DOWNLOAD PDF BT Prime-Mover TMX Electric Tow Tractor Master Parts Manual

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TMX BT Prime-Mover

Master Parts Manuals 308562-000 1998_August 308562-000 1998_November 308562-000 1999_October 308562-000 2002_March

Return BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A. Tel (563) 262-7700 • Fax (563) 262-7600

022802

Master Quality Parts Book TMX Electric Tow Tractor Effective Serial Number TMX0027179001 - UP

Superseded

Warning Read and observe all warnings on this unit before operating it.

NOT operate this equipment unless all Warning DO factory installed guards and shields are properly secured in place.

Part no: 308562-000

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Date: August 15, 1998

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.

The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)).

Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately.

If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information.

All prices are FOB factory in Muscatine, Iowa.

Shipping charges are added to the price of the part shipping from the factory.

WHERE TO ORDER

BT will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc.

If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.

Always order parts from the dealer who sold you your BT. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS

EXPLANATION OF SERIAL NUMBER

Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT cannot accept responsibility for parts returned without authorization.

TSX 00 2 7 265 001

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

Number of unit for that day Day of year Year Decade Capacity Model

1

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© BT Products

July 30, 1998

GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies.

ABBREVIATIONS AND TERMS NA Not Available NSS Not Sold Separately As Req'd Use as required K Parts of a kit * Not shown on drawing ------------ See elsewhere for further break down of parts.

CHANGES When changes are made to the machine, revised pages for this manual will be issued.

These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

A. Right Side B. Rear C. Left Side D. Forward

PART LIST The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

July 30, 1998

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30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

# FOR ASSY.

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) © BT Products

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

2

Quality Parts

5510 5160

5330 9660

5310

0

1/2

1

1 8

BT Prime-Mover Inc. 3305 North Highway 38 Muscatine, Iowa 52761-8800

I O

Breaking these rules may cause serious or fatal injury to yourself or others Read and understand all warnings and operating instructions in the operator's manual before operating this truck.

Only authorized and trained operators are to operate this machine.

Keep feet clear of drive wheel and lowering frame.

Make a safty check before operating the truck and do not operate if in need of repairs or maintenance.

Maintenance is to be performed by authorized personnel only.

This machine is designed of level floors and normal industrial operations.

Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA 52761.

305955-000

0640

0850 5190 4111

9510

5230 5290 0

1/2

1

1 8

4110 5460 4180 0341 3042 9370

5910 5911

5180

0340

5192 5390

0390

3550

0300

10010

3300 3360

1760

2550 3530 10020

3

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© BT Products

July 17, 1998

Quality Parts

0000 CHASSIS 0300-000 Frame / Chassis 0340-000 Inspection covers (Shields & guards) 0341-000 Inspection covers (“EE” electrical box 0342-000 Inspection covers (Splash guard) 0390-000 Battery compartment parts 0640-000 Drivers controls (speed & direction 0850-000 Signs, warnings

1000 MOTOR 1760-100 Drive motor 1760-101 Drive motor

2000 TRANSMISION / DRIVE GEAR 2550-000 Mechanical drive gear unit

3000 BRAKE / WHEEL SYSTEM 3300-000 Parking brake system 3360-000 Brake drum / disc assembly 3530-000 Drive wheel 3550-000 Fork / support arm / outrigger wheels

4000 STEERING SYSTEM 4110-000 Handle stem and brake levers 4111-000 Steering arm / wheel (Handle head assembly 4180-000 Steering / radial bearing

5000 ELECTRICAL SYSTEM 5160-000 General alarm signal 5180-000 Current collector, cable dru 5190-000 Battery connecto 5192-100 300 Amp system line contactor 5192-200 200/300 Amp system “EE” line contactor 5230-000 Voltage / battery indicator 5290-000 Hourmeter / speedometer 5310-000 Start / stop switch 5330-000 Speed controls 5390-000 Control cables / harness (Handle head) 5390-100 Control cables / harness (Control wire)

July 17, 1998

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© BT Products

4

Quality Parts

5430-000 Control cables / harness (Power wire) 5460-000 Transistor panel (24 Volt, 400 Amp system) Serial number 27179000 - 27300000 5460-001 Transistor panel (24 Volt, 400 Amp system) Serial number 27300001 - UP 5510-000 Micro switches 5910-000 Control circuit breaker 5911-000 Power circuit breaker

6000 HYDRAULIC SYSTEM

7000 OPERATING FUNCTION - LIFTING DEVICE

8000 PERIPHERAL / INSTALLATION EQUIPMENT

9000 OPTIONS / ATTACHMENTS 9370-000 Warning lights / alar 9510-000 Towing hook 9660-000 Electrical heater 9660-100 Electrical heater (24 Volt)

10000 TOOLS 10010-00 Electrical controllers (Handset) 10020-00 Special tools and lubrications

July 17, 1998

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© BT Products

5

Quality Parts

July 17, 1998

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© BT Products

6

Quality Parts

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© BT Products

Quality Parts

0000 CHASSIS

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© BT Products

Quality Parts

0300-000 0300-000

5 6

1

2 3

4

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© BT Products

June 19, 1997

Quality Parts

0300-000

0300-000 Frame / Chassis ITEM # PART # 1 2 3 4 5 6

302935-000 302057-000 301747-000 301955-016 301827-020 302589-000

June 19, 1997

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# FOR ASSY.

NAME Frame, TMX Isolator Isolator Screw, cap Screw, cap Bracket, limit switch

© BT Products

1 2 2 2 2 1

UNITS

Quality Parts

0340-000 0340-000

16

14 15

1

10

2

9 11

3

12 13 8

4

1

6 1

5

5

7

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© BT Products

December 1996

Quality Parts

0340-000

0340-000 Inspection covers (Shields & guards) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Screw, flat head Bracket, hitch Pad, platform Plate, platform Screw, socket head Angle, platform Cover Door Latch Plate, latch Screw, locking Cover, plate Screw, thread form Bumper, door Pad, knee Cushion, backrest

301922-020 302916-000 302597-000 305273-000 301955-016 302379-000 302961-000 306240-000 301802-000 302060-000 301652-030 302596-000 301826-016 302069-000 302398-000 302909-000

December 1996

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# FOR ASSY.

© BT Products

13 1 1 1 4 1 1 1 1 1 2 1 2 2 1 1

UNITS

Quality Parts

0341-000 0341-000

1

3

2

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© BT Products

June 18, 1997

Quality Parts

0341-000

0341-000 Inspection covers (“EE” electrical box) ITEM # PART # 1 2 3 * * *

301951-010 306791-000 11045-04 20375 307602-000 307603-000

June 18, 1997

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# FOR ASSY.

NAME Screw, cap Box, “EE” Screw, cap Washer, flat Washer, Nylon shoulder Washer, Nylon

© BT Products

2 1 2 2 2 2

UNITS “EE”

Quality Parts

0342-000 0342-000

1

3

4

2

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© BT Products

June 17, 1997

Quality Parts

0342-000

0342-000 Inspection covers (Splash guard) ITEM # PART # 1 2 3 4

306852-000 20259 50001-09 304764-000

June 17, 1997

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# FOR ASSY.

NAME Guard, splash Screw Lockwasher Standoff

1 3 3 3

© BT Products

UNITS

Quality Parts

0390-000 0390-000

1

2

4

3 5

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© BT Products

June 20, 1997

Quality Parts

0390-000

0390-000 Battery compartment parts ITEM # PART # 1 1 2 2 3 4 5

303032-000 303032-001 302931-000 302923-000 25203-09 25189-02 25204-09

June 20, 1997

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# FOR ASSY.

NAME Frame, Left battery roller Frame, Right battery roller Door (without battery rollers) Door (with battery rollers) Shaft Bearing Roller

© BT Products

1 1 2 1 4 8 4

UNITS Left Right No battery rollers Battery rollers

Quality Parts

0640-000 0640-000

1

2 3 4 5 6

7

8 9

5

10

12 11

13

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© BT Products

June 25, 1997

Quality Parts

0640-000

0640-000 Drivers controls (speed & direction) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

Cover Spring Bracket Screw, thread form Pin, roll Cam Return Spring Housing, switch Bushing Shaft, cam Control, thumb Pin, threaded

301726-001 301918-000 301727-000 301825-010 301964-032 109631 101216 46490 301717-000 307444-000 301780-000 301718-000 301779-000

June 25, 1997

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# FOR ASSY.

© BT Products

1 4 1 6 3 1 1 1 1 2 1 2 2

UNITS

Quality Parts

0850-000 0850-000

3

2 1

Breaking these rules may cause serious or fatal injury to yourself or others Read and understand all warnings and operating instructions in the operator's manual before operating this truck.

Only authorized and trained operators are to operate this machine.

Keep feet clear of drive wheel and lowering frame.

Make a safty check before operating the truck and do not operate if in need of repairs or maintenance.

Maintenance is to be performed by authorized personnel only.

This machine is designed of level floors and normal industrial operations.

BT Prime-Mover Inc. 3305 North Highway 38 Muscatine, Iowa 52761-8800

Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA 52761.

305955-000

4

11

10

5

6

8

9

7

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© BT Products

August 12, 1998

Quality Parts

0850-000

0850-000 Signs, warnings ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 * 7 7 7 7 7 7 7 7 8 9 10 11 * * * *

Decal, WARNING Decal, SET PARKING BRAKE Decal, data plate Decal, BT LOGO Rivet, 1/8” Compartment, operator’s manual Sleeve, cable Paint, BT RED Spray, BT RED Paint, BT BLACK semi gloss Spray, BT BLACK semi gloss Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Decal, Right BT LOGO Decal, Left BT LOGO Decal, NO STEP Decal, TMX Manual, TMX Operator's Manual, TMX Parts Manual, TMX Master Parts Manual, TMX Service

1 1 1 1 4 1 1 As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

1 1 2 1 1 1 1 1

305955-000 303574-000 NSS 121795-120 NSS 300771-001 49804-00 52-00279-00 52-00257-00 52-00220-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 151847 151848 305507-000 306103-000 303045-003 303046-003 308562-000 303047-000

August 12, 1998

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© BT Products

UNITS

Quality Parts

Return

© BT Products

Quality Parts

1000 MOTOR

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© BT Products

Quality Parts

1760-100 1760-100

1

11 9

3 7 5

2 4

10 8 6

11

15 9

14

7

16

6

10

8

5 19

12 18

18 19

10 7 9 11

13

10 7

9 11

21

20

20 22

17

23 24

27

25

28 26

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© BT Products

May 1995

Quality Parts

1760-100

1760-100 Drive motor ITEM # PART #

# FOR ASSY.

NAME

*

302308-000

Drive Motor Assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

301327-001 301327-002 301327-003 302515-000 300540-000 300541-000 300542-000 300543-000 300544-000 300545-000 302516-000 301327-000 301327-005 301327-006 301327-007 301327-008 302518-000 300541-000 300554-000 300562-000 300563-000 301327-010 300560-000 301327-011 300560-000 301327-012 301327-013 301327-014

Screw, CE clamp Cover, brush Shield, end Terminal, crossover and Insulator, washer Insulator, brushing Gasket Insulator, washer Washer Lockwasher Nut Holder, brush Brush Spring Terminal, screw brush Holder, screw brush Stator, complete Insulator, brushing Insulator, washer Washer, belleville Spacer, washer Shim, washer Bearing, ball Armature Bearing, ball Shield, end Screw, clamp Seal, shaft

4 1 1 2 4 2 4 2 4 4 8 1 4 4 4 4 1 2 2 2 1 1 1 1 1 1 4 1

May 1995

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© BT Products

UNITS

Quality Parts

1760-101 1760-101

1 2

3

4 5 6

7

8 9

1

14

13

12

11 10

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© BT Products

May 06, 1997

Quality Parts

1760-101

1760-101 Drive motor IITEM # PART #

# FOR ASSY.

NAME

*

305880-000

Motor assembly, drive

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14

306643-000 302363-000 306644-000 300418-000 301280-005 300420-000 300421-000 306645-000 300435-000 306642-000 300427-000 300420-000 306641-000 306640-000

Kit, field coil Kit, lead assembly Brush Spring Plate, brush Bearing Washer, wave Endhead, commutator Band, head Armature Ring, retainer Bearing Endhead, drive Seal

1 1 4 4 1 1 1 1 1 1 1 1 1 1

K

305982-000

Kit, “EE” cover band

1

May 06, 1997

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© BT Products

UNITS

“EE”

Quality Parts

Return

© BT Products

Quality Parts

2000 TRANSMISSION / DRIVE GEAR

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© BT Products

Quality Parts

2550-000 2550-000

Torque nut to 250 ft./lb while turning wheel.

1 2

15 14

3

13

6 4

5 10

7

10

12

8 11

NOTE! Replace axle nut with new nut whenever drive wheel is removed. Failure to replace with new nut could result in damage to drive wheel and/ or transmission.

Return

12

© BT Products

16

9

6

August 28, 1998

Quality Parts

2550-000

2550-000 Mechanical drive gear unit ITEM # PART #

# FOR ASSY.

NAME

*

301633-006

Transmission assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

301580-001 11890-09 11844-02 301887-000 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 301626-000 11205-27 23007-00 11039-31 164046 301627-000

Case, gear Pin, dowel Key Gear, pinion Nut, flanged (Torque 35 ft-lb) Screw, socket head (Torque 14 ft-lb) Cover, gear case Plug, drain/fill pipe Washer, sealing Bearing, ball Gear, idler Bearing Ring Seal Nut, flanged (Torque 250 ft-lb) Gear, drive

1 2 1 1 1 9 1 2 1 2 1 2 1 1 1 1

August 28, 199

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© BT Products

UNITS

Quality Parts

Return

© BT Products

Quality Parts

3000 BRAKE / WHEEL SYSTEM

Return

© BT Products

Quality Parts

3300-000 3300-000

1

3

3

2 4 5 8 7

3 6

Return

© BT Products

December 1996

Quality Parts

3300-000

3300-000 Parking brake system ITEM # PART # 1 2 3 4 5 6 7 8

11844-02 Key ------------------- Brake assembly 303009-025 Screw, socket head (Torque 14 ft./lbs.)

302558-000 Bracket, brake cable ------------------- Transmission assembly ------------------- Drive motor assembly 304435-000 Drum, brake 301654-012 Nut

December 1996

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# FOR ASSY.

NAME

© BT Products

1 1 9 1 1 1 1 1

UNITS

Quality Parts

3360-000 3360-000

1

3 2 4

6

Return

5

© BT Products

December 1996

Quality Parts

3360-000

3360-000 Brake drum / disc assembly ITEM # PART #

# FOR ASSY.

NAME

*

23008-00

Brake assembly

1

1 2 3 4 5 6

300199-000 300200-000 300201-000 300202-000 300204-000 300203-000

Cam Plate Lever Clip Spring Shoe

1 1 1 1 2 2

December 1996

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© BT Products

UNITS

Quality Parts

3530-000 3530-000

2 1

3

Return

© BT Products

August 12, 1998

Quality Parts

3530-000

3530-000 Drive wheel ITEM # PART # 1 1 1 1 1 2 2 2 2 2 3

302258-000 302258-002 302258-003 302258-004 302258-006 20071-01 20071-03 20071-04 20071-05 303624-000 302247-000

August 12, 1998

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# FOR ASSY.

NAME Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip Rubber Shell drive Wheel, Crowned Urethane Tire, Rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip Rubber Shell drive Tire, Crowned Urethane Wheel, drive

© BT Products

1 1 1 1 1 1 1 1 1 1 1

UNITS Rubber Non-marking Traction-lug Grip Rubber Crowned Poly Rubber Non-marking Traction-lug Grip Rubber Crowned Poly

Quality Parts

3550-000 3550-000

3 1

4

5

2 3

2 6 7

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© BT Products

January 1997

Quality Parts

3550-000

3550-000 Fork / support arm / outrigger wheels ITEM # 1 2 3 4 4 5 6 7

PART #

NAME

42143-01 302928-000 49910-03 302922-000 302922-001 11160-11 303898-000 302770-035

Spacer Guard, string Bearing Wheel, Urethane Wheel, Rubber Fitting, grease Washer Screw, cap

January 1997

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# FOR ASSY.

© BT Products

2 4 4 2 2 2 2 2

UNITS

Urethane Rubber

Quality Parts

Return

© BT Products

Quality Parts

4000 STEERING SYSTEM

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© BT Products

Quality Parts

4110-000 4110-000

12

1 13

10 3

42

5

6

2

9

14

7

15

8

41 2 4

39

20

19

21

16 18 17

22 23

40

24 25

7

27

26

2 15

37 36

38 35 11

31

29

30

28

34

32

43

33 CONNECT TO BRAKE

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© BT Products

July 31, 1998

Quality Parts

4110-000

4110-000 Handle stem and brake levers ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

306056-000 301952-016 11135-04 11429-04 302557-000 11695-11 14993-19 302810-000 302806-000 302550-000 301954-025 -----------------302555-000 302559-000 302559-001 303899-000 11020-45 302556-000 302811-008 302802-000 22120-00 11129-06 302544-000 304128-000 302804-000 11129-08 302546-000 14851-05 306023-001 302803-000 11129-05 302545-000 302808-000 13282-00 306079-000 305958-000 306039-000 11045-04 305928-000 11045-04 306022-000 304762-000 11873-16 307704-000

July 31, 1998

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# FOR ASSY.

NAME

UNITS

Stem, handle 1 Screw, socket flat head 8 Pin, yoke 1 Cotter, internal 1 Link, pivot 1 Bushing, flanged 2 Washer, shim 0.030 in. [0.762 mm] 4 Pin, groove 2 Pin, spring 4 Bracket, hand brake 1 Screw, socket head 6 Control head assembly (See Fig.# 4111-000) 1 Cover 1 As Shown Handle, brake (As Shown) 1 Not Shown Handle, brake (Not Shown) 1 Grip 3 Bushing, sleeve 2 Pivot 2 Screw, socket head 2 Spring 2 Clevis 1 Nut, jam 1 Bar, brake link 1 Screw, socket head 1 Joint, ball 1 Nut 1 Handle, park brake 1 Nut, clip 2 Cover, brake 1 Spring 1 Nut, jam 1 Anchor, spring 1 Cable, brake 1 Pin with cotter pin 1 Base, stem handle 1 Latch, bar 1 Spring 1 Bolt, shoulder 1 Bushing, flanged 2 Bolt, shoulder 1 Shaft, pivot 1 Handle 1 Bolt, shoulder 1 Shim, 0.005 in. [0.127 mm] As Req’d. © BT Products

Quality Parts

4111-000 4111-000

2 3 1 4 13 12

6

5

14 15

17 2

16

10 11

9 8

Return

© BT Products

7

July 31, 1998

Quality Parts

4111-000

4111-000 Steering arm / wheel (Handle head assembly) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Housing, switch Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head Knob assembly Grip, fixed Pin, roll Coupler Block Pin Screw, socket (not part of handle assy.)

301717-000 301921-012 301724-000 301960-004 302080-000 301723-001 301965-026 301961-010 302864-000 302839-030 302872-002 302862-000 301964-016 302831-000 301781-000 301778-000 301954-035

July 31, 1998

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# FOR ASSY.

© BT Products

1 9 1 1 1 1 1 1 1 8 2 2 2 2 2 2 2

UNITS

Quality Parts

4180-000 4180-000

1 2

7

6

5 3 4

Return

© BT Products

December 1996

Quality Parts

4180-000

4180-000 Steering / radial bearing ITEM # PART # 1 2 3 4 5 6 7

301946-001 ----------------11160-14 ----------------11205-26 301946-000 11205-30

December 1996

Return

# FOR ASSY.

NAME Seal, small felt Frame, carrier Fitting, 90° grease Transmission assembly Bearing Seal, large felt Bearing

© BT Products

1 1 1 1 1 1 1

UNITS

Quality Parts

Return

© BT Products

Quality Parts

5000 ELECTRICAL SYSTEM

Return

© BT Products

Quality Parts

5160-000 5160-000

1

2

4

5

3

Return

© BT Products

June 23, 1997

Quality Parts

5160-000

5160-000 General alarm signal ITEM # PART # 1 2 3 4 5

302129-000 301917-000 301954-035 23309-01 11020-46

June 23, 1997

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# FOR ASSY.

NAME Switch, horn Spring, return Screw, socket head Horn Bushing

© BT Products

1 2 1 1 1

UNITS

Quality Parts

5180-000 5180-000

3

2

4

2 1

Return

© BT Products

April 1997

Quality Parts

5180-000

5180-000 Current collector, cable drum ITEM # PART # 1 2 3 4

April 1997

Return

50004-03 20348 307567-000 301960-010

# FOR ASSY.

NAME Screw, cap Washer, flat Strap, static (cut to length) Nut

© BT Products

1 2 1 1

UNITS

Quality Parts

5190-000 5190-000

2

3

1

4

5

Return

© BT Products

July 17, 1998

Quality Parts

5190-000

5190-000 Battery connector ITEM # PART # 1 1 1 1 2 3 4 5

49854-01 49854-03 49854-04 49854-08 301952-040 ------------------------------301960-006

July 17, 1998

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# FOR ASSY.

NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Screw, cap Cable, NEGATIVE (See Fig.# 5430-000) Cable, POSITIVE (See Fig.# 5430-000) Nut

© BT Products

1 1 1 1 2 1 1 2

UNITS GRAY YELLOW RED BLUE

Quality Parts

5192-100 5192-100

1

Return

© BT Products

March 13, 1998

Quality Parts

5192-100

5192-100 300 Amp system line contactor ITEM # PART # 1 *

304297-000 301951-010

March 13, 1998

Return

# FOR ASSY.

NAME Contactor, 300 Amp line “E” Screw, cap

© BT Products

1 2

UNITS “E”

Quality Parts

5192-200 5192-200

1

Return

© BT Products

July 17, 1998

Quality Parts

5192-200

5192-200 200/300 Amp system “EE” line contactor ITEM # PART # 1 *

304297-001 301951-010

July 17, 1998

Return

# FOR ASSY.

NAME Contactor, line “EE” Screw, cap

© BT Products

2 1

UNITS “EE”

Quality Parts

5230-000 5230-000

1

3

2

4

7

5

6

Return

© BT Products

October 1996

Quality Parts

5230-000

5230-000 Voltage / battery indicator ITEM # PART # 1 2 3 4 5 6 7

306051-001 306055-000 11823-06 49350-05 305282-001 301445-001 14915-01

October 199

Return

# FOR ASSY.

NAME Display, BDI/Hourmeter (lift interrupt/speed dropout) Harness, wire Fitting, wire splice Plug, resistor 1.5K Battery discharge indicator, BDI Battery discharge indicator/hourmeter Plug, gauge (Cap)

© BT Products

1 1 2 1 1 1 1

UNITS

Quality Parts

5290-000 5290-000

1

QUARTZ

HOURS

1 10

Return

© BT Products

October 1996

Quality Parts

5290-000

5290-000 Hourmeter / speedometer ITEM # PART # 1

302201-000

October 1996

Return

# FOR ASSY.

NAME Hourmeter

1

© BT Products

UNITS

Quality Parts

5310-000 5310-000

0

1/2

1

1 8

1

2 I O

3

4

5

Return

© BT Products

June 18, 1997

Quality Parts

5310-000

5310-000 Start / stop switch ITEM # PART # 1 1 2 3 4 4 5

302016-000 307109-000 305493-000 11880-09 20208-00 20323-00 14986-03

June 18, 1997

Return

# FOR ASSY.

NAME Switch, key Switch, toggle Switch, disconnect Screw Switch, brake interlock Switch, brake interlock (Sealed) Nut, twin

© BT Products

1 1 1 2 1 1 1

UNITS

Sealed

Quality Parts

5330-000 5330-000

1 2

3

Return

© BT Products

December 03, 1997

Quality Parts

5330-000

5330-000 Speed controls ITEM # PART # 1 2 3

307644-000 119697 301825-010

December 03, 1997

Return

# FOR ASSY.

NAME Potentiometer bracket assembly Gear Screw

© BT Products

1 1 2

UNITS

Quality Parts

5390-000 5390-000

1

Return

© BT Products

June 20, 1997

Quality Parts

5390-000

5390-000 Control cables / harness (Handle head) ITEM # PART # 1

302023-000

June 20, 1997

Return

# FOR ASSY.

NAME Harness, head

© BT Products

1

UNITS

Quality Parts

5390-100 5390-100

1

4 3

2

Tab 6 Tab 2 BDI/Hourmeter Tab 3 Tab 5 5

6

Return

© BT Products

June 18, 1997

Quality Parts

5390-100

5390-100 Control cables / harness (Control wire) ITEM # PART # 1 2 3 4 5 * * 6 * * *

NAME

307344-000 Harness, main truck 20163-102 Jumper (NOT used with speed dropout) ------------------- Breaker, control circuit (See Fig.# 5910-000) 301951-010 Screw, cap 15677-10 Clamp 301652-030 Screw, cap 301960-008 Nut 302948-000 Switch, platform 11880-09 Screw, round head 14986-03 Nut, twin 49771-01 Fitting, wire

June 18, 1997

Return

# FOR ASSY.

© BT Products

1 1 1 1 2 2 2 1 2 1 2

UNITS

Quality Parts

5430-000 5430-000

14 13 1 12

2

11

5

6

3

7 4

A1

E2

A2

E1

8

9 10

Return

© BT Products

June 18, 1997

Quality Parts

5430-000

5430-000 Control cables / harness (Power wire) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 * 11 * 12 * 13 14

Cable 1 Cable 1 Screw 2 Bar, bus 2 Breaker, drive circuit (See Fig.# 5911-000) 1 Cable 1 Cable 1 Cable 1 Cable 1 Sleeve (2.3 feet) As Req’d.

Clamp 2 Screw, cap 3 Lockwasher 3 Screw, cap 2 Lockwasher 2 Cable 1 Cable 1

305975-006 305975-007 301951-016 306848-000 -----------------305974-012 305974-011 305974-009 305974-010 52-05103-00 15677-14 50003-02 50001-11 50002-05 50001-09 305976-003 305976-004

June 18, 1997

Return

# FOR ASSY.

© BT Products

UNITS

2.3 feet

Quality Parts

5460-000 5460-000

Serial number 27179000 - 27300000

1

2

Return

© BT Products

November 06, 1997

Quality Parts

5460-000

5460-000 Transistor panel (24 Volt, 400 Amp system) Serial number 27179000 - 27300000 ITEM # PART # 1 2

306777-000 301826-016

November 06, 1997

Return

# FOR ASSY.

NAME Controller, 400 AMP system Screw, cap

© BT Products

1 3

UNITS 24 Volt

Quality Parts

5460-001 5460-001

Serial number 27300001 - UP

1

2

Return

© BT Products

November 06, 1997

Quality Parts

5460-001

5460-001 Transistor panel (24 Volt, 400 Amp system) Serial number 27300001 - UP ITEM # PART # 1 2

306777-001 301826-016

November 06, 1997

Return

# FOR ASSY.

NAME Controller, 400 AMP system Screw, cap

© BT Products

1 3

UNITS 24 Volt

Quality Parts

5510-000 5510-000

5 1

8

7

4

3

2

6 9

Return

© BT Products

July 20, 1998

Quality Parts

5510-000

5510-000 Micro switches ITEM # PART # 1 1 2 3 4 5 6 7 8 9

307289-000 308518-000 NSS NSS NSS NSS NSS NSS NSS 301825-010

July 20, 1998

Return

# FOR ASSY.

NAME Kit, switch (Before serial number 27179001) Kit, switch (After serial number 27179001) Screw, machine Switch, rearward Spacer Switch, forward Bracket Lockwasher Nut Screw

© BT Products

1 1 2 1 1 1 1 2 2 2

UNITS Before After

Quality Parts

5910-000 5910-000

1

Return

© BT Products

May 20, 1998

Quality Parts

5910-000

5910-000 Control circuit breaker ITEM # PART # 1

301889-000

May 20, 1998

Return

NAME Breaker, 12 AMP

© BT Products

# FOR ASSY.

UNITS

1

12 AMP

Quality Parts

5911-000 5911-000

1

Old

Return

New

© BT Products

May 20, 1998

Quality Parts

5911-000

5911-000 Power circuit breaker ITEM # PART # 1

301890-001

May 20, 1998

Return

NAME Breaker, 150 AMP

© BT Products

# FOR ASSY.

UNITS

1

150 AMP

Quality Parts

Return

© BT Products

Quality Parts

6000 HYDRAULIC SYSTEM

Return

© BT Products

Quality Parts

Return

© BT Products

Quality Parts

7000 OPERATING FUNCTION LIFTING DEVICE

Return

© BT Products

Quality Parts

Return

© BT Products

Quality Parts

8000 PERIPHERAL / INSTALLATION EQUIPMENT

Return

© BT Products

Quality Parts

Return

© BT Products

Quality Parts

9000 OPTIONS / ATTACHMENTS

Return

© BT Products

Quality Parts

9370-000 9370-000 2 1 3

7

4 5 6 8 10 11

12

9

13 14

Return

© BT Products

June 20, 1997

Quality Parts

9370-000

9370-000 Warning lights / alarm ITEM # PART #

NAME

# FOR ASSY.

1 1 2 2 3 4 5 6 7 8 9 10 * 11 12 14 * * 14

Light, RED flashing Light, AMBER flashing Lens, RED Lens, AMBER Reflector Bulb, flashing Screw Base Screw, socket Connector, butt Nut Cable (7 feet) Fitting, wire Tie, cable Pole, flashing light Alarm, travel Plug, diode Fitting, 90° wire Screw, thread form

RED 1 AMBER 1 RED 1 AMBER 1 1 1 3 1 2 2 2 As Req'd.

2 4 1 1 2 2 2

29030-01 29030-04 304164-000 302294-000 NSS 300792-000 NSS NSS 301954-035 11823-06 301960-008 52-07907-00 49771-09 25332-01 303939-000 49283-00 49607-00 49771-02 301826-016

June 20, 1997

Return

© BT Products

UNITS

Quality Parts

9510-000 9510-000

5 6 1 2 3

4

7 9 8

10 11 12 13 14 15

Return

© BT Products

January 1997

Quality Parts

9510-000

9510-000 Towing hook ITEM # PART #

# FOR ASSY.

NAME

1 2 3 4

303038-000 11634-00 50000-15 301957-050

Pintle assembly Hook, Pintle Washer, flat Screw, cap

1 1 2 2

5 6 7 8 9 10 11

302996-000 49919-02 303094-001 NSS 49926-08 50000-15 301957-050

Coupler assembly, automatic Knob Lever Coupler assembly Pin, cotter Washer, flat Screw, cap

1 1 1 1 1 4 4

12 13 14 15

303037-000 24223-00 50000-15 301957-050

Tow eye assembly Tow, eye Washer, flat Screw, cap

1 1 4 4

January 1997

Return

© BT Products

UNITS

Quality Parts

9660-000 9660-000 CONTROL HANDLE TOP VIEW

CONTROL HANDLE SIDE VIEW-SECTION

4

6

POSITION HEATER ON INSIDE OF BRACKET.

5

5 6

POSITION HEATER ON INSIDE OF COVER AS SHOWN.

3 CRIMP .250” [6.35mm] INSULATED MALE TABS ONTO HEATER LEADS AND CONNECT LEADS TO HARNESS.

1

2

Return

© BT Products

June 20, 1997

Quality Parts

9660-000

9660-000 Electrical heater ITEM # PART # 1 * * * 2 3 4 5 6

49831-00 301700-010 301960-004 50001-07 307306-000 302231-000 302224-000 49771-09 49506-03

June 20, 1997

Return

# FOR ASSY.

NAME Thermostat Screw Lockwasher Nut Bracket Harness, heater Bracket, heater Tab, wire, male Heater

© BT Products

1 2 2 2 1 2 1 4 2

UNITS

Quality Parts

9660-100 9660-100

4 3 8

5 6 7 6 5

2 1

Return

© BT Products

June 20, 1997

Quality Parts

9660-100

9660-100 Electrical heater (24 Volt) ITEM # PART # 1 * * 2 3 4 5 6 7 8

49506-03 49771-09 25332-01 25275-01 307053-000 301951-025 301700-010 307055-000 42223-02 307537-000

June 20, 1997

Return

# FOR ASSY.

NAME Heater Fitting, wire Tie, wire Fuse, 10 AMP (Supplied with item # 8) Block, driver Screw Screw Mount, heater Heater Harness

© BT Products

1 2 1 1 1 1 2 2 1 1

UNITS

10 AMP

Quality Parts

Return

© BT Products

Quality Parts

10000 Tools

Return

© BT Products

Quality Parts

10010-00 10010-00

1 2

Return

© BT Products

January 21, 1998

Quality Parts

10010-00

10010-00 Electrical controllers (Handset) ITEM # PART # 1 2

306415-000 306416-000

January 21, 1998

Return

# FOR ASSY.

NAME Kit, handset Cable, handset

1 1

© BT Products

UNITS

Quality Parts

10020-00 10020-00

1

3

2

4

6

5

Return

© BT Products

January 21, 1998

Quality Parts

10020-00

10020-00 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

January 21, 1998

Return

# FOR ASSY.

NAME Adapter, flush and hard to reach Lifter, battery pack Tool, bearing installing Socket, Relief Valve Lubricant, lift truck Lubricant, 2 oz. Molykote Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ML tube #515 gasket eliminator

© BT Products

1 1 1 1 1 1 1 1 1

UNITS

BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A Tel (319) 262-7700 • Fax (319) 262-7600

Return

Master Quality Parts Book TMX Electric Tow Tractor Effective Serial Number TMX0027179001 - UP

Superseded

Warning Read and observe all warnings on this unit before operating it.

NOT operate this equipment unless all Warning DO factory installed guards and shields are properly secured in place.

Part no: 308562-000

Return

Date: November 09, 1998

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.

The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)).

Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately.

If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information.

All prices are FOB factory in Muscatine, Iowa.

Shipping charges are added to the price of the part shipping from the factory.

WHERE TO ORDER

BT will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc.

If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.

Always order parts from the dealer who sold you your BT. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS

EXPLANATION OF SERIAL NUMBER

Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT cannot accept responsibility for parts returned without authorization.

TSX 00 2 7 265 001

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

Number of unit for that day Day of year Year Decade Capacity Model

2

Return

© BT Products

July 30, 1998

GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

IINDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies.

ABBREVIATIONS AND TERMS NA Not Available NSS Not Sold Separately As Req'd Use as required K Parts of a kit * Not shown on drawing ------------ See elsewhere for further break down of parts.

CHANGES When changes are made to the machine, revised pages for this manual will be issued.

These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

A. Right Side B. Rear C. Left Side D. Forward

PART LIST The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

July 30, 1998

Return

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

# FOR ASSY.

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) © BT Products

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

3

Quality Parts

5510 5160

5330 9660

5310

0

1/2

1

1 8

BT Prime-Mover Inc. 3305 North Highway 38 Muscatine, Iowa 52761-8800

I O

Breaking these rules may cause serious or fatal injury to yourself or others Read and understand all warnings and operating instructions in the operator's manual before operating this truck.

Only authorized and trained operators are to operate this machine.

Keep feet clear of drive wheel and lowering frame.

Make a safty check before operating the truck and do not operate if in need of repairs or maintenance.

Maintenance is to be performed by authorized personnel only.

This machine is designed of level floors and normal industrial operations.

Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA 52761.

305955-000

0640

0850 5190 4111

9510

5230 5290 0

1/2

1

1 8

4110 5460 4180 0341 3042 9370

5910 5911

5180

0340

5192 5390

0390

3550

0300

10010

3300 3360

1760

2550 3530 10020

4

Return

© BT Products

November 09, 1998

Quality Parts

0000 CHASSIS 0300-000 Frame / Chassis 0340-000 Inspection covers (Shields & guards) 0341-000 Inspection covers (“EE” electrical box 0342-000 Inspection covers (Splash guard) 0390-000 Battery compartment parts 0640-000 Drivers controls (speed & direction 0850-000 Signs, warnings

1000 MOTOR 1760-100 Drive motor 1760-101 Drive motor

2000 TRANSMISION / DRIVE GEAR 2550-000 Mechanical drive gear unit

3000 BRAKE / WHEEL SYSTEM 3300-000 Parking brake system 3360-000 Brake drum / disc assembly 3530-000 Drive wheel 3550-000 Fork / support arm / outrigger wheels

4000 STEERING SYSTEM 4110-000 Handle stem and brake levers 4111-000 Steering arm / wheel (Handle head assembly 4180-000 Steering / radial bearing

5000 ELECTRICAL SYSTEM 5160-000 General alarm signal 5180-000 Current collector, cable dru 5190-000 Battery connecto 5192-100 300 Amp system line contactor 5192-200 200/300 Amp system “EE” line contactor 5230-000 Voltage / battery indicator 5290-000 Hourmeter / speedometer 5310-000 Start / stop switch 5330-000 Speed controls 5390-000 Control cables / harness (Handle head) 5390-100 Control cables / harness (Control wire)

November 09, 1998

Return

© BT Products

5

Quality Parts

5430-000 Control cables / harness (Power wire) 5460-000 Transistor panel (24 Volt, 400 Amp system) Serial number 27179000 - 27300000 5460-001 Transistor panel (24 Volt, 400 Amp system) Serial number 27300001 - UP 5510-000 Micro switches 5910-000 Control circuit breaker 5911-000 Power circuit breaker

6000 HYDRAULIC SYSTEM

7000 OPERATING FUNCTION - LIFTING DEVICE

8000 PERIPHERAL / INSTALLATION EQUIPMENT

9000 OPTIONS / ATTACHMENTS 9370-000 Warning lights / alar 9510-000 Towing hook 9660-000 Electrical heater 9660-100 Electrical heater (24 Volt)

10000 TOOLS 10010-00 Electrical controllers (Handset) 10020-00 Special tools and lubrications

11000 Index Numerical Index

November 09, 1998

Return

© BT Products

6

Quality Parts

November 09, 1998

Return

© BT Products

7

Quality Parts

Return

© BT Products

Quality Parts

0000 CHASSIS

Return

© BT Products

Quality Parts

0300-000 0300-000

5 6

1

2 3

4

Return

© BT Products

June 19, 1997

Quality Parts

0300-000

0300-000 Frame / Chassis ITEM # PART # 1 2 3 4 5 6

302935-000 302057-000 301747-000 301955-016 301827-020 302589-000

June 19, 1997

Return

# FOR ASSY.

NAME Frame, TMX Isolator Isolator Screw, cap Screw, cap Bracket, limit switch

© BT Products

1 2 2 2 2 1

UNITS

Quality Parts

0340-000 0340-000

16

14 15

1

10

2

9 11

3

12 13 8

4

1

6 1

5

5

7

Return

© BT Products

December 1996

Quality Parts

0340-000

0340-000 Inspection covers (Shields & guards) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Screw, flat head Bracket, hitch Pad, platform Plate, platform Screw, socket head Angle, platform Cover Door Latch Plate, latch Screw, locking Cover, plate Screw, thread form Bumper, door Pad, knee Cushion, backrest

301922-020 302916-000 302597-000 305273-000 301955-016 302379-000 302961-000 306240-000 301802-000 302060-000 301652-030 302596-000 301826-016 302069-000 302398-000 302909-000

December 1996

Return

# FOR ASSY.

© BT Products

13 1 1 1 4 1 1 1 1 1 2 1 2 2 1 1

UNITS

Quality Parts

0341-000 0341-000

1

3

2

Return

© BT Products

June 18, 1997

Quality Parts

0341-000

0341-000 Inspection covers (“EE” electrical box) ITEM # PART # 1 2 3 * * *

301951-010 306791-000 11045-04 20375 307602-000 307603-000

June 18, 1997

Return

# FOR ASSY.

NAME Screw, cap Box, “EE” Screw, cap Washer, flat Washer, Nylon shoulder Washer, Nylon

© BT Products

2 1 2 2 2 2

UNITS “EE”

Quality Parts

0342-000 0342-000

1

3

4

2

Return

© BT Products

June 17, 1997

Quality Parts

0342-000

0342-000 Inspection covers (Splash guard) ITEM # PART # 1 2 3 4

306852-000 20259 50001-09 304764-000

June 17, 1997

Return

# FOR ASSY.

NAME Guard, splash Screw Lockwasher Standoff

1 3 3 3

© BT Products

UNITS

Quality Parts

0390-000 0390-000

1

2

4

3 5

Return

© BT Products

June 20, 1997

Quality Parts

0390-000

0390-000 Battery compartment parts ITEM # PART # 1 1 2 2 3 4 5

303032-000 303032-001 302931-000 302923-000 25203-09 25189-02 25204-09

June 20, 1997

Return

# FOR ASSY.

NAME Frame, Left battery roller Frame, Right battery roller Door (without battery rollers) Door (with battery rollers) Shaft Bearing Roller

© BT Products

1 1 2 1 4 8 4

UNITS Left Right No battery rollers Battery rollers

Quality Parts

0640-000 0640-000

1

2 3 4 5 6

7

8 9

5

10

12 11

13

Return

© BT Products

June 25, 1997

Quality Parts

0640-000

0640-000 Drivers controls (speed & direction) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

Cover Spring Bracket Screw, thread form Pin, roll Cam Return Spring Housing, switch Bushing Shaft, cam Control, thumb Pin, threaded

301726-001 301918-000 301727-000 301825-010 301964-032 109631 101216 46490 301717-000 307444-000 301780-000 301718-000 301779-000

June 25, 1997

Return

# FOR ASSY.

© BT Products

1 4 1 6 3 1 1 1 1 2 1 2 2

UNITS

Quality Parts

0850-000 0850-000

3

2 1

Breaking these rules may cause serious or fatal injury to yourself or others Read and understand all warnings and operating instructions in the operator's manual before operating this truck.

Only authorized and trained operators are to operate this machine.

Keep feet clear of drive wheel and lowering frame.

Make a safty check before operating the truck and do not operate if in need of repairs or maintenance.

Maintenance is to be performed by authorized personnel only.

This machine is designed of level floors and normal industrial operations.

BT Prime-Mover Inc. 3305 North Highway 38 Muscatine, Iowa 52761-8800

Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA 52761.

305955-000

4

11

10

5

6

8

9

7

Return

© BT Products

August 12, 1998

Quality Parts

0850-000

0850-000 Signs, warnings ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 * 7 7 7 7 7 7 7 7 8 9 10 11 * * * *

Decal, WARNING Decal, SET PARKING BRAKE Decal, data plate Decal, BT LOGO Rivet, 1/8” Compartment, operator’s manual Sleeve, cable Paint, BT RED Spray, BT RED Paint, BT BLACK semi gloss Spray, BT BLACK semi gloss Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Decal, Right BT LOGO Decal, Left BT LOGO Decal, NO STEP Decal, TMX Manual, TMX Operator's Manual, TMX Parts Manual, TMX Master Parts Manual, TMX Service

1 1 1 1 4 1 1 As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

1 1 2 1 1 1 1 1

305955-000 303574-000 NSS 121795-120 NSS 300771-001 49804-00 52-00279-00 52-00257-00 52-00220-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 151847 151848 305507-000 306103-000 303045-003 303046-003 308562-000 303047-000

August 12, 1998

Return

© BT Products

UNITS

Quality Parts

Return

© BT Products

Quality Parts

1000 MOTOR

Return

© BT Products

Quality Parts

1760-100 1760-100

1

11 9

3 7 5

2 4

10 8 6

11

15 9

14

7

16

6

10

8

5 19

12 18

18 19

10 7 9 11

13

10 7

9 11

21

20

20 22

17

23 24

27

25

28 26

Return

© BT Products

May 1995

Quality Parts

1760-100

1760-100 Drive motor ITEM # PART #

# FOR ASSY.

NAME

*

302308-000

Drive Motor Assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

301327-001 301327-002 301327-003 302515-000 300540-000 300541-000 300542-000 300543-000 300544-000 300545-000 302516-000 301327-000 301327-005 301327-006 301327-007 301327-008 302518-000 300541-000 300554-000 300562-000 300563-000 301327-010 300560-000 301327-011 300560-000 301327-012 301327-013 301327-014

Screw, CE clamp Cover, brush Shield, end Terminal, crossover and Insulator, washer Insulator, brushing Gasket Insulator, washer Washer Lockwasher Nut Holder, brush Brush Spring Terminal, screw brush Holder, screw brush Stator, complete Insulator, brushing Insulator, washer Washer, belleville Spacer, washer Shim, washer Bearing, ball Armature Bearing, ball Shield, end Screw, clamp Seal, shaft

4 1 1 2 4 2 4 2 4 4 8 1 4 4 4 4 1 2 2 2 1 1 1 1 1 1 4 1

May 1995

Return

© BT Products

UNITS

Quality Parts

1760-101 1760-101

1 2

3

4 5 6

7

8 9

1

14

13

12

11 10

Return

© BT Products

May 06, 1997

Quality Parts

1760-101

1760-101 Drive motor IITEM # PART #

# FOR ASSY.

NAME

*

305880-000

Motor assembly, drive

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14

306643-000 302363-000 306644-000 300418-000 301280-005 300420-000 300421-000 306645-000 300435-000 306642-000 300427-000 300420-000 306641-000 306640-000

Kit, field coil Kit, lead assembly Brush Spring Plate, brush Bearing Washer, wave Endhead, commutator Band, head Armature Ring, retainer Bearing Endhead, drive Seal

1 1 4 4 1 1 1 1 1 1 1 1 1 1

K

305982-000

Kit, “EE” cover band

1

May 06, 1997

Return

© BT Products

UNITS

“EE”

Quality Parts

Return

© BT Products

Quality Parts

2000 TRANSMISSION / DRIVE GEAR

Return

© BT Products

Quality Parts

2550-000 2550-000

Torque nut to 250 ft./lb while turning wheel.

1 2

15 14

3

13

6 4

5 10

7

10

12

8 11

NOTE! Replace axle nut with new nut whenever drive wheel is removed. Failure to replace with new nut could result in damage to drive wheel and/ or transmission.

Return

12

© BT Products

16

9

6

August 28, 1998

Quality Parts

2550-000

2550-000 Mechanical drive gear unit ITEM # PART #

# FOR ASSY.

NAME

*

301633-006

Transmission assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

301580-001 11890-09 11844-02 301887-000 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 301626-000 11205-27 23007-00 11039-31 164046 301627-000

Case, gear Pin, dowel Key Gear, pinion Nut, flanged (Torque 35 ft-lb) Screw, socket head (Torque 14 ft-lb) Cover, gear case Plug, drain/fill pipe Washer, sealing Bearing, ball Gear, idler Bearing Ring Seal Nut, flanged (Torque 250 ft-lb) Gear, drive

1 2 1 1 1 9 1 2 1 2 1 2 1 1 1 1

August 28, 199

Return

© BT Products

UNITS

Quality Parts

Return

© BT Products

Quality Parts

3000 BRAKE / WHEEL SYSTEM

Return

© BT Products

Quality Parts

3300-000 3300-000

1

3

3

2 4 5 8 7

3 6

Return

© BT Products

December 1996

Quality Parts

3300-000

3300-000 Parking brake system ITEM # PART # 1 2 3 4 5 6 7 8

11844-02 Key ------------------- Brake assembly 303009-025 Screw, socket head (Torque 14 ft./lbs.)

302558-000 Bracket, brake cable ------------------- Transmission assembly ------------------- Drive motor assembly 304435-000 Drum, brake 301654-012 Nut

December 1996

Return

# FOR ASSY.

NAME

© BT Products

1 1 9 1 1 1 1 1

UNITS

Quality Parts

3360-000 3360-000

1

3 2 4

6

Return

5

© BT Products

December 1996

Quality Parts

3360-000

3360-000 Brake drum / disc assembly ITEM # PART #

NAME

*

23008-00

Brake assembly

1

1 2 3 4 5 6

300199-000 300200-000 300201-000 300202-000 300204-000 300203-000

Cam Plate Lever Clip Spring Shoe

1 1 1 1 2 2

December 1996

Return

# FOR ASSY.

© BT Products

UNITS

Quality Parts

3530-000 3530-000

2 1

3

Return

© BT Products

August 12, 1998

Quality Parts

3530-000

3530-000 Drive wheel ITEM # PART # 1 1 1 1 1 2 2 2 2 2 3

302258-000 302258-002 302258-003 302258-004 302258-006 20071-01 20071-03 20071-04 20071-05 303624-000 302247-000

August 12, 1998

Return

# FOR ASSY.

NAME Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip Rubber Shell drive Wheel, Crowned Urethane Tire, Rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip Rubber Shell drive Tire, Crowned Urethane Wheel, drive

© BT Products

1 1 1 1 1 1 1 1 1 1 1

UNITS Rubber Non-marking Traction-lug Grip Rubber Crowned Poly Rubber Non-marking Traction-lug Grip Rubber Crowned Poly

Quality Parts

3550-000 3550-000

3 1

4

5

2 3

2 6 7

Return

© BT Products

January 1997

Quality Parts

3550-000

3550-000 Fork / support arm / outrigger wheels ITEM # 1 2 3 4 4 5 6 7

PART #

NAME

42143-01 302928-000 49910-03 302922-000 302922-001 11160-11 303898-000 302770-035

Spacer Guard, string Bearing Wheel, Urethane Wheel, Rubber Fitting, grease Washer Screw, cap

January 1997

Return

# FOR ASSY.

© BT Products

2 4 4 2 2 2 2 2

UNITS

Urethane Rubber

Quality Parts

Return

© BT Products

Quality Parts

4000 STEERING SYSTEM

Return

© BT Products

Quality Parts

4110-000 4110-000

12

1 13

10 3

42

5

6

2

9

14

7

15

8

41 2 4

39

20

19

21

16 18 17

22 23

40

24 25

7

27

26

2 15

37 36

38 35 11

31

29

30

28

34

32

43

33 CONNECT TO BRAKE

Return

© BT Products

July 31, 1998

Quality Parts

4110-000

4110-000 Handle stem and brake levers ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

306056-000 301952-016 11135-04 11429-04 302557-000 11695-11 14993-19 302810-000 302806-000 302550-000 301954-025 -----------------302555-000 302559-000 302559-001 303899-000 11020-45 302556-000 302811-008 302802-000 22120-00 11129-06 302544-000 304128-000 302804-000 11129-08 302546-000 14851-05 306023-001 302803-000 11129-05 302545-000 302808-000 13282-00 306079-000 305958-000 306039-000 11045-04 305928-000 11045-04 306022-000 304762-000 11873-16 307704-000

July 31, 1998

Return

# FOR ASSY.

NAME

UNITS

Stem, handle 1 Screw, socket flat head 8 Pin, yoke 1 Cotter, internal 1 Link, pivot 1 Bushing, flanged 2 Washer, shim 0.030 in. [0.762 mm] 4 Pin, groove 2 Pin, spring 4 Bracket, hand brake 1 Screw, socket head 6 Control head assembly (See Fig.# 4111-000) 1 Cover 1 As Shown Handle, brake (As Shown) 1 Not Shown Handle, brake (Not Shown) 1 Grip 3 Bushing, sleeve 2 Pivot 2 Screw, socket head 2 Spring 2 Clevis 1 Nut, jam 1 Bar, brake link 1 Screw, socket head 1 Joint, ball 1 Nut 1 Handle, park brake 1 Nut, clip 2 Cover, brake 1 Spring 1 Nut, jam 1 Anchor, spring 1 Cable, brake 1 Pin with cotter pin 1 Base, stem handle 1 Latch, bar 1 Spring 1 Bolt, shoulder 1 Bushing, flanged 2 Bolt, shoulder 1 Shaft, pivot 1 Handle 1 Bolt, shoulder 1 Shim, 0.005 in. [0.127 mm] As Req’d. © BT Products

Quality Parts

4111-000 4111-000

2 3 1 4 13 12

6

5

14 15

17 2

16

10 11

9 8

Return

© BT Products

7

July 31, 1998

Quality Parts

4111-000

4111-000 Steering arm / wheel (Handle head assembly) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Housing, switch Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head Knob assembly Grip, fixed Pin, roll Coupler Block Pin Screw, socket (not part of handle assy.)

301717-000 301921-012 301724-000 301960-004 302080-000 301723-001 301965-026 301961-010 302864-000 302839-030 302872-002 302862-000 301964-016 302831-000 301781-000 301778-000 301954-035

July 31, 1998

Return

# FOR ASSY.

© BT Products

1 9 1 1 1 1 1 1 1 8 2 2 2 2 2 2 2

UNITS

Quality Parts

4180-000 4180-000

1 2

7

6

5 3 4

Return

© BT Products

December 1996

Quality Parts

4180-000

4180-000 Steering / radial bearing ITEM # PART # 1 2 3 4 5 6 7

301946-001 ----------------11160-14 ----------------11205-26 301946-000 11205-30

December 1996

Return

# FOR ASSY.

NAME Seal, small felt Frame, carrier Fitting, 90° grease Transmission assembly Bearing Seal, large felt Bearing

© BT Products

1 1 1 1 1 1 1

UNITS

Quality Parts

Return

© BT Products

Quality Parts

5000 ELECTRICAL SYSTEM

Return

© BT Products

Quality Parts

5160-000 5160-000

1

2

4

5

3

Return

© BT Products

June 23, 1997

Quality Parts

5160-000

5160-000 General alarm signal ITEM # PART # 1 2 3 4 5

302129-000 301917-000 301954-035 23309-01 11020-46

June 23, 1997

Return

# FOR ASSY.

NAME Switch, horn Spring, return Screw, socket head Horn Bushing

© BT Products

1 2 1 1 1

UNITS

Quality Parts

5180-000 5180-000

3

2

4

2 1

Return

© BT Products

April 1997

Quality Parts

5180-000

5180-000 Current collector, cable drum ITEM # PART # 1 2 3 4

April 1997

Return

50004-03 20348 307567-000 301960-010

# FOR ASSY.

NAME Screw, cap Washer, flat Strap, static (cut to length) Nut

© BT Products

1 2 1 1

UNITS

Quality Parts

5190-000 5190-000

2

3

1

4

5

Return

© BT Products

July 17, 1998

Quality Parts

5190-000

5190-000 Battery connector ITEM # PART # 1 1 1 1 2 3 4 5

49854-01 49854-03 49854-04 49854-08 301952-040 ------------------------------301960-006

July 17, 1998

Return

# FOR ASSY.

NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Screw, cap Cable, NEGATIVE (See Fig.# 5430-000) Cable, POSITIVE (See Fig.# 5430-000) Nut

© BT Products

1 1 1 1 2 1 1 2

UNITS GRAY YELLOW RED BLUE

Quality Parts

5192-100 5192-100

1

Return

© BT Products

March 13, 1998

Quality Parts

5192-100

5192-100 300 Amp system line contactor ITEM # PART # 1 *

304297-000 301951-010

March 13, 1998

Return

# FOR ASSY.

NAME Contactor, 300 Amp line “E” Screw, cap

© BT Products

1 2

UNITS “E”

Quality Parts

5192-200 5192-200

1

Return

© BT Products

July 17, 1998

Quality Parts

5192-200

5192-200 200/300 Amp system “EE” line contactor ITEM # PART # 1 *

304297-001 301951-010

July 17, 1998

Return

# FOR ASSY.

NAME Contactor, line “EE” Screw, cap

© BT Products

2 1

UNITS “EE”

Quality Parts

5230-000 5230-000

1

3

2

4

7

5

6

Return

© BT Products

October 1996

Quality Parts

5230-000

5230-000 Voltage / battery indicator ITEM # PART # 1 2 3 4 5 6 7

306051-001 306055-000 11823-06 49350-05 305282-001 301445-001 14915-01

October 199

Return

# FOR ASSY.

NAME Display, BDI/Hourmeter (lift interrupt/speed dropout) Harness, wire Fitting, wire splice Plug, resistor 1.5K Battery discharge indicator, BDI Battery discharge indicator/hourmeter Plug, gauge (Cap)

© BT Products

1 1 2 1 1 1 1

UNITS

Quality Parts

5290-000 5290-000

1

QUARTZ

HOURS

1 10

Return

© BT Products

October 1996

Quality Parts

5290-000

5290-000 Hourmeter / speedometer ITEM # PART # 1

302201-000

October 1996

Return

# FOR ASSY.

NAME Hourmeter

1

© BT Products

UNITS

Quality Parts

5310-000 5310-000

0

1/2

1

1 8

1

2 I O

3

4

5

Return

© BT Products

June 18, 1997

Quality Parts

5310-000

5310-000 Start / stop switch ITEM # PART # 1 1 2 3 4 4 5

302016-000 307109-000 305493-000 11880-09 20208-00 20323-00 14986-03

June 18, 1997

Return

# FOR ASSY.

NAME Switch, key Switch, toggle Switch, disconnect Screw Switch, brake interlock Switch, brake interlock (Sealed) Nut, twin

© BT Products

1 1 1 2 1 1 1

UNITS

Sealed

Quality Parts

5330-000 5330-000

1 2

3

Return

© BT Products

December 03, 1997

Quality Parts

5330-000

5330-000 Speed controls ITEM # PART # 1 2 3

307644-000 119697 301825-010

December 03, 1997

Return

# FOR ASSY.

NAME Potentiometer bracket assembly Gear Screw

© BT Products

1 1 2

UNITS

Quality Parts

5390-000 5390-000

1

Return

© BT Products

June 20, 1997

Quality Parts

5390-000

5390-000 Control cables / harness (Handle head) ITEM # PART # 1

302023-000

June 20, 1997

Return

# FOR ASSY.

NAME Harness, head

© BT Products

1

UNITS

Quality Parts

5390-100 5390-100

1

4 3

2

Tab 6 Tab 2 BDI/Hourmeter Tab 3 Tab 5 5

6

Return

© BT Products

June 18, 1997

Quality Parts

5390-100

5390-100 Control cables / harness (Control wire) ITEM # PART # 1 2 3 4 5 * * 6 * * *

NAME

307344-000 Harness, main truck 20163-102 Jumper (NOT used with speed dropout) ------------------- Breaker, control circuit (See Fig.# 5910-000) 301951-010 Screw, cap 15677-10 Clamp 301652-030 Screw, cap 301960-008 Nut 302948-000 Switch, platform 11880-09 Screw, round head 14986-03 Nut, twin 49771-01 Fitting, wire

June 18, 1997

Return

# FOR ASSY.

© BT Products

1 1 1 1 2 2 2 1 2 1 2

UNITS

Quality Parts

5430-000 5430-000

14 13 1 12

2

11

5

6

3

7 4

A1

E2

A2

E1

8

9 10

Return

© BT Products

June 18, 1997

Quality Parts

5430-000

5430-000 Control cables / harness (Power wire) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 * 11 * 12 * 13 14

Cable 1 Cable 1 Screw 2 Bar, bus 2 Breaker, drive circuit (See Fig.# 5911-000) 1 Cable 1 Cable 1 Cable 1 Cable 1 Sleeve (2.3 feet) As Req’d.

Clamp 2 Screw, cap 3 Lockwasher 3 Screw, cap 2 Lockwasher 2 Cable 1 Cable 1

305975-006 305975-007 301951-016 306848-000 -----------------305974-012 305974-011 305974-009 305974-010 52-05103-00 15677-14 50003-02 50001-11 50002-05 50001-09 305976-003 305976-004

June 18, 1997

Return

# FOR ASSY.

© BT Products

UNITS

2.3 feet

Quality Parts

5460-000 5460-000

Serial number 27179000 - 27300000

1

2

Return

© BT Products

November 06, 1997

Quality Parts

5460-000

5460-000 Transistor panel (24 Volt, 400 Amp system) Serial number 27179000 - 27300000 ITEM # PART # 1 2

306777-000 301826-016

November 06, 1997

Return

# FOR ASSY.

NAME Controller, 400 AMP system Screw, cap

© BT Products

1 3

UNITS 24 Volt

Quality Parts

5460-001 5460-001

Serial number 27300001 - UP

1

2

Return

© BT Products

November 06, 1997

Quality Parts

5460-001

5460-001 Transistor panel (24 Volt, 400 Amp system) Serial number 27300001 - UP ITEM # PART # 1 2

306777-001 301826-016

November 06, 1997

Return

# FOR ASSY.

NAME Controller, 400 AMP system Screw, cap

© BT Products

1 3

UNITS 24 Volt

Quality Parts

5510-000 5510-000

5 1

8

7

4

3

2

6 9

Return

© BT Products

July 20, 1998

Quality Parts

5510-000

5510-000 Micro switches ITEM # PART # 1 1 2 3 4 5 6 7 8 9

307289-000 308518-000 NSS NSS NSS NSS NSS NSS NSS 301825-010

July 20, 1998

Return

# FOR ASSY.

NAME Kit, switch (Before serial number 27179001) Kit, switch (After serial number 27179001) Screw, machine Switch, rearward Spacer Switch, forward Bracket Lockwasher Nut Screw

© BT Products

1 1 2 1 1 1 1 2 2 2

UNITS Before After

Quality Parts

5910-000 5910-000

1

Return

© BT Products

May 20, 1998

Quality Parts

5910-000

5910-000 Control circuit breaker ITEM # PART # 1

301889-000

May 20, 1998

Return

NAME Breaker, 12 AMP

© BT Products

# FOR ASSY.

UNITS

1

12 AMP

Quality Parts

5911-000 5911-000

1

Old

Return

New

© BT Products

May 20, 1998

Quality Parts

5911-000

5911-000 Power circuit breaker ITEM # PART # 1

301890-001

May 20, 1998

Return

NAME Breaker, 150 AMP

© BT Products

# FOR ASSY.

UNITS

1

150 AMP

Quality Parts

Return

© BT Products

Quality Parts

6000 HYDRAULIC SYSTEM

Return

© BT Products

Quality Parts

Return

© BT Products

Quality Parts

7000 OPERATING FUNCTION LIFTING DEVICE

Return

© BT Products

Quality Parts

Return

© BT Products

Quality Parts

8000 PERIPHERAL / INSTALLATION EQUIPMENT

Return

© BT Products

Quality Parts

Return

© BT Products

Quality Parts

9000 OPTIONS / ATTACHMENTS

Return

© BT Products

Quality Parts

9370-000 9370-000 2 1 3

7

4 5 6 8 10 11

12

9

13 14

Return

© BT Products

June 20, 1997

Quality Parts

9370-000

9370-000 Warning lights / alarm ITEM # PART #

NAME

# FOR ASSY.

1 1 2 2 3 4 5 6 7 8 9 10 * 11 12 14 * * 14

Light, RED flashing Light, AMBER flashing Lens, RED Lens, AMBER Reflector Bulb, flashing Screw Base Screw, socket Connector, butt Nut Cable (7 feet) Fitting, wire Tie, cable Pole, flashing light Alarm, travel Plug, diode Fitting, 90° wire Screw, thread form

RED 1 AMBER 1 RED 1 AMBER 1 1 1 3 1 2 2 2 As Req'd.

2 4 1 1 2 2 2

29030-01 29030-04 304164-000 302294-000 NSS 300792-000 NSS NSS 301954-035 11823-06 301960-008 52-07907-00 49771-09 25332-01 303939-000 49283-00 49607-00 49771-02 301826-016

June 20, 1997

Return

© BT Products

UNITS

Quality Parts

9510-000 9510-000

5 6 1 2 3

4

7 9 8

10 11 12 13 14 15

Return

© BT Products

January 1997

Quality Parts

9510-000

9510-000 Towing hook ITEM # PART #

# FOR ASSY.

NAME

1 2 3 4

303038-000 11634-00 50000-15 301957-050

Pintle assembly Hook, Pintle Washer, flat Screw, cap

1 1 2 2

5 6 7 8 9 10 11

302996-000 49919-02 303094-001 NSS 49926-08 50000-15 301957-050

Coupler assembly, automatic Knob Lever Coupler assembly Pin, cotter Washer, flat Screw, cap

1 1 1 1 1 4 4

12 13 14 15

303037-000 24223-00 50000-15 301957-050

Tow eye assembly Tow, eye Washer, flat Screw, cap

1 1 4 4

January 1997

Return

© BT Products

UNITS

Quality Parts

9660-000 9660-000 CONTROL HANDLE TOP VIEW

CONTROL HANDLE SIDE VIEW-SECTION

4

6

POSITION HEATER ON INSIDE OF BRACKET.

5

5 6

POSITION HEATER ON INSIDE OF COVER AS SHOWN.

3 CRIMP .250” [6.35mm] INSULATED MALE TABS ONTO HEATER LEADS AND CONNECT LEADS TO HARNESS.

1

2

Return

© BT Products

June 20, 1997

Quality Parts

9660-000

9660-000 Electrical heater ITEM # PART # 1 * * * 2 3 4 5 6

49831-00 301700-010 301960-004 50001-07 307306-000 302231-000 302224-000 49771-09 49506-03

June 20, 1997

Return

# FOR ASSY.

NAME Thermostat Screw Lockwasher Nut Bracket Harness, heater Bracket, heater Tab, wire, male Heater

© BT Products

1 2 2 2 1 2 1 4 2

UNITS

Quality Parts

9660-100 9660-100

4 3 8

5 6 7 6 5

2 1

Return

© BT Products

June 20, 1997

Quality Parts

9660-100

9660-100 Electrical heater (24 Volt) ITEM # PART # 1 * * 2 3 4 5 6 7 8

49506-03 49771-09 25332-01 25275-01 307053-000 301951-025 301700-010 307055-000 42223-02 307537-000

June 20, 1997

Return

# FOR ASSY.

NAME Heater Fitting, wire Tie, wire Fuse, 10 AMP (Supplied with item # 8) Block, driver Screw Screw Mount, heater Heater Harness

© BT Products

1 2 1 1 1 1 2 2 1 1

UNITS

10 AMP

Quality Parts

Return

© BT Products

Quality Parts

10000 Tools

Return

© BT Products

Quality Parts

10010-00 10010-00

1 2

Return

© BT Products

January 21, 1998

Quality Parts

10010-00

10010-00 Electrical controllers (Handset) ITEM # PART # 1 2

306415-000 306416-000

January 21, 1998

Return

# FOR ASSY.

NAME Kit, handset Cable, handset

1 1

© BT Products

UNITS

Quality Parts

10020-00 10020-00

1

3

2

4

6

5

Return

© BT Products

January 21, 1998

Quality Parts

10020-00

10020-00 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

January 21, 1998

Return

# FOR ASSY.

NAME Adapter, flush and hard to reach Lifter, battery pack Tool, bearing installing Socket, Relief Valve Lubricant, lift truck Lubricant, 2 oz. Molykote Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ML tube #515 gasket eliminator

© BT Products

1 1 1 1 1 1 1 1 1

UNITS

11000 Index Numerical Index

Return

© BT Products

TMX ELECTRIC TRUCK NUMERICAL INDEX This Numerical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers.

PART #

FIG. #

ITEM #

20259 20348 20375 46490 101216 109631 119697 151847 151848 164046 200025 202154 11020-45 11020-46 11030-21 11039-31 11045-04 11045-04 11045-04 11129-05 11129-06 11129-08 11135-04 11160-11 11160-14 11205-26 11205-27 11205-30 11429-04 11634-00 11695-11 11823-06 11823-06 11844-02 11844-02 11873-16 11880-09 11880-09 11890-09 11897-05 121795-120 13282-00

0342-000 5180-000 0341-000 0640-000 0640-000 0640-000 5330-000 0850-000 0850-000 2550-000 10020-00 10020-00 4110-000 5160-000 2550-000 2550-000 0341-000 4110-000 4110-000 4110-000 4110-000 4110-000 4110-000 3550-000 4180-000 4180-000 2550-000 4180-000 4110-000 9510-000 4110-000 5230-000 9370-000 2550-000 3300-000 4110-000 5310-000 5390-100 2550-000 2550-000 0850-000 4110-000

2 2 * 8 7 6 2 8 9 15 6 1 16 5 10 14 3 37 39 30 21 25 3 5 3 5 12 7 4 2 6 3 8 3 1 42 3 * 2 9 4 33

November 09, 1998

Return

PART #

FIG #

ITEM #

14851-05 14915-01 14986-03 14986-03 14993-19 15677-10 15677-14 20071-01 20071-03 20071-04 20071-05 20163-102 20208-00 20323-00 22120-00 23007-00 23008-00 23309-01 24223-00 25189-02 25203-09 25204-09 25275-01 25332-01 25332-01 29030-01 29030-04 300128-000 300129-000 300161-000 300199-000 300200-000 300201-000 300202-000 300203-000 300204-000 300418-000 300420-000 300420-000 300421-000 300427-000 300435-000

4110-000 5230-000 5310-000 5390-100 4110-000 5390-100 5430-000 3530-000 3530-000 3530-000 3530-000 5390-100 5310-000 5310-000 4110-000 2550-000 3360-000 5160-000 9510-000 0390-000 0390-000 0390-000 9660-100 9370-000 9660-100 9370-000 9370-000 10020-00 10020-00 10020-00 3360-000 3360-000 3360-000 3360-000 3360-000 3360-000 1760-101 1760-101 1760-101 1760-101 1760-101 1760-101

27 7 5 * 7 5 * 2 2 2 2 2 4 4 20 13 * 4 13 4 3 5 2 11 * 1 1 2 3 4 1 2 3 4 6 5 4 6 12 7 11 9

© BT Products

11000.1

TMX ELECTRIC TRUCK NUMERICAL INDEX PART # 300540-000 300541-000 300541-000 300542-000 300543-000 300544-000 300545-000 300554-000 300560-000 300560-000 300562-000 300563-000 300771-001 300792-000 301280-005 301327-000 301327-001 301327-002 301327-003 301327-005 301327-006 301327-007 301327-008 301327-010 301327-011 301327-012 301327-013 301327-014 301445-001 301580-001 301581-000 301582-000 301583-000 301584-000 301626-000 301627-000 301633-006 301652-030 301652-030 301653-020 301654-012 301654-012 301700-010 301700-010 301717-000 11000.2

Return

FIG. #

ITEM #

1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 0850-000 9370-000 1760-101 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 5230-000 2550-000 2550-000 10020-00 10020-00 10020-00 2550-000 2550-000 2550-000 0340-000 5390-100 2550-000 2550-000 3300-000 9660-000 9660-100 0640-000

5 6 18 7 8 9 10 19 23 25 20 21 6 4 5 12 1 2 3 13 14 15 16 22 24 26 27 28 6 1 7 * * * 11 16 * 11 * 8 5 8 * 5 9

PART #

FIG #

ITEM #

301717-000 301718-000 301723-001 301724-000 301726-001 301727-000 301747-000 301778-000 301779-000 301780-000 301781-000 301802-000 301825-010 301825-010 301825-010 301826-016 301826-016 301826-016 301826-016 301827-020 301887-000 301889-000 301890-001 301917-000 301918-000 301921-012 301922-020 301946-000 301946-001 301951-010 301951-010 301951-010 301951-010 301951-016 301951-025 301952-016 301952-040 301954-025 301954-035 301954-035 301954-035 301955-016 301955-016 301957-050 301957-050

4111-000 0640-000 4111-000 4111-000 0640-000 0640-000 0300-000 4111-000 0640-000 0640-000 4111-000 0340-000 0640-000 5330-000 5510-000 0340-000 5460-000 5460-001 9370-000 0300-000 2550-000 5910-000 5911-000 5160-000 0640-000 4111-000 0340-000 4180-000 4180-000 0341-000 5192-100 5192-200 5390-100 5430-000 9660-100 4110-000 5190-000 4110-000 4111-000 5160-000 9370-000 0300-000 0340-000 9510-000 9510-000

1 12 6 3 1 3 3 16 13 11 15 9 4 3 9 13 2 2 14 5 4 1 1 2 2 2 1 6 1 1 * * 4 3 4 2 2 11 17 3 7 4 5 4 11

© BT Products

November 09, 1998

TMX ELECTRIC TRUCK NUMERICAL INDEX PART # 301957-050 301960-004 301960-004 301960-006 301960-008 301960-008 301960-010 301961-010 301964-016 301964-032 301965-026 302016-000 302023-000 302057-000 302060-000 302069-000 302080-000 302129-000 302201-000 302224-000 302231-000 302247-000 302258-000 302258-002 302258-003 302258-004 302258-006 302294-000 302308-000 302363-000 302379-000 302398-000 302515-000 302516-000 302518-000 302544-000 302545-000 302546-000 302550-000 302555-000 302556-000 302557-000 302558-000 302559-000 302559-001

FIG. #

ITEM #

9510-000 4111-000 9660-000 5190-000 5390-100 9370-000 5180-000 4111-000 4111-000 0640-000 4111-000 5310-000 5390-000 0300-000 0340-000 0340-000 4111-000 5160-000 5290-000 9660-000 9660-000 3530-000 3530-000 3530-000 3530-000 3530-000 3530-000 9370-000 1760-100 1760-101 0340-000 0340-000 1760-100 1760-100 1760-100 4110-000 4110-000 4110-000 4110-000 4110-000 4110-000 4110-000 3300-000 4110-000 4110-000

15 4 * 5 * 9 4 8 13 5 7 1 1 2 10 14 5 1 1 4 3 3 1 1 1 1 1 2 * 2 6 15 4 11 17 22 31 26 10 13 17 5 4 14 14

November 09, 1998

Return

PART #

FIG #

ITEM #

302589-000 302596-000 302597-000 302770-035 302802-000 302803-000 302804-000 302806-000 302808-000 302810-000 302811-008 302831-000 302839-030 302862-000 302864-000 302872-002 302909-000 302916-000 302922-000 302922-001 302923-000 302928-000 302931-000 302935-000 302948-000 302961-000 302996-000 303009-025 303009-025 303032-000 303032-001 303037-000 303038-000 303045-003 303046-003 303047-000 303094-001 303574-000 303624-000 303898-000 303899-000 303939-000 304128-000 304164-000 304297-000

0300-000 0340-000 0340-000 3550-000 4110-000 4110-000 4110-000 4110-000 4110-000 4110-000 4110-000 4111-000 4111-000 4111-000 4111-000 4111-000 0340-000 0340-000 3550-000 3550-000 0390-000 3550-000 0390-000 0300-000 5390-100 0340-000 9510-000 2550-000 3300-000 0390-000 0390-000 9510-000 9510-000 0850-000 0850-000 0850-000 9510-000 0850-000 3530-000 3550-000 4110-000 9370-000 4110-000 9370-000 5192-100

6 12 3 7 19 29 24 9 32 8 18 14 10 12 9 11 16 2 4 4 2 2 2 1 6 7 5 6 3 1 1 12 1 * * * 7 2 2 6 15 12 23 2 1

© BT Products

11000.3

TMX ELECTRIC TRUCK NUMERICAL INDEX PART # 304297-001 304435-000 304762-000 304764-000 305273-000 305282-001 305493-000 305507-000 305880-000 305928-000 305955-000 305958-000 305974-009 305974-010 305974-011 305974-012 305975-006 305975-007 305976-003 305976-004 305982-000 306022-000 306023-001 306039-000 306051-001 306055-000 306056-000 306079-000 306103-000 306240-000 306415-000 306416-000 306640-000 306641-000 306642-000 306643-000 306644-000 306645-000 306777-000 306777-001 306791-000 306848-000 306852-000 307053-000 307055-000 11000.4

Return

FIG. #

ITEM #

5192-200 3300-000 4110-000 0342-000 0340-000 5230-000 5310-000 0850-000 1760-101 4110-000 0850-000 4110-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 1760-101 4110-000 4110-000 4110-000 5230-000 5230-000 4110-000 4110-000 0850-000 0340-000 10010-00 10010-00 1760-101 1760-101 1760-101 1760-101 1760-101 1760-101 5460-000 5460-001 0341-000 5430-000 0342-000 9660-100 9660-100

1 7 41 4 4 5 2 10 * 38 1 35 8 9 7 6 1 2 13 14 K 40 28 36 1 2 1 34 11 8 1 2 14 13 10 1 3 8 1 1 2 4 1 3 6

PART #

FIG #

ITEM #

307109-000 307289-000 307306-000 307344-000 307444-000 307537-000 307567-000 307602-000 307603-000 307644-000 307704-000 308518-000 308562-000 42143-01 42223-02 49283-00 49350-05 49506-03 49506-03 49607-00 49670-00 49771-01 49771-02 49771-09 49771-09 49771-09 49804-00 49831-00 49854-01 49854-03 49854-04 49854-08 49910-03 49919-02 49926-08 50000-15 50000-15 50000-15 50001-07 50001-09 50001-09 50001-11 50002-05 50003-02 50004-03

5310-000 5510-000 9660-000 5390-100 0640-000 9660-100 5180-000 0341-000 0341-000 5330-000 4110-000 5510-000 0850-000 3550-000 9660-100 9370-000 5230-000 9660-000 9660-100 9370-000 10020-00 5390-100 9370-000 9370-000 9660-000 9660-100 0850-000 9660-000 5190-000 5190-000 5190-000 5190-000 3550-000 9510-000 9510-000 9510-000 9510-000 9510-000 9660-000 0342-000 5430-000 5430-000 5430-000 5430-000 5180-000

1 1 2 1 10 8 3 * * 1 43 1 * 1 7 14 4 6 1 * 5 * * * 5 * * 1 1 1 1 1 3 6 9 3 10 14 * 3 * * 12 11 1

© BT Products

November 09, 1998

TMX ELECTRIC TRUCK NUMERICAL INDEX PART # 52-00220-00 52-00224-00 52-00237-00 52-00247-00 52-00257-00 52-00260-00 52-00276-00 52-00279-00 52-05103-00 52-07907-00

FIG. #

ITEM #

0850-000 0850-000 0850-000 0850-000 0850-000 0850-000 0850-000 0850-000 5430-000 9370-000

7 7 7 7 7 7 7 7 10 10

November 09, 1998

Return

PART #

© BT Products

FIG #

ITEM #

11000.5

Return

Return

BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A Tel (319) 262-7700 • Fax (319) 262-7600

Return

Front Cover

®

Master Quality Parts Book TMX Electric Tow Tractor Effective Serial Number TMX0027179001 - UP

d e d e s r e p Su Warning Read and observe all warnings on this unit before operating it.

NOT operate this equipment unless all Warning DO factory installed guards and shields are properly secured in place.

Part no: 308562-000

Return

Date: October 25, 1999

BT Prime-Mover is a trademark of BT Prime-Mover Inc., © 1999 BT Prime-Mover Inc., Muscatine, Iowa.

All Rights Reserved.

Return

Parts Ordering PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.

The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)).

Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately.

If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information.

All prices are FOB factory in Muscatine, Iowa.

Shipping charges are added to the price of the part shipping from the factory.

WHERE TO ORDER

BT will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc.

If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.

Always order parts from the dealer who sold you your BT. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS

EXPLANATION OF SERIAL NUMBER

Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT cannot accept responsibility for parts returned without authorization.

TMX 00 2 9 265 001

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

Number of unit for that day Day of year (365) Year (1999) Decade (1990) Capacity Model (TMX)

August 20, 1999

Return

© BT Products

1

General GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies.

ABBREVIATIONS AND TERMS Not Available NA Not Sold Separately NSS As Req'd Use as required Parts of a kit K Not shown on drawing * ------------ See elsewhere for further break down of parts.

CHANGES When changes are made to the machine, revised pages for this manual will be issued.

These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

A. Right Side B. Rear C. Left Side D. Forward

A

D

B C

PART LIST The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

2

Return

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

# FOR ASSY.

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) © BT Products

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

August 20, 1999

August 20, 1999

Return

© BT Products

3

Quality Parts 5510 5160

5330 9660

5310

0

1/2

1

1 8

BT Prime-Mover Inc. 3305 North Highway 38 Muscatine, Iowa 52761-8800

I O

Breaking these rules may cause serious or fatal injury to yourself or others Read and understand all warnings and operating instructions in the operator's manual before operating this truck.

Only authorized and trained operators are to operate this machine.

Keep feet clear of drive wheel and lowering frame.

Make a safty check before operating the truck and do not operate if in need of repairs or maintenance.

Maintenance is to be performed by authorized personnel only.

This machine is designed of level floors and normal industrial operations.

Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA 52761.

305955-000

0640

0850 5190 4111

9510

5230 5290 0

1/2

1

1 8

4110 5460 4180 0341 3042 9370

5910 5911

5180

0340

5192 5390

0390

3550

0300

10010

3300 3360

1760

2550 3530 10020

4

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© BT Products

July 17, 1998

Index

Quality Parts

0000 Chassis 0300-000 Frame / Chassis ............................................................................................................................ 11 0340-000 Inspection covers (Shields & guards) ............................................................................................13 0341-000 Inspection covers (“EE” electrical box) ..........................................................................................15 0342-000 Inspection covers (Splash guard) .................................................................................................. 17 0390-000 Battery compartment parts ............................................................................................................ 19 0640-000 Drivers controls (speed & direction) .............................................................................................. 21 0850-000 Signs, warnings ............................................................................................................................. 23

1000 Motors 1760-100 Drive motor Serial number 27179000 and Before .........................................................................27 1760-101 Drive motor Serial number 27179001 - UP ................................................................................... 29

2000 Transmission / Drive Gear 2550-000 Mechanical drive gear unit............................................................................................................. 33

3000 Brake / Wheel System 3300-000 Parking brake system ....................................................................................................................37 3360-000 Brake drum / disc assembly .......................................................................................................... 39 3530-000 Drive wheel.................................................................................................................................... 41 3550-000 Fork / support arm / outrigger wheels ............................................................................................43

4000 Steering System 4110-000 Handle stem and brake levers ....................................................................................................... 47 4111-000 Steering arm / wheel (Handle head assembly)..............................................................................49 4180-000 Steering / radial bearing ................................................................................................................ 51

September 15, 1999

Return

© BT Products

5

Quality Parts

5000 Electrical System 5160-000 General alarm signal......................................................................................................................55 5180-000 Current collector, cable drum.........................................................................................................57 5190-000 Battery connector...........................................................................................................................59 5192-100 300 Amp system line contactor......................................................................................................61 5192-200 200/300 Amp system “EE” line contactor ......................................................................................63 5230-000 Voltage / battery indicator ..............................................................................................................65 5290-000 Hourmeter / speedometer ..............................................................................................................67 5310-000 Start / stop switch ..........................................................................................................................69 5330-000 Speed controls ...............................................................................................................................71 5390-000 Control cables / harness (Handle head) ........................................................................................73 5390-100 Control cables / harness (Control wire)..........................................................................................75 5430-000 Control cables / harness (Power wire) ...........................................................................................77 5460-000 Transistor panel (24 Volt, 400 Amp system) Serial number 27179000 - 27300000 ......................79 5460-001 Transistor panel (24 Volt, 400 Amp system) Serial number 27300001 - UP .................................81 5510-000 Micro switches ...............................................................................................................................83 5910-000 Control circuit breaker....................................................................................................................85 5911-000 Power circuit breaker .....................................................................................................................87

6000 Hydraulic System

7000 Operating Function - Lifting Device

8000 Peripheral / Installation Equipment

9000 Options / Attachments 9370-000 Warning lights / alarm ....................................................................................................................97 9510-000 Towing hook ..................................................................................................................................99 9660-000 Electrical heater ...........................................................................................................................101 9660-100 Electrical heater (24 Volt) ............................................................................................................103

10000 Tools 10010-000 Electrical controllers (Handset) ..................................................................................................107 10020-000 Special tools and lubrications ....................................................................................................109

11000 Numerical Index TMX Electical Truck Numerical Index ..........................................................................................................113

6

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© BT Products

September 15, 1999

Quality Parts

September 15, 1999

Return

© BT Products

7

Quality Parts

Return

© BT Products

Quality Parts

0000 Chassis 0000 Chassis

Return

© BT Products

Quality Parts

0300-000 0300-000

5 6

1

2 3

4

10

Return

© BT Products

June 19, 1997

Quality Parts

0300-000

0300-000 Frame / Chassis ITEM # PART # 1

302935-000

2 3 4 5 6

302057-000 301747-000 301955-016 301827-020 302589-000

June 19, 1997

Return

# FOR ASSY.

NAME

UNITS

Frame, TMX 1 (Also See Fig.# 0390-000 for Battery Roller Frames) Isolator 2 Isolator 2 Screw, cap 2 Screw, cap 2 Bracket, limit switch 1

© BT Products

11

Quality Parts

0340-000 0340-000

16

14 15

1

10

2

9 11

3

12 13 8

4

1

6 1

5

5

7

12

Return

© BT Products

December 1996

Quality Parts

0340-000

0340-000 Inspection covers (Shields & guards) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Screw, flat head Bracket, hitch Pad, platform Plate, platform Screw, socket head Angle, platform Cover Door Latch Plate, latch Screw, locking Cover, plate Screw, thread form Bumper, door Pad, knee Cushion, backrest

301922-020 302916-000 302597-000 305273-000 301955-016 302379-000 302961-000 306240-000 301802-000 302060-000 301652-030 302596-000 301826-016 302069-000 302398-000 302909-000

December 1996

Return

# FOR ASSY.

© BT Products

UNITS

13 1 1 1 4 1 1 1 1 1 2 1 2 2 1 1

13

Quality Parts

0341-000 0341-000

1

3

2

14

Return

© BT Products

August 23, 1999

Quality Parts

0341-000

0341-000 Inspection covers (“EE” electrical box) ITEM # PART # 1 2 3 * * *

301951-010 308571-000 11045-04 302792-000 307602-000 307603-000

August 23, 1999

Return

# FOR ASSY.

NAME Screw, cap Box, “EE” Screw, cap Washer, brass flat Washer, Nylon shoulder Washer, Nylon

© BT Products

2 1 2 2 2 2

UNITS “EE”

15

Quality Parts

0342-000 0342-000

1

3

4

2

16

Return

© BT Products

June 17, 1997

Quality Parts

0342-000

0342-000 Inspection covers (Splash guard) ITEM # PART # 1 2 3 4

306852-000 20259 50001-09 304764-000

June 17, 1997

Return

# FOR ASSY.

NAME Guard, splash Screw Lockwasher Standoff

© BT Products

UNITS

1 3 3 3

17

Quality Parts

0390-000 0390-000

1

2

4

3 5

18

Return

© BT Products

June 20, 1997

Quality Parts

0390-000

0390-000 Battery compartment parts ITEM # PART # 1 1 2 2 3 4 5

303032-000 303032-001 302931-000 302923-000 25203-09 25189-02 25204-09

June 20, 1997

Return

# FOR ASSY.

NAME Frame, Left battery roller Frame, Right battery roller Door (without battery rollers) Door (with battery rollers) Shaft Bearing Roller

© BT Products

1 1 2 1 4 8 4

UNITS Left Right No battery rollers Battery rollers

19

Quality Parts

0640-000 0640-000

1

2 3 4 5 6

7

8 9

5

10

12 11

13

20

Return

© BT Products

June 25, 1997

Quality Parts

0640-000

0640-000 Drivers controls (speed & direction) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

Cover Spring Bracket Screw, thread form Pin, roll Cam Return Spring Housing, switch Bushing Shaft, cam Control, thumb Pin, threaded

301726-001 301918-000 301727-000 301825-010 301964-032 109631 101216 46490 301717-000 307444-000 301780-000 301718-000 301779-000

June 25, 1997

Return

# FOR ASSY.

© BT Products

UNITS

1 4 1 6 3 1 1 1 1 2 1 2 2

21

Quality Parts

0850-000 0850-000

3

2 1

Breaking these rules may cause serious or fatal injury to yourself or others Read and understand all warnings and operating instructions in the operator's manual before operating this truck.

Only authorized and trained operators are to operate this machine.

Keep feet clear of drive wheel and lowering frame.

Make a safty check before operating the truck and do not operate if in need of repairs or maintenance.

Maintenance is to be performed by authorized personnel only.

This machine is designed of level floors and normal industrial operations.

BT Prime-Mover Inc. 3305 North Highway 38 Muscatine, Iowa 52761-8800

Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA 52761.

305955-000

4

11

10

5

6

8

9

7

22

Return

© BT Products

August 12, 1998

Quality Parts

0850-000

0850-000 Signs, warnings ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 * 7 7 7 7 7 7 7 7 8 9 10 11 * * * *

Decal, WARNING Decal, SET PARKING BRAKE Decal, data plate Decal, BT LOGO Rivet, 1/8” Compartment, operator’s manual Sleeve, cable Paint, BT RED Spray, BT RED Paint, BT BLACK semi gloss Spray, BT BLACK semi gloss Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Decal, Right BT LOGO Decal, Left BT LOGO Decal, NO STEP Decal, TMX Manual, TMX Operator's Manual, TMX Parts Manual, TMX Master Parts Manual, TMX Service

1 1 1 1 4 1 1 As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

1 1 2 1 1 1 1 1

305955-000 303574-000 NSS 121795-120 NSS 300771-001 49804-00 52-00279-00 52-00257-00 52-00220-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 151847 151848 305507-000 306103-000 303045-003 303046-003 308562-000 303047-000

August 12, 1998

Return

© BT Products

UNITS

23

Quality Parts

Return

© BT Products

Quality Parts

1000 Motors 1000 Motors

Return

© BT Products

Quality Parts

1760-100 1760-100

Serial number 27179000 and Before

1

11 9

3 7 5

2 4

10 8 6

11

15 9

14

7

16

6

10

8

5 19

12 18

18 19

10 7 9 11

13

10 7

9 11

21

20

20 22

17

23 24

27

25

28 26

26

Return

© BT Products

September 17, 1999

Quality Parts

1760-100

1760-100 Drive motor Serial number 27179000 and Before

NOT Sepex trucks ITEM # PART #

NAME

*

302308-000

Drive Motor Assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

301327-001 301327-002 301327-003 302515-000 300540-000 300541-000 300542-000 300543-000 300544-000 300545-000 302516-000 301327-000 301327-005 301327-006 301327-007 301327-008 302518-000 300541-000 300554-000 300562-000 300563-000 301327-010 300560-000 301327-011 300560-000 301327-012 301327-013 301327-014

Screw, CE clamp Cover, brush Shield, end Terminal, crossover and Insulator, washer Insulator, brushing Gasket Insulator, washer Washer Lockwasher Nut Holder, brush Brush Spring Terminal, screw brush Holder, screw brush Stator, complete Insulator, brushing Insulator, washer Washer, belleville Spacer, washer Shim, washer Bearing, ball Armature Bearing, ball Shield, end Screw, clamp Seal, shaft

4 1 1 2 4 2 4 2 4 4 8 1 4 4 4 4 1 2 2 2 1 1 1 1 1 1 4 1

September 17, 1999

Return

# FOR ASSY.

© BT Products

UNITS

27

Quality Parts

1760-101 1760-101

Serial number 27179001 - UP

1 2

3

4 5 6

7

8 9

1

14

13

12

11 10

28

Return

© BT Products

August 23, 1999

Quality Parts

1760-101

1760-101 Drive motor Serial number 27179001 - UP

Sepex trucks only ITEM # PART #

NAME

*

305880-000

Motor assembly, drive

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14

306643-000 302363-000 306644-000 300418-000 301280-005 300420-000 300421-000 306645-000 300435-000 306642-000 300427-000 300420-000 306641-000 306640-000

Kit, field coil Kit, lead assembly Brush Spring Plate, brush Bearing Washer, wave Endhead, commutator Band, head Armature Ring, retainer Bearing Endhead, drive Seal

1 1 4 4 1 1 1 1 1 1 1 1 1 1

K

305982-000

Kit, “EE” cover band

1

August 23, 1999

Return

# FOR ASSY.

© BT Products

UNITS

“EE”

29

Quality Parts

Return

© BT Products

Quality Parts

2000 Transmission / Drive Gear 2000 Transmission / Drive Gear

Return

© BT Products

Quality Parts

2550-000 2550-000

Torque nut to 250 ft./lb while turning wheel.

1 2

15 14

3

13

6 4

5 10

7

10

12

8 11

NOTE! Replace axle nut with new nut whenever drive wheel is removed. Failure to replace with new nut could result in damage to drive wheel and/ or transmission.

32

Return

12

© BT Products

16

9

6

August 28, 1998

Quality Parts

2550-000

2550-000 Mechanical drive gear unit ITEM # PART # *

301633-006

Transmission assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

301580-001 11890-09 11844-02 301887-000 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 301626-000 11205-27 23007-00 11039-31 164046 301627-000

Case, gear Pin, dowel Key Gear, pinion Nut, flanged (Torque 35 ft-lb) Screw, socket head (Torque 14 ft-lb) Cover, gear case Plug, drain/fill pipe Washer, sealing Bearing, ball Gear, idler Bearing Ring Seal Nut, flanged (Torque 250 ft-lb) Gear, drive

1 2 1 1 1 9 1 2 1 2 1 2 1 1 1 1

August 28, 1998

Return

# FOR ASSY.

NAME

© BT Products

UNITS

33

Quality Parts

Return

© BT Products

Quality Parts

3000 Brake / Wheel System 3000 Brake / Wheel System

Return

© BT Products

Quality Parts

3300-000 3300-000

1

3

3

2 4 5 8 7

3 6

36

Return

© BT Products

August 23, 1999

Quality Parts

3300-000

3300-000 Parking brake system ITEM # PART # 1 2 3 4 5 6 7 8

11844-02 Key ------------------- Brake assembly (See Fig.# 3360-000) 303009-025 Screw, socket head (Torque 14 ft./lbs.)

302558-000 Bracket, brake cable ------------------- Transmission assembly (See Fig.# 2550-000) ------------------- Drive motor assembly (See Fig.# 1760-101) 304435-000 Drum, brake 301654-012 Nut

August 23, 1999

Return

# FOR ASSY.

NAME

© BT Products

UNITS

1 1 9 1 1 1 1 1

37

Quality Parts

3360-000 3360-000

1

3 2 4

6

38

Return

5

© BT Products

December 1996

Quality Parts

3360-000

3360-000 Brake drum / disc assembly ITEM # PART #

# FOR ASSY.

NAME

*

23008-00

Brake assembly

1

1 2 3 4 5 6

300199-000 300200-000 300201-000 300202-000 300204-000 300203-000

Cam Plate Lever Clip Spring Shoe

1 1 1 1 2 2

UNITS

Brake assembly Information

December 1996

Return

© BT Products

39

Quality Parts

3530-000 3530-000

2 1

3

40

Return

© BT Products

August 12, 1998

Quality Parts

3530-000

3530-000 Drive wheel ITEM # PART # 1 1 1 1 1 2 2 2 2 2 3

302258-000 302258-002 302258-003 302258-004 302258-006 20071-01 20071-03 20071-04 20071-05 303624-000 302247-000

August 12, 1998

Return

# FOR ASSY.

NAME Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip Rubber Shell drive Wheel, Crowned Urethane Tire, Rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip Rubber Shell drive Tire, Crowned Urethane Wheel, drive

© BT Products

1 1 1 1 1 1 1 1 1 1 1

UNITS Rubber Non-marking Traction-lug Grip Rubber Crowned Poly Rubber Non-marking Traction-lug Grip Rubber Crowned Poly

41

Quality Parts

3550-000 3550-000

3 1

4

5

2 3

2 6 7

42

Return

© BT Products

January 1997

Quality Parts

3550-000

3550-000 Fork / support arm / outrigger wheels ITEM # 1 2 3 4 4 5 6 7

NAME

42143-01 302928-000 49910-03 302922-000 302922-001 11160-11 303898-000 302770-035

Spacer Guard, string Bearing Wheel, Urethane Wheel, Rubber Fitting, grease Washer Screw, cap

January 1997

Return

# FOR ASSY.

PART #

© BT Products

2 4 4 2 2 2 2 2

UNITS

Urethane Rubber

43

Quality Parts

Return

© BT Products

Quality Parts

4000 Steering System 4000 Steering System

Return

© BT Products

Quality Parts

4110-000 4110-000

12

1 13

10 3

42

5

6

2

9

14

7

15

8

41 2 4

39

20

16

19

18

21

17

22 23

40

24 25

7

27

26

2 15

37 36

38 35 11

31

29

30

28

34

32

43

33 CONNECT TO BRAKE

46

Return

© BT Products

July 31, 1998

Quality Parts

4110-000

4110-000 Handle stem and brake levers ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

Stem, handle 1 Screw, socket flat head 8 Pin, yoke 1 Cotter, internal 1 Link, pivot 1 Bushing, flanged 2 Washer, shim 0.030 in. [0.762 mm] 4 Pin, groove 2 Pin, spring 4 Bracket, hand brake 1 Screw, socket head 6 Control head assembly (See Fig.# 4111-000) 1 Cover 1 Handle, brake (As Shown) 1 As Shown Handle, brake (Not Shown) 1 Not Shown Grip 3 Bushing, sleeve 2 Pivot 2 Screw, socket head 2 Spring 2 Clevis 1 Nut, jam 1 Bar, brake link 1 Screw, socket head 1 Joint, ball 1 Nut 1 Handle, park brake 1 Nut, clip 2 Cover, brake 1 Spring 1 Nut, jam 1 Anchor, spring 1 Cable, brake 1 Pin with cotter pin 1 Base, stem handle 1 Latch, bar 1 Spring 1 Bolt, shoulder 1 Bushing, flanged 2 Bolt, shoulder 1 Shaft, pivot 1 Handle 1 Bolt, shoulder 1 Shim, 0.005 in. [0.127 mm] As Req’d.

306056-000 301952-016 11135-04 11429-04 302557-000 11695-11 14993-19 302810-000 302806-000 302550-000 301954-025 -----------------302555-000 302559-000 302559-001 303899-000 11020-45 302556-000 302811-008 302802-000 22120-00 11129-06 302544-000 304128-000 302804-000 11129-08 302546-000 14851-05 306023-001 302803-000 11129-05 302545-000 302808-000 13282-00 306079-000 305958-000 306039-000 11045-04 305928-000 11045-04 306022-000 304762-000 11873-16 307704-000

July 31, 1998

Return

# FOR ASSY.

© BT Products

UNITS

47

Quality Parts

4111-000 4111-000

2 3 1 4 13 12

6

5

14 15

17 2

16

10 11

9 8

48

Return

7

© BT Products

July 31, 1998

Quality Parts

4111-000

4111-000 Steering arm / wheel (Handle head assembly) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Housing, switch Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head Knob assembly Grip, fixed Pin, roll Coupler Block Pin Screw, socket (not part of handle assy.)

301717-000 301921-012 301724-000 301960-004 302080-000 301723-001 301965-026 301961-010 302864-000 302839-030 302872-002 302862-000 301964-016 302831-000 301781-000 301778-000 301954-035

July 31, 1998

Return

# FOR ASSY.

© BT Products

UNITS

1 9 1 1 1 1 1 1 1 8 2 2 2 2 2 2 2

49

Quality Parts

4180-000 4180-000

1 2

7

6

5 3 4

50

Return

© BT Products

August 23, 1999

Quality Parts

4180-000

4180-000 Steering / radial bearing ITEM # PART # 1 2 3 4 5 6 7

301946-001 ----------------11160-14 ----------------11205-26 301946-000 11205-30

August 23, 1999

Return

# FOR ASSY.

NAME Seal, small felt Frame (See Fig.# 0300-000) Fitting, 90° grease Transmission assembly (See Fig.# 2550-000) Bearing Seal, large felt Bearing

© BT Products

UNITS

1 1 1 1 1 1 1

51

Quality Parts

Return

© BT Products

Quality Parts

5000 Electrical System 5000 Electrical System

Return

© BT Products

Quality Parts

5160-000 5160-000

1

2

4

5

3

54

Return

© BT Products

June 23, 1997

Quality Parts

5160-000

5160-000 General alarm signal ITEM # PART # 1 2 3 4 5

302129-000 301917-000 301954-035 23309-01 11020-46

June 23, 1997

Return

# FOR ASSY.

NAME Switch, horn Spring, return Screw, socket head Horn Bushing

© BT Products

UNITS

1 2 1 1 1

55

Quality Parts

5180-000 5180-000

3

2

4

2 1

56

Return

© BT Products

April 1997

Quality Parts

5180-000

5180-000 Current collector, cable drum ITEM # PART # 1 2 3 4

April 1997

Return

50004-03 20348 307567-000 301960-010

# FOR ASSY.

NAME Screw, cap Washer, flat Strap, static (cut to length) Nut

© BT Products

UNITS

1 2 1 1

57

Quality Parts

5190-000 5190-000

2

3

1

4

5

58

Return

© BT Products

August 23, 1999

Quality Parts

5190-000

5190-000 Battery connector ITEM # PART # 1 1 1 1 2 3 4 5

49854-01 49854-03 49854-04 49854-08 301952-040 ------------------------------301960-006

August 23, 1999

Return

# FOR ASSY.

NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Screw, cap Cable, NEGATIVE (See Fig.# 5430-000) Cable, POSITIVE (See Fig.# 5430-000) Nut

© BT Products

1 1 1 1 2 1 1 2

UNITS GRAY YELLOW RED BLUE

59

Quality Parts

5192-100 5192-100

1

60

Return

© BT Products

March 13, 1998

Quality Parts

5192-100

5192-100 300 Amp system line contactor ITEM # PART # 1 *

304297-000 301951-010

March 13, 1998

Return

# FOR ASSY.

NAME Contactor, 300 Amp line “E” Screw, cap

© BT Products

1 2

UNITS “E”

61

Quality Parts

5192-200 5192-200

1

62

Return

© BT Products

July 17, 1998

Quality Parts

5192-200

5192-200 200/300 Amp system “EE” line contactor ITEM # PART # 1 *

304297-001 301951-010

July 17, 1998

Return

# FOR ASSY.

NAME Contactor, line “EE” Screw, cap

© BT Products

2 1

UNITS “EE”

63

Quality Parts

5230-000 5230-000

1

3

2

4

7

5

6

64

Return

© BT Products

June 19, 1997

Quality Parts

5230-000

5230-000 Voltage / battery indicator ITEM # PART # 1 2 3 4 5 6 7

306051-001 306055-000 11823-06 49350-05 305282-001 301445-001 14915-01

June 19, 1997

Return

# FOR ASSY.

NAME Display, BDI/Hourmeter (lift interrupt/speed dropout) Harness, wire Fitting, wire splice Plug, resistor 1.5K Battery discharge indicator, BDI Battery discharge indicator/hourmeter Plug, gauge (Cap)

© BT Products

UNITS

1 1 2 1 1 1 1

65

Quality Parts

5290-000 5290-000

1

QUARTZ

HOURS

1 10

66

Return

© BT Products

October 1996

Quality Parts

5290-000

5290-000 Hourmeter / speedometer ITEM # PART # 1

302201-000

October 1996

Return

# FOR ASSY.

NAME Hourmeter

UNITS

1

© BT Products

67

Quality Parts

5310-000 5310-000

0

1/2

1

1 8

1

2 I O

3

4

5

68

Return

© BT Products

June 18, 1997

Quality Parts

5310-000

5310-000 Start / stop switch ITEM # PART # 1 1 2 3 4 4 5

302016-000 307109-000 305493-000 11880-09 20208-00 20323-00 14986-03

June 18, 1997

Return

# FOR ASSY.

NAME Switch, key Switch, toggle Switch, disconnect Screw Switch, brake interlock Switch, brake interlock (Sealed) Nut, twin

© BT Products

1 1 1 2 1 1 1

UNITS

Sealed

69

Quality Parts

5330-000 5330-000

1 2

3

70

Return

© BT Products

December 03, 1997

Quality Parts

5330-000

5330-000 Speed controls ITEM # PART # 1 2 3

307644-000 119697 301825-010

December 03, 1997

Return

# FOR ASSY.

NAME Potentiometer bracket assembly Gear Screw

© BT Products

UNITS

1 1 2

71

Quality Parts

5390-000 5390-000

1

72

Return

© BT Products

June 20, 1997

Quality Parts

5390-000

5390-000 Control cables / harness (Handle head) ITEM # PART # 1

302023-000

June 20, 1997

Return

# FOR ASSY.

NAME Harness, head

© BT Products

UNITS

1

73

Quality Parts

5390-100 5390-100

1

4 3

2

Tab 6 Tab 2 BDI/Hourmeter Tab 3 Tab 5 5

6

74

Return

© BT Products

August 23, 1999

Quality Parts

5390-100

5390-100 Control cables / harness (Control wire) ITEM # PART # 1 2 3 4 5 * * 6 * * *

307344-000 Harness, main truck 20163-102 Jumper (NOT used with speed dropout) ------------------- Breaker, control circuit (See Fig.# 5910-000) 301951-010 Screw, cap 15677-10 Clamp 301652-030 Screw, cap 301960-008 Nut 302948-000 Switch, platform 11880-09 Screw, round head 14986-03 Nut, twin 49771-01 Fitting, wire

August 23, 1999

Return

# FOR ASSY.

NAME

© BT Products

UNITS

1 1 1 1 2 2 2 1 2 1 2

75

Quality Parts

5430-000 5430-000

14 13 1 12

2

11

5

6

3

7 4 15

A1

E2

A2

E1

8

9 10

76

Return

© BT Products

August 23, 1999

Quality Parts

5430-000

5430-000 Control cables / harness (Power wire) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 * 11 * 12 * 13 14 15

305975-006 Cable 1 305975-007 Cable 1 301951-016 Screw 2 306848-000 Bar, bus 2 ------------------- Breaker, drive circuit (See Fig.# 5911-000) 1 305974-012 Cable 1 305974-011 Cable 1 305974-009 Cable 1 305974-010 Cable 1 52-05103-00 Sleeve (2.3 feet) As Req’d.

15677-14 Clamp 2 50003-02 Screw, cap 3 50001-11 Lockwasher 3 50002-05 Screw, cap 2 50001-09 Lockwasher 2 305976-003 Cable 1 305976-004 Cable 1 ------------------- Breaker, control circuit (See Fig.# 5910-000) 1

August 23, 1999

Return

# FOR ASSY.

NAME

© BT Products

UNITS

2.3 feet

77

Quality Parts

5460-000 5460-000

NO Se L e on fig g ur er e Av 54 a 60 ila -0 ble 01

Serial number 27179000 - 27300000

1

2

78

Return

© BT Products

November 06, 1997

Quality Parts

5460-000

5460-000 Transistor panel (24 Volt, 400 Amp system) Serial number 27179000 - 27300000 ITEM # PART # 306777-000 301826-016

Controller, 400 AMP system Screw, cap

1 3

UNITS 24 Volt

NO Se L e on fig g ur er e Av 54 a 60 ila -0 ble 01

1 2

# FOR ASSY.

NAME

November 06, 1997

Return

© BT Products

79

Quality Parts

5460-001 5460-001

Serial number 27300001 - UP

1

2

80

Return

© BT Products

August 23, 1999

Quality Parts

5460-001

5460-001 Transistor panel (24 Volt, 400 Amp system) Serial number 27300001 - UP ITEM # PART # 1 2

309807-000 301826-016

August 23, 1999

Return

# FOR ASSY.

NAME Controller, 400 AMP system Screw, cap

© BT Products

1 3

UNITS 24 Volt

81

Quality Parts

5510-000 5510-000

5 1

8

7

4

3

2

6 9

82

Return

© BT Products

July 20, 1998

Quality Parts

5510-000

5510-000 Micro switches ITEM # PART # 1 1 2 3 4 5 6 7 8 9

307289-000 308518-000 NSS NSS NSS NSS NSS NSS NSS 301825-010

July 20, 1998

Return

# FOR ASSY.

NAME Kit, switch (Before serial number 27179001) Kit, switch (After serial number 27179001) Screw, machine Switch, rearward Spacer Switch, forward Bracket Lockwasher Nut Screw

© BT Products

1 1 2 1 1 1 1 2 2 2

UNITS Before After

83

Quality Parts

5910-000 5910-000

1

84

Return

© BT Products

May 20, 1998

Quality Parts

5910-000

5910-000 Control circuit breaker ITEM # PART # 1

301889-000

May 20, 1998

Return

NAME Breaker, 12 AMP

© BT Products

# FOR ASSY.

UNITS

1

12 AMP

85

Quality Parts

5911-000 5911-000

1

Old

86

Return

New

© BT Products

May 20, 1998

Quality Parts

5911-000

5911-000 Power circuit breaker ITEM # PART # 1

301890-001

May 20, 1998

Return

NAME Breaker, 150 AMP

© BT Products

# FOR ASSY.

UNITS

1

150 AMP

87

Quality Parts

Return

© BT Products

Quality Parts

6000 Hydraulic System 6000 Hydraulic System

Return

© BT Products

Quality Parts

Return

© BT Products

Quality Parts

7000 Operating Function - Lifting Device 7000 Operating Function Lifting Device

Return

© BT Products

Quality Parts

Return

© BT Products

Quality Parts

8000 Peripheral / Installation Equipment 8000 Peripheral / Installation Equipment

Return

© BT Products

Quality Parts

Return

© BT Products

Quality Parts

9000 Options / Attachments 9000 Options / Attachments

Return

© BT Products

Quality Parts

9370-000 9370-000 2 1 3

7

4 5 6 8 10 11

12

9

13 14

96

Return

© BT Products

June 20, 1997

Quality Parts

9370-000

9370-000 Warning lights / alarm ITEM # PART #

NAME

# FOR ASSY.

1 1 2 2 3 4 5 6 7 8 9 10 * 11 12 14 * * 14

Light, RED flashing Light, AMBER flashing Lens, RED Lens, AMBER Reflector Bulb, flashing Screw Base Screw, socket Connector, butt Nut Cable (7 feet) Fitting, wire Tie, cable Pole, flashing light Alarm, travel Plug, diode Fitting, 90° wire Screw, thread form

1 RED 1 AMBER 1 RED 1 AMBER 1 1 3 1 2 2 2 As Req'd.

2 4 1 1 2 2 2

29030-01 29030-04 304164-000 302294-000 NSS 300792-000 NSS NSS 301954-035 11823-06 301960-008 52-07907-00 49771-09 25332-01 303939-000 49283-00 49607-00 49771-02 301826-016

June 20, 1997

Return

© BT Products

UNITS

97

Quality Parts

9510-000 9510-000

5 6 1 2 3

4

7 9 8

10 11 12 13 14 15

98

Return

© BT Products

January 1997

Quality Parts

9510-000

9510-000 Towing hook ITEM # PART # 1 2 3 4

303038-000 11634-00 50000-15 301957-050

Pintle assembly Hook, Pintle Washer, flat Screw, cap

1 1 2 2

5 6 7 8 9 10 11

302996-000 49919-02 303094-001 NSS 49926-08 50000-15 301957-050

Coupler assembly, automatic Knob Lever Coupler assembly Pin, cotter Washer, flat Screw, cap

1 1 1 1 1 4 4

12 13 14 15

303037-000 24223-00 50000-15 301957-050

Tow eye assembly Tow, eye Washer, flat Screw, cap

1 1 4 4

January 1997

Return

# FOR ASSY.

NAME

© BT Products

UNITS

99

Quality Parts

9660-000 9660-000 CONTROL HANDLE TOP VIEW

CONTROL HANDLE SIDE VIEW-SECTION

4

6

POSITION HEATER ON INSIDE OF BRACKET.

5

5 6

POSITION HEATER ON INSIDE OF COVER AS SHOWN.

3 CRIMP .250” [6.35mm] INSULATED MALE TABS ONTO HEATER LEADS AND CONNECT LEADS TO HARNESS.

1

2

100

Return

© BT Products

June 20, 1997

Quality Parts

9660-000

9660-000 Electrical heater ITEM # PART # 1 * * * 2 3 4 5 6

49831-00 301700-010 301960-004 50001-07 307306-000 302231-000 302224-000 49771-09 49506-03

June 20, 1997

Return

# FOR ASSY.

NAME Thermostat Screw Lockwasher Nut Bracket Harness, heater Bracket, heater Tab, wire, male Heater

© BT Products

UNITS

1 2 2 2 1 2 1 4 2

101

Quality Parts

9660-100 9660-100

4 3 8

5 6 7 6 5

2 1

102

Return

© BT Products

June 20, 1997

Quality Parts

9660-100

9660-100 Electrical heater (24 Volt) ITEM # PART # 1 * * 2 3 4 5 6 7 8

49506-03 49771-09 25332-01 25275-01 307053-000 301951-025 301700-010 307055-000 42223-02 307537-000

June 20, 1997

Return

# FOR ASSY.

NAME Heater Fitting, wire Tie, wire Fuse, 10 AMP (Supplied with item # 8) Block, driver Screw Screw Mount, heater Heater Harness

© BT Products

1 2 1 1 1 1 2 2 1 1

UNITS

10 AMP

103

Quality Parts

Return

© BT Products

Quality Parts

10000 Tools 10000 Tools

Return

© BT Products

Quality Parts

10010-000 10010-000

1 2

106

Return

© BT Products

January 21, 1998

Quality Parts

10010-000

10010-000 Electrical controllers (Handset) ITEM # PART # 1 2

306415-000 306416-000

January 21, 1998

Return

# FOR ASSY.

NAME Kit, handset Cable, handset

UNITS

1 1

© BT Products

107

Quality Parts

10020-000 10020-000

1

3

2

4

6

5

108

Return

© BT Products

January 21, 1998

Quality Parts

10020-000

10020-000 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

January 21, 1998

Return

# FOR ASSY.

NAME Adapter, flush and hard to reach Lifter, battery pack Tool, bearing installing Socket, Relief Valve Lubricant, lift truck Lubricant, 2 oz. Molykote Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ML tube #515 gasket eliminator

© BT Products

UNITS

1 1 1 1 1 1 1 1 1

109

Quality Parts

Return

© BT Products

Quality Parts

11000 Numerical Index 11000 Numerical Index

Return

© BT Products

Return

© BT Products

TMX Electical Truck Numerical Index

TMX ELECTRIC TRUCK Numerical Index

This Numerical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers.

PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

20259 20348 46490 101216 109631 119697 151847 151848 164046 200025 202154 11020-45 11020-46 11030-21 11039-31 11045-04 11045-04 11045-04 11129-05 11129-06 11129-08 11135-04 11160-11 11160-14 11205-26 11205-27 11205-30 11429-04 11634-00 11695-11 11823-06 11823-06 11844-02 11844-02 11873-16 11880-09 11880-09 11890-09 11897-05 121795-120 13282-00 14851-05 14915-01 14986-03 14986-03 14993-19 15677-10 15677-14 20071-01 20071-03 20071-04 20071-05 20163-102 20208-00

0342-000 5180-000 0640-000 0640-000 0640-000 5330-000 0850-000 0850-000 2550-000 10020-000 10020-000 4110-000 5160-000 2550-000 2550-000 0341-000 4110-000 4110-000 4110-000 4110-000 4110-000 4110-000 3550-000 4180-000 4180-000 2550-000 4180-000 4110-000 9510-000 4110-000 5230-000 9370-000 2550-000 3300-000 4110-000 5310-000 5390-100 2550-000 2550-000 0850-000 4110-000 4110-000 5230-000 5310-000 5390-100 4110-000 5390-100 5430-000 3530-000 3530-000 3530-000 3530-000 5390-100 5310-000

2 2 8 7 6 2 8 9 15 6 1 16 5 10 14 3 37 39 30 21 25 3 5 3 5 12 7 4 2 6 3 8 3 1 42 3 * 2 9 4 33 27 7 5 * 7 5 * 2 2 2 2 2 4

20323-00 22120-00 23007-00 23008-00 23309-01 24223-00 25189-02 25203-09 25204-09 25275-01 25332-01 25332-01 29030-01 29030-04 300128-000 300129-000 300161-000 300199-000 300200-000 300201-000 300202-000 300203-000 300204-000 300418-000 300420-000 300420-000 300421-000 300427-000 300435-000 300540-000 300541-000 300541-000 300542-000 300543-000 300544-000 300545-000 300554-000 300560-000 300560-000 300562-000 300563-000 300771-001 300792-000 301280-005 301327-000 301327-001 301327-002 301327-003 301327-005 301327-006 301327-007 301327-008 301327-010 301327-011

5310-000 4110-000 2550-000 3360-000 5160-000 9510-000 0390-000 0390-000 0390-000 9660-100 9370-000 9660-100 9370-000 9370-000 10020-000 10020-000 10020-000 3360-000 3360-000 3360-000 3360-000 3360-000 3360-000 1760-101 1760-101 1760-101 1760-101 1760-101 1760-101 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 0850-000 9370-000 1760-101 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100

4 20 13 * 4 13 4 3 5 2 11 * 1 1 2 3 4 1 2 3 4 6 5 4 6 12 7 11 9 5 6 18 7 8 9 10 19 23 25 20 21 6 4 5 12 1 2 3 13 14 15 16 22 24

September 17, 1999

Return

© BT Products

113

TMX ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

301327-012 301327-013 301327-014 301445-001 301580-001 301581-000 301582-000 301583-000 301584-000 301626-000 301627-000 301633-006 301652-030 301652-030 301653-020 301654-012 301654-012 301700-010 301700-010 301717-000 301717-000 301718-000 301723-001 301724-000 301726-001 301727-000 301747-000 301778-000 301779-000 301780-000 301781-000 301802-000 301825-010 301825-010 301825-010 301826-016 301826-016 301826-016 301826-016 301827-020 301887-000 301889-000 301890-001 301917-000 301918-000 301921-012 301922-020 301946-000 301946-001 301951-010 301951-010 301951-010 301951-010 301951-016 301951-025 301952-016 301952-040 301954-025

1760-100 1760-100 1760-100 5230-000 2550-000 2550-000 10020-000 10020-000 10020-000 2550-000 2550-000 2550-000 0340-000 5390-100 2550-000 2550-000 3300-000 9660-000 9660-100 0640-000 4111-000 0640-000 4111-000 4111-000 0640-000 0640-000 0300-000 4111-000 0640-000 0640-000 4111-000 0340-000 0640-000 5330-000 5510-000 0340-000 5460-000 5460-001 9370-000 0300-000 2550-000 5910-000 5911-000 5160-000 0640-000 4111-000 0340-000 4180-000 4180-000 0341-000 5192-100 5192-200 5390-100 5430-000 9660-100 4110-000 5190-000 4110-000

26 27 28 6 1 7 * * * 11 16 * 11 * 8 5 8 * 5 9 1 12 6 3 1 3 3 16 13 11 15 9 4 3 9 13 2 2 14 5 4 1 1 2 2 2 1 6 1 1 * * 4 3 4 2 2 11

301954-035 301954-035 301954-035 301955-016 301955-016 301957-050 301957-050 301957-050 301960-004 301960-004 301960-006 301960-008 301960-008 301960-010 301961-010 301964-016 301964-032 301965-026 302016-000 302023-000 302057-000 302060-000 302069-000 302080-000 302129-000 302201-000 302224-000 302231-000 302247-000 302258-000 302258-002 302258-003 302258-004 302258-006 302294-000 302308-000 302363-000 302379-000 302398-000 302515-000 302516-000 302518-000 302544-000 302545-000 302546-000 302550-000 302555-000 302556-000 302557-000 302558-000 302559-000 302559-001 302589-000 302596-000 302597-000 302770-035 302792-000 302802-000

4111-000 5160-000 9370-000 0300-000 0340-000 9510-000 9510-000 9510-000 4111-000 9660-000 5190-000 5390-100 9370-000 5180-000 4111-000 4111-000 0640-000 4111-000 5310-000 5390-000 0300-000 0340-000 0340-000 4111-000 5160-000 5290-000 9660-000 9660-000 3530-000 3530-000 3530-000 3530-000 3530-000 3530-000 9370-000 1760-100 1760-101 0340-000 0340-000 1760-100 1760-100 1760-100 4110-000 4110-000 4110-000 4110-000 4110-000 4110-000 4110-000 3300-000 4110-000 4110-000 0300-000 0340-000 0340-000 3550-000 0341-000 4110-000

17 3 7 4 5 4 11 15 4 * 5 * 9 4 8 13 5 7 1 1 2 10 14 5 1 1 4 3 3 1 1 1 1 1 2 * 2 6 15 4 11 17 22 31 26 10 13 17 5 4 14 14 6 12 3 7 * 19

114

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© BT Products

September 17, 1999

TMX ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

302803-000 302804-000 302806-000 302808-000 302810-000 302811-008 302831-000 302839-030 302862-000 302864-000 302872-002 302909-000 302916-000 302922-000 302922-001 302923-000 302928-000 302931-000 302935-000 302948-000 302961-000 302996-000 303009-025 303009-025 303032-000 303032-001 303037-000 303038-000 303045-003 303046-003 303047-000 303094-001 303574-000 303624-000 303898-000 303899-000 303939-000 304128-000 304164-000 304297-000 304297-001 304435-000 304762-000 304764-000 305273-000 305282-001 305493-000 305507-000 305880-000 305928-000 305955-000 305958-000 305974-009 305974-010 305974-011 305974-012 305975-006 305975-007

4110-000 4110-000 4110-000 4110-000 4110-000 4110-000 4111-000 4111-000 4111-000 4111-000 4111-000 0340-000 0340-000 3550-000 3550-000 0390-000 3550-000 0390-000 0300-000 5390-100 0340-000 9510-000 2550-000 3300-000 0390-000 0390-000 9510-000 9510-000 0850-000 0850-000 0850-000 9510-000 0850-000 3530-000 3550-000 4110-000 9370-000 4110-000 9370-000 5192-100 5192-200 3300-000 4110-000 0342-000 0340-000 5230-000 5310-000 0850-000 1760-101 4110-000 0850-000 4110-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000

29 24 9 32 8 18 14 10 12 9 11 16 2 4 4 2 2 2 1 6 7 5 6 3 1 1 12 1 * * * 7 2 2 6 15 12 23 2 1 1 7 41 4 4 5 2 10 * 38 1 35 8 9 7 6 1 2

305976-003 305976-004 305982-000 306022-000 306023-001 306039-000 306051-001 306055-000 306056-000 306079-000 306103-000 306240-000 306415-000 306416-000 306640-000 306641-000 306642-000 306643-000 306644-000 306645-000 306777-000 306848-000 306852-000 307053-000 307055-000 307109-000 307289-000 307306-000 307344-000 307444-000 307537-000 307567-000 307602-000 307603-000 307644-000 307704-000 308518-000 308562-000 308571-000 309807-000 42143-01 42223-02 49283-00 49350-05 49506-03 49506-03 49607-00 49670-00 49771-01 49771-02 49771-09 49771-09 49771-09 49804-00 49831-00 49854-01 49854-03 49854-04

5430-000 5430-000 1760-101 4110-000 4110-000 4110-000 5230-000 5230-000 4110-000 4110-000 0850-000 0340-000 10010-000 10010-000 1760-101 1760-101 1760-101 1760-101 1760-101 1760-101 5460-000 5430-000 0342-000 9660-100 9660-100 5310-000 5510-000 9660-000 5390-100 0640-000 9660-100 5180-000 0341-000 0341-000 5330-000 4110-000 5510-000 0850-000 0341-000 5460-001 3550-000 9660-100 9370-000 5230-000 9660-000 9660-100 9370-000 10020-000 5390-100 9370-000 9370-000 9660-000 9660-100 0850-000 9660-000 5190-000 5190-000 5190-000

13 14 K 40 28 36 1 2 1 34 11 8 1 2 14 13 10 1 3 8 1 4 1 3 6 1 1 2 1 10 8 3 * * 1 43 1 * 2 1 1 7 14 4 6 1 * 5 * * * 5 * * 1 1 1 1

September 17, 1999

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© BT Products

115

TMX ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

49854-08 49910-03 49919-02 49926-08 50000-15 50000-15 50000-15 50001-07 50001-09 50001-09 50001-11 50002-05 50003-02 50004-03 52-00220-00 52-00224-00 52-00237-00 52-00247-00 52-00257-00 52-00260-00 52-00276-00 52-00279-00 52-05103-00 52-07907-00

5190-000 3550-000 9510-000 9510-000 9510-000 9510-000 9510-000 9660-000 0342-000 5430-000 5430-000 5430-000 5430-000 5180-000 0850-000 0850-000 0850-000 0850-000 0850-000 0850-000 0850-000 0850-000 5430-000 9370-000

1 3 6 9 3 10 14 * 3 * * 12 11 1 7 7 7 7 7 7 7 7 10 10

116

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PART #

© BT Products

FIG #

ITEM #

September 17, 1999

Return

Back Cover

®

BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A Tel (319) 262-7700 • Fax (319) 262-7600

Return

Front Cover

®

Master Quality Parts Book TMX

Electric Tow Tractor Effective Serial Number TMX0027179001 - UP

WARNING Read and observe all warnings on this unit before operating it.

WARNING DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.

Part no: 308562-000

Return

Date: March 05, 2002

BT Prime-Mover is a trademark of BT Prime-Mover Inc., © 2002 BT Prime-Mover Inc., Muscatine, Iowa.

All Rights Reserved.

Return

Parts Ordering PARTS ORDERING INSTRUCTIONS FIELD MODIFICATIONS

HOW TO ORDER When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.

Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately.

If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information.

All prices are FOB factory in Muscatine, Iowa.

Shipping charges are added to the price of the part shipping from the factory.

WHERE TO ORDER

The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)).

BT Prime-Mover will approve such changes requested as we can properly evaluate and rerated as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc.

If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.

Always order parts from the dealer who sold you your BT Prime-Mover. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

All parts of any such industrial truck requiring replacement shall be replaced only by parts of equivalent as to safety with those used in the original design.

EXPLANATION OF SERIAL NUMBER

TMX 00 2 9 265 001

INSTRUCTIONS FOR RETURNING PARTS Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT Prime-Mover cannot accept responsibility for parts returned without authorization.

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

January 22, 2002

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BT Prime-Mover, Inc.

Number of unit for that day Day of year (365) Year (1999) Decade (1990) Capacity Model (TMX)

1

General GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies.

ABBREVIATIONS AND TERMS NA

Not Available

D

B C

NSS Not Sold Separately As Req'd Use as required K Parts of a kit * ------------

A. Right Side B. Rear C. Left Side D. Forward

A

PART LIST

Not shown on drawing See elsewhere for further break down of parts.

CHANGES When changes are made to the machine, revised pages for this manual will be issued.

These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K 2

Return

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------20037 NSS NA 200028

# FOR ASSY.

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

89/180 95/198 108/226 111/240 119/258

January 22, 2002

Quality Parts

5510 5160

5330 9660

5310

0

1/2

1

1 8

BT Prime-Mover Inc. 3305 North Highway 38 Muscatine, Iowa 52761-8800

I O

Breaking these rules may cause serious or fatal injury to yourself or others Read and understand all warnings and operating instructions in the operator's manual before operating this truck.

Only authorized and trained operators are to operate this machine.

Keep feet clear of drive wheel and lowering frame.

Make a safty check before operating the truck and do not operate if in need of repairs or maintenance.

Maintenance is to be performed by authorized personnel only.

This machine is designed of level floors and normal industrial operations.

Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA 52761.

305955-000

0640

0850 5190 4111

5230 5290 0

1/2

9510

1

1 8

4110

5460 4180 0341 3042 9370

5910 5911

5180

0340

5192 5390

0300

0390

3550

10010

3300 3360

1760

2550 3530 10020

July 17, 1998

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BT Prime-Mover, Inc.

3

Index Quality Parts

0000 Chassis 0300-000 Frame / Chassis..................................................................................................................................... 9 0340-000 Inspection covers (Shields & guards) (Replaced by 0340-001 ............................................................ 11 0340-001 Inspection covers (Shields & guards) .................................................................................................. 13 0341-000 Inspection covers (“EE” electrical box) ................................................................................................ 15 0342-000 Inspection covers (Splash guard) ........................................................................................................ 17 0390-000 Battery compartment parts .................................................................................................................. 19 0640-000 Drivers controls (speed & direction)..................................................................................................... 21 0850-000 Signs, warnings (Replaced by 0850-001) ............................................................................................ 23 0850-001 Signs, warnings ................................................................................................................................... 25

1000 Motors 1760-100 Drive motor Serial number 27179000 and Before ............................................................................... 29 1760-101 Drive motor Serial number 27179001 - UP (Replaced by 1760-102) .................................................. 31 1760-102 Drive motor Serial number 27179001 - UP.......................................................................................... 33

2000 Transmission / Drive Gear 2550-000 Mechanical drive gear unit ................................................................................................................... 37

3000 Brake / Wheel System 3300-000 Parking brake system .......................................................................................................................... 41 3360-000 Brake drum / disc assembly (Replaced by 3360-001) ......................................................................... 43 3360-001 Brake drum / disc assembly................................................................................................................. 45 3530-000 Drive wheel (Replaced by 3530-001) .................................................................................................. 47 3530-001 Drive wheel .......................................................................................................................................... 49 3550-000 Fork / support arm / outrigger wheels .................................................................................................. 51

4000 Steering System 4110-000 Handle stem and brake levers ............................................................................................................. 55 4111-000 Steering arm / wheel (Handle head assembly) .................................................................................... 57 4180-000 Steering / radial bearing....................................................................................................................... 59

4

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BT Prime-Mover, Inc.

January 25, 2002

Quality Parts

5000 Electrical System 5160-000 General alarm signal ........................................................................................................................... 63 5180-000 Current collector, cable drum .............................................................................................................. 65 5190-000 Battery connector ................................................................................................................................ 67 5192-100 300 Amp system line contactor ........................................................................................................... 69 5192-200 200/300 Amp system “EE” line contactor ............................................................................................ 71 5230-000 Voltage / battery indicator .................................................................................................................... 73 5290-000 Hourmeter / speedometer.................................................................................................................... 75 5310-000 Start / stop switch ................................................................................................................................ 77 5330-000 Speed controls..................................................................................................................................... 79 5390-000 Control cables / harness (Handle head) .............................................................................................. 81 5390-100 Control cables / harness (Control wire) ............................................................................................... 83 5430-000 Control cables / harness (Power wire)................................................................................................. 85 5460-000 Transistor panel (24 Volt, 400 Amp system) Serial number 27179000 - 27300000 ............................ 87 5460-001 Transistor panel (24 Volt, 400 Amp system) Serial number 27300001 - UP ....................................... 89 5510-000 Micro switches ..................................................................................................................................... 91 5910-000 Control circuit breaker ......................................................................................................................... 93 5911-000 Power circuit breaker ........................................................................................................................... 95

6000 Hydraulic System

7000 Operating Function - Lifting Device

8000 Peripheral / Installation Equipment

9000 Options / Attachments 9370-000 Warning lights / alarm ........................................................................................................................ 105 9510-000 Towing hook ...................................................................................................................................... 107 9660-000 Electrical heater ................................................................................................................................. 109 9660-100 Electrical heater (24 Volt) .................................................................................................................. 111

10000 Tools 10010-000 Electrical controllers (Handset)........................................................................................................ 115 10020-000 Special tools and lubrications .......................................................................................................... 117

11000 Alphabetical/Numerical Index Alphabetical Index ............................................................................................................................................. 121 Numerical Index ................................................................................................................................................. 124

January 25, 2002

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BT Prime-Mover, Inc.

5

Quality Parts

This page intentionally left blank

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BT Prime-Mover, Inc.

Quality Parts

0000 Chassis 0000 Chassis

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BT Prime-Mover, Inc.

Quality Parts

0300-000 0300-000

5 6

1

2 3

4

8

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BT Prime-Mover, Inc.

June 19, 1997

Quality Parts

0300-000

0300-000 Frame / Chassis ITEM # PART # 1

302935-000

2 3 4 5 6

302057-000 301747-000 301955-016 301827-020 302589-000

June 19, 1997

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# FOR ASSY.

NAME

UNITS

Frame, TMX 1 (Also See Fig.# 0390-000 for Battery Roller Frames) Isolator 2 Isolator 2 Screw, cap 2 Screw, cap 2 Bracket, limit switch 1

BT Prime-Mover, Inc.

9

Quality Parts

0340-000

NO Se L e on fig g ur er e Av 03 a 40 ila -0 ble 01

0340-000

16

14

15

1

10

2

9

11

3

12

13

8

4

1

5

6

1

5

7

10

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BT Prime-Mover, Inc.

February 08, 2002

Quality Parts

0340-000

0340-000 Inspection covers (Shields & guards) (Replaced by 0340-001 ITEM # PART # 301922-020 302916-000 302597-000 305273-000 301955-016 302379-000 302961-000 306240-000 301802-000 302060-000 301652-030 302596-000 301826-016 302069-000 302398-000 302909-000

NAME Screw, flat head Bracket, hitch Pad, platform Plate, platform Screw, socket head Angle, platform Cover Door Latch Plate, latch Screw, locking Cover, plate Screw, thread form Bumper, door Pad, knee Cushion, backrest

UNITS

13 1 1 1 4 1 1 1 1 1 2 1 2 2 1 1

NO Se L e on fig g ur er e Av 03 a 40 ila -0 ble 01

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

# FOR ASSY.

February 08, 2002

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BT Prime-Mover, Inc.

11

Quality Parts

0340-001 0340-001

16

14 15

1

10

2

9 11

3

12 13 8

4

1

6 1

5

5

7

12

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BT Prime-Mover, Inc.

February 08, 2002

Quality Parts

0340-001

0340-001 Inspection covers (Shields & guards) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

301922-020 302916-000 302597-000 305273-000 301955-016 302379-000 302961-000 306240-000 311889-000 302060-000 301652-030 302596-000 301826-016 302069-000 302398-000 302909-000

February 08, 2002

Return

# FOR ASSY.

NAME Screw, flat head Bracket, hitch Pad, platform Plate, platform Screw, socket head Angle, platform Cover Door Latch Plate, latch Screw, locking Cover, plate Screw, thread form Bumper, door Pad, knee Cushion, backrest

BT Prime-Mover, Inc.

UNITS

13 1 1 1 4 1 1 1 1 1 2 1 2 2 1 1

13

Quality Parts

0341-000 0341-000

1

3

2

14

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BT Prime-Mover, Inc.

August 23, 1999

Quality Parts

0341-000

0341-000 Inspection covers (“EE” electrical box) ITEM # PART # 1 2 3 * * *

301951-010 308571-000 11045-04 302792-000 307602-000 307603-000

August 23, 1999

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# FOR ASSY.

NAME Screw, cap Box, “EE” Screw, cap Washer, brass flat Washer, Nylon shoulder Washer, Nylon

BT Prime-Mover, Inc.

2 1 2 2 2 2

UNITS “EE”

15

Quality Parts

0342-000 0342-000

1

3

4

2

16

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BT Prime-Mover, Inc.

June 17, 1997

Quality Parts

0342-000

0342-000 Inspection covers (Splash guard) ITEM # PART # 1 2 3 4

306852-000 20259 50001-09 304764-000

June 17, 1997

Return

# FOR ASSY.

NAME Guard, splash Screw Lockwasher Standoff

BT Prime-Mover, Inc.

UNITS

1 3 3 3

17

Quality Parts

0390-000 0390-000

1

2

4

3 5

18

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BT Prime-Mover, Inc.

June 20, 1997

Quality Parts

0390-000

0390-000 Battery compartment parts ITEM # PART # 1 1 2 2 3 4 5

303032-000 303032-001 302931-000 302923-000 25203-09 25189-02 25204-09

June 20, 1997

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# FOR ASSY.

NAME Frame, Left battery roller Frame, Right battery roller Door (without battery rollers) Door (with battery rollers) Shaft Bearing Roller

BT Prime-Mover, Inc.

1 1 2 1 4 8 4

UNITS Left Right No battery rollers Battery rollers

19

Quality Parts

0640-000 0640-000

1

2 3 4 5 6

7 8 9

5

10

12 11

13

20

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BT Prime-Mover, Inc.

June 25, 1997

Quality Parts

0640-000

0640-000 Drivers controls (speed & direction) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13

301726-001 301918-000 301727-000 301825-010 301964-032 109631 101216 46490 301717-000 307444-000 301780-000 301718-000 301779-000

June 25, 1997

Return

# FOR ASSY.

NAME Cover Spring Bracket Screw, thread form Pin, roll Cam Return Spring Housing, switch Bushing Shaft, cam Control, thumb Pin, threaded

BT Prime-Mover, Inc.

UNITS

1 4 1 6 3 1 1 1 1 2 1 2 2

21

Quality Parts

0850-000 0850-000

3

2 1

Breaking these rules may cause serious or fatal injury to yourself or others Read and understand all warnings and operating instructions in the operator's manual before operating this truck.

Only authorized and trained operators are to operate this machine.

Keep feet clear of drive wheel and lowering frame.

NO Se L e on fig g ur er e Av 08 a 50 ila -0 ble 01

Make a safty check before operating the truck and do not operate if in need of repairs or maintenance.

Maintenance is to be performed by authorized personnel only.

This machine is designed of level floors and normal industrial operations.

BT Prime-Mover Inc. 3305 North Highway 38 Muscatine, Iowa 52761-8800

Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA 52761.

305955-000

4

11

10

5

6

8

9

7

22

Return

BT Prime-Mover, Inc.

February 08, 2002

Quality Parts

0850-000

0850-000 Signs, warnings (Replaced by 0850-001) ITEM # PART # 305955-000 303574-000 NSS 121795-120 NSS 300771-001 49804-00 52-00279-00 52-00257-00 52-00221-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 151847 151848 305507-000 306103-000 303045-003 303046-003 308562-000 303047-000

# FOR ASSY.

Decal, WARNING Decal, SET PARKING BRAKE Decal, data plate Decal, BT LOGO Rivet, 1/8” Compartment, operator’s manual Sleeve, cable Paint, BT RED Spray, BT RED Paint, BT BLACK semi gloss Spray, BT BLACK semi gloss Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Decal, Right BT LOGO Decal, Left BT LOGO Decal, NO STEP Decal, TMX Manual, TMX Operator's Manual, TMX Parts Manual, TMX Master Parts Manual, TMX Service

1 1 1 1 4 1 1 As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

1 1 2 1 1 1 1 1

UNITS

NO Se L e on fig g ur er e Av 08 a 50 ila -0 ble 01

1 2 3 4 5 6 * 7 7 7 7 7 7 7 7 8 9 10 11 * * * *

NAME

February 08, 2002

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BT Prime-Mover, Inc.

23

Quality Parts

0850-001 0850-001

3

2 1

BT PRIME-MOVER, INC. 3305 N. HIGHWAY 38 MUSCATINE, IA 52761

4

10

9

5

6

8

7

24

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BT Prime-Mover, Inc.

February 08, 2002

Quality Parts

0850-001

0850-001 Signs, warnings ITEM # PART # 1 2 3 4 5 6 7 7 7 7 7 7 7 7 8 9 10 * * * *

305955-000 303574-000 NSS 121795-120 NSS 300771-001 52-00279-00 52-00257-00 52-00221-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 151847 305507-000 306103-000 308562-000 303047-000 ---------------------------------

February 08, 2002

Return

NAME

# FOR ASSY.

Decal, WARNING Decal, SET PARKING BRAKE Decal, data plate Decal, BT LOGO Rivet, 1/8” Compartment, operator’s manual Paint, BT RED Spray, BT RED Paint, BT BLACK semi gloss Spray, BT BLACK semi gloss Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Decal, BT LOGO Decal, NO STEP Decal, TMX Manual, TMX Master Parts Manual, TMX Service Manual, TMX Operator's Manual, TMX Parts

1 1 1 1 4 1 As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

1 2 1 1 1 1 1

BT Prime-Mover, Inc.

UNITS

25

Quality Parts

This page intentionally left blank

Return

BT Prime-Mover, Inc.

Quality Parts

1000 Motors 1000 Motors

Return

BT Prime-Mover, Inc.

Quality Parts

1760-100 1760-100

Serial number 27179000 and Before

1

11

3

NO Se T e Us fig e ur d o e n 17 th 60 is -1 01

9

7

5

2

4

10

8

11

6

15

9

14

7

16

6

10

19

5

12

18

18 19

7

8

10

7

9 11

13

10

9 11

20

17

23

21

20

22

24

27

25

28

28

Return

26

BT Prime-Mover, Inc.

February 08, 2002

Quality Parts

1760-100

1760-100 Drive motor Serial number 27179000 and Before ITEM # PART #

NOT Sepex trucks NAME

# FOR ASSY.

302308-000

Drive Motor Assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

301327-001 301327-002 301327-003 302515-000 300540-000 300541-000 300542-000 300543-000 300544-000 300545-000 302516-000 301327-000 301327-005 301327-006 301327-007 301327-008 302518-000 300541-000 300554-000 300562-000 300563-000 301327-010 300560-000 301327-011 300560-000 301327-012 301327-013 301327-014

Screw, CE clamp Cover, brush Shield, end Terminal, crossover and Insulator, washer Insulator, brushing Gasket Insulator, washer Washer Lockwasher Nut Holder, brush Brush Spring Terminal, screw brush Holder, screw brush Stator, complete Insulator, brushing Insulator, washer Washer, belleville Spacer, washer Shim, washer Bearing, ball Armature Bearing, ball Shield, end Screw, clamp Seal, shaft

4 1 1 2 4 2 4 2 4 4 8 1 4 4 4 4 1 2 2 2 1 1 1 1 1 1 4 1

NO Se T e Us fig e ur d o e n 17 th 60 is -1 01

*

UNITS

February 08, 2002

Return

BT Prime-Mover, Inc.

29

Quality Parts

1760-101 1760-101

Serial number 27179001 - UP

NO Se L e on fig g ur er e Av 17 a 60 ila -1 ble 02

1

2

4

3

5

7

2

16

8

9

10

6

15

14

13

12

11

K

30

Return

BT Prime-Mover, Inc.

February 21, 2002

Quality Parts

1760-101

1760-101 Drive motor Serial number 27179001 - UP (Replaced by 1760-102)

Sepex trucks only

# FOR ASSY.

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

305880-000 306643-000 302363-000 306644-000 300418-000 301280-005 300420-000 300421-000 306645-000 300435-000 306642-000 301280-001 300427-000 300420-000 306641-000 300425-000

Motor assembly, drive Kit, field coil Kit, lead assembly Brush Spring Plate, brush Bearing Washer, wave Endhead, commutator Band, head Armature Fan Ring, retainer Bearing Endhead, drive Seal

1 1 1 4 4 1 1 1 1 1 1 1 1 1 1 1

K

305982-000

Kit, “EE” cover band

1

UNITS

NO Se L e on fig g ur er e Av 17 a 60 ila -1 ble 02

ITEM # PART #

February 21, 2002

Return

BT Prime-Mover, Inc.

“EE”

31

Quality Parts

1760-102 1760-102

Serial number 27179001 - UP

1

2 4

3

5 7

2 16

8

9 10

6

15 14

13

12 11

K

32

Return

BT Prime-Mover, Inc.

February 21, 2002

Quality Parts

1760-102

1760-102 Drive motor Serial number 27179001 - UP ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

305880-001 306643-000 302363-000 306644-001 300418-000 301280-005 300420-000 300421-000 306645-000 300435-000 306642-000 301280-001 300427-000 300420-000 306641-000 300425-000

Motor assembly, drive Kit, field coil Kit, lead assembly Brush Spring Plate, brush Bearing Washer, wave Endhead, commutator Band, head Armature Fan Ring, retainer Bearing Endhead, drive Seal

1 1 1 4 4 1 1 1 1 1 1 1 1 1 1 1

K

305982-000

Kit, “EE” cover band

1

February 21, 2002

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

“EE”

33

Quality Parts

This page intentionally left blank

Return

BT Prime-Mover, Inc.

Quality Parts

2000 Transmission / Drive Gear 2000 Transmission / Drive Gear

Return

BT Prime-Mover, Inc.

Quality Parts

2550-000 2550-000

Torque nut to 250 ft./lb while turning wheel.

1 2

15 14

3

13

4

6 5 10

10

12 NOTE! Replace axle nut with new nut whenever drive wheel is removed. Failure to replace with new nut could result in damage to drive wheel and/ or transmission.

36

Return

12

BT Prime-Mover, Inc.

7

8

11

16

9

6

August 28, 1998

Quality Parts

2550-000

2550-000 Mechanical drive gear unit ITEM # PART #

NAME

*

301633-006

Transmission assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

301580-001 11890-09 11844-02 301887-000 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 301626-000 11205-27 23007-00 11039-31 164046 301627-000

Case, gear Pin, dowel Key Gear, pinion Nut, flanged (Torque 35 ft-lb) Screw, socket head (Torque 14 ft-lb) Cover, gear case Plug, drain/fill pipe Washer, sealing Bearing, ball Gear, idler Bearing Ring Seal Nut, flanged (Torque 250 ft-lb) Gear, drive

1 2 1 1 1 9 1 2 1 2 1 2 1 1 1 1

August 28, 1998

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

37

Quality Parts

This page intentionally left blank

Return

BT Prime-Mover, Inc.

Quality Parts

3000 Brake / Wheel System 3000 Brake / Wheel System

Return

BT Prime-Mover, Inc.

Quality Parts

3300-000 3300-000

1

3 2

3 4 5

8 7

3 6

40

Return

BT Prime-Mover, Inc.

February 08, 2002

Quality Parts

3300-000

3300-000 Parking brake system ITEM # PART # 1 2 3 4 5 6 7 8

NAME

11844-02 Key ------------------- Brake assembly (See Fig.# 3360-001) 303009-025 Screw, socket head (Torque 14 ft./lbs.)

302558-000 Bracket, brake cable ------------------- Transmission assembly (See Fig.# 2550-000) ------------------- Drive motor assembly (See Fig.# 1760-102) 304435-000 Drum, brake 301654-012 Nut

February 08, 2002

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

1 1 9 1 1 1 1 1

41

Quality Parts

3360-000

NO Se T e Us fig e ur d o e n 33 th 60 is -0 01

3360-000

1

2

3

4

6

42

Return

5

BT Prime-Mover, Inc.

February 08, 2002

Quality Parts

3360-000

3360-000 Brake drum / disc assembly (Replaced by 3360-001) ITEM # PART #

# FOR ASSY.

NAME

23008-00

Brake assembly

1

1 2 3 4 5 6

300199-000 300200-000 300201-000 300202-000 300204-000 300203-000

Cam Plate Lever Clip Spring Shoe

1 1 1 1 2 2

NO Se T e Us fig e ur d o e n 33 th 60 is -0 01

*

UNITS

February 08, 2002

Return

BT Prime-Mover, Inc.

43

Quality Parts

3360-001 3360-001

1

2 3

4

5

7

44

Return

6

BT Prime-Mover, Inc.

February 28, 2001

Quality Parts

3360-001

3360-001 Brake drum / disc assembly ITEM PART # # 1 2 3 4 5 6 7

302626-000 301793-010 311334-000 301793-011 311336-000 301793-000 311335-000

February 28, 2001

Return

# FOR ASSY.

NAME Brake assembly Cam Plate Lever Ring, retainer Spring Shoe

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 2 2

45

Quality Parts

3530-000

NO Se L e on fig g ur er e Av 35 a 30 ila -0 ble 01

3530-000

2

1

3

46

Return

BT Prime-Mover, Inc.

February 08, 2002

Quality Parts

3530-000

3530-000 Drive wheel (Replaced by 3530-001) ITEM # PART # 302258-000 302258-002 302258-003 302258-004 302258-006 20071-01 20071-03 20071-04 20071-05 303624-000 302247-000

NAME Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip Rubber Shell drive Wheel, Crowned Urethane Tire, Rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip Rubber Shell drive Tire, Crowned Urethane Wheel, drive

1 1 1 1 1 1 1 1 1 1 1

UNITS Rubber Non-marking Traction-lug Grip Rubber Crowned Poly Rubber Non-marking Traction-lug Grip Rubber Crowned Poly

NO Se L e on fig g ur er e Av 35 a 30 ila -0 ble 01

1 1 1 1 1 2 2 2 2 2 3

# FOR ASSY.

February 08, 2002

Return

BT Prime-Mover, Inc.

47

Quality Parts

3530-001 3530-001

2

1

3

48

Return

BT Prime-Mover, Inc.

February 08, 2002

Quality Parts

3530-001

3530-001 Drive wheel ITEM # PART # 1 1 1 1 2 2 2 2 3

302258-000 302258-002 302258-004 302258-006 20071-01 20071-03 20071-05 303624-000 302247-000

February 08, 2002

Return

# FOR ASSY.

NAME Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Grip Rubber Shell drive Wheel, Crowned Urethane Tire, Rubber Tire, Non-marking XLC drive Tire, Grip Rubber Shell drive Tire, Crowned Urethane Wheel, drive

BT Prime-Mover, Inc.

1 1 1 1 1 1 1 1 1

UNITS Rubber Non-marking Grip Rubber Crowned Poly Rubber Non-marking Grip Rubber Crowned Poly

49

Quality Parts

3550-000 3550-000

3 1

4

5

2 3

2 6 7

50

Return

BT Prime-Mover, Inc.

January 1997

Quality Parts

3550-000

3550-000 Fork / support arm / outrigger wheels ITEM # 1 2 3 4 4 5 6 7

PART #

NAME

42143-01 302928-000 49910-03 302922-000 302922-001 11160-11 303898-000 302770-035

Spacer Guard, string Bearing Wheel, Urethane Wheel, Rubber Fitting, grease Washer Screw, cap

January 1997

Return

# FOR ASSY.

BT Prime-Mover, Inc.

2 4 4 2 2 2 2 2

UNITS

Urethane Rubber

51

Quality Parts

This page intentionally left blank

Return

BT Prime-Mover, Inc.

Quality Parts

4000 Steering System 4000 Steering System

Return

BT Prime-Mover, Inc.

Quality Parts

4110-000 4110-000

12

1 13

10 3

42

5

6

2

9

14

7

15

8

41 2 4

39

20 21 22

40

19

23

16 18

17

24 25

7

27

26

2 15

37 36

38 35 11

31

29

30

28

34

32

43

33 CONNECT TO BRAKE

54

Return

BT Prime-Mover, Inc.

February 08, 2002

Quality Parts

4110-000

4110-000 Handle stem and brake levers ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

Stem, handle 1 Screw, socket flat head 8 Pin, yoke 1 Cotter, internal 1 Link, pivot 1 Bushing, flanged 2 Washer, shim 0.030 in. [0.762 mm] 4 Pin, groove 2 Pin, spring 4 Bracket, hand brake 1 Screw, socket head 6 Control head assembly (See Fig.# 4111-000) 1 Cover 1 Handle, brake (As Shown) 1 As Shown Handle, brake (Not Shown) 1 Not Shown Grip 3 Bushing, sleeve 2 Pivot 2 Screw, socket head 2 Spring 2 Clevis 1 Nut, jam 1 Bar, brake link 1 Screw, socket head 1 Joint, ball 1 Nut 1 Handle, park brake 1 Nut, clip 2 Cover, brake 1 Spring 1 Nut, jam 1 Anchor, spring 1 Cable, brake 1 Pin with cotter pin 1 Base, stem handle 1 Latch, bar 1 Spring 1 Bolt, shoulder 1 Bushing, flanged 2 Bolt, shoulder 1 Shaft, pivot 1 Handle 1 Bolt, shoulder 1 Shim, 0.005 in. [0.127 mm] As Req’d.

306056-000 301952-016 11135-04 11429-04 302557-000 11695-11 14993-19 302810-000 302806-000 302550-000 301954-025 -----------------302555-000 302559-000 302559-001 303899-000 11020-45 302556-000 302811-008 302802-000 22120-00 11129-06 302544-000 304128-000 302804-000 11129-08 302546-000 14851-05 306023-001 302803-000 11129-05 302545-000 302808-000 13282-00 306079-000 305958-000 306039-000 11873-16 305928-000 11045-04 306022-000 304762-000 11873-16 307704-000

February 08, 2002

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

55

Quality Parts

4111-000 4111-000

2 3 1 4 13 12

6

5

14 15

17 2

16

10 11

9 8

56

Return

7

BT Prime-Mover, Inc.

July 31, 1998

Quality Parts

4111-000

4111-000 Steering arm / wheel (Handle head assembly) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

301717-000 301921-012 301724-000 301960-004 302080-000 301723-001 301965-026 301961-010 302864-000 302839-030 302872-002 302862-000 301964-016 302831-000 301781-000 301778-000 301954-035

July 31, 1998

Return

# FOR ASSY.

NAME Housing, switch Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head Knob assembly Grip, fixed Pin, roll Coupler Block Pin Screw, socket (not part of handle assy.)

BT Prime-Mover, Inc.

UNITS

1 9 1 1 1 1 1 1 1 8 2 2 2 2 2 2 2

57

Quality Parts

4180-000 4180-000

1 2

7

6

5 3 4

58

Return

BT Prime-Mover, Inc.

August 23, 1999

Quality Parts

4180-000

4180-000 Steering / radial bearing ITEM # PART # 1 2 3 4 5 6 7

301946-001 ----------------11160-14 ----------------11205-26 301946-000 11205-30

August 23, 1999

Return

# FOR ASSY.

NAME Seal, small felt Frame (See Fig.# 0300-000) Fitting, 90° grease Transmission assembly (See Fig.# 2550-000) Bearing Seal, large felt Bearing

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 1 1

59

Quality Parts

This page intentionally left blank

Return

BT Prime-Mover, Inc.

Quality Parts

5000 Electrical System 5000 Electrical System

Return

BT Prime-Mover, Inc.

Quality Parts

5160-000 5160-000

1

2

4

5

3

62

Return

BT Prime-Mover, Inc.

June 23, 1997

Quality Parts

5160-000

5160-000 General alarm signal ITEM # PART # 1 2 3 4 5

302129-000 301917-000 301954-035 23309-01 11020-46

June 23, 1997

Return

NAME Switch, horn Spring, return Screw, socket head Horn Bushing

BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

1 2 1 1 1

63

Quality Parts

5180-000 5180-000

3

2

4

2 1

64

Return

BT Prime-Mover, Inc.

April 1997

Quality Parts

5180-000

5180-000 Current collector, cable drum ITEM # PART # 1 2 3 4

April 1997

Return

50004-03 20348 307567-000 301960-010

# FOR ASSY.

NAME Screw, cap Washer, flat Strap, static (cut to length) Nut

BT Prime-Mover, Inc.

UNITS

1 2 1 1

65

Quality Parts

5190-000 5190-000

2

3

1

4

5

66

Return

BT Prime-Mover, Inc.

August 23, 1999

Quality Parts

5190-000

5190-000 Battery connector ITEM # PART # 1 1 1 1 2 3 4 5

49854-01 49854-03 49854-04 49854-08 301952-040 ------------------------------301960-006

August 23, 1999

Return

# FOR ASSY.

NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Screw, cap Cable, NEGATIVE (See Fig.# 5430-000) Cable, POSITIVE (See Fig.# 5430-000) Nut

BT Prime-Mover, Inc.

1 1 1 1 2 1 1 2

UNITS GRAY YELLOW RED BLUE

67

Quality Parts

5192-100 5192-100

1

68

Return

BT Prime-Mover, Inc.

July 06, 2001

Quality Parts

5192-100

5192-100 300 Amp system line contactor ITEM # PART # 1 *

304297-000 301951-010

July 06, 2001

Return

# FOR ASSY.

NAME Contactor, 300 Amp line “E” Screw, cap

BT Prime-Mover, Inc.

1 2

UNITS “E”

69

Quality Parts

5192-200 5192-200

1

70

Return

BT Prime-Mover, Inc.

July 06, 2001

Quality Parts

5192-200

5192-200 200/300 Amp system “EE” line contactor ITEM # PART # 1 *

304297-001 301951-010

July 06, 2001

Return

# FOR ASSY.

NAME Contactor, line “EE” Screw, cap

BT Prime-Mover, Inc.

2 1

UNITS “EE”

71

Quality Parts

5230-000 5230-000

1

3

2

4

7

5

6

72

Return

BT Prime-Mover, Inc.

June 19, 1997

Quality Parts

5230-000

5230-000 Voltage / battery indicator ITEM # PART # 1 2 3 4 5 6 7

306051-001 306055-000 11823-06 49350-05 305282-001 301445-001 14915-01

June 19, 1997

Return

# FOR ASSY.

NAME Display, BDI/Hourmeter (lift interrupt/speed dropout) Harness, wire Fitting, wire splice Plug, resistor 1.5K Battery discharge indicator, BDI Battery discharge indicator/hourmeter Plug, gauge (Cap)

BT Prime-Mover, Inc.

UNITS

1 1 2 1 1 1 1

73

Quality Parts

5290-000 5290-000

1

QUARTZ

HOURS

1 10

74

Return

BT Prime-Mover, Inc.

October 1996

Quality Parts

5290-000

5290-000 Hourmeter / speedometer ITEM # PART # 1

302201-000

October 1996

Return

# FOR ASSY.

NAME Hourmeter

UNITS

1

BT Prime-Mover, Inc.

75

Quality Parts

5310-000 5310-000

0

1/2

1

1 8

1

2 I O

3

4

5

76

Return

BT Prime-Mover, Inc.

February 08, 2002

Quality Parts

5310-000

5310-000 Start / stop switch ITEM # PART # 1 * 1 2 3 4 4 5

302016-000 302092-000 307109-000 305493-000 11880-09 20208-00 20323-00 14986-03

February 08, 2002

Return

# FOR ASSY.

NAME Switch, key Extra keys only (Set of two keys) Switch, toggle Switch, disconnect Screw Switch, brake interlock Switch, brake interlock (Sealed) Nut, twin

BT Prime-Mover, Inc.

1 1 1 1 2 1 1 1

UNITS

Sealed

77

Quality Parts

5330-000 5330-000

1 2

3

78

Return

BT Prime-Mover, Inc.

December 03, 1997

Quality Parts

5330-000

5330-000 Speed controls ITEM # PART # 1 2 3

307644-000 119697 301825-010

December 03, 1997

Return

# FOR ASSY.

NAME Potentiometer bracket assembly Gear Screw

BT Prime-Mover, Inc.

UNITS

1 1 2

79

Quality Parts

5390-000 5390-000

1

80

Return

BT Prime-Mover, Inc.

June 20, 1997

Quality Parts

5390-000

5390-000 Control cables / harness (Handle head) ITEM # PART # 1

302023-000

June 20, 1997

Return

# FOR ASSY.

NAME Harness, head

BT Prime-Mover, Inc.

UNITS

1

81

Quality Parts

5390-100 5390-100

1

4 3

2

Tab 6 Tab 2 BDI/Hourmeter Tab 3 Tab 5 5

6

82

Return

BT Prime-Mover, Inc.

August 23, 1999

Quality Parts

5390-100

5390-100 Control cables / harness (Control wire) ITEM # PART # 1 2 3 4 5 * * 6 * * *

NAME

307344-000 Harness, main truck 20163-102 Jumper (NOT used with speed dropout) ------------------- Breaker, control circuit (See Fig.# 5910-000) 301951-010 Screw, cap 15677-10 Clamp 301652-030 Screw, cap 301960-008 Nut 302948-000 Switch, platform 11880-09 Screw, round head 14986-03 Nut, twin 49771-01 Fitting, wire

August 23, 1999

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

1 1 1 1 2 2 2 1 2 1 2

83

Quality Parts

5430-000 5430-000

14 13 1 12

2

11

5

6

3

7 4 15

A1

E2

A2

E1

8

9 10

84

Return

BT Prime-Mover, Inc.

August 23, 1999

Quality Parts

5430-000

5430-000 Control cables / harness (Power wire) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 * 11 * 12 * 13 14 15

NAME

305975-006 Cable 1 305975-007 Cable 1 301951-016 Screw 2 306848-000 Bar, bus 2 ------------------- Breaker, drive circuit (See Fig.# 5911-000) 1 305974-012 Cable 1 305974-011 Cable 1 305974-009 Cable 1 305974-010 Cable 1 52-05103-00 Sleeve (2.3 feet) As Req’d.

15677-14 Clamp 2 50003-02 Screw, cap 3 50001-11 Lockwasher 3 50002-05 Screw, cap 2 50001-09 Lockwasher 2 305976-003 Cable 1 305976-004 Cable 1 ------------------- Breaker, control circuit (See Fig.# 5910-000) 1

August 23, 1999

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

2.3 feet

85

Quality Parts

5460-000 5460-000

NO Se L e on fig g ur er e Av 54 a 60 ila -0 ble 01

Serial number 27179000 - 27300000

1

2

86

Return

BT Prime-Mover, Inc.

November 06, 1997

Quality Parts

5460-000

5460-000 Transistor panel (24 Volt, 400 Amp system) Serial number 27179000 - 27300000 ITEM # PART # 306777-000 301826-016

NAME Controller, 400 AMP system Screw, cap

1 3

UNITS 24 Volt

NO Se L e on fig g ur er e Av 54 a 60 ila -0 ble 01

1 2

# FOR ASSY.

November 06, 1997

Return

BT Prime-Mover, Inc.

87

Quality Parts

5460-001 5460-001

Serial number 27300001 - UP

1

2

88

Return

BT Prime-Mover, Inc.

August 23, 1999

Quality Parts

5460-001

5460-001 Transistor panel (24 Volt, 400 Amp system) Serial number 27300001 - UP ITEM # PART # 1 2

309807-000 301826-016

August 23, 1999

Return

# FOR ASSY.

NAME Controller, 400 AMP system Screw, cap

BT Prime-Mover, Inc.

1 3

UNITS 24 Volt

89

Quality Parts

5510-000 5510-000

5 1

8

7

4

3

2

6 9

90

Return

BT Prime-Mover, Inc.

July 20, 1998

Quality Parts

5510-000

5510-000 Micro switches ITEM # PART # 1 1 2 3 4 5 6 7 8 9

307289-000 308518-000 NSS NSS NSS NSS NSS NSS NSS 301825-010

July 20, 1998

Return

# FOR ASSY.

NAME Kit, switch (Before serial number 27179001) Kit, switch (After serial number 27179001) Screw, machine Switch, rearward Spacer Switch, forward Bracket Lockwasher Nut Screw

BT Prime-Mover, Inc.

1 1 2 1 1 1 1 2 2 2

UNITS Before After

91

Quality Parts

5910-000 5910-000

1

92

Return

BT Prime-Mover, Inc.

May 20, 1998

Quality Parts

5910-000

5910-000 Control circuit breaker ITEM # PART # 1

301889-000

May 20, 1998

Return

NAME Breaker, 12 AMP

BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

1

12 AMP

93

Quality Parts

5911-000 5911-000

1

Old

94

Return

New

BT Prime-Mover, Inc.

May 20, 1998

Quality Parts

5911-000

5911-000 Power circuit breaker ITEM # PART # 1

301890-001

May 20, 1998

Return

NAME Breaker, 150 AMP

BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

1

150 AMP

95

Quality Parts

This page intentionally left blank

Return

BT Prime-Mover, Inc.

Quality Parts

6000 Hydraulic System 6000 Hydraulic System

Return

BT Prime-Mover, Inc.

Quality Parts

This page intentionally left blank

Return

BT Prime-Mover, Inc.

Quality Parts

7000 Operating Function - Lifting Device 7000 Operating Function Lifting Device

Return

BT Prime-Mover, Inc.

Quality Parts

This page intentionally left blank

Return

BT Prime-Mover, Inc.

Quality Parts

8000 Peripheral / Installation Equipment 8000 Peripheral / Installation Equipment

Return

BT Prime-Mover, Inc.

Quality Parts

This page intentionally left blank

Return

BT Prime-Mover, Inc.

Quality Parts

9000 Options / Attachments 9000 Options / Attachments

Return

BT Prime-Mover, Inc.

Quality Parts

9370-000 9370-000 2 1 3

7

4 5 6 8 10 11

12

9

13 14

104

Return

BT Prime-Mover, Inc.

June 20, 1997

Quality Parts

9370-000

9370-000 Warning lights / alarm ITEM # PART # 1 1 2 2 3 4 5 6 7 8 9 10 * 11 12 13 * * 14

29030-01 29030-04 304164-000 302294-000 NSS 300792-000 NSS NSS 301954-035 11823-06 301960-008 52-07907-00 49771-09 25332-01 303939-000 49283-00 49607-00 49771-02 301826-016

June 20, 1997

Return

NAME

# FOR ASSY.

Light, RED flashing Light, AMBER flashing Lens, RED Lens, AMBER Reflector Bulb, flashing Screw Base Screw, socket Connector, butt Nut Cable (7 feet) Fitting, wire Tie, cable Pole, flashing light Alarm, travel Plug, diode Fitting, 90° wire Screw, thread form

1 RED 1 AMBER 1 RED 1 AMBER 1 1 3 1 2 2 2 As Req'd.

2 4 1 1 2 2 2

BT Prime-Mover, Inc.

UNITS

105

Quality Parts

9510-000 9510-000

5 6 1 2 3

4

7 9

8

10 11

12 13 14 15

106

Return

BT Prime-Mover, Inc.

January 1997

Quality Parts

9510-000

9510-000 Towing hook ITEM # PART #

NAME

1 2 3 4

303038-000 11634-00 50000-15 301957-050

Pintle assembly Hook, Pintle Washer, flat Screw, cap

1 1 2 2

5 6 7 8 9 10 11

302996-000 49919-02 303094-001 NSS 49926-08 50000-15 301957-050

Coupler assembly, automatic Knob Lever Coupler assembly Pin, cotter Washer, flat Screw, cap

1 1 1 1 1 4 4

12 13 14 15

303037-000 24223-00 50000-15 301957-050

Tow eye assembly Tow, eye Washer, flat Screw, cap

1 1 4 4

January 1997

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

107

Quality Parts

9660-000 9660-000 CONTROL HANDLE TOP VIEW

CONTROL HANDLE SIDE VIEW-SECTION

4

6

POSITION HEATER ON INSIDE OF BRACKET.

6

5

5

POSITION HEATER ON INSIDE OF COVER AS SHOWN.

3

CRIMP.250” [6.35mm] INSULATED MALE TABS ONTO HEATER LEADS AND CONNECT LEADS TO HARNESS.

1

2

108

Return

BT Prime-Mover, Inc.

June 20, 1997

Quality Parts

9660-000

9660-000 Electrical heater ITEM # PART # 1 * * * 2 3 4 5 6

49831-00 301700-010 301960-004 50001-07 307306-000 302231-000 302224-000 49771-09 49506-03

June 20, 1997

Return

# FOR ASSY.

NAME Thermostat Screw Lockwasher Nut Bracket Harness, heater Bracket, heater Tab, wire, male Heater

BT Prime-Mover, Inc.

UNITS

1 2 2 2 1 2 1 4 2

109

Quality Parts

9660-100 9660-100

4 3 8

5 6 7

6 5

2 1

110

Return

BT Prime-Mover, Inc.

June 20, 1997

Quality Parts

9660-100

9660-100 Electrical heater (24 Volt) ITEM # PART # 1 * * 2 3 4 5 6 7 8

49506-03 49771-09 25332-01 25275-01 307053-000 301951-025 301700-010 307055-000 42223-02 307537-000

June 20, 1997

Return

# FOR ASSY.

NAME Heater Fitting, wire Tie, wire Fuse, 10 AMP (Supplied with item # 8) Block, driver Screw Screw Mount, heater Heater Harness

BT Prime-Mover, Inc.

1 2 1 1 1 1 2 2 1 1

UNITS

10 AMP

111

Quality Parts

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Return

BT Prime-Mover, Inc.

Quality Parts

10000 Tools 10000 Tools

Return

BT Prime-Mover, Inc.

Quality Parts

10010-000 10010-000

1 2

114

Return

BT Prime-Mover, Inc.

January 21, 1998

Quality Parts

10010-000

10010-000 Electrical controllers (Handset) ITEM # PART # 1 2

306415-000 306416-000

January 21, 1998

Return

# FOR ASSY.

NAME Kit, handset Cable, handset

BT Prime-Mover, Inc.

UNITS

1 1

115

Quality Parts

10020-000 10020-000

1 3

2

4

6

5

116

Return

BT Prime-Mover, Inc.

January 21, 1998

Quality Parts

10020-000

10020-000 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

January 21, 1998

Return

# FOR ASSY.

NAME Adapter, flush and hard to reach Lifter, battery pack Tool, bearing installing Socket, Relief Valve Lubricant, lift truck Lubricant, 2 oz. Molykote Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ML tube #515 gasket eliminator

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 1 1 1 1

117

Quality Parts

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Return

BT Prime-Mover, Inc.

Quality Parts

11000 Alphabetical/Numerical Index 11000 Alphabetical/ Numerical Index

Return

BT Prime-Mover, Inc.

This page intentionally left blank

Return

©BTPrime-MoverInc.

Alphabetical Index

TMX ELECTRIC TRUCK Alphabetical Index

This Alphabetical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers.

Description Adapter, flush and hard to reach Alarm, travel Anchor, spring Angle, platform Angle, platform Armature Armature Armature Band, head Band, head Bar, brake link Bar, bus Base, stem handle Battery discharge indicator, BDI Battery discharge indicator/hourmeter Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing, ball Bearing, ball Bearing, ball Block Block, driver Bolt, shoulder Bolt, shoulder Box, “EE” Bracket Bracket Bracket, brake cable Bracket, hand brake Bracket, heater Bracket, hitch Bracket, hitch Bracket, limit switch Bracket, switch Brake assembly Brake assembly Breaker, 12 AMP Breaker, 150 AMP Brush Brush Brush Bulb, flashing Bumper, door Bumper, door Bushing Bushing Bushing, flanged Bushing, flanged Bushing, sleeve Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable, brake Cable, handset Cam Cam Cam Case, gear Clamp Clamp Clamp, cable

February 28, 2002

Return

Part# 202154 49283-00 302545-000 302379-000 302379-000 301327-011 306642-000 306642-000 300435-000 300435-000 302544-000 306848-000 306079-000 305282-001 301445-001 11205-26 11205-27 11205-30 25189-02 300420-000 300420-000 300420-000 300420-000 49910-03 11030-21 300560-000 300560-000 301781-000 307053-000 11873-16 11873-16 308571-000 301727-000 307306-000 302558-000 302550-000 302224-000 302916-000 302916-000 302589-000 301724-000 23008-00 302626-000 301889-000 301890-001 301327-005 306644-000 306644-001 300792-000 302069-000 302069-000 11020-46 307444-000 11695-11 305928-000 11020-45 305974-009 305974-010 305974-011 305974-012 305975-006 305975-007 305976-003 305976-004 52-07907-00 302808-000 306416-000 109631 300199-000 301793-010 301580-001 15677-10 15677-14 302080-000

FIG.# Item#

Description

10020-000 9370-000 4110-000 0340-000 0340-001 1760-100 1760-101 1760-102 1760-101 1760-102 4110-000 5430-000 4110-000 5230-000 5230-000 4180-000 2550-000 4180-000 0390-000 1760-101 1760-101 1760-102 1760-102 3550-000 2550-000 1760-100 1760-100 4111-000 9660-100 4110-000 4110-000 0341-000 0640-000 9660-000 3300-000 4110-000 9660-000 0340-000 0340-001 0300-000 4111-000 3360-000 3360-001 5910-000 5911-000 1760-100 1760-101 1760-102 9370-000 0340-000 0340-001 5160-000 0640-000 4110-000 4110-000 4110-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 9370-000 4110-000 10010-000 0640-000 3360-000 3360-001 2550-000 5390-100 5430-000 4111-000

Clevis Clip Compartment, operator’s manual Compartment, operator’s manual Connector, butt Connector, butt Connector, SB-175 BLUE housing Connector, SB-175 GRAY housing Connector, SB-175 RED housing Connector, SB-175 YELLOW housing Contactor, 300 Amp line “E” Contactor, line “EE” Control, thumb Controller, 400 AMP system Controller, 400 AMP system Cotter, internal Coupler Coupler assembly, automatic Cover Cover Cover Cover Cover Cover, brake Cover, brush Cover, gear case Cover, plate Cover, plate Crossover and terminal Cushion, backrest Cushion, backrest Decal, BT LOGO Decal, BT LOGO Decal, BT LOGO Decal, Left BT LOGO Decal, NO STEP Decal, NO STEP Decal, Right BT LOGO Decal, SET PARKING BRAKE Decal, SET PARKING BRAKE Decal, TMX Decal, TMX Decal, WARNING Decal, WARNING Display, BDI/Hourmeter Door Door Door Door Drive Motor Assembly Drum, brake Endhead, commutator Endhead, commutator Endhead, drive Endhead, drive Fan Fan Fitting, 90° grease Fitting, 90° wire Fitting, grease Fitting, wire Fitting, wire Fitting, wire Frame, Left battery roller Frame, Right battery roller Frame, TMX Fuse, 10 AMP Gasket Gear Gear, drive Gear, idler Gear, pinion Grip Grip, fixed

1 13 31 6 6 24 11 11 10 10 22 4 34 5 6 5 12 7 4 7 14 7 14 3 10 23 25 15 3 37 42 2 3 2 4 10 4 2 2 6 3 * 1 1 1 13 4 4 4 14 14 5 10 6 38 16 8 9 7 6 1 2 13 14 10 32 2 6 1 2 1 5 * 5

BT Prime-Mover, Inc.

Part# 22120-00 300202-000 300771-001 300771-001 11823-06 11823-06 49854-08 49854-01 49854-04 49854-03 304297-000 304297-001 301718-000 306777-000 309807-000 11429-04 302831-000 302996-000 301723-001 301726-001 302555-000 302961-000 302961-000 306023-001 301327-002 301581-000 302596-000 302596-000 302515-000 302909-000 302909-000 151847 121795-120 121795-120 151848 305507-000 305507-000 151847 303574-000 303574-000 306103-000 306103-000 305955-000 305955-000 306051-001 302923-000 302931-000 306240-000 306240-000 302308-000 304435-000 306645-000 306645-000 306641-000 306641-000 301280-001 301280-001 11160-14 49771-02 11160-11 49771-01 49771-09 49771-09 303032-000 303032-001 302935-000 25275-01 300542-000 119697 301627-000 301626-000 301887-000 303899-000 302862-000

FIG.# Item# 4110-000 3360-000 0850-000 0850-001 5230-000 9370-000 5190-000 5190-000 5190-000 5190-000 5192-100 5192-200 0640-000 5460-000 5460-001 4110-000 4111-000 9510-000 4111-000 0640-000 4110-000 0340-000 0340-001 4110-000 1760-100 2550-000 0340-000 0340-001 1760-100 0340-000 0340-001 0850-001 0850-000 0850-001 0850-000 0850-000 0850-001 0850-000 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 5230-000 0390-000 0390-000 0340-000 0340-001 1760-100 3300-000 1760-101 1760-102 1760-101 1760-102 1760-101 1760-102 4180-000 9370-000 3550-000 5390-100 9370-000 9660-100 0390-000 0390-000 0300-000 9660-100 1760-100 5330-000 2550-000 2550-000 2550-000 4110-000 4111-000

20 4 6 6 3 8 1 1 1 1 1 1 12 1 1 4 14 5 6 1 13 7 7 28 2 7 12 12 4 16 16 8 4 4 9 10 9 8 2 2 11 10 1 1 1 2 2 8 8 * 7 9 9 15 15 12 12 3 * 5 * * * 1 1 1 2 7 2 16 11 4 15 12

121

TMX ELECTRIC TRUCK Alphabetical Index Description Guard Guard, splash Guard, string Handle Handle, brake Handle, brake Handle, park brake Harness Harness, head Harness, heater Harness, main truck Harness, wire Heater Heater Heater Holder, brush Holder, screw brush Hook, Pintle Horn Hourmeter Housing, switch Housing, switch Insulator, brushing Insulator, brushing Insulator, washer Insulator, washer Insulator, washer Isolator Isolator Joint, ball Jumper Key Key Keys, set of two Kit, “EE” cover band Kit, “EE” cover band Kit, field coil Kit, field coil Kit, handset Kit, lead assembly Kit, lead assembly Kit, switch Kit, switch Knob Knob assembly Latch Latch Latch, bar Lens, AMBER Lens, RED Lever Lever Lever Lifter, battery pack Light, AMBER flashing Light, RED flashing Link, pivot Lockwasher Lockwasher Lockwasher Lockwasher Loctite spray can, N primer Loctite tube Loctite, gasket eliminator Lubricant, 2 oz. Molykote Lubricant, lift truck Manual, TMX Master Parts Manual, TMX Master Parts Manual, TMX Operator’s Manual, TMX Parts Manual, TMX Service Manual, TMX Service Motor assembly, drive Motor assembly, drive Mount, heater Nut Nut Nut Nut Nut

122

Return

Part# 302864-000 306852-000 302928-000 304762-000 302559-000 302559-001 302546-000 307537-000 302023-000 302231-000 307344-000 306055-000 42223-02 49506-03 49506-03 301327-000 301327-008 11634-00 23309-01 302201-000 301717-000 301717-000 300541-000 300541-000 300540-000 300543-000 300554-000 301747-000 302057-000 302804-000 20163-102 11844-02 11844-02 302092-000 305982-000 305982-000 306643-000 306643-000 306415-000 302363-000 302363-000 307289-000 308518-000 49919-02 302872-002 301802-000 311889-000 305958-000 302294-000 304164-000 300201-000 301793-011 303094-001 300128-000 29030-04 29030-01 302557-000 300545-000 50001-09 50001-09 50001-11 301583-000 301582-000 301584-000 200025 49670-00 308562-000 308562-000 303045-003 303046-003 303047-000 303047-000 305880-000 305880-001 307055-000 11129-08 301960-004 301960-004 301960-006 301960-008

FIG.# Item#

Description

4111-000 0342-000 3550-000 4110-000 4110-000 4110-000 4110-000 9660-100 5390-000 9660-000 5390-100 5230-000 9660-100 9660-000 9660-100 1760-100 1760-100 9510-000 5160-000 5290-000 0640-000 4111-000 1760-100 1760-100 1760-100 1760-100 1760-100 0300-000 0300-000 4110-000 5390-100 2550-000 3300-000 5310-000 1760-101 1760-102 1760-101 1760-102 10010-000 1760-101 1760-102 5510-000 5510-000 9510-000 4111-000 0340-000 0340-001 4110-000 9370-000 9370-000 3360-000 3360-001 9510-000 10020-000 9370-000 9370-000 4110-000 1760-100 0342-000 5430-000 5430-000 10020-000 10020-000 10020-000 10020-000 10020-000 0850-000 0850-001 0850-000 0850-000 0850-000 0850-001 1760-101 1760-102 9660-100 4110-000 4111-000 9660-000 5190-000 5390-100

Nut Nut Nut Nut Nut, clip Nut, flanged Nut, flanged Nut, flanged Nut, jam Nut, jam Nut, twin Nut, twin Pad, knee Pad, knee Pad, platform Pad, platform Paint, BT RED Paint, BT RED Paint, BT BLACK semi gloss Paint, BT BLACK semi gloss Paint, SAFETY ORANGE Paint, SAFETY ORANGE Paint, SAFETY YELLOW Paint, SAFETY YELLOW Pin Pin with cotter pin Pin, cotter Pin, dowel Pin, groove Pin, roll Pin, roll Pin, roll Pin, spring Pin, threaded Pin, yoke Pintle assembly Pivot Plate Plate Plate, brush Plate, brush Plate, latch Plate, latch Plate, platform Plate, platform Plug, diode Plug, drain/fill pipe Plug, gauge Plug, resistor 1.5K Pole, flashing light Potentiometer bracket assembly Return Ring Ring, retainer Ring, retainer Ring, retainer Roller Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap

9 1 2 41 14 14 26 8 1 3 1 2 7 6 1 12 16 2 4 1 9 1 6 18 5 8 19 3 2 24 2 3 1 * K K 2 2 1 3 3 1 1 6 11 9 9 35 2 2 3 4 7 2 1 1 5 10 3 * * * * * 6 5 * * * * * * 1 1 6 25 4 * 5 *

BT Prime-Mover, Inc.

Part# 301960-008 301960-010 302516-000 50001-07 14851-05 164046 301654-012 301654-012 11129-05 11129-06 14986-03 14986-03 302398-000 302398-000 302597-000 302597-000 52-00279-00 52-00279-00 52-00221-00 52-00221-00 52-00247-00 52-00247-00 52-00237-00 52-00237-00 301778-000 13282-00 49926-08 11890-09 302810-000 301964-016 301964-032 301965-026 302806-000 301779-000 11135-04 303038-000 302556-000 300200-000 311334-000 301280-005 301280-005 302060-000 302060-000 305273-000 305273-000 49607-00 301653-020 14915-01 49350-05 303939-000 307644-000 101216 23007-00 300427-000 300427-000 311336-000 25204-09 20259 11880-09 11880-09 301652-030 301652-030 301652-030 301700-010 301700-010 301825-010 301825-010 301825-010 301951-016 301951-025 11045-04 11045-04 301826-016 301826-016 301827-020 301951-010 301951-010 301951-010 301951-010 301952-040

FIG.# Item# 9370-000 5180-000 1760-100 9660-000 4110-000 2550-000 2550-000 3300-000 4110-000 4110-000 5310-000 5390-100 0340-000 0340-001 0340-000 0340-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 4111-000 4110-000 9510-000 2550-000 4110-000 4111-000 0640-000 4111-000 4110-000 0640-000 4110-000 9510-000 4110-000 3360-000 3360-001 1760-101 1760-102 0340-000 0340-001 0340-000 0340-001 9370-000 2550-000 5230-000 5230-000 9370-000 5330-000 0640-000 2550-000 1760-101 1760-102 3360-001 0390-000 0342-000 5310-000 5390-100 0340-000 0340-001 5390-100 9660-000 9660-100 0640-000 5330-000 5510-000 5430-000 9660-100 0341-000 4110-000 5460-000 5460-001 0300-000 0341-000 5192-100 5192-200 5390-100 5190-000

9 4 11 * 27 15 5 8 30 21 5 * 15 15 3 3 7 7 7 7 7 7 7 7 16 33 9 2 8 13 5 7 9 13 3 1 17 2 3 6 6 10 10 4 4 * 8 7 4 12 1 7 13 13 13 5 5 2 3 * 11 11 * * 5 4 3 9 3 4 3 39 2 2 5 1 * * 4 2

February 28, 2002

TMX ELECTRIC TRUCK Alphabetical Index Description Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, CE clamp Screw, clamp Screw, flat head Screw, flat head Screw, flat head Screw, flat head Screw, shoulder Screw, socket Screw, socket Screw, socket Screw, socket flat head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, thread form Screw, thread form Screw, thread form Seal Seal Seal Seal, large felt Seal, shaft Seal, small felt Shaft Shaft, cam Shaft, pivot Shield, end Shield, end Shim Shim, washer Shoe Shoe Sleeve Sleeve, cable Socket, Relief Valve Spacer Spacer, washer Spray, BT BLACK semi gloss Spray, BT BLACK semi gloss Spray, BT RED Spray, BT RED Spray, SAFETY ORANGE Spray, SAFETY ORANGE Spray, SAFETY YELLOW Spray, SAFETY YELLOW Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring, return Standoff Stator, complete Stem, handle Strap, static Switch, brake interlock Switch, brake interlock (Sealed) Switch, disconnect Switch, horn Switch, key Switch, platform Switch, toggle Tab, wire, male

February 28, 2002

Return

Part# 301957-050 301957-050 301957-050 302770-035 50002-05 50003-02 50004-03 301327-001 301327-013 301921-012 301922-020 301922-020 302839-030 301961-010 301954-035 301954-035 301954-035 301952-016 301954-025 301955-016 301955-016 301955-016 302811-008 303009-025 303009-025 304128-000 301826-016 301826-016 301826-016 11039-31 300425-000 300425-000 301946-000 301327-014 301946-001 25203-09 301780-000 306022-000 301327-003 301327-012 307704-000 301327-010 300203-000 311335-000 52-05103-00 49804-00 300161-000 42143-01 300563-000 52-00224-00 52-00224-00 52-00257-00 52-00257-00 52-00276-00 52-00276-00 52-00260-00 52-00260-00 46490 300204-000 300418-000 300418-000 301327-006 301793-000 301918-000 302802-000 302803-000 306039-000 301917-000 304764-000 302518-000 306056-000 307567-000 20208-00 20323-00 305493-000 302129-000 302016-000 302948-000 307109-000 49771-09

FIG.# Item#

Description

9510-000 9510-000 9510-000 3550-000 5430-000 5430-000 5180-000 1760-100 1760-100 4111-000 0340-000 0340-001 4111-000 4111-000 4111-000 5160-000 9370-000 4110-000 4110-000 0300-000 0340-000 0340-001 4110-000 2550-000 3300-000 4110-000 0340-000 0340-001 9370-000 2550-000 1760-101 1760-102 4180-000 1760-100 4180-000 0390-000 0640-000 4110-000 1760-100 1760-100 4110-000 1760-100 3360-000 3360-001 5430-000 0850-000 10020-000 3550-000 1760-100 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0640-000 3360-000 1760-101 1760-102 1760-100 3360-001 0640-000 4110-000 4110-000 4110-000 5160-000 0342-000 1760-100 4110-000 5180-000 5310-000 5310-000 5310-000 5160-000 5310-000 5390-100 5310-000 9660-000

Terminal, screw brush Thermostat Tie, cable Tie, cable Tire, Crowned Urethane Tire, Crowned Urethane Tire, Grip Rubber Shell drive Tire, Grip Rubber Shell drive Tire, Non-marking XLC drive Tire, Non-marking XLC drive Tire, Rubber Tire, Rubber Tire, Traction-lug drive Tool, bearing installing Tow eye assembly Tow, eye Transmission assembly Washer Washer Washer, Belleville Washer, brass flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, Nylon Washer, Nylon shoulder Washer, sealing Washer, shim Washer, wave Washer, wave Wheel, Crowned Urethane Wheel, Crowned Urethane Wheel, drive Wheel, drive Wheel, Grip Rubber Shell drive Wheel, Grip Rubber Shell drive Wheel, Non-marking XLC drive Wheel, Non-marking XLC drive Wheel, Rubber Wheel, Rubber drive Wheel, Rubber drive Wheel, Traction-lug drive Wheel, Urethane

4 11 15 7 12 11 1 1 27 2 1 1 10 8 17 3 7 2 11 4 5 5 18 6 3 23 13 13 14 14 16 16 6 28 1 3 11 40 3 26 43 22 6 7 10 * 4 1 21 7 7 7 7 7 7 7 7 8 5 5 5 14 6 2 19 29 36 2 4 17 1 3 4 4 2 1 1 6 1 5

BT Prime-Mover, Inc.

Part# 301327-007 49831-00 25332-01 25332-01 303624-000 303624-000 20071-05 20071-05 20071-03 20071-03 20071-01 20071-01 20071-04 300129-000 303037-000 24223-00 301633-006 300544-000 303898-000 300562-000 302792-000 20348 50000-15 50000-15 50000-15 307603-000 307602-000 11897-05 14993-19 300421-000 300421-000 302258-006 302258-006 302247-000 302247-000 302258-004 302258-004 302258-002 302258-002 302922-001 302258-000 302258-000 302258-003 302922-000

FIG.# Item# 1760-100 9660-000 9370-000 9660-100 3530-000 3530-001 3530-000 3530-001 3530-000 3530-001 3530-000 3530-001 3530-000 10020-000 9510-000 9510-000 2550-000 1760-100 3550-000 1760-100 0341-000 5180-000 9510-000 9510-000 9510-000 0341-000 0341-000 2550-000 4110-000 1760-101 1760-102 3530-000 3530-001 3530-000 3530-001 3530-000 3530-001 3530-000 3530-001 3550-000 3530-000 3530-001 3530-000 3550-000

15 1 11 * 2 2 2 2 2 2 2 2 2 3 12 13 * 9 6 20 * 2 3 10 14 * * 9 7 8 8 1 1 3 3 1 1 1 1 4 1 1 1 4

123

Numerical Index

TMX ELECTRIC TRUCK Numerical Index

This Numerical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers.

Part#

Description

20259 20348 46490 101216 109631 119697 151847 151847 151848 164046 200025 202154 11020-45 11020-46 11030-21 11039-31 11045-04 11045-04 11129-05 11129-06 11129-08 11135-04 11160-11 11160-14 11205-26 11205-27 11205-30 11429-04 11634-00 11695-11 11823-06 11823-06 11844-02 11844-02 11873-16 11873-16 11880-09 11880-09 11890-09 11897-05 121795-120 121795-120 13282-00 14851-05 14915-01 14986-03 14986-03 14993-19 15677-10 15677-14 20071-01 20071-01 20071-03 20071-03 20071-04 20071-05 20071-05 20163-102 20208-00 20323-00 22120-00 23007-00 23008-00 23309-01 24223-00 25189-02 25203-09 25204-09 25275-01 25332-01 25332-01 29030-01 29030-04

Screw Washer, flat Spring Return Cam Gear Decal, BT LOGO Decal, Right BT LOGO Decal, Left BT LOGO Nut, flanged Lubricant, 2 oz. Molykote Adapter, flush and hard to reach Bushing, sleeve Bushing Bearing, ball Seal Screw, cap Screw, cap Nut, jam Nut, jam Nut Pin, yoke Fitting, grease Fitting, 90° grease Bearing Bearing Bearing Cotter, internal Hook, Pintle Bushing, flanged Connector, butt Connector, butt Key Key Bolt, shoulder Bolt, shoulder Screw Screw Pin, dowel Washer, sealing Decal, BT LOGO Decal, BT LOGO Pin with cotter pin Nut, clip Plug, gauge Nut, twin Nut, twin Washer, shim Clamp Clamp Tire, Rubber Tire, Rubber Tire, Non-marking XLC drive Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip Rubber Shell drive Tire, Grip Rubber Shell drive Jumper Switch, brake interlock Switch, brake interlock (Sealed) Clevis Ring Brake assembly Horn Tow, eye Bearing Shaft Roller Fuse, 10 AMP Tie, cable Tie, cable Light, RED flashing Light, AMBER flashing

124

Return

FIG.# Item# 0342-000 5180-000 0640-000 0640-000 0640-000 5330-000 0850-001 0850-000 0850-000 2550-000 10020-000 10020-000 4110-000 5160-000 2550-000 2550-000 0341-000 4110-000 4110-000 4110-000 4110-000 4110-000 3550-000 4180-000 4180-000 2550-000 4180-000 4110-000 9510-000 4110-000 5230-000 9370-000 2550-000 3300-000 4110-000 4110-000 5310-000 5390-100 2550-000 2550-000 0850-000 0850-001 4110-000 4110-000 5230-000 5310-000 5390-100 4110-000 5390-100 5430-000 3530-000 3530-001 3530-000 3530-001 3530-000 3530-000 3530-001 5390-100 5310-000 5310-000 4110-000 2550-000 3360-000 5160-000 9510-000 0390-000 0390-000 0390-000 9660-100 9370-000 9660-100 9370-000 9370-000

2 2 8 7 6 2 8 8 9 15 6 1 16 5 10 14 3 39 30 21 25 3 5 3 5 12 7 4 2 6 3 8 3 1 37 42 3 * 2 9 4 4 33 27 7 5 * 7 5 * 2 2 2 2 2 2 2 2 4 4 20 13 * 4 13 4 3 5 2 11 * 1 1

Part#

Description

300128-000 300129-000 300161-000 300199-000 300200-000 300201-000 300202-000 300203-000 300204-000 300418-000 300418-000 300420-000 300420-000 300420-000 300420-000 300421-000 300421-000 300425-000 300425-000 300427-000 300427-000 300435-000 300435-000 300540-000 300541-000 300541-000 300542-000 300543-000 300544-000 300545-000 300554-000 300560-000 300560-000 300562-000 300563-000 300771-001 300771-001 300792-000 301280-001 301280-001 301280-005 301280-005 301327-000 301327-001 301327-002 301327-003 301327-005 301327-006 301327-007 301327-008 301327-010 301327-011 301327-012 301327-013 301327-014 301445-001 301580-001 301581-000 301582-000 301583-000 301584-000 301626-000 301627-000 301633-006 301652-030 301652-030 301652-030 301653-020 301654-012 301654-012 301700-010 301700-010 301717-000

Lifter, battery pack Tool, bearing installing Socket, Relief Valve Cam Plate Lever Clip Shoe Spring Spring Spring Bearing Bearing Bearing Bearing Washer, wave Washer, wave Seal Seal Ring, retainer Ring, retainer Band, head Band, head Insulator, washer Insulator, brushing Insulator, brushing Gasket Insulator, washer Washer Lockwasher Insulator, washer Bearing, ball Bearing, ball Washer, Belleville Spacer, washer Compartment, operator’s manual Compartment, operator’s manual Bulb, flashing Fan Fan Plate, brush Plate, brush Holder, brush Screw, CE clamp Cover, brush Shield, end Brush Spring Terminal, screw brush Holder, screw brush Shim, washer Armature Shield, end Screw, clamp Seal, shaft Battery discharge indicator/hourmeter Case, gear Cover, gear case Loctite tube Loctite spray can, N primer Loctite, gasket eliminator Gear, idler Gear, drive Transmission assembly Screw Screw Screw Plug, drain/fill pipe Nut, flanged Nut, flanged Screw Screw Housing, switch

BT Prime-Mover, Inc.

FIG.# Item# 10020-000 10020-000 10020-000 3360-000 3360-000 3360-000 3360-000 3360-000 3360-000 1760-101 1760-102 1760-101 1760-101 1760-102 1760-102 1760-101 1760-102 1760-101 1760-102 1760-101 1760-102 1760-101 1760-102 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 0850-000 0850-001 9370-000 1760-101 1760-102 1760-101 1760-102 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 5230-000 2550-000 2550-000 10020-000 10020-000 10020-000 2550-000 2550-000 2550-000 0340-000 0340-001 5390-100 2550-000 2550-000 3300-000 9660-000 9660-100 0640-000

2 3 4 1 2 3 4 6 5 5 5 7 14 7 14 8 8 16 16 13 13 10 10 5 6 18 7 8 9 10 19 23 25 20 21 6 6 4 12 12 6 6 12 1 2 3 13 14 15 16 22 24 26 27 28 6 1 7 * * * 11 16 * 11 11 * 8 5 8 * 5 9

February 28, 2002

TMX ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

FIG.# Item#

Part#

Description

301717-000 301718-000 301723-001 301724-000 301726-001 301727-000 301747-000 301778-000 301779-000 301780-000 301781-000 301793-000 301793-010 301793-011 301802-000 301825-010 301825-010 301825-010 301826-016 301826-016 301826-016 301826-016 301826-016 301827-020 301887-000 301889-000 301890-001 301917-000 301918-000 301921-012 301922-020 301922-020 301946-000 301946-001 301951-010 301951-010 301951-010 301951-010 301951-016 301951-025 301952-016 301952-040 301954-025 301954-035 301954-035 301954-035 301955-016 301955-016 301955-016 301957-050 301957-050 301957-050 301960-004 301960-004 301960-006 301960-008 301960-008 301960-010 301961-010 301964-016 301964-032 301965-026 302016-000 302023-000 302057-000 302060-000 302060-000 302069-000 302069-000 302080-000 302092-000 302129-000 302201-000 302224-000 302231-000 302247-000 302247-000 302258-000 302258-000 302258-002

Housing, switch Control, thumb Cover Bracket, switch Cover Bracket Isolator Pin Pin, threaded Shaft, cam Block Spring Cam Lever Latch Screw Screw Screw Screw, cap Screw, cap Screw, thread form Screw, thread form Screw, thread form Screw, cap Gear, pinion Breaker, 12 AMP Breaker, 150 AMP Spring, return Spring Screw, flat head Screw, flat head Screw, flat head Seal, large felt Seal, small felt Screw, cap Screw, cap Screw, cap Screw, cap Screw Screw Screw, socket flat head Screw, cap Screw, socket head Screw, socket Screw, socket Screw, socket Screw, socket head Screw, socket head Screw, socket head Screw, cap Screw, cap Screw, cap Nut Nut Nut Nut Nut Nut Screw, shoulder Pin, roll Pin, roll Pin, roll Switch, key Harness, head Isolator Plate, latch Plate, latch Bumper, door Bumper, door Clamp, cable Keys, set of two Switch, horn Hourmeter Bracket, heater Harness, heater Wheel, drive Wheel, drive Wheel, Rubber drive Wheel, Rubber drive Wheel, Non-marking XLC drive

4111-000 0640-000 4111-000 4111-000 0640-000 0640-000 0300-000 4111-000 0640-000 0640-000 4111-000 3360-001 3360-001 3360-001 0340-000 0640-000 5330-000 5510-000 5460-000 5460-001 0340-000 0340-001 9370-000 0300-000 2550-000 5910-000 5911-000 5160-000 0640-000 4111-000 0340-000 0340-001 4180-000 4180-000 0341-000 5192-100 5192-200 5390-100 5430-000 9660-100 4110-000 5190-000 4110-000 4111-000 5160-000 9370-000 0300-000 0340-000 0340-001 9510-000 9510-000 9510-000 4111-000 9660-000 5190-000 5390-100 9370-000 5180-000 4111-000 4111-000 0640-000 4111-000 5310-000 5390-000 0300-000 0340-000 0340-001 0340-000 0340-001 4111-000 5310-000 5160-000 5290-000 9660-000 9660-000 3530-000 3530-001 3530-000 3530-001 3530-000

302258-002 302258-003 302258-004 302258-004 302258-006 302258-006 302294-000 302308-000 302363-000 302363-000 302379-000 302379-000 302398-000 302398-000 302515-000 302516-000 302518-000 302544-000 302545-000 302546-000 302550-000 302555-000 302556-000 302557-000 302558-000 302559-000 302559-001 302589-000 302596-000 302596-000 302597-000 302597-000 302626-000 302770-035 302792-000 302802-000 302803-000 302804-000 302806-000 302808-000 302810-000 302811-008 302831-000 302839-030 302862-000 302864-000 302872-002 302909-000 302909-000 302916-000 302916-000 302922-000 302922-001 302923-000 302928-000 302931-000 302935-000 302948-000 302961-000 302961-000 302996-000 303009-025 303009-025 303032-000 303032-001 303037-000 303038-000 303045-003 303046-003 303047-000 303047-000 303094-001 303574-000 303574-000 303624-000 303624-000 303898-000 303899-000 303939-000 304128-000

Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip Rubber Shell drive Wheel, Grip Rubber Shell drive Wheel, Crowned Urethane Wheel, Crowned Urethane Lens, AMBER Drive Motor Assembly Kit, lead assembly Kit, lead assembly Angle, platform Angle, platform Pad, knee Pad, knee Crossover and terminal Nut Stator, complete Bar, brake link Anchor, spring Handle, park brake Bracket, hand brake Cover Pivot Link, pivot Bracket, brake cable Handle, brake Handle, brake Bracket, limit switch Cover, plate Cover, plate Pad, platform Pad, platform Brake assembly Screw, cap Washer, brass flat Spring Spring Joint, ball Pin, spring Cable, brake Pin, groove Screw, socket head Coupler Screw, flat head Grip, fixed Guard Knob assembly Cushion, backrest Cushion, backrest Bracket, hitch Bracket, hitch Wheel, Urethane Wheel, Rubber Door Guard, string Door Frame, TMX Switch, platform Cover Cover Coupler assembly, automatic Screw, socket head Screw, socket head Frame, Left battery roller Frame, Right battery roller Tow eye assembly Pintle assembly Manual, TMX Operator’s Manual, TMX Parts Manual, TMX Service Manual, TMX Service Lever Decal, SET PARKING BRAKE Decal, SET PARKING BRAKE Tire, Crowned Urethane Tire, Crowned Urethane Washer Grip Pole, flashing light Screw, socket head

February 28, 2002

Return

1 12 6 3 1 3 3 16 13 11 15 6 2 4 9 4 3 9 2 2 13 13 14 5 4 1 1 2 2 2 1 1 6 1 1 * * 4 3 4 2 2 11 17 3 7 4 5 5 4 11 15 4 * 5 * 9 4 8 13 5 7 1 1 2 10 10 14 14 5 * 1 1 4 3 3 3 1 1 1

BT Prime-Mover, Inc.

FIG.# Item# 3530-001 3530-000 3530-000 3530-001 3530-000 3530-001 9370-000 1760-100 1760-101 1760-102 0340-000 0340-001 0340-000 0340-001 1760-100 1760-100 1760-100 4110-000 4110-000 4110-000 4110-000 4110-000 4110-000 4110-000 3300-000 4110-000 4110-000 0300-000 0340-000 0340-001 0340-000 0340-001 3360-001 3550-000 0341-000 4110-000 4110-000 4110-000 4110-000 4110-000 4110-000 4110-000 4111-000 4111-000 4111-000 4111-000 4111-000 0340-000 0340-001 0340-000 0340-001 3550-000 3550-000 0390-000 3550-000 0390-000 0300-000 5390-100 0340-000 0340-001 9510-000 2550-000 3300-000 0390-000 0390-000 9510-000 9510-000 0850-000 0850-000 0850-000 0850-001 9510-000 0850-000 0850-001 3530-000 3530-001 3550-000 4110-000 9370-000 4110-000

1 1 1 1 1 1 2 * 3 3 6 6 15 15 4 11 17 22 31 26 10 13 17 5 4 14 14 6 12 12 3 3 1 7 * 19 29 24 9 32 8 18 14 10 12 9 11 16 16 2 2 4 4 2 2 2 1 6 7 7 5 6 3 1 1 12 1 * * * * 7 2 2 2 2 6 15 12 23

125

TMX ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

304164-000 304297-000 304297-001 304435-000 304762-000 304764-000 305273-000 305273-000 305282-001 305493-000 305507-000 305507-000 305880-000 305880-001 305928-000 305955-000 305955-000 305958-000 305974-009 305974-010 305974-011 305974-012 305975-006 305975-007 305976-003 305976-004 305982-000 305982-000 306022-000 306023-001 306039-000 306051-001 306055-000 306056-000 306079-000 306103-000 306103-000 306240-000 306240-000 306415-000 306416-000 306641-000 306641-000 306642-000 306642-000 306643-000 306643-000 306644-000 306644-001 306645-000 306645-000 306777-000 306848-000 306852-000 307053-000 307055-000 307109-000 307289-000 307306-000 307344-000 307444-000 307537-000 307567-000 307602-000 307603-000 307644-000 307704-000 308518-000 308562-000 308562-000 308571-000 309807-000 311334-000 311335-000 311336-000 311889-000 42143-01 42223-02 49283-00 49350-05

Lens, RED Contactor, 300 Amp line “E” Contactor, line “EE” Drum, brake Handle Standoff Plate, platform Plate, platform Battery discharge indicator, BDI Switch, disconnect Decal, NO STEP Decal, NO STEP Motor assembly, drive Motor assembly, drive Bushing, flanged Decal, WARNING Decal, WARNING Latch, bar Cable Cable Cable Cable Cable Cable Cable Cable Kit, “EE” cover band Kit, “EE” cover band Shaft, pivot Cover, brake Spring Display, BDI/Hourmeter Harness, wire Stem, handle Base, stem handle Decal, TMX Decal, TMX Door Door Kit, handset Cable, handset Endhead, drive Endhead, drive Armature Armature Kit, field coil Kit, field coil Brush Brush Endhead, commutator Endhead, commutator Controller, 400 AMP system Bar, bus Guard, splash Block, driver Mount, heater Switch, toggle Kit, switch Bracket Harness, main truck Bushing Harness Strap, static Washer, Nylon shoulder Washer, Nylon Potentiometer bracket assembly Shim Kit, switch Manual, TMX Master Parts Manual, TMX Master Parts Box, “EE” Controller, 400 AMP system Plate Shoe Ring, retainer Latch Spacer Heater Alarm, travel Plug, resistor 1.5K

126

Return

FIG.# Item# 9370-000 5192-100 5192-200 3300-000 4110-000 0342-000 0340-000 0340-001 5230-000 5310-000 0850-000 0850-001 1760-101 1760-102 4110-000 0850-000 0850-001 4110-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 1760-101 1760-102 4110-000 4110-000 4110-000 5230-000 5230-000 4110-000 4110-000 0850-000 0850-001 0340-000 0340-001 10010-000 10010-000 1760-101 1760-102 1760-101 1760-102 1760-101 1760-102 1760-101 1760-102 1760-101 1760-102 5460-000 5430-000 0342-000 9660-100 9660-100 5310-000 5510-000 9660-000 5390-100 0640-000 9660-100 5180-000 0341-000 0341-000 5330-000 4110-000 5510-000 0850-000 0850-001 0341-000 5460-001 3360-001 3360-001 3360-001 0340-001 3550-000 9660-100 9370-000 5230-000

2 1 1 7 41 4 4 4 5 2 10 9 1 1 38 1 1 35 8 9 7 6 1 2 13 14 K K 40 28 36 1 2 1 34 11 10 8 8 1 2 15 15 11 11 2 2 4 4 9 9 1 4 1 3 6 1 1 2 1 10 8 3 * * 1 43 1 * * 2 1 3 7 5 9 1 7 13 4

Part#

Description

49506-03 49506-03 49607-00 49670-00 49771-01 49771-02 49771-09 49771-09 49771-09 49804-00 49831-00 49854-01 49854-03 49854-04 49854-08 49910-03 49919-02 49926-08 50000-15 50000-15 50000-15 50001-07 50001-09 50001-09 50001-11 50002-05 50003-02 50004-03 52-00221-00 52-00221-00 52-00224-00 52-00224-00 52-00237-00 52-00237-00 52-00247-00 52-00247-00 52-00257-00 52-00257-00 52-00260-00 52-00260-00 52-00276-00 52-00276-00 52-00279-00 52-00279-00 52-05103-00 52-07907-00

Heater Heater Plug, diode Lubricant, lift truck Fitting, wire Fitting, 90° wire Fitting, wire Fitting, wire Tab, wire, male Sleeve, cable Thermostat Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Bearing Knob Pin, cotter Washer, flat Washer, flat Washer, flat Nut Lockwasher Lockwasher Lockwasher Screw, cap Screw, cap Screw, cap Paint, BT BLACK semi gloss Paint, BT BLACK semi gloss Spray, BT BLACK semi gloss Spray, BT BLACK semi gloss Paint, SAFETY YELLOW Paint, SAFETY YELLOW Paint, SAFETY ORANGE Paint, SAFETY ORANGE Spray, BT RED Spray, BT RED Spray, SAFETY YELLOW Spray, SAFETY YELLOW Spray, SAFETY ORANGE Spray, SAFETY ORANGE Paint, BT RED Paint, BT RED Sleeve Cable

BT Prime-Mover, Inc.

FIG.# Item# 9660-000 9660-100 9370-000 10020-000 5390-100 9370-000 9370-000 9660-100 9660-000 0850-000 9660-000 5190-000 5190-000 5190-000 5190-000 3550-000 9510-000 9510-000 9510-000 9510-000 9510-000 9660-000 0342-000 5430-000 5430-000 5430-000 5430-000 5180-000 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 5430-000 9370-000

6 1 * 5 * * * * 5 * 1 1 1 1 1 3 6 9 3 10 14 * 3 * * 12 11 1 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 10 10

February 28, 2002

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Back Cover

®

BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A. Tel (563) 262-7700 • Fax (563) 262-7600

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