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PMX-2 BT Prime-Mover

Parts Manuals 301468-000 1991_August 1992_May Manual Update Pages 301468-001 1992_June 301468-002 1992_August 301468-003 1993_August

Return BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A Tel (563) 262-7700 • Fax (563) 262-7600

082602

FIGURE # 2.14 HYDRAULIC PUMP MOTOR ASSEMBLY (12 VOLT, 202327) (24 VOLT, 202333)

EFFECTIVE SERIAL NUMBER 223921

PHANTOM ITEMS ARE

2.25

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NOT AVAILABLE MAY 1992

FIG ITEM # # PART # 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14

1 2 3 3 4 5 6 7 8 8 9 10 11 12 12

202403 202404 202405 202406 202413 202408 202407 202409 202410 202411 202412 202359 202358 202356 202357

NAME End, drive Bearing Armature, 12 volt Armature, 24 volt Washer, spring Stud, terminal Screw, pole Pole Coil, 12 volt field Coil, 24 volt field Holder, brush Mounting kit (bolt, washer) Cover kit (brush end cover, screws) Brush kit, 12 VOLT (brushes, spring, screws) Brush kit, 24 VOLT (brushes, spring, screws)

# FOR ASSY. 1 2 1 1 1 1 4 4 1 1 1 1 1 1 1

UNIT

12 volt 24 volt

12 volt 24 volt

12 volt 24 volt

EFFECTIVE SERIAL NUMBER 223921

MAY 1992

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2.26

FIGURE # 3.3 HYDRAULIC SYSTEM ASSEMBLY

EFFECTIVE SERIAL NUMBER 223921

3.3

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MAY 1992

FIG ITEM # # PART # 3.3 3.3

1 23023-00 1 23023-01

3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3

2 49653-01 3 12391-05 4 49604-01 5 49517-00 6 49656-01 7 49604-01 8 12391-05 9 23425-00

3.3

9 23424-00

3.3 3.3 3.3

10 11143-04 11 11009-06 12 11016-13

NAME Cylinder assembly (See Fig.# 3.4) Cylinder assembly (COLD STORAGE) (See Fig.# 3.4) Fitting, 90° O ring O ring Hose Reducer O ring O ring Hydraulic pump & motor assembly, 12V (See Fig.# 3.5) Hydraulic pump and motor assembly, 24V (See Fig.# 3.5) Screw, cap Lockwasher Washer, flat

# FOR ASSY.

UNIT

1 1

cold storage

1 1 1 1 1 1 1 1

12 VOLT

1

24 VOLT

2 2 2

EFFECTIVE SERIAL NUMBER 223921

MAY 1992

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3.4

FIGURE # 3.5 HYDRAULIC PUMP AND MOTOR ASSEMBLY (12 VOLT, 23425-00) HYDRAULIC PUMP AND MOTOR ASSEMBLY (24 VOLT, 23424-00)

EFFECTIVE SERIAL NUMBER 223921 3.7

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MAY 1992

FIG ITEM # # PART #

NAME

3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5

Valve, NC 12 volt Valve, NC 24 volt Coil, 12 volt Colt, 24 colt Valve, cartridge check O ring Motor, 12 volt pump (See Fig.# 2.14) Motor, 24 volt pump (See Fig.# 2.14) Coupler Pin, dowel Endhead O ring Seal, oil Cover, suction Washer Bolt, torx Magnet Screw, self tapping Reservoir, oil Filter Elbow, 90° Breather Tube, 4" long Screw, M6-1.0 x 12MM Pump assembly Bolt, torx Tube, return Cap, relief O ring Screw, relief adjuster Spring Ball Plug O ring Plug O ring Valve, flow control

1 1 2 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

300947-015 300947-016 300215-000 41243-01 300947-014 NSS 202327 202333 202324 201450 300947-002 202315 202393 300947-011 11016-02 300947-007 13928-00 202326 300947-017 300947-010 201503 202394 300947-018 300947-012 202388 300947-006 300947-019 201489 NSS 201512 301621-000 300947-008 300947-005 NSS 300947-020 NSS 300947-021

# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 2 1 2 2 1 1 1 1 1 1 1 1 1 1

UNIT 12 VOLT 24 VOLT 12 VOLT 24 VOLT

12 VOLT 24 VOLT

EFFECTIVE SERIAL NUMBER 223921

MAY 1992

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3.8

PARTS MANUAL Manual Number 9108 Manual Part Number 301468-000 PMX-2 ELECTRIC LOW LIFT PALLET TRUCK

Read and observe all warnings on this unit before operating it.

DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.

ISSUED AUGUST 1991

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PMX-2

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.

The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)).

Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately.

If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information.

All prices are FOB factory in Muscatine, Iowa.

Shipping charges are added to the price of the part shipping from the factory.

BT PRIME-MOVER will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc.

WHERE TO ORDER

If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.

Always order parts from the dealer who sold you your BT PRIME-MOVER. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS

Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. THE BT PRIME-MOVER Co. cannot accept responsibility for parts returned without authorization.

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

2

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AUGUST 1991

GENERAL INFORMATION INDEX

RIGHT-HAND AND LEFT-HAND SIDES

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies.

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

ABBREVIATIONS AND TERMS NA - Not Available NSS - Not Sold Separately As Req'd - Use as required K - Parts of a kit * - Not shown on drawing See Fig.# - See Figure # for further break down of parts.

CHANGES

When changes are made to the machine, revised pages for this manual will be issued.

These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

A. Right Side B. Rear C. Left/Side D. Front PART LIST

The FIGURE #, describes the figure you are on. The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: FIG ITEM # #

PART #

NAME

# FOR ASSY.

3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 40092-01 40092-02 40092-03 40092-04 40092-05 52-05069-00 300284-000 200037 NSS NA 200028

Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Fitting, bulkhead Tube assembly Fuse Cylinder, freelift (See Fig.# 3.6) Cylinder, freelift (See Fig.# 3.6) Cylinder, freelift (See Fig.# 3.6) Cylinder, freelift (See Fig.# 3.6) Cylinder, freelift (See Fig.# 3.6) Hose Motor, OHIO pump (See Fig.# 2.10) Pump assembly, lift Pump, lift (See Fig.# 3.8) Plug Kit, seal (CONTAINS ITEMS MARKED WITH "K")

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

12 12 12 12 12 13 14 15 16 16 16 16 16 17 18 19 20 21 K

AUGUST 1991

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UNIT 89/180 95/198 108/226 111/240 119/258

89/180 95/198 108/226 111/240 119/258

3

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

5.4 5.1 5.2 5.3

5.7 5.1 5.3 5.5

2.5 2.5 2.3

2.7 2.7 2.3

0.1 2.10 2.11 2.9 2.9

0.1 2.17 2.19 2.15 2.15

2.1 2.2

2.1 2.2

2.6 2.6

2.9 2.9

2.7 2.7 3.5 3.5 3.3 3.1 3.2

2.11 2.11 3.7 3.7 3.3 3.1 3.2

4.2 3.4 3.4

4.3 3.5 3.5

A,B

Battery blocks Battery pack Battery pack cable assembly Battery pack connector assembly C

Control panel assembly, 12 volt Control panel assembly, 24 volt Control wiring assembly D

Decals and parts list assembly Drive motor assembly (Q90-4001, Advanced), 12 volt Drive motor assembly (N90-4001, Advanced), 24 volt Drive motor assembly (MVL-4001, Prestolite), 12 volt Drive motor assembly (MVM-4001, Prestolite), 24 volt E

Electrical schematic Electrical schematic symbols F

Forward and Rearward contactor assembly, 12 volt Forward and Rearward contactor assembly, 24 volt G,H

High speed contactor assembly, 24 volt High speed contactor assembly, 12 volt Hydraulic pump and motor assembly, 12 volt Hydraulic pump and motor assembly, 24 volt Hydraulic system assembly Hydraulic schematic Hydraulic schematic symbols I,J,K,L

Lift frame and carrier frame assembly Lift cylinder assembly Lift cylinder assembly, (COLD STORAGE)

4

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AUGUST 1991

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

*

99.1

0.1 2.4 2.8 2.8 2.8 2.13 2.13 2.9 2.9

0.1 2.5 2.13 2.13 2.13 2.23 2.23 2.15 2.15

4.1 7.1

4.1 7.1

1.3 1.4 1.1 1.2

1.5 1.7 1.1 1.3

M,N

Numerical index O,P

Parts list index Power component assembly Power connector assembly SB-175 (RED), 24 volt Power connector assembly SB-175 (YELLOW), 12 volt Power connector assembly SB-350 (GRAY), 12/24 volt Pump motor assembly (0 136 350 011, Bosch), 12 volt Pump motor assembly (0 136 350 012, Bosch), 24 volt Pump motor assembly (MUE-6102, Prestolite), 12 volt Pump motor assembly (MUF-6102, Prestolite), 24 volt Q,R,S

Shield assembly Special tools and lubrications T

Thumb control control handle assembly Transmission assembly Transmission and handle installation Twist grip control handle assembly U,V,W,X,Y,Z

AUGUST 1991

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5

FIGURE # 0.1 DECALS AND PARTS LIST ASSEMBLY

0.1

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AUGUST 1991

FIG ITEM # # PART #

NAME

0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Decal, WARNING Decal, NO RIDING Manual, OPERATOR'S Cable, operator's manual mounting Manual, PARTS Manual, REPAIR Decal, BT PRIME-MOVER Striping, white (5 feet) Decal, BT PRIME-MOVER Decal, model number PMX 2 Decal, block out Paint, orange Spray, orange Paint, black Spray, black Decal, BT PRIME-MOVER Plate, data

1 49535-00 2 49536-00 3 300447-000 * 23296-00 * 301468-000 * 300372-001 4 49384-01 5 52-00259-00 6 49384-00 7 301348-000 8 23295-00 9 52-00254-00 9 52-00257-00 9 52-00221-00 9 52-00224-00 10 49384-03 11 NA

AUGUST 1991

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# FOR ASSY.

UNIT

1 1 1 1 1 1 1 As Req'd.

2 2 1 As Req'd.

As Req'd.

As Req'd.

As Req'd.

1 1

0.2

FIGURE # 0.2 PARTS LIST INDEX

0.3

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AUGUST 1991

FIG ITEM # # PART #

NAME

FIG. # Page

0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Decals and parts list assembly Parts list index Transmission and handle installation Twist grip control handle assembly Thumb control control handle assembly Transmission assembly Electrical schematic Electrical schematic symbols Control wiring assembly Power component assembly Control panel assembly, 12 volt Control panel assembly, 24 volt Forward and Rearward contactor assembly, 12 volt Forward and Rearward contactor assembly, 24 volt High speed contactor assembly, 12 volt High speed contactor assembly, 24 volt Power connector assembly SB-175 (YELLOW), 12 volt Power connector assembly SB-175 (RED), 24 volt Power connector assembly SB-350 (GRAY), 12/24 volt Drive motor assembly (MVL-4001, Prestolite), 12 volt Drive motor assembly (MVM-4001, Prestolite), 24 volt Drive motor assembly (Q90-4001, Advanced), 12 volt Drive motor assembly (N90-4001, Advanced), 24 volt Pump motor assembly (MUE-6102, Prestolite), 12 volt Pump motor assembly (MUF-6102, Prestolite), 24 volt Pump motor assembly (0 136 350 011, Bosch), 12 volt Pump motor assembly (0 136 350 012, Bosch), 24 volt Hydraulic schematic Hydraulic schematic symbols Hydraulic system assembly Lift cylinder assembly Lift cylinder assembly, (COLD STORAGE) Hydraulic pump and motor assembly, 12 volt Hydraulic pump and motor assembly, 24 volt Shield assembly Lift frame and carrier frame assembly Battery pack Battery pack cable assembly Battery pack connector assembly Battery blocks Special tools and lubrications Numerical index

0.1 0.2 1.1 1.2 1.3 1.4 2.1 2.2 2.3 2.4 2.5 2.5 2.6 2.6 2.7 2.7 2.8 2.8 2.8 2.9 2.9 2.10 2.11 2.12 2.12 2.13 2.13 3.1 3.2 3.3 3.4 3.4 3.5 3.5 4.1 4.2 5.1 5.2 5.3 5.4 7.1 *

1 * 2 3 23223-02 3 27339-00 4 5 5 5 5 5 23314-00 5 23314-01 5 23014-00 5 23014-01 5 23015-00 5 23015-01 5 49855-33 5 49855-34 5 49855-17 5 23000-00 5 23126-00 5 300278-000 5 300279-000 5 300119-000 5 300123-000 5 300120-000 5 300124-000 6 6 6 6 23023-00 6 23023-01 6 23359-00 6 23360-00 7 7 8 8 8 8 * *

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0.1 0.3 1.1 1.3 1.5 1.7 2.1 2.2 2.3 2.5 2.7 2.7 2.9 2.9 2.11 2.11 2.13 2.13 2.13 2.15 2.15 2.17 2.19 2.21 2.21 2.23 2.23 3.1 3.2 3.3 3.5 3.5 3.7 3.7 4.1 4.3 5.1 5.3 5.5 5.7 7.1 99.1

0.4

FIGURE # 1.1 HANDLE AND TRANSMISSION INSTALLATION

1.1

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AUGUST 1991

FIG ITEM # # PART # 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1

1 23234-00 2 49972-08 3 11205-12 4 -------------5 -------------6 11205-23 7 49972-07 8 23080-00 9 23223-02

1.1

9 23385-00

AUGUST 1991

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NAME Nut, locking Ring, nilos Bearing Frame assembly (See Fig.# 4.2) Transmission assembly (See Fig.# 1.4) Bearing Ring, nilos Bumper Handle assembly, Twist grip (See Fig.# 1.2) Handle assembly, Thumb control (See Fig.# 1.3)

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1 1 1

1.2

FIGURE # 1.2 TWIST GRIP CONTROL HANDLE ASSEMBLY (23223-02)

HEAD HARNESS

MAIN HARNESS

1.3

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AUGUST 1991

FIG ITEM # # PART # 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 55 56 57 58 59 60 61 62

23139-00 49519-04 23040-00 23036-00 27212-00 27210-00 23037-00 11072-13 49525-01 23067-00 11176-01 23214-00 23033-00 14900-00 11072-13 23040-00 49525-04 49519-06 49519-04 23035-00 11073-29 11047-30 23034-00 11047-03 14892-03 20329-01 14851-02 15677-01 49688-02 11016-02 11854-02 27298-00 23244-00 11806-06 23242-00 21542-10 23241-00 23247-00 14892-02 23026-00 23078-00 11047-19 23024-00 23369-00 27523-00 11936-04 27541-00 23032-00 11073-26 23030-00 23061-00 23044-02 23044-01 23044-00 49506-02 49506-03 49771-07 20163-93 49461-00 23238-00 11176-09 23081-00 23082-00

AUGUST 1991

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NAME Reverser assembly Screw, machine Switch Cup, spring Bar, reverser Spring Cover Lockwasher Screw, flathead Plate, switch Screw, truss head Spring Bushing, sleeve Nut Lockwasher Switch Screw, flat head Screw, machine Screw, machine Grip, hand Pin, roll Screw, Allen head Bushing Screw, Allen head 2.25" long Screw, flanged head cap Ring, grip Nut, clip Clamp Screw, cap Washer, flat Screw, cap Pin Sheave Nut, jum Anchor, chain Chain Link, connector Hand, lower Screw, flanged head 1.00" long Spring, return Plate, anchor Screw, Allen head 1.25" long Guard, hand Switch, master Bushing, flanged Washer, shim Gear, miter Shaft Pin, roll Washer, stop Housing, head Bar, lower Bar, raise Bar, horn Heater, 12 VOLT (COLD STORAGE) Heater, 24 VOLT (COLD STORAGE) Fitting, wire Wire assembly Switch Guard, switch Screw, truss head Harness, head wiring (RESISTOR) Harness, main wiring (RESISTOR)

# FOR ASSY. 1 2 1 1 1 3 1 2 4 1 4 6 2 6 5 3 1 1 4 2 3 2 2 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 2 1 1 1 As Req'd.

2 1 1 1 1 1 1 1 1 1 2 1 1 1 2 1 1

UNIT

12 VOLT 24 VOLT

1.4

FIGURE # 1.3 THUMB CONTROL CONTROL HANDLE ASSEMBLY (27339-00)

HEAD HARNESS

MAIN HARNESS

1.5

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AUGUST 1991

FIG ITEM # # PART # 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 57 58 59 60 61 62 63 64

23139-00 49519-03 23040-00 23036-00 27212-00 27210-00 23037-00 11072-13 49525-01 23067-00 11176-01 23214-00 14900-00 11072-13 23040-00 49525-04 49519-06 49519-04 23381-00 23380-00 23382-00 11025-16 23384-00 11852-52 11047-30 11047-03 14892-03 14892-01 14851-02 15677-01 49688-02 11016-02 11854-02 23244-00 27298-00 23372-00 11806-06 23242-00 21542-10 23241-00 23026-00 14895-02 11047-19 23078-00 23376-00 23369-00 27523-00 11936-04 27541-00 23383-00 11073-26 23030-00 23061-00 23044-02 23044-01 23044-00 49506-02 49506-03 49771-07 20163-93 49461-00 23238-00 11176-09 23081-00 23082-00

AUGUST 1991

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NAME Reverser assembly Screw, machine Switch Cup, spring Bar, reverser Spring Cover Lockwasher Screw, flathead Plate, switch Screw, truss head Spring Nut Lockwasher Switch Screw, flat head Screw, machine Screw, machine Washer, special Grip, hand Bushing (tapped) Ring, retainer Control, thumb Screw, flat head Screw, Allen head Screw, Allen head 2.25" long Screw, flanged head cap Ring, grip Nut, clip Clamp Screw, cap Washer, flat Screw, cap Sheave Pin Hand, lower Nut, jam Anchor, chain Chain Link, connecting Spring, return Screw, flanged head 1.00" long Screw, Allen head 1.25" long Plate, anchor Guard, handle Switch, master Bushing, flanged Washer, shim Gear, miter Shaft Pin, roll Washer, stop Housing, head Bar, lower Bar, raise Bar, horn Heater, 12 VOLT (COLD STORAGE) Heater, 24 VOLT (COLD STORAGE) Fitting, wire Wire assembly Switch Guard, switch Screw, truss head Harness, head wiring Harness, main wiring

# FOR ASSY. 1 2 1 1 1 3 1 2 4 1 4 6 6 5 3 1 1 4 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 As Req'd 2 1 1 1 1 1 1 1 1 1 2 1 1 1 2 1 1

UNIT

12 VOLT 24 VOLT

1.6

FIGURE # 1.4 TRANSMISSION ASSEMBLY

1.7

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AUGUST 1991

FIG ITEM # # PART # 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4

1 14989-20 2 23013-00 3 23049-00 4 11261-04 5 14892-04 6 11135-02 7 23050-00 8 23122-00 9 49751-11 10 11844-02 11 23019-00 12 23008-00 13 300199-000 14 300200-000 15 300201-000 16 300202-000 17 300203-000 18 300204-000 19 14989-19 20 23000-00 20 23126-00 20 300278-000 20 300279-000 21 11015-42 22 23184-00 23 41133-00 24 11890-09 25 23006-00 26 23012-00 27 11859-04 28 12318-01 29 12391-01 30 11030-06 31 23005-00 32 23002-00 33 11205-05 34 23119-00 35 23171-00 36 11875-08 37 14994-04 38 23007-00 39 11039-22 40 23163-00 40 23163-01 41 20071-01 41 20262-01 42 23001-00 43 49751-19 44 23055-00 45 11009-06 46 11143-03 47 11854-04 48 11695-01 49 23064-00 50 23056-00 51 11695-05 52 49751-06 53 23052-00 54 11129-05 55 11873-20 56 23051-00 57 23265-02 58 11073-33

AUGUST 1991

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NAME Screw, 12 point Cover, brake Spring Nut Nut Pin, yoke Anchor, bolt Clevis Nut, flange lock Key Drum, brake Brake assembly Cam Plate Lever Clip Shoe Spring Screw, 12 point Motor, 12 volt drive (See Fig.# 2.9) Motor, 24 volt drive (See Fig.# 2.9) Motor, 12 volt drive (See Fig.# 2.10) Motor, 24 volt drive (See Fig.# 2.11) O ring Case, gear Vent, air Pin, dowel Gear, pinion Cover, gear Plug, fill/level Plug, drain O ring Bearing Gear, cluster Gear, drive Bearing Rod Plate, guard Screw, set (half dog up) Screw, cap Ring Seal Wheel, rubber drive Wheel, urethane drive Tire, rubber Tire, urethane Wheel, drive Nut, axle Plate, switch Lockwasher Screw, cap Screw, cap Bushing Cam, handle Bearing, cam Bearing Nut, flange lock Lever, brake Nut Bolt, shoulder Anchor, pivot Screw, pivot stop Pin, roll

# FOR ASSY. 4 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 2 2 20 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1 2 2 2 2 1 1 2 1 1 1 1 1 2 1

UNIT

12 VOLT 24 VOLT 12 VOLT 24 VOLT

RUBBER URETHANE RUBBER URETHANE

1.8

FIGURE # 2.1 ELECTRICAL SCHEMATIC

2.1

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AUGUST 1991

FIGURE # 2.2 ELECTRICAL SCHEMATIC SYMBOLS

AUGUST 1991

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2.2

FIGURE # 2.3 CONTROL WIRING ASSEMBLY

2.3

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AUGUST 1991

FIG ITEM # # PART # 2.3 2.3 2.3 2.3 2.3 2.3 2.3

1 300291-000 2 20208-00 * 14986-03 * 11880-08 3 20163-87 3 23219-00 4 23359-00

2.3

4 23360-00

2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3

5 49815-00 6 20151-00 7 23228-00 7 23228-01 8 25275-07 9 14928-00 10 23314-00 10 23314-01 11 20163-86 12 14986-03 13 11880-08 14 25427-00 14 25427-01 15 11016-02 16 49751-04 17 23081-00 18 23040-00 19 49506-00 19 49506-01 20 49607-00 21 23040-00 22 23369-00 23 23268-00 23 23268-01 24 25332-00

AUGUST 1991

Return

NAME Harness assembly (MAIN FRAME) Switch, brake interlock Nut, twin Screw, machine Wire assembly (HORN ONLY) Wire assembly (HORN AND HOURMETER) Pump & motor assembly, 12 V hydraulic (See Fig.# 3.5) Pump & motor assembly, 24 V hydraulic (See Fig.# 3.5) Hourmeter Switch, key Indicator, battery discharge (BDI) 12V Indicator, battery discharge (BDI) 24V Fuse, 10 AMP Holder, fuse Control panel assembly (See Fig.# 2.5) Control panel assembly (See Fig.# 2.5) Wire assembly Nut, twin Screw, machine Horn, 12 volt Horn, 24 volt Washer, flat Nut Harness, head wiring Switch Heater, 12 volt (cold storage) Heater, 24 volt (cold storage) Plug, diode Switch, reverser Switch, master Indicator, BDI/hourmeter (OPTIONAL) Indicator, BDI/hourmeter (OPTIONAL) Tie, wire

# FOR ASSY.

UNIT

1 2 2 4 1 1 1

12 VOLT

1

24 VOLT

1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 3 1 1 1 1 1 1 1 As Req'd

12 VOLT 24 VOLT

12 VOLT 24 VOLT

12 VOLT 24 VOLT

12 VOLT 24 VOLT

12 VOLT 24 VOLT

2.4

FIGURE # 2.4 POWER COMPONENT ASSEMBLY

2.5

Return

AUGUST 1991

FIG ITEM # # PART # 2.4 2.4

1 -------------2 49855-17

2.4 2.4 2.4 2.4 2.4

3 11170-04 4 11045-06 5 49856-73 6 49751-06 7 23314-00

2.4

7 23314-01

2.4 2.4

8 11143-03 9 23359-00

2.4

9 23360-00

2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4

10 49856-89 11 49856-56 12 23000-00 12 23126-00 12 300278-000 12 300279-000 13 49856-75 14 49856-76

AUGUST 1991

Return

NAME Battery pack assembly (See Fig.# 5.3) Connector assembly, battery (See Fig.# 2.8) Nut Screw, cap Cable, 25.00" Nut Control panel assembly, 12 VOLT (See Fig.# 2.5) Control panel assembly, 24 VOLT (See Fig.# 2.5) Screw, cap Pump & motor assembly, 12 VOLT (See Fig.# 3.5) Pump & motor assembly, 24 VOLT (See Fig.# 3.5) Cable, 34.00" Cable, 48.00" Motor, 12 volt drive (See Fig.# 2.7) Motor, 24 volt drive (See Fig.# 2.7) Motor, 12 volt drive (See Fig.# 2.8) Motor, 24 volt drive (See Fig.# 2.9) Cable, 47.00" Cable, 50.00"

# FOR ASSY.

UNIT

1 1 2 2 1 3 1

12 VOLT

1

24 VOLT

3 1

12 VOLT

1

24 VOLT

1 1 1 1 1 1 1 1

12 VOLT 24 VOLT 12 VOLT 24 VOLT

2.6

FIGURE # 2.5 CONTROL PANEL ASSEMBLY (12 VOLT, 23324-00) (24 VOLT, 23314-01)

2.7

Return

AUGUST 1991

FIG ITEM # # PART #

NAME

2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5

Wire assembly Wire assembly Nut Contactor, 12 volt pump Contactor, 24 volt pump Bar, bus Washer, flat Lockwasher Bar, bus Nut, clip Nut Lockwasher Washer, flat Circuit Breaker Screw, truss head Screw, truss head Screw, truss head Panel Screw, truss head Screw, whiz lock Cover Screw, cap Washer, flat Insulator Contactor, high speed (See Fig.# 2.7) Contactor, high speed (See Fig.# 2.7) Contactor, 12 volt Forward and Rearward (See Fig.# 2.6) Contactor, 24 volt Forward and Rearward (See Fig.# 2.6) Bar, bus Delay, time Washer, flat Lockwasher Nut Screw, cap Bar, bus Bar, bus Nut Bar, bus Bar, bus Screw, cap Resistor Nut Bar, bus

1 300058-000 2 20163-92 3 11170-04 4 22226-04 4 22226-03 5 23187-00 6 11016-01 7 11009-04 8 23185-00 9 14851-02 10 11129-03 11 11009-03 12 11016-25 13 20140-05 14 11176-04 15 11176-18 16 11176-16 17 23315-00 18 11176-19 19 49688-00 20 23316-00 21 11854-06 22 11016-12 23 40742 24 23015-00 24 23015-01 25 23014-00 25 23014-01 26 20160-08 27 49521-00 28 11016-21 29 11009-01 30 11170-01 31 11854-06 32 23323-00 33 23318-00 34 49751-04 35 20160-05 36 23320-00 37 11854-02 38 23324-00 39 11806-05 40 23321-00

AUGUST 1991

Return

# FOR ASSY. 1 1 2 1 1 1 2 2 1 2 10 10 10 1 2 2 8 1 8 2 1 2 5 4 2 2 1 1

UNIT

12 VOLT 24 VOLT

12 VOLT 24 VOLT 12 VOLT 24 VOLT

1 1 2 2 2 2 1 1 5 1 1 3 2 1 1

2.8

FIGURE # 2.6 FORWARD AND REARWARD CONTACTOR ASSEMBLY (12 VOLT, 23014-00) (24 VOLT, 23014-01)

2.9

Return

AUGUST 1991

FIG ITEM # # PART # 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6

1K NSS 2K NSS 3 NA 4K NSS 5K NSS 6K NSS 7 NA 8 NA 9K NSS 10K NSS 11 NA 12 NA 13 NA 14K NSS 15 NA 16 NA K 202351

AUGUST 1991

Return

NAME Nut Washer, lock Bar, bus Cover assembly Spring Bridge assembly Nut Washer, lock Bar, bus Cover Coil, magnet Washer, flat Screw, cap Bar, bus Bar, bus Screw, machine Kit, contact (CONTAINS ITEMS MARKED WITH "K")

# FOR ASSY.

UNIT

4 4 1 2 2 2 4 4 1 2 2 4 4 2 1 4 1

2.10

FIGURE # 2.7 HIGH SPEED CONTACTOR ASSEMBLY (12 VOLT, 23015-00) (24 VOLT, 23015-01)

2.11

Return

AUGUST 1991

FIG ITEM # # PART # 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7

1K NSS 2K NSS 3K NSS 4K NSS 5K NSS 6 NA 7 NA K 202350

AUGUST 1991

Return

NAME Nut Washer, lock Cover assembly Spring Bridge assembly Coil, magnet Screw, machine Kit, contact (CONTAINS ITEMS MARKED WITH "K")

# FOR ASSY.

UNIT

2 2 1 1 1 1 2 1

2.12

FIGURE # 2.8 POWER CONNECTOR ASSEMBLY

2.13

Return

AUGUST 1991

SB-175 * 49855-33 * 12 VOLT * YELLOW FIG ITEM # # PART # 2.8 2.8 2.8 2.8 2.8 2.8

1 49855-33 2 49854-03 3 49852-01 4 49853-02 5 49856-88 6 49856-87

NAME Connector assembly SB-175 YELLOW Connector, YELLOW housing Connector, tip Bushing Cable, 29.50" NEGATIVE Cable, 23.75" POSITIVE

# FOR ASSY.

UNIT

1 1 2 2 1 1

SB-175 * 49855-34 * 24 VOLT * RED FIG ITEM # # PART # 2.8 2.8 2.8 2.8 2.8 2.8

1 49855-34 2 49854-04 3 49852-01 4 49853-02 5 49856-88 6 49856-87

NAME Connector assembly SB-175 RED Connector, RED housing Connector, tip Bushing Cable, 29.50" NEGATIVE Cable, 23.75" POSITIVE

# FOR ASSY.

UNIT

1 1 2 2 1 1

SB-175 * 49855-17 * 12 VOLT * GRAY FIG ITEM # # PART #

NAME

2.8 2.8 2.8 2.8 2.8 2.8

Connector assembly SB-175 GRAY Connector, GRAY housing Connector, tip Bushing Cable, 29.50" NEGATIVE Cable, 23.75" POSITIVE

1 49855-17 2 49854-01 3 49852-01 4 49853-02 5 49856-88 6 49856-87

# FOR ASSY.

UNIT

1 1 2 2 1 1

SB-175 * 49855-17 * 24 VOLT * GRAY FIG ITEM # # PART # 2.8 2.8 2.8 2.8 2.8 2.8

1 49855-17 2 49854-01 3 49852-01 4 49853-02 5 49856-88 6 49856-87

AUGUST 1991

Return

NAME Connector assembly SB-175 GRAY Connector, GRAY housing Connector, tip Bushing Cable, 29.50" NEGATIVE Cable, 23.75" POSITIVE

# FOR ASSY.

UNIT

1 1 2 2 1 1

2.14

FIGURE # 2.9 DRIVE MOTOR ASSEMBLY (12 VOLT, MVL-4001, 23000-00) DRIVE MOTOR ASSEMBLY (24 VOLT, MVM-4001, 23126-00)

PHANTOM ITEMS ARE

2.15

Return

NOT AVAILABLE

AUGUST 1991

MVL-4001 * 23000-00 * 12 VOLT FIG ITEM # # PART #

NAME

2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9

Stud, terminal Head, comm. end Spring, brush Brush set Plate, brush Bearing, sealed ball Washer, spring Plate, cover head Screw, pole shoe Armature Head, drive end Retainer, bearing Bearing, sealed ball Seal, shaft Coil, field

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

300185-000 300186-000 300187-000 300188-000 300189-000 200319 300191-000 300192-000 300193-000 202336 300195-000 300196-000 300190-000 300197-000 300198-000

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

MVM-4001 * 23126-00 * 24 VOLT FIG ITEM # # PART #

NAME

2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9

Stud, terminal Head, comm. end Spring, brush Brush set Plate, brush Bearing, sealed ball Washer, spring Plate, cover head Screw, pole shoe Armature Head, drive end Retainer, bearing Bearing, sealed ball Seal, shaft Coil, field

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

300185-000 300186-000 300187-000 300188-000 300189-000 200319 300191-000 300192-000 300193-000 300194-000 300195-000 300196-000 300190-000 300197-000 300198-000

AUGUST 1991

Return

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

2.16

FIGURE # 2.10 12 VOLT, DRIVE MOTOR ASSEMBLY (Q90-4001, 300278-000, ADVANCED)

PHANTOM ITEMS ARE

2.17

Return

NOT AVAILABLE

AUGUST 1991

FIG ITEM # # PART #

NAME

2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10

Coil, field Terminal assembly Brush Spring, brush Plate, brush Bearing Washer, wave Head, commutator end Band, head Armature Head, drive end Ring, retainer Bearing Seal

1 2 3 4 5 6 7 8 9 10 11 12 13 14

300442-000 300433-000 300417-000 300418-000 300431-000 300420-000 300421-000 300432-000 300435-000 300441-000 300426-000 300427-000 300420-000 300425-000

AUGUST 1991

Return

# FOR ASSY.

UNIT

1 1 4 4 1 1 1 1 1 1 1 1 1 1 1

2.18

FIGURE # 2.11 DRIVE MOTOR ASSEMBLY (N90-4001, 300279-000, ADVANCED)

PHANTOM ITEMS ARE

2.19

Return

NOT AVAILABLE

AUGUST 1991

FIG ITEM # # PART #

NAME

2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11

Coil, field Terminal assembly Brush Spring, brush Plate, brush Bearing Washer, wave Head, commutator end Band, head Armature Ring, retainer Bearing Head, drive end Seal

1 2 3 4 5 6 7 8 9 10 11 12 13 14

300429-000 300433-000 300430-000 300418-000 300431-000 300420-000 300421-000 300432-000 300435-000 300428-000 300427-000 300420-000 300426-000 300425-000

AUGUST 1991

Return

# FOR ASSY.

UNIT

1 1 4 4 1 1 1 1 1 1 1 1 1 1

2.20

FIGURE # 2.12 PRESTOLITE PUMP MOTOR ASSEMBLY (12 VOLT, MUE-6102, 300119-000) PRESTOLITE PUMP MOTOR ASSEMBLY (24 VOLT, MUF-6102, 300123-000)

PHANTOM ITEMS ARE

2.21

Return

NOT AVAILABLE

AUGUST 1991

MUE-6102 * 300119-000 * 12 VOLT FIG ITEM # # PART #

NAME

2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12

Spring set Bearing Armature Spacer Stud, terminal Brush set Spacer Coil, field Plate assembly Bolt, thru End, head comm.

1 2 3 4 5 6 7 8 9 10 11

300119-002 300123-005 300119-001 300119-008 300119-006 300119-002 300119-005 300119-003 300123-004 300119-007 300119-004

# FOR ASSY.

UNIT

1 2 1 2 1 1 1 1 1 1 1

MUF-6102 * 300123-000 * 24 VOLT 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12

1 2 3 4 5 6 7 8 9 10 11

300123-003 300123-005 300119-001 300119-008 300119-006 300123-001 300119-005 300123-002 300123-004 300119-007 300119-004

AUGUST 1991

Return

Spring set Bearing Armature Spacer Stud, terminal Brush set Spacer Coil, field Plate assembly Bolt, thru End, head comm.

1 2 1 2 1 1 1 1 1 1 1

2.22

FIGURE # 2.13 BOSCH PUMP MOTOR ASSEMBLY (12 VOLT, 0 136 350 011, 300120-000) BOSCH PUMP MOTOR ASSEMBLY (24 VOLT, 0 136 350 012, 300124-000)

PHANTOM ITEMS ARE

2.23

Return

NOT AVAILABLE

AUGUST 1991

0 136 350 011 * 300120-000 * 12 VOLT * BOSCH FIG ITEM # # PART # 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

300124-001 300124-002 300124-003 300124-004 300124-005 300124-006 300124-007 300120-001 300124-009 300124-010 300124-011 300124-012 300124-013 300124-014 300124-015 300124-016 300124-017 300124-018 300124-019

NAME Ring, retainer Bearing Armature Spring washer Stud, terminal Screw, flat head Screw, fillister head Coil, field Brush holder Ring, retainer Shield, commutator end Screw, fillister head Cap, protective Screw, fillister head Washer, flat Pin, groved Brush set Lockwasher Spring, spirol

# FOR ASSY.

UNIT

1 2 1 1 1 4 4 1 1 1 1 4 1 2 2 1 1 4 4

0 136 350 012 * 300124-000 * 24 VOLT * BOSCH FIG ITEM # # PART # 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

300124-001 300124-002 300124-003 300124-004 300124-005 300124-006 300124-007 300124-008 300124-009 300124-010 300124-011 300124-012 300124-013 300124-014 300124-015 300124-016 300124-017 300124-018 300124-019

AUGUST 1991

Return

NAME Ring, retainer Bearing Armature Spring washer Stud, terminal Screw, flat head Screw, fillister head Coil, field Brush holder Ring, retainer Shield, commutator end Screw, fillister head Cap, protective Screw, fillister head Washer, flat Pin, groved Brush set Lockwasher Spring, spirol

# FOR ASSY.

UNIT

1 2 1 1 1 4 4 1 1 1 1 4 1 2 2 1 1 4 4 2.24

FIGURE # 3.1 HYDRAULIC SCHEMATIC

3.1

Return

AUGUST 1991

FIGURE # 3.2 HYDRAULIC SCHEMATIC SYMBOLS

COMPONENT ENCLOSURE

HYDRAULIC LINES JOINING

MOTOR (ELECTRIC)

HYDRAULIC PUMP

FILTER

RESERVOIR (VENTED) CYLINDER (SINGLE ACTING)

CYLINDER (DOUBLE ACTING)

CHECK VALVE

HYDRAULIC LINES CROSSING

AUGUST 1991

Return

3.2

FIGURE # 3.3 HYDRAULIC SYSTEM ASSEMBLY

3.3

Return

AUGUST 1991

FIG ITEM # # PART # 3.3 3.3

1 23023-00 1 23023-01

3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3

2 49653-01 3 12391-05 4 49604-01 5 49517-00 6 49656-01 7 49604-01 8 12391-05 9 23359-00

3.3

9 23360-00

3.3 3.3 3.3

10 11143-04 11 11009-06 12 11016-13

AUGUST 1991

Return

NAME Cylinder assembly (See Fig.# 3.4) Cylinder assembly (COLD STORAGE) (See Fig.# 3.4) Fitting, 90° O ring O ring Hose Reducer O ring O ring Hydraulic pump & motor assembly, 12V (See Fig.# 3.5) Hydraulic pump and motor assembly, 24V (See Fig.# 3.5) Screw, cap Lockwasher Washer, flat

# FOR ASSY.

UNIT

1 1

cold storage

1 1 1 1 1 1 1 1

12 VOLT

1

24 VOLT

2 2 2

3.4

FIGURE # 3.4 LIFT CYLINDER ASSEMBLY (23023-00) COLD STORAGE LIFT CYLINDER ASSEMBLY (23023-01)

3.5

Return

AUGUST 1991

FIG ITEM # # PART # 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4

1 23045-00 1 23045-01 2K NSS 3K NSS 4K NSS 5 23057-00 5 23057-01 K 23084-00

NAME Rod Rod (Cold storage) Ring Wiper Seal Tube Tube (Cold storage) Kit, Seal (CONTAINS ITEMS MARKED WITH "K")

# FOR ASSY. 1 1 1 1 1 1 1 1

UNIT

cold storage

cold storage

NA - NOT AVAILABLE NSS - NOT SOLD SEPERATELY

AUGUST 1991

Return

3.6

FIGURE # 3.5 HYDRAULIC PUMP AND MOTOR ASSEMBLY (12 VOLT, 23359-00) HYDRAULIC PUMP AND MOTOR ASSEMBLY (24 VOLT, 23360-00)

3.7

Return

AUGUST 1991

FIG ITEM # # PART # 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5

1 300118-000 1 300131-000 2 300215-000 2 41243-01 3 300135-000 4 300135-001 5 300135-002 6 300119-000 6 300123-000 6 300120-000 6 300124-000 7 300136-000 8 300133-000 9K NSS 10 300139-000 11 300140-000 12 13928-00 13 300141-000 14 300142-000 15 300143-000 16 300117-000 16 300144-000 17K NSS 18 300134-000 19 300137-000 20 300138-000 21 300145-000 22 11241-03 23 300150-000 24 300146-000 25K NSS 26 300147-000 27 300132-000 28 300148-000 29 300155-000 30 300156-000 31 300149-000 32 11045-03 33 300152-000 34 300151-000 35 300153-000 36 300164-000 37 300165-000 38K NSS 39 300167-000 40 300173-000 41K NSS 42 300168-000 43K NSS 44 300154-000 45K NSS 46 NSS 47K NSS 48 300166-000 49 300169-000

AUGUST 1991

Return

NAME Valve, 12 volt solenoid Valve, 24 volt solenoid Coil, 12 volt Coil, 24 volt Valve, flow control Spool, flow control Spring Motor, 12 volt (See Fig.# 2.12) Prestolite Motor, 24 volt (See Fig.# 2.12) Prestolite Motor, 12 volt (See Fig.# 2.13) Bosch Motor, 24 volt (See Fig.# 2.13) Bosch Coupler Adapter O ring Tube Strainer Magnet Screw Reservoir Screw Pump, 12 volt Pump, 24 volt O ring Housing, plunger Screw, relief adjusting Gasket Cap, relief Elbow, 90 Breather Retainer O ring Retainer Valve, check Spacer Plug, steel Plug, steel Tube, inlet Screw Locking spring Retainer Spring Plunger Retainer, reservoir O ring Tube Screw O ring Spring O ring Plug, plastic O ring Seal, oil O ring Spacer Kit, seal (CONTAINS ITEMS MARKED WITH "K")

# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 4 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1

UNIT 12 VOLT 24 VOLT 12 VOLT 24 VOLT

12 VOLT 24 VOLT 12 VOLT 24 VOLT

12 VOLT 24 VOLT

3.8

FIGURE # 4.1 SHIELDING ASSEMBLY

4.1

Return

AUGUST 1991

FIG ITEM # # PART #

NAME

4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1

Shield Stud Grommet Screw Bracket Shield, transmission Washer, flat Screw, cap Lockwasher Nut, clip Bracket Screw, machine Decal Receptacle

1 23129-00 2 23167-00 3 23168-00 4 49696-00 5 23292-00 6 23043-00 7 11016-05 8 11854-04 9 11009-05 10 49509-00 11 23202-00 12 49922-01 13 23295-00 14 23169-00

AUGUST 1991

Return

# FOR ASSY.

UNIT

1 2 2 2 1 1 2 2 2 4 2 4 1 2

4.2

FIGURE # 4.2 PMX LIFT FRAME AND CARRIER FRAME ASSEMBLY

FORK LENGTH 36" 36" 36" 42" 42" 48" 48" PMX 4.3

Return

FORK WIDTH 22" 25" 27" 22" 27" 22" 27"

9" X 28.25" BATTERY BOX 300090-000 300090-003 300089-000 300060-001 300089-001 300060-002 300089-002

9" X 31.25" BATTERY BOX ----------------------------------300089-003 -----------------300089-004 -----------------300089-005

PULL ROD 23130-00 23130-00 23130-00 23130-01 23130-01 23130-02 23130-02

PULL ROD LUB PACKAGE 23130-10 23130-10 23130-10 23130-11 23130-11 23130-12 23130-12 AUGUST 1991

FIG ITEM # # PART #

NAME

4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2

Pin Pin (lube package) Cylinder, lift (See Fig.#3.3) Screw, cap Lockwasher Block, pivot Frame, fork Pin Pin (lube package) Washer, flat Wheel assembly, load Bearing Wheel, load Pin Pin (lube package) Washer, .0938" bushing Washer, .050" bushing Pin, roll Fork, wheel Fork, wheel (lube package) Pin Pin (lube package) Fitting, grease (lube package) Pin Pin (lube package) Bushing Pin, roll Bushing Pin Pin (lube package) Rod, pull Bushing Pin Pin (lube package) Link, lower Bolt, shoulder Washer, flat Link, upper Bushing Screw, set Skid Frame, 22" carrier Frame, 22" carrier (lube package) Frame, 25" carrier Frame, 25" carrier (lube package) Frame, 27" carrier Frame, 27" carrier (lube package) Fitting, grease (lube package) Fitting, grease (lube package) Nut, jam Guard package, 48" removable Guard package, 60" removable Guard package, 48" removable (WIDE) Guard package, 60" removable (WIDE) Screw, cap Washer, flat Locknut

1 23107-00 1 23192-00 2 -------------3 11143-04 4 11009-06 5 23105-00 6 See chart 7 23106-00 7 23191-00 8 11016-13 9 23109-00 10 49910-01 11 23041-00 12 23155-02 12 23193-02 13 11857-03 13 15062-00 14 11073-21 15 23103-00 15 23103-01 16 23111-00 16 23189-00 17 11160-09 18 23155-00 18 23193-00 19 49929-05 20 11073-33 21 49929-01 22 23115-00 22 23190-00 23 See chart 24 49929-03 25 23155-01 25 23193-01 26 23112-00 27 23220-00 28 11016-16 29 23118-00 30 49929-05 31 11875-07 32 23236-00 33 23356-00 33 23356-01 33 23093-02 33 23093-03 33 23093-00 33 23093-01 34 11160-14 34 11160-11 35 11837-10 36 23194-00 37 23194-01 37 23194-02 37 23194-03 37 14994-10 38 11016-04 39 11170-08

AUGUST 1991

Return

# FOR ASSY. 1 1 1 3 2 2 1 1 1 4 2 2 1 2 2 As Req'd.

As Req'd.

4 2 2 2 2 2 2 2 4 10 4 2 2 2 12 4 4 4 4 4 4 2 2 2 1 1 1 1 1 1 1 17 2 1 1 1 1 4 4 4

UNIT

22 inch 22 inch 25 inch 25 inch 27 inch 27 inch

48 inch 60 inch 48 inch 60 inch

PMX 4.4

FIGURE # 5.1 BATTERY PACK

5.1

Return

AUGUST 1991

FIG ITEM # # 12 VOLT

24 VOLT

NAME

# FOR ASSY. UNIT

5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1

23271-00 27246-00 49922-01 49751-06 49583-00 52-05009-00 27233-01 204294 204296 204297 204298 204299 204300 -------------49532-00 11854-03 11854-04 11016-02 11009-05 27234-00 23274-00 14851-02 49751-04 23281-00 23281-01 41520-00 49443-00

Wrapper Door Screw, truss head Nut, flange Decal, warning Edging Charger, battery Ampmeter Capacitor Breaker, 50 AMP circuit Diode Rectifier Timer Cable assembly (See Fig.# 5.2) Decal, instruction Screw, cap Screw, cap Washer, flat Lockwasher Battery Case, battery Nut, clip Nut, flange Tray, battery Tray, battery Mat, insulator Decal, warning

1 1 4 2 1 As req'd 1 1 1 1 1 1 1 1 1 2 1 1 1 4 1 2 2 1 1 2 1

1 2 3 4 5 6 7 * * * * * * 8 9 10 11 12 13 14 15 16 17 18 19 20 21

23271-00 27246-00 49922-01 49751-06 49583-00 52-05009-00 27233-02 204295 204296 204297 204298 204299 204300 -------------49504-00 11854-03 11854-04 11016-02 11009-05 27234-00 23274-00 14851-02 49751-04 23281-00 23281-01 41520-00 49443-00

AUGUST 1991

Return

5.2

FIGURE # 5.2 BATTERY PACK CABLE ASSEMBLY

12 VOLT

12 VOLT CABLE SYSTEM

24 VOLT

24 VOLT CABLE SYSTEM 5.3

Return

AUGUST 1991

12 VOLT CABLE SYSTEM FIG ITEM # # PART #

NAME

5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2

Connector assembly (See Fig.# 5.3) Tie, cable Boot, terminal Cable, 43.00" Grommet Nut Washer, flat Cable, 34.00" Battery Grommet

1 -------------2 25332-01 3 301253-000 4 49856-61 5 11813-07 6 11261-05 7 11016-02 8 49856-15 9 27234-00 10 11813-11

# FOR ASSY.

UNIT

1 1 8 3 2 8 8 1 4 2

24 VOLT CABLE SYSTEM FIG ITEM # # PART #

NAME

5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2

Connector assembly (See Fig.# 5.3) Tie, cable Cable, 43.00" Grommet Boot, terminal Nut Washer, flat Cable, 34.00" Grommet Cable, 25.00" Battery

1 2 3 4 5 6 7 8 9 10 11

-------------25332-01 49856-61 11813-11 301253-000 11261-05 11016-02 49856-15 11813-07 49856-73 27234-00

AUGUST 1991

Return

# FOR ASSY.

UNIT

1 1 1 2 8 8 8 1 2 1 4

5.4

FIGURE # 5.3 BATTERY PACK CONNECTOR ASSEMBLY

5.5

Return

AUGUST 1991

12 VOLT BATTERY PACK CONNECTOR ASSEMBLY FIG ITEM # # PART #

NAME

5.3 5.3 5.3

Connector, SB-175 YELLOW housing Cable, 30.00" POSITIVE Cable, 42.00" NEGATIVE

1 49854-03 2 49856-72 3 49856-71

# FOR ASSY.

UNIT

1 1 1

24 VOLT BATTERY PACK CONNECTOR ASSEMBLY FIG ITEM # # PART #

NAME

5.3 5.3 5.3

Connector, SB-175 RED housing Cable, 30.00" POSITIVE Cable, 42.00" NEGATIVE

1 49854-04 2 49856-72 3 49856-71

AUGUST 1991

Return

# FOR ASSY.

UNIT

1 1 1

5.6

FIGURE # 5.4 BATTERY BLOCKS

5.7

Return

AUGUST 1991

FIG ITEM # # PART #

NAME

5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4

Nut, tee Block, battery Bracket, left Bracket, right Screw, socket head Screw, socket head Washer, flat Lockwasher Screw, cap

1 2 3 3 4 5 6 7 8

49530-00 23200-00 23199-00 23199-01 11852-17 11852-22 11016-04 11009-04 11045-02

AUGUST 1991

Return

# FOR ASSY.

UNIT

8 6 1 1 4 4 2 2 2

5.8

FIGURE # 7.1 SPECIAL TOOLS AND LUBRICATIONS

7.1

Return

AUGUST 1991

FIG ITEM # # PART #

NAME

7.1 7.1 7.1 7.1 7.1 7.1

Adapter, flush and hard to reach Lifter, battery pak Tool, bearing installing Socket, Relief Valve Lubricant, lift truck Lubricant, 2 oz. Molykote

1 300127-000 2 300128-000 3 300129-000 4 300161-000 5 49670-00 6 200025

AUGUST 1991

Return

# FOR ASSY.

UNIT

1 1 1 1 1 1

7.2

Return

MODEL PMX 2 ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX This Numerical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers.

PART #

FIG. #

ITEM #

PART #

FIG. #

ITEM #

11009-01 11009-03 11009-04 11009-04 11009-05 11009-05 11009-06 11009-06 11009-06 11015-42 11016-01 11016-02 11016-02 11016-02 11016-02 11016-02 11016-04 11016-04 11016-05 11016-12 11016-13 11016-13 11016-16 11016-21 11016-25 11025-16 11030-06 11039-22 11045-02 11045-03 11045-06 11047-03 11047-03 11047-19 11047-19 11047-30 11047-30 11072-13 11072-13 11072-13 11072-13 11073-21 11073-26 11073-26 11073-29 11073-33 11073-33 11129-03 11129-05

2.5 2.5 2.5 5.4 4.1 5.1 3.3 4.2 1.4 1.4 2.5 1.3 5.1 5.2 1.2 2.3 4.2 5.4 4.1 2.5 3.3 4.2 4.2 2.5 2.5 1.3 1.4 1.4 5.4 3.5 2.4 1.2 1.3 1.3 1.2 1.3 1.2 1.3 1.2 1.2 1.3 4.2 1.3 1.2 1.2 4.2 1.4 2.5 1.4

29 11 7 7 9 13 11 4 45 21 6 32 12 7 30 15 39 6 7 22 12 8 28 28 12 22 30 39 8 32 4 24 26 43 42 25 22 8 8 15 14 14 51 49 21 20 58 10 54

11135-02 11143-03 11143-03 11143-04 11143-04 11160-09 11160-11 11160-14 11170-01 11170-04 11170-04 11170-08 11176-01 11176-01 11176-04 11176-09 11176-09 11176-16 11176-18 11176-19 11205-05 11205-12 11205-23 11241-03 11261-04 11261-05 11695-01 11695-05 11806-05 11806-06 11806-06 11813-07 11813-07 11813-11 11813-11 11825-22 11837-10 11844-02 11852-17 11852-52 11854-02 11854-02 11854-02 11854-03 11854-04 11854-04 11854-04 11854-06 11856-06

1.4 1.4 2.4 3.3 4.2 4.2 4.2 4.2 2.5 2.4 2.5 4.2 1.2 1.3 2.5 1.3 1.2 2.5 2.5 2.5 1.4 1.1 1.1 3.5 1.4 5.2 1.4 1.4 2.5 1.2 1.3 5.2 5.2 5.2 5.2 5.4 4.2 1.4 5.4 1.3 1.2 2.5 1.3 5.1 4.1 1.4 5.1 2.5 2.5

6 46 8 10 3 17 35 34 30 3 3 40 11 11 14 62 60 16 15 18 33 3 6 22 4 6 48 51 39 34 37 9 5 10 4 5 36 10 4 24 31 37 33 10 8 47 11 21 31

AUGUST 1991

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99.1

MODEL PMX 2 ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

11857-03 11859-04 11873-20 11875-07 11875-08 11880-08 11880-08 11890-09 11936-04 11936-04 12318-01 12391-05 12391-05 13928-00 14851-02 14851-02 14851-02 14851-02 14892-01 14892-02 14892-03 14892-03 14892-04 14895-02 14900-00 14900-00 14928-00 14986-03 14986-03 14989-19 14989-20 14994-04 14994-10 15062-00 15677-01 15677-01 200025 200319 20071-01 20140-05 20151-00 20160-05 20160-08 20163-86 20163-87 20163-92 20163-93 20163-93 20208-00 202336 202350 202351

4.2 1.4 1.4 4.2 1.4 2.3 2.3 1.4 1.3 1.2 1.4 3.3 3.3 3.5 1.2 2.5 1.3 5.1 1.3 1.2 1.2 1.3 1.4 1.3 1.2 1.3 2.3 2.3 2.3 1.4 1.4 1.4 4.2 4.2 1.2 1.3 7.1 2.9 1.4 2.5 2.3 2.5 2.5 2.3 2.3 2.5 1.2 1.3 2.3 2.9 2.7 2.6

13 27 55 31 36 13 * 24 48 46 28 3 8 12 27 9 29 16 28 39 25 27 5 42 14 13 9 12 * 19 1 37 38 13 28 30 6 6 41 13 6 35 26 11 3 2 57 59 2 10 K K

20262-01 20329-00 204294 204295 204296 204297 204298 204299 204300 21542-10 21542-10 22226-03 22226-04 23000-00 23000-00 23001-00 23002-00 23005-00 23006-00 23007-00 23008-00 23012-00 23013-00 23014-01 23015-00 23015-00 23015-01 23019-00 23023-00 23023-01 23024-00 23026-00 23026-00 23030-00 23030-00 23032-00 23033-00 23034-00 23035-00 23036-00 23036-00 23037-00 23037-00 23040-00 23040-00 23040-00 23040-00 23040-00 23040-00 23041-00 23043-00 23044-00

1.4 1.2 5.1 5.1 5.1 5.1 5.1 5.1 5.1 1.2 1.3 2.5 2.5 1.4 2.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 2.5 2.5 2.5 2.5 1.4 3.3 3.3 1.2 1.3 1.2 1.3 1.2 1.2 1.2 1.2 1.2 1.3 1.2 1.2 1.3 1.2 1.3 1.3 2.3 2.3 1.2 4.2 4.1 1.3

41 26 * * * * * * * 36 39 4 4 20 12 42 32 31 25 38 12 26 2 25 24 25 24 11 1 2 43 41 40 52 50 48 13 23 20 4 4 7 7 16 3 15 21 18 3 11 6 56

99.2

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AUGUST 1991

MODEL PMX 2 ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

23044-00 23044-01 23044-01 23044-02 23044-02 23045-00 23045-01 23049-00 23050-00 23051-00 23052-00 23055-00 23056-00 23057-00 23057-01 23061-00 23061-00 23064-00 23067-00 23067-00 23078-00 23078-00 23080-00 23081-00 23081-00 23081-00 23082-00 23082-00 23084-00 23093-00 23093-01 23093-02 23093-03 23103-00 23103-01 23105-00 23106-00 23107-00 23109-00 23111-00 23112-00 23115-00 23118-00 23119-00 23122-00 23126-00 23126-00 23129-00 23130-00 23130-01 23130-02 23130-10

1.2 1.3 1.2 1.2 1.3 3.4 3.4 1.4 1.4 1.4 1.4 1.4 1.4 3.4 3.4 1.3 1.2 1.4 1.3 1.2 1.3 1.2 1.1 1.3 1.2 2.3 1.2 1.3 3.4 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 1.4 1.4 2.4 1.4 4.1 4.2 4.2 4.2 4.2

54 55 53 52 54 1 1 3 7 56 53 44 50 5 5 53 51 49 10 10 44 41 8 63 61 17 62 64 K 33 33 33 33 15 15 5 7 1 9 16 26 22 29 34 8 12 20 1 23 23 23 23

23130-11 23130-12 23139-00 23139-00 23155-00 23155-01 23155-02 23163-00 23163-01 23167-00 23168-00 23169-00 23171-00 23184-00 23185-00 23187-00 23189-00 23190-00 23191-00 23192-00 23193-00 23193-01 23193-02 23194-00 23194-01 23194-02 23194-03 23199-00 23199-01 23200-00 23202-00 23210-00 23214-00 23214-00 23219-00 23220-00 23223-02 23228-01 23234-00 23236-00 23238-00 23238-00 23241-00 23241-00 23242-00 23242-00 23244-00 23244-00 23247-00 23265-02 23268-00 23268-01

4.2 4.2 1.3 1.2 4.2 4.2 4.2 1.4 1.4 4.1 4.1 4.1 1.4 1.4 2.5 2.5 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 5.4 5.4 5.4 4.1 4.2 1.3 1.2 2.3 4.2 1.1 2.3 1.1 4.2 1.2 1.3 1.3 1.2 1.3 1.2 1.3 1.2 1.2 1.4 2.3 2.3

23 23 1 1 18 25 12 40 40 2 3 14 35 22 8 5 16 22 7 1 18 25 12 37 37 37 37 3 3 2 11 32 12 12 3 27 9 7 1 33 59 61 40 37 38 35 34 33 38 57 23 23

AUGUST 1991

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99.3

MODEL PMX 2 ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

23271-00 23274-00 23281-00 23281-01 23288-00 23292-00 23295-00 23295-00 23296-00 23314-00 23314-00 23314-01 23314-01 23315-00 23316-00 23318-00 23320-00 23321-00 23323-00 23324-00 23356-01 23359-00 23359-00 23359-00 23360-00 23360-00 23360-00 23369-00 23369-00 23369-00 23372-00 23376-00 23380-00 23381-00 23382-00 23383-00 23384-00 23385-00 25275-07 25332-00 25332-01 25427-00 25427-01 27210-00 27210-00 27212-00 27212-00 27233-01 27233-02 27234-00 27234-00 27234-00

5.1 5.1 5.1 5.1 2.3 4.1 4.1 0.1 0.1 2.4 2.3 2.4 2.3 2.5 2.5 2.5 2.5 2.5 2.5 2.5 4.2 3.3 2.3 2.4 2.3 2.4 3.3 1.3 2.3 1.2 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.1 2.3 2.3 5.2 2.3 2.3 1.3 1.2 1.3 1.2 5.1 5.1 5.2 5.2 5.1

1 15 18 19 7 5 13 8 * 7 10 7 10 17 20 33 36 40 32 38 33 9 4 9 4 9 9 46 22 44 36 45 20 19 21 50 23 10 8 25 2 14 14 6 6 5 5 7 7 9 11 14

99.4

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PART #

FIG.#

ITEM #

27246-00 27298-00 27298-00 27523-00 27523-00 27541-00 27541-00 29391-01 300058-000 300060-001 300060-002 300060-003 300089-000 300089-001 300089-002 300089-003 300089-004 300089-005 300090-000 300117-000 300118-000 300119-000 300119-001 300119-002 300119-002 300119-003 300119-004 300119-005 300119-006 300119-007 300119-008 300120-000 300120-001 300123-000 300123-000 300123-001 300123-002 300123-003 300123-004 300123-005 300124-000 300124-001 300124-002 300124-003 300124-004 300124-005 300124-006 300124-007 300124-008 300124-009 300124-010 300124-011

5.1 1.3 1.2 1.2 1.3 1.2 1.3 1.4 2.5 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 3.5 3.5 3.5 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 3.5 2.13 2.12 3.5 2.12 2.12 2.12 2.12 2.12 3.5 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13

2 35 32 45 47 47 49 29 1 6 6 6 6 6 6 6 6 6 6 16 1 6 3 6 1 8 11 7 5 10 4 6 8 2 6 6 8 1 9 2 6 1 2 3 4 5 6 7 8 9 10 11

AUGUST 1991

MODEL PMX 2 ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

300124-012 300124-013 300124-014 300124-015 300124-016 300124-017 300124-018 300124-019 300127-000 300128-000 300129-000 300131-000 300132-000 300133-000 300134-000 300135-000 300135-001 300135-002 300136-000 300137-000 300138-000 300139-000 300140-000 300141-000 300142-000 300143-000 300144-000 300145-000 300146-000 300147-000 300148-000 300149-000 300150-000 300151-000 300152-000 300153-000 300154-000 300155-000 300156-000 300161-000 300164-000 300165-000 300166-000 300167-000 300168-000 300169-000 300173-000 300185-000 300186-000 300187-000 300188-000 300189-000

2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 7.1 7.1 7.1 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 7.1 3.5 3.5 3.5 3.5 3.5 3.5 3.5 2.9 2.9 2.9 2.9 2.9

12 13 14 15 16 17 18 19 1 2 3 1 27 8 18 3 4 5 7 19 20 10 11 13 14 15 16 21 24 26 28 31 23 34 33 35 44 29 30 4 36 37 48 39 42 49 40 1 2 3 4 5

AUGUST 1991

Return

PART #

FIG.#

ITEM #

300190-000 300191-000 300192-000 300193-000 300194-000 300195-000 300196-000 300197-000 300198-000 300199-000 300200-000 300201-000 300202-000 300203-000 300204-000 300215-000 300278-000 300278-000 300279-000 300279-000 300291-000 300372-001 300417-000 300418-000 300418-000 300420-000 300420-000 300420-000 300420-000 300421-000 300421-000 300425-000 300425-000 300426-000 300426-000 300427-000 300427-000 300428-000 300429-000 300430-000 300431-000 300431-000 300432-000 300432-000 300433-000 300433-000 300435-000 300435-000 300441-000 300442-000 300447-000 301253-000

2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 1.4 1.4 1.4 1.4 1.4 1.4 3.5 2.4 1.4 1.4 2.4 2.3 0.1 2.10 2.10 2.11 2.11 2.10 2.10 2.11 2.10 2.11 2.10 2.11 2.11 2.10 2.11 2.10 2.11 2.11 2.11 2.10 2.11 2.11 2.10 2.10 2.11 2.10 2.11 2.10 2.10 0.1 5.2

13 7 8 9 10 11 12 14 15 13 14 15 16 17 18 2 12 20 20 12 1 * 3 4 4 6 13 6 12 7 7 14 14 13 11 11 12 10 1 3 5 5 8 8 2 2 9 9 10 1 3 5 99.5

MODEL PMX 2 ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

301253-000 301348-000 301468-000 40742 41133-00 41243-01 41520-00 49384-00 49384-01 49384-03 49443-00 49461-00 49461-00 49504-00 49506-00 49506-01 49506-02 49506-02 49506-03 49506-03 49509-00 49517-00 49519-03 49519-03 49519-04 49519-04 49519-06 49519-06 49521-00 49525-01 49525-01 49525-04 49525-04 49530-00 49532-04 49535-00 49536-00 49583-00 49604-01 49604-01 49607-00 49653-01 49656-01 49670-00 49688-00 49688-02 49688-02 49696-00 49751-04 49751-04 49751-04 49751-06

5.2 0.1 0.1 2.5 1.4 3.5 5.1 0.1 0.1 0.1 5.1 1.2 1.3 5.1 2.3 2.3 1.3 1.2 1.3 1.2 4.1 3.3 1.2 1.3 1.2 1.3 1.2 1.3 2.5 1.3 1.2 1.3 1.2 5.4 5.1 0.1 0.1 5.1 3.3 3.3 2.3 3.3 3.3 7.1 2.5 1.3 1.2 4.1 5.1 2.5 2.3 1.4

3 7 * 23 23 2 20 6 4 10 21 58 60 9 19 19 57 55 57 55 10 5 2 2 19 18 18 17 27 9 9 16 17 1 9 1 2 5 7 4 20 3 6 5 19 31 29 4 17 34 16 52

99.6

Return

PART #

FIG.#

ITEM #

49751-06 49751-11 49751-19 49771-07 49771-07 49815-00 49852-01 49853-02 49854-01 49854-03 49854-03 49854-04 49854-04 49855-17 49855-17 49855-33 49855-34 49856-06 49856-15 49856-56 49856-61 49856-61 49856-71 49856-72 49856-73 49856-73 49856-75 49856-76 49856-87 49856-88 49856-89 49910-01 49922-01 49922-01 49929-01 49929-03 49929-05 49929-05 49972-07 49972-08 52-00221-00 52-00224-00 52-00254-00 52-00257-00 52-00259-00 52-05009-00

5.1 1.4 1.4 1.3 1.2 2.3 2.8 2.8 2.8 5.3 2.8 2.8 5.3 2.8 2.4 2.8 2.8 2.4 5.2 2.4 5.2 5.2 5.3 5.3 5.2 2.4 2.4 2.4 2.8 2.8 2.4 4.2 4.1 5.1 4.2 4.2 4.2 4.2 1.1 1.1 0.1 0.1 0.1 0.1 0.1 5.1

4 9 43 58 56 5 3 4 2 1 2 2 1 1 2 1 1 6 8 11 4 3 3 2 10 5 13 14 6 5 10 10 12 3 21 24 30 19 7 2 9 9 9 9 5 6

AUGUST 1991

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THE PRIME-MOVER CO. 3000 NORTH US HIGHWAY 61 MUSCATINE, IOWA 52761-5810

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PART MANUAL Manual Number 9206 Manual Part Number 301468-002 PMX-2 ELECTRIC LOW LIFT PALLET TRUCK Effective Serial Number

224940

Read and observe all warnings on this unit before operating it.

DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.

ISSUED AUGUST 1992

Return

PMX-2

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.

The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)).

Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately.

If, for some reason, the part is not in stock, the will order it from the factory. In either event, the maintains a current file of service manuals, which give all available parts ordering or technical information.

All prices are FOB factory in Muscatine, Iowa.

Shipping charges are added to the price of the part shipping from the factory.

BT PRIME-MOVER will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc.

WHERE TO ORDER

If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.

Always order parts from the dealer who sold you your BT PRIME-MOVER. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS

Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. THE BT PRIME-MOVER Co. cannot accept responsibility for parts returned without authorization.

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

1

Return

AUGUST 1992

GENERAL INFORMATION INDEX

RIGHT-HAND AND LEFT-HAND SIDES

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies.

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

ABBREVIATIONS AND TERMS NA - Not Available NSS - Not Sold Separately As Req'd - Use as required K - Parts of a kit * - Not shown on drawing See Fig.# - See Figure # for further break down of parts.

CHANGES

When changes are made to the machine, revised pages for this manual will be issued.

These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

A. Right Side B. Rear C. Left/Side D. Front PART LIST

The FIGURE #, describes the figure you are on. The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: FIG ITEM # #

PART #

NAME

# FOR ASSY.

3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 40092-01 40092-02 40092-03 40092-04 40092-05 52-05069-00 300284-000 200037 NSS NA 200028

Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Fitting, bulkhead Tube assembly Fuse Cylinder, freelift (See Fig.# 3.6) Cylinder, freelift (See Fig.# 3.6) Cylinder, freelift (See Fig.# 3.6) Cylinder, freelift (See Fig.# 3.6) Cylinder, freelift (See Fig.# 3.6) Hose Motor, OHIO pump (See Fig.# 2.10) Pump assembly, lift Pump, lift (See Fig.# 3.8) Plug Kit, seal (CONTAINS ITEMS MARKED WITH "K")

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

12 12 12 12 12 13 14 15 16 16 16 16 16 17 18 19 20 21 K

AUGUST 1992

Return

UNIT 89/180 95/198 108/226 111/240 119/258

89/180 95/198 108/226 111/240 119/258

2

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

5.4 5.1 5.2 5.3

5.7 5.1 5.3 5.5

2.5 2.5 2.12 2.3 2.10

2.7 2.7 2.19 2.3 2.15

0.1 2.9 2.10

0.1 2.15 2.17

2.1 2.8 2.2 2.9

2.1 2.2

2.6 2.6 2.13

2.9 2.9

2.7 2.7 3.5 3.5 3.3 3.1 3.2

2.11 2.11 3.7 3.7 3.3 3.1 3.2

4.2 3.4 3.4

4.3 3.5 3.5

A,B

Battery blocks Battery pack Battery pack cable assembly Battery pack connector assembly C

Control panel assembly, 12 volt RESISTOR Control panel assembly, 24 volt RESISTOR Control panel assembly, TRANSISTOR Control wiring assembly, RESISTOR Control wiring assembly, TRANSISTOR D

Decals and parts list assembly Drive motor assembly (Q90-4001, Advanced), 12 volt Drive motor assembly (N90-4001, Advanced), 24 volt E

Electrical schematic, RESISTOR Electrical schematic, TRANSISTOR Electrical schematic symbols, RESISTOR Electrical schematic symbols, TRANSISTOR F

Forward & Rearward contactor assembly, 12 volt RESISTOR Forward & Rearward contactor assembly, 24 volt RESISTOR Forward & Rearward contactor assembly, TRANSISTOR G,H

High speed contactor assembly, 24 volt RESISTOR High speed contactor assembly, 12 volt RESISTOR Hydraulic pump and motor assembly, 12 volt Hydraulic pump and motor assembly, 24 volt Hydraulic system assembly Hydraulic schematic Hydraulic schematic symbols I,J,K,L

Lift frame and carrier frame assembly Lift cylinder assembly Lift cylinder assembly, (COLD STORAGE & LUBE PACKAGE)

3

Return

AUGUST 1992

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

*

99.1

0.1 2.4 2.8 2.8 2.8 2.11 2.11

0.1 2.5 2.13 2.13 2.13 2.19 2.19

4.1 10.1

4.1 10.1

1.4 1.5 1.6 1.1 1.2 1.3

1.7 1.9 1.11 1.1 1.3 1.5

M,N

Numerical index O,P

Parts list index Power component assembly Power connector assembly SB-175 (RED), 24 volt Power connector assembly SB-175 (YELLOW), 12 volt Power connector assembly SB-175 (GRAY), 12/24 volt Pump motor assembly, 12 volt, ISKRA Pump motor assembly, 24 volt, ISKRA Q,R,S

Shield assembly Special tools and lubrications T

Thumb control handle assembly, RESISTOR Thumb control handle assembly, TRANSISTOR Transmission assembly Transmission and handle installation Twist grip control handle assembly, RESISTOR Twist grip control handle assembly, TRANSISTOR U,V,W,X,Y,Z

AUGUST 1992

Return

4

FIGURE # 0.1 DECALS AND PARTS LIST ASSEMBLY

0.1

Return

AUGUST 1992

FIG ITEM # # PART #

NAME

0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Decal, WARNING Decal, NO RIDING Manual, OPERATOR'S Cable, operator's manual mounting Manual, PARTS Manual, REPAIR Decal, BT PRIME-MOVER Striping, white (5 feet) Decal, BT PRIME-MOVER Decal, model number PMX 2 Paint, orange Spray, orange Paint, black Spray, black Decal, block out Decal, BT PRIME-MOVER Plate, data

1 2 3 * * * 4 5 6 7 8 8 8 8 9 10 11

49535-00 49536-00 300447-000 23296-00 301468-001 300372-001 49384-01 52-00259-00 49384-00 301348-000 52-00254-00 52-00257-00 52-00221-00 52-00224-00 23295-00 49384-03 NA

AUGUST 1992

Return

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 As Req'd.

2 2 As Req'd.

As Req'd.

As Req'd.

As Req'd.

1 1 1

0.2

FIGURE # 0.2 PARTS LIST INDEX

0.3

Return

AUGUST 1992

FIG ITEM # # PART # 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

NAME

1 ------------------ Decals and parts list assembly * ------------------ Parts list index 2 ------------------ Transmission and handle installation Resistor twist control handle assembly 3 23223-06 Resisitor twist control with 3rd speed cut out handle assy.

3 23223-07 Transistor twist control handle assembly 3 23223-08 Resistor thumb control handle assembly 3 23385-04 Resistor thumb control with 3rd speed cut out handle assy.

3 23385-05 Transistor thumb control handle assembly 3 23385-07 4 ------------------ Transmission assembly 5 ------------------ Resistor Electrical schematic 5 ------------------ Resistor Electrical schematic symbols 5 ------------------ Resistor Control wiring assembly 5 ------------------ Resistor Power component assembly Resistor Control panel assembly, 12 volt 5 23314-00 Resistor Control panel assembly, 24 volt 5 23314-02 Resistor Forward and Rearward contactor assembly, 12 volt 5 23014-00 Resistor Forward and Rearward contactor assembly, 24 volt 5 23014-01 Resistor High speed contactor assembly, 12 volt 5 23015-00 Resistor High speed contactor assembly, 24 volt 5 23015-01 5 ------------------ Transistor Electrical schematic 5 ------------------ Transistor Electrical schematic symbols 5 ------------------ Transistor Control wiring assembly 5 ------------------ Transistor Power component assembly Transistor control panel assembly 5 23457-00 Transistor Forward and Rearward contactor assembly 5 23014-01 Power connector assembly SB-175 (YELLOW), 12 volt 5 49855-33 Power connector assembly SB-175 (RED), 24 volt 5 49855-34 Power connector assembly SB-175 (GRAY), 12/24 volt 5 49855-17 5 300278-000 Drive motor assembly (Q90-4001, Advanced), 12 volt 5 300279-000 Drive motor assembly (N90-4001, Advanced), 24 volt 5 301821-000 Pump motor assembly, 12 volt, ISKRA 5 301822-000 Pump motor assembly, 24 volt, ISKRA 6 ------------------ Hydraulic schematic 6 ------------------ Hydraulic schematic symbols 6 ------------------ Hydraulic system assembly Lift cylinder assembly 6 23023-00 Lift cylinder assembly, (Cold Storage and Lube Package) 6 23023-01 Hydraulic pump and motor assembly, 12 volt 6 23425-00 Hydraulic pump and motor assembly, 24 volt 6 23424-00 7 ------------------ Shield assembly 7 ------------------ Lift frame and carrier frame assembly 8 ------------------ Battery pack 8 ------------------ Battery pack cable assembly 8 ------------------ Battery pack connector assembly, 12 Volt 8 ------------------ Battery pack connector assembly, 24 Volt 8 ------------------ Battery blocks * ------------------ Special tools and lubrications * ------------------ Numerical index

AUGUST 1992

Return

FIG. # Page 0.1 0.2 1.1 1.2 1.2 1.3 1.4 1.4 1.5 1.6 2.1 2.2 2.3 2.4 2.5 2.5 2.6 2.6 2.7 2.7 2.8 2.9 2.10 2.11 2.12 2.13 2.14 2.14 2.14 2.15 2.16 2.17 2.17 3.1 3.2 3.3 3.4 3.4 3.5 3.5 4.1 4.2 5.1 5.2 5.3 5.3 5.4 10.1 *

0.1 0.3 1.1 1.3 1.3 1.5 1.7 1.7 1.9 1.11 2.1 2.2 2.3 2.5 2.7 2.7 2.9 2.9 2.11 2.11 2.13 2.14 2.15 2.17 2.19 2.21 2.23 2.23 2.23 2.25 2.27 2.29 2.29 3.1 3.2 3.3 3.5 3.5 3.7 3.7 4.1 4.3 5.1 5.3 5.5 5.5 5.7 10.1 99.1 0.4

FIGURE # 1.1 HANDLE AND TRANSMISSION INSTALLATION

1.1

Return

AUGUST 1992

FIG ITEM # # PART # 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1

1 2 3 4 5 6 7 8 9 10

23221-00 23234-00 49972-08 11205-12 --------------------------11205-23 49972-07 23080-00 23223-06

1.1

10

23223-07

1.1

10

23223-08

1.1

10

23385-04

1.1

10

23385-05

1.1

10

23385-07

1.1

11

11160-11

AUGUST 1992

Return

NAME Guard, wiring Nut, locking Ring, Nilos Bearing Frame assembly (See Fig.# 4.2) Transmission assembly (See Fig.# 1.6) Bearing Ring, nilos Bumper Handle assembly, Resistor Twist control (See Fig.# 1.2) Handle assembly, Resistor Twist control with 3rd speed cut out (See Fig.# 1.2) Handle assembly, Transistor Twist control (See Fig.# 1.3) Handle assembly, Resistor Thumb control (See Fig.# 1.4) Handle assembly, Resistor thumb control with 3rd speed cut out (See Fig.# 1.4) Handle assembly, Transistor Thumb control (See Fig.# 1.5) Fitting, grease

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1 1 1

RESISTOR

1

RESISTOR

1

TRANSISTOR

1

RESISTOR

1

RESISTOR

1

TRANSISTOR

1

1.2

FIGURE # 1.2 RESISTOR TWIST CONTROL HANDLE ASSEMBLY (23223-06) WITH 3rd. SPEED CUT OUT (23223-07)

HEAD HARNESS

MAIN HARNESS

FIG ITEM # # PART # 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.3

Return

1 2 3 4 5 6 7 8 9 10 11 12

23139-00 49519-03 23040-00 23036-00 27212-00 27210-00 23037-00 11072-13 49525-01 23067-00 11176-01 23214-00

NAME Reverser assembly Screw, machine Switch Cup, spring Bar, reverser Spring Cover Lockwasher Screw, flathead Plate, switch Screw, truss head Spring

# FOR ASSY.

UNIT

1 2 1 1 1 3 1 2 4 1 4 6 AUGUST 1992

FIG ITEM # # PART # 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2

13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 50 51 52 53 54 54 55 56 57 58 59 60 61

23033-00 14900-00 11072-13 23040-00 49525-04 49519-06 49519-04 23035-00 11073-29 11047-30 23034-00 11047-03 14892-03 20329-01 14851-02 15677-01 49688-02 27298-00 23244-00 11806-06 23242-00 21542-10 300661-001 23026-00 23414-01 23078-00 23430-00 14892-02 11047-19 23024-00 23369-00 27523-00 11936-04 27541-00 23032-00 11073-26 23030-00 23061-00 23061-01 23044-02 23044-01 23044-00 49506-02 49506-03 49771-07 20163-93 49461-00 23238-00 11176-09 23081-00 23400-00

AUGUST 1992

Return

NAME Bushing, sleeve Nut Lockwasher Switch Screw, flat head Screw, machine Screw, machine Grip, hand Pin, roll Screw, Allen head Bushing Screw, Allen head 2.25" long Screw, flanged head cap Ring, grip Nut, clip Clamp Screw, cap Pin Sheave Nut, jam Anchor, chain Chain Link, connector Spring, return Tube, plastic Plate, anchor Handle, lower Screw, flange 1.00" long Screw, Allen head 1.25 long Guard, hand Switch, master Bushing, flanged Washer, shim Gear, miter Shaft Pin, roll Washer, stop Housing, head Housing, with 3rd. speed cut out head Bar, lower Bar, raise Bar, horn Heater, 12 VOLT (COLD STORAGE) Heater, 24 VOLT (COLD STORAGE) Fitting, wire Wire assembly Switch Guard, switch Screw, truss head Harness, head wiring Harness, main wiring

# FOR ASSY. 2 5 6 3 1 1 3 2 2 2 2 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 As Req'd.

2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1

UNIT

CUT OUT

12 VOLT 24 VOLT CUT OUT CUT OUT CUT OUT CUT OUT CUT OUT

1.4

FIGURE # 1.3 TRANSISTOR TWIST CONTROL HANDLE ASSEMBLY (23223-08)

HEAD HARNESS

MAIN HARNESS

FIG ITEM # # PART # 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.5

Return

1 2 3 4 5 6 7 8 9

23139-00 49519-03 23040-00 23036-00 27212-00 27210-00 23037-00 11072-13 49525-01

NAME Reverser assembly Screw, machine Switch Cup, spring Bar, reverser Spring Cover Lockwasher Screw, flathead

# FOR ASSY.

UNIT

1 2 1 1 1 3 1 2 4 AUGUST 1992

FIG ITEM # # PART # 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58

23067-00 11176-01 23214-00 23033-00 14900-00 11072-13 23040-00 49525-04 49519-06 49519-04 23035-00 11073-29 11047-30 23034-00 11047-03 14892-03 20329-01 14851-02 15677-01 49688-02 27298-00 23244-00 11806-06 23242-00 21542-10 300661-001 23026-00 23414-01 23078-00 23430-00 14892-02 11047-19 23024-00 27303-00 27523-00 11936-04 27541-00 23032-00 11073-26 23030-00 23061-00 23044-02 23044-01 23044-00 49506-03 23460-00 49607-00 27312-00 23459-00

AUGUST 1992

Return

NAME Plate, switch Screw, truss head Spring Bushing, sleeve Nut Lockwasher Switch Screw, flat head Screw, machine Screw, machine Grip, hand Pin, roll Screw, Allen head Bushing Screw, Allen head 2.25" long Screw, flanged head cap Ring, grip Nut, clip Clamp Screw, cap Pin Sheave Nut, jam Anchor, chain Chain Link, connector Spring, return Tube, plastic Plate, anchor Handle, lower Screw, flange 1.00" long Screw, Allen head 1.25 long Guard, hand Switch, transistor master Bushing, flanged Washer, shim Gear, miter Shaft Pin, roll Washer, stop Housing, head Bar, lower Bar, raise Bar, horn Heater, 24 VOLT (COLD STORAGE) Potentiometer Plug, diode Harness, head wiring Harness, main wiring

# FOR ASSY.

UNIT

1 4 6 2 5 6 3 1 1 3 2 2 2 2 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 As Req'd.

2 1 1 1 1 1 1 1 1 1 1 1 1 1.6

FIGURE # 1.4 RESISTOR THUMB CONTROL HANDLE ASSEMBLY (23385-04) WITH 3rd. SPEED CUT OUT (23385-05)

HEAD HARNESS

MAIN HARNESS

FIG ITEM # # PART # 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.7

Return

1 2 3 4 5 6 7 8 9 10 11 12

23139-00 49519-03 23040-00 23036-00 27212-00 27210-00 23037-00 11072-13 49525-01 23067-00 11176-01 23214-00

NAME Reverser assembly Screw, machine Switch Cup, spring Bar, reverser Spring Cover Lockwasher Screw, flathead Plate, switch Screw, truss head Spring

# FOR ASSY.

UNIT

1 2 1 1 1 3 1 2 4 1 4 6 AUGUST 1992

FIG ITEM # # PART # 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4

13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 52 53 54 55 56 56 57 58 59 60 61 62 63

14900-00 11072-13 23040-00 49525-04 49519-06 49519-04 23381-00 23380-00 23382-00 11025-16 23384-00 11852-52 11047-30 11047-03 14892-03 20329-01 14851-02 15677-01 49688-02 23244-00 27298-00 23430-00 11806-06 23242-00 21542-10 300661-001 23026-00 23414-01 23078-00 14892-02 11047-19 23376-00 23369-00 27523-00 11936-04 27541-00 23383-00 11073-26 23030-00 23061-00 23061-01 23044-02 23044-01 23044-00 49506-02 49506-03 49771-07 20163-93 49461-00 23238-00 11176-09 23081-00 23400-00

AUGUST 1992

Return

NAME Nut Lockwasher Switch Screw, flat head Screw, machine Screw, machine Washer, special Grip, hand Bushing (tapped) Ring, retainer Control, thumb Screw, flat head Screw, Allen head Screw, Allen head 2.25" long Screw, flanged head cap Ring, grip Nut, clip Clamp Screw, cap Sheave Pin Hand, lower Nut, jam Anchor, chain Chain Link, connecting Spring, return Tube, plastic Plate, anchor Screw, flanged head 1.00" long Screw, Allen head 1.25" long Guard, handle Switch, master Bushing, flanged Washer, shim Gear, miter Shaft Pin, roll Washer, stop Housing, head Housing, with 3rd. speed cut out head Bar, lower Bar, raise Bar, horn Heater, 12 VOLT (COLD STORAGE) Heater, 24 VOLT (COLD STORAGE) Fitting, wire Wire assembly Switch Guard, switch Screw, truss head Harness, head wiring Harness, main wiring

# FOR ASSY. 5 6 3 1 1 4 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 As Req'd 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1

UNIT

CUT OUT

12 VOLT 24 VOLT CUT OUT CUT OUT CUT OUT CUT OUT CUT OUT

1.8

FIGURE # 1.5 TRANSISTOR THUMB CONTROL HANDLE ASSEMBLY (23385-07)

HEAD HARNESS

MAIN HARNESS

FIG ITEM # # PART # 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.9

Return

1 2 3 4 5 6 7 8 9

23139-00 49519-03 23040-00 23036-00 27212-00 27210-00 23037-00 11072-13 49525-01

NAME Reverser assembly Screw, machine Switch Cup, spring Bar, reverser Spring Cover Lockwasher Screw, flathead

# FOR ASSY.

UNIT

1 2 1 1 1 3 1 2 4 AUGUST 1992

FIG ITEM # # PART # 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

23067-00 11176-01 23214-00 14900-00 11072-13 23040-00 49525-04 49519-06 49519-04 23381-00 23380-00 23382-00 11025-16 23384-00 11852-52 11047-30 11047-03 14892-03 20329-01 14851-02 15677-01 49688-02 23244-00 27298-00 23430-00 11806-06 23242-00 21542-10 300661-001 23026-00 23414-01 23078-00 14892-02 11047-19 23376-00 27303-00 27523-00 11936-04 27541-00 23383-00 11073-26 23030-00 23061-00 23044-02 23044-01 23044-00 49506-03 23460-00 49607-00 27312-00 23459-00

AUGUST 1992

Return

NAME Plate, switch Screw, truss head Spring Nut Lockwasher Switch Screw, flat head Screw, machine Screw, machine Washer, special Grip, hand Bushing (tapped) Ring, retainer Control, thumb Screw, flat head Screw, Allen head Screw, Allen head 2.25" long Screw, flanged head cap Ring, grip Nut, clip Clamp Screw, cap Sheave Pin Hand, lower Nut, jam Anchor, chain Chain Link, connecting Spring, return Tube, plastic Plate, anchor Screw, flanged head 1.00" long Screw, Allen head 1.25" long Guard, handle Switch, transistor master Bushing, flanged Washer, shim Gear, miter Shaft Pin, roll Washer, stop Housing, head Bar, lower Bar, raise Bar, horn Heater, 24 VOLT (COLD STORAGE) Potentiometer Plug, diode Harness, head wiring Harness, main wiring

# FOR ASSY.

UNIT

1 4 6 5 6 3 1 1 4 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 As Req'd 2 1 1 1 1 1 1 1 1 1 1 1 1 1.10

FIGURE # 1.6 TRANSMISSION ASSEMBLY

TORQUE NUT TO 250 FT./LBS. WHILE TURNING WHEEL.

FIG ITEM # # PART # 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.11

Return

1 2 3 4 5 6 7 8 9 10

14989-20 23013-00 23049-00 11261-04 14982-04 11135-02 23050-00 23122-00 49751-11 11844-02

NAME Screw, 12 point Cover, brake Spring Nut Nut Pin, yoke Anchor, bolt Clevis Nut, flange lock Key

# FOR ASSY.

UNIT

4 1 1 1 1 1 1 1 2 2 AUGUST 1992

FIG ITEM # # PART # 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6

11 12 13 14 15 16 17 18 19 20 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 40 41 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59

23019-00 23008-00 300199-000 300200-000 300201-000 300202-000 300203-000 300204-000 14989-19 300278-000 300279-000 11015-42 23184-00 41133-00 11890-09 23006-00 23012-00 11859-04 12318-01 12391-01 11030-06 23005-00 23002-00 11205-05 23119-00 23171-00 11875-08 14994-04 23007-00 11039-22 23163-00 23163-01 20071-01 20262-01 23001-00 49751-19 23055-00 11009-06 11143-03 11854-04 11695-01 23064-00 23056-00 11695-05 49751-06 23052-00 11129-05 11873-20 23051-00 23265-02 11073-33 23265-03

AUGUST 1992

Return

NAME Drum, brake Brake assembly Cam Plate Lever Clip Shoe Spring Screw, 12 point Motor, 12 volt drive (See Fig.# 2.15) Motor, 24 volt drive (See Fig.# 2.16) O ring Case, gear Vent, air Pin, dowel Gear, pinion Cover, gear Plug, fill/level Plug, drain O ring Bearing Gear, cluster Gear, drive Bearing Rod Plate, guard Screw, set (half dog up) Screw, cap Ring Seal Wheel, rubber drive Wheel, urethane drive Tire, rubber Tire, urethane Wheel, drive Nut, axle Plate, switch Lockwasher Screw, cap Screw, cap Bushing Cam, handle Bearing, cam Bearing Nut, flange lock Lever, brake Nut Bolt, shoulder Anchor, pivot Screw, pivot stop (large head) Pin, roll Screw, pivot stop (small head)

# FOR ASSY. 1 1 1 1 1 1 2 2 20 1 1 1 1 1 2 1 1 1 1 1 2 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1 2 2 2 2 1 1 2 1 1 1 1 1 1 1 1

UNIT

12 VOLT 24 VOLT

RUBBER URETHANE RUBBER URETHANE

1.12

FIGURE # 2.1 RESISTOR ELECTRICAL SCHEMATIC

2.1

Return

AUGUST 1992

FIGURE # 2.2 RESISTOR ELECTRICAL SCHEMATIC SYMBOLS

AUGUST 1992

Return

2.2

FIGURE # 2.3 RESISTOR CONTROL WIRING ASSEMBLY

2.3

Return

AUGUST 1992

FIG ITEM # # PART # 23400-00 11880-08 20208-00 14986-03 49815-00 20163-87 20163-91 20163-90 20151-00 23228-00 23228-01 20163-88 14928-00 25275-07 23425-00

2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3

1 2 3 4 5 6 7 8 9 10 10 11 12 13 14

2.3

14 23424-00

2.3

15 23314-00

2.3

15 23314-02

2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3

16 17 18 19 19 20 21 22 23 24 24 25 26 27 28 29 30 31 31 32 33 34 35

23401-00 49751-04 11016-02 23309-00 23309-01 25332-00 14986-03 20208-00 11880-08 301445-000 301445-001 11261-02 11009-02 49831-00 11016-23 11881-04 23040-00 49506-00 49506-01 49607-00 23081-00 23040-00 23369-00

AUGUST 1992

Return

NAME Harness, main wiring Screw, machine Switch, brake interlock Nut, twin Hourmeter Wire assembly Wire assembly Wire assembly Switch, key Indicator, battery discharge (BDI) 12V Indicator, battery discharge (BDI) 24V Wire assembly Holder, fuse (part of wiring harness) Fuse, 10 AMP Pump & motor assembly, 12V hydraulic (See Fig.# 3.5) Pump & motor assembly, 24V hydraulic (See Fig.# 3.5) Control panel assembly, 12 Volt (See Fig.# 2.5) Control panel assembly, 24 Volt (See Fig.# 2.5) Harness, frame wiring Nut Washer, flat Horn, 12 volt Horn, 24 volt Tie, wire Nut, twin Switch, lift limit Screw, machine Indicator, BDI/Hourmeter (OPTIONAL) Indicator, BDI/Hourmeter (OPTIONAL) Nut Lockwasher Thermostat Washer, flat Screw, machine Switch Heater, 12 volt (cold storage) Heater, 24 volt (cold storage) Plug, diode Harness, head wiring Switch, reverser Switch, master

# FOR ASSY. 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1

UNIT

12 VOLT 24 VOLT

12 VOLT

1

24 VOLT

1

12 VOLT

1

24 VOLT

1 1 1 1 1 As Req'd.

1 1 2 1 1 2 2 1 2 2 3 1 1 1 1 1 1

12 VOLT 24 VOLT

12 VOLT 24 VOLT

12 VOLT 24 VOLT

2.4

FIGURE # 2.4 RESISTOR POWER COMPONENT ASSEMBLY

A-2

A-1 S-2

2.5

Return

S-1

AUGUST 1992

FIG ITEM # # PART # 2.4 2.4

1 -------------2 --------------

2.4 2.4 2.4 2.4 2.4

3 11170-04 4 11045-06 5 49856-73 6 49751-06 7 23314-00

2.4

7 23314-02

2.4 2.4

8 11143-03 9 23425-00

2.4

9 23424-00

2.4 2.4 2.4

10 49856-89 11 49856-56 12 300278-000

2.4

12 300279-000

2.4 2.4

13 49856-75 14 49856-76

AUGUST 1992

Return

NAME Battery pack assembly (See Fig.# 5.3) Connector assembly, battery (See Fig.# 2.14) Nut Screw, cap Cable, 25.00" Nut Control panel assembly, Resistor 12 Volt (See Fig.# 2.5) Control panel assembly, Resistor 24 Volt (See Fig.# 2.5) Screw, cap Pump & motor assembly, 12V hydraulic (See Fig.# 3.5) Pump & motor assembly, 24V hydraulic (See Fig.# 3.5) Cable, 34.00" Cable, 48.00" Motor, 12 volt drive Advanced (See Fig.# 2.15) Motor, 24 volt drive Advanced (See Fig.# 2.16) Cable, 47.00" Cable, 50.00"

# FOR ASSY.

UNIT

1 1 2 2 1 3 1

12 VOLT

1

24 VOLT

3 1

12 VOLT

1

24 VOLT

1 1 1

12 VOLT

1

24 VOLT

1 1

2.6

FIGURE # 2.5 RESISTOR CONTROL PANEL ASSEMBLY (12 VOLT, 23314-00, ADVANCED DRIVE MOTOR) (24 VOLT, 23314-02, ADVANCED DRIVE MOTOR)

2.7

Return

AUGUST 1992

FIG ITEM # # PART # 23402-00 20163-92 11170-04 22226-04 22226-03 23187-00 11016-01 11009-04 23185-00 14851-02 11129-03 11009-03 11016-25 20140-01 20140-05 11176-04 11176-18 11176-16 23315-00 11176-19 49688-00 23316-00 11854-06 11016-12 40742 23015-00 23015-01 23014-00

2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5

1 2 3 4 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 20 21 22 23 24 24 25

2.5

25 23014-01

2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5

26 27 28 29 30 31 32 33 34 35 36 37 38 38 39 40

20160-08 49521-00 11016-21 11009-01 11170-01 11854-06 23323-00 23318-00 49751-04 20160-05 23320-00 11854-02 23326-00 300335-000 11806-05 23321-00

AUGUST 1992

Return

NAME Wire assembly Wire assembly Nut Contactor, 12 volt pump Contactor, 24 volt pump Bar, bus Washer, flat Lockwasher Bar, bus Nut, clip Nut Lockwasher Washer, flat Breaker, 12 volt circuit Breaker, 24 volt circuit Screw, truss head Screw, truss head Screw, truss head Panel Screw, truss head Screw, whiz lock Cover Screw, cap Washer, flat Insulator Contactor, high speed (See Fig.# 2.7) Contactor, high speed (See Fig.# 2.7) Contactor, 12 volt Forward and Rearward (See Fig.# 2.6) Contactor, 24 volt Forward and Rearward (See Fig.# 2.6) Bar, bus Delay, time Washer, flat Lockwasher Nut Screw, cap Bar, bus Bar, bus Nut Bar, bus (24 Volt ONLY) Bar, bus Screw, cap Resistor, Advanced 12V drive motor Resistor, Advanced 24V drive motor Nut Bar, bus

# FOR ASSY.

UNIT

1 1 2 1 1 1 2 2 1 2 10 10 10 1 1 2 2 8 1 8 2 1 2 5 4 2 2 1

ADVANCED

1

24 VOLT

1 1 2 2 2 2 1 1 5 1 1 3 2 2 1 1

12 VOLT 24 VOLT

12 VOLT 24 VOLT

12 VOLT 24 VOLT 12 VOLT

24 VOLT 12 VOLT 24 VOLT

2.8

FIGURE # 2.6 RESISTOR FORWARD AND REARWARD CONTACTOR ASSEMBLY (12 VOLT, 23014-00) (24 VOLT, 23014-01)

2.9

Return

AUGUST 1992

FIG ITEM # # PART # 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6

1K 2K 3 4K 5K 6K 7 8 9K 10K 11 12 13 14K 15 16 K

NSS NSS NA NSS NSS NSS NA NA NSS NSS NA NA NA NSS NA NA 202351

AUGUST 1992

Return

NAME Nut Washer, lock Bar, bus Cover assembly Spring Bridge assembly Nut Washer, lock Bar, bus Cover Coil, magnet Washer, flat Screw, cap Bar, bus Bar, bus Screw, machine Kit, contact (CONTAINS ITEMS MARKED WITH "K")

# FOR ASSY.

UNIT

4 4 1 2 2 2 4 4 1 2 2 4 4 2 1 4 1

2.10

FIGURE # 2.7 RESISTOR HIGH SPEED CONTACTOR ASSEMBLY (12 VOLT, 23015-00) (24 VOLT, 23015-01)

2.11

Return

AUGUST 1992

FIG ITEM # # PART # 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7

1K 2K 3K 4K 5K 6 7 K

NSS NSS NSS NSS NSS NA NA 202350

AUGUST 1992

Return

NAME Nut Washer, lock Cover assembly Spring Bridge assembly Coil, magnet Screw, machine Kit, contact (CONTAINS ITEMS MARKED WITH "K")

# FOR ASSY.

UNIT

2 2 1 1 1 1 2 1

2.12

FIGURE # 2.8 TRANSISTOR ELECTRICAL SCHEMATIC

2.13

Return

AUGUST 1992

FIGURE # 2.9 TRANSISTOR ELECTRICAL SCHEMATIC SYMBOLS

AUGUST 1992

Return

2.14

FIGURE # 2.10 TRANSISTOR CONTROL WIRING ASSEMBLY

2.15

Return

AUGUST 1992

FIG ITEM # # PART # 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10

1 2 3 4 5 6 7 8

23459-00 11880-08 20208-00 14986-03 20151-00 49815-00 23228-01 23424-00

2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

14928-00 25275-06 300279-000 20208-00 14986-03 23457-00 25332-00 301445-001 49607-00 11261-02 11009-02 49831-00 11016-23 11881-04 20163-88 23040-00 49506-01 27312-00 23040-00 27303-00 23460-00

AUGUST 1992

Return

NAME Harness, main wiring Screw, machine Switch, brake interlock Nut, twin Switch, key Hourmeter Indicator, battery discharge (BDI) Pump and motor assembly, hydraulic (See Fig.# 3.5) Holder, fuse (PART OF WIRING HARNESS) Fuse, 15 AMP Screw, machine Switch, lift limit Nut, twin Panel assembly, control (See Fig.# 2.12) Tie, wire Indicator, BDI/Hourmeter (OPTIONAL) Plug, diode Nut Lockwasher Thermostat (COLD STORAGE) Washer, flat Screw, machine Wire assembly Switch Heater, 24 volt (COLD STORAGE) Harness, head wiring Switch, reverser Switch, master Potentiometer

# FOR ASSY.

UNIT

1 2 1 1 1 1 1 1 1 1 2 1 1 1 As Req'd.

1 2 2 2 1 2 2 1 3 1 1 1 1 1

2.16

FIGURE # 2.11 TRANSISTOR POWER COMPONENT ASSEMBLY

A-2 S-1 A-1 S-2

2.17

Return

AUGUST 1992

FIG ITEM # # PART # 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11

1 2 3 4 5 6 7 8

-------------11884-14 -------------11009-04 11261-04 23457-00 49856-80 23424-00

2.11 2.11 2.11 2.11 2.11 2.11

9 10 11 12 13 14

49856-74 49856-56 300279-000 49856-75 11045-02 49856-76

AUGUST 1992

Return

NAME Battery pack assembly (See Fig.# 5.3) Screw, Socket head Connector assembly, battery (See Fig.# 2.14) Lockwasher Nut Panel assembly, control (See Fig.# 2.12) Cable, 23.00" Pump & motor assembly, 24V hydraulic (See Fig.# 3.5) Cable, 48.00" Cable, 48.00" Motor, drive Advanced (See Fig.# 2.16) Cable, 47.00" Screw, cap Cable, 50.00"

# FOR ASSY.

UNIT

1 2 1 3 2 1 2 1 1 1 1 1 1 1

2.18

FIGURE # 2.12 TRANSISTOR CONTROL PANEL ASSEMBLY (23457-00)

2.19

Return

AUGUST 1992

FIG ITEM # # PART # 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

11854-03 11016-02 23455-00 11009-05 11170-05 23453-00 23451-00 11170-04 11009-04 23452-01 20140-05 23448-00 11852-02 49525-02 14913-03 23014-01

2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12

17 18 19 20 21 22 23 24 25 26

11009-03 11129-03 23309-01 49367-01 49548-00 11016-21 11170-01 23454-00 23456-00 20160-00

AUGUST 1992

Return

NAME Screw, cap Washer, flat Bar, buss Lockwasher Nut Bar, buss Resistor assembly Nut Lockwasher Contactor assembly, 24 Volt Pump & Main Breaker, 70 AMP circuit Panel Screw, socket head Screw, socket head Screw, socket head Contactor assembly, Forward & Rearward (See Fig.# 2.13) Lockwasher Nut Horn Relay, reverser Lockwasher Washer, flat Nut Bar, buss Controller, transistor (1204) Bar, buss

# FOR ASSY.

UNIT

3 3 1 3 3 1 1 10 10 2 1 1 10 4 2 1 4 4 1 1 2 2 2 1 1 1

2.20

FIGURE # 2.13 TRANSISTOR FORWARD & REARWARD CONTACTOR ASSEMBLY (23014-01)

2.23

Return

AUGUST 1992

FIG ITEM # # PART #

2.13 1K NSS 2.13 2K NSS 2.13 3 NA 2.13 4K NSS 2.13 5K NSS 2.13 6K NSS 2.13 7 NA 2.13 8 NA 2.13 9K NSS 2.13 10K NSS 2.13 11 NA 2.13 12 NA 2.13 13 NA 2.13 14K NSS 2.13 15 NA 2.13 16 NA 2.13 K 202351

AUGUST 1992

Return

NAME

Nut Washer, lock Bar, bus Cover assembly Spring Bridge assembly Nut Washer, lock Bar, bus Cover Coil, magnet Washer, flat Screw, cap Bar, bus Bar, bus Screw, machine Kit, contact (CONTAINS ITEMS MARKED WITH "K")

# FOR ASSY.

UNIT

4 4 1 2 2 2 4 4 1 2 2 4 4 2 1 4 1

2.24

FIGURE # 2.14 POWER CONNECTOR ASSEMBLY

2.25

Return

AUGUST 1992

SB-175 * 49855-33 * 12 VOLT * YELLOW FIG ITEM # # PART # 2.14 2.14 2.14 2.14 2.14 2.14

1 49855-33 2 49854-03 3 49852-01 4 49853-02 5 49856-88 6 49856-87

NAME Connector assembly SB-175 YELLOW Connector, YELLOW housing Connector, tip Bushing Cable, 29.50" NEGATIVE Cable, 23.75" POSITIVE

# FOR ASSY.

UNIT

1 1 2 2 1 1

SB-175 * 49855-34 * 24 VOLT * RED FIG ITEM # # PART # 2.14 2.14 2.14 2.14 2.14 2.14

1 49855-34 2 49854-04 3 49852-01 4 49853-02 5 49856-88 6 49856-87

NAME Connector assembly SB-175 RED Connector, RED housing Connector, tip Bushing Cable, 29.50" NEGATIVE Cable, 23.75" POSITIVE

# FOR ASSY.

UNIT

1 1 2 2 1 1

SB-175 * 49855-17 * 12 VOLT * GRAY FIG ITEM # # PART #

NAME

2.14 2.14 2.14 2.14 2.14 2.14

Connector assembly SB-175 GRAY Connector, GRAY housing Connector, tip Bushing Cable, 29.50" NEGATIVE Cable, 23.75" POSITIVE

1 49855-17 2 49854-01 3 49852-01 4 49853-02 5 49856-88 6 49856-87

# FOR ASSY.

UNIT

1 1 2 2 1 1

SB-175 * 49855-17 * 24 VOLT * GRAY FIG ITEM # # PART # 2.14 2.14 2.14 2.14 2.14 2.14

1 49855-17 2 49854-01 3 49852-01 4 49853-02 5 49856-88 6 49856-87

AUGUST 1992

Return

NAME Connector assembly SB-175 GRAY Connector, GRAY housing Connector, tip Bushing Cable, 29.50" NEGATIVE Cable, 23.75" POSITIVE

# FOR ASSY.

UNIT

1 1 2 2 1 1

2.26

FIGURE # 2.15 12 VOLT, DRIVE MOTOR ASSEMBLY (Q90-4001, 300278-000, ADVANCED)

PHANTOM ITEMS ARE

2.27

Return

NOT AVAILABLE

AUGUST 1992

FIG ITEM # # PART #

NAME

2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15

Coil, field Terminal assembly Brush Spring, brush Plate, brush Bearing Washer, wave Head, commutator end Band, head Armature Head, drive end Ring, retainer Bearing Seal

1 2 3 4 5 6 7 8 9 10 11 12 13 14

300442-000 300433-000 300417-000 300418-000 300431-000 300420-000 300421-000 300432-000 300435-000 300441-000 300426-000 300427-000 300420-000 300425-000

AUGUST 1992

Return

# FOR ASSY.

UNIT

1 1 4 4 1 1 1 1 1 1 1 1 1 1

2.28

FIGURE # 2.16 24 VOLT, DRIVE MOTOR ASSEMBLY (N90-4001, 300279-000, ADVANCED)

PHANTOM ITEMS ARE

2.29

Return

NOT AVAILABLE

AUGUST 1992

FIG ITEM # # PART #

NAME

2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16

Coil, field Terminal assembly Brush Spring, brush Plate, brush Bearing Washer, wave Head, commutator end Band, head Armature Ring, retainer Bearing Head, drive end Seal

1 2 3 4 5 6 7 8 9 10 11 12 13 14

300429-000 300433-000 300430-000 300418-000 300431-000 300420-000 300421-000 300432-000 300435-000 300428-000 300427-000 300420-000 300426-000 300425-000

AUGUST 1992

Return

# FOR ASSY.

UNIT

1 1 4 4 1 1 1 1 1 1 1 1 1 1

2.30

FIGURE # 2.17 PUMP MOTOR ASSEMBLY (12 VOLT, 301821-000, ISKRA) PUMP MOTOR ASSEMBLY (24 VOLT, 301822-000, ISKRA)

2.31

Return

AUGUST 1992

301821-000 * 12 VOLT * ISKRA FIG ITEM # # PART #

NAME

# FOR ASSY.

2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17

Cover, drive end Bearing, drive end Armature, 12 volt Bearing, commutator end Housing field coil, 12 volt End, commutator Bolt, through Cover, end Set, spring and brush

1 1 1 1 1 1 1 set 1 1 set

1 2 3 4 5 6 7 8 9

301821-003 301821-004 301821-001 301821-005 301821-002 301821-006 301821-007 301821-008 202356

UNIT

12 VOLT 24 VOLT

301822-000 * 24 VOLT * ISKRA FIG ITEM # # PART #

NAME

# FOR ASSY.

2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17

Cover, drive end Bearing, drive end Armature, 24 volt Bearing, commutator end Housing field coil, 24 volt End, commutator Bolt, through Cover, end Set, spring and brush

1 1 1 1 1 1 1 set 1 1 set

1 2 3 4 5 6 7 8 9

301821-003 301821-004 301822-001 301821-005 301822-002 301821-006 301821-007 301821-008 202357

AUGUST 1992

Return

UNIT

24 VOLT 24 VOLT

2.32

FIGURE # 3.1 HYDRAULIC SCHEMATIC

3.1

Return

AUGUST 1992

FIGURE # 3.2 HYDRAULIC SCHEMATIC SYMBOLS

COMPONENT ENCLOSURE

HYDRAULIC LINES JOINING

MOTOR (ELECTRIC)

HYDRAULIC PUMP

FILTER

RESERVOIR (VENTED) CYLINDER (SINGLE ACTING)

CYLINDER (DOUBLE ACTING)

CHECK VALVE

HYDRAULIC LINES CROSSING

AUGUST 1992

Return

3.2

FIGURE # 3.3 HYDRAULIC SYSTEM ASSEMBLY

3.3

Return

AUGUST 1992

FIG ITEM # # PART # 3.3 3.3

1 1

23023-00 23023-01

3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3

2 3 4 5 6 7 8 9

49653-01 12391-05 49604-01 49517-00 49656-01 49604-01 12391-05 23425-00

3.3

9

23424-00

3.3 3.3 3.3

10 11143-04 11 11009-06 12 11016-13

AUGUST 1992

Return

NAME Cylinder assembly (See Fig.# 3.4) Cylinder assembly (lube package & cold storage) (See Fig.# 3.4) Fitting, 90° O ring O ring Hose Reducer O ring O ring Hydraulic pump and motor assembly, 12 Volt (See Fig.# 3.5) Hydraulic pump and motor assembly, 24 Volt (See Fig.# 3.5) Screw, cap Lockwasher Washer, flat

# FOR ASSY. 1 1

UNIT

lube package & cold storage

1 1 1 1 1 1 1 1

12 VOLT

1

24 VOLT

2 2 2

3.4

FIGURE # 3.4 LIFT CYLINDER ASSEMBLY (23023-00) COLD STORAGE LIFT CYLINDER ASSEMBLY (23023-01)

3.5

Return

AUGUST 1992

FIG ITEM # # PART # 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4

1 23045-00 1 23045-01 2K NSS 3K NSS 4K NSS 5 23057-00 5 23057-01 K 23084-00

NAME Rod Rod (Cold storage) Ring Wiper Seal Tube Tube (Cold storage) Kit, Seal (CONTAINS ITEMS MARKED WITH "K")

# FOR ASSY. 1 1 1 1 1 1 1 1

UNIT

cold storage

cold storage

NA - NOT AVAILABLE NSS - NOT SOLD SEPERATELY

AUGUST 1992

Return

3.6

FIGURE # 3.5 HYDRAULIC PUMP AND MOTOR ASSEMBLY (12 VOLT, 23425-00) HYDRAULIC PUMP AND MOTOR ASSEMBLY (24 VOLT, 23424-00)

EFFECTIVE SERIAL NUMBER 223921 3.7

Return

AUGUST 1992

FIG ITEM # # PART #

NAME

3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5

Valve, NC 12 volt Valve, NC 24 volt Coil, 12 volt Coil, 24 volt Valve, cartridge check O ring Motor, 12 volt pump (See Fig.# 2.17) Motor, 24 volt pump (See Fig.# 2.17) Coupler Pin, dowel Endhead O ring Seal, oil Cover, suction Washer Bolt, torx Magnet Screw, self tapping Reservoir, oil Filter Elbow, 90° Breather Tube, 4" long Screw, M6-1.0 x 12MM Pump assembly Bolt, torx Tube, return Cap, relief O ring Screw, relief adjuster Spring Ball Plug O ring Plug O ring Valve, flow control

1 1 2 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

300947-015 300947-016 300215-000 41243-01 300947-014 NSS 301821-000 301822-000 202324 201450 300947-002 202315 202393 300947-011 11016-02 300947-007 13928-00 202326 300947-017 300947-010 201503 202394 300947-018 300947-012 202388 300947-006 300947-019 201489 NSS 201512 301621-000 300947-008 300947-005 NSS 300947-020 NSS 300947-021

# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 2 1 2 2 1 1 1 1 1 1 1 1 1 1

UNIT 12 VOLT 24 VOLT 12 VOLT 24 VOLT

12 VOLT 24 VOLT

EFFECTIVE SERIAL NUMBER 223921

AUGUST 1992

Return

3.8

FIGURE # 4.1 SHIELDING ASSEMBLY

4.1

Return

AUGUST 1992

FIG ITEM # # PART #

NAME

4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1

Shield Stud Grommet Screw Bracket Shield, transmission Washer, flat Screw, cap Lockwasher Nut, clip Bracket Screw, machine Decal Receptacle

1 2 3 4 5 6 7 8 9 10 11 12 13 14

23129-00 23167-00 23168-00 49696-00 23292-00 23043-00 11016-05 11854-04 11009-05 49509-00 23202-00 49922-01 23295-00 23169-00

AUGUST 1992

Return

# FOR ASSY.

UNIT

1 2 2 2 1 1 2 2 2 4 2 4 1 2

4.2

FIGURE # 4.2 LIFT FRAME AND CARRIER FRAME ASSEMBLY

NOTE: * - USED on both COLD STORAGE and LUBE PAKAGES

FORK LENGTH 36" 36" 36" 42" 42" 48" 48" 4.3

Return

FORK WIDTH 22" 25" 27" 22" 27" 22" 27"

9" X 28.25" BATTERY BOX 300090-000 300090-003 300089-000 300060-001 300089-001 300060-002 300089-002

9" X 31.25" BATTERY BOX ----------------------------------300089-003 -----------------300089-004 -----------------300089-005

PULL ROD 23130-00 23130-00 23130-00 23130-01 23130-01 23130-02 23130-02

PULL ROD

*

23130-10 23130-10 23130-10 23130-11 23130-11 23130-12 23130-12 AUGUST 1992

FIG ITEM # # PART # 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2

1 1 2 3 4 5 6 7 7 8 9 10 11 12 12 13 14 15 15 16 16 17 18 18 19 20 21 22 22 23 24 24 25 25 26 27 28 29 30 31 31 31 31 31 31 32 33 34 35 35 35 35 36 37 38

23107-00 23192-00 -------------11143-04 11009-06 23105-00 See chart 23106-00 23191-00 11016-13 23109-00 49910-01 23041-00 23155-02 23193-02 11936-04 11073-21 23103-00 23103-01 23111-00 23189-00 11160-09 23155-00 23193-00 49929-05 11073-33 49929-01 23115-00 23190-00 See chart 23155-01 23193-01 23112-00 23112-01 23220-00 23118-00 49929-05 11875-07 23236-00 23356-00 23356-01 23093-02 23093-03 23093-00 23093-01 11160-11 11160-14 11837-10 23194-00 23194-01 23194-02 23194-03 14994-10 11016-04 11170-08

AUGUST 1992

Return

NAME

# FOR ASSY.

1 Pin 1 Pin (cold storage) 1 Cylinder assembly, lift (See Fig.# 3.4) 3 Screw, cap 2 Lockwasher 2 Block, pivot 1 Frame, fork 1 Pin 1 Pin (cold storage) 4 Washer, flat 2 Wheel assembly, load 2 Bearing 1 Wheel, load 2 Pin 2 Pin (cold storage) As Req'd.

Washer, .03" 4 Pin, roll 2 Fork, wheel 2 Fork, wheel (lube package & cold storage) 2 Pin 2 Pin (lube package & cold storage) 2 Fitting, grease 2 Pin 2 Pin (cold storage) 16 Bushing 10 Pin, roll 4 Bushing 2 Pin 2 Pin (cold storage) 2 Rod, pull 4 Pin 4 Pin (cold storage) 4 Link, lower 4 Link, lower (lube package & cold storage) 4 Bolt, shoulder 4 Link, upper 2 Bushing 2 Screw, set 2 Skid 1 Frame, 22" carrier 1 Frame, 22" carrier (lube package & cold storage) 1 Frame, 25" carrier 1 Frame, 25" carrier (lube package & cold storage) 1 Frame, 27" carrier 1 Frame, 27" carrier (lube package & cold storage) 21 Fitting, grease (lube package & cold storage) 1 Fitting, 90°grease (lube package & cold storage) 2 Nut, jam 1 Guard package, 48" removable (28¼" N) 1 Guard package, 60" removable (28¼" N) 1 Guard package, 48" removable (31¼" W) 1 Guard package, 60" removable (31¼" W) 4 Screw, cap 4 Washer, flat 4 Locknut

UNIT

.03 IN.

22 inch 22 inch 25 inch 25 inch 27 inch 27 inch

48 inch 60 inch 48 inch 60 inch

4.4

FIGURE # 5.1 BATTERY PACK

5.1

Return

AUGUST 1992

FIG ITEM # # 12 VOLT

24 VOLT

NAME

# FOR ASSY. UNIT

5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1

23271-00 27246-00 49922-01 49751-06 49583-00 52-05009-00 27233-01 204294 204296 204297 204298 204299 204300 -------------49532-00 11854-03 11854-04 11016-02 11009-05 27234-00 23274-00 14851-02 49751-04 23281-00 23281-01 41520-00 49443-00

Wrapper Door Screw, truss head Nut, flange Decal, warning Edging, (3 feet) Charger, battery Ampmeter Capacitor Breaker, 50 AMP circuit Diode Rectifier Timer Cable assembly (See Fig.# 5.2) Decal, instruction Screw, cap Screw, cap Washer, flat Lockwasher Battery Case, battery Nut, clip Nut, flange Tray, battery Tray, battery Mat, insulator Decal, warning

1 1 4 2 1 As req'd 1 1 1 1 1 1 1 1 1 2 1 1 1 4 1 2 2 1 1 2 1

1 2 3 4 5 6 7 * * * * * * 8 9 10 11 12 13 14 15 16 17 18 19 20 21

23271-00 27246-00 49922-01 49751-06 49583-00 52-05009-00 27233-02 204295 204296 204297 204298 204299 204300 -------------49504-00 11854-03 11854-04 11016-02 11009-05 27234-00 23274-00 14851-02 49751-04 23281-00 23281-01 41520-00 49443-00

AUGUST 1992

Return

5.2

FIGURE # 5.2 BATTERY PACK CABLE ASSEMBLY

12 VOLT

12 VOLT CABLE SYSTEM

24 VOLT

24 VOLT CABLE SYSTEM 5.3

Return

AUGUST 1992

12 VOLT CABLE SYSTEM FIG ITEM # # PART #

NAME

5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2

Connector assembly (See Fig.# 5.3) Tie, cable Boot, terminal Cable, 43.00" Grommet Nut Washer, flat Cable, 34.00" Battery Grommet

1 -------------2 25332-01 3 301253-000 4 49856-61 5 11813-07 6 11261-05 7 11016-02 8 49856-15 9 27234-00 10 11813-11

# FOR ASSY.

UNIT

1 1 8 3 2 8 8 1 4 2

24 VOLT CABLE SYSTEM FIG ITEM # # PART #

NAME

5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2

Connector assembly (See Fig.# 5.3) Tie, cable Cable, 43.00" Grommet Boot, terminal Nut Washer, flat Cable, 34.00" Grommet Cable, 25.00" Battery

1 2 3 4 5 6 7 8 9 10 11

-------------25332-01 49856-61 11813-11 301253-000 11261-05 11016-02 49856-15 11813-07 49856-73 27234-00

AUGUST 1992

Return

# FOR ASSY.

UNIT

1 1 1 2 8 8 8 1 2 1 4

5.4

FIGURE # 5.3 BATTERY PACK CONNECTOR ASSEMBLY

5.5

Return

AUGUST 1992

12 VOLT YELLOW SB-175 BATTERY PACK CONNECTOR ASSEMBLY FIG ITEM # # PART #

NAME

5.3 5.3 5.3

Connector, SB-175 YELLOW housing Cable, 30.00" POSITIVE Cable, 42.00" NEGATIVE

1 49854-03 2 49856-72 3 49856-71

# FOR ASSY.

UNIT

1 1 1

24 VOLT RED SB-175 BATTERY PACK CONNECTOR ASSEMBLY FIG ITEM # # PART #

NAME

5.3 5.3 5.3

Connector, SB-175 RED housing Cable, 30.00" POSITIVE Cable, 42.00" NEGATIVE

1 49854-04 2 49856-72 3 49856-71

# FOR ASSY.

UNIT

1 1 1

12 VOLT GRAY SB-175 BATTERY PACK CONNECTOR ASSEMBLY FIG ITEM # # PART #

NAME

5.3 5.3 5.3

Connector, SB-175 GRAY housing Cable, 30.00" POSITIVE Cable, 42.00" NEGATIVE

1 49854-01 2 49856-72 3 49856-71

# FOR ASSY.

UNIT

1 1 1

24 VOLT GRAY SB-175 BATTERY PACK CONNECTOR ASSEMBLY FIG ITEM # # PART #

NAME

5.3 5.3 5.3

Connector, SB-175 GRAY housing Cable, 30.00" POSITIVE Cable, 42.00" NEGATIVE

1 49854-01 2 49856-72 3 49856-71

AUGUST 1992

Return

# FOR ASSY.

UNIT

1 1 1

5.6

FIGURE # 5.4 BATTERY BLOCKS

5.7

Return

AUGUST 1992

FIG ITEM # # PART #

NAME

5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4

Nut, tee Block, battery Bracket, left Bracket, right Screw, socket head Screw, socket head Washer, flat Lockwasher Screw, cap

1 2 3 3 4 5 6 7 8

49530-00 23200-00 23199-00 23199-01 11852-17 11852-22 11016-04 11009-04 11045-02

AUGUST 1992

Return

# FOR ASSY.

UNIT

8 6 1 1 4 4 2 2 2

5.8

Return

MODEL PMX-2 ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX This Numerical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers.

PART #

FIG. #

ITEM #

PART #

FIG. #

ITEM #

11009-01 11009-02 11009-02 11009-03 11009-03 11009-04 11009-04 11009-04 11009-04 11009-05 11009-05 11009-05 11009-06 11009-06 11009-06 11015-42 11016-01 11016-02 11016-02 11016-02 11016-02 11016-02 11016-04 11016-04 11016-05 11016-12 11016-13 11016-13 11016-21 11016-21 11016-23 11016-23 11016-25 11025-16 11025-16 11030-06 11039-22 11045-02 11045-02 11045-06 11047-03 11047-03 11047-03 11047-03 11047-19 11047-19 11047-19 11047-19 11047-30 11047-30 11047-30

2.5 2.3 2.10 2.5 2.12 2.5 2.11 2.12 5.4 2.12 5.1 4.1 1.6 3.3 4.2 1.6 2.5 2.12 2.3 3.5 5.1 5.2 4.2 5.4 4.1 2.5 3.3 4.2 2.5 2.12 2.10 2.3 2.5 1.4 1.5 1.6 1.6 2.11 5.4 2.4 1.2 1.4 1.3 1.5 1.4 1.5 1.2 1.3 1.2 1.5 1.4

29 26 19 11 17 7 4 9 7 4 13 9 45 11 4 21 6 2 18 12 12 7 37 6 7 22 12 8 28 22 21 28 12 22 22 30 39 13 8 4 24 26 24 26 43 43 41 41 22 25 25

11047-30 11072-13 11072-13 11072-13 11072-13 11072-13 11072-13 11072-13 11072-13 11073-21 11073-26 11073-26 11073-26 11073-26 11073-29 11073-29 11073-33 11073-33 11129-03 11129-03 11129-05 11135-02 11143-03 11143-03 11143-04 11143-04 11160-09 11160-11 11160-11 11160-14 11170-01 11170-01 11170-04 11170-04 11170-04 11170-05 11170-08 11176-01 11176-01 11176-01 11176-01 11176-04 11176-09 11176-09 11176-16 11176-18 11176-19 11205-05 11205-12 11205-23 11261-02

1.3 1.2 1.5 1.3 1.5 1.4 1.4 1.3 1.2 4.2 1.4 1.3 1.2 1.5 1.2 1.3 1.6 4.2 2.5 2.12 1.6 1.6 2.4 1.6 3.3 4.2 4.2 1.1 4.2 4.2 2.5 2.12 2.5 2.4 2.12 2.12 4.2 1.4 1.5 1.3 1.2 2.5 1.2 1.4 2.5 2.5 2.5 1.6 1.1 1.1 2.10

22 15 14 8 8 8 14 15 8 14 50 48 48 50 21 21 58 20 10 18 54 6 8 46 10 3 17 11 32 33 30 23 3 3 8 5 38 11 11 11 11 14 59 61 16 15 18 33 4 7 18

AUGUST 1992

Return

99.1

MODEL PMX-2 ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

11261-02 11261-04 11261-04 11261-05 11695-01 11695-05 11806-05 11806-06 11806-06 11806-06 11806-06 11813-07 11813-11 11837-10 11844-02 11852-02 11852-17 11852-22 11852-52 11852-52 11854-02 11854-03 11854-03 11854-04 11854-04 11854-04 11854-06 11854-06 11857-03 11859-04 11873-20 11875-07 11875-08 11880-08 11880-08 11880-08 11881-04 11881-04 11884-14 11890-09 11936-04 11936-04 11936-04 11936-04 12318-01 12391-01 12391-05 12391-05 13928-00 14851-02 14851-02 14851-02 14851-02

2.3 2.11 1.6 5.2 1.6 1.6 2.5 1.5 1.2 1.3 1.4 5.2 5.2 4.2 1.6 2.12 5.4 5.4 1.5 1.4 2.5 2.12 5.1 1.6 5.1 4.1 2.5 2.5 4.2 1.6 1.6 4.2 1.6 2.10 2.3 2.3 2.3 2.10 2.11 1.6 1.5 1.3 1.4 1.2 1.6 1.6 3.3 3.3 3.5 1.2 1.5 1.4 1.3

25 5 4 6 48 51 39 35 32 32 35 5 10 34 10 13 4 5 24 24 37 1 10 47 11 8 21 31 13 27 55 29 36 2 2 23 29 22 2 24 47 45 47 45 28 29 8 3 14 27 29 29 27

14851-02 14851-02 14892-02 14892-02 14892-02 14892-02 14892-03 14892-03 14892-03 14892-03 14900-00 14900-00 14900-00 14900-00 14913-03 14928-00 14928-00 14982-04 14986-03 14986-03 14986-03 14986-03 14989-19 14989-20 14994-04 14994-10 15062-00 15677-01 15677-01 15677-01 15677-01 200025 20071-01 20140-01 20140-05 20140-05 201450 201489 201503 20151-00 20151-00 201512 20160-00 20160-05 20160-08 20163-87 20163-88 20163-88 20163-90 20163-91 20163-92 20163-93 20163-93

2.5 5.1 1.2 1.3 1.4 1.5 1.4 1.3 1.2 1.5 1.5 1.4 1.3 1.2 2.12 2.10 2.3 1.6 2.3 2.3 2.10 2.10 1.6 1.6 1.6 4.2 4.2 1.3 1.2 1.4 1.5 10.1 1.6 2.5 2.5 2.12 3.5 3.5 3.5 2.10 2.3 3.5 2.12 2.5 2.5 2.3 2.3 2.10 2.3 2.3 2.5 1.2 1.4

9 16 40 40 42 42 27 25 25 27 13 13 14 14 15 9 12 5 21 4 13 4 19 1 37 36 13 28 28 30 30 6 41 13 13 11 7 25 18 5 9 26 26 35 26 6 11 23 8 7 2 56 58

99.2

Return

AUGUST 1992

MODEL PMX-2 ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

20208-00 20208-00 20208-00 20208-00 202154 202315 202324 202326 202350 202351 202351 202356 202357 202388 202393 202394 20262-01 20329-01 20329-01 20329-01 20329-01 204294 204295 204296 204297 204298 204299 204300 21542-10 21542-10 21542-10 21542-10 22226-03 22226-04 23001-00 23002-00 23005-00 23006-00 23007-00 23008-00 23012-00 23013-00 23014-00 23014-01 23014-01 23015-00 23015-01 23019-00 23023-00 23023-01 23024-00 23024-00 23026-00

2.10 2.3 2.10 2.3 10.1 3.5 3.5 3.5 2.7 2.6 2.13 2.17 2.17 3.5 3.5 3.5 1.6 1.5 1.4 1.3 1.2 5.1 5.1 5.1 5.1 5.1 5.1 5.1 1.2 1.5 1.4 1.3 2.5 2.5 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 2.5 2.5 2.12 2.5 2.5 1.6 3.3 3.3 1.3 1.2 1.3

3 3 12 22 1 9 6 15 K K K 9 9 22 10 19 41 28 28 26 26 * * * * * * * 34 37 37 34 4 4 42 32 31 25 38 12 26 2 25 25 16 24 24 11 1 1 42 42 36

23026-00 23026-00 23026-00 23030-00 23030-00 23030-00 23030-00 23032-00 23032-00 23033-00 23033-00 23034-00 23034-00 23035-00 23035-00 23036-00 23036-00 23036-00 23036-00 23037-00 23037-00 23037-00 23037-00 23040-00 23040-00 23040-00 23040-00 23040-00 23040-00 23040-00 23040-00 23040-00 23040-00 23040-00 23040-00 23041-00 23043-00 23044-00 23044-00 23044-00 23044-00 23044-01 23044-01 23044-01 23044-01 23044-02 23044-02 23044-02 23044-02 23045-00 23045-01 23049-00 23050-00

1.4 1.5 1.2 1.4 1.2 1.3 1.5 1.3 1.2 1.3 1.2 1.2 1.3 1.2 1.3 1.3 1.4 1.5 1.2 1.2 1.5 1.3 1.4 1.3 2.10 1.4 1.5 2.10 1.3 1.5 1.2 2.3 1.2 2.3 1.4 4.2 4.1 1.3 1.5 1.4 1.2 1.2 1.3 1.4 1.5 1.3 1.4 1.5 1.2 3.4 3.4 1.6 1.6

39 39 36 51 49 49 51 47 47 13 13 23 23 20 20 4 4 4 4 7 7 7 7 16 24 15 15 27 3 3 3 33 16 30 3 11 6 53 55 55 53 52 52 54 54 51 53 53 51 1 1 3 7

AUGUST 1992

Return

99.3

MODEL PMX-2 ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

23051-00 23052-00 23055-00 23056-00 23057-00 23057-01 23061-00 23061-00 23061-00 23061-00 23061-01 23061-01 23064-00 23067-00 23067-00 23067-00 23067-00 23078-00 23078-00 23078-00 23078-00 23080-00 23081-00 23081-00 23081-00 23084-00 23093-00 23093-01 23093-02 23093-03 23103-00 23103-01 23105-00 23106-00 23107-00 23109-00 23111-00 23112-00 23112-01 23115-00 23118-00 23119-00 23122-00 23129-00 23130-00 23130-01 23130-02 23130-10 23130-11 23130-12 23139-00 23139-00 23139-00

1.6 1.6 1.6 1.6 3.4 3.4 1.5 1.4 1.3 1.2 1.2 1.4 1.6 1.3 1.5 1.2 1.4 1.4 1.5 1.3 1.2 1.1 1.4 2.3 1.2 3.4 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 1.6 1.6 4.1 4.2 4.2 4.2 4.2 4.2 4.2 1.2 1.3 1.4

56 53 44 50 5 5 52 52 50 50 50 52 49 10 10 10 10 41 41 38 38 9 62 32 60 K 31 31 31 31 15 15 5 7 1 9 16 25 25 22 27 34 8 1 23 23 23 23 23 23 1 1 1

23139-00 23155-00 23155-01 23155-02 23163-00 23163-01 23167-00 23168-00 23169-00 23171-00 23184-00 23185-00 23187-00 23189-00 23190-00 23191-00 23192-00 23193-00 23193-01 23193-02 23194-00 23194-01 23194-02 23194-03 23199-00 23199-01 23200-00 23202-00 23214-00 23214-00 23214-00 23214-00 23220-00 23221-00 23223-06 23223-07 23223-08 23228-00 23228-01 23228-01 23234-00 23236-00 23238-00 23238-00 23242-00 23242-00 23242-00 23242-00 23244-00 23244-00 23244-00 23244-00 23265-02

1.5 4.2 4.2 4.2 1.6 1.6 4.1 4.1 4.1 1.6 1.6 2.5 2.5 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 5.4 5.4 5.4 4.1 1.4 1.5 1.2 1.3 4.2 1.1 1.1 1.1 1.1 2.3 2.3 2.10 1.1 4.2 1.2 1.4 1.4 1.2 1.3 1.5 1.4 1.5 1.2 1.3 1.6

1 18 24 12 40 40 2 3 14 35 22 8 5 16 22 7 1 18 24 12 35 35 35 35 3 3 2 11 12 12 12 12 26 1 10 10 10 10 10 7 2 30 58 60 36 33 33 36 32 32 31 31 57

99.4

Return

AUGUST 1992

MODEL PMX-2 ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

23265-03 23271-00 23274-00 23281-00 23281-01 23292-00 23295-00 23295-00 23296-00 23309-00 23309-01 23309-01 23314-00 23314-00 23314-02 23314-02 23315-00 23316-00 23318-00 23320-00 23321-00 23323-00 23326-00 23356-00 23356-01 23369-00 23369-00 23369-00 23376-00 23376-00 23380-00 23380-00 23381-00 23381-00 23382-00 23382-00 23383-00 23383-00 23384-00 23384-00 23385-04 23385-05 23385-07 23400-00 23400-00 23400-00 23401-00 23402-00 23414-01 23414-01 23414-01 23414-01 23424-00

1.6 5.1 5.1 5.1 5.1 4.1 0.1 4.1 0.1 2.3 2.3 2.12 2.4 2.3 2.3 2.4 2.5 2.5 2.5 2.5 2.5 2.5 2.5 4.2 4.2 1.2 1.4 2.3 1.5 1.4 1.4 1.5 1.5 1.4 1.4 1.5 1.5 1.4 1.5 1.4 1.1 1.1 1.1 2.3 1.4 1.2 2.3 2.5 1.3 1.5 1.2 1.4 2.11

59 1 15 18 19 5 8 13 * 19 19 19 7 15 15 7 17 20 33 36 40 32 38 31 31 43 45 34 44 44 20 20 19 19 21 21 49 49 23 23 10 10 10 1 63 61 16 1 37 40 37 40 8

23424-00 23424-00 23424-00 23424-00 23425-00 23425-00 23425-00 23430-00 23430-00 23430-00 23430-00 23448-00 23451-00 23452-01 23453-00 23454-00 23455-00 23456-00 23457-00 23457-00 23459-00 23459-00 23459-00 23460-00 23460-00 23460-00 25275-06 25275-07 25332-00 25332-00 25332-01 27210-00 27210-00 27210-00 27210-00 27212-00 27212-00 27212-00 27212-00 27233-01 27233-02 27234-00 27234-00 27246-00 27298-00 27298-00 27298-00 27298-00 27303-00 27303-00 27303-00 27312-00 27312-00

2.4 2.3 2.10 3.3 2.3 2.4 3.3 1.3 1.4 1.2 1.5 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.10 2.11 1.3 2.10 1.5 2.10 1.5 1.3 2.10 2.3 2.10 2.3 5.2 1.5 1.2 1.4 1.3 1.4 1.2 1.3 1.5 5.1 5.1 5.1 5.2 5.1 1.4 1.5 1.3 1.2 1.5 1.3 2.10 1.5 2.10

9 14 8 9 14 9 9 39 34 39 34 12 7 10 6 24 3 25 14 6 58 1 60 29 57 55 10 13 15 20 2 6 6 6 6 5 5 5 5 7 7 14 9 2 33 33 30 30 45 43 28 59 26

AUGUST 1992

Return

99.5

MODEL PMX-2 ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

27312-00 27523-00 27523-00 27523-00 27523-00 27541-00 27541-00 27541-00 27541-00 300060-001 300060-002 300089-000 300089-001 300089-002 300089-003 300089-004 300089-005 300090-000 300090-003 300128-000 300129-000 300161-000 300199-000 300200-000 300201-000 300202-000 300203-000 300204-000 300215-000 300278-000 300278-000 300279-000 300279-000 300279-000 300279-000 300335-000 300372-001 300417-000 300418-000 300418-000 300420-000 300420-000 300420-000 300420-000 300421-000 300421-000 300425-000 300425-000 300426-000 300426-000 300427-000 300427-000 300428-000

1.3 1.2 1.4 1.5 1.3 1.2 1.4 1.5 1.3 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 10.1 10.1 10.1 1.6 1.6 1.6 1.6 1.6 1.6 3.5 2.4 1.6 2.11 2.10 2.4 1.6 2.5 0.1 2.15 2.16 2.15 2.16 2.16 2.15 2.15 2.15 2.16 2.15 2.16 2.16 2.15 2.16 2.15 2.16

57 44 46 46 44 46 48 48 46 6 6 6 6 6 6 6 6 6 6 2 3 4 13 14 15 16 17 18 2 12 20 11 11 12 20 38 * 3 4 4 12 6 13 6 7 7 14 14 13 11 11 12 10

99.6

Return

PART #

FIG.#

ITEM #

300429-000 300430-000 300431-000 300431-000 300432-000 300432-000 300433-000 300433-000 300435-000 300435-000 300441-000 300442-000 300447-000 300661-001 300661-001 300661-001 300661-001 300947-002 300947-005 300947-006 300947-007 300947-008 300947-010 300947-011 300947-012 300947-014 300947-015 300947-016 300947-017 300947-018 300947-019 300947-020 300947-021 301253-000 301348-000 301445-000 301445-001 301445-001 301468-001 301582-000 301583-000 301584-000 301621-000 301821-000 301821-001 301821-002 301821-003 301821-004 301821-005 301821-006 301821-007 301821-008 301822-000

2.16 2.16 2.16 2.15 2.15 2.16 2.16 2.15 2.15 2.16 2.15 2.15 0.1 1.3 1.5 1.2 1.4 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 5.2 0.1 2.3 2.10 2.3 0.1 10.1 10.1 10.1 3.5 3.5 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 3.5

1 3 5 5 8 8 2 2 9 9 10 1 3 35 38 35 38 8 29 23 13 28 17 11 21 3 1 1 16 20 24 30 31 3 7 24 16 24 * * * * 27 5 3 5 1 2 4 6 7 8 5

AUGUST 1992

MODEL PMX-2 ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

301822-001 301822-002 40742 41133-00 41243-01 41520-00 49367-01 49384-00 49384-01 49384-03 49443-00 49461-00 49461-00 49504-00 49506-00 49506-01 49506-01 49506-02 49506-02 49506-03 49506-03 49506-03 49506-03 49509-00 49517-00 49519-03 49519-03 49519-03 49519-03 49519-04 49519-04 49519-04 49519-04 49519-06 49519-06 49519-06 49519-06 49521-00 49525-01 49525-01 49525-01 49525-01 49525-02 49525-04 49525-04 49525-04 49525-04 49530-00 49532-00 49535-00 49536-00 49548-00 49583-00

2.17 2.17 2.5 1.6 3.5 5.1 2.12 0.1 0.1 0.1 5.1 1.2 1.4 5.1 2.3 2.3 2.10 1.2 1.4 1.2 1.5 1.3 1.4 4.1 3.3 1.2 1.4 1.3 1.5 1.5 1.4 1.3 1.2 1.3 1.2 1.4 1.5 2.5 1.2 1.5 1.3 1.4 2.12 1.2 1.5 1.4 1.3 5.4 5.1 0.1 0.1 2.12 5.1

3 5 23 23 2 20 20 6 4 10 21 57 59 9 31 31 25 54 56 54 56 54 56 10 5 2 2 2 2 18 18 19 19 18 18 17 17 27 9 9 9 9 14 17 16 16 17 1 9 1 2 21 5

49604-01 49604-01 49607-00 49607-00 49607-00 49607-00 49653-01 49656-01 49670-00 49688-00 49688-02 49688-02 49688-02 49688-02 49696-00 49751-04 49751-04 49751-04 49751-06 49751-06 49751-06 49751-11 49751-19 49771-07 49771-07 49815-00 49815-00 49831-00 49831-00 49852-01 49853-02 49854-01 49854-01 49854-03 49854-03 49854-04 49854-04 49855-17 49855-33 49855-34 49856-15 49856-56 49856-56 49856-61 49856-71 49856-72 49856-73 49856-73 49856-74 49856-75 49856-75 49856-76 49856-76

3.3 3.3 2.3 2.10 1.5 1.3 3.3 3.3 10.1 2.5 1.2 1.5 1.4 1.3 4.1 2.3 2.5 5.1 2.4 1.6 5.1 1.6 1.6 1.4 1.2 2.10 2.3 2.10 2.3 2.14 2.14 2.14 5.3 2.14 5.3 2.14 5.3 2.14 2.14 2.14 5.2 2.11 2.4 5.2 5.3 5.3 2.4 5.2 2.11 2.11 2.4 2.4 2.11

7 4 32 17 58 56 2 6 5 19 29 31 31 29 4 17 34 17 6 52 4 9 43 57 55 6 5 20 27 3 4 2 1 2 1 2 1 1 1 1 8 10 11 4 3 2 5 10 9 12 13 14 14

AUGUST 1992

Return

99.7

MODEL PMX-2 ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

49856-80 49856-87 49856-88 49856-89 49910-01 49922-01 49922-01 49929-01 49929-05 49929-05 49972-07 49972-08 52-00221-00 52-00224-00 52-00254-00 52-00257-00 52-00259-00 52-05009-00

2.11 2.14 2.14 2.4 4.2 4.1 5.1 4.2 4.2 4.2 1.1 1.1 0.1 0.1 0.1 0.1 0.1 5.1

7 6 5 10 10 12 3 21 19 28 8 3 9 9 9 9 5 6

99.8

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PART #

FIG.#

ITEM #

AUGUST 1992

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THE PRIME-MOVER CO. 3000 NORTH US HIGHWAY 61 MUSCATINE, IOWA 52761-5810

PROUDLY Made in AMERICA

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