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TCB BT Prime-Mover

Parts Manuals 3016924-000 1992_February

Return BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A Tel (563) 262-7700 • Fax (563) 262-7600

082702

PARTS MANUAL Manual Number 9202 Manual Part Number 301624-000 TCB ELECTRIC TUGGER CAR BODY CARRIER

Read and observe all warnings on this unit before operating it.

DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.

ISSUED FEBRUARY 1992

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TCB

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.

The regulations imposed by OSHA make it mandatory that alternation of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulation apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)).

Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately.

If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information.

All prices are FOB factory in Muscatine, Iowa.

Shipping charges are added to the price of the part shipping from the factory.

BT PRIME-MOVER will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars including truck and mast serial number, proposed changes, new heights of lift, etc.

WHERE TO ORDER

If the change is approved, authorization will be sent as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.

Always order parts from the dealer who sold you your BT PRIME-MOVER. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS

Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. THE BT PRIME-MOVER Co. cannot accept responsibility for parts returned without authorization.

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

2

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FEBRUARY 1992

GENERAL INFORMATION INDEX

RIGHT-HAND AND LEFT-HAND SIDES

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies.

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

ABBREVIATIONS AND TERMS NA - Not Available NSS - Not Sold Separately As Req'd - Use as required K - Parts of a kit * - Not shown on drawing See Fig.# - See Figure # for further break down of parts.

CHANGES

When changes are made to the machine, revised pages for this manual will be issued.

These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

A. Right Side B. Rear C. Left Side D. Front PART LIST

The FIGURE #, describes the figure you are on. The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: FIG ITEM # #

PART #

NAME

# FOR ASSY.

3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 40092-01 40092-02 40092-03 40092-04 40092-05 52-05069-00 300284-000 200037 NSS NA 200028

Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Fitting, bulkhead Tube assembly Fuse Cylinder, freelift (See Fig.# 3.6) Cylinder, freelift (See Fig.# 3.6) Cylinder, freelift (See Fig.# 3.6) Cylinder, freelift (See Fig.# 3.6) Cylinder, freelift (See Fig.# 3.6) Hose Motor, OHIO pump (See Fig.# 2.10) Pump assembly, lift Pump, lift (See Fig.# 3.8) Plug Kit, seal (CONTAINS ITEMS MARKED WITH "K")

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

12 12 12 12 12 13 14 15 16 16 16 16 16 17 18 19 20 21 K

FEBRUARY 1992

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UNIT 89/180 95/198 108/226 111/240 119/258

89/180 95/198 108/226 111/240 119/258

3

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

4.1

4.1

7.1 7.2 7.3

7.1 7.2 7.3

0.1 2.13

0.1 2.23

2.10 2.11 2.8 2.6 2.4 2.2 2.3 2.7 2.1 2.9 2.5

2.17 2.19 2.13 2.9 2.5 2.2 2.3 2.11 2.1 2.15 2.7

4.3

4.5

3.5 2.14 3.1 3.2 3.3 3.4

3.7 2.25 3.1 3.2 3.3 3.5

5.2

5.3

A __________________________________________________

Cushion and floor mat installation B,C _______________________________________________

Battery interrupt EV-100 SCR electrical schematic Battery interrupt EV-100 SCR electrical schematic symbols Battery interrupt installation D ___________________________________________________

Decals and parts list assembly Drive motor assembly, G.E. E ___________________________________________________

Emergency disconnect & pump contactor panel assy.

Emergency disconnect contactor assembly EV-100 SCR 1A contactor assembly EV-100 SCR contactor panel assembly EV-100 SCR control wiring EV-100 SCR electrical schematic EV-100 SCR electrical schematic symbols EV-100 SCR forward & rearward contactor assembly EV-100 SCR master control switch EV-100 SCR panel assembly EV-100 SCR power component wiring F ___________________________________________________

Frame assembly G,H _________________________________________________

Hydraulic pump and motor assembly Hydraulic pump motor assembly Hydraulic schematic Hydraulic schematic symbols Hydraulic system Hydraulic system lift cylinder assembly I,J,K,L _____________________________________________

Lift platform assembly 4

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FEBRUARY 1992

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

5.1

5.1

*

99.1

2.12 0.2

2.21 0.3

4.2 10.1

4.3 10.1

1.2 1.1 1.3 1.4

1.3 1.1 1.5 1.7

M ___________________________________________________

Mast and platform assembly N ___________________________________________________

Numerical index O,P _________________________________________________

Power connector assembly, (GRAY) Parts list index Q,R,S _______________________________________________

Shielding installation Special tools and lubrications T ___________________________________________________

Tee handle assembly Transmission and handle assembly Transmission assembly, Part # I Transmission assembly, Part # II U,V,W,X,Y,Z _________________________________________

FEBRUARY 1992

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5

FIGURE # 0.1 DECALS AND PARTS ASSEMBLY

0.1

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FEBRUARY 1992

FIG ITEM # # PART #

NAME

0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Paint, yellow Spray, yellow Paint, black Spray, black Box, manual Tack, metal Decal, WARNING Nameplate Decal, WARNING Decal, US flag Decal, brake Stripe, white Decal, BT PRIME-MOVER logo Decal, hand safety Decal, Warning Decal, capacity 1500 lbs.

Decal, NO RIDING Manual, TCB Operator's Manual, TCB Parts Manual, TCB Repair

1 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 * * *

52-00210-00 52-00214-00 52-00221-00 52-00224-00 05335-00 NA 24140-00 NA 49535-00 X24589-00 24243-00 52-00259-00 49384-03 26745-00 49990-00 49377-00 X24589-00 301631-000 301624-000 301648-000

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# FOR ASSY.

UNIT

As Req'd.

As Req'd.

As Req'd.

As Req'd.

1 4 1 1 1 2 1 As Req'd.

2 2 1 2 1 1 1 1

0.2

FIGURE # 0.2 PARTS LIST INDEX

0.3

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FEBRUARY 1992

FIG ITEM # # PART #

NAME

FIG. # Page

0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Decals and parts list assembly Parts list index Transmission and handle assembly Tee handle assembly Transmission assembly, Part # I Transmission assembly, Part # II EV-100 SCR master control switch EV-100 SCR electrical schematic EV-100 SCR electrical schematic symbols EV-100 SCR control wiring EV-100 SCR power component wiring EV-100 SCR contactor panel assembly EV-100 SCR forward & rearward contactor assembly EV-100 SCR 1A contactor assembly EV-100 SCR control panel assembly Emergency disconnect & pump contactor panel assy.

Emergency disconnect contactor assembly Power connector assembly, (GRAY) Drive motor assembly, G.E. Hydraulic pump motor assembly Hydraulic schematic Hydraulic schematic symbols Hydraulic system Hydraulic system lift cylinder assembly Hydraulic pump and motor assembly Cushion and floor mat installation Shielding installation Frame assembly Mast and platform assembly Lift platform assembly Battery travel interrupt EV-100 SCR ele. schematic Battery travel interrupt EV-100 SCR ele. sch. symbols Battery travel interrupt installation Special tools and lubrications Numerical index

0.1 0.2 1.1 1.2 1.3 1.4 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 2.11 2.12 2.13 2.14 3.1 3.2 3.3 3.4 3.5 4.1 4.2 4.3 5.1 5.2 7.1 7.2 7.3 10.1 *

1 * 2 2 2 2 3 24455-02 3 3 3 3 3 27707-00 3 27692-00 3 27693-02 3 27691-01 3 X27705-00 3 27693-00 3 X49855-05 3 27895-00 3 202333 4 4 4 4 X24375-00 4 X27277-01 5 5 5 6 6 7 7 7 * *

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0.1 0.3 1.1 1.3 1.5 1.7 2.1 2.3 2.4 2.5 2.7 2.9 2.11 2.13 2.15 2.17 2.19 2.21 2.23 2.25 3.1 3.2 3.3 3.5 3.7 4.1 4.3 4.5 5.1 5.3 7.1 7.2 7.3 10.1 99.1

1.12

FIGURE # 1.1 TRANSMISSION AND HANDLE ASSEMBLY

1.1

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FEBRUARY 1992

FIG ITEM # # PART # 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

-------------11885-04 49742-00 14981-02 24213-00 24212-00 14994-08 11009-08 20969-01 11898-07 11170-08 20070-01 20069-01 -------------24177-00 11135-04 24174-00 24175-00 11898-01 11261-06 49929-01 11057-02 11143-08 11271-16 24194-01 24298-01 11009-04 11261-04 11016-11 24300-00 11486-06 11936-17 27281-01 11170-04 24211-01 11853-09 11070-06 22226-01 11045-02 24344-00 14911-04 49576-02 11020-36 11160-11 14994-07 24163-00 11936-21 11261-05 11009-05 49788-00

FEBRUARY 1992

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NAME Handle assembly (See Fig.# 1.2) Screw, machine Diode Screw, nylon Block, diode Gasket Screw, cap Lockwasher Plate, mounting Ring, retainer Nut Bearing Washer Transmission assembly (See Fig.# 1.3) Spring Pin with cotter pin Anchor, spring Shift Ring, retainer Nut Bearing Key Screw, cap Screw, cap Collar Solenoid, 24 VOLT Lockwasher Nut Washer, flat Yoke Nut, jam Washer, shim Bracket Nut Plate Screw, flat head Nut Contactor, 24 VOLT Screw, cap Block, module Screw, cap Clamp Bearing Fitting, grease Screw, cap Frame, tube Washer, shim Nut Lockwasher Bumper

# FOR ASSY. 1 2 1 2 1 1 1 1 1 1 2 1 1 1 1 3 1 1 2 2 2 1 2 1 1 1 4 4 7 1 1 As Req'd.

1 2 1 4 2 1 3 1 2 1 2 1 2 1 As Req'd.

1 1 1

UNIT

24 VOLT

24 VOLT

1.2

FIGURE # 1.2 TEE HANDLE ASSEMBLY

Install wire on control switch prior to assembly in handle.

Place miter gear and shim(s) inside handle prior to inserting shaft.

Actuator levers to have minimum end play on square control shaft.

1.3

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FEBRUARY 1992

FIG ITEM # # PART #

NAME

1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2

Cover Screw, machine Washer, shim Gear, miter Screw, machine Lockwasher Switch, master control (See Fig.# 2.1) Switch, emergency disconnect Plate, switch Switch, horn Plate Screw, machine Switch, lower Switch, raise Pin, roll Shaft, control Lever, actuator Pin, roll Bushing, flanged Block Pin, roll Harness, wiring Handle Angle Nut Grip, mushroom Nut, weld Washer Nut, flanged Screw, flanged cap Grip Screw, cap

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

24246-00 11176-16 11936-04 27541-00 11176-17 11009-03 24455-02 49424-00 X24393-00 301197-003 X24398-00 11853-08 301197-001 301197-000 27556-01 X24395-00 27556-01 11073-29 27523-00 24199-00 11073-20 24203-00 X24312-02 24293-00 11170-06 24297-01 27555-00 27549-00 49751-06 14892-06 X24389-00 11143-18

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# FOR ASSY.

UNIT

1 6 As Req'd.

2 4 4 1 1 1 2 2 8 2 2 2 1 2 2 2 2 2 1 1 2 4 2 2 1 4 4 2 2

1.4

FIGURE # 1.3 TRANSMISSION ASSEMBLY, PART # I

TORQUE TO 125 FT./LBS.

TORQUE TO 50 FT./LBS.

1.5

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FEBRUARY 1992

FIG ITEM # # PART # 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3

1 2 3 4 5 6 7 8 9 10 11

20897-00 20134-00 11806-14 11880-08 20323-00 14986-03 11073-15 27895-00 11020-28 11015-34 --------------

1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

11859-03 12459-00 11015-09 11015-35 25903-00 11816-02 11003-05 14994-15 11009-08 20899-00 49929-01 25904-00 25902-00 25922-04 29018-00 20262-01 11445-02 20892-01 20898-00 20894-00 11009-06 11143-10

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NAME Bushing Screw, adjusting Nut, jam Screw, machine Switch Nut, twin Pin, roll Motor, drive (See Fig.# 2.37) Bushing O ring Transmission assembly, part II (See Fig.# 1.4) Plug, pipe Vent, air O ring O ring Screw, special Plug, pipe Plug, magnetic Screw, cap Lockwasher Ring, gear case Bushing Adapter, motor Gasket Drive wheel assembly Hub, wheel Tire, urethane Bolt, wheel Arm, actuating Rod, brake Block, mounting Lockwasher Screw, cap

# FOR ASSY.

UNIT

1 1 1 2 1 1 1 1 2 1 1 1 1 4 4 4 1 1 6 6 1 2 1 1 1 1 1 5 1 1 1 2 2

1.6

FIGURE # 1.4 TRANSMISSION ASSEMBLY PART II

TORQUE NUT TO 250 FT./LBS. WHILE TURNING HUB.

1.7

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FEBRUARY 1992

FIG ITEM # # PART #

NAME

1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4

Screw, cap Cover Shim, .010" Nut Case, gear Pin, dowel Plate, brake Disc, brake Rod, brake Lever, brake Pin, roll Spring Seat, spring Cover, gear case Screw, set Nut Screw, cap Screw, cap Lockwasher Gear, drive Bearing Bearing Pinion, motor O ring Shaft O ring Gear Seal, oil Hub, axle Locknut

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

11045-02 25938-01 25984-01 11878-05 27820-00 11890-03 25926-00 25929-00 25920-00 25925-00 11073-31 20067-00 20536-00 25935-02 11271-06 11878-02 14999-01 11854-04 11009-05 29020-00 11205-24 11030-06 24450-00 11015-09 25939-00 11015-35 25988-00 11039-34 29019-00 49751-19

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# FOR ASSY.

UNIT

18 3 As Req'd.

2 1 4 3 2 1 1 1 3 3 1 3 3 2 10 10 1 2 3 1 1 1 1 1 1 1 1

1.8

FIGURE # 2.1 EV-100 SCR MASTER CONTROL SWITCH (24455-02)

2.1

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FEBRUARY 1992

FIG ITEM # # PART #

NAME

2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1

Screw Lockwasher Potentiometer Bracket, pot Housing, switch Switch, snap Spacer Cam Cover Shaft Bearing, shaft Drive, spring Support, spring Spring Drive, spring Housing, spring return Block Screw, flat head

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

201984 201985 201767 201755 201758 201768 201759 201761 201757 201760 201718 201721 201766 27721-00 201756 201765 27544-00 11881-04

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# FOR ASSY.

UNIT

2 2 1 1 1 3 1 1 1 1 2 1 1 1 1 1 1 2

1.2

FIGURE # 2.2 EV-100 SCR ELECTRICAL SCHEMATIC

2.3

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FEBRUARY 1992

FIGURE # 2.3 EV-100 SCR ELECTRICAL SCHEMATIC SYMBOLS

FEBRUARY 1992

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2.4

FIGURE # 2.4 EV-100 SCR CONTROL WIRING

2.5

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FEBRUARY 1992

FIG ITEM # # PART # 2.4

1 27691-01

2.4 2.4 2.4 2.4 2.4 2.4

2 3 4 5 6 7

25332-01 27710-00 X27277-00 20163-07 27707-00 X27705-00

2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4

8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 *

04958-00 25275-06 11170-06 27696-00 49815-00 301197-001 301197-000 301197-003 49424-00 24455-02 14826-00 52-07917-00 24203-00 24344-00 24213-00 14911-04 49742-00 11885-04 24298-01 22226-01 20208-00 25427-01 49669-00 11009-06 11261-06 49400-00 301425-000

FEBRUARY 1992

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NAME Panel, EV-100 SCR control (See Fig.# 2.9) Tie, cable Harness, contactor Pump & motor assembly (See Fig.# 3.5) Wire assembly Panel, control (See Fig.# 2.6) Panel, Emer. Dis. Con. & Pump contactor (See Fig.# 2.11) Holder, fuse Fuse, 15 AMPS Nut Bracket, fuse Hourmeter Switch, lower Switch, raise Switch, horn Switch, emergency disconnect Switch, master control (See Fig.# 2.1) Switch, push button Cable, SJO 14/2 (6 ft.)

Harness, wiring Block, module Block Screw, machine Diode Screw, round head Solenoid, brake 24 volt Contactor, 24 volt Switch, brake interlock Horn, 24 volt Filter, horn Lockwasher Nut Switch, key Key only

# FOR ASSY.

UNIT

1 As Req'd.

1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1 As Req'd.

1 1 1 2 1 1 1 1 1 1 1 1 1 1 2

2.6

FIGURE # 2.5 POWER COMPONENT WIRING

2.7

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FEBRUARY 1992

FIG ITEM # # PART # 2.5

1 27691-01

2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5

2 3 4 5 6 7 8 9

49856-05 X27277-00 X49855-05 11047-16 27707-00 11016-02 11170-05 X27705-00

2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5

10 11 12 13 14 15 16 17 18 19 20

49856-08 49856-04 49856-07 49856-55 27895-00 49856-56 49856-06 49856-14 49856-05 49856-08 49856-07

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NAME Panel, EV-100 SCR control (See Fig.# 2.9) Wire assembly Pump & motor assembly (See Fig.# 3.5) Connector assembly (See fig.# 2.12) Screw, cap Panel, control (See Fig.# 2.6) Washer, flat Nut Panel, Emer. Dis. Con. & Pump contactor (See Fig.# 2.11) Wire assembly Wire assembly Wire assembly Wire assembly Motor drive (See Fig.# 2.13) Wire assembly Wire assembly Wire assembly Wire assembly Wire assembly Wire assembly

# FOR ASSY.

UNIT

1 1 1 1 2 1 As Req'd.

As Req'd.

1 1 1 1 1 1 1 1 1 1 1 1

2.8

FIGURE # 2.6 CONTACTOR PANEL ASSEMBLY (27707-00)

2.9

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FEBRUARY 1992

FIG ITEM # # PART # 2.6 2.6 2.6 2.6 2.6 2.6 2.6

1 1 2 3 4 5 6

27704-01 27704-03 50003-01 50001-11 49856-01 11170-04 27692-00

2.6 2.6 2.6 2.6 2.6 2.6

7 8 9 10 11 12

20159-02 11852-09 11170-05 27693-02 25095-00 25094-01

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NAME Supressor, forward & rearward Supressor, 1A contactor Screw, cap Lockwasher Cable assembly Nut Contactor, forward & rearward assembly (See Fig.# 2.7 Bracket Screw, flat head Nut Contactor, 1A assembly (See Fig.# 2.8) Post, fuse Fuse, 300 AMPS

# FOR ASSY.

UNIT

1 1 3 3 2 4 1

24 VOLT

1 4 2 1 2 1

24 VOLT

2.10

FIGURE # 2.7 FORWARD & REARWARD CONTACTOR ASSEMBLY (27692-00)

2.11

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FEBRUARY 1992

FIG ITEM # # PART #

NAME

2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7

Base, magnet Coil, 24 volt Frame, magnet Spring (RED) Armature Base, buss Tip, contact Tip, contact Tip, movable Spring (GOLD) Insulation Locknut Clamp Tip, contact Cover Lockwasher Screw, machine Screw, cap Lockwasher Washer, flat Tip, contact Clamp Washer, flat Seat Carrier Bushing Tip, contact

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

200076 200077 200078 200079 200080 200081 200082 200083 200084 201267 200085 201215 200086 200087 200088 201368 201372 200089 200090 200091 200092 200093 201367 200094 200095 200096 200097

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# FOR ASSY. 1 2 2 2 2 2 2 1 4 2 2 2 4 1 2 8 8 2 2 2 1 2 2 4 2 2 1

UNIT

24 volt

2.12

FIGURE # 2.8 1A CONTACTOR ASSEMBLY (27693-02)

2.13

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FEBRUARY 1992

FIG ITEM # # PART #

NAME

2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8

Base, magnet Coil, field Frame, magnet Spring (RED) Armature Base, buss Tip, contact Bushing Carrier Tip, movable Cap Spring (GOLD) Washer, flat Nut, lock Clamp Lockwasher Screw, machine Suppression, pump contactor Seat

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

201962 200077 201963 201262 201964 200081 201965 200096 200095 201966 201259 201266 201367 201215 201967 201368 201372 202010 200094

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# FOR ASSY.

UNIT

1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 4 4 1 1

2.14

FIGURE # 2.9 TE-70 EV-100 SCR CONTROL PANEL (27691-01)

NOTE: USE HEAT CONDUCTING MATERIAL FROM DOW #340 BETWEEN THE BACK PLATE AND COMPONENT PARTS.

2.15

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FEBRUARY 1992

FIG ITEM # # PART # 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9

1 2 3 4 5 6 7 * * 8 9 10 11 12 13 14 15 16 * * 17 * * 18 * * 19 20 21 22 23 * * 24 25 * 26 27 28 29 30 31 32 33 34 * * *

200056 200040 200039 NA NA 200043 NA NA NA 200042 200041 202048 200059 200052 200045 NA 200044 NA NA NA NA NA NA NA NA NA 200050 200051 200058 200038 NA NA NA NA 50001-11 NA 200049 200048 201297 200054 200046 200045 200055 200047 NA 50001-11 NA

Base 5 Rec 2 Rec Panhead, M3.5 x .60, 10mm long Hexhead, M5 x .80, 25mm long Bar, bus Hexhead, M5 x .80, 10mm long Lockwasher, M5 Washer, M5 flat Bar, buss Bar, buss Card, two speed D1 Harness, SCR wiring Kit, 1 Rec Insulation, 1 Rec Hexhead, M5 x .80, 50mm long Bar, buss Panhead, M3.5 x .60, 8mm long Lockwasher, M3.5 Washer, M3,5 flat Panhead, M3.5 x .60, 44mm long Lockwasher, M3.5 Washer, M3.5 flat Panhead, M3.5 x .60, 23mm long Lockwasher, M3.5 Washer, M3.5 flat Snubber Spider and wire assembly Thermal protector Reactor Hex cap, M6 x 1, 16mm long Lockwasher, M6 Washer, M6 flat Nut, M6 x 1.25 Lockwasher, M8 Washer, M8 flat Shunt Post Rectifier (3 Rec and 4 Rec) Strap, capacitor Heatsink Insulation, heatsink Capacitor, 150mf Bushing Hexcap, M8 x 1.25, 16mm long Lockwasher, M8 Washer, M8

# FOR ASSY.

UNIT

1 1 1 4 8 1 8 8 8 1 1 1 1 1 1 4 1 8 6 6 1 1 1 8 8 8 4 1 1 1 1 1 1 4 2 2 1 1 2 2 1 1 1 3 3 3 3

Local purchase hardware for reference only.

FEBRUARY 1992

Return

NAME

2.16

FIGURE # 2.10 EMERGENCY DISCONNECT AND PUMP CONTACTOR PANEL ASSEMBLY (X27705-00)

2.17

Return

FEBRUARY 1992

FIG ITEM # # PART # 2.10 2.10

1 2

11170-04 27693-00

2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

X27706-00 11045-03 11881-18 11881-08 14975-05 20140-02 11016-21 11009-02 11261-02 20156-03 22226-01 49567-00 49606-00 11261-04 27697-00 27697-01 11016-23

FEBRUARY 1992

Return

NAME Locknut Contactor, emergency disconnect (See Fig.# 2.11) Panel Screw, cap Screw, machine Screw, machine Screw, flat head Breaker, circuit Washer, flat Lockwasher Nut Wire assembly Contactor, pump Disconnect Suppresser Nut Driver, contactor block Diode, block Washer, flat

# FOR ASSY.

UNIT

4 1 1 4 2 2 2 1 2 4 4 1 1 1 1 2 2 1 2

2.18

FIGURE # 2.11 EMERGENCY DISCONNECT CONTACTOR ASSEMBLY (27693-00)

2.19

Return

FEBRUARY 1992

FIG ITEM # # PART #

NAME

2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11

Base, magnet Coil, 24 volt Frame, magnet Spring (RED) Armature Base, bus Tip, contact Tip, contact Bushing Carrier Tip, movable Cap Spring, (GOLD) Washer, flat Nut, lock Clamp Lockwasher Screw, machine Seat Supressor, emergency disconnect Kit, interlock switch Screw, machine Washer, flat Screw, machine Bracket, right hand Bracket, left hand Screw, machine Screw, interlock Bracket, switch mounting

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

201962 200077 201963 201262 201964 200081 204240 204239 200096 200095 201966 201259 201266 201367 201215 201967 201368 201372 200094 202004 27270-00 NSS NSS NSS NSS NSS NSS NSS NSS

FEBRUARY 1992

Return

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 4 4 1 1 1 2 2 4 1 1 2 1 1

2.20

FIGURE # 2.12 POWER CONNECTOR ASSEMBLY (SB-175, X49855-05)

2.21

Return

FEBRUARY 1992

FIG ITEM # # PART # 2.12 2.12 2.12 2.12 2.12 2.12

1 X49855-05 2 49854-01 3 49852-01 4 49853-02 5 X49856-17X 6 49856-23

FEBRUARY 1992

Return

NAME Connector assembly, SB-175 GRAY Connector, GRAY housing Connector, tip Bushing Cable, 34.00" NEGATIVE Cable, 28.50" POSITIVE

# FOR ASSY.

UNIT

1 1 2 2 1 1

2.22

FIGURE # 2.13 DRIVE MOTOR ASSEMBLY (27895-00, 5BC48JB471) G.E.

2.23

Return

FEBRUARY 1992

FIG ITEM # # PART #

NAME

2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13

Nut Washer, flat Gasket Bushing Washer Lockwasher Holder, brush Screw, brush terminal Screw, brush holder mounting Spring, brush Brush Screw, pole End, shield Screw, clamp Cover, brush Washer Terminal Coil, field Pole, main Bearing Armature End, shield Screw Bearing Seal, shaft Shell, stator Bushing Washer

1 300546-000 2 300544-000 3 300542-000 4 300553-000 5 300554-000 6 300545-000 7 300575-000 * 300578-000 * 300579-000 8 300577-000 9 300576-000 10 300555-000 11 300573-000 12 300571-000 13 300572-000 14 300540-000 15 300574-000 16 300581-000 17 300556-000 18 300558-000 19 300582-000 20 300583-000 21 300585-000 22 300560-000 23 300584-000 24 300580-000 25 300541-000 26 300553-000

# FOR ASSY.

UNIT

8 4 4 2 4 4 1 4 4 4 4 8 1 2 1 2 2 1 4 1 1 1 4 1 1 1 2 2

* - NOT SHOWN

FEBRUARY 1992

Return

2.24

FIGURE # 2.14 HYDRAULIC PUMP MOTOR ASSEMBLY (202333)

PHANTOM ITEMS ARE

2.25

Return

NOT AVAILABLE

FEBRUARY 1992

FIG ITEM # # PART #

NAME

2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14

End, drive Bearing Armature, 12 volt Armature, 24 volt Washer, spring Stud, terminal Screw, pole Pole Coil, 12 volt field Coil, 24 volt field Holder, brush Mounting kit (bolt, washer) Cover kit (brush end cover, screws) Brush kit, 12 v (brushes, spring, screws) Brush kit, 24 v (brushes, spring, screws)

1 202403 2 202404 3 202405 3 202406 4 202413 5 202408 6 202407 7 202409 8 202410 8 202411 9 202412 10 202359 11 202358 12 202356 12 202357

FEBRUARY 1992

Return

# FOR ASSY. 1 2 1 1 1 1 4 4 1 1 1 1 1 1 1

UNIT

12 volt 24 volt

12 volt 24 volt

12 volt 24 volt

2.26

FIGURE # 3.1 HYDRAULIC SCHEMATIC

3.1

Return

FEBRUARY 1992

FIGURE # 3.2 HYDRAULIC SCHEMATIC SYMBOLS

COMPONENT ENCLOSURE

HYDRAULIC LINES JOINING

MOTOR (ELECTRIC)

HYDRAULIC PUMP

FILTER

RESERVOIR (VENTED) CYLINDER (SINGLE ACTING)

CYLINDER (DOUBLE ACTING)

CHECK VALVE

HYDRAULIC LINES CROSSING

FEBRUARY 1992

Return

3.2

FIGURE # 3.3 RESISTOR HYDRAULIC SYSTEM

3.3

Return

FEBRUARY 1991

FIG ITEM # # PART #

NAME

3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3

Screw, cap Pump & motor assembly (See Fig.# 3.5) Adapter Hose Clamp Washer, flat Lockwasher Screw, cap Fitting, 90° O ring O ring Adapter O ring Regulator, flow Elbow, 90° O ring Cylinder assembly (See Fig.# 3.4)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

11143-05 X27277-00 14972-05 49516-30 15677-03 11016-02 11009-05 11055-03 49653-01 12391-05 49604-01 49667-06 12391-05 21037-01 49653-01 12391-05 X24375-00

FEBRUARY 1992

Return

# FOR ASSY.

UNIT

2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

3.4

FIGURE # 3.4 LIFT CYLINDER ASSEMBLY (X24375-00)

3.5

Return

FEBRUARY 1992

FIG ITEM # # PART # 3.4 3.4 3.4 3.4 3.4 3.4

1 NA 2K NSS 3K NSS 4K NSS 5 NA K 20961-00

NAME Rod Ring Wiper Seal Tube Kit, Seal (CONTAINS ITEMS MARKED WITH "K")

# FOR ASSY.

UNIT

1 1 1 1 1 1

NA - NOT AVAILABLE NSS - NOT SOLD SEPERATELY

FEBRUARY 1992

Return

3.6

FIGURE # 3.5 PUMP AND MOTOR ASSEMBLY (X27277-01)

3.7

Return

FEBRUARY 1992

FIG ITEM # # PART #

NAME

3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5

Breather Reservoir Magnet Pump, 1.6 Screw Seal, shaft O ring Adapter Fitting, pipe Cap, threaded Coupler Motor, 24 volt (See Fig.# 2.24) Pin, dowel Spring and ball assembly Screw, relief adjustment Cap, relief Cap, check Spring and ball assembly Retainer, spring Plug Elbow, 90° Screw Solenoid, 24 volt Stem, release Cap, release Spring and ball assembly Bracket Cover Tube, return Cover, suction Screw Handle

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

202394 201480 13928-00 301597-000 202334 202393 202315 201476 202391 202392 202324 202333 201450 201481 201512 201489 201487 201484 201514 202395 201504 201448 201516 201493 201486 201485 301632-000 201466 301596-000 202397 201226 301595-000

FEBRUARY 1992

Return

# FOR ASSY. 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 1 1 1 1 1 1 1 1 4 1

UNIT

24 VOLT

24 VOLT 24 VOLT

3.8

FIGURE # 4.1 CUSHION AND FLOOR MAT INSTALLATION

4.1

Return

FEBRUARY 1992

FIG ITEM # # PART #

NAME

4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1

Cushion, front Cushion, backrest Cushion, battery Mat, floor Mat, pedal Switch, foot push button Grommet Pedal, foot Screw, machine

1 2 3 4 5 6 7 8 9

24255-00 X24352-00 X24588-00 X24378-00 27640-00 14826-00 11813-02 27635-00 14957-01

FEBRUARY 1992

Return

# FOR ASSY.

UNIT

1 1 2 1 1 1 1 1 2

4.2

FIGURE # 4.2 SHIELDING ASSEMBLY

4.3

Return

FEBRUARY 1992

FIG ITEM # # PART #

NAME

4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2

Grommet, rubber Shield, top Washer, flat Lockwasher Nut Shield, front Frame, main Bumper Door, left hand side Shield, bottom Screw, cap Screw, cap Shield, bottom Spring Pin, roll Rod Door, right hand side

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

11813-06 X24583-00 11016-02 11009-05 11261-05 X24585-00 X24367-00 49788-00 X24587-00 21789-01 11143-06 11143-14 21789-02 49942-00 11073-26 21784-00 X24586-00

FEBRUARY 1992

Return

# FOR ASSY.

UNIT

1 1 As Req'd.

As Req'd.

As Req'd.

1 1 As Req'd.

1 LEFT HAND 1 2 2 1 1 2 1 1 RIGHT HAND

4.4

FIGURE # 4.3 FRAME ASSEMBLY

4.5

Return

FEBRUARY 1992

FIG ITEM # # PART #

NAME

4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3

Screw, cap Eccentric, adjustment Washer, thrust Bearing Nut, jam Frame, main Axle Rod, cam follower Seal, oil Bearing Load wheel, urethane Tire, urethane Ball, lead Hub (order lead ball with hub item# 13) Fitting, grease Washer, keyed Lockwasher Nut, retainer Cap, hub Nut Washer, thrust Bearing Washer, flat

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

11894-10 25170-00 11936-04 25194-01 11806-10 X24367-00 22004-00 27575-00 11039-10 11205-01 24270-01 22050-01 49750-00 12298-00 11160-11 22005-06 11828-06 11829-06 12298-00 11170-12 11936-07 26325-01 11016-06

FEBRUARY 1992

Return

# FOR ASSY.

UNIT

2 2 4 2 2 1 2 2 2 4 2 1 1 1 2 2 2 2 2 2 2 2 2

4.6

FIGURE # 5.1 MAST AND PLATFORM ASSEMBLY

5.1

Return

FEBRUARY 1992

FIG ITEM # # PART #

NAME

5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1

Screw, cap Lockwasher Washer, flat Lift platform assembly (See Fig.# 5.2) Cylinder assembly (See Fig.# 3.4) Cover, mast Screw, cap Frame, main

1 2 3 4 5 6 7 8

11143-06 11009-06 11016-03 -------------X24375-00 X24376-00 11143-03 X24367-00

FEBRUARY 1992

Return

# FOR ASSY.

UNIT

1 1 1 1 1 1 4 1

5.2

FIGURE # 5.2 LIFT PLATFORM ASSEMBLY

5.3

Return

FEBRUARY 1992

FIG ITEM # # PART #

NAME

5.2 5.2 5.2

Frame, lift Washer, shim Bearing

1 2 3

X24383-00 11857-03 21089-02

FEBRUARY 1992

Return

# FOR ASSY.

UNIT

1 As Req'd.

4

5.4

FIGURE # 7.1 BATTERY TRAVEL INTERRUPT EV-100 SCR ELECTRICAL SCHEMATIC

7.1

Return

FEBRUARY 1992

FIGURE # 7.2 BATTERY TRAVEL INTERRUPT EV-100 SCR ELECTRICAL SCHEMATIC SYMBOLS

FEBRUARY 1992

Return

7.2

FIGURE # 7.3 BATTERY TRAVEL INTERRUPT INSTALLATION

7.3

Return

FEBRUARY 1992

FIG ITEM # # PART #

NAME

7.3 7.3 7.3 7.3

Harness, curtis Wire assembly Travel interrupt control Gauge, travel interrupt

1 3 4 5

41799-00 301579-000 49712-01 301578-000

FEBRUARY 1992

Return

# FOR ASSY.

UNIT

1 1 1 1

7.4

FIGURE # 10.1 SPECIAL TOOLS AND LUBRICATIONS

10.1

Return

FEBRUARY 1992

FIG ITEM # # PART # 10.1 10.1 10.1 10.1 10.1 10.1

1 200025 2 49670-00 3 202154 * 301582-000 * 301583-000 * 301584-000

FEBRUARY 1992

Return

NAME Lubricate, 2 oz. Molykote Lubricant, lift truck Adapter, flush & hard to reach Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ML tube #515 gasket eliminator

# FOR ASSY.

UNIT

1 1 1 1 1 1

10.2

Return

MODEL TCB ELECTRIC TUGGER CAR BODY CARRIER NUMERICAL INDEX This Numerical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers.

PART #

FIG. #

ITEM #

PART #

FIG. #

ITEM #

04958-00 05335-00 11003-05 11009-02 11009-03 11009-04 11009-05 11009-05 11009-05 11009-05 11009-06 11009-06 11009-06 11009-08 11009-08 11015-09 11015-09 11015-34 11015-35 11015-35 11016-02 11016-02 11016-02 11016-03 11016-06 11016-11 11016-21 11016-23 11020-28 11020-36 11030-06 11039-10 11039-34 11045-02 11045-02 11045-03 11047-16 11055-03 11057-02 11070-06 11073-15 11073-20 11073-26 11073-29 11073-31 11135-04 11143-03 11143-05 11143-06

2.4 0.1 1.3 2.10 1.2 1.1 1.4 1.1 4.2 3.3 2.4 1.3 5.1 1.3 1.1 1.4 1.3 1.3 1.4 1.3 2.5 4.2 3.3 5.1 4.3 1.1 2.10 2.10 1.3 1.1 1.4 4.3 1.4 1.1 1.4 2.10 2.5 3.3 1.1 1.1 1.3 1.2 4.2 1.2 1.4 1.1 5.1 3.3 5.1

8 2 18 10 6 27 19 49 4 7 31 32 2 20 8 24 14 10 26 15 7 3 6 3 23 29 9 19 9 43 22 9 28 39 1 4 5 8 22 37 7 21 15 18 11 16 7 1 1

11143-06 11143-08 11143-10 11143-14 11143-18 11160-11 11160-11 11170-04 11170-04 11170-04 11170-05 11170-05 11170-06 11170-06 11170-08 11170-12 11176-16 11176-17 11205-01 11205-24 11261-02 11261-04 11261-04 11261-05 11261-05 11261-06 11261-06 11271-06 11271-16 11445-02 11486-06 11806-10 11806-14 11813-02 11813-06 11816-02 11828-06 11829-06 11852-09 11853-08 11853-09 11854-04 11857-03 11859-03 11878-02 11878-05 11880-08 11881-04 11881-08

4.2 1.1 1.3 4.2 1.2 1.1 4.3 1.1 2.6 2.10 2.5 2.6 2.4 1.2 1.1 4.3 1.2 1.2 4.3 1.4 2.10 2.10 1.1 1.1 4.2 1.1 2.4 1.4 1.1 1.3 1.1 4.3 1.3 4.1 4.2 1.3 4.3 4.3 2.6 1.2 1.1 1.4 5.2 1.3 1.4 1.4 1.3 2.1 2.10

11 23 33 12 32 44 15 34 5 1 8 9 10 25 11 20 2 5 10 21 11 16 28 48 5 20 32 15 24 28 31 5 3 7 1 17 17 18 8 12 36 18 2 12 16 4 4 18 6

FEBRUARY 1992

Return

99.1

MODEL TCB ELECTRIC TUGGER CAR BODY CARRIER NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

11881-18 11885-04 11885-04 11890-03 11894-10 11898-01 11898-07 11936-04 11936-04 11936-07 11936-17 11936-21 12298-00 12298-00 12391-05 12391-05 12391-05 12459-00 13928-00 14826-00 14826-00 14892-06 14911-04 14911-04 14957-01 14972-05 14975-05 14981-02 14986-03 14994-07 14994-08 14994-15 14999-01 15677-03 200025 200038 200039 200040 200041 200042 200043 200044 200045 200045 200046 200047 200048 200049 200050 200051 200052 200054

2.10 1.1 2.4 1.4 4.3 1.1 1.1 1.2 4.3 4.3 1.1 1.1 4.3 4.3 3.3 3.3 3.3 1.3 3.5 2.4 4.1 1.2 2.4 1.1 4.1 3.3 2.10 1.1 1.3 1.1 1.1 1.3 1.4 3.3 10.1 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9

5 2 25 6 1 19 10 3 3 21 32 47 19 14 16 13 10 13 3 18 6 30 23 41 9 3 7 4 6 45 7 19 17 5 1 22 3 2 9 8 6 15 13 31 30 33 27 26 19 20 12 29

200055 200056 200058 200059 200076 200077 200077 200077 200078 200079 200080 200081 200081 200081 200082 200083 200084 200085 200086 200087 200088 200089 200090 200091 200092 200093 200094 200094 200094 200095 200095 200095 200096 200096 200096 200097 20067-00 20069-01 20070-01 201215 201215 201215 201226 201259 201259 201262 201262 201266 201266 201267 201297 20134-00

2.9 2.9 2.9 2.9 2.7 2.11 2.8 2.7 2.7 2.7 2.7 2.11 2.7 2.8 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.8 2.11 2.7 2.7 2.8 2.11 2.7 2.8 2.11 2.7 1.4 1.1 1.1 2.8 2.11 2.7 3.5 2.11 2.8 2.11 2.8 2.8 2.11 2.7 2.9 1.3

32 1 21 11 1 2 2 2 3 4 5 6 6 6 7 8 9 11 13 14 15 18 19 20 21 22 19 19 24 25 9 10 26 8 9 27 12 13 12 14 15 12 31 12 11 4 4 12 13 10 28 2

99.2

Return

FEBRUARY 1992

MODEL TCB ELECTRIC TUGGER CAR BODY CARRIER NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

201367 201367 201367 201368 201368 201368 201372 201372 201372 20140-02 201448 201450 201466 201476 201480 201481 201484 201485 201486 201487 201489 201493 201504 201512 201514 201516 20156-03 20159-02 20163-07 201718 201721 201755 201756 201757 201758 201759 201760 201761 201765 201766 201767 201768 201962 201962 201963 201963 201964 201964 201965 201966 201966 201967

2.7 2.8 2.11 2.11 2.8 2.7 2.11 2.7 2.8 2.10 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 2.10 2.6 2.4 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.8 2.11 2.8 2.11 2.11 2.8 2.8 2.11 2.8 2.11

23 13 14 17 16 16 18 17 17 8 22 13 28 8 2 14 18 26 25 17 16 24 21 15 19 23 12 7 5 11 12 4 15 9 5 7 10 8 16 13 3 6 1 1 3 3 5 5 7 11 10 16

201967 201984 201985 202004 202010 202048 20208-00 202154 202315 202324 202333 202334 202356 202357 202358 202359 202391 202392 202393 202394 202395 202397 202403 202404 202405 202406 202407 202408 202409 202410 202411 202412 202413 20262-01 20323-00 204239 204240 20536-00 20892-01 20894-00 20897-00 20898-00 20899-00 20961-00 20969-01 21037-01 21089-02 21784-00 21789-01 21789-02 22004-00 22005-06

2.8 2.1 2.1 2.11 2.8 2.9 2.4 10.1 3.5 3.5 3.5 3.5 2.14 2.14 2.14 2.14 3.5 3.5 3.5 3.5 3.5 3.5 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 1.3 1.3 2.11 2.11 1.4 1.3 1.3 1.3 1.3 1.3 3.4 1.1 3.3 5.2 4.2 4.2 4.2 4.3 4.3

15 1 2 20 18 10 28 3 7 11 12 5 12 12 11 10 9 10 6 1 20 30 1 2 3 3 6 5 7 8 8 9 4 27 5 8 7 13 29 31 1 30 21 K 9 14 3 16 10 13 7 16

FEBRUARY 1992

Return

99.3

MODEL TCB ELECTRIC TUGGER CAR BODY CARRIER NUMERICAL INDEX PART #

FIG. #

ITEM #

22050-01 22226-01 22226-01 22226-01 24140-00 24163-00 24174-00 24175-00 24177-00 24194-01 24199-00 24203-00 24203-00 24211-01 24212-00 24213-00 24213-00 24243-00 24246-00 24255-00 24270-01 24293-00 24297-01 24298-01 24298-01 24300-00 24344-00 24344-00 24450-00 24455-02 24455-02 25094-01 25095-00 25170-00 25194-01 25275-06 25332-01 25427-01 25902-00 25903-00 25904-00 25920-00 25922-04 25925-00 25926-00 25929-00 25935-02 25938-01 25939-00 25984-01 25988-00 26325-01

4.3 2.4 2.10 1.1 0.1 1.1 1.1 1.1 1.1 1.1 1.2 2.4 1.2 1.1 1.1 1.1 2.4 0.1 1.2 4.1 4.3 1.2 1.2 2.4 1.1 1.1 1.1 2.4 1.4 2.4 1.2 2.6 2.6 4.3 4.3 2.4 2.4 2.4 1.3 1.3 1.3 1.4 1.3 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 4.3

12 27 13 38 4 46 17 18 15 25 20 20 22 35 6 5 22 8 1 1 11 24 26 26 26 30 40 21 23 17 7 12 11 2 4 9 2 29 24 16 23 9 25 10 7 8 14 2 25 3 27 22

99.4

Return

PART #

FIG.#

ITEM #

26745-00 27270-00 27281-01 27523-00 27541-00 27544-00 27549-00 27555-00 27556-01 27556-01 27575-00 27635-00 27640-00 27691-01 27691-01 27692-00 27693-00 27693-02 27696-00 27697-00 27697-01 27704-01 27704-03 27707-00 27707-00 27710-00 27721-00 27820-00 27895-00 27895-00 29018-00 29019-00 29020-00 300540-000 300541-000 300542-000 300544-000 300545-000 300546-000 300553-000 300553-000 300554-000 300555-000 300556-000 300558-000 300560-000 300571-000 300572-000 300573-000 300574-000 300575-000 300576-000

0.1 2.11 1.1 1.2 1.2 2.1 1.2 1.2 1.2 1.2 4.3 4.1 4.1 2.5 2.4 2.6 2.10 2.6 2.4 2.10 2.10 2.6 2.6 2.4 2.5 2.4 2.1 1.4 2.5 1.3 1.3 1.4 1.4 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13

11 21 33 19 4 17 28 27 17 15 8 8 5 1 1 6 2 10 11 17 18 1 1 6 6 3 14 5 14 8 26 29 20 14 25 3 2 6 1 4 26 5 10 17 18 22 12 13 11 15 7 9

FEBRUARY 1992

MODEL TCB ELECTRIC TUGGER CAR BODY CARRIER NUMERICAL INDEX PART #

FIG. #

ITEM #

300577-000 300578-000 300579-000 300580-000 300581-000 300582-000 300583-000 300584-000 300585-000 301197-000 301197-000 301197-001 301197-001 301197-003 301197-003 301425-000 301578-000 301579-000 301582-000 301583-000 301584-000 301595-000 301596-000 301597-000 301624-000 301631-000 301632-000 301648-000 41799-00 49377-00 49384-03 49400-00 49424-00 49424-00 49516-30 49535-00 49567-00 49576-02 49604-01 49606-00 49653-01 49653-01 49667-06 49669-00 49670-00 49712-01 49742-00 49742-00 49750-00 49751-06 49751-19 49788-00

2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.4 1.2 2.4 1.2 1.2 2.4 2.4 7.3 7.3 10.1 10.1 10.1 3.5 3.5 3.5 0.1 0.1 3.5 0.1 7.3 0.1 0.1 2.4 2.4 1.2 3.3 0.1 2.10 1.1 3.3 2.10 3.3 3.3 3.3 2.4 10.1 7.3 2.4 1.1 4.3 1.2 1.4 1.1

8 * * 24 16 19 20 23 21 14 14 13 13 10 15 * 4 2 * * * 32 29 4 * * 27 * 1 13 10 33 16 8 4 6 14 42 11 15 9 15 12 30 2 3 24 3 13 29 30 50

FEBRUARY 1992

Return

PART #

FIG.#

ITEM #

49788-00 49815-00 49852-01 49853-02 49854-01 49856-01 49856-04 49856-05 49856-05 49856-06 49856-07 49856-07 49856-08 49856-08 49856-14 49856-23 49856-55 49856-56 49929-01 49929-01 49942-00 49990-00 50001-11 50001-11 50001-11 50003-01 52-00210-00 52-00214-00 52-00221-00 52-00224-00 52-00259-00 52-07917-00 X24312-02 X24352-00 X24367-00 X24367-00 X24367-00 X24375-00 X24375-00 X24376-00 X24378-00 X24383-00 X24389-00 X24393-00 X24395-00 X24398-00 X24583-00 X24585-00 X24586-00 X24587-00 X24588-00 X24589-00

4.2 2.4 2.12 2.12 2.12 2.6 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.12 2.5 2.5 1.1 1.3 4.2 0.1 2.6 2.9 2.9 2.6 0.1 0.1 0.1 0.1 0.1 2.4 1.2 4.1 4.2 4.3 5.1 5.1 3.3 5.1 4.1 5.2 1.2 1.2 1.2 1.2 4.2 4.2 4.2 4.2 4.1 0.1

8 12 3 4 2 4 11 2 18 16 12 20 10 19 17 6 13 15 21 22 14 12 3 * 25 2 1 1 1 1 9 19 23 2 7 6 8 5 17 6 4 1 31 9 16 11 2 6 17 9 3 14 99.5

MODEL TCB ELECTRIC TUGGER CAR BODY CARRIER NUMERICAL INDEX PART #

FIG. #

ITEM #

X24589-00 X27277-00 X27277-00 X27277-00 X27705-00 X27705-00 X27706-00 X49855-05 X49855-05 X49856-17X

0.1 2.4 2.5 3.3 2.4 2.5 2.10 2.5 2.12 2.12

7 4 3 2 7 9 3 4 1 5

99.6

Return

PART #

FIG.#

ITEM #

FEBRUARY 1992

Return

THE PRIME-MOVER CO. 3000 NORTH US HIGHWAY 61 MUSCATINE, IOWA 52761-5810

PROUDLY Made in AMERICA

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