CASE 1150M Tier 2 DOZER ELECTRICAL SCHEMATIC MANUAL (48080041) CASE 1150M – PDF DOWNLOAD

Page 1

SH01 - TITLE BLOCK

SH12 - EXTERIOR LIGHTS

SH23 - DRIVE TRAIN

SH02 - POWER DISTRIBUTION/CHARGING SYSTEM SH13 - FRONT/REAR WINDSHIELD WIPERS SH24 - DRIVE TRAIN/PUMPS

A

SH03 - STARTING SYSTEM

SH14 - LEFT/RIGHT WINDSHIELD WIPERS

SH25 - BLADE CONTROL

SH04 - GROUNDING

SH15 - INSTRUMENT CLUSTER

SH26 - BLADE CONTROL/RIPPER CONTROL

SH05 - ENGINE CONTROL

SH16 - INSTRUMENT CLUSTER

SH27 - VEHICLE SAFETY/AIR SEAT/ROPS HEAT

SH06 - EXHAUST CONTROL

SH17 - 24-12V CONVERTER/ POWER POINT SH28 - TELEMATICS SH18 - FAN CONTROL

OUT

SH20 - IMPLEMENT ENABLE

SH31 - HAND THROTTLE

SH10 - UCM

SH21 - HVAC

SH32 - 2050 PUMPS JUMPER

1

1

3

3

LAMP

DIODE

MOTOR

Q-001

IGN

MASTER DISCONNECT SWITCH

X-110

OFF ON

P004 RD 32.0

SH3: A-6

T

1

2

SH19: B-6

1

2

20.0 A

1

X-147

1

1

1

1

1

2

X-P004

G005

1

SH15: B-6

P001 RD 62.0

SH3: A-6

P042 RD 1.0

SH28: C-6

P008 RD 2.0

SH6: D-6

P040 RD 1.0

SH9: D-6

P018 RD 3.0

SH5: D-6

1

G-002

BATTERY

X-P001

P003 RD 62.0

1

1

X-144

POS NEG X-P001

G-003 1

1

POS NEG

1

G001

G002

G-003

X-006 1

5

G001 1

1

COIL

P011 RD 1.0

SH3: C-6

5045 RD 0.8

SH11: C-6

P013 RD 0.8

SH3: D-6

S.P. D.T.

D.P. S.T.

D.P. D.T.

SH6: A-6

P105 OR 2.5

SH8: C-6

P103 RD 2.0

SH8: C-6

P029 RD 2.0

K-002

X-087

P006 RD 5.0

1

GROUND

1

X-077

S104 OR 0.8 F-036

BATTERY

1

30

30

86

86

A A

2

X-007

X-077

X-006

20.0 A

10

SP-028

ACCESSORIES

SP-011

P031 RD 0.8

SH3: D-1

RELAY

FUSE NUMBER

P025 RD 0.8

87

87

85

85

1

7.5 A

2

4

WIRE SIZE CHART Sq. mm AWG 0.5 20 0.8 18 1.0 16 2.0 14 3.0 12 5.0 10 8.0 8

P026 RD 0.8

X-006

CONNECTOR NUMBER

1

CUSTOMER OPTION 24V

1 X-043

X-085

SPLICE NUMBER

5

G047 BK 0.8

SP-041 X-083 S109 OR 0.8

S110 OR 0.8

X-001B

1

1

S108 OR 0.8

SH28: C-6

S106 OR 0.8

SH24: D-6

87

87 X-086

86

86 A A

85

1

1

B

B

X-008

X-086

S002 OR 2.0

SH27: D-6

S008 OR 2.0

SH12: D-6

S013 OR 2.0

SH12: B-6

X-083 X-083

X-002A

1

P015 RD 0.8

46

S016 OR 1.0

SH13: D-6

X-001A

E370 YE 0.8

SP-027

S090 OR 0.8

27

27

X-005

E191 YE 0.8

X-001B

15.0 A

X-006 2

39

39

S118 OR 1.0

SH18: A-6

G046 BK 0.8

SH4: B-1

S174 OR 0.8

SH8: D-6

S042 OR 0.8

SH6: C-6

S045 OR 0.8

SH18: D-6

S051 OR 0.8

SH7: C-6

G126 BK 0.8

G113 BK 0.8

SH30: C-1

G105 BK 0.8

SH5: A-1

S059 OR 2.0

SH9: C-6

S080 OR 0.8

SH19: D-6

G104 BK 2.0

SH15: A-6

G125 BK 2.0

35

35

P012 RD 1.0

SH5: B-1

G129 BK 0.8 X-GND6 1

SH28: D-1

G036 BK 0.8

X-160 C

C

SP-057

G128 BK 2.0

X-090A

12

12

E881 YE 0.8

X-090B

27

GND-ENGINE SP-085

X-005

1

SH13: A-1

30.0 A

2

1

SH18: A-1

2

P019 RD 3.0

10

X-GND1

X-GND2

1

1

X-GND1

G058 BK 0.8

SH14: D-1

G057 BK 0.8

SH13: D-1

47

47

E320 OR 0.8

30

30

S177 OR 0.8

40

40

48

48

39

39

87A

M071 YE 0.8

X-001B

SH10: C-1

SP-099

M070 YE 0.8

SH2: D-1

1

1

X-GND2

1

SH20: B-1

X-090B

G120 BK 0.8

SH7: B-1

G025 BK 1.0

SH16: C-6

F-009 SH19: C-1

G032 BK 0.8

SH20: C-1

X-090B

P016 RD 2.0

SH2: C-1

SH16: B-1

G031 BK 0.8

G033 BK 0.8

SH13: C-1

G042 BK 2.0

SH17: C-1

G041 BK 1.0

SH17: B-1

G040 BK 1.0

SH22: C-1

15.0 A

X-006

2

7

3

7

3

14

14

X-090A

P020 RD 2.0

SP-072

SH5: C-2

1

PIN1

P101 RD 25.0

150.0 A

X-185

M-001

2

2

G104 BK 2.0

PWR

P004 RD 32.0 13

13

X-090A

1 X-135

M

GND

A

E173 YE 1.0

1 X-136

3

STARTING SYSTEM P008 RD 2.0

20.0 A

X-146

2

1

1

2

2

P009 RD 3.0

X-146

X-090B

8

8

9

9

X-090A

SH4: D-6

P023 RD 2.0

8

P024 RD 2.0

9

K-018

R-002

GRID HEATER RELAY

12

P101 RD 25.0

30

P136 1

E120 YE 0.8

75

SH29: C-6

87

P137 86

85

GRID HEATER P102 RD 35.0

P

N

P139

2

S042 OR 0.8

SH2: A-1

X-127

F-031 1

E750 YE 0.8

5.0

A

2

X-006

15

15

11

11

S043 OR 0.8

X-006

X-090A

X-090B

E170 YE 0.8

SH3: C-6

87

E290 YE 0.8

SH3: B-6

G046 BK 0.8 1

G048 BK 5.0

1

SP-052

1

1

SH2: B-1

1

7.5 A

X-006

2

22

NEG POS

22 X-001A

18

S086 OR 0.8

18

X-006

X-170

32

E320 OR 0.8

SH3: B-6

37

G051 BK 3.0

SH19: B-6

G074 BK 2.0

SH9: B-1

1

1

SP-066

E370 YE 0.8

SH3: C-6

S087 OR 0.8

S088 OR 0.8

X-001B

GND-BATT-CAB

X-151

X-171

1

1

X-151

G016 BK 5.0

X-120

SH29:C-1

X-120

G045 BK 0.8

X-GND3 1

X-GND3

1

X-152

3 X-137

PWR

GND

2

OUT

1

G105 BK 0.8

SH4: D-1

15.0 A

X-004

22

22

K-006

31

2

X-090B

31

P107 OR 2.5

21

AUXILIARY RELAY

21

87A 30

27

X-137

SH27: C-1

G044 BK 2.0

E201 YE 0.8

1

2 X-006

X-152

G023 BK 0.8

1

P105 OR 2.5 F-041

SH8: B-1

G043 BK 3.0

X-090A

SH2: C-6

SH27: B-6

S089 OR 0.8 1

42

WATER IN FUEL SENSOR

UCM GROUND

1

40

GND-MAIN

1

G022 BK 0.8

S085 OR 0.8

SH2: A-1

SH29: A-1

G050 BK 0.8

GND-BATT-FRAME

SP-061 G010 BK 5.0

SH16: C-6

29

85

F-032 X-150

G011 BK 2.0

27

P106 OR 2.5

X-006

14

14

86

87 85

X-004

X-001A

SH13: A-1

X-183

G103 BK 2.0

SH3: A-6

P200 RD 1.0

G096 BK 0.8

G009 BK 1.0

SH21: D-1

STARTER

P100 RD 35.0

X-184

3

86

X-150

SH11: C-1

SH15: B-6

SP-067 G102 BK 2.0

11

SP-124

P017 RD 2.0

X-006

2

SH30: B-1

G111 BK 0.8

G097 BK 0.8

SP-055

X-170

SH12: B-1

SH4: C-6

30

G054 BK 2.0

G001 BK 62.0

SH12: C-1

G101 BK 2.0

17

G094 BK 0.8

SH18: A-1

85

87A

G002 BK 62.0

SH2: C-1

G100 BK 2.0

6 10

GND 12V

G039 BK 0.8

SH2: C-1

5

ECU

G200 BK 2.0

SH14: A-1

87

X-157

X-149

GND-MAIN

G056 BK 0.8

SH14: C-1

86

F-043

X-149

G053 BK 0.8

SH13: B-1

G127 BK 0.8

1 1

30

X-005

P001 RD 62.0

2

X-127

SP-120

G055 BK 0.8

SH12: D-1

SH18: B-1

G030 BK 0.8

G024 BK 2.0

GND-DASH

SH14: B-1

G108 BK 0.8

10

X-090A

P201 RD 1.0

SP-060 G059 BK 0.8

VEHICLE SAFETY RELAY

S178 YE 0.8

A-001

P022 RD 2.0

G061 BK 0.8

SH3: B-1

K-004

X-005

SH14: A-1

P021 RD 0.8

SP-053 G052 BK 0.8

SH8: C-1

27

29

F-030

1

G062 BK 0.8

SH30: C-1

85

ECU G119 BK 0.8

G038 BK 0.8

SH21: A-1

87

29

SH2: D-1

X-181

SH21: A-1

87A

30

28

E290 YE 0.8

F-042 G115 BK 0.8

35

SH5: B-1

P018 RD 3.0

G121 BK 0.8

X-138

35

28

E170 YE 0.8

1

G122 BK 0.8

G123 BK 2.0

36

SH5: B-1

SP-065 G114 BK 0.8

36

K-003

X-006

E420 YE 0.8

SH5: C-1

SH9: A-6

SH5: B-6

POWER DISTRIBUTION \ CHARGING SYSTEM SH2: D-1

SP-087

SH2: A-6

S108 OR 0.8

X-002B

STARTER RELAY

X-090B

1

SH17: C-6

P011 RD 1.0 F-025

SH14: D-6

S085 OR 0.8

SH15: A-6

46

X-047

SH2: D-6

TITLE BLOCK \ INDEX

S105 OR 0.8

M072 YE 0.8

S095 OR 0.8

SH15: C-6

SH2: B-6

ST

IGN

X-001A

SP-051 S041 OR 3.0

SH21: C-6

S104 OR 0.8

G059 BK 0.8

85

X-008

X-083

SH3: C-1

30

30 X-085

S103 OR 0.8

S147 YE 0.8

SH17: C-6

S026 OR 1.0

G049 BK 0.8

B

IGNITION P007 RD 5.0

5

B

K-001

X-P008

X-001A

S001 OR 3.0

1

X-007

X-077 1

X-006

...

SP-032

38

X-088 1

X-077

P075 OR 3.0

14

CIRCUIT DIAGRAM LEGENDS

8

38

X-088

P074 OR 3.0

10

14

F-015

X-002B

87A

X-P008

SH2: C-1

ACC OFF

P014 RD 0.8

43 X-006

SH30: C-6

S037 RD 2.0

X-087

FUSE

S107 OR 0.8

86

SH15: D-6

LOCATION WIRE WIRE WIRE ID COLOR SIZE ON SHEET

S101 OR 0.8

45

SH5: C-6

P016 RD 2.0

S112 OR 0.8

S.P. S.T.

45

SH21: A-6

2

P013 RD 0.8

47

43

1

RESISTOR

47

SH4: B-6

SH2: C-1

1 CUSTOMER OPTION 24V X-P007

1

X-006

VARIABLE RESISTOR

X-006

2

SH5: B-1

P073 RD 3.0

5

3

SH4: A-6

G001 BK 62.0

P072 RD 3.0

1

S100 OR 0.8

SP-045

S102 OR 0.8

X-047

BATTERY

G002

P002 BK 62.0

1

X-002A

4

7.5 A

G-003

P025 RD 0.8

SHEET NUMBER

SH2: C-1

1

X-145

X-P007

SH22 - RADIO

COLOR ABBREVIATION BLACK BK BLUE BL LIGHT BLUE LB BLACK/WHITE BK/WH GREEN GN LIGHT GREEN LG ORANGE OR PINK PK VIOLET VT RED RD GREY GY TAN TN WHITE WH YELLOW YE

S-001 IGNITION SWITCH

F-018

1

G005

1

X-144

P005 RD 19.0

P043 RD 1.0 F-035

1

X-147

P010 RD 13.0

SH9: D-6

LIGHT EMITTING DIODE (LED)

SPEAKER

TEMPERATURE

PRESSURE

2132 BL 0.8

X-145

X-P004

SH30 - HORN/BACKUP ALARM

SH09 - UCM

2

GND

B

PRESSURE SWITCH

SH29 - CAN BUS SYSTEM

SH19 - LEVELING CONTROL

SH11 - INTERIOR LIGHT

IN

2

E172 YE 1.0

SH08 - WINCH CONTROL

G

P

ALT FAULT

X-110

1

Diagram

X-109

Diagram

SH07 - PARK BRAKE

G-001 ALTERNATOR

SYMBOLS

Diagram

32

G021 BK 0.8

32

X-001B

E451 YE 0.8

13

13

GND-CAB

4

GROUNDING

5

ENGINE CONTROL

SH7: B-1

S053 OR 0.8

2

SH7: B-1

S054 OR 0.8

3

SH2: D-1 F-017 1

20.0 A

SH2: C-6 F-034

SH2: B-1

S-002

1

S174 OR 0.8

PARK BRAKE SWITCH S057 OR 0.8 SH2: A-1

X-002B

32

X-002A

32

IN

2

S058 OR 0.8

OUT1

3

C101 WH 0.8

OUT2

1

C171 WH 0.8

X-048

X-002A

X-005

24

24

C100 WH 0.8

SH10: D-6

25

25

C170 WH 0.8

SH10: D-6

X-048

S051 OR 0.8

X-002B

SH2: B-6

P029 RD 2.0 F-013 1

20.0 A

2

7.5 A

2

X-004

41

46

45

45

X-006 40

K-007

36

41

X-004

S052 OR 0.8

36

X-006

P030 RD 2.0

38

SP-047 SH2: B-6

P103 RD 2.0 F-037 1

20.0 A

2

X-006

BRAKE PRESSURE SWITCH

38

37

86

S055 OR 0.8

X-001B

34

34

IN

A

S056 OR 0.8

OUT

X-105

B

C102 YE 0.8

X-105

X-090A

15

15

X-090B

C103 YE 0.8

S054 OR 0.8

2

2

6

S175 OR 2.0

X-006

P104 RD 2.0

17

17

X-090A

K271 GY 0.8

1

IN

X-107

OUT

G120 BK 0.8

20

P041 RD 1.0

X-022

SH10: B-1

VP

GROUND

GROUND

9

9

13

13

GROUND 26

P056 RD 1.0

X-006

5.0 A

2

X-006

85

41

41

45

45

1

G043 BK 3.0

5.0 A

5.0 A

K040 GY 0.8

X-006

33

33

37

37

2

X-006

29

29

25

25

5.0 A

S063 OR 0.8

SP-013

2

X-006

F

34

34

38

38

S067 OR 0.8

7

GROUND

S065 OR 0.8

13

S069 OR 0.8 S072 OR 0.8 S071 OR 0.8

2

X-006

F-024 1

5.0 A

13 X-018 8

SH26: B-6

GROUND

MOTORS (VF6)

GROUND GROUND

MOTORS (VF6) GROUND

TILT/ANGLE (VF4)

GROUND

S073 OR 0.8

9

42

42

46

46

S075 OR 0.8 X-006

2

X-006

17

17

21

21

SP-014

S076 OR 0.8

1

S077 OR 0.8

8

TILT/ANGLE (VF4) GROUND

S079 OR 0.8

X-021 2 X-020 25

X-006

17

K170 WH 0.8

RIPPER/LIFT (VF2) GROUND

K250 WH 0.8

SH9: B-1

PUMPS (VF3)

X-019

B

S078 OR 0.8

GROUND

SP-010

F-023 5.0 A

X-016 7

PUMPS (VF3)

SP-012

X-006

S074 OR 0.8

S064 OR 0.8

S068 OR 0.8 X-006

F-022

S070 OR 0.8

SH4: A-1

GROUND

IGN KEY ON

X-014

X-006

C C

SH26: C-6

SH4: C-1

2

F-021

S066 OR 0.8 X-010

14

S140 OR 0.8 X-006

F-020

SH2: A-1 S059 OR 2.0 SP-054

X-010A

SH26: B-1

30

B300 GY 0.8

7

L070 WH 0.8

SH26: A-6

BACKUP ALARM

LED DRIVES (LF)

SH3: C-1

TILT LEFT

TILT RTN ANGLE RIGHT BLADE LIFT

BK------------- BLACK BK\WH------- BLACK\WHITE BL------------- BLUE BR------------- BROWN GN------------ GREEN

GY------------- GRAY LB------------- LIGHT BLUE LG------------- LIGHT GREEN OR------------- ORANGE PK------------- PINK

RD------------- RED TN--------------TAN VT-------------- VIOLET WH-------------WHITE YE--------------YELLOW

26

G079 BL 0.8

SH23: C-6

20

G080 BL 0.8

SH23: C-6

20

G081 BL 0.8

SH25: B-6

28

G082 BL 0.8

SH25: B-6

26

G110 BK 0.8

X-016 1

G063 BK 0.8

X-014 7

G064 BK 0.8

X-014 1

G065 BK 0.8

X-015 34

6

2

B020 GY 0.8

S147 YE 0.8

X-002A

19

19

X-002B

S116 YE 0.8

14

A047 PK 0.8

X-002B

3

3

X-002A

BLADE POWER ANGLE RTN

8

G072 BK 2.0

G066 BK 0.8

X-017 26

G067 BK 0.8

X-018 34

SP-018

G074 BK 2.0

SH4: A-1

G068 BK 0.8

X-019 20

G069 BK 0.8

26

G070 BK 0.8

X-021 34

SP-016

G073 BK 0.8

G077 BL 0.8

SH24: C-6

K100 YE 0.8

SH30: B-6

H050 YE 0.8

SH8: B-1

4

K040 GY 0.8

SH8: B-1

33

K330 WH 0.8

SH26: B-6

32

K320 WH 0.8

SH26: B-6

B100 GY 0.8

SH26: B-1

10

10 X-015

LIFT/POWER RTN

GROUND

26

G106 BL 0.8

X-019 CRANK

DECEL PEDAL

X-017

A048 PK 0.8

SP-017

X-019

A X-046

PWR

12

C120 WH 0.8

X-016

OUT

B

GND

C

2801 WH 0.8

X-046

IGNITION RELAY CIRCUIT ACCESSORIES RELAY CIRCUIT 12 VOLT CIRCUIT

SH26: C-6

X-018

DECEL PEDAL SH25: B-6

UNSWITCHED BATTERY POWER SWITCHED BATTERY POWER STARTING CIRCUIT

G035 BL 0.8

5

TILT RIGHT

X-015

COLOR ABBREVIATIONS

9

X-019

ANGLE LEFT

L060 WH 0.8

SH26: A-1

LEGEND

SH31: C-1

X-020

RIPPER/LIFT (VF2)

X-021

WINCH CONTROL

G071 BL 0.8

X-019

SH9: B-1

SH26: A-6

7

30

X-019

X-015

PARK BRAKE

SH26: D-6

X-016

SENSOR POWER (VB)

GROUND

F-019

SH4: C-6

B

SH9: D-6

X-107

G034 BL 0.8

X-017

1

H H

SH9: D-6

SH24: D-6

X-015

1

H050 YE 0.8 2

GROUND

S060 OR 0.8

A A

Y-001

X-090B

2

1

BRAKE SOLENOID K270 GY 0.8

2

1

S053 OR 0.8

SH10: D-1

X-006

G075 BL 0.8

X-019

S062 OR 0.8

F

X-001A

1

87

X-005

G061 BK 0.8

6

S-003

X-019

1

P043 RD 1.0 2

32 X-020 6 X-014

GROUND

87A 30

45

GROUND

DOUTS (VS1)

X-018

40

37

45

5.0 A

X-022

DOUTS (VS1)

GROUND

P040 RD 1.0 2

A-002 UCM

WINCH RELAY

F-010 1

46

6

EXHAUST CONTROL

G107 BL 0.8

X-002A

26

26

27

27

X-002B

9

UCM

1150M DOZER ELECTRICAL SCHEMATIC Tier 2 - PIN break NGC105100 and after

SIDE 1 OF 4

Additional copies of this schematic can be ordered through Technical Publications Distribution System. Part # RAC 48080041


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