DOWNLOAD PDF BT Prime-Mover OPX30 Electric Order Picker Parts Manual

OPX30 Parts Manuals 311346-000 June 01, 2002

Return BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A. Tel (563) 262-7700 • Fax (563) 262-7600

082902

Front Cover Quality Parts Manual OPX30

Electric Order Picker Effective Serial Number OPX3031253001 - UP

W HE

EL

DIR

EC TIO

N BA

TT ER YLE

VE L

Warning Read and observe all warnings on this unit before operating it.

Warning DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.

Part no: 311346-000

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Date: June 01, 2002

BT Prime-Mover is a trademark of BT Prime-Mover Inc., © 2002 BT Prime-Mover Inc., Muscatine, Iowa.

All Rights Reserved.

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Parts Ordering PARTS ORDERING INSTRUCTIONS FIELD MODIFICATIONS

HOW TO ORDER When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.

Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately.

If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information.

All prices are FOB factory in Muscatine, Iowa.

Shipping charges are added to the price of the part shipping from the factory.

WHERE TO ORDER

The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)).

BT Prime-Mover will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc.

If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.

Always order parts from the dealer who sold you your BT Prime-Mover. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS

EXPLANATION OF SERIAL NUMBER

Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT Prime-Mover cannot accept responsibility for parts returned without authorization.

OPX 30 3 1 265 001

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

Number of unit for that day Day of year (365) Year (2001) Decade (2000) Capacity (3000lb) Model (OPX)

January 24, 2002

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BT Prime-Mover, Inc.

1

General GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

C A. Right Side B. Rear B D C. Left Side D. Forward

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies.

ABBREVIATIONS AND TERMS NA Not Available NSS Not Sold Separately As Req'd Use as required K Parts of a kit * Not shown on drawing ------------ See elsewhere for further break down of parts.

CHANGES When changes are made to the machine, revised pages for this manual will be issued.

These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

A PART LIST The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K 2

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30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

# FOR ASSY.

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) BT Prime-Mover, Inc.

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

January 24, 2002

Quality Parts 5192

0340-000

5100-000

5290

THE PRIME-MOVER COMPANY MUSCATINE, IOWA 52761-0879 MODEL

5436

SERIAL NO.

CAP. (LBS.)

A

INCHES B

C C

MAST SERIAL NO.

ATTACHMENT

LESSTRUCK BATT.WT.(LBS.)

TYPE

(MIN.) -BATT. WT. (LBS.)- (MAX. ) MAX. A. H.

VOLTS

B A CAPACITY WITH FORKS OR ATTACHMENT AS INDICATED

BATT. TYPE

Truckireme as rate f actory confo rms requ nts ofd atPart III of ANSI B56 .1to - 1 988 2928 6-00

0455

0850

5160 3370 3530

9371 3550

1760

2550

4105 4330

0390 6112

0450 1750 6220

5

4

10

6

36 Volt

7

9

24 Volt

0455

4180

May 23, 2002

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6140

BT Prime-Mover, Inc.

3

Quality Parts 0340-100

0820 1740

5100-100

5201

WHEEL

DIRE

CTION BATTE RYLEV EL

4111 5511

0642-000

0641

4

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BT Prime-Mover, Inc.

May 23, 2002

Quality Parts 5310

8525

8200

WHEELIDR ECTINO

WHEEL

BATTERY LEVEL

DIRECTIO N

BATTERY

LEVEL

5390-200 7105

5320

8520

5390 5395

5436

5430

5397

5436 5610 5630

5192

1750 0455 May 20, 2002

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5460 BT Prime-Mover, Inc.

5

Quality Parts 6120

6125-100

6615-100

0450

7170-100 7130-100

7170-100 7410

6620-100

7116-100

7117-100

7118-100

6615-100 7170-100

6

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BT Prime-Mover, Inc.

May 20, 2002

Index

Quality Parts

0000 Chassis 0340-000 Inspection covers (Shields & guards) ............................................................................ 13 0340-100 Inspection covers (Lift platform) .................................................................................... 15 0390-000 Battery compartment parts ............................................................................................ 17 0450-000 Lift pump motor mounting points ................................................................................... 19 0455-000 Drive motor mounting points.......................................................................................... 21 0641-000 Pallet clamp ................................................................................................................... 23 0642-000 Driver handle assembly (Standard) ............................................................................... 25 0680-000 Internal fittings ............................................................................................................... 27 0820-000 Finger guards ................................................................................................................ 29 0850-000 Signs, warnings ............................................................................................................. 31

1000 Motors 1740-000 Fan motor ...................................................................................................................... 35 1750-000 Lift pump motor assembly, 24 Volt ................................................................................ 37 1750-100 Lift pump motor assembly, 36 Volt ................................................................................ 39 1760-000 Drive motor assembly “E”, 24/36 Volt............................................................................ 41 1760-100 Drive motor assembly “EE”, 24 Volt (ONLY) ................................................................. 43

2000 Transmission / Drive Gear 2550-000 Mechanical drive gear unit............................................................................................. 47

3000 Brake / Wheel System 3310-000 Parking brake controls................................................................................................... 51 3370-000 Electromagnetic brake................................................................................................... 53 3530-000 Drive wheel.................................................................................................................... 55 3550-000 Single load wheel .......................................................................................................... 57 3550-100 Tandem articulated load wheels .................................................................................... 59

4000 Steering System 4105-000 Steer cam and steer motor mounting ............................................................................ 63 4111-000 Steering arm / wheel / lever........................................................................................... 65 4180-000 Steering bearing, radial bearing .................................................................................... 67 4330-000 Steering unit .................................................................................................................. 69

June 12, 2001

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7

Quality Parts

5000 Electrical System 5100-001 General electrical components (Chassis) ...................................................................... 73 5100-100 General electrical components (Platform) ..................................................................... 75 5120-000 Lights ............................................................................................................................. 77 5160-000 Horn ............................................................................................................................... 79 5180-000 Static strap..................................................................................................................... 81 5192-000 Battery connector .......................................................................................................... 83 5201-000 Instrument panel............................................................................................................ 85 5290-000 Hourmeter...................................................................................................................... 87 5310-000 Start / stop switch .......................................................................................................... 89 5320-000 Travel direction switch ................................................................................................... 91 5390-000 Control cables / harness (Platform) ............................................................................... 93 5390-200 Control cables / harness (Light and fan)........................................................................ 95 5395-100 Control cables / harness (3 Stage mast) ....................................................................... 97 5397-001 Control cables / harness (Chassis)................................................................................ 99 5430-001 Motor power cables ..................................................................................................... 101 5436-001 Contactor panel ........................................................................................................... 103 5460-000 Drive controller ............................................................................................................ 105 5610-000 Pump contactor ........................................................................................................... 107 5511-001 Micro switches (lights, fan) .......................................................................................... 109 5630-000 Work Function contactor.............................................................................................. 111

6000 Hydraulic System 6112-000 Hydraulic tank .............................................................................................................. 115 6120-000 Supply hoses, mounting points.................................................................................... 117 6125-100 3 Stage mast hoses, pipes, connections, mounting points.......................................... 119 6140-000 Lift pump assembly...................................................................................................... 121 6220-000 Control valve................................................................................................................ 123 6615-100 3 Stage mast staging cylinder ..................................................................................... 125 6620-100 3 Stage mast free lift cylinder ...................................................................................... 127

7000 Operating Function - Lifting Device 7105-001 Mast pivot .................................................................................................................... 131 7116-100 3 Stage mast outer column.......................................................................................... 133 7117-100 3 Stage mast intermediate column .............................................................................. 135 7118-100 3 Stage mast inner column .......................................................................................... 137 7130-100 Platform ....................................................................................................................... 139 7170-100 3 Stage mast lifting gear .............................................................................................. 141 7410-000 Fork assembly ............................................................................................................. 143

8

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June 12, 2001

Quality Parts

8000 Peripheral / Installation Equipment 8200-000 Wire guidance.............................................................................................................. 147 8520-000 Fire extinguisher .......................................................................................................... 149 8525-000 Safety belt, tether ........................................................................................................ 151

9000 Options / Attachments 9180-000 Fork extensions ........................................................................................................... 155 9360-000 Extra lights................................................................................................................... 157 9370-000 Warning lights / alarm .................................................................................................. 159 9375-000 Travel alarm................................................................................................................. 161

10000 Tools 10010-001 Electrical controllers (Handset).................................................................................. 165 10020-000 Special tools and lubrications .................................................................................... 167

11000 Alphabetical/Numerical Index OPX30 Electrical Order Picker Alphabetical Index ...................................................................... 171 OPX30 Electrical Order Picker Numerical Index ......................................................................... 176

June 12, 2001

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9

Quality Parts

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BT Prime-Mover, Inc.

Quality Parts

0000 Chassis 0000 Chassis

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BT Prime-Mover, Inc.

Quality Parts

0340-000 0340-000

3 2

4

1

5

6 7

7

4 7

13

8

12 15 14

11 10 9

12

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BT Prime-Mover, Inc.

January 16, 2002

Quality Parts

0340-000

0340-000 Inspection covers (Shields & guards) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

311129-000 Cover, right hand 311555-000 Latch, cover 311123-000 Cover, rear 301654-010 Nut, flanged 29984 Screw 311360-000 Hood, light 11813-17 Grommet ------------------- Frame (State model and serial number) 311128-000 Cover, left 311142-000 Panel, front 20335 Screw 311141-000 Cover, front 21935 Screw 311529-000 Latch 301654-010 Nut, flanged

January 16, 2002

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# FOR ASSY.

NAME

BT Prime-Mover, Inc.

UNITS

1 2 1 6 3 1 3 1 1 1 4 1 2 1 1

13

Quality Parts

0340-100 0340-100

1 7

8

2 3

4 5 6 2

9

16

10

11

13 14 15

12

14

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BT Prime-Mover, Inc.

May 23, 2002

Quality Parts

0340-100

0340-100 Inspection covers (Lift platform) ITEM # PART # 1 2 3 4 5 6 6 7 8 9 10 11 12 13 14 15 16

14851-04 Nut, clip 29984 Screw 311303-000 Console 310967-000 Bracket, display 301827-016 Screw 311306-000 Bucket, dash (Standard) 311306-001 Bucket, dash (Wire guidance) 311265-000 Cover 301826-016 Screw 301952-016 Screw ------------------- Handle assembly (See Fig.# 0642-000) 301826-016 Screw, ground ------------------- Platform (State model and serial number) 301654-008 Nut, flanged 311276-000 Tray 311308-000 Mat, floor 11016-03 Washer, flat

May 23, 2002

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# FOR ASSY.

NAME

BT Prime-Mover, Inc.

UNITS

12 8 1 1 4 1 1 1 6 2 1 1 1 4 1 1 4

15

Quality Parts

0390-000 0390-000

1

2

1

3

5 11

10

4

36 Volt 9

24 Volt

16

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4

6 7

8

BT Prime-Mover, Inc.

May 15, 2002

Quality Parts

0390-000

0390-000 Battery compartment parts ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11

Bearing Roller, battery Shaft, battery Plate, battery stop Blocking Washer, flat Screw Screw Blocking Nut Blocking

25189-02 25204-05 25203-05 310952-000 312474-000 303717-010 312626-000 312627-000 312476-000 301654-010 312475-000

May 15, 2002

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BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

8 4 4 2 2 4 4 4 2 4 2

36 Volt 36 Volt 36 Volt 24 Volt 24 Volt 24 Volt 24 Volt

17

Quality Parts

0450-000 0450-000

1

12

2 3

11 4 10

5 9 8

6 7

18

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BT Prime-Mover, Inc.

May 16, 2002

Quality Parts

0450-000

0450-000 Lift pump motor mounting points ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12

NAME

------------------- Lift pump motor assembly (See Fig.# 1750-100) 312321-000 Plate, cover 20306 Screw 49891-00 Shock, mount 301827-020 Screw 29975 Washer, flat 301654-008 Nut 301827-020 Screw ------------------- Pump assembly (See Fig.# 6140-000) 301827-020 Screw ------------------ Pump support plate (See Fig.# 6112-000) ------------------ Lift valve assembly (See Fig.# 6220-000)

May 16, 2002

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# FOR ASSY. UNITS

BT Prime-Mover, Inc.

1 1 4 4 4 4 4 2 1 2 1 1

19

Quality Parts

0455-000 0455-000 3

4

7 8 6

2

9

5

1

10 22

11 12

13 14

15

20 16 21

17 18

19

20

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BT Prime-Mover, Inc.

November 07, 2001

Quality Parts

0455-000

0455-000 Drive motor mounting points ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 11 12 13 14 15 16 17 18 19 20 21 22

20078 49709-09 301954-025 301654-008 311363-000 11016-05 312079-000 312080-000 301827-020 ------------------------------------------------------------------312081-000 312082-000 312083-000 312084-000 312080-000 312085-000 312086-000 --------------------------------------------20109 312087-000

Screw Clamp Screw Nut Bracket Washer, flat Nut Key Screw Brake assembly (See Fig.# 3370-000) Motor assembly, "E" (See Fig.# 1760-000) Motor assembly, "EE" (See Fig.# 1760-100) Plug O ring Dipstick Plug, dipstick Key Gear Nut Transmission unit (See Fig.# 4180-000) Drive wheel (See Fig.# 3530-000) Screw Spacer

1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 6 1

K

312088-000

Drive unit, “E” (Contains items = 11, 12, 13, 14, 15, 16, 17, 18, 19)

1

KK

312089-000

Drive unit, “EE” (Contains items = 11, 12, 13, 14, 15, 16, 17, 18, 19)

1

November 07, 2001

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# FOR ASSY. UNITS

BT Prime-Mover, Inc.

21

Quality Parts

0641-000 0641-000

14

15 16

1

4

12

3 4

5

1

13

2

11

1 2

13 5 24

3

17

10

9

6

7

6

18 8

20 21 20

19

19 13 25

24

14 15 22 1

22

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BT Prime-Mover, Inc.

17

23

April 26, 2002

Quality Parts

0641-000

0641-000 Pallet clamp ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

Nut Screw Bracket Washer, flat Washer, flat Spring Pin, cotter Washer Cable assembly Washer, flat Pedal assembly Cover, pedal Lockwasher Screw Pin, cotter Pin Yoke, end Cable assembly Washer Bearing, flanged Pedal Shaft Screw Nut Clamp, bar

11129-05 24546 21654-00 11016-12 11016-03 29284-00 11429-01 11857-02 26203-04 11016-02 29252-00 300764-000 11009-05 28071 11157-03 13282-00 311875-000 311874-000 14993-19 11695-11 311399-000 311411-000 301826-012 301654-008 21646-00

April 26, 2002

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# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

4 2 2 2 2 2 2 4 1 1 1 1 1 2 2 2 2 1 2 2 1 1 2 2 2

23

Quality Parts

0642-000 0642-000

1

24

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BT Prime-Mover, Inc.

March 18, 2002

Quality Parts

0642-000

0642-000 Driver handle assembly (Standard) ITEM # PART # 1

312498-000

March 18, 2002

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# FOR ASSY.

NAME Handle assembly, standard

BT Prime-Mover, Inc.

UNITS

1

25

Quality Parts

0680-000 0680-000 1

2 3 3 4 12

11

5 6

10

7

8

9

26

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BT Prime-Mover, Inc.

May 23, 2002

Quality Parts

0680-000

0680-000 Internal fittings ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12

301827-030 50022-14 14851-04 311977-000 21035 50001-07 20257 29984 312388-000 310356-000 29819-00 ---------------------

May 23, 2002

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# FOR ASSY.

NAME Screw Screw Nut, clip Bracket Washer, flat Lockwasher Nut Screw Console Grill, fan Shroud, fan Fan motor (See Fig.# 1740-000)

BT Prime-Mover, Inc.

UNITS

8 4 16 2 4 4 4 8 2 1 1 1

27

Quality Parts

0820-000 0820-000

1

4

3

2

6

5

Laminated safety sheet glass S.A.E J-673 Windshield size for 83 inch (2108 mm) down height is 31.87 inch x 21.40 inch x 0.234 inch - corner 2.56 inch (809.75 mm X 543.07 mm X 5.94 mm - corners 65 mm) Windshield size for 87 inch (2210 mm) down height is 31.87 inch x 25.40 inch x 0.234 inch - corner 2.56 inch (809.75 mm X 645.3 mm X 5.94 mm - corners 65 mm) 28

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BT Prime-Mover, Inc.

May 17, 2002

Quality Parts

0820-000

0820-000 Finger guards ITEM # PART # 1 1 2 2 3 4 4 5 6

# FOR ASSY.

NAME

311787-000 Windscreen, 83 inch [2108 mm] down height 311788-000 Windscreen, 87 inch [2210 mm] down height 311431-000 Frame, windshield 83 inch [2108 mm] down height 310828-000 Frame, windshield 87 inch [2210 mm] down height ------------------- Glass (Secure this part locally) 305061-002 Gasket, windshield 83 inch [2108 mm] down height 305061-003 Gasket, windshield 87 inch [2210 mm] down height 301654-008 Nut 312075-000 Shield, harness (lights and fan)

UNITS

1 1 1 1 1 1 1 7 2

Note: Windscreen is required on “Cold Storage” units.

May 17, 2002

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29

Quality Parts

0850-000 0850-000 4 5

1

6 7 2

3

8

17

9

10 16

WHEEL DIRECT ION BATTE RY LEV

EL

15

14 M odel

Serial Numbe r

M ast Serial No.

At tachment

BT Prime-Mover, Inc. Muscatine, IA 52761

Weight Type Truck Le ssBatt. lb (kg)

Cap. lb (kg)

Batt. Weight, Min., lb (kg)

Batt. Weight, Max., lb (kg)

Max. Am p Hr. Hr. Rate

Vo lts

UL Class Batt.

Type

30

C

C C C

C B

13

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A inch (millimeter) B

THIS FORKLIFT MEETS OR EXCEEDS DESIGN SPECIFICATI ONS OF ANSI/ASME B56.1 IN EFFECT ON THE DATE OF MANUFACTURE.

A

311967-000

11

12

BT Prime-Mover, Inc.

May 23, 2002

Quality Parts

0850-000

0850-000 Signs, warnings ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 13 13 13 13 13 13 13 14 15 16 17 * * *

312138-000 312139-000 311904-000 29410-04 29410-09 29410-10 29410-08 307500-000 307501-000 311710-000 310464-000 311722-000 52-00279-00 52-00257-00 52-00221-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 NSS NSS 300771-002 NA 311711-000 311345-000 311346-000 311348-000

May 23, 2002

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NAME

# FOR ASSY.

Decal, ESD Decal, brake release bolts Decal, manual lowering Decal, 15 AMP Decal, 40 AMP Decal, 350 AMP Decal, 500 AMP Decal, Warning Decal, Warning Decal, OPX30 Decal, PRIME MOVER logo Decal, Rugged...Reliable...Right Paint, Prime-Mover RED Spray, Prime-Mover RED Paint, Prime-Mover BLACK Spray, Prime-Mover BLACK Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Plate, data Decal, UL CLASS Box, manual Mount manual box with pop rivets Decal, Warning Manual, OPERATOR’S Manual, PARTS Manual, SERVICE

1 1 1 1 1 1 1 2 3 1 2 1 As Req’d.

As Req’d.

As Req’d.

As Req’d.

As Req’d.

As Req’d.

As Req’d.

As Req’d.

1 1 1 4 1 1 1 1

BT Prime-Mover, Inc.

UNITS

31

Quality Parts

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BT Prime-Mover, Inc.

Quality Parts

1000 Motors 1000 Motors

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BT Prime-Mover, Inc.

Quality Parts

1740-000 1740-000

1

34

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BT Prime-Mover, Inc.

May 17, 2002

Quality Parts

1740-000

1740-000 Fan motor ITEM # PART # 1 1

49396-00 49396-01

May 17, 2002

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NAME Fan assembly, 24 Volt 102 CFM Fan assembly, 36 Volt 100 CFM

BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

1 1

24 Volt 36 Volt

35

Quality Parts

1750-000 1750-000

1 5 6

7

4 3

2

9

13 14

36

Return

12

11 10

8

BT Prime-Mover, Inc.

April 08, 2002

Quality Parts

1750-000

1750-000 Lift pump motor assembly, 24 Volt ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14

311354-000 300413-000 300412-000 310241-000 300415-000 301280-000 312141-000 300418-000 300417-000 301493-000 310780-000 300420-000 300421-000 301494-000

April 08, 2002

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# FOR ASSY.

NAME Lift motor assembly Ring, retainer Bearing, drive end Cover, drive end Armature assembly Fan Coil kit, field Spring, brush Brush Plate, brush Kit, lead assembly Bearing, commutator Washer, wave Cover, commutator end

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 1 1 8 8 1 1 1 1 1

37

Quality Parts

1750-100 1750-100

1 5 2

6

7

3 4

9

13 14

12

11 10 8

38

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BT Prime-Mover, Inc.

April 08, 2002

Quality Parts

1750-100

1750-100 Lift pump motor assembly, 36 Volt ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14

311352-000 312146-000 300413-000 300412-000 301497-000 301280-001 312147-000 300418-000 300430-000 301493-000 310780-000 300420-000 300421-000 301494-000

April 08, 2002

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# FOR ASSY.

NAME Lift motor assembly Cover, drive end Ring, retainer Bearing, drive end Armature assembly Fan Coil kit, field Spring, brush Brush Plate, brush Kit, lead assembly Bearing, commutator Washer, wave Cover, commutator end

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 1 1 8 8 1 1 1 1 1

39

Quality Parts

1760-000 1760-000

1 6

3

8 5

7

18

15 16

40

2

10

19 17

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4

14

13 12

BT Prime-Mover, Inc.

11

9

April 08, 2002

Quality Parts

1760-000

1760-000 Drive motor assembly “E”, 24/36 Volt ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

311344-000 306640-000 312150-000 306272-000 312160-000 312153-000 310234-000 312151-000 312384-000 300430-000 300418-000 301493-000 312156-000 300413-000 300412-000 312158-000 312385-000 310497-000 312386-000

April 08, 2002

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# FOR ASSY.

NAME Drive motor assembly Seal Cover, drive end Washer, wave Bearing, drive end Armature assembly Shim, washer Fan Coil kit, field Brush Spring, brush Plate, brush Kit, lead assembly Ring, retainer Bearing, commutator Cover, commutator end Spacer Key woodruff Ring, retainer

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 1 1 1 1 8 8 1 1 1 1 1 1 1 1

41

Quality Parts

1760-100 1760-100

1 6 3 7

9

4 5

8

2

11

15 16

14

13 12

10

17

42

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BT Prime-Mover, Inc.

April 08, 2002

Quality Parts

1760-100

1760-100 Drive motor assembly “EE”, 24 Volt (ONLY) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Drive motor assembly Seal Cover, drive end Washer, wave Bearing, drive end Armature assembly Fan Washer, shim Coil kit, field Spring, brush Brush Plate, brush Kit, lead assembly Ring, retainer Bearing, commutator Cover, commutator end Kit, “EE” band

311353-000 306640-000 312159-000 306272-000 312160-000 312162-000 301280-001 310234-000 312387-000 300418-000 300430-000 301493-000 312156-000 300413-000 300412-000 312164-000 311355-000

April 08, 2002

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 1 1 1 1 8 8 1 1 1 1 1 1

43

Quality Parts

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Return

BT Prime-Mover, Inc.

Quality Parts

2000 Transmission / Drive Gear 2000 Transmission / Drive Gear

Return

BT Prime-Mover, Inc.

Quality Parts

2550-000 2550-000 1

5

4 3

21

19

20

18

6

2 17

16 15

9 8

13

12

7 22, 23, 24 14

10 11

Item # 22 = 13, 17, 18 Item # 23 = 9, 13, 15, 17, 18, 19 Item # 24 = 3, 4, 6, 7, 8, 10, 16, 20

46

Return

BT Prime-Mover, Inc.

April 23, 2002

Quality Parts

2550-000

2550-000 Mechanical drive gear unit ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 * 7 8 9 10 11 12 13 14 15 * 16 17 18 19 20 21 22 23 24

Transmission assembly Case, gear Gear Nut Gear Cone, bearing Cup, bearing Cone, bearing Cup, bearing Shim Gear and pinion set Screw, cap Cover Nut Plug, drain Cone, bearing Cup, bearing Shim Bearing Seal Axle Spacer Gear, pinion (See Fig.# 0455-000) Kit, seal Kit, axle shaft Kit, drive gear

1 1 1 1 1 1 1 1 1 As Req’d.

1 6 1 1 1 1 1 As Req’d.

1 1 1 1 1 1 1 1

311341-000 312165-000 312166-000 312167-000 312168-000 312169-000 312170-000 312171-000 312172-000 See chart below 312177-000 312178-000 312179-000 312180-000 312081-000 312182-000 312183-000 See chart below 312188-000 312189-000 312190-000 312191-000 ----------------312192-000 312193-000 312194-000

UNITS

Shim

April 23, 2002

Return

Size

Item # 9

Item # 16

0.002 inch [0.0508 mm]

312173-000

312184-000

0.003 inch [0.0762 mm]

312174-000

312185-000

0.006 inch [0.1524 mm]

312175-000

312186-000

0.015 inch [0.381 mm]

312176-000

312187-000

BT Prime-Mover, Inc.

47

Quality Parts

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Return

BT Prime-Mover, Inc.

Quality Parts

3000 Brake / Wheel System 3000 Brake / Wheel System

Return

BT Prime-Mover, Inc.

Quality Parts

3310-000 3310-000

1

2 3 4 5 7

3 4

5 6

50

Return

BT Prime-Mover, Inc.

December 07, 2001

Quality Parts

3310-000

3310-000 Parking brake controls ITEM # PART # 1 2 3 4 5 6 7

311309-000 Mat, pedal 310947-000 Pedal 312195-000 Spring 11016-02 Washer, flat 312196-000 Bushing 11025-01 Ring, retainer ------------------- Platform (State model and serial number)

December 07, 2001

Return

# FOR ASSY.

NAME

BT Prime-Mover, Inc.

UNITS

1 1 2 2 2 1 1

51

Quality Parts

3370-000 3370-000

11

9

1 10

2

8 3

4

7

5

6

52

Return

BT Prime-Mover, Inc.

December 07, 2001

Quality Parts

3370-000

3370-000 Electromagnetic brake ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11

Brake assembly Coil, 24 Volt Armature Hub Plate, friction Plate, mounting Spacer Spring Screw, socket head Washer Screw, brake release hole (M6 x 45)

311343-000 312197-000 312198-000 312199-000 312200-000 312201-000 312202-000 312203-000 312204-000 312205-000 21708

December 07, 2001

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 1 3 8 3 2 2

53

Quality Parts

3530-000 3530-000

2

1 3

4

54

Return

BT Prime-Mover, Inc.

December 07, 2001

Quality Parts

3530-000

3530-000 Drive wheel ITEM # PART # 1 2 3 4

312206-000 312207-000 312208-000 312209-000

December 07, 2001

Return

# FOR ASSY.

NAME Bolt, drive tire Wheel assembly Tire Hub

BT Prime-Mover, Inc.

UNITS

5 1 1 1

55

Quality Parts

3550-000 3550-000

1

2

3 4 8

6

9

7 5

6 4 3

56

Return

BT Prime-Mover, Inc.

December 07, 2001

Quality Parts

3550-000

3550-000 Single load wheel ITEM # PART # 1 2 3 4 5 6 7 8 9

11073-11 311162-000 11857-14 11857-20 312210-000 312211-000 312212-000 11898-02 11160-09

December 07, 2001

Return

# FOR ASSY.

NAME Pin, roll Axle, shaft Shim, 0.130 inch [3.302 mm] Shim, 0.060 inch [1.524 mm] Load wheel assembly Bearing Wheel, poly Ring, retainer Fitting, grease

BT Prime-Mover, Inc.

UNITS

2 2 4 4 2 2 1 2 2

57

Quality Parts

3550-100 3550-100

1

5

6 2

8 9 7

8 3

6 5

58

Return

BT Prime-Mover, Inc.

4

May 24, 2002

Quality Parts

3550-100

3550-100 Tandem articulated load wheels ITEM # PART # 1 2 3 4 5 6 7 8 9

311473-000 311471-001 11160-09 11898-02 14983-00 11857-20 312210-000 312211-000 312212-000

May 24, 2002

Return

# FOR ASSY.

NAME Rocket Plate Fitting, grease Ring, retainer Washer, flinger Shim, 0.060 inch [1.524 mm] Load wheel assembly Bearing Wheel, poly

BT Prime-Mover, Inc.

UNITS

1 1 2 2 4 4 2 2 1

59

Quality Parts

This page intentionally left blank

Return

BT Prime-Mover, Inc.

Quality Parts

4000 Steering System 4000 Steering System

Return

BT Prime-Mover, Inc.

Quality Parts

4105-000 4105-000 3

4 2 1 5 13 12

6

11

10

9 8

7

62

Return

BT Prime-Mover, Inc.

April 23, 2002

Quality Parts

4105-000

4105-000 Steer cam and steer motor mounting ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

Screw Steering unit (See Fig.# 4330-000) Screw Cam, top Cam, spacer center Cam, bottom Transmission unit (See Fig.# 0455-000) Screw Spacer Plate Decal, brake release Nut Screw

301827-020 --------------------301652-080 312213-000 312214-000 312215-000 --------------------21935 312216-000 312217-000 312139-000 20249 21708

April 23, 2002

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

4 1 4 1 1 1 1 6 4 1 1 2 2

63

Quality Parts

4111-000 4111-000 1 2 3

4

5

6

13 7 8

9 7 10 11

12

64

Return

BT Prime-Mover, Inc.

December 07, 2001

Quality Parts

4111-000

4111-000 Steering arm / wheel / lever ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

Cap, spinner Nut Washer Spinner Wheel, steering Spacer, steering Bushing, flat Bushing, flanged Spring Ring, retainer Coupler Encoder Screw

135459 20016 20404 141840 309977-000 310220-000 310538-000 11695-13 310540-000 11025-16 308427-001 312218-000 23006

December 07, 2001

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 1 2 1 2 1 1 1 3

65

Quality Parts

4180-000 4180-000

1

2

4

7

3

6 5

6 8

66

Return

BT Prime-Mover, Inc.

December 07, 2001

Quality Parts

4180-000

4180-000 Steering bearing, radial bearing ITEM # PART # 1 2 3 4 5 6 7 8

-------------------312219-000 312220-000 312221-000 312222-000 312223-000 312224-000 312225-000

December 07, 2001

Return

# FOR ASSY.

NAME Transmission assembly (See Fig.# 2550-000) Kit, ring set Ball Ring, pivot Plug, bearing Pin, spiral Fitting, grease Screw

BT Prime-Mover, Inc.

UNITS

1 1 65 1 1 2 1 2

67

Quality Parts

4330-000 4330-000

2 4 5

6 7

3

8 9

10

12

11

13

1 14 15 14

16 17

18

68

Return

BT Prime-Mover, Inc.

April 23, 2002

Quality Parts

4330-000

4330-000 Steering unit ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

311342-000 312226-000 312227-000 312228-000 312229-000 312230-000 312231-000 312232-000 312233-000 312234-000 312235-000 312236-000 312237-000 312238-000 312239-000 312240-000 301826-012 22729

April 23, 2002

Return

# FOR ASSY.

NAME Steering assembly Motor assembly Brush and spring assembly Plate, adapter Seal, input Adapter Gasket Gear, low speed Washer Housing Seal Gear, intermediate speed Gear, high Spacer Gear Washer, flat Screw Screw, set

BT Prime-Mover, Inc.

UNITS

1 1 2 1 1 1 1 1 1 1 1 1 1 8 1 1 1 1

69

Quality Parts

This page intentionally left blank

Return

BT Prime-Mover, Inc.

Quality Parts

5000 Electrical System 5000 Electrical System

Return

BT Prime-Mover, Inc.

Quality Parts

5100-001 5100-001

9

7 8 1

2

4

5 6

11 10

12

7

3

8

9 13

16 15

7

72

Return

8

9 14

BT Prime-Mover, Inc.

May 10, 2001

Quality Parts

5100-001

5100-001 General electrical components (Chassis) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

301826-016 Screw 312241-000 Cover 312242-000 Card, traction manager 307335-006 Screw 311698-008 Standoff 11009-11 Lockwasher 28071 Screw 11009-06 Lockwasher 11016-03 Washer, flat 312138-000 Decal, ESD 311844-000 Plate, control panel 14988-02 Lockwasher ------------------------ Contactor panel (See Fig.# 5436-000) 301654-008 Nut, flanged 312243-000 Card, steer power 312244-000 Jack, ESD

May 10, 2001

Return

# FOR ASSY.

NAME

BT Prime-Mover, Inc.

UNITS

4 1 1 12 12 12 6 6 6 1 1 1 1 2 1 1

73

Quality Parts

5100-100 5100-100

2 3 1 7

6

74

Return

5

4

BT Prime-Mover, Inc.

December 07, 2001

Quality Parts

5100-100

5100-100 General electrical components (Platform) ITEM # PART # 1 2 3 4 5 6 7

301825-010 Screw 312245-000 Horn, platform ------------------------ Platform assembly (See Fig.# 0340-100) 311698-008 Standoff 11009-11 Lockwasher 307335-006 Screw 312246-000 Card, platform

December 07, 2001

Return

# FOR ASSY.

NAME

BT Prime-Mover, Inc.

UNITS

2 1 1 4 4 4 1

75

Quality Parts

5120-000 5120-000

3 1

2

3 1

2

4

4

76

Return

BT Prime-Mover, Inc.

May 17, 2002

Quality Parts

5120-000

5120-000 Lights ITEM # PART # 1 * 1 * 2 3 * 3 * 4

29820-00 302620-000 29820-01 302621-000 ---------------------29821-00 302620-000 29821-01 302621-000 29823-00

May 17, 2002

Return

# FOR ASSY.

NAME Light, work 24 Volt Bulb, 24 Volt light Light, work 36 Volt Bulb, 36 Volt light Console (See Fig.# 0680-000) Light, dome 24 Volt Bulb, 24 Volt light Light, dome 36 Volt Bulb, 36 Volt light Bezel, light

BT Prime-Mover, Inc.

UNITS

2 2 2 2 2 2 2 2 2 4

77

Quality Parts

5160-000 5160-000

2

1

4 3

9375

78

Return

BT Prime-Mover, Inc.

May 06, 2002

Quality Parts

5160-000

5160-000 Horn ITEM # PART # 1 2 3 4

301826-016 310457-000 310456-000 301826-016

May 06, 2002

Return

# FOR ASSY.

NAME Screw, cap Alarm Horn Screw, cap

UNITS

2 1 1 1

BT Prime-Mover, Inc.

79

Quality Parts

5180-000 5180-000

1

2

80

Return

BT Prime-Mover, Inc.

May 06, 2002

Quality Parts

5180-000

5180-000 Static strap ITEM # PART # 1 2

301827-020 307567-000

May 06, 2002

Return

# FOR ASSY.

NAME Screw, cap Strap, static (Cut to length)

BT Prime-Mover, Inc.

UNITS

1 1

81

Quality Parts

5192-000 5192-000

2

3

1 4

82

Return

BT Prime-Mover, Inc.

June 21, 2001

Quality Parts

5192-000

5192-000 Battery connector ITEM # PART # 1 1 1 1 2 3 4

49854-02 Connector, SB-350 GRAY housing 49854-05 Connector, SB-350 RED housing 49854-06 Connector, SB-350 YELLOW housing 49854-07 Connector, SB-350 BLUE housing 22333 Screw, cap ------------------- Cable, NEGATIVE (See Fig.# 5430-000) ------------------- Cable, POSITIVE (See Fig.# 5430-000)

June 21, 2001

Return

# FOR ASSY.

NAME

BT Prime-Mover, Inc.

1 1 1 1 2 1 1

UNITS GRAY RED YELLOW BLUE

83

Quality Parts

5201-000 5201-000

1

84

Return

BT Prime-Mover, Inc.

December 19, 2001

Quality Parts

5201-000

5201-000 Instrument panel ITEM # PART # 1

311262-000

December 19, 2001

Return

# FOR ASSY.

NAME Display, dash

BT Prime-Mover, Inc.

UNITS

1

85

Quality Parts

5290-000 5290-000

1

86

Return

BT Prime-Mover, Inc.

September 20, 2001

Quality Parts

5290-000

5290-000 Hourmeter ITEM # PART # 1

302201-000

September 20, 2001

Return

# FOR ASSY.

NAME Hourmeter

UNITS

1

BT Prime-Mover, Inc.

87

Quality Parts

5310-000 5310-000

3

2

1

4 5 3 6

WHEE L

DIR

EC TIO N

10

BATT ER YLE VE L

9

7

4 5 6 7

7

9

6 4

5

8 4

88

Return

5

BT Prime-Mover, Inc.

6

December 07, 2001

Quality Parts

5310-000

5310-000 Start / stop switch ITEM # PART #

NAME

1 * 2 2 2 3 4 5 6 7 8 9 10

Key switch assembly 1 Key, set 1 Actuator, emergency stop 1 Contact block, emergency stop 1 Contact block, emergency stop (Cold Storage) 2 Screw, machine As Req’d.

Housing, cover As Req’d.

Switch As Req’d.

Housing, base As Req’d.

Lever As Req’d.

Screw, machine 2 Nut As Req’d.

Washer, flat 2

311195-000 311196-000 307618-000 307619-000 307619-000 22635 312247-000 312248-000 312249-000 312252-000 21976 302154-006 50000-11

December 07, 2001

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

89

Quality Parts

5320-000 5320-000

1

2 3 4

5

2

3 4

90

Return

5

BT Prime-Mover, Inc.

December 07, 2001

Quality Parts

5320-000

5320-000 Travel direction switch ITEM # PART # 1 2 3 4 5

21976 312247-000 312248-000 312249-000 312252-000

December 07, 2001

Return

# FOR ASSY.

NAME Screw, machine Housing, cover Switch Housing, base Lever

BT Prime-Mover, Inc.

UNITS

2 2 2 2 2

91

Quality Parts

5390-000 5390-000

1 2

4 3 5310

5310 5310

92

Return

BT Prime-Mover, Inc.

May 23, 2002

Quality Parts

5390-000

5390-000 Control cables / harness (Platform) ITEM # PART # 1 2 3 4

25332-01 311699-000 311434-000 311432-000

May 23, 2002

Return

NAME

# FOR ASSY.

Tie, wire Harness, horn Harness, key/emergency Harness, brake limit switch

As Req’d.

1 1 1

BT Prime-Mover, Inc.

UNITS

93

Quality Parts

5390-200 5390-200 1

4

2

5

3

6

3

6

8 7

9 10 11

12

13

94

Return

BT Prime-Mover, Inc.

May 17, 2002

Quality Parts

5390-200

5390-200 Control cables / harness (Light and fan) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

Harness, switch Harness, OHG light Fitting, wire Harness, switch Harness, OHG light Fitting, wire Harness, travel/rack lights Harness, fuse Fuse, 10 AMP Block, fuse Screw Fitting, wire Fitting, wire

312057-000 312376-000 49771-09 312057-000 312376-000 49771-09 312382-000 312062-000 25275-01 49387-02 311114-010 49771-09 49771-00

May 17, 2002

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

1 2 2 1 2 2 1 1 1 1 1 1 1

95

Quality Parts

5395-100 5395-100

3 4

5310 5 1 2

Main chassis 6 8 5

8

7

9

10

5310

6

Lift platform 96

Return

11

BT Prime-Mover, Inc.

January 16, 2002

Quality Parts

5395-100

5395-100 Control cables / harness (3 Stage mast) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11

# FOR ASSY.

NAME

------------------- Cylinder assembly (See Fig.# 7170-100) ------------------- Cable, mast (See Chart below) ------------------- Cable sheave (See Fig.# 7116-100) ------------------- Screw (See Fig.# 7116-100) Clamp, cable 49829-02 Spring 49281-00 Grommet 11813-17 Nut 301654-008 Clamp 49278-01 ------------------- Cable, mast (See Chart below) Screw 301827-020

UNITS

1 1 1 1 2 2 2 2 1 1 1

Three Stage Mast Mast height

Mast Cable Item # 2

Mast Cable Item # 10

83/180 Inch [2108/4572 mm]

311743-000

311700-000

87/189 Inch [2210/4724 mm]

311744-000

311700-000

90/198 Inch [2286/5029 mm]

311745-000

311701-000

95/210 Inch [2413/5334 mm]

311746-000

311702-000

107/240 Inch [2718/6096 mm]

311747-000

311703-000

119/270 Inch [3023/6858 mm]

311748-000

311704-000

140/300 Inch [3556/7620 mm]

311749-000

311705-000

January 16, 2002

Return

BT Prime-Mover, Inc.

97

Quality Parts

5397-001 5397-001

3

2

1

98

Return

BT Prime-Mover, Inc.

May 14, 2002

Quality Parts

5397-001

5397-001 Control cables / harness (Chassis) ITEM # PART # 1 2 3

25332-01 311437-000 312529-000

May 14, 2002

Return

NAME

# FOR ASSY.

Tie, wire Harness, steer position switch Harness, chassis

As Req’d.

1 1

BT Prime-Mover, Inc.

UNITS

99

Quality Parts

5430-001 5430-001

16 15 5

6

2 3

4

1

8

7

12 10

14

9

13

11

100

Return

BT Prime-Mover, Inc.

May 10, 2002

Quality Parts

5430-001

5430-001 Motor power cables ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

UNITS

1 307132-002 Cable, M-/A2 1 ------------------- Drive motor mounting points (See Fig.# 0455-000) 1 307130-003 Cable, D1/Fuse 1 ------------------- Contactor panel (See Fig.# 5436-000) As Req’d.

25332-01 Tie, wire 1 311241-001 Cable, Negative 1 ------------------- Battery connector (See Fig.# 5192-000) 1 311241-000 Cable, Positive 1 307132-004 Cable, Fuse/B+ 1 307132-001 Cable, B-/A1 1 ------------------- Lift pump motor assembly (See Fig.# 1750-100) 1 312549-000 Cable, S1/E2 1 312549-001 Cable, S2/E1 1 307132-003 Cable, B+/A1 1 301826-016 Screw, cap 1 49709-09 Clamp

May 10, 2002

Return

# FOR ASSY.

NAME

BT Prime-Mover, Inc.

101

Quality Parts

5436-001 5436-001

2

1

3

4

5

12 1

13 19

6

12

11 13 16

15 14

18 11

7

12

13 16 15 14

17 11

16

8

15 14

10 9

20

102

Return

21

22

BT Prime-Mover, Inc.

May 09, 2002

Quality Parts

5436-001

5436-001 Contactor panel ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Screw Pump contactor (See Fig. # 5610-000) Work function contactor (See Fig. # 5630-000) Bar, bus Decal, 40 AMP Decal, 500 AMP Decal, 350 AMP Plate, heat sink Drive controller (See Fig. # 5460-000) Screw Stud Nut Standoff Washer, flat Lockwasher Screw Fuse, 350 Amp Fuse, 40 Amp Fuse, 500 Amp Screw Lockwasher Washer, flat

23006 ----------------------------------------311486-000 29410-09 29410-08 29410-10 311275-000 --------------------301826-016 311485-060 20081 307371-000 168760 50001-11 20031 312612-000 312255-000 312256-000 20078 11009-06 11016-03

May 09, 2002

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

4 1 1 1 1 1 1 1 1 3 3 6 3 3 3 3 1 1 1 3 3 3

103

Quality Parts

5460-000 5460-000

1

104

Return

BT Prime-Mover, Inc.

May 23, 2002

Quality Parts

5460-000

5460-000 Drive controller ITEM # PART # 1 1

312257-000 312257-001

May 23, 2002

Return

NAME Controller, drive 24 Volt Controller, drive 36 Volt

BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

1 1

24 Volt 36 Volt

105

Quality Parts

5610-000 5610-000

2

1 3

106

Return

BT Prime-Mover, Inc.

December 07, 2001

Quality Parts

5610-000

5610-000 Pump contactor ITEM # PART # 1 2 3 *

312258-000 312259-000 312260-000 312261-000

December 07, 2001

Return

NAME

# FOR ASSY.

Contactor Kit, service Spring, main Kit, guide and insulator

1 1 Kit 1 1

BT Prime-Mover, Inc.

UNITS

107

Quality Parts

5511-001 5511-001

1

2

5 3

6 4

108

Return

BT Prime-Mover, Inc.

May 17, 2001

Quality Parts

5511-001

5511-001 Micro switches (lights, fan) ITEM # PART # 1 2 3 4 5 6

307596-000 307128-000 307129-000 307127-000 307126-000 307595-000

May 17, 2001

Return

NAME

# FOR ASSY.

Bezel Switch, operator light Switch, lift limit override Switch, work light Switch, fan Plug

1 1 1 1 1 As Req’d.

BT Prime-Mover, Inc.

UNITS

109

Quality Parts

5630-000 5630-000

2

1 3

110

Return

BT Prime-Mover, Inc.

December 07, 2001

Quality Parts

5630-000

5630-000 Work Function contactor ITEM # PART # 1 2 3 *

312262-000 312259-000 312260-000 312261-000

December 07, 2001

Return

NAME

# FOR ASSY.

Contactor Kit, service Spring, main Kit, guide and insulator

1 1 Kit 1 1

BT Prime-Mover, Inc.

UNITS

111

Quality Parts

This page intentionally left blank

Return

BT Prime-Mover, Inc.

Quality Parts

6000 Hydraulic System 6000 Hydraulic System

Return

BT Prime-Mover, Inc.

Quality Parts

6112-000 6112-000

1 2

3

114

Return

BT Prime-Mover, Inc.

May 16, 2002

Quality Parts

6112-000

6112-000 Hydraulic tank ITEM # PART # 1 2 3

301827-020 311398-000 311583-000

May 16, 2002

Return

# FOR ASSY. UNITS

NAME Screw Plate, pump support Tank

BT Prime-Mover, Inc.

10 1 1

115

Quality Parts

6120-000 6120-000

1

10 12

2

11 9

3 4 8

5

7

116

Return

6

BT Prime-Mover, Inc.

May 16, 2001

Quality Parts

6120-000

6120-000 Supply hoses, mounting points ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12

NAME

49634-03 Fitting, bulkhead 311758-000 Hose 49653-03 Elbow, 90° 49619-02 Elbow, 90° 311731-000 Pipe 311734-000 Strainer 311758-000 Hose 311732-000 Pipe 49653-13 Elbow, 90° 312527-000 Breather 312556-000 Standpipe --------------------- Lift pump and valve assembly (See Fig.# 0450-000)

May 16, 2001

Return

# FOR ASSY. UNITS

BT Prime-Mover, Inc.

1 1 1 1 1 1 1 1 1 1 1 1

117

Quality Parts

6125-100 6125-100

1

6 2

7

4

3 5 8 22

23 9

19

21

20

10 11 3 1 2

13

18 12

14

17 15

118

Return

16

BT Prime-Mover, Inc.

September 28, 2001

Quality Parts

6125-100

6125-100 3 Stage mast hoses, pipes, connections, mounting points ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

# FOR ASSY. UNITS

NAME

26907-01 Valve, flow limit (10 gpm [37.8 lpm]) 12391-07 O ring 49604-02 O ring --------------------- 2 ports cylinder assembly (See Fig.# 6615-100) --------------------- 1 port cylinder assembly (See Fig.# 6615-100) 49634-03 Fitting, bulkhead --------------------- Hose from valve (See Fig.# 6120-000) 311751-000 Hose 49615-02 Tee 49604-02 O ring 49516-01 Hose 26907-02 Valve, flow limit (7.5 gpm [28.3 lpm]) 49604-02 O ring 12391-07 O ring 26907-00 Valve, flow limit (16 gpm [60.5 lpm]) 12391-07 O ring 49604-02 O ring 49516-44 Hose 49634-02 Fitting, bulkhead 49624-02 Nut 49623-02 Elbow, 90° --------------------- Cylinder assembly (See Fig.# 7170-100) --------------------- Hose (See Chart below)

2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1

2 Port 1 Port

Three Stage Mast Hose

September 28, 2001

Return

Mast height

Item # 23

83/180 Inch [2108/4572 mm]

49641-47

87/189 Inch [2210/4724 mm]

49641-48

90/198 Inch [2286/5029 mm]

49641-49

95/210 Inch [2413/5334 mm]

49641-50

107/240 Inch [2718/6096 mm]

49641-51

119/270 Inch [3023/6858 mm]

49641-52

140/300 Inch [3556/7620 mm]

49641-53

BT Prime-Mover, Inc.

119

Quality Parts

6140-000 6140-000

2 3

4 5 6

7 8

9 10 11 8 7 6

5

10

13

12

14

15

1

120

Return

BT Prime-Mover, Inc.

May 22, 2001

Quality Parts

6140-000

6140-000 Lift pump assembly ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5K 6K 7K 8 9 10 11 12 13 14K 15K K

Pump, lift Screw, cap Spacer Cover, end O ring Ring, backup E seal Block, bearing Housing, gear Pin, dowel Gear, drive Gear, idler Flange, mounting Seal, Shaft Ring, retaining Kit, seal (Contains Items Marked with “K”)

1 4 As Req’d.

1 2 2 3 2 1 2 1 1 1 1 1 1

311361-000 NA NA NA NSS NSS NSS NA NA NA NA NA NA NSS NSS 306311-000

May 22, 2001

Return

BT Prime-Mover, Inc.

UNITS

121

Quality Parts

6220-000 6220-000

1

2 D-DS-1 12 VDC

7

2

3

6

4 5

12 8

9 10 11

122

Return

BT Prime-Mover, Inc.

May 22, 2001

Quality Parts

6220-000

6220-000 Control valve ITEM # PART #

NAME

1 2 3 * 4 * 5 * 6 * 7 8 9 * 10 11 12 *

Manifold, lift Coil Valve, proportional Kit, seal (proportional seal) Valve, check Kit, seal (check valve) Valve, check Kit, seal (check valve) Valve, 2W poppet Kit, seal (2W poppet valve) Coil Body, block Valve, compensator Kit, seal (compensator valve) Nipple Filter Valve, relief Kit, seal (relief valve)

311312-000 311489-000 311490-000 311507-000 305117-000 305119-000 311492-000 305119-000 311491-000 305119-000 304797-000 NA 311493-000 305121-000 311494-000 311495-000 311496-000 311508-000

May 22, 2001

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

123

Quality Parts

6615-100 6615-100

7

3

1

6

5

2

8

4

9 11

10

12 13 16

124

Return

15

9

14

BT Prime-Mover, Inc.

May 23, 2002

Quality Parts

6615-100

6615-100 3 Stage mast staging cylinder ITEM # PART #

NAME

# FOR ASSY.

UNITS 1 port 2 ports

* **

------------------- Cylinder assembly, 1 port (See chart below) ------------------- Cylinder assembly, 2 ports (See chart below)

1 1

1 2 3 4 5 6 7 8 9K 10 11 12 13K 14 15K 16K K

49548-00 Screw 11897-03 Washer, seal ------------------- Tube cylinder, 1 port (See chart below) ------------------- Tube cylinder, 2 ports (See chart below) 29830-00 Plunger assembly 29635-00 Spring 49274-10 Plug 12391-10 O ring NSS Ring, wear 29634-00 Piston 27892-00 Ring, stop ------------------- Rod cylinder (See chart below) NSS O ring 29630-00 Bearing NSS Seal, rod NSS Wiper 311416-000 Kit, seal (Contains Items Marked with “K”)

1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1

1 port 2 ports

Three Stage Mast Staging Cylinder Item # * Mast height

Item # **

Item # 4

1 port 1 port 2 port 2 ports Cylinder Assy Cylinder Tube Cylinder Assy Cylinder Tube

Item # 12 Cylinder Rod

83/180 Inch [2108/4572 mm]

311587-001

311581-001

311587-000

311581-000

304101-000

87/189 Inch [2210/4724 mm]

311587-003

311581-003

311587-002

311581-002

304101-001

90/198 Inch [2286/5029 mm]

311587-005

311581-005

311587-004

311581-004

304101-002

95/210 Inch [2413/5334 mm]

311587-007

311581-007

311587-006

311581-006

304101-003

107/240 Inch [2718/6096 mm]

311587-009

311581-009

311587-008

311581-008

304101-004

119/270 Inch [3023/6858 mm]

311587-011

311581-011

311587-010

311581-010

304101-005

140/300 Inch [3556/7620 mm]

311587-013

311581-013

311587-012

311581-012

304101-006

May 23, 2002

Return

Item # 3

BT Prime-Mover, Inc.

125

Quality Parts

6620-100 6620-100

Torque to 250/300 ft/lb [339/407 N•m]

8

9 10 11

12

13

7

1

2

3

4

5

6

14 16

126

Return

15

BT Prime-Mover, Inc.

January 09, 2002

Quality Parts

6620-100

6620-100 3 Stage mast free lift cylinder ITEM # PART #

# FOR ASSY.

NAME

*

------------------- Cylinder assembly (See chart below)

1

1K 2K 3K 4 5K 6K 7 8K 9 10 11 12 13 14 15 16 K

NSS Wiper, cylinder NSS Seal NSS Ring, wear 28142-00 Bearing NSS Ring, backup NSS O ring ------------------- Rod, cylinder (See chart below) NSS Ring, wear 28137-00 Piston 13857-01 Ball, steel 30512-01 Spring 30556-00 Pin 30555-00 Retainer ------------------- Tube, cylinder (See chart below) 49548-00 Screw 11897-03 Washer, seal 311418-000 Kit, seal (Contains Items Marked with “K”)

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS

Three Stage Free Lift Cylinder Mast height

Assembly Item # *

Rod Item # 7

Tube Item # 14

83/180 Inch [2108/4572 mm]

311497-000

28141-02

310965-000

87/189 Inch [2210/4724 mm]

311497-001

28141-03

310965-001

90/198 Inch [2286/5029 mm]

311497-002

28141-04

310965-002

95/210 Inch [2413/5334 mm]

311497-003

28141-05

310965-003

107/240 Inch [2718/6096 mm]

311497-004

28141-13

310965-004

119/270 Inch [3023/6858 mm]

311497-005

28141-08

310965-005

140/300 Inch [3556/7620 mm]

311497-006

28141-12

310965-006

January 09, 2002

Return

BT Prime-Mover, Inc.

127

Quality Parts

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BT Prime-Mover, Inc.

Quality Parts

7000 Operating Function - Lifting Device 7000 Operating Function Lifting Device

Return

BT Prime-Mover, Inc.

Quality Parts

7105-001 7105-001

1

2

130

Return

BT Prime-Mover, Inc.

June 18, 2001

Quality Parts

7105-001

7105-001 Mast pivot ITEM # PART # 1 2

305722-000 29983

June 18, 2001

Return

# FOR ASSY.

NAME Plate, mast mounting Screw

BT Prime-Mover, Inc.

UNITS

1 2

131

Quality Parts

7116-100 7116-100

4

3

5 6

1 2

13

7

8

9 10 11

15 14

12

132

Return

BT Prime-Mover, Inc.

January 18, 2002

Quality Parts

7116-100

7116-100 3 Stage mast outer column ITEM # PART #

NAME

# FOR ASSY.

1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Shim, 0.05 in. [1.27 mm] Shim, 0.08 in. [2.03 mm] Bearing Link Chain, lift (See Chart Below) Anchor Column, outer (Consult Factory) Nut Lockwasher Bracket (See Chart Below) Sheave, cable Screw Screw Nut 1 Port cylinder assembly (See Fig.# 6615-100) 2 Port cylinder assembly (See Fig.# 6615-100)

As Req’d.

As Req’d.

2 2 2 2 1 1 1 1 1 1 2 2 1 1

11857-05 11857-09 21089-02 312263-000 ------------------312264-000 ------------------301960-008 50000-11 ------------------312265-000 20460 174712 312079-000 -------------------------------------

UNITS

Three Stage Mast Mast height

Lift Chain Item # 4

Bracket Item # 9

83/180 Inch [2108/4572 mm]

310864-000

311644-001

87/189 Inch [2210/4724 mm]

310864-001

311644-001

90/198 Inch [2286/5029 mm]

310864-002

311644-000

95/210 Inch [2413/5334 mm]

310864-003

311644-000

107/240 Inch [2718/6096 mm]

310864-004

311644-001

119/270 Inch [3023/6858 mm]

310864-005

311644-001

140/300 Inch [3556/7620 mm]

310864-006

311644-001

January 18, 2002

Return

BT Prime-Mover, Inc.

133

Quality Parts

7117-100 7117-100 1 2

3 4 5 6

7

8 10

10

9

10 11

12 1 2

134

Return

BT Prime-Mover, Inc.

January 18, 2002

Quality Parts

7117-100

7117-100 3 Stage mast intermediate column ITEM # PART #

NAME

# FOR ASSY.

1 1 2 3 4 5 6 7 8 9 10 11 12

Shim, 0.05 in. [1.27 mm] Shim, 0.08 in. [2.03 mm] Bearing Sheave, chain Washer, flat Screw, cap Screw Column, Intermediate (Consult Factory) Sheave, hose Screw, cap Washer, flat Screw, cap Sheave, cable

As Req’d.

As Req’d.

4 2 2 2 2 1 1 1 3 1 1

11857-05 11857-09 21089-02 312267-000 311682-000 301652-016 302772-040 ----------------301837-000 301957-060 50000-15 200443 312266-000

January 18, 2002

Return

BT Prime-Mover, Inc.

UNITS

135

Quality Parts

7118-100 7118-100

6

5 4

7

8

3

12 9

10

11 1 2

136

Return

BT Prime-Mover, Inc.

October 01, 2001

Quality Parts

7118-100

7118-100 3 Stage mast inner column ITEM # PART # 1 1 2 3 4 5 6 7 8 9 10 11 12

11857-05 Shim, 0.05 in. [1.27 mm] 11857-09 Shim, 0.08 in. [2.03 mm] 21089-02 Bearing ------------------- Cylinder assembly (See Fig.# 7170-100) 301957-035 Screw, cap 11009-08 Lockwasher ------------------- Column, inner (Consult Factory) ------------------- Chain (See Fig.# 7116-100) 311211-000 Pin 11157-03 Pin, cotter 15677-08 Clamp 301826-020 Screw, cap 301960-006 Nut

October 01, 2001

Return

# FOR ASSY.

NAME

BT Prime-Mover, Inc.

UNITS

As Req’d.

As Req’d.

2 1 2 2 1 2 2 4 1 1 1

137

Quality Parts

7130-100 7130-100

1

6 5

2 3

3

5

4

6 4 138

Return

BT Prime-Mover, Inc.

October 09, 2001

Quality Parts

7130-100

7130-100 Platform ITEM # PART # 1 2 3 4 5 5 6

------------------------------------311211-000 11157-03 11857-10 11857-11 49832-00

October 09, 2001

Return

NAME

# FOR ASSY.

Platform assembly (See Fig.# 0340-100) Chain (See Fig.# 7170-100) Pin Pin, cotter Shim, 0.050 inch (1.27 mm) Shim, 0.025 inch (0.635 mm) Bearing

1 2 2 4 As Req’d.

As Req’d.

4

BT Prime-Mover, Inc.

UNITS

139

Quality Parts

7170-100 7170-100 8

1 2

3 9 10

5 6 7 18

4

11

12 16

7

17 13

14

15

140

Return

BT Prime-Mover, Inc.

February 22, 2002

Quality Parts

7170-100

7170-100 3 Stage mast lifting gear ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Bolt, shoulder Washer, flat Sheave, cable Screw, flathead Plate, sheave Spacer Sheave, chain Screw, flathead Bumper Washer Screw, set Shaft Nut, flanged Cylinder assembly (See Fig.# 6620-100) Nut Anchor Link Chain, lift (See Chart below)

200443 50000-15 312266-000 302406-020 311174-000 311175-000 312267-000 49319-06 29475-00 29474-00 11271-36 311176-000 301654-024 ------------------312079-000 312264-000 312263-000 -------------------

# FOR ASSY.

UNITS

1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 2 2 2

Three Stage Mast

February 22, 2002

Return

Mast height

Lift Chain Item # 18

83/180 Inch [2108/4572 mm]

310864-007

87/189 Inch [2210/4724 mm]

310864-008

90/198 Inch [2286/5029 mm]

310864-009

95/210 Inch [2413/5334 mm]

310864-010

107/240 Inch [2718/6096 mm]

310864-011

119/270 Inch [3023/6858 mm]

310864-012

140/300 Inch [3556/7620 mm]

310864-013

BT Prime-Mover, Inc.

141

Quality Parts

7410-000 7410-000

1 2 3 9

4 6 8 5

7

6

142

Return

BT Prime-Mover, Inc.

May 15, 2002

Quality Parts

7410-000

7410-000 Fork assembly ITEM # PART # 1 2 3 4 5 6 7 8 9

301960-016 11009-10 11016-05 312270-000 312271-000 11025-11 310954-000 -----------------------------------

# FOR ASSY.

NAME Nut Lockwasher Washer, flat Spacer Screw Ring, retaining Shaft, fork Fork (See chart below) Platform assembly (See Fig.# 0340-100)

UNITS

2 2 2 4 2 4 2 2 1

Fork Thickness

Length

Item # 8

1.5 inch [38.1 mm]

30 inch [762 mm]

311301-030

1.5 inch [38.1 mm]

32 inch [812.8 mm]

311301-032

1.5 inch [38.1 mm]

36 inch [914.4 mm]

311301-036

1.5 inch [38.1 mm]

40 inch [1016 mm]

311301-040

1.5 inch [38.1 mm]

42 inch [1066.8 mm]

311301-042

1.5 inch [38.1 mm]

48 inch [1219.2 mm]

311301-048

1.5 inch [38.1 mm]

54 inch [1371.6 mm]

311301-054

1.5 inch [38.1 mm]

55 inch [1397 mm]

311301-055

1.5 inch [38.1 mm]

60 inch [1524 mm]

311301-060

2 inch [50.8 mm]

54 inch [1371.6 mm]

311302-054

2 inch [50.8 mm]

60 inch [1524 mm]

311302-060

2 inch [50.8 mm]

66 inch [1676.4 mm]

311302-066

2 inch [50.8 mm]

72 inch [1828.8 mm]

311302-072

2 inch [50.8 mm]

76 inch [1930.4 mm]

311302-076

2 inch [50.8 mm]

84 inch [2133.6 mm]

311302-084

2 inch [50.8 mm]

90 inch [2286 mm]

311302-090

2 inch [50.8 mm]

96 inch [32438.4 mm]

311302-096

May 15, 2002

Return

BT Prime-Mover, Inc.

143

Quality Parts

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BT Prime-Mover, Inc.

Quality Parts

8000 Peripheral / Installation Equipment 8000 Peripheral / Installation Equipment

Return

BT Prime-Mover, Inc.

Quality Parts

8200-000 8200-000

W

HE EL

DIR EC TIO

N BA

1

TT

ER Y

LE

VE

L

2

146

Return

BT Prime-Mover, Inc.

December 10, 2001

Quality Parts

8200-000

8200-000 Wire guidance ITEM # PART # 1 2

312272-000 Switch ------------------ Platform (State model and serial number)

December 10, 2001

Return

# FOR ASSY.

NAME

BT Prime-Mover, Inc.

UNITS

1 1

147

Quality Parts

8520-000 8520-000

2

1

148

Return

BT Prime-Mover, Inc.

June 28, 2001

Quality Parts

8520-000

8520-000 Fire extinguisher ITEM # PART # 1 2

309732-000 26215-00

June 28, 2001

Return

# FOR ASSY.

NAME Clamp, hose Extinguisher, fire

BT Prime-Mover, Inc.

UNITS

2 1

149

Quality Parts

8525-000 8525-000

1

2 3

4

150

Return

BT Prime-Mover, Inc.

May 23, 2002

Quality Parts

8525-000

8525-000 Safety belt, tether ITEM # PART # 1

29346-00

1

305506-000

2 3 3 3 3 3 3 4

29595-00 14959-04 14959-03 14959-00 29524-00 14959-01 14959-02 307913-000

May 23, 2002

Return

# FOR ASSY.

NAME Tether, retractable (6-7 feet [1.82 - 2.13 m] with 2 inch [50 mm] web) Tether, retractable (11 feet [3.35 m] with 2 inch [50 mm] web) Line, tether Belt, extra small safety (28-36 inch [711-914 mm]) Belt, small safety (32-40 inch [812-1016 mm]) Belt, medium safety (36-44 inch [914-1117 mm]) Belt, medium safety (use with tether 305506-000) Belt, large safety (40-48 inch [1016-1219 mm]) Belt, extra large safety (44-52 inch [1117-1320 mm]) Harness, body

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 1 1 1 1 1

151

Quality Parts

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Return

BT Prime-Mover, Inc.

Quality Parts

9000 Options / Attachments 9000 Options / Attachments

Return

BT Prime-Mover, Inc.

Quality Parts

9180-000 9180-000

WH EEL DIR ECTIO N

BATT ER YLE

VE

L

2

1

3

154

Return

BT Prime-Mover, Inc.

February 11, 2002

Quality Parts

9180-000

9180-000 Fork extensions ITEM # PART # 1 1 2 3

29084-00 29084-01 NSS 14994-05

February 11, 2002

Return

# FOR ASSY.

NAME Platform, 48 X 96 inch (1219 X 2438 mm) Platform, 50 X 96 inch (1270 X 2439 mm) Nameplate Screw, cap

BT Prime-Mover, Inc.

UNITS

1 1 1 8

155

Quality Parts

9360-000 9360-000

2

3 4

1

2

6

5 1 7

156

Return

BT Prime-Mover, Inc.

May 20, 2002

Quality Parts

9360-000

9360-000 Extra lights ITEM # PART # 1 2 * 2 * 3 4 5 6 7

49771-09 311691-001 302620-000 311691-002 302621-000 312350-000 50003-02 301654-008 15677-08 ------------------

May 20, 2002

Return

# FOR ASSY.

NAME Fitting, wire Light, adjustable 24 Volt Bulb, 24 Volt light Light, adjustable 36 Volt Bulb, 36 Volt light Plate Screw Nut, flange Clamp Light harness (See Fig.# 5390-200)

BT Prime-Mover, Inc.

4 2 1 2 1 2 4 4 2 1

UNITS 24 Volt 24 Volt 36 Volt 36 Volt

157

Quality Parts

9370-000 9370-000

2 4 3 1

5

158

Return

BT Prime-Mover, Inc.

January 16, 2002

Quality Parts

9370-000

9370-000 Warning lights / alarm ITEM # PART #

UNITS

1

301825-012

Screw, slotted

2

2 2 3

305979-000 305979-006 306366-000

Light, 24 Volt Amber flashing Light, 36 Volt Amber flashing Lens, Amber

1 1 1

24 Volt 36 Volt

2 2 3

305979-001 305979-005 306368-000

Light, 24 Volt Red flashing Light, 36 Volt Red flashing Lens, Red

1 1 1

24 Volt 36 Volt

2 2 3

305979-004 305979-007 306367-000

Light, 24 Volt Blue flashing Light, 36 Volt Blue flashing Lens, Blue

1 1 1

24 Volt 36 Volt

2 3

305979-002 306366-000

Light, 24/36 Volt Amber strobe Lens, Amber

1 1

24/36 Volt

2 3

305979-003 306368-000

Light, 24/36 Volt Red strobe Lens, Red

1 1

24/36 Volt

4 4 4

306369-000 311318-000 303305-000

Flashing, 24 Volt bulb Flashing, 36 Volt bulb Tube, 24/36 Volt flash (strobe light)

1 1 1

24 Volt 36 Volt 24/36 Volt

5 * *

306186-000 52-07907-00 49771-00

Fitting, socket wire Cable (14 feet [4267 mm]) Fitting, female receptacle wire

January 16, 2002

Return

# FOR ASSY.

NAME

BT Prime-Mover, Inc.

2 As Req’d.

2

159

Quality Parts

9375-000 9375-000

5160 3 1 2

160

Return

BT Prime-Mover, Inc.

May 06, 2002

Quality Parts

9375-000

9375-000 Travel alarm ITEM # PART # 1 2 3

301826-016 49771-01 49283-00

May 06, 2002

Return

# FOR ASSY.

NAME Screw, cap Fitting, wire Alarm

UNITS

2 2 1

BT Prime-Mover, Inc.

161

Quality Parts

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Return

BT Prime-Mover, Inc.

Quality Parts

10000 Tools 10000 Tools

Return

BT Prime-Mover, Inc.

Quality Parts

10010-001 10010-001

1

2 3

164

Return

BT Prime-Mover, Inc.

May 23, 2002

Quality Parts

10010-001

10010-001 Electrical controllers (Handset) ITEM # PART # 1 2 3

312603-000 312605-000 312606-000

# FOR ASSY.

NAME Kit, handset Cord, handset molex end Cord, handset RJ11 end

UNITS

1 1 1

Figure 10015-000 tool

May 23, 2002

Return

BT Prime-Mover, Inc.

165

Quality Parts

10020-000 10020-000

1 3

2 4

6

5

166

Return

BT Prime-Mover, Inc.

May 23, 2002

Quality Parts

10020-000

10020-000 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

May 23, 2002

Return

# FOR ASSY.

NAME Adapter, flush and hard to reach Lifter, battery pack Tool, bearing installing Socket, relief valve Lubricant, lift truck Lubricant, 2 oz. Molykote Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ML tube #515 gasket eliminator

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 1 1 1 1

167

Quality Parts

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Return

BT Prime-Mover, Inc.

Quality Parts

11000 Alphabetical/Numerical Index 11000 Alphabetical/ Numerical Index

Return

BT Prime-Mover, Inc.

This page intentionally left blank

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BT Prime-Mover, Inc.

OPX30 Electrical Order Picker Alphabetical Index

OPX30 ELECTRIC ORDER PICKER Alphabetical Index

This Alphabetical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers.

Description Actuator, emergency stop Adapter Adapter, flush and hard to reach Alarm Alarm Anchor Anchor Anchor Armature Armature assembly Armature assembly Armature assembly Armature assembly Axle Axle, shaft Ball Ball, steel Bar, bus Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing, commutator Bearing, commutator Bearing, commutator Bearing, commutator Bearing, drive end Bearing, drive end Bearing, drive end Bearing, drive end Bearing, flanged Belt, extra large safety Belt, extra small safety Belt, large safety Belt, medium safety Belt, medium safety Belt, small safety Bezel Bezel, light Block, fuse Blocking Blocking Blocking Bolt, drive tire Bolt, shoulder Box, manual Bracket Bracket Bracket Bracket Bracket Bracket Bracket Bracket Bracket Bracket Bracket Bracket, display Brake assembly Breather Brush Brush Brush Brush Brush and spring assembly Bucket, dash Bucket, dash

May 24, 2002

Return

Part# 307618-000 312230-000 202154 310457-000 49283-00 312264-000 312264-000 312264-000 312198-000 300415-000 301497-000 312153-000 312162-000 312190-000 311162-000 312220-000 13857-01 311486-000 21089-02 21089-02 21089-02 21089-02 25189-02 28142-00 29630-00 312188-000 312211-000 312211-000 49832-00 300412-000 300412-000 300420-000 300420-000 300412-000 300412-000 312160-000 312160-000 11695-11 14959-02 14959-04 14959-01 14959-00 29524-00 14959-03 307596-000 29823-00 49387-02 312474-000 312475-000 312476-000 312206-000 200443 300771-002 21654-00 311363-000 311644-000 311644-000 311644-000 311644-001 311644-001 311644-001 311644-001 311644-001 311977-000 310967-000 311343-000 312527-000 300417-000 300430-000 300430-000 300430-000 312227-000 311306-000 311306-001

FIG.# Item#

Description

5310-000 4330-000 10020-000 5160-000 9375-000 7105-001 7116-100 7170-100 3370-000 1750-000 1750-100 1760-000 1760-100 2550-000 3550-000 4180-000 6620-100 5436-001 7105-001 7116-100 7117-100 7118-100 0390-000 6620-100 6615-100 2550-000 3550-000 3550-100 7130-100 1760-000 1760-100 1750-000 1750-100 1750-000 1750-100 1760-000 1760-100 0641-000 8525-000 8525-000 8525-000 8525-000 8525-000 8525-000 5511-001 5120-000 5390-200 0390-000 0390-000 0390-000 3530-000 7170-100 0850-000 0641-000 0455-000 7105-001 7105-001 7116-100 7105-001 7105-001 7105-001 7105-001 7105-001 0680-000 0340-100 3370-000 6120-000 1750-000 1750-100 1760-000 1760-100 4330-000 0340-100 0340-100

Bulb, 24 Volt light Bulb, 24 Volt light Bulb, 24 Volt light Bulb, 36 Volt light Bulb, 36 Volt light Bulb, 36 Volt light Bumper Bushing Bushing, flanged Bushing, flat Cable (14 feet [4267 mm]) Cable assembly Cable assembly Cable, B-/A1 Cable, B+/A1 Cable, D1/Fuse Cable, Fuse/B+ Cable, M-/A2 Cable, mast Cable, mast Cable, mast Cable, mast Cable, mast Cable, mast Cable, mast Cable, mast Cable, mast Cable, mast Cable, mast Cable, mast Cable, mast Cable, mast Cable, Negative Cable, Positive Cable, S1/E2 Cable, S2/E1 Cam, bottom Cam, spacer center Cam, top Cap, spinner Card, platform Card, steer power Card, traction manager Case, gear Chain, lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, lift Clamp Clamp Clamp Clamp Clamp Clamp, bar Clamp, cable Clamp, hose Coil

2 6 1 2 3 5 5 16 3 5 5 6 6 19 2 3 10 4 2 2 2 2 1 4 14 17 6 8 6 15 15 12 12 3 4 5 5 20 3 3 3 3 3 3 1 4 10 5 11 9 1 1 16 3 5 9 9 9 9 9 9 9 9 4 4 1 10 9 9 10 11 3 6 6

BT Prime-Mover, Inc.

Part# 302620-000 302620-000 302620-000 302621-000 302621-000 302621-000 29475-00 312196-000 11695-13 310538-000 52-07907-00 26203-04 311874-000 307132-001 307132-003 307130-003 307132-004 307132-002 311743-000 311744-000 311745-000 311746-000 311747-000 311748-000 311749-000 311700-000 311700-000 311701-000 311702-000 311703-000 311704-000 311705-000 311241-001 311241-000 312549-000 312549-001 312215-000 312214-000 312213-000 135459 312246-000 312243-000 312242-000 312165-000 310864-000 310864-000 310864-001 310864-001 310864-002 310864-002 310864-003 310864-003 310864-004 310864-004 310864-005 310864-005 310864-006 310864-006 310864-007 310864-008 310864-009 310864-010 310864-011 310864-012 310864-013 15677-08 15677-08 49278-01 49709-09 49709-09 21646-00 49829-02 309732-000 304797-000

FIG.# Item# 5120-000 5120-000 9360-000 5120-000 5120-000 9360-000 7170-100 3310-000 4111-000 4111-000 9370-000 0641-000 0641-000 5430-001 5430-001 5430-001 5430-001 5430-001 5395-100 5395-100 5395-100 5395-100 5395-100 5395-100 5395-100 5395-100 5395-100 5395-100 5395-100 5395-100 5395-100 5395-100 5430-001 5430-001 5430-001 5430-001 4105-000 4105-000 4105-000 4111-000 5100-100 5100-001 5100-001 2550-000 7105-001 7116-100 7105-001 7116-100 7105-001 7116-100 7105-001 7116-100 7105-001 7116-100 7105-001 7116-100 7105-001 7116-100 7170-100 7170-100 7170-100 7170-100 7170-100 7170-100 7170-100 7118-100 9360-000 5395-100 0455-000 5430-001 0641-000 5395-100 8520-000 6220-000

* * * * * * 9 5 8 7 * 9 18 10 14 3 9 1 2 2 2 2 2 2 2 10 10 10 10 10 10 10 6 8 12 13 6 5 4 1 7 15 3 2 4 4 4 4 4 4 4 4 4 4 4 4 4 4 18 18 18 18 18 18 18 10 6 9 2 16 25 5 1 7

171

OPX30 ELECTRIC ORDER PICKER Alphabetical Index Description Coil Coil kit, field Coil kit, field Coil kit, field Coil kit, field Coil, 24 Volt Cone, bearing Cone, bearing Cone, bearing Connector, SB-350 BLUE housing Connector, SB-350 GRAY housing Connector, SB-350 RED housing Connector, SB-350 YELLOW housing Console Console Contact block, emergency stop Contactor Contactor Controller, drive Controller, drive Cord, handset molex end Cord, handset RJ11 end Coupler Cover Cover Cover Cover, commutator end Cover, commutator end Cover, commutator end Cover, commutator end Cover, drive end Cover, drive end Cover, drive end Cover, drive end Cover, front Cover, left Cover, pedal Cover, rear Cover, right hand Cup, bearing Cup, bearing Cup, bearing Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Decal, 15 AMP Decal, 350 AMP Decal, 350 AMP Decal, 40 AMP Decal, 40 AMP Decal, 500 AMP Decal, 500 AMP Decal, brake release Decal, brake release bolts Decal, ESD Decal, ESD Decal, manual lowering Decal, OPX30 Decal, PRIME MOVER logo Decal, Rugged...Reliable...Right Decal, Warning Decal, Warning

172

Return

Part# 311489-000 312141-000 312147-000 312384-000 312387-000 312197-000 312169-000 312171-000 312182-000 49854-07 49854-02 49854-05 49854-06 311303-000 312388-000 307619-000 312258-000 312262-000 312257-000 312257-001 312605-000 312606-000 308427-001 311265-000 312179-000 312241-000 301494-000 301494-000 312158-000 312164-000 310241-000 312146-000 312150-000 312159-000 311141-000 311128-000 300764-000 311123-000 311129-000 312170-000 312172-000 312183-000 311497-000 311497-001 311497-002 311497-003 311497-004 311497-005 311497-006 311587-000 311587-001 311587-002 311587-003 311587-004 311587-005 311587-006 311587-007 311587-008 311587-009 311587-010 311587-011 311587-012 311587-013 29410-04 29410-10 29410-10 29410-09 29410-09 29410-08 29410-08 312139-000 312139-000 312138-000 312138-000 311904-000 311710-000 310464-000 311722-000 307500-000 307501-000

FIG.# Item#

Description

6220-000 1750-000 1750-100 1760-000 1760-100 3370-000 2550-000 2550-000 2550-000 5192-000 5192-000 5192-000 5192-000 0340-100 0680-000 5310-000 5610-000 5630-000 5460-000 5460-000 10010-001 10010-001 4111-000 0340-100 2550-000 5100-001 1750-000 1750-100 1760-000 1760-100 1750-000 1750-100 1760-000 1760-100 0340-000 0340-000 0641-000 0340-000 0340-000 2550-000 2550-000 2550-000 6620-100 6620-100 6620-100 6620-100 6620-100 6620-100 6620-100 6615-100 6615-100 6615-100 6615-100 6615-100 6615-100 6615-100 6615-100 6615-100 6615-100 6615-100 6615-100 6615-100 6615-100 0850-000 0850-000 5436-001 0850-000 5436-001 0850-000 5436-001 4105-000 0850-000 0850-000 5100-001 0850-000 0850-000 0850-000 0850-000 0850-000 0850-000

Decal, Warning Dipstick Display, dash Drive motor assembly Drive motor assembly Drive unit, “E” Drive unit, “EE” Elbow, 90° Elbow, 90° Elbow, 90° Elbow, 90° Encoder Extinguisher, fire Fan Fan Fan Fan Fan assembly Fan assembly Filter Fitting, bulkhead Fitting, bulkhead Fitting, bulkhead Fitting, female receptacle wire Fitting, grease Fitting, grease Fitting, grease Fitting, socket wire Fitting, wire Fitting, wire Fitting, wire Fitting, wire Fitting, wire Fitting, wire Flashing, 24 Volt bulb Flashing, 36 Volt bulb Fork Fork Fork Fork Fork Fork Fork Fork Fork Fork Fork Fork Fork Fork Fork Fork Fork Frame, windshield Frame, windshield Fuse, 10 AMP Fuse, 350 Amp Fuse, 40 Amp Fuse, 500 Amp Gasket Gasket, windshield Gasket, windshield Gear Gear Gear Gear Gear and pinion set Gear, high Gear, intermediate speed Gear, low speed Grill, fan Grommet Grommet Handle assembly, standard Harness, body Harness, brake limit switch Harness, chassis Harness, fuse Harness, horn Harness, key/emergency

2 7 7 9 9 2 6 7 15 1 1 1 1 3 9 2 1 1 1 1 2 3 11 7 12 2 14 14 16 16 4 2 3 3 12 9 12 3 1 * 8 * * * * * * * * ** * ** * ** * ** * ** * ** * ** * 4 6 7 5 5 7 6 11 2 1 10 3 10 11 12 8 9

BT Prime-Mover, Inc.

Part# 311711-000 312083-000 311262-000 311344-000 311353-000 312088-000 312089-000 49619-02 49623-02 49653-03 49653-13 312218-000 26215-00 301280-000 301280-001 301280-001 312151-000 49396-00 49396-01 311495-000 49634-02 49634-03 49634-03 49771-00 11160-09 11160-09 312224-000 306186-000 49771-00 49771-01 49771-09 49771-09 49771-09 49771-09 306369-000 311318-000 311301-030 311301-032 311301-036 311301-040 311301-042 311301-048 311301-054 311301-055 311301-060 311302-054 311302-060 311302-066 311302-072 311302-076 311302-084 311302-090 311302-096 310828-000 311431-000 25275-01 312612-000 312255-000 312256-000 312231-000 305061-002 305061-003 312085-000 312166-000 312168-000 312239-000 312177-000 312237-000 312236-000 312232-000 310356-000 11813-17 11813-17 312498-000 307913-000 311432-000 312529-000 312062-000 311699-000 311434-000

FIG.# Item# 0850-000 0455-000 5201-000 1760-000 1760-100 0455-000 0455-000 6120-000 6125-100 6120-000 6120-000 4111-000 8520-000 1750-000 1750-100 1760-100 1760-000 1740-000 1740-000 6220-000 6125-100 6120-000 6125-100 9370-000 3550-000 3550-100 4180-000 9370-000 5390-200 9375-000 5390-200 5390-200 5390-200 9360-000 9370-000 9370-000 7410-000 7410-000 7410-000 7410-000 7410-000 7410-000 7410-000 7410-000 7410-000 7410-000 7410-000 7410-000 7410-000 7410-000 7410-000 7410-000 7410-000 0820-000 0820-000 5390-200 5436-001 5436-001 5436-001 4330-000 0820-000 0820-000 0455-000 2550-000 2550-000 4330-000 2550-000 4330-000 4330-000 4330-000 0680-000 0340-000 5395-100 0642-000 8525-000 5390-000 5397-001 5390-200 5390-000 5390-000

17 14 1 1 1 K KK 4 21 3 9 12 2 6 6 7 8 1 1 11 19 1 6 * 9 3 7 5 13 2 3 6 12 1 4 4 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 2 2 9 17 18 19 7 4 4 17 3 5 15 10 13 12 8 10 7 7 1 4 4 3 8 2 3

May 24, 2002

OPX30 ELECTRIC ORDER PICKER Alphabetical Index Description Harness, OHG light Harness, OHG light Harness, steer position switch Harness, switch Harness, switch Harness, travel/rack lights Hood, light Horn Horn, platform Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hourmeter Housing Housing, base Housing, base Housing, cover Housing, cover Hub Hub Jack, ESD Key Key Key switch assembly Key woodruff Key, set Kit, “EE” band Kit, axle shaft Kit, drive gear Kit, guide and insulator Kit, guide and insulator Kit, handset Kit, lead assembly Kit, lead assembly Kit, lead assembly Kit, lead assembly Kit, ring set Kit, seal Kit, seal Kit, seal Kit, seal Kit, seal (2W poppet valve) Kit, seal (check valve) Kit, seal (check valve) Kit, seal (compensator valve) Kit, seal (proportional seal) Kit, seal (relief valve) Kit, service Kit, service Latch Latch, cover Lens, Amber Lens, Amber Lens, Blue Lens, Red Lens, Red Lever Lever Lift motor assembly Lift motor assembly Lifter, battery pack Light, 24 Volt Amber flashing Light, 24 Volt Blue flashing Light, 24 Volt Red flashing Light, 24/36 Volt Amber strobe Light, 24/36 Volt Red strobe Light, 36 Volt Amber flashing Light, 36 Volt Blue flashing Light, 36 Volt Red flashing Light, adjustable 24 Volt Light, adjustable 36 Volt

May 24, 2002

Return

Part# 312376-000 312376-000 311437-000 312057-000 312057-000 312382-000 311360-000 310456-000 312245-000 311751-000 311758-000 311758-000 49516-01 49516-44 49641-47 49641-48 49641-49 49641-50 49641-51 49641-52 49641-53 302201-000 312234-000 312249-000 312249-000 312247-000 312247-000 312199-000 312209-000 312244-000 312080-000 312080-000 311195-000 310497-000 311196-000 311355-000 312193-000 312194-000 312261-000 312261-000 312603-000 310780-000 310780-000 312156-000 312156-000 312219-000 306311-000 311416-000 311418-000 312192-000 305119-000 305119-000 305119-000 305121-000 311507-000 311508-000 312259-000 312259-000 311529-000 311555-000 306366-000 306366-000 306367-000 306368-000 306368-000 312252-000 312252-000 311352-000 311354-000 300128-000 305979-000 305979-004 305979-001 305979-002 305979-003 305979-006 305979-007 305979-005 311691-001 311691-002

FIG.# Item#

Description

5390-200 5390-200 5397-001 5390-200 5390-200 5390-200 0340-000 5160-000 5100-100 6125-100 6120-000 6120-000 6125-100 6125-100 6125-100 6125-100 6125-100 6125-100 6125-100 6125-100 6125-100 5290-000 4330-000 5310-000 5320-000 5310-000 5320-000 3370-000 3530-000 5100-001 0455-000 0455-000 5310-000 1760-000 5310-000 1760-100 2550-000 2550-000 5610-000 5630-000 10010-001 1750-000 1750-100 1760-000 1760-100 4180-000 6140-000 6615-100 6620-100 2550-000 6220-000 6220-000 6220-000 6220-000 6220-000 6220-000 5610-000 5630-000 0340-000 0340-000 9370-000 9370-000 9370-000 9370-000 9370-000 5310-000 5320-000 1750-100 1750-000 10020-000 9370-000 9370-000 9370-000 9370-000 9370-000 9370-000 9370-000 9370-000 9360-000 9360-000

Light, dome 24 Volt 29821-00 Light, dome 36 Volt 29821-01 Light, work 24 Volt 29820-00 Light, work 36 Volt 29820-01 Line, tether 29595-00 Link 312263-000 Link 312263-000 Link 312263-000 Load wheel assembly 312210-000 Load wheel assembly 312210-000 Lockwasher 11009-05 Lockwasher 11009-06 Lockwasher 11009-06 Lockwasher 11009-08 Lockwasher 11009-10 Lockwasher 11009-11 Lockwasher 11009-11 Lockwasher 14988-02 Lockwasher 50000-11 Lockwasher 50000-11 Lockwasher 50001-07 Lockwasher 50001-11 Loctite spray can, N primer 301583-000 Loctite tube, #RC680 301582-000 Loctite, 50 ML tube #515 gasket eliminator301584-000 Lubricant, 2 oz. Molykote 200025 Lubricant, lift truck 49670-00 Manifold, lift 311312-000 Manual, OPERATOR’S 311345-000 Manual, PARTS 311346-000 Manual, SERVICE 311348-000 Mat, floor 311308-000 Mat, pedal 311309-000 Motor assembly 312226-000 Nipple 311494-000 Nut 20016 Nut 20081 Nut 20249 Nut 20257 Nut 11129-05 Nut 301654-008 Nut 301654-008 Nut 301654-008 Nut 301654-008 Nut 301654-008 Nut 301654-010 Nut 301960-006 Nut 301960-008 Nut 301960-008 Nut 301960-016 Nut 302154-006 Nut 312079-000 Nut 312079-000 Nut 312079-000 Nut 312079-000 Nut 312086-000 Nut 312167-000 Nut 312180-000 Nut 49624-02 Nut, clip 14851-04 Nut, clip 14851-04 Nut, flange 301654-008 Nut, flanged 301654-008 Nut, flanged 301654-008 Nut, flanged 301654-010 Nut, flanged 301654-010 Nut, flanged 301654-024 O ring 12391-07 O ring 12391-07 O ring 12391-07 O ring 12391-10 O ring 312082-000 O ring 49604-02 O ring 49604-02 O ring 49604-02 O ring 49604-02 Paint, Prime-Mover BLACK 52-00221-00 Paint, Prime-Mover RED 52-00279-00 Paint, SAFETY ORANGE 52-00247-00 Paint, SAFETY YELLOW 52-00237-00

2 5 2 1 4 7 6 3 2 8 2 7 11 18 23 23 23 23 23 23 23 1 10 6 4 4 2 4 4 16 8 16 1 18 * 17 23 24 * * 1 11 11 13 13 2 K K K 22 * * * * * * 2 2 14 2 3 3 3 3 3 7 5 1 1 2 2 2 2 2 2 2 2 2 2 2

BT Prime-Mover, Inc.

Part#

FIG.# Item# 5120-000 5120-000 5120-000 5120-000 8525-000 7105-001 7116-100 7170-100 3550-000 3550-100 0641-000 5100-001 5436-001 7118-100 7410-000 5100-001 5100-100 5100-001 7105-001 7116-100 0680-000 5436-001 10020-000 10020-000 10020-000 10020-000 10020-000 6220-000 0850-000 0850-000 0850-000 0340-100 3310-000 4330-000 6220-000 4111-000 5436-001 4105-000 0680-000 0641-000 0450-000 0455-000 0641-000 0820-000 5395-100 0390-000 7118-100 7105-001 7116-100 7410-000 5310-000 0455-000 7105-001 7116-100 7170-100 0455-000 2550-000 2550-000 6125-100 0340-100 0680-000 9360-000 0340-100 5100-001 0340-000 0340-000 7170-100 6125-100 6125-100 6125-100 6615-100 0455-000 6125-100 6125-100 6125-100 6125-100 0850-000 0850-000 0850-000 0850-000

3 3 1 1 2 3 3 17 5 7 13 8 21 5 2 6 5 12 8 8 6 15 * * * 6 5 1 * * * 15 1 2 10 2 12 12 7 1 7 4 24 5 8 10 12 7 7 1 9 7 13 13 15 18 4 13 20 1 3 5 13 14 4 15 13 2 14 16 8 13 3 10 13 17 13 13 13 13

173

OPX30 ELECTRIC ORDER PICKER Alphabetical Index Description Panel, front Pedal Pedal Pedal assembly Pin Pin Pin Pin Pin, cotter Pin, cotter Pin, cotter Pin, cotter Pin, roll Pin, spiral Pipe Pipe Piston Piston Plate Plate Plate Plate, adapter Plate, battery stop Plate, brush Plate, brush Plate, brush Plate, brush Plate, control panel Plate, cover Plate, friction Plate, heat sink Plate, mast mounting Plate, mounting Plate, pump support Plate, sheave Platform Platform Plug Plug Plug Plug, bearing Plug, dipstick Plug, drain Plunger assembly Pump, lift Retainer Ring, pivot Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retaining Ring, stop Rocket Rod cylinder Rod cylinder Rod cylinder Rod cylinder Rod cylinder Rod cylinder Rod cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Roller, battery Screw Screw Screw Screw Screw Screw

174

Return

Part# 311142-000 310947-000 311399-000 29252-00 13282-00 30556-00 311211-000 311211-000 11157-03 11157-03 11157-03 11429-01 11073-11 312223-000 311731-000 311732-000 28137-00 29634-00 311471-001 312217-000 312350-000 312228-000 310952-000 301493-000 301493-000 301493-000 301493-000 311844-000 312321-000 312200-000 311275-000 305722-000 312201-000 311398-000 311174-000 29084-00 29084-01 307595-000 312081-000 49274-10 312222-000 312084-000 312081-000 29830-00 311361-000 30555-00 312221-000 11025-01 11025-16 11898-02 11898-02 300413-000 300413-000 300413-000 300413-000 312386-000 11025-11 27892-00 311473-000 304101-000 304101-001 304101-002 304101-003 304101-004 304101-005 304101-006 28141-02 28141-03 28141-04 28141-05 28141-08 28141-12 28141-13 25204-05 20031 20078 20078 20109 20306 20335

FIG.# Item#

Description

0340-000 3310-000 0641-000 0641-000 0641-000 6620-100 7118-100 7130-100 0641-000 7118-100 7130-100 0641-000 3550-000 4180-000 6120-000 6120-000 6620-100 6615-100 3550-100 4105-000 9360-000 4330-000 0390-000 1750-000 1750-100 1760-000 1760-100 5100-001 0450-000 3370-000 5436-001 7105-001 3370-000 6112-000 7170-100 9180-000 9180-000 5511-001 0455-000 6615-100 4180-000 0455-000 2550-000 6615-100 6140-000 6620-100 4180-000 3310-000 4111-000 3550-000 3550-100 1750-000 1750-100 1760-000 1760-100 1760-000 7410-000 6615-100 3550-100 6615-100 6615-100 6615-100 6615-100 6615-100 6615-100 6615-100 6620-100 6620-100 6620-100 6620-100 6620-100 6620-100 6620-100 0390-000 5436-001 0455-000 5436-001 0455-000 0450-000 0340-000

Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw, brake release hole Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, flathead Screw, flathead Screw, ground Screw, machine Screw, machine Screw, machine Screw, set Screw, set Screw, slotted Screw, socket head Seal Seal Seal Seal Seal, input Shaft Shaft Shaft, battery Shaft, fork Sheave, cable

10 2 21 11 16 12 8 3 15 9 4 7 1 6 5 8 9 10 2 10 3 4 4 10 10 12 12 11 2 5 8 1 6 2 5 1 1 6 12 7 5 15 14 5 1 13 4 6 10 8 4 2 3 14 14 19 6 11 1 12 12 12 12 12 12 12 7 7 7 7 7 7 7 2 16 1 20 21 3 11

BT Prime-Mover, Inc.

Part# 20460 20460 21708 21935 21935 23006 23006 24546 28071 28071 29983 29984 29984 29984 174712 174712 301652-080 301825-010 301826-012 301826-012 301826-016 301826-016 301826-016 301827-016 301827-020 301827-020 301827-020 301827-020 301827-020 301827-020 301827-020 301827-030 301952-016 301954-025 302772-040 307335-006 307335-006 311114-010 312225-000 312271-000 312626-000 312627-000 49548-00 49548-00 50003-02 50022-14 21708 22333 200443 14994-05 301652-016 301826-016 301826-016 301826-016 301826-016 301826-020 301827-020 301957-035 301957-060 312178-000 302406-020 49319-06 301826-016 21976 21976 22635 22729 11271-36 301825-012 312204-000 306640-000 306640-000 312189-000 312235-000 312229-000 311176-000 311411-000 25203-05 310954-000 312265-000

FIG.# Item# 7105-001 7116-100 4105-000 0340-000 4105-000 4111-000 5436-001 0641-000 0641-000 5100-001 7105-001 0340-000 0340-100 0680-000 7105-001 7116-100 4105-000 5100-100 0641-000 4330-000 0340-100 5100-001 5436-001 0340-100 0450-000 0450-000 0450-000 0455-000 4105-000 5395-100 6112-000 0680-000 0340-100 0455-000 7117-100 5100-001 5100-100 5390-200 4180-000 7410-000 0390-000 0390-000 6615-100 6620-100 9360-000 0680-000 3370-000 5192-000 7117-100 9180-000 7117-100 5160-000 5160-000 5430-001 9375-000 7118-100 5180-000 7118-100 7117-100 2550-000 7170-100 7170-100 0340-100 5310-000 5320-000 5310-000 4330-000 7170-100 9370-000 3370-000 1760-000 1760-100 2550-000 4330-000 4330-000 7170-100 0641-000 0390-000 7410-000 7105-001

11 11 13 13 8 13 1 2 14 7 2 5 2 8 12 12 3 1 23 17 8 1 10 5 5 8 10 9 1 11 1 1 9 3 6 4 6 11 8 5 7 8 1 15 4 2 11 2 11 3 5 1 4 15 1 11 1 4 9 11 4 8 11 8 1 3 18 11 1 9 2 2 18 11 5 12 22 3 7 10

May 24, 2002

OPX30 ELECTRIC ORDER PICKER Alphabetical Index Description Sheave, cable Sheave, cable Sheave, cable Sheave, chain Sheave, chain Sheave, hose Shield, harness Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim, washer Shock, mount Shroud, fan Socket, relief valve Spacer Spacer Spacer Spacer Spacer Spacer Spacer Spacer Spacer, steering Spinner Spray, Prime-Mover BLACK Spray, Prime-Mover RED Spray, SAFETY ORANGE Spray, SAFETY YELLOW Spring Spring Spring Spring Spring Spring Spring Spring, brush Spring, brush Spring, brush Spring, brush Spring, main Spring, main Standoff Standoff Standoff Standpipe Steering assembly Strainer Strap, static Stud Switch Switch Switch Switch, fan Switch, lift limit override Switch, operator light Switch, work light Tank Tee Tether, retractable Tether, retractable Tie, wire Tie, wire

May 24, 2002

Return

Part# 312265-000 312266-000 312266-000 312267-000 312267-000 301837-000 312075-000 11857-05 11857-05 11857-05 11857-05 11857-09 11857-09 11857-09 11857-09 11857-10 11857-11 11857-14 11857-20 11857-20 312173-000 312174-000 312175-000 312176-000 312184-000 312185-000 312186-000 312187-000 310234-000 49891-00 29819-00 300161-000 311175-000 312087-000 312191-000 312202-000 312216-000 312238-000 312270-000 312385-000 310220-000 141840 52-00224-00 52-00257-00 52-00276-00 52-00260-00 29284-00 29635-00 30512-01 310540-000 312195-000 312203-000 49281-00 300418-000 300418-000 300418-000 300418-000 312260-000 312260-000 307371-000 311698-008 311698-008 312556-000 311342-000 311734-000 307567-000 311485-060 312248-000 312248-000 312272-000 307126-000 307129-000 307128-000 307127-000 311583-000 49615-02 29346-00 305506-000 25332-01 25332-01

FIG.# Item#

Description

7116-100 7117-100 7170-100 7117-100 7170-100 7117-100 0820-000 7105-001 7116-100 7117-100 7118-100 7105-001 7116-100 7117-100 7118-100 7130-100 7130-100 3550-000 3550-000 3550-100 2550-000 2550-000 2550-000 2550-000 2550-000 2550-000 2550-000 2550-000 1760-000 0450-000 0680-000 10020-000 7170-100 0455-000 2550-000 3370-000 4105-000 4330-000 7410-000 1760-000 4111-000 4111-000 0850-000 0850-000 0850-000 0850-000 0641-000 6615-100 6620-100 4111-000 3310-000 3370-000 5395-100 1750-000 1750-100 1760-000 1760-100 5610-000 5630-000 5436-001 5100-001 5100-100 6120-000 4330-000 6120-000 5180-000 5436-001 5310-000 5320-000 8200-000 5511-001 5511-001 5511-001 5511-001 6112-000 6125-100 8525-000 8525-000 5390-000 5397-001

Tie, wire Tire Tool, bearing installing Transmission assembly Tray Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube, 24/36 Volt flash (strobe light) Tube, cylinder Tube, cylinder Tube, cylinder Tube, cylinder Tube, cylinder Tube, cylinder Tube, cylinder Valve, 2W poppet Valve, check Valve, check Valve, compensator Valve, flow limit Valve, flow limit Valve, flow limit Valve, proportional Valve, relief Washer Washer Washer Washer Washer Washer Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flinger Washer, seal Washer, seal Washer, shim Washer, wave Washer, wave Washer, wave Washer, wave Wheel assembly Wheel, poly Wheel, poly Wheel, steering Windscreen Windscreen Yoke, end

10 12 3 3 7 8 6 1 1 1 1 1 1 1 1 5 5 3 4 6 9 9 9 9 16 16 16 16 7 4 11 4 6 22 20 7 9 14 4 17 6 4 13 13 13 13 6 6 11 9 3 8 6 8 8 11 10 3 3 13 5 4 11 1 6 2 11 5 3 1 5 3 2 4 3 9 1 1 1 1

BT Prime-Mover, Inc.

Part# 25332-01 312208-000 300129-000 311341-000 311276-000 311581-000 311581-001 311581-002 311581-003 311581-004 311581-005 311581-006 311581-007 311581-008 311581-009 311581-010 311581-011 311581-012 311581-013 303305-000 310965-000 310965-001 310965-002 310965-003 310965-004 310965-005 310965-006 311491-000 305117-000 311492-000 311493-000 26907-00 26907-01 26907-02 311490-000 311496-000 20404 11857-02 14993-19 29474-00 312205-000 312233-000 21035 29975 168760 11016-02 11016-02 11016-03 11016-03 11016-03 11016-03 11016-05 11016-05 11016-12 303717-010 311682-000 312240-000 50000-11 50000-15 50000-15 14983-00 11897-03 11897-03 310234-000 300421-000 300421-000 306272-000 306272-000 312207-000 312212-000 312212-000 309977-000 311787-000 311788-000 311875-000

FIG.# Item# 5430-001 3530-000 10020-000 2550-000 0340-100 6615-100 6615-100 6615-100 6615-100 6615-100 6615-100 6615-100 6615-100 6615-100 6615-100 6615-100 6615-100 6615-100 6615-100 9370-000 6620-100 6620-100 6620-100 6620-100 6620-100 6620-100 6620-100 6220-000 6220-000 6220-000 6220-000 6125-100 6125-100 6125-100 6220-000 6220-000 4111-000 0641-000 0641-000 7170-100 3370-000 4330-000 0680-000 0450-000 5436-001 0641-000 3310-000 0340-100 0641-000 5100-001 5436-001 0455-000 7410-000 0641-000 0390-000 7117-100 4330-000 5310-000 7117-100 7170-100 3550-100 6615-100 6620-100 1760-100 1750-000 1750-100 1760-000 1760-100 3530-000 3550-000 3550-100 4111-000 0820-000 0820-000 0641-000

5 3 3 1 14 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 14 14 14 14 14 14 14 6 4 5 9 15 1 12 3 12 3 8 19 10 10 9 5 6 14 10 4 16 5 9 22 6 3 4 6 4 16 10 10 2 5 2 16 8 13 13 4 4 2 7 9 5 1 1 17

175

OPX30 Electrical Order Picker Numerical Index

OPX30 ELECTRIC ORDER PICKER Numerical Index

This Numerical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers.

Part#

Description

20016 20031 20078 20078 20081 20109 20249 20257 20306 20335 20404 20460 20460 21035 21708 21708 21935 21935 21976 21976 22333 22635 22729 23006 23006 24546 28071 28071 29975 29983 29984 29984 29984 135459 141840 168760 174712 174712 200025 200443 200443 202154 11009-05 11009-06 11009-06 11009-08 11009-10 11009-11 11009-11 11016-02 11016-02 11016-03 11016-03 11016-03 11016-03 11016-05 11016-05 11016-12 11025-01 11025-11 11025-16 11073-11 11129-05 11157-03 11157-03 11157-03 11160-09 11160-09 11271-36 11429-01 11695-11 11695-13 11813-17

Nut Screw Screw Screw Nut Screw Nut Nut Screw Screw Washer Screw Screw Washer, flat Screw Screw, brake release hole Screw Screw Screw, machine Screw, machine Screw, cap Screw, machine Screw, set Screw Screw Screw Screw Screw Washer, flat Screw Screw Screw Screw Cap, spinner Spinner Washer, flat Screw Screw Lubricant, 2 oz. Molykote Bolt, shoulder Screw, cap Adapter, flush and hard to reach Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher Washer, flat Washer, flat washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Ring, retainer Ring, retaining Ring, retainer Pin, roll Nut Pin, cotter Pin, cotter Pin, cotter Fitting, grease Fitting, grease Screw, set Pin, cotter Bearing, flanged Bushing, flanged Grommet

May 24, 2002

Return

FIG.# Item# 4111-000 5436-001 0455-000 5436-001 5436-001 0455-000 4105-000 0680-000 0450-000 0340-000 4111-000 7105-001 7116-100 0680-000 4105-000 3370-000 0340-000 4105-000 5310-000 5320-000 5192-000 5310-000 4330-000 4111-000 5436-001 0641-000 0641-000 5100-001 0450-000 7105-001 0340-000 0340-100 0680-000 4111-000 4111-000 5436-001 7105-001 7116-100 10020-000 7170-100 7117-100 10020-000 0641-000 5100-001 5436-001 7118-100 7410-000 5100-001 5100-100 0641-000 3310-000 0340-100 0641-000 5100-001 5436-001 0455-000 7410-000 0641-000 3310-000 7410-000 4111-000 3550-000 0641-000 0641-000 7118-100 7130-100 3550-000 3550-100 7170-100 0641-000 0641-000 4111-000 0340-000

2 16 1 20 12 21 12 7 3 11 3 11 11 5 13 11 13 8 8 1 2 3 18 13 1 2 14 7 6 2 5 2 8 1 4 14 12 12 6 1 11 1 13 8 21 5 2 6 5 10 4 16 5 9 22 6 3 4 6 6 10 1 1 15 9 4 9 3 11 7 20 8 7

Part#

Description

FIG.# Item#

11813-17 11857-02 11857-05 11857-05 11857-05 11857-05 11857-09 11857-09 11857-09 11857-09 11857-10 11857-11 11857-14 11857-20 11857-20 11897-03 11897-03 11898-02 11898-02 12391-07 12391-07 12391-07 12391-10 13282-00 13857-01 14851-04 14851-04 14959-00 14959-01 14959-02 14959-03 14959-04 14983-00 14988-02 14993-19 14994-05 15677-08 15677-08 21089-02 21089-02 21089-02 21089-02 21646-00 21654-00 25189-02 25203-05 25204-05 25275-01 25332-01 25332-01 25332-01 26203-04 26215-00 26907-00 26907-01 26907-02 27892-00 28137-00 28141-02 28141-03 28141-04 28141-05 28141-08 28141-12 28141-13 28142-00 29084-00 29084-01 29252-00 29284-00 29346-00 29410-04 29410-08

Grommet Washer Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Washer, seal Washer, seal Ring, retainer Ring, retainer O ring O ring O ring O ring Pin Ball, steel Nut, clip Nut, clip Belt, medium safety Belt, large safety Belt, extra large safety Belt, small safety Belt, extra small safety Washer, flinger Lockwasher Washer Screw, cap Clamp Clamp Bearing Bearing Bearing Bearing Clamp, bar Bracket Bearing Shaft, battery Roller, battery Fuse, 10 AMP Tie, wire Tie, wire Tie, wire Cable assembly Extinguisher, fire Valve, flow limit Valve, flow limit Valve, flow limit Ring, stop Piston Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Bearing Platform Platform Pedal assembly Spring Tether, retractable Decal, 15 AMP Decal, 500 AMP

5395-100 0641-000 7105-001 7116-100 7117-100 7118-100 7105-001 7116-100 7117-100 7118-100 7130-100 7130-100 3550-000 3550-000 3550-100 6615-100 6620-100 3550-000 3550-100 6125-100 6125-100 6125-100 6615-100 0641-000 6620-100 0340-100 0680-000 8525-000 8525-000 8525-000 8525-000 8525-000 3550-100 5100-001 0641-000 9180-000 7118-100 9360-000 7105-001 7116-100 7117-100 7118-100 0641-000 0641-000 0390-000 0390-000 0390-000 5390-200 5390-000 5397-001 5430-001 0641-000 8520-000 6125-100 6125-100 6125-100 6615-100 6620-100 6620-100 6620-100 6620-100 6620-100 6620-100 6620-100 6620-100 6620-100 9180-000 9180-000 0641-000 0641-000 8525-000 0850-000 0850-000

BT Prime-Mover, Inc.

7 8 1 1 1 1 1 1 1 1 5 5 3 4 6 2 16 8 4 2 14 16 8 16 10 1 3 3 3 3 3 3 5 12 19 3 10 6 2 2 2 2 25 3 1 3 2 9 1 1 5 9 2 15 1 12 11 9 7 7 7 7 7 7 7 4 1 1 11 6 1 4 7

176

OPX30 ELECTRIC ORDER PICKER Numerical Index Part#

Description

29410-08 29410-09 29410-09 29410-10 29410-10 29474-00 29475-00 29524-00 29595-00 29630-00 29634-00 29635-00 29819-00 29820-00 29820-01 29821-00 29821-01 29823-00 29830-00 300128-000 300129-000 300161-000 300412-000 300412-000 300412-000 300412-000 300413-000 300413-000 300413-000 300413-000 300415-000 300417-000 300418-000 300418-000 300418-000 300418-000 300420-000 300420-000 300421-000 300421-000 300430-000 300430-000 300430-000 300764-000 300771-002 301280-000 301280-001 301280-001 301493-000 301493-000 301493-000 301493-000 301494-000 301494-000 301497-000 301582-000 301583-000 301584-000 301652-016 301652-080 301654-008 301654-008 301654-008 301654-008 301654-008 301654-008 301654-008 301654-008 301654-010 301654-010 301654-010 301654-024 301825-010 301825-012 301826-012 301826-012 301826-016 301826-016 301826-016 301826-016

Decal, 500 AMP 5436-001 Decal, 40 AMP 0850-000 Decal, 40 AMP 5436-001 Decal, 350 AMP 0850-000 Decal, 350 AMP 5436-001 Washer 7170-100 Bumper 7170-100 Belt, medium safety 8525-000 Line, tether 8525-000 Bearing 6615-100 Piston 6615-100 Spring 6615-100 Shroud, fan 0680-000 Light, work 24 Volt 5120-000 Light, work 36 Volt 5120-000 Light, dome 24 Volt 5120-000 Light, dome 36 Volt 5120-000 Bezel, light 5120-000 Plunger assembly 6615-100 Lifter, battery pack 10020-000 Tool, bearing installing 10020-000 Socket, relief valve 10020-000 Bearing, commutator 1760-000 Bearing, commutator 1760-100 Bearing, drive end 1750-000 Bearing, drive end 1750-100 Ring, retainer 1750-000 Ring, retainer 1750-100 Ring, retainer 1760-000 Ring, retainer 1760-100 Armature assembly 1750-000 Brush 1750-000 Spring, brush 1750-000 Spring, brush 1750-100 Spring, brush 1760-000 Spring, brush 1760-100 Bearing, commutator 1750-000 Bearing, commutator 1750-100 Washer, wave 1750-000 Washer, wave 1750-100 Brush 1750-100 Brush 1760-000 Brush 1760-100 Cover, pedal 0641-000 Box, manual 0850-000 Fan 1750-000 Fan 1750-100 Fan 1760-100 Plate, brush 1750-000 Plate, brush 1750-100 Plate, brush 1760-000 Plate, brush 1760-100 Cover, commutator end 1750-000 Cover, commutator end 1750-100 Armature assembly 1750-100 Loctite tube, #RC680 10020-000 Loctite spray can, N primer 10020-000 Loctite, 50 ML tube #515 gasket eliminator 10020-000 Screw, cap 7117-100 Screw 4105-000 Nut 0450-000 Nut 0455-000 Nut 0641-000 Nut 0820-000 Nut 5395-100 Nut, flange 9360-000 Nut, flanged 0340-100 Nut, flanged 5100-001 Nut 0390-000 Nut, flanged 0340-000 Nut, flanged 0340-000 Nut, flanged 7170-100 Screw 5100-100 Screw, slotted 9370-000 Screw 0641-000 Screw 4330-000 Screw 0340-100 Screw 5100-001 Screw 5436-001 Screw, cap 5160-000

May 24, 2002

Return

FIG.# Item# 6 5 5 6 7 10 9 3 2 14 10 6 11 1 1 3 3 4 5 2 3 4 15 15 3 4 2 3 14 14 5 9 8 8 11 10 12 12 13 13 9 10 11 12 16 6 6 7 10 10 12 12 14 14 5 * * * 5 3 7 4 24 5 8 5 13 14 10 4 15 13 1 1 23 17 8 1 10 1

Part#

Description

FIG.# Item#

301826-016 301826-016 301826-016 301826-016 301826-020 301827-016 301827-020 301827-020 301827-020 301827-020 301827-020 301827-020 301827-020 301827-020 301827-030 301837-000 301952-016 301954-025 301957-035 301957-060 301960-006 301960-008 301960-008 301960-016 302154-006 302201-000 302406-020 302620-000 302620-000 302620-000 302621-000 302621-000 302621-000 302772-040 303305-000 303717-010 304101-000 304101-001 304101-002 304101-003 304101-004 304101-005 304101-006 304797-000 305061-002 305061-003 305117-000 305119-000 305119-000 305119-000 30512-01 305121-000 305506-000 30555-00 30556-00 305722-000 305979-000 305979-001 305979-002 305979-003 305979-004 305979-005 305979-006 305979-007 306186-000 306272-000 306272-000 306311-000 306366-000 306366-000 306367-000 306368-000 306368-000 306369-000 306640-000 306640-000 307126-000 307127-000 307128-000 307129-000

Screw, cap Screw, cap Screw, cap Screw, ground Screw, cap Screw Screw Screw Screw Screw Screw Screw Screw Screw, cap Screw Sheave, hose Screw Screw Screw, cap Screw, cap Nut Nut Nut Nut Nut Hourmeter Screw, flathead Bulb, 24 Volt light Bulb, 24 Volt light Bulb, 24 Volt light Bulb, 36 Volt light Bulb, 36 Volt light Bulb, 36 Volt light Screw Tube, 24/36 Volt flash (strobe light) Washer, flat Rod cylinder Rod cylinder Rod cylinder Rod cylinder Rod cylinder Rod cylinder Rod cylinder Coil Gasket, windshield Gasket, windshield Valve, check Kit, seal (2W poppet valve) Kit, seal (check valve) Kit, seal (check valve) Spring Kit, seal (compensator valve) Tether, retractable Retainer Pin Plate, mast mounting Light, 24 Volt Amber flashing Light, 24 Volt Red flashing Light, 24/36 Volt Amber strobe Light, 24/36 Volt Red strobe Light, 24 Volt Blue flashing Light, 36 Volt Red flashing Light, 36 Volt Amber flashing Light, 36 Volt Blue flashing Fitting, socket wire Washer, wave Washer, wave Kit, seal Lens, Amber Lens, Amber Lens, Blue Lens, Red Lens, Red Flashing, 24 Volt bulb Seal Seal Switch, fan Switch, work light Switch, operator light Switch, lift limit override

5160-000 5430-001 9375-000 0340-100 7118-100 0340-100 0450-000 0450-000 0450-000 0455-000 4105-000 5395-100 6112-000 5180-000 0680-000 7117-100 0340-100 0455-000 7118-100 7117-100 7118-100 7105-001 7116-100 7410-000 5310-000 5290-000 7170-100 5120-000 5120-000 9360-000 5120-000 5120-000 9360-000 7117-100 9370-000 0390-000 6615-100 6615-100 6615-100 6615-100 6615-100 6615-100 6615-100 6220-000 0820-000 0820-000 6220-000 6220-000 6220-000 6220-000 6620-100 6220-000 8525-000 6620-100 6620-100 7105-001 9370-000 9370-000 9370-000 9370-000 9370-000 9370-000 9370-000 9370-000 9370-000 1760-000 1760-100 6140-000 9370-000 9370-000 9370-000 9370-000 9370-000 9370-000 1760-000 1760-100 5511-001 5511-001 5511-001 5511-001

BT Prime-Mover, Inc.

4 15 1 11 11 5 5 8 10 9 1 11 1 1 1 8 9 3 4 9 12 7 7 1 9 1 4 * * * * * * 6 4 6 12 12 12 12 12 12 12 7 4 4 4 * * * 11 * 1 13 12 1 2 2 2 2 2 2 2 2 5 4 4 K 3 3 3 3 3 4 2 2 5 4 2 3

177

OPX30 ELECTRIC ORDER PICKER Numerical Index Part#

Description

FIG.# Item#

Part#

Description

FIG.# Item#

307130-003 307132-001 307132-002 307132-003 307132-004 307335-006 307335-006 307371-000 307500-000 307501-000 307567-000 307595-000 307596-000 307618-000 307619-000 307913-000 308427-001 309732-000 309977-000 310220-000 310234-000 310234-000 310241-000 310356-000 310456-000 310457-000 310464-000 310497-000 310538-000 310540-000 310780-000 310780-000 310828-000 310864-000 310864-000 310864-001 310864-001 310864-002 310864-002 310864-003 310864-003 310864-004 310864-004 310864-005 310864-005 310864-006 310864-006 310864-007 310864-008 310864-009 310864-010 310864-011 310864-012 310864-013 310947-000 310952-000 310954-000 310965-000 310965-001 310965-002 310965-003 310965-004 310965-005 310965-006 310967-000 311114-010 311123-000 311128-000 311129-000 311141-000 311142-000 311162-000 311174-000 311175-000 311176-000 311195-000 311196-000 311211-000 311211-000 311241-000

Cable, D1/Fuse Cable, B-/A1 Cable, M-/A2 Cable, B+/A1 Cable, Fuse/B+ Screw Screw Standoff Decal, Warning Decal, Warning Strap, static Plug Bezel Actuator, emergency stop Contact block, emergency stop Harness, body Coupler Clamp, hose Wheel, steering Spacer, steering Shim, washer Washer, shim Cover, drive end Grill, fan Horn Alarm Decal, PRIME MOVER logo Key woodruff Bushing, flat Spring Kit, lead assembly Kit, lead assembly Frame, windshield Chain, lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, lift Pedal Plate, battery stop Shaft, fork Tube, cylinder Tube, cylinder Tube, cylinder Tube, cylinder Tube, cylinder Tube, cylinder Tube, cylinder Bracket, display Screw Cover, rear Cover, left Cover, right hand Cover, front Panel, front Axle, shaft Plate, sheave Spacer Shaft Key switch assembly Key, set Pin Pin Cable, Positive

5430-001 5430-001 5430-001 5430-001 5430-001 5100-001 5100-100 5436-001 0850-000 0850-000 5180-000 5511-001 5511-001 5310-000 5310-000 8525-000 4111-000 8520-000 4111-000 4111-000 1760-000 1760-100 1750-000 0680-000 5160-000 5160-000 0850-000 1760-000 4111-000 4111-000 1750-000 1750-100 0820-000 7105-001 7116-100 7105-001 7116-100 7105-001 7116-100 7105-001 7116-100 7105-001 7116-100 7105-001 7116-100 7105-001 7116-100 7170-100 7170-100 7170-100 7170-100 7170-100 7170-100 7170-100 3310-000 0390-000 7410-000 6620-100 6620-100 6620-100 6620-100 6620-100 6620-100 6620-100 0340-100 5390-200 0340-000 0340-000 0340-000 0340-000 0340-000 3550-000 7170-100 7170-100 7170-100 5310-000 5310-000 7118-100 7130-100 5430-001

311241-001 311262-000 311265-000 311275-000 311276-000 311301-030 311301-032 311301-036 311301-040 311301-042 311301-048 311301-054 311301-055 311301-060 311302-054 311302-060 311302-066 311302-072 311302-076 311302-084 311302-090 311302-096 311303-000 311306-000 311306-001 311308-000 311309-000 311312-000 311318-000 311341-000 311342-000 311343-000 311344-000 311345-000 311346-000 311348-000 311352-000 311353-000 311354-000 311355-000 311360-000 311361-000 311363-000 311398-000 311399-000 311411-000 311416-000 311418-000 311431-000 311432-000 311434-000 311437-000 311471-001 311473-000 311485-060 311486-000 311489-000 311490-000 311491-000 311492-000 311493-000 311494-000 311495-000 311496-000 311497-000 311497-001 311497-002 311497-003 311497-004 311497-005 311497-006 311507-000 311508-000 311529-000 311555-000 311581-000 311581-001 311581-002 311581-003 311581-004

Cable, Negative Display, dash Cover Plate, heat sink Tray Fork Fork Fork Fork Fork Fork Fork Fork Fork Fork Fork Fork Fork Fork Fork Fork Fork Console Bucket, dash Bucket, dash Mat, floor Mat, pedal Manifold, lift Flashing, 36 Volt bulb Transmission assembly Steering assembly Brake assembly Drive motor assembly Manual, OPERATOR’S Manual, PARTS Manual, SERVICE Lift motor assembly Drive motor assembly Lift motor assembly Kit, “EE” band Hood, light Pump, lift Bracket Plate, pump support Pedal Shaft Kit, seal Kit, seal Frame, windshield Harness, brake limit switch Harness, key/emergency Harness, steer position switch Plate Rocket Stud Bar, bus Coil Valve, proportional Valve, 2W poppet Valve, check Valve, compensator Nipple Filter Valve, relief Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Kit, seal (proportional seal) Kit, seal (relief valve) Latch Latch, cover Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder

5430-001 5201-000 0340-100 5436-001 0340-100 7410-000 7410-000 7410-000 7410-000 7410-000 7410-000 7410-000 7410-000 7410-000 7410-000 7410-000 7410-000 7410-000 7410-000 7410-000 7410-000 7410-000 0340-100 0340-100 0340-100 0340-100 3310-000 6220-000 9370-000 2550-000 4330-000 3370-000 1760-000 0850-000 0850-000 0850-000 1750-100 1760-100 1750-000 1760-100 0340-000 6140-000 0455-000 6112-000 0641-000 0641-000 6615-100 6620-100 0820-000 5390-000 5390-000 5397-001 3550-100 3550-100 5436-001 5436-001 6220-000 6220-000 6220-000 6220-000 6220-000 6220-000 6220-000 6220-000 6620-100 6620-100 6620-100 6620-100 6620-100 6620-100 6620-100 6220-000 6220-000 0340-000 0340-000 6615-100 6615-100 6615-100 6615-100 6615-100

178

Return

3 10 1 14 9 4 6 13 8 9 2 6 1 2 2 4 11 1 5 6 7 8 4 10 3 2 11 18 7 9 11 11 2 4 4 4 4 4 4 4 4 4 4 4 4 4 4 18 18 18 18 18 18 18 2 4 7 14 14 14 14 14 14 14 4 11 3 9 1 12 10 2 5 6 12 1 * 8 3 8

BT Prime-Mover, Inc.

6 1 7 8 14 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 3 6 6 15 1 1 4 1 1 1 1 * * * 1 1 1 17 6 1 5 2 21 22 K K 2 4 3 2 2 1 11 4 2 3 6 5 9 10 11 12 * * * * * * * * * 14 2 4 3 4 3 4

May 24, 2002

OPX30 ELECTRIC ORDER PICKER Numerical Index Part#

Description

FIG.# Item#

Part#

Description

FIG.# Item#

311581-005 311581-006 311581-007 311581-008 311581-009 311581-010 311581-011 311581-012 311581-013 311583-000 311587-000 311587-001 311587-002 311587-003 311587-004 311587-005 311587-006 311587-007 311587-008 311587-009 311587-010 311587-011 311587-012 311587-013 311644-000 311644-000 311644-000 311644-001 311644-001 311644-001 311644-001 311644-001 311682-000 311691-001 311691-002 311698-008 311698-008 311699-000 311700-000 311700-000 311701-000 311702-000 311703-000 311704-000 311705-000 311710-000 311711-000 311722-000 311731-000 311732-000 311734-000 311743-000 311744-000 311745-000 311746-000 311747-000 311748-000 311749-000 311751-000 311758-000 311758-000 311787-000 311788-000 311844-000 311874-000 311875-000 311904-000 311977-000 312057-000 312057-000 312062-000 312075-000 312079-000 312079-000 312079-000 312079-000 312080-000 312080-000 312081-000 312081-000

Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tank Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Bracket Bracket Bracket Bracket Bracket Bracket Bracket Bracket Washer, flat Light, adjustable 24 Volt Light, adjustable 36 Volt Standoff Standoff Harness, horn Cable, mast Cable, mast Cable, mast Cable, mast Cable, mast Cable, mast Cable, mast Decal, OPX30 Decal, Warning Decal, Rugged...Reliable...Right Pipe Pipe Strainer Cable, mast Cable, mast Cable, mast Cable, mast Cable, mast Cable, mast Cable, mast Hose Hose Hose Windscreen Windscreen Plate, control panel Cable assembly Yoke, end Decal, manual lowering Bracket Harness, switch Harness, switch Harness, fuse Shield, harness Nut Nut Nut Nut Key Key Plug Plug, drain

6615-100 6615-100 6615-100 6615-100 6615-100 6615-100 6615-100 6615-100 6615-100 6112-000 6615-100 6615-100 6615-100 6615-100 6615-100 6615-100 6615-100 6615-100 6615-100 6615-100 6615-100 6615-100 6615-100 6615-100 7105-001 7105-001 7116-100 7105-001 7105-001 7105-001 7105-001 7105-001 7117-100 9360-000 9360-000 5100-001 5100-100 5390-000 5395-100 5395-100 5395-100 5395-100 5395-100 5395-100 5395-100 0850-000 0850-000 0850-000 6120-000 6120-000 6120-000 5395-100 5395-100 5395-100 5395-100 5395-100 5395-100 5395-100 6125-100 6120-000 6120-000 0820-000 0820-000 5100-001 0641-000 0641-000 0850-000 0680-000 5390-200 5390-200 5390-200 0820-000 0455-000 7105-001 7116-100 7170-100 0455-000 0455-000 0455-000 2550-000

312082-000 312083-000 312084-000 312085-000 312086-000 312087-000 312088-000 312089-000 312138-000 312138-000 312139-000 312139-000 312141-000 312146-000 312147-000 312150-000 312151-000 312153-000 312156-000 312156-000 312158-000 312159-000 312160-000 312160-000 312162-000 312164-000 312165-000 312166-000 312167-000 312168-000 312169-000 312170-000 312171-000 312172-000 312173-000 312174-000 312175-000 312176-000 312177-000 312178-000 312179-000 312180-000 312182-000 312183-000 312184-000 312185-000 312186-000 312187-000 312188-000 312189-000 312190-000 312191-000 312192-000 312193-000 312194-000 312195-000 312196-000 312197-000 312198-000 312199-000 312200-000 312201-000 312202-000 312203-000 312204-000 312205-000 312206-000 312207-000 312208-000 312209-000 312210-000 312210-000 312211-000 312211-000 312212-000 312212-000 312213-000 312214-000 312215-000 312216-000

O ring Dipstick Plug, dipstick Gear Nut Spacer Drive unit, “E” Drive unit, “EE” Decal, ESD Decal, ESD Decal, brake release Decal, brake release bolts Coil kit, field Cover, drive end Coil kit, field Cover, drive end Fan Armature assembly Kit, lead assembly Kit, lead assembly Cover, commutator end Cover, drive end Bearing, drive end Bearing, drive end Armature assembly Cover, commutator end Case, gear Gear Nut Gear Cone, bearing Cup, bearing Cone, bearing Cup, bearing Shim Shim Shim Shim Gear and pinion set Screw, cap Cover Nut Cone, bearing Cup, bearing Shim Shim Shim Shim Bearing Seal Axle Spacer Kit, seal Kit, axle shaft Kit, drive gear Spring Bushing Coil, 24 Volt Armature Hub Plate, friction Plate, mounting Spacer Spring Screw, socket head Washer Bolt, drive tire Wheel assembly Tire Hub Load wheel assembly Load wheel assembly Bearing Bearing Wheel, poly Wheel, poly Cam, top Cam, spacer center Cam, bottom Spacer

0455-000 0455-000 0455-000 0455-000 0455-000 0455-000 0455-000 0455-000 0850-000 5100-001 4105-000 0850-000 1750-000 1750-100 1750-100 1760-000 1760-000 1760-000 1760-000 1760-100 1760-000 1760-100 1760-000 1760-100 1760-100 1760-100 2550-000 2550-000 2550-000 2550-000 2550-000 2550-000 2550-000 2550-000 2550-000 2550-000 2550-000 2550-000 2550-000 2550-000 2550-000 2550-000 2550-000 2550-000 2550-000 2550-000 2550-000 2550-000 2550-000 2550-000 2550-000 2550-000 2550-000 2550-000 2550-000 3310-000 3310-000 3370-000 3370-000 3370-000 3370-000 3370-000 3370-000 3370-000 3370-000 3370-000 3530-000 3530-000 3530-000 3530-000 3550-000 3550-100 3550-000 3550-100 3550-000 3550-100 4105-000 4105-000 4105-000 4105-000

May 24, 2002

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3 4 3 4 3 4 3 4 3 3 ** * ** * ** * ** * ** * ** * ** * 9 9 9 9 9 9 9 9 4 2 2 5 4 2 10 10 10 10 10 10 10 10 17 12 5 8 6 2 2 2 2 2 2 2 8 2 7 1 1 11 18 17 3 4 1 4 8 6 7 13 13 15 8 16 12 14

BT Prime-Mover, Inc.

13 14 15 17 18 22 K KK 1 10 11 2 7 2 7 3 8 6 13 13 16 3 5 5 6 16 2 3 4 5 6 * 7 8 9 9 9 9 10 11 12 13 15 * 16 16 16 16 17 18 19 20 22 23 24 3 5 2 3 4 5 6 7 8 9 10 1 2 3 4 5 7 6 8 7 9 4 5 6 9

179

OPX30 ELECTRIC ORDER PICKER Numerical Index Part#

Description

FIG.# Item#

Part#

Description

312217-000 312218-000 312219-000 312220-000 312221-000 312222-000 312223-000 312224-000 312225-000 312226-000 312227-000 312228-000 312229-000 312230-000 312231-000 312232-000 312233-000 312234-000 312235-000 312236-000 312237-000 312238-000 312239-000 312240-000 312241-000 312242-000 312243-000 312244-000 312245-000 312246-000 312247-000 312247-000 312248-000 312248-000 312249-000 312249-000 312252-000 312252-000 312255-000 312256-000 312257-000 312257-001 312258-000 312259-000 312259-000 312260-000 312260-000 312261-000 312261-000 312262-000 312263-000 312263-000 312263-000 312264-000 312264-000 312264-000 312265-000 312265-000 312266-000 312266-000 312267-000 312267-000 312270-000 312271-000 312272-000 312321-000 312350-000 312376-000 312376-000 312382-000 312384-000 312385-000 312386-000 312387-000 312388-000 312474-000 312475-000 312476-000 312498-000 312527-000

Plate Encoder Kit, ring set Ball Ring, pivot Plug, bearing Pin, spiral Fitting, grease Screw Motor assembly Brush and spring assembly Plate, adapter Seal, input Adapter Gasket Gear, low speed Washer Housing Seal Gear, intermediate speed Gear, high Spacer Gear Washer, flat Cover Card, traction manager Card, steer power Jack, ESD Horn, platform Card, platform Housing, cover Housing, cover Switch Switch Housing, base Housing, base Lever Lever Fuse, 40 Amp Fuse, 500 Amp Controller, drive Controller, drive Contactor Kit, service Kit, service Spring, main Spring, main Kit, guide and insulator Kit, guide and insulator Contactor Link Link Link Anchor Anchor Anchor Sheave, cable Sheave, cable Sheave, cable Sheave, cable Sheave, chain Sheave, chain Spacer Screw Switch Plate, cover Plate Harness, OHG light Harness, OHG light Harness, travel/rack lights Coil kit, field Spacer Ring, retainer Coil kit, field Console Blocking Blocking Blocking Handle assembly, standard Breather

4105-000 4111-000 4180-000 4180-000 4180-000 4180-000 4180-000 4180-000 4180-000 4330-000 4330-000 4330-000 4330-000 4330-000 4330-000 4330-000 4330-000 4330-000 4330-000 4330-000 4330-000 4330-000 4330-000 4330-000 5100-001 5100-001 5100-001 5100-001 5100-100 5100-100 5310-000 5320-000 5310-000 5320-000 5310-000 5320-000 5310-000 5320-000 5436-001 5436-001 5460-000 5460-000 5610-000 5610-000 5630-000 5610-000 5630-000 5610-000 5630-000 5630-000 7105-001 7116-100 7170-100 7105-001 7116-100 7170-100 7105-001 7116-100 7117-100 7170-100 7117-100 7170-100 7410-000 7410-000 8200-000 0450-000 9360-000 5390-200 5390-200 5390-200 1760-000 1760-000 1760-000 1760-100 0680-000 0390-000 0390-000 0390-000 0642-000 6120-000

312529-000 312549-000 312549-001 312556-000 312603-000 312605-000 312606-000 312612-000 312626-000 312627-000 49274-10 49278-01 49281-00 49283-00 49319-06 49387-02 49396-00 49396-01 49516-01 49516-44 49548-00 49548-00 49604-02 49604-02 49604-02 49604-02 49615-02 49619-02 49623-02 49624-02 49634-02 49634-03 49634-03 49641-47 49641-48 49641-49 49641-50 49641-51 49641-52 49641-53 49653-03 49653-13 49670-00 49709-09 49709-09 49771-00 49771-00 49771-01 49771-09 49771-09 49771-09 49771-09 49829-02 49832-00 49854-02 49854-05 49854-06 49854-07 49891-00 50000-11 50000-11 50000-11 50000-15 50000-15 50001-07 50001-11 50003-02 50022-14 52-00221-00 52-00224-00 52-00237-00 52-00247-00 52-00257-00 52-00260-00 52-00276-00 52-00279-00 52-07907-00

Harness, chassis Cable, S1/E2 Cable, S2/E1 Standpipe Kit, handset Cord, handset molex end Cord, handset RJ11 end Fuse, 350 Amp Screw Screw Plug Clamp Spring Alarm Screw, flathead Block, fuse Fan assembly Fan assembly Hose Hose Screw Screw O ring O ring O ring O ring Tee Elbow, 90° Elbow, 90° Nut Fitting, bulkhead Fitting, bulkhead Fitting, bulkhead Hose Hose Hose Hose Hose Hose Hose Elbow, 90° Elbow, 90° Lubricant, lift truck Clamp Clamp Fitting, female receptacle wire Fitting, wire Fitting, wire Fitting, wire Fitting, wire Fitting, wire Fitting, wire Clamp, cable Bearing Connector, SB-350 GRAY housing Connector, SB-350 RED housing Connector, SB-350 YELLOW housing Connector, SB-350 BLUE housing Shock, mount Lockwasher Lockwasher Washer, flat Washer, flat Washer, flat Lockwasher Lockwasher Screw Screw Paint, Prime-Mover BLACK Spray, Prime-Mover BLACK Paint, SAFETY YELLOW Paint, SAFETY ORANGE Spray, Prime-Mover RED Spray, SAFETY YELLOW Spray, SAFETY ORANGE Paint, Prime-Mover RED Cable (14 feet [4267 mm])

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10 12 2 3 4 5 6 7 8 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 2 3 15 16 2 7 4 2 5 3 6 4 7 5 18 19 1 1 1 2 2 3 3 * * 1 3 3 17 5 5 16 10 10 12 3 3 7 4 5 1 2 3 2 5 7 9 17 19 9 9 5 11 9 1 10

BT Prime-Mover, Inc.

FIG.# Item# 5397-001 5430-001 5430-001 6120-000 10010-001 10010-001 10010-001 5436-001 0390-000 0390-000 6615-100 5395-100 5395-100 9375-000 7170-100 5390-200 1740-000 1740-000 6125-100 6125-100 6615-100 6620-100 6125-100 6125-100 6125-100 6125-100 6125-100 6120-000 6125-100 6125-100 6125-100 6120-000 6125-100 6125-100 6125-100 6125-100 6125-100 6125-100 6125-100 6125-100 6120-000 6120-000 10020-000 0455-000 5430-001 9370-000 5390-200 9375-000 5390-200 5390-200 5390-200 9360-000 5395-100 7130-100 5192-000 5192-000 5192-000 5192-000 0450-000 7105-001 7116-100 5310-000 7117-100 7170-100 0680-000 5436-001 9360-000 0680-000 0850-000 0850-000 0850-000 0850-000 0850-000 0850-000 0850-000 0850-000 9370-000

3 12 13 11 1 2 3 17 7 8 7 9 6 3 8 10 1 1 11 18 1 15 3 10 13 17 9 4 21 20 19 1 6 23 23 23 23 23 23 23 3 9 5 2 16 * 13 2 3 6 12 1 5 6 1 1 1 1 4 8 8 10 10 2 6 15 4 2 13 13 13 13 13 13 13 13 *

May 24, 2002

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Back Cover

BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A. Tel (563) 262-7700 • Fax (563) 262-7600

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