DOWNLOAD PDF BT Prime-Mover RR-30 RR-34 Electric Reach Truck Part Manual

PART MANUAL Manual Part Number 300379-004 ELECTRIC REACH TRUCK Effective Serial Number

238728

Read and observe all warnings on this unit before operating it.

DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.

ISSUED MARCH 1995

Return

RR-30/RR-34

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.

The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)).

Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately.

If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information.

All prices are FOB factory in Muscatine, Iowa.

Shipping charges are added to the price of the part shipping from the factory.

WHERE TO ORDER Always order parts from the dealer who sold you your BT PRIME-MOVER. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

BT PRIME-MOVER will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc.

If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. THE BT PRIME-MOVER Co. cannot accept responsibility for parts returned without authorization.

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

1 Return

FEBRUARY 1995

GENERAL INFORMATION INDEX

RIGHT-HAND AND LEFT-HAND SIDES

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies.

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

ABBREVIATIONS AND TERMS NA - Not Available NSS - Not Sold Separately As Req'd - Use as required K - Parts of a kit * - Not shown on drawing See Fig.# - See Figure # for further break down of parts.

CHANGES When changes are made to the machine, revised pages for this manual will be issued.

These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

A. Right Side B. Rear C. Left Side D. Front PART LIST The FIGURE #, describes the figure you are on. The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: FIG ITEM # #

PART #

NAME

3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift (See Fig.# 3.6) Hose (3 feet) Motor, pump (See Fig.# 2.10) Pump assembly, lift Pump, lift (See Fig.# 3.8) Plug Kit, seal (CONTAINS ITEMS MARKED WITH "K")

12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

FEBRUARY 1995 Return

# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNIT 89/180 95/198 108/226 111/240 119/258

2

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

4.12 4.10 4.3 3.4 3.17 3.3 3.25 4.8 3.26 2.20

4.23 4.19 4.5 3.5 3.31 3.3 3.47 4.15 3.49 2.35

2.28

2.47

4.13 2.16 2.14 2.13

4.25 2.27 2.23 2.21

2.22 0.1 1.2 2.19

2.39 0.1 1.3 2.33

2.3 2.1 2.23 2.25 2.2 2.4 2.24 2.26 4.2

2.3 2.1 2.41 2.43 2.2 2.4 2.42 2.44 4.3

5.13 2.15 4.6

5.27 2.25 4.11

A Articulating Load Wheel Assembly, 4" High Articulating Load Wheel Assembly, 5" High Auxiliary Control Assembly - Single Function Control Auxiliary Control Valve & Relater Parts Auxiliary Control Valve Assembly - Single Function Control Auxiliary Pump & Reservoir Assembly Auxiliary Pump and Motor Assembly Auxiliary Pump and Motor Installation Auxiliary Pump Assembly Auxiliary Pump Motor Assembly B Battery Lift Interrupt Installation C Caster Assembly Contactor Assembly Contactor Panel Assembly Contactor Panel Assembly & Related Parts for "E" and "EE" D Dash Display Installation, EV-100 Decals and Parts Assembly Drive Motor and Brake Assembly Drive Motor Assembly E Electrical Schematic - Multi-Function Control, TT Electrical Schematic - Multi-Function Control, TX Electrical Schematic - Single Function Control, "E" Electrical Schematic - Single Function Control, "EE" Electrical Schematic Symbols Electrical Schematic Symbols Electrical Schematic Symbols Electrical Schematic Symbols Emergency Disconnect Assembly F Fork Assembly Forward & Rearward Contactor Assembly Forward Steering Control Assembly 3 Return

MARCH 1995

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

4.4 4.5 3.16 3.1 3.2

4.7 4.9 3.29 3.1 3.2

3.18 2.6 2.27 3.22 3.9 3.23 3.24 2.18 2.7

3.33 2.7 2.45 3.41 3.15 3.43 3.45 2.31 2.9

4.9

4.17

*

99.1

2.11 2.17

2.17 2.29

5.10 2.10 3.27 3.7 3.20 5.11 4.7

5.19 2.15 3.51 3.11 3.37 5.21 4.13

G, H Hand Lift/Lower and Speed Control - Multi-Function Control Hand Lift/Lower and Speed Control - Single Function Control Hydraulic Reservoir Assembly Hydraulic Schematic Hydraulic Schematic Symbols J, K, L Lift Control Valve Assembly Lift Control Wiring Harness - Multi-Function Control Lift Control Wiring Harness - Single Function Control Lift Pump & Motor Assembly Lift Pump and Reservoir Assembly Lift Pump Assembly Lift Pump Assembly, 36 Volt "E" Lift Pump Motor Assembly Limit Switch Wiring Assembly M Main Frame and Load Wheel Assembly N Numerical Index O, P Power Component Wiring Power Connector Assembly Q, R Reach Assembly Reach Cable Assembly Reach Cylinder Assembly Reach Cylinder Hose Installation Reach Diverter Valve Assembly Reach Front Frame Assembly Rearward Steering Control Assembly

MARCH 1995 Return

4

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

2.12 4.1 5.12 4.11 10.1

2.19 4.1 5.23 4.21 10.1

3.12 3.13 3.15 5.7 5.6 5.8 2.9 3.6 5.5 5.9 3.14 3.8 3.28 3.21 1.1 1.3 1.4 3.10 3.11 5.4 5.2 2.8 3.5 5.1 5.3

3.21 3.23 3.27 5.13 5.11 5.15 2.13 3.9 5.9 5.17 3.25 3.13 3.53 3.39 1.1 1.5 1.7 3.17 3.19 5.7 5.3 2.11 3.7 5.1 5.5

3.19

3.35

2.21 2.5

2.37 2.5

S SCR Control Panel Shielding Assembly Sideshifter Assembly Single Load Wheel Assembly Special Tools and Lubrications T Three Stage Cylinder & Reservoir Assembly - RR-30 Three Stage Cylinder & Reservoir Assembly - RR-34 Three Stage Freelift Cylinder Assembly Three Stage Freelift Cylinder Installation Three Stage Inner Column Assembly Three Stage Intermediate Column Assembly Three Stage Mast Cable Assembly Three Stage Mast Hydraulic Assembly Three Stage Mast Installation Three Stage Outer Column Assembly Three Stage Staging Cylinder Assembly Tilt and Sideshift Hose Installation Tilt Cylinder Assembly Torque Generator Assembly Transmission and Drive Motor Installation Transmission Assembly, PART # , Transmission Assembly, PART # ,, Two Stage Cylinder and Reservoir Assembly Two Stage Cylinder Assembly Two Stage Cylinder Installation Two Stage Inner Column Assembly Two Stage Mast Cable Assembly Two Stage Mast Hydraulic Assembly Two Stage Mast Installation Two Stage Outer Column Assembly U, V Valve Assembly - Multi-Function Control W Warning Light and Work Light Assembly Wiring Assembly for Cold Storage X,Y,Z

5 Return

MARCH 1995

MARCH 1995 Return

6

FIGURE # 0.1 DECALS AND PARTS ASSEMBLY

0.1 Return

MARCH 1995

FIG ITEM # # PART # 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

1 2 3 4 5 6 6 6 6 6 6 6 6 7 8 9 10 11 12 13 14 15 16 17 18 * * *

26743-00 49990-00 49975-00 49728-00 49384-05 52-00254-00 52-00257-00 52-00267-00 52-00269-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 49895-00 49899-00 40424-00 NSS NSS 05335-00 40412-04 40412-01 49878-01 26270-00 302105-000 49262-00 301034-001 300379-004 300374-002

MARCH 1995 Return

NAME Decal, DOHG Decal, warning Decal, warning Decal, operating Decal, BT PRIME-MOVER Paint, orange Spray, orange Paint, graphite green Spray, graphite green Paint, safety yellow Spray, safety yellow Paint, safety orange Spray, safety orange Decal, blank function Decal, fork function Decal, control function Nameplate Rivet, 1/8" Box, manual Plate, TT Plate, TX Plate, BT PRIME-MOVER LOGO Decal, emergency disconnect Decal, multi-function control handle Decal, special oil Manual, operator Manual, parts Manual, repair

# FOR ASSY.

UNIT

1 2 1 1 2 As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

1 1 1 1 4 1 1 1 1 1 1 1 1 1 1

0.2

FIGURE # 1.1 TRANSMISSION AND DRIVE MOTOR INSTALLATION

1.1 Return

MARCH 1995

FIG ITEM # # PART # 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1

1 2 3 4 5 6 7 8

Screw, cap 14989-18 ------------------ Drive motor assembly (See Fig.# 1.2) Screw, cap 14994-06 Washer, flat 11016-04 ------------------ Transmission assembly (See Fig.# 1.3 & 1.4) Screw, cap 14994-07 Bumper 20904-01 Shim, .005" 40425-00

MARCH 1995 Return

NAME

# FOR ASSY.

UNIT

4 1 4 6 1 2 1 As Req'd.

1.2

FIGURE # 1.2 DRIVE MOTOR AND BRAKE ASSEMBLY

1.3 Return

MARCH 1995

FIG ITEM # # PART # 1.2 1.2 1.2 1.2 1.2

1 2 3 4 5

11261-08 11016-04 11018-03 301573-000 301572-000

1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2

6K 7K 8K 9K 10K 11K 12K 13K 14 15 16 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

301793-007 301793-008 301793-004 301793-001 301793-003 301793-005 301793-006 301793-002 11854-03 13282-00 40792-00 40792-01 15677-08 11170-06 11965-07 49436-00 40786-00 11129-05 11314-00 40788-00 -----------------11016-03 40790-00 49908-00 11837-10 11339-00 40785-00 40944-00 40791-00 11143-03 11143-06 11016-03 11143-05 20479-00 11009-01 11880-08

MARCH 1995 Return

NAME Nut Washer Key Drum, brake Brake, drive motor (contains items marked with "K") Shoe assembly Spring, return Ring, retainer Plate, mounting Bolt Lever Locknut Cam Screw, cap Pin with cotter pin Cable assembly Cable assembly (CORROSION/FREEZER) Clamp Nut Bushing Pin Pedal, brake Nut Yoke Lever Motor, drive (See Fig.# 2.19) Washer, flat Rod Spring Nut Pin with cotter pin Bracket Stop Plate, switch Screw, cap Screw, cap Washer, flat Screw, cap Switch Lockwasher Screw, machine

# FOR ASSY.

UNIT

1 1 1 1 1 2 2 1 1 1 1 1 1 4 1 1 1 2 2 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 2 2

1.4

FIGURE # 1.3 TRANSMISSION ASSEMBLY PART # ,

1.5 Return

MARCH 1995

FIG ITEM # # PART #

NAME

# FOR ASSY.

1.3

*

40011-01

Transmission Assembly

1

1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3

1 2 3 4 5 6 7 8 8 8 8 9 10

11160-01 40688-00 41648-00 11143-03 49972-02 40005-00 11205-15 49969-01 49969-02 49969-03 49969-04 11015-16 40473-00

1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3

11 12 13 14 15 16 17 18 19 19 19 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

40023-00 11827-14 14908-12 49966-02 11890-05 -----------------11872-02 11827-15 49967-07 49967-08 49967-09 49967-10 11205-18 49972-04 49973-01 49974-01 40756-00 NSS NSS 11854-03 40754-00 11854-03 49968-00 49972-01 22012-05 12391-07 49928-07 11241-01 11459-00 11801-00 40267-00 40004-00 46266-00

Fitting, grease Yoke Plate Screw, cap Ring Pin Bearing Shim, .005 Shim, .007 Shim, .010 Shim, .020 O ring Gear and pinion set (See Fig.# 1.4 for Gear) Piston Ring, retainer Locknut Washer Pin Transmission assembly (See Fig.# 1.4) Bolt, wheel Ring, retainer Shim, .005 Shim, .007 Shim, .010 Shim, .060 Bearing Ring Locknut Lockwasher Sprocket assembly Sprocket Collar Screw, cap Bolt, fit Screw, cap Bearing set Ring Elbow, 90° O ring Cap Elbow, 90° Vent, air Nut, wheel Wheel, drive Wheel, hub Tire, rubber

MARCH 1995 Return

UNIT

2 1 1 4 1 1 1 As Req'd As Req'd As Req'd As Req'd 1 1 1 1 1 1 2 1 8 1 As Req'd As Req'd As Req'd As Req'd 1 1 2 1 1 2 1 2 2 4 1 1 1 1 1 1 1 8 1 1 1 1.6

FIGURE # 1.4 TRANSMISSION ASSEMBLY PART # ,,

1.7 Return

FEBRUARY 1995

FIG ITEM # # PART #

NAME

# FOR ASSY.

1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4

Locknut Washer Key Gear & pinion set (See Fig.# 1.3 for pinion) Case Pin, dowel Bearing Shaft Shim, .005" Shim, .007" Shim, .010" Holder, bearing Bearing Locknut Lockwasher Shim, .005" Shim, .007" Shim, .010" Locknut Plate Screw, cap Screw, cap Cover Plug O ring Screw, cap Lockwasher O ring Shaft Race Bearing, thrust Race Roller Spacer Gear Race Gear Spacer Shaft Pin Gear, axle Bearing Shim, .005" Shim, .007" Shim, .010" Spacer Seal, oil Hub Ring Bearing

1 1 1 1 1 2 1 1 As Req'd.

As Req'd.

As Req'd.

1 1 2 1 As Req'd.

As Req'd.

As Req'd.

1 1 4 4 1 1 1 8 8 3 1 2 2 2 122 1 1 1 1 1 1 1 1 2 As Req'd As Req'd As Req'd 1 1 1 1 1

1 2 3 4 5 6 7 8 9 9 9 10 11 12 13 14 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 39 39 40 41 42 43 44

14908-16 14898-00 11057-13 40473-00 40020-00 11890-03 11205-13 40009-00 49967-04 49967-05 49967-06 40001-00 11205-14 49973-01 49974-01 49970-01 49970-02 49970-03 14908-28 40828-00 11143-03 11143-04 40829-00 12318-03 12391-03 11143-04 11009-06 11015-30 40007-00 11936-16 11935-06 11936-15 49971-00 40024-01 40017-00 11936-01 40018-00 40024-02 40006-00 11073-19 40012-00 11205-17 49967-01 49967-02 49967-03 40022-00 11039-29 40003-00 49966-01 11205-16

FEBRUARY 1995 Return

UNIT

1.8

FIGURE # 2.1 TX ELECTRICAL SCHEMATIC - MULTI-FUNCTION CONTROL

2.1 Return

FEBRUARY 1995

FIGURE # 2.2 ELECTRICAL SCHEMATIC SYMBOLS

MARCH 1995 Return

2.2

FIGURE # 2.3 TT ELECTRICAL SCHEMATIC - MULTI-FUNCTION CONTROL

2.3 Return

MARCH 1995

FIGURE # 2.4 ELECTRICAL SCHEMATIC SYMBOLS

MARCH 1995 Return

2.4

FIGURE # 2.5 WIRING ASSEMBLY FOR COLD STORAGE

2.5 Return

FEBRUARY 1995

FIG ITEM # # PART # 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5

1 2 3 4 4 5 6 7 8 9 10

11176-01 -----------------25332-01 49830-01 49830-00 49771-09 ----------------------------------42222-00 -----------------------------------

2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5

11 12 13 14 14 15 16 17 18 19 20 21 22 23 23 24 25 26 27 28 29

42224-00 11045-03 11176-03 42223-00 42223-01 11045-10 11016-21 11129-03 11009-03 42220-00 11009-04 11170-04 26618-05 49350-04 301552-000 49831-00 11176-20 49367-03 42219-00 11009-01 11261-01

FEBRUARY 1995 Return

NAME Screw, machine Switch assembly (See Fig.# 4.4 - 4.5) Tie, wire Heater, 24 Volt Heater, 36 Volt Fitting, wire Control, panel (See Fig.# 2.12) Panel, contactor (See Fig.# 2.13 - 2.14) Harness, wiring Valve, lift control (See Fig.# 3.18) Valve, auxiliary control (See Fig.# 3.17) (Not used with multi-function handle) Bracket, heater Screw, cap Screw, machine Heater, 24 Volt Heater, 36 Volt Screw, cap Washer, flat Nut Lockwasher Bracket Lockwasher Nut Spacer Resistor, 24 Volt 0 OHM Diode, zener 36 Volt Thermostat Screw, machine Relay Bracket, relay Lockwasher Nut

# FOR ASSY. 2 1 6 3 3 6 1 1 1 1 1 1 2 2 1 1 2 6 4 4 1 4 2 2 1 1 1 4 1 1 4 4

UNIT

24 Volt 36 Volt

24 Volt 36 Volt

24 Volt 36 Volt

2.6

FIGURE # 2.6 LIFT CONTROL WIRING HARNESS - MULTI-FUNCTION CONTROL

SEE FIGURE # 2.8 & 2.9 SEE FIG. # 2.7

2.7 Return

MARCH 1995

FIG ITEM # # PART # 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6

1 2 3 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 20 21 22 23 24 24 25 26 27 28 29 30

-----------------26204-00 23228-01 23228-02 20151-00 -----------------20479-00 -----------------42027-00 42037-00 42037-01 -----------------49607-00 49350-04 301552-000 42032-00 42219-00 11176-20 49367-01 11009-01 11016-21 11261-01 29304-00 27303-01 41771-00 23309-01 23309-02 26618-04 11170-05 49605-00 302008-000 11009-04 11016-01

MARCH 1995 Return

NAME Control, panel (See Fig.# 2.12) Meter, hour Indicator, 24 volt battery discharge (BDI) Indicator, 36 volt battery discharge (BDI) Switch, key Handle assembly (See Fig.# 4.4) Switch, brake Valve, lift control (See Fig.# 3.18) Bracket Lamp, Side-Shift (AMBER) Lamp, Tilt (GREEN) Valve assembly, 24 Volt (See Fig.# 3.19) Diode Resistor, 24 Volt 0 OHM Diode, zener 36 Volt Harness, 3 function wiring Bracket, relay Screw, machine Relay Lockwasher Washer, flat Nut Potentiometer Switch, master Harness, wiring Horn, 24 Volt Horn, 36 Volt Spacer Nut Filter, horn Nut, cap Lockwasher Washer, flat

# FOR ASSY. 1 1 1 1 1 1 1 1 1 2 2 1 8 1 1 1 1 2 1 2 2 2 1 1 1 1 1 1 1 1 4 4 4

UNIT

24 Volt 36 Volt

24 Volt 36 Volt

24 Volt 36 Volt

2.8

FIGURE # 2.7 LIMIT SWITCH WIRING ASSEMBLY

SEE FIGURE # 2.6

2.9 Return

FEBRUARY 1995

FIG ITEM # # PART # 2.7 2.7 2.7 2.7 2.7

2.7 2.7 2.7 2.7

1 2 3 4 5

6 6 6 6

NAME

UNIT

As Req'd 2 2 1 1

25332-01 14911-06 11009-03 49574-00 14910-02

Tie, wire Screw, machine Lockwasher Switch, limit Connector

41494-00 41494-01 41494-02 41494-03

2 Stage Masts Cable assembly, 89/126 Cable assembly, 95/138 Cable assembly, 107/162 Cable assembly, 119/186

1 1 1 1

89/126 95/138 107/162 119/186

1 1 1 1 1 1

89/192 95/210 98/216 102/225 111/240 119/258

1 2 3 3

2 STAGE 2 STAGE

2.7 2.7 2.7 2.7 2.7 2.7

6 6 6 6 6 6

41494-00 41494-01 41494-01 41494-02 41494-03 41494-04

3 Stage Masts Cable assembly, 89/192 Cable assembly, 95/210 Cable assembly, 98/216 Cable assembly, 102/225 Cable assembly, 111/240 Cable assembly, 119/258

2.7 2.7 2.7 2.7

7 8 9 10

49557-00 49610-00 15677-08 41494-00

Receptacle Pin Nut Clamp

FEBRUARY 1995 Return

# FOR ASSY.

2.10

FIGURE # 2.8 TWO STAGE MAST CABLE ASSEMBLY

2.11 Return

FEBRUARY 1995

FIG ITEM # # PART # 2.8 2.8 2.8 2.8 2.8 2.8

1 2 3 4 5 6

25332-01 -----------------49611-00 49861-05 49610-00 52-07920-00

2.8 2.8 2.8 2.8 2.8 2.8

7 8 9 10 11 12

11854-03 11009-05 40030-02 49609-00 -----------------49608-00

FEBRUARY 1995 Return

NAME Tie, wire Harness, wiring (See Fig.# 2.6 & 2.27) Receptacle Relief, strain Pin Cable 15 FEET 16 FEET 19 FEET 18 FEET Screw, cap Lockwasher Bracket Plug Cable assembly, reach (See Fig.# 2.10) Socket

# FOR ASSY.

UNIT

As Req'd 1 1 1 5 As Req'd.

89/126 95/138 107/162 119/186 2 2 1 1 1 5

2.12

FIGURE # 2.9 THREE STAGE MAST CABLE ASSEMBLY

2.13 Return

FEBRUARY 1995

FIG ITEM # # PART # 2.9 2.9 2.9 2.9 2.9

1 2 3 4 5

25332-01 41771-00 49611-00 49861-05 52-07920-00

2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9

6 7 8 9 10 11 12 13 14 15 16 17 18 19

11170-06 15677-08 49610-00 11009-05 11854-03 40077-00 49609-00 41255-00 49608-00 41588-00 49501-00 41602-00 41602-01 41596-00

FEBRUARY 1995 Return

NAME Tie, wire Harness, wiring (See Fig.# 2.6 & 2.27) Receptacle Relief, strain Cable 21 FEET 23 FEET 24 FEET 25 FEET 26 FEET 28 FEET Nut Clamp Pin Lockwasher Screw, cap Bracket Plug Cable assembly, reach (See Fig.# 2.10) Socket Sleeve, cable Spring Strain relief, clamp Strain relief, fitting Bracket

# FOR ASSY.

UNIT

As Req'd 1 1 1 As Req'd 89/192 95/210 98/216 102/225 111/240 119/258 1 1 5 2 2 1 1 1 5 2 2 2 2 2

2.14

FIGURE # 2.10 REACH CABLE ASSEMBLY

SEE FIGURE # 2.8 & 2.9

2.15 Return

MARCH 1995

FIG ITEM # # PART # 2.10 2.10 2.10 2.10 2.10 2.10

1 2 3 4 5 5

-----------------41255-00 49611-00 49610-00 41243-01 41243-00

MARCH 1995 Return

NAME Valve, diverter (See Fig.# 3.20) Cable Receptacle Pin Coil, 24 VOLT Coil, 36 VOLT

# FOR ASSY.

UNIT

1 1 1 4 As Req'd.

As Req'd.

24 VOLT 36 VOLT

2.16

FIGURE # 2.11 POWER COMPONENT WIRING NOTE: USE HEAT CONDUCTING MATERIAL FROM DOW #340 BETWEEN THE BACK PLATE AND COMPONENT PARTS.

2.17 Return

MARCH 1995

FIG ITEM # # PART # 2.11 2.11 2.11 2.11 2.11 2.11

1 2 3 4 5 6

-----------------11016-12 11009-05 11261-05 11170-04 ------------------

2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11

7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

11813-03 49886-09 49856-116 49856-117 -----------------49856-27 -----------------49856-113 49856-115 49856-112 -----------------49856-114 -----------------49856-118 49856-119 49856-104 49545-00 11854-04

MARCH 1995 Return

NAME Control, panel (See Fig.# 2.12) Washer, flat Lockwasher Nut Nut Connector assembly, power (See Fig.# 2.17) Grommet, rubber Screw, cap Cable Cable Motor, lift (See Fig.# 2.18) Cable Motor, auxiliary (See Fig.# 2.20) Cable Cable Cable Motor, drive (See Fig.# 2.19) Cable Panel, contactor (See Fig.# 2.13 - 2.14) Cable Cable Cable Bracket Screw, cap

# FOR ASSY.

UNIT

1 3 3 2 2 1 2 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1

2.18

FIGURE # 2.12 SCR CONTROL PANEL NOTE: USE HEAT CONDUCTING MATERIAL FROM DOW #340 BETWEEN THE BACK PLATE AND COMPONENT PARTS.

FIG ITEM # # PART #

NAME

2.12 2.12

* *

49399-00 49399-01

2.12 2.12 2.12 2.12 2.12

1 2 3 4 5

200056 200040 200039 NA NA

2.19 Return

# FOR ASSY.

UNIT

EV-100 LX TX SCR Control panel assembly EV-100 LX TT SCR Control panel assembly

1 1

TX CARD TT CARD

Base 5 Rec 2 Rec Panhead, M3.5 x .60, 10mm long Hexhead, M5 x .80, 25mm long

1 1 1 4 8 FEBRUARY 1995

FIG ITEM # # PART # 2.12 6 2.12 7 2.12 * 2.12 * 2.12 8 2.12 9 2.12 10 2.12 10 2.12 10 2.12 10 2.12 11 2.12 11A 2.12 11B 2.12 11C 2.12 11D 2.12 12 2.12 13 2.12 14 2.12 15 2.12 16 2.12 * 2.12 * 2.12 17 2.12 * 2.12 * 2.12 18 2.12 * 2.12 * 2.12 19 2.12 20 2.12 21 2.12 22 2.12 23 2.12 * 2.12 * 2.12 24 2.12 25 2.12 * 2.12 26 2.12 27 2.12 28 2.12 29 2.12 30 2.12 31 2.12 32 2.12 33 2.12 34 2.12 * 2.12 *

200043 NA NA NA 200042 200041 300084-000 301281-000 302103-000 301976-000 200059 27694-00 27702-02 302211-000 301567-000 200052 200053 NA 200044 NA NA NA NA NA NA NA NA NA 200050 200051 300086-000 200038 NA NA NA NA 50001-11 NA 200049 200048 201297 200054 200046 200045 300085-000 200047 NA 50001-11 NA

NAME Bar, bus Hexhead, M5 x .80, 10mm long Lockwasher, M5 Washer, M5 flat Bar, buss Bar, buss Card, TX control Card, TT control Card, TX control, REMANUFACTURED Card, TT control, REMANUFACTURED Harness, SCR wiring Kit, A plug Kit, B plug Kit, Y plug Kit, Z plug Kit, 1 Rec Insulation, 1 Rec Hexhead, M5 x .80, 50mm long Bar, buss Panhead, M3.5 x .60, 8mm long Lockwasher, M3.5 Washer, M3,5 flat Panhead, M3.5 x .60, 44mm long Lockwasher, M3.5 Washer, M3.5 flat Panhead, M3.5 x .60, 23mm long Lockwasher, M3.5 Washer, M3.5 flat Snubber Spider and wire assembly Thermal protector Reactor Hex cap, M6 x 1, 16mm long Lockwasher, M6 Washer, M6 flat Nut, M6 x 1.25 Lockwasher, M8 Washer, M8 flat Shunt Post Rectifier (3 Rec and 4 Rec) Strap, capacitor Heatsink Insulation, heatsink Capacitor Bushing Hexcap, M8 x 1.25, 16mm long Lockwasher, M8 Washer, M8

# FOR ASSY. 1 8 8 8 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 8 6 6 1 1 1 8 8 8 4 1 1 1 1 1 1 4 2 2 1 1 2 2 1 1 1 3 3 3 3

UNIT

TX CARD TT CARD TX CARD TT CARD

* Local purchase hardware for reference only.

FEBRUARY 1995 Return

2.20

FIGURE # 2.13 CONTACTOR PANEL ASSEMBLY & RELATED PARTS FOR "E" AND "EE" NOTE: USE HEAT CONDUCTING MATERIAL FROM DOW #340 BETWEEN THE BACK PLATE AND COMPONENT PARTS.

2.21 Return

MARCH 1995

FIG ITEM # # PART # 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

41710-00 41715-00 49343-00 41714-00 -----------------29329-00 11176-20 41711-00 11176-01 11009-03 11016-21 11009-01 11261-01 11016-12 11009-05 11261-05 49369-00

MARCH 1995 Return

NAME

# FOR ASSY.

Box, contactor - "EE" Grip, cable - "EE" Screw, flat head - "EE" Grip, cable - "EE" Panel, contactor (See Fig.# 2.14) Bracket, plug - "E" Screw, machine Lid, box - "EE" Screw, machine Lockwasher Washer, flat Lockwasher Nut Washer, flat Lockwasher Nut Screw, self tapping - "EE"

1 1 4 1 1 1 4 1 2 2 4 4 4 3 3 3 10

UNIT "EE"TYPE "EE"TYPE "EE"TYPE "EE"TYPE "E" TYPE "EE"TYPE "E" TYPE "E" TYPE

"EE"TYPE

2.22

FIGURE # 2.14 CONTACTOR PANEL ASSEMBLY NOTE: USE HEAT CONDUCTING MATERIAL FROM DOW #340 BETWEEN THE BACK PLATE AND COMPONENT PARTS.

BOXED AREA IS THE CONTACTOR PANEL ASSEMBLY . . .

F R 1A LP AP 2.23 Return

Forward Contactor Rearward Contactor 1A Contactor Lift Pump Contactor Auxiliary Pump Contactor MARCH 1995

FIG ITEM # # PART # 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14

1 1 2 3 4 5 6 6 7 * 8

41757-01 41757-02 -----------------50000-13 50001-11 50003-01 301122-000 NOT USED -----------------300113-000 ------------------

2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14

9 10 11 12 13 14 15 16 17

301121-000 301125-000 300110-000 25275-06 NSS 301123-000 301147-000 301120-000 ------------------

2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14

18 19 20 21 22 22 23 24 25 25

301126-000 50003-02 50001-11 50000-13 25094-02 25094-01 25094-03 29408-00 202009 202004

NAME Panel assembly, 24 Volt contactor Panel assembly, 36 Volt contactor Contactor, 1A (See Fig.# 2.16) Washer, flat Lockwasher Screw, cap (M8x1.25MM 16M LG) Bar, buss Bar, buss (NOT USED ON "EE" ONLY) Contactor, lift pump (See Fig.# 2.16) Suppression Contactor, auxiliary pump (See Fig.# 2.16) Bar, buss Standoff Block, fuse Fuse, 15 AMP control Screw, machine (M3.5x0.6MM 8M LG) Bar, buss Harness, wiring Bar, buss Contactor, forward & rearward (See Fig.# 2.15) Base Screw, machine (M8x1.25MM 20M LG) Lockwasher Washer, flat Fuse, 500 AMP power (FOR "E" ONLY) Fuse, 300 AMP power ("EE" DRIVE) Fuse, 400 AMP power ("EE" Hydraulic) Bar, buss Suppression, forward/rearward Suppression, 1A contactor

# FOR ASSY. 1 1 1 As Req'd As Req'd As Req'd 1 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd.

As Req'd.

As Req'd.

1 1 1 1 2 1

UNIT 24 Volt 36 Volt

"EE"TYPE

"E" TYPE

"E" TYPE "EE"TYPE "EE"TYPE "EE"TYPE

* - NOT SHOWN BUT IS ON CONTACTOR PANEL ASSEMBLY (SEE ITEM # 25: EXAMPLE)

MARCH 1995 Return

2.24

FIGURE # 2.15 FORWARD & REARWARD CONTACTOR ASSEMBLY

2.25 Return

MARCH 1995

FIG ITEM # # PART # 2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15

*

27692-00

1 200076 2 200077 3 200078 4 200079 5 200080 6 200081 7K 200082 8K 200083 9K 200084 10 201266 11 200085 12 201215 13 200086 14K 200087 15 200088 16 201368 17 201372 18 200089 19 200090 20K 200091 21K 200092 22 200093 23 201367 24 200094 25 200095 26 200096 27K 200097 28 202009 K 301741-000

MARCH 1995 Return

NAME

# FOR ASSY.

Forward & Rearward Contactor Assembly

1

Base, magnet Coil, field Frame, magnet Spring (RED) Armature Base, buss Tip, contact Tip, contact Tip, movable Spring (GOLD) Insulation Locknut Clamp Tip, contact Cover Lockwasher Screw, machine Screw, cap Lockwasher Washer, flat Tip, contact Clamp Washer, flat Seat Carrier Bushing Tip, contact Suppression, forward & rearward Kit, contactor tips (contains items marked with "K")

1 2 2 2 2 2 2 1 4 2 2 2 4 1 2 8 8 2 2 2 1 2 2 4 2 2 1 2 1

UNIT

2.26

FIGURE # 2.16 CONTACTOR ASSEMBLY

2.27 Return

MARCH 1995

FIG ITEM # # PART #

# FOR ASSY.

NAME

2.16 2.16 2.16 2.16

* * * *

27693-02 27693-02 27693-04 300073-000

1A Contactor Assembly Lift Pump Contactor Assembly, 24 Volt Lift Pump Contactor Assembly, 36 Volt Auxiliary Pump Contactor Assembly

1 1 1 1

2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

-------------------------------------------------------------------------------------200081 -----------------200096 200095 -----------------201259 201266 201367 201215 201967 201368 201372 -----------------200094

Base, magnet Coil Frame, magnet Spring Armature Base, buss Tip, contact Bushing Carrier Tip, movable Cap Spring (GOLD) Washer, flat Nut, lock Clamp Lockwasher Screw, machine Suppression Seat

1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 4 4 1

UNIT

24 Volt 36 Volt

Contactor Assembly 27693-02

27693-04

300073-000

1

202422

202422

300074-001

2

200077

202172

202172

3

201963

201963

300074-002

4

201262

201262

201267

5

201964

201964

202424

7

201965

201965

300074-003

10

201966

201966

300074-004

18

202004

202004

202010

MARCH 1995 Return

2.28

FIGURE # 2.17 POWER CONNECTOR ASSEMBLY

2.29 Return

MARCH 1995

FIG ITEM # # PART # 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17

1 1 2 2 3 4 5 6

49855-24 49855-22 49854-05 49854-02 49852-03 49853-04 49856-121 49856-120

MARCH 1995 Return

NAME Connector assembly, RED SB-350 Connector assembly, GRAY SB-350 Connector, RED housing Connector, GRAY housing Connector, tip Bushing Cable, 55.00" NEGATIVE Cable, 75.00", POSITIVE

# FOR ASSY. 1 1 1 1 2 2 1 1

UNIT 24 Volt 36 Volt 24 Volt 36 Volt

2.30

FIGURE # 2.18 LIFT PUMP MOTOR ASSEMBLY

2.31 Return

MARCH 1995

FIG ITEM # # PART #

NAME

# FOR ASSY.

UNIT

2.18 2.18

* *

300282-000 300281-000

Lift Pump Motor Assembly, 24 Volt Lift Pump Motor Assembly, 36 Volt

1 1

24 Volt 36 Volt

2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

-----------------300423-000 -----------------300418-000 300419-000 300420-000 300421-000 ---------------------------------------------------301280-001 300413-000 300412-000 -----------------29056-00

Coil, field Terminal assembly Brush Spring, brush Plate, brush Bearing Washer, wave Head, commutator end Band, head Armature Fan Ring, retainer Bearing Head, drive end Kit, solid cover - "EE"

1 1 1 4 4 1 1 1 1 1 1 1 1 1 1

"EE"TYPE

Lift Pump Motor Assembly

MARCH 1995 Return

300282-000 (24 volt)

300281-000 (36 volt)

1

300416-000

300434-000

3

300417-000

300430-000

8

300422-000

301494-000

9

300424-000

301495-000

10

300414-000

301497-000

14

300411-000

301496-000

2.32

FIGURE # 2.19 DRIVE MOTOR ASSEMBLY

2.33 Return

MARCH 1995

FIG ITEM # # PART #

NAME

# FOR ASSY.

UNIT

2.19 2.19

* *

303016-000 303017-000

Drive Motor Assembly, 24 Volt Drive Motor Assembly, 36 Volt

1 1

24 Volt 36 Volt

2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19

1 2 3 4 5 6 7 8 9 10 11 12 13 14

-----------------301493-000 300418-000 -----------------304273-000 300413-000 300412-000 304274-000 304275-000 -----------------304269-000 304268-000 301500-000 303333-000

Coil, field Plate assembly, brush Spring, brush Brush Kit, terminal & lead assembly Ring, retainer Bearing Endhead, commutator Band, head Armature Fan Endhead, drive Seal, shaft Band kit, head - "EE"

1 1 8 8 1 1 1 1 1 1 1 1 1 1

"EE"TYPE

Drive Motor Assembly

MARCH 1995 Return

303016-000 (24 Volt)

303017-000 (36 Volt)

1

304271-000

304277-000

4

304272-000

300430-000

10

304270-000

304276-000

2.34

FIGURE # 2.20 AUXILIARY PUMP MOTOR ASSEMBLY

2.35 Return

MARCH 1995

FIG ITEM # # PART #

NAME

# FOR ASSY.

UNIT 24 Volt 36 Volt

2.20 2.20

* *

300666-000 300665-000

Auxiliary Pump Motor Assembly, 24 Volt Auxiliary Pump Motor Assembly, 36 Volt

1 1

2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20

1 2 3 4 5 6 7 8 9 10 11 11 12 13 14 * *

300666-001 300666-010 300666-002 300666-014 300666-017 300665-001 300665-002 300666-003 300666-016 300666-012 300666-015 300665-004 300666-013 300666-018 300666-004 300666-007 300666-008

Bolt, terminal Washer, flat Plug Cover, commutator Ring, brush Spring, brush Brush Washer, spring Cover, drive Bearing Armature, 24 volt Armature, 36 volt Bearing Stator Cover, brush Screw, PHLP head Nut

2 2 1 1 1 4 4 1 1 1 1 1 1 1 2 1 1

*-

NOT SHOWN

MARCH 1995 Return

24 Volt 36 Volt

2.36

FIGURE # 2.21 WARNING LIGHT AND WORK LIGHT ASSEMBLY

2.37 Return

MARCH 1995

FIG ITEM # # PART # 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21

1 1 1 1 2 3 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 * 18 * 18 * * * * * * * * *

29030-01 29030-02 29030-04 29030-05 NSS NSS 300792-000 300793-000 NSS NSS 11016-02 11170-05 11823-06 52-07901-03 11854-06 11823-27 25332-01 11823-12 52-07901-01 49680-00 29831-00 52-07907-00 49439-00 301439-000 49439-01 301439-001 49266-00 14928-00 25275-01 11823-06 11823-27 11823-12 49991-00 52-07907-00

MARCH 1995 Return

NAME Light, 24 volt RED flashing Light, 36 volt RED flashing Light, 24 volt AMBER flashing Light, 36 volt AMBER flashing Lens Reflector Bulb, 24 volt (FLASHING ONLY) Bulb, 36 volt (FLASHING ONLY) Screw Base Washer, flat Nut Connector, butt Wire, red #16 AWG (16 feet) Screw, cap Connector, #6 stud Tie, wire Connector, 3/8" stud Wire, black #16 AWG (14 feet) Hanger Light, strobe (red) Cable, 16/2 (10 feet) Strobe light Lamp, adjustable 24 volt with switch Light, 24 volt sealed Lamp, adjustable 24 volt with switch Light, 36 volt sealed Bracket, lamp Holder, fuse Fuse, 10A Connector, butt splice Connector, #6 Ring Connector, 3/8" Ring Connector, 3-way splice Cable, 16/2 (10 feet) for work lights

# FOR ASSY. 1 1 1 1 1 1 1 1 3 1 2 2 2 As Req'd.

2 1 As Req'd.

2 As Req'd.

1 1 As Req'd.

1 1 1 1 1 1 1 1 1 1 2 As Req'd.

UNIT 24 volt 36 volt 24 volt 36 volt

24 volt 36 volt

24 volt 24 volt 36 volt 36 volt

2.38

FIGURE # 2.22 EV-100LX DASH DISPLAY INSTALLATION

2.39 Return

MARCH 1995

FIG ITEM # # PART # 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22

1 2 3 4 5 6 7 8 9 10 11 12 13 14

-----------------40412-04 49326-00 41800-00 300979-004 300979-003 300979-007 28286 50001-07 21035 25275-06 300110-000 27697-00 301126-000

MARCH 1995 Return

NAME Control, panel (See Fig.# 2.12) Plate Gauge, display Cable assembly Wire assembly Wire assembly Wire assembly Screw, machine Lockwasher Washer, flat Fuse, 15 AMP control Block, fuse Block, driver Base

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 2 2 2 1 1 1 1

2.40

FIGURE # 2.23 "E" ELECTRICAL SCHEMATIC - SINGLE FUNCTION CONTROL

2.41 Return

MARCH 1995

FIGURE # 2.24 ELECTRICAL SCHEMATIC SYMBOLS

MARCH 1995 Return

2.42

FIGURE # 2.25 "EE" ELECTRICAL SCHEMATIC - SINGLE FUNCTION CONTROL

2.43 Return

MARCH 1995

FIGURE # 2.26 ELECTRICAL SCHEMATIC SYMBOLS

MARCH 1995 Return

2.44

FIGURE # 2.27 LIFT CONTROL WIRING HARNESS - SINGLE FUNCTION CONTROL

SEE FIGURE # 2.8 & 2.9

SEE FIGURE # 2.7

2.45 Return

MARCH 1995

FIG ITEM # # PART # 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27

1 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 15 16 17 18 19 20 21

-----------------26204-00 23228-01 23228-02 20151-00 20479-00 ----------------------------------49965-00 -----------------27303-01 29304-00 49607-00 41771-00 26618-04 23309-01 23309-02 11170-05 49605-00 11045-03 11016-01 11009-04 49283-00

MARCH 1995 Return

NAME Control, panel (See Fig.# 2.12) Meter, hour Indicator, 24 Volt battery discharge (BDI) Indicator, 36 Volt battery discharge (BDI) Switch, key Switch, brake Valve, lift control (See Fig. # 3.18) Valve, auxiliary control (See Fig. # 3.17) Switch, auxiliary Handle assembly (See Fig. # 4.5) Switch, master Potentiometer Diode Harness, wiring Spacer Horn, 24 Volt Horn, 36 Volt Nut Filter, horn Screw, cap Washer, flat Lockwasher Alarm, travel

# FOR ASSY. 1 1 1 1 1 1 1 1 2 1 1 1 2 1 1 1 1 1 1 2 2 2 1

UNIT

24 Volt 36 Volt

24 Volt 36 Volt

2.46

FIGURE # 2.28 BATTERY LIFT INTERRUPT INSTALLATION

2.47 Return

MARCH 1995

FIG ITEM # # PART # 2.28 2.28 2.28 2.28 2.28 2.28 2.28 2.28 2.28 2.28

1 2 3 4 5 5 6 7 8 9

----------------------------------41799-00 301579-000 49712-01 49712-02 301578-000 11016-01 11009-04 11045-04

MARCH 1995 Return

NAME Control, SCR panel (See Fig.# 2.12) Panel, Contactor (See Fig.# 2.14) Harness, curtis Wire assembly Lift interrupt control, 24 volt Lift interrupt control, 36 volt Gauge, lift interrupt Washer, flat Lockwasher Screw, cap

# FOR ASSY. 1 1 1 1 1 1 1 2 2 2

UNIT

24 VOLT 36 VOLT

2.48

FIGURE # 3.1 HYDRAULIC SCHEMATIC

3.1 Return

MARCH 1995

FIGURE # 3.2 HYDRAULIC SCHEMATIC SYMBOLS

COMPONENT ENCLOSURE

HYDRAULIC LINES JOINING

MOTOR (ELECTRIC)

HYDRAULIC PUMP

FILTER

RESERVOIR (VENTED) CYLINDER (SINGLE ACTING) CYLINDER (DOUBLE ACTING)

CHECK VALVE

HYDRAULIC LINES CROSSING

MARCH 1995 Return

3.2

FIGURE # 3.3 AUXILIARY PUMP & RESERVOIR ASSEMBLY

3.3 Return

MARCH 1995

FIG ITEM # # PART # 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

49594-02 49649-02 49604-01 49651-02 49604-02 12391-06 49642-04 49596-00 49651-01 49604-01 12391-05 42019-00 49652-01 12391-05 49604-01 49597-01 12391-05 42018-00 49604-01 49517-12 49656-01 49604-01 12391-05 49653-01 49604-01 12391-05 ----------------------------------49654-01 12391-05 49604-01 49642-08 49956-02 201435 49666-12 12391-08 11009-04 11045-03 52-05104-00 25332-01 52-05054-00 14859-04 49674-01 12391-07 49517-08 49656-10 49604-01 12391-03 49517-02 ------------------

MARCH 1995 Return

NAME

# FOR ASSY.

Diagnostic Reducer O ring Tee O ring O ring Hose Valve, relief Tee O ring O ring Valve, relief Tee O ring O ring Elbow, 90° O ring Tee O ring Hose Adapter O ring O ring Elbow, 90° O ring O ring Reservoir assembly (See Fig.# 3.16) Torque generator assy. (See Fig.# 3.21) Elbow, 90° O ring O ring Hose Filter assembly Element, filter Reducer O ring Lockwasher Screw, cap Guard, hose Tie, wire Hose (.8 feet) Clamp, hose Elbow, beaded O ring Hose Adapter O ring O ring Hose Aux. pump/motor assy. (See Fig.# 3.25)

1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 2 2 As Req'd.

4 As Req'd.

2 1 1 1 1 1 1 1 1

UNIT

3.4

FIGURE # 3.4 AUXILIARY CONTROL VALVE & RELATED PARTS

Single Function Control

Multi-Function Control

3.5 Return

FEBRUARY 1995

FIG ITEM # # PART #

NAME

3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4

Hose Hose Elbow, 90° O ring O ring Elbow, 45° O ring O ring Aux. Control Valve (See Fig.# 3.17) Adapter, long O ring O ring Hose Hose Adapter O ring O ring Elbow, 90° O ring O ring Valve assembly (See Fig.# 3.19) Elbow, 90° O ring

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

49582-00 49582-01 49653-01 49604-01 12391-05 49654-01 49604-01 12391-05 -----------------49655-01 49604-01 12391-05 49430-00 49430-03 49656-01 49604-01 12391-05 49653-01 49604-01 12391-05 -----------------49623-01 49604-01

FEBRUARY 1995 Return

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 2 1 1 1 1 1

3.6

FIGURE # 3.5 TWO STAGE MAST HYDRAULIC ASSEMBLY

SEE FIG.# 3.7

SEE FIG.# 3.4

3.7 Return

FEBRUARY 1995

FIG ITEM # # PART # 3.5 3.5 3.5 3.5 3.5 3.5 3.5

1 1 1 1 2 3 4

49640-07 49640-08 49640-09 49640-10 49632-01 49604-01 49642-01

FEBRUARY 1995 Return

NAME Hose assembly, 89/126 Hose assembly, 95/138 Hose assembly, 107/162 Hose assembly, 119/186 Bulkhead, fitting O ring Hose

# FOR ASSY. 1 1 1 1 2 2 2

UNIT 89/126 95/138 107/162 119/186

3.8

FIGURE # 3.6 THREE STAGE MAST HYDRAULIC ASSEMBLY

SEE FIG.# 3.7

SEE FIG.# 3.4

3.9 Return

FEBRUARY 1995

FIG ITEM # # PART # 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6

1 2 3 4 5 6 7 8 9 10 11 12

----------------------------------41194-00 49604-00 49642-01 49632-01 49604-01 41437-00 49604-00 49656-01 49604-01 12391-05

# FOR ASSY.

NAME

1 1 2 2 2 2 1 1 2 2 1 1

Hose assembly Hose assembly Tube assembly O ring Hose assembly Bulkhead, fitting O ring Tube assembly O ring Adapter, straight O ring O ring

UNIT

RR-34 RR-34

RR-30 RR-30 RR-30 RR-30 RR-30

Hose Assembly RR-30 MAST HEIGHTS

ITEM # 1

ITEM # 2

ITEM # 1

ITEM # 2

89/180

--------------

--------------

49620-00

49640-00

89/192

49620-08

49640-15

--------------

--------------

95/198

--------------

--------------

49620-01

49640-01

95/210

49620-09

49640-14

49620-07

49640-11

98/216

49620-10

49640-16

--------------

--------------

102/225

49620-11

49640-17

--------------

--------------

107/226

--------------

--------------

49620-02

49640-02

111/240

49620-12

49640-18

49620-03

49640-03

119/258

49620-13

49640-12

49620-04

49640-04

FEBRUARY 1995 Return

RR-34

3.10

FIGURE # 3.7 REACH CYLINDER HOSE INSTALLATION

3.11 Return

MARCH 1994

FIG ITEM # # PART # 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7

1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

41243-01 41243-00 11854-03 11009-05 11016-02 49617-03 41199-00 49604-00 49656-00 49604-00 12391-03 -----------------49617-02 49617-04 49655-00 49604-00 12391-03 49653-00 12391-03 49604-00 41226-00 49604-00 ------------------

MARCH 1995 Return

NAME Coil, 24 volt Coil, 36 volt Screw, cap Lockwasher Washer, flat Hose assembly Tube assembly O ring Adapter O ring O ring Dividter valve assembly (See Fig.# 3.20) Hose assembly Hose assembly Fitting, straight long O ring O ring Elbow, 90° O ring O ring Tube assembly O ring Cylinder, reach (See Fig.# 3.27)

# FOR ASSY. As Req'd.

As Req'd.

3 3 3 2 1 4 4 1 1 1 2 2 2 1 1 4 1 1 2 1 2

UNIT 24 VOLT 36 VOLT

3.12

FIGURE # 3.8 TILT AND SIDESHIFT HOSE INSTALLATION

3.13 Return

MARCH 1995

FIG ITEM # # PART # 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8

1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

41243-01 41243-00 -----------------49656-00 12391-03 49604-00 49617-06 49655-01 49604-00 12391-03 -----------------49616-00 49604-00 49579-00 49578-00 49623-00 49604-00 49617-05 49617-01 -----------------49654-08 49604-00 49604-00 49653-08 49604-00 12391-04 49617-00 49655-00 49604-00 12391-03 49531-00 49604-00

MARCH 1995 Return

NAME Coil, 24 volt Coil, 36 volt Dividter, valve assembly (See Fig.# 3.20) Adapter O ring O ring Hose assembly Fitting, straight long O ring O ring Cylinder assembly, tilt (See Fig.# 3.28) Elbow, 90° O ring Hose assembly Hose assembly Elbow, 90° O ring Hose assembly Hose assembly Cylinder, sideshift (See Fig.# 5.13) Elbow, 45° O ring O ring Elbow, 90° O ring O ring Hose assembly Fitting, straight long O ring O ring Elbow, 90° O ring

# FOR ASSY. As Req'd.

As Req'd.

1 4 1 1 1 2 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2

UNIT 24 Volt 36 Volt

3.14

FIGURE # 3.9 LIFT PUMP AND RESERVOIR ASSEMBLY

3.15 Return

FEBRUARY 1995

FIG ITEM # # PART # 3.9 3.9 3.9 3.9 3.9 3.9 3.9 3.9 3.9 3.9 3.9 3.9 3.9 3.9 3.9 3.9

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

-----------------14859-05 14810-03 49507-00 14810-04 14848-03 12391-10 -----------------49653-14 12391-08 49604-02 49516-00 -----------------49654-12 12391-07 49604-02

FEBRUARY 1995 Return

NAME Reservoir assembly (See Fig.# 3.16) Clamp, hose Hose Tube Hose Elbow, 90° O ring Pump and motor assembly (See Fig.# 3.22) Elbow, 90° O ring O ring Hose assembly Valve, lift control (See Fig.# 3.18) Elbow, 90° O ring O ring

# FOR ASSY.

UNIT

1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1

3.16

FIGURE # 3.10 TWO STAGE CYLINDER AND RESERVOIR ASSEMBLY

3.17 Return

FEBRUARY 1995

FIG ITEM # # PART # 3.10 3.10 3.10 3.10 3.10 3.10 3.10 3.10 3.10 3.10 3.10 3.10 3.10 3.10 3.10 3.10 3.10 3.10 3.10 3.10 3.10 3.10 3.10 3.10

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

-------------49631-10 49604-02 49641-22 49654-12 49604-02 12391-07 49641-26 41244-00 49604-02 49623-02 49604-02 -----------------49656-15 49604-02 12391-08 40107-00 12391-07 25109-05 12391-03 -----------------49656-14 12391-07 49604-02

FEBRUARY 1995 Return

NAME Reservoir assembly (See Fig.# 3.16) Adapter O ring Hose assembly Elbow, 90° O ring O ring Hose assembly Tube assembly O ring Elbow, 90° O ring Cylinder, lift (See Fig.# 3.11) Adapter O ring O ring Valve, flow control O ring Adapter O ring Valve, lift control (See Fig.# 3.18) Adapter O ring O ring

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

3.18

FIGURE # 3.11 TWO STAGE CYLINDER ASSEMBLY

3.19 Return

FEBRUARY 1995

FIG ITEM # # PART # 3.11 3.11 3.11 3.11

* * * *

3.11 1 3.11 2 3.11 3 3.11 4 3.11 5 3.11 6 3.11 7 3.11 8 3.11 9K 3.11 10 3.11 11K 3.11 12K 3.11 13 3.11 14K 3.11 15K 3.11 16K 3.11 17

NAME

# FOR ASSY.

UNIT 89/126 95/138 107/162 119/186

40534-01 40534-02 40534-03 40534-04

Cylinder assembly, 89/126 2 Stage Cylinder assembly, 95/138 2 Stage Cylinder assembly, 107/162 2 Stage Cylinder assembly, 119/186 2 Stage

1 1 1 1

11897-03 49548-00 -----------------40052-00 40051-00 13857-01 30612-01 40047-00 NSS -----------------NSS NSS 40068-00 NSS NSS NSS 41534-00

Washer, seal Screw Tube, cylinder Nut Plunger Ball Spring Piston Ring, wear Rod, cylinder O ring Ring, backup Bearing Ring, wear Seal Wiper Kit, seal (CONTAINS ITEMS MARKED WITH "K")

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Cylinder Assembly ITEM # 3

ITEM # 10

89/126

40535-01

40539-01

95/138

40535-02

40539-02

107/162

40535-03

40539-03

119/186

40535-04

40539-04

FEBRUARY 1995 Return

3.20

FIGURE # 3.12 THREE STAGE CYLINDER & RESERVOIR ASSEMBLY - RR-30

3.21 Return

MARCH 1995

FIG ITEM # # PART # 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12

1 2 3 4 5 6 7 8 9 10 11 12 13 13 13 13 13 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

-------------49631-10 49604-02 49641-22 49656-14 49604-02 12391-07 49641-23 49594-02 49632-02 49604-02 11016-17 49641-27 49641-28 49641-29 49641-30 49641-31 49641-32 ----------------------------------41436-00 41241-00 49604-02 12391-07 -----------------41427-00 49641-32 49615-02 49604-02 49656-15 49604-02 12391-08 49616-02 49604-02 40107-00 ------------------

MARCH 1995 Return

NAME Reservoir assembly (See Fig.# 3.16) Adapter O ring Hose assembly Adapter O ring O ring Hose assembly Diagnostic Adapter O ring Washer, flat Hose assembly, 89/192 Hose assembly, 95/210 Hose assembly, 98/216 Hose assembly, 102/225 Hose assembly, 111/240 Hose assembly, 119/258 Nut Cylinder assembly (See Fig.# 3.15) Tube assembly Valve, flow limit (FUSE) O ring O ring Cylinder assembly (See Fig.# 3.14) Tube assembly Hose assembly Tee O ring Adapter O ring O ring Tee O ring Valve, flow control Valve, lift control (See Fig.# 3.18)

# FOR ASSY. 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 2 1 1 1 2 1 1

UNIT

89/192 95/210 98/216 102/225 111/240 119/258

3.22

FIGURE # 3.13 THREE STAGE CYLINDER & RESERVOIR ASSEMBLY - RR-34

FIG ITEM # # PART # 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.23 Return

1 2 3 4 5 6 7 8 9 10 11 12 13

-----------------49631-10 49604-02 49641-22 49656-14 49604-02 12391-07 -----------------49516-12 49653-14 49604-02 12391-08 40107-01

NAME Reservoir assembly (See Fig.# 3.16) Adapter O ring Hose assembly Adapter O ring O ring Valve, lift control (See Fig.# 3.18) Hose assembly Elbow, 90° O ring O ring Valve, flow control

# FOR ASSY.

UNIT

1 2 1 1 1 1 1 1 1 1 1 1 1 MARCH 1995

FIG ITEM # # PART # 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13

14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30 30 30 30 30 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62

49656-15 12391-08 49604-02 49615-02 49604-02 49516-38 49516-01 49641-24 41241-00 49604-02 12391-07 49594-02 49632-02 49604-02 11016-17 -----------------49641-00 49641-06 49641-00 49641-06 49641-01 49641-02 49641-03 49624-02 49625-00 49604-02 12391-06 49219-00 30320-01 49656-18 12391-07 49604-03 41227-00 49656-03 49604-03 12391-07 -----------------25109-05 12391-08 12391-07 49656-03 12391-07 48604-03 41260-00 49641-06 49656-17 49604-03 12391-06 15677-04 11261-06 11009-06 11045-03 49327-00 11016-11 49717-01

MARCH 1995 Return

NAME Adapter O ring O ring Tee O ring Hose assembly Hose assembly Hose assembly Valve, flow limit (Velocity Fuse) O ring O ring Diagnostic Adapter, bulk head O ring Washer, flat Cylinder assembly (See Fig.# 3.14) Hose assembly, 89/180 Hose assembly, 89/192 Hose assembly, 95/198 Hose assembly, 95/210 Hose assembly, 107/226 Hose assembly, 111/240 Hose assembly, 119/256 Nut Fitting, special O ring O ring Tube assembly Regulator, flow Adapter O ring O ring Tube assembly Adapter O ring O ring Cylinder assembly (See Fig.# 3.15) Adapter O ring O ring Adapter O ring O ring Tube assembly Hose assembly Adapter O ring O ring Clamp, hose Nut Lockwasher Screw, cap Clamp, conduit Washer, flat Nut, self-locking

# FOR ASSY. 1 1 1 3 2 1 1 1 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1

UNIT

89/180 89/192 95/198 95/210 107/226 111/240 119/256

95/210 95/210 95/210 95/210 95/210 95/210 95/210 95/210 95/210 95/210 95/210

3.24

FIGURE # 3.14 THREE STAGE STAGING CYLINDER ASSEMBLY

3.25 Return

FEBRUARY 1995

FIG ITEM # # PART #

NAME

# FOR ASSY.

UNIT RR-30 RR-34

*

------------------

Cylinder Assembly (See Chart Below)

1 2

3.14 1 3.14 2 3.14 3 3.14 4 3.14 4 3.14 5 3.14 6 3.14 7K 3.14 8 3.14 9 3.14 10K 3.14 11K 3.14 12 3.14 12 3.14 13K 3.14 14K 3.14 15K 3.14 K

49548-00 11897-03 -----------------11016-05 41258-00 41257-00 11894-06 NSS 49714-12 -----------------NSS NSS 28142-00 40067-00 NSS NSS NSS 28200-00

Screw Washer, seal Tube, cylinder Washer, flat Piston, RR-30 Piston, RR-34 Screw, cap Ring, wear Ring, retainer Rod, cylinder O ring Ring, backup Bearing, RR-30 Bearing, RR-34 Ring, wear Seal Wiper Kit, seal RR-30 (CONTAINS ITEMS MARKED WITH "K") Kit, seal RR-34 (CONTAINS ITEMS MARKED WITH "K")

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

3.14

3.14

K

41535-00

1

RR-30 RR-34

RR-30 RR-34

RR-30 RR-34

Cylinder Assembly RR-30

RR-34

Cylinder Assembly

ITEM # 3

ITEM # 9

Cylinder Assembly

ITEM # 3

ITEM # 9

89/180

--------------

--------------

--------------

40891-01

40892-01

40071-01

89/192

41651-01

41652-01

40725-01

40891-01

40892-01

40071-01

95/198

--------------

--------------

--------------

40891-02

40892-02

40071-02

95/210

41651-02

41652-02

40725-02

40891-02

40892-02

40071-02

98/216

41651-03

41652-03

40725-03

--------------

--------------

--------------

102/225

41651-04

41652-04

40725-04

--------------

--------------

--------------

107/226

--------------

--------------

--------------

40891-03

40892-03

40071-03

111/240

41651-05

41652-05

40725-05

40891-04

40892-04

40071-04

119/258

41651-06

41652-06

40725-06

40891-05

40892-05

40071-05

FEBRUARY 1995 Return

3.26

FIGURE # 3.15 THREE STAGE FREELIFT CYLINDER ASSEMBLY

3.27 Return

FEBRUARY 1995

FIG ITEM # # PART #

# FOR ASSY.

NAME

*

------------------

Cylinder Assembly (See Chart Below)

1

3.15 1 3.15 2 3.15 3 3.15 4 3.15 4 3.15 5 3.15 5 3.15 6 3.15 7 3.15 8 3.15 8 3.15 9K 3.15 10 3.15 11K 3.15 12K 3.15 13 3.15 13 3.15 14K 3.15 15K 3.15 16K 3.15 K

49548-00 11897-03 -----------------30555-00 40052-00 30556-00 40051-00 30612-01 13857-01 28137-00 40047-00 NSS -----------------NSS NSS 28142-00 40068-00 NSS NSS NSS 28200-00

Screw Washer, seal Tube, cylinder Nut, RR-30 Nut, RR-34 Plunger, RR-30 Plunger, RR-34 Spring Ball Piston, RR-30 Piston, RR-34 Ring, wear Rod, cylinder O ring Ring, backup Bearing, RR-30 Bearing, RR-34 Ring, wear Seal Wiper Kit, seal RR-30 (CONTAINS ITEMS MARKED WITH "K") Kit, seal RR-34 (CONTAINS ITEMS MARKED WITH "K")

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

3.15

3.15

K

41534-00

1

UNIT

RR-30 RR-34 RR-30 RR-34

RR-30 RR-34

RR-30 RR-34

RR-30 RR-34

Cylinder Assembly RR-30

RR-34

Cylinder Assembly

ITEM # 3

ITEM # 10

Cylinder Assembly

ITEM # 3

ITEM # 10

89/180

--------------

--------------

--------------

40092-01

40089-01

40070-01

89/192

40727-01

40728-01

40730-01

40092-10

40089-10

40070-09

95/198

--------------

--------------

--------------

40092-02

40089-02

40070-02

95/210

40727-02

40728-02

40730-02

40092-11

40089-11

40070-07

98/216

40727-03

40728-03

40730-03

--------------

--------------

--------------

102/225

40727-04

40728-04

40730-04

--------------

--------------

--------------

107/226

--------------

--------------

--------------

40092-03

40089-03

40070-03

111/240

40727-05

40728-05

40730-05

40092-04

40089-04

40070-04

119/258

40727-06

40728-06

40730-06

40092-05

40089-05

40070-05

FEBRUARY 1995 Return

3.28

FIGURE # 3.16 HYDRAULIC RESERVOIR ASSEMBLY

3.29 Return

MARCH 1995

FIG ITEM # # PART # 3.16 3.16 3.16 3.16 3.16 3.16 3.16 3.16

1 2 3 4 5 6 7 8

1-08759-00 14961-00 41426-00 40323-00 12318-11 12391-12 11016-03 11143-08

MARCH 1995 Return

NAME Gage, sight Breather Reservoir Screen Plug O ring Washer, flat Screw, cap

# FOR ASSY.

UNIT

1 1 1 1 1 1 2 2

3.30

FIGURE # 3.17 AUXILIARY CONTROL VALVE ASSEMBLY - SINGLE FUNCTION CONTROL

NOTE: NOT USED WITH MULTI-FUNCTION HANDLE

3.31 Return

FEBRUARY 1995

FIG ITEM # # PART # 3.17

*

3.17 1 3.17 2 3.17 3 3.17 4 3.17 5 3.17 6 3.17 7 3.17 8 3.17 9K 3.17 10 3.17 11 3.17 12 3.17 13 3.17 14K 3.17 15 3.17 16 3.17 17 3.17 18 3.17 19 3.17 20 3.17 21 3.17 22 3.17 23K 3.17 24K 3.17 K

# FOR ASSY.

41331-00

Auxiliary Control Valve Assembly

1

201546 202138 201643 202139 201553 202140 202141 202142 NSS 201578 201556 201639 202144 NSS 201630 202091 NA NA 201634 202143 202096 202097 NSS NSS 202104

Pin, roll Cam, switch Jam, nut Nut Lockwasher Bracket Cap Cap, adapter Ring, retainer Screw, machine Washer, flat Switch Plug O ring Spring Plunger Body Spool Bushing Spring Washer Washer O ring Seal, wiper Kit, seal (CONTAINS ITEMS MARKED WITH "K")

1 1 1 2 2 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1

FEBRUARY 1995 Return

NAME

UNIT

3.32

FIGURE # 3.18 LIFT CONTROL VALVE ASSEMBLY

3.33 Return

FEBRUARY 1995

FIG ITEM # # PART # 3.18

*

3.18 1 3.18 2 3.18 3 3.18 4 3.18 5 3.18 6K 3.18 7K 3.18 8 3.18 9 3.18 10K 3.18 11K 3.18 12 3.18 13 3.18 14 3.18 15K 3.18 16K 3.18 17K 3.18 18K 3.18 19 3.18 20 3.18 21 3.18 22 3.18 23 3.18 24 3.18 25 3.18 26 3.18 K

# FOR ASSY.

41364-00

Lift Control Valve Assembly

1

202093 201624 201556 201578 202094 NSS NSS 201618 201619 NSS NSS NA NA 202095 NSS NSS NSS NSS 201616 201560 201655 201533 201623 201545 201639 201553 201627

Screw, machine Bracket Washer, flat Screw, machine Plug O ring Plunger Spring Plug O ring O ring Body Spool Valve, relief O ring Washer, backup O ring O ring Washer, deep Washer Spring Washer, shallow Screw, spool Nut Switch Lockwasher Kit, seal (CONTAINS ITEMS MARKED WITH "K")

2 1 2 2 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1

FEBRUARY 1995 Return

NAME

UNIT

3.34

FIGURE # 3.19 VALVE ASSEMBLY - MULTI-FUNCTION CONTROL

3.35 Return

FEBRUARY 1995

FIG ITEM # # PART #

NAME

# FOR ASSY.

UNIT

3.19 3.19

* *

42062-00 42062-01

Valve Assembly Valve Assembly

1 1

24 Volt 36 Volt

3.19 3.19 3.19 3.19 3.19

1 2 3 4 4

NSS 301970-000 301972-000 300949-001 300949-000

Block, valve Valve, spool Kit, seal Coil, 24 volt Coil, 36 volt

1 1 1 2 2

24 Volt 36 Volt

FEBRUARY 1995 Return

3.36

FIGURE # 3.20 REACH DIVERTER VALVE ASSEMBLY

3.37 Return

FEBRUARY 1995

FIG ITEM # # PART #

NAME

3.20

*

41242-00

Single Reach Diverter Valve Assembly

1

3.20 3.20 3.20 3.20 3.20 3.20 3.20 3.20 3.20

1 2 3 4 5 6 7 8 K

12318-06 12391-06 41187-00 41230-00 12318-01 12391-01 12318-03 12391-03 200073

Plug O ring Valve, solenoid Manifold Plug O ring Plug O ring Kit, seal (for item # 3)

2 1 4 1 2 1 2 1 1

FEBRUARY 1995 Return

# FOR ASSY.

UNIT

3.38

FIGURE # 3.21 TORQUE GENERATOR ASSEMBLY

3.39 Return

MARCH 1995

FIG ITEM # # PART # 3.21

*

3.21 1 3.21 2K 3.21 3 3.21 4 3.21 5K 3.21 6 3.21 7 3.21 8 3.21 9 3.21 10 3.21 11 3.21 12 3.21 13 3.21 14 3.21 15 3.21 16 3.21 17K 3.21 18 3.21 19 3.21 20 3.21 21 3.21 22 3.21 23 3.21 K

# FOR ASSY.

29791-00

Torque generator assembly

1

304195-000 NSS 304182-000 304178-000 NSS 304197-000 304179-000 304196-000 201980 304183-000 304194-000 304192-000 304177-000 304193-000 304190-000 304173-000 NSS 304189-000 304176-000 304184-000 304174-000 304175-000 304191-000 302404-000

Housing, valve Seal, shaft Washer Ring, retainer O ring Spool Spring Sleeve Pin Plate, spacer Spacer Geroler Plate, spacer Drive, control end Screw, cap Housing, power end Seal, quad Key, woodruff Shaft, power end Washer Washer Ring, retainer Shaft, power end Kit, seal (Contains items marked with"K")

1 1 1 1 4 1 6 1 1 1 1 1 1 1 7 1 1 2 1 1 1 1 1 1

MARCH 1995 Return

NAME

UNIT

3.40

FIGURE # 3.22 LIFT PUMP & MOTOR ASSEMBLY

3.41 Return

FEBRUARY 1995

FIG ITEM # # PART # 3.22 3.22 3.22 3.22 3.22 3.22 3.22

1 2 3 4 5 6 7

----------------------------------11143-05 49509-00 11854-05 11016-12 31267-00

FEBRUARY 1995 Return

# FOR ASSY.

NAME Motor, lift pump (See Fig.# 2.18) Pump, lift (See Fig.# 3.23 & 3.24) Screw, cap Nut, clip Screw, cap Washer, flat Grommet

UNIT

1 1 2 4 4 4 4

3.42

FIGURE # 3.23 LIFT PUMP ASSEMBLY 24 VOLT "E" 24 VOLT "EE" 36 VOLT "E" (See Fig.# 3.24) 36 VOLT "EE"

3.43 Return

FEBRUARY 1995

FIG ITEM # # PART #

NAME

# FOR ASSY.

UNIT "E" 24 VOLT "EE" 36 VOLT "EE" 24 VOLT

3.23 3.23 3.23

* * *

41680-00 41680-00 41680-02

Lift Pump Assembly, 24 Volt "E" Lift Pump Assembly, 36 Volt "EE" Lift Pump Assembly, 24 Volt "EE"

1 1 1

3.23 3.23 3.23 3.23 3.23 3.23 3.23 3.23 3.23 3.23 3.23 3.23 3.23 3.23 3.23

1K 2 3 4K 5K 6K 7 8K 9 10 11 12 13 14 K

NSS -----------------202303 NSS NSS NSS -----------------NSS NSS 300249-000 202297 202296 202299 -----------------300250-000

Seal, shaft Body Pin, dowel Nylatron Spacer, rubber Plate, wear Gear, drive Plate, thrust Seal, gasket Cover-side, port Washer, flat Screw, cap Plug, pipe Gear, driven Kit, seal (CONTAINS ITEMS MARKED WITH "K")

1 1 2 1 1 1 1 1 1 1 4 4 1 1 1

Lift Pump Assembly 41680-00

41680-02

Body (2)

300248-000

301327-043

Gear, drive (7)

300247-000

301327-044

Gear, driven (14)

300246-000

301327-045

FEBRUARY 1995 Return

3.44

FIGURE # 3.24 LIFT PUMP ASSEMBLY, 36 VOLT "E"

3.45 Return

FEBRUARY 1995

FIG ITEM # # PART #

NAME

# FOR ASSY.

UNIT 36 Volt

3.24

*

41997-00

Lift Pump Assembly, 36 Volt "E"

1

3.24 3.24 3.24 3.24 3.24 3.24 3.24 3.24 3.24 3.24 3.24 3.24 3.24 3.24 3.24

1K 2K 3 4K 5K 6 7 8 9 10 11 12 13 14 K

NSS NSS NA NSS NSS NA NA NA NA NA NA NA NA NA 302122-000

Ring, retainer Seal, oil Plate, face Seal, molded Strip, backup Plate, side Case, bearing Shaft, drive Shaft, idler Pin, dowel Body Plate, back Washer Screw, cap Kit, seal (contains items marked with "K")

1 1 1 2 2 2 2 1 1 4 1 1 4 4 1

FEBRUARY 1995 Return

3.46

FIGURE # 3.25 AUXILIARY PUMP AND MOTOR ASSEMBLY

3.47 Return

MARCH 1995

FIG ITEM # # PART #

NAME

# FOR ASSY.

UNIT 24 Volt 36 Volt

3.25 3.25

* *

300333-000 300334-000

Auxiliary Pump & Motor Assy., 24 Volt Auxiliary Pump & Motor Assy., 36 Volt

1 1

3.25 3.25 3.25 3.25 3.25 3.25

1 2 3 4 5 6

-----------------300681-000 301491-000 NSS 301508-000 301507-000

Motor assembly (Fig.# 2.20) Pump assembly, auxiliary Coupler Pump assembly (See Fig.# 3.26) Lockwasher Screw, 12 point

1 1 1 1 2 2

MARCH 1995 Return

3.48

FIGURE # 3.26 AUXILIARY PUMP ASSEMBLY

NOTE: Coat with "PERMATEX AVIATION FORM-A-GASKET No. 3" between sections.

3.49 Return

FEBRUARY 1995

FIG ITEM # # PART # 3.26 1K 3.26 2 3.26 3K 3.26 4K 3.26 5K 3.26 6 3.26 7 3.26 8 3.26 9 3.26 10 3.26 11 3.26 12 3.26 13 3.26 14 3.26 15 3.26 16K 3.26 17K 3.26 18K 3.26 19 3.26 20 3.26 21 3.26 K

NSS 300681-002 NSS NSS NSS 300681-007 NA NA NA 300681-008 NA NA NA NA 200033 NSS NSS NSS 300681-006 202065 300143-000 300184-000

FEBRUARY 1995 Return

NAME Seal, oil Stator Seal Seal, rubber Plate, wear Gear, drive Shaft, drive Key Gear Gear, idler Ball Ring, retainer Shaft, idler Gear Pin, dowel Plate, pressure Seal Seal, plate Housing, end gear Plug Screw, 12 point Kit, seal (CONTAINS ITEMS MARKED WITH "K")

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 8 1

3.50

FIGURE # 3.27 REACH CYLINDER ASSEMBLY

3.51 Return

MARCH 1995

FIG ITEM # # PART #

NAME

# FOR ASSY.

UNIT Right Hand Left Hand

* *

41228-00 41226-01

Cylinder Assembly, Right Hand Cylinder Assembly, Left Hand

1 1

3.27 1 3.27 2 3.27 3 3.27 4K 3.27 5K 3.27 6 3.27 7K 3.27 8K 3.27 9K 3.27 10 3.27 11K 3.27 12 3.27 13 3.27 14 3.27 15 3.27 16 3.27 17 3.27 18K 3.27 19K 3.27 20K 3.27 K

40488-00 49929-01 40492-00 NSS NSS 40495-00 NSS NSS NSS 11806-12 NSS 41259-00 14908-08 41197-01 11020-34 41197-00 31057-01 NSS NSS NSS 31098-00

Yoke Bushing Rod Wiper Seal Bearing O ring Ring, back-up Ring, guide Nut, jam Ring, back-up Piston Nut Tube, left Bushing Tube, right Retainer Ring, guide O ring O ring Kit, seal (CONTAINS ITEM MARKED WITH "K")

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

3.27 3.27

FEBRUARY 1993 Return

3.52

FIGURE # 3.28 TILT CYLINDER ASSEMBLY

3.53 Return

MARCH 1995

FIG ITEM # # PART #

NAME

# FOR ASSY.

UNIT Left Hand Right Hand

* *

41469-00 41469-01

Tilt Cylinder Assembly, Left Hand Tilt Cylinder Assembly, Right Hand

1 1

3.28 1 3.28 2 3.28 3 3.28 4 3.28 5 3.28 6 3.28 7 3.28 8K 3.28 9K 3.28 10K 3.28 11 3.28 12K 3.28 13K 3.28 14 3.28 15 3.28 15 3.28 16 3.28 17 3.28 18 3.28 19K 3.28 20 3.28 21K 3.28 22K 3.28 23K 3.28 K

11857-04 22014-02 40408-00 11073-16 40570-00 41221-00 11806-12 NSS NSS NSS 41222-00 NSS NSS 11020-34 41470-00 41558-00 31057-04 14908-08 11016-27 NSS 41472-00 NSS NSS NSS 41213-00

Washer Bearing Pin Pin, roll Clevis Rod Nut Wiper, rod Seal, rod Ring, guide Bearing Ring, sealing O ring Bearing Tube, left Tube, right Retainer Nut Washer, flat Ring, guide Piston O ring O ring Ring, sealing Kit, seal (CONTAINS ITEMS MARKED WITH "K")

2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

3.28 3.28

Left Hand Right Hand

ITEMS 1-4 ARE NOT PART OF TILT CYLINDER ASSEMBLY AND ARE SOLD SEPARATELY.

MARCH 1995 Return

3.54

FIGURE # 4.1 SHIELDING ASSEMBLY

4.1 Return

MARCH 1995

FIG ITEM # # PART # 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1

1 2 3 3 4 5 6 7 8 9 10 11 11 12 13 13 14 15 16 17 18 19 20 *

40919-00 11894-06 40923-00 40923-01 11884-01 11170-08 40806-00 40786-01 40419-00 11073-26 11695-07 40743-00 40743-01 49922-01 40237-00 40237-01 40418-00 49892-01 40233-00 27561-03 14851-02 40238-03 41109-00 52-05007-00

MARCH 1995 Return

NAME Block Screw, cap Post Post Screw, socket Locknut Mat, floor Pedal Mat, pedal Pin, roll Bushing Cover, 16½" battery Cover, 14½" battery Screw, machine Cover, panel - Single Function Control Cover, panel - Multi-Function Control Pad, seat Screw, flat head Angle Edging Nut, clip Cover, instrument Cover, SCR Edging

# FOR ASSY. 1 1 1 1 2 2 1 1 1 1 2 1 1 11 1 1 1 1 1 1 6 1 1 As Req'd.

UNIT

95/138,198,210 ALL ELSE

16½" battery 14½" battery

4.2

FIGURE # 4.2 EMERGENCY DISCONNECT ASSEMBLY

4.3 Return

FEBRUARY 1995

FIG ITEM # # PART # 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

26270-00 14944-00 11813-07 -----------------40274-00 11806-08 49916-00 11135-06 40940-00 11143-16 11016-03 40275-01 11261-06 11170-04 11045-08 40414-00 ------------------

4.2 4.2 4.2 4.2 4.2

18 19 20 21 22

11880-08 41642-00 20323-00 41790-00 14986-03

FEBRUARY 1995 Return

NAME Decal Knob Grommet Cover, seat panel (See Fig.# 4.1) Rod Nut, jam Yoke, end Pin with cotter pin Spacer Screw, cap Washer, flat Bar Nut Nut Screw, cap Block Connector assembly, power (See Fig.# 2.17) Screw, machine Plate Switch Plate, switch Nut, twin

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1 2 2 4 1 2 2 2 1 1 2 1 1 1 1

4.4

FIGURE # 4.3 AUXILIARY CONTROL ASSEMBLY - SINGLE FUNCTION CONTROL

4.5 Return

FEBRUARY 1995

FIG ITEM # # PART # 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

-----------------49919-02 NA 40679-00 41322-00 14993-10 11880-09 49965-00 14986-03 11073-20 11261-04 11009-01 -----------------11020-27 49819-00 41147-00 14813-00 14892-01 49751-06 40931-00 41318-00 11073-14 11873-19 40677-00

FEBRUARY 1995 Return

NAME Cover, seat panel (See Fig.# 4.1) Knob Rivet, pop (1/8"x1/4") Brush Rod Washer, flat Screw, machine Switch Nut, twin Pin, roll Nut Lockwasher Valve, auxiliary control (See Fig.# 3.17) Bushing Spring Puck Link Bolt, flange Nut, flange Plate Tube Pin, roll Screw, socket head Round

# FOR ASSY.

UNIT

1 1 4 2 1 As Req'd.

4 2 2 1 3 4 1 2 2 2 1 2 2 1 1 1 1 1

4.6

FIGURE # 4.4 HAND LIFT/LOWER AND SPEED CONTROL - MULTI-FUNCTION CONTROL

4.7 Return

FEBRUARY 1995

FIG ITEM # # PART # 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4

1K 2 3 4 5K 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41K 42K 43K 44K 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 K

42181-00 41861-00 49416-00 42039-00 42040-00 52-07934-00 42038-00 42036-00 49922-01 NA 40676-00 20151-00 -----------------11695-06 11025-02 11018-08 14993-30 11695-01 49892-10 49997-00 11170-05 -----------------49717-01 41324-00 11261-06 11016-03 11018-11 11695-05 41309-00 49612-00 41297-00 14993-20 41313-00 11271-31 41312-00 41306-00 49612-05 41314-00 11143-05 11170-06 41301-00 11271-28 42074-00 42183-00 49329-00 49591-00 11129-03 49330-00 41796-00 14911-03 49751-04 41794-00 27303-01 11016-01 11419-03 29304-00 50023-00 20148-01 20188-00 302250-000

FEBRUARY 1995 Return

NAME Handle assembly, control Clip Screw, flat head Switch assembly Handle (Serial # 238728 and UP) Conduit, 18" Switch assembly, red push button Switch assembly, black push button Screw, machine Rivet, pop (1/8"X1/4") Brush Switch, key Cover, seat (See Fig.# 4.1) Bushing Ring, retainer Key Washer Bushing Screw, machine Grommet, rubber Nut Valve, lift control (See Fig.# 3.18) Nut Spacer Nut Washer, flat Key Bushing Rod Screw, cap Block Washer Arm Screw, cap Block Arm Screw, cap Link Screw, cap Nut Handle, Tee (Serial # 238728 and UP) Setscrew Bellcrank Block Joint, ball Rod Nut Screw Lever Screw, machine Nut, flanged Bracket, switch Switch, master Washer, flat Nut Potentiometer Screw, flat head Connector Pin Kit, handle (Serial # 238727 & Below) (Contains items marked with "K")

# FOR ASSY.

UNIT

1 1 1 1 1 As Req'd.

1 1 3 As Req'd.

2 1 1 2 1 1 1 1 2 2 2 1 4 2 2 4 1 2 1 3 1 2 1 2 1 1 2 2 1 1 1 2 1 1 2 1 2 1 1 2 2 1 1 3 2 1 2 1 5 1 4.8

FIGURE # 4.5 HAND LIFT/LOWER AND SPEED CONTROL - SINGLE FUNCTION CONTROL

4.9 Return

FEBRUARY 1995

FIG ITEM # # PART #

NAME

4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5

Handle assembly Grip, hand Switch, horn Tubing, heat shrink Shaft Fitting, wire Wire, 16 Ga. black Fitting, wire Screw, machine Rivet, pop (1/8"x1/4") Brush Switch, key Cover, seat panel (See Fig.# 4.1) Bushing Ring, retainer Key Washer Bushing Screw, machine Grommet, rubber Nut Valve, lift control (See Fig.# 3.18) Nut Spacer Nut Washer Key Bushing Rod Screw, cap Block Washer Arm Screw, cap Block Arm Screw, cap Link Screw, cap Handle Nut Nut Arm Screw, cap Joint, ball Rod Nut Screw Lever Screw, machine Nut, flanged Bracket, switch Switch, master Washer, flat Nut Potentiometer Screw, flat head

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57

40416-00 40482-01 14939-00 49887-01 40402-00 11823-39 52-07901-01 11823-10 49922-01 NA 40676-00 20151-00 -----------------11695-06 11025-02 11018-08 14993-30 11695-01 49892-10 49891-00 11170-05 -----------------49717-01 41324-00 11261-06 11016-03 11018-11 11695-05 41309-00 49612-06 41297-00 14993-20 41313-00 11271-31 41312-00 41306-00 49612-05 41314-00 11143-05 41301-00 11170-06 11419-03 40694-00 11047-13 49329-00 49591-00 11129-03 49330-00 41796-00 14911-03 49751-04 41794-00 27303-01 11016-01 11419-03 29304-00 50023-00

FEBRUARY 1995 Return

# FOR ASSY.

UNIT

1 1 1 As Req'd.

1 1 As Req'd.

1 3 As Req'd.

2 1 1 2 1 1 1 2 2 2 2 1 4 2 2 4 1 2 1 2 1 2 1 2 1 1 2 2 1 1 1 2 1 1 2 1 2 1 1 2 2 1 1 3 2 1 2 4.10

FIGURE # 4.6 FORWARD STEERING CONTROL ASSEMBLY

4.11 Return

MARCH 1995

FIG ITEM # # PART # 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

49919-03 14915-05 40105-01 11073-06 -----------------14994-11 11854-05 42097-03 11261-05 11047-21 26466-01 11073-11 40783-00 11875-09 42100-00 42096-00 11830-03 25125-01 11308-03 25121-01 11057-03 41079-00 41079-01 41079-02 11057-03 21542-09 11170-08 11016-04 11857-01 11857-02 11936-17 40780-00 11020-35 40900-00 42098-00 40781-00 11806-06 40779-01 11873-16 11695-07 11025-02

MARCH 1995 Return

NAME

# FOR ASSY.

Knob Plug, hole Crank, steering Pin, roll Torque generator (See Fig.# 3.21) Screw, cap Screw, cap Bearing, flange Nut Screw, cap Sprocket Pin, roll Sprocket Setscrew Rod Bearing, pillow block Screw, cap Sprocket Pin, roll Chain Key Shim, .120" Shim, .060" Shim, .030" Key Chain Locknut Washer,flat Washer, 18 gauge Washer, 14 gauge Bearing, thrust Sprocket Bearing Sleeve, flanged Bracket, mounting Bolt, special Nut Screw, special Screw, shoulder Bearing, flange Ring, retainer

1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd.

As Req'd.

As Req'd.

1 1 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1

UNIT

4.12

FIGURE # 4.7 REARWARD STEERING CONTROL ASSEMBLY

4.13 Return

MARCH 1995

FIG ITEM # # PART # 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7

1 2 3 4 5 6 7 8 9 * * 10 11 12 13 14 15 16 17 18 19 20 21 22 22 22 23 24 25 26 27 28 29

49919-03 14915-05 40105-01 11073-06 -----------------14994-11 11854-05 42097-03 11170-05 11143-05 11806-06 11047-21 26466-01 11073-11 40783-00 11271-11 42100-00 42096-00 11830-03 25125-01 11308-03 25121-01 11057-03 41079-00 41079-01 41079-02 11057-03 21542-01 25306-01 42098-00 11873-16 11695-07 11025-02

MARCH 1995 Return

NAME

# FOR ASSY.

Knob Plug, hole Crank, steering Pin, roll Torque generator (See Fig.# 3.21) Screw, cap Screw, cap Bearing, flange Nut Screw, cap Nut Screw, cap Sprocket Pin, roll Sprocket Screw, cap Rod Bearing, pillow block Screw, cap Sprocket Pin, Driv-lok Chain Key Shim, .120" Shim, .060" Shim, .030" Key Chain Link, offset Bracket, mounting Screw, shoulder Bearing, flange Ring, retainer

1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd.

As Req'd.

As Req'd.

1 1 1 1 1 1 1

UNIT

4.14

FIGURE # 4.8 AUXILIARY PUMP AND MOTOR INSTALLATION

4.15 Return

MARCH 1995

FIG ITEM # # PART # 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8

1 2 3 4 5 6 7 8 9 10 11

11143-05 40796-00 11143-06 49891-00 -----------------20904-01 11143-02 11016-03 11261-08 11261-06 41138-00

MARCH 1995 Return

NAME Screw, cap Bracket, pump Screw, cap Mount, shock Pump & motor assembly (See Fig.# 3.25) Bumper Screw, cap Washer, flat Nut Nut Bracket, mounting

# FOR ASSY.

UNIT

2 1 2 2 1 3 2 6 2 2 1

4.16

FIGURE # 4.9 MAIN FRAME AND LOAD WHEEL ASSEMBLY

4.17 Return

MARCH 1995

FIG ITEM # # PART # 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9

1 2 3 4 5 6 7 7 8 9 10 11 12 13

41552-00 20904-01 11429-04 11016-27 49914-00 41547-00 14989-17 49761-22 25189-02 --------------------------------------------------------------------------------------

4.9

14

------------------

4.9

15

------------------

4.9 4.9 4.9 4.9 4.9 4.9 4.9

16 17 18 19 20 21 22

-----------------11170-06 41666-00 11016-04 14994-05 -----------------49456-00

# FOR ASSY.

NAME Door Bumper Pin, cotter Washer, flat Screw, cap Hinge Screw, 12 point cap Screw, cap 4" high outriggers Bearing Roller, battery Shaft, battery Frame, main (State Serial Number) Retainer, battery Load wheel, 5" articulating (See Fig.# 4.10) Load wheel, single (See Fig.# 4.11) Load wheel, 4" articulating (See Fig.# 4.12) Retainer, top battery Nut Caster assembly (See Fig.# 4.13) Washer, flat Screw, cap Retainer, battery "EE" Lock, battery retainer key "EE"

UNIT

1 2 1 11 1 1 8 8 8 4 4 1 2 2 2 2 1 10 1 4 4 2 2

"EE"TYPE "EE"TYPE

Frame Information 14.5" battery

16.5" battery

9

25204-03

25204-06

10

25203-07

25203-06

12

41064-01

41064-00

16 RIGHT

40152-04

40152-02

16 LEFT

40152-03

40152-01

21 RIGHT

300528-004

300528-003

21 LEFT

300528-001

300528-000

MARCH 1995 Return

4.18

FIGURE # 4.10 5" HIGH ARTICULATING LOAD WHEEL ASSEMBLY

4.19 Return

FEBRUARY 1995

FIG ITEM # # PART # 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10

1 2 3 4 5 6 7 8 9

42117-00 42115-00 42176-00 11898-11 11160-09 11857-15 11857-17 49910-03 42125-00

FEBRUARY 1995 Return

NAME Axle Toe Box, 5" Plate Ring, retainer Fitting, grease Washer, 10 gauge Washer, 18 gauge Bearing Wheel, load (5 X 4)

# FOR ASSY.

UNIT

2 2 2 4 4 8 8 8 4

4.20

FIGURE # 4.11 SINGLE LOAD WHEEL ASSEMBLY

4.21 Return

FEBRUARY 1995

FIG ITEM # # PART # 4.11 1 4.11 2 4.11 2 4.11 3 4.11 4 4.11 5 4.11 6 4.11 7 4.11 8 4.11 9 4.11 10 4.11 11

11898-11 42137-00 42137-00 42138-00 11073-32 11160-09 42143-00 11857-17 49910-03 42140-00 42139-00 40254-00

FEBRUARY 1995 Return

NAME Ring, retainer Toe Box, left hand Toe Box, right hand Axle Pin, roll Fitting, grease Spacer Washer Bearing Wheel Assembly Wheel, rim Tire

# FOR ASSY.

UNIT

2 1 1 2 2 2 4 4 4 1 1 1

4.22

FIGURE # 4.12 4" HIGH ARTICULATING LOAD WHEEL ASSEMBLY

4.23 Return

FEBRUARY 1995

FIG ITEM # # PART # 4.12 4.12 4.12 4.12 4.12 4.12 4.12 4.12 4.12

1 2 3 4 5 6 7 8 9

42129-00 42127-00 42178-00 11898-02 11160-09 11857-14 11857-16 49910-02 42136-00

FEBRUARY 1995 Return

NAME Axle Toe box, 4" high Plate Ring, retainer Fitting, grease Washer, 10 gauge Washer, 18 gauge Bearing Wheel, load (4 x 3)

# FOR ASSY.

UNIT

2 2 2 4 4 8 8 8 4

4.24

FIGURE # 4.13 CASTER ASSEMBLY

4.25 Return

MARCH 1995

FIG ITEM # # PART #

NAME

# FOR ASSY.

4.13

*

41666-00

Caster Assembly

1

4.13 4.13 4.13 4.13 4.13 4.13 4.13 4.13 4.13 4.13 4.13 4.13 4.13 4.13 4.13 4.13 4.13 4.13 4.13 4.13 4.13 4.13 4.13 4.13 4.13 4.13 4.13 4.13 4.13 4.13

1 2 3 4 5 6 7 8 8 9 10 11 12 13 14 15 16 17 18 19 19 20 21 22 23 24 25 26 27 28

40165-00 49745-13 49743-09 11016-09 11205-22 40992-00 40993-01 40996-00 40996-01 40991-00 11160-11 11073-23 11857-06 11782-05 11695-08 49800-00 49799-00 11856-21 40762-00 40768-00 40768-01 49972-06 11205-01 40721-00 22005-06 11828-06 11829-06 11831-07 49798-00 49797-02

Cap, hub Nut Pin, cotter Washer, flat Bearing Flange Bearing Spindle assembly Spindle assy. (CORROSION/FREEZER) Pin Fitting, grease Pin, roll Washer, flat Bearing, thrust Bearing, flange Bearing Sleeve Screw, cap Axle Arm, right (Shown) Arm, left (Not Shown) Ring, nelos Bearing Wheel Washer Lockwasher Nut Nut Retainer Spring

1 1 1 1 1 1 1 1 1 1 2 2 4 4 2 2 2 2 2 1 1 4 4 2 2 2 2 2 2 2

MARCH 1995 Return

UNIT

4.26

FIGURE # 5.1 TWO STAGE MAST INSTALLATION

5.1 Return

MARCH 1995

FIG ITEM # # PART #

NAME

5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1

1 * * 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 17 18 19 20 21 22 23 23 24

41165-00 41659-00 41661-00 11170-12 14992-08 ---------------------------------------------------30554-00 11157-03 40547-00 14892-04 11890-10 11009-06 40544-00 40544-01 14992-17 11016-06 49925-01 49925-02 49925-03 11271-15 11271-14 -----------------40228-05 40467-01 41084-00 41084-01 NA

Guard, overhead Shield, plastic Shield, screen Nut Screw, cap Column, inner (See Fig.#5.2) Reach assembly (See Fig.# 5.10) Fork assembly (See Fig.# 5.13) Pin Pin, cotter Plug Screw, cap Pin, dowel Lockwasher Stop Stop Screw, cap Washer Shim, .250" Shim, .125" Shim, .062" Screw, set Screw, set Column, outer (See Fig.# 5.3) Channel Cushion, windshield Channel Channel, 95/138

5.1 5.1 5.1 5.1

25 26 27 28

11074-10 -----------------40486-01 52-05007-00

Pin, roll Sideshifter assembly (See Fig.# 5.12) Screen (Cold Storage) Edge, rubber (Cold Storage)

MARCH 1995 Return

Laminated safety sheet gless S.A.E. J-673 26 "x33¾"x .234" (Secure this part locally)

# FOR ASSY. 1 1 1 4 4 1 1 2 2 2 2 2 2 4 1 1 2 2 As Req'd.

As Req'd.

As Req'd.

4 4 1 1 1 2 2 1 2 1 1 As Req'd.

UNIT

plastic screen

.250 inch .125 inch .062 inch

95/138

cold storage cold storage

5.2

FIGURE # 5.2 TWO STAGE INNER COLUMN ASSEMBLY

5.3 Return

FEBRUARY 1995

FIG ITEM # # PART # 5.2 5.2 5.2 5.2 5.2 5.2 5.2

1 1 2 3 3 3 3

11857-05 11857-12 21089-02 40527-01 40527-02 40527-03 40527-04

FEBRUARY 1995 Return

NAME Shim, .050" Shim, .025" Bearing Column, inner 89/126 Column, inner 95/138 Column, inner 107/162 Column, inner 119/186

# FOR ASSY.

UNIT

As Req'd.

As Req'd.

2 1 1 1 1

89/126 95/138 107/162 119/186

5.4

FIGURE # 5.3 TWO STAGE OUTER COLUMN ASSEMBLY

5.5 Return

FEBRUARY 1995

FIG ITEM # # PART # 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3

1 1 2 3 4 5 6 7 8 9

11857-05 11857-12 21089-02 -----------------30558-00 30554-00 49837-00 11486-12 -----------------------------------

# FOR ASSY.

NAME Shim, .050" Shim, .025" Bearing Chain, lift Anchor, chain Pin, chain Nut Nut, jam Cylinder assembly (See Fig.# 5.4) Column, outer

UNIT

As Req'd.

As Req'd.

2 2 2 2 2 2 1 1

Outer Column Assembly ITEM # 3

ITEM # 9

89/126

14835-44

40518-01

95/138

14835-45

40518-02

107/162

14835-46

40518-03

119/186

14835-47

40518-04

FEBRUARY 1995 Return

5.6

FIGURE # 5.4 TWO STAGE CYLINDER INSTALLATION

5.7 Return

FEBRUARY 1995

FIG ITEM # # PART # 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

40542-00 49929-03 40540-00 49843-00 11890-03 30553-06 49994-01 49993-02 41587-00 41585-00 41581-00 11160-09 -----------------40045-00 30553-05 11016-08 11831-06

FEBRUARY 1995 Return

NAME Guide assembly Bushing Guide Screw, cap Pin, dowel Washer, shim Bearing, rooler Race, inner Sheave, chain Sheave, cable Shaft Fitting, grease Cylinder assembly (See Fig.# 3.11) Sheave Washer, shim Washer, flat Nut

# FOR ASSY.

UNIT

1 2 1 1 2 5 2 2 1 1 1 2 1 1 1 1 1

5.8

FIGURE # 5.5 THREE STAGE MAST INSTALLATION

RR-30 MAST

RR-34 MAST

5.9 Return

MARCH 1995

FIG ITEM # # PART #

NAME

5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5

1 * * 2 3 4 5 6 7 8 9 10 11 12 13 13 13 14 15 16 17 17 18 19 20 21 21 22 23

41161-00 41659-00 41661-00 11170-12 14992-08 49843-00 --------------------------------------------------------------------30554-00 11157-03 -----------------14992-17 49925-01 49925-02 49925-03 11016-06 11271-15 11271-14 40486-02 40486-00 52-05007-00 40228-03 40467-00 41084-00 41084-01 -----------------NA

Guard, overhead Shield, plastic Shield, screen Nut Screw, cap Screw special, cap RR-30 Column, inner (See Fig.# 5.6) Reach assembly (See Fig.# 5.10) Fork assembly (See Fig.# 5.13) Sideshifter assembly (See Fig.# 5.12) Pin, chain RR-30 Pin, cotter RR-30 Column, intermediate (See Fig.# 5.8) Screw, cap Shim, .250" Shim, .125" Shim, .062" Washer, flat Screw, set Screw, set Screen, RR-30 (Cold Storage) Screen, RR-34 (Cold Storage) Edge, rubber (Cold Storage) Channel Cushion, windshield Channel Channel, 95/210 Column, outer (See Fig.# 5.9)

5.5 5.5 5.5 5.5 5.5

24 25 26 27 28

11143-19 41171-00 14674-00 11170-06 30554-00

Screw, cap Tube Washer Nut Pin with cotter pin

MARCH 1995 Return

Laminated safety sheet glass S.A.E. J-673 33 "x33¾"x .234" (Secure this part locally)

# FOR ASSY. 1 1 1 4 4 1 1 1 2 1 4 8 1 2 As Req'd.

As Req'd.

As Req'd.

2 4 4 1 1 As Req'd.

1 1 2 2 1 1 1 1 1 1 4

UNIT

plastic screen

RR-30

RR-30 RR-30

.250 inch .125 inch .062 inch

RR-30 RR-34 cold storage

95/210

RR-34 RR-34 RR-34 RR-34 RR-34

5.10

FIGURE # 5.6 THREE STAGE INNER COLUMN ASSEMBLY

RR-30 COLUMN ASSEMBLY

RR-34 COLUMN ASSEMBLY

5.11 Return

MARCH 1995

FIG ITEM # # PART # 5.6 5.6 5.6 5.6 5.6 5.6 5.6 5.6 5.6 5.6 5.6 5.6 5.6 5.6 5.6 5.6 5.6 5.6 5.6 5.6 5.6 5.6 5.6 5.6 5.6

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 18 19 20 21 22 23 24

# FOR ASSY.

NAME

----------------------------------30558-00 -----------------30554-00 11157-03 11898-04 11936-10 11857-05 21089-02 49837-00 11486-12 11261-06 11009-06 41437-00 11854-08 11857-10 11857-11 49832-00 11936-07 11073-20 11261-02 11009-08 41194-00 14994-04

Column, inner Cylinder assembly (See Fig.# 5.7) Anchor, lift chain Chain, lift Pin, chain Pin, cotter Ring, retainer Washer, flat Shim, .050" Bearing Nut, wheel Nut, jam Nut Lockwasher Tube assembly Screw, cap Shim, .050" Shim, .025" Bearing Washer, flat Pin, roll Nut Lockwasher Tube assembly Screw, cap

1 1 2 2 4 2 2 2 As Req'd.

2 2 2 2 2 1 1 As Req'd.

As Req'd.

2 1 1 1 2 1 1

UNIT

.050"

.050" .025"

Three Stage Inner Column Assembly RR-30 Item # 1

Item # 4

Item # 1

Item # 4

89/180

--------------

--------------

41695-01

14835-36

89/192

40720-01

14835-25

40586-01

14835-37

95/198

--------------

--------------

41695-02

14835-37

95/210

40720-02

14835-08

40586-00

14835-07

98/216

40720-03

14835-27

--------------

--------------

102/225

40720-04

14835-09

--------------

--------------

107/226

--------------

--------------

41695-03

14835-27

111/240

40720-05

14835-29

41695-04

14835-38

119/258

40720-06

14835-11

41695-05

14835-39

MARCH 1995 Return

RR-34

5.12

FIGURE # 5.7 THREE STAGE FREELIFT CYLINDER INSTALLATION

5.13 Return

MARCH 1995

FIG ITEM # # PART # 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

-----------------11160-09 11831-06 11016-08 30553-05 40045-00 49993-02 49994-01 30553-06 26519-02 26389-00 49941-01 40565-00 11016-03 11143-03 40732-00 41587-00 301838-000 41581-00

MARCH 1995 Return

NAME Cylinder assembly (See Fig.# 3.15) Fitting, grease Nut Washer, flat Washer, shim Sheave Race, inner Bearing, roller Washer, shim Pin Nut, spacer Washer, belleville Retainer Washer, flat Screw, cap Plate, shim Sheave, chain Sheave, cable Shaft

# FOR ASSY.

UNIT

1 2 1 1 1 1 2 2 5 1 1 6 1 2 1 2 1 1 1

5.14

FIGURE # 5.8 THREE STAGE INTERMEDIATE COLUMN ASSEMBLY RR-30 THREE STAGE INTERMEDIATE COLUMN

RR-34 THREE STAGE INTERMEDIATE COLUMN

5.15 Return

MARCH 1995

FIG ITEM # # PART #

# FOR ASSY.

NAME

5.8 5.8 5.8 5.8 5.8 5.8 5.8 5.8 5.8 5.8 5.8 5.8 5.8 5.8 5.8 5.8 5.8 5.8 5.8 5.8 5.8

1 2 3 4 * 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 19

30553-02 49994-01 49993-02 42193-00 11020-44 41584-00 40058-02 30553-07 30559-00 11143-04 11009-06 28159-06 11160-11 14994-10 14993-20 26617-03 26645-00 26493-01 11857-10 11857-11 21089-02

Washer, shim Bearing Race, inner Sheave Bushing Sheave Spacer Washer, shim Sheave Screw, cap Lockwasher Pin Fitting, grease Screw, cap Washer, flat Spacer Sheave, hose Bearing Shim, .050" Shim, .025" Bearing

5.8 5.8 5.8 5.8 5.8

20 21 22 23 24

-----------------28159-04 11806-08 14994-05 49832-02

Column, intermediate Pin Nut, jam Screw, cap Bearing

5.8 5.8 5.8

25 25 25

11857-09 11857-05 11857-12

Shim, .075" Shim, .050" Shim, .025"

4 2 2 1 1 1 1 1 1 4 4 1 2 1 1 2 1 1 As Req'd.

As Req'd.

2 0 1 1 2 2 2 4 As Req'd.

As Req'd.

As Req'd.

UNIT

RR-30 RR-30 RR-30 RR-34

RR-30 RR-34

Three Stage Intermediate Column Item # 20 RR-30

RR-34

89/180

--------------

41694-01

89/192

40894-01

41694-17

95/198

--------------

41694-02

95/210

40894-02

41694-16

98/216

40894-03

--------------

102/225

40894-04

--------------

107/226

--------------

41694-03

111/240

40894-05

41694-04

119/258

40894-06

41694-05

MARCH 1995 Return

5.16

FIGURE # 5.9 THREE STAGE OUTER COLUMN ASSEMBLY

RR-30 THREE STAGE OUTER COLUMN

RR-34 THREE STAGE OUTER COLUMN

5.17 Return

MARCH 1995

FIG ITEM # # PART # 5.9 5.9 5.9 5.9 5.9 5.9 5.9 5.9 5.9 5.9 5.9 5.9

1 2 3 4 5 6 6 6 7 7 8 9

49837-00 11486-12 30558-00 -----------------30554-00 11857-05 11857-10 11857-11 21089-02 49832-00 -----------------------------------

NAME

# FOR ASSY.

Nut, wheel Nut, jam Anchor Chain, lift Pin, chain Shim, .050" Shim, .050" Shim, .025" Bearing Bearing, 95/210 Column, outer Cylinder assembly (See Fig.# 3.14)

2 2 2 2 2 As Req'd.

As Req'd.

As Req'd.

2 2 1 1 or 2

UNIT

95/210

Three Stage Outer Column Assembly RR-30 ITEM # 4

ITEM # 8

ITEM # 4

ITEM # 8

89/180

--------------

--------------

14835-18

41693-01

89/192

14835-56

40893-01

14835-63

41693-01

95/198

--------------

--------------

14835-33

41693-02

95/210

14835-57

40893-02

14835-33

41693-02

98/216

14835-58

40893-03

--------------

--------------

102/225

14835-59

40893-04

--------------

--------------

107/226

--------------

--------------

14835-34

41693-03

111/240

14835-60

40893-05

14835-24

41693-04

119/258

14835-61

40893-06

14835-35

41693-05

MARCH 1995 Return

RR-34

5.18

FIGURE # 5.10 REACH ASSEMBLY

5.19 Return

MARCH 1995

FIG ITEM # # PART # 5.10 5.10 5.10 5.10 5.10 5.10 5.10 5.10 5.10 5.10 5.10 5.10 5.10 5.10 5.10 5.10 5.10 5.10 5.10 5.10 5.10 5.10 5.10 5.10 5.10 5.10 5.10 5.10 5.10 5.10 5.10 5.10 5.10 5.10 5.10 5.10 5.10 5.10

1 2 3 3 4 5 6 6 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 29 30 30 30 30

11073-35 40357-02 41700-00 40589-00 40358-02 40355-02 49925-04 49925-05 49925-06 40103-02 40103-03 40104-00 ----------------------------------11073-22 40356-00 49967-13 49967-14 40357-01 -----------------40358-01 40359-00 11160-11 11852-21 40354-00 49940-00 40355-01 40345-00 11073-04 13813-30 11852-02 40548-00 21089-02 49832-00 11857-05 11857-12 11857-10 11857-11

MARCH 1995 Return

NAME Pin, roll Pin Frame, rear standard Frame, rear 20" bearing Screw, special Arm, outer left hand Shim, .187" Shim, .125" Shim, .062" Bearing Bearing Bearing, thrust Cylinder, left reach (See Fig.# 3.27) Cylinder, right reach (See Fig.# 3.27) Pin, roll Nut Shim, .005" Shim, .015" Pin Frame, front (See Fig.# 5.11) Screw, special Pin, roll Fitting, grease Screw, flat head Cap Rearing, roller Arm, outer right hand Arm, inner Pin, roll Pin Screw, flat head Washer Bearing, 2 stage Bearing, 3 stage Shim, .050" Shim, .025" Shim, .050" Shim, .025"

# FOR ASSY. 6 2 1 1 2 1 As Req'd.

As Req'd.

As Req'd.

4 2 4 1 1 2 2 As Req'd.

As Req'd.

2 1 2 2 10 4 4 4 1 1 4 4 2 2 6 6 As Req'd.

As Req'd.

As Req'd.

As Req'd.

UNIT

95/210

2 STAGE 3 STAGE 2 STAGE 2 STAGE 3 STAGE 3 STAGE

5.20

FIGURE # 5.11 REACH FRONT FRAME ASSEMBLY

5.21 Return

MARCH 1995

FIG ITEM # # PART # 5.11 5.11 5.11 5.11 5.11 5.11 5.11 5.11 5.11 5.11 5.11 5.11 5.11 5.11 5.11 5.11 5.11 5.11

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

-----------------40499-00 42093-00 40641-00 40382-00 49696-03 40988-01 14994-06 11852-14 40593-00 40441-00 11073-04 13813-31 11009-08 -----------------49785-01 40816-00 11857-06

MARCH 1995 Return

NAME Cylinder, Left tilt (See Fig.# 3.28) Spacer Frame, front Frame, fork Pin Screw Rest, load back Screw, cap Screw, flat head Bar, wear Shim, .060" Pin, roll Shaft Lockwasher Cylinder, Right tilt (See Fig.# 3.28) Bumper Spacer, 2 stage Washer, shim

# FOR ASSY. 1 2 1 1 2 2 1 4 4 2 As Req'd.

2 2 4 1 2 2 2

UNIT Left

Right 2 STAGE

5.22

FIGURE # 5.12 SIDESHIFTER ASSEMBLY

5.23 Return

MARCH 1995

FIG ITEM # # PART # 5.12 5.12 5.12

* * *

5.12 1 5.12 2 5.12 3 5.12 4 5.12 5 5.12 6 5.12 7 5.12 8 5.12 9 5.12 10 5.12 11 5.12 12 5.12 13 5.12 14 5.12 15 5.12 15 5.12 15 5.12 16K 5.12 17 5.12 18K 5.12 19 5.12 20K 5.12 21 5.12 K

# FOR ASSY.

UNIT 4" Stroke 6" Stroke 8" Stroke

41949-00 41949-01 41949-02

Sideshifter Assembly, 4 inch Stroke Sideshifter Assembly, 6 inch Stroke Sideshifter Assembly, 8 inch Stroke

1 1 1

301790-007 301790-019 301790-008 49653-08 301790-009 301790-006 301790-005 301790-004 301790-002 301790-001 301790-003 NA 301790-010 301790-011 301790-012 301790-013 301790-014 NSS 301790-017 NSS 301790-016 NSS 301790-015 301790-018

Slide, top Anchor, cylinder Spacer Fitting, 90° Ring, retainer Slide, lower Nut Hook, lower Screw, set Screw Lockwasher Frame, sideshifter Nut Spacer Cylinder assembly, 2" CENTER STROKE Cylinder assembly, 3" CENTER STROKE Cylinder assembly, 4" CENTER STROKE Spacer, nylon Spacer Seal, gland Retainer, wiper Wiper, rod Ring, retainer Kit, seal (CONTAINS ITEMS MARKED WITH "K")

5 1 1 2 1 2 4 2 2 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1

MARCH 1995 Return

NAME

4" Stroke 6" Stroke 8" Stroke

5.24

FIGURE # 5.13 FORK ASSEMBLY

5.25 Return

MARCH 1995

FIG ITEM # # PART #

NAME

# FOR ASSY.

UNIT 30 inch 36 inch 42 inch 42 inch 48 inch

5.13 5.13 5.13 5.13 5.13

* * * * *

25008-01 25008-02 21372-02 25008-03 25008-04

Fork Assembly, 30" (1.75 THICK) Fork Assembly, 36" (1.75 THICK) Fork Assembly, 42" (1.50 THICK) Fork Assembly, 42" (1.75 THICK) Fork Assembly, 48" (1.75 THICK)

1 1 1 1 1

5.13 5.13 5.13 5.13 5.13 5.13

1 2 3 4 5 K

NSS NSS NSS NSS NA 200843

Pin, roll Handle Spring Pin Fork Pin assembly (CONTAINS ITEMS MARKED WITH "K")

1 1 1 1 1 1

MARCH 1995 Return

5.26

FIGURE # 10.1 SPECIAL TOOLS AND LUBRICATIONS

10.1 Return

FEBRUARY 1995

FIG ITEM # # PART # 10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1

1 2 3 4 5 6 7 8 * * *

PM-4011 PM-4246 202154 202420 200025 204317 301529-000 49670-00 301582-000 301583-000 301584-000

FEBRUARY 1995 Return

NAME Adapter, torque wrench Adapter, slotted nut Adapter, flush & hard to reach Fitting, quick coupler Lubricate, 2 oz. Molykote Set, hand Cord, hand set Lubricant, lift truck Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50ml tube #515 gasket eliminator

# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1

UNIT

2 oz. Tube

13oz. Can 50ml Tube 6oz. Can 50ml Tube

10.2

Return

ELECTRIC REACH TRUCK NUMERICAL INDEX This Numerical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers.

PART #

FIG. #

ITEM #

PART #

FIG. #

ITEM #

05335-00 1-08759-00 11009-01 11009-01 11009-01 11009-01 11009-01 11009-03 11009-03 11009-03 11009-04 11009-04 11009-04 11009-04 11009-04 11009-05 11009-05 11009-05 11009-05 11009-05 11009-06 11009-06 11009-06 11009-06 11009-06 11009-08 11009-08 11015-16 11015-30 11016-01 11016-01 11016-01 11016-01 11016-01 11016-02 11016-02 11016-03 11016-03 11016-03 11016-03 11016-03 11016-03 11016-03 11016-03 11016-04 11016-04

0.1 3.16 2.5 2.6 2.13 1.2 4.3 2.7 2.5 2.13 3.3 2.27 2.28 2.6 2.5 2.8 3.7 2.13 2.11 2.9 1.4 3.13 5.6 5.8 5.1 5.6 5.11 1.3 1.4 2.6 4.5 2.27 4.4 2.28 2.21 3.7 3.16 1.2 4.4 1.2 4.8 4.5 4.2 5.7 4.9 1.1

12 1 28 18 12 39 12 3 18 10 37 20 8 29 20 8 3 15 3 9 23 58 14 10 12 22 14 9 24 30 54 19 54 7 7 4 7 36 26 26 8 26 11 14 19 4

11016-04 11016-04 11016-05 11016-06 11016-06 11016-08 11016-08 11016-09 11016-11 11016-12 11016-12 11016-12 11016-17 11016-17 11016-21 11016-21 11016-21 11016-27 11016-27 11018-03 11018-08 11018-08 11018-11 11018-11 11020-27 11020-34 11020-34 11020-35 11020-44 11025-02 11025-02 11025-02 11025-02 11039-29 11045-03 11045-03 11045-03 11045-03 11045-04 11045-08 11045-10 11047-13 11047-21 11047-21 11057-03 11057-03

1.2 4.6 3.14 5.1 5.5 5.7 5.4 4.13 3.13 2.13 2.11 3.22 3.12 3.13 2.5 2.6 2.13 4.9 3.28 1.2 4.5 4.4 4.5 4.4 4.3 3.27 3.28 4.6 5.8 4.6 4.7 4.5 4.4 1.4 2.27 3.13 2.5 3.3 2.28 4.2 2.5 4.5 4.7 4.6 4.6 4.6

2 26 4 16 14 4 16 4 61 14 2 6 12 28 16 19 11 4 18 3 16 16 27 27 14 15 14 31 * 39 29 15 15 41 18 59 12 38 9 15 15 44 10 10 23 21

MARCH 1995 Return

99.1

ELECTRIC REACH TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

11057-03 11057-03 11057-13 11073-04 11073-04 11073-06 11073-06 11073-11 11073-11 11073-14 11073-16 11073-19 11073-20 11073-20 11073-22 11073-23 11073-26 11073-32 11073-35 11074-10 11129-03 11129-03 11129-03 11129-05 11135-06 11143-02 11143-03 11143-03 11143-03 11143-03 11143-04 11143-04 11143-04 11143-05 11143-05 11143-05 11143-05 11143-05 11143-05 11143-06 11143-06 11143-08 11143-16 11143-19 11157-03 11157-03 11157-03 11160-01 11160-09 11160-09 11160-09 11160-09

4.7 4.7 1.4 5.10 5.11 4.7 4.6 4.7 4.6 4.3 3.28 1.4 4.3 5.6 5.10 4.13 4.1 4.11 5.10 5.1 4.5 4.4 2.5 1.2 4.2 4.8 1.4 1.3 1.2 5.7 1.4 1.4 5.8 3.22 4.4 4.5 4.8 1.2 4.7 1.2 4.8 3.16 4.2 5.5 5.6 5.5 5.1 1.3 4.10 4.11 4.12 5.4

21 23 3 25 12 4 4 12 12 22 4 36 10 20 12 11 10 4 1 25 47 47 17 22 8 7 17 4 34 15 22 18 9 3 39 39 1 37 * 35 3 8 10 24 6 10 8 1 5 5 5 12

11160-09 11160-11 11160-11 11160-11 11170-04 11170-04 11170-04 11170-05 11170-05 11170-05 11170-05 11170-05 11170-05 11170-06 11170-06 11170-06 11170-06 11170-06 11170-06 11170-08 11170-08 11170-12 11170-12 11176-01 11176-01 11176-03 11176-20 11176-20 11176-20 11205-01 11205-13 11205-14 11205-15 11205-16 11205-17 11205-18 11205-22 11241-01 11261-01 11261-01 11261-01 11261-02 11261-04 11261-05 11261-05 11261-05 11261-06 11261-06 11261-06 11261-06 11261-06 11261-06

5.7 4.13 5.8 5.10 2.11 4.2 2.5 2.6 2.27 4.7 4.5 4.4 2.21 4.4 4.9 2.9 1.2 4.5 5.5 4.1 4.6 5.1 5.5 2.5 2.13 2.5 2.13 2.6 2.5 4.13 1.4 1.4 1.3 1.4 1.4 1.3 4.13 1.3 2.5 2.13 2.6 5.6 4.3 2.11 2.13 4.6 4.5 4.2 4.8 4.4 3.13 5.6

2 10 12 19 5 14 21 26 16 9 21 21 8 40 17 6 18 41 27 6 25 2 2 1 9 13 7 16 25 21 7 11 7 44 38 20 5 35 29 13 20 21 11 4 16 9 25 13 10 25 57 13

99.2 Return

MARCH 1995

ELECTRIC REACH TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

11261-08 11261-08 11271-11 11271-14 11271-14 11271-15 11271-15 11271-28 11271-31 11271-31 11308-03 11308-03 11314-00 11339-00 11419-03 11419-03 11419-03 11429-04 11459-00 11486-12 11486-12 11486-12 11695-01 11695-01 11695-05 11695-05 11695-06 11695-06 11695-07 11695-07 11695-07 11695-08 11782-05 11801-00 11806-06 11806-06 11806-08 11806-08 11806-12 11806-12 11813-03 11813-07 11823-06 11823-06 11823-10 11823-12 11823-12 11823-27 11823-27 11823-39 11827-14 11827-15

4.8 1.2 4.7 5.5 5.1 5.5 5.1 4.4 4.4 4.5 4.7 4.6 1.2 1.2 4.5 4.4 4.5 4.9 1.3 5.9 5.6 5.3 4.4 4.5 4.4 4.5 4.5 4.4 4.7 4.6 4.1 4.13 4.13 1.3 4.6 4.7 4.2 5.8 3.28 3.27 2.11 4.2 2.21 2.21 4.5 2.21 2.21 2.21 2.21 4.5 1.3 1.3

9 1 14 16 19 15 18 42K 34 34 19 19 23 30 42 55 55 3 36 2 12 7 18 18 28 28 14 14 28 38 11 14 13 37 35 * 6 22 7 10 7 3 9 * 8 * 14 * 12 6 12 18

11828-06 11829-06 11830-03 11830-03 11831-06 11831-06 11831-07 11837-10 11852-02 11852-14 11852-21 11854-03 11854-03 11854-03 11854-03 11854-03 11854-03 11854-04 11854-05 11854-05 11854-05 11854-06 11854-08 11856-21 11857-01 11857-02 11857-04 11857-05 11857-05 11857-05 11857-05 11857-05 11857-05 11857-06 11857-06 11857-09 11857-10 11857-10 11857-10 11857-10 11857-11 11857-11 11857-11 11857-11 11857-12 11857-12 11857-12 11857-12 11857-14 11857-15 11857-16 11857-17

4.13 4.13 4.7 4.6 5.7 5.4 4.13 1.2 5.10 5.11 5.10 2.9 3.7 1.3 2.8 1.2 1.3 2.11 4.7 3.22 4.6 2.21 5.6 4.13 4.6 4.6 3.28 5.6 5.3 5.8 5.10 5.9 5.2 4.13 5.11 5.8 5.8 5.9 5.10 5.6 5.9 5.6 5.8 5.10 5.2 5.10 5.8 5.3 4.12 4.10 4.12 4.11

24 25 17 17 3 17 26 29 27 9 20 10 2 29 7 14 27 24 7 5 7 11 16 17 27 28 1 9 1 25 30 6 1 12 18 25 18 6 30 17 6 17 18 30 1 30 25 1 6 6 7 7

MARCH 1995 Return

99.3

ELECTRIC REACH TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

11857-17 11872-02 11873-16 11873-16 11873-19 11875-09 11880-08 11880-08 11880-09 11884-01 11890-03 11890-03 11890-05 11890-10 11894-06 11894-06 11897-03 11897-03 11897-03 11898-02 11898-04 11898-11 11898-11 11935-06 11936-01 11936-07 11936-10 11936-15 11936-16 11936-17 11965-07 12318-01 12318-03 12318-03 12318-06 12318-11 12391-01 12391-03 12391-03 12391-03 12391-03 12391-03 12391-03 12391-03 12391-03 12391-03 12391-03 12391-04 12391-05 12391-05 12391-05 12391-05

4.10 1.3 4.6 4.7 4.3 4.6 4.2 1.2 4.3 4.1 1.4 5.4 1.3 5.1 3.14 4.1 3.15 3.14 3.11 4.12 5.6 4.11 4.10 1.4 1.4 5.6 5.6 1.4 1.4 4.6 1.2 3.20 1.4 3.20 3.20 3.16 3.20 3.3 3.20 3.7 3.10 3.8 1.4 3.7 3.7 3.8 3.8 3.8 3.4 3.4 3.4 3.4

7 17 37 27 23 14 18 40 7 5 6 5 15 11 6 2 2 2 1 4 7 1 4 27 32 19 8 28 26 29 19 5 20 7 1 5 6 48 8 10 20 29 21 16 18 9 4 25 5 20 17 8

12391-05 12391-05 12391-05 12391-05 12391-05 12391-05 12391-05 12391-05 12391-06 12391-06 12391-06 12391-06 12391-07 12391-07 12391-07 12391-07 12391-07 12391-07 12391-07 12391-07 12391-07 12391-07 12391-07 12391-07 12391-07 12391-07 12391-08 12391-08 12391-08 12391-08 12391-08 12391-08 12391-08 12391-10 12391-12 13282-00 13813-30 13813-31 13857-01 13857-01 14674-00 14810-03 14810-04 14813-00 14835-07 14835-08 14835-09 14835-11 14835-18 14835-24 14835-25 14835-27

3.4 3.6 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.13 3.13 3.20 3.13 3.13 3.13 3.13 3.13 3.3 3.10 1.3 3.10 3.10 3.13 3.9 3.12 3.12 3.13 3.9 3.3 3.13 3.12 3.10 3.13 3.9 3.16 1.2 5.10 5.11 3.15 3.11 5.5 3.9 3.9 4.3 5.6 5.6 5.6 5.6 5.9 5.9 5.6 5.6

12 12 26 14 23 17 11 30 6 55 34 2 38 47 24 49 43 44 18 33 7 23 7 15 19 7 12 10 36 46 27 16 15 7 6 15 26 13 7 6 26 3 5 17 4 4 4 4 4 4 4 4

99.4 Return

MARCH 1995

ELECTRIC REACH TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

14835-27 14835-29 14835-33 14835-33 14835-34 14835-35 14835-36 14835-37 14835-37 14835-38 14835-39 14835-44 14835-45 14835-46 14835-47 14835-56 14835-57 14835-58 14835-59 14835-60 14835-61 14835-63 14848-03 14851-02 14859-04 14859-05 14892-01 14892-04 14898-00 14908-08 14908-08 14908-12 14908-16 14908-28 14910-02 14911-03 14911-03 14911-06 14915-05 14915-05 14928-00 14939-00 14944-00 14961-00 14986-03 14986-03 14989-17 14989-18 14992-08 14992-08 14992-17 14992-17

5.6 5.6 5.9 5.9 5.9 5.9 5.6 5.6 5.6 5.6 5.6 5.3 5.3 5.3 5.3 5.9 5.9 5.9 5.9 5.9 5.9 5.9 3.9 4.1 3.3 3.9 4.3 5.1 1.4 3.28 3.27 1.3 1.4 1.4 2.7 4.4 4.5 2.7 4.7 4.6 2.21 4.5 4.2 3.16 4.3 4.2 4.9 1.1 5.5 5.1 5.1 5.5

4 4 4 4 4 4 4 4 4 4 4 3 3 3 3 4 4 4 4 4 4 4 6 19 42 2 18 10 2 17 13 13 1 15 5 50 50 2 2 2 * 3 2 2 9 22 7 1 3 3 15 12

14993-10 14993-20 14993-20 14993-20 14993-30 14993-30 14994-04 14994-05 14994-05 14994-06 14994-06 14994-07 14994-10 14994-11 14994-11 15677-04 15677-08 15677-08 15677-08 200025 200033 200038 200039 200040 200041 200042 200043 200044 200045 200046 200047 200048 200049 200050 200051 200052 200053 200054 200056 200059 200073 200076 200077 200077 200078 200079 200080 200081 200081 200082 200083 200084

4.3 4.5 4.4 5.8 4.4 4.5 5.6 4.9 5.8 1.1 5.11 1.1 5.8 4.6 4.7 3.13 1.2 2.9 2.7 10.1 3.26 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 3.20 2.15 2.16 2.15 2.15 2.15 2.15 2.16 2.15 2.15 2.15 2.15

6 32 32 14 17 17 24 20 23 3 8 6 13 6 6 56 17 7 9 5 15 22 3 2 9 8 6 15 31 30 33 27 26 19 20 12 13 29 1 11 K 1 2 2 3 4 5 6 6 7K 8K 9K

MARCH 1995 Return

99.5

ELECTRIC REACH TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

200085 200086 200087 200088 200089 200090 200091 200092 200093 200094 200094 200095 200095 200096 200096 200097 200843 201215 201215 201259 201262 201266 201266 201297 201367 201367 201368 201368 201372 201372 201435 20148-01 20151-00 20151-00 20151-00 20151-00 201533 201545 201546 201553 201553 201556 201556 201560 201578 201578 201616 201618 201619 201623 201624 201627

2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.16 2.15 2.16 2.15 2.16 2.15 2.15 5.13 2.16 2.15 2.16 2.16 2.16 2.15 2.12 2.16 2.15 2.16 2.15 2.16 2.15 3.3 4.4 2.27 4.4 4.5 2.6 3.18 3.18 3.17 3.18 3.17 3.17 3.18 3.18 3.18 3.17 3.18 3.18 3.18 3.18 3.18 3.18

11 13 14K 15 18 19 20K 21K 22 19 24 9 25 8 26 27K K 14 12 11 4 12 10 28 13 23 16 16 17 17 34 58 4 12 12 4 22 24 1 26 5 11 3 20 4 10 19 8 9 23 2 K

201630 201634 201639 201639 201643 201655 20188-00 201963 201964 201965 201966 201967 201980 202004 202004 202009 202009 202010 202065 202091 202093 202094 202095 202096 202097 202104 202138 202139 202140 202141 202142 202143 202144 202154 202172 202296 202297 202299 202303 202420 202422 202424 20323-00 204317 20479-00 20479-00 20479-00 20904-01 20904-01 20904-01 21035 21089-02

3.17 3.17 3.18 3.17 3.17 3.18 4.4 2.16 2.16 2.16 2.16 2.16 3.21 2.16 2.14 2.15 2.14 2.16 3.26 3.17 3.18 3.18 3.18 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17 10.1 2.16 3.23 3.23 3.23 3.23 10.1 2.16 2.16 4.2 10.1 2.27 2.6 1.2 4.8 1.1 4.9 2.22 5.9

15 19 25 12 3 21 59 3 5 7 10 15 9 18 25 28 25 18 20 16 1 5 14 21 22 K 2 4 6 7 8 20 13 3 2 12 11 13 3 4 1 5 20 6 5 6 38 6 7 2 10 7

99.6 Return

MARCH 1995

ELECTRIC REACH TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

21089-02 21089-02 21089-02 21089-02 21089-02 21372-02 21542-01 21542-09 22005-06 22012-05 22014-02 23228-01 23228-01 23228-02 23228-02 23309-01 23309-01 23309-02 23309-02 25008-01 25008-02 25008-03 25008-04 25094-01 25094-02 25094-03 25109-05 25109-05 25121-01 25121-01 25125-01 25125-01 25189-02 25203-06 25203-07 25204-03 25204-06 25275-01 25275-06 25275-06 25306-01 25332-01 25332-01 25332-01 25332-01 25332-01 25332-01 26204-00 26204-00 26270-00 26270-00 26389-00

5.2 5.6 5.10 5.3 5.8 5.13 4.7 4.6 4.13 1.3 3.28 2.27 2.6 2.6 2.27 2.6 2.27 2.6 2.27 5.13 5.13 5.13 5.13 2.14 2.14 2.14 3.10 3.13 4.6 4.7 4.6 4.7 4.9 4.9 4.9 4.9 4.9 2.21 2.22 2.14 4.7 2.7 2.8 2.21 2.9 2.5 3.3 2.27 2.6 0.1 4.2 5.7

2 10 29 2 19 * 24 24 23 32 2 3 3 3 3 24 15 24 15 * * * * 22 22 23 19 45 20 20 18 18 8 10 10 9 9 * 11 12 25 1 1 13 1 3 40 2 2 16 1 11

26466-01 26466-01 26493-01 26519-02 26617-03 26618-04 26618-04 26618-05 26645-00 26743-00 27303-01 27303-01 27303-01 27303-01 27561-03 27692-00 27693-02 27693-04 27694-00 27697-00 27702-02 28137-00 28142-00 28142-00 28159-04 28159-06 28200-00 28200-00 28286 29030-01 29030-02 29030-04 29030-05 29056-00 29304-00 29304-00 29304-00 29304-00 29329-00 29408-00 29791-00 29831-00 300073-000 300074-001 300074-002 300074-003 300074-004 300084-000 300085-000 300086-000 300110-000 300110-000

4.7 4.6 5.8 5.7 5.8 2.6 2.27 2.5 5.8 0.1 4.4 2.27 2.6 4.5 4.1 2.15 2.16 2.16 2.12 2.22 2.12 3.15 3.14 3.15 5.8 5.8 3.15 3.14 2.22 2.21 2.21 2.21 2.21 2.18 2.27 4.5 2.6 4.4 2.13 2.14 3.21 2.21 2.16 2.16 2.16 2.16 2.16 2.12 2.12 2.12 2.22 2.14

11 11 17 10 15 25 14 22 16 1 53 10 22 53 18 * * * 11A 13 11B 8 12 13 21 11 K K 8 1 1 1 1 15 11 56 21 56 6 24 * 17 * 1 3 7 10 10 32 21 12 11

MARCH 1995 Return

99.7

ELECTRIC REACH TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

300113-000 300143-000 300184-000 300246-000 300247-000 300248-000 300249-000 300250-000 300281-000 300282-000 300333-000 300334-000 300374-002 300379-004 300411-000 300412-000 300412-000 300413-000 300413-000 300414-000 300416-000 300417-000 300418-000 300418-000 300419-000 300420-000 300421-000 300422-000 300423-000 300424-000 300430-000 300430-000 300434-000 300528-000 300528-001 300528-003 300528-004 300665-000 300665-001 300665-002 300665-004 300666-000 300666-001 300666-002 300666-003 300666-004 300666-007 300666-008 300666-010 300666-012 300666-013 300666-014

2.14 3.26 3.26 3.23 3.23 3.23 3.23 3.23 2.18 2.18 3.25 3.25 0.1 0.1 2.18 2.18 2.19 2.18 2.19 2.18 2.18 2.18 2.19 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.19 2.18 2.18 4.9 4.9 4.9 4.9 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20

* 21 K 14 7 2 10 K * * * * * * 14 13 7 12 6 10 1 3 3 4 5 6 7 8 2 9 4 3 1 21 21 21 21 * 6 7 11 * 1 3 8 14 * * 2 10 12 4

300666-015 300666-016 300666-017 300666-018 300681-000 300681-002 300681-006 300681-007 300681-008 300792-000 300793-000 300949-000 300949-001 300979-003 300979-004 300979-007 301034-001 301120-000 301121-000 301122-000 301123-000 301125-000 301126-000 301126-000 301147-000 301280-001 301281-000 301327-043 301327-044 301327-045 301439-000 301439-001 301491-000 301493-000 301494-000 301495-000 301496-000 301497-000 301500-000 301507-000 301508-000 301529-000 301552-000 301552-000 301567-000 301572-000 301573-000 301578-000 301579-000 301582-000 301583-000 301584-000

2.20 2.20 2.20 2.20 3.25 3.26 3.26 3.26 3.26 2.21 2.21 3.19 3.19 2.22 2.22 2.22 0.1 2.14 2.14 2.14 2.14 2.14 2.14 2.22 2.14 2.18 2.12 3.23 3.23 3.23 2.21 2.21 3.25 2.19 2.18 2.18 2.18 2.18 2.19 3.25 3.25 10.1 2.5 2.6 2.12 1.2 1.2 2.28 2.28 10.1 10.1 10.1

11 9 5 13 2 2 19 6 10 4 4 4 4 6 5 7 * 16 9 6 14 10 18 14 15 11 10 2 7 14 * * 3 2 8 9 14 10 13 6 5 7 23 13 11D 5 4 6 4 * * *

99.8 Return

MARCH 1995

ELECTRIC REACH TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

301741-000 301790-001 301790-002 301790-003 301790-004 301790-005 301790-006 301790-007 301790-008 301790-009 301790-010 301790-011 301790-012 301790-013 301790-014 301790-015 301790-016 301790-017 301790-018 301790-019 301793-001 301793-002 301793-003 301793-004 301793-005 301793-006 301793-007 301793-008 301838-000 301970-000 301972-000 301976-000 302008-000 302103-000 302105-000 302122-000 302211-000 302250-000 302404-000 303016-000 303017-000 30320-01 303333-000 304173-000 304174-000 304175-000 304176-000 304177-000 304178-000 304179-000 304182-000 304183-000

2.15 5.12 5.12 5.12 5.12 5.12 5.12 5.12 5.12 5.12 5.12 5.12 5.12 5.12 5.12 5.12 5.12 5.12 5.12 5.12 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 5.7 3.19 3.19 2.12 2.6 2.12 0.1 3.24 2.12 4.4 3.21 2.19 2.19 3.13 2.19 3.21 3.21 3.21 3.21 3.21 3.21 3.21 3.21 3.21

K 10 9 11 8 7 6 1 3 5 13 14 15 15 15 21 19 17 K 2 9K 13K 10K 8K 11K 12K 6K 7K 18 2 3 10 28 10 17 K 11C K K * * 36 14 16 21 22 19 13 4 7 3 10

304184-000 304189-000 304190-000 304191-000 304192-000 304193-000 304194-000 304195-000 304196-000 304197-000 304268-000 304269-000 304270-000 304271-000 304272-000 304273-000 304274-000 304275-000 304276-000 304277-000 30553-02 30553-05 30553-05 30553-06 30553-06 30553-07 30554-00 30554-00 30554-00 30554-00 30554-00 30554-00 30555-00 30556-00 30558-00 30558-00 30558-00 30559-00 30612-01 30612-01 31057-01 31057-04 31098-00 31267-00 40001-00 40003-00 40004-00 40005-00 40006-00 40007-00 40009-00 40011-01

3.21 3.21 3.21 3.21 3.21 3.21 3.21 3.21 3.21 3.21 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 5.8 5.4 5.7 5.7 5.4 5.8 5.5 5.6 5.3 5.9 5.1 5.5 3.15 3.15 5.9 5.6 5.3 5.8 3.15 3.11 3.27 3.28 3.27 3.22 1.4 1.4 1.3 1.3 1.4 1.4 1.4 1.3

20 18 15 23 12 14 11 1 8 6 12 11 10 1 4 5 8 9 10 1 1 15 5 9 6 7 28 5 5 5 7 9 4 5 3 3 4 8 6 7 17 16 K 7 10 42 39 6 35 25 8 *

MARCH 1995 Return

99.9

ELECTRIC REACH TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

40012-00 40017-00 40018-00 40020-00 40022-00 40023-00 40024-01 40024-02 40030-02 40045-00 40045-00 40047-00 40047-00 40051-00 40051-00 40052-00 40052-00 40058-02 40067-00 40068-00 40068-00 40070-01 40070-02 40070-03 40070-04 40070-05 40070-07 40070-09 40071-01 40071-02 40071-03 40071-04 40071-05 40077-00 40089-01 40089-02 40089-03 40089-04 40089-05 40089-10 40089-11 40092-01 40092-02 40092-03 40092-04 40092-05 40092-10 40092-11 40103-02 40103-03 40104-00 40105-01

1.4 1.4 1.4 1.4 1.4 1.3 1.4 1.4 2.8 5.4 5.7 3.11 3.15 3.15 3.11 3.11 3.15 5.8 3.14 3.15 3.11 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.14 3.14 3.14 3.14 3.14 2.9 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 5.10 5.10 5.10 4.7

37 31 33 5 40 11 30 34 9 14 6 8 8 5 5 4 4 6 12 13 13 9 9 9 9 9 9 9 9 9 9 9 9 11 3 3 3 3 3 3 3 * * * * * * * 7 8 9 3

40105-01 40107-00 40107-00 40107-01 40152-01 40152-03 40152-04 40165-00 40228-03 40228-05 40233-00 40237-00 40238-03 40254-00 40267-00 40274-00 40275-01 40323-00 40345-00 40354-00 40355-01 40355-02 40356-00 40357-01 40357-02 40358-01 40358-02 40359-00 40382-00 40402-00 40408-00 40412-01 40412-04 40412-04 40414-00 40416-00 40418-00 40419-00 40424-00 40425-00 40441-00 40467-00 40467-01 40473-00 40473-00 40482-01 40486-00 40486-01 40486-02 40488-00 40492-00 40495-00

4.6 3.12 3.10 3.13 4.9 4.9 4.9 4.13 5.5 5.1 4.1 4.1 4.1 4.11 1.3 4.2 4.2 3.16 5.10 5.10 5.10 5.10 5.10 5.10 5.10 5.10 5.10 5.10 5.11 4.5 3.28 0.1 0.1 2.22 4.2 4.5 4.1 4.1 0.1 1.1 5.11 5.5 5.1 1.3 1.4 4.5 5.5 5.1 5.5 3.27 3.27 3.27

3 30 17 13 16 16 16 1 19 21 17 14 20 11 38 5 12 4 24 21 23 5 13 15 2 17 4 18 5 5 3 14 13 2 16 1 15 9 9 8 11 20 22 10 4 2 17 27 17 1 3 6

99.10 Return

MARCH 1995

ELECTRIC REACH TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

40499-00 40518-01 40518-02 40518-03 40518-04 40527-01 40527-02 40527-03 40527-04 40534-01 40534-02 40534-03 40534-04 40535-01 40535-02 40535-03 40535-04 40539-01 40539-02 40539-03 40539-04 40540-00 40542-00 40544-00 40544-01 40547-00 40548-00 40565-00 40570-00 40586-00 40586-01 40589-00 40593-00 40641-00 40676-00 40676-00 40677-00 40679-00 40688-00 40694-00 40720-01 40720-02 40720-03 40720-04 40720-05 40720-06 40721-00 40725-01 40725-02 40725-03 40725-04 40725-05

5.11 5.3 5.3 5.3 5.3 5.2 5.2 5.2 5.2 3.11 3.11 3.11 3.11 3.11 3.11 3.11 3.11 3.11 3.11 3.11 3.11 5.4 5.4 5.1 5.1 5.1 5.10 5.7 3.28 5.6 5.6 5.10 5.11 5.11 4.4 4.5 4.3 4.3 1.3 4.5 5.6 5.6 5.6 5.6 5.6 5.6 4.13 3.14 3.14 3.14 3.14 3.14

2 8 8 8 8 3 3 3 3 * * * * 3 3 3 3 10 10 10 10 3 1 13 14 9 28 13 5 1 1 3 10 4 11 11 24 4 2 43 1 1 1 1 1 1 22 9 9 9 9 9

40725-06 40727-01 40727-02 40727-03 40727-04 40727-05 40727-06 40728-01 40728-02 40728-03 40728-04 40728-05 40728-06 40730-01 40730-02 40730-03 40730-04 40730-05 40730-06 40732-00 40743-00 40743-01 40754-00 40756-00 40762-00 40768-00 40768-01 40779-01 40780-00 40781-00 40783-00 40783-00 40785-00 40786-00 40786-01 40788-00 40790-00 40791-00 40792-00 40792-01 40796-00 40806-00 40816-00 40828-00 40829-00 40891-01 40891-02 40891-03 40891-04 40891-05 40892-01 40892-02

3.14 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 5.7 4.1 4.1 1.3 1.3 4.13 4.13 4.13 4.6 4.6 4.6 4.6 4.7 1.2 1.2 4.1 1.2 1.2 1.2 1.2 1.2 4.8 4.1 5.11 1.4 1.4 3.14 3.14 3.14 3.14 3.14 3.14 3.14

9 * * * * * * 3 3 3 3 3 3 9 9 9 9 9 9 16 11 12 28 24 18 19 19 36 30 34 13 13 31 21 8 24 27 33 16 16 2 7 17 16 19 * * * * * 3 3

MARCH 1995 Return

99.11

ELECTRIC REACH TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

40892-03 40892-04 40892-05 40893-01 40893-02 40893-03 40893-04 40893-05 40893-06 40894-01 40894-02 40894-03 40894-04 40894-05 40894-06 40900-00 40919-00 40923-00 40923-01 40931-00 40940-00 40944-00 40988-01 40991-00 40992-00 40993-01 40996-00 40996-01 41064-00 41064-01 41079-00 41079-00 41079-01 41079-01 41079-02 41079-02 41084-00 41084-00 41084-01 41084-01 41109-00 41138-00 41147-00 41161-00 41165-00 41171-00 41187-00 41194-00 41194-00 41197-00 41197-01 41199-00

3.14 3.14 3.14 5.9 5.9 5.9 5.9 5.9 5.9 5.8 5.8 5.8 5.8 5.8 5.8 4.6 4.1 4.1 4.1 4.3 4.2 1.2 5.11 4.13 4.13 4.13 4.13 4.13 4.9 4.9 4.7 4.6 4.6 4.7 4.6 4.7 5.5 5.1 5.1 5.5 4.1 4.8 4.3 5.5 5.1 5.5 3.20 3.6 5.6 3.27 3.27 3.7

3 3 3 8 8 8 8 8 8 20 20 20 20 20 20 32 1 3 4 20 9 32 7 9 6 7 8 8 12 12 22 22 22 22 22 22 21 23 23 21 21 11 16 1 1 25 3 3 23 16 14 6

41213-00 41221-00 41222-00 41226-00 41226-01 41227-00 41228-00 41230-00 41241-00 41241-00 41242-00 41243-00 41243-00 41243-00 41243-01 41243-01 41243-01 41244-00 41255-00 41255-00 41257-00 41258-00 41259-00 41260-00 41297-00 41297-00 41301-00 41301-00 41306-00 41306-00 41309-00 41309-00 41312-00 41312-00 41313-00 41313-00 41314-00 41314-00 41318-00 41322-00 41324-00 41324-00 41331-00 41364-00 41426-00 41427-00 41436-00 41437-00 41437-00 41469-00 41469-01 41470-00

3.28 3.28 3.28 3.7 3.27 3.13 3.27 3.20 3.12 3.13 3.20 3.8 3.7 2.10 3.7 2.10 3.8 3.10 2.10 2.9 3.14 3.14 3.27 3.13 4.5 4.4 4.4 4.5 4.5 4.4 4.5 4.4 4.5 4.4 4.4 4.5 4.5 4.4 4.3 4.3 4.4 4.5 3.17 3.18 3.16 3.12 3.12 3.6 5.6 3.28 3.28 3.28

K 6 11 20 * 40 * 4 17 22 * 1 1 5 1 5 1 9 2 13 5 4 12 51 31 31 41K 40 36 36 29 29 35 35 33 33 38 38 21 5 24 24 * * 3 21 16 8 15 * * 15

99.12 Return

MARCH 1995

ELECTRIC REACH TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

41472-00 41494-00 41494-00 41494-00 41494-01 41494-01 41494-01 41494-02 41494-02 41494-03 41494-03 41494-04 4152-02 41534-00 41534-00 41535-00 41547-00 41552-00 41558-00 41581-00 41581-00 41584-00 41585-00 41587-00 41587-00 41588-00 41596-00 41602-00 41602-01 41642-00 41648-00 41651-01 41651-02 41651-03 41651-04 41651-05 41651-06 41652-01 41652-02 41652-03 41652-04 41652-05 41652-06 41659-00 41659-00 41661-00 41661-00 41666-00 41666-00 41680-00 41680-00 41680-02

3.28 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 4.9 3.11 3.15 3.14 4.9 4.9 3.28 5.7 5.4 5.8 5.4 5.4 5.7 2.9 2.9 2.9 2.9 4.2 1.3 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14 3.14 5.1 5.5 5.5 5.1 4.9 4.13 3.23 3.23 3.23

20 6 10 6 6 6 6 6 6 6 6 6 16 17 K K 6 1 15 19 11 5 10 9 17 15 19 17 18 19 3 * * * * * * 3 3 3 3 3 3 * * * * 18 * * * *

41693-01 41693-02 41693-03 41693-04 41693-05 41694-01 41694-02 41694-03 41694-04 41694-05 41694-16 41694-17 41695-01 41695-02 41695-03 41695-04 41695-05 41700-00 41710-00 41711-00 41714-00 41715-00 41757-01 41757-02 41771-00 41771-00 41771-00 41790-00 41794-00 41794-00 41796-00 41796-00 41799-00 41800-00 41861-00 41949-00 41949-01 41949-02 41997-00 4201267 42018-00 42019-00 42027-00 42032-00 42036-00 42037-00 42037-01 42038-00 42039-00 42040-00 42062-00 42062-01

5.9 5.9 5.9 5.9 5.9 5.8 5.8 5.8 5.8 5.8 5.8 5.8 5.6 5.6 5.6 5.6 5.6 5.10 2.13 2.13 2.13 2.13 2.14 2.14 2.6 2.27 2.9 4.2 4.4 4.5 4.4 4.5 2.28 2.22 4.4 5.12 5.12 5.12 3.24 2.16 3.3 3.3 2.6 2.6 4.4 2.6 2.6 4.4 4.4 4.4 3.19 3.19

8 8 8 8 8 20 20 20 20 20 20 20 1 1 1 1 1 3 1 8 4 2 1 1 23 13 2 21 52 52 49 49 3 4 2 * * * * 4 18 12 8 14 8 9 10 7 4 5K * *

MARCH 1995 Return

99.13

ELECTRIC REACH TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

42074-00 42093-00 42096-00 42096-00 42097-03 42097-03 42098-00 42098-00 42100-00 42100-00 42115-00 42117-00 42125-00 42127-00 42129-00 42136-00 42137-00 42137-00 42138-00 42139-00 42140-00 42143-00 42176-00 42178-00 42181-00 42183-00 42193-00 42219-00 42219-00 42220-00 42222-00 42223-00 42223-01 42224-00 46266-00 48604-03 49219-00 49262-00 49266-00 49283-00 49326-00 49327-00 49329-00 49329-00 49330-00 49330-00 49343-00 49350-04 49350-04 49367-01 49367-03 49369-00

4.4 5.11 4.7 4.6 4.6 4.7 4.6 4.7 4.6 4.7 4.10 4.10 4.10 4.12 4.12 4.12 4.11 4.11 4.11 4.11 4.11 4.11 4.10 4.12 4.4 4.4 5.8 2.6 2.5 2.5 2.5 2.5 2.5 2.5 1.3 3.13 3.13 0.1 2.21 2.27 2.22 3.13 4.5 4.4 4.5 4.4 2.13 2.6 2.5 2.6 2.5 2.13

43K 3 16 16 8 8 33 26 15 15 2 1 9 2 1 9 2 2 3 10 9 6 3 3 1K 44K 4 15 27 19 8 14 14 11 40 50 35 18 * 21 3 60 45 45 48 48 3 13 23 17 26 17

49384-05 49399-00 49399-01 49416-00 49430-00 49430-03 49436-00 49439-00 49439-01 49456-00 49501-00 49507-00 49509-00 49516-00 49516-01 49516-12 49516-38 49517-02 49517-08 49517-12 49531-00 49545-00 49548-00 49548-00 49548-00 49557-00 49574-00 49578-00 49579-00 49582-00 49582-01 49591-00 49591-00 49594-02 49594-02 49594-02 49596-00 49597-01 49604-00 49604-00 49604-00 49604-00 49604-00 49604-00 49604-00 49604-00 49604-00 49604-00 49604-00 49604-00 49604-00 49604-00

0.1 2.12 2.12 4.4 3.4 3.4 1.2 2.21 2.21 4.9 2.9 3.9 3.22 3.9 3.13 3.13 3.13 3.3 3.3 3.3 3.8 2.11 3.15 3.11 3.14 2.7 2.7 3.8 3.8 3.4 3.4 4.4 4.5 3.3 3.13 3.12 3.3 3.3 3.7 3.7 3.8 3.8 3.6 3.7 3.8 3.6 3.8 3.7 3.8 3.7 3.8 3.8

5 * * 3 13 14 20 18 18 22 16 4 4 12 20 9 19 49 45 20 30 23 1 2 1 7 4 14 13 1 2 46 46 1 25 9 8 16 21 19 28 31 9 7 21 4 24 9 22 15 5 16

99.14 Return

MARCH 1995

ELECTRIC REACH TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

49604-00 49604-00 49604-01 49604-01 49604-01 49604-01 49604-01 49604-01 49604-01 49604-01 49604-01 49604-01 49604-01 49604-01 49604-01 49604-01 49604-01 49604-01 49604-01 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-02 49604-03 49604-03 49604-03 49605-00 49605-00 49607-00 49607-00 49608-00 49608-00

3.8 3.8 3.3 3.3 3.4 3.6 3.3 3.6 3.4 3.3 3.4 3.4 3.3 3.3 3.5 3.4 3.3 3.3 3.4 3.10 3.13 3.12 3.12 3.13 3.10 3.13 3.12 3.12 3.9 3.12 3.10 3.12 3.10 3.12 3.10 3.13 3.9 3.13 3.13 3.13 3.10 3.13 3.3 3.13 3.13 3.13 2.6 2.27 2.27 2.6 2.8 2.9

8 12 31 3 4 11 19 7 7 22 19 23 47 10 3 11 25 15 16 12 3 11 3 6 15 11 26 6 16 24 10 29 6 18 3 27 11 18 33 16 24 23 5 54 39 42 27 17 12 12 12 14

49609-00 49609-00 49610-00 49610-00 49610-00 49610-00 49611-00 49611-00 49611-00 49612-00 49612-05 49612-05 49612-06 49615-02 49615-02 49616-00 49616-02 49617-00 49617-01 49617-02 49617-03 49617-04 49617-05 49617-06 49620-00 49620-01 49620-02 49620-03 49620-04 49620-07 49620-08 49620-09 49620-10 49620-11 49620-12 49620-13 49623-00 49623-01 49623-02 49624-02 49625-00 49631-10 49631-10 49631-10 49632-01 49632-01 49632-02 49632-02 49640-00 49640-01 49640-02 49640-03

2.8 2.9 2.8 2.9 2.10 2.7 2.10 2.9 2.8 4.4 4.5 4.4 4.5 3.13 3.12 3.8 3.12 3.8 3.8 3.7 3.7 3.7 3.8 3.8 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.8 3.4 3.10 3.13 3.13 3.10 3.12 3.13 3.6 3.5 3.12 3.13 3.6 3.6 3.6 3.6

10 12 5 8 4 8 3 3 3 30 37 37 30 17 23 11 28 26 18 12 5 13 17 6 1 1 1 1 1 1 1 1 1 1 1 1 15 22 11 31 32 2 2 2 6 2 10 26 2 2 2 2

MARCH 1995 Return

99.15

ELECTRIC REACH TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

49640-04 49640-07 49640-08 49640-09 49640-10 49640-11 49640-12 49640-14 49640-15 49640-16 49640-17 49640-18 49641-00 49641-00 49641-01 49641-02 49641-03 49641-06 49641-06 49641-06 49641-22 49641-22 49641-22 49641-23 49641-24 49641-26 49641-27 49641-28 49641-29 49641-30 49641-31 49641-32 49641-32 49642-01 49642-01 49642-04 49642-08 49649-02 49651-01 49651-02 49652-01 49653-00 49653-01 49653-01 49653-01 49653-08 49653-08 49653-14 49653-14 49654-01 49654-01 49654-08

3.6 3.5 3.5 3.5 3.5 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.13 3.12 3.10 3.12 3.13 3.10 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.5 3.6 3.3 3.3 3.3 3.3 3.3 3.3 3.7 3.4 3.4 3.3 3.8 5.12 3.13 3.9 3.4 3.3 3.8

2 1 1 1 1 2 2 2 2 2 2 2 30 30 30 30 30 30 52 30 4 4 4 8 21 8 13 13 13 13 13 22 13 4 5 7 32 2 9 4 13 17 3 18 24 23 4 10 8 6 29 20

49654-12 49654-12 49655-00 49655-00 49655-01 49655-01 49656-00 49656-00 49656-01 49656-01 49656-01 49656-03 49656-03 49656-10 49656-14 49656-14 49656-14 49656-15 49656-15 49656-15 49656-17 49656-18 49666-12 49670-00 49674-01 49680-00 49696-03 49712-01 49712-02 49714-12 49717-01 49717-01 49717-01 49728-00 49743-09 49745-13 49751-04 49751-04 49751-06 49761-22 49771-09 49785-01 49797-02 49798-00 49799-00 49800-00 49819-00 49830-00 49830-01 49831-00 49832-00 49832-00

3.10 3.9 3.7 3.8 3.8 3.4 3.7 3.8 3.3 3.4 3.6 3.13 3.13 3.3 3.10 3.13 3.12 3.12 3.13 3.10 3.13 3.13 3.3 10.1 3.3 2.21 5.11 2.28 2.28 3.14 3.13 4.4 4.5 0.1 4.13 4.13 4.4 4.5 4.3 4.9 2.5 5.11 4.13 4.13 4.13 4.13 4.3 2.5 2.5 2.5 5.9 5.6

5 14 14 27 7 10 8 3 21 15 10 41 48 46 22 5 5 25 14 14 53 37 35 8 43 16 6 5 5 8 62 23 23 4 3 2 51 51 19 7 5 16 28 27 16 15 15 4 4 24 7 18

99.16 Return

MARCH 1995

ELECTRIC REACH TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

49832-00 49832-02 49837-00 49837-00 49837-00 49843-00 49843-00 49852-03 49853-04 49854-02 49854-05 49855-22 49855-24 49856-104 49856-112 49856-113 49856-114 49856-115 49856-116 49856-117 49856-118 49856-119 49856-120 49856-121 49856-27 49861-05 49861-05 49878-01 49886-09 49887-01 49891-00 49891-00 49892-01 49892-10 49892-10 49895-00 49899-00 49908-00 49910-02 49910-03 49910-03 49914-00 49916-00 49919-02 49919-03 49919-03 49922-01 49922-01 49922-01 49925-01 49925-01 49925-02

5.10 5.8 5.6 5.9 5.3 5.4 5.5 2.17 2.17 2.17 2.17 2.17 2.17 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.17 2.17 2.11 2.9 2.8 0.1 2.11 4.5 4.5 4.8 4.1 4.5 4.4 0.1 0.1 1.2 4.12 4.10 4.11 4.9 4.2 4.3 4.6 4.7 4.5 4.1 4.4 5.1 5.5 5.5

29 24 11 1 6 4 4 3 4 2 2 1 1 22 16 14 18 15 9 10 20 21 6 5 12 4 4 15 8 4 20 4 16 19 19 7 8 28 8 8 8 5 7 2 1 1 9 13 9 17 13 13

49925-02 49925-03 49925-03 49925-04 49925-05 49925-06 49928-07 49929-01 49929-03 49940-00 49941-01 49956-02 49965-00 49965-00 49966-01 49966-02 49967-01 49967-02 49967-03 49967-04 49967-05 49967-06 49967-07 49967-08 49967-09 49967-10 49967-13 49967-14 49968-00 49969-01 49969-02 49969-03 49969-04 49970-01 49970-02 49970-03 49971-00 49972-01 49972-02 49972-04 49972-06 49973-01 49973-01 49974-01 49974-01 49975-00 49990-00 49991-00 49993-02 49993-02 49993-02 49994-01

5.1 5.1 5.5 5.10 5.10 5.10 1.3 3.27 5.4 5.10 5.7 3.3 4.3 2.27 1.4 1.3 1.4 1.4 1.4 1.4 1.4 1.4 1.3 1.3 1.3 1.3 5.10 5.10 1.3 1.3 1.3 1.3 1.3 1.4 1.4 1.4 1.4 1.3 1.3 1.3 4.13 1.4 1.3 1.4 1.3 0.1 0.1 2.21 5.7 5.8 5.4 5.8

17 17 13 6 6 6 34 2 2 22 12 33 8 8 43 14 39 39 39 9 9 9 19 19 19 19 14 14 30 8 8 8 8 14 14 14 29 31 5 21 20 12 22 13 23 3 2 * 7 3 8 2

MARCH 1995 Return

99.17

ELECTRIC REACH TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

49994-01 49994-01 49997-00 50000-13 50000-13 50001-07 50001-11 50001-11 50001-11 50001-11 50003-01 50003-02 50023-00 50023-00 52-00237-00 52-00247-00 52-00254-00 52-00257-00 52-00260-00 52-00267-00 52-00269-00 52-00276-00 52-05007-00 52-05007-00 52-05007-00 52-05054-00 52-05104-00 52-07901-01 52-07901-01 52-07901-03 52-07907-00 52-07907-00 52-07920-00 52-07920-00 52-07934-00 PM-4011 PM-4246

5.4 5.7 4.4 2.14 2.14 2.22 2.12 2.14 2.12 2.14 2.14 2.14 4.4 4.5 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 4.1 5.5 5.1 3.3 3.3 2.21 4.5 2.21 2.21 2.21 2.8 2.9 4.4 10.1 10.1

7 8 20 3 21 9 25 4 * 20 5 19 57 57 6 6 6 6 6 6 6 6 * 18 28 41 39 15 7 10 * * 6 5 6 1 2

99.18 Return

PART #

FIG.#

ITEM #

MARCH 1995

Return

THE PRIME-MOVER CO. 3000 NORTH US HIGHWAY 61 MUSCATINE, IOWA 52761-5810

PROUDLY Made in AMERICA

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