BYD Forklift EPS14 PARTS MANUAL EPS142016003 - PDF DOWNLOAD

EPS14 PARTS MANUAL < PM-EPS142016003-EN >

Thank you for choosing BYD electric forklift Please order parts according to the parts manual

INSTRUCTION 1

Subsystem Code

2

Subsystem Name

3

Part Name Code

4

Part Name

5

Part Quantity

6

Part Number

If you want to order AB1122-11 COVER, please send the information: Part Name COVER

PARTS MANUAL

Part Quantity 1

4

Part Number 11633059-00

EPS14 AB1122

COVER

>>>

>>>

1

2

24

25 23

14

13

19 14

14

14

13 23 14

14

11

14

>>> 3

13

14 21

14

14

14

15 15

14

20 16 16 12

AB1122 CODE

3

COVER PART NAME

>>> 4

QTY 5

PART NUMBER 6

11

COVER

1

11633059-00

12

LOWER COVER

1

11633141-00

13

SUPPORT

3

11345138-00

14

HEXAGON FLANGE BOLT M6×16

12

10163350-00

15

HEXAGON SCREW M5×15

2

10816628-00

16

HEXAGON FLANGE NUT M5

2

10179178-00

19

UPPER COVER

1

11608762-00

20

LEFT COVER

1

11345024-00

21

RIGHT COVER

1

11345025-00

23

RUBBER CUSHION

2

11540122-00

24

CLIPBOARD CLAMP

1

11560516-00

25

UPPER COVER HANDLE

1

11508295-00

5

CODE

PART NAME

QTY

PART NUMBER

PM-EPS142016003-EN

TABLE OF CONTENTS SUPPLEMENT

SUPPLEMENT

CC0114EU

STACKER STICKER 1.4T

CC0201

DATALINE 3

AB - ACCESSORIES AB1122

AC - STEERING AC1111

AE - DRIVE

2

AB - ACCESSORIES COVER 4

AC - STEERING TILLER ARM

5

AE - DRIVE AE0101

DRIVE UNIT

6

AF - WHEEL AND TIRE AF - WHEEL AND TIRE AF0121

LOAD WHEEL

AF0501

CASTOR WHEEL

8

AF1105

DRIVE WHEEL

9

HA - MAST

7

HA - MAST HA2121

CARRIAGE (2-STAGE STD MAST)

HA2131

CARRIAGE (3-STAGE FREE LIFT MAST)

11

HA3200

MAST & MAST ROLLER (2-STAGE STD MAST)

12

HA3300

MAST & MAST ROLLER (3-STAGE FREE LIFT MAST)

13

HA4001

PROTECTING MESH

14

HA4002

PROTECTING WINDOW (PLASTIC)

15

HA4101

MAST MOUNTING

16

HA5200

CHIAN (2-STAGE STD MAST)

17

HA5300

LIFT CHIAN (3-STAGE FREE LIFT MAST)

18

HA6200

MAIN LIFT CYLINDER (2-STAGE STD MAST)

19

HA6300

MAIN LIFT CYLINDER (3-STAGE FREE LIFT MAST)

20

HA7300

FREE LIFT CYLINDER (3-STAGE FREE LIFT CYLINDER)

21

HA7500

LIFT PIPING (2-STAGE STD MAST)

22

HA7600

LIFT PIPING (3-STAGE FREE LIFT MAST)

23

HB - HYDRAULIC

10

HB - HYDRAULIC

HB0111

HYDRAULIC UNIT (R TYPE)

24

HB0111A

HYDRAULIC UNIT

25

HB3101

OIL TANK

26

PA - ELECTRIC

PA - ELECTRIC

PA0101

MAIN CONTROLLER

27

PA2101

DRIVE MOTOR

28

PA3390

BATTERY 110AH

29

PA4101

HIGH VOLTAGE CIRCUIT

30

PA5100

LOW VOLTAGE CIRCUIT AND COMPONENT

31

PA5191

TILLER HEAD ASSEMBLY

33

OTHER INFORMATION OTHER INFORMATION CONTACT INFORMAITON

PARTS MANUAL

34

6

EPS14

7

PM-EPS142016003-EN

SUPPLEMENT SUPPLEMENT CC0114EU

STACKER STICKER 1.4T

12 12

Electric 3ODOOW 7UXFN Service weight including battery Net weight (w/o battery)

Model Serial No.

12 12

Warning

11

Rated capacity

Battery voltage

Max.lift height

Battery capacity

Battery weight(max.)

Battery weight(min.)

Warning

Warning

Add.: No.1, BYD Road, Zhenjiang Industrial Park, Shaoguan, Guangdong, China

PASSED

EPS 14

CAPACITY CHART

Ambient Temperature Environment

LIFT HEIGHT(mm)

CAPACITY(kg)

4800 4300 3800

15

Model

Nominal Capacity

13

Basic Performance

14

Nominal Voltage

Caution: Before operation, you must be familiar with specific requirement for output configuration by referring to the instruction manual.

Made in China

1000

1200

STOP

750

1400

LOAD CENTER (mm)

CC0114EU CODE

ERGEN

CY

3300 2800 550

EM

Weight Serial No.

STACKER STICKER 1.4T PART NAME

QTY

PART NUMBER

CODE

PART NAME

QTY

PART NUMBER

11

TRUCK NAMEPLATE (GERMAN)

1

11667689-00

15

GENERAL STICKER SET (SPANISH)

1

11686750-00

11

TRUCK NAMEPLATE (DUTCH)

1

11667686-00

15

GENERAL STICKER SET (ENGLISH)

1

11686756-00

11

TRUCK NAMEPLATE (PORTUGUESE)

1

11645839-00

11

TRUCK NAMEPLATE (SPANISH)

1

11670046-00

11

TRUCK NAMEPLATE (ENGLISH)

1

11636245-00

12

NAMEPLATE RIVET

4

10552997-00

13

LOAD CAPACITY CHART 1.4T (GERMAN)

1

11667697-00

13

LOAD CAPACITY CHART 1.4T (DUTCH)

1

11667691-00

13

LOAD CAPACITY CHART 1.4T (PORTUGUESE)

1

11686749-00

13

LOAD CAPACITY CHART 1.4T (SPANISH)

1

11645834-00

13

LOAD CAPACITY CHART 1.4T (ENGLISH)

1

11629892-00

14

BATTER NAMEPLATE (GERMAN)

1

11488213-00

14

BATTER NAMEPLATE (DUTCH)

1

11488212-00

14

BATTER NAMEPLATE (PORTUGUESE)

1

11488214-00

14

BATTER NAMEPLATE (SPANISH)

1

11568133-00

14

BATTER NAMEPLATE (ENGLISH)

1

11485217-00

15

GENERAL STICKER SET (GERMAN)

1

11686751-00

15

GENERAL STICKER SET (DUTCH)

1

11686753-00

15

GENERAL STICKER SET (PORTUGUESE)

1

11686754-00

PARTS MANUAL

2

EPS14 CC0201

DATALINE

11

12

CAN

USB

13

CC0201 CODE

DATALINE PART NAME

QTY

PART NUMBER

11

CAN BOX WITH THE DATALINE

1

11208846-00

12

DATALINE FROM CAN BOX TO DIAGNOSTIC INTERFACE

1

11754313-00

13

SOFTWARE USB DISK

1

11804372-00

CODE

3

PART NAME

QTY

PART NUMBER

PM-EPS142016003-EN

AB - ACCESSORIES AB - ACCESSORIES AB1122

COVER

24

25 23

14

13

19 14

14

14

13 23 14

14

11

14

13

14 21

14

14

14

15 15

14

20 16 16 12

AB1122 CODE

COVER PART NAME

QTY

PART NUMBER

11

COVER

1

11633059-00

12

LOWER COVER

1

11633141-00

13

SUPPORT

3

11345138-00

14

HEXAGON FLANGE BOLT M6×16

12

10163350-00

15

HEXAGON SCREW M5×15

2

10816628-00

16

HEXAGON FLANGE NUT M5

2

10179178-00

19

BATTERY COVER

1

11608762-00

20

LEFT COVER

1

11345024-00

21

RIGHT COVER

1

11345025-00

23

RUBBER CUSHION

2

11540122-00

24

CLIPBOARD CLAMP

1

11560516-00

25

COVER HANDLE

1

11508295-00

PARTS MANUAL

CODE

4

PART NAME

QTY

PART NUMBER

AC - STEERING EPS14 AC1111

TILLER ARM

36 36

36 36

>>> PA5181

39

16 39 >>> PA2101 37 33

25 24

14

17

12

12

21 11 11 11 11

20

12

15

12

>>> PA5101

26 37

13 22

33

23 12

18

12

>>> AE0101

12

12

19

AC1111 CODE

TILLER ARM PART NAME

QTY

PART NUMBER

CODE

39

11

SCREW M5×16

4

11624196-00

12

SCREW M4×16

8

11624197-00

13

COVER

1

11626687-00

14

TILLER ARM

1

11626676-00

15

RETAINER SUPPORT

1

11626759-00

16

TILLER HEAD MOUNTING BRACKET

1

11345528-00

17

CONNECTING BLOCK

1

11345495-00

18

MOUNTING SHAFT

1

11258305-00

19

GAS SPRING

1

11328615-00

20

BUSHING

1

11260873-00

21

BUSHING

1

11261375-00

22

WASHER

1

11345497-00

23

SCREW M6×16

1

11259551-00

24

RUBBER CUSHION

1

11551850-00

25

SCREW M6×16

1

10180204-00

26

RETAINER SHAFT

1

11572471-00

33

SCREW M8×45

6

11383257-00

36

HEXAGON SCREW M6×30

4

11228449-00

37

WASHER M8

6

10505531-00

5

PART NAME SCREW M8×15

QTY

PART NUMBER

2

10275187-00

PM-EPS142016003-EN

AE - DRIVE AE - DRIVE AE0101

DRIVE UNIT

11

11

11

11

11

11

14

13 12

10 15

>>> AF1105

AE0101 CODE

DRIVE UNIT PART NAME

QTY

PART NUMBER

10

DRIVE UNIT

1

11351753-00

11

HEXAGON FLANGE BOLT M10×45

6

10381468-00

12

SPHERICAL SPRING WASHER

5

11407428-00

13

HEXAGON FLANGE NUT M12

5

11096485-00

14

BEARING

1

11598056-00

15

GEAR BOX

1

11541158-00

PARTS MANUAL

CODE

6

PART NAME

QTY

PART NUMBER

AF - WHEEL AND TIRE EPS14 AF0121

LOAD WHEEL

<A>

81 16 15

12

14 12

13 14 15

13

16 81

<A>

<A>

AF0121 CODE

LOAD WHEEL PART NAME

QTY

PART NUMBER

12

LOAD WHEEL (ORANGE & PU 95 SHORE)

4

10726090-00

13

BUSHING

4

11283166-00

14

CONNECTION PLATE

4

10947905-00

15

WASHER

4

11260869-00

16

BUSHING

4

11260872-00

81

SCREW M12×90

4

11554310-00

CODE

7

PART NAME

QTY

PART NUMBER

PM-EPS142016003-EN

AF - WHEEL AND TIRE AF0501

CASTOR WHEEL <A>

21

22 19 11

14 13 12

13 15 24

16

18 17 23 20

<A> 23

AF0501 CODE

CASTOR WHEEL PART NAME

QTY

PART NUMBER

11

RETAINER

1

11346262-00

12

MOUNTING TUBE

1

11258274-00

13

BEARING

2

11396565-00

14

CIRCLIP

1

11262742-00

15

BOLT M16×160

1

11265244-00

16

NUT M16

1

11253323-00

17

BUSHING

1

11258275-00

18

SPRING WASHER M16

1

10150026-00

19

WASHER M12

1

10537176-00

20

CASTOR WHEEL (ORANGE & PU 95 SHORE)

2

10726091-00

21

BOLT M12×45

1

10447359-00

22

SPRING WASHER

1

10734170-00

23

WASHER

3

11260869-00

24

BRACKET

1

11346470-00

PARTS MANUAL

23 20

CODE

8

PART NAME

QTY

PART NUMBER

EPS14 AF1105

DRIVE WHEEL

11

AF1105 CODE

12

13

DRIVE WHEEL PART NAME

QTY

PART NUMBER

11

DRIVE WHEEL (ORANGE & PU 95 SHORE)

1

11139849-00

12

ANTI-SKID DRIVE WHEEL (ORANGE & PU 75 SHORE)

1

11270406-00

13

THICKENED & ANTI-SKID DRIVE WHEEL (ORANGE & PU 75 SHORE)

1

11265995-00

CODE

9

PART NAME

QTY

PART NUMBER

PM-EPS142016003-EN

HA - MAST HA - MAST HA2121

CARRIAGE (2-STAGE STD MAST) <A> 81

84

85

82 83 86

<A>

<A> <A>

10

<A>

HA2121 CODE

CARRIAGE (2-STAGE STD MAST) PART NAME

QTY

PART NUMBER

10

CARRIAGE

1

11485588-00

81

MAST ROLLER

4

11336225-00

82

BEARING

4

11336193-00

83

DUST PROTECTION

4

11336200-00

84

SECURE PIN

4

11336229-00

85

ADJUSTING SCREW

4

11336209-00

86

CIRCLIP

4

11443357-00

PARTS MANUAL

CODE

10

PART NAME

QTY

PART NUMBER

EPS14 HA2131

CARRIAGE (3-STAGE FREE LIFT MAST) <A> 81

84

85

82 83 86

<A>

<A>

<A>

<A> 10

HA2131 CODE

CARRIAGE (3-STAGE FREE LIFT MAST) PART NAME

QTY

PART NUMBER

10

CARRIAGE

1

11250573-00

81

MAST ROLLER

4

11336225-00

82

BEARING

4

11336193-00

83

DUST PROTECTION

4

11336200-00

84

SECURE PIN

4

11336229-00

85

ADJUSTING SCREW

4

11336209-00

86

CIRCLIP

4

11443357-00

CODE

11

PART NAME

QTY

PART NUMBER

PM-EPS142016003-EN

HA - MAST HA3200

MAST & MAST ROLLER (2-STAGE STD MAST) <A> 81

84

85

<A> 82 22

83

21

86 <A>

<A>

<A>

HA3200 CODE

MAST & MAST ROLLER (2-STAGE STD MAST) PART NAME

QTY

PART NUMBER

21

BOLT ASSY M12×35

1

11096510-00

22

RETAINER

1

11350628-00

81

MAST ROLLER

4

11336225-00

82

BEARING

4

11336193-00

83

DUST PROTECTION

4

11336200-00

84

SECURE PIN

4

11336229-00

85

ADJUSTING SCREW

4

11336209-00

86

CIRCLIP

4

11443357-00

PARTS MANUAL

CODE

12

PART NAME

QTY

PART NUMBER

EPS14 MAST & MAST ROLLER (3-STAGE FREE LIFT MAST)

HA3300

<A> 81

21

82 86

<A>

<A>

<A>

83

<A>

<A>

<A>

MAST & MAST ROLLER (3-STAGE FREE LIFT MAST)

HA3300 CODE

85

<A>

<A> 22

84

PART NAME

QTY

PART NUMBER

21

BOLT ASSY M12×35

1

11096510-00

22

RETAINER

1

11350628-00

81

MAST ROLLER

8

11336225-00

82

BEARING

8

11336193-00

83

DUST PROTECTION

8

11336200-00

84

SECURE PIN

8

11336229-00

85

ADJUSTING SCREW

8

11336209-00

86

CIRCLIP

8

11443357-00

CODE

13

PART NAME

QTY

PART NUMBER

PM-EPS142016003-EN

HA - MAST HA4001

PROTECTING MESH

11 16

15 14 17

16

16

17

15

17 17 16 18

15 13

15 16

16

16

12 18

16 18

16 18

16

HA4001 CODE

PROTECTING MESH QTY

PART NUMBER

11

PROTECTING MESH (2-STAGE STD MAST 2.5M)

PART NAME

1

11485692-00

11

PROTECTING MESH (2-STAGE STD MAST 2.9M)

1

11634048-00

11

PROTECTING MESH (2-STAGE STD MAST 3.2M)

1

11485467-00

11

PROTECTING MESH (2-STAGE STD MAST 3.6M)

1

11634117-00

11

PROTECTING MESH (2-STAGE STD MAST 4.0M)

1

11634130-00

11

PROTECTING MESH (2-STAGE STD MAST 4.3M)

1

11634140-00

11

PROTECTING MESH (3-STAGE FREE LIFT MAST 4.3M)

1

11558397-00

11

PROTECTING MESH (3-STAGE FREE LIFT MAST 4.8M)

1

11351744-00

12

LEFT PROTECTING COVER

1

11350629-00

13

RIGHT PROTECTING COVER

1

11350630-00

14

UPPER PROTECTING WINDOW

1

11288125-00

15

MOUNTING WASHER

4

11350632-00

16

HEXAGON FLANGE BOLT M6×16

10

10163350-00

17

NUT M6

4

10215617-00

18

HEXAGON FLANGE BOLT M12×20

4

11228534-00

PARTS MANUAL

CODE

14

PART NAME

QTY

PART NUMBER

EPS14 HA4002

PROTECTING WINDOW (PLASTIC)

11 13 13

12

12

13 12

13 12

13 12

13 12

HA4002

PROTECTING WINDOW (PLASTIC)

CODE

PART NAME

QTY

PART NUMBER

11

PROTECTING WINDOW (2-STAGE STD 2.5M)

1

11611482-00

11

PROTECTING WINDOW (2-STAGE STD 3.2M)

1

11589021-00

11

PROTECTING WINDOW (2-STAGE FREE LIFT 4.8M)

1

11258117-00

11

PROTECTING WINDOW (2-STAGE FREE LIFT 4.3M)

1

11558413-00

12

HEXAGON FLANGE BOLT M6×16

6

10163350-00

13

WASHER M6

6

10112219-00

CODE

15

PART NAME

QTY

PART NUMBER

PM-EPS142016003-EN

HA - MAST HA4101

MAST MOUNTING

12

11 11

11

11

12

HA4101 CODE

MAST MOUNTING PART NAME

QTY

PART NUMBER

11

BOLT ASSY M14×35

4

11394481-00

12

SCREW M10×40

2

11388775-00

PARTS MANUAL

CODE

16

PART NAME

QTY

PART NUMBER

EPS14 HA5200

CHIAN (2-STAGE STD MAST)

<A> 10

14 81

11 81 86

85

14

12 85

86

<A>

<A>

13

84 84 84

84 84 84

84 84 84 84

HA5200

CHIAN (2-STAGE STD MAST)

CODE

PART NAME

QTY

PART NUMBER

CODE

10

CHAIN ASSY SET- 79 PLATES (2-STAGE STD MAST 2.0M，3-STAGE FREE LIFT MAST 5.3M)

1

11633198-00

85

10

CHAIN ASSY SET- 95 PLATES (2-STAGE STD MAST 2.5M)

1

11697857-00

86

10

CHAIN ASSY SET-105 PLATES (2-STAGE STD MAST 2.9M,3-STAGE FREE LIFT MAST 4.3M)

1

11558242-00

10

CHAIN ASSY SET-117 PLATES (2-STAGE STD MAST 3.2M,3-STAGE FREE LIFT MAST 4.7M)

1

11638258-00

10

CHAIN ASSY SET-131 PLATES (2-STAGE STD MAST 3.6M)

1

11633199-00

10

CHAIN ASSY SET-143 PLATES (2-STAGE STD MAST 4.0M)

1

11633200-00

10

CHAIN ASSY SET-153 PLATES (2-STAGE STD MAST 4.3M)

1

11633201-00

11

CHAIN- 79 PLATES

2

11634038-00

11

CHAIN- 95 PLATES

2

11668927-00

11

CHAIN-105 PLATES

2

11558406-00

11

CHAIN-117 PLATES

2

11639462-00

11

CHAIN-131 PLATES

1

11634113-00

11

CHAIN-143 PLATES

2

11634126-00

11

CHAIN-153 PLATES

2

11634136-00

12

LONG ANCHOR

2

11484440-00

13

SHORT ANCHOR

2

11484991-00

14

CHAIN SHEAVE

2

10770832-00

81

CIRCLIP

2

10549838-00

84

NUT M16

10

11098170-00

17

PART NAME

QTY

PART NUMBER

SPLIT PIN

4

10076574-00

PIN

4

11408676-00

PM-EPS142016003-EN

HA - MAST HA5300

LIFT CHIAN (3-STAGE FREE LIFT MAST)

<B> 84 85

83

17

16

16

89 89

89 89 89

<B>

11

83

89

10

83

11

20

14

11

83

11

<C>

<A> <C>

<A> <A>

89

89

89 89

89 89

12

21 87

88

87

88

89 89 89 89

12

CODE

12

89 89 89 89

13

HA5300

87

88

88

87 13

LIFT CHIAN (3-STAGE FREE LIFT MAST) QTY

PART NUMBER

CODE

10

CHAIN ASSY SET-101 PLATES (3-STAGE FREE LIFT MAST 4.0M)

PART NAME

1

11638260-00

21

10

CHAIN ASSY SET-107 PLATES (3-STAGE FREE LIFT MAST 4.3M)

1

11645736-00

10

CHAIN ASSY SET-117 PLATES (2-STAGE STD MAST 3.2M,3-STAGE FREE LIFT MAST 4.7M)

1

10

CHAIN ASSY SET-121 PLATES (3-STAGE FREE LIFT MAST 4.8M)

10

CHAIN ASSY SET-129 PLATES (3-STAGE FREE LIFT MAST 5.3M)

11

QTY

PART NUMBER

CHAIN- 65 PLATES

2

11639450-00

21

CHAIN- 71 PLATES

2

11492139-00

11638258-00

21

CHAIN- 73 PLATES

2

11639459-00

1

11484502-00

21

CHAIN- 75 PLATES

2

11550606-00

1

11638257-00

21

CHAIN- 79 PLATES

2

11634038-00

CHAIN SHEAVE

4

10770832-00

83

CIRCLIP

4

10549838-00

12

CHAIN-101 PLATES

2

11639453-00

84

BOLT ASSY M12×70

1

10745927-00

12

CHAIN-107 PLATES

2

11646637-00

85

HEXAGON FLANGE BOLT M6×16

1

10163350-00

12

CHAIN-117 PLATES

2

11639462-00

87

SPLIT PIN

8

10076574-00

12

CHAIN-121 PLATES

2

11488122-00

88

PIN

8

11408676-00

12

CHAIN-129 PLATES

2

11639473-00

89

NUT M16

20

11098170-00

14

CHAIN SHEAVE HEAD

1

11251614-00

16

WASHER

2

11258129-00

17

PROTECTION

1

11251612-00

20

CHAIN ASSY SET- 65 PLATES (3-STAGE FREE LIFT MAST 4.0M)

1

11638261-00

20

CHAIN ASSY SET- 71 PLATES (3-STAGE FREE LIFT MAST 4.3M)

1

11491688-00

20

CHAIN ASSY SET- 73 PLATES (3-STAGE FREE LIFT MAST 4.7M)

1

11638259-00

20

CHAIN ASSY SET- 75 PLATES (3-STAGE FREE LIFT MAST 4.8M)

1

11548182-00

20

CHAIN ASSY SET- 79 PLATES (2-STAGE STD MAST 2.0M，3-STAGE FREE LIFT MAST 5.3M)

1

11633198-00

PARTS MANUAL

18

PART NAME

EPS14 HA6200

MAIN LIFT CYLINDER (2-STAGE STD MAST)

18

82

19 20 21

14 15

92 91 93 94 22

81 81

23

13

12

30 81 81 10 10 95 95 28 29 31 35 36

37

HA6200 CODE

MAIN LIFT CYLINDER (2-STAGE STD MAST) QTY

PART NUMBER

CODE

10

MAIN LIFT CYLINDER (2-STAGE STD MAST 2.5M)

PART NAME

2

11473945-00

31

10

MAIN LIFT CYLINDER (2-STAGE STD MAST 2.9M)

2

11638093-00

10

MAIN LIFT CYLINDER (2-STAGE STD MAST 3.2M)

2

10

MAIN LIFT CYLINDER (2-STAGE STD MAST 3.6M)

10

MAIN LIFT CYLINDER (2-STAGE STD MAST 4.0M)

10

MAIN LIFT CYLINDER (2-STAGE STD MAST 4.3M)

12

QTY

PART NUMBER

BACK-UP RING

2

11522736-00

35

BUSHING

2

11524157-00

11473944-00

36

STEEL RETAINER RING

2

11522801-00

2

11638094-00

37

SAFETY VALVE

2

11524158-00

2

11510944-00

81

HEXAGON FLANGE BOLT M6×16

8

10163350-00

2

11510941-00

82

BOLT M12×50

2

11228426-00

SUPPORT

2

11251646-00

91

SCREW M6×16

1

11703157-00

13

CUSHION RUBBER

2

10620179-00

92

WASHER

1

11524167-00

14

SHIM 0.5MM

2

11539463-00

93

SCREW M6×6

1

10423320-00

15

SHIM 1.0MM

2

11539465-00

94

RUBBER

1

11524155-00

18

DUST WIPER

2

11407024-00

95

SCREW M4×6

4

10022232-00

19

RETAINER RING

2

11522488-00

20

SEAL

2

11522723-00

21

GLAND

2

11524176-00

22

O-RING

2

11522451-00

23

BUSHING

2

11407008-00

28

GLYD RING

2

11522494-00

29

PISTON

2

11524156-00

30

SEAL KIT

2

11721269-00

19

PART NAME

PM-EPS142016003-EN

HA - MAST HA6300

MAIN LIFT CYLINDER (3-STAGE FREE LIFT MAST)

17 82

14 15

18

18

19

19

20

20

21

21

92 91 93

92 91 93

94

94 22

22

23

23

82

16 14 15

81 81

81 81

12 13

13

12 81 81

30

81 81

30

11

10 95

95

95

95

28

28

29

29

31

31

35

35

36

36

37

HA6300

37

MAIN LIFT CYLINDER (3-STAGE FREE LIFT MAST)

CODE

PART NAME

QTY

PART NUMBER

CODE

10

LEFT MAIN LIFT CYLINDER (3-STAGE FREE LIFT MAST 4.3M)

1

11545829-00

35

10

LEFT MAIN LIFT CYLINDER (3-STAGE FREE LIFT MAST 4.8M)

1

11318542-00

11

RIGHT MAIN LIFT CYLINDER (3-STAGE FREE LIFT MAST 4.3M)

1

11

RIGHT MAIN LIFT CYLINDER (3-STAGE FREE LIFT MAST 4.8M)

12

QTY

PART NUMBER

BUSHING

2

11524157-00

36

STEEL RETAINER RING

2

11522801-00

11545885-00

37

SAFETY VALVE

2

11524158-00

1

11318541-00

81

HEXAGON FLANGE BOLT M6×16

8

10163350-00

SUPPORT

2

11251646-00

82

BOLT M12×50

2

11228426-00

13

CUSHION RUBBER

2

10620179-00

91

SCREW M6×16

1

11703157-00

14

SHIM 0.5MM

2

11539463-00

92

WASHER

1

11524167-00

15

SHIM 1.0MM

2

11539465-00

93

SCREW M6×6

1

10423320-00

16

CONNECTING SHAFT

1

11524159-00

94

RUBBER

1

11524155-00

18

DUST WIPER

2

11407024-00

95

SCREW M4×6

4

10022232-00

19

RETAINER RING

2

11522488-00

20

SEAL

2

11522723-00

21

GLAND

2

11524176-00

22

O-RING

2

11522451-00

23

BUSHING

2

11407008-00

28

GLYD RING

2

11522494-00

29

PISTON

2

11524156-00

30

SEAL KIT

2

11721269-00

31

BACK-UP RING

2

11522736-00

PARTS MANUAL

20

PART NAME

EPS14 FREE LIFT CYLINDER (3-STAGE FREE LIFT CYLINDER)

HA7300

18 19 20

81 81

81 81

11

21

91 92 93 94

22

12

23 24 25 30

10

10

27 28 29 31 33 34

13

35

82

37

FREE LIFT CYLINDER (3-STAGE FREE LIFT CYLINDER)

HA7300 CODE

PART NAME

QTY

PART NUMBER

CODE

10

FREE LIFT CYLINDER (3-STAGE FREE LIFT MAST 4.3M)

1

11545884-00

34

10

FREE LIFT CYLINDER (3-STAGE FREE LIFT MAST 4.8M)

1

11453790-00

11

SUPPORT

1

12

CUSHION RUBBER

13

QTY

PART NUMBER

WASHER

1

11698041-00

35

BUSHING

1

11698042-00

11251616-00

37

SAFETY VALVE

1

11524174-00

1

10620179-00

81

HEXAGON FLANGE BOLT M6×16

4

10163350-00

BOLT ASSY M12×35

1

11096510-00

82

PIN

1

10347977-00

18

DUST WIPER

1

11406484-00

91

SCREW M6×16

1

11703157-00

19

RETAINING RING

1

11407577-00

92

WASHER

1

11524167-00

20

SEAL

1

11522722-00

93

SCREW M6×6

1

10423320-00

21

GLAND

1

11524165-00

94

RUBBER

1

11524155-00

22

BUSHING

1

11407009-00

23

BUSHING

1

11524166-00

24

O-RING

1

11522449-00

25

RETAINER RING

1

11522487-00

27

STEEL RETAINER RING

1

11524169-00

28

GLYD RING

1

11522495-00

29

PISTON

1

11524172-00

30

SEAL KIT

1

11698039-00

31

BACK-UP RING

1

11699371-00

33

CHECK VALVE

1

11524173-00

21

PART NAME

PM-EPS142016003-EN

HA - MAST HA7500

LIFT PIPING (2-STAGE STD MAST)

>>> HA6200

>>> HA6200

13 >>> HB0111

12

11

15

14

15

HA7500 CODE

LIFT PIPING (2-STAGE STD MAST) PART NAME

QTY

PART NUMBER

11

T-FITTING

1

11379032-00

12

PRESSURE HOSE

1

11338467-00

13

PRESSURE HOSE

1

11338468-00

14

CLAMP

1

11628089-00

15

HEXAGON FLANGE BOLT M6×12

2

10163349-00

PARTS MANUAL

CODE

22

PART NAME

QTY

PART NUMBER

EPS14 HA7600

LIFT PIPING (3-STAGE FREE LIFT MAST)

16

17

18 19 >>> HA6300 18 19

>>> HA6300 20

13 19

>>> HB0111

18 16

21 19 19

22

12

11

15

14

15

HA7600 CODE

LIFT PIPING (3-STAGE FREE LIFT MAST) PART NAME

QTY

PART NUMBER

11

T-FITTING

1

11379032-00

12

PRESSURE HOSE

1

11338467-00

13

PRESSURE HOSE

1

11338468-00

14

CLAMP

1

11628089-00

15

HEXAGON FLANGE BOLT M6×12

2

10163349-00

16

FITTING

2

11266285-00

17

TUBE (3-STAGE FREE LIFT MAST 4.3M)

1

11558710-00

17

TUBE (3-STAGE FREE LIFT MAST 4.8M)

1

11337388-00

18

CLAMP Φ16

3

11249465-00

19

HEXAGON FLANGE BOLT M6×16

5

10163350-00

20

PRESSURE HOSE (3-STAGE FREE LIFT MAST 4.3M)

1

11558713-00

20

PRESSURE HOSE (3-STAGE FREE LIFT MAST 4.8M)

1

11338469-00

21

TUBE

1

11337389-00

22

SUPPORT

1

11350655-00

CODE

23

PART NAME

QTY

PART NUMBER

PM-EPS142016003-EN

HB - HYDRAULIC HB - HYDRAULIC HB0111

HYDRAULIC UNIT (R TYPE)

xxxxxx xxxxxx xxxxxx R930053808 xxxxxx

xxxxx xxxxxx xxxxxx xxxxxx

19

12

13 13

29

12 20

11

26

14

12

28 10

15

10

21

18

22 17

23 16

24

27

25

HB0111 CODE

HYDRAULIC UNIT (R TYPE) PART NAME

QTY

PART NUMBER

CODE

29

10

HYDRAULIC UNIT (R TYPE)

1

11317040-00

11

MOUNTING BRACKET

1

11614418-00

12

HEXAGON FLANGE BOLT M10×25

3

11053751-00

13

SCREW M10×20

2

11301741-00

14

PLUG

1

11294348-00

15

HYDRAULIC UNIT VALVE

1

11699582-00

16

O-RING

1

11348545-00

17

PROPORTIONAL VALVE COIL

1

11699583-00

18

COIL

1

11524177-00

19

LIFTING MOTOR

1

11522556-00

20

SEAL

1

11703479-00

21

RUBBER WASHER

1

11522560-00

22

PLASTIC PROTECTION PLUG

1

11522548-00

23

PUMP + SCREWS M8×85

1

11699584-00

24

SUCTION PIPE

1

11522553-00

25

SUCTION FILTER

1

11522549-00

26

COUPLING

1

11522550-00

27

PIPE

1

11522554-00

28

PLASTIC PROTECTION PLUG

1

11522551-00

PARTS MANUAL

24

PART NAME PRODUCT IDENTIFICATION PLATE

QTY

PART NUMBER

1

11699585-00

EPS14 HB0111A

HYDRAULIC UNIT

12

13 13

12

11

14

12

10

HB0111A CODE

HYDRAULIC UNIT PART NAME

QTY

PART NUMBER

10

HYDRAULIC UNIT

1

11368131-00

11

MOUNTING BRACKET

1

11614418-00

12

HEXAGON FLANGE BOLT M10×25

3

11053751-00

13

SCREW M10×20

2

11301741-00

14

PLUG

1

11294348-00

CODE

25

PART NAME

QTY

PART NUMBER

PM-EPS142016003-EN

HB - HYDRAULIC HB3101

OIL TANK

>>> HB0111

14 15 81 81 81

12

81 11

HB3101 CODE

OIL TANK PART NAME

QTY

PART NUMBER

11

OIL TANK

1

11379068-00

12

OIL FILTER AND BREATHER FILTER

1

10954640-00

14

RUBBER SEAL

1

11321936-00

15

OIL DIPSTICK

1

11381559-00

81

HEXAGON FLANGE BOLT M6×16

4

10163350-00

PARTS MANUAL

CODE

26

PART NAME

QTY

PART NUMBER

PA - ELECTRIC EPS14 PA0101

MAIN CONTROLLER

81

81 10

14 10

81

13 15

81

11 12

PA0101

MAIN CONTROLLER

CODE

PART NAME

QTY

PART NUMBER

10

CONTROLLER PANEL ASSY

1

11222377-00

11

CONNECTION BAR

1

11626786-00

12

MAIN CONTACTOR

1

11626787-00

13

FUSE 300A

1

11626788-00

14

CONTROLLER

1

11626789-00

15

NUT M6

1

10151725-00

81

HEXAGON FLANGE BOLT M8×20

4

10346810-00

CODE

27

PART NAME

QTY

PART NUMBER

PM-EPS142016003-EN

PA - ELECTRIC PA2101

DRIVE MOTOR

15 12

15

13 10

13

15 13 13 14

12 13

17

11

17 16

>>> AE0101

PA2101 CODE

DRIVE MOTOR PART NAME

QTY

PART NUMBER

10

DRIVE MOTOR

1

10771462-00

11

NUT M12

1

11262544-00

12

SCREW M8×25

2

10589537-00

13

WASHER M8

5

10505531-00

14

MOUNTING BLOCK

1

11345491-00

15

HEXAGON SCREW M8×50

3

10563028-00

16

RETAINER PLATE

1

11345498-00

17

HEXAGON FLANGE BOLT M8×20

2

10346810-00

PARTS MANUAL

CODE

28

PART NAME

QTY

PART NUMBER

EPS14 PA3390

BATTERY 110AH

13 12

81

11

>>> PA0101

10

PA3390 CODE

BATTERY 110AH PART NAME

QTY

PART NUMBER

10

BATTERY 110AH

1

11362200-00

11

DATALINE

1

11341749-00

12

NEGATIVE CABLE

1

11361517-00

13

POSITIVE CABLE

1

11361516-00

81

PROTECTION CAP

2

11104959-00

CODE

29

PART NAME

QTY

PART NUMBER

PM-EPS142016003-EN

PA - ELECTRIC PA4101

HIGH VOLTAGE CIRCUIT

<A> 21

26

21

26

26

22

26

22

26

26

23

26

23

26 26

25

11 <A>

24

26

26

20 20

25

17

>>> PA0101

16 19 19

26 26

26

26

13

12

26

26 24

15 14

19

19 20 20

26

26 18

81

>>> PA2101

PA4101 CODE

HIGH VOLTAGE CIRCUIT PART NAME

QTY

PART NUMBER

11

DRIVE MOTOR CABLE-U PHASE

1

11356208-00

12

DRIVE MOTOR CABLE-V PHASE

1

11356209-00

13

DRIVE MOTOR CABLE-W PHASE

1

11356210-00

14

HYDRAULIC UNIT POSITIVE CABLE

1

11356211-00

15

HYDRAULIC UNIT NEGATIVE CABLE

1

11356212-00

16

CABLE PROTECTION

1

11431038-00

17

SUPPORT

1

11354024-00

18

MOUNTING SUPPORT

1

11529853-00

19

HEXAGON FLANGE BOLT M6×20

4

10165560-00

20

NUT M6

4

10193230-00

21

CLAMP Φ8

10

11249463-00

22

CLAMP Φ12

10

11249464-00

23

CLAMP Φ16

10

11249465-00

24

CLAMP Φ20

10

11249466-00

25

CLAMP Φ24

10

11249467-00

26

HEXAGON FLANGE BOLT M6×12

43

10163349-00

81

PROTECTION CAP

10

11104959-00

PARTS MANUAL

CODE

30

PART NAME

QTY

PART NUMBER

EPS14 PA5100

LOW VOLTAGE CIRCUIT AND COMPONENT

<A> 11 10

19 19

>>> PA0101

13 <A>

18 23

16

23

23

17 17

17 12

23

16

23 15

>>> PA5181

14

>>AC1111

>>> HB0111

>>> PA2101

20

PA5100

LOW VOLTAGE CIRCUIT AND COMPONENT

23 23 21

>>> PA0101

22

24 24

25

31

PM-EPS142016003-EN

PA - ELECTRIC PA5100 CODE

LOW VOLTAGE CIRCUIT AND COMPONENT PART NAME

QTY

PART NUMBER

10

WIRING HARNESS ASSY

1

11337668-00

11

EMERGENCY SWITCH

1

10726067-00

12

IGNITION SWITCH

1

10728011-00

13

DISPLAY

1

10726089-00

14

TILLER HANDLE HARNESS

1

11341091-00

15

HORN

1

10726088-00

16

RELAY

2

10726283-00

17

WIRE

3

11508576-00

18

MOUNTING PLATE

1

11529854-00

19

FUSE 10A

2

11401728-00

20

TILLER ANGLE SENSOR

1

11311255-00

21

SWITCH

1

10726066-00

22

SUPPORT

1

11573381-00

23

HEXAGON FLANGE BOLT M6×12

7

10163349-00

24

SCREW M4×20

2

11096491-00

25

WIRE

1

11627073-00

PA5100 CODE

PARTS MANUAL

CODE

PART NAME

QTY

PART NUMBER

CODE

PART NAME

QTY

PART NUMBER

LOW VOLTAGE CIRCUIT AND COMPONENT PART NAME

QTY

PART NUMBER

32

EPS14 PA5191

TILLER HEAD ASSEMBLY

32 31 28

28 30 26

28 28

30

19

11 12 12

26

22

15 14

21 13 14

10 16

27

20

18

33

13

27 29

17

24 24 25

12 12 23

24

PA5191 CODE

TILLER HEAD ASSEMBLY PART NAME

QTY

PART NUMBER

CODE

PART NAME

QTY

PART NUMBER

10

TILLER ASSEMBLY

1

11257545-00

29

PCB

1

11706412-00

11

HORN COVER

1

11706385-00

30

MAGNET HOLDER

2

11706413-00

12

SPRING FOR HORN AND LOW SPEED SWITCH

4

11706386-00

31

ROCKER LEVER (LH)

1

11707451-00

13

EMERGENCY REVERSE SWITCH SPRING

2

11706387-00

32

ROCKER LEVER (RH)

1

11707452-00

14

BEARING

2

11706389-00

33

EMERGENCY REVERSE SWITCH COVER

1

11706378-00

15

SHAFT

1

11706388-00

16

WASHER

2

11706402-00

17

SCREW M3×16

2

11712631-00

18

BUTTERFLY SWITCH (LH)

1

11706391-00

19

BUTTERFLY SWITCH (RH)

1

11706390-00

20

HINGE SPRING (LH)

1

11706392-00

21

HINGE SPRING (RH)

1

11706393-00

22

UPPER PART

1

11706406-00

23

LOW SPEED SWITCH COVER

1

11706395-00

24

SCREW M6×10

3

11707454-00

25

LOWER PART

1

11706397-00

26

HINGE SPRING

2

11706410-00

27

SENSOR ROCKER LEVER

2

11706411-00

28

MAGNET

4

11707450-00

33

PM-EPS142016003-EN

OTHER INFORMATION OTHER INFORMATION

CONTACT INFORMAITON

Importer: BYD Europe B.V. Address: s-Gravelandseweg 256, 3125 BK Schiedam, Netherlands Tel: +31-10-2070888

Fax: +31-10-2070880

Importer: BYD Motors Inc. Address: 1800 South Figueroa Street, Los Angeles, CA, 90015 Tel: 213-748-3980

Fax: 213-748-3945

E-mail: FORKLIFTSERVICE@BYD.COM Importer: BYD do Brasil Address: Av. Antonio Boscato, 230 Terminal Intermodal de Cargas – TIC, CEP 13069-119 CAMPINAS - SP Tel: +55 19 3514-2551 E-mail: FORKLIFTSERVICE@BYD.COM Importer: BYD JAPAN CO.,LTD. Address: The fifth Yasuda Bldg.5F, 2-20-3 Tsuya-cho, Kanagawa-ku, Yokohama-shi, Kanagawa-ken, 221-0835, Janpan Tel: 81-45-290-6550

Fax: 81-45-319-1506

Importer: BYD Auto Industry Company Limited Address: No.3009, BYD Road, Pingshan, Shenzhen, 518118, P.R.China Tel: +86-755-89888888

Fax: +86-755-84202222

Manufacturer: BYD (SHAOGUAN) CO.,LTD. Address:No.1, BYD Road, Zhenjiang Industrial Zone, Shaoguan, Guangdong, 512040, P.R.China Tel: +86-751-810 8888

PARTS MANUAL

34