DOWNLOAD PDF BT Prime-Mover OE-15C Electric Order Selector Parts Manual

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OE15C BT Prime-Mover

Parts Manuals Update 1990_February 300338-000 1990_August 301593-000 1992_February Appendix 1 300338-001 1993_August 300338-002 1996_February 300338-002 1998_October

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MODEL OE15C ELECTRIC ORDER SELECTOR NUMERICAL INDEX This Numerical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers.

PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

04958-00 11003-05 11004-02 11009-01 11009-02 11009-02 11009-03 11009-03 11009-04 11009-04 11009-04 11009-04 11009-04 11009-04 11009-04 11009-05 11009-05 11009-05 11009-05 11009-05 11009-05 11009-05 11009-06 11009-06 11009-06 11009-06 11009-08 11009-08 11009-12 11015-02 11015-09 11015-31 11015-50 11016-01 11016-01 11016-02 11016-02 11016-02 11016-02 11016-02 11016-02

2.27 1.3 2.9 4.5 2.27 2.9 2.20 2.7 2.15 2.8 1.1 2.21 4.1 4.3 2.29 1.1 2.20 2.8 2.7 4.1 4.8 4.5 2.19 2.6 4.4 4.7 1.2 4.7 5.1 1.4 1.2 1.2 1.2 1.1 4.5 2.20 2.8 2.18 2.21 2.7 4.8

14 32 13 15 3 5 2 2 16 3 22 11 25 3 16 25 7 18 7 6 8 6 9 9 3 2 14 10 2 3 7 9 10 4 7 8 27* 15* 7* 8 10

11016-02 11016-03 11016-03 11016-03 11016-03 11016-03 11016-03 11016-03 11016-03 11016-03 11016-04 11016-04 11016-06 11016-11 11016-12 11016-21 11016-21 11016-23 11016-23 11016-23 11025-02 11025-11 11039-18 11045-02 11045-02 11045-02 11045-03 11045-03 11045-03 11045-03 11045-03 11045-03 11045-04 11045-04 11047-09 11047-16 11057-03 11073-15 11073-17 11073-21 11073-21

4.1 2.19 2.5 2.8 2.6 1.1 2.21 5.1 2.34 4.4 4.7 4.5 4.2 1.1 4.6 2.12 2.5 2.9 2.12 2.27 1.4 4.2 1.3 2.9 1.1 1.1 2.27 4.1 3.5 3.3 4.3 4.4 4.5 4.5 5.3 4.2 4.7 1.2 4.5 4.5 5.3

2 10 4 6 10 11 16 9 4 8 9 10 15 23 11 2 8 4 11 2 7 9 35 3 3 21 12 24 23 16 2 16 14 5 6 12 7 1 21 3 11

AUGUST 1990

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99.1

MODEL OE15C ELECTRIC ORDER SELECTOR NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

11073-26 11129-06 11135-04 11135-04 11143-04 11143-04 11143-04 11143-04 11143-05 11143-05 11143-05 11143-05 11143-06 11143-14 11143-18 11157-03 11160-09 11160-09 11160-09 11170-01 11170-04 11170-04 11170-04 11170-04 11170-04 11170-04 11170-04 11170-04 11170-05 11170-05 11170-05 11170-05 11170-05 11170-05 11170-05 11170-06 11170-06 11170-06 11170-06 11170-06 11170-06 11170-08 11170-12 11176-15 11176-15

4.1 4.6 1.1 1.3 2.19 2.6 4.8 5.1 4.6 3.6 4.4 4.7 4.1 4.1 4.8 1.3 4.3 4.2 5.3 2.12 2.21 2.18 2.8 2.9 2.23 1.1 2.27 4.4 2.8 2.21 2.8 2.18 2.23 2.18 2.21 1.2 1.1 2.5 2.8 2.21 2.34 5.3 4.2 2.8 2.21

11 9 8 5 8 8 6 10 8 1 4 1 19 16 14 15 4 3 18 1 4 18 24 9 5 9 10 11 26* 3 31 14* 9 12 6* 4 10 3 5 15 5 8 16 1 13

11176-15 11176-15 11205-01 11241-05 11242-45 11256-02 11256-09 11261-01 11261-01 11261-02 11261-02 11261-04 11261-04 11261-04 11261-04 11261-04 11261-04 11261-05 11261-05 11261-05 11261-06 11261-06 11261-06 11261-06 11261-12 11271-06 11271-11 11429-01 11429-04 11445-02 11486-06 11523-04 11523-06 11806-10 11813-06 11816-05 11827-11 11830-06 11830-10 11841-03 11852-02 11852-03 11852-03 11852-09 11852-09

2.15 2.29 4.2 3.3 3.3 3.3 3.4 2.7 2.20 2.5 2.9 2.15 2.21 1.1 2.8 2.29 4.5 2.8 4.1 4.8 1.1 4.7 4.6 4.4 5.3 1.3 4.5 4.6 4.1 1.2 1.1 5.3 1.3 4.2 4.1 3.4 4.2 1.3 1.2 1.3 4.7 1.4 4.7 1.1 2.23

17 17 7 18 22 19 3 12 12 9 6 15 10 26 4 15 9 19 5 9 27 15 6 2 13 21 13 3 1 19 32 9 24 18 8 11 5 20 12 1 21 8 3 35 8

99.2

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AUGUST 1990

MODEL OE15C ELECTRIC ORDER SELECTOR NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

11852-22 11854-02 11854-02 11854-03 11854-04 11854-05 11854-05 11854-05 11857-02 11857-02 11857-03 11857-03 11857-03 11857-07 11859-03 11870-02 11878-02 11880-06 11880-08 11880-08 11880-08 11880-08 11881-04 11881-04 11885-06 11885-06 11885-08 11885-10 11885-14 11885-16 11885-18 11890-01 11890-03 11894-12 11898-01 11898-07 11899-01 11936-04 11936-04 11936-06 11936-07 11936-07 11936-08 12078-00 12247-00

5.2 2.7 2.20 1.1 5.2 2.21 2.8 2.18 4.3 4.6 4.5 5.4 5.2 4.6 1.3 3.6 1.3 2.12 2.7 1.1 2.20 4.4 2.1 2.2 2.27 2.9 2.12 1.1 2.27 2.27 2.27 1.3 1.3 4.1 1.1 1.1 4.7 1.3 4.2 4.2 1.4 4.2 1.3 4.6 3.3

1 6 6 24 5 9* 29* 17* 6 4 16 1 9 2 23 9 22 5 13 16 13 5 20 18 4 12 6 1 6 6 6 3 17 22 36 12 11 27 19 8 5 14 29 1 2

12318-01 12391-01 12391-05 12459-00 13280-00 13280-00 13281-01 13281-01 13928-00 14859-04 14889-01 14910-03 14910-03 14911-04 14911-04 14911-06 14911-06 14913-03 14913-03 14913-08 14914-06 14928-00 14928-00 14957-04 14958-00 14959-00 14972-11 14979-07 14979-07 14986-03 14986-03 14993-18 14993-18 14994-05 14994-05 14994-08 14997-01 14998-01 14999-01 15609-31 15609-41 15672-03 15677-08 15677-08 15848-02

3.6 3.6 3.3 1.3 5.3 5.1 5.3 5.1 3.4 3.3 3.3 2.20 2.7 2.18 2.5 2.7 2.20 2.7 2.20 2.5 3.4 2.8 2.21 4.8 4.8 4.8 3.3 2.20 2.7 1.1 4.4 4.7 5.3 5.3 4.7 1.2 3.3 1.2 1.3 3.3 3.3 3.4 2.19 2.6 3.3

14 15 26 18 15 7 14 6 10 13 15 4 4 24 17 1 1 18 18 7 8 9 19 13 1 2 9 11 11 15 7 17 2 1 20 15 20 21 25 17 25 2 7 7 12

AUGUST 1990

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99.3

MODEL OE15C ELECTRIC ORDER SELECTOR NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

20002-00 200025 20003-00 200038 200039 200040 200041 200042 200043 200044 200045 200045 200046 200047 200048 200049 200050 200051 200052 200054 200055 200056 200057 200058 200059 200076 200076 200077 200077 200077 200077 200077 200077 200078 200078 200079 200079 200080 200080 200081 200081 200081 200081 200081 200081

1.3 10.1 1.2 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.24 2.10 2.24 2.14 2.11 2.26 2.10 2.25 2.24 2.10 2.24 2.10 2.24 2.10 2.14 2.25 2.10 2.26 2.11 2.24

13 6 13 22 3 2 9 8 6 15 13 31 30 33 27 26 19 20 12 29 32 1 10 21 11 1 1 2 2 2 2 2 2 3 3 4 4 5 5 6 6 6 6 6 6

200082 200082 200083 200083 200084 200084 200085 200085 200086 200086 200087 200087 200088 200088 200089 200089 200090 200090 200091 200091 200092 200092 200093 200093 200094 200094 200094 200094 200094 200094 200095 200095 200095 200095 200095 200095 200096 200096 200096 200096 200096 200096 200097 200097 200140

2.24 2.10 2.10 2.24 2.24 2.10 2.10 2.24 2.24 2.10 2.10 2.24 2.10 2.24 2.24 2.10 2.10 2.24 2.10 2.24 2.24 2.10 2.24 2.10 2.26 2.11 2.25 2.10 2.14 2.24 2.11 2.14 2.26 2.10 2.25 2.24 2.10 2.25 2.11 2.26 2.24 2.14 2.24 2.10 2.31

7 7 8 8 9 9 11 11 13 13 14 14 15 15 18 18 19 19 20 20 21 21 22 22 19 19 19 24 19 24 10 10 10 25 9 25 26 8 9 9 26 9 27 27 10

99.4

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AUGUST 1990

MODEL OE15C ELECTRIC ORDER SELECTOR NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

200151 200163 200178 200204 200206 200214 200238 200302 200304 200306 200314 200320 200320 200322 20040-00 20045-02 20064-01 20065-00 20067-00 20069-01 200695 20070-01 200704 200704 200706 20071-01 200714 200720 200750 200752 200766 200869 201215 201215 201215 201215 201215 201215 201259 201259 201259 201259 201262 201262 201262

2.31 2.31 2.31 2.31 2.31 2.31 2.31 2.31 2.31 2.31 2.31 2.31 2.31 2.31 1.4 1.3 1.3 1.3 1.3 1.1 3.5 1.1 3.5 3.5 3.5 1.2 3.5 3.5 3.5 3.5 3.5 2.34 2.14 2.24 2.11 2.26 2.10 2.25 2.26 2.14 2.11 2.25 2.26 2.14 2.11

2 9 8 7 1 6 11 5 13 12 4 14 3 15 4 14 26 33 16 18 30 17 36 15 32 17 4 11 19 10 29 3 15 12 15 15 12 14 12 12 12 11 4 4 4

201262 201266 201266 201266 201266 201267 201267 201297 201327 201328 20134-00 201367 201367 201367 201367 201367 201367 201368 201368 201368 201368 201368 201368 201372 201372 201372 201372 201372 201372 20140-01 20140-02 20141-00 20143-01 201435 20148-01 20148-01 20148-01 20148-01 20148-02 20148-02 20148-02 20148-02 20151-00 20151-00 20159-02

2.25 2.11 2.25 2.14 2.26 2.10 2.24 2.22 2.27 2.27 1.2 2.24 2.26 2.11 2.10 2.14 2.25 2.25 2.26 2.24 2.11 2.10 2.14 2.10 2.26 2.24 2.14 2.25 2.11 2.9 2.9 2.9 2.8 3.3 2.19 2.6 2.20 2.7 2.19 2.5 2.18 2.6 2.7 2.20 2.8

4 13 12 13 13 10 10 28 7 8 5 23 14 14 23 14 13 16 17 16 17 16 17 17 18 17 18 17 18 14 14 10 20 24 1 1 22 22 11 24 20 11 10 10 22

AUGUST 1990

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99.5

MODEL OE15C ELECTRIC ORDER SELECTOR NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

20159-02 20163-10 20163-38 20163-49 20163-60 20163-72 20163-72 20163-74 20163-74 20163-76 20163-77 20163-85 20163-85 201675 201675 201711 201712 201714 201715 201716 201718 201718 201721 201721 201755 201756 201756 201757 201757 201758 201758 201759 20176-00 201760 201760 201761 201761 201765 201765 201766 201766 201767 201768 201768 20182-00

2.23 2.27 2.5 2.12 2.12 2.18 2.5 2.5 2.18 2.27 2.18 2.5 2.9 2.1 2.2 2.1 2.1 2.1 2.1 2.1 2.1 2.2 2.2 2.1 2.2 2.1 2.2 2.1 2.2 2.2 2.1 2.2 1.3 2.2 2.1 2.2 2.1 2.2 2.1 2.1 2.2 2.2 2.2 2.1 1.4

7 5 14 8 10 29 18 19 26 18 11 10 20 16 14 7 6 5 4 3 13 11 12 14 4 17 15 11 9 5 8 7 11 10 12 8 9 16 18 15 13 3 6 10 2

20188-00 20188-00 20188-00 20188-00 20189-00 20189-00 20189-00 20189-00 201890 201891 201891 201893 201893 201895 201895 201896 201896 201897 201897 201899 201899 20190-00 20190-01 201900 201900 201902 201902 201903 201903 201904 201904 201906 201906 201910 201910 20195-00 201962 201962 201962 201962 201963 201963 201963 201963 201964

2.6 2.20 2.7 2.19 2.18 2.5 2.6 2.19 2.13 2.28 2.13 2.28 2.13 2.28 2.13 2.28 2.13 2.13 2.28 2.28 2.13 1.2 1.2 2.13 2.28 2.13 2.28 2.12 2.28 2.28 2.13 2.13 2.28 2.13 2.28 3.4 2.11 2.14 2.26 2.25 2.11 2.25 2.26 2.14 2.26

2 21 21 2 21 25 12 12 5 5 5 1 1 18 18 4 4 17 17 16 16 22 22 13 13 6 6 12 11 7 7 15 15 10 10 4 1 1 1 1 3 3 3 3 5

99.6

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AUGUST 1990

MODEL OE15C ELECTRIC ORDER SELECTOR NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

201964 201964 201964 201965 201966 201966 201966 201966 201967 201967 201967 201967 201984 201984 201985 201985 202004 202004 202004 202009 202009 202048 20208-00 20208-00 20208-00 202154 202420 20262-01 20281-00 20295-02 20295-02 20321-00 20323-00 20323-00 20323-00 20324-01 20324-01 20329-01 20393-00 204217 204237 204237 204238 204238 204239

2.25 2.11 2.14 2.25 2.11 2.26 2.14 2.25 2.25 2.14 2.26 2.11 2.1 2.2 2.1 2.2 2.25 2.26 2.23 2.24 2.23 2.22 2.5 2.18 1.1 10.1 10.1 1.2 1.3 2.15 2.29 1.2 2.7 2.20 4.4 2.7 2.20 1.3 10.1 10.1 2.28 2.13 2.28 2.13 2.11

5 5 5 7 11 11 11 10 15 16 16 16 2 1 1 2 18 20 1 28 1 10 22 1 14 4 5 17 34 14 14 8 19 19 6 17 17 12 3 7 23 23 14 14 8

204239 204239 204240 204240 204240 204241 204241 204241 20446-00 20523-00 20523-00 20536-00 20620-00 20659-00 20670-00 20680-00 20680-00 20682-00 20761-00 20773-01 20844-02 20897-00 20904-01 21037-01 21042-00 21055-00 21056-00 21063-00 21064-00 21066-06 21066-06 21066-08 21066-08 21066-10 21066-10 21066-11 21066-11 21067-02 21067-04 21067-05 21067-12 21069-01 21074-02 21088-01 21089-01

2.26 2.14 2.11 2.14 2.26 2.14 2.10 2.11 4.3 2.20 2.7 1.3 1.3 1.3 1.1 1.4 2.8 1.1 2.9 2.8 1.2 1.2 4.1 3.3 3.6 5.3 5.3 3.6 3.6 5.3 3.3 5.3 3.3 3.3 5.3 3.3 5.3 3.6 3.6 3.6 3.6 3.3 2.12 3.3 5.2

8 8 7 7 7 2 2 2 9 14 14 19 6 4 13 1 23 20 2 21 22 3 15 27 10 16 10 11 8 12 4 12 4 4 12 4 12 12 12 12 12 3 3 5 8

AUGUST 1990

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99.7

MODEL OE15C ELECTRIC ORDER SELECTOR NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

21089-01 21089-01 21090-00 21106-02 21106-04 21106-05 21106-06 21110-00 21111-01 21111-02 21112-00 21131-00 21131-00 21131-00 21132-00 21132-00 21132-00 21425-01 21434-00 21435-00 21444-01 21444-01 21444-02 21444-02 21444-02 21445-01 21445-01 21445-02 21445-02 21445-02 21533-03 21533-03 21541-01 21542-01 21543-01 21543-01 21543-03 21543-04 21543-05 21543-05 21543-06 21543-07 21544-00 21545-00 21546-00

5.4 4.5 5.1 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 2.8 2.18 2.21 2.21 2.8 2.18 3.4 3.4 3.4 2.5 3.3 2.5 2.18 3.3 2.5 3.3 2.18 2.5 3.3 5.3 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7

2 17 3 10 10 10 10 6 4 3 2 28* 16* 8* 5 25 13 12 9 7 15 21 15 22 21 * * 22A * * 7 18 24 13 16 16 23 23 16 16 23 23 14 8 6

21615-00 21615-04 21616-00 21618-01 21618-02 21618-03 21648-00 21654-00 21721-00 21723-01 21729-00 21731-00 21732-00 21732-00 21740-00 21746-00 21760-00 21763-00 21764-00 21765-00 21771-00 21772-00 21775-00 21777-00 21783-00 21784-00 21789-01 21789-02 21797-00 21797-00 21797-00 21800-01 21817-00 21819-00 21827-00 21845-00 21847-00 21851-00 21856-00 21856-00 21859-00 21860-00 21872-00 21873-00 21877-00

4.7 4.5 4.7 4.5 4.5 4.5 4.6 4.6 4.8 4.5 4.5 2.5 2.20 2.7 4.8 5.3 4.2 4.1 4.1 4.1 4.5 4.7 5.3 5.3 4.1 4.1 4.1 4.1 2.6 2.19 5.1 1.2 1.1 1.1 4.5 2.27 2.18 2.18 4.8 4.4 2.18 2.18 3.4 3.4 1.1

22 20 12 20 20 20 10 7 5 4 8 23 5 5 12 3 13 7 13 14 18 4 5 19 17 10 20 18 5 5 8 2 7 6 2 9 19 4 11 * 31 32 6 6 33

99.8

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MODEL OE15C ELECTRIC ORDER SELECTOR NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

21877-00 21877-01 21877-01 21877-01 22019-00 22226-01 22226-02 22226-03 22226-03 22226-03 22226-03 22226-04 22226-04 22243-00 22247-00 22277-01 22313-00 22314-00 24070-00 24121-01 24121-01 24174-01 24175-00 24177-00 24211-00 24300-00 24313-00 24313-00 24344-00 24344-00 24344-00 24455-02 24455-02 25003-01 25003-02 25004-00 25094-01 25095-00 25106-01 25108-07 25170-00 25189-02 25189-04 25194-01 25198-00

2.5 2.18 2.5 1.1 3.6 2.9 2.9 2.5 1.1 2.18 2.27 2.5 1.1 1.3 3.6 1.3 1.3 1.2 2.5 2.7 4.5 1.1 1.1 1.1 1.1 1.3 2.18 2.5 1.1 2.18 2.5 2.20 4.5 1.2 1.2 1.2 2.23 2.23 3.3 3.3 4.2 4.1 4.7 4.2 4.2

20 27 20 33 K 8 8 21 5 28 11 21 5 7 3 2 30 6 6 16 11 29 28 30 34 31 25 26 2 23 16 16 11 16 16 18 12 11 7 28 21 21 5 20 4

25199-02 25200-01 25201-01 25202-02 25203-04 25204-04 25275-01 25275-01 25275-01 25275-06 25275-06 25300-00 25332-01 25332-01 25339-10 25427-01 25427-01 25427-02 25466-01 25538-02 25538-04 25538-05 25538-06 25744-00 25745-00 26079-01 26190-01 26203-01 26205-01 26205-02 26205-02 26213-00 26214-00 26269-00 26272-00 26325-01 26325-01 26326-00 26327-00 26333-00 26336-00 26493-01 26493-01 26528-02 26528-02

4.2 4.2 4.2 4.2 4.1 4.1 2.8 2.27 2.21 2.5 2.18 1.2 2.6 2.19 2.20 2.7 2.20 2.7 4.1 3.6 3.6 3.6 3.6 1.3 1.3 4.5 4.5 4.6 2.7 2.7 2.20 2.34 2.34 0.1 0.1 4.2 4.3 4.3 4.3 4.3 4.3 5.3 4.7 2.2 2.1

6 10 11 2 23 22 10 15 20 12 5 20 13 13 25 9 9 9 26 13 13 13 13 9 10 19 1 5 15 15 15 1 1 5 6 17 7 8 11 5 10 4 19 17 19

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99.9

MODEL OE15C ELECTRIC ORDER SELECTOR NUMERICAL INDEX PART #

FIG. #

ITEM #

26654-11 26654-11 26654-12 26654-12 26654-13 26654-13 26654-15 26654-15 26673-00 26993-00 26996-00 27058-00 27058-00 27058-01 27058-01 27158-01 27161-00 27163-00 27164-00 27185-00 27185-01 27200-00 27257-00 27258-01 27259-06 27259-06 27259-07 27259-07 27262-00 27265-00 27270-00 27272-00 27515-01 27518-00 27533-00 27551-02 27555-01 27556-02 27655-00 27691-00 27691-00 27691-01 27691-01 27692-00 27692-00

2.19 2.6 2.19 2.6 2.6 2.19 2.19 2.6 4.4 4.4 4.4 2.5 2.8 2.5 2.8 2.27 1.3 1.3 1.4 2.12 2.12 1.3 2.9 2.9 2.5 2.8 2.5 2.8 2.9 2.12 2.9 2.9 4.1 4.1 4.8 4.8 4.8 4.5 0.1 2.21 2.18 2.21 2.18 2.9 2.23

6 6 6 6 6 6 6 6 1 15 17 2 13 2 13 1 31 28 6 7 7 36 16 19 13 11 13 11 11 4 22 1 3 4 16 15 17 12 2 1 2 1 2 7 6

99.10

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PART #

FIG #

ITEM #

27692-01 27693-00 27693-00 27693-00 27693-00 27693-01 27693-01 27693-01 27693-02 27696-00 27707-00 27707-00 27906-00 27906-00 27906-00 27963-00 29030-00 29030-01 29034-01 29034-03 29043-00 300120-000 300120-001 300124-000 300124-001 300124-002 300124-003 300124-004 300124-005 300124-006 300124-007 300124-008 300124-009 300124-010 300124-011 300124-012 300124-013 300124-014 300124-015 300124-016 300124-017 300124-018 300124-019 300133-000 300136-000

2.9 2.5 2.21 2.8 2.9 2.5 2.8 2.9 2.23 2.27 2.18 2.21 1.4 2.21 2.8 2.18 2.34 2.34 2.34 2.34 2.34 3.5 2.30 3.5 2.30 2.30 2.30 2.30 2.30 2.30 2.30 2.30 2.30 2.30 2.30 2.30 2.30 2.30 2.30 2.30 2.30 2.30 2.30 3.5 3.5

7 11 17 7 15 11 7 15 10 13 30 21 1 29 23 3 2 2 2 2 2 1 8 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 37 38

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AUGUST 1990

MODEL OE15C ELECTRIC ORDER SELECTOR NUMERICAL INDEX PART #

FIG. #

ITEM #

300137-000 300138-000 300140-000 300143-000 300145-000 300147-000 300147-000 300148-000 300150-000 300151-000 300152-000 300153-000 300154-000 300156-000 300165-000 300166-000 300168-000 300208-000 300220-000 300280-000 300280-000 300337-000 300338-000 300417-000 300418-000 300420-000 300420-000 300421-000 300427-000 300431-000 300433-000 300435-000 300436-000 300437-000 300438-000 300439-000 300440-000 300519-000 300520-000 300521-000 300522-000 300523-000 300524-000 300525-000 300526-000

3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.4 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 0.1 4.8 2.8 1.4 0.1 0.1 2.32 2.32 2.32 2.32 2.32 2.32 2.32 2.32 2.32 2.32 2.32 2.32 2.32 2.32 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5

7 8 24 27 9 35 16 17 1 22 26 6 12 13 31 34 5 * 2 23 1 * * 3 4 12 6 7 11 5 2 9 14 13 10 1 8 3 14 18 20 25 33 2 21

AUGUST 1990

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PART #

FIG #

ITEM #

300527-000 300534-000 300535-000 300536-000 300537-000 300538-000 300539-000 300540-000 300542-000 300544-000 300545-000 300546-000 300547-000 300549-000 300553-000 300554-000 300555-000 300556-000 300558-000 300560-000 300561-000 300562-000 300563-000 300564-000 300565-000 300566-000 300567-000 300568-000 300569-000 300570-000 300589-000 300791-000 300792-000 48956-07 48956-83 49377-00 49384-01 49384-03 49520-00 49521-00 49526-00 49527-00 49528-00 49567-00 49567-00

3.5 2.33 2.33 2.33 2.33 2.33 2.33 2.33 2.33 2.33 2.33 2.33 2.33 2.33 2.33 2.33 2.33 2.33 2.33 2.33 2.33 2.33 2.33 2.33 2.33 2.33 2.33 2.33 2.33 2.33 3.5 2.34 2.34 2.8 2.9 0.1 0.1 0.1 4.4 2.5 4.4 4.4 4.4 2.18 2.20

39 13 14 * 12 11 16 15 3 2 6 1 7 8 4 5 10 18 19 21 23 22 24 27 25 26 9 28 17 20 28 * * 30 21 3 10 8 9 5 14 12 13 7 23

© BT PRIME-MOVER

99.11

MODEL OE15C ELECTRIC ORDER SELECTOR NUMERICAL INDEX PART #

FIG. #

ITEM #

49567-00 49574-00 49574-00 49605-00 49606-00 49606-00 49670-00 49687-06 49688-05 49717-02 49815-00 49815-00 49826-00 49829-02 49829-02 49833-00 49835-01 49850-03 49850-03 49852-01 49852-01 49852-04 49852-04 49853-02 49853-02 49854-01 49854-01 49855-02 49855-02 49855-03 49855-03 49855-09 49855-09 49856-01 49856-01 49856-02 49856-02 49856-03 49856-03 49856-03 49856-04 49856-17 49856-17 49856-33 49856-33

2.27 2.7 2.20 2.20 2.27 2.18 10.1 3.4 2.8 4.4 2.18 2.5 1.3 2.6 2.19 3.3 3.3 2.29 2.15 2.29 2.15 2.29 2.15 2.29 2.15 2.15 2.29 2.15 2.29 2.29 2.15 5.29 2.15 2.23 2.21 2.21 2.8 2.8 2.21 2.8 2.21 2.21 2.8 2.29 2.15

16 3 3 24 17 6 8 5 17 10 10 1 8 3 3 8 11 11 11 3 3 8 8 4 4 2 2 7 7 1 1 6 6 4 30 22 12 32 23 14 28 26 15 13 13

99.12

Return

PART #

FIG #

ITEM #

49856-35 49856-35 49856-42 49856-42 49856-43 49856-43 49856-44 49856-44 49856-63 49856-64 49856-65 49856-73 49865-00 49873-00 49873-00 49878-00 49928-03 49929-01 49929-01 49934-00 49934-00 49942-00 49956-01 49975-00 49990-00 50001-11 50001-11 50001-11 50001-11 50003-01 50003-01 52-00221-00 52-00224-00 52-00254-00 52-00257-00 52-00259-00 52-00324-00 52-05051-00 52-05077-00 52-07907-00 52-07960-00 PM-4011 PM-4246

2.29 2.15 2.15 2.29 2.29 2.15 2.29 2.15 2.21 2.21 2.21 2.8 0.1 2.20 2.7 0.1 3.3 1.1 1.2 2.19 2.6 4.1 3.3 0.1 0.1 2.23 2.22 2.9 2.22 2.9 2.23 0.1 0.1 0.1 0.1 0.1 4.8 3.3 3.3 2.18 5.3 10.1 10.1

12 12 9 9 10 10 5 5 2 25 18 14 13 20 20 4 10 37 23 4 4 12 23 11 12 3 * 17 25 18 2 7 7 7 7 9 4 1 14 9 17 1 2

© BT PRIME-MOVER

AUGUST 1990

Return

Return

PARTS MANUAL Manual Number 9308 Manual Part Number 300338-001 OE-15C ELECTRIC ORDER SELECTOR Effective Serial Number

Read and observe all warnings on this unit before operating it.

DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.

ISSUED AUGUST 1993

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ALPHABETICAL INDEX NAME

FIG.#

PAGE #

A,B Bosch Pump and Motor Assembly Bosch Hydraulic Pump Motor Assembly Brake Foot Pedal Installation

3.5 2.24 4.4

3.7 2.43 4.7

C, D Decals and Parts Assembly Drive Motor Assembly (12 Volt) Drive Motor Assembly (24 Volt) Drive Motor Assembly Drive Motor Assembly (24 Volt)

0.1 2.25 2.27 1.4 2.26

0.1 2.45 2.49 1.7 2.47

E, F, G "EE" EV-100LX SCR Electrical Schematic Symbols EV-100/EV-1 SCR Master Control Switch Fork Mounting Installation Frame and Load Wheel Installation Frame and Side Guide Rollers

2.4 2.2 4.5 4.2 4.3

2.4 2.3 4.9 4.3 4.5

H, I Hydraulic System Hydraulic Schematic Hydraulic Schematic Symbols Inner Column Assembly

3.3 3.1 3.2 5.2

3.3 3.1 3.2 5.3

J, K, L Lift Cylinder Lift Cylinder and Related Parts Lift Platform and Tether Belt

3.6 5.3 4.8

3.9 5.5 4.15

M, N, O Mast Installation Outer Column Assembly (Frame)

5.1 5.4

5.1 5.7

P, Q Pallet Clamp Installation

4.6

4.11

R Reservoir and Pump Assembly Resistor Control Panel Assembly Resistor Electrical Schematic Resistor Emergency Disconenct Contactor Assembly Resistor Forward & Rearward Contactor Assembly Resistor Mast Cable and Related Parts Resistor Master Control Switch Resistor Power Component Wiring Resistor Power Connector Assembly Resistor Second Speed Contactor Assembly Resistor Third Speed Contactor Assembly Resistor Third Speed Contactor Panel Assembly Resistor Wiring Diagram, Part #I (Frame) Resistor Wiring Diagram, Part #II

3.4 2.9 2.3 2.14 2.10 2.6 2.1 2.8 2.15 2.11 2.13 2.12 2.5 2.7

3.5 2.15 2.3 2.25 2.17 2.9 2.1 2.13 2.27 2.19 2.23 2.21 2.7 2.11

4

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AUGUST 1993

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

S Shielding Assembly Special Tools and Lubrications Steering Cable Installation

4.1 10.1 4.7

4.1 10.1 4.13

T Transistor Control Panel Assembly Transistor Electrical Schematic Transistor Electrical Schematic Symbols Transistor Mast Cable and Related Parts Transistor Power Component Wiring Transistor Power Connector Assembly Transistor Wiring Diagram, Part #I (Frame) Transistor Wiring Diagram, Part #II (Platform) Transmission Assembly, Part I Transmission Assembly, Part II Transmission and Related Parts

2.22 2.16 2.17 2.19 2.21 2.23 2.18 2.20 1.2 1.3 1.1

2.39 2.29 2.30 2.33 2.37 2.41 2.31 2.35 1.3 1.5 1.1

U, V, W Warning Light Assembly

2.28

2.51

X, Y, Z

AUGUST 1993

Return

5

FIGURE # 0.1 DECALS AND PARTS ASSEMBLY

0.1

Return

AUGUST 1993

FIG ITEM # # PART #

NAME

0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Nameplate Decal, warning Nameplate, BT PRIME-MOVER Decal, slow raise/lower Decal, DOHG Paint, orange Spray, orange Paint, graphite green Spray, graphite green Paint, safety yellow Spray, safety yellow Decal, BT PRIME-MOVER Decal, warning Decal, warning Decal, warning Manual, Operator's Manual, Parts Manual, Repair

1 2 3 4 5 6 6 6 6 6 6 7 8 9 10 * * *

NA 26744-00 49878-00 26269-00 26272-00 52-00254-00 52-00257-00 52-00267-00 52-00269-00 52-00237-00 52-00260-00 49384-03 49975-00 49990-00 49865-00 300337-001 300338-001 300208-001

AUGUST 1993

Return

# FOR ASSY.

UNIT

1 1 1 1 1 As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

1 1 2 1 1 1 1 1

0.2

Return

Return

Return

Return

Return

FIG ITEM # # PART #

NAME

# FOR ASSY.

1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2

Pin, roll Arm, brake Bushing Nut Screw, adjustment Nut, jam O-ring Rod, brake O-ring O-ring Transmission assy. (See Fig. #1.3) Screw, cap nylock Ring, gear case Lockwasher Screw, cap Wheel, rubber drive Wheel, urethane drive Wheel, non-marking drive Tire, rubber Tire, urethane Tire, non-marking Wheel, drive Screw, wheel Pin, eccentric Ring, retaining Drive motor assy., 12V (See Fig. #1.4) Drive motor assy., 12V (See Fig. #1.4) Drive motor assy., 24V (See Fig. #1.4) Bushing

1 1 1 1 1 1 1 1 1 1 1 3 1 6 6 1 1 1 1 1 1 1 5 1 1 1 1 1 2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16 16 17 17 17 18 19 20 21 22 22 22 23

11073-15 21800-01 20897-00 11170-06 20134-00 22314-00 11015-09 20321-00 11015-31 11015-50 ------------11830-10 20003-00 11009-08 14994-08 25003-01 25003-02 25003-07 20071-01 20262-01 20071-03 25004-00 11445-02 25300-00 14998-01 20190-00 20190-01 20844-02 49929-01

AUGUST 1993

Return

UNIT

1.4

Return

Return

Return

Return

Return

Return

Return

Return

FIGURE # 2.3 RESISTOR ELECTRICAL SCHEMATIC

2.3

Return

AUGUST 1993

FIGURE # 2.4 "EE" EV-100LX SCR ELECTRICAL SCHEMATIC SYMBOLS

AUGUST 1993

Return

2.4

Return

Return

Return

Return

Return

FIG ITEM # # PART #

NAME

# FOR ASSY.

2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7

Screw, machine Lockwasher Switch, lift limit Connector Harness, platform wiring Screw, cap Lockwasher Washer, flat Horn, 12 volt Horn, 24 volt Switch, key Washer, flat nylon Nut Screw, machine Switch, horn Indicator, 12 volt battery discharge Indicator, 24 volt battery discharge BDI/hourmeter, 12 volt BDI/hourmeter, 24 volt Switch, master control (See Fig. #2.1) Switch, lift/lower Screw, machine Switch, foot pedal Switch, chain tension Terminal, male Disconnect, male

2 2 1 1 1 2 2 2 1 1 1 2 2 2 1 1 1 1 1 1 1 2 1 1 10 1

1 2 3 4 5 6 7 8 9 9 10 11 12 13 14 15 15 15 15 16 17 18 19 20 21 22

14911-06 11009-03 49574-00 14910-03 21732-00 11854-02 11009-05 11016-02 25427-02 25427-01 20151-00 14979-07 11261-01 11880-08 20523-00 26205-01 26205-02 301445-000 301445-001 24121-01 20324-01 14913-03 20323-00 49873-00 20188-00 20148-01

AUGUST 1993

Return

UNIT

2.12

Return

Return

Return

Return

Return

Return

Return

Return

Return

Return

Return

Return

Return

Return

FIGURE # 2.15 RESISTOR POWER CONNECTOR ASSEMBLY

2.27

Return

AUGUST 1993

FIG ITEM # # PART #

NAME

# FOR ASSY.

2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15

Connector assembly, yellow, SB-175 Connector assembly, red, SB-175 Connector assembly, gray, SB-175 Connector, housing, yellow, SB-175 Connector, housing, red, SB-175 Connector, housing, gray, SB-175 Connector, tip Bushing Cable Connector assembly, red, SB-350 Connector assembly, yellow, SB-350 Connector assembly, gray, SB-350 Connector, housing, red, SB-350 Connector, housing, yellow, SB-350 Connector, housing, gray, SB-350 Connector, tip Cable

1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 2 2

1 1 1 2 2 2 3 4 5 6 6 6 7 7 7 8 9

49855-26 49855-27 49855-03 49854-03 49854-04 49854-01 49852-01 49853-02 49856-44 49855-48 49855-49 49855-50 49854-05 49854-06 49854-02 49852-03 49856-44

AUGUST 1993

Return

UNIT

2.28

FIGURE # 2.16 TRANSISTOR ELECTRICAL SCHEMATIC

2.29

Return

AUGUST 1993

FIGURE # 2.17 TRANSISTOR ELECTRICAL SCHEMATIC SYMBOLS

AUGUST 1993

Return

2.30

FIGURE # 2.18 TRANSISTOR WIRING DIAGRAM PART #I (FRAME)

2.31

Return

AUGUST 1993

FIG ITEM # # PART # 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18

1 2 3 4 5 5 6 6 7 7 8

-------------21915-00 49815-00 49521-00 23452-00 23452-01 27692-01 27692-00 23456-02 23456-00 27058-01

2.18

8

27058-00

2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18

9 10 10 10 11 11 12 12 13 13

20208-00 20141-01 20140-01 20140-02 22226-01 22226-02 27693-01 27693-00 21445-01 21445-02

AUGUST 1993

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NAME Cables, mast (See Fig. #2.)

Harness, frame Hourmeter Delay, time Contactor, 12 volt Contactor, 24 volt Contactor, 12 volt Contactor, 24 volt Controller, Transistor (12 volt) Controller, Transistor (24 volt) Panel, 12 volt, third speed control (See Fig. #2.12) Panel, 24 volt, third speed control (See Fig. #2.12) Switch, brake interlock Breaker, control circuit Breaker, power circuit (12 volt) Breaker, power circuit (24 volt) Contactor, pump (12 volt) Contactor, pump (24 volt) Contactor, line 12 volt, (See Fig. # 2.14) Contactor, line 24 volt, (See Fig. #2.14) Solenoid, 12 volt, lowering Solenoid, 24 volt, lowering

# FOR ASSY.

UNIT

1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

2.32

FIGURE # 2.19 TRANSISTOR MAST CABLE AND RELATED PARTS

2.33

Return

AUGUST 1993

FIG ITEM # # PART #

NAME

2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19

Disconnect, male Terminal, male Grip, bus drop Spring Clip Cable assembly, 83/124 Cable assembly, 90/138 Cable assembly, 96/150 Cable assembly, 105/168 Clamp Screw, cap Lockwasher Washer, flat Disconnect, female Terminal, female Tie, wire

1 2 3 4 5 6 6 6 6 7 8 9 10 11 12 13

20148-01 20188-00 49829-02 49934-00 21797-00 26654-15 26654-11 26654-12 26654-13 15677-08 11143-04 11009-06 11016-03 20148-02 20189-00 25332-01

AUGUST 1993

Return

# FOR ASSY.

UNIT

1 10 1 1 1 1 1 1 1 2 2 2 2 1 10 As Req'd.

2.34

FIGURE # 2.20 TRANSISTOR WIRING DIAGRAM PART # II (PLATFORM)

2.35

Return

AUGUST 1993

FIG ITEM # # PART #

NAME

# FOR ASSY.

2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20

Switch, foot pedal Switch, chain tension Switch, lift limit Lockwasher Screw, machine Connector Filter, horn Cable, mast (See Fig.# 2.19) Horn, 12 volt Horn, 12 volt Switch, lift/lower Switch, master control Potentiometer Switch, key Switch, horn Indicator, batytery discharge (BDI) Harness, wiring

1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1

1 2 3 * * * 4 5 6 6 7 8 9 10 11 12 13

20323-00 49873-00 49574-00 11009-03 14911-06 14910-03 49605-00 -------------23309-00 23309-01 20324-01 27303-00 29304-00 20151-00 20523-00 26205-02 21917-00

AUGUST 1993

Return

UNIT

2.34

FIGURE # 2.21 TRANSISTOR POWER COMPONENT WIRING

2.37

Return

AUGUST 1993

FIG ITEM # # PART #

NAME

# FOR ASSY.

2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21

Wire assembly Screw Wire assembly Wire assembly Wire assembly Wire assembly Controller, 24 volt Clip Nut Screw Washer, lock Nut Contactor Nut, self-lock Panel assembly Panel assembly, with field weakening Washer, plain Washer, plain Nut, self-lock Wire assembly Wire assembly

1 2 4 1 1 1 1 4 4 4 4 4 1 2 1 1 4 4 4 2 1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 16 17 18 19 20

49855-57 11047-16 49856-58 49856-81 49856-07 49856-61 23456-00 27328-00 49751-06 11854-03 11009-05 11261-05 27693-00 11170-04 21913-01 21913-03 11016-13 11016-03 11170-06 49856-17 49856-64

AUGUST 1993

Return

UNIT

2.38

FIGURE # 2.22 TRANSISTOR CONTROL PANEL ASSEMBLY

2.39

Return

AUGUST 1993

FIG ITEM # # PART # 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

27262-00 27692-00 11045-02 11170-04 49771-01 11072-02 50022-01 27704-01 20761-00 11004-03 11885-06 11009-02 11016-23 11261-02 22226-02 25094-05 20141-01 11854-03 11016-02 20141-00 11261-05 21163-00 20140-02 11009-04 11261-04 23452-01 49856-07 21916-00 24070-00

2.22 2.22 2.22 2.22

30 31 32 33

49521-00 11176-19 11016-21 11009-01

AUGUST 1993

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NAME Panel, electrical Contactor, 24 volt Screw Nut Tab, male disconnect Washer, shakeproof Screw Supressor, 24 volt Bracket, pump contact Screw Screw Washer Washer Nut Contactor, can Fuse, 200A Circuit breaker Screw Washer Washer Nut Bus bar Circuit breaker 105A Washer, lock (FIELD WEAKENING) Nut, (FIELD WEAKENING) Contactor, 24 volt, (FIELD WEAKENING) Wire, (FIELD WEAKENING) Resistor assembly, (FIELD WEAKENING) Plate, time delay mtg.

(FIELD WEAKENING) Time delay (FIELD WEAKENING) Screw, (FIELD WEAKENING) Washer, (FIELD WEAKENING) Washer, (FIELD WEAKENING)

# FOR ASSY.

UNIT

1 1 8 8 4 4 4 2 1 2 6 6 6 6 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 2 2 2

2.38

FIGURE # 2.23 TRANSISTOR POWER CONNECTOR ASSEMBLY

2.41

Return

AUGUST 1993

FIG ITEM # # PART #

NAME

# FOR ASSY.

2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23

Contactor assembly, SB-175, RED Contactor assembly, SB-350, RED Contactor assembly, SB-175, GRAY Contactor assembly, SB-350, GRAY Contactor assembly, SB-175, YELLOW Contactor assembly, SB-350, YELLOW Contactor, housing, SB-175, RED Contactor, housing, SB-350, RED Contactor, housing, SB-175, GRAY Contactor, housing, SB-350, GRAY Contactor, housing, SB-175, YELLOW Contactor, housing, SB-350, YELLOW Connector, tips, SB-175 Connector, tips, SB-350 Bushing, SB-350 Bushing, SB-175 & SB-350 Cable, 21" NEGATIVE Cable, 16.50" POSITIVE

1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 1 1

1 1 1 1 1 1 2 2 2 2 2 2 3 3 4 5 6 7

49855-57 49855-58 49855-59 49855-60 49855-61 49855-62 49854-04 49854-05 49854-01 49854-02 49854-03 49854-06 49852-01 49852-03 49853-04 49853-02 49856-84 49856-44

AUGUST 1993

Return

UNIT

2.42

FIGURE # 2.24 BOSCH HYDRAULIC PUMP MOTOR ASSEMBLY (12 VOLT, 300120-000) (24 VOLT, 300124-000)

2.43

Return

AUGUST 1993

FIG ITEM # # PART #

NAME

# FOR ASSY.

2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24

Ring, retainer Bearing Armature Spring washer Stud, terminal Screw, flat head Screw, fillister head Coil, field (12 VOLT) Coil, field (24 VOLT) Brush holder Ring, retainer Shield, commutator end Screw, fillister head Cap, protective Screw, fillister head Washer, flat Pin, grooved Brush set Lockwasher Spring, spirol

1 2 1 1 1 4 4 1 1 1 1 1 4 1 2 2 1 1 4 4

1 2 3 4 5 6 7 8 8 9 10 11 12 13 14 15 16 17 18 19

300124-001 300124-002 300124-003 300124-004 300124-005 300124-006 300124-007 300120-001 300124-008 300124-009 300124-010 300124-011 300124-012 300124-013 300124-014 300124-015 300124-016 300124-017 300124-018 300124-019

AUGUST 1993

Return

UNIT

2.44

FIGURE # 2.25 DRIVE MOTOR ASSEMBLY (12 VOLT - 20680-00)

2.45

Return

AUGUST 1993

FIG ITEM # # PART #

NAME

# FOR ASSY.

2.25 1 2.25 2 2.25 3 2.25 4 2.25 5 2.25 6 2.25 7 2.25 8 2.25 9 2.25 10 2.25 11 2.25 12 2.25 131 2.25 4 2.25 15

Package, field coil Package, terminal stud Bearing, sealed Washer, spring Head assembly, comm.

Spring, set Brush, set Band, cover Cover Screw, pole shoe Armature and fan assembly Fan Head assembly, drive end Bearing, sealed Seal, oil

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

200206 200151 200320 200314 200302 200214 200204 200178 200163 200140 200238 200306 200304 200320 200322

AUGUST 1993

Return

UNIT

2.46

FIGURE # 2.26 12 VOLT, DRIVE MOTOR ASSEMBLY ( 300280-000, ADVANCED)

2.47

Return

AUGUST 1993

FIG ITEM # # PART #

NAME

# FOR ASSY.

2.26 2.26 2.26 2.26 2.26 2.26 2.26 2.26 2.26 2.26 2.26 2.26 2.26 2.26

Coil, field Terminal assembly Brush Spring, brush Plate, brush Bearing Washer, wave Head, commutator end Band, head Armature Ring, retainer Bearing Head, drive end Seal

1 1 4 4 1 1 1 1 1 1 1 1 1 1

1 2 3 4 5 6 7 8 9 10 11 12 13 14

300439-000 300433-000 300417-000 300418-000 300431-000 300420-000 300421-000 300440-000 300435-000 300438-000 300427-000 300420-000 300437-000 300436-000

AUGUST 1993

Return

UNIT

2.48

FIGURE # 2.27 24 VOLT DRIVE MOTOR ASSEMBLY (27906-00, G.E.)

2.49

Return

AUGUST 1993

FIG ITEM # # PART #

NAME

# FOR ASSY.

2.27 1 2.27 2 2.27 3 2.27 4 2.27 5 2.27 6 2.27 7 2.27 8 2.27 9 2.27 10 2.27 11 2.27 12 2.27 13 2.27 14 2.27 * 2.27 15 2.27 16 2.27 17 2.27 18 2.27 19 2.27 20 2.27 21 2.27 22 2.27 23 2.27 24 2.27 25 2.27 262 2.27 7 2.27 28

Nut Washer, flat Gasket Bushing Washer Lockwasher Holder, brush Spring, brush Brush Screw, pole Plug End, shield Screw, clamp Cover, brush Screw, cap Washer Terminal Coil, field Pole, main Bearing Armature Bearing Washer, belleville Shim, washer Spacer, washer Seal,shaft Screw End, shield Shell, stator

8 4 4 4 4 4 1 4 4 8 5 1 2 4 8 2 2 1 4 1 1 1 2 1 1 1 4 1 1

300546-000 300544-000 300542-000 300553-000 300554-000 300545-000 300547-000 300549-000 300567-000 300555-000 300538-000 300537-000 300534-000 300535-000 300536-000 300540-000 300539-000 300569-000 300556-000 300558-000 300570-000 300560-000 300562-000 300561-000 300563-000 300565-000 300566-000 300564-000 300568-000

AUGUST 1993

Return

UNIT

2.50

FIGURE # 2.28 WARNING LIGHT ASSEMBLY

2.51

Return

AUGUST 1993

FIG ITEM # # PART #

NAME

# FOR ASSY.

2.28 2.28 2.28 2.28 2.28 2.28 2.28 2.28 2.28 2.28 2.28 2.28

Guard, strobe light Guard, flashing light Light, flashing Bulb, 12 volt (FLASHING ONLY) Light, flashing Bulb, 24 volt (FLASHING ONLY) Light, strobe (NOT SHOWN) Light, strobe (NOT SHOWN) Guard, strobe (NOT SHOWN) Lens (FOR FLASHING LIGHT ONLY) Washer, flat Nut

1 1 1 1 1 1 1 1 1 1 2 2

1 1 2 * 2 * 2 2 2 3 4 5

26214-00 26213-00 29030-00 300791-000 29030-01 300792-000 29034-03 29034-01 29043-00 200869 11016-03 11170-06

AUGUST 1993

Return

UNIT

2.52

Return

Return

FIGURE # 3.3 HYDRAULIC SYSTEM

3.3

Return

FEBRUARY 1992

FIG ITEM # # PART # 3.3 3.3 3.3 3.3 3.3

1 1 1 1 2

21182-01 21182-02 21182-03 21182-04 --------------

3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20 * * 21 22 23 24

25106-01 49833-00 14972-11 49928-03 49835-01 15848-02 14859-04 52-05077-00 14889-01 11045-03 15609-31 11241-05 11256-02 49956-01 201435 14997-01 11242-45 21444-01 21444-02 21445-01 21445-02 15609-41 12391-05 21037-01 25108-07

FEBRUARY 1992

Return

NAME Lift cylinder assembly (See Fig.# 3.6) Lift cylinder assembly (See Fig.# 3.6) Lift cylinder assembly (See Fig.# 3.6) Lift cylinder assembly (See Fig.# 3.6) Pump and reservoir assembly (See Fig.# 3.4) Adapter Elbow, 90° special Adapter Cap Adapter Nipple, hose Clamp, hose Hose, 1 foot Insert, beaded Screw, cap Hose assembly Elbow, 90° Bushing Filter assembly Element, filter Tee Nipple Valve, 12 volt lowering Valve, 24 volt lowering Solenoid valve N.C. 12 volt Solenoid valve N.C. 24 volt Hose assembly O ring Regulator, flow Adapter

# FOR ASSY. 1 1 1 1 1 2 1 1 1 1 1 2 As Req'd.

1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNIT 83/124 90/138 96/150 105/168

12 VOLT 24 VOLT 12 VOLT 24 VOLT

3.4

Return

Return

Return

Return

FIGURE # 3.6 LIFT CYLINDER ASSEMBLY (21182-XX)

3.9

Return

AUGUST 1993

FIG ITEM # # PART # 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6

1K NSS 2K NSS 3K NSS 4 40067-00 5K NSS 6K NSS 7 21180-01 7 21180-02 7 21180-03 7 21180-04 8K NSS 9K NSS 10K NSS 11K NSS 12 21183-01 12 21183-02 12 21183-03 12 21183-04 13 21184-00 14 49275-00 15 49274-10 16 12391-10 K 300997-000

3.6 3.6 3.6 3.6

* 21182-01 * 21182-02 * 21182-03 * 21182-04

AUGUST 1993

Return

NAME Wiper, cylinder Seal, rod Ring, wear Bearing Ring, backup O-ring Rod, 83/124 cylinder Rod, 90/138 cylinder Rod, 96/150 cylinder Rod, 105/168 cylinder Guide Ring, retainer Seal, washer Screw Tube, 83/124 cylinder Tube, 90/138 cylinder Tube, 96/150 cylinder Tube, 105/168 cylinder Plunger assembly Spring Plug O-ring Kit, seal (Contains items marked with "K") Cylinder assembly, 83/124 Cylinder assembly, 90/138 Cylinder assembly, 96/150 Cylinder assembly, 105/168

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

3.10

Return

Return

Return

Return

Return

Return

Return

Return

Return

FIG ITEM # # PART # 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5

1 2 3 4 5 6 7 8 9 10 11

26190-01 21827-00 11073-21 21723-01 11045-04 11009-05 11016-01 21729-00 11261-04 11016-04 24121-01

4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5

12 13 14 15 16 17 18 19 20 20 20 20 21

27556-02 11271-11 11045-04 11009-01 11857-03 21089-01 21771-00 26079-01 21618-01 21618-02 21618-03 21618-04 11073-17

AUGUST 1993

Return

NAME Chain Arm, side Pin, roll Plate Screw, cap Lockwasher Washer, flat Platform, lift Nut Washer, flat Switch, resistor master control (See Fig. #2.1) Lever Screw, set Screw, cap Lockwasher Washer Bearing Shaft, fork Sleeve, fork Fork, 30 inches Fork, 36 inches Fork, 42 inches Fork, 48 inches Pin, roll

# FOR ASSY.

UNIT

1 2 2 1 4 4 4 1 2 2 1 1 1 2 2 As Req'd.

4 2 4 2 2 2 2 2

4.10

Return

Return

Return

Return

FIGURE # 4.8 LIFT PLATFORM AND TETHER BELT

4.15

Return

AUGUST 1993

FIG ITEM # # PART # 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8

1 29595-00 2 14959-00 2 14959-XL 3 ------------4 52-00324-00 5 21721-00 6 11143-04 7 NA

4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8

7 X29159-00 8 11009-05 9 11261-05 10 11016-02 11 21856-00 12 21740-00 13 14957-04 14 11143-18 15 27551-02 16 27533-00 17 27555-01 18 X29346-00

AUGUST 1993

Return

NAME Line, tether Belt, tether (Standard) Belt, tether (X-large) Platform (See Fig.# 4.5) Strip, weather 11 feet Plate Screw, cap Glass, laminated windshield sheet SECURE THIS PART LOCALLY SAE-J673, SIZE 29.75" X 29.75" X .234", CORNERS 2.624" Screen, windshield Lockwasher Nut Washer, flat Mat, floor Shield Screw, cap Screw, cap Grip, hand Tube Nut Line, retract tether

# FOR ASSY.

UNIT

1 1 1 1 As Req'd.

1 2 1

1 8 8 4 1 1 4 1 1 1 1 1

4.16

Return

Return

Return

Return

FIGURE # 5.3 LIFT CYLINDER AND RELATED PARTS

5.5

Return

FEBRUARY 1992

FIG ITEM # # PART # 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3

5.3 5.3

1 2 3 4 5 6 7 8 9 10 11 12 12 12 12 13 14 15 16 17

18 19

14994-05 14993-18 21746-00 26493-01 21775-00 11047-09 21533-03 11170-08 11523-04 21056-00 11073-21 21182-01 21182-02 21182-03 21182-04 11261-12 13281-01 13280-00 21055-00 52-07960-00

11160-09 21777-00

FEBRUARY 1992

Return

NAME Screw, cap Washer, flat Sheave, electrical cable Bearing Head, sheave Screw, socket head flat Sheave, steering cable Nut Bearing Sheave, lift chain Pin, roll Lift cylinder assembly (See Fig.# 3.6) Lift cylinder assembly (See Fig.# 3.6) Lift cylinder assembly (See Fig.# 3.6) Lift cylinder assembly (See Fig.# 3.6) Nut Ring, retainer Pin, lift chain Anchor, chain Chain, lift 13 FEET 14 FEET 15 FEET 16 FEET Fitting, grease Shaft, sheave

# FOR ASSY. 1 1 1 3 1 1 2 2 2 2 2 1 1 1 1 4 4 2 2 As Req'd.

83/124 90/138 96/150 105/168 2 2

UNIT

83/124 90/138 96/150 105/168

83/124 90/138 96/150 105/168

5.6

Return

Return

FIGURE # 10.1 SPECIAL TOOLS AND LUBRICATIONS

10.1

Return

MARCH 1993

FIG ITEM # # PART #

NAME

10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1

Lifter, battery pack Socket, relief valve Fitting, quick coupler Lubricate, 2 oz. Molykote Adapter, flush & hard to reach Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50ml tube #515 gasket eliminator

1 2 3 4 5 * * *

300128-000 300161-000 202420 200025 202154 301582-000 301583-000 301584-000

AUGUST 1993

Return

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1

50 ml tube 6 oz. can 50 ml tube

10.2

Return

OE-15C ELECTRIC ORDER SELECTOR NUMERICAL INDEX This Numerical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers.

PART #

FIG. #

ITEM #

PART #

FIG. #

ITEM #

14959-XL 200025 200076 200077 200077 200077 200078 200079 200080 200081 200081 200081 200082 200083 200084 200085 200086 200087 200088 200089 200090 200091 200092 200093 200094 200094 200094 200095 200095 200095 200096 200096 200096 200097 200140 200151 200163 200178 200204 200206 200214 200238 200302 200304 200306 200314

4.8 10.1 2.10 2.10 2.14 2.11 2.10 2.10 2.10 2.11 2.10 2.14 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.14 2.11 2.11 2.14 2.10 2.14 2.11 2.10 2.10 2.31 2.31 2.31 2.31 2.31 2.31 2.31 2.31 2.31 2.31 2.31 2.31

2 4 1 2 2 2 3 4 5 6 6 6 7 8 9 11 13 14 15 18 19 20 21 22 24 19 19 10 10 25 9 9 26 27 10 2 9 8 7 1 6 11 5 13 12 4

200320 200320 200322 200695 200704 200704 200706 200714 200720 200750 200752 200766 200869 201215 201215 201215 201259 201259 201262 201262 201266 201266 201267 201367 201367 201367 201368 201368 201368 201372 201372 201372 201435 201675 201711 201712 201714 201715 201716 201718 201721 201756 201757 201758 201760 201761

2.31 2.31 2.31 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 2.34 2.11 2.14 2.10 2.11 2.14 2.11 2.14 2.14 2.11 2.10 2.14 2.11 2.10 2.14 2.11 2.10 2.11 2.10 2.14 3.3 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1

3 14 15 30 15 36 32 4 11 19 10 29 3 15 15 12 12 12 4 4 13 13 10 14 14 23 17 17 16 18 17 18 24 16 7 6 5 4 3 13 14 17 11 8 12 9

AUGUST 1993

Return

99.1

OE-15C ELECTRIC ORDER SELECTOR NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

201765 201766 201768 201890 201891 201893 201895 201896 201897 201899 201900 201902 201903 201904 201906 201910 201962 201962 201963 201963 201964 201964 201966 201966 201967 201967 201984 201985 202154 202420 204237 204238 204239 204239 204240 204240 204241 204241 204241 2111-02 11003-05 11004-02 11004-03 11009-01 11009-01 11009-02 11009-02 11009-03 11009-03 11009-04 11009-04 11009-04

2.1 2.1 2.1 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.11 2.14 2.11 2.14 2.14 2.11 2.14 2.11 2.14 2.11 2.1 2.1 10.1 10.1 2.13 2.13 2.14 2.11 2.11 2.14 2.11 2.10 2.14 5.2 1.3 2.9 2.21 2.21 4.5 2.21 2.9 2.7 2.19 1.1 2.8 4.3

18 15 10 5 5 1 18 4 17 16 13 6 12 7 15 10 1 1 3 3 5 5 11 11 16 16 2 1 5 3 23 14 8 8 7 7 2 2 2 3 32 13 10 33 15 12 5 2 * 22 3 3

11009-04 11009-04 11009-05 11009-05 11009-05 11009-05 11009-05 11009-05 11009-05 11009-06 11009-06 11009-06 11009-06 11009-08 11009-08 11009-12 11015-02 11015-09 11015-31 11015-50 11016-01 11016-01 11016-02 11016-02 11016-02 11016-02 11016-02 11016-03 11016-03 11016-03 11016-03 11016-03 11016-03 11016-03 11016-03 11016-04 11016-04 11016-06 11016-11 11016-12 11016-13 11016-21 11016-21 11016-21 11016-23 11016-23 11016-23 11025-02 11025-11 11039-18 11045-02 11045-02

4.1 2.21 4.1 2.8 2.7 2.20 1.1 4.8 4.5 2.18 4.7 4.4 2.6 1.2 4.7 5.1 1.4 1.2 1.2 1.1 1.1 4.5 2.8 4.1 2.21 4.8 2.7 2.8 5.1 2.18 4.4 1.1 2.6 2.5 2.20 4.5 4.7 4.2 1.1 4.6 2.20 2.12 2.21 2.5 2.12 2.21 2.9 1.4 4.2 1.3 1.1 1.1

25 24 6 18 7 11 25 8 6 9 2 3 9 14 10 2 3 7 9 10 4 7 27* 2 19 10 8 6 9 10 8 11 10 4 17 10 9 15 23 11 16 2 32 8 11 13 4 7 9 35 21 3

99.2

Return

AUGUST 1993

OE-15C ELECTRIC ORDER SELECTOR NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

11045-02 11045-02 11045-03 11045-03 11045-03 11045-03 11045-03 11045-04 11045-04 11047-09 11047-16 11047-16 11057-03 11072-02 11073-15 11073-17 11073-21 11073-21 11073-26 11129-06 11135-04 11135-04 11143-04 11143-04 11143-04 11143-04 11143-05 11143-05 11143-05 11143-06 11143-14 11143-18 11157-03 11160-09 11160-09 11160-09 11170-01 11170-02 11170-04 11170-04 11170-04 11170-04 11170-04 11170-04 11170-05 11170-05 11170-06 11170-06 11170-06 11170-06 11170-06 11170-06

2.9 2.21 4.4 3.3 3.5 4.1 4.3 4.5 4.5 5.3 4.2 2.20 4.7 2.21 1.2 4.5 4.5 5.3 4.1 4.6 1.3 1.1 2.6 2.18 5.1 4.8 4.6 4.7 4.4 4.1 4.1 4.8 1.3 4.3 5.3 4.2 2.12 2.12 4.4 2.20 2.8 1.1 2.9 2.21 2.8 2.8 2.34 2.5 1.2 2.8 2.20 1.1

3 3 16 16 23 24 2 14 5 6 12 2 7 6 1 21 3 11 11 9 5 8 8 8 10 6 8 1 4 19 16 14 15 4 18 3 1 10 11 14 24 9 9 4 31 26* 5 3 4 5 18 10

11170-08 11170-12 11176-15 11176-19 11205-01 11241-05 11242-45 11256-02 11256-09 11261-01 11261-02 11261-02 11261-02 11261-04 11261-04 11261-04 11261-04 11261-05 11261-05 11261-05 11261-05 11261-05 11261-06 11261-06 11261-06 11261-06 11261-12 11271-06 11271-11 11429-01 11429-04 11445-02 11486-06 11523-04 11523-06 11806-10 11813-06 11816-05 11827-11 11830-06 11830-10 11841-03 11852-02 11852-03 11852-03 11852-09 11852-22 11854-02 11854-03 11854-03 11854-03 11854-04

5.3 4.2 2.8 2.21 4.2 3.3 3.3 3.3 3.4 2.7 2.9 2.21 2.5 1.1 2.21 2.8 4.5 2.8 4.8 2.21 2.20 4.1 4.6 1.1 4.4 4.7 5.3 1.3 4.5 4.6 4.1 1.2 1.1 5.3 1.3 4.2 4.1 3.4 4.2 1.3 1.2 1.3 4.7 4.7 1.4 1.1 5.2 2.7 1.1 2.20 2.21 5.2

8 16 1 31 7 18 22 19 3 12 6 14 9 26 25 4 9 19 9 21 12 5 6 27 2 15 13 21 13 3 1 19 32 9 24 18 8 11 5 20 12 1 21 3 8 35 1 6 24 10 18 5

AUGUST 1993

Return

99.3

OE-15C ELECTRIC ORDER SELECTOR NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

11854-05 11857-02 11857-02 11857-03 11857-03 11857-03 11857-07 11859-03 11878-02 11880-06 11880-08 11880-08 11880-08 11881-04 11885-06 11885-06 11885-08 11885-10 11890-01 11890-03 11894-12 11898-01 11898-07 11899-01 11936-04 11936-04 11936-06 11936-07 11936-07 11936-08 12078-00 12247-00 12391-05 12391-10 12459-00 13280-00 13280-00 13281-01 13281-01 13928-00 14859-04 14889-01 14910-03 14910-03 14911-04 14911-06 14911-06 14913-03 14913-08 14914-06 14928-00 14957-04

2.8 4.6 4.3 5.2 5.4 4.5 4.6 1.3 1.3 2.12 1.1 2.7 4.4 2.1 2.9 2.21 2.12 1.1 1.3 1.3 4.2 1.1 1.1 4.7 4.2 1.3 4.2 1.4 4.2 1.3 4.6 3.3 3.3 3.6 1.3 5.1 5.3 5.3 5.1 3.4 3.3 3.3 2.19 2.7 2.5 2.19 2.7 2.7 2.5 3.4 2.8 4.8

29* 4 6 9 1 16 2 23 22 5 16 13 5 20 12 11 6 1 3 17 22 36 12 11 19 27 8 5 14 29 1 2 26 16 18 7 15 14 6 10 13 15 * 4 17 * 1 18 7 8 9 13

14959-00 14972-11 14979-07 14986-03 14986-03 14993-18 14993-18 14994-05 14994-05 14994-08 14997-01 14998-01 14999-01 15609-31 15609-41 15672-03 15677-08 15677-08 15848-02 20002-00 20003-00 20040-00 20045-02 20064-01 20065-00 20067-00 20069-01 20070-01 20071-01 20071-03 20134-00 20140-01 20140-01 20140-02 20140-02 20140-02 20141-00 20141-00 20141-01 20141-01 20143-01 20148-01 20148-01 20148-01 20148-02 20148-02 20148-02 20151-00 20151-00 20159-02 20163-38 20163-49

4.8 3.3 2.7 1.1 4.4 4.7 5.3 5.3 4.7 1.2 3.3 1.2 1.3 3.3 3.3 3.4 2.18 2.6 3.3 1.3 1.2 1.4 1.3 1.3 1.3 1.3 1.1 1.1 1.2 1.2 1.2 2.9 2.17 2.21 2.17 2.9 2.9 2.21 2.21 2.17 2.8 2.6 2.18 2.7 2.5 2.18 2.6 2.7 2.19 2.8 2.5 2.12

2 9 11 15 7 17 2 1 20 15 20 21 25 17 25 2 7 7 12 13 13 4 14 26 33 16 18 17 17 17 5 14 10 23 10 14 10 20 17 10 20 1 1 22 24 11 11 10 10 22 14 8

99.4

Return

AUGUST 1993

OE-15C ELECTRIC ORDER SELECTOR NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

20163-60 20163-72 20163-74 20163-85 20163-85 20176-00 20182-00 20188-00 20188-00 20188-00 20189-00 20189-00 20189-00 20190-00 20190-01 20195-00 20208-00 20208-00 20208-00 20262-01 20281-00 20321-00 20323-00 20323-00 20323-00 20324-01 20324-01 20329-01 20446-00 20523-00 20523-00 20536-00 20620-00 20659-00 20670-00 20680-00 20680-00 20682-00 20761-00 20761-00 20773-01 20844-02 20897-00 20904-01 21037-01 21055-00 21056-00 21066-06 21066-06 21066-08 21066-08 21066-10

2.12 2.5 2.5 2.9 2.5 1.3 1.4 2.6 2.7 2.18 2.6 2.18 2.5 1.2 1.2 3.4 2.17 2.5 1.1 1.2 1.3 1.2 2.19 4.4 2.7 2.7 2.19 1.3 4.3 2.7 2.19 1.3 1.3 1.3 1.1 2.8 1.4 1.1 2.21 2.9 2.8 1.2 1.2 4.1 3.3 5.3 5.3 5.3 3.3 3.3 5.3 5.3

9 18 19 20 10 11 2 2 21 2 12 12 25 22 22 4 9 22 14 17 34 8 1 6 19 17 7 12 9 14 11 19 6 4 13 23 1 20 9 2 21 22 3 15 27 16 10 12 4 4 12 12

21066-10 21066-11 21066-11 21069-01 21074-02 21088-01 21089-01 21089-01 21089-01 21090-00 21106-02 21106-04 21106-05 21106-06 21110-00 21111-01 21112-00 21131-00 21132-00 21163-00 21180-01 21180-02 21180-03 21180-04 21182-01 21182-02 21182-03 21182-04 21183-01 21183-02 21183-03 21183-04 21425-01 21434-00 21435-00 21444-01 21444-01 21444-02 21444-02 21445-01 21445-01 21445-01 21445-02 21445-02 21445-02 21533-03 21533-03 21541-01 21542-01 21543-01 21543-01 21543-03

3.3 3.3 5.3 3.3 2.12 3.3 4.5 5.4 5.2 5.1 5.2 5.2 5.2 5.2 5.2 5.2 5.2 2.8 2.8 2.21 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.3 3.6 3.4 3.4 3.4 2.5 3.3 2.5 3.3 3.3 2.17 2.5 3.3 2.17 2.5 4.7 5.3 4.7 4.7 4.7 4.7 4.7

4 4 12 3 3 5 17 2 8 3 10 10 10 10 6 4 2 28* 25 22 7 7 7 7 * * * * 12 12 12 13 12 9 7 15 21 15 21 * 13 * * 13 * 18 7 24 13 16 16 23

AUGUST 1993

Return

99.5

OE-15C ELECTRIC ORDER SELECTOR NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

21543-04 21543-05 21543-06 21543-07 21544-00 21545-00 21546-00 21615-00 21616-00 21618-01 21618-02 21618-03 21618-04 21648-00 21654-00 21721-00 21723-01 21729-00 21731-00 21732-00 21740-00 21746-00 21760-00 21763-00 21764-00 21765-00 21771-00 21772-00 21775-00 21777-00 21783-00 21784-00 21789-01 21789-02 21797-00 21797-00 21797-00 21800-01 21817-00 21819-00 21827-00 21856-00 21856-00 21872-00 21873-00 21877-00 21877-00 21877-01 21877-01 21913-01 21913-03 21915-00

4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.5 4.5 4.5 4.5 4.6 4.6 4.8 4.5 4.5 2.5 2.7 4.8 5.3 4.2 4.1 4.1 4.1 4.5 4.7 5.3 5.3 4.1 4.1 4.1 4.1 5.1 2.18 2.6 1.2 1.1 1.1 4.5 4.4 4.8 3.4 3.4 2.5 1.1 2.5 1.1 2.20 2.20 2.17

23 16 23 23 14 8 6 22 12 20 20 20 20 10 7 5 4 8 23 5 12 3 13 7 13 14 18 4 5 19 17 10 20 18 8 5 5 2 7 6 2 * 11 6 6 20 33 20 33 15 15 2

21916-00 21917-00 22226-01 22226-01 22226-02 22226-02 22226-02 22226-03 22226-03 22226-04 22226-04 22243-00 22277-01 22313-00 22314-00 23309-00 23309-01 23452-00 23452-01 23452-01 23456-00 23456-00 23456-02 24070-00 24070-00 24121-01 24121-01 24174-01 24175-00 24177-00 24211-00 24300-00 24313-00 24344-00 24344-00 25003-01 25003-02 25003-07 25004-00 25094-05 25106-01 25108-07 25170-00 25189-02 25189-04 25194-01 25198-00 25199-02 25200-01 25201-01 25202-02 25203-04

2.21 2.19 2.9 2.17 2.21 2.9 2.17 1.1 2.5 1.1 2.5 1.3 1.3 1.3 1.2 2.19 2.19 2.17 2.21 2.17 2.20 2.17 2.17 2.21 2.5 4.5 2.7 1.1 1.1 1.1 1.1 1.1 2.5 1.1 2.5 1.2 1.2 1.2 1.2 2.21 3.3 3.3 4.2 4.1 4.7 4.2 4.2 4.2 4.2 4.2 4.2 4.1

28 13 8 11 15 8 11 5 21 5 21 7 2 30 6 6 6 5 26 5 7 7 7 29 6 11 16 29 28 30 34 31 26 2 16 16 16 16 18 16 7 28 21 21 5 20 4 6 10 11 2 23

99.6

Return

AUGUST 1993

OE-15C ELECTRIC ORDER SELECTOR NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

25204-04 25275-01 25275-06 25300-00 25332-01 25332-01 25427-01 25427-02 25466-01 25744-00 25745-00 26079-01 26190-01 26203-01 26205-01 26205-02 26205-02 26213-00 26214-00 26269-00 26272-00 26325-01 26325-01 26326-00 26327-00 26333-00 26336-00 26493-01 26493-01 26528-02 26654-11 26654-11 26654-12 26654-12 26654-13 26654-13 26654-15 26654-15 26673-00 26744-00 26744-00 26993-00 26996-00 27058-00 27058-00 27058-00 27058-01 27058-01 27058-01 27161-00 27163-00 27164-00

4.1 2.8 2.5 1.2 2.18 2.6 2.7 2.7 4.1 1.3 1.3 4.5 4.5 4.6 2.7 2.19 2.7 2.34 2.34 0.1 0.1 4.3 4.2 4.3 4.3 4.3 4.3 5.3 4.7 2.1 2.18 2.6 2.18 2.6 2.6 2.18 2.6 2.18 4.4 0.1 0.1 4.4 4.4 2.8 2.5 2.17 2.8 2.5 2.17 1.3 1.3 1.4

22 10 12 20 13 13 9 9 26 9 10 19 1 5 15 12 15 1 1 4 5 7 17 8 11 5 10 4 19 19 6 6 6 6 6 6 6 6 1 2 1 15 17 13 2 8 13 2 8 31 28 6

27185-00 27185-01 27200-00 27257-00 27258-01 27259-06 27259-06 27259-07 27259-07 27262-00 27262-00 27265-00 27270-00 27272-00 27303-00 27328-00 27515-01 27518-00 27533-00 27551-02 27555-01 27556-02 27692-00 27692-00 27692-00 27692-01 27692-01 27693-00 27693-00 27693-00 27693-00 27693-00 27693-01 27693-01 27693-01 27693-01 27704-01 27906-00 27906-00 29030-00 29030-01 29034-01 29034-03 29043-00 X29159-00 29304-00 X29346-00 29595-00 40067-00 49274-10 49275-00 49384-03

2.12 2.12 1.3 2.9 2.9 2.5 2.8 2.5 2.8 2.9 2.21 2.12 2.9 2.9 2.19 2.20 4.1 4.1 4.8 4.8 4.8 4.5 2.9 2.21 2.17 2.9 2.17 2.8 2.17 2.9 2.20 2.5 2.9 2.8 2.5 2.17 2.21 1.4 2.8 2.34 2.34 2.34 2.34 2.34 4.8 2.19 4.8 4.8 3.6 3.6 3.6 0.1

7 7 36 16 19 13 11 13 11 11 1 4 22 1 8 8 3 4 16 15 17 12 7 2 6 7 6 7 12 15 13 11 15 7 11 12 8 1 23 2 2 2 2 2 7 9 18 1 4 15 14 7

AUGUST 1993

Return

99.7

OE-15C ELECTRIC ORDER SELECTOR NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

49520-00 49521-00 49521-00 49521-00 49526-00 49527-00 49528-00 49574-00 49574-00 49605-00 49687-06 49688-05 49717-02 49751-06 49771-01 49815-00 49815-00 49826-00 49829-02 49829-02 49833-00 49835-01 49852-01 49852-01 49852-03 49852-03 49853-02 49853-02 49853-04 49854-01 49854-01 49854-02 49854-02 49854-03 49854-03 49854-04 49854-04 49854-05 49854-05 49854-05 49854-06 49854-06 49855-03 49855-26 49855-27 49855-48 49855-49 49855-50 49855-57 49855-57 49855-58 49855-59

4.4 2.21 2.17 2.5 4.4 4.4 4.4 2.19 2.7 2.19 3.4 2.8 4.4 2.20 2.21 2.5 2.17 1.3 2.18 2.6 3.3 3.3 2.22 2.15 2.22 2.15 2.15 2.22 2.22 2.15 2.22 2.22 2.15 2.15 2.22 2.15 2.22 2.22 2.22 2.15 2.22 2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.20 2.22 2.22 2.22

9 30 4 5 14 12 13 3 3 4 5 17 10 9 5 1 3 8 3 3 8 11 3 3 3 8 4 5 4 2 2 2 7 2 2 2 2 2 2 7 2 7 1 1 1 6 6 6 1 1 1 1

49855-60 49855-61 49855-62 49856-02 49856-03 49856-03 49856-07 49856-07 49856-07 49856-17 49856-17 49856-44 49856-44 49856-44 49856-58 49856-61 49856-64 49856-73 49856-81 49856-83 49856-84 49865-00 49873-00 49873-00 49878-00 49928-03 49929-01 49929-01 49934-00 49934-00 49942-00 49956-01 49975-00 49990-00 50001-11 50003-01 50022-01 11016-003 300435-00 300120-000 300120-001 300124-000 300124-001 300124-001 300124-002 300124-002 300124-003 300124-003 300124-004 300124-004 300124-005 300124-005

2.22 2.22 2.22 2.8 2.8 2.8 2.8 2.20 2.21 2.20 2.8 2.15 2.15 2.22 2.20 2.20 2.20 2.8 2.20 2.9 2.22 0.1 2.19 2.7 0.1 3.3 1.1 1.2 2.18 2.6 4.1 3.3 0.1 0.1 2.9 2.9 2.21 2.34 2.32 3.5 2.24 3.5 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24

1 1 1 12 14 32 30 5 27 19 15 5 9 7 3 6 20 14 4 21 6 10 2 20 3 10 37 23 4 4 12 23 8 9 17 18 7 4 9 1 8 1 1 1 2 2 3 3 4 4 5 5

99.8

Return

AUGUST 1993

OE-15C ELECTRIC ORDER SELECTOR NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

300124-006 300124-006 300124-007 300124-007 300124-008 300124-009 300124-009 300124-010 300124-010 300124-011 300124-011 300124-012 300124-012 300124-013 300124-013 300124-014 300124-014 300124-015 300124-015 300124-016 300124-016 300124-017 300124-017 300124-018 300124-018 300124-019 300124-019 300128-000 300133-000 300136-000 300137-000 300138-000 300140-000 300143-000 300145-000 300147-000 300147-000 300148-000 300150-000 300151-000 300152-000 300153-000 300154-000 300156-000 300161-000 300165-000 300166-000 300168-000 300208-001 300280-000 300280-000 300337-001

2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 10.1 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.4 3.5 3.5 3.5 3.5 3.5 10.1 3.5 3.5 3.5 0.1 1.4 2.8 0.1

6 6 7 7 8 9 9 10 10 11 11 12 12 13 13 14 14 15 15 16 16 17 17 18 18 19 19 1 37 38 7 8 24 27 9 16 35 17 1 22 26 6 12 13 2 31 34 5 * 1 23 *

300338-001 300417-000 300418-000 300420-000 300420-000 300421-000 300427-000 300431-000 300433-000 300436-000 300437-000 300438-000 300439-000 300440-000 300456-000 300519-000 300520-000 300521-000 300522-000 300523-000 300524-000 300525-000 300526-000 300527-000 300534-000 300535-000 300536-000 300537-000 300538-000 300539-000 300540-000 300542-000 300544-000 300545-000 300547-000 300549-000 300553-000 300554-000 300555-000 300556-000 300558-000 300560-000 300561-000 300562-000 300563-000 300564-000 300565-000 300566-000 300567-000 300568-000 300569-000 300570-000

0.1 2.26 2.26 2.26 2.26 2.26 2.26 2.26 2.26 2.26 2.26 2.26 2.26 2.26 2.27 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27

* 3 4 6 12 7 11 5 2 14 13 10 1 8 1 3 14 18 20 25 33 2 21 39 13 14 * 12 11 16 15 3 2 6 7 8 4 5 10 18 19 21 23 22 24 27 25 26 9 28 17 20

AUGUST 1993

Return

99.9

OE-15C ELECTRIC ORDER SELECTOR NUMERICAL INDEX PART #

FIG. #

ITEM #

300589-000 300791-000 300792-000 300997-000 301445-000 301445-001 301582-000 301583-000 301584-000 52-00237-00 52-00254-00 52-00257-00 52-00260-00 52-00267-00 52-00269-00 52-00324-00 52-05051-00 52-05077-00 52-07960-00

3.5 2.28 2.28 3.6 2.7 2.7 10.1 10.1 10.1 0.1 0.1 0.1 0.1 0.1 0.1 4.8 3.3 3.3 5.3

28 * * K 15 15 * * * 6 6 6 6 6 6 4 1 14 17

99.10

Return

PART #

FIG.#

ITEM #

AUGUST 1993

Return

THE PRIME-MOVER CO. 3000 NORTH US HIGHWAY 61 MUSCATINE, IOWA 52761-5810

PROUDLY Made in AMERICA

Return

PART MANUAL Manual Part Number 300338-002 ELECTRIC ORDER SELECTOR

Read and observe all warnings on this unit before operating it.

DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.

ISSUED FEBRUARY 1996

Return

OE-15C

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.

The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)).

Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately.

If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information.

All prices are FOB factory in Muscatine, Iowa.

Shipping charges are added to the price of the part shipping from the factory.

WHERE TO ORDER Always order parts from the dealer who sold you your BT PRIME-MOVER. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

BT PRIME-MOVER will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc.

If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate.

The new nameplates should be installed over the earlier nameplate.

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. THE BT PRIME-MOVER Co. cannot accept responsibility for parts returned without authorization.

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

EXPLANATION OF SERIAL NUMBER

OE15C 2 5 265 001 Number of unit for that day Day of year Year Decade

Model

2 Return

FEBRUARY 1996

GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies.

ABBREVIATIONS AND TERMS NA - Not Available NSS - Not Sold Separately As Req'd - Use as required K - Parts of a kit * - Not shown on drawing See Fig.# - See Figure # for further break down of parts.

CHANGES When changes are made to the machine, revised pages for this manual will be issued.

These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

A. Right Side B. Rear C. Left Side D. Forward PART LIST The FIGURE #, describes the figure you are on.

The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: FIG. #

IITEM # PART #

3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5

12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

FEBRUARY 1996 Return

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift (See Fig.# 3.6) Hose (3 feet) Motor, pump (See Fig.# 2.10) Pump assembly, lift Pump, lift (See Fig.# 3.8) Plug Kit, seal (Contains Items Marked With "K")

# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

3

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

2.15 2.23 2.29 4.4

2.27 2.41 2.53 4.7

2.14 2.10 2.11 2.13 2.12 2.9 2.22

2.25 2.17 2.19 2.23 2.21 2.15 2.39

0.1

0.1

2.3 2.4 2.17 2.16

2.5 2.6 2.30 2.29

4.5 4.2 4.3

4.9 4.3 4.5

3.6 3.5 3.4 3.1 3.2 3.3

3.9 3.7 3.5 3.1 3.2 3.3

A,B___________________________________ Battery Connector Assembly, Resistor Power Battery Connector Assembly, Transistor Power Battery Lift Interrupt Installation Brake Foot Pedal Installation C ____________________________________ Contactor Assembly, Emergency Disconnect Contactor Assembly, Forward and Rearward Contactor Assembly, Resistor Second Speed Contactor Assembly, Resistor Third Speed Contactor Panel Assembly, Resistor Third Speed Control Panel Assembly, Resistor Control Panel Assembly, Transistor D ____________________________________ Decals and Parts List Assembly E_____________________________________ Electrical Schematic, Resistor Electrical Schematic Symbols, Resistor Electrical Schematic Symbols, Transistor Electrical Schematic, Transistor F_____________________________________ Fork Mounting Installation Frame and Load Wheel Assembly Frame and Side Guide Rollers G,H___________________________________ Hydraulic Lift Cylinder Assembly Hydraulic Pump and Motor Assembly Hydraulic Reservoir and Pump Assembly Hydraulic Schematic Hydraulic Schematic Symbols Hydraulic System Assembly

4 Return

FEBRUARY 1996

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

5.2

5.3

5.3 4.8 2.28

5.5 4.15 2.51

2.6 2.19 5.1 2.1 2.2 2.25 2.26 2.27 1.4 2.24

2.9 2.33 5.1 2.1 2.3 2.45 2.47 2.49 1.7 2.43

*

99.1

5.4

5.7

4.6 2.8 2.21

4.11 2.13 2.37

4.1 10.0 4.7

4.1 10.1 4.13

I _____________________________________ Inner Column Assembly J,K,L _________________________________ Lift Cylinder and Related Parts Lift Platform and Tether Belt Light Assembly, Warning M ____________________________________ Mast Cable and Related Parts, Resistor Mast Cable and Related Parts, Transistor Mast Installation Master Control Switch, Resistor Master Control Switch, Transistor Motor Assembly, 12 Volt Drive Motor Assembly, 12 Volt Drive Motor Assembly, 24 Volt Drive Motor Assembly, Drive Motor Assembly, Hydraulic Pump N ____________________________________ Numerical Index O ____________________________________ Outer Column P_____________________________________ Pallet Clamp Installation Power Component Wiring, Resistor Power Component Wiring, Transistor Q,R,S _________________________________ Shielding Assembly Special Tools and Lubrications Steering Cable Installation

FEBRUARY 1996 Return

5

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

1.1 1.2 1.3

1.1 1.3 1.5

2.5 2.18 2.7 2.20

2.7 2.31 2.11 2.35

T_____________________________________ Transmission and Related Part Transmission Assembly Part # I Transmission Assembly Part # II U,V,W _________________________________ Wiring Diagram Part # I (Frame), Resistor Wiring Diagram Part # I (Frame), Transistor Wiring Diagram Part # II (Platform), Resistor Wiring Diagram Part # II (Platform), Transistor X,Y,Z _________________________________

6 Return

FEBRUARY 1996

FEBRUARY 1996 Return

7

FIGURE 0.1 DECALS AND PARTS LIST ASSEMBLY

11

0.8

Return

FEBRUARY 1996

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

1 2 3 4 5 6 6 6 6 6 6 6 6 6 6 7 8 9 10 11 * * *

Nameplate Decal, WARNING Nameplate, BT PRIME-MOVER Decal, slow raise/lower Decal, DOHG Paint, orange BT PRIME-MOVER Spray, orange BT PRIME-MOVER Paint, graphite green BT PRIME-MOVER Spray, graphite green BT PRIME-MOVER Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Paint, BLACK semi gloss Spray, BLACK semi gloss Decal, BT PRIME-MOVER logo Decal, WARNING Decal, WARNING Decal, WARNING Decal, U.S.A. Flag Manual, OPERATOR'S Manual, PARTS Manual, SERVICE

1 1 1 1 1 As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

1 2 1 1 1 1 1 1

NSS 26744-00 303574-000 26269-00 26272-00 52-00254-00 52-00257-00 52-00267-00 52-00269-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 52-00215-00 52-00224-00 302066-002 49975-00 49990-00 49865-00 23411-00 300337-001 300338-002 300208-001

FEBRUARY 1996

Return

UNITS

0.9

FIGURE 1.1 TRANSMISSION AND RELATED PARTS

1.10

Return

FEBRUARY 1996

FIG. #

ITEM # PART #

1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1

1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 33 34 35 36 37

11885-10 Screw, machine 24344-00 Block, module 11045-02 Screw, cap 11016-01 Washer, flat 22226-02 Contactor, 12 volt 22226-01 Contactor, 24 volt 21819-00 U bolt 21817-00 Bracket 11135-04 Pin with cotter pin 11170-04 Nut 11170-06 Nut 11016-03 Washer, flat 11898-07 Ring, retainer 20670-00 Bracket 20208-00 Switch, interlock 14986-03 Nut, twin 11880-08 Screw, machine 20070-01 Bearing 20069-01 Washer ------------------- Transmission assembly (See Fig.# 1.2) 20682-00 Cover 11045-02 Screw, cap 11009-04 Lockwasher 11016-11 Washer, flat 11854-03 Screw, cap 11009-05 Lockwasher 11261-04 Nut 11261-06 Nut 24175-00 Shaft 24174-01 Anchor, spring 24177-00 Spring 24300-00 Yoke 11486-06 Nut, jam 21877-00 Solenoid, 12 volt 21877-01 Solenoid, 24 volt 24211-00 Bracket 11852-09 Screw, flat head 11898-01 Ring, retainer 49929-01 Bearing

FEBRUARY 1996

Return

NAME

# FOR ASSY. 2 1 2 2 1 1 1 1 3 2 2 3 1 1 1 1 2 1 1 1 1 4 8 4 4 4 4 2 1 1 1 1 1 1 1 1 4 2 2

UNITS

12 Volt 24 Volt

12 Volt 24 Volt

1.11

FIGURE 1.2 TRANSMISSION ASSEMBLY PART # I

Torque Screw to 100 Ft./Lbs.

Torque Screw to 80 Ft./Lbs.

1.12

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FEBRUARY 1996

FIG. #

ITEM # PART #

1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16 16 17 17 17 18 19 20 21 22 23

11073-15 Pin, roll 21800-01 Arm, brake 20897-00 Bushing 11170-06 Nut 20134-00 Screw, adjustment 22314-00 Nut, jam 11015-09 O ring 20321-00 Rod, brake 11015-31 O ring 11015-50 O ring ------------------- Transmission assy. (See Fig. #1.3) 11830-10 Screw, cap nylock 20003-00 Ring, gear case 11009-08 Lockwasher 14994-08 Screw, cap 25003-01 Wheel, rubber drive 25003-02 Wheel, urethane drive 25003-07 Wheel, non-marking drive 20071-01 Tire, rubber 20262-01 Tire, urethane 20071-03 Tire, non-marking 25004-00 Wheel, drive 11445-02 Screw, wheel 25300-00 Pin, eccentric 14998-01 Ring, retaining ------------------- Drive motor assembly (See Fig. #1.4) 49929-01 Bushing

FEBRUARY 1996

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NAME

# FOR ASSY.

UNITS

1 1 1 1 1 1 1 1 1 1 1 3 1 6 6 1 1 1 1 1 1 1 5 1 1 1 2

1.13

FIGURE 1.3 TRANSMISSION ASSEMBLY PART # II

Torque Nut to 250 Ft./Lbs.

1.14

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FEBRUARY 1996

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

Screw, machine Case, gear Pin, dowel Pad, brake Pin, yoke Disc, brake separator Shim, washer Washer, curved Disc, brake Disc, brake Bolt, eye Ring, grip Cover, gear case Lever, brake actuating Pin, cotter Spring Pin, dowel Vent, air Seat, spring Screw, cap Screw, set Nut, nylock Plug, pipe Bearing, roller Screw, machine Bearing, race Race, washer .032” (0.8mm) Gear, idler pinion Race, washer .063” (1.6mm) Locknut Gear, drive Plug, magnetic Bearing assembly (Match Set) Spacer, oil seal Seal, oil Axle, drive

2 1 1 1 2 1 set of 3 18 12 1 1 1 3 1 1 1 2 2 1 2 9 2 2 1 3 4 3 1 1 2 1 1 1 1 1 1 1

11841-03 22277-01 11890-01 20659-00 11135-04 20620-00 22243-00 49826-00 25744-00 25745-00 20176-00 20329-01 20002-00 20045-02 11157-03 20067-00 11890-03 12459-00 20536-00 11830-06 11271-06 11878-02 11859-03 11523-06 14999-01 20064-01 11936-04 27163-00 11936-08 22313-00 27161-00 11003-05 20065-00 20281-00 11039-18 27200-00

FEBRUARY 1996

Return

UNITS

1.15

FIGURE 1.4 DRIVE MOTOR ASSEMBLY

Torque Nut to 35 Ft./Lbs.

1.16

Return

FEBRUARY 1996

FIG. #

ITEM # PART #

NAME

1.4 1.4 1.4

* * *

20190-00 20844-01 20844-02

1.4

1

1.4

1

1.4

1

1.4 1.4 1.4 1.4 1.4 1.4 1.4

2 3 4 5 6 7 8

------------------- Motor, 12 Volt drive Prestolite (See Fig.# 2.25) ------------------- Motor, 12 Volt drive Advanced (See Fig.# 2.26) ------------------- Motor, 24 Volt drive G.E. (See Fig.# 2.27) 20182-00 Key, pinion 11015-22 O ring 20040-00 Plate, mounting 11936-07 Race, bearing 27164-00 Pinion, motor 11025-02 Ring, retainer 11852-03 Screw, cap

FEBRUARY 1996

Return

Drive motor assembly, 12 Volt Prestolite Drive motor assembly, 24 Volt Advanced Drive motor assembly, 24 Volt G.E.

# FOR ASSY.

UNITS

1 1 1

12 Volt 12 Volt 24 Volt

1

12 Volt

1

12 Volt

1

24 Volt

1 1 1 1 1 1 4

1.17

FIGURE 2.1 RESISTOR MASTER CONTROL SWITCH

2.18

Return

FEBRUARY 1996

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

2.1

*

304329-000

Master Control Switch

1

2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1

1K 2 3 4 5 6 7 8 9 10 11K 12 13K 14 15 16 17 18 19 20 21 22 23 24

304825-000 304826-000 304827-000 304828-000 304829-000 304830-000 304831-000 304832-000 304833-000 304834-000 304835-000 304836-000 304837-000 304838-000 304839-000 304840-000 304841-000 304842-000 304843-000 304835-000 304844-000 304825-000 304845-000 304846-000

1 1 2 2 2 1 1 2 2 1 2 4 1 1 5 4 3 1 1 1 1 1 1 1

2.1 2.1

25 26

304847-000 304848-000

Bearing Washer, shaft bushing Bushing, spring Spring Washer, stop arm Stop, arm Gear, input shaft Pin, retainer Spacer Nut, plate Bearing Screw, pan head Grommet Screw, pan head Insulator Switch Spacer, center plate Cam Shaft, cam Bearing Gear, cam Bearing Plate, center Bracket assembly (Contains Items Marked With “K”) Shaft, input Screw, flat head

UNITS

1 2

NSS - Not Sold Separately NA - Not Available

FEBRUARY 1996

Return

2.19

FIGURE # 2.2 TRANSISTOR MASTER CONTROL SWITCH

2.20

Return

FEBRUARY 1996

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

2.2

*

304328-000

Master Control Switch

1

2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2

1K 2 3 4 5 6 7 8 9 10 11K 12 13K 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

304825-000 304826-000 304827-000 304828-000 304829-000 304830-000 304831-000 304832-000 304833-000 304834-000 304835-000 304836-000 304837-000 304849-000 304850-000 304839-000 304840-000 304841-000 304842-000 304843-000 304835-000 304844-000 304825-000 304845-000 304851-000 304852-000 NSS NSS NSS 304846-000

2.2 2.2

31 32

304847-000 304848-000

Bearing Washer, shaft bushing Bushing, spring Spring Washer, stop arm Stop, arm Gear, input shaft Pin, retainer Spacer Nut, plate Bearing Screw, pan head Grommet Spacer, switch Screw, pan head Insulator Switch Spacer, center plate Cam Shaft, cam Bearing Gear, cam Bearing Plate, center Potentiometer assembly Gear, Potentiometer Nut Washer, star Bearing, pot mounting Bracket assembly (Contains Items Marked With “K”) Shaft, input Screw, flat head

1 1 2 2 2 1 1 2 2 1 2 4 1 1 1 4 3 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2

UNITS

NSS - Not Sold Separately NA - Not Available

FEBRUARY 1996

Return

2.21

KEY SWITCH

8

R 13

11

5 H

BATTERY HORN SWITCH

-

FIGURE 2.3 RESISTOR ELECTRICAL SCHEMATIC

2.22

8

HORN

13

FUSE

+

5 BDI BATTERY DISCHARGE INDICATOR

13 FUSE

5 EDC

FOOT PEDAL SWITCH

C.B.

C.B.

EMERGENCY DISCONNECT COIL

17

5 HM

BRAKE INTERLOCK SWITCH

HOUR METER C

I

PUMP MOTOR

WHITE

PM F

R

HI

PI

1

2nd.

RED

SPEED

BLACK F

RR

+ AUX A B C

MASTER CONTROL SWITCH 1

3

5 FC FORWARD COIL

1

5

4

(S1) (S2) F2 F1

RC FIELD DRIVE MOTOR ARM

A2

REARWARD COIL 5

12

1014

1

TD

A1 L-LIMIT

2nd 2nd SPEED COIL

TIME DELAY

SW 2

3rd SPEED COIL

5

12

16 A

2 3rd

3rd SPEED CONTACTOR

TD INTERLOCK SWITCH

TIME DELAY

5

DB 1

FEBRUARY 1996

Return

WARNING LIGHT

5

FUSE (10 AMP)

PC

OPTIONAL 1

PUMP COIL RAISE AND 5

LOWER SWITCH

VS CHAIN TENSION SWITCH

VALVE SOLENOID

FIGURE 2.4 RESISTOR ELECTRICAL SCHEMATIC SYMBOLS

DOUBLE TIP CONTACTOR

DIODE

CAPACITOR

SINGLE TIP CONTACTOR

COIL

THERMAL PROTECTOR

CONTROL SWITCH

RESISTOR

T1

T2

PLUG

TRANSFORMER T3

T4

FUSE ELECTRICAL LINE JOINTING

ARM

ARMATURE ELECTRICAL LINE CROSSING

S1 FIELD S2

FEBRUARY 1996

Return

2.23

FIGURE 2.5 RESISTOR WIRING DIAGRAM PART # I (FRAME)

Mast Wiring Harness Assembly (See Fig.# 2.6)

2.24

Return

FEBRUARY 1996

FIG. #

ITEM # PART #

2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 * 15 * 16 17 18 19 20 21 22 23 24 25 26

NAME

# FOR ASSY.

49815-00 Hourmeter ------------------- Panel, 3rd speed control (See Fig.# 2.12) 11170-06 Nut 11016-03 Washer, flat 49521-00 Delay, time 24070-00 Bracket 14913-08 Screw, flat head 11016-21 Washer, flat 11261-02 Nut 20163-85 Wire ------------------- Contactor, disconnect (See Fig. 2.14) 25275-06 Fuse, 15 AMP control ------------------- Panel, control (See Fig.# 2.9) 20163-38 Wire 21444-01 Valve, 12 Volt lowering 21445-01 Solenoid valve N.C. 12 volt 21444-02 Valve, 24 Volt lowering 21445-02 Solenoid valve N.C. 24 volt 24344-00 Block, module 14911-04 Screw, machine 20163-72 Wire 20163-74 Wire ------------------- Solenoid, brake (See Fig.# 1.1) ------------------- Contactor, brake (See Fig.# 1.1) 20208-00 Switch, brake interlock 21731-00 Harness, wiring 20148-02 Disconnect, female 20189-00 Terminal, female 24313-00 Wire

1 1 8 6 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 10 1

UNITS

12 Volt 12 Volt 24 Volt 24 Volt

For BDI with Lift Interrupt See Figure # 2.29

FEBRUARY 1996

Return

2.25

FIGURE 2.6 RESISTOR MAST CABLE AND RELATED PARTS

Frame Wiring Harness Assembly (See Fig.# 2.5)

2.26

Return

Platform Wiring Harness Assembly (See Fig.# 2.7)

FEBRUARY 1996

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6

1 2 3 4 5 6 6 6 6 7 8 9 10 11 12 13

Disconnect, male Terminal, male Grip, bus drop Spring Clip Cable, 83/124 (2109/3150mm) Cable, 90/138 (2286/3505mm) Cable, 96/150 (2438/3810mm) Cable, 105/168 (2667/4267mm) Clamp Screw, cap Lockwasher Washer, flat Disconnect, female Terminal, female Tie, wire

1 10 1 1 1 1 1 1 1 2 2 2 2 1 10 As Req’d.

20148-01 20188-00 49829-02 49934-00 21797-00 26654-15 26654-11 26654-12 26654-13 15677-08 11143-04 11009-06 11016-03 20148-02 20189-00 25332-01

FEBRUARY 1996

Return

UNITS

83/124 90/138 96/150 105/168

2.27

FIGURE 2.7 RESISTOR WIRING DIAGRAM PART # II (PLATFORM)

Mast Wiring Harness Assembly (See Fig.# 2.6)

2.28

Return

FEBRUARY 1996

FIG. #

ITEM # PART #

2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7

1 2 3 4 5 6 7 8 9 9 10 11 12 13 14 15 15 15 15 16 17 18 19 20 21 22

NAME

# FOR ASSY.

14911-06 Screw, machine 11009-03 Lockwasher 49574-00 Switch, lift limit 14910-03 Connector 21732-00 Harness, platform wiring 11854-02 Screw, cap 11009-05 Lockwasher 11016-02 Washer, flat 25427-02 Horn, 12 volt 25427-01 Horn, 24 volt 20151-00 Switch, key 14979-07 Washer, flat nylon 11261-01 Nut 11880-08 Screw, machine 20523-00 Switch, horn 26205-01 Indicator, 12 volt battery discharge 26205-02 Indicator, 24 volt battery discharge 301445-000 BDI/hourmeter, 12 volt 301445-001 BDI/hourmeter, 24 volt ------------------- Switch, master control (See Fig. #2.1) 20324-01 Switch, lift/lower 14913-03 Screw, machine 20323-00 Switch, foot pedal 49873-00 Switch, chain tension 20188-00 Terminal, male 20148-01 Disconnect, male

UNITS

2 2 1 1 1 2 2 2 1 1 1 2 2 2 1 1 1 1 1 1 1 2 1 1 10 1

For BDI with Lift Interrupt See Figure # 2.29

FEBRUARY 1996

Return

2.29

FIGURE 2.8 RESISTOR POWER COMPONENT WIRING

2.30

Return

FEBRUARY 1996

FIG. #

ITEM # PART #

2.8 2.8 2.8 2.8 2.8 2.8 2.8

1 2 3 4 5 6 7

2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8

8 9 10 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 25

2.8 2.8 2.8 2.8 2.8 2.8 2.8

26K 27K 28K 29K 30 31 32

# FOR ASSY.

11176-15 Screw, machine 2 ------------------- Connector Assembly (See Fig.# 2.15) 1 11009-04 Lockwasher 2 11261-04 Nut 2 11170-06 Nut As Req’d.

11016-03 Washer, flat As Req’d.

------------------- Contactor, emergency disconnect 1 (See Fig.# 2.14) ------------------- Light, warning (See Fig.# 2.28) 1 14928-00 Holder, fuse 1 25275-01 Fuse, 10 AMP 1 ------------------- Panel, control (See Fig.# 2.9) 1 49856-02 Cable 1 ------------------- Panel, third speed control (See Fig.# 2.12) 1 49856-03 Cable 6 49856-73 Cable 6 49856-17 Cable 2 ------------------- Pump & reservoir assembly (See Fig.# 3.4) 1 11854-02 Screw, cap As Req’d.

11009-05 Lockwasher As Req’d.

11261-05 Nut As Req’d.

20143-01 Resistor, 12 Volt 1 20773-01 Resistor, 24 Volt 1 20159-02 BRacket, resistor 1 ------------------- Motor, drive (See Fig.# 2.25-2.27) 1 11170-04 Nut 2 21132-00 Terminal assembly 1 (Contains items marked with “K”) 1 Nut 1 11170-05 11016-02 Washer, flat 1 21131-00 Block 1 11854-05 Screw, cap 1 49856-07 Cable 1 11170-05 Nut 1 49856-03 Cable 1

FEBRUARY 1996

Return

NAME

UNITS

12 Volt 24 Volt

2.31

FIGURE 2.9 RESISTOR CONTROL PANEL ASSEMBLY

2.32

Return

FEBRUARY 1996

FIG. #

ITEM # PART #

NAME

2.9 2.9

* *

27259-06 27259-07

2.9 2.9 2.9 2.9 2.9 2.9 2.9

1 2 3 4 5 6 7

2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9

8 8 9 10 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

27272-00 Wire 20761-00 Bracket 11045-02 Screw, machine 11016-23 Washer, flat 11009-02 Lockwasher 11261-02 Nut ------------------- Contactor assembly, forward & rearward (See Fig.# 2.10) 22226-02 Contactor, 12 volt pump 22226-01 Contactor, 24 volt pump 11170-04 Nut 20141-00 Breaker, circuit 27262-00 Panel 11885-06 Screw, machine 11004-02 Screw, cap 20140-01 Breaker, circuit 20140-02 Breaker, circuit ------------------- Contactor, 2nd speed (See Fig.# 2.11) 27257-00 Bar, bus 50001-11 Lockwasher 50003-01 Screw, cap 27258-01 Bar, bus 20163-85 Wire 49856-83 Cable 27270-00 Kit, interlock switch NSS Screw, machine NSS Washer, flat NSS Screw, machine NSS Bracket, right hand NSS Bracket, left hand NSS Screw, machine NSS Switch, interlock NSS Bracket, switch mounting

FEBRUARY 1996

Return

Panel assembly, 12 volt control Panel assembly, 24 volt control

# FOR ASSY.

UNITS

1 1

12 Volt 24 Volt

1 1 6 5 5 5 1 1 1 2 1 1 5 4 1 1 1 1 6 6 1 1 1 1 2 2 4 1 1 2 1 1

12 Volt 24 Volt

2.33

FIGURE 2.10 CONTACTOR ASSEMBLY, FORWARD & REARWARD

2.34

Return

FEBRUARY 1996

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

UNITS 12 VOLT 24 VOLT

2.10 2.10

* *

27692-01 27692-00

Forward/rearward Contactor Assy, 12 Volt Forward/rearward Contactor Assy, 24 Volt

1 1

2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10

1 2 2 3 4 5 6 7K 8K 9K 10 11 12 13 14K 15 16 17 18 19 20 21K 22 23 24 25 26 27K 28 K

200076 204241 200077 200078 200079 200080 200081 NSS NSS NSS 201266 200085 NSS 200086 NSS 200088 NSS 201372 200089 200090 200091 NSS 200093 NSS 200094 200095 200096 NSS 27704-09 301741-000

Base, magnet Coil, 12 Volt field Coil, 24 Volt field Frame, magnet Spring (RED) Armature Base, buss Tip, contact Tip, contact Tip, movable Spring (GOLD) Insulation Nut, lock #10-32 Clamp Tip, contact Cover Lockwasher, #10 Screw, panhead #10-32 X 3 9/16” Screw, cap Lockwasher Washer, flat Tip, contact Clamp Washer, flat #10 Seat Carrier Bushing Tip, contact Suppression, forward & rearward Kit, contactor tip (Contains Items Marked with “K”)

1 2 2 2 2 2 2 2 1 4 2 2 2 4 1 2 8 8 2 2 2 1 2 2 4 2 2 1 1

FEBRUARY 1996

Return

12 VOLT 24 VOLT RED

GOLD

2.35

FIGURE # 2.11 RESISTOR SECOND SPEED CONTACTOR ASSEMBLY

2.36

Return

FEBRUARY 1996

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

UNITS 12 VOLT 24 VOLT

2.11 2.11

* *

27693-01 27693-00

Contactor Assembly, 12 Volt Contactor Assembly, 24 Volt

1 1

2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11

1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

201962 204241 200077 201963 201262 201964 200081 204240 204239 200096 200095 201966 201259 201266 NSS NSS 201967 NSS 201372 200094

Base, magnet Coil, 12 volt Coil, 24 volt Frame, magnet Spring (RED) Armature Base, buss Tip, contact Tip, contact Bushing Carrier Tip, movable Cap Spring (GOLD) Washer, flat #10 Nut, lock #10-32 Clamp Lockwasher, #10 Screw, PANHEAD #10-32 X 3 9/16” Seat

1

FEBRUARY 1996

Return

1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 4 4 1

12 VOLT 24 VOLT RED

GOLD

2.37

FIGURE # 2.12 RESISTOR THIRD SPEED CONTACTOR PANEL ASSEMBLY

2.38

Return

FEBRUARY 1996

2.3 FIG. #

ITEM # PART #

NAME

# FOR ASSY.

UNITS 12 VOLT 24 VOLT

2.12 2.12

* *

27058-01 27058-00

Panel Assembly, 12 Volt Panel Assembly, 24 Volt

1 1

2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12

1 2 3 4 5 6 7 8 9 10 11

11170-01 Nut 11016-21 Washer, flat 21074-02 Delay, time 27265-00 Panel 11880-06 Screw, machine 11885-08 Screw, machine ------------------- Contactor, 3rd speed (See Fig.# 2.13) 20163-49 Wire 20163-60 Wire 11170-02 Nut 11016-23 Washer, flat

2 2 1 1 2 4 1 1 1 4 4

FEBRUARY 1996

Return

2.39

FIGURE # 2.13 RESISTOR THIRD SPEED CONTACTOR ASSEMBLY

2.40

Return

FEBRUARY 1996

2.3 FIG. #

ITEM # PART #

NAME

# FOR ASSY.

UNITS 12 VOLT 24 VOLT

2.13 2.13

* *

27185-00 27185-01

Contactor Assembly, 12 Volt Contactor Assembly, 24 Volt

1 1

2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13

1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

201893 NA NA 201896 201890 201891 201902 201904 NA NA 201910 NA 201903 201900 204238 201906 201899 201897 201895 NA NA NA NA 204237

Base Screw, cap Lockwasher Frame, magnet Coil, 12 Volt magnet Coil, 24 Volt magnet Spacer Contact, front Lockwasher Nut Front Screw, cap Pole Spring Plate, armature Contact, movable Stud, top spring Retainer Braid Nut Nut Lockwasher Screw, cap Diode, zener

1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1

FEBRUARY 1996

Return

12 VOLT 24 VOLT

2.41

FIGURE # 2.14 EMERGENCY DISCONNECT CONTACTOR ASSEMBLY

2.42

Return

FEBRUARY 1996

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

UNITS 12 VOLT 24 VOLT

2.14 2.14

* *

27693-01 27693-00

Emergency Dis. Contactor Assy. 12 Volt Emergency Dis. Contactor Assy. 24 Volt

1 1

2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14

1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

301900-175 204241 200077 201963 300073-001 204255 200081 204239 204240 200096 301899-000 201966 200094 201266 201259 NA NA 201967 NA 201372 27270-00 NSS NSS NSS NSS NSS NSS NSS 27704-05

Base, magnet Coil, 12 volt field Coil, 24 volt field Frame, magnet Spring (BLUE) Armature Base, buss Tip, contact Tip, contact Bushing Carrier, notched Tip, movable Seat Spring (GOLD) Cap Washer, flat #10 Nut, lock #10-32 Clamp Lockwasher, #10 Screw, panhead #10-32 X 3 9/16” Switch, interlock Screw, machine Washer, flat Screw, machine Bracket, right hand Bracket, left hand Screw, machine Bracket, switch mounting Suppressor

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 4 4 1 2 2 4 1 1 2 1 1

FEBRUARY 1996

Return

12 VOLT 24 VOLT BLUE

GOLD

2.43

FIGURE # 2.15 RESISTOR POWER BATTERY CONNECTOR ASSEMBLY

2.44

Return

FEBRUARY 1996

2.3 FIG. #

ITEM # PART #

NAME

# FOR ASSY.

UNITS

2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15

1 1 1 2 2 2 3 4 5

49855-26 49855-27 49855-03 49854-03 49854-04 49854-01 49852-01 49853-02 49856-44

Connector assembly, SB-175 YELLOW Connector assembly, SB-175 RED Connector assembly, SB-175 GRAY Connector, housing, SB-175 YELLOW Connector, housing, SB-175 RED Connector, housing, SB-175 GRAY Connector, tip Bushing Cable 16” (405mm)

1 1 1 1 1 1 2 2 2

YELLOW RED GRAY YELLOW RED GRAY

2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15

6 6 6 7 7 7 8 9 10 11

49855-48 49855-49 49855-50 49854-05 49854-06 49854-02 49852-03 49853-04 49853-02 49856-44

Connector assembly, SB-350 YELLOW Connector assembly, SB-350 RED Connector assembly, SB-350 GRAY Connector, housing, SB-350 YELLOW Connector, housing, SB-350 RED Connector, housing, SB-350 GRAY Connector, tip Bushing Bushing Cable 16” (405mm)

1 1 1 1 1 1 2 2 2 2

YELLOW RED GRAY YELLOW RED GRAY

FEBRUARY 1996

Return

2.45

12

FOOT SWITCH

10 11

10

34

13

+ AUX A B C

12

BRAKE SW. LINE

WHITE

2

12

HI PI

2

BLACK

15 12 RED A1

HORN SW.

33

10

25 C

1PL6

DRIVE

13

ARM A2

13 11 25

+

DRIVE FIELD

F S1

R S2

DIRECTION SW.

11

HORN LINE

FWD

COIL

6

13

REV 20

8

13

1PL51PL3

FW

F

R

20

LIMIT SW. NO

A1 22

LIFT 1PL8

ARM

14

A2

ACCEL

+

21

R 13 13

22

26 6

4

S1

10 12

RAISE

HM

5 1PL2

4

LIFT FIELD

CHAIN TENSION SWITCH

15

1PL4

13

5

+

7

26 B-

1PL9

11 LOWER

933 CONTROLLER

P

B+

6 +

1

21

TD 19

7 7

LIFT

8 13 M-

FUSE POWER

+

L

14

3

A2

FW 4

5

13

TRANSISTOR CONTROL 4 3 CB CONTROL 13 25

CB

FEBRUARY 1996

Return

8

+

F

NO

1PL10

S2

6

POT LIMIT SWITCH

BATT

+

POWER

933 GAUGE

5 1PL7

13

N

TRANSISTOR ELECTRICAL SCHEMATIC

BDI 13

FIGURE 2.16 TRANSISTOR ELECTRICAL SCHEMATIC

2.46 KEY SWITCH 1PL1

FIGURE 2.17 ELECTRICAL SCHEMATIC SYMBOLS

DOUBLE TIP CONTACTOR

DIODE

CAPACITOR

SINGLE TIP CONTACTOR

COIL

THERMAL PROTECTOR

CONTROL SWITCH

RESISTOR

T1

T2

PLUG

TRANSFORMER T3

T4

FUSE ELECTRICAL LINE JOINTING

ARM

ARMATURE ELECTRICAL LINE CROSSING

S1 FIELD S2

FEBRUARY 1996

Return

2.47

FIGURE # 2.18 TRANSISTOR WIRING DIAGRAM PART # I (FRAME)

2.48

Return

FEBRUARY 1996

2.3 FIG. #

ITEM # PART #

2.18 2.18 2.18 2.18 2.18 2.18

1 2 3 4 5 6

2.18 2.18 2.18 2.18 2.18 2.18 2.18

7 8 9 10 10 11 12

2.18 2.18

13 *

NAME

------------------- Cables, mast (See Fig. #2.19) 21915-00 Harness, frame 49815-00 Hourmeter 49521-00 Delay, time ------------------- Contactor assembly, Field Weakening ------------------- Contactor assembly, Forward/rearward (See Fig.# 2.10) 23456-00 Controller, Transistor 24344-00 Block, module 20208-00 Switch, brake interlock 20141-01 Breaker, control circuit 20140-02 Breaker, power circuit 22226-01 Contactor ------------------- Contactor assy., emergency disconnect (See Fig. #2.14) 21444-02 Valve, lowering 21445-02 Solenoid valve N.C.

# FOR ASSY.

UNITS

1 1 1 2 1 1 1 1 1 1 1 1 1 1 1

For BDI with Lift Interrupt See Figure # 2.29

FEBRUARY 1996

Return

2.49

FIGURE 2.19 TRANSISTOR MAST CABLE AND RELATED PARTS

Frame Wiring Harness Assembly (See Fig.# 2.18)

2.50

Return

Platform Wiring Harness Assembly (See Fig.# 2.20)

FEBRUARY 1996

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19

1 2 3 4 5 6 6 6 6 7 8 9 10 11 12 13

Disconnect, male Terminal, male Grip, bus drop Spring Clip Cable, 83/124 (2109/3150mm) Cable, 90/138 (2286/3505mm) Cable, 96/150 (2438/3810mm) Cable, 105/168 (2667/4267mm) Clamp Screw, cap Lockwasher Washer, flat Disconnect, female Terminal, female Tie, wire

1 10 1 1 1 1 1 1 1 2 2 2 2 1 10 As Req’d.

20148-01 20188-00 49829-02 49934-00 21797-00 26654-15 26654-11 26654-12 26654-13 15677-08 11143-04 11009-06 11016-03 20148-02 20189-00 25332-01

FEBRUARY 1996

Return

UNITS

83/124 90/138 96/150 105/168

2.51

FIGURE 2.20 TRANSISTOR WIRING DIAGRAM PART # II (PLATFORM)

2.52

Return

FEBRUARY 1996

FIG. #

ITEM # PART #

2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20

1 2 3 * * * 4 5 6 7 8 9 10 11 12 13

NAME

# FOR ASSY.

20323-00 Switch, foot pedal 49873-00 Switch, chain tension 49574-00 Switch, lift limit 11009-03 Lockwasher 14911-06 Screw, machine 14910-03 Connector 49605-00 Filter, horn ------------------- Cable, mast (See Fig.# 2.19) 23309-01 Horn 20324-01 Switch, lift/lower ------------------- Switch, master control (See Fig.# 2.2) 29304-00 Potentiometer 20151-00 Switch, key 20523-00 Switch, horn 26205-02 Indicator, battery discharge (BDI) 21917-00 Harness, wiring

UNITS

1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1

For BDI with Lift Interrupt See Figure # 2.29

FEBRUARY 1996

Return

2.53

FIGURE 2.21 TRANSISTOR POWER COMPONENT WIRING

2.54

Return

FEBRUARY 1996

FIG. #

ITEM # PART #

2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21

1 2 3 4 5 6 7 8 9 10 11 12 13

2.21 2.21 2.21 2.21 2.21 2.21 2.21

14 15 16 17 18 19 20

------------------- Connector assembly (See Fig.# 2.23) 11047-16 Screw 49856-58 Wire 49856-81 Wire 49856-07 Wire 49856-61 Wire 23456-00 Controller 27328-00 Clip 49751-06 Nut 11854-03 Screw 11009-05 Lockwasher 11261-05 Nut ------------------- Contactor assy., emergency disconnect (See Fig. #2.14) 11170-04 Nut, lock ------------------- Panel assembly (See Fig.# 2.22) 11016-13 Washer, flat 11016-03 Washer, flat 11170-06 Nut, lock 49856-17 Wire 49856-64 Wire

FEBRUARY 1996

Return

NAME

# FOR ASSY.

UNITS

1 2 4 1 1 1 1 4 4 4 4 4 1 2 1 4 4 4 2 1

2.55

FIGURE 2.22 TRANSISTOR CONTROL PANEL ASSEMBLY

2.56

Return

FEBRUARY 1996

FIG. #

ITEM # PART #

NAME

2.22 2.22

* *

21913-01 21913-03

2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

27262-00 Panel, electrical ------------------- Contactor, Forward/rearward 11045-02 Screw 11170-04 Nut 49771-01 Tab, male disconnect 11072-02 Washer, shakeproof 50022-01 Screw 27704-04 Supressor 20761-00 Bracket, pump contact 11004-03 Screw 11885-06 Screw 11009-02 Washer 11016-23 Washer 11261-02 Nut 22226-02 Contactor, pump 25094-05 Fuse, 200 AMP 20141-01 Circuit breaker 11854-03 Screw 11016-02 Washer 20141-00 Washer 11261-05 Nut 21163-00 Bar, bus 20140-02 Circuit breaker 105 AMP 11009-04 Lockwasher (FIELD WEAKENING) 11261-04 Nut (FIELD WEAKENING) 23452-01 Contactor (FIELD WEAKENING) 49856-07 Wire (FIELD WEAKENING) 21916-00 Resistor assembly (FIELD WEAKENING) 24070-00 Plate, time delay (FIELD WEAKENING) 49521-00 Delay, time (FIELD WEAKENING) 11176-19 Screw (FIELD WEAKENING) 11016-21 Washer (FIELD WEAKENING) 11009-01 Washer (FIELD WEAKENING)

FEBRUARY 1996

Return

Panel assembly Panel assembly, with Field Weakening

# FOR ASSY.

UNITS

1 1

FW

1 1 8 8 4 4 4 2 1 2 6 6 6 6 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 2 2 2

200 AMP

105 AMP FW FW FW FW FW FW FW FW FW FW

2.57

FIGURE 2.23 TRANSISTOR POWER BATTERY CONNECTOR ASSEMBLY

2.58

Return

FEBRUARY 1996

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

UNITS

2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23

1 1 1 2 2 2 3 4 5 6

49855-57 49855-59 49855-61 49854-04 49854-01 49854-03 49852-01 49853-02 49856-44 49856-142

Contactor assembly, SB-175, RED Contactor assembly, SB-175, GRAY Contactor assembly, SB-175, YELLOW Contactor, housing, SB-175, RED Contactor, housing, SB-175, GRAY Contactor, housing, SB-175, YELLOW Connector, tips Bushing Cable, 16.50" ( 419mm) POSITIVE Cable, 29.50" ( 737mm) NEGATIVE

1 1 1 1 1 1 2 2 1 1

RED GRAY YELLOW RED GRAY YELLOW

2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23

7 7 7 8 8 8 9 10 11 12 13

49855-58 49855-60 49855-62 49854-05 49854-02 49854-06 49852-03 49853-04 49853-02 49856-142 49856-44

Contactor assembly, SB-350, RED Contactor assembly, SB-350, GRAY Contactor assembly, SB-350, YELLOW Contactor, housing, SB-350, RED Contactor, housing, SB-350, GRAY Contactor, housing, SB-350, YELLOW Connector, tips Bushing Bushing Cable, 29.50" ( 737mm) NEGATIVE Cable, 16.50" ( 419mm) POSITIVE

1 1 1 1 1 1 2 2 2 1 1

RED GRAY YELLOW RED GRAY YELLOW

FEBRUARY 1996

Return

Positive Negative

Negative Positive

2.59

FIGURE 2.24 HYDRAULIC PUMP MOTOR ASSEMBLY

1

2

3

4

5 5

7

2.60

Return

6

FEBRUARY 1996

FIG. #

ITEM # PART #

NAME

12 Volt Pump Motor

# FOR ASSY.

UNITS 12 Volt 24 Volt

2.24 2.24

* *

302295-000 302296-000

Pump motor assembly, 12 Volt Pump motor assembly, 24 Volt

1 1

2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24

1 2 3 3 4 4 5 6 7

302295-004 302295-005 302295-001 302296-001 302295-002 302296-002 302295-006 302295-003 302295-007

Commutator end head with needle bearing Holder, brush Coil, field 12 Volt Coil, field 24 Volt Brush set 12 Volt Brush set 24 Volt Bolt Armature Bearing, ball

1 1 1 1 1 1 2 1 1

FEBRUARY 1996

Return

12 Volt 24 Volt 12 Volt 24 Volt

2.61

FIGURE 2.25 DRIVE MOTOR ASSEMBLY, 12 VOLT

2.62

Return

FEBRUARY 1996

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

UNITS 12 Volt

2.25

*

20680-00

Drive motor assembly, 12 Volt

1

2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

200206 200151 200320 200314 200302 200214 200204 200178 200163 200140 200238 200306 200304 200320 200322

Package, field coil Package, terminal stud Bearing, sealed Washer, spring Head assembly, comm.

Spring, set Brush, set Band, cover Cover Screw, pole shoe Armature and fan assembly Fan Head assembly, drive end Bearing, sealed Seal, oil

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

FEBRUARY 1996

Return

2.63

FIGURE 2.26 DRIVE MOTOR ASSEMBLY, 12 VOLT

2.64

Return

FEBRUARY 1996

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

2.26

*

300280-000

Drive motor assembly, 12 Volt

1

2.26 2.26 2.26 2.26 2.26 2.26 2.26 2.26 2.26 2.26 2.26 2.26 2.26 2.26

1 2 3 4 5 6 7 8 9 10 11 12 13 14

300439-000 300433-000 300417-000 300418-000 300431-000 300420-000 300421-000 300440-000 300435-000 300438-000 300427-000 300420-000 300437-000 300436-000

Coil, field Terminal assembly Brush Spring, brush Plate, brush Bearing Washer, wave Head, commutator end Band, head Armature Ring, retainer Bearing Head, drive end Seal

1 1 4 4 1 1 1 1 1 1 1 1 1 1

FEBRUARY 1996

Return

UNITS

2.65

FIGURE 2.27 DRIVE MOTOR ASSEMBLY, 24 VOLT

2.66

Return

FEBRUARY 1996

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

UNITS 24 Volt

2.27

*

27906-00

Drive motor assembly, 24 Volt

1

2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27

1 2 3 4 5 6 7 8 9 10 11 12 13 14 * 15 16 17 18 19 20 21 22 23 24 25 26 27 28

300546-000 300544-000 300542-000 300553-000 300554-000 300545-000 300547-000 300549-000 300567-000 300555-000 300538-000 300537-000 300534-000 300535-000 300536-000 300540-000 300539-000 300569-000 300556-000 300558-000 300570-000 300560-000 300562-000 300561-000 300563-000 300565-000 300566-000 300564-000 300568-000

Nut Washer, flat Gasket Bushing Washer Lockwasher Holder, brush Spring, brush Brush Screw, pole Plug End, shield Screw, clamp Cover, brush Screw, cap Washer Terminal Coil, field Pole, main Bearing Armature Bearing Washer, belleville Shim, washer Spacer, washer Seal,shaft Screw End, shield Shell, stator

8 4 4 4 4 4 1 4 4 8 5 1 2 4 8 2 2 1 4 1 1 1 2 1 1 1 4 1 1

FEBRUARY 1996

Return

2.67

FIGURE # 2.28 WARNING LIGHT ASSEMBLY

2.68

Return

FEBRUARY 1996

2.3 FIG. #

ITEM # PART #

NAME

2.28 2.28 2.28 2.28 2.28 2.28 2.28 2.28 2.28 2.28 2.28 2.28 2.28 2.28 2.28 2.28 2.28 2.28 2.28 2.28 2.28 2.28 2.28

1 2 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

Guard, flashing Light, 12 VOLT flashing Light, 24 VOLT flashing Lens Reflector Bulb, 12 VOLT flashing (for flashing only) Bulb, 24 VOLT flashing (for flashing only) Screw Base Grommet Washer, flat Nut Screw, cap Guard, strobe Screw, machine Washer, flat Nut Washer, flat Nut Nut Clamp Light, strobe (12-48 VOLT) Screw, cap

26213-00 29030-00 29030-01 NSS NSS 300791-000 300792-000 NSS NSS 11813-07 11016-02 11170-05 11854-06 29043-00 49698-06 11291-03 11016-25 11016-03 11170-06 11170-04 15677-08 29034-03 11045-04

FEBRUARY 1996

Return

# FOR ASSY. 1 1 1 1 1 1 1 3 1 2 2 2 2 1 2 2 2 4 2 2 1 1 2

UNITS 12 volt 24 volt

12 volt 24 volt

2.69

FIGURE # 2.29 BATTERY LIFT INTERRUPT INSTALLATION

2.70

Return

FEBRUARY 1996

FIG. # 2.29 2.29 2.29 2.29 2.29 2.29 2.29 2.29

ITEM # PART # 1 1 2 * * * * *

49712-00 49712-01 301548-000 11045-03 11170-04 11016-02 21721-00 21141-00

FEBRUARY 1996

Return

NAME Lift interrupt control, 12 VOLT Lift interrupt control, 24 VOLT Gauge, lift interrupt Screw, cap Nut Spacer, washer Plate Kit, wiring

# FOR ASSY. 1 1 1 2 2 4 1 1

UNITS 12 VOLT 24 VOLT

2.71

FIGURE # 3.1 HYDRAULIC SCHEMATIC

Lift Cylinder

Motor

Pump

Flow Control

Lowering Valve

Strainer

Filter

Hydraulic Oil Reservoir

LIFT CONTROL SYSTEM SCHEMATIC 3.72

Return

FEBRUARY 1996

FIGURE # 3.2 HYDRAULIC SCHEMATIC SYMBOLS

COMPONENT ENCLOSURE

HYDRAULIC LINES JOINING

MOTOR (ELECTRIC)

HYDRAULIC PUMP

FILTER

RESERVOIR (VENTED) CYLINDER (SINGLE ACTING) CYLINDER (DOUBLE ACTING)

CHECK VALVE

HYDRAULIC LINES CROSSING

FEBRUARY 1996

Return

3.73

FIGURE # 3.3 HYDRAULIC SYSTEM ASSEMBLY

3.74

Return

FEBRUARY 1996

FIG. #

ITEM # PART #

3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 * 20 * 21 22 23 24

------------------- Lift cylinder assembly (See Fig.# 3.6) ------------------- Pump/Motor Assembly (See Fig.# 3.4) 25106-01 Adapter 49833-00 Elbow, 90° special 14972-11 Adapter 49928-03 Cap 49835-01 Adapter 15848-02 Nipple, hose 14859-04 Clamp, hose 52-05077-00 Hose, 1 foot 14889-01 Insert, beaded 11045-03 Screw, cap 15609-31 Hose assembly 11241-05 Elbow, 90° 11256-02 Bushing 49956-01 Filter assembly 201435 Element, filter 14997-01 Tee 11242-45 Nipple 21444-01 Valve, 12 volt lowering 21445-01 Solenoid valve N.C. 12 volt 21444-02 Valve, 24 volt lowering 21445-02 Solenoid valve N.C. 24 volt 15609-41 Hose assembly 12391-05 O ring 21037-01 Regulator, flow 25108-07 Adapter

FEBRUARY 1996

Return

NAME

# FOR ASSY. 1 1 2 1 1 1 1 1 2 As Req'd.

1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS

12 Volt 12 Volt 24 Volt 24 Volt

3.75

FIGURE # 3.4 HYDRAULIC RESERVOIR AND PUMP ASSEMBLY

3.76

Return

FEBRUARY 1996

FIG. # 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4

ITEM # PART # 1 2 3 4 5 6 7 8 9

300150-000 Breather, filter 49687-06 Nut, flanged ------------------- Pump/motor assembly (See Fig.# 3.5) 21435-00 Adapter 14914-06 Screw, cap 21434-00 Gasket 13928-00 Magnet 11816-05 Plug 21425-01 Reservoir

FEBRUARY 1996

Return

NAME

# FOR ASSY.

UNITS

1 8 1 1 4 1 1 1 1

3.77

FIGURE # 3.5 HYDRAULIC PUMP AND MOTOR ASSEMBLY

3.78

Return

FEBRUARY 1996

FIG. #

ITEM # PART #

NAME

3.5 3.5

* *

21919-00 21920-00

3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

------------------- Pump motor assembly (See Fig.# 2.24) 300525-000 Pin 300519-000 Kit, relief valve 200714 Ball 300168-000 Spring 300153-000 Spring 300137-000 Screw, adjusting 300138-000 Gasket 300145-000 Nut, cap 200752 Seat, valve 200720 O ring 300154-000 Plug 300156-000 Plug, pipe 300520-000 Plug, cartridge return 200704 O ring 300147-000 Ring, push-on 300148-000 Spacer 300521-000 Tube 200750 Screw, cap 300522-000 O ring 300526-000 O ring 300151-000 Retainer 11045-03 Screw, cap 300140-000 Straner, inlet 300523-000 tube, inlet 300152-000 Spring, locking 300143-000 Screw, cap 300589-000 Pump assembly 200766 Seal, pump 200695 O ring 300165-000 Retainer 200706 O ring 300524-000 Tube, return 300166-000 Shim 300147-000 Ring, push-on 200704 O ring 300133-000 Adapter 300136-000 Coupler 300527-000 O ring

FEBRUARY 1996

Return

Lift pump & motor assy., 12 VOLT Lift pump & motor assy., 24 VOLT

# FOR ASSY.

UNITS

1 1

12 VOLT 24 VOLT

1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1

3.79

FIGURE # 3.6 HYDRAULIC LIFT CYLINDER ASSEMBLY

3.80

Return

FEBRUARY 1996

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

UNITS 83/124 90/138 96/150 105/168

3.6 3.6 3.6 3.6

* * * *

21182-01 21182-02 21182-03 21182-04

Cylinder assy., 83/124 (2109/3150mm) Cylinder assy., 90/138 (2286/3505mm) Cylinder assy., 96/150 (2438/3810mm) Cylinder assy., 105/168 (2667/4267mm)

1 1 1 1

3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6

1K 2K 3K 4 5K 6K 7 7 7 7 8K 9K 10K 11K 12 12 12 12 13 14 15 16 K

NSS NSS NSS 40067-00 NSS NSS 21180-01 21180-02 21180-03 21180-04 NSS NSS NSS NSS 21183-01 21183-02 21183-03 21183-04 21184-00 49275-00 49274-10 12391-10 300997-000

Wiper, cylinder Seal, rod Ring, wear Bearing Ring, backup O ring Rod, cylinder 83/124 (2109/3150mm) Rod, cylinder 90/138 (2286/3505mm) Rod, cylinder 96/150 (2438/3810mm) Rod, cylinder 105/168 (2667/4267mm) Guide Ring, retainer Seal, washer Screw Tube, cylinder 83/124 (2109/3150mm) Tube, cylinder 90/138 (2286/3505mm) Tube, cylinder96/150 (2438/3810mm) Tube, cylinder 105/168 (2667/4267mm) Plunger assembly Spring Plug O ring Kit, seal (Contains items marked with “K”)

1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1

FEBRUARY 1996

Return

83/124 90/138 96/150 105/168

83/124 90/138 96/150 105/168

3.81

FIGURE # 4.1 SHIELDING ASSEMBLY

4.82

Return

FEBRUARY 1996

FIG. #

ITEM # PART #

4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1

1 2 3 4 5 6 7 * 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

11429-04 Pin, cotter 11016-02 Washer, flat 27515-01 Spring 27518-00 Rod, door 11231-05 Nut 11009-05 Lockwasher 21763-00 Shield, top 20943-00 Hinge, top shield 11813-06 Grommet, rubber ------------------- Frame assembly (See Fig.# 4.2) 21784-00 Rod 11073-26 Pin, roll 49942-00 Spring 21764-00 Door, right hand 21765-00 Door, left hand 20904-01 Bumper 11143-14 Screw, cap 21783-00 Angle 21789-02 Shield, bottom 11143-06 Screw, cap 21789-01 Shield, bottom 25189-02 Bearing, seal roller 25204-04 Roller, battery 25203-04 Shaft, battery roller 11045-03 Screw, cap 11009-04 Lockwasher 25466-01 Pin, klink

FEBRUARY 1996

Return

NAME

# FOR ASSY.

UNITS

2 18 1 1 15 15 1 1 1 1 1 2 1 1 1 3 2 2 1 2 1 8 4 4 2 2 2

4.83

FIGURE # 4.2 FRAME AND LOAD WHEEL ASSEMBLY

4.84

Return

September 22, 1997

FIG. #

ITEM # PART #

4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

------------------- Frame (State Model and Serial Number) 25202-02 Load wheel assembly 11160-09 Fitting, grease 25198-00 Axle, shaft 11827-11 Ring, retainer 25199-02 Wheel, load 11205-01 Bearing 11936-06 Race, bearing 11025-11 Ring, retainer 25200-01 Flinger 25201-01 Closure 11047-16 Screw, cap 21760-00 Keeper, wheel 11016-06 Washer, flat 11016-06 Washer, flat 11170-12 Nut 26325-01 Bearing 11806-10 Nut, jam 11936-04 Washer, thrust 25194-01 Bearing 25170-00 Adjuster, eccentric 11894-10 Screw, cap 20939-02 Hinge, LEFT 20943-01 Hinge, top 21781-00 Hinge, battery 20939-01 Hinge, RIGHT

September 22, 1997

Return

NAME

# FOR ASSY. 1 2 1 1 1 1 2 2 2 2 2 8 4 2 2 2 2 2 4 2 2 2 1 1 2 1

UNITS

LEFT

RIGHT

4.85

FIGURE # 4.3 FRAME AND SIDE GUIDE ROLLERS

4.86

Return

FEBRUARY 1996

2.3 FIG. # 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3

ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11

------------------- Frame (State Model and Serial Number) 11045-03 Screw, cap 11009-04 Lockwasher 11160-09 Fitting, grease 26333-00 Shaft, roller 11857-02 Washer 26325-01 Bearing, roller 2” x 2” (50mm X 50mm) 26326-00 Wheel assy., poly 3” x 2” (76mm X 50mm) 20446-00 Bearing 26336-00 Wheel, 3” x 2” (76mm X 50mm) 26327-00 Wheel, poly 4” x 2” (101mm X 50mm)

FEBRUARY 1996

Return

NAME

# FOR ASSY. 1 4 4 4 4 8 8 4 2 1 4

UNITS

2” x 2” 3” x 2” 3” x 2” 4” x 2”

4.87

FIGURE # 4.4 BRAKE FOOT PEDAL INSTALLATION

4.88

Return

FEBRUARY 1996

2.3 FIG. # 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4

ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Cover, pedal Nut Lockwasher Screw, cap Screw, machine Switch Nut, twin Washer, flat Spring Nut Nut Strap Ball Base Bracket Screw, cap Pedal

26673-00 11261-06 11009-06 11143-05 11880-08 20323-00 14986-03 11016-03 49520-00 49717-02 11170-04 49527-00 49528-00 49526-00 26993-00 11045-03 26996-00

FEBRUARY 1996

Return

# FOR ASSY.

UNITS

1 1 1 1 2 1 1 2 1 1 4 2 2 2 1 4 1

4.89

FIGURE # 4.5 FORK MOUNTING INSTALLATION

4.90

Return

FEBRUARY 1996

FIG. #

ITEM # PART #

4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 17 17 18

# FOR ASSY.

UNITS

26190-01 Chain 1 21827-00 Arm, side 2 11073-41 Pin, roll 2 21723-01 Plate 1 11045-04 Screw, cap 4 11009-05 Lockwasher 4 11016-01 Washer, flat 4 21729-00 Platform, lift 1 ------------------- Switch, master control (See Fig.# 2.1 - 2.2) 1 27556-02 Lever 1 11271-11 Screw, set 1 11045-04 Screw, cap 2 11857-03 Washer As Req'd.

21089-01 Bearing 4 21771-00 Shaft, fork 2 26079-01 Sleeve, fork 4 21618-01 Fork, 30” (762mm) 2 21618-02 Fork, 36” (915mm) 2 21618-03 Fork, 42” (1067mm) 2 21618-04 Fork, 48” (1220mm) 2 11073-17 Pin, roll 2

FEBRUARY 1996

Return

NAME

4.91

FIGURE # 4.6 PALLET CLAMP INSTALLATION

4.92

Return

FEBRUARY 1996

2.3 FIG. # 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6

ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11

Lever assembly, brake Screw, cap Cotter, internal Washer, machined Cable assembly, brake Nut Bracket Screw, cap Nut Clamp, pallet Washer, flat

12078-00 11857-07 11429-01 11857-02 26203-01 11261-06 21654-00 11143-05 11129-06 21648-00 11016-12

FEBRUARY 1996

Return

# FOR ASSY.

UNITS

1 2 2 4 1 2 2 2 2 2 2

4.93

FIGURE # 4.7 STEERING CABLE INSTALLATION

Torque to 13 Ft./Lbs.

4.94

Return

FEBRUARY 1996

2.3 FIG. # 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7

ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16 16 16 17 18 19 20 21 22 23 23 23 23 24

Screw, cap Lockwasher Screw, socket head Bar Bearing Shaft Key Wheel, steering Washer, flat Lockwasher Nut, cap Knob, steering Chain, roller Fitting, cable end Nut Cable, short 83/124 (2109/3150mm) Cable, short 90/138 (2286/3505mm) Cable, short 96/150 (2438/3810mm) Cable, short 105/168 (2667/4267mm) Washer Sheave Bearing Screw, cap Screw, socket head Clamp Cable, long 83/124 (2109/3150mm) Cable, long 90/138 (2286/3505mm) Cable, long 96/150 (2438/3810mm) Cable, long 105/168 (2667/4267mm) Turnbuckle

11143-05 11009-06 11852-03 21772-00 25189-04 21546-00 11057-03 21545-00 11016-04 11009-08 11899-01 21616-00 21542-01 21544-00 11261-06 21543-01 21543-01 21543-05 21543-05 14993-18 21533-03 26493-01 14994-05 11852-02 21615-00 21543-03 21543-04 21543-06 21546-07 21541-01

FEBRUARY 1996

Return

# FOR ASSY. 2 2 1 1 2 1 1 1 1 1 1 1 1 2 2 1 1 1 1 2 2 2 2 2 1 1 1 1 1 1

UNITS

83/124 90/138 96/150 105/168

83/124 90/138 96/150 105/168

4.95

FIGURE # 4.8 LIFT PLATFORM AND TETHER BELT

4.96

Return

FEBRUARY 1996

FIG. #

ITEM # PART #

4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8

1 2 2 3 4 5 6 7

4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8

7 8 9 10 11 12 13 14 15 16 17 18

# FOR ASSY.

UNITS

29595-00 Line, tether 1 14959-00 Belt, tether (Standard) 1 14959-XL Belt, tether (X-large) 1 ------------Platform (See Fig.# 4.5) 1 52-00324-00 Strip, weather (11 feet (3353mm)) As Req'd.

21721-00 Plate 1 11143-04 Screw, cap 2 NA Glass, laminated windshield sheet 1 Secure This Part Locally SAE-J673, Size 29.75" X 29.75" X .234", Corners 2.624" Size 730.25mm X 730.25mm X 5.94mm, Corners 66.65mm X29159-00 Screen, windshield 1 11009-05 Lockwasher 8 11261-05 Nut 8 11016-02 Washer, flat 4 21856-00 Mat, floor 1 21740-00 Shield 1 14957-04 Screw, cap 4 11143-18 Screw, cap 1 27551-02 Grip, hand 1 27533-00 Tube 1 27555-01 Nut 1 X29346-00 Line, retract tether 1

FEBRUARY 1996

Return

NAME

4.97

FIGURE # 5.1 MAST INSTALLATION

5.98

Return

FEBRUARY 1996

FIG. # 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1

ITEM # PART # 1 2 3 4 5 6 7 8 9

------------------- Frame (State Model and serial number) 11009-12 Lockwasher 21090-00 Stop, column ------------------- Column, inner (See Fig.# 5.2) ------------------- Platform, lift (See Fig.# 4.8) 49267-00 Pin assembly 21797-00 Clip 11016-03 Washer, flat 11143-04 Screw, cap

FEBRUARY 1996

Return

NAME

# FOR ASSY.

UNITS

1 2 2 1 1 2 1 1 2

5.99

FIGURE # 5.2 INNER COLUMN ASSEMBLY

5.100

Return

FEBRUARY 1996

2.3 FIG. # 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2

ITEM # PART # 1 2 3 4 5 6 7 8 9 10 10 10 10

11852-22 Screw, socket head 21112-00 Bar, clamp 21111-02 Block, .0359” (0.9mm) spacer 21111-01 Block, .375” (9.5mm) spacer 11854-04 Screw, cap 21110-00 Bar, sheave head tie ------------------- Cylinder assembly, lift (See Fig.# 5.3) 21089-01 Bearing 11857-03 Shim, .050” (1.27mm) 21106-02 Column, inner 83/124 (2109/3150mm) 21106-04 Column, inner 90/138 (2286/3505mm) 21106-05 Column, inner 96/150 (2438/3810mm) 21106-06 Column, inner 105/168 (2667/4267mm)

FEBRUARY 1996

Return

NAME

# FOR ASSY.

UNITS

4 2 2 2 4 1 1 2 As Req’d.

1 83/124 1 90/138 1 96/150 1 105/168

5.101

FIGURE # 5.3 LIFT CYLINDER AND RELATED PARTS

5.102

Return

FEBRUARY 1996

2.3 FIG. #

ITEM # PART #

5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

5.3 5.3

17 18

# FOR ASSY.

UNITS

14994-05 Screw, cap 1 14993-18 Washer, flat 1 21746-00 Sheave, electrical cable 1 26493-01 Bearing 3 21775-00 Head, sheave 1 11047-09 Screw, socket head flat 1 21533-03 Sheave, steering cable 2 11170-08 Nut 2 11523-04 Bearing 2 21056-00 Sheave, lift chain 2 11073-21 Pin, roll 2 ------------------- Lift cylinder assembly (See Fig.# 3.6) 1 11261-12 Nut 4 49267-00 Pin, lift chain 2 21055-00 Anchor, chain 2 52-07962-00 Chain, lift As Req'd.

13 Feet (3963mm) 83/124 (2108/3150mm) 83/124 14 Feet (4268mm) 90/138 (2286/3505mm) 90/138 15 Feet (4572mm) 96/150 (2438/3810mm) 96/150 16 Feet (4877mm) 105/168 (2667/4267mm) 105/168 11160-09 Fitting, grease 2 21777-00 Shaft, sheave 2

FEBRUARY 1996

Return

NAME

5.103

FIGURE # 5.4 OUTER COLUMN

5.104

Return

FEBRUARY 1996

FIG. # 5.4 5.4 5.4

ITEM # PART # 1 2 3

11857-03 Washer 21089-01 Bearing ------------------- Frame (State model and serial number)

FEBRUARY 1996

Return

NAME

# FOR ASSY.

UNITS

2 2 1

5.105

FIGURE 10.0 SPECIAL TOOLS AND LUBRICATIONS

10.106

Return

FEBRUARY 1996

FIG. # 10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1

ITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

FEBRUARY 1996

Return

NAME Adapter, flush and hard to reach Lifter, battery pack Tool, bearing installing Socket, Relief Valve Lubricant, lift truck Lubricant, 2 oz. Molykote Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ML tube #515 gasket eliminator

# FOR ASSY.

UNITS

1 1 1 1 1 1 1 1 1

10.107

Return

ELECTRIC ORDER SELECTOR NUMERICAL INDEX This Numerical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers.

PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

11003-05 11004-02 11004-03 11009-01 11009-02 11009-02 11009-03 11009-03 11009-04 11009-04 11009-04 11009-04 11009-04 11009-05 11009-05 11009-05 11009-05 11009-05 11009-05 11009-05 11009-06 11009-06 11009-06 11009-06 11009-08 11009-08 11009-12 11015-09 11015-22 11015-31 11015-50 11016-01 11016-01 11016-02 11016-02 11016-02 11016-02 11016-02 11016-02 11016-02 11016-03 11016-03

1.3 2.9 2.22 2.22 2.22 2.9 2.20 2.7 2.22 1.1 2.8 4.3 4.1 2.21 2.8 2.7 1.1 4.5 4.8 4.1 2.6 2.19 4.7 4.4 1.2 4.7 5.1 1.2 1.4 1.2 1.2 1.1 4.5 2.22 2.8 2.7 4.8 2.28 2.29 4.1 2.19 2.5

32 13 10 33 12 5 * 2 24 22 3 3 25 12 18 7 25 6 8 6 9 9 2 3 14 10 2 7 3 9 10 4 7 19 27K 8 10 9 * 2 10 4

11016-03 11016-03 11016-03 11016-03 11016-03 11016-03 11016-03 11016-04 11016-06 11016-11 11016-12 11016-13 11016-21 11016-21 11016-21 11016-23 11016-23 11016-23 11016-25 11025-02 11025-11 11039-18 11045-02 11045-02 11045-02 11045-02 11045-03 11045-03 11045-03 11045-03 11045-03 11045-03 11045-04 11045-04 11045-04 11047-09 11047-16 11047-16 11057-03 11072-02 11073-15 11073-17

1.1 2.6 2.8 2.21 5.1 4.4 2.28 4.7 4.2 1.1 4.6 2.21 2.5 2.22 2.12 2.22 2.9 2.12 2.28 1.4 4.2 1.3 1.1 2.22 2.9 1.1 3.3 4.1 4.3 2.29 4.4 3.5 4.5 4.5 2.28 5.3 2.21 4.2 4.7 2.22 1.2 4.5

11 10 6 17 8 8 16 9 15 23 11 16 8 32 2 13 4 11 15 7 9 35 21 3 3 3 12 24 2 * 16 23 12 5 21 6 2 12 7 6 1 18

FEBRUARY 1996 Return

99.109

ELECTRIC ORDER SELECTOR NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

11073-21 11073-26 11073-41 11129-06 11135-04 11135-04 11143-04 11143-04 11143-04 11143-04 11143-05 11143-05 11143-05 11143-06 11143-14 11143-18 11157-03 11160-09 11160-09 11160-09 11170-01 11170-02 11170-04 11170-04 11170-04 11170-04 11170-04 11170-04 11170-04 11170-04 11170-05 11170-05 11170-05 11170-06 11170-06 11170-06 11170-06 11170-06 11170-06 11170-08 11170-12 11176-15 11176-19 11205-01 11231-05

5.3 4.1 4.5 4.6 1.3 1.1 2.6 2.19 5.1 4.8 4.4 4.7 4.6 4.1 4.1 4.8 1.3 5.3 4.3 4.2 2.12 2.12 2.21 1.1 2.8 2.22 2.9 2.29 2.28 4.4 2.8 2.8 2.28 2.8 2.5 2.21 1.1 1.2 2.28 5.3 4.2 2.8 2.22 4.2 4.1

11 11 3 9 5 8 8 8 9 6 4 1 8 19 16 14 15 17 4 3 1 10 14 9 24 4 9 * 18 11 31 26K 10 5 3 18 10 4 17 8 16 1 31 7 5

11241-05 11242-45 11256-02 11261-01 11261-02 11261-02 11261-02 11261-04 11261-04 11261-04 11261-05 11261-05 11261-05 11261-05 11261-06 11261-06 11261-06 11261-06 11261-12 11271-06 11271-11 11291-03 11429-01 11429-04 11445-02 11486-06 11523-04 11523-06 11806-10 11813-06 11813-07 11816-05 11827-11 11830-06 11830-10 11841-03 11852-02 11852-03 11852-03 11852-09 11852-22 11854-02 11854-02 11854-03 11854-03

3.3 3.3 3.3 2.7 2.9 2.22 2.5 2.22 1.1 2.8 2.21 2.22 2.8 4.8 1.1 4.6 4.4 4.7 5.3 1.3 4.5 2.28 4.6 4.1 1.2 1.1 5.3 1.3 4.2 4.1 2.28 3.4 4.2 1.3 1.2 1.3 4.7 1.4 4.7 1.1 5.2 2.7 2.8 1.1 2.21

14 19 15 12 6 14 9 25 26 4 13 21 19 9 27 6 2 15 13 21 11 14 3 1 19 32 9 24 18 8 8 8 5 20 12 1 21 8 3 35 1 6 17 24 10

99.110 Return

FEBRUARY 1996

ELECTRIC ORDER SELECTOR NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

11854-03 11854-04 11854-05 11854-06 11857-02 11857-02 11857-03 11857-03 11857-03 11857-07 11859-03 11878-02 11880-06 11880-08 11880-08 11880-08 11885-06 11885-06 11885-08 11885-10 11890-01 11890-03 11894-12 11898-01 11898-07 11899-01 11936-04 11936-04 11936-06 11936-07 11936-07 11936-08 12078-00 12391-05 12391-10 12459-00 13928-00 14859-04 14889-01 14910-03 14910-03 14911-04 14911-06 14911-06 14913-03

2.22 5.2 2.8 2.28 4.6 4.3 4.5 5.2 5.4 4.6 1.3 1.3 2.12 2.7 1.1 4.4 2.22 2.9 2.12 1.1 1.3 1.3 4.2 1.1 1.1 4.7 1.3 4.2 4.2 1.4 4.2 1.3 4.6 3.3 3.6 1.3 3.4 3.3 3.3 2.20 2.7 2.5 2.20 2.7 2.7

18 5 29K 11 4 6 13 9 1 2 23 22 5 13 16 5 11 12 6 1 3 17 22 36 12 11 27 19 8 5 14 29 1 22 16 18 7 9 11 * 4 17 * 1 18

14913-08 14914-06 14928-00 14957-04 14959-00 14959-XL 14972-11 14979-07 14986-03 14986-03 14993-18 14993-18 14994-05 14994-05 14994-08 14997-01 14998-01 14999-01 15609-31 15609-41 15677-08 15677-08 15677-08 15848-02 20002-00 200025 20003-00 200076 200077 200077 200077 200078 200079 200080 200081 200081 200081 200085 200086 200088 200089 200090 200091 200093 200094

2.5 3.4 2.8 4.8 4.8 4.8 3.3 2.7 1.1 4.4 5.3 4.7 4.7 5.3 1.2 3.3 1.2 1.3 3.3 3.3 2.19 2.6 2.28 3.3 1.3 10.1 1.2 2.10 2.14 2.10 2.11 2.10 2.10 2.10 2.14 2.11 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10

7 5 9 13 2 2 5 11 15 7 2 17 20 1 15 18 21 25 13 21 7 7 19 8 13 6 13 1 2 2 2 3 4 5 6 6 6 11 13 15 18 19 20 22 24

FEBRUARY 1996 Return

99.111

ELECTRIC ORDER SELECTOR NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

200094 200094 200095 200095 200096 200096 200096 200140 200151 200163 200178 200204 200206 200214 200238 200302 200304 200306 200314 200320 200320 200322 20040-00 20045-02 20064-01 20065-00 20067-00 20069-01 200695 200704 200704 200706 20070-01 20071-01 20071-03 200714 200720 200750 200752 200766 201259 201259 201262 201266 201266

2.11 2.14 2.11 2.10 2.11 2.10 2.14 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 1.4 1.3 1.3 1.3 1.3 1.1 3.5 3.5 3.5 3.5 1.1 1.2 1.2 3.5 3.5 3.5 3.5 3.5 2.11 2.14 2.11 2.10 2.11

19 12 10 25 9 26 9 10 2 9 8 7 1 6 11 5 13 12 4 3 14 15 4 14 26 33 16 18 30 15 36 32 17 17 17 4 11 19 10 29 12 14 4 10 13

201266 20134-00 201372 201372 201372 20140-01 20140-02 20140-02 20140-02 20141-00 20141-00 20141-01 20141-01 20143-01 201435 20148-01 20148-01 20148-01 20148-02 20148-02 20148-02 20151-00 20151-00 20159-02 20163-38 20163-49 20163-60 20163-72 20163-74 20163-85 20163-85 20176-00 20182-00 20188-00 20188-00 20188-00 20189-00 20189-00 20189-00 201890 201891 201893 201895 201896 201897

2.14 1.2 2.11 2.10 2.14 2.9 2.18 2.9 2.22 2.22 2.9 2.18 2.22 2.8 3.3 2.19 2.6 2.7 2.5 2.19 2.6 2.7 2.20 2.8 2.5 2.12 2.12 2.5 2.5 2.5 2.9 1.3 1.4 2.6 2.19 2.7 2.6 2.5 2.19 2.13 2.13 2.13 2.13 2.13 2.13

13 5 18 17 19 14 10 14 23 20 10 10 17 20 17 1 1 22 24 11 11 10 10 22 14 8 9 18 19 10 20 11 2 2 2 21 12 25 12 5 5 1 18 4 17

99.112 Return

FEBRUARY 1996

ELECTRIC ORDER SELECTOR NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

201899 20190-00 201900 201902 201903 201904 201906 201910 201962 201963 201963 201964 201966 201966 201967 201967 20208-00 20208-00 20208-00 202154 20262-01 20281-00 20321-00 20323-00 20323-00 20323-00 20324-01 20324-01 20329-01 204237 204238 204239 204239 204240 204240 204241 204241 204241 204255 20446-00 20523-00 20523-00 20536-00 20620-00 20659-00

2.13 1.4 2.13 2.13 2.13 2.13 2.13 2.13 2.11 2.11 2.14 2.11 2.11 2.14 2.14 2.11 2.5 2.18 1.1 10.1 1.2 1.3 1.2 2.7 2.20 4.4 2.7 2.20 1.3 2.13 2.13 2.14 2.11 2.14 2.11 2.14 2.11 2.10 2.14 4.3 2.20 2.7 1.3 1.3 1.3

16 * 13 6 12 7 15 10 1 3 3 5 11 11 17 16 22 9 14 1 17 34 8 19 1 6 17 7 12 23 14 7 8 8 7 2 2 2 5 9 11 14 19 6 4

20670-00 20680-00 20682-00 20761-00 20761-00 20773-01 20844-01 20844-02 20897-00 20904-01 20939-01 20939-02 20943-00 20943-01 21037-01 21055-00 21056-00 21074-02 21089-01 21089-01 21089-01 21090-00 21106-02 21106-04 21106-05 21106-06 21110-00 21111-01 21111-02 21112-00 21131-00 21132-00 21141-00 21163-00 21180-01 21180-02 21180-03 21180-04 21182-01 21182-02 21182-03 21182-04 21183-01 21183-02 21183-03

1.1 2.25 1.1 2.22 2.9 2.8 1.4 1.4 1.2 4.1 4.2 4.2 4.1 4.2 3.3 5.3 5.3 2.12 5.2 5.4 4.5 5.1 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 2.8 2.8 2.29 2.22 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6

13 * 20 9 2 21 * * 3 15 26 23 * 24 23 15 10 3 8 2 14 3 10 10 10 10 6 4 3 2 28K 25 * 22 7 7 7 7 * * * * 12 12 12

FEBRUARY 1996 Return

99.113

ELECTRIC ORDER SELECTOR NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

21183-04 21184-00 21425-01 21434-00 21435-00 21444-01 21444-01 21444-02 21444-02 21444-02 21445-01 21445-01 21445-02 21445-02 21445-02 21533-03 21533-03 21541-01 21542-01 21543-01 21543-01 21543-03 21543-04 21543-05 21543-06 21544-00 21545-00 21546-00 21546-07 21615-00 21616-00 21618-01 21618-02 21618-03 21618-04 21648-00 21654-00 21721-00 21721-00 21723-01 21729-00 21731-00 21732-00 21740-00 21746-00

3.6 3.6 3.4 3.4 3.4 2.5 3.3 2.5 2.18 3.3 2.5 3.3 2.5 2.18 3.3 4.7 5.3 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.5 4.5 4.5 4.5 4.6 4.6 2.29 4.8 4.5 4.5 2.5 2.7 4.8 5.3

12 13 9 6 4 15 20 15 13 20 * * * * * 18 7 24 13 16 16 23 23 16 23 14 8 6 23 22 12 17 17 17 17 10 7 * 5 4 8 23 5 12 3

21760-00 21763-00 21764-00 21765-00 21771-00 21772-00 21775-00 21777-00 21781-00 21783-00 21784-00 21789-01 21789-02 21797-00 21797-00 21797-00 21800-01 21817-00 21819-00 21827-00 21856-00 21877-00 21877-01 21913-01 21913-03 21915-00 21916-00 21917-00 21919-00 21920-00 22226-01 22226-01 22226-01 22226-02 22226-02 22226-02 22243-00 22277-01 22313-00 22314-00 23309-01 23411-00 23452-01 23456-00 23456-00

4.2 4.1 4.1 4.1 4.5 4.7 5.3 5.3 4.2 4.1 4.1 4.1 4.1 2.6 2.19 5.1 1.2 1.1 1.1 4.5 4.8 1.1 1.1 2.22 2.22 2.18 2.22 2.20 3.5 3.5 1.1 2.18 2.9 2.9 2.22 1.1 1.3 1.3 1.3 1.2 2.20 0.1 2.22 2.21 2.18

13 7 13 14 15 4 5 18 25 17 10 20 18 5 5 7 2 7 6 2 11 33 33 * * 2 28 13 * * 5 11 8 8 15 5 7 2 30 6 6 11 26 7 7

99.114 Return

FEBRUARY 1996

ELECTRIC ORDER SELECTOR NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

24070-00 24070-00 24174-01 24175-00 24177-00 24211-00 24300-00 24313-00 24344-00 24344-00 24344-00 25003-01 25003-02 25003-07 25004-00 25094-05 25106-01 25108-07 25170-00 25189-02 25189-04 25194-01 25198-00 25199-02 25200-01 25201-01 25202-02 25203-04 25204-04 25275-01 25275-06 25300-00 25332-01 25332-01 25427-01 25427-02 25466-01 25744-00 25745-00 26079-01 26190-01 26203-01 26205-01 26205-02 26205-02

2.22 2.5 1.1 1.1 1.1 1.1 1.1 2.5 2.5 2.18 1.1 1.2 1.2 1.2 1.2 2.22 3.3 3.3 4.2 4.1 4.7 4.2 4.2 4.2 4.2 4.2 4.2 4.1 4.1 2.8 2.5 1.2 2.6 2.19 2.7 2.7 4.1 1.3 1.3 4.5 4.5 4.6 2.7 2.7 2.20

29 6 29 28 30 34 31 26 16 8 2 16 16 16 18 16 3 24 21 21 5 20 4 6 10 11 2 23 22 10 12 20 13 13 9 9 26 9 10 16 1 5 15 15 12

26213-00 26269-00 26272-00 26325-01 26325-01 26326-00 26327-00 26333-00 26336-00 26493-01 26493-01 26654-11 26654-11 26654-12 26654-12 26654-13 26654-13 26654-15 26654-15 26673-00 26744-00 26993-00 26996-00 27058-00 27058-01 27161-00 27163-00 27164-00 27185-00 27185-01 27200-00 27257-00 27258-01 27259-06 27259-07 27262-00 27262-00 27265-00 27270-00 27270-00 27272-00 27328-00 27515-01 27518-00 27533-00

2.28 0.1 0.1 4.3 4.2 4.3 4.3 4.3 4.3 5.3 4.7 2.6 2.19 2.19 2.6 2.6 2.19 2.6 2.19 4.4 0.1 4.4 4.4 2.12 2.12 1.3 1.3 1.4 2.13 2.13 1.3 2.9 2.9 2.9 2.9 2.9 2.22 2.12 2.9 2.14 2.9 2.21 4.1 4.1 4.8

1 4 5 7 17 8 11 5 10 4 19 6 6 6 6 6 6 6 6 1 2 15 17 * * 31 28 6 * * 36 16 19 * * 11 1 4 22 20 1 8 3 4 16

FEBRUARY 1996 Return

99.115

ELECTRIC ORDER SELECTOR NUMERICAL INDEX PART #

FIG. #

ITEM #

27551-02 27555-01 27556-02 27692-00 27692-01 27693-00 27693-00 27693-01 27693-01 27704-01 27704-05 27704-09 27906-00 29030-00 29030-01 29034-03 29043-00 29304-00 29595-00 300073-001 300128-000 300129-000 300133-000 300136-000 300137-000 300138-000 300140-000 300143-000 300145-000 300147-000 300147-000 300148-000 300150-000 300151-000 300152-000 300153-000 300154-000 300156-000 300161-000 300165-000 300166-000 300168-000 300208-001 300280-000 300337-001

4.8 4.8 4.5 2.10 2.10 2.11 2.14 2.11 2.14 2.22 2.14 2.10 2.27 2.28 2.28 2.28 2.28 2.20 4.8 2.14 10.1 10.1 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.4 3.5 3.5 3.5 3.5 3.5 10.1 3.5 3.5 3.5 0.1 2.26 0.1

15 17 10 * * * * * * 8 28 28 * 2 2 20 12 9 1 4 2 3 37 38 7 8 24 27 9 16 35 17 1 22 26 6 12 13 4 31 34 5 * * *

99.116 Return

PART #

FIG #

ITEM #

300338-002 300417-000 300418-000 300420-000 300420-000 300421-000 300427-000 300431-000 300433-000 300435-000 300436-000 300437-000 300438-000 300439-000 300440-000 300519-000 300520-000 300521-000 300522-000 300523-000 300524-000 300525-000 300526-000 300527-000 300534-000 300535-000 300536-000 300537-000 300538-000 300539-000 300540-000 300542-000 300544-000 300545-000 300546-000 300547-000 300549-000 300553-000 300554-000 300555-000 300556-000 300558-000 300560-000 300561-000 300562-000

0.1 2.26 2.26 2.26 2.26 2.26 2.26 2.26 2.26 2.26 2.26 2.26 2.26 2.26 2.26 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27

* 3 4 12 6 7 11 5 2 9 14 13 10 1 8 3 14 18 20 25 33 2 21 39 13 14 * 12 11 16 15 3 2 6 1 7 8 4 5 10 18 19 21 23 22 FEBRUARY 1996

ELECTRIC ORDER SELECTOR NUMERICAL INDEX PART #

FIG. #

ITEM #

300563-000 300564-000 300565-000 300566-000 300567-000 300568-000 300569-000 300570-000 300791-000 300792-000 300589-000 300997-000 301445-000 301445-001 301548-000 301582-000 301583-000 301584-000 301741-000 301899-000 301900-175 302066-002 302295-000 302295-001 302295-002 302295-003 302295-004 302295-005 302295-006 302295-007 302296-000 302296-001 302296-002 303574-000 304328-000 304329-000 304825-000 304825-000 304825-000 304825-000 304826-000 304826-000 304827-000 304827-000 304828-000

2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.28 2.28 3.5 3.6 2.7 2.7 2.29 10.1 10.1 10.1 2.10 2.14 2.14 0.1 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 0.1 2.2 2.1 2.1 2.2 2.1 2.2 2.2 2.1 2.2 2.1 2.1

24 27 25 26 9 28 17 20 5 5 28 K 15 15 2 * * * K 10 1 7 * 3 4 6 1 2 5 7 * 3 4 3 * * 1K 1K 22 23 2 2 3 3 4

FEBRUARY 1996 Return

PART # 304828-000 304829-000 304829-000 304830-000 304830-000 304831-000 304831-000 304832-000 304832-000 304833-000 304833-000 304834-000 304834-000 304835-000 304835-000 304835-000 304835-000 304836-000 304836-000 304837-000 304837-000 304838-000 304839-000 304839-000 304840-000 304840-000 304841-000 304841-000 304842-000 304842-000 304843-000 304843-000 304844-000 304844-000 304845-000 304845-000 304846-000 304846-000 304847-000 304847-000 304848-000 304848-000 304849-000 304850-000 304851-000

FIG #

ITEM #

2.2 2.2 2.1 2.1 2.2 2.1 2.2 2.1 2.2 2.1 2.2 2.1 2.2 2.1 2.1 2.2 2.2 2.1 2.2 2.1 2.2 2.1 2.1 2.2 2.1 2.2 2.1 2.2 2.2 2.1 2.2 2.1 2.2 2.1 2.1 2.2 2.2 2.1 2.1 2.2 2.2 2.1 2.2 2.2 2.2

4 5 5 6 6 7 7 8 8 9 9 10 10 11K 20 11K 21 12 12 13K 13K 14 15 16 16 17 17 18 19 18 20 19 22 21 23 24 30 24 25 31 32 26 14 15 25 99.117

ELECTRIC ORDER SELECTOR NUMERICAL INDEX PART #

FIG. #

ITEM #

304852-000 40067-00 49267-00 49267-00 49274-10 49275-00 49520-00 49521-00 49521-00 49521-00 49526-00 49527-00 49528-00 49574-00 49574-00 49605-00 49670-00 49687-06 49698-06 49712-00 49712-01 49717-02 49751-06 49771-01 49815-00 49815-00 49826-00 49829-02 49829-02 49833-00 49835-01 49852-01 49852-01 49852-03 49852-03 49852-03 49853-02 49853-02 49853-02 49853-02 49853-04 49853-04 49854-01 49854-01 49854-02

2.2 3.6 5.3 5.1 3.6 3.6 4.4 2.22 2.5 2.18 4.4 4.4 4.4 2.20 2.7 2.20 10.1 3.4 2.28 2.29 2.29 4.4 2.21 2.22 2.5 2.18 1.3 2.19 2.6 3.3 3.3 2.23 2.15 2.15 2.15 2.23 2.15 2.23 2.23 2.15 2.23 2.15 2.23 2.15 2.15

26 4 14 6 15 14 9 30 5 4 14 12 13 3 3 4 5 2 13 1 1 10 9 5 1 3 8 3 3 4 7 3 3 8 8 9 4 4 11 10 10 9 2 2 7

99.118 Return

PART #

FIG #

ITEM #

49854-02 49854-02 49854-03 49854-03 49854-04 49854-04 49854-05 49854-05 49854-06 49854-06 49854-06 49855-03 49855-26 49855-27 49855-48 49855-49 49855-50 49855-57 49855-58 49855-59 49855-60 49855-61 49855-62 49856-02 49856-03 49856-03 49856-07 49856-07 49856-07 49856-142 49856-142 49856-17 49856-17 49856-44 49856-44 49856-44 49856-44 49856-44 49856-58 49856-61 49856-64 49856-73 49856-81 49856-83 49865-00

2.15 2.23 2.15 2.23 2.23 2.15 2.23 2.15 2.23 2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.23 2.23 2.23 2.23 2.23 2.23 2.8 2.8 2.8 2.21 2.8 2.22 2.23 2.23 2.21 2.8 2.15 2.23 2.15 2.15 2.23 2.21 2.21 2.21 2.8 2.21 2.9 0.1

7 8 2 2 2 2 8 7 8 7 7 1 1 1 6 6 6 1 7 1 7 1 7 12 32 14 5 30 27 6 12 19 15 9 13 5 11 5 3 6 20 14 4 21 10 FEBRUARY 1996

ELECTRIC ORDER SELECTOR NUMERICAL INDEX PART #

FIG. #

ITEM #

49873-00 49873-00 49928-03 49929-01 49929-01 49934-00 49934-00 49942-00 49956-01 49975-00 49990-00 50001-11 50003-01 50022-01 52-00215-00 52-00224-00 52-00237-00 52-00247-00 52-00254-00 52-00257-00 52-00260-00 52-00267-00 52-00269-00 52-00276-00 52-00324-00 52-05077-00 52-07960-00 X29159-00 X29346-00

2.20 2.7 3.3 1.1 1.2 2.19 2.6 4.1 3.3 0.1 0.1 2.9 2.9 2.22 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 4.8 3.3 5.3 4.8 4.8

2 20 6 37 23 4 4 12 16 8 9 17 18 7 6 6 6 6 6 6 6 6 6 6 4 10 16 7 18

FEBRUARY 1996 Return

PART #

FIG #

ITEM #

99.119

THE PRIME-MOVER CO. 3000 NORTH US HIGHWAY 61 MUSCATINE, IOWA 52761-5810

PROUDLY______ Made in AMERICA ________________

Return

Quality Parts OE-15C Electric Order Selector Effective Serial Number OE15C28064000

WARNING Read and observe all warnings on this unit before operating it.

WARNING DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.

Part no: 300338-002

Return

Date: October 01, 1998

PARTS ORDERING INSTRUCTIONS FIELD MODIFICATIONS

HOW TO ORDER When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.

Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately.

If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information.

All prices are FOB factory in Muscatine, Iowa.

Shipping charges are added to the price of the part shipping from the factory.

WHERE TO ORDER

The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)).

BT will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc.

If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.

Always order parts from the dealer who sold you your BT. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS

EXPLANATION OF SERIAL NUMBER

Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT cannot accept responsibility for parts returned without authorization.

OE15C 2 8 064 001

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

Number of unit for that day Day of year Year Decade

Model

1

Return

© BT Products

January 08, 1998

GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies.

ABBREVIATIONS AND TERMS NA Not Available NSS Not Sold Separately As Req'd Use as required K Parts of a kit * Not shown on drawing ------------ See elsewhere for further break down of parts.

CHANGES When changes are made to the machine, revised pages for this manual will be issued.

These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

A. Right Side B. Rear C. Left Side D. Forward

PART LIST The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

January 08, 1998

Return

# FOR ASSY.

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) © BT Products

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

2

Quality Parts

0850

8520

5510-000

0820 0840

5160

0340-000 0641 5230 5290 0

1/2

0640 9500 1

1 8

0560

5460

7100

6100 7170 1750 5590

5510-100 9370 6110

0340-100

5190

0450 1760 2550 2580 0390

3130

3550

0300 3580

3530 3

Return

© BT Products

October 01, 1998

Quality Parts

5192 5450-000 5450-100

4170

5320

4180

5440

5450-200

5360

5430

5451

5921-000

5921-100

5361

5391

5390

5310 9360

6120

10010 6610 6160 10020 October 01, 1998

Return

© BT Products

4

Quality Parts

0000 CHASSIS 0300-000 Frame / Chassis 0340-000 Inspection covers (Lift platform) 0340-100 Inspection covers (Shields & guards) 0390-000 Battery compartment parts 0450-000 Motor mounting points 0560-000 Platform and mounting points 0640-000 Driver controls (Pallet clamp) 0641-000 Driver controls (Brake pedal) 0820-000 Finger / toe guards 0840-000 Driver protection 0850-000 Signs, warnings

1000 MOTOR 1750-000 Pump motor 1760-000 Drive motor (12 Volt) 1760-001 Drive motor (12 Volt) 1760-100 Drive motor (24 Volt)

2000 TRANSMISION / DRIVE GEAR 2550-000 Mechanical drive gear unit 2580-000 Gear mounting points

3000 BRAKE / WHEEL SYSTEM 3130-000 Brake linkage 3530-000 Drive wheel 3550-000 Load wheels 3580-000 Guide wheel

4000 STEERING SYSTEM 4170-000 Steering chain / linkage / wire 4180-000 Steering / radial bearing

5000 ELECTRICAL SYSTEM 5160-000 General alarm signal 5190-000 Battery cut-out contactor / plug (SB-175 Battery connector) 5190-100 Battery cut-out contactor / plug (SB-350 Battery connector) 5192-000 Battery cut-out contactor / plug (Emergency disconnect contactor) 12 Volt 5192-100 Battery cut-out contactor / plug (Emergency disconnect contactor) 24 Volt

5

Return

© BT Products

October 01, 1998

Quality Parts

5230-000 Voltage / battery indicator 5230-100 Voltage / battery indicator 5290-000 Hourmeter / speedometer 5310-000 Start / stop switch 5320-000 Travel direction switch (Resistor) 5320-100 Travel direction switch (Transistor) 5330-000 Resistor control panel assembly 5330-100 Resistor third speed contactor panel assembly 5331-000 Transistor control panel assembly 5360-000 Relay, electrical modules (Module block) 5361-000 Relay, electrical modules (Time delay) 5390-000 Control cables / harnesses (Resistor system main chassis) 5390-100 Control cables / harnesses (Transistor system main chassis) 5391-000 Control cables / harnesses (Resistor system platform) 5391-100 Control cables / harnesses (Transistor system platform) 5430-000 Motor cables, resistors (Resistor system) 5430-100 Motor cables, resistors (Transistor system) 5440-000 Direction contactors (12 Volt) 5440-100 Direction contactors (24 Volt) 5450-000 Speed contactors 12 Volt (1A) 5450-100 Speed contactors 24 Volt (1A) 5450-200 Speed contactors (Field weakening) 5451-000 Speed contactors 12 Volt 5451-100 Speed contactors 24 Volt 5460-000 Transistor controller 5510-000 Micro switches, lift/lower 5510-100 Slack chain switch 5590-000 Control cables, harness (Mast cable) 5921-000 Solenoid 5921-100 Brake solenoid

6000 HYDRAULIC SYSTEM 6100-000 Hydraulic pump 6110-000 Hydraulic tank 6120-000 Hoses, pipes, connections, mounting points 6160-000 Control valve 6610-000 Lift cylinder assembly

7000 OPERATING FUNCTION - LIFTING DEVICE 7100-000 Mast 7170-000 Lifting gear

8000 PERIPHERAL / INSTALLATION EQUIPMENT 8520-000 Access, safety equipment (Safety belt, tether)

October 01, 1998

Return

© BT Products

6

Quality Parts

9000 OPTIONS / ATTACHMENTS 9360-000 Extra lights 9370-000 Warning lights /alarm (Alarm) 9370-100 Warning lights /alarm (Blue strobe light) 9370-200 Warning lights /alarm (Flashing light and strobe light) 9500-000 Extra mechanical equipment

10000 TOOLS 10010-00 Electrical controllers (Handset) 10020-00 Special tools and lubrications

7

Return

© BT Products

October 01, 1998

Quality Parts

October 01, 1998

Return

© BT Products

8

Quality Parts

Return

© BT Products

Quality Parts

0000 Chassis 0000 Chassis

Return

© BT Products

Quality Parts

0300-000 0300-000

1

4

2

3 2

Return

© BT Products

February 04, 1998

Quality Parts

0300-000

0300-000 Frame / Chassis ITEM # PART # 1 2 3 4

20843-01 Hinge, Top 20939-02 Hinge, door 21781-00 Hinge, Battery ------------------- Frame (State Model and Serial Number)

February 04, 1998

Return

# FOR ASSY.

NAME

© BT Products

1 1 2 1

UNITS Top Battery

Quality Parts

0340-000 0340-000

11

12

10 9

7 8

2

1

4

4

5

3 5

3 6 3

Return

© BT Products

4

January 16, 1998

Quality Parts

0340-000

0340-000 Inspection covers (Lift platform) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12

Plate Screw, cap Lockwasher Nut Washer, flat Mat, floor Shield Screw, cap Washer, flat Lockwasher Screw, cap Plate

21721-00 11143-04 11009-05 11261-05 11016-02 21856-00 21740-00 14957-04 11016-01 11009-05 11045-04 21723-01

January 16, 1998

Return

# FOR ASSY. 1 2 8 8 4 1 1 4 4 4 4 1

© BT Products

UNITS

Quality Parts

0340-100 0340-100

1 2 7 4 3 2

6

2

5

1 8 5

10

6

2

21

22

14 15

11 12

13 9

2 16 6 17

2

15

16 19 6 18

2

6 2

17

15 20

Return

© BT Products

January 12, 1998

Quality Parts

0340-100

0340-100 Inspection covers (Shields & guards) ITEM # PART #

NAME

1 2 3 4 5 6 7 * 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Pin, cotter Washer, flat Spring Rod, door Nut Lockwasher Shield, top Hinge, top shield Grommet, rubber Pin, klink Rod Pin, roll Spring Door, right hand Door, left hand Bumper Screw, cap Angle Shield, bottom Screw, cap Shield, bottom Screw, cap Lockwasher

11429-04 11016-02 27515-01 27518-00 11231-05 11009-05 21763-00 20943-00 11813-06 25466-01 21784-00 11073-26 49942-00 21764-00 21765-00 20904-01 11143-14 21783-00 21789-02 11143-06 21789-01 11045-03 11009-04

January 12, 1998

Return

# FOR ASSY.

© BT Products

2 18 1 1 15 15 1 1 1 2 1 2 1 1 1 3 2 2 1 2 1 2 2

UNITS

Quality Parts

0390-000 0390-000

3 1 2 1

Return

© BT Products

January 12, 1998

Quality Parts

0390-000

0390-000 Battery compartment parts ITEM # PART # 1 2 2 3 3

25189-02 25204-04 25204-09 25203-04 25203-09

January 12, 1998

Return

NAME Bearing, seal roller Roller, 8 in. (203 mm) battery Roller, 13.5 in. (343 mm) battery Shaft, 8 in. (203 mm) battery Shaft, 13.5 in. (343 mm) battery

© BT Products

# FOR ASSY.

UNITS

8 4 4 4 4

8 in. Battery 13.5 in. Battery 8 in. Battery 13.5 in. Battery

Quality Parts

0450-000 0450-000

1

2

3

7

6 5 4

Return

© BT Products

September 09, 1998

Quality Parts

0450-000

0450-000 Motor mounting points ITEM # PART # 1 2 3 4 5 6 7

11170-06 Nut 11015-31 O ring 11015-50 O ring 25300-00 Pin, eccentric 14998-01 Ring, retainer 11830-10 Screw, cap ------------------- Transmission assembly (See Fig.# 2550-000)

September 09, 1998

Return

# FOR ASSY.

NAME

© BT Products

1 1 1 1 1 3 1

UNITS

Quality Parts

0560-000 0560-000

1 2 3 5

6

4

8 7 11

9 10

Return

© BT Products

September 03, 1998

Quality Parts

0560-000

0560-000 Platform and mounting points ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11

27555-01 Nut 27533-00 Tube 27551-02 Grip, hand 11143-18 Screw, cap ------------------- Switch, master control (See Fig.# 5320) 27556-02 Lever 11271-11 Screw, set 11045-04 Screw, cap 11857-03 Shim, 0.050 in. (1.27 mm) 21089-01 Bearing ------------------- Platform, lift (State Model and Serial Number)

September 03, 1998

Return

# FOR ASSY.

NAME

© BT Products

1 1 1 1 1 1 1 2 As Req’d.

4 1

UNITS

Quality Parts

0640-000 0640-000

1

9 11

8

2 7 11 9

3

8 7 5

4

10

6

Return

© BT Products

January 09, 1998

Quality Parts

0640-000

0640-000 Driver controls (Pallet clamp) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11

Lever assembly, brake Screw, cap Cotter, internal Washer, machined Cable assembly, brake Nut Bracket Screw, cap Nut Clamp, pallet Washer, flat

12078-00 11857-07 11429-01 11857-02 26203-01 11261-06 21654-00 11143-05 11129-06 21648-00 11016-12

January 09, 1998

Return

# FOR ASSY.

© BT Products

1 2 2 4 1 2 2 2 2 2 2

UNITS

Quality Parts

0641-000 0641-000

1

2 14

3 13 4

12

11

10

5

9 6

8

5

7

Return

© BT Products

January 16, 1998

Quality Parts

0641-000

0641-000 Driver controls (Brake pedal) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14

Cover, pedal Nut Lockwasher Screw, machine Washer, flat Spring Nut Nut Strap Ball Base Bracket Screw, cap Pedal

26673-00 11261-06 11009-06 11143-05 11016-03 49520-00 49717-02 11170-04 49527-00 49528-00 49526-00 26993-00 11045-03 26996-00

January 16, 1998

Return

# FOR ASSY.

© BT Products

1 1 1 1 2 1 1 4 2 2 2 1 4 1

UNITS

Quality Parts

0820-000 0820-000

1

2

Return

© BT Products

September 03, 1998

Quality Parts

0820-000

0820-000 Finger / toe guards ITEM # PART # 1 2

52-00324-00 Strip, weather (11 feet [3353 mm]) As Req'd.

------------------- Windshield (Secure this part locally) 1 Laminated safety sheet glass S.A.E J-673 29.75 in. x 29.75 in. x 0.234 in., corners 2.624 in. R [730.25 mm x 730.25 mm x 5.94 mm, corners 66.65 mm R]

September 03, 1998

Return

# FOR ASSY.

NAME

© BT Products

UNITS

Quality Parts

0840-000 0840-000

1

2

3

Return

© BT Products

February 05, 1998

Quality Parts

0840-000

0840-000 Driver protection ITEM # PART # 1 2 3

11073-41 21827-00 26190-01

February 05, 1998

Return

NAME

# FOR ASSY.

Pin, roll Arm, side Chain

2 2 1

© BT Products

UNITS

Quality Parts

0850-000 0850-000

1

2

3

11 4

9 5 10

8

6 7

Return

© BT Products

January 09, 1998

Quality Parts

0850-000

0850-000 Signs, warnings ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 8 8 8 8 8 8 8 9 10 11 * * *

Nameplate Decal, WARNING SAFETY BELT Plate, BT Prime-Mover Decal, slow raise/lower Decal, DOHG Decal, Right BT LOGO Decal, Left BT LOGO Paint, BT RED Spray, BT RED Paint, BT BLACK semi gloss Spray, BT BLACK semi gloss Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Decal, WARNING Decal, WARNING Decal, WARNING Manual, OE-15C Operator's Manual, OE-15C Parts Manual, OE-15C Service

1 1 1 1 1 1 1 As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

2 1 1 1 1 1

NSS 26744-00 306574-000 29269-00 26272-00 151848 151847 52-00279-00 52-00257-00 52-00220-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 306106-000 306107-000 49865-00 300337-003 300338-002 300208-000

January 09, 1998

Return

© BT Products

UNITS

Quality Parts

Return

© BT Products

Quality Parts

1000 Motors 1000 Motors

Return

© BT Products

Quality Parts

1750-000 1750-000

1

2

3

4

5 5

7

Return

© BT Products

6

January 09, 1998

Quality Parts

1750-000

1750-000 Pump motor ITEM # PART #

12 Volt Pump Motor

# FOR ASSY.

UNITS 12 Volt 24 Volt

* *

302295-000 302296-000

Pump motor assembly, 12 Volt Pump motor assembly, 24 Volt

1 1

1 2 3 3 4 4 5 6 7

302295-004 302295-005 302295-001 302296-001 302295-002 302296-002 302295-006 302295-003 302295-007

Commutator end head with needle bearing Holder, brush Coil, field 12 Volt Coil, field 24 Volt Brush set 12 Volt Brush set 24 Volt Bolt Armature Bearing, ball

1 1 1 1 1 1 2 1 1

January 09, 1998

Return

NAME

© BT Products

12 Volt 24 Volt 12 Volt 24 Volt

Quality Parts

1760-000 1760-000

1 2 3

5 4 7

6 8

15

9

13 14

Secure this part locally

12 11 10

Return

© BT Products

January 13, 1998

Quality Parts

1760-000

1760-000 Drive motor (12 Volt) IITEM # PART #

# FOR ASSY.

UNITS 12 Volt

*

20680-00

Drive motor assembly, 12 Volt

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

200206 200151 200320 200314 200302 200214 200204 200178 200163 200140 200238 200306 200304 200320 200322

Package, field coil Package, terminal stud Bearing, sealed Washer, spring Head assembly, commutator Spring, set Brush, set Band, cover Cover Screw, pole shoe Armature and fan assembly Fan Head assembly, drive end Bearing, sealed Seal, oil

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

January 13, 1998

Return

NAME

© BT Products

Quality Parts

1760-001 1760-001

1 2

3

4

5 6 7

8 9

1

14

13 12 11 10

Return

© BT Products

January 13, 1998

Quality Parts

1760-001

1760-001 Drive motor (12 Volt) IITEM # PART # *

300280-000

Drive motor assembly, 12 Volt

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14

300439-000 300433-000 300417-000 300418-000 300431-000 300420-000 300421-000 300440-000 300435-000 300438-000 300427-000 300420-000 300437-000 300436-000

Coil, field Terminal assembly Brush Spring, brush Plate, brush Bearing Washer, wave Head, commutator end Band, head Armature Ring, retainer Bearing Head, drive end Seal

1 1 4 4 1 1 1 1 1 1 1 1 1 1

January 13, 1998

Return

# FOR ASSY.

NAME

© BT Products

UNITS

Quality Parts

1760-100 1760-100

6 5

1 2 3

6 5 4 15

1 2 3

4

11

14 13

9 16

28 12 7

8

15

10 17 18 19 20 21

22 26

23 24 25 27

Return

© BT Products

January 13, 1998

Quality Parts

1760-100

1760-100 Drive motor (24 Volt) IITEM # PART #

# FOR ASSY.

UNITS 24 Volt

*

27906-00

Drive motor assembly, 24 Volt

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 * 15 16 17 18 19 20 21 22 23 24 25 26 27 28

300546-000 300544-000 300542-000 300553-000 300554-000 300545-000 300547-000 300549-000 300567-000 300555-000 300538-000 300537-000 300534-000 300535-000 300536-000 300540-000 300539-000 300569-000 300556-000 300558-000 300570-000 300560-000 300562-000 300561-000 300563-000 300565-000 300566-000 300564-000 300568-000

Nut Washer, flat Gasket Bushing Washer Lockwasher Holder, brush Spring, brush Brush Screw, pole Plug End, shield Screw, clamp Cover, brush Screw, cap Washer Terminal Coil, field Pole, main Bearing Armature Bearing Washer, belleville Shim, washer Spacer, washer Seal,shaft Screw End, shield Shell, stator

8 4 4 4 4 4 1 4 4 8 5 1 2 4 8 2 2 1 4 1 1 1 2 1 1 1 4 1 1

January 13, 1998

Return

NAME

© BT Products

Quality Parts

Return

© BT Products

Quality Parts

2000 Transmission / Drive Gear 2000 Transmission / Drive Gear

Return

© BT Products

Quality Parts

2550-000 2550-000

7

8 7

8 7

2 1 3

24

11

4 6 9 6 10

35

34

6 12

5 26 32

17

18 19 13 16 17

15 21 23 24

30

33 27

20 22

12

29

28 36

5

14

26

31 26

25

Torque Nut to 250 ft/lb

Return

© BT Products

January 09, 1998

Quality Parts

2550-000

2550-000 Mechanical drive gear unit ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

Screw, machine Case, gear Pin, dowel Pad, brake Pin, yoke Disc, brake separator Shim, washer Washer, curved Disc, brake Disc, brake Bolt, eye Ring, grip Cover, gear case Lever, brake actuating Pin, cotter Spring Pin, dowel Vent, air Seat, spring Screw, cap Screw, set Nut, nylock Plug, pipe Bearing, roller Screw, machine Bearing, race Race, washer 0.032 in. [0.8 mm] Gear, idler pinion Race, washer 0.063 in. [1.6 mm] Locknut Gear, drive Plug, magnetic Bearing assembly (Match Set) Spacer, oil seal Seal, oil Axle, drive

2 1 1 1 2 1 set of 3 18 12 1 1 1 3 1 1 1 2 2 1 2 9 2 2 1 3 4 3 1 1 2 1 1 1 1 1 1 1

11841-03 22277-01 11890-01 20659-00 11135-04 20620-00 22243-00 49826-00 25744-00 25745-00 20176-00 20329-01 20002-00 20045-02 11157-03 20067-00 11890-03 12459-00 20536-00 11830-06 11271-06 11878-02 11859-03 11523-06 14999-01 20064-01 11936-04 27163-00 11936-08 22313-00 27161-00 11003-05 20065-00 20281-00 11039-18 27200-00

January 09, 1998

Return

© BT Products

UNITS

Quality Parts

2580-000 2580-000

1

2 3

4

5 6 7

8

Torque to 35 ft-lb

Return

© BT Products

September 03, 1998

Quality Parts

2580-000

2580-000 Gear mounting points ITEM # PART # 1 2 3 4 5 6 7 8

------------------- Motor, drive (See Fig.# 1760) 20182-00 Key, pinion 11015-22 O ring 20040-00 Plate, mounting 11936-07 Race, bearing 27164-00 Pinion, motor 11025-02 Ring, retainer 11852-03 Screw, cap

September 03, 1998

Return

# FOR ASSY.

NAME

© BT Products

1 1 1 1 1 1 1 4

UNITS

Quality Parts

Return

© BT Products

Quality Parts

3000 Brake / Wheel System 3000 Brake / Wheel System

Return

© BT Products

Quality Parts

3130-000 3130-000

2 3

1

4 5

7

10

6

31

8

30

9

32

29 28

13 12

11 9

16

18 14

27

18

26 25 21

24 23

17

15 16

22

20 19 9

Return

© BT Products

January 13, 1998

Quality Parts

3130-000

3130-000 Brake linkage ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

Arm, brake Pin, roll Bushing O ring Rod, brake Nut, jam Screw, adjustment Bracket Pin with cotter pin Bracket Nut Washer, flat U bolt Spring Anchor, spring Ring, retainer Shaft Bushing Nut Yoke Nut Nut Lockwasher Washer, flat Bracket Screw, flat head Lockwasher Screw, cap Washer, flat Lockwasher Screw, cap Cover

21800-01 11073-15 20897-00 11015-09 20321-00 22314-00 20134-00 21817-00 11135-04 20670-00 11170-06 11016-03 21819-00 24177-00 24174-00 11898-01 24175-00 49929-01 11261-06 24300-00 11486-06 11261-04 11009-04 11016-01 24211-00 11852-09 11009-05 11854-03 11016-11 11009-04 11045-02 20682-00

January 13, 1998

Return

# FOR ASSY.

© BT Products

1 1 1 1 1 1 1 1 3 1 2 2 1 1 1 2 1 2 2 1 1 4 4 4 1 4 4 4 4 4 4 1

UNITS

Quality Parts

3530-000 3530-000

2 1

3

Return

© BT Products

January 09, 1998

Quality Parts

3530-000

3530-000 Drive wheel ITEM # PART # 1 1 1 2 2 2 3

25003-01 25003-02 25003-07 20071-01 20262-01 20071-03 25004-00

January 09, 1998

Return

# FOR ASSY.

NAME Drive wheel assembly, Rubber Drive wheel assembly, Urethane Drive wheel assembly, Non-marking Tire, rubber Tire, urethane Tire, non-marking Hub, wheel

© BT Products

1 1 1 1 1 1 1

UNITS Rubber Urethane Non-marking Rubber Urethane Non-marking

Quality Parts

3550-000 3550-000

4 5 3

6 7

8 1 9 2

10 11 12

Return

© BT Products

November 25, 1997

Quality Parts

3550-000

3550-000 Load wheels ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12

Keeper, wheel Screw, cap Load wheel assembly Fitting, grease Axle, shaft Ring, retainer Wheel, load Bearing Race, bearing Ring, retainer Flinger Closure

21760-00 11047-16 25202-02 11160-09 25198-00 11827-11 25199-02 11205-01 11936-06 11025-11 25200-01 25201-01

November 25, 1997

Return

# FOR ASSY.

© BT Products

4 8 2 1 1 1 1 2 2 2 2 2

UNITS

Quality Parts

3580-000 3580-000

2

1 3

4

5 6 5 5 8 9 8

7

5 5 10 5

Return

© BT Products

September 09, 1998

Quality Parts

3580-000

3580-000 Guide wheel ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10

Screw, cap Lockwasher Fitting, grease Shaft, roller Washer Bearing, roller 2 in. x 2 in. [50 mm x 50 mm] Wheel assy., poly 3 in. x 2 in. [76 mm x 50 mm] Bearing Wheel, 3 in. x 2 in. [76 mm x 50 mm] Wheel, poly 4 in. x 2 in. (101 mm x 50 mm]

11045-03 11009-04 11160-09 26333-00 11857-02 26325-01 26326-00 20446-00 26336-00 26327-00

September 09, 1998

Return

# FOR ASSY.

© BT Products

4 4 4 4 8 8 4 2 1 4

UNITS

2 in. x 2 in.

3 in. x 2 in.

3 in. x 2 in.

4 in. x 2 in.

Quality Parts

Return

© BT Products

Quality Parts

4000 Steering System 4000 Steering System

Return

© BT Products

Quality Parts

4170-000 4170-000 8

11

9

7 4

10

5

5

3 1

2

6

12 13

14 24

15 15 16

23

17 22

18 19

21

17 20

Torque to 13 ft-lb

Return

© BT Products

September 03, 1998

Quality Parts

4170-000

4170-000 Steering chain / linkage / wire ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

# FOR ASSY.

NAME

11143-05 Screw, cap 11009-06 Lockwasher 11852-03 Screw, socket head 21772-00 Bar 25189-04 Bearing 21546-00 Shaft 11057-03 Key 21545-00 Wheel, steering 11016-04 Washer, flat 11009-08 Lockwasher 11899-01 Nut, cap 21616-00 Knob, steering 21542-01 Chain, roller 21544-00 Fitting, cable end 11261-06 Nut ------------------- Cable, short (See Table Below) 14993-18 Washer 21533-03 Sheave 26493-01 Bearing 14994-05 Screw, cap 11852-02 Screw, socket head 21615-00 Clamp ------------------- Cable, long (See Table Below) 21541-01 Turnbuckle

2 2 1 1 2 1 1 1 1 1 1 1 1 2 2 1 2 2 2 2 2 1 1 1

Steering cable assembly

September 03, 1998

Return

ITEM # 16

ITEM # 23

Mast Height

Short Cable

Long Cable

83/124 in.

(2109/3150 mm)

21543-01

21543-03

90/138 in.

(2286/3505 mm)

21543-01

21543-04

96/150 in.

(2438/3810 mm)

21543-05

21543-06

105/168 in.

(2667/4267 mm)

21543-05

21543-07

© BT Products

UNITS

Quality Parts

4180-000 4180-000 1

2 3 4 5 4

7

6

8

14

7 13

9

11

Torque to 80 ft-lb

12

10

Return

© BT Products

January 14, 1998

Quality Parts

4180-000

4180-000 Steering / radial bearing ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14

Ring, retainer Screw, cap Adjuster, eccentric Washer, thrust Bearing Nut, jam Washer Bearing Nut Screw, cap Lockwasher Ring, gear case Washer Bearing

11898-07 11894-10 25170-00 11936-04 25194-01 11806-10 11016-06 26325-01 11170-12 14994-08 11009-08 20003-00 20069-01 20070-01

January 14, 1998

Return

# FOR ASSY.

© BT Products

1 2 2 4 2 2 4 2 2 6 6 1 1 1

UNITS

Quality Parts

Return

© BT Products

Quality Parts

5000 Electrical System 5000 Electrical System

Return

© BT Products

Quality Parts

5160-000 5160-000

1 2

7

6

8 3

4

5

Return

© BT Products

January 14, 1998

Quality Parts

5160-000

5160-000 General alarm signal ITEM # PART # 1 2 3 4 5 5 6 7 8

11880-08 20523-00 14979-07 11261-01 25427-02 25427-01 11016-02 11009-05 11854-02

January 14, 1998

Return

# FOR ASSY.

NAME Screw, machine Switch, horn Washer, flat nylon Nut Horn, 12 Volt Horn, 24 Volt Washer, flat Lockwasher Screw, cap

© BT Products

2 1 2 2 1 1 1 1 1

UNITS

12 Volt 24 Volt

Quality Parts

5190-000 5190-000

L 5 3 2 1 4

L

Return

© BT Products

September 03, 1998

Quality Parts

5190-000

5190-000 Battery cut-out contactor / plug (SB-175 Battery connector) ITEM # PART # 1 1 1 2 3 4 * 5 * *

49854-03 49854-04 49854-01 49852-01 49853-02 49856-44 49856-44 49856-142

September 03, 1998

Return

# FOR ASSY.

NAME Connector, housing, SB-175 YELLOW Connector, housing, SB-175 RED Connector, housing, SB-175 GRAY Connector, tip Bushing POSITIVE Cable (L=16.5 in. (419 mm)) NEGATIVE Cable (L=16.5 in. (405 mm)) Cable (L=29.5 in. (737 mm))

© BT Products

1 1 1 2 2 1 1

UNITS YELLOW RED GRAY

Quality Parts

5190-100 5190-100

L 4 3 2

5

1

6 L

Return

© BT Products

January 09, 1998

Quality Parts

5190-100

5190-100 Battery cut-out contactor / plug (SB-350 Battery connector) ITEM # PART # 1 1 1 2 3 4 5 * 6 * *

49854-05 49854-02 49854-06 49852-03 49853-04 49853-02 49856-44 49856-44 49856-142

January 09, 1998

Return

# FOR ASSY.

NAME Connector, housing, SB-350 YELLOW Connector, housing, SB-350 RED Connector, housing, SB-350 GRAY Connector, tip Bushing Brushing POSITIVE Cable (L=16.5 in. (405 mm)) NEGATIVE Cable (L=16.5 in. (405 mm)) Cable (L=29.5 in. (737 mm))

© BT Products

1 1 1 2 2 2 1 1

UNITS YELLOW RED GRAY

Quality Parts

5192-000 5192-000

1 2

3 4 6

5

8 9 10

16

11 19 13

12 14

7

17

18

15

Return

© BT Products

January 09, 1998

Quality Parts

5192-000 5192-000 Battery cut-out contactor / plug (Emergency disconnect contactor) 12 Volt ITEM # PART #

# FOR ASSY.

UNITS 12 VOLT

*

27693-01

Contactor Assembly, 12 Volt 1A

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

201962 204241 201963 201262 201964 200081 204240 204239 200096 200095 201966 201259 201266 201367 201215 201967 201368 201372 200094

Base, magnet Coil, 12 volt Frame, magnet Spring (RED) Armature Base, bus Tip, contact Tip, contact Bushing Carrier Tip, movable Cap Spring (GOLD) Washer, flat Nut, lock Clamp Lockwasher Screw, machine Seat

1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 4 4 1

January 09, 1998

Return

NAME

© BT Products

RED

GOLD

Quality Parts

5192-100 5192-100

1 2

3 4 6

5

8 9 10

16

11 19 13

12 14

7

17

18

15

Return

© BT Products

January 09, 1998

Quality Parts

5192-100 5192-100 Battery cut-out contactor / plug (Emergency disconnect contactor) 24 Volt ITEM # PART #

# FOR ASSY.

UNITS 24 VOLT

*

27693-00

Contactor Assembly, 24 Volt

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

201962 200077 201963 201262 201964 200081 204240 204239 200096 200095 201966 201259 201266 201367 201215 201967 201368 201372 200094

Base, magnet Coil, 24 volt Frame, magnet Spring (RED) Armature Base, bus Tip, contact Tip, contact Bushing Carrier Tip, movable Cap Spring (GOLD) Washer, flat Nut, lock Clamp Lockwasher Screw, machine Seat

1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 4 4 1

January 09, 1998

Return

NAME

© BT Products

RED

GOLD

Quality Parts

5230-000 5230-000

1

2

Return

© BT Products

January 14, 1998

Quality Parts

5230-000

5230-000 Voltage / battery indicator ITEM # PART # 1 1 2

301445-000 301445-001 14915-01

January 14, 1998

Return

# FOR ASSY.

NAME Battery Discharge Indicator/Hourmete, 12 Volt Battery Discharge Indicator/Hourmeter, 24 Volt Plug, hole

© BT Products

1 1 1

UNITS 12 Volt 24 Volt

Quality Parts

5230-100 5230-100

1

2

Vehicle’s First Positive Terminal

Fuse

Battery Controller 91 Meter

Lift Switch 92 P Lift Contactor

Return

93 94

© BT Products

January 14, 1998

Quality Parts

5230-100

5230-100 Voltage / battery indicator ITEM # PART # 1 1 2 * * * * *

49712-00 49712-01 301548-000 11045-03 11170-04 11016-02 21721-00 21141-00

January 14, 1998

Return

# FOR ASSY.

NAME Lift interrupt control, 12 Volt Lift interrupt control, 24 Volt Gauge, lift interrupt Screw, cap Nut Spacer, washer Plate Kit, wiring

© BT Products

1 1 1 2 2 4 1 1

UNITS 12 Volt 24 Volt

Quality Parts

5290-000 5290-000

1

Return

© BT Products

January 14, 1998

Quality Parts

5290-000

5290-000 Hourmeter / speedometer ITEM # PART # 1

49815-00

January 14, 1998

Return

# FOR ASSY.

NAME Hourmeter

1

© BT Products

UNITS

Quality Parts

5310-000 5310-000

1

4 3

2

7

6

5

Return

© BT Products

January 16, 1998

Quality Parts

5310-000

5310-000 Start / stop switch ITEM # PART # 1 1 2 3 3 4 5 6 6 7

302016-000 307109-000 14986-03 20208-00 20323-00 11880-08 14986-03 20208-00 20323-00 11880-08

January 16, 1998

Return

# FOR ASSY.

NAME Switch, key Switch, toggle Nut, twin Switch, brake interlock Switch, brake interlock (Sealed) Screw, machine Nut, twin Switch, brake foot pedal Switch, brake foot pedal (Sealed) Screw, machine

© BT Products

1 1 1 1 1 2 1 1 1 2

UNITS

Sealed

Sealed

Quality Parts

5320-000 5320-000

4 2

6

5

5

7

4

3 8

3

1 10

9

8

12 11 26

13

25

14

24 15 16 23

15 15

16

15

16

15

16 12

22

17 11 20

18

21 19

Return

© BT Products

January 08, 1998

Quality Parts

5320-000

5320-000 Travel direction switch (Resistor) ITEM # PART #

# FOR ASSY.

NAME

*

304329-000

Master Control Switch

1

1K 2 3 4 5 6 7 8 9 10 11K 12 13K 14 15 16 17 18 19 20 21 22 23 24

304825-000 304826-000 304827-000 304828-000 304829-000 304830-000 304831-000 304832-000 304833-000 304834-000 304835-000 304836-000 304837-000 304838-000 304839-000 304840-000 304841-000 304842-000 304843-000 304835-000 304844-000 304825-000 304845-000 304846-000

1 1 2 2 2 1 1 2 2 1 2 4 1 1 5 4 3 1 1 1 1 1 1 1

25 26

304847-000 304848-000

Bearing Washer, shaft bushing Bushing, spring Spring Washer, stop arm Stop, arm Gear, input shaft Pin, retainer Spacer Nut, plate Bearing Screw, pan head Grommet Screw, pan head Insulator Switch Spacer, center plate Cam Shaft, cam Bearing Gear, cam Bearing Plate, center Bracket assembly (Contains Items Marked With “K”) Shaft, input Screw, flat head

January 08, 1998

Return

© BT Products

1 2

UNITS

Quality Parts

5320-100 5320-100

7 4 2

5

6

5

4 3

3

1 10

8

9

12 11

32

13

31 25 30

26 27 28 29

16 17

16

15

17 16 17 16

12

24

14

23 18 11

21 22

Return

19 20

© BT Products

January 08, 1998

Quality Parts

5320-100

5320-100 Travel direction switch (Transistor) ITEM # PART #

# FOR ASSY.

NAME

*

304328-000

Master Control Switch

1

1K 2 3 4 5 6 7 8 9 10 11K 12 13K 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

304825-000 304826-000 304827-000 304828-000 304829-000 304830-000 304831-000 304832-000 304833-000 304834-000 304835-000 304836-000 304837-000 304849-000 304850-000 304839-000 304840-000 304841-000 304842-000 304843-000 304835-000 304844-000 304825-000 304845-000 304851-000 304852-000 NSS NSS NSS 304846-000

31 32

304847-000 304848-000

Bearing Washer, shaft bushing Bushing, spring Spring Washer, stop arm Stop, arm Gear, input shaft Pin, retainer Spacer Nut, plate Bearing Screw, pan head Grommet Spacer, switch Screw, pan head Insulator Switch Spacer, center plate Cam Shaft, cam Bearing Gear, cam Bearing Plate, center Potentiometer assembly Gear, Potentiometer Nut Washer, star Bearing, pot mounting Bracket assembly (Contains Items Marked With “K”) Shaft, input Screw, flat head

1 1 2 2 2 1 1 2 2 1 2 4 1 1 1 4 3 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2

January 08, 1998

Return

© BT Products

UNITS

Quality Parts

5330-000 5330-000

21 1

3

2

11 13

12

20

4 8 6 7

10 5

6

9

19 18 17

4

5

13 6

15

2

14

4

12

5 22

18

17 23

18

29 17

16

2

30

24

28

25 27 26

Return

© BT Products

September 09, 1998

Quality Parts

5330-000

5330-000 Resistor control panel assembly ITEM # PART #

# FOR ASSY. UNITS

NAME

* *

27259-06 27259-07

1 2 3 4 5 6 7 7 8 9 10 11 12 13 14 14 15 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

27272-00 Wire 20761-00 Bracket 11045-02 Screw, machine 11016-23 Washer, flat 11009-02 Lockwasher 11261-02 Nut ------------------- Direction contactor assembly (See Fig.# 5440-000) ------------------- Direction contactor assembly (See Fig.# 5440-100) ------------------- Solenoid (See Fig.# 5921-000) 11170-04 Nut 20141-00 Breaker, 15 AMP control circuit 27262-00 Panel 11885-06 Screw, machine 11004-02 Screw, cap 307601-001 Breaker, 105 AMP power circuit 307601-000 Breaker, 150 AMP power circuit ------------------- 2nd speed contactor assembly (See Fig.# 5450-000) ------------------- 2nd speed contactor assembly (See Fig.# 5450-100) 27257-00 Bar, bus 50001-11 Lockwasher 50003-01 Screw, cap 27258-01 Bar, bus 20163-85 Wire 49856-83 Cable 27270-00 Kit, interlock switch NSS Screw, machine NSS Washer, flat NSS Screw, machine NSS Bracket, right hand NSS Bracket, left hand NSS Screw, machine NSS Switch, interlock NSS Bracket, switch mounting

September 09, 1998

Return

Panel assembly, 12 volt control Panel assembly, 24 volt control

© BT Products

1 1 1 1 6 5 5 5 1 1 1 2 1 1 5 4 1 1 1 1 1 6 6 1 1 1 1 2 2 4 1 1 2 1 1

12 Volt 24 Volt

12 Volt 24 Volt

105 AMP 12 Volt 24 Volt

Quality Parts

5330-100 5330-100

3

4

2

1

5 6

11 10 7 9 8

Return

© BT Products

September 09, 1998

Quality Parts

5330-100

5330-100 Resistor third speed contactor panel assembly ITEM # PART # * *

27058-01 27058-00

1 2 3 4 5 6 7 7 8 9 10 11

11170-01 Nut 11016-21 Washer, flat 21074-02 Delay, time 27265-00 Panel 11880-06 Screw, machine 11885-08 Screw, machine ------------------- 3rd speed contactor assembly (See Fig.# 5451-000) ------------------- 3rd speed contactor assembly (See Fig.# 5451-100) 20163-49 Wire 20163-60 Wire 11170-02 Nut 11016-23 Washer, flat

September 09, 1998

Return

# FOR ASSY. UNITS

NAME Panel Assembly, 12 Volt Panel Assembly, 24 Volt

© BT Products

1 1 2 2 1 1 2 4 1 1 1 1 4 4

12 Volt 24 Volt

12 Volt 24 Volt

Quality Parts

5331-000 5331-000

Return

© BT Products

September 09, 1998

Quality Parts

5331-000

5331-000 Transistor control panel assembly ITEM # PART #

# FOR ASSY. UNITS

NAME

* *

21913-01 21913-03

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

27262-00 Panel, electrical ------------------- Direction contactor assembly (See Fig.# 5440-100) 11045-02 Screw 11170-04 Nut 49771-01 Tab, male disconnect 11072-02 Washer, shakeproof 50022-01 Screw 27704-04 Supressor 20761-00 Bracket, pump solenoid 11004-03 Screw 11885-06 Screw 11009-02 Washer 11016-23 Washer 11261-02 Nut ------------------- Solenoid (See Fig.# 5921-000) 25094-05 Fuse, 200 AMP 20141-01 Circuit breaker, 15 AMP 11854-03 Screw 11016-02 Washer 20141-00 Washer 11261-05 Nut 21163-00 Bar, bus 307601-001 Circuit breaker, 105 AMP 11009-04 Lockwasher (FIELD WEAKENING) 11261-04 Nut (FIELD WEAKENING) ------------------- Field weakening contactor (See Fig.# 5450-200) 49856-07 Wire (FIELD WEAKENING) 21916-00 Resistor assembly (FIELD WEAKENING) 24070-00 Plate, time delay (FIELD WEAKENING) ------------------- Field weakening time delay (See Fig.# 5361-000) 11176-19 Screw (FIELD WEAKENING) Washer (FIELD WEAKENING) 11016-21 Washer (FIELD WEAKENING) 11009-01

September 09, 1998

Return

Panel assembly Panel assembly, with Field Weakening

© BT Products

1 1 1 1 8 8 4 4 4 2 1 2 6 6 6 6 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 2 2 2

FW

200 AMP 15 AMP

105 AMP FW FW FW FW FW FW FW FW FW FW

Quality Parts

5360-000 5360-000

1

C

B A +

Return

-

© BT Products

January 14, 1998

Quality Parts

5360-000

5360-000 Relay, electrical modules (Module block) ITEM # PART # 1

24344-00

January 14, 1998

Return

# FOR ASSY.

NAME Block, module

1

© BT Products

UNITS

Quality Parts

5361-000 5361-000

1

Return

© BT Products

January 16, 1998

Quality Parts

5361-000

5361-000 Relay, electrical modules (Time delay) ITEM # PART # 1

49521-00

January 16, 1998

Return

# FOR ASSY.

NAME Delay, time

1

© BT Products

UNITS

Quality Parts

5390-000 5390-000 2

5

3 4

6

1 7 8 9

11

13 10

12

22 21 14

20 19 23

18

26 24

15 17 16

25

Wire # 1 Wire # 3

Wire # 5 Wire # 7 Wire # 9

Return

© BT Products

Wire # 2 Wire # 4

Wire # 6 Wire # 8 Wire # 10

September 09, 1998

Quality Parts

5390-000

5390-000 Control cables / harnesses (Resistor system main chassis) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

------------------- Hourmeter (See Fig. # 5290-000) ------------------- 3rd speed control panel (See Fig. # 5330-100) 11170-06 Nut 11016-03 Washer, flat ------------------- Delay, time (See Fig. # 5361-000) 24070-00 Bracket 14913-08 Screw, flat head 11016-21 Washer, flat 11261-02 Nut 20163-72 Wire ------------------- Emergency disconnect contactor (See Fig. # 5192-000) ------------------- Emergency disconnect contactor (See Fig. # 5192-100) 25275-06 Fuse, 15 AMP control ------------------- Control panel assembly (See Fig. # 5330-000) 20163-85 Wire ------------------- Control valve (See Fig. # 6160-000) ------------------- Block, module (See Fig. # 5360-000) 14911-04 Screw, machine 24313-01 Wire 20163-55 Wire ------------------- Brake solenoid (See Fig. # 5921-100) ------------------- Solenoid (See Fig. # 5921-000) ------------------- Switch, brake interlock (See Fig. # 5310-000) 21731-00 Harness, wiring 20148-02 Disconnect, female 20189-00 Terminal, female ------------------- Mast cable assembly (See Fig.# 5590-000)

September 09, 1998

Return

# FOR ASSY. UNITS

NAME

© BT Products

1 1 8 6 1 1 2 2 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 10 1

12 Volt 24 Volt

Quality Parts

5390-100 5390-100

Return

© BT Products

September 09, 1998

Quality Parts

5390-100

5390-100 Control cables / harnesses (Transistor system main chassis) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 10 11 12 13

----------------- Mast cable assembly (See Fig.# 5590-000) 21915-00 Harness, frame ----------------- Hourmeter (See Fig. # 5290-000) ----------------- Delay, time (See Fig. # 5361-000) ----------------- Field weakening contactor (See Fig.# 5450-200) ----------------- Direction contactor assembly (See Fig.# 5440-100) ----------------- Transistor controller (See Fig.# 5460-000) ----------------- Block, module (See Fig. # 5360-000) ----------------- Switch, brake interlock (See Fig.# 5310-000) 20141-01 Breaker, 15 AMP control circuit 307601-001 Breaker, 105 AMP power circuit ----------------- Solenoid (See Fig. # 5921-000) ----------------- Emergency disconnect contactor (See Fig. # 5192-100) ----------------- Control valve (See Fig. # 6160-000)

September 09, 1998

Return

# FOR ASSY. UNITS

NAME

© BT Products

1 1 1 2 1 1 1 1 1 1 1 1 1 1

15 AMP 105 AMP

Quality Parts

5391-000 5391-000

2 1 7

9

8

3 4 6

5

14

12 11 13 17

15

10

16

Return

© BT Products

September 09, 1998

Quality Parts

5391-000

5391-000 Control cables / harnesses (Resistor system platform) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

14911-06 Screw, machine 11009-03 Lockwasher 49574-00 Switch, lift limit 14910-03 Connector 21732-00 Harness, platform wiring ------------------- Horn (See Fig.# 5160-000) ------------------- Switch, key (See Fig.# 5310-000) ------------------- Switch, horn (See Fig.# 5160-000) ------------------- BDI/hourmeter, 24 Volt (See Fig.# 5230-000) ------------------- Switch, master control (See Fig.# 5320-000) ------------------- Switch, lift/lower (See Fig.# 5510-000) 14913-03 Screw, machine ------------------- Switch, foot pedal (See Fig.# 5310-000) ------------------- Switch, chain tension (See Fig.# 5510-100) 20188-00 Terminal, male 20148-01 Disconnect, male ------------------- Mast cable assembly (See Fig.# 5590-000)

September 09, 1998

Return

# FOR ASSY. UNITS

NAME

© BT Products

2 2 1 1 1 1 1 1 1 1 1 2 1 1 10 1 1

Quality Parts

5391-100 5391-100

Return

© BT Products

September 09, 1998

Quality Parts

5391-100

5391-100 Control cables / harnesses (Transistor system platform) ITEM # PART # 1 2 3 * * * 4 5 6 7 8 9 10 11 12 13

------------------- Switch, foot pedal (See Fig.# 5310-000) ------------------- Switch, chain tension (See Fig.# 5510-100) 49574-00 Switch, lift limit 11009-03 Lockwasher 14911-06 Screw, machine 14910-03 Connector 49605-00 Filter, horn ------------------- Mast cable assembly (See Fig.# 5590-000) ------------------- Horn (See Fig.# 5160-000) ------------------- Switch, lift/lower (See Fig.# 5510-000) ------------------- Switch, master control (See Fig.# 5320-000) 29304-00 Potentiometer ------------------- Switch, key (See Fig.# 5310-000) ------------------ Switch, horn (See Fig.# 5160-000) ------------------- BDI/hourmeter, 24 Volt (See Fig.# 5230-000) 21917-00 Harness, wiring

September 09, 1998

Return

# FOR ASSY.

NAME

© BT Products

1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1

UNITS

Quality Parts

5430-000 5430-000 8

1 2

6

11 5

3

6

13

6

5

7

4

5

10 9 12

31 32 30 26

25

27

16

24 28 29

14

14

15

14 S-1 A-2 A-1 S-2

14 14 14 23

5

18 19

6

14 18

19

14

22 6

17 20

5 6

17 21

Return

© BT Products

September 09, 1998

Quality Parts

5430-000

5430-000 Motor cables, resistors (Resistor system) ITE M PART # #

# FOR ASSY.

NAME

UNITS

1 11176-15 Screw, machine 2 2 ------------------- SB-175 Connector assembly (See Fig.# 5190-000) 1 2 ------------------- SB-350 Connector assembly (See Fig.# 5190-100) 1 3 11009-04 Lockwasher 2 4 11261-04 Nut 2 5 11170-06 Nut As Req’d.

6 11016-03 Washer, flat As Req’d.

12 Volt 7 ------------------- Emergency disconnect contactor(See Fig.# 5192-000) 1 24 Volt 7 ------------------- Emergency disconnect contactor(See Fig.# 5192-100) 1 8 ------------------- Light, warning (See Fig.# 9370) 1 9 14928-00 Holder, fuse 1 10 25275-01 Fuse, 10 AMP 1 11 ------------------- Control panel (See Fig.# 5330-000) 1 12 49856-02 Cable 1 13 ------------------- 3rd speed control panel (See Fig.# 5330-100) 1 14 49856-03 Cable 6 14 49856-73 Cable 6 15 49856-17 Cable 2 16 ------------------- Pump & reservoir assembly (See Fig.# 6110-000) 1 17 11854-02 Screw, cap As Req’d.

18 11009-05 Lockwasher As Req’d.

19 11261-05 Nut As Req’d.

12 Volt 20 20143-01 Resistor, 12 Volt 1 24 Volt 21 20773-01 Resistor, 24 Volt 1 22 20159-02 Bracket, resistor 1 23 ------------------- Motor, drive (See Fig.# 1760) 1 24 11170-04 Nut 2 25 21132-00 Terminal assembly 1 (Contains items marked with “K”) 1 26K 11170-05 Nut 1 27K 11016-02 Washer, flat 1 28K 21131-00 Block 1 29K 11854-05 Screw, cap 1 30 49856-07 Cable 1 31 11170-05 Nut 1 32 49856-03 Cable 1

September 09, 1998

Return

© BT Products

Quality Parts

5430-100 5430-100 1

3

19 -

+ 2

4

5 9 7 8

6

10

11 12

A2

-

+

M-

B+

B-

16

13

14 15 17

18

Return

A1

S2

A2

S1

© BT Products

September 09, 1998

Quality Parts

5430-100

5430-100 Motor cables, resistors (Transistor system) ITEM # PART # 1 1 * 2 * 3 4 5 6 7 8 9 10 11 12 13 14 15 * * 16 17 18 19

------------------- SB-175 Connector assembly (See Fig.# 5190-000) ------------------- SB-350 Connector assembly (See Fig.# 5190-100) 11047-16 Screw, cap ------------------- Emergency disconnect contactor(See Fig.# 5192-100) 11170-04 Nut 25094-05 Fuse, 200 AMP 21916-00 Resistor (Field Weakening) 49856-17 Cable ------------------- Pump motor assembly (See Fig.# 1750-000) 49856-07 Bar, bus 49865-68 Cable 49856-103 Cable 49856-58 Cable 49856-68 Cable 49856-19 Cable 49856-58 Cable 49856-58 Cable ------------------- Transistor controller (See Fig.# 5460-000) 27328-00 Clip 49751-06 Nut 49856-61 Cable 49856-58 Cable ------------------- Drive motor assembly (See Fig.# 1760-100) 11170-06 Nut

September 09, 1998

Return

# FOR ASSY. UNITS

NAME

© BT Products

1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 1 1 1 4

Quality Parts

5440-000 5440-000

1 2 3 4 5

6

7 8 25

9 24

9 10 24

7

23

11

13 12

14

26

15 27 16

21

17

22 20

28

19 18

Return

© BT Products

January 09, 1998

Quality Parts

5440-000

5440-000 Direction contactors (12 Volt) ITEM # PART #

NAME

# FOR ASSY.

UNITS 12 Volt

*

27692-01

Forward/rearward Contactor Assembly

1

1 2 3 4 5 6 7K 8K 9K 10 11 12 13 14K 15 16 17 18 19 20 21K 22 23 24 25 26 27K 28 K

200076 204241 200078 200079 200080 200081 NSS NSS NSS 201266 200085 201215 200086 NSS 200088 201368 201372 200089 200090 200091 NSS 200093 201367 200094 200095 200096 NSS 27704-04 301741-000

Base, magnet Coil, field 12 Volt Frame, magnet Spring (RED) Armature Base, bus Tip, contact Tip, contact Tip, movable Spring (GOLD) Insulation Locknut Clamp Tip, contact Cover Lockwasher Screw, machine Screw, cap Lockwasher Washer, flat Tip, contact Clamp Washer, flat Seat Carrier Bushing Tip, contact Suppressor Kit, contactor tip (Contains Items Marked with “K”)

1 2 2 2 2 2 2 1 4 2 2 2 4 1 2 8 8 2 2 2 1 2 2 4 2 2 1 2 1

January 09, 1998

Return

© BT Products

RED

GOLD

Quality Parts

5440-100 5440-100

1 2 3 4 5

6

7 8 25

9 24

9 10 24

7

23

11

13 12

14

26

15 27 16

21

17

22 20

28

19 18

Return

© BT Products

December 1996

Quality Parts

5440-100

5440-100 Direction contactors (24 Volt) ITEM # PART #

NAME

# FOR ASSY.

UNITS 24 Volt

*

27692-00

Forward/rearward Contactor Assembly

1

1 2 3 4 5 6 7K 8K 9K 10 11 12 13 14K 15 16 17 18 19 20 21K 22 23 24 25 26 27K 28 K

200076 200077 200078 200079 200080 200081 NSS NSS NSS 201266 200085 201215 200086 NSS 200088 201368 201372 200089 200090 200091 NSS 200093 201367 200094 200095 200096 NSS 27704-04 301741-000

Base, magnet Coil, field 24 Volt Frame, magnet Spring (RED) Armature Base, bus Tip, contact Tip, contact Tip, movable Spring (GOLD) Insulation Locknut Clamp Tip, contact Cover Lockwasher Screw, machine Screw, cap Lockwasher Washer, flat Tip, contact Clamp Washer, flat Seat Carrier Bushing Tip, contact Suppressor Kit, contactor tip (Contains Items Marked with “K”)

1 2 2 2 2 2 2 1 4 2 2 2 4 1 2 8 8 2 2 2 1 2 2 4 2 2 1 2 1

December 1996

Return

© BT Products

RED

GOLD

Quality Parts

5450-000 5450-000

1 2

3 4 6

5

8 9 10

16

11 19 13

12 14

7

17

18

15

Return

© BT Products

January 09, 1998

Quality Parts

5450-000

5450-000 Speed contactors 12 Volt (1A) ITEM # PART #

# FOR ASSY.

UNITS 12 VOLT

*

27693-01

Contactor Assembly, 12 Volt 1A

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

201962 204241 201963 201262 201964 200081 204240 204239 200096 200095 201966 201259 201266 201367 201215 201967 201368 201372 200094

Base, magnet Coil, 12 volt Frame, magnet Spring (RED) Armature Base, bus Tip, contact Tip, contact Bushing Carrier Tip, movable Cap Spring (GOLD) Washer, flat Nut, lock Clamp Lockwasher Screw, machine Seat

1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 4 4 1

January 09, 1998

Return

NAME

© BT Products

RED

GOLD

Quality Parts

5450-100 5450-100

1 2

3 4 6

5

8 9 10

16

11 19 13

12 14

7

17

18

15

Return

© BT Products

January 09, 1998

Quality Parts

5450-100

5450-100 Speed contactors 24 Volt (1A) ITEM # PART #

# FOR ASSY.

UNITS 24 VOLT

*

27693-00

Contactor Assembly, 24 Volt 1A

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

201962 200077 201963 201262 201964 200081 204240 204239 200096 200095 201966 201259 201266 201367 201215 201967 201368 201372 200094

Base, magnet Coil, 24 volt Frame, magnet Spring (RED) Armature Base, bus Tip, contact Tip, contact Bushing Carrier Tip, movable Cap Spring (GOLD) Washer, flat Nut, lock Clamp Lockwasher Screw, machine Seat

1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 4 4 1

January 09, 1998

Return

NAME

© BT Products

RED

GOLD

Quality Parts

5450-200 5450-200

1

Return

© BT Products

January 14, 1998

Quality Parts

5450-200

5450-200 Speed contactors (Field weakening) ITEM # PART # 1

23452-01

January 14, 1998

Return

NAME Contactor, 24 Volt

© BT Products

# FOR ASSY.

UNITS

1

24 Volt

Quality Parts

5451-000 5451-000

9 8 7

6

10 1

4

2

11

3 5 12

14 15

13

13

16

17

19

22 21 20

23 18

Return

© BT Products

January 09, 1998

Quality Parts

5451-000

5451-000 Speed contactors 12 Volt ITEM # PART #

# FOR ASSY.

UNITS 12 VOLT

*

27185-00

Contactor Assembly, 12 Volt

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

201893 NA NA 201896 201890 201902 201904 NA NA 201910 NA 201903 201900 204238 201906 201899 201897 201895 NA NA NA NA 204237

Base Screw, cap Lockwasher Frame, magnet Coil, 12 Volt magnet Spacer Contact, front Lockwasher Nut Front Screw, cap Pole Spring Plate, armature Contact, movable Stud, top spring Retainer Braid Nut Nut Lockwasher Screw, cap Diode, zener

1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1

January 09, 1998

Return

NAME

© BT Products

12 VOLT

Quality Parts

5451-100 5451-100

9 8 7

6

10 1

4

2

11

3 5 12

14 15

13

13

16

17

19

22 21 20

23 18

Return

© BT Products

January 09, 1998

Quality Parts

5451-100

5451-100 Speed contactors 24 Volt ITEM # PART #

# FOR ASSY.

UNITS 24 VOLT

*

27185-01

Contactor Assembly, 24 Volt

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

201893 NA NA 201896 201891 201902 201904 NA NA 201910 NA 201903 201900 204238 201906 201899 201897 201895 NA NA NA NA 204237

Base Screw, cap Lockwasher Frame, magnet Coil, 24 Volt magnet Spacer Contact, front Lockwasher Nut Front Screw, cap Pole Spring Plate, armature Contact, movable Stud, top spring Retainer Braid Nut Nut Lockwasher Screw, cap Diode, zener

1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1

January 09, 1998

Return

NAME

© BT Products

24 VOLT

Quality Parts

5460-000 5460-000

1

Return

© BT Products

January 14, 1998

Quality Parts

5460-000

5460-000 Transistor controller ITEM # PART # 1 1

23456-00 23456-01

January 14, 1998

Return

NAME Controller, 24 Volt Controller, 12 Volt

© BT Products

# FOR ASSY.

UNITS

1 1

24 Volt 12 Volt

Quality Parts

5510-000 5510-000

1

Return

© BT Products

January 16, 1998

Quality Parts

5510-000

5510-000 Micro switches, lift/lower ITEM # PART # 1

20324-01

January 16, 1998

Return

NAME

# FOR ASSY.

Switch

1

© BT Products

UNITS

Quality Parts

5510-100 5510-100

1

Return

© BT Products

January 16, 1998

Quality Parts

5510-100

5510-100 Slack chain switch ITEM # PART # 1

49873-00

January 16, 1998

Return

# FOR ASSY.

NAME Switch, chain tension

© BT Products

1

UNITS

Quality Parts

5590-000 5590-000

12 2 11

3 2

1

6

1 1

5

4 6

5 7

3

4 6

2

3

4

8 9

10

7

8 10

9

5

7 10

8

Platform Wiring Harness assembly

9 7

Platform Wiring Harness assembly

Return

13

© BT Products

10

9

8

September 03, 1998

Quality Parts

5590-000

5590-000 Control cables, harness (Mast cable) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13

# FOR ASSY.

NAME

20148-01 Disconnect, male 20188-00 Terminal, male 49829-02 Grip, bus drop 49934-00 Spring 21797-00 Clip ------------------- Cable assembly (See Table Below) 15677-08 Clamp 11143-04 Screw, cap 11009-06 Lockwasher 11016-03 Washer, flat 20148-02 Disconnect, female 20189-00 Terminal, female 25332-01 Tie, wire

Cable assembly ITEM # 6

September 03, 1998

Return

Mast Height

Cable assembly

83/124 (2109/3150 mm)

26654-15

90/138 (2286/3505 mm)

26654-11

96/150 (2438/3810 mm)

26654-12

105/168 (2667/4267 mm)

26654-13

© BT Products

1 10 1 1 1 1 2 2 2 2 1 10 As Req’d.

UNITS

Quality Parts

5921-000 5921-000

1

Return

© BT Products

October 12, 1998

Quality Parts

5921-000

5921-000 Solenoid ITEM # PART # 1 1 1 1

22226-02 22226-01 308202-000 308203-000

October 12, 1998

Return

NAME Solenoid, 12 Volt (Flat bracket) Solenoid, 24 Volt (Flat bracket) Solenoid, 12 Volt (Curved bracket) Solenoid, 24 Volt (Curved bracket)

© BT Products

# FOR ASSY.

UNITS

1 1 1 1

12 Volt 24 Volt 12 Volt 24 Volt

Quality Parts

5921-100 5921-100

1

Return

© BT Products

January 14, 1998

Quality Parts

5921-100

5921-100 Brake solenoid ITEM # PART # 1 1

21877-00 21877-01

January 14, 1998

Return

NAME Solenoid, 12 Volt Solenoid, 24 Volt

© BT Products

# FOR ASSY.

UNITS

1 1

12 Volt 24 Volt

Quality Parts

Return

© BT Products

Quality Parts

6000 Hydraulic System 6000 Hydraulic System

Return

© BT Products

Quality Parts

6100-000 6100-000

1

9 8

10

7 6

11

2

5 4

38 12

37

3

13

14

36 35 15

32 34

16

31

17 30

33

19

39 29

18

20

28

21 27

22

26 23

25

24

Return

© BT Products

September 03, 1998

Quality Parts

6100-000

6100-000 Hydraulic pump ITEM # PART #

Lift pump and motor assembly, 12 VOLT Lift pump and motor assembly, 24 VOLT

* *

21919-00 21920-00

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

------------------- Pump motor assembly (See Fig.# 1750-000) 300525-000 Pin 300519-000 Kit, relief valve 200714 Ball 300168-000 Spring 300153-000 Spring 300137-000 Screw, adjusting 300138-000 Gasket 300145-000 Nut, cap 200752 Seat, valve 200720 O ring 300154-000 Plug 300156-000 Plug, pipe 300520-000 Plug, cartridge return 200704 O ring 300147-000 Ring, push-on 300148-000 Spacer 300521-000 Tube 200750 Screw, cap 300522-000 O ring 300526-000 O ring 300151-000 Retainer 11045-03 Screw, cap 300140-000 Straner, inlet 300523-000 tube, inlet 300152-000 Spring, locking 300143-000 Screw, cap 300589-000 Pump assembly 200766 Seal, pump 200695 O ring 300165-000 Retainer 200706 O ring 300524-000 Tube, return 300166-000 Shim 300147-000 Ring, push-on 200704 O ring 300133-000 Adapter 300136-000 Coupler 300527-000 O ring

September 03, 1998

Return

NAME

© BT Products

# FOR ASSY.

UNITS

1 1

12 Volt 24 Volt

1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1

Quality Parts

6110-000 6110-000

3

2 4

1

5 6

7

9

8

Return

© BT Products

September 09, 1998

Quality Parts

6110-000

6110-000 Hydraulic tank ITEM # PART # 1 2 3 4 5 6 7 8 9

300150-000 Breather, filter 49687-06 Nut, flanged ------------------- Pump & motor assembly (See Fig.# 6100-000) 21435-00 Adapter 14914-06 Screw, cap 21434-00 Gasket 13928-00 Magnet 11816-05 Plug 21425-01 Reservoir

September 09, 1998

Return

# FOR ASSY.

NAME

© BT Products

1 8 1 1 4 1 1 1 1

UNITS

Quality Parts

6120-000 6120-000 6 4

5

13 3 2 7

8

9

12 10

9 11

1

14

15 17

16

18 19 22 24

20

22 23

22 3 22 21

Return

© BT Products

September 09, 1998

Quality Parts

6120-000

6120-000 Hoses, pipes, connections, mounting points ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

------------------- Lift cylinder assembly (See Fig.# 6610-000) 1 ------------------- Pump & motor assembly (See Fig.# 6100-000) 1 25106-01 Adapter 2 49833-00 Elbow, 90° special 1 14972-11 Adapter 1 49928-03 Cap 1 49835-01 Adapter 1 15848-02 Nipple, hose 1 14859-04 Clamp, hose 2 52-05077-00 Hose, 1 foot As Req'd.

14889-01 Insert, beaded 1 11045-03 Screw, cap 2 15609-31 Hose assembly 1 11241-05 Elbow, 90° 1 11256-02 Bushing 1 49956-01 Filter assembly 1 201435 Element, filter 1 14997-01 Tee 1 11242-45 Nipple 1 ------------------- Control valve (See Fig.# 6160-000) 1 15609-41 Hose assembly 1 12391-05 O ring 1 21037-01 Regulator, flow 1 25108-07 Adapter 1

September 09, 1998

Return

# FOR ASSY.

NAME

© BT Products

UNITS

Quality Parts

6160-000 6160-000

1

2

Return

© BT Products

January 14, 1998

Quality Parts

6160-000

6160-000 Control valve ITEM # PART # 1 1 2 2

21444-01 21445-01 21444-02 21445-02

January 14, 1998

Return

NAME Valve, lowering 12 Volt Solenoid valve 12 Volt Valve, lowering 24 Volt Solenoid valve 24 Volt

© BT Products

# FOR ASSY.

UNITS

1 1 1 1

12 Volt 12 Volt 24 Volt 24 Volt

Quality Parts

6610-000 6610-000

11

10

7 1 12

2 3

4

5

9

6 8

9

13

14 15 16

Return

© BT Products

September 03, 1998

Quality Parts

6610-000

6610-000 Lift cylinder assembly ITEM # PART # * 1K 2K 3K 4 5K 6K 7 8K 9K 10K 11K 12 13 14 15 16 K

# FOR ASSY.

NAME

------------------- Cylinder assembly (See table below)

1

NSS Wiper, cylinder NSS Seal, rod NSS Ring, wear 40067-00 Bearing NSS Ring, backup NSS O ring ------------------- Rod, cylinder (See table below) NSS Guide NSS Ring, retainer NSS Seal, washer NSS Screw ------------------- Tube, cylinder (See table below) 21184-00 Plunger assembly 49275-00 Spring 49274-10 Plug 12391-10 O ring 300997-000 Kit, seal (Contains items marked with “K”)

1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1

Cylinder assembly ITEM # *

ITEM # 7

ITEM # 12

Mast Height

Cylinder Assembly

Cylinder Rod

Cylinder Tube

83/124 (2109/3150 mm)

21182-01

21180-01

21183-01

90/138 (2286/3505 mm)

21182-02

21180-02

21183-02

96/150 (2438/3810 mm)

21182-03

21180-03

21183-03

105/168 (2667/4267 mm)

21182-04

21180-04

21183-04

September 03, 1998

Return

© BT Products

UNITS

Quality Parts

Return

© BT Products

Quality Parts

7000 Operating Function - Lifting Device 7000 Operating Function Lifting Device

Return

© BT Products

Quality Parts

7100-000 7100-000

19 2

9 3

10

8 5

4 6

1

7

11

12 17

16

15

13 14

18

2 3

Return

© BT Products

September 03, 1998

Quality Parts

7100-000

7100-000 Mast ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

# FOR ASSY.

NAME

------------------- Frame (State Model and Serial Number) 11857-03 Washer 21089-01 Bearing 11852-22 Screw, socket head 21112-00 Bar, clamp 21111-02 Block, 0.0359 in. (0.9 mm) spacer 21111-01 Block, 0.375 in. (9.5 mm) spacer 11854-04 Screw, cap 21110-00 Bar, sheave head tie 21112-00 Bar, clamp ------------------- Lifting gear (See Fig.# 7170-000) 11143-04 Screw, cap 11016-03 Washer, flat 21797-00 Clip ------------------- Column, inner (See table below) 21090-00 Stop, column 11009-12 Lockwasher 49267-00 Pin assembly ------------------- Lift platform (See Fig.# 0560-000)

Mast assembly Inner column

September 03, 1998

Return

Mast Height

ITEM # 15

83/124 (2109/3150 mm)

21106-02

90/138 (2286/3505 mm)

21106-04

96/150 (2438/3810 mm)

21106-05

105/168 (2667/4267 mm)

21106-06

© BT Products

1 As Req’d.

4 4 1 2 2 4 1 1 1 2 1 1 1 2 2 2 1

UNITS

Quality Parts

7170-000 7170-000 4 6

5 4 2

3

1

8 7 15

17 16

11

9 13

14

10

18 12

Return

© BT Products

September 09, 1998

Quality Parts

7170-000

7170-000 Lifting gear ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Screw, cap Washer, flat Sheave, electrical cable Bearing Head, sheave Screw, socket head flat Sheave, steering cable Nut Bearing Sheave, lift chain Pin, roll Nut Pin, lift chain Anchor, chain Chain, lift (See table below) Fitting, grease Shaft, sheave Lifting cylinder assembly (See Fig.# 6610-000)

1 1 1 3 1 1 2 2 2 2 2 4 2 2 As Req'd.

2 2 1

14994-05 14993-18 21746-00 26493-01 21775-00 11047-09 21533-03 11170-08 11523-04 21056-00 11073-21 11261-12 49267-00 21055-00 52-07962-00 11160-09 21777-00 ------------------

Lift Chain ITEM # 15

September 09, 1998

Return

Mast Height

Chain length

83/124 (2109/3150 mm)

13 ft (3963 mm)

90/138 (2286/3505 mm)

14 ft (4268 mm)

96/150 (2438/3810 mm)

15 ft (4572 mm)

105/168 (2667/4267 mm)

16 ft (4877 mm)

© BT Products

UNITS

Quality Parts

Return

© BT Products

Quality Parts

8000 Peripheral / Installation Equipment 8000 Peripheral / Installation Equipment

Return

© BT Products

Quality Parts

8520-000 8520-000

1

3

2

Return

© BT Products

November 18, 1997

Quality Parts

8520-000

8520-000 Access, safety equipment (Safety belt, tether) ITEM # PART # 1 1 2 3 3 3 3 3 3 *

29346-00 305506-000 29595-00 14959-04 14959-03 14959-00 29524-00 14959-01 14959-02 307913-000

November 18, 1997

Return

# FOR ASSY.

NAME Tether, retractable (6-7 feet with 2 in. web) Tether, retractable (11 feet with 2 in. web) Line, tether Belt, extra small safety (28-36 in.)

Belt, small safety (32-40 in.)

Belt, medium safety (36-44 in.)

Belt, medium safety (use with tether 305506-000) Belt, large safety (40-48 in.)

Belt, extra large safety (44-52 in.)

Harness, body

© BT Products

1 1 1 1 1 1 1 1 1 1

UNITS

28-36“ 32-40“ 36-44“ 40-48“ 44-52“

Quality Parts

Return

© BT Products

Quality Parts

9000 Options / Attachments 9000 Options / Attachments

Return

© BT Products

Quality Parts

9360-000 9360-000

1

Return

© BT Products

February 05, 1998

Quality Parts

9360-000

9360-000 Extra lights ITEM # PART # 1 1 * 1 * * * *

49439-03 301439-002 49439-00 301439-000 49439-01 301439-001 307031-000 307032-000 308077-000

February 05, 1998

Return

# FOR ASSY.

NAME Lamp, adjustable with switch 12 Volt work Light, 12 volt sealed Lamp, adjustable with switch 24 Volt work Light, 24 volt sealed Lamp, adjustable with switch 36 Volt work Light, 36 volt sealed Connector, housing Terminal, connector Switch, toggle

© BT Products

2 2 1 2 1 1 2 1

UNITS 12 Volt 12 Volt 24 Volt 24 Volt 36 Volt 36 Volt

Quality Parts

9370-000 9370-000

2

3

1

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© BT Products

February 05, 1998

Quality Parts

9370-000

9370-000 Warning lights /alarm (Alarm) ITEM # PART # 1 1 2 3

49283-00 49283-01 11045-02 11009-04

February 05, 1998

Return

# FOR ASSY.

NAME Alarm, travel Alarm, lowering Screw, cap Washer

1 1 2 2

© BT Products

UNITS

Quality Parts

9370-100 9370-100

1

Return

© BT Products

February 05, 1998

Quality Parts

9370-100

9370-100 Warning lights /alarm (Blue strobe light) ITEM # PART # 1 *

29831-02 301440-001

February 05, 1998

Return

# FOR ASSY.

NAME Strobe light, Blue Tube, flash

© BT Products

1 1

UNITS BLUE

Quality Parts

9370-200 9370-200

1

2 3

21 11 4

12

5

20 13

6 7

22

8

19 16

16 14

17 15

9

18

10

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© BT Products

January 09, 1998

Quality Parts

9370-200

9370-200 Warning lights /alarm (Flashing light and strobe light) ITEM # PART #

NAME

1 2 2 2 2 2 2 2 2 2 3 4 5 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Guard, flashing Light, 12 Volt RED flashing Light, 12 Volt AMBER flashing Light, 12 Volt BLUE flashing Light, 24 Volt RED flashing Light, 24 Volt AMBER flashing Light, 24 Volt BLUE flashing Light, 36 Volt RED flashing Light, 36 Volt AMBER flashing Light, 36 Volt BLUE flashing Lens Reflector Bulb, 12 Volt flashing (for flashing only) Bulb, 24 Volt flashing (for flashing only) Bulb, 36 Volt flashing (for flashing only) Screw Base Grommet Washer, flat Nut Screw, cap Guard, strobe Screw, machine Nut Washer, flat Washer, flat Nut Nut Clamp Light, strobe RED Screw, cap Grommet

26213-00 29030-00 29030-03 29030-06 29030-01 29030-04 29030-07 29030-02 29030-05 29030-08 NSS NSS 300791-000 300792-000 300793-000 NSS NSS 11813-02 11016-02 11170-05 11854-06 29043-00 11176-16 11291-03 11016-25 11016-03 11170-06 11170-04 15677-08 29034-03 49688-00 11813-02

January 09, 1998

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# FOR ASSY.

© BT Products

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 2 2 2 2 1 2 2 2 4 2 2 1 1 2 1

UNITS 12 Volt 12 Volt 12 Volt 24 Volt 24 Volt 24 Volt 36 Volt 36 Volt 36 Volt

12 Volt 24 Volt 36 Volt

RED

Quality Parts

9500-000 9500-000

4

2 3 1 2

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© BT Products

January 09, 1998

Quality Parts

9500-000

9500-000 Extra mechanical equipment ITEM # PART # 1 2 3 4

NAME

# FOR ASSY.

21771-00 Shaft, fork 26079-01 Sleeve, fork ------------------- Fork (See table below) 11073-17 Pin, roll

2 4 2 2

Lift Fork ITEM # 3

January 09, 1998

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Fork Length

Fork

30 in. (762 mm)

21618-01

36 in. (915 mm)

21618-02

42 in. (1067 mm)

21618-03

48 in. (1220 mm)

21618-04

© BT Products

UNITS

Quality Parts

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© BT Products

Quality Parts

10000 Tools 10000 Tools

Return

© BT Products

Quality Parts

10010-00 10010-00

1 2

Return

© BT Products

January 21, 1998

Quality Parts

10010-00

10010-00 Electrical controllers (Handset) ITEM # PART # 1 2

306415-000 306416-000

January 21, 1998

Return

# FOR ASSY.

NAME Kit, handset Cable, handset

1 1

© BT Products

UNITS

Quality Parts

10020-00 10020-00

1

3

2

4

6

5

Return

© BT Products

January 21, 1998

Quality Parts

10020-00

10020-00 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

January 21, 1998

Return

# FOR ASSY.

NAME Adapter, flush and hard to reach Lifter, battery pack Tool, bearing installing Socket, Relief Valve Lubricant, lift truck Lubricant, 2 oz. Molykote Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ML tube #515 gasket eliminator

© BT Products

1 1 1 1 1 1 1 1 1

UNITS

BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A Tel (319) 262-7700 • Fax (319) 262-7600

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APPENDIX I OE-15C NEW TWO STAGE MAST LIFT CYLINDER UPDATE AND PARTS LIST REFERENCE Part#

301593-000

FEBRUARY 1992

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INDEX OF FIGURES AND PAGE NUMBERS. PART#

NAME

49855-26 49855-27 49855-27

Power connector assembly, 12 VOLT, YELLOW Power connector assembly, 24 VOLT, RED EV-100 SCR Power connector assembly Hydraulic system Lift cylinder assembly Lift cylinder and related parts

3000998-XXX

FEBRUARY 1992

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FIG. #

Page

2.15 2.15 2.29 3.3 3.6 5.3

2.27 2.27 2.53 3.3 3.9 5.5

INDEX

FIGURE # 2.15 POWER CONNECTOR ASSEMBLY (12 VOLT, 49855-26, 24 VOLT, 49855-27)

2.27

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FEBRUARY 1992

49855-26 * 12 VOLT * YELLOW FIG ITEM # # PART # 2.15 2.15 2.15 2.15 2.15 2.15

1 2 3 4 5 6

NAME Connector assembly, YELLOW SB-175 Connector, YELLOW housing Connector, tip Bushing Cable, 16.00" NEGATIVE Cable, 16.00" POSITIVE

49855-26 49854-03 49852-01 49853-02 49856-44 49856-44

# FOR ASSY. 1 1 2 2 1 1

UNIT 12 VOLT 12 VOLT 12 VOLT 12 VOLT 12 VOLT 12 VOLT

49855-27 * 24 VOLT * RED FIG ITEM # # PART #

NAME

2.15 2.15 2.15 2.15 2.15 2.15

Connector assembly, RED SB-175 Connector, RED housing Connector, tip Bushing Cable, 16.00" NEGATIVE Cable, 16.00" POSITIVE

1 2 3 4 5 6

49855-27 49854-04 49852-01 49853-02 49856-44 49856-44

FEBRUARY 1992

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# FOR ASSY. 1 1 2 2 1 1

UNIT 24 VOLT 24 VOLT 24 VOLT 24 VOLT 24 VOLT 24 VOLT

2.28

FIGURE # 2.29 EV-100 SCR POWER CONNECTOR ASSEMBLY (49855-27)

2.53

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FEBRUARY 1992

FIG ITEM # # PART # 2.29 2.29 2.29 2.29 2.29 2.29

1 2 3 4 5 6

49855-27 49854-04 49852-01 49853-02 49856-44 49856-44

FEBRUARY 1992

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NAME Connector assembly, RED SB-175 Connector, RED housing Connector, tip Bushing Cable, 16.00" NEGATIVE Cable, 16.00" POSITIVE

# FOR ASSY. 1 1 2 2 1 1

UNIT 24 VOLT 24 VOLT 24 VOLT 24 VOLT 24 VOLT 24 VOLT

2.54

FIGURE # 3.3 HYDRAULIC SYSTEM

3.3

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FEBRUARY 1992

FIG ITEM # # PART # 3.3 3.3 3.3 3.3 3.3

1 1 1 1 2

300998-001 300998-002 300998-003 300998-004 --------------

3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20 * * 21 22 23 24

25106-01 49833-00 14972-11 49928-03 49835-01 15848-02 14859-04 52-05077-00 14889-01 11045-03 15609-31 11241-05 11256-02 49956-01 201435 14997-01 11242-45 21444-01 21444-02 21445-01 21445-02 15609-41 12391-05 21037-01 25108-07

FEBRUARY 1992

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NAME Lift cylinder assembly (See Fig.# 3.6) Lift cylinder assembly (See Fig.# 3.6) Lift cylinder assembly (See Fig.# 3.6) Lift cylinder assembly (See Fig.# 3.6) Pump and reservoir assembly (See Fig.# 3.4) Adapter Elbow, 90° special Adapter Cap Adapter Nipple, hose Clamp, hose Hose, 1 foot Insert, beaded Screw, cap Hose assembly Elbow, 90° Bushing Filter assembly Element, filter Tee Nipple Valve, 12 volt lowering Valve, 24 volt lowering Solenoid valve N.C. 12 volt Solenoid valve N.C. 24 volt Hose assembly O ring Regulator, flow Adapter

# FOR ASSY. 1 1 1 1 1 2 1 1 1 1 1 2 As Req'd.

1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNIT 83/124 90/138 96/150 105/168

12 VOLT 24 VOLT 12 VOLT 24 VOLT

3.4

FIGURE # 3.6 LIFT CYLINDER ASSEMBLY (300998-XXX)

3.9

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FEBRUARY 1992

FIG ITEM # # PART # 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6

1K NSS 2K NSS 3K NSS 4 40067-00 5K NSS 6K NSS 7 21067-02 7 21067-04 7 21067-05 7 21067-12 8K NSS 9K NSS 10K NSS 11K NSS 12 301000-001 12 301000-002 12 301000-003 12 301000-004 K 300997-000

FEBRUARY 1992

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NAME Ring, wiper Seal, rod Ring, wear Bearing Ring, backup O ring Rod, 83/124 cylinder Rod, 90/138 cylinder Rod, 96/150 cylinder Rod, 105/168 cylinder Ring, retainer Guide, piston rod Seal, washer Screw, machine Sleeve, 83/130 cylinder Sleeve, 90/144 cylinder Sleeve, 96/156 cylinder Sleeve, 105/174 cylinder Kit, seal (CONTAINS ITEMS MARKED WITH "K")

# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1

UNIT

83/124 90/138 96/150 105/168

83/124 90/138 96/150 105/164

3.10

FIGURE # 5.3 LIFT CYLINDER AND RELATED PARTS

5.5

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FEBRUARY 1992

FIG ITEM # # PART # 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3

5.3 5.3

1 2 3 4 5 6 7 8 9 10 11 12 12 12 12 13 14 15 16 17

18 19

14994-05 14993-18 21746-00 26493-01 21775-00 11047-09 21533-03 11170-08 11523-04 21056-00 11073-21 300998-001 300998-002 300998-003 300998-004 11261-12 13281-01 13280-00 21055-00 52-07960-00

11160-09 21777-00

FEBRUARY 1992

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NAME

# FOR ASSY.

Screw, cap Washer, flat Sheave, electrical cable Bearing Head, sheave Screw, socket head flat Sheave, steering cable Nut Bearing Sheave, lift chain Pin, roll Lift cylinder assembly (See Fig.# 3.6) Lift cylinder assembly (See Fig.# 3.6) Lift cylinder assembly (See Fig.# 3.6) Lift cylinder assembly (See Fig.# 3.6) Nut Ring, retainer Pin, lift chain Anchor, chain Chain, lift 13 FEET 14 FEET 15 FEET 16 FEET Fitting, grease Shaft, sheave

1 1 1 3 1 1 2 2 2 2 2 1 1 1 1 4 4 2 2 As Req'd.

83/124 90/138 96/150 105/168 2 2

UNIT

83/124 90/138 96/150 105/168

83/124 90/138 96/150 105/168

5.6

THE PRIME-MOVER CO. 3000 NORTH US HIGHWAY 61 MUSCATINE, IOWA 52761-5810

PROUDLY Made in AMERICA

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