Bobcat CT235 Compact Tractor Operation & Maintenance Manual

Operation & Maintenance Manual CT235 Compact Tractor

S/N A9JY11001 & Above

6986643 (5-09) Revised (3-10) (4)

Printed in U.S.A.

© Bobcat Company 2010

OPERATOR SAFETY WARNINGS CORRECT

Operator must have instructions before operating the machine.

Untrained operators can cause injury or death.

WARNING

W-2001-0502

Safety Alert Symbol: This symbol with a warning statement, means: “Warning, be alert! Your safety is involved!” Carefully read the message that follows.

B-23565

Use only attachments and implements approved by Bobcat Company for this machine.

WRONG

B-23558A

B-23559A

Never carry riders.

Always carry load as low as possible. Slow down when turning.

Load, unload, and turn on flat level ground.

Use correct ballast.

Keep bystanders away from work area.

WRONG

WRONG

B-23525A

B-23561A

load

Never use machine as a man lift or work platform.

WRONG

WRONG

machine

B-23555

Never use machine without operator ROPS. Fasten seat belt when the ROPS is up.

B-23562

Never exceed capacities.

WRONG

B-23529A

WRONG

Do not use machine in atmosphere with explosive dust, explosive gas, or where exhaust can contact flammable material.

Never use the machine without instructions. See machine signs (decals), Operation & Maintenance Manual, and Operator’s Handbook.

CORRECT

CORRECT

Use ROPS and fasten seat belt snugly.

Always keep arms and feet inside the operator’s area.

P-90216

Never leave machine with loader arms up or implement raised.

To park, engage PARKING BRAKE, put all controls in NEUTRAL, move PTO lever(s) to OFF, put attachment and implement flat on the ground and stop the engine.

B-23523A

Engage PARK BRAKE before leaving machine.

Put all controls in neutral when starting.

SAFETY EQUIPMENT The machine must be equipped with safety items necessary for each job. Ask your dealer for information on the safe use of attachments and accessories.

1.

2.

3.

4.

5.

6.

7.

SEAT BELTS: Check fasteners, check for damaged webbing or buckle.

ROPS: It must be maintained in good condition with all fasteners tight.

OPERATOR’S HANDBOOK: Must be on the machine.

SAFETY SIGNS (DECALS): Replace if damaged.

SAFETY INTERLOCK SYSTEM: Check function.

GRAB HANDLES: Replace if damaged.

PARKING BRAKE: Check adjustment.

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OSW52-0409

2

CONTENTS FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 SAFETY & TRAINING RESOURCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 LOADER SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109 PREVENTIVE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 MACHINE SIGN TRANSLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207 WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219 ALPHABETICAL INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223 REFERENCE INFORMATION Write the correct information for YOUR Machine in the spaces below. Always use these numbers when referring to your Bobcat product.

Compact Tractor Serial Number Engine Serial Number Loader Serial Number (If Equipped) NOTES:

YOUR BOBCAT DEALER: ADDRESS: PHONE:

Doosan Benelux SA Drève Richelle 167 B-1410 Waterloo BELGIUM

Bobcat Company P.O. Box 128 Gwinner, ND 58040-0128 UNITED STATES OF AMERICA

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FOREWORD This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat compact tractor. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT COMPACT TRACTOR. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your compact tractor.

BOBCAT COMPANY IS IS0 9001 CERTIFIED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 REGULAR MAINTENANCE ITEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 SERIAL NUMBER LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Compact Tractor Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Engine Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Loader Serial Number (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 DELIVERY REPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 COMPACT TRACTOR IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL LOADER AND REAR BALLAST) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL THREE-POINT IMPLEMENT AND FRONT BALLAST) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 FEATURES, ACCESSORIES AND ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Standard Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Options And Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Loader (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Implements - Three-Point Hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Implements - Mid-Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Implements - Front Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

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BOBCAT COMPANY IS IS0 9001 CERTIFIED

ISO 9001 is an international standard that specifies requirements for a quality management system that controls the processes and procedures which we use to design, develop, manufacture and distribute Bobcat products.

British Standards Institute (BSI) is the Certified Registrar Bobcat Company chose to assess the Company’s compliance with the ISO 9001 at Bobcat's manufacturing facilities in Gwinner and Bismarck, North Dakota (U.S.A.), Pontchateau (France), Dobris (Czech Republic) and the Bobcat corporate offices (Gwinner, Bismarck & West Fargo) in North Dakota.

Only certified assessors, like BSI, can grant registrations.

ISO 9001 means that as a company we say what we do and do what we say. In other words, we have established procedures and policies, and we provide evidence that the procedures and policies are followed.

CALIFORNIA PROPOSITION 65 WARNING Diesel engine exhaust and some of its constituents are known to the state of California to cause cancer, birth defects and other reproductive harm.

REGULAR MAINTENANCE ITEMS ENGINE OIL FILTER 6696286

BATTERY 6674687 FLUID, Transmission / Differential 6687120 - (1 qt.)

6988098 - (1 Gal.) 6988099 - (2 Gal.)

FUEL FILTER 6695912

AIR FILTER - Primary = 6666333 AIR FILTER - Inner = 6666334

COOLANT PRESSURE CAP 6697200 ETHYLENE GLYCOL ANTI-FREEZE, 6988096 Premixed [-34 F (-37C)] 6988097 Concentrate PREMIUM GEAR LUBRICANT (80w - 90) 6903121 - (1 qt.)

HYDROSTATIC FILTER 6695914 HYDRAULIC FILTER 6695913 ENGINE OIL 6903105 6903107 6903109 6903113 6903112 6903111 GREASE 6903122 ………

ENGINE OIL 6903106 6903108 6903110

SAE 15W40 CE/SG (12 qt.)

SAE 10W30 CE/SG (12 qt.)

SAE 30W CE/SG (12 qt.)

SAE 15W40 CE/SG (1 Gal.) SAE 10W30 CE/SG (1 Gal.) SAE 30W CE/SG (1 Gal.)

SAE 15W40 CE/SG (2.5 Gal.) SAE 10W30 CE/SG (2.5 Gal.) SAE 30W CE/SG (2.5 Gal.) MULTI PURPOSE # 2 6903122 - (14 oz. tube)

NOTE: Always verify Part Numbers with your Bobcat dealer.

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CT235 Operation & Maintenance Manual

SERIAL NUMBER LOCATIONS

Engine Serial Number

Always use the serial number of the loader when requesting service information or when ordering parts.

Early or later models (identification made by serial number) may use different parts, or it may be necessary to use a different procedure in doing a specific service operation.

Figure 3

Compact Tractor Serial Number

1

Figure 1

P-81352

The engine serial number is located on the top of the injection pump (Item 1) [Figure 3].

P-78999A

The compact tractor serial number plate is located on the outside of the loader frame [Figure 1].

Figure 2

Module 2 - Production Sequence (Series) Module 1 - Model / Engine Combination P-90175 Explanation of machine Serial Number [Figure 2]: 1. The four digit Model / Engine Combination Module number identifies the model number and engine combination.

2. The five digit Production Sequence Number identifies the order which the loader is produced.

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CT235 Operation & Maintenance Manual

SERIAL NUMBER LOCATIONS (CONT’D)

DELIVERY REPORT

Loader Serial Number (Optional)

Figure 6

Figure 4 EARLY MODEL

1

B-16315

P-80999

The delivery report [Figure 6] must be completed by the dealer and signed by the owner or operator when the Bobcat compact tractor and / or loader is delivered. An explanation of the form must be given to the owner.

Figure 5 LATER MODEL

1

P-97162

The loader serial number is located on the left loader arm (Item 1) [Figure 4] (early models) or on the left loader upright (Item 1) [Figure 5] (later models).

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CT235 Operation & Maintenance Manual

COMPACT TRACTOR IDENTIFICATION

[2] ROLL-OVER PROTECTIVE STRUCTURE (ROPS)

OPERATOR’S SEAT WITH SEAT BELT AND SEAT SWITCH

STEERING WHEEL

DIRECTIONAL SIGNAL / HAZARD / FLASHER LIGHTS

HEAD LIGHTS

GRAB HANDLE (2)

[3] TIRES OPERATION & MAINTENANCE MANUAL

[3] REAR (REMOTE) HYDRAULIC COUPLERS

[3] SLOW MOVING VEHICLE (SMV) EMBLEM

OPERATOR’S HANDBOOK

THREE-POINT HITCH ADJUSTABLE TOP LINK PTO SHIELD THREE-POINT HITCH LOWER LINK (2)

TRAVEL CONTROL PEDAL REAR LIGHTS

DRAWBAR

ADJUSTABLE LIFT LINK

SWAY BARS (2)

B-23694B B-23687A

[1] ATTACHMENTS AND IMPLEMENTS - Attachments and implements are available for the compact tractor.

[2] ROPS - Roll-Over Protective Structure, per ASABE S478 and OSHA 29 CFR PART 1928 Subpart C. [3] OPTIONAL OR FIELD ACCESSORIES (Not Standard Equipment).

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CT235 Operation & Maintenance Manual

COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL LOADER AND REAR BALLAST)

OPERATOR’S SEAT WITH SEAT BELT AND SEAT SWITCH

[3] GRILL GUARD

[3] TILT CYLINDERS

[3] LOADER MOUNT (2)

[3] LIFT CYLINDERS [3] LOADER ARMS [1] BUCKET [2] ROLL-OVER PROTECTIVE STRUCTURE(ROPS)

[3] BALLAST BOX

[3] JOYSTICK CONTROL LEVER With LOCK LEVER

[3] TIRES NA5108 NA5109

[1] ATTACHMENTS AND IMPLEMENTS - Attachments and implements are available for the compact tractor.

[2] ROPS - Roll-Over Protective Structure, per ASABE S478 and OSHA 29 CFR PART 1928 Subpart C. [3] OPTIONAL OR FIELD ACCESSORIES (Not Standard Equipment).

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CT235 Operation & Maintenance Manual

COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL THREE-POINT IMPLEMENT AND FRONT BALLAST)

OPERATOR’S SEAT WITH SEAT BELT AND SEAT SWITCH

[3] FRONT BALLAST

[2] ROLL-OVER PROTECTIVE STRUCTURE(ROPS)

IMPLEMENT PTO SHIELD

PTO DRIVELINE WITH GUARDS [1] AUGER

PTO SHAFT

B-23691B B-23690A

PTO SHIELD

[1] ATTACHMENTS AND IMPLEMENTS - Attachments and implements are available for the compact tractor.

[2] ROPS - Roll-Over Protective Structure, per ASABE S478 and OSHA 29 CFR PART 1928 Subpart C. [3] OPTIONAL OR FIELD ACCESSORIES (Not Standard Equipment).

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CT235 Operation & Maintenance Manual

FEATURES, ACCESSORIES AND ATTACHMENTS

Loader (Optional)

Standard Items

NOTE: Use with rear ballast and tires with the correct load rating (See Ballast (Rear) on Page 209.)

(See Tires on Page 217.)

The compact tractor is equipped with the following standard items: • • • • • • • • • • • • • • • • • • • • • • • • • •

Beverage Holder Cruise Control Differential Lock Drawbar Floor Mat Front Wheel Assist (4WD) Front Work Lights Glow Plugs Horn Hydraulic Three-Point Lift System Hydrostatic Drive System Instrumentation: Hourmeter, Fuel Gauge, Engine Temperature Gauge, Tachometer, Warning Lights Lights Head Lights, Tail Lights, Brake Lights, Hazard / Flashers, Directional Signals Parking Brake Power Steering Power Take-Off (PTO) Rear (540 RPM) with Shield Radiator Screen Kit ROPS - 2-post, foldable Safety Interlock System (Neutral Start and Operating) Seat Belt (Retractable) Single Travel Control Pedal Spark Arrestor Muffler Suspension Seat Tires: Front - Ag 7 - 14 (8 ply) Rear - Ag 11.2 - 24 (6 ply) Three-Point Hitch (Category I) Three-Speed Range Lever

• • • • •

Bob-Tach™ Buckets Front End Loader - (7 foot dump height) Loader Mounting Brackets Pallet Forks

Implements - Three-Point Hitch NOTE: The following implements may require front ballast. (See Ballast (Front) on Page 210.)

• • • • • • • • • • • • • • • •

Angle Blades Auger (Post Hole) Backhoe Ballast Box Blade Box Blade Disc Finish Mower Front Mounted Snow Blower Snow Blower Soil Conditioner Soil Cultivator Sprayer Tiller Tine Rake Rotary Cutter

Implements - Mid-Mount Options And Accessories •

The compact tractor can be equipped with the following Options and Field Installed Accessories.

• • • • • • • • • • • • • • •

Finish Mower

Implements - Front Mount

Backup Alarm Battery Heater Blanket Block Heater Front Ballast Grille Guard Joystick Control Lever and Valve Mirrors Power Take-Off (PTO) Mid-Mount (2000 RPM) Rear Ballast Rear (Remote) Auxiliary Hydraulics (1 or 2) Rear Work Lights Slow Moving Vehicle (SMV) Emblem And Bracket Sunshade Tires: Front - General Purpose 25 x 8.5 - 14 (6 ply) Rear - General Purpose 15 - 19.5 (8 ply) Tires: Front - Turf 27 x 8.5 - 15 (4 ply) Rear - Turf 41 x 14.0 - 20 (4 ply)

•

Front Mounted Snow Blower

Other attachments and implements may also be available for your compact tractor. See your Bobcat dealer.

Specifications subject to change without notice.

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SAFETY & TRAINING RESOURCES SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Before Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Safe Operation Is The Operator’s Responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Safe Operation Needs A Qualified Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Use Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Avoid Silica Dust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Safety Rules For Power Take-Off (PTO) Driven Implements . . . . . . . . . . . . . . . . . . . . . . . 20 Compact Tractor Requirements and Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 FIRE PREVENTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Fueling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Spark Arrestor Exhaust System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Welding And Grinding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Fire Extinguishers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 MACHINE SIGNS (DECALS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 PUBLICATIONS AND TRAINING RESOURCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

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CT235 Operation & Maintenance Manual

SAFETY INSTRUCTIONS

•

An Operator’s Handbook is fastened to the operator dash panel of the machine. It’s brief instructions are convenient to the operator. The Handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.

•

The AEM Safety Manual delivered with the machine gives general safety information.

•

See the PUBLICATIONS AND TRAINING RESOURCES Page in this manual or your Bobcat dealer for Service and Parts Manuals, printed materials, videos, or training courses available. Also check the Bobcat web sites www.training.bobcat.com or www.bobcat.com

Before Operation Carefully follow the operating instructions in this manual.

and

maintenance

The Bobcat compact tractor is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat machine usage.

The Bobcat compact tractor has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the machine with adequate ventilation.

The dealer and owner / operator review the recommended uses of the product when delivered. If the owner / operator will be using the machine for a different application(s) he or she must ask the dealer for recommendations on the new use.

The dealer explains the capabilities and restrictions of the Bobcat compact tractor and attachment or implement for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments or implements.

The attachments, implements and buckets are designed for the Loader and the Three-Point Hitch lift capacities. They are designed for secure fastening to the Bobcat machine. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the compact tractor and attachment / implement combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat compact tractor and attachments / implements: •

Call Before You Dig

The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.

•

The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine.

Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.

•

Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment / implement. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.

Dial 811 (USA Only) 1-888-258-0808 (USA & Canada) When you call, you will be directed to a location in your state / province, or city for information about buried lines (telephone, cable TV, water, sewer, gas, etc.).

SI CT-1008 17

CT235 Operation & Maintenance Manual

SAFETY INSTRUCTIONS (CONT’D)

Safe Operation Needs A Qualified Operator For an operator to be qualified, he or she must not use drugs or alcoholic drinks which impair alertness or coordination while working. An operator who is taking prescription drugs must get medical advice to determine if he or she can safely operate a machine and the attachment / implement.

Safe Operation Is The Operator’s Responsibility

Safety Alert Symbol This symbol with a warning statement means: “Warning, be alert! Your safety is involved!”

Carefully read the message that follows.

A Qualified Operator Must Do The Following: Understand Regulations

Written

Instructions,

Rules

and

•

The written instructions from Bobcat Company include the Delivery Report, Operation & Maintenance Manual, Operator’s Handbook, Safety Manual and machine signs (decals).

•

Check the rules and regulations at your location. The rules may include an employer’s work safety requirements. Regulations may apply to local driving requirements or use of a Slow Moving Vehicle (SMV) emblem. Regulations may identify a hazard such as a utility line.

WARNING Operator must have instructions before running the machine. Untrained operators can cause injury or death.

the

W-2001-1285

Have Training with Actual Operation

IMPORTANT

•

Operator training must consist of a demonstration and verbal instruction. This training is given by your Bobcat dealer before the product is delivered.

This notice identifies procedures which must be followed to avoid damage to the machine.

•

The new operator must start in an area without bystanders and use all the controls until he or she can operate the machine and attachment / implement safely under all conditions of the work area. Fasten seat belt securely when Roll-Over Protective Structure (ROPS) is up and locked. DO NOT wear the seat belt if ROPS is down.

I-2019-0284

DANGER

Know the Work Conditions

The signal word DANGER on the machine and in the manuals indicates a hazardous situation which, if not avoided, will result in death or serious injury.

•

Know the weight of the materials being handled.

Avoid exceeding the machine and attachment / implement load capacities. Material which is very dense will be heavier than the same volume of less dense material. Reduce the size of load if handling dense material.

•

The operator must know any prohibited uses or work areas, for example, he or she needs to know about excessive slopes.

•

Know the location of any underground lines. Call local utilities or the TOLL FREE phone number found in the Before Operation Section of this manual.

•

Wear tight fitting clothing. Always wear safety glasses when doing maintenance or service. Safety glasses, hearing protection, or respiratory equipment are required for some work. See your Bobcat dealer about Bobcat Safety equipment for your machine.

D-1002-1107

WARNING The signal word WARNING on the machine and in the manuals indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

W-2044-1107

The Bobcat machine and attachment / implement must be in good operating condition before use.

Check all of the items on the Bobcat Service Schedule Decal under the 8-10 hour column or as shown in the Operation & Maintenance Manual.

SI CT-1008

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CT235 Operation & Maintenance Manual

Avoid Silica Dust

SAFETY INSTRUCTIONS (CONT’D) Use Safety Rules •

Read and follow instructions in the machine and the attachment’s / implement’s Operation & Maintenance Manual before operating.

•

Check for underground lines before operating attachment / implement (if applicable).

•

In addition to the design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.

•

Check that the attachment mounting pins and hardware are installed correctly and securely fastened (if equipped).

•

Check that the loader is securely installed to the compact tractor using the correct pins and hardware.

•

Check that the Bob-Tach levers are in the locked position and the wedges are fully engaged into the mounting holes of the attachment (if applicable).

•

Check that the implement is securely fastened to the machine.

•

Depress brake pedals (or make sure parking brake is engaged) and make sure all the machine controls are in the NEUTRAL position before starting the machine.

•

Always start the machine from the operator’s seat.

•

Operate the attachment / implement according to the Operation & Maintenance Manual.

•

When learning to operate the attachment / implement, do it at a slow rate in an area clear of bystanders.

•

DO NOT permit personnel to be in the work area when operating the machine and attachment / implement.

•

The attachment / implement must be used ONLY on approved machines. See your Bobcat dealer for updated list of approved attachments / implements for each machine model.

•

DO NOT modify equipment or add attachments / implements that exceed manufacturer’s specifications.

•

DO NOT make any adjustments or repairs on the machine or attachment / implement while the engine is running.

•

Keep shields and guards in place. Replace if damaged.

Cutting or drilling concrete containing sand or rock containing quartz may result in exposure to silica dust.

Do not exceed Permissible Exposure Limits (PEL) to silica dust as determined by OSHA or other job site Rules and Regulations. Use a respirator, water spray or other means to control dust. Silica dust can cause lung disease and is known to the state of California to cause cancer.

SI CT-1008 19

CT235 Operation & Maintenance Manual

SAFETY INSTRUCTIONS (CONT’D)

•

Make certain that the Slow Moving Vehicle (SMV) emblem is installed so that it is visible and legible.

When transporting the equipment, use the compact tractor flashing warning lights and follow all local regulations.

•

Operate this equipment with a compact tractor equipped with an approved Roll-Over Protective Structure (ROPS). Always wear seat belt when the ROPS is up. Serious injury or death could result from falling off the compact tractor.

•

Before leaving the compact tractor operator’s seat:

Safety Rules For Power Take-Off (PTO) Driven Implements •

Keep PTO shields and all guards in place. Replace damaged or missing shields and guards before operating.

•

Follow warnings and instructions on machine signs (decals). Replace damaged or missing decals.

•

Do not wear loose or bulky clothing around the PTO or other moving parts.

1. Park on flat level ground.

2. Fully lower the loader arms and put the attachment flat on the ground (if equipped).

3. Fully lower the three-point hitch or mid-mount implements (if equipped).

4. Lock brake pedals together and engage the parking brake.

5. Place all controls in neutral.

6. Stop engine, unfasten seat belt and remove the key.

•

Keep bystanders away from PTO driven equipment, and never allow children near machines.

•

Read and understand the manuals for the PTO driven equipment and be aware of safe operating procedures and hazards that may not be readily apparent.

•

Always walk around equipment to avoid coming near a turning PTO driveline. Stepping over, leaning across or crawling under a turning PTO driveline can cause entanglement.

•

Never allow riders on the compact tractor or implement. Falling off can result in serious injury or death.

•

Position the machine and implement hitch correctly to prevent driveline stress and separation.

•

•

Use caution when turning. Turning too sharp can cause driveline damage.

Start the compact tractor only when properly seated in the operator’s seat. Starting a compact tractor in gear can result in serious injury or death.

•

Operate the compact tractor and attachments / implements from the operator's position only.

•

Add the correct front ballast for rear three-point hitch implements and pull type implements. Add the correct rear ballast when using the loader and attachments.

Front and rear ballast can be purchased from your compact tractor dealer.

•

Do not handle large objects (such as round bales or posts) unless the loader is equipped with the proper attachment and the load is secured.

•

The parking brake must be engaged before leaving the compact tractor operator’s seat. Rollaway can occur because the transmission may not prevent machine movement. Lock the brake pedals together before activating the parking brake.

•

Use caution when raising PTO driven implement.

Excessive driveline angle can cause driveline damage. Use stops if needed.

Compact Tractor Requirements and Capabilities •

•

Fasten seat belt securely when Roll-Over Protective Structure (ROPS) is up and locked. DO NOT wear seat belt if ROPS is down.

Compact tractor must be equipped with sway bars or chains.

•

Stop the compact tractor and engage the parking brakes. Install blocks in front of and behind the rear tires of the compact tractor. Install blocks underneath and support the implement securely before working under raised implements.

•

Keep bystanders clear of moving parts and the work area. Keep children away.

•

Use increased caution on slopes and near banks and ditches to prevent overturn.

SI CT-1008

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CT235 Operation & Maintenance Manual

Hydraulic System

FIRE PREVENTION

Check hydraulic tubes, hoses and fittings for damage and leakage. Never use open flame or bare skin to check for leaks. Hydraulic tubes and hoses must be properly routed and have adequate support and secure clamps.

Tighten or replace any parts that show leakage.

Always clean fluid spills. Do not use gasoline or diesel fuel for cleaning parts. Use commercial nonflammable solvents.

Maintenance The machine and some attachments / implements have components that are at high temperatures under normal operating conditions. The primary source of high temperatures is the engine and exhaust system. The electrical system, if damaged or incorrectly maintained, can be a source of arcs or sparks.

Fueling

Flammable debris (leaves, straw, etc.) must be removed regularly. If flammable debris is allowed to accumulate, it can cause a fire hazard. Clean often to avoid this accumulation. Flammable debris in the engine compartment is a potential fire hazard.

Stop the engine and let it cool before adding fuel. No smoking! Do not refuel a machine near open flames or sparks. Fill the fuel tank outdoors.

The operator’s area, engine compartment and engine cooling system must be inspected every day and cleaned if necessary to prevent fire hazards and overheating.

Starting Do not use ether or starting fluids on any engine that has glow plugs. These starting aids can cause explosion and injure you or bystanders.

All fuels, most lubricants and some coolants mixtures are flammable. Flammable fluids that are leaking or spilled onto hot surfaces or onto electrical components can cause a fire.

Use the procedure in the Operation & Maintenance Manual for connecting the battery and for jump starting.

Operation Do not use the machine where exhaust, arcs, sparks or hot components can contact flammable material, explosive dust or gases.

Spark Arrestor Exhaust System The spark arrestor exhaust system is designed to control the emission of hot particles from the engine and exhaust system, but the muffler and the exhaust gases are still hot.

Electrical

Check the spark arrestor exhaust system regularly to make sure it is maintained and working properly. Use the procedure in the Operation & Maintenance Manual for cleaning the spark arrestor muffler (if equipped).

Check all electrical wiring and connections for damage.

Keep the battery terminals clean and tight. Repair or replace any damaged part or wires that are loose or frayed.

Battery gas can explode and cause serious injury. Use the procedure in the Operation & Maintenance Manual for connecting the battery and for jump starting. Do not jump start or charge a frozen or damaged battery. Keep any open flames or sparks away from batteries. Do not smoke in battery charging area.

SI CT-1008 21

CT235 Operation & Maintenance Manual

FIRE PREVENTION (CONT’D) Welding And Grinding Always clean the machine and attachment / implement, disconnect the battery, and disconnect the wiring from the Bobcat controllers before welding. Cover rubber hoses, battery and all other flammable parts. Keep a fire extinguisher near the machine when welding.

Have good ventilation when grinding or welding painted parts. Wear dust mask when grinding painted parts.

Toxic dust or gas can be produced.

Dust generated from repairing nonmetallic parts such as hoods, fenders or covers can be flammable or explosive.

Repair such components in a well ventilated area away from open flames or sparks.

Fire Extinguishers

Know where fire extinguishers and first aid kits are located and how to use them. Inspect the fire extinguisher and service the fire extinguisher regularly.

Obey the recommendations on the instructions plate.

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CT235 Operation & Maintenance Manual

MACHINE SIGNS (DECALS) Follow the instructions on all the machine signs (decals) that are on the compact tractor. Replace any damaged machine signs and be sure they are in the correct locations. Machine signs are available from your Bobcat dealer.

7166857 or 7118013

7118012

7127018

7157847

6986532

7157924 or 7125075 7151892 7125074 7164977

7157357

7157776

IN ENGINE COMPARTMENT

7127033

7127031

ON LEFT FENDER

7127027

Backup Alarm (Optional)

7118017 6737189

B-23694B

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CT235 Operation & Maintenance Manual

MACHINE SIGNS (DECALS) (CONT’D) Follow the instructions on all the machine signs (decals) that are on the compact tractor. Replace any damaged machine signs and be sure they are in the correct locations. Machine signs are available from your Bobcat dealer.

7127020 7140920 (2)

7118011

6732148

7125076 (Under Seat)

7127014

7140917 7127026

7118016

7174010

7174011

ON RIGHT FENDER

ON RIGHT HAND LOADER MOUNT

WITH OPTIONAL LOADER

7147823

7147824

7127036

7127035

7147822 7147825

7127030

7127028

7147821 (2)

24

B-23687A

CT235 Operation & Maintenance Manual

PUBLICATIONS AND TRAINING RESOURCES The following publications are also available for your Bobcat compact tractor. You can order them from your Bobcat dealer.

OPERATOR’S HANDBOOK

For the latest information on Bobcat products and the Bobcat Company, visit our web site at www.bobcat.com

6986532

- gives basic operation instructions and safety warnings.

OPERATION & MAINTENANCE MANUAL 6986643 COMPACT TRACTOR OPERATOR TRAINING COURSE

- complete instructions on the correct operation and the routine maintenance of the compact tractor.

6987292

- Introduces operator to step-by-step basics of the compact tractor operation.

SERVICE MANUAL 6987029 OPERATOR SAFETY VIDEO 698?

- Provides basic safety instructions.

- complete maintenance instructions for your compact tractor.

SAFETY MANUAL (English)

6986641

Provide basic safety procedures and warnings for your Bobcat compact tractor.

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OPERATING INSTRUCTIONS OPERATOR CONTROLS AND INSTRUMENT PANELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Floor Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Right Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Left Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 SAFETY INTERLOCK SYSTEM (NEUTRAL START) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Safety Interlock System (Neutral Start) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 SAFETY INTERLOCK SYSTEM (OPERATING) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Safety Interlock System (Operating) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 ROLL-OVER PROTECTIVE STRUCTURE (ROPS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 ROPS Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Raising And Lowering The ROPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 EMERGENCY EXITS (WHEN EQUIPPED WITH CAB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Rear Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 ENGINE SPEED CONTROL LEVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37 PARKING BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38 BRAKE PEDALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39 CLUTCH PEDAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40 TRAVEL CONTROL PEDAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41 SPEED RANGE LEVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41 DIFFERENTIAL LOCK PEDAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42 CRUISE CONTROL LEVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Engaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Disengaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

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CT235 Operation & Maintenance Manual

FRONT WHEEL ASSIST (4WD) LEVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44 STEERING WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45 LOADER CONTROLS (IF EQUIPPED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47 Loader Lift Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47 Loader Arms Float Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47 Loader Tilt Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47 Joystick Lock Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 Relieve Hydraulic Oil Pressure (Joystick Control Lever) . . . . . . . . . . . . . . . . . . . . . . . . . .48 REAR AUXILIARY HYDRAULICS (IF EQUIPPED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 Rear (Remote) Auxiliary Hydraulics Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 Function Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 Hydraulic Couplers (If Equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50 Relieve Hydraulic Pressure (Rear Auxiliary Hydraulics) . . . . . . . . . . . . . . . . . . . . . . . . . . .50 DRAWBAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51 Adjusting Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51 THREE-POINT HITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52 Raising . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52 Lowering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52 Three-Point Hitch Lowering Speed / Lock Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53 POWER TAKE-OFF (PTO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54 Engaging PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54 Disengaging PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54 DAILY INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55 Daily Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56 PRE-STARTING PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57 Entering The Compact Tractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57 Seat Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57 Seat Belt Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58 STARTING THE ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59 Key Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59 Cold Temperature Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60 Warming The Hydraulic / Hydrostatic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60 28

CT235 Operation & Maintenance Manual

MONITORING THE INSTRUMENT PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 STOPPING THE COMPACT TRACTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Choosing The Correct Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Pallet Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Choosing The Correct Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Installing And Removing The Attachment (Pin-On) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 Ballast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 Installing And Removing The Attachment (Bob-Tach) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 Ballast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 IMPLEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71 Choosing The Correct Implement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71 Installing And Removing Pull Type Implements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 Installing And Removing Three-Point Hitch Mounted Implements . . . . . . . . . . . . . . . . . . . 76 Lifting Link Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81 Top Link Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 Sway Bar Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 Extendable Lower Link Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 POWER TAKE-OFF (PTO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 Installing And Removing The Rear-PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 Installing And Removing The Mid-PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 BALLAST (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 Front Ballast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 Rear Ballast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 TREAD WIDTH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 Tread Width Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

29

CT235 Operation & Maintenance Manual

OPERATING PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91 Operating Compact Tractor With Loader Installed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91 Inspect The Work Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91 Basic Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91 Operating With A Full Bucket And Rear Ballast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91 Operating With An Empty Bucket And Rear Ballast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92 Filling And Emptying The Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93 Leveling The Ground Using Float . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94 Backfilling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94 Towing Equipment With The Compact Tractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95 Safety Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96 Operating The Three-Point Hitch Implement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97 Safety Rules For PTO Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99 Operating The Rear-PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100 Operating The Mid-PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103 TOWING THE COMPACT TRACTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106 TRANSPORTING THE COMPACT TRACTOR ON A TRAILER . . . . . . . . . . . . . . . . . . . . . .107 Loading And Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107 Fastening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108

30

CT235 Operation & Maintenance Manual

Instrument Panel

OPERATOR CONTROLS AND INSTRUMENT PANELS

Figure 8

Overview

8

7 Figure 7

11

9 12

10 6

5 2

A 1

3

4

13 17

B C

D

14 16

15

P-80953

REF

DESCRIPTION

1 2 3

Fuel Gauge Tachometer Engine Temperature Gauge Hourmeter

REF

DESCRIPTION

4

A

Instrument Panel (See Instrument Panel on Page 31.)

Floor Controls (See Floor Controls on Page 32.)

Right Console (See Right Console on Page 33.)

Left Console (See Left Console on Page 33.)

5

B C D

6

7 8

9 10 11 12 13 14

15 16

P-78996

FUNCTION / OPERATION Shows amount of fuel in the tank.

Shows engine RPM. Shows engine coolant temperature.

Records the total operating hours of compact tractor.

Parking Brake Light comes on when parking brake is Indicator Light activated. Off when brake is released.

Engine Oil Pressure Light comes on when pressure is below Warning Light allowable range. STOP the engine if the light comes ON. Charging System Light comes on when battery voltage is Light low.

Glow Plug Light Light comes on when glow plugs are activated. (Glow plugs may stay activated after starting.)

High Beam Light is on when the front lights are on Indicator Light high.

Right Directional On when turn signal switch is activated Signal Indicator for right turn.

Left Directional On when turn signal switch is activated Signal Indicator for light turn.

PTO Indicator Light On when PTO is engaged (rear or mid).

Steering Wheel ---Lights / Turn Signal OFF/ LOW/ HIGH Beam; Lever up for Switch / Horn right turn, Lever center position OFF, Lever down for left turn. Push for horn.

Hazard / Flasher Press to right to activate flasher, Press Lights Switch to left to turn OFF. Key Switch (See STARTING THE ENGINE

on Page 59.)

17

31

Engine Speed Control Lever

Move lever back to increase engine RPM, forward to decrease engine RPM.

CT235 Operation & Maintenance Manual

OPERATOR CONTROLS AND INSTRUMENT PANELS (CONT’D)

REF DESCRIPTION 7

Floor Controls Figure 9 Front Floor Controls 8 4 3

2

5

6

7

1

FUNCTION / OPERATION

Front Wheel Assist Lever (4WD)

Move lever up to engage front wheel assist, move lever down to disengage. (See FRONT WHEEL ASSIST (4WD) LEVER on Page 44.)

Turn knob clockwise to slow the Three-Point Hitch Lowering lowering speed of the Three-Point Hitch lower links, turn counterSpeed / Lock clockwise to increase the lowering Valve speed. Turning the knob fully clockwise will lock the Three-Point Hitch lower links from lowering.

(See Three-Point Hitch Lowering Speed / Lock Valve on Page 53.)

8

Rear Floor Controls P-80952

REF DESCRIPTION 1

2

3

4

5

6

FUNCTION / OPERATION

Brake Pedals

Push down to engage rear brakes.

(See BRAKE PEDALS on Page 39.)

Travel Control Press front of pedal for forward Pedal travel, press rear of pedal for reverse travel. The more the pedal is pressed, the faster the compact tractor will move. (See TRAVEL CONTROL PEDAL on Page 41.)

Cruise Control Select desired forward travel Lever speed and move lever up to set cruise control. (See CRUISE CONTROL LEVER on Page 43.)

Parking Brake Lock left & right brake pedals Lever (Orange) together, press down on brake pedals and move parking brake lever down to engage parking brake. (See PARKING BRAKE on Page 38.)

Clutch Pedal Press the brake pedals and fully press down on clutch pedal before shifting; Speed Range Lever, Front Wheel Assist or engaging PTO. (See CLUTCH PEDAL on Page 40.)

Rear Push down and hold to engage Differential rear axle differential lock, release Lock pedal to disengage. (See DIFFERENTIAL LOCK PEDAL on Page 42.)

32

CT235 Operation & Maintenance Manual

OPERATOR CONTROLS AND INSTRUMENT PANELS (CONT’D)

Left Console Figure 11

Right Console

3

Figure 10

1

5 1

4

2

2

2 6

P-80951

3 REF DESCRIPTION

P-80950

1 REF DESCRIPTION 1

Three-Point Hitch Position Lever

2

Three-Point Hitch Position Lever Stops

3

Rear Auxiliary Hydraulic Lever (Rear Remote)

4

Rear Auxiliary Hydraulic Lever (Rear Remote)

5

Joystick Control Lever (If Equipped)

6

Joystick Lock Lever

FUNCTION / OPERATION Move lever forward to lower the Three-Point Hitch lower links, move lever back to raise the Three-Point Hitch lower links.

(See THREE-POINT HITCH on Page 52.)

Rotate depth stop knobs counterclockwise to loosen, set minimum / maximum desired depth position. Turn clockwise and tighten the knob to the selected position. (See THREE-POINT HITCH on Page 52.)

Move lever forward to pressurize the A coupler. Move lever back to pressurize the B coupler.(See REAR AUXILIARY HYDRAULICS (IF EQUIPPED) on Page 49.)

Move lever forward to pressurize the C coupler. Move lever back to pressurize the D coupler.(See REAR AUXILIARY HYDRAULICS (IF EQUIPPED) on Page 49.)

Joystick controls the lift and tilt functions of the loader. (See LOADER CONTROLS (IF EQUIPPED) on Page 47.)

Locks the joystick control lever.

(See LOADER CONTROLS (IF EQUIPPED) on Page 47.)

2

3

33

FUNCTION / OPERATION

Speed Range Lever (L-N-M-N-H)

Press the brake pedals and fully press the clutch pedal, then move the lever forward for Low (L) speed range, Neutral (N) position, Medium (M) speed, Neutral (N) position, and back for High (H) speed range. (See SPEED RANGE LEVER on Page 41.)

Rear-PTO Lever Press the brake pedals and fully (540 RPM) press the clutch pedal, then move the lever forward to engage the rear-PTO. Move lever back to disengage.(See POWER TAKE-OFF (PTO) on Page 54.)

Mid-PTO Lever Press the brake pedals and fully (If Equipped) press the clutch pedal, then move the lever forward to (2000 RPM) engage the mid-PTO. Move lever back to disengage. (See POWER TAKE-OFF (PTO) on Page 54.)

CT235 Operation & Maintenance Manual

SAFETY INTERLOCK SYSTEM (NEUTRAL START)

WARNING

Safety Interlock System (Neutral Start)

WARNING

AVOID INJURY OR DEATH When operating the machine: • Use the ROPS and fasten the seat belt.

• Keep PTO shield and all guards in place.

• Do not wear seat belt if ROPS is down.

• Never carry riders.

AVOID INJURY OR DEATH The Safety Interlock System must not allow the compact tractor's engine to be started unless: The operator is in the operator's seat, the PTO lever(s) and the travel control pedal are in neutral. Contact your dealer for service if the Safety Interlock System does not function properly. DO NOT MODIFY THE SYSTEM.

W-2654-0907

W-2653-0907

Figure 12 3 4 2 1

P-97244B

The engine will not start unless all the following conditions are present: 1. The operator (Item 1) [Figure 12] is seated in the operator’s seat.

2. The rear-PTO (Item 2) and mid-PTO (Item 3) [Figure 12] levers (if equipped) are in the disengaged (OFF) position.

3. The travel control pedal (Item 4) [Figure 12] is in the neutral position.

If the engine starts without all of the above conditions present, the compact tractor must be serviced by your Bobcat dealer.

34

CT235 Operation & Maintenance Manual

SAFETY INTERLOCK SYSTEM (OPERATING) Safety Interlock System (Operating)

WARNING

WARNING

AVOID INJURY OR DEATH Before you leave the operator’s seat: •

AVOID INJURY OR DEATH The Safety Interlock System must shut off the engine if the operator leaves the operator’s seat unless: the parking brake is engaged, the mid-PTO lever is disengaged, and the travel control pedal is in neutral.

Contact your dealer for service if the Safety Interlock System does not function properly. DO NOT MODIFY THE SYSTEM.

• • • • •

W-2655-0907

Fully lower the loader arms, put the attachment flat on the ground (if equipped).

Fully lower the implement(s) to the ground (if equipped).

Lock brake pedals together and engage the parking brake.

Place F-N-R lever in neutral (SST models only).

Place all controls in neutral.

Stop the engine, unfasten the seat belt and remove the key.

W-2569-0909

Figure 13

1

3

2

P-80953

The engine must shut off if the operator leaves the operator’s seat, unless all the following conditions are present: 1. The parking brake (Item 1) [Figure 13] is engaged.

2. The mid-PTO lever (Item 2) [Figure 13] (if equipped) is in the disengaged (OFF) position.

3. The travel control pedal (Item 3) [Figure 13] is in the neutral position.

If the engine does not shut off when the operator leaves the operator’s seat without all of the above conditions present, the compact tractor must be serviced by your Bobcat dealer.

35

CT235 Operation & Maintenance Manual

Figure 15

ROLL-OVER PROTECTIVE STRUCTURE (ROPS) ROPS Position

WARNING AVOID INJURY OR DEATH The foldable ROPS (if equipped) must be in the raised position with the seat belt securely fastened.

For height restricted applications that require the ROPS to be in the lowered position, DO NOT fasten the seat belt. There is no rollover protection when the ROPS is in the lowered position. Put the ROPS in the UP and LOCKED position when the height restricted use is not required.

2

1 P-78812

W-2553-0708

Lower the ROPS until the pin (Item 1) and retainer pin (Item 2) [Figure 15] can be installed into the lower mounting hole (both sides).

It is recommended to have the ROPS in the UP position, with the seat belt securely fastened. This will reduce the risk of serious injury in case of a rollover.

NOTE: If the ROPS is fully lowered, the ROPS may interfere with Three-Point Hitch mounted implements when the implement is in the raised position.

For applications that have a height restriction, the ROPS can be temporarily lowered to the down position. Do not fasten seat belt when the ROPS is in the down position.

Stop the engine, set the parking brake, exit the machine and put the ROPS in the UP and LOCKED position when the height restricted use is not required.

To Raise The ROPS: Remove the retainer pin (Item 2) [Figure 15] (both sides).

Raising And Lowering The ROPS

Securely grasp the ROPS and remove the pin (Item 1) [Figure 15] (both sides).

Figure 14 2

Raise the ROPS to the upright position and install the pin (Item 5) [Figure 14] (both sides).

1 4

Install the retainer pin (Item 4) [Figure 14] (both sides).

3

Tighten the knob (Item 3) [Figure 14] firmly to the ROPS (both sides). This will reduce vibration of the ROPS structure.

5

Tighten the jam nut (Item 2) [Figure 14] (both sides).

WARNING

P-78813

AVOID INJURY OR DEATH The ROPS must be properly secured in the raised position. Make sure that both pins are correctly installed through the mounting frame and the ROPS tube and secured with the retainer pins. Improperly installed fasteners will cause loss of ROPS protection.

The compact tractor is equipped with a Roll-Over Protective Structure (ROPS) (Item 1) [Figure 14].

To Lower The ROPS: Loosen the lock nut (Item 2) and loosen the knob (Item 3) [Figure 14] (both sides).

W-2554-0807

Remove the retainer clip (Item 4) [Figure 14] (both sides).

Securely grasp the ROPS (Item 1) with one hand and remove the pin (Item 5) [Figure 14] (both sides) and lower the ROPS to the down position.

36

CT235 Operation & Maintenance Manual

EMERGENCY EXITS (WHEN EQUIPPED WITH CAB)

ENGINE SPEED CONTROL LEVER

The cab doors and the rear window provide exits for the operator cab.

Operation Figure 17

Rear Window Figure 16 1

P-80948

P-92968

The engine speed control lever (Item 1) [Figure 17] is located at the right of the steering column.

Open the rear window. Exit through the rear window [Figure 16].

Move the lever backward to increase engine speed.

Move the lever forward to decrease engine speed.

37

CT235 Operation & Maintenance Manual

PARKING BRAKE

Figure 18 LOCKED

Operation

WARNING

3

AVOID INJURY OR DEATH The parking brake must be engaged before leaving the operator’s seat. Rollaway can occur because the transmission may not prevent machine movement.

Lock the brake pedals together before activating the parking brake.

1

W-2656-0807

2 P-80947C

NOTE: It is recommended to keep the left and right brake pedals locked together during operation. Only unlock the brake pedals when adjusting the brakes.

With the brake pedals locked together, press down fully on the brake pedals (Item 1 and 2). Press down and hold the parking brake lever (Item 3) and remove foot from the brake pedals (Item 1 and 2). The brake pedals (Item 1 and 2) [Figure 18] must remain in the engaged position.

When the parking brake is engaged, the parking brake indicator light will be illuminated. (See Instrument Panel on Page 31.)

To release the parking brake, press down on the brake pedals (Item 1 and 2). The parking brake lever (Item 3) [Figure 18] will disengaged.

NOTE: The brakes must be adjusted if the brake pedals can be pressed down more than the allowable limit. (See BRAKE SYSTEM on Page 138.)

38

CT235 Operation & Maintenance Manual

BRAKE PEDALS Operation

WARNING WARNING •

AVOID INJURY OR DEATH Brake pedals must be locked together before activating the parking brake of the compact tractor.

Using unlocked brake pedals to stop the machine at high travel speeds may cause accidental turning or tipping. Slow down before making a turn. Inspect and adjust brakes as needed.

• • •

W-2550-0608

Figure 19

AVOID INJURY OR DEATH Steering and braking can be affected by the loader attachment, implements, front wheel assist and the rear differential lock. Always install the correct ballast. Do not exceed the Loader or Three-Point Hitch lift capacities.

Always carry loads low. Slow down when turning.

Always lock brake pedals together for road travel.

Make sure that the brakes are adjusted correctly so the compact tractor does not pull to one side when braking.

W-2558-0908

LOCKED

UNLOCKED

3

3

1

2 P-80947B

NOTE: It is recommended to keep the left and right brake pedals locked together during operation. Only unlock the brake pedals when adjusting the brakes.

With the left and right brake pedals (Item 1 and 2) in the disengaged position, move the pedal lock (Item 3) [Figure 19] to the locked position with the retainer bolt installed. (Both pedals will now move together as one pedal.)

To stop compact tractor movement, press down fully on the brake pedals (Item 1 and 2) [Figure 19].

With brake pedals locked, the compact tractor should stop in a straight line. If compact tractor pulls to one side, brake adjustment is needed. (See BRAKE SYSTEM on Page 138.)

NOTE: Brakes must be adjusted if the brake pedals can be pressed down more than the allowable limit or when the compact tractor pulls to one side when stopping. (See BRAKE SYSTEM on Page 138.)

39

CT235 Operation & Maintenance Manual

CLUTCH PEDAL Operation

IMPORTANT

Always press the brake pedals before pressing the clutch pedal.

Do not rest foot on the clutch pedal. Premature clutch wear could result.

Before engaging the Speed Range Lever, PTO (rear or mid) or Front Wheel Assist, fully push down on the Clutch Pedal.

I-2264-0807

Pressing the clutch pedal before engaging these functions will reduce wear on the compact tractor.

WARNING AVOID INJURY Do not release clutch pedal quickly. It can cause sudden and unexpected machine movement. Slowly remove foot from clutch pedal to engage the clutch.

Reduce engine RPM before engaging or releasing clutch pedal.

W-2557-0907

Figure 20

1

P-80946

The clutch pedal (Item 1) [Figure 20] is located at the left floor plate.

To disengage the clutch, quickly push and hold the clutch pedal (Item 1) [Figure 20] down. Continue to hold the clutch in the down position while engaging other functions.

After engaging the other functions, slowly release the clutch pedal (Item 1) [Figure 20].

40

CT235 Operation & Maintenance Manual

TRAVEL CONTROL PEDAL

SPEED RANGE LEVER

Operation

Operation

The travel control pedal must be in neutral before the engine can be started.

Figure 22

1

WARNING AVOID INJURY OR DEATH When on flat level ground, the compact tractor must not move with the travel control pedal(s) in the neutral position and the speed range lever in gear. If any movement is detected, discontinue operation and contact your Bobcat dealer for service.

HIGH

W-2591-0907

N

MED

N

Figure 21

LOW

P-80951

Move the speed range lever (Item 1) [Figure 22] forward for Low (L) speed range, back for Neutral (N), back for Medium (M), back for Neutral (N) or rearward for High (H) speed range.

NOTE: The compact tractor must be completely stopped, the brake pedals pressed, and the clutch pedal fully depressed before moving the speed range lever.

2 1

4

If it is difficult to move the speed range lever (Item 1) [Figure 22], do the following:

3

1. Slowly release the clutch pedal.

P-80945

The travel control pedal is used to control the forward and backward movement of the compact tractor. The farther the pedal is pressed, the faster the travel speed.

2. Slightly depress the travel control pedal (front (Item 2) [Figure 21] or rear (Item 3) [Figure 21]) to rotate the transmission gears slightly. Remove foot from the travel control pedal.

Press the travel control pedal smoothly (Item 1) [Figure 21]. Avoid sudden starting and stopping. Look in the direction of travel.

3. Press the brake pedals and press clutch pedal fully.

Move the speed range lever to the selected position (L - N - M - N - H).

Press the front of the travel pedal (Item 2) [Figure 21] for forward travel.

IMPORTANT

Press the rear of the travel pedal (Item 3) [Figure 21] for backward travel.

AVOID TRANSMISSION DAMAGE Always stop the compact tractor before shifting the speed range lever, engaging the rear differential lock or engaging the front wheel assist (4WD).

Remove foot from the travel control pedal (Item 1) and the pedal will return to neutral and slow the compact tractor to a stop. (Use the brake pedals (Item 4) [Figure 21] to assist in slowing the compact tractor.)

I-2280-0907

41

CT235 Operation & Maintenance Manual

DIFFERENTIAL LOCK PEDAL

Operation

Description

Figure 23

The rear axle differential lock can be used to provide extra traction to the rear axle when engaged (EXAMPLE: Muddy conditions).

TOP VIEW

WARNING

1

AVOID INJURY OR DEATH Steering may be difficult with the rear differential lock engaged.

Always operate the machine at low speeds with the differential lock engaged. Disengage differential lock before making turns.

P-80944A

W-2658-0907

The rear axle differential lock pedal (Item 1) [Figure 23] is located below the left side of the operator’s seat.

To engage the rear axle differential lock, press down and hold the differential lock pedal (Item 1) [Figure 23] with the heel of the left foot.

IMPORTANT AVOID TRANSMISSION DAMAGE Always stop the compact tractor before shifting the speed range lever, engaging the rear differential lock or engaging the front wheel assist (4WD).

To disengage the rear axle differential lock, remove foot from the pedal (Item 1) [Figure 23].

NOTE: If the differential lock will not disengage, reverse the travel direction for a short distance, then resume normal operation.

I-2280-0907

42

CT235 Operation & Maintenance Manual

CRUISE CONTROL LEVER

Engaging

Description

Figure 24

WARNING • • • •

AVOID INJURY OR DEATH Use cruise control only in large open areas.

Slow down before turning or when operating in rough terrain.

Lock both brake pedals together before engaging the cruise control.

Disengage the cruise control by pressing both brake pedals or by moving the cruise control to the OFF position.

1 2

3

W-2577-1209 P-80947

The cruise control lever is used to set the compact tractor forward travel speed at a constant speed for operator comfort and operating efficiency. When a constant forward travel speed is desired, the lever can be engaged (raised) and the forward travel speed will be maintained.

Press both brake pedals to disengage the cruise control.

When the cruise control is set, you can temporarily increase the forward travel speed by pressing the front of the travel control pedal. As soon as the travel control pedal is released, the travel speed will return to the set position.

NOTE: Cruise Control is only available in the forward travel direction.

Increase forward travel to the desired speed. Raise the cruise control lever (Item 1) and release the travel control pedal (Item 2) [Figure 24]. The selected forward speed will be maintained.

If a faster speed is required, press the front of the travel control pedal (Item 2) [Figure 24] to increase travel speed. Release the travel control pedal and the speed will return to the set position.

Disengaging Press both brake pedals (Item 3) or push down on the cruise control lever (Item 1) [Figure 24] to disengage the cruise control function.

After the cruise control lever has been disengaged, you will need to repeat the engaging procedure to reset travel speed. (There is no resume feature.)

For cruise control adjustment, (See CRUISE CONTROL on Page 140.)

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CT235 Operation & Maintenance Manual

FRONT WHEEL ASSIST (4WD) LEVER

Operation

Description

Figure 25

The front wheel assist will provide extra traction when engaged. (EXAMPLES: Muddy conditions, sandy soils, tilling.) The front wheel assist should only be used in working conditions and not in travel applications. If the front wheel assist is engaged when traveling on paved roads, there will be additional front tire wear.

WARNING

2

AVOID INJURY OR DEATH Front wheel assist can change the steering and braking characteristics of the machine. Use the correct ballast on the compact tractor and travel at reduced speeds while the front wheel assist is engaged. Do not engage the front wheel assist while traveling at high speeds. Engage the front wheel assist only when the compact tractor is at a complete stop.

ON 1 OFF

W-2556-0807 P-80943A

IMPORTANT

The front wheel assist lever (Item 1) [Figure 25] is located below the left side of the operator’s seat.

Driving on paved roads with the front wheel assist engaged will increase front tire wear. Disengage the front wheel assist before traveling on paved roads.

Bring the compact tractor to a complete stop before attempting to engage the front wheel assist.

With the compact tractor stopped, press the brake pedals and press down fully on the clutch pedal (Item 2) [Figure 25].

Press the brake pedals and depress the clutch pedal before engaging or disengaging front wheel assist.

I-2244-0907

Move the front wheel assist lever (Item 1) [Figure 25] fully upward. Slowly release the clutch pedal. The front wheel assist is now engaged.

To disengage the front wheel assist, bring the compact tractor to a complete stop.

Press down on the brake pedals and press down on the clutch pedal (Item 2) fully and then move the front wheel assist lever (Item 1) [Figure 25] fully downward. Slowly release the clutch pedal. The front wheel assist is now disengaged.

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CT235 Operation & Maintenance Manual

STEERING WHEEL

Figure 27

Operation Figure 26 TILT STEERING WHEEL UP 1 1

P-78815

TILT STEERING WHEEL DOWN Pull the steering column adjustment lever (Item 1) [Figure 27] outwards and raise or lower the steering wheel to the desired position.

P-78966

The steering wheel (Item 1) [Figure 26] is adjustable up and down for operator comfort.

Release the steering column adjustment lever (Item 1) [Figure 27] and the steering wheel will stay in the selected position.

45

CT235 Operation & Maintenance Manual

STEERING WHEEL (CONT’D)

Figure 29

Operation (Cont’d)

PRESS FRONT OF PEDAL FOR FORWARD TRAVEL

WARNING •

• • •

AVOID INJURY OR DEATH Steering and braking can be affected by the loader attachment, implements, front wheel assist and the rear differential lock. Always install the correct ballast. Do not exceed the Loader or Three-Point Hitch lift capacities.

Always carry loads low. Slow down when turning.

Always lock brake pedals together for road travel.

Make sure that the brakes are adjusted correctly so the compact tractor does not pull to one side when braking.

1

PRESS BACK OF PEDAL FOR REVERSE TRAVEL B-23502B

Turn the steering wheel (Item 1) clockwise (R) [Figure 28] and press the front of the travel control pedal (item 1) [Figure 29] to turn right when traveling in the forward direction.

W-2558-0908

Figure 28 L

Turn the steering wheel (Item 1) clockwise (R) [Figure 28] and press the back of the travel control pedal (item 1) [Figure 29] to turn left when traveling in the rearward direction.

R

1 Figure 30

PRESS FRONT OF PEDAL FOR FORWARD TRAVEL P-78966

1 Turn the steering wheel (Item 1) clockwise (R) to turn right when traveling in the forward direction. Turn the steering wheel (Item 1) counter-clockwise (L) [Figure 28] to turn left when traveling in the forward direction.

PRESS BACK OF PEDAL FOR REVERSE TRAVEL B-23503B

WARNING • •

Turn the steering wheel (Item 1) counter-clockwise (L) [Figure 28] and press the front of the travel control pedal (Item 1) [Figure 30] to turn left when traveling in the forward direction.

AVOID INJURY OR DEATH Always keep bystanders away from the work area and travel path.

The operator must always look in the direction of travel.

Turn the steering wheel (Item 1) counter-clockwise (L) [Figure 28] and press the back of the travel control pedal (Item 1) [Figure 30] to turn right when traveling in the rearward direction.

W-2813-1209

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CT235 Operation & Maintenance Manual

LOADER CONTROLS (IF EQUIPPED)

Loader Lift Operation

Description

Move the joystick control lever backward to raise the loader arms (Item 1) [Figure 31].

The joystick control lever (if equipped) activates the lift and tilt functions when equipped with a loader.

Move the joystick control lever forward to lower the loader arms (Item 2) [Figure 31].

Figure 31 Loader Arms Float Position 3

3

Move the joystick control lever all the way forward (Item 3) [Figure 31] until it locks into the detent (float) position.

Tilt the bucket (or attachment) forward (Item 4) [Figure 32]. The attachment will follow the ground as the compact tractor moves backward.

2

2

Use the float position of the loader arms to level loose material while driving backward.

1

To disengage from the float position, move the joystick control lever backward to raise the loader arms (Item 1) [Figure 31].

1

NOTE: Only use the float position when operating the compact tractor in the reverse travel direction.

P-80942E

Loader Tilt Operation

Figure 32 4

Move the joystick control lever to the right to tilt the bucket forward (Item 4) [Figure 32].

Move the joystick control lever left to tilt the bucket backward (Item 5) [Figure 32].

4 5

5

P-80942B

Movement of the joystick control lever [Figure 31] and [Figure 32] controls the lift and tilt functions of the loader.

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CT235 Operation & Maintenance Manual

LOADER CONTROLS (CONT’D)

Relieve Hydraulic Oil Pressure (Joystick Control Lever)

Joystick Lock Lever Figure 34 1

WARNING AVOID INJURY OR DEATH Do NOT use the joystick lock lever to support the raised loader arms for servicing. Fully lower the loader arms and the attachment flat on the ground before servicing the compact tractor, loader or attachment.

W-2664-0907

Figure 33 P-77968

Shut off the engine. If equipped with a loader, fully lower the loader arms and put the attachment flat on the ground.

LOCKED 1

Relieve hydraulic pressure in the four couplers (Item 1) [Figure 34] by moving the joystick control lever forward / backward and side to side [Figure 31] and [Figure 32].

UNLOCKED

WARNING P-80941

AVOID INJURY OR DEATH Diesel fuel or hydraulic fluid under pressure can penetrate skin or eyes, causing serious injury or death. Fluid leaks under pressure may not be visible.

Use a piece of cardboard or wood to find leaks. Do not use your bare hand. Wear safety goggles. If fluid enters skin or eyes, get immediate medical attention from a physician familiar with this injury.

The joystick lock lever (Item 1) [Figure 33] is used to prevent accidental movement of the joystick when operating the compact tractor.

Push the joystick lock lever (Item 1) [Figure 33] IN to lock the joystick control lever.

Pull the joystick lock lever (Item 1) [Figure 33] OUT to unlock the joystick control lever.

W-2072-0807

WARNING AVOID BURNS Hydraulic fluid, tubes, fittings and quick couplers can get hot when running machine and attachments.

Be careful when connecting and disconnecting quick couplers.

W-2220-0396

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CT235 Operation & Maintenance Manual

REAR AUXILIARY HYDRAULICS (IF EQUIPPED)

Figure 36

Description The rear (remote) auxiliary hydraulics are used for engaging various functions of rear mounted implements.

CC C

The CT235 compact tractor can be equipped with two pairs of rear auxiliary couplers.

AA

2

A

IMPORTANT

D DD

Always move rear auxiliary hydraulic lever(s) out of detent position before stopping the engine or when no implement is connected.

• Lever(s) left in detent will make starting the engine difficult.

• Lever(s) left in detent with no implement connected will cause the hydraulic fluid to overheat and may damage the system.

1

B BB P-80939

Move the lever (Item 1) [Figure 36] forward to supply hydraulic oil to coupler (A) [Figure 35]. Move the lever (Item 1) [Figure 36] completely forward into the detent position (AA) [Figure 36] to supply continuous hydraulic flow to coupler (A) [Figure 35].

I-2279-1008

Rear (Remote) Auxiliary Hydraulics Operation

Move the lever backward to remove from detent.

WARNING

Move the lever (Item 1) [Figure 36] backward to supply hydraulic oil to coupler (B) [Figure 35]. Move the lever (Item 1) [Figure 36] completely backward into the detent position (BB) [Figure 36] to supply continuous hydraulic flow to coupler (B) [Figure 35]. Move the lever forward to remove from detent. (Detent is only available for couplers A and B [Figure 35].)

AVOID BURNS Hydraulic fluid, tubes, fittings and quick couplers can get hot when running machine and attachments.

Be careful when connecting and disconnecting quick couplers.

W-2220-0396

Move lever (Item 2) [Figure 36] forward to supply hydraulic flow to coupler (C) [Figure 35]. There is no detent function for the (C) [Figure 35] coupler.

Figure 35

A

Move lever (Item 2) [Figure 36] backward to supply hydraulic flow to coupler (D) [Figure 35]. There is no detent function for the (D) [Figure 35] coupler.

C

Function Chart 1 2

LEVER 1

3

PORT

B

D

4

PUSH FORWARD

PULL BACK

A

PRESSURE

RETURN

B

RETURN

PRESSURE

C

PRESSURE

RETURN

D

RETURN

PRESSURE

P-80940

Rear auxiliary hydraulics couplers (Item 1, 2, 3 and 4) [Figure 35] are optional equipment.

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CT235 Operation & Maintenance Manual

REAR AUXILIARY HYDRAULICS (IF EQUIPPED) (CONT’D)

Relieve Hydraulic Pressure (Rear Auxiliary Hydraulics)

Hydraulic Couplers (If Equipped) Figure 37

WARNING AVOID INJURY OR DEATH Diesel fuel or hydraulic fluid under pressure can penetrate skin or eyes, causing serious injury or death. Fluid leaks under pressure may not be visible.

Use a piece of cardboard or wood to find leaks. Do not use your bare hand. Wear safety goggles. If fluid enters skin or eyes, get immediate medical attention from a physician familiar with this injury.

W-2072-0807

Figure 38 P-780938

2 To Connect: Remove the dust plugs. Remove dirt or debris from the both the female and male couplers. Visually check the couplers for corrosion, damage or excessive wear, if any of these conditions exist, the couplers must be replaced.

Retract the sleeve on the female coupler. Insert the male coupler and push the couplers tightly together. Pull back firmly on the male coupler to make sure the couplers have engaged properly.

1

P-80939A

To Disconnect: Shut off the engine. If equipped with an implement, fully lower the implement flat on the ground.

Hold the male coupler and retract the sleeve on the female coupler. Pull to disengage the male coupler.

Reinstall the dust plugs.

Move the rear auxiliary hydraulic lever(s) (Item 1 and 2) [Figure 38] forward and back several times to relieve the hydraulic pressure at the rear couplers [Figure 37].

IMPORTANT Always move rear auxiliary hydraulic lever(s) out of detent position before stopping the engine or when no implement is connected.

• Lever(s) left in detent will make starting the engine difficult.

• Lever(s) left in detent with no implement connected will cause the hydraulic fluid to overheat and may damage the system.

I-2279-1008

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CT235 Operation & Maintenance Manual

Figure 40

DRAWBAR Description The compact tractor is equipped with an adjustable drawbar. The drawbar is used for towing pull type implements. Only use the drawbar that is supplied with the compact tractor. Replace if damaged.

1

Adjusting Length

2 B

IMPORTANT

A C

When operating drawbar pulled PTO driven implements, the drawbar must be installed in the full length operating position. The drawbar positioned in the short operating position may cause PTO driveline stress or damage during turns.

P-80936A

Swing Drawbar The drawbar can be moved to the side positions (B or C) [Figure 40] for some applications to offset a pull type implement.

I-2253-0607

Figure 39

Remove the retainer pin (Item 1) and the drawbar pin (Item 2). Select the desired drawbar position; (A, B or C).

Reinstall the drawbar pin (Item 2) and the retainer pin (Item 1) [Figure 40].

2 14.00 in.

(356 mm)

The drawbar can also be used as a swing drawbar.

Remove the retainer pin (Item 1) and the drawbar pin (Item 2) [Figure 40]. (Do Not use the swing drawbar for rear-PTO driven implements.)

3

WARNING 1

P-80937A

AVOID INJURY OR DEATH Rear overturn can occur if loads are improperly hitched above the drawbar.

The drawbar has two mounting positions.

Pull from the drawbar or the three-point hitch lower links only.

Operating position (Item 1) [Figure 39].

W-2581-0707

Storage position (Item 2) [Figure 39].

For storage position (Item 2), remove two the drawbar pins and retainer pins (Item 3). Remove the drawbar and rotate the drawbar 180°. Reinstall the drawbar fully.

Reinstall the drawbar pins and retainer pins (Item 3) [Figure 39].

NOTE: For PTO operation, set the drawbar in the operating position (Item 1) [Figure 39] so that there is a clearance of 14.0 inch (356 mm) between the end of the PTO shaft and the implement clevis.

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CT235 Operation & Maintenance Manual

Figure 42

THREE-POINT HITCH Description

IMPORTANT

1 UP 2

Avoid equipment damage. It may be necessary to remove the drawbar before using a three-point hitch mounted implement. Check drawbar clearance before using any three-point hitch mounted implement.

DOWN

I-2247-0607

3 3

Figure 41

P-80934A

The three-point hitch position lever (Item 1) [Figure 42] is used to select the desired position of the three-point hitch lower links. The position of the lever will determine the position of the lower links.

Raising Pull the lever (Item 1) [Figure 42] back to raise the lower links.

P-80935

Lowering The compact tractor is equipped with a three-point hitch classified as a Category 1 three-point hitch [Figure 41]. The three-point hitch position lever is used for controlling the working position of a three-point hitch mounted implement.

Push the lever (Item 1) [Figure 42] forward to lower the lower links.

Operation To Control The Three-Point Hitch Lower Links: The three-point hitch lever (Item 1) has a decal (Item 2) [Figure 42] that is marked with numbers that represent the lower link height position. (The numbers do not represent an actual depth but are a visual reference for selecting the lower link position. The operator will need to learn through experience with the various implements and soil conditions what the desired setting are.)

The adjustable stops (Item 3) [Figure 42] can be moved to select the upper or lower positions of the three-point links for a desired application.

To adjust the stops (Item 3) [Figure 42], turn the knob counter clockwise to loosen the knob. Slide the stop to the desired position and tighten the knob by turning clockwise.

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CT235 Operation & Maintenance Manual

THREE-POINT HITCH (CONT’D) Three-Point Hitch Lowering Speed / Lock Valve

IMPORTANT Do not operate the three-point hitch control lever with Three-Point Hitch Lowering Speed / Lock Valve in the locked position. Hydraulic oil flow is restricted by the lowering speed / lock valve and will activate the relief valve. This can cause the hydraulic oil to overheat.

WARNING AVOID INJURY OR DEATH Do not use the Three-Point Hitch Lowering Speed / Lock Valve for holding an implement in the raised position for servicing. Loss of hydraulic pressure could cause the implement to drop. Always fully lower or block the implement before servicing.

I-2248-0907

W-2564-0907

Figure 43 1

P-80933A

Using The Three-Point Hitch Lowering Speed / Lock Valve: The three-point hitch lowering speed / lock valve (Item 1) [Figure 43] is used to control the lowering rate of the lower links when the three-point hitch position lever is moved.

Turn the knob (Item 1) counter-clockwise to increase the lowering speed. Turn the knob (Item 1) [Figure 43] clockwise to decrease the lowering speed.

The lowering speed / lock valve can also be used to lock the three-point hitch lower links from lowering. The lock valve does not prevent the three-point hitch lower links from raising. The three-point hitch lower links should be locked when traveling on a public road to help prevent unintentional lowering of the implement.

NOTE: The lowering speed / lock valve should be set so the implement takes at least two seconds to go from fully raised to ground level.

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CT235 Operation & Maintenance Manual

POWER TAKE-OFF (PTO)

Reduce the engine speed to low idle. Press the brake pedals and fully press the clutch pedal (Item 1) [Figure 44].

Description

Figure 45

The rear PTO is standard equipment on the CT235 compact tractor. An optional mid-PTO is available.

The rear-PTO and mid-PTO lever(s) must be in the disengaged (OFF) position before the engine can be started.

2

The rear-PTO has a 540 RPM PTO shaft.

ON

OFF

The mid-PTO has a 2000 RPM PTO shaft.

1

WARNING • • • • • •

•

• •

•

P-80951A

AVOID INJURY OR DEATH Do NOT exceed the rated implement PTO speed.

Stay clear of rotating driveline.

Keep bystanders away.

Keep hands, feet, clothing and long hair away.

Keep PTO shields and all guards in place.

Disengage PTO (rear and mid), engage the parking brake, stop the engine and make sure all rotating components are stopped before exiting compact tractor.

If using the compact tractor rear-PTO in a stationary application; install blocks in front of and behind the rear tires and keep away from the PTO driveline when in use. Walk around the equipment, do not step over, lean across or crawl under a rotating driveline.

Do NOT service the compact tractor or implement with the PTO (rear or mid) engaged.

Do NOT service the implement in a raised position unless properly blocked and with all rotating components stopped.

Disengage PTO (rear and mid) for road travel.

Move the rear-PTO lever (Item 1) or the optional midPTO lever (Item 2) [Figure 45] forward to engage the PTO. Slowly release the clutch pedal and the PTO shaft will start rotating.

Increase the engine speed to the desired RPM specified for your implement.

Disengaging PTO Reduce the engine speed to low idle.

Press the brake pedals and fully press the clutch pedal (Item 1) [Figure 44].

Move the rear-PTO lever (Item 1) or the optional midPTO lever (Item 2) [Figure 45] back fully to the disengaged (OFF) position.

W-2579-0907

WARNING

Engaging PTO Figure 44

• • • •

AVOID INJURY OR DEATH Keep PTO shields and all guards in place.

Keep away from moving parts.

Keep bystanders away.

Do NOT exceed 540 rear-PTO RPM or 2000 midPTO RPM. W-2659-0907

1

P-72942

54

CT235 Operation & Maintenance Manual

DAILY INSPECTION Figure 46

7125074

55

CT235 Operation & Maintenance Manual

DAILY INSPECTION (CONT’D)

WARNING

Daily Inspection And Maintenance Maintenance work must be done at regular intervals to be sure that the compact tractor is in good operating condition [Figure 46]. Failure to do so will result in excessive wear and early failures. The Service Schedule is a guide for correct maintenance of the compact tractor.

It is located on the engine cover. (See SERVICE SCHEDULE on Page 131.)

•

Check seat belt and mounting hardware. Replace if damaged.

•

Check Safety Interlock System (Neutral Start and Operating) for proper function.

•

Safety Signs (Decals), replace if damaged or missing.

•

Check ROPS and mounting hardware.

•

Repair broken or loose parts.

•

Clean pedals and foot rest areas.

•

Clean engine of flammable material.

•

Check air cleaner and intake hoses/clamps.

•

Check engine oil level and engine for leaks.

•

Check the hydraulic fluid level and system for leaks.

•

Check the engine cooling system and coolant level.

Clean debris from radiator, oil cooler, debris screen and grille.

•

Check the tires for: wear, damage, proper size and correct tire pressure.

•

Check parking brake and adjust if needed.

•

Check PTO shaft splines, guards, and shields.

Replace if damaged or missing.

•

Check three-point hitch linkage condition and for proper operation.

•

Check loader mounting hardware for loose or broken parts.

•

Monitor the display panel for fuel level, coolant temperature & other engine and hydraulic functions.

•

Grease Pivot Pins (Loader Arms, Cylinders, BobTach and Bob-Tach Wedges) (if equipped).

AVOID INJURY OR DEATH Instructions are necessary before operating or servicing machine. Read and understand the Operation & Maintenance Manual, Operator’s Handbook and signs (decals) on machine. Follow warnings and instructions in the manuals when making repairs, adjustments or servicing. Check for correct function after adjustments, repairs or service.

Untrained operators and failure to follow instructions can cause injury or death.

W-2003-0807

IMPORTANT •

•

PRESSURE WASHING DECALS Never direct the stream at a low angle toward the decal that could damage the decal causing it to peel from the surface.

Direct the stream at a 90 degree angle and at least 12 inches (300 mm) from the decal. Wash from the center of the decal toward the edges.

I-2226-0104

56

CT235 Operation & Maintenance Manual

Figure 49

PRE-STARTING PROCEDURE Entering The Compact Tractor Figure 47

3 2 2

1

1

A B C P-76598A

The front of the seat height can be adjusted. From below the seat, remove the retainer pin (Item 1), washer (Item 2) and pin (Item 3) [Figure 49].

P-78958A

Enter the compact tractor using the floorboards, grab handle and steering wheel [Figure 47].

The seat height can be moved to position (A), position (B) or position (C) [Figure 49].

NOTE: Replace the floormat if damaged or missing.

Figure 50

Read the Operation & Maintenance Manual (Item 1) and the Operator’s Handbook (Item 2) [Figure 47] before operating the compact tractor.

The operator must be seated in the operator's seat before the engine can be started.

Seat Adjustment Figure 48

3 2 4

1

P-78989

Deluxe Seat Release the lever (Item 1) [Figure 50] to adjust the seat distance from the steering wheel.

1

Turn the handle (Item 2) to change the adjustment for operator weight. Turn the handle until the operator’s weight is shown in the window (Item 3) [Figure 50].

P-80993A

Standard Seat

Rotate the knob (Item 4) [Figure 50] to adjust the height of the seat.

Release the lever (Item 1) [Figure 48] to adjust the seat distance from the steering wheel.

NOTE: Make sure the seat is locked after adjusting the forward / rearward position.

NOTE: Make sure the seat is locked after adjusting the forward / rearward position.

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CT235 Operation & Maintenance Manual

PRE-STARTING PROCEDURE (CONT’D) Seat Belt Adjustment

WARNING

Figure 51 AVOID INJURY OR DEATH When operating the machine: • Use ROPS and fasten the seat belt.

• Keep PTO shields and all guards in place.

• Do not wear seat belt if ROPS is down.

• Keep bystanders away. Never carry riders.

W-2660-0907

Figure 52 3 1 P-80932A

When ROPS is in the UP and locked position, (See ROPS Position on Page 36.) fasten the seat belt snugly [Figure 51]. Adjust the belt so that it fits snug around the lower part of your hips.

2

Do Not wear the seat belt when the ROPS is in the lowered position.

P-80951

IMPORTANT

Press the brake pedals and fully press down on the clutch pedal.

Put the Speed Range Lever (Item 1) [Figure 52] in the NEUTRAL position.

Check the seat belt retractor for correct operation.

Keep retractor clean and replace as necessary.

I-2252-0707

Make sure the (rear and mid) PTO lever(s) (Item 2 and 3) [Figure 52] (if equipped) are in the disengaged (OFF) position.

Place the Travel Control Pedal and all controls in neutral

WARNING

Keep feet and arms inside the operator’s area.

AVOID INJURY OR DEATH The foldable ROPS (if equipped) must be in the raised position with the seat belt securely fastened.

For height restricted applications that require the ROPS to be in the lowered position, DO NOT fasten the seat belt. There is no rollover protection when the ROPS is in the lowered position. Put the ROPS in the UP and LOCKED position when the height restricted use is not required.

IMPORTANT Always move rear auxiliary hydraulic lever(s) out of detent position before stopping the engine or when no implement is connected.

• Lever(s) left in detent will make starting the engine difficult.

• Lever(s) left in detent with no implement connected will cause the hydraulic fluid to overheat and may damage the system.

W-2553-0708

I-2279-1008

58

CT235 Operation & Maintenance Manual

STARTING THE ENGINE

Set the engine speed control (Item 1) [Figure 53] to the 1/2 speed position.

Key Switch Turn the key (Item 2) [Figure 53] to the ON position.

DANGER

If the glow plug Icon (Item 3) [Figure 53] is ON, wait for it to go OFF.

AVOID DEATH Do not attempt to start the engine by shorting across the starter terminals.

NOTE; The glow plugs can be manually activated by turning the key to the PRE-HEAT position.

Pre-Heat for 60 seconds MAXIMUM.

Always start the machine from the operator’s seat only.

(See Cold Temperature Starting on Page 60.)

D-1001-0907

Turn the key to START position [Figure 53] and release it when the engine starts. The key will return to the ON position [Figure 53]. (See Safety Interlock System (Neutral Start) on Page 34.)

(The glow plug light may illuminate after starting the engine.)

Move the engine speed control lever forward to increase the engine speed.

Stop the engine if the warning lights stay ON after the engine is running.

Figure 53

Pull the engine speed control fully backward and turn the key switch OFF [Figure 53] to stop the engine.

3

WARNING AVOID INJURY OR DEATH When an engine is running in an enclosed area, fresh air must be added to avoid concentration of exhaust fumes. If the engine is stationary, vent the exhaust outside. Exhaust fumes contain odorless, invisible gases which can kill without warning.

1

PRE-HEAT

W-2050-0807

WARNING

OFF ON

2

• • •

START

P-80948

AVOID INJURY OR DEATH Use ROPS and fasten seat belt.

Start and operate only from the operator’s seat.

Never wear loose clothing when working near machine.

W-2673-0907

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CT235 Operation & Maintenance Manual

STARTING THE ENGINE (CONT’D)

MONITORING THE INSTRUMENT PANEL

Cold Temperature Starting

Procedure Figure 54

WARNING

3 2

• •

AVOID INJURY OR DEATH Engines can have hot parts and hot exhaust gas.

Keep flammable material away.

Do not use machines in atmosphere containing explosive gas.

W-2051-1086

1

WARNING AVOID INJURY OR DEATH Do not use ether with glow plug (preheat) systems.

Explosion can result which can cause injury, death, or severe engine damage.

W-2071-0907

If the temperature is below 32° F (0° C), use the following procedure to make starting the engine easier: •

P-78996

Replace the engine oil with the correct type and viscosity for the anticipated starting temperature.

(See Engine Oil Chart on Page 153.)

•

Make sure the battery is fully charged.

•

Install an engine heater. (See your Bobcat dealer for parts.)

After the engine is running, frequently monitor the instrument panel: engine coolant temperature gauge (Item 1), low engine oil pressure indicator light (Item 2) and low battery voltage light (Item 3) [Figure 54]. (See Instrument Panel on Page 31.)

Turn the key to START position and release when the engine starts [Figure 53].

Stop the engine if the warning lights stay ON after the engine is running.

Warming The Hydraulic / Hydrostatic System Let the engine run for a minimum of 5 minutes to warm the engine and the hydrostatic transmission fluid before operating.

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CT235 Operation & Maintenance Manual

STOPPING THE COMPACT TRACTOR

WARNING

Procedure Figure 55

AVOID INJURY OR DEATH Before you leave the operator’s seat: 1

• • •

6 4

3

• • •

2

Fully lower the loader arms, put the attachment flat on the ground (if equipped).

Fully lower the implement(s) to the ground (if equipped).

Lock brake pedals together and engage the parking brake.

Place F-N-R lever in neutral (SST models only).

Place all controls in neutral.

Stop the engine, unfasten the seat belt and remove the key.

W-2569-0909

5

7

WARNING P-80953

AVOID INJURY OR DEATH The parking brake must be engaged before leaving the operator’s seat. Rollaway can occur because the transmission may not prevent machine movement.

Lock the brake pedals together before activating the parking brake.

Stop the compact tractor on a flat level surface.

Move the Engine Speed Control Lever (Item 1) [Figure 55] forward to decrease engine RPM. Engage the parking brake. With the two brake pedals (Item 2) locked together, press down fully on the pedals (Item 2). Press down and hold the parking brake lever (Item 3) [Figure 55] and remove foot from the brake pedals.

W-2656-0807

Fully lower the loader arms (Item 6) [Figure 55] and put the attachment (if equipped) flat on the ground.

Press down fully on the clutch pedal (Item 4) [Figure 55].

Move the PTO lever(s) (rear and mid) (Item 5) [Figure 55] to the disengaged (OFF) position.

Slowly release the clutch pedal.

Fully lower the three-point hitch implement (if equipped) to the ground. Fully lower the mid-mount implement (if equipped) to the ground (Item 7) [Figure 55].

IMPORTANT

Place all controls in neutral.

Always move rear auxiliary hydraulic lever(s) out of detent position before stopping the engine or when no implement is connected.

• Lever(s) left in detent will make starting the engine difficult.

• Lever(s) left in detent with no implement connected will cause the hydraulic fluid to overheat and may damage the system.

Turn the key OFF. Unbuckle the seat belt. Remove the key to prevent use by unauthorized personnel and exit the compact tractor.

Make sure the PTO driveline and all rotating components have come to a complete stop before exiting the compact tractor (if applicable).

I-2279-1008

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CT235 Operation & Maintenance Manual

ATTACHMENTS Choosing The Correct Bucket

WARNING

WARNING

•

AVOID INJURY OR DEATH Never use attachments or buckets which are not approved by Bobcat Company. Buckets and attachments for safe loads of specified densities are approved for each model. Unapproved attachments can cause injury or death.

• •

W-2052-0907

•

NOTE: Warranty is void if non-approved attachments are used.

AVOID INJURY OR DEATH Steering and braking can be affected by the loader attachment, implements, front wheel assist and the rear differential lock. Always install the correct ballast. Do not exceed the Loader or Three-Point Hitch lift capacities.

Always carry loads low. Slow down when turning.

Always lock brake pedals together for road travel.

Make sure that the brakes are adjusted correctly so the compact tractor does not pull to one side when braking.

W-2558-0908

Steering and braking can be affected by the loader attachment. Always install the correct rear ballast and the tires with the correct load rating. Do not exceed Loader lift capacities. (See Compact Tractor Loader Lift Capacity on Page 209.)

Pallet Forks Figure 56

The dealer can identify, for each model, the attachments, buckets and ballast approved by Bobcat. The buckets and attachments are approved for Loader lift capacity and for secure fastening to the loader arms.

Load varies with model of pallet fork being used.

For Loader lift capacity, (See Compact Tractor Loader Lift Capacity on Page 209.)

Loader lift capacity is determined by using the proper rear ballast and a standard bucket filled with material of normal density, such as dirt or dry gravel. If larger buckets are used, the load center can change and the Loader lift capacity will be reduced. If very dense material is loaded, the volume must be reduced to prevent overloading.

B-17255

The maximum load to be carried when using a pallet fork is shown in the Specifications section of this manual [Figure 56]. (See Compact Tractor Loader Lift Capacity on Page 209.)

WARNING • • • • •

See your Bobcat dealer for more information about pallet fork inspection, maintenance and replacement. See your Bobcat dealer for loader lift capacity when using a pallet fork and for other available attachments.

AVOID INJURY OR DEATH Use ROPS and fasten seat belt.

Carry load low. Never carry riders.

Load, unload and turn on flat level ground only.

Adjust rear compact tractor wheels to the widest setting.

Do not exceed the Loader lift capacity. Install the correct rear ballast and the tires with the correct load rating.

W-2640-0907

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CT235 Operation & Maintenance Manual

ATTACHMENTS AND BUCKETS (CONT’D)

WARNING

Choosing The Correct Bucket Figure 57

AVOID INJURY OR DEATH Do not handle large objects (such as round bales or posts) unless the loader is equipped with the proper attachment and the load is secured. Level bucket or attachment as load is being raised. Do not exceed the Loader lift capacity. Slow down when turning.

Carry the load low.

WRONG

W-2589-0907

B-23561A

Exceeding the Loader lift capacity [Figure 57] can cause the following problems: 1.

2.

3.

4.

5.

Steering may be difficult.

Tires may wear faster.

There will be a loss of stability.

The life of the machine will be reduced.

Braking performance may be reduced.

Use the correct size bucket for the type and density of material being handled. For safe handling of materials and avoiding machine damage, the attachment (or bucket) should handle a full load without going over the Loader lift capacity of the compact tractor equipped with the correct rear ballast and the tires with the correct load rating.

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CT235 Operation & Maintenance Manual

ATTACHMENTS (CONT’D)

WARNING

Installing And Removing The Attachment (Pin-On) NOTE: Make sure loader is properly installed on the compact tractor with the correct pins and hardware. (See Installing Loader Mounting Brackets on Page 111.) (See Installing The Loader To The Compact Tractor on Page 116.)

AVOID INJURY OR DEATH Before you leave the operator’s seat: • • •

WARNING • • •

• • •

AVOID INJURY OR DEATH Secure the attachment to the loader and install all the pins and hardware.

Secure the loader to the compact tractor and install all the pins and hardware.

When the loader is removed from the compact tractor, keep the attachment secured to the loader.

Fully lower the loader arms, put the attachment flat on the ground (if equipped).

Fully lower the implement(s) to the ground (if equipped).

Lock brake pedals together and engage the parking brake.

Place F-N-R lever in neutral (SST models only).

Place all controls in neutral.

Stop the engine, unfasten the seat belt and remove the key.

W-2569-0909

Figure 59 2

W-2663-0707

3

Installing Enter the compact tractor and perform the PRESTARTING PROCEDURE. (See PRE-STARTING PROCEDURE on Page 57.)

4

Figure 58

1 P-97186

Install the pin (Item 1) [Figure 59] in the bottom hole (both sides).

Align the tilt cylinder rod end and the level indicator bracket (Item 2) (right side only) to the attachment mounting hole and install the pin (Item 3) [Figure 59] (both sides).

2 1 P-97185

Install the retaining bolt (Item 4) [Figure 59] and lock nut to secure each of the four pins. Tighten the locknuts to 28 - 34 ft.-lb. (38 - 46 N•m) torque.

Drive forward until the loader arm mounting hole (Item 1) aligns with the bottom bucket (or attachment) mounting hole (Item 2) [Figure 58] (both sides).

Grease the tilt cylinder pins and bucket pins with a good quality lithium based grease before use.

Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page 61.)

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CT235 Operation & Maintenance Manual

Figure 61

ATTACHMENTS (CONT’D) Installing And Removing The Attachment (Pin-On) (Cont’d)

LATER MODEL

3

3 Installing (Cont’d) The right side cylinder is equipped with a bucket level indicator. Depending on the bucket used, the level indicator can be adjusted to show when the bucket is level (parallel) to the ground.

2

2

Lower the loader arms and put the bucket flat on the ground.

1

Figure 60

1

EARLY MODEL 3

3 2

2

P-97160

For Later Model: Loosen the level indicator clamp bolt (Item 1) located on the right tilt cylinder. Adjust level indicator slide bracket (Item 2) so that the end of the rod is flush (Item 3) with the end of the slide bracket. Tighten clamp bolt (Item 1) [Figure 61].

1 1

Ballast Ballast will need to be added to the rear of the compact tractor for proper loader operation. (See Ballast (Rear) on Page 209.) and (See Compact Tractor Loader Lift Capacity on Page 209.)

P-80909

For Early Model: Loosen the level indicator slide bracket bolt (Item 1) located on the right tilt cylinder. Adjust level indicator slide bracket (Item 2) so that the end of the rod is flush (Item 3) with the end of the slide bracket. Tighten slide bracket bolt (Item 1) [Figure 60].

Tires Tires with the correct load rating will need to be installed on the compact tractor for proper loader operation. (See Tires on Page 217.)

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CT235 Operation & Maintenance Manual

ATTACHMENTS (CONT’D)

Removing

Installing And Removing The Attachment (Pin-On) (Cont’d)

Lower the loader arms and put the attachment flat on the ground.

Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page 61.)

WARNING

Figure OI-62

AVOID INJURY OR DEATH Before you leave the operator’s seat: • • • • • •

1

Fully lower the loader arms, put the attachment flat on the ground (if equipped).

Fully lower the implement(s) to the ground (if equipped).

Lock brake pedals together and engage the parking brake.

Place F-N-R lever in neutral (SST models only).

Place all controls in neutral.

Stop the engine, unfasten the seat belt and remove the key.

2 1 2 P-97161

W-2569-0909

Remove the retaining bolt (Item 1) [Figure OI-62] and lock nut from the four pins.

Remove the four pins (Item 2) [Figure OI-62] (both sides).

Figure 63

P-97185

Enter the compact tractor and perform the PRESTARTING PROCEDURE. (See PRE-STARTING PROCEDURE on Page 57.)

Drive the compact tractor backward, away from the bucket or attachment [Figure 63].

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CT235 Operation & Maintenance Manual

Figure 64

ATTACHMENTS (CONT’D) Installing And Removing The Attachment (Bob-Tach) NOTE: Make sure loader is properly installed on the compact tractor with the correct pins and hardware. (See Installing Loader Mounting Brackets on Page 111.) (See Installing The Loader To The Compact Tractor on Page 116.)

WARNING •

• •

P-41502

AVOID INJURY OR DEATH Secure the attachment to the loader and make sure the Bob-Tach levers are fully engaged in the locked position.

Secure the loader to the compact tractor and install all the pins and hardware.

When the loader is removed from the compact tractor, keep the attachment secured to the loader.

Pull the Bob-Tach levers up until they are fully raised (wedges fully raised) [Figure 64].

Enter the compact tractor and perform the PRESTARTING PROCEDURE. (See PRE-STARTING PROCEDURE on Page 57.)

Start the engine and release the parking brake.

W-2736-0608

Figure 65

Installing NOTE: The illustrations and instructions provided explain how to install a bucket attachment on to a machine. Follow these same instructions if you are installing different attachments such as a grapple, pallet forks, etc.

The attachment mounting frame for the attachment has a top flange that is designed to receive the top edge of the Bob-Tach and the lower part of the frame is designed to receive the Bob-Tach wedges.

B-23913A

Always inspect the compact tractor's Bob-Tach and the attachment mounting frame before installation. See the compact tractor's Operation & Maintenance Manual.

(See DAILY INSPECTION on Page 55.)

Lower the loader arms and tilt the Bob-Tach forward.

Drive the compact tractor slowly forward until the top edge of the Bob-Tach is completely under the top flange of the attachment mounting frame [Figure 65].

NOTE: Be sure the Bob-Tach levers do not hit the attachment.

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CT235 Operation & Maintenance Manual

ATTACHMENTS (CONT’D)

Figure 67

Installing And Removing The Attachment (Bob-Tach) (Cont’d) Installing (Cont’d) Figure 66

B-23919

Push down on the Bob-Tach levers until they are fully engaged in the locked position [Figure 67] (wedges fully extended through the attachment mounting frame holes).

Figure 68 B-23915

Tilt the Bob-Tach backward until the attachment is slightly off the ground [Figure 66]. This will cause the attachment mounting frame to fit up against the front of the Bob-Tach.

NOTE: When leaving the operator’s seat to install an attachment, tilt the attachment until it is slightly off the ground.

Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page 61.)

Frame contact point B23922A

Both levers must contact the frame as shown when locked [Figure 68].

WARNING

If the levers do not engage in the locked position, see your Bobcat dealer for maintenance.

AVOID INJURY OR DEATH Before you leave the operator’s seat: • • • • • •

Fully lower the loader arms, put the attachment flat on the ground (if equipped).

Fully lower the implement(s) to the ground (if equipped).

Lock brake pedals together and engage the parking brake.

Place F-N-R lever in neutral (SST models only).

Place all controls in neutral.

Stop the engine, unfasten the seat belt and remove the key.

W-2569-0909

68

CT235 Operation & Maintenance Manual

For Early Model: Loosen the level indicator slide bracket bolt (Item 1) located on the right tilt cylinder. Adjust level indicator slide bracket (Item 2) so that the end of the rod is flush (Item 3) with the end of the slide bracket. Tighten slide bracket bolt (Item 1) [Figure 70].

ATTACHMENTS (CONT’D) Installing And Removing The Attachment (Bob-Tach) (Cont’d) Installing (Cont’d)

Figure 71

WARNING

LATER MODEL

3

3 AVOID INJURY OR DEATH The Bob-Tach wedges must extend through the holes in the attachment mounting frame. Levers must be fully down and locked. Failure to secure wedges can allow attachment to come off.

2

2

W-2715-0208

Figure 69 1

1

P-97160

For Later Model: Loosen the level indicator clamp bolt (Item 1) located on the right tilt cylinder. Adjust level indicator slide bracket (Item 2) so that the end of the rod is flush (Item 3) with the end of the slide bracket. Tighten clamp bolt (Item 1) [Figure 71].

Bob-Tach wedge must contact the lower edge of the attachment mounting frame hole.

P-79780

Ballast The wedges must extend through the holes in the mounting frame of the attachment, securely fastening the attachment to the Bob-Tach [Figure 69].

Ballast will need to be added to the rear of the compact tractor for proper loader operation. (See Ballast (Rear) on Page 209.) and (See Compact Tractor Loader Lift Capacity on Page 209.)

Connect the auxiliary hydraulic hoses (if applicable).

Figure 70

Tires EARLY MODEL 3

Tires with the correct load rating will need to be installed on the compact tractor for proper loader operation. (See Tires on Page 217.)

3 2

2

1 1

P-80909

69

CT235 Operation & Maintenance Manual

Figure 72

ATTACHMENTS (CONT’D) Installing And Removing The Attachment (Bob-Tach) (Cont’d)

WARNING AVOID INJURY OR DEATH Before you leave the operator’s seat: • • • • • •

Fully lower the loader arms, put the attachment flat on the ground (if equipped).

Fully lower the implement(s) to the ground (if equipped).

Lock brake pedals together and engage the parking brake.

Place F-N-R lever in neutral (SST models only).

Place all controls in neutral.

Stop the engine, unfasten the seat belt and remove the key.

B-23916

Pull the Bob-Tach levers all the way up [Figure 72] until they are fully raised (wedges fully raised).

WARNING

W-2569-0909

Bob-Tach levers have spring tension. Hold lever tightly and release slowly. Failure to obey warning can cause injury.

Removing

W-2054-1285

Always park on flat level ground.

Fully lower the loader arms and put the attachment flat on the ground. Lower or close the hydraulic equipment (if equipped).

Enter the compact tractor and perform the PRESTARTING PROCEDURE. (See PRE-STARTING PROCEDURE on Page 57.)

NOTE: In muddy conditions or to prevent the attachment from freezing to the ground, put the attachment on planks or blocks before removing the attachment from the machine.

Start the engine and release the parking brake.

Figure 73

Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page 61.)

Disconnect attachment hydraulic lines, if applicable, from the compact tractor. (See Relieve Hydraulic Oil Pressure (Joystick Control Lever) on Page 48.)

B-23914

Tilt the Bob-Tach forward and drive the compact tractor backward, away from the attachment [Figure 73].

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CT235 Operation & Maintenance Manual

IMPLEMENT

Exceeding the Three-Point Hitch lift capacity can cause the following problems:

Choosing The Correct Implement 1.

2.

3.

4.

5.

NOTE: Warranty is void if non-approved implements are used.

Steering and braking can be affected by the implement.

Always install the correct ballast. Do not exceed the Three-Point Hitch lift capacities or machine towing capacities. (See Three-Point Hitch Specifications on Page 210.)

Steering may be difficult.

Tires may wear faster.

There will be a loss of stability.

The life of the machine will be reduced.

Braking performance may be reduced.

WARNING

The dealer can identify, for each model, the implements and ballast approved by Bobcat. The implements are approved for Three-Point Hitch lift capacity and machine towing capacity.

Never use attachments, implements or buckets which are not approved by the Bobcat Company.

Attachments, implements and buckets for safe loads of specified densities are approved for each model.

Unapproved attachments, implements and buckets can cause injury or death.

For Three-Point Hitch lift capacity, (See Three-Point Hitch Specifications on Page 210.)

W-2709-0108

The Three-Point Hitch lift capacity is determined by using the proper front ballast.

WARNING • • • • •

AVOID INJURY OR DEATH Use ROPS and fasten the seat belt.

Install the correct ballast (if required).

Never modify equipment or use unapproved implements.

Operate the compact tractor from the operator’s seat only.

Keep bystanders away. Never carry riders.

W-2807-0909

WARNING •

• • •

AVOID INJURY OR DEATH Steering and braking can be affected by the loader attachment, implements, front wheel assist and the rear differential lock. Always install the correct ballast. Do not exceed the Loader or Three-Point Hitch lift capacities.

Always carry loads low. Slow down when turning.

Always lock brake pedals together for road travel.

Make sure that the brakes are adjusted correctly so the compact tractor does not pull to one side when braking.

W-2558-0908

71

CT235 Operation & Maintenance Manual

Figure 74

IMPLEMENT (CONT’D) Installing And Removing Pull Type Implements Installing NOTE: Before installing or using any implement, read and understand the implement Operation & Maintenance Manual.

14.00 in.

(356 mm)

Ballast may need to be added to the front of the compact tractor for proper operation when three-point hitch and pull type implements are installed. (See BALLAST (OPTIONAL) on Page 88.) and (See Ballast (Front) on Page 210.)

1

P-80937

Remove the mid-mount implement (if equipped). (See Installing And Removing The Mid-PTO on Page 86.)

Adjust the drawbar (Item 1) [Figure 74] to the correct length of 14.0 inch (356 mm) for PTO driven, pull type implement applications. (See DRAWBAR on Page 51.)

Remove the three-point implement (if equipped). (See Installing And Removing Three-Point Hitch Mounted Implements on Page 76.)

Adjust or remove the three-point lower links, as necessary, for clearance for the pull type implement so lower links do not interfere with any components. (See THREE-POINT HITCH on Page 52.)

Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page 61.)

Adjust the hitch of the implement to match the height of the compact tractor hitch. See the Implement Operation & Maintenance Manual for details.

NOTE: Remove the three-point hitch lower links or raise the lower links, as needed, for pull type implement clearance. If raised, lock the lower links by using the three-point hitch lowering speed / lock valve. (See Three-Point Hitch Lowering Speed / Lock Valve on Page 53.)

WARNING AVOID INJURY OR DEATH Rear overturn can occur if loads are improperly hitched above the drawbar.

Pull from the drawbar or the three-point hitch lower links only.

W-2581-0707

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CT235 Operation & Maintenance Manual

IMPLEMENT (CONT’D)

Figure 75

Installing And Removing Pull Type Implements (Cont’d) 1 Installing (Cont’d) Enter the compact tractor and perform the PRESTARTING PROCEDURE. (See PRE-STARTING PROCEDURE on Page 57.)

2 Drive the compact tractor to the implement. If a second person is used to guide the compact tractor, have the person stand a safe distance away from the side of the implement.

P-80931A

WARNING

Connect the implement to the drawbar using a low profile hitch pin (Item 1) [Figure 75]. The hitch pin should be long enough to go through the hitch on the implement.

Install a retainer pin (Item 2) [Figure 75].

ACCIDENTAL MACHINE MOVEMENT CAN CAUSE INJURY OR DEATH • Keep bystanders away when connecting implement.

• If using a second person to help connect implement, to not stand between tractor and implement while tractor is moving.

• Keep bystanders away.

Figure 76

W-2620-1104

Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page 61.)

1

WARNING B-23639A

AVOID INJURY OR DEATH Before you leave the operator’s seat: • • • • • •

Connect the implement safety chain (Item 1) [Figure 76] to the compact tractor. Allow no more slack in the chain than is necessary for turning. (See Safety Chains on Page 96.)

Fully lower the loader arms, put the attachment flat on the ground (if equipped).

Fully lower the implement(s) to the ground (if equipped).

Lock brake pedals together and engage the parking brake.

Place F-N-R lever in neutral (SST models only).

Place all controls in neutral.

Stop the engine, unfasten the seat belt and remove the key.

IMPORTANT • •

W-2569-0909

•

Use only approved safety chains when towing equipment.

See your implement or attachment dealer for safety chains for your equipment.

Replace safety chains that are broken, stretched or damaged.

I-2235-0907

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CT235 Operation & Maintenance Manual

IMPLEMENT (CONT’D) Installing And Removing Pull Type Implements (Cont’d)

WARNING

Installing (Cont’d) •

Figure 77

BRACKET EXAMPLE

• • •

AVOID INJURY OR DEATH Disengage the PTO (rear and mid), engage the parking brake, stop the engine and make sure all rotating components are completely stopped before connecting, disconnecting, adjusting or cleaning any PTO driven equipment.

Always keep PTO shields and all guards in place when using PTO driven equipment.

Disengage PTO (rear and mid) for road travel.

Keep hands, feet and clothing away.

W-2568-0907

MS2039

If the implement requires remote hydraulic operation or an electrical harness, connect the hoses to the remote hydraulic couplers or the harness to the rear electrical connector. (See REAR AUXILIARY HYDRAULICS (IF EQUIPPED) on Page 49.)

Secure hoses and wiring (if applicable) to prevent damage. The illustration in [Figure 77] shows an example of a hose guide bracket on an implement.

IMPORTANT To prevent hose damage caused by dragging on the ground, rubbing, pinching or PTO entanglement: • Support attachment and implement hydraulic hoses using available hose guides or supports.

• Contact your implement or attachment dealer for available hose guides or supports.

I-2230-0907

If the implement requires PTO operation, connect the PTO driveline to the implement PTO shaft and the compact tractor rear-PTO shaft. (See Installing And Removing The Rear-PTO on Page 83.)

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CT235 Operation & Maintenance Manual

IMPLEMENT (CONT’D)

WARNING

Installing And Removing Pull Type Implements (Cont’d)

WARNING

•

AVOID INJURY OR DEATH Before you leave the operator’s seat: • • • • • •

•

Fully lower the loader arms, put the attachment flat on the ground (if equipped).

Fully lower the implement(s) to the ground (if equipped).

Lock brake pedals together and engage the parking brake.

Place F-N-R lever in neutral (SST models only).

Place all controls in neutral.

Stop the engine, unfasten the seat belt and remove the key.

• •

AVOID INJURY OR DEATH Disengage the PTO (rear and mid), engage the parking brake, stop the engine and make sure all rotating components are completely stopped before connecting, disconnecting, adjusting or cleaning any PTO driven equipment.

Always keep PTO shields and all guards in place when using PTO driven equipment.

Disengage PTO (rear and mid) for road travel.

Keep hands, feet and clothing away.

W-2568-0907

Remove the front ballast from the compact tractor (if equipped).

W-2569-0909

IMPORTANT

Removing

Always move rear auxiliary hydraulic lever(s) out of detent position before stopping the engine or when no implement is connected.

• Lever(s) left in detent will make starting the engine difficult.

• Lever(s) left in detent with no implement connected will cause the hydraulic fluid to overheat and may damage the system.

Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page 61.)

Make sure the PTO driveline and all rotating components have come to a complete stop before exiting the compact tractor (if applicable).

Block the wheels of the implement to keep it from moving (if applicable).

I-2279-1008

Disconnect the hydraulic hoses or electrical connections (if applicable). (See REAR AUXILIARY HYDRAULICS (IF EQUIPPED) on Page 49.)

Disconnect the PTO driveline (if applicable) from the compact tractor. (See Installing And Removing The RearPTO on Page 83.)

Remove the safety chain (Item 1) [Figure 76].

Remove the drawbar hitch pin (item 1) and retainer pin (Item 2) [Figure 75].

Place a block of wood on the ground and lower the hitch of the implement onto the block of wood. (In freezing conditions; park the implement on planks or blocks to prevent the implement from freezing to the ground.)

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CT235 Operation & Maintenance Manual

IMPLEMENT (CONT’D)

Installing

Installing And Removing Three-Point Hitch Mounted Implements

NOTE: Before installing or using any implement, read and understand the Implement Operation And Maintenance Manual.

The three-point hitch on the CT235 is classified as a Category 1 Three-Point Hitch.

Ballast may need to be added to the front of the compact tractor for proper operation when three-point hitch and pull type implements are installed. (See BALLAST (OPTIONAL) on Page 88.), (See Ballast (Front) on Page 210.) and (See Three-Point Hitch Specifications on Page 210.)

Figure 78

WARNING 1 A

AVOID INJURY OR DEATH Warnings and instructions in this manual and on the machine are for your protection.

2

Failure to follow the warnings and instructions can cause serious injury or death.

B C

3

W-2621-1104

P-78975

Figure 79 Positioning The Top Link: The top link (Item 1) has three mounting positions: A, B or C [Figure 78].

Remove the retainer pin (Item 2) and pin (Item 3) [Figure 78].

Install the top link (Item 1) to the desired position and install the pin (Item 3) and retainer pin (Item 2) [Figure 78].

2 1

2

For light to medium draft loads: Install the top link in the bottom hole C. Example, landscape rake.

3

P-80937B

For medium to heavy draft loads: Install the top link in the center hole B. Example, tiller or box blade.

Move the drawbar (Item 1) [Figure 79] to the storage position or remove the drawbar (if necessary) so that the drawbar does not interfere with raising and lowering the implement. (See DRAWBAR on Page 51.)

For heavy draft loads: Install the top link in the top hole A. Example, plow or ripper.

Remove the mid-mount implement. (See Installing And Removing The Mid-PTO on Page 86.)

The three-point links must be wide enough to clear the implement mounting pins.

Remove the sway bar pin (Item 2) (both sides) and move the two lower links (Item 3) outwards. Reinstall the pin (Item 2) [Figure 79]. (See Sway Bar Adjustment on Page 82.)

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CT235 Operation & Maintenance Manual

Figure 81

IMPLEMENT (CONT’D) Installing And Removing Three-Point Hitch Mounted Implements (Cont’d)

1

Installing (Cont’d) 4

WARNING

3 2

AVOID INJURY OR DEATH Before backing the compact tractor, look in all directions and make sure no bystanders are in the work area. Do not allow anyone between the compact tractor and the implement when backing up to the implement for installation.

P-80929B

Install the lower link (Item 1) on the implement pin (Item 2). Install the retainer pin (Item 3) [Figure 81] (both sides). (See Extendable Lower Link Adjustment on Page 82.) The implement can be leveled side to side by adjusting the right link. (See Lifting Link Adjustment on Page 81.)

W-2570-0807

Figure 80

The sway bar pins can be removed to help with the installation of the lower links to the implement pins. (See Sway Bar Adjustment on Page 82.)

2

Perform the pre-starting procedure.

STARTING PROCEDURE on Page 57.)

1

(See

PRE-

Drive the compact tractor backward, with the implement on the ground, until the lower links lock into the operating position (Item 4) [Figure 81].

3

Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page 61.)

4

WARNING AVOID INJURY OR DEATH Keep fingers and hands out of pinch points when installing and removing implements.

P-80930A

W-2571-0807

Enter the compact tractor and perform the PRESTARTING PROCEDURE. (See PRE-STARTING PROCEDURE on Page 57.)

WARNING

Drive the compact tractor to the implement and align the lower links (Item 1) with the implement mounting pins (Item 2) [Figure 80] (both sides).

AVOID INJURY OR DEATH Before you leave the operator’s seat:

Use the three-point hitch position lever (Item 3) [Figure 80] to align the height of the lower link to the implement mounting pins.

• •

Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page 61.)

•

The lower links can be extended for improved installation by pressing the link lever (Item 4) [Figure 80] and extending the lower links. (See Extendable Lower Link Adjustment on Page 82.)

• • •

Fully lower the loader arms, put the attachment flat on the ground (if equipped).

Fully lower the implement(s) to the ground (if equipped).

Lock brake pedals together and engage the parking brake.

Place F-N-R lever in neutral (SST models only).

Place all controls in neutral.

Stop the engine, unfasten the seat belt and remove the key.

W-2569-0909

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Figure 84

IMPLEMENT (CONT’D) Installing And Removing Three-Point Hitch Mounted Implements (Cont’d)

BRACKET EXAMPLE

Installing (Cont’d) Figure 82

MS2039

If the implement requires remote hydraulic operation or an electrical harness, connect the hoses to the remote hydraulic quick couplers or the harness to the rear electrical connector.

(See REAR AUXILIARY HYDRAULICS (IF EQUIPPED) on Page 49.)

1

Secure hoses and wiring (if applicable) to prevent damage. The illustration in [Figure 84] shows an example of a hose guide bracket on an implement.

P-80928

Remove the top link (Item 1) [Figure 82] from the storage position.

IMPORTANT

Figure 83

To prevent hose damage caused by dragging on the ground, rubbing, pinching or PTO entanglement: • Support attachment and implement hydraulic hoses using available hose guides or supports.

• Contact your implement or attachment dealer for available hose guides or supports.

2 1

I-2230-0907

If the implement requires PTO operation, connect the PTO driveline between the implement PTO shaft and the compact tractor rear-PTO shaft. (See Installing And Removing The Rear-PTO on Page 83.)

3

P-80927

Lower the top link (Item 1) [Figure 83] until it aligns with the implement mounting hole.

WARNING

Install the pin (Item 2) and retainer pin (Item 3) [Figure 83].

•

The implement can be leveled front to back by adjusting the top link. (See Top Link Adjustment on Page 81.)

The implement side to side sway will need to be adjusted. (See Sway Bar Adjustment on Page 82.)

• • •

AVOID INJURY OR DEATH Disengage the PTO (rear and mid), engage the parking brake, stop the engine and make sure all rotating components are completely stopped before connecting, disconnecting, adjusting or cleaning any PTO driven equipment.

Always keep PTO shields and all guards in place when using PTO driven equipment.

Disengage PTO (rear and mid) for road travel.

Keep hands, feet and clothing away.

W-2568-0907

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IMPLEMENT (CONT’D)

Figure 85

Installing And Removing Three-Point Hitch Mounted Implements (Cont’d)

2

Removing Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page 61.)

1 Make sure the PTO driveline and all rotating components have come to a complete stop before exiting the compact tractor (if applicable).

JACK EXAMPLE

Block the wheels of the implement to keep it from rolling (if applicable).

B-24951

Lower the implement to the ground. Use an approved jack (Item 1) [Figure 85] to support the implement (if equipped) or block the implement. (In freezing conditions, place the implement on blocks or planks to keep the implement from freezing to the ground.)

WARNING AVOID INJURY OR DEATH Before you leave the operator’s seat: • • • • • •

Disconnect the hydraulic hoses or electrical connections (if applicable). (See REAR AUXILIARY HYDRAULICS (IF EQUIPPED) on Page 49.)

Fully lower the loader arms, put the attachment flat on the ground (if equipped).

Fully lower the implement(s) to the ground (if equipped).

Lock brake pedals together and engage the parking brake.

Place F-N-R lever in neutral (SST models only).

Place all controls in neutral.

Stop the engine, unfasten the seat belt and remove the key.

Disconnect the PTO driveline (if applicable) and install the PTO driveline into the storage area (Item 2) [Figure 85] (if equipped). (See Installing And Removing The Rear-PTO on Page 83.)

W-2569-0909

IMPORTANT Always move rear auxiliary hydraulic lever(s) out of detent position before stopping the engine or when no implement is connected.

• Lever(s) left in detent will make starting the engine difficult.

• Lever(s) left in detent with no implement connected will cause the hydraulic fluid to overheat and may damage the system.

I-2279-1008

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Figure 88

IMPLEMENT (CONT’D) Installing And Removing Three-Point Hitch Mounted Implements (Cont’d) Removing (Cont’d)

1

Figure 86

3

2

2 3 P-80926

Remove the retainer pins (Item 1) [Figure 88] from the three-point hitch links (both sides).

1

Move the lower links (Item 2) out from the implement pins (Item 3) [Figure 88] (both sides). (See Sway Bar Adjustment on Page 82.)

P-80927

Remove the retainer pin (Item 1) and pin (Item 2) [Figure 86].

Figure 89

Remove the top link (Item 3) [Figure 86] from the implement.

Figure 87

2 1 P-80930

Enter the compact tractor and perform the PRESTARTING PROCEDURE. (See PRE-STARTING PROCEDURE on Page 57.)

P80928

Slowly drive the compact tractor away from the implement [Figure 89].

Place the top link (Item 1) into the storage position bracket (Item 2) [Figure 87].

Remove the front ballast from the compact tractor (if equipped).

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IMPLEMENT (CONT’D)

Top Link Adjustment

Lifting Link Adjustment

Figure 91

Figure 90

2

3 1 3 2 1

P-80925 P-78938

The top link (Item 1) [Figure 91] is used to adjust the front to back level of the implement.

The right lift link (Item 1) [Figure 90] is used to adjust the side to side level of the implement.

Loosen the lock nut (Item 2) and use the lever (Item 3 [Figure 91] to lengthen or shorten the top link.

Raise the lever retainer (Item 2) and turn the lever (Item 3) [Figure 90] to raise and lower the right lift link.

Turn clockwise to lengthen the top link, turn counterclockwise to shorten top link.

Turn clockwise to lengthen link, turn counter-clockwise to shorten link.

After the implement has been leveled, tighten the lock nut (Item 2) [Figure 91].

After the implement has been leveled, lower the retainer (Item 2) [Figure 90] to secure the lever

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CT235 Operation & Maintenance Manual

IMPLEMENT (CONT’D)

Extendable Lower Link Adjustment

Sway Bar Adjustment

Figure 94 1

Figure 92

1 1

1

P-80930 P-78936

The lower links (Item 1) [Figure 94] (both sides) are adjustable for length for easy of connecting to the implement.

The sway bars (Item 1) [Figure 92] (both sides) are used to adjust the amount the implement can move side to side.

Figure 95

Figure 93 1 2

3

1

P-80929A P-78937

Press the lever (Item 1) and pull the lower link (Item 2) [Figure 95] outward to help align the lower link mounting hole to the implement mounting hole.

Remove the pin (Item 1) [Figure 93] from both sway bars.

After the implement is securely connected to the compact tractor, the lower links will need to be returned to the operating position.

Adjust the sway bars. (See the Implement Operation & Maintenance Manual to determine the correct sway bar adjustment recommended for your implement.)

Perform the pre-starting procedure.

STARTING PROCEDURE on Page 57.)

After the sway bars have been set, reinstall the pin (Item 1) [Figure 93].

(See

PRE-

Drive the compact tractor backward, with the implement on the ground, until the lower links lock into the operating position (Item 3) [Figure 95].

NOTE: When adjusting the sway bars with an implement installed, the implement will need to be raised slightly off of the ground.

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Figure 96

POWER TAKE-OFF (PTO) Installing And Removing The Rear-PTO The CT235 compact tractor is factory equipped with a rear-PTO. An optional mid-PTO is available.

The rear-PTO has a 540 RPM PTO shaft.

1

WARNING • • • • • •

•

• •

•

AVOID INJURY OR DEATH Do NOT exceed the rated implement PTO speed.

Stay clear of rotating driveline.

Keep bystanders away.

Keep hands, feet, clothing and long hair away.

Keep PTO shields and all guards in place.

Disengage PTO (rear and mid), engage the parking brake, stop the engine and make sure all rotating components are stopped before exiting compact tractor.

If using the compact tractor rear-PTO in a stationary application; install blocks in front of and behind the rear tires and keep away from the PTO driveline when in use. Walk around the equipment, do not step over, lean across or crawl under a rotating driveline.

Do NOT service the compact tractor or implement with the PTO (rear or mid) engaged.

Do NOT service the implement in a raised position unless properly blocked and with all rotating components stopped.

Disengage PTO (rear and mid) for road travel.

P-80924

The rear-PTO shaft cover (Item 1) [Figure 96] is threaded onto the housing. Turn the cover counterclockwise to remove.

NOTE: Reinstall the PTO shaft cover whenever the PTO is not being used.

If using pull type equipment, adjust the drawbar to the correct length of 14.0 inches (356 mm). (See DRAWBAR on Page 51.)

NOTE: Remove the three-point hitch links or raise the three-point hitch links, as needed, for pull type implement clearance. If raised, lock the three-point hitch lowering speed / lock valve so that the lower links can not be lowered.

(See Three-Point Hitch Lowering Speed / Lock Valve on Page 53.)

W-2579-0907

If using a three-point hitch type implement, adjust or remove the lower links, as necessary, for clearance for the pull type implement so it does not interfere with any three-point hitch components. (See THREE-POINT HITCH on Page 52.)

Installing Install the implement to the compact tractor. (See Installing And Removing Pull Type Implements on Page 72.) or (See Installing And Removing Three-Point Hitch Mounted Implements on Page 76.)

Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page 61.)

IMPORTANT

Make sure the PTO driveline and all rotating components have come to a complete stop before exiting the compact tractor (if applicable).

Improper hitch installation can cause PTO driveline damage.

• Do not modify the hitch or use an unapproved hitch.

• Make sure PTO driveline is of adequate length and that u-joints are in the correct phase.

I-2249-0807

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CT235 Operation & Maintenance Manual

POWER TAKE-OFF (PTO) (CONT’D)

Figure 97

Installing And Removing The Rear-PTO (Cont’d) 1

Installing (Cont’d)

WARNING •

• • •

AVOID INJURY OR DEATH Disengage the PTO (rear and mid), engage the parking brake, stop the engine and make sure all rotating components are completely stopped before connecting, disconnecting, adjusting or cleaning any PTO driven equipment.

Always keep PTO shields and all guards in place when using PTO driven equipment.

Disengage PTO (rear and mid) for road travel.

Keep hands, feet and clothing away.

P-80982

Use the correct PTO driveline for use with the compact tractor rear-PTO shaft and the implement PTO shaft.

(See Power Take-Off (PTO) System (Rear-PTO) on Page 215.)

W-2568-0907

Connect the PTO driveline (Item 1) [Figure 97] to the rear-PTO shaft of the compact tractor and the PTO shaft of the implement. Make sure it is securely connected by pushing and pulling on the driveline. See your implement Operation & Maintenance Manual for additional information.

WARNING DRIVELINE ENTANGLEMENT OR OVERSPEEDING PTO CAN CAUSE SERIOUS INJURY OR DEATH • •

•

NOTE: The rear-PTO driveline must have a means to retain it to the PTO shaft on both the compact tractor and the implement.

DO NOT install an adapter between the machine PTO shaft and implement PTO driveline.

An adapter can extend the driveline universal joint and connecting yoke beyond the PTO shields.

An adapter can overspeed the implement PTO causing driveline or implement damage.

WARNING

W-2799-0609

• • • •

AVOID INJURY OR DEATH Keep PTO shields and all guards in place.

Keep away from moving parts.

Keep bystanders away.

Do NOT exceed 540 rear-PTO RPM or 2000 midPTO RPM. W-2659-0907

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CT235 Operation & Maintenance Manual

POWER TAKE-OFF (PTO) (CONT’D) Installing And Removing The Rear-PTO (Cont’d) Removing Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page 61.)

Make sure the PTO driveline and all rotating components have come to a complete stop before exiting the compact tractor (if applicable).

Figure 98

1

P-80982

Disconnect the PTO driveline (Item 1) [Figure 98] from the compact tractor rear-PTO shaft. See your Implement Operation & Maintenance Manual for additional information

WARNING •

• • •

AVOID INJURY OR DEATH Disengage the PTO (rear and mid), engage the parking brake, stop the engine and make sure all rotating components are completely stopped before connecting, disconnecting, adjusting or cleaning any PTO driven equipment.

Always keep PTO shields and all guards in place when using PTO driven equipment.

Disengage PTO (rear and mid) for road travel.

Keep hands, feet and clothing away.

W-2568-0907

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CT235 Operation & Maintenance Manual

Figure 99

POWER TAKE-OFF (PTO) (CONT’D) Installing And Removing The Mid-PTO The CT235 compact tractor is factory equipped with a rear-PTO. An optional mid-PTO is available.

The mid-PTO has a 2000 RPM PTO shaft.

2

WARNING • •

1

AVOID INJURY OR DEATH Keep all shields and guards in place.

Do NOT exceed Mid-PTO speed of 2000 RPM.

P-80923

W-2636-0907

Remove the bolt (Item 1) and the cover (Item 2) [Figure 99] on the mid-PTO shaft.

WARNING •

• • •

NOTE: Reinstall the PTO shaft cover when the MidPTO is not being used.

Install the implement onto the compact tractor according to the instructions in the implement Operation & Maintenance Manual.

AVOID INJURY OR DEATH Disengage the PTO (rear and mid), engage the parking brake, stop the engine and make sure all rotating components are completely stopped before connecting, disconnecting, adjusting or cleaning any PTO driven equipment.

Always keep PTO shields and all guards in place when using PTO driven equipment.

Disengage PTO (rear and mid) for road travel.

Keep hands, feet and clothing away.

Figure 100

1

W-2568-0907

Installing Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page 61.)

Make sure the PTO driveline and all rotating components have come to a complete stop before exiting the compact tractor (if applicable).

P-80969

Use the correct PTO driveline for use with the compact tractor mid-PTO shaft and the implement PTO shaft. (See Power Take-Off (PTO) System (Mid-PTO Optional) on Page 215.)

Block the wheels of the implement to keep it from moving (if applicable).

Install blocks in front of and behind the rear tires on the compact tractor.

Connect the PTO driveline (Item 1) [Figure 100] to the compact tractor mid-PTO shaft. Make sure it is securely connected to both the compact tractor and the implement. Check the connection by pushing and pulling on the driveline See your Implement Operation & Maintenance Manual for additional information.

See your Implement Operation & Maintenance Manual for detailed information on installing the implement.

NOTE: The mid-PTO driveline must have a means to retain it to the PTO shaft for both the compact tractor and the implement.

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CT235 Operation & Maintenance Manual

Figure 101

POWER TAKE-OFF (PTO) (CONT’D) Installing And Remove The Mid-PTO (Cont’d)

1

WARNING •

• • •

AVOID INJURY OR DEATH Disengage the PTO (rear and mid), engage the parking brake, stop the engine and make sure all rotating components are completely stopped before connecting, disconnecting, adjusting or cleaning any PTO driven equipment.

Always keep PTO shields and all guards in place when using PTO driven equipment.

Disengage PTO (rear and mid) for road travel.

Keep hands, feet and clothing away.

P-80969

Disconnect the PTO driveline (Item 1) [Figure 101] from the compact tractor mid-PTO shaft. See your Implement Operation & Maintenance Manual for additional information.

W-2568-0907

Removing

Remove the implement from the compact tractor. See your Implement Operation & Maintenance Manual for additional information.

Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page 61.)

Make sure the PTO driveline and all rotating components have come to a complete stop before exiting the compact tractor (if applicable).

Block the wheels of the implement to keep it from moving (if applicable).

Install blocks in front of and behind the rear tires on the compact tractor.

Disconnect the hydraulic hoses or electrical connections (if applicable). (See REAR AUXILIARY HYDRAULICS (IF EQUIPPED) on Page 49.)

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CT235 Operation & Maintenance Manual

BALLAST (OPTIONAL)

Front Ballast

Ballast may need to be added to the front or the rear of the compact tractor depending on the attachment or implement.

The optional loader can be used as front ballast.

If a loader is not installed on the compact tractor, then an optional front ballast kit can be installed.

Install the correct ballast on the compact tractor and do not exceed the Loader or Three-Point Hitch lift capacities.

Refer to the ballast chart for the correct application. (See Ballast (Front) on Page 210.) and (See Ballast (Rear) on Page 209.)

The front ballast kit contains a bracket and weights.

Install the front ballast bracket on the compact tractor.

Add the correct amount of front ballast. (See Ballast (Front) on Page 210.) See your Bobcat dealer for front ballast.

Remove ballast when they are not needed. The additional weight will make steering more difficult, will affect braking performance and increase wear on the tires.

Always check and adjust tire air pressure when adding or removing weight.

IMPORTANT Foam filled tires are NOT approved for use on the Compact Tractor. Axle damage may occur with foam filled tires. Warranty will be voided if foam filled tires are used on this machine.

WARNING •

• • •

I-2277-0608

AVOID INJURY OR DEATH Steering and braking can be affected by the loader attachment, implements, front wheel assist and the rear differential lock. Always install the correct ballast. Do not exceed the Loader or Three-Point Hitch lift capacities.

Always carry loads low. Slow down when turning.

Always lock brake pedals together for road travel.

Make sure that the brakes are adjusted correctly so the compact tractor does not pull to one side when braking.

W-2558-0908

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CT235 Operation & Maintenance Manual

BALLAST (OPTIONAL) (CONT’D)

Rear Liquid Ballast

Rear Ballast

A solution of water and calcium chloride can be used as a safe and economical ballast in the rear compact tractor tires. Both rear tires must be filled to 75% full if liquid ballast is used.

Rear Ballast Box

WARNING •

• • •

NOTE: Liquid ballast must be installed by a trained technician. Contact your local tire service store for installing or removing liquid ballast.

AVOID INJURY OR DEATH Steering and braking can be affected by the loader attachment, implements, front wheel assist and the rear differential lock. Always install the correct ballast. Do not exceed the Loader or Three-Point Hitch lift capacities.

Always carry loads low. Slow down when turning.

Always lock brake pedals together for road travel.

Make sure that the brakes are adjusted correctly so the compact tractor does not pull to one side when braking.

A water and calcium chloride mixture of 5.0 lb./Gal. (0,6 kg/liter) will not freeze solid to temperatures above -50° F (-45° C).

With the rear tire valve stem at the 12 o’clock position, fill tubeless tires to the valve stem level (75% full). Tubeless tires filled with less water and calcium chloride mixture would expose part of the rim and possibly cause corrosion. Fill the other rear tire with liquid ballast.

Tube type tires may be filled to any level below 90%.

W-2558-0908

NOTE: Do NOT add liquid ballast to the front tires.

Figure 102

When using the optional loader, a rear ballast box must also be installed on the compact tractor. (See Rear Ballast on Page 89.) With both rear tires filled to 75% with liquid ballast, the ballast box must be filled with the correct amount of weight. (See Ballast (Rear) on Page 209.)

1

IMPORTANT Foam filled tires are NOT approved for use on the Compact Tractor. Axle damage may occur with foam filled tires. Warranty will be voided if foam filled tires are used on this machine.

P-80922

I-2277-0608

Install the ballast box (Item 1) [Figure 102] to the threepoint hitch. (See THREE-POINT HITCH on Page 52.)

Fill the ballast box (Item 1) [Figure 102] with the correct amount of weight. (See Ballast (Rear) on Page 209.)

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CT235 Operation & Maintenance Manual

TREAD WIDTH

Rear

Front

Figure 103

The front axle tread width is not adjustable.

For the correct wheel bolt / nut torques, (See Front Wheel Nuts / Bolts on Page 169.)

NOTE: Contact your Bobcat dealer for the latest information on tire availability and the tread width information for the tires.

WARNING AVOID INJURY OR DEATH Do not inflate tires above specified pressure. Failure to use correct tire mounting procedure can cause an explosion which can result in injury or death.

W-2078-1007

Tread Width Chart TIRE

“A”

AG

44.1 in.

(1120mm)

“B”

“C”

“D”

48.3 in.

48.5 in.

52.7 in.

(1227 mm) (1232 mm) (1339 mm)

The rear axle tread width is only adjustable when equipped with the Ag tires. The above chart shows the approved tire mounting positions [Figure 103].

Tighten the rim mounting bolts to 166 ft.-lb. (225 N•m) torque.

For the correct wheel bolt / nut torques, (See Rear Wheel Nuts / Bolts on Page 169.)

NOTE: Contact your Bobcat dealer for the latest information on tire availability and the tread width information for the tires.

IMPORTANT •

•

Always position the tire and rim as shown in the illustration. If not installed as shown, the tire may contact the compact tractor frame and damage the tire and the frame.

Always maintain the correct wheel bolt / nut torque. Follow the procedure in manual whenever tires have been changed.

I-2254-0607

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CT235 Operation & Maintenance Manual

New operators must operate the compact tractor in an open area without bystanders. Operate the controls until the compact tractor can be handled at an efficient and safe rate for all conditions of the work area.

OPERATING PROCEDURE Operating Compact Tractor With Loader Installed

WARNING

When going up and down slopes, engage the Front Wheel Assist to increase traction. (See FRONT WHEEL ASSIST (4WD) LEVER on Page 44.)

AVOID INJURY OR DEATH • Use ROPS and fasten the seat belt.

• Install the correct rear ballast.

• Do NOT exceed the Loader lift capacity.

• Adjust rear wheels to the widest setting.

• Check tire condition and proper air pressure.

• Use tires with the correct load rating.

Failure to obey warnings can cause the machine to roll over.

Operating Near An Edge Or Water Keep the compact tractor as far back from the edge as possible and the compact tractor wheels perpendicular to the edge so that if part of the edge collapses, the compact tractor can be moved back.

Always move the compact tractor back at any indication the edge may be unstable.

W-2665-0907

Operating With A Full Bucket And Rear Ballast Inspect The Work Area Figure 104 Before beginning operation, inspect the work area.

LOADED BUCKET & REAR BALLAST

Look for drop-offs or rough terrain. Have underground utility lines (gas, water, sewer, irrigation, etc.) located and marked.

Remove objects or other construction material that could damage the compact tractor or cause personal injury.

GOING UP SLOPE

Check the loader mounting hardware torque after the first 30 minutes of use and then every eight hours thereafter.

Look for signs of instability such as cracks or settlement.

•

Be aware of weather conditions that can affect ground stability.

•

Check for adequate traction if working on a slope.

B-23545A

With a loaded bucket and rear ballast, go up or down the slope with the heavy end toward the top of the slope [Figure 104].

Always check ground conditions before starting your work: •

GOING DOWN SLOPE

B-23544A

WARNING

Basic Operating Instructions

• • • • • • •

When operating on a public road or highway, always follow local regulations. Slow Moving Vehicle (SMV) emblem or directional signals and hazard lights may be required.

Always warm up the engine and hydrostatic system before operating the compact tractor.

MACHINE TIPPING OR ROLL OVER CAN CAUSE SERIOUS INJURY OR DEATH Keep the loader arms as low as possible.

Do not travel or turn with the loader arms up.

Turn on level ground. Slow down when turning.

Go up and down slopes, not across them.

Keep the heavy end of the machine uphill.

Do not overload the machine.

Check for adequate traction.

W-2666-1109

Operate with the engine at full speed for maximum horsepower. Press the Travel Control Pedal only a small amount to start movement of the compact tractor.

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CT235 Operation & Maintenance Manual

OPERATING PROCEDURE (CONT’D) Operating With An Empty Bucket And Rear Ballast

WARNING

WARNING •

• • •

• •

AVOID INJURY OR DEATH Steering and braking can be affected by the loader attachment, implements, front wheel assist and the rear differential lock. Always install the correct ballast. Do not exceed the Loader or Three-Point Hitch lift capacities.

Always carry loads low. Slow down when turning.

Always lock brake pedals together for road travel.

Make sure that the brakes are adjusted correctly so the compact tractor does not pull to one side when braking.

• • • •

AVOID INJURY OR DEATH Do NOT lift or carry any person in the loader.

Keep bystanders away. Never carry riders.

Do NOT walk under or work under raised loader arms and attachments.

Never modify equipment or use unapproved attachments.

Operate the compact tractor and the loader from the compact tractor operator’s seat only.

Do not allow loader arms or attachment to contact electrical power lines.

When operating on public roads, use Slow Moving Vehicle (SMV) emblem, warning lights and other equipment as needed. Follow all local regulations.

W-2573-0907

W-2558-0908

Figure 105 EMPTY BUCKET & REAR BALLAST

GOING UP SLOPE B-23524A

GOING DOWN SLOPE B-23528A

When going up and down slopes, engage the Front Wheel Assist to increase traction. (See FRONT WHEEL ASSIST (4WD) LEVER on Page 44.)

With an empty bucket and rear ballast, go up or down the slope with the heavy end toward the top of the slope [Figure 105].

Raise the bucket or attachment only high enough to avoid obstructions on rough ground.

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CT235 Operation & Maintenance Manual

Figure 109

OPERATING PROCEDURE (CONT’D) Filling And Emptying The Bucket Filling Figure 106

3 1

2 1

4 3

B-23526A

Slowly tilt the bucket backward (Item 3) and raise the loader arms (Item 2) [Figure 109] while driving into the material.

2 2

Drive backward away from the material.

3

WARNING

4

AVOID INJURY OR DEATH Do not handle large objects (such as round bales or posts) unless the loader is equipped with the proper attachment and the load is secured. Level bucket or attachment as load is being raised. Do not exceed the Loader lift capacity. Slow down when turning.

Carry the load low.

P-72936D

The joystick control lever is used for controlling the loader functions [Figure 106]. (See LOADER CONTROLS (IF EQUIPPED) on Page 47.)

Figure 107

W-2589-0907

1 Emptying 4

Keep the bucket low when moving to the area where you want to dump the material.

Move the compact tractor slowly to the dump area.

Figure 110

B-23529A

Lower the loader arms all the way (Item 1) and tilt the bucket forward (Item 4) [Figure 107] until the cutting edge is on the ground. Drive slowly forward to push the bucket slightly into the material.

4

Figure 108 2 B-23541A

While raising the loader arms (Item 2), tilt the bucket forward (Item 4) [Figure 110] to keep the bucket level and help prevent material from falling off the back of the bucket.

15° Max

Drive forward slowly until the bucket is over the top of the truck or bin.

B-26838A

NOTE: To avoid damage to the loader or bucket while scraping forward, position the bucket level or less than 15° below level.

Tilt the bucket all the way forward (Item 4) [Figure 110] to empty the bucket.

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CT235 Operation & Maintenance Manual

OPERATING PROCEDURE (CONT’D)

Backfilling

Leveling The Ground Using Float

Figure 113

Figure 111 1 1A 4 1

4 B-23548A

B-23543A

2 Lower the loader arms (Item 1) [Figure 113] and put the cutting edge of the bucket on the ground (Item 4) [Figure 113]. Drive forward to the edge of the hole to push the material into the hole.

Raise the loader arms (Item 2) and tilt the bucket forward (Item 4) [Figure 111].

Tilt the bucket forward (Item 4) [Figure 113] as soon as it is past the edge of the hole.

Push the joystick control lever all the way forward (Item 1A) [Figure 111] until it locks into detent position to engage the float. The loader arms will slowly lower.

If necessary, raise the loader arms to empty the bucket.

Figure 112

40° Max

B-26838B

NOTE: To avoid damage to the loader or bucket while leveling in reverse, position the bucket level or less than 40° below level.

Drive backward to level loose material.

Pull the joystick control lever backward (Item 2) [Figure 111] to unlock the loader arms from the float position.

IMPORTANT Never drive forward when the hydraulic control for the loader arms are in float position.

I-2268-0807

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CT235 Operation & Maintenance Manual

OPERATING PROCEDURE (CONT’D) Towing Equipment With The Compact Tractor

WARNING

WARNING

•

AVOID INJURY OR DEATH Rear overturn can occur if loads are improperly hitched above the drawbar.

• •

Pull from the drawbar or the three-point hitch lower links only.

W-2581-0707

•

AVOID INJURY OR DEATH Steering and braking can be affected by the loader attachment, implements, front wheel assist and the rear differential lock. Always install the correct ballast. Do not exceed the Loader or Three-Point Hitch lift capacities.

Always carry loads low. Slow down when turning.

Always lock brake pedals together for road travel.

Make sure that the brakes are adjusted correctly so the compact tractor does not pull to one side when braking.

W-2558-0908

Make sure the hitch coupler is of adequate capacity for the load being towed. Only use the drawbar that was supplied with the compact tractor.

Do not tow a vehicle or trailer on public streets or highways.

Read and understand the Implement Operation And Maintenance Manual and the compact tractor Operation And Maintenance Manual prior to installing or using any implement.

Do not allow riders in a trailer or implement being towed.

New operators must operate the compact tractor in an open area without bystanders. Operate the controls until the compact tractor can be handled at a efficient and safe speed for all conditions of the work area.

Install the implement on the compact tractor. (See Installing And Removing Pull Type Implements on Page 72.)

Always inspect the compact tractor and the implement before use. Inspect for damaged or loose parts, damaged or missing PTO shields and guards.

Avoid sudden starts, sudden stops, and tight turns when towing. Slow down when driving on wet, slippery or rough terrain. Allow for additional stopping distance when towing loads.

Do not exceed the towing capacity or the trailer hitch tongue weight capacity of the compact tractor. If needed install the correct front ballast. (See Ballast (Front) on Page 210.)

Avoid stopping on a slope when towing. If you must stop on a slope, avoid sudden starts or rolling backward and stopping suddenly.

Slow down when towing implements downhill by reducing travel speed with the travel control pedal or pressing the brake pedals as necessary.

Always park towed implements on flat level ground.

Before beginning operation, inspect the work area for unsafe conditions.

Look for drop-offs or rough terrain. Have underground utility lines (gas, water, sewer, irrigation, etc.) located and marked.

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OPERATING PROCEDURE (CONT’D)

Safety Chains

Towing Equipment With The Compact Tractor (Cont’d)

Figure 114

Remove objects or other construction material that could damage the compact tractor or cause personal injury.

When operating on a public road or highway, always follow local regulations. For example: Slow Moving Vehicle (SMV) emblem or directional signals and hazard / flasher lights may be required.

Always warm up the engine and hydrostatic system before operating the compact tractor.

Check for safe operating speed, safe stopping distances and braking characteristics that may be different with each type of implement. Know that when implements are installed, the compact tractor braking distance may increase.

B-23639A

When towing implements on a public roadway, use safety chains with a tensile strength equal to or greater than the gross weight of the unit being towed. This will control the implement in the event the hitch pin is lost during transportation [Figure 114].

WARNING • • • • •

AVOID INJURY OR DEATH Use ROPS and fasten the seat belt.

Install the correct front ballast.

Never modify equipment or use unapproved implements.

Operate the compact tractor from the operator’s seat only.

Keep bystanders away. Never carry riders.

After the safety chains are installed between the implement and compact tractor frame, check for adequate safety chain length. Drive the compact tractor to the left and right to check that the chains do not dangle on the ground or become tight during the turn. If necessary, adjust safety chain length [Figure 114].

W-2667-0907

IMPORTANT • • •

Use only approved safety chains when towing equipment.

See your implement or attachment dealer for safety chains for your equipment.

Replace safety chains that are broken, stretched or damaged.

I-2235-0907

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OPERATING PROCEDURE (CONT’D)

When operating on a public road or highway, always follow local regulation. For example: Slow Moving Vehicle (SMV) Sign or directional signals and hazard / flasher lights may be required.

Operating The Three-Point Hitch Implement The three-point hitch the CT235 is classified as a Category 1 Three-Point Hitch.

Always warm up the engine and hydrostatic system before operating the compact tractor.

WARNING • • • • •

Always inspect the compact tractor and the implement before use. Inspect for damaged or loose parts, damaged or missing PTO shields and guards.

AVOID INJURY OR DEATH Use ROPS and fasten the seat belt.

Install the correct front ballast.

Never modify equipment or use unapproved implements.

Operate the compact tractor from the operator’s seat only.

Keep bystanders away. Never carry riders.

New operators must operate the compact tractor in an open area without bystanders. Operate the controls until the compact tractor can be handled at a efficient and safe speed for all conditions of the work area.

Check for safe operating speed, safe stopping distances and braking characteristics that may be different with each type of implement. Know that when implements are installed, the compact tractor braking distance may increase.

W-2667-0907

Read and understand the implement Operation And Maintenance Manual and the compact tractor Operation And Maintenance Manual prior to installing or using any implement.

Before beginning operation, inspect the work area for unsafe conditions.

Look for drop-offs or rough terrain. Have underground utility lines (gas, water, sewer, irrigation, etc.) located and marked.

Install the correct front ballast, (See Ballast (Front) on Page 210.)

Remove objects or other construction material that could damage the compact tractor or cause personal injury.

WARNING •

• • •

See the Implement Operation And Maintenance Manual for the correct operating procedure for your implement.

AVOID INJURY OR DEATH Steering and braking can be affected by the loader attachment, implements, front wheel assist and the rear differential lock. Always install the correct ballast. Do not exceed the Loader or Three-Point Hitch lift capacities.

Always carry loads low. Slow down when turning.

Always lock brake pedals together for road travel.

Make sure that the brakes are adjusted correctly so the compact tractor does not pull to one side when braking.

W-2558-0908

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OPERATING PROCEDURE (CONT’D) Operating The Three-Point Hitch Implement (Cont’d) Install the three-point hitch implement on the compact tractor. (See Installing And Removing Three-Point Hitch Mounted Implements on Page 76.)

Figure 115

LOWER

RAISE

1

P-80950

Figure 116 RAISE

1 LOWER P-78860

Move the three-point hitch position lever (Item 1) [Figure 115] forward to lower the three-point hitch lower links (Item 1) [Figure 116].

Move the three-point hitch position lever (Item 1) [Figure 115] back to raise the three-point hitch lower links (Item 1) [Figure 116].

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OPERATING PROCEDURE (CONT’D) Safety Rules For PTO Operation

WARNING

WARNING • • • • • •

•

• •

•

AVOID INJURY OR DEATH Warnings and instructions in this manual and on the machine are for your protection.

AVOID INJURY OR DEATH Do NOT exceed the rated implement PTO speed.

Stay clear of rotating driveline.

Keep bystanders away.

Keep hands, feet, clothing and long hair away.

Keep PTO shields and all guards in place.

Disengage PTO (rear and mid), engage the parking brake, stop the engine and make sure all rotating components are stopped before exiting compact tractor.

If using the compact tractor rear-PTO in a stationary application; install blocks in front of and behind the rear tires and keep away from the PTO driveline when in use. Walk around the equipment, do not step over, lean across or crawl under a rotating driveline.

Do NOT service the compact tractor or implement with the PTO (rear or mid) engaged.

Do NOT service the implement in a raised position unless properly blocked and with all rotating components stopped.

Disengage PTO (rear and mid) for road travel.

Failure to follow the warnings and instructions can cause serious injury or death.

W-2621-1104

•

Keep all shields in place. Replace damaged or missing shields before operating

•

Follow warnings and instructions on machine signs (decals). Replace damaged or missing decals.

•

Do not wear loose or bulky clothing around the PTO or other moving parts.

•

Keep bystanders away from PTO driven equipment, and never allow children near machines.

•

Read and understand the manuals for the PTO driven equipment and be aware of safe operating procedures and hazards that may not be readily apparent.

•

Always walk around equipment to avoid coming near a turning PTO driveline. Stepping over, leaning across or crawling under a turning PTO driveline can lead to entanglement.

•

Do not install an adapter between the machine PTO shaft and the implement PTO driveline.

•

Never overspeed the PTO. See implement Operation and Maintenance Manual for correct PTO speed.

•

Position the machine and implement hitch correctly to prevent driveline stress and separation.

•

Use caution when turning. Turning too sharp can cause driveline damage.

W-2579-0907

WARNING AVOID INJURY OR DEATH Before you leave the operator’s seat: • • • • • •

Fully lower the loader arms, put the attachment flat on the ground (if equipped).

Fully lower the implement(s) to the ground (if equipped).

Lock brake pedals together and engage the parking brake.

Place F-N-R lever in neutral (SST models only).

Place all controls in neutral.

Stop the engine, unfasten the seat belt and remove the key.

WARNING DRIVELINE ENTANGLEMENT OR OVERSPEEDING PTO CAN CAUSE SERIOUS INJURY OR DEATH •

W-2569-0909

•

•

DO NOT install an adapter between the machine PTO shaft and implement PTO driveline.

An adapter can extend the driveline universal joint and connecting yoke beyond the PTO shields.

An adapter can overspeed the implement PTO causing driveline or implement damage.

W-2799-0609

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Remove objects or other construction material that could damage the compact tractor or cause personal injury.

OPERATING PROCEDURE (CONT’D) Operating The Rear-PTO The CT235 compact tractor is factory equipped with a rear-PTO. An optional mid-PTO is available.

WARNING

The rear-PTO has a 540 RPM PTO shaft.

Read and understand the implement Operation & Maintenance Manual and the compact tractor Operation & Maintenance Manual prior to installing or using any implement.

• • • • • •

WARNING •

• • •

AVOID INJURY OR DEATH Steering and braking can be affected by the loader attachment, implements, front wheel assist and the rear differential lock. Always install the correct ballast. Do not exceed the Loader or Three-Point Hitch lift capacities.

Always carry loads low. Slow down when turning.

Always lock brake pedals together for road travel.

Make sure that the brakes are adjusted correctly so the compact tractor does not pull to one side when braking.

•

• •

•

W-2558-0908

AVOID INJURY OR DEATH Do NOT exceed the rated implement PTO speed.

Stay clear of rotating driveline.

Keep bystanders away.

Keep hands, feet, clothing and long hair away.

Keep PTO shields and all guards in place.

Disengage PTO (rear and mid), engage the parking brake, stop the engine and make sure all rotating components are stopped before exiting compact tractor.

If using the compact tractor rear-PTO in a stationary application; install blocks in front of and behind the rear tires and keep away from the PTO driveline when in use. Walk around the equipment, do not step over, lean across or crawl under a rotating driveline.

Do NOT service the compact tractor or implement with the PTO (rear or mid) engaged.

Do NOT service the implement in a raised position unless properly blocked and with all rotating components stopped.

Disengage PTO (rear and mid) for road travel.

W-2579-0907

When operating on a public road or highway, always follow local regulation. For example: Slow Moving Vehicle (SMV) emblem or directional signals and hazard / flasher lights may be required.

WARNING

Always inspect the compact tractor and the implement before use. Inspect for damaged or loose parts, damaged or missing PTO shields and guards.

AVOID INJURY OR DEATH When operating the machine: • Use ROPS and fasten the seat belt.

• Keep PTO shields and all guards in place.

• Do not wear seat belt if ROPS is down.

• Keep bystanders away. Never carry riders.

New operators must operate the compact tractor in an open area without bystanders. Operate the controls until the compact tractor can be handled at a efficient and safe speed for all conditions of the work area.

W-2660-0907

Check for safe operating speed, safe stopping distances and braking characteristics that may be different with each type of implement. Know that when implements are installed, the compact tractor braking distance increases.

Always lock the brake pedals together before operating compact tractor.

Before beginning operation, inspect the work area for unsafe conditions.

Look for drop-offs or rough terrain. Have underground utility lines (gas, water, sewer, irrigation, etc.) located and marked.

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OPERATING PROCEDURE (CONT’D)

Move the rear-PTO lever (Item 2) [Figure 117] forward to engage the rear-PTO shaft.

Operating The Rear-PTO (Cont’d) Slowly release the clutch pedal (Item 1) [Figure 117] to engage the rear-PTO. The rear-PTO will start to rotate.

See the Implement Operation & Maintenance Manual for the correct operating procedure for your implement.

NOTE: Some implements require minimum engine power for proper operation. See the Implement Operation & Maintenance Manual specifications section for power requirements.

WARNING • • • •

Install the implement on the compact tractor. (See IMPLEMENT (CONT’D) on Page 72.) and (See POWER TAKE-OFF (PTO) on Page 83.)

Engaging PTO

AVOID INJURY OR DEATH Keep PTO shields and all guards in place.

Keep away from moving parts.

Keep bystanders away.

Do NOT exceed 540 rear-PTO RPM or 2000 midPTO RPM. W-2659-0907

Perform the pre-starting procedure.

STARTING PROCEDURE on Page 57.)

(See

PRE-

Move the Engine Speed Control lever to low engine speed.

Figure 117

1

IMPORTANT Turning too tight when operating PTO driven equipment can cause damage to the PTO driveline.

• Make gradual turns.

• In some applications, it may be necessary to disengage the PTO before making the turn.

2

P-80953A

I-2259-0707

Press the brake pedals and press down fully on the clutch pedal (Item 1) [Figure 117].

IMPORTANT •

•

Press clutch pedal completely before activating PTO lever. Slowly release the clutch pedal to activate PTO. To avoid start-up overload on PTO driveline, reduce engine speed to low idle when engaging the PTO. After PTO driveline is rotating, increase engine speed.

I-2250-0707

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OPERATING PROCEDURE (CONT’D)

Engaging The PTO For Stationary Applications

Operating The Rear-PTO (Cont’d)

The rear-PTO can be operated without an operator seated at the operator's seat for stationary applications.

Figure 118 1. Install blocks in front of and behind the rear compact tractor tires 1

2. Lock brake pedals together and engage the parking brake.

3. Place all controls in neutral.

4. Start the engine.

5. Engage the rear-PTO and set the correct PTO speed for your application.

6. Unfasten the seat belt and exit the compact tractor.

P-80948

Disengaging PTO Figure 120

Move the engine speed lever (Item 1) [Figure 118] to increase engine speed to the correct RPM as indicated on the tachometer. This will cause the rear-PTO shaft to rotate at 540 RPM. Figure 119 1

2

1

P-80951

Move the engine speed lever (Item 1) [Figure 118] back to the low idle position.

B-26808A

The tachometer (Item 1), located in the dash panel, has an indicator arrow (Item 2) [Figure 119] that shows the correct engine RPM to set the rear-PTO shaft speed at 540 RPM.

Press the brake pedals and press down fully on the clutch pedal.

Move the rear-PTO lever (Item 1) [Figure 120] fully back to the disengaged (OFF) position.

NOTE: The maximum PTO speed for various implements may vary. See the implement Operation & Maintenance Manual for the maximum speed recommended for your implement.

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OPERATING PROCEDURE (CONT’D) Operating The Mid-PTO

WARNING

The CT235 compact tractor is factory equipped with a rear-PTO. An optional mid-PTO is available.

The mid-PTO has a 2000 RPM PTO shaft.

• • • • • •

Read and understand the Implement Operation & Maintenance Manual and the compact tractor Operation & Maintenance Manual prior to installing or using any implement.

WARNING • •

• • •

AVOID INJURY OR DEATH Steering and braking can be affected by the loader attachment, implements, front wheel assist and the rear differential lock. Always install the correct ballast. Do not exceed the Loader or Three-Point Hitch lift capacities.

Always carry loads low. Slow down when turning.

Always lock brake pedals together for road travel.

Make sure that the brakes are adjusted correctly so the compact tractor does not pull to one side when braking.

•

•

AVOID INJURY OR DEATH Do NOT exceed the rated implement PTO speed.

Stay clear of rotating driveline.

Keep bystanders away.

Keep hands, feet, clothing and long hair away.

Keep PTO shields and all guards in place.

Disengage PTO (rear and mid), engage the parking brake, stop the engine and make sure all rotating components are stopped before exiting compact tractor.

Do NOT service the compact tractor or implement with the PTO (rear or mid) engaged.

Do NOT service the implement in a raised position unless properly blocked and with all rotating components stopped.

Disengage PTO (rear and mid) for road travel.

W-2697-1007

WARNING

W-2558-0908

AVOID INJURY OR DEATH When operating the machine: • Use ROPS and fasten the seat belt.

• Keep PTO shields and all guards in place.

• Do not wear seat belt if ROPS is down.

• Keep bystanders away. Never carry riders.

When operating on a public road or highway, always follow local regulations. For example: Slow Moving Vehicle (SMV) Sign or directional signals and hazard / flasher lights may be required.

W-2660-0907

Always inspect the compact tractor and the implement before use. Inspect for damaged or loose parts, damaged or missing PTO shields and guards.

New operators must operate the compact tractor in an open area without bystanders. Operate the controls until the compact tractor can be handled at a efficient and safe speed for all conditions of the work area.

Check for safe operating speed, safe stopping distances and braking characteristics that may be different with each type of implement. Know that when implements are installed, the compact tractor braking distance increases.

Always lock the brake pedals together before operating compact tractor.

Before beginning operation, inspect the work area.

Look for drop-offs or rough terrain. Have underground utility lines (gas, water, sewer, irrigation, etc.) located and marked.

Remove objects or other construction material that could damage the compact tractor or cause personal injury.

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OPERATING PROCEDURE (CONT’D) Operating The Mid-PTO (Cont’d) Engaging PTO

WARNING

Figure 121 • • • •

1

AVOID INJURY OR DEATH Keep PTO shields and all guards in place.

Keep away from moving parts.

Keep bystanders away.

Do NOT exceed 540 rear-PTO RPM or 2000 midPTO RPM. W-2659-0907

2

P-80953A

Perform the pre-starting procedure.

STARTING PROCEDURE on Page 57.)

(See

PRE-

Move the Engine Speed Control lever to low engine speed.

Figure 122

Press the brake pedals and press the clutch pedal (Item 1) down fully. Move the mid-PTO lever (Item 2) [Figure 121] fully forward.

1

Slowly release the clutch pedal (Item 1) [Figure 121] to engage the mid-PTO. The mid-PTO will start to rotate.

IMPORTANT •

•

Press clutch pedal completely before activating PTO lever. Slowly release the clutch pedal to activate PTO. To avoid start-up overload on PTO driveline, reduce engine speed to low idle when engaging the PTO. After PTO driveline is rotating, increase engine speed.

P-80948

Move the engine speed lever (Item 1) [Figure 122] to increase engine speed to the correct RPM as indicated on the tachometer. This will cause the mid-PTO shaft to rotate at 2000 RPM.

I-2250-0707

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OPERATING PROCEDURE (CONT’D)

Disengaging PTO

Operating The Mid-PTO (Cont’d)

Figure 124

Engaging PTO (Cont’d) Figure 123

1 1

2

P-80948

B-26808A

Bring the compact tractor to a complete stop.

The tachometer (Item 1), located in the dash panel, has an indicator arrow (Item 2) [Figure 123] that shows the correct engine RPM to set the rear-PTO shaft speed at 540 RPM. The same indicator arrow (Item 2) [Figure 123] is also used for setting the mid-PTO shaft speed to 2000 RPM.

Move the engine speed lever (Item 1) [Figure 124] to low idle position.

Press the brake pedals and press the clutch pedal down fully.

NOTE: The maximum PTO speed for various implements may vary. See the implement Operation and Maintenance Manual for the maximum speed recommended for your implement.

Figure 125

1

IMPORTANT Operating the engine above 2650 RPM can cause a serious overspeed condition and damage the implement or attachment.

I-2251-0807 P-80951

Move the mid-PTO lever (Item 1) [Figure 125] back fully to the disengaged (OFF) position.

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CT235 Operation & Maintenance Manual

TOWING THE COMPACT TRACTOR

Towing Compact Tractor With Loader Installed;

Procedure

If possible, slightly raise the attachment off of the ground.

The compact tractor will need to be towed backwards (if possible) to avoid the bucket (or attachment) from digging into the ground while towing.

IMPORTANT

Use the towing procedure described but install the tow chain to the rear of the compact tractor and tow backwards.

Never tow the compact tractor faster than 10 mph (16 km/h). Always have someone seated to steer and brake the towed compact tractor.

Towing Compact Tractor With Implement Installed; Tow the compact tractor for short distances only.

I-2263-1007

If the engine cannot be started, slightly raise the implement off of the ground. The type of implement will determine which direction to tow the compact tractor.

NOTE: When the engine is not running, turning the steering wheel will require more effort. Power steering assist is not available when the engine is OFF.

Implements that dig into the ground will be difficult to tow and may require the implement to be disconnected from the compact tractor before towing. (Example; plow or cultivator.) If the implement must be removed before towing, use the procedure described previously and tow forward to get the compact tractor away from the implement.

Install a tow chain (or cable) to the front (for towing in the forward direction) or to the drawbar (for towing in the rearward direction).

The tow chain (or cable) must be rated at 1.5 times the weight of the compact tractor and implement / attachment. (See Performance on Page 214.)

NOTE: Do not connect the tow chain (or cable) to the loader, attachment or the implement. Connect to the compact tractor. The rated strength of the tow chain or cable must be rated at 1.5 times the weight of the entire towed load (compact tractor plus the attachment or implement installed). Add the weight of the compact tractor, the loader, the attachment and / or the implement together for the total machine weight to calculate the strength of the tow chain or cable needed.

Enter the compact tractor and fasten the seat belt. Move both the rear and mid-PTO levers to the disengaged (OFF) position.

Disengage the parking brake (but leave the brake pedals locked together for slowing or stopping the compact tractor).

Disengage the front wheel assist.

Move the Speed Range Lever to neutral. Place all controls in neutral.

Press the clutch pedal fully and secure the clutch pedal in the storage position.

Disengage the parking brake (but leave the brake pedals locked together for slowing or stopping the compact tractor).

Always have an operator seated in the operator's seat to operate the steering and brakes while towing the compact tractor. Use ROPS and fasten seat belt. Engage the parking brake and stop the engine before leaving the machine.

If the compact tractor is equipped with a loader or has an implement attached and the engine cannot be started, tow the compact tractor using one of the following procedures:

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CT235 Operation & Maintenance Manual

Figure 126

TRANSPORTING THE COMPACT TRACTOR ON A TRAILER

LOADER & BALLAST BOX

Loading And Unloading

WARNING AVOID SERIOUS INJURY OR DEATH Adequately designed ramps of sufficient strength are needed to support the weight of the machine when loading onto a transport vehicle. Wood ramps can break and cause personal injury.

W-2058-0807

1 P-97205A

Figure 127

IMPORTANT

COMPACT TRACTOR WITH OR WITHOUT AN IMPLEMENT

Remove sunshade before transporting compact tractor at highway speeds. Sunshade damage may occur if left installed.

I-2258-0607

Be sure the transport and towing vehicles are of adequate size and capacity (See Performance on Page 214.), for weight of machine.

1 P-77978B

A compact tractor with a loader, attachment and rear ballast must be loaded backward onto the trailer [Figure 126].

A compact tractor with or without an implement must be loaded backward [Figure 127].

The rear of the trailer must be blocked or supported (Item 1) [Figure 126] and [Figure 127] when loading or unloading to prevent the front end of the trailer from raising up.

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TRANSPORTING THE COMPACT TRACTOR ON A TRAILER (CONT’D)

WARNING

Fastening

AVOID INJURY OR DEATH The parking brake must be engaged before leaving the operator’s seat. Rollaway can occur because the transmission may not prevent machine movement.

Lock the brake pedals together before activating the parking brake.

WARNING AVOID INJURY OR DEATH Before you leave the operator’s seat: • • • • • •

Fully lower the loader arms, put the attachment flat on the ground (if equipped).

Fully lower the implement(s) to the ground (if equipped).

Lock brake pedals together and engage the parking brake.

Place F-N-R lever in neutral (SST models only).

Place all controls in neutral.

Stop the engine, unfasten the seat belt and remove the key.

W-2656-0807

W-2569-0909

Use the following procedure to fasten the compact tractor to the transport vehicle to prevent it from moving during turns, sudden stops or when going up and down slopes.

Figure 129 Fully lower the loader arms and put the attachment flat on the tow vehicle.

Fully lower the mid-mount implement (if equipped).

Fully lower the three-point hitch implement (if equipped).

Lock brake pedals together and engage the parking brake.

1

Place all controls in neutral.

Stop the engine and exit the compact tractor.

Figure 128

A P-80920

1 Fasten the rear of compact tractor using the drawbar mounting frame (Item 1) [Figure 129] and to the transport vehicle (both sides).

When using chains, use chain binders to tighten the chains and then secure the chain binder levers to prevent loosening.

P-80919C

Fasten at the front of the compact tractor using the front weight mounting bracket (Item 1) [Figure 128] and to the transport vehicle (both sides).

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CT235 Operation & Maintenance Manual

LOADER SYSTEM LOADER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 Installing Loader Mounting Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 LOADER INSTALLATION AND REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 Installing The Loader To The Compact Tractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 Ballast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121 Removing The Loader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

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CT235 Operation & Maintenance Manual

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CT235 Operation & Maintenance Manual

LOADER INSTALLATION

Installing Loader Mounting Brackets

Description

Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page 61.)

This section includes instructions for installing the mounting brackets, mounting frame and hydraulic couplers to the compact tractor. For mounting the loader to the compact tractor (See LOADER INSTALLATION AND REMOVAL on Page 116.)

Install blocks in front of and behind the rear tires on the compact tractor.

Install tires with the correct load rating. (See Tires on Page 217.)

NOTE: Do not tighten mounting hardware until all components of the mounting kit are installed.

This will make for easier mount alignment.

After all right side (or left side) components are installed, then tighten all hardware to the specified torque.

Install the grille guard option on the front of the compact tractor.

If all loader parts are still on the pallet, remove the brackets and the parts boxes only at this time.

Figure 130

Do Not remove the loader from the shipping pallet at this time.

If the compact tractor has front ballast installed, remove the ballast before installing the loader.

Figure 131 1

1 P-80942

The compact tractor must be equipped with the joystick control lever (Item 1) [Figure 130] for operating the loader.

P-97187

Some machines are factory equipped with the loader mounts (Item 1) [Figure 131] and control valve (Item 2) [Figure 132]. Inspect machine to make sure the compact tractor is properly equipped. See your Bobcat dealer for joystick control lever, control valve, grille guard and mounting kits.

Install a hoist to the top hole (Item 1) [Figure 131] for lifting and positioning the right hand bracket on the frame.

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CT235 Operation & Maintenance Manual

LOADER INSTALLATION (CONT’D)

Figure 134

Installing Loader Mounting Brackets (Cont’d) Figure 132

1 1

1

1 P-97189

2 Raise the right side mount with the hoist and position it to the right side of the compact tractor frame.

P-80652

Install the four washers and bolts (M12 x 35 mm long) (Item 1) [Figure 134] to the front of the right side bracket.

The right loader mounting plate will install to the existing holes (Item 1) [Figure 132] on the right side of the compact tractor frame located below the brake pedals.

Do not tighten the bolts at this time.

The hydraulic couplers will install into the control valve (Item 2) [Figure 132]. (Some compact tractors may be factory equipped with the couplers).

Figure 133 2

1 3

P-80652A

Remove the two bolts (Item 1) and the plate (Item 2) [Figure 133]. Discard the plate and hardware.

The gasket (Item 3) located under the plate (Item 2) must be removed for the loader mounts to fit properly. Remove the gasket (Item 3) [Figure 133].

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CT235 Operation & Maintenance Manual

Figure 136

LOADER INSTALLATION (CONT’D) Installing Loader Mounting Brackets (Cont’d) Figure 135

1

1

P-97191

2 3

1

Raise the left side mount with the hoist and position it to the left side of the compact tractor frame.

P-97190A

Install the four washers and bolts (M12 x 35 mm long) (Item 1) [Figure 136] to the front of the left side bracket.

Do not tighten the bolts at this time.

Position the loader mount to the compact tractor frame and align the mounting holes [Figure 135].

Install the four washers and bolts (M14 x 35 mm long) (Item 1) [Figure 135].

Remove the plastic cap (Item 2) from the end of the loader mount. Install the fifth bolt (Item 3) [Figure 135] (see inset) and washer through the hole in the loader mount and to the compact tractor frame.

Tighten the five rear bolts [Figure 135] first, then tighten the four front bolts [Figure 134] per the torque listed below.

Tighten the five (M14) bolts (Item 1) and (Item 3) [Figure 135] to 120 - 146 ft.-lb. (163 - 198 N•m) torque.

Tighten the four (M12) bolts (Item 1) [Figure 134] to 75 91 ft.-lb. (102 - 123 N•m) torque.

Reinstall the plastic cap (Item 2) [Figure 135] after tightening the bolt.

After the nine bolts have been tightened, remove the hoist from the right side bracket.

NOTE: Check the loader mounting hardware torque after the first 30 minutes of operation and every eight hours for the first 24 hours of loader use.

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LOADER INSTALLATION (CONT’D)

Figure 138

Installing Loader Mounting Brackets (Cont’d) Figure 137

1 3

1

P-77970

Install a drain pan under the valve and remove the plug (Item 1) [Figure 138] that is the closest to the frame.

Recycle or dispose of the oil in an environmentally safe manner.

2 P-97192A

Position the loader mount to the compact tractor frame and align the mounting holes [Figure 137].

Figure 139

Install the four bolts (M14 x 35 mm long) and washers (Item 1) [Figure 137]. Do not tighten at this time.

Remove the plastic cap (Item 2) from the end of the loader mount. Install the fifth washer and bolt (Item 3) [Figure 137] (see inset) through the hole in the loader mount and to the compact tractor frame.

Tighten the five rear bolts [Figure 137] first, then tighten the four front bolts [Figure 136] per the torque listed below.

Tighten the five (M14) bolts (Item 1) and (Item 3) [Figure 137] to 120 - 146 ft.-lb. (163 - 198 N•m) torque.

2

1 P-96536

Tighten the four (M12) bolts (Item 1) [Figure 136] to 75 91 ft.-lb. (102 - 123 N•m) torque.

Install the hydraulic connector fitting (Item 1) onto the female coupler (Item 2) [Figure 139] and tighten to 40 ft.lb. (54 N•m) torque.

Reinstall the plastic cap (Item 2) [Figure 137] after tightening the bolts.

NOTE: Do this step for all four female couplers.

After the nine bolts have been tightened, remove the hoist from the right side bracket.

NOTE: Check the loader mounting hardware torque after the first 30 minutes of operation and every eight hours for the first 24 hours of loader use.

IMPORTANT Contain and dispose of any oil leakage in an environmentally safe manner.

I-2066-0395

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Figure 142

Figure 140

3

1

2 4

4

3

2

1

P-96537 P-96540

Install the dust plug (Item 1) and tie strap (Item 2) onto the female coupler (Item 3) [Figure 140].

Install coupler (Item 1) [Figure 142] with a BLUE tie strap and tighten to 40 ft.-lb. (54 N•m) torque.

Back off the nut (Item 4) [Figure 140] on the connector fitting prior to installing on the control valve to prevent the O-ring from being damaged.

Install coupler (Item 2) [Figure 142] with a RED tie strap and tighten to 40 ft.-lb. (54 N•m) torque.

NOTE: Do this step for all four female couplers.

Install coupler (Item 3) [Figure 142] with a GREEN tie strap and tighten to 40 ft.-lb. (54 N•m) torque.

Figure 141 Install coupler (Item 4) [Figure 142] with a YELLOW tie strap and tighten to 40 ft.-lb. (54 N•m) torque.

NOTE: The colored tie straps are used to identify matching attachment / implement hose couplers to the control valve couplers [Figure 142].

P-96539

NOTE: The fittings and the couplers need to be installed from the inner most coupler (closest to the frame) [Figure 141] to the outer coupler so there is easier access for a wrench to tighten the components.

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LOADER INSTALLATION AND REMOVAL Installing The Loader To The Compact Tractor

WARNING

Connect a hoist to the loader arms. Raise the hoist until the loader arms are supported and can be removed from the pallet.

AVOID INJURY OR DEATH The loader must be stored with the support stands down and a bucket or attachment installed.

Remove the bolts and mounting straps (both sides) that attach the loader arms to the pallet. Discard these parts.

Secure the attachment to the loader and install all pins and hardware.

Figure 143

W-2648-0907

1

WARNING

3

AVOID INJURY OR DEATH The Bob-Tach wedges must extend through the holes in the attachment mounting frame. Levers must be fully down and locked. Failure to secure wedges can allow attachment to come off.

W-2715-0208

2

P-97188A

Remove the loader from the pallet.

WARNING

Position the loader arms (Item 1) on level ground and lower the support stands (Item 2) [Figure 143]. To lower the stands, See [Figure 155] for the correct procedure.

AVOID INJURY OR DEATH A bucket or attachment must be installed on the loader before installing the loader on a compact tractor.

Install a bucket (Item 3) [Figure 143] onto the loader arms. (See Installing And Removing The Attachment (Pin-On) on Page 64.) or (See Installing And Removing The Attachment (Bob-Tach) on Page 67.)

Keep fingers and hands away from pinch points when installing and removing the loader arms.

Secure loader to compact tractor and install all pins and hardware.

NOTE: DO NOT remove the hoist until a bucket has been installed onto the loader arms. Without a bucket on the loader arms, the loader is unstable and may tip.

W-2649-0907

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EARLY MODELS: Route the hydraulic hoses (Item 1) through the hose bracket (Item 2) [Figure 145] and down to the control valve.

LOADER INSTALLATION AND REMOVAL (CONT’D) Installing The Loader To The Compact Tractor (Cont’d)

Figure 146 LATER MODEL

Figure 144

1

2 1 2 P-97194

P-97196A

Enter the compact tractor.

PROCEDURE on Page 57.)

(See

LATER MODELS: The hydraulic hoses (Item 1) are secured to the loader mounting bracket with a clamp (Item 2) [Figure 145]. Route the hoses down to the control valve.

PRE-STARTING

Figure 147

Drive the compact tractor to the loader and center the tractor wheels between the loader arms.

4

Drive the compact tractor forward until the loader arms (Item 1) are about 2.0 inch (50 mm) from the loader mounting brackets (Item 2) [Figure 144] (both sides).

3

Stop the engine. (See STOPPING THE COMPACT TRACTOR on Page 61.)

Relieve hydraulic pressure by moving the joystick control lever forward / back and side to side several times. (See Relieve Hydraulic Oil Pressure (Joystick Control Lever) on Page 48.)

2 1

Exit the compact tractor.

P-97195

Figure 145

Clean all the male and female couplers.

EARLY MODEL

Install the coupler (Item 1) [Figure 147] with the BLUE spiral band.

Install the coupler (Item 2) [Figure 147] with the RED spiral band.

2

Install the coupler (Item 3) [Figure 147] with the GREEN spiral band.

Install the coupler (Item 4) [Figure 147] with the YELLOW spiral band.

1

The compact tractor hydraulics will now be used to position the height of the loader arms to the bracket mounting hook.

Perform the pre-starting procedure.

STARTING PROCEDURE on Page 57.)

P-780913

(See

PRE-

Start the engine and release the parking brake.

Move the speed range lever to low (L) speed travel.

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Figure 150

LOADER INSTALLATION AND REMOVAL (CONT’D) Installing The Loader To The Compact Tractor (Cont’d) Figure 148

1

1

1

2 4

2

3

P-97197

3

2

Slowly drive compact tractor forward until the loader arm pins (Item 1) contacts the mounting brackets (Item 2) [Figure 150]. Stop compact tractor and engage the parking brake.

4

Figure 151 P-80942D

The loader functions are shown in [Figure 148]. If the loader does not function correctly, the hose couplers on the valve may need to be switched.

1

Figure 149

2

P-97198

2

Using the joystick control lever, slowly tilt the bucket forward (Item 4) [Figure 152] to lower the loader arm pins (Item 1) [Figure 151] into the mounting brackets (Item 2) [Figure 151].

1 P-97196

Using the joystick control lever, slowly tilt the bucket forward or back (Item 3 or 4) [Figure 148] until the loader arm pins (Item 1) [Figure 149] are slightly higher than the mounting bracket as shown (Item 2) [Figure 149].

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Figure 154

LOADER INSTALLATION AND REMOVAL (CONT’D) Installing The Loader To The Compact Tractor (Cont’d) Figure 152

2 1 1

1 4

2

3 P-97200A

3

2

Install the retaining pin (Item 1) and the retainer pin (Item 2) [Figure 154] (both sides) to secure the loader arms to the mounting brackets (both sides).

4

Perform the pre-starting procedure.

STARTING PROCEDURE on Page 57.)

(See

PRE-

Start the engine and release the parking brake.

Figure 155

P-80942D

Figure 153

1

1

3 2 P-97201

2

Using the joystick control lever, raise the loader arms (Item 1) and tilt the bucket forward (Item 2) so the loader support stands (Item 3) [Figure 155] are off the ground.

Lower the loader arms until the bucket cutting edge is on the ground. (The loader support stands need to be off the ground for repositioning the stands to the storage position.)

P-97199

Using the joystick control lever, slowly lower the loader arms [retract the loader arm cylinders] (Item 1) [Figure 152] until the loader arm uprights rotate back and the bushing (Item 1) [Figure 153] contacts the upper retainer (Item 2) [Figure 153] of the mounting brackets (both sides).

Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page 61.)

Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page 61.)

WARNING AVOID INJURY OR DEATH Always have the bucket cutting edge on the ground before raising or lowering the loader support stands.

W-2585-0707

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LOADER INSTALLATION AND REMOVAL (CONT’D)

Figure 157

Installing The Loader To The Compact Tractor (Cont’d)

1

Figure 156

2

3

1 2 P-97181

2

Raise the support stand (Item 1) and reinstall the retaining pin (Item 2) and retainer pin (Item 3) [Figure 157] (both sides).

P-97202

Remove the retainer pin (Item 1) and retaining pin (Item 2) [Figure 156] (both sides).

Grease all loader grease fittings before using the loader.

(See Lubrication Locations on Page 174.)

Perform the pre-starting procedure.

STARTING PROCEDURE on Page 57.)

WARNING • • •

(See

PRE-

Start the engine and release the parking brake.

Raise and lower the loader arms and tilt the bucket forward and back several times to remove any air from the loader hydraulic system before using the loader.

AVOID INJURY OR DEATH Secure the attachment to the loader and install all the pins and hardware.

Secure the loader to the compact tractor and install all the pins and hardware.

When the loader is removed from the compact tractor, keep the attachment secured to the loader.

The loader is now ready to use.

WARNING

W-2663-0707

AVOID INJURY OR DEATH Do Not work or stand under raised loader arms or attachment.

WARNING

W-2586-0907

AVOID INJURY OR DEATH The Bob-Tach wedges must extend through the holes in the attachment mounting frame. Levers must be fully down and locked. Failure to secure wedges can allow attachment to come off.

NOTE: Grease to all loader grease fittings prior to using the loader. Make sure all mounting hardware is properly torqued. Recheck mounting hardware torque after the first 30 minutes of loader use and every eight hours for the first 24 hours of loader use.

W-2715-0208

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LOADER INSTALLATION AND REMOVAL (CONT’D)

Removing The Loader

Ballast

WARNING

Ballast may need to be added to the rear of the compact tractor for proper loader operation. (See BALLAST (OPTIONAL) on Page 88.), (See Ballast (Rear) on Page 209.) and (See Compact Tractor Loader Lift Capacity on Page 209.)

•

•

WARNING

• •

AVOID INJURY OR DEATH • Use ROPS and fasten the seat belt.

• Install the correct rear ballast.

• Do NOT exceed the Loader lift capacity.

• Adjust rear wheels to the widest setting.

• Check tire condition and proper air pressure.

• Use tires with the correct load rating.

Failure to obey warnings can cause the machine to roll over.

AVOID INJURY OR DEATH Always have a bucket or attachment installed on the loader before removing the loader from the compact tractor.

Always lower the loader support stands before removing the loader from the compact tractor.

Do not allow children to play on or around the loader.

Do not work on a loader when it has been removed from the compact tractor unless it is supported by a hoist or lifting device.

W-2584-0907

NOTE: Always have a bucket or attachment installed on the loader before removing the loader from the compact tractor. Always lower the loader support stands before removing the loader from the compact tractor.

W-2665-0907

WARNING AVOID INJURY OR DEATH Before you leave the operator’s seat: • • • • • •

Fully lower the loader arms, put the attachment flat on the ground (if equipped).

Fully lower the implement(s) to the ground (if equipped).

Lock brake pedals together and engage the parking brake.

Place F-N-R lever in neutral (SST models only).

Place all controls in neutral.

Stop the engine, unfasten the seat belt and remove the key.

W-2569-0909

Remove the rear ballast from the compact tractor. (See Installing And Removing Three-Point Hitch Mounted Implements on Page 76.)

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Figure 160

LOADER INSTALLATION AND REMOVAL (CONT’D) Removing The Loader (Cont’d)

3

Figure 158

1

2 P-97181

Remove the retaining pin (Item 1) and the retainer pin (Item 2) [Figure 160] (both sides) for the support stands.

P-97207

Lower the support stands (Item 3) [Figure 160] (both sides).

Park the compact tractor and loader on a flat, firm and level surface [Figure 158].

Figure 161 Figure 159

1

1

1 4

2

2

3 2

3

1 P-97202

4 With the two support stands fully lowered, install the retaining pin (Item 1) and retainer pin (Item 2) [Figure 161] (both sides).

P-80942D

NOTE: Make sure the loader is on a firm surface so that the support stands do not sink into the ground. Install boards or planks under the loader stands, if needed, to prevent freezing to the ground or to keep the stands from sinking into the ground.

Tilt the bucket forward (4) [Figure 159] and lower the bucket (1) [Figure 159] until the cutting edge [Figure 158] is on the ground.

Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page 61.)

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Figure 164

LOADER INSTALLATION AND REMOVAL (CONT’D) Removing The Loader (Cont’d)

1

Figure 162 2 1

1 4

2

3 P-97199

2

3 Enter the compact tractor and perform the PRESTARTING PROCEDURE. (See PRE-STARTING PROCEDURE on Page 57.)

4

Using the joystick control lever, extend the loader arms cylinders (2) [Figure 162] until the top of the loader upright (Item 1) [Figure 164] rotates away from the mounting frame (Item 2) [Figure 164] (both sides).

P-80942D

Enter the compact tractor and perform the PRESTARTING PROCEDURE. (See PRE-STARTING PROCEDURE on Page 57.)

Figure 165

Using the joystick control lever, tilt the bucket back (3) [Figure 162] until the support stands are on the ground.

Do not put excessive weight on the support stands (Item 1) [Figure 161]. The stands should be firmly on the ground.

Figure 163

1 2

1

P-97196

2 Using the joystick control lever, tilt the bucket backward (3) [Figure 162] until the bottom of the upright (Item 1) [Figure 165] rotates out of the mounting frame (Item 2) [Figure 165] (both sides).

Stop the engine and relieve hydraulic pressure in the loader hydraulics by moving the joystick control lever forward, back and side to side. (See Relieve Hydraulic Oil Pressure (Joystick Control Lever) on Page 48.)

P-97200A

Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page 61.)

Remove the retainer pin (Item 1) and the retaining pin (Item 2) [Figure 163] (both sides).

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Figure 167

LOADER INSTALLATION AND REMOVAL (CONT’D) Removing The Loader (Cont’d) Exit the compact tractor. (See COMPACT TRACTOR on Page 61.)

STOPPING

THE 1

WARNING AVOID INJURY OR DEATH Before you leave the operator’s seat: • • • • • •

Fully lower the loader arms, put the attachment flat on the ground (if equipped).

Fully lower the implement(s) to the ground (if equipped).

Lock brake pedals together and engage the parking brake.

Place F-N-R lever in neutral (SST models only).

Place all controls in neutral.

Stop the engine, unfasten the seat belt and remove the key.

P-97196A

Enter the compact tractor and perform the PRESTARTING PROCEDURE. (See PRE-STARTING PROCEDURE on Page 57.)

Look in all directions for bystanders and then slowly back the compact tractor away from the loader [Figure 167].

Make sure the hydraulic hoses do not get caught on the compact tractor as it is backing away from the loader.

W-2569-0909

After the loader has been removed, install the retainer pin (Item 1) [Figure 167] and the retaining pin (both sides) into the loader arm uprights for storage.

Figure 166 1

NOTE: When storing the loader, grease all fittings and apply a light coat of grease to any exposed cylinder rods. (See Lubrication Locations on Page 174.)

1

1

WARNING

1 •

P-97195

Disconnect the four couplers (Item 1) [Figure 166].

•

Clean any dirt or debris from the couplers.

•

Install the caps on all the hydraulic couplers to keep dirt off the couplers.

•

Position the hoses so that they lay over the loader arms and do not lay on the ground.

AVOID INJURY OR DEATH Always have a bucket or attachment installed on the loader before removing the loader from the compact tractor.

Always lower the loader support stands before removing the loader from the compact tractor.

Do not allow children to play on or around the loader.

Do not work on a loader when it has been removed from the compact tractor unless it is supported by a hoist or lifting device.

W-2584-0907

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PREVENTIVE MAINTENANCE MAINTENANCE SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129 SERVICE SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131 Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .131 SAFETY INTERLOCK SYSTEM (NEUTRAL START) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132 Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132 SAFETY INTERLOCK SYSTEM (OPERATING) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133 Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133 SEAT BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 BACK-UP ALARM SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135 Inspecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .135 Adjusting Switch Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135 PARKING BRAKE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136 Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136 BRAKE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138 Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138 Adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139 TRAVEL CONTROL PEDAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 CRUISE CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 PTO LEVER (REAR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141 Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141 PTO LEVER (MID) (IF EQUIPPED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142 Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142 THREE-POINT HITCH POSITION LEVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142 Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142 REAR (REMOTE) AUXILIARY HYDRAULIC LEVER (IF EQUIPPED) . . . . . . . . . . . . . . . . . 142 Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142 JOYSTICK CONTROL LEVER (IF EQUIPPED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142 Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142

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ROLL-OVER PROTECTIVE STRUCTURE (ROPS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143 ENGINE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144 Opening And Closing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144 ENGINE SIDE PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .145 Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .145 AIR CLEANER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .146 Replacing Filter Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .146 CLUTCH SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .147 Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .147 Adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .148 Draining Water From Clutch Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .148 FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .149 Fuel Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .149 Biodiesel Blend Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .149 Filling The Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .150 Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .151 Removing Air From The Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152 Filling A Portable Fuel Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152 ENGINE LUBRICATION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .153 Checking And Adding Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .153 Engine Oil Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .153 Removing And Replacing Oil And Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .153 ENGINE COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .155 Checking Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .155 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .156 Hoses And Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .156 Removing And Replacing Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .157 ELECTRICAL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .158 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .158 Fuse And Relay Location (Engine Compartment) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .158 Fuse And Relay Location (Instrument Panel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .159 Battery Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .160 Using A Booster Battery (Jump Starting) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .161 Removing And Installing Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .162 INSTRUMENT PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .163 Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .163

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HYDRAULIC / HYDROSTATIC / TRANSMISSION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . 164 Checking And Adding Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164 Transmission / Differential Fluid Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164 Removing And Replacing Hydraulic / Hydrostatic / Transmission Filters . . . . . . . . . . . . . 165 Removing And Replacing Hydraulic / Hydrostatic / Transmission Fluid . . . . . . . . . . . . . . 166 Hoses And Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166 SPARK ARRESTOR MUFFLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167 Cleaning Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167 SUPPORTING THE COMPACT TRACTOR ON JACKSTANDS . . . . . . . . . . . . . . . . . . . . . .168 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168 TIRE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .169 Front Wheel Nuts / Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .169 Rear Wheel Nuts / Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169 Wheel Spacing (AG Tires Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170 FRONT AXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171 Checking And Adding Lubricant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171 Removing And Replacing Lubricant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171 Axle Pivot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .172 DIFFERENTIAL LOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172 Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172 Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172 ALTERNATOR BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173 Belt Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .173 Belt Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173 LUBRICATING THE COMPACT TRACTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174 Lubrication Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174 PIVOT PINS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177 Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177 BOB-TACH (HAND LEVER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .178 Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178 AXLE TOE IN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179 Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179 COMPACT TRACTOR STORAGE AND RETURN TO SERVICE . . . . . . . . . . . . . . . . . . . . . 180 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180 Return To Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180 SETTING ENGINE VALVE CLEARANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181 127

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MAINTENANCE SAFETY WARNING

Instructions are necessary before operating or servicing machine. Read and understand the Operation & Maintenance Manual, Operator’s Handbook and signs (decals) on machine. Follow warnings and instructions in the manuals when making repairs, adjustments or servicing. Check for correct function after adjustments, repairs or service. Untrained operators and failure to follow instructions can cause injury or death.

W-2003-0807

Safety Alert Symbol: This symbol with a warning statement, means: “Warning, be alert! Your safety is involved!” Carefully read the message that follows.

CORRECT

CORRECT

P-90216

B-23NEW

B-23552

machine

Before exiting machine, engage parking brake. Chock wheels before servicing

Cleaning and maintenance are required daily.

WRONG

WRONG

WRONG

B-23556

B-23525

B-23590

CORRECT

Never service the without instructions.

Have good ventilation when welding or grinding painted parts.

Wear dust mask when grinding painted parts. Toxic dust and gas can be produced.

Avoid exhaust fume leaks which can kill without warning. Exhaust system must be tightly sealed.

Disconnecting or loosening any hydraulic tubeline, hose, fitting, component or a part failure can cause loader arms to drop.

Lower loader arms, attachments, and implements (if equipped) before servicing.

DO NOT service the compact tractor or implement with the PTO system engaged.

WRONG

B-235517

Stop, cool and clean engine of flammable materials before checking fluids.

Never service or adjust machine with the engine running unless instructed to do so in the manual.

Avoid contact with leaking hydraulic fluid or diesel fuel under pressure. It can penetrate the skin or eyes.

Never fill fuel tank with engine running, while smoking or when near open flame.

Never start the machine if not properly seated in the operator’s seat.

Never work on the machine with loader arms raised.

Never modify equipment or add attachments not approved by Bobcat Company.

WRONG

WRONG

B-23564

B-6589

Keep body, jewelry and clothing away from moving parts, electrical contact, hot parts and exhaust.

Wear eye protection to guard from battery acid, compressed springs, fluids under pressure and flying debris when engines are running or tools are used.

Use eye protection approved for type of welding.

Keep engine cover and side access panels closed except for service.

Lead-acid batteries produce flammable and explosive gases.

Keep arcs, sparks, flames and lighted tobacco away from batteries.

Batteries contain acid which burns eyes or skin on contact.

Wear protective clothing. If acid contacts body, flush well with water. For eye contact, flush well and get immediate medical attention.

Maintenance procedures which are given in the Operation & Maintenance Manual can be performed by the owner/operator without any specific technical training. Maintenance procedures which are not in the Operation & Maintenance Manual must be performed ONLY BY QUALIFIED BOBCAT SERVICE PERSONNEL. Always use genuine Bobcat replacement parts.

MSW32-0409

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SERVICE SCHEDULE Chart Maintenance work must be done at regular intervals. Failure to do so will result in excessive wear and early failures. The service schedule is a guide for correct maintenance of the Bobcat product.

WARNING

Instructions are necessary before operating or servicing machine. Read and understand the Operation & Maintenance Manual, Handbook and signs (decals) on machine. Follow warnings and instructions in the manuals when making repairs, adjustments or servicing. Check for correct function after adjustments, repairs or service. Untrained operators and failure to follow instructions can cause injury or death.

W-2003-0199

SERVICE SCHEDULE ITEM Engine Oil Hydraulic (Trans / Diff) Fluid Engine Air Filter and Air System Engine Cooling System Safety Interlock System (Neutral Start and Operating) Seat Belt

HOURS

SERVICE REQUIRED

8-10 50 100 200 400 800 1000

Check the oil level and add as needed. Do not overfill.

Check level and add as needed.

Check condition indicator (if equipped). Check for leaks and damaged components. Do not use compressed air to clean elements.

Clean debris from oil cooler, radiator, screen and grills. Check coolant level cold, add premixed coolant as needed.

Check for proper function.

Check the condition of seat belt and mounting hardware. Repair or replace as needed.

Tires Check for wear, damaged tires and ensure for proper sized tires and correct air pressure.

Parking Brake Check operation and have dealer adjust if required.

Clean Pedals Clean brake pedals, travel control pedal, clutch pedal and footrest area.

General Items Check for loose or broken parts, damaged operator cab, instrument operation, loose wheel nuts / bolts, oil leaks and damaged or missing signs (decals). Replace floormat if damaged or missing.

PTO Inspect the splines. Replaced damaged or missing shields and guards.

Three-Point Linkage Check operation and condition of pins, links and sway bars.

Loader (If Equipped) Check mounting hardware for loose or broken parts.

Wheel Nuts and / or Bolts Check for loose wheel nuts / bolts and tighten to correct torque. See TIRE MAINTEANCE in this Manual.

Front Differential Check fluid level and add as needed.

Grease Fittings Grease all machinery pivot points with multipurpose lithium based grease.

Engine Oil and Filter Replace oil and filter. Use CF / CG4 or better grade oil and Bobcat filter.

Spark Arrestor Muffler Empty Spark Chamber (if equipped).

Battery Check for damage, hold downs, cables, connections and electrolyte level.

Add distilled water as needed.

Fan / Alternator Belt Check for damage and correct tension. Adjust or replace as needed.

Engine Air Filter Check primary filter element and clean as needed. Replace every year.

Clutch Check pedal free travel and adjust as necessary (If Equipped) Brakes Check free travel of pedals and adjust as necessary Fuel Filter Replace filter element.

Hydraulic Oil Filter Replace the filter element.

Hydrostatic Oil Filter Replace the filter element.

Hydraulic, Hydrostatic and Power Check for damage and leaks. Repair or replace as needed.

Steering Hoses and Tubelines Radiator Hoses and Clamps Check hose condition and clamp tension. Replace and/or adjust tension as needed.

Toe In Check front axle toe in. Adjust if necessary.

Hydraulic (Trans / Diff) Fluid Replace the fluid and filter.

Differential Oil Replace the differential oil.

Engine Valves Check and adjust Engine Coolant Flush the cooling system. Replace the coolant. (or every 2 years)

[1] [2]

[1]

[2]

[2] [2] [2] [2] [2]

[2] [2]

Check every 8 hours for the first 24 hours.

Perform at first 50 hours, then as scheduled.

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SAFETY INTERLOCK SYSTEM (NEUTRAL START)

If the engine starts after performing any of the above procedures, the compact tractor must be serviced by your Bobcat dealer.

Inspection And Maintenance

Figure 168

WARNING AVOID INJURY OR DEATH The Safety Interlock System must not allow the compact tractor's engine to be started unless: The operator is in the operator's seat, the PTO lever(s) and the travel control pedal are in neutral. Contact your dealer for service if the Safety Interlock System does not function properly. DO NOT MODIFY THE SYSTEM.

1

W-2653-0907

The Safety Interlock System - Neutral Start: P-78025

The engine will not start unless all the following conditions are present: Figure 169

1. The operator is seated in the operator’s seat.

2. The rear-PTO lever and mid-PTO lever(s) (if equipped) are disengaged (OFF).

1

3. The travel control pedal is in the neutral position.

If the engine starts without all of the above conditions present, the compact tractor must be serviced by your Bobcat dealer.

Inspecting Procedure: Perform this procedure on flat level ground and make sure the area is clear of bystanders. a. Sit in the operator’s seat and fasten the seat belt Engage the parking brake - Place all controls in neutral - Move the rear-PTO lever to the ON position - Turn the key to start; THE ENGINE MUST NOT START

P-80904

b. Sit in the operator’s seat and fasten the seat belt Engage the parking brake - Place all controls in neutral - Move the mid-PTO lever to the ON position (if equipped) - Turn the key to start; THE ENGINE MUST NOT START c.

The seat switch (Item 1) [Figure 168] or [Figure 169] is installed in the bottom of the seat. Replace the seat switch and components if damaged or missing. See your Bobcat dealer for parts.

Sit in the operator’s seat and fasten the seat belt Engage the parking brake - Place all controls in neutral - Press the Travel Control Pedal in the Forward direction - Turn the key to start; THE ENGINE MUST NOT START

WARNING

d. Sit in the operator’s seat and fasten the seat belt Engage the parking brake - Place all controls in neutral - Press the Travel Control Pedal in the Reverse direction - Turn the key to start; THE ENGINE MUST NOT START

• •

e. Sit in the operator’s seat - Engage the parking brake - Place all controls in neutral - Raise off of the seat Turn the key to start; THE ENGINE MUST NOT START

AVOID INJURY OR DEATH Check that seat switch is properly installed and functions correctly.

Replace switch and components if damaged or missing.

W-2676-0907

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SAFETY INTERLOCK SYSTEM (OPERATING)

If the engine does not shut off after performing any of the above procedures, the compact tractor must be serviced by your Bobcat dealer.

Inspection And Maintenance

WARNING

Figure 170

AVOID INJURY OR DEATH The Safety Interlock System must shut off the engine if the operator leaves the operator’s seat unless: the parking brake is engaged, the mid-PTO lever is disengaged, and the travel control pedal is in neutral.

Contact your dealer for service if the Safety Interlock System does not function properly. DO NOT MODIFY THE SYSTEM.

1

W-2655-0907

The Safety Interlock System - Operating: P-78025

The engine must shut off if the operator leaves the operator’s seat, unless all the following conditions are present: Figure 171

1. The parking brake is engaged.

2. The mid-PTO lever (if equipped) is in the disengaged (OFF) position.

1

3. The travel control pedal is in the neutral position.

If the engine does not shut off when the operator leaves the operator’s seat without all of the above conditions present, the compact tractor must be serviced by your Bobcat dealer.

Inspecting Procedure: Perform this procedure on flat level ground and make sure the area is clear of bystanders. a. Sit in the operator’s seat and fasten the seat belt Engage the parking brake - Place all controls in neutral - Move engine speed control lever to low idle position - Start the engine - Move the mid-PTO lever to the ON position (if equipped) - Unfasten the seat belt and raise off the operator’s seat; THE ENGINE MUST STOP.

P-80904

The seat switch (Item 1) [Figure 170] or [Figure 171] is installed in the bottom of the seat. Replace the seat switch and components if damaged or missing. See your Bobcat dealer for parts.

b. Sit in the operator’s seat and fasten the seat belt Engage the parking brake - Place all controls in neutral - Move engine speed control lever to low idle position - Start the engine - Unfasten the seat belt and raise off the operator’s seat - Slowly press the Travel Control Pedal in the Forward direction; THE ENGINE MUST STOP. c.

WARNING

Sit in the operator’s seat and fasten the seat belt Engage the parking brake - Place all controls in neutral - Move engine speed control lever to low idle position - Start the engine - Unfasten the seat belt and raise off the operator’s seat - Slowly press the Travel Control Pedal in the Reverse direction; THE ENGINE MUST STOP.

• •

d. Sit in the operator’s seat and fasten the seat belt Engage the parking brake - Place all controls in neutral - Move engine speed control lever to low idle position - Start the engine - Release the Parking Brake - Unfasten the seat belt and raise off the operator’s seat; THE ENGINE MUST STOP.

AVOID INJURY OR DEATH Check that seat switch is properly installed and functions correctly.

Replace switch and components if damaged or missing.

W-2676-0907

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CT235 Operation & Maintenance Manual

Figure 172

SEAT BELT Inspection And Maintenance

1

WARNING

3

Failure to properly inspect and maintain the seat belt can cause lack of operator restraint resulting in serious injury or death.

W-2466-0703

2

Check the seat belt daily for correct function.

4

Inspect the seat belt system thoroughly at least once each year or more often if the machine is exposed to severe environmental conditions or applications.

Any seat belt system that shows cuts, fraying, extreme or unusual wear, significant discolorations due to ultraviolet UV exposure, dusty / dirty conditions, abrasion to the seat belt webbing, or damage to the buckle, latch plate, retractor (if equipped), hardware or any other obvious problem should be replaced immediately.

B-22283

The items below are referenced in [Figure 172].

1. Check the webbing. If the system is equipped with a retractor, pull the webbing completely out and inspect the full length of the webbing. Look for cuts, wear, fraying, dirt and stiffness.

2. Check the buckle and latch for correct operation.

Make sure latch plate is not excessively worn, deformed or buckle is not damaged or casing broken.

3. Check the retractor web storage device (if equipped) by extending webbing to determine if it looks correct and that it spools out and retracts webbing correctly.

4. Check webbing in areas exposed to ultraviolet (UV) rays from the sun or extreme dust or dirt. If the original color of the webbing in these areas is extremely faded and / or the webbing is packed with dirt, the webbing strength may have deteriorated.

See your Bobcat dealer for seat belt system replacement parts for your machine.

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BACK-UP ALARM SYSTEM

The back-up alarm is located at the rear of the compact tractor next to the hydraulic fill tube.

Description

Figure 174

This machine may be equipped with a back-up alarm system. The back-up alarm will sound when the operator presses the reverse Travel Control Pedal.

Slight movement of the reverse Travel Control Pedal is required with hydrostatic transmissions, before the backup alarm will sound.

2

A back-up alarm is not a substitute for looking to the rear when operating the compact tractor in reverse, or for keeping bystanders away from the work area.

Operators must always look in the direction of travel, including reverse and must also keep bystanders away from the work area, even though the compact tractor is equipped with a back-up alarm.

1

P-81858

Operators must be trained to always look in the direction of travel, including when operating the compact tractor in reverse and to keep away from the work area.

Other workers should be trained to always keep away from the operator’s work area and travel path.

Inspect the back-up alarm electrical connections (Item 1) [Figure 174], wire harness (Item 2) [Figure 174] and back-up alarm switch (Item 2) [Figure 175] for tightness and damage. Repair or replace any damaged components.

WARNING • • •

If the back-up alarm switch requires adjustment, see information below.

Adjusting Switch Position

AVOID INJURY OR DEATH Always keep bystanders away from the work area and travel path.

The operator must always look in the direction of travel.

The back-up alarm must sound when operating the machine in the reverse direction.

Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page 61.)

Figure 175 1 2

W-2783-0409

Inspecting Figure 173

1

P-81395

Loosen the two bolts (Item 1) [Figure 175] securing the back-up alarm switch mounting bracket to the travel control pedal (below the right side floor plate).

P-81549

The switch mounting bracket has slotted holes for adjusting the switch assembly up and down. Position the back-up alarm switch roller so that it just makes contact with the bottom side of the floor plate without compressing the switch spring (Item 2). Torque the bolts (Item 1) [Figure 175] to 17 - 20 ft.-lb. (24 - 27 N•m).

Inspect for damaged or missing back-up alarm decal (Item 1) [Figure 173]. Replace if required.

Enter the compact tractor and perform the PRESTARTING PROCEDURE. (See PRE-STARTING PROCEDURE on Page 57.)

Fasten the seat belt and engage the parking brake.

Inspect back-up alarm system for proper function following the instructions at the beginning of this page.

Turn the key switch to the ON position but do not start the engine.

Press the back of the travel control pedal (for reverse travel). The back-up alarm must sound when the operator presses the back of the travel control pedal.

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PARKING BRAKE SYSTEM

Figure 176

Inspection And Maintenance LOCKED

NOTE: The brakes must be adjusted if the brake pedals can be pressed down more than the allowable limit. (See BRAKE SYSTEM on Page 138.)

2

WARNING

1

AVOID INJURY OR DEATH When an engine is running in an enclosed area, fresh air must be added to avoid concentration of exhaust fumes. If the engine is stationary, vent the exhaust outside. Exhaust fumes contain odorless, invisible gases which can kill without warning.

P-78970

The brake pedals (Item 1) [Figure 176] must be locked together for parking brake application.

W-2050-0807

Move the pedal lock (Item 2) [Figure 176] to the locked position and install the retaining bolt.

WARNING

Figure 177

AVOID INJURY OR DEATH The parking brake must be engaged before leaving the operator’s seat. Rollaway can occur because the transmission may not prevent machine movement.

Lock the brake pedals together before activating the parking brake.

W-2656-0807

P-97208

Position the compact tractor on a 15° slope [Figure 177] so that both the front and rear tires are on the slope with the heavy end uphill.

NOTE: If equipped with a loader, raise the loader arms 18.00 in. (457 mm) above the ground.

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CT235 Operation & Maintenance Manual

PARKING BRAKE SYSTEM (CONT’D) Inspection And Maintenance (Cont’d) Figure 178

2

1

P-72950

With the brake pedals locked together, press down fully on the brake pedals (Item 1). Press down and hold the parking brake lever (Item 2) and remove foot from the brake pedals (Item 1). The brake pedals (Item 1) [Figure 178] must remain in the engaged position.

Make sure no bystanders are in the area.

Stop the engine. Move the speed range lever to neutral.

The engaged parking brake must hold the compact tractor from moving. If movement is detected, the brakes must be adjusted. (See BRAKE SYSTEM on Page 138.)

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CT235 Operation & Maintenance Manual

Figure 180

BRAKE SYSTEM Inspection And Maintenance When the brakes are used to slow the compact tractor, there should be no noticeable pulling to the left or the right. If brakes need adjusting, use the following procedure.

1

The brakes are inspected by measuring pedal free travel.

WARNING MEASURE PEDAL FREE TRAVEL P-77957A

AVOID INJURY OR DEATH Stop engine and chock both rear tires before inspecting or adjusting brakes.

Press down lightly on the right brake pedal (Item 1) [Figure 180] until resistance is felt.

W-2590-0607

Measure the distance that the pedal traveled.

Figure 179 LOCKED

UNLOCKED

3

Repeat the procedure for the left brake pedal.

The correct brake pedal free travel for both the left and right brake pedal is:

2

Brake pedal free travel

1.38 - 1.77 in. (35 - 45 mm)

Adjust until the free travel is equal for both the left and right brake pedals.

After brake pedal inspection or adjustment is completed, lock the brake pedals together. Move the pedal lock (Item 3) to the locked position and install the retaining bolt (Item 2) [Figure 179].

1

WARNING P-72954A

AVOID INJURY OR DEATH Brake pedals must be locked together before activating the parking brake of the compact tractor.

Using unlocked brake pedals to stop the machine at high travel speeds may cause accidental turning or tipping. Slow down before making a turn. Inspect and adjust brakes as needed.

The brake pedals (Item 1) [Figure 179] must be unlocked for brake inspection and maintenance.

Remove the retaining bolt (Item 2) and move the pedal lock (Item 3) [Figure 179] to the unlocked position.

W-2550-0608

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CT235 Operation & Maintenance Manual

Figure 182

BRAKE SYSTEM (CONT’D) Adjusting Figure 181

1

1

2 1

2 1

P-78815

Left Brake Pedal Adjustment P-78814

The adjustment linkage for the left brake pedal is located on the left side of the instrument panel.

Right Brake Pedal Adjustment

To adjust the left brake pedal free travel, loosen the two lock nuts (Item 1) [Figure 182].

The adjustment linkage for the right brake pedal is located on the right side of the instrument panel.

Turn the turn buckle (Item 2) [Figure 182] to change pedal travel.

To adjust the right brake pedal free travel, loosen the two lock nuts (Item 1) [Figure 181].

When both the left and right pedals have been set to the same free travel, tighten the two lock nuts (Item 1) [Figure 182].

Turn the turn buckle (Item 2) [Figure 181] to change pedal travel.

When both the left and right pedals have been set to the same free travel, tighten the two lock nuts (Item 1) [Figure 181].

After the brake pedals have been adjusted, the compact tractor should stop in a straight line when using the brake pedals. If compact tractor pulls to one side, readjust the brakes as needed.

After brake pedal inspection or adjustment is completed, lock the brake pedals together. Move the pedal lock (Item 3) to the locked position and install the retaining bolt (Item 2) [Figure 179].

WARNING AVOID INJURY OR DEATH Brake pedals must be locked together before activating the parking brake of the compact tractor.

Using unlocked brake pedals to stop the machine at high travel speeds may cause accidental turning or tipping. Slow down before making a turn. Inspect and adjust brakes as needed.

W-2550-0608

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TRAVEL CONTROL PEDAL

CRUISE CONTROL

Inspection And Maintenance

Inspection And Maintenance

Figure 183

Figure 184

1

1

P-78022

P-78970

When on flat level ground, if any movement of the compact tractor is detected when the travel control pedal (Item 1) [Figure 183] is in neutral and the speed range lever in gear, contact your Bobcat dealer for service.

If the cruise control (Item 1) [Figure 184] does not maintain the selected speed, the cruise control will need to be adjusted.

Figure 185

WARNING AVOID INJURY OR DEATH When on flat level ground, the compact tractor must not move with the travel control pedal(s) in the neutral position and the speed range lever in gear. If any movement is detected, discontinue operation and contact your Bobcat dealer for service.

W-2591-0907

1

The travel control pedal must be in neutral for the engine to be started.

2

1 P-81870

If adjustment is needed, loosen the lock nuts (Item 1) and turn the turnbuckle (Item 2) [Figure 185] 1/4 turn clockwise to increase tension on the cruise control.

Tighten the lock nuts (Item 1) [Figure 185]. If the cruise control will still not maintain the selected speed, repeat the above procedure until set speed is maintained.

The cruise control lever must disengage when both brake pedals are pressed. Contact your Bobcat dealer for service if the system does not function properly.

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PTO LEVER (REAR)

Figure 186

Inspection And Maintenance

DISENGAGE

IMPORTANT

ENGAGE •

•

Press clutch pedal completely before activating PTO lever. Slowly release the clutch pedal to activate PTO. To avoid start-up overload on PTO driveline, reduce engine speed to low idle when engaging the PTO. After PTO driveline is rotating, increase engine speed.

1

P-80951

I-2250-0707

The rear-PTO lever (Item 1) [Figure 186] engages and disengages the compact tractor rear-PTO shaft.

The rear-PTO lever must be in the disengaged (OFF) position for the engine to be started.

Inspection Procedure Perform this procedure on flat level ground and make sure the area is clear of bystanders.

1. Install a rear-PTO implement. (See Installing And Removing The Rear-PTO on Page 83.)

2. Enter the compact tractor and perform the PRESTARTING PROCEDURE. (See PRESTARTING PROCEDURE on Page 57.) Start the engine. Move the Engine Speed Control lever to low engine speed.

3. Engage the rear-PTO. (See Engaging PTO on Page 54.) The rear-PTO driveline must start rotating.

4. Disengage the rear-PTO (See Disengaging PTO on Page 54.) The rear-PTO driveline must STOP rotating.

Contact your Bobcat dealer if the rear-PTO system does not function properly.

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PTO LEVER (MID) (IF EQUIPPED)

THREE-POINT HITCH POSITION LEVER

Inspection And Maintenance

Inspection And Maintenance

Figure 187

The three-point hitch position lever controls movement and the positioning of the lower links.

DISENGAGE

the

See your Bobcat dealer for servicing the three-point hitch system.

ENGAGE

REAR (REMOTE) AUXILIARY HYDRAULIC LEVER (IF EQUIPPED)

1

Inspection And Maintenance The rear auxiliary hydraulic lever(s) controls the hydraulic oil flow to the rear hydraulic couplers.

See your Bobcat dealer for servicing the rear auxiliary system.

P-80951

The mid-PTO lever (Item 1) [Figure 187] engages and disengages the compact tractor mid-PTO shaft.

IMPORTANT

The mid-PTO lever must be in the disengaged (OFF) position for the engine to be started.

Always move rear auxiliary hydraulic lever(s) out of detent position before stopping the engine or when no implement is connected.

• Lever(s) left in detent will make starting the engine difficult.

• Lever(s) left in detent with no implement connected will cause the hydraulic fluid to overheat and may damage the system.

Inspection Procedure Perform this procedure on flat level ground and make sure the area is clear of bystanders.

1. Install a mid-PTO implement. (See Installing And Removing The Mid-PTO on Page 86.)

I-2279-1008

2. Enter the compact tractor and perform the PRESTARTING PROCEDURE. (See PRESTARTING PROCEDURE on Page 57.) Start the engine. Move the Engine Speed Control lever to low engine speed.

JOYSTICK CONTROL LEVER (IF EQUIPPED) Inspection And Maintenance The joystick control lever controls the flow of the hydraulic oil to the front hydraulic couplers (if equipped).

3. Engage the mid-PTO. (See Engaging PTO on Page 54.) The mid-PTO driveline must start rotating.

See your Bobcat dealer for servicing the joystick control lever and control valve.

4. Disengage the mid-PTO (See Disengaging PTO on Page 54.) The mid-PTO driveline must STOP rotating.

Contact your Bobcat dealer if the mid-PTO system does not function properly.

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ROLL-OVER PROTECTIVE STRUCTURE (ROPS) Description

WARNING

Figure 188

AVOID INJURY OR DEATH The ROPS must be properly secured in the raised position. Make sure that both pins are correctly installed through the mounting frame and the ROPS tube and secured with the retainer pins. Improperly installed fasteners will cause loss of ROPS protection.

1

W-2554-0807

P-78960

Check the ROPS, mounting, and hardware for damage.

Never modify the ROPS structure. Replace ROPS and hardware if damaged. See your Bobcat dealer for parts.

The compact tractor is supplied with a Roll-Over Protective Structure (ROPS) (Item 1) [Figure 188] and seat belt as standard equipment to protect the operator from rollover. (The ROPS meets: Roll-Over Protective Structure per ASABE S478 and OSHA 29 CFR PART 1928 Subpart C.) The seat belt must be fastened and the ROPS must be up and locked for rollover protection.

Check with your dealer if the ROPS has been damaged or modified. (See Raising And Lowering The ROPS on Page 36.) for instructions to put the ROPS in the up and locked position.)

If the ROPS is in the down position, DO NOT wear the seat belt.

WARNING AVOID INJURY OR DEATH Never modify ROPS by welding, grinding, drilling holes or adding attachments unless instructed to do so by Bobcat Company. Changes to the ROPS can cause loss of operator protection from rollover and result in injury or death.

W-2596-0510

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Figure 190

ENGINE COVER Opening And Closing

1

Figure 189

2 2

1

P-78994

Closing P-78960A

The engine cover is held open by a gas cylinder (Item 1) [Figure 190].

Opening To lower the engine cover, push down on the front of the engine cover until it locks in the closed position [Figure 189].

The engine cover (Item 1) is opened by pulling down on the knob (Item 2) [Figure 189] and pushing down on the front of the engine cover. (The knob is located on the lower right side of the frame.)

NOTE: If hood rattles during operation, inspect the rubber moulding (Item 2) [Figure 190]. The moulding will need to be replaced if damaged or if the hood rattles during operation.

Raise the front of the engine cover.

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CT235 Operation & Maintenance Manual

Figure 193

ENGINE SIDE PANEL Removal And Installation The left and right engine side panels can be removed for easier access to engine components.

Open the engine cover. (See ENGINE COVER on Page 144.)

1

Figure 191 2

P-78210

2 Installation

1

Position the front and rear mounting post (Item 1) on the bottom of the engine side panel into the mounting holes (Item 2) [Figure 193]. Push down on the engine side panel until the mounting posts are inserted into the mounting holes.

2 P-78208

Figure 194 Removal (Right Side Shown) The engine side panel (Item 1) [Figure 191] (left side shown) are removable for ease of engine service.

1

Rotate the two clamps (Item 2) [Figure 191] up.

Figure 192

1

P-78209

Move the top edge of the side panel (Item 1) [Figure 194] in.

Rotate the two clamps (Item 2) [Figure 191] down over the top lip of the engine side panel.

P-78209

Pull outward on the top edge (Item 1) [Figure 192] of the engine side panel and lift up to remove.

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CT235 Operation & Maintenance Manual

Clean the inside of the filter housing and seal. Do not use compressed air.

AIR CLEANER SERVICE Replacing Filter Element

Check the housing for damage.

See the SERVICE SCHEDULE for the correct service interval. (See SERVICE SCHEDULE on Page 131.)

Install the new filter element.

Open the engine cover. (See ENGINE COVER on Page 144.)

Install the dust cup and engage the fasteners [Figure 195].

Check the air intake hose and the air cleaner housing for damage.

Inner Filter

Check to make sure all connections are tight.

Replace the inner filter every third time the outer filter is replaced.

Outer Filter

Figure 197

Figure 195

1 1

2 1 P-81867 P-81869

Remove the inner filter (Item 1) [Figure 197].

Release the three fasteners (Item 1) [Figure 195].

NOTE: Make sure all sealing surfaces are free of dirt and debris.

Remove and clean the dust cup (Item 2) [Figure 195].

Install a new inner element (Item 1) [Figure 197].

Figure 196 Install the outer element (Item 1) [Figure 196].

Install the dust cup [Figure 195].

1

P-81868

Pull the filter element (Item 1) [Figure 196] from the air cleaner housing.

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CT235 Operation & Maintenance Manual

Figure 199

CLUTCH SYSTEM Inspection And Maintenance The clutch can be inspected by measuring pedal free travel.

1

WARNING AVOID INJURY OR DEATH Lock brake pedals together and engage the parking brake, stop the engine and chock both rear tires before inspecting or adjusting clutch.

MEASURE PEDAL FREE TRAVEL

W-2597-0907

Figure 198

P-78818A

Lightly press down on the clutch pedal (Item 1) [Figure 199] until resistance is felt.

Measure the distance that the pedal traveled.

The correct pedal free travel is: Clutch pedal free travel

0.78 - 1.18 in. (20 - 30 mm)

1 P-78968

The clutch pedal (Item 1) [Figure 198] must be inspected for proper free travel.

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CT235 Operation & Maintenance Manual

CLUTCH SYSTEM (CONT’D)

Draining Water From Clutch Housing

Adjusting

Figure 201

Figure 200

2

1

1

P-78819

P-78947

See the SERVICE SCHEDULE for the correct service interval. (See SERVICE SCHEDULE on Page 131.)

The adjustment linkage for the clutch pedal is located under the left floor plate.

Water can collect in the clutch housing after rain, snow or washing the compact tractor. Drain the clutch housing after any of these conditions.

To adjust the clutch pedal free travel, loosen the lock nut (Item 1) [Figure 200].

Remove the plug (Item 1) [Figure 201] from the bottom of the clutch housing. Drain the water into a container and recycle or dispose of in an environmentally safe manner.

Turn the nut (Item 2) [Figure 200] up or down to change the clutch pedal travel.

When the clutch pedal has been set to the correct free travel, tighten the lock nut (Item 1) [Figure 200].

Reinstall the plug.

NOTE: If the clutch pedal free travel can not be properly set, the clutch will need to be serviced. See your Bobcat dealer for service.

IMPORTANT Clutch damage may occur if the plug is not reinstalled. Dirt and debris could enter clutch housing through open drain hole.

I-2267-0807

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CT235 Operation & Maintenance Manual

FUEL SYSTEM

Biodiesel Blend Fuel

Fuel Specifications

Biodiesel blend fuel has unique qualities that should be considered before using in this machine:

Use only clean, high quality diesel fuel, Grade No. 2 or Grade No. 1.

The following is one suggested blending guideline which should prevent fuel jelling during cold temperatures: TEMPERATURE F° (C°)

NO. 2

NO. 1

+15° (-9°) & Above

100%

0%

Down to -20° (-29°)

50%

50%

Below -20° (-29°)

0%

100%

At a minimum, Low Sulfur (500 ppm sulfur) Diesel Fuel must be used in this machine.

•

Cold weather conditions can lead to plugged fuel system components and hard starting.

•

Biodiesel blend fuel is an excellent medium for microbial growth and contamination which can cause corrosion and plugging of fuel system components.

•

Use of biodiesel blend fuel may result in premature failure of fuel system components, such as plugged fuel filters and deteriorated fuel lines.

•

Shorter maintenance intervals may be required, such as cleaning the fuel system and replacing fuel filters and fuel lines.

•

Using biodiesel blended fuels containing more than five percent biodiesel can affect engine life and cause deterioration of hoses, tubelines, injectors, injector pump and seals.

The following fuels may also be used in this machine: •

Ultra Low Sulfur (15 ppm sulfur) Diesel Fuel.

•

Biodiesel Blend Fuel - Must contain no more than five percent biodiesel mixed with low sulfur or ultra low sulfur petroleum based diesel. This is commonly marketed as B5 blended diesel fuel.

Apply the following guidelines if biodiesel blend fuel is used:

WARNING AVOID INJURY OR DEATH Stop and cool the engine before adding fuel. NO SMOKING! Failure to obey warnings can cause an explosion or fire.

W-2063-0807

WARNING AVOID INJURY OR DEATH Always clean up spilled fuel or oil. Keep heat, flames, sparks or lighted tobacco away from fuel and oil.

Failure to use care around combustibles can cause explosion or fire.

•

Ensure the fuel tank is as full as possible at all times to prevent moisture from collecting in the fuel tank.

•

Ensure that the fuel tank cap is securely tightened.

•

Biodiesel blend fuel can damage painted surfaces, remove all spilled fuel from painted surfaces immediately.

•

Drain all water from the fuel filter daily before operating the machine.

•

Do not exceed engine oil change interval. Extended oil change intervals can cause engine damage.

•

Before vehicle storage; drain the fuel tank, refill with 100% petroleum diesel fuel, add fuel stabilizer and run the engine for at least 30 minutes.

NOTE: Biodiesel blend fuel does not have long term stability and should not be stored for more than three months.

W-2103-0508

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Figure 203

FUEL SYSTEM (CONT’D) Filling The Fuel Tank

WARNING AVOID INJURY OR DEATH Stop and cool the engine before adding fuel. NO SMOKING! Failure to obey warnings can cause an explosion or fire.

1

W-2063-0807

Figure 202

P-78822A

Remove the fill cap (Item 1) [Figure 203].

Use a clean, approved safety container to add fuel of the correct specification. Add fuel only in an area that has free movement of air and no open flames or sparks. NO SMOKING

1

Install and tighten the fuel cap (Item 1) [Figure 203].

Close the cover (Item 1) [Figure 202].

WARNING

P-78820

The fuel tank is located under the engine cover.

AVOID INJURY OR DEATH Always clean up spilled fuel or oil. Keep heat, flames, sparks or lighted tobacco away from fuel and oil.

Failure to use care around combustibles can cause explosion or fire.

Open the fuel fill access cover (Item 1) [Figure 202].

W-2103-0508

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CT235 Operation & Maintenance Manual

Remove the locking collar (Item 2) [Figure 205] at the filter element and remove the fuel bowl and filter.

FUEL SYSTEM (CONT’D) Fuel Filter

Remove the filter and drain the fuel, water and any sediment into the drain pan. Dispose of the used fuel in an environmentally safe manner.

Remove water from or replace the fuel filter at the correct interval. (See SERVICE SCHEDULE on Page 131.)

Figure 204

Reinstall the filter and bowl. Turn the lever to the ON position [Figure 206].

4

Replacing Filter: 5

Clean the area around the filter housing.

6

Move the fuel shut off lever to the OFF position (Item 1) [Figure 205].

3

Place a drain pan under the fuel filter.

2 1

Remove the locking collar (Item 2) [Figure 205] at the filter element and remove the fuel bowl and filter.

Remove the filter and drain the fuel, water and any sediment into the drain pan. Dispose of the used fuel and filter in an environmentally safe manner.

B-26786

The fuel filter assembly consists of the following: Locking Collar (Item 1), Bowl (Item 2), O-ring (Item 3), O-ring (Item 4), Filter (Item 5), and Spring (Item 6) [Figure 204].

Put clean oil on the O-rings.

Install the new fuel filter, bowl and locking collar.

Figure 205 Figure 206

2 1

1 P-78982 P-78823

Removing Water: Return the shutoff lever to the ON position (Item 1) [Figure 206].

The fuel filter is located under the engine cover on the right side of the engine [Figure 205].

Remove air from the fuel system. (See Removing Air From The Fuel System on Page 152.)

Clean the area around the filter housing.

Move the fuel shut off lever to the OFF position (Item 1) [Figure 205].

Place a drain pan under the fuel filter.

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CT235 Operation & Maintenance Manual

Fuel Filter (Cont’d)

Enter the compact tractor and fasten the seat belt.

Perform the Pre-Starting procedure. (See PRESTARTING PROCEDURE on Page 57.)

Removing Air From The Fuel System

Start the engine and let it run for about 30 seconds.

FUEL SYSTEM (CONT’D)

Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page 61.)

WARNING

Figure 208 AVOID INJURY OR DEATH Always clean up spilled fuel or oil. Keep heat, flames, sparks or lighted tobacco away from fuel and oil.

Failure to use care around combustibles can cause explosion or fire.

W-2103-0508

WARNING 1

AVOID INJURY OR DEATH Do not attempt to start the engine by shorting across the starter terminals.

P-78823

Rotate the valve (Item 1) [Figure 208] to the ON position (as shown).

Always start the machine from the operator’s position only.

W-2438-0807

After replacing the fuel filter or when the fuel tank has run out of fuel, air must be removed from the fuel system before starting the engine.

WARNING AVOID INJURY OR DEATH Diesel fuel or hydraulic fluid under pressure can penetrate skin or eyes, causing serious injury or death. Fluid leaks under pressure may not be visible.

Use a piece of cardboard or wood to find leaks. Do not use your bare hand. Wear safety goggles. If fluid enters skin or eyes, get immediate medical attention from a physician familiar with this injury.

Be sure the engine is cool.

Figure 207

W-2072-0807

Filling A Portable Fuel Container Static electric spark can explosively ignite gasoline vapors when filling ungrounded portable containers (e.g. plastic).

1

Always put the container ON THE GROUND before filling.

P-78823

Keep the nozzle in contact with container while filling.

Rotate the shutoff lever to the AIR position (Item 1) [Figure 207].

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CT235 Operation & Maintenance Manual

ENGINE LUBRICATION SYSTEM

Removing And Replacing Oil And Filter

Checking And Adding Engine Oil

Follow the service interval for replacing the engine oil and filter (See SERVICE SCHEDULE on Page 131.)

Figure 209 Run the engine until it is at operating temperature.

Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page 61.)

1

Figure 210

P-78971

1

Check the engine oil level every day.

1

If the engine has been running, wait about 5 minutes before checking oil level.

P-78948

The engine oil dipstick (Item 1) [Figure 209] can be accessed from below the right engine side cover.

Remove the two drain plugs (Item 1) [Figure 210]. Drain the oil into a container and recycle or dispose of used oil in an environmentally safe manner.

Remove the dipstick (Item 1) [Figure 209] to check the oil level.

Reinstall the two drain plugs.

Keep the oil level between the marks on the dipstick.

Figure 211 Engine Oil Chart

1 P-78971

Remove the oil filter (Item 1) [Figure 211] and clean the filter housing surface.

Use genuine Bobcat filters only.

Use good quality motor oil that meets API Service Classification of CD or better.

Put clean oil on the new filter gasket, install the filter and hand tighten.

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CT235 Operation & Maintenance Manual

ENGINE LUBRICATION SYSTEM (CONT’D) Removing And Replacing Oil & Filter (Cont’d)

WARNING

Figure 212

AVOID INJURY OR DEATH Always clean up spilled fuel or oil. Keep heat, flames, sparks or lighted tobacco away from fuel and oil.

Failure to use care around combustibles can cause explosion or fire.

W-2103-0508

1

P-78994

Open the engine cover. (See ENGINE COVER on Page 144.)

Remove the fill cap (Item 1) [Figure 212].

Put the correct quantity of oil in the engine (See Capacities on Page 216.)

Start the engine and let it run for several minutes. Stop the engine and check for leaks at the filter.

Figure 213

1

P-78971

Remove the dipstick (Item 1) [Figure 213] and check the oil level. (See Checking And Adding Engine Oil on Page 153.)

Add oil as needed if it is not at the top mark on the dipstick.

Install the dipstick and close the engine cover.

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CT235 Operation & Maintenance Manual

ENGINE COOLING SYSTEM Checking Level

NOTE: The cooling system is factory filled with ethylene glycol coolant (green color). DO NOT mix ethylene glycol with propylene glycol.

Figure 214

Ethylene Glycol Add premixed coolant; 50% water 50% ethylene glycol to the recovery tank if the coolant level is low.

One gallon (3,8 L) ethylene glycol mixed with one gallon (3,8 L) of water is the correct mixture of coolant to provide a -34°F (-37°C) freeze protection.

Use a refractometer to check the condition of ethylene glycol in your cooling system.

1

IMPORTANT

P-78983

Open the engine cover. (See ENGINE COVER on Page 144.)

AVOID ENGINE DAMAGE Always use the correct ratio of water to antifreeze.

The coolant recovery tank (Item 1) [Figure 214] is located on the right side of the engine.

Too much antifreeze reduces cooling system efficiency and may cause serious premature engine damage.

Too little antifreeze reduces the additives which protect the internal engine components; reduces the boiling point and freeze protection of the system.

WARNING AVOID INJURY Stop the engine and allow to cool before adding coolant or you can be burned.

Always add a premixed solution. Adding full strength concentrated coolant can cause serious premature engine damage.

W-2106-0907

I-2124-0497

Figure 215

WARNING AVOID INJURY OR DEATH Wear safety glasses to prevent eye injury when any of the following conditions exist: • When fluids are under pressure.

• Flying debris or loose material is present.

• Engine is running.

• Tools are being used.

1

W-2019-0907 P-78976

The coolant level in the recovery tank must be between the marks on the tank (Item 1) [Figure 215] when the engine is cool.

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CT235 Operation & Maintenance Manual

Remove the right engine side panel. (See ENGINE SIDE PANEL on Page 145.)

ENGINE COOLING SYSTEM (CONT’D) Cleaning

Remove the wing bolt and washer (Item 1) [Figure 217] by lifting up on the screen.

WARNING

Figure 218

AVOID INJURY Use safety goggles when using air or water under pressure. Do not use cold water to clean a hot engine.

W-2064-0907

Check the cooling system every day to prevent overheating, loss of performance or engine damage.

1

Open the engine cover. (See ENGINE COVER on Page 144.)

Figure 216

P-81864

Remove the debris screen (Item 1) [Figure 218] by pulling out on the screen.

Clean the debris screen.

1

Use low air or water pressure to remove debris in the area of the radiator and oil cooler.

IMPORTANT P-81866

Do not use a pressure washer to clean the radiator and oil cooler. High pressure can damage the fins.

There is a debris screen (Item 1) [Figure 216] located in front of the radiator.

I-2219-1102

Check the cooling system for leaks.

Figure 217

Reinstall the debris screen.

Hoses And Clamps Check radiator hoses for bulges or damage. Replace as needed.

1

Check hose clamps for tightness or damage. Tighten or replace as needed.

P-81865

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CT235 Operation & Maintenance Manual

Figure 220

ENGINE COOLING SYSTEM (CONT’D) Removing And Replacing Coolant

WARNING AVOID INJURY Stop the engine and allow to cool before adding coolant or you can be burned.

W-2106-0907

1

Figure 219 P-78995

1 The radiator drain plug (Item 1) [Figure 220] is located on the right side frame above the front axle and below the engine cover open knob.

Remove the plug (Item 1) [Figure 220] and drain the coolant into a container.

Re-use or dispose of the environmentally safe manner.

used

coolant

in

an

Reinstall the drain plug (Item 1) [Figure 220] and tighten.

P-81866

Remove coolant from the recovery tank.

Open the engine cover. (See ENGINE COVER on Page 144.)

NOTE: The compact tractor is factory filled with ethylene glycol coolant (green color). DO NOT mix ethylene glycol with propylene glycol.

Allow the engine to cool and remove the radiator cap (Item 1) [Figure 219] from the radiator.

Add premixed coolant, 50% water and 50% ethylene glycol to the recovery tank. (See Removing And Replacing Coolant on Page 157.) Install the cap.

One gallon (3,8 L) of ethylene glycol mixed with one gallon (3,8 L) of water is the correct mixture of coolant to provide a -34°F (-37°C) freeze protection.

Enter the compact tractor and perform the PRESTARTING PROCEDURE. (See PRE-STARTING PROCEDURE on Page 57.)

Start the engine. Let it run until it is at operating temperature.

Stop the engine. (See STOPPING THE COMPACT TRACTOR on Page 61.) Check the coolant level. Add premixed coolant to the recovery tank as needed.

Close the engine cover.

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Figure 223

ELECTRICAL SYSTEM

FUSES

Description

1

The compact tractor has a 12 volt, negative ground alternator charging system. The electrical system is protected by fuses and relays. The fuses will protect the electrical system when there is an electrical overload.

The reason for the overload must be found before starting the engine again.

2

Figure 221

3

4 11 5

6 1

12 7

P-78825

8

Fuse And Relay Location (Engine Compartment) 9 Fuses The fuse panel (Item 1) [Figure 221] is located below the steering wheel on the right side of the dash console.

10

Figure 222

7157776

The decal [Figure 223] on the fuse panel cover shows location and size of the fuses. Description and amp ratings are also shown below.

REF

P-78828

Remove the cover to get access to the fuses [Figure 222].

158

DESCRIPTION

AMP REF

DESCRIPTION

AMP

1

SPARE

15

7

Operational Control Unit / Switched Power Relay

5

2

Working Lights and Brake Lights

15

8

Fuel Shut Off Solenoid

25

3

Instrument Panel

5

9

Horn

7.5

4

Head Lights / Tail Lights

15

10 Directional

5

Glow Plugs

5

11 SPARE

5

6

Alternator

5

12 SPARE

25

15

Lights / Hazard Lights

CT235 Operation & Maintenance Manual

Figure 225

ELECTRICAL SYSTEM (CONT’D) Fuse And Relay Location (Instrument Panel) Relays

5 6

There are five relays used in the electrical circuit. The relays are located on the engine firewall as on the right side of the battery (as shown below). The flasher unit is located on the left side of the steering column below the dash.

Figure 224 2 1

3 4

P-78981

Relay (Item 5) [Figure 225] for high beam relay.

Relay (Item 6) [Figure 225] for low beam relay.

Figure 226

P-78983

Relay (Item 1) [Figure 224] is for the ignition switch.

Relay (Item 2) [Figure 224] is for the glow plugs.

7

Relay (Item 3) [Figure 224] is for the fuel pull solenoid.

Timer (Item 4) [Figure 224] for the glow plugs.

P-78829

Flasher (Item 7) [Figure 226] for the directional signals / hazard / flashers.

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CT235 Operation & Maintenance Manual

ELECTRICAL SYSTEM (CONT’D) Battery Maintenance

WARNING AVOID INJURY OR DEATH Batteries contain acid which burns eyes and skin on contact. Wear goggles, protective clothing and rubber gloves to keep acid off body.

In case of acid contact, wash immediately with water.

In case of eye contact get prompt medical attention and wash eye with clean, cool water for at least 15 minutes.

If electrolyte is taken internally drink large quantities of water or milk! DO NOT induce vomiting. Get prompt medical attention.

W-2065-0807

Figure 227

P-09589

P-09590

The battery cables must be clean and tight. Always clean the battery terminals and cable ends when installing a new or used battery [Figure 227].

Check the electrolyte level in the battery (If needed). Add distilled water as necessary.Remove acid or corrosion from battery and cables with a sodium bicarbonate (baking soda) and water solution.

Put grease on the battery terminals and cable ends to prevent corrosion.

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CT235 Operation & Maintenance Manual

ELECTRICAL SYSTEM (CONT’D)

Figure 228

Using A Booster Battery (Jump Starting)

DANGER 2

AVOID DEATH Do not attempt to start the engine by shorting across the starter terminals.

Always start the machine from the operator’s seat only.

4

D-1001-0907

If it is necessary to use a booster battery to start the engine, BE CAREFUL! There must be one person in the operator’s seat and one person to connect and disconnect the battery cables.

1

3

P-78830A

The key switch must be OFF. The booster battery must be 12 volt.

Connect the end of the first cable (Item 1) to the positive (+) terminal of the booster battery. Connect the other end of the same cable (Item 2) [Figure 228] to the positive terminal on the compact tractor battery.

WARNING

Connect the end of the second cable (Item 3) to the negative terminal of the booster battery. Connect the other end of the same cable (Item 4) [Figure 228] to a ground point on the compact tractor.

AVOID INJURY OR DEATH Keep arcs, sparks flames and lighted tobacco away from batteries. When jumping from booster battery make final connection (negative) at machine frame.

Enter the compact tractor and perform the PRESTARTING PROCEDURE. (See PRE-STARTING PROCEDURE on Page 57.)

Do not jump start or charge a frozen or damaged battery. Warm battery to 60°F (16°C) before connecting to a charger. Unplug charger before connecting or disconnecting cables to battery. Never lean over battery while boosting, testing or charging.

Start the engine.

After the engine has started, remove the ground (-) cable (Item 4) from the compact tractor first. Remove the cable from the positive terminal (Item 2) [Figure 228] on the compact tractor battery. Then remove the cables from the booster battery.

Battery gas can explode and cause serious injury.

W-2066-0705

IMPORTANT Damage to the alternator can occur if: • Engine is operated with battery cables disconnected.

• Battery cables are connected when using a fast charger or when welding. (Remove both cables from the battery.)

• Extra battery cables (booster cables) are connected wrong.

I-2217-1102

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CT235 Operation & Maintenance Manual

ELECTRICAL SYSTEM (CONT’D) Removing And Installing Battery

WARNING

WARNING

AVOID INJURY OR DEATH Battery explosions can cause serious injury or death.

Keep tools away from battery terminals to prevent arcs and sparks.

AVOID INJURY OR DEATH Batteries contain acid which burns eyes and skin on contact. Wear goggles, protective clothing and rubber gloves to keep acid off body.

W-2645-0607

In case of acid contact, wash immediately with water.

In case of eye contact get prompt medical attention and wash eye with clean, cool water for at least 15 minutes.

If electrolyte is taken internally drink large quantities of water or milk! DO NOT induce vomiting. Get prompt medical attention.

W-2065-0807

Figure 229

2

1

3

4

3 P-78831

Open the engine cover. (See ENGINE COVER on Page 144.)

Disconnect the negative (-) cable (Item 1) [Figure 229].

Disconnect the positive (+) cable (Item 2) [Figure 229].

Remove the two nuts (Item 3) and the battery hold down (Item 4) [Figure 229].

Remove the battery.

When installing the battery, do not touch any metal parts with the battery terminals.

Connect the negative (-) cable last to prevent sparks.

Connect and tighten the battery cables.

Install and tighten the battery hold down.

Close the engine cover.

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CT235 Operation & Maintenance Manual

The tachometer (Item 2) [Figure 230] will indicate engine RPM (only when the engine is running).

INSTRUMENT PANEL Inspection And Maintenance

Engine coolant temperature gauge (Item 3) [Figure 230].

Figure 230 10

11

9 12

Turn the directional turn signal on and the left directional indicator light (Item 11) [Figure 230] will flash. Turn the signal lever to neutral and the light will stop flashing.

8

7

6

5

Turn the right directional signal on and the right directional indicator light (Item 10) [Figure 230] will flash.

Turn the directional signal lever to neutral and the light will stop flashing.

2 1

4

3 Turn the key to the OFF position after testing the instrument panel.

REF

DESCRIPTION

1 2 3

Fuel Gauge Tachometer Engine Temperature Gauge Hourmeter

4 5 6

7

P-78996

Inspect the instrument panel to make sure all gauges and warning lights are functioning correctly [Figure 230].

8

Turn the key to the ON position, but do not start the engine.

10

9

11

The engine oil pressure light (Item 6) and the charging system light (Item 7) [Figure 230] should illuminate when the key is turned on and the engine is not started. (When the engine is started, lights (Item 6 and 7) will turn off if the systems are functioning correctly.)

12

FUNCTION / OPERATION Shows amount of fuel in the tank.

Shows engine RPM. Shows engine coolant temperature.

Records the total operating hours of compact tractor.

Parking Brake Light comes on when brake is Indicator Light activated. Off when brake is released.

Engine Oil Pressure Light comes on when pressure is Warning Light below allowable range. STOP the engine if the light comes ON. Charging System Light comes on when the alternator is Light NOT charging the battery.

Preheat Light Light come on when key is turned to PREHEAT position.

High Beam Indicator Light is on when the front lights are on Light high.

Right Directional On when turn signal switch is Indicator Light activated for right turn.

Left Directional On when turn signal switch is Indicator Light activated for left turn.

PTO Indicator Light On when rear-PTO or mid-PTO (if equipped) is engaged.

The glow plug light (Item 8) [Figure 230] will illuminate until the glow plug cycle is complete. (The glow plug light will turn off in approximately seven seconds.) The glow plug light may temporarily illuminate after starting Apply the parking brake and the parking brake light (Item 5) [Figure 230] will illuminate. Disengage the parking brake and the light will shut off.

Turn the head / tail lights on and activate the high beam and the high beam light (Item 9) [Figure 230] will illuminate. Switch to low beam and the high beam light will go off.

The fuel gauge (Item 1) [Figure 230] will show the amount of fuel in the fuel tank.

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CT235 Operation & Maintenance Manual

Transmission / Differential Fluid Chart

HYDRAULIC / HYDROSTATIC / TRANSMISSION SYSTEM Checking And Adding Fluid Use only recommended fluid in the hydraulic / hydrostatic / transmission system. (See REGULAR MAINTENANCE ITEMS on Page 7.)

Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page 61.)

Figure 231

P-64023D

Figure 232

1

P-78974

1

Check the fluid level at the dipstick (Item 1) [Figure 231].

Keep the oil level between the marks on the dipstick.

P-78975

If needed, remove the fill cap (Item 1) [Figure 232] and add fluid. (See chart above.)

NOTE: When installing the fill cap (Item 1), position it as shown. The fill cap has a breather hole (Item 2) [Figure 232] that needs to be in the up position.

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CT235 Operation & Maintenance Manual

HYDRAULIC / HYDROSTATIC / TRANSMISSION SYSTEM (CONT’D)

Figure 234

Removing And Replacing Hydraulic / Hydrostatic / Transmission Filters Replace the filters at the correct interval (See SERVICE SCHEDULE on Page 131.)

WARNING 1

AVOID INJURY OR DEATH Diesel fuel or hydraulic fluid under pressure can penetrate skin or eyes, causing serious injury or death. Fluid leaks under pressure may not be visible.

Use a piece of cardboard or wood to find leaks. Do not use your bare hand. Wear safety goggles. If fluid enters skin or eyes, get immediate medical attention from a physician familiar with this injury.

P-78987

Remove the hydraulic / hydrostatic / transmission filter (Item 1) [Figure 234] (below the operator’s seat).

Clean the surface of the filter housings where the filter seal contacts the housing.

W-2072-0807

Put clean oil on the seal of the new filters. Install and hand tighten.

Figure 233

Enter the compact tractor and perform the PRESTARTING PROCEDURE. (See PRE-STARTING PROCEDURE on Page 57.)

Start the engine and operate all the hydraulic controls.

Stop the engine and check for leaks at the filters.

Check fluid level and add as needed.

1

WARNING P-78927

AVOID INJURY OR DEATH Always clean up spilled fuel or oil. Keep heat, flames, sparks or lighted tobacco away from fuel and oil.

Failure to use care around combustibles can cause explosion or fire.

Remove the hydraulic filter (Item 1) [Figure 233] (near the right rear wheel).

W-2103-0508

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CT235 Operation & Maintenance Manual

HYDRAULIC / HYDROSTATIC / TRANSMISSION SYSTEM (CONT’D)

WARNING

Removing And Replacing Hydraulic / Hydrostatic / Transmission Fluid

AVOID INJURY OR DEATH Always clean up spilled fuel or oil. Keep heat, flames, sparks or lighted tobacco away from fuel and oil.

Failure to use care around combustibles can cause explosion or fire.

Replace hydraulic / hydrostatic / transmission fluid at the correct service interval (See SERVICE SCHEDULE on Page 131.)

Fluid should also be replace if it becomes contaminated or after major repair.

W-2103-0508

Always replace the filters whenever the hydraulic / hydrostatic / transmission fluid is replaced. (See Removing And Replacing Hydraulic / Hydrostatic / Transmission Filters on Page 165.)

Hoses And Clamps

Figure 235

Inspect hoses clamps for damage and tightness. Tighten or replace as necessary.

Inspect hydraulic, cooler and power steering hoses and tubelines. Replace as necessary.

2 1

1 1 P-78832A

Remove the three plugs (Item 1) [Figure 235] from the bottom of the transmission case.

If equipped with mid-PTO, remove the plug (Item 2) [Figure 235] from the side of the mid-PTO housing.

Drain the fluid into a container.

Recycle or dispose of the environmentally safe manner.

used

fluid

in

an

Install the drain plugs and add hydraulic fluid. (See Transmission / Differential Fluid Chart on Page 164.)

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CT235 Operation & Maintenance Manual

SPARK ARRESTOR MUFFLER

Figure 236

Cleaning Procedure Clean the spark arrestor muffler at the correct service interval. (See SERVICE SCHEDULE on Page 131.) Do not operate the compact tractor with a defective exhaust system.

1

WARNING Stop engine and allow the muffler to cool before cleaning the spark chamber. Wear safety goggles.

Failure to obey can cause serious injury.

P-78979

Remove the plug (Item 1) [Figure 236] from the clean out hole in the muffler.

W-2011-1285

Enter the compact tractor and perform the PRESTARTING PROCEDURE. (See PRE-STARTING PROCEDURE on Page 57.)

WARNING

Engage the parking brake.

AVOID INJURY OR DEATH When an engine is running in an enclosed area, fresh air must be added to avoid concentration of exhaust fumes. If the engine is stationary, vent the exhaust outside. Exhaust fumes contain odorless, invisible gases which can kill without warning.

Run the engine for about ten seconds while a second person, wearing safety glasses, holds a block of wood over the outlet of the muffler.

This will force contaminants out through the cleanout hole (Item 1) [Figure 236].

W-2050-0807

Stop the engine and install the plug.

Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page 61.)

IMPORTANT

Allow the engine to cool.

This machine is factory equipped with a U.S.D.A. Forestry Service approved spark arrestor exhaust system.

Open the engine cover. (See ENGINE COVER on Page 144.)

The spark arrestor muffler, if equipped, must be cleaned to keep it in working condition. The spark arrestor muffler must be serviced by dumping the spark chamber every 100 hours of operation.

Remove the left side engine panel. (See ENGINE SIDE PANEL on Page 145.)

On some models, the turbocharger functions as the spark arrestor and must operate correctly for proper spark arrestor function.

WARNING Never use machine in atmosphere with explosive dust or gases or where exhaust can contact flammable material. Failure to obey warnings can cause injury or death.

If this machine is operated on flammable forest, brush, or grass covered land, it must be equipped with a spark arrestor attached to the exhaust system and maintained in working order. Failure to do so will be in violation of California State Law, Section 4442.

PRC. Refer to local laws and regulations for spark arrestor requirements.

W-2068-1285

I-2284-0409

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CT235 Operation & Maintenance Manual

SUPPORTING THE COMPACT TRACTOR ON JACKSTANDS

WARNING

Procedure For service work under the compact tractor, or to remove the rims and tires, always support the compact tractor with jackstands or blocks of adequate capacity for the weight of compact tractor (See Performance on Page 214.)

AVOID INJURY OR DEATH Instructions are necessary before operating or servicing machine. Read and understand the Operation & Maintenance Manual, Operator’s Handbook and signs (decals) on machine. Follow warnings and instructions in the manuals when making repairs, adjustments or servicing. Check for correct function after adjustments, repairs or service.

Untrained operators and failure to follow instructions can cause injury or death.

Figure 237

W-2003-0807

WARNING AVOID INJURY OR DEATH Put jackstands under the front and rear axles of the frame of the compact tractor before running the engine for service. Failure to use jackstands can allow the machine to fall or move.

1 P-78836

W-2677-0907

Figure 238

2 P-78841

Park the compact tractor on a flat level surface.

Put jackstands under the front and rear axles (Item 1) [Figure 237] and (Item 2) [Figure 238].

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CT235 Operation & Maintenance Manual

TIRE MAINTENANCE

Mounting

Front Wheel Nuts / Bolts

Check the tires regularly for wear, damage and pressure.

Check the wheel nut / bolt torque at the correct service interval (See SERVICE SCHEDULE on Page 131.)

WARNING

Front Wheels: The correct bolt torque is 62 ft.-lb. (83 N•m).

Front Wheels: The correct nut torque is 50 ft.-lb. (68 N•m).

•

Rear Wheel Nuts / Bolts

•

Rear Wheels: The correct nut or bolt torque is 160 ft.-lb.

(215 N•m).

•

Check the tires regularly for wear, damage and pressure.

AVOID INJURY OR DEATH Do Not attempt to mount a tire on the rim. This must be done by qualified personnel with the proper equipment.

Always maintain the correct tire pressure. Do not inflate the tires above the recommended pressures shown in the Operation & Maintenance Manual.

Use tires with the correct load rating for proper loader operation.

W-2598-1209

Use tires with the correct load rating for proper loader operation. (See Tires on Page 217.)

Tires are to be repaired only by an authorized person using the proper procedures and safe equipment.

Tires and rims must always be checked for correct size before mounting. Check rim and tire bead for damage.

IMPORTANT

The rim flange must be cleaned and free of rust.

Never use tire sizes which are not approved by Bobcat Company. Excessive tire wear or transmission damage could occur.

The tire bead and rim flange must be lubricated with a rubber lubricant before mounting the tire.

I-2270-1209

Avoid excessive pressure which can rupture the tire and cause serious injury or death.

During inflation of the tire, check the tire pressure frequently to avoid over inflation.

WARNING AVOID INJURY OR DEATH Do not inflate tires above specified pressure. Failure to use correct tire mounting procedure can cause an explosion which can result in injury or death.

W-2078-1007

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CT235 Operation & Maintenance Manual

Figure 241

TIRE MAINTENANCE (CONT’D) Wheel Spacing (AG Tires Only) The rear wheel spacing on Ag tires is adjustable. To provide the best stability, operate the compact tractor in the widest wheel spacing position whenever possible.

1

Raise the rear wheels and support the rear axle on jackstands. (See SUPPORTING THE COMPACT TRACTOR ON JACKSTANDS on Page 168.)

Figure 239

1

1

1

P-80899B

Remove the six nuts (Item 1) [Figure 241] and bolts that retain the wheel center section to the rim.

Figure 242

P-80899A

2

The rim can be mounted on the wheel center section with the bracket (Item 1) [Figure 239] to the inside or the outside of the wheel center section (To the inside provides a narrower spacing, to the outside provides a wider spacing.)

1

Figure 240 P-80898

1

Position the wheel center section (Item 1) to the desired position and install the bolt (Item 2) [Figure 242] and nut.

2

Tighten the nuts to torque is 166 ft.-lb. (225 N•m).

Reinstall the wheel assembly and tighten the wheel nuts and bolts. (See Rear Wheel Nuts / Bolts on Page 169.)

1 2

P-80900

Remove the four bolts (Item 1) and the two nuts (Item 2) [Figure 240] and remove the wheel assembly from the compact tractor.

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CT235 Operation & Maintenance Manual

FRONT AXLE

Removing And Replacing Lubricant

Checking And Adding Lubricant

Figure 245

Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page 61.)

Figure 243

1

1 P-78950

Remove the drain plugs (Item 1) [Figure 245] (both sides) at the bottom on the front axle by the rims.

P-78953A

Remove the fill plug (Item 1) [Figure 244] so that the oil will drain faster.

A oil level sight gauge (Item 1) [Figure 243] is located on the left side of the front axle.

Drain the lubricant into a container and recycle or dispose of it in an environmentally safe manner.

The correct oil level is at the center of the sight gauge.

Install and tighten drain plugs (Item 1) [Figure 245] (both sides).

Figure 244

Add lubricant through the fill plug hole (Item 1) [Figure 244] until oil is at the center of the sight gauge (Item 1) [Figure 243].

1 Install and tighten the plugs.

Drive the compact tractor for five minutes and recheck the lubricant level. Add additional lubricant if needed.

NOTE: When adding axle housing lubricant, check for correct fluid type. (See Drive System on Page 216.)

P-77915A

If the fluid level is low, clean the area around the fill plug and add lubricant through the fill plug hole (Item 1) [Figure 244] until oil level is at the center of the sight gauge (Item 1) [Figure 243].

NOTE: When adding axle housing lubricant, check for correct fluid type. (See Drive System on Page 216.)

Install and tighten the plug.

Drive the compact tractor for five minutes and recheck the lubricant level. Add additional lubricant if needed.

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CT235 Operation & Maintenance Manual

FRONT AXLE (CONT’D)

DIFFERENTIAL LOCK

Axle Pivot

Inspection And Maintenance

Adjust the front axle pivot every 600 hours of operation.

Figure 247

If the front axle pivot pin adjustment is incorrect, front wheel vibration can occur causing vibration in the steering wheel.

Figure 246

1 P-78990A

2 1

The differential lock (Item 1) [Figure 247], when activated will cause both rear wheels to turn at the same speed.

P-78850

Adjustment Loosen the lock nut (Item 1) and turn the bolt (Item 2) [Figure 246] in until resistance is felt.

There are no external adjustments for the differential lock. If the differential lock is not functioning properly, the transmission will need to be serviced. See your Bobcat dealer for service.

Turn the bolt (Item 2) out 1/6 turn and then tighten the lock nut (Item 1) [Figure 246].

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CT235 Operation & Maintenance Manual

Figure 249

ALTERNATOR BELT Belt Adjustment Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page 61.)

Open the engine cover. (See ENGINE COVER on Page 144.)

Remove the right side engine panel. (See ENGINE SIDE PANEL on Page 145.)

1

Figure 248 P-78985A

2

The tension is correct with 5/16 inch (8 mm) belt movement at mid span (Item 1) [Figure 249] when 15 lb.

(67 N) force is applied to the belt.

Tighten the mounting bolt (Item 1) and adjustment bolt (Item 2) [Figure 248].

1

Belt Replacement Loosen the mounting bolt (Item 1) and adjustment bolt (Item 2) [Figure 248] and move the alternator all the way in. Remove the belt.

P-78985

Loosen the mounting bolt (Item 1) and adjustment bolt (Item 2) [Figure 248].

Install the new belt and adjust as shown above.

Move the top of the alternator outward [Figure 248] to tighten the belt.

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CT235 Operation & Maintenance Manual

Figure 251

LUBRICATING THE COMPACT TRACTOR Lubrication Locations

WARNING 3

AVOID INJURY OR DEATH If equipped with a loader or implement, always have the attachment or implement fully lowered on the ground. Stop the engine and engage the parking brake before doing any maintenance to the compact tractor. Do Not work under raised loader arms or raised implement.

P-80863

W-2599-0607

3. Right Brake Pedal Pivot (1) [Figure 251] (below right floor plate).

Lubricate as specified for the best performance of the compact tractor. (See SERVICE SCHEDULE on Page 131.)

Figure 252 Record the operating hours each time you lubricate the compact tractor.

Always use a good quality lithium based multi-purpose grease. Apply lubricant until extra grease shows.

Lubricate the following: Figure 250

1

4

P-78941

4. Left Brake Pedal Pivot (1) [Figure 252] (below left floor plate).

2

P-78928

1. Travel Control Pedal (1) [Figure 250] (below right floor plate).

2. Travel Control Pedal Damper (1) [Figure 250] (below right floor plate).

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CT235 Operation & Maintenance Manual

Figure 255

LUBRICATING THE COMPACT TRACTOR (CONT’D) Lubrication Locations (Cont’d) Figure 253

5 8 P-78853

8. Axle Pivot (1) [Figure 255] (on rear side of front axle).

6 P-78852

Figure 256 5. Axle Pivot (1) [Figure 253] (on front side of front axle).

6. Base End Steering Cylinder (2) [Figure 253] (under compact tractor).

Figure 254

7

9

P-80901

9. Three-Point Hitch Position Lever (1) [Figure 256] (above right side of rear axle).

P-78582

7. Rod End Steering Cylinder (2) [Figure 254] (both sides).

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CT235 Operation & Maintenance Manual

Figure 259

LUBRICATING THE COMPACT TRACTOR (CONT’D)

LATER

EARLY

Lubrication Locations (Cont’d) Figure 257

14

14

13 10

13 P-97203

13. Rod End Lift Cylinder (Both Sides) (2) [Figure 259] (if equipped).

P-78938

10. There-Point Hitch Lifting Link (Both Sides) (2) [Figure 257]

14. Loader Arm Pin (Both Sides) (2) [Figure 259] (if equipped).

Figure 258

Figure 260 EARLY 11

15

16

12

LATER 16 15

P-77986A

P-97204

11. Rod End Tilt Cylinder (Both Sides) (2) [Figure 258] (if equipped).

15. Base End Lift Cylinder (Both Sides) (2) [Figure 260] (if equipped).

12. Bucket Pins (Both Sides) (2) [Figure 258] (if equipped).

16. Base End Tilt Cylinder (Both Sides) (2) [Figure 260] (if equipped).

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CT235 Operation & Maintenance Manual

LUBRICATING THE COMPACT TRACTOR (CONT’D)

PIVOT PINS

Lubrication Locations (Cont’d)

Inspection And Maintenance

Figure 261

Figure 262

1 17

1

P-84817

P-78909

17. Bob-Tach Wedge (Both Sides) (2) [Figure 261] (if equipped).

Some models use pivot pins (Item 1) [Figure 262] that are held in position with a bolt.

Check that the bolts are tightened to 25 - 28 ft.-lb. (34 37 N•m) torque.

Figure 263

1

1 P-97184

Some models use pivot pins (Item 1) [Figure 263] that are held in position with a bolt and lock nut.

Check that the lock nuts are tightened to 25 - 28 ft.-lb. (34 - 37 N•m) torque.

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CT235 Operation & Maintenance Manual

The spring loaded wedge (Item 1) must contact the lower edge of the hole in the attachment (Item 2) [Figure 265] mounting frame.

BOB-TACH (HAND LEVER) Inspection And Maintenance

If the wedge does not contact the lower edge of the hole [Figure 265], the attachment will be loose and can come off the Bob-Tach.

Figure 264

Figure 266

P-84816

Move the Bob-Tach levers down to engage the wedges [Figure 264].

The levers and wedges must move freely.

WARNING AVOID INJURY OR DEATH The Bob-Tach wedges must extend through the holes in the attachment mounting frame. Levers must be fully down and locked. Failure to secure wedges can allow attachment to come off.

W-2715-0208

Figure 265

1 2 B-17460

Bob-Tach wedge must contact the lower edge of the attachment mounting frame hole.

Inspect the mounting frame on the attachment and BobTach, linkages and wedges for excessive wear or damage [Figure 266]. Replace any parts that are damaged, bent or missing. Keep all fasteners tight.

P-79780

Look for cracked welds. Contact your Bobcat dealer for repair or replacement parts.

The wedges (Item 1) [Figure 265] must extend through the holes in the attachment mounting frame.

Lubricate the wedges. (See SERVICE SCHEDULE on Page 131.) (See LUBRICATING THE COMPACT TRACTOR on Page 174.)

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CT235 Operation & Maintenance Manual

Figure 269

AXLE TOE IN Inspection And Maintenance Figure 267

1

2

P-78953

1 If the dimension is not correct, loosen the tie rod lock nut (Item 1) (both sides) and install a wrench on the flat area (Item 2) [Figure 269] on the tie rod. Turn the tie rod to adjust the toe in until the correct measurement is obtained.

P-78963

Figure 268

Measure the toe in dimension again after the tie rod has been adjusted. Readjust as necessary.

2

Tighten the lock nut (Item 1) [Figure 269] (both sides).

1 P-77895

Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page 61.)

The front axle toe in will need to be measured at the centerline of the front tires, both on the front side (Item 1) [Figure 267] and rear side (Item 2) [Figure 268] of the front axle.

Measure the front centerline of the front tires (Item 1) [Figure 267] and [Figure 268] and write this dimension down.

Measure the rear centerline of the front tires (Item 2) [Figure 268] and write this dimension down.

The front dimension (Item 1) [Figure 267] and [Figure 268] should be 0.08 - 0.31 in. (2 - 8 mm) less than the rear dimension (Item 2) [Figure 268].

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Figure 270

COMPACT TRACTOR STORAGE AND RETURN TO SERVICE Storage

WARNING 2

AVOID INJURY OR DEATH When an engine is running in an enclosed area, fresh air must be added to avoid concentration of exhaust fumes. If the engine is stationary, vent the exhaust outside. Exhaust fumes contain odorless, invisible gases which can kill without warning.

1 P-78951

W-2050-0807

Sometimes it may be necessary to store your compact tractor for an extended period of time. Below is a list of items to perform before extended storage.

•

Thoroughly clean the compact tractor including the engine compartment.

•

Lubricate the compact tractor as shown in the Operation & Maintenance Manual.

•

Replace worn or damaged parts.

•

Park the compact tractor in a dry protected shelter.

•

Lower the loader arms and implement (if equipped) and put the attachment and implement flat on the ground.

•

Put grease on any exposed cylinder rods.

•

Put fuel stabilizer in the fuel tank and run the engine a few minutes to circulate the stabilizer to the pump and fuel injectors.

Lock brake pedals together and engage the parking brake. Press the clutch pedal (Item 1) fully and move the retainer lever (Item 2) [Figure 270] up and latch it to the clutch pedal. Release the clutch pedal and the retainer lever hook will hold the clutch in the disengaged position.

Return To Service After the compact tractor has been in storage, it is necessary to complete this list of items to return the compact tractor to service.

•

Check the engine and hydraulic oil levels; check coolant level.

•

Install a fully charged battery.

•

Remove grease from exposed cylinder rods.

•

Check belt tension.

•

Be sure all shields and guards are in place.

•

Drain and flush the cooling system. Refill with premixed coolant.

•

Lubricate the compact tractor as shown in the Operation & Maintenance Manual.

•

Replace all fluids and filters (engine, hyd. / hydros / trans.).

•

Check tire inflation and remove blocks from under frame.

•

Replace air cleaner filter.

•

Put blocks under the frame to remove weight from the tires.

•

Remove cover from exhaust pipe opening.

•

Depress clutch pedal (Item 1) [Figure 270] to unlatch.

•

Enter the compact tractor and perform the PRESTARTING PROCEDURE. (See PRE-STARTING PROCEDURE on Page 57.) Let the engine run for a few minutes while observing the instrument panels and systems for correct operation.

•

Place all controls in neutral.

•

Remove the battery. Be sure the electrolyte level is correct then charge the battery. Store it in a cool, dry place above freezing temperatures and charge it periodically during storage.

•

Cover the exhaust pipe opening.

•

Operate compact tractor, check for correct function.

•

Tag the compact tractor to indicate that it is in storage condition.

•

Check brake and parking brake function.

•

Stop the engine and check for leaks. Repair as needed.

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SETTING ENGINE VALVE CLEARANCE Description The engine valve clearance should be checked and adjusted at 800 hours.

See your Bobcat dealer for service.

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MACHINE SIGN TRANSLATIONS MACHINE SIGN TRANSLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185 Service Schedule (7125074) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185 Warning (7118012) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .188 Warning (7166857) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191 Warning (7127020) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194 Warning (7118016) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .195 Danger (7118017) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198 Start Engine (7118011) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198 Warning (7157924) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199 Warning (7125076) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199 Danger / Warning (7147821) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200 Warning (7147822) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203 Danger (7147823) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204 Warning (7147824) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204 Warning (7147825) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205 Warning (7157847) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206 Warning (7157924) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206 Caution (7164977) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .206

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MACHINE SIGN TRANSLATIONS Service Schedule (7125074)

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MACHINE SIGN TRANSLATIONS (CONT’D) Service Schedule (7125074) (Cont’d)

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MACHINE SIGN TRANSLATIONS (CONT’D) Service Schedule (7125074) (Cont’d)

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MACHINE SIGN TRANSLATIONS (CONT’D) Warning (7118012)

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MACHINE SIGN TRANSLATIONS (CONT’D) Warning (7118012) (Cont’d)

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MACHINE SIGN TRANSLATIONS (CONT’D) Warning (7118012) (Cont’d)

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MACHINE SIGN TRANSLATIONS (CONT’D) Warning (7166857)

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MACHINE SIGN TRANSLATIONS (CONT’D) Warning (7166857) (Cont’d)

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MACHINE SIGN TRANSLATIONS (CONT’D) Warning (7166857) (Cont’d)

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MACHINE SIGN TRANSLATIONS (CONT’D) Warning (7127020)

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MACHINE SIGN TRANSLATIONS (CONT’D) Warning (7118016)

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MACHINE SIGN TRANSLATIONS (CONT’D) Warning (7118016) (Cont’d)

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MACHINE SIGN TRANSLATIONS (CONT’D) Warning (7118016) (Cont’d)

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MACHINE SIGN TRANSLATIONS (CONT’D) Danger (7118017)

Start Engine (7118011)

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MACHINE SIGN TRANSLATIONS (CONT’D)

Warning (7125076)

Warning (7157924)

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MACHINE SIGN TRANSLATIONS (CONT’D) Danger / Warning (7147821)

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MACHINE SIGN TRANSLATIONS (CONT’D) Danger / Warning (7147821) (Cont’d)

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MACHINE SIGN TRANSLATIONS (CONT’D) Danger / Warning (7147821) (Cont’d)

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MACHINE SIGN TRANSLATIONS (CONT’D) Warning (7147822)

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MACHINE SIGN TRANSLATIONS (CONT’D) Danger (7147823)

Warning (7147824)

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MACHINE SIGN TRANSLATIONS (CONT’D) Warning (7147825)

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MACHINE SIGN TRANSLATIONS (CONT’D) Warning (7157847)

Warning (7157924)

Caution (7164977)

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SPECIFICATIONS COMPACT TRACTOR CAPACITIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .209 Compact Tractor Loader Lift Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209 Ballast (Rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209 Three-Point Hitch Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210 Towing Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210 Maximum Drawbar Tongue Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210 Ballast (Front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210 CT235 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211 Machine Dimensions (Standard Machine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211 Machine Dimensions (With Optional Loader, S/N AL4D00101 & Above and AKPD00101 & Above) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .212 Machine Dimensions (With Optional Loader, S/N A91100101 & Above) . . . . . . . . . . . . . 213 Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214 Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .214 Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215 Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215 Power Take-Off (PTO) System (Rear-PTO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215 Power Take-Off (PTO) System (Mid-PTO Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .215 Drive System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216 Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216 Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216 Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217 Loader (If Equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217

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COMPACT TRACTOR CAPACITIES Ballast (Rear)

Compact Tractor Loader Lift Capacity The compact tractor lift capacity with the loader and standard bucket, correct rear ballast, and tires with the correct load rating is listed in the chart below.

The following items will reduce the loader lift capacity: • Use of larger buckets or attachments which moved the load center forward.

• The loader is equipped with the optional Bob-Tach mounting system.

• If the weight of the rear ballast is reduced.

• Tires with a lower load rating are used.

Loader Lift Capacity With Pin-On Bucket Configuration 1

C

B

The correct rear ballast must be installed on the compact tractor for maximum loader lift capacity. There are two options for installing the correct rear ballast. Option 1 is to install a three-point hitch ballast box (see chart below).

Option 2 is to install a three-point hitch ballast box and fill the rear tires with liquid ballast. Both compact tractor rear tires must be filled to 75% full with calcium chloride mixture of 5 lb. / Gal. of water (or 0,6 kg / liter of water).

Loader Lift Capacity With Optional Bob-Tach Mounting System - Configuration 2

A

C

D

B

7TL S/N AL4D00101 & Above, AKPD00101 & Above (A) 62 in. (1575 mm) (D) 62 in. (1575 mm) Pin-On Bucket Bob-Tach Bucket

Loader Lift Capacity With Optional Bob-Tach Mounting System and Pallet Forks - Configuration 3

C

B

E

7TL S/N A91100101 & Above (A) 60 in. (1524 mm) Pin-On Bucket

(D) 60 in. (1524 mm) Bob-Tach Bucket

Bucket Weight

188 lb. (85 kg)

223 lb. (101 kg)

205 lb. (93 kg)

205 lb. (93 kg)

Rear Ballast Weight (C) without liquid (B) ballast installed

880 lb. (400 kg)

880 lb. (400 kg)

880 lb. (400 kg)

880 lb. (400 kg)

Rear Ballast Weight (C) with liquid (B) ballast installed

646 lb. (294 kg)

646 lb. (294 kg)

646 lb. (294 kg)

646 lb. (294 kg)

Loader lift capacity at full height with Bucket (Model 7TL Loader and Liquid Ballast (B) and or Rear Ballast (C) installed)

Measured at pivot pin

1514 lb. (688 kg)

1417 lb. (644 kg)

1605 lb. (730 kg)

1480 lb. (673 kg)

Measured at 500 mm from pivot

1108 lb. (504 kg)

1032 lb. (469 kg)

1225 lb. (557 kg)

1090 lb. (495 kg)

Loader lift capacity at 59 in. lift height with Bucket (Model 7TL Loader and Liquid Ballast (B) and or Rear Ballast (C) installed)

Measured at pivot pin

1689 lb. (768 kg)

1506 lb. (685 kg)

N/A

N/A

Measured at 500 mm from pivot

1264 lb. (575 kg)

1168 lb. (531 kg)

N/A

N/A

Boom breakout force

Measured at pivot pin

2213 lb. (1006 kg)

2171 lb. (987 kg)

N/A

N/A

Measured at 500 mm from pivot

1644 lb. (747 kg)

1571 lb. (714 kg)

N/A

N/A

Measured at maximum lift height

2420 lb. (1100 kg)

2767 lb. (1258 kg)

N/A

N/A

Measured at 59 in. lift height

2655 lb. (1207 kg)

2878 lb. (1308 kg)

N/A

N/A

Measured at ground level

2194 lb. (997 kg)

1989 lb. (902 kg)

N/A

N/A

N/A

752 lb. (342 kg)

N/A

740 lb. (336 kg)

Bucket rollback force measured at 500 mm from pivot pins

(E) Loader lift capacity at Measured at 24 in. full height with 42 in.

(610 mm) in front of (1067 mm) pallet forks pallet fork frame (Model 7TL Loader and Liquid Ballast (B) and or Rear Ballast (C) installed). Pallet forks weight 364 lb. (165 kg)

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COMPACT TRACTOR CAPACITIES (CONT’D)

Towing Weight

Three-Point Hitch Specifications

The maximum tow weight including the weight of the trailer is listed in chart below.

Examples of the lift capacity of the three-point hitch with front ballast are listed in the chart below.

Maximum Drawbar Tongue Weight

The following items will reduce the Three-Point Hitch lift capacity: •

•

The maximum vertical load that can be applied to the drawbar hitch is listed in chart below.

Implements are used which move the load center rearward.

Ballast (Front) The front mounted loader with attachment can be used as a front ballast. A front ballast kit can be installed on the front of the compact tractor (see chart below).

If the weight of the front ballast is reduced.

Three-Point Hitch Lift Capacity with Front Ballast Kit - Configuration 2

Three-Point Hitch Lift Capacity with NO Front Ballast - Configuration 1

A

B

Three-Point Hitch Lift Capacity with Loader as Front Ballast - Configuration 3

C

D

Towing

E

G

F

B-23617

A Three-Point Hitch Lift Capacity (with NO front ballast)

Measured at 24 in. (610 mm) behind the lift points

665 lb. (302 kg)

Measured at 24 in. (610 mm) behind the lift points

1020 lb. (463 kg)

C Three-Point Hitch Lift Capacity (With Front Ballast Weight Measured at 24 in. (610 mm) E installed - 7TL loader and bucket) behind the lift points

1508 lb. (684 kg)

D Front Ballast Kit Weight

300 lb. (136 kg)

B Three-Point Hitch Lift Capacity (with Front Ballast Kit D installed)

E Front Ballast Weight

7TL loader and bucket installed

F Maximum Drawbar Tongue Weight

1100 lb. (500 kg)

G Tow Weight (Including weight of trailer)

3300 lb. (1500 kg)

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CT235 SPECIFICATIONS Machine Dimensions (Standard Machine) • •

Dimensions are given for a compact tractor equipped with tires as shown in the table below. All dimensions are shown in inches. Respective metric dimensions are given in millimeters enclosed by parentheses.

Where applicable, specification conform to SAE, ANSI or ISO standards and are subject to change without notice.

G

H

J

K

A

B F

C E

D

66.1 in.

(1679 mm) 107.8 in.

(2735 mm) 122.2 in.

(3104 mm)

MS-2573S

AG TIRES

GENERAL PURPOSE TIRES

TURF TIRES

A

97.0 (2464 mm)

95.3 (2420 mm)

96.4 (2449 mm)

B

66.5 (1690 mm)

64.8 (1645 mm)

65.9 (1674 mm)

C

33.8 (859 mm)

32.1 (814 mm)

33.2 (843 mm)

D

11.0 (280 mm)

9.3 (236 mm)

10.4 (265 mm)

D *

11.0 (280 mm)

9.3 (236 mm)

10.4 (265 mm)

E

8.2 (209 mm)

6.5 (164 mm)

7.6 (193 mm)

F

58.7 (1491 mm)

57.0 (1447 mm)

58.1 (1476 mm)

G

51.1 (1298 mm)

54.0 (1372 mm)

53.1 (1349mm)

H

43.9 (1115 mm)

45.5 (1156 mm)

44.7 (1135 mm)

J

44.1 (1121 mm)

47.3 (1202 mm)

49.3 (1252 mm)

J +

52.7 (1339 mm)

N/A

N/A

K

55.4 (1407 mm)

63.9 (1623 mm)

63.0 (1600 mm)

K +

63.9 (1623 mm)

N/A

N/A

* Equipped with optional mid PTO.

+ Adjustable AG Rims set to maximum width.

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CT235 SPECIFICATIONS (CONT’D) Machine Dimensions (With Optional Loader, S/N AL4D00101 & Above and AKPD00101 & Above) •

• •

Dimensions are given for a compact tractor equipped with tires as shown in the table below and the optional loader and bucket and may vary with other types of buckets and tires. All dimensions are shown in inches. Respective metric dimensions are given in millimeters enclosed by parentheses.

Where applicable, specification conform to SAE, ANSI or ISO standards and are subject to change without notice.

Always use tires with the proper load rating.

62.0 in.

(1575 mm)

H F

A B C D

G

E AG TIRES

J

NA5084

GENERAL PURPOSE TIRES

TURF TIRES

Pin-On Bucket

Bob-Tach Bucket

Pin-On Bucket

Bob-Tach Bucket

Pin-On Bucket

Bob-Tach Bucket

A

103.1 (2619 mm)

105.8 (2687 mm)

101.8 (2586 mm)

104.5 (2655 mm)

102.5 (2604 mm)

105.2 (2672 mm)

B

85.4 (2169 mm)

85.4 (2169 mm)

84.1 (2136 mm)

84.1 (2136 mm)

84.8 (2154 mm)

84.8 (2154 mm)

C

79.7 (2024 mm)

80.2 (2037 mm)

78.4 (1991 mm)

78.9 (2005 mm)

79.1 (2009 mm)

79.6 (2022 mm)

D

66.5 (1689 mm)

64.7 (1643 mm)

65.2 (1656 mm)

63.4 (1611 mm)

65.9 (1674 mm)

64.1 (1628 mm)

E

5.9 (150 mm)

5.4 (137 mm)

7.2 (183 mm)

6.7 (170 mm)

6.5 (165 mm)

6.0 (152 mm)

F

32.5 (826 mm)

35.7 (907 mm)

32.5 (826 mm)

35.7 (907 mm)

32.5 (826 mm)

35.7 (907 mm)

G

34°

27°

34°

27°

34°

27°

H

46°

46°

46°

46°

46°

46°

J

58.9 (1495 mm)

61.9 (1572 mm)

58.9 (1495 mm)

61.9 (1572 mm)

58.9 (1495 mm)

61.9 (1572 mm)

TURNING RADIUS (WITHOUT BRAKES) = 134 in. (3404 mm)

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CT235 SPECIFICATIONS (CONT’D) Machine Dimensions (With Optional Loader, S/N A91100101 & Above) •

• •

Dimensions are given for a compact tractor equipped with tires as shown in the table below and the optional loader and bucket and may vary with the other types of buckets and tires. All dimensions are shown in inches. Respective metric dimensions are given in millimeters enclosed by parentheses.

Where applicable, specification conform to SAE, ANSI or ISO standards and are subject to change without notice.

Always use tires with the proper load rating.

60.0 in.

(1524 mm)

A

H B

F C D

G

E

J MS-2574S

Dimensions shown are for Pin-ON Bucket Only AG TIRES

GENERAL PURPOSE TIRES

TURF TIRES

A

105.5 (2680 mm)

104.9 (2664 mm)

103.8 (2636 mm)

B

84.9 (2157 mm)

84.3 (2141 mm)

83.2 (2113 mm)

C

80.2 (2038 mm)

79.6 (2022 mm)

78.5 (1994 mm)

D

68.6 (1743 mm)

68.0 (1727 mm)

66.9 (1699 mm)

E

5.8 (148 mm)

5.2 (132 mm)

4.1 (104 mm)

F

27.5 (699 mm)

27.5 (699 mm)

27.5 (699 mm)

G

21°

21°

21°

H

46°

46°

46°

J

58.0 (1473 mm)

58.0 (1473 mm)

58.0 (1473 mm)

TURNING RADIUS (WITHOUT BRAKES) = 134 in. (3404 mm) 213

CT235 Operation & Maintenance Manual

CT235 SPECIFICATIONS (CONT’D) Performance Operating Weights

S/N: A9JY11001 & Above

With Loader S/N: AL4D00101 & Above, AKPD00101 & Above

With Loader S/N: A91100101 & Above

CT235 with rear ballast [880 lb. (440 kg)], without liquid ballast, with loader and standard Pin-ON Bucket

4745 lb. (2152 kg)

4815 lb. (2184 kg)

CT235 with rear ballast [880 lb. (440 kg)], without liquid ballast, with loader and standard Bob-Tach Bucket

4850 lb. (2200 kg)

4972 lb. (2255 kg)

Loader with standard Pin-ON Bucket

531 lb. (241 kg)

576 lb. (261 kg)

Loader with standard Bob-Tach Bucket

663 lb. (301 kg)

735 lb. (333 kg)

CT235 Standard Machine Only

3056 lb. (1386 kg)

Weight: Loader and bucket Only

Controls Vehicle Steering

Steering Wheel

Speed Range

Lever in left console (Low - Neutral - Medium - Neutral - High)

Transmission

Hydrostatic - single foot pedal on the right floor console

Loader Hydraulics (If Equipped) - Lift and Tilt

Joystick Control Lever

Rear Remote Hydraulics (If Equipped) - Rear Auxiliary

Lever(s) in right console

PTO (If Equipped)

Lever(s) in left console

Engine

Hand lever engine speed control; key-type starter switch

Clutch

Pedal in left floor console

Starting Aid

Automatic Glow Plugs - key activated

Brake Pedals

Two foot pedals activate two wet discs

Parking Brake

Lever activated with brake pedals engaged

Engine Make / Model

Daedong 3A165LWH Interim Tier IV

Fuel / Cooling

Diesel / Liquid (Indirect Injection)

Horsepower, Maximum

34 HP (25,4 kW) @ 2600 RPM

High Idle RPM

2800 RPM

Low Idle RPM

1000 RPM

Number of Cylinders

3

Displacement

100.5 cu. in. (1,6 L)

Bore/Stroke

3.42 / 3.64 in. (87,0 mm / 92,4 mm)

Lubrication

Pressure System with Filter

Crankcase Ventilation Air Cleaner

Closed Breathing Dry replaceable paper cartridge (Dual Element)

Ignition

Diesel-Compression

Engine Coolant

Ethylene Glycol / Water Mixture

Starting Aid

Automatic Glow Plugs

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CT235 SPECIFICATIONS (CONT’D) Hydraulic System Pump Type

Tandem Engine driven, gear type

Steering Pump Capacity

4.31 GPM (16,3 L/min.) @ 2600 RPM

Implement Pump Capacity

7.94 GPM (30,1 L/min.) @ 2600 RPM

System Relief at Quick Couplers

2611 PSI (180 bar)

Filter (Hydraulic)

Full flow replaceable, 88 - 118 micron pore size

Steering Cylinders

single acting, Bore: 1.72 in. (43,8 mm) Rod: 1.38 in. (35,0 mm) Stroke: 7.28 in. (185,0 mm)

Control Valve - Loader (if equipped)

Joystick control lever operated, open center, series type with float detent on lift.

Control Valve - Rear Remote Auxiliary Hydraulic (if equipped)

Lever(s) operated, open center, series type.

(Full flow detent in section one on both the A and B coupler)

Fluid Lines

Metric tubelines, hoses and fittings

Fluid Type (Hydraulic / Hydrostatic / Transmission)

FLUID, Transmission / Differential

Hydraulic Function Time (If Equipped): Lift Arms Bucket

Raise 3.1 Seconds Dump 2.8 Second

Lower 2.1 Seconds Rollback 2.8 Seconds

Electrical Alternator

Belt driven, 50 amps, open

Battery

12 volts, 600 cold cranking amps @ 0° F (-18° C), 115 minute reserve capacity

Starter

12 volts, gear reduction type, 1.21 HP (0,9 kW)

Instrumentation

Gauges: Engine Coolant Temperature, Fuel Gauge, Engine RPM LCD Display: Hourmeter, Warning lights (Red): Parking Brake, Low Engine Oil Pressure, Low Battery Voltage.

Indicator Lights (Amber): Glow Plugs Activated, PTO Activated (Rear-PTO and Mid-PTO).

Indicator Lights (Green): Left and Right Turn Indicator.

Indicator Lights (Blue): High Beam Indicator.

Power Take-Off (PTO) System (Rear-PTO) Rear-PTO

Live - SAE 1-3/8 inch 6 tooth spline

PTO Type Operating Speed

TYPE

1 per ASABE S203

540 RPM @ 2520 RPM engine speed

PTO Power

26.5 HP (19,8 kW)

Power Take-Off (PTO) System (Mid-PTO Optional) Mid-PTO Operating Speed

Live - 1.0 inch 15 tooth spline ASABE S431 2000 RPM @ 2500 RPM engine speed

PTO Power

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CT235 SPECIFICATIONS (CONT’D) Drive System Main Drive

Fully hydrostatic, 4-wheel drive (rear wheel drive with front wheel assist)

Transmission

Hydrostatic Drive with Low - Medium - High speed select lever

Final Drive

Front and rear differentials

Wheel Bolts / Nuts

Front Axle

Rear Axle

four bolts = Torque 62 ft.-lb. (84 N•m) two nuts = Torque 50 ft.-lb. (68 N•m)

four bolts = Torque 160 ft.-lb. (215 N•m) two nuts = Torque 160 ft.-lb. (215 N•m)

Differential

Differentials provided in both axles.

Rear includes pedal activated differential lock.

Differential Fluid (Front)

SAE 80W-90 gear lube

Differential Fluid (Rear)

See Hydraulic / Hydrostatic / Transmission information

Travel Speed Range

AG Tires

Forward speed:

Low Range: 0 - 3.3 mph (0 - 5,3 km / hr.), Medium Range: 0 - 6.4 mph (0 - 10,3 km / hr.), High Range: 0 - 13.1 mph (0 - 20,9 km / hr.)

Reverse speed:

Low Range: 0 - 2.2 mph (0 - 3,5 km / hr.), Med Range: 0 - 4.3 mph (0 - 6,9 km / hr.), High Range: 0 - 8.7 mph (0 - 14,0 km / hr.)

Turf Tires

General Purpose Tires

Low Range: 0 - 3.0 mph Low Range: 0 - 3.2 mph (0 - 4,8 km / hr.), (0 - 5,1 km / hr.), Medium Range: 0 - 6.2 mph (0 - Medium Range: 0 - 5.8 mph (0 - 9,3 km / hr.), 10,0 km / hr.), High Range: 0 - 11.9 mph High Range: 0 - 12.6 mph (0 - 19,2 km / hr.)

(0 - 20,3 km / hr.)

Low Range: 0 - 2.1 mph (0 - 3,4 km / hr.), Med Range: 0 - 4.1 mph (0 - 6,6 km / hr.), High Range: 0 - 8.4 mph (0 - 13,5 km / hr.)

Low Range: 0 - 2.0 mph (0 - 3,2 km / hr.), Med Range: 0 - 3.9 mph (0 - 6,3 km / hr.), High Range: 0 - 7.9 mph (0 - 12,7 km / hr.)

Steering Steering Type

Load Reaction Power Steering

Capacities Fuel

7.9 Gal. (30,0 L)

Engine Lubrication & Filter

6.1 qt. (5,8 L)

Engine Cooling System

8.4 qt. (7,9 L)

Hydraulic/Hydrostatic/Transmission Reservoir

8.1 Gal. (30,7 L)

Front Axle

4.75 qt. (4,5 L) each

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CT235 SPECIFICATIONS (CONT’D) Tires FRONT TIRES

REAR TIRES

Standard

Ag 7 - 14 (8 ply)

Ag 11.2 - 24 (6 ply)

Optional

Turf 27 x 8.5 -15 (4 ply) General Purpose 25 x 8.5 -14 (6 ply)

Turf 41 x 14 - 20 (4 ply) General Purpose 15 - 19.5 (8 ply)

Recommended Inflation Pressure

Without Loader

With Loader *

With or Without Loader

Ag

48 PSI (331 kPa)

63 PSI (434 kPa)

26 PSI (179 kPa)

Turf

30 PSI (207 kPa)

39 PSI (269 kPa)

25 PSI (172 kPa)

General Purpose

50 PSI (345 kPa)

50 PSI (345 kPa)

40 PSI (276 kPa)

* Reduce travel speed to 5 MPH maximum with a fully loaded bucket.

Maximum tire inflation pressures for loader use are based on a 5 MPH cyclic load.

NOTE: Always use tires with the proper load rating.

NOTE: Foam filled tires are NOT approved for use on the compact tractor. Axle damage may occur with foam filled tires. Warranty will be void if foam filled tires are used on this machine.

Loader (If Equipped) AL4D00101 & Above, AKPD00101 & Above

A91100101 & Above

2611 PSI (180 bar)

2611 PSI (180 bar)

Double-acting; lift and tilt

Double-acting; lift and tilt

Bore Diameter: Lift Cylinder Tilt Cylinder

1.75 in. (44,5 mm) 1.75 in. (44,5 mm)

1.75 in. (44,5 mm) 1.75 in. (44,5 mm)

Rod Diameter: Lift Cylinder Tilt Cylinder

1.125 in. (28,6 mm) 1.125 in. (28,6mm)

1.125 in. (28,6 mm) 1.125 in. (28,6mm)

Stroke: Lift Cylinder Tilt Cylinder

15.75 in. (400,0 mm) 15.75 in. (400,0 mm)

16.44 in. (417,6 mm) 15.38 in. (390,6 mm)

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System Relief at Quick Couplers Hydraulic Cylinders

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WARRANTY WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221 WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222

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WARRANTY

WARRANTY Bobcat Compact Tractor (North America) Bobcat Company warrants to its authorized dealers and authorized dealers of Bobcat Equipment Ltd., who in turn warrant to the owner, that each new Bobcat Compact Tractor will be free from proven defects in material and workmanship with respect to (i) all components of the product except as otherwise specified herein for twenty four (24) months or 2000 hours (whichever occurs first), (ii) the driveline components *, for thirty six (36) months or 2000 hours (whichever occurs first), (iii) Bobcat brand tires, for twelve (12) months on a prorated basis based on the remaining depth of the tire at the time any defect is discovered, and (iv) Bobcat brand batteries, for twelve (12) months with an additional twelve (12) months provided that Bobcat Company shall only reimburse a fixed portion of the cost of replacing the battery during such additional twelve months. The foregoing time periods shall all commence after delivery by the authorized Bobcat dealer to the original buyer. * Driveline components consist of: for the Engine: the crankcase, cylinder head, front gear case, valve cover pans, and all parts contained therein, plus the fuel injection system pump, nozzles, and high pressure lines and for the Power Train: clutch housing, transmission case, differential and final drive housing, and all parts contained therein, plus the drive axles and external driveshafts.

All serial numbered attachments (eg. compact tractor loader) and implements (eg. three-point auger) are covered under their respective warranties.

During the warranty period, the authorized Bobcat dealer shall repair or replace, at Bobcat Company's option, without charge for parts and labor, any part of the Bobcat product except as otherwise specified herein which fails because of defects in material or workmanship. The owner shall provide the authorized Bobcat dealer with prompt written notice of the defect and allow reasonable time for repair or replacement.

Bobcat Company may, at its option, require failed parts to be returned to the factory. Travel time of mechanics and transportation of the Bobcat product to the authorized Bobcat dealer for warranty work are the responsibility of the owner. The remedies provided in this warranty are exclusive.

This warranty does not apply to tires (except Bobcat brand tires). The owner shall rely solely on the warranty, if any, of the respective manufacturers thereof. This warranty does not cover replacement of scheduled service items such as oil, filters, tune-up parts, and other high-wear items. This warranty does not cover damages resulting from abuse, accidents, alterations, use of the Bobcat product with any accessory or attachment not approved by Bobcat Company, air flow obstructions, or failure to maintain or use the Bobcat product according to the instructions applicable to it.

THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES AND CONDITIONS, EXCEPT THE WARRANTY OF TITLE. BOBCAT COMPANY DISCLAIMS ALL OTHER WARRANTIES AND CONDITIONS, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL BOBCAT COMPANY OR THE AUTHORIZED BOBCAT DEALER BE LIABLE FOR ANY SPECIAL, INCIDENTAL, INDIRECT OR CONSEQUENTIAL DAMAGES WHATSOEVER, INCLUDING, BUT NOT LIMITED TO, LOSS OR INTERRUPTION OF BUSINESS, LOST PROFITS, OR LOSS OF MACHINE USE, WHETHER BASED ON CONTRACT, WARRANTY, TORT, NEGLIGENCE, STRICT LIABILITY, STATUTE OR OTHERWISE, EVEN IF BOBCAT COMPANY OR THE AUTHORIZED BOBCAT DEALER HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. THE TOTAL LIABILITY OF BOBCAT COMPANY AND THE AUTHORIZED BOBCAT DEALERS WITH RESPECT TO THE PRODUCT AND SERVICES FURNISHED HEREUNDER SHALL NOT EXCEED THE PURCHASE PRICE OF THE PRODUCT UPON WHICH SUCH LIABILITY IS BASED.

6986646 (2-09)

Printed in U.S.A.

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WARRANTY

WARRANTY Bobcat Attachments Bobcat Company warrants to its authorized dealers and authorized dealers of Bobcat Equipment Ltd., who in turn warrant to the original owner, that each new Bobcat attachment will be free from proven defects in material and workmanship for twelve (12) months after delivery by the authorized Bobcat dealer to the original buyer.

During the warranty period, the authorized Bobcat dealer shall repair or replace, at Bobcat Company’s option, without charge for parts and labor, any part of the Bobcat product which fails because of defects in material or workmanship. The owner shall provide the authorized Bobcat dealer with prompt written notice of the defect and allow reasonable time for replacement or repair. Bobcat Company may, at its option, require failed parts to be returned to the factory. Travel time of mechanics and transportation of the Bobcat product to the authorized Bobcat dealer for warranty work are the responsibility of the owner. The remedies provided in this warranty are exclusive.

This warranty does not cover replacement of scheduled service items and high wear items. The owner shall rely solely on the warranty, if any, of the respective manufacturers thereof. This warranty does not cover damages resulting from abuse, accidents, alterations, use of the Bobcat product as an attachment on any equipment not approved by Bobcat Company, air flow obstructions, or failure to maintain or use the Bobcat product according to the instructions applicable to it.

THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES AND CONDITIONS, EXCEPT THE WARRANTY OF TITLE. BOBCAT COMPANY DISCLAIMS ALL OTHER WARRANTIES AND CONDITIONS, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL BOBCAT COMPANY OR THE AUTHORIZED BOBCAT DEALER BE LIABLE FOR ANY SPECIAL, INCIDENTAL, INDIRECT OR CONSEQUENTIAL DAMAGES, WHATSOEVER, INCLUDING, BUT NOT LIMITED TO, LOSS OR INTERRUPTION OF BUSINESS, LOST PROFITS, OR LOSS OF MACHINE USE, WHETHER BASED ON CONTRACT, WARRANTY, TORT, NEGLIGENCE, STRICT LIABILITY, STATUTE OR OTHERWISE, EVEN IF BOBCAT COMPANY OR THE AUTHORIZED BOBCAT DEALER HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. THE TOTAL LIABILITY OF BOBCAT COMPANY AND THE AUTHORIZED BOBCAT DEALERS WITH RESPECT TO THE PRODUCT AND SERVICES FURNISHED HEREUNDER SHALL NOT EXCEED THE PURCHASE PRICE OF THE PRODUCT UPON WHICH SUCH LIABILITY IS BASED.

6570124 (2-09)

Printed in U.S.A.

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ALPHABETICAL INDEX AIR CLEANER SERVICE . . . . . . . . . . . . . . 146 ALTERNATOR BELT . . . . . . . . . . . . . . . . . 173 ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . 62 AXLE TOE IN . . . . . . . . . . . . . . . . . . . . . . . 179 BACK-UP ALARM SYSTEM . . . . . . . . . . . 135 BALLAST (OPTIONAL) . . . . . . . . . . . . . . . . 88 BOBCAT COMPANY IS IS0 9001 CERTIFIED .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .7 BOB-TACH (HAND LEVER) . . . . . . . . . . . . 178 BRAKE PEDALS . . . . . . . . . . . . . . . . . . . . . 39 BRAKE SYSTEM . . . . . . . . . . . . . . . . . . . . 138 CLUTCH PEDAL . . . . . . . . . . . . . . . . . . . . . 40 CLUTCH SYSTEM . . . . . . . . . . . . . . . . . . . 147 COMPACT TRACTOR CAPACITIES . . . . . 209 COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL LOADER AND REAR BALLAST) . . . . . . . . . . . . . . . . . . . . . . . . . . 11 COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL THREE-POINT IMPLEMENT AND FRONT BALLAST) . . . . 12 COMPACT TRACTOR IDENTIFICATION . . 10 COMPACT TRACTOR STORAGE AND RETURN TO SERVICE . . . . . . . . . . . . . . . 180 CRUISE CONTROL LEVER . . . . . . . . . . . . 43 CRUISE CONTROL . . . . . . . . . . . . . . . . . . 140 CT235 SPECIFICATIONS . . . . . . . . . . . . . 211 DAILY INSPECTION . . . . . . . . . . . . . . . . . . 55 DELIVERY REPORT . . . . . . . . . . . . . . . . . . . 9 DIFFERENTIAL LOCK PEDAL . . . . . . . . . . 42 DIFFERENTIAL LOCK . . . . . . . . . . . . . . . . 172 DRAWBAR . . . . . . . . . . . . . . . . . . . . . . . . . . 51 ELECTRICAL SYSTEM . . . . . . . . . . . . . . . 158 EMERGENCY EXITS (WHEN EQUIPPED WITH CAB) . . . . . . . . . . . . . . . . . . . . . . . . . . 37 ENGINE COOLING SYSTEM . . . . . . . . . . 155 ENGINE COVER . . . . . . . . . . . . . . . . . . . . 144 ENGINE LUBRICATION SYSTEM . . . . . . . 153 ENGINE SIDE PANEL . . . . . . . . . . . . . . . . 145 ENGINE SPEED CONTROL LEVER . . . . . . 37 FEATURES, ACCESSORIES AND ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . 13 FIRE PREVENTION . . . . . . . . . . . . . . . . . . . 21 FRONT AXLE . . . . . . . . . . . . . . . . . . . . . . . 171 FRONT WHEEL ASSIST (4WD) LEVER . . . 44

FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . 149 HYDRAULIC / HYDROSTATIC / TRANSMISSION SYSTEM . . . . . . . . . . . . 164 IMPLEMENT . . . . . . . . . . . . . . . . . . . . . . . . . 71 INSTRUMENT PANEL . . . . . . . . . . . . . . . . 163 JOYSTICK CONTROL LEVER (IF EQUIPPED) . . . . . . . . . . . . . . . . . . . . . . . . 142 LOADER CONTROLS (IF EQUIPPED) . . . . 47 LOADER INSTALLATION AND REMOVAL 116 LOADER INSTALLATION . . . . . . . . . . . . . . 111 LUBRICATING THE COMPACT TRACTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174 MACHINE SIGN TRANSLATIONS . . . . . . . 185 MACHINE SIGNS (DECALS) . . . . . . . . . . . . 23 MAINTENANCE SAFETY . . . . . . . . . . . . . 129 MONITORING THE INSTRUMENT PANEL . 60 OPERATING PROCEDURE . . . . . . . . . . . . . 91 OPERATOR CONTROLS AND INSTRUMENT PANELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 OPERATOR SAFETY WARNINGS . . . . . . . . 1 PARKING BRAKE SYSTEM . . . . . . . . . . . . 136 PARKING BRAKE . . . . . . . . . . . . . . . . . . . . . 38 PIVOT PINS . . . . . . . . . . . . . . . . . . . . . . . . 177 POWER TAKE-OFF (PTO) . . . . . . . . . . . . . . 54 POWER TAKE-OFF (PTO) . . . . . . . . . . . . . . 83 PRE-STARTING PROCEDURE . . . . . . . . . . 57 PTO LEVER (MID) (IF EQUIPPED) . . . . . . 142 PTO LEVER (REAR) . . . . . . . . . . . . . . . . . 141 PUBLICATIONS AND TRAINING RESOURCES . . . . . . . . . . . . . . . . . . . . . . . . 25 REAR (REMOTE) AUXILIARY HYDRAULIC LEVER (IF EQUIPPED) . . . . . . . . . . . . . . . 142 REAR AUXILIARY HYDRAULICS (IF EQUIPPED) . . . . . . . . . . . . . . . . . . . . . . . . . 49 REGULAR MAINTENANCE ITEMS . . . . . . . . 7 ROLL-OVER PROTECTIVE STRUCTURE (ROPS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143 ROLL-OVER PROTECTIVE STRUCTURE (ROPS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 SAFETY INSTRUCTIONS . . . . . . . . . . . . . . 17 SAFETY INTERLOCK SYSTEM (NEUTRAL START) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132 SAFETY INTERLOCK SYSTEM (NEUTRAL START) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

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SAFETY INTERLOCK SYSTEM (OPERATING) . . . . . . . . . . . . . . . . . . . . . . 133 SAFETY INTERLOCK SYSTEM (OPERATING) . . . . . . . . . . . . . . . . . . . . . . . 35 SEAT BELT . . . . . . . . . . . . . . . . . . . . . . . . . 134 SERIAL NUMBER LOCATIONS . . . . . . . . . . 8 SERVICE SCHEDULE . . . . . . . . . . . . . . . . 131 SETTING ENGINE VALVE CLEARANCE . 181 SPARK ARRESTOR MUFFLER . . . . . . . . . 167 SPEED RANGE LEVER . . . . . . . . . . . . . . . . 41 STARTING THE ENGINE . . . . . . . . . . . . . . . 59 STEERING WHEEL . . . . . . . . . . . . . . . . . . . 45 STOPPING THE COMPACT TRACTOR . . . 61 SUPPORTING THE COMPACT TRACTOR ON JACKSTANDS . . . . . . . . . . . . . . . . . . . . . . 168 THREE-POINT HITCH POSITION LEVER 142 THREE-POINT HITCH . . . . . . . . . . . . . . . . . 52 TIRE MAINTENANCE . . . . . . . . . . . . . . . . 169 TOWING THE COMPACT TRACTOR . . . . 106 TRANSPORTING THE COMPACT TRACTOR ON A TRAILER . . . . . . . . . . . . . . . . . . . . . 107 TRAVEL CONTROL PEDAL . . . . . . . . . . . 140 TRAVEL CONTROL PEDAL . . . . . . . . . . . . 41 TREAD WIDTH . . . . . . . . . . . . . . . . . . . . . . 90 WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . 221 WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . 222

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