, and/or strict penalties that require you to locate and avoid existing utility lines. Keep the minimum distance from underground utility lines that is required by law.

NOTE: After locating any buried utility lines, carefully dig a hole by hand and/or automatic vacuum equipment to the utility line to verify the location and depth of the line.

NOTE: Assess in advance the location in which the machine will be operating. Make sure that the operating site is large enough to move and operate the machine.

Special precautions with electrical power lines NOTICE: Contact with power transmission suspension cables can cause burns or death by electrocution. Ensure that there is enough space between the machine and suspended power lines.

Before you drive or operate in areas with high voltage lines and cables, or power stations, check the following procedures: • Pay attention to overhead high voltage lines and hanging obstacles.

• Retract raised or extended implements, if necessary.

• Remove or lower radio antennas or other accessories.

• Check and make sure to comply with any local regulations that may be applicable.

• Wet ground will expand the area that could cause electrical shock.

• Keep all people and employees away from the work area.

• Serious injury or death can occur if the machine or accessories are not kept a safe distance from electric lines. High voltage lines require a significant distance to ensure safe operation of the machine (see table below).

VOLTAGE (VOLTS) 50000 V or less 50000 - 200000 V 200000 - 350000 V 350000 - 500000 V 500000 - 750000 V 750000 V or more

SAFETY DISTANCE 3.0 m (10.0 ft) 4.5 m (14.8 ft) 5.0 m (16.4 ft) 7.5 m (24.6 ft) 10.5 m (34.4 ft) 13.5 m (44.3 ft)

If any part of the machine touches the high voltage power lines: • Stop the machine movement immediately.

• Engage the parking brake, stop the engine and remove the key from the ignition switch.

• Check if you can safely leave the cab or your actual position without contact with electrical wires. If not, stay in your position and call for help.

• If you can leave your position without touching electrical lines, jump clear of the machine, making sure you do not make contact with the ground and the machine at the same time.

• Do not allow anyone to touch the machine until the electrical power has been shut off to the power lines.

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2 - SAFETY INFORMATION

Safety rules and signal word definitions Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury.

Throughout this manual and on machine safety signs, you will find the signal words DANGER, WARNING, and CAUTION followed by special instructions. These precautions are intended for your personal safety and for all those involved in the work activity during operation of the machine.

Read and understand all the safety messages in this manual before you operate or service the machine.

DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. The color associated with DANGER is RED. WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.

The color associated with WARNING is ORANGE. CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injuries. The color associated with CAUTION is YELLOW.

FAILURE TO FOLLOW DANGER, WARNING AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY. Machine safety NOTICE: indicates a situation that, if not avoided, could result in machine or property damage. The color associated with Notice is BLUE. Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or property damage. The word Notice is used to address practices not related to personal safety.

Information NOTE: indicates additional information that clarifies steps, procedures or other information in this manual.

Throughout this manual you will find the word NOTE followed by additional information about a step, procedure or other information in the manual. The word NOTE is not intended to address personal safety or property damage.

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2 - SAFETY INFORMATION

Safety rules – Personnel Read and understand the safety precautions of the manual READ THIS MANUAL COMPLETELY and make sure that you have learned how to operate the machine and its controls correctly and safely. It is your responsibility to read and understand the operator's manual and other information provided, such as speed, brakes, steering, stability, and load characteristics of the machine, etc., before you start to operate the machine.

Do not operate this machine or perform maintenance work if you have not had appropriate training. Read and fully understand all the instructions and warnings in this manual. Ask all operators to read this manual carefully.

Always see the Operator's Manual when you have doubts about any operating procedure of the machine. Read and understand all the safety warnings contained in this manual and all the safety decals on the machine. Correctly follow the maintenance procedures. See your Authorized CASE CONSTRUCTION Dealer if you have any doubts.

SP0003

1

SP0005

2

Use appropriate protective equipment Different jobs require different personal protective equipment. Items such as appropriate hard hats, safety goggles, comfortable safety footwear, thick gloves, reflective vests, protective masks, face shields, and hearing protection may be necessary. Familiarize yourself with this equipment and know how to use it before starting work.

Any protective equipment must be replaced or renewed depending on the time of use and wear. Old hard hats may not serve the user's purposes. Faded and stained clothing may not be as visible as new clothing. See the manufacturer‘s recommendations.

Do not wear headphones to listen to the radio while you operate the machine.

Learn and understand the meanings of the hand signals used in your job. Follow the instructions given by the signaler. See the "Hand Signs" section in this manual for more information.

Familiarize yourself with the regulations, laws, and safety equipment necessary to transport or drive the machine on a road or highway. Beacon warning lights, back-up alarm, "Slow Vehicle" identification plates, and other safety equipment are available at Authorized CASE CONSTRUCTION Dealers.

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2 - SAFETY INFORMATION

Use hearing protection Use adequate hearing protection to protect yourself from intense noise during work operation.

NOTE: Prolonged exposure to loud noises can cause impairment or loss of hearing.

SP0006

3

SP0056

4

SP0004

5

Use eye or face protection Use appropriate eye or face shields to protect yourself against injuries caused by parts or debris that may be thrown.

NOTE: If your face, eyes, or another part of your body is hit by any loose parts or debris, serious injury may occur.

Prepare for emergencies Be prepared for emergencies.

Always have a first aid kit and a good fire extinguisher, and know how to use them.

Establish emergency priority procedures to cope with fires or accidents.

Keep emergency telephone numbers for medical rescue, ambulance services, hospital and firefighters in an easyto-access place.

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2 - SAFETY INFORMATION

Inspect the machine Walk around the machine and perform a visual inspection before you climb into the cab and start operation.

Never start the engine or operate the machine if you notice failed or damaged parts.

SP0007

Access the operator's compartment safely Always approach the machine from the front.

When you enter or exit the machine, always keep contact with three points of support with the steps and handrail.

NOTE: This will make it safer for you to move your feet and hands, which will help to prevent accidents.

Keep the steps and handrails clean and clear of debris.

NOTE: Accidents may result from slippery surfaces.

Do not use the control levers or hydraulic hoses as a support to enter or exit the machine.

NOTE: The control levers and hydraulic hoses are movable parts. They do not provide safety as a support. In addition, the control levers could inadvertently move and cause unexpected movement of the machine or implements.

Never jump to enter or exit the machine Never mount or dismount a moving machine.

Do not hurry. Walk, do not run.

Always keep your head, body, limbs, hands and feet inside the operator’s compartment to reduce exposure to external hazards.

Never exit the operator's compartment until the machine has come to a complete stop and the engine is shut down.

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2 - SAFETY INFORMATION

Adjust and check Be sure that all the doors, shields and hoods are correctly installed or closed.

Always keep the windows and rear-view mirrors clean and adjusted so that they provide full visibility.

To avoid getting caught in the machine, do not wear loose clothing, chains, bracelets or other loose personal items, or have your hair long, loose or uncovered.

Remove all loose objects from the operator area and the machine.

NOTE: Loose objects can jam the controls and cause accidents.

Operate the controls only when seated in the operator seat.

Adjust the operator seat The operator seat must be adjusted whenever there is a change of operator.

The operator should be able to fully press the pedals and correctly move the control levers with his/her back resting against the seat back.

NOTE: An incorrectly adjusted seat can cause risks in relation to operation of the machine and its controls.

Never operate the machine or its implements from any position other than sitting in the operator seat.

SP0009

7

SP0011

8

Adjust and fasten the seat belt Before operating the machine, carefully examine the condition of the belts, the buckle and the securing components for the seat belt.

If any item is damaged or worn, replace the seat belt or component before operating the machine.

Never leave the seat belt loose or use it if the strap is twisted or caught in some part of the seat frame.

Always fasten the seat belt before you start the engine.

Be sure to remain seated with the seat belt fastened whenever you operate the machine.

Your machine is equipped with an (ROPS / FOPS) rollover protective structure or a canopy for your safety.

The seat belt can help to protect you if correctly used and maintained.

If a significant accident occurs, such as a rollover, replace the seat belt and its elements, even if the seat belt was not damaged.

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2 - SAFETY INFORMATION

Roll over protective structure (ROPS) DANGER Pinch hazard!

Do not modify the Rollover Protective Structure (ROPS) in any way. Unauthorized modifications, such as welding operations, punctures or cuts, make the ROPS weaker and reduce the level of protection. Go to an authorized dealer to replace the ROPS if it is damaged or if damage occurs. NEVER TRY TO REPAIR THE ROPS. Failure to comply with these recommendations could result in death or serious injury.

Cab protection NOTE: Your machine is equipped with safety systems certified to protect the operator's cab, ROPS or FOPS. The ROPS is a rollover protective structure.

The FOPS is a falling object protective structure. The FOPS may be a cab frame or a two-posted or four-posted frame used for the protection of the operator to minimize the possibility of serious injury.

The protective structure, the mounting supports and the securing elements on the machine are integral parts of the ROPS or FOPS. The protective structures are special safety components of your machine.

Use of the ROPS and FOPS is essential when operating where there is a danger of falling rocks or debris or when there is a danger of frontal impacts with objects that could penetrate the operator's cab. If the machine was not originally equipped with ROPS or FOPS cab protections, you can contact an Authorized CASE CONSTRUCTION Dealer to request installation of the cab protections.

ATTENTION: Do NOT connect any device to the protective structure for purposes of lifting the cab or towing the machine. DO NOT weld, drill or attempt to straighten or repair protection structures. Any type of modification could influence the structural integrity of the safety system, jeopardizing its effect, with serious consequences for the operator, in case of collision, falling objects or landslides.

ATTENTION: After a fire, corrosion or collisions, any possible damage to the cab protective structure must be carefully evaluated by specialized and qualified technicians. In any case, all damaged parts must be replaced by genuine spare parts, so that the original conditions are reinstated.

Contact an Authorized CASE CONSTRUCTION Dealer to check the proper function of the cab structure or if you need to replace all or parts of the structure.

Seatbelt CAUTION Roll-over hazard!

Securely fasten the seat belt. Your machine is equipped with an ROPS cab, an ROPS canopy or an ROPS frame for your protection. The seat belt can help assure your safety if it is properly used and maintained. Never use a seat belt if it is loose or has slack.

Failure to comply with these recommendations could result in death or serious injury.

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2 - SAFETY INFORMATION

The seat belt is an integral part of the protection system and must always be used during operation of the machine.

The operator must remain in the operator's seat, inside the cab, in order for the protective system to work correctly.

NOTICE: To ensure that the operator is suitably protected, seat belts must be used and preserved as recommended.

NH0193

1

Identification plate The machine has an ROPS certification plate with its serial number, gross weight, approval numbers, regulation numbers and machine model number.

The plate is located on the access compartment (left-hand rear) of the batteries and fuse compartments.

47638144

2

RCIL10CWL153AAL

2-8

3

2 - SAFETY INFORMATION

Seat belt precautions WARNING Avoid injury!

Before starting the engine, securely fasten the seat belt. The seat belt can help ensure your safety if it is properly used and maintained. Never wear a seat belt loosely or with slack in the belt system.

Never wear the belt if it is twisted or pinched between the seat structures.

Failure to comply could result in death or serious injury.

W0142A

Fastening the seat belt Fasten the seat belt as follows: • Insert the retaining tang (1) into the buckle (2).

• Make sure the belt is fastened and adjust the belt length around your body by pulling on the loose part of the belt on the right-hand side.

Unfastening the seat belt Unfasten the seat belt as follows: • Press the red button on the buckle (2) to unlock the tongue from the buckle.

RCIL10CWL083FAL

• Slide out the tang (1).

NH0193

2-9

2

1

2 - SAFETY INFORMATION

Starting and stopping precautions Starting the machine

Stopping the machine

Before you start work, proceed as follows:

When the machine needs to stop for any reason, proceed as follows:

• Go around the machine and implements to check for possible dangerous conditions, such as people in the machine's operating area.

• Do not start-up until all personnel are clear of the machine.

• Keep all unauthorized personnel clear of the area.

• Park the machine on a flat, level, firm surface, away from any obstacles, whenever possible.

NOTE: In areas with slopes, park the machine with the wheels or tracks (according to the model) securely blocked.

• Sound the horn before start-up.

• Check that the parking brake is engaged.

• Check that the transmission is in neutral.

• Start the engine and operate the machine only from the operator seat.

• Park the machine in an area outside of the work site and without traffic, whenever possible.

NOTE: If that is not possible, provide appropriate flags, barriers, lighting and other appropriate signals, as required, to properly warn drivers traveling through the location.

• Adjust, secure, and latch the operator seat in the position of maximum comfort and with complete access to the controls.

• Support the implements on the ground.

• Fasten the seat belt before you start the engine.

• If you need to use booster batteries for start-up, use the cables as described in this manual.

NOTE: Improper use can result in battery explosion or unexpected movement of the machine.

• Put the control levers in the NEUTRAL position.

• Put all switches in the off position.

• Shut down the engine, placing the ignition key in the OFF position (off).

NOTE: Never leave the machine unattended with the engine running.

• Ventilate the battery area before using jumper cables.

• When using jumper cables, make sure the cables do not interfere with or harm the on-board electronic processing or computer devices.

• DO NOT OPERATE the engine for very long in an enclosed area without adequate ventilation.

• Set the park brake.

• Put the safety lever in the locked position.

• Place a do not operate tag.

• Notify those responsible for maintenance of any malfunction in the systems or components, to obtain a proper corrective action.

• Due to the presence of flammable fluids, never check fuel level, refuel, charge the batteries in the presence of materials with smoke, open flames or sparks.

• Adjust all the rear-view mirrors for maximum visibility of the area behind the machine.

• Ensure that engine speed is appropriate for the job to be carried out.

• If any hydraulic control or system responds abnormally or slowly, have the machine checked for air in the system.

NOTE: Air in the hydraulic circuits may cause unexpected movements that may result in accidents. Consult this manual for the proper corrective action to be taken.

Safty Precautions General safety rules Exercise caution when you operate the machine on slopes. Full reservoirs and other loads will change the center of gravity of the machine. The machine can tip or roll over when near ditches, embankments or uneven surfaces.

2-10

2 - SAFETY INFORMATION

Never permit anyone other than the operator to ride on the machine.

Never operate the machine under the influence of alcohol, drugs, or while otherwise impaired.

Never allow riders on the machine.

When moving ground or using ground-engaging attachments, assess the exact location of gas ducts, water pipes, telephone lines, sewers, overhead and underground electric lines and all other possible obstacles. Such locations should be defined by competent authorities. Contact local utility agencies to determine the locations of services.

Pay attention to overhead high voltage lines and hanging obstacles. High voltage lines may require a significant distance to ensure safe operation of the machine.

Hydraulic fluid or diesel fuel leaking under pressure can penetrate the skin, causing serious injury or infection.

• DO NOT use your hand to check for leaks. Use a piece of cardboard or wood.

• Turn off the engine, remove the key from the ignition switch and release the pressure from the systems before connecting or disconnecting fluid lines.

• Make sure that all components are in good condition and tighten all connections before you start the engine or pressurize the system.

• If hydraulic fluid or diesel fuel penetrates the skin, seek medical attention immediately.

• Continuous and prolonged contact with hydraulic fluid may cause skin cancer. Avoid prolonged contact and in case of contact wash your skin with soap and water immediately.

Keep clear of moving parts. Do not wear rings, wrist watches, jewellery, loose or hanging garments, such as ties, torn clothing, scarves, unbuttoned or unzipped jackets that can get caught in moving parts.

Wear personal protective equipment when necessary.

DO NOT attempt to remove material from any part of the machine while it is being operated or components are in motion.

Make sure that all guards and shields are in good condition and properly installed. Never operate the machine without first installing all the guards and shields. Close the access doors and inspection panels before operating the machine.

Dirty or slippery steps, handholds and platforms can cause falls. Make sure these surfaces remain clean and clear of debris.

A person or animal within the operating area of a machine can be struck or crushed by the machine or its attachments.

DO NOT allow anyone to enter the work area.

Never operate the engine in enclosed spaces, as exhaust gases harmful to your health may accumulate.

Before starting the engine, make sure that all controls are in the neutral position and the parking brake is engaged.

Start the engine only while seated on the operator's seat. If the safety start switch is not used, the engine can start with the transmission in gear. Do not connect or short across terminals on the starter solenoid. Perform the procedure for starting the engine with a booster battery as described in this manual. Starting the engine with the transmission in gear may cause death or serious injury.

Always keep the windows and rear-view mirrors clean and adjusted, providing full visibility to the operator. All lighting must be operating and the slow-moving vehicle sign (SMV) clean and visible, to provide the best visibility of the machine to others during operation of the machine.

Only operate the controls when in the operator's seat.

2-11

2 - SAFETY INFORMATION

General maintenance safety Keep area used for servicing the machine clean and dry. Clean spilled fluids immediately.

Service the machine on a firm level surface.

Do not attempt repairs unless trained. Refer to the machine manuals and experienced personnel for help.

If you doubt your ability to complete maintenance procedures correctly, contact your authorized dealer.

Follow the proper maintenance intervals and procedures, as well as all safety messages described in the maintenance procedures.

Install all guards and shields after you finish servicing the machine.

Close all access doors and install all inspection panels after servicing the machine.

Do not attempt to clean, lubricate, clear obstructions or make adjustments to the machine while it is in motion or while the engine is running.

Always make sure that working area is clear of tools, parts, other persons, and pets before you start operating the machine.

Hydraulic cylinders extended and not supported can lose pressure and drop the implement, causing a crushing hazard. Do not leave the implement in the raised position while parked or during machine maintenance, unless it is securely supported.

Jack or lift the machine only at the jack support or lift points indicated in this manual.

Incorrect towing procedures can cause accidents. When towing a disabled machine follow the procedure in this manual. Use only rigid tow bars.

Towing the machine is not recommended. When absolutely necessary to tow, do not exceed the recommended towing speed. Be sure the towing machine has sufficient braking capacity to stop the two machines. Use a tow bar if the brake of the towed machine cannot stop the towed machine. Do not use chains to tow a machine without braking ability.

Turn off the engine, remove the key from the ignition switch and release the pressure from the systems before disconnecting or connecting fluid lines.

Release all pressure before carrying out maintenance work on systems with an accumulator. It is your responsibility to know how many and where the accumulators are on the machine.

Stop the engine and remove the key from the ignition switch before disconnecting or connecting electrical connections.

Avoid possible burns that may be caused by hot water or steam under pressure. Do not remove the radiator cap until the engine is cool. After the engine has cooled, turn the cap slowly to allow all the pressure to be released. After the pressure is released, remove the cap completely. The hydraulic fluid reservoir is under pressure. Be sure to release all pressure from the system before removing the cover of the hydraulic fluid reservoir.

Replace worn or failed components. Remove grease, oil, and accumulated debris.

The engine, transmission, exhaust system components and hydraulic fluid lines heat up during the operation of the machine. Be careful when servicing these components. Allow surfaces to cool before handling or disconnecting hot components. Wear personal protective equipment when necessary.

Disconnect the cable from the negative terminal of the battery before performing any maintenance service on the electrical system or arc-welding on the machine. When performing welding works, follow the instructions in this manual.

Wash hands after handling battery components.

2-12

2 - SAFETY INFORMATION

General battery safety Always use eye protection when handling batteries.

Keep sparks, matches and flames away from the batteries.

Leave the battery compartment cover open during a recharging cycle, to improve ventilation. Do not recharge the batteries in enclosed areas.

Disconnect the cable from the negative terminal (-) of the battery first and reconnect it last.

When performing repair works with welding, disconnect the cables from the negative (-) and positive (+) terminals of the battery.

Do not perform welding works, grind components or smoke near the machine.

Correctly follow the procedure for starting the engine with booster batteries. Refer to the procedure in this manual.

Do not cause a short-circuit in the terminals of the starter motor solenoid.

Follow manufacturer’s instructions when storing and handling batteries.

The battery, its connectors and terminals contain lead and lead compounds. Wash your hands thoroughly after handling the battery or its components.

The sulfuric acid, contained in the battery, is poisonous. It is strong enough to scald the skin, corrode clothes and cause blindness, if it comes into contact with the eyes. In case of contact with the acid: • Rinse your skin well with water.

• Put sodium bicarbonate or clay on your skin to help the acid neutralization.

• Rinse your eyes with running water for 15 min.

• Immediately see a doctor.

• Drink large quantities of water or milk.

• Do not induce vomiting.

Keep batteries stored in a safe place out of reach of unauthorized persons.

Operator presence system Your machine is equipped with an operator presence system to prevent the use of some features while the operator is not in the operator’s seat.

Never make adjustments to the seat while the machine is in motion.

The operator presence system should never be disconnected or bypassed.

If the operator presence system is inoperable, repair it immediately.

Air-conditioning system The air conditioning system is under high pressure. Do not try to repair or service the air conditioning system.

Service, repair, or recharging of the air conditioning system should only be carried out by a specialized technician.

Contact a CASE CONSTRUCTION dealer.

Reverse alarm Do not disconnect the reverse alarm system if it is equipped.

2-13

2 - SAFETY INFORMATION

Personal protective equipment (PPE) Use comfortable safety footwear, hard hat and appropriate clothing for the job. Wear protective goggles, protective masks, ear protection and gloves. When necessary, wear reflective vests.

Avoid wearing loose clothing, jewelry, or other items that can catch on control levers or other parts of the machine.

Do not wear headphones to listen to the radio while operating the machine.

Work clothing that has come in contact with fluids could catch fire. Change clothes immediately.

Certain protective equipment should be replaced and renewed due to wear and time of use. Old hard hats may not afford the original, intended protection. Faded and/or soiled vests are no longer as visible as the original intent. See the manufacturer‘s recommendations.

Electrical Storm Safety Do not operate machine during an electrical storm.

If you are on the ground during an electrical storm, stay away from the machine and its attachments. Seek shelter in a permanent protected structure.

If an electrical storm should strike during operation, remain in the operator's cab. Do not leave the cab or operator’s platform. Do not make contact with the ground or objects that are outside the machine.

To get on and off the machine Mount and dismount the machine only at designated locations that have handholds or steps.

As the tracks are used when mounting and dismounting the machine, always clear debris and dangerous slipping conditions from the tracks before entering or leaving the cab.

Do not jump when entering or leaving the machine.

Make sure steps, handholds and the operator's platform remain clean and clear of debris and foreign substances.

Injury may result from slippery surfaces.

Face the machine when mounting and dismounting it.

Always keep three-point contact between the steps and handholds when mounting and dismounting the machine.

Never mount or dismount from a moving machine.

Do not use the controls or hoses as handholds when entering or leaving the cab or the operator's platform.

2-14

2 - SAFETY INFORMATION

Working at heights When the normal use and maintenance of the machine requires working at heights: • Correctly use installed steps, ladders, and railings.

• Never use ladders, steps, or railings while the machine is moving.

• Do not stand on surfaces which are not designated as steps or platforms.

• Do not use the machine as a lift, ladder, or platform for working at heights.

Lifting and overhead loads Do not use a blade or ripper (if equipped) to lift, to transport people or as a work platform.

Know the full area of operation of the machine and attachments. Do not allow anyone to enter the area while the machine is operating.

Do not leave the implement in a raised position while the machine is parked or during service, unless it is securely supported. Hydraulic cylinders must be mechanically locked or supported it they are left in a raised position for maintenance or access to other machine components.

Use of the blade and ripper change the center of gravity of the machine. This can cause the machine to tip on slopes or uneven ground.

Do not lift the attachments higher than necessary. Lower attachments to transport. Remember to leave appropriate clearance to the ground and other obstacles.

Transporting loads or objects on the machine can reduce the operator's visibility. Do not operate the machine with reduced visibility.

Precautions specific to this machine Before operating the machine, walk around the machine to inspect its exterior, implements and attachments. Assess the job site, making sure that there are no obstacles or risks during operation of the machine.

Never exceed the load limit that the machine can push.

Know and understand the job site traffic flow patterns and obey signal personnel, road signs, and flaggers.

Know and understand that job site conditions may change on an hourly basis. It is the operator’s responsibility to monitor the changes and keep the machine, tools and attachments at a safe distance.

Before operating the machine in dark environments, make sure that all work lights are functioning correctly. Do not operate the machine in dark environments without using the work lights.

Remove the key from the ignition switch and/or turn off the master switch (after shutting down the engine) when leaving the machine parked or unattended.

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2 - SAFETY INFORMATION

Precautions specific to attachments Inspect the attachments before operating the machine and make certain they are properly installed.

Improperly installed or locked attachments could come loose and cause serious injury.

Make certain that locking pins and connections are free of dirt or dry mud before attempting to engage and disengage the attachments.

Never stand under a raised attachment or allow others to do so.

Inspect the hoses of the hydraulic system and check for wear or leaks.

Visually inspect welds and make any repairs as necessary.

Check for any loose bolts. Apply proper torque as required.

Do not modify the machine or its attachments. Such modifications can damage and/or affect the integrity, safety and operation of the machine and the attachment. If you are in any doubt, see a CASE CONSTRUCTION dealer.

Check all controls in a clear area and make certain the machine is operating correctly.

2-16

2 - SAFETY INFORMATION

Safty Precautions – Fuel handling WARNING Fire hazard!

Do not add gasoline, alcohol, or blended fuels to diesel fuel, except as recommended in this manual.

Fuel combinations may increase fire and explosion hazards.

Failure to comply could result in death or serious injury.

W0401A

When you handle fuels, proceed as follows: • Do not smoke or permit flames when filling or near fueling operations.

• Never remove the fuel reservoir cap or refuel machines with the engine running or still hot.

• Never allow fuel to spill on hot machine components.

• Avoid spilling fuel on the ground or contaminating the environment.

• Fill the fuel reservoir in an open area.

• Always maintain control of the fuel filter nozzle when filling the tank.

NOTE: This will help avoid spilling fuel.

• Do not completely fill the fuel reservoir. Allow room for expansion.

• Clean up spilled fuel immediately. Correctly dispose of all contaminated material.

NOTE: Do not store rags with flammable fluids.

• Tightened the fuel tank cap securely.

• If the fuel reservoir cap gets lost or damaged, immediately replace the cap with another genuine cap.

NOTE: Use of a non-approved cap without proper venting may result in pressurization of the tank.

• Never use fuel for cleaning purposes.

• Use fuel with adequate rating for the equipment function.

• Do not warm up or drill lines and containers that hold pressurized fluid or other flammable materials.

• Store flammable fluids in a safe location, away from the circulation of people and away from fire hazards.

NOTE: Follow the precautions listed in this safety information chapter when handling any service fluid.

NOTE: Handle and dispose of the waste in accordance with environmental regulations, laws and government codes.

2-17

SP0057

1

2 - SAFETY INFORMATION

Fire and explosion prevention DANGER Fire hazard!

Always have a fire extinguisher on or near the machine. Keep the fire extinguisher in good condition through routine maintenance and service according to the manufacturer's instructions.

Failure to comply will result in death or serious injury.

D0006A

Safety Procedures NOTE: All fuels, most lubricants, and some coolant mixtures are flammable. Explosions or fires may occur if these materials are handled incorrectly, causing serious injury or death.

• Do not spill fuel or fluids on hot surfaces or electronics.

• Check leaks of fuel and fluids.

NOTE: Loose clamps, kinked hoses, or lines or hoses that rub against each other may cause leaks.

• Do not bend or strike high pressure lines and tubing.

• Do not leave flammable materials spilled or accumulated on the machine.

NOTE: Spilled fuel and lubricants, trash, grease, debris, coal dust, and other substances may cause fires.

• Remove all trash and debris from the machine each day, especially trash and debris that is near hot components such as the engine, transmission, exhaust system, battery, etc.

SP0058

1

NOTE: You may need to clean the machine more frequently (shorter periods) when you operate the machine in extreme conditions.

• Remove the build-up of debris that is near moving components such as bearings, pulleys, belts, gears, fans, etc.

NOTE: You may need to clean the machine more frequently (shorter periods) when you operate the machine in extreme conditions.

• Inspect the electrical system to check for the existence of loose connections or worn insulation.

NOTE: repair or replace as necessary.

• Do not store rags with flammable fluids.

• Do not expose the machine to flames, burning brush or explosives.

• Promptly investigate any unusual smells that occur during machine operation or maintenance.

• Always keep a fire extinguisher on or near the machine.

Precautions with pressurized components NOTE: Flammable sprays can be generated by heating near lines containing pressurized fluid, resulting in severe burns to those doing the repair or to bystanders.

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2 - SAFETY INFORMATION

• Do not warm up or cut lines and containers that hold pressurized fluid or other flammable materials.

NOTE: Pressurized lines can be accidentally cut when heat goes beyond the area of the flame in case of a welding procedure.

• Install temporary fire protection on the lines and other components of the machine when you perform a welding procedure.

• Clean the components to be welded or cut with nonflammable solvents before you start the work.

SP0059

2

In case of fire NOTE: Always keep a fire extinguisher on or near the machine. Make sure the extinguisher is in good condition for use and with maintenance according to the recommendations.

If a fire occurs on the machine, if possible, proceed as follows: • Park the machine in a safe location.

NOTE: away from other people, machines or structures.

• Support the implements on the ground.

• Shut down the engine, placing the ignition key in the OFF position (off).

• Set the parking brake.

• Request assistance.

• Exit the operator's compartment safely using the steps and handrails.

• Evaluate the situation, checking the possibility of using a fire extinguisher.

NOTE: Use a fire extinguisher if there is time. Otherwise, move away from the machine.

ATTENTION: Do not try to save objects. Keep calm and preserve life.

2-19

SP0061

3

2 - SAFETY INFORMATION

Safty Precautions – Welding works WARNING Avoid injury!

When welding, always wear proper protective equipment and welding clothing. All persons in the work area must, at minimum, wear welding goggles. Never look directly at the welding arc without welding eye protection.

Failure to comply could result in death or serious injury.

W1178A

ATTENTION: Repair works with welding must be performed by a qualified and experienced welder. Appropriate safety regulations should be followed by the personnel involved in the work. The time to perform welding operations depends on the quality and precision of the work. Never make modifications on the machine.

To perform welding operations on the machine (authorized and in accordance with CASE CONSTRUCTION recommendations), proceed as follows: • Identify all points of fracture or cracking, and the areas in which welding is required.

• Thoroughly clean the areas involved.

• Remove all paint. Inspect the parts with liquid penetrant or a magnetic tool for particles.

• Shut down the engine, placing the ignition key in the OFF position (off).

• Disconnect the batteries and the wires from terminals D+ and B+ of the alternator.

• Disconnect the electrical wiring harnesses from the transmission control modules and from the engine.

• Connect the ground cable of the welding machine to the component to be welded.

• Always connect the welding equipment to the frame that is being welded.

• Never connect the welding equipment ground to a component of the hydraulic system.

• Avoid welding at low temperatures, e.g., below 16 °C. If necessary, warm up the part involved prior to welding.

• Remove the paint from all surfaces before heating or welding. Painted surfaces can generate toxic gases when heated or welded.

• Use appropriate masks or protective goggles.

• Wear appropriate gloves and protective equipment.

• Disconnect the connectors from all control modules of the machine.

2-20

SP0064

1

2 - SAFETY INFORMATION

Heating lines containing pressurized fluid ATTENTION: Flammable sprays can be generated by heating near lines containing pressurized fluid, resulting in severe burns to those doing the repair and to bystanders.

• Do not cause heating by welding, or use open flames near the components containing pressurized fluid or other flammable materials.

• Install temporary fire protection to protect the lines and other components of the machine when you perform a welding procedure.

NOTE: Pressurized lines can be accidentally cut when the heat goes beyond the area of the flame.

• Avoid heating lines containing flammable fluids • Do not weld or torch cut lines that contain flammable fluids.

• Clean the lines to be welded or cut with non-flammable solvents before welding or cutting them.

SP0059

2

Remove the paint before welding or heating ATTENTION: Hazardous fumes can be generated when the paint is heated by the welding arc or torch flame. If inhaled, these fumes may be harmful to your health.

• Avoid breathing potentially toxic fumes and dust.

• Do all such work outside or in a well-ventilated area.

• Handle and dispose of waste from paints or solvents in accordance with environmental regulations, laws, and government codes.

• Remove the paint from the part to be welded before welding or heating operations.

• When sanding or grinding the paint, avoid breathing in the dust.

• Wear an approved respirator.

• If you use solvent or paint stripper, remove the stripper with soap and water before welding operations.

• Remove solvent or paint stripper containers and other flammable material from area.

• Allow the fumes to disperse for at least 15 min before welding or heating operations.

2-21

SP0060

3

2 - SAFETY INFORMATION

General safety before you service General safety before you service DANGER Improper operation or service of this machine can result in an accident.

Do not operate this machine or perform any lubrication, maintenance, or repair on it until you have read and understood the operation, lubrication, maintenance, and repair information.

Failure to comply will result in death or serious injury.

D0010A

WARNING Improper operation or service of this machine can result in an accident.

Raised equipment or machine movement without an operator can cause serious injury. Always do the following before performing any maintenance: Park the machine on flat, level ground.

Lower the attachment to the ground.

Shut down the engine and remove the starter switch key.

Lock the tracks.

Failure to comply could result in death or serious injury.

W0269A

Read the safety decals and information decals on the machine. Read the operator’s manual and safety manual.

Understand the operation of the machine before you start servicing.

Before you service the machine, put a do not operate tag on the instrument panel. One do not operate tag is included with your machine. Additional tags are available from your dealer.

Unless otherwise specified: Use the correct safety clothing and safety equipment. Understand how to use a fire extinguisher and first aid kit.

RCIL10CWL013AAL

1

COIL14DOZ0059AA

2

Lubrication, maintenance and service intervals in this manual are based on normal working conditions. If the machine is working in extreme and adverse conditions the service interval times should be shortened. If you have any questions about service intervals, contact your dealer.

This accumulator should only be serviced by your dealer technician.

2-22

2 - SAFETY INFORMATION

Safety decals WARNING Avoid injury!

Make sure decals are perfectly legible. Clean decals regularly. Replace all damaged, missing, painted over, or illegible decals. See your dealer for replacement decals. When replacing parts bearing decals, be sure to put new decals on each new part.

Failure to comply could result in death or serious injury.

W0229A

The safety decals placed on your machine are a guide for your safety and that of those involved in the work operation of the machine.

Before you start the work operations, walk around the machine. Note the content, the location, and the meaning of all of the safety decals.

Make sure you understand all safety signs indicated on the decals.

Keep the safety decals clean and legible. Clean the safety decals with a soft cloth, water and gentle detergent. Do not use solvents, gasoline, or other chemicals to clean the safety decals. Such products may damage or remove the decals, which compromises their visibility and the safety of everyone involved in the work.

Replace all safety decals that are damaged, illegible or missing. If a safety decal is on a part that is replaced, make sure a new safety decal is installed on the new part. See your Authorized CASE CONSTRUCTION Dealer to obtain new safety decals.

This chapter only covers decals relating to the safety, operation, and maintenance of the machine. For information about all decals for the machine, see an Authorized CASE CONSTRUCTION Dealer or the parts catalog for your machine.

Refer to Operator's Manual Decals that display the symbol to the side are intended to direct the operator to read the "operator's manual" to obtain further information about maintenance, adjustments, and procedures related to specific sectors of the machine.

BRIL12MG0229A0A

1

BRIL12MG0230A0A

2

See the repair manual Decals that display the symbol to the side are intended to direct the operator to read the "Repair Manual" to obtain further information about maintenance, adjustments, and procedures related to specific sectors of the machine.

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1 – "Pressurized system" decal Pressurized system. Release the system's internal pressure before servicing. Only refill the system with nitrogen. Failure to comply with these recommendations could result in death or serious injury.

Quantity :1 328903A1

328903A1_A

3

This information decal is located on the inside of the access cover of the right-hand rear compartment.

4

COIL15DOZ0104AA

2 – "Master switch positions" decal This decal indicates the "on" and "off" positions of the machine master switch Quantity :1 379422A1

379422A1_C2

5

This safety decal is located inside the battery compartment and fuse compartment, in the left-hand rear column of the cab.

COIL14DOZ0047AA

2-24

6

2 - SAFETY INFORMATION

3 – "Rotating parts" decal Rotating parts can cause serious injuries. Keep clear of rotating parts such as fans, belts and pulleys when the engine is running. Stop the engine before performing any maintenance work on the machine. Failure to comply with these recommendations could result in death or serious injury.

Quantity : 2 332511A1

332511A1_D

7

This safety decal is located on the engine compartment, on the left-hand side of the fan shield of the engine cooling system.

COIL14DOZ0056AA

8

COIL14DOZ0062AA

9

This safety decal is located on the engine compartment, on the right-hand side of the fan shield of the engine cooling system.

2-25

2 - SAFETY INFORMATION

4 – "Explosion hazard" decal Liquid under pressure. Do not use ether. Failure to comply with this recommendation could result in death or serious injury.

Quantity :1 8603095

8603095_E

10

This safety decal is located on the left-hand side of the engine compartment, on the air filter cradle.

COIL14DOZ0071AA

2-26

11

2 - SAFETY INFORMATION

5 – "Pressure sockets" decal This decal shows the identification of the pressure sockets Quantity :1 84124148

84124148_B

12

This informational decal is located on the right-hand rear compartment, below the hydraulic system pressure sockets.

13

COIL14DOZ0059AA

6 – "Ignition switch positions" decal Indicates the activation positions of the ignition switch.

Quantity :1 87412595

87412595_C

14

This information decal is located near to the ignition switch.

COIL14DOZ0069AA

2-27

15

2 - SAFETY INFORMATION

7 – "Blade control" decal This decal indicates the positions of the blade control lever.

Quantity :1 84124149

84124149_A

16

This informational decal is located on the bottom of the right-hand window glass.

COIL15DOZ0101BA

2-28

17

2 - SAFETY INFORMATION

8 – "Identification of fuses and relays" decal.

This decal identifies the fuses and relays installed in the fuse compartment.

Quantity :1 84132149

84132149_B

18

This informational decal is located on the inside of the access cover of the left-hand rear compartment.

COIL14DOZ0050AA

2-29

19

2 - SAFETY INFORMATION

9 – "Fuel tank filling nozzle" decal This decal indicates the correct location for filling the fuel tank.

Quantity :1 85804338

85804338_C

20

This information decal is located near the fuel tank filling nozzle.

21

COIL14DOZ0048AA

10 – "Pressurized fuel system" decal Engine operation generates a high pressure in the fuel system. Do not disconnect or attempt to repair any item in the fuel system with the engine running. Wait until the system cools to carry out maintenance work on the system. At operating temperature, the fuel can cause burns if it comes into contact with the skin. Failure to comply with these recommendations could result in death or serious injury.

Quantity :1 87378042 87378042_A

22

This safety decal is located on the motor valves cover.

COIL14DOZ0065AA

2-30

23

2 - SAFETY INFORMATION

11 – "Burn hazard" decal Hot components can cause serious burns. Keep away from the machine when the engine is running. Turn off the engine and wait until all of the machine components are cool before performing any maintenance work on the machine. Failure to follow these recommendations may result in serious injury.

Quantity: 3 87415865 87415865_B

24

This safety decal is located on the right-hand and left-hand front access doors of the engine compartment.

COIL15DOZ0090AA

25

COIL15DOZ0094AA

26

This safety decal is located on the inside of the radiator access cover.

2-31

2 - SAFETY INFORMATION

12 – "Movement and steering control" decal This decal indicates the positions of the machine movement and steering lever.

Quantity :1 87422184

87422184_A

27

This informational decal is located near the movement and steering control lever.

COIL14DOZ0064AA

2-32

28

2 - SAFETY INFORMATION

13 – "Engine speed control" decal This decal indicates the position of the control lever to increase or decrease the speed of the engine.

Quantity :1 87422188

87422188_A

29

This informational decal is located near the engine acceleration control lever.

COIL14DOZ0064AA

2-33

30

2 - SAFETY INFORMATION

14 – "12V Voltage" decal Before connecting electrical devices, make sure that the voltage is 12 volts.

Quantity :1 87601526

87601526_A

31

The information decal is located on the operator console, right-hand side.

32

COIL14DOZ0074AA

15 – "Coolant overflow tank pressurized" decal Liquid under pressure. Wait for the system to cool before removing the cap from the reservoir. At operating temperature, the coolant can cause burns if it comes into contact with the skin. Failure to comply with this recommendation could result in death or serious injury.

Quantity :1 87706392

87706392_B

33

This safety decal is located on top of the hood, next to the radiator access cover.

COIL15DOZ0094AA

2-34

34

2 - SAFETY INFORMATION

16 – "Read the operator's manual" decal Carefully read the operator's manual prior to starting the motor, operating, servicing, refuelling or carrying out any other work on the machine. Failure to comply with these recommendations could result in death or serious injury.

Quantity :1 87706389

87706389_B

35

This safety decal is located inside the operator compartment, on the right-hand front column of the cab.

COIL15DOZ0102BA

2-35

36

2 - SAFETY INFORMATION

17 – "Use seat belt" decal Use the seat belt. Avoid crushing. Do not jump if the machine tips. Failure to comply with these recommendations could result in death or serious injury.

Quantity :1 87706391

87706391_B

37

This safety decal is located inside the operator compartment, on the right-hand front column of the cab.

COIL15DOZ0102BA

2-36

38

2 - SAFETY INFORMATION

18 – "Risk of explosion and run over" decal This decal indicates the risk of explosion and run over while starting the engine with booster batteries. Refer to the operator's manual before performing this procedure.

Failure to comply with this recommendation could result in death or serious injury.

Quantity :1 87706390

87706390_B

39

This safety decal is located on the battery compartment, in the left-hand rear column of the cab.

COIL14DOZ0066AA

2-37

40

2 - SAFETY INFORMATION

19 – "Risk of unexpected movement" decal This decal indicates the risk of unexpected movement of the machine while starting the engine if the machine has the transmission engaged. Start the engine only from the operator's seat with the machine controls in the neutral position. Failure to comply with these recommendations could result in death or serious injury.

Quantity :1 87706393

87706393_B

41

This safety decal is located on the right-hand side of the machine, on the muffler support.

COIL14DOZ0066AA

2-38

42

2 - SAFETY INFORMATION

20 – "Speed difference control" decal This decal indicates the positions of the selector to control the speed difference between forward and reverse movement.

Quantity :1 87706394

87706394_A

43

This information decal is located on the operator's console, left-hand side, near the speed difference control selector.

COIL14DOZ0057AA

2-39

44

2 - SAFETY INFORMATION

21 – "Engine deceleration pedal" decal Read the operator's manual and make sure you understand the operation of the deceleration pedal before operating the machine. Failure to comply with this recommendation could result in death or serious injury.

Quantity :1 87706395

87706395_B

45

This safety decal is located above the deceleration pedal inside the operator’s compartment.

46

COIL15DOZ0100AA

22 – "Correct track tension" decal This decal indicates the correct operating tension of the tracks.

Quantity :1 87706396

87706396_B

47

This informational decal is located below the left-hand door for operator cab access.

COIL15DOZ0098AA

2-40

48

2 - SAFETY INFORMATION

23 – "Cab tilt procedure" decal.

This decal shows the correct cab tilt procedure.

Quantity :1 87715062

87715062_A

49

This informational decal is located on the right-hand side compartment, above the hydraulic system pressure sockets.

50

COIL14DOZ0059AA

24 – "Crush hazard" decal This decal highlights the risk of being crushed by the machine. Keep away from the machine. Failure to comply with this recommendation could result in death or serious injury.

Quantity : 2 87741372

87741372_A

51

This safety decal is located on the track frame guard plate, on the right-hand and left-hand sides, between the two upper rollers.

COIL15DOZ0091AA

2-41

52

2 - SAFETY INFORMATION

25 – "Rollover protective structure (ROPS)" decal Do not modify or repair the ROPS or the FOPS. Any repair work on the ROPS or on the FOPS must be done by qualified dealer technicians. Failure to comply with this recommendation could result in death or serious injury.

Quantity :1 87715063

87715063_B

53

This safety decal is located inside the right-hand rear compartment, on the rear cab column.

COIL14DOZ0042AA

2-42

54

2 - SAFETY INFORMATION

26 – "Run over hazard" decal This decal highlights the risk of being run over by the machine. Keep away from the machine. Failure to comply with this recommendation could result in death or serious injury.

Quantity : 2 87719507

87719507

55

This safety decal is located on the right-hand and left-hand front access doors of the engine compartment.

56

COIL15DOZ0090AA

27 – "Hydraulic fluid reservoir filling nozzle" decal This decal shows the correct location for filling the hydraulic fluid tank.

Quantity :1 87726703

87726703_A

57

This information decal is located near the hydraulic fluid reservoir filling nozzle.

COIL14DOZ0046AA

2-43

58

2 - SAFETY INFORMATION

28 – "Maintenance information" decal This decal indicates machine maintenance intervals.

Quantity :1 87735232

87735232_A

59

This safety decal is located on the inside of the access cover of the right-hand rear compartment.

COIL15DOZ0104AA

2-44

60

2 - SAFETY INFORMATION

29 – "Parking brake lever" decal.

When the machine is parked or when it is necessary to leave the operator's seat for any reason, even for a few moments, always make sure that the parking brake lever is in the "ENGAGED" position. This way no accidental movement of the machine is possible.

Quantity : 2 87741374

87741374_A

61

This safety decal is located in the bottom corner of the windows of the cab access doors.

COIL14DOZ0076AA

2-45

62

2 - SAFETY INFORMATION

30 – "Instructions for lifting and securing the machine" decal.

This decal illustrates the proper way to secure and lift the machine.

Quantity :1 47818297

47818297_A

63

This safety decal is located on the right-hand front lateral frame of the machine.

COIL15DOZ0090AB

2-46

64

2 - SAFETY INFORMATION

31 – “Rear ripper control" decal.

This decal indicates the position of the rear ripper control lever.

Quantity :1 87422190

87422190_A

65

This informational decal is located near the rear ripper control lever, on the front right-hand column of the cab.

COIL15DOZ0101BA

2-47

66

2 - SAFETY INFORMATION

32 – "Product identification" plate Plate with the identification data of the machine.

Quantity :1 47677888

47677888

67

This safety decal is located on the left-hand side engine frame.

COIL15DOZ0093AA

68

COIL14DOZ9999AA

69

COIL15DOZ0105AA

70

33 – "Cab tilt service jack valve positions" decal.

This decal indicates the positions of the valve for lifting and lowering the cab.

Quantity :1

This decal is located on the rear side compartment, on the cab tilt service jack.

2-48

2 - SAFETY INFORMATION

Hand signals Hand signals When operating the machine, never attempt to carry out tasks calling for precise control or work in areas where visibility is poor or impaired without seeking the assistance of a signal person. Make perfectly sure that you and the signal person understand the signals to be used.

Turn the engine on Facing the machine operator, extend your right arm toward the operator, make a fist with right hand and make small circular movements clockwise.

RCPH10WHL017BAD

1

RCPH10WHL005BAD

2

RCPH10WHL018BAD

3

Turn off the engine Facing the machine operator, hold your left arm lowered along the side of your body, bring your right hand to the height of your neck and make sideways movements.

Come toward me Facing the machine operator, bend both elbows and with the back of your hands facing the operator, move your hands away from the machine operator.

2-49

2 - SAFETY INFORMATION

Move away from me Facing the machine operator, bend both elbows and with the palm of your hands facing the operator, move your hands toward the machine operator.

RCPH10WHL019BAD

4

RCPH10WHL020BAD

5

RCPH10WHL002BAD

6

RCPH10WHL009BAD

7

Move this far Face the machine operator, raise both forearms, hands open one facing each other, move the hands in inside laterally indicating how far to move.

Stop and remain stopped Facing the machine operator, join and keep your hands stopped.

Stop Facing the machine operator, hold your left arm lowered along the side of your body, lift your right arm forward with your right hand open and facing down, move your right arm back and forth.

2-50

2 - SAFETY INFORMATION

Emergency stop Facing the machine operator, raise both arms laterally and with your hands open and facing down, move your arms back and forth.

RCPH10WHL004BAD

8

RCPH10WHL008BAD

9

Raise the implement Face the machine operator, raise the right forearm on the vertical, with the index finger pointing up, and move the hand in small circular motions.

Lower the implement Face machine operator, extend the right arm down, point the index finger down and move the hand in small circular motions.

RCPH10WHL007BAD

2-51

10

2 - SAFETY INFORMATION

2-52

3 - CONTROLS AND INSTRUMENTS

3 - CONTROLS AND INSTRUMENTS###_3_### ACCESS TO OPERATOR'S PLATFORM

Access to operator’s platform WARNING Fall hazard!

Clean the steps and access handles to remove all traces of grease, oil, mud, and ice (in winter).

Failure to comply could result in death or serious injury.

W0139A

Proper entry and exit • Always face the machine and use the hand holds when getting on and off. Do not rush.

• Exit the machine slowly and use the hand holds. Do not jump down.

• Use the recommended hand holds and steps with at least three points of support when getting on or off the machine. Keep the steps and the platform clean.

• Do not jump off the machine.

• Do not get off the machine when it is moving.

• Foreign material or grease on the steps and hand holds can cause an accident. Keep the steps and hand holds clean.

NOTICE: Never exit the machine with the engine running.

DANGER Run-over hazard!

Apply the parking brake before leaving the cab.

Failure to comply will result in death or serious injury.

D0028A

WARNING Falling object hazard!

Lower all components, attachments, or implements to the ground before leaving the cab.

Failure to comply could result in death or serious injury.

W0326A

3-1

BRCE12DOCNH0007

1

3 - CONTROLS AND INSTRUMENTS

Cab doors 1. Cab door release and lock: The cab door may be opened and locked into the open position.

RCIL10CWL028AAL

2

RCIL10CWL130AAL

3

2. Outside cab door release: The cab door may be released from the locked open position by pulling the lever toward the operator. (not shown).

3. Interior cab door release (one each side): The cab doors may be released from the locked open position by pulling the knob forward.

3-2

3 - CONTROLS AND INSTRUMENTS

OPERATOR'S SEAT

Operator seat Operator’s seat The cloth mechanical seat is standard with a cloth air suspension seat as optional.

Seat controls 1. Backrest tilt adjustment lever - Located between the left-hand console and the seat on the air suspension and slightly further back for the mechanical suspension seat.

Lift up the lever, move the backrest forward or rearward, and release the lever. The backrest is locked in that position.

RCIL10CWL023AAL

1

RCIL10CWL026AAL

2

RCIL10CWL021AAL

3

2. Forward/rearward adjustment lever - This bar is located in the same position for both seats.

Pull this bar up. Adjust the seat forward or rearward as required. Release the bar to lock the seat in position.

3-3

3 - CONTROLS AND INSTRUMENTS

3. Operator comfort control - On the mechanical suspension seat use the control knob/crank (3) and follow the directions on the decal (A). Sit in the seat. Adjust the knob/crank until the yellow pointer reaches the end of the adjustment cylinder.

On the air suspension seat pull the control knob (A) out to lower the seat. Press to raise. The key switch must be in the ON position to activate the compressor.

NOTE: There will be some air loss over time. The operator should re-adjust at the beginning of the work day.

NOTE: Adjust the operator's seat. Make sure you are able to fully depress the deceleration or brake pedal and move the control levers with your back resting against the seat back.

3-4

RCIL10CWL027AAL

4

RCIL10CWL046FAL

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6

3 - CONTROLS AND INSTRUMENTS

4. Lumbar adjustment control - This adjustment is on the left-hand shoulder side for the air suspension seat and on the lower left-hand rear side for the mechanical suspension seat.

5. Arm rest control: Use a 5/8 mm or 16 mm wrench to adjust the left or right arm rest.

3-5

RCIL10CWL024AAL

7

RCIL10CWL041AAL

8

3 - CONTROLS AND INSTRUMENTS

Seat belt WARNING Avoid injury!

Before starting the engine, securely fasten the seat belt. The seat belt can help ensure your safety if it is properly used and maintained.

Never wear a seat belt loosely or with slack in the belt system. Never wear the belt if it is twisted or pinched between the seat structures.

Failure to comply could result in death or serious injury.

W0142A

Operator's seat belt The illustrations that follow show the correct procedure to fasten and release the seat belt.

Fasten the seat belt as follows: • Insert the retaining tang (1) into the buckle (2).

• Make sure the belt is fastened and adjust the belt length around your body by pulling on the loose part of the belt on the right-hand side.

Unfastening the seat belt RCIL10CWL083FAL

Unfasten the seat belt as follows: • Press the red button on the buckle (2) to unlock the tongue from the buckle.

• Slide out the tang (1).

NH0193

3-6

2

1

3 - CONTROLS AND INSTRUMENTS

FORWARD CONTROLS

Key start switch WARNING Hazard to bystanders!

Always sound the horn before starting the machine. Make sure the work area is clear of other persons, domestic animals, tools, etc. before you operate the machine. Never allow anyone in the work area during machine operation.

Failure to comply could result in death or serious injury.

W0304A

The ignition switch (1) has four positions: Accessory position: This position powers the power train controller, accessory switches and instrument cluster.

Engine stop ( OFF position): Turn the key to the OFF position to stop the engine.

After the engine has stopped, remove the key.

Engine On ( ON position): Turn the key clockwise to the ON position and check the warning lights. This is the normal position of the ignition switch when the engine is running.

COIL14DOZ0162AA

1

RCIL10CWL003AAL

2

Engine start-up ( START position): Turn the key completely clockwise to the START position to engage the starter motor. After the engine starts, release the key. The switch is spring loaded and will return automatically to the ON position when released.

3-7

3 - CONTROLS AND INSTRUMENTS

Switches

COIL14DOZ0162AA

1

NOTE: To check the condition of the warning lights, turn on the ignition switch. The warning lights will illuminate for approximately three seconds. If the light does not illuminate, check the fuses.

1. Front work lights switch: Press the top of the switch to turn the front work lights on, and the bottom of the switch to turn the lights off.

3. Front and rear windshield wipers switch: Press the top of the switch to turn the wipers on, and the bottom of the switch to turn the wipers off.

2. Rear work lights switch: Press the top of the switch to turn the rear work lights on, and the bottom of the switch to turn the lights off.

4. Front and rear windshield washers: Press and hold the top of the switch to turn on the washers.

Release the switch to turn off the washers.

3-8

3 - CONTROLS AND INSTRUMENTS

COIL14DOZ0162AA

5. Door wipers switch: Press the top of the switch to turn the wipers on, and the bottom of the switch to turn the wipers off.

2

7. Screen up/screen down switch: Use this switch to scroll between selections on the multi-function screen.

Press the top of the switch to scroll up to the selections.

Press the bottom of the switch to scroll down to the selections.

6. Door washers switch: Press and hold the top of the switch to turn on the washers.

Release the switch to turn off the washers.

NOTE: Press the up key after starting the engine. The engine rotation will be shown on the digital display.

8. "Enter/Esc" switch: Use this switch to make selections on the multi-function screen.

Press the top of the switch (ESC) to exit or return to the previous function.

Press the bottom of the switch (ENTER) to confirm it is the desired function.

The bottom of the switch is used to confirm selected options and store them to memory.

NOTE: Pressing the bottom of the switch (ENTER) with the ignition key off will allow the operator or service technician to monitor the fuel level indicator without starting the machine's engine.

9. Horn switch: Press the top of the switch to activate the horn.

NOTE: The horn can be activated with the ignition key in the OFF or ON positions.

10. Blind cover.

3-9

3 - CONTROLS AND INSTRUMENTS

Front console Dashboard

RCIL10CWL073FAL

(1) (2) (3) (4) (5) (6) (7)

Work lights Hydrostatic transmission filter Hydraulic pressure Warning master indicator Stop master indicator Low engine oil pressure Parking brake

1

Alternator (8) (9) Hydraulic filter (10) Engine preheat (11) Fuel level (12) Engine air filter (13) Coolant from the engine (14) Hydrostatic transmission temperature

NOTICE: The warning lights will illuminate momentarily when the ignition switch is turned on. Check and/or replace the fuse if the lights do not come on.

3-10

3 - CONTROLS AND INSTRUMENTS

1. Worklights The indicator light will come on when the worklights switch is turned on.

2. Hydrostatic transmission filter The warning light for the hydrostatic transmission filter shows the condition of the transmission filter.

Stop the engine and replace the filter if the indicator light comes on during normal operation of the machine (hydraulic fluid at operating temperature and engine at maximum speed without load).

3. Hydraulic pressure The warning light for the transmission hydraulic pressure will come on and an audible signal will sound if the pressure is low or there is no transmission hydraulic fluid pressure. Stop the machine immediately. The warning light will also come on if the engine is stopped and the key is on.

4. Warning master indicator This warning master indicator illuminates in yellow to indicate there is a non-critical warning. When it comes on, a change in the operation mode of the machine is necessary. A scheduled shutdown for maintenance may be required. Contact your authorized dealer if the condition persists.

5. Stop master indicator When the stop master indicator lights up, you must stop the machine safely and turn off the engine immediately. Failure to follow this instruction may result in injury and/or damage to the machine. The multi-function screen will indicate the critical warning message.

6. Engine oil low pressure The low engine oil pressure warning light shows red and an audible signal will sound if there is no pressure or if the engine oil pressure is low while you are operating the machine. Bring the machine to a safe stop, and turn the engine OFF immediately. Do not run the engine if the warning light comes on during operation.

7. ParkBrake The parking brake indicator light shows red when the parking brake is on. Engage or release the parking brake using the levers located beside the operator's seat.

8. Alternator The alternator indicator light will come on when the battery has low voltage. The alternator indicator light comes on with the ignition switch in the ON position and momentarily goes out after a few seconds. If the alternator indicator light remains on, check the alternator voltage gauge.

3-11

3 - CONTROLS AND INSTRUMENTS

9. Hydraulic filter The hydraulic filter restriction warning light comes on if there is any issue, or when it is time to replace the hydraulic filter. If the hydraulic filter warning light comes on during normal operation of the machine, with the hydraulic fluid at operating temperature and the engine at maximum throttle, shut down the engine and replace the hydraulic filter.

10. Engine preheat Wait until the engine preheat indicator light turns off before starting the engine. The engine preheating indicator light will come on when the engine intake air needs to be warmed up, under cold weather conditions.

11. Fuel Level The low fuel level indicator light will come on and an audible signal will sound for a few moments when the tank is low on fuel. Check the fuel level using the fuel gauge on the panel. Do not allow the fuel level to be too low in the reservoir.

12. Engine Air Filter The engine air filter warning light will come on if the restriction in the air filter is too high. It will also come on briefly when the ignition switch is turned on. If the warning light remains illuminated, shut down the engine. Replace the primary and secondary engine air filter.

13. Engine Coolant The engine coolant warning lamp will illuminate and the audible buzzer will sound when the engine coolant temperature is too high. Check the coolant temperature using the indicator on the panel.

If the engine coolant warning light comes on and the audible warning sounds, run the machine at idle speed. If this does not correct the problem, shut down the engine immediately and check the level of machine coolant.

14. Hydrostatic transmission temperature The hydrostatic transmission fluid warning light will come on and an audible signal will sound if the transmission operating temperature is too high. Check the transmission operating temperature using the transmission temperature gauge. The transmission operating temperature is normal when the gauge needle is in the green area of the display.

3-12

3 - CONTROLS AND INSTRUMENTS

Status and warning icons

RCIL10CWL073FAL

(A) Warning master indicator (B) Stop master indicator

1

(1) Engine coolant temperature gauge (2) Hydraulic Fluid Temperature Indicator (3) Battery voltage indicator Fuel level gauge (4)

3-13

3 - CONTROLS AND INSTRUMENTS

A. Warning master indicator (non-critical warnings – yellow) NOTICE: When a failure occurs, an audible alarm will sound continuously and the stop master indicator will be YELLOW and will appear in the message area. When this occurs, return the machine to a service area and stop the engine to avoid the risk of costly repairs.

The warning master indicator is a non-critical warning indicator. If it comes on, change the operating mode and schedule a work interruption for maintenance or, if the condition persists, contact your authorized CASE CONSTRUCTION dealer. The following table lists non-critical warning indications that may be displayed on the instrument cluster and the corrective action required.

COIL14DOZ0161AA

2

Non-critical warning master indicator "Display" monitor ParkBrake Coolant temperature

Description

Corrective Action

Parking brake engaged and machine Release the parking brake. shifted forward or reverse 1. Idle machine and monitor temperature.

Engine coolant temperature high

2. Clean radiator or operate fan reverser (If equipped).

3. Check coolant level and add coolant, if necessary.

1. Idle machine and monitor temperature.

Hydraulic fluid temperature

Hydraulic fluid temperature high

2. Clean cooler or operate fan reverser (If equipped).

3. Check the hydraulic fluid level.

Engine Air Filter Air filter blocked "Air filter" 'Hydraulic system Hydraulic system filter with high filter restriction

1. Replace the primary and secondary filters.

Replace the hydraulic system filter 1. Check electrical system.

Voltage

Malfunctioning alternator

2. Voltages are out of range.

Fuel

Fuel level low

3. Change operating procedure.

Fill the fuel tank (do not allow the tank to fully empty).

NOTE: If the conditions persist after the corrective actions, contact your authorized CASE CONSTRUCTION dealer.

3-14

3 - CONTROLS AND INSTRUMENTS

B. Stop master indicator (critical warnings – red) NOTICE: When a failure occurs, an audible alarm will sound continuously and the stop master indicator will be RED and will appear in the message area. When this occurs, stop the machine safely and immediately SHUT DOWN the engine. Non-compliance with this instruction may result in injury and damage to the machine.

The stop master indicator is a critical warning indicator. If it comes on, IMMEDIATELY stop the machine safely and shut down the engine. The following table lists some of the critical warning indications that may be displayed on the instrument cluster and the corrective action required.

WARNING Damaged components can cause an accident with the machine.

If the STOP master indicator illuminates, immediately and safely bring the machine to a stop and turn the engine off.

Failure to comply could result in death or serious injury.

RAIL12DOZ0821AA

3

Critical warning master indicator "Display" monitor

Description

Engine Oil Pressure

Low eng oil press

Brake fluid pressure

Low brake fluid pressure

Coolant temperature

High engine coolant temperature

Hydraulic fluid temperature

Hydraulic fluid temperature high

Corrective Action Bring the machine to a safe stop, and turn the engine OFF immediately.

Contact your dealer.

Bring the machine to a safe stop, and turn the engine OFF immediately.

Contact your dealer.

Bring the machine to a safe stop, and turn the engine OFF immediately.

Check the coolant levels after allowing the engine and the coolant to cool.

Contact your dealer.

Bring the machine to a safe stop, and turn the engine OFF immediately.

Contact your dealer.

3-15

3 - CONTROLS AND INSTRUMENTS

1. Engine coolant temperature gauge The indicator shows the temperature of the engine coolant. Normal operating temperature is in the green area. When the engine coolant temperature increases, the gauge pointer will move into the yellow area and the warning alarm will sound for three seconds. The warning master indicator turns yellow. When the temperature continues increasing, the gauge pointer will move into the red area and the warning alarm sounds continuously. The stop master indicator turns red. The machine SHOULD NOT be operated when the temperature is in the red area.

COIL14DOZ0161AA

4

Engine coolant temperature gauge Indication 20 - 103 °C (68 - 217 °F) 103 - 105 °C (217 - 221 °F) 105 °C (221 °F) and above

Condition The temperature of the engine coolant is normal The temperature of the engine coolant is high

Master Indicator Indicator Status

The temperature of the engine coolant is very high

3-16

Alarm Status

–

–

–

Warning (Yellow)

Flashes

3 seconds

Stop (Red)

Illuminated

Continuously

3 - CONTROLS AND INSTRUMENTS

2. Hydraulic fluid temperature indicator The indicator shows the hydraulic system fluid temperature. Normal operating temperature is in the green area. When the hydraulic system fluid temperature increases, the gauge pointer will move into the yellow area and the warning alarm will sound for three seconds. The warning master indicator turns yellow. When the temperature continues increasing, the gauge pointer will move into the red area and the warning alarm sounds continuously.

The stop master indicator turns red. The machine SHOULD NOT be operated when the temperature is in the red area.

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Hydraulic fluid temperature indicator Indication 37 - 90 °C (99 - 194 °F) 90 - 100 °C (194 - 212 °F) (See the note below.)

100 °C (212 °F) and above

Condition The hydraulic fluid temperature is normal

Master Indicator Indicator Status

Alarm Status

–

–

–

The hydraulic fluid temperature is high

Warning (Yellow)

Flashes

3 seconds

The hydraulic fluid temperature is very high

Stop (Red)

Illuminated

Continuously

NOTE: To prevent damage to the hydraulic system, stop the machine, shift to neutral, and run the engine at partial throttle, approximately 1700 RPM until the system cools. If the hydraulic fluid temperature does not return to normal operating temperature, check the hydraulic fluid level. Correct the problem before continuing to operate the machine.

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3 - CONTROLS AND INSTRUMENTS

3. Battery voltage gauge The gauge shows the battery voltage (if the battery is properly charging). If the gauge pointer is in the green area, the battery is in normal condition. If the gauge pointer is in the yellow area, the engine should be monitored. If the gauge pointer is in the red area, the battery is in a discharge condition. The stop master indicator turns red, stop the machine and correct the issue.

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NOTICE: Do not operate the machine if the gauge pointer is in the red area and the alarm is sounding continuously.

Stop the machine and correct the problem.

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3 - CONTROLS AND INSTRUMENTS

4. Fuel level gauge The indicator shows the fuel level in the tank. The normal operating range is in the green area. When the tank is almost empty, the gauge pointer will move into the yellow area. The fuel warning indicator light will turn on and the warning alarm will be activated for three seconds.

NOTE: Pressing the bottom of the switch (ENTER) with the ignition key off will allow the operator or service technician to monitor the fuel level indicator without starting the machine's engine. For more information, see page 3-8.

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Fuel level gauge Indication 8 % and below

Condition Fuel level low

14 % and above Fuel level normal

Master Indicator Indicator Status Warning Illuminated (Yellow) – –

Alarm Status 3 seconds –

NOTICE: Do not operate the machine if the fuel gauge pointer is in the red area and the alarm is sounding continuously. Stop the machine and fill up.

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3 - CONTROLS AND INSTRUMENTS

Multi-function display

RCIL10CWL070FAL

LCD multi-function display:

the machine will display travel speed. The engine hour meter shows the amount of actual hours the engine has run. The first number to the right shows tenths of an hour and the remaining numbers to the left show hours. Use the engine hourmeter along with the lubrication/maintenance chart to perform machine maintenance at the correct times. Engine hours are displayed with the ignition key off or with the engine running, if the operator prefers.

The lcd multi-function display is located in the center of the modular dashboard. On start up the cluster will flash the instructional lamps and the lcd multi-display will flash, CASE CONSTRUCTION, with the machine model.

Information will be displayed in three zones on the lcd , as directed by the operator or machine. In most situations, the operator or technician will receive specific information to follow if the conditions are not correct.

The screen image above is the normal operating screen.

1. Zone One: This top 1/3 portion of the display will show the operator messages.

In the example above, the machine hours are displayed. The machine hours will always be displayed briefly at start-up. After, the machine is started, the display will show engine rpm’s. After, beginning travel,

1

2. Zone Two: This middle 1/3 of the display is dedicated to hydrostatic drive signals. The example, above, shows the direction control lever in neutral with the drives at 60%. 60% is the standard speed. When the key switch has been shut off it will default the hydrostatic drives to this setting.

3. Zone Three: This lower part corresponds to 1/3 of the display divided into two sections. Zone A will show the fault codes and Zone B will show additional and optional information.

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3 - CONTROLS AND INSTRUMENTS

Navigating through the LCD multi-function display screens Located on the front console, just to the left of the horn switch, is the key pad. Use this key pad to move from one screen to another, choose various selections, monitor the machine functions, and retrieve information.

A. Up arrow key: Use this key to scroll selections up.

B. Down arrow key: Use this key to scroll selections down.

C. Escape key: Use this key to exit and return to the driving screen. Use this key any time you would like to start over.

D. Enter key: Use this key to confirm, yes, this is what I want.

RCIL10CWL060AAL

3-21

2

3 - CONTROLS AND INSTRUMENTS

Using arrow up and down keys At any time during operation or with the key switch on, the operator may scroll through the two information screens and two trip screens by using the arrow keys. These four screens are in a circular loop and may be reached by pressing the up or down key. The following sequence is using the down key only.

From the driving screen, push the down arrow.

Info1: Is the first information screen using the down arrow from the driving screen.

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Info2: Is the second screen down from the driving screen.

Press the down button again and the Trip 2 screen will be displayed.

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3 - CONTROLS AND INSTRUMENTS

After pressing the down button for the fourth time from the driving screen, the Trip 1 screen will be displayed.

If the operator chooses to use the up button, from the driving screen, the previous sequences will be reversed.

Trip 1 Trip 2 Info 2 Info 1

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3 - CONTROLS AND INSTRUMENTS

To reset the trip information At the trip screen you wish to reset. Press the Enter button.

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At this screen, press enter, to clear the numbers and reset the data information.

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3 - CONTROLS AND INSTRUMENTS

Hydrostatic drive speeds The hydrostatic drive speed is selected by the operator.

The maximum speed can be selected in a range of 10 increments. The range is controlled by the drive UP/DOWN buttons on the direction control lever.

Once the key switch has been shut off it will default the drive speed to 60% as shown below on start up.

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10

Hydrostatic drive control buttons

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A. Hydrostatic drive speed up button B. Hydrostatic drive speed down button

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3 - CONTROLS AND INSTRUMENTS

ONBOARD DIAGNOSTICS AND COMPUTER OPERATION DIGITAL DISPLAY AND CONTROL The Digital Display (1) may be used to view Service and Operating Information. By using the Menu Up/Down Arrow Switch (2) and the Display - Service/Enter Switch (3) the operator or service technician may display fault codes, monitor service schedules or change operating parameters.

3-26

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3 - CONTROLS AND INSTRUMENTS

DISPLAY MENUS To access the Display Menus: 1. Press the Up or Down arrow (2) to select the desired display.

2. The driving display will show hour meter reading or engine RPM on the right hand side of the Digital Display.

The left side of the display will show the transmission FNR selection.

3. The engine r/min (rpm) display will show, engine r/min (rpm) on the right hand side of the Digital Display, if selected. FNR will show on the left hand side.

4. The Next Service screen play will show NS on the left-hand side of the digital display. The right hand side of the Digital Display will show the engine hours until the next service is due. If the service interval has passed the display will show service interval hours in negative numbers -##.#. See example below NOTE: A flashing F or R indicates the Direction Control Lever must be returned to neutral before movement is allowed.

When The Service Reminder Has Been Activated And Set To (AUTO): 1. The operator will be notified when the crawler reaches 10 h from Next Service (NS).

2. The Service Soon light (1) will illuminate for 5 s and the exact information will be on the digital display.

3. When the crawler is at NS the service reminder will automatically reset to the next service due.

NOTE: The service reminder message may be custom tailored to your work environment or turned off, if desired.

From the factory the service reminder will be NONE.

3-27

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3 - CONTROLS AND INSTRUMENTS

When The Service Reminder Has Been Activated And Set To (MAN): 1. The operator will be notified when the crawler reaches 10 h from Next Service (NS).

2. The Service Soon light (1) will illuminate for 5 s and the exact information will be on the digital display.

3. When the crawler is at, or goes past NS the Service Soon lamp will remain illuminated and the Digital Display will show negative (-) in front of the hours until the operator or service technican manually resets the interval.

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Resetting The Service Reminder: This procedure will allow the operator or service technican to reset the next service due (NS) .

1. Press and release the Service/Enter switch (3) .

2. Use the Up/Down arrows (2) to display the service reminder menu, (SERV_RMDR).

3. Select the service reminder menu by pressing the Service/Enter switch (3) .

4. The Digital Display will read (RESET?_).

5. Press the Service/Enter switch (3) .

The computer will automatically calculate when the next service (NS) is due, based on the Service Interval (SI).

Changing the Service Interval: This procedure will allow the operator or service technican to customize the service intervals.

1. Press and release the Service/Enter switch (3) .

2. Use the Up/Down arrows (2) to display the service reminder menu, (SERV_RMDR).

3. Select the service reminder menu by pressing the Service/Enter switch (3) .

4. The Digital Display will read (RESET?_).

5. Use the Up/Down arrows (2) to change the intervals I.E., 50 to 100 .

6. Press the Service/Enter switch (3) to store the information.

NOTE: After changing the Service Interval, the Service Reminder feature must be reset before Next Service (NS) will be updated.

NOTE: The factory default for Service Interval (SI) is 250 h.

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3 - CONTROLS AND INSTRUMENTS

ACTIVATING THE SERVICE REMINDER TO (AUTO): 1. Press and release the Service/Enter switch (3) to enter to service menus.

2. Use the Up or Down arrow switch (2) to display the service reminder menu, (SERV_RMDR).

3. Select the service reminder menu by depressing the Service/Enter switch (3) .

4. Use the Up or Down arrows (2) until (AUTO) is displayed.

5. Press and release the Service/Enter switch (3) and the setting is changed.

ACTIVATING THE SERVICE REMINDER TO (MAN): 1. Press and release the Service/Enter switch (3) to enter to service menus.

2. Use the Up or Down arrow switch (2) to display the service reminder menu, (SERV_RMDR).

3. Select the service reminder menu by depressing the Service/Enter switch (3) .

4. Use the Up or Down arrows (2) until (MAN) is displayed.

5. Press and release the Service/Enter switch (3) and the setting is changed.

SETTING THE NEXT SERVICE TO (NONE): 1. Press and release the Service/Enter switch (3) to enter to service menus.

2. Use the Up or Down arrow switch (2) to display the service reminder menu, (SERV_RMDR). Press the Service/Enter switch (3) to select it.

3. Use the Up or Down arrows (2) to display the service interval parameter (SI) . Select it by pressing the Service/Enter Switch (3) .

4. Use the Up or Down arrow switch (2) to display the “NONE” selection. Press Service/Enter switch (3) to select it.

5. Reset the service reminder using the procedure described above to update NS.

3-29

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18

3 - CONTROLS AND INSTRUMENTS

Foot pedals Brake, decelerator and footrest 1. Brake pedal: Push this pedal to slow or stop the machine. Pushing the pedal all the way down will engage the parking brake.

2. Decelerator pedal: Push this pedal down to reduce the machine speed. This command can reduce the speed all the way to zero by decreasing the flow of the drive pumps and decreasing engine rotation.

NOTE: A good way to control the tractor for precision work is to use the decelerator like the brake pedal on a car with an automatic transmission.

3. Left and right footrest RCIL10CWL062AAL

1

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ParkBrake 4. Parking brake levers engaged

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3 - CONTROLS AND INSTRUMENTS

5. Parking brake levers disengaged - The machine may travel.

Both parking brake levers need to be down for the machine to operate. These brakes are spring applied and hydraulically released (SAHR).

NOTE: Any time the crawler does not move for 30 seconds or more, the SAHR brake is applied.

3-31

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3

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3 - CONTROLS AND INSTRUMENTS

Cab interior - Localization overview 1. Roof light

RCIL10CWL066AAL

1

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2

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3

2. Climate control panel: This panel controls the temperature and fan functions for the cab. Refer to page 3-40 for specific instructions.

3. Cab AM-FM radio

4. Operator comfort vents 5. 12 V auxiliary power supply.

6. Cup holder 7. Accessory storage (2) one each side

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3 - CONTROLS AND INSTRUMENTS

8. Cab tilt hydraulic jack: This jack is used to tilt the cab off for service access. The handle for the jack is located under the access door on the left-hand side.

NOTE: Refer to page 6-16 for the cab tilt procedures.

Vandal protection Vandal lockup ROPS model (not shown): Pull the locking plate from its storage position and lock it over the instrument panel to lock the machine from operation.

3-33

RCIL10CWL098FAL

4

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5

3 - CONTROLS AND INSTRUMENTS

LEFT-HAND SIDE CONTROLS

Direction control lever, hydrostatic drive control, hand throttle Direction control lever, hydrostatic drive control, hand throttle

RCIL10CWL069FAL

1. Direction control lever: This lever controls the forward speed, neutral or reverse speed, as well as turning.

To change direction, push or pull the lever to the direction you want the crawler to go, in forward or reverse. The crawler will not move unless engine are 1000 RPM or higher.

This lever has detent positions in forward and reverse.

The lever will stay in the forward or reverse position until the operator pulls it out. At start up the crawler must be in neutral for several seconds before it will move.

The direction control lever position will be displayed on the instrument gauge.

3-34

1

3 - CONTROLS AND INSTRUMENTS

2. Hydrostatic drive speed UP/DOWN buttons A. UP button (Drive speed increase) B. DOWN button (Drive speed decrease) These two buttons change the speed of the crawler from low to high. The maximum speed can be selected in a range of 10 increments. To increase track speed, push the top button. To decrease track speed, push the bottom button. The operator may choose to hold the appropriate button in the down or up position to allow the speed to increment. The speed range will be indicated by the needle on the Hydrostatic Drive speed gauge.

NOTE: The top speed is limited to 90% of the factory speed.

3-35

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2

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3 - CONTROLS AND INSTRUMENTS

3. Engine hand throttle: Pull the throttle lever back to increase the engine speed. Push the throttle lever forward to decrease the engine speed. See the instructional decal located to the right of the throttle.

NOTE: Always shut the engine down with the throttle at its lowest setting to keep from damaging the turbocharger.

4. Reverse to forward speed ratio control: This control dial allows the operator to control the reverse speed in relation to the forward speed. Rotate the knob clockwise to increase the reverse speed more quickly than the forward speed. The knob will remain in the desired position. See the instructional decal located just behind the dial.

NOTE: The maximum reverse speed is limited to the maximum machine speed. The speed ranges are: 80%, 100%, 115% and 130% of forward speed.

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4

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5

A. Reverse slower than forward B. Reverse faster than forward

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3 - CONTROLS AND INSTRUMENTS

RIGHT-HAND SIDE CONTROLS

Cab - Control Blade Blade control lever 1. The dozer blade control lever The dozer blade control lever is located on the right hand console. Position A,float is the only position that the lever will remain in, without the operator holding the lever. In any other position, if the lever is released, the blade will stop and the lever will return to neutral or hold.

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A. Float (Detent): This is a detent position. When in the float (Detent) position, the blade can follow the level of the ground without movement of the control lever.

B. Lower: C. Hold: The blade will stop moving in the hold position.

When released, the control lever will return to the hold position automatically. You must manually move the control lever from the float position to the hold position.

D. Raise:

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3 - CONTROLS AND INSTRUMENTS

E. Tilt left

F. Tilt right.

C. Hold: The blade will stop moving when the control lever is in the hold position. When released, the control lever will return to the hold position automatically.

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4

G. Angle left: Rotate the lever counter-clockwise to angle the blade left.

H. Angle right: Rotate the lever clockwise to angle the blade right.

3-38

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5

3 - CONTROLS AND INSTRUMENTS

Ripper control lever Ripper control lever

1. Lower

2. Raise 3. Hold: The ripper will stop moving when the control lever is in the hold position. When released, the control lever will return to the hold position automatically.

3-39

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1

3 - CONTROLS AND INSTRUMENTS

OVERHEAD CONTROLS

Climate control system Climate control panel 1. Climate control panel - The climate control panel is located to the left of the radio above the operator’s head, when sitting in the seat.

2. Fan control knob - Set the 4-speed fan at desired comfort setting. Straight up, as shown, keeps the fan off.

Turn the fan control knob in one-step increments to the right or clockwise to increase fan speed.

3. Heat air - This control knob has three position. OFF, as shown, is the left-most position. The second position, straight up, is for heat. The third position, to the far right, is for air conditioning.

4. Temperature control - Adjust this knob to control the cab temperature. The red zone is warmer and blue zone is cooler.

NOTICE: If your machine is equipped with a water shut off valve, it should be left ON for all temperature operating conditions.

3-40

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3 - CONTROLS AND INSTRUMENTS

EXTERIOR CONTROLS

Electrical system - Control – Master switch WARNING Explosive gas!

Batteries emit explosive hydrogen gas and other fumes while charging. Ventilate the charging area. Keep the battery away from sparks, open flames, and other ignition sources. Never charge a frozen battery.

Failure to comply could result in death or serious injury.

W0005A

The master switch is located on the left-hand side of the machine. It has two positions, ON “ON” and OFF “OFF”.

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On position The key in the ON position powers the entire electrical system.

Off position The key in the OFF position interrupts all power from the electrical system.

NOTICE: DO NOT use the master switch to turn the engine off.

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3 - CONTROLS AND INSTRUMENTS

Telematics (option) Electronic module SiteWatch™ This machine is equipped with a telematics system. This is a monitoring system that combines Internet, cellular, and GPS technologies. A transponder unit is mounted on the equipment that wirelessly communicates with the CASE CONSTRUCTION SiteWatch™ user interface at www.CaseSiteWatch.com. Using cellular technology, the transponder can send equipment data, including location, on/off status, usage and production metrics, diagnostic data, movement alarms and unauthorized usage to the interface. The system will help cut costs and keep accurate records.

Refer to the provided guide for operating your telematics system.

NOTE: The CASE CONSTRUCTION SiteWatch™ site www.CaseSiteWatch.com will not be accessible until the SiteWatch™ subscription for this machine is registered by an authorized dealer. Contact an authorized CASE CONSTRUCTION dealer for further details.

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4 - OPERATING INSTRUCTIONS

4 - OPERATING INSTRUCTIONS###_4_### STARTING THE UNIT

COMMISSIONING THE UNIT WARNING IMPROPER OPERATION OF THIS MACHINE CAN CAUSE DEATH OR SERIOUS INJURY. MAKE SURE THAT EVERY OPERATOR: -is instructed in the safe and proper use of this machine.

-reads and understands the operator's manual for this machine.

-reads and understands ALL safety signs on the machine.

Failure to comply could result in death or serious injury.

W0188A

WARNING Avoid injury!

Do not operate the machine while under the influence of alcohol or drugs.

Failure to comply could result in death or serious injury.

W0160A

Before starting the engine 1. Inspect the machine carefully every day at the beginning of the work shift. Do a careful visual inspection from the outside of the machine before turning on the engine to prevent damages and personal injuries.

2. Check for loose connections, faulty hoses, fluid leaks, debris or trash build-up, loose bolts, damaged or missing parts that could affect safe operation of the machine.

3. Make any necessary corrections before operating the machine.

4. Complete recommended daily maintenance.

5. Check that the machine fuel tank is topped up and filled with clean fuel that matches the specifications given in this manual.

Operating applications • Opening and maintenance of roads.

• Cleaning of areas.

• Preparation of areas for mining.

ATTENTION: This equipment cannot be used for forestry applications.

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4 - OPERATING INSTRUCTIONS

Run in period of a new machine Run-in period of a new machine During the initial run-in period of the machine engine, special care is essential to ensure good performance and a longer service life of the machine.

During this period, follow some recommendations: • Warm up the engine before using it under load.

• Do not operate the engine at maximum power for prolonged periods of time.

• Do not work the engine hard in "stall" conditions (tracks stopped and the engine running at full throttle).

• Do not run the engine for a long period at idle speed.

• Frequently check the gauges on the instrument panel.

• Check the fluid levels and coolant level frequently.

NOTICE: Run the engine at idle speed for a few minutes before turning the engine off. Always shut the engine down with the throttle in idle position to keep from damaging the turbocharger.

Brake pedal Check the operation of the brake on a firm, level surface when the machine is new.

Track shoe bolts Check the torque of the track shoe bolts in the first 20 hours of operation when the machine is new or if the track shoes have been replaced. After that, check the torque of the track shoe bolts every 100 hours of operation.

ATTENTION: For torque procedures for the track shoe bolts, refer to page 7-24.

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4 - OPERATING INSTRUCTIONS

Engine operation Walk-around inspection

NOTE: The direction control lever must be in neutral or the engine will not crank. N will be displayed on the left side of the digital display.

Do the following items each day before you start the engine.

4. Sound the horn to alert people around you that you intend to start the machine.

1. Check for leaks under the machine.

2. Check track tension, and check for loose, missing, or broken parts.

3. Check the machine and equipment (grader, ripper, etc.) for worn, damaged, missing, or broken parts.

4. Check the machine for debris, especially around the engine area and radiator. Make sure these areas are clean.

NOTE: See page 6-14 for more information on starting the engine during cold weather.

5. Turn "ON" the starter key. Wait for approximately 2 second while the cluster goes through self test 6. Turn the key switch to the start position. If the engine starts and then stops, do not engage the starter motor again until the starter motor stops turning.

5. Clean or replace any safety or instructional decals that are illegible.

NOTE: Do not operate the starter motor more than 30 seconds at one time. Let the starter motor cool for three minutes before you engage the starter motor again. While the starter motor is engaged, you should see white or black smoke at the exhaust pipe. If you do not see any smoke, check the fuel supply.

6. Clean the steps, hand rails, and operator’s compartment. Remove any loose items in the operator’s compartment.

7. Perform all periodic maintenance according to the Maintenance Chart. See page 7-14.

Engine startup NOTE: If the weather is cold, if the machine has not been run for several weeks, or if the engine oil filter has been replaced, see Priming the Turbocharger Lines with Oil in this manual.

1. Adjust the seat, and fasten your seat belt. Make sure you can push the foot pedal completely down with your back against the seat cushion.

2. Make sure the parking brakes are engaged by pulling both levers all the way back.

3. Make sure the equipment control levers are in neutral L with the equipment on the ground.

7. After the engine starts, check the instruments to make sure the pressure gauge indications are correct. Run the engine at 1000 RPM until the coolant temperature is warm.

Engine speed Do not operate the engine at idle speed for long periods.

This can cause a low operating temperature, which can cause acids and deposits in the engine oil. It is recommended that you run the engine at full throttle when operating conditions permit and when safe.

NOTICE: Turbocharged engines: If the engine stalls during normal operation, start the engine immediately. This will prevent damage to the turbocharger.

4-3

4 - OPERATING INSTRUCTIONS

Operating in extreme temperatures Operating in hot weather

run the engine for approximately two hours. This procedure will prevent battery freezing.

To prevent damage to the machine, do the following: 1.

Keep the coolant at the correct level in the coolant reservoir and in the radiator.

2.

Test the radiator cap before hot weather starts. Replace the cap as required.

3.

Clean all dirt and debris from the radiator and engine area daily.

4.

Check the condition of the fan drive belt.

5.

Use lubricants of the correct viscosity.

6.

Use the correct solution of ethylene glycol and water in the cooling system.

7.

Check the dust valve for the air cleaner more frequently during extreme dust conditions.

8.

Check the battery every 250 hours, when conditions require.

9.

Clean dirt from the pre-cleaner daily.

Operating in cold Weather Cold weather conditions cause special problems. Under these conditions, your machine will require special attention to prevent serious damage. Cold weather maintenance will extend the service life of your machine.

1. Battery and electrical system: Clean the battery and make sure the battery is at full charge.

NOTE: A fully charged battery at -17 °C (1.4 °F) has only 40 percent of the normal starting power. Then, when the temperature decreases to -29 °C (-20.2 °F), the battery has only 18 percent of the power remaining.

If you add water to the battery and the temperature is below 0 °C (32.0 °F), make sure you charge the battery or

Inspect the battery cables and terminals.

2. Lubricants: Use the correct viscosity oil in each component. As an example: SAE 30 engine oil at 0 °C (32.0 °F) increases the starting load by about 250 percent. Make sure you follow the recommended oil and filter service shown in this manual.

3. Fuel system Check with your fuel supplier for the correct cold weather fuel. Engine power will be reduced if wax particles are in the fuel filters.

Make sure to check for water in the fuel system. Cold temperatures can cause water to collect in the fuel tank.

Check the first stage fuel filter for water. If no water is found, extend the interval.

4. Cooling system: Check the coolant mixture before you operate in cold temperatures. A mixture of 50% ethylene glycol and 50% water must be used in this machine. This mixture is used if the lowest ambient temperature is -37 °C (-34.6 °F). If the ambient temperature is lower, adjust the mixture to 60% ethylene glycol and 40% water. It is recommended that ethylene glycol and water be used in your machine all year.

5. Cold temperature starting aids: See your dealer for extra starting aids such as battery heater, coolant heater, engine oil heaters, etc.

6. General: Before you operate, move the machine slowly in low gear and actuate each hydraulic control for about ten minutes.

When you park the machine, make sure the track system is clean. In cold weather, park the machine on planks.

This will prevent the tracks from freezing to the ground.

If your machine is frozen to the ground, do not try to move it. This will cause damage to the power train.

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4 - OPERATING INSTRUCTIONS

STOPPING THE UNIT

PARKING THE MACHINE AND STOPPING THE ENGINE Parking the machine and stopping the engine WARNING Fall hazard!

Jumping on or off the machine could cause an injury. Always face the machine, use the handrails and steps, and get on or off slowly. Maintain a three-point contact to avoid falling: both hands on the handrails and one foot on the step, or one hand on the handrail and both feet on the steps.

Failure to comply could result in death or serious injury.

W0141A

WARNING Falling object hazard!

Lower all components, attachments, or implements to the ground before leaving the cab.

Failure to comply could result in death or serious injury.

W0326A

1. When the work day is finished, make sure the machine is parked on level ground.

NOTICE: If you must temporarily park the machine on a hillside, put the front of the machine toward the bottom of the hill. Make sure the machine is behind an object that will not move.

2. Lower the dozer blade and ripper (if equipped) to the ground.

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3. Place the direction control lever to N (neutral).

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4 - OPERATING INSTRUCTIONS

4. Engage the parking levers by pulling them all the way back to the engaged position.

5. Run the engine at low idle speed for a few minutes if the engine has been working with a heavy load. This decreases the temperature of the engine parts evenly.

NOTICE: The turbocharger may be damaged if the engine is not properly shut down.

6. Make sure the engine is at its lowest idle.

7. Turn the key switch to off to stop the engine.

8. When you park the machine, make sure the track system is clean. In cold weather, park the machine on planks. This will prevent the tracks from freezing to the ground.

If your machine is frozen to the ground, do not try to move it. This will cause damage to the power train.

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4 - OPERATING INSTRUCTIONS

MOVING THE UNIT

Machine operation Crawler operation The drive and steering on the machine are controlled by a microprocessor. The direction control lever sends an electronic signal to the controller. There is no mechanical linkage and, therefore, the operator will notice an entirely different “feel” and sensitivity.

Onboard diagnostics allow the operator to monitor the service intervals and custom tailor service messages to the work environment. The operator may also adjust the sensitivity of the machine control by selecting one of three settings through the on-board computer. The crawler blade control is electronic.

By being a careful operator, you can prevent accidents.

Read the following information.

WARNING Hazard to bystanders!

Always know the location of all workers in your area. Warn them before you start operating the machine. Always keep all unauthorized bystanders clear of the work area.

Failure to comply could result in death or serious injury.

W0206A

WARNING Roll-over hazard!

Securely fasten the seat belt. Your machine is equipped with a Roll-Over Protective Structure (ROPS) cab, ROPS canopy, or ROPS frame for your protection. The seat belt can help ensure your safety if it is properly used and maintained. Never wear a seat belt loosely or with slack in the belt system.

Failure to comply could result in death or serious injury.

W0143A

WARNING Avoid injury!

Do not operate the machine while under the influence of alcohol or drugs.

Failure to comply could result in death or serious injury.

W0160A

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4 - OPERATING INSTRUCTIONS

Before starting machine operation 1. Adjust the seat, and fasten your seat belt. Make sure you can push the foot pedal completely down with your back against the seat cushion.

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2. Turn the ignition switch to ON and monitor the display pressure gauges.

3. Place the direction control lever in neutral.

NOTE: N should be seen on the digital display.

4. Push the decelerator pedal all the way down.

5. Place the direction control lever in F (forward) and slowly release pressure on the decelerator pedal.

NOTE: The crawler will not move if the engine is below 1000 RPM. 6. Test the brake pedal by operating the crawler forward and pressing the brake pedal. The crawler must stop in a straight line.

NOTE: It the brake pedal is pressed all way down, the parking brake will be engaged.

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4 - OPERATING INSTRUCTIONS

7. Push the parking brake levers down into the disengaged position. Both right-hand and left-hand levers must be down.

8. Use the transmission speed down button to place the machine in a lower speed. The transmission speed gauge will reflect the speed selected.

NOTE: The transmission speed will default to the 60% speed each time the machine is shut off.

9. Raise the blade above the ground and make sure the ripper, if mounted, is in the TRANSPORT position.

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10. Push the decelerator pedal all the way down.

11. Place the direction control lever in F (forward) and slowly release pressure on the decelerator pedal.

NOTE: The crawler will not move if the engine is below 1000 RPM. 12. Test the brake pedal by operating the crawler forward and pressing the brake pedal. The crawler must stop in a straight line.

NOTE: It the brake pedal is pressed all way down, the parking brake will be engaged.

1. Decelerator pedal

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4 - OPERATING INSTRUCTIONS

Direction control lever Direction control lever The drive and steering are controlled by a microprocessor.

The direction control lever sends an electronic signal to the controller. There is no mechanical linkage. Therefore, the “feel” and sensitivity may be significantly different from those of conventional crawlers.

The direction control lever will detent into forward or reverse. The operator must pull the direction control lever out of these positions. See Turning on the this page.

The sensitivity or feel of the control lever may be adjusted into one of three positions. See page 4-12 to learn how to adjust the steering sensitivity.

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1. Direction control lever Push the direction control lever into the position you wish the crawler to go and verify the selection by reading the digital display (neutral shown).

NOTE: The crawler will not move unless engine is above 1000 RPM. To turn the crawler push the direction control lever toward the direction desired. Turning must always be commanded through forward or reverse.

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Making turns Forward or reverse motion must always be commanded in conjunction with a steering movement. Moving the Direction Control Lever to the left-hand or right-hand side only will result in no motion. Steering turns must be made through forward or reverse.

1. To turn the crawler to the left push the direction control lever forward and to the eleven o’clock position. The crawler will gradually turn to the left.

2. To turn the crawler to the right, push the direction control lever forward and to the one o’clock position. The crawler will gradually turn to the right.

Making sharper turns 1. By pushing the direction control lever toward the ten o’clock position the crawler will turn sharper to the left with appropriate power to each track.

2. By pushing the direction control lever toward the two o’clock position the crawler will turn sharper to the right with appropriate power to each track.

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4 - OPERATING INSTRUCTIONS

Pivoting the machine 1. To counter-rotate the crawler to the left, push the decelerator pedal all the way down, push the direction control lever forward and then straight left to the nine o’clock position. Slowly release the decelerator pedal.

2. To counter-rotate the crawler to the right, push the decelerator pedal all the way down, push the direction control lever forward and then straight right to the three o’clock position. Slowly release the decelerator pedal.

NOTE: The Steering sensitivity has three settings and may be adjusted for operator or work preference.

4-11

4 - OPERATING INSTRUCTIONS

Steering sensitivity - adjust Adjusting steering sensitivity The Direction control lever has three sensitivity settings.

• Smooth • Normal • Fast To change the sensitivity: 1. Press and hold the Service/Enter switch (D) for 2 or 3 seconds until the screen shows SERVICE at the top.

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2. Press the down (B) arrow until, (SETTINGS) is on the digital display.

3. Select the SETTINGS menu by pressing the service enter switch (D). The screen will show settings at the top, followed by: • Max spd • Shuttle • Steer 4. Push the down arrow and go to steer.

NOTE: Normal is the setting from the factory.

5. Press the service/enter (D) switch until the desired choice is blinking.

6. Push the service/enter (D) switch again to confirm the chosen selection and store the choice.

NOTE: The settings menu may be hidden entirely by contacting your dealer.

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4 - OPERATING INSTRUCTIONS

Adjusting shuttle parameter To adjust the shuttle parameter follow the same steps as for steering sensitivity.

The shuttle choices are the same: • Smooth • Normal • Fast After selecting desired value press the Service/Enter switch to confirm the selection and store the choice.

Adjusting maximum hydrostatic drive speed parameter To adjust the maximum drive speed follow the same steps as for steering sensitivity.

The drive speed choices will be 70%, 80%, 90% or 100%.

After selecting the desired value press the service/enter switch to confirm and store the choice.

4-13

4 - OPERATING INSTRUCTIONS

Hydrostatic drive speed controls Hydrostatic drive speed controls The machine crawlers have infinitely variable speeds in forward and reverse from 0 - 9.7 km/h (0.0 - 6.0 mph).

The maximum speed can be selected in a range of 10 increments. To move from one speed to another press the up (1) or down (2) button. The operator may change with one touch at a time or hold the button to move through the drive speeds.

NOTE: The speed can only be increased to the maximum drive speed setting, which can be adjusted. Refer to the page 4-12 section "Adjusting the hydrostatic drive maximum speed setting" to learn how to adjust the hydrostatic drive speed. 90% is the highest factory speed.

NOTE: When the crawler engine is shut off the Transmission Speed will default to 60%.

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1. Hydrostatic drive speed up button 2. Hydrostatic drive speed down button The drive speed gauge (3) will allow the operator to know which speed is selected. When the crawler engine is shut off the Drive Speed will default to 60%, as shown.

The Digital Display (4) will reflect the position of the Direction Control Lever as Forward (F), Neutral (N) or Reverse (R).

NOTE: The crawler will not move unless the engine above 1000 RPM. NOTE: A flashing F or R indicates the Directional Control Lever must be returned to neutral before movement is allowed.

NOTE: The Direction Control Lever has three sensitivity settings. Be familiar with the setting that best suits the work and operator requirements.

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3. Hydrostatic speed gauge 4. Digital display

4-14

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4 - OPERATING INSTRUCTIONS

Decelerator pedal Decelerator pedal The decelerator pedal (1) reduces the engine rotation and the speed of the machine. The decelerator pedal works in any direction, forward or reverse.

Push down on the decelerator pedal to decelerate (reduce engine speed).

NOTE: Use the decelerator pedal to control the machine in precision work.

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Reverse speed control The control knob (2) allows the operator to control the reverse speed in relation to the forward speed of the machine.

Rotate the knob clockwise to increase the reverse speed faster than the forward speed. The knob will remain in the desired position.

The instructional decal (3) indicates the correct position for the reverse speed drive control.

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Engine speed control The lever (3) allows the operator to control the engine rotation.

1. Pull the Throttle Lever back to increase the engine speed.

2. Push the Throttle Lever forward to decrease the engine speed.

The instructional decal (4) indicates the correct position for activation of the engine rotation control lever.

4-15

4 - OPERATING INSTRUCTIONS

4-16

5 - TRANSPORT OPERATIONS

5 - TRANSPORT OPERATIONS###_5_### ROAD TRANSPORT

Moving a disable machine WARNING Crushing hazard!

Make sure no one will be injured by moving equipment when relieving pressure in the system. Before disconnecting cylinders or equipment, make sure the equipment or implement is supported securely.

Failure to comply could result in death or serious injury.

W0424A

If your machine is disabled, you must make a judgment if the machine can be moved without more damage. If possible, repair the machine at the job site. If necessary, contact your dealer.

To move the machine you must: 1. Tilt the cab to access the maintenance area. Refer to page 6-16 for the cab tilt procedures.

NOTICE: The cab may only be tilted on a firm and level surface.

2. Open pressure relief valves to bypass the hydrostatic motors. (two ring side valves for forward movement and two left side valves for rearward movement.

3. Release the brakes.

Opening the pressure relief valves This instruction is for moving the machine a few feet and no faster than 1.6 km/h (1.0 mph). Park the tow trailer as close as possible to the machine.

1. Make certain that the machine used for moving the disabled machine has the braking capacity, weight and power to control both machines.

2. The towing machine must be equipped with a rear shield to protect the operator if the cable or tow bar disengages. Do not use chain to tow this machine.

3. If required, a second machine can be attached behind the disabled machine to assist with additional control or braking.

4. Attach a rigid drawbar or cable to the disabled machine.

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1. Right relief valves for moving the crawler rearward (rear valve not visible in photo) 2. Left relief valves for moving the crawler in a forward direction (shown looking to the rear of the crawler)

5. Remove the plastic protective caps from the relief valve.

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5 - TRANSPORT OPERATIONS

6. Turn the engagement screw out three turns on each relief valve.

5-2

5 - TRANSPORT OPERATIONS

Releasing the brakes This machine is equipped with SAHR (spring applied hydraulically released) parking brakes. Hydraulic pressure must release the brakes. If the engine will not run, you must use a hand pump to release the brakes.

1. Connect a vacuum pump, if available, at the hydraulic reservoir breather and hold a vacuum to keep from losing fluid.

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2. Disconnect the fitting (2) at the brake solenoid and cap it, as shown in the following image.

Cap installed

5-3

5 - TRANSPORT OPERATIONS

3.

Connect a hand pump with the capacity to reach and maintain 2275 kPa (330.0 psi) 22.7 bar (329.2 psi).

4.

Operate the pump until the correct pressure is reached and the brakes are then released.

NOTICE: Check and maintain 2275 kPa (330.0 psi) 22.7 bar (329.2 psi) maximum in the brake line when moving the machine. Damage to the brake system can result if the pressure is reduced.

5.

Remove tools and equipment from the service area and slowly lower the cab to the operating position.

6.

The machine is now ready to be moved.

7.

After moving it, raise the cab all the way up again over center, making sure the retaining cable is fully extended. Refer to page 6-16 for the cab tilt procedures.

8.

Disconnect the hand pump.

9.

Remove the plug and reconnect the line to the brake solenoid.

10. Remove the vacuum pump, if used.

11. Tighten the relief valve fastening bolts again very carefully until they stop.

12. Install the rear guard panels if the relief valves are used.

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5 - TRANSPORT OPERATIONS

Transporting on a trailer Transporting the machine WARNING Transport hazard!

The machine can slip or fall from a ramp or trailer. Make sure the ramp and trailer are not slippery.

Remove all oil, grease, ice, etc. Move the machine on or off the trailer with machine centered on the trailer or ramp.

Failure to comply could result in death or serious injury.

W0152A

You must be familiar with the safety regulations and laws used in each area that you visit. Make sure that your truck and crawler are equipped with the correct safety equipment.

1. Put a block on both sides of the trailer wheels.

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2. Be careful. Move the crawler slowly onto the trailer.

Place the direction control lever in the neutral position.

3. Lower the blade and ripper, if equipped, to the trailer.

4. Put the parking brakes in the engaged position by pulling both levers all the way back.

5. Stop the engine and remove key.

6.

Use chains to fasten the crawler to the trailer.

7.

Put blocks at both ends of the tracks.

8.

Remove the blocks from the trailer wheels.

9.

When moving the crawler off of the trailer, select a slower drive speed by using the transmission speed down button on the direction control lever.

10. Drive slowly and keep the machine centered on the trailer and ramp.

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5 - TRANSPORT OPERATIONS

WARNING Transport hazard!

The machine can slip or fall from a ramp or trailer. Make sure the ramp and trailer are not slippery.

Remove all oil, grease, ice, etc. Move the machine on or off the trailer with machine centered on the trailer or ramp.

Failure to comply could result in death or serious injury.

W0152A

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5 - TRANSPORT OPERATIONS

PREPARING FOR ROAD TRANSPORT

Lifting the machine Lifting the machine NOTICE: Only personnel with heavy machine lifting experience should attempt lifting the crawler. Contact your dealer.

Lifting equipment must be passed around the track evenly front and rear, right and left sides.

NOTICE: Lifting equipment and rigging must have a capacity rating sufficient to handle the weight of the machine.

NOTICE: All personnel should be clear of the general area before lifting the crawler.

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5 - TRANSPORT OPERATIONS

5-8

6 - WORKING OPERATIONS

6 - WORKING OPERATIONS###_6_### GENERAL INFORMATION

Blade WARNING Hazard to bystanders!

Always know the location of all workers in your area. Warn them before you start working on the machine. Always keep all unauthorized bystanders clear of the area.

Failure to comply could result in death or serious injury.

W0176A

WARNING Avoid injury!

Do not operate the machine while under the influence of alcohol or drugs.

Failure to comply could result in death or serious injury.

W0160A

WARNING Improper operation or service of this machine can result in an accident.

Raised equipment or machine movement without an operator can cause serious injury. Always do the following before performing any maintenance: Park the machine on flat, level ground.

Lower the attachment to the ground.

Shut down the engine and remove the starter switch key.

Lock the tracks.

Failure to comply could result in death or serious injury.

W0269A

WARNING IMPROPER OPERATION OF THIS MACHINE CAN CAUSE DEATH OR SERIOUS INJURY. MAKE SURE THAT EVERY OPERATOR: -learns and practices the safe use of machine controls in a safe, clear area before operating the machine on a job site.

-clears the work area of all bystanders.

-observes pertinent laws and regulations.

-follows the instructions in this operator's manual.

Failure to comply could result in death or serious injury.

W0189A

WARNING Driving hazard!

Hillside operations can be dangerous. Rain, snow, ice, loose gravel, or soft ground, etc. can change the ground conditions. You must make a judgment if it is safe to operate your machine on any hillside or ramp.

Failure to comply could result in death or serious injury.

W0144A

WARNING Hazard to bystanders!

Always sound the horn before starting the machine. Make sure the work area is clear of other persons, domestic animals, tools, etc. before you operate the machine. Never allow anyone in the work area during machine operation.

Failure to comply could result in death or serious injury.

W0304A

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6 - WORKING OPERATIONS

Operating tips The operating tips given in this section do not include all possible conditions. This is basic information that can help you move more material in less time.

If you are a new operator, always operate the machine in an open area at decreased speed until you know the function of each control.

Engine speed Run the engine at full throttle when safe. The ground condition and type of job will control the track speed and range position.

Angling the blade Advantages of the backward-angled blade position • Blade can push a larger load.

• Blade will stay on top in soft ground.

• .Blade will not dig into the ground.

Advantages of the forward-angled blade position • Load slides off the blade as the crawler travels in reverse.

• Blade will dig into hard ground.

• Less load spillage over top of blade.

NOTE: See Blade Pitch Adjustment in this manual for adjustment procedure.

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(1) Backward-angled (angle of 50 °) (2) Forward-angled (angle of 60 °)

Blade lift eye Do not pull, tow or lift the machine using the blade lift eye.

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6 - WORKING OPERATIONS

Ripper

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(1) Ripper shank support Ripper Shank (2) The rear ripper depth can be adjusted.

Use the appropriate depth for the working conditions.

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6 - WORKING OPERATIONS

Track systems Track systems

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Components of the track system To fully understand the track system, it is important to understand the purpose of each component. It is also very important to know how the component functions with the other components in the system.

1. Tensioner wheel: the tensioner wheel carries the track chain around the front of the track frame. This assembly can slide forward or back on the track frame against the recoil spring to absorb any shock loads.

These shock loads can be from changes in the terrain or temporary material buildup on the tracks.

2. Upper rollers: The upper roller is mounted on the top of the track frame to support the track chain between the drive sprocket and tensioner wheel. The top roller helps maintain alignment of the chain between the tensioner wheel and the drive sprocket.

3. Track chain: The track chain includes a number of link assemblies connected together to form a complete chain. Shoes are bolted to the track chain to provide traction for the machine.

track chain around the lower frame assembly. The drive sprockets do not support the weight of the machine.

5. Lower rollers: The lower rollers are mounted on the bottom of the track frame. These rollers carry the weight of the machine on the track chain.

6. Track adjuster grease fitting: The track adjuster is a grease filled hydraulic cylinder used to maintain or adjust track tension. Add grease or remove grease from the track adjuster to change track tension.

7. Track frame: The track frames are attached to the machine chassis on each side. All the track components, except the drive sprockets, are connected to the track frames.

4. Drive sprockets: The drive sprockets transmit engine power to the tracks. The drive sprocket rotates the

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6 - WORKING OPERATIONS

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Track links: A number of track links make up the track chain assembly. Each link assembly consists of a right-hand and a left-hand link. The track pin is solid with sealed track chains and hollow with chains, bushings and seals. Each link assembly is bored at both ends to hold the pins and bushing that connect the two links. The bushings are pressed into each link. A pin is inserted through the bushing. The next set of links is pressed onto the pin.

9.

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Track shoes: The track shoes are installed on the track chain to give traction and flotation to the machine.

10. Track guides: The track guides correctly align the chain to the tensioner wheel and to the sprocket. The guides also prevent the chain from deviating off the tensioner wheel and sprocket.

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6 - WORKING OPERATIONS

Tracks – Lower frame wear Factors that determine lower frame wear NOTICE: You can prolong the service life of the lower frame if you properly understand the factors that contribute to its wear.

• Terrain and soil conditions are a fundamental factor in determining the life of the lower frame.

• Non-abrasive soils such as sludge and mud cause less wear.

• Wet, sandy terrain or soil containing oil cause more wear.

• Working in rocky terrains where the teeth do not penetrate may cause high impact and twisting loads on the tracks.

• Correctly follow the operation and maintenance procedures to obtain maximum service life of the lower frame.

Operating and maintenance techniques NOTICE: The following operating and maintenance techniques will help you achieve a longer service life for the lower frame of your machine.

• Avoid rotating movements on the tracks, especially on abrasives terrains.

• Avoid frequently operating in reverse.

NOTE: When using reverse gear, keep the lowest speed possible.

• Speed, impacts, turns and direction of operation greatly affect wear.

• When working on sloping terrain, operate the machine perpendicular to the slope, avoiding working diagonally across the slope.

NOTE: This reduces the wear on the support roller flanges.

• Frequently check the tension of the tracks and clean the lower frame more frequently (shorter periods) when operating the machine in extreme conditions with increased accumulation of materials on the frame.

NOTE: Tracks that are too tight (with high tension) reduce power and cause wear of the bushings and sprocket.

• Always making turns to the same side will cause the two sides of the machine to wear unevenly.

• Use the lowest shoe possible to minimize twisting of the tracks.

• Use the wider shoes only in applications that require them (greater float).

• Park the machine on level ground to prevent deformation of the seals.

• In very low temperatures, clean the lower frame more frequently, and park the machine on an appropriate site, so that freezing does not occur.

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6 - WORKING OPERATIONS

Lubricated chain track NOTICE: The lubricated chain track CLT is a track with a sealed and lubricated junction that contains an oil reservoir on each pin. Each knuckle is sealed to prevent contamination and to lubricate internally. Wear of the pin and the inside of the bushing is eliminated by constant lubrication from the oil reservoir on each pin. The increased outer diameter and the deeper tempering of the bushing box allow external wear to be reduced, increasing service life. Sealed and lubricated pins and bushings greatly reduce the friction between components of the track, increasing service life. They also allow increase the machine's power, making operation more productive.

• Rotate pins and bushings when you reach the 100% wear limit.

NOTE: Operating the machine after the 100% wear limit can cause cracks on the bushings and completely wear them on the pins.

• The pins and bushings should be flipped, end to end, with the lube hole remaining DOWN for proper lubrication.

NOTE: Using the pins and bushings until they are completely worn out results in accelerated wear of other components.

Extended life chain track AVISO: The extended life chain track CELT is a sealed and lubricated track with an oil reservoir on each pin. Each knuckle is sealed to prevent penetration of contaminants and to provide internal lubrication. It incorporates larger diameter rotating bushings that turn over standard bushings. This allows wear to be distributed over the entire circumference of the bushing, and since it turns freely, it does not create friction wear between the sprocket and the bushing as occurs with conventional tracks. This system with larger diameter rotating bushings allows you to reduce the wear of standard bushings, increasing your service life. Sealed and lubricated pins and bushings greatly reduce the friction between components of the track, increasing service life. They also allow increase the machine's power, making operation more productive.

• The extended life chain track is recommended in high abrasive/low impact applications where bushing wear is severe.

• The narrowest possible track shoe that will give adequate flotation should be used to obtain maximum life from the sealed and lubricated standard pin and bushing joint.

• Field testing in abrasive conditions has proven that the extended life chain track bushing provides up to twice the working life of conventional lubricated track bushings.

NOTA: If the machine has been parked for an extended period of time or is working in corrosive environmental applications, check the bushings before operating the ma-

chine. Loosen the bushings if they will not rotate. This may be necessary on new chains where the clearance between bushings is minimal.

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6 - WORKING OPERATIONS

Lower frame wear factors that can be controlled NOTICE: Operating and maintenance techniques affect the service life of the lower frame. Correct operation and maintenance of the machine contribute to the control of lower frame wear.

Accumulated materials • Minimize the effects of material build-up by frequently checking the clearance of the tracks when working on land with mud, snow and wet sand.

• The build-up of material on the lower frame can cause the track to slip from the guide and frame.

• The build-up of material between the components of the lower frame causes wear because it increases track tension.

NOTE: Using tracks with the tension too high will reduce the life of the bushings, journals and sprocket by up to three times.

Track Tension • Check the track tension frequently during operation.

• When working in mud, snow and some sandy conditions, check the track tension more often.

NOTE: The material will build up on parts of the lower frame and the tracks will become too tight.

• Always maintain the correct track tension and always clean the lower frame at the end of the work shift.

Track Shoes • The shoes must provide adequate traction and flotation, but must not be wider than absolutely necessary.

NOTE: Flotation is the ability to stay on the surface of soft terrain or mud.

• Correct flotation occurs when the grousers fully penetrate into the ground without letting the track shoes go below the surface • Track shoes that are too wide can damage many components of the lower frame.

• The center of the track shoe is fastened to the track links. The links act as a fulcrum and must absorb or transmit any leverage or twisting forces that occur as the machine moves over uneven or rocky terrain. All of the other components (sprockets, track rollers and tensioner wheels) resist and restrict the twisting forces of the links.

NOTE: This results in wear and damage caused by the twisting action. The twisting action can also damage the links, pins, bushings, and track plate mounting hardware.

Effects of wide track shoes • Resistance to steering movement results in wear on the shoe corners and twists the track chain.

• Bending, cracking or breaking the track shoes, shoe hardware and links.

• Constant problems with loose shoe hardware that makes the bolt holes larger.

• Increased wear on links, roller flanges and wheel tensioner flanges, caused by the constant twisting of the track chain.

• Decreased pin and bushing life or decreased link life due to elongated pin and bushing bores.

NOTE: This is a result of the twisted links.

• Possible loss of lubricant in the lubricated track pins.

NOTE: This will result in early pin and bushing wear.

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6 - WORKING OPERATIONS

Wear factors that cannot be controlled NOTE: Soil and path conditions cannot be controlled. These conditions include abrasive soils, soil moisture, impact on the bottom frame and material accumulated.

Abrasive soils • Each type of soil on which a machine works has a different level of abrasiveness. Generally, the more abrasive, the greater the rate of wear.

• Moisture plays important role in abrasive soils. A sandy paste will be less abrasive than damp sand, especially if the sand builds up at the base of the sprocket and around the bushings. Wet abrasives have a grinding effect.

Low abrasiveness • Fine sand and clay belong to this category. When wet, this type of ground is soft and can be easily molded.

Moderate abrasiveness • Fine sand or clay that contains a small amount of rounded sand particles and enough moisture to stick to gaskets belong to this category.

High abrasiveness • These soils contain a high amount of sharp, irregular-shaped sand particles.

Impact • Impact is best described as the amount of grouser penetration in the ground. The effect of high impact loads can be reduced by reducing the machine speed and by using the smallest track shoes possible.

Low Impact • Track shoe grousers will completely penetrate the ground surface with little or no rock or other irregularities.

High Impact • Track shoe grousers will not penetrate the ground surface. Large rocks or large irregularities cause high impact on the lower frame system. Rocky terrain causes bending, breaking, and chipping of the components. Reduce the machine speed and use the smallest track shoes possible.

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6 - WORKING OPERATIONS

Wear factors that cannot be controlled (continued) Accumulated materials • These are any materials that adhere to or build-up around moving components.

NOTE: To maintain correct track tension, the tracks must be adjusted whenever required when working in this type of terrain.

• These materials cause imbalance between components, particularly between the chain and the sprocket. The materials tighten the chain, causing excessive tension and fatigue on the knuckles, pins, bushings and the contact surfaces between joint parts. The greater the imbalance due to the build-up of materials at the base of the sprocket, the higher each track bushing is suspended in the sprocket.

NOTE: This condition causes faster and serious forward and reverse wear, and "jumping" of the chain off the sprocket, indicated by a high loud "banging" noise. This results in high impact loads that cause additional wear and cracking. This build-up can also prevent the rollers from turning. When this happens, the track chain slips over that point of the roller. This causes a crushing over the roller.

• These materials also increase the "adhesive effect", not allowing the materials to escape and accelerating wear.

Open center jaws or special sprockets can help mitigate this problem. Intermittent packing can also occur between some of the sprocket teeth. Intermittent packing can cause the track to tightened and release rapidly. This will cause the recoil spring to compress and release. A loud “banging” noise will result.

Excessive load in reverse • Occurs when the machine is moving up a ramp in reverse and the upper part of the track chains are tensioned, compressing the recoil damper spring. When the machine is driven forward, a loud “banging” noise may occur as one or both recoil damper springs releases.

6-10

6 - WORKING OPERATIONS

Partially controlled wear factors Speed • Overspeed can cause a higher wear rate on pins, bushings and sprockets.

• The faster the speed, the faster the wear rate.

• High reverse speed accelerates bushing and sprocket wear.

• Reverse speeds are faster than forward speeds.

• Wear rate is also a function of speed and distance travelled, not just hours worked.

Impact • High speed will increase impact loading when there is low grouser penetration on hard surfaces or when working in rock.

• Impact can cause structural problems, such as bending, cracking or breakage of components.

NOTE: This may also result in gripping and breakage of pins and bushings.

• A worn chain can cause breakages.

Change of direction (right-hand and left-hand turns) • Wear rate increases with increased turning.

• Turning increases interference loads between moving components.

• Turning in reverse accelerates bushing and sprocket wear due to increased loads transferred from the rotation of the bushings against the sprocket in reverse.

Track slipping • Wear rate on all components increases when tracks slip.

• Track shoe grousers are affected due to increased spilling between the grousers and the ground.

Favored side operation • Wear rates will increase on all components when only one side of the machine is favored.

• Wear increases as more power is applied to the favored side.

• Also, more build-up and slipping will occur on the favored side, which will result in an increased wear rate.

Operation in reverse • Avoid excessive use of operations in reverse.

• This is not only an unproductive use of the machine, but it also accelerates the wear of the bushings and the sprocket.

• In most cases, the reverse gear speed is greater than the forward travel speed.

Levelling • Levelling shifts the machine weight to the front, causing a faster wear rate on the front rollers and tensioner wheels.

Ripping • Ripping will shift the machine weight toward the rear causing a faster wear rate on the rear rollers.

• During severe applications, the sprockets and track bushings wear much faster.

6-11

6 - WORKING OPERATIONS

Terrain Changes in the terrain change the attitude of the machine. This condition shifts the center of gravity and increases the weight of the machine on different parts of the lower frame.

1. Working uphill – This condition moves the weight of the machine rearward, causing increased wear of the rear rollers and wear from forward travel of the sprockets and bushings.

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2. Working downhill – The machine weight is moved forward, increasing wear of the front rollers.

NOTE: However, due to the design of the track system, working downhill reduces the wear of the sprockets and bushings.

3. Working on a side slope – This shifts the weight of the machine toward the slope side of the machine.

NOTE: Wear is increased on the sides of the frame rail, the rollers and flanges of the tensioner wheel, the ends of the bushings, and the ends of the track shoes that are on the slope side of the machine.

4. Working on elevated ground – The internal components support the heaviest load.

NOTE: Wear is increased on the inner knuckles, on the surface of the roller bearing, on the surface of the tensioner wheel, and on the ends of the track plate.

5. In extreme situations, there is too much external wear of the sprocket/bushing.

6-12

6 - WORKING OPERATIONS

6. Working on ground depression – The external components support the heaviest load.

NOTE: Wear is increased on the outer knuckles, on the surface of the roller bearing, on the surface of the tensioner wheel and on the ends of the track plate.

7. In extreme situations, there is too much external wear of the sprocket/bushing.

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Clean tracks Always clean the lower frame at the end of the day or shift. Park the machine on a level surface to prevent distortion of the track seals (Lubricated Track). If the temperature is cold, park the machine on a surface that will not freeze to the track shoes.

6-13

6 - WORKING OPERATIONS

Engine starting aids Engine startup DANGER Explosion hazard!

DO NOT use ether starting fluid. Explosion, death, serious personal injury, or serious engine damage could occur.

Failure to comply will result in death or serious injury.

D0085A

1. Carry out all of the necessary procedures before starting the engine. See page 4-3 for detailed information.

2. Turn the ignition switch to ON (ON) and watch the instrument cluster.

NOTE: The engine preheat warning light will illuminate if the temperature is low and engine preheating is required.

3. Wait for the preheat warning light to go out before starting the engine (START).

4. Place the hand throttle in the middle position between fast (hare symbol) and slow (tortoise symbol) and keep it in this position until starting the engine.

NOTE: For additional instructions to help start the engine, consult an authorized CASE CONSTRUCTION dealer.

Engine coolant heater (if equipped) Your machine allows installation of an engine coolant heater.

NOTE: Check the orifice on the right-hand side of the engine cylinders block.

Consult an authorized CASE CONSTRUCTION dealer for information about purchase and installation of this option.

Follow the heater manufacturer’s instructions for installation and operation.

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6-14

1

6 - WORKING OPERATIONS

Engine oil heater (if equipped) Your machine allows installation of an engine oil heater.

NOTE: Check the orifice on the right-hand side of the engine oil reservoir.

Consult an authorized CASE CONSTRUCTION dealer for information about purchase and installation of this option.

Follow the heater manufacturer’s instructions for installation and operation.

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6-15

2

6 - WORKING OPERATIONS

Cab tilting system - Operating Tilting the cab NOTICE: The left-hand and right-hand ROPS side panels must be open to prevent interference with other frame components. The left and right engine compartment panels and cab doors must be closed.

1. Park the machine on a firm, level surface.

2. Engage the parking brakes by pushing both levers all the way back.

3. Open the right-hand and left-hand side panels under the cab.

4. Turn the master disconnect switch to the “power off” position as shown.

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5. Remove the bolts that attach the brush guard to the canopy, if equipped. (one each side)

6-16

6 - WORKING OPERATIONS

6. Tilt the branch guard back. Block with suitable hardware to keep the guard from coming back down into contact with the canopy.

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7. Remove the support mount bolts on the right side of the cab.

6-17

6 - WORKING OPERATIONS

8. Turn the pump diverter valve into the cab tilt position. (long portion of the handle to the left of center) Actuate the hand pump and tilt the cab slowly.

NOTICE: Be certain that the cab is tilted clear over to the maximum over center angle and that the retaining cable is tight.

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. Pump diverter valve

. Retaining cable

6-18

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6 - WORKING OPERATIONS

Refilling and bleeding the tilt system 1. Make sure the cylinder rod is fully retracted.

2. Remove the check plug.

3. If necessary, top off with oil. Install the fill check plug.

Refer to page 8-1 for correct capacity specifications.

4. Tilt and lower the cab two to three times to remove air from the system.

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. Plug

Lowering the ROPS cab or canopy 1. Turn the diverter valve to the lower position. (long portion of the handle to five o’clock) Actuate the hand pump and lower the cab slowly.

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2. Install the support mount bolts and torque to 550 623 N·m (405.7 - 459.5 lb ft).

3. If equipped with a branch guard, lower this guard until it is aligned with the cab.

4. Install the bolts and torque to 570 - 730 N·m (420.4 538.4 lb ft).

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6 - WORKING OPERATIONS

6-20

7 - MAINTENANCE

7 - MAINTENANCE###_7_### GENERAL INFORMATION

Maintenance and adjustments WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION Section before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138A

WARNING Personal Protective Equipment (PPE) required.

When assembling, operating, or servicing the machine, wear protective clothing and PPE necessary for the particular procedure. Some PPE that may be necessary includes protective shoes, eye and/or face protection, hard hat, heavy gloves, filter mask, and hearing protection.

Failure to comply could result in death or serious injury.

W0353A

ATTENTION: • Use only recommended fluids and lubricants. See page 8-1.

• Use only genuine spare parts.

• Using fuel, lubricants, fluids or spare parts other than those recommended will immediately void the warranty.

• Never change the fuel injection pump governor setting or the hydraulic system safety valve setting. Lead seals should be removed only by authorized personnel. Otherwise, the manufacturer rejects any responsibility in regard to the warranty.

• Always keep electrical components protected from water and humidity.

• Never remove electrical components such as the main electronic central unit, sensors, etc. as they may be irreversibly damaged.

• Clean the grease fittings before lubrication. Clean around plugs and filler holes before adding fluid. No dust or dirt must enter the components or the circuits.

• Any modification to this machine without prior authorization could cause serious injury. Do not make any modifications without authorization. Consult your authorized dealer CASE CONSTRUCTION. • Take particular care to replace all filters regularly. Clean filters mean longer engine running life.

• Handle and dispose of the waste in accordance with environmental regulations, laws, and government codes.

ATTENTION: When it is necessary to wash the machine, do NOT direct pressurized water or steam directly onto electrical or electronic components. Protect the following components: • Solenoid valves • CPU, panels, and electronics • Alternator and starter motor • Electrical connectors and wiring harnesses • Fuses and relays • etc,

7-1

7 - MAINTENANCE

Preparing the machine for maintenance ATTENTION: Do not allow unauthorized persons to perform maintenance or repairs on the machine. Read this Manual carefully before starting, operating, filling or servicing the machine.

Unless otherwise specified, all maintenance operations should be carried out as follows: 1.

Park the machine on a flat, level, firm surface, away from any obstacles.

2.

Keep all unauthorized personnel clear of the area.

3.

Support the implements on the ground.

4.

Shut down the engine, placing the ignition key in the off position.

5.

Set the park brake.

6.

Remove the key from the ignition switch.

7.

Place chocks blocking the tracks.

8.

Wait until all circuits are cool before you start servicing or repairing the machine.

9.

Relieve all hydraulic pressure from the circuits.

10. Relieve all accumulator pressure for the appropriate circuit.

11. Attach a "DO NOT OPERATE" tag on the ignition switch or cab door, to inform that the machine is down for inspection or maintenance services.

NOTE: This tag will prevent accidental start-up of the machine.

SP0043

7-2

1

7 - MAINTENANCE

Hourmeter The hourmeter enables you to schedule the maintenance and lubrication operations of the machine. Its hourly indications are the same as those of a clock when the engine is running.

The maintenance intervals are carefully calculated to guarantee safe and efficient machine operation. Take a reading of the machine's hours worked and determine, based on the lubrication and maintenance table when and what type of maintenance is required.

Service intervals indicated in the table refer to a machine working under normal operating conditions.

During the first hours of operation of the machine, or in severe conditions or in environments with a high concentration of dust, water, or mud, the intervals for maintenance must be reduced.

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ATTENTION: Be sure to carry out all the servicing operations properly as defined in this manual.

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7-3

7 - MAINTENANCE

Maintenance ATTENTION: Most accidents involving machine inspection and maintenance services can be avoided by following basic safety procedures and precautions. Read and understand all the safety warnings contained in this manual and all the safety decals on the machine. Correctly follow the maintenance procedures.

• Never service the machine (lubrication, repairs, adjustments) with the engine running, unless it is recommended.

• When removing or installing a machine component, make sure that the supports and lifting devices are appropriate for the load to be supported. Always remember that the fixing point that you choose on the machine for lifting must be suitable for the planned load and that the area for supporting the machine on the ground must be stable.

• Be well aware of the capacity of service jacks and other lifting equipment, as well as how to use them.

• Any load lifted with a service jack or with other lifting equipment is dangerous. Before starting work on the machine, transfer the weight from the jacks to another more secure means of support.

• Before performing inspection or maintenance services on the machine or on any component that may fall, make sure this component is securely locked, chocked, supported or blocked. Protect sharp objects and edges when carrying out service on the machine.

• Do not work around knuckles or other components of the machine which are not adequately supported and blocked.

• Never perform repairs on mechanical or pressurized components or components with fluid or gas before relieving the pressure according to the specifications of each component.

• Never use gasoline, diesel, petroleum jelly or other flammable products for cleaning operations.

Only use authorized commercial solvents that are non-flammable and non-toxic.

der high pressure and any leak, no matter how small, can penetrate the skin, causing serious injuries. Use a piece of cardboard or wood to locate the leak. Relieve the hydraulic pressure before shutting down the circuits, and when redoing the connections, make sure they are tight.

• Prior to performing maintenance operations that involve handling lubricant fluids, grease or coolant liquids, make sure to use certified protective equipment, such as protective clothing, rubber gloves and safety goggles to prevent contact with the eyes and skin.

Prolonged contact of the skin with these substances could cause irritation and other problems on the skin.

In the event an accidental contact occurs, wash with plenty of water and seek medical attention, if required.

• Following the presence of flammable fluids, do not use matches, cigar lighters or torches as lighting means when servicing the machine.

• Keep your hands and face away from loose connections during pressure tests on the injectors and injection systems. Also, wear protective glasses with side shields.

• When maintenance operations require access to any component or areas that cannot be reached from the ground, use a ladder or platform. If you do not have this equipment, use the means of access available on the machine, such as handrails and steps. Perform these operations with care.

• Make sure that all auxiliary electrical equipment (heaters, battery chargers, pumps and others) are properly grounded.

• Prior to starting the engine, warn all persons performing operations or working around the machine. Sound the horn.

• Always lock engine hood before servicing any component inside the engine compartment.

• Keep everyone away from the implements. Avoid accidents.

• Always use suitable tools to align the holes. Do not use hands or fingers.

• Never use your hand or any other body part to identify hydraulic leaks. The hydraulic system operates un-

7-4

7 - MAINTENANCE

Safety checks ATTENTION: To operate the machine correctly means to prolong its working life. Follow the instructions contained in this manual before performing any maintenance on the machine.

Check the machine every day before commencing the work: 1. Check controls and instruments.

2. Check the levels of fluid, oils, fuel, and coolant with the machine parked on firm, level ground, and the engine cold.

3. Check the hydraulic lines for leaks, kinking, wear or damages.

4. Visually inspect the machine outside, considering its condition. If there is any change, immediately repair or contact a dealer.

5. If the machine exhibits any fault, repair before starting or contact your dealer.

BRCE12CEXLUE840

Variable periodic maintenance Some working environments require that maintenance be performed more frequently. Dust, dirt, moisture, extreme hot or cold, and many other factors should be taken into consideration when servicing the machine. Certain equipment or auxiliary tools may cause more stress on hydraulics, drivetrain, engines, or filters. The following maintenance should be performed on regular schedules, but often need special attention when conditions require.

Engine Air Filter • Replace the primary and secondary elements if the air filter restriction indicator lights up.

• Inspect the filter for damage.

• Wipe off the filter seal, and clean all dust from air cleaner housing.

• Never use water to clean the primary filter.

• For complete information, see the maintenance chart on page 7-14 and the air filter replacement information.

7-5

5

7 - MAINTENANCE

Track • Clean the tracks and lower frame as required or at the end of the work shift.

• Park the machine on a level surface to prevent distortion of the track seals.

• If the temperature is low, park the machine on a surface that will not freeze to the track shoes.

• Check the track tension frequently when you operate.

• Check the track tension more often when working in extreme conditions.

• When material packs and collects on the lower frame, the tracks may become too tensioned.

• Correct track adjustment is the most important factor that helps to control lower frame wear.

Radiator • Check the machine for debris, especially around the engine area and radiator.

• Make sure these areas are clean.

• Check the coolant level at the coolant reservoir.

Fuel Prefilter • Check for water in the fuel system.

• Low temperatures can cause water to collect in the fuel reservoir.

• Check the first stage fuel filter for water.

• Drain any sediment and/or water that collects in the fuel system.

NOTE: This should be a periodic maintenance procedure dependent upon climate and use conditions.

Fuses • If a fuse is defective, an indicator light will illuminate.

• Always replace fuses with a fuse of the correct amperage.

NOTE: If a fuse blows, replace it at once. Locate the problem and if it reoccurs, have it checked by a service technician.

7-6

7 - MAINTENANCE

Releasing pressure in the hydraulic system WARNING Pressurized system!

Hydraulic fluid leaking under pressure can penetrate the skin and cause serious injuries. To prevent personal injury, relieve all pressure before disconnecting the fluid lines or before starting maintenance services on the hydraulic system. Before applying pressure, make sure all connections are tight and all components are in good condition. Never use your hands to check for suspected leaks under pressure. Use a piece of cardboard or wood for this purpose. If injured by leaking fluid, see your doctor immediately.

Failure to comply with these recommendations could result in death or serious injury.

Releasing pressure from the hydraulic system To release hydraulic system pressure, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Put the steering control lever in NEUTRO. Set the parking brakes.

5.

Shut down the engine, placing the ignition key in the off position.

6.

Turn the ignition key to the on position.

ATTENTION: Do not start the engine.

7.

Put the parking brake lever in the operating position.

8.

Operate the control levers from right to left and front to rear approximately a dozen times.

9.

Put the right-hand parking brake lever in the engaged position.

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10. Set the ignition key to the off position.

7-7

7 - MAINTENANCE

Hydraulic contamination ATTENTION: Contamination in the hydraulic system is a major cause of the malfunction of hydraulic components.

Contamination is any foreign material in the hydraulic fluid.

Contamination of the hydraulic system • When you drain the fluid or disconnect any line • When you disassemble a component • From normal wear of the hydraulic components • From damaged seals or worn seals • From a damaged component in the hydraulic system

Issues resulting from hydraulic contamination NOTE: All hydraulic systems operate with some contamination. The design of the components in this hydraulic system permits efficient operation with a small amount of contamination. An increase in this amount of contamination can cause problems in the hydraulic system.

• Cylinder rod seals that leak • Control valve spools that do not return to neutral • Movement of control valve spools is difficult • Hydraulic fluid is too hot • Pump gears, housing, and other parts that wear rapidly • Relief valves or check valves held open by dirt • Quick failure of components that have been repaired • Slow cycle times are slow. The machine does not have enough power.

ATTENTION: If your machine has any of these issues, check the hydraulic fluid for contamination. There are two types of contamination: microscopic and visible.

Microscopic contamination of the hydraulic system NOTE: Microscopic contamination occurs when very fine particles of foreign material are suspended in the hydraulic fluid. These particles are too small to see or feel. Microscopic contamination can be found by identification of the following problems or by testing in a laboratory.

• Cylinder rod seals that leak • Control valve spools that do not return to neutral • The hydraulic system has a high operating temperature

Visible contamination of the hydraulic system NOTE: Visible contamination is foreign material that can be found by sight, touch, or odor. Visible contamination can cause a sudden failure of components.

• Particles of metal or dirt in the fluid • Air in the fluid • Dark or thick fluid • Fluid that smells burned • Water in the fluid ATTENTION: If you find contamination, use a Portable Filter to clean the hydraulic system.

7-8

7 - MAINTENANCE

General safety before you service General and specific safety information Most accidents involving machine operation and maintenance can be avoided by following basic safety rules and precautions. Read and understand all the safety messages in this manual, the safety manual, and the safety decals on the machine before you operate or service the machine. See your dealer if you have any questions.

Read this manual complety and make sure you understand the controls. All equipment has a limit. Make sure you understand the speed, brakes, steering, stability and load characteristics of this machine before you start to operate.

Do not remove this manual or the safety manual from the machine. See your dealer for additional manuals. Also see the manual information on the Title pages (first and second pages in front of the Table of Contents) of this manual.

The safety information given in this manual does not replace safety codes, insurance needs or, federal, state, and local laws. Make sure your machine has the correct equipment according to these rules or laws.

Additional safety messages are used in the text of the manual to show specific safety hazards.

NOTICE: Safety messages in this section point out situations which can be encountered during the normal operation and maintenance of your machine. These safety messages also give possible ways of dealing with these conditions.

7-9

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7 - MAINTENANCE

Plastic and resin parts Plastic and resin parts Avoid using gasoline, kerosene, paint thinner, etc., when cleaning plastic windows, console, instrument cluster, monitor, gauges, etc. Use only water, mild soap and a soft cloth when you clean these parts.

Using gasoline, kerosene, thinners, etc., will cause discoloration, cracking or deformation of the part being cleaned.

7-10

7 - MAINTENANCE

Access doors Access doors Left rear compartment access handle: The left and right access doors and left and right engine side panels open by pulling on the handle, as shown.

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The left and right access doors and left and right engine side panels may be locked, as shown.

The left and right side access doors are held open by a support strut.

1. Right access door support strut

7-11

7 - MAINTENANCE

The left and right side engine side panels are held open with a support rod.

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2. Left upper engine access panel support rod Make sure that the rod is locked into the position shown before servicing.

To close the upper engine side panels, lift the rod end out of the lock position and close the panel.

After securing the upper engine side panels open, the operator or technician may lift the lower panels up and out for more access.

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To access the radiator, remove the two bolts at the top of the radiator grill.

After removing the two bolts the radiator grill may be tipped out, as shown.

7-12

7 - MAINTENANCE

Right rear compartments NOTICE: The right rear access door must be locked into the up position with the support strut, as shown.

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Before closing the right rear access door place the support strut into the storage retainer.

Remove the bolts that hold the access plate under the engine oil pan.

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3. Engine oil drain plug

7-13

10

7 - MAINTENANCE

MAINTENANCE CHART

Maintenance chart Replace Drain fluid Grease Check

Cleaning Change fluid Adj.

Maintenance action

Page no.

Daily inspection x Overall When the warning lamp lights x Air filter maintenance when the warning light comes on Every 10 hours x Engine oil level x Reservoir coolant level check Hydrostatic and hydraulic fluid level - Oil level of the hydraulic x reservoir x Grease points Initial 20 hours x Track shoe bolt torque Every 50 hours x Fuel filter/water separator x Radiator coolant level check Every 250 hours x Final drive oil level x Engine oil changing and filter replacement x Fuel tank breather Every 500 hours x Fuel filter - Replace x Crankcase Ventilation Filter x Battery electrolyte level check Every 1000 hours x Hydraulic reservoir breather relief valve x Drive shaft lubrication x Fuel reservoir - Drain x Changing the final drive oil / Planetary reducer oil x Engine air filter system EVERY 2000 HOURS x Engine Coolant x Hydraulic and hydrostatic drive filters x Hydraulic and hydrostatic drive fluid x Hydraulic oil filter and suction screens AS REQUIRED x Fan and air conditioning drive belts x Air filter dust valve x Track chain tension x Cab air filters (if equipped) x Cab protection (ROPS and FOPS) x Access doors x Seat belt / Operator's seat x Ripper assembly – Rod adjustment

7-14

7-15 7-16 7-17 7-18 7-19 7-20 7-24 7-25 7-26 7-27 7-28 7-32 7-33 7-35 7-36 7-38 7-40 7-41 7-42 7-44 7-46 7-48 7-50 7-51 7-52 7-53 7-54 7-57 7-58 7-59 7-60 7-61

7 - MAINTENANCE

Daily inspection

General WARNING Improper operation or service of this machine can result in an accident.

Read and understand the SAFETY INFORMATION Section before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.

Failure to comply could result in death or serious injury.

W0138A

Before starting work, always inspect the machine and service as required.

Overall • Check for water or oil leaks.

• Check that all screws and nuts are correctly tightened.

• Wipe off any dust and clean off any accumulated debris (engine, operator's compartment, etc.).

• Check the track tension and wear.

• Check for damage.

Engine • Check the oil level, and change the oil, if necessary.

• Check the coolant level in the expansion tank.

• Check for clogging or damage to the radiator.

• Check the engine accessory drive belt condition.

• Check that the air filter restriction warning light is not illuminated on the console panel.

• Check for water or oil leaks on the components.

• Check the condition of all fuel lines.

• Check the fuel level in the reservoir.

Others • Check the hydraulic reservoir level.

• Check that the hydraulic fluid is clean.

• Check the condition of all hydraulic lines.

• Check for electrical short-circuits.

• Check that all battery connections are properly tightened.

• Adjust the rear view mirrors.

• Check for fluid leaks in the cylinders.

• Check the condition of the blade and ripper (if equipped).

After Starting the Engine • Did the engine start correctly? Is the exhaust smoke normal? Any unusual noises?

• Check for abnormal noise on the hydraulic components.

• Check for water, fuel, or oil leaks on the components.

• Check the audible alarm devices, working lights and windshield wipers.

• Check that all hydraulic circuits are functioning correctly.

7-15

7 - MAINTENANCE

When the warning lamp lights

Service air filter when warning light illuminates Engine air filter restriction indicator light The air filter restriction indicator light comes on if air filter is clogged.

NOTE: It will illuminate briefly when the ignition switch is turned on.

If the light comes on, stop the machine immediately.

Replace the primary and secondary engine air filter elements. See page 7-44 for further information.

7-16

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7 - MAINTENANCE

Every 10 hours

Engine oil level WARNING Burn hazard!

Be very careful to avoid contact with hot fluids. If fluid is extremely hot, allow it to cool to a moderately warm temperature before proceeding.

Failure to comply could result in death or serious injury.

W0362A

Always check the oil level with the engine stopped and the machine on level ground.

NOTE: Refer to page 8-1 for the correct capacity specifications.

To get an accurate measure of the engine oil level, make sure to push the engine oil level dipstick completely down before removing.

1. Engine oil dipstick 2. Engine oil fill tube

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Follow the instructions on the dipstick and add oil if necessary.

Extreme engine operating conditions During constant operation above 40 ° on sloping ground, the engine will require the addition of 0.9 l (1.0 US qt) oil to the crankcase.

Returning to normal 40 ° and less severe applications will require the additional 0.9 l (1.0 US qt) of oil to be drained off.

7-17

7 - MAINTENANCE

Coolant Level Check of the reservoir WARNING Burn hazard!

Be very careful to avoid contact with hot fluids. If fluid is extremely hot, allow it to cool to a moderately warm temperature before proceeding.

Failure to comply could result in death or serious injury.

W0362A

Check the reservoir coolant level when the system is cold and the engine is shut down. Do not remove the radiator cap during this check. The coolant level must be between the full and add marks on the reservoir. Add coolant as required to the coolant reservoir.

NOTE: Refer to page 8-1 for the correct capacity specifications.

1. Coolant reservoir

BRCE12DOCNH0019

Coolant solution A mixture of 50 % CASE AKCELA PREMIUM ANTIFREEZE and 50 % water must be used in this machine.

This mixture is used if the lowest ambient temperature is -37 °C (-34.6 °F). If the ambient temperature is lower, adjust the mixture to attain a lower freeze point using the freeze point-concentration chart on the label of your antifreeze concentrate. Never use a cooling solution containing more than 60 % CASE AKCELA PREMIUM ANTI-FREEZE. It is recommended to use the mixture in the machine throughout the year.

NOTICE: After you fill the cooling system, mix the CASE AKCELA PREMIUM ANTI-FREEZE and water completely by running the engine at operating temperature for approximately five minutes. This procedure must be done when the machine is in temperatures below 0 °C (32.0 °F).

Coolers and engine compartment clear of debris Check the radiator compartment, coolers and engine for any build-up of debris, dirt and foreign material that might impede the cooling of components.

7-18

1

7 - MAINTENANCE

Hydrostatic and hydraulic fluid level - Hydraulic reservoir oil level WARNING Burn hazard!

Be very careful to avoid contact with hot fluids. If fluid is extremely hot, allow it to cool to a moderately warm temperature before proceeding.

Failure to comply could result in death or serious injury.

W0362A

NOTE: Refer to page 8-1 for the correct capacity specifications.

The sight glass for the hydraulic/hydrostat driven oil reservoir is located behind the rear right-hand access door.

• Check the oil level of the hydraulic reservoir only when the machine is level, front mounted equipment is on the ground, the ripper, (if equipped) is on the ground, and the engine is stopped.

• The oil level must be up to the mark FULL COLD (1) Sight glass for the hydraulic/hydrostat driven oil reservoir

RCIL10CWL045AAL

1

RCIL10CWL046AAL

2

(2) Hydraulic reservoir fill tube

7-19

7 - MAINTENANCE

Lubrication points WARNING Avoid injury! Always do the following before lubricating, maintaining, or servicing the machine.

1. Disengage all drives.

2. Engage parking brake.

3. Lower all attachments to the ground, or raise and engage all safety locks.

4. Shut off engine.

5. Remove key from key switch.

6. Switch off battery key, if installed.

7. Wait for all machine movement to stop.

Failure to comply could result in death or serious injury.

W0047A

NOTE: Apply grease to the lubrication points listed below. See page 8-1 for the correct capacity and specification.

(1) Lift cylinder – rod end, 2 (1 each side) (2) Lift cylinder – Liner end, 2 (1 each side)

BRCE12DOCNH0020

1

BRCE12DOCNH0022

2

(3) Tilt cylinder – rod end, 1 (4) Angle cylinder – rod end, 2 (1 each side)

7-20

7 - MAINTENANCE

(5)

(6)

Tilt cylinder – closed end, 1

BRCE12DOCNH0026

3

BRCE12DOCNH0028

4

BRCE12DOCNH0030

5

Central blade pin, 1

(7) Lift cylinder bracket – bracket, 2 (1 each side) (8) Lift cylinder bracket pivot – pivot, 2 (1 each side)

7-21

7 - MAINTENANCE

(9)

Power arc mounting pin – pin, 2 (1 each side)

BRCE12DOCNH0031

6

BRCE12DOCNH0032

7

RCIL10CWL119AAL

8

(10) Central bushing of the equalizing beam, 1 (left-hand side of the machine)

(11) Bushings from the ends of the equalizing beam, 2 (1 on each side)

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7 - MAINTENANCE

(12) Ripper lift cylinder – eyelet end, 2 (1 each side)

BRCE12DOCNH0035

9

(13) Blade distance strut – rod end, 2 (1 each side)

BRCE12DOCNH0036

7-23

10

7 - MAINTENANCE

Initial 20 hours

Track shoe bolt torque Check the torque of the shoe bolts with a new machine or if the shoes have been removed.

Tighten the bolts in the sequence shown for the standard track shoe.

RCIL10CWL054AAL

Tighten the master link bolts to a torque of 715 785 N·m (527.4 - 579.0 lb ft) and 652 - 720 N·m (480.9 - 531.0 lb ft) for the standard link bolts.

ATTENTION: Do not over tighten the track shoe bolts.

7-24

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7 - MAINTENANCE

Every 50 hours

Fuel filter/water separator WARNING Burn hazard!

Hot coolant can spray and scald if you remove the radiator or deaeration tank cap while the system is hot. To remove the cap: allow the system to cool, turn the cap to the first notch, and wait for all pressure to release. Remove the cap only after all pressure has released.

Failure to comply could result in death or serious injury.

W0367A

Check the first stage fuel filter for water and sediment .

1. Rotate the drain valve to the left (counter-clockwise).

Drain any water and sediment from the first stage fuel filter. Tighten the valve only finger tight.

• Fuel filter • Drain valve (bottom of filter)

RCIL10CWL092AAL

1

RCIL10CWL029AAL

2

2. If you find water or sediment in the filter, you will need to drain any water and sediment from the fuel tank.

• Fuel Tank Drain Plug

7-25

7 - MAINTENANCE

Radiator coolant level check WARNING Burn hazard!

Hot coolant can spray and scald if you remove the radiator or deaeration tank cap while the system is hot. To remove the cap: allow the system to cool, turn the cap to the first notch, and wait for all pressure to release. Remove the cap only after all pressure has released.

Failure to comply could result in death or serious injury.

W0367A

Check the radiator coolant level at the sight gauge every 50 hours of operation when the coolant is cold and the engine is stopped. The coolant must be seen in the sight gauge.

DO NOT remove the radiator cap for this check.

(1) Sight gauge NOTE: If the radiator coolant level is low and the coolant reservoir level is at the FULL mark, check for air leaks in the hose between the radiator and coolant reservoir.

RCIL10CWL091AAL

7-26

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7 - MAINTENANCE

Every 250 hours

Final drive oil level Prior operation: Park the machine on a level area. Turn the engine “OFF”.

NOTE: Refer to page 8-1 for the correct capacity specifications.

1. Remove the check plug slowly to release the pressure.

Oil should be at the top of this plug orifice on both sides.

• Fill and Check plug

RCIL10CWL095AAL

1

RCIL10CWL118AAL

2

2. If necessary, add oil to the final drive through the fill plug .

3. Install the fill plug.

4. Repeat steps through for the other final drive.

Ends of the planetary reducer Check the level of fluid in each planetary. Oil should just run out of the plug, when removed for inspection. If necessary, add fluid.

• Planetary fill and check plug

7-27

7 - MAINTENANCE

Engine oil changing and filter replacement NOTE: Refer to page 8-1 for the correct capacity specifications.

Change the engine oil more frequently conditions are severe (frequent stopping and starting and high or low engine temperatures).

• Park the machine on firm, level ground. The old oil and contaminants will drain better if the engine is slightly warm.

Engine Oil is recommended for use in your engine. Engine Oil will lubricate your engine correctly under all operating conditions.

RCIL10CWL030AAL

If engine oil is not available, use only oil that meets API CJ-4 engine oil service category.

NOTE: Do not put performance additives or other oil additive products in the engine crankcase. The oil change intervals given in this manual are according to tests carried out.

NOTE: Use of an engine oil pan heater or an engine coolant heater may be required when operating temperatures are in Winter or Arctic conditions.

NOTE: The use of low viscosity oils, such as 10 - 30 W can be used to aid in starting the engine and in providing sufficient oil flow at ambient temperatures below -5 °C (23.0 °F). The continuous use of low viscosity oils can decrease engine life due to wear.

See the table below for the recommended viscosity at ambient air temperature ranges.

7-28

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7 - MAINTENANCE

Oil viscosity/temperature ranges

BRCE12DOCNH0038

7-29

2

7 - MAINTENANCE

Changing the Oil and Replacing the Filter NOTE: For a more complete removal of foreign material, change the engine oil while the engine is still warm after operation.

1. Before draining the oil, obtain a container with sufficient capacity.

2. Remove the engine oil drain plug • Plug

BRCE12DOCNH0044

3

BRCE12DOCNH0045

4

3. Turn the oil filter counterclockwise to remove. Discard the filter.

• oil filter

4. Use a clean cloth and clean the sealing surface of the oil filter base to remove all dirt or gasket material.

5. Apply a thin layer of clean grease or oil to the gasket of the new oil filter.

6. Turn the new oil filter onto the base until the gasket makes contact with the base. Continue to tighten the filter another 3/4 turn by hand.

NOTE: Do not use a filter strap wrench to install the oil filter. An oil filter strap wrench can cause leaks if the filter is dented.

NOTE: Clean all dirt and foreign material from the front engine guard at least every thirty days. Dirt will cause rust on the engine oil pan and loss of engine oil.

7. Install the drain plug. Torque the drain plug to 68 82 N·m (50 - 60 lb ft). Overtightening can damage the oil pan. Install the protection plate.

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7 - MAINTENANCE

8. Put new oil into the engine oil filler tube.

9. Before you start the engine, prime the turbocharger oil lines with oil. See the following topic.

10. Start the engine and run it at idle speed. Check the engine oil filter for leaks. After 2 min, stop the engine, wait 2 min (3 min) and check the engine oil level with the dipstick.

7-31

7 - MAINTENANCE

Fuel tank breather The fuel tank cap breather must be cleaned every 1000 hours of operation or more frequently (shorter periods) when operating the machine in extreme conditions. The cover breather allows air to enter the fuel tank.

1. Remove the cap from the fuel reservoir.

BRCE12DOCCNH000

2. Clean the fuel reservoir cap and the breather with cleaning solvent.

3. Wear full face protection and use compressed air to dry the fuel reservoir cap and the breather.

4. Install the fuel reservoir cap and the breather.

7-32

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7 - MAINTENANCE

Every 500 Hours

Fuel filter - Replace 1. Close the fuel shutoff valve. (shown in open or flow position).

RCIL10CWL093AAL

1

RCIL10CWL128AAL

2

RCIL10CWL092AAL

3

2. Clean the filter heads and the outside area around the fuel filters.

3. Loosen the drain valve and drain the first stage filter.

4. Remove both the first and second stage filters.

5. Apply a thin layer of clean oil to the gasket of the first stage filter.

6. Install the new filters. Use your hands to tighten the first stage filter 3/4 turn after the filter makes contact with the filter head.

7. Open the shutoff valve.

8. Remove the air from the fuel system.

7-33

7 - MAINTENANCE

Removing air from the fuel system Air must be removed from the fuel system if one or more of the following conditions occurs: A. If the engine stops due to lack of fuel in the tank.

B. If the fuel filters are replaced.

C. If the fuel system is serviced.

D. If the machine has been in storage.

1. If necessary, fill the fuel tank.

2. Make sure the fuel tank shutoff valve is in the ON position.

3. Loosen the air bleed screw on the filter head or turns.

• Air bleed fitting • Hand primer

RCIL10CWL138FAL

4. Operate the hand primer until fuel with no air bubbles flows from around the air bleed screw.

5. Tighten the air bleed screw.

6. Start the engine and check for fuel leaks.

7-34

4

7 - MAINTENANCE

Crankcase ventilation filter Crank case breather filters Replace the crankcase breather filters after 500 h of operation.

The crankcase breather is located at the left, rear, top of the engine.

Clean the area around the breather box and remove the cover to access the two filters.

RCIL10CWL111AAL

7-35

1

7 - MAINTENANCE

Battery electrolyte level - Check WARNING Battery acid causes burns. Batteries contain sulfuric acid.

Battery electrolyte contains sulfuric acid. Contact with skin and eyes could result in severe irritation and burns. Always wear splash-proof goggles and protective clothing (gloves and aprons). Wash hands after handling.

Failure to comply could result in death or serious injury.

W0120A

Batteries located in the left-hand rear compartment

RCIL10CWL077AAL

If the electrolyte level is low, add distilled water to each cell until the fluid level is at the split ring at the bottom of each cell opening.

In conditions of extreme heat, check the battery fluid every 250 h.

If the temperature is 0 °C (32.0 °F) or below and you have added distilled water to the batteries, do the following: connect a battery charger to the batteries or operate the machine for approximately two hours. This procedure is necessary to mix the distilled water with the electrolyte.

WARNING Battery gas can explode!

To prevent an explosion: 1. Always disconnect the negative (-) battery cable first. 2. Always connect the negative (-) battery cable last. 3.

Do not short circuit the battery posts with metal objects. 4. Do not weld, grind, or smoke near a battery.

Failure to comply could result in death or serious injury.

W0011A

7-36

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7 - MAINTENANCE

Cleaning the batteries WARNING Battery acid causes burns. Batteries contain sulfuric acid.

Avoid contact with skin, eyes or clothing. Antidote (external): Flush with water. Antidote (eyes): flush with water for 15 minutes and seek medical attention immediately. Antidote (internal): Drink large quantities of water or milk. Do not induce vomiting. Seek medical attention immediately.

Failure to comply could result in death or serious injury.

W0111A

1. Check regularly for dirt, corrosion, and damage to the batteries and the battery housing. Dirt mixed with electrolyte or moisture on the top of the batteries can cause a discharged condition in the batteries. Use one of the following methods to clean the batteries 2. Use a Battery Saver product. Follow the instructions on the container. These cleaning products do not need water.

3. Use baking soda or ammonia and flush the outside of the battery with water. If you do not have a Battery Saver product, use other special cleaners to prevent corrosion on the battery terminals

7-37

7 - MAINTENANCE

Every 1000 hours

Hydraulic reservoir breather relief valve Prior operation: Park the machine on firm level ground and turn the engine off.

• Open the access door and secure it in the open position.

RCIL10CWL078AAL

1

RCIL10CWL048AAL

2

RCIL10CWL049AAL

3

• Clean the area around the breather and relief valve.

• Remove the valve.

• Remove the clamp that secures the cover.

7-38

7 - MAINTENANCE

• Clean the valve with a cleaning solvent.

• Wear full coverage face protection and use compressed air, to dry the valve.

• Install the breather and close the access door.

7-39

7 - MAINTENANCE

Drive shaft lubrication NOTE: See page 8-1 for the correct specification.

NOTE: Refer to page 6-16 for the cab tilt procedures.

Tilt the cab to access the drive shaft slip spline

BRCE12DOCCNH000

1

Slip spline

7-40

7 - MAINTENANCE

Fuel reservoir - Drain Drain fuel tank condensation every 1000 hours of operation or more frequently (shorter periods) when operating the machine in extreme conditions.

Have a suitable container ready to capture fuel for inspection and slowly remove the drain plug

BRCE12DOCCNH000

1

Fuel Tank Drain Plug If you find water in the fuel tank, the fuel filters should also be checked.

7-41

7 - MAINTENANCE

Change the final drive oil / Planetary reducer oil Prior operation: Park the machine on a firm level surface and stop the engine. If possible, drain the final drives when the oil is warm to help remove contaminations.

NOTE: Refer to page 8-1 for the correct capacity specifications.

1. Clean the area around the fill and check and drain plugs. The drain plugs are located under the housing.

2. Remove the fill and check plug slowly.

• Fill and Check plug • Final drive drain plug

RCIL10CWL095AAL

1

RCIL10CWL097FAL

2

3. Have a suitable container ready and slowly remove the drain plug. Drain the oil completely.

• Final drive drain plug (one each side)

4. Install again the drain plug.

5. Fill the final drive with new oil until it just begins to run from the check plug. Install plug.

6. Install the filling plug and repeat the procedure for the other side.

7-42

7 - MAINTENANCE

Planetary drive ends 1. Clean the areas around the fill/check and drain plugs.

• Fill and Check plug • Drain Plug

RCIL10CWL118AAL

2. Slowly remove the drain plug and drain into a suitable container.

3. After draining install again the drain plug and fill with oil until it just begins running out of the fill and check orifice.

4. Repeat the procedure for the other side.

7-43

3

7 - MAINTENANCE

Engine air filter system Always replace both elements if the air restriction indicator lamp illuminates and stays ON after start up or during operation.

The air filter indicator lamp should illuminate briefly on start up and then go out.

(1) Air filter restriction indicator lamp

RAIL12DOZ0821AA

1

RCIL10CWL097AAL

2

RCIL10CWL098AAL

3

Replacing the engine air filter elements: 1. Open the access panel.

2. Pull the cover clamp (1) of the air cleaner cover out and rotate counter clockwise. Remove the end cover (2).

3. Carefully remove the primary (outer) element.

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7 - MAINTENANCE

4. Remove the secondary element.

RCIL10CWL099AAL

4

RCIL10CWL100AAL

5

5. Use a clean damp cloth and clean the inside of the filter body.

6. Install a new secondary element.

7. Install a new primary (outer) element. Make sure the element is in full contact with the gasket.

8. Install the end cover.

9. Make sure other people are clear of the machine. Start the engine. Check the air filter warning light.

NOTICE: Each time you service the air filter system, make sure both filters are seated properly and the cover is secure.

Turbo pre cleaner (optional) The optional turbo pre-cleaning requires no service.

7-45

7 - MAINTENANCE

EVERY 2000 HOURS

Engine coolant WARNING Burn hazard!

Hot coolant can spray and scald if you remove the radiator or deaeration tank cap while the system is hot. To remove the cap: allow the system to cool, turn the cap to the first notch, and wait for all pressure to release. Remove the cap only after all pressure has released.

Failure to comply could result in death or serious injury.

W0367A

NOTE: Refer to page 8-1 for the correct capacity specifications.

Cleaning cooling system Drain, flush and replace the engine coolant every 2000 h of operation or each year, whichever occurs first. Clean the system, and replace the coolant if it becomes dirty or is rust colored.

Coolant Solution A mixture of 50% ethylene glycol and 50% water must be used in this machine. This mixture is used if the lowest ambient temperature is above -37 °C (-34.6 °F).

If the ambient temperature is lower, adjust the mixture to attain a lower freeze point using the freeze point-concentration chart on the label of your antifreeze concentrate. Never use a coolant solution containing more than 60% glycol. It is recommended that ethylene glycol and water be used in your machine all year.

NOTICE: After you fill the cooling system, mix the ethylene glycol and water completely by running the engine at operating temperature for approximately five minutes. This procedure must be done when the machine is in temperatures below 0 °C (32.0 °F).

If possible, drain the cooling system when the coolant is warm. Do not remove the radiator cap if the coolant is hot.

1. Remove the two bolts at the top of the door and tip it out, as shown below.

RCIL10CWL136AAL

7-46

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7 - MAINTENANCE

2. Loosen and remove the radiator cap.

RCIL10CWL124AAL

2

RCIL10CWL115AAL

3

3. Place a container of suitable capacity under the drain valve and drain the radiator. The radiator drain is located under the left-hand side of the radiator.

4. After all the coolant is removed, close the drain valve.

5. Add a cleaning solution to the cooling system and fill the cooling system with clean water. Follow the directions included with the cleaning solution.

6. After draining the cleaning solution, flush with clean water.

7. Check the hoses, elbow, and water pump for leaks.

8. Make sure that the outside of the engine and radiator is clean.

9. Fill the cooling system slowly until the coolant level is up to the top of the radiator opening.

NOTE: Allow venting of air trapped when filling the cooling system until you have the correct quantity of coolant in the system.

10. Install the radiator cap.

11. Fill the coolant reservoir up to the full mark on the reservoir.

12. Make sure that all persons are clear of the machine.

Start the engine and increase the temperature of the engine coolant. When the coolant is at operating temperature, stop the engine and allow to cool. Check the coolant level at the coolant reservoir only. Do not remove the radiator cap.

7-47

7 - MAINTENANCE

Hydraulic and hydrostatic drive filters WARNING Burn hazard!

Be very careful to avoid contact with hot fluids. If fluid is extremely hot, allow it to cool to a moderately warm temperature before proceeding.

Failure to comply could result in death or serious injury.

W0362A

NOTE: Refer to page 8-1 for the correct capacity specifications.

The following components should be changed your cleaned.

1. Clean hydrostatic and equipment suction screens 2. Change hydraulic and hydrostatic filters 3. Change hydraulic and hydrostatic fluid • Hydraulic filter indicator lamp

RAIL12DOZ0821AA

1

NOTE: If machine is new or any part of the hydraulic or hydrostatic drive system has been serviced, replace the filter at 250 hours for the first and second filter change.

Hydraulic and hydrostatic drive filter change 1. Open the side access door.

2. Clean the outside of the filters and filter heads with cleaning solvent.

3. Rotate the filters counter-clockwise and remove them.

Dispose of the used filters in accordance with local and state regulations.

• Hydraulic filter • Hydrostatic drive filter

BRCE12DOCNH0009

7-48

2

7 - MAINTENANCE

4. Clean the gasket surface on the filter heads with a clean cloth, make sure all dirt and gasket parts are removed.

5. Put clean oil on gasket of the new filters.

6. Turn the filters clockwise until the gasket makes contact, then tighten an additional 3/4 turn.

7-49

7 - MAINTENANCE

Hydraulic and hydrostatic drive fluid Hydraulic transmission fluid change 1. Make sure the oil is warm.

2. Lower the equipment to the ground and stop the machine.

3. Put a do not operate tag on the instrument panel.

4. Have a suitable container with sufficient capacity.

5. Loosen the hydraulic filler cap slowly.

RCIL10CWL032AAL

1

BRCE12DOCNH0010

2

6. Remove the drain plug and remove all fluid from the reservoir.

7. Replace the drain plug.

8. Tilt the cab and clean the reservoir suction screens.

9. Remove the filler cap.

10. Put new fluid into the reservoir. See page 8-1 for the correct capacity and specification.

11. Install the filler cap.

12. Operate the hydraulic equipment and hydrostatic drive at 20 % with no load and then check the oil level.

13. Add oil, as required. Check for leaks.

7-50

7 - MAINTENANCE

Hydraulic oil filter and suction screens Suction screen cleaning The Suction Screens are located at the front, right-hand bottom corner of the Hydraulic Fluid tank.

(1) Front hydrostatic charge suction screen (2) Rear hydrostatic charge suction screen (3) Equipment hydraulic suction screen

RCIL10CWL074FAL

Remove the fittings, pull the screens through them and service or replace as necessary.

7-51

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7 - MAINTENANCE

AS REQUIRED

Fan and air conditioning drive belts Check the condition of the belt as required by machine hours and working conditions. Check for cracking, deterioration and replace as necessary.

Prior operation: Park the machine on a level surface and apply the parking brake.

1. Turn off the master key.

2. Install a 1/2 inch breaker bar in the tension pulley bracket.

RCIL10CWL053AAL

Push the breaker bar forward just enough to release the tension on the drive belt. Remove the drive belt from the water pump pulley first and then from the other pulleys.

7-52

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7 - MAINTENANCE

Air filter dust valve Under normal conditions, the dust valve will be cleaned automatically. Under certain conditions, it may be necessary to remove the valve and clean it.

RCIL10CWL025AAL

7-53

1

7 - MAINTENANCE

Track chain tension Clean the tracks and undercarriage as required or at the end of the work shift. Park the machine on a level surface to prevent distortion of the track seals. If the temperature is cold, park the machine on a surface that will not freeze to the track shoes.

Check the track tension frequently when you operate. Check the track tension more often when working in extreme conditions. When material packs and collects on the undercarriage parts the tracks may become too tight.

Correct track adjustment is the most important factor that helps to control undercarriage wear. The correct track sag should always be maintained.

Procedure to adjust track tension 1. Do not clean the tracks before adjustment.

2. Move the machine rearward and forward the length of the track. This will make the bottom of the track tight.

Do not use the brakes to stop the machine.

• Track chain pin • Carrier roller

RCIL10CWL075AAL

1

RCIL10CWL042AAL

2

3. Stop the machine so that a pin in the track chain is over the carrier roller.

4. Place a straightedge over the track, as shown and measure the track deflection midway between the top roller and the idler wheel. The correct adjustment is between 38 - 51 mm (1.5 - 2.0 in).

To tighten the track • Track adjuster grease fitting

7-54

7 - MAINTENANCE

RCIL10CWL080AAL

3

RCIL10CWL043AAL

4

RCIL10CWL142AAL

5

1. Put grease into the fitting until deflection is correct.

• Fitting the belt regulator

2. Move the machine rearward and forward the length of the track. Do not use the brakes to stop.

3. Check the deflection of the track again and adjust, if necessary.

4. Repeat the procedure for the other track.

7-55

7 - MAINTENANCE

To loosen the track • Track adjustment ball check fitting

RCIL10CWL043AAL

The grease is under extreme pressure. Be careful to back the ball check adjustment off slowly . Wear full coverage face protection before proceeding.

1. Loosen the ball check fitting, slowly, about two turns.

Do not remove the adapter. Allow the grease to evacuate until the track deflection is within the proper range .

2. Move the machine rearward and forward the length of the track. Do not use the brakes to stop.

3. When complete, re-torque the ball check to 60 - 75 N·m (44 - 55 lb ft) 4. Repeat the procedure for the other track.

7-56

6

7 - MAINTENANCE

Cab air filters (if equipped) Check the internal and external cab filters as required. Clean or replaced as necessary.

The internal cab filter is located behind the seat.

RCIL10CWL068AAL

1

RCIL10CWL145AAL

2

The external cab filter is located behind the cab under the rear glass.

7-57

7 - MAINTENANCE

Cab protection (ROPS and FOPS) NOTE: Your machine is equipped with safety systems certified to protect the operator's cab, ROPS or FOPS. The ROPS is a rollover protective structure and the FOPS is a falling object protective structure. A FOPS may be a cab frame or a two-posted or four-posted frame used for the protection of the operator to minimize the possibility of serious injury.

The protective structure, the mounting supports and the securing elements on the machine are integral parts of the ROPS or FOPS. The protective structures are special safety components of your machine.

Use of the ROPS and FOPS is essential when operating where there is a danger of falling rocks or debris or when there is a danger of frontal impacts with objects that could penetrate the operator's cab. If the machine was not originally equipped with ROPS or FOPS cab protections, you can contact a dealer to request installation of the cab protections.

ATTENTION: Do NOT connect any device to the protective structure for purposes of lifting the cab or towing the machine. DO NOT weld, drill or attempt to straighten or repair protection structures. Any type of modification could influence the structural integrity of the safety system, jeopardizing its effect, with serious consequences for the operator, in case of collision, falling objects or landslides.

ATTENTION: After a fire, corrosion or collisions, any possible damage to the cab protective structure must be carefully evaluated by specialized and qualified technicians. In any case, all damaged parts must be replaced by genuine spare parts, so that the original conditions are reinstated. Contact an authorized CASE CONSTRUCTION dealer to check that the cab structure is functioning properly or whether the entire structure or parts of it need to be replaced.

ROPS identification plate 1. The machine has an ROPS plate showing the ROPS certification, gross weight, approval, regulation and model number of the machine.

2. Check and inspect the ROPS structure and the seat belt system as required.

3. The ROPS certification plate is located inside the lefthand rear access compartment.

RCIL10CWL153AAL

1

RAIL12DOZ0175AA

2

Tightening torques of the ROPS mounting bolts 1. Make sure that all the ROPS mounting bolts are secure and tight.

2. If necessary, tighten all ROPS mounting bolts (both sides) to: 203.0 - 237.0 N·m (149.7 - 174.8 lb ft) .

NOTE: Torque specifications are for clean, dry threads.

3. Check for cracks, rust or holes in the ROPS and in its parts. Age, weather and accidents can damage the ROPS and its parts. If you have any doubt about the integrity of the ROPS system, see your authorized CASE CONSTRUCTION dealer.

Torques for the hand-hold mounting bolts 1. If necessary, tighten all hand-hold mounting bolts to a torque of 108.0 - 150.0 N·m (79.7 - 110.6 lb ft)

7-58

7 - MAINTENANCE

Access doors Door hinges – as required • Access door hinges, 2 per door (6)

BRCE12WLCNH0026

7-59

1

7 - MAINTENANCE

Seat belt / Operator’s seat Seat belt mounting bolts WARNING Equipment failure could cause accident or injury!

Always fasten the seat belt securely before you operate the machine. Inspect seat belt parts for wear and damage. Replace any and all worn or damaged parts of the seat belt prior to operation.

Failure to comply could result in death or serious injury.

W0046C

NOTE: Before operating this machine, always make sure the ROPS and operator’s seat belt are correctly installed.

The seat belt is an important part of the ROPS. You must wear the seat belt at all times when you operate the machine.

1. Make sure that all the seat belt mounting bolts (1) are secure and tight.

2. If necessary, tighten all the seat belt mounting points to: 46.7 - 54.2 N·m (34.4 - 40.0 lb ft) .

3. Visually inspect the seat belt.

NOTE: If the seat belt is torn, frayed, or the mechanism is damaged, replace the seat belt.

4. Keep the seat belts clean, washing them only with soap and water.

NOTE: Do not use bleach or dye on the seat belts. This will weaken their composition.

RAPH12DOZ0389AA

1

RAPH12DOZ0388AA

2

Operator's seat mounting bolts 1. Make sure that all of the mounting bolts (2) that hold the operator's seat to the cab are properly torqued (two on each side).

2. If necessary, tighten all the operator's seat mounting points to: 33.9 - 47.4 N·m (25.0 - 35.0 lb ft) .

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7 - MAINTENANCE

Ripper assembly - Adjust of the rod Adjusting the ripper rods 1. The ripper rods have three positions. Use the appropriate depth for the working condition.

• Remove the retaining clip • Drive the pin out and adjust the shank to the position desired.

• Replace the pin and retaining clip

BRCE12DOCNH0058

1

BRCE12DOCNH0055

2

BRCE12DOCNH0056

3

Rear attachment torque values 2. Ripper • 705 - 1165 N·m (520.0 - 859.3 lb ft)

3. Drawbar • 705 - 1165 N·m (520.0 - 859.3 lb ft)

7-61

7 - MAINTENANCE

4. Hitch • 430 - 485 N·m (317.2 - 357.7 lb ft)

BRCE12DOCNH0057

7-62

4

7 - MAINTENANCE

ELECTRICAL SYSTEM

Battery safety WARNING Improper operation or service of this machine can result in an accident.

Before working on any component(s) of the electrical circuit, put the starter switch key in the off (shut down) position. When disconnecting batteries, always disconnect the negative (-) cable first. When reconnecting batteries, always connect the negative (-) cable last.

Failure to comply could result in death or serious injury.

W0264A

WARNING Electrical shock hazard!

Do not reverse battery terminals. Connect positive cable ends to positive terminals (+) and negative cable ends to negative terminals (-).

Failure to comply could result in death or serious injury.

W0262A

WARNING Improper operation or service of this machine can result in an accident.

An error connecting auxiliary starting cables or short-circuiting battery terminals can cause an accident. Connect auxiliary starting cables as instructed in this manual.

Failure to comply could result in death or serious injury.

W0263A

WARNING Explosion hazard!

If battery electrolyte is frozen, attempting to charge the battery or jump-start the engine can cause the battery to explode. Always keep batteries at full charge to prevent frozen battery electrolyte. Never charge a frozen battery.

Failure to comply could result in death or serious injury.

W0203A

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7 - MAINTENANCE

Servicing batteries Battery service

RCIL10CWL153AAL

1

1. Positive battery cable (Battery 1) 2. Negative battery cable (Battery 2) NOTE: The electrical system in this machine is 24 volts negative ground. This is achieved by strapping two 12 volt batteries together. Battery/chassis ground, to the positive post on battery 1 (outer battery) is 24 volts.

Before you service components of the electrical system, always disconnect the negative (-) battery cable. This is the negative post on battery 2 (inner battery).

Dirt, moisture, and corrosion on the battery will discharge the battery. Clean the battery with Battery Saver and Cleaner. Follow the instructions on the can.

Disconnect the alternator wires if you must run the engine with the battery wires disconnected.

Before you use an electric welder, disconnect the alternator wires, instrument cluster, and turn the master disconnect switch to off.

Do not use a steam cleaner or cleaning solvent to clean the alternator.

Battery vents Keep the battery vents clean, make sure the vents are not restricted.

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7 - MAINTENANCE

Starting with auxiliary batteries WARNING Improper operation or service of this machine can result in an accident.

An error connecting auxiliary starting cables or short-circuiting battery terminals can cause an accident. Connect auxiliary starting cables as instructed in this manual.

Failure to comply could result in death or serious injury.

W0263A

WARNING Explosion hazard!

Booster batteries or jumper cables must be connected properly to prevent battery explosion and/or damage to the electrical system. Connect positive to positive and negative to negative.

Failure to comply could result in death or serious injury.

W0343A

Starting with auxiliary batteries NOTICE: Make sure that the voltage of the booster batteries is the same as that of the machine's system 24 V. To start with booster batteries, proceed as follows: 1.

Keep all unauthorized personnel clear of the area.

2.

Park the machine on a flat, level, firm surface, away from any obstacles.

3.

Support the implements on the ground.

4.

Shut down the engine, placing the ignition key in the off position.

5.

Set the park brake.

6.

Shut down all machine accessories.

7.

Remove the caps from the battery terminals.

8.

Connect one end of the positive (+) cable to the positive (+) terminal on the booster battery.

9.

Connect the other end of the positive (+) cable to the positive (+) terminal of the discharged battery.

10. Connect one end of the negative (-) cable to the negative (-) terminal on the booster battery.

11. Connect the other end of the negative (-) cable to the engine block or frame of the machine with the discharged battery.

NOTE: Do not connect the negative (-) cable to sheet metal or any rotating part, as damage can result.

NOTE: Do not connect to the negative (-) terminal of the discharged battery.

12. Start the engine.

13. Always remove the booster battery negative (-) cable from the machine first and then from the booster battery.

14. Remove the positive (+) cable from the machine and then from the booster battery.

15. Install the caps of the battery terminals.

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7 - MAINTENANCE

Welding on the machine Welding on the machine Whenever carrying out a welding operation on the crawler as authorized by the manufacturer and in accordance with correct procedures: 1. Disconnect the batteries.

2. Disconnect the alternator B+ and D+ terminal wires.

3. Disconnect the following connectors.

BRCE12DOCNH0048

1

BRCE12DOCNH0049

2

BRCE12DOCNH0050

3

4. This connector is located under the left access panel just under the left fuse block.

5. This connector is located under the left access panel in the upper right corner, just above the cab retaining cable.

6. Remove the screws and expose the controller module and remove wiring harness.

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7 - MAINTENANCE

7. Connect the welding apparatus ground cable to the component on which the welding operation is to be performed.

NOTICE: Welding in certain areas of the crawler may require that the controller itself be disconnected and grounded. CASE CONSTRUCTION.

RCIL10CWL148AAL

7-67

4

7 - MAINTENANCE

Fuses and relays The fuses and relays are located behind the left-hand rear access panel.

NOTICE: To remove the fuse covers, press on both sides at the release clip and pull the cover off.

BRCE12DOCNH0051

1

BRCE12DOCNH0052

2

See the fuse decals located under the access door.

7-68

7 - MAINTENANCE

See the fuse decals located under the access door.

7-69

BRCE12DOCNH0053

3

BRCE12DOCNH0054

4

7 - MAINTENANCE

General accessories

Auxiliary electrical outlet Power socket There is a 12 V power socket ( 10 A max.) located behind the operator's seat, on the right-hand side of the machine.

RCIL10CWL130AAL

7-70

1

7 - MAINTENANCE

MAINTENANCE AND ADJUSTMENTS

Machine cleaning Machine cleaning WARNING Moving parts!

Install all covers, panels, and guards after servicing or cleaning the machine. Never operate the machine with covers, panels, or guards removed.

Failure to comply could result in death or serious injury.

W0135A

It is recommended that the complete machine be kept clean. Machine operation in water, mud, dust, landfill, land clearing or forestry will require complete machine clean up. Cleaning includes periodically removal of inspection covers and guards to gain access for cleaning and removal of dirt or debris. Clean all dirt and foreign material from the front engine guard. Dirt will cause rust on the engine oil pan and the loss of engine oil.

After cleaning is complete, install all covers and guards.

Do not operate machine with covers or guards removed.

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7 - MAINTENANCE

PREPARATION FOR STORAGE

Preparing for storage If the machine is to be in storage for more than 30 days, park the machine inside a building. If a building is not available, park the machine in a dry area on planks and cover the machine with a waterproof covering.

1. Wash the machine.

2. Lubricate the machine at all grease fittings.

3. Paint any area where the paint has been damaged.

4. Drain the fuel tank.

5. Put approximately 8 l (2.1 US gal) of diesel flushing oil in the fuel tank. Run the engine until the exhaust smoke is blue-white.

6. Drain the flushing oil from the fuel tank.

7. Put 15 ml (one teaspoon) of Shell Oil Company VPI crystals in the fuel tank.

8. Move all hydraulic controls to relieve any pressure in the hydraulic circuits.

9. Change the engine oil and replace the oil filter.

10. Drain the cooling system. Leave the drain valves open, and do not tighten the radiator cap. Put a do not operate tag on the instrument panel.

11. Clean the primary air filter element.

12. Cover the exposed cylinder rods, equipment valve spools, and hydrostatic drive valve spools with Rust and Corrosion Preventive.

13. Charge the battery. Remove the battery from the machine and put the battery on a wooden pallet in a cool dry area. If possible, keep the battery in a building where the temperature is above freezing 0 °C (32.0 °F). Make sure the battery is clean.

NOTE: Check the battery periodically for the correct electrolyte level. Test the electrolyte with a hydrometer. When the hydrometer reading is near 1.215, charge the battery.

7-72

7 - MAINTENANCE

Frame - Storing Geographic, environmental and actual storage conditions make it difficult to follow a set storage procedure for all areas and conditions. The following procedure is for a storage period of six months or longer. This procedure is a good starting point but may not be all inclusive. If you have questions about storing your machine, contact your dealer.

1. Prior to storing, inspect the machine for visible signs of wear, breakage or damage. Order any parts required and make the necessary repairs to avoid delays when starting the next operating period.

2. Prior to storing, wash the machine.

3. Lubricate the entire machine.

4. Paint any areas where the paint has been damaged.

5. Move all hydraulic controls through their complete ranges several times to relieve any pressure in the circuits.

6. Drain the fuel tank.

7. Put approximately 8 l (2.1 US gal) of diesel flushing oil in the fuel tank. Run the engine until the exhaust smoke is blue-white.

8. Drain the flushing oil from tank.

9. Fill the fuel tank and add diesel fuel conditioner by following the directions on the container.

10. Change the engine oil and replace the filter.

11. Drain the cooling system. Leave the drains open and do not tighten the radiator cap.

12. Put a do not operate or out operate tag or marker in the cab.

13. Replace the air filter elements if the hours of operation or time interval will lapse during storage.

14. Cover the exposed cylinder rods, and valve spools and any other bare metal parts with a rust and corrosion preventive.

15. Remove and clean the battery. Fully charge the battery. Store the battery in a cool dry place where it will not freeze.

16. Cover exhaust outlet.

17. Park the machine inside a appropriate location. If a building is not available, park the machine in a dry area on planks and cover with a waterproof cover.

18. Block the machine up so that the tires are just off the ground, if possible.

NOTE: Extreme cautions must be taken when blocking up a machine for long periods. Block the machine with the tires just off the surface. No more then 25 mm (1.0 in) above the surface.

19. Do periodic checks for protection. Look for corrosion.

Storage removal 1. If machine is blocked, lower it to the ground.

2. Change the fuel filters and fill the fuel tank if needed.

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7 - MAINTENANCE

3. Tighten the cooling system drain valves.

4. Fill engine coolant system.

5. Check engine oil level.

6. Check the condition of the engine fan belt. Replace it if required.

7. Check the hydraulic fluid level.

8. Lubricate the machine grease fittings.

9. Use a petroleum base solvent and remove the rust and corrosion preventive from the hydraulic cylinder rods and spools, ect.

10. Install a fully charged battery.

NOTE: Check the battery periodically for the correct electrolyte level. Wear face protection and test the electrolyte with a hydrometer. When the hydrometer reading is near 1.215, charge the battery.

11. Remove air from the engine fuel lines.

12. Prime the turbocharger oil lines with oil using the following procedure: • Disconnect the electrical connector to the injection pump solenoid. This will prevent the engine from starting.

• Make sure all persons are clear of the machine.

Turn key to startT and actuate the starter for about 10 to 15 seconds.

• Reconnect the wires to the injection pump solenoid.

NOTE: Before starting the engine, make sure there are no leaks, missing or broken parts.

13. Start the engine and run at idle speed for 2 minutes.

Check for leaks around the filters and drain plugs.

14. Stop the engine and check the fluid levels of the engine cooling system and drive chain compartments.

See the engine cooling system and drive chain compartment sections for the correct procedure on checking the fluid levels.

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7 - MAINTENANCE

Periodic checks

Periodic checks Every month, check: 1.

The battery charge and electrolyte level. Recharge the batteries if required.

2.

The grease on the cylinder rods and/or perform attachment functions monthly.

3.

The level of fuel in the tank and the level of anticorrosive oil in the engine. Add more fuel or oil, if necessary.

4.

The condition of all lines, connectors and clamps (rust). Grease, if necessary.

5.

The condition of the paint work. Apply a coat of anti-rust treatment where necessary.

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7 - MAINTENANCE

Removal from storage

Removing from storage Do not start the engine until steps 1 through 13 have been done.

1. Change the fuel filter(s).

2. Put coolant in the engine cooling system.

3. Check condition of drive belt. Replace if required.

4. Check engine oil level.

5. Check the hydraulic oil level.

6. Verify the transmission oil level.

7. Check the oil level of the final drives.

8. Lubricate the machine at all grease fittings.

9. Use petroleum base solvent and remove the Rust and Corrosion Preventive from the hydraulic cylinder rods, equipment valve spools and hydrostatic drive valve spools.

10. See Battery Service in this manual. Install the battery.

11. Fill the fuel tank.

12. Remove the air from the fuel system. See Removing Air from the System in this manual.

13. If the machine is equipped with a turbocharger, you must prime the turbocharger oil lines with oil. See Priming the Turbocharger in this manual.

14. Start the engine. It is important that you refer to the procedure on Starting the Engine in this manual.

7-76

8 - SPECIFICATIONS

8 - SPECIFICATIONS###_9_### Lubrication, Filters and Fluids Capacities and specifications Engine oil Oil Specification Capacity with Filter Change Capacity without filter change

CASE AKCELA NO. 1™ ENGINE OIL SAE 15W-40 API CH–4 / CI–4 16.4 L (17.3 US qt) 15.6 L (16.5 US qt)

Fuel system Fuel specification System capacity

Diesel fuel No. 2 300 L (79 US gal)

Cooling system 50 % of water + 50 % CASE AKCELA PREMIUM ANTI-FREEZE System capacity 32.50 L (8.59 US gal) NOTE: This mix has anticorrosive, antiscaling, and antifoaming properties. It does not freeze until -38.0 °C (-36.4 °F).

If the ambient temperature is lower than -37 °C (-34.6 °F), adjust the mixture according to the coolant additive manufacturer's specifications.

Additive specification

Hydraulic system and transmission Fluid specification Total system capacity

CASE AKCELA AUTO SUPREME 10W-30 98.4 L (26.0 US gal)

Final reducers Fluid specification Capacity (each)

CASE AKCELA GEAR 135 H EP 85W-140 SAE 85W-140 14.2 L (15.0 US qt)

Lower rollers Oil Specification Capacity (each)

CASE AKCELA GEAR 135 H EP 80W-90 SAE 80W-90 0.334 L (0.353 US qt)

Tensioner wheel Oil Specification Capacity (each)

CASE AKCELA GEAR 135 H EP 80W-90 SAE 80W-90 0.225 L (0.238 US qt)

Upper rollers Oil Specification Capacity (each)

CASE AKCELA GEAR 135 H EP 80W-90 SAE 80W-90 0.275 L (0.291 US qt)

Grease fittings Grease specification Quantity

CASE AKCELA MOLY GREASE As required

CELT and CLT Tracks Oil Specification Capacity (each pin)

CASE AKCELA GEAR 135 H EP 80W-90 29.00 mL (0.98 US fl oz)

8-1

8 - SPECIFICATIONS

Cab tilting system Fluid specification Total system capacity

CASE AKCELA AUTO SUPREME 10W-30 0.36 L (0.38 US qt)

8-2

8 - SPECIFICATIONS

General specification NOTE: All specifications are given according to SAE Standards or Recommended Practices where the specification applies.

Specifications Engine Make & Model Typè

NEF 667TA/EDJ Diesel cycle, 4-stroke, water-cooled, electronic fuel injection.

6 552.0 kg (1217.0 lb) 1-5-3-6-2-4 103.9 - 132.1 mm (4.09 - 5.20 in) 6.7 l (409 in³) 17: 1 116 kW (158 Hp) 107.0 kW (145.5 Hp) 690 N·m (509 lb ft)

Cylinders Weight Firing order Bore and travel Volumetric displacement Compression ratio Max nominal gross power @ 2200 RPM Max. power net @ 2200 RPM Max gross torque @ 1400 RPM Engine Speeds Maximum RPM without load Maximum nominal speed Idle speed Gradeability (without losing the engine lubrication capacity)

Hydraulic System Main Relief Pressure Load Sensor Relief (pressure seen on diagnostic port) Pump Capacity

2350 RPM +/- 50 RPM 2200 RPM 900 - 1100 RPM Longitudinal: 35 ° Sideways: 45 ° maximum

20684 kPa (3000 psi) 34.9 US gpm @ 2830 psi @ 2200 RPM engine 132 l/min at 19500 kPa at 2200 kPa

Travel speeds Speed forward Reverse speed Track pull (Maximum both tracks)

Infinitely variable from 0.0 - 9.7 km/h (0.0 - 6.0 mph) Infinitely variable from 0.0 - 9.7 km/h (0.0 - 6.0 mph) 275105 N (61846 lb)

Power train Transmission – manufacturer Transmission – type Transmission – filter type Pumps – model Pumps – type Pumps – displacement Motors – model Motors – type Motors – travel

Rexroth Dual drive hydrostatic 4μm @ 75 ß replaceable with 100-mesh suction screen AA4VTG Variable volume pistons 107 cm³ AA6VM Variable tilt shaft 140 cm³

Foot brakes Steering brakes Parking brakes

Hydrostatic Spring-activated, pressure-released

8-3

8 - SPECIFICATIONS

Final drive Final drives Total reduction

Primary reduction by helical gears and secondary by planetary reducer 61.4 : 1

Fuel system Fuel feed Fuel injection Principle of ignition Fuel consumption

Common Rail Six injectors Diesel Cycle 21.80 L/hour (5.76 US gal/hour)

Electrical system 24 Volt Batteries Battery capacity

Two 12V batteries in series 650 A @ -17.8 °C (0.0 °F) for 90 seconds, without letting the voltage fall below 1,0 V Bosch 24 V, 65 A, with voltage regulator Nippon Denso 7.5 kW, relay-activated

Alternator Starter Motor

Travel speed and traction of track with SALT sealed and lubricated chain. If the machine is equipped with a track with a ALT extended life chain, the speed will be reduced by 4 % and the traction of the track will increase by 4 %.

8-4

8 - SPECIFICATIONS

Tracks General specification Adjusting track tension Track frame suspension Track link pitch Height of track shoe grouser Track pin diameter Track bushing diameter Number of sprocket teeth Sprocket pitch Track frame Track with CLT lubricated chain Track with CELT extended life chain

Hydraulic Pivot shaft and oscillating equalizer beam 190.0 mm (7.5 in) 55.50 mm (2.19 in) 38.00 mm (1.50 in) 65.00 mm (2.56 in) or ** 85.60 mm (3.37 in) * 25 (5 segments of 5 teeth) or ** 26 (13 segments of 2 teeth) * 763.00 mm (30.04 in) or ** 793.00 mm (31.22 in) Reinforced box sections with replaceable sloped canopies Standard Optional

Machines equipped with XLT extra-long chassis track Number of track shoes per side Number of upper rollers per side Number of lower rollers per side Roller flange configuration from sprocket Upper roller diameter Lower roller diameter Length of track on ground (track with standard CLT sealed and lubricated chain) Length of track on ground (track with optional CELT extended life track Tread Track shoe width 559 mm (22 in) (***) track shoe

45 2 8 SF, DF, SF, DF, SF, SF, DF, SF 171.50 mm (6.75 in) 203.00 mm (7.99 in) 3049.5 mm (120.1 in) 3025.8 mm (119.1 in) 1880 mm (74 in) 559 mm (22 in) 34093 cm² (5284 in²)

Ground pressure: • tread of 1880 mm (74 in)

45.9 kPa (6.7 psi)

• PAT power arc of 3200 mm (126 in) • 559 mm (22 in) track shoe

* Values for track with standard CLT chain.. ** Values for track with optional CELT chain.. *** Area of track-on-ground, values for track with standard CLT chain (if the unit is equipped with track with optional CELT chain, the on ground area is 8 % less). **** On-ground pressure values for track with standard CLT chain (if the unit is equipped with track with optional CELT chain, the on-ground pressure is 1 psi less).

8-5

8 - SPECIFICATIONS

Overall dimensions

COIL14DOZ0164FA

1

Height and ground clearance dimensions Machines equipped with XLT extra-long chassis track (A) Top of exhaust stack (B) Blade height (C1) Clearance at belly pans (lowest) (C2) Drawbar clearance (C3) Clearance at center line of drawbar opening (D) Shank height (transport position) (**) (E) Top of seat headrest (F1) Height of cab with air conditioning (F2) Height of ROPS

2884 mm (113.5 in) 1183 mm (46.6 in) 347 mm (13.7 in) 493 mm (19.4 in) 543 mm (21.4 in) 341 mm (13.4 in) 2479 mm (97.6 in) 3002 mm (118.2 in) 3002 mm (118.2 in)

NOTE: (1) The ground clearance and overall height dimensions are with the grouser fully penetrated according to SAE J1234 and with tracks with SALT sealed and lubricated chain. Add 55.5 mm (2.2 in) if the machine is on a rigid surface.

NOTE: (**) Ripper transport with shank in the intermediate position.

8-6

8 - SPECIFICATIONS

RCIL10CWL145FAL

2

Length dimensions with blade straight Machines equipped with XLT extra-long chassis track (A) Overall length: No blade, no rear equipment, track with standard SALT chain) (B) Overall length: Straight blade, no rear equipment (C) Overall length: Blade straight, with drawbar (D) Overall length: Blade straight, with ripper

4065 mm (160.0 in) 5410 mm (213.0 in) 5672 mm (223.3 in) 6637 mm (261.3 in)

NOTE: The values apply to machines equipped with track with standard SALT sealed and lubricated chain.

NOTE: Overall length with blade tilt angle at 57.5 °. If the blade tilt is adjusted to 55 °

8-7

8 - SPECIFICATIONS

RCIL10CWL147FAL

3

Dimensions of the machine for transport Length and width of the machine for transport, with the blade tilt angle at 28 ° 3200 mm (126.0 in) 4000 mm (157.5 in) Blade Width (A) Width 2810.0 mm (110.6 in) 3525.0 mm (138.8 in) (B) Length without drawbar 6085.0 mm (239.6 in) 6306.0 mm (248.3 in) Add 262 mm (10.3 in) for drawbar.

Add 1227 mm (48.3 in) for the ripper.

8-8

8 - SPECIFICATIONS

Ripper Ripper operating data and dimension Overall length in transport position Overall length with ripper shank resting on the ground line

5973.0 mm (235.2 in) 6131.0 mm (241.4 in) Lifting 424.0 mm (16.7 in) Lifting 343.0 mm (13.5 in) Lifting 262.0 mm (10.3 in)

Ripper shanks in top position Ripper shank in mid position Ripper shank in bottom position

Control type Overall width (Maximum) Width of cut (Maximum) Number of teeth (Standard) Number of teeth (Maximum) Width of shank Tooth width Digging depth Ground clearance (Lowest position transport) Torque (rear mounted equipment)

Excavation 310.0 mm (12.2 in) Excavation 394.0 mm (15.5 in) Excavation 478.0 mm (18.8 in)

Two hydraulic cylinders (dual action) 101.6 mm (4.0 in) diameter X 254.0 mm (10.0 in) stroke X 50.8 mm (2.0 in) rod 1712 mm (67.4 in) 1636 mm (64.4 in) 3 3

478 mm (18.8 in) 302 mm (11.9 in) 705 - 1165 N·m (520.0 - 859.3 lb ft)

NOTE: Lift and dig dimensions are with the grouser fully penetrated according to SAE J1234. Add 52.6 mm (2.07 in) if unit is on rigid surface.

8-9

8 - SPECIFICATIONS

Machine weights Operating weight Machines equipped with: • extra long chassis track XLT • tread of 1880 mm (74 in)

15985 kg (35241 lb)

• PAT power arc of 3200 mm (126 in) • 559 mm (22 in) track shoe Operating weight includes ROPS, full fuel and hydraulic tanks, 77 kg (170 lb) operator, SALT track with chain, front pull hook, rear lift system, track guides, backup alarm, horn, lights, track shoes, C frame and blade (width as shown).

Transport weight Machines equipped with: • extra long chassis track XLT

11368 kg (25062 lb)

• tread of 1880 mm (74 in)

• PAT power arc of 3200 mm (126 in) Transport weight includes base machine weight, 57 l (15 US gal) fuel, full hydraulic system, front pull hook, frame and blade as indicated. Add for rear-mounted equipment, drive sprocket and tracks, ROPS canopy or cab and any optional equipment.

Equipment Retrieval hitch Drawbar 3200 mm (126 in) blade 3-tooth ripper and 4-spool valve Track with CLT sealed and lubricated chain with closed shoe Track with CELT extended life chain with open shoe Cab with heating and cooling system

8-10

23 kg (51 lb) 920 kg (2028 lb) 1600 kg (3527 lb) 2938 kg (6477 lb) 3021 kg (6660 lb) 930 kg (2050 lb)

8 - SPECIFICATIONS

Standard torque data Non-flanged metric fasteners

Nominal size

M4 M5 M6 M8 M10 M12 M16 M20 M24

Bolt 8.8 Class and nut class 8 Zinc- and chromeUnplated plated 2.2 N·m 2.9 N·m (19 lb in) (26 lb in) 4.5 N·m 5.9 N·m (40 lb in) (52 lb in) 7.5 N·m 10 N·m (66 lb in) (89 lb in) 18 N·m 25 N·m (163 lb in) (217 lb in) 37 N·m 49 N·m (27 lb ft) (36 lb ft) 64 N·m 85 N·m (47 lb ft) (63 lb ft) 158 N·m 210 N·m (116 lb ft) (155 lb ft) 319 N·m 425 N·m (235 lb ft) (313 lb ft) 551 N·m 735 N·m (410 lb ft) (500 lb ft)

Bolt 10.9 Class and nut class 10 Zinc- and Unplated chromeplated 3.2 N·m 4.2 N·m (28 lb in) (37 lb in) 6.4 N·m 8.5 N·m (57 lb in) (75 lb in) 11 N·m 15 N·m (96 lb in) (128 lb in) 26 N·m 35 N·m (234 lb in) (311 lb in) 52 N·m 70 N·m (38 lb ft) (51 lb ft) 91 N·m 121 N·m (67 lb ft) (90 lb ft) 225 N·m 301 N·m (166 lb ft) (222 lb ft) 440 N·m 587 N·m (325 lb ft) (433 lb ft) 762 N·m 1016 N·m (560 lb ft) (750 lb ft)

Jam nut CL 0.8 with bolt CL 8.8

Jam nut CL 0.10 with bolt CL 10.9

2 N·m (18 lb in) 4 N·m (36 lb in) 6.8 N·m (60 lb in) 17 N·m (151 lb in) 33 N·m (25 lb ft) 58 N·m (43 lb ft) 143 N·m (106 lb ft) 290 N·m (214 lb ft) 501 N·m (370 lb ft)

2.9 N·m (26 lb in) 5.8 N·m (51 lb in) 10 N·m (89 lb in) 24 N·m (212 lb in) 48 N·m (35 lb ft) 83 N·m (61 lb ft) 205 N·m (151 lb ft) 400 N·m (295 lb ft) 693 N·m (510 lb ft)

NOTE: The torque specifications in English units for M4 to M8 fastening elements are shown in pounds-inches. The torque specifications in English units for M10 to M24 fastening elements are shown in pounds-feet.

8-11

8 - SPECIFICATIONS

Flanged metric fasteners

Nominal size

M4 M5 M6 M8 M10 M12 M16 M20 M24

Bolt 8.8 Class and nut class 8 Zinc- and Unplated chromeplated 2.4 N·m 3.2 N·m (21 lb in) (28 lb in) 4.9 N·m 6.5 N·m (43 lb in) (58 lb in) 8.3 N·m 11 N·m (73 lb in) (96 lb in) 20 N·m 27 N·m (179 lb in) (240 lb in) 40 N·m 54 N·m (30 lb ft) (40 lb ft) 70 N·m 93 N·m (52 lb ft) (69 lb ft) 174 N·m 231 N·m (128 lb ft) (171 lb ft) 350 N·m 467 N·m (259 lb ft) (345 lb ft) 607 N·m 809 N·m (447 lb ft) (597 lb ft)

Bolt 10.9 Class and nut class 10 Zinc- and Unplated chromeplated 3.5 N·m 4.6 N·m (31 lb in) (41 lb in) 7.0 N·m 9.4 N·m (62 lb in) (83 lb in) 12 N·m 16 N·m (105 lb in) (141 lb in) 29 N·m 39 N·m (257 lb in) (343 lb in) 57 N·m 77 N·m (42 lb ft) (56 lb ft) 100 N·m 134 N·m (74 lb ft) (98 lb ft) 248 N·m 331 N·m (183 lb ft) (244 lb ft) 484 N·m 645 N·m (357 lb ft) (476 lb ft) 838 N·m 1118 N·m (618 lb ft) (824 lb ft)

Jam nut CL 0.8 with bolt CL 8.8

Jam nut CL 0.10 with bolt CL 10.9

2.2 N·m (19 lb in) 4.4 N·m (39 lb in) 7.5 N·m (66 lb in) 18 N·m (163 lb in) 37 N·m (27 lb ft) 63 N·m (47 lb ft) 158 N·m (116 lb ft) 318 N·m (235 lb ft) 552 N·m (407 lb ft)

3.1 N·m (27 lb in) 6.4 N·m (57 lb in) 11 N·m (96 lb in) 27 N·m (240 lb in) 53 N·m (39 lb ft) 91 N·m (67 lb ft) 226 N·m (167 lb ft) 440 N·m (325 lb ft)

Metric hexagonal bolts, classes 5.6 and higher (1) Manufacturer's Identification (2) Property Class

COIL14DOZ0004AA

1

COIL14DOZ0005AA

2

Metric hexagonal nuts and jam nuts, classes 05 and up (1) Manufacturer's Identification (2) Property Class (3) Clock marking of property class and manufacturer’s identification (optional), i.e. marks 60 ° apart indicate Class 10 properties and marks 120 ° apart indicate Class 8.

8-12

8 - SPECIFICATIONS

Non-flanged fasteners in inches

Nominal size

1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1

Bolt and nut class SAE 5 Gold-, ZincUnplated or and Chromesilver-plated plated 8 N·m 11 N·m (71 lb in) (97 lb in) 17 N·m 23 N·m (150 lb in) (204 lb in) 30 N·m 40 N·m (22 lb ft) (30 lb ft) 48 N·m 65 N·m (36 lb ft) (48 lb ft) 74 N·m 98 N·m (54 lb ft) (73 lb ft) 107 N·m 142 N·m (79 lb ft) (105 lb ft) 147 N·m 196 N·m (108 lb ft) (145 lb ft) 261 N·m 348 N·m (193 lb ft) (257 lb ft) 420 N·m 561 N·m (310 lb ft) (413 lb ft) 630 N·m 841 N·m (465 lb ft) (620 lb ft)

Bolt and nut class SAE 8 Gold-, ZincUnplated or and Chromesilver-plated plated 12 N·m 16 N·m (106 lb in) (142 lb in) 24 N·m 32 N·m (212 lb in) (283 lb in) 43 N·m 57 N·m (31 lb ft) (42 lb ft) 68 N·m 91 N·m (50 lb ft) (67 lb ft) 104 N·m 139 N·m (77 lb ft) (103 lb ft) 150 N·m 201 N·m (111 lb ft) (148 lb ft) 208 N·m 277 N·m (153 lb ft) (204 lb ft) 369 N·m 491 N·m (272 lb ft) (362 lb ft) 594 N·m 791 N·m (438 lb ft) (584 lb ft) 890 N·m 1187 N·m (656 lb ft) (875 lb ft)

Bolts in inches and self-locking nuts (Class SAE)

20083682

(1) Class 2 bolt - No Marks (2) Class 5 bolt - Three marks (3) Class 8 bolt - Five marks (4) Class 2 nut - No Marks (5) Class 5 Nut - Marks 120 ° apart (6) Class 8 Nut - Marks 60 ° apart

8-13

3

Jam nut GrB with bolt Gr5

Jam nut GrC with bolt Gr8

8.5 N·m (75 lb in) 17.5 N·m (155 lb in) 31 N·m (23 lb ft) 50 N·m (37 lb ft) 76 N·m (56 lb ft) 111 N·m (82 lb ft) 153 N·m (113 lb ft) 271 N·m (200 lb ft) 437 N·m (323 lb ft) 654 N·m (483 lb ft)

12.2 N·m (109 lb in) 25 N·m (220 lb in) 44 N·m (33 lb ft) 71 N·m (53 lb ft) 108 N·m (80 lb ft) 156 N·m (115 lb ft) 215 N·m (159 lb ft) 383 N·m (282 lb ft) 617 N·m (455 lb ft) 924 N·m (681 lb ft)

8 - SPECIFICATIONS

Self-locking nuts in inches, all-metal (three optional methods) Grade A (1) Corner marking method: No notches (2) Flats marking method: No marks (3) Clock marking method: No marks Grade B (1) Corner marking method: One circumferential notch (2) Flats marking method: Letter B (3) Clock marking method: Three marks Grade C (1) Corner marking method: Two circumferential notches (2) Flats marking method: Letter C (3) Clock marking method: Six marks

8-14

20090268

4

8 - SPECIFICATIONS

Standard torque data for hydraulic tubes and fittings Installation of adjustable fittings in orifices with cylindrical threads and O-rings.

1. Lubricate the O-ring by coating it with a light oil or petroleum. Install the O-ring in the groove adjacent to the metal backup washer, which is assembled at the extreme end of the groove (4).

2. Install the adjustable fitting into the straight threaded orifice SAE until the metal backup washer contacts the face of the orifice (5) .

NOTE: Do not over tighten and distort the metal backup washer.

3. Loosen the adjustable fitting (counter-clockwise) up to a maximum of one turn to position it. Holding the pad of the fitting with a wrench, tighten the locknut and washer against the face of the orifice (6).

23085659

1

Standard torque for lines and fittings Number Dash

Outer diameter of lines

Thread size

-4 -5 -6 -8 -10 -12 -14 -16 -20 -24

6.4 mm (1/4 in) 7.9 mm (5/16 in) 9.5 mm (3/8 in) 12.7 mm (1/2 in) 15.9 mm (5/8 in) 19.1 mm (3/4 in) 22.2 mm (7/8 in) 25.4 mm (1 in) 31.8 mm (1-1/4 in) 38.1 mm (1-1/2 in)

7/16-20 1/2-20 9/16-18 3/4-16 7/8-14 1-1/16-12 1-3/16-12 1-5/16-12 1-5/8-12 1-7/8-12

Adjustable female fitting with 37 ° conical seal Toque 15 - 16 N·m (11 - 12 lb ft) 19 - 21 N·m (14 - 15 lb ft) 24 - 28 N·m (18 - 21 lb ft) 49 - 53 N·m (36 - 39 lb ft) 77 - 85 N·m (57 - 63 lb ft) 107 - 119 N·m (79 - 88 lb ft) 127 - 147 N·m (94 - 108 lb ft) 147 - 154 N·m (108 - 114 lb ft) 172 - 181 N·m (127 - 133 lb ft) 215 - 226 N·m (159 - 167 lb ft)

Fitting with cylindrical threads and O-ring.

Toque 18 - 20 N·m (13 - 15 lb ft) 23 - 26 N·m (17 - 19 lb ft) 29 - 33 N·m (21 - 24 lb ft) 49 - 53 N·m (36 - 39 lb ft) 59 - 64 N·m (44 - 47 lb ft) 93 - 102 N·m (69 - 75 lb ft) 122 - 134 N·m (90 - 99 lb ft) 151 - 166 N·m (111 - 122 lb ft) 198 - 216 N·m (146 - 159 lb ft) 209 - 231 N·m (154 - 170 lb ft)

These torques are not recommended for tubes of 12.7 mm (1/2 in) OD and larger with wall thickness of 0.889 mm (0.035 in) or less. The torque is specified for 0.889 mm (0.035 in) wall tubes on each application individually.

Before installing and tightening the fittings with a 37 ° conical seal, clean the conical face and threads with solvent or Loctite cleaning agent. After cleaning, apply LOCTITE® 569™ sealant to the 37 ° sealing surface and the threads.

Install adjustable fitting and torque to specified torque, loosen the adjustable fitting and re-torque to specifications.

8-15

8 - SPECIFICATIONS

Torque data for fittings with O-ring face seal Nominal SAE dash size -4 -6 -8 -10 -12 -14 -16 -20 -24

O-ring face seal end Tube nut torque Thread size 14 - 16 N·m (10 - 12 lb ft) 9/16-18 24 - 27 N·m (18 - 20 lb ft) 11/16-16 43 - 47 N·m (32 - 35 lb ft) 13/16-16 60 - 68 N·m (44 - 50 lb ft) 1-14 90 - 95 N·m (66 - 70 lb ft) 1-3/16-12 90 - 95 N·m (66 - 70 lb ft) 1-3/16-12 125 - 135 N·m (92 - 100 lb ft) 1-7/16-12 170 - 190 N·m (125 - 140 lb ft) 1-11/16-12 200 - 225 N·m (148 - 166 lb ft) 2-12

Nominal tube O.D. 6.350 mm (0.250 in) 9.520 mm (0.375 in) 12.700 mm (0.500 in) 15.880 mm (0.625 in) 19.050 mm (0.750 in) 22.220 mm (0.875 in) 25.400 mm (1.000 in) 31.750 mm (1.250 in) 38.100 mm (1.500 in)

The values shown for the seal end are intended for steel fittings (with or without washers) with galvanized chrome or zinc-plated chrome surface treatment, mounted in grey cast iron or steel housings.

Tightening torque of threaded fittings for lines Before installing and tightening the line fittings, clean the threads with clean solvent and Loctite cleaning agent. After cleaning, apply LOCTITE® 567™ PST PIPE SEALANT sealant on all fittings, including stainless steel or LOCTITE® 565™ PST for most metal fittings. For high filtration or zero contamination systems, use LOCTITE® 545™.

Threaded fittings for lines Torque (Maximum) Thread size 13 N·m (10 lb ft) 1/8-27 16 N·m (12 lb ft) 1/4-18 22 N·m (16 lb ft) 3/8-18 41 N·m (30 lb ft) 1/2-14 54 N·m (40 lb ft) 3/4-14

Installation of O-ring and flat seal (ORFS) fittings When installing O-ring and flat seal fittings, thoroughly clean the flat surfaces of the fittings (1) and lubricate the O-ring (2) with light oil. Make sure both surfaces are aligned properly. Tighten the fitting to the specified torque listed throughout the repair manual.

ATTENTION: If the fitting surfaces are not properly cleaned, the O-ring will not seal properly. If the fitting surfaces are not correctly aligned, the fittings may be damaged and not seal correctly.

NOTICE: Always use genuine replacement fluid and filters, and ensure proper lubrication and filtration of engine oil and hydraulic system fluid.

The use of proper fluids and greases, as well as keeping the hydraulic system clean, will extend service life of the machine and components.

8-16

50011183

2

9 - ACCESSORIES

9 - ACCESSORIES###_10_### Fire extinguisher (if equipped) NOTE: We recommend that you equip your machine with a fire extinguisher. If you do not have a fire extinguisher, see an authorized CASE CONSTRUCTION dealer for purchase information.

Extinguisher specifications The fire extinguisher recommended for your machine is the type with a dry chemical charge, class ABC, and with a capacity of 2.3 kg (5.0 lb). The operating temperature is between -54.0 - 49.0 °C (-65.2 - 120.2 °F).

Inspection and care Monthly Check the fire extinguisher for damage. Check that the gauge is working correctly.

Biannually Remove and refill the dry chemical.

ATTENTION: This procedure must be performed by a specialized technician.

Annually General inspection of the extinguisher, for damage and possibility of replacement.

ATTENTION: This procedure must be performed by a specialized technician.

COIL15WEL0048BA

9-1

1

9 - ACCESSORIES

9-2

Index ###_Index_###

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. 7-11, 7-59 . . . . 3-1 . . . . 7-53 . . . . 7-70

Battery electrolyte level - Check Battery safety . . . . . . . .

Biodiesel – Biodiesel fuel . . .

Blade . . . . . . . . . . . .

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. 7-36 . 7-63 . 1-13 . 6-1

Cab air filters (if equipped) . . . . . . . . . .

Cab - Control Blade . . . . . . . . . . . .

Cab interior - Localization overview . . . . . .

Cab protection (ROPS and FOPS) . . . . . .

Cab tilting system - Operating . . . . . . . .

Change the final drive oil / Planetary reducer oil Climate control system . . . . . . . . . . .

COMMISSIONING THE UNIT . . . . . . . .

Coolant Level Check of the reservoir . . . . .

Crankcase ventilation filter . . . . . . . . . .

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7-57 3-37 3-32 7-58 6-16 7-42 3-40 4-1 7-18 7-35

D Decelerator pedal . . . . . . . . . . . . . . . . . . . .

Direction control lever . . . . . . . . . . . . . . . . . .

Direction control lever, hydrostatic drive control, hand throttle .

Drive shaft lubrication . . . . . . . . . . . . . . . . . .

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4-15 4-10 3-34 7-40

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1-12 3-41 1-15 7-44 7-46 7-28 7-17 4-3 6-14

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7-52 7-27 2-18 9-1 3-30 7-73 3-10 7-25 7-33 7-41 7-32 7-68

Access doors . . . . . . .

Access to operator’s platform.

Air filter dust valve . . . . .

Auxiliary electrical outlet . . .

Ecology and the environment . . . . . .

Electrical system - Control – Master switch Electromagnetic compatibility (EMC) . . .

Engine air filter system . . . . . . . . .

Engine coolant . . . . . . . . . . . . .

Engine oil changing and filter replacement .

Engine oil level . . . . . . . . . . . . .

Engine operation . . . . . . . . . . . .

Engine starting aids . . . . . . . . . . .

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E . . . . . . . . . . . . . . . . . .

Fan and air conditioning drive belts Final drive oil level . . . . . . .

Fire and explosion prevention . .

Fire extinguisher (if equipped) . .

Foot pedals . . . . . . . . . .

Frame - Storing. . . . . . . . .

Front console . . . . . . . . .

Fuel filter/water separator . . . .

Fuel filter - Replace . . . . . . .

Fuel reservoir - Drain . . . . . .

Fuel tank breather . . . . . . .

Fuses and relays . . . . . . . .

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G General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15

General safety before you service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22, 7-9 General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3 H Hand signals . . . . . . . . . . . . . . . . . . . . . . .

Hydraulic and hydrostatic drive filters . . . . . . . . . . . .

Hydraulic and hydrostatic drive fluid . . . . . . . . . . . . .

Hydraulic contamination . . . . . . . . . . . . . . . . . .

Hydraulic oil filter and suction screens . . . . . . . . . . . .

Hydraulic reservoir breather relief valve . . . . . . . . . . .

Hydrostatic and hydraulic fluid level - Hydraulic reservoir oil level Hydrostatic drive speed controls . . . . . . . . . . . . . .

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2-49 7-48 7-50 7-8 7-51 7-38 7-19 4-14

I Identification Identification of the sides of the machine . . . . . . . . . . . . . . . . . . . . . . . . 1-6 Identification plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10 K Key start switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-7

L Lifting the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7 Lubrication, Filters and Fluids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Lubrication points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20 Machine cleaning . . . . . .

Machine components . . . .

Machine operation . . . . .

Machine weights . . . . . .

Maintenance and adjustments Maintenance chart . . . . .

Moving a disable machine . .

Multi-function display . . . .

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7-71 1-7 4-7 8-10 7-1 7-14 5-1 3-20

N Note to the owner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1

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M . . . . . . . . . . . . . . . .

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Operating in extreme temperatures Operator's manual storage . . . .

Operator seat . . . . . . . . .

Overall dimensions . . . . . . .

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. 4-4 . 1-16 . 3-3 . 8-6

P PARKING THE MACHINE AND STOPPING THE ENGINE . . . . . . . . . . . . . . . . . . . . . . . 4-5 Plastic and resin parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10 Preparing for storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-72 Radiator coolant level check . . . . . . .

Read the operator's manual . . . . . . .

Releasing pressure in the hydraulic system Removing from storage . . . . . . . . .

Ripper. . . . . . . . . . . . . . . . .

Ripper assembly - Adjust of the rod . . . .

Ripper control lever . . . . . . . . . . .

Roll over protective structure (ROPS) . . .

Run in period of a new machine . . . . .

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. 7-26 . 1-4 . 7-7 . 7-76 6-3, 8-9 . 7-61 . 3-39 . 2-7 . 4-2

Safety decals . . . . . . . . . . .

Safety rules and signal word definitions Safety rules – Personnel . . . . . .

Safety – Utility lines . . . . . . . .

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. 2-23 . 2-2 . 2-3 . 2-1

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Safty Precautions . . . . . . . . . . . . . . . .

Safty Precautions – Fuel handling . . . . . . . .

Safty Precautions – Welding works . . . . . . . .

Seat belt. . . . . . . . . . . . . . . . . . . .

Seat belt / Operator’s seat . . . . . . . . . . . .

Seat belt precautions . . . . . . . . . . . . . .

Service air filter when warning light illuminates . . .

Servicing batteries . . . . . . . . . . . . . . .

Standard torque data . . . . . . . . . . . . . .

Standard torque data for hydraulic tubes and fittings.

Starting and stopping precautions . . . . . . . . .

Starting with auxiliary batteries . . . . . . . . . .

Status and warning icons . . . . . . . . . . . .

Steering sensitivity - adjust . . . . . . . . . . . .

Switches . . . . . . . . . . . . . . . . . . .

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Telematics (option) . . . .

Track chain tension . . . .

Tracks. . . . . . . . . .

Track shoe bolt torque. . .

Tracks – Lower frame wear Track systems . . . . . .

Transporting on a trailer . .

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2-10 2-17 2-20 3-6 7-60 2-9 7-16 7-64 8-11 8-15 2-10 7-65 3-13 4-12 3-8

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. 3-42 . 7-54 . 8-5 . 7-24 . 6-6 . 6-4 . 5-5

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W Welding on the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-66

SERVICE - Technical Publications & Tools

PRINTED IN BRASIL © 2015 CNH Industrial Latin America LTDA All rights reserved. No part of the text or illustrations of this publication may be reproduced.

CASE CONSTRUCTION policy is one of continuous improvement and the right to change prices, specification or equipment at any time without notices is reserved.

All data given in this publication is subject to production variations. Dimensions and weight are approximate only and the illustrations do not necessarily show products in standard condition. For exact information about any particular product, please consult your CASE CONSTRUCTION Dealer.

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