DOWNLOAD PDF BT Prime-Mover WSX20 WSX25 Electric Walkie Adjustable Straddle Stracker Parts Manual

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WSX20/25 BT Prime-Mover

Parts Manuals 304943-000 1995_December 304943-000 1997_January 304943-000 1997_July 304943-001 2002_January 304943-002 2002_September

Return BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A. Tel (563) 262-7700 • Fax (563) 262-7600

082102

PART MANUAL Manual Part Number 304943-000 ELECTRIC WALKIE ADJUSTABLE STRADDLE STACKER Effective Serial Number

272581AA000

Read and observe all warnings on this unit before operating it.

DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.

ISSUED DECEMBER 1995

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WSX-20/25

1

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DECEMBER 1995

0000 CHASSIS 0340-016 Inspection, Covers ........................................................... 6 0350-007 Support / Stabilization Arms ............................................. 8 0400-008 Frame / Chassis Component .......................................... 10 0640-016 Drive Controls (mechanical) ............................................ 12 0640-017 Driver Controls (mechanical) Hand Lower ...................... 14 0820-015 Finger / Toe Guards ........................................................ 16 0840-012 Driver Protection ............................................................. 18 0850-003 Decals, Warnings ............................................................ 20

1000 DRIVE MOTOR 1700-003 Electrical Drive Motor ...................................................... 22

2000 DRIVE GEAR / TRANSMISSION 2550-008 Mechanical Drive Gear Units .......................................... 24

3000 BRAKE / WHEEL SYSTEM 3160-007 Brake drum / Disc assembly ............................................ 26 3530-006 Drive Wheel .................................................................... 28 3550-016 Fork / Support arm wheels (Load Wheel) ....................... 30

4000 STEERING SYSTEM 4110-019 Steering arm / Wheel / Lever .......................................... 32 4180-001 Steering bearing, Radial bearing .................................... 34

DECEMBER 1995

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2

5000 ELECTRICAL SYSTEM 5160-011 General alarm signal ....................................................... 36 5190-009 Battery cut out contactor / Plug ....................................... 38 5230-002 Battery Discharge Indicator/Hourmeter ........................... 40 0000-000 Battery Discharge Indicator ............................................. 40 5290-001 Hourmeter ....................................................................... 40 5310-017 Start / Stop switch ........................................................... 42 5330-011 Speed control .................................................................. 44 5390-023 Control cables / harnesses ............................................. 46 5400-003 Electrical drive motor system ........................................... 48 5430-012 Motor cable, resistor ....................................................... 50 5440-001 Direction contactors ........................................................ 52 5460-013 Transistor panel .............................................................. 54 5510-010 Micro switch .................................................................... 56 5610-001 Pump contactor ............................................................... 58 5710-003 PCBs logic card / box ...................................................... 60 5790-005 Control cables / harnesses ............................................. 62 5810-003 Pump motor assembly .................................................... 64

6000 HYDRAULIC / SYSTEM 6100-014 Hydraulic Unit .................................................................. 66 6100-015 Hydraulic Unit (Electric lifting) ......................................... 68 6120-034 Hoses and pipes, connection, fixation (Duplex HiLo) ..... 70

3

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DECEMBER 1995

7000 OPERATING FUNCTION - LIFTING MAST / CYLINDER 7120-014 Chains / yokes / rollers .................................................... 72 7120-016 Chain / yokes / rollers (Duplex HiLo) .............................. 74 7130-006 Separate fork carriage .................................................... 76 7150-002 Mast guidance / dampers ................................................ 78 7310-019 Lift cylinders (Duplex HiLo) ............................................. 80 7310-020 Lift cylinder (Duplex Tele) ............................................... 82 7410-005 Forks, carpet boom, hook ............................................... 84

9000 OPTIONALS / ATTACHMENTS 9370-002 Warning lights / alarm ..................................................... 86 9500-008 Extra mechanical equipment ........................................... 88

BATTERY PACK AND CHARGER Battery pack .................................................................................... 92 Battery Pack Charger ...................................................................... 94 Battery Pack Diagram ..................................................................... 89 Battery Pack Electrical Schematic Symbols .................................... 90

DECEMBER 1995

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4

0340-016

5

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DECEMBER 1995

0340-016 0340-016 Inspection, Covers IITEM # PART # 17 18 19 20 21 22

134518 134385 28979 21441 134512-030 134513-030

DECEMBER 1995

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NAME Lock Assembly Spring Nut, clip Pin, cotter Cover, left Cover, right

# FOR ASSY.

UNITS

2 4 2 2 1 1

6

0350-007

7

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DECEMBER 1995

0350-007 0350-007 Support / Stabilization Arms IITEM # PART # 11 12 13 14 15 16 17 18 19 20

146372 28740 27711 146222 28257 21123 20777 28469 144876-001 24000

DECEMBER 1995

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NAME Sleeve Screw Screw Spring Screw Nut Nut Screw Axle Ring, locking

# FOR ASSY.

UNITS

2 2 2 2 8 8 2 2 2 2

8

0400-008

9

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DECEMBER 1995

0400-008 0400-008 Frame / Chassis Component IITEM # PART # 11 16 17 18

134501 22420 28192 134334

DECEMBER 1995

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NAME

# FOR ASSY.

Guard, dust Guard Clamp Conduit entry (Grommet)

1 As Req’d.

1 2

UNITS

10

0640-016

11

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DECEMBER 1995

0614-016 0640-016 Drive Controls (mechanical) IITEM # PART # 11 12 13 14 15 16 17 18

301779-000 301964-032 301718-000 301780-000 140176 46490 101216 109631

DECEMBER 1995

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NAME Pin, threaded Pin, roll Control, thumb Shaft, cam Bushing Spring Return Cam

# FOR ASSY.

UNITS

2 3 2 2 2 1 1 1

12

0640-017

13

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DECEMBER 1995

0640-017 0640-017 Driver Controls (mechanical) Hand Lower IITEM # PART # 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

146802 147433 20071 147044 147046 147045 147047 25305 28930 21503 20433 147048 147916 20071 29817 29818

DECEMBER 1995

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NAME Lever Assembly Button, push Pin, locking Lever Axle Bracket, lever Consol Screw Nut Screw Nut Bracket Wire Assembly Pin, locking Spring Fork

# FOR ASSY.

UNITS

1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1

14

0820-015

15

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DECEMBER 1995

0820-015 0820-015 Finger / Toe Guards IITEM # PART # 11 11 11 11 11 11 12 15 16 17 18 19

144854-001 144854-002 144854-003 150180-001 150180-002 150180-003 29544 139450 29732 28980 137712 29544

DECEMBER 1995

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NAME Cover, finger (H=27.3 inch ( 694 mm)) Cover, finger (H=39.3 inch ( 999 mm)) Cover, finger (H=46.8 inch (1189 mm)) Cover, finger (H=36.2 inch ( 920 mm)) Cover, finger (H=48.2 inch (1225 mm)) Cover, finger (H=56.0 inch (1423 mm)) Screw Protection Screw Nut Protection Screw

# FOR ASSY. 1 1 1 1 1 1 6 1 8 8 1 6

UNITS Duplex Tele Duplex Tele Duplex Tele Duplex HiLo Duplex HiLo Duplex HiLo

16

0840-012

17

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DECEMBER 1995

0840-012 0840-012 Driver Protection IITEM # PART # 11 12

304922-000 301825-010

DECEMBER 1995

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NAME Reverser Assembly Screw

# FOR ASSY.

UNITS

1 2

18

0850-003

19

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DECEMBER 1995

0850-003 0850-003 Decals, Warnings IITEM # PART # 11 12 13 14 15 16 17 18 19 20 * * * * * * * * *

136246 49990-00 121787-002 121786-002 302035-000 148226 72082 302066-004 304567-000 49975-00 52-00254-00 52-00257-00 52-00267-00 52-00269-00 49529-00 49804-00 304942-000 304943-000 304944-000

DECEMBER 1995

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NAME

# FOR ASSY.

Decal, lifting hooks Decal, WARNING Sign Sign Decal, WARNING Decal, lower Sign Decal, BT PRIME-MOVER logo Decal, NO RIDING Decal, WARNING Paint, ORANGE Spray, ORANGE Paint, GRAPHITE GREEN Spray, GRAPHITE GREEN Cable, OPERATOR’S MANUAL Sleeve, OPERATOR’S MANUAL Manual, OPERATOR’S Manual, PARTS Manual, SERVICE

2 1 1 1 1 1 1 2 1 2 As Req’d.

As Req’d.

As Req’d.

As Req’d.

1 1 1 1 1

UNITS

20

1700-003

21

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DECEMBER 1995

1700-003 1700-003 Electrical Drive Motor IITEM # PART # 01 02 03 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

138052 135858 135853 139178 139177 20224 21351 27900 27542 28560 22122 135852 27899 139172 27898 26102 20923 29515 20081 21275 21110 27551 29516 29517 20236

DECEMBER 1995

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NAME Motor Assembly Brush Bridge, brush Rotor Stator Screw Washer Key Ring, locking Bearing Ring, locking Shield, Bearing Cable Shield, Bearing Sealing Bearing, ball Ring, locking Ring, locking Nut Washer Nut Bushing, Isolation Washer Washer Washer

# FOR ASSY.

UNITS

1 4 1 1 1 1 14 1 1 1 1 1 2 1 1 1 1 1 2 4 2 4 1 1 1

22

2550-008

23

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DECEMBER 1995

2550-008 2550-008 Mechanical Drive Gear Units IITEM # PART # 01 11 12 13 13 13 13 13 13 14 15 15 15 15 15 15 16 17 18 19 20 21 21 21 21 21 21 22 24 25 26 27 28 29 29 29 29 29 29 30 31 32 34 35 37 38 39 41 42 43 44 45

136513 135915 28998 27220 27221 27222 27223 27224 27225 21141 27232 27233 27234 27235 27236 27237 27208 101092 101098 23604 27206 27238 27239 27240 27241 27242 27243 28519 20276 127280 141687 135340 27206 27226 27227 27228 27229 27230 27231 28490 126998 27216 20016 135342 27211 135345 137959 20016 101097 63081 137958 27207

DECEMBER 1995

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NAME

# FOR ASSY.

Driving Gear Assembly Dip stick Washer Shim, .001” (0.05 mm) Shim, .003” (0.1 mm) Shim, .007” (0.2 mm) Shim, .011” (0.3 mm) Shim, .019” (0.5 mm) Shim, .03” (1 mm) Screw Shim, .001” (0.05 mm) Shim, .003” (0.1 mm) Shim, .007” (0.2 mm) Shim, .011” (0.3 mm) Shim, .019” (0.5 mm) Shim, .03” (1 mm) Bearing, roller Kit, Bevel gear Nut Washer Bearing, roller Shim, .001” (0.05 mm) Shim, .003” (0.1 mm) Shim, .007” (0.2 mm) Shim, .011” (0.3 mm) Shim, .019” (0.5 mm) Shim, .03” (1 mm) Screw Screw Cap Packing Housing, gear Bearing, roller Shim, .001” (0.05 mm) Shim, .003” (0.1 mm) Shim, .007” (0.2 mm) Shim, .011” (0.3 mm) Shim, .019” (0.5 mm) Shim, .03” (1 mm) Sealing Axle Screw Nut Cap Plug Packing Gear wheel Nut Nut Washer Gear wheel Bearing

1 1 1 As Req’d.

As Req’d.

As Req’d.

As Req’d.

As Req’d.

As Req’d.

4 As Req’d.

As Req’d.

As Req’d.

As Req’d.

As Req’d.

As Req’d.

1 1 1 1 1 As Req’d.

As Req’d.

As Req’d.

As Req’d.

As Req’d.

As Req’d.

2 2 1 1 1 1 As Req’d.

As Req’d.

As Req’d.

As Req’d.

As Req’d.

As Req’d.

1 1 4 8 1 1 1 1 8 2 2 1 1

UNITS

24

3160-007

25

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DECEMBER 1995

3160-007 3160-007 Brake drum / Disc assembly IITEM # PART # 11 12 13 14 15 16 17 18 19 20 21 23 24 25 26 27 28 29 30

147693 28049 28044 134482 20375 29603 20055 20433 137191 20016 21955 20460 21110 23913 138730 20004 20882 20396 138729

DECEMBER 1995

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NAME Screw Driver Disc, brake Nut Washer Spring Screw Nut Arm Nut Roller Screw Nut Screw Plate, pressure Ring, locking Washer Nut Disc

# FOR ASSY.

UNITS

1 1 1 4 8 4 4 1 1 1 1 1 2 2 1 1 1 1 1

26

3530-006

27

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DECEMBER 1995

3530-006 3530-006 Drive Wheel IITEM # PART # 02 11 12

129920 110803 21393

DECEMBER 1995

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NAME Drive wheel (Vulkollan) Screw Washer

# FOR ASSY.

UNITS

1 5 5

28

3550-016

29

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DECEMBER 1995

3550-016 3550-016 Fork / Support arm wheels (Load Wheel) IITEM # PART # 01 02 11 12

146382 148234 20023 20905

DECEMBER 1995

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NAME Wheel Assembly, Vulkollan load Wheel, Vulkollan Bearing, ball Seal

# FOR ASSY.

UNITS

2 2 4 4

30

4110-019

31

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DECEMBER 1995

4110-019 4110-019 Steering arm / Wheel / Lever IITEM # PART #

# FOR ASSY.

UNITS

* *

301716-010 301716-011

Handle With Twist Grip Assembly Handle With Thumb Control Assembly

1 1

Twist Thumb

01 02 03 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

301922-100 301776-000 301720-000 301777-000 301719-000 301778-000 301781-000 301922-020 301954-035 301717-000 301921-012 301960-004 302080-000 301724-000 301723-000 147427 301721-000 301961-010 301965-026 147692 147721 28970 29790 147032 22059 21307 134476 21110 134494 20189 140177 134487 147392 126723-003 28936

Screw, flat head Washer Grip, fixed Bushing Grip, twist Pin Block Screw, flat head locking Screw, socket Housing, switch Screw, flat head Nut Clamp, cable Bracket, switch Cover Cap Guard Screw, should Pin, roll Suspension, gas Screw Screw Nut Arm Screw Washer Plate Nut Axle Pin, locking Bushing Bracket Cap Washer Screw

2 2 2 2 2 2 2 2 2 1 9 1 1 1 1 1 1 1 1 1 4 4 4 1 2 2 1 2 1 1 2 1 1 4 4

Thumb Thumb Thumb Twist Twist Twist Twist Twist

DECEMBER 1995

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NAME

32

4180-001

33

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DECEMBER 1995

4180-001 4180-001 Steering bearing, Radial bearing IITEM # PART # 01 11 12 13 14 15

110290 20532 20375 28070 20651 20228

DECEMBER 1995

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NAME Bearing, ball Screw Washer Seal Screw Washer

# FOR ASSY.

UNITS

1 8 8 1 2 2

34

5160-011

35

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DECEMBER 1995

5160-011 5160-011 General alarm signal IITEM # PART # 01 11 12 13 14 15 16

144942 302129-000 301917-000 20081 21275 42993 20078

DECEMBER 1995

Return

NAME Horn Switch, horn Spring Nut Washer Washer Screw

# FOR ASSY.

UNITS

1 1 2 1 1 1 1

36

5190-009

37

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DECEMBER 1995

5190-009 5190-009 Battery cut out contactor / Plug IITEM # PART # 11 11 11 11 12 13

49854-01 49854-03 49854-04 49854-08 148194 148195

DECEMBER 1995

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NAME Connector, GRAY Connector, YELLOW Connector, RED Connector, BLUE Cable Cable

# FOR ASSY. 1 1 1 1 1 1

UNITS GRAY YELLOW RED BLUE

38

5230-002 5230-002 Battery Discharge Indicator/

0000-000 Battery Discharge Indicator

5290-001 Hourmeter

39

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DECEMBER 1995

5230-002 5230-002 Battery Discharge Indicator/Hourmeter IITEM # PART # 01

301445-001

NAME Battery Discharge Indicator/Hourmeter

# FOR ASSY.

UNITS

1

0000-000 Battery Discharge Indicator IITEM # PART # 01

23228-01

NAME Battery Discharge Indicator

# FOR ASSY.

UNITS

1

5290-001 Hourmeter IITEM # PART # 01

302201-000

DECEMBER 1995

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NAME Hourmeter

# FOR ASSY.

UNITS

1

40

5310-017

41

Return

DECEMBER 1995

5310-017 5310-017 Start / Stop switch IITEM # PART # 01 11 12 13 14

28554 22409 22563 23638 21392

DECEMBER 1995

Return

NAME Switch, key Switch, Micro Lever Screw Washer

# FOR ASSY.

UNITS

1 1 1 2 2

42

5330-011

43

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DECEMBER 1995

5330-011 5330-011 Speed control IITEM # PART # 11 12 13 14

302040-000 301729-000 301825-010 119697

DECEMBER 1995

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NAME Potentiometer Bracket Screw Gear

# FOR ASSY.

UNITS

1 1 2 1

44

5390-023

45

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DECEMBER 1995

5390-023 5390-023 Control cables / harnesses IITEM # PART # 01 11 12 13 14 15 16

122308-075 304598-000 147173 146335 148192 134065 135422

DECEMBER 1995

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NAME Fuse, 7.5 AMP Harness, head Adapter Harness, wiring Harness, wiring Bracket Bracket

# FOR ASSY.

UNITS

1 1 1 1 1 1 1

46

5400-003

47

Return

DECEMBER 1995

5400-003 5400-003 Electrical drive motor system IITEM # PART # 01 11 12 13 14

137198 26611 21351 22474 28929

DECEMBER 1995

Return

NAME Contactor assembly Screw Washer Washer Nut

# FOR ASSY.

UNITS

1 2 2 2 2

48

5430-012

49

Return

DECEMBER 1995

5430-012 5430-012 Motor cable, resistor IITEM # PART # 01 05 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

29228 29223 148195 148194 139216 139217 139174 139173 136749 146033 136765 147215 146038 146037 136746 65183 20348 21393 20045 27500

DECEMBER 1995

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NAME Fuse, 100AMP Fuse, 160AMP Cable Cable Cable(4) Cable(5) Cable(A2) Cable(A1) Cable Cable Cable Cable Cable Cable Cable Insulator Washer Washer Nut Screw

# FOR ASSY.

UNITS

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 4 4 4

50

5440-001

51

Return

DECEMBER 1995

5440-001 5440-001 Direction contactors IITEM # PART # 01 02 11

135653 135625 135623

DECEMBER 1995

Return

NAME Contactor Assembly Set, contact Kit, isulator

# FOR ASSY.

UNITS

2 2 2

52

5460-013

53

Return

DECEMBER 1995

5460-013 5460-013 Transistor panel IITEM # PART # 01

137197-002

DECEMBER 1995

Return

NAME Controller, transistor

# FOR ASSY.

UNITS

1

54

5510-010

55

Return

DECEMBER 1995

5510-010 5510-010 Micro switch IITEM # PART # 11 12 13 14 15 16 17 18 19 20 21

301950-022 301824-000 301728-000 301825-010 301833-000 301824-000 11072-14 11261-11 302130-001 302130-000 301917-000

DECEMBER 1995

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NAME Screw, machine Switch, forward Bracket, forward and rearward Screw Spacer Switch, rearward Lockwasher Nut Switch, lower Switch, lift Spring

# FOR ASSY.

UNITS

2 1 1 2 1 1 2 2 1 1 4

56

5610-001

57

Return

DECEMBER 1995

5610-001 5610-001 Pump contactor IITEM # PART # 01 02 11

135654 135628 135627

DECEMBER 1995

Return

NAME Contactor assembly Set, contact Kit, isulator

# FOR ASSY.

UNITS

1 1 1

58

5710-003

59

Return

DECEMBER 1995

5710-003 5710-003 PCBs logic card / box IITEM # PART # 01 11

136833-002 27500

DECEMBER 1995

Return

NAME

# FOR ASSY.

Logic box Screw

1 2

UNITS

60

5790-005

61

Return

DECEMBER 1995

5790-005 5790-005 Control cables / harnesses IITEM # PART # 11 12

134889 146323

DECEMBER 1995

Return

NAME Harness, wiring Harness, wiring

# FOR ASSY.

UNITS

1 1

62

5810-003

63

Return

DECEMBER 1995

5810-003 5810-003 Pump motor assembly IITEM # PART # 01 02 03 11 12

27589 27591 27425 135919 27585

DECEMBER 1995

Return

NAME Motor assembly, pump Set, brush Bride, brush Bolt, outlet O ring

# FOR ASSY.

UNITS

1 1 1 2 1

64

6100-014

65

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DECEMBER 1995

6100-014 6100-014 Hydraulc Unit IITEM # PART # 01 11 12 13 14 15 16 17 18 19

147663 143374 147435 143380 143382 143373 148272 148271 148312 150159

DECEMBER 1995

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NAME Pump assembly Valve, non return Tank Cap Filter Valve Valve, restriction Valve Set, packing Kit, electric lift conversion

# FOR ASSY.

UNITS

1 1 1 1 1 1 1 1 1 1

66

6100-015

67

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DECEMBER 1995

6100-015 6100-015 Hydraulic Unit (Electric lifting) IITEM # PART # 01 11 12 13 14 15 16 17 18 19 20

147673 143374 147435 143380 143382 143373 148272 148271 148312 143371 143372

DECEMBER 1995

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NAME Pump assembly Valve, non return Tank Cap Filter Valve Valve, restriction Valve Set, packing Valve Coil

# FOR ASSY.

UNITS

1 1 1 1 1 1 1 1 1 1 1

68

6120-034

69

Return

DECEMBER 1995

6120-034 6120-034 Hoses and pipes, connection, fixation (Duplex HiLo) IITEM # PART # 11 11 11 12 13 14 15

146211-001 146211-002 146211-003 28266 28064 24647 28858

DECEMBER 1995

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NAME Hose, 106 inch (2700 mm) Hose, 131 inch (3300 mm) Hose, 146 inch (3700 mm) Connection Connection Clamp Screw

# FOR ASSY. 1 1 1 1 2 1 1

UNITS 71/104 83/128 91/144

70

7120-014

71

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DECEMBER 1995

7120-014 7120-014 Chains / yokes / rollers IITEM # PART # 11 12 13 14 15 16 17 17 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

144714 144709 138727 28278 22243 20148 144716-004 144716-005 144716-006 144713 20404 21445 105814 105381 10604 33399 20009 20643 22707 133266 20645 20008 20312 20006 20528 144702 146206 20601 20404 20016 27295

DECEMBER 1995

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NAME

# FOR ASSY.

Wheel, Chain Yoke, chain Axle Pin, cotter Screw Nut Chain, L=63.7 inch (1618 mm) Chain, L=75.7 inch (1922 mm) Chain, L=83.3 inch (2116 mm) Nut washer Pin, cotter Bolt, chain Bolt, chain Roller assembly Roller Ring, locking Bearing, ball Washer Guide Ring, sealing Ring, locking Pin, locking Nut Nut Washer, rubber Bracket Screw Washer Nut Chain

1 1 1 1 2 2 1 1 1 1 4 4 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 4 2 As Req’d.

UNITS

71/104 83/128 91/144

72

7120-016

73

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DECEMBER 1995

7120-016 7120-016 Chain / yokes / rollers (Duplex HiLo) IITEM # PART # 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 35 35 36 37 38 39 40 41 42 43 44

144714 138727 28278 144709 146213 20019 121334-003 146224 146207 28590 146208 28590 10604 33399 20009 20643 22707 133266 20645 20008 146218 20528 20006 20312 144716-001 144716-002 144716-003 105381 21445 20404 20528 20006 20312 105814 144713 27295

DECEMBER 1995

Return

NAME

# FOR ASSY.

Wheel, chain 2 Axle 2 Pin, cotter 2 Yoke, Chain 2 Yoke, Chain 1 Ring, locking 1 Washer 2 Wheel, chain 1 Bracket 1 Screw 2 Bracket 1 Screw 2 Roller assembly 1 Roller 1 Ring, locking 1 Bearing, ball 1 Washer 1 Guide 1 Ring, sealing 1 ring, locking 1 Bracket 1 Nut 4 Nut 4 Pin, cotter 4 Chain assembly, L=41.3 inch (1049 mm) 2 Chain assembly, L=47.2 inch (1199 mm) 2 Chain assembly, L=50.2 inch (1275 mm) 2 Bolt, chain 2 Pin, cotter 8 Washer 8 Nut 2 Nut 2 Pin, cotter 2 Bolt, chain 4 Nut 2 Chain As Req’d.

UNITS

71/104 83/128 91/144

74

7130-006

75

Return

DECEMBER 1995

7130-006 7130-006 Separate fork carriage IITEM # PART # 11 12 13 14 15 16 17 18 19

144724 10604 33399 20643 20009 20008 133266 22707 20645

DECEMBER 1995

Return

NAME Yoke, fork Roller assembly Roller Bearing, ball Ring, locking Ring, locking Guide Washer Ring, sealing

# FOR ASSY.

UNITS

1 4 4 4 4 4 4 4 4

76

7150-002

77

Return

DECEMBER 1995

7150-002 7150-002 Mast guidance / dampers IITEM # PART # 11 12 13 14 15 16 17

144720 144721 148763 148762 21110 20824 28590

DECEMBER 1995

Return

NAME Plug Washer Plate, slide Plate Nut Screw, stop Screw

# FOR ASSY.

UNITS

2 2 2 2 4 4 4

78

7310-019

79

Return

DECEMBER 1995

7310-019 7310-019 Lift cylinders (Duplex HiLo) IITEM # PART # 01 01 01 02 11 12

149792-002 149792-003 149792-004 149834 25299 25150

DECEMBER 1995

Return

NAME Lift cylinder assembly Lift cylinder assembly Lift cylinder assembly Set, packing (Kit) Bleeder Valve

# FOR ASSY. 1 1 1 1 1 1

UNITS 71/104 83/128 91/144

80

7310-020

81

Return

DECEMBER 1995

7310-020 7310-020 Lift cylinder (Duplex Tele) IITEM # PART # 01 01 01 02 11 12

144690-005 144690-006 144690-007 129165 25299 25150

DECEMBER 1995

Return

NAME Lift cylinder assembly Lift cylinder assembly Lift cylinder assembly Set, packing (Kit) Bleeder Valve

# FOR ASSY. 1 1 1 1 1 1

UNITS 71/104 83/128 91/144

82

7410-005

83

Return

DECEMBER 1995

7410-005 7410-005 Forks, carpet boom, hook IITEM # PART # 11 11 11 11 11 11 11 11 17

21372-00 21372-01 21372-02 21372-03 305150-000 305151-000 305152-000 305153-000 200843

DECEMBER 1995

Return

NAME Fork, 30 inch (762 mm) Fork, 36 inch (915 mm) Fork, 42 inch (1067 mm) Fork, 48 inch (1220 mm) Fork, fully polished & Tapered Fork, fully polished & Tapered Fork, fully polished & Tapered Fork, fully polished & Tapered Kit, Pin assembly

# FOR ASSY. 2 2 2 2 2 2 2 2 2

UNITS 30 inch 36 inch 42 inch 48 inch 30 inch 36 inch 42 inch 48 inch

84

9370-002

85

Return

DECEMBER 1995

9370-002 9370-002 Warning lights / alarm IITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 11 12 12 13 14 15 16

302822-000 11045-02 301954-035 11823-06 305029-000 11016-01 11170-04 301960-008 25332-01 52-07907-00 29030-01 29030-04 304164-000 302294-000 NSS 300792-000 NSS NSS

DECEMBER 1995

Return

NAME

# FOR ASSY.

Guard, light Screw, cap Screw, socket Connector, butt Bracket, light Washer, flat Nut Nut Tie, cable Cable, (15 feet) Light, RED flashing Light, AMBER flashing Lens, RED Lens, AMBER Reflector Bulb, flashing Screw Base

1 2 2 2 1 2 2 2 8 As Req’d.

1 1 1 1 1 1 3 1

UNITS

RED AMBER RED AMBER

86

9500-008

87

Return

DECEMBER 1995

9500-008 9500-008 Extra mechanical equipment IITEM # PART # 11

304889-000

DECEMBER 1995

Return

NAME Grard, load

# FOR ASSY.

UNITS

1

88

Battery Pack Diagram

89

Return

DECEMBER 1995

Electrical Schematic Symbols

DOUBLE TIP CONTACTOR

DIODE

CAPACITOR

SINGLE TIP CONTACTOR

COIL

THERMAL PROTECTOR

CONTROL SWITCH

RESISTOR

T1

T2

PLUG

TRANSFORMER T3

T4

FUSE ELECTRICAL LINE JOINTING

ARM

ARMATURE ELECTRICAL LINE CROSSING

S1 FIELD S2

DECEMBER 1995

Return

90

91

Return

DECEMBER 1995

Battery pack IITEM # PART # *

302970-001

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

305068-000 Tray ------------------- Charger assembly 305069-000 Battery 305070-000 Cable, SB-175 plug 305071-000 Cable 305072-000 Cable 305073-000 Grommet 305074-000 Decal 305075-000 Decal, DANGER 305076-000 Nameplate 305077-000 Bolt 305078-000 Bracket, hold down 305079-000 Lockwasher NSS Decal, serial number 305080-000 Bracket, back hold down

DECEMBER 1995

Return

NAME Battery Pack (Weight = 290 lbs.)

# FOR ASSY.

UNITS

1 1 1 4 1 2 2 2 1 1 1 2 2 2 1 2

92

93

Return

DECEMBER 1995

Battery Pack Charger IITEM # PART #

# FOR ASSY.

*

304505-000

Battery pack charger assembly

1

1 2 3 4 * 5 6 7 8 9 * 10 11 12 13

305099-000 NA 305104-000 302320-000 305100-000 NA 305101-000 305098-000 NA 305102-000 305103-000 NA 305105-000 NA NA

Cord, A.C. Strain relief, A.C. Switch, red stop Holder, fuse Fuse Case, top Plug, SB-175 Control, circuit Case, main Rectifier assembly Rectifier, SCR Transformer, power Shunt assembly, D.C. Case, back Bracket, D.C. plug mounting

1 1 1 1 1 1 1 1 1 2 2 1 1 1 1

DECEMBER 1995

Return

NAME

UNITS

94

THE PRIME-MOVER CO. 3000 NORTH US HIGHWAY 61 MUSCATINE, IOWA 52761-5810

Return

Quality Parts WSX-20/25 Electric Walkie Adjustable Straddle Stacker Effective Serial Number 272581AA000

Read and observe all warnings on this unit before operating it.

DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.

Part no: 304943-000

Return

Date: January 1997

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.

The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)).

Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately.

If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information.

All prices are FOB factory in Muscatine, Iowa.

Shipping charges are added to the price of the part shipping from the factory.

WHERE TO ORDER

BT Prime-Mover will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc.

If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.

Always order parts from the dealer who sold you your BT Prime-Mover. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS

EXPLANATION OF SERIAL NUMBER

Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT Prime-Mover, Inc. cannot accept responsibility for parts returned without authorization.

WSX 00 2 5 265 001

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

Number of unit for that day Day of year Year Decade Capacity Model

2

Return

© BT Prime-Mover, Inc.

October 1996

GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies.

ABBREVIATIONS AND TERMS NA - Not Available NSS - Not Sold Separately As Req'd - Use as required K - Parts of a kit * - Not shown on drawing See Fig.# - See Figure # for further break down of parts.

CHANGES When changes are made to the machine, revised pages for this manual will be issued.

These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

A. Right Side B. Rear C. Left Side D. Forward

PART LIST The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

October 1996

Return

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

# FOR ASSY.

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) © BT Prime-Mover, Inc.

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

3

0850

6120

4

Return

© BT Prime-Mover, Inc.

December 1996

Quality Parts

0000 CHASSIS 0340-016 Inspection, Covers 0350-007 Support / Stabilization Arms 0400-008 Frame / Chassis Component 0640-016 Drivers controls (Speed & direction) 0640-017 Driver Controls (mechanical) Hand Lower 0820-015 Finger / Toe Guards 0840-012 Driver Protection 0850-008 Decals, Warnings

1000 DRIVE MOTOR 1700-003 Electrical Drive Motor

2000 DRIVE GEAR / TRANSMISSION 2550-010 Hydraulic tank

3000 BRAKE / WHEEL SYSTEM 3160-007 Brake drum / Disc assembly 3530-006 Drive Wheel 3550-016 Fork / Support arm wheels (Load Wheel)

4000 STEERING SYSTEM 4110-018 Steering arm / Wheel / Lever 4180-000 Steering bearing, Radial bearing

December 1996

Return

© BT Prime-Mover, Inc.

5

Quality Parts

5000 ELECTRICAL SYSTEM 5110-005 Battery (24 Volt GNB battery pack) 5160-010 General alarm signal 5190-008 Battery cut out contactor / Plug 5230-009 Voltage / battery indicator 5290-001 Hourmeter / speedometer 5310-016 Start / Stop switch 5330-011 Speed controls 5390-023 Control cables / harnesses 5400-003 Electrical drive motor system 5430-012 Motor cable, resistor 5440-004 Direction contactors 5460-013 Transistor panel 5510-011 Micro switches 5610-001 Pump contactor 5710-003 PCBs logic card / box 5790-005 Control cables / harnesses 5810-003 Pump motor assembly

6000 HYDRAULIC SYSTEM 6100-014 Hydraulc Unit 6100-015 Hydraulic Unit (Electric lifting) 6120-034 Hoses and pipes, connection, fixation (Duplex HiLo)

7000 OPERATING FUNCTION - LIFTING MAST / CYLINDER 7120-014 Chains / yokes / rollers 7120-016 Chain / yokes / rollers (Duplex HiLo) 7130-006 Separate fork carriage 7150-002 Mast guidance / dampers 7310-019 Lift cylinders (Duplex HiLo) 7310-020 Lift cylinder (Duplex Tele) 7410-005 Forks, carpet boom, hook

8000 PERIPHERAL / INSTALLATION EQUIPMENT 8340-001 Battery charger (24 Volt GNB battery pack)

6

Return

© BT Prime-Mover, Inc.

December 1996

Quality Parts

9000 OPTIONS / ATTACHMENTS 9370-002 Warning lights / alarm 9500-008 Extra mechanical equipment 9999-000 Special tools and lubrications

December 1996

Return

© BT Prime-Mover, Inc.

7

Quality Parts

0340-016 0340-016

Return

© BT Prime-Mover, Inc.

January 1997

Quality Parts

0340-016

0340-016 Inspection, Covers ITEM # PART #

NAME

17 18 19 20 21 22

Lock Assembly Spring Nut, clip Pin, cotter Cover, left Cover, right

134518 134385 28979 21441 134512-030 134513-030

January 1997

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

2 4 2 2 1 1

UNITS

Quality Parts

0350-007 0350-007

Return

© BT Products AB

January 1997

Quality Parts

0350-007

0350-007 Support / Stabilization Arms ITEM # PART #

NAME

11 12 13 14 15 16 17 18 19 20

Sleeve Screw Screw Spring Screw Nut Nut Screw Axle Ring, locking

146372 28740 27711 146222 28257 21123 20777 28469 144876-001 24000

January 1997

Return

# FOR ASSY. 2 2 2 2 8 8 2 2 2 2

© BT Products AB

UNITS

Quality Parts

0400-008 0400-008

Return

© BT Products AB

January 1997

Quality Parts

0400-008

0400-008 Frame / Chassis Component ITEM # PART #

NAME

# FOR ASSY.

11 16 17 18

Guard, dust Guard Clamp Conduit entry (Grommet)

1 As Req’d.

1 2

134501 22420 28192 134334

January 1997

Return

© BT Products AB

UNITS

Quality Parts

0640-016 0640-016

Return

© BT Products

August 11, 1997

Quality Parts

0640-016

0640-016 Drivers controls (Speed & direction) ITEM # PART # 1 2 3 4 5 6 7 8

301964-032 109631 101216 46490 307444-000 301780-000 301718-000 301779-000

August 11, 1997

Return

# FOR ASSY.

NAME Pin, roll Cam Return Spring, return Bushing Shaft, cam Control, thumb Pin, threaded

© BT Products

3 1 1 1 2 1 2 2

UNITS

Quality Parts

0640-017 0640-017

Return

© BT Products AB

December 1996

Quality Parts

0640-017

0640-017 Driver Controls (mechanical) Hand Lower ITEM # PART #

NAME

11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

Lever Assembly Button, push Pin, locking Lever Axle Bracket, lever Consol Screw Nut Screw Nut Bracket Wire Assembly Pin, locking Spring Fork

146802 147433 20071 147044 147046 147045 147047 25305 28930 21503 20433 147048 147916 20071 29817 29818

December 1996

Return

# FOR ASSY.

© BT Products AB

1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1

UNITS

Quality Parts

0820-015 0820-015

Return

© BT Prime-Mover, Inc.

January 1997

Quality Parts

0820-015

0820-015 Finger / Toe Guards ITEM # PART #

NAME

11 11 11 11 11 11 12 15 16 17 18 19

Cover, finger (H=27.3 inch ( 694 mm)) Cover, finger (H=39.3 inch ( 999 mm)) Cover, finger (H=46.8 inch (1189 mm)) Cover, finger (H=36.2 inch ( 920 mm)) Cover, finger (H=48.2 inch (1225 mm)) Cover, finger (H=56.0 inch (1423 mm)) Screw Protection Screw Nut Protection Screw

144854-001 144854-002 144854-003 150180-001 150180-002 150180-003 29544 139450 29732 28980 137712 29544

January 1997

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

1 1 1 1 1 1 6 1 8 8 1 6

UNITS Duplex Tele Duplex Tele Duplex Tele Duplex HiLo Duplex HiLo Duplex HiLo

Quality Parts

0840-012 0840-012

Return

© BT Prime-Mover, Inc.

January 1997

Quality Parts

0840-012

0840-012 Driver Protection ITEM # PART #

NAME

11 12

Reverser Assembly Screw

304922-000 301825-010

January 1997

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

1 2

UNITS

Quality Parts

0850-008 0850-008

Return

© BT Products AB

January 1997

Quality Parts

0850-008

0850-008 Decals, Warnings ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10 11 12 12 12 12 12 12 12 12 13 * * * * *

Decal, WARNING Decal, lifting hooks Decal, WARNING Sign Sign Decal, NO RIDING Plate, DATA Decal, LOWER Decal, Right BT LOGO Decal, Left BT LOGO Decal, WARNING Paint, BT RED Spray, BT RED Paint, BT BLACK Spray, BT BLACK Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Sign, oil Cable, OPERATOR’S MANUAL Sleeve, OPERATOR’S MANUAL Manual, WSX20/25 OPERATOR’S Manual, WSX20/25 PARTS Manual, WSX20/25 SERVICE

1 2 2 1 1 1 1 1 1 1 2 As Req’d.

As Req’d.

As Req’d.

As Req’d.

As Req’d.

As Req’d.

As Req’d.

As Req’d.

1 1 1 1 1 1

306106-000 136246 306107-000 121786-002 121787-002 306105-000 NSS 148226 151847 151848 305955-000 52-00279-00 52-00257-00 52-00220-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 72082 23296-00 49804-00 304942-000 304943-000 304944-000

January 1997

Return

© BT Products AB

UNITS

Quality Parts

1700-003 1700-003

Return

© BT Products AB

January 1997

Quality Parts

1700-003

1700-003 Electrical Drive Motor ITEM # PART #

NAME

01 02 03 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

Motor Assembly Brush Bridge, brush Rotor Stator Screw Washer Key Ring, locking Bearing Ring, locking Shield, Bearing Cable Shield, Bearing Sealing Bearing, ball Ring, locking Ring, locking Nut Washer Nut Bushing, Isolation Washer Washer Washer

138052 135858 135853 139178 139177 20224 21351 27900 27542 28560 22122 135852 27899 139172 27898 26102 20923 29515 20081 21275 21110 27551 29516 29517 20236

January 1997

Return

# FOR ASSY.

© BT Products AB

1 4 1 1 1 1 14 1 1 1 1 1 2 1 1 1 1 1 2 4 2 4 1 1 1

UNITS

Quality Parts

2550-010 2550-010

Return

© BT Products AB

January 1997

Quality Parts

2550-010

2550-010 Mechanical drive gear unit ITEM # PART #

NAME

# FOR ASSY.

01 11 12 13 14 15 16 17 18 19 20 21 22 24 25 26 27 28 29 30 31 32 34 35 37 38 39 41 42 43 44 45

Driving Gear Assembly Dip stick Washer Shim Screw Shim Bearing, roller Kit, Bevel gear Nut Washer Bearing, roller Shim Screw Screw Cap Packing Housing, gear Bearing, roller Shim Sealing Axle Screw Nut Cap Plug Packing Gear wheel Nut Nut Washer Gear wheel Bearing

1 1 1 As Req’d.

4 As Req’d.

1 1 1 1 1 As Req’d.

2 2 1 1 1 1 As Req’d.

1 1 4 8 1 1 1 1 8 2 2 1 1

136513 135915 28998 See Chart 21141 See Chart 27208 101092 101098 23604 27206 See Chart 28519 20276 127280 141687 135340 27206 See Chart 28490 126998 27216 20016 135342 27211 135345 137959 20016 101097 63081 137958 27207

Shim Chart Size

Item # 13

Item # 15

Item # 21

Item # 29

Shim, .001” (0.05 mm) Shim, .003” (0.1 mm) Shim, .007” (0.2 mm) Shim, .011” (0.3 mm) Shim, .019” (0.5 mm) Shim, .03” (1 mm)

27220

27232

27237

27226

27221 27222 27223 27224 27225

27233 27234 27235 27236 27237

27208 101092 101098 23604 27206

27227 27228 27229 27230 27231

January 1997

Return

© BT Products AB

UNITS

Quality Parts

3160-007 3160-007

Return

© BT Products AB

January 1997

Quality Parts

3160-007

3160-007 Brake drum / Disc assembly ITEM # PART #

NAME

11 12 13 14 15 16 17 18 19 20 21 23 24 25 26 27 28 29 30

Screw Driver Disc, brake Nut Washer Spring Screw Nut Arm Nut Roller Screw Nut Screw Plate, pressure Ring, locking Washer Nut Disc

147693 28049 28044 134482 20375 29603 20055 20433 137191 20016 21955 20460 21110 23913 138730 20004 20882 20396 138729

January 1997

Return

# FOR ASSY.

© BT Products AB

1 1 1 4 8 4 4 1 1 1 1 1 2 2 1 1 1 1 1

UNITS

Quality Parts

3530-006 3530-006

Return

© BT Products AB

January 1997

Quality Parts

3530-006

3530-006 Drive Wheel ITEM # PART #

NAME

02 11 12

Drive wheel (Vulkollan) Screw Washer

129920 110803 21393

January 1997

Return

# FOR ASSY.

© BT Products AB

1 5 5

UNITS

Quality Parts

3550-016 3550-016

01

02 11

12

13

14

Return

© BT Products AB

June 30, 1997

Quality Parts

3550-016

3550-016 Fork / Support arm wheels (Load Wheel) ITEM # PART #

NAME

01 02 11 12 13 14

Wheel Assembly, Vulkollan load Wheel, Vulkollan Bearing, ball Seal Ring, lock Axle

146382 148234 20023 20905 24000 144876-001

June 30, 1997

Return

# FOR ASSY.

© BT Products AB

2 2 4 4 2 2

UNITS

Quality Parts

4110-018 4110-018

Return

© BT Prime-Mover, Inc.

September 26, 1997

Quality Parts

4110-018

4110-018 Steering arm / Wheel / Lever ITEM # PART #

NAME

01 02 03 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

Screw, flat head Washer Grip, fixed Bushing Grip, twist Pin Block Screw, flat head locking Screw, socket Housing, switch Screw, flat head Nut Clamp, cable Bracket, switch Cover Cap Guard Screw, should Pin, roll Suspension, gas Screw Screw Nut Arm Screw Washer Plate Nut Axle Pin, locking Bushing Bracket Cap Washer Screw

301922-100 301776-000 301720-000 301777-000 301719-000 301778-000 301781-000 301922-020 301954-035 301717-000 301921-012 301960-004 302080-000 301724-000 301723-000 147427 301721-000 301961-010 301965-026 147692 147721 28970 29790 150211 22059 21307 134476 21110 134494 20189 140177 134487 147392 126723-003 28936

September 26, 1997

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

2 2 2 2 2 2 2 2 2 1 9 1 1 1 1 1 1 1 1 1 4 4 4 1 2 2 1 2 1 1 2 1 1 4 4

UNITS Thumb Thumb Thumb Twist Twist Twist Twist Twist

Quality Parts

4180-000 4180-000

11 12 01 13

15

14

Return

© BT Products AB

June 30, 1997

Quality Parts

4180-000

4180-000 Steering bearing, Radial bearing ITEM # PART #

NAME

01 11 12 13 14 15

Bearing, ball Screw Washer Washer Screw Seal

110290 20532 20375 20228 20651 28070

June 30, 1997

Return

# FOR ASSY. 1 8 8 2 2 1

© BT Products AB

UNITS

Quality Parts

5110-005 5110-005

Return

© BT Products AB

December 1996

Quality Parts

5110-005

5110-005 Battery (24 Volt GNB battery pack) ITEM # PART # *

302970-001

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

305068-000 Tray ------------------- Charger assembly (See 8340 section) 305069-000 Battery 305070-000 Cable, SB-175 plug 305071-000 Cable 305072-000 Cable 305073-000 Grommet 305074-000 Decal 305075-000 Decal, DANGER 305076-000 Nameplate 305077-000 Bolt 305078-000 Bracket, hold down 305079-000 Lockwasher NSS Decal, serial number 305080-000 Bracket, back hold down

December 1996

Return

NAME Battery Pack (Weight = 290 lbs.)

© BT Products AB

# FOR ASSY.

UNITS

1

24 Volt

1 1 4 1 2 2 2 1 1 1 2 2 2 1 2

Quality Parts

5160-010 5160-010

Return

© BT Prime-Mover, Inc.

January 1997

Quality Parts

5160-010

5160-010 General alarm signal ITEM # PART #

NAME

01 11 12 13 14 15 16

Horn Switch, horn Spring Nut Washer Washer Screw

144942 302129-000 301917-000 20081 21275 42993 20078

January 1997

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

1 1 2 1 1 1 1

UNITS

Quality Parts

5190-008 5190-008

Return

© BT Products AB

January 1997

Quality Parts

5190-008

5190-008 Battery cut out contactor / plug (Battery connector) ITEM # PART #

NAME

11 11 11 11 12 13

Connector, GRAY Connector, YELLOW Connector, RED Connector, BLUE Cable Cable

49854-01 49854-03 49854-04 49854-08 148194 148195

January 1997

Return

# FOR ASSY.

© BT Products AB

1 1 1 1 1 1

UNITS GRAY YELLOW RED BLUE

Quality Parts

5230-009 5230-009

Return

© BT Products AB

January 1997

Quality Parts

5230-009

5230-009 Voltage / battery indicator ITEM # PART # 1 2 3

305282-001 301445-001 14915-01

January 1997

Return

# FOR ASSY.

NAME Battery Discharge Indicator, BDI Battery Discharge Indicator/Hourmeter Plug, gauge (Cap)

© BT Products AB

1 1 1

UNITS

Quality Parts

5290-001 5290-001

Return

© BT Products

October 1996

Quality Parts

5290-001

5290-001 Hourmeter / speedometer ITEM # PART # 1

302201-000

October 1996

Return

# FOR ASSY.

NAME Hourmeter

1

© BT Products

UNITS

Quality Parts

5310-016 5310-016

Return

© BT Prime-Mover, Inc.

January 1997

Quality Parts

5310-016

5310-016 Start / Stop switch ITEM # PART #

NAME

01 11 12 13 14

Switch, key Switch, Micro Lever Screw Washer

28554 22409 22563 23638 21392

January 1997

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

1 1 1 2 2

UNITS

Quality Parts

5330-011 5330-011

1

2

3

Return

© BT Products

June 25, 1997

Quality Parts

5330-011

5330-011 Speed controls ITEM # PART # 1 2 3

307644-000 119697 301825-010

June 25, 1997

Return

# FOR ASSY.

NAME Potentiometer bracket assembly Gear Screw

© BT Products

1 1 2

UNITS

Quality Parts

5390-023 5390-023

Return

© BT Prime-Mover, Inc.

January 1997

Quality Parts

5390-023

5390-023 Control cables / harnesses ITEM # PART #

NAME

01 11 12 13 14 15 16

Fuse, 7.5 AMP Harness, head Adapter Harness, wiring Harness, wiring Bracket Bracket

122308-075 304598-000 147173 146335 148192 134065 135422

January 1997

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

1 1 1 1 1 1 1

UNITS

Quality Parts

5400-003 5400-003

14 01 13 12

Return

© BT Products AB

11

July 10, 1997

Quality Parts

5400-003

5400-003 Electrical drive motor system ITEM # PART #

NAME

01 11 12 13 14

Contactor assembly Screw Washer Washer Nut

137198 26611 21351 22474 28929

July 10, 1997

Return

# FOR ASSY.

© BT Products AB

1 2 2 2 2

UNITS

Quality Parts

5430-012 5430-012

Return

© BT Products AB

January 1997

Quality Parts

5430-012

5430-012 Motor cable, resistor ITEM # PART #

NAME

01 05 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Fuse, 100AMP Fuse, 160AMP Cable Cable Cable(4) Cable(5) Cable(A2) Cable(A1) Cable Cable Cable Cable Cable Cable Cable Insulator Washer Washer Nut Screw

29228 29223 148195 148194 139216 139217 139174 139173 136749 146033 136765 147215 146038 146037 136746 65183 20348 21393 20045 27500

January 1997

Return

# FOR ASSY.

© BT Products AB

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 4 4 4

UNITS

Quality Parts

5440-004 5440-004

Return

© BT Products AB

July 10, 1997

Quality Parts

5440-004

5440-004 Direction contactors ITEM # PART #

NAME

01 02 11

Contactor Assembly Set, contact Kit, isulator

135653 135625 135623

July 10, 1997

Return

# FOR ASSY.

© BT Products AB

2 2 2

UNITS

Quality Parts

5460-013 5460-013

Return

© BT Products AB

July 10, 1997

Quality Parts

5460-013

5460-013 Transistor panel ITEM # PART #

NAME

01

Controller, transistor

137197-002

July 10, 1997

Return

# FOR ASSY.

© BT Products AB

1

UNITS

Quality Parts

5510-011 5510-011

Return

© BT Products AB

April 1997

Quality Parts

5510-011

5510-011 Micro switches ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11

Spring, return Switch, lift Switch, lower Lockwasher Nut Switch, rearward Spacer Screw Switch, forward Screw, machine Bracket, forward & rearward

April 1997

Return

301917-000 302130-000 302130-001 11072-14 11261-11 307080-000 301833-000 301825-010 307080-000 301950-022 301728-000

# FOR ASSY.

© BT Products AB

4 1 1 2 2 1 1 2 1 2 1

UNITS

Quality Parts

5610-001 5610-001

Return

© BT Products AB

August 08, 1997

Quality Parts

5610-001

5610-001 Pump contactor ITEM # PART #

NAME

01 02 11

Contactor assembly Set, contact Kit, insulator

135654 135628 135627

August 08, 1997

Return

# FOR ASSY.

© BT Products AB

1 1 1

UNITS

Quality Parts

5710-003 5710-003

11

Return

01

© BT Products AB

12

June 30, 1997

Quality Parts

5710-003

5710-003 PCBs logic card / box ITEM # PART #

NAME

01 11 12

Logic box Plate, insulation Screw

136833-002 74615 27500

June 30, 1997

Return

# FOR ASSY.

© BT Products AB

1 1 4

UNITS

Quality Parts

5790-005 5790-005

Return

© BT Products AB

January 1997

Quality Parts

5790-005

5790-005 Control cables / harnesses ITEM # PART #

NAME

11 12

Harness, wiring Harness, wiring

134889 146323

January 1997

Return

# FOR ASSY.

© BT Products AB

1 1

UNITS

Quality Parts

5810-003 5810-003

Return

© BT Products AB

January 1997

Quality Parts

5810-003

5810-003 Pump motor assembly ITEM # PART #

NAME

01 02 03 11 12

Motor assembly, pump Set, brush Bride, brush Bolt, outlet O ring

27589 27591 27425 135919 27585

January 1997

Return

# FOR ASSY.

© BT Products AB

1 1 1 2 1

UNITS

Quality Parts

6100-014 6100-014 01

23

19

24 25

11

26

27

13 14

28

12

29

18

15

16

17

Return

© BT Products AB

July 10, 1997

Quality Parts

6100-014

6100-014 Hydraulc Unit ITEM # PART #

NAME

01 11 12 13 14 15 16 17 18 19 23 24 25 26 27 28 29

Pump assembly Valve, non return Tank Cap Filter Valve Valve, restriction Valve Set, packing Kit, electric lift conversion Clamp Bracket Bracket Screw Pump Filter Filter

147663 143374 147435 143380 143382 143373 148272 148271 148312 150159 143381 150455 150456 20154 129666 152716 143382

July 10, 1997

Return

# FOR ASSY.

© BT Products AB

1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1

UNITS

Quality Parts

6100-015 6100-015 01

23

24 25

11

26

27

20 13 14

28

12

29

18

15

16

19

20

17

Return

© BT Products AB

June 30, 1997

Quality Parts

6100-015

6100-015 Hydraulic Unit (Electric lifting) ITEM # PART #

NAME

01 11 12 13 14 15 16 17 18 19 20 23 24 25 26 27 28 29

Pump assembly Valve, non return Tank Cap Filter Valve Valve, restriction Valve Set, packing Valve Coil Clamp Bracket Bracket Screw Pump Filter Filter

147673 143374 147435 143380 143382 143373 148272 148271 148312 143371 143372 143381 150455 150456 20154 129666 152716 143382

June 30, 1997

Return

# FOR ASSY.

© BT Products AB

1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1

UNITS

Quality Parts

6120-005 6120-005

01

02

Return

© BT Products AB

January 1997

Quality Parts

6120-005

6120-005 Hoses and pipes, connections, fixation ITEM # PART #

NAME

01 02

Hose assembly Fitting, 90°

138075 29812

January 1997

Return

# FOR ASSY.

© BT Products AB

1 1

UNITS

Quality Parts

6120-034 6120-034

16, 17, 18, 19, 20

Return

© BT Products AB

January 1997

Quality Parts

6120-034

6120-034 Hoses and pipes, connection, fixation (Duplex HiLo) ITEM # PART #

NAME

11 11 11 12 13 14 15 16 17 18 19 20

Hose, 106 inch (2700 mm) Hose, 131 inch (3300 mm) Hose, 146 inch (3700 mm) Connection, tee Connection, adapter straight Clamp Screw Pipe, U ferrule Nut Connector, 90° Connector, 90°

146211-001 146211-002 146211-003 28266 28064 24647 28858 144862 23248 28809 28800 29838

January 1997

Return

# FOR ASSY.

© BT Products AB

1 1 1 1 2 1 1 1 2 2 1 1

UNITS 71/104 83/128 91/144

Quality Parts

7120-014 7120-014

Return

© BT Products AB

July 10, 1997

Quality Parts

7120-014

7120-014 Chains / yokes / rollers ITEM # PART #

NAME

# FOR ASSY.

11 12 13 14 15 16 17 17 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

Wheel, Chain Yoke, chain Axle Pin, cotter Screw Nut Chain, L=63.7 inch (1619 mm) Chain, L=75.7 inch (1924 mm) Chain, L=83.3 inch (2115 mm) Nut washer Pin, cotter Bolt, chain Bolt, chain Roller assembly Roller Ring, locking Bearing, ball Washer Guide Ring, sealing Ring, locking Pin, locking Nut Nut Washer, rubber Bracket Screw Washer Nut Chain

1 1 1 1 2 2 1 71/104 1 83/128 1 91/144 1 4 4 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 4 2 As Req’d.

144714 144709 138727 28278 22243 20148 144716-004 144716-005 144716-006 144713 20404 21445 105814 105381 10604 33399 20009 20643 22707 133266 20645 20008 20312 20006 20528 144702 146206 20601 20404 20016 27295

July 10, 1997

Return

© BT Products AB

UNITS

Quality Parts

7120-016 7120-016

L

36

40 39

44

37 38

35

41

42

43

40

11 15 12 19

13

16 17

14

18

20 21 22

31

32 33 34

23 24

35 30

25

27 28 29

Return

© BT Products AB

26

July 10, 1997

Quality Parts

7120-016

7120-016 Chain / yokes / rollers (Duplex HiLo) ITEM # PART #

NAME

# FOR ASSY.

11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 35 35 36 37 38 39 40 41 42 43 44

Wheel, chain Axle Pin, cotter Yoke, Chain Yoke, Chain Ring, locking Washer Wheel, chain Bracket Screw Bracket Screw Roller assembly Roller Ring, locking Bearing, ball Washer Guide Ring, sealing ring, locking Bracket Nut Nut Pin, cotter Chain assembly, L=41.3 inch (1049 mm) Chain assembly, L=47.2 inch (1199 mm) Chain assembly, L=50.2 inch (1275 mm) Bolt, chain Pin, cotter Washer Nut Nut Pin, cotter Bolt, chain Nut Chain

2 2 2 2 1 1 2 1 1 2 1 2 1 1 1 1 1 1 1 1 1 4 4 4 2 71/104 2 83/128 2 91/144 2 8 8 2 2 2 4 2 As Req’d.

144714 138727 28278 144709 146213 20019 121334-003 146224 146207 28590 151226 28590 10604 33399 20009 20643 22707 133266 20645 20008 146218 20528 20006 20312 144716-001 144716-002 144716-003 105381 21445 20404 20528 20006 20312 105814 144713 27295

July 10, 1997

Return

© BT Products AB

UNITS

Quality Parts

7130-006 7130-006

Return

© BT Products AB

July 09, 1997

Quality Parts

7130-006

7130-006 Separate fork carriage ITEM # PART #

NAME

11 11 12 13 14 15 16 17 18 19

Yoke, fork Yoke, fork (Simplex) Roller assembly Roller Bearing, ball Ring, locking Ring, locking Guide Washer Ring, sealing

144724 155083 10604 33399 20643 20009 20008 133266 22707 20645

July 09, 1997

Return

# FOR ASSY.

© BT Products AB

1 1 4 4 4 4 4 4 4 4

UNITS

Quality Parts

7150-002 7150-002

11 12

13 14

15 16 17 18

19

Return

© BT Products AB

July 09, 1997

Quality Parts

7150-002

7150-002 Mast guidance / dampers ITEM # PART #

NAME

11 12 13 14 15 16 17 18 19

Plug Washer Plate, slide Plate Nut Screw, stop Screw Plate (Simplex) Screw (Simplex)

144720 144721 148763 148762 21110 20824 28590 148761 28590

July 09, 1997

Return

# FOR ASSY.

© BT Products AB

2 2 2 2 4 4 4 2 4

UNITS

Quality Parts

7310-019 7310-019

01

02 11

12

Return

© BT Products AB

July 09, 1997

Quality Parts

7310-019

7310-019 Lift cylinders (Duplex HiLo) ITEM # PART #

NAME

01 01 01 02 11 12

Lift cylinder assembly, 71/104 Lift cylinder assembly, 83/128 Lift cylinder assembly, 91/144 Set, packing (Kit) Bleeder Valve

149792-002 149792-003 149792-004 149834 25299 25150

July 09, 1997

Return

# FOR ASSY.

© BT Products AB

1 1 1 1 1 1

UNITS 71/104 83/128 91/144

Quality Parts

7310-020 7310-020

01

02 11

12

Return

© BT Products AB

July 09, 1997

Quality Parts

7310-020

7310-020 Lift cylinder (Duplex Tele) ITEM # PART #

NAME

01 01 01 02 11 12

Lift cylinder assembly, 71/104 Lift cylinder assembly, 83/128 Lift cylinder assembly, 91/144 Set, packing (Kit) Bleeder Valve

144690-005 144690-006 144690-007 129165 25299 25150

July 09, 1997

Return

# FOR ASSY.

© BT Products AB

1 1 1 1 1 1

UNITS 71/104 83/128 91/144

Quality Parts

7410-005 7410-005

Return

© BT Products AB

January 1997

Quality Parts

7410-005

7410-005 Forks, carpet boom, hook ITEM # PART #

NAME

# FOR ASSY.

UNITS 30 inch 36 inch 42 inch 48 inch 30 inch 36 inch 42 inch 48 inch

* * * * * * * *

21372-00 21372-01 21372-02 21372-03 305150-000 305151-000 305152-000 305153-000

Fork, 30 inch (762 mm) Fork, 36 inch (915 mm) Fork, 42 inch (1067 mm) Fork, 48 inch (1220 mm) Fork, fully polished & Tapered Fork, fully polished & Tapered Fork, fully polished & Tapered Fork, fully polished & Tapered

2 2 2 2 2 2 2 2

1K 2K 3K 4K 5 K

NSS NSS NSS NSS NA 200843

Pin, roll Handle Spring Pin Fork Pin assembly (Contains Items Marked with “K”)

1 1 1 1 1 1

January 1997

Return

© BT Products AB

Quality Parts

8340-001 8340-001

Return

© BT Products AB

May 1995

Quality Parts

8340-001

8340-001 Battery charger (24 Volt GNB battery pack) ITEM # PART #

# FOR ASSY.

UNITS 24 Volt

*

304505-000

Battery pack charger assembly

1

1 2 3 4 * 5 6 7 8 9 * 10 11 12 13 *

305099-000 NA 305104-000 302320-000 305100-000 NA 305101-000 305098-000 NA 305102-000 305103-000 NA 305105-000 NA NA 305678-000

Cord, A.C. Strain relief, A.C. Switch, red stop Holder, fuse Fuse, 15 AMP 24 Volt Case, top Plug, SB-175 Control, 24 Volt circuit Case, main Rectifier assembly Rectifier, SCR Transformer, power Shunt assembly, D.C. Case, back Bracket, D.C. plug mounting Veristor, 24 Volt

1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1

May 1995

Return

NAME

© BT Products AB

24 Volt

24 Volt

24 Volt

Quality Parts

9370-002 9370-002

Return

© BT Products AB

January 1997

Quality Parts

9370-002

9370-002 Warning lights / alarm ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10 11 11 12 12 13 14 15 16

Guard, light Screw, cap Screw, socket Connector, butt Bracket, light Washer, flat Nut Nut Tie, cable Cable, (15 feet) Light, RED flashing Light, AMBER flashing Lens, RED Lens, AMBER Reflector Bulb, flashing Screw Base

1 2 2 2 1 2 2 2 8 As Req’d.

1 RED 1 AMBER 1 RED 1 AMBER 1 1 3 1

302822-000 11045-02 301954-035 11823-06 305029-000 11016-01 11170-04 301960-008 25332-01 52-07907-00 29030-01 29030-04 304164-000 302294-000 NSS 300792-000 NSS NSS

January 1997

Return

© BT Products AB

UNITS

Quality Parts

9500-008 9500-008

11

12

Return

© BT Products AB

August 08, 1997

Quality Parts

9500-008

9500-008 Extra mechanical equipment ITEM # PART #

NAME

11 12

Guard, load Screw, cap

304889-000 20599

August 08, 1997

Return

# FOR ASSY. 1 6

© BT Products AB

UNITS

Quality Parts

9999-000 9999-000

Return

© BT Products AB

December 1996

Quality Parts

9999-000

9999-000 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

December 1996

Return

# FOR ASSY.

NAME Adapter, flush and hard to reach Lifter, battery pack Tool, bearing installing Socket, Relief Valve Lubricant, lift truck Lubricant, 2 oz. Molykote Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ML tube #515 gasket eliminator

© BT Products AB

1 1 1 1 1 1 1 1 1

UNITS

BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A Tel (319) 262-7700 • Fax (319) 262-7600

Return

Quality Parts WSX-20/25 Electric Walkie Adjustable Straddle Stacker Effective Serial Number 295451AA000

Warning Read and observe all warnings on this unit before operating it.

NOT operate this equipment unless all Warning DO factory installed guards and shields are properly secured in place.

Part no: 304943-000

Return

Date: July 15, 1997

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.

The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)).

Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately.

If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information.

All prices are FOB factory in Muscatine, Iowa.

Shipping charges are added to the price of the part shipping from the factory.

WHERE TO ORDER

BT will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc.

If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.

Always order parts from the dealer who sold you your BT. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS

EXPLANATION OF SERIAL NUMBER

Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT cannot accept responsibility for parts returned without authorization.

WSX 00 2 7 265 001

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

Number of unit for that day Day of year Year Decade Capacity Model

2

Return

© BT Products AB

July 02, 1997

GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies.

ABBREVIATIONS AND TERMS NA - Not Available NSS - Not Sold Separately As Req'd - Use as required K - Parts of a kit * - Not shown on drawing See Fig.# - See Figure # for further break down of parts.

CHANGES When changes are made to the machine, revised pages for this manual will be issued.

These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

A. Right Side B. Rear C. Left Side D. Forward

PART LIST The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

July 02, 1997

Return

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

# FOR ASSY.

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) © BT Products AB

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

3

Quality Parts

7120

0850

4110 0340 0640 9500

5230 5310 5290 0340

0820 7310

0840

7150

0640 5160

5510

5390

5190

0400

5110 8340 7410

9999

7130 3160 5810 6100 1700 4180

3550

2550 0350

4

Return

5330

5390 5460 5400 5160 5430 5610 5440 5710 5790

3530 6120

© BT Products AB

July 10, 1997

Quality Parts

0000 CHASSIS 0340-023 Inspection, Covers 0350-007 Support / Stabilization Arms 0400-007 Frame / Chassis Component 0640-014 Driver controls (Mechanical) 0640-016 Drivers controls (Speed & direction) 0640-017 Driver Controls (mechanical) Hand Lower 0820-011 Finger / Toe Guards 0840-010 Driver protection 0840-012 Driver Protection 0850-008 Decals, Warnings

1000 DRIVE MOTOR 1700-015 Electrical Drive Motor

2000 DRIVE GEAR / TRANSMISSION 2550-007 Mechanical drive gear unit

3000 BRAKE / WHEEL SYSTEM 3160-008 Brake drum / Disc assembly 3530-006 Drive Wheel 3550-016 Fork / Support arm wheels (Load Wheel)

4000 STEERING SYSTEM 4110-018 Steering arm / Wheel / Lever 4110-029 Steering arm / wheel / lever 4180-000 Steering bearing, Radial bearing

July 10, 1997

Return

© BT Products AB

5

Quality Parts

5000 ELECTRICAL SYSTEM 5110-005 Battery (24 Volt GNB battery pack) 5160-008 General alarm signal 5160-010 General alarm signal 5190-008 Battery cut out contactor / plug (Battery connector) 5230-009 Voltage / battery indicator 5290-001 Hourmeter / speedometer 5310-015 Start / stop switch 5310-016 Start / Stop switch 5330-010 Speed control 5330-011 Speed controls 5390-021 Control cables / harnesses 5390-023 Control cables / harnesses 5400-003 Electrical drive motor system 5430-012 Motor cable, resistor 5440-004 Direction contactors 5460-013 Transistor panel 5510-011 Micro switches 5510-014 Micro switches 5610-001 Pump contactor 5710-003 PCBs logic card / box 5750-034 Safety / position / switches / sensors 5790-005 Control cables / harnesses 5810-003 Pump motor assembly

6000 HYDRAULIC SYSTEM 6100-014 Hydraulc Unit 6100-015 Hydraulic Unit (Electric lifting) 6120-005 Hoses and pipes, connections, fixation 6120-034 Hoses and pipes, connection, fixation (Duplex HiLo)

7000 OPERATING FUNCTION - LIFTING MAST / CYLINDER 7120-014 Chains / yokes / rollers 7120-016 Chain / yokes / rollers (Duplex HiLo) 7130-006 Separate fork carriage 7150-002 Mast guidance / dampers 7310-017 Lift cylinders (Simplex) 7310-019 Lift cylinders (Duplex HiLo) 7310-020 Lift cylinder (Duplex Tele) 7410-005 Forks, carpet boom, hook

6

Return

© BT Products AB

July 10, 1997

Quality Parts

8000 PERIPHERAL / INSTALLATION EQUIPMENT 8340-001 Battery charger (24 Volt GNB battery pack)

9000 OPTIONS / ATTACHMENTS 9370-002 Warning lights / alarm 9500-008 Extra mechanical equipment 9999-000 Special tools and lubrications

July 10, 1997

Return

© BT Products AB

7

Quality Parts

0340-023 0340-023

17 18 19 20

22

21

Return

© BT Products AB

July 02, 1997

Quality Parts

0340-023

0340-023 Inspection, Covers ITEM # PART #

NAME

17 18 19 20 21 22

Lock Assembly Spring Nut, clip Pin, cotter Cover, left Cover, right

134518 134385 28979 21441 134512-030 134513-030

July 02, 1997 Return

# FOR ASSY.

© BT Products AB

2 4 2 2 1 1

UNITS

Quality Parts

0350-007 0350-007

Return

© BT Products AB

January 1997

Quality Parts

0350-007

0350-007 Support / Stabilization Arms ITEM # PART #

NAME

11 12 13 14 15 16 17 18 19 20

Sleeve Screw Screw Spring Screw Nut Nut Screw Axle Ring, locking

146372 28740 27711 146222 28257 21123 20777 28469 144876-001 24000

January 1997 Return

# FOR ASSY. 2 2 2 2 8 8 2 2 2 2

© BT Products AB

UNITS

Quality Parts

0400-007 0400-007

12

13

11

14

24 25

27

15

26 23

17 18

22

17

17

16

Return

© BT Products AB

June 26, 1997

Quality Parts

0400-007

0400-007 Frame / Chassis Component ITEM # PART #

NAME

# FOR ASSY.

11 12 13 14 15 16 17 18

Guard, dust Guard Clamp Clamp Conduit entry (Grommet) Nut Screw Bracket

1 As Req’d.

1 1 2 2 4 1

134501 22420 28192 138966 134334 20130 20044 146793

June 26, 1997 Return

© BT Products AB

UNITS

Quality Parts

0640-014 0640-014

Return

© BT Products AB

May 12, 1997

Quality Parts

0640-014

0640-014 Driver controls (Mechanical) ITEM # PART #

NAME

11 12 13 14 15 16 17 18 19 20

Rocket Pin, roll Bushing Axle Roller Pin, roll Returner Spring Button, push Pin

141851 20524 140176 142362 109631 20524 101216 46490 55964 23790

May 12, 1997 Return

# FOR ASSY. 2 2 2 1 1 1 1 1 1 1

© BT Products AB

UNITS

Quality Parts

0640-016 0640-016

Return

© BT Products

August 11, 1997

Quality Parts

0640-016

0640-016 Drivers controls (Speed & direction) ITEM # PART # 1 2 3 4 5 6 7 8

301964-032 109631 101216 46490 307444-000 301780-000 301718-000 301779-000

August 11, 1997 Return

# FOR ASSY.

NAME Pin, roll Cam Return Spring, return Bushing Shaft, cam Control, thumb Pin, threaded

© BT Products

3 1 1 1 2 1 2 2

UNITS

Quality Parts

0640-017 0640-017

Return

© BT Products AB

December 1996

Quality Parts

0640-017

0640-017 Driver Controls (mechanical) Hand Lower ITEM # PART #

NAME

11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

Lever Assembly Button, push Pin, locking Lever Axle Bracket, lever Consol Screw Nut Screw Nut Bracket Wire Assembly Pin, locking Spring Fork

146802 147433 20071 147044 147046 147045 147047 25305 28930 21503 20433 147048 147916 20071 29817 29818

December 1996 Return

# FOR ASSY.

© BT Products AB

1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1

UNITS

Quality Parts

0820-011 0820-011

Return

© BT Products AB

January 1997

Quality Parts

0820-011

0820-011 Finger / Toe Guards ITEM # PART #

NAME

11 11 11 11 11 11 11 12 15 16 17 18 19

Cover, finger (H=27.3 inch ( 693,5 mm)) Cover, finger (H=39.3 inch ( 998,5 mm)) Cover, finger (H=46.8 inch (1189,5 mm)) Cover, finger (H=36.2 inch ( 918,5 mm)) Cover, finger (H=48.2 inch (1223,5 mm)) Cover, finger (H=56.0 inch (1423,5 mm)) Cover, finger (H=40.2 inch (1023,5 mm)) Screw Protection Screw Nut Protection Screw

144854-001 144854-002 144854-003 150582-001 150582-002 150582-003 150582-004 29544 139450 29732 28980 137712 29544

January 1997 Return

# FOR ASSY.

© BT Products AB

1 1 1 1 1 1 6 1 8 8 1 6

UNITS Duplex Tele Duplex Tele Duplex Tele Duplex HiLo Duplex HiLo Duplex HiLo Duplex HiLo

Quality Parts

0840-010 0840-010

Return

© BT Products AB

May 12, 1997

Quality Parts

0840-010

0840-010 Driver protection ITEM # PART #

NAME

11 12 13

Button, push Spring Control

109624 27309 109850

May 12, 1997 Return

# FOR ASSY. 1 4 1

© BT Products AB

UNITS

Quality Parts

0840-012 0840-012

Return

© BT Prime-Mover, Inc.

January 1997

Quality Parts

0840-012

0840-012 Driver Protection ITEM # PART #

NAME

11 12

Reverser Assembly Screw

304922-000 301825-010

January 1997 Return

# FOR ASSY.

© BT Prime-Mover, Inc.

1 2

UNITS

Quality Parts

0850-008 0850-008

Return

© BT Products AB

January 1997

Quality Parts

0850-008

0850-008 Decals, Warnings ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10 11 12 12 12 12 12 12 12 12 13 * * * * *

Decal, WARNING Decal, lifting hooks Decal, WARNING Sign Sign Decal, NO RIDING Plate, DATA Decal, LOWER Decal, Right BT LOGO Decal, Left BT LOGO Decal, WARNING Paint, BT RED Spray, BT RED Paint, BT BLACK Spray, BT BLACK Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Sign, oil Cable, OPERATOR’S MANUAL Sleeve, OPERATOR’S MANUAL Manual, WSX20/25 OPERATOR’S Manual, WSX20/25 PARTS Manual, WSX20/25 SERVICE

1 2 2 1 1 1 1 1 1 1 2 As Req’d.

As Req’d.

As Req’d.

As Req’d.

As Req’d.

As Req’d.

As Req’d.

As Req’d.

1 1 1 1 1 1

306106-000 136246 306107-000 121786-002 121787-002 306105-000 NSS 148226 151847 151848 305955-000 52-00279-00 52-00257-00 52-00220-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 72082 23296-00 49804-00 304942-000 304943-000 304944-000

January 1997 Return

© BT Products AB

UNITS

Quality Parts

1700-015 1700-015 11

01

12 13 14 15

03

2 8 29 3 0 31

16

10

27

02 17 18

26

19

25

13 12 09

24 23 22 21 20

Return

© BT Products AB

June 30, 1997

Quality Parts

1700-015

1700-015 Electrical Drive Motor ITEM # PART #

NAME

01 02 03 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

Motor Assembly Brush Bridge, brush Rotor Stator Shield, Bearing Screw Washer Ring, locking Bearing Ring, locking Shield, Bearing Cable Key Ring, lock Ring, lock Washer Washer Bearing Shield, bearing Seal Plug Bushing, Isolation Nut Washer Nut

138052 135858 135853 139178 139177 135882 20224 21351 27542 28560 22122 149423 27899 27900 20923 29515 29516 29517 26102 139172 27898 148206 27551 21110 21275 20081

June 30, 1997 Return

# FOR ASSY.

© BT Products AB

1 4 1 1 1 1 1 14 1 1 1 1 2 1 1 1 1 1 1 1 1 4 4 2 2 2

UNITS

Quality Parts

2550-007 2550-007 01

37 35 11 12 38 42 43 39 44 32

43 42

45 13

34

15 14

16 31 29

17

28

20

18

21

19

22

26 24

Return

30

© BT Products AB

25

June 30, 1997

Quality Parts

2550-007

2550-007 Mechanical drive gear unit ITEM # PART #

NAME

# FOR ASSY.

01 11 12 13 14 15 16 17 18 19 20 21 22 24 25 26 27 28 29 30 31 32 34 35 37 38 39 41 42 43 44 45

Driving Gear Assembly Dip stick Washer Shim Screw Shim Bearing, roller Kit, Bevel gear Nut Washer Bearing, roller Shim Screw Screw Cap Packing Housing, gear Bearing, roller Shim Sealing Axle Screw Nut Cap Plug Packing Gear wheel Nut Nut Washer Gear wheel Bearing

1 1 1 As Req’d.

4 As Req’d.

1 1 1 1 1 As Req’d.

2 2 1 1 1 1 As Req’d.

1 1 4 8 1 1 1 1 8 2 2 1 1

136513 135915 28998 See Chart 21141 See Chart 27208 101092 101098 23604 27206 See Chart 28519 20276 127280 141687 135340 27206 See Chart 28490 126998 27216 20016 135342 27211 135345 137959 20016 101097 63081 137958 27207

Shim Chart Size

Item # 13

Item # 15

Item # 21

Item # 29

Shim, .001” (0.05 mm) Shim, .003” (0.1 mm) Shim, .007” (0.2 mm) Shim, .011” (0.3 mm) Shim, .019” (0.5 mm) Shim, .03” (1 mm)

27220

27232

27238

27226

27221 27222 27223 27224 27225

27233 27234 27235 27236 27237

27209 27240 27241 27242 27243

27227 27228 27229 27230 27231

June 30, 1997 Return

© BT Products AB

UNITS

Quality Parts

3160-008 3160-008 11

12

13

14

15

29 16 17 28

16

27 26 18

19

20

21

22 23

24

25

Return

© BT Products AB

June 30, 1997

Quality Parts

3160-008

3160-008 Brake drum / Disc assembly ITEM # PART #

NAME

11 12 13 14 15 16 17 18 19 20 21 23 24 25 26 27 28 29 30

Arm Nut Nut Nut Screw Washer Spring Plate, pressure Nut Screw Disc, brake Ring, lock Washer Driver Disc Screw Nut Screw Roller

137191 20016 20433 20396 20055 20375 29603 138730 134482 134484 28044 20004 20882 28049 138729 23913 21110 20460 21955

June 30, 1997 Return

# FOR ASSY.

© BT Products AB

1 1 1 1 4 8 4 1 4 1 1 1 1 1 1 2 2 1 1

UNITS

Quality Parts

3530-006 3530-006

Return

© BT Products AB

January 1997

Quality Parts

3530-006

3530-006 Drive Wheel ITEM # PART #

NAME

02 11 12

Drive wheel (Vulkollan) Screw Washer

129920 110803 21393

January 1997 Return

# FOR ASSY.

© BT Products AB

1 5 5

UNITS

Quality Parts

3550-016 3550-016

01

02 11

12

13

14

Return

© BT Products AB

June 30, 1997

Quality Parts

3550-016

3550-016 Fork / Support arm wheels (Load Wheel) ITEM # PART #

NAME

01 02 11 12 13 14

Wheel Assembly, Vulkollan load Wheel, Vulkollan Bearing, ball Seal Ring, lock Axle

146382 148234 20023 20905 24000 144876-001

June 30, 1997 Return

# FOR ASSY.

© BT Products AB

2 2 4 4 2 2

UNITS

Quality Parts

4110-018 4110-018

Return

© BT Prime-Mover, Inc.

September 26, 1997

Quality Parts

4110-018

4110-018 Steering arm / Wheel / Lever ITEM # PART #

NAME

01 02 03 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

Screw, flat head Washer Grip, fixed Bushing Grip, twist Pin Block Screw, flat head locking Screw, socket Housing, switch Screw, flat head Nut Clamp, cable Bracket, switch Cover Cap Guard Screw, should Pin, roll Suspension, gas Screw Screw Nut Arm Screw Washer Plate Nut Axle Pin, locking Bushing Bracket Cap Washer Screw

301922-100 301776-000 301720-000 301777-000 301719-000 301778-000 301781-000 301922-020 301954-035 301717-000 301921-012 301960-004 302080-000 301724-000 301723-000 147427 301721-000 301961-010 301965-026 147692 147721 28970 29790 150211 22059 21307 134476 21110 134494 20189 140177 134487 147392 126723-003 28936

September 26, 1997 Return

# FOR ASSY.

© BT Prime-Mover, Inc.

2 2 2 2 2 2 2 2 2 1 9 1 1 1 1 1 1 1 1 1 4 4 4 1 2 2 1 2 1 1 2 1 1 4 4

UNITS Thumb Thumb Thumb Twist Twist Twist Twist Twist

Quality Parts

4110-029 4110-029 01

11

15 14 17

13 12

16 20

38

21

18 19

22

25

26

37

23

24

27 28 29

30

34 36 35 31

32 33

Return

© BT Products AB

July 10, 1997

Quality Parts

4110-029

4110-029 Steering arm / wheel / lever ITEM # PART #

NAME

01 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

Steering arm assembly Cap Screw Screw Arm Handle Screw Cap Washer Nut Nut Bracket Plate Washer Screw Cap Axle Pin Suspension Bushing Cap Bracket Washer Screw Screw Screw Nut Arm Screw

147699 142251 28545 24470 144950 144846 20276 142250 20404 20016 21110 134491 134476 21307 22059 147427 134494 20189 140271-067 140177 147392 147038 136723-003 28936 147721 28970 29790 147032 20867

July 10, 1997 Return

# FOR ASSY.

© BT Products AB

1 1 4 2 1 1 2 1 2 2 2 1 1 2 2 1 1 1 1 2 1 1 4 4 4 4 4 1 14

UNITS

Quality Parts

4180-000 4180-000

11 12 01 13

15

14

Return

© BT Products AB

June 30, 1997

Quality Parts

4180-000

4180-000 Steering bearing, Radial bearing ITEM # PART #

NAME

01 11 12 13 14 15

Bearing, ball Screw Washer Washer Screw Seal

110290 20532 20375 20228 20651 28070

June 30, 1997 Return

# FOR ASSY. 1 8 8 2 2 1

© BT Products AB

UNITS

Quality Parts

5110-005 5110-005

Return

© BT Products AB

December 1996

Quality Parts

5110-005

5110-005 Battery (24 Volt GNB battery pack) ITEM # PART #

NAME Battery Pack (Weight = 290 lbs.)

*

302970-001

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

305068-000 Tray ------------------- Charger assembly (See 8340 section) 305069-000 Battery 305070-000 Cable, SB-175 plug 305071-000 Cable 305072-000 Cable 305073-000 Grommet 305074-000 Decal 305075-000 Decal, DANGER 305076-000 Nameplate 305077-000 Bolt 305078-000 Bracket, hold down 305079-000 Lockwasher NSS Decal, serial number 305080-000 Bracket, back hold down

December 1996 Return

© BT Products AB

# FOR ASSY.

UNITS

1

24 Volt

1 1 4 1 2 2 2 1 1 1 2 2 2 1 2

Quality Parts

5160-008 5160-008

Return

© BT Products AB

May 14, 1997

Quality Parts

5160-008

5160-008 General alarm signal ITEM # PART #

NAME

01 * 11 12 13 14 15 16 17

Horn Capacitor, horn Screw Washer Nut Button, push Nut Switch, micro Washer

144942 307349-000 20078 21275 20081 140856 46205 21945 42993

May 14, 1997 Return

# FOR ASSY.

© BT Products AB

1 1 1 1 1 1 1 1 1

UNITS

Quality Parts

5160-010 5160-010

Return

© BT Prime-Mover, Inc.

January 1997

Quality Parts

5160-010

5160-010 General alarm signal ITEM # PART #

NAME

01 11 12 13 14 15 16

Horn Switch, horn Spring Nut Washer Washer Screw

144942 302129-000 301917-000 20081 21275 42993 20078

January 1997 Return

# FOR ASSY.

© BT Prime-Mover, Inc.

1 1 2 1 1 1 1

UNITS

Quality Parts

5190-008 5190-008

Return

© BT Products AB

January 1997

Quality Parts

5190-008

5190-008 Battery cut out contactor / plug (Battery connector) ITEM # PART #

NAME

11 11 11 11 12 13

Connector, GRAY Connector, YELLOW Connector, RED Connector, BLUE Cable Cable

49854-01 49854-03 49854-04 49854-08 148194 148195

January 1997 Return

# FOR ASSY.

© BT Products AB

1 1 1 1 1 1

UNITS GRAY YELLOW RED BLUE

Quality Parts

5230-009 5230-009

Return

© BT Products AB

January 1997

Quality Parts

5230-009

5230-009 Voltage / battery indicator ITEM # PART # 1 2 3

305282-001 301445-001 14915-01

January 1997 Return

# FOR ASSY.

NAME Battery Discharge Indicator, BDI Battery Discharge Indicator/Hourmeter Plug, gauge (Cap)

© BT Products AB

1 1 1

UNITS

Quality Parts

5290-001 5290-001

Return

© BT Products

October 1996

Quality Parts

5290-001

5290-001 Hourmeter / speedometer ITEM # PART # 1

302201-000

October 1996 Return

# FOR ASSY.

NAME Hourmeter

1

© BT Products

UNITS

Quality Parts

5310-015 5310-015

Return

© BT Products AB

May 12, 1997

Quality Parts

5310-015

5310-015 Start / stop switch ITEM # PART #

NAME

01 11 12 13 14

Switch, key Switch, micro Lever Screw Washer

28554 22409 22563 23638 21392

May 12, 1997 Return

# FOR ASSY. 1 1 1 2 2

© BT Products AB

UNITS

Quality Parts

5310-016 5310-016

Return

© BT Prime-Mover, Inc.

January 1997

Quality Parts

5310-016

5310-016 Start / Stop switch ITEM # PART #

NAME

01 11 12 13 14

Switch, key Switch, Micro Lever Screw Washer

28554 22409 22563 23638 21392

January 1997 Return

# FOR ASSY.

© BT Prime-Mover, Inc.

1 1 1 2 2

UNITS

Quality Parts

5330-010 5330-010

Return

© BT Products AB

May 12, 1997

Quality Parts

5330-010

5330-010 Speed control ITEM # PART #

NAME

02 03 13 14 15 16 18 19 20 21 22 23 24 25

Switch, micro Lever Screw Bracket Screw Washer Washer Nut Nut Washer Screw Bracket Gear Potentiometer

22409 29078 20720 134065 21134 21392 21392 20255 20257 21317 20867 101215 119697 137589

May 12, 1997 Return

# FOR ASSY. 2 4 2 1 4 4 2 2 2 2 2 1 1 1

© BT Products AB

UNITS

Quality Parts

5330-011 5330-011

1 2

3

Return

© BT Products

December 03, 1997

Quality Parts

5330-011

5330-011 Speed controls ITEM # PART # 1 2 3

307644-000 119697 301825-010

December 03, 1997 Return

# FOR ASSY.

NAME Potentiometer bracket assembly Gear Screw

© BT Products

1 1 2

UNITS

Quality Parts

5390-021 5390-021

01 16

13

14

11

12

Return

© BT Products AB

June 30, 1997

Quality Parts

5390-021

5390-021 Control cables / harnesses ITEM # PART #

NAME

01 11 12 13 14 16

Fuse, 7.5 Amp Harness, head Harness, stem Harness, Main truck Bracket Bracket

122308-075 147820 146335 148192 134065 135422

June 30, 1997 Return

# FOR ASSY.

© BT Products AB

1 1 1 1 1 1

UNITS

Quality Parts

5390-023 5390-023

Return

© BT Prime-Mover, Inc.

January 1997

Quality Parts

5390-023

5390-023 Control cables / harnesses ITEM # PART #

NAME

01 11 12 13 14 15 16

Fuse, 7.5 AMP Harness, head Adapter Harness, wiring Harness, wiring Bracket Bracket

122308-075 304598-000 147173 146335 148192 134065 135422

January 1997 Return

# FOR ASSY.

© BT Prime-Mover, Inc.

1 1 1 1 1 1 1

UNITS

Quality Parts

5400-003 5400-003

14 01 13 12

Return

© BT Products AB

11

July 10, 1997

Quality Parts

5400-003

5400-003 Electrical drive motor system ITEM # PART #

NAME

01 11 12 13 14

Contactor assembly Screw Washer Washer Nut

137198 26611 21351 22474 28929

July 10, 1997 Return

# FOR ASSY.

© BT Products AB

1 2 2 2 2

UNITS

Quality Parts

5430-012 5430-012

Return

© BT Products AB

January 1997

Quality Parts

5430-012

5430-012 Motor cable, resistor ITEM # PART #

NAME

01 05 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Fuse, 100AMP Fuse, 160AMP Cable Cable Cable(4) Cable(5) Cable(A2) Cable(A1) Cable Cable Cable Cable Cable Cable Cable Insulator Washer Washer Nut Screw

29228 29223 148195 148194 139216 139217 139174 139173 136749 146033 136765 147215 146038 146037 136746 65183 20348 21393 20045 27500

January 1997 Return

# FOR ASSY.

© BT Products AB

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 4 4 4

UNITS

Quality Parts

5440-004 5440-004

Return

© BT Products AB

July 10, 1997

Quality Parts

5440-004

5440-004 Direction contactors ITEM # PART #

NAME

01 02 11

Contactor Assembly Set, contact Kit, isulator

135653 135625 135623

July 10, 1997 Return

# FOR ASSY.

© BT Products AB

2 2 2

UNITS

Quality Parts

5460-013 5460-013

Return

© BT Products AB

July 10, 1997

Quality Parts

5460-013

5460-013 Transistor panel ITEM # PART #

NAME

01

Controller, transistor

137197-002

July 10, 1997 Return

# FOR ASSY.

© BT Products AB

1

UNITS

Quality Parts

5510-011 5510-011

Return

© BT Products

April 1997

Quality Parts

5510-011

5510-011 Micro switches ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11

Spring, return Switch, lift Switch, lower Lockwasher Nut Switch, rearward Spacer Screw Switch, forward Screw, machine Bracket, forward & rearward

April 1997 Return

301917-000 302130-000 302130-001 11072-14 11261-11 307080-000 301833-000 301825-010 307080-000 301950-022 301728-000

# FOR ASSY.

© BT Products

4 1 1 2 2 1 1 2 1 2 1

UNITS

Quality Parts

5510-014 5510-014

Return

© BT Products AB

May 12, 1997

Quality Parts

5510-014

5510-014 Micro switches ITEM # PART #

NAME

11 12 13 14

Screw Washer Switch, micro Lever

23638 21392 22409 29078

May 12, 1997 Return

# FOR ASSY. 4 4 4 2

© BT Products AB

UNITS

Quality Parts

5610-001 5610-001

Return

© BT Products

August 08, 1997

Quality Parts

5610-001

5610-001 Pump contactor ITEM # PART #

NAME

01 02 11

Contactor assembly Set, contact Kit, insulator

135654 135628 135627

August 08, 1997 Return

# FOR ASSY.

© BT Products

1 1 1

UNITS

Quality Parts

5710-003 5710-003

11

Return

01

© BT Products AB

12

June 30, 1997

Quality Parts

5710-003

5710-003 PCBs logic card / box ITEM # PART #

NAME

01 11 12

Logic box Plate, insulation Screw

136833-002 74615 27500

June 30, 1997 Return

# FOR ASSY.

© BT Products AB

1 1 4

UNITS

Quality Parts

5750-034 5750-034

Return

© BT Products AB

May 12, 1997

Quality Parts

5750-034

5750-034 Safety / position / switches / sensors ITEM # PART #

NAME

02 04 11 12 13 14 15 16 17

Switch, micro Switch, micro Washer Screw Lever Nut Nut Washer Screw

29697 22409 21392 21438 29386 74400 20255 21392 22256

May 12, 1997 Return

# FOR ASSY. 1 1 2 2 1 1 2 2 2

© BT Products AB

UNITS

Quality Parts

5790-005 5790-005

Return

© BT Products AB

January 1997

Quality Parts

5790-005

5790-005 Control cables / harnesses ITEM # PART #

NAME

11 12

Harness, wiring Harness, wiring

134889 146323

January 1997 Return

# FOR ASSY.

© BT Products AB

1 1

UNITS

Quality Parts

5810-003 5810-003

Return

© BT Products AB

January 1997

Quality Parts

5810-003

5810-003 Pump motor assembly ITEM # PART #

NAME

01 02 03 11 12

Motor assembly, pump Set, brush Bride, brush Bolt, outlet O ring

27589 27591 27425 135919 27585

January 1997 Return

# FOR ASSY.

© BT Products AB

1 1 1 2 1

UNITS

Quality Parts

6100-014 6100-014 01

23

19

24 25

11

26

27

13 14

28

12

29

18

15

16

17

Return

© BT Products AB

July 10, 1997

Quality Parts

6100-014

6100-014 Hydraulc Unit ITEM # PART #

NAME

01 11 12 13 14 15 16 17 18 19 23 24 25 26 27 28 29

Pump assembly Valve, non return Tank Cap Filter Valve Valve, restriction Valve Set, packing Kit, electric lift conversion Clamp Bracket Bracket Screw Pump Filter Filter

147663 143374 147435 143380 143382 143373 148272 148271 148312 150159 143381 150455 150456 20154 129666 152716 143382

July 10, 1997 Return

# FOR ASSY.

© BT Products AB

1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1

UNITS

Quality Parts

6100-015 6100-015 01

23

24 25

11

26

27

20

13 14

28

12

29

18

15

16

19

20

17

Return

© BT Products AB

June 30, 1997

Quality Parts

6100-015

6100-015 Hydraulic Unit (Electric lifting) ITEM # PART #

NAME

01 11 12 13 14 15 16 17 18 19 20 23 24 25 26 27 28 29

Pump assembly Valve, non return Tank Cap Filter Valve Valve, restriction Valve Set, packing Valve Coil Clamp Bracket Bracket Screw Pump Filter Filter

147673 143374 147435 143380 143382 143373 148272 148271 148312 143371 143372 143381 150455 150456 20154 129666 152716 143382

June 30, 1997 Return

# FOR ASSY.

© BT Products AB

1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1

UNITS

Quality Parts

6120-005 6120-005

01

02

Return

© BT Products AB

January 1997

Quality Parts

6120-005

6120-005 Hoses and pipes, connections, fixation ITEM # PART #

NAME

01 02

Hose assembly Fitting, 90°

138075 29812

January 1997 Return

# FOR ASSY.

© BT Products AB

1 1

UNITS

Quality Parts

6120-034 6120-034

16, 17, 18, 19, 20 Return

© BT Products AB

January 1997

Quality Parts

6120-034

6120-034 Hoses and pipes, connection, fixation (Duplex HiLo) ITEM # PART #

NAME

11 11 11 12 13 14 15 16 17 18 19 20

Hose, 106 inch (2700 mm) Hose, 131 inch (3300 mm) Hose, 146 inch (3700 mm) Connection, tee Connection, adapter straight Clamp Screw Pipe, U ferrule Nut Connector, 90° Connector, 90°

146211-001 146211-002 146211-003 28266 28064 24647 28858 144862 23248 28809 28800 29838

January 1997 Return

# FOR ASSY.

© BT Products AB

1 1 1 1 2 1 1 1 2 2 1 1

UNITS 71/104 83/128 91/144

Quality Parts

7120-014 7120-014

Return

© BT Products AB

July 10, 1997

Quality Parts

7120-014

7120-014 Chains / yokes / rollers ITEM # PART #

NAME

# FOR ASSY.

11 12 13 14 15 16 17 17 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

Wheel, Chain Yoke, chain Axle Pin, cotter Screw Nut Chain, L=63.7 inch (1619 mm) Chain, L=75.7 inch (1924 mm) Chain, L=83.3 inch (2115 mm) Nut washer Pin, cotter Bolt, chain Bolt, chain Roller assembly Roller Ring, locking Bearing, ball Washer Guide Ring, sealing Ring, locking Pin, locking Nut Nut Washer, rubber Bracket Screw Washer Nut Chain

1 1 1 1 2 2 1 71/104 1 83/128 1 91/144 1 4 4 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 4 2 As Req’d.

144714 144709 138727 28278 22243 20148 144716-004 144716-005 144716-006 144713 20404 21445 105814 105381 10604 33399 20009 20643 22707 133266 20645 20008 20312 20006 20528 144702 146206 20601 20404 20016 27295

July 10, 1997 Return

© BT Products AB

UNITS

Quality Parts

7120-016 7120-016

L

36

40 39

44

37 38

35

41

42

43

40

11 15 12 19

13

16 17

14

18

20 21 22

31

32 33 34

23 24

35 30

25

27 28 29

Return

© BT Products AB

26

July 10, 1997

Quality Parts

7120-016

7120-016 Chain / yokes / rollers (Duplex HiLo) ITEM # PART #

NAME

# FOR ASSY.

11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 35 35 36 37 38 39 40 41 42 43 44

Wheel, chain Axle Pin, cotter Yoke, Chain Yoke, Chain Ring, locking Washer Wheel, chain Bracket Screw Bracket Screw Roller assembly Roller Ring, locking Bearing, ball Washer Guide Ring, sealing ring, locking Bracket Nut Nut Pin, cotter Chain assembly, L=41.3 inch (1049 mm) Chain assembly, L=47.2 inch (1199 mm) Chain assembly, L=50.2 inch (1275 mm) Bolt, chain Pin, cotter Washer Nut Nut Pin, cotter Bolt, chain Nut Chain

2 2 2 2 1 1 2 1 1 2 1 2 1 1 1 1 1 1 1 1 1 4 4 4 2 71/104 2 83/128 2 91/144 2 8 8 2 2 2 4 2 As Req’d.

144714 138727 28278 144709 146213 20019 121334-003 146224 146207 28590 151226 28590 10604 33399 20009 20643 22707 133266 20645 20008 146218 20528 20006 20312 144716-001 144716-002 144716-003 105381 21445 20404 20528 20006 20312 105814 144713 27295

July 10, 1997 Return

© BT Products AB

UNITS

Quality Parts

7130-006 7130-006

Return

© BT Products AB

July 09, 1997

Quality Parts

7130-006

7130-006 Separate fork carriage ITEM # PART #

NAME

11 11 12 13 14 15 16 17 18 19

Yoke, fork Yoke, fork (Simplex) Roller assembly Roller Bearing, ball Ring, locking Ring, locking Guide Washer Ring, sealing

144724 155083 10604 33399 20643 20009 20008 133266 22707 20645

July 09, 1997 Return

# FOR ASSY.

© BT Products AB

1 1 4 4 4 4 4 4 4 4

UNITS

Quality Parts

7150-002 7150-002

11 12

13 14

15 16 17 18

19

Return

© BT Products AB

July 09, 1997

Quality Parts

7150-002

7150-002 Mast guidance / dampers ITEM # PART #

NAME

11 12 13 14 15 16 17 18 19

Plug Washer Plate, slide Plate Nut Screw, stop Screw Plate (Simplex) Screw (Simplex)

144720 144721 148763 148762 21110 20824 28590 148761 28590

July 09, 1997 Return

# FOR ASSY.

© BT Products AB

2 2 2 2 4 4 4 2 4

UNITS

Quality Parts

7310-017 7310-017

01

02 11

12

Return

© BT Products AB

July 09, 1997

Quality Parts

7310-017

7310-017 Lift cylinders (Simplex) ITEM # PART #

NAME

01 01 02 11 12

Lift cylinder assembly, 71/104 Lift cylinder assembly, 83/128 Set, packing (Kit) Bleeder Valve

149792-002 149792-003 149834 25299 25150

July 09, 1997 Return

# FOR ASSY.

© BT Products AB

1 1 1 1 1

UNITS 71/104 83/128

Quality Parts

7310-019 7310-019

01

02 11

12

Return

© BT Products AB

July 09, 1997

Quality Parts

7310-019

7310-019 Lift cylinders (Duplex HiLo) ITEM # PART #

NAME

01 01 01 02 11 12

Lift cylinder assembly, 71/104 Lift cylinder assembly, 83/128 Lift cylinder assembly, 91/144 Set, packing (Kit) Bleeder Valve

149792-002 149792-003 149792-004 149834 25299 25150

July 09, 1997 Return

# FOR ASSY.

© BT Products AB

1 1 1 1 1 1

UNITS 71/104 83/128 91/144

Quality Parts

7310-020 7310-020

01

02 11

12

Return

© BT Products AB

July 09, 1997

Quality Parts

7310-020

7310-020 Lift cylinder (Duplex Tele) ITEM # PART #

NAME

01 01 01 02 11 12

Lift cylinder assembly, 71/104 Lift cylinder assembly, 83/128 Lift cylinder assembly, 91/144 Set, packing (Kit) Bleeder Valve

144690-005 144690-006 144690-007 129165 25299 25150

July 09, 1997 Return

# FOR ASSY.

© BT Products AB

1 1 1 1 1 1

UNITS 71/104 83/128 91/144

Quality Parts

7410-005 7410-005

Return

© BT Products AB

January 1997

Quality Parts

7410-005

7410-005 Forks, carpet boom, hook ITEM # PART #

NAME

# FOR ASSY.

UNITS 30 inch 36 inch 42 inch 48 inch 30 inch 36 inch 42 inch 48 inch

* * * * * * * *

21372-00 21372-01 21372-02 21372-03 305150-000 305151-000 305152-000 305153-000

Fork, 30 inch (762 mm) Fork, 36 inch (915 mm) Fork, 42 inch (1067 mm) Fork, 48 inch (1220 mm) Fork, fully polished & Tapered Fork, fully polished & Tapered Fork, fully polished & Tapered Fork, fully polished & Tapered

2 2 2 2 2 2 2 2

1K 2K 3K 4K 5 K

NSS NSS NSS NSS NA 200843

Pin, roll Handle Spring Pin Fork Pin assembly (Contains Items Marked with “K”)

1 1 1 1 1 1

January 1997 Return

© BT Products AB

Quality Parts

8340-001 8340-001

Return

© BT Products AB

May 1995

Quality Parts

8340-001

8340-001 Battery charger (24 Volt GNB battery pack) ITEM # PART #

NAME

# FOR ASSY.

UNITS 24 Volt

*

304505-000

Battery pack charger assembly

1

1 2 3 4 * 5 6 7 8 9 * 10 11 12 13 *

305099-000 NA 305104-000 302320-000 305100-000 NA 305101-000 305098-000 NA 305102-000 305103-000 NA 305105-000 NA NA 305678-000

Cord, A.C. Strain relief, A.C. Switch, red stop Holder, fuse Fuse, 15 AMP 24 Volt Case, top Plug, SB-175 Control, 24 Volt circuit Case, main Rectifier assembly Rectifier, SCR Transformer, power Shunt assembly, D.C. Case, back Bracket, D.C. plug mounting Veristor, 24 Volt

1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1

May 1995 Return

© BT Products AB

24 Volt

24 Volt

24 Volt

Quality Parts

9370-002 9370-002

Return

© BT Products AB

January 1997

Quality Parts

9370-002

9370-002 Warning lights / alarm ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10 11 11 12 12 13 14 15 16

Guard, light Screw, cap Screw, socket Connector, butt Bracket, light Washer, flat Nut Nut Tie, cable Cable, (15 feet) Light, RED flashing Light, AMBER flashing Lens, RED Lens, AMBER Reflector Bulb, flashing Screw Base

1 2 2 2 1 2 2 2 8 As Req’d.

RED 1 AMBER 1 RED 1 AMBER 1 1 1 3 1

302822-000 11045-02 301954-035 11823-06 305029-000 11016-01 11170-04 301960-008 25332-01 52-07907-00 29030-01 29030-04 304164-000 302294-000 NSS 300792-000 NSS NSS

January 1997 Return

© BT Products AB

UNITS

Quality Parts

9500-008 9500-008

11

12

Return

© BT Products AB

August 08, 1997

Quality Parts

9500-008

9500-008 Extra mechanical equipment ITEM # PART #

NAME

11 12

Guard, load Screw, cap

304889-000 20599

August 08, 1997 Return

# FOR ASSY. 1 6

© BT Products AB

UNITS

Quality Parts

9999-000 9999-000

1

3

2

4

6

5

Return

© BT Products

January 21, 1998

Quality Parts

9999-000

9999-000 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

January 21, 1998 Return

# FOR ASSY.

NAME Adapter, flush and hard to reach Lifter, battery pack Tool, bearing installing Socket, Relief Valve Lubricant, lift truck Lubricant, 2 oz. Molykote Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ML tube #515 gasket eliminator

© BT Products

1 1 1 1 1 1 1 1 1

UNITS

BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A Tel (319) 262-7700 • Fax (319) 262-7600

Return

Front Cover ®

Quality Parts WSX-20/25

Electric Walkie Adjustable Straddle Stacker Effective Serial Number 340961AA000 - UP

WARNING Read and observe all warnings on this unit before operating it.

WARNING DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.

Part no: 304943-001

Return

Date: January 24, 2002

Prime-Mover is a trademark of BT Prime-Mover Inc., © 2002 BT Prime-Mover Inc., Muscatine, Iowa.

All Rights Reserved.

Return

Parts Ordering Instructions

PARTS ORDERING INSTRUCTIONS FIELD MODIFICATIONS

HOW TO ORDER When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.

Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately.

If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information.

All prices are FOB factory in Muscatine, Iowa.

Shipping charges are added to the price of the part shipping from the factory.

WHERE TO ORDER Always order parts from the dealer who sold you your BT Prime-Mover®. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)).

BT Prime-Mover® will review such changes requested as we can properly evaluate and rerate as to capacity. A change will be evaluated upon receipt of a written request which includes truck and mast serial number and a description of all proposed changes.

If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

EXPLANATION OF SERIAL NUMBER

INSTRUCTIONS FOR RETURNING PARTS Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT Prime-Mover® cannot accept responsibility for parts returned without authorization.

WSX 20 3 1 265 001

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

Number of unit for that day Day of year (365) Year (2001) Decade (2000) Capacity (2000lb) Model (WSX)

February 01, 2000

Return

BT Prime-Mover, Inc.

1

General GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies.

ABBREVIATIONS AND TERMS NA

Not Available

NSS Not Sold Separately As Req'd Use as required K Parts of a kit * ------------

A. Right Side B. Rear C. Left Side D. Forward

C

B

D A

PART LIST

Not shown on drawing See elsewhere for further break down of parts.

CHANGES When changes are made to the machine, revised pages for this manual will be issued.

These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K 2

Return

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

# FOR ASSY.

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

89/180 95/198 108/226 111/240 119/258

February 01, 2000

Quality Parts

0850 7120

4110 0340

0640

9500

5230 5310 5290 0340

0820 7310

0840

7150

0640 5160

5510

0400

5110 8340 7130

3160 5810 6100

10020

1700 4180

3550

2550 0350

January 15, 2002

Return

5330

5390

5190

7410

5110

5390 5460 5400 5160 5430 5610 5440 5710 5790

6120

3530

BT Prime-Mover, Inc.

3

Index

Quality Parts

0000 Chassis 0340-023 Inspection, covers............................................................................................................ 9 0350-007 Support / stabilization arms ........................................................................................... 11 0400-007 Frame / chassis component .......................................................................................... 13 0450-021 Motor fixation points ...................................................................................................... 15 0640-100 Driver controls (mechanical) Serial Number 295451AA000 - UP.................................. 17 0640-200 Driver controls (mechanical) hand lower ....................................................................... 19 0820-011 Finger / toe guards Serial Number 329900AA000 - UP ................................................ 21 0840-100 Driver protection Serial Number 295451AA000 - UP .................................................... 23 0850-009 Decals, warnings ........................................................................................................... 25

1000 Motors 1700-017 Drive motor assembly Serial Number 329901AA000 - UP ............................................ 29 1710-001 Pump motor assembly Serial Number 340961AA000 - UP ........................................... 31

2000 Transmission / Drive Gear 2550-008 Mechanical drive gear unit Serial Number 310960AA000 - UP..................................... 35

3000 Brake / Wheel System 3160-010 Brake assembly Serial Number 340960AA000 - UP ..................................................... 39 3530-006 Drive wheel.................................................................................................................... 41 3550-016 Fork / support arm wheels (load wheel) ........................................................................ 43

4000 Steering System 4110-030 Steering arm Serial Number 329901AA000 - UP .......................................................... 47 4180-000 Steering bearing, radial bearing .................................................................................... 49

4

Return

BT Prime-Mover, Inc.

January 15, 2002

Quality Parts

5000 Electrical System 5110-005 Battery (24 volt GNB battery pack) ................................................................................ 53 5160-100 Horn Serial Number 295451AA000 - UP ....................................................................... 55 5190-008 Battery cut out contactor / plug (battery connector)....................................................... 57 5230-009 Voltage / battery indicator .............................................................................................. 59 5290-001 Hourmeter...................................................................................................................... 61 5310-101 Start / stop switch Serial Number 340961AA000 - UP .................................................. 63 5330-100 Speed control Serial Number 295451AA000 - UP......................................................... 65 5390-102 Control cables / harnesses Serial Number 329900AA000 - UP .................................... 67 5400-003 Electrical drive motor system......................................................................................... 69 5430-012 Motor cable, resistor ...................................................................................................... 71 5440-005 Direction contactor Serial Number 329900AA000 - UP................................................. 73 5460-013 Transistor panel ............................................................................................................. 75 5510-014 Micro switch Serial Number 295451AA000 - UP ........................................................... 77 5610-001 Pump contactor ............................................................................................................. 79 5710-003 PCBs logic card / box .................................................................................................... 81 5750-034 Safety / position / switches / sensors............................................................................. 83 5790-005 Control cables / harnesses ............................................................................................ 85

6000 Hydraulic System 6100-015 Hydraulic unit (electric lifting)......................................................................................... 89 6120-005 Hoses and pipes, connections, fixation ......................................................................... 91 6120-034 Hoses and pipes, connection, fixation (Duplex HiLo) .................................................... 93

7000 Operating Function - Lifting Device 7120-014 Chains / yokes / rollers .................................................................................................. 97 7120-016 Chain / yokes / rollers (Duplex HiLo) ............................................................................. 99 7130-006 Separate fork carriage ................................................................................................. 101 7150-002 Mast guidance / dampers ............................................................................................ 103 7310-017 Lift cylinder (Simplex) .................................................................................................. 105 7310-019 Lift cylinder (Duplex HiLo) ........................................................................................... 107 7310-020 Lift cylinder (Duplex Tele) ............................................................................................ 109 7410-006 Fork assembly ............................................................................................................. 111

8000 Peripheral / Installation Equipment 8340-001 Battery charger (24 volt GNB battery pack)................................................................. 115

9000 Options / Attachments 9370-002 Warning lights / alarm .................................................................................................. 119 9500-008 Extra mechanical equipment ....................................................................................... 121

January 15, 2002

Return

BT Prime-Mover, Inc.

5

Quality Parts

10000 Tools 10020-000 Special tools and lubrications .................................................................................... 125

11000 Alphabetical/Numerical Index WSX20/25 Electrical Truck Alphabetical Index............................................................................ 129 WSX20/25 Electrical Truck Numerical Index ............................................................................... 133

6

Return

BT Prime-Mover, Inc.

January 15, 2002

Quality Parts

0000 Chassis 0000 Chassis

Return

BT Prime-Mover, Inc.

Quality Parts

0340-023 0340-023

8

Return

BT Prime-Mover, Inc.

February 08, 2000

Quality Parts

0340-023

0340-023 Inspection, covers ITEM # PART # 11 12 13 14 15 16 17 18 19 20 21 22 23

134518 134385 21441 28979 134513-030 134512-030 144887 20021 21094 24546 147426 20404 28930

February 08, 2000

Return

# FOR ASSY.

NAME Lock Assembly Spring Pin, cotter Nut, clip Cover, left Cover, right Cover Screw Nut Screw Spacer Washer Nut

BT Prime-Mover, Inc.

UNITS

2 4 2 2 1 1 1 2 2 2 2 2 2

9

Quality Parts

0350-007 0350-007

10

Return

BT Prime-Mover, Inc.

February 08, 2000

Quality Parts

0350-007

0350-007 Support / stabilization arms ITEM # PART # 11 12 13 14 15 16 17 18 19 19 20

146372 28740 27711 146222 28257 21123 20777 28469 144876-001 156971-001 24000

February 08, 2000

Return

# FOR ASSY.

NAME Sleeve Screw Screw Spring Screw Nut Nut Screw Axle Axle, stainless steel Ring, locking

BT Prime-Mover, Inc.

UNITS

2 2 2 2 8 8 2 2 2 2 2

11

Quality Parts

0400-007 0400-007

12

Return

BT Prime-Mover, Inc.

February 08, 2000

Quality Parts

0400-007

0400-007 Frame / chassis component ITEM # PART # 11 12 13 14 15 16 17 18

169285 22420 28192 138966 134334 20130 20044 146793

February 08, 2000

Return

NAME

# FOR ASSY.

Guard, dust Guard Clamp Clamp Conduit entry (Grommet) Nut Screw Bracket

1 As Req’d.

As Req’d.

1 2 2 4 1

BT Prime-Mover, Inc.

UNITS

13

Quality Parts

0450-021 0450-021

14

Return

BT Prime-Mover, Inc.

June 26, 1997

Quality Parts

0450-021

0450-021 Motor fixation points ITEM # PART # 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

164462 147035 156704 28936 162877 126723-013 21820 162883 163013-001 163013-002 164090 164091 162878 162883 164463 24000 162880 164092

June 26, 1997

Return

# FOR ASSY.

NAME Bracket, complete Spring, complete Plate Screw Console Washer Screw Axle Washer, 0.02 in. [0.5 mm] Washer, 0.04 in. [1.0 mm] Bushing Bushing Tube, torsion Axle Bracket Ring, retainer Link Bushing

BT Prime-Mover, Inc.

UNITS

1 2 1 2 1 8 4 1 2 2 2 2 1 2 1 6 2 4

15

Quality Parts

0640-100 0640-100

Serial Number 295451AA000 - UP

16

Return

BT Prime-Mover, Inc.

February 10, 2000

Quality Parts

0640-100

0640-100 Driver controls (mechanical) Serial Number 295451AA000 - UP ITEM # PART #

NAME

11 12 13 14 15 16 17 18 19 20

Rocket Pin, roll Bushing Axle Roller Pin, roll Returner Spring Button, push Pin

141851 20524 140176 142362 109631 20524 101216 46490 55964 23790

February 10, 2000

Return

# FOR ASSY.

UNITS

2 2 2 1 1 1 1 1 1 1

BT Prime-Mover, Inc.

17

Quality Parts

0640-200 0640-200

18

Return

BT Prime-Mover, Inc.

February 10, 2000

Quality Parts

0640-200

0640-200 Driver controls (mechanical) hand lower ITEM # PART # 11 16 17 18 19 20 21 22 23 25 26 27 28

146802 150958 147047 25305 28930 21503 20433 147048 147916 29817 29818 147429 21110

February 10, 2000

Return

# FOR ASSY.

NAME Lever Assembly Lever Console Screw Nut Screw Nut Bracket Wire assembly Spring Fork Rod Nut

BT Prime-Mover, Inc.

UNITS

1 1 1 2 1 1 1 1 1 1 1 1 1

19

Quality Parts

0820-011 0820-011

Serial Number 329900AA000 - UP

20

Return

BT Prime-Mover, Inc.

january 14, 2002

Quality Parts

0820-011

0820-011 Finger / toe guards Serial Number 329900AA000 - UP ITEM # PART #

NAME

11 11 11 11 11 11 11 12 15 16 17 18 19

Cover, finger (H=27.3 inch (693,5 mm)) Cover, finger (H=39.3 inch (998,5 mm)) Cover, finger (H=46.8 inch (1189,5 mm)) Cover, finger (H=36.2 inch (918,5 mm)) Cover, finger (H=48.2 inch (1223,5 mm)) Cover, finger (H=56.0 inch (1423,5 mm)) Cover, finger (H=40.2 inch (1023,5 mm)) Screw Guard Screw Nut Guard Screw

144854-001 144854-002 144854-003 150582-001 150582-002 150582-003 150582-004 29544 167175 29732 28980 137712 29544

january 14, 2002

Return

# FOR ASSY.

BT Prime-Mover, Inc.

1 1 1 1 1 1 1 6 1 8 8 1 6

UNITS Duplex Tele Duplex Tele Duplex Tele Duplex HiLo Duplex HiLo Duplex HiLo Duplex HiLo

21

Quality Parts

0840-100 0840-100

Serial Number 295451AA000 - UP

22

Return

BT Prime-Mover, Inc.

Febraury 10, 2000

Quality Parts

0840-100

0840-100 Driver protection Serial Number 295451AA000 - UP ITEM # PART #

NAME

11 12 13

Button, push Spring Control

109624 27309 109850

Febraury 10, 2000

Return

# FOR ASSY.

UNITS

1 4 1

BT Prime-Mover, Inc.

23

Quality Parts

0850-009 0850-009

13

14

15

1

2

KEEP HANDS CLEAR

16 5

4 3

6

7 BT Prime-Mover Inc. Muscatine, Iowa 52761-8800

8 9

Breaking these rules may cause serious or fatal injury to yourself or others

10

12

Read and understand all warnings and operating instructions in the operator's manual before operating this truck.

Only authorized and trained operators are to operate this machine.

Keep feet clear of drive wheel and lowering frame.

Make a safty check before operating the truck and do not operate if in need of repairs or maintenance.

Maintenance is to be performed by authorized personnel only.

This machine is designed of level floors and normal industrial operations.

Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA 52761.

305955-000

11

24

Return

BT Prime-Mover, Inc.

January 14, 2002

Quality Parts

0850-009

0850-009 Decals, warnings ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 11 11 11 11 11 11 11 12 13 14 15 16 * * * * * *

307500-000 136246 309733-000 121786-002 121787-002 304597-000 NSS 148226 151847 305955-000 52-00279-00 52-00257-00 52-00220-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 72082 148224 148223 148227 148225 23296-00 49804-00 304942-000 304943-001 304944-000 310566-000

January 14, 2002

Return

NAME

# FOR ASSY.

Decal, WARNING Decal, lifting hooks Decal, WARNING Sign Sign Decal, NO RIDING Plate, DATA Decal, LOWER Decal, Right BT LOGO Decal, WARNING Paint, BT RED Spray, BT RED Paint, BT BLACK Spray, BT BLACK Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Sign, oil Decal, lift Decal, travel Decal, Horn Decal, lower Cable, OPERATOR’S MANUAL Sleeve, OPERATOR’S MANUAL Manual, WSX20/25 OPERATOR’S Manual, WSX20/25 PARTS Manual, WSX20/25 SERVICE Manual, WSX20/25 MASTER PARTS MANUAL

1 2 2 1 1 1 1 1 1 2 As Req’d.

As Req’d.

As Req’d.

As Req’d.

As Req’d.

As Req’d.

As Req’d.

As Req’d.

1 1 1 1 1 1 1 1 1 1 1

BT Prime-Mover, Inc.

UNITS

25

Quality Parts

This page intentionally left blank

Return

BT Prime-Mover, Inc.

Quality Parts

1000 Motors 1000 Motors

Return

BT Prime-Mover, Inc.

Quality Parts

1700-017 1700-017

Serial Number 329901AA000 - UP 11

01

12 13 14 15

03 16

28 29 30 31 10

27

02 17 18

26

19

25

13 12 09

24 23 22 21 20

28

Return

BT Prime-Mover, Inc.

February 10, 2000

Quality Parts

1700-017

1700-017 Drive motor assembly Serial Number 329901AA000 - UP ITEM # PART #

NAME

01 02 03 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

Motor Assembly Brush Bridge, brush Rotor Stator Shield, Bearing Screw Washer Washer, wave Bearing Ring, locking Spring Cable Key Ring, lock Ring, lock Washer Washer Bearing Shield, bearing Seal Plug Bushing, Isolation Nut Washer Nut

167201 135858 135853 139178 169554 135852 20224 21351 27542 28560 22122 149423 27899 27900 20923 29515 29516 29517 26102 139172 27898 148206 27551 21110 21275 20081

February 10, 2000

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

1 4 1 1 1 1 1 14 1 1 1 4 2 1 1 1 1 1 1 1 1 4 4 2 2 2

29

Quality Parts

1710-001 1710-001

Serial Number 340961AA000 - UP

30

Return

BT Prime-Mover, Inc.

January 15, 2002

Quality Parts

1710-001

1710-001 Pump motor assembly Serial Number 340961AA000 - UP ITEM # PART #

NAME

01 02 11 12

Motor assembly, pump Set, brush Bolt, outlet O ring

162992 27591 135919 27585

January 15, 2002

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

1 1 2 1

31

Quality Parts

This page intentionally left blank

Return

BT Prime-Mover, Inc.

Quality Parts

2000 Transmission / Drive Gear 2000 Transmission / Drive Gear

Return

BT Prime-Mover, Inc.

Quality Parts

2550-008 2550-008

Serial Number 310960AA000 - UP

34

Return

BT Prime-Mover, Inc.

February 10, 2000

Quality Parts

2550-008

2550-008 Mechanical drive gear unit Serial Number 310960AA000 - UP ITEM # PART #

NAME

# FOR ASSY.

01 11 12 13 14 15 16 17 18 19 20 21 22 24 25 26 27 28 29 30 31 32 34 35 37 38 39 41 42 43 44 45

Driving Gear Assembly Dip stick Washer Shim Screw Shim Bearing, roller Kit, Bevel gear Nut Washer Bearing, roller Shim Screw Screw Cap Packing Housing, gear Bearing, roller Shim Sealing Axle Screw Nut Cap Plug Packing Gear wheel Nut Nut Washer Gear wheel Bearing

1 1 1 As Req’d.

4 As Req’d.

1 1 1 1 1 As Req’d.

2 2 1 1 1 1 As Req’d.

1 1 4 8 1 1 1 1 8 2 2 1 1

170539 135915 28998 See Chart 21141 See Chart 27208 101092 101098 23604 27206 See Chart 28519 20276 127280 141687 135340 27206 See Chart 28490 126998 27216 20016 135342 27211 135345 137959 20016 101097 63081 137958 27207

UNITS

Shim Chart Size

Item # 13

Item # 15

Item # 21

Item # 29

Shim, 0.001 in. [0.05 mm]

27220

27232

27238

27226

Shim, 0.003 in. [0.1 mm]

27221

27233

27239

27227

Shim, 0.007 in. [0.2 mm]

27222

27234

27240

27228

Shim, 0.011 in. [0.3 mm]

27223

27235

27241

27229

Shim, 0.019 in. [0.5 mm]

27224

27236

27242

27230

Shim, 0.03 in. [1 mm]

27225

27237

27243

27231

February 10, 2000

Return

BT Prime-Mover, Inc.

35

Quality Parts

This page intentionally left blank

Return

BT Prime-Mover, Inc.

Quality Parts

3000 Brake / Wheel System 3000 Brake / Wheel System

Return

BT Prime-Mover, Inc.

Quality Parts

3160-010 3160-010

Serial Number 340960AA000 - UP

11

12 13

14

15

29 16 17 28

16

27 26 18

19

20

21

22 23

24

25

38

Return

BT Prime-Mover, Inc.

January 14, 2002

Quality Parts

3160-010

3160-010 Brake assembly Serial Number 340960AA000 - UP ITEM # PART #

NAME

11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

Arm Nut Nut Nut Screw Washer Spring Plate, pressure Nut Screw Disc, brake Ring, lock Washer Driver Disc Screw Nut Screw Roller

137191 20016 20433 20396 20055 20375 29603 138730 134482 167514 28044 20004 20882 28049 138729 23913 21110 20460 21955

January 14, 2002

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

1 1 1 1 4 8 4 1 4 1 1 1 1 1 1 2 2 1 1

39

Quality Parts

3530-006 3530-006

40

Return

BT Prime-Mover, Inc.

January 1997

Quality Parts

3530-006

3530-006 Drive wheel ITEM # PART # 02 11 12

129920 110803 21393

January 1997

Return

# FOR ASSY.

NAME Drive wheel (Vulkollan) Screw Washer

BT Prime-Mover, Inc.

UNITS

1 5 5

41

Quality Parts

3550-016 3550-016

02

01 11

12

13

14

42

Return

BT Prime-Mover, Inc.

January 14, 2002

Quality Parts

3550-016

3550-016 Fork / support arm wheels (load wheel) ITEM # PART # 01 02 11 12 13 14 14

146382 NSS 20023 20905 24000 144876-001 156971-001

January 14, 2002

Return

# FOR ASSY.

NAME Wheel Assembly, Vulkollan load Wheel, Vulkollan Bearing, ball Seal Ring, lock Axle Axle, Stainless steel

BT Prime-Mover, Inc.

UNITS

2 2 4 4 2 2 2

43

Quality Parts

This page intentionally left blank

Return

BT Prime-Mover, Inc.

Quality Parts

4000 Steering System 4000 Steering System

Return

BT Prime-Mover, Inc.

Quality Parts

4110-030 4110-030

Serial Number 329901AA000 - UP

49

46

Return

BT Prime-Mover, Inc.

January 15, 2002

Quality Parts

4110-030

4110-030 Steering arm Serial Number 329901AA000 - UP ITEM # PART #

NAME

01 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 43 44 45 46 47 48 49

Steering arm assembly Cap Screw Screw Arm Handle Screw Cap Washer Nut Nut Bracket Plate Washer Screw Cap Axle Pin, retainer Suspension Bushing Protection Yoke Washer Screw Screw Screw Nut Arm Screw washer Plate Screw Pin, retainer Cover Pit, cable Screw screw Plug Support

166291 151432 28545 24470 141950 141846 20276 142250 20404 20016 21110 164601 134476 21307 22059 167516 134494 20189 153960-066 140177 165076 164590 126723-003 28936 28543 28970 29790 164598 20867 126723-002 164596 22634 20669 164594 164595 20184 28970 22272 141845

January 15, 2002

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

1 1 4 2 1 1 2 1 2 2 2 1 1 2 2 1 1 1 1 2 1 1 4 4 4 4 4 1 14 2 1 2 2 1 1 1 2 1 2

47

Quality Parts

4180-000 4180-000

11 12 01

13

15

14

48

Return

BT Prime-Mover, Inc.

June 30, 1997

Quality Parts

4180-000

4180-000 Steering bearing, radial bearing ITEM # PART # 01 11 12 13 14 15

110290 20532 20375 20228 20651 28070

June 30, 1997

Return

# FOR ASSY.

NAME Bearing, ball Screw Washer Washer Screw Seal

UNITS

1 8 8 2 2 1

BT Prime-Mover, Inc.

49

Quality Parts

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BT Prime-Mover, Inc.

Quality Parts

5000 Electrical System 5000 Electrical System

Return

BT Prime-Mover, Inc.

Quality Parts

5110-005 5110-005 10

14

9 4

5

8

7

1 3

2 15

6

11 12 13

52

Return

BT Prime-Mover, Inc.

December 1996

Quality Parts

5110-005

5110-005 Battery (24 volt GNB battery pack) ITEM # PART # *

302970-001

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

305068-000 Tray ------------------- Charger assembly (See 8340 section) 305069-000 Battery 305070-000 Cable, SB-175 plug 305071-000 Cable 305072-000 Cable 305073-000 Grommet 305074-000 Decal 305075-000 Decal, DANGER 305076-000 Nameplate 305077-000 Bolt 305078-000 Bracket, hold down 305079-000 Lockwasher NSS Decal, serial number 305080-000 Bracket, back hold down

December 1996

Return

NAME Battery Pack (Weight = 290 lbs.)

BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

1

24 Volt

1 1 4 1 2 2 2 1 1 1 2 2 2 1 2

53

Quality Parts

5160-100 5160-100

Serial Number 295451AA000 - UP

54

Return

BT Prime-Mover, Inc.

February 10, 2000

Quality Parts

5160-100

5160-100 Horn Serial Number 295451AA000 - UP ITEM # PART #

NAME

01 * 11 12 13 14 15 16 17

Horn Capacitor, horn Screw Washer Nut Button, push Nut Switch, micro Washer

144942 307349-000 20078 21275 20081 140856 46205 21945 42993

February 10, 2000

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 1 1 1 1

55

Quality Parts

5190-008 5190-008

2

1

3

56

Return

BT Prime-Mover, Inc.

Febraury 10, 2000

Quality Parts

5190-008

5190-008 Battery cut out contactor / plug (battery connector) ITEM # PART # 1 1 1 1 2 3

49854-01 49854-03 49854-04 49854-08 148194 148195

Febraury 10, 2000

Return

# FOR ASSY.

NAME Connector, GRAY Connector, YELLOW Connector, RED Connector, BLUE Cable, NEGATIVE Cable, POSITIVE

BT Prime-Mover, Inc.

1 1 1 1 1 1

UNITS GRAY YELLOW RED BLUE

57

Quality Parts

5230-009 5230-009

1

3 2

4

58

Return

BT Prime-Mover, Inc.

January 15, 2002

Quality Parts

5230-009

5230-009 Voltage / battery indicator ITEM # PART # 1 2 3 4

305282-001 301445-001 305829-000 14915-01

January 15, 2002

Return

# FOR ASSY.

NAME Battery Discharge Indicator, BDI Battery Discharge Indicator/Hourmeter Harness, BDI/Hourmeter Plug, gauge (Cap)

BT Prime-Mover, Inc.

UNITS

1 1 1 1

59

Quality Parts

5290-001 5290-001

1

QUARTZ

HOURS

1 10

60

Return

BT Prime-Mover, Inc.

October 1996

Quality Parts

5290-001

5290-001 Hourmeter ITEM # PART # 1

302201-000

October 1996

Return

# FOR ASSY.

NAME Hourmeter

UNITS

1

BT Prime-Mover, Inc.

61

Quality Parts

5310-101 5310-101

Serial Number 340961AA000 - UP

62

Return

BT Prime-Mover, Inc.

Febraury 10, 2000

Quality Parts

5310-101

5310-101 Start / stop switch Serial Number 340961AA000 - UP ITEM # PART #

NAME

01 11 13 14 15 16 17

Switch, key Switch, micro Screw Washer Plate Clamp Screw

26701 156280 23638 21392 156722 20942 20120

Febraury 10, 2000

Return

# FOR ASSY.

UNITS

1 1 2 2 1 1 1

BT Prime-Mover, Inc.

63

Quality Parts

5330-100 5330-100

Serial Number 295451AA000 - UP

64

Return

BT Prime-Mover, Inc.

Febraury 10, 2000

Quality Parts

5330-100

5330-100 Speed control Serial Number 295451AA000 - UP ITEM # PART #

NAME

02 13 14 15 16 18 19 20 21 22 23

Switch, micro Screw Bracket Screw Washer Washer Nut Nut Washer Screw Potentiometer

156279 20720 134065 21134 21392 21392 20255 20235 20236 24354 166303

Febraury 10, 2000

Return

# FOR ASSY.

UNITS

2 2 1 4 4 2 2 2 2 2 1

BT Prime-Mover, Inc.

65

Quality Parts

5390-102 5390-102

Serial Number 329900AA000 - UP

01 16

13

14

11

12

66

Return

BT Prime-Mover, Inc.

January 15, 2002

Quality Parts

5390-102

5390-102 Control cables / harnesses Serial Number 329900AA000 - UP ITEM # PART #

NAME

01 11 12 13 14 16

Fuse, 7.5 Amp Harness, head Harness, stem Harness, Main truck Bracket Bracket

122308-075 147820 167852 148192 134065 135422

January 15, 2002

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 1

67

Quality Parts

5400-003 5400-003

14

01 13 12

68

Return

BT Prime-Mover, Inc.

11

July 10, 1997

Quality Parts

5400-003

5400-003 Electrical drive motor system ITEM # PART # 01 11 12 13 14

137198 26611 21351 22474 28929

July 10, 1997

Return

# FOR ASSY.

NAME Contactor assembly Screw Washer Washer Nut

BT Prime-Mover, Inc.

UNITS

1 2 2 2 2

69

Quality Parts

5430-012 5430-012

70

Return

BT Prime-Mover, Inc.

January 1997

Quality Parts

5430-012

5430-012 Motor cable, resistor ITEM # PART # 01 05 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

29228 29223 148195 148194 139216 139217 139174 139173 136749 146033 136765 147215 146038 146037 136746 65183 20348 21393 20045 27500

January 1997

Return

# FOR ASSY.

NAME Fuse, 100AMP Fuse, 160AMP Cable Cable Cable(4) Cable(5) Cable(A2) Cable(A1) Cable Cable Cable Cable Cable Cable Cable Insulator Washer Washer Nut Screw

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 4 4 4

71

Quality Parts

5440-005 5440-005

Serial Number 329900AA000 - UP

72

Return

BT Prime-Mover, Inc.

January 15, 2002

Quality Parts

5440-005

5440-005 Direction contactor Serial Number 329900AA000 - UP ITEM # PART #

NAME

01 02 11

Contactor Assembly Set, contact Kit, isolator

135653 135625 135623

January 15, 2002

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

2 2 2

73

Quality Parts

5460-013 5460-013

74

Return

BT Prime-Mover, Inc.

Febraury 10, 2000

Quality Parts

5460-013

5460-013 Transistor panel ITEM # PART #

NAME

01

Controller, transistor

172624-001

Febraury 10, 2000

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

1

75

Quality Parts

5510-014 5510-014

Serial Number 295451AA000 - UP

76

Return

BT Prime-Mover, Inc.

Febraury 10, 2000

Quality Parts

5510-014

5510-014 Micro switch Serial Number 295451AA000 - UP ITEM # PART #

NAME

11 12 13 14

Screw Washer Switch, micro Lever

23638 21392 156278 29078

Febraury 10, 2000

Return

# FOR ASSY.

UNITS

4 4 4 2

BT Prime-Mover, Inc.

77

Quality Parts

5610-001 5610-001

78

Return

BT Prime-Mover, Inc.

August 08, 1997

Quality Parts

5610-001

5610-001 Pump contactor ITEM # PART # 01 02 11

135654 135628 135627

August 08, 1997

Return

# FOR ASSY.

NAME Contactor assembly Set, contact Kit, insulator

BT Prime-Mover, Inc.

UNITS

1 1 1

79

Quality Parts

5710-003 5710-003

11

01

12

13

80

Return

BT Prime-Mover, Inc.

January 15, 2002

Quality Parts

5710-003

5710-003 PCBs logic card / box ITEM # PART # 01 11 12 13

136833-002 74615 27500 143111

January 15, 2002

Return

# FOR ASSY.

NAME Logic box Plate, insulation Screw Panel, electrical

BT Prime-Mover, Inc.

UNITS

1 1 4 1

81

Quality Parts

5750-034 5750-034

82

Return

BT Prime-Mover, Inc.

January 15, 2002

Quality Parts

5750-034

5750-034 Safety / position / switches / sensors ITEM # PART # 02 04 11 12 13 14 15 16 17

29697 156278 21392 21438 29386 74400 20255 21392 22256

January 15, 2002

Return

# FOR ASSY.

NAME Switch, micro Switch, micro Washer Screw Lever Nut Nut Washer Screw

UNITS

1 1 2 2 1 1 2 2 2

BT Prime-Mover, Inc.

83

Quality Parts

5790-005 5790-005

84

Return

BT Prime-Mover, Inc.

January 1997

Quality Parts

5790-005

5790-005 Control cables / harnesses ITEM # PART #

NAME

11 12

Harness, wiring Harness, wiring

134889 146323

January 1997

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

1 1

85

Quality Parts

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BT Prime-Mover, Inc.

Quality Parts

6000 Hydraulic System 6000 Hydraulic System

Return

BT Prime-Mover, Inc.

Quality Parts

6100-015 6100-015 01

23 24 25

11

26

27

20

13 14

28

12

29

18

15

16

19

20

17

88

Return

BT Prime-Mover, Inc.

June 30, 1997

Quality Parts

6100-015

6100-015 Hydraulic unit (electric lifting) ITEM # PART # 01 11 12 13 14 15 16 17 18 19 20 23 24 25 26 27 28 29

147673 143374 147435 143380 143382 143373 148272 148271 148312 143371 143372 143381 150455 150456 20154 129666 152716 143382

June 30, 1997

Return

# FOR ASSY.

NAME Pump assembly Valve, non return Tank Cap Filter Valve Valve, restriction Valve Set, packing Valve Coil Clamp Bracket Bracket Screw Pump Filter Filter

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1

89

Quality Parts

6120-005 6120-005

01

02

90

Return

BT Prime-Mover, Inc.

January 1997

Quality Parts

6120-005

6120-005 Hoses and pipes, connections, fixation ITEM # PART #

NAME

01 02

Hose assembly Fitting, 90°

138075 29812

January 1997

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

1 1

91

Quality Parts

6120-034 6120-034

16, 17, 18, 19, 20 92

Return

BT Prime-Mover, Inc.

February 11, 2000

Quality Parts

6120-034

6120-034 Hoses and pipes, connection, fixation (Duplex HiLo) ITEM # PART # 11 11 11 12 13 14 15 16 17 18 19 20

151606-001 154606-002 151606-003 28266 28064 24647 28858 144862 23248 28809 28800 29838

February 11, 2000

Return

# FOR ASSY.

NAME Hose, 106 inch (2700 mm) Hose, 131 inch (3300 mm) Hose, 146 inch (3700 mm) Connection, tee Connection, adapter straight Clamp Screw Pipe, U ferrule Nut Connector, 90° Connector, 90°

BT Prime-Mover, Inc.

1 1 1 1 2 1 1 1 2 2 1 1

UNITS 71/104 83/128 91/144

93

Quality Parts

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BT Prime-Mover, Inc.

Quality Parts

7000 Operating Function - Lifting Device 7000 Operating Function Lifting Device

Return

BT Prime-Mover, Inc.

Quality Parts

7120-014 7120-014

96

Return

BT Prime-Mover, Inc.

April 20, 1999

Quality Parts

7120-014

7120-014 Chains / yokes / rollers ITEM # PART # 11 12 13 14 15 16 17 17 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

144714 144709 138727 28278 22243 20148 144716-004 144716-005 144716-006 144713 20404 21445 105814 105381 10604 33399 20009 20643 22707 133266 20645 20008 20312 20006 20528 144702 146206 20601 20404 20016 27295

April 20, 1999

Return

NAME

# FOR ASSY.

Wheel, Chain Yoke, chain Axle Pin, cotter Screw Nut Chain, L=63.7 inch (1619 mm) Chain, L=75.7 inch (1924 mm) Chain, L=83.3 inch (2115 mm) Anchor, chain washer Pin, cotter Pin Bolt, chain Roller assembly Roller Ring, locking Bearing, ball Washer Guide Ring, sealing Ring, locking Pin, locking Nut Nut Washer, rubber Bracket Screw Washer Nut Chain

1 1 1 1 2 2 1 71/104 1 83/128 1 91/144 1 4 4 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 4 2 As Req’d.

BT Prime-Mover, Inc.

UNITS

97

Quality Parts

7120-016 7120-016

L

36

40 39

44

37 38

35

41

42

43

40

11

19

12

15 11

13

16 17

14

18

20 21 22

31

32 33 34 35

23

30

24 25

27 28 29

98

Return

26

BT Prime-Mover, Inc.

January 15, 2002

Quality Parts

7120-016

7120-016 Chain / yokes / rollers (Duplex HiLo) ITEM # PART #

NAME

# FOR ASSY.

11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 35 35 36 37 38 39 40 41 42 43 44

Wheel, chain Axle Pin, cotter Yoke, Chain Yoke, Chain Ring, locking Washer Wheel, hose Bracket Screw Bracket Screw Roller assembly Roller Ring, locking Bearing, ball Washer Guide Ring, sealing ring, locking Bracket Nut Nut Pin, cotter Chain assembly, L=41.3 inch (1049 mm) Chain assembly, L=47.2 inch (1199 mm) Chain assembly, L=50.2 inch (1275 mm) Bolt, chain Pin, cotter Washer Nut Nut Pin, cotter Pin Anchor, chain Chain

2 2 2 2 1 1 2 1 1 2 1 2 1 1 1 1 1 1 1 1 1 4 4 4 2 71/104 2 83/128 2 91/144 2 8 8 2 2 2 4 2 As Req’d.

144714 138727 28278 144709 146213 20019 121334-003 146224 146207 28590 151226 28590 10604 33399 20009 20643 22707 133266 20645 20008 146218 20528 20006 20312 144716-001 144716-002 144716-003 105381 21445 20404 20528 20006 20312 105814 144713 27295

January 15, 2002

Return

BT Prime-Mover, Inc.

UNITS

99

Quality Parts

7130-006 7130-006

100

Return

BT Prime-Mover, Inc.

July 09, 1997

Quality Parts

7130-006

7130-006 Separate fork carriage ITEM # PART # 11 11 12 13 14 15 16 17 18 19

144724 155083 10604 33399 20643 20009 20008 133266 22707 20645

July 09, 1997

Return

# FOR ASSY.

NAME Yoke, fork Yoke, fork (Simplex) Roller assembly Roller Bearing, ball Ring, locking Ring, locking Guide Washer Ring, sealing

BT Prime-Mover, Inc.

UNITS

1 1 4 4 4 4 4 4 4 4

101

Quality Parts

7150-002 7150-002

11

12

13 14

15 16 17 18

19

102

Return

BT Prime-Mover, Inc.

February 11, 2000

Quality Parts

7150-002

7150-002 Mast guidance / dampers ITEM # PART # 11 12 13 14 15 16 17 18 19

144720 144721 148763 148762 21110 20829 28590 148761 28590

February 11, 2000

Return

# FOR ASSY.

NAME Plug Washer Plate, slide Plate Nut Screw, stop Screw Plate (Simplex) Screw (Simplex)

BT Prime-Mover, Inc.

UNITS

2 2 2 2 4 4 4 2 4

103

Quality Parts

7310-017 7310-017

01

02 11

12

104

Return

BT Prime-Mover, Inc.

July 09, 1997

Quality Parts

7310-017

7310-017 Lift cylinder (Simplex) ITEM # PART # 01 01 02 11 12

149792-002 149792-003 149834 25299 25150

July 09, 1997

Return

# FOR ASSY.

NAME Lift cylinder assembly, 71/104 Lift cylinder assembly, 83/128 Set, packing (Kit) Bleeder Valve

BT Prime-Mover, Inc.

1 1 1 1 1

UNITS 71/104 83/128

105

Quality Parts

7310-019 7310-019

01

02 11

12

106

Return

BT Prime-Mover, Inc.

July 09, 1997

Quality Parts

7310-019

7310-019 Lift cylinder (Duplex HiLo) ITEM # PART # 01 01 01 02 11 12

149792-002 149792-003 149792-004 149834 25299 25150

July 09, 1997

Return

# FOR ASSY.

NAME Lift cylinder assembly, 71/104 Lift cylinder assembly, 83/128 Lift cylinder assembly, 91/144 Set, packing (Kit) Bleeder Valve

BT Prime-Mover, Inc.

1 1 1 1 1 1

UNITS 71/104 83/128 91/144

107

Quality Parts

7310-020 7310-020

01

02 11

12

108

Return

BT Prime-Mover, Inc.

July 09, 1997

Quality Parts

7310-020

7310-020 Lift cylinder (Duplex Tele) ITEM # PART # 01 01 01 02 11 12

144690-005 144690-006 144690-007 129165 25299 25150

July 09, 1997

Return

# FOR ASSY.

NAME Lift cylinder assembly, 71/104 Lift cylinder assembly, 83/128 Lift cylinder assembly, 91/144 Set, packing (Kit) Bleeder Valve

BT Prime-Mover, Inc.

1 1 1 1 1 1

UNITS 71/104 83/128 91/144

109

Quality Parts

7410-006 7410-006

1 2

6

3 4

5

110

Return

BT Prime-Mover, Inc.

January 15, 2002

Quality Parts

7410-006

7410-006 Fork assembly ITEM # PART #

NAME

21372-00 21372-01 21372-02 21372-03

This fork assembly is 1.50 in. [38.1 mm] thick Fork assembly, 30 inch [762 mm] Fork assembly, 36 inch [914 mm] Fork assembly, 42 inch [1066 mm] Fork assembly, 48 inch [1219 mm]

2 2 2 2

* * * *

305150-000 305151-000 305152-000 305153-000

This fork assembly is fully polished and tapered Fork assembly, 30 inch [762 mm] Fork assembly, 36 inch [914 mm] Fork assembly, 42 inch [1066 mm] Fork assembly, 48 inch [1219 mm]

2 2 2 2

1K 2K 3K 4K 5K 6 K

NSS NSS NSS NSS NSS NA 311115-000

* * * *

January 15, 2002

Return

# FOR ASSY.

Knob Wedge Washer Spring Pin Fork Kit, knob (Contains Items Marked with “K”)

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 1 1

111

Quality Parts

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BT Prime-Mover, Inc.

Quality Parts

8000 Peripheral / Installation Equipment 8000 Peripheral / Installation Equipment

Return

BT Prime-Mover, Inc.

Quality Parts

8340-001 8340-001

3

1 2

4 5

13 6

12 7

11

8

9

9

10

114

Return

BT Prime-Mover, Inc.

February 10, 2000

Quality Parts

8340-001

8340-001 Battery charger (24 volt GNB battery pack) ITEM # PART #

UNITS 24 Volt

*

304505-000

Battery pack charger assembly

1

1 2 3 4 * 5 6 7 8 9 * 10 11 12 13 *

305099-000 NA 305104-000 302320-000 305100-000 NA 305101-000 305098-000 NA 305102-000 305103-000 NA 305105-000 NA NA 305678-000

Cord, A.C. Strain relief, A.C. Switch, red stop Holder, fuse Fuse, 15 AMP 24 Volt Case, top Plug, SB-175 Control, 24 Volt circuit Case, main Rectifier assembly Rectifier, SCR Transformer, power Shunt assembly, D.C. Case, back Bracket, D.C. plug mounting Veristor, 24 Volt

1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1

February 10, 2000

Return

NAME

# FOR ASSY.

BT Prime-Mover, Inc.

24 Volt 24 Volt

24 Volt

115

Quality Parts

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BT Prime-Mover, Inc.

Quality Parts

9000 Options / Attachments 9000 Options / Attachments

Return

BT Prime-Mover, Inc.

Quality Parts

9370-002 9370-002

1 2

12

3

13 11 14 15 16

4

4 5

9

6

10

7

8 118

Return

BT Prime-Mover, Inc.

January 1997

Quality Parts

9370-002

9370-002 Warning lights / alarm ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 11 12 12 13 14 15 16

302822-000 11045-02 301954-035 11823-06 305029-000 11016-01 11170-04 301960-008 25332-01 52-07907-00 29030-01 29030-04 304164-000 302294-000 NSS 300792-000 NSS NSS

January 1997

Return

NAME

# FOR ASSY.

Guard, light Screw, cap Screw, socket Connector, butt Bracket, light Washer, flat Nut Nut Tie, cable Cable, (15 feet) Light, RED flashing Light, AMBER flashing Lens, RED Lens, AMBER Reflector Bulb, flashing Screw Base

1 2 2 2 1 2 2 2 8 As Req’d.

1 RED 1 AMBER 1 RED 1 AMBER 1 1 3 1

BT Prime-Mover, Inc.

UNITS

119

Quality Parts

9500-008 9500-008

11

12

120

Return

BT Prime-Mover, Inc.

August 08, 1997

Quality Parts

9500-008

9500-008 Extra mechanical equipment ITEM # PART #

NAME

11 12

Guard, load Screw, cap

304889-000 20599

August 08, 1997

Return

# FOR ASSY.

UNITS

1 6

BT Prime-Mover, Inc.

121

Quality Parts

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Return

BT Prime-Mover, Inc.

Quality Parts

10000 Tools 10000 Tools

Return

BT Prime-Mover, Inc.

Quality Parts

10020-000 10020-000

1 3

2

4

6

5

124

Return

BT Prime-Mover, Inc.

January 21, 1998

Quality Parts

10020-000

10020-000 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

January 21, 1998

Return

# FOR ASSY.

NAME Adapter, flush and hard to reach Lifter, battery pack Tool, bearing installing Socket, Relief Valve Lubricant, lift truck Lubricant, 2 oz. Molykote Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ML tube #515 gasket eliminator

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 1 1 1 1

125

Quality Parts

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Return

BT Prime-Mover, Inc.

Quality Parts

11000 Alphabetical/Numerical Index 11000 Alphabetical/ Numerical Index

Return

BT Prime-Mover, Inc.

This page intentionally left blank

Return

BT Prime-Mover, Inc.

WSX20/25 Electrical Truck Alphabetical Index

WSX20/25 ELECTRIC TRUCK Alphabetical Index

This Alphabetical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers.

Description Adapter Anchor, chain Anchor, chain Arm Arm Arm Axle Axle Axle Axle Axle Axle Axle Axle Axle Axle, stainless steel Axle, stainless steel Battery Battery Discharge Indicator, BDI Battery Pack Battery pack charger assembly BDI / Hourmeter Bearing Bearing Bearing Bearing, ball Bearing, ball Bearing, ball Bearing, ball Bearing, ball Bearing, roller Bearing, roller Bearing, roller Bleeder Bleeder Bleeder Bolt Bolt, chain Bolt, chain Bolt, outlet Bracket Bracket Bracket Bracket Bracket Bracket Bracket Bracket Bracket Bracket Bracket Bracket Bracket Bracket, back hold down Bracket, complete Bracket, hold down Bracket, light Bridge, brush Brush Bulb, flashing Bushing Bushing Bushing Bushing Bushing Bushing, isolation Button, push Button, push Button, push Cable Cable Cable Cable Cable

January 23, 2002

Return

Part# 202154 144713 144713 137191 141950 164598 126998 134494 138727 138727 142362 162883 162883 144876-001 144876-001 156971-001 156971-001 305069-000 305282-001 302970-001 304505-000 301445-001 26102 27207 28560 20023 20643 20643 20643 110290 27206 27206 27208 25299 25299 25299 305077-000 105381 105381 135919 134065 134065 135422 146206 146207 146218 146793 147048 150455 150456 151226 164463 164601 305080-000 164462 305078-000 305029-000 135853 135858 300792-000 140176 140177 164090 164091 164092 27551 55964 109624 140856 27899 136746 136749 136765 146033

FIG.# Item#

Description

10020-000 7120-014 7120-016 3160-010 4110-030 4110-030 2550-008 4110-030 7120-014 7120-016 0640-100 0450-021 0450-021 0350-007 3550-016 0350-007 3550-016 5110-005 5230-009 5110-005 8340-001 5230-009 1700-017 2550-008 1700-017 3550-016 7120-014 7120-016 7130-006 4180-000 2550-008 2550-008 2550-008 7310-017 7310-019 7310-020 5110-005 7120-014 7120-016 1710-001 5330-100 5390-102 5390-102 7120-014 7120-016 7120-016 0400-007 0640-200 6100-015 6100-015 7120-016 0450-021 4110-030 5110-005 0450-021 5110-005 9370-002 1700-017 1700-017 9370-002 0640-100 4110-030 0450-021 0450-021 0450-021 1700-017 0640-100 0840-100 5160-100 1700-017 5430-012 5430-012 5430-012 5430-012

Cable Cable Cable Cable Cable Cable Cable Cable Cable (4) Cable (5) Cable (A1) Cable (A2) Cable, NEGATIVE Cable, Operator’s manual Cable, POSITIVE Cable, SB-175 plug Cap Cap Cap Cap Cap Cap Capacitor, horn Chain Chain Chain Chain Chain Chain assembly Chain assembly Chain assembly Clamp Clamp Clamp Clamp Clamp Coil Conduit entry (Grommet) Connection, adapter straight Connection, tee Connector, 90° Connector, 90° Connector, BLUE Connector, butt Connector, GRAY Connector, RED Connector, YELLOW Console Console Contactor Assembly Contactor assembly Contactor assembly Control Control, 24 Volt circuit Controller, transistor Cord, A.C. Cover Cover Cover Cover Cover, finger Cover, finger Cover, finger Cover, finger Cover, finger Cover, finger Cover, finger Decal Decal, DANGER Decal, Horn Decal, lift Decal, lifting hooks Decal, lower Decal, LOWER

1 18 43 11 14 37 31 26 13 12 14 18 24 19 14 19 14 3 1 * * 2 24 45 15 11 26 26 14 1 20 28 16 11 11 11 11 22 36 11 14 14 16 35 19 31 18 22 24 25 21 25 21 15 11 12 5 3 2 14 13 29 21 22 28 28 19 11 14 18 23 17 19 18

BT Prime-Mover, Inc.

Part# 146037 146038 147215 148194 148195 305071-000 305072-000 52-07907-00 139216 139217 139173 139174 148194 23296-00 148195 305070-000 127280 135342 142250 143380 151432 167516 307349-000 27295 27295 144716-004 144716-005 144716-006 144716-001 144716-002 144716-003 20942 24647 28192 138966 143381 143372 134334 28064 28266 28800 29838 49854-08 11823-06 49854-01 49854-04 49854-03 147047 162877 135653 135654 137198 109850 305098-000 172624-001 305099-000 144887 164594 134512-030 134513-030 144854-001 144854-002 144854-003 150582-001 150582-002 150582-003 150582-004 305074-000 305075-000 148227 148224 136246 148225 148226

FIG.# Item# 5430-012 5430-012 5430-012 5430-012 5430-012 5110-005 5110-005 9370-002 5430-012 5430-012 5430-012 5430-012 5190-008 0850-009 5190-008 5110-005 2550-008 2550-008 4110-030 6100-015 4110-030 4110-030 5160-100 7120-014 7120-016 7120-014 7120-014 7120-014 7120-016 7120-016 7120-016 5310-101 6120-034 0400-007 0400-007 6100-015 6100-015 0400-007 6120-034 6120-034 6120-034 6120-034 5190-008 9370-002 5190-008 5190-008 5190-008 0640-200 0450-021 5440-005 5610-001 5400-003 0840-100 8340-001 5460-013 8340-001 0340-023 4110-030 0340-023 0340-023 0820-011 0820-011 0820-011 0820-011 0820-011 0820-011 0820-011 5110-005 5110-005 0850-009 0850-009 0850-009 0850-009 0850-009

22 21 20 12 11 5 6 10 13 14 16 15 2 * 3 4 25 35 17 13 11 25 * 39 44 17 17 17 35 35 35 16 14 13 14 23 20 15 13 12 19 20 1 4 1 1 1 17 15 1 1 1 13 7 1 1 17 44 16 15 11 11 11 11 11 11 11 8 9 15 13 2 16 8

129

WSX20/25 ELECTRIC TRUCK Alphabetical Index Description Decal, NO RIDING Decal, Right BT LOGO Decal, travel Decal, WARNING Decal, WARNING Decal, WARNING Dip stick Disc Disc, brake Drive wheel (Vulkollan) Driver Driving Gear Assembly Ferrule Filter Filter Filter Fitting, 90° Fork Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fuse, 100 AMP Fuse, 15 AMP 24 Volt Fuse, 160 AMP Fuse, 7.5 Amp Gear wheel Gear wheel Grommet Guard Guard Guard Guard, dust Guard, light Guard, load Guide Guide Guide Handle Harness, BDI/Hourmeter Harness, head Harness, Main truck Harness, stem Harness, wiring Harness, wiring Holder, fuse Horn Hose Hose Hose Hose assembly Hourmeter Housing, gear Insulator Key Kit, Bevel gear Kit, insulator Kit, isolator Kit, knob Lens, AMBER Lens, RED Lever Lever Lever Lever Assembly Lift cylinder assembly Lift cylinder assembly Lift cylinder assembly Lift cylinder assembly Lift cylinder assembly Lift cylinder assembly Lift cylinder assembly Lift cylinder assembly Lifter, battery pack Light, AMBER flashing Light, RED flashing

130

Return

Part# 304597-000 151847 148223 305955-000 307500-000 309733-000 135915 138729 28044 129920 28049 170539 23248 143382 143382 152716 29812 29818 21372-00 21372-01 21372-02 21372-03 305150-000 305151-000 305152-000 305153-000 29228 305100-000 29223 122308-075 137958 137959 305073-000 22420 137712 167175 169285 302822-000 304889-000 133266 133266 133266 141846 305829-000 147820 148192 167852 134889 146323 302320-000 144942 151606-001 151606-003 154606-002 138075 302201-000 135340 65183 27900 101092 135627 135623 311115-000 302294-000 304164-000 29078 29386 150958 146802 144690-005 144690-006 144690-007 149792-002 149792-002 149792-003 149792-003 149792-004 300128-000 29030-04 29030-01

FIG.# Item#

Description

0850-009 0850-009 0850-009 0850-009 0850-009 0850-009 2550-008 3160-010 3160-010 3530-006 3160-010 2550-008 6120-034 6100-015 6100-015 6100-015 6120-005 0640-200 7410-006 7410-006 7410-006 7410-006 7410-006 7410-006 7410-006 7410-006 5430-012 8340-001 5430-012 5390-102 2550-008 2550-008 5110-005 0400-007 0820-011 0820-011 0400-007 9370-002 9500-008 7120-014 7120-016 7130-006 4110-030 5230-009 5390-102 5390-102 5390-102 5790-005 5790-005 8340-001 5160-100 6120-034 6120-034 6120-034 6120-005 5290-001 2550-008 5430-012 1700-017 2550-008 5610-001 5440-005 7410-006 9370-002 9370-002 5510-014 5750-034 0640-200 0640-200 7310-020 7310-020 7310-020 7310-017 7310-019 7310-017 7310-019 7310-019 10020-000 9370-002 9370-002

Link Lock Assembly Lockwasher Loctite spray can, N primer Loctite tube Loctite, gasket eliminator Logic box Lubricant, 2 oz. Molykote Lubricant, lift truck Manual, Master parts Manual, service Motor Assembly Motor assembly, pump Nameplate Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut, clip O Ring Packing Packing Paint, BT BLACK Paint, BT RED Paint, SAFETY ORANGE Paint, SAFETY YELLOW Panel, electrical Pin Pin Pin Pin, cotter Pin, cotter Pin, cotter Pin, cotter Pin, cotter Pin, cotter Pin, cotter Pin, locking Pin, retainer Pin, retainer Pin, roll

6 9 14 10 1 3 11 25 21 2 24 1 17 14 29 28 2 26 * * * * * * * * 1 * 5 1 44 39 7 12 18 15 11 1 11 28 28 17 15 3 11 13 12 11 12 4 1 11 11 11 1 1 27 24 19 17 11 11 K 12 12 14 13 16 11 1 1 1 1 1 1 1 1 2 11 11

BT Prime-Mover, Inc.

Part#

FIG.# Item#

162880 134518 305079-000 301583-000 301582-000 301584-000 136833-002 200025 49670-00 310566-000 304944-000 167201 162992 305076-000 20006 20006 20006 20016 20016 20016 20016 20016 20045 20081 20081 20130 20148 20235 20255 20255 20396 20433 20433 20528 20528 20528 20777 21094 21110 21110 21110 21110 21110 21123 28809 28929 28930 28930 28980 29790 46205 74400 101097 101098 134482 11170-04 301960-008 28979 27585 135345 141687 52-00221-00 52-00279-00 52-00247-00 52-00237-00 143111 23790 105814 105814 20312 20312 21441 21445 21445 28278 28278 20312 20189 20669 20524

0450-021 0340-023 5110-005 10020-000 10020-000 10020-000 5710-003 10020-000 10020-000 0850-009 0850-009 1700-017 1710-001 5110-005 7120-014 7120-016 7120-016 2550-008 2550-008 3160-010 4110-030 7120-014 5430-012 1700-017 5160-100 0400-007 7120-014 5330-100 5330-100 5750-034 3160-010 0640-200 3160-010 7120-014 7120-016 7120-016 0350-007 0340-023 0640-200 1700-017 3160-010 4110-030 7150-002 0350-007 6120-034 5400-003 0340-023 0640-200 0820-011 4110-030 5160-100 5750-034 2550-008 2550-008 3160-010 9370-002 9370-002 0340-023 1710-001 2550-008 2550-008 0850-009 0850-009 0850-009 0850-009 5710-003 0640-100 7120-014 7120-016 7120-016 7120-016 0340-023 7120-014 7120-016 7120-014 7120-016 7120-014 4110-030 4110-030 0640-100

27 11 13 * * * 1 6 5 * * 1 1 10 32 33 40 34 41 12 19 38 27 31 13 16 16 20 19 15 14 21 13 33 32 39 17 19 28 29 27 20 15 16 18 14 23 19 17 36 15 14 42 18 19 7 8 14 12 38 26 11 11 11 11 13 20 21 42 34 41 13 20 37 14 13 31 27 43 12

January 23, 2002

WSX20/25 ELECTRIC TRUCK Alphabetical Index Description

Part#

Pin, roll Pipe, U Pit, cable Plate Plate Plate Plate Plate Plate (Simplex) Plate, insulation Plate, pressure Plate, slide Plug Plug Plug Plug Plug, gauge (Cap) Plug, SB-175 Potentiometer Protection Pump Pump assembly Rectifier assembly Rectifier, SCR Returner Ring, lock Ring, lock Ring, lock Ring, lock Ring, locking Ring, locking Ring, locking Ring, locking Ring, locking Ring, locking Ring, locking Ring, locking Ring, locking Ring, retainer Ring, sealing Ring, sealing Ring, sealing Rocket Rod Roller Roller Roller Roller Roller Roller assembly Roller assembly Roller assembly Rotor Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw

20524 144862 164595 134476 148762 156704 156722 164596 148761 74615 138730 148763 22272 27211 144720 148206 14915-01 305101-000 166303 165076 129666 147673 305102-000 305103-000 101216 20004 20923 24000 29515 20008 20008 20008 20009 20009 20009 20019 22122 24000 24000 20645 20645 20645 141851 147429 21955 33399 33399 33399 109631 10604 10604 10604 139178 20021 20044 20055 20078 20120 20154 20184 20224 20276 20276 20460 20532 20601 20651 20720 20867 21134 21141 21438 21503 21820 22059 22243 22256 22634 23638 23638

January 23, 2002

Return

FIG.# Item#

Description

0640-100 6120-034 4110-030 4110-030 7150-002 0450-021 5310-101 4110-030 7150-002 5710-003 3160-010 7150-002 4110-030 2550-008 7150-002 1700-017 5230-009 8340-001 5330-100 4110-030 6100-015 6100-015 8340-001 8340-001 0640-100 3160-010 1700-017 3550-016 1700-017 7120-014 7120-016 7130-006 7120-014 7120-016 7130-006 7120-016 1700-017 0350-007 0450-021 7120-014 7120-016 7130-006 0640-100 0640-200 3160-010 7120-014 7120-016 7130-006 0640-100 7120-014 7120-016 7130-006 1700-017 0340-023 0400-007 3160-010 5160-100 5310-101 6100-015 4110-030 1700-017 2550-008 4110-030 3160-010 4180-000 7120-014 4180-000 5330-100 4110-030 5330-100 2550-008 5750-034 0640-200 0450-021 4110-030 7120-014 5750-034 4110-030 5310-101 5510-014

Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw, cap Screw, cap Screw, socket Screw, stop Seal Seal Seal Sealing Set, brush Set, contact Set, contact Set, packing Set, packing (Kit) Set, packing (Kit) Set, packing (Kit) Shield, Bearing Shield, bearing Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shunt assembly, D.C. Sign Sign Sign, oil Sleeve Sleeve, Operator’s manual Socket, Relief Valve Spacer Spray, BT BLACK

16 16 45 22 14 13 15 40 18 11 18 13 48 37 11 27 4 6 23 30 27 1 9 * 17 22 20 13 21 30 30 16 25 25 15 16 16 20 26 29 29 19 11 27 29 24 24 13 15 23 23 12 9 18 17 15 11 17 26 46 12 24 16 28 11 36 14 13 38 15 14 12 20 17 24 15 17 41 13 11

BT Prime-Mover, Inc.

Part# 23913 24354 24470 24546 25305 26611 27216 27500 27500 27711 28257 28469 28519 28543 28545 28590 28590 28590 28590 28740 28858 28936 28936 28970 28970 29544 29544 29732 110803 167514 20599 11045-02 301954-035 20829 20905 27898 28070 28490 27591 135625 135628 148312 129165 149834 149834 135852 139172 27220 27221 27222 27223 27224 27225 27226 27227 27228 27229 27230 27231 27232 27233 27234 27235 27236 27237 27238 27239 27240 27241 27242 27243 305105-000 121786-002 121787-002 72082 146372 49804-00 300161-000 147426 52-00224-00

FIG.# Item# 3160-010 5330-100 4110-030 0340-023 0640-200 5400-003 2550-008 5430-012 5710-003 0350-007 0350-007 0350-007 2550-008 4110-030 4110-030 7120-016 7120-016 7150-002 7150-002 0350-007 6120-034 0450-021 4110-030 4110-030 4110-030 0820-011 0820-011 0820-011 3530-006 3160-010 9500-008 9370-002 9370-002 7150-002 3550-016 1700-017 4180-000 2550-008 1710-001 5440-005 5610-001 6100-015 7310-020 7310-017 7310-019 1700-017 1700-017 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 8340-001 0850-009 0850-009 0850-009 0350-007 0850-009 10020-000 0340-023 0850-009

26 22 13 20 18 11 32 28 12 13 15 18 22 34 12 20 22 17 19 12 15 14 33 35 47 12 19 16 11 20 12 2 3 16 12 26 15 30 2 2 2 18 2 2 2 11 25 13 13 13 13 13 13 29 29 29 29 29 29 15 15 15 15 15 15 21 21 21 21 21 21 11 4 5 12 11 * 4 21 11

131

WSX20/25 ELECTRIC TRUCK Alphabetical Index Description Spray, BT RED Spray, SAFETY ORANGE Spray, SAFETY YELLOW Spring Spring Spring Spring Spring Spring Spring Spring, complete Stator Steering arm assembly Support Suspension Switch, key Switch, micro Switch, micro Switch, micro Switch, micro Switch, micro Switch, micro Switch, red stop Tank Tie, cable Tool, bearing installing Tray Tube, torsion Valve Valve Valve Valve Valve Valve Valve, non return Valve, restriction Veristor, 24 Volt Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer, flat Washer, rubber

132

Return

Part# 52-00257-00 52-00276-00 52-00260-00 27309 29603 29817 46490 134385 146222 149423 147035 169554 166291 141845 153960-066 26701 21945 29697 156278 156278 156279 156280 305104-000 147435 25332-01 300129-000 305068-000 162878 25150 25150 25150 143371 143373 148271 143374 148272 305678-000 20228 20236 20348 20375 20375 20404 20404 20404 20404 20404 20882 21275 21275 21307 21351 21351 21392 21392 21392 21392 21392 21392 21393 21393 22474 22707 22707 22707 23604 28998 29516 29517 42993 63081 144721 121334-003 126723-002 126723-003 126723-013 163013-001 163013-002 11016-01 144702

FIG.# Item#

Description

Part#

FIG.# Item#

0850-009 0850-009 0850-009 0840-100 3160-010 0640-200 0640-100 0340-023 0350-007 1700-017 0450-021 1700-017 4110-030 4110-030 4110-030 5310-101 5160-100 5750-034 5510-014 5750-034 5330-100 5310-101 8340-001 6100-015 9370-002 10020-000 5110-005 0450-021 7310-017 7310-019 7310-020 6100-015 6100-015 6100-015 6100-015 6100-015 8340-001 4180-000 5330-100 5430-012 3160-010 4180-000 0340-023 4110-030 7120-014 7120-014 7120-016 3160-010 1700-017 5160-100 4110-030 1700-017 5400-003 5310-101 5330-100 5330-100 5510-014 5750-034 5750-034 3530-006 5430-012 5400-003 7120-014 7120-016 7130-006 2550-008 2550-008 1700-017 1700-017 5160-100 2550-008 7150-002 7120-016 4110-030 4110-030 0450-021 0450-021 0450-021 9370-002 7120-014

Washer, wave Wheel Assembly, Vulkollan Wheel, chain Wheel, chain Wheel, hose Wire assembly Yoke Yoke, chain Yoke, chain Yoke, chain Yoke, fork Yoke, fork (Simplex)

27542 146382 144714 144714 146224 147916 164590 144709 144709 146213 144724 155083

1700-017 3550-016 7120-014 7120-016 7120-016 0640-200 4110-030 7120-014 7120-016 7120-016 7130-006 7130-006

11 11 11 12 17 25 18 12 14 17 12 10 1 49 28 1 16 2 13 4 2 11 3 12 9 3 1 23 12 12 12 19 15 17 11 16 * 13 21 25 16 12 22 18 19 37 38 23 30 12 23 13 12 14 16 18 12 11 16 12 26 13 27 27 18 19 12 22 23 17 43 12 17 39 32 16 19 20 6 34

BT Prime-Mover, Inc.

14 1 11 11 18 23 31 12 14 15 11 11

January 23, 2002

WSX20/25 Electrical Truck Numerical Index

WSX20/25 ELECTRIC TRUCK Numerical Index

This Alphabetical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers.

Part#

Description

10604 10604 10604 20004 20006 20006 20006 20008 20008 20008 20009 20009 20009 20016 20016 20016 20016 20016 20019 20021 20023 20044 20045 20055 20078 20081 20081 20120 20130 20148 20154 20184 20189 20224 20228 20235 20236 20255 20255 20276 20276 20312 20312 20312 20348 20375 20375 20396 20404 20404 20404 20404 20404 20433 20433 20460 20524 20524 20528 20528 20528 20532 20599 20601 20643 20643 20643 20645 20645 20645 20651 20669 20720 20777

Roller assembly Roller assembly Roller assembly Ring, lock Nut Nut Nut Ring, locking Ring, locking Ring, locking Ring, locking Ring, locking Ring, locking Nut Nut Nut Nut Nut Ring, locking Screw Bearing, ball Screw Nut Screw Screw Nut Nut Screw Nut Nut Screw Screw Pin, retainer Screw Washer Nut Washer Nut Nut Screw Screw Pin, cotter Pin, cotter Pin, locking Washer Washer Washer Nut Washer Washer Washer Washer Washer Nut Nut Screw Pin, roll Pin, roll Nut Nut Nut Screw Screw, cap Screw Bearing, ball Bearing, ball Bearing, ball Ring, sealing Ring, sealing Ring, sealing Screw Pin, retainer Screw Nut

January 23, 2002

Return

FIG.# Item# 7120-014 7120-016 7130-006 3160-010 7120-014 7120-016 7120-016 7120-014 7120-016 7130-006 7120-014 7120-016 7130-006 2550-008 2550-008 3160-010 4110-030 7120-014 7120-016 0340-023 3550-016 0400-007 5430-012 3160-010 5160-100 1700-017 5160-100 5310-101 0400-007 7120-014 6100-015 4110-030 4110-030 1700-017 4180-000 5330-100 5330-100 5330-100 5750-034 2550-008 4110-030 7120-016 7120-016 7120-014 5430-012 3160-010 4180-000 3160-010 0340-023 4110-030 7120-014 7120-014 7120-016 0640-200 3160-010 3160-010 0640-100 0640-100 7120-014 7120-016 7120-016 4180-000 9500-008 7120-014 7120-014 7120-016 7130-006 7120-014 7120-016 7130-006 4180-000 4110-030 5330-100 0350-007

23 23 12 22 32 33 40 30 30 16 25 25 15 34 41 12 19 38 16 18 11 17 27 15 11 31 13 17 16 16 26 46 27 12 13 20 21 19 15 24 16 34 41 31 25 16 12 14 22 18 19 37 38 21 13 28 12 16 33 32 39 11 12 36 26 26 14 29 29 19 14 43 13 17

Part#

Description

20829 20867 20882 20905 20923 20942 21094 21110 21110 21110 21110 21110 21123 21134 21141 21275 21275 21307 21351 21351 21392 21392 21392 21392 21392 21392 21393 21393 21438 21441 21445 21445 21503 21820 21945 21955 22059 22122 22243 22256 22272 22420 22474 22634 22707 22707 22707 23248 23604 23638 23638 23790 23913 24000 24000 24000 24354 24470 24546 24647 25150 25150 25150 25299 25299 25299 25305 26102 26611 26701 27206 27206 27207 27208

Screw, stop Screw Washer Seal Ring, lock Clamp Nut Nut Nut Nut Nut Nut Nut Screw Screw Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Screw Pin, cotter Pin, cotter Pin, cotter Screw Screw Switch, micro Roller Screw Ring, locking Screw Screw Plug Guard Washer Screw Washer Washer Washer Ferrule Washer Screw Screw Pin Screw Ring, lock Ring, locking Ring, retainer Screw Screw Screw Clamp Valve Valve Valve Bleeder Bleeder Bleeder Screw Bearing Screw Switch, key Bearing, roller Bearing, roller Bearing Bearing, roller

BT Prime-Mover, Inc.

FIG.# Item# 7150-002 4110-030 3160-010 3550-016 1700-017 5310-101 0340-023 0640-200 1700-017 3160-010 4110-030 7150-002 0350-007 5330-100 2550-008 1700-017 5160-100 4110-030 1700-017 5400-003 5310-101 5330-100 5330-100 5510-014 5750-034 5750-034 3530-006 5430-012 5750-034 0340-023 7120-014 7120-016 0640-200 0450-021 5160-100 3160-010 4110-030 1700-017 7120-014 5750-034 4110-030 0400-007 5400-003 4110-030 7120-014 7120-016 7130-006 6120-034 2550-008 5310-101 5510-014 0640-100 3160-010 3550-016 0350-007 0450-021 5330-100 4110-030 0340-023 6120-034 7310-017 7310-019 7310-020 7310-017 7310-019 7310-020 0640-200 1700-017 5400-003 5310-101 2550-008 2550-008 2550-008 2550-008

16 38 23 12 20 16 19 28 29 27 20 15 16 15 14 30 12 23 13 12 14 16 18 12 11 16 12 26 12 13 20 37 20 17 16 29 24 16 15 17 48 12 13 41 27 27 18 17 19 13 11 20 26 13 20 26 22 13 20 14 12 12 12 11 11 11 18 24 11 1 20 28 45 16

133

WSX20/25 ELECTRIC TRUCK Numerical Index Part#

Description

27211 27216 27220 27221 27222 27223 27224 27225 27226 27227 27228 27229 27230 27231 27232 27233 27234 27235 27236 27237 27238 27239 27240 27241 27242 27243 27295 27295 27309 27500 27500 27542 27551 27585 27591 27711 27898 27899 27900 28044 28049 28064 28070 28192 28257 28266 28278 28278 28469 28490 28519 28543 28545 28560 28590 28590 28590 28590 28740 28800 28809 28858 28929 28930 28930 28936 28936 28970 28970 28979 28980 28998 29078 29223 29228 29386 29515 29516 29517 29544

Plug Screw Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Chain Chain Spring Screw Screw Washer, wave Bushing, isolation O Ring Set, brush Screw Seal Cable Key Disc, brake Driver Connection, adapter straight Seal Clamp Screw Connection, tee Pin, cotter Pin, cotter Screw Sealing Screw Screw Screw Bearing Screw Screw Screw Screw Screw Connector, 90° Nut Screw Nut Nut Nut Screw Screw Screw Screw Nut, clip Nut Washer Lever Fuse, 160 AMP Fuse, 100 AMP Lever Ring, lock Washer Washer Screw

134

Return

FIG.# Item# 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 7120-014 7120-016 0840-100 5430-012 5710-003 1700-017 1700-017 1710-001 1710-001 0350-007 1700-017 1700-017 1700-017 3160-010 3160-010 6120-034 4180-000 0400-007 0350-007 6120-034 7120-014 7120-016 0350-007 2550-008 2550-008 4110-030 4110-030 1700-017 7120-016 7120-016 7150-002 7150-002 0350-007 6120-034 6120-034 6120-034 5400-003 0340-023 0640-200 0450-021 4110-030 4110-030 4110-030 0340-023 0820-011 2550-008 5510-014 5430-012 5430-012 5750-034 1700-017 1700-017 1700-017 0820-011

37 32 13 13 13 13 13 13 29 29 29 29 29 29 15 15 15 15 15 15 21 21 21 21 21 21 39 44 12 28 12 14 28 12 2 13 26 18 19 21 24 13 15 13 15 12 14 13 18 30 22 34 12 15 20 22 17 19 12 19 18 15 14 23 19 14 33 35 47 14 17 12 14 5 1 13 21 22 23 12

Part#

Description

29544 29603 29697 29732 29790 29812 29817 29818 29838 33399 33399 33399 42993 46205 46490 55964 63081 65183 72082 74400 74615 101092 101097 101098 101216 105381 105381 105814 105814 109624 109631 109850 110290 110803 126998 127280 129165 129666 129920 133266 133266 133266 134065 134065 134334 134385 134476 134482 134494 134518 134889 135340 135342 135345 135422 135623 135625 135627 135628 135653 135654 135852 135853 135858 135915 135919 136246 136746 136749 136765 137191 137198 137712 137958 137959 138075 138727 138727 138729 138730

Screw Spring Switch, micro Screw Nut Fitting, 90° Spring Fork Connector, 90° Roller Roller Roller Washer Nut Spring Button, push Washer Insulator Sign, oil Nut Plate, insulation Kit, Bevel gear Nut Nut Returner Bolt, chain Bolt, chain Pin Pin Button, push Roller Control Bearing, ball Screw Axle Cap Set, packing (Kit) Pump Drive wheel (Vulkollan) Guide Guide Guide Bracket Bracket Conduit entry (Grommet) Spring Plate Nut Axle Lock Assembly Harness, wiring Housing, gear Cap Packing Bracket Kit, isolator Set, contact Kit, insulator Set, contact Contactor Assembly Contactor assembly Shield, Bearing Bridge, brush Brush Dip stick Bolt, outlet Decal, lifting hooks Cable Cable Cable Arm Contactor assembly Guard Gear wheel Gear wheel Hose assembly Axle Axle Disc Plate, pressure

BT Prime-Mover, Inc.

FIG.# Item# 0820-011 3160-010 5750-034 0820-011 4110-030 6120-005 0640-200 0640-200 6120-034 7120-014 7120-016 7130-006 5160-100 5160-100 0640-100 0640-100 2550-008 5430-012 0850-009 5750-034 5710-003 2550-008 2550-008 2550-008 0640-100 7120-014 7120-016 7120-014 7120-016 0840-100 0640-100 0840-100 4180-000 3530-006 2550-008 2550-008 7310-020 6100-015 3530-006 7120-014 7120-016 7130-006 5330-100 5390-102 0400-007 0340-023 4110-030 3160-010 4110-030 0340-023 5790-005 2550-008 2550-008 2550-008 5390-102 5440-005 5440-005 5610-001 5610-001 5440-005 5610-001 1700-017 1700-017 1700-017 2550-008 1710-001 0850-009 5430-012 5430-012 5430-012 3160-010 5400-003 0820-011 2550-008 2550-008 6120-005 7120-014 7120-016 3160-010 3160-010

19 17 2 16 36 2 25 26 20 24 24 13 17 15 18 19 43 24 12 14 11 17 42 18 17 22 36 21 42 11 15 13 1 11 31 25 2 27 2 28 28 17 14 14 15 12 22 19 26 11 11 27 35 38 16 11 2 11 2 1 1 11 3 2 11 11 2 23 17 19 11 1 18 44 39 1 13 12 25 18

January 23, 2002

WSX20/25 ELECTRIC TRUCK Numerical Index Part#

Description

138966 139172 139173 139174 139178 139216 139217 140176 140177 140856 141687 141845 141846 141851 141950 142250 142362 143111 143371 143372 143373 143374 143380 143381 143382 143382 144702 144709 144709 144713 144713 144714 144714 144720 144721 144724 144862 144887 144942 146033 146037 146038 146206 146207 146213 146218 146222 146224 146323 146372 146382 146793 146802 147035 147047 147048 147215 147426 147429 147435 147673 147820 147916 148192 148194 148194 148195 148195 148206 148223 148224 148225 148226 148227 148271 148272 148312 148761 148762 148763

Clamp Shield, bearing Cable (A1) Cable (A2) Rotor Cable (4) Cable (5) Bushing Bushing Button, push Packing Support Handle Rocket Arm Cap Axle Panel, electrical Valve Coil Valve Valve, non return Cap Clamp Filter Filter Washer, rubber Yoke, chain Yoke, chain Anchor, chain Anchor, chain Wheel, chain Wheel, chain Plug Washer Yoke, fork Pipe, U Cover Horn Cable Cable Cable Bracket Bracket Yoke, chain Bracket Spring Wheel, hose Harness, wiring Sleeve Wheel Assembly, Vulkollan Bracket Lever Assembly Spring, complete Console Bracket Cable Spacer Rod Tank Pump assembly Harness, head Wire assembly Harness, Main truck Cable Cable, NEGATIVE Cable Cable, POSITIVE Plug Decal, travel Decal, lift Decal, lower Decal, LOWER Decal, Horn Valve Valve, restriction Set, packing Plate (Simplex) Plate Plate, slide

January 23, 2002

Return

FIG.# Item# 0400-007 1700-017 5430-012 5430-012 1700-017 5430-012 5430-012 0640-100 4110-030 5160-100 2550-008 4110-030 4110-030 0640-100 4110-030 4110-030 0640-100 5710-003 6100-015 6100-015 6100-015 6100-015 6100-015 6100-015 6100-015 6100-015 7120-014 7120-014 7120-016 7120-014 7120-016 7120-014 7120-016 7150-002 7150-002 7130-006 6120-034 0340-023 5160-100 5430-012 5430-012 5430-012 7120-014 7120-016 7120-016 7120-016 0350-007 7120-016 5790-005 0350-007 3550-016 0400-007 0640-200 0450-021 0640-200 0640-200 5430-012 0340-023 0640-200 6100-015 6100-015 5390-102 0640-200 5390-102 5430-012 5190-008 5430-012 5190-008 1700-017 0850-009 0850-009 0850-009 0850-009 0850-009 6100-015 6100-015 6100-015 7150-002 7150-002 7150-002

14 25 16 15 9 13 14 13 29 14 26 49 15 11 14 17 14 13 19 20 15 11 13 23 14 29 34 12 14 18 43 11 11 11 12 11 16 17 1 18 22 21 35 19 15 31 14 18 12 11 1 18 11 12 17 22 20 21 27 12 1 11 23 13 12 2 11 3 27 14 13 16 8 15 17 16 18 18 14 13

Part#

Description

149423 149834 149834 150455 150456 150958 151226 151432 151847 152716 155083 156278 156278 156279 156280 156704 156722 162877 162878 162880 162883 162883 162992 164090 164091 164092 164462 164463 164590 164594 164595 164596 164598 164601 165076 166291 166303 167175 167201 167514 167516 167852 169285 169554 170539 200025 202154 11016-01 11045-02 11170-04 11823-06 121334-003 121786-002 121787-002 122308-075 126723-002 126723-003 126723-013 134512-030 134513-030 136833-002 144690-005 144690-006 144690-007 144716-001 144716-002 144716-003 144716-004 144716-005 144716-006 144854-001 144854-002 144854-003 144876-001 144876-001 14915-01 149792-002 149792-002 149792-003 149792-003

Spring Set, packing (Kit) Set, packing (Kit) Bracket Bracket Lever Bracket Cap Decal, Right BT LOGO Filter Yoke, fork (Simplex) Switch, micro Switch, micro Switch, micro Switch, micro Plate Plate Console Tube, torsion Link Axle Axle Motor assembly, pump Bushing Bushing Bushing Bracket, complete Bracket Yoke Cover Pit, cable Plate Arm Bracket Protection Steering arm assembly Potentiometer Guard Motor Assembly Screw Cap Harness, stem Guard, dust Stator Driving Gear Assembly Lubricant, 2 oz. Molykote Adapter Washer, flat Screw, cap Nut Connector, butt Washer Sign Sign Fuse, 7.5 Amp Washer Washer Washer Cover Cover Logic box Lift cylinder assembly Lift cylinder assembly Lift cylinder assembly Chain assembly Chain assembly Chain assembly Chain Chain Chain Cover, finger Cover, finger Cover, finger Axle Axle Plug, gauge (Cap) Lift cylinder assembly Lift cylinder assembly Lift cylinder assembly Lift cylinder assembly

BT Prime-Mover, Inc.

FIG.# Item# 1700-017 7310-017 7310-019 6100-015 6100-015 0640-200 7120-016 4110-030 0850-009 6100-015 7130-006 5510-014 5750-034 5330-100 5310-101 0450-021 5310-101 0450-021 0450-021 0450-021 0450-021 0450-021 1710-001 0450-021 0450-021 0450-021 0450-021 0450-021 4110-030 4110-030 4110-030 4110-030 4110-030 4110-030 4110-030 4110-030 5330-100 0820-011 1700-017 3160-010 4110-030 5390-102 0400-007 1700-017 2550-008 10020-000 10020-000 9370-002 9370-002 9370-002 9370-002 7120-016 0850-009 0850-009 5390-102 4110-030 4110-030 0450-021 0340-023 0340-023 5710-003 7310-020 7310-020 7310-020 7120-016 7120-016 7120-016 7120-014 7120-014 7120-014 0820-011 0820-011 0820-011 0350-007 3550-016 5230-009 7310-017 7310-019 7310-017 7310-019

17 2 2 24 25 16 21 11 9 28 11 13 4 2 11 13 15 15 23 27 18 24 1 21 22 28 11 25 31 44 45 40 37 21 30 1 23 15 1 20 25 12 11 10 1 6 1 6 2 7 4 17 4 5 1 39 32 16 16 15 1 1 1 1 35 35 35 17 17 17 11 11 11 19 14 4 1 1 1 1

135

WSX20/25 ELECTRIC TRUCK Numerical Index Part#

Description

149792-004 150582-001 150582-002 150582-003 150582-004 151606-001 151606-003 153960-066 154606-002 156971-001 156971-001 163013-001 163013-002 172624-001 21372-00 21372-01 21372-02 21372-03 23296-00 25332-01 29030-01 29030-04 300128-000 300129-000 300161-000 300792-000 301445-001 301582-000 301583-000 301584-000 301954-035 301960-008 302201-000 302294-000 302320-000 302822-000 302970-001 304164-000 304505-000 304597-000 304889-000 304944-000 305029-000 305068-000 305069-000 305070-000 305071-000 305072-000 305073-000 305074-000 305075-000 305076-000 305077-000 305078-000 305079-000 305080-000 305098-000 305099-000 305100-000 305101-000 305102-000 305103-000 305104-000 305105-000 305150-000 305151-000 305152-000 305153-000 305282-001 305678-000 305829-000 305955-000 307349-000 307500-000 309733-000 310566-000 311115-000 49670-00 49804-00 49854-01

Lift cylinder assembly Cover, finger Cover, finger Cover, finger Cover, finger Hose Hose Suspension Hose Axle, stainless steel Axle, stainless steel Washer Washer Controller, transistor Fork assembly Fork assembly Fork assembly Fork assembly Cable, Operator’s manual Tie, cable Light, RED flashing Light, AMBER flashing Lifter, battery pack Tool, bearing installing Socket, Relief Valve Bulb, flashing BDI / Hourmeter Loctite tube Loctite spray can, N primer Loctite, gasket eliminator Screw, socket Nut Hourmeter Lens, AMBER Holder, fuse Guard, light Battery Pack Lens, RED Battery pack charger assembly Decal, NO RIDING Guard, load Manual, service Bracket, light Tray Battery Cable, SB-175 plug Cable Cable Grommet Decal Decal, DANGER Nameplate Bolt Bracket, hold down Lockwasher Bracket, back hold down Control, 24 Volt circuit Cord, A.C. Fuse, 15 AMP 24 Volt Plug, SB-175 Rectifier assembly Rectifier, SCR Switch, red stop Shunt assembly, D.C. Fork assembly Fork assembly Fork assembly Fork assembly Battery Discharge Indicator, BDI Veristor, 24 Volt Harness, BDI/Hourmeter Decal, WARNING Capacitor, horn Decal, WARNING Decal, WARNING Manual, Master parts Kit, knob Lubricant, lift truck Sleeve, Operator’s manual Connector, GRAY

136

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FIG.# Item# 7310-019 0820-011 0820-011 0820-011 0820-011 6120-034 6120-034 4110-030 6120-034 0350-007 3550-016 0450-021 0450-021 5460-013 7410-006 7410-006 7410-006 7410-006 0850-009 9370-002 9370-002 9370-002 10020-000 10020-000 10020-000 9370-002 5230-009 10020-000 10020-000 10020-000 9370-002 9370-002 5290-001 9370-002 8340-001 9370-002 5110-005 9370-002 8340-001 0850-009 9500-008 0850-009 9370-002 5110-005 5110-005 5110-005 5110-005 5110-005 5110-005 5110-005 5110-005 5110-005 5110-005 5110-005 5110-005 5110-005 8340-001 8340-001 8340-001 8340-001 8340-001 8340-001 8340-001 8340-001 7410-006 7410-006 7410-006 7410-006 5230-009 8340-001 5230-009 0850-009 5160-100 0850-009 0850-009 0850-009 7410-006 10020-000 0850-009 5190-008

1 11 11 11 11 11 11 28 11 19 14 19 20 1 * * * * * 9 11 11 2 3 4 14 2 * * * 3 8 1 12 4 1 * 12 * 6 11 * 5 1 3 4 5 6 7 8 9 10 11 12 13 15 7 1 * 6 9 * 3 11 * * * * 1 * 3 10 * 1 3 * K 5 * 1

Part#

Description

49854-03 49854-04 49854-08 52-00221-00 52-00224-00 52-00237-00 52-00247-00 52-00257-00 52-00260-00 52-00276-00 52-00279-00 52-07907-00

Connector, YELLOW Connector, RED Connector, BLUE Paint, BT BLACK Spray, BT BLACK Paint, SAFETY YELLOW Paint, SAFETY ORANGE Spray, BT RED Spray, SAFETY YELLOW Spray, SAFETY ORANGE Paint, BT RED Cable

BT Prime-Mover, Inc.

FIG.# Item# 5190-008 5190-008 5190-008 0850-009 0850-009 0850-009 0850-009 0850-009 0850-009 0850-009 0850-009 9370-002

1 1 1 11 11 11 11 11 11 11 11 10

January 23, 2002

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Back Cover

®

BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A. Tel (563) 262-7700 • Fax (563) 262-7600

Return

Front Cove

r

Quality Parts Manual WSX-20/25

Electric Walkie Adjustable Straddle Stacker Effective Serial Number 437050AA000 - UP

Warning Read and observe all warnings on this unit before operating it.

Warning DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.

Part no: 304943-002

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Date: September 01, 2002

Prime-Mover is a trademark of BT Prime-Mover Inc., © 2002 BT Prime-Mover Inc., Muscatine, Iowa.

All Rights Reserved.

Return

Parts Ordering Instructions

PARTS ORDERING INSTRUCTIONS FIELD MODIFICATIONS

HOW TO ORDER When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.

Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately.

If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information.

All prices are FOB factory in Muscatine, Iowa.

Shipping charges are added to the price of the part shipping from the factory.

WHERE TO ORDER Always order parts from the dealer who sold you your BT Prime-Mover®. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)).

BT Prime-Mover® will review such changes requested as we can properly evaluate and rerate as to capacity. A change will be evaluated upon receipt of a written request which includes truck and mast serial number and a description of all proposed changes.

If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

EXPLANATION OF SERIAL NUMBER

INSTRUCTIONS FOR RETURNING PARTS Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT Prime-Mover® cannot accept responsibility for parts returned without authorization.

WSX 20 3 1 265 001

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

Number of unit for that day Day of year (365) Year (2001) Decade (2000) Capacity (2000lb) Model (WSX)

February 01, 2000

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BT Prime-Mover, Inc.

1

General GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies.

ABBREVIATIONS AND TERMS NA Not Available NSS Not Sold Separately As Req'd Use as required K Parts of a kit * Not shown on drawing ------------ See elsewhere for further break down of parts.

CHANGES When changes are made to the machine, revised pages for this manual will be issued.

These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

A. Right Side B. Rear C. Left Side D. Forward

C

B

D A

PART LIST

The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K 2

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30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

# FOR ASSY.

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

89/180 95/198 108/226 111/240 119/258

February 01, 2000

Quality Parts

5590

6100

1710

5190

5113

5610

6230 5590 5160 0850

5460 7150

7120

10020

6610 0820

9500 7410

4110

7130

10010 5310 0640 0340 3550

6120 3370

0350

1760 4180 9370

0400 5190

0821 2550

3530

August 02, 2002

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BT Prime-Mover, Inc.

3

Index

Quality Parts

0000 Chassis 0340-100 Inspection covers (shields & guards) Serial Number 437050AA000 - UP....................... 9 0350-008 Support arms, stabilizers Serial Number 437050AA000 - UP ....................................... 11 0400-009 Frame / chassis components Serial Number 437050AA000 - UP................................. 13 0640-201 Driver controls (hand lower) Serial Number 412520AA000 - UP .................................. 15 0820-100 Finger / toe guards (windshield) Serial Number 437050AA000 - UP ............................ 17 0821-001 Foot guards Serial Number 437050AA000 - UP ........................................................... 19 0850-100 Decals, warnings Serial Number 437050AA000 - UP ................................................... 21

1000 Motors 1710-002 Pump motor Serial Number 412520AA000 - UP ........................................................... 25 1760-018 Drive motor Serial Number 437050AA000 - UP ............................................................ 27

2000 Transmission / Drive Gear 2550-008 Mechanical drive gear unit Serial Number 310960AA000 - UP..................................... 31

3000 Brake / Wheel System 3370-100 Electromagnetic parking brake Serial Number 437050AA000 - UP .............................. 35 3530-007 Drive wheel Serial Number 437050AA000 - UP ............................................................ 37 3550-016 Fork / support arm wheels (load wheel) Serial Number 272581AA000 - UP ................ 39

4000 Steering System 4110-031 Steering arm Serial Number 437050AA000 - UP .......................................................... 43 4180-100 Steering bearings Serial Number 437050AA000 - UP .................................................. 47

5000 Electrical System 5113-100 Battery pack (GNB Pallet Pro™ battery pack) Serial Number 3121001 - UP ............... 51 5160-200 General alarm signals Serial Number 437050AA000 - UP............................................ 53 5190-009 Battery connector Serial Number 437050AA000 - UP .................................................. 55 5190-029 Battery cut out connector / contactor Serial Number 437050AA000 - UP ..................... 57 5290-002 Hourmeter / battery indicator Display Serial Number 437050AA000 - UP .................... 59 5310-200 Start / stop switch Serial Number 437050AA000 - UP .................................................. 61 5460-100 Transistor panel Serial Number 437050AA000 - UP ..................................................... 63 5590-000 Work function harness / fuse Serial Number 437050AA000 - UP ................................. 65 5610-100 Pump contactor Serial Number 437050AA000 - UP ..................................................... 67

4

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BT Prime-Mover, Inc.

August 12, 2002

Quality Parts

6000 Hydraulic System 6100-100 Hydraulic unit Serial Number 437050AA000 - UP......................................................... 71 6120-034 Hoses & pipes, connection, fixation (Duplex HiLo) Serial Number 272518AA000 - UP 73 6230-002 Hydraulic lines chassis Serial Number 437050AA000 - UP .......................................... 75 6610-100 Lift cylinder (duplex HiLo) Serial Number 272518AA000 - UP ...................................... 77 6610-200 Lift cylinder (duplex Tele) Serial Number 272518AA000 - UP....................................... 79

7000 Operating Function - Lifting Device 7120-101 Chains / yokes / rollers (Duplex Tele) Serial Number 437050AA000 - UP.................... 83 7120-201 Chains / yokes / rollers (Duplex HiLo) Serial Number 437050AA000 - UP ................... 85 7130-007 Fork carriage Serial Number 437050AA000 - UP.......................................................... 87 7150-002 Main mast guidance / dampers Serial Number 272518AA000 - UP.............................. 89 7410-006 Fork assembly Serial Number 272518AA000 - UP ....................................................... 91

8000 Peripheral / Installation Equipment

9000 Options / Attachments 9370-004 Warning lights / alarm Serial Number 437050AA000 - UP ............................................ 97 9500-008 Extra mechanical equipment Serial Number 272518AA000 - UP ................................. 99

10000 Tools 10010-000 Electrical controllers (Handset).................................................................................. 103 10020-001 Special tools and lubrications .................................................................................... 105

11000 Alphabetical/Numerical Index WSX20/25 Electrical Truck Alphabetical Index............................................................................ 109 WSX20/25 Electrical Truck Numerical Index ............................................................................... 112

August 12, 2002

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BT Prime-Mover, Inc.

5

Quality Parts

This page intentionally left blank

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BT Prime-Mover, Inc.

Quality Parts

0000 Chassis 0000 Chassis

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BT Prime-Mover, Inc.

Quality Parts

0340-100 0340-100

Serial Number 437050AA000 - UP

1

2

3

5

4

8

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BT Prime-Mover, Inc.

April 10, 2002

Quality Parts

0340-100

0340-100 Inspection covers (shields & guards) Serial Number 437050AA000 - UP ITEM # PART # 1 2 3 4 5

174892 174893 28931 172999-030 172998-030

April 10, 2002

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NAME

# FOR ASSY.

Screw Washer Nut Cover Cover

2 2 2 1 1

BT Prime-Mover, Inc.

UNITS

9

Quality Parts

0350-008 0350-008

Serial Number 437050AA000 - UP

1 2 3 4 6 5 7 8

9

10 11

12

3550 13

10

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BT Prime-Mover, Inc.

14

15

April 22, 2002

Quality Parts

0350-008

0350-008 Support arms, stabilizers Serial Number 437050AA000 - UP ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Screw Washer Screw Washer Spring Screw Screw Bracket Screw Nut Nut Support arm Support arm Sleeve Screw

20002 20228 21820 123723-006 200840 27711 200714 200837 28469 20777 21123 200184-001 200185-001 146372 28740

April 22, 2002

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# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

2 2 4 8 2 4 8 2 2 2 8 1 1 2 2

11

Quality Parts

0400-009 0400-009

Serial Number 437050AA000 - UP 1

9

4

2

3

5

6,7

8

12

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BT Prime-Mover, Inc.

May 23, 2002

Quality Parts

0400-009

0400-009 Frame / chassis components Serial Number 437050AA000 - UP ITEM # PART # 1 2 3 4 5 6 7 8 9

147049 20184 126723-003 139240-190 181156-030 20021 20236 175699 ------------------

May 23, 2002

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# FOR ASSY.

NAME Dust guard Screw Washer Cap Cover plate Screw Washer Cable tie Key switch (See Fig.# 5310-200)

BT Prime-Mover, Inc.

UNITS

1 4 8 1 1 2 2 1 1

13

Quality Parts

0640-201 0640-201

Serial Number 412520AA000 - UP 2

4 3

6

1 5

9

7

8

10

11 12 13

14

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BT Prime-Mover, Inc.

May 21, 2002

Quality Parts

0640-201

0640-201 Driver controls (hand lower) Serial Number 412520AA000 - UP ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

Lever assembly Lever Console Screw Nut Screw Nut Bracket Wire Spring Fork Rod Nut

181172 150958 147047 25305 28930 21503 20433 181173 147916 29817 29818 147429 21110

May 21, 2002

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# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

1 1 1 2 1 1 1 1 1 1 1 1 1

15

Quality Parts

0820-100 0820-100

Serial Number 437050AA000 - UP

2

H 1

16

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BT Prime-Mover, Inc.

May 21, 2002

Quality Parts

0820-100

0820-100 Finger / toe guards (windshield) Serial Number 437050AA000 - UP ITEM # PART # 1 1 1 1 1 1 1 2

144854-001 144854-002 144854-003 150582-001 150582-002 150582-003 150582-004 29544

May 21, 2002

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# FOR ASSY.

NAME Cover, finger (H=27.3 inch [693,5 mm]) Cover, finger (H=39.3 inch [998,5 mm]) Cover, finger (H=46.8 inch [1189,5 mm]) Cover, finger (H=36.2 inch [918,5 mm]) Cover, finger (H=48.2 inch [1223,5 mm]) Cover, finger (H=56.0 inch [1423,5 mm]) Cover, finger (H=40.2 inch [1023,5 mm]) Screw

BT Prime-Mover, Inc.

1 1 1 1 1 1 1 6

UNITS Duplex Tele Duplex Tele Duplex Tele Duplex HiLo Duplex HiLo Duplex HiLo Duplex HiLo

17

Quality Parts

0821-001 0821-001

Serial Number 437050AA000 - UP

2

1

18

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BT Prime-Mover, Inc.

May 23, 2002

Quality Parts

0821-001

0821-001 Foot guards Serial Number 437050AA000 - UP ITEM # PART # 1 2

172117 29544

May 23, 2002

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# FOR ASSY.

NAME Protection Screw

UNITS

1 6

BT Prime-Mover, Inc.

19

Quality Parts

0850-100 0850-100

Serial Number 437050AA000 - UP

1

2

2

3

4

11 5

6

10 9

8

BT PRIME-MOVER, In c.

3305 North Highway 38 Muscatine, Iowa 52761 MODEL NO.

TYPE

SERIAL NO.

TRUCK WT. LESS BATT. lb (kg)

BATTERY WT., MIN., lb (kg)

MAX. AMP HR.

ATTACHMENT

inch (millimeter) A B

CAP. lb (kg)

C

BATTERY WT., MAX., lb (kg)

HR. RATE

VOLTS

BATT. TYPE

7

C B A

THIS FORKLIFT TRUCK MEETS OR EXCEEDS DESIGN SPECIFICATIONS OF ANSI/ASME B56.1 IN EFFECT ON THE DATE OF MANUFACTURE.

20

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BT Prime-Mover, Inc.

August 12, 2002

Quality Parts

0850-100

0850-100 Decals, warnings Serial Number 437050AA000 - UP ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10 10 10 10 11 * * *

Decal, Warning Decal, Lifting hooks Decal, Warning Decal, Lower Decal, No Riding Decal, Oil Plate, Data Decal, WSX Decal, Warning Paint, RED Spray, RED Paint, BLACK semi gloss Spray, BLACK semi gloss Decal, Prime Mover LOGO Manual, WSX20/25 Master service manual Manual, WSX20/25 Master parts manual Manual, WSX20/25 Operator’s Manual

2 2 2 1 1 1 1 1 1 As Req'd.

As Req'd.

As Req'd.

As Req'd.

2 1 1 1

309733-000 136246 307500-000 148226 312623-000 72082 NSS 305022-000 312821-000 52-00279-00 52-00257-00 52-00221-00 52-00224-00 310464-001 304944-000 310566-000 304942-002

August 12, 2002

Return

BT Prime-Mover, Inc.

UNITS

21

Quality Parts

This page intentionally left blank

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BT Prime-Mover, Inc.

Quality Parts

1000 Motors 1000 Motors

Return

BT Prime-Mover, Inc.

Quality Parts

1710-002 1710-002

Serial Number 412520AA000 - UP

1

2

3

24

Return

BT Prime-Mover, Inc.

April 22, 2002

Quality Parts

1710-002

1710-002 Pump motor Serial Number 412520AA000 - UP ITEM # PART # 1 1 2

164205 180316 164206

April 22, 2002

Return

# FOR ASSY.

NAME Motor Kit, bridge Kit, brush

UNITS

1 1 1

BT Prime-Mover, Inc.

25

Quality Parts

1760-018 1760-018

Serial Number 437050AA000 - UP 1

2

3

5

4 25

8

9 6

12

7

11

10

13

14 15

29

28

27 16 17 26

19 20 24

23

18

21 22

26

Return

BT Prime-Mover, Inc.

April 22, 2002

Quality Parts

1760-018

1760-018 Drive motor Serial Number 437050AA000 - UP ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

Motor assembly Brush Cable Screw Washer Cable Cable Ring, locking Ring, locking Washer Bearing Sealing Shield, end Stator Plug Rotor Key Bridge Ring, locking Bearing Ring, locking Shield, end Washer Screw Washer Screw Screw Washer Washer

173176 161611 27899 20224 21351 175313 175312 20923 29515 29516 26102 28884 139172 175306 148206 139178 27900 135853 22122 28560 27542 175309 21351 20224 29517 175320 21272 20236 21307

April 22, 2002

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

1 4 2 6 6 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 8 8 1 4 4 4 4

27

Quality Parts

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BT Prime-Mover, Inc.

Quality Parts

2000 Transmission / Drive Gear 2000 Transmission / Drive Gear

Return

BT Prime-Mover, Inc.

Quality Parts

2550-008 2550-008

Serial Number 310960AA000 - UP 32 25 24

2,3

1 26

28 29

27

30

22

29 31

28 23

4

6 7

5

19 20 18

8

21

17 12 11 9

10 16 13 14

30

Return

BT Prime-Mover, Inc.

15

April 22, 2002

Quality Parts

2550-008

2550-008 Mechanical drive gear unit Serial Number 310960AA000 - UP ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

Driving gear assembly Dip stick Washer Shim Screw Shim Bearing, roller Kit, Bevel gear Nut Washer Bearing, roller Shim Screw Screw Cap Packing Housing, gear Bearing, roller Shim Sealing Axle Screw Nut Cap Plug Packing Gear wheel Nut Washer Gear wheel Bearing Bearing steering (See Fig.# 4180-100)

1 1 1 As Req’d.

4 As Req’d.

1 1 1 1 1 As Req’d.

2 2 1 1 1 1 As Req’d.

1 1 4 8 1 1 1 1 2 2 1 1 1

170539 135915 28998 See Chart 21141 See Chart 27208 101092 101098 23604 27206 See Chart 28519 20276 127280 141687 135340 27206 See Chart 28490 126998 27216 20016 135342 27211 135345 137959 101097 63081 137958 27207 -----------------

UNITS

Shim Chart Size

Item # 4

Item # 6

Item # 12

Item # 19

Shim, 0.001 in. [0.05 mm]

27220

27232

27238

27226

Shim, 0.003 in. [0.1 mm]

27221

27233

27239

27227

Shim, 0.007 in. [0.2 mm]

27222

27234

27240

27228

Shim, 0.011 in. [0.3 mm]

27223

27235

27241

27229

Shim, 0.019 in. [0.5 mm]

27224

27236

27242

27230

Shim, 0.03 in. [1 mm]

27225

27237

27243

27231

April 22, 2002

Return

BT Prime-Mover, Inc.

31

Quality Parts

This page intentionally left blank

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BT Prime-Mover, Inc.

Quality Parts

3000 Brake / Wheel System 3000 Brake / Wheel System

Return

BT Prime-Mover, Inc.

Quality Parts

3370-100 3370-100

Serial Number 437050AA000 - UP 2

1

3 3

4

5 6 7

8

9

34

Return

BT Prime-Mover, Inc.

April 22, 2002

Quality Parts

3370-100

3370-100 Electromagnetic parking brake Serial Number 437050AA000 - UP ITEM # PART # 1 2 3 4 5 6 7 8 9

173609 23457 175049 175048 175046 175047 20743 175050 27900

April 22, 2002

Return

# FOR ASSY.

NAME Brake assembly Screw Spring Sleeve Hub Rotor Screw Lamina Key

BT Prime-Mover, Inc.

UNITS

1 3 1 3 1 1 3 1 1

35

Quality Parts

3530-007 3530-007

Serial Number 437050AA000 - UP

1 2 3

36

Return

BT Prime-Mover, Inc.

April 22, 2002

Quality Parts

3530-007

3530-007 Drive wheel Serial Number 437050AA000 - UP ITEM # PART # 1 2 3

143308 110803 21393

April 22, 2002

Return

# FOR ASSY.

NAME Drive wheel (Polyurethane) Screw Washer

BT Prime-Mover, Inc.

UNITS

1 5 5

37

Quality Parts

3550-016 3550-016

Serial Number 272581AA000 - UP

1 2 3 4

5

6

38

Return

BT Prime-Mover, Inc.

April 22, 2002

Quality Parts

3550-016

3550-016 Fork / support arm wheels (load wheel) Serial Number 272581AA000 - UP ITEM # PART # 1 2 3 4 5 6 6

146382 NSS 20023 20905 24000 144876-001 156971-001

April 22, 2002

Return

# FOR ASSY.

NAME Wheel assembly, Vulkollan load Wheel, Vulkollan Bearing, ball Seal Ring, lock Axle Axle, stainless steel

BT Prime-Mover, Inc.

UNITS

2 2 4 4 2 2 2

39

Quality Parts

This page intentionally left blank

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BT Prime-Mover, Inc.

Quality Parts

4000 Steering System 4000 Steering System

Return

BT Prime-Mover, Inc.

Quality Parts

4110-031 4110-031

Serial Number 437050AA000 - UP

1 6

4

2

60

7 8

3

57

59

5 10 13 10

14 16 15

12

9

58

25 11

7

55

21 23

8

24 17

54

30

56

35

22 20

36 33 34

19 30 31 28

32

26

18

53 50 51

27 44

61

52

29

47

43 62

46

49

41 42

65 40

46

38 63

66

37 64 42

Return

39

BT Prime-Mover, Inc.

74 48 73

45 67

72 68 70

69 71 July 05, 2002

Quality Parts

4110-031

4110-031 Steering arm Serial Number 437050AA000 - UP ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

Insert, blank Insert, raise Insert, lower Button, lift,lower Button, reverser Button, no function Screw Washer Rocker (Left) Bearing Support Spring Axle Arm Stop lug Rocker (Right) Electronic card (Including software) Spring Housing Spring Housing Button, push (Left) Cap (Transparent plastic) Sealing Button, push (Right) Gasket Cap (Including keypad) Cap Screw Screw Switch Tie, cable Screw Tie, cable Screw Display Screw Screw Spacer Switch, limit (Including arm) Cam Spacer

171583 171585-002 171585-001 171666 171664 171665 171708 171710 167841 167846 167844 167840 167843 167845 167830 167842 201402-301 167839 167835 167836 167822 167848 167823 169910 167847 167850 171660 171659 171707 171709 171655 171734 171713 171662 171712 167832-001 171711 20243 169270-001 169088 169258 169270-002

July 05, 2002

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

2 1 1 1 1 1 2 2 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 2 2 2 2 2 1 4 2 1 1 1 1

43

Quality Parts

4110-031

Serial Number 437050AA000 - UP

1 6

4

2

60

7 8

3

57

59

5 10 13 10

14 16 15

12

9

58

25 11

7

55

21 23

8

24 17

54

30

56

35

22 20

36 33 34

19 30 31 28

32

26

18

53 50 51

27 44

61

52

29

47

43 62

46

49

41 42

65 40

46

38 63

66

37 64 44

Return

39

BT Prime-Mover, Inc.

74 48 73

45 67

72 68 70

69 71 July 05, 2002

Quality Parts

4110-031

4110-031 Steering arm Serial Number 437050AA000 - UP ITEM # PART #

NAME

42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74

Axle Bushing Suspension, gas Bracket Buffer, rubber Yoke Bushing Screw Bracket Pin, locking Screw Tube Plate Screw Tube Handle Screw Plate Screw Shield Screw Shield Screw Shield Screw Screw Bracket Washer Washer Screw Bracket Washer Screw

201895 169268 153960-066 169267 178105 202101 140177 28970 200404 21091 171342 169254-002 182767 171705 171409 167821 171706 169248 171403 169271 171823 169272 28970 169284 28970 28518 181150 20404 126723-003 177637 178974 126723-006 20109

July 05, 2002

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

1 1 1 1 2 1 2 1 1 1 4 1 1 2 1 1 2 1 4 1 2 1 2 1 2 1 1 2 4 2 1 4 2

45

Quality Parts

4180-100 4180-100

Serial Number 437050AA000 - UP 5 6 7

1 2

3

4

8

9 2550 10

3530

46

Return

BT Prime-Mover, Inc.

April 22, 2002

Quality Parts

4180-100

4180-100 Steering bearings Serial Number 437050AA000 - UP ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10

Screw Washer Bracket Screw Screw Washer Sealing Bearing Screw Nut

4 4 1 2 8 8 1 1 4 4

20002 21394 17558 20651 20532 20375 28070 180189 27216 20016

April 22, 2002

Return

BT Prime-Mover, Inc.

UNITS

47

Quality Parts

This page intentionally left blank

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BT Prime-Mover, Inc.

Quality Parts

5000 Electrical System 5000 Electrical System

Return

BT Prime-Mover, Inc.

Quality Parts

5113-100 5113-100

Serial Number 30121000 - UP

15 16 17

1

7 4

14

12 5

6

3 8 11

10 9

2 13

3

50

Return

BT Prime-Mover, Inc.

July 26, 2002

Quality Parts

5113-100

5113-100 Battery pack (GNB Pallet Pro™ battery pack) Serial Number 3121001 - UP ITEM PART # #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Pallet pro battery pack, 24 Volt Charger assembly Battery, 6 volt (type GP-27) Cable, SB-175 plug Grommet Decal, Champion Decal, DANGER Pad, foam rubber Bolt, 6 X 10 Lockwasher Washer, flat Decal, serial number Bracket Tray Screw Washer, flat Bracket

309386-000 310079-000 NA 305070-000 310206-000 310207-000 310208-000 310209-000 310210-000 305079-000 310211-000 NA NA NA 301827-020 50000-13 305813-000

July 26, 2002

Return

# FOR ASSY.

BT Prime-Mover, Inc.

1 1 4 1 2 4 1 1 3 3 3 1 1 1 1 1 1

UNITS

Duplex HiLo Duplex HiLo Duplex HiLo

51

Quality Parts

5160-200 5160-200

Serial Number 437050AA000 - UP

1 3

5590 2

52

Return

BT Prime-Mover, Inc.

April 22, 2002

Quality Parts

5160-200

5160-200 General alarm signals Serial Number 437050AA000 - UP ITEM # PART # 1 2 3

20078 170729 20016

April 22, 2002

Return

NAME

# FOR ASSY.

Screw Horn Nut

1 1 1

BT Prime-Mover, Inc.

UNITS

53

Quality Parts

5190-009 5190-009

Serial Number 437050AA000 - UP

2

1

3

54

Return

BT Prime-Mover, Inc.

August 12, 2002

Quality Parts

5190-009

5190-009 Battery connector Serial Number 437050AA000 - UP ITEM # PART # 1 1 1 1 2 3

49854-01 49854-03 49854-04 49854-08 182492 182491

August 12, 2002

Return

# FOR ASSY.

NAME Connector, GRAY Connector, YELLOW Connector, RED Connector, BLUE Cable, NEGATIVE Cable, POSITIVE

BT Prime-Mover, Inc.

1 1 1 1 1 1

UNITS GRAY YELLOW RED BLUE

55

Quality Parts

5190-029 5190-029

Serial Number 437050AA000 - UP 1

56

Return

BT Prime-Mover, Inc.

April 10, 2002

Quality Parts

5190-029

5190-029 Battery cut out connector / contactor Serial Number 437050AA000 - UP ITEM # PART # 1

177911

April 10, 2002

Return

# FOR ASSY.

NAME Contactor, line

BT Prime-Mover, Inc.

UNITS

1

57

Quality Parts

5290-002 5290-002

Serial Number 437050AA000 - UP

1

58

Return

BT Prime-Mover, Inc.

August 07, 2002

Quality Parts

5290-002

5290-002 Hourmeter / battery indicator Display Serial Number 437050AA000 - UP ITEM # PART # 1

167832-001

August 07, 2002

Return

NAME

# FOR ASSY.

Display

1

BT Prime-Mover, Inc.

UNITS

59

Quality Parts

5310-200 5310-200

Serial Number 437050AA000 - UP

3

1

2 4

5

6

60

Return

BT Prime-Mover, Inc.

July 12, 2002

Quality Parts

5310-200

5310-200 Start / stop switch Serial Number 437050AA000 - UP ITEM # PART # 1 2 3 4 5 6

171660 171709 171659 171653 176834 175617-002

July 12, 2002

Return

# FOR ASSY.

NAME Cap (Including keypad) Screw Cap Switch, key Clamp, cable Key

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 1

61

Quality Parts

5460-100 5460-100

Serial Number 437050AA000 - UP

1

2

2

62

Return

BT Prime-Mover, Inc.

April 10, 2002

Quality Parts

5460-100

5460-100 Transistor panel Serial Number 437050AA000 - UP ITEM # PART # 1 2

169071-004 28858

April 10, 2002

Return

# FOR ASSY.

NAME Transistor controller Screw

BT Prime-Mover, Inc.

UNITS

1 3

63

Quality Parts

5590-000 5590-000

Serial Number 437050AA000 - UP 5

3

1

6

4

7

17

2

8

9

10

12 11

15

13

14

16

64

Return

BT Prime-Mover, Inc.

August 12, 2002

Quality Parts

5590-000

5590-000 Work function harness / fuse Serial Number 437050AA000 - UP ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Wiring harness Wiring harness, main Bracket Rivet Fuse (7.5 Amp) Fuse (7.5 Amp) Fuse holder Cable Cable Cable Wiring harness Fuse (125 Amp) Nut Fuse (125 Amp) Cable Cable Battery connector (See Fig.# 5190-009)

169083 182381 135422 28959 122308-075 122308-075 135421 172441 172424 172429 172643 173172-125 20016 173172-125 175312 175313 ------------------

August 12, 2002

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 1 1 1 1 1 1 1 5 1 1 1

65

Quality Parts

5610-100 5610-100

Serial Number 437050AA000 - UP 1

66

Return

BT Prime-Mover, Inc.

April 10, 2002

Quality Parts

5610-100

5610-100 Pump contactor Serial Number 437050AA000 - UP ITEM # PART # 1

154548

April 10, 2002

Return

# FOR ASSY.

NAME Contactor, pump

BT Prime-Mover, Inc.

UNITS

1

67

Quality Parts

This page intentionally left blank

Return

BT Prime-Mover, Inc.

Quality Parts

6000 Hydraulic System 6000 Hydraulic System

Return

BT Prime-Mover, Inc.

Quality Parts

6100-100 6100-100

Serial Number 437050AA000 - UP 1 3

4

1710 10

5

11 12 6

7

8

13

9 14

2 15 16

17 18 19

21

20

70

Return

BT Prime-Mover, Inc.

April 22, 2002

Quality Parts

6100-100

6100-100 Hydraulic unit Serial Number 437050AA000 - UP ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

Pump and motor assembly Packing set Screw Washer Nut Bracket Screw Non return valve Valve Valve Restriction valve Valve Coil Bracket Filter Coupler Pump Filter assembly Filter Tank Cap

181399 148312 22337 21393 20130 181174 20044 143374 148271 143373 148272 143371 143372 150455 152716 177643 143377 167328 143382 181171 143380

April 22, 2002

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

1 1 2 2 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1

71

Quality Parts

6120-034 6120-034

Serial Number 272518AA000 - UP

1

4,5

2 3 6,7,8,9,10 72

Return

BT Prime-Mover, Inc.

May 02, 2002

Quality Parts

6120-034

6120-034 Hoses & pipes, connection, fixation (Duplex HiLo) Serial Number 272518AA000 - UP ITEM # PART #

NAME

1 1 1 2 3 4 5 6 7 8 9 10

Hose, 71/104 inch [1803/2641 mm] Hose, 83/128 inch [2108/3251 mm] Hose, 91/144 inch [2311/3657 mm] Connection, tee Connection, adapter straight Clamp Screw Pipe, U Ferrule Nut Connector, 90° Connector, 90°

151606-001 151606-002 151606-003 28266 28064 24647 28858 144862 23248 28809 28800 29838

May 02, 2002

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

1 1 1 1 2 1 1 1 2 2 1 1

73

Quality Parts

6230-002 6230-002

Serial Number 437050AA000 - UP

1

2

74

Return

BT Prime-Mover, Inc.

April 22, 2002

Quality Parts

6230-002

6230-002 Hydraulic lines chassis Serial Number 437050AA000 - UP ITEM # PART # 1 2

29812 138075

April 22, 2002

Return

# FOR ASSY.

NAME Connection Hose

BT Prime-Mover, Inc.

UNITS

1 1

75

Quality Parts

6610-100 6610-100

Serial Number 272518AA000 - UP

3

1

2

76

Return

4

BT Prime-Mover, Inc.

May 02, 2002

Quality Parts

6610-100

6610-100 Lift cylinder (duplex HiLo) Serial Number 272518AA000 - UP ITEM # PART # 1 1 1 2 3 4

149792-002 149792-003 149792-004 149834 25299 25150

May 02, 2002

Return

# FOR ASSY.

NAME Lift cylinder assembly, 71/104 inch [1803/2641 mm] Lift cylinder assembly, 83/128 inch [2108/3251 mm] Lift cylinder assembly, 91/144 inch [2311/3657 mm] Kit, seal Bleeder Valve

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 1

77

Quality Parts

6610-200 6610-200

Serial Number 272518AA000 - UP

3

1

2

78

Return

4

BT Prime-Mover, Inc.

May 02, 2002

Quality Parts

6610-200

6610-200 Lift cylinder (duplex Tele) Serial Number 272518AA000 - UP ITEM # PART # 1 1 1 2 3 4

144690-004 144690-005 144690-006 129165 25299 25150

May 02, 2002

Return

# FOR ASSY. UNITS

NAME Lift cylinder assembly, 71/104 inch [1803/2641 mm] Lift cylinder assembly, 83/128 inch [2108/3251 mm] Lift cylinder assembly, 91/144 inch [2311/3657 mm] Kit, seal Bleeder Valve

BT Prime-Mover, Inc.

1 1 1 1 1 1

79

Quality Parts

This page intentionally left blank

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BT Prime-Mover, Inc.

Quality Parts

7000 Operating Function - Lifting Device 7000 Operating Function Lifting Device

Return

BT Prime-Mover, Inc.

Quality Parts

7120-101 7120-101

Serial Number 437050AA000 - UP

34 36

37 38

15 16

13

12

14

35

23 40 30

11

27 28 29

19 20 18

82

Return

21

39

22 17

BT Prime-Mover, Inc.

31

32 33

May 15, 2002

Quality Parts

7120-101

7120-101 Chains / yokes / rollers (Duplex Tele) Serial Number 437050AA000 - UP ITEM # PART #

NAME

# FOR ASSY.

11 12 13 14 15 16 17 17 17 18 19 20 21 22 23 27 28 29 30 31 32 33 34 35 36 37 38 39 40

Chain wheel Chain yoke Axle Cotter pin Screw Nut Chain, 71/104 inch [1803/2641 mm] Chain, 83/128 inch [2108/3251 mm] Chain, 91/144 inch [2311/3657 mm] Chain bolt Washer Cotter pin Chain bolt Chain bolt Roller Pin Washer Sealing ring Locking ring Cotter pin Nut Nut Rubber washer Bracket Screw Washer Nut Chain Bushing

1 1 1 1 2 2 1 1 1 1 4 4 2 1 4 1 1 1 1 1 1 1 1 1 2 4 2 As Req’d.

2

144714 144709 138727 28278 22243 20148 144716-004 144716-005 144716-006 144713 20404 21445 105814 105381 181907 133266 22707 20645 20008 20312 20006 20528 144702 146206 20601 20404 20016 27295 138886

May 15, 2002

Return

BT Prime-Mover, Inc.

UNITS

83

Quality Parts

7120-201 7120-201

Serial Number 437050AA000 - UP

L

36

40 39

44

37 38

35

42

41

43

40

11 12 19

16 17

14

18 31

32 33 34 35

15

13

20 21 22

45

23

30 27 28 29

84

Return

BT Prime-Mover, Inc.

May 15, 2002

Quality Parts

7120-201

7120-201 Chains / yokes / rollers (Duplex HiLo) Serial Number 437050AA000 - UP ITEM # PART #

NAME

# FOR ASSY.

11 12 13 14 15 16 17 18 19 20 21 22 23 27 28 29 30 31 32 33 34 35 35 35 36 37 38 39 40 41 42 43 44 45

Chain wheel Axle Cotter pin Chain yoke Chain yoke Locking ring Washer Chain wheel Bracket Screw Bracket Screw Roller Pin Washer Sealing ring Locking ring Bracket Nut Nut Cotter pin Chain, 71/104 inch [1803/2641 mm] Chain, 83/128 inch [2108/3251 mm] Chain, 91/144 inch [2311/3657 mm] Chain bolt Cotter pin Washer Nut Nut Cotter pin Chain bolt Chain bolt Chain Bushing

2 2 2 2 1 1 2 1 1 2 1 2 4 1 1 1 1 1 4 4 4 2 2 2 2 8 8 2 2 2 4 2 As Req’d.

4

144714 138727 28278 144709 146213 20019 121334-003 146224 146207 28590 151226 28590 181907 133266 22707 20645 20008 146218 20528 20006 20312 144716-001 144716-002 144716-003 105381 21445 20404 20528 20006 20312 105814 144713 27295 138886

May 15, 2002

Return

BT Prime-Mover, Inc.

UNITS

85

Quality Parts

7130-007 7130-007

Serial Number 437050AA000 - UP

2

1

3 4

5

86

Return

6

BT Prime-Mover, Inc.

May 15, 2002

Quality Parts

7130-007

7130-007 Fork carriage Serial Number 437050AA000 - UP ITEM # PART # 1 2 3 4 5 6

144724 181907 20008 133266 22707 20645

May 15, 2002

Return

# FOR ASSY.

NAME Fork yoke Roller Locking ring Pin Washer Sealing ring

BT Prime-Mover, Inc.

UNITS

1 4 4 4 4 4

87

Quality Parts

7150-002 7150-002

Serial Number 272518AA000 - UP

1 2 3

4

5 6

7

88

Return

BT Prime-Mover, Inc.

April 17, 2002

Quality Parts

7150-002

7150-002 Main mast guidance / dampers Serial Number 272518AA000 - UP ITEM # PART # 1 2 3 4 5 6 7

144720 144721 148763 148762 21110 26829 28590

April 17, 2002

Return

# FOR ASSY.

NAME Plug Washer Plate, slide Plate Nut Screw, stop Screw

BT Prime-Mover, Inc.

UNITS

2 2 2 2 4 4 4

89

Quality Parts

7410-006 7410-006

Serial Number 272518AA000 - UP

1 2

6

3 4

5

90

Return

BT Prime-Mover, Inc.

April 17, 2002

Quality Parts

7410-006

7410-006 Fork assembly Serial Number 272518AA000 - UP ITEM # PART #

NAME

21372-00 21372-01 21372-02 21372-03

This fork assembly is 1.50 in. [38.1 mm] thick Fork assembly, 30 inch [762 mm] Fork assembly, 36 inch [914 mm] Fork assembly, 42 inch [1066 mm] Fork assembly, 48 inch [1219 mm]

2 2 2 2

* * * *

305150-000 305151-000 305152-000 305153-000

This fork assembly is fully polished and tapered Fork assembly, 30 inch [762 mm] Fork assembly, 36 inch [914 mm] Fork assembly, 42 inch [1066 mm] Fork assembly, 48 inch [1219 mm]

2 2 2 2

1K 2K 3K 4K 5K 6 K

NSS NSS NSS NSS NSS NA 311115-000

* * * *

April 17, 2002

Return

# FOR ASSY.

Knob Wedge Washer Spring Pin Fork Kit, knob (Contains Items Marked with “K”)

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 1 1

91

Quality Parts

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Return

BT Prime-Mover, Inc.

Quality Parts

8000 Peripheral / Installation Equipment 8000 Peripheral / Installation Equipment

Return

BT Prime-Mover, Inc.

Quality Parts

This page intentionally left blank

Return

BT Prime-Mover, Inc.

Quality Parts

9000 Options / Attachments 9000 Options / Attachments

Return

BT Prime-Mover, Inc.

Quality Parts

9370-004 9370-004

Serial Number 437050AA000 - UP

1

2

4 3 5

6

10

7

8 9

96

Return

BT Prime-Mover, Inc.

August 09, 2002

Quality Parts

9370-004

9370-004 Warning lights / alarm Serial Number 437050AA000 - UP ITEM # PART #

NAME

# FOR ASSY.

1 2 * 2 * 2 * 2 * 2 * * * 3 4 5 6 7 8 9 10

Cable, (15 feet [4572 mm]) Light, Amber flashing Lens, Amber Light, Red flashing Lens, Red Light, Amber strobe Lens, Amber Light, Red strobe Lens, Red Light, Blue flashing Lens, Blue Flashing, bulb Tube, flash (strobe light) Screw Fitting, wire Fitting, wire Screw Clamp Bracket Fitting, wire Tie, cable

As Req’d.

1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 1 1 8

52-07907-00 305979-000 306366-000 305979-001 306368-000 305979-002 306366-000 305979-003 306368-000 305979-004 306367-000 306369-000 303305-000 11047-16 49771-11 49771-12 11047-14 15677-02 307757-000 11823-05 25332-01

August 09, 2002

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BT Prime-Mover, Inc.

UNITS Amber Amber Red Red Amber Amber Red Red Blue Blue Bulb Tube

97

Quality Parts

9500-008 9500-008

Serial Number 272518AA000 - UP

11

12

98

Return

BT Prime-Mover, Inc.

May 20, 2002

Quality Parts

9500-008

9500-008 Extra mechanical equipment Serial Number 272518AA000 - UP ITEM # PART #

NAME

11 12

Guard, load Screw, cap

304889-000 20599

May 20, 2002

Return

# FOR ASSY.

UNITS

1 6

BT Prime-Mover, Inc.

99

Quality Parts

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BT Prime-Mover, Inc.

Quality Parts

10000 Tools 10000 Tools

Return

BT Prime-Mover, Inc.

Quality Parts

10010-000 10010-000

1 2

102

Return

BT Prime-Mover, Inc.

August 12, 2002

Quality Parts

10010-000

10010-000 Electrical controllers (Handset) ITEM # PART # 1 2

155619-002 306416-000

August 12, 2002

Return

# FOR ASSY.

NAME Kit, handset Cable, handset

BT Prime-Mover, Inc.

UNITS

1 1

103

Quality Parts

10020-001 10020-001

1

2 3

104

Return

BT Prime-Mover, Inc.

July 23, 2002

Quality Parts

10020-001

10020-001 Special tools and lubrications ITEM # PART # 1 2 3 * * *

156263 49670-00 200025 301582-000 301583-000 301584-000

July 23, 2002

Return

# FOR ASSY.

NAME Service instrument (CAN) Lubricant, lift truck Lubricant, 2 oz. Molykote Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ML tube #515 gasket eliminator

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 1

105

Quality Parts

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BT Prime-Mover, Inc.

Quality Parts

11000 Alphabetical/Numerical Index 11000 Alphabetical/ Numerical Index

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BT Prime-Mover, Inc.

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BT Prime-Mover, Inc.

WSX20/25 Electrical Truck Alphabetical Index

WSX20/25 ELECTRIC TRUCK Alphabetical Index

This Alphabetical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers.

Description

Part#

Arm Axle Axle Axle Axle Axle Axle Axle, stainless steel Bearing Bearing Bearing Bearing Bearing Bearing, ball Bearing, roller Bearing, roller Bearing, roller Bleeder Bleeder Bolt, 6 X 10 Bracket Bracket Bracket Bracket Bracket Bracket Bracket Bracket Bracket Bracket Bracket Bracket Bracket Bracket Bracket Bracket Brake assembly Bridge Brush Buffer, rubber Bushing Bushing Bushing Bushing Button, lift / lower Button, no function Button, push (Left) Button, push (Right) Button, reverser Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable tie Cable, handset Cable, NEGATIVE Cable, POSITIVE Cable, SB-175 plug Cam Cap Cap Cap Cap Cap Cap Cap Cap Cap Chain

167845 126998 138727 138727 167843 201895 144876-001 156971-001 26102 27207 28560 167846 180189 20023 27206 27206 27208 25299 25299 310210-000 17558 135422 146206 146207 146218 150455 151226 169267 178974 181150 181173 181174 200404 200837 305813-000 307757-000 173609 135853 161611 178105 138886 138886 140177 169268 171666 171665 167848 167847 171664 27899 172424 172429 172441 175312 175312 175313 175313 52-07907-00 175699 306416-000 182492 182491 305070-000 169258 127280 135342 143380 167823 171659 171659 171660 171660 139240-190 27295

August 12, 2002

Return

FIG.# Item#

Description

4110-031 2550-008 7120-101 7120-201 4110-031 4110-031 3550-016 3550-016 1760-018 2550-008 1760-018 4110-031 4180-100 3550-016 2550-008 2550-008 2550-008 6610-100 6610-200 5113-100 4180-100 5590-000 7120-101 7120-201 7120-201 6100-100 7120-201 4110-031 4110-031 4110-031 0640-201 6100-100 4110-031 0350-008 5113-100 9370-004 3370-100 1760-018 1760-018 4110-031 7120-101 7120-201 4110-031 4110-031 4110-031 4110-031 4110-031 4110-031 4110-031 1760-018 5590-000 5590-000 5590-000 1760-018 5590-000 1760-018 5590-000 9370-004 0400-009 10010-000 5190-009 5190-009 5113-100 4110-031 2550-008 2550-008 6100-100 4110-031 4110-031 5310-200 4110-031 5310-200 0400-009 7120-101

Chain Chain Chain Chain Chain Chain Chain Chain bolt Chain bolt Chain bolt Chain bolt Chain bolt Chain bolt Chain wheel Chain wheel Chain wheel Chain yoke Chain yoke Chain yoke Charger assembly Clamp Clamp Clamp, cable Coil Connection Connection, adapter straight Connection, tee Connector, 90° Connector, 90° Connector, BLUE Connector, GRAY Connector, RED Connector, YELLOW Console Contactor, line Contactor, pump Cotter pin Cotter pin Cotter pin Cotter pin Cotter pin Cotter pin Cotter pin Coupler Cover Cover Cover plate Cover, finger Cover, finger Cover, finger Cover, finger Cover, finger Cover, finger Cover, finger Decal, Champion Decal, DANGER Decal, Lifting hooks Decal, Lower Decal, No Riding Decal, Oil Decal, Prime-Mover LOGO Decal, Warning Decal, Warning Decal, Warning Decal, WSX Dip stick Display Display Drive wheel Driving gear assembly Dust guard Electronic card Ferrule Filter

14 21 13 12 13 42 6 6 11 31 20 10 8 3 11 18 7 3 3 9 3 3 35 19 31 14 21 45 72 68 8 6 50 8 17 8 1 18 2 46 40 45 48 43 4 6 22 25 5 3 9 10 8 7 15 6 16 1 8 2 2 3 4 40 15 24 21 23 27 3 27 1 4 39

BT Prime-Mover, Inc.

Part# 27295 144716-001 144716-002 144716-003 144716-004 144716-005 144716-006 105381 105381 105814 105814 144713 144713 144714 144714 146224 144709 144709 146213 310079-000 24647 15677-02 176834 143372 29812 28064 28266 28800 29838 49854-08 49854-01 49854-04 49854-03 147047 177911 154548 20312 20312 20312 21445 21445 28278 28278 177643 172998-030 172999-030 181156-030 144854-001 144854-002 144854-003 150582-001 150582-002 150582-003 150582-004 310207-000 310208-000 136246 148226 312623-000 72082 310464-001 307500-000 309733-000 312821-000 305022-000 135915 167832-001 167832-001 143308 170539 147049 201402-301 23248 143382

FIG.# Item# 7120-201 7120-201 7120-201 7120-201 7120-101 7120-101 7120-101 7120-101 7120-201 7120-101 7120-201 7120-101 7120-201 7120-101 7120-201 7120-201 7120-101 7120-201 7120-201 5113-100 6120-034 9370-004 5310-200 6100-100 6230-002 6120-034 6120-034 6120-034 6120-034 5190-009 5190-009 5190-009 5190-009 0640-201 5190-029 5610-100 7120-101 7120-201 7120-201 7120-101 7120-201 7120-101 7120-201 6100-100 0340-100 0340-100 0400-009 0820-100 0820-100 0820-100 0820-100 0820-100 0820-100 0820-100 5113-100 5113-100 0850-100 0850-100 0850-100 0850-100 0850-100 0850-100 0850-100 0850-100 0850-100 2550-008 4110-031 5290-002 3530-007 2550-008 0400-009 4110-031 6120-034 6100-100

44 35 35 35 17 17 17 22 36 21 42 18 43 11 11 18 12 14 15 2 4 7 5 13 1 3 2 9 10 1 1 1 1 3 1 1 31 34 41 20 37 14 13 16 5 4 5 1 1 1 1 1 1 1 6 7 2 4 5 6 11 3 1 9 8 2 35 1 1 1 1 17 7 19

109

WSX20/25 ELECTRIC TRUCK Alphabetical Index Description Filter Filter assembly Fitting, wire Fitting, wire Fitting, wire Flashing, bulb Fork Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork yoke Fuse Fuse Fuse Fuse Fuse holder Gasket Gear wheel Gear wheel Grommet Guard, load Handle Horn Hose Hose Hose Hose Housing Housing Housing, gear Hub Insert, blank Insert, lower Insert, raise Key Key Key Kit, Bevel gear Kit, bridge Kit, brush Kit, handset Kit, knob Kit, seal Kit, seal Lamina Lens, Amber Lens, Amber Lens, Blue Lens, Red Lens, Red Lever Lever assembly Lift cylinder assembly Lift cylinder assembly Lift cylinder assembly Lift cylinder assembly Lift cylinder assembly Lift cylinder assembly Light, Amber flashing Light, Amber strobe Light, Blue flashing Light, Red flashing Light, Red strobe Locking ring Locking ring Locking ring Locking ring Lockwasher Loctite spray can, N primer Loctite tube Loctite, gasket eliminator Lubricant, 2 oz. Molykote Lubricant, lift truck Manual, Master parts manual Manual, Master service manual

110

Return

Part# 152716 167328 11823-05 49771-11 49771-12 306369-000 29818 21372-00 21372-01 21372-02 21372-03 305150-000 305151-000 305152-000 305153-000 144724 122308-075 122308-075 173172-125 173172-125 135421 167850 137958 137959 310206-000 304889-000 167821 170729 138075 151606-001 151606-002 151606-003 167822 167835 135340 175046 171583 171585-001 171585-002 27900 27900 175617-002 101092 180316 164206 155619-002 311115-000 129165 149834 175050 306366-000 306366-000 306367-000 306368-000 306368-000 150958 181172 144690-004 144690-005 144690-006 149792-002 149792-003 149792-004 305979-000 305979-002 305979-004 305979-001 305979-003 20008 20008 20008 20019 305079-000 301583-000 301582-000 301584-000 200025 49670-00 310566-000 304944-000

FIG.# Item#

Description

6100-100 6100-100 9370-004 9370-004 9370-004 9370-004 0640-201 7410-006 7410-006 7410-006 7410-006 7410-006 7410-006 7410-006 7410-006 7130-007 5590-000 5590-000 5590-000 5590-000 5590-000 4110-031 2550-008 2550-008 5113-100 9500-008 4110-031 5160-200 6230-002 6120-034 6120-034 6120-034 4110-031 4110-031 2550-008 3370-100 4110-031 4110-031 4110-031 1760-018 3370-100 5310-200 2550-008 1710-002 1710-002 10010-000 7410-006 6610-200 6610-100 3370-100 9370-004 9370-004 9370-004 9370-004 9370-004 0640-201 0640-201 6610-200 6610-200 6610-200 6610-100 6610-100 6610-100 9370-004 9370-004 9370-004 9370-004 9370-004 7120-101 7120-201 7130-007 7120-201 5113-100 10020-001 10020-001 10020-001 10020-001 10020-001 0850-100 0850-100

Manual, Operatorís Manual Motor Motor assembly Non return valve Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Packing Packing Packing set Pad, foam rubber Paint, BLACK semi gloss Paint, RED Pallet pro battery pack, 24 Volt Pin Pin Pin Pin, locking Pipe, U Plate Plate Plate Plate, slide Plug Plug Plug Protection Pump Pump and motor assembly Restriction valve Ring, lock Ring, locking Ring, locking Ring, locking Ring, locking Rivet Rocker (Left) Rocker (Right) Rod Roller Roller Roller Rotor Rotor Rubber washer Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw

15 18 9 4 5 * 11 * * * * * * * * 1 5 6 12 14 7 26 30 27 5 11 57 2 2 1 1 1 21 19 17 5 1 3 2 17 9 6 8 1 2 1 K 2 2 8 * * * * * 2 1 1 1 1 1 1 1 2 2 2 2 2 30 30 3 16 10 * * * 3 2 * *

BT Prime-Mover, Inc.

Part# 304942-002 164205 173176 143374 20006 20006 20006 20016 20016 20016 20016 20016 20130 20148 20433 20528 20528 20528 20777 21110 21110 21123 28809 28930 28931 101097 101098 135345 141687 148312 310209-000 52-00221-00 52-00279-00 309386-000 133266 133266 133266 21091 144862 148762 169248 182767 148763 27211 144720 148206 172117 143377 181399 148272 24000 20923 22122 27542 29515 28959 167841 167842 147429 181907 181907 181907 139178 175047 144702 20002 20002 20021 20044 20078 20109 20184 20224 20224 20243 20276 20532 20601 20651 20743

FIG.# Item# 0850-100 1710-002 1760-018 6100-100 7120-101 7120-201 7120-201 2550-008 4180-100 5160-200 5590-000 7120-101 6100-100 7120-101 0640-201 7120-101 7120-201 7120-201 0350-008 0640-201 7150-002 0350-008 6120-034 0640-201 0340-100 2550-008 2550-008 2550-008 2550-008 6100-100 5113-100 0850-100 0850-100 5113-100 7120-101 7120-201 7130-007 4110-031 6120-034 7150-002 4110-031 4110-031 7150-002 2550-008 7150-002 1760-018 0821-001 6100-100 6100-100 6100-100 3550-016 1760-018 1760-018 1760-018 1760-018 5590-000 4110-031 4110-031 0640-201 7120-101 7120-201 7130-007 1760-018 3370-100 7120-101 0350-008 4180-100 0400-009 6100-100 5160-200 4110-031 0400-009 1760-018 1760-018 4110-031 2550-008 4180-100 7120-101 4180-100 3370-100

* 1 1 8 32 33 40 23 10 3 13 38 5 16 7 33 32 39 10 13 5 11 8 5 3 28 9 26 16 2 8 10 10 1 27 27 4 51 6 4 59 54 3 25 1 15 1 17 1 11 5 8 19 21 9 4 9 16 12 23 23 2 16 6 34 1 1 6 7 1 74 2 4 24 37 14 5 36 4 7

August 12, 2002

WSX20/25 ELECTRIC TRUCK Alphabetical Index Description

Part#

Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw, cap Screw, stop Seal Sealing Sealing Sealing Sealing Sealing ring Sealing ring Sealing ring Service instrument Shield Shield Shield Shield, end Shield, end Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim

21141 21272 21503 21820 22243 22337 23457 25305 27216 27216 27711 28469 28518 28519 28590 28590 28590 28740 28858 28858 28970 28970 28970 29544 29544 110803 171342 171403 171705 171706 171707 171708 171709 171709 171711 171712 171713 171823 174892 175320 177637 200714 11047-14 11047-16 301827-020 20599 26829 20905 28070 28490 28884 169910 20645 20645 20645 156263 169271 169272 169284 139172 175309 27220 27221 27222 27223 27224 27225 27226 27227 27228 27229 27230 27231 27232 27233 27234 27235 27236 27237 27238

August 12, 2002

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FIG.# Item#

Description

2550-008 1760-018 0640-201 0350-008 7120-101 6100-100 3370-100 0640-201 2550-008 4180-100 0350-008 0350-008 4110-031 2550-008 7120-201 7120-201 7150-002 0350-008 5460-100 6120-034 4110-031 4110-031 4110-031 0820-100 0821-001 3530-007 4110-031 4110-031 4110-031 4110-031 4110-031 4110-031 4110-031 5310-200 4110-031 4110-031 4110-031 4110-031 0340-100 1760-018 4110-031 0350-008 9370-004 9370-004 5113-100 9500-008 7150-002 3550-016 4180-100 2550-008 1760-018 4110-031 7120-101 7120-201 7130-007 10020-001 4110-031 4110-031 4110-031 1760-018 1760-018 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008

Shim Shim Shim Shim Shim Sleeve Sleeve Spacer Spacer Spray, BLACK semi gloss Spray, RED Spring Spring Spring Spring Spring Spring Stator Stop lug Support Support arm Support arm Suspension, gas Switch Switch, key Switch, limit Tank Tie, cable Tie, cable Tie, cable Transistor controller Tube Tube Tube, flash (strobe light) Valve Valve Valve Valve Valve Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer, flat Washer, flat Wheel assembly, Vulkollan load Wire Wiring harness Wiring harness Wiring harness, main Yoke

5 27 6 3 15 3 2 4 22 9 6 9 67 13 20 22 7 15 2 5 49 64 66 2 2 2 52 60 55 58 28 7 29 2 36 34 32 62 1 26 71 7 6 3 15 12 6 4 7 20 12 24 29 29 6 1 61 63 65 13 22 4 4 4 4 4 4 19 19 19 19 19 19 6 6 6 6 6 6 12

BT Prime-Mover, Inc.

Part# 27239 27240 27241 27242 27243 146372 175048 169270-001 169270-002 52-00224-00 52-00257-00 29817 167836 167839 167840 175049 200840 175306 167830 167844 200184-001 200185-001 153960-066 171655 171653 169088 181171 171662 171734 25332-01 169071-004 171409 169254-002 303305-000 25150 25150 143371 143373 148271 20228 20236 20236 20375 20404 20404 20404 20404 21307 21351 21351 21393 21393 21394 22707 22707 22707 23604 28998 29516 29517 63081 144721 171710 174893 121334-003 123723-006 126723-003 126723-003 126723-006 310211-000 50000-13 146382 147916 169083 172643 182381 202101

FIG.# Item# 2550-008 2550-008 2550-008 2550-008 2550-008 0350-008 3370-100 4110-031 4110-031 0850-100 0850-100 0640-201 4110-031 4110-031 4110-031 3370-100 0350-008 1760-018 4110-031 4110-031 0350-008 0350-008 4110-031 4110-031 5310-200 4110-031 6100-100 4110-031 4110-031 9370-004 5460-100 4110-031 4110-031 9370-004 6610-100 6610-200 6100-100 6100-100 6100-100 0350-008 0400-009 1760-018 4180-100 4110-031 7120-101 7120-101 7120-201 1760-018 1760-018 1760-018 3530-007 6100-100 4180-100 7120-101 7120-201 7130-007 2550-008 2550-008 1760-018 1760-018 2550-008 7150-002 4110-031 0340-100 7120-201 0350-008 0400-009 4110-031 4110-031 5113-100 5113-100 3550-016 0640-201 5590-000 5590-000 5590-000 4110-031

12 12 12 12 12 14 4 38 41 10 10 10 20 18 12 3 5 14 15 11 12 13 44 30 4 39 20 33 31 10 1 56 53 * 4 4 12 10 9 2 7 28 6 69 19 37 38 29 5 23 3 4 2 28 28 5 10 3 10 25 29 2 8 2 17 4 3 70 73 11 16 1 9 1 11 2 47

111

WSX20/25 Electrical Truck Numerical Index

WSX20/25 ELECTRIC TRUCK Numerical Index

This Numerical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers.

Part#

Description

17558 20002 20002 20006 20006 20006 20008 20008 20008 20016 20016 20016 20016 20016 20019 20021 20023 20044 20078 20109 20130 20148 20184 20224 20224 20228 20236 20236 20243 20276 20312 20312 20312 20375 20404 20404 20404 20404 20433 20528 20528 20528 20532 20599 20601 20645 20645 20645 20651 20743 20777 20905 20923 21091 21110 21110 21123 21141 21272 21307 21351 21351 21393 21393 21394 21445 21445 21503 21820 22122 22243 22337 22707 22707

Bracket Screw Screw Nut Nut Nut Locking ring Locking ring Locking ring Nut Nut Nut Nut Nut Locking ring Screw Bearing, ball Screw Screw Screw Nut Nut Screw Screw Screw Washer Washer Washer Screw Screw Cotter pin Cotter pin Cotter pin Washer Washer Washer Washer Washer Nut Nut Nut Nut Screw Screw, cap Screw Sealing ring Sealing ring Sealing ring Screw Screw Nut Seal Ring, locking Pin, locking Nut Nut Nut Screw Screw Washer Washer Washer Washer Washer Washer Cotter pin Cotter pin Screw Screw Ring, locking Screw Screw Washer Washer

August 12, 2002

Return

FIG.# Item# 4180-100 0350-008 4180-100 7120-101 7120-201 7120-201 7120-101 7120-201 7130-007 2550-008 4180-100 5160-200 5590-000 7120-101 7120-201 0400-009 3550-016 6100-100 5160-200 4110-031 6100-100 7120-101 0400-009 1760-018 1760-018 0350-008 0400-009 1760-018 4110-031 2550-008 7120-101 7120-201 7120-201 4180-100 4110-031 7120-101 7120-101 7120-201 0640-201 7120-101 7120-201 7120-201 4180-100 9500-008 7120-101 7120-101 7120-201 7130-007 4180-100 3370-100 0350-008 3550-016 1760-018 4110-031 0640-201 7150-002 0350-008 2550-008 1760-018 1760-018 1760-018 1760-018 3530-007 6100-100 4180-100 7120-101 7120-201 0640-201 0350-008 1760-018 7120-101 6100-100 7120-101 7120-201

3 1 1 32 33 40 30 30 3 23 10 3 13 38 16 6 3 7 1 74 5 16 2 4 24 2 7 28 37 14 31 34 41 6 69 19 37 38 7 33 32 39 5 12 36 29 29 6 4 7 10 4 8 51 13 5 11 5 27 29 5 23 3 4 2 20 37 6 3 19 15 3 28 28

Part#

Description

22707 23248 23457 23604 24000 24647 25150 25150 25299 25299 25305 26102 26829 27206 27206 27207 27208 27211 27216 27216 27220 27221 27222 27223 27224 27225 27226 27227 27228 27229 27230 27231 27232 27233 27234 27235 27236 27237 27238 27239 27240 27241 27242 27243 27295 27295 27542 27711 27899 27900 27900 28064 28070 28266 28278 28278 28469 28490 28518 28519 28560 28590 28590 28590 28740 28800 28809 28858 28858 28884 28930 28931 28959 28970

Washer Ferrule Screw Washer Ring, lock Clamp Valve Valve Bleeder Bleeder Screw Bearing Screw, stop Bearing, roller Bearing, roller Bearing Bearing, roller Plug Screw Screw Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Chain Chain Ring, locking Screw Cable Key Key Connection, adapter straight Sealing Connection, tee Cotter pin Cotter pin Screw Sealing Screw Screw Bearing Screw Screw Screw Screw Connector, 90° Nut Screw Screw Sealing Nut Nut Rivet Screw

BT Prime-Mover, Inc.

FIG.# Item# 7130-007 6120-034 3370-100 2550-008 3550-016 6120-034 6610-100 6610-200 6610-100 6610-200 0640-201 1760-018 7150-002 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 4180-100 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 2550-008 7120-101 7120-201 1760-018 0350-008 1760-018 1760-018 3370-100 6120-034 4180-100 6120-034 7120-101 7120-201 0350-008 2550-008 4110-031 2550-008 1760-018 7120-201 7120-201 7150-002 0350-008 6120-034 6120-034 5460-100 6120-034 1760-018 0640-201 0340-100 5590-000 4110-031

5 7 2 10 5 4 4 4 3 3 4 11 6 11 18 31 7 25 22 9 4 4 4 4 4 4 19 19 19 19 19 19 6 6 6 6 6 6 12 12 12 12 12 12 39 44 21 6 3 17 9 3 7 2 14 13 9 20 67 13 20 20 22 7 15 9 8 2 5 12 5 3 4 49

112

WSX20/25 ELECTRIC TRUCK Numerical Index Part#

Description

28970 28970 28998 29515 29516 29517 29544 29544 29812 29817 29818 29838 63081 72082 101092 101097 101098 105381 105381 105814 105814 110803 126998 127280 129165 133266 133266 133266 135340 135342 135345 135421 135422 135853 135915 136246 137958 137959 138075 138727 138727 138886 138886 139172 139178 140177 141687 143308 143371 143372 143373 143374 143377 143380 143382 144702 144709 144709 144713 144713 144714 144714 144720 144721 144724 144862 146206 146207 146213 146218 146224 146372 146382 147047 147049 147429 147916 148206 148226 148271

Screw Screw Washer Ring, locking Washer Washer Screw Screw Connection Spring Fork Connector, 90° Washer Decal, Oil Kit, Bevel gear Nut Nut Chain bolt Chain bolt Chain bolt Chain bolt Screw Axle Cap Kit, seal Pin Pin Pin Housing, gear Cap Packing Fuse holder Bracket Bridge Dip stick Decal, Lifting hooks Gear wheel Gear wheel Hose Axle Axle Bushing Bushing Shield, end Rotor Bushing Packing Drive wheel Valve Coil Valve Non return valve Pump Cap Filter Rubber washer Chain yoke Chain yoke Chain bolt Chain bolt Chain wheel Chain wheel Plug Washer Fork yoke Pipe, U Bracket Bracket Chain yoke Bracket Chain wheel Sleeve Wheel assembly, Vulkollan load Console Dust guard Rod Wire Plug Decal, Lower Valve

August 12, 2002

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FIG.# Item# 4110-031 4110-031 2550-008 1760-018 1760-018 1760-018 0820-100 0821-001 6230-002 0640-201 0640-201 6120-034 2550-008 0850-100 2550-008 2550-008 2550-008 7120-101 7120-201 7120-101 7120-201 3530-007 2550-008 2550-008 6610-200 7120-101 7120-201 7130-007 2550-008 2550-008 2550-008 5590-000 5590-000 1760-018 2550-008 0850-100 2550-008 2550-008 6230-002 7120-101 7120-201 7120-101 7120-201 1760-018 1760-018 4110-031 2550-008 3530-007 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100 7120-101 7120-101 7120-201 7120-101 7120-201 7120-101 7120-201 7150-002 7150-002 7130-007 6120-034 7120-101 7120-201 7120-201 7120-201 7120-201 0350-008 3550-016 0640-201 0400-009 0640-201 0640-201 1760-018 0850-100 6100-100

64 66 3 9 10 25 2 2 1 10 11 10 29 6 8 28 9 22 36 21 42 2 21 15 2 27 27 4 17 24 26 7 3 18 2 2 30 27 2 13 12 40 45 13 16 48 16 1 12 13 10 8 17 21 19 34 12 14 18 43 11 11 1 2 1 6 35 19 15 31 18 14 1 3 1 12 9 15 4 9

Part#

Description

148272 148312 148762 148763 149834 150455 150958 151226 152716 154548 156263 161611 164205 164206 167328 167821 167822 167823 167830 167835 167836 167839 167840 167841 167842 167843 167844 167845 167846 167847 167848 167850 169083 169088 169248 169258 169267 169268 169271 169272 169284 169910 170539 170729 171342 171403 171409 171583 171653 171655 171659 171659 171660 171660 171662 171664 171665 171666 171705 171706 171707 171708 171709 171709 171710 171711 171712 171713 171734 171823 172117 172424 172429 172441 172643 173176 173609 174892 174893 175046

Restriction valve Packing set Plate Plate, slide Kit, seal Bracket Lever Bracket Filter Contactor, pump Service instrument Brush Motor Kit, brush Filter assembly Handle Housing Cap Stop lug Housing Spring Spring Spring Rocker (Left) Rocker (Right) Axle Support Arm Bearing Button, push (Right) Button, push (Left) Gasket Wiring harness Switch, limit Plate Cam Bracket Bushing Shield Shield Shield Sealing Driving gear assembly Horn Screw Screw Tube Insert, blank Switch, key Switch Cap Cap Cap Cap Tie, cable Button, reverser Button, no function Button, lift / lower Screw Screw Screw Screw Screw Screw Washer Screw Screw Screw Tie, cable Screw Protection Cable Cable Cable Wiring harness Motor assembly Brake assembly Screw Washer Hub

BT Prime-Mover, Inc.

FIG.# Item# 6100-100 6100-100 7150-002 7150-002 6610-100 6100-100 0640-201 7120-201 6100-100 5610-100 10020-001 1760-018 1710-002 1710-002 6100-100 4110-031 4110-031 4110-031 4110-031 4110-031 4110-031 4110-031 4110-031 4110-031 4110-031 4110-031 4110-031 4110-031 4110-031 4110-031 4110-031 4110-031 5590-000 4110-031 4110-031 4110-031 4110-031 4110-031 4110-031 4110-031 4110-031 4110-031 2550-008 5160-200 4110-031 4110-031 4110-031 4110-031 5310-200 4110-031 4110-031 5310-200 4110-031 5310-200 4110-031 4110-031 4110-031 4110-031 4110-031 4110-031 4110-031 4110-031 4110-031 5310-200 4110-031 4110-031 4110-031 4110-031 4110-031 4110-031 0821-001 5590-000 5590-000 5590-000 5590-000 1760-018 3370-100 0340-100 0340-100 3370-100

11 2 4 3 2 14 2 21 15 1 1 2 1 2 18 57 21 23 15 19 20 18 12 9 16 13 11 14 10 25 22 26 1 39 59 40 45 43 61 63 65 24 1 2 52 60 56 1 4 30 27 3 27 1 33 5 6 4 55 58 28 7 29 2 8 36 34 32 31 62 1 9 10 8 11 1 1 1 2 5

113

WSX20/25 ELECTRIC TRUCK Numerical Index Part#

Description

175047 175048 175049 175050 175306 175309 175312 175312 175313 175313 175320 175699 176834 177637 177643 177911 178105 178974 180189 180316 181150 181171 181172 181173 181174 181399 181907 181907 181907 182381 182491 182492 182767 200025 200404 200714 200837 200840 201895 202101 11047-14 11047-16 11823-05 121334-003 122308-075 122308-075 123723-006 126723-003 126723-003 126723-006 139240-190 144690-004 144690-005 144690-006 144716-001 144716-002 144716-003 144716-004 144716-005 144716-006 144854-001 144854-002 144854-003 144876-001 149792-002 149792-003 149792-004 150582-001 150582-002 150582-003 150582-004 151606-001 151606-002 151606-003 153960-066 155619-002 15677-02 156971-001 167832-001 167832-001

Rotor Sleeve Spring Lamina Stator Shield, end Cable Cable Cable Cable Screw Cable tie Clamp, cable Screw Coupler Contactor, line Buffer, rubber Bracket Bearing Kit, bridge Bracket Tank Lever assembly Bracket Bracket Pump and motor assembly Roller Roller Roller Wiring harness, main Cable, POSITIVE Cable, NEGATIVE Plate Lubricant, 2 oz. Molykote Bracket Screw Bracket Spring Axle Yoke Screw Screw Fitting, wire Washer Fuse Fuse Washer Washer Washer Washer Cap Lift cylinder assembly Lift cylinder assembly Lift cylinder assembly Chain Chain Chain Chain Chain Chain Cover, finger Cover, finger Cover, finger Axle Lift cylinder assembly Lift cylinder assembly Lift cylinder assembly Cover, finger Cover, finger Cover, finger Cover, finger Hose Hose Hose Suspension, gas Kit, handset Clamp Axle, stainless steel Display Display

114

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FIG.# Item# 3370-100 3370-100 3370-100 3370-100 1760-018 1760-018 1760-018 5590-000 1760-018 5590-000 1760-018 0400-009 5310-200 4110-031 6100-100 5190-029 4110-031 4110-031 4180-100 1710-002 4110-031 6100-100 0640-201 0640-201 6100-100 6100-100 7120-101 7120-201 7130-007 5590-000 5190-009 5190-009 4110-031 10020-001 4110-031 0350-008 0350-008 0350-008 4110-031 4110-031 9370-004 9370-004 9370-004 7120-201 5590-000 5590-000 0350-008 0400-009 4110-031 4110-031 0400-009 6610-200 6610-200 6610-200 7120-201 7120-201 7120-201 7120-101 7120-101 7120-101 0820-100 0820-100 0820-100 3550-016 6610-100 6610-100 6610-100 0820-100 0820-100 0820-100 0820-100 6120-034 6120-034 6120-034 4110-031 10010-000 9370-004 3550-016 4110-031 5290-002

6 4 3 8 14 22 7 15 6 16 26 8 5 71 16 1 46 72 8 1 68 20 1 8 6 1 23 23 2 2 3 2 54 3 50 7 8 5 42 47 6 3 9 17 5 6 4 3 70 73 4 1 1 1 35 35 35 17 17 17 1 1 1 6 1 1 1 1 1 1 1 1 1 1 44 1 7 6 35 1

Part#

Description

169071-004 169254-002 169270-001 169270-002 171585-001 171585-002 172998-030 172999-030 173172-125 173172-125 175617-002 181156-030 200184-001 200185-001 201402-301 21372-00 21372-01 21372-02 21372-03 25332-01 301582-000 301583-000 301584-000 301827-020 303305-000 304889-000 304942-002 304944-000 305022-000 305070-000 305079-000 305150-000 305151-000 305152-000 305153-000 305813-000 305979-000 305979-001 305979-002 305979-003 305979-004 306366-000 306366-000 306367-000 306368-000 306368-000 306369-000 306416-000 307500-000 307757-000 309386-000 309733-000 310079-000 310206-000 310207-000 310208-000 310209-000 310210-000 310211-000 310464-001 310566-000 311115-000 312623-000 312821-000 49670-00 49771-11 49771-12 49854-01 49854-03 49854-04 49854-08 50000-13 52-00221-00 52-00224-00 52-00257-00 52-00279-00 52-07907-00

Transistor controller Tube Spacer Spacer Insert, lower Insert, raise Cover Cover Fuse Fuse Key Cover plate Support arm Support arm Electronic card Fork assembly Fork assembly Fork assembly Fork assembly Tie, cable Loctite tube Loctite spray can, N primer Loctite, gasket eliminator Screw Tube, flash (strobe light) Guard, load Manual, Operatorís Manual Manual, Master service manual Decal, WSX Cable, SB-175 plug Lockwasher Fork assembly Fork assembly Fork assembly Fork assembly Bracket Light, Amber flashing Light, Red flashing Light, Amber strobe Light, Red strobe Light, Blue flashing Lens, Amber Lens, Amber Lens, Blue Lens, Red Lens, Red Flashing, bulb Cable, handset Decal, Warning Bracket Pallet pro battery pack, 24 Volt Decal, Warning Charger assembly Grommet Decal, Champion Decal, DANGER Pad, foam rubber Bolt, 6 X 10 Washer, flat Decal, Prime-Mover LOGO Manual, Master parts manual Kit, knob Decal, No Riding Decal, Warning Lubricant, lift truck Fitting, wire Fitting, wire Connector, GRAY Connector, YELLOW Connector, RED Connector, BLUE Washer, flat Paint, BLACK semi gloss Spray, BLACK semi gloss Spray, RED Paint, RED Cable

BT Prime-Mover, Inc.

FIG.# Item# 5460-100 4110-031 4110-031 4110-031 4110-031 4110-031 0340-100 0340-100 5590-000 5590-000 5310-200 0400-009 0350-008 0350-008 4110-031 7410-006 7410-006 7410-006 7410-006 9370-004 10020-001 10020-001 10020-001 5113-100 9370-004 9500-008 0850-100 0850-100 0850-100 5113-100 5113-100 7410-006 7410-006 7410-006 7410-006 5113-100 9370-004 9370-004 9370-004 9370-004 9370-004 9370-004 9370-004 9370-004 9370-004 9370-004 9370-004 10010-000 0850-100 9370-004 5113-100 0850-100 5113-100 5113-100 5113-100 5113-100 5113-100 5113-100 5113-100 0850-100 0850-100 7410-006 0850-100 0850-100 10020-001 9370-004 9370-004 5190-009 5190-009 5190-009 5190-009 5113-100 0850-100 0850-100 0850-100 0850-100 9370-004

1 53 38 41 3 2 5 4 12 14 6 5 12 13 17 * * * * 10 * * * 15 * 11 * * 8 4 10 * * * * 17 2 2 2 2 2 * * * * * * 2 3 8 1 1 2 5 6 7 8 9 11 11 * K 5 9 2 4 5 1 1 1 1 16 10 10 10 10 1

August 12, 2002

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Back Cover

BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A. Tel (563) 262-7700 • Fax (563) 262-7600 • www.primemover1.com

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