DOWNLOAD PDF BT Prime-Mover RR-45 Reach Truck Parts Manual

300378-000

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PARTS MANUAL Manual Number 9112 Manual Part Number 300378-001 RR-45 ELECTRIC REACH TRUCK Effective Serial Number

RR450200482

Read and observe all warnings on this unit before operating it.

DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.

ISSUED DECEMBER 1991

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RR-45

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.

The regulations imposed by OSHA make it mandatory that alternation of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulation apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)).

Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately.

If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information.

All prices are FOB factory in Muscatine, Iowa.

Shipping charges are added to the price of the part shipping from the factory.

WHERE TO ORDER Always order parts from the dealer who sold you your BT PRIME-MOVER. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

BT PRIME-MOVER will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars including truck and mast serial number, proposed changes, new heights of lift, etc.

If the change is approved, authorization will be sent as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. THE BT PRIME-MOVER Co. cannot accept responsibility for parts returned without authorization.

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

2 Return

DECEMBER 1991

GENERAL INFORMATION INDEX

RIGHT-HAND AND LEFT-HAND SIDES

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies.

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

ABBREVIATIONS AND TERMS NA - Not Available NSS - Not Sold Separately As Req'd - Use as required K - Parts of a kit * - Not shown on drawing See Fig.# - See Figure # for further break down of parts.

CHANGES When changes are made to the machine, revised pages for this manual will be issued.

These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

A. Right Side B. Rear C. Left Side D. Front PART LIST The FIGURE #, describes the figure you are on. The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: FIG ITEM # #

PART #

NAME

# FOR ASSY.

3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 40092-01 40092-02 40092-03 40092-04 40092-05 52-05069-00 300284-000 200037 NSS NA 200028

Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Fitting, bulkhead Tube assembly Fuse Cylinder, freelift (See Fig.# 3.6) Cylinder, freelift (See Fig.# 3.6) Cylinder, freelift (See Fig.# 3.6) Cylinder, freelift (See Fig.# 3.6) Cylinder, freelift (See Fig.# 3.6) Hose Motor, OHIO pump (See Fig.# 2.10) Pump assembly, lift Pump, lift (See Fig.# 3.8) Plug Kit, seal (CONTAINS ITEMS MARKED WITH "K")

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

12 12 12 12 12 13 14 15 16 16 16 16 16 17 18 19 20 21 K

DECEMBER 1991 Return

UNIT 89/180 95/198 108/226 111/240 119/258

89/180 95/198 108/226 111/240 119/258

3

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

A ___________________________________________________ Auxiliary control assembly Auxiliary control valve assembly Auxiliary pump and motor assembly Auxiliary pump and reservoir assembly Auxiliary pump assembly Auxiliary pump motor assy., (24 Volt, OHIO, D-561371X8015A) Auxiliary pump motor assy., (36 Volt, OHIO, D-561369X8005A)

4.3 3.4 3.5 3.3 3.6 2.23 2.23

4.5 3.5 3.7 3.3 3.9 2.41 2.41

B ___________________________________________________ Brake linkage and cylinder assembly Brake master cylinder assembly

3.32 3.33

3.61 3.63

C,D _________________________________________________ Decals and parts list assembly Double reach cable assembly Double reach diverter valve assembly Double reach, reach cylinder assembly Double reach, tilt cylinder assembly Double reach with tilt and sideshifter Drive motor assembly, (24 Volt, G.E., 5BT1326B235) Drive motor assembly, (36 volt, G.E., 5BT1326B233) Drive motor brake assembly Drive motor brake cylinder assembly

0.1 2.11 3.19 3.20 3.21 3.18 2.22 2.22 1.2 3.34

0.1 2.17 3.35 3.37 3.39 3.33 2.39 2.39 1.3 3.65

E ____________________________________________________ "E" EV-100LX SCR electrical schematic "E" EV-100LX SCR electrical schematic symbols "E" EV-100LX TT SCR electrical schematic "E" EV-100LX SCR electrical schematic symbols "EE" EV-100LX SCR electrical schematic "EE" EV-100LX TT SCR electrical schematic symbols "EE" EV-100LX TT SCR electrical schematic "EE" EV-100LX TT SCR electrical schematic symbols Emergency disconnect assembly EV-100LX contactor panel assembly & related parts for "E" & "EE" EV-100LX dash display installation EV-100LX power component wiring EV-100LX SCR 1A contactor assembly EV-100LX SCR auxiliary pump contactor assembly EV-100LX SCR contactor panel assembly, 24 volt EV-100LX SCR contactor panel assembly, 36 volt EV-100LX SCR forward & rearward contactor assembly EV-100LX TT SCR control panel EV-100LX TX SCR control panel

2.1 2.2 2.25 2.26 2.3 2.4 2.27 2.28 4.2 2.14 2.29 2.12 2.17 2.19 2.15 2.15 2.16 2.13 2.23

2.1 2.2 2.45 2.46 2.3 2.4 2.47 2.48 4.3 2.23 2.49 2.19 2.29 2.33 2.25 2.25 2.27 2.21 2.21

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DECEMBER 1991

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

F ___________________________________________________ 4" high articulating load wheel assembly 5" high articulation load wheel assembly

4.11 4.10

4.21 4.19

G,H _________________________________________________ Hand lift/lower and speed control Hydraulic reservoir assembly Hydraulic schematic Hydraulic schematic symbols

4.4 3.7 3.1 3.2

4.7 3.11 3.1 3.2

I _____________________________________________________ Idler wheel assembly Idler wheel brake cylinder assembly Idler wheel installation

4.7 3.35 4.6

4.13 3.67 4.11

J,K,L _______________________________________________ Lift control valve assembly Lift pump and reservoir assembly Lift pump assembly, 24 VOLT Lift pump assembly, 36 VOLT Lift pump contactor assembly, (24 volt) Lift pump contactor assembly, (36 volt) Lift pump motor assembly Limit switch wiring assembly

3.26 3.22 3.24 3.25 2.18 2.18 3.23 2.7

3.49 3.41 3.45 3.47 2.31 2.31 3.43 2.9

M ___________________________________________________ Main frame and load wheel assembly Manlift connector assembly Manlift EV-100LX SCR electrical schematic Manlift EV-100LX SCR electrical schematic symbols Manlift hydraulic diagram Manlift hydraulic schematic Manlift hydraulic schematic symbols Manlift loadback rest installation Manlift power component wiring Manlift reach and platform cable assembly Manlift three stage mast cable assembly Manlift valve assembly, blocking 24 VOLT Manlift valve assembly, blocking 36 VOLT Manlift valve assembly, 24 VOLT Manlift valve assembly, 36 VOLT Manlift wiring harness assembly

4.8 6.7 6.1 6.2 6.10 6.8 6.9 6.13 6.6 6.5 6.4 6.11 6.11 6.12 6.12 6.3

4.15 6.11 6.1 6.2 6.15 6.13 6.14 6.21 6.9 6.7 6.5 6.17 6.17 6.19 6.19 6.3

N ___________________________________________________ Numerical index

*

99.1

DECEMBER 1991 Return

5

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

O,P _________________________________________________ Parts list index Power connector assembly, (GRAY) Power connector assembly, (RED) Pump motor assembly, (24 volt, G.E., 5BT1324B54) Pump motor assembly, (36 volt, G.E., 5BT1326B234)

0.2 2.20 2.20 2.21 2.21

0.3 2.35 2.35 2.37 2.37

Q,R,S ______________________________________________ Shielding assembly Single load wheel assembly Single reach cable assembly Single reach diverter valve assembly Single reach, reach cylinder assembly Single reach, reach cylinder hose installation Single reach, tilt and sideshifter hose installation Single reach, tilt cylinder assembly, left Single reach, tilt cylinder assembly, right Special tools and lubrications Steering control assembly Steering control valve and hose assembly Steering control valve assembly Steering cylinder assembly

4.1 4.9 2.10 3.14 3.15 3.16 3.17 3.21 3.21 10.1 4.5 3.9 3.8 3.10

4.1 4.17 2.15 3.25 3.27 3.29 3.31 3.39 3.39 10.1 4.9 3.15 3.13 3.17

3.27 5.18 5.19 5.21 3.31 5.13 5.12 5.14 2.9 3.12 5.11 5.15 5.20 5.17 5.16 3.30 1.1 1.3 1.4 3.26 3.28 5.4

3.51 5.35 5.37 5.41 3.59 5.25 5.23 5.27 2.13 3.21 5.21 5.29 5.39 5.33 5.31 3.57 1.1 1.5 1.7 3.49 3.53 5.7 DECEMBER 1991

T ___________________________________________________ Three stage cylinder and reservoir assembly Three stage double reach assembly Three stage double reach front frame assembly Three stage fork assembly Three stage freelift cylinder assembly Three stage freelift cylinder installation Three stage inner column assembly Three stage intermediate column assembly Three stage mast cable assembly Three stage mast hydraulic assembly Three stage mast installation Three stage outer column assembly Three stage sideshifter assembly Three stage single front frame assembly Three stage single reach assembly Three stage staging cylinder assembly Transmission and steering installation Transmission assembly, PART , Transmission assembly, PART ,, Two stage cylinder and reservoir assembly Two stage cylinder assembly Two stage cylinder installation 6 Return

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

T ___________________________________________________continuation Two stage double reach assembly Two stage double reach front frame assembly Two stage inner column assembly Two stage mast cable assembly Two stage mast fork assembly Two stage mast hydraulic assembly Two stage mast installation Two stage outer column assembly Two stage sideshifter assembly Two stage single reach assembly Two stage single reach front frame assembly

5.7 5.8 5.2 2.8 5.10 3.11 5.1 5.3 5.9 5.5 5.6

5.13 5.15 5.3 2.11 5.19 3.19 5.1 5.5 5.17 5.9 5.11

2.24 2.24 2.5 2.6

2.43 2.43 2.5 2.7

U,V,W _______________________________________________ Warning light assembly, 24 volt Warning light assembly, 36 volt Wiring assembly for cold storage Wiring harness assembly X,Y,Z _______________________________________________

DECEMBER 1991 Return

7

FIGURE # 0.1 DECALS AND PARTS ASSEMBLY

0.1 Return

DECEMBER 1991

FIG ITEM # # PART # 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

1 2 3 4 5 6 7 7 7 7 8 9 10 11 12 13 14 15 16 17 18

26743-00 49990-00 49975-00 49728-00 49384-05 52-00259-00 52-00254-00 52-00257-00 52-00221-00 52-00224-00 49895-00 49899-00 40424-00 NSS NSS 05335-00 49384-00 40412-04 40412-01 49878-01 26270-00

DECEMBER 1991 Return

NAME Decal, DOHG Decal, warning Decal, warning Decal, operating Decal, BT PRIME-MOVER Stripe, white Paint, orange Spray, orange Paint, black Spray, black Decal, blank function Decal, fork function Decal, control function Nameplate Rivet, 1/8" Box, manual Decal, BT PRIME-MOVER Plate, TT Plate, TX Plate, BT PRIME-MOVER logo Decal, emergency disconnect

# FOR ASSY.

UNIT

1 2 1 1 2 As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

1 1 1 4 1 1 1 1 1 1

0.2

FIGURE # 0.2 PARTS LIST INDEX

0.3 Return

DECEMBER

FIG ITEM # # PART # 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

1 * 2 2 2 2 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

40011-00 40011-00

49399-00 49399-01

Decals and parts list assembly Parts list index Transmission and steering installation Drive motor brake assembly Transmission assembly, PART , Transmission assembly, PART ,, "E" EV-100LX SCR electrical schematic "E" EV-100LX SCR electrical schematic symbols "EE" EV-100LX SCR electrical schematic "EE" EV-100LX SCR electrical schematic symbols Wiring assembly for cold storage Wiring harness assembly Limit switch wiring assembly Two stage mast cable assembly Three stage mast cable assembly Single reach cable assembly Double reach cable assembly EV-100LX power component wiring EV-100LX TX SCR control panel assembly EV-100LX TT SCR control panel assembly EV-100LX contactor panel assembly & related parts for "E"&"EE"

41757-01 41757-00 27692-00 27693-02 27693-02 202169 300073-000 49855-24 49855-22 27900-00 27899-00 27901-00 27902-00 300666-000 300665-000

EV-100LX SCR contactor panel assembly, 24 volt EV-100LX SCR contactor panel assembly, 36 volt EV-100LX SCR forward & rearward contactor assembly EV-100LX SCR 1A contactor assembly Lift pump contactor assembly, (24 volt) Lift pump contactor assembly, (36 volt) EV-100LX SCR auxiliary pump contactor assembly Power connector assembly, (RED) Power connector assembly, (GRAY) Lift Pump motor assembly, (24 volt, G.E., 5BT1324B54) Lift Pump motor assembly, (36 volt, G.E., 5BT1326B234) Drive motor assembly, (24 Volt, G.E., 5BT1326B235) Drive motor assembly, (36 volt, G.E., 5BT1326B233) Auxiliary pump motor assy., (24 Volt, OHIO, D-561371X8015A) Auxiliary pump motor assy., (36 Volt, OHIO, D-561369X8005A)

Warning light assembly, 24 volt Warning light assembly, 36 volt "E" EV-100LX TT SCR electrical schematic "E" EV-100LX TT SCR electrical schematic symbols "EE" EV-100LX TT SCR electrical schematic "EE" EV-100LX TT SCR electrical schematic symbols EV-100LX dash display installation Hydraulic schematic Hydraulic schematic symbols Auxiliary pump and reservoir assembly Auxiliary control valve assembly 41331-00 300333-000 Auxiliary pump and motor assembly, 24 volt 300334-000 Auxiliary pump and motor assembly, 36 volt Auxiliary pump assembly Hydraulic reservoir assembly Steering control valve assembly 40102-01 Steering control valve and hose assembly Steering cylinder assembly 41544-00 Two stage mast hydraulic assembly Three stage mast hydraulic assembly Single reach, reach cylinder hose installation Single reach diverter valve assembly 41242-00 Single reach, reach cylinder assembly 41228-XX

DECEMBER 1991 Return

NAME

FIG. # Page 0.1 0.2 1.1 1.2 1.3 1.4 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 2.11 2.12 2.13 2.13 2.14 2.15 2.15 2.16 2.17 2.18 2.18 2.19 2.20 2.20 2.21 2.21 2.22 2.22 2.23 2.23 2.24 2.24 2.25 2.26 2.27 2.28 2.29 3.1 3.2 3.3 3.4 3.5 3.5 3.6 3.7 3.8 3.9 3.10 3.11 3.12 3.13 3.14 3.15

0.1 0.3 1.1 1.3 1.5 1.7 2.1 2.2 2.3 2.4 2.5 2.7 2.9 2.11 2.13 2.15 2.17 2.19 2.21 2.21 2.23 2.25 2.25 2.27 2.29 2.31 2.31 2.33 2.35 2.35 2.37 2.37 2.39 2.39 2.41 2.41 2.43 2.43 2.45 2.46 2.47 2.48 2.49 3.1 3.2 3.3 3.5 3.7 3.7 3.9 3.11 3.13 3.15 3.17 3.19 3.21 3.23 3.25 3.27 0.4

FIG ITEM # # PART # 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.5 Return

4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 5 5 5 5 5 5 5 5 5 5 5 6 6 6 6 6 6 6 6 6 6 7 7 7 7 7 7 7 7 7 7 7 8 8 8 8 8 8 8 8

41469-00 41559-00 41478-00 41567-XX 41561-00 41680-00 41178-00 41364-00 40534-XX 40891-XX 40092-XX 41336-00 41337-00 41338-00

40472-00 25008-XX

40472-00 25008-XX

49855-16

NAME Single reach, tilt and sideshifter hose installation Single reach, tilt cylinder assembly, left Single reach, tilt cylinder assembly, right Double reach with tilt and sideshifter Double reach diverter valve assembly Double reach, reach cylinder assembly Double reach, tilt cylinder assembly Lift pump and reservoir assembly Lift pump motor assembly Lift pump assembly, 24 VOLT Lift pump assembly, 36 VOLT Lift control valve assembly Two stage cylinder and reservoir assembly Two stage cylinder assembly Three stage cylinder and reservoir assembly Three stage staging cylinder assembly Three stage freelift cylinder assembly Brake linkage and cylinder assembly Brake master cylinder assembly Drive motor brake cylinder assembly Idler wheel brake cylinder assembly Shielding assembly Emergency disconnect assembly Auxiliary control assembly Hand lift/lower and speed control Steering control assembly Idler wheel installation Idler wheel assembly Main frame and load wheel assembly Single load wheel assembly 5" high articulation load wheel assembly 4" high articulating load wheel assembly Two stage mast installation Two stage inner column assembly Two stage outer column assembly Two stage cylinder installation Two stage single reach assembly Two stage single reach front frame assembly Two stage double reach assembly Two stage double reach front frame assembly Two stage sideshifter assembly Two stage mast fork assembly Three stage mast installation Three stage inner column assembly Three stage freelift cylinder installation Three stage intermediate column assembly Three stage outer column assembly Three stage single reach assembly Three stage single front frame assembly Three stage double reach assembly Three stage double reach front frame assembly Three stage sideshifter assembly Three stage fork assembly Manlift EV-100LX SCR electrical schematic Manlift EV-100LX SCR electrical schematic symbols Manlift wiring harness assembly Manlift three stage mast cable assembly Manlift reach and platform cable assembly Manlift power component wiring Manlift connector assembly Manlift hydraulic schematic

FIG. # Page 3.16 3.29 3.17 3.31 3.17 3.31 3.18 3.33 3.19 3.35 3.20 3.37 3.21 3.39 3.22 3.41 3.23 3.43 3.24 3.45 3.25 3.47 3.26 3.49 3.27 3.51 3.28 3.53 3.29 3.55 3.30 3.57 3.31 3.59 3.32 3.61 3.33 3.63 3.34 3.65 3.35 3.67 4.1 4.1 4.2 4.3 4.3 4.5 4.4 4.7 4.5 4.9 4.6 4.11 4.7 4.13 4.8 4.15 4.9 4.17 4.10 4.19 4.11 4.21 5.1 5.1 5.2 5.3 5.3 5.5 5.4 5.7 5.5 5.9 5.6 5.11 5.7 5.13 5.8 5.15 5.9 5.17 5.10 5.19 5.11 5.21 5.12 5.23 5.13 5.25 5.14 5.27 5.15 5.29 5.16 5.31 5.17 5.33 5.18 5.35 5.19 5.37 5.20 5.39 5.21 5.41 6.1 6.1 6.2 6.2 6.3 6.3 6.4 6.5 6.5 6.7 6.6 6.9 6.7 6.11 6.8 6.13 DECEMBER 1991

FIG ITEM # # PART # 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

8 8 8 8 8 8 8 * *

41461-01 41461-00 41460-01 41460-00

DECEMBER 1991 Return

NAME Manlift hydraulic schematic symbols Manlift hydraulic diagram Manlift valve assembly, blocking 24 VOLT Manlift valve assembly, blocking 36 VOLT Manlift valve assembly, 24 VOLT Manlift valve assembly, 36 VOLT Manlift loadback rest installation Special tools and lubrications Numerical index

FIG. # Page 6.9 6.10 6.11 6.11 6.12 6.12 6.13 10.1 *

6.14 6.15 6.17 6.17 6.19 6.19 6.21 10.1 99.1

0.6

FIGURE # 1.1 TRANSMISSION AND STEERING INSTALLATION

1.1 Return

DECEMBER 1991

FIG ITEM # # PART # 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

14994-08 40425-00 14994-06 --------------------------11160-09 11898-01 40103-01 11827-16 49929-08 40203-00 11782-04 41544-00 11160-11 14908-10 11016-05 40263-00 11016-06 40177-00 11782-02 11869-06 49929-07 40187-00 40216-00 40178-00 11143-03 49923-02 49929-06 40182-00 40181-00 40011-00 40188-00

DECEMBER 1991 Return

NAME Screw, cap Shim, .005 Screw, cap Drive motor assembly (See Fig.# 1.2) Idler wheel installation (See Fig.# 4.6) Fitting, grease Ring, retainer Bearing Ring, retainer Bearing Rod, Tie Bearing, thrust Cylinder, steering (See Fig.# 3.10) Fitting, grease Nut Washer, flat Pin Washer, flat End, rod Bearing, thrust Pin, cotter Bearing Arm Arm Pin Screw, cap Ring, retainer Bearing Arm Pin Transmission assembly (See Fig.# 1.3 & 1.4) Arm

# FOR ASSY.

UNIT

4 As Req'd.

4 1 1 5 4 4 4 1 1 9 1 4 2 2 1 1 1 1 1 2 1 1 2 2 2 2 1 1 1 1

1.2

FIGURE # 1.2 DRIVE MOTOR BRAKE ASSEMBLY

1.3 Return

DECEMBER 1991

FIG ITEM # # PART # 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 41 42 43 44

11261-08 11016-04 11018-03 40094-01 201864 201870 201868 201867 201869 201876 201866 11261-08 201874 202150 202151 201872 201873 202132 202131 202133 11854-03 11880-08 11009-01 49794-00 11143-05 11016-03 40791-00 11143-06 11143-03 11135-02 40943-00 49746-00 40885-00 11170-10 41337-00 41344-00 11170-05 11016-02 41346-00 11170-06 27901-00 27902-00 11854-10 41343-00 40944-00

DECEMBER 1991 Return

NAME

# FOR ASSY.

Nut Washer Key Brake, drive motor Nut Washer Shoe, brake Block, drive Spring Drum, brake Arm, actuator Washer Plate, mounting Nut, cam Washer, cam Cam Arm, cam Lockwasher Nut Washer, flat Screw, cap Screw, machine Lockwasher Switch Screw, cap Washer, flat Plate, switch Screw, cap Screw, cap Pin with cotter pin Rod Spring Sleeve Nut Cylinder, drive motor (See Fig.# 3.34) Mount, cylinder Nut Washer, flat Spring Nut Motor, 24 Volt drive (See Fig.# 2.22) Motor, 36 Volt drive (See Fig.# 2.22) Screw, cap Plate, motor Stop

1 1 1 1 3 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 2 2 1 1 2 1 1 1 1 1 1 2 2 2 1 1 1 2 1 1

UNIT

24 Volt 36 Volt

1.4

FIGURE # 1.3 TRANSMISSION ASSEMBLY (40011-00) PART # ,

1.5 Return

DECEMBER 1991

FIG ITEM # # PART # 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3

1 2 3 4 5 6 7 8 8 8 8 9 10

11160-01 40002-00 41648-00 11143-03 49972-02 40005-00 11205-15 49969-01 49969-02 49969-03 49969-04 11015-16 40473-00

1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3

11 12 13 14 15 16 17 18 19 19 19 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

40023-00 11827-14 14908-12 49966-02 11890-05 -------------11872-02 11827-15 49967-07 49967-08 49967-09 49967-10 11205-18 49972-04 49973-01 49974-01 11854-03 40000-00 49968-00 49972-01 22012-05 12391-07 49928-07 40267-00 40004-00 40266-00 11801-00 11241-01 11459-00

DECEMBER 1991 Return

NAME Fitting, grease Yoke Plate Screw, cap Ring Pin Bearing Shim, .005 Shim, .007 Shim, .010 Shim, .020 O ring Gear and pinion set (See Fig.# 1.4 for Gear) Piston Ring, retainer Locknut Washer Pin Transmission assembly (See Fig.# 1.4) Bolt, wheel Ring, retainer Shim, .005 Shim, .007 Shim, .010 Shim, .060 Bearing Ring Locknut Lockwasher Screw, cap Collar Bearing set Ring Elbow, 90 O ring Cap Wheel, drive Wheel, hub Tire, rubber Nut, wheel Elbow, 90 Vent, air

# FOR ASSY.

UNIT

2 1 1 4 1 1 1 As Req'd As Req'd As Req'd As Req'd 1 1 1 1 1 1 2 1 8 1 As Req'd As Req'd As Req'd As Req'd 1 1 2 1 4 1 1 1 1 1 1 1 1 1 8 1 1

1.6

FIGURE # 1.4 TRANSMISSION ASSEMBLY (40011-00) PART # ,,

1.7 Return

DECEMBER 1991

FIG ITEM # # PART #

NAME

# FOR ASSY.

1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4

Lockwasher Washer Key Gear & pinion set (See Fig.# 1.3 for pinion) Case Pin, dowel Bearing Shaft Shim, .005" Shim, .007" Shim, .010" Holder, bearing Bearing Locknut Lockwasher Shim, .005" Shim, .007" Shim, .010" Vent, air Plate Screw, cap Screw, cap Cover Plug O ring Screw, cap Lockwasher O ring Shaft Race Bearing, thrust Race Roller Spacer Gear Race Gear Spacer Shaft Pin Gear, axle Bearing Shim, .005" Shim, .007" Shim, .010" Spacer Seal, oil Hub Ring Locknut

1 1 1 1 1 2 1 1 As Req'd.

As Req'd.

As Req'd.

1 1 2 1 As Req'd.

As Req'd.

As Req'd.

1 1 4 4 1 1 1 8 8 3 1 2 2 2 122 1 1 1 1 1 1 1 1 2 As Req'd As Req'd As Req'd 1 1 1 1 1

1 2 3 4 5 6 7 8 9 9 9 10 11 12 13 14 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 39 39 40 41 42 43 44

14908-16 14898-00 11057-13 40473-00 40020-00 11890-03 11205-13 40009-00 49967-04 49967-05 49967-06 40001-00 11205-14 49973-01 49974-01 49970-01 49970-02 49970-03 12459-00 40828-00 11143-03 11043-03 40829-00 12318-03 12391-03 11143-04 11009-06 11015-30 40007-00 11936-16 11935-06 11936-15 49971-00 40024-01 40017-00 11936-01 40018-00 40024-02 40006-00 11073-19 40012-00 11205-17 49967-01 49967-02 49967-03 40022-00 11039-29 40003-00 49966-01 14908-28

DECEMBER 1991 Return

UNIT

1.8

FIGURE # 2.1 "E" EV-100LX SCR ELECTRICAL SCHEMATIC

2.1 Return

DECEMBER 1991

FIGURE # 2.2 "E" EV-100LX SCR ELECTRICAL SCHEMATIC SYMBOLS

DECEMBER 1991 Return

2.2

FIGURE # 2.3 "EE" EV-100LX SCR ELECTRICAL SCHEMATIC

2.3 Return

DECEMBER 1991

FIGURE # 2.4 "EE" EV-100LX SCR ELECTRICAL SCHEMATIC SYMBOLS

DECEMBER 1991 Return

2.4

FIGURE # 2.5 WIRING ASSEMBLY FOR COLD STORAGE

2.5 Return

DECEMBER 1991

FIG ITEM # # PART # 2.5

1

49399-00

2.5

1

49399-01

2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5

2 3 4 5 6 6 7 8 9 10 11 12 13 14 15 16 17

52-07901-01 20151-00 11823-27 11823-13 49830-01 49830-00 41364-00 25332-01 41331-00 27303-00 11261-01 11009-01 11016-21 49831-00 49771-00 11176-20 41757-01

2.5

17

41757-02

2.5

18

11823-12

DECEMBER 1991 Return

NAME Control, EV-100LX SCR TX pnael (See Fig.# 2.13) Control, EV-100LX SCR TT panel (See Fig.# 2.13) Wire, #16 AWG black Switch, key Connector Connector, butt Heater, 24 volt Heater, 36 volt Valve, lift control (See Fig.# 3.26) Tie, wire Valve, auxiliary control (See Fig.# 3.4) Switch, master Nut Lockwasher Washer, flat Thermostat Connector, blade Screw, machine Panel, EV-100LX contactor (24 volt) (See Fig.# 2.14 & 2.15) Panel, EV-100LX contactor (36 volt) (See Fig.# 2.14 & 2.15) Connector

# FOR ASSY.

UNIT

1 1 As Req'd 1 1 As Req'd 3 3 1 As Req'd 1 1 2 2 2 1 2 2 1 1

24 volt 36 volt

24 volt 36 volt

1

2.6

FIGURE # 2.6 WIRING HARNESS ASSEMBLY

2.7 Return

DECEMBER 1991

FIG ITEM # # PART # 2.6

1

49399-00

2.6

1

49399-01

2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6

2 3 3 4 5 5 6 7 8 9 10 11 12 13 14 15 15 16 17

26204-00 23228-01 23228-02 20151-00 49794-00 41464-00 41361-00 41331-00 49965-00 40416-00 27303-00 29304-00 49607-00 41771-00 26618-04 23309-01 23309-02 11170-05 49605-00

DECEMBER 1991 Return

NAME Control, EV-100LX SCR TX panel (See Fig.# 2.13) Control, EV-100LX SCR TT panel (See Fig.# 2.13) Meter, hour Indicator, 24 volt battery discharge (BDI) Indicator, 36 volt battery discharge (BDI) Switch, key Switch, brake Switch, manlift brake Valve, lift control (See Fig.# 3.26) Valve, auxiliary control (See Fig.# 3.4) Switch, auxiliary Handle assembly (See Fig.# 4.4) Switch, master Potentiometer Diode Harness, wiring Spacer Horn, 24 volt Horn, 36 volt Nut Filter, horn

# FOR ASSY.

UNIT

1

TX panel

1

TT panel

1 1 1 1 1 1 1 1 2 1 1 1 2 1 1 1 1 1 1

24 volt 36 volt

24 volt 36 volt

2.8

FIGURE # 2.7 LIMIT SWITCH WIRING ASSEMBLY

2.9 Return

DECEMBER 1991

FIG ITEM # # PART # 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7

1 2 3 4 5 6 6 6 6 6 6 6 6 6 6 6 6 6 7 8 9 10

25332-01 14911-06 11009-03 49574-00 14910-02 41494-00 41494-00 41494-01 41494-01 41494-02 41494-02 41494-03 41494-03 41494-04 41494-05 41494-06 41494-07 41494-08 49557-00 49610-00 15677-08 41494-00

DECEMBER 1991 Return

NAME Tie, wire Screw, machine Lockwasher Switch, limit Connector Cable assembly Cable assembly Cable assembly Cable assembly Cable assembly Cable assembly Cable assembly Cable assembly Cable assembly Cable assembly Cable assembly Cable assembly Cable assembly Receptacle Pin Nut Clamp

# FOR ASSY. As Req'd 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 3 3

UNIT

89/126 89/180 95/138 95/198 95/210 107/162 107/226 111/240 119/258 127/276 137/300 143/318 149/330

2 STAGE 2 STAGE

2.10

FIGURE # 2.8 TWO STAGE MAST CABLE ASSEMBLY

2.11 Return

DECEMBER 1991

FIG ITEM # # PART # 2.8 2.8 2.8 2.8 2.8 2.8

1 2 3 4 5 6

25332-01 41771-00 49611-00 49861-05 49610-00 52-07920-00

2.8 2.8 2.8 2.8 2.8 2.8 2.8

7 8 9 10 11 12 13

11854-03 11009-05 40030-02 49609-00 41255-00 41486-00 49608-00

DECEMBER 1991 Return

NAME Tie, wire Harness, wiring (See Fig.# 2.6) Receptacle Relief, strain Pin Cable 15 FEET 16 FEET 19 FEET 18 FEET Screw, cap Lockwasher Bracket Plug Cable, single reach (See Fig.# 2.10) Cable, double reach (See Fig.# 2.11) Socket

# FOR ASSY.

UNIT

As Req'd 1 1 1 5 As Req'd.

89/126 95/138 107/162 119/186 2 2 1 1 1 1 5

2.12

FIGURE # 2.9 THREE STAGE MAST CABLE ASSEMBLY

2.13 Return

DECEMBER 1991

FIG ITEM # # PART # 2.9 2.9 2.9 2.9 2.9

1 2 3 4 5

25332-01 41771-00 49611-00 49861-05 52-07920-00

2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9

6 7 8 9 10 11 12 13 13 14 15 16 17 18 19

11170-06 15677-08 49610-00 11009-05 11854-03 40077-00 49609-00 41255-00 41486-00 49608-00 41588-00 49501-00 41602-00 41602-01 41596-00

DECEMBER 1991 Return

NAME Tie, wire Harness, wiring (See Fig.# 2.6) Receptacle Relief, strain Cable 21 FEET 23 FEET 25 FEET 27 FEET 29 FEET 31 FEET 33 FEET 35 FEET 37 FEET Nut Clamp Pin Lockwasher Screw, cap Bracket Plug Cable, single reach (See Fig.# 2.10) Cable, double reach (See Fig.# 2.11) Socket Sleeve, cable Spring Strain relief, clamp Strain relief, fitting Bracket

# FOR ASSY.

UNIT

As Req'd 1 1 1 As Req'd 89/180 95/198 107/226 111/240 119/258 127/276 137/300 143/318 149/330 1 1 5 2 2 1 1 1 1 5 2 2 2 2 2

2.14

FIGURE # 2.10 SINGLE REACH CABLE ASSEMBLY

2.15 Return

DECEMBER 1991

FIG ITEM # # PART # 2.10 2.10 2.10 2.10 2.10 2.10

1 2 3 4 5 5

41242-00 41255-00 49611-00 49610-00 41243-01 41243-00

DECEMBER 1991 Return

NAME Valve, single diverter (See Fig.# 3.14) Cable Receptacle Pin Coil, 24 volt Coil, 36 volt

# FOR ASSY.

UNIT

1 1 1 4 As Req'd.

As Req'd.

24 volt 36 volt

2.16

FIGURE # 2.11 DOUBLE REACH CABLE ASSEMBLY

2.17 Return

DECEMBER 1991

FIG ITEM # # PART # 2.11 2.11 2.11 2.11 2.11 2.11

1 2 3 4 5 5

41478-00 41255-00 49611-00 49610-00 41243-01 41243-00

DECEMBER 1991 Return

NAME Valve, double diverter (See Fig.# 3.19) Cable Receptacle Pin Coil, 24 volt Coil, 36 volt

# FOR ASSY.

UNIT

1 1 1 4 As Req'd.

As Req'd.

24 volt 36 volt

2.18

FIGURE # 2.12 EV-100LX POWER COMPONENT WIRING

2.19 Return

DECEMBER 1991

FIG ITEM # # PART # 2.12

1

49399-00

2.12

1

49399-01

2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12

2 3 4 5 6 7 8 9 10 11 11 12 13 13 14 15 16 17 17 18 19

11016-12 11009-05 11261-05 11170-04 49855-22 11813-03 49886-09 49856-116 49856-117 27900-00 27899-00 49856-27 300666-000 300665-000 49856-113 49856-115 49856-112 27901-00 27902-00 49856-114 49399-00

2.12 19

49399-01

20 21 22 23 24 25

49856-118 49856-119 49856-104 49545-00 11854-04 49856-29

2.12 2.12 2.12 2.12 2.12 2.12

DECEMBER 1991 Return

NAME Control, EV-100LX SCR TX panel (See Fig.# 2.13) Control, EV-100LX SCR TT panel (See Fig.# 2.13) Washer, flat Lockwasher Nut Nut Connector assembly (See Fig.# 2.20) Grommet, rubber Screw, cap Cable Cable Motor, 24 Volt lift (See Fig.# 2.21) Motor, 36 Volt lift (See Fig.# 2.21) Cable Motor, 24 Volt auxiliary (See Fig.# 2.23) Motor, 36 Volt auxiliary (See Fig.# 2.23) Cable Cable Cable Motor, 24 Volt drive (See Fig.# 2.22) Motor, 36 Volt drive (See Fig.# 2.22) Cable Control, EV-100LX SCR TX panel (See Fig.# 2.14 and Fig.# 2.15) Control, EV-100LX SCR TT panel (See Fig.# 2.13 and Fig.# 2.15) Cable Cable Cable Bracket Screw, cap Cable

# FOR ASSY.

UNIT

1

TX PANEL

1

TT PANEL

3 3 2 2 1 2 2 1 2 1 1 1 1 1 1 1 2 1 1 1 1

24 VOLT 36 VOLT 24 VOLT 36 VOLT

24 VOLT 36 VOLT

1 1 1 1 1 1

2.20

FIGURE # 2.13 EV-100LX TX SCR CONTROL PANEL ASSEMBLY (49399-00) EV-100LX TT SCR CONTROL PANEL ASSEMBLY (49399-01) NOTE: USE HEAT CONDUCTING MATERIAL FROM DOW #340 BETWEEN THE BACK PLATE AND COMPONENT PARTS.

2.21 Return

DECEMBER 1991

FIG ITEM # # PART #

NAME

2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13

Base 5 Rec 2 Rec Panhead, M3.5 x .60, 10mm long Hexhead, M5 x .80, 25mm long Bar, bus Hexhead, M5 x .80, 10mm long Lockwasher, M5 Washer, M5 flat Bar, buss Bar, buss Card, TX control Card, TT control Harness, SCR wiring Kit, 1 Rec Insulation, 1 Rec Hexhead, M5 x .80, 50mm long Bar, buss Panhead, M3.5 x .60, 8mm long Lockwasher, M3.5 Washer, M3,5 flat Panhead, M3.5 x .60, 44mm long Lockwasher, M3.5 Washer, M3.5 flat Panhead, M3.5 x .60, 23mm long Lockwasher, M3.5 Washer, M3.5 flat Snubber Spider and wire assembly Thermal protector Reactor Hex cap, M6 x 1, 16mm long Lockwasher, M6 Washer, M6 flat Nut, M6 x 1.25 Lockwasher, M8 Washer, M8 flat Shunt Post Rectifier (3 Rec and 4 Rec) Strap, capacitor Heatsink Insulation, heatsink Capacitor Bushing Hexcap, M8 x 1.25, 16mm long Lockwasher, M8 Washer, M8

1 2 3 4 5 6 7 * * 8 9 10 10 11 12 13 14 15 16 * * 17 * * 18 * * 19 20 21 22 23 * * 24 25 * 26 27 28 29 30 31 32 33 34 * *

200056 200040 200039 NA NA 200043 NA NA NA 200042 200041 300084-000 301281-000 200059 200052 200045 NA 200044 NA NA NA NA NA NA NA NA NA 200050 200051 300086-000 200038 NA NA NA NA 50001-11 NA 200049 200048 201297 200054 200046 200045 300085-000 200047 NA 50001-11 NA

# FOR ASSY.

UNIT

1 1 1 4 8 1 8 8 8 1 1 1 1 1 1 1 4 1 8 6 6 1 1 1 8 8 8 4 1 1 1 1 1 1 4 2 2 1 1 2 2 1 1 1 3 3 3 3

* Local purchase hardware for reference only.

DECEMBER 1991 Return

2.22

FIGURE # 2.14 EV-100LX CONTACTOR PANEL ASSEMBLY & RELATED PARTS FOR "E" AND "EE" NOTE: USE HEAT CONDUCTING MATERIAL FROM DOW #340 BETWEEN THE BACK PLATE AND COMPONENT PARTS.

2.23 Return

DECEMBER 1991

FIG ITEM # # PART # 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14

1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17

41710-00 41715-00 49343-00 41714-00 41757-01 41757-02 29329-00 11176-20 41711-00 11176-01 11009-03 11016-21 11009-01 11261-01 11016-12 11009-05 11261-05 49369-00

DECEMBER 1991 Return

NAME

# FOR ASSY.

Box, contcator - "EE" Grip, cable - "EE" Screw, flat head - "EE" Grip, cable - "EE" Panel, 24 volt contactor (See Fig.# 2.15) Panel, 36 volt contactor (See Fig.# 2.15) Bracket, plug - "E" Screw, machine Lib, box - "EE" Screw, machine Lockwasher Washer, flat Lockwasher Nut Washer, flat Lockwasher Nut Screw, self tapping

1 1 4 1 1 1 1 4 1 2 2 4 4 4 3 3 3 10

UNIT "EE"TYPE "EE"TYPE "EE"TYPE "EE"TYPE

"E" TYPE "EE"TYPE "E" TYPE "E" TYPE

"EE"TYPE

2.24

FIGURE # 2.15 EV-100LX CONTACTOR PANEL ASSEMBLY (24 VOLT, 41757-01) (36 VOLT, 41757-02) NOTE: USE HEAT CONDUCTING MATERIAL FROM DOW #340 BETWEEN THE BACK PLATE AND COMPONENT PARTS. BOXED AREA IS THE CONTACTOR PANEL ASSEMBLY . . .

F R 1A LP AP -

2.25 Return

Forward Contactor Rearward Contactor 1A Contactor Lift Pump Contactor Auxiliary Pump Contactor

DECEMBER 1991

FIG ITEM # # PART # 2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15

1 1 2 3 4 5 6 6 7

41757-01 41757-02 27693-02 50000-13 50001-11 50003-01 301122-000 NOT USED 27693-02

2.15 2.15

* 7

300113-000 27693-04

2.15 2.15

* 8

300113-000 300073-000

2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15

9 10 11 12 13 14 15 16 17

301121-000 301125-000 300110-000 25275-06 NSS 301123-000 301147-000 301120-000 27692-00

2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15

18 19 20 21 22 22 23 24 25 25

301126-000 50003-02 50001-11 50000-13 25094-02 25094-01 25094-03 29408-00 202009 202004

NAME Panel assembly, 24 Volt contactor Panel assembly, 36 Volt contactor Contactor, 1A (See Fig.# 2.17) Washer, flat Lockwasher Screw, cap (M8x1.25MM 16M LG) Bar, buss Bar, buss (NOT USED ON "EE" ONLY) Contactor, 24 Volt lift pump (See Fig.# 2.18) Suppression Contractor, 36 Volt lift pump (See Fig.# 2.18) Suppression Contactor, auxiliary pump (See Fig.# 2.19) Bar, buss Standoff Block, fuse Fuse, 15 AMP control Screw, machine (M3.5x0.6MM 8M LG) Bar, buss Harness, wiring Bar, buss Contactor, forward and rearward (See Fig.# 2.16) Base Screw, machine (M8x1.25MM 20M LG) Lockwasher Washer, flat Fuse, 500 AMP power (FOR "E" ONLY) Fuse, 300 AMP power ("EE" DRIVE) Fuse, 400 AMP power ("EE" HYDRAULIC) Bar, buss Suppression, forward/rearward Suppression, 1A contactor

# FOR ASSY.

UNIT 24 Volt 36 Volt

1 1 1 As Req'd As Req'd As Req'd 1 0 1

"EE"TYPE 24 Volt

1 1

36 Volt

1 1 1 1 1 1 1 1 1 1 1 1 As Req'd.

As Req'd.

As Req'd.

1 1 1 1 2 1

"E" TYPE

"E" TYPE "EE"TYPE "EE"TYPE "EE"TYPE

* - NOT SHOWN BUT IS ON CONTACTOR PANEL ASSEMBLY (SEE ITEM # 25: EXAMPLE)

DECEMBER 1991 Return

2.26

FIGURE # 2.16 EV-100LX SCR FORWARD & REARWARD CONTACTOR ASSEMBLY (27692-00)

2.27 Return

DECEMBER 1991

FIG ITEM # # PART # 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

200076 200077 200078 200079 200080 200081 200082 200083 200084 201267 200085 201215 200086 200087 200088 201368 201372 200089 200090 200091 200092 200093 201367 200094 200095 200096 200097 202009

DECEMBER 1991 Return

NAME Base, magnet Coil, field Frame, magnet Spring (RED) Armature Base, buss Tip, contact Tip, contact Tip, movable Spring (GOLD) Insulation Locknut Clamp Tip, contact Cover Lockwasher Screw, machine Screw, cap Lockwasher Washer, flat Tip, contact Clamp Washer, flat Seat Carrier Bushing Tip, contact Suppression, forward & rearward

# FOR ASSY.

UNIT

1 2 2 2 2 2 2 1 4 2 2 2 4 1 2 8 8 2 2 2 1 2 2 4 2 2 1 2

2.28

FIGURE # 2.17 EV-100LX SCR 1A CONTACTOR ASSEMBLY (27693-02)

2.29 Return

DECEMBER 1991

FIG ITEM # # PART # 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

201962 200077 201963 201262 201964 200081 201965 200096 200095 201966 201259 201266 201367 201215 201967 201368 201372 202004 200094

DECEMBER 1991 Return

NAME Base, magnet Coil, field Frame, magnet Spring (RED) Armature Base, buss Tip, contact Bushing Carrier Tip, movable Cap Spring (GOLD) Washer, flat Nut, lock Clamp Lockwasher Screw, machine Suppression, 1A contactor Seat

# FOR ASSY.

UNIT

1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 4 4 1 1

2.30

FIGURE # 2.18 LIFT PUMP CONTACTOR ASSEMBLY (24 VOLT, 27693-02) (36 VOLT, 202169)

2.31 Return

DECEMBER 1991

FIG ITEM # # PART # 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18

1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

201962 200077 202172 201963 201262 201964 200081 201965 200096 200095 201966 201259 201266 201367 201215 201967 201368 201372 202010 200094

DECEMBER 1991 Return

NAME Base, magnet Coil, 24 volt field Coil, 36 volt field Frame, magnet Spring (RED) Armature Base, buss Tip, contact Bushing Carrier Tip, movable Cap Spring (GOLD) Washer, flat Nut, lock Clamp Lockwasher Screw, machine Suppression, pump contactor Seat

# FOR ASSY. 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 4 4 1 1

UNIT

24 volt 36 volt

2.32

FIGURE # 2.19 EV-100LX SCR AUXILIARY PUMP CONTACTOR ASSEMBLY (300073-000)

2.33 Return

DECEMBER 1991

FIG ITEM # # PART # 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

300074-001 200077 300074-002 201267 202424 200081 300074-003 200096 200095 300074-004 201259 201266 201367 201215 201967 201368 201372 202010 200094

DECEMBER 1991 Return

NAME Base, magnet Coil, field Frame, magnet Spring (GOLD) Armature Base, buss Tip, contact Bushing Carrier Tip, movable Cap Spring (GOLD) Washer, flat Nut, lock Clamp Lockwasher Screw, machine Suppression, pump contactor Seat

# FOR ASSY.

UNIT

1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 4 4 1 1

2.34

FIGURE # 2.20 POWER CONNECTOR ASSEMBLY (24 VOLT, 49855-24) (36 VOLT, 49855-22)

2.35 Return

DECEMBER 1991

EV-100LX POWER CONNECTOR ASSEMBLY (24 VOLT, 49855-24, RED) FIG ITEM # # PART # 2.20 2.20 2.20 2.20 2.20 2.20

1 2 3 4 5 6

49855-24 49854-05 49852-03 49853-04 49856-121 49856-120

NAME

# FOR ASSY.

Connector assembly, RED SB-350 Connector, RED housing Connector, tip Bushing Cable, 55.00" NEGATIVE Cable, 75.00", POSITIVE

1 1 2 2 1 1

UNIT

EV-100LX POWER CONNECTOR ASSEMBLY (36 VOLT, 49855-22, GRAY) FIG ITEM # # PART #

NAME

# FOR ASSY.

2.20 2.20 2.20 2.20 2.20 2.20

Connector assembly, GRAY SB-350 Connector, GRAY housing Connector, tip Bushing Cable, 55.00" NEGATIVE Cable, 75.00", POSITIVE

1 1 2 2 1 1

1 2 3 4 5 6

49855-22 49854-02 49852-03 49853-04 49856-121 49856-120

DECEMBER 1991 Return

UNIT

2.36

FIGURE # 2.21 LIFT PUMP MOTOR ASSEMBLY, 24 VOLT (27900-00, 5BT1324B54) G.E. LIFT PUMP MOTOR ASSEMBLY, 36 VOLT (27899-00, 5BT1326B234) G.E.

2.37 Return

DECEMBER 1991

FIG ITEM # # PART # 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21

1 2 3 4 5 6 7 8 9 10 10 11 11 12 13 14 15 16

300294-000 300301-000 300300-000 300299-000 300292-000 300293-000 300304-000 300303-000 300302-000 300309-000 300296-000 300295-000 300308-000 300307-000 300298-000 300297-000 300305-000 49338-00

DECEMBER 1991 Return

NAME

# FOR ASSY.

Stud and nut assembly Spring Brush Connector, cross Bearing End, shield C.E. Cover, large Cover, small Yoke and holder assembly Coil, 24 volt field Coil, 36 volt field Armature, 24 volt Armature, 36 volt Fan Bearing End, shield D.E. Cover, D.E. Kit, "EE" solid cover

2 8 4 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNIT

24 VOLT 36 VOLT 24 VOLT 36 VOLT

"EE"TYPE

2.38

FIGURE # 2.22 DRIVE MOTOR ASSEMBLY, 24 VOLT (27901-00, 5BT1326B235) G.E. DRIVE MOTOR ASSEMBLY, 36 VOLT (27902-00, 5BT1326B233) G.E.

2.39 Return

DECEMBER 1991

FIG ITEM # # PART # 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22

1 2 3 4 5 6 7 7 8 9 10 10 11 11 12 13 14 15 15 16

300294-000 300301-000 300315-000 300299-000 300292-000 300310-000 300316-000 300304-000 300303-000 300302-000 300312-000 300327-000 300311-000 300326-000 300307-000 300313-000 300314-000 300317-000 300305-000 49339-00

DECEMBER 1991 Return

NAME

# FOR ASSY.

Stud and nut assembly Spring Brush Connector, cross Bearing End, shield C.E. Cover, 24 volt large Cover, 36 volt large Cover, small Yoke and holder assembly Coil, 24 volt field Coil, 36 volt field Armature, 24 volt Armature, 36 volt Fan End, shield D.E. Seal, shaft Cover, 24 volt D.E. Cover, 36 volt D.E. Kit, "EE" solid cover

4 8 4 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNIT

24 volt 36 volt

24 VOLT 36 VOLT 24 VOLT 36 VOLT

24 VOLT 36 VOLT "EE"TYPE

2.40

FIGURE # 2.23 AUXILIARY PUMP MOTOR ASSEMBLY (300666-000, 24 VOLT) (D-561371X8015A, OHIO) AUXILIARY PUMP MOTOR ASSEMBLY (300665-000, 36 VOLT) (D-561369X8007A, OHIO)

2.41 Return

DECEMBER 1991

FIG ITEM # # PART # 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23

1 2 3 3 4 5 6 7 8 9 10 11 11 12 13 14 * *

300666-001 300666-010 300666-002 300665-003 300666-014 300666-017 300665-001 300665-002 300666-003 300666-016 300666-012 300666-015 300665-004 300666-013 300666-018 300666-004 300666-007 300666-008

*-

NOT SHOWN

DECEMBER 1991 Return

NAME

# FOR ASSY.

Bolt, terminal Washer, flat Plug, 24 volt Plug, 36 volt Cover, commutator Ring, brush Spring, brush Brush Washer, spring Cover, drive Bearing Armature, 24 volt Armature, 36 volt Bearing Stator Cover, brush Screw, PHLP head Nut, squard

2 2 1 1 1 1 4 4 1 1 1 1 1 1 1 2 1 1

UNIT

24 volt 36 volt

24 VOLT 36 VOLT

2.42

FIGURE # 2.24 WARNING LIGHT ASSEMBLY (26210-02, 24 VOLT) (26210-03, 36 VOLT)

2.43 Return

DECEMBER 1991

FIG ITEM # # PART # 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24

1 1 2 3 * * * * * * * * * * *

26210-02 26210-03 200869 25332-01 300792-000 300793-000 11823-27 11923-12 11823-06 52-07901-03 52-07901-01 49680-00 11854-06 11016-02 11170-05

NAME

# FOR ASSY.

Light, 24 volt flashing Light, 36 volt flashing Lens (for flashing light only) Tie, wire Bulb, 24 volt (FLASHING ONLY) Bulb, 36 volt (FLASHING ONLY) Connector, foot pedal switch Connector, SCR NEG. Connector, butt Wire, red #16 AWG (16 feet) Wire, black #16 AWG (14 feet) Hanger Screw, cap Washer, flat Locknut

1 1 As Req'd.

1 1 1 1 1 2 As Req'd.

As Req'd.

1 2 2 2

UNIT 24 volt 36 volt

24 volt 36 volt

Bulb for flashing light ONLY . . . * - NOT SHOWN

DECEMBER 1991 Return

2.44

FIGURE # 2.25 "E" EV-100LX TT SCR ELECTRICAL SCHEMATIC

2.45 Return

DECEMBER 1991

FIGURE # 2.26 "E" EV-100LX TT SCR ELECTRICAL SCHEMATIC SYMBOLS

DECEMBER 1991 Return

2.46

FIGURE # 2.27 "EE" EV-100LX TT SCR ELECTRICAL SCHEMATIC

2.47 Return

DECEMBER 1991

FIGURE # 2.28 "EE" EV-100LX TT SCR ELECTRICAL SCHEMATIC SYMBOLS

DECEMBER 1991 Return

2.48

FIGURE # 2.29 EV-100LX DASH DISPLAY INSTALLATION

2.49 Return

DECEMBER 1991

FIG ITEM # # PART # 2.29

1

49399-01

2.29 2.29 2.29 2.29 2.29 2.29 2.29 2.29 2.29 2.29 2.29 2.29 2.29

2 3 4 5 6 7 8 9 10 11 12 13 14

40412-04 49326-00 41800-00 300979-004 300979-003 300979-007 28286 50001-07 21035 25275-06 300110-000 27697-00 301126-000

DECEMBER 1991 Return

NAME Control, EV-100LX TT SCR panel (See Fig.# 2.13) Plate Gauge, display Cable assembly Wire assembly Wire assembly Wire assembly Screw, machine Lockwasher Washer, flat Fuse, 15 AMP control Block, fuse Block, driver Base

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 2 2 2 1 1 1

2.50

FIGURE # 3.1 HYDRAULIC SCHEMATIC

3.1 Return

DECEMBER 1991

FIGURE # 3.2 HYDRAULIC SCHEMATIC SYMBOLS

COMPONENT ENCLOSURE

HYDRAULIC LINES JOINING

MOTOR (ELECTRIC)

HYDRAULIC PUMP

FILTER

RESERVOIR (VENTED) CYLINDER (SINGLE ACTING) CYLINDER (DOUBLE ACTING)

CHECK VALVE

HYDRAULIC LINES CROSSING

DECEMBER 1991 Return

3.2

FIGURE # 3.3 AUXILIARY PUMP AND RESERVOIR ASSEMBLY

3.3 Return

DECEMBER 1991

FIG ITEM # # PART # 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

49594-02 49649-02 49604-01 49651-02 49604-02 12391-06 49642-04 49596-00 49651-01 49604-01 12391-05 49567-01 12391-05 49593-02 49604-01 49616-01 49604-01 49582-00 -------------49582-01 41331-00

3.3 3.3 3.3 3.3

22 23 24 25

49655-01 49604-01 12391-05 40102-01

3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3

26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

49642-03 49653-01 49604-01 12391-05 49956-02 201435 49666-12 12391-08 11045-03 11009-04 49653-01 12391-05 49604-01 52-05104-00 25332-01 52-05054-00 49674-01 12391-07 14859-04 49642-06 49595-00 49604-01 12391-05 49642-02 300333-000

3.3

50

300334-000

3.3 51 49623-01 3.3 52 49604-01 DECEMBER 1991 Return

NAME Diagnostic Reducer O ring Tee O ring O ring Hose Valve, relief Tee O ring O ring Elbow, 90° O ring Tee O ring Tee O ring Hose Reservoir assembly (See Fig.# 3.7) Hose Auxiliary control valve assembly (See Fig.# 3.4) Adapter, long O ring O ring Steering control valve assembly (See Fig.# 3.8) Hose Elbow, 45° O ring O ring Filter assembly Element, filter Reducer O ring Screw, cap Lockwasher Elbow, 90° O ring O ring Guard, hose Tie, wire Hose, (.8 feet) Elbow, beaded O ring Clamp Hose Check, valve O ring O ring Hose Auxiliary pump & motor assy., 24 VOLT (See Fig.# 3.5) Auxiliary pump & motor assy., 36 VOLT (See Fig.# 3.5) Elbow, 90° O ring

# FOR ASSY.

UNIT

1 1 1 1 2 1 1 2 2 2 1 2 1 1 2 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 2 2 1 1 1 As Req'd.

4 As Req'd.

1 1 2 1 1 1 1 1 1

24 VOLT

1

36 VOLT

1 1 3.4

FIGURE # 3.4 AUXILIARY CONTROL VALVE ASSEMBLY (41331-00)

3.5 Return

DECEMBER 1991

FIG ITEM # # PART # 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4

1 201546 2 202138 3 201643 4 202139 5 201553 6 202140 7 202141 8 202142 9K NSS 10 201578 11 201556 12 201639 13 202144 14K NSS 15 201630 16 202091 17 NA 18 NA 19 201634 20 202143 21 202096 22 202097 23K NSS 24K NSS K 202104

DECEMBER 1991 Return

NAME Pin, roll Cam, switch Jam, nut Nut Lockwasher Bracket Cap Cap, adapter Ring, retainer Screw, machine Washer, flat Switch Plug O ring Spring Plunger Body Spool Bushing Spring Washer Washer O ring Seal, wiper Kit, seal (CONTAINS ITEMS MARKED WITH "K")

# FOR ASSY.

UNIT

1 1 1 2 2 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1

3.6

FIGURE # 3.5 AUXILIARY PUMP AND MOTOR ASSEMBLY (24 VOLT, 300333-000) (36 VOLT, 300334-000)

3.7 Return

DECEMBER 1991

FIG ITEM # # PART # 3.5

1 300666-000

3.5

1 300665-000

3.5 3.5 3.5 3.5 3.5

2 3 4 5 6

300681-000 301491-000 NSS 301508-000 301507-000

DECEMBER 1991 Return

NAME Motor assembly, 24 volt auxiliary pump (See Fig.# 2.23) Motor assembly, 36 volt auxiliary pump (See Fig.# 2.23) Pump assembly, auxiliary Coupler Pump assembly (See Fig.# 3.6) Lockwasher Screw, 12 point

# FOR ASSY.

UNIT

1

24 Volt

1

36 Volt

1 1 1 2 2

3.8

FIGURE # 3.6 AUXILIARY PUMP ASSEMBLY

NOTE: Coat with "PERMATEX AVIATION FORM-A-GASKET No. 3" between sections.

3.9 Return

DECEMBER 1991

FIG ITEM # # PART # 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6

1K NSS 2 300681-002 3K NSS 4K NSS 5K NSS 6 300681-007 7 NA 8 NA 9 NA 10 300681-008 11 NA 12 NA 13 NA 14 NA 15 200033 16K NSS 17K NSS 18K NSS 19 300681-006 20 202065 21 300143-000 K 300184-000

DECEMBER 1991 Return

NAME Seal, oil Stator Seal Seal, rubber Plate, wear Gear, drive Shaft, drive Key Gear Gear, idler Ball Ring, retainer Shaft, idler Gear Pin, dowel Plate, pressure Seal Seal, plate Housing, end gear Plug Screw, 12 point Kit, seal (CONTAINS ITEMS MARKED WITH "K")

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 8 1

3.10

FIGURE # 3.7 HYDRAULIC RESERVOIR ASSEMBLY

3.11 Return

DECEMBER 1991

FIG ITEM # # PART #

NAME

# FOR ASSY.

3.7 3.7 3.7 3.7

1 2 3 3

1-08759-00 14961-00 41426-00 41426-01

Gage, sight Breather Reservoir Reservoir, 127/276 and above

1 1 1 1

3.7 3.7 3.7 3.7 3.7

4 5 6 7 8

40323-00 12318-11 12391-12 11016-03 11143-08

Screen Plug O ring Washer, flat Screw, cap

1 1 1 2 2

DECEMBER 1991 Return

UNIT

127/276 & ABOVE

3.12

FIGURE # 3.8 STEERING CONTROL VALVE ASSEMBLY (40102-01)

3.13 Return

DECEMBER 1991

FIG ITEM # # PART # 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8

1 200568 2 202079 3 200549 4 200571 5 200601 6 202080 7 200604 8K NSS 9K NSS 10 200592 11 202081 12 202082 13 202083 14K NSS 15 200602 16 NSS 17 202084 18 202085 19 200603 20 NA 21 201980 22 201979 23 NA 24 NA 25 200600 26K NSS 27 202086 28 202087 29 200605 30 202088 K 200594

NAME Screw, cap 12 pt.

Ring, retainer Ring, retainer Bearing Shaft, control Column, steering Spring Seal, quad ring Seal Kit, needle bearing Bearing Race, bearing Bearing Seal Seal, check ball Seal Ball, check Retainer, check ball Control parts Housing Pin, control Spring, control Sleeve, control Spool, control Plate, spacer Seal Drive Gerotor set Cap, end Screw, cap Kit, seal (CONTAINS ITEMS MARKED WITH "K")

# FOR ASSY.

UNIT

4 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 6 1 1 1 3 1 1 1 7 1

NSS - Not Sold Separately NA - Not Available

DECEMBER 1991 Return

3.14

FIGURE # 3.9 STEERING CONTROL VALVE AND HOSE ASSEMBLY

3.15 Return

DECEMBER 1991

FIG ITEM # # PART # 3.9 3.9 3.9 3.9 3.9 3.9

1 2 3 4 5 6

49582-02 52-05104-00 49655-01 49604-01 12391-05 40102-01

3.9 3.9 3.9 3.9 3.9

7 8 9 10 11

41544-00 49654-01 49604-01 12391-05 49642-07

DECEMBER 1991 Return

NAME Hose Guard, hose (2.3 feet) Adapter, long O ring O ring Steering control valve assembly (See Fig.# 3.8) Cylinder, steering (See Fig.# 3.10) Elbow, 45° O ring O ring Hose

# FOR ASSY.

UNIT

1 As Req'd.

3 1 1 1 1 1 1 1 1

3.16

FIGURE # 3.10 STEERING CYLINDER ASSEMBLY (41544-00)

3.17 Return

DECEMBER 1991

FIG ITEM # # PART # 3.10 1K NSS 3.10 2K NSS 3 40290-00 3.10 3.10 4K NSS 3.10 5K NSS 3.10 6K NSS 3.10 7K NSS 3.10 8K NSS 9 40285-00 3.10 3.10 10K NSS 3.10 11 14908-08 3.10 12 41545-00 3.10 13 40286-00 3.10 14 49929-08 K 40470-00 3.10

DECEMBER 1991 Return

NAME Wiper Seal Bearing Ring, back-up O ring O ring O ring Ring, wear Piston Ring, wear Locknut Tube, cylinder Rod, cylinder Bearing Kit, seal (CONTAINS ITEMS MARKED WITH "K")

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

3.18

FIGURE # 3.11 TWO STAGE MAST HYDRAULIC ASSEMBLY

3.19 Return

DECEMBER 1991

FIG ITEM # # PART # 3.11 3.11 3.11 3.11 3.11 3.11 3.11 3.11 3.11 3.11 3.11

1 1 1 1 2 3 4 5 6 7 8

49640-07 49640-08 49840-09 49640-10 49632-01 49604-01 49642-01 49654-01 49604-01 12391-05 41331-00

DECEMBER 1991 Return

NAME Hose assembly, 89/126 Hose assembly, 95/138 Hose assembly, 107/162 Hose assembly, 119/186 Bulkhead, fitting O ring Hose Elbow, 45° O ring O ring Valve assembly, auxiliary control (See Fig.# 3.4)

# FOR ASSY. 1 1 1 1 2 2 2 2 1 1 1

UNIT 89/126 95/138 107/162 119/186

3.20

FIGURE # 3.12 THREE STAGE MAST HYDRAULIC ASSEMBLY

3.21 Return

DECEMBER 1991

FIG ITEM # # PART # 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12

1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 4 5 6 7 8

49620-00 49620-01 49620-07 49620-02 49620-03 49620-04 49620-05 49620-06 49620-17 49620-18 49640-00 49640-01 49640-11 49640-02 49640-03 49640-04 49640-05 49640-06 49640-21 49640-22 41194-00 49604-00 49654-01 49604-01 12391-05 41331-00

3.12 3.12 3.12 3.12 3.12 3.12

9 10 11 12 13 14

49653-01 12391-05 49604-01 49642-01 49632-01 49604-01

DECEMBER 1991 Return

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 95/210 Hose assembly, 107/226 Hose assembly, 111/240 Hose assembly, 119/258 Hose assembly, 127/276 Hose assembly, 137/300 Hose assembly, 143/318 Hose assembly, 149/330 Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 95/210 Hose assembly, 107/226 Hose assembly, 111/240 Hose assembly, 119/258 Hose assembly, 127/276 Hose assembly, 137/300 Hose assembly, 143/318 Hose assembly, 149/330 Tube assembly O ring Elbow, 45° O ring O ring Valve assembly, auxiliary control (See Fig.# 3.4) Elbow, 90° O ring O ring Hose assembly Bulkhead, fitting O ring

# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1

UNIT 89/180 95/198 95/210 107/226 111/240 119/258 127/276 137/300 143/318 149/330 89/180 95/198 95/210 107/226 111/240 119/258 127/276 137/300 143/318 149/330

1 1 1 2 2 2

3.22

FIGURE # 3.13 SINGLE REACH, REACH CYLINDER HOSE INSTALLATION

3.23 Return

DECEMBER 1991

FIG ITEM # # PART # 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13

1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

41243-01 41243-00 11854-03 11009-05 11016-02 49617-03 41199-00 49604-00 49656-00 49604-00 12391-03 41242-00 49617-02 49617-04 49655-00 49604-00 12391-03 49653-00 12391-03 49604-00 41226-00 49604-00 41228-00 41228-01

DECEMBER 1991 Return

NAME

# FOR ASSY.

Coil, 24 volt Coil, 36 volt Screw, cap Lockwasher Washer, flat Hose assembly Tube assembly O ring Adapter O ring O ring Divider valve assembly (See Fig.# 3.14) Hose assembly Hose assembly Fitting, straight long O ring O ring Elbow, 90° O ring O ring Tube assembly O ring Cylinder, left reach (See Fig.# 3.15) Cylinder, right reach (See Fig.# 3.15)

As Req'd.

As Req'd.

3 3 3 2 1 2 4 1 1 1 2 2 2 1 1 4 1 1 2 1 1 1

UNIT 24 VOLT 36 VOLT

LEFT RIGHT

3.24

FIGURE # 3.14 SINGLE REACH DIVERTER VALVE ASSEMBLY (41242-00)

3.25 Return

DECEMBER 1991

FIG ITEM # # PART # 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14

1 1 2 3 4 5 6 7 K

12318-06 12391-06 41187-00 41230-00 12318-01 12391-01 12318-03 12391-03 200073

DECEMBER 1991 Return

NAME Plug O ring Valve, solenoid Manifold Plug O ring Plug O ring Kit, seal (for item #3)

# FOR ASSY.

UNIT

2 1 4 1 2 1 2 1 1

3.26

FIGURE # 3.15 SINGLE REACH, REACH CYLINDER ASSEMBLY (41228-XX)

3.27 Return

DECEMBER 1991

FIG ITEM # # PART # 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15

1 40488-00 2 49929-01 3 40492-00 4K NSS 5K NSS 6 40495-00 7K NSS 8K NSS 9K NSS 10 11806-12 11K NSS 12 41259-00 13 14908-08 14 41197-01 15 11020-34 16 41197-00 17 31057-01 18K NSS 19K NSS 20K NSS K 31098-00

DECEMBER 1991 Return

NAME Yoke Bushing Rod Wiper Seal Bearing O ring Ring, back-up Ring, guide Nut, jam Ring, back-up Piston Nut Tube, left Bushing Tube, right Retainer Ring, guide O ring O ring Kit, seal (CONTAINS ITEM MARKED WITH "K")

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

3.28

FIGURE # 3.16 SINGLE REACH, TILT AND SIDESHIFT HOSE INSTALLATION

3.29 Return

DECEMBER 1991

FIG ITEM # # PART # 3.16 3.16 3.16 3.16 3.16 3.16 3.16 3.16 3.16 3.16 3.16 3.16 3.16 3.16 3.16 3.16 3.16 3.16 3.16 3.16 3.16 3.16 3.16 3.16 3.16 3.16 3.16 3.16 3.16 3.16 3.16 3.16 3.16

1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

41243-01 41243-00 41242-00 49656-00 12391-03 49604-00 49617-06 49655-01 49604-00 12391-03 41469-00 49616-00 49604-00 49579-00 49578-00 49623-00 49604-00 49617-05 49617-01 201264 49654-08 49604-00 49604-00 49653-08 49604-00 12391-04 49617-00 49655-00 49604-00 12391-03 49531-00 49604-00 41559-00

DECEMBER 1991 Return

NAME

# FOR ASSY.

Coil, 24 volt Coil, 36 volt Divider, valve assembly (See Fig.# 3.13) Adapter O ring O ring Hose assembly Fitting, straight long O ring O ring Cylinder, left tilt (See Fig.# 3.17) Elbow, 90° O ring Hose assembly Hose assembly Elbow, 90° O ring Hose assembly Hose assembly Cylinder, sideshift Elbow, 45° O ring O ring Elbow, 90° O ring O ring Hose assembly Fitting, straight long O ring O ring Elbow, 90° O ring Cylinder, right tilt (See Fig.# 3.17)

As Req'd.

As Req'd.

1 4 1 1 1 2 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1

UNIT

3.30

FIGURE # 3.17 SINGLE REACH, TILT CYINDER ASSEMBLY (LEFT, 41469-00) (RIGHT, 41559-00)

3.31 Return

DECEMBER 1991

FIG ITEM # # PART # 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17

1 11857-04 2 22014-02 3 40408-00 4 11073-16 5 40570-00 6 41221-00 7 11806-12 8K NSS 9K NSS 10K NSS 11 41222-00 12K NSS 13K NSS 14 11020-34 15 41470-00 15 41558-00 16 31057-04 17 14908-08 18 11016-27 19K NSS 20 41472-00 21K NSS 22K NSS 23K NSS K 41213-00

NAME Washer Bearing Pin Pin, roll Clevis Rod Nut Wiper, rod Seal, rod Ring, guide Bearing Ring, sealing O ring Bearing Tube, left Tube, right Retainer Nut Washer, flat Ring, guide Piston O ring O ring Ring, sealing Kit, seal (CONTAINS ITEMS MARKED WITH "K")

# FOR ASSY. 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNIT

LEFT RIGHT

ITEMS 1-4 ARE NOT PART OF TILT CYLINDER ASSEMBLY AND ARE SOLD SEPARETELY.

DECEMBER 1991 Return

3.32

FIGURE # 3.18 DOUBLE REACH WITH TILT AND SIDESHIFTER

3.33 Return

DECEMBER 1991

FIG ITEM # # PART # 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18

1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

41243-01 41243-00 49617-14 49617-13 49653-00 12391-03 49604-00 41226-00 49604-00 49656-00 12391-03 49604-00 41387-XX 49655-00 49604-00 12391-03 41512-00 49580-01 49653-09 49604-00 12391-03 41478-00

3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18

22 23 24 25 26 27 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

41475-00 49604-00 41477-00 41517-00 41387-XX 49643-24 49561-00 52-05103-00 49624-00 49634-00 49604-00 49617-16 49617-15 49617-10 49617-09 49617-12 49617-11 49616-00 49604-00 41561-00 201064 49654-08 12391-03 49604-00 49653-08 12391-03 49604-00 12318-01 12391-03

NAME Coil, 24 volt Coil, 36 volt Hose with wire guard Hose with wire guard Elbow, 90° O ring O ring Tube assembly O ring Adapter O ring O ring Cylinder, right reach (See Fig.# 3.20) Fitting, straight long O ring O ring Tube assembly Orifice Elbow, 90° O ring O ring Double diverter valve assembly (See Fig.# 3.19) Tube assembly O ring Manifold, tee block Tube assembly Cylinder, left reach (See Fig.# 3.20) Hose assembly (with out sideshifter) Hose assembly (with sideshifter) Guard, sideshifter hose (108") Nut, fitting Elbow, 90° O ring Hose with wire guard Hose with wire guard Hose with wire guard Hose with wire guard Hose with wire guard Hose with wire guard Tee O ring Cylinder, tilt (See Fig.# 3.21) Cylinder, sideshifter Elbow, 45° O ring O ring Elbow, 90° O ring O ring Plug O ring

# FOR ASSY.

UNIT 24 VOLT 36 VOLT

As Req'd.

As Req'd.

2 2 4 1 1 2 1 6 1 1 1 10 1 1 1 1 2 1 1 1 1 1 1 1 1 2 2 As Req'd.

2 2 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 2 1

RIGHT

LEFT W/O SIDE/S W SIDE/S

XX - SPECIFTY MODEL AND SERIAL NUMBER WHEN ORDERING THIS PART . . .

DECEMBER 1991 Return

3.34

FIGURE # 3.19 DOUBLE REACH DIVERTER VALVE ASSEMBLY (41478-00)

3.35 Return

DECEMBER 1991

FIG ITEM # # PART # 3.19 3.19 3.19 3.19 3.19 3.19 3.19 3.19 3.19 3.19 3.19 3.19 3.19 3.19 3.19

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

41187-00 41188-00 12318-06 12391-06 12318-01 12391-01 49573-00 12391-04 NSS NSS NSS 202153 NSS 12318-03 12391-03

DECEMBER 1991 Return

# FOR ASSY.

NAME Valve, solenoil Manifold Plug O ring Plug O ring Valve, relief O ring Seat Ball Spring O ring Cap Plug O ring

UNIT

4 1 2 1 4 1 1 1 1 1 1 1 1 2 2

3.36

FIGURE # 3.20 DOUBLE REACH, REACH CYLINDER ASSEMBLY (41567-XX)

3.37 Return

DECEMBER 1991

FIG ITEM # # PART # 3.20 3.20 3.20 3.20 3.20 3.20 3.20 3.20 3.20 3.20 3.20 3.20 3.20 3.20 3.20 3.20 3.20 3.20 3.20 3.20 3.20

1 41391-00 2 41390-00 3K NSS 4K NSS 5 40495-00 6K NSS 7K NSS 8K NSS 9 49511-00 10K NSS 11 41389-00 12 14908-08 13 41392-01 14 11020-37 15 41392-00 16 31057-04 17K NSS 18K NSS 19K NSS 20 41527-XX K 41488-00

DECEMBER 1991 Return

NAME Yoke Rod Wiper Seal Bearing O ring Ring, back-up Ring, guide Nut, jam Ring, back-up Piston Nut Tube, left Bushing Tube, right Retainer Ring, guide O ring O ring Spacer (STATE SERIAL NUMBER) Kit, seal (CONTAINS ITEM MARKED WITH "K")

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

3.38

FIGURE # 3.21 DOUBLE REACH, TILT CYINDER ASSEMBLY (41561-00)

3.39 Return

DECEMBER 1991

FIG ITEM # # PART # 3.21 3.21 3.21 3.21 3.21 3.21 3.21 3.21 3.21 3.21 3.21 3.21 3.21 3.21 3.21 3.21 3.21 3.21 3.21 3.21 3.21 3.21 3.21 3.21

1 11857-04 2 22014-02 3 40408-00 4 11073-16 5 40570-00 6 41564-00 7 11806-12 8K NSS 9K NSS 10K NSS 11 41222-00 12K NSS 13K NSS 14 11020-34 15 41563-00 16 31057-04 17 14908-08 18 11016-27 19K NSS 20 41472-00 21K NSS 22K NSS 23K NSS K 41213-00

NAME Washer Bearing Pin Pin, roll Clevis Rod Nut Wiper, rod Seal, rod Ring, guide Bearing Ring, sealing O ring Bearing Tube, cylinder Retainer Nut Washer, flat Ring, guide Piston O ring O ring Ring, sealing Kit, seal (CONTAINS ITEMS MARKED WITH "K")

# FOR ASSY. 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNIT

LEFT RIGHT

ITEMS 1-4 ARE NOT PART OF TILT CYLINDER ASSEMBLY AND ARE SOLD SEPARETELY.

DECEMBER 1991 Return

3.40

FIGURE # 3.22 LIFT PUMP AND RESERVOIR ASSEMBLY

3.41 Return

DECEMBER 1991

FIG ITEM # # PART # 3.22 3.22 3.22 3.22 3.22 3.22 3.22 3.22 3.22 3.22 3.22 3.22 3.22 3.22 3.22 3.22 3.22 3.22 3.22 3.22 3.22 3.22 3.22 3.22 3.22 3.22 3.22 3.22

1 2 3 4 5 6 7 8 9 10 11 11 12 12 13 14 15 16 17 18 19 20 20 21 22 23 24 25

-------------14859-04 52-05108-00 49653-13 12391-08 49604-02 41364-00 49516-00 49615-02 49604-02 49516-36 49516-39 41680-00 41178-00 14848-03 12391-10 49653-02 49604-02 12391-06 49333-00 49604-02 49516-35 49516-40 49328-00 49656-02 12391-06 49604-02 52-05108-00

DECEMBER 1991 Return

NAME

# FOR ASSY.

Reservoir assembly (See Fig.# 3.7) Clamp, hose Hose, 2 Feet Elbow, 90° O ring O ring Valve, lift control (See Fig.# 3.26) Hose assembly Tee O ring Hose assembly Hose assembly Pump assembly, 24 volt (See Fig.# 3.24) Pump assembly, 36 volt (See Fig.# 3.25 Elbow, 90° O ring Elbow, 90° O ring O ring Valve, check O ring Hose assembly Hose assembly Tube assembly Adapter O ring O ring Hose, 2 Feet

1 4 As Req'd.

3 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 As Req'd.

UNIT

ALL ELSE 21" BATT. 24 VOLT 36 VOLT

ALL ELSE 21" BATT.

3.42

FIGURE # 3.23 LIFT PUMP MOTOR ASSEMBLY

3.43 Return

DECEMBER 1991

FIG ITEM # # PART # 3.23 3.23 3.23 3.23 3.23 3.23 3.23

1 1 2 2 3 4 5

41521-00 41519-00 41680-00 41178-00 11143-05 14851-04 50016-04

DECEMBER 1991 Return

NAME Motor, 24 volt lift pump (See Fig.# 2.21) Motor, 36 volt lift pump (See Fig.# 2.21) Pump, 24 volt lift (See Fig.# 3.24) Pump, 36 volt lift (See Fig.# 3.25) Screw, cap Nut, clip Screw, cap

# FOR ASSY. 1 1 1 1 2 4 4

UNIT 24 volt 36 volt 24 volt 36 volt

3.44

FIGURE # 3.24 LIFT PUMP MOTOR ASSEMBLY, 24 VOLT (41680-00)

3.45 Return

DECEMBER 1991

FIG ITEM # # PART # 3.24 3.24 3.24 3.24 3.24 3.24 3.24 3.24 3.24 3.24 3.24 3.24 3.24 3.24 3.24

1K NSS 2 300249-000 3 202303 4K NSS 5K NSS 6K NSS 7 300247-000 8K NSS 9K NSS 10 300249-000 11 202297 12 202296 13 202299 14 300246-000 K 300250-000

DECEMBER 1991 Return

NAME Seal, shaft Body Pin, dowel Nylatron Spacer, rubber Plate, wear Gear, drive Plate, thrust Seal, gasket Cover-side, port Washer, flat Screw, cap Plug, pipe Gear, driven Kit, seal (CONTAINS ITEMS MARKED WITH "K")

# FOR ASSY.

UNIT

1 2 1 1 1 1 1 1 1 1 2 2 1 1 1

3.46

FIGURE # 3.25 LIFT PUMP MOTOR ASSEMBLY, 36 VOLT (41178-00)

3.47 Return

DECEMBER 1991

FIG ITEM # # PART # 3.25 3.25 3.25 3.25 3.25 3.25 3.25 3.25 3.25 3.25 3.25 3.25 3.25

1K NSS 2 NSS 3 NA 4K NSS 5K NSS 6 NSS 7 NA 8K NA 9 NA 10 NA 11 NA 12 NA K 201990

3.25

K 201989

DECEMBER 1991 Return

NAME Ring, retainer Seal, oil Plate, face O ring Seal Seal, plate Shaft, drive Shaft, idler Body Plate Lockwasher Screw, cap Kit, seal (CONTAINS ITEMS #4, 5, AND 6) Kit, oil seal (CONTAINS ITEMS #1 and 2)

# FOR ASSY.

UNIT

1 1 1 2 2 2 1 1 1 1 4 4 1 1

3.48

FIGURE # 3.26 LIFT CONTROL VALVE ASSEMBLY (41364-00)

3.49 Return

DECEMBER 1991

FIG ITEM # # PART # 3.26 3.26 3.26 3.26 3.26 3.26 3.26 3.26 3.26 3.26 3.26 3.26 3.26 3.26 3.26 3.26 3.26 3.26 3.26 3.26 3.26 3.26 3.26 3.26 3.26 3.26 3.26

1 202093 2 201624 3 201556 4 201578 5 202094 6K NSS 7K NSS 8 201618 9 201619 10K NSS 11K NSS 12 NA 13 NA 14 202095 15K NSS 16K NSS 17K NSS 18K NSS 19 201616 20 201560 21 201655 22 201533 23 201623 24 201545 25 201639 26 201553 K 201627

DECEMBER 1991 Return

NAME Screw, machine Bracket Washer, flat Screw, machine Plug O ring Plunger Spring Plug O ring O ring Body Spool Valve, relief O ring Washer, backup O ring O ring Washer, deep Washer Spring Washer, shallow Screw, spool Nut Switch Lockwasher Kit, seal (CONTAINS ITEMS MARKED WITH "K")

# FOR ASSY.

UNIT

2 1 2 2 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1

3.50

FIGURE # 3.27 TWO STAGE CYLINDER AND RESERVOIR ASSEMBLY

3.51 Return

DECEMBER 1991

FIG ITEM # # PART # 3.27 3.27 3.27 3.27 3.27 3.27 3.27 3.27 3.27 3.27 3.27 3.27 3.27 3.27 3.27 3.27 3.27 3.27 3.27 3.27 3.27 3.27 3.27 3.27 3.27 3.27 3.27

1 2 3 4 5 6 7 8 9 10 11 12 13 13 13 13 14 15 16 17 18 19 20 21 22 23 24

-------------49631-10 49604-02 49641-22 49654-12 49604-02 12391-07 49641-26 41244-00 49604-02 49623-02 49604-02 40534-01 40534-02 40534-03 40534-04 49656-15 49604-02 12391-08 40107-00 12391-07 25109-05 12391-03 41364-00 49656-14 12391-07 49604-02

DECEMBER 1991 Return

NAME Reservoir assembly (See Fig.# 3.7) Adapter O ring Hose assembly Elbow, 90° O ring O ring Hose assembly Tube assembly O ring Elbow, 90° O ring Cylinder, 89/126 lift (See Fig.# 3.28) Cylinder, 95/138 lift (See Fig.# 3.28) Cylinder, 107/162 lift (See Fig.# 3.28) Cylinder, 119/186 lift (See Fig.# 3.28) Adapter O ring O ring Valve, flow control O ring Adapter O ring Valve, lift control (See Fig.# 3.26) Adapter O ring O ring

# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNIT

89/126 95/138 107/162 119/186

3.52

FIGURE # 3.28 TWO STAGE CYLINDER ASSEMBLY (40534-XX)

3.53 Return

DECEMBER 1991

FIG ITEM # # PART # 3.28 3.28 3.28 3.28 3.28 3.28 3.28 3.28 3.28 3.28 3.28 3.28 3.28 3.28 3.28 3.28 3.28 3.28 3.28 3.28 3.28 3.28 3.28

1 11897-03 2 49548-00 3 40535-01 3 40535-02 3 40353-03 3 40535-04 4 40052-00 5 40051-00 6 13857-01 7 30612-01 8 40047-00 9K NSS 10 40539-01 10 40539-02 10 40539-03 10 40539-04 11K NSS 12K NSS 13 40068-00 14K NSS 15K NSS 16K NSS 17 41534-00

DECEMBER 1991 Return

NAME Washer, seal Screw Tube, 89/126 cylinder Tube, 95/138 cylinder Tube, 107/162 cylinder Tube, 119/186 cylinder Nut Plunger Ball Spring Piston Ring, wear Rod, 89/126 Rod, 95/138 Rod, 107/162 Rod, 119/186 O ring Ring, backup Bearing Ring, wear Seal Wiper Kit, seal (CONTAINS ITEMS MARKED WITH "K")

# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNIT

89/126 95/138 107/162 119/186

89/126 95/138 107/162 119/186

3.54

FIGURE # 3.29 THREE STAGE CYLINDER AND RESERVOIR ASSEMBLY

FIG ITEM # # PART # 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29

3.55 Return

1 2 3 4 5 6 7 8 9 9 10 11 12 13

-------------49631-10 49604-02 49641-22 49656-14 49604-02 12391-07 41364-00 49516-12 49516-33 49653-14 49604-02 12391-08 40107-01

NAME Reservoir assembly (See Fig.# 3.7) Adapter O ring Hose assembly Adapter O ring O ring Valve, lift control (See Fig.# 3.26) Hose assembly Hose assembly, 21" batt. compartment Elbow, 90° O ring O ring Valve, flow control

# FOR ASSY. 1 2 1 1 1 1 1 1 1 1 1 1 1 1

UNIT

ALL ELSE 21" BATT.

DECEMBER 1991

FIG ITEM # # PART # 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29

14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 29 29 29 29 29 29 29 29 29 30 30 30 30 30 30 30 30 30 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 44 44 44 44 44 44 44 44 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62

49656-15 12391-08 49604-02 49615-02 49604-02 49516-38 49516-01 49641-24 41241-00 49604-02 12391-07 49594-02 49632-02 49604-02 11016-17 40891-01 40891-02 40891-02 40891-03 40891-04 40891-05 40891-06 40891-07 40891-08 40891-09 49641-00 49641-00 49641-06 49641-01 49641-02 49641-03 49641-04 49641-05 49641-35 49641-44 49624-02 49625-00 49604-02 12391-06 49219-00 30320-01 49656-18 12391-07 49604-03 41227-00 49656-03 49604-03 12391-07 40092-01 40092-02 40092-11 40092-03 40092-04 40092-05 40092-06 40092-07 40092-08 40092-09 25109-05 12391-08 12391-07 49656-03 12391-07 48604-03 41260-00 49641-06 49656-17 49604-03 12391-06 15677-04 11261-06 11009-06 11045-03 49327-00 11016-11 49717-01

DECEMBER 1991 Return

NAME Abapter O ring O ring Tee O ring Hose assembly Hose assembly Hose assembly Valve, flow limit (Velocity Fuse) O ring O ring Diagnostic Adapter, bulk head O ring Washer, flat Cylinder assembly (See Fig.# 3.30) Cylinder assembly (See Fig.# 3.30) Cylinder assembly (See Fig.# 3.30) Cylinder assembly (See Fig.# 3.30) Cylinder assembly (See Fig.# 3.30) Cylinder assembly (See Fig.# 3.30) Cylinder assembly (See Fig.# 3.30) Cylinder assembly (See Fig.# 3.30) Cylinder assembly (See Fig.# 3.30) Cylinder assembly (See Fig.# 3.30) Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 95/210 Hose assembly, 107/226 Hose assembly, 111/240 Hose assembly, 119/256 Hose assembly, 127/276 Hose assembly, 137/300 Hose assembly, 143/318 Hose assembly, 149/330 Nut Fitting, special O ring O ring Tube assembly Regulator, flow Adapter O ring O ring Tube assembly Adapter O ring O ring Cylinder assembly (See Fig.# 3.31) Cylinder assembly (See Fig.# 3.31) Cylinder assembly (See Fig.# 3.31) Cylinder assembly (See Fig.# 3.31) Cylinder assembly (See Fig.# 3.31) Cylinder assembly (See Fig.# 3.31) Cylinder assembly (See Fig.# 3.31) Cylinder assembly (See Fig.# 3.31) Cylinder assembly (See Fig.# 3.31) Cylinder assembly (See Fig.# 3.31) Adapter O ring O ring Adapter O ring O ring Tube assembly Hose assembly Adapter O ring O ring Clamp, hose Nut Lockwasher Screw, cap Clamp, conduit Washer, flat Nut, self-locking

# FOR ASSY. 1 1 1 3 2 1 1 1 2 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1

UNIT

89/180 95/198 95/210 107/226 111/240 119/256 127/276 137/300 143/318 149/330 89/180 95/198 95/210 107/226 111/240 119/256 127/276 137/300 143/318 149/330

89/180 95/198 95/210 107/226 111/240 119/256 127/276 137/300 143/318 149/330 95/210 95/210 95/210 95/210 95/210 95/210 95/210 95/210 95/210 95/210 95/210

3.56

FIGURE # 3.30 THREE STAGE STAGING CYLINDER ASSEMBLY (40891-XX)

3.57 Return

DECEMBER 1991

FIG ITEM # # PART # 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30

1 49548-00 2 11897-03 3 40892-01 3 40892-02 3 40892-02 3 40892-03 3 40892-04 3 40892-05 3 40892-06 3 40892-07 3 40892-08 3 40892-09 4 11016-05 5 41257-00 6 11894-06 7K NSS 8 40071-01 8 40071-02 8 40071-02 8 40071-03 8 40071-04 8 40071-05 8 40071-06 8 40071-07 8 40071-08 8 40071-09 9K NSS 10K NSS 11 40067-00 12K NSS 13K NSS 14K NSS K 41535-00

DECEMBER 1991 Return

NAME Screw Washer, seal Tube, 89/180 cylinder Tube, 95/198 cylinder Tube, 95/210 cylinder Tube, 107/226 cylinder Tube, 111/240 cylinder Tube, 119/258 cylinder Tube, 127/276 cylinder Tube, 137/300 cylinder Tube, 143/318 cylinder Tube, 149/330 cylinder Washer, flat Piston Screw, cap Ring, wear Rod, 89/180 cylinder Rod, 95/198 cylinder Rod, 95/210 cylinder Rod, 107/226 cylinder Rod, 111/240 cylinder Rod, 119/258 cylinder Rod, 127/276 cylinder Rod, 137/300 cylinder Rod, 143/318 cylinder Rod, 149/330 cylinder O ring Ring, backup Bearing Ring, wear Seal Wiper Kit, seal (CONTAINS ITEMS MARKED WITH "K")

# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNIT

89/180 95/198 95/210 107/226 111/240 119/258 127/276 137/300 143/318 149/330

89/180 95/198 95/210 107/226 111/240 119/258 127/276 137/300 143/318 149/330

3.58

FIGURE # 3.31 THREE STAGE FREELIFT CYLINDER ASSEMBLY (40092-XX)

3.59 Return

DECEMBER 1991

FIG ITEM # # PART # 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31

1 49548-00 2 11897-03 3 40089-01 3 40089-02 3 40089-11 3 40089-03 3 40089-04 3 40089-05 3 40089-06 3 40089-07 3 40089-08 3 40089-09 4 40052-00 5 40051-00 6 30612-01 7 13857-01 8 40047-00 9K NSS 10 40070-01 10 40070-02 10 40070-07 10 40070-03 10 40070-04 10 40070-05 10 40070-06 10 40070-08 10 40070-10 10 40070-11 11K NSS 12K NSS 13 40068-00 14K NSS 15K NSS 16K NSS K 41534-00

DECEMBER 1991 Return

NAME Screw Washer, seal Tube, 89/180 cylinder Tube, 95/198 cylinder Tube, 95/210 cylinder Tube, 107/226 cylinder Tube, 111/240 cylinder Tube, 119/258 cylinder Tube, 127/276 cylinder Tube, 137/300 cylinder Tube, 143/318 cylinder Tube, 149/330 cylinder Nut Plunger Spring Ball Piston Ring, wear Rod, 89/180 cylinder Rod, 95/198 cylinder Rod, 95/210 cylinder Rod, 107/226 cylinder Rod, 111/240 cylinder Rod, 119/258 cylinder Rod, 127/276 cylinder Rod, 137/300 cylinder Rod, 143/318 cylinder Rod, 149/330 cylinder O ring Ring, backup Bearing Ring, wear Seal Wiper Kit, seal (CONTAINS ITEMS MARKED WITH "K")

# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNIT

89/180 95/198 95/210 107/226 111/240 119/258 127/276 137/300 143/318 149/330

89/180 95/198 95/210 107/226 111/240 119/258 127/276 137/300 143/318 149/330

3.60

FIGURE # 3.32 BRAKE LINKAGE AND CYLINDER ASSEMBLY

3.61 Return

DECEMBER 1991

FIG ITEM # # PART # 3.32

1 41337-00

3.32 3.32 3.32 3.32 3.32 3.32 3.32 3.32 3.32 3.32 3.32 3.32 3.32 3.32 3.32 3.32

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

14985-07 12391-07 14845-04 41348-00 11009-03 41345-00 11129-06 11009-06 11016-03 41339-00 49602-00 14859-01 52-05102-00 49601-00 41355-00 41338-00

3.32 3.32 3.32 3.32 3.32 3.32 3.32 3.32 3.32 3.32 3.32 3.32 3.32 3.32 3.32 3.32 3.32

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

41357-00 11854-07 41354-00 12247-00 12455-01 41336-00 41350-00 41349-00 41347-00 11170-05 11016-02 49744-02 49744-04 49744-03 40882-00 11854-03 41351-00

DECEMBER 1991 Return

NAME Cylinder, drive motor brake (See Fig.# 3.34) Elbow, 90° O ring Screw, cap Keeper Lockwasher Hose assembly Nut Lockwasher Washer, flat Reservoir, brake fluid Fitting, beaded Clamp Hose Tee Hose assembly Cylinder, idler wheel brake (See Fig.# 3.35) Crank Screw, cap Angle Fitting, 90° Fitting, 90° Cylinder, brake master (See Fig.# 3.33) Collar Boot Rod, end Nut Washer, flat Pin with cotter pin Pin with cotter pin Pin with cotter pin Roller Screw, cap Bracket

# FOR ASSY.

UNIT

1 2 1 1 1 1 1 1 1 1 1 2 2 As Req'd.

1 1 1 2 2 2 1 1 1 1 1 1 8 8 1 1 1 2 4 1

3.62

FIGURE # 3.33 BRAKE MASTER CYLINDER (41336-00)

3.63 Return

DECEMBER 1991

FIG ITEM # # PART # 3.33 3.33 3.33 3.33 3.33 3.33 3.33 3.33

1K NSS 2K NSS 3K NSS 4K NSS 5K NSS 6K NSS 7 NA K 202145

DECEMBER 1991 Return

NAME Retainer O ring Stop Seat Piston Spring Body Kit, seal (CONTAINS ITEMS MARKED WITH "K")

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1

3.64

FIGURE # 3.34 DRIVE MOTOR BRAKE CYLINDER (41337-00)

3.65 Return

DECEMBER 1991

FIG ITEM # # PART # 3.34 3.34 3.34 3.34 3.34 3.34 3.34 3.34 3.34 3.34

1K NSS 2K NSS 3 NA 4 NA 5K NSS 6 NA 7K NA 8K NSS 9 NA K 202145

DECEMBER 1991 Return

NAME Seal, wiper O ring Barrel Screw, machine Seal, washer Rod, piston Ring, retainer O ring Bushing Kit, seal (CONTAINS ITEMS MARKED WITH "K")

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1 1 1

3.66

FIGURE # 3.35 IDLER WHEEL BRAKE CYLINDER (41338-00)

3.67 Return

DECEMBER 1991

FIG ITEM # # PART # 3.35 3.35 3.35 3.35 3.35 3.35 3.35 3.35 3.35 3.35

1K NSS 2K NSS 3 NA 4 NA 5K NSS 6 NA 7K NSS 8K NSS 9 NA K 202105

DECEMBER 1991 Return

NAME Seal, wiper O ring Barrel Screw, machine Seal, washer Rod, piston Ring, retainer O ring Bushing Kit, seal (CONTAINS ITEMS MARKED WITH "K")

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1 1 1

3.68

FIGURE # 4.1 SHIELDING ASSEMBLY

4.1 Return

DECEMBER 1991

FIG ITEM # # PART # 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1

1 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 15 * 16 17 18 19 20 21 22 23 23 23 24

40919-00 11894-06 40923-00 40923-01 11884-01 11170-08 40421-00 40419-00 40786-01 40415-00 49922-01 40236-01 11073-26 40789-01 40420-00 40234-00 40234-01 52-05007-00 40238-02 14851-02 27561-03 40233-00 49892-01 40418-00 40237-00 40239-01 40239-02 49239-03 11695-07

DECEMBER 1991 Return

NAME Block Screw, cap Post Post Screw, socket Locknut Pad, side Mat, pedal Pedal Mat, floor Screw, flat head Plate, floor Pin, roll Shaft Pad, side Cover, SCR Cover, manlift SCR Edging Cover, instrument Nut, clip Edging Angle Screw, flat head Pad, seat Cover, seat panel Cover, 16.5" battery Cover, 14.5" battery Cover, 21.0" battery Bushing

# FOR ASSY. 1 1 1 1 2 2 1 1 1 1 15 1 1 1 1 1 1 As Req'd.

1 10 1 1 1 1 1 1 1 1 2

UNIT

95/138,198,210 ALL ELSE

4.2

FIGURE # 4.2 EMERGENCY DISCONNECT ASSEMBLY

4.3 Return

DECEMBER 1991

FIG ITEM # # PART # 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

26270-00 14944-00 11813-07 40237-00 40274-00 11806-08 49916-00 11135-06 40940-00 11143-16 11016-03 40275-01 11261-06 11170-04 11045-08 40414-00 -------------11880-08 41642-00 20323-00 41790-00 14986-03

DECEMBER 1991 Return

NAME Decal Knob Grommet Cover, seat panel Rod Nut, jam Yoke, end Pin with cotter pin Spacer Screw, cap Washer, flat Bar Nut Nut Screw, cap Block Connector assembly (See Fig.# 2.20) Screw, machine Plate Switch Plate, switch Nut, twin

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1 2 2 4 1 2 2 2 1 1 2 1 1 1 1

4.4

FIGURE # 4.3 AUXILIARY CONTROL ASSEMBLY

4.5 Return

DECEMBER 1991

FIG ITEM # # PART # 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

40237-00 49919-02 NA 40679-00 41322-00 14993-10 11880-09 49965-00 14986-03 11073-20 11261-04 11009-01 41331-00 11020-27 49819-00 41147-00 14813-00 14892-01 49751-06 40931-00 41318-00 11073-14 11873-19 40677-00

DECEMBER 1991 Return

NAME

# FOR ASSY.

Cover, seat panel Knob Rivet, pop (1/8"x1/4") Brush Rod Washer, flat Screw, machine Switch Nut, twin Pin, roll Nut Lockwasher Valve, auxiliary control (See Fig.# 3.4) Bushing Spring Puck Link Bolt, flange Nut, flange Plate Tube Pin, roll Screw, socket head Round

1 1 4 2 1 As Req'd.

4 2 2 1 3 4 1 2 2 2 1 2 2 1 1 1 1 1

UNIT

4.6

FIGURE # 4.4 HAND LIFT/LOWER AND SPEED CONTROL

4.7 Return

DECEMBER 1991

FIG ITEM # # PART #

NAME

# FOR ASSY.

4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4

Handle assembly Grip, hand Switch, horn Tubing, heat shrink Shaft Fitting, wire Wire, 16 Ga. black Fitting, wire Screw, machine Rivet, pop (1/8"x1/4") Brush Switch, key Cover, instrument Bushing Ring, retainer Key Washer Bushing Screw, machine Grommet, rubber Nut Valve, lift control (See Fig.3.26) Nut Spacer Nut Washer Key Bushing Rod Screw, cap Block Washer Arm Screw, cap Block Arm Screw, cap Link Screw, cap Handle Nut Nut Arm Screw, cap Joint, ball Rod Nut Screw Lever Screw, machine Nut, flanged Bracket, switch Switch, master Washer, flat Nut Potentioneter Screw, flat head

1 1 1 As Req'd.

1 1 As Req'd.

1 3 As Req'd.

2 1 1 2 1 1 1 2 2 2 2 1 4 2 2 4 1 2 1 2 1 2 1 2 1 1 2 2 1 1 1 2 1 1 2 1 1 1 1 2 2 1 1 2 2 1 2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57

40416-00 40482-01 14939-00 49887-01 40402-00 11823-39 52-07901-01 11823-10 49922-01 NA 40676-00 20151-00 40238-00 11695-06 11025-02 11018-08 14993-30 11695-01 49892-10 49991-00 11170-05 41364-00 49717-01 41324-00 11261-06 11016-03 11018-11 11695-05 41309-00 49612-06 41297-00 14993-20 41313-00 11271-31 41312-00 41306-00 49612-05 41314-00 11143-05 41301-00 11170-06 11419-03 40694-00 11047-13 49329-00 49591-00 11129-03 49330-00 41796-00 14911-03 49751-04 41794-00 27303-00 11016-01 11419-03 29304-00 50023-00

DECEMBER 1991 Return

UNIT

4.8

FIGURE # 4.5 STEERING CONTOL ASSEMBLY

4.9 Return

DECEMBER 1991

FIG ITEM # # PART # 49919-03 14915-05 30434-00 40105-00 11854-03 11695-07 11873-16 49891-00 11016-03 11143-02 11170-08 40295-00 40102-01 11016-03 11261-06 11143-06 11143-05 40410-00 300333-000

4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

4.5

19 300334-000

4.5

20 20904-01

DECEMBER 1991 Return

NAME Knob Plug, hole Nut Crank, steering Screw, cap Bearing, flange Screw, shoulder Mount, shock Washer, flat Screw, cap Nut Bracket, mounting Control, steering (See Fig.# 3.8) Washer, flat Nut Screw, cap Screw, cap Bracket, pump Auxiliary pump & motor assy., 24 VOLT (See Fig.# 3.5) Auxiliary pump & motor assy., 36 VOLT (See Fig.# 3.5) Bumper

# FOR ASSY.

UNIT

1 1 1 1 4 2 1 2 2 2 3 1 1 2 2 2 2 1 1

24 VOLT

1

36 VOLT

2

4.10

FIGURE # 4.6 IDLER WHEEL INSTALLATION

4.11 Return

DECEMBER 1991

FIG ITEM # # PART # 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19 20 20 21 22

41365-00 11806-12 14992-10 40170-00 49925-07 49925-08 49925-09 40175-00 11143-04 11160-14 40165-00 11805-16 49926-08 11016-08 11205-20 11016-04 14994-04 41087-00 40823-00 11205-19 11039-31 -------------11160-11 40218-00

DECEMBER 1991 Return

NAME

# FOR ASSY.

Frame Nut Screw, cap Bearing Washer, .250" Washer, .125" Washer, .062" Pin Screw, cap Fitting, grease Cap, hub Nut, slotted Pin, cotter Washer, flat Bearing Washer, flat Screw, cap Guard Carrier, bearing Bearing Seal Idler wheel assembly (See Fig.# 4.7) Fitting, grease Pin

1 2 2 2 As Req'd.

As Req'd.

As Req'd.

1 2 1 1 1 1 1 1 6 6 1 1 1 1 1 2 1

UNIT

4.12

FIGURE # 4.7 IDLER WHEEL ASSEMBLY

4.13 Return

DECEMBER 1991

FIG ITEM # # PART # 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7

1 11135-02 2 40946-00 3 40093-01 4K 201873 5K 202131 6K 202132 7K 202133 8K 202134 9K 201875 10K 201868 11K 201869 12K 201867 13K 201864 14K 202090 15K 201871 16K 202135 17K 201870 18K 201866 19 11854-02 20 11020-27 21 40936-00 22 11020-21 23 11936-03 24 11898-03 25 11205-01 26 11039-30 27 11160-08 28 22005-06 29 11828-06 30 11829-06 31 12298-00 32 22050-03 33 40265-00 34 40136-00 35 41338-00 36 40945-00 37 49746-00 38 40885-00 39 11170-10 40 11429-04

DECEMBER 1991 Return

NAME Pin with cotter pin Block, pivot Brake assembly Arm Nut (torque to 55 ft./lbs.)

Lockwasher Washer, flat Plate, mounting Cam Shoe, brake Spring Block, drive Nut (torque to 40 ft./lbs.)

Washer, cam Screw (torque to 45 ft./lbs.)

Washer Washer, shoe Arm, actuator Screw, cap Bushing Axle Bushing Washer, flat Ring, retainer Bearing Seal Fitting, grease Washer Lockwasher Nut Cap, hub Wheel, idler Tire, polyurethane Wheel Cylinder, idler brake (See Fig.# 3.35) Rod, spring Spring Sleeve Nut Pin, hair cotter

# FOR ASSY.

UNIT

2 1 1 1 1 1 1 1 1 2 1 2 3 1 1 1 2 1 4 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

4.14

FIGURE # 4.8 MAIN FRAME AND LOAD WHEEL ASSEMBLY

4.15 Return

DECEMBER 1991

FIG ITEM # # PART # 41550-00 20904-01 11429-04 11016-27 49914-00 41547-00 14989-17 49761-11 25189-02 25204-03 25204-06 25204-07 25203-07 25203-06 25203-08 -------------41064-01 41064-00 41064-02 --------------

4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8

1 2 3 4 5 6 7 7 8 9 9 9 10 10 10 11 12 12 12 13

4.8

14 --------------

4.8

15 --------------

4.8 4.8 4.8 4.8 4.8 4.8 4.8

16 16 16 16 16 16 17

40152-04 40152-02 40152-02 40152-03 40152-01 40152-01 11170-06

DECEMBER 1991 Return

NAME Door Bumper Pin, cotter Washer, flat Screw, cap Hinge Screw, 12 point cap Screw, cap 4" high outriggers Bearing Roller, 14.5" battery Roller, 16.5" battery Roller, 21" battery Shaft, 14.5" battery Shaft, 16.5" battery Shaft, 21" battery Frame, main (State Serial Number) Retainer, battery 14.5" battery Retainer, battery 16.5" battery Retainer, battery 21" battery Load wheel, 5" articulating (See Fig.# 4.10) Load wheel, single (See Fig.# 4.9) Load wheel, 4" articulating (See Fig.# 4.11) Retainer, 14.5" right top battery Retainer, 16.5" right top battery Retainer, 21" right top battery Retainer, 14.5" left top battery Retainer, 16.5" left top battery Retainer, 21" left top battery Nut

# FOR ASSY. 1 2 1 11 1 1 8 8 8 4 4 4 4 4 4 1 2 2 2 2

UNIT

14.5"BATT. 16.5"BATT. 21" BATT. 14.5"BATT. 16.5"BATT. 21" BATT. 14.5"BATT. 16.5"BATT. 21" BATT.

2 2 1 1 1 1 1 1 10

14.5"BATT. 16.5"BATT. 21" BATT. 14.5"BATT. 16.5"BATT. 21" BATT.

4.16

FIGURE # 4.9 SINGLE LOAD WHEEL ASSEMBLY

4.17 Return

DECEMBER 1991

FIG ITEM # # PART # 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9

1 2 3 3 4 5 6 6 7 8 9 10 11

11073-32 26523-00 41158-01 41158-00 40256-00 11160-09 49967-11 49967-12 11039-28 11205-08 40465-00 40253-00 40254-00

DECEMBER 1991 Return

NAME

# FOR ASSY.

Pin, roll Nut Bracket, right wheel Bracket, left wheel Axle Fitting, grease Shim, .010" Shim, .030" Seal, oil Bearing Wheel assembly Wheel, rim Tire

2 1 1 1 1 1 As Req'd.

As Req'd.

2 2 1 1 1

UNIT

4.18

FIGURE # 4.10 5" HIGH ARTICULATING LOAD WHEEL ASSEMBLY

4.19 Return

DECEMBER 1991

FIG ITEM # # PART # 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10

1 2 3 4 5 6 7 7 7 7 8 9 10 11 *

11073-33 40245-00 41159-00 40247-00 40249-00 11016-09 40248-01 40248-02 40248-03 40248-04 49972-05 11205-21 40222-00 11160-09 202154

DECEMBER 1991 Return

NAME

# FOR ASSY.

Pin, roll Axle Bracket Pin Plate Washer Shim, .005" Shim, .010" Shim, .062" Shim, .031" Seal, oil Bearing Wheel Fitting, grease Adapter for grease gun

1 1 1 1 2 4 As Req'd.

As Req'd.

As Req'd.

As Req'd.

4 4 2 2 1

UNIT

4.20

FIGURE # 4.11 4" HIGH ARTICULATING LOAD WHEEL ASSEMBLY

4.21 Return

DECEMBER 1991

FIG ITEM # # PART # 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11

1 2 3 4 5 6 7 7 7 7 8 9 10 11 12 *

11073-33 40860-00 40865-00 40859-00 40857-00 11016-09 40248-01 40248-02 40248-03 40248-04 49972-05 11205-21 40868-02 49760-00 11160-09 202154

DECEMBER 1991 Return

NAME

# FOR ASSY.

Pin, roll Axle Bracket Pin Plate Washer Shim, .005" Shim, .010" Shim, .062" Shim, .031" Seal, oil Bearing Wheel Washer Fitting, grease Adapter for grease gun

1 1 1 1 1 4 As Req'd.

As Req'd.

As Req'd.

As Req'd.

4 4 2 2 2 1

UNIT

4.22

FIGURE # 5.1 TWO STAGE MAST INSTALLATION

5.1 Return

DECEMBER 1991

FIG ITEM # # PART #

NAME

5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1

1 2 3 4 5 5 6 6 6 6 7 8 9 10 11 12 13 14 15 16 16 16 17 18 19 20 21 22 22 23

40514-00 11170-12 14992-08 ---------------------------------------25008-01 25008-02 25008-03 25008-04 30554-00 40547-00 14892-04 11890-10 11009-06 40544-00 40544-01 14992-17 11016-06 49925-01 49925-02 49925-03 11271-15 11271-14 -------------40228-05 40467-01 41084-00 41084-01 NA

Guard, overhead Nut Screw, cap Column, inner (See Fig.#5.2) Single reach assembly (See Fig.# 5.5) Double reach assembly (See Fig.# 5.7) Fork, 30" (See Fig.# 5.10) Fork, 36" (See Fig.# 5.10) Fork, 42" (See Fig.# 5.10) Fork, 48" (See Fig.# 5.10) Pin with cotter pin Plug Screw, cap Pin, dowel Lockwasher Stop Stop Screw, cap Washer Shim, .250" Shim, .125" Shim, .062" Screw, set Screw, set Column, outer (See Fig.# 5.3) Channel Cushion, windshield Channel Channel, 95/138

5.1 5.1 5.1 5.1

24 25 26 27

11074-10 40472-00 40486-01 52-05007-00

Pin, roll Sideshifter assembly (See Fig.# 5.9) Screen (Cold Storage) Edge, rubber (Cold Storage)

DECEMBER 1991 Return

Laminated safety sheet gless S.A.E. J-673 26 "x33¾"x .234" (Secure this part locally)

# FOR ASSY. 1 4 4 1 1 4 2 2 2 2 2 2 2 2 4 1 1 2 2 As Req'd.

As Req'd.

As Req'd.

4 4 1 1 1 2 2 1

UNIT

95/138

2 1 1 As Req'd.

5.2

FIGURE # 5.2 TWO STAGE INNER COLUMN ASSEMBLY

5.3 Return

DECEMBER 1991

FIG ITEM # # PART # 5.2 5.2 5.2 5.2 5.2 5.2 5.2

1 1 2 3 3 3 3

11857-05 11857-12 21089-02 40527-01 40527-02 40527-03 40527-04

DECEMBER 1991 Return

NAME

# FOR ASSY.

UNIT

Shim, .050" Shim, .025" Bearing Column, inner 89/126 Column, inner 95/138 Column, inner 107/162 Column, inner 119/186

As Req'd.

As Req'd.

2 1 1 1 1

89/126 95/138 107/162 119/186

5.4

FIGURE # 5.3 TWO STAGE OUTER COLUMN ASSEMBLY

5.5 Return

DECEMBER 1991

FIG ITEM # # PART # 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3

1 1 2 3 3 3 3 4 5 6 7 8 9 9 9 9

11857-05 11857-12 21089-02 14835-44 14835-45 14835-46 14835-47 30558-00 30554-00 49837-00 11486-12 -------------40518-01 40518-02 40518-03 40518-04

DECEMBER 1991 Return

NAME

# FOR ASSY.

Shim, .050" Shim, .025" Bearing Chain, lift 89/126 Chain, lift 95/138 Chain, lift 107/162 Chain, lift 119/186 Anchor, chain Pin, chain Nut Nut, jum Cylinder assembly (See Fig.# 5.4) Column, outer 89/126 Column, outer 95/138 Column, outer 107/162 Column, outer 119/186

As Req'd.

As Req'd.

2 2 2 2 2 2 2 2 2 1 1 1 1 1

UNIT

89/126 95/138 107/162 119/186

89/126 95/138 107/162 119/186

5.6

FIGURE # 5.4 TWO STAGE CYLINDER INSTALLATION

5.7 Return

DECEMBER 1991

FIG ITEM # # PART # 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4

1 2 3 4 5 6 7 8 9 10 11 12 13 13 13 13 14 15 16 17

40542-00 49929-03 40540-00 49843-00 11890-03 30553-06 49994-01 49993-02 41587-00 41585-00 41581-00 11160-09 40534-01 40534-02 40534-03 40534-04 40045-00 30553-05 11016-08 11831-06

DECEMBER 1991 Return

NAME Guide assembly Bushing Guide Screw, cap Pin, dowel Washer, shim Bearing, rooler Race, inner Sheave, chain Sheave, cable Shaft Fitting, grease Cylinder assembly (See Fig.# 3.28) Cylinder assembly (See Fig.# 3.28) Cylinder assembly (See Fig.# 3.28) Cylinder assembly (See Fig.# 3.28) Sheave Washer, shim Washer, flat Nut

# FOR ASSY. 1 2 1 1 2 5 2 2 1 1 1 2 1 1 1 1 1 1 1 1

UNIT

89/126 95/138 107/162 119/186

5.8

FIGURE # 5.5 TWO STAGE SINGLE REACH ASSEMBLY

5.9 Return

DECEMBER 1991

FIG ITEM # # PART # 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5

1 2 3 4 5 6 6 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30

11073-35 40357-02 41700-00 40358-02 40355-02 49925-04 49925-05 49925-06 40103-02 40103-03 40104-00 41228-01 41228-00 11073-22 40356-00 49967-13 49967-14 40357-01 -------------40358-01 40359-00 11160-11 11852-21 40354-00 49940-00 40355-01 40345-00 11073-04 13813-30 11852-02 40548-00 21089-02 11857-05 11857-12

DECEMBER 1991 Return

NAME

# FOR ASSY.

Pin, roll Pin Frame, rear standard Screw, special Arm, outer left hand Shim, .187" Shim, .125" Shim, .062" Bearing Bearing Bearing, thrust Cylinder, left reach (See Fig.# 3.15) Cylinder, right reach (See Fig.# 3.15) Pin, roll Nut Shim, .005" Shim, .015" Pin Frame, front (See Fig.# 5.6) Screw, special Pin, roll Fitting, grease Screw, flat head Cap Rearing, roller Arm, outer right hand Arm, inner Pin, roll Pin Screw, flat head Washer Bearing Shim, .050" Shim, .025"

6 2 1 2 1 As Req'd.

As Req'd.

As Req'd.

4 2 4 1 1 2 2 As Req'd.

As Req'd.

2 1 2 2 10 4 4 4 1 1 4 4 2 2 6 As Req'd.

As Req'd.

UNIT

5.10

FIGURE # 5.6 TWO STAGE SINGLE REACH FRONT FRAME ASSEMBLY

5.11 Return

DECEMBER 1991

FIG ITEM # # PART # 5.6 5.6 5.6 5.6 5.6 5.6 5.6 5.6 5.6 5.6 5.6 5.6 5.6 5.6 5.6 5.6 5.6 5.6

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

41469-00 40499-00 40980-00 40641-00 40382-00 11073-23 40988-01 14994-06 11852-14 40593-00 40441-00 11073-04 13813-31 11009-08 41559-00 49785-01 40816-00 11857-06

DECEMBER 1991 Return

NAME

# FOR ASSY.

Cylinder, tilt (See Fig.# 3.17) Spacer Frame, front Frame, fork Pin Pin, roll Rest, load back Screw, cap Screw, flat head Bar, wear Shim, .060" Pin, roll Shaft Lockwasher Cylinder, tilt (See Fig.# 3.17) Bumper Spacer Washer, shim

1 2 1 1 2 2 1 4 4 2 As Req'd.

2 2 4 1 2 2 2

UNIT

5.12

FIGURE # 5.7 TWO STAGE DOUBLE REACH ASSEMBLY

FIG ITEM # # PART #

NAME

5.7 5.7 5.7 5.7 5.7 5.7 5.7

Rod Arm Bearing, thrust Bearing Arm Pin, roll Pin

5.13 Return

1 41501-00 2 41510-00 3 40104-00 4 40103-03 5 41408-00 6 11073-35 7 40357-01

# FOR ASSY.

UNIT

1 1 2 2 1 4 2 DECEMBER 1991

FIG ITEM # # PART #

NAME

# FOR ASSY.

5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7

Double reach front (See Fig.# 5.8) Screw Pin, roll Bearing Shim, .187" Shim, .125" Shim, .062" Arm Nut Pin, cotter Nut Washer, flat Ring, Nilos Cone, bearing Race, bearing Ring, retainer Shim, .120" Arm Bearing Ring, Nilos Set, bearing Cone, bearing Race, bearing Spacer Ring, retainer Screw, set Arm Nut Arm Arm Pin Screw Cylinder, reach (See Fig.# 3.20) Fitting, grease Frame, rear Pin Pin, roll Pin, roll Pin Shim, .050" Shim, .025" Bearing Washer Screw, flat head Bearing Cap Screw, flat head Block Block Block Lockwasher Screw, cap Bumper Screw, socket head cap Shield Bracket Bushing

1 2 4 2 As Req'd.

As Req'd.

As Req'd.

1 1 4 4 4 8 8 8 4 As Req'd.

1 2 4 2 2 2 1 2 1 1 2 1 1 2 2 2 As Req'd.

1 2 2 2 2 As Req'd.

As Req'd.

6 2 2 2 2 2 2 2 2 4 4 2 4 1 1 2

8 9 10 11 12 12 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61

-------------40358-01 40359-00 40103-02 49925-04 49925-05 49925-06 41399-00 41423-00 49926-08 49566-00 11016-08 41422-00 41420-00 41421-00 11827-09 41424-00 41395-01 41419-00 49564-00 49565-00 NSS NSS NSS NSS 11271-16 41403-01 41500-00 41403-00 41395-00 41417-00 41416-00 41567-XX 11160-12 41704-00 41503-00 11073-39 11073-40 41504-00 11857-05 11857-12 21089-02 40548-00 11852-02 49940-00 40354-00 11852-21 41508-01 41509-00 41508-00 11009-08 14994-06 49563-00 11047-27 41459-00 41476-00 11020-37

UNIT

XX - SPECIFY MODEL AND SERIAL NUMBER WHEN ORDERING THIS PART. DECEMBER 1991 Return

5.14

FIGURE # 5.8 TWO STAGE DOUBLE REACH FRONT FRAME ASSEMBLY

5.15 Return

DECEMBER 1991

FIG ITEM # # PART # 5.8 5.8 5.8 5.8 5.8 5.8 5.8 5.8 5.8 5.8 5.8 5.8 5.8 5.8

1 2 3 4 5 6 7 8 9 10 11 12 13 14

41561-00 40499-00 41374-00 40641-00 40382-00 11073-23 40988-00 14994-06 11852-14 40593-00 40441-00 11073-04 13813-19 11009-08

DECEMBER 1991 Return

NAME

# FOR ASSY.

Cylinder, tilt (See Fig.# 3.21) Spacer Frame, front Frame, fork Pin Pin, roll Rest, load back Screw, cap Screw, flat head Bar, wear Shim, .060" Pin, roll Pin Lockwasher

2 2 1 1 2 2 1 4 4 2 As Req'd.

2 2 4

UNIT

5.16

FIGURE # 5.9 TWO STAGE SIDESHIFTER ASSEMBLY (40472-00)

5.17 Return

DECEMBER 1991

FIG ITEM # # PART # 5.9 5.9 5.9 5.9 5.9 5.9 5.9 5.9 5.9 5.9 5.9 5.9 5.9 5.9

1 2 3 4 5 6 7 8 9 10 11 12 13 14

201064 201075 11073-19 11419-12 NA 11016-01 11016-02 202155 201074 11009-10 NA 201062 201050 201063

DECEMBER 1991 Return

NAME Cylinder assembly Anchor, cylinder Pin, roll Nut Fitting, grease (¼"-28 SAE-LT ST) Washer, flat Washer, flat Frame Bolt Lockwasher Fitting, grease (.257" dia. drive) Retainer Slider-bottom bronze Slider-top bronze

# FOR ASSY.

UNIT

1 1 1 2 2 2 2 1 4 4 2 2 2 2

5.18

FIGURE # 5.10 TWO STAGE FORK ASSEMBLY (25008-XX)

5.19 Return

DECEMBER 1991

FIG ITEM # # PART # 5.10 5.10 5.10 5.10 5.10 5.10

1 2 3 4 5 K

NSS NSS NSS NSS NA 200843

DECEMBER 1991 Return

NAME Pin, roll Handle Spring Pin Fork Pin assembly (CONTAINS ITEMS MARKED WITH "K")

# FOR ASSY.

UNIT

1 1 1 1 1 1

5.20

FIGURE # 5.11 THREE STAGE MAST INSTALLATION

5.21 Return

DECEMBER 1991

FIG ITEM # # PART # 5.11 5.11

1 40225-00 1 41630-00

5.11 5.11 5.11 5.11 5.11 5.11 5.11 5.11

2 3 4 5 6 7 8 9

5.11 5.11

10 41084-00 10 41084-01

5.11 5.11 5.11 5.11 5.11 5.11 5.11 5.11 5.11 5.11 5.11 5.11 5.11 5.11 5.11 5.11 5.11 5.11 5.11 5.11 5.11

11 12 13 14 15 16 17 18 18 18 19 20 21 22 23 23 24 24 24 24 25

11170-12 14992-08 11143-19 41171-00 14674-00 11170-06 -------------NA

40228-03 40467-00 40486-00 11271-14 11271-15 11016-06 14992-17 49925-01 49925-02 49925-03 --------------------------30554-00 40472-00 --------------------------25008-01 25008-02 25008-03 25008-04 52-05007-00

DECEMBER 1991 Return

NAME

# FOR ASSY.

Guard, overhead Guard, 89/192, 95/210 overhead

1 1

Nut Screw, cap Screw, cap Tube Washer Nut Column, outer (See Fig.# 5.15)

1 4 4 1 1 1 1 1

Laminated safety sheet gless S.A.E. J-673 30 "x33¾"x .234" (Secure this part locally)

Channel Channel, 89/192, 95/210 Channel Channel, windshield Screen (COLD STORAGE) Screw, set Screw, set Washer Screw, cap Shim, .250" Shim, .125" Shim, .062" Column, intermediate (See Fig.# 5.14) Column, inner (See Fig.# 5.12) Pin with cotter pin Sideshifter assembly (See Fig.# 5.20) Single reach assembly (See Fig.# 5.16) Double reach assembly (See Fig.# 5.18) Fork, 30" (See Fig.# 5.21) Fork, 36" (See Fig.# 5.21) Fork, 42" (See Fig.# 5.21) Fork, 48" (See Fig.# 5.21) Edge, rubber (COLD STORAGE)

2 2 1 1 1 4 4 2 2 As Req'd.

As Req'd.

As Req'd.

1 1 4 1 1 1 2 2 2 2 As Req'd.

UNIT

89/192 95/210

89/192 95/210

cold storage

cold storage

5.22

FIGURE # 5.12 THREE STAGE INNER COLUMN ASSEMBLY

5.23 Return

DECEMBER 1991

FIG ITEM # # PART # 5.12 5.12 5.12 5.12 5.12 5.12 5.12 5.12 5.12 5.12 5.12 5.12 5.12 5.12 5.12 5.12 5.12 5.12 5.12 5.12 5.12 5.12 5.12

1 1 1 1 1 1 1 1 1 1 1 2 3 4 5 6 6 7 8 9 10 11 12

41695-01 41695-01 41695-02 41695-00 41695-03 41695-04 41695-05 41695-06 41695-07 41695-08 41695-09 -------------11898-04 11936-10 49832-00 11857-10 11857-11 11073-20 11261-02 11009-08 11936-07 41194-00 14994-04

DECEMBER 1991 Return

NAME

# FOR ASSY.

Column, 89/180 inner Column, 89/192 inner Column, 95/198 inner Column, 95/210 inner Column, 107/226 inner Column, 111/240 inner Column, 119/258 inner Column, 127/276 inner Column, 137/300 inner Column, 143/318 inner Column, 149/330 inner Cylinder assembly (See Fig.# 5.13) Ring, retainer Washer Bearing Shim, .050" Shim, .025" Pin, roll Nut Lockwasher Washer, flat Tube assembly Screw, cap

1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 As Req'd.

As Req'd.

1 1 2 1 1 1

UNIT 89/180 89/192 95/198 95/210 107/226 111/240 119/258 127/276 137/300 143/318 149/330

5.24

FIGURE # 5.13 THREE STAGE FREELIFT CYLINDER INSTALLATION

5.25 Return

DECEMBER 1991

FIG ITEM # # PART # 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13

1 2 2 2 2 2 2 2 2 2 2 2 3 4 5 6 6 6 6 6 6 6 6 6 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

30558-00 14835-36 14835-37 14835-37 14835-07 14835-27 14835-38 14835-39 14835-45 14835-46 14835-56 14835-76 30554-00 49837-00 11486-12 40092-01 40092-10 40092-02 40092-11 40092-03 40092-04 40092-05 40092-06 40092-07 40092-08 40092-09 11160-09 11831-06 11016-08 30553-05 40045-00 49993-02 49994-01 30553-06 26519-02 26389-00 49941-01 40565-00 11016-03 11143-03 41587-00 41585-00 41581-00

DECEMBER 1991 Return

NAME Anchor Chain, 89/180 lift Chain, 89/192 lift Chain, 95/198 lift Chain, 95/210 lift Chain, 107/226 lift Chain, 111/240 lift Chain, 119/258 lift Chain, 127/276 lift Chain, 137/300 lift Chain, 143/318 lift Chain, 149/330 lift Pin with cotter pin Nut, wheel Nut, jum Cylinder, 89/180 freelift (See Fig.# 3.31) Cylinder, 89/192 freelift (See Fig.# 3.31) Cylinder, 95/198 freelift (See Fig.# 3.31) Cylinder, 95/210 freelift (See Fig.# 3.31) Cylinder, 107/226 freelift (See Fig.# 3.31) Cylinder, 111/240 freelift (See Fig.# 3.31) Cylinder, 119/258 freelift (See Fig.# 3.31) Cylinder, 127/276 freelift (See Fig.# 3.31) Cylinder, 137/300 freelift (See Fig.# 3.31) Cylinder, 143/318 freelift (See Fig.# 3.31) Cylinder, 149/330 freelift (See Fig.# 3.31) Fitting, grease Nut Washer, flat Washer, shim Sheave Race, inner Bearing, roller Washer, shim Pin Nut, spacer Washer, belleville Retainer Washer, flat Screw, cap Sheave, chain Sheave, cable Shaft

# FOR ASSY. 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 2 5 1 1 6 1 2 2 1 1 1

UNIT

89/180 89/192 95/198 95/210 107/226 111/240 119/258 127/276 137/300 143/318 149/330

89/180 89/192 95/198 95/210 107/226 111/240 119/258 127/276 137/300 143/318 149/330

5.26

FIGURE # 5.14 THREE STAGE INTERMEDIATE COLUMN ASSEMBLY

5.27 Return

DECEMBER 1991

FIG ITEM # # PART # 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 19 20 20 20 20 20 20 20 20 20 20 20 21 22 23

30553-02 49994-01 49993-02 41586-00 41584-00 40058-02 30553-07 30559-00 11143-04 11009-06 28159-06 11160-11 14994-10 14993-20 26617-03 26645-00 26493-01 11857-10 11857-11 49832-00 41694-01 41694-17 41694-02 41694-16 41694-03 41694-04 41694-05 41694-06 41694-07 41694-08 41694-09 28159-04 11806-08 14994-05

DECEMBER 1991 Return

NAME

# FOR ASSY.

Washer, shim Bearing Race, inner Sheave Sheave Spacer Washer, shim Sheave Screw, cap Lockwasher Pin Fitting, grease Screw, cap Washer, flat Spacer Sheave, hose Bearing Shim, .050" Shim, .025" Bearing Column, 89/180 intermediate Column, 89/192 intermediate Column, 95/198 intermediate Column, 95/210 intermediate Column, 107/226 intermediate Column, 111/240 intermediate Column, 119/258 intermediate Column, 127/276 intermediate Column, 137/300 intermediate Column, 143/318 intermediate Column, 149/330 intermediate Pin Nut, jam Screw, cap

4 2 2 1 1 1 1 1 4 4 1 2 1 1 2 1 1 As Req'd.

As Req'd.

4 1 1 1 1 1 1 1 1 1 1 1 1 2 2

UNIT

89/180 89/192 95/198 95/210 107/226 111/240 119/258 127/276 137/300 143/318 149/330

5.28

FIGURE # 5.15 THREE STAGE OUTER COLUMN ASSEMBLY

5.29 Return

DECEMBER 1991

FIG ITEM # # PART # 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15

1 2 3 4 4 4 4 4 4 4 4 4 4 4 5 6 6 6 6 6 7 7 8 8 8 8 8 8 8 8 8 8 8 9 9 9 9 9 9 9 9 9 9 9

49837-00 11486-12 30558-00 14835-18 14835-63 14835-33 14835-33 14835-34 14835-24 14835-35 14835-48 14835-49 14835-64 14835-75 30554-00 11857-05 11857-12 11857-09 11857-10 11857-11 21089-02 49832-00 41693-01 41693-01 41693-02 41693-16 41693-03 41693-04 41693-05 41693-06 41693-07 41693-08 41693-09 40891-01 40891-01 40891-02 40891-02 40891-03 40891-04 40891-05 40891-06 40891-07 40891-08 40891-09

DECEMBER 1991 Return

NAME

# FOR ASSY.

Nut, wheel Nut, jum Anchor Chain, 89/180 lift Chain, 89/192 lift Chain, 95/198 lift Chain, 95/210 lift Chain, 107/226 lift Chain, 111/240 lift Chain, 119/276 lift Chain, 127/276 lift Chain, 137/300 lift Chain, 143/318 lift Chain, 149/330 lift Pin, chain Shim, .050" Shim, .025" Shim, .080" Shim, .050" Shim, .025" Bearing Bearing, 95/210 Column, 89/180 outer Column, 89/192 outer Column, 95/198 outer Column, 95/210 outer Column, 107/226 outer Column, 111/240 outer Column, 119/258 outer Column, 127/276 outer Column, 137/300 outer Column, 143/318 outer Column, 149/330 outer Cylinder assembly (See Fig.# 3.30) Cylinder assembly (See Fig.# 3.30) Cylinder assembly (See Fig.# 3.30) Cylinder assembly (See Fig.# 3.30) Cylinder assembly (See Fig.# 3.30) Cylinder assembly (See Fig.# 3.30) Cylinder assembly (See Fig.# 3.30) Cylinder assembly (See Fig.# 3.30) Cylinder assembly (See Fig.# 3.30) Cylinder assembly (See Fig.# 3.30) Cylinder assembly (See Fig.# 3.30)

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

2 2 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2

UNIT

89/180 89/192 95/198 95/210 107/226 111/240 119/258 127/276 137/300 143/318 149/330

95/210 89/180 89/192 95/198 95/210 107/226 111/240 119/258 127/276 137/300 143/318 149/330 89/180 89/192 95/198 95/210 107/226 111/240 119/258 127/276 137/300 143/318 149/330

5.30

FIGURE # 5.16 THREE STAGE SINGLE REACH ASSEMBLY

5.31 Return

DECEMBER 1991

FIG ITEM # # PART # 5.16 5.16 5.16 5.16 5.16 5.16 5.16 5.16 5.16 5.16 5.16 5.16 5.16 5.16 5.16 5.16 5.16 5.16 5.16 5.16 5.16 5.16 5.16 5.16 5.16 5.16 5.16 5.16 5.16 5.16 5.16 5.16 5.16 5.16 5.16

1 2 3 3 4 5 6 6 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30

11073-35 40357-02 41700-00 40589-00 40358-02 40355-02 49925-04 49925-05 49925-06 40103-02 40103-03 40104-00 41228-01 41228-00 11073-22 40356-00 49967-13 49967-14 40357-01 -------------40358-01 40359-00 11160-11 11852-21 40354-00 49940-00 40355-01 40345-00 11073-04 13813-30 11852-02 40548-00 49832-00 11857-10 11857-11

DECEMBER 1991 Return

NAME

# FOR ASSY.

Pin, roll Pin Frame, rear standard Frame, rear 20" bearing Screw, special Arm, outer left hand Shim, .187" Shim, .125" Shim, .062" Bearing Bearing Bearing, thrust Cylinder, left reach (See Fig.# 3.15) Cylinder, right reach (See Fig.# 3.15) Pin, roll Nut Shim, .005" Shim, .015" Pin Frame, front (See Fig.# 5.17) Screw, special Pin, roll Fitting, grease Screw, flat head Cap Rearing, roller Arm, outer right hand Arm, inner Pin, roll Pin Screw, flat head Washer Bearing Shim, .050" Shim, .025"

6 2 1 1 2 1 As Req'd.

As Req'd.

As Req'd.

4 2 4 1 1 2 2 As Req'd.

As Req'd.

2 1 2 2 10 4 4 4 1 1 4 4 2 2 6 As Req'd.

As Req'd.

UNIT

95/210

5.32

FIGURE # 5.17 THREE STAGE SINGLE REACH FRONT FRAME ASSEMBLY

5.33 Return

DECEMBER 1991

FIG ITEM # # PART # 5.17 5.17 5.17 5.17 5.17 5.17 5.17 5.17 5.17 5.17 5.17 5.17 5.17 5.17 5.17 5.17 5.17 5.17

1 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

41469-00 40499-00 40980-00 41637-00 40641-00 40382-00 11073-23 40988-01 14994-06 11852-14 40593-00 40441-00 11073-04 13813-31 11009-08 41559-00 49785-01 11857-06

DECEMBER 1991 Return

NAME

# FOR ASSY.

Cylinder, tilt (See Fig.# 3.17) Spacer Frame, front Frame, manlift frame Frame, fork Pin Pin, roll Rest, load back Screw, cap Screw, flat head Bar, wear Shim, .060" Pin, roll Shaft Lockwasher Cylinder, tilt (See Fig.# 3.17) Bumper Washer, shim

1 2 1 1 1 2 2 1 4 4 2 As Req'd.

2 2 4 1 2 2

UNIT

5.34

FIGURE # 5.18 THREE STAGE DOUBLE REACH ASSEMBLY

FIG ITEM # # PART #

NAME

5.18 5.18 5.18 5.18 5.18 5.18 5.18

Rod Arm Bearing, thrust Bearing Arm Pin, roll Pin

5.35 Return

1 41501-00 2 41510-00 3 40104-00 4 40103-00 5 41408-00 6 11073-35 7 40357-01

# FOR ASSY.

UNIT

1 1 2 2 1 4 2 DECEMBER 1991

FIG ITEM # # PART # 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18

NAME

# FOR ASSY.

8 9 10 11 12 12 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

-------------40358-01 40359-00 40103-02 49925-04 49925-05 49925-06 41399-00 41423-00 49926-08 49566-00 11016-08 41422-00 41420-00 41421-00 11827-09 41424-00 41395-01 41419-00 49564-00 49565-00 NSS NSS NSS NSS 11271-16 41403-01 41500-00 41403-00 41395-00 41417-00 41416-00 41567-XX 11160-12 41524-00

Double reach front (See Fig.# 5.20) Screw Pin, roll Bearing Shim, .187" Shim, .125" Shim, .062" Arm Nut Pin, cotter Nut Washer, flat Ring, Nilos Cone, bearing Race, bearing Ring, retainer Shim, .120" Arm Bearing Ring, Nilos Set, bearing Cone, bearing Race, bearing Spacer Ring, retainer Screw, set Arm Nut Arm Arm Pin Screw Cylinder, reach (See Fig.# 3.20) Fitting, grease Frame, rear

1 2 4 2 As Req'd.

As Req'd.

As Req'd.

1 1 4 4 4 8 8 8 4 As Req'd.

1 2 4 2 2 2 1 2 1 1 2 1 1 2 2 2 As Req'd.

1

40 41 42 43 44 45 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61

41704-00 41503-00 11073-39 11073-40 41504-00 11857-10 11857-11 49832-00 40548-00 11852-02 49940-00 40354-00 11852-21 41508-01 41509-00 41508-00 11009-08 14994-06 49563-00 11047-27 41459-00 41476-00 11020-37

Frame, rear Pin Pin, roll Pin, roll Pin Shim, .050" Shim, .025" Bearing Washer Screw, flat head Bearing Cap Screw, flat head Block Block Block Lockwasher Screw, cap Bumper Screw, socket head cap Shield Bracket Bushing

1 2 2 2 2 As Req'd.

As Req'd.

6 2 2 2 2 2 2 2 2 4 4 2 4 1 1 2

UNIT

89/192 95/210 ALL ELSE

XX - SPECIFY MODEL AND SERIAL NUMBER WHEN ORDERING THIS PART. DECEMBER 1991 Return

5.36

FIGURE # 5.19 THREE STAGE DOUBLE REACH FRONT FRAME ASSEMBLY

5.37 Return

DECEMBER 1991

FIG ITEM # # PART # 5.19 5.19 5.19 5.19 5.19 5.19 5.19 5.19 5.19 5.19 5.19 5.19 5.19 5.19

1 2 3 4 5 6 7 8 9 10 11 12 13 14

41561-00 40499-00 41374-00 40641-00 40382-00 11073-23 40988-00 14994-06 11852-14 40593-00 40441-00 11073-04 13813-19 11009-08

DECEMBER 1991 Return

NAME

# FOR ASSY.

Cylinder, tilt (See Fig.# 3.17) Spacer Frame, front Frame, fork Pin Pin, roll Rest, load back Screw, cap Screw, flat head Bar, wear Shim, .060" Pin, roll Pin Lockwasher

2 2 1 1 2 2 1 4 4 2 As Req'd.

2 2 4

UNIT

5.38

FIGURE # 5.20 THREE STAGE SIDESHIFTER ASSEMBLY (40472-00)

5.39 Return

DECEMBER 1991

FIG ITEM # # PART # 5.20 5.20 5.20 5.20 5.20 5.20 5.20 5.20 5.20 5.20 5.20 5.20 5.20 5.20

1 2 3 4 5 6 7 8 9 10 11 12 13 14

201064 201075 11073-19 11419-12 NA 11016-01 11016-02 202155 201074 11009-10 NA 201062 201050 201063

DECEMBER 1991 Return

NAME Cylinder assembly Anchor, cylinder Pin, roll Nut Fitting, grease (¼"-28 SAE-LT ST) Washer, flat Washer, flat Frame Bolt Lockwasher Fitting, grease (.257" dia. drive) Retainer Slider-bottom bronze Slider-top bronze

# FOR ASSY.

UNIT

1 1 1 2 2 2 2 1 4 4 2 2 2 2

5.40

FIGURE # 5.21 THREE STAGE FORK ASSEMBLY (25008-XX)

5.41 Return

DECEMBER 1991

FIG ITEM # # PART # 5.21 5.21 5.21 5.21 5.21 5.21

1 2 3 4 5 K

NSS NSS NSS NSS NA 200843

DECEMBER 1991 Return

NAME Pin, roll Handle Spring Pin Fork Pin assembly (CONTAINS ITEMS MARKED WITH "K")

# FOR ASSY.

UNIT

1 1 1 1 1 1

5.42

FIGURE # 6.1 MANLIFT EV-100 LX SCR ELECTRICAL SCHEMATIC

6.1 Return

DECEMBER 1991

FIGURE # 6.2 MANLIFT EV-100 LX SCR ELECTRICAL SCHEMATIC SYMBOLS

DECEMBER 1991 Return

6.2

FIGURE # 6.3 MANLIFT WIRING HARNESS ASSEMBLY NOTE: USE HEAT CONDUCTING MATERIAL FROM DOW #340 BETWEEN THE BACK PLATE AND COMPONENT PARTS.

6.3 Return

DECEMBER 1991

FIG ITEM # # PART # 6.3

1 49399-00

6.3

1 49399-01

6.3 6.3 6.3 6.3 6.3 6.3

2 2 * * 3 4

6.3

5 41461-01

6.3

5 41461-00

6.3

6 41460-01

6.3

6 41460-00

6.3 6.3 6.3 6.3 6.3 6.3 6.3 6.3 6.3

7 * * 8 9 10 11 12 13

26649-01 26649-02 11045-07 11016-01 49458-00 49855-16

41464-00 11880-12 11016-21 41622-00 41361-00 49607-00 49611-00 49610-00 25332-01

DECEMBER 1991 Return

NAME Control, EV-100LX SCR TX panel (See Fig.# 2.13) Control, EV-100LX SCR TT panel (See Fig.# 2.13) Disconnect, 24 volt emergency Disconnect, 36 volt emergency Screw, cap Washer, flat Switch, key (SET OF TWO SWITCHS) Connector assembly, manlift battery (See Fig.# 6.7) Valve assembly, blocking 24 volt manlift (See Fig.# 6.11) Valve assembly, blocking 36 volt manlift (See Fig.# 6.11) Valve assembly, 24 volt manlift (See Fig.# 6.12) Valve assembly, 36 volt manlift (See Fig.# 6.12) Switch, manlift brake Screw, machine Washer, flat Harness, wiring Valve, lift control (See Fig.# 3.26) Diode Receptactle Pin Tie, cable

# FOR ASSY.

UNIT

1

TX PANEL

1

TT PANEL

1 1 3 3 1 1

24 VOLT 36 VOLT

1

24 VOLT

1

36 VOLT

1

24 VOLT

1

36 VOLT

1 2 2 1 1 1 1 5 As Req'd.

6.4

FIGURE # 6.4 MANLIFT THREE STAGE MAST CABLE ASSEMBLY

6.5 Return

DECEMBER 1991

FIG ITEM # # PART # 6.4 6.4 6.4 6.4 6.4

1 2 3 4 5

25332-01 41771-00 49611-00 49861-05 52-07921-00

6.4 6.4 6.4 6.4 6.4 6.4 6.4 6.4 6.4 6.4 6.4 6.4 6.4 6.4 6.4

6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

11170-06 15677-08 49610-00 11009-05 11854-03 40077-00 49609-00 41623-00 49608-00 41588-00 49501-00 41602-00 41602-01 41596-00 41622-00

DECEMBER 1991 Return

NAME Tie, wire Harness, wiring (See Fig.# 2.4) Receptacle Relief, strain Cable 21 FEET 23 FEET 24 FEET 25 FEET 27 FEET 29 FEET 31 FEET 33 FEET 35 FEET 37 FEET Nut Clamp Pin Lockwasher Screw, cap Bracket Plug Harness, reach (See Fig.# 6.5) Socket Sleeve, cable Spring Strain relief, clamp Strain relief, fitting Bracket Harness, wiring (See Fig.# 6.3)

# FOR ASSY.

UNIT

As Req'd 1 2 1 As Req'd 89/180 95/198 95/210 107/226 111/240 119/258 127/276 137/300 143/318 149/330 1 1 10 2 2 1 2 1 10 2 2 2 2 2 1

6.6

FIGURE # 6.5 MANLIFT REACH AND PLATFORM CABLE ASSEMBLY

6.7 Return

DECEMBER 1991

FIG ITEM # # PART # 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5

1 1 2 3 4 5 6 7 8 9 10 11 11 12 13 14 15

41243-01 41243-00 49609-00 49611-00 49608-00 49610-00 49717-02 11016-02 15677-08 11954-03 41623-00 41242-00 41478-00 26662-01 49459-01 49458-00 49459-00

DECEMBER 1991 Return

NAME Coil, 24 volt Coil, 36 volt Plug Receptactle Socket Pin Nut Washer, flat Clamp, hose Screw, cap Harness, reach and platform Valve, single diverter (See Fig.# 3.14) Valve, double diverter (See Fig.# 3.19) Switch, pushbotton Switch, rocker (DPDT) Switch, key (Set of Two KEY SWITCHS) Switch, rocket (SPDT)

# FOR ASSY. As Req'd As Req'd 1 1 5 5 1 1 1 1 1 1 1 1 1 1 1

UNIT 24 VOLT 36 VOLT

SINGLE DOUBLE

6.8

FIGURE # 6.6 MANLIFT POWER COMPONENT WIRING NOTE: USE HEAT CONDUCTING MATERIAL FROM DOW #340 BETWEEN THE BACK PLATE AND COMPONENT PARTS.

6.9 Return

DECEMBER 1991

FIG ITEM # # PART # 6.6 6.6 6.6 6.6 6.6

1 2 3 4 5

11170-04 49855-16 11813-03 49886-09 49399-00

6.6

5

49399-01

6.6

6

41757-01

6.6

6

41757-02

6.6 6.6 6.6

7 8 8

49856-86 26649-01 26649-02

DECEMBER 1991 Return

NAME Nut Connector assembly (See Fig.# 6.7) Grommet, rubber Screw, cap Control, EV-100LX SCR TX panel (See Fig.# 2.13) Control, EV-100LX SCR TT panel (See Fig.# 2.13) Contactor, EV-100LX SCR 24 volt panel (See Fig.# 2.15) Contactor, EV-100LX SCR 36 volt panel (See Fig.# 2.15) Cable assembly Disconnect, 24 volt Disconnect, 36 volt

# FOR ASSY.

UNIT

2 1 2 2 1

TX PANEL

1

TT PANEL

1

24 VOLT

1

36 VOLT

1 1 1

24 VOLT 36 VOLT

6.10

FIGURE # 6.7 MANLIFT CONNECTOR ASSEMBLY (49855-16)

6.11 Return

DECEMBER 1991

FIG ITEM # # PART # 6.7 6.7 6.7 6.7 6.7

1 2 3 4 5

49854-02 49852-02 49856-49 49856-85 20163-94

DECEMBER 1991 Return

NAME

# FOR ASSY.

Connector, housing Connector, tip Cable, 65" Cable, 83½" Wire assembly

1 2 1 1 1

UNIT

6.12

FIGURE # 6.8 MANLIFT HYDRAULIC SCHEMATIC

6.13 Return

DECEMBER 1991

FIGURE # 6.9 MANLIFT HYDRAULIC SCHEMATIC SYMBOLS

COMPONENT ENCLOSURE

HYDRAULIC LINES JOINING

MOTOR (ELECTRIC)

HYDRAULIC PUMP

FILTER

RESERVOIR (VENTED) CYLINDER (SINGLE ACTING) CYLINDER (DOUBLE ACTING)

CHECK VALVE

HYDRAULIC LINES CROSSING

DECEMBER 1991 Return

6.14

FIGURE # 6.10 MANLIFT HYDRAULIC DIAGRAM

6.15 Return

DECEMBER 1991

FIG ITEM # # PART # 6.10 6.10 6.10 6.10 6.10 6.10 6.10 6.10 6.10 6.10

1 1 2 3 4 5 6 7 8 9

41461-01 41461-00 49656-15 12391-08 49604-02 49516-26 49637-02 49604-02 49516-32 --------------

6.10 6.10 6.10 6.10 6.10 6.10 6.10 6.10 6.10 6.10 6.10 6.10 6.10 6.10 6.10 6.10 6.10 6.10 6.10 6.10 6.10 6.10 6.10 6.10 6.10 6.10 6.10 6.10 6.10

10 11 12 13 14 15 16 17 18 19 19 20 20 21 21 22 23 24 25 26 27 28 29 30 31 31 32 33 34

49653-02 12391-06 49604-02 49516-31 41624-00 49604-02 49656-02 49604-02 12391-06 49516-27 49516-28 41460-01 41460-00 49516-29 49516-30 40100-00 49656-14 12391-07 49604-02 49776-00 12391-08 12391-07 49615-02 49604-02 49397-00 49397-01 49653-14 49604-02 12391-08

DECEMBER 1991 Return

NAME Valve, 24 volt blocking (See Fig.# 6.11) Valve, 36 volt blocking (See Fig.# 6.11) Adapter O ring O ring Hose Tee O ring Hose assembly Three stage cylinder and reservoir assy.

(See Fig.# 3.28) Elbow, 90° O ring O ring Hose assembly Tube assembly O ring Adapter O ring O ring Hose assembly Hose assembly Valve, 24 volt manlift (See Fig.# 6.12) Valve, 36 volt manlift (See Fig.# 6.12) Hose assembly Hose assembly Lift valve assembly (See Fig.# 3.26) Adapter O ring O ring Beyond, power O ring O ring Tee O ring Hose assembly Hose assembly Elbow, 90° O ring O ring

# FOR ASSY. 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 1 1

UNIT 24 VOLT 36 VOLT

ALL ELSE 21" BATT. 24 VOLT 36 VOLT ALL ELSE 21" BATT.

ALL ELSE 21" BATT.

6.16

FIGURE # 6.11 BLOCKING MANLIFT VALVE ASSEMBLY (24 VOLT, 41461-01) (36 VOLT, 41461-00)

6.17 Return

DECEMBER 1991

FIG ITEM # # PART # 6.11 6.11 6.11 6.11 6.11 6.11 6.11 6.11

1 2 3 4 5 6 7 7

300269-000 300270-000 NSS NSS NSS NA 300948-000 300949-000

DECEMBER 1991 Return

NAME Valve, N,O. cartridge Kit, seal O ring O ring Ring, backup Block Coil, 24 volt solenoid Coil, 36 volt solenoid

# FOR ASSY.

UNIT

1 1 2 2 1 1 1 1

24 VOLT 36 VOLT

6.18

FIGURE # 6.12 MANLIFT VALVE ASSEMBLY (24 VOLT, 41460-01) (36 VOLT, 41460-00)

6.19 Return

DECEMBER 1991

FIG ITEM # # PART # 6.12 6.12 6.12 6.12 6.12 6.12 6.12 6.12 6.12 6.12 6.12 6.12 6.12 6.12 6.12 6.12 6.12 6.12 6.12 6.12 6.12 6.12 6.12 6.12 6.12 6.12 6.12 6.12

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 27

300268-000 300274-000 NSS NSS NSS NA 300266-000 200074 NSS NSS NSS 300271-000 200074 NSS NSS NSS 300267-000 300275-000 NSS NSS NSS 300272-000 200074 NSS NSS NSS 300948-000 300949-000

DECEMBER 1991 Return

NAME Requlator, flow Kit, seal O ring O ring Ring, backup Block Check, valve Kit, seal O ring O ring Ring, backup Valve, N.C. cartridge Kit, seal O ring O ring Ring, backup Requlator, flow Kit, seal O ring Ring, backup O ring Valve, N.O. cartridge Kit, seal O ring O ring Ring, backup Coil, 24 volt solenoid Coil, 36 volt solenoid

# FOR ASSY.

UNIT

1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2

24 VOLT 36 VOLT

6.20

FIGURE # 6.13 MANLIFT LOADBACK REST INSTALLATION

6.21 Return

DECEMBER 1991

FIG ITEM # # PART # 6.13 6.13 6.13 6.13 6.13 6.13 6.13 6.13 6.13 6.13 6.13 6.13 6.13 6.13 6.13 6.13 6.13 6.13 6.13 6.13 6.13 6.13

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

14913-03 41627-00 41628-00 14913-04 41610-00 49458-00 11854-04 49885-01 41614-00 41614-01 11854-03 14851-02 26662-01 11885-10 41616-00 27551-02 49717-02 49459-00 49459-01 14915-03 26629-00 41439-00

DECEMBER 1991 Return

NAME Screw, flat head Plate Handle, manlift Screw, flat head Loadback rest, manlift Switch, key (SET OF TWO SWITCHS) Screw, cap Spacer Cover Cover Screw, cap Nut, clip Switch, pushbutton Screw, socket button head Spacer Grip, hand Nut Switch, rocker Switch, rocker Plug, ¾" hole Decal, emergency disconnect Decal, WARNING

# FOR ASSY.

UNIT

12 2 2 2 1 1 4 2 1 1 4 4 1 2 2 2 4 1 1 2 1 1

6.22

FIGURE # 10.1 SPECIAL TOOLS AND LUBRICATIONS

10.1 Return

DECEMBER 1991

FIG ITEM # # PART #

NAME

10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1

Adapter, torque wrench Adapter, slotted nut Holder, spring Adapter, flush & hard to reach Fitting, quick coupler Lubricate, 2 oz. Molykote Set, hand cord, hand set Lubricant, lift truck

1 2 3 4 5 6 7 8 9

PM-4011 PM-4246 20393-00 202154 202420 200025 204317 301529-000 49670-00

DECEMBER 1991 Return

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1 1

10.2

Return

MODEL RR-45 ELECTRIC REACH TRUCK NUMERICAL INDEX This Numerical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers.

PART #

FIG. #

ITEM #

PART #

FIG. #

ITEM #

05335-00 1-08759-00 11009-01 11009-01 11009-01 11009-01 11009-03 11009-03 11009-03 11009-04 11009-05 11009-05 11009-05 11009-05 11009-05 11009-05 11009-06 11009-06 11009-06 11009-06 11009-06 11009-08 11009-08 11009-08 11009-08 11009-08 11009-08 11009-08 11009-10 11009-10 11015-16 11015-30 11016-01 11016-01 11016-01 11016-01 11016-02 11016-02 11016-02 11016-02 11016-02 11016-02 11016-02 11016-03 11016-03 11016-03 11016-03 11016-03 11016-03

0.1 3.7 2.14 2.5 1.2 4.3 2.7 2.14 3.32 3.3 2.12 2.8 2.9 2.14 3.13 6.4 1.4 3.32 3.29 5.14 5.1 5.12 5.6 5.8 5.7 5.19 5.18 5.17 5.9 5.20 1.3 1.4 4.4 5.9 5.20 6.3 1.2 2.24 3.13 3.32 5.9 6.5 5.20 1.2 3.7 4.5 4.2 4.5 4.4

13 1 12 12 23 12 3 10 6 35 3 8 9 15 3 9 23 9 58 10 11 9 14 14 55 14 55 14 10 10 9 24 54 6 6 * 38 * 4 28 7 7 7 26 7 9 11 14 26

11016-03 11016-03 11016-03 11016-04 11016-04 11016-05 11016-05 11016-06 11016-06 11016-06 11016-08 11016-08 11016-08 11016-08 11016-08 11016-09 11016-09 11016-11 11016-12 11016-12 11016-17 11016-21 11016-21 11016-21 11016-27 11016-27 11018-03 11018-08 11018-11 11020-21 11020-27 11020-27 11020-34 11020-34 11020-34 11020-37 11020-37 11020-37 11025-02 11039-28 11039-29 11039-30 11039-31 11043-03 11045-03 11045-03 11045-07 11045-08 11047-13

3.32 4.8 5.13 1.2 4.6 1.1 3.30 1.1 5.1 5.11 4.6 5.4 5.13 5.7 5.18 4.11 4.10 3.29 2.12 2.14 3.29 2.5 2.14 6.3 3.17 3.21 1.2 4.4 4.4 4.7 4.7 4.3 3.15 3.17 3.21 3.20 5.7 5.18 4.4 4.9 1.4 4.7 4.6 1.4 3.3 3.29 6.3 4.2 4.4

10 4 19 2 16 16 4 18 15 16 14 16 9 17 17 6 6 61 2 14 28 13 11 * 18 18 3 16 27 22 20 14 15 14 14 14 61 61 15 7 41 26 20 18 34 59 * 15 44

DECEMBER 1991 Return

99.1

MODEL RR-45 ELECTRIC REACH TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

11047-27 11047-27 11057-13 11073-04 11073-04 11073-04 11073-04 11073-04 11073-04 11073-14 11073-16 11073-16 11073-19 11073-19 11073-19 11073-20 11073-20 11073-22 11073-22 11073-23 11073-23 11073-23 11073-23 11073-26 11073-32 11073-33 11073-35 11073-35 11073-35 11073-35 11073-39 11073-39 11073-40 11073-40 11074-10 11076-33 11129-03 11129-06 11135-02 11135-02 11135-06 11143-02 11143-03 11143-03 11143-03 11143-03 11143-03 11143-04 11143-04 11143-04 11143-05 11143-05

5.7 5.18 1.4 5.6 5.8 5.5 5.16 5.19 5.17 4.3 3.17 3.21 1.4 5.9 5.20 4.3 5.12 5.5 5.16 5.6 5.8 5.19 5.17 4.1 4.9 4.10 5.5 5.7 5.16 5.18 5.7 5.18 5.7 5.18 5.1 4.11 4.4 3.32 1.2 4.7 4.2 4.5 1.4 1.1 1.2 1.3 5.13 1.4 4.6 5.14 1.2 4.5

58 58 3 12 12 25 25 12 12 22 4 4 36 3 3 10 7 12 12 6 6 6 6 12 1 1 1 6 1 6 42 42 43 43 24 1 47 8 30 1 8 10 17 26 29 4 20 22 9 9 25 17

11143-05 11143-05 11143-06 11143-06 11143-08 11143-16 11143-19 11160-01 11160-08 11160-09 11160-09 11160-09 11160-09 11160-09 11160-09 11160-11 11160-11 11160-11 11160-11 11160-11 11160-12 11160-12 11160-14 11170-04 11170-04 11170-04 11170-05 11170-05 11170-05 11170-05 11170-05 11170-06 11170-06 11170-06 11170-06 11170-06 11170-06 11170-08 11170-08 11170-10 11170-10 11170-12 11170-12 11176-01 11176-20 11176-20 11205-01 11205-08 11205-13 11205-14 11205-15 11205-17

4.4 3.23 1.2 4.5 3.7 4.2 5.11 1.3 4.7 1.1 5.13 5.4 4.10 4.11 4.9 1.1 4.6 5.5 5.16 5.14 5.7 5.18 4.6 2.12 4.2 6.6 2.6 1.2 2.24 3.32 4.4 2.9 1.2 4.4 4.8 5.11 6.4 4.1 4.5 1.2 4.7 5.11 5.1 2.14 2.14 2.5 4.7 4.9 1.4 1.4 1.3 1.4

39 3 28 16 8 10 4 1 27 6 7 12 11 12 5 14 21 19 19 12 39 39 10 5 14 1 16 37 * 27 21 6 40 41 17 7 6 5 11 34 39 2 2 9 7 16 25 8 7 11 7 38

99.2 Return

DECEMBER 1991

MODEL RR-45 ELECTRIC REACH TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

11205-18 11205-19 11205-20 11205-21 11205-21 11241-01 11261-01 11261-01 11261-02 11261-04 11261-05 11261-05 11261-06 11261-06 11261-06 11261-06 11261-08 11261-08 11271-14 11271-14 11271-15 11271-15 11271-16 11271-16 11271-31 11419-03 11419-03 11419-12 11419-12 11429-04 11429-04 11459-00 11486-12 11486-12 11486-12 11695-01 11695-05 11695-06 11695-07 11695-07 11782-02 11782-04 11801-00 11805-16 11806-08 11806-08 11806-12 11806-12 11806-12 11806-12 11813-03 11813-03

1.3 4.6 4.6 4.10 4.11 1.3 2.5 2.14 5.12 4.3 2.14 2.12 4.5 4.2 3.29 4.4 1.2 1.2 5.11 5.1 5.1 5.11 5.7 5.18 4.4 4.4 4.4 5.9 5.20 4.8 4.7 1.3 5.3 5.15 5.13 4.4 4.4 4.4 4.5 4.1 1.1 1.1 1.3 4.6 4.2 5.14 3.21 3.17 3.15 4.6 2.12 6.6

20 19 15 9 9 35 11 13 8 11 16 4 15 13 57 25 12 1 14 18 17 15 31 31 34 42 55 4 4 3 40 36 7 2 5 18 28 14 6 24 20 12 34 12 6 22 7 7 10 2 7 3

11813-07 11823-06 11823-10 11823-12 11823-13 11823-27 11823-27 11823-39 11827-09 11827-09 11827-14 11827-15 11827-16 11828-06 11829-06 11831-06 11831-06 11852-02 11852-02 11852-02 11852-14 11852-14 11852-14 11852-14 11852-21 11852-21 11852-21 11852-21 11854-02 11854-02 11854-03 11854-03 11854-03 11854-03 11854-03 11854-03 11854-03 11854-03 11854-03 11854-04 11854-04 11854-06 11854-07 11854-10 11857-04 11857-04 11857-05 11857-05 11857-05 11857-05 11857-05 11857-06

4.2 2.24 4.4 2.5 2.5 2.5 2.24 4.4 5.7 5.18 1.3 1.3 1.1 4.7 4.7 5.13 5.4 5.5 5.16 5.7 5.8 5.6 5.19 5.17 5.5 5.7 5.16 5.18 4.7 5.18 1.3 2.8 1.2 2.9 3.13 3.32 4.5 6.4 6.13 2.12 6.13 2.24 3.32 1.2 3.17 3.21 5.3 5.2 5.7 5.15 5.5 5.6

3 * 8 18 5 4 * 6 21 21 12 18 9 29 30 8 17 27 27 48 9 9 9 9 20 51 20 51 19 48 24 7 21 10 2 33 5 10 11 24 7 * 19 42 1 1 1 1 45 6 30 18

DECEMBER 1991 Return

99.3

MODEL RR-45 ELECTRIC REACH TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

11857-06 11857-09 11857-10 11857-10 11857-10 11857-10 11857-10 11857-11 11857-11 11857-11 11857-11 11857-11 11857-12 11857-12 11857-12 11857-12 11857-12 11869-06 11872-02 11873-16 11873-19 11880-08 11880-08 11880-09 11880-12 11884-01 11885-10 11890-03 11890-03 11890-05 11890-10 11894-06 11894-06 11897-03 11897-03 11897-03 11898-01 11898-03 11898-04 11923-12 11935-06 11936-01 11936-03 11936-07 11936-10 11936-15 11936-16 11954-03 12247-00 12298-00 12318-01 12318-01

5.17 5.15 5.12 5.14 5.15 5.16 5.18 5.15 5.14 5.12 5.16 5.18 5.2 5.5 5.15 5.3 5.7 1.1 1.3 4.5 4.3 1.2 4.2 4.3 6.3 4.1 6.13 1.4 5.4 1.3 5.1 3.30 4.1 3.30 3.28 3.31 1.1 4.7 5.12 2.24 1.4 1.4 4.7 5.12 5.12 1.4 1.4 6.5 3.32 4.7 3.19 3.18

17 6 6 18 6 30 45 6 18 6 30 45 1 30 6 1 45 21 17 7 23 22 18 7 * 4 14 6 5 15 10 6 2 2 1 2 7 24 3 * 27 32 23 10 4 28 26 9 21 31 5 48

12318-01 12318-03 12318-03 12318-03 12318-06 12318-06 12318-11 12391-01 12391-01 12391-03 12391-03 12391-03 12391-03 12391-03 12391-03 12391-03 12391-03 12391-03 12391-03 12391-03 12391-03 12391-03 12391-03 12391-03 12391-03 12391-03 12391-04 12391-04 12391-05 12391-05 12391-05 12391-05 12391-05 12391-05 12391-05 12391-05 12391-05 12391-05 12391-05 12391-06 12391-06 12391-06 12391-06 12391-06 12391-06 12391-06 12391-06 12391-06 12391-07 12391-07 12391-07 12391-07

3.14 1.4 3.19 3.14 3.19 3.14 3.7 3.14 3.19 1.4 3.13 3.13 3.14 3.13 3.18 3.18 3.18 3.19 3.18 3.18 3.16 3.16 3.18 3.18 3.16 3.27 3.16 3.19 3.9 3.9 3.3 3.3 3.3 3.11 3.3 3.3 3.12 3.12 3.3 3.14 3.3 3.19 3.22 3.29 3.22 3.29 6.10 6.10 1.3 3.3 3.29 3.29

4 20 14 6 3 1 5 5 6 21 18 16 7 10 43 46 49 15 20 15 9 29 5 10 4 20 25 8 5 10 37 11 48 7 13 29 10 7 24 1 6 4 23 34 17 55 11 18 29 43 24 38

99.4 Return

DECEMBER 1991

MODEL RR-45 ELECTRIC REACH TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

12391-07 12391-07 12391-07 12391-07 12391-07 12391-07 12391-07 12391-07 12391-07 12391-07 12391-08 12391-08 12391-08 12391-08 12391-08 12391-08 12391-08 12391-08 12391-08 12391-10 12391-12 12455-01 12459-00 13813-19 13813-19 13813-30 13813-30 13813-31 13813-31 13857-01 13857-01 14674-00 14813-00 14835-07 14835-18 14835-24 14835-27 14835-33 14835-34 14835-35 14835-36 14835-37 14835-38 14835-39 14835-44 14835-45 14835-45 14835-46 14835-46 14835-47 14835-48 14835-49

3.29 3.32 3.27 3.29 3.29 3.27 3.27 3.29 6.10 6.10 3.3 3.22 3.27 3.29 3.29 3.29 6.10 6.10 6.10 3.22 3.7 3.32 1.4 5.8 5.19 5.16 5.5 5.6 5.17 3.28 3.31 5.11 4.3 5.13 5.15 5.15 5.13 5.15 5.15 5.15 5.13 5.13 5.13 5.13 5.3 5.3 5.13 5.3 5.13 5.3 5.15 5.15

47 3 7 43 49 18 23 7 28 24 33 5 16 12 46 15 3 34 27 14 6 22 15 13 13 26 26 13 13 6 7 6 17 2 4 4 2 4 4 4 2 2 2 2 3 3 2 3 2 3 4 4

14835-56 14835-63 14835-64 14835-75 14835-76 14845-04 14848-03 14851-02 14851-02 14851-04 14859-01 14859-04 14859-04 14892-01 14892-04 14898-00 14908-08 14908-08 14908-08 14908-08 14908-08 14908-10 14908-12 14908-16 14908-28 14910-02 14911-03 14911-06 14913-03 14913-04 14915-03 14915-05 14939-00 14944-00 14961-00 14985-07 14986-03 14986-03 14989-17 14992-08 14992-08 14992-10 14992-17 14992-17 14993-10 14993-20 14993-20 14993-30 14994-04 14994-04 14994-05 14994-06

5.13 5.15 5.15 5.15 5.13 3.32 3.22 4.1 6.13 3.23 3.32 3.3 3.22 4.3 5.1 1.4 3.10 3.20 3.21 3.15 3.17 1.1 1.3 1.4 1.4 2.7 4.4 2.7 6.13 6.13 6.13 4.5 4.4 4.2 3.7 3.32 4.3 4.2 4.8 5.11 5.1 4.6 5.1 5.11 4.3 4.4 5.14 4.4 4.6 5.12 5.14 1.1

2 4 4 4 2 4 13 17 12 4 13 44 2 18 9 2 11 12 17 13 17 15 13 1 44 5 50 2 1 4 20 2 3 2 2 2 9 22 7 3 3 3 14 17 6 32 14 17 17 12 23 3

DECEMBER 1991 Return

99.5

MODEL RR-45 ELECTRIC REACH TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

14994-06 14994-06 14994-06 14994-06 14994-06 14994-06 14994-08 14994-10 15677-04 15677-06 15677-08 15677-08 15677-08 19925-06 200025 200033 200038 200039 200040 200041 200042 200043 200044 200045 200045 200046 200047 200048 200049 200050 200051 200052 200054 200056 200059 200073 200074 200074 200074 200076 200077 200077 200077 200077 200078 200079 200080 200081 200081 200081 200081 200082

5.8 5.6 5.7 5.17 5.18 5.19 1.1 5.14 3.29 6.4 2.9 2.7 6.5 5.18 10.1 3.6 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 3.14 6.12 6.12 6.12 2.16 2.19 2.16 2.18 2.17 2.16 2.16 2.16 2.19 2.16 2.17 2.18 2.16

8 8 56 8 56 8 1 13 56 7 7 9 8 12 6 15 22 3 2 9 8 6 15 13 31 30 33 27 26 19 20 12 29 1 11 K 23 8 13 1 2 2 2 2 3 4 5 6 6 6 6 7

200083 200084 200085 200086 200087 200088 200089 200090 200091 200092 200093 200094 200094 200094 200094 200094 200095 200095 200095 200096 200096 200096 200096 200097 200549 200568 200571 200592 200594 200600 200601 200602 200603 200604 200605 200843 200843 200869 201050 201050 201062 201062 201063 201063 201064 201064 201064 201074 201074 201075 201075 201215

2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.17 2.16 2.18 2.19 2.19 2.18 2.17 2.16 2.18 2.17 2.19 2.16 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 5.10 5.20 2.24 5.9 5.20 5.9 5.20 5.9 5.20 3.18 5.9 5.20 5.9 5.20 5.9 5.20 2.18

8 9 11 13 14 15 18 19 20 21 22 24 19 25 19 19 9 9 9 26 8 8 8 27 3 1 4 10 K 25 5 15 19 7 29 K K 2 13 13 12 12 14 14 41 1 1 9 9 2 2 14

99.6 Return

DECEMBER 1991

MODEL RR-45 ELECTRIC REACH TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

201215 201215 201215 201259 201259 201259 201262 201262 201264 201266 201266 201266 201267 201267 201297 201367 201367 201367 201367 201368 201368 201368 201368 201372 201372 201372 201372 201435 20151-00 20151-00 20151-00 201533 201545 201546 201553 201553 201556 201556 201560 201578 201578 201616 201618 201619 201623 201624 201627 20163-94 201630 201634 201639 201639

2.16 2.17 2.19 2.18 2.19 2.17 2.18 2.17 3.16 2.18 2.19 2.17 2.16 2.19 2.13 2.18 2.19 2.16 2.17 2.17 2.18 2.16 2.19 2.16 2.17 2.18 2.19 3.3 2.5 2.6 4.4 3.26 3.26 3.4 3.4 3.26 3.4 3.26 3.26 3.4 3.26 3.26 3.26 3.26 3.26 3.26 3.26 6.7 3.4 3.4 3.4 3.26

12 14 14 11 11 11 4 4 19 12 12 12 10 4 28 13 13 23 13 16 16 16 16 17 17 17 17 31 3 4 12 22 24 1 5 26 11 3 20 10 4 19 8 9 23 2 K 5 15 19 12 25

201643 201655 201864 201864 201866 201866 201867 201867 201868 201868 201869 201869 201870 201870 201871 201872 201873 201873 201874 201875 201876 201962 201962 201963 201963 201964 201964 201965 201965 201966 201966 201967 201967 201967 201979 201980 201989 201990 202004 202004 202009 202009 202010 202010 202065 202079 202080 202081 202082 202083 202084 202085

3.4 3.26 1.2 4.7 1.2 4.7 1.2 4.7 1.2 4.7 1.2 4.7 1.2 4.7 4.7 1.2 1.2 4.7 1.2 4.7 1.2 2.17 2.18 2.18 2.17 2.17 2.18 2.18 2.17 2.18 2.17 2.18 2.17 2.19 3.8 3.8 3.25 3.25 2.15 2.17 2.15 2.16 2.18 2.19 3.6 3.8 3.8 3.8 3.8 3.8 3.8 3.8

3 21 5 13K 11 18K 8 12K 7 10K 9 11K 6 17K 15K 16 17 4K 13 9K 10 1 1 3 3 5 5 7 7 10 10 15 15 15 22 21 K K 26 18 25 28 18 18 20 2 6 11 12 13 17 18

DECEMBER 1991 Return

99.7

MODEL RR-45 ELECTRIC REACH TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

202086 202087 202088 202090 14K 202091 202093 202094 202095 202096 202097 202104 202105 202131 202131 202132 202132 202133 202133 202134 202135 16K 202138 202139 202140 202141 202142 202143 202144 202145 202145 202150 202151 202153 202154 202154 202154 202155 202155 202172 202296 202297 202299 202303 202420 202424 20323-00 20393-00 204317 20904-01 20904-01 21035

3.8 3.8 3.8 4.7

27 28 30

3.4 3.26 3.26 3.26 3.4 3.4 3.4 3.35 1.2 4.7 1.2 4.7 1.2 4.7 4.7 4.7

16 1 5 14 21 22 K K 19 5K 18 6K 20 7K 8K

3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.34 3.33 1.2 1.2 3.19 4.10 4.11 10.1 5.9 5.20 2.18 3.24 3.24 3.24 3.24 10.1 2.19 4.2 10.1 10.1 4.5 4.8 2.29

2 4 6 7 8 20 13 K K 14 15 12 * * 4 8 8 2 12 11 13 3 5 5 20 3 7 20 2 10

21089-02 21089-02 21089-02 21089-02 21089-02 22005-06 22012-05 22014-02 22014-02 22050-03 23228-01 23228-02 23309-01 23309-02 25008-01 25008-01 25008-02 25008-02 25008-03 25008-03 25008-04 25008-04 25094-01 25094-02 25094-03 25109-05 25109-05 25189-02 25203-06 25203-07 25203-08 25204-03 25204-06 25204-07 25275-06 25275-06 25332-01 25332-01 25332-01 25332-01 25332-01 25332-01 25332-01 25332-01 26204-00 26210-02 26210-03 26270-00 26270-00 26389-00 26493-01 26519-02

5.5 5.15 5.3 5.2 5.7 4.7 1.3 3.17 3.21 4.7 2.6 2.6 2.6 2.6 5.11 5.1 5.11 5.1 5.1 5.11 5.11 5.1 2.15 2.15 2.15 3.29 3.27 4.8 4.8 4.8 4.8 4.8 4.8 4.8 2.15 2.29 2.5 2.7 2.9 2.8 3.3 2.24 6.4 6.3 2.6 2.24 2.24 0.1 4.2 5.13 5.14 5.13

29 7 2 2 46 28 28 2 2 32 3 3 15 15 24 6 24 6 6 24 24 6 22 22 23 45 19 8 10 10 10 9 9 9 12 11 8 1 1 1 40 3 1 13 2 1 1 18 1 16 17 15

99.8 Return

DECEMBER 1991

MODEL RR-45 ELECTRIC REACH TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

26523-00 26617-03 26618-04 26629-00 26645-00 26649-01 26649-01 26649-02 26649-02 26662-01 26662-01 26743-00 27303-00 27303-00 27303-00 27551-02 27561-03 27692-00 27693-02 27693-02 27693-04 27697-00 27899-00 27900-00 27901-00 27901-00 27902-00 27902-00 28159-04 28159-06 28286 29304-00 29329-00 29408-00 300073-000 300074-001 300074-002 300074-003 300074-004 300084-000 300085-000 300086-000 300110-000 300110-000 300113-000 300143-000 300184-000 300246-000 300247-000 300249-000 300249-000 300250-000

4.9 5.14 2.6 6.13 5.14 6.3 6.6 6.6 6.3 6.13 6.5 0.1 2.6 2.5 4.4 6.13 4.1 2.15 2.15 2.15 2.15 2.29 2.12 2.12 2.12 1.2 2.12 1.2 5.14 5.14 2.29 2.6 2.14 2.15 2.15 2.19 2.19 2.19 2.19 2.13 2.13 2.13 2.15 2.29 2.15 3.6 3.6 3.24 3.24 3.24 3.24 3.24

2 15 14 21 16 2 8 8 2 13 12 1 10 10 53 16 18 17 7 2 7 13 11 11 17 41 17 41 21 11 8 11 6 24 8 1 3 7 10 10 32 21 11 12 * 21 K 14 7 10 2 K

DECEMBER 1991 Return

PART #

FIG.#

ITEM #

300266-000 300267-000 300268-000 300269-000 300270-000 300271-000 300272-000 300274-000 300275-000 300292-000 300292-000 300293-000 300294-000 300294-000 300295-000 300296-000 300297-000 300299-000 300299-000 300300-000 300301-000 300301-000 300302-000 300302-000 300303-000 300303-000 300304-000 300304-000 300305-000 300305-000 300307-000 300307-000 300308-000 300309-000 300310-000 300311-000 300312-000 300313-000 300314-000 300315-000 300316-000 300317-000 300326-000 300327-000 300333-000 300333-000 300334-000 300334-000 300665-000 300665-000 300665-001 300665-002

6.12 6.12 6.12 6.11 6.11 6.12 6.12 6.12 6.12 2.21 2.22 2.21 2.22 2.21 2.21 2.21 2.21 2.22 2.21 2.21 2.21 2.22 2.22 2.21 2.22 2.21 2.22 2.21 2.22 2.21 2.22 2.21 2.21 2.21 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 3.3 4.5 3.3 4.5 2.12 3.5 2.23 2.23

7 17 1 1 2 12 22 2 18 5 5 6 1 1 11 10 14 4 4 3 2 2 9 9 8 8 7 7 15 15 12 12 11 10 6 11 10 13 14 3 7 15 11 10 50 19 50 19 13 1 6 7 99.9

MODEL RR-45 ELECTRIC REACH TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

300665-003 300665-004 300666-000 300666-000 300666-001 300666-002 300666-003 300666-004 300666-007 300666-008 300666-010 300666-012 300666-013 300666-014 300666-015 300666-016 300666-017 300666-018 300670-000 300681-000 300681-002 300681-006 300681-007 300681-008 300792-000 300793-000 300948-000 300948-000 300949-000 300949-000 300979-003 300979-004 300979-007 301120-000 301121-000 301122-000 301123-000 301125-000 301126-000 301126-000 301147-000 301281-000 301491-000 301507-000 301508-000 301529-000 30320-01 30434-00 30553-02 30553-05 30553-05 30553-06

2.23 2.23 2.12 3.5 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.21 3.5 3.6 3.6 3.6 3.6 2.24 2.24 6.12 6.11 6.11 6.12 2.29 2.29 2.29 2.15 2.15 2.15 2.15 2.15 2.15 2.29 2.15 2.13 3.5 3.5 3.5 10.1 3.29 4.5 5.14 5.13 5.4 5.4

3 11 13 1 1 3 8 14 * * 2 10 12 4 11 9 5 13 13 2 2 19 6 10 * * 27 7 7 27 6 5 7 16 9 6 14 10 18 14 15 10 3 6 5 8 36 3 1 10 15 6

30553-06 30553-07 30554-00 30554-00 30554-00 30554-00 30554-00 30558-00 30558-00 30558-00 30559-00 30612-01 30612-01 31057-01 31057-04 31057-04 31057-04 31098-00 40000-00 40001-00 40002-00 40003-00 40004-00 40005-00 40006-00 40007-00 40009-00 40011-00 40012-00 40017-00 40018-00 40020-00 40022-00 40023-00 40024-01 40024-02 40030-02 40045-00 40045-00 40047-00 40047-00 40051-00 40051-00 40052-00 40052-00 40058-02 40067-00 40068-00 40068-00 40070-01 40070-02 40070-03

5.13 5.14 5.13 5.15 5.11 5.3 5.1 5.3 5.15 5.13 5.14 3.31 3.28 3.15 3.17 3.21 3.20 3.15 1.3 1.4 1.3 1.4 1.3 1.3 1.4 1.4 1.4 1.1 1.4 1.4 1.4 1.4 1.4 1.3 1.4 1.4 2.8 5.4 5.13 3.31 3.28 3.28 3.31 3.28 3.31 5.14 3.30 3.31 3.28 3.31 3.31 3.31

14 7 3 5 21 5 7 4 3 1 8 6 7 17 16 16 16 K 25 10 2 42 32 6 35 25 8 31 37 31 33 5 40 11 30 34 9 14 11 8 8 5 5 4 4 6 11 13 13 10 10 10

99.10 Return

DECEMBER 1991

MODEL RR-45 ELECTRIC REACH TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

40070-04 40070-05 40070-06 40070-07 40070-08 40070-10 40070-11 40071-01 40071-02 40071-03 40071-04 40071-05 40071-06 40071-07 40071-08 40071-09 40077-00 40077-00 40089-01 40089-02 40089-03 40089-04 40089-05 40089-06 40089-07 40089-08 40089-09 40089-11 40092-01 40092-01 40092-02 40092-02 40092-03 40092-03 40092-04 40092-04 40092-05 40092-05 40092-06 40092-06 40092-07 40092-07 40092-08 40092-08 40092-09 40092-09 40092-10 40092-11 40092-11 40093-01 40094-01 40100-00

3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30 2.9 6.4 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.29 5.13 3.29 5.13 3.29 5.13 3.29 5.13 3.29 5.13 3.29 5.13 3.29 5.13 3.29 5.13 3.29 5.13 5.13 3.29 5.13 4.7 1.2 6.10

10 10 10 10 10 10 10 8 8 8 8 8 8 8 8 8 11 11 3 3 3 3 3 3 3 3 3 3 44 6 44 6 44 6 44 6 44 6 44 6 44 6 44 6 44 6 6 44 6 3 4 22

40102-01 40102-01 40102-01 40103-01 40103-02 40103-02 40103-02 40103-02 40103-03 40103-03 40103-03 40103-03 40104-00 40104-00 40104-00 40104-00 40105-00 40107-00 40107-01 40136-00 40152-01 40152-02 40152-03 40152-04 40165-00 40170-00 40175-00 40177-00 40178-00 40181-00 40182-00 40187-00 40188-00 40203-00 40216-00 40218-00 40222-00 40225-00 40228-03 40228-05 40233-00 40234-00 40234-01 40236-01 40237-00 40237-00 40237-00 40238-00 40238-02 40239-01 40239-02 40245-00

3.3 3.9 4.5 1.1 5.5 5.16 5.7 5.18 5.7 5.16 5.5 5.18 5.16 5.5 5.7 5.18 4.5 3.27 3.29 4.7 4.8 4.8 4.8 4.8 4.6 4.6 4.6 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 4.6 4.10 5.11 5.11 5.1 4.1 4.1 4.1 4.1 4.3 4.1 4.2 4.4 4.1 4.1 4.1 4.10

25 6 13 8 7 7 11 11 4 8 8 4 9 9 3 3 4 17 13 34 16 16 16 16 11 4 8 19 25 30 29 23 32 11 24 22 10 1 11 20 19 15 15 11 1 22 4 13 16 23 23 2

DECEMBER 1991 Return

99.11

MODEL RR-45 ELECTRIC REACH TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

40247-00 40248-01 40248-01 40248-02 40248-02 40248-03 40248-03 40248-04 40248-04 40249-00 40253-00 40254-00 40256-00 40263-00 40265-00 40267-00 40274-00 40275-01 40285-00 40286-00 40290-00 40295-00 40323-00 40345-00 40345-00 40353-03 40354-00 40354-00 40354-00 40354-00 40355-01 40355-01 40355-02 40355-02 40356-00 40356-00 40357-01 40357-01 40357-01 40357-01 40357-02 40357-02 40358-01 40358-01 40358-01 40358-01 40358-02 40358-02 40359-00 40359-00 40359-00 40359-00

4.10 4.11 4.10 4.10 4.11 4.10 4.11 4.11 4.10 4.10 4.9 4.9 4.9 1.1 4.7 1.3 4.2 4.2 3.10 3.10 3.10 4.5 3.7 5.16 5.5 3.28 5.7 5.16 5.5 5.18 5.5 5.16 5.16 5.5 5.5 5.16 5.7 5.5 5.16 5.18 5.16 5.5 5.7 5.5 5.16 5.18 5.5 5.16 5.7 5.5 5.16 5.18

4 7 7 7 7 7 7 7 7 5 10 11 4 17 33 31 5 12 9 13 3 12 4 24 24 3 50 21 21 50 23 23 5 5 13 13 7 15 15 7 2 2 9 17 17 9 4 4 10 18 18 10

40382-00 40382-00 40382-00 40382-00 40394-00 40402-00 40408-00 40408-00 40410-00 40412-01 40412-04 40412-04 40414-00 40414-00 40415-00 40416-00 40416-00 40418-00 40419-00 40420-00 40421-00 40425-00 40441-00 40441-00 40441-00 40441-00 40465-00 40467-00 40467-01 40470-00 40472-00 40472-00 40473-00 40473-00 40482-01 40486-00 40486-01 40488-00 40492-00 40495-00 40495-00 40499-00 40499-00 40499-00 40499-00 40514-00 40518-01 40518-02 40518-03 40518-04 40527-01 40527-02

5.6 5.8 5.19 5.17 4.4 4.4 3.21 3.17 4.5 0.1 0.1 2.29 0.1 4.2 4.1 2.6 4.4 4.1 4.1 4.1 4.1 1.1 5.6 5.8 5.17 5.19 4.9 5.11 5.1 3.10 5.1 5.11 1.3 1.4 4.4 5.11 5.4 3.15 3.15 3.15 3.20 5.6 5.8 5.17 5.19 5.1 5.3 5.3 5.3 5.3 5.2 5.2

5 5 5 5 43 5 3 3 18 16 15 2 10 16 9 9 1 21 7 14 6 2 11 11 11 11 9 12 21 K 25 22 10 4 2 13 26 1 3 6 5 2 2 2 2 1 9 9 9 9 3 3

99.12 Return

DECEMBER 1991

MODEL RR-45 ELECTRIC REACH TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

40527-03 40527-04 40534-01 40534-01 40534-02 40534-02 40534-03 40534-03 40534-04 40534-04 40535-01 40535-02 40535-04 40539-01 40539-02 40539-03 40539-04 40540-00 40542-00 40544-00 40544-01 40547-00 40548-00 40548-00 40548-00 40548-00 40565-00 40570-00 40570-00 40589-00 40593-00 40593-00 40593-00 40593-00 40641-00 40641-00 40641-00 40641-00 40676-00 40677-00 40679-00 40786-01 40789-01 40791-00 40816-00 40823-00 40828-00 40829-00 40857-00 40859-00 40860-00 40865-00

5.2 5.2 3.27 5.4 3.27 5.4 3.27 5.4 3.27 5.4 3.28 3.28 3.28 3.28 3.28 3.28 3.28 5.4 5.4 5.1 5.1 5.1 5.7 5.5 5.16 5.18 5.13 3.17 3.21 5.16 5.6 5.8 5.17 5.19 5.8 5.6 5.17 5.19 4.4 4.3 4.3 4.1 4.1 1.2 5.6 4.6 1.4 1.4 4.11 4.11 4.11 4.11

3 3 13 13 13 13 13 13 13 13 3 3 3 10 10 10 10 3 1 12 13 8 47 28 28 47 18 5 5 3 10 10 10 10 4 4 4 4 11 24 4 8 13 27 17 19 16 19 5 4 2 3

40868-02 40882-00 40885-00 40885-00 40891-01 40891-01 40891-02 40891-02 40891-03 40891-03 40891-04 40891-04 40891-05 40891-05 40891-06 40891-06 40891-07 40891-07 40891-08 40891-08 40891-09 40891-09 40892-01 40892-02 40892-03 40892-04 40892-05 40892-06 40892-07 40892-08 40892-09 40919-00 40923-00 40923-01 40931-00 40936-00 40940-00 40943-00 40944-00 40945-00 40946-00 40980-00 40980-00 40988-00 40988-00 40988-01 40988-01 41064-00 41064-01 41064-02 41084-00 41084-00

4.11 3.32 1.2 4.7 3.29 5.15 3.29 5.15 3.29 5.15 3.29 5.15 3.29 5.15 3.29 5.15 3.29 5.15 3.29 5.15 3.29 5.15 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30 4.1 4.1 4.1 4.3 4.7 4.2 1.2 1.2 4.7 4.7 5.6 5.17 5.8 5.19 5.6 5.17 4.8 4.8 4.8 5.1 5.11

10 32 33 38 29 9 29 9 29 9 29 9 29 9 29 9 29 9 29 9 29 9 3 3 3 3 3 3 3 3 3 1 3 3 20 21 9 31 44 36 2 3 3 7 7 7 7 12 12 12 22 10

DECEMBER 1991 Return

99.13

MODEL RR-45 ELECTRIC REACH TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

41084-01 41084-01 41087-00 41147-00 41158-00 41158-01 41159-00 41171-00 41178-00 41178-00 41187-00 41187-00 41188-00 41194-00 41194-00 41197-00 41197-01 41199-00 41213-00 41213-00 41221-00 41222-00 41222-00 41226-00 41226-00 41227-00 41228-00 41228-00 41228-00 41228-01 41228-01 41228-01 41230-00 41241-00 41242-00 41242-00 41242-00 41242-00 41243-00 41243-00 41243-00 41243-00 41243-00 41243-00 41243-01 41243-01 41243-01 41243-01 41243-01 41243-01 41244-00 41255-00

5.1 5.11 4.6 4.3 4.9 4.9 4.10 5.11 3.22 3.23 3.14 3.19 3.19 3.12 5.12 3.15 3.15 3.13 3.21 3.17 3.17 3.21 3.17 3.18 3.13 3.29 3.13 5.16 5.5 3.13 5.16 5.5 3.14 3.29 2.10 3.16 3.13 6.5 2.11 2.10 3.13 3.16 3.18 6.5 2.11 2.10 3.18 3.16 3.13 6.5 3.27 2.8

22 10 18 16 3 3 3 5 12 2 2 1 2 3 11 16 14 6 K K 6 11 11 7 20 40 22 11 11 23 10 10 3 22 1 2 11 11 5 5 1 1 1 1 5 5 1 1 1 1 9 11

41255-00 41255-00 41255-00 41257-00 41259-00 41260-00 41297-00 41301-00 41306-00 41309-00 41312-00 41313-00 41314-00 41318-00 41322-00 41324-00 41331-00 41331-00 41331-00 41331-00 41331-00 41331-00 41336-00 41337-00 41337-00 41338-00 41338-00 41339-00 41343-00 41344-00 41345-00 41346-00 41347-00 41348-00 41349-00 41350-00 41351-00 41354-00 41355-00 41357-00 41361-00 41361-00 41364-00 41364-00 41364-00 41364-00 41364-00 41365-00 41367-00 41374-00 41374-00 41387-XX

2.9 2.10 2.11 3.30 3.15 3.29 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.3 4.3 4.4 2.5 2.6 3.3 3.11 3.12 4.3 3.32 1.2 3.32 3.32 4.7 3.32 1.2 1.2 3.32 1.2 3.32 3.32 3.32 3.32 3.32 3.32 3.32 3.32 2.6 6.3 2.5 3.22 3.27 4.4 3.29 4.6 5.18 5.8 5.19 3.18

13 2 2 5 12 51 31 40 36 29 35 33 38 21 5 24 9 7 21 8 8 13 23 35 1 17 35 11 43 36 7 39 26 5 25 24 34 20 16 18 6 9 7 7 21 22 8 1 40 3 3 12

99.14 Return

DECEMBER 1991

MODEL RR-45 ELECTRIC REACH TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

41387-XX 41389-00 41390-00 41391-00 41392-00 41392-01 41395-00 41395-00 41395-01 41395-01 41399-00 41399-00 41403-00 41403-00 41403-01 41403-01 41408-00 41408-00 41416-00 41416-00 41417-00 41417-00 41419-00 41419-00 41420-00 41420-00 41421-00 41421-00 41422-00 41422-00 41423-00 41423-00 41424-00 41424-00 41426-00 41426-01 41439-00 41459-00 41459-00 41460-00 41460-00 41460-01 41460-01 41461-00 41461-00 41461-01 41461-01 41464-00 41464-00 41469-00 41469-00 41469-00

3.18 3.20 3.20 3.20 3.20 3.20 5.7 5.18 5.7 5.18 5.7 5.18 5.7 5.18 5.7 5.18 5.7 5.18 5.7 5.18 5.7 5.18 5.7 5.18 5.7 5.18 5.7 5.18 5.7 5.18 5.7 5.18 5.7 5.18 3.7 3.7 6.13 5.7 5.18 6.10 6.3 6.3 6.10 6.10 6.3 6.3 6.10 2.6 6.3 3.16 5.6 5.17

26 11 2 1 15 13 35 35 23 23 13 13 34 34 32 32 5 5 37 37 36 36 24 24 19 19 20 20 18 18 14 14 22 22 3 3 22 59 59 20 6 6 20 1 5 5 1 5 7 10 1 1

41470-00 41472-00 41472-00 41475-00 41476-00 41476-00 41477-00 41478-00 41478-00 41478-00 41486-00 41486-00 41488-00 41494-00 41494-00 41494-01 41494-02 41494-03 41494-04 41494-05 41494-06 41494-07 41494-08 41500-00 41500-00 41501-00 41501-00 41503-00 41503-00 41504-00 41504-00 41508-00 41508-00 41508-01 41508-01 41509-00 41509-00 41510-00 41510-00 41512-00 41517-00 41519-00 41521-00 41527-XX 41534-00 41534-00 41535-00 41544-00 41544-00 41545-00 41547-00 41550-00

3.17 3.21 3.17 3.18 5.7 5.18 3.18 2.11 3.18 6.5 2.9 2.8 3.20 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 5.7 5.18 5.7 5.18 5.7 5.18 5.7 5.18 5.7 5.18 5.7 5.18 5.7 5.18 5.7 5.18 3.18 3.18 3.23 3.23 3.20 3.31 3.28 3.30 1.1 3.9 3.10 4.8 4.8

15 20 20 22 60 60 24 1 21 11 13 12 K 10 6 6 6 6 6 6 6 6 6 33 33 1 1 41 41 44 44 54 54 52 52 53 53 2 2 16 25 1 1 20 K 17 K 13 7 12 6 1

DECEMBER 1991 Return

99.15

MODEL RR-45 ELECTRIC REACH TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

41558-00 41559-00 41559-00 41559-00 41561-00 41561-00 41561-00 41563-00 41564-00 41567-XX 41567-XX 41581-00 41581-00 41584-00 41585-00 41585-00 41586-00 41587-00 41587-00 41588-00 41588-00 41596-00 41596-00 41602-00 41602-00 41602-01 41602-01 41610-00 41614-00 41614-01 41616-00 41622-00 41622-00 41623-00 41623-00 41624-00 41627-00 41628-00 41630-00 41637-00 41642-00 41648-00 41680-00 41693-01 41693-02 41693-03 41693-04 41693-05 41693-06 41693-07 41693-08 41693-09

3.17 3.16 5.6 5.17 3.18 5.8 5.19 3.21 3.21 5.7 5.18 5.13 5.4 5.14 5.13 5.4 5.14 5.4 5.13 2.9 6.4 2.9 6.4 2.9 6.4 2.9 6.4 6.13 6.13 6.13 6.13 6.4 6.3 6.5 6.4 6.10 6.13 6.13 5.11 5.17 4.2 1.3 3.23 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15

15 32 15 15 40 1 1 15 6 38 38 23 11 5 22 10 4 9 21 15 14 19 18 17 16 18 17 5 9 10 15 19 8 10 13 14 2 3 1 3 19 3 2 8 8 8 8 8 8 8 8 8

41693-16 41694-01 41694-02 41694-03 41694-04 41694-05 41694-06 41694-07 41694-08 41694-09 41694-16 41694-17 41695-00 41695-01 41695-02 41695-03 41695-04 41695-05 41695-06 41695-07 41695-08 41695-09 41700-00 41700-00 41704-00 41704-00 41710-00 41711-00 41714-00 41715-00 41757-01 41757-01 41757-01 41757-01 41757-02 41757-02 41757-02 41757-02 41771-00 41771-00 41771-00 41771-00 41780-00 41790-00 41794-00 41796-00 41800-00 46266-00 48604-03 49219-00 49239-03 49304-00

5.15 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.12 5.12 5.12 5.12 5.12 5.12 5.12 5.12 5.12 5.12 5.5 5.16 5.7 5.18 2.14 2.14 2.14 2.14 2.5 2.14 2.15 6.6 2.15 2.5 2.14 6.6 2.8 2.6 2.9 6.4 3.22 4.2 4.4 4.4 2.29 1.3 3.29 3.29 4.1 4.4

8 20 20 20 20 20 20 20 20 20 20 20 1 1 1 1 1 1 1 1 1 1 3 3 40 40 1 8 4 2 17 5 1 6 1 17 5 6 2 13 2 2 12 21 52 49 4 33 50 35 23 56

99.16 Return

DECEMBER 1991

MODEL RR-45 ELECTRIC REACH TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

49326-00 49327-00 49328-00 49329-00 49330-00 49333-00 49338-00 49339-00 49343-00 49369-00 49384-00 49384-05 49397-00 49397-01 49399-00 49399-00 49399-00 49399-00 49399-00 49399-00 49399-01 49399-01 49399-01 49399-01 49399-01 49399-01 49399-01 49458-00 49458-00 49458-00 49459-00 49459-00 49459-01 49459-01 49501-00 49501-00 49511-00 49516-00 49516-01 49516-12 49516-26 49516-27 49516-28 49516-29 49516-30 49516-31 49516-32 49516-33 49516-35 49516-36 49516-38 49516-39

2.29 3.29 3.22 4.4 4.4 3.22 2.21 2.22 2.14 2.14 0.1 0.1 6.10 6.10 2.5 2.12 2.6 2.12 6.3 6.6 2.12 2.5 2.6 2.12 2.29 6.6 6.3 6.3 6.5 6.13 6.13 6.5 6.13 6.5 2.9 6.4 3.20 3.22 3.29 3.29 6.10 6.10 6.10 6.10 6.10 6.10 6.10 3.29 3.22 3.22 3.29 3.22

3 60 21 45 48 18 16 16 3 17 14 5 31 31 1 1 1 19 1 5 1 1 1 19 1 5 1 3 14 6 18 15 19 13 16 15 9 8 20 9 5 19 19 21 21 13 8 9 20 11 19 11

49516-40 49531-00 49545-00 49548-00 49548-00 49548-00 49557-00 49561-00 49563-00 49563-00 49564-00 49564-00 49565-00 49565-00 49566-00 49566-00 49567-01 49573-00 49574-00 49578-00 49579-00 49580-01 49582-00 49582-01 49582-02 49591-00 49593-02 49594-02 49594-02 49595-00 49596-00 49601-00 49602-00 49604-00 49604-00 49604-00 49604-00 49604-00 49604-00 49604-00 49604-00 49604-00 49604-00 49604-00 49604-00 49604-00 49604-00 49604-00 49604-00 49604-00 49604-00 49604-00

3.22 3.16 2.12 3.31 3.30 3.28 2.7 3.18 5.7 5.18 5.7 5.18 5.7 5.18 5.7 5.18 3.3 3.19 2.7 3.16 3.16 3.18 3.3 3.3 3.9 4.4 3.3 3.3 3.29 3.3 3.3 3.32 3.32 3.16 3.16 3.18 3.18 3.18 3.16 3.13 3.18 3.16 3.13 3.18 3.18 3.18 3.16 3.18 3.16 3.16 3.13 3.12

20 30 23 1 1 2 7 27 57 57 25 25 26 26 16 16 12 7 4 14 13 17 18 20 1 46 14 1 25 46 8 15 12 22 21 11 39 31 24 9 14 28 7 23 19 8 16 47 8 5 21 4

DECEMBER 1991 Return

99.17

MODEL RR-45 ELECTRIC REACH TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

49604-00 49604-00 49604-00 49604-00 49604-00 49604-00 49604-01 49604-01 49604-01 49604-01 49604-01 49604-01 49604-01 49604-01 49604-01 49604-01 49604-01 49604-01 49604-01 49604-01 49604-01 49604-01 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-03 49604-03

3.16 3.13 3.18 3.16 3.13 3.18 3.3 3.3 3.3 3.3 3.9 3.3 3.11 3.11 3.12 3.3 3.9 3.12 3.3 3.12 3.3 3.3 3.22 3.22 3.3 3.29 3.29 3.29 3.29 3.29 3.29 3.27 3.27 3.27 3.27 3.22 3.29 3.22 3.27 3.22 3.27 3.29 6.10 6.10 6.10 6.10 6.10 6.10 6.10 6.10 3.29 3.29

31 19 44 12 15 6 23 17 38 52 4 47 3 6 6 28 9 11 10 14 3 15 6 10 5 18 23 27 11 16 33 24 6 10 3 24 6 19 12 16 15 3 4 25 12 30 17 33 15 7 54 42

99.18 Return

PART #

FIG.#

ITEM #

49604-03 496042-07 49605-00 49607-00 49607-00 49608-00 49608-00 49608-00 49608-00 49609-00 49609-00 49609-00 49609-00 49610-00 49610-00 49610-00 49610-00 49610-00 49610-00 49610-00 49610-00 49611-00 49611-00 49611-00 49611-00 49611-00 49611-00 49611-00 49612-05 49612-06 49615-02 49615-02 49615-02 49616-00 49616-00 49616-01 49617-00 49617-01 49617-02 49617-03 49617-04 49617-05 49617-06 49617-09 49617-10 49617-11 49617-12 49617-13 49617-14 49617-15 49617-16 49620-00

3.29 3.9 2.6 2.6 6.3 2.9 2.8 6.4 6.5 2.8 2.9 6.5 6.4 2.11 2.10 2.8 2.9 2.7 6.4 6.5 6.3 2.10 2.11 2.8 2.9 6.5 6.3 6.4 4.4 4.4 3.22 3.29 6.10 3.16 3.18 3.3 3.16 3.16 3.13 3.13 3.13 3.16 3.16 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.12

39 11 17 12 10 14 13 13 4 10 12 2 12 4 4 5 8 8 8 5 12 3 3 3 3 3 11 3 37 30 9 17 29 11 38 16 26 18 12 5 13 17 6 35 34 37 36 3 2 33 32 1

DECEMBER 1991

MODEL RR-45 ELECTRIC REACH TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

49620-01 49620-02 49620-03 49620-04 49620-05 49620-06 49620-07 49620-17 49620-18 49623-00 49623-01 49623-02 49624-00 49624-02 49625-00 49631-10 49631-10 49632-01 49632-01 49632-02 49634-00 49637-02 49640-00 49640-01 49640-02 49640-03 49640-04 49640-05 49640-06 49640-07 49640-08 49640-11 49640-21 49640-22 49641-00 49641-01 49641-02 49641-03 49641-04 49641-05 49641-06 49641-06 49641-22 49641-22 49641-24 49641-26 49641-35 49641-44 49642-01 49642-01 49642-02 49642-03

3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.16 3.3 3.27 3.18 3.29 3.29 3.27 3.29 3.12 3.11 3.29 3.18 6.10 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.11 3.11 3.12 3.12 3.12 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.27 3.29 3.27 3.29 3.29 3.12 3.11 3.3 3.3

1 1 1 1 1 1 1 1 1 15 51 11 29 31 32 2 2 13 2 26 30 6 2 2 2 2 2 2 2 1 1 2 2 2 30 30 30 30 30 30 52 30 4 4 21 8 30 30 12 4 49 26

49642-04 49642-06 49643-24 49649-02 49651-02 49653-00 49653-00 49653-01 49653-01 49653-01 49653-02 49653-02 49653-08 49653-08 49653-09 49653-13 49653-14 49653-14 49654-01 49654-01 49654-01 49654-08 49654-08 49654-12 49655-00 49655-00 49655-00 49655-01 49655-01 49655-01 49656-00 49656-00 49656-00 49656-02 49656-02 49656-03 49656-03 49656-14 49656-14 49656-14 49656-15 49656-15 49656-15 49656-17 49656-18 49666-12 49670-00 49674-01 49680-00 49717-01 49717-01 49717-02

3.3 3.3 3.18 3.3 3.3 3.13 3.18 3.3 3.12 3.3 3.22 6.10 3.16 3.18 3.18 3.22 3.29 6.10 3.11 3.12 3.9 3.16 3.18 3.27 3.18 3.16 3.13 3.3 3.16 3.9 3.13 3.16 3.18 3.22 6.10 3.29 3.29 3.27 3.29 6.10 3.27 3.29 6.10 3.29 3.29 3.3 10.1 3.3 2.24 3.29 4.4 6.13

7 45 27 2 4 17 4 36 9 27 15 10 23 45 18 4 10 32 5 5 8 20 42 5 13 27 14 22 7 3 8 3 9 22 16 41 48 22 5 23 14 14 2 53 37 32 9 42 * 62 23 17

DECEMBER 1991 Return

99.19

MODEL RR-45 ELECTRIC REACH TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

49717-02 49728-00 49744-02 49744-03 49744-04 49746-00 49751-04 49751-06 49756-00 49760-00 49761-11 49771-00 49776-00 49785-01 49785-01 49794-00 49794-00 49819-00 49830-00 49830-01 49831-00 49832-00 49832-00 49832-00 49832-00 49832-00 49837-00 49837-00 49837-00 49840-09 49840-10 49843-00 49851-01 49852-02 49852-03 49852-04 49854-02 49854-02 49854-05 49855-16 49855-16 49855-22 49855-22 49855-24 49856-104 49856-112 49856-113 49856-114 49856-115 49856-116 49856-117 49856-118

6.5 0.1 3.32 3.32 3.32 1.2 4.4 4.3 4.7 4.11 4.8 2.5 6.10 5.6 5.17 1.2 2.6 4.3 2.5 2.5 2.5 5.14 5.15 5.12 5.16 5.18 5.13 5.15 5.3 3.11 3.11 5.4 3.3 6.7 2.20 2.20 2.20 6.7 2.20 6.6 6.3 2.12 2.20 2.20 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12

6 4 29 31 30 32 51 19 37 11 7 15 26 16 16 24 5 15 6 6 14 19 7 5 29 46 4 1 6 1 1 4 9 2 3 4 2 1 2 2 4 6 1 1 22 16 14 18 15 9 10 20

99.20 Return

PART #

FIG.#

ITEM #

49856-119 49856-120 49856-121 49856-27 49856-29 49856-49 49856-85 49856-86 49861-05 49861-05 49861-05 49878-01 49885-01 49886-09 49886-09 49887-01 49891-00 49892-01 49892-10 49895-00 49899-00 49914-00 49916-00 49919-02 49919-03 49922-01 49922-01 49923-02 49925-01 49925-01 49925-02 49925-02 49925-03 49925-03 49925-04 49925-04 49925-04 49925-04 49925-05 49925-05 49925-05 49925-05 49925-06 49925-06 49925-06 49925-07 49925-08 49925-09 49926-08 49926-08 49926-08 49928-07

2.12 2.20 2.20 2.12 2.12 6.7 6.7 6.6 2.8 2.9 6.4 0.1 6.13 2.12 6.6 4.4 4.5 4.1 4.4 0.1 0.1 4.8 4.2 4.3 4.5 4.4 4.1 1.1 5.1 5.11 5.1 5.11 5.11 5.1 5.16 5.5 5.7 5.18 5.5 5.16 5.7 5.18 5.16 5.5 5.7 4.6 4.6 4.6 4.6 5.7 5.18 1.3

21 6 5 12 25 3 4 7 4 4 4 17 8 8 4 4 8 20 19 8 9 5 7 2 1 9 10 27 16 18 16 18 18 16 6 6 12 12 6 6 12 12 6 6 12 5 6 7 13 15 15 30

DECEMBER 1991

MODEL RR-45 ELECTRIC REACH TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

49929-01 49929-03 49929-06 49929-07 49929-08 49929-08 49940-00 49940-00 49940-00 49940-00 49941-01 49956-02 49965-00 49965-00 49966-01 49966-02 49967-01 49967-02 49967-03 49967-04 49967-05 49967-06 49967-07 49967-08 49967-09 49967-10 49967-11 49967-12 49967-13 49967-13 49967-14 49967-14 49968-00 49969-01 49969-02 49969-03 49969-04 49970-00 49970-02 49970-03 49971-00 49972-01 49972-02 49972-04 49972-05 49972-05 49973-01 49973-01 49974-01 49974-01 49975-00 49990-00

3.15 5.4 1.1 1.1 1.1 3.10 5.16 5.5 5.7 5.18 5.13 3.3 2.6 4.3 1.4 1.3 1.4 1.4 1.4 1.4 1.4 1.4 1.3 1.3 1.3 1.3 4.9 4.9 5.16 5.5 5.5 5.16 1.3 1.3 1.3 1.3 1.3 1.4 1.4 1.4 1.4 1.3 1.3 1.3 4.11 4.10 1.4 1.3 1.3 1.4 0.1 0.1

2 2 28 22 10 14 22 22 49 49 17 30 8 8 43 14 39 39 39 9 9 9 19 19 19 19 6 6 14 14 14 14 26 8 8 8 8 14 14 14 29 27 5 21 8 8 12 22 23 13 3 2

DECEMBER 1991 Return

PART #

FIG.#

ITEM #

49991-00 49993-02 49993-02 49993-02 49994-01 49994-01 49994-01 50000-13 50000-13 50001-07 50001-11 50001-11 50001-11 50001-11 50003-01 50003-02 50016-04 50023-00 52-00221-00 52-00224-00 52-00254-00 52-00257-00 52-00259-00 52-05007-00 52-05007-00 52-05007-00 52-05054-00 52-05102-00 52-05103-00 52-05104-00 52-05104-00 52-05108-00 52-05108-00 52-07901-01 52-07901-01 52-07901-01 52-07901-03 52-07920-00 52-07920-00 52-07921-00 PM-4011 PM-4246

4.4 5.14 5.13 5.4 5.4 5.14 5.13 2.15 2.15 2.29 2.13 2.15 2.13 2.15 2.15 2.15 3.23 4.4 0.1 0.1 0.1 0.1 0.1 4.1 5.4 5.11 3.3 3.32 3.18 3.3 3.9 3.22 3.22 2.5 2.24 4.4 2.24 2.9 2.8 6.4 10.1 10.1

20 3 12 8 7 2 13 21 3 9 * 4 25 20 5 19 5 57 7 7 7 7 6 * 27 25 41 14 28 39 2 3 25 2 * 7 * 5 6 5 1 2

99.21

Return

Return

THE PRIME-MOVER CO. 3000 NORTH US HIGHWAY 61 MUSCATINE, IOWA 52761-5810

PROUDLY Made in AMERICA

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PARTS MANUAL Manual Number 9308 Manual Part Number 300378-002 RR-45 ELECTRIC REACH TRUCK Effective Serial Number

Read and observe all warnings on this unit before operating it.

DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.

ISSUED AUGUST 1993

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RR-45

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.

The regulations imposed by OSHA make it mandatory that alternation of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulation apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)).

Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately.

If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information.

All prices are FOB factory in Muscatine, Iowa.

Shipping charges are added to the price of the part shipping from the factory.

WHERE TO ORDER

Always order parts from the dealer who sold you your BT PRIME-MOVER. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

BT PRIME-MOVER will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars including truck and mast serial number, proposed changes, new heights of lift, etc.

If the change is approved, authorization will be sent as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS

Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. THE BT PRIME-MOVER Co. cannot accept responsibility for parts returned without authorization.

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

2

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DECEMBER 1991

GENERAL INFORMATION INDEX

RIGHT-HAND AND LEFT-HAND SIDES

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies.

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

ABBREVIATIONS AND TERMS NA - Not Available NSS - Not Sold Separately As Req'd - Use as required K - Parts of a kit * - Not shown on drawing See Fig.# - See Figure # for further break down of parts.

CHANGES

When changes are made to the machine, revised pages for this manual will be issued.

These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

A. Right Side B. Rear C. Left Side D. Front PART LIST

The FIGURE #, describes the figure you are on. The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: FIG ITEM # #

PART #

NAME

# FOR ASSY.

3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 40092-01 40092-02 40092-03 40092-04 40092-05 52-05069-00 300284-000 200037 NSS NA 200028

Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Fitting, bulkhead Tube assembly Fuse Cylinder, freelift (See Fig.# 3.6) Cylinder, freelift (See Fig.# 3.6) Cylinder, freelift (See Fig.# 3.6) Cylinder, freelift (See Fig.# 3.6) Cylinder, freelift (See Fig.# 3.6) Hose Motor, OHIO pump (See Fig.# 2.10) Pump assembly, lift Pump, lift (See Fig.# 3.8) Plug Kit, seal (CONTAINS ITEMS MARKED WITH "K")

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

12 12 12 12 12 13 14 15 16 16 16 16 16 17 18 19 20 21 K

DECEMBER 1991

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UNIT 89/180 95/198 108/226 111/240 119/258

89/180 95/198 108/226 111/240 119/258

3

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

A, B, C Auxiliary Control Assembly Auxiliary Control Valve Assembly Auxiliary Pump Assembly Auxiliary Pump Motor Assembly Auxiliary Pump and Motor Assembly Auxiliary Pump and Reservoir Assembly Auxiliary Pump & Reservoir Assy. for 3 Function Control Handle Brake Master Cylinder Brake Linkage and Cylinder Assembly

4.3 3.4 3.6 2.23 3.5 3.3 3.38 3.33 3.32

4.5 3.5 3.9 2.41 3.7 3.3 3.71 3.63 3.61

D Decals and Parts Assembly Double Reach Cable Assembly Double Reach Diverter Valve Assembly Double Reach, Reach Cylinder Assembly Double Reach, Tilt Cylinder Assembly Double Reach with Tilt and Sideshifter Drive Motor Assembly Drive Motor Brake Cylinder Drive Motor Brake Assembly

0.1 2.11 3.19 3.20 3.21 3.18 2.22 3.34 1.2

0.1 2.17 3.35 3.37 3.39 3.33 2.39 3.65 1.3

E "E" EV-100LX SCR Electrical Schematic "E" EV-100LX SCR Electrical Schematic Symbols "E" EV-100LX TT SCR Electrical Schematic "E" EV-100LX TT Electrical Schematic Symbols "EE" EV-100LX SCR Electrical Schematic "EE" EV-100LX SCR Electrical Schematic Symbols "EE" EV-100LX TT SCR Electrical Schematic "EE" EV-100LX TT SCR Electrical Schematic Symbols EV-100LX Contactor Panel Assembly EV-100LX Contactor Panel Assembly & Related Parts EV-100LX Dash Display Installation EV-100LX Power Component Wiring EV-100LX SCR 1A Contactor Assembly EV-100LX SCR Auxiliary Pump Contactor Assembly EV-100LX SCR Electrical Schematic - 3 Function Control Handle EV-100LX SCR Electrical Schematic Symbols - 3 Function Handle EV-100LX SCR Forward & Rearward Contactor Assembly EV-100LX TT/TX SCR Control Panel Assembly Emergency Disconnect Assembly

2.1 2.2 2.25 2.26 2.3 2.4 2.27 2.28 2.15 2.14 2.29 2.12 2.17 2.19 2.30 2.31 2.16 2.13 4.2

2.1 2.2 2.45 2.46 2.3 2.4 2.47 2.48 2.25 2.23 2.49 2.19 2.29 2.33 2.51 2.52 2.27 2.21 4.3

4

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AUGUST 1993

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

F, G Five Inch High Articulating Load Wheel Assembly Four Inch High Articulating Load Wheel Assembly

4.10 4.11

4.19 4.21

H, I Hand Lift/Lower and Speed Control Hand Lift/Lower and Speed Control For 3 Function Control Handle Hydraulic Schematic Hydraulic Schematic for 3 Function Control Handle Hydraulic Schematic Symbols Hydraulic Schematic Symbols Hydraulic Reservoir Assembly Idler Wheel Assembly Idler Wheel Brake Cylinder Idler Wheel Installation

4.4 4.12 3.1 3.36 3.37 3.2 3.7 4.7 3.35 4.6

4.7 4.23 3.1 3.69 3.70 3.2 3.11 4.13 3.67 4.11

J, K, L Lift Control Valve Assembly Lift Pump Assembly Lift Pump Contactor Assembly Lift Pump Motor Assembly Lift Pump Motor Assembly Lift Pump Motor Assembly Lift Pump and Reservoir Assembly Limit Switch Wiring Assembly

3.26 3.24 2.18 3.23 3.25 2.21 3.22 2.7

3.49 3.45 2.31 3.43 3.47 2.37 3.41 2.9

M, N, O, P Main Frame and Load Wheel Assembly Power Connector Assembly

4.8 2.20

4.15 2.35

Q, R Remote Lift/Lower Connector Assembly Remote Lift/Lower EV-100 LX SCR Electrical Schematic Remote Lift/Lower EV-100 LX SCR Electrical Schematic Symbols Remote Lift/Lower Hydraulic Diagram Remote Lift/Lower Hydraulic Schematic Remote Lift/Lower Hydraulic Schematic Symbols Remote Lfit/Lower Load Backrest Installation Remote Lift/Lower Power Component Wiring Remote Lift/Lower Reach and Platform Cable Assembly Remote Lift/Lower Three Stage Mast Cable Assembly Remote Lift/Lower Valve Assembly Remote Lift/Lower Wiring Harness Assembly

6.7 6.1 6.2 6.10 6.8 6.9 6.13 6.6 6.5 6.4 6.12 6.3

6.11 6.1 6.2 6.15 6.13 6.14 6.21 6.9 6.7 6.5 6.19 6.3

AUGUST 1993

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5

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

S Shielding Assembly Single Load Wheel Assembly Single Reach Cable Assembly Single Reach Diverter Valve Assembly Single Reach, Reach Cylinder Assembly Single Reach, Reach Cylinder Hose Installation Single Reach, Tilt Cylinder Assembly Single Reach, Tilt and Sideshift Hose Installation Special Tools and Lubrications Steering Control Assembly Steering Control Valve Assembly Steering Control Valve and Hose Assembly Steering Cylinder Assembly

4.1 4.9 2.10 3.14 3.15 3.13 3.17 3.16 10.1 4.5 3.8 3.9 3.10

4.1 4.17 2.15 3.25 3.27 3.23 3.31 3.29 10.1 4.9 3.13 3.15 3.17

T Three Stage Cylinder and Reservoir Assembly Three Stage Double Reach Assembly Three Stage Double Reach Front Frame Assembly Three Stage Freelift Cylinder Installation Three Stage Freelift Cylinder Assembly Three Stage Fork Assembly Three Stage Inner Column Assembly Three Stage Intermediate Column Assembly Three Stage Mast Cable Assembly Three Stage Mast Hydraulic Assembly Three Stage Mast Hydraulic Assy. for 3 Function Control Handle Three Stage Mast Installation Three Stage Outer Column Assembly Three Stage Sideshifter Assy.

Three Stage Single Reach Assembly Three Stage Single Reach Front Frame Assembly Three Stage Staging Cylinder Assembly Transmission Assembly, Part #I Transmission Assmebly, Part #II Transmission and Steering Installation Two Stage Sideshifter Assembly Two Stage Single Reach Assembly Two Stage Single Reach Front Frame Assembly

3.29 5.18 5.19 5.13 3.31 5.21 5.12 5.14 2.9 3.12 3.41 5.11 5.15 5.20 5.16 5.17 3.30 1.3 1.4 1.1 5.9 5.5 5.6

3.55 5.35 5.37 5.25 3.59 5.41 5.23 5.27 2.13 3.21 3.77 5.21 5.29 5.39 5.31 5.33 3.57 1.5 1.7 1.1 5.17 5.9 5.11

6

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AUGUST 1993

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

T (cont.)

Two Stage Cylinder Assembly Two Stage Cylinder Installation Two Stage Cylinder and Reservoir Assembly Two Stage Double Reach Assembly Two Stage Double Reach Front Frame Assembly Two Stage Fork Assembly Two Stage Inner Column Assembly Two Stage Mast Cable Assembly Two Stage Mast Hydraulic Assembly Two Stage Mast Hydraulic Assy. for 3 Function Control Handle Two Stage Mast Installation Two Stage Outer Column Assembly

3.28 5.4 3.27 5.7 5.8 5.10 5.2 2.8 3.11 3.40 5.1 5.3

3.53 5.7 3.51 5.13 5.15 5.19 5.3 2.11 3.19 3.75 5.1 5.5

U, V Valve Assembly

3.39

3.73

W, X, Y, Z Warning Light Assembly Wiring Assembly for Cold Storage Wiring Harness Assembly Wiring Harness Assembly for 3 Function Control Valve

2.24 2.5 2.6 2.32

2.43 2.5 2.7 2.53

AUGUST 1993

Return

7

FIGURE # 0.1 DECALS AND PARTS ASSEMBLY

0.1

Return

AUGUST 1993

FIG ITEM # # PART # 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

1 2 3 4 5 6 6 6 6 6 6 7 8 9 10 11 12 13 14 15 16 17 * * *

26743-00 49990-00 49975-00 49728-00 49384-05 52-00254-00 52-00257-00 52-00267-00 52-00269-00 52-00327-00 52-00260-00 49895-00 49899-00 40424-00 NSS NSS 05335-00 40412-04 40412-01 49878-01 26270-00 302105-000 301363-000 300378-002 300374-002

AUGUST 1993

Return

NAME Decal, DOHG Decal, warning Decal, warning Decal, operating Decal, BT PRIME-MOVER Paint, orange Spray, orange Paint, graphite green Spray, graphite green Paint, safety yellow Spray, safety yellow Decal, blank function Decal, fork function Decal, control function Nameplate Rivet, 1/8" Box, manual Plate, TT Plate, TX Plate, BT PRIME-MOVER LOGO Decal, emergency disconnect Decal, multi-function control decal Manual, operator Manual, parts Manual, repair

# FOR ASSY.

UNIT

1 2 1 1 2 As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

1 1 1 1 4 1 1 1 1 1 1 1 1 1

0.2

FIGURE # 1.1 TRANSMISSION AND STEERING INSTALLATION

1.1

Return

AUGUST 1993

FIG ITEM # # PART # 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1

1 2 3 4 5 6 7 8 9 10 111 2 13 14 15 16 17 18 19 20 21 22 23 24 25 * 26 27 28 29 30 31 32 33 34

14994-08 40425-00 14994-06 --------------------------11160-09 11898-01 40103-01 11827-16 49793-00 40203-00 11782-04 41544-00 11160-11 14908-10 11016-05 40263-00 11016-06 40177-00 11782-02 11869-06 49929-07 40187-00 40216-00 40178-00 11936-04 11143-03 49923-02 49929-06 40182-00 40181-00 40011-00 40188-00 11806-08 11047-32

AUGUST 1993

Return

NAME Screw, cap Shim, .005 Screw, cap Drive motor assembly (See Fig.# 1.2) Idler wheel installation (See Fig.# 4.6) Fitting, grease Ring, retainer Bearing Ring, retainer Bearing Rod, Tie Bearing, thrust Cylinder, steering (See Fig.# 3.10) Fitting, grease Nut Washer, flat Pin Washer, flat End, rod Bearing, thrust Pin, cotter Bearing Arm Arm Pin Shim, .03" Screw, cap Ring, retainer Bearing Arm Pin Transmission assembly (See Fig.# 1.3 & 1.4) Arm Nut, jam Screw, hex drive

# FOR ASSY.

UNIT

4 As Req'd.

4 1 1 5 4 4 4 1 1 9 1 4 2 2 1 1 1 1 1 2 1 1 2 As Req'd.

2 2 2 1 1 1 1 1 1

1.2

FIGURE # 1.2 DRIVE MOTOR BRAKE ASSEMBLY

EFFECTIVE SERIAL NUMBER 224819 1.3

Return

JUNE 1992

FIG ITEM # # PART # 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 34 35 36 37

11261-08 11016-04 11018-03 301573-000 301572-000 301793-007 301793-008 301793-004 301793-001 301793-003 301793-005 301793-006 301793-002 11854-03 11880-08 11009-01 49794-00 11143-05 11016-03 40791-00 11143-06 11143-03 11135-02 40943-00 49746-00 40885-00 11170-10 41337-00 41344-00 11170-05 11016-02 41346-00 11170-06 27901-00 27902-00 11854-10 41343-00 40944-00

NAME

# FOR ASSY.

Nut Washer Key Drum, brake Brake, drive motor Shoe assembly Spring, return Ring, retainer Plate, mounting Bolt Lever Locknut Cam Screw, cap Screw, machine Lockwasher Switch Screw, cap Washer, flat Plate, switch Screw, cap Screw, cap Pin with cotter pin Rod Spring Sleeve Nut Cylinder, drive motor (See Fig.# 3.34) Mount, cylinder Nut Washer, flat Spring Nut Motor, 24 Volt drive (See Fig.# 2.22) Motor, 36 Volt drive (See Fig.# 2.22) Screw, cap Plate, motor Stop

1 1 1 1 1 2 2 1 1 1 1 1 1 4 1 1 1 4 2 2 1 1 2 1 1 1 1 1 1 2 2 2 1 1 1 2 1 1

UNIT

24 Volt 36 Volt

EFFECTIVE SERIAL NUMBER 224819 JUNE 1992

Return

1.4

FIGURE # 1.3 TRANSMISSION ASSEMBLY (40011-00) PART # I

1.5

Return

DECEMBER 1991

FIG ITEM # # PART # 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3

1 2 3 4 5 6 7 8 8 8 8 9 10

11160-01 40002-00 41648-00 11143-03 49972-02 40005-00 11205-15 49969-01 49969-02 49969-03 49969-04 11015-16 40473-00

1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3

11 12 13 14 15 16 17 18 19 19 19 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

40023-00 11827-14 14908-12 49966-02 11890-05 -------------11872-02 11827-15 49967-07 49967-08 49967-09 49967-10 11205-18 49972-04 49973-01 49974-01 11854-03 40000-00 49968-00 49972-01 22012-05 12391-07 49928-07 40267-00 40004-00 40266-00 11801-00 11241-01 11459-00

DECEMBER 1991

Return

NAME Fitting, grease Yoke Plate Screw, cap Ring Pin Bearing Shim, .005 Shim, .007 Shim, .010 Shim, .020 O ring Gear and pinion set (See Fig.# 1.4 for Gear) Piston Ring, retainer Locknut Washer Pin Transmission assembly (See Fig.# 1.4) Bolt, wheel Ring, retainer Shim, .005 Shim, .007 Shim, .010 Shim, .060 Bearing Ring Locknut Lockwasher Screw, cap Collar Bearing set Ring Elbow, 90 O ring Cap Wheel, drive Wheel, hub Tire, rubber Nut, wheel Elbow, 90 Vent, air

# FOR ASSY.

UNIT

2 1 1 4 1 1 1 As Req'd As Req'd As Req'd As Req'd 1 1 1 1 1 1 2 1 8 1 As Req'd As Req'd As Req'd As Req'd 1 1 2 1 4 1 1 1 1 1 1 1 1 1 8 1 1

1.6

FIGURE # 1.4 TRANSMISSION ASSEMBLY (40011-00) PART # II

1.7

Return

DECEMBER 1991

FIG ITEM # # PART # 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4

1 2 3 4 5 6 7 8 9 9 9 10 11 12 13 14 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 39 39 40 41 42 43

14908-16 14898-00 11057-13 40473-00 40020-00 11890-03 11205-13 40009-00 49967-04 49967-05 49967-06 40001-00 11205-14 49973-01 49974-01 49970-01 49970-02 49970-03 14908-28 40828-00 11143-03 11143-04 40829-00 12318-03 12391-03 11143-04 11009-06 11015-30 40007-00 11936-16 11935-06 11936-15 49971-00 40024-01 40017-00 11936-01 40018-00 40024-02 40006-00 11073-19 40012-00 11205-17 49967-01 49967-02 49967-03 40022-00 11039-29 40003-00 49966-01

DECEMBER 1991

Return

NAME

# FOR ASSY.

Lockwasher Washer Key Gear & pinion set (See Fig.# 1.3 for pinion) Case Pin, dowel Bearing Shaft Shim, .005" Shim, .007" Shim, .010" Holder, bearing Bearing Locknut Lockwasher Shim, .005" Shim, .007" Shim, .010" Plate Screw, cap Screw, cap Cover Plug O ring Screw, cap Lockwasher O ring Shaft Race Bearing, thrust Race Roller Spacer Gear Race Gear Spacer Shaft Pin Gear, axle Bearing Shim, .005" Shim, .007" Shim, .010" Spacer Seal, oil Hub Ring Locknut

1 1 1 1 1 2 1 1 As Req'd.

As Req'd.

As Req'd.

1 1 2 1 As Req'd.

As Req'd.

As Req'd.

1 1 4 4 1 1 1 8 8 3 1 2 2 2 122 1 1 1 1 1 1 1 1 2 As Req'd As Req'd As Req'd 1 1 1 1

UNIT

1.8

"E" ELECTRICAL SCHEMATIC

FIGURE # 2.1 "E" EV-100LX SCR ELECTRICAL SCHEMATIC

2.1

Return

AUGUST 1993

FIGURE # 2.2 "E" EV-100LX SCR ELECTRICAL SCHEMATIC SYMBOLS

AUGUST 1993

Return

2.2

"EE" ELECTRICAL SCHEMATIC

FIGURE # 2.3 "EE" EV-100LX SCR ELECTRICAL SCHEMATIC

2.3

Return

AUGUST 1993

FIGURE # 2.4 "EE" EV-100LX SCR ELECTRICAL SCHEMATIC SYMBOLS

AUGUST 1993

Return

2.4

FIGURE # 2.5 WIRING ASSEMBLY FOR COLD STORAGE

2.5

Return

DECEMBER 1991

FIG ITEM # # PART # 2.5

1

49399-00

2.5

1

49399-01

2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5

2 3 4 5 6 6 7 8 9 10 11 12 13 14 15 16 17

52-07901-01 20151-00 11823-27 11823-13 49830-01 49830-00 41364-00 25332-01 41331-00 27303-00 11261-01 11009-01 11016-21 49831-00 49771-00 11176-20 41757-01

2.5

17

41757-02

2.5

18

11823-12

DECEMBER 1991

Return

NAME Control, EV-100LX SCR TX pnael (See Fig.# 2.13) Control, EV-100LX SCR TT panel (See Fig.# 2.13) Wire, #16 AWG black Switch, key Connector Connector, butt Heater, 24 volt Heater, 36 volt Valve, lift control (See Fig.# 3.26) Tie, wire Valve, auxiliary control (See Fig.# 3.4) Switch, master Nut Lockwasher Washer, flat Thermostat Connector, blade Screw, machine Panel, EV-100LX contactor (24 volt) (See Fig.# 2.14 & 2.15) Panel, EV-100LX contactor (36 volt) (See Fig.# 2.14 & 2.15) Connector

# FOR ASSY.

UNIT

1 1 As Req'd 1 1 As Req'd 3 3 1 As Req'd 1 1 2 2 2 1 2 2 1 1

24 volt 36 volt

24 volt 36 volt

1

2.6

FIGURE # 2.6 WIRING HARNESS ASSEMBLY

2.7

Return

AUGUST 1993

FIG ITEM # # PART # 2.6

1

49399-00

2.6

1

49399-01

2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6

2 3 3 4 5 5 6 7 8 9 10 11 12 13 14 15 15 16 17 18 19 20 21

26204-00 23228-01 23228-02 20151-00 49794-00 41464-00 41361-00 41331-00 49965-00 40416-00 27303-00 29304-00 49607-00 41771-00 26618-04 23309-01 23309-02 11170-05 49605-00 11045-03 11016-01 11009-04 49283-00

AUGUST 1993

Return

NAME Control, EV-100LX SCR TX panel (See Fig.# 2.13) Control, EV-100LX SCR TT panel (See Fig.# 2.13) Meter, hour Indicator, 24 volt battery discharge (BDI) Indicator, 36 volt battery discharge (BDI) Switch, key Switch, brake Switch, manlift brake Valve, lift control (See Fig.# 3.26) Valve, auxiliary control (See Fig.# 3.4) Switch, auxiliary Handle assembly (See Fig.# 4.4) Switch, master Potentiometer Diode Harness, wiring Spacer Horn, 24 volt Horn, 36 volt Nut Filter, horn Screw, cap Washer, flat Lockwasher Alarm, travel

# FOR ASSY.

UNIT

1

TX panel

1

TT panel

1 1 1 1 1 1 1 1 2 1 1 1 2 1 1 1 1 1 1 2 2 2 1

24 volt 36 volt

24 volt 36 volt

2.8

FIGURE # 2.7 LIMIT SWITCH WIRING ASSEMBLY

2.9

Return

DECEMBER 1991

FIG ITEM # # PART # 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7

1 2 3 4 5 6 6 6 6 6 6 6 6 6 6 6 6 6 7 8 9 10

25332-01 14911-06 11009-03 49574-00 14910-02 41494-00 41494-00 41494-01 41494-01 41494-02 41494-02 41494-03 41494-03 41494-04 41494-05 41494-06 41494-07 41494-08 49557-00 49610-00 15677-08 41494-00

DECEMBER 1991

Return

NAME Tie, wire Screw, machine Lockwasher Switch, limit Connector Cable assembly Cable assembly Cable assembly Cable assembly Cable assembly Cable assembly Cable assembly Cable assembly Cable assembly Cable assembly Cable assembly Cable assembly Cable assembly Receptacle Pin Nut Clamp

# FOR ASSY. As Req'd 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 3 3

UNIT

89/126 89/180 95/138 95/198 95/210 107/162 107/226 111/240 119/258 127/276 137/300 143/318 149/330

2 STAGE 2 STAGE

2.10

FIGURE # 2.8 TWO STAGE MAST CABLE ASSEMBLY

2.11

Return

DECEMBER 1991

FIG ITEM # # PART # 2.8 2.8 2.8 2.8 2.8 2.8

1 2 3 4 5 6

25332-01 41771-00 49611-00 49861-05 49610-00 52-07920-00

2.8 2.8 2.8 2.8 2.8 2.8 2.8

7 8 9 10 11 12 13

11854-03 11009-05 40030-02 49609-00 41255-00 41486-00 49608-00

DECEMBER 1991

Return

NAME Tie, wire Harness, wiring (See Fig.# 2.6) Receptacle Relief, strain Pin Cable 15 FEET 16 FEET 19 FEET 18 FEET Screw, cap Lockwasher Bracket Plug Cable, single reach (See Fig.# 2.10) Cable, double reach (See Fig.# 2.11) Socket

# FOR ASSY.

UNIT

As Req'd 1 1 1 5 As Req'd.

89/126 95/138 107/162 119/186 2 2 1 1 1 1 5

2.12

FIGURE # 2.9 THREE STAGE MAST CABLE ASSEMBLY

2.13

Return

DECEMBER 1991

FIG ITEM # # PART # 2.9 2.9 2.9 2.9 2.9

1 2 3 4 5

25332-01 41771-00 49611-00 49861-05 52-07920-00

2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9

6 7 8 9 10 11 12 13 13 14 15 16 17 18 19

11170-06 15677-08 49610-00 11009-05 11854-03 40077-00 49609-00 41255-00 41486-00 49608-00 41588-00 49501-00 41602-00 41602-01 41596-00

DECEMBER 1991

Return

NAME Tie, wire Harness, wiring (See Fig.# 2.6) Receptacle Relief, strain Cable 21 FEET 23 FEET 25 FEET 27 FEET 29 FEET 31 FEET 33 FEET 35 FEET 37 FEET Nut Clamp Pin Lockwasher Screw, cap Bracket Plug Cable, single reach (See Fig.# 2.10) Cable, double reach (See Fig.# 2.11) Socket Sleeve, cable Spring Strain relief, clamp Strain relief, fitting Bracket

# FOR ASSY.

UNIT

As Req'd 1 1 1 As Req'd 89/180 95/198 107/226 111/240 119/258 127/276 137/300 143/318 149/330 1 1 5 2 2 1 1 1 1 5 2 2 2 2 2

2.14

FIGURE # 2.10 SINGLE REACH CABLE ASSEMBLY

2.15

Return

DECEMBER 1991

FIG ITEM # # PART # 2.10 2.10 2.10 2.10 2.10 2.10

1 2 3 4 5 5

41242-00 41255-00 49611-00 49610-00 41243-01 41243-00

DECEMBER 1991

Return

NAME Valve, single diverter (See Fig.# 3.14) Cable Receptacle Pin Coil, 24 volt Coil, 36 volt

# FOR ASSY.

UNIT

1 1 1 4 As Req'd.

As Req'd.

24 volt 36 volt

2.16

FIGURE # 2.11 DOUBLE REACH CABLE ASSEMBLY

2.17

Return

DECEMBER 1991

FIG ITEM # # PART # 2.11 2.11 2.11 2.11 2.11 2.11

1 2 3 4 5 5

41478-00 41255-00 49611-00 49610-00 41243-01 41243-00

DECEMBER 1991

Return

NAME Valve, double diverter (See Fig.# 3.19) Cable Receptacle Pin Coil, 24 volt Coil, 36 volt

# FOR ASSY.

UNIT

1 1 1 4 As Req'd.

As Req'd.

24 volt 36 volt

2.18

FIGURE # 2.12 EV-100LX POWER COMPONENT WIRING

2.19

Return

DECEMBER 1991

FIG ITEM # # PART # 2.12

1

49399-00

2.12

1

49399-01

2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12

2 3 4 5 6 7 8 9 10 11 11 12 13 13 14 15 16 17 17 18 19

11016-12 11009-05 11261-05 11170-04 49855-22 11813-03 49886-09 49856-116 49856-117 27900-00 27899-00 49856-27 300666-000 300665-000 49856-113 49856-115 49856-112 27901-00 27902-00 49856-114 49399-00

2.12

19

49399-01

2.12 2.12 2.12 2.12 2.12 2.12

20 21 22 23 24 25

49856-118 49856-119 49856-104 49545-00 11854-04 49856-29

DECEMBER 1991

Return

NAME Control, EV-100LX SCR TX panel (See Fig.# 2.13) Control, EV-100LX SCR TT panel (See Fig.# 2.13) Washer, flat Lockwasher Nut Nut Connector assembly (See Fig.# 2.20) Grommet, rubber Screw, cap Cable Cable Motor, 24 Volt lift (See Fig.# 2.21) Motor, 36 Volt lift (See Fig.# 2.21) Cable Motor, 24 Volt auxiliary (See Fig.# 2.23) Motor, 36 Volt auxiliary (See Fig.# 2.23) Cable Cable Cable Motor, 24 Volt drive (See Fig.# 2.22) Motor, 36 Volt drive (See Fig.# 2.22) Cable Control, EV-100LX SCR TX panel (See Fig.# 2.14 and Fig.# 2.15) Control, EV-100LX SCR TT panel (See Fig.# 2.13 and Fig.# 2.15) Cable Cable Cable Bracket Screw, cap Cable

# FOR ASSY.

UNIT

1

TX PANEL

1

TT PANEL

3 3 2 2 1 2 2 1 2 1 1 1 1 1 1 1 2 1 1 1 1

24 VOLT 36 VOLT 24 VOLT 36 VOLT

24 VOLT 36 VOLT

1 1 1 1 1 1

2.20

FIGURE # 2.13 EV-100LX TX SCR CONTROL PANEL ASSEMBLY (49399-00) EV-100LX TT SCR CONTROL PANEL ASSEMBLY (49399-01)

NOTE: USE HEAT CONDUCTING MATERIAL FROM DOW #340 BETWEEN THE BACK PLATE AND COMPONENT PARTS.

2.21

Return

AUGUST 1993

FIG ITEM # # PART #

NAME

2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13

Base 5 Rec 2 Rec Panhead, M3.5 x .60, 10mm long Hexhead, M5 x .80, 25mm long Bar, bus Hexhead, M5 x .80, 10mm long Lockwasher, M5 Washer, M5 flat Bar, buss Bar, buss Card, TX control Card, TT control Card, TX control, REMANUFACTURED Card, TT control, REMANUFACTURED Harness, SCR wiring Kit, A plug Kit, B plug Kit, Y plug Kit, Z plug Kit, 1 Rec Insulation, 1 Rec Hexhead, M5 x .80, 50mm long Bar, buss Panhead, M3.5 x .60, 8mm long Lockwasher, M3.5 Washer, M3,5 flat Panhead, M3.5 x .60, 44mm long Lockwasher, M3.5 Washer, M3.5 flat Panhead, M3.5 x .60, 23mm long Lockwasher, M3.5 Washer, M3.5 flat Snubber Spider and wire assembly Thermal protector Reactor Hex cap, M6 x 1, 16mm long Lockwasher, M6 Washer, M6 flat Nut, M6 x 1.25 Lockwasher, M8 Washer, M8 flat Shunt Post Rectifier (3 Rec and 4 Rec) Strap, capacitor Heatsink Insulation, heatsink Capacitor Bushing Hexcap, M8 x 1.25, 16mm long Lockwasher, M8 Washer, M8

1 2 3 4 5 6 7 * * 8 9 10 10 10* 10* 11 11A 11B 11C 11D 12 13 14 15 16 * * 17 * * 18 * * 19 20 21 22 23 * * 24 25 * 26 27 28 29 30 31 32 33 34 * *

200056 200040 200039 NA NA 200043 NA NA NA 200042 200041 300084-000 301281-000 302103-000 301976-000 200059 27694-00 27702-02 302211-000 301567-000 200052 200045 NA 200044 NA NA NA NA NA NA NA NA NA 200050 200051 300086-000 200038 NA NA NA NA 50001-11 NA 200049 200048 201297 200054 200046 200045 300085-000 200047 NA 50001-11 NA

# FOR ASSY.

UNIT

1 1 1 4 8 1 8 8 8 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 8 6 6 1 1 1 8 8 8 4 1 1 1 1 1 1 4 2 2 1 1 2 2 1 1 1 3 3 3 3

* Local purchase hardware for reference only.

AUGUST 1993

Return

2.22

FIGURE # 2.14 EV-100LX CONTACTOR PANEL ASSEMBLY & RELATED PARTS FOR "E" AND "EE" NOTE: USE HEAT CONDUCTING MATERIAL FROM DOW #340 BETWEEN THE BACK PLATE AND COMPONENT PARTS.

2.23

Return

DECEMBER 1991

FIG ITEM # # PART # 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14

1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17

41710-00 41715-00 49343-00 41714-00 41757-01 41757-02 29329-00 11176-20 41711-00 11176-01 11009-03 11016-21 11009-01 11261-01 11016-12 11009-05 11261-05 49369-00

DECEMBER 1991

Return

NAME

# FOR ASSY.

Box, contcator - "EE" Grip, cable - "EE" Screw, flat head - "EE" Grip, cable - "EE" Panel, 24 volt contactor (See Fig.# 2.15) Panel, 36 volt contactor (See Fig.# 2.15) Bracket, plug - "E" Screw, machine Lib, box - "EE" Screw, machine Lockwasher Washer, flat Lockwasher Nut Washer, flat Lockwasher Nut Screw, self tapping

1 1 4 1 1 1 1 4 1 2 2 4 4 4 3 3 3 10

UNIT "EE"TYPE "EE"TYPE "EE"TYPE "EE"TYPE

"E" TYPE "EE"TYPE "E" TYPE "E" TYPE

"EE"TYPE

2.24

FIGURE # 2.15 EV-100LX CONTACTOR PANEL ASSEMBLY (24 VOLT, 41757-01) (36 VOLT, 41757-02) NOTE: USE HEAT CONDUCTING MATERIAL FROM DOW #340 BETWEEN THE BACK PLATE AND COMPONENT PARTS.

BOXED AREA IS THE CONTACTOR PANEL ASSEMBLY . . .

F R 1A LP AP -

2.25

Return

Forward Contactor Rearward Contactor 1A Contactor Lift Pump Contactor Auxiliary Pump Contactor

DECEMBER 1991

FIG ITEM # # PART # 2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15

1 1 2 3 4 5 6 6 7

41757-01 41757-02 27693-02 50000-13 50001-11 50003-01 301122-000 NOT USED 27693-02

2.15 2.15

* 7

300113-000 27693-04

2.15 2.15

* 8

300113-000 300073-000

2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15

9 10 11 12 13 14 15 16 17

301121-000 301125-000 300110-000 25275-06 NSS 301123-000 301147-000 301120-000 27692-00

2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15

18 19 20 21 22 22 23 24 25 25

301126-000 50003-02 50001-11 50000-13 25094-02 25094-01 25094-03 29408-00 202009 202004

NAME Panel assembly, 24 Volt contactor Panel assembly, 36 Volt contactor Contactor, 1A (See Fig.# 2.17) Washer, flat Lockwasher Screw, cap (M8x1.25MM 16M LG) Bar, buss Bar, buss (NOT USED ON "EE" ONLY) Contactor, 24 Volt lift pump (See Fig.# 2.18) Suppression Contractor, 36 Volt lift pump (See Fig.# 2.18) Suppression Contactor, auxiliary pump (See Fig.# 2.19) Bar, buss Standoff Block, fuse Fuse, 15 AMP control Screw, machine (M3.5x0.6MM 8M LG) Bar, buss Harness, wiring Bar, buss Contactor, forward and rearward (See Fig.# 2.16) Base Screw, machine (M8x1.25MM 20M LG) Lockwasher Washer, flat Fuse, 500 AMP power (FOR "E" ONLY) Fuse, 300 AMP power ("EE" DRIVE) Fuse, 400 AMP power ("EE" HYDRAULIC) Bar, buss Suppression, forward/rearward Suppression, 1A contactor

# FOR ASSY.

UNIT 24 Volt 36 Volt

1 1 1 As Req'd As Req'd As Req'd 1 0 1

"EE"TYPE 24 Volt

1 1

36 Volt

1 1 1 1 1 1 1 1 1 1 1 1 As Req'd.

As Req'd.

As Req'd.

1 1 1 1 2 1

"E" TYPE

"E" TYPE "EE"TYPE "EE"TYPE "EE"TYPE

* - NOT SHOWN BUT IS ON CONTACTOR PANEL ASSEMBLY (SEE ITEM # 25: EXAMPLE)

DECEMBER 1991

Return

2.26

FIGURE # 2.16 EV-100LX SCR FORWARD & REARWARD CONTACTOR ASSEMBLY (27692-00)

2.27

Return

DECEMBER 1991

FIG ITEM # # PART # 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

200076 200077 200078 200079 200080 200081 200082 200083 200084 201267 200085 201215 200086 200087 200088 201368 201372 200089 200090 200091 200092 200093 201367 200094 200095 200096 200097 202009

DECEMBER 1991

Return

NAME Base, magnet Coil, field Frame, magnet Spring (RED) Armature Base, buss Tip, contact Tip, contact Tip, movable Spring (GOLD) Insulation Locknut Clamp Tip, contact Cover Lockwasher Screw, machine Screw, cap Lockwasher Washer, flat Tip, contact Clamp Washer, flat Seat Carrier Bushing Tip, contact Suppression, forward & rearward

# FOR ASSY.

UNIT

1 2 2 2 2 2 2 1 4 2 2 2 4 1 2 8 8 2 2 2 1 2 2 4 2 2 1 2

2.28

FIGURE # 2.17 EV-100LX SCR 1A CONTACTOR ASSEMBLY (27693-02)

2.29

Return

DECEMBER 1991

FIG ITEM # # PART # 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

201962 200077 201963 201262 201964 200081 201965 200096 200095 201966 201259 201266 201367 201215 201967 201368 201372 202004 200094

DECEMBER 1991

Return

NAME Base, magnet Coil, field Frame, magnet Spring (RED) Armature Base, buss Tip, contact Bushing Carrier Tip, movable Cap Spring (GOLD) Washer, flat Nut, lock Clamp Lockwasher Screw, machine Suppression, 1A contactor Seat

# FOR ASSY.

UNIT

1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 4 4 1 1

2.30

FIGURE # 2.18 LIFT PUMP CONTACTOR ASSEMBLY (24 VOLT, 27693-02) (36 VOLT, 202169)

2.31

Return

DECEMBER 1991

FIG ITEM # # PART # 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18

1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

201962 200077 202172 201963 201262 201964 200081 201965 200096 200095 201966 201259 201266 201367 201215 201967 201368 201372 202010 200094

DECEMBER 1991

Return

NAME Base, magnet Coil, 24 volt field Coil, 36 volt field Frame, magnet Spring (RED) Armature Base, buss Tip, contact Bushing Carrier Tip, movable Cap Spring (GOLD) Washer, flat Nut, lock Clamp Lockwasher Screw, machine Suppression, pump contactor Seat

# FOR ASSY. 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 4 4 1 1

UNIT

24 volt 36 volt

2.32

FIGURE # 2.19 EV-100LX SCR AUXILIARY PUMP CONTACTOR ASSEMBLY (300073-000)

2.33

Return

DECEMBER 1991

FIG ITEM # # PART # 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

300074-001 200077 300074-002 201267 202424 200081 300074-003 200096 200095 300074-004 201259 201266 201367 201215 201967 201368 201372 202010 200094

DECEMBER 1991

Return

NAME Base, magnet Coil, field Frame, magnet Spring (GOLD) Armature Base, buss Tip, contact Bushing Carrier Tip, movable Cap Spring (GOLD) Washer, flat Nut, lock Clamp Lockwasher Screw, machine Suppression, pump contactor Seat

# FOR ASSY.

UNIT

1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 4 4 1 1

2.34

FIGURE # 2.20 POWER CONNECTOR ASSEMBLY (24 VOLT, 49855-24) (36 VOLT, 49855-22)

2.35

Return

DECEMBER 1991

EV-100LX POWER CONNECTOR ASSEMBLY (24 VOLT, 49855-24, RED) FIG ITEM # # PART # 2.20 2.20 2.20 2.20 2.20 2.20

1 2 3 4 5 6

49855-24 49854-05 49852-03 49853-04 49856-121 49856-120

NAME

# FOR ASSY.

Connector assembly, RED SB-350 Connector, RED housing Connector, tip Bushing Cable, 55.00" NEGATIVE Cable, 75.00", POSITIVE

1 1 2 2 1 1

UNIT

EV-100LX POWER CONNECTOR ASSEMBLY (36 VOLT, 49855-22, GRAY) FIG ITEM # # PART #

NAME

# FOR ASSY.

2.20 2.20 2.20 2.20 2.20 2.20

Connector assembly, GRAY SB-350 Connector, GRAY housing Connector, tip Bushing Cable, 55.00" NEGATIVE Cable, 75.00", POSITIVE

1 1 2 2 1 1

1 2 3 4 5 6

49855-22 49854-02 49852-03 49853-04 49856-121 49856-120

DECEMBER 1991

Return

UNIT

2.36

FIGURE # 2.21 LIFT PUMP MOTOR ASSEMBLY, 24 VOLT (27900-00, 5BT1324B54) G.E. LIFT PUMP MOTOR ASSEMBLY, 36 VOLT (27899-00, 5BT1326B234) G.E.

2.37

Return

DECEMBER 1991

FIG ITEM # # PART # 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21

1 2 3 4 5 6 7 8 9 10 10 11 11 12 13 14 15 16

300294-000 300301-000 300300-000 300299-000 300292-000 300293-000 300304-000 300303-000 300302-000 300309-000 300296-000 300295-000 300308-000 300307-000 300298-000 300297-000 300305-000 49338-00

DECEMBER 1991

Return

NAME

# FOR ASSY.

Stud and nut assembly Spring Brush Connector, cross Bearing End, shield C.E. Cover, large Cover, small Yoke and holder assembly Coil, 24 volt field Coil, 36 volt field Armature, 24 volt Armature, 36 volt Fan Bearing End, shield D.E. Cover, D.E. Kit, "EE" solid cover

2 8 4 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNIT

24 VOLT 36 VOLT 24 VOLT 36 VOLT

"EE"TYPE

2.38

FIGURE # 2.22 DRIVE MOTOR ASSEMBLY, 24 VOLT (27901-00, 5BT1326B235) G.E. DRIVE MOTOR ASSEMBLY, 36 VOLT (27902-00, 5BT1326B233) G.E.

2.39

Return

DECEMBER 1991

FIG ITEM # # PART # 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22

1 2 3 4 5 6 7 7 8 9 10 10 11 11 12 13 14 15 15 16

300294-000 300301-000 300315-000 300299-000 300292-000 300310-000 300316-000 300304-000 300303-000 300302-000 300312-000 300327-000 300311-000 300326-000 300307-000 300313-000 300314-000 300317-000 300305-000 49339-00

DECEMBER 1991

Return

NAME

# FOR ASSY.

Stud and nut assembly Spring Brush Connector, cross Bearing End, shield C.E. Cover, 24 volt large Cover, 36 volt large Cover, small Yoke and holder assembly Coil, 24 volt field Coil, 36 volt field Armature, 24 volt Armature, 36 volt Fan End, shield D.E. Seal, shaft Cover, 24 volt D.E. Cover, 36 volt D.E. Kit, "EE" solid cover

4 8 4 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNIT

24 volt 36 volt

24 VOLT 36 VOLT 24 VOLT 36 VOLT

24 VOLT 36 VOLT "EE"TYPE

2.40

FIGURE # 2.23 AUXILIARY PUMP MOTOR ASSEMBLY (300666-000, 24 VOLT) AUXILIARY PUMP MOTOR ASSEMBLY (300665-000, 36 VOLT)

2.41

Return

AUGUST 1993

FIG ITEM # # PART # 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23

1 2 3 4 5 6 7 8 9 10 11 11 12 13 14 * *

300666-001 300666-010 300666-002 300666-014 300666-017 300665-001 300665-002 300666-003 300666-016 300666-012 300666-015 300665-004 300666-013 300666-018 300666-004 300666-007 300666-008

*-

NOT SHOWN

AUGUST 1993

Return

NAME

# FOR ASSY.

Bolt, terminal Washer, flat Plug Cover, commutator Ring, brush Spring, brush Brush Washer, spring Cover, drive Bearing Armature, 24 volt Armature, 36 volt Bearing Stator Cover, brush Screw, PHLP head Nut

2 2 1 1 1 4 4 1 1 1 1 1 1 1 2 1 1

UNIT

24 VOLT 36 VOLT

2.42

FIGURE # 2.24 WARNING LIGHT ASSEMBLY (26210-02, 24 VOLT) (26210-03, 36 VOLT)

2.43

Return

AUGUST 1993

FIG ITEM # # PART # 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24

1 1 2 3 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17

29030-01 29030-02 NSS NSS 300792-000 300793-000 NSS NSS 11016-02 11170-05 11823-06 52-07901-03 11854-06 11823-27 25332-01 11823-12 52-07901-01 49680-00 29831-00

AUGUST 1993

Return

NAME

# FOR ASSY.

Light, 24 volt flashing Light, 36 volt flashing Lens Reflector Bulb, 24 volt (FLASHING ONLY) Bulb, 36 volt (FLASHING ONLY) Screw Base Washer, flat Nut Connector, butt Wire, red #16 AWG (16 feet) Screw, cap Connector, #6 stud Tie, wire Connector, 3/8" stud Wire, black #16 AWG (14 feet) Hanger Light, strobe (red)

1 1 1 1 1 1 3 1 2 2 2 As Req'd.

2 1 8 2 As Req'd.

1 1

UNIT 24 volt 36 volt

24 volt 36 volt

2.44

"E" TT ELECTRICAL SCHEMATIC

FIGURE # 2.25 "E" EV-100LX TT SCR ELECTRICAL SCHEMATIC

2.45

Return

DECEMBER 1991

FIGURE # 2.26 "E" EV-100LX TT SCR ELECTRICAL SCHEMATIC SYMBOLS

DECEMBER 1991

Return

2.46

"EE" TT ELECTRICAL SCHEMATIC

FIGURE # 2.27 "EE" EV-100LX TT SCR ELECTRICAL SCHEMATIC

2.47

Return

DECEMBER 1991

FIGURE # 2.28 "EE" EV-100LX TT SCR ELECTRICAL SCHEMATIC SYMBOLS

DECEMBER 1991

Return

2.48

FIGURE # 2.29 EV-100LX DASH DISPLAY INSTALLATION

2.49

Return

DECEMBER 1991

FIG ITEM # # PART # 2.29

1

49399-01

2.29 2.29 2.29 2.29 2.29 2.29 2.29 2.29 2.29 2.29 2.29 2.29 2.29

2 3 4 5 6 7 8 9 10 11 12 13 14

40412-04 49326-00 41800-00 300979-004 300979-003 300979-007 28286 50001-07 21035 25275-06 300110-000 27697-00 301126-000

DECEMBER 1991

Return

NAME Control, EV-100LX TT SCR panel (See Fig.# 2.13) Plat Gauge, display Cable assembly Wire assembly Wire assembly Wire assembly Screw, machine Lockwasher Washer, flat Fuse, 15 AMP control Block, fuse Block, driver Base

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 2 2 2 1 1 1

2.50

ELECTRICAL SCHEMATIC FOR 3 FUNCTION CONTROL HANDLE

FIGURE # 2.30 EV-100LX SCR ELECTRICAL SCHEMATIC - 3 FUNCTION CONTROL HANDLE

2.51

Return

JUNE 1993

FIGURE # 2.31 EV-100LX SCR ELECTRICAL SCHEMATIC SYMBOLS

JUNE 1993

Return

2.52

FIGURE # 2.32 WIRING HARNNESS ASSEMBLY FOR 3 FUNCTION CONTROL VALVE

2.53

Return

JUNE 1993

FIG ITEM # # PART # 2.32

1

49399-00

2.32

1

49399-01

2.32 2.32 2.32 2.32 2.32 2.32 2.32 2.32 2.32 2.32 2.32 2.32 2.32 2.32 2.32 2.32 2.32 2.32 2.32 2.32 2.32 2.32 2.32 2.32 2.32 2.32 2.32 2.32 2.32 2.32 2.32 2.32 2.32 2.32 2.32 2.32

2 3 3 4 5 6 * * 7 8 9 10 11 11 12 13 13 14 15 16 17 18 19 20 21 22 23 24 24 25 26 27 28 29 30 31

26204-00 23228-01 23228-02 20151-00 42181-00 49794-00 11880-08 14986-03 41361-00 41331-00 42037-00 42037-01 42062-00 42062-01 49607-00 49350-04 301552-000 42032-00 49304-00 11176-19 49367-01 11009-01 11016-21 11261-01 29304-00 27303-00 41771-00 23309-01 23309-02 26618-04 11170-05 49605-00 302008-000 11009-04 11016-01 42027-00

JUNE 1993

Return

NAME Control, EV-100LX SCR TX panel (See Fig.# 2.13) Control, EV-100LX SCR TT panel (See Fig.# 2.13) Meter, hour Indicator, 24 volt battery discharge (BDI) Indicator, 36 volt battery discharge (BDI) Switch, key Handle assembly (See Fig.# 4.12) Switch, brake Screw, machine Nut, twin Valve, lift control (See Fig.# 3.26) Valve, auxiliary control (See Fig.# 3.4) Lamp, Side-Shift (AMBER) Lamp, Tilt (GREEN) Valve assembly, 24 Volt (See Fig.# 3.29) Valve assembly, 36 Volt (See Fig.# 3.29) Diode Resistor, 24 Volt 0 OHM Diode, zener 36 Volt Harness, 3 function wiring Bracket, relay Screw, machine Relay Lockwasher Washer, flat Nut Potentiometer Switch, master Harness, wiring Horn, 24 Volt Horn, 36 Volt Spacer Nut Filter, horn Nut, cap Lockwasher Washer, flat Bracket

# FOR ASSY.

UNIT

1

TX panel

1

TT panel

1 1 1 1 1 1 2 2 1 1 2 2 1 1 8 1 1 1 1 2 1 2 2 2 1 1 1 1 1 1 1 1 4 4 4 1

24 Volt 36 Volt

24 Volt 36 Volt 24 Volt 36 Volt

24 Volt 36 Volt

2.54

FIGURE # 3.1 HYDRAULIC SCHEMATIC

3.1

Return

DECEMBER 1991

FIGURE # 3.2 HYDRAULIC SCHEMATIC SYMBOLS

COMPONENT ENCLOSURE

HYDRAULIC LINES JOINING

MOTOR (ELECTRIC)

HYDRAULIC PUMP

FILTER

RESERVOIR (VENTED) CYLINDER (SINGLE ACTING)

CYLINDER (DOUBLE ACTING)

CHECK VALVE

HYDRAULIC LINES CROSSING

DECEMBER 1991

Return

3.2

FIGURE # 3.3 AUXILIARY PUMP AND RESERVOIR ASSEMBLY

3.3

Return

AUGUST 1993

FIG ITEM # # PART # 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 57

49594-02 49649-02 49604-01 49651-02 49604-02 12391-06 49642-04 49596-00 49651-01 49604-01 12391-05 42019-00 49652-01 12391-05 49604-01 49597-01 12391-05 42018-00 49604-01 49517-12 49582-00 49655-01 49604-01 12391-05 41331-00 49582-01 ------------40102-01 49653-01 49604-01 12391-05 49517-03 49956-02 201435 49666-12 12391-08 11045-03 11009-04 49653-01 12391-05 49604-01 52-05104-00 25332-01 52-05054-00 14859-04 49674-01 12391-07 49595-00 49604-01 12391-05 49642-06 49623-01 49604-01 49656-10 49604-01 49517-02 300333-000 300334-000

AUGUST 1993

Return

NAME

# FOR ASSY.

UNIT

Diagnostic Reducer O-ring Tee O-ring O-ring Hose Valve, relief Tee O-ring O-ring Valve, relief Tee O-ring O-ring Elbow, 90° O-ring Tee O-ring Hose Hose Adapter, long O-ring O-ring Aux. Control Valve Assy. (See Fig. #3.4) Hose Reservoir Assy. (See Fig. #3.7) Steering control valve assy.(See Fig. #3.8) Elbow, 90° O-ring O-ring Hose Filter Assembly Element, filter Reducer O-ring Screw, cap Lockwasher Elbow, 90° O-ring O-ring Guard, hose Tie, wire Hose (.8 feet) Clamp, hose Elbow, beaded O-ring Check, valve O-ring O-ring Hose Elbow, 90° O-ring Adapter O-ring Hose Aux. pump & motor assy. (See Fig. #3.5) Aux. pump & motor assy. (See Fig. #3.5)

1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 2 1 1 2 1 1 2 1 1 1 1 1 1 2 1 1 1 1 1 2 1 2 2 1 1 1 As Req'd.

4 As Req'd.

2 1 1 1 1 1 1 1 1 1 1 1 1 1

24 Volt 36 Volt

3.4

FIGURE # 3.4 AUXILIARY CONTROL VALVE ASSEMBLY (41331-00)

3.5

Return

DECEMBER 1991

FIG ITEM # # PART # 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4

1 201546 2 202138 3 201643 4 202139 5 201553 6 202140 7 202141 8 202142 9K NSS 10 201578 11 201556 12 201639 13 202144 14K NSS 15 201630 16 202091 17 NA 18 NA 19 201634 20 202143 21 202096 22 202097 23K NSS 24K NSS K 202104

DECEMBER 1991

Return

NAME Pin, roll Cam, switch Jam, nut Nut Lockwasher Bracket Cap Cap, adapter Ring, retainer Screw, machine Washer, flat Switch Plug O ring Spring Plunger Body Spool Bushing Spring Washer Washer O ring Seal, wiper Kit, seal (CONTAINS ITEMS MARKED WITH "K")

# FOR ASSY.

UNIT

1 1 1 2 2 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1

3.6

FIGURE # 3.5 AUXILIARY PUMP AND MOTOR ASSEMBLY (24 VOLT, 300333-000) (36 VOLT, 300334-000)

3.7

Return

DECEMBER 1991

FIG ITEM # # PART # 3.5

1

300666-000

3.5

1

300665-000

3.5 3.5 3.5 3.5 3.5

2 3 4 5 6

300681-000 301491-000 NSS 301508-000 301507-000

DECEMBER 1991

Return

NAME Motor assembly, 24 volt auxiliary pump (See Fig.# 2.23) Motor assembly, 36 volt auxiliary pump (See Fig.# 2.23) Pump assembly, auxiliary Coupler Pump assembly (See Fig.# 3.6) Lockwasher Screw, 12 point

# FOR ASSY.

UNIT

1

24 Volt

1

36 Volt

1 1 1 2 2

3.8

FIGURE # 3.6 AUXILIARY PUMP ASSEMBLY

NOTE: Coat with "PERMATEX AVIATION FORM-A-GASKET No. 3" between sections.

3.9

Return

DECEMBER 1991

FIG ITEM # # PART # 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6

1K NSS 2 300681-002 3K NSS 4K NSS 5K NSS 6 300681-007 7 NA 8 NA 9 NA 10 300681-008 11 NA 12 NA 13 NA 14 NA 15 200033 16K NSS 17K NSS 18K NSS 19 300681-006 20 202065 21 300143-000 K 300184-000

DECEMBER 1991

Return

NAME Seal, oil Stator Seal Seal, rubber Plate, wear Gear, drive Shaft, drive Key Gear Gear, idler Ball Ring, retainer Shaft, idler Gear Pin, dowel Plate, pressure Seal Seal, plate Housing, end gear Plug Screw, 12 point Kit, seal (CONTAINS ITEMS MARKED WITH "K")

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 8 1

3.10

FIGURE # 3.7 HYDRAULIC RESERVOIR ASSEMBLY

3.11

Return

FEBRUARY

1993

FIG ITEM # # PART #

NAME

3.7 3.7 3.7 3.7

1 2 3 3

1-08759-00 14961-00 41426-00 41426-01

Gage, sight Breather Reservoir Reservoir, 127/276 and above

3.7 3.7 3.7 3.7 3.7

4 5 6 7 8

40323-00 12318-11 12391-12 11016-03 11143-08

Screen Plug O ring Washer, flat Screw, cap

FEBRUARY 1993

Return

# FOR ASSY.

UNIT

1 1 1 1 1

127/276 & ABOVE

1 1 2 2

3.12

FIGURE # 3.8 STEERING CONTROL VALVE ASSEMBLY (40102-01)

3.13

Return

DECEMBER 1991

FIG ITEM # # PART # 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8

1 200568 2 202079 3 200549 4 200571 5 200601 6 202080 7 200604 8K NSS 9K NSS 10 200592 11 202081 12 202082 13 202083 14K NSS 15 200602 16 NSS 17 202084 18 202085 19 200603 20 NA 21 201980 22 201979 23 NA 24 NA 25 200600 26K NSS 27 202086 28 202087 29 200605 30 202088 K 200594

NAME Screw, cap 12 pt.

Ring, retainer Ring, retainer Bearing Shaft, control Column, steering Spring Seal, quad ring Seal Kit, needle bearing Bearing Race, bearing Bearing Seal Seal, check ball Seal Ball, check Retainer, check ball Control parts Housing Pin, control Spring, control Sleeve, control Spool, control Plate, spacer Seal Drive Gerotor set Cap, end Screw, cap Kit, seal (CONTAINS ITEMS MARKED WITH "K")

# FOR ASSY.

UNIT

4 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 6 1 1 1 3 1 1 1 7 1

NSS - Not Sold Separately NA - Not Available

DECEMBER 1991

Return

3.14

FIGURE # 3.9 STEERING CONTROL VALVE AND HOSE ASSEMBLY

3.15

Return

DECEMBER 1991

FIG ITEM # # PART # 3.9 3.9 3.9 3.9 3.9 3.9

1 2 3 4 5 6

49582-02 52-05104-00 49655-01 49604-01 12391-05 40102-01

3.9 3.9 3.9 3.9 3.9

7 8 9 10 11

41544-00 49654-01 49604-01 12391-05 49642-07

DECEMBER 1991

Return

NAME Hose Guard, hose (2.3 feet) Adapter, long O ring O ring Steering control valve assembly (See Fig.# 3.8) Cylinder, steering (See Fig.# 3.10) Elbow, 45° O ring O ring Hose

# FOR ASSY.

UNIT

1 As Req'd.

3 1 1 1 1 1 1 1 1

3.16

FIGURE # 3.10 STEERING CYLINDER ASSEMBLY (41544-00)

3.17

Return

DECEMBER 1991

FIG ITEM # # PART # 1K NSS 3.10 2K NSS 3.10 3 40290-00 3.10 4K NSS 3.10 5K NSS 3.10 6K NSS 3.10 7K NSS 3.10 8K NSS 3.10 9 40285-00 3.10 3.10 10K NSS 3.10 11 14908-08 3.10 12 41545-00 3.10 13 40286-00 3.10 14 49929-08 K 40470-00 3.10

DECEMBER 1991

Return

NAME Wiper Seal Bearing Ring, back-up O ring O ring O ring Ring, wear Piston Ring, wear Locknut Tube, cylinder Rod, cylinder Bearing Kit, seal (CONTAINS ITEMS MARKED WITH "K")

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

3.18

FIGURE # 3.11 TWO STAGE MAST HYDRAULIC ASSEMBLY

3.19

Return

DECEMBER 1991

FIG ITEM # # PART # 3.11 3.11 3.11 3.11 3.11 3.11 3.11 3.11 3.11 3.11 3.11

1 1 1 1 2 3 4 5 6 7 8

49640-07 49640-08 49640-09 49640-10 49632-01 49604-01 49642-01 49654-01 49604-01 12391-05 41331-00

DECEMBER 1991

Return

NAME Hose assembly, 89/126 Hose assembly, 95/138 Hose assembly, 107/162 Hose assembly, 119/186 Bulkhead, fitting O ring Hose Elbow, 45° O ring O ring Valve assembly, auxiliary control (See Fig.# 3.4)

# FOR ASSY. 1 1 1 1 2 2 2 2 1 1 1

UNIT 89/126 95/138 107/162 119/186

3.20

FIGURE # 3.12 THREE STAGE MAST HYDRAULIC ASSEMBLY

3.21

Return

DECEMBER 1991

FIG ITEM # # PART # 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12

1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 4 5 6 7 8

49620-00 49620-01 49620-07 49620-02 49620-03 49620-04 49620-05 49620-06 49620-17 49620-18 49640-00 49640-01 49640-11 49640-02 49640-03 49640-04 49640-05 49640-06 49640-21 49640-22 41194-00 49604-00 49654-01 49604-01 12391-05 41331-00

3.12 3.12 3.12 3.12 3.12 3.12

9 10 11 12 13 14

49653-01 12391-05 49604-01 49642-01 49632-01 49604-01

DECEMBER 1991

Return

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 95/210 Hose assembly, 107/226 Hose assembly, 111/240 Hose assembly, 119/258 Hose assembly, 127/276 Hose assembly, 137/300 Hose assembly, 143/318 Hose assembly, 149/330 Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 95/210 Hose assembly, 107/226 Hose assembly, 111/240 Hose assembly, 119/258 Hose assembly, 127/276 Hose assembly, 137/300 Hose assembly, 143/318 Hose assembly, 149/330 Tube assembly O ring Elbow, 45° O ring O ring Valve assembly, auxiliary control (See Fig.# 3.4) Elbow, 90° O ring O ring Hose assembly Bulkhead, fitting O ring

# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1

UNIT 89/180 95/198 95/210 107/226 111/240 119/258 127/276 137/300 143/318 149/330 89/180 95/198 95/210 107/226 111/240 119/258 127/276 137/300 143/318 149/330

1 1 1 2 2 2

3.22

FIGURE # 3.13 SINGLE REACH, REACH CYLINDER HOSE INSTALLATION

3.23

Return

AUGUST 1993 1

FIG ITEM # # PART # 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13

1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

41243-01 41243-00 11854-03 11009-05 11016-02 49617-03 41199-00 49604-00 49656-00 49604-00 12391-03 41242-00 49617-02 49617-04 49655-00 49604-00 12391-03 49653-00 12391-03 49604-00 41226-00 49604-00 -------------------------

AUGUST 1993

Return

NAME

# FOR ASSY.

Coil, 24 volt Coil, 36 volt Screw, cap Lockwasher Washer, flat Hose assembly Tube assembly O ring Adapter O ring O ring Divider valve assembly (See Fig.# 3.14) Hose assembly Hose assembly Fitting, straight long O ring O ring Elbow, 90° O ring O ring Tube assembly O ring Cylinder, left reach (See Fig.# 3.15) Cylinder, right reach (See Fig.# 3.15)

As Req'd.

As Req'd.

3 3 3 2 1 2 4 1 1 1 2 2 2 1 1 4 1 1 2 1 1 1

UNIT 24 VOLT 36 VOLT

3.24

FIGURE # 3.14 SINGLE REACH DIVERTER VALVE ASSEMBLY (41242-00)

3.25

Return

DECEMBER 1991

FIG ITEM # # PART # 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14

1 1 2 3 4 5 6 7 K

12318-06 12391-06 41187-00 41230-00 12318-01 12391-01 12318-03 12391-03 200073

DECEMBER 1991

Return

NAME Plug O ring Valve, solenoid Manifold Plug O ring Plug O ring Kit, seal (for item #3)

# FOR ASSY.

UNIT

2 1 4 1 2 1 2 1 1

3.26

FIGURE # 3.15 SINGLE REACH, REACH CYLINDER ASSEMBLY (42152-XX)

3.27

Return

AUGUST 1993

FIG ITEM # # PART # 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15

* 42152-00 * 42152-01 1 42155-00 1 42155-01 2 42159-00 3K NSS 4K NSS 5K NSS 6K NSS 7 42163-00 8 42157-00 9K NSS 10K NSS 11K NSS 12 42158-00 13K NSS 14 11806-12 15 40488-00 16 14908-08 17K NSS 18K NSS 19 11020-34 20 49929-01 K 42166-00

AUGUST 1993

Return

NAME Cylinder, Assy. L.H. Cylinder, Assy. R.H. Tube, weld L.H. Tube, weld R.H. Piston Ring O-ring Ring, sealing O-ring Collet cyl.

Rod, cyl.

O-ring Back-up ring Seal Bearing, cyl.

Wiper Nut, jam 3/4-10 End, rod Nut, locking 1/2-20 Ring Retainer Bushing Bushing Kit, seal (contains items marked with"K")

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1

3.28

FIGURE # 3.16 SINGLE REACH, TILT AND SIDESHIFT HOSE INSTALLATION

3.29

Return

DECEMBER 1991

FIG ITEM # # PART # 3.16 3.16 3.16 3.16 3.16 3.16 3.16 3.16 3.16 3.16 3.16 3.16 3.16 3.16 3.16 3.16 3.16 3.16 3.16 3.16 3.16 3.16 3.16 3.16 3.16 3.16 3.16 3.16 3.16 3.16 3.16 3.16 3.16

1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

41243-01 41243-00 41242-00 49656-00 12391-03 49604-00 49617-06 49655-01 49604-00 12391-03 41469-00 49616-00 49604-00 49579-00 49578-00 49623-00 49604-00 49617-05 49617-01 201264 49654-08 49604-00 49604-00 49653-08 49604-00 12391-04 49617-00 49655-00 49604-00 12391-03 49531-00 49604-00 41559-00

DECEMBER 1991

Return

NAME

# FOR ASSY.

Coil, 24 volt Coil, 36 volt Divider, valve assembly (See Fig.# 3.13) Adapter O ring O ring Hose assembly Fitting, straight long O ring O ring Cylinder, left tilt (See Fig.# 3.17) Elbow, 90° O ring Hose assembly Hose assembly Elbow, 90° O ring Hose assembly Hose assembly Cylinder, sideshift Elbow, 45° O ring O ring Elbow, 90° O ring O ring Hose assembly Fitting, straight long O ring O ring Elbow, 90° O ring Cylinder, right tilt (See Fig.# 3.17)

As Req'd.

As Req'd.

1 4 1 1 1 2 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1

UNIT

3.30

FIGURE # 3.17 SINGLE REACH, TILT CYINDER ASSEMBLY (LEFT, 41469-00) (RIGHT, 41559-00)

3.31

Return

DECEMBER 1991

FIG ITEM # # PART # 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17

1 11857-04 2 22014-02 3 40408-00 4 11073-16 5 40570-00 6 41221-00 7 11806-12 8K NSS 9K NSS 10K NSS 11 41222-00 12K NSS 13K NSS 14 11020-34 15 41470-00 15 41558-00 16 31057-04 17 14908-08 18 11016-27 19K NSS 20 41472-00 21K NSS 22K NSS 23K NSS K 41213-00

NAME Washer Bearing Pin Pin, roll Clevis Rod Nut Wiper, rod Seal, rod Ring, guide Bearing Ring, sealing O ring Bearing Tube, left Tube, right Retainer Nut Washer, flat Ring, guide Piston O ring O ring Ring, sealing Kit, seal (CONTAINS ITEMS MARKED WITH "K")

# FOR ASSY. 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNIT

LEFT RIGHT

ITEMS 1-4 ARE NOT PART OF TILT CYLINDER ASSEMBLY AND ARE SOLD SEPARETELY.

DECEMBER 1991

Return

3.32

FIGURE # 3.18 DOUBLE REACH WITH TILT AND SIDESHIFTER

3.33

Return

AUGUST 1993

FIG ITEM # # PART # 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18

1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

41243-01 41243-00 49617-14 49617-13 49653-00 12391-03 49604-00 41226-00 49604-00 49656-00 12391-03 49604-00 42153-XX 49655-00 49604-00 12391-03 41512-00 49580-01 49653-09 49604-00 12391-03 41478-00

3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18

22 23 24 25 26 27 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

41475-00 49604-00 41477-00 41517-00 42153-XX 49643-24 49561-00 52-05103-00 49624-00 49634-00 49604-00 49617-16 49617-15 49617-10 49617-09 49617-12 49617-11 49616-00 49604-00 41561-00 201064 49654-08 12391-03 49604-00 49653-08 12391-03 49604-00 12318-01 12391-03

NAME Coil, 24 volt Coil, 36 volt Hose with wire guard Hose with wire guard Elbow, 90° O ring O ring Tube assembly O ring Adapter O ring O ring Cylinder, right reach (See Fig.# 3.20) Fitting, straight long O ring O ring Tube assembly Orifice Elbow, 90° O ring O ring Double diverter valve assembly (See Fig.# 3.19) Tube assembly O ring Manifold, tee block Tube assembly Cylinder, left reach (See Fig.# 3.20) Hose assembly (with out sideshifter) Hose assembly (with sideshifter) Guard, sideshifter hose (108") Nut, fitting Elbow, 90° O ring Hose with wire guard Hose with wire guard Hose with wire guard Hose with wire guard Hose with wire guard Hose with wire guard Tee O ring Cylinder, tilt (See Fig.# 3.21) Cylinder, sideshifter Elbow, 45° O ring O ring Elbow, 90° O ring O ring Plug O ring

# FOR ASSY.

UNIT

As Req'd.

As Req'd.

2 2 4 1 1 2 1 6 1 1 1 10 1 1 1 1 2 1 1 1 1 1 1 1 1 2 2 As Req'd.

2 2 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 2 1

24 VOLT 36 VOLT

RIGHT

LEFT W/O SIDE/S W SIDE/S

XX - SPECIFTY MODEL AND SERIAL NUMBER WHEN ORDERING THIS PART . . .

AUGUST 1993

Return

3.34

FIGURE # 3.19 DOUBLE REACH DIVERTER VALVE ASSEMBLY (41478-00)

3.35

Return

DECEMBER 1991

FIG ITEM # # PART # 3.19 3.19 3.19 3.19 3.19 3.19 3.19 3.19 3.19 3.19 3.19 3.19 3.19 3.19 3.19

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

41187-00 41188-00 12318-06 12391-06 12318-01 12391-01 49573-00 12391-04 NSS NSS NSS 202153 NSS 12318-03 12391-03

DECEMBER 1991

Return

# FOR ASSY.

NAME Valve, solenoil Manifold Plug O ring Plug O ring Valve, relief O ring Seat Ball Spring O ring Cap Plug O ring

UNIT

4 1 2 1 4 1 1 1 1 1 1 1 1 2 2

3.36

FIGURE # 3.20 DOUBLE REACH, REACH CYLINDER ASSEMBLY (42153-XX)

3.37

Return

AUGUST 1993

FIG ITEM # # PART # 3.20 3.20 3.20 3.20 3.20 3.20 3.20 3.20 3.20 3.20 3.20 3.20 3.20 3.20 3.20 3.20 3.20 3.20 3.20 3.20 3.20

1 42171-00 2K NSS 3K NSS 4K NSS 5K NSS 6 42173-00 7 42170-00 8K NSS 9K NSS 10K NSS 11K NSS 12 49571-00 13 41391-00 14 14908-10 15K NSS 16K NSS 17 11020-37 18 42167-00 18 42167-01 19 42172-XX K 42175-00

AUGUST 1993

Return

NAME Piston Ring, guide O-ring Ring, sealing O-ring Collet, cyl.

Rod, cyl.

O-ring Back up ring Ring, guide Wiper Nut, jam End, rod Nut, lock Seal Retainer Bushing Tube, L.H. Tube, R.H. Bearing, (STATE SERIAL NUMBER) Kit, seal (CONTAINS ITEM MARKED WITH "K")

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

3.38

FIGURE # 3.21 DOUBLE REACH, TILT CYINDER ASSEMBLY (41561-00)

3.39

Return

DECEMBER 1991

FIG ITEM # # PART # 3.21 3.21 3.21 3.21 3.21 3.21 3.21 3.21 3.21 3.21 3.21 3.21 3.21 3.21 3.21 3.21 3.21 3.21 3.21 3.21 3.21 3.21 3.21 3.21

1 11857-04 2 22014-02 3 40408-00 4 11073-16 5 40570-00 6 41564-00 7 11806-12 8K NSS 9K NSS 10K NSS 11 41222-00 12K NSS 13K NSS 14 11020-34 15 41563-00 16 31057-04 17 14908-08 18 11016-27 19K NSS 20 41472-00 21K NSS 22K NSS 23K NSS K 41213-00

NAME Washer Bearing Pin Pin, roll Clevis Rod Nut Wiper, rod Seal, rod Ring, guide Bearing Ring, sealing O ring Bearing Tube, cylinder Retainer Nut Washer, flat Ring, guide Piston O ring O ring Ring, sealing Kit, seal (CONTAINS ITEMS MARKED WITH "K")

# FOR ASSY. 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNIT

LEFT RIGHT

ITEMS 1-4 ARE NOT PART OF TILT CYLINDER ASSEMBLY AND ARE SOLD SEPARETELY.

DECEMBER 1991

Return

3.40

FIGURE # 3.22 LIFT PUMP AND RESERVOIR ASSEMBLY

3.41

Return

DECEMBER 1991

FIG ITEM # # PART # 3.22 3.22 3.22 3.22 3.22 3.22 3.22 3.22 3.22 3.22 3.22 3.22 3.22 3.22 3.22 3.22 3.22 3.22 3.22 3.22 3.22 3.22 3.22 3.22 3.22 3.22 3.22 3.22

1 2 3 4 5 6 7 8 9 10 11 11 12 12 13 14 15 16 17 18 19 20 20 21 22 23 24 25

-------------14859-04 52-05108-00 49653-13 12391-08 49604-02 41364-00 49516-00 49615-02 49604-02 49516-36 49516-39 41680-00 41178-00 14848-03 12391-10 49653-02 49604-02 12391-06 49333-00 49604-02 49516-35 49516-40 49328-00 49656-02 12391-06 49604-02 52-05108-00

DECEMBER 1991

Return

NAME

# FOR ASSY.

Reservoir assembly (See Fig.# 3.7) Clamp, hose Hose, 2 Feet Elbow, 90° O ring O ring Valve, lift control (See Fig.# 3.26) Hose assembly Tee O ring Hose assembly Hose assembly Pump assembly, 24 volt (See Fig.# 3.24) Pump assembly, 36 volt (See Fig.# 3.25 Elbow, 90° O ring Elbow, 90° O ring O ring Valve, check O ring Hose assembly Hose assembly Tube assembly Adapter O ring O ring Hose, 2 Feet

1 4 As Req'd.

3 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 As Req'd.

UNIT

ALL ELSE 21" BATT. 24 VOLT 36 VOLT

ALL ELSE 21" BATT.

3.42

FIGURE # 3.22 LIFT PUMP AND RESERVOIR ASSEMBLY

3.41

Return

NOVEMBER 1993

FIG ITEM # # PART # 3.22 3.22 3.22 3.22 3.22 3.22 3.22 3.22 3.22 3.22 3.22 3.22 3.22 3.22 3.22 3.22 3.22 3.22 3.22

1 2 3 4 5 6 7 8 8 8 8 9 10 11 12 13 14 15 16

-------------14859-05 14810-03 49507-00 14810-04 14848-03 12391-10 41680-00 41178-00 41680-02 41680-00 49653-14 12391-08 49604-02 49516-00 41364-00 49654-12 12391-07 49604-02

NOVEMBER 1993

Return

NAME Reservoir assembly (See Fig.# 3.7) Clamp, hose Hose Tube Hose Elbow, 90° O ring Pump assembly, 24 volt (See Fig.# 3.24)"E" Pump assembly, 36 volt (See Fig.# 3.25)"E" Pump assembly, 24 volt (See Fig.# 3.24)"EE" Pump assembly, 36 volt (See Fig.# 3.25)"EE" Elbow, 90° O ring O ring Hose assembly Valve, lift control (See Fig.# 3.26) Elbow, 90° O ring O ring

# FOR ASSY. 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNIT

"E" "E" "EE" "EE"

3.42

FIGURE # 3.23 LIFT PUMP MOTOR ASSEMBLY

3.43

Return

AUGUST 1993

FIG ITEM # # PART # 3.23 3.23 3.23 3.23 3.23 3.23 3.23 3.23 3.23

1 1 2 2 2 2 3 4 5

41521-00 41519-00 41680-00 41178-00 41680-00 41680-02 11143-05 14851-04 50016-04

AUGUST 1993

Return

NAME Motor, 24 volt lift pump (See Fig.# 2.21) Motor, 36 volt lift pump (See Fig.# 2.21) Pump, 24 volt lift (See Fig.# 3.24)"E" Pump, 36 volt lift (See Fig.# 3.25)"E" Pump, 36 volt lift (See Fig. #3.24)"EE" Pump, 24 volt lift (See Fig. #3.24)"EE" Screw, cap Nut, clip Screw, cap

# FOR ASSY.

UNIT

1 1 1 1 1 1 2 4 4

3.44

FIGURE # 3.24 LIFT PUMP ASSEMBLY, 24 VOLT (41680-00) "E" LIFT PUMP ASSEMBLY, 36 VOLT (41680-00) "EE" LIFT PUMP ASSEMBLY, 24 VOLT (41680-02) "EE"

3.45

Return

DECEMBER 1991

FIG ITEM # # PART # 3.24 3.24 3.24 3.24 3.24 3.24 3.24 3.24 3.24 3.24 3.24 3.24 3.24 3.24 3.24 3.24 3.24 3.24

1K NSS 2 300248-000 2 301327-043 3 202303 4K NSS 5K NSS 6K NSS 7 300247-000 7 301327-044 8K NSS 9K NSS 10 300249-000 11 202297 12 202296 13 202299 14 300246-000 14 301327-045 K 300250-000

AUGUST 1993

Return

NAME Seal, shaft Body Body, 24 volt "EE" Pin, dowel Nylatron Spacer, rubber Plate, wear Gear, drive Gear, drive, 24 volt "EE" Plate, thrust Seal, gasket Cover-side, port Washer, flat Screw, cap Plug, pipe Gear, driven Gear, driven, 24 volt "EE Kit, seal (CONTAINS ITEMS MARKED WITH "K")

# FOR ASSY.

UNIT

1 2 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1

3.46

FIGURE # 3.25 LIFT PUMP MOTOR ASSEMBLY, 36 VOLT (41997-00)

3.47

Return

FEBRUARY

1993

FIG ITEM # # PART # 3.25 3.25 3.25 3.25 3.25 3.25 3.25 3.25 3.25 3.25 3.25 3.25 3.25 3.25 3.25

1K NSS 2K NSS 3 NA 4K NSS 5K NSS 6 NA 7 NA 8 NA 9 NA 10 NA 11 NA 12 NA 13 NA 14 NA K 302122-000

FEBRUARY 1993

Return

NAME Ring, retainer Seal, oil Plate, face Seal, molded Strip, backup Plate, side Case, bearing Shaft, drive Shaft, idler Pin, dowel Body Plate, back Washer Screw, cap Kit, seal (contains items marked with "K")

# FOR ASSY.

UNIT

1 1 1 2 2 2 2 1 1 4 1 1 4 4 1

3.48

FIGURE # 3.26 LIFT CONTROL VALVE ASSEMBLY (41364-00)

3.49

Return

DECEMBER 1991

FIG ITEM # # PART # 3.26 3.26 3.26 3.26 3.26 3.26 3.26 3.26 3.26 3.26 3.26 3.26 3.26 3.26 3.26 3.26 3.26 3.26 3.26 3.26 3.26 3.26 3.26 3.26 3.26 3.26 3.26

1 202093 2 201624 3 201556 4 201578 5 202094 6K NSS 7K NSS 8 201618 9 201619 10K NSS 11K NSS 12 NA 13 NA 14 202095 15K NSS 16K NSS 17K NSS 18K NSS 19 201616 20 201560 21 201655 22 201533 23 201623 24 201545 25 201639 26 201553 K 201627

DECEMBER 1991

Return

NAME Screw, machine Bracket Washer, flat Screw, machine Plug O ring Plunger Spring Plug O ring O ring Body Spool Valve, relief O ring Washer, backup O ring O ring Washer, deep Washer Spring Washer, shallow Screw, spool Nut Switch Lockwasher Kit, seal (CONTAINS ITEMS MARKED WITH "K")

# FOR ASSY.

UNIT

2 1 2 2 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1

3.50

FIGURE # 3.27 TWO STAGE CYLINDER AND RESERVOIR ASSEMBLY

3.51

Return

DECEMBER 1991

FIG ITEM # # PART # 3.27 3.27 3.27 3.27 3.27 3.27 3.27 3.27 3.27 3.27 3.27 3.27 3.27 3.27 3.27 3.27 3.27 3.27 3.27 3.27 3.27 3.27 3.27 3.27 3.27 3.27 3.27

1 2 3 4 5 6 7 8 9 10 11 12 13 13 13 13 14 15 16 17 18 19 20 21 22 23 24

-------------49631-10 49604-02 49641-22 49654-12 49604-02 12391-07 49641-26 41244-00 49604-02 49623-02 49604-02 40534-01 40534-02 40534-03 40534-04 49656-15 49604-02 12391-08 40107-00 12391-07 25109-05 12391-03 41364-00 49656-14 12391-07 49604-02

DECEMBER 1991

Return

NAME Reservoir assembly (See Fig.# 3.7) Adapter O ring Hose assembly Elbow, 90° O ring O ring Hose assembly Tube assembly O ring Elbow, 90° O ring Cylinder, 89/126 lift (See Fig.# 3.28) Cylinder, 95/138 lift (See Fig.# 3.28) Cylinder, 107/162 lift (See Fig.# 3.28) Cylinder, 119/186 lift (See Fig.# 3.28) Adapter O ring O ring Valve, flow control O ring Adapter O ring Valve, lift control (See Fig.# 3.26) Adapter O ring O ring

# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNIT

89/126 95/138 107/162 119/186

3.52

FIGURE # 3.28 TWO STAGE CYLINDER ASSEMBLY (40534-XX)

3.53

Return

DECEMBER 1991

FIG ITEM # # PART # 3.28 3.28 3.28 3.28 3.28 3.28 3.28 3.28 3.28 3.28 3.28 3.28 3.28 3.28 3.28 3.28 3.28 3.28 3.28 3.28 3.28 3.28 3.28

1 11897-03 2 49548-00 3 40535-01 3 40535-02 3 40353-03 3 40535-04 4 40052-00 5 40051-00 6 13857-01 7 30612-01 8 40047-00 9K NSS 10 40539-01 10 40539-02 10 40539-03 10 40539-04 11K NSS 12K NSS 13 40068-00 14K NSS 15K NSS 16K NSS 17 41534-00

DECEMBER 1991

Return

NAME Washer, seal Screw Tube, 89/126 cylinder Tube, 95/138 cylinder Tube, 107/162 cylinder Tube, 119/186 cylinder Nut Plunger Ball Spring Piston Ring, wear Rod, 89/126 Rod, 95/138 Rod, 107/162 Rod, 119/186 O ring Ring, backup Bearing Ring, wear Seal Wiper Kit, seal (CONTAINS ITEMS MARKED WITH "K")

# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNIT

89/126 95/138 107/162 119/186

89/126 95/138 107/162 119/186

3.54

FIGURE # 3.29 THREE STAGE CYLINDER AND RESERVOIR ASSEMBLY

FIG ITEM # # PART # 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29

3.55

Return

1 2 3 4 5 6 7 8 9 9 10 11 12 13

-------------49631-10 49604-02 49641-22 49656-14 49604-02 12391-07 41364-00 49516-12 49516-33 49653-14 49604-02 12391-08 40107-01

NAME Reservoir assembly (See Fig.# 3.7) Adapter O ring Hose assembly Adapter O ring O ring Valve, lift control (See Fig.# 3.26) Hose assembly Hose assembly, 21" batt. compartment Elbow, 90° O ring O ring Valve, flow control

# FOR ASSY. 1 2 1 1 1 1 1 1 1 1 1 1 1 1

UNIT

ALL ELSE 21" BATT.

DECEMBER 1991

FIG ITEM # # PART #

NAME

3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29

Abapter O ring O ring Tee O ring Hose assembly Hose assembly Hose assembly Valve, flow limit (Velocity Fuse) O ring O ring Diagnostic Adapter, bulk head O ring Washer, flat Cylinder assembly (See Fig.# 3.30) Cylinder assembly (See Fig.# 3.30) Cylinder assembly (See Fig.# 3.30) Cylinder assembly (See Fig.# 3.30) Cylinder assembly (See Fig.# 3.30) Cylinder assembly (See Fig.# 3.30) Cylinder assembly (See Fig.# 3.30) Cylinder assembly (See Fig.# 3.30) Cylinder assembly (See Fig.# 3.30) Cylinder assembly (See Fig.# 3.30) Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 95/210 Hose assembly, 107/226 Hose assembly, 111/240 Hose assembly, 119/256 Hose assembly, 127/276 Hose assembly, 137/300 Hose assembly, 143/318 Hose assembly, 149/330 Nut Fitting, special O ring O ring Tube assembly Regulator, flow Adapter O ring O ring Tube assembly Adapter O ring O ring Cylinder assembly (See Fig.# 3.31) Cylinder assembly (See Fig.# 3.31) Cylinder assembly (See Fig.# 3.31) Cylinder assembly (See Fig.# 3.31) Cylinder assembly (See Fig.# 3.31) Cylinder assembly (See Fig.# 3.31) Cylinder assembly (See Fig.# 3.31) Cylinder assembly (See Fig.# 3.31) Cylinder assembly (See Fig.# 3.31) Cylinder assembly (See Fig.# 3.31) Adapter O ring O ring Adapter O ring O ring Tube assembly Hose assembly Adapter O ring O ring Clamp, hose Nut Lockwasher Screw, cap Clamp, conduit Washer, flat Nut, self-locking

14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 29 29 29 29 29 29 29 29 29 30 30 30 30 30 30 30 30 30 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 44 44 44 44 44 44 44 44 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62

49656-15 12391-08 49604-02 49615-02 49604-02 49516-38 49516-01 49641-24 41241-00 49604-02 12391-07 49594-02 49632-02 49604-02 11016-17 40891-01 40891-02 40891-02 40891-03 40891-04 40891-05 40891-06 40891-07 40891-08 40891-09 49641-00 49641-00 49641-06 49641-01 49641-02 49641-03 49641-04 49641-05 49641-35 49641-44 49624-02 49625-00 49604-02 12391-06 49219-00 30320-01 49656-18 12391-07 49604-03 41227-00 49656-03 49604-03 12391-07 40092-01 40092-02 40092-11 40092-03 40092-04 40092-05 40092-06 40092-07 40092-08 40092-09 25109-05 12391-08 12391-07 49656-03 12391-07 48604-03 41260-00 49641-06 49656-17 49604-03 12391-06 15677-04 11261-06 11009-06 11045-03 49327-00 11016-11 49717-01

DECEMBER 1991

Return

# FOR ASSY. 1 1 1 3 2 1 1 1 2 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1

UNIT

89/180 95/198 95/210 107/226 111/240 119/256 127/276 137/300 143/318 149/330 89/180 95/198 95/210 107/226 111/240 119/256 127/276 137/300 143/318 149/330

89/180 95/198 95/210 107/226 111/240 119/256 127/276 137/300 143/318 149/330 95/210 95/210 95/210 95/210 95/210 95/210 95/210 95/210 95/210 95/210 95/210

3.56

FIGURE # 3.30 THREE STAGE STAGING CYLINDER ASSEMBLY (40891-XX)

3.57

Return

DECEMBER 1991

FIG ITEM # # PART # 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30

1 49548-00 2 11897-03 3 40892-01 3 40892-02 3 40892-02 3 40892-03 3 40892-04 3 40892-05 3 40892-06 3 40892-07 3 40892-08 3 40892-09 4 11016-05 5 41257-00 6 11894-06 7K NSS 8 40071-01 8 40071-02 8 40071-02 8 40071-03 8 40071-04 8 40071-05 8 40071-06 8 40071-07 8 40071-08 8 40071-09 9K NSS 10K NSS 11 40067-00 12K NSS 13K NSS 14K NSS K 41535-00

DECEMBER 1991

Return

NAME Screw Washer, seal Tube, 89/180 cylinder Tube, 95/198 cylinder Tube, 95/210 cylinder Tube, 107/226 cylinder Tube, 111/240 cylinder Tube, 119/258 cylinder Tube, 127/276 cylinder Tube, 137/300 cylinder Tube, 143/318 cylinder Tube, 149/330 cylinder Washer, flat Piston Screw, cap Ring, wear Rod, 89/180 cylinder Rod, 95/198 cylinder Rod, 95/210 cylinder Rod, 107/226 cylinder Rod, 111/240 cylinder Rod, 119/258 cylinder Rod, 127/276 cylinder Rod, 137/300 cylinder Rod, 143/318 cylinder Rod, 149/330 cylinder O ring Ring, backup Bearing Ring, wear Seal Wiper Kit, seal (CONTAINS ITEMS MARKED WITH "K")

# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNIT

89/180 95/198 95/210 107/226 111/240 119/258 127/276 137/300 143/318 149/330

89/180 95/198 95/210 107/226 111/240 119/258 127/276 137/300 143/318 149/330

3.58

FIGURE # 3.31 THREE STAGE FREELIFT CYLINDER ASSEMBLY (40092-XX)

3.59

Return

DECEMBER 1991

FIG ITEM # # PART # 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31

1 49548-00 2 11897-03 3 40089-01 3 40089-02 3 40089-11 3 40089-03 3 40089-04 3 40089-05 3 40089-06 3 40089-07 3 40089-08 3 40089-09 4 40052-00 5 40051-00 6 30612-01 7 13857-01 8 40047-00 9K NSS 10 40070-01 10 40070-02 10 40070-07 10 40070-03 10 40070-04 10 40070-05 10 40070-06 10 40070-08 10 40070-10 10 40070-11 11K NSS 12K NSS 13 40068-00 14K NSS 15K NSS 16K NSS K 41534-00

DECEMBER 1991

Return

NAME Screw Washer, seal Tube, 89/180 cylinder Tube, 95/198 cylinder Tube, 95/210 cylinder Tube, 107/226 cylinder Tube, 111/240 cylinder Tube, 119/258 cylinder Tube, 127/276 cylinder Tube, 137/300 cylinder Tube, 143/318 cylinder Tube, 149/330 cylinder Nut Plunger Spring Ball Piston Ring, wear Rod, 89/180 cylinder Rod, 95/198 cylinder Rod, 95/210 cylinder Rod, 107/226 cylinder Rod, 111/240 cylinder Rod, 119/258 cylinder Rod, 127/276 cylinder Rod, 137/300 cylinder Rod, 143/318 cylinder Rod, 149/330 cylinder O ring Ring, backup Bearing Ring, wear Seal Wiper Kit, seal (CONTAINS ITEMS MARKED WITH "K")

# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNIT

89/180 95/198 95/210 107/226 111/240 119/258 127/276 137/300 143/318 149/330

89/180 95/198 95/210 107/226 111/240 119/258 127/276 137/300 143/318 149/330

3.60

FIGURE # 3.32 BRAKE LINKAGE AND CYLINDER ASSEMBLY

3.61

Return

DECEMBER 1991

FIG ITEM # # PART # 3.32

1

41337-00

3.32 3.32 3.32 3.32 3.32 3.32 3.32 3.32 3.32 3.32 3.32 3.32 3.32 3.32 3.32 3.32

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

14985-07 12391-07 14845-04 41348-00 11009-03 41345-00 11129-06 11009-06 11016-03 41339-00 49602-00 14859-01 52-05102-00 49601-00 41355-00 41338-00

3.32 3.32 3.32 3.32 3.32 3.32 3.32 3.32 3.32 3.32 3.32 3.32 3.32 3.32 3.32 3.32 3.32

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

41357-00 11854-07 41354-00 12247-00 12455-01 41336-00 41350-00 41349-00 41347-00 11170-05 11016-02 49744-02 49744-04 49744-03 40882-00 11854-03 41351-00

DECEMBER 1991

Return

NAME Cylinder, drive motor brake (See Fig.# 3.34) Elbow, 90° O ring Screw, cap Keeper Lockwasher Hose assembly Nut Lockwasher Washer, flat Reservoir, brake fluid Fitting, beaded Clamp Hose Tee Hose assembly Cylinder, idler wheel brake (See Fig.# 3.35) Crank Screw, cap Angle Fitting, 90° Fitting, 90° Cylinder, brake master (See Fig.# 3.33) Collar Boot Rod, end Nut Washer, flat Pin with cotter pin Pin with cotter pin Pin with cotter pin Roller Screw, cap Bracket

# FOR ASSY.

UNIT

1 2 1 1 1 1 1 1 1 1 1 2 2 As Req'd.

1 1 1 2 2 2 1 1 1 1 1 1 8 8 1 1 1 2 4 1

3.62

FIGURE # 3.33 BRAKE MASTER CYLINDER (41336-00)

3.63

Return

DECEMBER 1991

FIG ITEM # # PART # 3.33 3.33 3.33 3.33 3.33 3.33 3.33 3.33

1K NSS 2K NSS 3K NSS 4K NSS 5K NSS 6K NSS 7 NA K 202145

DECEMBER 1991

Return

NAME Retainer O ring Stop Seat Piston Spring Body Kit, seal (CONTAINS ITEMS MARKED WITH "K")

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1

3.64

FIGURE # 3.34 DRIVE MOTOR BRAKE CYLINDER (41337-00)

3.65

Return

DECEMBER 1991

FIG ITEM # # PART # 3.34 3.34 3.34 3.34 3.34 3.34 3.34 3.34 3.34 3.34

1K NSS 2K NSS 3 NA 4 NA 5K NSS 6 NA 7K NA 8K NSS 9 NA K 202145

DECEMBER 1991

Return

NAME Seal, wiper O ring Barrel Screw, machine Seal, washer Rod, piston Ring, retainer O ring Bushing Kit, seal (CONTAINS ITEMS MARKED WITH "K")

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1 1 1

3.66

FIGURE # 3.35 IDLER WHEEL BRAKE CYLINDER (41338-00)

3.67

Return

DECEMBER 1991

FIG ITEM # # PART # 3.35 3.35 3.35 3.35 3.35 3.35 3.35 3.35 3.35 3.35

1K NSS 2K NSS 3 NA 4 NA 5K NSS 6 NA 7K NSS 8K NSS 9 NA K 202105

DECEMBER 1991

Return

NAME Seal, wiper O ring Barrel Screw, machine Seal, washer Rod, piston Ring, retainer O ring Bushing Kit, seal (CONTAINS ITEMS MARKED WITH "K")

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1 1 1

3.68

FIGURE # 3.36 HYDRAULIC SCHEMATIC FOR 3 FUNCTION CONTROL HANDLE

3.69

Return

JUNE 1993

FIGURE # 3.37 HYDRAULIC SCHEMATIC SYMBOLS

COMPONENT ENCLOSURE

HYDRAULIC LINES JOINING

MOTOR (ELECTRIC)

HYDRAULIC PUMP

FILTER

RESERVOIR (VENTED) CYLINDER (SINGLE ACTING)

CYLINDER (DOUBLE ACTING)

CHECK VALVE

HYDRAULIC LINES CROSSING

JUNE 1993

Return

3.70

FIGURE # 3.38 AUXILIARY PUMP & RESERVOIR ASSY. FOR 3 FUNCTION CONTROL HANDLE

3.71

Return

JUNE 1993

FIG ITEM # # PART # 3.38 3.38 3.38 3.38 3.38 3.38 3.38 3.38 3.38 3.38 3.38 3.38 3.38 3.38 3.38 3.38 3.38 3.38 3.38 3.38 3.38 3.38 3.38 3.38 3.38 3.38 3.38 3.38 3.38 3.38 3.38 3.38 3.38 3.38

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 29 30 31 32 33

49594-02 49649-02 49604-01 49651-02 49604-02 12391-06 49642-04 49596-00 49651-01 49604-01 12391-05 42019-00 49652-01 12391-05 49604-01 49597-01 12391-05 42018-00 49604-01 49517-12 49430-00 49430-03 49656-01 49604-01 12391-05 49653-01 49604-01 12391-05 42062-00 42062-01 -------------49623-01 49604-01 40102-01

3.38 3.38 3.38 3.38 3.38 3.38 3.38 3.38 3.38 3.38 3.38 3.38 3.38 3.38 3.38 3.38 3.38 3.38 3.38 3.38 3.38 3.38 3.38 3.38 3.38

34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58

49517-03 49956-02 201435 49666-12 12391-08 49653-01 12391-05 49604-01 11009-04 11045-03 52-05104-00 25332-01 52-05054-00 14859-04 49674-01 12391-07 49595-00 12391-05 49604-01 49642-06 49656-10 49604-01 12391-03 49517-02 300333-000

3.38

58

300334-000

FEBRUARY 1993

Return

NAME Diagnostic Reducer O ring Tee O ring O ring Hose Valve, relief Tee O ring O ring Valve, relief Tee O ring O ring Elbow, 90° O ring Tee O ring Hose Hose Hose Adapter O ring O ring Elbow, 90° O ring O ring Valve assembly, 24 Volt (See Fig.# 3.29) Valve assembly, 36 Volt (See Fig.# 3.29) Reservoir assembly (See Fig.# 3.7) Elbow, 90° O ring Steering control valve assembly (See Fig.# 3.8) Hose Filter assembly Element, filter Reducer O ring Elbow, 90° O ring O ring Lockwasher Screw, cap Guard, hose Tie, wire Hose (.8 feet) Clamp, hose Elbow, beaded O ring Check, valve O ring O ring Hose Adapter O ring O ring Hose Auxiliary pump & motor assy., 24 VOLT (See Fig.# 3.5) Auxiliary pump & motor assy., 36 VOLT (See Fig.# 3.5)

# FOR ASSY. 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 2 1 1 2 1 1 1 2 1 1 3 1 1 1 1 1 2 1 1

UNIT

24 VOLT 36 VOLT

1 1 1 2 1 1 1 1 2 2 As Req'd.

4 As Req'd.

2 1 1 1 1 1 1 1 1 1 1 1

24 VOLT

1

36 VOLT 3.72

FIGURE # 3.39 VALVE ASSEMBLY (42062-00, 24 VOLT) (42062-01, 36 VOLT)

3.73

Return

JUNE 1993

FIG ITEM # # PART # 3.39 3.39 3.39 3.39 3.39

1 2 3 4 4

JUNE 1993

Return

NSS 301970-000 301972-000 300949-001 300949-000

NAME Block, valve Valve, spool Kit, seal Coil, 24 volt Coil, 36 volt

# FOR ASSY.

UNIT

1 1 1 2 2

24 VOLT 36 VOLT

3.74

FIGURE # 3.40 TWO STAGE MAST HYDRAULIC ASSY. FOR 3 FUNCTION CONTROL HANDLE

See Figure# 3.13 & 3.18

3.75

Return

JUNE 1993

FIG ITEM # # PART # 3.40 3.40 3.40 3.40 3.40 3.40 3.40 3.40 3.40 3.40 3.40 3.40 3.40 3.40 3.40 3.40 3.40 3.40 3.40

1 1 1 1 2 3 4 5 6 7 8 9 10 10 11 12 13 14 15

JUNE 1993

Return

49640-07 49640-08 49640-09 49640-10 41199-00 49604-00 49632-01 49604-01 49642-01 49653-01 49604-01 12391-05 42062-00 42062-01 49656-01 49604-01 12391-05 49623-01 49604-01

NAME Hose assembly, 89/126 Hose assembly, 95/138 Hose assembly, 107/162 Hose assembly, 119/186 Tube assembly O ring Fitting, bulkhead O ring Hose assembly Elbow, 90° O ring O ring Valve assembly, 24 Volt (See Fig.# 3.29) Valve assembly, 36 Volt (See Fig.# 3.29) Adaptor O ring O ring Elbow, 90° O ring

# FOR ASSY. 1 1 1 1 1 4 2 2 2 1 1 1 1 1 1 1 1 1 1

UNIT 89/126 95/138 107/162 119/186

24 VOLT 36 VOLT

3.76

FIGURE # 3.41 THREE STAGE MAST HYDRAULIC ASSY. FOR 3 FUNCTION CONTROL HANDLE

See Figure# 3.13 & 3.18

3.77

Return

JUNE 1993

FIG ITEM # # PART # 3.41 3.41 3.41 3.41 3.41 3.41 3.41 3.41 3.41 3.41 3.41 3.41 3.41 3.41 3.41 3.41 3.41 3.41 3.41 3.41 3.41 3.41 3.41 3.41 3.41 3.41 3.41 3.41 3.41 3.41 3.41 3.41 3.41 3.41 3.41 3.41 3.41

1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 4 5 6 7 8 9 10 11 12 12 13 14 15 16 17 18

JUNE 1993

Return

49620-00 49620-01 49620-07 49620-02 49620-03 49620-04 49620-05 49620-06 49620-17 49620-18 49640-00 49640-01 49640-11 49640-02 49640-03 49640-04 49640-05 49640-06 49640-21 49640-22 41194-00 49604-00 41199-00 49604-00 49632-01 49604-01 49953-01 49604-01 12391-05 42062-00 42062-01 49656-01 49604-01 12391-05 49623-01 49604-01 49642-01

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 95/210 Hose assembly, 107/226 Hose assembly, 111/240 Hose assembly, 119/258 Hose assembly, 127/276 Hose assembly, 137/300 Hose assembly, 143/318 Hose assembly, 149/330 Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 95/210 Hose assembly, 107/226 Hose assembly, 111/240 Hose assembly, 119/258 Hose assembly, 127/276 Hose assembly, 137/300 Hose assembly, 143/318 Hose assembly, 149/330 Tube assembly O ring Tube assembly O ring Bulkhead, fitting O ring Elbow, 90° O ring O ring Valve assembly, 24 Volt (See Fig.# 3.29) Valve assembly, 36 Volt (See Fig.# 3.29) Adapter O ring O ring Elbow, 90° O ring Hose assembly

# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 4 2 2 1 1 1 1 1 1 1 1 1 1 2

UNIT 89/180 95/198 95/210 107/226 111/240 119/258 127/276 137/300 143/318 149/330 89/180 95/198 95/210 107/226 111/240 119/258 127/276 137/300 143/318 149/330

24 VOLT 36 VOLT

3.78

FIGURE # 4.1 SHIELDING ASSEMBLY

4.1

Return

JANUARY 1994

FIG ITEM # # PART # 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1

1 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 * 16 17 18 19 20 21 22 23 23 23 24

40919-00 11894-06 40923-00 40923-01 11884-01 11170-08 40421-00 40419-00 40786-01 40415-00 49922-01 40236-01 11073-26 40789-01 40420-00 40234-00 52-05007-00 40238-02 14851-02 27561-03 40233-00 49892-01 40418-00 40237-00 40239-01 40239-02 49239-03 11695-07

JANUARY 1994

Return

NAME Block Screw, cap Post Post Screw, socket Locknut Pad, side Mat, pedal Pedal Mat, floor Screw, flat head Plate, floor Pin, roll Shaft Pad, side Cover, SCR Edging Cover, instrument Nut, clip Edging Angle Screw, flat head Pad, seat Cover, seat panel Cover, 16.5" battery Cover, 14.5" battery Cover, 21.0" battery Bushing

# FOR ASSY. 1 1 1 1 2 2 1 1 1 1 15 1 1 1 1 1 As Req'd.

1 10 1 1 1 1 1 1 1 1 2

UNIT

95/138,198,210 ALL ELSE

4.2

FIGURE # 4.2 EMERGENCY DISCONNECT ASSEMBLY

4.3

Return

DECEMBER 1991

FIG ITEM # # PART # 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

26270-00 14944-00 11813-07 40237-00 40274-00 11806-08 49916-00 11135-06 40940-00 11143-16 11016-03 40275-01 11261-06 11170-04 11045-08 40414-00 -------------11880-08 41642-00 20323-00 41790-00 14986-03

JANUARY 1994

Return

NAME Decal Knob Grommet Cover, seat panel Rod Nut, jam Yoke, end Pin with cotter pin Spacer Screw, cap Washer, flat Bar Nut Nut Screw, cap Block Connector assembly (See Fig.# 2.17) Screw, machine Plate Switch Plate, switch Nut, twin

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1 2 2 4 1 2 2 2 1 1 2 1 1 1 1

4.4

FIGURE # 4.3 AUXILIARY CONTROL ASSEMBLY

4.5

Return

DECEMBER 1991

FIG ITEM # # PART # 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

40237-00 49919-02 NA 40679-00 41322-00 14993-10 11880-09 49965-00 14986-03 11073-20 11261-04 11009-01 41331-00 11020-27 49819-00 41147-00 14813-00 14892-01 49751-06 40931-00 41318-00 11073-14 11873-19 40677-00

DECEMBER 1991

Return

NAME

# FOR ASSY.

Cover, seat panel Knob Rivet, pop (1/8"x1/4") Brush Rod Washer, flat Screw, machine Switch Nut, twin Pin, roll Nut Lockwasher Valve, auxiliary control (See Fig.# 3.4) Bushing Spring Puck Link Bolt, flange Nut, flange Plate Tube Pin, roll Screw, socket head Round

1 1 4 2 1 As Req'd.

4 2 2 1 3 4 1 2 2 2 1 2 2 1 1 1 1 1

UNIT

4.6

FIGURE # 4.4 HAND LIFT/LOWER AND SPEED CONTROL

4.7

Return

DECEMBER 1991

FIG ITEM # # PART #

NAME

# FOR ASSY.

4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4

Handle assembly Grip, hand Switch, horn Tubing, heat shrink Shaft Fitting, wire Wire, 16 Ga. black Fitting, wire Screw, machine Rivet, pop (1/8"x1/4") Brush Switch, key Cover, instrument Bushing Ring, retainer Key Washer Bushing Screw, machine Grommet, rubber Nut Valve, lift control (See Fig.3.26) Nut Spacer Nut Washer Key Bushing Rod Screw, cap Block Washer Arm Screw, cap Block Arm Screw, cap Link Screw, cap Handle Nut Nut Arm Screw, cap Joint, ball Rod Nut Screw Lever Screw, machine Nut, flanged Bracket, switch Switch, master Washer, flat Nut Potentioneter Screw, flat head

1 1 1 As Req'd.

1 1 As Req'd.

1 3 As Req'd.

2 1 1 2 1 1 1 2 2 2 2 1 4 2 2 4 1 2 1 2 1 2 1 2 1 1 2 2 1 1 1 2 1 1 2 1 1 1 1 2 2 1 1 2 2 1 2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57

40416-00 40482-01 14939-00 49887-01 40402-00 11823-39 52-07901-01 11823-10 49922-01 NA 40676-00 20151-00 40238-00 11695-06 11025-02 11018-08 14993-30 11695-01 49892-10 49991-00 11170-05 41364-00 49717-01 41324-00 11261-06 11016-03 11018-11 11695-05 41309-00 49612-06 41297-00 14993-20 41313-00 11271-31 41312-00 41306-00 49612-05 41314-00 11143-05 41301-00 11170-06 11419-03 40694-00 11047-13 49329-00 49591-00 11129-03 49330-00 41796-00 14911-03 49751-04 41794-00 27303-00 11016-01 11419-03 29304-00 50023-00

DECEMBER 1991

Return

UNIT

4.8

FIGURE # 4.5 STEERING CONTROL ASSEMBLY

4.9

Return

DECEMBER 1991

FIG ITEM # # PART # 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

49919-03 14915-05 30434-00 40105-00 11854-03 11695-07 11873-16 49891-00 11016-03 11143-02 11170-08 40295-00 40102-01 11016-03 11261-06 11143-06 11143-05 40410-00 300333-000

4.5

19

300334-000

4.5

20

20904-01

DECEMBER 1991

Return

NAME Knob Plug, hole Nut Crank, steering Screw, cap Bearing, flange Screw, shoulder Mount, shock Washer, flat Screw, cap Nut Bracket, mounting Control, steering (See Fig.# 3.8) Washer, flat Nut Screw, cap Screw, cap Bracket, pump Auxiliary pump & motor assy., 24 VOLT (See Fig.# 3.5) Auxiliary pump & motor assy., 36 VOLT (See Fig.# 3.5) Bumper

# FOR ASSY.

UNIT

1 1 1 1 4 2 1 2 2 2 3 1 1 2 2 2 2 1 1

24 VOLT

1

36 VOLT

2

4.10

FIGURE # 4.6 IDLER WHEEL INSTALLATION

4.11

Return

DECEMBER 1992

FIG ITEM # # PART # 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6

1 2 3 4 5 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

41365-00 11806-12 14992-10 40170-00 49925-01 49925-02 49925-03 40175-00 11143-04 11160-14 40165-00 11805-16 49926-08 11016-08 11205-20 11016-04 14994-04 41087-00 40823-00 11205-19 11039-31 -------------11160-11 40218-00

DECEMBER 1992

Return

NAME

# FOR ASSY.

Frame Nut Screw, cap Bearing Washer, .250" Washer, .125" Washer, .062" Pin Screw, cap Fitting, grease Cap, hub Nut, slotted Pin, cotter Washer, flat Bearing Washer, flat Screw, cap Guard Carrier, bearing Bearing Seal Idler wheel assembly (See Fig.# 4.7) Fitting, grease Pin

1 2 2 2 As Req'd.

As Req'd.

As Req'd.

1 2 1 1 1 1 1 1 6 6 1 1 1 1 1 2 1

UNIT

4.12

FIGURE # 4.7 IDLER WHEEL ASSEMBLY

4.13

Return

DECEMBER 1991

FIG ITEM # # PART # 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7

1 11135-02 2 40946-00 3 40093-01 4K 201873 5K 202131 6K 202132 7K 202133 8K 202134 9K 201875 10K 201868 11K 201869 12K 201867 13K 201864 14K 202090 15K 201871 16K 202135 17K 201870 18K 201866 19 11854-02 20 11020-27 21 40936-00 22 11020-21 23 11936-03 24 11898-03 25 11205-01 26 11039-30 27 11160-08 28 22005-06 29 11828-06 30 11829-06 31 12298-00 32 22050-03 33 40265-00 34 40136-00 35 41338-00 36 40945-00 37 49746-00 38 40885-00 39 11170-10 40 11429-04

DECEMBER 1991

Return

NAME Pin with cotter pin Block, pivot Brake assembly Arm Nut (torque to 55 ft./lbs.)

Lockwasher Washer, flat Plate, mounting Cam Shoe, brake Spring Block, drive Nut (torque to 40 ft./lbs.)

Washer, cam Screw (torque to 45 ft./lbs.)

Washer Washer, shoe Arm, actuator Screw, cap Bushing Axle Bushing Washer, flat Ring, retainer Bearing Seal Fitting, grease Washer Lockwasher Nut Cap, hub Wheel, idler Tire, polyurethane Wheel Cylinder, idler brake (See Fig.# 3.35) Rod, spring Spring Sleeve Nut Pin, hair cotter

# FOR ASSY.

UNIT

2 1 1 1 1 1 1 1 1 2 1 2 3 1 1 1 2 1 4 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

4.14

FIGURE # 4.8 MAIN FRAME AND LOAD WHEEL ASSEMBLY

4.15

Return

DECEMBER 1991

FIG ITEM # # PART # 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8

1 2 3 4 5 6 7 7 8 9 9 9 10 10 10 11 12 12 12 13

41550-00 20904-01 11429-04 11016-27 49914-00 41547-00 14989-17 49761-11 25189-02 25204-03 25204-06 25204-07 25203-07 25203-06 25203-08 -------------41064-01 41064-00 41064-02 --------------

4.8

14

--------------

4.8

15

--------------

4.8 4.8 4.8 4.8 4.8 4.8 4.8

16 16 16 16 16 16 17

40152-04 40152-02 40152-02 40152-03 40152-01 40152-01 11170-06

DECEMBER 1991

Return

NAME Door Bumper Pin, cotter Washer, flat Screw, cap Hinge Screw, 12 point cap Screw, cap 4" high outriggers Bearing Roller, 14.5" battery Roller, 16.5" battery Roller, 21" battery Shaft, 14.5" battery Shaft, 16.5" battery Shaft, 21" battery Frame, main (State Serial Number) Retainer, battery 14.5" battery Retainer, battery 16.5" battery Retainer, battery 21" battery Load wheel, 5" articulating (See Fig.# 4.10) Load wheel, single (See Fig.# 4.9) Load wheel, 4" articulating (See Fig.# 4.11) Retainer, 14.5" right top battery Retainer, 16.5" right top battery Retainer, 21" right top battery Retainer, 14.5" left top battery Retainer, 16.5" left top battery Retainer, 21" left top battery Nut

# FOR ASSY. 1 2 1 11 1 1 8 8 8 4 4 4 4 4 4 1 2 2 2 2

UNIT

14.5"BATT. 16.5"BATT. 21" BATT. 14.5"BATT. 16.5"BATT. 21" BATT. 14.5"BATT. 16.5"BATT. 21" BATT.

2 2 1 1 1 1 1 1 10

14.5"BATT. 16.5"BATT. 21" BATT. 14.5"BATT. 16.5"BATT. 21" BATT.

4.16

FIGURE # 4.9 SINGLE LOAD WHEEL ASSEMBLY

4.17

Return

AUGUST 1993

FIG ITEM # # PART # 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9

1 11898-11 2 42137-00 2 42137-00 3 42138-00 4 11073-32 5 11160-09 6 42143-00 7 11857-17 8 49910-03 9 42140-00 10 42139-00 11 40254-00

AUGUST 1993

Return

NAME Ring, retainer Toe Box, left hand Toe Box, right hand Axle Pin, roll Fitting, grease Spacer Washer Bearing Wheel Assembly Wheel, rim Tire

# FOR ASSY.

UNIT

2 1 1 2 2 2 4 4 4 1 1 1

4.18

FIGURE # 4.10 5" HIGH ARTICULATING LOAD WHEEL ASSEMBLY

4.19

Return

AUGUST 1993

FIG ITEM # # PART # 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10

1 2 3 4 5 6 7 8 9

42117-00 42115-00 42176-00 11898-11 11160-09 11857-15 11857-17 49910-03 42125-00

AUGUST 1993

Return

NAME Axle Toe Box, 5" Plate Ring, retainer Fitting, grease Washer, 10 gauge Washer, 18 gauge Bearing Wheel, load

# FOR ASSY.

UNIT

2 2 2 4 4 8 8 8 4

4.20

FIGURE # 4.11 4" HIGH ARTICULATING LOAD WHEEL ASSEMBLY

4.21

Return

AUGUST 1993

FIG ITEM # # PART # 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11

1 2 3 4 5 6 7 8 9

42129-00 42127-00 42178-00 11898-02 11160-09 11857-14 11857-16 49910-02 42136-00

AUGUST 1993

Return

NAME Axle Toe box, 4" high Plate Ring, retainer Fitting, grease Washer, 10 gauge Washer, 18 gauge Bearing Wheel, load (4 x 3)

# FOR ASSY.

UNIT

2 2 2 4 4 8 8 8 4

4.22

FIGURE # 4.12 HAND LIFT/LOWER AND SPEED CONTROL FOR 3 FUNCTION CONTROL

4.23

Return

AUGUST 1993

FIG ITEM # # PART # 4.12 1K 4.12 2 4.12 3 4.12 4 4.12 5 4.12 6 4.12 7 4.12 8 4.12 9 4.12 10 4.12 11 4.12 12 4.12 13 4.12 14 4.12 15 4.12 16 4.12 17 4.12 18 4.12 19 4.12 20 4.12 21 4.12 22 4.12 23 4.12 24 4.12 25 4.12 26 4.12 27 4.12 28 4.12 29 4.12 30 4.12 31 4.12 32 4.12 33 4.12 34 4.12 35 4.12 36 4.12 37 4.12 38 4.12 39 4.12 40 4.12 41 4.12 42K 4.12 43K 4.12 44K 4.12 45K 4.12 46 4.12 47 4.12 48 4.12 49 4.12 50 4.12 51 4.12 52 4.12 53 4.12 54 4.12 55 4.12 56 4.12 57 4.12 58 4.12 59 4.12 60 4.12 K

42181-00 41861-00 49416-00 42039-00 42192-00 49287-00 42038-00 42036-00 42040-00 49922-01 NA 40676-00 20151-00 40238-00 11695-06 11025-02 11018-08 14993-30 11695-01 49892-10 49997-00 11170-05 41364-00 49717-01 41324-00 11261-06 11016-03 11018-11 11695-05 41309-00 49612-00 41297-00 14993-20 41313-00 11271-31 41312-00 41306-00 49612-05 41314-00 11143-05 11170-06 41301-00 11271-28 42074-00 42183-00 49329-00 49591-00 11129-03 49330-00 41796-00 14911-03 49751-04 41794-00 27303-00 11016-01 11419-03 29304-00 50023-00 20148-01 20188-00 302250-000

AUGUST 1993

Return

NAME Handle assembly, 3 FUNCTION control Clip Screw, flat head Switch assembly Plate Switch, blue push button Switch assembly, red push button Switch assembly, black push button Handle (Serial # 238728 and UP) Screw, machine Rivet, pop (1/8"X1/4") Brush Switch, key Cover, instrument Bushing Ring, retainer Key Washer Bushing Screw, machine Grommet, rubber Nut Valve, lift control (See Fig.# 3.20) Nut Spacer Nut Washer, flat Key Bushing Rod Screw, cap Block Washer Arm Screw, cap Block Arm Screw, cap Link Screw, cap Nut Handle, Tee (Serial # 238728 and UP) Setscrew Bellcrank Block Joint, ball Rod Nut Screw Lever Screw, machine Nut, flanged Bracket, switch Switch, master Washer, flat Nut Potentiometer Screw, flat head Connector Pin Kit, handle (Serial # 238727 & Below) (Contains items marked with "K")

# FOR ASSY. UNIT 1 1 1 1 1 2 1 1 1 3 As Req'd.

2 1 1 2 1 1 1 1 2 2 2 1 4 2 2 4 1 2 1 3 1 2 1 2 1 1 2 2 1 1 1 2 1 1 2 1 1 1 1 2 2 1 1 2 2 1 2 1 5 1

4.24

FIGURE # 5.1 TWO STAGE MAST INSTALLATION

5.1

Return

DECEMBER 1991

FIG ITEM # # PART # 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1

1 2 3 4 5 5 6 6 6 6 7 8 9 10 11 12 13 14 15 16 16 16 17 18 19 20 21 22 22 23

40514-00 11170-12 14992-08 ---------------------------------------25008-01 25008-02 25008-03 25008-04 30554-00 40547-00 14892-04 11890-10 11009-06 40544-00 40544-01 14992-17 11016-06 49925-01 49925-02 49925-03 11271-15 11271-14 -------------40228-05 40467-01 41084-00 41084-01 NA

5.1 5.1 5.1 5.1

24 25 26 27

11073-10 40472-00 40486-01 52-05007-00

DECEMBER 1991

Return

NAME Guard, overhead Nut Screw, cap Column, inner (See Fig.#5.2) Single reach assembly (See Fig.# 5.5) Double reach assembly (See Fig.# 5.7) Fork, 30" (See Fig.# 5.10) Fork, 36" (See Fig.# 5.10) Fork, 42" (See Fig.# 5.10) Fork, 48" (See Fig.# 5.10) Pin with cotter pin Plug Screw, cap Pin, dowel Lockwasher Stop Stop Screw, cap Washer Shim, .250" Shim, .125" Shim, .062" Screw, set Screw, set Column, outer (See Fig.# 5.3) Channel Cushion, windshield Channel Channel, 95/138 Laminated safety sheet gless S.A.E. J-673 26 "x33¾"x .234" (Secure this part locally)

Pin, roll Sideshifter assembly (See Fig.# 5.9) Screen (Cold Storage) Edge, rubber (Cold Storage)

# FOR ASSY. 1 4 4 1 1 4 2 2 2 2 2 2 2 2 4 1 1 2 2 As Req'd.

As Req'd.

As Req'd.

4 4 1 1 1 2 2 1

UNIT

95/138

2 1 1 As Req'd.

5.2

FIGURE # 5.2 TWO STAGE INNER COLUMN ASSEMBLY

5.3

Return

DECEMBER 1991

FIG ITEM # # PART # 5.2 5.2 5.2 5.2 5.2 5.2 5.2

1 1 2 3 3 3 3

11857-05 11857-12 21089-02 40527-01 40527-02 40527-03 40527-04

DECEMBER 1991

Return

NAME

# FOR ASSY.

UNIT

Shim, .050" Shim, .025" Bearing Column, inner 89/126 Column, inner 95/138 Column, inner 107/162 Column, inner 119/186

As Req'd.

As Req'd.

2 1 1 1 1

89/126 95/138 107/162 119/186

5.4

FIGURE # 5.3 TWO STAGE OUTER COLUMN ASSEMBLY

5.5

Return

DECEMBER 1991

FIG ITEM # # PART # 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3

1 1 2 3 3 3 3 4 5 6 7 8 9 9 9 9

11857-05 11857-12 21089-02 14835-44 14835-45 14835-46 14835-47 30558-00 30554-00 49837-00 11486-12 -------------40518-01 40518-02 40518-03 40518-04

DECEMBER 1991

Return

NAME

# FOR ASSY.

Shim, .050" Shim, .025" Bearing Chain, lift 89/126 Chain, lift 95/138 Chain, lift 107/162 Chain, lift 119/186 Anchor, chain Pin, chain Nut Nut, jum Cylinder assembly (See Fig.# 5.4) Column, outer 89/126 Column, outer 95/138 Column, outer 107/162 Column, outer 119/186

As Req'd.

As Req'd.

2 2 2 2 2 2 2 2 2 1 1 1 1 1

UNIT

89/126 95/138 107/162 119/186

89/126 95/138 107/162 119/186

5.6

FIGURE # 5.4 TWO STAGE CYLINDER INSTALLATION

5.7

Return

DECEMBER 1991

FIG ITEM # # PART # 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4

1 2 3 4 5 6 7 8 9 10 11 12 13 13 13 13 14 15 16 17

40542-00 49929-03 40540-00 49843-00 11890-03 30553-06 49994-01 49993-02 41587-00 41585-00 41581-00 11160-09 40534-01 40534-02 40534-03 40534-04 40045-00 30553-05 11016-08 11831-06

DECEMBER 1991

Return

NAME Guide assembly Bushing Guide Screw, cap Pin, dowel Washer, shim Bearing, rooler Race, inner Sheave, chain Sheave, cable Shaft Fitting, grease Cylinder assembly (See Fig.# 3.28) Cylinder assembly (See Fig.# 3.28) Cylinder assembly (See Fig.# 3.28) Cylinder assembly (See Fig.# 3.28) Sheave Washer, shim Washer, flat Nut

# FOR ASSY. 1 2 1 1 2 5 2 2 1 1 1 2 1 1 1 1 1 1 1 1

UNIT

89/126 95/138 107/162 119/186

5.8

FIGURE # 5.5 TWO STAGE SINGLE REACH ASSEMBLY

5.9

Return

AUGUST 1993

FIG ITEM # # PART # 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5

1 2 3 4 5 6 6 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30

11073-35 40357-02 41700-00 40358-02 40355-02 49925-04 49925-05 49925-06 40103-02 40103-03 40104-00 ------------------------11073-22 40356-00 49967-13 49967-14 40357-01 -------------40358-01 40359-00 11160-11 11852-21 40354-00 49940-00 40355-01 40345-00 11073-04 13813-30 11852-02 40548-00 21089-02 11857-05 11857-12

AUGUST 1993

Return

NAME

# FOR ASSY.

Pin, roll Pin Frame, rear standard Screw, special Arm, outer left hand Shim, .187" Shim, .125" Shim, .062" Bearing Bearing Bearing, thrust Cylinder, left reach (See Fig.# 3.15) Cylinder, right reach (See Fig.# 3.15) Pin, roll Nut Shim, .005" Shim, .015" Pin Frame, front (See Fig.# 5.6) Screw, special Pin, roll Fitting, grease Screw, flat head Cap Rearing, roller Arm, outer right hand Arm, inner Pin, roll Pin Screw, flat head Washer Bearing Shim, .050" Shim, .025"

6 2 1 2 1 As Req'd.

As Req'd.

As Req'd.

4 2 4 1 1 2 2 As Req'd.

As Req'd.

2 1 2 2 10 4 4 4 1 1 4 4 2 2 6 As Req'd.

As Req'd.

UNIT

5.10

FIGURE # 5.6 TWO STAGE SINGLE REACH FRONT FRAME ASSEMBLY

5.11

Return

AUGUST 1993

FIG ITEM # # PART # 5.6 5.6 5.6 5.6 5.6 5.6 5.6 5.6 5.6 5.6 5.6 5.6 5.6 5.6 5.6 5.6 5.6 5.6

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

41469-00 40499-00 42093-00 40641-00 41981-00 49696-03 40988-01 14994-06 11852-14 40593-00 40441-00 11073-04 13813-31 11009-08 41559-00 49785-01 40816-00 11857-06

AUGUST 1993

Return

NAME

# FOR ASSY.

Cylinder, tilt (See Fig.# 3.17) Spacer Frame, front Frame, fork Pin Screw Rest, load back Screw, cap Screw, flat head Bar, wear Shim, .060" Pin, roll Shaft Lockwasher Cylinder, tilt (See Fig.# 3.17) Bumper Spacer Washer, shim

1 2 1 1 2 2 1 4 4 2 As Req'd.

2 2 4 1 2 2 2

UNIT

5.12

FIGURE # 5.7 TWO STAGE DOUBLE REACH ASSEMBLY

FIG ITEM # # PART #

NAME

5.7 5.7 5.7 5.7 5.7 5.7 5.7

Rod Arm Bearing, thrust Bearing Arm Pin, roll Pin

5.13

Return

1 41501-00 2 41510-00 3 40104-00 4 40103-03 5 41408-00 6 11073-35 7 40357-01

# FOR ASSY.

UNIT

1 1 2 2 1 4 2 AUGUST 1993

FIG ITEM # # PART #

NAME

# FOR ASSY.

5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7

Double reach front (See Fig.# 5.8) Screw Pin, roll Bearing Shim, .187" Shim, .125" Shim, .062" Arm Nut Pin, cotter Nut Washer, flat Ring, Nilos Cone, bearing Race, bearing Ring, retainer Shim, .120" Arm Bearing Ring, Nilos Set, bearing Cone, bearing Race, bearing Spacer Ring, retainer Screw, set Arm Nut Arm Arm Pin Screw Cylinder, reach (See Fig.# 3.20) Fitting, grease Frame, rear Pin Pin, roll Pin, roll Pin Shim, .050" Shim, .025" Bearing Washer Screw, flat head Bearing Cap Screw, flat head Block Block Block Lockwasher Screw, cap Bumper Screw, socket head cap Shield Bracket Bushing

1 2 4 2 As Req'd.

As Req'd.

As Req'd.

1 1 4 4 4 8 8 8 4 As Req'd.

1 2 4 2 2 2 1 2 1 1 2 1 1 2 2 2 As Req'd.

1 2 2 2 2 As Req'd.

As Req'd.

6 2 2 2 2 2 2 2 2 4 4 2 4 1 1 2

8 9 10 11 12 12 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61

-------------40358-01 40359-00 40103-02 49925-04 49925-05 49925-06 41399-00 41423-00 49926-08 49566-00 11016-08 41422-00 41420-00 41421-00 11827-09 41424-00 41395-01 41419-00 49564-00 49565-00 NSS NSS NSS NSS 11271-16 41403-01 41500-00 41403-00 41395-00 41417-00 41416-00 42153-XX 11160-12 41704-00 41503-00 11073-39 11073-40 41504-00 11857-05 11857-12 21089-02 40548-00 11852-02 49940-00 40354-00 11852-21 41508-01 41509-00 41508-00 11009-08 14994-06 49563-00 11047-27 41459-00 41476-00 11020-37

UNIT

XX - SPECIFY MODEL AND SERIAL NUMBER WHEN ORDERING THIS PART. AUGUST 1993

Return

5.14

FIGURE # 5.8 TWO STAGE DOUBLE REACH FRONT FRAME ASSEMBLY

5.15

Return

AUGUST 1993

FIG ITEM # # PART # 5.8 5.8 5.8 5.8 5.8 5.8 5.8 5.8 5.8 5.8 5.8 5.8 5.8 5.8

1 2 3 4 5 6 7 8 9 10 11 12 13 14

41561-00 40499-00 42094-00 40641-00 41981-00 49696-03 40988-00 14994-06 11852-14 40593-00 40441-00 11073-04 13813-19 11009-08

AUGUST 1993

Return

NAME

# FOR ASSY.

Cylinder, tilt (See Fig.# 3.21) Spacer Frame, front Frame, fork Pin Screw Rest, load back Screw, cap Screw, flat head Bar, wear Shim, .060" Pin, roll Pin Lockwasher

2 2 1 1 2 2 1 4 4 2 As Req'd.

2 2 4

UNIT

5.16

FIGURE # 5.9 TWO STAGE SIDESHIFTER ASSEMBLY (41949-00 * 4" STROKE * 31" WIDE) (41949-01 * 6" STROKE * 31" WIDE) (41949-02 * 8" STROKE * 31" WIDE)

5.17

Return

JUNE 1992

FIG ITEM # # PART # 5.9 5.9 5.9 5.9 5.9 5.9 5.9 5.9 5.9 5.9 5.9 5.9 5.9 5.9 5.9 5.9 5.9 5.9 5.9 5.9 5.9 5.9 5.9 5.9

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 15 16K 17 18K 19 20K 21 K

301790-007 301790-019 301790-008 49653-08 301790-009 301790-006 301790-005 301790-004 301790-002 301790-001 301790-003 NA 301790-010 301790-011 301790-012 301790-013 301790-014 NSS 301790-017 NSS 301790-016 NSS 301790-015 301790-018

NAME Slide, top Anchor, cylinder Spacer Fitting, 90° Ring, retainer Slide, lower Nut Hook, lower Screw, set Screw Lockwasher Frame, sideshifter Nut Spacer Cylinder assembly, 2" CENTER STROCK Cylinder assembly, 3" CENTER STROCK Cylinder assembly, 4" CENTER STROCK Spacer, nylon Spacer Seal, gland Retainer, wiper Wiper, rod Ring, retainer Kit, seal (CONTAINS ITEMS MARKED WITH "K")

# FOR ASSY. 5 1 1 2 1 2 4 2 2 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1

UNIT

4.0" Cyd. 6.0" Cyd. 8.0" Cyd.

XX - SPECIFY MODEL AND SERIAL NUMBER WHEN ORDERING THIS PART.

JUNE 1992

Return

5.18

FIGURE # 5.10 TWO STAGE FORK ASSEMBLY (25008-XX)

5.19

Return

DECEMBER 1991

FIG ITEM # # PART # 5.10 5.10 5.10 5.10 5.10 5.10

1 2 3 4 5 K

NSS NSS NSS NSS NA 200843

DECEMBER 1991

Return

NAME Pin, roll Handle Spring Pin Fork Pin assembly (CONTAINS ITEMS MARKED WITH "K")

# FOR ASSY.

UNIT

1 1 1 1 1 1

5.20

FIGURE # 5.11 THREE STAGE MAST INSTALLATION

5.21

Return

DECEMBER 1991

FIG ITEM # # PART #

NAME

# FOR ASSY.

5.11 5.11

1 1

40225-00 41630-00

Guard, overhead Guard, 89/192, 95/210 overhead

1 1

5.11 5.11 5.11 5.11 5.11 5.11 5.11 5.11

2 3 4 5 6 7 8 9

11170-12 14992-08 11143-19 41171-00 14674-00 11170-06 -------------NA

Nut Screw, cap Screw, cap Tube Washer Nut Column, outer (See Fig.# 5.15)

1 4 4 1 1 1 1 1

5.11 5.11

10 10

41084-00 41084-01

Channel Channel, 89/192, 95/210

5.11 5.11 5.11 5.11 5.11 5.11 5.11 5.11 5.11 5.11 5.11 5.11 5.11 5.11 5.11 5.11 5.11 5.11 5.11 5.11 5.11

11 12 13 14 15 16 17 18 18 18 19 20 21 22 23 23 24 24 24 24 25

40228-03 40467-00 40486-00 11271-14 11271-15 11016-06 14992-17 49925-01 49925-02 49925-03 --------------------------30554-00 40472-00 --------------------------25008-01 25008-02 25008-03 25008-04 52-05007-00

Channel Channel, windshield Screen (COLD STORAGE) Screw, set Screw, set Washer Screw, cap Shim, .250" Shim, .125" Shim, .062" Column, intermediate (See Fig.# 5.14) Column, inner (See Fig.# 5.12) Pin with cotter pin Sideshifter assembly (See Fig.# 5.20) Single reach assembly (See Fig.# 5.16) Double reach assembly (See Fig.# 5.18) Fork, 30" (See Fig.# 5.21) Fork, 36" (See Fig.# 5.21) Fork, 42" (See Fig.# 5.21) Fork, 48" (See Fig.# 5.21) Edge, rubber (COLD STORAGE)

DECEMBER 1991

Return

Laminated safety sheet gless S.A.E. J-673 30 "x33¾"x .234" (Secure this part locally)

2 2 1 1 1 4 4 2 2 As Req'd.

As Req'd.

As Req'd.

1 1 4 1 1 1 2 2 2 2 As Req'd.

UNIT

89/192 95/210

89/192 95/210

cold storage

cold storage

5.22

FIGURE # 5.12 THREE STAGE INNER COLUMN ASSEMBLY

5.23

Return

DECEMBER 1991

FIG ITEM # # PART # 5.12 5.12 5.12 5.12 5.12 5.12 5.12 5.12 5.12 5.12 5.12 5.12 5.12 5.12 5.12 5.12 5.12 5.12 5.12 5.12 5.12 5.12 5.12

1 1 1 1 1 1 1 1 1 1 1 2 3 4 5 6 6 7 8 9 10 11 12

41695-01 41695-01 41695-02 41695-00 41695-03 41695-04 41695-05 41695-06 41695-07 41695-08 41695-09 -------------11898-04 11936-10 49832-00 11857-10 11857-11 11073-20 11261-02 11009-08 11936-07 41194-00 14994-04

DECEMBER 1991

Return

NAME

# FOR ASSY.

Column, 89/180 inner Column, 89/192 inner Column, 95/198 inner Column, 95/210 inner Column, 107/226 inner Column, 111/240 inner Column, 119/258 inner Column, 127/276 inner Column, 137/300 inner Column, 143/318 inner Column, 149/330 inner Cylinder assembly (See Fig.# 5.13) Ring, retainer Washer Bearing Shim, .050" Shim, .025" Pin, roll Nut Lockwasher Washer, flat Tube assembly Screw, cap

1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 As Req'd.

As Req'd.

1 1 2 1 1 1

UNIT 89/180 89/192 95/198 95/210 107/226 111/240 119/258 127/276 137/300 143/318 149/330

5.24

FIGURE # 5.13 THREE STAGE FREELIFT CYLINDER INSTALLATION

5.25

Return

DECEMBER 1991

FIG ITEM # # PART # 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13 5.13

1 2 2 2 2 2 2 2 2 2 2 2 3 4 5 6 6 6 6 6 6 6 6 6 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

30558-00 14835-36 14835-37 14835-37 14835-07 14835-27 14835-38 14835-39 14835-45 14835-46 14835-56 14835-76 30554-00 49837-00 11486-12 40092-01 40092-10 40092-02 40092-11 40092-03 40092-04 40092-05 40092-06 40092-07 40092-08 40092-09 11160-09 11831-06 11016-08 30553-05 40045-00 49993-02 49994-01 30553-06 26519-02 26389-00 49941-01 40565-00 11016-03 11143-03 41587-00 41585-00 41581-00

DECEMBER 1991

Return

NAME Anchor Chain, 89/180 lift Chain, 89/192 lift Chain, 95/198 lift Chain, 95/210 lift Chain, 107/226 lift Chain, 111/240 lift Chain, 119/258 lift Chain, 127/276 lift Chain, 137/300 lift Chain, 143/318 lift Chain, 149/330 lift Pin with cotter pin Nut, wheel Nut, jum Cylinder, 89/180 freelift (See Fig.# 3.31) Cylinder, 89/192 freelift (See Fig.# 3.31) Cylinder, 95/198 freelift (See Fig.# 3.31) Cylinder, 95/210 freelift (See Fig.# 3.31) Cylinder, 107/226 freelift (See Fig.# 3.31) Cylinder, 111/240 freelift (See Fig.# 3.31) Cylinder, 119/258 freelift (See Fig.# 3.31) Cylinder, 127/276 freelift (See Fig.# 3.31) Cylinder, 137/300 freelift (See Fig.# 3.31) Cylinder, 143/318 freelift (See Fig.# 3.31) Cylinder, 149/330 freelift (See Fig.# 3.31) Fitting, grease Nut Washer, flat Washer, shim Sheave Race, inner Bearing, roller Washer, shim Pin Nut, spacer Washer, belleville Retainer Washer, flat Screw, cap Sheave, chain Sheave, cable Shaft

# FOR ASSY. 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 2 5 1 1 6 1 2 2 1 1 1

UNIT

89/180 89/192 95/198 95/210 107/226 111/240 119/258 127/276 137/300 143/318 149/330

89/180 89/192 95/198 95/210 107/226 111/240 119/258 127/276 137/300 143/318 149/330

5.26

FIGURE # 5.14 THREE STAGE INTERMEDIATE COLUMN ASSEMBLY

5.27

Return

DECEMBER 1991

FIG ITEM # # PART # 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 19 20 20 20 20 20 20 20 20 20 20 20 21 22 23

30553-02 49994-01 49993-02 41586-00 41584-00 40058-02 30553-07 30559-00 11143-04 11009-06 28159-06 11160-11 14994-10 14993-20 26617-03 26645-00 26493-01 11857-10 11857-11 49832-00 41694-01 41694-17 41694-02 41694-16 41694-03 41694-04 41694-05 41694-06 41694-07 41694-08 41694-09 28159-04 11806-08 14994-05

DECEMBER 1991

Return

NAME

# FOR ASSY.

Washer, shim Bearing Race, inner Sheave Sheave Spacer Washer, shim Sheave Screw, cap Lockwasher Pin Fitting, grease Screw, cap Washer, flat Spacer Sheave, hose Bearing Shim, .050" Shim, .025" Bearing Column, 89/180 intermediate Column, 89/192 intermediate Column, 95/198 intermediate Column, 95/210 intermediate Column, 107/226 intermediate Column, 111/240 intermediate Column, 119/258 intermediate Column, 127/276 intermediate Column, 137/300 intermediate Column, 143/318 intermediate Column, 149/330 intermediate Pin Nut, jam Screw, cap

4 2 2 1 1 1 1 1 4 4 1 2 1 1 2 1 1 As Req'd.

As Req'd.

4 1 1 1 1 1 1 1 1 1 1 1 1 2 2

UNIT

89/180 89/192 95/198 95/210 107/226 111/240 119/258 127/276 137/300 143/318 149/330

5.28

FIGURE # 5.15 THREE STAGE OUTER COLUMN ASSEMBLY

5.29

Return

DECEMBER 1991

FIG ITEM # # PART # 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15

1 2 3 4 4 4 4 4 4 4 4 4 4 4 5 6 6 6 6 6 7 7 8 8 8 8 8 8 8 8 8 8 8 9 9 9 9 9 9 9 9 9 9 9

49837-00 11486-12 30558-00 14835-18 14835-63 14835-33 14835-33 14835-34 14835-24 14835-35 14835-48 14835-49 14835-64 14835-75 30554-00 11857-05 11857-12 11857-09 11857-10 11857-11 21089-02 49832-00 41693-01 41693-01 41693-02 41693-16 41693-03 41693-04 41693-05 41693-06 41693-07 41693-08 41693-09 40891-01 40891-01 40891-02 40891-02 40891-03 40891-04 40891-05 40891-06 40891-07 40891-08 40891-09

DECEMBER 1991

Return

NAME

# FOR ASSY.

Nut, wheel Nut, jum Anchor Chain, 89/180 lift Chain, 89/192 lift Chain, 95/198 lift Chain, 95/210 lift Chain, 107/226 lift Chain, 111/240 lift Chain, 119/276 lift Chain, 127/276 lift Chain, 137/300 lift Chain, 143/318 lift Chain, 149/330 lift Pin, chain Shim, .050" Shim, .025" Shim, .080" Shim, .050" Shim, .025" Bearing Bearing, 95/210 Column, 89/180 outer Column, 89/192 outer Column, 95/198 outer Column, 95/210 outer Column, 107/226 outer Column, 111/240 outer Column, 119/258 outer Column, 127/276 outer Column, 137/300 outer Column, 143/318 outer Column, 149/330 outer Cylinder assembly (See Fig.# 3.30) Cylinder assembly (See Fig.# 3.30) Cylinder assembly (See Fig.# 3.30) Cylinder assembly (See Fig.# 3.30) Cylinder assembly (See Fig.# 3.30) Cylinder assembly (See Fig.# 3.30) Cylinder assembly (See Fig.# 3.30) Cylinder assembly (See Fig.# 3.30) Cylinder assembly (See Fig.# 3.30) Cylinder assembly (See Fig.# 3.30) Cylinder assembly (See Fig.# 3.30)

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

2 2 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2

UNIT

89/180 89/192 95/198 95/210 107/226 111/240 119/258 127/276 137/300 143/318 149/330

95/210 89/180 89/192 95/198 95/210 107/226 111/240 119/258 127/276 137/300 143/318 149/330 89/180 89/192 95/198 95/210 107/226 111/240 119/258 127/276 137/300 143/318 149/330

5.30

FIGURE # 5.16 THREE STAGE SINGLE REACH ASSEMBLY

5.31

Return

AUGUST 1993

FIG ITEM # # PART # 5.16 5.16 5.16 5.16 5.16 5.16 5.16 5.16 5.16 5.16 5.16 5.16 5.16 5.16 5.16 5.16 5.16 5.16 5.16 5.16 5.16 5.16 5.16 5.16 5.16 5.16 5.16 5.16 5.16 5.16 5.16 5.16 5.16 5.16 5.16

1 2 3 3 4 5 6 6 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30

11073-35 40357-02 41700-00 40589-00 40358-02 40355-02 49925-04 49925-05 49925-06 40103-02 40103-03 40104-00 ------------------------11073-22 40356-00 49967-13 49967-14 40357-01 -------------40358-01 40359-00 11160-11 11852-21 40354-00 49940-00 40355-01 40345-00 11073-04 13813-30 11852-02 40548-00 49832-00 11857-10 11857-11

AUGUST 1993

Return

NAME

# FOR ASSY.

Pin, roll Pin Frame, rear standard Frame, rear 20" bearing Screw, special Arm, outer left hand Shim, .187" Shim, .125" Shim, .062" Bearing Bearing Bearing, thrust Cylinder, left reach (See Fig.# 3.15) Cylinder, right reach (See Fig.# 3.15) Pin, roll Nut Shim, .005" Shim, .015" Pin Frame, front (See Fig.# 5.17) Screw, special Pin, roll Fitting, grease Screw, flat head Cap Rearing, roller Arm, outer right hand Arm, inner Pin, roll Pin Screw, flat head Washer Bearing Shim, .050" Shim, .025"

6 2 1 1 2 1 As Req'd.

As Req'd.

As Req'd.

4 2 4 1 1 2 2 As Req'd.

As Req'd.

2 1 2 2 10 4 4 4 1 1 4 4 2 2 6 As Req'd.

As Req'd.

UNIT

95/210

5.32

FIGURE # 5.17 THREE STAGE SINGLE REACH FRONT FRAME ASSEMBLY

5.33

Return

AUGUST 1993

FIG ITEM # # PART # 5.17 5.17 5.17 5.17 5.17 5.17 5.17 5.17 5.17 5.17 5.17 5.17 5.17 5.17 5.17 5.17 5.17

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

41469-00 40499-00 42093-00 40641-00 41981-00 49696-03 40988-01 14994-06 11852-14 40593-00 40441-00 11073-04 13813-31 11009-08 41559-00 49785-01 11857-06

AUGUST 1993

Return

NAME

# FOR ASSY.

Cylinder, tilt (See Fig.# 3.17) Spacer Frame, front Frame, fork Pin Screw Rest, load back Screw, cap Screw, flat head Bar, wear Shim, .060" Pin, roll Shaft Lockwasher Cylinder, tilt (See Fig.# 3.17) Bumper Washer, shim

1 2 1 1 2 2 1 4 4 2 As Req'd.

2 2 4 1 2 2

UNIT

5.34

FIGURE # 5.18 THREE STAGE DOUBLE REACH ASSEMBLY

FIG ITEM # # PART #

NAME

5.18 5.18 5.18 5.18 5.18 5.18 5.18

Rod Arm Bearing, thrust Bearing Arm Pin, roll Pin

5.35

Return

1 41501-00 2 41510-00 3 40104-00 4 40103-00 5 41408-00 6 11073-35 7 40357-01

# FOR ASSY.

UNIT

1 1 2 2 1 4 2 AUGUST 1993

FIG ITEM # # PART # 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18

NAME

# FOR ASSY.

8 9 10 11 12 12 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

-------------40358-01 40359-00 40103-02 49925-04 49925-05 49925-06 41399-00 41423-00 49926-08 49566-00 11016-08 41422-00 41420-00 41421-00 11827-09 41424-00 41395-01 41419-00 49564-00 49565-00 NSS NSS NSS NSS 11271-16 41403-01 41500-00 41403-00 41395-00 41417-00 41416-00 ------------11160-12 41524-00

Double reach front (See Fig.# 5.20) Screw Pin, roll Bearing Shim, .187" Shim, .125" Shim, .062" Arm Nut Pin, cotter Nut Washer, flat Ring, Nilos Cone, bearing Race, bearing Ring, retainer Shim, .120" Arm Bearing Ring, Nilos Set, bearing Cone, bearing Race, bearing Spacer Ring, retainer Screw, set Arm Nut Arm Arm Pin Screw Cylinder, reach (See Fig.# 3.20) Fitting, grease Frame, rear

1 2 4 2 As Req'd.

As Req'd.

As Req'd.

1 1 4 4 4 8 8 8 4 As Req'd.

1 2 4 2 2 2 1 2 1 1 2 1 1 2 2 2 As Req'd.

1

40 41 42 43 44 45 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61

41704-00 41503-00 11073-39 11073-40 41504-00 11857-10 11857-11 49832-00 40548-00 11852-02 49940-00 40354-00 11852-21 41508-01 41509-00 41508-00 11009-08 14994-06 49563-00 11047-27 41459-00 41476-00 11020-37

Frame, rear Pin Pin, roll Pin, roll Pin Shim, .050" Shim, .025" Bearing Washer Screw, flat head Bearing Cap Screw, flat head Block Block Block Lockwasher Screw, cap Bumper Screw, socket head cap Shield Bracket Bushing

1 2 2 2 2 As Req'd.

As Req'd.

6 2 2 2 2 2 2 2 2 4 4 2 4 1 1 2

UNIT

89/192 95/210 ALL ELSE

XX - SPECIFY MODEL AND SERIAL NUMBER WHEN ORDERING THIS PART. AUGUST 1993

Return

5.36

FIGURE # 5.19 THREE STAGE DOUBLE REACH FRONT FRAME ASSEMBLY

5.37

Return

AUGUST 1993

FIG ITEM # # PART # 5.19 5.19 5.19 5.19 5.19 5.19 5.19 5.19 5.19 5.19 5.19 5.19 5.19 5.19

1 2 3 4 5 6 7 8 9 10 11 12 13 14

41561-00 40499-00 42094-00 40641-00 41981-00 49696-03 40988-00 14994-06 11852-14 40593-00 40441-00 11073-04 13813-19 11009-08

AUGUST 1993

Return

NAME

# FOR ASSY.

Cylinder, tilt (See Fig.# 3.17) Spacer Frame, front Frame, fork Pin Screw Rest, load back Screw, cap Screw, flat head Bar, wear Shim, .060" Pin, roll Pin Lockwasher

2 2 1 1 2 2 1 4 4 2 As Req'd.

2 2 4

UNIT

5.38

FIGURE # 5.20 THREE STAGE SIDESHIFTER ASSY. (41949-00 * 4" STROKE * 31" WIDE) (41949-01 * 6" STROKE * 31" WIDE) (41949-02 * 8" STROKE * 31" WIDE)

5.39

Return

JUNE 1992

FIG ITEM # # PART # 5.20 1 5.20 2 5.20 3 5.20 4 5.20 5 5.20 6 5.20 7 5.20 8 5.20 9 5.20 10 5.20 11 5.20 12 5.20 13 5.20 14 5.20 15 5.20 15 5.20 15 5.20 16K 5.20 17 5.20 18K 5.20 19 5.20 20K 5.20 21 5.20 K

301790-007 301790-019 301790-008 49653-08 301790-009 301790-006 301790-005 301790-004 301790-002 301790-001 301790-003 NA 301790-010 301790-011 301790-012 301790-013 301790-014 NSS 301790-017 NSS 301790-016 NSS 301790-015 301790-018

NAME Slide, top Anchor, cylinder Spacer Fitting, 90° Ring, retainer Slide, lower Nut Hook, lower Screw, set Screw Lockwasher Frame, sideshifter Nut Spacer Cylinder assembly, 2" CENTER STROCK Cylinder assembly, 3" CENTER STROCK Cylinder assembly, 4" CENTER STROCK Spacer, nylon Spacer Seal, gland Retainer, wiper Wiper, rod Ring, retainer Kit, seal (CONTAINS ITEMS MARKED WITH "K")

# FOR ASSY. 5 1 1 1 2 1 2 4 2 2 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1

UNIT

4.0" Cyd. 6.0" Cyd. 8.0" Cyd.

XX - SPECIFY MODEL AND SERIAL NUMBER WHEN ORDERING THIS PART.

JUNE 1992

Return

5.40

FIGURE # 5.21 THREE STAGE FORK ASSEMBLY (25008-XX)

5.41

Return

DECEMBER 1991

FIG ITEM # # PART # 5.21 5.21 5.21 5.21 5.21 5.21

1 2 3 4 5 K

NSS NSS NSS NSS NA 200843

DECEMBER 1991

Return

NAME Pin, roll Handle Spring Pin Fork Pin assembly (CONTAINS ITEMS MARKED WITH "K")

# FOR ASSY.

UNIT

1 1 1 1 1 1

5.42

ELECTRICAL SCHEMATIC

FIGURE # 6.1 REMOTE LIFT/LOWER EV-100 LX SCR ELECTRICAL SCHEMATIC

6.1

Return

DECEMBER 1991

FIGURE # 6.2 REMOTE LIFT/LOWER EV-100 LX SCR ELECTRICAL SCHEMATIC SYMBOLS

DECEMBER 1991

Return

6.2

FIGURE # 6.3 MANLIFT WIRING HARNESS ASSEMBLY NOTE: USE HEAT CONDUCTING MATERIAL FROM DOW #340 BETWEEN THE BACK PLATE AND COMPONENT PARTS.

6.3

Return

DECEMBER 1991

FIG ITEM # # PART # 6.3

1

49399-00

6.3

1

49399-01

6.3 6.3 6.3 6.3 6.3 6.3

2 2 * * 3 4

26649-01 26649-02 11045-07 11016-01 49458-00 49855-16

6.3

5

41461-01

6.3

5

41461-00

6.3

6

41460-01

6.3

6

41460-00

6.3 6.3 6.3 6.3 6.3 6.3 6.3 6.3 6.3

7 * * 8 9 10 11 12 13

41464-00 11880-12 11016-21 41622-00 41361-00 49607-00 49611-00 49610-00 25332-01

DECEMBER 1991

Return

NAME Control, EV-100LX SCR TX panel (See Fig.# 2.13) Control, EV-100LX SCR TT panel (See Fig.# 2.13) Disconnect, 24 volt emergency Disconnect, 36 volt emergency Screw, cap Washer, flat Switch, key (SET OF TWO SWITCHS) Connector assembly, manlift battery (See Fig.# 6.7) Valve assembly, blocking 24 volt manlift (See Fig.# 6.11) Valve assembly, blocking 36 volt manlift (See Fig.# 6.11) Valve assembly, 24 volt manlift (See Fig.# 6.12) Valve assembly, 36 volt manlift (See Fig.# 6.12) Switch, manlift brake Screw, machine Washer, flat Harness, wiring Valve, lift control (See Fig.# 3.26) Diode Receptactle Pin Tie, cable

# FOR ASSY.

UNIT

1

TX PANEL

1

TT PANEL

1 1 3 3 1 1

24 VOLT 36 VOLT

1

24 VOLT

1

36 VOLT

1

24 VOLT

1

36 VOLT

1 2 2 1 1 1 1 5 As Req'd.

6.4

FIGURE # 6.4 REMOTE LIFT/LOWER THREE STAGE MAST CABLE ASSEMBLY

6.5

Return

DECEMBER 1991

FIG ITEM # # PART # 6.4 6.4 6.4 6.4 6.4

1 2 3 4 5

25332-01 41771-00 49611-00 49861-05 52-07921-00

6.4 6.4 6.4 6.4 6.4 6.4 6.4 6.4 6.4 6.4 6.4 6.4 6.4 6.4 6.4

6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

11170-06 15677-08 49610-00 11009-05 11854-03 40077-00 49609-00 41623-00 49608-00 41588-00 49501-00 41602-00 41602-01 41596-00 41622-00

DECEMBER 1991

Return

NAME Tie, wire Harness, wiring (See Fig.# 2.4) Receptacle Relief, strain Cable 21 FEET 23 FEET 24 FEET 25 FEET 27 FEET 29 FEET 31 FEET 33 FEET 35 FEET 37 FEET Nut Clamp Pin Lockwasher Screw, cap Bracket Plug Harness, reach (See Fig.# 6.5) Socket Sleeve, cable Spring Strain relief, clamp Strain relief, fitting Bracket Harness, wiring (See Fig.# 6.3)

# FOR ASSY.

UNIT

As Req'd 1 2 1 As Req'd 89/180 95/198 95/210 107/226 111/240 119/258 127/276 137/300 143/318 149/330 1 1 10 2 2 1 2 1 10 2 2 2 2 2 1

6.6

FIGURE # 6.5 REMOTE LIFT/LOWER REACH AND PLATFORM CABLE ASSEMBLY

6.7

Return

DECEMBER 1991

FIG ITEM # # PART # 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5

1 1 2 3 4 5 6 7 8 9 10 11 11 12 13 14 15

41243-01 41243-00 49609-00 49611-00 49608-00 49610-00 49717-02 11016-02 15677-08 11954-03 41623-00 41242-00 41478-00 26662-01 49459-01 49458-00 49459-00

DECEMBER 1991

Return

NAME Coil, 24 volt Coil, 36 volt Plug Receptactle Socket Pin Nut Washer, flat Clamp, hose Screw, cap Harness, reach and platform Valve, single diverter (See Fig.# 3.14) Valve, double diverter (See Fig.# 3.19) Switch, pushbotton Switch, rocker (DPDT) Switch, key (Set of Two KEY SWITCHS) Switch, rocket (SPDT)

# FOR ASSY. As Req'd As Req'd 1 1 5 5 1 1 1 1 1 1 1 1 1 1 1

UNIT 24 VOLT 36 VOLT

SINGLE DOUBLE

6.8

FIGURE # 6.6 REMOTE LIFT/LOWER POWER COMPONENT WIRING NOTE: USE HEAT CONDUCTING MATERIAL FROM DOW #340 BETWEEN THE BACK PLATE AND COMPONENT PARTS.

6.9

Return

DECEMBER 1991

FIG ITEM # # PART # 6.6 6.6 6.6 6.6 6.6

1 2 3 4 5

11170-04 49855-16 11813-03 49886-09 49399-00

6.6

5

49399-01

6.6

6

41757-01

6.6

6

41757-02

6.6 6.6 6.6

7 8 8

49856-86 26649-01 26649-02

DECEMBER 1991

Return

NAME Nut Connector assembly (See Fig.# 6.7) Grommet, rubber Screw, cap Control, EV-100LX SCR TX panel (See Fig.# 2.13) Control, EV-100LX SCR TT panel (See Fig.# 2.13) Contactor, EV-100LX SCR 24 volt panel (See Fig.# 2.15) Contactor, EV-100LX SCR 36 volt panel (See Fig.# 2.15) Cable assembly Disconnect, 24 volt Disconnect, 36 volt

# FOR ASSY.

UNIT

2 1 2 2 1

TX PANEL

1

TT PANEL

1

24 VOLT

1

36 VOLT

1 1 1

24 VOLT 36 VOLT

6.10

FIGURE # 6.7 REMOTE LIFT/LOWER CONNECTOR ASSEMBLY (49855-16)

6.11

Return

DECEMBER 1991

FIG ITEM # # PART # 6.7 6.7 6.7 6.7 6.7

1 2 3 4 5

49854-02 49852-02 49856-49 49856-85 20163-94

DECEMBER 1991

Return

NAME

# FOR ASSY.

Connector, housing Connector, tip Cable, 65" Cable, 83½" Wire assembly

1 2 1 1 1

UNIT

6.12

FIGURE # 6.8 REMOTE LIFT/LOWER HYDRAULIC SCHEMATIC

6.13

Return

DECEMBER 1991

FIGURE # 6.9 REMOTE LIFT/LOWER MANLIFT HYDRAULIC SCHEMATIC SYMBOLS

COMPONENT ENCLOSURE

HYDRAULIC LINES JOINING

MOTOR (ELECTRIC)

HYDRAULIC PUMP

FILTER

RESERVOIR (VENTED) CYLINDER (SINGLE ACTING)

CYLINDER (DOUBLE ACTING)

CHECK VALVE

HYDRAULIC LINES CROSSING

DECEMBER 1991

Return

6.14

FIGURE # 6.10 REMOTE LIFT/LOWER HYDRAULIC DIAGRAM

6.15

Return

DECEMBER 1991

FIG ITEM # # PART # 6.10 6.10 6.10 6.10 6.10 6.10 6.10 6.10 6.10 6.10

1 1 2 3 4 5 6 7 8 9

41461-01 41461-00 49656-15 12391-08 49604-02 49516-26 49637-02 49604-02 49516-32 --------------

6.10 6.10 6.10 6.10 6.10 6.10 6.10 6.10 6.10 6.10 6.10 6.10 6.10 6.10 6.10 6.10 6.10 6.10 6.10 6.10 6.10 6.10 6.10 6.10 6.10 6.10 6.10 6.10 6.10

10 11 12 13 14 15 16 17 18 19 19 20 20 21 21 22 23 24 25 26 27 28 29 30 31 31 32 33 34

49653-02 12391-06 49604-02 49516-31 41624-00 49604-02 49656-02 49604-02 12391-06 49516-27 49516-28 41460-01 41460-00 49516-29 49516-30 40100-00 49656-14 12391-07 49604-02 49776-00 12391-08 12391-07 49615-02 49604-02 49397-00 49397-01 49653-14 49604-02 12391-08

DECEMBER 1991

Return

NAME Valve, 24 volt blocking (See Fig.# 6.11) Valve, 36 volt blocking (See Fig.# 6.11) Adapter O ring O ring Hose Tee O ring Hose assembly Three stage cylinder and reservoir assy.

(See Fig.# 3.28) Elbow, 90° O ring O ring Hose assembly Tube assembly O ring Adapter O ring O ring Hose assembly Hose assembly Valve, 24 volt manlift (See Fig.# 6.12) Valve, 36 volt manlift (See Fig.# 6.12) Hose assembly Hose assembly Lift valve assembly (See Fig.# 3.26) Adapter O ring O ring Beyond, power O ring O ring Tee O ring Hose assembly Hose assembly Elbow, 90° O ring O ring

# FOR ASSY. 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 1 1

UNIT 24 VOLT 36 VOLT

ALL ELSE 21" BATT. 24 VOLT 36 VOLT ALL ELSE 21" BATT.

ALL ELSE 21" BATT.

6.16

FIGURE # 6.11 BLOCKING REMOTE LIFT/LOWER VALVE ASSEMBLY (24 VOLT, 41461-01) (36 VOLT, 41461-00)

6.17

Return

DECEMBER 1991

FIG ITEM # # PART # 6.11 6.11 6.11 6.11 6.11 6.11 6.11 6.11

1 2 3 4 5 6 7 7

300269-000 300270-000 NSS NSS NSS NA 300948-000 300949-000

DECEMBER 1991

Return

NAME Valve, N,O. cartridge Kit, seal O ring O ring Ring, backup Block Coil, 24 volt solenoid Coil, 36 volt solenoid

# FOR ASSY.

UNIT

1 1 2 2 1 1 1 1

24 VOLT 36 VOLT

6.18

FIGURE # 6.12 REMOTE LIFT/LOWER VALVE ASSEMBLY (24 VOLT, 41460-01) (36 VOLT, 41460-00)

6.19

Return

DECEMBER 1991

FIG ITEM # # PART # 6.12 6.12 6.12 6.12 6.12 6.12 6.12 6.12 6.12 6.12 6.12 6.12 6.12 6.12 6.12 6.12 6.12 6.12 6.12 6.12 6.12 6.12 6.12 6.12 6.12 6.12 6.12 6.12

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 27

300268-000 300274-000 NSS NSS NSS NA 300266-000 200074 NSS NSS NSS 300271-000 200074 NSS NSS NSS 300267-000 300275-000 NSS NSS NSS 300272-000 200074 NSS NSS NSS 300948-000 300949-000

DECEMBER 1991

Return

NAME Requlator, flow Kit, seal O ring O ring Ring, backup Block Check, valve Kit, seal O ring O ring Ring, backup Valve, N.C. cartridge Kit, seal O ring O ring Ring, backup Requlator, flow Kit, seal O ring Ring, backup O ring Valve, N.O. cartridge Kit, seal O ring O ring Ring, backup Coil, 24 volt solenoid Coil, 36 volt solenoid

# FOR ASSY.

UNIT

1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2

24 VOLT 36 VOLT

6.20

FIGURE # 6.13 REMOTE LIFT/LOWER LOADBACK REST INSTALLATION

6.21

Return

DECEMBER 1991

FIG ITEM # # PART # 6.13 6.13 6.13 6.13 6.13 6.13 6.13 6.13 6.13 6.13 6.13 6.13 6.13 6.13 6.13 6.13 6.13 6.13 6.13 6.13 6.13 6.13

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

14913-03 41627-00 41628-00 14913-04 41610-00 49458-00 11854-04 49885-01 41614-00 41614-01 11854-03 14851-02 26662-01 11885-10 41616-00 27551-02 49717-02 49459-00 49459-01 14915-03 26629-00 41439-00

DECEMBER 1991

Return

NAME Screw, flat head Plate Handle, manlift Screw, flat head Loadback rest, manlift Switch, key (SET OF TWO SWITCHS) Screw, cap Spacer Cover Cover Screw, cap Nut, clip Switch, pushbutton Screw, socket button head Spacer Grip, hand Nut Switch, rocker Switch, rocker Plug, ¾" hole Decal, emergency disconnect Decal, WARNING

# FOR ASSY.

UNIT

12 2 2 2 1 1 4 2 1 1 4 4 1 2 2 2 4 1 1 2 1 1

6.22

"E" ELECTRICAL SCHEMATIC

FIGURE # 7.1 BATTERY LIFT INTERRUPT "E" EV-100LX SCR ELECTRICAL SCHEMATIC

7.1

Return

MAY 1992

FIGURE # 7.2 BATTERY LIFT INTERRUPT "E" EV-100LX SCR ELECTRICAL SCHEMATIC SYMBOLS

MAY 1992

Return

7.2

"EE" ELECTRICAL SCHEMATIC

FIGURE # 7.3 BATTERY LIFT INTERRUPT "EE" EV-100LX SCR ELECTRICAL SCHEMATIC

7.3

Return

MAY 1992

FIGURE # 7.4 BATTERY LIFT INTERRUPT "EE" EV-100LX SCR ELECTRICAL SCHEMATIC SYMBOLS

MAY 1992

Return

7.4

FIGURE # 7.5 BATTERY LIFT INTERRUPT INSTALLATION

7.5

Return

MAY 1992

FIG ITEM # # PART # 7.5

1

49399-00

7.5

2

41757-01

7.5

2

41757-02

7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5

3 4 5 5 6 7 8 9

41799-00 301579-000 49712-01 49712-02 301578-000 11016-01 11009-04 11045-04

MAY 1992

Return

NAME Control, EV-100LX SCR TX panel (See Fig.# 2.12) Panel, 24 Volt contactor (See Fig.# 2.13 & 2.14) Panel, 36 Volt contactor (See Fig.# 2.13 & 2.14) Harness, curtis Wire assembly Lift interrupt control, 24 volt Lift interrupt control, 36 volt Gauge, lift interrupt Washer, flat Lockwasher Screw, cap

# FOR ASSY.

UNIT

1 1

24 VOLT

1

36 VOLT

1 1 1 1 1 2 2 2

24 VOLT 36 VOLT

7.6

FIGURE # 10.1 SPECIAL TOOLS AND LUBRICATIONS

10.1

Return

DECEMBER 1991

FIG ITEM # # PART # 10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1

1 2 3 4 5 6 7 8 9

PM-4011 PM-4246 20393-00 202154 202420 200025 204317 301529-000 49670-00

DECEMBER 1991

Return

NAME Adapter, torque wrench Adapter, slotted nut Holder, spring Adapter, flush & hard to reach Fitting, quick coupler Lubricate, 2 oz. Molykote Set, hand cord, hand set Lubricant, lift truck

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1 1

10.2

Return

MODEL RR-45 ELECTRIC REACH TRUCK NUMERICAL INDEX This Numerical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers.

PART #

FIG. #

ITEM #

PART #

FIG. #

ITEM #

PM-4011 PM-4246 21035 28286 42153-XX 42153-XX 42153-XX 42172-XX 200025 200033 200038 200039 200040 200041 200042 200043 200044 200045 200045 200046 200047 200048 200049 200050 200051 200052 200054 200056 200059 200073 200074 200074 200074 200076 200077 200077 200077 200077 200078 200079 200080 200081 200081 200081 200081 200082 200083 200084 200085

10.1 10.1 2.29 2.29 5.7 3.18 3.18 3.20 10.1 3.6 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 3.14 6.12 6.12 6.12 2.16 2.18 2.19 2.16 2.17 2.16 2.16 2.16 2.17 2.18 2.19 2.16 2.16 2.16 2.16 2.16

1 2 10 8 38 26 12 19 6 15 22 3 2 9 8 6 15 31 13 30 33 27 26 19 20 12 29 1 11 K 8 13 23 1 2 2 2 2 3 4 5 6 6 6 6 7 8 9 11

200086 200087 200088 200089 200090 200091 200092 200093 200094 200094 200094 200094 200094 200095 200095 200095 200096 200096 200096 200096 200097 200549 200568 200571 200592 200594 200600 200601 200602 200603 200604 200605 200843 200843 200869 201050 201050 201062 201062 201063 201063 201064 201064 201064 201074 201074 201075 201075 201215 201215 201215

2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.17 2.19 2.16 2.18 2.17 2.18 2.19 2.19 2.16 2.18 2.17 2.16 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 5.10 5.20 2.24 5.9 5.20 5.9 5.20 5.9 5.20 5.9 3.18 5.20 5.9 5.20 5.9 5.20 2.19 2.18 2.17

13 14 15 18 19 20 21 22 25 19 19 24 19 9 9 9 8 26 8 8 27 3 1 4 10 K 25 5 15 19 7 29 K K 2 13 13 12 12 14 14 1 41 1 9 9 2 2 14 14 14

AUGUST 1993

Return

99.1

MODEL RR-45 ELECTRIC REACH TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

201215 201259 201259 201259 201262 201262 201264 201266 201266 201266 201267 201267 201297 201367 201367 201367 201367 201368 201368 201368 201368 201372 201372 201372 201372 201435 201533 201545 201546 201553 201553 201556 201556 201560 201578 201578 201616 201618 201619 201623 201624 201627 201630 201634 201639 201639 201643 201655 201864 201864 201866 201866 201867 201867 201868 201868 201869

2.16 2.19 2.18 2.17 2.18 2.17 3.16 2.19 2.18 2.17 2.16 2.19 2.13 2.17 2.16 2.19 2.18 2.16 2.19 2.18 2.17 2.16 2.17 2.18 2.19 3.3 3.26 3.26 3.4 3.26 3.4 3.26 3.4 3.26 3.26 3.4 3.26 3.26 3.26 3.26 3.26 3.26 3.4 3.4 3.4 3.26 3.4 3.26 1.2 4.7 4.7 1.2 4.7 1.2 1.2 4.7 1.2

12 11 11 11 4 4 19 12 12 12 10 4 28 13 23 13 13 16 16 16 16 17 17 17 17 34 22 24 1 26 5 3 11 20 4 10 19 8 9 23 2 K 15 19 12 25 3 21 5 13K 18K 11 12K 8 7 10K 9

201869 201870 201870 201871 201872 201873 201873 201874 201875 201876 201962 201962 201963 201963 201964 201964 201965 201965 201966 201966 201967 201967 201967 201979 201980 201989 201990 202004 202004 202009 202009 202010 202010 202065 202079 202080 202081 202082 202083 202084 202085 202086 202087 202088 202090 202091 202093 202094 202095 202096 202097 202104 202105 202131 202131 202132 202132

4.7 1.2 4.7 4.7 1.2 1.2 4.7 1.2 4.7 1.2 2.17 2.18 2.17 2.18 2.17 2.18 2.17 2.18 2.17 2.18 2.19 2.18 2.17 3.8 3.8 3.25 3.25 2.15 2.17 2.16 2.15 2.19 2.18 3.6 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 4.7 3.4 3.26 3.26 3.26 3.4 3.4 3.4 3.35 1.2 4.7 4.7 1.2

11K 6 17K 15K 16 17 4K 13 9K 10 1 1 3 3 5 5 7 7 10 10 15 15 15 22 21 K K 26 18 28 25 18 18 20 2 6 11 12 13 17 18 27 28 30

99.2

Return

16 1 5 14 21 22 K K 19 5K 6K 18

AUGUST 1993

MODEL RR-45 ELECTRIC REACH TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

202133 202133 202134 202135 202138 202139 202140 202141 202142 202143 202144 202145 202145 202150 202151 202153 202154 202155 202155 202172 202296 202297 202299 202303 202420 202424 204317 05335-00 11009-01 11009-01 11009-01 11009-01 11009-03 11009-03 11009-03 11009-04 11009-04 11009-05 11009-05 11009-05 11009-05 11009-05 11009-05 11009-06 11009-06 11009-06 11009-06 11009-06 11009-08 11009-08 11009-08 11009-08 11009-08 11009-08 11009-08 11009-10 11009-10

4.7 1.2 4.7 4.7 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.34 3.33 1.2 1.2 3.19 10.1 5.9 5.20 2.18 3.24 3.24 3.24 3.24 10.1 2.19 10.1 0.1 2.14 1.2 4.3 2.5 3.32 2.7 2.14 2.6 3.3 2.9 3.13 2.14 2.8 2.12 6.4 3.29 5.1 1.4 3.32 5.14 5.12 5.7 5.19 5.8 5.6 5.17 5.18 5.9 5.20

7K 20 8K 14K 2 4 6 7 8 20 13 K K 14 15 12 4 8 8 2 12 11 13 3 5 5 7 12 12 23 12 12 6 3 10 20 38 9 3 15 8 3 9 58 11 23 9 10 9 55 14 14 14 14 55 10 10

11015-16 11015-30 11016-01 11016-01 11016-01 11016-01 11016-01 11016-02 11016-02 11016-02 11016-02 11016-02 11016-02 11016-02 11016-03 11016-03 11016-03 11016-03 11016-03 11016-03 11016-03 11016-03 11016-03 11016-04 11016-04 11016-05 11016-05 11016-06 11016-06 11016-06 11016-08 11016-08 11016-08 11016-08 11016-08 11016-11 11016-12 11016-12 11016-17 11016-21 11016-21 11016-21 11016-27 11016-27 11018-03 11018-08 11018-11 11020-21 11020-27 11020-27 11020-34 11020-34 11020-34 11020-37 11020-37 11020-37 11025-02

1.3 1.4 4.4 5.9 6.3 2.6 5.20 2.24 3.32 1.2 3.13 5.9 6.5 5.20 4.5 4.5 4.4 4.2 4.8 1.2 3.32 3.7 5.13 4.6 1.2 1.1 3.30 5.11 1.1 5.1 5.4 4.6 5.7 5.13 5.18 3.29 2.14 2.12 3.29 2.14 2.5 6.3 3.17 3.21 1.2 4.4 4.4 4.7 4.7 4.3 3.17 3.21 3.15 5.7 5.18 3.20 4.4

9 24 54 6 * 19 6 * 28 38 4 7 7 7 14 9 26 11 4 26 10 7 19 16 2 16 4 16 18 15 16 14 17 9 17 61 14 2 28 11 13 * 18 18 3 16 27 22 20 14 14 14 19 61 61 17 15

AUGUST 1993

Return

99.3

MODEL RR-45 ELECTRIC REACH TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

11039-29 11039-30 11039-31 11043-03 11045-03 11045-03 11045-03 11045-07 11045-08 11047-13 11047-27 11047-27 11057-13 11073-04 11073-04 11073-04 11073-04 11073-04 11073-04 11073-14 11073-16 11073-16 11073-19 11073-19 11073-19 11073-20 11073-20 11073-22 11073-22 11073-26 11073-32 11073-35 11073-35 11073-35 11073-35 11073-39 11073-39 11073-40 11073-40 11074-10 11129-03 11129-06 11135-02 11135-02 11135-06 11143-02 11143-03 11143-03 11143-03 11143-03 11143-03 11143-04 11143-04 11143-04 11143-05 11143-05 11143-05

1.4 4.7 4.6 1.4 3.29 3.3 2.6 6.3 4.2 4.4 5.7 5.18 1.4 5.6 5.19 5.8 5.5 5.16 5.17 4.3 3.17 3.21 5.9 1.4 5.20 4.3 5.12 5.16 5.5 4.1 4.9 5.7 5.16 5.5 5.18 5.7 5.18 5.7 5.18 5.1 4.4 3.32 1.2 4.7 4.2 4.5 1.4 1.3 1.1 1.2 5.13 1.4 4.6 5.14 4.4 4.5 1.2

41 26 20 18 59 37 18 * 15 44 58 58 3 12 12 12 25 25 12 22 4 4 3 36 3 10 7 12 12 12 4 6 1 1 6 42 42 43 43 24 47 8 30 1 8 10 17 4 26 29 20 22 9 9 39 17 25

11143-05 11143-06 11143-06 11143-08 11143-16 11143-19 11160-01 11160-08 11160-09 11160-09 11160-09 11160-09 11160-09 11160-09 11160-11 11160-11 11160-11 11160-11 11160-11 11160-12 11160-12 11160-14 11170-04 11170-04 11170-04 11170-05 11170-05 11170-05 11170-05 11170-05 11170-06 11170-06 11170-06 11170-06 11170-06 11170-06 11170-08 11170-08 11170-10 11170-10 11170-12 11170-12 11176-01 11176-20 11176-20 11205-01 11205-13 11205-14 11205-15 11205-17 11205-18 11205-19 11205-20 11241-01 11261-01 11261-01 11261-02

3.23 4.5 1.2 3.7 4.2 5.11 1.3 4.7 5.4 1.1 4.10 4.9 4.11 5.13 4.6 1.1 5.14 5.5 5.16 5.7 5.18 4.6 4.2 2.12 6.6 2.24 4.4 3.32 1.2 2.6 2.9 5.11 1.2 4.4 4.8 6.4 4.5 4.1 4.7 1.2 5.1 5.11 2.14 2.5 2.14 4.7 1.4 1.4 1.3 1.4 1.3 4.6 4.6 1.3 2.14 2.5 5.12

3 16 28 8 10 4 1 27 12 6 5 5 5 7 21 14 12 19 19 39 39 10 14 5 1 * 21 27 37 16 6 7 40 41 17 6 11 5 39 34 2 2 9 16 7 25 7 11 7 38 20 19 15 35 13 11 8

99.4

Return

AUGUST 1993

MODEL RR-45 ELECTRIC REACH TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

11261-04 11261-05 11261-05 11261-06 11261-06 11261-06 11261-06 11261-08 11261-08 11271-14 11271-14 11271-15 11271-15 11271-16 11271-16 11271-31 11419-03 11419-03 11419-12 11419-12 11429-04 11429-04 11459-00 11486-12 11486-12 11486-12 11695-01 11695-05 11695-06 11695-07 11695-07 11782-02 11782-04 11801-00 11805-16 11806-08 11806-08 11806-12 11806-12 11806-12 11806-12 11813-03 11813-03 11813-07 11823-06 11823-10 11823-12 11823-13 11823-27 11823-27 11823-39 11827-09 11827-09 11827-14 11827-15 11827-16 11828-06

4.3 2.14 2.12 4.2 4.5 4.4 3.29 1.2 1.2 5.1 5.11 5.1 5.11 5.7 5.18 4.4 4.4 4.4 5.9 5.20 4.7 4.8 1.3 5.3 5.13 5.15 4.4 4.4 4.4 4.1 4.5 1.1 1.1 1.3 4.6 4.2 5.14 3.21 4.6 3.17 3.15 2.12 6.6 4.2 2.24 4.4 2.5 2.5 2.5 2.24 4.4 5.7 5.18 1.3 1.3 1.1 4.7

11 16 4 13 15 25 57 12 1 18 14 17 15 31 31 34 42 55 4 4 40 3 36 7 5 2 18 28 14 24 6 20 12 34 12 6 22 7 2 7 14 7 3 3 * 8 18 5 4 * 6 21 21 12 18 9 29

11829-06 11831-06 11831-06 11852-02 11852-02 11852-02 11852-14 11852-14 11852-14 11852-14 11852-21 11852-21 11852-21 11852-21 11854-02 11854-02 11854-03 11854-03 11854-03 11854-03 11854-03 11854-03 11854-03 11854-03 11854-03 11854-04 11854-04 11854-06 11854-07 11854-10 11857-04 11857-04 11857-05 11857-05 11857-05 11857-05 11857-05 11857-06 11857-06 11857-09 11857-10 11857-10 11857-10 11857-10 11857-10 11857-11 11857-11 11857-11 11857-11 11857-11 11857-12 11857-12 11857-12 11857-12 11857-12 11857-14 11857-15

4.7 5.4 5.13 5.7 5.16 5.5 5.6 5.17 5.19 5.8 5.7 5.5 5.18 5.16 4.7 5.18 4.5 1.3 2.9 2.8 3.13 1.2 3.32 6.13 6.4 2.12 6.13 2.24 3.32 1.2 3.21 3.17 5.3 5.2 5.7 5.15 5.5 5.6 5.17 5.15 5.12 5.16 5.15 5.14 5.18 5.12 5.14 5.18 5.16 5.15 5.3 5.7 5.2 5.5 5.15 4.11 4.10

30 17 8 48 27 27 9 9 9 9 51 20 51 20 19 48 5 24 10 7 2 21 33 11 10 24 7 * 19 42 1 1 1 1 45 6 30 18 17 6 6 30 6 18 45 6 18 45 30 6 1 45 1 30 6 6 6

AUGUST 1993

Return

99.5

MODEL RR-45 ELECTRIC REACH TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

11857-16 11857-17 11857-17 11869-06 11872-02 11873-16 11873-19 11880-08 11880-08 11880-09 11880-12 11884-01 11885-10 11890-03 11890-03 11890-05 11890-10 11894-06 11894-06 11897-03 11897-03 11897-03 11898-01 11898-02 11898-03 11898-04 11898-11 11898-11 11923-12 11935-06 11936-01 11936-03 11936-07 11936-10 11936-15 11936-16 11954-03 12247-00 12298-00 12318-01 12318-01 12318-01 12318-03 12318-03 12318-03 12318-06 12318-06 12318-11 12391-01 12391-01 12391-03 12391-03 12391-03 12391-03 12391-03 12391-03 12391-03

4.11 4.10 4.9 1.1 1.3 4.5 4.3 4.2 1.2 4.3 6.3 4.1 6.13 1.4 5.4 1.3 5.1 4.1 3.30 3.30 3.31 3.28 1.1 4.11 4.7 5.12 4.9 4.10 2.24 1.4 1.4 4.7 5.12 5.12 1.4 1.4 6.5 3.32 4.7 3.19 3.14 3.18 3.14 3.19 1.4 3.19 3.14 3.7 3.14 3.19 3.27 3.13 3.13 3.13 3.16 3.19 1.4

7 7 7 21 17 7 23 18 22 7 * 4 14 6 5 15 10 2 6 2 2 1 7 4 24 3 1 4 * 27 32 23 10 4 28 26 9 21 31 5 4 48 6 14 20 3 1 5 5 6 20 10 16 18 29 15 21

12391-03 12391-03 12391-03 12391-03 12391-03 12391-03 12391-03 12391-03 12391-03 12391-03 12391-04 12391-04 12391-05 12391-05 12391-05 12391-05 12391-05 12391-05 12391-05 12391-05 12391-05 12391-05 12391-05 12391-05 12391-06 12391-06 12391-06 12391-06 12391-06 12391-06 12391-06 12391-06 12391-06 12391-07 12391-07 12391-07 12391-07 12391-07 12391-07 12391-07 12391-07 12391-07 12391-07 12391-07 12391-07 12391-07 12391-07 12391-08 12391-08 12391-08 12391-08 12391-08 12391-08 12391-08 12391-08 12391-08 12391-10

3.16 3.16 3.14 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.16 3.19 3.12 3.9 3.11 3.9 3.12 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.22 3.14 3.22 3.29 3.19 3.29 6.10 3.3 6.10 3.29 3.29 3.29 3.29 1.3 3.32 3.29 3.27 3.27 3.29 3.27 6.10 3.3 6.10 3.29 3.22 3.29 3.29 3.27 3.3 6.10 6.10 6.10 3.22

9 4 7 15 49 43 20 10 46 5 25 8 10 10 7 5 7 31 24 50 40 17 14 11 17 1 23 34 4 55 18 6 11 38 43 49 47 29 3 24 23 18 7 7 24 47 28 15 5 12 46 16 36 3 34 27 14

99.6

Return

AUGUST 1993

MODEL RR-45 ELECTRIC REACH TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

12391-12 12455-01 12459-00 13813-19 13813-19 13813-30 13813-30 13813-31 13813-31 13857-01 13857-01 14674-00 14813-00 14835-07 14835-18 14835-24 14835-27 14835-33 14835-34 14835-35 14835-36 14835-37 14835-38 14835-39 14835-44 14835-45 14835-45 14835-46 14835-46 14835-47 14835-48 14835-49 14835-56 14835-63 14835-64 14835-75 14835-76 14845-04 14848-03 14851-02 14851-02 14851-04 14859-01 14859-04 14892-01 14892-04 14898-00 14908-08 14908-08 14908-08 14908-08 14908-10 14908-10 14908-12 14908-16 14908-28 14910-02

3.7 3.32 1.4 5.19 5.8 5.16 5.5 5.17 5.6 3.28 3.31 5.11 4.3 5.13 5.15 5.15 5.13 5.15 5.15 5.15 5.13 5.13 5.13 5.13 5.3 5.3 5.13 5.3 5.13 5.3 5.15 5.15 5.13 5.15 5.15 5.15 5.13 3.32 3.22 4.1 6.13 3.23 3.32 3.22 4.3 5.1 1.4 3.10 3.17 3.21 3.15 1.1 3.20 1.3 1.4 1.4 2.7

6 22 15 13 13 26 26 13 13 6 7 6 17 2 4 4 2 4 4 4 2 2 2 2 3 3 2 3 2 3 4 4 2 4 4 4 2 4 13 17 12 4 13 2 18 9 2 11 17 17 16 15 14 13 1 44 5

14911-03 14911-06 14913-03 14913-04 14915-03 14915-05 14939-00 14944-00 14958-04 14961-00 14985-07 14986-03 14986-03 14989-17 14992-08 14992-08 14992-10 14992-17 14992-17 14993-10 14993-20 14993-20 14993-30 14994-04 14994-04 14994-05 14994-06 14994-06 14994-06 14994-06 14994-06 14994-06 14994-06 14994-08 14994-10 15677-04 15677-06 15677-08 15677-08 15677-08 19925-06 20151-00 20151-00 20151-00 20163-94 20323-00 20393-00 20904-01 20904-01 21089-02 21089-02 21089-02 21089-02 21089-02 22005-06 22012-05 22014-02

4.4 2.7 6.13 6.13 6.13 4.5 4.4 4.2 3.3 3.7 3.32 4.2 4.3 4.8 5.11 5.1 4.6 5.1 5.11 4.3 4.4 5.14 4.4 4.6 5.12 5.14 5.7 1.1 5.8 5.18 5.17 5.6 5.19 1.1 5.14 3.29 6.4 2.7 2.9 6.5 5.18 4.4 2.5 2.6 6.7 4.2 10.1 4.5 4.8 5.7 5.2 5.3 5.15 5.5 4.7 1.3 3.21

50 2 1 4 20 2 3 2 45 2 2 22 9 7 3 3 3 14 17 6 32 14 17 17 12 23 56 3 8 56 8 8 8 1 13 56 7 9 7 8 12 12 3 4 5 20 3 20 2 46 2 2 7 29 28 28 2

AUGUST 1993

Return

99.7

MODEL RR-45 ELECTRIC REACH TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

22014-02 22050-03 23228-01 23228-02 23309-01 23309-02 25008-01 25008-01 25008-02 25008-02 25008-03 25008-03 25008-04 25008-04 25094-01 25094-02 25094-03 25109-05 25109-05 25189-02 25203-06 25203-07 25203-08 25204-03 25204-06 25204-07 25275-06 25275-06 25332-01 25332-01 25332-01 25332-01 25332-01 25332-01 25332-01 25332-01 26204-00 26210-02 26210-03 26270-00 26270-00 26389-00 26493-01 26519-02 26617-03 26618-04 26629-00 26645-00 26649-01 26649-01 26649-02 26649-02 26662-01 26662-01 26743-00 27303-00 27303-00

3.17 4.7 2.6 2.6 2.6 2.6 5.1 5.11 5.11 5.1 5.11 5.1 5.11 5.1 2.15 2.15 2.15 3.27 3.29 4.8 4.8 4.8 4.8 4.8 4.8 4.8 2.15 2.29 2.9 2.24 2.8 2.5 2.7 6.4 6.3 3.3 2.6 2.24 2.24 4.2 0.1 5.13 5.14 5.13 5.14 2.6 6.13 5.14 6.6 6.3 6.6 6.3 6.5 6.13 0.1 2.5 4.4

2 32 3 3 15 15 6 24 24 6 24 6 24 6 22 22 23 19 45 8 10 10 10 9 9 9 12 11 1 3 1 8 1 1 13 43 2 1 1 1 16 16 17 15 15 14 21 16 8 2 8 2 12 13 1 10 53

27303-00 27551-02 27561-03 27692-00 27693-02 27693-02 27693-04 27694-00 27697-00 27702-02 27899-00 27900-00 27901-00 27901-00 27902-00 27902-00 28159-04 28159-06 29304-00 29329-00 29408-00 30320-01 30434-00 30553-02 30553-05 30553-05 30553-06 30553-06 30553-07 30554-00 30554-00 30554-00 30554-00 30554-00 30558-00 30558-00 30558-00 30559-00 30612-01 30612-01 31057-04 31057-04 40000-00 40001-00 40002-00 40003-00 40004-00 40005-00 40006-00 40007-00 40009-00 40011-00 40012-00 40017-00 40018-00 40020-00 40022-00

2.6 6.13 4.1 2.15 2.15 2.15 2.15 2.13 2.29 2.13 2.12 2.12 2.12 1.2 2.12 1.2 5.14 5.14 2.6 2.14 2.15 3.29 4.5 5.14 5.4 5.13 5.4 5.13 5.14 5.1 5.11 5.3 5.15 5.13 5.3 5.13 5.15 5.14 3.28 3.31 3.17 3.21 1.3 1.4 1.3 1.4 1.3 1.3 1.4 1.4 1.4 1.1 1.4 1.4 1.4 1.4 1.4

10 16 18 17 7 2 7 11A 13 11B 11 11 17 41 17 41 21 11 11 6 24 36 3 1 15 10 6 14 7 7 21 5 5 3 4 1 3 8 7 6 16 16 25 10 2 42 32 6 35 25 8 31 37 31 33 5 40

99.8

Return

AUGUST 1993

MODEL RR-45 ELECTRIC REACH TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

40023-00 40024-01 40024-02 40030-02 40045-00 40045-00 40047-00 40047-00 40051-00 40051-00 40052-00 40052-00 40058-02 40067-00 40068-00 40068-00 40070-01 40070-02 40070-03 40070-04 40070-05 40070-06 40070-07 40070-08 40070-10 40070-11 40071-01 40071-02 40071-03 40071-04 40071-05 40071-06 40071-07 40071-08 40071-09 40077-00 40077-00 40089-01 40089-02 40089-03 40089-04 40089-05 40089-06 40089-07 40089-08 40089-09 40089-11 40092-01 40092-01 40092-02 40092-02 40092-03 40092-03 40092-04 40092-04 40092-05 40092-05

1.3 1.4 1.4 2.8 5.4 5.13 3.31 3.28 3.28 3.31 3.28 3.31 5.14 3.30 3.31 3.28 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30 2.9 6.4 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.29 5.13 3.29 5.13 3.29 5.13 3.29 5.13 3.29 5.13

11 30 34 9 14 11 8 8 5 5 4 4 6 11 13 13 10 10 10 10 10 10 10 10 10 10 8 8 8 8 8 8 8 8 8 11 11 3 3 3 3 3 3 3 3 3 3 44 6 44 6 44 6 44 6 44 6

40092-06 40092-06 40092-07 40092-07 40092-08 40092-08 40092-09 40092-09 40092-10 40092-11 40092-11 40093-01 40094-01 40100-00 40102-01 40102-01 40102-01 40103-01 40103-02 40103-02 40103-02 40103-02 40103-03 40103-03 40103-03 40103-03 40104-00 40104-00 40104-00 40104-00 40105-00 40107-00 40107-01 40136-00 40152-01 40152-02 40152-03 40152-04 40165-00 40170-00 40175-00 40177-00 40178-00 40181-00 40182-00 40187-00 40188-00 40203-00 40216-00 40218-00 40225-00 40228-03 40228-05 40233-00 40234-00 40234-01 40236-01

3.29 5.13 3.29 5.13 3.29 5.13 3.29 5.13 5.13 3.29 5.13 4.7 1.2 6.10 3.9 4.5 3.3 1.1 5.7 5.18 5.5 5.16 5.7 5.16 5.5 5.18 5.7 5.16 5.18 5.5 4.5 3.27 3.29 4.7 4.8 4.8 4.8 4.8 4.6 4.6 4.6 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 4.6 5.11 5.11 5.1 4.1 4.1 4.1 4.1

44 6 44 6 44 6 44 6 6 44 6 3 4 22 6 13 28 8 11 11 7 7 4 8 8 4 3 9 3 9 4 17 13 34 16 16 16 16 11 4 8 19 25 30 29 23 32 11 24 22 1 11 20 19 15 15 11

AUGUST 1993

Return

99.9

MODEL RR-45 ELECTRIC REACH TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

40237-00 40237-00 40237-00 40238-00 40238-02 40239-01 40239-02 40254-00 40263-00 40265-00 40267-00 40274-00 40275-01 40285-00 40286-00 40290-00 40295-00 40323-00 40345-00 40345-00 40353-03 40354-00 40354-00 40354-00 40354-00 40355-01 40355-01 40355-02 40355-02 40356-00 40357-01 40357-01 40357-01 40357-01 40357-02 40357-02 40358-01 40358-01 40358-01 40358-01 40358-02 40358-02 40359-00 40359-00 40359-00 40359-00 40359-00 40394-00 40402-00 40408-00 40408-00 40410-00 40412-04 40412-04 40412-04 40414-00 40415-00

4.1 4.2 4.3 4.4 4.1 4.1 4.1 4.9 1.1 4.7 1.3 4.2 4.2 3.10 3.10 3.10 4.5 3.7 5.16 5.5 3.28 5.7 5.18 5.16 5.5 5.16 5.5 5.16 5.5 5.16 5.7 5.16 5.5 5.18 5.5 5.16 5.7 5.18 5.5 5.16 5.16 5.5 5.7 5.18 5.5 5.16 5.5 4.4 4.4 3.21 3.17 4.5 2.29 0.1 0.1 4.2 4.1

22 4 1 13 16 23 23 11 17 33 31 5 12 9 13 3 12 4 24 24 3 50 50 21 21 23 23 5 5 13 7 15 15 7 2 2 9 9 17 17 4 4 10 10 18 18 13 43 5 3 3 18 2 14 13 16 9

40416-00 40416-00 40418-00 40419-00 40420-00 40421-00 40424-00 40425-00 40441-00 40441-00 40441-00 40441-00 40467-00 40467-01 40470-00 40472-00 40472-00 40473-00 40473-00 40482-01 40486-00 40486-01 40488-00 40499-00 40499-00 40499-00 40499-00 40514-00 40518-01 40518-02 40518-03 40518-04 40527-01 40527-02 40527-03 40527-04 40534-01 40534-01 40534-02 40534-02 40534-03 40534-03 40534-04 40534-04 40535-01 40535-02 40535-04 40539-01 40539-02 40539-03 40539-04 40540-00 40542-00 40544-00 40544-01 40547-00 40548-00

4.4 2.6 4.1 4.1 4.1 4.1 0.1 1.1 5.17 5.19 5.6 5.8 5.11 5.1 3.10 5.11 5.1 1.4 1.3 4.4 5.11 5.4 3.15 5.19 5.17 5.6 5.8 5.1 5.3 5.3 5.3 5.3 5.2 5.2 5.2 5.2 5.4 3.27 5.4 3.27 5.4 3.27 5.4 3.27 3.28 3.28 3.28 3.28 3.28 3.28 3.28 5.4 5.4 5.1 5.1 5.1 5.7

1 9 21 7 14 6 9 2 11 11 11 11 12 21 K 22 25 4 10 2 13 26 15 2 2 2 2 1 9 9 9 9 3 3 3 3 13 13 13 13 13 13 13 13 3 3 3 10 10 10 10 3 1 12 13 8 47

99.10

Return

AUGUST 1993

MODEL RR-45 ELECTRIC REACH TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

40548-00 40548-00 40548-00 40565-00 40570-00 40570-00 40589-00 40593-00 40593-00 40593-00 40593-00 40641-00 40641-00 40641-00 40641-00 40676-00 40677-00 40679-00 40786-01 40789-01 40791-00 40816-00 40823-00 40828-00 40829-00 40882-00 40885-00 40885-00 40891-01 40891-01 40891-02 40891-02 40891-03 40891-03 40891-04 40891-04 40891-05 40891-05 40891-06 40891-06 40891-07 40891-07 40891-08 40891-08 40891-09 40891-09 40892-01 40892-02 40892-03 40892-04 40892-05 40892-06 40892-07 40892-08 40892-09 40919-00 40923-00

5.18 5.16 5.5 5.13 3.21 3.17 5.16 5.8 5.17 5.19 5.6 5.19 5.8 5.17 5.6 4.4 4.3 4.3 4.1 4.1 1.2 5.6 4.6 1.4 1.4 3.32 1.2 4.7 3.29 5.15 3.29 5.15 3.29 5.15 3.29 5.15 3.29 5.15 3.29 5.15 3.29 5.15 3.29 5.15 3.29 5.15 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30 4.1 4.1

47 28 28 18 5 5 3 10 10 10 10 4 4 4 4 11 24 4 8 13 27 17 19 16 19 32 33 38 29 9 29 9 29 9 29 9 29 9 29 9 29 9 29 9 29 9 3 3 3 3 3 3 3 3 3 1 3

40923-01 40931-00 40936-00 40940-00 40943-00 40944-00 40945-00 40946-00 40988-00 40988-00 40988-01 40988-01 41064-00 41064-01 41064-02 41084-00 41084-00 41084-01 41084-01 41087-00 41147-00 41171-00 41178-00 41178-00 41187-00 41187-00 41188-00 41194-00 41194-00 41199-00 41213-00 41213-00 41221-00 41222-00 41222-00 41226-00 41226-00 41227-00 41228-00 41228-01 41230-00 41241-00 41242-00 41242-00 41242-00 41242-00 41243-00 41243-00 41243-00 41243-00 41243-00 41243-00 41243-01 41243-01 41243-01 41243-01 41243-01

4.1 4.3 4.7 4.2 1.2 1.2 4.7 4.7 5.19 5.8 5.17 5.6 4.8 4.8 4.8 5.11 5.1 5.1 5.11 4.6 4.3 5.11 3.22 3.23 3.14 3.19 3.19 3.12 5.12 3.13 3.21 3.17 3.17 3.17 3.21 3.13 3.18 3.29 3.13 3.13 3.14 3.29 3.13 3.16 2.10 6.5 3.16 2.10 3.13 2.11 3.18 6.5 2.10 2.11 3.13 3.16 6.5

3 20 21 9 31 44 36 2 7 7 7 7 12 12 12 10 22 22 10 18 16 5 12 2 2 1 2 3 11 6 K K 6 11 11 20 7 40 22 23 3 22 11 2 1 11 1 5 1 5 1 1 5 5 1 1 1

AUGUST 1993

Return

99.11

MODEL RR-45 ELECTRIC REACH TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

41243-01 41244-00 41255-00 41255-00 41255-00 41255-00 41257-00 41260-00 41297-00 41301-00 41306-00 41309-00 41312-00 41313-00 41314-00 41318-00 41322-00 41324-00 41331-00 41331-00 41331-00 41331-00 41331-00 41331-00 41336-00 41337-00 41337-00 41338-00 41338-00 41339-00 41343-00 41344-00 41345-00 41346-00 41347-00 41348-00 41349-00 41350-00 41351-00 41354-00 41355-00 41357-00 41361-00 41361-00 41364-00 41364-00 41364-00 41364-00 41364-00 41365-00 41367-00 41391-00 41395-00 41395-00 41395-01 41395-01 41399-00

3.18 3.27 2.9 2.10 2.11 2.8 3.30 3.29 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.3 4.3 4.4 4.3 3.11 2.5 3.12 2.6 3.3 3.32 1.2 3.32 4.7 3.32 3.32 1.2 1.2 3.32 1.2 3.32 3.32 3.32 3.32 3.32 3.32 3.32 3.32 2.6 6.3 3.27 3.29 2.5 3.22 4.4 4.6 5.18 3.20 5.7 5.18 5.7 5.18 5.7

1 9 13 2 2 11 5 51 31 40 36 29 35 33 38 21 5 24 13 8 9 8 7 25 23 35 1 35 17 11 43 36 7 39 26 5 25 24 34 20 16 18 6 9 21 8 7 7 22 1 40 13 35 35 23 23 13

41399-00 41403-00 41403-00 41403-01 41403-01 41408-00 41408-00 41416-00 41416-00 41417-00 41417-00 41419-00 41419-00 41420-00 41420-00 41421-00 41421-00 41422-00 41422-00 41423-00 41423-00 41424-00 41424-00 41426-00 41426-01 41439-00 41459-00 41459-00 41460-00 41460-00 41460-01 41460-01 41461-00 41461-00 41461-01 41461-01 41464-00 41464-00 41469-00 41469-00 41469-00 41470-00 41472-00 41472-00 41475-00 41476-00 41476-00 41477-00 41478-00 41478-00 41478-00 41486-00 41486-00 41494-00 41494-00 41494-01 41494-02

5.18 5.7 5.18 5.7 5.18 5.7 5.18 5.7 5.18 5.7 5.18 5.7 5.18 5.7 5.18 5.7 5.18 5.7 5.18 5.7 5.18 5.7 5.18 3.7 3.7 6.13 5.7 5.18 6.10 6.3 6.10 6.3 6.10 6.3 6.10 6.3 6.3 2.6 3.16 5.6 5.17 3.17 3.21 3.17 3.18 5.7 5.18 3.18 2.11 6.5 3.18 2.9 2.8 2.7 2.7 2.7 2.7

13 34 34 32 32 5 5 37 37 36 36 24 24 19 19 20 20 18 18 14 14 22 22 3 3 22 59 59 20 6 20 6 1 5 1 5 7 5 10 1 1 15 20 20 22 60 60 24 1 11 21 13 12 6 10 6 6

99.12

Return

AUGUST 1993

MODEL RR-45 ELECTRIC REACH TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

41494-03 41494-04 41494-05 41494-06 41494-07 41494-08 41500-00 41500-00 41501-00 41501-00 41503-00 41503-00 41504-00 41504-00 41508-00 41508-00 41508-01 41508-01 41509-00 41509-00 41510-00 41510-00 41512-00 41517-00 41519-00 41521-00 41534-00 41534-00 41535-00 41544-00 41544-00 41545-00 41547-00 41550-00 41558-00 41559-00 41559-00 41559-00 41561-00 41561-00 41561-00 41563-00 41564-00 41581-00 41581-00 41584-00 41585-00 41585-00 41586-00 41587-00 41587-00 41588-00 41588-00 41596-00 41596-00 41602-00 41602-00

2.7 2.7 2.7 2.7 2.7 2.7 5.7 5.18 5.7 5.18 5.7 5.18 5.7 5.18 5.7 5.18 5.7 5.18 5.7 5.18 5.7 5.18 3.18 3.18 3.23 3.23 3.31 3.28 3.30 3.9 1.1 3.10 4.8 4.8 3.17 3.16 5.17 5.6 3.18 5.8 5.19 3.21 3.21 5.4 5.13 5.14 5.4 5.13 5.14 5.4 5.13 2.9 6.4 2.9 6.4 2.9 6.4

6 6 6 6 6 6 33 33 1 1 41 41 44 44 54 54 52 52 53 53 2 2 16 25 1 1 K 17 K 7 13 12 6 1 15 32 15 15 40 1 1 15 6 11 23 5 10 22 4 9 21 15 14 19 18 17 16

41602-01 41602-01 41610-00 41614-00 41614-01 41616-00 41622-00 41622-00 41623-00 41623-00 41624-00 41627-00 41628-00 41630-00 41642-00 41648-00 41680-00 41680-00 41680-02 41693-01 41693-02 41693-03 41693-04 41693-05 41693-06 41693-07 41693-08 41693-09 41693-16 41694-01 41694-02 41694-03 41694-04 41694-05 41694-06 41694-07 41694-08 41694-09 41694-16 41694-17 41695-00 41695-01 41695-02 41695-03 41695-04 41695-05 41695-06 41695-07 41695-08 41695-09 41700-00 41700-00 41704-00 41704-00 41710-00 41711-00 41714-00

2.9 6.4 6.13 6.13 6.13 6.13 6.3 6.4 6.5 6.4 6.10 6.13 6.13 5.11 4.2 1.3 3.23 3.23 3.23 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.12 5.12 5.12 5.12 5.12 5.12 5.12 5.12 5.12 5.12 5.5 5.16 5.7 5.18 2.14 2.14 2.14

18 17 5 9 10 15 8 19 10 13 14 2 3 1 19 3 2 2 2 8 8 8 8 8 8 8 8 8 8 20 20 20 20 20 20 20 20 20 20 20 1 1 1 1 1 1 1 1 1 1 3 3 40 40 1 8 4

AUGUST 1993

Return

99.13

MODEL RR-45 ELECTRIC REACH TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

41715-00 41757-01 41757-01 41757-01 41757-01 41757-02 41757-02 41757-02 41757-02 41771-00 41771-00 41771-00 41771-00 41780-00 41790-00 41794-00 41796-00 41800-00 41981-00 41981-00 41981-00 41981-00 42018-00 42019-00 42093-00 42093-00 42094-00 42094-00 42115-00 42117-00 42125-00 42127-00 42129-00 42136-00 42137-00 42138-00 42139-00 42139-00 42140-00 42143-00 42152-00 42152-01 42155-00 42155-01 42157-00 42158-00 42159-00 42163-00 42166-00 42167-00 42167-01 42170-00 42171-00 42173-00 42175-00 42176-00 42178-00

2.14 2.5 2.14 2.15 6.6 2.15 2.5 2.14 6.6 2.8 2.9 2.6 6.4 3.22 4.2 4.4 4.4 2.29 5.8 5.19 5.6 5.17 3.3 3.3 5.6 5.17 5.8 5.19 4.10 4.10 4.10 4.11 4.11 4.11 4.9 4.9 4.9 4.9 4.9 4.9 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.20 3.20 3.20 3.20 3.20 3.20 4.10 4.11

2 17 5 1 6 1 17 5 6 2 2 13 2 12 21 52 49 4 5 5 5 5 18 12 3 3 3 3 2 1 9 2 1 9 2 3 2 10 9 6 * * 1 1 8 12 2 7 K 18 18 7 1 6 K 3 3

46266-00 48604-03 49219-00 49239-03 49283-00 49304-00 49326-00 49327-00 49328-00 49329-00 49330-00 49333-00 49338-00 49339-00 49343-00 49369-00 49384-05 49397-00 49397-01 49399-00 49399-00 49399-00 49399-00 49399-00 49399-00 49399-01 49399-01 49399-01 49399-01 49399-01 49399-01 49399-01 49458-00 49458-00 49458-00 49459-00 49459-00 49459-01 49459-01 49501-00 49501-00 49516-00 49516-01 49516-12 49516-26 49516-27 49516-28 49516-29 49516-30 49516-31 49516-32 49516-33 49516-35 49516-36 49516-38 49516-39 49516-40

1.3 3.29 3.29 4.1 2.6 4.4 2.29 3.29 3.22 4.4 4.4 3.22 2.21 2.22 2.14 2.14 0.1 6.10 6.10 2.12 2.12 2.5 6.3 2.6 6.6 2.12 2.29 2.12 2.5 6.6 6.3 2.6 6.5 6.3 6.13 6.13 6.5 6.13 6.5 2.9 6.4 3.22 3.29 3.29 6.10 6.10 6.10 6.10 6.10 6.10 6.10 3.29 3.22 3.22 3.29 3.22 3.22

33 50 35 23 21 56 3 60 21 45 48 18 16 16 3 17 5 31 31 1 19 1 1 1 5 19 1 1 1 5 1 1 14 3 6 18 15 19 13 16 15 8 20 9 5 19 19 21 21 13 8 9 20 11 19 11 20

99.14

Return

AUGUST 1993

MODEL RR-45 ELECTRIC REACH TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

49517-02 49517-03 49517-12 49531-00 49545-00 49548-00 49548-00 49548-00 49557-00 49561-00 49563-00 49563-00 49564-00 49564-00 49565-00 49565-00 49566-00 49566-00 49571-00 49573-00 49574-00 49578-00 49579-00 49580-01 49582-00 49582-01 49582-02 49591-00 49594-02 49594-02 49595-00 49596-00 49597-01 49601-00 49602-00 49604-00 49604-00 49604-00 49604-00 49604-00 49604-00 49604-00 49604-00 49604-00 49604-00 49604-00 49604-00 49604-00 49604-00 49604-00 49604-00 49604-00 49604-00 49604-00 49604-00 49604-00 49604-00

3.3 3.3 3.3 3.16 2.12 3.28 3.30 3.31 2.7 3.18 5.7 5.18 5.7 5.18 5.7 5.18 5.7 5.18 3.20 3.19 2.7 3.16 3.16 3.18 3.3 3.3 3.9 4.4 3.29 3.3 3.3 3.3 3.3 3.32 3.32 3.16 3.16 3.16 3.13 3.16 3.16 3.16 3.13 3.16 3.16 3.13 3.13 3.16 3.13 3.12 3.18 3.18 3.18 3.18 3.18 3.18 3.18

56 32 20 30 23 2 1 1 7 27 57 57 25 25 26 26 16 16 12 7 4 14 13 17 21 26 1 46 25 1 48 8 16 15 12 5 28 31 7 24 16 12 21 22 21 9 19 8 15 4 14 19 11 39 6 44 31

49604-00 49604-00 49604-00 49604-01 49604-01 49604-01 49604-01 49604-01 49604-01 49604-01 49604-01 49604-01 49604-01 49604-01 49604-01 49604-01 49604-01 49604-01 49604-01 49604-01 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-03 49604-03 49604-03 49605-00 49607-00 49607-00 49608-00 49608-00 49608-00

3.18 3.18 3.18 3.12 3.11 3.12 3.9 3.9 3.11 3.12 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.29 3.27 3.29 3.29 3.22 3.29 3.22 3.22 3.29 3.22 3.27 3.27 3.29 3.27 3.27 3.29 3.29 3.22 3.27 6.10 6.10 6.10 6.10 6.10 6.10 3.3 6.10 6.10 3.29 3.29 3.29 2.6 2.6 6.3 2.9 2.8 6.5

8 47 23 11 6 14 4 9 3 6 30 53 15 19 10 23 49 55 41 3 16 24 18 11 16 33 6 24 27 19 6 3 23 15 12 3 6 10 10 12 4 15 7 17 30 5 25 33 42 54 39 17 12 10 14 13 4

AUGUST 1993

Return

99.15

MODEL RR-45 ELECTRIC REACH TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

49608-00 49609-00 49609-00 49609-00 49609-00 49610-00 49610-00 49610-00 49610-00 49610-00 49610-00 49610-00 49610-00 49611-00 49611-00 49611-00 49611-00 49611-00 49611-00 49611-00 49612-05 49612-06 49615-02 49615-02 49615-02 49616-00 49616-00 49617-00 49617-01 49617-02 49617-03 49617-04 49617-05 49617-06 49617-09 49617-10 49617-11 49617-12 49617-13 49617-14 49617-15 49617-16 49620-00 49620-01 49620-02 49620-03 49620-04 49620-05 49620-06 49620-07 49620-17 49620-18 49623-00 49623-01 49623-02 49624-00 49624-02

6.4 2.9 2.8 6.4 6.5 2.9 2.11 2.10 2.8 2.7 6.4 6.5 6.3 2.11 2.8 2.9 2.10 6.3 6.5 6.4 4.4 4.4 3.22 3.29 6.10 3.16 3.18 3.16 3.16 3.13 3.13 3.13 3.16 3.16 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.16 3.3 3.27 3.18 3.29

13 12 10 12 2 8 4 4 5 8 8 5 12 3 3 3 3 11 3 3 37 30 9 17 29 11 38 26 18 12 5 13 17 6 35 34 37 36 3 2 33 32 1 1 1 1 1 1 1 1 1 1 15 52 11 29 31

49625-00 49631-10 49631-10 49632-01 49632-01 49632-02 49634-00 49637-02 49640-00 49640-01 49640-02 49640-03 49640-04 49640-05 49640-06 49640-07 49640-08 49640-11 49640-21 49640-22 49641-00 49641-01 49641-02 49641-03 49641-04 49641-05 49641-06 49641-06 49641-22 49641-22 49641-24 49641-26 49641-35 49641-44 49642-01 49642-01 49642-04 49642-06 49643-24 49649-02 49651-01 49651-02 49652-01 49653-00 49653-00 49653-01 49653-01 49653-01 49653-02 49653-02 49653-08 49653-08 49653-09 49653-13 49653-14 49653-14 49654-01

3.29 3.27 3.29 3.12 3.11 3.29 3.18 6.10 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.11 3.11 3.12 3.12 3.12 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.29 3.27 3.29 3.27 3.29 3.29 3.12 3.11 3.3 3.3 3.18 3.3 3.3 3.3 3.3 3.13 3.18 3.12 3.3 3.3 3.22 6.10 3.16 3.18 3.18 3.22 3.29 6.10 3.9

32 2 2 13 2 26 30 6 2 2 2 2 2 2 2 1 1 2 2 2 30 30 30 30 30 30 30 52 4 4 21 8 30 30 12 4 7 51 27 2 9 4 13 17 4 9 39 29 15 10 23 45 18 4 10 32 8

99.16

Return

AUGUST 1993

MODEL RR-45 ELECTRIC REACH TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

49654-01 49654-01 49654-08 49654-08 49654-12 49655-00 49655-00 49655-00 49655-01 49655-01 49655-01 49656-00 49656-00 49656-00 49656-02 49656-02 49656-03 49656-03 49656-10 49656-14 49656-14 49656-14 49656-15 49656-15 49656-15 49656-17 49656-18 49666-12 49670-00 49674-01 49680-00 49696-03 49696-03 49696-03 49696-03 49717-01 49717-01 49717-02 49717-02 49728-00 49744-02 49744-03 49744-04 49746-00 49751-04 49751-06 49756-00 49761-11 49771-00 49776-00 49785-01 49785-01 49794-00 49794-00 49819-00 49830-00 49830-01

3.11 3.12 3.16 3.18 3.27 3.13 3.16 3.18 3.16 3.9 3.3 3.16 3.13 3.18 3.22 6.10 3.29 3.29 3.3 3.27 3.29 6.10 3.29 3.27 6.10 3.29 3.29 3.3 10.1 3.3 2.24 5.19 5.17 5.8 5.6 4.4 3.29 6.5 6.13 0.1 3.32 3.32 3.32 1.2 4.4 4.3 4.7 4.8 2.5 6.10 5.6 5.17 1.2 2.6 4.3 2.5 2.5

5 5 20 42 5 14 27 13 7 3 22 3 8 9 22 16 48 41 54 22 5 23 14 14 2 53 37 35 9 46 * 6 6 6 6 23 62 6 17 4 29 31 30 32 51 19 37 7 15 26 16 16 24 5 15 6 6

49831-00 49832-00 49832-00 49832-00 49832-00 49832-00 49837-00 49837-00 49837-00 49840-09 49840-10 49843-00 49852-02 49852-03 49852-04 49854-02 49854-02 49854-05 49855-16 49855-16 49855-22 49855-22 49855-24 49856-27 49856-29 49856-49 49856-85 49856-86 49861-05 49861-05 49861-05 49885-01 49886-09 49886-09 49887-01 49891-00 49892-01 49892-10 49895-00 49898-01 49899-00 49910-02 49910-03 49910-03 49914-00 49916-00 49919-02 49919-03 49922-01 49922-01 49923-02 49925-01 49925-01 49925-02 49925-02 49925-03 49925-03

2.5 5.12 5.14 5.15 5.18 5.16 5.3 5.13 5.15 3.11 3.11 5.4 6.7 2.20 2.20 2.20 6.7 2.20 6.6 6.3 2.20 2.12 2.20 2.12 2.12 6.7 6.7 6.6 2.9 2.8 6.4 6.13 2.12 6.6 4.4 4.5 4.1 4.4 0.1 0.1 0.1 4.11 4.10 4.9 4.8 4.2 4.3 4.5 4.4 4.1 1.1 5.11 5.1 5.11 5.1 5.1 5.11

14 5 19 7 46 29 6 4 1 1 1 4 2 3 4 2 1 2 2 4 1 6 1 12 25 3 4 7 4 4 4 8 8 4 4 8 20 19 7 15 8 8 8 8 5 7 2 1 9 10 27 18 16 18 16 16 18

AUGUST 1993

Return

99.17

MODEL RR-45 ELECTRIC REACH TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

49925-04 49925-04 49925-04 49925-04 49925-05 49925-05 49925-05 49925-05 49925-06 49925-06 49925-06 49925-07 49925-08 49925-09 49926-08 49926-08 49926-08 49928-07 49929-01 49929-03 49929-06 49929-07 49929-08 49929-08 49940-00 49940-00 49940-00 49940-00 49941-01 49956-02 49965-00 49965-00 49966-01 49966-02 49967-01 49967-02 49967-03 49967-04 49967-05 49967-06 49967-07 49967-08 49967-09 49967-10 49967-13 49967-13 49967-14 49967-14 49968-00 49969-01 49969-02 49969-03 49969-04 49970-00 49970-02 49970-03 49971-00

5.7 5.18 5.16 5.5 5.7 5.16 5.18 5.5 5.7 5.16 5.5 4.6 4.6 4.6 5.7 4.6 5.18 1.3 3.15 5.4 1.1 1.1 3.10 1.1 5.7 5.16 5.18 5.5 5.13 3.3 4.3 2.6 1.4 1.3 1.4 1.4 1.4 1.4 1.4 1.4 1.3 1.3 1.3 1.3 5.16 5.5 5.5 5.16 1.3 1.3 1.3 1.3 1.3 1.4 1.4 1.4 1.4

12 12 6 6 12 6 12 6 12 6 6 5 6 7 15 13 15 30 20 2 28 22 14 10 49 22 49 22 17 33 8 8 43 14 39 39 39 9 9 9 19 19 19 19 14 14 14 14 26 8 8 8 8 14 14 14 29

99.18

Return

PART #

FIG.#

ITEM #

49972-01 49972-02 49972-04 49973-01 49973-01 49974-01 49974-01 49975-00 49990-00 49991-00 49993-02 49993-02 49993-02 49994-01 49994-01 49994-01 50000-13 50000-13 50001-07 50001-11 50001-11 50001-11 50001-11 50003-01 50003-02 50016-04 50023-00 1-08759-00 496042-07 49856-104 49856-112 49856-113 49856-114 49856-115 49856-116 49856-117 49856-118 49856-119 49856-120 49856-121 300073-000 300074-001 300074-002 300074-003 300074-004 300084-000 300085-000 300086-000 300110-000 300110-000 300113-000 300143-000 300184-000 300246-000 300247-000 300248-000 300249-000

1.3 1.3 1.3 1.4 1.3 1.3 1.4 0.1 0.1 4.4 5.4 5.14 5.13 5.4 5.14 5.13 2.15 2.15 2.29 2.13 2.13 2.15 2.15 2.15 2.15 3.23 4.4 3.7 3.9 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.20 2.20 2.15 2.19 2.19 2.19 2.19 2.13 2.13 2.13 2.29 2.15 2.15 3.6 3.6 3.24 3.24 3.24 3.24

27 5 21 12 22 23 13 3 2 20 8 3 12 7 2 13 21 3 9 25 * 20 4 5 19 5 57 1 11 22 16 14 18 15 9 10 20 21 6 5 8 1 3 7 10 10 32 21 12 11 * 21 K 14 7 2 10

AUGUST 1993

MODEL RR-45 ELECTRIC REACH TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

300250-000 300266-000 300267-000 300268-000 300269-000 300270-000 300271-000 300272-000 300274-000 300275-000 300292-000 300292-000 300293-000 300294-000 300294-000 300295-000 300296-000 300297-000 300299-000 300299-000 300300-000 300301-000 300301-000 300302-000 300302-000 300303-000 300303-000 300304-000 300304-000 300305-000 300305-000 300307-000 300307-000 300308-000 300309-000 300310-000 300311-000 300312-000 300313-000 300314-000 300315-000 300316-000 300317-000 300326-000 300327-000 300333-000 300333-000 300334-000 300334-000 300374-002 300378-002 300665-000 300665-000 300665-001 300665-002 300665-003 300665-004

3.24 6.12 6.12 6.12 6.11 6.11 6.12 6.12 6.12 6.12 2.21 2.22 2.21 2.22 2.21 2.21 2.21 2.21 2.22 2.21 2.21 2.22 2.21 2.21 2.22 2.21 2.22 2.21 2.22 2.22 2.21 2.21 2.22 2.21 2.21 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 4.5 3.3 4.5 3.3 0.1 0.1 2.12 3.5 2.23 2.23 2.23 2.23

K 7 17 1 1 2 12 22 2 18 5 5 6 1 1 11 10 14 4 4 3 2 2 9 9 8 8 7 7 15 15 12 12 11 10 6 11 10 13 14 3 7 15 11 10 19 57 19 57 * * 13 1 6 7 3 11

AUGUST 1993

Return

PART #

FIG.#

ITEM #

300666-000 300666-000 300666-001 300666-002 300666-003 300666-004 300666-007 300666-008 300666-010 300666-012 300666-013 300666-014 300666-015 300666-016 300666-017 300666-018 300670-000 300681-000 300681-002 300681-006 300681-007 300681-008 300792-000 300793-000 300948-000 300948-000 300949-000 300949-000 300979-003 300979-004 300979-007 301120-000 301121-000 301122-000 301123-000 301125-000 301126-000 301126-000 301147-000 301281-000 301327-043 301327-044 301327-045 301363-000 301491-000 301507-000 301508-000 301529-000 301567-000 302211-000 52-00254-00 52-00257-00 52-00260-00 52-00267-00 52-00269-00 52-00327-00 52-05007-00

3.5 2.12 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.21 3.5 3.6 3.6 3.6 3.6 2.24 2.24 6.11 6.12 6.12 6.11 2.29 2.29 2.29 2.15 2.15 2.15 2.15 2.15 2.29 2.15 2.15 2.13 3.24 3.24 3.24 0.1 3.5 3.5 3.5 10.1 2.13 2.13 0.1 0.1 0.1 0.1 0.1 0.1 5.4

1 13 1 3 8 14 * * 2 10 12 4 11 9 5 13 13 2 2 19 6 10 * * 7 27 27 7 6 5 7 16 9 6 14 10 14 18 15 10 2 7 14 * 3 6 5 8 11D 11C 6 6 6 6 6 6 27

99.19

MODEL RR-45 ELECTRIC REACH TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

52-05007-00 52-05007-00 52-05054-00 52-05102-00 52-05103-00 52-05104-00 52-05104-00 52-05108-00 52-05108-00 52-07901-01 52-07901-01 52-07901-01 52-07901-03 52-07920-00 52-07920-00 52-07921-00

5.11 4.1 3.3 3.32 3.18 3.9 3.3 3.22 3.22 2.5 2.24 4.4 2.24 2.9 2.8 6.4

25 * 44 14 28 2 42 3 25 2 * 7 * 5 6 5

99.20

Return

PART #

FIG.#

ITEM #

AUGUST 1993

Return

THE PRIME-MOVER CO. 3000 NORTH US HIGHWAY 61 MUSCATINE, IOWA 52761-5810

PROUDLY Made in AMERICA

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FIGURE 2.19 LIFT PUMP MOTOR ASSEMBLY

Effective Serial Number RR4525145001

2.33 Return

JULY 1996

2.3 FIG. #

IITEM # PART #

NAME

# FOR ASSY.

UNITS

2.19 2.19 2.19

* * *

300282-000 300281-000 305933-000

Lift Pump Motor Assembly, 24 Volt Lift Pump Motor Assembly, 36 Volt Lift Pump Motor Assembly, RR-45Z

1 1 1

24 Volt 36 Volt RR-45Z

2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

---------------------------------------------------300418-000 ----------------------------------------------------------------------------------------------------------------------------------------300412-000 -----------------29056-00

Coil, field Terminal assembly Brush Spring, brush Plate, brush Bearing Washer, wave Head, commutator end Band, head Armature Fan Ring, retainer Bearing Head, drive end Kit, solid cover - "EE"

1 1 1 8 8 1 1 1 1 1 1 1 1 1 1

"EE"TYPE

Lift Pump Motor Assembly 300282-000 (24 volt)

300281-000 (36 volt)

305933-000(RR-45Z)

1

300416-000

300434-000

301280-003

2

300423-000

300423-000

301280-007

3

300417-000

300430-000

301280-004

5

300419-000

300419-000

301280-005

6

300420-000

300420-000

300412-000

7

300421-000

300421-000

306272-000

8

300422-000

301494-000

301280-000

9

300424-000

301495-000

301280-008

10

300414-000

301497-000

301280-002

11

301280-001

301280-001

306267-000

12

300413-000

300413-000

Not Used

14

300411-000

301496-000

300411-000

JULY 1996 Return

2.34

FIGURE # 3.1 HYDRAULIC SCHEMATIC

Effective Serial Number RR4525145001

3.1 Return

JULY 1996

FIGURE # 3.2 HYDRAULIC SCHEMATIC SYMBOLS

COMPONENT ENCLOSURE

HYDRAULIC LINES JOINING

MOTOR (ELECTRIC)

HYDRAULIC PUMP

FILTER

RESERVOIR (VENTED) CYLINDER (SINGLE ACTING) CYLINDER (DOUBLE ACTING)

CHECK VALVE

HYDRAULIC LINES CROSSING

JULY 1996 Return

3.2

FIGURE 3.13 “Z” LIFT PUMP AND RESERVOIR ASSEMBLY

Effective Serial Number RR4525145001

3.23 Return

JULY 1996

2.3 FIG. # 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13

IITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12

JULY 1996 Return

NAME

------------------- Reservoir assembly (See Fig.# 3.20) 14859-04 Clamp, hose 52-05108-00 Hose (2 feet) 49674-00 Elbow, 90º ------------------- Pump, “Z” lift (See Fig.# 3.28) 305961-000 Adaptor 49653-14 Elbow, 90º 49516-000 Hose 49654-12 Elbow, 90º 12391-07 O ring 49604-02 O ring ------------------- Valve, lift control (See Fig.# 3.22)

# FOR ASSY.

UNITS

1 2 As Req’d.

1 1 1 1 1 1 1 1 1

3.24

FIGURE 3.20 HYDRAULIC RESERVOIR ASSEMBLY

Effective Serial Number RR4525145001

3.37 Return

JULY 1996

2.3 FIG. #

IITEM # PART #

NAME

# FOR ASSY.

3.20 3.20 3.20 3.20

1 2 3 3

1-08759-00 14961-00 41426-00 41426-01

Gauge, sight Breather Reservoir Reservoir, 127/276 and above

1 1 1 1

3.20 3.20 3.20 3.20 3.20

4 5 6 7 8

40323-00 12318-11 12391-12 11016-03 11143-08

Screen Plug O ring Washer, flat Screw, cap

1 1 1 2 2

JULY 1996 Return

UNITS

127/276 & Above

3.38

FIGURE 3.27 LIFT PUMP AND MOTOR ASSEMBLY

Effective Serial Number RR4525145001

3.51 Return

JULY 1996

2.3 FIG. # 3.27 3.27 3.27 3.27 3.27 3.27 3.27

IITEM # PART # 1 2 3 4 5 6 7

JULY 1996 Return

NAME

------------------- Motor, lift pump (See Fig.# 2.19) ------------------- Pump, lift (See Fig.# 3.28) 11143-05 Screw, cap 49509-00 Nut, clip 11854-05 Screw, cap 11016-12 Washer, flat 31267-00 Grommet

# FOR ASSY.

UNITS

1 1 2 4 4 4 4

3.52

FIGURE 3.28 “Z” LIFT PUMP ASSEMBLY

Effective Serial Number RR4525145001

3.53B Return

JULY 1996

2.3 FIG. #

IITEM # PART #

NAME

# FOR ASSY.

3.28

*

305932-000

“Z” Lift pump assembly

1

3.28 3.28 3.28 3.28 3.28 3.28 3.28 3.28 3.28 3.28 3.28 3.28 3.28

1 2K 3 4K 5K 6K 7 8 9 10 11 12 K

NA NSS NA NSS NSS NA NA NA NA NA NA NA 306311-000

Ring, retainer Seal, oil Plate, face O ring Seal, E Ring, backup Plate, thrust Shaft, drive Body Shaft, idler Plate Screw, cap Kit, seal (Contains items marked with “K”)

1 1 1 2 2 2 2 1 1 1 1 4 1

JULY 1996 Return

UNITS

3.54B