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RS50BTH BT Prime-Mover

Parts Manuals 301659-000 1992_March

Return BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A Tel (563) 262-7700 • Fax (563) 262-7600

082602

PARTS MANUAL Manual Number 9203 Manual Part Number 301659-000 RS50BTH ELECTRIC TRUCK

Read and observe all warnings on this unit before operating it.

DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.

ISSUED MARCH 1992

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RS50BTH

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.

The regulations imposed by OSHA make it mandatory that alternation of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulation apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)).

Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately.

If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information.

All prices are FOB factory in Muscatine, Iowa.

Shipping charges are added to the price of the part shipping from the factory.

BT PRIME-MOVER will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars including truck and mast serial number, proposed changes, new heights of lift, etc.

WHERE TO ORDER

If the change is approved, authorization will be sent as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.

Always order parts from the dealer who sold you your BT PRIME-MOVER. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS

Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. THE BT PRIME-MOVER Co. cannot accept responsibility for parts returned without authorization.

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

2

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MARCH 1992

GENERAL INFORMATION INDEX

RIGHT-HAND AND LEFT-HAND SIDES

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies.

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

ABBREVIATIONS AND TERMS NA - Not Available NSS - Not Sold Separately As Req'd - Use as required K - Parts of a kit * - Not shown on drawing See Fig.# - See Figure # for further break down of parts.

CHANGES

When changes are made to the machine, revised pages for this manual will be issued.

These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

A. Right Side B. Rear C. Left Side D. Front PART LIST

The FIGURE #, describes the figure you are on. The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: FIG ITEM # #

PART #

NAME

# FOR ASSY.

3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 40092-01 40092-02 40092-03 40092-04 40092-05 52-05069-00 300284-000 200037 NSS NA 200028

Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Fitting, bulkhead Tube assembly Fuse Cylinder, freelift (See Fig.# 3.6) Cylinder, freelift (See Fig.# 3.6) Cylinder, freelift (See Fig.# 3.6) Cylinder, freelift (See Fig.# 3.6) Cylinder, freelift (See Fig.# 3.6) Hose Motor, OHIO pump (See Fig.# 2.10) Pump assembly, lift Pump, lift (See Fig.# 3.8) Plug Kit, seal (CONTAINS ITEMS MARKED WITH "K")

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

12 12 12 12 12 13 14 15 16 16 16 16 16 17 18 19 20 21 K

MARCH 1992

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UNIT 89/180 95/198 108/226 111/240 119/258

89/180 95/198 108/226 111/240 119/258

3

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

4.3 3.4 3.5 3.3 3.6 2.13

4.5 3.5 3.7 3.3 3.9 2.23

3.13 3.14 3.11 3.12

3.23 3.25 3.19 3.21

0.1 2.12 1.2 3.15

0.1 2.21 1.3 3.27

4.2 2.6 2.4 2.9 2.10 2.7 2.1 2.2 2.8 2.5

4.3 2.9 2.7 2.15 2.17 2.11 2.1 2.2 2.13 2.7

4.3 3.7 3.1 3.2

4.5 3.11 3.1 3.2

4.6 3.16 4.5

4.11 3.29 4.9

A ___________________________________________________

Auxiliary control assembly Auxiliary control valve assembly Auxiliary pump and motor assembly Auxiliary pump and reservoir assembly Auxiliary pump assembly Auxiliary pump motor assembly, (OHIO, D-561371X8015A) B ___________________________________________________

Brake linkage and cylinder assembly Brake master cylinder Clamp cylinder and related parts Clamp cylinder assembly D ___________________________________________________

Decals and parts list assembly Drive motor assembly, (G.E., 5BT1326B235) Drive motor brake assembly Drive motor brake cylinder E ___________________________________________________

Emergency disconnect assembly EV-100LX contactor panel assembly & related parts EV-100LX power component wiring EV-100LX SCR 1A contactor assembly EV-100LX SCR auxiliary pump contactor assembly EV-100LX SCR contactor panel assembly EV-100LX SCR electrical schematic EV-100LX SCR electrical schematic symbols EV-100LX SCR forward & rearward contactor assembly EV-100LX TX SCR control panel assembly F,G,H _______________________________________________

Hand clamp and speed control Hydraulic reservoir assembly Hydraulic schematic Hydraulic schematic symbols I ___________________________________________________

Idler wheel assembly Idler wheel brake cylinder Idler wheel installation 4

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MARCH 1991

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

4.7

4.13

*

99.1

0.2 2.11

0.2 2.19

4.1 10.1 4.4 3.9 3.8 3.10

4.1 10.1 4.7 3.15 3.13 3.17

1.1 1.3 1.4

1.1 1.5 1.7

2.3

2.3

J,K,L,M _____________________________________________

Main frame and load wheel assembly N ___________________________________________________

Numerical index O,P _________________________________________________

Parts list index Power connector assembly, (RED) Q,R,S _______________________________________________

Shielding assembly Special tools and lubrication Steering control assembly Steering control valve and hose assembly Steering control valve assembly Steering cylinder assembly T ___________________________________________________

Transmission and steering installation Transmission assembly, PART I Transmission assembly, PART II U,V,W _______________________________________________

Wiring harness assembly X,Y,Z _______________________________________________

MARCH 1992

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5

FIGURE # 0.1 DECALS AND PARTS ASSEMBLY

0.1

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MARCH 1992

FIG ITEM # # PART #

NAME

0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Plate, BT PRIME-MOVER logo Decal, emergency disconnect Decal, BT PRIME-MOVER Decal, WARNING Paint, orange Spray, orange Paint, black Spray, black Decal, control function Stripe, white Nameplate Tack, metal Box, manual Sleeve Plate Manual, RS50BTH Operator's Manual, RS50BTH Parts Manual, RS50BTH Repair

1 2 3 4 5 5 5 5 6 7 8 9 10 * 11 * * *

49878-01 26270-00 49384-04 49990-00 52-00254-00 52-00257-00 52-00221-00 52-00224-00 40424-00 52-00259-00 NSS NA 05335-00 49804-00 40412-01 301657-000 301659-000 301660-000

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# FOR ASSY.

UNIT

1 1 3 2 As Req'd.

As Req'd.

As Req'd.

As Req'd.

1 As Req'd.

1 4 1 1 1 1 1 1

0.2

FIGURE # 0.2 PARTS LIST INDEX

0.3

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MARCH 1992

FIG ITEM # # PART #

NAME

FIG. # Page

0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Decals and parts list assembly Parts list index Transmission and steering installation Drive motor brake assembly Transmission assembly, PART I Transmission assembly, PART II EV-100LX SCR electrical schematic EV-100LX SCR electrical schematic symbols Wiring harness assembly EV-100LX power component wiring EV-100LX TX SCR control panel assembly EV-100LX contactor panel assembly & related parts EV-100LX SCR contactor panel assembly EV-100LX SCR forward & rearward contactor assembly EV-100LX SCR 1A contactor assembly EV-100LX SCR auxiliary pump contactor assembly Power connector assembly, (RED) Drive motor assembly, (G.E., 5BT1326B235) Auxiliary pump motor assy., (OHIO, D-561371X8015A) Hydraulic schematic Hydraulic schematic symbols Auxiliary pump and reservoir assembly Auxiliary control valve assembly Auxiliary pump and motor assembly Auxiliary pump assembly Hydraulic reservoir assembly Steering control valve assembly Steering control valve and hose assembly Steering cylinder assembly Clamp cylinder and related parts Clamp cylinder assembly Brake linkage and cylinder assembly Brake master cylinder Drive motor brake cylinder Idler wheel brake cylinder Shielding assembly Emergency disconnect assembly Hand clamp and speed control Steering control assembly Idler wheel installation Idler wheel assembly Main frame and load wheel assembly Special tools and lubrication Numerical index

0.1 0.2 1.1 1.2 1.3 1.4 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 2.11 2.12 2.13 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 3.10 3.11 3.12 3.13 3.14 3.15 3.16 4.1 4.2 4.3 4.4 4.5 4.6 4.7 10.1 *

1 * 2 2 2 2 3 3 3 3 3 3 3 3 3 3 3 3 3 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 5 5 5 5 5 5 5 * *

40011-00 40011-00

41757-01 27692-00 27693-02 300073-000 49855-24 27901-00 300666-000

41331-00 300333-000

40102-01 41544-00 41228-00 41336-00 41337-00 41338-00

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0.1 0.3 1.1 1.3 1.5 1.7 2.1 2.2 2.3 2.5 2.7 2.9 2.11 2.13 2.15 2.17 2.19 2.21 2.23 3.1 3.2 3.3 3.5 3.7 3.9 3.11 3.13 3.15 3.17 3.19 3.21 3.23 3.25 3.27 3.29 4.1 4.3 4.5 4.7 4.9 4.11 4.13 10.1 99.1

0.4

FIGURE # 1.1 TRANSMISSION AND STEERING INSTALLATION

1.1

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MARCH 1992

FIG ITEM # # PART # 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

14994-08 40425-00 14994-06 --------------------------11160-09 11898-01 40103-01 11827-16 49929-08 40203-00 11782-04 41544-00 11160-11 14908-10 11016-05 40263-00 11016-06 40177-00 11782-02 11869-06 49929-07 40187-00 40216-00 40178-00 11143-03 49923-02 49929-06 40182-00 40181-00 40011-00 40188-00

MARCH 1992

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NAME Screw, cap Shim, .005 Screw, cap Drive motor assembly (See Fig.# 1.2) Idler wheel installation (See Fig.# 4.6) Fitting, grease Ring, retainer Bearing Ring, retainer Bearing Rod, Tie Bearing, thrust Cylinder, steering (See Fig.# 3.10) Fitting, grease Nut Washer, flat Pin Washer, flat End, rod Bearing, thrust Pin, cotter Bearing Arm Arm Pin Screw, cap Ring, retainer Bearing Arm Pin Transmission assembly (See Fig.# 1.3 & 1.4) Arm

# FOR ASSY.

UNIT

4 As Req'd.

4 1 1 5 4 4 4 1 1 9 1 4 2 2 1 1 1 1 1 2 1 1 2 2 2 2 1 1 1 1

1.2

FIGURE # 1.2 DRIVE MOTOR BRAKE ASSEMBLY

1.3

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MARCH 1992

FIG ITEM # # PART #

NAME

# FOR ASSY.

1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2

Nut Washer Key Brake, drive motor Nut Washer Shoe, brake Block, drive Spring Drum, brake Arm, actuator Washer Plate, mounting Nut, cam Washer, cam Cam Arm, cam Lockwasher Nut Washer, flat Screw, cap Screw, machine Lockwasher Switch Screw, cap Washer, flat Plate, switch Screw, cap Screw, cap Pin with cotter pin Rod Spring Sleeve Nut Cylinder, drive motor (See Fig.# 3.15) Mount, cylinder Nut Washer, flat Spring Nut Motor, drive (See Fig.# 2.12) Screw, cap Plate, motor Stop

1 1 1 1 3 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 2 2 1 1 2 1 1 1 1 1 1 2 2 2 1 1 2 1 1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

11261-08 11016-04 11018-03 40094-01 201864 201870 201868 201867 201869 201876 201866 11261-08 201874 202150 202151 201872 201873 202132 202131 202133 11854-03 11880-08 11009-01 49794-00 11143-05 11016-03 40791-00 11143-06 11143-03 11135-02 40943-00 49746-00 40885-00 11170-10 41337-00 41344-00 11170-05 11016-02 41346-00 11170-06 27901-00 11854-10 41343-00 40944-00

MARCH 1992

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UNIT

1.4

FIGURE # 1.3 TRANSMISSION ASSEMBLY (40011-00) PART # I

1.5

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MARCH 1992

FIG ITEM # # PART # 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3

1 2 3 4 5 6 7 8 8 8 8 9 10

11160-01 40002-00 41648-00 11143-03 49972-02 40005-00 11205-15 49969-01 49969-02 49969-03 49969-04 11015-16 40473-00

1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3

11 12 13 14 15 16 17 18 19 19 19 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

40023-00 11827-14 14908-12 49966-02 11890-05 -------------11872-02 11827-15 49967-07 49967-08 49967-09 49967-10 11205-18 49972-04 49973-01 49974-01 11854-03 40000-00 49968-00 49972-01 22012-05 12391-07 49928-07 40267-00 40004-00 40266-00 11801-00 11241-01 11459-00

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NAME Fitting, grease Yoke Plate Screw, cap Ring Pin Bearing Shim, .005 Shim, .007 Shim, .010 Shim, .020 O ring Gear and pinion set (See Fig.# 1.4 for Gear) Piston Ring, retainer Locknut Washer Pin Transmission assembly (See Fig.# 1.4) Bolt, wheel Ring, retainer Shim, .005 Shim, .007 Shim, .010 Shim, .060 Bearing Ring Locknut Lockwasher Screw, cap Collar Bearing set Ring Elbow, 90 O ring Cap Wheel, drive Wheel, hub Tire, rubber Nut, wheel Elbow, 90 Vent, air

# FOR ASSY.

UNIT

2 1 1 4 1 1 1 As Req'd As Req'd As Req'd As Req'd 1 1 1 1 1 1 2 1 8 1 As Req'd As Req'd As Req'd As Req'd 1 1 2 1 4 1 1 1 1 1 1 1 1 1 8 1 1

1.6

FIGURE # 1.4 TRANSMISSION ASSEMBLY (40011-00) PART # II

1.7

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MARCH 1992

FIG ITEM # # PART # 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4

1 2 3 4 5 6 7 8 9 9 9 10 11 12 13 14 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 39 39 40 41 42 43 44

14908-16 14898-00 11057-13 40473-00 40020-00 11890-03 11205-13 40009-00 49967-04 49967-05 49967-06 40001-00 11205-14 49973-01 49974-01 49970-01 49970-02 49970-03 12459-00 40828-00 11143-03 11043-03 40829-00 12318-03 12391-03 11143-04 11009-06 11015-30 40007-00 11936-16 11935-06 11936-15 49971-00 40024-01 40017-00 11936-01 40018-00 40024-02 40006-00 11073-19 40012-00 11205-17 49967-01 49967-02 49967-03 40022-00 11039-29 40003-00 49966-01 14908-28

MARCH 1992

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NAME

# FOR ASSY.

Lockwasher Washer Key Gear & pinion set (See Fig.# 1.3 for pinion) Case Pin, dowel Bearing Shaft Shim, .005" Shim, .007" Shim, .010" Holder, bearing Bearing Locknut Lockwasher Shim, .005" Shim, .007" Shim, .010" Vent, air Plate Screw, cap Screw, cap Cover Plug O ring Screw, cap Lockwasher O ring Shaft Race Bearing, thrust Race Roller Spacer Gear Race Gear Spacer Shaft Pin Gear, axle Bearing Shim, .005" Shim, .007" Shim, .010" Spacer Seal, oil Hub Ring Locknut

1 1 1 1 1 2 1 1 As Req'd.

As Req'd.

As Req'd.

1 1 2 1 As Req'd.

As Req'd.

As Req'd.

1 1 4 4 1 1 1 8 8 3 1 2 2 2 122 1 1 1 1 1 1 1 1 2 As Req'd As Req'd As Req'd 1 1 1 1 1

UNIT

1.8

FIGURE # 2.1 EV-100LX SCR ELECTRICAL SCHEMATIC

2.1

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DECEMBER 1991

FIGURE # 2.2 EV-100LX SCR ELECTRICAL SCHEMATIC SYMBOLS

DECEMBER 1991

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2.2

FIGURE # 2.3 WIRING HARNESS ASSEMBLY

2.3

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MARCH 1992

FIG ITEM # # PART # 2.3

1

49399-00

2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3

2 3 4 5 6 7 8 9 10 11 12 13 14 15

26204-00 23228-01 20151-00 49794-00 41331-00 40416-00 27303-00 29304-00 49607-00 41771-00 26618-04 23309-01 11170-05 49605-00

MARCH 1992

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NAME Control, EV-100LX SCR TX panel (See Fig.# 2.5) Meter, hour Indicator, battery discharge (BDI) Switch, key Switch, brake Valve, auxiliary control (See Fig.# 3.4) Handle assembly (See Fig.# 4.3) Switch, master Potentiometer Diode Harness, wiring Spacer Horn Nut Filter, horn

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1 1 2 1 1 1 1 1

2.4

FIGURE # 2.4 EV-100LX POWER COMPONENT WIRING

2.5

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MARCH 1992

FIG ITEM # # PART # 2.4

1

49399-00

2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

11016-12 11009-05 11261-05 11170-04 49855-22 11813-03 49886-09 49856-27 11854-04 49856-115 300666-000 49856-113 49856-112 27901-00 49856-114 49399-00

2.4 2.4 2.4 2.4

18 19 20 21

49856-118 49856-119 49856-104 49545-00

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NAME Control, EV-100LX SCR TX panel (See Fig.# 2.5) Washer, flat Lockwasher Nut Nut Connector assembly (See Fig.# 2.11) Grommet, rubber Screw, cap Cable Screw, cap Cable Motor, auxiliary (See Fig.# 2.13) Cable Cable Motor, drive (See Fig.# 2.12) Cable Control, EV-100LX SCR TX panel (See Fig.# 2.6 and Fig.# 2.7) Cable Cable Cable Bracket

# FOR ASSY.

UNIT

1 3 3 2 2 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1

2.6

FIGURE # 2.5 EV-100LX TX SCR CONTROL PANEL ASSEMBLY (49399-00)

NOTE: USE HEAT CONDUCTING MATERIAL FROM DOW #340 BETWEEN THE BACK PLATE AND COMPONENT PARTS.

2.7

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MARCH 1992

FIG ITEM # # PART # 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5

1 2 3 4 5 6 7 * * 8 9 10 11 12 13 14 15 16 * * 17 * * 18 * * 19 20 21 22 23 * * 24 25 * 26 27 28 29 30 31 32 33 34 * *

200056 200040 200039 NA NA 200043 NA NA NA 200042 200041 300084-000 200059 200052 200045 NA 200044 NA NA NA NA NA NA NA NA NA 200050 200051 300086-000 200038 NA NA NA NA 50001-11 NA 200049 200048 201297 200054 200046 200045 300085-000 200047 NA 50001-11 NA

NAME Base 5 Rec 2 Rec Panhead, M3.5 x .60, 10mm long Hexhead, M5 x .80, 25mm long Bar, bus Hexhead, M5 x .80, 10mm long Lockwasher, M5 Washer, M5 flat Bar, buss Bar, buss Card, TX control Harness, SCR wiring Kit, 1 Rec Insulation, 1 Rec Hexhead, M5 x .80, 50mm long Bar, buss Panhead, M3.5 x .60, 8mm long Lockwasher, M3.5 Washer, M3,5 flat Panhead, M3.5 x .60, 44mm long Lockwasher, M3.5 Washer, M3.5 flat Panhead, M3.5 x .60, 23mm long Lockwasher, M3.5 Washer, M3.5 flat Snubber Spider and wire assembly Thermal protector Reactor Hex cap, M6 x 1, 16mm long Lockwasher, M6 Washer, M6 flat Nut, M6 x 1.25 Lockwasher, M8 Washer, M8 flat Shunt Post Rectifier (3 Rec and 4 Rec) Strap, capacitor Heatsink Insulation, heatsink Capacitor Bushing Hexcap, M8 x 1.25, 16mm long Lockwasher, M8 Washer, M8

# FOR ASSY.

UNIT

1 1 1 4 8 1 8 8 8 1 1 1 1 1 1 4 1 8 6 6 1 1 1 8 8 8 4 1 1 1 1 1 1 4 2 2 1 1 2 2 1 1 1 3 3 3 3

* Local purchase hardware for reference only.

MARCH 1992

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2.8

FIGURE # 2.6 EV-100LX CONTACTOR PANEL ASSEMBLY & RELATED PARTS

NOTE: USE HEAT CONDUCTING MATERIAL FROM DOW #340 BETWEEN THE BACK PLATE AND COMPONENT PARTS.

2.9

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MARCH 1992

FIG ITEM # # PART #

NAME

# FOR ASSY.

2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6

Panel, contactor assy. (See Fig.# 2.7) Bracket, plug Screw, machine Screw, machine Lockwasher Washer, flat Lockwasher Nut Nut Lockwasher Washer, flat

1 1 4 2 2 4 4 4 3 3 3

1 2 3 4 5 6 7 8 9 10 11

41757-01 29329-00 11176-20 11176-01 11009-03 11016-21 11009-01 11261-01 11261-05 11009-05 11016-12

MARCH 1992

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UNIT

2.10

FIGURE # 2.7 EV-100LX CONTACTOR PANEL ASSEMBLY (41757-01)

NOTE: USE HEAT CONDUCTING MATERIAL FROM DOW #340 BETWEEN THE BACK PLATE AND COMPONENT PARTS. BOXED AREA IS THE CONTACTOR PANEL ASSEMBLY . . .

F R 1A LP AP -

2.11

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Forward Contactor Rearward Contactor 1A Contactor Lift Pump Contactor Auxiliary Pump Contactor

MARCH 1992

FIG ITEM # # PART # 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

41757-01 27693-02 50000-13 50001-11 50003-01 301122-000 -----------------300073-000 301121-000 301125-000 300110-000 25275-06 NSS 301123-000 301147-000 301120-000 27692-00

2.7 2.7 2.7 2.7 2.7 2.7 2.7

18 19 20 21 22 23 23

301126-000 50003-02 50001-11 50000-13 25094-02 202009 202004

NAME Panel assembly, contactor Contactor, 1A (See Fig.# 2.9) Washer, flat Lockwasher Screw, cap (M8x1.25MM 16M LG) Bar, buss Contactor NOT USED ON THIS TRUCK Contactor, aux. pump (See Fig.# 2.10) Bar, buss Standoff Block, fuse Fuse, 15 AMP control Screw, machine (M3.5x0.6MM 8M LG) Bar, buss Harness, wiring Bar, buss Contactor, forward and rearward (See Fig.# 2.8) Base Screw, machine (M8x1.25MM 20M LG) Lockwasher Washer, flat Fuse, 500 AMP power Suppression, forward/rearward Suppression, 1A contactor

# FOR ASSY.

UNIT

1 1 As Req'd As Req'd As Req'd 1 1 1 1 1 1 1 1 1 1 1 1 2 As Req'd.

As Req'd.

1 1 1

* - NOT SHOWN BUT IS ON CONTACTOR PANEL ASSEMBLY (SEE ITEM # 23: EXAMPLE)

MARCH 1992

Return

2.12

FIGURE # 2.8 EV-100LX SCR FORWARD & REARWARD CONTACTOR ASSEMBLY (27692-00)

2.13

Return

MARCH 1992

FIG ITEM # # PART #

NAME

2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8

Base, magnet Coil, field Frame, magnet Spring (RED) Armature Base, buss Tip, contact Tip, contact Tip, movable Spring (GOLD) Insulation Locknut Clamp Tip, contact Cover Lockwasher Screw, machine Screw, cap Lockwasher Washer, flat Tip, contact Clamp Washer, flat Seat Carrier Bushing Tip, contact Suppression, forward & rearward

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

200076 200077 200078 200079 200080 200081 200082 200083 200084 201267 200085 201215 200086 200087 200088 201368 201372 200089 200090 200091 200092 200093 201367 200094 200095 200096 200097 202009

MARCH 1992

Return

# FOR ASSY.

UNIT

1 2 2 2 2 2 2 1 4 2 2 2 4 1 2 8 8 2 2 2 1 2 2 4 2 2 1 2

2.15

FIGURE # 2.9 EV-100LX SCR 1A CONTACTOR ASSEMBLY (27693-02)

2.15

Return

MARCH 1992

FIG ITEM # # PART #

NAME

2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9

Base, magnet Coil, field Frame, magnet Spring (RED) Armature Base, buss Tip, contact Bushing Carrier Tip, movable Cap Spring (GOLD) Washer, flat Nut, lock Clamp Lockwasher Screw, machine Suppression, 1A contactor Seat

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

201962 200077 201963 201262 201964 200081 201965 200096 200095 201966 201259 201266 201367 201215 201967 201368 201372 202004 200094

MARCH 1992

Return

# FOR ASSY.

UNIT

1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 4 4 1 1

2.16

FIGURE # 2.10 EV-100LX SCR AUXILIARY PUMP CONTACTOR ASSEMBLY (300073-000)

2.17

Return

MARCH 1992

FIG ITEM # # PART #

NAME

2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10

Base, magnet Coil, field Frame, magnet Spring (GOLD) Armature Base, buss Tip, contact Bushing Carrier Tip, movable Cap Spring (GOLD) Washer, flat Nut, lock Clamp Lockwasher Screw, machine Suppression, pump contactor Seat

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

300074-001 200077 300074-002 201267 202424 200081 300074-003 200096 200095 300074-004 201259 201266 201367 201215 201967 201368 201372 202010 200094

MARCH 1992

Return

# FOR ASSY.

UNIT

1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 4 4 1 1

2.18

FIGURE # 2.11 POWER CONNECTOR ASSEMBLY (24 VOLT, 49855-24)

2.19

Return

MARCH 1992

FIG ITEM # # PART #

NAME

# FOR ASSY.

2.11 2.11 2.11 2.11 2.11 2.11

Connector assembly, RED SB-350 Connector, RED housing Connector, tip Bushing Cable, 55.00" NEGATIVE Cable, 75.00", POSITIVE

1 1 2 2 1 1

1 2 3 4 5 6

49855-24 49854-05 49852-03 49853-04 49856-121 49856-120

MARCH 1992

Return

UNIT

2.20

FIGURE # 2.12 DRIVE MOTOR ASSEMBLY, (27901-00, 5BT1326B235) G.E.

2.21

Return

MARCH 1992

FIG ITEM # # PART #

NAME

# FOR ASSY.

2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12

Stud and nut assembly Spring Brush Connector, cross Bearing End, shield C.E. Cover, large Cover, small Yoke and holder assembly Coil, field Armature Fan End, shield D.E. Seal, shaft Cover, drive end

4 8 4 2 1 1 1 1 1 1 1 1 1 1 1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

300294-000 300301-000 300315-000 300299-000 300292-000 300310-000 300316-000 300303-000 300302-000 300312-000 300311-000 300307-000 300313-000 300314-000 300317-000

MARCH 1992

Return

UNIT

2.22

FIGURE # 2.13 AUXILIARY PUMP MOTOR ASSEMBLY (300666-000, D-561371X8015A, OHIO)

2.25

Return

MARCH 1992

FIG ITEM # # PART #

NAME

# FOR ASSY.

2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13

Bolt, terminal Washer, flat Plug Cover, commutator Ring, brush Spring, brush Brush Washer, spring Cover, drive Bearing Armature Bearing Stator Cover, brush Screw, PHLP head Nut, squard

2 2 1 1 1 4 4 1 1 1 1 1 1 2 1 1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 * *

300666-001 300666-010 300666-002 300666-014 300666-017 300665-001 300665-002 300666-003 300666-016 300666-012 300666-015 300666-013 300666-018 300666-004 300666-007 300666-008

*-

NOT SHOWN

MARCH 1992

Return

UNIT

2.26

FIGURE # 3.1 HYDRAULIC SCHEMATIC

3.1

Return

MARCH 1992

FIGURE # 3.2 HYDRAULIC SCHEMATIC SYMBOLS

COMPONENT ENCLOSURE

HYDRAULIC LINES JOINING

MOTOR (ELECTRIC)

HYDRAULIC PUMP

FILTER

RESERVOIR (VENTED) CYLINDER (SINGLE ACTING)

CYLINDER (DOUBLE ACTING)

CHECK VALVE

HYDRAULIC LINES CROSSING

MARCH 1992

Return

3.2

FIGURE # 3.3 AUXILIARY PUMP AND RESERVOIR ASSEMBLY

3.3

Return

MARCH 1992

FIG ITEM # # PART # 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

49594-02 49649-02 49604-01 49651-02 49604-02 12391-06 49642-04 49596-00 49651-01 49604-01 12391-05 49567-01 12391-05 49593-02 49604-01 49616-01 49604-01 49582-00 -------------49582-01 41331-00

3.3 3.3 3.3 3.3

22 23 24 25

49655-01 49604-01 12391-05 40102-01

3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3

26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

49642-03 49653-01 49604-01 12391-05 49956-02 201435 49666-12 12391-08 11045-03 11009-04 49653-01 12391-05 49604-01 52-05104-00 25332-01 52-05054-00 49674-01 12391-07 14859-04 49642-06 49595-00 49604-01 12391-05 49642-02 300333-000

3.3 3.3

51 52

49623-01 49604-01

MARCH 1992

Return

NAME Diagnostic Reducer O ring Tee O ring O ring Hose Valve, relief Tee O ring O ring Elbow, 90° O ring Tee O ring Tee O ring Hose Reservoir assembly (See Fig.# 3.7) Hose Auxiliary control valve assembly (See Fig.# 3.4) Adapter, long O ring O ring Steering control valve assembly (See Fig.# 3.8) Hose Elbow, 45° O ring O ring Filter assembly Element, filter Reducer O ring Screw, cap Lockwasher Elbow, 90° O ring O ring Guard, hose Tie, wire Hose, (.8 feet) Elbow, beaded O ring Clamp Hose Check, valve O ring O ring Hose Auxiliary pump & motor assembly (See Fig.# 3.5) Elbow, 90° O ring

# FOR ASSY.

UNIT

1 1 1 1 2 1 1 2 2 2 1 2 1 1 2 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 2 2 1 1 1 As Req'd.

4 As Req'd.

1 1 2 1 1 1 1 1 1 1 1 3.4

FIGURE # 3.4 AUXILIARY CONTROL VALVE ASSEMBLY (41331-00)

3.5

Return

MARCH 1992

FIG ITEM # # PART # 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4

1 201546 2 202138 3 201643 4 202139 5 201553 6 202140 7 202141 8 202142 9K NSS 10 201578 11 201556 12 201639 13 202144 14K NSS 15 201630 16 202091 17 NA 18 NA 19 201634 20 202143 21 202096 22 202097 23K NSS 24K NSS K 202104

MARCH 1992

Return

NAME Pin, roll Cam, switch Jam, nut Nut Lockwasher Bracket Cap Cap, adapter Ring, retainer Screw, machine Washer, flat Switch Plug O ring Spring Plunger Body Spool Bushing Spring Washer Washer O ring Seal, wiper Kit, seal (CONTAINS ITEMS MARKED WITH "K")

# FOR ASSY.

UNIT

1 1 1 2 2 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1

3.6

FIGURE # 3.5 AUXILIARY PUMP AND MOTOR ASSEMBLY (300333-000)

3.7

Return

MARCH 1992

FIG ITEM # # PART # 3.5

1 300666-000

3.5 3.5 3.5 3.5 3.5

2 3 4 5 6

300681-000 301491-000 NSS 301508-000 301507-000

MARCH 1992

Return

NAME Motor assembly, auxiliary pump (See Fig.# 2.13) Pump assembly, auxiliary Coupler Pump assembly (See Fig.# 3.6) Lockwasher Screw, 12 point

# FOR ASSY.

UNIT

1 1 1 1 2 2

3.8

FIGURE # 3.6 AUXILIARY PUMP ASSEMBLY

NOTE:

Coat with "PERMATEX AVIATION FORM-A-GASKET No. 3" between sections.

3.9

Return

MARCH 1992

FIG ITEM # # PART # 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6

1K NSS 2 300681-002 3K NSS 4K NSS 5K NSS 6 300681-007 7 NA 8 NA 9 NA 10 300681-008 11 NA 12 NA 13 NA 14 NA 15 200033 16K NSS 17K NSS 18K NSS 19 300681-006 20 202065 21 300143-000 K 300184-000

MARCH 1992

Return

NAME Seal, oil Stator Seal Seal, rubber Plate, wear Gear, drive Shaft, drive Key Gear Gear, idler Ball Ring, retainer Shaft, idler Gear Pin, dowel Plate, pressure Seal Seal, plate Housing, end gear Plug Screw, 12 point Kit, seal (CONTAINS ITEMS MARKED WITH "K")

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 8 1

3.10

FIGURE # 3.7 HYDRAULIC RESERVOIR ASSEMBLY

3.11

Return

MARCH 1992

FIG ITEM # # PART #

NAME

3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7

Gage, sight Breather Reservoir Screen Plug O ring Washer, flat Screw, cap

1 2 3 4 5 6 7 8

1-08759-00 14961-00 X41426-01 40323-00 12318-11 12391-12 11016-03 11143-08

MARCH 1992

Return

# FOR ASSY.

UNIT

1 1 1 1 1 1 2 2

3.12

FIGURE # 3.8 STEERING CONTROL VALVE ASSEMBLY (40102-01)

3.13

Return

MARCH 1992

FIG ITEM # # PART # 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8

1 200568 2 202079 3 200549 4 200571 5 200601 6 202080 7 200604 8K NSS 9K NSS 10 200592 11 202081 12 202082 13 202083 14K NSS 15 200602 16 NSS 17 202084 18 202085 19 200603 20 NA 21 201980 22 201979 23 NA 24 NA 25 200600 26K NSS 27 202086 28 202087 29 200605 30 202088 K 200594

NAME Screw, cap 12 pt.

Ring, retainer Ring, retainer Bearing Shaft, control Column, steering Spring Seal, quad ring Seal Kit, needle bearing Bearing Race, bearing Bearing Seal Seal, check ball Seal Ball, check Retainer, check ball Control parts Housing Pin, control Spring, control Sleeve, control Spool, control Plate, spacer Seal Drive Gerotor set Cap, end Screw, cap Kit, seal (CONTAINS ITEMS MARKED WITH "K")

# FOR ASSY.

UNIT

4 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 6 1 1 1 3 1 1 1 7 1

NSS - Not Sold Separately NA - Not Available

MARCH 1992

Return

3.14

FIGURE # 3.9 STEERING CONTROL VALVE AND HOSE ASSEMBLY

3.15

Return

MARCH 1992

FIG ITEM # # PART # 3.9 3.9 3.9 3.9 3.9 3.9

1 2 3 4 5 6

49582-02 52-05104-00 49655-01 49604-01 12391-05 40102-01

3.9 3.9 3.9 3.9 3.9

7 8 9 10 11

41544-00 49654-01 49604-01 12391-05 49642-07

MARCH 1992

Return

NAME Hose Guard, hose (2.3 feet) Adapter, long O ring O ring Steering control valve assembly (See Fig.# 3.8) Cylinder, steering (See Fig.# 3.10) Elbow, 45° O ring O ring Hose

# FOR ASSY.

UNIT

1 As Req'd.

3 1 1 1 1 1 1 1 1

3.16

FIGURE # 3.10 STEERING CYLINDER ASSEMBLY (41544-00)

3.17

Return

MARCH 1992

FIG ITEM # # PART # 3.10 1K NSS 3.10 2K NSS 3.10 3 40290-00 3.10 4K NSS 3.10 5K NSS 3.10 6K NSS 3.10 7K NSS 3.10 8K NSS 3.10 9 40285-00 3.10 10K NSS 3.10 11 14908-08 3.10 12 41545-00 3.10 13 40286-00 3.10 14 49929-08 3.10 K 40470-00

MARCH 1992

Return

NAME Wiper Seal Bearing Ring, back-up O ring O ring O ring Ring, wear Piston Ring, wear Locknut Tube, cylinder Rod, cylinder Bearing Kit, seal (CONTAINS ITEMS MARKED WITH "K")

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

3.18

FIGURE # 3.11 CLAMP CYLINDER AND RELATED PARTS

3.19

Return

MARCH 1992

FIG ITEM # # PART # 3.11 3.11 3.11 3.11 3.11 3.11 3.11 3.11 3.11 3.11 3.11 3.11 3.11 3.11 3.11 3.11

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

49656-01 49604-00 12391-03 49653-01 12391-03 49604-01 49817-06 25332-01 52-05104-00 49656-10 49604-01 12391-03 41228-00 11170-06 49822-00 41331-00

MARCH 1992

Return

NAME Adaptor O ring O ring Elbow, 90° O ring O ring Hose assembly Tie, wire Guard, hose (1 foot) Adaptor O ring O ring Cylinder assembly (See Fig.# 3.12) Locknut Clamp, hose Auxiliary control valve assembly (See Fig.# 3.4)

# FOR ASSY.

UNIT

1 1 1 1 1 1 2 2 As Req'd.

2 1 1 1 2 2 1

3.20

FIGURE # 3.12 CLAMP CYLINDER ASSEMBLY (41228-00)

3.21

Return

MARCH 1992

FIG ITEM # # PART # 3.12 1 3.12 2 3.12 3 3.12 4K 3.12 5K 3.12 6 3.12 7K 3.12 8K 3.12 9K 3.12 10 3.12 11K 3.12 12 3.12 13 3.12 14 3.12 15 3.12 16 3.12 17K 3.12 18K 3.12 19K 3.12 K

40488-00 49929-01 40492-00 NSS NSS 40495-00 NSS NSS NSS 11806-12 NSS 41259-00 14908-08 11020-34 41197-00 31057-01 NSS NSS NSS 31098-00

MARCH 1992

Return

NAME Yoke Bushing Rod Wiper Seal Bearing O ring Ring, back-up Ring, guide Nut, jum Ring, back-up Piston Nut Bushing Tube, cylinder Retainer Ring, guide O ring O ring Kit, seal (CONTAINS ITEMS MARKED WITH "K")

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

3.22

FIGURE # 3.13 BRAKE LINKAGE AND CYLINDER ASSEMBLY

3.23

Return

MARCH 1992

FIG ITEM # # PART # 3.13

1 41337-00

3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

14985-07 12391-07 14845-04 41348-00 11009-03 41345-00 11129-06 11009-06 11016-03 41339-00 49602-00 14859-01 52-05102-00 49601-00 41355-00 41338-00

3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

41357-00 11854-07 41354-00 12247-00 12455-01 41336-00 41350-00 41349-00 41347-00 11170-05 11016-02 49744-02 49744-04 49744-03 40882-00 11854-03 41351-00

MARCH 1992

Return

NAME Cylinder, drive motor brake (See Fig.# 3.15) Elbow, 90° O ring Screw, cap Keeper Lockwasher Hose assembly Nut Lockwasher Washer, flat Reservoir, brake fluid Fitting, beaded Clamp Hose Tee Hose assembly Cylinder, idler wheel brake (See Fig.# 3.16) Crank Screw, cap Angle Fitting, 90° Fitting, 90° Cylinder, brake master (See Fig.# 3.14) Collar Boot Rod, end Nut Washer, flat Pin with cotter pin Pin with cotter pin Pin with cotter pin Roller Screw, cap Bracket

# FOR ASSY.

UNIT

1 2 1 1 1 1 1 1 1 1 1 2 2 As Req'd.

1 1 1 2 2 2 1 1 1 1 1 1 8 8 1 1 1 2 4 1

3.24

FIGURE # 3.14 BRAKE MASTER CYLINDER (41336-00)

3.25

Return

MARCH 1992

FIG ITEM # # PART # 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14

1K NSS 2K NSS 3K NSS 4K NSS 5K NSS 6K NSS 7 NA K 202145

MARCH 1992

Return

NAME Retainer O ring Stop Seat Piston Spring Body Kit, seal (CONTAINS ITEMS MARKED WITH "K")

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1

3.26

FIGURE # 3.15 DRIVE MOTOR BRAKE CYLINDER (41337-00)

3.27

Return

MARCH 1992

FIG ITEM # # PART # 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15

1K NSS 2K NSS 3 NA 4 NA 5K NSS 6 NA 7K NA 8K NSS 9 NA K 202145

MARCH 1992

Return

NAME Seal, wiper O ring Barrel Screw, machine Seal, washer Rod, piston Ring, retainer O ring Bushing Kit, seal (CONTAINS ITEMS MARKED WITH "K")

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1 1 1

3.28

FIGURE # 3.16 IDLER WHEEL BRAKE CYLINDER (41338-00)

3.29

Return

MARCH 1992

FIG ITEM # # PART # 3.16 3.16 3.16 3.16 3.16 3.16 3.16 3.16 3.16 3.16

1K NSS 2K NSS 3 NA 4 NA 5K NSS 6 NA 7K NSS 8K NSS 9 NA K 202105

MARCH 1992

Return

NAME Seal, wiper O ring Barrel Screw, machine Seal, washer Rod, piston Ring, retainer O ring Bushing Kit, seal (CONTAINS ITEMS MARKED WITH "K")

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1 1 1

3.30

FIGURE # 4.1 SHIELDING ASSEMBLY

4.1

Return

MARCH 1992

FIG ITEM # # PART #

NAME

4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1

Pad, side Cover, 14½" Battery Screw, flat head Screw, flat head Angle Nut, clip Cover, instrument Edging Cover, manlift SCR Edging Pad, seat Cover, seat panel Pad, side Shaft Bushing Pin, roll Plate, floor Mat, floor Pedal Mat, pedal

1 2 3 4 5 6 7 8 9 * 10 11 12 13 14 15 16 17 18 19

40421-00 X41931-00 49922-01 49892-01 40233-00 14851-02 40238-02 27561-03 40234-01 52-05007-00 40418-00 40237-00 40420-00 40789-01 11695-07 11073-26 40236-01 40415-00 40786-01 40419-00

MARCH 1992

Return

# FOR ASSY.

UNIT

1 1 15 1 1 10 1 1 1 As Req'd.

1 1 1 1 2 1 1 1 1 1

4.2

FIGURE # 4.2 EMERGENCY DISCONNECT ASSEMBLY

4.3

Return

MARCH 1992

FIG ITEM # # PART #

NAME

4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2

Decal Knob Grommet Cover, seat panel Rod Nut, jam Yoke, end Pin with cotter pin Spacer Screw, cap Washer, flat Bar Nut Nut Screw, cap Block Connector assembly (See Fig.# 2.11) Screw, machine Plate Switch Plate, switch Nut, twin

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

26270-00 14944-00 11813-07 40237-00 40274-00 11806-08 49916-00 11135-06 40940-00 11143-16 11016-03 40275-01 11261-06 11170-04 11045-08 40414-00 -------------11880-08 41642-00 20323-00 41790-00 14986-03

MARCH 1992

Return

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1 2 2 4 1 2 2 2 1 1 2 1 1 1 1

4.4

FIGURE # 4.3 HAND CLAMP AND SPEED CONTROL

4.5

Return

MARCH 1992

FIG ITEM # # PART #

NAME

# FOR ASSY.

4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3

Handle assembly Grip, hand Switch, horn Tubing, heat shrink Shaft Fitting, wire Wire, 16 Ga. black Fitting, wire Screw, machine Rivet, pop (1/8"x1/4") Brush Switch, key Cover, instrument Bushing Ring, retainer Key Washer Bushing Screw, machine Grommet, rubber Nut Valve, Aux. control (See Fig.3.4) Nut Spacer Nut Washer Key Bushing Rod Screw, cap Block Washer Arm Screw, cap Block Arm Screw, cap Link Screw, cap Handle Nut Nut Arm Screw, cap Joint, ball Rod Nut Screw Lever Screw, machine Nut, flanged Bracket, switch Switch, master Washer, flat Nut Potentioneter Screw, flat head

1 1 1 As Req'd.

1 1 As Req'd.

1 3 As Req'd.

2 1 1 2 1 1 1 2 2 2 2 1 4 2 2 4 1 2 1 2 1 2 1 2 1 1 2 2 1 1 1 2 1 1 2 1 1 1 1 2 2 1 1 2 2 1 2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57

40416-00 40482-01 14939-00 49887-01 40402-00 11823-39 52-07901-01 11823-10 49922-01 NA 40676-00 20151-00 40238-00 11695-06 11025-02 11018-08 14993-30 11695-01 49892-10 49991-00 11170-05 41331-00 49717-01 41324-00 11261-06 11016-03 11018-11 11695-05 41309-00 49612-06 41297-00 14993-20 41313-00 11271-31 41312-00 41306-00 49612-05 41314-00 11143-05 41301-00 11170-06 11419-03 40694-00 11047-13 49329-00 49591-00 11129-03 49330-00 41796-00 14911-03 49751-04 41794-00 27303-00 11016-01 11419-03 29304-00 50023-00

MARCH 1992

Return

UNIT

4.6

FIGURE # 4.4 STEERING CONTOL ASSEMBLY

4.7

Return

MARCH 1992

FIG ITEM # # PART # 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

4.4

20 20904-01

49919-03 14915-05 30434-00 40105-00 11854-03 11695-07 11873-16 49891-00 11016-03 11143-02 11170-08 40295-00 40102-01 11016-03 11261-06 11143-06 11143-05 40410-00 300333-000

MARCH 1992

Return

NAME Knob Plug, hole Nut Crank, steering Screw, cap Bearing, flange Screw, shoulder Mount, shock Washer, flat Screw, cap Nut Bracket, mounting Control, steering (See Fig.# 3.8) Washer, flat Nut Screw, cap Screw, cap Bracket, pump Auxiliary pump & motor assembly (See Fig.# 3.5) Bumper

# FOR ASSY.

UNIT

1 1 1 1 4 2 1 2 2 2 3 1 1 2 2 2 2 1 1 2

4.10

FIGURE # 4.5 IDLER WHEEL INSTALLATION

4.9

Return

MARCH 1992

FIG ITEM # # PART #

NAME

# FOR ASSY.

4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5

Frame Nut Screw, cap Bearing Washer, .250" Washer, .125" Washer, .062" Pin Screw, cap Fitting, grease Cap, hub Nut, slotted Pin, cotter Washer, flat Bearing Washer, flat Screw, cap Guard Carrier, bearing Bearing Seal Idler wheel assembly (See Fig.# 4.6) Fitting, grease Pin

1 2 2 2 As Req'd.

As Req'd.

As Req'd.

1 2 1 1 1 1 1 1 6 6 1 1 1 1 1 2 1

1 2 3 4 5 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20 21

41365-00 11806-12 14992-10 40170-00 49925-07 49925-08 49925-09 40175-00 11143-04 11160-14 40165-00 11805-16 49926-08 11016-08 11205-20 11016-04 14994-04 41087-00 40823-00 11205-19 11039-31 -------------11160-11 40218-00

MARCH 1992

Return

UNIT

4.10

FIGURE # 4.6 IDLER WHEEL ASSEMBLY

4.11

Return

MARCH 1992

FIG ITEM # # PART #

NAME

4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6

Pin with cotter pin Block, pivot Brake assembly Arm Nut (torque to 55 ft./lbs.)

Lockwasher Washer, flat Plate, mounting Cam Shoe, brake Spring Block, drive Nut (torque to 40 ft./lbs.)

Washer, cam Screw (torque to 45 ft./lbs.)

Washer Washer, shoe Arm, actuator Screw, cap Bushing Axle Bushing Washer, flat Ring, retainer Bearing Seal Fitting, grease Washer Lockwasher Nut Cap, hub Wheel, idler Tire, polyurethane Wheel Cylinder, idler brake (See Fig.# 3.16) Rod, spring Spring Sleeve Nut Pin, hair cotter

1 11135-02 2 40946-00 3 40093-01 4K 201873 5K 202131 6K 202132 7K 202133 8K 202134 9K 201875 10K 201868 11K 201869 12K 201867 13K 201864 14K 202090 15K 201871 16K 202135 17K 201870 18K 201866 19 11854-02 20 11020-27 21 40936-00 22 11020-21 23 11936-03 24 11898-03 25 11205-01 26 11039-30 27 11160-08 28 22005-06 29 11828-06 30 11829-06 31 12298-00 32 22050-03 33 40265-00 34 40136-00 35 41338-00 36 40945-00 37 49746-00 38 40885-00 39 11170-10 40 11429-04

MARCH 1992

Return

# FOR ASSY.

UNIT

2 1 1 1 1 1 1 1 1 2 1 2 3 1 1 1 2 1 4 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

4.12

FIGURE # 4.7 MAIN FRAME AND LOAD WHEEL ASSEMBLY

4.13

Return

MARCH 1992

FIG ITEM # # PART #

NAME

4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7

Door Bumper Pin, cotter Washer, flat Nut Frame, main (State Serial Number) Axle Seal, oil Bearing Wheel, load 10"x5" Tire, poly Wheel, rim Fitting, grease Washer, keyed Lockwasher, bearing Nut, retainer Cap, hub Retainer, battery Shaft, 14½" Battery Bearing Roller, 14½" Battery Screw, cap Washer, flat Pin, cotter Pin, cotter Pin Washer, flat Bushing Nut, jam-grip Washer, flat Clamp Cylinder assembly (See Fig.# 3.12) Bolt, shoulder

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

41550-00 20904-01 11429-04 11016-27 11170-06 X41916-00 22004-00 11039-10 11205-01 22050-01 22006-00 22046-00 11160-08 22005-06 11828-06 11829-06 12298-00 41064-01 25203-07 25189-02 25204-03 49914-00 11016-27 11429-04 11869-05 X41936-00 11016-06 49929-03 11837-10 11016-05 X41926-00 41228-00 X11873-00

MARCH 1992

Return

# FOR ASSY.

UNIT

1 2 1 11 10 1 2 2 4 2 1 1 2 2 2 2 2 2 4 8 4 1 1 1 2 1 2 2 2 2 1 1 2

4.14

FIGURE # 10.1 SPECIAL TOOLS AND LUBRICATIONS

10.1

Return

MARCH 1992

FIG ITEM # # PART # 10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1

1 2 3 4 5 6 7 8 9 * * *

PM-4011 PM-4246 20393-00 202154 202420 200025 204317 301529-000 49670-00 301582-000 301583-000 301584-000

MARCH 1992

Return

NAME Adapter, torque wrench Adapter, slotted nut Holder, spring Adapter, flush & hard to reach Fitting, quick coupler Lubricate, 2 oz. Molykote Set, hand cord, hand set Lubricant, lift truck Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ML tube #515 gasket eliminator

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1 1 1 1 1

10.2

Return

MODEL RS-50BTH ELECTRIC TRUCK NUMERICAL INDEX This Numerical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers.

PART #

FIG. #

ITEM #

PART #

FIG. #

ITEM #

05335-00 1-08759-00 11009-01 11009-01 11009-03 11009-03 11009-04 11009-05 11009-05 11009-06 11009-06 11015-16 11015-30 11016-01 11016-02 11016-02 11016-03 11016-03 11016-03 11016-03 11016-03 11016-03 11016-03 11016-04 11016-04 11016-05 11016-05 11016-06 11016-06 11016-08 11016-12 11016-12 11016-21 11016-27 11016-27 11018-03 11018-08 11018-11 11020-21 11020-27 11020-34 11025-02 11039-10 11039-29 11039-30 11039-31 11043-03 11045-03 11045-08

0.1 3.7 2.6 1.2 2.6 3.13 3.3 2.6 2.4 1.4 3.13 1.3 1.4 4.3 1.2 3.13 1.2 3.7 4.4 4.4 4.2 3.13 4.3 1.2 4.5 1.1 4.7 1.1 4.7 4.5 2.4 2.6 2.6 4.7 4.7 1.2 4.3 4.3 4.6 4.6 3.12 4.3 4.7 1.4 4.6 4.5 1.4 3.3 4.2

10 1 7 23 5 6 35 10 3 23 9 9 24 54 38 28 26 7 14 9 11 10 26 2 14 16 30 18 27 12 2 11 6 4 23 3 16 27 22 20 14 15 8 41 26 19 18 34 15

11047-13 11057-13 11073-19 11073-26 11129-03 11129-06 11135-02 11135-02 11135-06 11143-02 11143-03 11143-03 11143-03 11143-03 11143-04 11143-04 11143-05 11143-05 11143-05 11143-06 11143-06 11143-08 11143-16 11160-01 11160-08 11160-08 11160-09 11160-11 11160-11 11160-14 11170-04 11170-04 11170-05 11170-05 11170-05 11170-05 11170-06 11170-06 11170-06 11170-06 11170-08 11170-10 11170-10 11176-01 11176-20 11205-01 11205-01 11205-13 11205-14

4.3 1.4 1.4 4.1 4.3 3.13 1.2 4.6 4.2 4.4 1.4 1.3 1.2 1.1 1.4 4.5 1.2 4.3 4.4 1.2 4.4 3.7 4.2 1.3 4.7 4.6 1.1 1.1 4.5 4.5 2.4 4.2 1.2 2.3 3.13 4.3 1.2 3.11 4.7 4.3 4.4 1.2 4.6 2.6 2.6 4.7 4.6 1.4 1.4

44 3 36 15 47 8 30 1 8 10 17 4 29 26 22 7 25 39 17 28 16 8 10 1 13 27 6 14 20 8 5 14 37 14 27 21 40 14 5 41 11 34 39 4 3 9 25 7 11

MARCH 1992

Return

99.1

MODEL RS-50BTH ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

11205-15 11205-17 11205-18 11205-19 11205-20 11241-01 11261-01 11261-05 11261-05 11261-06 11261-06 11261-06 11261-08 11261-08 11271-31 11419-03 11419-03 11429-04 11429-04 11429-04 11459-00 11695-01 11695-05 11695-06 11695-07 11695-07 11782-02 11782-04 11801-00 11805-16 11806-08 11806-12 11806-12 11813-03 11813-07 11823-10 11823-39 11827-14 11827-15 11827-16 11828-06 11828-06 11829-06 11829-06 11837-10 11854-02 11854-03 11854-03 11854-03 11854-03 11854-04 11854-07

1.3 1.4 1.3 4.5 4.5 1.3 2.6 2.6 2.4 4.4 4.2 4.3 1.2 1.2 4.3 4.3 4.3 4.6 4.7 4.7 1.3 4.3 4.3 4.3 4.4 4.1 1.1 1.1 1.3 4.5 4.2 4.5 3.12 2.4 4.2 4.3 4.3 1.3 1.3 1.1 4.7 4.6 4.6 4.7 4.7 4.6 1.2 1.3 4.4 3.13 2.4 3.13

7 38 20 18 13 35 8 9 4 15 13 25 12 1 34 55 42 40 3 24 36 18 28 14 6 14 20 12 34 10 6 2 10 7 3 8 6 12 17 9 15 29 30 16 29 19 21 24 5 33 10 19

11854-10 11869-05 11869-06 11872-02 11873-16 11880-08 11880-08 11890-03 11890-05 11898-01 11898-03 11935-06 11936-01 11936-03 11936-15 11936-16 12247-00 12298-00 12298-00 12318-03 12318-11 12391-03 12391-03 12391-03 12391-03 12391-05 12391-05 12391-05 12391-05 12391-05 12391-05 12391-05 12391-05 12391-06 12391-07 12391-07 12391-07 12391-08 12391-12 12455-01 12459-00 14845-04 14851-02 14859-01 14859-04 14898-00 14908-08 14908-08 14908-10 14908-12 14908-16 14908-28

1.2 4.7 1.1 1.3 4.4 1.2 4.2 1.4 1.3 1.1 4.6 1.4 1.4 4.6 1.4 1.4 3.13 4.6 4.7 1.4 3.7 1.4 3.11 3.11 3.11 3.3 3.3 3.3 3.3 3.3 3.3 3.9 3.9 3.3 1.3 3.3 3.13 3.3 3.7 3.13 1.4 3.13 4.1 3.13 3.3 1.4 3.12 3.10 1.1 1.3 1.4 1.4

42 25 21 16 7 22 18 6 15 7 24 27 32 23 28 26 21 31 17 20 5 21 12 5 3 13 29 24 11 48 37 5 10 6 29 43 3 33 6 22 15 4 6 13 44 2 13 11 15 13 1 44

99.2

Return

MARCH 1992

MODEL RS-50BTH ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

14911-03 14915-05 14939-00 14944-00 14961-00 14985-07 14986-03 14992-10 14993-20 14993-30 14994-04 14994-06 14994-08 200025 200033 200038 200039 200040 200041 200042 200043 200044 200045 200045 200046 200047 200048 200049 200050 200051 200052 200054 200056 200059 200076 200077 200077 200077 200078 200079 200080 200081 200081 200081 200082 200083 200084 200085 200086 200087 200088 200089

4.3 4.4 4.3 4.2 3.7 3.13 4.2 4.5 4.3 4.3 4.5 1.1 1.1 10.1 3.6 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.8 2.8 2.9 2.10 2.8 2.8 2.8 2.10 2.9 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8

50 2 3 2 2 2 22 3 32 17 15 3 1 6 15 22 3 2 9 8 6 15 31 13 30 33 27 26 19 20 12 29 1 11 1 2 2 2 3 4 5 6 6 6 7 8 9 11 13 14 15 18

200090 200091 200092 200093 200094 200094 200094 200095 200095 200095 200096 200096 200096 200097 200549 200568 200571 200592 200594 200600 200601 200602 200603 200604 200605 201215 201215 201215 201259 201259 201262 201266 201266 201267 201267 201297 201367 201367 201367 201368 201368 201368 201372 201372 201372 201435 20151-00 20151-00 201546 201553 201556 201578

2.8 2.8 2.8 2.8 2.8 2.9 2.10 2.9 2.10 2.8 2.10 2.8 2.9 2.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 2.10 2.9 2.8 2.10 2.9 2.9 2.9 2.10 2.10 2.8 2.5 2.10 2.8 2.9 2.9 2.8 2.10 2.9 2.8 2.10 3.3 2.3 4.3 3.4 3.4 3.4 3.4

19 20 21 22 24 19 19 9 9 25 8 26 8 27 3 1 4 10 K 25 5 15 19 7 29 14 14 12 11 11 4 12 12 4 10 28 13 23 13 16 16 16 17 17 17 31 4 12 1 5 11 10

MARCH 1992

Return

99.3

MODEL RS-50BTH ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

201630 201634 201639 201643 201864 201864 201866 201866 201867 201867 201868 201868 201869 201869 201870 201870 201871 201872 201873 201873 201874 201875 201876 201962 201963 201964 201965 201966 201967 201967 201979 201980 202004 202004 202009 202009 202010 202065 202079 202080 202081 202082 202083 202084 202085 202086 202087 202088 202090 202091 202096 202097

3.4 3.4 3.4 3.4 1.2 4.6 1.2 4.6 1.2 4.6 1.2 4.6 1.2 4.6 1.2 4.6 4.6 1.2 1.2 4.6 1.2 4.6 1.2 2.9 2.9 2.9 2.9 2.9 2.9 2.10 3.8 3.8 2.7 2.9 2.8 2.7 2.10 3.6 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 4.6 3.4 3.4 3.4

15 19 12 3 5 13K 11 18K 8 12K 7 10K 9 11K 6 17K 15K 16 17 4K 13 9K 10 1 3 5 7 10 15 15 22 21 23 18 28 23 18 20 2 6 11 12 13 17 18 27 28 30 14K 16 21 22

202104 202105 202131 202131 202132 202132 202133 202133 202134 202135 202138 202139 202140 202141 202142 202143 202144 202145 202145 202150 202151 202154 202420 202424 20323-00 20393-00 204317 20904-01 20904-01 22004-00 22005-06 22005-06 22006-00 22012-05 22046-00 22050-01 22050-03 23228-01 23309-01 25094-02 25189-02 25203-07 25204-03 25275-06 25332-01 25332-01 26204-00 26270-00 26270-00 26618-04 27303-00 27303-00

3.4 3.16 1.2 4.6 1.2 4.6 1.2 4.6 4.6 4.6 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.15 3.14 1.2 1.2 10.1 10.1 2.10 4.2 10.1 10.1 4.7 4.4 4.7 4.7 4.6 4.7 1.3 4.7 4.7 4.6 2.3 2.3 2.7 4.7 4.7 4.7 2.7 3.3 3.11 2.3 0.1 4.2 2.3 2.3 4.3

K K 19 5K 18 6K 20 7K 8K 16K 2 4 6 7 8 20 13 K K 14 15 4 5 5 20 3 7 2 20 7 14 28 11 28 12 10 32 3 13 22 20 19 21 12 40 8 2 2 1 12 8 53

99.4

Return

MARCH 1992

MODEL RS-50BTH ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

27561-03 27692-00 27693-02 27901-00 27901-00 29304-00 29304-00 29329-00 300073-000 300074-001 300074-002 300074-003 300074-004 300084-000 300085-000 300086-000 300110-000 300143-000 300184-000 300292-000 300294-000 300299-000 300301-000 300302-000 300303-000 300307-000 300310-000 300311-000 300312-000 300313-000 300314-000 300315-000 300316-000 300317-000 300333-000 300333-000 300665-001 300665-002 300666-000 300666-000 300666-001 300666-002 300666-003 300666-004 300666-007 300666-008 300666-010 300666-012 300666-013 300666-014 300666-015 300666-016

4.1 2.7 2.7 1.2 2.4 2.3 4.3 2.6 2.7 2.10 2.10 2.10 2.10 2.5 2.5 2.5 2.7 3.6 3.6 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 3.3 4.4 2.13 2.13 3.5 2.4 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13

8 17 2 41 15 9 56 2 8 1 3 7 10 10 32 21 11 21 K 5 1 4 2 9 8 12 6 11 10 13 14 3 7 15 50 19 6 7 1 12 1 3 8 14 * * 2 10 12 4 11 9

MARCH 1992

Return

PART #

FIG.#

ITEM #

300666-017 300666-018 300681-000 300681-002 300681-006 300681-007 300681-008 301120-000 301121-000 301122-000 301123-000 301125-000 301126-000 301147-000 301491-000 301507-000 301508-000 301529-000 301582-000 301583-000 301584-000 301657-000 301659-000 301660-000 30434-00 31057-01 31098-00 40000-00 40001-00 40002-00 40003-00 40004-00 40005-00 40006-00 40007-00 40009-00 40011-00 40012-00 40017-00 40018-00 40020-00 40022-00 40023-00 40024-01 40024-02 40093-01 40094-01 40102-01 40102-01 40102-01 40103-01 40105-00

2.13 2.13 3.5 3.6 3.6 3.6 3.6 2.7 2.7 2.7 2.7 2.7 2.7 2.7 3.5 3.5 3.5 10.1 10.1 10.1 10.1 0.1 0.1 0.1 4.4 3.12 3.12 1.3 1.4 1.3 1.4 1.3 1.3 1.4 1.4 1.4 1.1 1.4 1.4 1.4 1.4 1.4 1.3 1.4 1.4 4.6 1.2 3.3 3.9 4.4 1.1 4.4

5 13 2 2 19 6 10 16 9 6 14 10 18 15 3 6 5 8 * * * * * * 3 16 K 25 10 2 42 32 6 35 25 8 31 37 31 33 5 40 11 30 34 3 4 25 6 13 8 4 99.5

MODEL RS-50BTH ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

40136-00 40165-00 40170-00 40175-00 40177-00 40178-00 40181-00 40182-00 40187-00 40188-00 40203-00 40216-00 40218-00 40233-00 40234-01 40236-01 40237-00 40237-00 40238-00 40238-02 40263-00 40265-00 40266-00 40267-00 40274-00 40275-01 40285-00 40286-00 40290-00 40295-00 40323-00 40402-00 40410-00 40412-01 40414-00 40415-00 40416-00 40416-00 40418-00 40419-00 40420-00 40421-00 40424-00 40425-00 40470-00 40473-00 40473-00 40482-01 40488-00 40492-00 40495-00 40676-00

4.6 4.5 4.5 4.5 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 4.5 4.1 4.1 4.1 4.2 4.1 4.3 4.1 1.1 4.6 1.3 1.3 4.2 4.2 3.10 3.10 3.10 4.4 3.7 4.3 4.4 0.1 4.2 4.1 2.3 4.3 4.1 4.1 4.1 4.1 0.1 1.1 3.10 1.3 1.4 4.3 3.12 3.12 3.12 4.3

34 9 4 6 19 25 30 29 23 32 11 24 21 5 9 16 4 11 13 7 17 33 33 31 5 12 9 13 3 12 4 5 18 11 16 17 7 1 10 19 12 1 6 2 K 10 4 2 1 3 4 11

40694-00 40786-01 40789-01 40791-00 40823-00 40828-00 40829-00 40882-00 40885-00 40885-00 40936-00 40940-00 40943-00 40944-00 40945-00 40946-00 41064-01 41087-00 41197-00 41228-00 41228-00 41259-00 41297-00 41301-00 41306-00 41309-00 41312-00 41313-00 41314-00 41324-00 41331-00 41331-00 41331-00 41331-00 41336-00 41337-00 41337-00 41338-00 41338-00 41339-00 41343-00 41344-00 41345-00 41346-00 41347-00 41348-00 41349-00 41350-00 41351-00 41354-00 41355-00 41357-00

4.3 4.1 4.1 1.2 4.5 1.4 1.4 3.13 2.1 4.6 4.6 4.2 1.2 1.2 4.6 4.6 4.7 4.5 3.12 4.7 3.11 3.12 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 3.3 2.3 3.11 4.3 3.13 1.2 3.13 4.6 3.13 3.13 1.2 1.2 3.13 1.2 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13

43 18 13 27 17 16 19 32 33 38 21 9 31 44 36 2 18 16 15 32 13 12 31 40 36 29 35 33 38 24 21 6 16 22 23 35 1 35 17 11 43 36 7 39 26 5 25 24 34 20 16 18

99.6

Return

MARCH 1992

MODEL RS-50BTH ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

41365-00 41544-00 41544-00 41545-00 41550-00 41642-00 41648-00 41757-01 41757-01 41771-00 41790-00 41794-00 41796-00 49329-00 49330-00 49384-04 49399-00 49399-00 49399-00 49545-00 49567-01 49582-00 49582-01 49582-02 49591-00 49593-02 49594-02 49595-00 49596-00 49601-00 49602-00 49604-00 49604-01 49604-01 49604-01 49604-01 49604-01 49604-01 49604-01 49604-01 49604-01 49604-01 49604-01 49604-01 49604-01 49604-02 49605-00 49607-00 49612-05 49612-06 49616-01 49623-01

4.5 1.1 3.9 3.10 4.7 4.2 1.3 2.7 2.6 2.3 4.2 4.3 4.3 4.3 4.3 0.1 2.3 2.4 2.4 2.4 3.3 3.3 3.3 3.9 4.3 3.3 3.3 3.3 3.3 3.13 3.13 3.11 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.9 3.11 3.9 3.11 3.3 2.3 2.3 4.3 4.3 3.3 3.3

1 13 7 12 1 19 3 1 1 11 21 52 49 45 48 3 1 17 1 21 12 18 20 1 46 14 1 46 8 15 12 2 15 3 10 52 28 38 17 23 47 9 6 4 11 5 15 10 37 30 16 51

MARCH 1992

Return

PART #

FIG.#

ITEM #

49642-02 49642-03 49642-04 49642-06 49642-07 49649-02 49651-01 49651-02 49653-01 49653-01 49653-01 49654-01 49655-01 49655-01 49656-01 49656-10 49666-12 49670-00 49674-01 49717-01 49744-02 49744-03 49744-04 49746-00 49746-00 49751-04 49794-00 49794-00 49804-00 49817-06 49822-00 49852-03 49853-04 49854-05 49855-22 49855-24 49856-104 49856-112 49856-113 49856-114 49856-115 49856-118 49856-119 49856-120 49856-121 49856-27 49878-01 49886-09 49887-01 49891-00 49892-01 49892-10

3.3 3.3 3.3 3.3 3.9 3.3 3.3 3.3 3.3 3.3 3.11 3.9 3.3 3.9 3.11 3.11 3.3 10.1 3.3 4.3 3.13 3.13 3.13 1.2 4.6 4.3 2.3 1.2 0.1 3.11 3.11 2.11 2.11 2.11 2.4 2.11 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.11 2.11 2.4 0.1 2.4 4.3 4.4 4.1 4.3

49 26 7 45 11 2 9 4 27 36 4 8 22 3 1 10 32 9 42 23 29 31 30 32 37 51 5 24 * 7 15 3 4 2 6 1 20 14 13 16 11 18 19 6 5 9 1 8 4 8 4 19 99.7

MODEL RS-50BTH ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

49914-00 49916-00 49919-03 49922-01 49922-01 49923-02 49925-07 49925-08 49925-09 49926-08 49928-07 49929-01 49929-03 49929-06 49929-07 49929-08 49929-08 49956-02 49966-01 49966-02 49967-01 49967-02 49967-03 49967-04 49967-05 49967-06 49967-07 49967-08 49967-09 49967-10 49968-00 49969-01 49969-02 49969-03 49969-04 49970-01 49970-02 49970-03 49971-00 49972-01 49972-02 49972-04 49973-01 49973-01 49974-01 49974-01 49990-00 49991-00 50000-13 50000-13 50001-11 50001-11

4.7 4.2 4.4 4.3 4.1 1.1 4.5 4.5 4.5 4.5 1.3 3.12 4.7 1.1 1.1 1.1 3.10 3.3 1.4 1.3 1.4 1.4 1.4 1.4 1.4 1.4 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.4 1.4 1.4 1.4 1.3 1.3 1.3 1.4 1.3 1.3 1.4 0.1 4.3 2.7 2.7 2.5 2.7

22 7 1 9 3 27 5 5 5 11 30 2 28 28 22 10 14 30 43 14 39 39 39 9 9 9 18 19 19 19 26 8 8 8 8 14 14 14 29 27 5 21 12 22 23 13 4 20 3 21 25 4

99.8

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PART #

FIG.#

ITEM #

50001-11 50001-11 50003-01 50003-02 50023-00 52-00221-00 52-00224-00 52-00254-00 52-00257-00 52-00259-00 52-05007-00 52-05054-00 52-05102-00 52-05104-00 52-05104-00 52-05104-00 52-07901-01 PM-4011 PM-4246 X11873-00 X41426-01 X41916-00 X41926-00 X41931-00 X41936-00

2.5 2.7 2.7 2.7 4.3 0.1 0.1 0.1 0.1 0.1 4.1 3.3 3.13 3.3 3.9 3.11 4.3 10.1 10.1 4.7 3.7 4.7 4.7 4.1 4.7

* 20 5 19 57 5 5 5 5 7 * 41 14 39 2 9 7 1 2 33 3 6 31 2 26

MARCH 1992

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THE PRIME-MOVER CO. 3000 NORTH US HIGHWAY 61 MUSCATINE, IOWA 52761-5810

PROUDLY Made in AMERICA

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