DOWNLOAD PDF BT Prime-Mover HX65 Electric Low Lift Pallet Truck Parts Manual

PARTS MANUAL Manual Number 9108 Manual Part Number 301434-000 HX65 ELECTRIC LOW LIFT PALLET TRUCK

Read and observe all warnings on this unit before operating it.

DO NOT operate this equipment unless all

factory installed guards and shields are properly secured in place.

ISSUED AUGUST 1991

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HX65

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.

The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)).

Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately.

If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information.

All prices are FOB factory in Muscatine, Iowa.

Shipping charges are added to the price of the part shipping from the factory.

WHERE TO ORDER

Always order parts from the dealer who sold you your BT PRIME-MOVER. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

BT PRIME-MOVER will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc.

If the change is approved, authorization will be sent as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS

Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. THE BT PRIME-MOVER Co. cannot accept responsibility for parts returned without authorization.

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

2

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AUGUST 1991

GENERAL INFORMATION INDEX

RIGHT-HAND AND LEFT-HAND SIDES

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies.

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

ABBREVIATIONS AND TERMS NA - Not Available NSS - Not Sold Separately As Req'd - Use as required K - Parts of a kit * - Not shown on drawing See Fig.# - See Figure # for further break down of parts.

CHANGES

When changes are made to the machine, revised pages for this manual will be issued.

These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

A. Right Side B. Rear C. Left Side D. Front PART LIST

The FIGURE #, describes the figure you are on. The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: FIG ITEM # #

PART #

NAME

# FOR ASSY.

3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 40092-01 40092-02 40092-03 40092-04 40092-05 52-05069-00 300284-000 200037 NSS NA 200028

Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Fitting, bulkhead Tube assembly Fuse Cylinder, freelift (See Fig.# 3.6) Cylinder, freelift (See Fig.# 3.6) Cylinder, freelift (See Fig.# 3.6) Cylinder, freelift (See Fig.# 3.6) Cylinder, freelift (See Fig.# 3.6) Hose Motor, OHIO pump (See Fig.# 2.10) Pump assembly, lift Pump, lift (See Fig.# 3.8) Plug Kit, seal (CONTAINS ITEMS MARKED WITH "K")

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

12 12 12 12 12 13 14 15 16 16 16 16 16 17 18 19 20 21 K

AUGUST 1991

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UNIT 89/180 95/198 108/226 111/240 119/258

89/180 95/198 108/226 111/240 119/258

3

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

2.21 4.2 4.3 2.7 2.13

2.37 4.3 4.5 2.11 2.23

0.1 2.25 2.8 2.20 2.12 2.10 2.11

0.1 2.45 2.13 2.35 2.21 2.17 2.19

2.22 2.24 3.1 3.2

2.39 2.43 3.1 3.2

3.6 4.4 *

3.9 4.7 99.1

4.5 0.2 3.5

4.9 0.3 3.7

4.7 2.6 2.3 2.1 2.2 3.3 2.14 2.14 2.4 2.5

4.13 2.9 2.3 2.1 2.2 3.3 2.25 2.25 2.5 2.7

A,B,C

1A CONTACTOR PANEL ASSEMBLY CARRIER FRAME ASSEMBLY CASTER ASSEMBLY CONTACTOR ASSEMBLY CONTACTOR ASSEMBLY (CABLEFORM) D,E,F

DECALS AND PARTS LIST ASSEMBLY DRIVE MOTOR ASSEMBLY (5BC48JB471) GE FORWARD & REARWARD CONTACTOR ASSEMBLY FORWARD & REARWARD CONTACTOR ASSEMBLY FOURTH SPEED CONTACTOR PANEL ASSEMBLY FOURTH SPEED CONTROL WIRING FOURTH SPEED POWER COMPONENT WIRING H,I,J

HIGH SPEED CONTACTOR ASSEMBLY HYDRAULIC PUMP MOTOR ASSEMBLY HYDRAULIC SCHEMATIC HYDRAULIC SCHEMATIC SYMBOLS K,L,M,N

LIFT CYLINDER ASSEMBLY LIFT FRAME ASSEMBLY NUMERICAL INDEX O,P,Q

PALLET ENTRY ROLLERS PARTS LIST INDEX PUMP AND MOTOR ASSEMBLY R

REMOVABLE LOAD BACKREST RESISTOR CONTROL PANEL ASSEMBLY RESISTOR CONTROL WIRING HARNESS ASSEMBLY RESISTOR ELECTRICAL SCHEMATIC RESISTOR ELECTRICAL SCHEMATIC SYMBOLS RESISTOR HYDRAULIC SYSTEM RESISTOR POWER CONNECTOR ASSEMBLY (GRAY) RESISTOR POWER CONNECTOR ASSEMBLY (RED) RESISTOR THIRD SPEED CONTROL WIRING RESISTOR THIRD SPEED POWER COMPONENT WIRING 4

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AUGUST 1991

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

4.1 4.6 7.1

4.1 4.11 7.1

2.9 1.3 1.3 2.19 2.19 2.17 2.15 2.16 3.4 2.18 2.23 2.23 1.1 1.4 1.5 1.2 1.2

2.15 1.5 1.5 2.33 2.33 2.29 2.27 2.28 3.5 2.31 2.41 2.41 1.1 1.7 1.9 1.3 1.3

S

SHIELD ASSEMBLY SKID ADAPTER AND PACKAGE GUARD ASSEMBLY SPECIAL TOOLS AND LUBRICATIONS T,U,V

THIRD SPEED CONTACTOR PANEL ASSEMBLY THUMB CONTROL TRANSISTOR CONTROL HANDLE ASSEMBLY THUMB CONTROL RESISTOR CONTROL HANDLE ASSEMBLY TRANSISTOR CONT. PANEL ASSY. (WITH FIELD WEAKENING) TRANSISTOR CONT. PANEL ASSY. (W/O FIELD WEAKENING) TRANSISTOR CONTROL WIRING HARNESS ASSEMBLY TRANSISTOR ELECTRICAL SCHEMATIC TRANSISTOR ELECTRICAL SCHEMATIC SYMBOLS TRANSISTOR HYDRAULIC SYSTEM TRANSISTOR POWER COMPONENT WIRING TRANSISTOR POWER CONNECTOR ASSEMBLY (GRAY) TRANSISTOR POWER CONNECTOR ASSEMBLY (RED) TRANSMISSION AND HANDLE ASSEMBLY TRANSMISSION ASSEMBLY, PART I TRANSMISSION ASSEMBLY, PART II TWIST GRIP RESISTOR CONTROL HANDLE ASSEMBLY TWIST GRIP TRANSISTOR CONTROL HANDLE ASSEMBLY W,X,Y,Z

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5

FIGURE # 0.1 DECALS AND PARTS ASSEMBLY

0.1

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AUGUST 1991

FIG ITEM # # PART # 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

1 1 1 1 2 * 3 4 5 6 7 8 9 10 11 12 13 14 15 * * *

52-00254-00 52-00257-00 52-00221-00 52-00224-00 300771-000 49804-00 NA 27085-00 49377-05 49384-01 49536-00 14915-03 14915-01 49384-00 52-00259-00 301353-000 NA 49384-03 49780-00 301385-000 301434-000 300207-001

AUGUST 1991

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NAME

# FOR ASSY.

Paint, orange Spray, orange Paint, black Spray, black Box, orange manual Sleeve Tack, metal Decal, rider control Decal, speed control Decal, BT PRIME-MOVER Decal, NO RIDING Plug, small hole Plug, large hole Decal, BT PRIME-MOVER Strip, white (5 feet) Decal, model number HX 65 Serial, number plate Decal, BT PRIME-MOVER Decal, WARNING Manual, HX 65 Operator Manual, HX 65 Parts Manual, Lowlift Repair

As Req'd.

As Req'd.

As Req'd.

As Req'd.

1 1 4 1 1 1 1 1 2 2 As Req'd.

2 1 1 1 1 1 1

UNIT

0.2

FIGURE # 0.2 PARTS LIST INDEX

0.3

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AUGUST 1991

FIG ITEM # # PART # 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

1 * 2 2 2 2 2 3 3 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 5 5 5 5 5 5 5 5 5 5 5 5 6 6 7 7 7 7 7 7 8 8 8 8 8 8 9 * *

27301-04 27301-05 27339-04 27339-05

27259-04 27693-00 27692-00 27266-00 27267-03 27185-01 49855-31 49855-05 49855-37

27910-05 27910-04 27692-00 27963-02 23015-01 49855-32 49855-21 49855-38 202333 27895-00

27277-01 20895-00 27849-00

AUGUST 1991

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NAME Decals and parts list assembly Parts list index Transmission and handle assembly Twist grip resistor control handle assembly Twist grip transistor control handle assembly Thumb control resistor control handle assembly Thumb control transistor control handle assembly Transmission assembly, PART I Transmission assembly, PART II Resistor electrical schematic Resistor electrical schematic symbols Resistor control wiring harness assembly Resistor third speed control wiring Resistor third speed power component wiring Resistor control panel assembly Contactor assembly Forward & Rearward contactor assembly Third speed contactor panel assembly Fourth speed control wiring Fourth speed power component wiring Fourth speed contactor panel assembly Contactor assembly (Cableform) Resistor power connector assembly SB-175 (RED) Resistor power connector assembly SB-175 (GRAY) Resistor power connector assembly SB-350 (RED) Transistor electrical schematic Transistor electrical schematic symbols Transistor control wiring harness assembly Transistor power component wiring Transistor control panel assembly (W/Out field weakening) Transistor control panel assembly (With field weakening)

Forward & Rearward contactor assembly 1A contactor panel assembly High speed contactor assembly Transistor power connector assembly SB-175 (RED) Transistor power connector assembly SB-175 (GRAY) Transistor power connector assembly SB-350 (RED) Hydraulic pump motor assembly Drive motor assembly (5BC48JB471) G.E. Hydraulic schematic Hydraulic schematic symbols Resistor hydraulic system Transistor hydraulic system Pump and motor assembly Lift cylinder assembly Shield assembly Carrier frame assembly Caster assembly Lift frame assembly Pallet entry rollers Skid adapter and package guard assembly Removable load backrest Special tools and lubrications Numerical index

FIG. # Page 0.1 0.2 1.1 1.2 1.2 1.3 1.3 1.4 1.5 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 2.11 2.12 2.13 2.14 2.14 2.14 2.15 2.16 2.17 2.18 2.19 2.19 2.20 2.21 2.22 2.23 2.23 2.23 2.24 2.25 3.1 3.2 3.3 3.4 3.5 3.6 4.1 4.2 4.3 4.4 4.5 4.6 4.7 7.1 *

0.1 0.3 1.1 1.3 1.3 1.5 1.5 1.7 1.9 2.1 2.2 2.3 2.5 2.7 2.9 2.11 2.13 2.15 2.17 2.19 2.21 2.23 2.25 2.25 2.25 2.27 2.28 2.29 2.31 2.33 2.33 2.35 2.37 2.39 2.41 2.14 2.41 2.43 2.45 3.1 3.2 3.3 3.5 3.7 3.9 4.1 4.3 4.5 4.7 4.9 4.11 4.13 7.1 99.1 0.4

FIGURE # 1.1 TRANSMISSION AND HANDLE ASSEMBLY

1.1

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AUGUST 1991

FIG ITEM # # PART # 1.1 1.1 1.1 1.1 1.1 1.1

1 2 3 4 5 6

11854-03 27046-00 11045-02 20497-00 11170-04 27301-04

1.1

6

27301-05

1.1

6

27339-04

1.1

6

27339-05

1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1

7 8 9 10 11 12 12 13 14 15 16 17 18 19 20 21

11852-17 23080-00 27300-00 27529-01 11429-04 13813-19 20287-19 11073-04 27299-01 20069-01 20070-01 20970-00 11025-14 11009-08 14994-08 --------------

1.1 1.1

22 23

11813-06 11009-05

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NAME

# FOR ASSY.

Screw, cap Shield, motor Screw, cap Clamp Nut Handle assembly, Twist grip RESISTOR (See Fig.# 1.2) Handle assembly, Twist grip TRANSISTOR (See Fig.# 1.2) Handle assembly, Thumb control RESISTOR (See Fig.# 1.3) Handle assembly, Thumb control TRANSISTOR (See Fig.# 1.3) Screw, socket head Bumper Block Rod, brake Pin, spring clip Pin, handle pivot Pin, handle pivot (cold storage) Pin, roll Anchor, chain Washer Bearing Plate, mounting Ring, retainer Lockwasher Screw, cap Transmission assembly (See Fig.# 1.4, 1.5) Grommet, rubber Lockwasher

4 1 1 1 1 1

UNIT

RESISTOR

1 TRANSISTOR 1

RESISTOR

1 TRANSISTOR 2 1 1 1 2 1 1 1 1 1 1 1 1 3 3 1

cold storage

1 4

1.2

FIGURE # 1.2 TWIST GRIP RESISTOR CONTROL HANDLE ASSEMBLY (27301-04) TWIST GRIP TRANSISTOR CONTROL HANDLE ASSEMBLY (27301-05)

1.3

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AUGUST 1991

FIG ITEM # # PART # 1 23139-00 1.2 2 49519-03 1.2 3 23040-00 1.2 4 23036-00 1.2 5 27212-00 1.2 6 27210-00 1.2 7 23037-00 1.2 8 11072-13 1.2 9 49525-01 1.2 10 23067-00 1.2 11 11176-01 1.2 12 23214-00 1.2 13 23033-00 1.2 14 14900-00 1.2 15 11072-13 1.2 16 23040-00 1.2 17 49525-04 1.2 18 49519-06 1.2 19 49519-04 1.2 20 23035-00 1.2 21 11073-29 1.2 22 11047-30 1.2 23 23034-00 1.2 24 11047-03 1.2 25 14892-03 1.2 26 14892-01 1.2 27 20329-01 1.2 28 49549-00 1.2 29 11016-02 1.2 30 11854-02 1.2 31 23244-00 1.2 32 27298-00 1.2 33 27299-01 1.2 34 21542-10 1.2 35 23241-00 1.2 36 27291-00 1.2 37 14892-02 1.2 38 23026-00 1.2 39 11047-19 1.2 40 23078-00 1.2 41 23024-00 1.2 42 23369-00 1.2 42 27303-00 1.2 43 11936-04 1.2 44 27541-00 1.2 45 23032-00 1.2 46 11073-26 1.2 47 23030-00 1.2 48 27523-00 1.2 49 23061-00 1.2 50 23044-02 1.2 51 23044-01 1.2 52 23044-00 1.2 53 49506-03 1.2 54 29304-00 1.2 55 11813-16 1.2 56 23081-00 1.2 56 27312-00 1.2 57 27302-00 1.2 57 27313-00 1.2 AUGUST 1991

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NAME Reverser assembly Screw, machine Switch Cup, spring Bar, reverser Spring Cover Lockwasher Screw, flathead Plate, switch Screw, truss head Spring Bushing, sleeve Nut Lockwasher Switch Screw, flat head Screw, machine Screw, machine Grip, hand Pin, roll Screw, Allen head Bushing Screw, Allen head 2.25" long Screw, flanged head cap Screw, flanged head cap Ring, grip Clamp Washer, flat Screw, cap Sheave Pin Anchor, chain Chain Link, connector Hand, lower Screw, flanged head 1.00" long Spring, return Screw, Allen head 1.25" long Plate, anchor Guard, hand Switch, master (RESISTOR) Switch, master (TRANSISTOR) Washer, shim Gear, miter Shaft Pin, roll Washer, stop Bushing, flanged Housing, head Bar, lower Bar, raise Bar, horn Heater (COLD STORAGE) Potentiometer Grommet Harness, head wiring (RESISTOR) Harness, head wiring (TRANSISTOR) Harness, main wiring (RESISTOR) Harness, main wiring (TRANSISTOR)

# FOR ASSY.

UNIT

1 2 1 1 1 3 1 2 4 1 4 6 1 6 5 3 1 1 4 2 3 2 2 1 2 2 2 1 1 1 1 1 1 1 1 1 1 2 1 1 2 RESISTOR 1 TRANSISTOR 1 As Req'd.

2 1 1 1 1 1 1 1 1 24 VOLT 1 1 TRANSISTOR 1 RESISTOR 1 1 TRANSISTOR 1 RESISTOR 1 TRANSISTOR 1.4

FIGURE # 1.3 THUMB CONTROL RESISTOR CONTROL HANDLE ASSEMBLY (27339-04) THUMB CONTROL TRANSISTOR CONTROL HANDLE ASSEMBLY (27339-05)

1.5

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AUGUST 1991

FIG ITEM # # PART # 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 45 46 47 48 49 50 51 52 53 54 55 56 57 58 58 59 59

23139-00 49519-03 23040-00 23036-00 27212-00 27210-00 23037-00 11072-13 49525-01 23067-00 11176-01 23214-00 14900-00 11072-13 23040-00 49525-04 49519-06 49519-04 23381-00 23380-00 23382-00 11025-16 23384-00 11852-52 11047-30 11047-03 14892-03 14892-01 20329-01 11813-16 49549-00 11016-02 11854-02 23244-00 23124-00 27291-00 49519-04 11047-19 27299-00 21542-12 23241-00 23026-00 23078-00 23376-00 23369-00 27303-00 27523-00 11936-04 27541-00 23383-00 11073-26 23030-00 23061-00 23044-02 23044-01 23044-00 49506-03 29304-00 23081-00 27312-00 27302-00 27313-00

AUGUST 1991

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NAME Reverser assembly Screw, machine Switch Cup, spring Bar, reverser Spring Cover Lockwasher Screw, flathead Plate, switch Screw, truss head Spring Nut Lockwasher Switch Screw, flat head Screw, machine Screw, machine Washer, special Grip, hand Bushing (tapped) Ring, retainer Control, thumb Screw, flat head Screw, Allen head Screw, Allen head 2.25" long Screw, flanged head cap Screw, flanged head cap Ring, grip Grommet Clamp Washer, flat Screw, cap Sheave Pin Hand, lower Screw, round head Screw, Allen head Anchor, chain Chain Bar, coonnecting Spring, return Plate, anchor Guard, hand Switch, master (RESISTOR) Switch, master (TRANSISTOR) Bushing, flanged Washer, shim Gear, miter Shaft Pin, roll Washer, stop Housing, head Bar, lower Bar, raise Bar, horn Heater (COLD STORAGE) Potentiometer Harness, head wiring (RESISTOR) Harness, head wiring (TRANSISTOR) Harness, main wiring (RESISTOR) Harness, main wiring (TRANSISTOR)

# FOR ASSY.

UNIT

1 2 1 1 1 3 1 2 4 1 4 6 6 5 3 1 1 4 2 2 2 2 2 2 2 1 2 2 2 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 RESISTOR 1 TRANSISTOR 1 As Req'd 2 1 1 1 1 1 1 1 1 24 VOLT 1 TRANSISTOR 1 RESISTOR 1 TRANSISTOR 1 RESISTOR 1 TRANSISTOR 1.6

FIGURE # 1.4 PART I

1.7

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TRANSMISSION ASSEMBLY

AUGUST 1991

FIG ITEM # # PART # 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4

1 2 3 4 5 6 7 8 9 10 11

20897-00 20134-00 11806-14 11880-08 20323-00 14986-03 11073-15 25901-00 11020-28 11015-34 --------------

1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4

12 13 14 15 16 17 18 19 20 21 22 23 24 25 25

11859-03 12459-00 11015-09 11015-35 25903-00 11816-02 11003-05 14994-15 11009-08 20899-00 49929-01 25904-00 25902-00 25922-03 25922-04

1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4

26 27 27 28 29 30 31 32 33

29018-00 20071-01 20262-01 11445-02 20892-01 20898-00 20894-00 11009-06 11143-10

AUGUST 1991

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NAME Bushing Screw, adjusting Nut, jam Screw, machine Switch Nut, twin Pin, roll Motor, drive (See Fig.# 2.25) Bushing O ring Transmission assembly, part II (See Fig.# 1.5) Plug, pipe Vent, air O ring O ring Screw, special Plug, pipe Plug, magnetic Screw, cap Lockwasher Ring, gear case Bushing Adapter, motor Gasket Drive wheel assembly, RUBBER Drive wheel assembly, URETHANE (Not Available on 4 speed) Hub, wheel Tire, rubber Tire, urethane (Not Available on 4 speed) Bolt, wheel Arm, actuating Rod, brake Block, mounting Lockwasher Screw, cap

# FOR ASSY.

UNIT

1 1 1 2 1 1 1 1 2 1 1 1 1 4 4 4 1 1 6 6 1 2 1 1 1 1 1 1 1 5 1 1 1 2 2

RUBBER URETHANE

RUBBER URETHANE

1.8

FIGURE # 1.5 PART II

1.9

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TRANSMISSION ASSEMBLY

AUGUST 1991

FIG ITEM # # PART # 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

11045-02 25938-01 25984-01 11878-05 27820-00 11890-03 25926-00 25929-00 25920-00 25925-00 11073-31 20067-00 20536-00 25935-02 11271-06 11878-02 14999-01 11854-04 11009-05 29020-00 11205-24 11030-06 24450-00 11015-09 25939-00 11015-35 25988-00 11039-34 29019-00 49751-19

AUGUST 1991

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NAME Screw, cap Cover Shim, .010" Nut Case, gear Pin, dowel Plate, brake Disc, brake Rod, brake Lever, brake Pin, roll Spring Seat, spring Cover, gear case Screw, set Nut Screw, cap Screw, cap Lockwasher Gear, drive Bearing Bearing Pinion, motor O ring Shaft O ring Gear Seal, oil Hub, axle Locknut

# FOR ASSY.

UNIT

18 3 As Req'd.

2 1 4 3 2 1 1 1 3 3 1 3 3 2 10 10 1 2 3 1 1 1 1 1 1 1 1

1.10

RESISTOR ELECTRICAL SCHEMATIC

FIGURE # 2.1 RESISTOR ELECTRICAL SCHEMATIC

2.1

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AUGUST 1991

FIGURE # 2.2 RESISTOR ELECTRICAL SCHEMATIC SYMBOLS

AUGUST 1991

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2.2

FIGURE # 2.3 RESISTOR CONTROL WIRING HARNESS ASSEMBLY

2.3

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AUGUST 1991

FIG ITEM # # PART # 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

27302-00 20208-00 27277-01 20161-00 11009-04 11045-02 20163-07 11823-05 20163-36 49815-00 20151-00 11823-27 23228-01 52-07901-03 27259-04 27266-00

2.3

17

27267-03

2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

49771-00 49831-00 11016-23 11170-02 11885-03 20163-02 14986-03 20479-00 11880-08 23309-01 11016-02 11170-05 23040-00 49506-03 49607-00 23081-00 23369-00

AUGUST 1991

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NAME Harness assembly (MAIN FRAME) Switch, brake interlock Pump & motor assembly (See Fig.# 3.5) Bar , negative buss Lockwasher Screw, cap Wire assembly Fitting, wire Wire assembly Meter, hour Switch, key Fitting, wire Indicator, battery discharge (BDI) Wire, 16 ga. RED Panel, control (See Fig.# 2.6) Panel assembly, third speed (See Fig.# 2.9) Panel assembly, fourth speed (See Fig.# 2.12) Fitting, wire Thermostat Washer, flat Nut, self locking Screw, round head Wire assembly Nut, twin Switch, lift limit Screw, machine Horn, 24 volt Washer, flat Nut Switch Heater, 24 volt Plug, diode Harness, wiring (handle head) Switch, master (RESISTOR)

# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd.

1 1 1 2 1 2 2 2 1 1 1 2 1 1 1 4 1 1 1 1

UNIT

24 volt

24 volt

24 volt 24 volt

24 volt

24 volt

2.4

FIGURE # 2.4 RESISTOR THIRD SPEED CONTROL WIRING

2.5

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AUGUST 1991

FIG ITEM # # PART # 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4

1 2 3 4 5 6 7 8

20163-37 20163-07 27277-01 11880-08 20479-00 11823-06 14986-03 27259-04

2.4 2.4 2.4 2.4 2.4

9 10 11 12 13

20163-36 11170-06 11016-03 14913-08 27266-00

2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4

14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

24070-00 21074-03 11016-21 11261-02 20163-55 20433-02 52-07901-03 11823-01 20151-00 20163-39 23309-01 11016-02 11170-05 20163-35 20163-34 20163-33 20163-38 20163-01 20161-00 11009-04 11045-02

AUGUST 1991

Return

NAME Wire assembly Wire assembly Pump & motor assembly (See Fig.# 3.5) Screw, machine Switch, lift limit Connector, butt Nut, twin Resistor control panel assembly (See Fig.# 2.6) Wire assembly Nut Washer, flat Screw, flate head Third speed control panel assembly (See Fig.# 2.9) Bracket Delay, time Washer, flat Nut Wire assembly Switch, control Wire, RED 16 gauge Connector, stud Switch, key Wire assembly Horn, 24 volt Washer, flat Nut, lock Wire assembly Wire assembly Wire assembly Wire assembly Wire assembly Bar, negative buss Lockwasher Screw, cap

# FOR ASSY. 1 1 1 2 1 As Req'd 1 1 1 4 4 2 1 1 1 2 2 1 1 As Req'd As Req'd 1 1 1 1 1 1 1 1 1 1 1 1 1

UNIT

24 volt

12 volt

24 volt

24 volt

2.6

FIGURE # 2.5 RESISTOR THIRD SPEED POWER COMPONENT WIRING

2.7

Return

AUGUST 1991

FIG ITEM # # PART # 2.5 2.5 2.5 2.5 2.5 2.5

1 2 3 4 5 6

11047-16 11170-06 11016-03 27259-04 49856-01 27266-00

2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5

7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

49856-05 49856-11 11261-04 20913-00 11045-02 20159-02 49856-12 49856-10 25901-00 49856-04 49856-03 49856-01 27277-01 20161-00 11009-04 11045-02 --------------

AUGUST 1991

Return

NAME Screw, sock head Nut Washer, flat Panel, control (See Fig.# 2.6) Cable assembly Third speed panel assembly (See Fig.# 2.9) Cable assembly Cable assembly Nut Resistor Screw, cap Bracket Cable assembly Cable assembly Drive motor assembly (See Fig.# 2.25) Cable assembly Cable assembly Cable assembly Pump & motor assembly (See Fig.# 3.5) Bar, negative buss Lockwasher Screw, cap Connector assembly (See Fig.# 2.14)

# FOR ASSY.

UNIT

2 8 8 1 1 1 1 1 3 1 3 1 1 2 1 1 1 1 1 1 2 2 1

2.8

FIGURE # 2.6 RESISTOR CONTROL PANEL ASSEMBLY (24 VOLT, 27259-04)

2.9

Return

AUGUST 1991

FIG ITEM # # PART # 2.6 2.6 2.6 2.6 2.6 2.6 2.6

1 2 3 4 5 6 7

27272-00 20761-00 11045-02 11016-23 11009-02 11261-02 27692-00

2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6

8 9 10 11 12 13 14 15 16 17 18

22226-01 11170-04 20160-05 20140-02 20141-00 27262-00 11885-06 11004-03 20140-01 20912-00 27693-00

2.6 2.6 2.6 2.6 2.6 2.6 2.6

19 20 21 22 23 24 25

27257-00 50001-11 50003-01 27258-00 20163-85 49856-70 27270-00

2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6

26K 27K 28K 29K 30K 31K 32K 33K 34

NSS NSS NSS NSS NSS NSS NSS NSS 11016-03

AUGUST 1991

Return

NAME Wire assembly Bracket Screw, machine Washer, flat Lockwasher Nut Contactor, forward & rearward 24 volt (See Fig.# 2.8) Contactor, 24 volt pump Nut Bar, bus Breaker, circuit Breaker, circuit Panel, electrical Screw, machine Screw, cap Breaker, circuit Bar, buss Contactor, 24 volt 2nd speed (See Fig.# 2.7) Bar, buss Lockwasher Screw, cap Bar, buss Wire assembly Cable assembly Kit, interlock switch (CONTAINS ITEMS MARKED WITH "K") Screw, machine Washer, flat Screw, machine Bracket, right hand Bracket, lift hand Screw, machine Switch, interlock Bracket, switch mounting Washer, flat

# FOR ASSY.

UNIT

1 1 6 7 7 7 1 1 2 1 1 1 1 7 4 2 2 1 1 6 6 1 1 1 1 2 2 4 1 1 2 1 1 1

2.10

FIGURE # 2.7 CONTACTOR ASSEMBLY (24 VOLT, 27693-00)

2.11

Return

AUGUST 1991

FIG ITEM # # PART # 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

201962 200077 201963 201262 201964 200081 204240 204239 200096 200094 201966 201259 201266 201367 201215 201967 201368 201372

AUGUST 1991

Return

NAME Base, magnet Coil, 24 volt Frame, magnet Spring (RED) Armature Base, buss Tip, contact Tip, contact Bushing Seat Tip, movable Cap Spring (GOLD) Washer, flat Nut, lock Clamp Lockwasher Screw, machine

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 4 4

2.12

FIGURE # 2.8 FORWARD & REARWARD CONTACTOR ASSEMBLY (24 VOLT, 27692-00)

2.13

Return

AUGUST 1991

FIG ITEM # # PART # 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

200076 200077 200078 200079 200080 200081 200082 200083 200084 201267 200085 201215 200086 200087 200088 201368 201372 200089 200090 200091 200092 200093 201367 200094 200095 200096 200097

AUGUST 1991

Return

NAME Base, magnet Coil, 24 volt Frame, magnet Spring (RED) Armature Base, buss Tip, contact Tip, contact Tip, movable Spring (GOLD) Insulation Locknut Clamp Tip, contact Cover Lockwasher Screw, machine Screw, cap Lockwasher Washer, flat Tip, contact Clamp Washer, flat Seat Carrier Bushing Tip, contact

# FOR ASSY.

UNIT

1 2 2 2 2 2 2 1 4 2 2 2 4 1 2 8 8 2 2 2 1 2 2 4 2 2 1

2.14

FIGURE # 2.9 THIRD SPEED CONTACTOR PANEL ASSEMBLY (27266-00)

2.15

Return

AUGUST 1991

FIG ITEM # # PART # 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9

1 2 3 4 5 6 7 8

11170-01 11016-21 21074-02 27265-00 11880-06 11004-03 27693-00 11170-04

AUGUST 1991

Return

NAME Nut Washer, flat Delay, time Panel Screw, machine Screw, cap Contactor, 3rd speed (See Fig.# 2.7) Nut

# FOR ASSY.

UNIT

2 2 1 1 2 2 1 2

2.16

FIGURE # 2.10 FOURTH SPEED CONTROL WIRING

2.17

Return

AUGUST 1991

FIG ITEM # # PART # 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10

1 2 3 4 5 6 7 8

20163-37 20163-07 27277-01 11880-08 20479-00 11823-06 14986-03 27259-04

2.10 2.10 2.10 2.10 2.10

9 10 11 12 13

20163-36 11170-06 11016-03 49779-00 27267-03

2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10

14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

52-07901-03 49856-03 20163-55 20163-33 14939-00 20433-02 20163-38 20163-34 20163-53 23309-01 11016-02 11170-05 20163-39 20151-00 11823-01 20161-00 11009-04 11045-02

AUGUST 1991

Return

NAME Wire assembly Wire assembly Pump & motor assembly (See Fig.# 3.5) Screw, machine Switch, lift limit Connector, butt Nut, twin Resistor control panel assembly (See Fig.# 2.6) Wire assembly Nut Washer, flat Resistor Fourth speed control panel assembly (See Fig.# 2.12) Wire, RED 16 gauge Cable assembly Wire assembly Wire assembly Switch, horn Switch, rocket Wire assembly Wire assembly Wire assembly Horn, 24 volt Washer, flat Nut, lock Wire assembly Switch, key Connector, stud Bar, negative buss Lockwasher Screw, cap

# FOR ASSY. 1 1 1 2 1 As Req'd.

1 1 1 6 6 1 1 As Req'd.

1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1

UNIT

24 volt

24 volt

24 volt

24 volt

2.18

FIGURE # 2.11 FOURTH SPEED POWER COMPONENT WIRING

2.19

Return

AUGUST 1991

FIG ITEM # # PART # 2.11 2.11 2.11 2.11 2.11 2.11

1 2 3 4 5 6

11047-16 11170-06 11016-03 27259-04 49856-01 27267-03

2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11

7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

49856-05 49856-11 11261-04 20913-00 11045-02 20159-02 49856-12 49856-10 25901-00 49856-04 49856-03 49856-01 27277-00 20161-00 11009-04 11045-02 --------------

AUGUST 1991

Return

NAME Screw, sock head Nut Washer, flat Panel, control (See Fig.# 2.6) Cable assembly Fourth speed panel assembly (See Fig.# 2.12) Cable assembly Cable assembly Nut Resistor Screw, cap Bracket Cable assembly Cable assembly Drive motor assembly (See Fig.# 2.25) Cable assembly Cable assembly Cable assembly Pump & motor assembly (See Fig.# 3.5) Bar, negative buss Lockwasher Screw, cap Connector assembly (See Fig.# 2.14)

# FOR ASSY. 2 8 8 1 1 1 1 1 3 1 3 1 1 2 1 1 1 1 1 1 1 1 1

UNIT

24 volt 24 volt

24 volt

24 volt

24 volt

2.20

FIGURE # 2.12 FOURTH SPEED CONTACTOR PANEL ASSEMBLY (27267-03)

2.21

Return

AUGUST 1991

FIG ITEM # # PART # 20163-49 27264-00 11885-06 11880-06 11004-03 27270-00

2.12 2.12 2.12 2.12 2.12 2.12

1 2 3 4 5 6

2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12

7K NSS 8K NSS 9K NSS 10K NSS 11K NSS 12K NSS 13K NSS 14K NSS 15 27693-00 16 11170-04 17 20163-40 18 11823-01 19 25337-00 20 11170-01 21 11016-21 22 21074-02 23 20163-01 24 20163-55 25 11170-02 26 27185-01

AUGUST 1991

Return

NAME Wire assembly Panel Screw, machine Screw, machine Screw, machine Kit, interlock switch (CONTAINS ITEMS MARKED WITH "K") Screw, machine Washer, flat Screw, machine Screw, machine Switch, interlock Bracket, switch mounting Bracket, left hand Bracket, right hand Contactor assembly (See Fig.# 2.7) Nut Wire assembly Fitting, wire Diode Nut Washer Delay, time Wire assembly Wire assembly Nut Contactor assembly (See Fig.# 2.13)

# FOR ASSY.

UNIT

1 1 4 4 4 1 4 2 2 2 1 1 1 1 1 4 1 2 1 4 4 2 1 1 4 1

2.22

FIGURE # 2.13 CONTACTOR ASSEMBLY (CABLEFORM) (27185-01)

2.23

Return

AUGUST 1991

FIG ITEM # # PART # 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13

1 201893 2 NA 3 NA 4 201896 5 201891 6 201902 7 201904 8 NA 9 NA 10 201910 11 NA 12 201903 13 201900 14 204238 15 201906 16 201899 17 201897 18 201895 19 NA 20 NA 21 NA 22 NA 23 204237

AUGUST 1991

Return

NAME Base Screw, cap Lockwasher Frame, magnet Coil, magnet Spacer Contact, front Lockwasher Nut Front Screw, cap Pole Spring Plate, armature Contactor, movable Stud, top spring Retainer Braid Nut Nut Lockwasher Screw, cap Diode, zener

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1

2.24

FIGURE # 2.14 RESISTOR POWER CONNECTOR ASSEMBLY, SB-175 (RED, 49855-31) SB-175 (GRAY, 49855-05) RESISTOR POWER CONNECTOR ASSEMBLY, SB-350 (RED, 49855-37)

2.25

Return

AUGUST 1991

FIG ITEM # # PART # 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14

1 49855-31 1 49855-05 2 49854-04 2 49854-01 3 49852-03 4 49853-01 5 49856-09 6 49856-10 7 49855-37 8 49854-05 9 49852-03 10 49853-04 11 49853-01 12 49856-09 13 49856-10

AUGUST 1991

Return

NAME Connector assembly, SB-175 RED Connector assembly, SB-175 GRAY) Connector, RED housing Connector, GRAY housing Connector, tip Bushing Cable, 23.00" NEGATIVE Cable, 28.00" POSITIVE Connector assembly, SB-350 RED Connector, RED housing Connector, tip Bushing, large Bushing, small Cable, 23.00" NEGATIVE Cable, 28.00" POSITIVE

# FOR ASSY. 1 1 1 1 2 2 1 1 1 1 2 2 2 1 1

UNIT RED GRAY RED GRAY

RED RED

2.26

TRANSISTOR ELECTRICAL SCHEMATIC

FIGURE # 2.15 TRANSISTOR ELECTRICAL SCHEMATIC

2.27

Return

AUGUST 1991

FIGURE # 2.16 TRANSISTOR ELECTRICAL SCHEMATIC SYMBOLS

AUGUST 1991

Return

2.28

FIGURE # 2.17 TRANSISTOR CONTROL WIRING HARNESS ASSEMBLY

NOTE: USE HEAT CONDUCTING MATERIAL FROM DOW #340 BETWEEN THE MAIN FRAME AND TRANSISTOR CONTROLLER (ITEM# 15).

2.29

Return

AUGUST 1991

FIG ITEM # # PART # 2.17 2.17 2.17 2.17

1 2 3 4

27313-00 20208-00 27277-01 27910-05

2.17

4

27910-04

2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17

5 * * * 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

49831-00 11016-23 11170-02 11885-03 20151-00 20433-02 27096-01 27311-00 49350-00 49815-00 23228-01 49605-00 49606-00 27325-01 23309-01 11016-02 11170-05 14986-03 20479-00 11880-08 27312-00 23040-00 49506-03 49607-00 27303-00 29304-00 20161-00 11009-04 11045-02

AUGUST 1991

Return

NAME Harness assembly Switch, brake interlock Pump & motor assembly (See Fig.# 3.5) Panel assembly, control W/OUT field weakening (See Fig.# 2.19) Panel assembly, control W/Field weakening (See Fig.# 2.19) Thermostat Washer, flat Nut, self locking Screw, round head Switch, key Switch, rocker (Raise/Lower) Switch, rocker (Horn/Rabbit) Harness, rider handle Resistor Meter, hour Indicator, battery discharge (BDI) Filter, horn Suppressor Controller, transistor (1205X) Horn, 24 volt Washer, flat Nut, lock Nut, twin Switch, lift limit Screw, machine Harness, wiring (handle head) Switch Heater, 24 volt Diode plug Switch, master control Potentiometer Bar, negative buss Lockwasher Screw, cap

# FOR ASSY.

UNIT

1 1 1 1

24 volt 24 volt

1

24 volt

1 2 2 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 1 4 1 1 1 1 1 1 1

24 volt

24 volt

24 volt

2.30

FIGURE # 2.18 TRANSISTOR POWER COMPONENT WIRING

NOTE: USE HEAT CONDUCTING MATERIAL FROM DOW #340 BETWEEN THE MAIN FRAME AND TRANSISTOR CONTROLLER (ITEM# 8).

2.31

Return

AUGUST 1991

#

#

PART #

NAME Screw, socket head Connector assembly (See Fig.# 2.23) Pump & motor assembly (See Fig.# 3.5) Cable assembly Panel assembly, control W/Out Field weakening (See Fig.# 2.19) Panel assembly, control W/Field weakening (See Fig.# 2.19) Cable assembly Cable assembly Controller, transistor (1205X) Cable assembly Cable assembly Motor, drive (See Fig.# 2.25) Cable assembly Cable assembly Cable assembly Cable assembly Bar, negative buss Lockwasher Screw, cap

2.18 2.18 2.18 2.18 2.18

1 2 3 4 5

11047-16 49855-32 27277-01 49856-109 27910-05

2.18

5

27910-04

2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18

6 7 8 9 10 11 12 13 14 15 16 17 18

49856-81 49856-80 27325-01 49856-73 49856-75 27895-00 49856-03 49856-04 49856-58 49856-08 20161-00 11009-04 11045-02

AUGUST 1991

Return

ASSY. 2 1 1 1 1 1

UNIT

24 volt

24 volt 24 volt

2 1 1 1 1 1 1 1 1 1 1 1 1

2.32

FIGURE # 2.19 CONTROL PANEL ASSEMBLY, 24 VOLT WITH OUT FIELD WEAKENING (27910-05) WITH FIELD WEAKENING (27910-04)

2.33

Return

AUGUST 1991

FIG ITEM # # PART # 2.19 2.19 2.19 2.19 2.19

1 2 3 4 5

27319-00 49548-00 11009-03 11016-25 23015-01

2.19 2.19 2.19 2.19 2.19

6 7 8 9 10

27315-00 11016-04 11009-04 11045-02 27693-02

2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19

* * * 11 12 13 14 * 15 16 17 18 19 20 21 22 23 24 25 26 27 28

50022-01 49771-01 11072-03 23187-00 11885-05 11009-02 20141-00 49771-01 20140-02 20140-01 20912-00 20160-08 49367-01 11009-01 11880-03 11880-05 49521-00 22226-03 27318-00 27329-00 11016-02 27692-00

2.19 2.19 2.19 2.19

* * * *

50022-01 49771-01 11072-03 202009

AUGUST 1991

Return

NAME Bar, buss Screw, machine Lockwasher Washer, flat Contactor, 24 volt field weakening (See Fig.# 2.22) Panel Washer, panel Lockwasher Screw, cap Contactor, 24 volt 1A 150 AMP (See Fig.# 2.21) Screw, terminal Connect, quick Washer, star Bar, buss Screw, machine Lockwasher Breaker, circuit Connect, quick Breaker, circuit Breaker, circuit Bar, buss Bar, buss Relay, 24 volt Lockwasher Screw, machine Screw, machine Delay, time Contactor 24 volt lift pump Bar, buss Resistor, F.W. 24 volt Washer, flat Contactor, forward & rearward 150 AMP (See Fig.# 2.20) Screw, terminal Connect, quick Washer, star Suppressor, forward/rearward

# FOR ASSY.

UNIT

1 2 2 2 1

FIELD WK FIELD WK FIELD WK FIELD WK FIELD WK

1 10 10 10 1

24 VOLT

2 2 2 1 6 6 1 2 1 2 2 1 1 As Req'd.

2 2 1 1 1 1 3 1

24 VOLT

FIELD WK FIELD WK 24 VOLT FIELD WK FIELD WK FIELD WK 24 VOLT

4 4 4 1

2.34

FIGURE # 2.20 FORWARD & REARWARD CONTACTOR ASSEMBLY (24 VOLT, 27692-00)

2.35

Return

AUGUST 1991

FIG ITEM # # PART # 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

200076 200077 200078 200079 200080 200081 200082 200083 200084 201267 200085 201215 200086 200087 200088 201368 201372 200089 200090 200091 200092 200093 201367 200094 200095 200096 200097

AUGUST 1991

Return

NAME Base, magnet Coil, 24 volt Frame, magnet Spring (RED) Armature Base, buss Tip, contact Tip, contact Tip, movable Spring (GOLD) Insulation Locknut Clamp Tip, contact Cover Lockwasher Screw, machine Screw, cap Lockwasher Washer, flat Tip, contact Clamp Washer, flat Seat Carrier Bushing Tip, contact

# FOR ASSY.

UNIT

1 2 2 2 2 2 2 1 4 2 2 2 4 1 2 8 8 2 2 2 1 2 2 4 2 2 1

2.36

FIGURE # 2.21 1A CONTACTOR ASSEMBLY (24 VOLT, 27693-02)

2.37

Return

AUGUST 1991

FIG ITEM # # PART # 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

201962 200077 201963 201262 201964 200081 201965 200096 200095 201966 201259 201266 201367 201215 201967 201368 201372 202004 200094

AUGUST 1991

Return

NAME Base, magnet Coil, 24 volt Frame, magnet Spring (RED) Armature Base, buss Tip, contact Bushing Carrier Tip, movable Cap Spring (GOLD) Washer, flat Nut, lock Clamp Lockwasher Screw, machine Suppression, 1A contactor Seat

# FOR ASSY.

UNIT

1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 4 4 1 1

2.38

FIGURE # 2.22 HIGH SPEED CONTACTOR ASSEMBLY (24 VOLT, 23015-01)

2.39

Return

AUGUST 1991

FIG ITEM # # PART # 2.22 2.22 2.22 2.22 2.22 2.22 2.22 2.22

1K 2K 3K 4K 5K 6 7 K

NSS NSS NSS NSS NSS NA NA 202350

AUGUST 1991

Return

NAME Nut Lockwasher Cover assembly Spring Bridge assembly Coil, magnet Screw, machine Kit, contact (CONTAINS ITEMS MARKED WITH "K")

# FOR ASSY.

UNIT

2 2 1 1 1 1 2 1

2.40

FIGURE # 2.23 TRANSISTOR POWER CONNECTOR ASSEMBLY, SB-175 (RED, 49855-32) SB-175 (GRAY, 49855-21) TRANSISTOR POWER CONNECTOR ASSEMBLY, SB-350 (RED, 49855-38)

2.41

Return

AUGUST 1991

FIG ITEM # # PART # 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23 2.23

1 49855-32 1 49855-21 2 49854-04 2 49854-01 3 49852-03 4 49853-01 5 49856-110 6 49856-111 7 49855-38 8 49854-05 9 49852-03 10 49853-04 11 49853-01 12 49856-110 13 49856-111

AUGUST 1991

Return

NAME Connector assembly, SB-175 RED Connector assembly, SB-175 GRAY) Connector, RED housing Connector, GRAY housing Connector, tip Bushing Cable, 22.00" NEGATIVE Cable, 34.00" POSITIVE Connector assembly, SB-350 RED Connector, RED housing Connector, tip Bushing, large Bushing, small Cable, 22.00" NEGATIVE Cable, 34.00" POSITIVE

# FOR ASSY. 1 1 1 1 2 2 1 1 1 1 2 2 2 1 1

UNIT RED GRAY RED GRAY

RED RED

2.42

FIGURE # 2.24 HYDRAULIC PUMP MOTOR ASSEMBLY (202333)

PHANTOM ITEMS ARE

2.43

Return

NOT AVAILABLE

AUGUST 1991

FIG ITEM # # PART # 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24

1 202403 2 202404 3 202406 4 202413 5 202408 6 202407 7 202409 8 202411 9 202412 10 202359 11 202358 12 202357

AUGUST 1991

Return

NAME End, drive Bearing Armature Washer, spring Stud, terminal Screw, pole Pole Coil, field Holder, brush Mounting kit (bolt, washer) Cover kit (brush end cover, screws) Brush kit (brushes, spring, screws)

# FOR ASSY.

UNIT

1 2 1 1 1 4 4 1 1 1 1 1

2.44

FIGURE # 2.25 DRIVE MOTOR ASSEMBLY (27895-00, 5BC48JB471) G.E.

2.45

Return

AUGUST 1991

FIG ITEM # # PART # 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25

1 300546-000 2 300544-000 3 300542-000 4 300553-000 5 300554-000 6 300545-000 7 300575-000 * 300578-000 * 300579-000 8 300577-000 9 300576-000 10 300555-000 11 300573-000 12 300571-000 13 300572-000 14 300540-000 15 300574-000 16 300581-000 17 300556-000 18 300558-000 19 300582-000 20 300583-000 21 300585-000 22 300560-000 23 300584-000 24 300580-000 25 300541-000 26 300553-000

NAME Nut Washer, flat Gasket Bushing Washer Lockwasher Holder, brush Screw, brush terminal Screw, brush holder mounting Spring, brush Brush Screw, pole End, shield Screw, clamp Cover, brush Washer Terminal Coil, field Pole, main Bearing Armature End, shield Screw Bearing Seal, shaft Shell, stator Bushing Washer

# FOR ASSY.

UNIT

8 4 4 2 4 4 1 4 4 4 4 8 1 2 1 2 2 1 4 1 1 1 4 1 1 1 2 2

* - NOT SHOWN

AUGUST 1991

Return

2.46

FIGURE # 3.1 HYDRAULIC SCHEMATIC

LIFT CYLINDER

2950 PSI±50

M 1.2

PUMP AND VALVE CONTROL

3.1

Return

AUGUST 1991

FIGURE # 3.2 HYDRAULIC SCHEMATIC SYMBOLS

COMPONENT ENCLOSURE

HYDRAULIC LINES JOINING

MOTOR (ELECTRIC)

HYDRAULIC PUMP

FILTER

RESERVOIR (VENTED) CYLINDER (SINGLE ACTING) CYLINDER (DOUBLE ACTING)

CHECK VALVE

HYDRAULIC LINES CROSSING

AUGUST 1991

Return

3.2

FIGURE # 3.3 RESISTOR HYDRAULIC SYSTEM

3.3

Return

AUGUST 1991

FIG ITEM # # PART # 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3

1 2 3 4 5 6 7 8 9 10 11 12 13

27277-01 11143-05 14972-05 20177-01 11170-05 49358-03 14920-02 12391-05 27115-00 20895-00 22012-03 12391-05 15609-06

AUGUST 1991

Return

NAME Pump & motor assembly (See Fig.# 3.5) Screw, cap Adapter Clamp Nut Hose Tee O ring Retainer Cylinder assembly (See Fig.# 3.6) Elbow, 90° O ring Hose

# FOR ASSY. 1 2 1 1 1 1 1 1 2 2 1 1 1

UNIT 24 VOLT

3.4

FIGURE # 3.4 TRANSISTOR HYDRAULIC SYSTEM

3.5

Return

AUGUST 1991

FIG ITEM # # PART # 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4

1 2 3 4 5 6 7 8 9 10 11 12 13

27277-01 11143-05 14972-05 49358-01 15818-06 22012-03 12391-05 27115-00 20895-00 14920-02 12391-05 11170-05 20177-01

AUGUST 1991

Return

NAME Pump & motor assembly (See Fig.# 3.5) Screw, cap Adapter Hose Hose Elbow, 90° O ring Retainer Cylinder assembly (See Fig.# 3.6) Tee O ring Nut Clamp

# FOR ASSY. 1 2 1 1 1 1 2 2 1 1 1 1 1

UNIT 24 VOLT

3.6

FIGURE # 3.5 PUMP AND MOTOR ASSEMBLY (27277-01)

3.7

Return

AUGUST 1991

FIG ITEM # # PART # 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

202394 201480 13928-00 202332 202334 202393 202315 201476 202391 202392 202324 202333 201450 201481 201512 201489 201487 201484 201514 202395 201504 201448 201516 201493 201486 201485 201497 201466 202389 202397 201226

AUGUST 1991

Return

NAME Breather Reservoir Magnet Pump, 1.2 Screw Seal, shaft O ring Adapter Fitting, pipe Cap, threaded Coupler Motor, 24 volt (See Fig.# 2.24) Pin, dowel Spring and ball assembly Screw, relief adjustment Cap, relief Cap, check Spring and ball assembly Retainer, spring Plug Elbow, 90° Screw Solenoid, 24 volt Stem, release Cap, release Spring and ball assembly Bracket Cover Tube, return Cover, suction Screw

# FOR ASSY. 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 1 1 1 1 1 1 1 1 4

UNIT

24 VOLT

24 VOLT 24 VOLT

3.8

FIGURE # 3.6 LIFT CYLINDER ASSEMBLY (20895-00)

3.9

Return

AUGUST 1991

FIG ITEM # # PART # 3.6 3.6 3.6 3.6 3.6 3.6

1 2K 3K 4K 5 K

NA NSS NSS NSS NA 20961-00

NAME Rod Ring Wiper Seal Tube Kit, seal (CONTAINS ITEMS MARKED WITH "K")

# FOR ASSY.

UNIT

1 1 1 1 1 1

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

AUGUST 1991

Return

3.10

FIGURE # 4.1 SHIELDING ASSEMBLY

4.1

Return

AUGUST 1991

FIG ITEM # # PART # 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1

1 2 3 4 5 6 7 8 9 10 10 10 11 12 13 14 15 16 17 18 19 20

11429-04 11016-02 27518-00 27515-01 11813-06 20983-00 11009-05 11261-05 27827-03 20938-01 27057-04 27057-05 27576-01 11143-06 11143-14 27576-02 20981-00 49942-00 11073-26 27141-01 20904-01 27142-00

AUGUST 1991

Return

NAME

# FOR ASSY.

Pin, cotter Washer, flat Rod, door Spring Grommet Shield, top Lockwasher Nut Frame, carrier Retainer, standard battery Retainer, 27.25" battery Retainer, 23.25" battery Shield, right hand bottom Screw, cap Screw, cap Shield, left hand bottom Shield, right hand door Spring Pin, roll Rod, door Bumper Shield, left hand door

2 17 1 1 1 1 15 15 1 2 2 2 1 2 2 1 1 1 2 1 2 1

UNIT

4.2

FIGURE # 4.2 CARRIER FRAME ASSEMBLY

4.3

Return

AUGUST 1991

FIG ITEM # # PART # 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2

1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 20 21 22 23 24 25 26

27848-00 20956-00 11176-09 11073-06 27827-03 11894-12 25170-00 11936-04 25194-01 49787-00 11170-06 11806-10 27006-00 27006-02 27849-00 11143-06 11170-12 11936-07 26325-01 11016-06 20950-00 11009-12 14992-06 27823-00 25189-02 25204-03 25203-03

AUGUST 1991

Return

NAME Handrail Cover Screw, machine Pin, roll Frame, carrier Screw, cap Eccentric, adjuster Washer, thrust Bearing Bumper Nut Nut, jum Shim, .25" Shim, .120" Caster, spring loaded (See Fig.# 4.3) Screw, cap Nut Washer, thrust Bearing Washer, flat Pivot Lockwasher Screw, cap Platfrom, rider Bearing Roller Shaft, roller

# FOR ASSY.

UNIT

1 1 6 2 1 2 2 4 2 2 10 2 As Req'd.

As Req'd.

2 8 2 2 2 4 2 2 2 1 8 4 4

4.4

FIGURE # 4.3 CASTER ASSEMBLY (27849-00)

4.5

Return

AUGUST 1991

FIG ITEM # # PART # 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

27796-00 11077-04 27810-00 27846-00 11936-17 11805-12 11073-34 27809-00 27813-00 27812-00 27807-00 49929-10 11016-27 15062-00 49910-01 27808-00 27795-00 11160-11 27799-00 11073-04 11205-25 27804-00 11009-05 11854-02

AUGUST 1991

Return

NAME Base, plate Bearing, thrust Seal, felt Frame Washer Nut, slotted Pin, roll Cap, hub Spring, inner Spring, outer Plate, spring Bushing Washer, shim Washer, spacer Bearing, ball Wheel Frame, wheel Fitting, grease Axle Pin, roll Bearing, roller Pin, pivot Lockwasher Screw, cap

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 1 1 2 1 1 1 1 1 1

4.6

FIGURE # 4.4 LIFT FRAME ASSEMBLY

LEFT HAND PULL ROD IS SHOWN.

4.7

Return

AUGUST 1991

FIG ITEM # # PART #

NAME

4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4

Pin, roll Pin, linkage Linkage, upper Bushing Shaft Ring, retainer Frame, lift (See Chart) Shaft Bushing Fork, wheel Washer, race Bearing, sealed Wheel, load Shaft, wheel Fitting, grease Pin Bushing Pin, roll Spring (for pull rods 36" or less long) Spring (for pull rods 42" or longer) Bolt, eye Nut Rod, pull (See Chart) Bushing Pin Bushing Linkage Pin, linkage Pin, lower link Bushing Pin

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19 20 21 22 23 24 25 26 27 28 29 30

11073-20 20287-22 20735-00 15032-09 20783-08 11898-01 See Chart 27608-00 49929-01 27603-00 11936-04 49910-01 27626-01 27610-00 11160-09 27609-00 49929-05 11073-23 6-00015-04 27043-00 20224-00 11261-06 See Chart 49929-03 20287-25 49929-04 27607-00 20784-02 27604-05 15032-01 20287-23

# FOR ASSY.

STANDARD TRUCKS

30 32 36 42 48 54 60 66 72 84 96 114 72/84 72/93 72/96

TRUCK WITH PACKAGE GUARD AND SKID ADAPTER

LH Pull Rod

RH Pull Rod

LIFT FRAME

LH Pull Rod

RH Pull Rod

--------------------------27594-15 27594-16 27594-17 -------------------------------------------------27594-22 27594-23 27594-24 27595-03 27595-14 27595-04

--------------------------27783-13 27783-17 27783-21 ----------------------------------------------------27783-45 27783-53 27783-61 27783-67 27783-67 27783-67

--------------------------27783-14 27783-18 27783-22 ----------------------------------------------------27783-46 27783-54 27783-62 27783-68 27783-68 27783-68

--------------------------27594-38 27594-39 27594-40 ----------------------------------------------------27594-45 27594-46 -------------27595-07 27595-16 27595-08

--------------------------27783-15 27783-19 27783-23 ----------------------------------------------------27783-47 27783-55 -------------27783-69 27783-69 27783-69

--------------------------27783-16 27783-20 27783-24 ----------------------------------------------------27783-48 27783-56 -------------27783-70 27783-70 27783-70

AUGUST 1991

Return

10 2 1 2 2 4 See Chart 2 8 2 4 4 4 2 2 2 2 4 2 4 2 or 4 2 or 4 See Chart 8 2 4 4 2 2 2 2

LIFT FRAME

FIG. FORK # LENGTH

4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4

UNIT

4.8

FIGURE # 4.5 PALLET ENTRY ROLLERS

4.9

Return

AUGUST 1991

FIG ITEM # # PART # 4.5 4.5 4.5 4.5 4.5 4.5 4.5

1 2 3 4 5 6 7

27562-00 14994-07 11016-04 27012-01 27013-00 27519-00 11806-08

AUGUST 1991

Return

NAME Bar, nose Screw, cap Washer, flat Roller Sleeve Bar, mounting Nut, jam

# FOR ASSY.

UNIT

2 6 6 6 6 2 6

4.10

FIGURE # 4.6 SKID ADAPTER AND PACKAGE GUARD ASSEMBLY

4.11

Return

AUGUST 1991

FIG ITEM # # PART # 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6

1 2 3 4 5 6 6 6 7 8 9 10 10 10 11 12 13 14 15 16 17 17 17 17 17 17 18 19 19 19 19 19 19 20

11073-07 11016-03 12319-00 20379-02 20374-00 27506-03 27506-04 27506-05 27501-02 11073-24 27504-01 27509-03 27509-04 27509-05 11073-04 11854-07 20372-00 20015-01 11170-05 27504-02 20382-01 20382-03 20382-05 20382-07 20382-09 20382-11 20720-05 20371-01 20371-03 20371-05 20371-07 20371-09 20371-11 20373-00

AUGUST 1991

Return

NAME Pin, roll Washer, flat Spring Mounting, hook Hook Side bar Side bar Side bar Shaft, pivot Pin, roll Spacer (with hole) Bar, tie Bar, tie Bar, tie Pin, roll Screw, cap Bracket Bar, brace Nut Spacer (without hole) Support Support Support Support Support Support Plate, back-up Block Block Block Block Block Block Pin, mounting

# FOR ASSY. 6 1 1 1 1 1 1 1 1 2 2 1 1 1 2 2 2 1 2 2 2 2 2 2 2 2 1 4 4 4 4 4 4 2

UNIT

36 long 42 long 48 long

36 long 42 long 48 long

6" high 7" high 8" high 9" high 10" high 11" high 6" high 7" high 8" high 9" high 10" high 11" high

4.12

FIGURE # 4.7 REMOVABLE LOAD BACKREST

4.13

Return

AUGUST 1991

FIG ITEM # # PART #

NAME

4.7 4.7

Backrest, 48 inch load Backrest, 60 inch load

1 1

27617-03 27617-02

AUGUST 1991

Return

# FOR ASSY.

UNIT

1 1

48 inch 60 inch

4.14

FIGURE # 7.1 SPECIAL TOOLS AND LUBRICATIONS

7.1

Return

AUGUST 1991

FIG ITEM # # PART # 7.1 7.1 7.1

1 2 3

49670-00 200025 202154

AUGUST 1991

Return

NAME Lubricant, lift truck Lubricate, 2 oz. Molykote Adapter, flush and hard to reach

# FOR ASSY.

UNIT

1 1 1

7.2

Return

MODEL HX 65 ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX This Numerical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers.

PART #

FIG. #

ITEM #

PART #

FIG. #

ITEM #

11003-05 11004-03 11004-03 11004-03 11009-01 11009-02 11009-02 11009-03 11009-04 11009-04 11009-04 11009-04 11009-04 11009-04 11009-04 11009-04 11009-05 11009-05 11009-05 11009-05 11009-06 11009-08 11009-08 11009-12 11015-09 11015-09 11015-34 11015-35 11015-35 11016-02 11016-02 11016-02 11016-02 11016-02 11016-02 11016-02 11016-02 11016-03 11016-03 11016-03 11016-03 11016-03 11016-03 11016-03 11016-04 11016-04 11016-06 11016-21 11016-21

1.4 2.6 2.12 2.9 2.19 2.19 2.6 2.19 2.17 2.11 2.19 2.18 2.10 2.3 2.5 2.4 4.3 1.1 4.1 1.5 1.4 1.4 1.1 4.2 1.5 1.4 1.4 1.5 1.4 1.2 2.19 4.1 2.17 1.3 2.3 2.4 2.10 2.6 2.5 2.6 2.11 4.6 2.4 2.10 2.19 4.5 4.2 2.9 2.4

18 15 5 6 20 13 5 3 29 21 8 17 30 5 21 33 23 22 7 19 32 20 19 21 24 14 10 26 15 29 27 2 17 32 28 25 24 34 3 4 3 2 11 11 7 3 19 2 16

11016-21 11016-23 11016-23 11016-25 11016-27 11020-28 11025-14 11025-16 11030-05 11030-06 11039-34 11045-02 11045-02 11045-02 11045-02 11045-02 11045-02 11045-02 11045-02 11045-02 11045-02 11045-02 11045-02 11045-02 11047-03 11047-03 11047-16 11047-16 11047-16 11047-19 11047-19 11047-30 11047-30 11072-03 11072-03 11072-13 11072-13 11072-13 11072-13 11073-04 11073-04 11073-04 11073-06 11073-07 11073-15 11073-20 11073-23 11073-24 11073-26

2.12 2.17 2.3 2.19 4.3 1.4 1.1 1.3 4.4 1.5 1.5 2.10 1.1 2.11 2.3 2.11 2.18 2.19 2.5 2.5 1.5 2.4 2.6 2.11 1.3 1.2 2.11 2.18 2.5 1.2 1.3 1.2 1.3 2.19 2.19 1.3 1.2 1.3 1.2 1.1 4.6 4.3 4.2 4.6 1.4 4.4 4.4 4.6 4.1

21 * 20 4 13 9 18 22 13 22 28 31 3 22 6 30 18 9 22 11 1 34 3 11 26 24 1 1 1 39 38 22 25 * * 14 15 8 8 13 11 20 4 1 7 1 15 8 17

AUGUST 1991

Return

99.1

MODEL HX 65 ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

11073-26 11073-26 11073-29 11073-31 11073-34 11077-04 11143-05 11143-05 11143-06 11143-06 11143-10 11143-14 11160-09 11160-11 11170-01 11170-01 11170-02 11170-02 11170-02 11170-04 11170-04 11170-04 11170-04 11170-05 11170-05 11170-05 11170-05 11170-05 11170-05 11170-05 11170-06 11170-06 11170-06 11170-06 11170-06 11170-12 11176-01 11176-01 11176-09 11205-24 11205-25 11261-02 11261-02 11261-04 11261-04 11261-05 11261-06 11271-06 11429-04 11429-04 11445-02 11805-12

1.2 1.3 1.2 1.5 4.3 4.3 3.3 3.4 4.1 4.2 1.4 4.1 4.4 4.3 2.12 2.9 2.17 2.12 2.3 2.12 2.6 2.9 1.1 4.6 3.3 2.17 3.4 2.4 2.3 2.1 2.4 2.5 4.2 2.11 2.10 4.2 1.3 1.2 4.2 1.5 4.3 2.6 2.4 2.11 2.5 4.1 4.4 1.5 4.1 1.1 1.4 4.3

46 50 21 11 7 2 2 2 12 15 33 13 15 18 20 1 * 25 21 16 9 8 5 15 5 18 12 26 29 25 10 2 11 2 10 16 11 11 3 21 21 6 17 9 9 8 21 15 1 11 28 6

11806-08 11806-10 11806-14 11813-06 11813-06 11813-16 11813-16 11816-02 11823-01 11823-01 11823-01 11823-05 11823-06 11823-06 11823-27 11852-17 11852-52 11854-02 11854-02 11854-02 11854-03 11854-04 11854-07 11859-03 11878-02 11878-05 11880-03 11880-05 11880-06 11880-06 11880-08 11880-08 11880-08 11880-08 11880-08 11885-03 11885-03 11885-05 11885-06 11885-06 11890-03 11894-12 11898-01 11936-04 11936-04 11936-04 11936-04 11936-07 11936-17 12319-00 12391-05 12391-05

4.5 4.2 1.4 4.1 1.1 1.3 1.2 1.4 2.4 2.10 2.12 2.3 2.10 2.4 2.3 1.1 1.3 1.3 4.3 1.2 1.1 1.5 4.6 1.4 1.5 1.5 2.19 2.19 2.12 2.9 2.17 2.3 1.4 2.10 2.4 2.17 2.3 2.19 2.12 2.6 1.5 4.2 4.4 4.4 4.2 1.3 1.2 4.2 4.3 4.6 3.4 3.4

7 12 3 5 21 30 55 17 21 28 18 8 6 6 12 7 24 33 24 30 1 18 12 12 16 4 21 22 4 5 21 26 4 4 4 * 22 12 3 14 6 6 6 11 8 47 43 17 5 3 11 7

99.2

Return

AUGUST 1991

MODEL HX 65 ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

12391-05 12391-05 12459-00 13813-19 13928-00 14892-01 14892-01 14892-02 14892-03 14892-03 14900-00 14900-00 14913-08 14915-01 14915-03 14920-02 14920-02 14939-00 14972-05 14972-05 14986-03 14986-03 14986-03 14986-03 14986-03 14992-06 14994-07 14994-08 14994-15 14999-01 15032-01 15032-09 15062-00 15609-06 15818-06 200025 200076 200076 200077 200077 200077 200077 200078 200078 200079 200079 200080 200080 200081 200081 200081 200081

3.3 3.3 1.4 1.1 3.5 1.3 1.2 1.2 1.3 1.2 1.2 1.3 2.4 0.1 0.1 3.4 3.3 2.10 3.3 3.4 2.17 1.4 2.10 2.4 2.3 4.2 4.5 1.1 1.4 1.5 4.4 4.4 4.3 3.3 3.4 7.1 2.8 2.20 2.7 2.20 2.21 2.8 2.20 2.8 2.20 2.8 2.8 2.20 2.8 2.20 2.7 2.21

12 8 13 12 3 28 26 37 27 25 14 13 12 9 8 10 7 18 3 3 19 6 7 7 24 22 2 20 19 17 29 4 14 13 5 2 1 1 2 2 2 2 3 3 4 4 5 5 6 6 6 6

200082 200082 200083 200083 200084 200084 200085 200085 200086 200086 200087 200087 200088 200088 200089 200089 200090 200091 200091 200092 200092 200093 200093 200094 200094 200094 200094 200095 200095 200095 200095 200096 200096 200096 200096 200097 200097 20015-01 20067-00 20069-01 20070-01 20071-01 201215 201215 201215 201215 201226 201259 201259 201262 201262 201266

2.8 2.20 2.8 2.20 2.8 2.20 2.20 2.8 2.8 2.20 2.20 2.8 2.8 2.20 2.20 2.8 2.8 2.8 2.20 2.8 2.20 2.8 2.20 2.21 2.8 2.20 2.7 2.20 2.20 2.8 2.21 2.7 2.8 2.21 2.20 2.8 2.20 4.6 1.5 1.1 1.1 1.4 2.20 2.8 2.21 2.7 3.5 2.21 2.7 2.21 2.7 2.7

7 7 8 8 9 9 11 11 13 13 14 14 15 15 18 18 19 20 20 21 21 22 22 19 24 24 10 25 19 25 9 9 26 8 26 27 27 14 12 15 16 27 12 12 14 15 31 11 12 4 4 13

AUGUST 1991

Return

99.3

MODEL HX 65 ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

201266 201267 201267 20134-00 201367 201367 201367 201367 201368 201368 201368 201368 201372 201372 201372 201372 20140-01 20140-01 20140-02 20140-02 20141-00 20141-00 201448 201450 201466 201476 201480 201481 201484 201485 201486 201487 201489 201493 201497 201504 20151-00 20151-00 20151-00 20151-00 201512 201514 201516 20159-02 20159-02 20160-05 20160-08 20161-00 20161-00 20161-00 20161-00 20161-00

2.21 2.8 2.20 1.4 2.20 2.7 2.21 2.8 2.8 2.20 2.21 2.7 2.7 2.8 2.21 2.20 2.6 2.19 2.6 2.19 2.6 2.19 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 2.4 2.3 2.17 2.10 3.5 3.5 3.5 2.11 2.5 2.6 2.19 2.17 2.5 2.11 2.10 2.3

12 10 10 2 23 14 13 23 16 16 16 17 18 17 17 17 16 16 11 15 12 14 22 13 28 8 2 14 18 26 25 17 16 24 27 21 22 11 6 27 15 19 23 12 12 10 18 28 20 20 29 4

20161-00 20161-00 20163-01 20163-01 20163-02 20163-04 20163-07 20163-07 20163-33 20163-33 20163-34 20163-34 20163-35 20163-36 20163-36 20163-36 20163-37 20163-37 20163-38 20163-38 20163-39 20163-39 20163-40 20163-49 20163-53 20163-55 20163-55 20163-55 20163-85 20177-01 20177-01 201891 201893 201895 201896 201897 201899 201900 201902 201903 201904 201906 201910 201962 201962 201963 201963 201964 201964 201965 201966 201966

2.4 2.18 2.4 2.12 2.3 2.4 2.10 2.3 2.10 2.4 2.4 2.10 2.4 2.10 2.4 2.3 2.4 2.10 2.10 2.4 2.10 2.4 2.12 2.12 2.10 2.12 2.4 2.10 2.6 3.4 3.3 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.7 2.21 2.7 2.21 2.7 2.21 2.21 2.7 2.21

32 16 31 23 23 2 2 7 17 29 28 21 27 9 9 9 1 1 20 30 26 23 17 1 22 24 18 16 23 13 4 5 1 18 4 17 16 13 6 12 7 15 10 1 1 3 3 5 5 7 11 10

99.4

Return

AUGUST 1991

MODEL HX 65 ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

201967 201967 202004 202009 20208-00 20208-00 202154 20224-00 202315 202324 202332 202333 202334 202350 202357 202358 202359 202389 202391 202392 202393 202394 202395 202397 202403 202404 202406 202407 202408 202409 202411 202412 202413 20262-01 20287-19 20287-22 20287-23 20287-25 20323-00 20329-01 20329-01 20371-01 20371-03 20371-05 20371-07 20371-09 20371-11 20372-00 20373-00 20374-00 20379-02 20382-01

2.7 2.21 2.21 2.19 2.17 2.3 7.1 4.4 3.5 3.5 3.5 3.5 3.5 2.22 2.24 2.24 2.24 3.5 3.5 3.5 3.5 3.5 3.5 3.5 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 1.4 1.1 4.4 4.4 4.4 1.4 1.2 1.3 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6

16 15 18 * 2 2 3 20 7 11 4 12 5 K 12 11 10 29 9 10 6 1 20 30 1 2 3 6 5 7 8 9 4 27 12 2 30 24 5 27 29 19 19 19 19 19 19 13 20 5 4 17

20382-03 20382-05 20382-07 20382-09 20382-11 204237 204238 204239 204240 20433-02 20433-02 20433-02 20479-00 20479-00 20479-00 20479-00 20497-00 20536-00 20720-05 20735-00 20761-00 20783-08 20784-02 20892-01 20894-00 20895-00 20895-00 20897-00 20898-00 20899-00 20904-01 20912-00 20912-00 20913-00 20913-00 20938-01 20950-00 20956-00 20961-00 20970-00 20981-00 20983-00 21074-02 21074-02 21074-03 21542-10 21542-12 22012-03 22012-03 22226-01 22226-03 22784-05

4.6 4.6 4.6 4.6 4.6 2.13 2.13 2.7 2.7 2.10 2.17 2.4 2.10 2.4 2.3 2.17 1.1 1.5 4.6 4.4 2.6 4.4 4.4 1.4 1.4 3.3 3.4 1.4 1.4 1.4 4.1 2.19 2.6 2.11 2.5 4.1 4.2 4.2 3.6 1.1 4.1 4.1 2.12 2.9 2.4 1.2 1.3 3.4 3.3 2.6 2.19 4.4

17 17 17 17 17 23 14 8 7 19 7 19 5 5 25 20 4 13 18 3 2 5 27 29 31 10 9 1 30 21 19 17 17 10 10 10 20 2 K 17 15 6 22 3 15 34 40 6 11 8 24 28

AUGUST 1991

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99.5

MODEL HX 65 ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

23015-01 23024-00 23026-00 23026-00 23030-00 23030-00 23032-00 23033-00 23034-00 23035-00 23036-00 23036-00 23037-00 23037-00 23040-00 23040-00 23040-00 23040-00 23040-00 23040-00 23044-00 23044-00 23044-01 23044-01 23044-02 23044-02 23061-00 23061-00 23067-00 23067-00 23078-00 23078-00 23080-00 23081-00 23081-00 23081-00 23124-00 23139-00 23139-00 23187-00 23214-00 23214-00 23228-01 23228-01 23241-00 23241-00 23244-00 23244-00 23309-01 23309-01 23309-01 23309-01

2.19 1.2 1.2 1.3 1.2 1.3 1.2 1.2 1.2 1.2 1.2 1.3 1.3 1.2 1.3 1.2 1.2 2.3 1.3 2.17 1.3 1.2 1.2 1.3 1.2 1.3 1.3 1.2 1.2 1.3 1.2 1.3 1.1 1.3 2.3 1.2 1.3 1.2 1.3 2.19 1.3 1.2 2.3 2.17 1.2 1.3 1.3 1.2 2.17 2.3 2.10 2.4

5 41 38 42 47 51 45 13 23 20 4 4 7 7 3 3 16 30 15 23 55 52 51 54 50 53 52 49 10 10 40 43 8 58 33 56 35 1 1 11 12 12 13 12 35 41 34 31 16 27 23 24

23369-00 23369-00 23369-00 23376-00 23380-00 23381-00 23382-00 23383-00 23384-00 24070-00 24450-00 25170-00 25189-02 25194-01 25203-03 25204-03 25337-00 25901-00 25901-00 25901-00 25902-00 25903-00 25904-00 25920-00 25922-03 25922-04 25925-00 25926-00 25929-00 25935-02 25938-01 25939-00 25984-01 25988-00 26325-01 27006-00 27006-02 27012-01 27013-00 27043-00 27046-00 27057-04 27057-05 27085-00 27096-01 27115-00 27115-00 27141-01 27142-00 27185-01 27210-00 27210-00

1.2 2.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 2.4 1.5 4.2 4.2 4.2 4.2 4.2 2.12 1.4 2.11 2.5 1.4 1.4 1.4 1.5 1.4 1.4 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 4.2 4.2 4.2 4.5 4.5 4.4 1.1 4.1 4.1 0.1 2.17 3.4 3.3 4.1 4.1 2.12 1.2 1.3

42 34 45 44 20 19 21 49 23 14 23 7 24 9 26 25 19 8 15 15 24 16 23 9 25 25 10 7 8 14 2 25 3 27 18 13 13 4 5 19 2 10 10 4 8 8 9 18 20 26 6 6

99.6

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AUGUST 1991

MODEL HX 65 ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

27212-00 27212-00 27257-00 27258-00 27259-04 27259-04 27259-04 27259-04 27259-04 27262-00 27264-00 27265-00 27266-00 27266-00 27266-00 27267-03 27267-03 27267-03 27270-00 27270-00 27272-00 27277-00 27277-01 27277-01 27277-01 27277-01 27277-01 27277-01 27277-01 27277-01 27291-00 27291-00 27298-00 27299-00 27299-01 27299-01 27300-00 27301-04 27301-05 27302-00 27302-00 27302-00 27303-00 27303-00 27303-00 27311-00 27312-00 27312-00 27312-00 27313-00 27313-00 27313-00

1.3 1.2 2.6 2.6 2.3 2.11 2.5 2.10 2.4 2.6 2.12 2.9 2.3 2.4 2.5 2.10 2.11 2.3 2.12 2.6 2.6 2.11 3.3 2.4 2.17 2.5 2.10 2.18 3.4 2.3 1.3 1.2 1.2 1.3 1.2 1.1 1.1 1.1 1.1 1.2 2.3 1.3 1.2 1.3 2.17 2.17 1.2 1.3 2.17 2.17 1.2 1.3

5 5 19 22 15 4 4 8 8 13 2 4 16 13 6 13 6 17 6 25 1 19 1 3 3 19 3 3 1 3 36 36 32 39 33 14 9 6 6 57 1 59 42 45 26 9 56 58 22 1 57 59

27315-00 27318-00 27319-00 27325-01 27325-01 27329-00 27339-04 27339-05 27488-00 27501-02 27504-01 27504-02 27506-03 27506-04 27506-05 27509-03 27509-04 27509-05 27515-01 27518-00 27519-00 27523-00 27523-00 27529-01 27541-00 27541-00 27562-00 27576-01 27576-02 27594-15 27594-16 27594-17 27594-22 27594-23 27594-24 27594-38 27594-39 27594-40 27594-45 27594-46 27595-03 27595-04 27595-07 27595-08 27595-14 27595-16 27603-00 27607-00 27608-00 27609-00 27617-02 27617-03

2.19 2.19 2.19 2.17 2.18 2.19 1.1 1.1 4.2 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.1 4.1 4.5 1.2 1.3 1.1 1.2 1.3 4.5 4.1 4.1 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.7 4.7

6 25 1 15 8 26 6 6 1 7 9 16 6 6 6 10 10 10 4 3 6 48 46 10 44 48 1 11 14 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 10 26 8 16 1 1

AUGUST 1991

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99.7

MODEL HX 65 ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

27626-00 27626-00 27692-00 27692-00 27693-00 27693-00 27693-00 27693-02 27783-13 27783-14 27783-15 27783-16 27783-17 27783-18 27783-19 27783-20 27783-21 27783-22 27783-23 27783-24 27783-45 27783-46 27783-47 27783-48 27783-53 27783-54 27783-55 27783-56 27783-61 27783-62 27783-67 27783-68 27783-69 27783-70 27795-00 27796-00 27799-00 27804-00 27807-00 27808-00 27809-00 27810-00 27812-00 27813-00 27820-00 27823-00 27827-03 27827-03 27846-00 27849-00 27895-00 27910-04

4.4 4.4 2.6 2.19 2.6 2.12 2.9 2.19 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 1.5 4.2 4.1 4.2 4.3 4.2 2.18 2.17

14 14 7 28 18 15 7 10 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 17 1 19 22 11 16 8 3 10 9 5 23 9 5 4 14 11 4

99.8

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PART #

FIG.#

ITEM #

27910-04 27910-05 27910-05 29018-00 29019-00 29020-00 29304-00 29304-00 29304-00 300207-001 300540-000 300541-000 300542-000 300544-000 300545-000 300546-000 300553-000 300553-000 300554-000 300555-000 300556-000 300558-000 300560-000 300571-000 300572-000 300573-000 300574-000 300575-000 300576-000 300577-000 300578-000 300579-000 300580-000 300581-000 300582-000 300584-000 300585-000 300593-000 300771-000 301353-000 301385-000 301434-000 49350-00 49358-01 49358-03 49367-01 49377-05 49384-00 49384-01 49384-03 49506-03 49506-03

2.18 2.17 2.18 1.4 1.5 1.5 1.3 2.17 1.2 0.1 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 0.1 0.1 0.1 0.1 2.17 3.4 3.3 2.19 0.1 0.1 0.1 0.1 2.3 1.2

5 4 5 26 29 20 57 27 54 * 14 25 3 2 6 1 26 4 5 10 17 18 22 12 13 11 15 7 9 8 * * 24 16 19 23 21 20 2 12 * * 10 4 6 19 5 10 6 14 31 53

AUGUST 1991

MODEL HX 65 ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

49506-03 49506-03 49519-03 49519-03 49519-04 49519-04 49519-04 49519-06 49519-06 49521-00 49525-01 49525-01 49525-04 49525-04 49536-00 49548-00 49549-00 49549-00 49605-00 49606-00 49607-00 49607-00 49670-00 49751-19 49771-00 49771-01 49771-01 49771-01 49779-00 49780-00 49787-00 49804-00 49815-00 49815-00 49831-00 49831-00 49852-03 49852-03 49852-03 49852-03 49853-01 49853-01 49853-01 49853-01 49853-04 49853-04 49854-01 49854-01 49854-04 49854-04 49854-05 49854-05

2.17 1.3 1.3 1.2 1.3 1.2 1.3 1.3 1.2 2.19 1.3 1.2 1.2 1.3 0.1 2.19 1.3 1.2 2.17 2.17 2.3 2.17 7.1 1.5 2.3 2.19 2.19 2.19 2.10 0.1 4.2 0.1 2.17 2.3 2.3 2.17 2.23 2.23 2.14 2.14 2.14 2.23 2.23 2.14 2.14 2.23 2.14 2.23 2.14 2.23 2.14 2.23

24 56 2 2 37 19 18 17 18 23 9 9 17 16 7 2 31 28 13 14 32 25 1 30 18 * * * 12 15 10 * 11 10 19 5 9 3 3 9 11 11 4 4 10 10 2 2 2 2 8 8

AUGUST 1991

Return

PART #

FIG.#

ITEM #

49855-05 49855-21 49855-31 49855-32 49855-32 49855-37 49855-38 49856-01 49856-01 49856-01 49856-01 49856-03 49856-03 49856-03 49856-03 49856-04 49856-04 49856-04 49856-05 49856-05 49856-08 49856-09 49856-09 49856-10 49856-10 49856-10 49856-10 49856-109 49856-11 49856-11 49856-110 49856-110 49856-111 49856-111 49856-12 49856-12 49856-58 49856-70 49856-73 49856-75 49856-80 49856-81 49910-01 49910-01 49929-01 49929-01 49929-03 49929-04 49929-05 49929-10 49942-00 50001-11

2.14 2.23 2.14 2.23 2.18 2.14 2.23 2.11 2.5 2.5 2.11 2.5 2.10 2.11 2.18 2.11 2.5 2.18 2.11 2.5 2.18 2.14 2.14 2.14 2.5 2.11 2.14 2.18 2.11 2.5 2.23 2.23 2.23 2.23 2.5 2.11 2.18 2.6 2.18 2.18 2.18 2.18 4.4 4.3 4.4 1.4 4.4 4.4 4.4 4.3 4.1 2.6

1 1 1 1 2 7 7 18 5 18 5 17 15 17 12 16 16 13 7 7 15 12 5 13 14 14 6 4 8 8 12 5 6 13 13 13 14 24 9 10 7 6 12 15 9 22 23 25 17 12 16 20 99.9

MODEL HX 65 ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

50003-01 50022-01 50022-01 52-00221-00 52-00224-00 52-00254-00 52-00257-00 52-00259-00 52-07901-03 52-07901-03 52-07901-03 6-00015-04

2.6 2.19 2.19 0.1 0.1 0.1 0.1 0.1 2.4 2.3 2.10 4.4

21 * * 1 1 1 1 11 20 14 14 18

99.10

Return

PART #

FIG.#

ITEM #

AUGUST 1991

PARTS MANUAL Manual Number 9108 Manual Part Number 301434-001 HX65 ELECTRIC LOW LIFT PALLET TRUCK

Read and observe all warnings on this unit before operating it.

DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.

ISSUED AUGUST 1993

Return

HX65

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order.

The pictorial reference number is not needed and including it can only add confusion.

The regulations imposed by OSHA make it mandatory that alterations of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulation apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)).

Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory.

In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information.

All prices are FOB factory in Muscatine, Iowa.

Shipping charges are added to the price of the part shipping from the factory.

WHERE TO ORDER

Always order parts from the dealer who sold you your BT PRIME-MOVER. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

BT PRIME-MOVER will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars including truck and mast serial number, proposed changes, new heights of lift, etc.

If the change is approved, authorization will be sent as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS

Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. THE BT PRIME-MOVER Co. cannot accept responsibility for parts returned without authorization.

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

2

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AUGUST 1993

GENERAL INFORMATION INDEX

RIGHT-HAND AND LEFT-HAND SIDES

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies.

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

ABBREVIATIONS AND TERMS NA - Not Available NSS - Not Sold Separately As Req'd. - Use as required K - Parts of a kit * - Not shown on drawing See Fig.# - See Figure # for further break down of parts.

CHANGES

When changes are made to the machine, revised pages for this manual will be issued.

These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

A. Right Side B. Rear C. Left Side D. Front PART LIST

The FIGURE #, describes the figure you are on. The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: FIG ITEM # #

PART #

NAME

# FOR ASSY.

3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 40092-01 40092-02 40092-03 40092-04 40092-05 52-05069-00 300284-000 200037 NSS NA 200028

Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Fitting, bulkhead Tube assembly Fuse Cylinder, freelift (See Fig.# 3.6) Cylinder, freelift (See Fig.# 3.6) Cylinder, freelift (See Fig.# 3.6) Cylinder, freelift (See Fig.# 3.6) Cylinder, freelift (See Fig.# 3.6) Hose Motor, OHIO pump (See Fig.# 2.10) Pump assembly, lift Pump, lift (See Fig.# 3.8) Plug Kit, seal (CONTAINS ITEMS MARKED WITH "K")

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

12 12 12 12 12 13 14 15 16 16 16 16 16 17 18 19 20 21 K

AUGUST 1993

Return

UNIT 89/180 95/198 108/226 111/240 119/258

89/180 95/198 108/226 111/240 119/258

3

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

4.2 4.3 2.7 2.13 2.21 2.6 2.19 2.19 2.3 2.17

4.3 4.5 2.11 2.23 2.37 2.9 2.33 2.33 2.3 2.29

0.1 2.25

0.1 2.45

2.1 2.2 2.16 2.15

2.1 2.2 2.28 2.27

2.8 2.20 2.12 2.10 2.11

2.13 2.35 2.21 2.17 2.19

2.22 3.1 3.2 3.3 3.4

2.39 3.1 3.2 3.3 3.5

3.6 4.4

3.9 4.7

A,B,C

Carrier Frame Assembly Caster Assembly, Spring Loaded Contactor Assembly, Resistor 2 Speed Contactor Assembly, Resistor Fourth Speed Contactor Assembly, Transistor 1A Control Panel Assembly, Resistor 24 Volt Control Panel Assembly, Transistor w/o field weakening Control Panel Assembly, Transistor with field weakening Control Wiring Harness Assembly, Resistor Control Wiring Harness Assembly, Transistor D

Decals and Parts Assembly Drive Motor Assembly, G.E. E

Electrical Schematic, Resistor Electrical Schematic Symbols, Resistor Electrical Schematic Symbols, Transistor Electrical Schematic, Transistor F

Forward & Rearward Contactor Assembly, Resistor Third Speed Forward & Rearward Contactor Assembly, Transistor Fourth Speed Contactor Panel Assembly, Resistor Fourth Speed Control Wiring, Resistor Fourth Speed Power Component Wiring, Resistor G,H

High Speed Contactor Assembly, Transistor Hydraulic Schematic Hydraulic Schematic Symbols Hydraulic System, Resistor Hydraulic System, Transistor I,J,K,L

Lift Cylinder Lift Frame Assembly 4

Return

AUGUST 1993

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

*

99.1

4.5 2.18 2.14 2.23 3.5 2.24

4.9 2.31 2.25 2.41 3.7 2.43

4.7

4.13

4.1 4.6 10.1

4.1 4.11 10.1

2.9 2.4 2.5 1.3 1.3 1.1 1.4 1.5 1.2 1.2

2.15 2.5 2.7 1.5 1.5 1.1 1.7 1.9 1.3 1.3

M,N

Numerical Index O,P

Pallet Entry Rollers Power Component Wiring, Transistor Power Connector Assembly, Resistor Power Connector Assembly, Transistor Pump and Motor Assembly Pump Motor Assembly, ISKRA 24 Volt

Q,R

Removable Load Backrest S

Shielding Assembly Skid Adapter And Package Guard Assembly Special Tools and Lubrications T

Third Speed Contactor Panel Assembly, Resistor Third Speed Control Wiring, Resistor Third Speed Power Component Wiring, Resistor Thumb Control Resistor Control Handle Assembly Thumb Control Transistor Control Handle Assemlby Transmission and Handle Assembly Transmission Assembly, Part I Transmission Assembly, Part II Twist Grip Resistor Control Handle Assembly Twist Grip Transistor Control Handle Assembly U,V,W,X,Y,Z

AUGUST 1993

Return

5

FIGURE # 0.1 DECALS AND PARTS ASSEMBLY

0.1

Return

AUGUST 1993

FIG ITEM # # PART # 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

1 1 1 1 1 1 2 * 3 4 5 6 7 8 9 10 11 * * *

52-00254-00 52-00257-00 52-00267-00 52-00269-00 52-00237-00 52-00260-00 300771-000 49804-00 NA 27085-00 49377-05 49536-00 14915-03 14915-01 302066-001 NA 49535-00 301385-001 301434-001 300207-001

AUGUST 1993

Return

NAME

# FOR ASSY.

Paint, orange Spray, orange Paint, graphite green Spray, graphite green Paint, safety yellow Spray, safety yellow Box, orange manual Sleeve Tack, metal Decal, rider control Decal, speed control Decal, NO RIDING Plug, small hole Plug, large hole Decal, BT PRIME-MOVER Serial, number plate Decal, WARNING Manual, HX 65 Operator Manual, HX 65 Parts Manual, Lowlift Repair

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

As Req'd.

1 1 4 1 1 1 1 2 2 1 1 1 1 1

UNIT

0.2

FIGURE # 0.2 PARTS LIST INDEX

0.3

Return

AUGUST 1993

FIG ITEM # # PART # 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

1 * 2 2 2 2 2 3 3 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 5 5 5 5 5 5 5 5 5 5 5 5 6 6 7 7 7 7 7 7 8 8 8 8 8 8 9 * *

------------------ Decals and parts list assembly ------------------ Parts list index ------------------ Transmission and handle assembly 27354-04 Twist grip resistor control handle assembly 27354-05 Twist grip transistor control handle assembly 27355-04 Thumb control resistor control handle assembly 27355-05 Thumb control transistor control handle assembly ------------------ Transmission assembly, PART I ------------------ Transmission assembly, PART II ------------------ Resistor electrical schematic ------------------ Resistor electrical schematic symbols ------------------ Resistor control wiring harness assembly ------------------ Resistor third speed control wiring ------------------ Resistor third speed power component wiring 27259-04 Resistor control panel assembly 27693-00 Contactor assembly 27692-00 Forward & Rearward contactor assembly 27266-00 Third speed contactor panel assembly ------------------ Fourth speed control wiring ------------------ Fourth speed power component wiring 27267-03 Fourth speed contactor panel assembly 27185-01 Contactor assembly (Cableform) 49855-31 Resistor power connector assembly SB-175 (RED) 49855-05 Resistor power connector assembly SB-175 (GRAY) 49855-37 Resistor power connector assembly SB-350 (RED) ------------------ Transistor electrical schematic ------------------ Transistor electrical schematic symbols ------------------ Transistor control wiring harness assembly ------------------ Transistor power component wiring Transistor control panel assembly (W/Out field weakening) 27910-05 Transistor control panel assembly (With field weakening) 27910-04 Forward & Rearward contactor assembly 27692-00 1A contactor panel assembly 27963-02 High speed contactor assembly 23015-01 Transistor power connector assembly SB-175 (RED) 49855-32 Transistor power connector assembly SB-175 (GRAY) 49855-21 Transistor power connector assembly SB-350 (RED) 49855-38 301822-000 Hydraulic pump motor assembly Drive motor assembly (5BC48JB471) G.E. 27895-00 ------------------ Hydraulic schematic ------------------ Hydraulic schematic symbols ------------------ Resistor hydraulic system ------------------ Transistor hydraulic system Pump and motor assembly 27341-00 Lift cylinder assembly 27889-00 ------------------ Shield assembly ------------------ Carrier frame assembly Caster assembly 27849-00 ------------------ Lift frame assembly ------------------ Pallet entry rollers ------------------ Skid adapter and package guard assembly ------------------ Removable load backrest ------------------ Special tools and lubrications ------------------ Numerical index

AUGUST 1993

Return

NAME

FIG. # Page 0.1 0.2 1.1 1.2 1.2 1.3 1.3 1.4 1.5 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 2.11 2.12 2.13 2.14 2.14 2.14 2.15 2.16 2.17 2.18 2.19 2.19 2.20 2.21 2.22 2.23 2.23 2.23 2.24 2.25 3.1 3.2 3.3 3.4 3.5 3.6 4.1 4.2 4.3 4.4 4.5 4.6 4.7 10.1 *

0.1 0.3 1.1 1.3 1.3 1.5 1.5 1.7 1.9 2.1 2.2 2.3 2.5 2.7 2.9 2.11 2.13 2.15 2.17 2.19 2.21 2.23 2.25 2.25 2.25 2.27 2.28 2.29 2.31 2.33 2.33 2.35 2.37 2.39 2.41 2.41 2.41 2.43 2.45 3.1 3.2 3.3 3.5 3.7 3.9 4.1 4.3 4.5 4.7 4.9 4.11 4.13 10.1 99.1 0.4

FIGURE # 1.1 TRANSMISSION AND HANDLE ASSEMBLY AND OPTIONAL COAST CONTROL FOR TRANSISTOR CONTROLS ONLY

1.1

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APRIL 1993

FIG ITEM # # PART # 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1

1 2 3 4 5 6 7 8 9 10 11 12

27976-00 23384-00 27975-00 11271-06 27980-00 14994-08 11009-08 11025-14 20970-00 20070-01 20069-01 ------------

1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1

13 14 15 15 16 17 18 19 19 20 21 22 23 24 24 25 26 27 28 29 30 31

27979-00 11073-04 13813-19 20287-19 11429-04 27529-01 11045-02 23080-00 27974-00 41346-00 49788-01 11854-07 27299-01 27300-00 27973-00 11852-17 11873-24 11936-22 27978-00 11695-10 11170-04 27354-04

1.1

31

27354-05

1.1

31

27355-04

1.1

31

27355-05

1.1 1.1 1.1 1.1 1.1 1.1 1.1

32 33 34 35 36 37 38

20497-00 11170-04 11813-06 11009-05 11854-03 27046-00 11045-02

APRIL 1993

Return

NAME

# FOR ASSY.

Shaft Control, Thumb Grip Set Screw Knob Screw. cap Lockwasher Ring, Retainer Plate, Mounting Bearing Washer Transmission assembly (See Fig. #1.4, 1.5) Decal, Coast Control Pin, roll Pin, handle pivot Pin, handle pivot (cold storage) Pin, spring clip Rod, brake Screw, cap Bumper Bumper Spring Bumper Screw Anchor, chain Block Block Screw, socket head Screw Washer, bearing race Flipper bar Bushing Nut, self-locking Handle assembly, Twist grip RESISTOR (See Fig.# 1.2) Handle assembly, Twist grip TRANSISTOR (See Fig.# 1.2) Handle assembly, Thumb control RESISTOR (See Fig.# 1.3) Handle assembly, Thumb control TRANSISTOR (See Fig.# 1.3) Clamp Nut Grommet, rubber Lockwasher Screw, cap Shield, motor Screw, cap

1 2 2 2 2 3 3 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1

UNIT

coast control coast control coast control coast control coast control

coast control coast control coast control coast control coast control coast control coast control coast control coast control coast control

1

RESISTOR

1

TRANSISTOR

1

RESISTOR

1 1 1 4 4 1 1

TRANSISTOR

1.2

FIGURE # 1.2 TWIST GRIP RESISTOR CONTROL HANDLE ASSEMBLY (27354-04) TWIST GRIP TRANSISTOR CONTROL HANDLE ASSEMBLY (27354-05)

1.3

Return

AUGUST 1993

FIG ITEM # # PART # 1 23139-00 1.2 2 49519-03 1.2 3 23040-00 1.2 4 23036-00 1.2 5 27212-00 1.2 6 27210-00 1.2 7 23037-00 1.2 8 11072-13 1.2 9 49525-01 1.2 10 23067-00 1.2 11 11176-01 1.2 12 23214-00 1.2 13 23033-00 1.2 14 14900-00 1.2 15 11072-13 1.2 16 23040-00 1.2 17 49525-04 1.2 18 49519-06 1.2 19 49519-04 1.2 20 23035-00 1.2 21 11073-29 1.2 22 11047-30 1.2 23 23034-00 1.2 24 11047-03 1.2 25 14892-03 1.2 26 14892-01 1.2 27 49994-06 1.2 28 11813-16 1.2 29 49549-00 1.2 30 23244-00 1.2 31 23466-00 1.2 31 23467-00 1.2 32 27291-00 1.2 33 27299-01 1.2 34 21542-10 1.2 35 300661-001 1.2 36 23414-01 1.2 37 14892-02 1.2 38 23026-00 1.2 39 11047-19 1.2 40 23078-00 1.2 41 23024-00 1.2 42 23369-00 1.2 42 27303-00 1.2 43 11936-04 1.2 44 27541-00 1.2 45 23032-00 1.2 46 11073-26 1.2 47 23030-00 1.2 48 27523-00 1.2 49 23061-00 1.2 50 23044-02 1.2 51 23044-01 1.2 52 23044-00 1.2 53 49506-03 1.2 54 29304-00 1.2 55 23081-00 1.2 55 27312-00 1.2 56 27357-00 1.2 56 27356-00 1.2 AUGUST 1993

Return

NAME Reverser assembly Screw, machine Switch Cup, spring Bar, reverser Spring Cover Lockwasher Screw, flathead Plate, switch Screw, truss head Spring Bushing, sleeve Nut Lockwasher Switch Screw, flat head Screw, machine Screw, machine Grip, hand Pin, roll Screw, Allen head Bushing Screw, Allen head 2.25" long Screw, flanged head cap Screw, flanged head cap Screw, flanged button head Grommet Clamp Sheave Pin Pin, cold storage Handle, lower Anchor, chain Chain Link, connector Tube, plastic Screw, flanged head 1.00" long Spring, return Screw, Allen head 1.25" long Plate, anchor Guard, hand Switch, master (RESISTOR) Switch, master (TRANSISTOR) Washer, shim Gear, miter Shaft Pin, roll Washer, stop Bushing, flanged Housing, head Bar, lower Bar, raise Bar, horn Heater (COLD STORAGE) Potentiometer Harness, head wiring (RESISTOR) Harness, head wiring (TRANSISTOR) Harness, main wiring (RESISTOR) Harness, main wiring (TRANSISTOR)

# FOR ASSY. UNIT 1 2 1 1 1 3 1 2 4 1 4 6 1 6 5 3 1 1 4 2 3 2 2 1 2 2 2 1 1 1 1 1 1 1 1 1 1 2 1 2 1 RESISTOR 1 TRANSISTOR 1 1 As Req'd.

2 1 1 1 1 1 1 1 24 VOLT 1 TRANSISTOR 1 RESISTOR 1 1 TRANSISTOR RESISTOR 1 TRANSISTOR 1 1 1.4

FIGURE # 1.3 THUMB CONTROL RESISTOR CONTROL HANDLE ASSEMBLY (27355-04) THUMB CONTROL TRANSISTOR CONTROL HANDLE ASSEMBLY (27355-05)

1.5

Return

AUGUST 1993

FIG ITEM # # PART # 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 44 45 46 47 48 49 50 51 52 53 54 55 56 57 57 58 58

23139-00 49519-03 23040-00 23036-00 27212-00 27210-00 23037-00 11072-13 49525-01 23067-00 11176-01 23214-00 14900-00 11072-13 23040-00 49525-04 49519-06 49519-04 23381-00 23380-00 23382-00 11025-16 23384-00 11852-52 11047-30 11047-03 14892-03 14892-01 49922-06 11813-16 49549-00 23244-00 23466-00 27299-00 21542-12 300661-001 27291-00 23414-00 49519-04 11047-19 23078-00 23026-00 23376-00 23369-00 27303-00 27523-00 29304-00 11936-04 27541-00 23383-00 11073-26 23030-00 23061-00 23044-02 23044-01 23044-00 49506-03 23081-00 27312-00 27357-00 27356-00

AUGUST 1993

Return

NAME Reverser assembly Screw, machine Switch Cup, spring Bar, reverser Spring Cover Lockwasher Screw, flathead Plate, switch Screw, truss head Spring Nut Lockwasher Switch Screw, flat head Screw, machine Screw, machine Washer, special Grip, hand Bushing (tapped) Ring, retainer Control, thumb Screw, flat head Screw, Allen head Screw, Allen head 2.25" long Screw, flanged head cap Screw, flanged head cap Screw, flanged button head Grommet Clamp Sheave Pin Anchor, chain Chain Bar, connector Hand, lower Tube, plastic Screw, round head Screw, Allen head Plate, anchor Spring, return Guard, hand Switch, master (RESISTOR) Switch, master (TRANSISTOR) Bushing, flanged Potentiometer Washer, shim Gear, miter Shaft Pin, roll Washer, stop Housing, head Bar, lower Bar, raise Bar, horn Heater (COLD STORAGE) Harness, head wiring (RESISTOR) Harness, head wiring (TRANSISTOR) Harness, main wiring (RESISTOR) Harness, main wiring (TRANSISTOR)

# FOR ASSY.

UNIT

1 2 1 1 1 3 1 2 4 1 4 6 6 5 3 1 1 4 2 2 2 2 2 2 2 1 2 2 2 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 RESISTOR 1 TRANSISTOR 1 1 TRANSISTOR As Req'd 2 1 1 1 1 1 1 1 1 24 VOLT 1 RESISTOR 1 TRANSISTOR 1 RESISTOR 1 TRANSISTOR 1.6

FIGURE # 1.4 PART I TRANSMISSION ASSEMBLY

1.7

Return

AUGUST 1993

FIG ITEM # # PART # 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4

1 2 3 4 5 6 7 8 9 10 11

20897-00 20134-00 11806-14 11880-08 20323-00 14986-03 11073-15 25901-00 11020-28 11015-34 --------------

1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4

12 13 14 15 16 17 18 19 20 21 22 23 24 25 25

11859-03 12459-00 11015-09 11015-35 25903-00 11816-02 11003-05 14994-15 11009-08 20899-00 49929-01 25904-00 25902-00 25922-03 25922-04

1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4

26 27 27 28 29 30 31 32 33

29018-00 20071-01 20262-01 11445-02 20892-01 20898-00 20894-00 11009-06 11143-10

AUGUST 1993

Return

NAME Bushing Screw, adjusting Nut, jam Screw, machine Switch Nut, twin Pin, roll Motor, drive (See Fig.# 2.25) Bushing O ring Transmission assembly, part II (See Fig.# 1.5) Plug, pipe Vent, air O ring O ring Screw, special Plug, pipe Plug, magnetic Screw, cap Lockwasher Ring, gear case Bushing Adapter, motor Gasket Drive wheel assembly, RUBBER Drive wheel assembly, URETHANE (Not Available on 4 speed) Hub, wheel Tire, rubber Tire, urethane (Not Available on 4 speed) Bolt, wheel Arm, actuating Rod, brake Block, mounting Lockwasher Screw, cap

# FOR ASSY.

UNIT

1 1 1 2 1 1 1 1 2 1 1 1 1 4 4 4 1 1 6 6 1 2 1 1 1 1 1 1 1 5 1 1 1 2 2

RUBBER URETHANE

RUBBER URETHANE

1.8

FIGURE # 1.5 PART II TRANSMISSION ASSEMBLY

1.9

Return

AUGUST 1993

FIG ITEM # # PART # 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

11045-02 25938-01 25984-01 11878-05 27820-00 11890-03 25926-00 25929-00 25920-00 25925-00 11073-31 20067-00 20536-00 25935-02 11271-06 11878-02 14999-01 11854-04 11009-05 29020-00 11205-24 11030-06 24450-00 11015-09 25939-00 11015-35 25988-00 11039-34 29019-00 49751-19

AUGUST 1993

Return

NAME Screw, cap Cover Shim, .010" Nut Case, gear Pin, dowel Plate, brake Disc, brake Rod, brake Lever, brake Pin, roll Spring Seat, spring Cover, gear case Screw, set Nut Screw, cap Screw, cap Lockwasher Gear, drive Bearing Bearing Pinion, motor O ring Shaft O ring Gear Seal, oil Hub, axle Locknut

# FOR ASSY.

UNIT

18 3 As Req'd.

2 1 4 3 2 1 1 1 3 3 1 3 3 2 10 10 1 2 3 1 1 1 1 1 1 1 1

1.10

RESISTOR ELECTRICAL SCHEMATIC

FIGURE # 2.1 RESISTOR ELECTRICAL SCHEMATIC

2.1

Return

AUGUST 1993

FIGURE # 2.2 RESISTOR ELECTRICAL SCHEMATIC SYMBOLS

AUGUST 1993

Return

2.1

FIGURE # 2.3 RESISTOR CONTROL WIRING HARNESS ASSEMBLY

2.3

Return

AUGUST 1993

FIG ITEM # # PART # 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

27357-00 20208-00 27341-00 20161-00 11009-04 11045-02 20163-07 11823-05 20163-36 49815-00 20151-00 11823-27 23228-01 52-07901-03 27259-04 27266-00

2.3

17

27267-03

2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

49771-00 49831-00 11016-23 11170-02 11885-03 20163-02 14986-03 20479-00 11880-08 23309-01 11016-02 11170-05 23040-00 49506-03 49607-00 23081-00 23369-00

AUGUST 1993

Return

NAME Harness assembly (MAIN FRAME) Switch, brake interlock Pump & motor assembly (See Fig.# 3.5) Bar , negative buss Lockwasher Screw, cap Wire assembly Fitting, wire Wire assembly Meter, hour Switch, key Fitting, wire Indicator, battery discharge (BDI) Wire, 16 ga. RED Panel, control (See Fig.# 2.6) Panel assembly, third speed (See Fig.# 2.9) Panel assembly, fourth speed (See Fig.# 2.12) Fitting, wire Thermostat Washer, flat Nut, self locking Screw, round head Wire assembly Nut, twin Switch, lift limit Screw, machine Horn, 24 volt Washer, flat Nut Switch Heater, 24 volt Plug, diode Harness, wiring (handle head) Switch, master (RESISTOR)

# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd.

1 1 1 2 1 2 2 2 1 1 1 2 1 1 1 4 1 1 1 1

UNIT

24 volt

24 volt

24 volt 24 volt

24 volt

24 volt

2.4

FIGURE # 2.4 RESISTOR THIRD SPEED CONTROL WIRING

2.5

Return

AUGUST 1993

FIG ITEM # # PART # 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4

1 2 3 4 5 6 7 8

20163-37 20163-07 27341-00 11880-08 20479-00 11823-06 14986-03 27259-04

2.4 2.4 2.4 2.4 2.4

9 10 11 12 13

20163-36 11170-06 11016-03 14913-08 27266-00

2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4

14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

24070-00 21074-03 11016-21 11261-02 20163-55 20433-02 52-07901-03 11823-01 20151-00 20163-39 23309-01 11016-02 11170-05 20163-35 20163-34 20163-33 20163-38 20163-01 20161-00 11009-04 11045-02

AUGUST 1993

Return

NAME Wire assembly Wire assembly Pump & motor assembly (See Fig.# 3.5) Screw, machine Switch, lift limit Connector, butt Nut, twin Resistor control panel assembly (See Fig.# 2.6) Wire assembly Nut Washer, flat Screw, flate head Third speed control panel assembly (See Fig.# 2.9) Bracket Delay, time Washer, flat Nut Wire assembly Switch, control Wire, RED 16 gauge Connector, stud Switch, key Wire assembly Horn, 24 volt Washer, flat Nut, lock Wire assembly Wire assembly Wire assembly Wire assembly Wire assembly Bar, negative buss Lockwasher Screw, cap

# FOR ASSY. 1 1 1 2 1 As Req'd 1 1 1 4 4 2 1 1 1 2 2 1 1 As Req'd As Req'd 1 1 1 1 1 1 1 1 1 1 1 1 1

UNIT

24 volt

12 volt

24 volt

24 volt

2.6

FIGURE # 2.5 RESISTOR THIRD SPEED POWER COMPONENT WIRING

2.7

Return

AUGUST 1993

FIG ITEM # # PART # 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

11047-16 11170-06 11016-03 27259-04 49856-01 27266-00 49856-05 49856-11 11261-04 20913-00 11045-02 20159-02 49856-12 49856-10 25901-00 49856-04 49856-03 49856-01 27341-00 20161-00 11009-04 11045-02 --------------

AUGUST 1993

Return

NAME Screw, sock head Nut Washer, flat Panel, control (See Fig.# 2.6) Cable assembly Third speed panel assembly (See Fig.# 2.9) Cable assembly Cable assembly Nut Resistor Screw, cap Bracket Cable assembly Cable assembly Drive motor assembly (See Fig.# 2.25) Cable assembly Cable assembly Cable assembly Pump & motor assembly (See Fig.# 3.5) Bar, negative buss Lockwasher Screw, cap Connector assembly (See Fig.# 2.14)

# FOR ASSY.

UNIT

2 8 8 1 1 1 1 1 3 1 3 1 1 2 1 1 1 1 1 1 2 2 1

2.8

FIGURE # 2.6 RESISTOR CONTROL PANEL ASSEMBLY (24 VOLT, 27259-04)

2.9

Return

AUGUST 1993

FIG ITEM # # PART # 2.6 2.6 2.6 2.6 2.6 2.6 2.6

1 2 3 4 5 6 7

27272-00 20761-00 11045-02 11016-23 11009-02 11261-02 27692-00

2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6

8 9 10 11 12 13 14 15 16 17 18

22226-01 11170-04 20160-05 20140-02 20141-00 27262-00 11885-06 11004-03 20140-01 20912-00 27693-00

2.6 2.6 2.6 2.6 2.6 2.6 2.6

19 20 21 22 23 24 25

27257-00 50001-11 50003-01 27258-00 20163-85 49856-70 27270-00

2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6

26K 27K 28K 29K 30K 31K 32K 33K 34

NSS NSS NSS NSS NSS NSS NSS NSS 11016-03

AUGUST 1993

Return

NAME Wire assembly Bracket Screw, machine Washer, flat Lockwasher Nut Contactor, forward & rearward 24 volt (See Fig.# 2.8) Contactor, 24 volt pump Nut Bar, bus Breaker, circuit Breaker, circuit Panel, electrical Screw, machine Screw, cap Breaker, circuit Bar, buss Contactor, 24 volt 2nd speed (See Fig.# 2.7) Bar, buss Lockwasher Screw, cap Bar, buss Wire assembly Cable assembly Kit, interlock switch (CONTAINS ITEMS MARKED WITH "K") Screw, machine Washer, flat Screw, machine Bracket, right hand Bracket, lift hand Screw, machine Switch, interlock Bracket, switch mounting Washer, flat

# FOR ASSY.

UNIT

1 1 6 7 7 7 1 1 2 1 1 1 1 7 4 2 2 1 1 6 6 1 1 1 1 2 2 4 1 1 2 1 1 1

2.10

FIGURE # 2.7 CONTACTOR ASSEMBLY (24 VOLT, 27693-00)

2.11

Return

AUGUST 1993

FIG ITEM # # PART # 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

201962 200077 201963 201262 201964 200081 204240 204239 200096 200095 201966 201259 201266 201367 201215 201967 201368 201372 200094

AUGUST 1993

Return

NAME Base, magnet Coil, 24 volt Frame, magnet Spring (RED) Armature Base, buss Tip, contact Tip, contact Bushing Carrier Tip, movable Cap Spring (GOLD) Washer, flat Nut, lock Clamp Lockwasher Screw, machine Seat

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 4 4 1

2.12

FIGURE # 2.8 FORWARD & REARWARD CONTACTOR ASSEMBLY (24 VOLT, 27692-00)

2.13

Return

AUGUST 1993

FIG ITEM # # PART # 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

200076 200077 200078 200079 200080 200081 200082 200083 200084 201266 200085 201215 200086 200087 200088 201368 201372 200089 200090 200091 200092 200093 201367 200094 200095 200096 200097

AUGUST 1993

Return

NAME Base, magnet Coil, 24 volt Frame, magnet Spring (RED) Armature Base, buss Tip, contact Tip, contact Tip, movable Spring (GOLD) Insulation Locknut Clamp Tip, contact Cover Lockwasher Screw, machine Screw, cap Lockwasher Washer, flat Tip, contact Clamp Washer, flat Seat Carrier Bushing Tip, contact

# FOR ASSY.

UNIT

1 2 2 2 2 2 2 1 4 2 2 2 4 1 2 8 8 2 2 2 1 2 2 4 2 2 1

2.14

FIGURE # 2.9 THIRD SPEED CONTACTOR PANEL ASSEMBLY (27266-00)

2.15

Return

AUGUST 1993

FIG ITEM # # PART # 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9

Return

1 2 3 4 5 6 7 8

11170-01 11016-21 21074-02 27265-00 11880-06 11004-03 27693-00 11170-04

NAME Nut Delay, time Screw, machine Screw, cap Contactor, 3rd speed (See Fig.# 2.7) Nut

# FOR ASSY.

UNIT

2 2 1 1 2 2 1 2

2.16

FIGURE # 2.10 FOURTH SPEED CONTROL WIRING

2.17

Return

AUGUST 1993

FIG ITEM # # PART # 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10

1 2 3 4 5 6 7 8

20163-37 20163-07 27341-00 11880-08 20479-00 11823-06 14986-03 27259-04

2.10 2.10 2.10 2.10 2.10

9 10 11 12 13

20163-36 11170-06 11016-03 49779-00 27267-03

2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10

14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

52-07901-03 49856-03 20163-55 20163-33 14939-00 20433-02 20163-38 20163-34 20163-53 23309-01 11016-02 11170-05 20163-39 20151-00 11823-01 20161-00 11009-04 11045-02

AUGUST 1993

Return

NAME Wire assembly Wire assembly Pump & motor assembly (See Fig.# 3.5) Screw, machine Switch, lift limit Connector, butt Nut, twin Resistor control panel assembly (See Fig.# 2.6) Wire assembly Nut Washer, flat Resistor Fourth speed control panel assembly (See Fig.# 2.12) Wire, RED 16 gauge Cable assembly Wire assembly Wire assembly Switch, horn Switch, rocket Wire assembly Wire assembly Wire assembly Horn, 24 volt Washer, flat Nut, lock Wire assembly Switch, key Connector, stud Bar, negative buss Lockwasher Screw, cap

# FOR ASSY. 1 1 1 2 1 As Req'd.

1 1 1 6 6 1 1 As Req'd.

1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1

UNIT

24 volt

24 volt

24 volt

24 volt

2.18

FIGURE # 2.11 FOURTH SPEED POWER COMPONENT WIRING

2.19

Return

AUGUST 1993

FIG ITEM # # PART # 2.11 2.11 2.11 2.11 2.11 2.11

1 2 3 4 5 6

11047-16 11170-06 11016-03 27259-04 49856-01 27267-03

2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11

7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

49856-05 49856-11 11261-04 20913-00 11045-02 20159-02 49856-12 49856-10 25901-00 49856-04 49856-03 49856-01 27341-00 20161-00 11009-04 11045-02 --------------

AUGUST 1993

Return

NAME Screw, sock head Nut Washer, flat Panel, control (See Fig.# 2.6) Cable assembly Fourth speed panel assembly (See Fig.# 2.12) Cable assembly Cable assembly Nut Resistor Screw, cap Bracket Cable assembly Cable assembly Drive motor assembly (See Fig.# 2.25) Cable assembly Cable assembly Cable assembly Pump & motor assembly (See Fig.# 3.5) Bar, negative buss Lockwasher Screw, cap Connector assembly (See Fig.# 2.14)

# FOR ASSY. 2 8 8 1 1 1 1 1 3 1 3 1 1 2 1 1 1 1 1 1 1 1 1

UNIT

24 volt 24 volt

24 volt

24 volt

24 volt

2.20

FIGURE # 2.12 FOURTH SPEED CONTACTOR PANEL ASSEMBLY (27267-03)

2.21

Return

AUGUST 1993

FIG ITEM # # PART # 1 2 3 4 5 6

20163-49 27264-00 11885-06 11880-06 11004-03 27270-00

2.12 7K 2.12 8K 2.12 9K 2.12 10K 2.12 11K 2.12 12K 2.12 13K 2.12 14K 2.12 15 2.12 16 2.12 17 2.12 18 2.12 19 2.12 20 2.12 21 2.12 22 2.12 23 2.12 24 2.12 25 2.12 26

NSS NSS NSS NSS NSS NSS NSS NSS 27693-00 11170-04 20163-40 11823-01 25337-00 11170-01 11016-21 21074-02 49521-00 20163-55 11170-02 27185-01

2.12 2.12 2.12 2.12 2.12 2.12

AUGUST 1993

Return

NAME Wire assembly Panel Screw, machine Screw, machine Screw, machine Kit, interlock switch (CONTAINS ITEMS MARKED WITH "K") Screw, machine Washer, flat Screw, machine Screw, machine Switch, interlock Bracket, switch mounting Bracket, left hand Bracket, right hand Contactor assembly (See Fig.# 2.7) Nut Wire assembly Fitting, wire Diode Nut Washer Delay, time Wire assembly Wire assembly Nut Contactor assembly (See Fig.# 2.13)

# FOR ASSY.

UNIT

1 1 4 4 4 1 4 2 2 2 1 1 1 1 1 4 1 2 1 4 4 2 1 1 4 1

2.22

FIGURE # 2.13 CONTACTOR ASSEMBLY (CABLEFORM) (27185-01)

2.23

Return

AUGUST 1993

FIG ITEM # # PART # 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

201893 NA NA 201896 201891 201902 201904 NA NA 201910 NA 201903 201900 204238 201906 201899 201897 201895 NA NA NA NA 204237

AUGUST 1993

Return

NAME Base Screw, cap Lockwasher Frame, magnet Coil, magnet Spacer Contact, front Lockwasher Nut Front Screw, cap Pole Spring Plate, armature Contactor, movable Stud, top spring Retainer Braid Nut Nut Lockwasher Screw, cap Diode, zener

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1

2.24

FIGURE # 2.14 RESISTOR POWER CONNECTOR ASSEMBLY (SB-175 * 49855-31 * 24 VOLT * RED) (SB-175 * 49855-05 * 24 VOLT * GRAY) (SB-350 * 49855-37 * 24 VOLT * RED)

2.25

Return

AUGUST 1993

FIG ITEM # # PART #

NAME

# FOR ASSY.

SB-175 * 49855-31 * 24 VOLT * RED 2.14 1 49855-31 Connector assembly, SB-175 RED 2.14 2 49854-04 Connector, RED housing 2.14 3 49852-01 Connector, tip 2.14 4 49853-02 Bushing 2.14 5 49856-09 Cable, 23.00" NEGATIVE 2.14 6 49856-10 Cable, 28.00" POSITIVE

1 1 2 2 1 1

SB-175 * 49855-05 * 24 VOLT * GRAY 2.14 1 49855-05 Connector assembly, SB-175 GRAY 2.14 2 49854-01 Connector, GRAY housing 2.14 3 49852-01 Connector, tip 2.14 4 49853-02 Bushing 2.14 5 49856-09 Cable, 23.00" NEGATIVE 2.14 6 49856-10 Cable, 28.00" POSITIVE

1 1 2 2 1 1

SB-350 * 49855-37 * 24 VOLT * RED Connector assembly, SB-350 RED 2.14 7 49855-30 Connector, RED housing 2.14 8 49854-05 Connector, tip 2.14 9 49852-01 Bushing, large 2.14 10 49853-04 Bushing, small 2.14 11 49853-02 Cable, 23.00" NEGATIVE 2.14 12 49856-09 Cable, 28.00" POSITIVE 2.14 13 49856-10

1 1 2 2 2 1 1

AUGUST 1993

Return

UNIT

2.26

TRANSISTOR ELECTRICAL SCHEMATIC

FIGURE # 2.15 TRANSISTOR ELECTRICAL SCHEMATIC

2.27

Return

AUGUST 1993

FIGURE # 2.16 TRANSISTOR ELECTRICAL SCHEMATIC SYMBOLS

AUGUST 1993

Return

2.28

FIGURE # 2.17 TRANSISTOR CONTROL WIRING HARNESS ASSEMBLY NOTE: USE HEAT CONDUCTING MATERIAL FROM DOW #340 BETWEEN THE MAIN FRAME AND TRANSISTOR CONTROLLER (ITEM# 16).

2.29

Return

AUGUST 1993

FIG ITEM # # PART # 2.17 2.17 2.17 2.17 2.17

1 2 3 4 5

27356-00 20208-00 27341-00 11261-01 27910-05

2.17

5

27910-04

2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17

6 * * * 7 8 9 10 11 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

49831-00 11016-23 11170-02 11885-03 20151-00 20433-02 27096-01 27311-00 49350-00 49350-02 49815-00 26205-01 49605-00 49606-00 27325-01 23309-01 11016-02 11170-05 14986-03 20479-00 11880-08 27312-00 23040-00 49506-03 49607-00 27303-00 29304-00 20161-00 11009-04 11045-02 11176-19 49294-00 49367-01 11009-01

AUGUST 1993

Return

NAME Harness assembly Switch, brake interlock Pump & motor assembly (See Fig.# 3.5) Nut Panel assembly, control W/OUT field weakening (See Fig.# 2.19) Panel assembly, control W/Field weakening (See Fig.# 2.19) Thermostat Washer, flat Nut, self locking Screw, round head Switch, key Switch, rocker (Raise/Lower) Switch, rocker (Horn/Rabbit) Harness, rider handle Resistor, (standard) Resistor, (coast control) Meter, hour Indicator, battery discharge (BDI) Filter, horn Suppressor Controller, transistor (1205X) Horn, 24 volt Washer, flat Nut, lock Nut, twin Switch, lift limit Screw, machine Harness, wiring (handle head) Switch Heater, 24 volt Diode plug Switch, master control Potentiometer Bar, negative buss Lockwasher Screw, cap Screw, machine Bracket Relay Lockwasher

# FOR ASSY.

UNIT

1 1 1 4 1

24 volt

1

24 volt

1 2 2 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 1 4 1 1 1 1 1 1 1 4 1 2 4

24 volt

24 volt

24 volt

24 volt

2.30

FIGURE # 2.18 TRANSISTOR POWER COMPONENT WIRING

NOTE: USE HEAT CONDUCTING MATERIAL FROM DOW #340 BETWEEN THE MAIN FRAME AND TRANSISTOR CONTROLLER (ITEM# 8).

2.31

Return

AUGUST 1993

FIG ITEM # # PART # 2.18 2.18 2.18 2.18 2.18

1 2 3 4 5

11047-16 49855-32 27341-00 49856-109 27910-05

2.18

5

27910-04

2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18

6 7 8 9 10 11 12 13 14 15 16 17 18

49856-81 49856-80 27325-01 49856-73 49856-75 27895-00 49856-03 49856-04 49856-58 49856-08 20161-00 11009-04 11045-02

AUGUST 1993

Return

NAME Screw, socket head Connector assembly (See Fig.# 2.23) Pump & motor assembly (See Fig.# 3.5) Cable assembly Panel assembly, control W/Out Field weakening (See Fig.# 2.19) Panel assembly, control W/Field weakening (See Fig.# 2.19) Cable assembly Cable assembly Controller, transistor (1205X) Cable assembly Cable assembly Motor, drive (See Fig.# 2.25) Cable assembly Cable assembly Cable assembly Cable assembly Bar, negative buss Lockwasher Screw, cap

# FOR ASSY. 2 1 1 1 1 1

UNIT

24 volt

24 volt 24 volt

2 1 1 1 1 1 1 1 1 1 1 1 1

2.32

FIGURE # 2.19 CONTROL PANEL ASSEMBLY, 24 VOLT WITH OUT FIELD WEAKENING (27910-05) WITH FIELD WEAKENING (27910-04)

2.33

Return

AUGUST 1993

FIG ITEM # # PART # 2.19 2.19 2.19 2.19 2.19

1 2 3 4 5

27319-00 49548-00 11009-03 11016-25 23015-01

2.19 2.19 2.19 2.19 2.19

6 7 8 9 10

27315-00 11016-04 11009-04 11045-02 27693-02

2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19

* * * 11 12 13 14 * 15 16 17 18 19 20 21 22 23 24 25 26 27 28

50022-01 49771-01 11072-03 23187-00 11885-05 11009-02 20141-00 49771-01 20140-02 20140-01 20912-00 20160-08 49367-01 11009-01 11880-03 11880-05 49521-00 22226-03 27318-00 27329-00 11016-02 27692-00

2.19 2.19 2.19 2.19

* * * *

50022-01 49771-01 11072-03 202009

AUGUST 1993

Return

NAME Bar, buss Screw, machine Lockwasher Washer, flat Contactor, 24 volt field weakening (See Fig.# 2.22) Panel Washer, panel Lockwasher Screw, cap Contactor, 24 volt 1A 150 AMP (See Fig.# 2.21) Screw, terminal Connect, quick Washer, star Bar, buss Screw, machine Lockwasher Breaker, circuit Connect, quick Breaker, circuit Breaker, circuit Bar, buss Bar, buss Relay, 24 volt Lockwasher Screw, machine Screw, machine Delay, time Contactor 24 volt lift pump Bar, buss Resistor, F.W. 24 volt Washer, flat Contactor, forward & rearward 150 AMP (See Fig.# 2.20) Screw, terminal Connect, quick Washer, star Suppressor, forward/rearward

# FOR ASSY.

UNIT

1 2 2 2 1

FIELD WK FIELD WK FIELD WK FIELD WK FIELD WK

1 10 10 10 1

24 VOLT

2 2 2 1 6 6 1 2 1 2 2 1 1 As Req'd.

2 2 1 1 1 1 3 1

24 VOLT

FIELD WK FIELD WK 24 VOLT FIELD WK FIELD WK FIELD WK 24 VOLT

4 4 4 1

2.34

FIGURE # 2.20 FORWARD & REARWARD CONTACTOR ASSEMBLY (24 VOLT, 27692-00)

2.35

Return

AUGUST 1993

FIG ITEM # # PART # 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

200076 200077 200078 200079 200080 200081 200082 200083 200084 201266 200085 201215 200086 200087 200088 201368 201372 200089 200090 200091 200092 200093 201367 200094 200095 200096 200097 27704-04

AUGUST 1993

Return

NAME Base, magnet Coil, 24 volt Frame, magnet Spring (RED) Armature Base, buss Tip, contact Tip, contact Tip, movable Spring (GOLD) Insulation Locknut Clamp Tip, contact Cover Lockwasher Screw, machine Screw, cap Lockwasher Washer, flat Tip, contact Clamp Washer, flat Seat Carrier Bushing Tip, contact Suppressor, forward/rearward

# FOR ASSY.

UNIT

1 2 2 2 2 2 2 1 4 2 2 2 4 1 2 8 8 2 2 2 1 2 2 4 2 2 1 1

2.36

FIGURE # 2.21 1A CONTACTOR ASSEMBLY (24 VOLT, 27693-02)

2.37

Return

AUGUST 1993

FIG ITEM # # PART # 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

201962 200077 201963 201262 201964 200081 201965 200096 200095 201966 201259 201266 201367 201215 201967 201368 201372 202004 200094

AUGUST 1993

Return

NAME Base, magnet Coil, 24 volt Frame, magnet Spring (RED) Armature Base, buss Tip, contact Bushing Carrier Tip, movable Cap Spring (GOLD) Washer, flat Nut, lock Clamp Lockwasher Screw, machine Suppression, 1A contactor Seat

# FOR ASSY.

UNIT

1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 4 4 1 1

2.38

FIGURE # 2.22 HIGH SPEED CONTACTOR ASSEMBLY (24 VOLT, 23015-01)

2.39

Return

AUGUST 1993

FIG ITEM # # PART # 2.22 1K 2.22 2K 2.22 3K 2.22 4K 2.22 5K 2.22 6 2.22 7 2.22 K

NSS NSS NSS NSS NSS NA NA 202350

AUGUST 1993

Return

NAME Nut Lockwasher Cover assembly Spring Bridge assembly Coil, magnet Screw, machine Kit, contact (CONTAINS ITEMS MARKED WITH "K")

# FOR ASSY.

UNIT

2 2 1 1 1 1 2 1

2.40

FIGURE # 2.23 TRANSISTOR POWER CONNECTOR ASSEMBLY (SB-175 * 49855-32 * 24 VOLT * RED) (SB-175 * 49855-21 * 24 VOLT * GRAY) (SB-350 * 49855-38 * 24 VOLT * RED)

2.41

Return

AUGUST 1993

FIG ITEM # # PART #

NAME

# FOR ASSY.

SB-175 * 49855-32 * 24 VOLT * RED 2.23 1 49855-32 Connector assembly, SB-175 RED 2.23 2 49854-04 Connector, RED housing 2.23 3 49852-01 Connector, tip 2.23 4 49853-02 Bushing 2.23 5 49856-110 Cable, 23.00" NEGATIVE 2.23 6 49856-111 Cable, 35.00" POSITIVE

1 1 2 2 1 1

SB-175 * 49855-21 * 24 VOLT * GRAY 2.23 1 49855-21 Connector assembly, SB-175 GRAY 2.23 2 49854-01 Connector, GRAY housing 2.23 3 49852-01 Connector, tip 2.23 4 49853-02 Bushing 2.23 5 49856-110 Cable, 23.00" NEGATIVE 2.23 6 49856-111 Cable, 35.00" POSITIVE

1 1 2 2 1 1

SB-350 * 49855-38 * 24 VOLT * RED Connector assembly, SB-350 RED 2.23 7 49855-38 Connector, RED housing 2.23 8 49854-05 Connector, tip 2.23 9 49852-01 Bushing, large 2.23 10 49853-04 Bushing, small 2.23 11 49853-02 Cable, 23.00" NEGATIVE 2.23 12 49856-110 Cable, 35.00" POSITIVE 2.23 13 49856-111

1 1 2 2 2 1 1

AUGUST 1993

Return

UNIT

2.42

FIGURE # 2.24 PUMP MOTOR ASSEMBLY (24 VOLT, 301822-000, ISKRA)

2.43

Return

AUGUST 1993

FIG ITEM # # PART # 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24 2.24

1 2 3 4 5 6 7 8 9

301821-003 301821-004 301822-001 301821-005 301822-002 301821-006 301821-007 301821-008 202357

AUGUST 1993

Return

NAME

# FOR ASSY.

Cover, drive end Bearing, drive end Armature, 24 volt Bearing, commutator end Housing field coil, 24 volt End, commutator Bolt, through Cover, end Set, spring and brush

1 1 1 1 1 1 1 set 1 1 set

UNIT

24 VOLT 24 VOLT

2.44

FIGURE # 2.25 DRIVE MOTOR ASSEMBLY (27895-00, 5BC48JB471) G.E.

2.45

Return

AUGUST 1993

FIG ITEM # # PART # 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25

1 300546-000 2 300544-000 3 300542-000 4 300553-000 5 300554-000 6 300545-000 7 300575-000 * 300578-000 * 300579-000 8 300577-000 9 300576-000 10 300555-000 11 300573-000 12 300571-000 13 300572-000 14 300540-000 15 300574-000 16 300581-000 17 300556-000 18 300558-000 19 300582-000 20 300583-000 21 300585-000 22 300560-000 23 300584-000 24 300580-000 25 300541-000 26 301821-009

NAME Nut Washer, flat Gasket Bushing Washer Lockwasher Holder, brush Screw, brush terminal Screw, brush holder mounting Spring, brush Brush Screw, pole End, shield Screw, clamp Cover, brush Washer Terminal Coil, field Pole, main Bearing Armature End, shield Screw Bearing Seal, shaft Shell, stator Bushing Washer

# FOR ASSY.

UNIT

8 4 4 2 4 4 1 4 4 4 4 8 1 2 1 2 2 1 4 1 1 1 4 1 1 1 2 2

* - NOT SHOWN

AUGUST 1993

Return

2.46

FIGURE # 3.1 HYDRAULIC SCHEMATIC

3.1

Return

AUGUST 1993

FIGURE # 3.2 HYDRAULIC SCHEMATIC SYMBOLS

COMPONENT ENCLOSURE

HYDRAULIC LINES JOINING

MOTOR (ELECTRIC)

HYDRAULIC PUMP

FILTER

RESERVOIR (VENTED) CYLINDER (SINGLE ACTING) CYLINDER (DOUBLE ACTING)

CHECK VALVE

HYDRAULIC LINES CROSSING

AUGUST 1993

Return

3.2

FIGURE # 3.3 RESISTOR HYDRAULIC SYSTEM

3.3

Return

AUGUST 1993

FIG ITEM # # PART # 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3

1 2 3 4 5 6 7 8 9 10 11 12 13

27341-00 11143-05 14972-05 20177-01 11170-05 49358-03 14920-02 12391-05 27115-00 20895-00 22012-03 12391-05 15609-06

AUGUST 1991

Return

NAME Pump & motor assembly (See Fig.# 3.5) Screw, cap Adapter Clamp Nut Hose Tee O ring Retainer Cylinder assembly (See Fig.# 3.6) Elbow, 90° O ring Hose

# FOR ASSY. 1 2 1 1 1 1 1 1 2 2 1 1 1

UNIT 24 VOLT

3.4

FIGURE # 3.4 TRANSISTOR HYDRAULIC SYSTEM

3.5

Return

AUGUST 1993

FIG ITEM # # PART # 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4

1 2 3 4 5 6 7 8 9 10 11 12 13

27341-00 11143-05 14972-05 49358-01 15818-06 22012-03 12391-05 27115-00 20895-00 14920-02 12391-05 11170-05 20177-01

AUGUST 1993

Return

NAME Pump & motor assembly (See Fig.# 3.5) Screw, cap Adapter Hose Hose Elbow, 90° O ring Retainer Cylinder assembly (See Fig.# 3.6) Tee O ring Nut Clamp

# FOR ASSY. 1 2 1 1 1 1 2 2 1 1 1 1 1

UNIT 24 VOLT

3.6

FIGURE # 3.5 PUMP AND MOTOR ASSEMBLY (27341-00, 24 VOLT)

3.7

Return

AUGUST 1993

FIG ITEM # # PART # 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

202394 201480 13928-00 300947-006 300947-038 300947-012 202393 202315 300947-037 300947-022 301822-000 201450 300947-008 301621-000 201512 201489 300947-005 300947-020 300947-021 300947-016 300947-014 300947-011 300947-010 300947-033 300947-035 300947-009 300947-007 300947-028

AUGUST 1993

Return

NAME Breather Reservoir Magnet Screw Pump assembly Screw Seal, pump O ring Endhead Coupler Motor, 24 volt pump (See Fig.# 2.24) Pin, dowel Ball, steel Spring Screw, adjusting Cap assembly Plug assembly Plug assembly Valve, flow control Coil, 24 volt Check, valve cartridge Cover, section Filter, screen Nipple, pipe Elbow, 90° Washer, spacer Screw Screw, self tapping

# FOR ASSY. 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4

UNIT

24 VOLT

24 VOLT

3.8

FIGURE # 3.6 LIFT CYLINDER ASSEMBLY (20895-00)

3.9

Return

AUGUST 1993

FIG ITEM # # PART # 3.6 3.6 3.6 3.6 3.6 3.6

1 2K 3K 4K 5 K

NA NSS NSS NSS NA 20961-00

NAME Rod Ring Wiper Seal Tube Kit, seal (CONTAINS ITEMS MARKED WITH "K")

# FOR ASSY.

UNIT

1 1 1 1 1 1

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

AUGUST 1993

Return

3.10

FIGURE # 4.1 SHIELDING ASSEMBLY

4.1

Return

AUGUST 1993

FIG ITEM # # PART # 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1

1 2 3 4 5 6 7 8 9 10 10 10 11 12 13 14 15 16 17 18 19 20

11429-04 11016-02 27518-00 27515-01 11813-06 20983-00 11009-05 11261-05 27827-03 20938-01 27057-04 27057-05 27576-01 11143-06 11143-14 27576-02 20981-00 49942-00 11073-26 27141-01 20904-01 27142-00

AUGUST 1993

Return

NAME

# FOR ASSY.

Pin, cotter Washer, flat Rod, door Spring Grommet Shield, top Lockwasher Nut Frame, carrier Retainer, standard battery Retainer, 27.25" battery Retainer, 23.25" battery Shield, right hand bottom Screw, cap Screw, cap Shield, left hand bottom Shield, right hand door Spring Pin, roll Rod, door Bumper Shield, left hand door

2 17 1 1 1 1 15 15 1 2 2 2 1 2 2 1 1 1 2 1 2 1

UNIT

4.2

FIGURE # 4.2 CARRIER FRAME ASSEMBLY

4.3

Return

AUGUST 1993

FIG ITEM # # PART # 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2

1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 20 21 22 23 24 25 26

27848-00 20956-00 11176-09 11073-06 27827-03 11894-10 25170-00 11936-04 25194-01 49787-00 11170-06 11806-10 27006-00 27006-02 27849-00 11143-06 11170-12 11936-07 26325-01 11016-06 20950-00 11009-12 14992-06 27823-00 25189-02 25204-03 25203-03

AUGUST 1993

Return

NAME Handrail Cover Screw, machine Pin, roll Frame, carrier Screw, cap Eccentric, adjuster Washer, thrust Bearing Bumper Nut Nut, jum Shim, .25" Shim, .120" Caster, spring loaded (See Fig.# 4.3) Screw, cap Nut Washer, thrust Bearing Washer, flat Pivot Lockwasher Screw, cap Platfrom, rider Bearing Roller Shaft, roller

# FOR ASSY.

UNIT

1 1 6 2 1 2 2 4 2 2 10 2 As Req'd.

As Req'd.

2 8 2 2 2 4 2 2 2 1 8 4 4

4.4

FIGURE # 4.3 CASTER ASSEMBLY (27849-00)

4.5

Return

AUGUST 1993

FIG ITEM # # PART # 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

27796-00 11077-04 27810-00 27846-00 11936-17 11805-12 11073-34 27809-00 27813-00 27812-00 27807-00 49929-10 11016-27 15062-00 49910-01 27808-00 27795-00 11160-11 27799-00 11073-04 11205-25 27804-00 11009-05 11854-02

AUGUST 1993

Return

NAME Base, plate Bearing, thrust Seal, felt Frame Washer Nut, slotted Pin, roll Cap, hub Spring, inner Spring, outer Plate, spring Bushing Washer, shim Washer, spacer Bearing, ball Wheel Frame, wheel Fitting, grease Axle Pin, roll Bearing, roller Pin, pivot Lockwasher Screw, cap

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 1 1 2 1 1 1 1 1 1

4.6

FIGURE # 4.4 LIFT FRAME ASSEMBLY

LEFT HAND PULL ROD IS SHOWN.

4.7

Return

AUGUST 1993

FIG ITEM # # PART #

NAME

4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4

Pin, roll Pin, linkage Linkage, upper Bushing Shaft Ring, retainer Frame, lift (See Chart) Shaft Bushing Fork, wheel Washer, race Bearing, sealed Wheel, load Shaft, wheel Fitting, grease Pin Bushing Pin, roll Spring (for pull rods 36" or less long) Spring (for pull rods 42" or longer) Bolt, eye Nut Rod, pull (See Chart) Bushing Pin Bushing Linkage Pin, linkage Pin, lower link Bushing Pin

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19 20 21 22 23 24 25 26 27 28 29 30

11073-20 20287-22 20735-00 15032-09 20783-08 11898-01 See Chart 27608-00 49929-01 27603-00 11936-04 49910-01 27626-01 27610-00 11160-09 27609-00 49929-05 11073-23 6-00015-04 27043-00 20224-00 11261-06 See Chart 49929-03 20287-25 49929-04 27607-00 20784-02 27604-05 15032-01 20287-23

# FOR ASSY.

STANDARD TRUCKS

30 32 36 42 48 54 60 66 72 84 96 114 72/84 72/93 72/96

TRUCK WITH PACKAGE GUARD AND SKID ADAPTER

LH Pull Rod

RH Pull Rod

LIFT FRAME

LH Pull Rod

RH Pull Rod

--------------------------27594-15 27594-16 27594-17 -------------------------------------------------27594-22 27594-23 27594-24 27595-03 27595-14 27595-04

--------------------------27783-13 27783-17 27783-21 ----------------------------------------------------27783-45 27783-53 27783-61 27783-67 27783-67 27783-67

--------------------------27783-14 27783-18 27783-22 ----------------------------------------------------27783-46 27783-54 27783-62 27783-68 27783-68 27783-68

--------------------------27594-38 27594-39 27594-40 ----------------------------------------------------27594-45 27594-46 -------------27595-07 27595-16 27595-08

--------------------------27783-15 27783-19 27783-23 ----------------------------------------------------27783-47 27783-55 -------------27783-69 27783-69 27783-69

--------------------------27783-16 27783-20 27783-24 ----------------------------------------------------27783-48 27783-56 -------------27783-70 27783-70 27783-70

AUGUST 1993

Return

10 2 1 2 2 4 See Chart 2 8 2 4 4 4 2 2 2 2 4 2 4 2 or 4 2 or 4 See Chart 8 2 4 4 2 2 2 2

LIFT FRAME

FIG. FORK # LENGTH

4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4

UNIT

4.8

FIGURE # 4.5 PALLET ENTRY ROLLERS

4.9

Return

AUGUST 1993

FIG ITEM # # PART # 4.5 4.5 4.5 4.5 4.5 4.5 4.5

1 2 3 4 5 6 7

27562-00 14994-07 11016-04 27012-01 27013-00 27519-00 11806-08

AUGUST 1993

Return

NAME Bar, nose Screw, cap Washer, flat Roller Sleeve Bar, mounting Nut, jam

# FOR ASSY.

UNIT

2 6 6 6 6 2 6

4.10

FIGURE # 4.6 SKID ADAPTER AND PACKAGE GUARD ASSEMBLY

4.11

Return

AUGUST 1993

FIG ITEM # # PART # 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6

1 2 3 4 5 6 6 6 7 8 9 10 10 10 11 12 13 14 15 16 17 17 17 17 17 17 18 19 19 19 19 19 19 20

11073-07 11016-03 12319-00 20379-02 20374-00 27506-03 27506-04 27506-05 27501-02 11073-24 27504-01 27509-03 27509-04 27509-05 11073-04 11854-07 20372-00 20015-01 11170-05 27504-02 20382-01 20382-03 20382-05 20382-07 20382-09 20382-11 20720-05 20371-01 20371-03 20371-05 20371-07 20371-09 20371-11 20373-00

AUGUST 1993

Return

NAME Pin, roll Washer, flat Spring Mounting, hook Hook Side bar Side bar Side bar Shaft, pivot Pin, roll Spacer (with hole) Bar, tie Bar, tie Bar, tie Pin, roll Screw, cap Bracket Bar, brace Nut Spacer (without hole) Support Support Support Support Support Support Plate, back-up Block Block Block Block Block Block Pin, mounting

# FOR ASSY. 6 1 1 1 1 1 1 1 1 2 2 1 1 1 2 2 2 1 2 2 2 2 2 2 2 2 1 4 4 4 4 4 4 2

UNIT

36 long 42 long 48 long

36 long 42 long 48 long

6" high 7" high 8" high 9" high 10" high 11" high 6" high 7" high 8" high 9" high 10" high 11" high

4.12

FIGURE # 4.7 REMOVABLE LOAD BACKREST

4.13

Return

AUGUST 1993

FIG ITEM # # PART #

NAME

4.7 4.7

Backrest, 48 inch load Backrest, 60 inch load

1 1

27617-03 27617-02

AUGUST 1993

Return

# FOR ASSY.

UNIT

1 1

48 inch 60 inch

4.14

FIGURE # 10.1 SPECIAL TOOLS AND LUBRICATIONS

10.1

Return

AUGUST 1993

FIG ITEM # # PART # 10.1 1 10.1 2 10.1 3 10.1 4 10.1 5 10.1 6 10.1 7 10.1 8 10.1 9 10.1 10 10.1 11 10.1 12 10.1 * 10.1 * 10.1 *

300128-000 300129-000 300161-000 20393-00 202420 200025 204317 301529-000 49670-00 202154 PM-4011 PM-4246 301582-000 301583-000 301584-000

AUGUST 1993

Return

NAME Lifer, battery pack Tool, bearing installer Socket, relief valve Holder, spring Fitting, quick coupler Lubricate, 2 oz. Molykote Set, hand cord, hand set Lubricant, lift truck Adapter, flush & hard to reach Adapter, torque wrench Adapter, slotted nut Loctite tube, #RC680 Loctite spay cam, N primer (for #RC680) Loctite, 50ml tube #515 gasket eliminator

# FOR ASSY. 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1

UNIT

2 oz. Tube

13oz. Can

50ml Tube 6oz. Can 50ml Tube

10.2

Return

MODEL HX 65 ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX This Numerical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers.

PART #

FIG. #

ITEM #

PART #

FIG. #

ITEM #

200025 200076 200076 200077 200077 200077 200077 200078 200078 200079 200079 200080 200080 200081 200081 200081 200081 200082 200082 200083 200083 200084 200084 200085 200085 200086 200086 200087 200087 200088 200088 200089 200089 200090 200090 200091 200091 200092 200092 200093 200093 200094 200094 200094 200094 200095 200095 200095 200095

7.1 2.20 2.8 2.21 2.8 2.20 2.7 2.20 2.8 2.8 2.20 2.8 2.20 2.21 2.8 2.20 2.7 2.8 2.20 2.8 2.20 2.8 2.20 2.20 2.8 2.20 2.8 2.20 2.8 2.8 2.20 2.8 2.20 2.8 2.20 2.8 2.20 2.20 2.8 2.20 2.8 2.20 2.7 2.8 2.21 2.7 2.8 2.21 2.20

2 1 1 2 2 2 2 3 3 4 4 5 5 6 6 6 6 7 7 8 8 9 9 11 11 13 13 14 14 15 15 18 18 19 19 20 20 21 21 22 22 24 19 24 19 10 25 9 25

200096 200096 200096 200096 200097 200097 201215 201215 201215 201215 201259 201259 201262 201262 201266 201266 201266 201266 201367 201367 201367 201367 201368 201368 201368 201368 201372 201372 201372 201372 201450 201480 201489 201512 201891 201893 201895 201896 201897 201899 201900 201902 201903 201904 201906 201910 201962 201962 201963

2.7 2.20 2.21 2.8 2.8 2.20 2.21 2.20 2.8 2.7 2.7 2.21 2.21 2.7 2.20 2.21 2.7 2.8 2.21 2.8 2.20 2.7 2.20 2.8 2.7 2.21 2.8 2.20 2.7 2.21 3.5 3.5 3.5 3.5 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.21 2.7 2.21

9 26 8 26 27 27 14 12 12 15 12 11 4 4 10 12 13 10 13 23 23 14 16 16 17 16 17 17 18 17 12 2 16 15 5 1 18 4 17 16 13 6 12 7 15 10 1 1 3

AUGUST 1993

Return

99.1

MODEL HX 65 ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

201963 201964 201964 201965 201966 201966 201967 201967 202004 202009 202154 202315 202350 202357 202393 202394 204237 204238 204239 204240 11003-05 11004-03 11004-03 11004-03 11009-01 11009-01 11009-02 11009-02 11009-03 11009-04 11009-04 11009-04 11009-04 11009-04 11009-04 11009-04 11009-04 11009-05 11009-05 11009-05 11009-05 11009-05 11009-06 11009-08 11009-08 11009-12 11015-09 11015-09 11015-34 11015-35 11015-35 11016-02

2.7 2.21 2.7 2.21 2.7 2.21 2.21 2.7 2.21 2.19 7.1 3.5 2.22 2.24 3.5 3.5 2.13 2.13 2.7 2.7 1.4 2.12 2.9 2.6 2.17 2.19 2.6 2.19 2.19 2.18 2.17 2.11 2.10 2.5 2.3 2.4 2.19 1.1 4.3 1.1 4.1 1.5 1.4 1.1 1.4 4.2 1.4 1.5 1.4 1.4 1.5 2.4

3 5 5 7 11 10 15 16 18 * 3 8 K 9 7 1 23 14 8 7 18 5 6 15 35 20 5 13 3 17 30 21 30 21 5 33 8 35 23 23 7 19 32 7 20 21 14 24 10 15 26 25

11016-02 11016-02 11016-02 11016-02 11016-02 11016-03 11016-03 11016-03 11016-03 11016-03 11016-03 11016-04 11016-04 11016-06 11016-21 11016-21 11016-21 11016-23 11016-23 11016-23 11016-25 11016-27 11020-28 11025-14 11025-16 11030-06 11039-34 11045-02 11045-02 11045-02 11045-02 11045-02 11045-02 11045-02 11045-02 11045-02 11045-02 11045-02 11045-02 11045-02 11045-02 11047-03 11047-03 11047-16 11047-16 11047-16 11047-19 11047-19 11047-30 11047-30 11072-03 11072-03

4.1 2.3 2.19 2.17 2.10 2.10 2.4 4.6 2.11 2.5 2.6 2.19 4.5 4.2 2.9 2.12 2.4 2.6 2.3 2.17 2.19 4.3 1.4 1.1 1.3 1.5 1.5 2.4 2.11 1.5 1.1 2.10 1.1 2.3 2.6 2.11 2.19 2.5 2.5 2.18 2.17 1.3 1.2 2.5 2.18 2.11 1.3 1.2 1.2 1.3 2.19 2.19

2 28 27 18 24 11 11 2 3 3 34 7 3 19 2 21 16 4 20 * 4 13 9 8 22 22 28 34 11 1 18 31 38 6 3 22 9 11 22 18 31 26 24 1 1 1 40 39 22 25 * *

99.2

Return

AUGUST 1993

MODEL HX 65 ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

11072-13 11072-13 11072-13 11072-13 11073-04 11073-04 11073-04 11073-06 11073-07 11073-15 11073-20 11073-23 11073-24 11073-26 11073-26 11073-26 11073-29 11073-31 11073-34 11073-43 11077-04 11143-05 11143-05 11143-06 11143-06 11143-10 11143-14 11160-09 11160-11 11170-01 11170-01 11170-02 11170-02 11170-02 11170-04 11170-04 11170-04 11170-04 11170-04 11170-05 11170-05 11170-05 11170-05 11170-05 11170-05 11170-05 11170-06 11170-06 11170-06 11170-06 11170-06 11170-12

1.3 1.2 1.2 1.3 1.1 4.3 4.6 4.2 4.6 1.4 4.4 4.4 4.6 4.1 1.3 1.2 1.2 1.5 4.3 4.4 4.3 3.4 3.3 4.1 4.2 1.4 4.1 4.4 4.3 2.9 2.12 2.3 2.17 2.12 1.1 2.6 1.1 2.12 2.9 4.6 2.10 2.17 2.4 2.3 3.3 3.4 2.11 2.10 4.2 2.4 2.5 4.2

8 15 8 14 14 20 11 4 1 7 1 19 8 17 50 46 21 11 7 30 2 2 2 12 15 33 13 16 18 1 20 21 * 25 30 9 33 16 8 15 25 19 26 29 5 12 2 10 11 10 2 16

11176-01 11176-01 11176-09 11176-19 11205-24 11205-25 11261-01 11261-02 11261-02 11261-04 11261-04 11261-05 11261-06 11271-06 11271-06 11429-04 11429-04 11445-02 11695-10 11805-12 11806-08 11806-10 11806-14 11813-06 11813-06 11813-16 11813-16 11816-02 11823-01 11823-01 11823-01 11823-05 11823-06 11823-06 11823-27 11852-17 11852-52 11854-02 11854-03 11854-04 11854-07 11854-07 11859-03 11873-24 11878-02 11878-05 11880-03 11880-05 11880-06 11880-06 11880-08 11880-08

1.3 1.2 4.2 2.17 1.5 4.3 2.17 2.6 2.4 2.5 2.11 4.1 4.4 1.1 1.5 1.1 4.1 1.4 1.1 4.3 4.5 4.2 1.4 1.1 4.1 1.3 1.2 1.4 2.12 2.10 2.4 2.3 2.4 2.10 2.3 1.1 1.3 4.3 1.1 1.5 1.1 4.6 1.4 1.1 1.5 1.5 2.19 2.19 2.12 2.9 2.3 2.4

11 11 3 32 21 21 36 6 17 9 9 8 22 4 15 16 1 28 29 6 7 12 3 34 5 30 28 17 18 28 21 8 6 6 12 25 24 24 36 18 22 12 12 26 16 4 21 22 4 5 26 4

AUGUST 1993

Return

99.3

MODEL HX 65 ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

11880-08 11880-08 11880-08 11885-03 11885-03 11885-05 11885-06 11885-06 11890-03 11894-10 11898-01 11936-04 11936-04 11936-04 11936-04 11936-07 11936-17 11936-22 12319-00 12391-05 12391-05 12391-05 12391-05 12459-00 13813-19 13813-22 13813-23 13928-00 14126-08 14892-01 14892-01 14892-02 14892-03 14892-03 14900-00 14900-00 14913-08 14915-01 14915-03 14920-02 14920-02 14939-00 14972-05 14972-05 14986-03 14986-03 14986-03 14986-03 14986-03 14992-06 14994-07 14994-08

2.17 2.10 1.4 2.3 2.17 2.19 2.12 2.6 1.5 4.2 4.4 1.3 4.4 1.2 4.2 4.2 4.3 1.1 4.6 3.3 3.4 3.3 3.4 1.4 1.1 4.4 4.4 3.5 4.4 1.3 1.2 1.2 1.2 1.3 1.3 1.2 2.4 0.1 0.1 3.3 3.4 2.10 3.3 3.4 2.4 1.4 2.3 2.10 2.17 4.2 4.5 1.1

22 4 4 22 * 12 3 14 6 6 6 47 11 43 8 17 5 27 3 12 11 8 7 13 15 2 32 3 5 28 26 37 25 27 13 14 12 8 7 7 10 18 16 17 7 6 24 7 20 22 2 6

14994-15 14999-01 15032-01 15032-09 15062-00 15609-06 15818-06 20015-01 20067-00 20069-01 20070-01 20071-01 20134-00 20140-01 20140-01 20140-02 20140-02 20141-00 20141-00 20151-00 20151-00 20151-00 20151-00 20159-02 20159-02 20160-05 20160-08 20161-00 20161-00 20161-00 20161-00 20161-00 20161-00 20161-00 20163-01 20163-02 20163-07 20163-07 20163-07 20163-33 20163-33 20163-34 20163-34 20163-35 20163-36 20163-36 20163-36 20163-37 20163-37 20163-38 20163-38 20163-39

1.4 1.5 4.4 4.4 4.3 3.3 3.4 4.6 1.5 1.1 1.1 1.4 1.4 2.19 2.6 2.6 2.19 2.19 2.6 2.4 2.17 2.3 2.10 2.5 2.11 2.6 2.19 2.17 2.11 2.4 2.5 2.3 2.18 2.10 2.4 2.3 2.4 2.3 2.10 2.10 2.4 2.4 2.10 2.4 2.3 2.4 2.10 2.10 2.4 2.4 2.10 2.10

19 17 31 4 14 13 5 14 12 11 10 27 2 16 16 11 15 14 12 22 7 11 27 12 12 10 18 29 20 32 20 4 16 29 31 23 2 7 2 17 29 28 21 27 9 9 9 1 1 30 20 26

99.4

Return

AUGUST 1993

MODEL HX 65 ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

20163-39 20163-40 20163-49 20163-53 20163-55 20163-55 20163-55 20163-85 20177-01 20177-01 20208-00 20208-00 20224-00 20262-01 20287-19 20287-22 20287-23 20287-23 20323-00 20371-01 20371-03 20371-05 20371-07 20371-09 20371-11 20372-00 20373-00 20374-00 20379-02 20382-01 20382-03 20382-05 20382-07 20382-09 20382-11 20433-02 20433-02 20433-02 20479-00 20479-00 20479-00 20479-00 20497-00 20536-00 20720-05 20735-00 20761-00 20783-08 20784-02 20892-01 20894-00 20897-00

2.4 2.12 2.12 2.10 2.12 2.10 2.4 2.6 3.4 3.3 2.3 2.17 4.4 1.4 1.1 4.4 4.4 4.4 1.4 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 2.17 2.4 2.10 2.4 2.17 2.10 2.3 1.1 1.5 4.6 4.4 2.6 4.4 4.4 1.4 1.4 1.4

23 17 1 22 24 16 18 23 13 4 2 2 21 27 15 2 32 29 5 19 19 19 19 19 19 13 20 5 4 17 17 17 17 17 17 8 19 19 5 21 5 25 32 13 18 3 2 5 28 29 31 1

20898-00 20899-00 20904-01 20912-00 20912-00 20913-00 20913-00 20938-01 20950-00 20956-00 20970-00 20981-00 20983-00 21074-02 21074-02 21074-03 21542-10 21542-12 22012-03 22012-03 22088-02 22226-01 22226-03 23015-01 23024-00 23026-00 23026-00 23030-00 23030-00 23032-00 23033-00 23034-00 23035-00 23036-00 23036-00 23037-00 23037-00 23040-00 23040-00 23040-00 23040-00 23040-00 23040-00 23044-00 23044-00 23044-01 23044-01 23044-02 23044-02 23061-00 23061-00 23067-00

1.4 1.4 4.1 2.19 2.6 2.11 2.5 4.1 4.2 4.2 1.1 4.1 4.1 2.12 2.9 2.4 1.2 1.3 3.4 3.3 4.4 2.6 2.19 2.19 1.2 1.2 1.3 1.2 1.3 1.2 1.2 1.2 1.2 1.3 1.2 1.3 1.2 2.3 2.17 1.3 1.2 1.3 1.2 1.2 1.3 1.2 1.3 1.2 1.3 1.2 1.3 1.3

30 21 19 17 17 10 10 10 20 2 9 15 6 22 3 15 34 35 6 11 28 8 24 5 41 38 42 47 51 45 13 23 20 4 4 7 7 30 24 15 3 3 16 52 55 51 54 50 53 49 52 10

AUGUST 1993

Return

99.5

MODEL HX 65 ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

23067-00 23078-00 23078-00 23081-00 23081-00 23081-00 23139-00 23139-00 23187-00 23214-00 23214-00 23228-01 23244-00 23244-00 23294-00 23309-01 23309-01 23309-01 23309-01 23369-00 23369-00 23369-00 23376-00 23380-00 23381-00 23382-00 23383-00 23384-00 23384-00 23414-00 23414-01 23466-00 23466-00 24070-00 24450-00 25170-00 25189-02 25194-01 25203-03 25204-03 25337-00 25901-00 25901-00 25901-00 25902-00 25903-00 25904-00 25920-00 25922-03 25922-04 25925-00 25926-00

1.2 1.3 1.2 2.3 1.3 1.2 1.3 1.2 2.19 1.3 1.2 2.3 1.2 1.3 2.17 2.10 2.3 2.17 2.4 1.3 1.2 2.3 1.3 1.3 1.3 1.3 1.3 1.3 1.1 1.3 1.2 1.3 1.2 2.4 1.5 4.2 4.2 4.2 4.2 4.2 2.12 1.4 2.11 2.5 1.4 1.4 1.4 1.5 1.4 1.4 1.5 1.5

10 41 40 33 57 55 1 1 11 12 12 13 30 32 33 23 27 17 24 44 42 34 43 20 19 21 49 23 2 38 36 33 31 14 23 7 24 9 26 25 19 8 15 15 24 16 23 9 25 25 10 7

25929-00 25935-02 25938-01 25939-00 25984-01 25988-00 26205-01 26325-01 27006-00 27006-02 27012-01 27013-00 27043-00 27046-00 27057-04 27057-05 27085-00 27096-01 27115-00 27115-00 27141-01 27142-00 27185-01 27210-00 27210-00 27212-00 27212-00 27257-00 27258-00 27259-04 27259-04 27259-04 27259-04 27259-04 27262-00 27264-00 27265-00 27266-00 27266-00 27266-00 27267-03 27267-03 27267-03 27270-00 27270-00 27272-00 27291-00 27291-00 27299-00 27299-01 27299-01 27303-00

1.5 1.5 1.5 1.5 1.5 1.5 2.17 4.2 4.2 4.2 4.5 4.5 4.4 1.1 4.1 4.1 0.1 2.17 3.4 3.3 4.1 4.1 2.12 1.3 1.2 1.2 1.3 2.6 2.6 2.5 2.4 2.11 2.10 2.3 2.6 2.12 2.9 2.5 2.4 2.3 2.11 2.3 2.10 2.6 2.12 2.6 1.2 1.3 1.3 1.2 1.1 1.2

8 14 2 25 3 27 13 18 13 13 4 5 20 37 10 10 4 9 8 9 18 20 26 6 6 5 5 19 22 4 8 4 8 15 13 2 4 6 13 16 6 17 13 25 6 1 32 37 34 33 23 42

99.6

Return

AUGUST 1993

MODEL HX 65 ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

27303-00 27303-00 27311-00 27312-00 27312-00 27312-00 27315-00 27318-00 27319-00 27325-01 27325-01 27329-00 27341-00 27341-00 27341-00 27341-00 27341-00 27341-00 27341-00 27341-00 27341-00 27354-04 27354-05 27355-04 27355-05 27356-00 27356-00 27356-00 27357-00 27357-00 27357-00 27501-02 27504-01 27504-02 27506-03 27506-04 27506-05 27509-03 27509-04 27509-05 27515-01 27518-00 27519-00 27523-00 27523-00 27529-01 27541-00 27541-00 27562-00 27576-01 27576-02 27594-15

1.3 2.17 2.17 1.2 2.17 1.3 2.19 2.19 2.19 2.18 2.17 2.19 3.4 2.10 2.5 2.3 2.11 2.4 3.3 2.18 2.17 1.1 1.1 1.1 1.1 1.3 2.17 1.2 1.3 2.3 1.2 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.1 4.1 4.5 1.3 1.2 1.1 1.2 1.3 4.5 4.1 4.1 4.4

44 27 10 55 23 57 6 25 1 8 16 26 1 3 19 3 19 3 1 3 3 31 31 31 31 58 1 56 58 1 56 7 9 16 6 6 6 10 10 10 4 3 6 45 48 17 44 48 1 11 14 7

27594-16 27594-17 27594-22 27594-23 27594-24 27594-38 27594-39 27594-40 27594-45 27594-46 27595-03 27595-04 27595-07 27595-08 27595-14 27595-16 27603-00 27604-05 27605-00 27607-00 27608-00 27609-01 27610-00 27617-02 27617-03 27626-01 27692-00 27692-00 27693-00 27693-00 27693-00 27693-02 27704-04 27725-00 27728-00 27783-13 27783-14 27783-15 27783-16 27783-17 27783-18 27783-19 27783-20 27783-21 27783-22 27783-23 27783-24 27783-45 27783-46 27783-47 27783-48 27783-53

4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.7 4.7 4.4 2.6 2.19 2.12 2.9 2.6 2.19 2.20 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4

7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 10 29 15 26 8 17 15 1 1 14 7 28 15 7 18 10 28 27 27 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23

AUGUST 1993

Return

99.7

MODEL HX 65 ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG.#

ITEM #

27783-54 27783-55 27783-56 27783-61 27783-62 27783-67 27783-68 27783-69 27783-70 27795-00 27796-00 27799-00 27804-00 27807-00 27808-00 27809-00 27810-00 27812-00 27813-00 27820-00 27823-00 27827-03 27827-03 27846-00 27848-00 27849-00 27864-01 27865-00 27886-00 27886-00 27893-00 27895-00 27910-04 27910-04 27910-05 27910-05 27973-00 27974-00 27975-00 27976-00 27978-00 27979-00 27980-00 29018-00 29019-00 29020-00 29304-00 29304-00 29304-00 41346-00 49350-00 49354-00

4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 1.5 4.2 4.2 4.1 4.3 4.2 4.2 4.4 4.4 3.4 3.3 3.6 2.18 2.17 2.18 2.18 2.17 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.4 1.5 1.5 1.3 2.17 1.2 1.1 2.17 3.3

23 23 23 23 23 23 23 23 23 17 1 19 22 11 16 8 3 10 9 5 23 5 9 4 1 14 17 8 9 10 K 11 5 5 5 5 24 19 3 1 28 13 5 26 29 20 46 28 54 20 11 15

49354-00 49354-00 49354-00 49355-01 49355-01 49356-01 49356-01 49358-00 49358-01 49358-02 49358-03 49367-01 49367-01 49377-05 49506-03 49506-03 49506-03 49506-03 49519-03 49519-03 49519-04 49519-04 49519-04 49519-06 49519-06 49521-00 49521-00 49525-01 49525-01 49525-04 49525-04 49535-00 49536-00 49548-00 49549-00 49549-00 49605-00 49606-00 49607-00 49607-00 49670-00 49751-19 49771-00 49771-01 49771-01 49771-01 49779-00 49787-00 49788-01 49804-00 49815-00 49815-00

3.4 2.3 2.17 3.3 3.4 3.4 3.3 3.4 3.4 3.3 3.3 2.19 2.17 0.1 1.3 2.3 2.17 1.2 1.3 1.2 1.2 1.3 1.3 1.2 1.3 2.19 2.12 1.2 1.3 1.3 1.2 0.1 0.1 2.19 1.3 1.2 2.17 2.17 2.3 2.17 7.1 1.5 2.3 2.19 2.19 2.19 2.10 4.2 1.1 0.1 2.17 2.3

4 35 4 3 3 15 14 14 16 6 17 19 34 5 56 31 25 53 2 2 19 39 18 18 17 23 23 9 9 16 17 11 6 2 31 29 14 15 32 26 1 30 18 * * * 12 10 21 * 12 10

99.8

Return

AUGUST 1993

MODEL HX 65 ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

49831-00 49831-00 49852-01 49852-01 49852-01 49852-01 49853-02 49853-02 49853-02 49853-02 49853-02 49853-04 49853-04 49853-04 49854-01 49854-01 49854-04 49854-04 49854-05 49854-05 49854-05 49855-05 49855-21 49855-30 49855-30 49855-31 49855-32 49855-32 49855-38 49856-01 49856-01 49856-01 49856-01 49856-03 49856-03 49856-03 49856-03 49856-04 49856-04 49856-04 49856-05 49856-05 49856-08 49856-09 49856-09 49856-09 49856-10 49856-10 49856-10 49856-10 49856-10 49856-11

2.17 2.3 2.14 2.23 2.23 2.14 2.23 2.14 2.23 2.14 2.14 2.23 2.14 2.14 2.23 2.14 2.23 2.14 2.14 2.23 2.14 2.14 2.23 2.14 2.14 2.14 2.18 2.23 2.23 2.11 2.5 2.11 2.5 2.10 2.11 2.18 2.5 2.5 2.18 2.11 2.5 2.11 2.18 2.14 2.14 2.14 2.11 2.5 2.14 2.14 2.14 2.11

6 19 3 9 3 9 4 5 11 4 11 10 10 4 2 2 2 2 2 8 8 1 1 7 1 1 2 1 7 5 18 18 5 15 17 12 17 16 13 16 7 7 15 5 12 6 14 14 7 6 13 8

AUGUST 1993

Return

PART #

FIG.#

ITEM #

49856-11 49856-12 49856-12 49856-58 49856-70 49856-73 49856-75 49856-80 49856-81 49910-01 49910-01 49922-06 49922-06 49929-01 49929-01 49929-03 49929-04 49929-05 49929-10 49942-00 50001-11 50003-01 50022-01 50022-01 49856-109 49856-110 49856-110 49856-111 49856-111 6-00015-04 300207-001 300540-000 300541-000 300542-000 300544-000 300545-000 300546-000 300553-000 300554-000 300555-000 300556-000 300558-000 300560-000 300571-000 300572-000 300573-000 300574-000 300575-000 300576-000 300577-000 300578-000 300579-000

2.5 2.11 2.5 2.18 2.6 2.18 2.18 2.18 2.18 4.3 4.4 1.3 1.2 4.4 1.4 4.4 4.4 4.4 4.3 4.1 2.6 2.6 2.19 2.19 2.18 2.23 2.23 2.23 2.23 4.4 0.1 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25

8 13 13 14 24 9 10 7 6 15 12 29 27 9 22 24 25 18 12 16 20 21 * * 4 12 5 6 13 20 * 14 25 3 2 6 1 4 5 10 17 18 22 12 13 11 15 7 9 8 * * 99.9

MODEL HX 65 ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

300580-000 300581-000 300582-000 300583-000 300584-000 300585-000 300661-001 300661-001 300771-000 300947-005 300947-006 300947-007 300947-008 300947-009 300947-010 300947-011 300947-012 300947-014 300947-016 300947-020 300947-021 300947-022 300947-028 300947-033 300947-035 300947-037 300947-038 301385-001 301434-001 301621-000 301821-003 301821-004 301821-005 301821-006 301821-007 301821-008 301821-009 301822-000 301822-001 301822-002 302066-001 52-00237-00 52-00254-00 52-00257-00 52-00260-00 52-00267-00 52-00269-00 52-07901-03 52-07901-03 52-07901-03

2.25 2.25 2.25 2.25 2.25 2.25 1.3 1.2 0.1 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 0.1 0.1 3.5 2.24 2.24 2.24 2.24 2.24 2.24 2.25 3.5 2.24 2.24 0.1 0.1 0.1 0.1 0.1 0.1 0.1 2.4 2.10 2.3

24 16 19 20 23 21 36 35 2 17 4 27 13 26 23 22 6 21 20 18 19 10 28 24 25 9 5 * * 14 1 2 4 6 7 8 26 11 3 5 9 1 1 1 1 1 1 20 14 14

99.10

Return

PART #

FIG.#

ITEM #

AUGUST 1993