Bobcat CT230 Compact Tractor Operation & Maintenance Manual 230 6986531 (5-09) - PDF DOWNLOAD

Operation & Maintenance Manual CT230 Compact Tractor S/N A59C11001 & Above

6986531 (11-08) Revised (5-09) (2)

Printed in U.S.A.

© Bobcat Company 2009

OPERATOR SAFETY WARNINGS CORRECT

Operator must have instructions before operating the machine.

Untrained operators can cause injury or death.

WARNING

W-2001-0502

Safety Alert Symbol: This symbol with a warning statement, means: “Warning, be alert! Your safety is involved!” Carefully read the message that follows.

B-23565

Use only attachments and implements approved by Bobcat Company for this machine.

WRONG

B-23558A

B-23559A

Never carry riders.

Always carry load as low as possible. Slow down when turning.

Load, unload, and turn on flat level ground.

Use correct ballast.

Keep bystanders away from work area.

WRONG

WRONG

B-23525A

B-23561A

load

Never use machine as a man lift or work platform.

WRONG

WRONG

machine

B-23555

Never use machine without operator ROPS. Fasten seat belt when the ROPS is up.

B-23562

Never exceed capacities.

WRONG

B-23529A

WRONG

Do not use machine in atmosphere with explosive dust, explosive gas, or where exhaust can contact flammable material.

Never use the machine without instructions. See machine signs (decals), Operation & Maintenance Manual, and Operator’s Handbook.

CORRECT

CORRECT

Use ROPS and fasten seat belt snugly.

Always keep arms and feet inside the operator’s area.

P-90216

Never leave machine with loader arms up or implement raised.

To park, engage PARKING BRAKE, put all controls in NEUTRAL, move PTO lever(s) to OFF, put attachment and implement flat on the ground and stop the engine.

B-23523A

Engage PARK BRAKE before leaving machine.

Put all controls in neutral when starting.

SAFETY EQUIPMENT The machine must be equipped with safety items necessary for each job. Ask your dealer for information on the safe use of attachments and accessories.

1.

2.

3.

4.

5.

6.

7.

SEAT BELTS: Check fasteners, check for damaged webbing or buckle.

ROPS: It must be maintained in good condition with all fasteners tight.

OPERATOR’S HANDBOOK: Must be on the machine.

SAFETY SIGNS (DECALS): Replace if damaged.

SAFETY INTERLOCK SYSTEM: Check function.

GRAB HANDLES: Replace if damaged.

PARKING BRAKE: Check adjustment.

1

OSW52-0409

FOREWORD

CONTENTS FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . III SAFETY & TRAINING RESOURCES . . . . . . . . . . . . . . . . . . . . . . . XIII OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-1 LOADER SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .LS-1 PREVENTIVE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . PM-1 MACHINE SIGN TRANSLATIONS . . . . . . . . . . . . . . . . . . . . . . MST-1 SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-1 WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WARRANTY-1 ALPHABETICAL INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . INDEX-1 CALIFORNIA PROPOSITION 65 WARNING

SAFETY & TRAINING RESOURCES OPERATING INSTRUCTIONS (OI) LOADER SYSTEM (LS) PREVENTIVE MAINTENANCE (PM) MACHINE SIGN TRANSLATIONS (MST)

Diesel Engine Exhaust And Some Of Its Constituents Are Known To The State Of California To Cause Cancer, Birth Defects And Other Reproductive Harm.

REFERENCE INFORMATION Write the correct information for YOUR Machine in the spaces below. Always use these numbers when referring to your Bobcat product.

SPECIFICATIONS (SPEC)

Compact Tractor Serial Number

WARRANTY

Engine Serial Number

ALPHABETICAL INDEX NOTES:

YOUR BOBCAT DEALER: ADDRESS: PHONE:

Bobcat Company P.O. Box 128 Gwinner, ND 58040-0128 I

CT230 Operation & Maintenance Manual

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CT230 Operation & Maintenance Manual

FOREWORD

FOREWORD This Operation & Maintenance Manual was written to give the owner/operator instructions on the safe operation and maintenance of the Compact Tractor. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR MACHINE. If you have any questions, see your Bobcat dealer.

BOBCAT COMPANY IS ISO 9001:2000 CERTIFIED . . . . . . . . . . . . . . . . V COMPACT TRACTOR IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . VIII COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL LOADER AND REAR BALLAST) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IX COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL THREEPOINT IMPLEMENT AND FRONT BALLAST) . . . . . . . . . . . . . . . . . . . . . X DELIVERY REPORT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VII FEATURES, ACCESSORIES AND ATTACHMENTS . . . . . . . . . . . . . . . . XI Implements - Mid-Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XI Implements - Three-Point Hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XI Loader (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XI Options And Field Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XI Standard Items. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XI

SYSTEM SETUP & ANALYSIS

TRANSLATIONS

REGULAR MAINTENANCE ITEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V SERIAL NUMBER LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VI Compact Tractor Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VI Engine Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VI Loader Serial Number (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VI

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CT230 Operation & Maintenance Manual

IV

CT230 Operation & Maintenance Manual

BOBCAT COMPANY IS ISO 9001:2000 CERTIFIED

ISO 9001:2000 is an international standard that controls the processes and procedures which we use to design, develop, manufacture and distribute Bobcat products.

British Standards Institute (BSI) is the Certified Registrar Bobcat Company chose to assess the Company’s compliance with the ISO 9001:2000 standard. The BSI registration certifies that Bobcat's manufacturing facilities in Gwinner and Bismarck, North Dakota (North America), Pontchateau (France), Dobris (Czech Republic) and the Bobcat corporate offices (Gwinner, Bismarck & West Fargo) in North Dakota are in compliance with ISO 9001:2000. Only certified assessors, like BSI, can grant registrations.

ISO 9001:2000 means that as a company we say what we do and do what we say. In other words, we have established procedures and policies, and we provide evidence that the procedures and policies are followed.

CALIFORNIA PROPOSITION 65 WARNING Diesel Engine Exhaust And Some Of Its Constituents Are Known To The State Of California To Cause Cancer, Birth Defects And Other Reproductive Harm.

REGULAR MAINTENANCE ITEMS ENGINE OIL FILTER 6696286

BATTERY 6674687 FLUID, Transmission / Differential 6687120 - (1 qt.)

6988098 - (1 Gal.) 6988099 - (2 Gal.)

FUEL FILTER 6695912

AIR FILTER - Primary = 6666333 AIR FILTER - Inner = 6666334

COOLANT PRESSURE CAP 6697200 ETHYLENE GLYCOL ANTI-FREEZE, 6988096 Premixed [-34 F (-37C)] 6988097 Concentrate PREMIUM GEAR LUBRICANT (80w - 90) 6903121 - (1 qt.)

HYDROSTATIC FILTER 6695914 HYDRAULIC FILTER 6695913 MOTOR OIL 6903105 ………

6903106 ………

6903113 ………

SAE 15W/40 CE/SG (12 qt.)

SAE 15W/40 CE/SG (1 Gal.) SAE 15W/40 CE/SG (2.5 Gal.)

6903107 ………

6903108 ………

6903112 ………

GREASE 6903122 ………

SAE 10W/30 CE/SG (12 qt.)

SAE 10W/30 CE/SG (1 Gal.) SAE 10W/30 CE/SG (2.5 Gal.) MULTI PURPOSE # 2 6903122 - (14 oz. tube)

MOTOR OIL 6903109 ……… SAE 30W CE/SG (12 qt.)

6903110 ……… SAE 30W CE/SG (1 Gal.) 6903111 ……… SAE 30W CE/SG (2.5 Gal.)

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CT230 Operation & Maintenance Manual

SERIAL NUMBER LOCATIONS

Engine Serial Number

Always use the serial number of the compact tractor when requesting service information or when ordering parts. Early or later models (identification made by serial number) may use different parts, or it may be necessary to use a different procedure in doing a specific service operation.

Figure 2

1

Figure 1

P-78998

The engine serial number is located on the engine valve cover (Item 1) [Figure 2].

P-78999

Loader Serial Number (Optional) Figure 3

Compact Tractor Serial Number The compact tractor serial number plate is located on the left front corner of the frame [Figure 1].

1

Explanation of machine Serial Number: XXXX XXXXX Module 2. - Production Sequence (Series) Module 1. - Model / Engine Combination 1. The four digit Model/Engine Combination Module number identifies the model number and engine combination.

P-80999

The loader serial number is located on the right loader arm (Item 1) [Figure 3].

2. The five digit Production Sequence Number identifies the order which the compact tractor is produced.

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CT230 Operation & Maintenance Manual

DELIVERY REPORT Figure 4

B-16315

The delivery report must be filled out by the dealer and signed by the owner or operator when the compact tractor is delivered. An explanation of the form must be given to the owner. Make sure it is filled out completely [Figure 4].

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CT230 Operation & Maintenance Manual

COMPACT TRACTOR IDENTIFICATION

z ROLL-OVER PROTECTIVE STRUCTURE (ROPS) OPERATOR’S SEAT WITH SEAT BELT AND SEAT SWITCH

STEERING WHEEL

DIRECTIONAL SIGNAL / HAZARD / FLASHER LIGHTS

HEAD LIGHTS

GRAB HANDLE (2)

* TIRES OPERATION & MAINTENANCE MANUAL

* REAR (REMOTE) HYDRAULIC COUPLERS

* SLOW MOVING VEHICLE (SMV) EMBLEM

OPERATOR’S HANDBOOK

THREE-POINT HITCH ADJUSTABLE TOP LINK PTO SHIELD THREE-POINT HITCH LOWER LINK (2)

TRAVEL CONTROL PEDAL

REAR LIGHTS

DRAWBAR

ADJUSTABLE LIFT LINK

SWAY BARS (2)

B-23694 B-23687

† ATTACHMENTS AND IMPLEMENTS - Attachments and implements are available for the compact tractor. z ROPS - Roll-Over Protective Structure, per ASABE S478 and OSHA 29 CFR PART 1928 Subpart C. * OPTIONAL OR FIELD ACCESSORIES (Not Standard Equipment).

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CT230 Operation & Maintenance Manual

COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL LOADER AND REAR BALLAST)

OPERATOR’S SEAT WITH SEAT BELT AND SEAT SWITCH

* GRILL GUARD

* TILT CYLINDERS

* LOADER MOUNT (2)

* LIFT CYLINDERS * LOADER ARMS † BUCKET z ROLL-OVER PROTECTIVE STRUCTURE(ROPS)

* BALLAST BOX

* JOYSTICK CONTROL LEVER With LOCK LEVER

* TIRES B-23604 B-23603A

† ATTACHMENTS AND IMPLEMENTS - Attachments and implements are available for the compact tractor. z ROPS - Roll-Over Protective Structure, per ASABE S478 and OSHA 29 CFR PART 1928 Subpart C. * OPTIONAL OR FIELD ACCESSORIES (Not Standard Equipment) See Specification Page for tires with correct load rating.

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CT230 Operation & Maintenance Manual

COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL THREE-POINT IMPLEMENT AND FRONT BALLAST)

OPERATOR’S SEAT WITH SEAT BELT AND SEAT SWITCH

* FRONT BALLAST

z ROLL-OVER PROTECTIVE STRUCTURE(ROPS)

IMPLEMENT PTO SHIELD PTO DRIVELINE WITH GUARDS † AUGER

B-23691A B-23690

PTO SHIELD

PTO SHAFT

† ATTACHMENTS AND IMPLEMENTS - Attachments and implements are available for the compact tractor. z ROPS - Roll-Over Protective Structure, per ASABE S478 and OSHA 29 CFR PART 1928 Subpart C. * OPTIONAL OR FIELD ACCESSORIES (Not Standard Equipment).

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CT230 Operation & Maintenance Manual

FEATURES, ACCESSORIES AND ATTACHMENTS

Loader (Optional)

Standard Items

NOTE: Use with rear ballast and tires with the correct load rating (See Ballast (Rear) on Page SPEC-3.)

(See Tires on Page SPEC-10.)

The compact tractor is equipped with the following standard items: • • • • • • • • • • • • • • • • • • • • • • • • • •

Beverage Holder Cruise Control Differential Lock Drawbar Floor Mat Front Wheel Assist (4WD) Front Work Lights Glow Plugs Horn Hydraulic Three-Point Lift System Hydrostatic Drive System Instrumentation: Hourmeter, Fuel Gauge, Engine Temperature Gauge, Tachometer, Warning Lights Lights Head Lights, Tail Lights, Brake Lights, Hazard / Flashers, Directional Signals Parking Brake Power Steering Power Take-Off (PTO) Rear (540 RPM) with Shield Radiator Screen Kit ROPS - 2-post, foldable Safety Interlock System (Neutral Start and Operating) Seat Belt (Retractable) Single Travel Control Pedal Spark Arrestor Muffler Suspension Seat Tires: Front - Ag 7 - 14 (8 ply) Rear - Ag 11.2 - 24 (6 ply) Three-Point Hitch (Category I) Three-Speed Range Lever

• • •

Implements - Three-Point Hitch NOTE: The following implements may require front ballast. (See Ballast (Front) on Page SPEC-4.)

• • • • • • • • • • • • •

The compact tractor can be equipped with the following Options and Field Installed Accessories.

•

Angle Blades Auger (Post Hole) Backhoe Ballast Box Blade Box Blade Finish Mower Seeder Snow Blower Soil Cultivator Sprayer Tiller Tine Rake

Implements - Mid-Mount

Options And Field Accessories

• • • • • • • • • • • • • • •

Front End Loader - (7 foot dump height) Buckets Pallet Forks

•

Backup Alarm Bob-Tach™ Engine Coolant Heater Front Ballast Grille Guard Loader Mounting Brackets Joystick Control Lever and Valve Mirrors Power Take-Off (PTO) Mid-Mount (2000 RPM) Rear Ballast Rear (Remote) Auxiliary Hydraulics (1 or 2) Rear Work Lights Slow Moving Vehicle (SMV) Emblem And Bracket Sunshade Tires: Front - General Purpose 25 x 8.5 - 14 (6 ply) Rear - General Purpose 15 - 19.5 (8 ply) Tires: Front - Turf 27 x 8.5 - 15 (4 ply) Rear - Turf 41 x 14.0 - 20 (4 ply)

Finish Mower

Other attachments and implements may also be available for your compact tractor. See your Bobcat dealer.

Specifications subject to change without notice.

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CT230 Operation & Maintenance Manual

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CT230 Operation & Maintenance Manual

SAFETY & TRAINING RESOURCES FIRE PREVENTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .XIX Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .XIX Fire Extinguishers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XX Fueling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .XIX Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .XIX Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .XIX Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .XIX Spark Arrestor Exhaust System . . . . . . . . . . . . . . . . . . . . . . . . .XIX Starting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .XIX Welding And Grinding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XX

SAFETY & TRAINING RESOURCES

MACHINE SIGNS (DECALS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .XXI PUBLICATIONS AND TRAINING RESOURCES . . . . . . . . . . . . .XXIII SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XV Avoid Silica Dust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XVII Before Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XV Compact Tractor Requirements and Capabilities . . . . . . . . . .XVIII Safe Operation Is The Operator’s Responsibility. . . . . . . . . . . .XVI Safe Operation Needs A Qualified Operator . . . . . . . . . . . . . . .XVI Safety Rules For Power Take-Off (PTO) Driven Implements. .XVIII Use Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XVII

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CT230 Operation & Maintenance Manual

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CT230 Operation & Maintenance Manual

SAFETY INSTRUCTIONS

•

An Operator’s Handbook is fastened to the operator dash panel of the machine. It’s brief instructions are convenient to the operator. The Handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.

•

The AEM Safety Manual delivered with the machine gives general safety information.

•

See the PUBLICATIONS AND TRAINING RESOURCES Page in this manual or your Bobcat dealer for Service and Parts Manuals, printed materials, videos, or training courses available. Also check the Bobcat web sites www.training.bobcat.com or www.bobcat.com

Before Operation Carefully follow the operating instructions in this manual.

and

maintenance

The Bobcat compact tractor is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat machine usage.

The Bobcat compact tractor has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the machine with adequate ventilation.

The dealer and owner / operator review the recommended uses of the product when delivered. If the owner / operator will be using the machine for a different application(s) he or she must ask the dealer for recommendations on the new use.

The dealer explains the capabilities and restrictions of the Bobcat compact tractor and attachment or implement for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments or implements.

The attachments, implements and buckets are designed for the Loader and the Three-Point Hitch lift capacities. They are designed for secure fastening to the Bobcat machine. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the compact tractor and attachment / implement combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat compact tractor and attachments / implements: •

Call Before You Dig

The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.

•

The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine.

Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.

•

Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment / implement. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.

Dial 811 (USA Only) 1-888-258-0808 (USA & Canada) When you call, you will be directed to a location in your state / province, or city for information about buried lines (telephone, cable TV, water, sewer, gas, etc.).

SI CT-1008 XV

CT230 Operation & Maintenance Manual

SAFETY INSTRUCTIONS (CONT’D)

Safe Operation Needs A Qualified Operator For an operator to be qualified, he or she must not use drugs or alcoholic drinks which impair alertness or coordination while working. An operator who is taking prescription drugs must get medical advice to determine if he or she can safely operate a machine and the attachment / implement.

Safe Operation Is The Operator’s Responsibility

Safety Alert Symbol This symbol with a warning statement means: “Warning, be alert! Your safety is involved!”

Carefully read the message that follows.

A Qualified Operator Must Do The Following: Understand Regulations

Written

Instructions,

Rules

and

•

The written instructions from Bobcat Company include the Delivery Report, Operation & Maintenance Manual, Operator’s Handbook, Safety Manual and machine signs (decals).

•

Check the rules and regulations at your location. The rules may include an employer’s work safety requirements. Regulations may apply to local driving requirements or use of a Slow Moving Vehicle (SMV) emblem. Regulations may identify a hazard such as a utility line.

WARNING Operator must have instructions before running the machine. Untrained operators can cause injury or death.

the

W-2001-1285

Have Training with Actual Operation

IMPORTANT

•

Operator training must consist of a demonstration and verbal instruction. This training is given by your Bobcat dealer before the product is delivered.

This notice identifies procedures which must be followed to avoid damage to the machine.

•

The new operator must start in an area without bystanders and use all the controls until he or she can operate the machine and attachment / implement safely under all conditions of the work area. Fasten seat belt securely when Roll-Over Protective Structure (ROPS) is up and locked. DO NOT wear the seat belt if ROPS is down.

I-2019-0284

DANGER

Know the Work Conditions

The signal word DANGER on the machine and in the manuals indicates a hazardous situation which, if not avoided, will result in death or serious injury.

•

Know the weight of the materials being handled.

Avoid exceeding the machine and attachment / implement load capacities. Material which is very dense will be heavier than the same volume of less dense material. Reduce the size of load if handling dense material.

•

The operator must know any prohibited uses or work areas, for example, he or she needs to know about excessive slopes.

•

Know the location of any underground lines. Call local utilities or the TOLL FREE phone number found in the Before Operation Section of this manual.

•

Wear tight fitting clothing. Always wear safety glasses when doing maintenance or service. Safety glasses, hearing protection, or respiratory equipment are required for some work. See your Bobcat dealer about Bobcat Safety equipment for your machine.

D-1002-1107

WARNING The signal word WARNING on the machine and in the manuals indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

W-2044-1107

The Bobcat machine and attachment / implement must be in good operating condition before use.

Check all of the items on the Bobcat Service Schedule Decal under the 8-10 hour column or as shown in the Operation & Maintenance Manual.

SI CT-1008 XVI

CT230 Operation & Maintenance Manual

Avoid Silica Dust

SAFETY INSTRUCTIONS (CONT’D) Use Safety Rules •

Read and follow instructions in the machine and the attachment’s / implement’s Operation & Maintenance Manual before operating.

•

Check for underground lines before operating attachment / implement (if applicable).

•

In addition to the design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.

•

Check that the attachment mounting pins and hardware are installed correctly and securely fastened (if equipped).

•

Check that the loader is securely installed to the compact tractor using the correct pins and hardware.

•

Check that the Bob-Tach levers are in the locked position and the wedges are fully engaged into the mounting holes of the attachment (if applicable).

•

Check that the implement is securely fastened to the machine.

•

Depress brake pedals (or make sure parking brake is engaged) and make sure all the machine controls are in the NEUTRAL position before starting the machine.

•

Always start the machine from the operator’s seat.

•

Operate the attachment / implement according to the Operation & Maintenance Manual.

•

When learning to operate the attachment / implement, do it at a slow rate in an area clear of bystanders.

•

DO NOT permit personnel to be in the work area when operating the machine and attachment / implement.

•

The attachment / implement must be used ONLY on approved machines. See your Bobcat dealer for updated list of approved attachments / implements for each machine model.

•

DO NOT modify equipment or add attachments / implements that exceed manufacturer’s specifications.

•

DO NOT make any adjustments or repairs on the machine or attachment / implement while the engine is running.

•

Keep shields and guards in place. Replace if damaged.

Cutting or drilling concrete containing sand or rock containing quartz may result in exposure to silica dust.

Do not exceed Permissible Exposure Limits (PEL) to silica dust as determined by OSHA or other job site Rules and Regulations. Use a respirator, water spray or other means to control dust. Silica dust can cause lung disease and is known to the state of California to cause cancer.

SI CT-1008 XVII

CT230 Operation & Maintenance Manual

SAFETY INSTRUCTIONS (CONT’D)

•

Make certain that the Slow Moving Vehicle (SMV) emblem is installed so that it is visible and legible.

When transporting the equipment, use the compact tractor flashing warning lights and follow all local regulations.

•

Operate this equipment with a compact tractor equipped with an approved Roll-Over Protective Structure (ROPS). Always wear seat belt when the ROPS is up. Serious injury or death could result from falling off the compact tractor.

•

Before leaving the compact tractor operator’s seat:

Safety Rules For Power Take-Off (PTO) Driven Implements •

Keep PTO shields and all guards in place. Replace damaged or missing shields and guards before operating.

•

Follow warnings and instructions on machine signs (decals). Replace damaged or missing decals.

•

Do not wear loose or bulky clothing around the PTO or other moving parts.

•

Keep bystanders away from PTO driven equipment, and never allow children near machines.

•

Read and understand the manuals for the PTO driven equipment and be aware of safe operating procedures and hazards that may not be readily apparent.

1.

2.

3.

•

4.

5.

6.

Always walk around equipment to avoid coming near a turning PTO driveline. Stepping over, leaning across or crawling under a turning PTO driveline can cause entanglement.

•

Position the machine and implement hitch correctly to prevent driveline stress and separation.

•

Use caution when turning. Turning too sharp can cause driveline damage.

•

Use caution when raising PTO driven implement.

Excessive driveline angle can cause driveline damage. Use stops if needed.

Compact Tractor Requirements and Capabilities •

Fasten seat belt securely when Roll-Over Protective Structure (ROPS) is up and locked. DO NOT wear seat belt if ROPS is down.

•

Compact tractor must be equipped with sway bars or chains.

•

Stop the compact tractor and engage the parking brakes. Install blocks in front of and behind the rear tires of the compact tractor. Install blocks underneath and support the implement securely before working under raised implements.

•

Keep bystanders clear of moving parts and the work area. Keep children away.

•

Use increased caution on slopes and near banks and ditches to prevent overturn.

Park on flat level ground.

Fully lower the loader arms and put the attachment flat on the ground (if equipped).

Fully lower the three-point hitch or mid-mount implements (if equipped).

Lock brake pedals together and engage the parking brake.

Place all controls in neutral.

Stop engine, unfasten seat belt and remove the key.

•

Never allow riders on the compact tractor or implement. Falling off can result in serious injury or death.

•

Start the compact tractor only when properly seated in the operator’s seat. Starting a compact tractor in gear can result in serious injury or death.

•

Operate the compact tractor and attachments / implements from the operator's position only.

•

Add the correct front ballast for rear three-point hitch implements and pull type implements. Add the correct rear ballast when using the loader and attachments.

Front and rear ballast can be purchased from your compact tractor dealer.

•

Do not handle large objects (such as round bales or posts) unless the loader is equipped with the proper attachment and the load is secured.

•

The parking brake must be engaged before leaving the compact tractor operator’s seat. Rollaway can occur because the transmission may not prevent machine movement. Lock the brake pedals together before activating the parking brake.

SI CT-1008

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CT230 Operation & Maintenance Manual

FIRE PREVENTION

Hydraulic System Check hydraulic tubes, hoses and fittings for damage and leakage. Never use open flame or bare skin to check for leaks. Hydraulic tubes and hoses must be properly routed and have adequate support and secure clamps.

Tighten or replace any parts that show leakage.

Maintenance

Always clean fluid spills. Do not use gasoline or diesel fuel for cleaning parts. Use commercial nonflammable solvents.

The machine and some attachments / implements have components that are at high temperatures under normal operating conditions. The primary source of high temperatures is the engine and exhaust system. The electrical system, if damaged or incorrectly maintained, can be a source of arcs or sparks.

Fueling

Flammable debris (leaves, straw, etc.) must be removed regularly. If flammable debris is allowed to accumulate, it can cause a fire hazard. Clean often to avoid this accumulation. Flammable debris in the engine compartment is a potential fire hazard.

Stop the engine and let it cool before adding fuel. No smoking! Do not refuel a machine near open flames or sparks. Fill the fuel tank outdoors.

The operator’s area, engine compartment and engine cooling system must be inspected every day and cleaned if necessary to prevent fire hazards and overheating.

Starting Do not use ether or starting fluids on any engine that has glow plugs. These starting aids can cause explosion and injure you or bystanders.

All fuels, most lubricants and some coolants mixtures are flammable. Flammable fluids that are leaking or spilled onto hot surfaces or onto electrical components can cause a fire.

Use the procedure in the Operation & Maintenance Manual for connecting the battery and for jump starting.

Operation Do not use the machine where exhaust, arcs, sparks or hot components can contact flammable material, explosive dust or gases.

Spark Arrestor Exhaust System The spark arrestor exhaust system is designed to control the emission of hot particles from the engine and exhaust system, but the muffler and the exhaust gases are still hot.

Electrical

Check the spark arrestor exhaust system regularly to make sure it is maintained and working properly. Use the procedure in the Operation & Maintenance Manual for cleaning the spark arrestor muffler (if equipped).

Check all electrical wiring and connections for damage.

Keep the battery terminals clean and tight. Repair or replace any damaged part or wires that are loose or frayed.

Battery gas can explode and cause serious injury. Use the procedure in the Operation & Maintenance Manual for connecting the battery and for jump starting. Do not jump start or charge a frozen or damaged battery. Keep any open flames or sparks away from batteries. Do not smoke in battery charging area.

SI CT-1008 XIX

CT230 Operation & Maintenance Manual

FIRE PREVENTION (CONT’D) Welding And Grinding Always clean the machine and attachment / implement, disconnect the battery, and disconnect the wiring from the Bobcat controllers before welding. Cover rubber hoses, battery and all other flammable parts. Keep a fire extinguisher near the machine when welding.

Have good ventilation when grinding or welding painted parts. Wear dust mask when grinding painted parts.

Toxic dust or gas can be produced.

Dust generated from repairing nonmetallic parts such as hoods, fenders or covers can be flammable or explosive.

Repair such components in a well ventilated area away from open flames or sparks.

Fire Extinguishers

Know where fire extinguishers and first aid kits are located and how to use them. Inspect the fire extinguisher and service the fire extinguisher regularly.

Obey the recommendations on the instructions plate.

SI CT-1008 XX

CT230 Operation & Maintenance Manual

MACHINE SIGNS (DECALS) Follow the instructions on all the machine signs (decals) that are on the compact tractor. Replace any damaged machine signs and be sure they are in the correct locations. Machine signs are available from your Bobcat dealer.

7166857

7118012

7127018

6811054

6986532

7125075 7151892 7125074 7164977 6960059

7140919

IN ENGINE COMPARTMENT

7127033

7127031

ON LEFT FENDER

7127027

7118017

B-23694

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CT230 Operation & Maintenance Manual

MACHINE SIGNS (DECALS) (CONT’D) Follow the instructions on all the machine signs (decals) that are on the compact tractor. Replace any damaged machine signs and be sure they are in the correct locations. Machine signs are available from your Bobcat dealer.

7127020 7118011

7140920 (2)

7125076 (Under Seat)

7127014

7140917 7127026

7118016

7127017

ON RIGHT FENDER

ON RIGHT HAND LOADER MOUNT

WITH OPTIONAL LOADER

7147823

7127036

7147824

7127035

7147822 7147825

7127030

7127028

7147821 (2)

XXII

B-23687

CT230 Operation & Maintenance Manual

PUBLICATIONS AND TRAINING RESOURCES The following publications are also available for your Bobcat Compact Tractor. You can order them from your Bobcat dealer.

OPERATOR’S HANDBOOK 6986532

For the latest information on Bobcat products and the Bobcat Company, visit our web site at www.bobcat.com; see also www.bobcatstore.com

- gives basic operation instructions and safety warnings.

Operation & Maintenance Manual CT230 Compact Tractor S/N A59C11001 & Above

OPERATION & MAINTENANCE MANUAL 6986531

6986531 (10-07)

Printed in U.S.A.

COMPACT TRACTOR OPERATOR TRAINING COURSE

© Bobcat Company 2007

6987292

- complete instructions on the correct operation and the routine maintenance of the compact tractor.

- Introduces operator to step-by-step basics of the compact tractor operation.

Service Manual CT225 / CT230 Compact Tractor

SERVICE MANUAL

S/N A59B11001 & Above S/N A59C11001 & Above

6986526

OPERATOR SAFETY VIDEO 698?

6986526 (9-07)

Printed in U.S.A.

- Provides basic safety instructions.

© Bobcat Company 2007

- complete maintenance instructions for your compact tractor.

SAFETY MANUAL (English & Spanish)

6986532

Provide basic safety procedures and warnings for your Bobcat compact tractor.

XXIII

CT230 Operation & Maintenance Manual

XXIV

CT230 Operation & Maintenance Manual

OPERATING INSTRUCTIONS ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-36 Ballast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-39 Ballast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-43 Choosing The Correct Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-36 Installing And Removing The Attachment (Bob-Tach) . . . . . . . . . . . . . OI-41 Installing And Removing The Attachment (Pin-On) . . . . . . . . . . . . . . . OI-38 Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-39 Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-43

OPERATING INSTRUCTIONS (OI)

BALLAST (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-62 Front Ballast. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-62 Rear Ballast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-63 BRAKE PEDALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-13 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-13 CLUTCH PEDAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-14 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-14 CRUISE CONTROL LEVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OI-17 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-17 Disengaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-17 Engaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-17 DAILY INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-29 Daily Inspection and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . .OI-30 DIFFERENTIAL LOCK PEDAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-16 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-16 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-16 DRAWBAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-25 Adjusting Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-25 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-26 EMERGENCY EXITS (WHEN EQUIPPED WITH CAB) . . . . . . . . . . . . . . OI-11 Rear Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-11 ENGINE SPEED CONTROL LEVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-11 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-11 FRONT WHEEL ASSIST (4WD) LEVER . . . . . . . . . . . . . . . . . . . . . . . . .OI-18 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-18 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-18 Continued On Next Page

OI-1

CT230 Operation & Maintenance Manual

OPERATING INSTRUCTIONS (CONT’D) IMPLEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-45 Choosing The Correct Implement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-45 Extendable Lower Link Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-56 Installing And Removing Pull Type Implements . . . . . . . . . . . . . . . . . . . OI-46 Installing And Removing Three-Point Hitch Mounted Implements. . . . . OI-50 Lifting Link Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-55 Sway Bar Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-56 Top Link Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-55 LOADER CONTROLS (IF EQUIPPED) . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-21 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-21 Joystick Lock Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-22 Loader Arms Float Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-21 Loader Lift Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-21 Loader Tilt Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-21 Relieve Hydraulic Oil Pressure (Joystick Control Lever) . . . . . . . . . . . . OI-22 MONITORING THE INSTRUMENT PANEL . . . . . . . . . . . . . . . . . . . . . . . . OI-34 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-34 OPERATING PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-65 Backfilling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-68 Filling And Emptying The Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-67 Inspect The Work Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-65 Leveling The Ground Using Float . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-68 Operating Compact Tractor With Loader Installed . . . . . . . . . . . . . . . . . OI-65 Operating With An Empty Bucket And Rear Ballast . . . . . . . . . . . . . . . OI-66 Operating With A Full Bucket And Rear Ballast. . . . . . . . . . . . . . . . . . . OI-65 Operating The Mid-PTO. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-77 Operating The Three-Point Hitch Implement . . . . . . . . . . . . . . . . . . . . . OI-71 Operating The Rear-PTO. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-74 Safety Chains. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-70 Safety Rules For PTO Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-73 Towing Equipment With The Compact Tractor. . . . . . . . . . . . . . . . . . . . OI-69 OPERATOR CONTROLS AND INSTRUMENT PANELS . . . . . . . . . . . . . . . OI-5 Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-5 Floor Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-6 Left Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-7 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-5 Right Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-7 PARKING BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-12 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-12 Continued On Next Page

OI-2

CT230 Operation & Maintenance Manual

OPERATING INSTRUCTIONS (CONT’D) PRE-STARTING PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OI-31 Entering The Compact Tractor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-31 Seat Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OI-31 Seat Belt Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-32 POWER TAKE-OFF (PTO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-28 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-28 Disengaging PTO. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-28 Engaging PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-28 POWER TAKE-OFF (PTO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-57 Installing And Removing The Mid-PTO . . . . . . . . . . . . . . . . . . . . . . . . OI-60 Installing And Removing The Rear-PTO . . . . . . . . . . . . . . . . . . . . . . . OI-57 REAR AUXILIARY HYDRAULICS (IF EQUIPPED) . . . . . . . . . . . . . . . . . OI-23 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-23 Function Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-23 Hydraulic Couplers (If Equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-24 Rear (Remote) Auxiliary Hydraulics Operation . . . . . . . . . . . . . . . . . .OI-23 Relieve Hydraulic Pressure (Rear Auxiliary Hydraulics) . . . . . . . . . . .OI-24 ROLL-OVER PROTECTIVE STRUCTURE (ROPS). . . . . . . . . . . . . . . . . OI-10 Raising And Lowering The ROPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-10 ROPS Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-10 SAFETY INTERLOCK SYSTEM (OPERATING). . . . . . . . . . . . . . . . . . . . . OI-9 Safety Interlock System - Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-9 SAFETY INTERLOCK SYSTEM (NEUTRAL START) . . . . . . . . . . . . . . . . OI-8 Safety Interlock System - Neutral Start . . . . . . . . . . . . . . . . . . . . . . . . . OI-8 SPEED RANGE LEVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-15 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-15 STARTING THE ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-33 Cold Temperature Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-34 Key Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-33 Warming The Hydraulic / Hydrostatic System . . . . . . . . . . . . . . . . . . . OI-34 STEERING WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-19 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-19 STOPPING THE COMPACT TRACTOR. . . . . . . . . . . . . . . . . . . . . . . . . . OI-35 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OI-35 Continued On Next Page

OI-3

CT230 Operation & Maintenance Manual

OPERATING INSTRUCTIONS (CONT’D) THREE-POINT HITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-26 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-26 Lowering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-26 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-26 Raising . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-26 Three-Point Hitch Lowering Speed / Lock Valve . . . . . . . . . . . . . . . . . . . . . OI-27 TOWING THE COMPACT TRACTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-80 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-80 TRANSPORTING THE COMPACT TRACTOR ON A TRAILER. . . . . . . . . . . . OI-81 Fastening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-82 Loading And Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-81 TRAVEL CONTROL PEDAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-15 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-15 TREAD WIDTH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OI-64 Front. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-64 Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-64

OI-4

CT230 Operation & Maintenance Manual

OPERATOR CONTROLS AND INSTRUMENT PANELS

Instrument Panel

Overview

Figure OI-2 8

7

Figure OI-1

11

9 12

A

10

6

5 2 1

4

3

13

B

17 C

D 14 16

15

P-80953

REF

DESCRIPTION

1 2 3

Fuel Gauge Tachometer Engine Temperature Gauge Hourmeter

4

REF

DESCRIPTION

A

Instrument Panel (See Instrument Panel on Page OI-5.)

Floor Controls (See Floor Controls on Page OI-6.)

Right Console (See Right Console on Page OI-7.)

Left Console (See Left Console on Page OI-7.)

B C D

P-78996

FUNCTION / OPERATION Shows amount of fuel in the tank.

Shows engine RPM. Shows engine coolant temperature.

Records the total operating hours of compact tractor.

5 Parking Brake Light comes on when parking brake is Indicator Light activated. Off when brake is released.

6 Engine Oil Pressure Light comes on when pressure is below Warning Light allowable range. STOP the engine if the light comes ON. 7 Charging System Light comes on when battery voltage is Light low.

8 Glow Plug Light Light comes on when glow plugs are activated. (Glow plugs may stay activated after starting.)

9 High Beam Light is on when the front lights are on Indicator Light high.

10 Right Directional On when turn signal switch is activated Signal Indicator for right turn.

11 Left Directional On when turn signal switch is activated Signal Indicator for light turn.

12 PTO Indicator Light On when PTO is engaged (rear or mid).

13 Steering Wheel ---14 Lights / Turn Signal OFF/ LOW/ HIGH Beam; Lever up for Switch / Horn right turn, Lever center position OFF, Lever down for left turn. Push for horn.

15 Hazard / Flasher Press to right to activate flasher, Press Lights Switch to left to turn OFF. 16 Key Switch (See STARTING THE ENGINE

on Page OI-33.)

17

OI-5

Engine Speed Control Lever

Move lever back to increase engine RPM, forward to decrease engine RPM.

CT230 Operation & Maintenance Manual

OPERATOR CONTROLS AND INSTRUMENT PANELS (CONT’D)

REF DESCRIPTION 6

Floor Controls Figure OI-3 Front Floor Controls

7 4 3

5

2

8

6

7

8

Rear Floor Controls

REF DESCRIPTION 1

2

3

4

5

1

FUNCTION / OPERATION

Rear Differential Lock

Push down and hold to engage rear axle differential lock, release pedal to disengage. (See DIFFERENTIAL LOCK PEDAL on Page OI-16.)

Front Wheel Move lever up to engage front Assist Lever wheel assist, move lever down to (4WD) disengage. (See FRONT WHEEL ASSIST (4WD) LEVER on Page OI-18.)

Three-Point Turn knob clockwise to slow the Hitch Lowering lowering speed of the Three-Point Speed / Lock Hitch lower links, turn counterValve clockwise to increase the lowering speed. Turning knob fully clockwise will lock the Three-Point Hitch lower links in the current position. (See Three-Point Hitch Lowering Speed / Lock Valve on Page OI-27.)

P-80952

FUNCTION / OPERATION

Brake Pedals

Push down to engage rear brakes.

(See BRAKE PEDALS on Page OI-13.)

Travel Control Press front of pedal for forward Pedal travel, press rear of pedal for reverse travel. The more the pedal is pressed, the faster the compact tractor will move. (See TRAVEL CONTROL PEDAL on Page OI15.)

Cruise Control Select desired forward travel Lever speed and move lever up to set cruise control. (See CRUISE CONTROL LEVER on Page OI17.)

Parking Brake Lock left & right brake pedals Lever (Orange) together, press down on brake pedals and move parking brake lever down to engage parking brake. (See PARKING BRAKE on Page OI-12.)

Clutch Pedal Press the brake pedals and fully press down on clutch pedal before shifting; Speed Range Lever, Front Wheel Assist or engaging PTO. (See CLUTCH PEDAL on Page OI-14.)

OI-6

CT230 Operation & Maintenance Manual

OPERATOR CONTROLS AND INSTRUMENT PANELS (CONT’D)

Left Console Figure OI-5

Right Console

3

Figure OI-4

1

5 1

4

2

2 2 6

P-80951

3 REF DESCRIPTION

P-80950

REF DESCRIPTION 1

Three-Point Hitch Position Lever

2

Three-Point Hitch Position Lever Stops

3

Rear Auxiliary Hydraulic Lever (Rear Remote)

4

Rear Auxiliary Hydraulic Lever (Rear Remote)

5

Joystick Control Lever (If Equipped)

6

Joystick Lock Lever

1

FUNCTION / OPERATION Move lever forward to lower the Three-Point Hitch lower links, move lever back to raise the Three-Point Hitch lower links.

(See THREE-POINT HITCH on Page OI-26.)

Rotate depth stop knobs counterclockwise to loosen, set minimum / maximum desired depth position. Turn clockwise and tighten the knob to the selected position. (See THREE-POINT HITCH on Page OI-26.)

Move lever forward to pressurize the A coupler. Move lever back to pressurize the B coupler.(See REAR AUXILIARY HYDRAULICS (IF EQUIPPED) on Page OI-23.)

Move lever forward to pressurize the C coupler. Move lever back to pressurize the D coupler.(See REAR AUXILIARY HYDRAULICS (IF EQUIPPED) on Page OI-23.)

Joystick controls the lift and tilt functions of the loader. (See LOADER CONTROLS (IF EQUIPPED) on Page OI-21.)

Locks the joystick control lever.

(See LOADER CONTROLS (IF EQUIPPED) on Page OI-21.)

2

3

OI-7

FUNCTION / OPERATION

Speed Range Lever (L-N-M-N-H)

Press the brake pedals and fully press the clutch pedal, then move the lever forward for Low (L) speed range, Neutral (N) position, Medium (M) speed, Neutral (N) position, and back for High (H) speed range. (See SPEED RANGE LEVER on Page OI-15.)

Rear-PTO Lever Press the brake pedals and fully (540 RPM) press the clutch pedal, then move the lever forward to engage the rear-PTO. Move lever back to disengage.(See POWER TAKE-OFF (PTO) on Page OI-28.)

Mid-PTO Lever Press the brake pedals and fully press the clutch pedal, then (If Equipped) move the lever forward to (2000 RPM) engage the mid-PTO. Move lever back to disengage. (See POWER TAKE-OFF (PTO) on Page OI-28.)

CT230 Operation & Maintenance Manual

SAFETY INTERLOCK SYSTEM (NEUTRAL START)

WARNING

Safety Interlock System - Neutral Start

WARNING

AVOID INJURY OR DEATH When operating the machine: • Use the ROPS and fasten the seat belt.

• Keep PTO shield and all guards in place.

• Do not wear seat belt if ROPS is down.

• Never carry riders.

AVOID INJURY OR DEATH The Safety Interlock System must not allow the compact tractor's engine to be started unless: The operator is in the operator's seat, the PTO lever(s) and the travel control pedal are in neutral. Contact your dealer for service if the Safety Interlock System does not function properly. DO NOT MODIFY THE SYSTEM.

W-2654-0907

W-2653-0907

Figure OI-6 3 2

4

1

P-80949

The engine will not start unless all the following conditions are present: 1. The operator (Item 1) [Figure OI-6] is seated in the operator’s seat.

2. The rear-PTO (Item 2) and mid-PTO (Item 3) [Figure OI-6] levers (if equipped) are in the disengaged (OFF) position.

3. The travel control pedal (Item 4) [Figure OI-6] is in the neutral position.

If the engine starts without all of the above conditions present, the compact tractor must be serviced by your Bobcat dealer.

OI-8

CT230 Operation & Maintenance Manual

SAFETY INTERLOCK SYSTEM (OPERATING)

WARNING

Safety Interlock System - Operating

WARNING

AVOID INJURY OR DEATH Before you leave the operator’s seat: •

AVOID INJURY OR DEATH The Safety Interlock System must shut off the engine if the operator leaves the operator’s seat unless: the parking brake is engaged, the mid-PTO lever is disengaged, and the travel control pedal is in neutral.

Contact your dealer for service if the Safety Interlock System does not function properly. DO NOT MODIFY THE SYSTEM.

• • • •

W-2655-0907

Fully lower the loader arms, put the attachment flat on the ground (if equipped).

Fully lower the implement(s) to the ground (if equipped).

Lock brake pedals together and engage the parking brake.

Place all controls in neutral.

Stop the engine, unfasten the seat belt and remove the key.

W-2569-0907

Figure OI-7

1

3

2

P-80953

The engine must shut off if the operator leaves the operator’s seat, unless all the following conditions are present: 1. The parking brake (Item 1) [Figure OI-7] is engaged.

2. The mid-PTO lever (Item 2) [Figure OI-7] (if equipped) is in the disengaged (OFF) position.

3. The travel control pedal (Item 3) [Figure OI-7] is in the neutral position.

If the engine does not shut off when the operator leaves the operator’s seat without all of the above conditions present, the compact tractor must be serviced by your Bobcat dealer.

OI-9

CT230 Operation & Maintenance Manual

ROLL-OVER PROTECTIVE STRUCTURE (ROPS)

Securely grasp the ROPS (Item 1) with one hand and remove the pin (Item 5) [Figure OI-8] (both sides) and lower the ROPS to the down position.

ROPS Position

Figure OI-9

WARNING AVOID INJURY OR DEATH The foldable ROPS (if equipped) must be in the raised position with the seat belt securely fastened.

For height restricted applications that require the ROPS to be in the lowered position, DO NOT fasten the seat belt. There is no rollover protection when the ROPS is in the lowered position. Put the ROPS in the UP and LOCKED position when the height restricted use is not required.

2

W-2553-0708

1 P-78812

It is recommended to have the ROPS in the UP position, with the seat belt securely fastened. This will reduce the risk of serious injury in case of a rollover.

Lower the ROPS until the pin (Item 1) and retainer pin (Item 2) [Figure OI-9] can be installed into the lower mounting hole (both sides).

For applications that have a height restriction, the ROPS can be temporarily lowered to the down position. Do not fasten seat belt when the ROPS is in the down position.

NOTE: If the ROPS is fully lowered, the ROPS may interfere with Three-Point Hitch mounted implements when the implement is in the raised position.

Stop the engine, set the parking brake, exit the machine and put the ROPS in the UP and LOCKED position when the height restricted use is not required.

To Raise The ROPS:

Raising And Lowering The ROPS

Remove the retainer pin (Item 2) [Figure OI-9] (both sides).

Figure OI-8 2

Securely grasp the ROPS and remove the pin (Item 1) [Figure OI-9] (both sides).

1 4

Raise the ROPS to the upright position and install the pin (Item 5) [Figure OI-8] (both sides).

3

Install the retainer pin (Item 4) [Figure OI-8] (both sides).

Tighten the knob (Item 3) [Figure OI-8] firmly to the ROPS (both sides). This will reduce vibration of the ROPS structure.

5

Tighten the jam nut (Item 2) [Figure OI-8] (both sides).

P-78813

WARNING

The compact tractor is equipped with a Roll-Over Protective Structure (ROPS) (Item 1) [Figure OI-8].

AVOID INJURY OR DEATH The ROPS must be properly secured in the raised position. Make sure that both pins are correctly installed through the mounting frame and the ROPS tube and secured with the retainer pins. Improperly installed fasteners will cause loss of ROPS protection.

To Lower The ROPS: Loosen the lock nut (Item 2) and loosen the knob (Item 3) [Figure OI-8] (both sides).

Remove the retainer clip (Item 4) [Figure OI-8] (both sides).

W-2554-0807

OI-10

CT230 Operation & Maintenance Manual

EMERGENCY EXITS (WHEN EQUIPPED WITH CAB)

ENGINE SPEED CONTROL LEVER

The cab doors and the rear window provide exits for the operator cab.

Operation Figure OI-11

Rear Window Figure OI-10 1

P-80948

The engine speed control lever (Item 1) [Figure OI-11] is located at the right of the steering column.

P-92968

Open the rear window. Exit through the rear window [Figure OI-10].

Move the lever backward to increase engine speed.

Move the lever forward to decrease engine speed.

OI-11

CT230 Operation & Maintenance Manual

PARKING BRAKE

When the parking brake is engaged, the parking brake indicator light will be illuminated. (See Instrument Panel on Page OI-5.)

Operation

To release the parking brake, press down on the brake pedals (Item 1 & 2). The parking brake lever (Item 3) [Figure OI-12] will disengaged.

WARNING

NOTE: The brakes must be adjusted if the brake pedals can be pressed down more than the allowable limit. (See BRAKE SYSTEM on Page PM-14.)

AVOID INJURY OR DEATH The parking brake must be engaged before leaving the operator’s seat. Rollaway can occur because the transmission may not prevent machine movement.

Lock the brake pedals together before activating the parking brake.

W-2656-0807

Figure OI-12 LOCKED

3 1

2 P-80947C

NOTE: Always keep the left and right brake pedals locked together for road travel.

With the brake pedals locked together, press down fully on the brake pedals (Item 1 & 2). Press down and hold the parking brake lever (Item 3) and remove foot from the brake pedals (Item 1 & 2). The brake pedals (Item 1 & 2) [Figure OI-12] must remain in the engaged position.

OI-12

CT230 Operation & Maintenance Manual

BRAKE PEDALS Operation

WARNING WARNING

•

AVOID INJURY OR DEATH Brake pedals must be locked together before activating the parking brake of the compact tractor.

Using unlocked brake pedals to stop the machine at high travel speeds may cause accidental turning or tipping. Slow down before making a turn. Inspect and adjust brakes as needed.

• • •

W-2550-0608

Figure OI-13

AVOID INJURY OR DEATH Steering and braking can be affected by the loader attachment, implements, front wheel assist and the rear differential lock. Always install the correct ballast. Do not exceed the Loader or Three-Point Hitch lift capacities.

Always carry loads low. Slow down when turning.

Always lock brake pedals together for road travel.

Make sure that the brakes are adjusted correctly so the compact tractor does not pull to one side when braking.

W-2558-0908

LOCKED

UNLOCKED

3

3

4

1

2 P-80947B

NOTE: Always keep the left and right brake pedals locked together for road travel.

With the left and right brake pedals (Item 1 & 2) in the disengaged position, move the pedal lock (Item 3) [Figure OI-13] to the locked position with the retainer bolt installed. (Both pedals will now move together as one pedal.)

To stop compact tractor movement, press down fully on the brake pedals (Item 1 & 2) [Figure OI-13].

With brake pedals locked, the compact tractor should stop in a straight line. If compact tractor pulls to one side, brake adjustment is needed. (See BRAKE SYSTEM on Page PM-14.)

NOTE: Brakes must be adjusted if the brake pedals can be pressed down more than the allowable limit or when the compact tractor pulls to one side when stopping. (See BRAKE SYSTEM on Page PM-14.)

OI-13

CT230 Operation & Maintenance Manual

CLUTCH PEDAL

Figure OI-14

Operation Always press the brake pedals before pressing the clutch pedal.

1

Before engaging the Speed Range Lever, PTO (rear or mid) or Front Wheel Assist, fully push down on the Clutch Pedal.

Pressing the clutch pedal before engaging these functions will reduce wear on the compact tractor.

WARNING

P-80946

AVOID INJURY Do not release clutch pedal quickly. It can cause sudden and unexpected machine movement. Slowly remove foot from clutch pedal to engage the clutch.

Reduce engine RPM before engaging or releasing clutch pedal.

The clutch pedal (Item 1) [Figure OI-14] is located at the left floor plate.

To disengage the clutch, quickly push and hold the clutch pedal (Item 1) [Figure OI-14] down. Continue to hold the clutch in the down position while engaging other functions.

W-2557-0907

After engaging the other functions, slowly release the clutch pedal (Item 1) [Figure OI-14].

IMPORTANT Do not rest foot on the clutch pedal. Premature clutch wear could result.

I-2264-0807

OI-14

CT230 Operation & Maintenance Manual

TRAVEL CONTROL PEDAL

SPEED RANGE LEVER

Operation

Operation

The travel control pedal must be in neutral before the engine can be started.

Figure OI-16

1

WARNING AVOID INJURY OR DEATH When on flat level ground, the compact tractor must not move with the travel control pedal(s) in the neutral position and the speed range lever in gear. If any movement is detected, discontinue operation and contact your Bobcat dealer for service.

HIGH

W-2591-0907

N

MED

N

Figure OI-15

LOW

P-80951

Move the speed range lever (Item 1) [Figure OI-16] forward for Low (L) speed range, back for Neutral (N), back for Medium (M), back for Neutral (N) or rearward for High (H) speed range.

NOTE: The compact tractor must be completely stopped, the brake pedals pressed, and the clutch pedal fully depressed before moving the speed range lever.

2 1

4

If it is difficult to move the speed range lever (Item 1) [Figure OI-16], do the following:

3

1. Slowly release the clutch pedal.

P-80945

The travel control pedal is used to control the forward and backward movement of the compact tractor. The farther the pedal is pressed, the faster the travel speed.

2. Slightly depress the travel control pedal (front (Item 2) [Figure OI-15] or rear (Item 3) [Figure OI-15]) to rotate the transmission gears slightly. Remove foot from the travel control pedal.

Press the travel control pedal smoothly (Item 1) [Figure OI-15]. Avoid sudden starting and stopping. Look in the direction of travel.

3. Press the brake pedals and press clutch pedal fully.

Move the speed range lever to the selected position (L - N - M - N - H).

Press the front of the travel pedal (Item 2) [Figure OI-15] for forward travel.

IMPORTANT

Press the rear of the travel pedal (Item 3) [Figure OI-15] for backward travel.

AVOID TRANSMISSION DAMAGE Always stop the compact tractor before shifting the speed range lever, engaging the rear differential lock or engaging the front wheel assist (4WD).

Remove foot from the travel control pedal (Item 1) and the pedal will return to neutral and slow the compact tractor to a stop. (Use the brake pedals (Item 4) [Figure OI-15] to assist in slowing the compact tractor.)

I-2280-0907

OI-15

CT230 Operation & Maintenance Manual

DIFFERENTIAL LOCK PEDAL

Operation

Description

Figure OI-17

The rear axle differential lock can be used to provide extra traction to the rear axle when engaged (EXAMPLE: Muddy conditions).

TOP VIEW

WARNING

1

AVOID INJURY OR DEATH Steering may be difficult with the rear differential lock engaged.

Always operate the machine at low speeds with the differential lock engaged. Disengage differential lock before making turns.

P-80944A

W-2658-0907

The rear axle differential lock pedal (Item 1) [Figure OI17] is located below the left side of the operator’s seat.

IMPORTANT

To engage the rear axle differential lock, press down and hold the differential lock pedal (Item 1) [Figure OI-17] with the heel of the left foot.

Do not engage differential lock when one wheel is spinning and the opposite wheel is stopped. Reduce speed and allow both rear wheels to be rotating at the same speed before engaging differential lock.

To disengage the rear axle differential lock, remove foot from the pedal (Item 1) [Figure OI-17].

NOTE: If the differential lock will not disengage, reverse the travel direction for a short distance, then resume normal operation.

I-2262-0707

OI-16

CT230 Operation & Maintenance Manual

CRUISE CONTROL LEVER

Engaging

Description

Figure OI-18

WARNING AVOID INJURY OR DEATH Do Not operate the compact tractor on public roadways with the cruise control lever engaged.

Disengage the cruise control before turning or when operating in rough terrain.

1

Lock both brake pedals together before engaging the cruise control lever. (Disengage the cruise control by pressing both brake pedals or by moving the cruise control lever to the OFF position)

2

3 P-80947

W-2577-0907

The cruise control lever is used to set the compact tractor forward travel speed at a constant speed for operator comfort and operating efficiency. When a constant forward travel speed is desired, the lever can be engaged (raised) and the forward travel speed will be maintained.

Press both brake pedals to disengage the cruise control.

When the cruise control is set, you can temporarily increase the forward travel speed by pressing the front of the travel control pedal. As soon as the travel control pedal is released, the travel speed will return to the set position.

NOTE: Cruise Control is only available in the forward travel direction.

Increase forward travel to the desired speed. Raise the cruise control lever (Item 1) and release the travel control pedal (Item 2) [Figure OI-18]. The selected forward speed will be maintained.

If a faster speed is required, press the front of the travel control pedal (Item 2) [Figure OI-18] to increase travel speed. Release the travel control pedal and the speed will return to the set position.

Disengaging Press both brake pedals (Item 3) or push down on the cruise control lever (Item 1) [Figure OI-18] to disengage the cruise control function.

After the cruise control lever has been disengaged, you will need to repeat the engaging procedure to reset travel speed. (There is no resume feature.)

For cruise control adjustment, (See CRUISE CONTROL on Page PM-16.)

OI-17

CT230 Operation & Maintenance Manual

FRONT WHEEL ASSIST (4WD) LEVER

Operation

Description

Figure OI-19

The front wheel assist will provide extra traction when engaged. (EXAMPLES: Muddy conditions, sandy soils, tilling.) The front wheel assist should only be used in working conditions and not in travel applications. If the front wheel assist is engaged when traveling on paved roads, there will be additional front tire wear.

WARNING

2

AVOID INJURY OR DEATH Front wheel assist can change the steering and braking characteristics of the machine. Use the correct ballast on the compact tractor and travel at reduced speeds while the front wheel assist is engaged. Do not engage the front wheel assist while traveling at high speeds. Engage the front wheel assist only when the compact tractor is at a complete stop.

OFF 1 ON

W-2556-0807 P-80943A

IMPORTANT

The front wheel assist lever (Item 1) [Figure OI-19] is located below the left side of the operator’s seat.

Driving on paved roads with the front wheel assist engaged will increase front tire wear. Disengage the front wheel assist before traveling on paved roads.

Bring the compact tractor to a complete stop before attempting to engage the front wheel assist.

With the compact tractor stopped, press the brake pedals and press down fully on the clutch pedal (Item 2) [Figure OI-19].

Press the brake pedals and depress the clutch pedal before engaging or disengaging front wheel assist.

I-2244-0907

Move the front wheel assist lever (Item 1) [Figure OI-19] fully upward. Slowly release the clutch pedal. The front wheel assist is now engaged.

To disengage the front wheel assist, bring the compact tractor to a complete stop.

Press down on the brake pedals and press down on the clutch pedal (Item 2) fully and then move the front wheel assist lever (Item 1) [Figure OI-19] fully downward.

Slowly release the clutch pedal. The front wheel assist is now disengaged.

OI-18

CT230 Operation & Maintenance Manual

STEERING WHEEL

Figure OI-21

Operation Figure OI-20 TILT STEERING WHEEL UP

1 1

P-78815

TILT STEERING WHEEL DOWN

Pull the steering column adjustment lever (Item 1) [Figure OI-21] outwards and raise or lower the steering wheel to the desired position.

P-78966

The steering wheel (Item 1) [Figure OI-20] is adjustable up and down for operator comfort.

Release the steering column adjustment lever (Item 1) [Figure OI-21] and the steering wheel will stay in the selected position.

OI-19

CT230 Operation & Maintenance Manual

STEERING WHEEL (CONT’D)

Figure OI-23

Operation (Cont’d)

WARNING •

• • •

PRESS FRONT OF PEDAL FOR FORWARD TRAVEL

AVOID INJURY OR DEATH Steering and braking can be affected by the loader attachment, implements, front wheel assist and the rear differential lock. Always install the correct ballast. Do not exceed the Loader or Three-Point Hitch lift capacities.

Always carry loads low. Slow down when turning.

Always lock brake pedals together for road travel.

Make sure that the brakes are adjusted correctly so the compact tractor does not pull to one side when braking.

1

PRESS BACK OF PEDAL FOR REVERSE TRAVEL B-23502B

Turn the steering wheel (Item 1) clockwise (R) [Figure OI-22] and press the front of the travel control pedal (item 1) [Figure OI-23] to turn right when traveling in the forward direction.

W-2558-0908

Figure OI-22 L

Turn the steering wheel (Item 1) clockwise (R) [Figure OI-22] and press the back of the travel control pedal (item 1) [Figure OI-23] to turn left when traveling in the rearward direction.

R

1

Figure OI-24

PRESS FRONT OF PEDAL FOR FORWARD TRAVEL P-78966

1 Turn the steering wheel (Item 1) clockwise (R) to turn right when traveling in the forward direction. Turn the steering wheel (Item 1) counter-clockwise (L) [Figure OI22] to turn left when traveling in the forward direction.

PRESS BACK OF PEDAL FOR REVERSE TRAVEL B-23503B

Turn the steering wheel (Item 1) counter-clockwise (L) [Figure OI-22] and press the front of the travel control pedal (Item 1) [Figure OI-24] to turn left when traveling in the forward direction.

Turn the steering wheel (Item 1) counter-clockwise (L) [Figure OI-22] and press the back of the travel control pedal (Item 1) [Figure OI-24] to turn right when traveling in the rearward direction.

OI-20

CT230 Operation & Maintenance Manual

LOADER CONTROLS (IF EQUIPPED)

Loader Arms Float Position

Description

Move the joystick control lever all the way forward (Item 3) [Figure OI-25] until it locks into the detent (float) position.

The joystick control lever (if equipped) activates the lift and tilt functions when equipped with a loader.

Tilt the bucket (or attachment) forward (Item 4)

Figure OI-25

The attachment will follow the ground as the compact tractor moves backward.

3

3

Use the float position of the loader arms to level loose material while driving backward.

2

To disengage from the float position, move the joystick control lever backward to raise the loader arms (Item 1) [Figure OI-25].

2 1

NOTE: Only use the float position when operating the compact tractor in the reverse travel direction.

Loader Tilt Operation

1

Move the joystick control lever to the right to tilt the bucket forward (Item 4) [Figure OI-26].

P-80942E

Move the joystick control lever left to tilt the bucket backward (Item 5) [Figure OI-26].

Figure OI-26 4

4 5

5

P-80942B

Movement of the joystick control lever [Figure OI-25] and [Figure OI-26] controls the lift and tilt functions of the loader.

Loader Lift Operation Move the joystick control lever backward to raise the loader arms (Item 1) [Figure OI-25].

Move the joystick control lever forward to lower the loader arms (Item 2) [Figure OI-25].

OI-21

CT230 Operation & Maintenance Manual

LOADER CONTROLS (CONT’D)

Relieve Hydraulic Oil Pressure (Joystick Control Lever)

Joystick Lock Lever

Figure OI-28

WARNING

1

AVOID INJURY OR DEATH Do NOT use the joystick lock lever to support the raised loader arms for servicing. Fully lower the loader arms and the attachment flat on the ground before servicing the compact tractor, loader or attachment.

W-2664-0907

Figure OI-27 P-77968

LOCKED

Shut off the engine. If equipped with a loader, fully lower the loader arms and put the attachment flat on the ground.

1

Relieve hydraulic pressure in the four couplers (Item 4) [Figure OI-28] by moving the joystick control lever forward / backward and side to side [Figure OI-25] and [Figure OI-26].

UNLOCKED

WARNING

P-80941

The joystick lock lever (Item 1) [Figure OI-27] is used to prevent accidental movement of the joystick when operating the compact tractor.

AVOID INJURY OR DEATH Diesel fuel or hydraulic fluid under pressure can penetrate skin or eyes, causing serious injury or death. Fluid leaks under pressure may not be visible.

Use a piece of cardboard or wood to find leaks. Do not use your bare hand. Wear safety goggles. If fluid enters skin or eyes, get immediate medical attention from a physician familiar with this injury.

Push the joystick lock lever (Item 1) [Figure OI-27] IN to lock the joystick control lever.

Pull the joystick lock lever (Item 1) [Figure OI-27] OUT to unlock the joystick control lever.

W-2072-0807

WARNING AVOID BURNS Hydraulic fluid, tubes, fittings and quick couplers can get hot when running machine and attachments.

Be careful when connecting and disconnecting quick couplers.

W-2220-0396

OI-22

CT230 Operation & Maintenance Manual

REAR AUXILIARY HYDRAULICS (IF EQUIPPED)

Rear auxiliary hydraulics couplers (Item 1, 2, 3 & 4) [Figure OI-29] are optional equipment.

Description

Figure OI-30

The rear (remote) auxiliary hydraulics are used for engaging various functions of rear mounted implements.

The CT230 compact tractor can be equipped with two pairs of rear auxiliary couplers.

CC

IMPORTANT

C

AA

2

A

Always move rear auxiliary hydraulic lever(s) out of detent position before stopping the engine or when no implement is connected.

• Lever(s) left in detent will make starting the engine difficult.

• Lever(s) left in detent with no implement connected will cause the hydraulic fluid to overheat and may damage the system.

D 1

B

DD BB P-80939

I-2279-1008

Move the lever (Item 1) [Figure OI-30] forward to supply hydraulic oil to coupler (A) [Figure OI-29]. Move the lever (Item 1) [Figure OI-30] completely forward into the detent position (AA) [Figure OI-30] to supply continuous hydraulic flow to coupler (A) [Figure OI-29].

Rear (Remote) Auxiliary Hydraulics Operation

WARNING

Move the lever backward to remove from detent.

Move the lever (Item 1) [Figure OI-30] backward to supply hydraulic oil to coupler (B) [Figure OI-29]. Move the lever (Item 1) [Figure OI-30] completely backward into the detent position (BB) [Figure OI-30] to supply continuous hydraulic flow to coupler (B) [Figure OI-29].

Move the lever forward to remove from detent. (Detent is only available for couplers A and B [Figure OI-29].)

AVOID BURNS Hydraulic fluid, tubes, fittings and quick couplers can get hot when running machine and attachments.

Be careful when connecting and disconnecting quick couplers.

W-2220-0396

Figure OI-29

Move lever (Item 2) [Figure OI-30] forward to supply hydraulic flow to coupler (C) [Figure OI-29]. There is no detent function for the (C) [Figure OI-29] coupler.

A

Move lever (Item 2) [Figure OI-30] backward to supply hydraulic flow to coupler (D) [Figure OI-29]. There is no detent function for the (D) [Figure OI-29] coupler.

C

Function Chart 1 2

3

B

D

LEVER 1

4

PORT

P-80940

OI-23

PUSH FORWARD

PULL BACK

A

PRESSURE

RETURN

B

RETURN

PRESSURE

C

PRESSURE

RETURN

D

RETURN

PRESSURE

CT230 Operation & Maintenance Manual

REAR AUXILIARY HYDRAULICS (IF EQUIPPED) (CONT’D)

Relieve Hydraulic Pressure (Rear Auxiliary Hydraulics)

Hydraulic Couplers (If Equipped)

WARNING

Figure OI-31

AVOID INJURY OR DEATH Diesel fuel or hydraulic fluid under pressure can penetrate skin or eyes, causing serious injury or death. Fluid leaks under pressure may not be visible.

Use a piece of cardboard or wood to find leaks. Do not use your bare hand. Wear safety goggles. If fluid enters skin or eyes, get immediate medical attention from a physician familiar with this injury.

W-2072-0807

Figure OI-32 P-780938

2 To Connect: Remove the dust plugs. Remove dirt or debris from the both the female and male couplers. Visually check the couplers for corrosion, damage or excessive wear, if any of these conditions exist, the couplers must be replaced.

Retract the sleeve on the female coupler. Insert the male coupler and push the couplers tightly together. Pull back firmly on the male coupler to make sure the couplers have engaged properly.

1

P-80939A

To Disconnect: Shut off the engine. If equipped with an implement, fully lower the implement flat on the ground.

Hold the male coupler and retract the sleeve on the female coupler. Pull to disengage the male coupler.

Reinstall the dust plugs.

Move the rear auxiliary hydraulic lever(s) (Item 1 & 2) [Figure OI-32] forward and back several times to relieve the hydraulic pressure at the rear couplers [Figure OI31].

IMPORTANT Always move rear auxiliary hydraulic lever(s) out of detent position before stopping the engine or when no implement is connected.

• Lever(s) left in detent will make starting the engine difficult.

• Lever(s) left in detent with no implement connected will cause the hydraulic fluid to overheat and may damage the system.

I-2279-1008

OI-24

CT230 Operation & Maintenance Manual

DRAWBAR

Figure OI-34

Description The compact tractor is equipped with an adjustable drawbar. The drawbar is used for towing pull type implements. Only use the drawbar that is supplied with the compact tractor. Replace if damaged.

1

Adjusting Length

2

IMPORTANT

B A C

When operating drawbar pulled PTO driven implements, the drawbar must be installed in the full length operating position. The drawbar positioned in the short operating position may cause PTO driveline stress or damage during turns.

P-80936A

Swing Drawbar The drawbar can be moved to the side positions (B or C) [Figure OI-34] for some applications to offset a pull type implement.

I-2253-0607

Figure OI-33

Remove the retainer pin (Item 1) and the drawbar pin (Item 2). Select the desired drawbar position; (A, B or C).

Reinstall the drawbar pin (Item 2) and the retainer pin (Item 1) [Figure OI-34].

2 14.00 in.

(356 mm)

The drawbar can also be used as a swing drawbar.

Remove the retainer pin (Item 1) and the drawbar pin (Item 2) [Figure OI-34]. (Do Not use the swing drawbar for rear-PTO driven implements.)

3

WARNING 1

P-80937A

The drawbar has two mounting positions.

AVOID INJURY OR DEATH Rear overturn can occur if loads are improperly hitched above the drawbar.

Operating position (Item 1) [Figure OI-33].

Pull from the drawbar or the three-point hitch lower links only.

W-2581-0707

Storage position (Item 2) [Figure OI-33].

For storage position (Item 2), remove two the drawbar pins and retainer pins (Item 3). Remove the drawbar and rotate the drawbar 180°. Reinstall the drawbar fully.

Reinstall the drawbar pins and retainer pins (Item 3) [Figure OI-33].

NOTE: For PTO operation, set the drawbar in the operating position (Item 1) [Figure OI-33] so that there is a clearance of 14.0 inch (356 mm) between the end of the PTO shaft and the implement clevis.

OI-25

CT230 Operation & Maintenance Manual

THREE-POINT HITCH

Figure OI-36

Description

IMPORTANT

1 UP

Avoid equipment damage. It may be necessary to remove the drawbar before using a three-point hitch mounted implement. Check drawbar clearance before using any three-point hitch mounted implement.

2

DOWN

I-2247-0607

3

3

Figure OI-35

P-80934A

The three-point hitch position lever (Item 1) [Figure OI36] is used to select the desired position of the threepoint hitch lower links. The position of the lever will determine the position of the lower links.

Raising Pull the lever (Item 1) [Figure OI-36] back to raise the lower links.

P-80935

Lowering The compact tractor is equipped with a three-point hitch classified as a Category 1 three-point hitch [Figure OI35]. The three-point hitch position lever is used for controlling the working position of a three-point hitch mounted implement.

Push the lever (Item 1) [Figure OI-36] forward to lower the lower links.

Operation To control the three-point hitch lower links: The three-point hitch lever (Item 1) has a decal (Item 2) [Figure OI-36] that is marked with numbers that represent the lower link height position. (The numbers do not represent an actual depth but are a visual reference for selecting the lower link position. The operator will need to learn through experience with the various implements and soil conditions what the desired setting are.)

The adjustable stops (Item 3) [Figure OI-36] can be moved to select the upper or lower positions of the threepoint links for a desired application.

To adjust the stops (Item 3) [Figure OI-36], turn the knob counter clockwise to loosen the knob. Slide the stop to the desired position and tighten the knob by turning clockwise.

OI-26

CT230 Operation & Maintenance Manual

THREE-POINT HITCH (CONT’D) Three-Point Hitch Lowering Speed / Lock Valve

IMPORTANT Do not operate the three-point hitch control lever with Three-Point Hitch Lowering Speed / Lock Valve in the locked position. Hydraulic oil flow is restricted by the lowering speed / lock valve and will activate the relief valve. This can cause the hydraulic oil to overheat.

WARNING AVOID INJURY OR DEATH Do not use the Three-Point Hitch Lowering Speed / Lock Valve for holding an implement in the raised position for servicing. Loss of hydraulic pressure could cause the implement to drop. Always fully lower or block the implement before servicing.

I-2248-0907

W-2564-0907

Figure OI-37 1

P-80933A

Using the Three-Point Hitch Lowering Speed / Lock Valve: The three-point hitch lowering speed / lock valve (Item 1) [Figure OI-37] is used to control the lowering rate of the lower links when the three-point hitch position lever is moved.

Turn the knob (Item 1) counter-clockwise to increase the lowering speed. Turn the knob (Item 1) [Figure OI-37] clockwise to decrease the lowering speed.

The lowering speed / lock valve can also be used to lock the three-point hitch lower links from lowering. The lock valve does not prevent the three-point hitch lower links from raising. The three-point hitch lower links should be locked when traveling on a public road to help prevent unintentional lowering of the implement.

NOTE: The lowering speed / lock valve should be set so the implement takes at least two seconds to go from fully raised to ground level.

OI-27

CT230 Operation & Maintenance Manual

POWER TAKE-OFF (PTO)

Reduce the engine speed to low idle. Press the brake pedals and fully press the clutch pedal (Item 1) [Figure OI-38].

Description The rear PTO is standard equipment on the CT230 compact tractor. An optional mid-PTO is available.

Figure OI-39

The rear-PTO and mid-PTO lever(s) must be in the disengaged (OFF) position before the engine can be started.

2

The rear-PTO has a 540 RPM PTO shaft.

ON

OFF

The mid-PTO has a 2000 RPM PTO shaft.

1

WARNING • • • • • •

•

• • •

P-80951A

AVOID INJURY OR DEATH Do NOT exceed the rated implement PTO speed.

Stay clear of rotating driveline.

Keep bystanders away.

Keep hands, feet, clothing and long hair away.

Keep PTO shields and all guards in place.

Disengage PTO (rear and mid), engage the parking brake, stop the engine and make sure all rotating components are stopped before exiting compact tractor.

If using the compact tractor rear-PTO in a stationary application; install blocks in front of and behind the rear tires and keep away from the PTO driveline when in use. Walk around the equipment, do not step over, lean across or crawl under a rotating driveline.

Do NOT service the compact tractor or implement with the PTO (rear or mid) engaged.

Do NOT service the implement in a raised position unless properly blocked and with all rotating components stopped.

Disengage PTO (rear and mid) for road travel.

Move the rear-PTO lever (Item 1) or the optional midPTO lever (Item 2) [Figure OI-39] forward to engage the PTO. Slowly release the clutch pedal and the PTO shaft will start rotating.

Increase the engine speed to the desired RPM specified for your implement.

Disengaging PTO Reduce the engine speed to low idle.

Press the brake pedals and fully press the clutch pedal (Item 1) [Figure OI-38].

Move the rear-PTO lever (Item 1) or the optional midPTO lever (Item 2) [Figure OI-39] back fully to the disengaged (OFF) position.

WARNING

W-2579-0907

Engaging PTO

• • • •

Figure OI-38

AVOID INJURY OR DEATH Keep PTO shields and all guards in place.

Keep away from moving parts.

Keep bystanders away.

Do NOT exceed 540 rear-PTO RPM or 2000 midPTO RPM. W-2659-0907

1

P-72942

OI-28

CT230 Operation & Maintenance Manual

DAILY INSPECTION Figure OI-40

7125074

OI-29

CT230 Operation & Maintenance Manual

DAILY INSPECTION (CONT’D)

WARNING

Daily Inspection and Maintenance Maintenance work must be done at regular intervals to be sure that the compact tractor is in good operating condition [Figure OI-40]. Failure to do so will result in excessive wear and early failures. The Service Schedule is a guide for correct maintenance of the compact tractor.

It is located on the engine cover. (See SERVICE SCHEDULE (7125074) on Page MST-3.)

•

Check seat belt and mounting hardware. Replace if damaged.

•

Check Safety Interlock System (Neutral Start and Operating) for proper function.

•

Safety Signs (Decals), replace if damaged or missing.

•

Check ROPS and mounting hardware.

•

Repair broken or loose parts.

•

Clean pedals and foot rest areas.

•

Clean engine of flammable material.

•

Check air cleaner and intake hoses/clamps.

•

Check engine oil level and engine for leaks.

•

Check the hydraulic fluid level and system for leaks.

•

Check the engine cooling system and coolant level.

Clean debris from radiator, oil cooler, debris screen and grille.

•

Check the tires for: wear, damage, proper size and correct tire pressure.

•

Check parking brake and adjust if needed.

•

Check PTO shaft splines, guards, and shields.

Replace if damaged or missing.

•

Check three-point hitch linkage condition and for proper operation.

•

Check loader mounting hardware for loose or broken parts.

•

Monitor the display panel for fuel level, coolant temperature & other engine and hydraulic functions.

•

Grease Pivot Pins (Loader Arms, Cylinders, BobTach and Bob-Tach Wedges) (if equipped).

AVOID INJURY OR DEATH Instructions are necessary before operating or servicing machine. Read and understand the Operation & Maintenance Manual, Operator’s Handbook and signs (decals) on machine. Follow warnings and instructions in the manuals when making repairs, adjustments or servicing. Check for correct function after adjustments, repairs or service.

Untrained operators and failure to follow instructions can cause injury or death.

W-2003-0807

IMPORTANT • •

PRESSURE WASHING DECALS Never direct the stream at a low angle toward the decal that could damage the decal causing it to peel from the surface.

Direct the stream at a 90 degree angle and at least 12 inches (300 mm) from the decal. Wash from the center of the decal toward the edges.

I-2226-0104

OI-30

CT230 Operation & Maintenance Manual

Figure OI-43

PRE-STARTING PROCEDURE Entering The Compact Tractor Figure OI-41

3

2 2

1

1

A B C P-76598A

The front of the seat height can be adjusted. From below the seat, remove the retainer pin (Item 1), washer (Item 2) and pin (Item 3) [Figure OI-43].

P-78958A

Enter the compact tractor using the floorboards, grab handle and steering wheel [Figure OI-41].

The seat height can be moved to position (A), position (B) or position (C) [Figure OI-43].

NOTE: Replace the floormat if damaged or missing.

Figure OI-44

Read the Operation & Maintenance Manual (Item 1) and the Operator’s Handbook (Item 2) [Figure OI-41] before operating the compact tractor.

The operator must be seated in the operator's seat before the engine can be started.

Seat Adjustment Figure OI-42

3 2

4

1

P-78989

Deluxe Seat Release the lever (Item 1) [Figure OI-44] to adjust the seat distance from the steering wheel.

1

Turn the handle (Item 2) to change the adjustment for operator weight. Turn the handle until the operator’s weight is shown in the window (Item 3) [Figure OI-44].

P-80993A

Standard Seat Rotate the knob (Item 4) [Figure OI-44] to adjust the height of the seat.

Release the lever (Item 1) [Figure OI-42] to adjust the seat distance from the steering wheel.

NOTE: Make sure the seat is locked after adjusting the forward / rearward position.

NOTE: Make sure the seat is locked after adjusting the forward / rearward position.

OI-31

CT230 Operation & Maintenance Manual

PRE-STARTING PROCEDURE (CONT’D)

WARNING

Seat Belt Adjustment Figure OI-45

AVOID INJURY OR DEATH When operating the machine: • Use ROPS and fasten the seat belt.

• Keep PTO shields and all guards in place.

• Do not wear seat belt if ROPS is down.

• Keep bystanders away. Never carry riders.

W-2660-0907

Figure OI-46 3 1 P-80932A

When ROPS is in the UP and locked position, (See ROPS Position on Page OI-10.) fasten the seat belt snugly [Figure OI-45]. Adjust the belt so that it fits snug around the lower part of your hips.

2

Do Not wear the seat belt when the ROPS is in the lowered position.

P-80951

IMPORTANT

Press the brake pedals and fully press down on the clutch pedal.

Check the seat belt retractor for correct operation.

Keep retractor clean and replace as necessary.

Put the Speed Range Lever (Item 1) [Figure OI-46] in the NEUTRAL position.

I-2252-0707

Make sure the (rear and mid) PTO lever(s) (Item 2 and 3) [Figure OI-46] (if equipped) are in the disengaged (OFF) position.

WARNING

Place the Travel Control Pedal and all controls in neutral Keep feet and arms inside the operator’s area.

AVOID INJURY OR DEATH The foldable ROPS (if equipped) must be in the raised position with the seat belt securely fastened.

For height restricted applications that require the ROPS to be in the lowered position, DO NOT fasten the seat belt. There is no rollover protection when the ROPS is in the lowered position. Put the ROPS in the UP and LOCKED position when the height restricted use is not required.

IMPORTANT Always move rear auxiliary hydraulic lever(s) out of detent position before stopping the engine or when no implement is connected.

• Lever(s) left in detent will make starting the engine difficult.

• Lever(s) left in detent with no implement connected will cause the hydraulic fluid to overheat and may damage the system.

W-2553-0708

I-2279-1008

OI-32

CT230 Operation & Maintenance Manual

STARTING THE ENGINE

Set the engine speed control (Item 1) [Figure OI-47] to the 1/2 speed position.

Key Switch

Turn the key (Item 2) [Figure OI-47] to the ON position.

If the glow plug Icon (Item 3) [Figure OI-47] is ON, wait for it to go OFF. NOTE; The glow plugs can be manually activated by turning the key to the PRE-HEAT position.

Pre-Heat for 60 seconds MAXIMUM. (See Cold Temperature Starting on Page OI-34.)

Turn the key to START position [Figure OI-47] and release it when the engine starts. The key will return to the ON position [Figure OI-47]. (See Safety Interlock System - Neutral Start on Page OI-8.)

DANGER AVOID DEATH

(The glow plug light may illuminate after starting the engine.)

Do not attempt to start the engine by shorting across the starter terminals.

Move the engine speed control lever forward to increase the engine speed.

Always start the machine from the operator’s seat only.

Stop the engine if the warning lights stay ON after the engine is running.

D-1001-0907

Figure OI-47

Pull the engine speed control fully backward and turn the key switch OFF [Figure OI-47] to stop the engine.

3

WARNING AVOID INJURY OR DEATH When an engine is running in an enclosed area, fresh air must be added to avoid concentration of exhaust fumes. If the engine is stationary, vent the exhaust outside. Exhaust fumes contain odorless, invisible gases which can kill without warning.

W-2050-0807

1

WARNING PRE-HEAT

OFF

• • •

ON

2

START

AVOID INJURY OR DEATH Use ROPS and fasten seat belt.

Start and operate only from the operator’s seat.

Never wear loose clothing when working near machine.

W-2673-0907

P-80948

OI-33

CT230 Operation & Maintenance Manual

STARTING THE ENGINE (CONT’D)

Warming The Hydraulic / Hydrostatic System

Cold Temperature Starting

Let the engine run for a minimum of 5 minutes to warm the engine and the hydrostatic transmission fluid before operating.

WARNING • •

MONITORING THE INSTRUMENT PANEL

AVOID INJURY OR DEATH Engines can have hot parts and hot exhaust gas.

Keep flammable material away.

Do not use machines in atmosphere containing explosive gas.

Procedure Figure OI-48

W-2051-1086

3 2

WARNING AVOID INJURY OR DEATH Do not use ether with glow plug (preheat) systems.

Explosion can result which can cause injury, death, or severe engine damage.

1

W-2071-0907

If the temperature is below 32° F (0° C), use the following procedure to make starting the engine easier: •

Replace the engine oil with the correct type and viscosity for the anticipated starting temperature.

(See Engine Oil Chart on Page PM-28.)

•

Make sure the battery is fully charged.

•

Install an engine heater. (See your Bobcat dealer for parts.)

P-78996

Turn the key to START position and release when the engine starts [Figure OI-47].

After the engine is running, frequently monitor the instrument panel: engine coolant temperature gauge (Item 1), low engine oil pressure indicator light (item 2) and low battery voltage light (Item 3) [Figure OI-48].

(See Instrument Panel on Page OI-5.)

Stop the engine if the warning lights stay ON after the engine is running.

OI-34

CT230 Operation & Maintenance Manual

STOPPING THE COMPACT TRACTOR

WARNING

Procedure Figure OI-49

AVOID INJURY OR DEATH Before you leave the operator’s seat: •

1

• •

6 4

3

• • 2

Fully lower the loader arms, put the attachment flat on the ground (if equipped).

Fully lower the implement(s) to the ground (if equipped).

Lock brake pedals together and engage the parking brake.

Place all controls in neutral.

Stop the engine, unfasten the seat belt and remove the key.

W-2569-0907

5

7

WARNING AVOID INJURY OR DEATH The parking brake must be engaged before leaving the operator’s seat. Rollaway can occur because the transmission may not prevent machine movement.

Lock the brake pedals together before activating the parking brake.

P-80953

Stop the compact tractor on a flat level surface.

Move the Engine Speed Control Lever (Item 1) [Figure OI-49] backward to decrease engine RPM.

W-2656-0807

Engage the parking brake. With the two brake pedals (Item 2) locked together, press down fully on the pedals (Item 2). Press down and hold the parking brake lever (Item 3) [Figure OI-49] and remove foot from the brake pedals.

Fully lower the loader arms (Item 6) [Figure OI-49] and put the attachment (if equipped) flat on the ground.

Press down fully on the clutch pedal (Item 4) [Figure OI49].

Move the PTO lever(s) (rear and mid) (Item 5) [Figure OI-49] to the disengaged (OFF) position.

Slowly release the clutch pedal.

IMPORTANT

Fully lower the three-point hitch implement (if equipped) to the ground. Fully lower the mid-mount implement (if equipped) to the ground (Item 7) [Figure OI-49].

Always move rear auxiliary hydraulic lever(s) out of detent position before stopping the engine or when no implement is connected.

• Lever(s) left in detent will make starting the engine difficult.

• Lever(s) left in detent with no implement connected will cause the hydraulic fluid to overheat and may damage the system.

Place all controls in neutral.

Turn the key OFF. Unbuckle the seat belt. Remove the key to prevent use by unauthorized personnel and exit the compact tractor.

Make sure the PTO driveline and all rotating components have come to a complete stop before exiting the compact tractor (if applicable).

I-2279-1008

OI-35

CT230 Operation & Maintenance Manual

ATTACHMENTS

WARNING

Choosing The Correct Bucket

WARNING

•

AVOID INJURY OR DEATH Never use attachments or buckets which are not approved by Bobcat Company. Buckets and attachments for safe loads of specified densities are approved for each model. Unapproved attachments can cause injury or death.

• • •

W-2052-0907

NOTE: Warranty is void if non-approved attachments are used.

AVOID INJURY OR DEATH Steering and braking can be affected by the loader attachment, implements, front wheel assist and the rear differential lock. Always install the correct ballast. Do not exceed the Loader or Three-Point Hitch lift capacities.

Always carry loads low. Slow down when turning.

Always lock brake pedals together for road travel.

Make sure that the brakes are adjusted correctly so the compact tractor does not pull to one side when braking.

W-2558-0908

Pallet Forks

Steering and braking can be affected by the loader attachment. Always install the correct rear ballast and the tires with the correct load rating. Do not exceed Loader lift capacities. (See Performance on Page SPEC-7.)

Figure OI-50

The dealer can identify, for each model, the attachments, buckets and ballast approved by Bobcat. The buckets and attachments are approved for Loader lift capacity and for secure fastening to the loader arms.

Load varies with model of pallet fork being used.

For Loader lift capacity, (See Performance on Page SPEC-7.)

Loader lift capacity is determined by using the proper rear ballast and a standard bucket filled with material of normal density, such as dirt or dry gravel. If larger buckets are used, the load center can change and the Loader lift capacity will be reduced. If very dense material is loaded, the volume must be reduced to prevent overloading.

B-17255

The maximum load to be carried when using a pallet fork is shown in the Specifications section of this manual [Figure OI-50]. (See Compact Tractor Loader Lift Capacity on Page SPEC-3.)

WARNING • • • • •

See your Bobcat dealer for more information about pallet fork inspection, maintenance and replacement. See your Bobcat dealer for loader lift capacity when using a pallet fork and for other available attachments.

AVOID INJURY OR DEATH Use ROPS and fasten seat belt.

Carry load low. Never carry riders.

Load, unload and turn on flat level ground only.

Adjust rear compact tractor wheels to the widest setting.

Do not exceed the Loader lift capacity. Install the correct rear ballast and the tires with the correct load rating.

W-2640-0907

OI-36

CT230 Operation & Maintenance Manual

ATTACHMENTS (CONT’D)

WARNING

Choosing The Correct Bucket (Cont’d) Figure OI-51

AVOID INJURY OR DEATH Do not handle large objects (such as round bales or posts) unless the loader is equipped with the proper attachment and the load is secured. Level bucket or attachment as load is being raised. Do not exceed the Loader lift capacity. Slow down when turning.

Carry the load low.

WRONG

W-2589-0907

B-23561A

Exceeding the Loader lift capacity [Figure OI-51] can cause the following problems: 1.

2.

3.

4.

5.

Steering may be difficult.

Tires may wear faster.

There will be a loss of stability.

The life of the machine will be reduced.

Braking performance may be reduced.

Use the correct size bucket for the type and density of material being handled. For safe handling of materials and avoiding machine damage, the attachment (or bucket) should handle a full load without going over the Loader lift capacity of the compact tractor equipped with the correct rear ballast and the tires with the correct load rating.

OI-37

CT230 Operation & Maintenance Manual

ATTACHMENTS (CONT’D)

Figure OI-53

Installing And Removing The Attachment (Pin-On) NOTE: Make sure loader is properly installed on the compact tractor with the correct pins and hardware. (See Installing Loader Mounting Brackets on Page LS-3.) (See Installing The Loader To The Compact Tractor on Page LS8.)

2 1

WARNING • • •

P-780991

AVOID INJURY OR DEATH Secure the attachment to the loader and install all the pins and hardware.

Secure the loader to the compact tractor and install all the pins and hardware.

When the loader is removed from the compact tractor, keep the attachment secured to the loader.

Drive forward until the loader arm mounting hole (Item 1) aligns with the bottom bucket (or attachment) mounting hole (Item 2) [Figure OI-53] (both sides).

Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page OI-35.)

WARNING

W-2663-0707

Installing AVOID INJURY OR DEATH Before you leave the operator’s seat:

Figure OI-52

• • • 1 • •

2 1

Fully lower the loader arms, put the attachment flat on the ground (if equipped).

Fully lower the implement(s) to the ground (if equipped).

Lock brake pedals together and engage the parking brake.

Place all controls in neutral.

Stop the engine, unfasten the seat belt and remove the key.

W-2569-0907

P-77988

Remove the retainer bolt and lock nut and remove the pins (Item 1) [Figure OI-52] (both sides).

If shipping bracket is installed, remove the bracket (Item 2) [Figure OI-52].

Enter the compact tractor and perform the PRESTARTING PROCEDURE. (See PRE-STARTING PROCEDURE on Page OI-31.)

OI-38

CT230 Operation & Maintenance Manual

ATTACHMENTS (CONT’D)

Figure OI-55

Installing And Removing The Attachment (Pin-On) (Cont’d)

3

Installing (Cont’d)

3 2

2

Figure OI-54 2 1 1 3 P-80909

4 The right side cylinder is equipped with a bucket level indicator. Depending on the bucket used, the level indicator can be adjusted to show when the bucket is level (parallel) to the ground.

1 P-80990A

Lower loader arms and put bucket flat the ground.

Loosen the level indicator slide bracket bolt (Item 1) located on the right tilt cylinder. Adjust level indicator slide bracket (Item 2) so that the end of the rod is flush (Item 3) with the end of the slide bracket. Tighten slide bracket bolt (Item 1) [Figure OI-55].

Install the pin (Item 1) [Figure OI-54] in the bottom hole (both sides).

Align the tilt cylinder rod end and the level indicator bracket (Item 2) (right side only) to the attachment mounting hole and install the pin (Item 3) [Figure OI-54] (both sides).

Ballast

Install the retaining bolt (Item 4) [Figure OI-54] and lock nut to secure each of the four pins. Tighten the locknuts to 28 - 34 ft.-lb. (38 - 46 N•m) torque.

Ballast may need to be added to the rear of the compact tractor for proper loader operation. (See Ballast (Rear) on Page SPEC-3.) (See Performance on Page SPEC-7.)

Grease the tilt cylinder pins and bucket pins with a good quality lithium based grease before use.

Tires Tires with the correct load rating will need to be installed on the compact tractor for proper loader operation. (See Tires on Page SPEC-10.)

OI-39

CT230 Operation & Maintenance Manual

ATTACHMENTS (CONT’D)

Figure OI-57

Installing And Removing The Attachment (Pin-On) (Cont’d)

WARNING AVOID INJURY OR DEATH Before you leave the operator’s seat: • • • • •

Fully lower the loader arms, put the attachment flat on the ground (if equipped).

Fully lower the implement(s) to the ground (if equipped).

Lock brake pedals together and engage the parking brake.

Place all controls in neutral.

Stop the engine, unfasten the seat belt and remove the key.

P-80991

Enter the compact tractor and perform the PRESTARTING PROCEDURE. (See PRE-STARTING PROCEDURE on Page OI-31.)

Drive the compact tractor backward, away from the bucket or attachment [Figure OI-57].

W-2569-0907

Removing Lower the loader arms and put the attachment flat on the ground.

Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page OI-35.)

Figure OI-56

2

1

2

P-77986

Remove the retaining bolt (Item 1) [Figure OI-56] and lock nut from the four pins.

Remove the four pins (Item 2) [Figure OI-56] (both sides).

OI-40

CT230 Operation & Maintenance Manual

ATTACHMENTS (CONT’D)

Figure OI-58

Installing And Removing The Attachment (Bob-Tach) NOTE: Make sure loader is properly installed on the compact tractor with the correct pins and hardware. (See Installing Loader Mounting Brackets on Page LS-3.) (See Installing The Loader To The Compact Tractor on Page LS8.)

WARNING • • •

P-41502

Pull the Bob-Tach levers up until they are fully raised (wedges fully raised) [Figure OI-58].

AVOID INJURY OR DEATH Secure the attachment to the loader and make sure the Bob-Tach levers are fully engaged in the locked position.

Secure the loader to the compact tractor and install all the pins and hardware.

When the loader is removed from the compact tractor, keep the attachment secured to the loader.

Enter the compact tractor and perform the PRESTARTING PROCEDURE. (See PRE-STARTING PROCEDURE on Page OI-31.)

Start the engine and release the parking brake.

Figure OI-59

W-2736-0608

Installing NOTE: The illustrations and instructions provided explain how to install a bucket attachment on to a machine. Follow these same instructions if you are installing different attachments such as a grapple, pallet forks, etc.

The attachment mounting frame for the attachment has a top flange that is designed to receive the top edge of the Bob-Tach and the lower part of the frame is designed to receive the Bob-Tach wedges.

B-23913A

Lower the loader arms and tilt the Bob-Tach forward.

Always inspect the compact tractor's Bob-Tach and the attachment mounting frame before installation. See the compact tractor's Operation & Maintenance Manual.

(See DAILY INSPECTION on Page OI-29.)

Drive the compact tractor slowly forward until the top edge of the Bob-Tach is completely under the top flange of the attachment mounting frame [Figure OI-59].

NOTE: Be sure the Bob-Tach levers do not hit the attachment.

OI-41

CT230 Operation & Maintenance Manual

ATTACHMENTS (CONT’D)

Figure OI-61

Installing And Removing The Attachment (Bob-Tach) (Cont’d) Installing (Cont’d) Figure OI-60

B-23919

Push down on the Bob-Tach levers until they are fully engaged in the locked position [Figure OI-61] (wedges fully extended through the attachment mounting frame holes).

Figure OI-62 B-23915

Tilt the Bob-Tach backward until the attachment is slightly off the ground [Figure OI-60]. This will cause the attachment mounting frame to fit up against the front of the Bob-Tach.

NOTE: When leaving the operator’s seat to install an attachment, tilt the attachment until it is slightly off the ground.

Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page OI-35.)

Frame contact point B23922A

WARNING

Both levers must contact the frame as shown when locked [Figure OI-62].

AVOID INJURY OR DEATH Before you leave the operator’s seat: • • • • •

If the levers do not engage in the locked position, see your Bobcat dealer for maintenance.

Fully lower the loader arms, put the attachment flat on the ground (if equipped).

Fully lower the implement(s) to the ground (if equipped).

Lock brake pedals together and engage the parking brake.

Place all controls in neutral.

Stop the engine, unfasten the seat belt and remove the key.

W-2569-0907

OI-42

CT230 Operation & Maintenance Manual

ATTACHMENTS (CONT’D)

Figure OI-64

Installing And Removing The Attachment (Bob-Tach) (Cont’d)

3

Installing (Cont’d)

3 2

WARNING

2

1

AVOID INJURY OR DEATH The Bob-Tach wedges must extend through the holes in the attachment mounting frame. Levers must be fully down and locked. Failure to secure wedges can allow attachment to come off.

1

P-80909

W-2715-0208

Figure OI-63

The right side cylinder is equipped with a bucket level indicator. Depending on the bucket used, the level indicator can be adjusted to show when the bucket is level (parallel) to the ground.

Lower loader arms and put bucket flat the ground.

Loosen the level indicator slide bracket bolt (Item 1) located on the right tilt cylinder. Adjust level indicator slide bracket (Item 2) so that the end of the rod is flush (Item 3) with the end of the slide bracket. Tighten slide bracket bolt (Item 1) [Figure OI-64].

Ballast Ballast may need to be added to the rear of the compact tractor for proper loader operation. (See Ballast (Rear) on Page SPEC-3.) and (See Performance on Page SPEC7.)

P-79780

The wedges must extend through the holes in the mounting frame of the attachment, securely fastening the attachment to the Bob-Tach [Figure OI-63].

Tires

Connect the auxiliary hydraulic hoses (if applicable).

Tires with the correct load rating will need to be installed on the compact tractor for proper loader operation. (See Tires on Page SPEC-10.)

OI-43

CT230 Operation & Maintenance Manual

ATTACHMENTS (CONT’D)

Figure OI-65

Installing And Removing The Attachment (Bob-Tach) (Cont’d)

WARNING AVOID INJURY OR DEATH Before you leave the operator’s seat: • • • • •

Fully lower the loader arms, put the attachment flat on the ground (if equipped).

Fully lower the implement(s) to the ground (if equipped).

Lock brake pedals together and engage the parking brake.

Place all controls in neutral.

Stop the engine, unfasten the seat belt and remove the key.

B-23916

Pull the Bob-Tach levers all the way up [Figure OI-65] until they are fully raised (wedges fully raised).

WARNING

W-2569-0907

Bob-Tach levers have spring tension. Hold lever tightly and release slowly. Failure to obey warning can cause injury.

Removing Always park on flat level ground.

W-2054-1285

Fully lower the loader arms and put the attachment flat on the ground. Lower or close the hydraulic equipment (if equipped).

Enter the compact tractor and perform the PRESTARTING PROCEDURE. (See PRE-STARTING PROCEDURE on Page OI-31.)

NOTE: In muddy conditions or to prevent the attachment from freezing to the ground, put the attachment on planks or blocks before removing the attachment from the machine.

Start the engine and release the parking brake.

Figure OI-66

Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page OI-35.)

Disconnect attachment hydraulic lines, if applicable, from the compact tractor. (See Relieve Hydraulic Oil Pressure (Joystick Control Lever) on Page OI-22.)

B-23914

Tilt the Bob-Tach forward and drive the compact tractor backward, away from the attachment [Figure OI-66].

OI-44

CT230 Operation & Maintenance Manual

IMPLEMENT

Exceeding the Three-Point Hitch lift capacity can cause the following problems:

Choosing The Correct Implement

1.

2.

3.

4.

5.

NOTE: Warranty is void if non-approved implements are used.

Steering and braking can be affected by the implement.

Always install the correct front ballast. Do not exceed the Three-Point Hitch lift capacities or machine towing capacities. (See Performance on Page SPEC-7.)

Steering may be difficult.

Tires may wear faster.

There will be a loss of stability.

The life of the machine will be reduced.

Braking performance may be reduced.

The dealer can identify, for each model, the implements and ballast approved by Bobcat. The implements are approved for Three-Point Hitch lift capacity and machine towing capacity.

For Three-Point Hitch lift capacity, (See Performance on Page SPEC-7.)

The Three-Point Hitch lift capacity is determined by using the proper front ballast.

WARNING • • • •

AVOID INJURY OR DEATH Use ROPS and fasten seat belt.

Never carry riders.

Load, unload and turn on flat level ground only.

Do not exceed the Three-Point Hitch lift capacity.

Install the correct front ballast.

W-2678-0907

WARNING •

• • •

AVOID INJURY OR DEATH Steering and braking can be affected by the loader attachment, implements, front wheel assist and the rear differential lock. Always install the correct ballast. Do not exceed the Loader or Three-Point Hitch lift capacities.

Always carry loads low. Slow down when turning.

Always lock brake pedals together for road travel.

Make sure that the brakes are adjusted correctly so the compact tractor does not pull to one side when braking.

W-2558-0908

OI-45

CT230 Operation & Maintenance Manual

IMPLEMENT (CONT’D)

Figure OI-67

Installing And Removing Pull Type Implements Installing NOTE: Before installing or using any implement, read and understand the implement Operation & Maintenance Manual.

14.00 in.

(356 mm)

Ballast may need to be added to the front of the compact tractor for proper operation when three-point hitch and pull type implements are installed. (See BALLAST (OPTIONAL) on Page OI-62.) and (See Performance on Page SPEC-7.)

1

P-80937

Remove the mid-mount implement (if equipped). (See Installing And Removing The Mid-PTO on Page OI-60.)

Adjust the drawbar (Item 1) [Figure OI-67] to the correct length of 14.0 inch (356 mm) for PTO driven, pull type implement applications. (See DRAWBAR on Page OI25.)

Remove the three-point implement (if equipped). (See Installing And Removing Three-Point Hitch Mounted Implements on Page OI-50.)

Adjust or remove the three-point lower links, as necessary, for clearance for the pull type implement so lower links do not interfere with any components. (See THREE-POINT HITCH on Page OI-26.)

Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page OI-35.)

Adjust the hitch of the implement to match the height of the compact tractor hitch. See the Implement Operation & Maintenance Manual for details.

NOTE: Remove the three-point hitch lower links or raise the lower links, as needed, for pull type implement clearance. If raised, lock the lower links by using the three-point hitch lowering speed / lock valve. (See Three-Point Hitch Lowering Speed / Lock Valve on Page OI-27.)

WARNING AVOID INJURY OR DEATH Rear overturn can occur if loads are improperly hitched above the drawbar.

Pull from the drawbar or the three-point hitch lower links only.

W-2581-0707

OI-46

CT230 Operation & Maintenance Manual

IMPLEMENT (CONT’D)

Figure OI-68

Installing And Removing Pull Type Implements (Cont’d) 1

Installing (Cont’d) Enter the compact tractor and preform the PRESTARTING PROCEDURE. (See PRE-STARTING PROCEDURE on Page OI-31.)

2

Drive the compact tractor to the implement. If a second person is used to guide the compact tractor, have the person stand a safe distance away from the side of the implement.

Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page OI-35.)

P-80931A

WARNING

Connect the implement to the drawbar using a low profile hitch pin (Item 1) [Figure OI-68]. The hitch pin should be long enough to go through the hitch on the implement.

Install a retainer pin (Item 2) [Figure OI-68].

AVOID INJURY OR DEATH Before you leave the operator’s seat: • • • • •

Figure OI-69

Fully lower the loader arms, put the attachment flat on the ground (if equipped).

Fully lower the implement(s) to the ground (if equipped).

Lock brake pedals together and engage the parking brake.

Place all controls in neutral.

Stop the engine, unfasten the seat belt and remove the key.

1

W-2569-0907

B-23639A

Connect the implement safety chain (Item 1) [Figure OI69] to the compact tractor. Allow no more slack in the chain than is necessary for turning. (See Safety Chains on Page OI-70.)

IMPORTANT • • •

Use only approved safety chains when towing equipment.

See your implement or attachment dealer for safety chains for your equipment.

Replace safety chains that are broken, stretched or damaged.

I-2235-0907

OI-47

CT230 Operation & Maintenance Manual

IMPLEMENT (CONT’D)

WARNING

Installing And Removing Pull Type Implements (Cont’d) Installing (Cont’d) Figure OI-70

•

BRACKET EXAMPLE • • •

AVOID INJURY OR DEATH Disengage the PTO (rear and mid), engage the parking brake, stop the engine and make sure all rotating components are completely stopped before connecting, disconnecting, adjusting or cleaning any PTO driven equipment.

Always keep PTO shields and all guards in place when using PTO driven equipment.

Disengage PTO (rear and mid) for road travel.

Keep hands, feet and clothing away.

W-2568-0907

MS2039

If the implement requires remote hydraulic operation or an electrical harness, connect the hoses to the remote hydraulic couplers or the harness to the rear electrical connector. (See REAR AUXILIARY HYDRAULICS (IF EQUIPPED) on Page OI-23.)

Secure hoses and wiring (if applicable) to prevent damage. The illustration in [Figure OI-70] shows an example of a hose guide bracket on an implement.

IMPORTANT To prevent hose damage caused by dragging on the ground, rubbing, pinching or PTO entanglement: • Support attachment and implement hydraulic hoses using available hose guides or supports.

• Contact your implement or attachment dealer for available hose guides or supports.

I-2230-0907

If the implement requires PTO operation, connect the PTO driveline to the implement PTO shaft and the compact tractor rear-PTO shaft. (See Installing And Removing The Rear-PTO on Page OI-57.)

OI-48

CT230 Operation & Maintenance Manual

IMPLEMENT (CONT’D)

WARNING

Installing And Removing Pull Type Implements (Cont’d)

WARNING

•

AVOID INJURY OR DEATH Before you leave the operator’s seat: • • • • •

•

Fully lower the loader arms, put the attachment flat on the ground (if equipped).

Fully lower the implement(s) to the ground (if equipped).

Lock brake pedals together and engage the parking brake.

Place all controls in neutral.

Stop the engine, unfasten the seat belt and remove the key.

• •

AVOID INJURY OR DEATH Disengage the PTO (rear and mid), engage the parking brake, stop the engine and make sure all rotating components are completely stopped before connecting, disconnecting, adjusting or cleaning any PTO driven equipment.

Always keep PTO shields and all guards in place when using PTO driven equipment.

Disengage PTO (rear and mid) for road travel.

Keep hands, feet and clothing away.

W-2568-0907

Remove the front ballast from the compact tractor (if equipped).

W-2569-0907

IMPORTANT

Removing Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page OI-35.)

Always move rear auxiliary hydraulic lever(s) out of detent position before stopping the engine or when no implement is connected.

• Lever(s) left in detent will make starting the engine difficult.

• Lever(s) left in detent with no implement connected will cause the hydraulic fluid to overheat and may damage the system.

Make sure the PTO driveline and all rotating components have come to a complete stop before exiting the compact tractor (if applicable).

Block the wheels of the implement to keep it from moving (if applicable).

I-2279-1008

Disconnect the hydraulic hoses or electrical connections (if applicable). (See REAR AUXILIARY HYDRAULICS (IF EQUIPPED) on Page OI-23.)

Disconnect the PTO driveline (if applicable) from the compact tractor. (See Installing And Removing The RearPTO on Page OI-57.)

Remove the safety chain (Item 1) [Figure OI-69].

Remove the drawbar hitch pin (item 1) and retainer pin (Item 2) [Figure OI-68].

Place a block of wood on the ground and lower the hitch of the implement onto the block of wood. (In freezing conditions; park the implement on planks or blocks to prevent the implement from freezing to the ground.)

OI-49

CT230 Operation & Maintenance Manual

IMPLEMENT (CONT’D)

Installing

Installing And Removing Three-Point Hitch Mounted Implements

NOTE: Before installing or using any implement, read and understand the Implement Operation And Maintenance Manual.

The three-point hitch on the CT230 is classified as a Category 1 Three-Point Hitch.

Ballast may need to be added to the front of the compact tractor for proper operation when three-point hitch and pull type implements are installed. (See BALLAST (OPTIONAL) on Page OI-62.) and (See Performance on Page SPEC-7.)

Figure OI-71

WARNING 1 A

AVOID INJURY OR DEATH Warnings and instructions in this manual and on the machine are for your protection.

2

Failure to follow the warnings and instructions can cause serious injury or death.

B C

3

W-2621-1104 P-78975

Figure OI-72 Positioning The Top Link: The top link (Item 1) has three mounting positions: A, B or C [Figure OI-71].

Remove the retainer pin (Item 2) and pin (Item 3) [Figure OI-71].

Install the top link (Item 1) to the desired position and install the pin (Item 3) and retainer pin (Item 2) [Figure OI-71].

2

For light to medium draft loads: Install the top link in the bottom hole C. Example, landscape rake.

1

2 3 P-80937B

For medium to heavy draft loads: Install the top link in the center hole B. Example, tiller or box blade.

Move the drawbar (Item 1) [Figure OI-72] to the storage position or remove the drawbar (if necessary) so that the drawbar does not interfere with raising and lowering the implement. (See DRAWBAR on Page OI-25.)

For heavy draft loads: Install the top link in the top hole A. Example, plow or ripper.

Remove the mid-mount implement. (See Installing And Removing The Mid-PTO on Page OI-60.)

The three-point links must be wide enough to clear the implement mounting pins.

Remove the sway bar pin (Item 2) (both sides) and move the two slower links (Item 3) outwards. Reinstall the pin (Item 2) [Figure OI-72]. (See Sway Bar Adjustment on Page OI-56.)

OI-50

CT230 Operation & Maintenance Manual

IMPLEMENT (CONT’D)

Figure OI-74

Installing And Removing Three-Point Hitch Mounted Implements (Cont’d)

1

Installing (Cont’d)

WARNING

4 3

AVOID INJURY OR DEATH Before backing the compact tractor, look in all directions and make sure no bystanders are in the work area. Do not allow anyone between the compact tractor and the implement when backing up to the implement for installation.

2 P-80929B

Install the lower link (Item 1) on the implement pin (Item 2). Install the retainer pin (Item 3) [Figure OI-74] (both sides). (See Extendable Lower Link Adjustment on Page OI-56.) The implement can be leveled side to side by adjusting the right link. (See Lifting Link Adjustment on Page OI-55.)

The sway bar pins can be removed to help with the installation of the lower links to the implement pins. (See Sway Bar Adjustment on Page OI-56.)

Preform the pre-staring procedure. (See PRE-STARTING PROCEDURE on Page OI-31.)

Drive the compact tractor backward, with the implement on the ground, until the lower links lock into the operating position (ITEM 4) [Figure OI-74].

Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page OI-35.)

W-2570-0807

Figure OI-73

2

1

3

4

WARNING P-80930A

AVOID INJURY OR DEATH Keep fingers and hands out of pinch points when installing and removing implements.

Enter the compact tractor and preform the PRESTARTING PROCEDURE. (See PRE-STARTING PROCEDURE on Page OI-31.)

W-2571-0807

Drive the compact tractor to the implement and align the lower links (Item 1) with the implement mounting pins (Item 2) [Figure OI-73] (both sides).

WARNING

Use the three-point hitch position lever (Item 3) [Figure OI-73] to align the height of the lower link to the implement mounting pins.

AVOID INJURY OR DEATH Before you leave the operator’s seat:

Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page OI-35.)

• •

The lower links can be extended for improved installation by pressing the link lever (Item 4) [Figure OI-73] and extending the lower links. (See Extendable Lower Link Adjustment on Page OI-56.)

• • •

Fully lower the loader arms, put the attachment flat on the ground (if equipped).

Fully lower the implement(s) to the ground (if equipped).

Lock brake pedals together and engage the parking brake.

Place all controls in neutral.

Stop the engine, unfasten the seat belt and remove the key.

W-2569-0907

OI-51

CT230 Operation & Maintenance Manual

IMPLEMENT (CONT’D)

Figure OI-77

Installing And Removing Three-Point Hitch Mounted Implements (Cont’d)

BRACKET EXAMPLE

Installing (Cont’d)

WARNING AVOID INJURY OR DEATH Keep fingers and hands out of pinch points when installing and removing implements.

MS2039

W-2571-0807

If the implement requires remote hydraulic operation or an electrical harness, connect the hoses to the remote hydraulic quick couplers or the harness to the rear electrical connector.

(See REAR AUXILIARY HYDRAULICS (IF EQUIPPED) on Page OI-23.)

Figure OI-75

Secure hoses and wiring (if applicable) to prevent damage. The illustration in [Figure OI-77] shows an example of a hose guide bracket on an implement.

1

IMPORTANT To prevent hose damage caused by dragging on the ground, rubbing, pinching or PTO entanglement: • Support attachment and implement hydraulic hoses using available hose guides or supports.

• Contact your implement or attachment dealer for available hose guides or supports.

P-80928

Remove the top link (Item 1) [Figure OI-75] from the storage position.

I-2230-0907

Figure OI-76

If the implement requires PTO operation, connect the PTO driveline between the implement PTO shaft and the compact tractor rear-PTO shaft. (See Installing And Removing The Rear-PTO on Page OI-57.)

2 1

WARNING

3 •

P-80927

Lower the top link (Item 1) [Figure OI-76] until it aligns with the implement mounting hole.

Install the pin (Item 2) and retainer pin (Item 3) [Figure OI-76].

•

The implement can be leveled front to back by adjusting the top link. (See Top Link Adjustment on Page OI-55.)

• •

AVOID INJURY OR DEATH Disengage the PTO (rear and mid), engage the parking brake, stop the engine and make sure all rotating components are completely stopped before connecting, disconnecting, adjusting or cleaning any PTO driven equipment.

Always keep PTO shields and all guards in place when using PTO driven equipment.

Disengage PTO (rear and mid) for road travel.

Keep hands, feet and clothing away.

W-2568-0907

The implement side to side sway will need to be adjusted. (See Sway Bar Adjustment on Page OI-56.)

OI-52

CT230 Operation & Maintenance Manual

IMPLEMENT (CONT’D)

Figure OI-78

Installing And Removing Three-Point Hitch Mounted Implements (Cont’d)

2

WARNING •

• • •

1

AVOID INJURY OR DEATH Disengage the PTO (rear and mid), engage the parking brake, stop the engine and make sure all rotating components are completely stopped before connecting, disconnecting, adjusting or cleaning any PTO driven equipment.

Always keep PTO shields and all guards in place when using PTO driven equipment.

Disengage PTO (rear and mid) for road travel.

Keep hands, feet and clothing away.

W-2568-0907

JACK EXAMPLE B-24951

Lower the implement to the ground. Use an approved jack (Item 1) [Figure OI-78] to support the implement (if equipped) or block the implement. (In freezing conditions, place the implement on blocks or planks to keep the implement from freezing to the ground.)

Removal Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page OI-35.)

Make sure the PTO driveline and all rotating components have come to a complete stop before exiting the compact tractor (if applicable).

Disconnect the hydraulic hoses or electrical connections (if applicable). (See REAR AUXILIARY HYDRAULICS (IF EQUIPPED) on Page OI-23.)

Disconnect the PTO driveline (if applicable) and install the PTO driveline into the storage area (Item 2) [Figure OI-78] (if equipped). (See Installing And Removing The Rear-PTO on Page OI-57.)

Block the wheels of the implement to keep it from rolling (if applicable).

IMPORTANT

WARNING AVOID INJURY OR DEATH Before you leave the operator’s seat: • • • • •

Fully lower the loader arms, put the attachment flat on the ground (if equipped).

Fully lower the implement(s) to the ground (if equipped).

Lock brake pedals together and engage the parking brake.

Place all controls in neutral.

Stop the engine, unfasten the seat belt and remove the key.

Always move rear auxiliary hydraulic lever(s) out of detent position before stopping the engine or when no implement is connected.

• Lever(s) left in detent will make starting the engine difficult.

• Lever(s) left in detent with no implement connected will cause the hydraulic fluid to overheat and may damage the system.

I-2279-1008

W-2569-0907

OI-53

CT230 Operation & Maintenance Manual

IMPLEMENT (CONT’D)

Figure OI-81

Installing And Removing Three-Point Hitch Mounted Implements (Cont’d) Removal (Cont’d) 1

Figure OI-79

3

3

2 1 P-80926

Remove the retainer pins (Item 1) [Figure OI-81] from the three-point hitch links (both sides).

2

Move the lower links (Item 2) out from the implement pins (Item 3) [Figure OI-81] (both sides). (See Sway Bar Adjustment on Page OI-56.)

P-80927

Remove the retainer pin (Item 1) and pin (Item 2) [Figure OI-79].

Figure OI-82

Remove the top link (Item 1) [Figure OI-79] from the implement.

Figure OI-80

2 1 P-80930

Enter the compact tractor and preform the PRESTARTING PROCEDURE. (See PRE-STARTING PROCEDURE on Page OI-31.)

P80928

Slowly drive the compact tractor away from the implement [Figure OI-82].

Place the top link (Item 1) into the storage position bracket (Item 2) [Figure OI-80].

Remove the front ballast from the compact tractor (if equipped).

OI-54

CT230 Operation & Maintenance Manual

IMPLEMENT (CONT’D)

Top Link Adjustment

Lifting Link Adjustment

Figure OI-84

Figure OI-83

2

3 1 3 2 1

P-80925 P-78938

The top link (Item 1) [Figure OI-84] is used to adjust the front to back level of the implement.

The right lifting link (Item 1) [Figure OI-83] is used to adjust the side to side level of the implement.

Loosen the lock nut (Item 2) and use the lever (Item 3 [Figure OI-84] to lengthen or shorten the top link.

Raise the lever retainer (Item 2) and turn the lever (Item 3) [Figure OI-83] to raise and lower the right lift link.

Turn clockwise to lengthen the top link, turn counterclockwise to shorten top link.

Turn clockwise to lengthen link, turn counter-clockwise to shorten link.

After the implement has been leveled, tighten the lock nut (Item 2) [Figure OI-84].

After the implement has been leveled, lower the retainer (Item 2) [Figure OI-83] to secure the lever

OI-55

CT230 Operation & Maintenance Manual

IMPLEMENT (CONT’D)

Extendable Lower Link Adjustment

Sway Bar Adjustment

Figure OI-87 1

Figure OI-85

1 1

1

P-80930

The lower links (Item 1) [Figure OI-87] (both sides) are adjustable for length for easy of connecting to the implement.

P-78936

The sway bars (Item 1) [Figure OI-85] (both sides) are used to adjust the amount the implement can move side to side.

Figure OI-88

Figure OI-86

1 2

3

1

P-80929A P-78937

Press the lever (Item 1) and pull the lower link (Item 2) [Figure OI-88] outward to help align the lower link mounting hole to the implement mounting hole.

Remove the pin (Item 1) [Figure OI-86] from both sway bars.

After the implement is securely connected to the compact tractor, the lower links will need to be returned to the operating position.

Adjust the sway bars. (See the Implement Operation & Maintenance Manual to determine the correct sway bar adjustment recommended for your implement.)

Preform the pre-staring procedure. (See PRE-STARTING PROCEDURE on Page OI-31.)

After the sway bars have been set, reinstall the pin (Item 1) [Figure OI-86].

Drive the compact tractor backward, with the implement on the ground, until the lower links lock into the operating position (ITEM 3) [Figure OI-88].

NOTE: When adjusting the sway bars with an implement installed, the implement will need to be raised slightly off of the ground.

OI-56

CT230 Operation & Maintenance Manual

POWER TAKE-OFF (PTO)

Figure OI-89

Installing And Removing The Rear-PTO The CT230 compact tractor is factory equipped with a rear-PTO. An optional mid-PTO is available.

The rear-PTO has a 540 RPM PTO shaft.

WARNING • • • • • •

•

• • •

1

AVOID INJURY OR DEATH Do NOT exceed the rated implement PTO speed.

Stay clear of rotating driveline.

Keep bystanders away.

Keep hands, feet, clothing and long hair away.

Keep PTO shields and all guards in place.

Disengage PTO (rear and mid), engage the parking brake, stop the engine and make sure all rotating components are stopped before exiting compact tractor.

If using the compact tractor rear-PTO in a stationary application; install blocks in front of and behind the rear tires and keep away from the PTO driveline when in use. Walk around the equipment, do not step over, lean across or crawl under a rotating driveline.

Do NOT service the compact tractor or implement with the PTO (rear or mid) engaged.

Do NOT service the implement in a raised position unless properly blocked and with all rotating components stopped.

Disengage PTO (rear and mid) for road travel.

P-80924

The rear-PTO shaft cover (Item 1) [Figure OI-89] is threaded onto the housing. Turn the cover counterclockwise to remove.

NOTE: Reinstall the PTO shaft cover whenever the PTO is not being used.

W-2579-0907

Installing Install the implement to the compact tractor. (See Installing And Removing Pull Type Implements on Page OI-46.) or (See Installing And Removing Three-Point Hitch Mounted Implements on Page OI-50.)

Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page OI-35.)

Make sure the PTO driveline and all rotating components have come to a complete stop before exiting the compact tractor (if applicable).

OI-57

CT230 Operation & Maintenance Manual

POWER TAKE-OFF (PTO) (CONT’D)

Figure OI-90

Installing And Removing The Rear-PTO (Cont’d) 1

Installing (Cont’d) If using pull type equipment, adjust the drawbar to the correct length of 14.0 inches (356 mm). (See DRAWBAR on Page OI-25.)

NOTE: Remove the three-point hitch links or raise the three-point hitch links, as needed, for pull type implement clearance. If raised, lock the three-point hitch lowering speed / lock valve so that the lower links can not be lowered.

(See Three-Point Hitch Lowering Speed / Lock Valve on Page OI-27.)

P-80982

Use the correct PTO driveline for use with the compact tractor rear-PTO shaft and the implement PTO shaft.

(See Power Take-Off (PTO) System (Rear-PTO) on Page SPEC-9.)

If using a three-point hitch type implement, adjust or remove the lower links, as necessary, for clearance for the pull type implement so it does not interfere with any three-point hitch components. (See THREE-POINT HITCH on Page OI-26.)

Connect the PTO driveline (Item 1) [Figure OI-90] to the rear-PTO shaft of the compact tractor and the PTO shaft of the implement. Make sure it is securely connected by pushing and pulling on the driveline. See your implement Operation & Maintenance Manual for additional information.

IMPORTANT Improper hitch installation can cause PTO driveline damage.

• Do not modify the hitch or use an unapproved hitch.

• Make sure PTO driveline is of adequate length and that u-joints are in the correct phase.

NOTE: The rear-PTO driveline must have a means to retain it to the PTO shaft on both the compact tractor and the implement.

WARNING

I-2249-0807

WARNING •

• • •

• • • •

AVOID INJURY OR DEATH Disengage the PTO (rear and mid), engage the parking brake, stop the engine and make sure all rotating components are completely stopped before connecting, disconnecting, adjusting or cleaning any PTO driven equipment.

Always keep PTO shields and all guards in place when using PTO driven equipment.

Disengage PTO (rear and mid) for road travel.

Keep hands, feet and clothing away.

AVOID INJURY OR DEATH Keep PTO shields and all guards in place.

Keep away from moving parts.

Keep bystanders away.

Do NOT exceed 540 rear-PTO RPM or 2000 midPTO RPM. W-2659-0907

W-2568-0907

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CT230 Operation & Maintenance Manual

POWER TAKE-OFF (PTO) (CONT’D) Installing And Removing The Rear-PTO (Cont’d) Removing Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page OI-35.)

Make sure the PTO driveline and all rotating components have come to a complete stop before exiting the compact tractor (if applicable).

Figure OI-91

1

P-80982

Disconnect the PTO driveline (Item 1) [Figure OI-91] from the compact tractor rear-PTO shaft. See your Implement Operation & Maintenance Manual for additional information

WARNING •

• • •

AVOID INJURY OR DEATH Disengage the PTO (rear and mid), engage the parking brake, stop the engine and make sure all rotating components are completely stopped before connecting, disconnecting, adjusting or cleaning any PTO driven equipment.

Always keep PTO shields and all guards in place when using PTO driven equipment.

Disengage PTO (rear and mid) for road travel.

Keep hands, feet and clothing away.

W-2568-0907

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CT230 Operation & Maintenance Manual

POWER TAKE-OFF (PTO) (CONT’D)

Figure OI-92

Installing And Removing The Mid-PTO The CT230 compact tractor is factory equipped with a rear-PTO. An optional mid-PTO is available.

The mid-PTO has a 2000 RPM PTO shaft.

2

WARNING • •

1

AVOID INJURY OR DEATH Keep all shields and guards in place.

Do NOT exceed Mid-PTO speed of 2000 RPM.

P-80923

W-2636-0907

Remove the bolt (Item 1) and the cover (Item 2) [Figure OI-92] on the mid-PTO shaft.

WARNING •

• • •

NOTE: Reinstall the PTO shaft cover when the MidPTO is not being used.

AVOID INJURY OR DEATH Disengage the PTO (rear and mid), engage the parking brake, stop the engine and make sure all rotating components are completely stopped before connecting, disconnecting, adjusting or cleaning any PTO driven equipment.

Always keep PTO shields and all guards in place when using PTO driven equipment.

Disengage PTO (rear and mid) for road travel.

Keep hands, feet and clothing away.

Install the implement onto the compact tractor according to the instructions in the implement Operation & Maintenance Manual.

Figure OI-93

1

W-2568-0907

Installing Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page OI-35.)

Make sure the PTO driveline and all rotating components have come to a complete stop before exiting the compact tractor (if applicable).

P-80969

Use the correct PTO driveline for use with the compact tractor mid-PTO shaft and the implement PTO shaft. (See Power Take-Off (PTO) System (Mid-PTO Optional) on Page SPEC-9.)

Block the wheels of the implement to keep it from moving (if applicable).

Install blocks in front of and behind the rear tires on the compact tractor.

Connect the PTO driveline (Item 1) [Figure OI-93] to the compact tractor mid-PTO shaft. Make sure it is securely connected to both the compact tractor and the implement. Check the connection by pushing and pulling on the driveline See your Implement Operation & Maintenance Manual for additional information.

See your Implement Operation & Maintenance Manual for detailed information on installing the implement.

NOTE: The mid-PTO driveline must have a means to retain it to the PTO shaft for both the compact tractor and the implement.

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CT230 Operation & Maintenance Manual

POWER TAKE-OFF (PTO) (CONT’D)

Figure OI-94

Installing And Remove The Mid-PTO (Cont’d) 1

WARNING •

• • •

AVOID INJURY OR DEATH Disengage the PTO (rear and mid), engage the parking brake, stop the engine and make sure all rotating components are completely stopped before connecting, disconnecting, adjusting or cleaning any PTO driven equipment.

Always keep PTO shields and all guards in place when using PTO driven equipment.

Disengage PTO (rear and mid) for road travel.

Keep hands, feet and clothing away.

P-80969

W-2568-0907

Disconnect the PTO driveline (Item 1) [Figure OI-94] from the compact tractor mid-PTO shaft. See your Implement Operation & Maintenance Manual for additional information.

Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page OI-35.)

Remove the implement from the compact tractor. See your Implement Operation & Maintenance Manual for additional information.

Removal

Make sure the PTO driveline and all rotating components have come to a complete stop before exiting the compact tractor (if applicable).

Block the wheels of the implement to keep it from moving (if applicable).

Install blocks in front of and behind the rear tires on the compact tractor.

Disconnect the hydraulic hoses or electrical connections (if applicable). (See REAR AUXILIARY HYDRAULICS (IF EQUIPPED) on Page OI-23.)

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CT230 Operation & Maintenance Manual

BALLAST (OPTIONAL)

Front Ballast

Ballast may need to be added to the front or the rear of the compact tractor depending on the attachment or implement.

The optional loader can be used as front ballast.

If a loader is not installed on the compact tractor, then an optional front ballast kit can be installed.

Install the correct ballast on the compact tractor and do not exceed the Loader or Three-Point Hitch lift capacities.

Refer to the ballast chart for the correct application. (See Ballast (Front) on Page SPEC-4.) or (See Ballast (Rear) on Page SPEC-3.)

The front ballast kit contains a bracket and weights.

Install the front ballast bracket on the compact tractor.

Add the correct amount of front ballast. (See Ballast (Front) on Page SPEC-4.) See your Bobcat dealer for front ballast.

Remove ballast when they are not needed. The additional weight will make steering more difficult, will affect braking performance and increase wear on the tires.

IMPORTANT

Always check and adjust tire air pressure when adding or removing weight.

Foam filled tires are NOT approved for use on the Compact Tractor. Axle damage may occur with foam filled tires. Warranty will be voided if foam filled tires are used on this machine.

WARNING •

• • •

I-2277-0608

AVOID INJURY OR DEATH Steering and braking can be affected by the loader attachment, implements, front wheel assist and the rear differential lock. Always install the correct ballast. Do not exceed the Loader or Three-Point Hitch lift capacities.

Always carry loads low. Slow down when turning.

Always lock brake pedals together for road travel.

Make sure that the brakes are adjusted correctly so the compact tractor does not pull to one side when braking.

W-2558-0908

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CT230 Operation & Maintenance Manual

BALLAST (OPTIONAL) (CONT’D)

Rear Liquid Ballast

Rear Ballast

A solution of water and calcium chloride can be used as a safe and economical ballast in the rear compact tractor tires. Both rear tires must be filled to 75% full if liquid ballast is used.

WARNING •

• • •

NOTE: Liquid ballast must be installed by a trained technician. Contact your local tire service store for installing or removing liquid ballast.

AVOID INJURY OR DEATH Steering and braking can be affected by the loader attachment, implements, front wheel assist and the rear differential lock. Always install the correct ballast. Do not exceed the Loader or Three-Point Hitch lift capacities.

Always carry loads low. Slow down when turning.

Always lock brake pedals together for road travel.

Make sure that the brakes are adjusted correctly so the compact tractor does not pull to one side when braking.

A water and calcium chloride mixture of 5.0 lb./Gal. (0.6 kg/liter) will not freeze solid to temperatures above -50° F (-45° C).

With the rear tire valve stem at the 12 o’clock position, fill tubeless tires to the valve stem level (75% full). Tubeless tires filled with less water and calcium chloride mixture would expose part of the rim and possibly cause corrosion. Fill the other rear tire with liquid ballast.

Tube type tires may be filled to any level below 90%.

W-2558-0908

NOTE: Do NOT add liquid ballast to the front tires.

Figure OI-95

When using the optional loader, a rear ballast box must also be installed on the compact tractor. (See Rear Ballast on Page OI-63.) With both rear tires filled to 75% with liquid ballast, the ballast box must be filled with the correct amount of weight. (See Ballast (Rear) on Page SPEC-3.)

1

IMPORTANT Foam filled tires are NOT approved for use on the Compact Tractor. Axle damage may occur with foam filled tires. Warranty will be voided if foam filled tires are used on this machine.

P-80922

I-2277-0608

Install the ballast box (Item 1) [Figure OI-95] to the three-point hitch. (See THREE-POINT HITCH on Page OI-26.)

Fill the ballast box (Item 1) [Figure OI-95] with the correct amount of weight. (See Ballast (Rear) on Page SPEC-3.)

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CT230 Operation & Maintenance Manual

TREAD WIDTH

Rear Figure OI-96

Front The front axle tread width is not adjustable.

For the correct wheel bolt / nut torques, (See Front Wheel Nuts / Bolts on Page PM-44.)

NOTE: Contact your Bobcat dealer for the latest information on tire availability and the tread width information for the tires.

WARNING AVOID INJURY OR DEATH Do not inflate tires above specified pressure. Failure to use correct tire mounting procedure can cause an explosion which can result in injury or death.

Tread Width Chart

W-2078-1007

TIRE

“A”

AG

48.3 in.

(1227mm)

“B”

“C”

“D”

52.7 in.

44.1 in.

48.5 in.

(1339 mm) (1120 mm) (1232 mm)

The rear axle tread width is only adjustable when equipped with the Ag or General Purpose tires. The above chart shows the approved tire mounting positions [Figure OI-96].

Tighten the rim mounting bolts to 163 - 178 ft. lb. (221 241 N•m) torque.

For the correct wheel bolt / nut torques, (See Rear Wheel Nuts / Bolts on Page PM-44.)

NOTE: Contact your Bobcat dealer for the latest information on tire availability and the tread width information for the tires.

IMPORTANT •

•

Always position the tire and rim as shown in the illustration. If not installed as shown, the tire may contact the compact tractor frame and damage the tire and the frame.

Always maintain the correct wheel bolt / nut torque. Follow the procedure in manual whenever tires have been changed.

I-2254-0607

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CT230 Operation & Maintenance Manual

OPERATING PROCEDURE

Figure OI-97 LOADED BUCKET & REAR BALLAST

Operating Compact Tractor With Loader Installed

WARNING AVOID INJURY OR DEATH • Use ROPS and fasten the seat belt.

• Install the correct rear ballast.

• Do NOT exceed the Loader lift capacity.

• Adjust rear wheels to the widest setting.

• Check tire condition and proper air pressure.

• Use tires with the correct load rating.

Failure to obey warnings can cause the machine to roll over.

GOING UP SLOPE

GOING DOWN SLOPE

B-23544A

B-23545A

With a loaded bucket and rear ballast, go up or down the slope with the heavy end toward the top of the slope [Figure OI-97].

W-2665-0907

Inspect The Work Area

WARNING

Before beginning operation, inspect the work area.

AVOID INJURY OR DEATH • Keep the loader arms as low as possible.

• Do not travel or turn with the loader arms up.

• Turn on level ground.

• Go up and down slopes, not across them.

• Keep the heavy end of the machine uphill.

• Do not overload the machine.

Failure to obey warnings can cause the machine to roll over.

Look for drop-offs or rough terrain. Have underground utility lines (gas, water, sewer, irrigation, etc.) located and marked.

Remove objects or other construction material that could damage the compact tractor or cause personal injury.

Check the loader mounting hardware torque after the first 30 minutes of use and then every eight hours thereafter.

W-2666-0907

Operating With A Full Bucket And Rear Ballast When operating on a public road or highway, always follow local regulations. Slow Moving Vehicle (SMV) emblem or directional signals and hazard lights may be required.

Always warm up the engine and hydrostatic system before operating the compact tractor.

Operate with the engine at full speed for maximum horsepower. Press the Travel Control Pedal only a small amount to start movement of the compact tractor.

New operators must operate the compact tractor in an open area without bystanders. Operate the controls until the compact tractor can be handled at a efficient and safe rate for all conditions of the work area.

When going up and down slopes, engage the Front Wheel Assist to increase traction. (See FRONT WHEEL ASSIST (4WD) LEVER on Page OI-18.)

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CT230 Operation & Maintenance Manual

OPERATING PROCEDURE (CONT’D)

WARNING

Operating With An Empty Bucket And Rear Ballast

WARNING •

• • •

• •

AVOID INJURY OR DEATH Steering and braking can be affected by the loader attachment, implements, front wheel assist and the rear differential lock. Always install the correct ballast. Do not exceed the Loader or Three-Point Hitch lift capacities.

Always carry loads low. Slow down when turning.

Always lock brake pedals together for road travel.

Make sure that the brakes are adjusted correctly so the compact tractor does not pull to one side when braking.

• • • •

AVOID INJURY OR DEATH Do NOT lift or carry any person in the loader.

Keep bystanders away. Never carry riders.

Do NOT walk under or work under raised loader arms and attachments.

Never modify equipment or use unapproved attachments.

Operate the compact tractor and the loader from the compact tractor operator’s seat only.

Do not allow loader arms or attachment to contact electrical power lines.

When operating on public roads, use Slow Moving Vehicle (SMV) emblem, warning lights and other equipment as needed. Follow all local regulations.

W-2573-0907

W-2558-0908

Figure OI-98 EMPTY BUCKET & REAR BALLAST

GOING UP SLOPE B-23524A

GOING DOWN SLOPE B-23528A

When going up and down slopes, engage the Front Wheel Assist to increase traction. (See FRONT WHEEL ASSIST (4WD) LEVER on Page OI-18.)

With an empty bucket and rear ballast, go up or down the slope with the heavy end toward the top of the slope [Figure OI-98].

Raise the bucket or attachment only high enough to avoid obstructions on rough ground.

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CT230 Operation & Maintenance Manual

OPERATING PROCEDURE (CONT’D)

Slowly tilt the bucket backward (Item 3) and raise the loader arms (Item 2) [Figure OI-101] while driving into the material.

Filling And Emptying The Bucket Filling

Drive backward away from the material.

Figure OI-99 1

WARNING

1

4 3

AVOID INJURY OR DEATH Do not handle large objects (such as round bales or posts) unless the loader is equipped with the proper attachment and the load is secured. Level bucket or attachment as load is being raised. Do not exceed the Loader lift capacity. Slow down when turning.

Carry the load low.

2 2 3

W-2589-0907

4

Emptying

P-72936D

Keep the bucket low when moving to the area where you want to dump the material.

The joystick control lever is used for controlling the loader functions [Figure OI-99]. (See LOADER CONTROLS (IF EQUIPPED) on Page OI-21.)

Move the compact tractor slowly to the dump area.

Figure OI-102

Figure OI-100 1 4 4 2 B-23541A B-23529A

While raising the loader arms (Item 2), tilt the bucket forward (Item 4) [Figure OI-102] to keep the bucket level and help prevent material from falling off the back of the bucket.

Lower the loader arms all the way (Item 1) and tilt the bucket forward (Item 4) [Figure OI-100] until the cutting edge is on the ground. Drive slowly forward to push the bucket slightly into the material.

Drive forward slowly until the bucket is over the top of the truck or bin.

Figure OI-101

Tilt the bucket all the way forward (Item 4) [Figure OI102] to empty the bucket.

3 2 B-23526A

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CT230 Operation & Maintenance Manual

OPERATING PROCEDURE (CONT’D)

Backfilling

Leveling The Ground Using Float

Figure OI-104

Figure OI-103 1 1A 4 1 4 B-23548A

B-23543A

2

Lower the loader arms (Item 1) [Figure OI-104] and put the cutting edge of the bucket on the ground (Item 4) [Figure OI-104]. Drive forward to the edge of the hole to push the material into the hole.

Raise the loader arms (Item 2) and tilt the bucket forward (Item 4) [Figure OI-103].

Tilt the bucket forward (Item 4) [Figure OI-104] as soon as it is past the edge of the hole.

Push the joystick control lever all the way forward (Item 1A) [Figure OI-103] until it locks into detent position to engage the float. The loader arms will slowly lower.

If necessary, raise the loader arms to empty the bucket.

Drive backward to level loose material.

Pull the joystick control lever backward (Item 2) [Figure OI-103] to unlock the loader arms from the float position.

IMPORTANT Never drive forward when the hydraulic control for the loader arms are in float position.

I-2268-0807

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CT230 Operation & Maintenance Manual

OPERATING PROCEDURE (CONT’D) Towing Equipment With The Compact Tractor

WARNING

WARNING

•

AVOID INJURY OR DEATH Rear overturn can occur if loads are improperly hitched above the drawbar.

• •

Pull from the drawbar or the three-point hitch lower links only.

W-2581-0707

•

AVOID INJURY OR DEATH Steering and braking can be affected by the loader attachment, implements, front wheel assist and the rear differential lock. Always install the correct ballast. Do not exceed the Loader or Three-Point Hitch lift capacities.

Always carry loads low. Slow down when turning.

Always lock brake pedals together for road travel.

Make sure that the brakes are adjusted correctly so the compact tractor does not pull to one side when braking.

W-2558-0908

Make sure the hitch coupler is of adequate capacity for the load being towed. Only use the drawbar that was supplied with the compact tractor.

Do not tow a vehicle or trailer on public streets or highways.

Read and understand the Implement Operation And Maintenance Manual and the compact tractor Operation And Maintenance Manual prior to installing or using any implement.

Do not allow riders in a trailer or implement being towed.

New operators must operate the compact tractor in an open area without bystanders. Operate the controls until the compact tractor can be handled at a efficient and safe speed for all conditions of the work area.

Install the implement on the compact tractor. (See Installing And Removing Pull Type Implements on Page OI-46.)

Avoid sudden starts, sudden stops, and tight turns when towing. Slow down when driving on wet, slippery or rough terrain. Allow for additional stopping distance when towing loads.

Always inspect the compact tractor and the implement before use. Inspect for damaged or loose parts, damaged or missing PTO shields and guards.

Avoid stopping on a slope when towing. If you must stop on a slope, avoid sudden starts or rolling backward and stopping suddenly.

Do not exceed the towing capacity or the trailer hitch tongue weight capacity of the compact tractor. If needed install the correct front ballast. (See Ballast (Front) on Page SPEC-4.)

Slow down when towing implements downhill by reducing travel speed with the travel control pedal or pressing the brake pedals as necessary.

Always park towed implements on flat level ground.

Before beginning operation, inspect the work area for unsafe conditions.

Look for drop-offs or rough terrain. Have underground utility lines (gas, water, sewer, irrigation, etc.) located and marked.

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CT230 Operation & Maintenance Manual

OPERATING PROCEDURE (CONT’D)

Safety Chains

Towing Equipment With The Compact Tractor (Cont’d)

Figure OI-105

Remove objects or other construction material that could damage the compact tractor or cause personal injury.

When operating on a public road or highway, always follow local regulations. For example: Slow Moving Vehicle (SMV) emblem or directional signals and hazard / flasher lights may be required.

Always warm up the engine and hydrostatic system before operating the compact tractor.

Check for safe operating speed, safe stopping distances and braking characteristics that may be different with each type of implement. Know that when implements are installed, the compact tractor braking distance may increase.

B-23639A

When towing implements on a public roadway, use safety chains with a tensile strength equal to or greater than the gross weight of the unit being towed. This will control the implement in the event the hitch pin is lost during transportation [Figure OI-105].

WARNING • • • • •

AVOID INJURY OR DEATH Use ROPS and fasten the seat belt.

Install the correct front ballast.

Never modify equipment or use unapproved implements.

Operate the compact tractor from the operator’s seat only.

Keep bystanders away. Never carry riders.

After the safety chains are installed between the implement and compact tractor frame, check for adequate safety chain length. Drive the compact tractor to the left and right to check that the chains do not dangle on the ground or become tight during the turn. If necessary, adjust safety chain length [Figure OI-105].

W-2667-0907

IMPORTANT • • •

Use only approved safety chains when towing equipment.

See your implement or attachment dealer for safety chains for your equipment.

Replace safety chains that are broken, stretched or damaged.

I-2235-0907

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CT230 Operation & Maintenance Manual

OPERATING PROCEDURE (CONT’D)

Always inspect the compact tractor and the implement before use. Inspect for damaged or loose parts, damaged or missing PTO shields and guards.

Operating The Three-Point Hitch Implement The three-point hitch the CT230 is classified as a Category 1 Three-Point Hitch.

New operators must operate the compact tractor in an open area without bystanders. Operate the controls until the compact tractor can be handled at a efficient and safe speed for all conditions of the work area.

WARNING • • • • •

Check for safe operating speed, safe stopping distances and braking characteristics that may be different with each type of implement. Know that when implements are installed, the compact tractor braking distance may increase.

AVOID INJURY OR DEATH Use ROPS and fasten the seat belt.

Install the correct front ballast.

Never modify equipment or use unapproved implements.

Operate the compact tractor from the operator’s seat only.

Keep bystanders away. Never carry riders.

Before beginning operation, inspect the work area for unsafe conditions.

Look for drop-offs or rough terrain. Have underground utility lines (gas, water, sewer, irrigation, etc.) located and marked.

W-2667-0907

Read and understand the implement Operation And Maintenance Manual and the compact tractor Operation And Maintenance Manual prior to installing or using any implement.

Remove objects or other construction material that could damage the compact tractor or cause personal injury.

See the Implement Operation And Maintenance Manual for the correct operating procedure for your implement.

Install the correct front ballast, (See Performance on Page SPEC-7.)

WARNING •

• • •

AVOID INJURY OR DEATH Steering and braking can be affected by the loader attachment, implements, front wheel assist and the rear differential lock. Always install the correct ballast. Do not exceed the Loader or Three-Point Hitch lift capacities.

Always carry loads low. Slow down when turning.

Always lock brake pedals together for road travel.

Make sure that the brakes are adjusted correctly so the compact tractor does not pull to one side when braking.

W-2558-0908

When operating on a public road or highway, always follow local regulation. For example: Slow Moving Vehicle (SMV) Sign or directional signals and hazard / flasher lights may be required.

Always warm up the engine and hydrostatic system before operating the compact tractor.

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CT230 Operation & Maintenance Manual

OPERATING PROCEDURE (CONT’D) Operating The Three-Point Hitch Implement (Cont’d) Install the three-point hitch implement on the compact tractor. (See Installing And Removing Three-Point Hitch Mounted Implements on Page OI-50.)

Figure OI-106

LOWER

RAISE

1

P-80950

Figure OI-107 RAISE

1 LOWER P-78860

Move the three-point hitch position lever (Item 1) [Figure OI-106] forward to lower the three-point hitch lower links (Item 1) [Figure OI-107].

Move the three-point hitch position lever (Item 1) [Figure OI-106] back to raise the three-point hitch lower links (Item 1) [Figure OI-107].

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CT230 Operation & Maintenance Manual

OPERATING PROCEDURE (CONT’D) Safety Rules For PTO Operation

WARNING

WARNING • • • • • •

•

• • •

AVOID INJURY OR DEATH Before you leave the operator’s seat: •

AVOID INJURY OR DEATH Do NOT exceed the rated implement PTO speed.

Stay clear of rotating driveline.

Keep bystanders away.

Keep hands, feet, clothing and long hair away.

Keep PTO shields and all guards in place.

Disengage PTO (rear and mid), engage the parking brake, stop the engine and make sure all rotating components are stopped before exiting compact tractor.

If using the compact tractor rear-PTO in a stationary application; install blocks in front of and behind the rear tires and keep away from the PTO driveline when in use. Walk around the equipment, do not step over, lean across or crawl under a rotating driveline.

Do NOT service the compact tractor or implement with the PTO (rear or mid) engaged.

Do NOT service the implement in a raised position unless properly blocked and with all rotating components stopped.

Disengage PTO (rear and mid) for road travel.

• • • •

Fully lower the loader arms, put the attachment flat on the ground (if equipped).

Fully lower the implement(s) to the ground (if equipped).

Lock brake pedals together and engage the parking brake.

Place all controls in neutral.

Stop the engine, unfasten the seat belt and remove the key.

W-2569-0907

•

Keep all shields in place. Replace damaged or missing shields before operating

•

Follow warnings and instructions on machine signs (decals). Replace damaged or missing decals.

•

Do not wear loose or bulky clothing around the PTO or other moving parts.

•

Keep bystanders away from PTO driven equipment, and never allow children near machines.

•

Read and understand the manuals for the PTO driven equipment and be aware of safe operating procedures and hazards that may not be readily apparent.

•

Always walk around equipment to avoid coming near a turning PTO driveline. Stepping over, leaning across or crawling under a turning PTO driveline can lead to entanglement.

•

Never overspeed the PTO. See implement Operation and Maintenance Manual for correct PTO speed.

•

Position the machine and implement hitch correctly to prevent driveline stress and separation.

•

Use caution when turning. Turning too sharp can cause driveline damage.

W-2579-0907

WARNING AVOID INJURY OR DEATH Warnings and instructions in this manual and on the machine are for your protection.

Failure to follow the warnings and instructions can cause serious injury or death.

W-2621-1104

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CT230 Operation & Maintenance Manual

OPERATING PROCEDURE (CONT’D) Operating The Rear-PTO

WARNING

The CT230 compact tractor is factory equipped with a rear-PTO. An optional mid-PTO is available.

The rear-PTO has a 540 RPM PTO shaft.

• • • • • •

Read and understand the implement Operation & Maintenance Manual and the compact tractor Operation & Maintenance Manual prior to installing or using any implement.

WARNING • •

• • •

AVOID INJURY OR DEATH Steering and braking can be affected by the loader attachment, implements, front wheel assist and the rear differential lock. Always install the correct ballast. Do not exceed the Loader or Three-Point Hitch lift capacities.

Always carry loads low. Slow down when turning.

Always lock brake pedals together for road travel.

Make sure that the brakes are adjusted correctly so the compact tractor does not pull to one side when braking.

• • •

AVOID INJURY OR DEATH Do NOT exceed the rated implement PTO speed.

Stay clear of rotating driveline.

Keep bystanders away.

Keep hands, feet, clothing and long hair away.

Keep PTO shields and all guards in place.

Disengage PTO (rear and mid), engage the parking brake, stop the engine and make sure all rotating components are stopped before exiting compact tractor.

If using the compact tractor rear-PTO in a stationary application; install blocks in front of and behind the rear tires and keep away from the PTO driveline when in use. Walk around the equipment, do not step over, lean across or crawl under a rotating driveline.

Do NOT service the compact tractor or implement with the PTO (rear or mid) engaged.

Do NOT service the implement in a raised position unless properly blocked and with all rotating components stopped.

Disengage PTO (rear and mid) for road travel.

W-2579-0907

W-2558-0908

When operating on a public road or highway, always follow local regulation. For example: Slow Moving Vehicle (SMV) emblem or directional signals and hazard / flasher lights may be required.

WARNING AVOID INJURY OR DEATH When operating the machine: • Use ROPS and fasten the seat belt.

• Keep PTO shields and all guards in place.

• Do not wear seat belt if ROPS is down.

• Keep bystanders away. Never carry riders.

Always inspect the compact tractor and the implement before use. Inspect for damaged or loose parts, damaged or missing PTO shields and guards.

New operators must operate the compact tractor in an open area without bystanders. Operate the controls until the compact tractor can be handled at a efficient and safe speed for all conditions of the work area.

W-2660-0907

Check for safe operating speed, safe stopping distances and braking characteristics that may be different with each type of implement. Know that when implements are installed, the compact tractor braking distance increases.

Always lock the brake pedals together before operating compact tractor.

Before beginning operation, inspect the work area for unsafe conditions.

Look for drop-offs or rough terrain. Have underground utility lines (gas, water, sewer, irrigation, etc.) located and marked.

Remove objects or other construction material that could damage the compact tractor or cause personal injury.

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CT230 Operation & Maintenance Manual

OPERATING PROCEDURE (CONT’D)

Move the rear-PTO lever (Item 2) [Figure OI-108] forward to engage the rear-PTO shaft.

Operating The Rear-PTO (Cont’d)

Slowly release the clutch pedal (Item 1) [Figure OI-108] to engage the rear-PTO. The rear-PTO will start to rotate.

See the Implement Operation & Maintenance Manual for the correct operating procedure for your implement.

NOTE: Some implements require minimum engine power for proper operation. See the Implement Operation & Maintenance Manual specifications section for power requirements.

WARNING

Install the implement on the compact tractor. (See IMPLEMENT (CONT’D) on Page OI-46.) and (See POWER TAKE-OFF (PTO) on Page OI-57.)

• • • •

Engaging PTO Preform the pre-starting procedure. (See STARTING PROCEDURE on Page OI-31.)

PRE-

AVOID INJURY OR DEATH Keep PTO shields and all guards in place.

Keep away from moving parts.

Keep bystanders away.

Do NOT exceed 540 rear-PTO RPM or 2000 midPTO RPM. W-2659-0907

Move the Engine Speed Control lever to low engine speed.

Figure OI-108

1

2

P-80953A

IMPORTANT

Press the brake pedals and press down fully on the clutch pedal (Item 1) [Figure OI-108].

Turning too tight when operating PTO driven equipment can cause damage to the PTO driveline.

• Make gradual turns.

• In some applications, it may be necessary to disengage the PTO before making the turn.

IMPORTANT

I-2259-0707

• •

Press clutch pedal completely before activating PTO lever. Slowly release the clutch pedal to activate PTO. To avoid start-up overload on PTO driveline, reduce engine speed to low idle when engaging the PTO. After PTO driveline is rotating, increase engine speed.

I-2250-0707

OI-75

CT230 Operation & Maintenance Manual

OPERATING PROCEDURE (CONT’D)

Engaging the PTO for Stationary Applications

Operating The Rear-PTO (Cont’d)

The rear-PTO can be operated without an operator seated at the operator's seat for stationary applications.

Figure OI-109

1. Install blocks in front of and behind the rear compact tractor tires 1

2. Lock brake pedals together and engage the parking brake.

3. Place all controls in neutral.

4. Start the engine.

5. Engage the rear-PTO and set the correct PTO speed for your application.

6. Unfasten the seat belt and exit the compact tractor.

P-80948

Move the engine speed lever (Item 1) [Figure OI-109] to increase engine speed to the correct RPM as indicated on the tachometer. This will cause the rear-PTO shaft to rotate at 540 RPM. Figure OI-110 1

Disengaging PTO Figure OI-111

2

1 B-26808A

P-80951

The tachometer (Item 1), located in the dash panel, has an indicator arrow (Item 2) [Figure OI-110] that shows the correct engine RPM to set the rear-PTO shaft speed at 540 RPM.

Move the engine speed lever (Item 1) [Figure OI-109] back to the low idle position.

Press the brake pedals and press down fully on the clutch pedal.

NOTE: The maximum PTO speed for various implements may vary. See the implement Operation & Maintenance Manual for the maximum speed recommended for your implement.

Move the rear-PTO lever (Item 1) [Figure OI-111] fully back to the disengaged (OFF) position.

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CT230 Operation & Maintenance Manual

OPERATING PROCEDURE (CONT’D)

WARNING

Operating The Mid-PTO The CT230 compact tractor is factory equipped with a rear-PTO. An optional mid-PTO is available.

• • • • • •

The mid-PTO has a 2000 RPM PTO shaft.

Read and understand the Implement Operation & Maintenance Manual and the compact tractor Operation & Maintenance Manual prior to installing or using any implement.

WARNING •

• • •

• •

AVOID INJURY OR DEATH Steering and braking can be affected by the loader attachment, implements, front wheel assist and the rear differential lock. Always install the correct ballast. Do not exceed the Loader or Three-Point Hitch lift capacities.

Always carry loads low. Slow down when turning.

Always lock brake pedals together for road travel.

Make sure that the brakes are adjusted correctly so the compact tractor does not pull to one side when braking.

•

AVOID INJURY OR DEATH Do NOT exceed the rated implement PTO speed.

Stay clear of rotating driveline.

Keep bystanders away.

Keep hands, feet, clothing and long hair away.

Keep PTO shields and all guards in place.

Disengage PTO (rear and mid), engage the parking brake, stop the engine and make sure all rotating components are stopped before exiting compact tractor.

Do NOT service the compact tractor or implement with the PTO (rear or mid) engaged.

Do NOT service the implement in a raised position unless properly blocked and with all rotating components stopped.

Disengage PTO (rear and mid) for road travel.

W-2697-1007

WARNING AVOID INJURY OR DEATH When operating the machine: • Use ROPS and fasten the seat belt.

• Keep PTO shields and all guards in place.

• Do not wear seat belt if ROPS is down.

• Keep bystanders away. Never carry riders.

W-2558-0908

When operating on a public road or highway, always follow local regulations. For example: Slow Moving Vehicle (SMV) Sign or directional signals and hazard / flasher lights may be required.

W-2660-0907

Always inspect the compact tractor and the implement before use. Inspect for damaged or loose parts, damaged or missing PTO shields and guards.

New operators must operate the compact tractor in an open area without bystanders. Operate the controls until the compact tractor can be handled at a efficient and safe speed for all conditions of the work area.

Check for safe operating speed, safe stopping distances and braking characteristics that may be different with each type of implement. Know that when implements are installed, the compact tractor braking distance increases.

Always lock the brake pedals together before operating compact tractor.

Before beginning operation, inspect the work area.

Look for drop-offs or rough terrain. Have underground utility lines (gas, water, sewer, irrigation, etc.) located and marked.

Remove objects or other construction material that could damage the compact tractor or cause personal injury.

OI-77

CT230 Operation & Maintenance Manual

OPERATING PROCEDURE (CONT’D)

WARNING

Operating The Mid-PTO (Cont’d) Engaging PTO Figure OI-112

• • • •

AVOID INJURY OR DEATH Keep PTO shields and all guards in place.

Keep away from moving parts.

Keep bystanders away.

Do NOT exceed 540 rear-PTO RPM or 2000 midPTO RPM. W-2659-0907

1

2

P-80953A

Perform the pre-starting procedure. (See STARTING PROCEDURE on Page OI-31.)

PRE-

Move the Engine Speed Control lever to low engine speed.

Figure OI-113

Press the brake pedals and press the clutch pedal (Item 1) down fully. Move the mid-PTO lever (Item 2) [Figure OI-112] fully forward.

1

Slowly release the clutch pedal (Item 1) [Figure OI-112] to engage the mid-PTO. The mid-PTO will start to rotate.

IMPORTANT • •

Press clutch pedal completely before activating PTO lever. Slowly release the clutch pedal to activate PTO. To avoid start-up overload on PTO driveline, reduce engine speed to low idle when engaging the PTO. After PTO driveline is rotating, increase engine speed.

P-80948

Move the engine speed lever (Item 1) [Figure OI-113] to increase engine speed to the correct RPM as indicated on the tachometer. This will cause the mid-PTO shaft to rotate at 2000 RPM.

I-2250-0707

OI-78

CT230 Operation & Maintenance Manual

OPERATING PROCEDURE (CONT’D) Operating The Mid-PTO (Cont’d)

Disengaging PTO

Engaging PTO (Cont’d)

Figure OI-115

Figure OI-114 1

2

1

B-26808A P-80948

The tachometer (Item 1), located in the dash panel, has an indicator arrow (Item 2) [Figure OI-114] that shows the correct engine RPM to set the rear-PTO shaft speed at 540 RPM. The same indicator arrow (Item 2) [Figure OI-114] is also used for setting the mid-PTO shaft speed to 2000 RPM.

Bring the compact tractor to a complete stop.

Move the engine speed lever (Item 1) [Figure OI-115] to low idle position.

Press the brake pedals and press the clutch pedal down fully.

NOTE: The maximum PTO speed for various implements may vary. See the implement Operation and Maintenance Manual for the maximum speed recommended for your implement.

Figure OI-116

1

IMPORTANT Operating the engine above 2650 RPM can cause a serious overspeed condition and damage the implement or attachment.

I-2251-0807

P-80951

Move the mid-PTO lever (Item 1) [Figure OI-116] back fully to the disengaged (OFF) position.

OI-79

CT230 Operation & Maintenance Manual

TOWING THE COMPACT TRACTOR Procedure

Towing compact tractor with loader installed; If possible, slightly raise the attachment off of the ground.

The compact tractor will need to be towed backwards (if possible) to avoid the bucket (or attachment) from digging into the ground while towing.

IMPORTANT Never tow the compact tractor faster than 10 mph (16 km/h). Always have someone seated to steer and brake the towed compact tractor.

Use the towing procedure described but install the tow chain to the rear of the compact tractor and tow backwards.

Tow the compact tractor for short distances only.

I-2263-1007

Towing compact tractor with implement installed;

NOTE: When the engine is not running, turning the steering wheel will require more effort. Power steering assist is not available when the engine is OFF.

If the engine cannot be started, slightly raise the implement off of the ground. The type of implement will determine which direction to tow the compact tractor.

Implements that dig into the ground will be difficult to tow and may require the implement to be disconnected from the compact tractor before towing. (Example; plow or cultivator.) If the implement must be removed before towing, use the procedure described previously and tow forward to get the compact tractor away from the implement.

Install a tow chain (or cable) to the front (for towing in the forward direction) or to the drawbar (for towing in the rearward direction).

The tow chain (or cable) must be rated at 1.5 times the weight of the compact tractor and implement / attachment. (See Performance on Page PM-7.)

NOTE: Do not connect the tow chain (or cable) to the loader, attachment or the implement. Connect to the compact tractor. The rated strength of the tow chain or cable must be rated at 1.5 times the weight of the entire towed load (compact tractor plus the attachment or implement installed). Add the weight of the compact tractor, the loader, the attachment and / or the implement together for the total machine weight to calculate the strength of the tow chain or cable needed.

Enter the compact tractor and fasten the seat belt. Move both the rear and mid-PTO levers to the disengaged (OFF) position.

Disengage the parking brake (but leave the brake pedals locked together for slowing or stopping the compact tractor).

Disengage the front wheel assist.

Move the Speed Range Lever to neutral. Place all controls in neutral.

Press the clutch pedal fully and secure the clutch pedal in the storage position.

Disengage the parking brake (but leave the brake pedals locked together for slowing or stopping the compact tractor).

Always have an operator seated in the operator's seat to operate the steering and brakes while towing the compact tractor. Use ROPS and fasten seat belt. Engage the parking brake and stop the engine before leaving the machine.

If the compact tractor is equipped with a loader or has an implement attached and the engine cannot be started, tow the compact tractor using one of the following procedures:

OI-80

CT230 Operation & Maintenance Manual

TRANSPORTING THE COMPACT TRACTOR ON A TRAILER

Figure OI-117 LOADER & BALLAST BOX

Loading And Unloading

WARNING AVOID SERIOUS INJURY OR DEATH Adequately designed ramps of sufficient strength are needed to support the weight of the machine when loading onto a transport vehicle. Wood ramps can break and cause personal injury.

W-2058-0807

1 P-80921A

Figure OI-118

IMPORTANT

COMPACT TRACTOR WITH OR WITHOUT AN IMPLEMENT

Remove sunshade before transporting compact tractor at highway speeds. Sunshade damage may occur if left installed.

I-2258-0607

Be sure the transport and towing vehicles are of adequate size and capacity. For weight of machine (See Performance on Page SPEC-7.)

1 P-77978A

A compact tractor with a loader, attachment and rear ballast must be loaded backward onto the trailer [Figure OI-117].

A compact tractor with or without an implement must be loaded backward [Figure OI-118].

The rear of the trailer must be blocked or supported (Item 1) [Figure OI-117] and [Figure OI-118] when loading or unloading to prevent the front end of the trailer from raising up.

OI-81

CT230 Operation & Maintenance Manual

TRANSPORTING THE COMPACT TRACTOR ON A TRAILER (CONT’D)

WARNING

Fastening

WARNING

AVOID INJURY OR DEATH The parking brake must be engaged before leaving the operator’s seat. Rollaway can occur because the transmission may not prevent machine movement.

Lock the brake pedals together before activating the parking brake.

AVOID INJURY OR DEATH Before you leave the operator’s seat: • • • • •

Fully lower the loader arms, put the attachment flat on the ground (if equipped).

Fully lower the implement(s) to the ground (if equipped).

Lock brake pedals together and engage the parking brake.

Place all controls in neutral.

Stop the engine, unfasten the seat belt and remove the key.

W-2656-0807

W-2569-0907

Use the following procedure to fasten the compact tractor to the transport vehicle to prevent it from moving during turns, sudden stops or when going up and down slopes.

Fully lower the loader arms and put the attachment flat on the tow vehicle.

Figure OI-120

Fully lower the mid-mount implement (if equipped).

Fully lower the three-point hitch implement (if equipped).

Lock brake pedals together and engage the parking brake.

Place all controls in neutral.

Stop the engine and exit the compact tractor.

1

Figure OI-119

1 A P-80920

Fasten the rear of compact tractor using the drawbar mounting frame (Item 1) [Figure OI-120] and to the transport vehicle (both sides).

When using chains, use chain binders to tighten the chains and then secure the chain binder levers to prevent loosening.

P-80919A

Fasten at the front of the compact tractor using the front weight mounting bracket (Item 1) [Figure OI-119] and to the transport vehicle (both sides).

OI-82

CT230 Operation & Maintenance Manual

LOADER SYSTEM LOADER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .LS-3 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .LS-3 Installing Loader Mounting Brackets . . . . . . . . . . . . . . . . . . . .LS-3 LOADER INSTALLATION AND REMOVAL. . . . . . . . . . . . . . . . . .LS-8 Ballast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .LS-12 Installing The Loader To The Compact Tractor . . . . . . . . . . . .LS-8 Removing The Loader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .LS-13

LOADER SYSTEM (LS)

LS-1

CT230 Operation & Maintenance Manual

LS-2

CT230 Operation & Maintenance Manual

LOADER INSTALLATION

Figure LS-2

Description This section includes instructions for installing the mounting brackets, mounting frame and hydraulic couplers to the compact tractor. For mounting the loader to the compact tractor (See LOADER INSTALLATION AND REMOVAL on Page LS-8.)

1

If the compact tractor has front ballast installed, remove the ballast before installing the loader.

1

Install tires with the correct load rating. (See Tires on Page SPEC-10.)

Install the grille guard option on the front of the compact tractor.

P-77974

Figure LS-1

If all loader parts are still on the pallet, remove the brackets (Item 1) [Figure LS-2] and the parts boxes only at this time.

1

Do Not remove the loader from the shipping pallet at this time.

Figure LS-3

P-80942

The compact tractor must be equipped with the joystick control lever (Item 1) [Figure LS-1] for operating the loader.

1

Some machines are factory equipped with the loader mounts (Item 1) [Figure LS-3] and control valve (Item 3) [Figure LS-4]. Inspect machine to make sure the compact tractor is properly equipped. See your Bobcat dealer for joystick control lever, control valve, grille guard and mounting kits.

P-77973

Remove the two bolts (Item 1) and nuts. Remove the two plates (Item 2) [Figure LS-3] that were fastened to the bracket for shipping purposes.

Installing Loader Mounting Brackets Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page OI-35.)

Install a hoist to the top hole (Item 1) [Figure LS-3] for lifting and positioning the right hand bracket on the frame.

Install blocks in front of and behind the rear tires on the compact tractor.

NOTE: Do not tighten mounting hardware until all components of the mounting kit are installed.

This will make for easier mount alignment.

After all right side (or left side) components are installed, then tighten all hardware to the specified torque.

LS-3

CT230 Operation & Maintenance Manual

LOADER INSTALLATION (CONT’D)

Figure LS-6

Installing Loader Mounting Brackets (Cont’d) Figure LS-4

1

1

1

1 P-80917

2

Raise the right side mount with the hoist and position it to the right side of the compact tractor frame.

P-80652

Install the four bolts (M12 x 35 mm long) and four lock washers assemblies (Item 1) [Figure LS-6] to the front of the right side bracket.

The right loader mounting plate will install to the existing holes (Item 1) [Figure LS-4] on the right side of the compact tractor frame located below the brake pedals.

The hydraulic couplers will install into the control 7

Do not tighten the bolts at this time.

valve (Item 2) [Figure LS-4]. (Some compact tractors may be factory equipped with the couplers).

NOTE: See inset in [Figure LS-6] for the correct orientation of the bolt and lock washer assemblies. The lock washers must be installed as shown for the correct locking feature.

Figure LS-5 1

3

1

P-80652A

Remove the two bolts (Item 1) and the plate (Item 2) [Figure LS-5]. Discard the plate and hardware.

The gasket (Item 3) located under the plate (Item 2) must be removed for the loader mounts to fit properly. Remove the gasket (Item 3) [Figure LS-5].

LS-4

CT230 Operation & Maintenance Manual

LOADER INSTALLATION (CONT’D)

Figure LS-8

Installing Loader Mounting Brackets (Cont’d) Figure LS-7

1

1

2

P80915

1

3 Raise the left side mount with the hoist and position it to the left side of the compact tractor frame.

P-80918

Install the four bolts (M12 x 35 mm long) and four lock washers assemblies (Item 1) [Figure LS-8] to the front of the left side bracket. Do not tighten the bolts at this time.

Position the loader mount (Item 1) [Figure LS-7] to the compact tractor frame and align the mounting holes.

NOTE: See inset in [Figure LS-8] for the correct orientation of the bolt and lock washer assemblies. The lock washers must be installed as shown for the correct locking feature.

Install the four bolts (M14 x 55 mm long) and washers (Item 2) [Figure LS-7].

Remove the plastic cap from the end of the loader mount.

Install the fifth bolt (Item 3) [Figure LS-7] (see inset) and washer through the hole in the loader mount and to the compact tractor frame. Reinstall the plastic cap after tightening the bolt.

NOTE: See inset in [Figure LS-7] for the correct orientation of the bolt and lock washer assemblies. The lock washers must be installed as shown for the correct locking feature.

Tighten the five (M14) bolts (Item 1) [Figure LS-7] to 120 - 146 ft.-lb. (163 - 198 N•m) torque.

Tighten the four (M12) bolts (Item 1) [Figure LS-6] to 75 91 ft.-lb. (102 - 123 N•m) torque.

After the nine bolts have been tightened, remove the hoist from the right side bracket.

NOTE: Check the loader mounting hardware torque after the first 30 minutes of operation and every eight hours for the first 24 hours of loader use.

LS-5

CT230 Operation & Maintenance Manual

LOADER INSTALLATION (CONT’D) Installing Loader Mounting Brackets (Cont’d)

Figure LS-10

Figure LS-9

3 1 2

4

1

P-77970

Install a drain pan under the valve and remove the plug (Item 1) [Figure LS-10] that is the closest to the frame.

Recycle or dispose of the oil in an environmentally safe manner.

P-80916

Position the loader mount (Item 1) [Figure LS-9] to the compact tractor frame and align the mounting holes.

Figure LS-11

Install the four bolts (M14 x 55 mm long) and washers (Item 2) [Figure LS-9]. Do not tighten at this time.

Remove the plastic cap (Item 3) from the end of the loader mount. Install the fifth bolt (Item 4) [Figure LS-7] (see inset) and washer through the hole in the loader mount and to the compact tractor frame. Reinstall the plastic cap after tightening the bolt.

1 1

NOTE: See inset in [Figure LS-9] for the correct orientation of the bolt and lock washer assemblies. The lock washers must be installed as shown for the correct locking feature.

2

3

4

2

3 4

Tighten the five (M14) bolts (Item 1) [Figure LS-9] to 120 - 146 ft.-lb. (163 - 198 N•m) torque.

P-77969A

Tighten the four (M12) bolts (Item 1) [Figure LS-8] to 75 91 ft.-lb. (102 - 123 N•m) torque.

After the nine bolts have been tightened, remove the hoist from the right side bracket.

The fittings and the couplers will need to be installed from the inner most coupler (closest to the frame) to the outer coupler so there is easier access for a wrench to tighten the components.

NOTE: Check the loader mounting hardware torque after the first 30 minutes of operation and every eight hours for the first 24 hours of loader use.

Install the adapter (Item 1) [Figure LS-11] and tighten to 40 ft.-lb. (54 N•m) torque.

IMPORTANT

Install the coupler (Item 4) [Figure LS-11] and tighten to 40 ft.-lb. (54 N•m) torque.

Install the BLUE spiral band (Item 2) and the coupler cover (Item 3) [Figure LS-11].

NOTE: The BLUE spiral band (Item 2) and the coupler cover (Item 3) [Figure LS-11] will be installed over the end of the coupler. (See inset [Figure LS-11]).

Contain and dispose of any oil leakage in an environmentally safe manner.

I-2066-0395

LS-6

CT230 Operation & Maintenance Manual

LOADER INSTALLATION (CONT’D)

Figure LS-14

Installing Loader Brackets (Cont’d)

1

Figure LS-12 3

4

3

2

2 P-80979

Remove the loader from the pallet.

P-77968

Position the loader arms (Item 1) on level ground and lower the support stands (Item 2) [Figure LS-14]. To lower the stands, (See LOADER INSTALLATION AND REMOVAL on Page LS-8.) or the correct procedure.

Install next coupler (Item 2) [Figure LS-12] with a RED spiral band.

Install coupler (Item 3) [Figure LS-12] with a GREEN spiral band.

Install a bucket (Item 3) [Figure LS-14] onto the loader arms. (See Installing And Removing The Attachment (Pin-On) on Page OI-38.)

Install coupler (Item 4) [Figure LS-12] with a YELLOW spiral band.

NOTE: DO NOT remove the hoist until a bucket has been installed onto the loader arms. Without a bucket on the loader arms, the loader is unstable and may tip.

NOTE: The colored spiral bands are used for matching loader hose couplers (which are also color coded) to the control valve couplers.

Figure LS-13

WARNING AVOID INJURY OR DEATH The loader must be stored with the support stands down and a bucket or attachment installed.

Secure the attachment to the loader and install all pins and hardware.

W-2648-0907

1

WARNING

P-77974

AVOID INJURY OR DEATH The Bob-Tach wedges must extend through the holes in the attachment mounting frame. Levers must be fully down and locked. Failure to secure wedges can allow attachment to come off.

Connect a hoist to the loader arms. Raise the hoist until the loader arms are supported and can be removed from the pallet.

Remove the bolts and mounting straps (Item 1) [Figure LS-13] (both sides) that attach the loader arms to the pallet. Discard these parts.

W-2715-0208

LS-7

CT230 Operation & Maintenance Manual

LOADER INSTALLATION AND REMOVAL

Figure LS-16

Installing The Loader To The Compact Tractor

WARNING

2

AVOID INJURY OR DEATH A bucket or attachment must be installed on the loader before installing the loader on a compact tractor.

1

Keep fingers and hands away from pinch points when installing and removing the loader arms.

Secure loader to compact tractor and install all pins and hardware.

P-780913

W-2649-0907

Figure LS-15

Route the hydraulic hoses (Item 1) through the hose bracket (Item 2) [Figure LS-16] and down to the control valve.

1 2 P-80914

Enter the compact tractor. (See PROCEDURE on Page OI-31.)

PRE-STARTING

Drive the compact tractor to the loader and center the tractor wheels between the loader arms.

Drive the compact tractor forward until the loader arms (Item 1) are about 2.0 inch (50 mm) from the loader mounting brackets (Item 2) [Figure LS-15] (both sides).

Stop the engine. (See STOPPING THE COMPACT TRACTOR on Page OI-35.)

Relieve hydraulic pressure by moving the joystick control lever forward / back and side to side several times. (See Relieve Hydraulic Oil Pressure (Joystick Control Lever) on Page OI-22.)

Exit the compact tractor.

LS-8

CT230 Operation & Maintenance Manual

LOADER INSTALLATION AND REMOVAL (CONT’D)

Figure LS-18

Installing The Loader To The Compact Tractor (Cont’d)

1

1

Figure LS-17

4

2

3 4

3

2 3

4 2

P-80942D

1

The loader functions are shown in [Figure LS-18]. If the loader does not function correctly, the hose couplers on the valve may need to be switch.

P-77964

Figure LS-19

Clean all the male and female couplers.

Install the coupler (Item 1) [Figure LS-17] with the BLUE spiral band.

Install the coupler (Item 2) [Figure LS-17] with the RED spiral band.

Install the coupler (Item 3) [Figure LS-17] with the GREEN spiral band.

1

Install the coupler (Item 4) [Figure LS-17] with the YELLOW spiral band.

2

The compact tractor hydraulics will now be used to position the height of the loader arms to the bracket mounting hook.

Preform the pre-staring procedure. (See STARTING PROCEDURE on Page OI-31.)

P-80914

Using the joystick control lever, tilt the bucket forward or back (Item 3 or 4) [Figure LS-18] slowly until the loader arm pins (Item 1) [Figure LS-19] is slightly higher than the mounting bracket as shown (Item 2) [Figure LS-19].

PRE-

Start the engine and release the parking brake.

Move the speed range lever to low (L) speed travel.

LS-9

CT230 Operation & Maintenance Manual

LOADER INSTALLATION AND REMOVAL (CONT’D)

Figure LS-22

Installing The Loader To The Compact Tractor (Cont’d)

1

1

Figure LS-20

4 2 3 1 3

2

4 2

P-80942D

Figure LS-23 P-80912

Slowly drive compact tractor forward until the loader arm pins (Item 1) contacts the mounting brackets (Item 2) [Figure LS-20]. Stop compact tractor and engage the parking brake.

1

Figure LS-21

2

1

P-80910

Using the joystick control lever, slowly raise the loader arms [extend the loader arm cylinders] (Item 2) [Figure LS-22] until the loader arm uprights rotate back and the bushing (Item 1) [Figure LS-23] contacts the upper retainer (Item 2) [Figure LS-23] of the mounting brackets (both sides).

2

P-80911

Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page OI-35.)

Using the joystick control lever, slowly tilt the bucket forward (Item 4) [Figure LS-18] to lower the loader arm pins (Item 1) [Figure LS-21] into the mounting brackets (Item 2) [Figure LS-21].

LS-10

CT230 Operation & Maintenance Manual

LOADER INSTALLATION AND REMOVAL (CONT’D) Installing The Loader To The Compact Tractor (Cont’d)

WARNING

Figure LS-24

AVOID INJURY OR DEATH Always have the bucket cutting edge on the ground before raising or lowering the loader support stands.

W-2585-0707

2

Figure LS-26

2 1 1 P-80909A

2

Install the retaining pin (Item 1) and the retainer pin (Item 2) [Figure LS-24] (both sides) to secure the loader arms to the mounting brackets (both sides).

P-80958

Preform the pre-staring procedure. (See PRE-STARTING PROCEDURE on Page OI-31.)

Remove the retainer pin (Item 1) and retaining pin (Item 2) [Figure LS-26] (both sides).

Start the engine and release the parking brake.

Figure LS-25

WARNING

1 • • •

AVOID INJURY OR DEATH Secure the attachment to the loader and install all the pins and hardware.

Secure the loader to the compact tractor and install all the pins and hardware.

When the loader is removed from the compact tractor, keep the attachment secured to the loader.

W-2663-0707

3

2 P-80908A

WARNING

Using the joystick control lever, raise the loader arms (Item 1) and tilt the bucket forward (Item 2) so the loader support stands (Item 3) [Figure LS-25] are off the ground. Lower the loader arms until the bucket cutting edge is on the ground. (The loader support stands need to be off the ground for repositioning the stands to the storage position.)

AVOID INJURY OR DEATH The Bob-Tach wedges must extend through the holes in the attachment mounting frame. Levers must be fully down and locked. Failure to secure wedges can allow attachment to come off.

W-2715-0208

Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page OI-35.)

LS-11

CT230 Operation & Maintenance Manual

LOADER INSTALLATION AND REMOVAL (CONT’D)

Ballast

Installing The Loader To The Compact Tractor (Cont’d)

Ballast may need to be added to the rear of the compact tractor for proper loader operation. (See BALLAST (OPTIONAL) on Page OI-62.) and (See Performance on Page SPEC-7.)

Figure LS-27

WARNING 1

1

AVOID INJURY OR DEATH • Use ROPS and fasten the seat belt.

• Install the correct rear ballast.

• Do NOT exceed the Loader lift capacity.

• Adjust rear wheels to the widest setting.

• Check tire condition and proper air pressure.

• Use tires with the correct load rating.

Failure to obey warnings can cause the machine to roll over.

3 2 P-77959

W-2665-0907

Raise the support stand (Item 1) and reinstall the retaining pin (Item 2) and retainer pin (Item 3) [Figure LS-27] (both sides).

Preform the pre-staring procedure. (See PRE-STARTING PROCEDURE on Page OI-31.)

Start the engine and release the parking brake.

Raise and lower the loader arms and tilt the bucket forward and back several times to remove any air from the loader hydraulic system before using the loader.

The loader is now ready to use.

WARNING AVOID INJURY OR DEATH Do Not work or stand under raised loader arms or attachment.

W-2586-0907

NOTE: Grease to all loader grease fittings prior to using the loader. Make sure all mounting hardware is properly torque. Recheck mounting hardware torque after the first 30 minutes of loader use.

LS-12

CT230 Operation & Maintenance Manual

LOADER INSTALLATION AND REMOVAL (CONT’D)

Figure LS-28

Removing The Loader

WARNING • • • •

AVOID INJURY OR DEATH Always have a bucket or attachment installed on the loader before removing the loader from the compact tractor.

Always lower the loader support stands before removing the loader from the compact tractor.

Do not allow children to play on or around the loader.

Do not work on a loader when it has been removed from the compact tractor unless it is supported by a hoist or lifting device.

P-80907

Park the compact tractor and loader on a flat, firm and level surface [Figure LS-28].

W-2584-0907

Figure LS-29 NOTE: Always have a bucket or attachment installed on the loader before removing the loader from the compact tractor. Always lower the loader support stands before removing the loader from the compact tractor.

1

1 4

2

3

WARNING

2

AVOID INJURY OR DEATH Before you leave the operator’s seat: • • • • •

3

4

Fully lower the loader arms, put the attachment flat on the ground (if equipped).

Fully lower the implement(s) to the ground (if equipped).

Lock brake pedals together and engage the parking brake.

Place all controls in neutral.

Stop the engine, unfasten the seat belt and remove the key.

P-80942D

Lock brake pedals together and engage the parking brake.

Fully lower three-point hitch and mid-mount implement (if equipped).

Place all controls in neutral.

W-2569-0907

Tilt the bucket forward (4) [Figure LS-29] and lower the bucket (1) [Figure LS-29] until the cutting edge (Item 1) [Figure LS-28] is on the ground.

Remove the rear ballast from the compact tractor. (See Installing And Removing Three-Point Hitch Mounted Implements on Page OI-50.)

Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page OI-35.)

LS-13

CT230 Operation & Maintenance Manual

LOADER INSTALLATION AND REMOVAL (CONT’D)

Figure LS-32

Removing The Loader (Cont’d)

1

1

Figure LS-30 4

2

3 2

1

3

3

4 1

P-80942D

2

Enter the compact tractor and perform the PRESTARTING PROCEDURE. (See PRE-STARTING PROCEDURE on Page OI-31.)

P-77959

Using the joystick control lever, tilt the bucket back (3) [Figure LS-32] until the support stands are on the ground. Do not put excessive weight on the support stands (Item 1) [Figure LS-31]. The stands should be firmly on the ground.

Remove the retaining pin (Item 1) and the retainer pin (Item 2) [Figure LS-30] (both sides) for the support stands.

Lower the support stands (Item 3) [Figure LS-30] (both sides).

Figure LS-33

Figure LS-31

1 1 2 2

1

P-80909A P-80958

Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page OI-35.)

With the two support stands fully lowered, install the retaining pin (Item 1) and retainer pin (Item 2) [Figure LS-31] (both sides).

Remove the retainer pin (Item 1) and the retaining pin (Item 2) [Figure LS-33] (both sides).

NOTE: Make sure the loader is on a firm surface so that the support stands do not sink into the ground. Install boards or planks under the loader stands, if needed, to prevent freezing to the ground or to keep the stands from sinking into the ground.

LS-14

CT230 Operation & Maintenance Manual

LOADER INSTALLATION AND REMOVAL (CONT’D) Removing The Loader (Cont’d)

WARNING

Figure LS-34

AVOID INJURY OR DEATH Before you leave the operator’s seat:

1

• 2

• • • •

Fully lower the loader arms, put the attachment flat on the ground (if equipped).

Fully lower the implement(s) to the ground (if equipped).

Lock brake pedals together and engage the parking brake.

Place all controls in neutral.

Stop the engine, unfasten the seat belt and remove the key.

W-2569-0907

P-780906

Figure LS-36 Enter the compact tractor and perform the PRESTARTING PROCEDURE. (See PRE-STARTING PROCEDURE on Page OI-31.)

Using the joystick control lever, extend the loader arms cylinders (2) [Figure LS-32] until the top of the loader upright (Item 1) [Figure LS-34] rotates away from the mounting frame (Item 2) [Figure LS-34] (both sides).

1 2

Figure LS-35

1 1 1 P-77964

Disconnect the four couplers (Item 1) [Figure LS-36].

1

Clean any dirt or debris from the couplers.

2

Install the caps on all the hydraulic couplers to keep dirt off the couplers.

P-80914

Position the hoses so that the lay over the loader arms and do not lay on the ground.

Using the joystick control lever, tilt the bucket backward (3) [Figure LS-32] until the bottom of the upright (Item 1) [Figure LS-35] rotates out of the mounting frame (Item 2) [Figure LS-35] (both sides).

Relieve hydraulic pressure in the loader hydraulics by moving the joystick control lever forward, back and side to side. (See Relieve Hydraulic Oil Pressure (Joystick Control Lever) on Page OI-22.)

Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page OI-35.)

LS-15

CT230 Operation & Maintenance Manual

LOADER INSTALLATION AND REMOVAL (CONT’D) Removing The Loader (Cont’d)

WARNING

Figure LS-37

AVOID INJURY OR DEATH Before you leave the operator’s seat: • • 1

• • •

Fully lower the loader arms, put the attachment flat on the ground (if equipped).

Fully lower the implement(s) to the ground (if equipped).

Lock brake pedals together and engage the parking brake.

Place all controls in neutral.

Stop the engine, unfasten the seat belt and remove the key.

W-2569-0907

P-80914

Enter the compact tractor and perform the PRESTARTING PROCEDURE. (See PRE-STARTING PROCEDURE on Page OI-31.)

Look in all directions for bystanders and then slowly back the compact tractor away from the loader [Figure LS37]. Make sure the hydraulic hoses do not get caught on the compact tractor as it is backing away from the loader.

After the loader has been removed, install the retainer pin and the retaining pin (Item 1) [Figure LS-37] (both sides) into the loader arm uprights for storage.

NOTE: When storing the loader, grease all fittings and apply a light coat of grease to any exposed cylinder rods. (See Lubrication Locations on Page PM-49.)

WARNING • • • •

AVOID INJURY OR DEATH Always have a bucket or attachment installed on the loader before removing the loader from the compact tractor.

Always lower the loader support stands before removing the loader from the compact tractor.

Do not allow children to play on or around the loader.

Do not work on a loader when it has been removed from the compact tractor unless it is supported by a hoist or lifting device.

W-2584-0907

LS-16

CT230 Operation & Maintenance Manual

PREVENTIVE MAINTENANCE AIR CLEANER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-22 Replacing Filter Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-22 ALTERNATOR BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-48 Belt Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-48 Belt Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-48 AXLE TOE IN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-54 Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-54 BACK-UP ALARM SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Adjusting Switch Position. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Inspecting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PM-11 PM-11 PM-11 PM-11

PREVENTIVE MAINTENANCE (PM)

BOB-TACH (HAND LEVER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-53 Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-53 BRAKE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-14 Adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-15 Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-14 CLUTCH SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-23 Adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-24 Draining Water From Clutch Housing . . . . . . . . . . . . . . . . . . . . . PM-24 Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-23 COMPACT TRACTOR STORAGE AND RETURN TO SERVICE . . PM-55 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-55 Return To Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-55 CRUISE CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-16 Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-18 DIFFERENTIAL LOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-47 Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-47 Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-47 ELECTRICAL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-33 Battery Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-35 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-33 Fuse And Relay Location - Engine Compartment . . . . . . . . . . . . PM-33 Fuse And Relay Location - Instrument Panel . . . . . . . . . . . . . . . PM-34 Removing And Installing Battery . . . . . . . . . . . . . . . . . . . . . . . . . PM-37 Using A Booster Battery (Jump Starting) . . . . . . . . . . . . . . . . . . . PM-36 Continued On Next Page

PM-1

CT230 Operation & Maintenance Manual

PREVENTIVE MAINTENANCE (CONT’D) ENGINE COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM-30 Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM-31 Checking Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM-30 Hoses And Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM-31 Removing And Replacing Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM-32 ENGINE COVER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM-20 Opening And Closing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM-20 ENGINE LUBRICATION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM-28 Checking And Adding Engine Oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM-28 Engine Oil Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM-28 Removing And Replacing Oil And Filter. . . . . . . . . . . . . . . . . . . . . . . . . .PM-28 ENGINE SIDE PANEL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM-21 Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM-21 FRONT AXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM-46 Axle Pivot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM-47 Checking And Adding Lubricant. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM-46 Removing And Replacing Lubricant. . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM-46 FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM-25 Filling A Portable Fuel Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM-27 Filling The Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM-25 Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM-26 Fuel Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM-25 Removing Air From The Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . .PM-27 HYDRAULIC / HYDROSTATIC / TRANSMISSION SYSTEM . . . . . . . . . . . .PM-39 Hoses And Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM-41 Checking And Adding Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM-39 Transmission / Differential Fluid Chart . . . . . . . . . . . . . . . . . . . . . . . . . . .PM-39 Removing And Replacing Hydraulic / Transmission Fluid . . . . . . . . . . . .PM-41 Removing And Replacing Hydraulic / Hydrostatic / Transmission Filters PM-40 INSTRUMENT PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM-38 Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM-38 JOYSTICK CONTROL LEVER (IF EQUIPPED) . . . . . . . . . . . . . . . . . . . . . .PM-18 Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM-18 LUBRICATING THE COMPACT TRACTOR . . . . . . . . . . . . . . . . . . . . . . . . .PM-49 Lubrication Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM-49 Continued On Next Page

PM-2

CT230 Operation & Maintenance Manual

PREVENTIVE MAINTENANCE (CONT’D) MAINTENANCE SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM-5 PARKING BRAKE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM-12 Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM-12 PIVOT PINS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM-52 Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM-52 PTO LEVER (MID) (IF EQUIPPED) . . . . . . . . . . . . . . . . . . . . . . . . . . .PM-18 Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM-18 PTO LEVER (REAR). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM-17 Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM-17 REAR (REMOTE) AUXILIARY HYDRAULIC LEVER (IF EQUIPPED) .PM-18 Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM-18 ROLL-OVER PROTECTIVE STRUCTURE (ROPS). . . . . . . . . . . . . . .PM-19 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM-19 SAFETY INTERLOCK SYSTEM - OPERATING. . . . . . . . . . . . . . . . . . .PM-9 Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM-9 SAFETY INTERLOCK SYSTEM - NEUTRAL START . . . . . . . . . . . . . .PM-8 Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM-8 SEAT BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM-10 Inspection and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM-10 SERVICE SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM-7 Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM-7 SETTING ENGINE VALVE CLEARANCE . . . . . . . . . . . . . . . . . . . . . . .PM-56 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM-56 SPARK ARRESTOR MUFFLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM-42 Cleaning Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM-42 SUPPORTING THE COMPACT TRACTOR ON JACKSTANDS . . . . .PM-43 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM-43 Continued On Next Page

PM-3

CT230 Operation & Maintenance Manual

PREVENTIVE MAINTENANCE (CONT’D) TIRE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Front Wheel Nuts / Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rear Wheel Nuts / Bolts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Wheel Spacing (AG Tires Only) . . . . . . . . . . . . . . . . . . . . . . . . . . .

PM-44 PM-44 PM-44 PM-44 PM-45

THREE-POINT HITCH POSITION LEVER . . . . . . . . . . . . . . . . . . . . . PM-18 Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-18 TRAVEL CONTROL PEDAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-16 Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-16

PM-4

CT230 Operation & Maintenance Manual

MAINTENANCE SAFETY WARNING

Instructions are necessary before operating or servicing machine. Read and understand the Operation & Maintenance Manual, Operator’s Handbook and signs (decals) on machine. Follow warnings and instructions in the manuals when making repairs, adjustments or servicing. Check for correct function after adjustments, repairs or service. Untrained operators and failure to follow W-2003-0807 instructions can cause injury or death.

Safety Alert Symbol: This symbol with a warning statement, means: “Warning, be alert! Your safety is involved!” Carefully read the message that follows.

CORRECT

CORRECT

P-90216

B-23NEW

B-23552

machine

Before exiting machine, engage parking brake. Chock wheels before servicing

Cleaning and maintenance are required daily.

WRONG

WRONG

WRONG

B-23556

B-23525

B-23590

CORRECT

Never service the without instructions.

Have good ventilation when welding or grinding painted parts.

Wear dust mask when grinding painted parts. Toxic dust and gas can be produced.

Avoid exhaust fume leaks which can kill without warning. Exhaust system must be tightly sealed.

Disconnecting or loosening any hydraulic tubeline, hose, fitting, component or a part failure can cause loader arms to drop.

Lower loader arms, attachments, and implements (if equipped) before servicing.

DO NOT service the compact tractor or implement with the PTO system engaged.

WRONG

B-235517

Stop, cool and clean engine of flammable materials before checking fluids.

Never service or adjust machine with the engine running unless instructed to do so in the manual.

Avoid contact with leaking hydraulic fluid or diesel fuel under pressure. It can penetrate the skin or eyes.

Never fill fuel tank with engine running, while smoking or when near open flame.

Never start the machine if not properly seated in the operator’s seat.

Never work on the machine with loader arms raised.

Never modify equipment or add attachments not approved by Bobcat Company.

WRONG

WRONG

B-23564

B-6589

Keep body, jewelry and clothing away from moving parts, electrical contact, hot parts and exhaust.

Wear eye protection to guard from battery acid, compressed springs, fluids under pressure and flying debris when engines are running or tools are used.

Use eye protection approved for type of welding.

Keep engine cover and side access panels closed except for service.

Lead-acid batteries produce flammable and explosive gases.

Keep arcs, sparks, flames and lighted tobacco away from batteries.

Batteries contain acid which burns eyes or skin on contact.

Wear protective clothing. If acid contacts body, flush well with water. For eye contact, flush well and get immediate medical attention.

Maintenance procedures which are given in the Operation & Maintenance Manual can be performed by the owner/operator without any specific technical training. Maintenance procedures which are not in the Operation & Maintenance Manual must be performed ONLY BY QUALIFIED BOBCAT SERVICE PERSONNEL. Always use genuine Bobcat replacement parts.

MSW32-0409

PM-5

CT230 Operation & Maintenance Manual

PM-6

CT230 Operation & Maintenance Manual

SERVICE SCHEDULE Chart Maintenance work must be done at regular intervals. Failure to do so will result in excessive wear and early failures. The service schedule is a guide for correct maintenance of the Bobcat product.

WARNING

Instructions are necessary before operating or servicing machine. Read and understand the Operation & Maintenance Manual, Handbook and signs (decals) on machine. Follow warnings and instructions in the manuals when making repairs, adjustments or servicing. Check for correct function after adjustments, repairs or service. Untrained operators and failure to follow instructions can cause injury or death.

W-2003-0199

SERVICE SCHEDULE ITEM Engine Oil Hydraulic (Trans / Diff) Fluid Engine Air Filter and Air System Engine Cooling System Safety Interlock System (Neutral Start and Operating) Seat Belt

HOURS

SERVICE REQUIRED

8-10 50 100 200 400 800 1000

Check the oil level and add as needed. Do not overfill.

Check level and add as needed.

Check condition indicator (if equipped). Check for leaks and damaged components. Do not use compressed air to clean elements.

Clean debris from oil cooler, radiator, screen and grills. Check coolant level cold, add premixed coolant as needed.

Check for proper function.

Check the condition of seat belt and mounting hardware. Repair or replace as needed.

Tires Check for wear, damaged tires and ensure for proper sized tires and correct air pressure.

Parking Brake Check operation and have dealer adjust if required.

Clean Pedals Clean brake pedals, travel control pedal, clutch pedal and footrest area.

General Items Check for loose or broken parts, damaged operator cab, instrument operation, loose wheel nuts / bolts, oil leaks and damaged or missing signs (decals). Replace floormat if damaged or missing.

PTO Inspect the splines. Replaced damaged or missing shields and guards.

Three-Point Linkage Check operation and condition of pins, links and sway bars.

Loader (If Equipped) Check mounting hardware for loose or broken parts.

Wheel Nuts and / or Bolts Check for loose wheel nuts / bolts and tighten to correct torque. See TIRE MAINTEANCE in this Manual.

Front Differential Check fluid level and add as needed.

Grease Fittings Grease all machinery pivot points with multipurpose lithium based grease.

Engine Oil and Filter Replace oil and filter. Use CF / CG4 or better grade oil and Bobcat filter.

Spark Arrestor Muffler Empty Spark Chamber (if equipped).

Battery Check for damage, hold downs, cables, connections and electrolyte level.

Add distilled water as needed.

Fan / Alternator Belt Check for damage and correct tension. Adjust or replace as needed.

Engine Air Filter Check primary filter element and clean as needed. Replace every year.

Clutch Check pedal free travel and adjust as necessary (If Equipped) Brakes Check free travel of pedals and adjust as necessary Fuel Filter Replace filter element.

Hydraulic Oil Filter Replace the filter element.

Hydrostatic Oil Filter Replace the filter element.

Hydraulic, Hydrostatic and Power Check for damage and leaks. Repair or replace as needed.

Steering Hoses and Tubelines Radiator Hoses and Clamps Check hose condition and clamp tension. Replace and/or adjust tension as needed.

Toe In Check front axle toe in. Adjust if necessary.

Hydraulic (Trans / Diff) Fluid Replace the fluid and filter.

Differential Oil Replace the differential oil.

Engine Valves Check and adjust Engine Coolant Flush the cooling system. Replace the coolant. (or every 2 years)

* ■

*

■

■ ■ ■ ■ ■

■ ■

Check every 8 hours for the first 24 hours.

Service at first 50 hours and thereafter as scheduled.

PM-7

CT230 Operation & Maintenance Manual

SAFETY INTERLOCK SYSTEM - NEUTRAL START

If the engine starts after performing any of the above procedures, the compact tractor must be serviced by your Bobcat dealer.

Inspection And Maintenance

WARNING

Figure PM-1

AVOID INJURY OR DEATH The Safety Interlock System must not allow the compact tractor's engine to be started unless: The operator is in the operator's seat, the PTO lever(s) and the travel control pedal are in neutral. Contact your dealer for service if the Safety Interlock System does not function properly. DO NOT MODIFY THE SYSTEM.

1

W-2653-0907

The Safety Interlock System - Neutral Start: The engine will not start unless all the following conditions are present:

P-78025

1. The operator is seated in the operator’s seat.

Figure PM-2

2. The rear-PTO lever and mid-PTO lever(s) (if equipped) are disengaged (OFF).

1

3. The travel control pedal is in the neutral position.

If the engine starts without all of the above conditions present, the compact tractor must be serviced by your Bobcat dealer.

Inspecting Procedure: Perform this procedure on flat level ground and make sure the area is clear of bystanders.

Inspecting Procedure: Perform this procedure on flat level ground and make sure the area is clear of bystanders.

P-80904

a. Sit in the operator’s seat and fasten the seat belt Engage the parking brake - Place all controls in neutral - Move the rear-PTO lever to the ON position - Turn the key to start; THE ENGINE MUST NOT START

The seat switch (Item 1) [Figure PM-1] or [Figure PM-2] is installed in the bottom of the seat. Replace the seat switch and components if damaged or missing. See your Bobcat dealer for parts.

b. Sit in the operator’s seat and fasten the seat belt Engage the parking brake - Place all controls in neutral - Move the mid-PTO lever to the ON position (if equipped) - Turn the key to start; THE ENGINE MUST NOT START c.

WARNING

Sit in the operator’s seat and fasten the seat belt Engage the parking brake - Place all controls in neutral - Press the Travel Control Pedal in the Forward direction - Turn the key to start; THE ENGINE MUST NOT START

•

d. Sit in the operator’s seat and fasten the seat belt Engage the parking brake - Place all controls in neutral - Press the Travel Control Pedal in the Reverse direction - Turn the key to start; THE ENGINE MUST NOT START

•

AVOID INJURY OR DEATH Check that seat switch is properly installed and functions correctly.

Replace switch and components if damaged or missing.

W-2676-0907

e. Sit in the operator’s seat - Engage the parking brake - Place all controls in neutral - Raise off of the seat Turn the key to start; THE ENGINE MUST NOT START PM-8

CT230 Operation & Maintenance Manual

SAFETY INTERLOCK SYSTEM - OPERATING

If the engine does not shut off after performing any of the above procedures, the compact tractor must be serviced by your Bobcat dealer.

Inspection And Maintenance

Figure PM-3

WARNING AVOID INJURY OR DEATH The Safety Interlock System must shut off the engine if the operator leaves the operator’s seat unless: the parking brake is engaged, the mid-PTO lever is disengaged, and the travel control pedal is in neutral.

Contact your dealer for service if the Safety Interlock System does not function properly. DO NOT MODIFY THE SYSTEM.

1

W-2655-0907

The Safety Interlock System - Operating:

P-78025

The engine must shut off if the operator leaves the operator’s seat, unless all the following conditions are present:

Figure PM-4

1. The parking brake is engaged.

1

2. The mid-PTO lever (if equipped) is in the disengaged (OFF) position.

3. The travel control pedal is in the neutral position.

If the engine does not shut off when the operator leaves the operator’s seat without all of the above conditions present, the compact tractor must be serviced by your Bobcat dealer.

Inspecting Procedure: Perform this procedure on flat level ground and make sure the area is clear of bystanders.

1. Sit in the operator’s seat and fasten the seat belt Engage the parking brake - Place all controls in neutral - Move engine speed control lever to low idle position - Start the engine - Move the mid-PTO lever to the ON position (if equipped) - Unfasten the seat belt and raise off the operator’s seat; THE ENGINE MUST STOP.

P-80904

The seat switch (Item 1) [Figure PM-3] or [Figure PM-4] is installed in the bottom of the seat. Replace the seat switch and components if damaged or missing. See your Bobcat dealer for parts.

b. Sit in the operator’s seat and fasten the seat belt Engage the parking brake - Place all controls in neutral - Move engine speed control lever to low idle position - Start the engine - Unfasten the seat belt and raise off the operator’s seat - Slowly press the Travel Control Pedal in the Forward direction; THE ENGINE MUST STOP. c.

WARNING

Sit in the operator’s seat and fasten the seat belt Engage the parking brake - Place all controls in neutral - Move engine speed control lever to low idle position - Start the engine - Unfasten the seat belt and raise off the operator’s seat - Slowly press the Travel Control Pedal in the Reverse direction; THE ENGINE MUST STOP.

• •

AVOID INJURY OR DEATH Check that seat switch is properly installed and functions correctly.

Replace switch and components if damaged or missing.

W-2676-0907

d. Sit in the operator’s seat and fasten the seat belt Engage the parking brake - Place all controls in neutral - Move engine speed control lever to low idle position - Start the engine - Release the Parking Brake - Unfasten the seat belt and raise off the operator’s seat; THE ENGINE MUST STOP. PM-9

CT230 Operation & Maintenance Manual

SEAT BELT

Figure PM-5

Inspection and Maintenance

1

WARNING

3

Failure to properly inspect and maintain the seat belt can cause lack of operator restraint resulting in serious injury or death.

W-2466-0703

2

Check the seat belt daily for correct function.

4

Inspect the seat belt system thoroughly yearly or more often if the machine is exposed to severe environmental conditions or applications.

The seat belt system should be repaired or replaced if it shows cuts, fraying, extreme or unusual wear, significant discolorations due to ultraviolet (UV) rays from the sun, dusty/dirty conditions, abrasion to the seat belt webbing, or damage to the buckle, latch plate, retractor (if equipped), or hardware.

B-22283

The items below are referenced in [Figure PM-5].

1. Check the seat belt webbing. If the system is equipped with a retractor, pull the webbing completely out and inspect the full length of the webbing. look for cuts, wear, fraying, dirt and stiffness.

2. Check the buckle and latch for proper function. Make sure latch plate is not excessively worn, deformed or buckle is not damaged.

3. Check the retractor web storage device (if equipped) by extending the seat belt webbing to determine if it extends and retracts the webbing correctly.

4. Check webbing in areas exposed to ultraviolet (UV) rays from the sun or extreme dust or dirt. If the original color of the webbing in these areas is extremely faded and / or the webbing is packed with dirt, the webbing strength may have weakened.

See your Bobcat dealer for approved seat belt system replacement parts for your compact tractor.

PM-10

CT230 Operation & Maintenance Manual

BACK-UP ALARM SYSTEM Description This machine may be equipped with a back-up alarm system. The back-up alarm will sound when the operator presses the rear of the Travel Control Pedal (for reverse travel).

Slight movement of the Travel Control Pedal in the reverse position is required with hydrostatic transmissions, before the back-up alarm will sound.

Inspect the back-up alarm electrical connections (Item 1) [Figure PM-7], wire harness (Item 2) [Figure PM-7] and back-up alarm switch (Item 2) [Figure PM-8] for tightness and damage. Repair or replace any damaged components.

If the back-up alarm switch requires adjustment, see information below.

Adjusting Switch Position

Inspecting

Always park on flat level ground.

Figure PM-6

Fully lower the loader arms and put the attachment flat on the ground.

Fully lower the three-point hitch or mid-mount implement (if equipped).

Lock brake pedals together and engage the parking brake.

1

Place all controls in neutral.

Stop the engine and exit the compact tractor.

Figure PM-8 1 2

P-81549

Inspect for damaged or missing back-up alarm decal (Item 1) [Figure PM-6]. Replace if required.

Enter the compact tractor and perform the PRESTARTING PROCEDURE. (See PRE-STARTING PROCEDURE on Page OI-31.)

Fasten the seat belt and engage the parking brake.

Turn the key switch to the ON position but do not start the engine.

Press the back of the travel control pedal (for reverse travel). The back-up alarm must sound when the operator presses the back of the travel control pedal.

The back-up alarm is located at the rear of the compact tractor next to the hydraulic fill tube.

P-81395

Loosen the two bolts (Item 1) [Figure PM-8] securing the back-up alarm switch mounting bracket to the travel control pedal (below the right side floor plate).

The switch mounting bracket has slotted holes for adjusting the switch assembly up and down. Position the back-up alarm switch roller so that it just makes contact with the bottom side of the floor plate without compressing the switch spring (Item 2). Torque the bolts (Item 1) [Figure PM-8] to 17 - 20 ft.-lb. (24 - 27 N•m).

Figure PM-7

2

Inspect back-up alarm system for proper function following the instructions at the beginning of this page.

1

P-81858

PM-11

CT230 Operation & Maintenance Manual

PARKING BRAKE SYSTEM

Figure PM-9

Inspection And Maintenance LOCKED

NOTE: The brakes must be adjusted if the brake pedals can be pressed down more than the allowable limit. (See BRAKE SYSTEM on Page PM-14.)

2

WARNING

1

AVOID INJURY OR DEATH When an engine is running in an enclosed area, fresh air must be added to avoid concentration of exhaust fumes. If the engine is stationary, vent the exhaust outside. Exhaust fumes contain odorless, invisible gases which can kill without warning.

P-78970

The brake pedals (Item 1) [Figure PM-9] must be locked together for parking brake application.

W-2050-0807

Move the pedal lock (Item 2) [Figure PM-9] to the locked position and install the retaining bolt.

WARNING Figure PM-10

AVOID INJURY OR DEATH The parking brake must be engaged before leaving the operator’s seat. Rollaway can occur because the transmission may not prevent machine movement.

Lock the brake pedals together before activating the parking brake.

W-2656-0807

P-78874

Position the compact tractor on a 15° slope [Figure PM10] so that both the front and rear tires are on the slope with the heavy end uphill.

NOTE: If equipped with a loader, raise the loader arms 18.00 in (457 mm) above the ground.

PM-12

CT230 Operation & Maintenance Manual

PARKING BRAKE SYSTEM (CONT’D) Inspection And Maintenance (Cont’d) Figure PM-11

2

1

P-72950

With the brake pedals locked together, press down fully on the brake pedals (Item 1). Press down and hold the parking brake lever (Item 2) and remove foot from the brake pedals (Item 1). The brake pedals (Item 1) [Figure PM-11] must remain in the engaged position.

Make sure no bystanders are in the area.

Stop the engine. Move the speed range lever to neutral.

The engaged parking brake must hold the compact tractor from moving. If movement is detected, the brakes must be adjusted. (See BRAKE SYSTEM on Page PM14.)

PM-13

CT230 Operation & Maintenance Manual

BRAKE SYSTEM

Figure PM-13

Inspection And Maintenance When the brakes are used to slow the compact tractor, there should be no noticeable pulling to the left or the right. If brakes need adjusting, use the following procedure.

1

The brakes are inspected by measuring pedal free travel.

WARNING

MEASURE PEDAL FREE TRAVEL P-77957A

AVOID INJURY OR DEATH Stop engine and chock both rear tires before inspecting or adjusting brakes.

Press down lightly on the right brake pedal (Item 1) [Figure PM-13] until resistance is felt.

W-2590-0607

Figure PM-12

Measure the distance that the pedal traveled.

LOCKED

UNLOCKED

3

Repeat the procedure for the left brake pedal.

The correct brake pedal free travel for both the left and right brake pedal is:

2

Brake pedal free travel

1.38 - 1.77 in. (35 - 45 mm)

Adjust until the free travel is equal for both the left and right brake pedals.

After brake pedal inspection or adjustment is completed, lock the brake pedals together. Move the pedal lock (Item 3) to the locked position and install the retaining bolt (Item 2) [Figure PM-12].

1

WARNING P-72954A

AVOID INJURY OR DEATH Brake pedals must be locked together before activating the parking brake of the compact tractor.

Using unlocked brake pedals to stop the machine at high travel speeds may cause accidental turning or tipping. Slow down before making a turn. Inspect and adjust brakes as needed.

The brake pedals (Item 1) [Figure PM-12] must be unlocked for brake inspection and maintenance.

Remove the retaining bolt (Item 2) and move the pedal lock (Item 3) [Figure PM-12] to the unlocked position.

W-2550-0608

PM-14

CT230 Operation & Maintenance Manual

BRAKE SYSTEM (CONT’D)

Figure PM-15

Adjusting Figure PM-14 1 1

2 1

2 1

P-78815

Left Brake Pedal Adjustment P-78814

The adjustment linkage for the left brake pedal is located on the left side of the instrument panel.

Right Brake Pedal Adjustment The adjustment linkage for the right brake pedal is located on the right side of the instrument panel.

To adjust the right brake pedal free travel, loosen the two lock nuts (Item 1) [Figure PM-14].

Turn the turn buckle (Item 2) [Figure PM-14] to change pedal travel.

When both the left and right pedals have been set to the same free travel, tighten the two lock nuts (Item 1) [Figure PM-14].

To adjust the left brake pedal free travel, loosen the two lock nuts (Item 1) [Figure PM-15].

Turn the turn buckle (Item 2) [Figure PM-15] to change pedal travel.

After the brake pedals have been adjusted, the compact tractor should stop in a straight line when using the brake pedals. If compact tractor pulls to one side, readjust the brakes as needed.

After brake pedal inspection or adjustment is completed, lock the brake pedals together. Move the pedal lock (Item 3) to the locked position and install the retaining bolt (Item 2) [Figure PM-12].

WARNING AVOID INJURY OR DEATH Brake pedals must be locked together before activating the parking brake of the compact tractor.

Using unlocked brake pedals to stop the machine at high travel speeds may cause accidental turning or tipping. Slow down before making a turn. Inspect and adjust brakes as needed.

W-2550-0608

PM-15

CT230 Operation & Maintenance Manual

TRAVEL CONTROL PEDAL

CRUISE CONTROL

Inspection And Maintenance

Inspection And Maintenance

Figure PM-16

Figure PM-17

1

1

P-78022

P-78970

If the cruise control (Item 1) [Figure PM-17] does not maintain the selected speed, the cruise control will need to be adjusted.

When on flat level ground, if any movement of the compact tractor is detected when the travel control pedal (Item 1) [Figure PM-16] is in neutral and the speed range lever in gear, contact your Bobcat dealer for service.

Figure PM-18

WARNING AVOID INJURY OR DEATH When on flat level ground, the compact tractor must not move with the travel control pedal(s) in the neutral position and the speed range lever in gear. If any movement is detected, discontinue operation and contact your Bobcat dealer for service.

2

1

W-2591-0907 P-80902

The travel control pedal must be in neutral for the engine to be started.

If adjustment is needed, loosen the lock nut (Item 1) and turn the turnbuckle (Item 2) [Figure PM-18] 1/4 turn clockwise to increase tension on the cruise control.

Tighten the lock nut (Item 1) [Figure PM-18]. If the cruise control will still not maintain the selected speed, repeat the above procedure until set speed is maintained.

The cruise control lever must disengage when both brake pedals are pressed. Contact your Bobcat dealer for service if the system does not function properly.

PM-16

CT230 Operation & Maintenance Manual

PTO LEVER (REAR)

4. Disengage the rear-PTO (See Disengaging PTO on Page OI-28.) The rear-PTO driveline must STOP rotating.

Inspection And Maintenance

Contact your Bobcat dealer if the rear-PTO system does not function properly.

IMPORTANT • •

Press clutch pedal completely before activating PTO lever. Slowly release the clutch pedal to activate PTO. To avoid start-up overload on PTO driveline, reduce engine speed to low idle when engaging the PTO. After PTO driveline is rotating, increase engine speed.

I-2250-0707

Figure PM-19

DISENGAGE ENGAGE 1

P-80951

The rear-PTO lever (Item1) [Figure PM-19] engages and disengages the compact tractor rear-PTO shaft.

The rear-PTO lever must be in the disengaged (OFF) position for the engine to be started.

Inspection Procedure Perform this procedure on flat level ground and make sure the area is clear of bystanders.

1. Install a rear-PTO implement. (See Installing And Removing The Rear-PTO on Page OI-57.)

2. Enter the compact tractor and perform the PRESTARTING PROCEDURE. (See PRESTARTING PROCEDURE on Page OI-31.) Start the engine. Move the Engine Speed Control lever to low engine speed.

3. Engage the rear-PTO. (See Engaging PTO on Page OI-28.) The rear-PTO driveline must start rotating.

PM-17

CT230 Operation & Maintenance Manual

PTO LEVER (MID) (IF EQUIPPED)

THREE-POINT HITCH POSITION LEVER

Inspection And Maintenance

Inspection And Maintenance

Figure PM-20

The three-point hitch position lever controls movement and the positioning of the lower links.

DISENGAGE

the

See your Bobcat dealer for servicing the three-point hitch system.

ENGAGE 1 REAR (REMOTE) AUXILIARY HYDRAULIC LEVER (IF EQUIPPED) Inspection And Maintenance The rear auxiliary hydraulic lever(s) controls the hydraulic oil flow to the rear hydraulic couplers.

P-80951

The mid-PTO lever (Item1) [Figure PM-20] engages and disengages the compact tractor mid-PTO shaft.

See your Bobcat dealer for servicing the rear auxiliary system.

The mid-PTO lever must be in the disengaged (OFF) position for the engine to be started.

IMPORTANT

Inspection Procedure Perform this procedure on flat level ground and make sure the area is clear of bystanders.

Always move rear auxiliary hydraulic lever(s) out of detent position before stopping the engine or when no implement is connected.

• Lever(s) left in detent will make starting the engine difficult.

• Lever(s) left in detent with no implement connected will cause the hydraulic fluid to overheat and may damage the system.

1. Install a mid-PTO implement. (See Installing And Removing The Mid-PTO on Page OI-60.)

2. Enter the compact tractor and perform the PRESTARTING PROCEDURE. (See PRESTARTING PROCEDURE on Page OI-31.) Start the engine. Move the Engine Speed Control lever to low engine speed.

I-2279-1008

3. Engage the mid-PTO. (See Engaging PTO on Page OI-28.) The mid-PTO driveline must start rotating.

JOYSTICK CONTROL LEVER (IF EQUIPPED) Inspection And Maintenance

4. Disengage the mid-PTO (See Disengaging PTO on Page OI-28.) The mid-PTO driveline must STOP rotating.

The joystick control lever controls the flow of the hydraulic oil to the front hydraulic couplers (if equipped).

Contact your Bobcat dealer if the mid-PTO system does not function properly.

See your Bobcat dealer for servicing the joystick control lever and control valve.

PM-18

CT230 Operation & Maintenance Manual

ROLL-OVER PROTECTIVE STRUCTURE (ROPS) Description

WARNING

Figure PM-21

AVOID INJURY OR DEATH The ROPS must be properly secured in the raised position. Make sure that both pins are correctly installed through the mounting frame and the ROPS tube and secured with the retainer pins. Improperly installed fasteners will cause loss of ROPS protection.

1

W-2554-0807

P-78960

Check the ROPS, mounting, and hardware for damage.

Never modify the ROPS structure. Replace ROPS and hardware if damaged. See your Bobcat dealer for parts.

The compact tractor is supplied with a Roll-Over Protective Structure (ROPS) (Item 1) [Figure PM-21] and seat belt as standard equipment to protect the operator from rollover. (The ROPS meets: Roll-Over Protective Structure per ASABE S478 and OSHA 29 CFR PART 1928 Subpart C.) The seat belt must be fastened and the ROPS must be up and locked for rollover protection. Check with your dealer if the ROPS has been damaged or modified.

(See Raising And Lowering The ROPS on Page OI-10 for instructions to put the ROPS in the up and locked position.)

If the ROPS is in the down position, DO NOT wear the seat belt.

WARNING AVOID INJURY OR DEATH Never modify operator ROPS by welding, grinding, drilling holes or adding attachments unless instructed to do so by Bobcat Company. Changes to the ROPS can cause loss of operator protection from rollover and result in injury or death.

W-2596-0607

PM-19

CT230 Operation & Maintenance Manual

ENGINE COVER

Figure PM-23

Opening And Closing 1

Figure PM-22

2 2

1

P-78994

Closing P-78960A

The engine cover is held open by a gas cylinder (Item 1) [Figure PM-23].

Opening To lower the engine cover, push down on the front of the engine cover until it locks in the closed position [Figure PM-22].

The engine cover (Item 1) is opened by pulling down on the knob (Item 2) [Figure PM-22] and pushing down on the front of the engine cover. (The knob is located on the lower right side of the frame.)

NOTE: If hood rattles during operation, inspect the rubber moulding (Item 2) [Figure PM-23]. The moulding will need to be replaced if damaged or if the hood rattles during operation.

Raise the front of the engine cover.

PM-20

CT230 Operation & Maintenance Manual

ENGINE SIDE PANEL

Figure PM-26

Removal And Installation The left and right engine side panels can be removed for easier access to engine components.

Open the engine cover. (See ENGINE COVER on Page PM-20.)

1

Figure PM-24 2

P-78210

2 Installation

1

Position the front and rear mounting post (Item 1) on the bottom of the engine side panel into the mounting holes (Item 2) [Figure PM-26]. Push down on the engine side panel until the mounting posts are inserted into the mounting holes.

2 P-78208

Figure PM-27

Removal (Right Side Shown) The engine side panel (Item1) [Figure PM-24] (left side shown) are removable for ease of engine service.

1

Rotate the two clamps (Item 2) [Figure PM-24] up.

Figure PM-25

1

P-78209

Move the top edge of the side panel (Item 1) [Figure PM27] in.

Rotate the two clamps (Item 2) [Figure PM-24] down over the top lip of the engine side panel.

P-78209

Pull outward on the top edge (Item 1) [Figure PM-25] of the engine side panel and lift up to remove.

PM-21

CT230 Operation & Maintenance Manual

AIR CLEANER SERVICE

Clean the inside of the filter housing and seal. Do not use compressed air.

Replacing Filter Element

Check the housing for damage.

See the SERVICE SCHEDULE for the correct service interval. (See SERVICE SCHEDULE on Page PM-7.)

Install the new filter element.

Open the engine cover. (See ENGINE COVER on Page PM-20.)

Install the dust cup and engage the fasteners [Figure PM-28].

Check the air intake hose and the air cleaner housing for damage.

Inner Filter

Check to make sure all connections are tight.

Replace the inner filter every third time the outer filter is replaced.

Outer Filter

Figure PM-30

Figure PM-28

1 1

2

1

P-80986 P-78992

Release the three fasteners (Item 1) [Figure PM-28].

Remove and clean the dust cup (Item 2) [Figure PM-28].

Remove the inner filter (Item 1) [Figure PM-30].

NOTE: Make sure all sealing surfaces are free of dirt and debris.

Install a new inner element (Item 1) [Figure PM-30].

Figure PM-29

Install the outer element (Item 1) [Figure PM-29].

Install the dust cover [Figure PM-28].

1

P-78991

Pull the filter element (Item 1) [Figure PM-29] from the air cleaner housing.

PM-22

CT230 Operation & Maintenance Manual

CLUTCH SYSTEM

Figure PM-32

Inspection And Maintenance The clutch can be inspected by measuring pedal free travel.

1

WARNING AVOID INJURY OR DEATH Lock brake pedals together and engage the parking brake, stop the engine and chock both rear tires before inspecting or adjusting clutch.

MEASURE PEDAL FREE TRAVEL

W-2597-0907

Figure PM-31

P-78818A

Lightly press down on the clutch pedal (Item 1) [Figure PM-32] until resistance is felt.

Measure the distance that the pedal traveled.

The correct pedal free travel is: Clutch pedal free travel

0.78 - 1.18 in. (20 - 30 mm)

1 P-78968

The clutch pedal (Item 1) [Figure PM-31] must be inspected for proper free travel.

PM-23

CT230 Operation & Maintenance Manual

CLUTCH SYSTEM (CONT’D)

Draining Water From Clutch Housing

Adjusting

Figure PM-34

Figure PM-33

2

1

1

P-78819

P-78947

See the SERVICE SCHEDULE for the correct service interval. (See SERVICE SCHEDULE on Page PM-7.)

The adjustment linkage for the clutch pedal is located under the left floor plate.

Water can collect in the clutch housing after rain, snow or washing the compact tractor. Drain the clutch housing after any of these conditions.

To adjust the clutch pedal free travel, loosen the lock nut (Item 1) [Figure PM-33].

Remove the plug (Item 1) [Figure PM-34] from the bottom of the clutch housing. Drain the water into a container and recycle or dispose of in an environmentally safe manner.

Turn the nut (Item 2) [Figure PM-33] up or down to change the clutch pedal travel.

When the clutch pedal has been set to the correct free travel, tighten the lock nut (Item 1) [Figure PM-33].

Reinstall the plug.

NOTE: If the clutch pedal free travel can not be properly set, the clutch will need to be serviced. See your Bobcat dealer for service.

IMPORTANT Clutch damage may occur if the plug is not reinstalled. Dirt and debris could enter clutch housing through open drain hole.

I-2267-0807

PM-24

CT230 Operation & Maintenance Manual

FUEL SYSTEM

Figure PM-36

Fuel Specifications Use only clean, high quality diesel fuel, Grade No. 2 or Grade No. 1.

The following is one suggested blending guideline which should prevent fuel jelling during cold temperatures: TEMPERATURE F° (C°)

NO. 2

NO. 1

+15° (9°) & Above

100%

0%

Down to -20° (-29°)

50%

50%

Below -20° (-29°)

0%

100%

1

P-78822

Contact your fuel supplier for local recommendations.

Remove the fill cap (Item 1) [Figure PM-36].

Filling The Fuel Tank

Use a clean, approved safety container to add fuel of the correct specification. Add fuel only in an area that has free movement of air and no open flames or sparks. NO SMOKING

WARNING

Install and tighten the fuel cap (Item 1) [Figure PM-36].

AVOID INJURY OR DEATH Stop and cool the engine before adding fuel. NO SMOKING! Failure to obey warnings can cause an explosion or fire.

Close the cover (Item 1) [Figure PM-35].

WARNING

W-2063-0807

Figure PM-35

AVOID INJURY OR DEATH Always clean up spilled fuel or oil. Keep heat, flames, sparks or lighted tobacco away from fuel and oil.

Failure to use care around combustibles can cause explosion or fire.

W-2103-0508

1

P-78820

The fuel tank is located under the engine cover.

Open the fuel fill access cover (Item 1) [Figure PM-35].

PM-25

CT230 Operation & Maintenance Manual

FUEL SYSTEM (CONT’D)

Remove the locking collar (Item 2) [Figure PM-38] at the filter element and remove the fuel bowl and filter.

Fuel Filter

Remove the filter and drain the fuel, water and any sediment into the drain pan. Dispose of the used fuel in an environmentally safe manor.

Remove water from or replace the fuel filter at the correct interval. (See SERVICE SCHEDULE on Page PM-7.)

Figure PM-37

Reinstall the filter and bowl. Turn the lever to the ON position [Figure PM-39].

4

Replacing Filter:

5

3

Clean the area around the filter housing.

Move the fuel shut off lever to the OFF position (Item 1) [Figure PM-38].

6

Place a drain pan under the fuel filter.

2

Remove the locking collar (Item 2) [Figure PM-38] at the filter element and remove the fuel bowl and filter.

1

Remove the filter and drain the fuel, water and any sediment into the drain pan. Dispose of the used fuel and filter in an environmentally safe manor.

B-26786

Put clean oil on the O-Rings.

The fuel filter assembly consists of the following: Locking Collar (Item1), Bowl (Item 2), O-Ring (Item 3), O-Ring (Item 4), Filter (Item 5), and Spring (Item 6) [Figure PM37].

Install the new fuel filter, bowl and locking collar.

Figure PM-39

Figure PM-38

2 1 1 P-78823 P-78982

Return the shutoff lever to the ON position (Item 1) [Figure PM-39].

Removing Water:

Remove air from the fuel system. (See Removing Air From The Fuel System on Page PM-27.)

The fuel filter is located under the engine cover on the right side of the engine [Figure PM-38].

Clean the area around the filter housing.

Move the fuel shut off lever to the OFF position (Item 1) [Figure PM-38].

Place a drain pan under the fuel filter.

PM-26

CT230 Operation & Maintenance Manual

FUEL SYSTEM (CONT’D) Fuel Filter (Cont’d)

Enter the compact tractor and fasten the seat belt.

Perform the Pre-Starting procedure. (See PRESTARTING PROCEDURE on Page OI-31.)

Removing Air From The Fuel System

Start the engine and let it run for about 30 seconds.

Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page OI-35.)

WARNING

Figure PM-41

AVOID INJURY OR DEATH Always clean up spilled fuel or oil. Keep heat, flames, sparks or lighted tobacco away from fuel and oil.

Failure to use care around combustibles can cause explosion or fire.

W-2103-0508

WARNING

1

AVOID INJURY OR DEATH Do not attempt to start the engine by shorting across the starter terminals.

P-78823

Rotate the valve (Item 1) [Figure PM-41] to the ON position (as shown).

Always start the machine from the operator’s position only.

W-2438-0807

After replacing the fuel filter or when the fuel tank has run out of fuel, air must be removed from the fuel system before starting the engine.

WARNING AVOID INJURY OR DEATH Diesel fuel or hydraulic fluid under pressure can penetrate skin or eyes, causing serious injury or death. Fluid leaks under pressure may not be visible.

Use a piece of cardboard or wood to find leaks. Do not use your bare hand. Wear safety goggles. If fluid enters skin or eyes, get immediate medical attention from a physician familiar with this injury.

Be sure the engine is cool.

Figure PM-40

W-2072-0807

Filling A Portable Fuel Container Static electric spark can explosively ignite gasoline vapors when filling ungrounded portable containers (e.g. plastic).

1

Always put the container ON THE GROUND before filling.

P-78823

Keep the nozzle in contact with container while filling.

Rotate the shutoff lever to the AIR position (Item 1) [Figure PM-40].

PM-27

CT230 Operation & Maintenance Manual

ENGINE LUBRICATION SYSTEM

Removing And Replacing Oil And Filter

Checking And Adding Engine Oil

Follow the service interval for replacing the engine oil and filter (See SERVICE SCHEDULE on Page PM-7.)

Figure PM-42 Run the engine until it is at operating temperature.

Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page OI-35.)

1

Figure PM-43

P-78971

1

Check the engine oil level every day.

1

If the engine has been running, wait about 5 minutes before checking oil level.

P-78948

The engine oil dipstick (Item 1) [Figure PM-42] can be accessed from below the right engine side cover.

Remove the two drain plugs (Item 1) [Figure PM-44].

Drain the oil into a container and recycle or dispose of used oil in an environmentally safe manner.

Remove the dipstick (Item 1) [Figure PM-42] to check the oil level.

Reinstall the two drain plugs.

Keep the oil level between the marks on the dipstick.

Figure PM-44

Engine Oil Chart

1 P-78971

Remove the oil filter (Item 1) [Figure PM-43] and clean the filter housing surface.

Use genuine Bobcat filters only.

Use good quality motor oil that meets API Service Classification of CD or better.

Put clean oil on the new filter gasket, install the filter and hand tighten.

PM-28

CT230 Operation & Maintenance Manual

ENGINE LUBRICATION SYSTEM (CONT’D) Removing And Replacing Oil & Filter (Cont’d)

WARNING

Figure PM-45

AVOID INJURY OR DEATH Always clean up spilled fuel or oil. Keep heat, flames, sparks or lighted tobacco away from fuel and oil.

Failure to use care around combustibles can cause explosion or fire.

W-2103-0508

1

P-78994

Open the engine cover. (See ENGINE COVER on Page PM-20.)

Remove the fill cap (Item 1) [Figure PM-45].

Put the correct quantity of oil in the engine (See Capacities on Page SPEC-10.)

Start the engine and let it run for several minutes. Stop the engine and check for leaks at the filter.

Figure PM-46

1

P-78971

Remove the dipstick (Item 1) [Figure PM-46] and check the oil level. (See Checking And Adding Engine Oil on Page PM-28.)

Add oil as needed if it is not at the top mark on the dipstick.

Install the dipstick and close the engine cover.

PM-29

CT230 Operation & Maintenance Manual

ENGINE COOLING SYSTEM Checking Level

NOTE: The cooling system is factory filled with ethylene glycol coolant (green color). DO NOT mix ethylene glycol with propylene glycol.

Figure PM-47

Ethylene Glycol Add premixed coolant; 50% water 50% ethylene glycol to the recovery tank if the coolant level is low.

One gallon (3,8 L) ethylene glycol mixed with one gallon (3,8 L) of water is the correct mixture of coolant to provide a -34°F (-37°C) freeze protection.

Use a refractometer to check the condition of ethylene glycol in your cooling system.

1

IMPORTANT

P-78983

Open the engine cover. (See ENGINE COVER on Page PM-20.)

AVOID ENGINE DAMAGE Always use the correct ratio of water to antifreeze.

The coolant recovery tank (Item 1) [Figure PM-47] is located on the right side of the engine.

Too much antifreeze reduces cooling system efficiency and may cause serious premature engine damage.

Too little antifreeze reduces the additives which protect the internal engine components; reduces the boiling point and freeze protection of the system.

WARNING AVOID INJURY Stop the engine and allow to cool before adding coolant or you can be burned.

Always add a premixed solution. Adding full strength concentrated coolant can cause serious premature engine damage.

W-2106-0907

I-2124-0497

Figure PM-48

WARNING AVOID INJURY OR DEATH Wear safety glasses to prevent eye injury when any of the following conditions exist: • When fluids are under pressure.

• Flying debris or loose material is present.

• Engine is running.

• Tools are being used.

1

W-2019-0907 P-78976

The coolant level in the recovery tank must be between the marks on the tank (Item 1) [Figure PM-48] when the engine is cool.

PM-30

CT230 Operation & Maintenance Manual

ENGINE COOLING SYSTEM (CONT’D)

Reinstall the debris screen.

Cleaning

Hoses And Clamps Check radiator hoses for bulges or damage. Replace as needed.

WARNING

Check hose clamps for tightness or damage. Tighten or replace as needed.

AVOID INJURY Use safety goggles when using air or water under pressure. Do not use cold water to clean a hot engine.

W-2064-0907

Check the cooling system every day to prevent overheating, loss of performance or engine damage.

Open the engine cover. (See ENGINE COVER on Page PM-20.)

Figure PM-49

1

1

P-78978

There are two debris screens located in front of the radiator.

Remove the two debris screens (Item 1) [Figure PM-49] by lifting up on the screen.

Clean the debris screen.

Use low air or water pressure to remove debris in the area of the radiator and oil cooler.

IMPORTANT Do not use a pressure washer to clean the radiator and oil cooler. High pressure can damage the fins.

I-2219-1102

Check the cooling system for leaks.

PM-31

CT230 Operation & Maintenance Manual

ENGINE COOLING SYSTEM (CONT’D)

Figure PM-51

Removing And Replacing Coolant

WARNING AVOID INJURY Stop the engine and allow to cool before adding coolant or you can be burned.

W-2106-0907

1

Figure PM-50 P-78995

The radiator drain plug (Item 1) [Figure PM-51] is located on the right side frame above the front axle and below the engine cover open knob.

1

Remove the plug (Item 1) [Figure PM-51] and drain the coolant into a container.

Re-use or dispose of the environmentally safe manner.

used

coolant

in

an

Reinstall the drain plug (Item 1) [Figure PM-51] and tighten.

P-78980

Open the engine cover. (See ENGINE COVER on Page PM-20.)

Remove coolant from the recovery tank.

Allow the engine to cool and remove the radiator cap (Item 1) [Figure PM-50] from the radiator.

NOTE: The compact tractor is factory filled with ethylene glycol coolant (green color). DO NOT mix ethylene glycol with propylene glycol.

Add premixed coolant, 50% water and 50% ethylene glycol to the recovery tank. (See Removing And Replacing Coolant on Page PM-32.) Install the cap.

One gallon (3,8 L) of ethylene glycol mixed with one gallon (3,8 L) of water is the correct mixture of coolant to provide a -34°F (-37°C) freeze protection.

Enter the compact tractor and perform the PRESTARTING PROCEDURE. (See PRE-STARTING PROCEDURE on Page OI-31.)

Start the engine. Let it run until it is at operating temperature.

Stop the engine. (See STOPPING THE COMPACT TRACTOR on Page OI-35.) Check the coolant level. Add premixed coolant to the recovery tank as needed.

Close the engine cover.

PM-32

CT230 Operation & Maintenance Manual

ELECTRICAL SYSTEM

Figure PM-54 FUSES

Description

1

The compact tractor has a 12 volt, negative ground alternator charging system. The electrical system is protected by fuses and relays. The fuses will protect the electrical system when there is an electrical overload.

The reason for the overload must be found before starting the engine again.

2

Figure PM-52

3

4 11 5 6

1

12 7

P-78825

8

Fuse And Relay Location - Engine Compartment 9 FUSES The fuse panel (Item 1) [Figure PM-52] is located below the steering wheel on the right side of the dash console.

10

Figure PM-53

7140919

The decal [Figure PM-54] on the fuse panel cover shows location and size of the fuses. Description and amp ratings are also shown below.

REF

P-78828

Remove the cover to get access to the fuses [Figure PM-53].

PM-33

DESCRIPTION

AMP REF

DESCRIPTION

AMP

1

SPARE

15

7

Operational Control Unit / Switched Power Relay

5

2

Working Lights and Brake Lights

10

8

Fuel Shut Off Solenoid

25

3

Instrument Panel

5

9

Horn

7.5

4

Head Lights / Tail Lights

15

10 Directional

5

Glow Plugs

5

11 SPARE

5

6

Alternator

5

12 SPARE

25

15

Lights / Hazard Lights

CT230 Operation & Maintenance Manual

ELECTRICAL SYSTEM (CONT’D)

Figure PM-56

Fuse And Relay Location - Instrument Panel RELAYS

5 6

There are five relays used in the electrical circuit. The relays are located on the engine firewall as on the right side of the battery (as shown below). The flasher unit is located on the left side of the steering column below the dash.

Figure PM-55 2 1

3 4

P-78981

Relay (Item 5) [Figure PM-56] for high beam relay.

Relay (Item 6) [Figure PM-56] for low beam relay.

Figure PM-57

P-78983

Relay (Item 1) [Figure PM-55] is for the ignition switch.

Relay (Item 2) [Figure PM-55] is for the glow plugs.

7

Relay (Item 3) [Figure PM-55] is for the fuel pull solenoid.

Timer (Item 4) [Figure PM-55] for the glow plugs.

P-78829

Flasher (Item 7) [Figure PM-57] for the directional signals / hazard / flashers.

PM-34

CT230 Operation & Maintenance Manual

ELECTRICAL SYSTEM (CONT’D) Battery Maintenance

WARNING AVOID INJURY OR DEATH Batteries contain acid which burns eyes and skin on contact. Wear goggles, protective clothing and rubber gloves to keep acid off body.

In case of acid contact, wash immediately with water.

In case of eye contact get prompt medical attention and wash eye with clean, cool water for at least 15 minutes.

If electrolyte is taken internally drink large quantities of water or milk! DO NOT induce vomiting. Get prompt medical attention.

W-2065-0807

Figure PM-58

P-09589

P-09590

The battery cables must be clean and tight. Always clean the battery terminals and cable ends when installing a new or used battery [Figure PM-58].

Check the electrolyte level in the battery (If needed). Add distilled water as necessary.Remove acid or corrosion from battery and cables with a sodium bicarbonate (baking soda) and water solution.

Put grease on the battery terminals and cable ends to prevent corrosion.

PM-35

CT230 Operation & Maintenance Manual

ELECTRICAL SYSTEM (CONT’D)

Figure PM-59

Using A Booster Battery (Jump Starting)

2

4 1

3

P-78830A

Connect the end of the first cable (Item 1) to the positive (+) terminal of the booster battery. Connect the other end of the same cable (Item 2) [Figure PM-59] to the positive terminal on the compact tractor battery.

If it is necessary to use a booster battery to start the engine, BE CAREFUL! There must be one person in the operator’s seat and one person to connect and disconnect the battery cables.

Connect the end of the second cable (Item 3) to the negative terminal of the booster battery. Connect the other end of the same cable (Item 4) [Figure PM-59] to a ground point on the compact tractor.

The key switch must be OFF. The booster battery must be 12 volt.

Enter the compact tractor and perform the PRESTARTING PROCEDURE. (See PRE-STARTING PROCEDURE on Page OI-31.)

WARNING

After the engine has started, remove the ground (-) cable (Item 4) from the compact tractor first. Remove the cable from the positive terminal (Item 2) [Figure PM-59] on the compact tractor battery. Then remove the cables from the booster battery.

AVOID INJURY OR DEATH Keep arcs, sparks flames and lighted tobacco away from batteries. When jumping from booster battery make final connection (negative) at machine frame.

IMPORTANT

Do not jump start or charge a frozen or damaged battery. Warm battery to 60°F (16°C) before connecting to a charger. Unplug charger before connecting or disconnecting cables to battery. Never lean over battery while boosting, testing or charging.

Damage to the alternator can occur if: • Engine is operated with battery cables disconnected.

• Battery cables are connected when using a fast charger or when welding. (Remove both cables from the battery.)

• Extra battery cables (booster cables) are connected wrong.

Battery gas can explode and cause serious injury.

W-2066-0705

I-2217-1102

PM-36

CT230 Operation & Maintenance Manual

ELECTRICAL SYSTEM (CONT’D)

Connect and tighten the battery cables.

Removing And Installing Battery

Install and tighten the battery hold down.

Close the engine cover.

WARNING

WARNING

AVOID INJURY OR DEATH Batteries contain acid which burns eyes and skin on contact. Wear goggles, protective clothing and rubber gloves to keep acid off body.

AVOID INJURY OR DEATH Keep arcs, sparks flames and lighted tobacco away from batteries. When jumping from booster battery make final connection (negative) at machine frame.

In case of acid contact, wash immediately with water.

In case of eye contact get prompt medical attention and wash eye with clean, cool water for at least 15 minutes.

Do not jump start or charge a frozen or damaged battery. Warm battery to 60°F (16°C) before connecting to a charger. Unplug charger before connecting or disconnecting cables to battery. Never lean over battery while boosting, testing or charging.

If electrolyte is taken internally drink large quantities of water or milk! DO NOT induce vomiting. Get prompt medical attention.

W-2065-0807

Battery gas can explode and cause serious injury.

W-2066-0705

Figure PM-60

2

1

3

4

3 P-78831

Open the engine cover. (See ENGINE COVER on Page PM-20.)

Disconnect the negative (-) cable (Item 1) [Figure PM60].

Disconnect the positive (+) cable (Item 2) [Figure PM60].

Remove the two nuts (Item 3) and the battery hold down (Item 4) [Figure PM-60].

Remove the battery.

When installing the battery, do not touch any metal parts with the battery terminals.

Connect the negative (-) cable last to prevent sparks.

PM-37

CT230 Operation & Maintenance Manual

INSTRUMENT PANEL

The fuel gauge (Item 1) [Figure OI-61] will show the amount of fuel in the fuel tank.

Inspection And Maintenance

The tachometer (Item 2) [Figure OI-61] will indicate engine RPM (only when the engine is running).

Figure OI-61 8

7 12

10

11

9

Engine coolant temperature gauge (Item 3) [Figure OI61].

6

5

Turn the directional turn signal on and the left directional indicator light (Item 11) [Figure OI-61] will flash. Turn the signal lever to neutral and the light will stop flashing.

2 1

4

3

Turn the right directional signal on and the right directional indicator light (Item 10) [Figure OI-61] will flash. Turn the directional signal lever to neutral and the light will stop flashing.

Turn the key to the OFF position after testing the instrument panel.

REF

DESCRIPTION

1 2 3

Fuel Gauge Tachometer Engine Temperature Gauge Hourmeter

4 5

P-78996

6

Inspect the instrument panel to make sure all gauges and warning lights are functioning correctly [Figure OI-61].

7 8

Turn the key to the ON position, but do not start the engine.

9

The engine oil pressure light (Item 6) and the charging system light (Item7) [Figure OI-61] should illuminate when the key is turned on and the engine is not started.

(When the engine is started, lights (Item 6 and 7) will turn off if the systems are functioning correctly.)

10 11 12

FUNCTION / OPERATION Shows amount of fuel in the tank.

Shows engine RPM. Shows engine coolant temperature.

Records the total operating hours of compact tractor.

Parking Brake Light comes on when brake is Indicator Light activated. Off when brake is released.

Engine Oil Pressure Light comes on when pressure is Warning Light below allowable range. STOP the engine if the light comes ON. Charging System Light comes on when the alternator is Light NOT charging the battery.

Preheat Light Light come on when key is turned to PREHEAT position.

High Beam Indicator Light is on when the front lights are on Light high.

Right Directional On when turn signal switch is Indicator Light activated for right turn.

Left Directional On when turn signal switch is Indicator Light activated for left turn.

PTO Indicator Light On when rear-PTO or mid-PTO (if equipped) is engaged.

The glow plug light (Item 8) [Figure OI-61] will illuminate until the glow plug cycle is complete. (The glow plug light will turn off in approximately seven seconds.) The glow plug light may temporarily illuminate after starting Apply the parking brake and the parking brake light (Item 5) [Figure OI-61] will illuminate. Disengage the parking brake and the light will shut off.

Turn the head / tail lights on and activate the high beam and the high beam light (Item 9)[Figure OI-61] will illuminate. Switch to low beam and the high beam light will go off.

PM-38

CT230 Operation & Maintenance Manual

HYDRAULIC / HYDROSTATIC / TRANSMISSION SYSTEM

Transmission / Differential Fluid Chart

Checking And Adding Fluid Use only recommended fluid in the hydraulic / hydrostatic / transmission system. (See REGULAR MAINTENANCE ITEMS on Page V.) Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page OI-35.)

Figure PM-62

P-64023D

Figure PM-63

1

P-78974

Check the fluid level at the dipstick (Item 1) [Figure PM-62].

1

Keep the oil level between the marks on the dipstick.

P-78975

If needed, remove the fill cap (Item 1) [Figure PM-63] and add fluid. (See chart above.)

NOTE: When installing the fill cap (Item 1), position it as shown. The fill cap has a breather hole (Item 2) [Figure PM-63] that needs to be in the up position.

PM-39

CT230 Operation & Maintenance Manual

HYDRAULIC / HYDROSTATIC / TRANSMISSION SYSTEM (CONT’D)

Figure PM-65

Removing And Replacing Hydraulic / Hydrostatic / Transmission Filters Replace the filters at the correct interval (See SERVICE SCHEDULE on Page PM-7.)

WARNING AVOID INJURY OR DEATH Diesel fuel or hydraulic fluid under pressure can penetrate skin or eyes, causing serious injury or death. Fluid leaks under pressure may not be visible.

Use a piece of cardboard or wood to find leaks. Do not use your bare hand. Wear safety goggles. If fluid enters skin or eyes, get immediate medical attention from a physician familiar with this injury.

1 P-78987

Remove the hydraulic / hydrostatic / transmission filter (Item 1) [Figure PM-65] (below the operator’s seat).

Clean the surface of the filter housings where the filter seal contacts the housing.

W-2072-0807

Put clean oil on the seal of the new filters. Install and hand tighten.

Figure PM-64

Enter the compact tractor and perform the PRESTARTING PROCEDURE. (See PRE-STARTING PROCEDURE on Page OI-31.)

Start the engine and operate the all the hydraulic controls. Stop the engine and check for leaks at the filters.

1

Check fluid level and add as needed.

WARNING P-78927

AVOID INJURY OR DEATH Always clean up spilled fuel or oil. Keep heat, flames, sparks or lighted tobacco away from fuel and oil.

Failure to use care around combustibles can cause explosion or fire.

Remove the hydraulic filter (Item 1) [Figure PM-64] (near the right rear wheel).

W-2103-0508

PM-40

CT230 Operation & Maintenance Manual

HYDRAULIC / HYDROSTATIC / TRANSMISSION SYSTEM (CONT’D)

WARNING

Removing And Replacing Hydraulic / Transmission Fluid

AVOID INJURY OR DEATH Always clean up spilled fuel or oil. Keep heat, flames, sparks or lighted tobacco away from fuel and oil.

Failure to use care around combustibles can cause explosion or fire.

Replace hydraulic / hydrostatic / transmission fluid at the correct service interval (See SERVICE SCHEDULE on Page PM-7.)

Fluid should also be replace if it becomes contaminated or after major repair.

W-2103-0508

Always replace the filters whenever the hydraulic / hydrostatic / transmission fluid is replaced. (See Removing And Replacing Hydraulic / Hydrostatic / Transmission Filters on Page PM-40.)

Hoses And Clamps

Figure PM-66

Inspect hoses clamps for damage and tightness. Tighten or replace as necessary.

Inspect hydraulic, cooler and power steering hoses and tubelines. Replace as necessary.

2 1

1 1 P-78832A

Remove the three plugs (Item 1) [Figure PM-66] from the bottom of the transmission case.

If equipped with mid-PTO, remove the plug (Item 2) [Figure PM-66] from the side of the mid-PTO housing.

Drain the fluid into a container.

Recycle or dispose of the environmentally safe manner.

used

fluid

in

an

Install the drain plugs and add hydraulic fluid. (See Transmission / Differential Fluid Chart on Page PM-39.)

PM-41

CT230 Operation & Maintenance Manual

SPARK ARRESTOR MUFFLER

Figure PM-67

Cleaning Procedure Clean the spark arrestor muffler at the correct service interval. (See SERVICE SCHEDULE on Page PM-7.) Do not operate the compact tractor with a defective exhaust system.

1

WARNING Stop engine and allow the muffler to cool before cleaning the spark chamber. Wear safety goggles.

Failure to obey can cause serious injury.

P-78979

W-2011-1285

Remove the plug (Item 1) [Figure PM-67] from the clean out hole in the muffler.

Enter the compact tractor and perform the PRESTARTING PROCEDURE. (See PRE-STARTING PROCEDURE on Page OI-31.)

WARNING AVOID INJURY OR DEATH When an engine is running in an enclosed area, fresh air must be added to avoid concentration of exhaust fumes. If the engine is stationary, vent the exhaust outside. Exhaust fumes contain odorless, invisible gases which can kill without warning.

Engage the parking brake.

Run the engine for about ten seconds while a second person, wearing safety glasses, holds a block of wood over the outlet of the muffler.

W-2050-0807

This will force contaminants out through the cleanout hole (Item 1) [Figure PM-67].

Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page OI-35.)

Stop the engine and install the plug.

Allow the engine to cool.

IMPORTANT

Open the engine cover. (See ENGINE COVER on Page PM-20.)

This compact tractor is facory equipped with a spark arrestor muffler. It is necessary to do maintenance on this spark arrestor muffler to keep it in working condition. The spark arrestor muffler must be serviced by dumping the spark chamber every 100 hours of operation.

Remove the left side engine panel. (See ENGINE SIDE PANEL on Page PM-21.)

WARNING

If this machine is operated on flammable forest, brush or grass covered land, it must be equipped with a spark arrestor attached to the exhaust system and maintained in working order. Failure to do so will be in violation of California State Law, Section 4442 PRC.

Never use machine in atmosphere with explosive dust or gases or where exhaust can contact flammable material. Failure to obey warnings can cause injury or death.

W-2068-1285

Consult local laws and regulations for spark arrestor requirements I-2269-0907

PM-42

CT230 Operation & Maintenance Manual

SUPPORTING THE COMPACT TRACTOR ON JACKSTANDS

WARNING

Procedure For service work under the compact tractor, or to remove the rims and tires, always support the compact tractor with jackstands or blocks of adequate capacity for the weight of compact tractor (See Performance on Page SPEC-7.)

AVOID INJURY OR DEATH Instructions are necessary before operating or servicing machine. Read and understand the Operation & Maintenance Manual, Operator’s Handbook and signs (decals) on machine. Follow warnings and instructions in the manuals when making repairs, adjustments or servicing. Check for correct function after adjustments, repairs or service.

Untrained operators and failure to follow instructions can cause injury or death.

Figure PM-68

W-2003-0807

WARNING AVOID INJURY OR DEATH Put jackstands under the front and rear axles of the frame of the compact tractor before running the engine for service. Failure to use jackstands can allow the machine to fall or move.

1 P-78836

W-2677-0907

Figure PM-69

2 P-78841

Park the compact tractor on a flat level surface.

Put jackstands under the front and rear axles (Item 1) [Figure PM-68] and (Item 2) [Figure PM-69].

PM-43

CT230 Operation & Maintenance Manual

TIRE MAINTENANCE

Mounting

Front Wheel Nuts / Bolts

Check the tires regularly for wear, damage and pressure.

Check the wheel nut / bolt torque at the correct service interval (See SERVICE SCHEDULE on Page PM-7.)

WARNING

Front Wheels: The correct bolt torque is 57 - 67 ft.-lb. (78 - 90 N•m).

Front Wheels: The correct nut torque is 46 - 54 ft.-lb. (63 - 73 N•m).

•

Rear Wheel Nuts / Bolts

•

Rear Wheels: The correct bolt torque is 166 ft.-lb. (225 N•m).

•

Rear Wheels: The correct nut torque is 166 ft.-lb. (225 N•m).

AVOID INJURY OR DEATH Do Not attempt to mount a tire on the rim. This must be done by qualified personnel with the proper equipment.

Always maintain the correct tire pressure. Do not inflate the tires above the recommended pressures shown in the Operation & Maintenance Manual or on the side of the tire.

Use tires with the correct load rating for proper loader operation.

W-2598-0907

Check the tires regularly for wear, damage and pressure.

Tires are to be repaired only by an authorized person using the proper procedures and safe equipment.

Use tires with the correct load rating for proper loader operation. (See Tires on Page SPEC-10)

Tires and rims must always be checked for correct size before mounting. Check rim and tire bead for damage.

The rim flange must be cleaned and free of rust.

The tire bead and rim flange must be lubricated with a rubber lubricant before mounting the tire.

IMPORTANT

Avoid excessive pressure which can rupture the tire and cause serious injury or death.

Inflate tires to the MAXIMUM pressure shown on the sidewall of the tire. DO NOT mix brands of tires used on the same compact tractor.

During inflation of the tire, check the tire pressure frequently to avoid over inflation.

I-2270-0907

WARNING AVOID INJURY OR DEATH Do not inflate tires above specified pressure. Failure to use correct tire mounting procedure can cause an explosion which can result in injury or death.

W-2078-1007

PM-44

CT230 Operation & Maintenance Manual

TIRE MAINTENANCE (CONT’D)

Figure PM-72

Wheel Spacing (AG Tires Only) The rear wheel spacing on Ag tires is adjustable. To provide the best stability, operate the compact tractor in the widest wheel spacing position whenever possible.

1

Raise the rear wheels and support the rear axle on jackstands. (See SUPPORTING THE COMPACT TRACTOR ON JACKSTANDS on Page PM-43.)

Figure PM-70

1

1

1

P-80899B

Remove the six nuts (Item 1) (Item 1) [Figure PM-72] and bolts that retain the wheel center section to the rim.

Figure PM-73

P-80899A

2

The rim can be mounted on the wheel center section with the bracket (Item 1) [Figure PM-70] to the inside or the outside of the wheel center section (To the inside provides a narrower spacing, to the outside provides a wider spacing.)

1

Figure PM-71 P-80898

1

Position the wheel center section (Item 1) to the desired position and install the bolt (Item 2) [Figure PM-73] and nut.

2

Tighten the nuts to torque is 166 ft.-lb. (225 N•m).

Reinstall the wheel assembly and tighten the wheel nuts and bolts. (See Rear Wheel Nuts / Bolts on Page PM-44.)

1 2

P-80900

Remove the four bolts (Item 1) and the two nuts [Figure PM-71] and remove the wheel assembly from the compact tractor.

PM-45

CT230 Operation & Maintenance Manual

FRONT AXLE

Removing And Replacing Lubricant

Checking And Adding Lubricant

Figure PM-76

Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page OI-35.)

Figure PM-74

1

1 P-78950

Remove the drain plugs (Item 1) [Figure PM-76] (both sides) at the bottom on the front axle by the rims.

P-78953A

Remove the fill plug (Item 1) [Figure PM-75] so that the oil will drain faster.

A oil level sight gauge (Item 1) [Figure PM-74] is located on the left side of the front axle.

Drain the lubricant into a container and recycle or dispose of it in an environmentally safe manner.

The correct oil level is at the center of the sight gauge.

Install and tighten drain plugs (Item 1) [Figure PM-76] (both sides).

Figure PM-75

Add lubricant through the fill plug hole (Item 1) [Figure PM-75] until oil is at the center of the sight gauge (Item 1) [Figure PM-74].

1

Install and tighten the plugs.

Drive the compact tractor for five minutes and recheck the lubricant level. Add additional lubricant if needed.

NOTE: When adding axle housing lubricant (See Drive System on Page SPEC-9) for correct fluid type.

P-77915A

If the fluid level is low, clean the area around the fill plug and add lubricant through the fill plug hole (Item 1) [Figure PM-75] until oil level is at the center of the sight gauge (Item 1) [Figure PM-74].

NOTE: When adding axle housing lubricant (See Drive System on Page SPEC-9) for correct fluid type.

Install and tighten the plug.

Drive the compact tractor for five minutes and recheck the lubricant level. Add additional lubricant if needed.

PM-46

CT230 Operation & Maintenance Manual

FRONT AXLE (CONT’D)

DIFFERENTIAL LOCK

Axle Pivot

Inspection And Maintenance

Adjust the front axle pivot every 600 hours of operation.

Figure PM-78

If the front axle pivot pin adjustment is incorrect, front wheel vibration can occur causing vibration in the steering wheel.

Figure PM-77

1 2

P-78990A

1

The differential lock (Item 1) [Figure PM-78], when activated will cause both rear wheels to turn at the same speed.

P-78850

Adjustment Loosen the lock nut (Item 1) and turn the bolt (Item 2) [Figure PM-77] in until resistance is felt.

There are no external adjustments for the differential lock. If the differential lock is not functioning properly, the transmission will need to be serviced. See your Bobcat dealer for service.

Turn the bolt (Item 2) out 1/6 turn and then tighten the lock nut (Item 1) [Figure PM-77].

PM-47

CT230 Operation & Maintenance Manual

ALTERNATOR BELT

Figure PM-80

Belt Adjustment Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page OI-35.)

Open the engine cover. (See ENGINE COVER on Page PM-20.)

Remove the right side engine panel. (See ENGINE SIDE PANEL on Page PM-21.)

1

Figure PM-79 P-78985A

2

The tension is correct with 5/16 inch (8 mm) belt movement at mid span (Item 1) [Figure PM-80] when 15 lb. (67 N) force is applied to the belt.

Tighten the mounting bolt (Item 1) and adjustment bolt (Item 2) [Figure PM-79].

1 Belt Replacement P-78985

Loosen the mounting bolt (Item 1) and adjustment bolt (Item 2) [Figure PM-79] and move the alternator all the way in. Remove the belt.

Loosen the mounting bolt (Item 1) and adjustment bolt (Item 2) [Figure PM-79].

Install the new belt and adjust as shown above.

Move the top of the alternator outward [Figure PM-79] to tighten the belt.

PM-48

CT230 Operation & Maintenance Manual

LUBRICATING THE COMPACT TRACTOR

Figure PM-82

Lubrication Locations

WARNING

3

AVOID INJURY OR DEATH If equipped with a loader or implement, always have the attachment or implement fully lowered on the ground. Stop the engine and engage the parking brake before doing any maintenance to the compact tractor. Do Not work under raised loader arms or raised implement.

P-78972

W-2599-0607

3. Right Brake Pedal Pivot (1) [Figure PM-82] (below left floor plate).

Lubricate as specified for the best performance of the compact tractor. (See SERVICE SCHEDULE on Page PM-7.)

Figure PM-83

Record the operating hours each time you lubricate the compact tractor.

Always use a good quality lithium based multi-purpose grease. Apply lubricant until extra grease shows.

Lubricate the following: Figure PM-81 1

4

P-78941

4. Left Brake Pedal Pivot (1) [Figure PM-83] (below right floor plate).

2

P-78928

1. Travel Control Pedal (1) [Figure PM-81] (below right floor plate).

2. Travel Control Pedal Damper (1) [Figure PM-81] (below right floor plate).

PM-49

CT230 Operation & Maintenance Manual

LUBRICATING THE COMPACT TRACTOR (CONT’D)

Figure PM-86

Lubrication Locations (Cont’d) Figure PM-84

5 8 P-78853

8. Axle Pivot (1) [Figure PM-86] (on rear side of front axle).

6 P-78852

Figure PM-87 5. Axle Pivot (1) [Figure PM-84] (on front side of front axle).

6. Base End Steering Cylinder (2) [Figure PM-84] (under compact tractor).

Figure PM-85

7 9

P-80901

9. Three-Point Hitch Position Lever (1) [Figure PM-87] (above right side of rear axle).

P-78582

7. Rod End Steering Cylinder (2) [Figure PM-85] (both sides).

PM-50

CT230 Operation & Maintenance Manual

LUBRICATING THE COMPACT TRACTOR (CONT’D)

Figure PM-90

Lubrication Locations (Cont’d) Figure PM-88 14

10

13 P-78909

13. Rod End Lift Cylinder (Both Sides) (2) [Figure PM-90] (if equipped).

P-78938

14. Loader Arm Pin (Both Sides) (2) [Figure PM-90] (if equipped).

10. There-Point Hitch Lifting Link (Both Sides) (2) [Figure PM-88]

Figure PM-91

Figure PM-89 11

16 12

15

P-78910

P-77986A

15. Base End Lift Cylinder (Both Sides) (2) [Figure PM91] (if equipped).

11. Rod End Tilt Cylinder (Both Sides) (2) [Figure PM-89] (if equipped).

16. Base End Tilt Cylinder (Both Sides) (2) [Figure PM91] (if equipped).

12. Bucket Pins (Both Sides) (2) [Figure PM-89] (if equipped).

PM-51

CT230 Operation & Maintenance Manual

LUBRICATING THE COMPACT TRACTOR (CONT’D)

PIVOT PINS

Lubrication Locations (Cont’d)

Inspection And Maintenance

Figure PM-92

Figure PM-93

1

16

1

P-84817

P-78909

17. Bob-Tach Wedge (Both Sides) (2) [Figure PM-92] (if equipped).

Some pivot pins are held in position with a bolt (Item 1) [Figure PM-93].

Check that the bolts are tightened to 25 - 28 ft.-lb. (34 37 N•m) torque.

Figure PM-94

1

P-77986

Some pivot pins are held in position with a bolt and lock nut (Item 1) [Figure PM-94].

Check that the lock nuts are tightened to 25 - 28 ft.-lb. (34 - 37 N•m) torque.

PM-52

CT230 Operation & Maintenance Manual

BOB-TACH (HAND LEVER)

The spring loaded wedge (Item 1) must contact the lower edge of the hole in the attachment (Item 2) [Figure PM96] mounting frame.

Inspection And Maintenance Figure PM-95

If the wedge does not contact the lower edge of the hole [Figure PM-96], the attachment will be loose and can come off the Bob-Tach.

Figure PM-97

P-84816

Move the Bob-Tach levers down to engage the wedges [Figure PM-95].

The levers and wedges must move freely.

WARNING AVOID INJURY OR DEATH The Bob-Tach wedges must extend through the holes in the attachment mounting frame. Levers must be fully down and locked. Failure to secure wedges can allow attachment to come off.

W-2715-0208

Figure PM-96

1 2 B-17460

Inspect the mounting frame on the attachment and BobTach, linkages and wedges for excessive wear or damage [Figure PM-97]. Replace any parts that are damaged, bent or missing. Keep all fasteners tight.

Look for cracked welds. Contact your Bobcat dealer for repair or replacement parts.

P-79780

The wedges (Item 1) [Figure PM-96] must extend through the holes in the attachment mounting frame.

Lubricate the wedges. (See SERVICE SCHEDULE on Page PM-7.) (See LUBRICATING THE COMPACT TRACTOR on Page PM-49.)

PM-53

CT230 Operation & Maintenance Manual

AXLE TOE IN

Figure PM-100

Inspection And Maintenance Figure PM-98

1

2

P-78953

1 If the dimension is not correct, loosen the tie rod lock nut (Item 1) (both sides) and install a wrench on the flat area (Item 2) [Figure PM-100] on the tie rod. Turn the tie rod to adjust the toe in until the correct measurement is obtained.

P-78963

Figure PM-99

Measure the toe in dimension again after the tie rod has been adjusted. Readjust as necessary.

2

Tighten the lock nut (Item 1) [Figure PM-100] (both sides).

1 P-77895

Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page OI-35.)

The front axle toe in will need to be measured at the centerline of the front tires, both on the front side (Item 1) [Figure PM-98] and rear side (Item 2) [Figure PM-99] of the front axle.

Measure the front centerline of the front tires (Item 1) [Figure PM-98] & [Figure PM-99] and write this dimension down.

Measure the rear centerline of the front tires (Item 2) [Figure PM-99] and write this dimension down.

The front dimension (Item 1) [Figure PM-98] & [Figure PM-99] should be 0.08 - 0.31 in. (2 - 8 mm) less than the rear dimension (Item 2) [Figure PM-99].

PM-54

CT230 Operation & Maintenance Manual

Figure PM-101

COMPACT TRACTOR STORAGE AND RETURN TO SERVICE Storage

WARNING 2

AVOID INJURY OR DEATH When an engine is running in an enclosed area, fresh air must be added to avoid concentration of exhaust fumes. If the engine is stationary, vent the exhaust outside. Exhaust fumes contain odorless, invisible gases which can kill without warning.

1

W-2050-0807

P-78951

Sometimes it may be necessary to store your compact tractor for an extended period of time. Below is a list of items to perform before extended storage.

Lock brake pedals together and engage the parking brake. Press the clutch pedal (Item 1) fully and move the retainer lever (Item 2) [Figure PM-101] up and latch it to the clutch pedal. Release the clutch pedal and the retainer lever hook will hold the clutch in the disengaged position.

•

Thoroughly clean the compact tractor including the engine compartment.

•

Lubricate the compact tractor as shown in the Operation & Maintenance Manual.

•

Replace worn or damaged parts.

•

Park the compact tractor in a dry protected shelter.

•

Lower the loader arms and implement (if equipped) and put the attachment and implement flat on the ground.

•

Check the engine and hydraulic oil levels; check coolant level.

•

Install a fully charged battery.

•

Put grease on any exposed cylinder rods.

•

Remove grease from exposed cylinder rods.

•

Put fuel stabilizer in the fuel tank and run the engine a few minutes to circulate the stabilizer to the pump and fuel injectors.

•

Check belt tension.

•

Be sure all shields and guards are in place.

•

Drain and flush the cooling system. Refill with premixed coolant.

•

Lubricate the compact tractor as shown in the Operation & Maintenance Manual.

•

Replace all fluids and filters (engine, hyd. / hydros / trans.).

•

Check tire inflation and remove blocks from under frame.

•

Replace air cleaner filter.

•

Put blocks under the frame to remove weight from the tires.

•

Remove cover from exhaust pipe opening.

•

Depress clutch pedal (Item 1) [Figure PM-101] to unlatch.

•

Enter the compact tractor and perform the PRESTARTING PROCEDURE. (See PRE-STARTING PROCEDURE on Page OI-31.) Let the engine run for a few minutes while observing the instrument panels and systems for correct operation.

•

Operate compact tractor, check for correct function.

•

Check brake and parking brake function.

•

Stop the engine and check for leaks. Repair as needed.

•

Place all controls in neutral.

•

Remove the battery. Be sure the electrolyte level is correct then charge the battery. Store it in a cool, dry place above freezing temperatures and charge it periodically during storage.

•

Cover the exhaust pipe opening.

•

Tag the compact tractor to indicate that it is in storage condition.

Return To Service After the compact tractor has been in storage, it is necessary to complete this list of items to return the compact tractor to service.

PM-55

CT230 Operation & Maintenance Manual

SETTING ENGINE VALVE CLEARANCE Description The engine valve clearance should be checked and adjusted at 800 hours.

See your Bobcat dealer for service.

PM-56

CT230 Operation & Maintenance Manual

MACHINE SIGN TRANSLATIONS CAUTION (7164977). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MST-24 DANGER (7128017) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MST-16 DANGER / WARNING (7147821) . . . . . . . . . . . . . . . . . . . . . . . . . . MST-18 SERVICE SCHEDULE (7125074). . . . . . . . . . . . . . . . . . . . . . . . . . . MST-3 START ENGINE (7118011) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MST-16 WARNING (7118012) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MST-6 WARNING (7166857) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MST-9 WARNING (7127020) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MST-12 WARNING (7118016) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MST-13 WARNING (7125075) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MST-17 WARNING (7125076) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MST-17

MACHINE SIGN TRANSLATIONS (MST)

WARNING (7147822) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MST-21 WARNING (7147823) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MST-22 WARNING (7147824) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MST-22 WARNING (7147825) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MST-23

MST-1

CT230 Operation & Maintenance Manual

MST-2

CT230 Operation & Maintenance Manual

SERVICE SCHEDULE (7125074)

MST-3

CT230 Operation & Maintenance Manual

SERVICE SCHEDULE (CONT’D) (7125074)

MST-4

CT230 Operation & Maintenance Manual

SERVICE SCHEDULE (CONT’D) (7125074)

MST-5

CT230 Operation & Maintenance Manual

WARNING (7118012)

MST-6

CT230 Operation & Maintenance Manual

WARNING (CONT’D) (7118012)

MST-7

CT230 Operation & Maintenance Manual

WARNING (CONT’D) (7118012)

MST-8

CT230 Operation & Maintenance Manual

WARNING (7166857)

MST-9

CT230 Operation & Maintenance Manual

WARNING (CONT’D) (7166857)

MST-10

CT230 Operation & Maintenance Manual

WARNING (CONT’D) (7166857)

MST-11

CT230 Operation & Maintenance Manual

WARNING (7127020)

MST-12

CT230 Operation & Maintenance Manual

WARNING (7118016)

MST-13

CT230 Operation & Maintenance Manual

WARNING (CONT’D) (7118016)

MST-14

CT230 Operation & Maintenance Manual

WARNING (CONT’D) (7118016)

MST-15

CT230 Operation & Maintenance Manual

DANGER (7128017)

START ENGINE (7118011)

MST-16

CT230 Operation & Maintenance Manual

WARNING (7125075)

WARNING (7125076)

MST-17

CT230 Operation & Maintenance Manual

DANGER / WARNING (7147821)

MST-18

CT230 Operation & Maintenance Manual

DANGER / WARNING (CONT’D) (7147821)

MST-19

CT230 Operation & Maintenance Manual

DANGER / WARNING (CONT’D) (7147821)

MST-20

CT230 Operation & Maintenance Manual

WARNING (7147822)

MST-21

CT230 Operation & Maintenance Manual

WARNING (7147823)

WARNING (7147824)

MST-22

CT230 Operation & Maintenance Manual

WARNING (7147825)

MST-23

CT230 Operation & Maintenance Manual

CAUTION (7164977)

MST-24

CT230 Operation & Maintenance Manual

SPECIFICATIONS COMPACT TRACTOR CAPACITIES . . . . . . . . . . . . . . . . . . . .

Ballast (Front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Ballast (Rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Compact Tractor Loader Lift Capacity . . . . . . . . . . . . . . . . .

Towing Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maximum Drawbar Tongue Weight . . . . . . . . . . . . . . . . . . .

Three-Point Hitch Specifications . . . . . . . . . . . . . . . . . . . . .

SPEC-3 SPEC-4 SPEC-3 SPEC-3 SPEC-4 SPEC-4 SPEC-4

CT230 SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-5 Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-10 Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-7 Dimensions (Standard Machine) . . . . . . . . . . . . . . . . . . . . . SPEC-5 Dimensions (With Optional Loader) . . . . . . . . . . . . . . . . . . . SPEC-6 Drive System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-9 Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-8 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-8 Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-8 Loader (If Equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-10 Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-7 Power Take-Off (PTO) System (Mid-PTO Optional) . . . . . . SPEC-9 Power Take-Off (PTO) System (Rear-PTO) . . . . . . . . . . . . . SPEC-9 Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-9 Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-10 SPECIFICATIONS (SPEC)

SPEC-1

CT230 Operation & Maintenance Manual

SPEC-2

CT230 Operation & Maintenance Manual

COMPACT TRACTOR CAPACITIES Compact Tractor Loader Lift Capacity

Ballast (Rear)

The compact tractor lift capacity with the loader and standard bucket, correct rear ballast, and tires with the correct load rating is listed in the chart below.

The correct rear ballast must be installed on the compact tractor for maximum loader lift capacity. There are two options for installing the correct rear ballast. Option 1 is to install a three-point hitch ballast box (see chart below).

Option 2 is to install a three-point hitch ballast box and fill the rear tires with liquid ballast. Both compact tractor rear tires must be filled to 75% full with calcium chloride mixture of 5 lb. / Gal. of water (or 0,6 kg / liter of water).

The following items will reduce the loader lift capacity: •

Use of larger buckets or attachments which moved the load center forward.

•

The loader is equipped with the optional Bob-Tach mounting system.

•

If the weight of the rear ballast is reduced.

•

Tires with a lower load rating are used.

Loader Lift Capacity With Pin-On Bucket Configuration 1

C

Loader Lift Capacity With Optional Bob-Tach Mounting System Configuration 2

A

B

C

D

B

Loader Lift Capacity With Optional Bob-Tach Mounting System and Pallet Forks Configuration 3

C

B

E

A - Loader Lift Capacity at full height with Bucket (Model 7TL loader and Liquid Ballast B and / or Rear Ballast C installed) = Measured at bucket pivot = 1605 lb. (728 kg) Measured at 19.68 in. (500 mm) in front of pivot = 1225 lb. (556 kg) Bucket weight - 60 in. (1524 mm) = 205 lb. (93 kg) B - Liquid Ballast Weight = Both rear tires filled to 75% full with calcium chloride mixture of 5 lb. / gal. of water (0,6 kg / liter of water).

C - Rear Ballast Weight = Option 1 (without Liquid Ballast B installed) = 880 lb. (399 kg).

Option 2 (with Liquid Ballast B installed) = 646 lb. (293 kg).

D - Loader Lift Capacity at full height with Optional Bob-Tach Mounting System (Model 7TL loader and Liquid Ballast B and / or Rear Ballast C installed) = Measured at bucket pivot = 1480 lb. (671 kg) Measured at 19.68 in. (500 mm) in front of pivot = 1090 lb. (494 kg) Bucket weight - 60in. (1524 mm) = 205 lb. (93 kg) E - Loader Lift Capacity at full height with Optional Bob-Tach Mounting System and Pallet Forks (Model 7TL loader and Liquid Ballast B and / or Rear Ballast C installed) = Measured at 24 in. (610mm) in front of pallet fork frame = 740 lb. (336 kg) Pallet Fork Frame and 42 in. (1067 mm) forks - weight = 364 lb. (165 kg)

SPEC-3

CT230 Operation & Maintenance Manual

COMPACT TRACTOR CAPACITIES (CONT’D)

Towing Weight

Three-Point Hitch Specifications

The maximum tow weight including the weight of the trailer is listed in chart below.

Examples of the lift capacity of the three-point hitch with front ballast are listed in the chart below.

The following items will reduce the Three-Point Hitch lift capacity:

Maximum Drawbar Tongue Weight The maximum vertical load that can be applied to the drawbar hitch is listed in chart below.

•

Implements are used which move the load center rearward.

Ballast (Front)

•

If the weight of the front ballast is reduced.

The front mounted loader with attachment can be used as a front ballast. A front ballast kit can be installed on the front of the compact tractor (see chart below).

Three-Point Hitch Lift Capacity with Front Ballast Kit - Configuration 2

Three-Point Hitch Lift Capacity with NO Front Ballast - Configuration 1

A

B

Three-Point Hitch Lift Capacity with Loader as Front Ballast - Configuration 3

C

D

Towing

E

G

F

B-23617

A - Three-Point Hitch Lift Capacity (with NO front ballast) Measured at 24 in. (610 mm) behind the lift points = 720 lb. (327 kg).

B - Three-Point Hitch Lift Capacity (with Front Ballast Kit D installed) Measured at 24 in. (610 mm) behind the lift points = 1100 lb.(500 kg).

C - Three-Point Hitch Lift Capacity (With Front Ballast Weight E installed - 7TL loader and bucket) Measured at 24 in. (610 mm) behind the lift points = 1400 lb. (635 kg).

D - Front Ballast Kit Weight = 300 lb. (136 kg) E - Front Ballast Weight = 7TL loader and bucket installed F - Maximum Drawbar Tongue Weight = 1100 lb. (500 kg) G - Tow Weight (Including weight of trailer) = 3300 lb. (1500 kg)

SPEC-4

CT230 Operation & Maintenance Manual

CT230 SPECIFICATIONS Dimensions (Standard Machine) • •

Dimensions are given for a compact tractor equipped with standard tires. All dimensions are shown in inches.

Respective metric dimensions are given in millimeters enclosed by parentheses.

Where applicable, specification conform to SAE, ANSI or ISO standards and are subject to change without notice.

G

H

J

K

A

B F E

D

C

66.1 in.

(1679 mm) 107.8 in.

(2735 mm) 118.3 in.

(3005 mm) AG TIRES

MS-2574S

GENERAL PURPOSE TIRES

TURF TIRES

A

97.0 (2464 mm)

95.3 (2420 mm)

96.4 (2449 mm)

B

66.5 (1690 mm)

64.8 (1645 mm)

65.9 (1674 mm)

C

33.8 (859 mm)

32.1 (814 mm)

33.2 (843 mm)

D

11.0 (280 mm)

9.3 (236 mm)

10.4 (265 mm)

D *

11.0 (280 mm)

9.3 (236 mm)

10.4 (265 mm)

E

8.2 (209 mm)

6.5 (164 mm)

7.6 (193 mm)

F

58.7 (1491 mm)

57.0 (1447 mm)

58.1 (1476 mm)

G

51.7 (1312 mm)

53.6 (1362 mm)

54.5 (1385 mm)

H

43.9 (1115 mm)

45.5 (1156 mm)

44.7 (1135 mm)

J

44.1 (1121 mm)

47.3 (1202 mm)

46.3 (1175 mm)

J +

48.4 (1228 mm)

K

55.9 (1421 mm)

K +

60.2 (1528 mm)

* Equipped with optional mid PTO.

N/A

N/A

62.6 (1591 mm)

60.9 (1546 mm)

N/A

N/A

+ Adjustable AG Rims set to the maximum width.

SPEC-5

CT230 Operation & Maintenance Manual

CT230 SPECIFICATIONS (CONT’D) Dimensions (With Optional Loader) •

• •

Dimensions are given for a compact tractor equipped with General Purpose tires and the optional loader and bucket and may vary with other types of buckets and tires. All dimensions are shown in inches. Respective metric dimensions are given in millimeters enclosed by parentheses.

Where applicable, specification conform to SAE, ANSI or ISO standards and are subject to change without notice.

Always use tires with the proper load rating.

60.0 in.

(1524 mm)

A

46° B

27.5 in.

(699 mm) C D

21°

E

58.0 in.

(1473 mm)

MS-2574S

AG TIRES

GENERAL PURPOSE TIRES

TURF TIRES

A

105.5 (2680 mm)

104.9 (2664 mm)

103.8 (2636 mm)

B

84.9 (2157 mm)

84.3 (2141 mm)

83.2 (2113 mm)

C

80.2 (2038 mm)

79.6 (2022 mm)

78.5 (1994 mm)

D

68.6 (1743 mm)

68.0 (1727 mm)

66.9 (1699 mm)

E

5.8 (148 mm)

5.2 (132 mm)

4.1 (104 mm)

TURNING RADIUS (WITHOUT BRAKES) = 134 in. (3404 mm)

SPEC-6

CT230 Operation & Maintenance Manual

CT230 SPECIFICATIONS (CONT’D) Performance Loader Lift Capacity at full height (Model 7TL loader and correct rear ballast (See Ballast (Rear) on Page SPEC-3.)

Measured at bucket pivot = Measured at 19.68 in. (500 mm) in front of pivot = Three-Point Hitch Lift Capacities Lift capacity at 24 in. (610 mm) behind lift point (per SAE J283) = Maximum hydraulic lift capacity at 24 in. (610 mm) behind lift points (measured at 15 in. (381 mm) above ground)* =

1605 lb. (728 kg) 1225 lb. (556 kg)

1508 lb.(684 kg) 1676 lb. (760 kg)

* NOTE: Hydraulic three-point hitch lift capacity will vary depending on lift point height.

Drawbar Tongue Weight (Max) Tow Weight (Max)

1100 lb. (500 kg) 3300 lb. (1500 kg)

Operating Weight Standard Machine

3056 lb. (1386 kg)

Controls Vehicle Steering

Steering Wheel

Speed Range

Lever in left console (Low - Neutral - Medium - Neutral - High)

Transmission

Hydrostatic - single foot pedal on the right floor console

Loader Hydraulics (If Equipped) - Lift and Tilt

Joystick Control Lever

Rear Remote Hydraulics (If Equipped) - Rear Auxiliary

Lever(s) in right console

PTO (If Equipped)

Lever(s) in left console

Engine

Hand lever engine speed control; key-type starter switch

Clutch

Pedal in left floor console

Starting Aid

Automatic Glow Plugs - key activated

Brake Pedals

Two foot pedals activate two wet disc

Parking Brake

Lever activated with brake pedals engaged

SPEC-7

CT230 Operation & Maintenance Manual

CT230 SPECIFICATIONS (CONT’D) Engine Make / Model

Daedong 3A150LXBC

Fuel / Cooling

Diesel / Liquid (Indirect Injection)

Horsepower, Maximum

30 HP (22,4 kW) @ 2600 RPM

High Idle RPM

2800 RPM

Low Idle RPM

1000 RPM

Number of Cylinders

3

Displacement

91.5 cu. in. (1,5 L)

Bore/Stroke

3.27 / 3.64 in. (83,0 mm / 92,4 mm)

Lubrication

Pressure System with Filter

Crankcase Ventilation

Closed Breathing

Air Cleaner

Dry replaceable paper cartridge (Dual Element)

Ignition

Diesel-Compression

Engine Coolant

Ethylene Glycol / Water Mixture

Starting Aid

Automatic Glow Plugs

Hydraulic System Pump Type

Tandem Engine driven, gear type

Steering Pump Capacity

4.31 GPM (16,3 L/min.) @ 2600 RPM

Implement Pump Capacity

7.94 GPM (30,1 L/min.) @ 2600 RPM

System Relief at Quick Couplers Filter (Hydraulic)

2611 PSI (180 bar) Full flow replaceable, 88 - 118 micron pore size

Steering Cylinders

single acting, Bore: 1.72 in. (43,8 mm) Rod: 1.38 in. (35,0 mm) Stroke: 7.28 in. (185,0 mm)

Control Valve - Loader (if equipped) Control Valve - Rear Remote Auxiliary Hydraulic (if equipped)

Joystick control lever operated, open center, series type with float detent on lift.

Lever(s) operated, open center, series type.

(Full flow detent in section one on both the A and B coupler)

Fluid Lines

Metric tubelines, hoses and fittings

Fluid Type (Hydraulic / Hydrostatic / Transmission)

FLUID, Transmission / Differential

Electrical Alternator

Belt driven, 50 amps, open

Battery

12 volts, 600 cold cranking amps @ 0° F (-18° C), 115 minute reserve capacity

Starter

12 volts, gear reduction type, 1.21 HP (0,9 kW)

Instrumentation

Gauges: Engine Coolant Temperature, Fuel Gauge, Engine RPM LCD Display: Hourmeter, Warning lights (Red): Parking Brake, Low Engine Oil Pressure, Low Battery Voltage.

Indicator Lights (Amber): Glow Plugs Activated, PTO Activated (Rear-PTO and Mid-PTO).

Indicator Lights (Green): Left and Right Turn Indicator.

Indicator Lights (Blue): High Beam Indicator.

SPEC-8

CT230 Operation & Maintenance Manual

CT230 SPECIFICATIONS (CONT’D) Power Take-Off (PTO) System (Rear-PTO) Rear-PTO

Live - SAE 1-3/8 inch 6 tooth spline

PTO Type

TYPE

Operating Speed

1 per ASABE S203

540 RPM @ 2520 RPM engine speed

PTO Power

22 HP (16,4 kW)

Power Take-Off (PTO) System (Mid-PTO Optional) Mid-PTO

Live - 1.0 inch 15 tooth spline ASABE S431

Operating Speed

2000 RPM @ 2500 RPM engine speed

PTO Power Drive System Main Drive Transmission

Fully hydrostatic, 4-wheel drive (rear wheel drive with front wheel assist) Hydrostatic Drive with Low - Medium - High speed select lever

Final Drive Wheel Bolts / Nuts

Front and rear differentials Front Axle

Rear Axle

four bolts = Torque 62 ft.-lb. (84 N•m) two nuts = Torque 62 ft.-lb. (84 N•m)

four bolts = Torque 166 ft.-lb. (225 N•m) two nuts = Torque 166 ft.-lb. (225 N•m)

Differential

Differentials provided in both axles.

Rear includes pedal activated differential lock.

Differential Fluid (Front)

SAE 80W-90 gear lube

Differential Fluid (Rear)

See Hydraulic / Hydrostatic / Transmission information

Travel Speed Range

AG Tires

Forward speed:

Low Range: 0 - 3.3 mph (0 - 5,3 km / hr.), Medium Range: 0 - 6.4 mph (0 - 10,3 km / hr.), High Range: 0 - 13.1 mph (0 - 20,9 km / hr.)

Reverse speed:

Low Range: 0 - 2.2 mph (0 - 3,5 km / hr.), Med Range: 0 - 4.3 mph (0 - 6,9 km / hr.), High Range: 0 - 8.7 mph (0 - 14,0 km / hr.)

Turf Tires

General Purpose Tires

Low Range: 0 - 3.2 mph Low Range: 0 - 3.0 mph (0 - 5,1 km / hr.), (0 - 4,8 km / hr.), Medium Range: 0 - 6.2 mph (0 - Medium Range: 0 - 5.8 mph 10,0 km / hr.), (0 - 9,3 km / hr.), High Range: 0 - 12.6 mph High Range: 0 - 11.9 mph (0 - 20,3 km / hr.)

(0 - 19,2 km / hr.)

Low Range: 0 - 2.1 mph (0 - 3,4 km / hr.), Med Range: 0 - 4.1 mph (0 - 6,6 km / hr.), High Range: 0 - 8.4 mph (0 - 13,5 km / hr.)

Low Range: 0 - 2.0 mph (0 - 3,2 km / hr.), Med Range: 0 - 3.9 mph (0 - 6,3 km / hr.), High Range: 0 - 7.9 mph (0 - 12,7 km / hr.)

Steering Steering Type

Load Reaction Power Steering

SPEC-9

CT230 Operation & Maintenance Manual

CT230 SPECIFICATIONS (CONT’D) Capacities Fuel

7.9 Gal. (30,0 L)

Engine Lubrication & Filter

6.1 qt. (5,8 L)

Engine Cooling System

7.8 qt. (7,4 L)

Hydraulic/Hydrostatic/Transmission Reservoir

8.1 Gal. (30,7 L)

Front Axle

4.75 qt. (4,5 L) each

Tires FRONT TIRES

REAR TIRES

Standard

Ag 7 - 14 (8 ply)

Ag 11.2 - 24 (6 ply)

Optional

Turf 27 x 8.5 -15 (4 ply) General Purpose 25 x 8.5 -14 (6 ply)

Turf 41 x 14 - 20 (4 ply) General Purpose 15 - 19.5 (8 ply)

Recommended Inflation Pressure

Without Loader

With Loader *

Without Loader

With Loader

Ag

48 PSI (331 kPa)

63 PSI (434 kPa)

26 PSI (179 kPa)

26 PSI (179 kPa)

Turf

30 PSI (207 kPa)

39 PSI (269 kPa)

25 PSI (172 kPa)

25 PSI (172 kPa)

General Purpose

50 PSI (345 kPa)

50 PSI (345 kPa)

40 PSI (276 kPa)

40 PSI (276 kPa)

* Reduce travel speed to 5 MPH maximum with a fully loaded bucket.

Maximum tire inflation pressures for loader use are based on a 5 MPH cyclic load.

NOTE: Always use tires with the proper load rating.

NOTE: Foam filled tires are NOT approved for use on the Compact Tractor. Axle damage may occur with foam filled tires. Warranty will be void if foam filled tires are used on this machine.

Loader (If Equipped) System Relief at Quick Couplers

2611 PSI (180 bar)

Hydraulic Cylinders

Double-acting; lift and tilt

Bore Diameter: Lift Cylinder Tilt Cylinder

2.5 in. (63,5 mm) 2.5 in. (63,5 mm)

Rod Diameter: Lift Cylinder Tilt Cylinder

1.5 in. (38,1 mm) 1.5 in. (38,1mm)

Stroke: Lift Cylinder Tilt Cylinder

22.19 in. (563,6 mm) 16.34 in. (415,0 mm)

SPEC-10

CT230 Operation & Maintenance Manual

WARRANTY WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WARRANTY-3 WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WARRANTY-4

WARRANTY

WARRANTY

WARRANTY-1

CT230 Operation & Maintenance Manual

WARRANTY-2

CT230 Operation & Maintenance Manual

WARRANTY

WARRANTY Bobcat Compact Tractor (North America) Bobcat Company warrants to its authorized dealers and authorized dealers of Bobcat Equipment Ltd., who in turn warrant to the owner, that each new Bobcat Compact Tractor will be free from proven defects in material and workmanship with respect to (i) all components of the product except as otherwise specified herein for twenty four (24) months or 2000 hours (whichever occurs first), (ii) the driveline components *, for thirty six (36) months or 2000 hours (whichever occurs first), (iii) Bobcat brand tires, for twelve (12) months on a prorated basis based on the remaining depth of the tire at the time any defect is discovered, and (iv) Bobcat brand batteries, for twelve (12) months with an additional twelve (12) months provided that Bobcat Company shall only reimburse a fixed portion of the cost of replacing the battery during such additional twelve months. The foregoing time periods shall all commence after delivery by the authorized Bobcat dealer to the original buyer. * Driveline components consist of: for the Engine: the crankcase, cylinder head, front gear case, valve cover pans, and all parts contained therein, plus the fuel injection system pump, nozzles, and high pressure lines and for the Power Train: clutch housing, transmission case, differential and final drive housing, and all parts contained therein, plus the drive axles and external driveshafts.

All serial numbered attachments (eg. compact tractor loader) and implements (eg. three-point auger) are covered under their respective warranties.

During the warranty period, the authorized Bobcat dealer shall repair or replace, at Bobcat Company's option, without charge for parts and labor, any part of the Bobcat product except as otherwise specified herein which fails because of defects in material or workmanship. The owner shall provide the authorized Bobcat dealer with prompt written notice of the defect and allow reasonable time for repair or replacement.

Bobcat Company may, at its option, require failed parts to be returned to the factory. Travel time of mechanics and transportation of the Bobcat product to the authorized Bobcat dealer for warranty work are the responsibility of the owner. The remedies provided in this warranty are exclusive.

This warranty does not apply to tires (except Bobcat brand tires). The owner shall rely solely on the warranty, if any, of the respective manufacturers thereof. This warranty does not cover replacement of scheduled service items such as oil, filters, tune-up parts, and other high-wear items. This warranty does not cover damages resulting from abuse, accidents, alterations, use of the Bobcat product with any accessory or attachment not approved by Bobcat Company, air flow obstructions, or failure to maintain or use the Bobcat product according to the instructions applicable to it.

THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES AND CONDITIONS, EXCEPT THE WARRANTY OF TITLE. BOBCAT COMPANY DISCLAIMS ALL OTHER WARRANTIES AND CONDITIONS, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL BOBCAT COMPANY OR THE AUTHORIZED BOBCAT DEALER BE LIABLE FOR ANY SPECIAL, INCIDENTAL, INDIRECT OR CONSEQUENTIAL DAMAGES WHATSOEVER, INCLUDING, BUT NOT LIMITED TO, LOSS OR INTERRUPTION OF BUSINESS, LOST PROFITS, OR LOSS OF MACHINE USE, WHETHER BASED ON CONTRACT, WARRANTY, TORT, NEGLIGENCE, STRICT LIABILITY, STATUTE OR OTHERWISE, EVEN IF BOBCAT COMPANY OR THE AUTHORIZED BOBCAT DEALER HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. THE TOTAL LIABILITY OF BOBCAT COMPANY AND THE AUTHORIZED BOBCAT DEALERS WITH RESPECT TO THE PRODUCT AND SERVICES FURNISHED HEREUNDER SHALL NOT EXCEED THE PURCHASE PRICE OF THE PRODUCT UPON WHICH SUCH LIABILITY IS BASED.

6986646 (2-09)

Printed in U.S.A.

WARRANTY-3

CT230 Operation & Maintenance Manual

WARRANTY

WARRANTY Bobcat Attachments Bobcat Company warrants to its authorized dealers and authorized dealers of Bobcat Equipment Ltd., who in turn warrant to the original owner, that each new Bobcat attachment will be free from proven defects in material and workmanship for twelve (12) months after delivery by the authorized Bobcat dealer to the original buyer.

During the warranty period, the authorized Bobcat dealer shall repair or replace, at Bobcat Company’s option, without charge for parts and labor, any part of the Bobcat product which fails because of defects in material or workmanship. The owner shall provide the authorized Bobcat dealer with prompt written notice of the defect and allow reasonable time for replacement or repair. Bobcat Company may, at its option, require failed parts to be returned to the factory. Travel time of mechanics and transportation of the Bobcat product to the authorized Bobcat dealer for warranty work are the responsibility of the owner. The remedies provided in this warranty are exclusive.

This warranty does not cover replacement of scheduled service items and high wear items. The owner shall rely solely on the warranty, if any, of the respective manufacturers thereof. This warranty does not cover damages resulting from abuse, accidents, alterations, use of the Bobcat product as an attachment on any equipment not approved by Bobcat Company, air flow obstructions, or failure to maintain or use the Bobcat product according to the instructions applicable to it.

THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES AND CONDITIONS, EXCEPT THE WARRANTY OF TITLE. BOBCAT COMPANY DISCLAIMS ALL OTHER WARRANTIES AND CONDITIONS, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL BOBCAT COMPANY OR THE AUTHORIZED BOBCAT DEALER BE LIABLE FOR ANY SPECIAL, INCIDENTAL, INDIRECT OR CONSEQUENTIAL DAMAGES, WHATSOEVER, INCLUDING, BUT NOT LIMITED TO, LOSS OR INTERRUPTION OF BUSINESS, LOST PROFITS, OR LOSS OF MACHINE USE, WHETHER BASED ON CONTRACT, WARRANTY, TORT, NEGLIGENCE, STRICT LIABILITY, STATUTE OR OTHERWISE, EVEN IF BOBCAT COMPANY OR THE AUTHORIZED BOBCAT DEALER HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. THE TOTAL LIABILITY OF BOBCAT COMPANY AND THE AUTHORIZED BOBCAT DEALERS WITH RESPECT TO THE PRODUCT AND SERVICES FURNISHED HEREUNDER SHALL NOT EXCEED THE PURCHASE PRICE OF THE PRODUCT UPON WHICH SUCH LIABILITY IS BASED.

6570124 (2-09)

Printed in U.S.A.

WARRANTY-4

CT230 Operation & Maintenance Manual

ALPHABETICAL INDEX AIR CLEANER SERVICE................................................................ PM-22 ALTERNATOR BELT ....................................................................... PM-48 ATTACHMENTS ................................................................................ OI-36 AXLE TOE IN .................................................................................. PM-54 BACK-UP ALARM SYSTEM ............................................................PM-11 BALLAST (OPTIONAL) ..................................................................... OI-62 BOBCAT COMPANY IS ISO 9001:2000 CERTIFIED ..............................V BOB-TACH (HAND LEVER)............................................................ PM-53 BRAKE PEDALS ............................................................................... OI-13 BRAKE SYSTEM ............................................................................ PM-14 CLUTCH SYSTEM .......................................................................... PM-23 CLUTCH PEDAL ............................................................................... OI-14 COMPACT TRACTOR CAPACITIES ............................................ SPEC-3 COMPACT TRACTOR IDENTIFICATION .............................................VIII CT230 SPECIFICATIONS............................................................. SPEC-5 COMPACT TRACTOR STORAGE AND RETURN TO SERVICE .. PM-55 COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL LOADER AND REAR BALLAST)............................................................................IX COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL THREEPOINT IMPLEMENT AND FRONT BALLAST) ........................................X CRUISE CONTROL ........................................................................ PM-16 CRUISE CONTROL LEVER ............................................................. OI-17 DAILY INSPECTION ......................................................................... OI-29 DELIVERY REPORT..............................................................................VII DIFFERENTIAL LOCK PEDAL ......................................................... OI-16 DRAWBAR ........................................................................................ OI-25 ELECTRICAL SYSTEM .................................................................. PM-33 ENGINE COOLING SYSTEM ......................................................... PM-30 ENGINE COVER............................................................................. PM-20 ENGINE LUBRICATION SYSTEM.................................................. PM-28 ENGINE SIDE PANEL..................................................................... PM-21 EMERGENCY EXITS (WHEN EQUIPPED WITH CAB) ................... OI-11

ALPHABETICAL INDEX

FEATURES, ACCESSORIES AND ATTACHMENTS .............................XI FIRE PREVENTION............................................................................. XIX FRONT AXLE.................................................................................. PM-46 FRONT WHEEL ASSIST (4WD) LEVER .......................................... OI-18 FUEL SYSTEM ............................................................................... PM-25 Continued On Next Page INDEX-1

CT230 Operation & Maintenance Manual

ALPHABETICAL INDEX (CONT’D) HYDRAULIC / HYDROSTATIC / TRANSMISSION SYSTEM .............. PM-39 INSTRUMENT PANEL ......................................................................... PM-38 IMPLEMENT .......................................................................................... OI-45 JOYSTICK CONTROL LEVER (IF EQUIPPED) .................................. PM-18 LOADER CONTROLS (IF EQUIPPED) ................................................. OI-21 LOADER INSTALLATION........................................................................ LS-3 LOADER INSTALLATION AND REMOVAL............................................. LS-8 LUBRICATING THE COMPACT TRACTOR ........................................ PM-49 MACHINE SIGNS (DECALS).................................................................... XXI MAINTENANCE SAFETY ...................................................................... PM-5 MONITORING THE INSTRUMENT PANEL........................................... OI-34 OPERATOR CONTROLS AND INSTRUMENT PANELS ........................ OI-5 OPERATING PROCEDURE .................................................................. OI-65 PARKING BRAKE .................................................................................. OI-12 PARKING BRAKE SYSTEM ................................................................ PM-12 PIVOT PINS ......................................................................................... PM-52 PRE-STARTING PROCEDURE ............................................................. OI-31 PTO LEVER (MID) (IF EQUIPPED) ..................................................... PM-18 PTO LEVER (REAR) ............................................................................ PM-17 POWER TAKE-OFF (PTO)..................................................................... OI-28 POWER TAKE-OFF (PTO)..................................................................... OI-57 PUBLICATIONS AND TRAINING RESOURCES.................................... XXIII REAR AUXILIARY HYDRAULICS (IF EQUIPPED) ............................... OI-23 REAR (REMOTE) AUXILIARY HYDRAULIC LEVER (IF EQUIPPED) PM-18 REGULAR MAINTENANCE ITEMS..............................................................V ROLL-OVER PROTECTIVE STRUCTURE (ROPS) .............................. OI-10 REAR (REMOTE) AUXILIARY HYDRAULIC LEVER (IF EQUIPPED) PM-18 Continued On Next Page

INDEX-2

CT230 Operation & Maintenance Manual

ALPHABETICAL INDEX (CONT’D) SAFETY INSTRUCTIONS .................................................................... XV SAFETY INTERLOCK SYSTEM (NEUTRAL START) ........................ OI-8 SAFETY INTERLOCK SYSTEM - NEUTRAL START ...................... PM-8 SAFETY INTERLOCK SYSTEM (OPERATING)................................. OI-9 SAFETY INTERLOCK SYSTEM - OPERATING............................... PM-9 SERIAL NUMBER LOCATIONS .............................................................VI SEAT BELT ..................................................................................... PM-10 SETTING ENGINE VALVE CLEARANCE ....................................... PM-56 SERVICE SCHEDULE ...................................................................... PM-7 SPARK ARRESTOR MUFFLER ..................................................... PM-42 SPEED RANGE LEVER.................................................................... OI-15 STARTING THE ENGINE ................................................................. OI-33 STEERING WHEEL .......................................................................... OI-19 STOPPING THE COMPACT TRACTOR........................................... OI-35 SUPPORTING THE COMPACT TRACTOR ON JACKSTANDS .... PM-43 THREE-POINT HITCH ...................................................................... OI-26 THREE-POINT HITCH POSITION LEVER ..................................... PM-18 TIRE MAINTENANCE ..................................................................... PM-44 TOWING THE COMPACT TRACTOR .............................................. OI-80 TRANSPORTING THE COMPACT TRACTOR ON A TRAILER....... OI-81 TRAVEL CONTROL PEDAL ............................................................. OI-15 TRAVEL CONTROL PEDAL ........................................................... PM-16 WARRANTY ........................................................................WARRANTY-1

INDEX-3

CT230 Operation & Maintenance Manual

INDEX-4

CT230 Operation & Maintenance Manual