Bobcat Compact Tractor CT5545 CT5550 CT5555 CT5558 Operation & Maintenance Manual 7372813 (05-20)

Operation & Maintenance Manual

Compact Tractor (CT5545 HST) S/N B4W411001 & Above (CT5550 HST) S/N B4W511001 & Above

7372813enUS (05-20) (A)

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(CT5555 HST) S/N B4W611001 & Above (CT5558 HST) S/N B4W711001 & Above

Printed in U.S.A.

©2020 Bobcat Company. All rights reserved.

S5-D

OPERATOR SAFETY WARNINGS CORRECT

Operator must have instructions before operating the machine.

Untrained operators can cause injury or death.

WARNING

W-2001-0502

Safety Alert Symbol: This symbol with a warning statement, means: “Warning, be alert! Your safety is involved!” Carefully read the message that follows.

B-23565

B-23558A

Never carry riders.

Always carry load as low as possible. Slow down when turning.

Load, unload, and turn on flat level ground.

Use correct ballast.

Keep bystanders away from work area.

B-23561A

B-23525A

Use only attachments and implements approved by Bobcat Company for this machine.

WRONG

B-23559A

WRONG

load

Never use machine as a man lift or work platform.

WRONG

WRONG

machine

B-23555

Never use machine without operator ROPS. Fasten seat belt when the ROPS is up.

B-23562

Never exceed capacities.

WRONG

B-23529A

WRONG

Do not use machine in atmosphere with explosive dust, explosive gas, or where exhaust can contact flammable material.

Never use the machine without instructions. See machine signs (decals), Operation & Maintenance Manual, and Operator’s Handbook.

CORRECT

CORRECT

Use ROPS and fasten seat belt snugly.

Always keep arms and feet inside the operator’s area.

P-90216

WRONG

Never leave machine with loader arms up or implement raised.

To park, engage PARKING BRAKE, put all controls in NEUTRAL, move PTO lever(s) to OFF, put attachment and implement flat on the ground and stop the engine.

B-23523A

Engage PARK BRAKE before leaving machine.

Put all controls in neutral when starting.

SAFETY EQUIPMENT The machine must be equipped with safety items necessary for each job. Ask your dealer for information on the safe use of attachments and accessories.

1.

2.

3.

4.

5.

6.

7.

SEAT BELTS: Check fasteners, check for damaged webbing or buckle.

ROPS: It must be maintained in good condition with all fasteners tight.

OPERATOR’S HANDBOOK: Must be on the machine.

SAFETY SIGNS (DECALS): Replace if damaged.

SAFETY INTERLOCK SYSTEM: Check function.

GRAB HANDLES: Replace if damaged.

PARKING BRAKE: Check adjustment.

1

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OSW52-0409

CONTENTS CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SAFETY AND TRAINING RESOURCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 LOADER SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 PREVENTIVE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 MACHINE SIGN TRANSLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188 WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197 ALPHABETICAL INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202 REFERENCE INFORMATION Write the correct information for YOUR Bobcat compact tractor in the spaces below. Always use these numbers when referring to your Bobcat compact tractor.

Compact Tractor Serial Number Engine Serial Number Loader Serial Number (If Equipped) NOTES:

YOUR BOBCAT DEALER: ADDRESS: PHONE:

Doosan Bobcat EMEA s.r.o. U Kodetky 1810 263 12 Dobris CZECH REPUBLIC

Bobcat Company P.O. Box 128 Gwinner, ND 58040-0128 UNITED STATES OF AMERICA

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FOREWORD This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat compact tractor. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT COMPACT TRACTOR. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your compact tractor.

BOBCAT COMPANY IS ISO 9001 CERTIFIED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 REGULAR MAINTENANCE ITEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 SERIAL NUMBER LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Compact Tractor Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Engine Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Loader Serial Number (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 DELIVERY REPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 COMPACT TRACTOR IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL LOADER AND REAR BALLAST) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL THREE-POINT IMPLEMENT AND FRONT BALLAST) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 FEATURES, ACCESSORIES AND ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Standard Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Options And Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Loader (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Implements - Three-Point Hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

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BOBCAT COMPANY IS ISO 9001 CERTIFIED

ISO 9001 is an international standard that specifies requirements for a quality management system that controls the processes and procedures which we use to design, develop, manufacture, and distribute Bobcat products.

British Standards Institute (BSI) is the Certified Registrar Bobcat Company chose to assess the company’s compliance with the ISO 9001 at Bobcat's manufacturing facilities in Gwinner, North Dakota (U.S.A.), Pontchâteau (France), and the Bobcat corporate offices (Gwinner, Bismarck, and West Fargo) in North Dakota. TÜV Rheinland is the Certified Registrar Bobcat Company chose to assess the company’s compliance with the ISO 9001 at Bobcat’s manufacturing facility in Dobris (Czech Republic). Only certified assessors, like BSI and TÜV Rheinland, can grant registrations.

ISO 9001 means that as a company we say what we do and do what we say. In other words, we have established procedures and policies, and we provide evidence that the procedures and policies are followed.

REGULAR MAINTENANCE ITEMS ENGINE OIL FILTER 7384298

BATTERY 7372234

FUEL FILTER 7380039

FLUID, Transmission / Differential 6687120 - (1 qt) 6988098 - (1 U.S. gal) 6988099 - (2 U.S. gal)

AIR FILTER - Primary 7383345 HYDROSTATIC FILTER 7002299

ETHYLENE GLYCOL ANTI-FREEZE, 6988096 Premixed [-37°C (-34°F)] 6988097 Concentrate PREMIUM GEAR LUBRICANT (80w - 90) 6903121 - (1 qt)

HYDRAULIC FILTER 7379332

ENGINE OIL 7354881 7354875 6903109 7354883 7354877 6903111 GREASE 6903122

CAB AIR FILTER 7374852  SAE 15W40 CE/SG (12 qt) SAE 10W30 CE/SG (12 qt) SAE 30W CE/SG (12 qt)

ENGINE OIL 7354882 7354876 6903110

 SAE 15W40 CE/SG (1 U.S. gal) SAE 10W30 CE/SG (1 U.S. gal) SAE 30W CE/SG (1 U.S. gal)

SAE 15W40 CE/SG (2.5 U.S. gal) SAE 10W30 CE/SG (2.5 U.S. gal) SAE 30W CE/SG (2.5 U.S. gal) MULTI PURPOSE # 2 6903122 - (14 oz tube)

NOTE: Always verify Part Numbers with your Bobcat dealer.

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SERIAL NUMBER LOCATIONS

Loader Serial Number (Optional)

Always use the serial number of the compact tractor when requesting service information or when ordering parts. Earlier or later models (identification made by serial number) may use different parts, or it may be necessary to use a different procedure in doing a specific service operation.

Figure 3

1

Compact Tractor Serial Number Figure 1

P132798A

The loader serial number is located on the left loader arm (Item 1) [Figure 3].

DELIVERY REPORT Figure 4 P140266

The compact tractor serial number plate is located on the right front corner of the frame [Figure 1].

Engine Serial Number Figure 2

B-16315

1 The delivery report [Figure 4] contains a list of items that must be explained or shown to the owner or operator by the dealer when the Bobcat compact tractor is delivered.

The delivery report must be reviewed and signed by the owner or operator and the dealer.

P140013

The engine serial number is stamped on the engine block (Item 1) [Figure 2].

NOTE: Alternator removed for showing location of the serial number.

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COMPACT TRACTOR IDENTIFICATION OPERATOR’S SEAT WITH SEAT BELT AND SEAT SWITCH [2] OPERATOR CAB WITH ROLL-OVER PROTECTIVE STRUCTURE (ROPS)

STEERING WHEEL

HEAD LIGHTS

HAZARD / FLASHER LIGHTS

GRAB HANDLES

STEP

[3] TIRES

OPERATION & MAINTENANCE MANUAL

[3] REAR (REMOTE) HYDRAULIC COUPLERS

[3] SLOW MOVING VEHICLE (SMV) EMBLEM

OPERATOR’S HANDBOOK

THREE-POINT HITCH ADJUSTABLE TOP LINK

REAR LIGHTS TAIL / DIRECTIONAL SIGNAL / BRAKE

PTO SHIELD THREE-POINT HITCH ADJUSTABLE LOWER LINKS (2)

DRAWBAR LIFT LINK SWAY BARS (2) NA15739 NA15740A

[1] ATTACHMENTS AND IMPLEMENTS - Attachments and implements are available for the compact tractor.

[2] ROPS - Roll-Over Protective Structure, per ASABE S478 and OSHA 29 CFR PART 1928 Subpart C. [3] OPTIONAL OR FIELD ACCESSORIES (Not Standard Equipment).

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COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL LOADER AND REAR BALLAST) OPERATOR’S SEAT WITH SEAT BELT AND SEAT SWITCH

[3] GRILLE GUARD

[3] LOADER MOUNTS (2)

[3] TILT CYLINDERS [3] BOB-TACH

[3] LIFT CYLINDERS [3] LOADER ARMS [1] BUCKET

[2] OPERATOR CAB WITH ROLL-OVER PROTECTIVE STRUCTURE (ROPS)

[3] JOYSTICK CONTROL LEVER WITH LOCK LEVER [3] BALLAST BOX

[3] TIRES

NA15539 NA15742B

[1] ATTACHMENTS AND IMPLEMENTS - Attachments and implements are available for the compact tractor.

[2] ROPS - Roll-Over Protective Structure, per ASABE S478 and OSHA 29 CFR PART 1928 Subpart C. [3] OPTIONAL OR FIELD ACCESSORIES (Not Standard Equipment).

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COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL THREE-POINT IMPLEMENT AND FRONT BALLAST)

OPERATOR’S SEAT WITH SEAT BELT AND SEAT SWITCH

[3] FRONT BALLAST

OPERATOR CAB WITH ROLL-OVER PROTECTIVE STRUCTURE (ROPS) IMPLEMENT PTO SHIELD

PTO DRIVELINE WITH GUARDS

[1] AUGER

PTO SHAFT

PTO SHIELD

NA15743 NA15744

[1] ATTACHMENTS AND IMPLEMENTS - Attachments and implements are available for the compact tractor.

[2] ROPS - Roll-Over Protective Structure, per ASABE S478 and OSHA 29 CFR PART 1928 Subpart C. [3] OPTIONAL OR FIELD ACCESSORIES (Not Standard Equipment).

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FEATURES, ACCESSORIES AND ATTACHMENTS

Options And Accessories The compact tractor can be equipped with the following Options and Field Installed Accessories.

Standard Items The compact tractor is equipped with the following standard items: • • • • • • • • • • •

• • • • • • • • • • • • • • • • • •

• • • • • • • • • • • •

Beverage Holder Cruise Control Differential Lock Drawbar Floor Mat Front Wheel Assist (4WD) Front Work Lights Glow Plugs Horn Hydraulic Three-Point Lift System Instrumentation: Hourmeter, Fuel Gauge, Engine Temperature Gauge, Tachometer, Warning Lights Lights Head Lights, Tail Lights, Brake Lights, Hazard / Flashers, Directional Signals Operator Cab Parking Brake Power Steering Power Take-Off (PTO) Rear (540 rpm) with Shield PTO Cruise Control Radiator Screen Safety Interlock System (Neutral Start and Operating) Seat Belt (Retractable) Diesel Particulate Filter Suspension Seat Tilt Adjustable Steering Wheel Tires: Front - Industrial 10 x 16.5 (6 ply) Tires: Rear - Industrial 17.5 - 24 (6 ply) Three-Point Hitch (Category I) Hydrostatic Drive System Travel Control Pedals Three-Speed Range Lever - L-N-M-N-H

•

Beacon Engine Block Heater Front Ballast Grille Guard Mirror Power Take-Off (PTO) Mid-Mount (2000 rpm) Quick Hitch Rear Ballast Rear (Remote) Auxiliary Hydraulics (2 or 3) Rear Work Lights Slow Moving Vehicle (SMV) Emblem Tires: Front - AG 8 -16 (10 ply) Rear - AG 13.6 - 24 (6 ply) Tires: Front - Turf 29 x 12.5 - 15 (6 ply) Rear - Turf 44 x 18.0 - 20 (6 ply)

Loader (Optional) NOTE: Use with rear ballast and tires with the correct load rating.

• • • • • • •

Front End Loader - (8 foot dump height) Loader Mounting Brackets Buckets Joystick Control Lever and Valve Front (Remote) Auxiliary Hydraulics (1) Pallet Forks Loader Front Auxiliary Hydraulics

Implements - Three-Point Hitch NOTE: The following implements may require front ballast.

• • • • • • • • •

Angle Blades Auger (Post Hole) Backhoe Ballast Box Box Blade Finish Mower Snow Blower Tiller Tine Rake

Other attachments and implements may also be available for your compact tractor. See your Bobcat dealer.

Specifications subject to change without notice.

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SAFETY AND TRAINING RESOURCES SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Before Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Safe Operation Is The Operator’s Responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Safe Operation Needs A Qualified Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Use Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Avoid Silica Dust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Safety Rules For Power Take-Off (PTO) Driven Implements . . . . . . . . . . . . . . . . . . . . . . . 13 Compact Tractor Requirements And Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 FIRE PREVENTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Fueling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Spark Arrester Exhaust System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Welding And Grinding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Fire Extinguishers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 MACHINE SIGNS (DECALS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 PUBLICATIONS AND TRAINING RESOURCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

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SAFETY INSTRUCTIONS

•

An Operator’s Handbook is fastened below the instrument panel of the machine. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.

•

The AEM Safety Manual delivered with the machine gives general safety information.

•

See the PUBLICATIONS AND TRAINING RESOURCES Page in this manual or your Bobcat dealer for Service and Parts Manuals, printed materials, videos, or training courses available. Also check the Bobcat websites Bobcat.com/training or Bobcat.com

Before Operation Carefully follow the operating instructions in this manual.

and

maintenance

The Bobcat compact tractor is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat machine usage.

The Bobcat compact tractor has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the machine with adequate ventilation.

The dealer and owner / operator review the recommended uses of the product when delivered. If the owner / operator will be using the machine for a different application(s) he or she must ask the dealer for recommendations on the new use.

The dealer explains the capabilities and restrictions of the Bobcat compact tractor and attachment or implement for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments or implements.

The attachments, implements and buckets are designed for the loader and the Three-Point Hitch lift capacities. They are designed for secure fastening to the Bobcat machine. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the compact tractor and attachment / implement combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat compact tractor and attachments / implements: •

Call Before You Dig

The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.

•

The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine.

Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.

•

Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment / implement. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.

Dial 811 (USA Only) 1-888-258-0808 (USA & Canada) When you call, you will be directed to a location in your state / province, or city for information about buried lines (telephone, cable TV, water, sewer, gas, etc.).

SI CT-1016

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SAFETY INSTRUCTIONS (CONT’D)

Safe Operation Needs A Qualified Operator

Safe Operation Is The Operator’s Responsibility

For an operator to be qualified, he or she must not use drugs or alcoholic drinks which impair alertness or coordination while working. An operator who is taking prescription drugs must get medical advice to determine if he or she can safely operate a machine and the attachment / implement.

Safety Alert Symbol This symbol with a warning statement means: “Warning, be alert! Your safety is involved!”

Carefully read the message that follows.

A Qualified Operator Must Do The Following: Understand Regulations

Written

Instructions,

Rules

and

•

The written instructions from Bobcat Company include the Delivery Report, Operation & Maintenance Manual, Operator’s Handbook, Safety Manual and machine signs (decals).

•

Check the rules and regulations at your location. The rules may include an employer’s work safety requirements. Regulations may apply to local driving requirements or use of a Slow Moving Vehicle (SMV) emblem. Regulations may identify a hazard such as a utility line.

WARNING Operator must have instructions before operating the machine. Untrained operators can cause injury or death.

the

W-2001-0502

Have Training with Actual Operation

IMPORTANT This notice identifies procedures which must be followed to avoid damage to the machine.

I-2019-0284

•

Operator training must consist of a demonstration and verbal instruction. This training is given by your Bobcat dealer before the product is delivered.

•

The new operator must start in an area without bystanders and use all the controls until he or she can operate the machine and attachment / implement safely under all conditions of the work area. Fasten seat belt securely when Roll-Over Protective Structure (ROPS) is up and locked. DO NOT wear the seat belt if ROPS is down.

DANGER

Know the Work Conditions The signal word DANGER on the machine and in the manuals indicates a hazardous situation which, if not avoided, will result in death or serious injury.

•

Know the weight of the materials being handled.

Avoid exceeding the machine and attachment / implement load capacities. Material which is very dense will be heavier than the same volume of less dense material. Reduce the size of load if handling dense material.

•

The operator must know any prohibited uses or work areas, for example, he or she needs to know about excessive slopes.

•

Know the location of any underground lines. Call local utilities or the TOLL FREE phone number found in the Before Operation section of this manual.

•

Wear tight fitting clothing. Always wear safety glasses when doing maintenance or service. Safety glasses, hearing protection, or respiratory equipment are required for some work. See your Bobcat dealer about Bobcat safety equipment for your machine.

D-1002-1107

WARNING The signal word WARNING on the machine and in the manuals indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

W-2044-1107

The Bobcat machine and attachment / implement must be in good operating condition before use.

Check all of the items on the Bobcat Service Schedule Decal under the 8-10 hour column or as shown in the Operation & Maintenance Manual.

SI CT-1016

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Avoid Silica Dust

SAFETY INSTRUCTIONS (CONT’D) Use Safety Rules •

Read and follow instructions in the machine and the attachment’s / implement’s Operation & Maintenance Manual before operating.

•

Check for underground lines before operating attachment / implement (if applicable).

•

In addition to the design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.

•

Check that the attachment mounting pins and hardware are installed correctly and securely fastened (if equipped).

•

Check that the loader is securely installed to the compact tractor using the correct pins and hardware.

•

Check that the Bob-Tach levers are in the locked position and the wedges are fully engaged into the mounting holes of the attachment (if applicable).

•

Check that the implement is securely fastened to the machine.

•

Depress brake pedals (or make sure parking brake is engaged) and make sure all the machine controls are in the NEUTRAL position before starting the machine.

•

Always start the machine from the operator’s seat.

•

Operate the attachment / implement according to the Operation & Maintenance Manual.

•

When learning to operate the attachment / implement, do it at a slow rate in an area clear of bystanders.

•

DO NOT permit personnel to be in the work area when operating the machine and attachment / implement.

•

The attachment / implement must be used ONLY on approved machines. See your Bobcat dealer for updated list of approved attachments / implements for each machine model.

•

DO NOT modify equipment or add attachments / implements that exceed manufacturer’s specifications.

•

DO NOT make any adjustments or repairs on the machine or attachment / implement while the engine is running.

•

Keep shields and guards in place. Replace if damaged.

Cutting or drilling concrete containing sand or rock containing quartz may result in exposure to silica dust.

Do not exceed Permissible Exposure Limits (PEL) to silica dust as determined by OSHA or other job site Rules and Regulations. Use a respirator, water spray or other means to control dust. Silica dust can cause lung disease and is known to the state of California to cause cancer.

SI CT-1016

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SAFETY INSTRUCTIONS (CONT’D)

•

Make certain that the Slow Moving Vehicle (SMV) emblem is installed so that it is visible and legible.

When transporting the equipment, use the compact tractor flashing warning lights and follow all local regulations.

•

Operate this equipment with a compact tractor equipped with an approved Roll-Over Protective Structure (ROPS). Always wear seat belt when the ROPS is up. Serious injury or death could result from falling off the compact tractor.

•

Before leaving the compact tractor operator’s seat:

Safety Rules For Power Take-Off (PTO) Driven Implements •

Keep PTO shields and all guards in place. Replace damaged or missing shields and guards before operating.

•

Follow warnings and instructions on machine signs (decals). Replace damaged or missing decals.

•

Do not wear loose or bulky clothing around the PTO or other moving parts.

•

Keep bystanders away from PTO driven equipment, and never allow children near machines.

•

Read and understand the manuals for the PTO driven equipment and be aware of safe operating procedures and hazards that may not be readily apparent.

1.

2.

3.

•

4.

5.

6.

Always walk around equipment to avoid coming near a turning PTO driveline. Stepping over, leaning across or crawling under a turning PTO driveline can cause entanglement.

•

Position the machine and implement hitch correctly to prevent driveline stress and separation.

•

Use caution when turning. Turning too sharp can cause driveline damage.

•

Use caution when raising PTO driven implement.

Excessive driveline angle can cause driveline damage. Use stops if needed.

Compact Tractor Requirements And Capabilities •

Fasten seat belt securely when Roll-Over Protective Structure (ROPS) is up and locked. DO NOT wear seat belt if ROPS is down.

•

Compact tractor must be equipped with sway bars or chains.

•

Stop the compact tractor and engage the parking brakes. Install blocks in front of and behind the rear tires of the compact tractor. Install blocks underneath and support the implement securely before working under raised implements.

•

Keep bystanders clear of moving parts and the work area. Keep children away.

•

Use increased caution on slopes and near banks and ditches to prevent overturn.

Park on flat level ground.

Fully lower the loader arms and put the attachment flat on the ground (if equipped).

Fully lower the three-point hitch or mid-mount implements (if equipped).

Lock brake pedals together (if equipped) and engage the parking brake.

Place all controls in neutral.

Stop engine, unfasten seat belt and remove the key.

•

Never allow riders on the compact tractor or implement. Falling off can result in serious injury or death.

•

Start the compact tractor only when properly seated in the operator’s seat. Starting a compact tractor in gear can result in serious injury or death.

•

Operate the compact tractor and attachments / implements from the operator's position only.

•

Add the correct front ballast for rear three-point hitch implements and pull type implements. Add the correct rear ballast when using the loader and attachments.

Front and rear ballast can be purchased from your compact tractor dealer.

•

Do not handle large objects (such as round bales or posts) unless the loader is equipped with the proper attachment and the load is secured.

•

The parking brake must be engaged before leaving the compact tractor operator’s seat. Rollaway can occur because the transmission may not prevent machine movement. Lock the brake pedals together (if equipped) before activating the parking brake.

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FIRE PREVENTION

Hydraulic System Check hydraulic tubes, hoses and fittings for damage and leakage. Never use open flame or bare skin to check for leaks. Hydraulic tubes and hoses must be properly routed and have adequate support and secure clamps.

Tighten or replace any parts that show leakage.

Always clean fluid spills. Do not use gasoline or diesel fuel for cleaning parts. Use commercial nonflammable solvents.

Maintenance The machine and some attachments / implements have components that are at high temperatures under normal operating conditions. The primary source of high temperatures is the engine and exhaust system. The electrical system, if damaged or incorrectly maintained, can be a source of arcs or sparks.

Fueling

Flammable debris (leaves, straw, etc.) must be removed regularly. If flammable debris is allowed to accumulate, it can cause a fire hazard. Clean often to avoid this accumulation. Flammable debris in the engine compartment is a potential fire hazard.

Stop the engine and let it cool before adding fuel. No smoking! Do not refuel a machine near open flames or sparks. Fill the fuel tank outdoors.

The operator’s area, engine compartment and engine cooling system must be inspected every day and cleaned if necessary to prevent fire hazards and overheating.

All fuels, most lubricants and some coolant mixtures are flammable. Flammable fluids that are leaking or spilled onto hot surfaces or onto electrical components can cause a fire.

Ultra Low Sulfur Diesel (ULSD) poses a greater static ignition hazard than earlier diesel formulations with higher Sulfur content. Avoid death or serious injury from fire or explosion. Consult with your fuel or fuel system supplier to ensure the delivery system is in compliance with fueling standards for proper grounding and bonding practices.

Operation

Starting

Do not use the machine where exhaust, arcs, sparks or hot components can contact flammable material, explosive dust or gases.

Do not use ether or starting fluids on any engine that has glow plugs. These starting aids can cause explosion and injure you or bystanders.

Electrical

Use the procedure in the Operation & Maintenance Manual for connecting the battery and for jump starting.

Spark Arrester Exhaust System The spark arrester exhaust system is designed to control the emission of hot particles from the engine and exhaust system, but the exhaust components and the exhaust gases are still hot.

Check all electrical wiring and connections for damage.

Keep the battery terminals clean and tight. Repair or replace any damaged part or wires that are loose or frayed.

Check the spark arrester exhaust system regularly to make sure it is maintained and working properly. Use the procedure in the Operation & Maintenance Manual for cleaning the spark arrester (if equipped).

Battery gas can explode and cause serious injury. Use the procedure in the Operation & Maintenance Manual for connecting the battery and for jump starting. Do not jump start or charge a frozen or damaged battery. Keep any open flames or sparks away from batteries. Do not smoke in battery charging area.

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FIRE PREVENTION (CONT’D) Welding And Grinding Always clean the machine and attachment / implement, disconnect the battery, and disconnect the wiring from the Bobcat controllers before welding. Cover rubber hoses, battery and all other flammable parts. Keep a fire extinguisher near the machine when welding.

Have good ventilation when grinding or welding painted parts. Wear dust mask when grinding painted parts.

Toxic dust or gas can be produced.

Dust generated from repairing nonmetallic parts such as hoods, fenders or covers can be flammable or explosive.

Repair such components in a well ventilated area away from open flames or sparks.

Fire Extinguishers

Know where fire extinguishers and first aid kits are located and how to use them. Inspect the fire extinguisher and service the fire extinguisher regularly.

Obey the recommendations on the instructions plate.

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MACHINE SIGNS (DECALS) Follow the instructions on all the machine signs (decals) that are on the compact tractor. Replace any damaged machine signs and be sure they are in the correct locations. Machine signs are available from your Bobcat dealer.

BELOW OPERATOR’S SEAT

7375599 7385597

7375575

7125076

7118012

7166857

7375207 (2)

7375203

7375204

IN ENGINE COMPARTMENT

7385698

ON LEFT FENDER

7160260 7372754enUS 7157357

7118017

NA15739

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MACHINE SIGNS (DECALS) (CONT’D) Follow the instructions on all the machine signs (decals) that are on the compact tractor. Replace any damaged machine signs and be sure they are in the correct locations. Machine signs are available from your Bobcat dealer.

BELOW DASH PANEL

FUSE DECALS 7375199

See Bobcat Dealer for decals

7118014

6732148

7385611

See Bobcat Dealer for decals

7125076 (below Seat)

7354700

7354699

See Bobcat Dealer for decals

7377253

ON RIGHT FENDER

7375202

WITH OPTIONAL LOADER

7127035

7127036 7380829

ON RIGHT HAND LOADER MOUNT 7373140 7147821

7373139

7147821

NA15611

7353642

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PUBLICATIONS AND TRAINING RESOURCES The following publications are also available for your Bobcat Compact Tractor. You can order them from your Bobcat dealer.

OPERATOR’S HANDBOOK

For the latest information on Bobcat products and the Bobcat Company, visit our web site at Bobcat.com; see also Bobcatstore.com

7372754enUS

- gives basic operation instructions and safety warnings.

OPERATION & MAINTENANCE MANUAL 7372813enUS

COMPACT TRACTOR OPERATOR TRAINING COURSE

- complete instructions on the correct operation and the routine maintenance of the compact tractor.

6987292

SERVICE MANUAL 7372814enUS

- Introduces operator to step-by-step basics of the compact tractor operation.

SAFETY MANUAL (English)

6986641 SAFETY OPERATOR VIDEO 698?

- complete maintenance instructions for your compact tractor.

- Provides basic safetyprocedures instructions.and warnings for your Provide basic safety Bobcat compact tractor.

COMPACT TRACTOR SAFETY VIDEO  (Mobile device with quick response code application required)

Scan the code above to watch the compact tractor safety video or view at Bobcat.com/training.

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OPERATING INSTRUCTIONS OPERATOR CONTROLS AND INSTRUMENT PANELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Floor Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Right Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Left Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 SAFETY INTERLOCK SYSTEM (NEUTRAL START) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Safety Interlock System (Neutral Start) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Safety Interlock System (Operating) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 ROLL-OVER PROTECTIVE STRUCTURE (ROPS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Cab Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Rear Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Right And Left Side Windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Window Washer Reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Dome Light, Mirror(s) And Visor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 EMERGENCY EXITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Rear Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 ENGINE SPEED CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 PARKING BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 BRAKE PEDALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 SPEED RANGE LEVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 TRAVEL CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 LINKED PEDAL SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 DIFFERENTIAL LOCK PEDAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 NO STALL SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

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SPEED LIMIT CONTROL SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41 PTO CRUISE CONTROL SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42 Engaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42 Disengaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42 CRUISE CONTROL SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43 Engaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43 Disengaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43 FRONT WHEEL ASSIST (4WD) SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44 STEERING WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45 LOADER CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 Loader Lift Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 Loader Arms Float Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 Loader Tilt Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 Joystick Lock Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 Relieve Hydraulic Oil Pressure (Joystick Control Lever) . . . . . . . . . . . . . . . . . . . . . . . . . . .49 REAR AUXILIARY HYDRAULICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50 Rear (Remote) Auxiliary Hydraulics Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50 Function Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50 Hydraulic Couplers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51 Relieve Hydraulic Pressure (Rear Auxiliary Hydraulics) . . . . . . . . . . . . . . . . . . . . . . . . . . .51 DRAWBAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52 Adjusting Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52 AUTO / MAUNUAL PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53 THREE-POINT HITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54 Raising . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54 Lowering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54 Remote Three-Point Hitch Position Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55 Three-Point Hitch Lowering Speed / Lock Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55 Draft Control Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56

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POWER TAKE-OFF (PTO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 Engaging Rear-PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 Disengaging Rear-PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 Engaging Mid-PTO (If Equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 Disengaging Mid-PTO (If Equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 DIESEL PARTICULATE FILTER (DPF) SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 DPF Regeneration Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 DAILY INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Daily Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 PRE-STARTING PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Entering The Compact Tractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Seat Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Seat Belt Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Pre-Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 STARTING THE ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Key Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Cold Temperature Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 Warming The Hydraulic / Hydrostatic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 MONITORING THE INSTRUMENT PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 STOPPING THE COMPACT TRACTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Choosing The Correct Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Pallet Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Choosing The Correct Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 Installing And Removing The Attachment (Bob-Tach) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 IMPLEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 Choosing The Correct Implement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 Installing And Removing Pull Type Implements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 Installing And Removing Three-Point Hitch Mounted Implements . . . . . . . . . . . . . . . . . . . 77 Lifting Link Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 Top Link Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 Sway Bar Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 Extendable Lower Link Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 POWER TAKE-OFF (PTO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 Installing And Removing The Rear-PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 Installing And Removing The Mid-PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

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BALLAST (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89 Front Ballast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89 Rear Ballast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90 OPERATING PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91 Operating Compact Tractor With Loader Installed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91 Inspect The Work Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91 Basic Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91 Operating With A Full Bucket And Rear Ballast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91 Operating With An Empty Bucket And Rear Ballast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92 Filling And Emptying The Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93 Leveling The Ground Using Float . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94 Backfilling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94 Towing Equipment With The Compact Tractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95 Safety Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96 Operating The Three-Point Hitch Implement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97 Three-Point Hitch Draft Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98 Safety Rules For PTO Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99 Operating The Rear-PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100 Operating The Mid-PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103 TOWING THE COMPACT TRACTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106 TRANSPORTING THE COMPACT TRACTOR ON A TRAILER . . . . . . . . . . . . . . . . . . . . . .107 Loading And Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107 Fastening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108

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OPERATOR CONTROLS AND INSTRUMENT PANELS Overview Figure 5

A

B

C D

P140263

REF

A B C D

DESCRIPTION

Instrument Panel (See Instrument Panel on Page 24.) and (See Instrument Panel (Cont’d) on Page 26.)

Floor Controls (See Floor Controls on Page 27.)

Right Console (See Right Console on Page 28.)

Left Console (See Left Console on Page 30.)

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OPERATOR CONTROLS AND INSTRUMENT PANELS (CONT’D) Instrument Panel Figure 6 39

6

5

7

40 9

8

10

11

12

38 2

37 36 35

1

24 28 27

26

23 22 21

25

13

3

20 19

18 17 16 15

14

4

29

30

32

31

33

34 P140264

#

DESCRIPTION

FUNCTION / OPERATION

1 2 3 4

Fuel Gauge Tachometer Engine Temperature Gauge Hourmeter /  Service Codes Engine Oil Pressure / Oil Level Warning Light Charging System Light High Beam Indicator Light Glow Plug Light

Shows amount of fuel in the tank.

Shows engine rpm.

Shows engine coolant temperature.

Records the total operating hours of compact tractor. If a service code appears in the hourmeter display, contact your Bobcat dealer for service.

Light comes on when pressure is below allowable range or when engine oil level is low. STOP the engine if the light comes ON. Light comes on when battery voltage is low.

Light comes on when high beam is activated.

Light comes on when glow plugs are activated. (Glow plugs may stay activated after starting.)

9 Not Used 10 Unlocked Brake (L/R) Pedals Indicator Light 11 Linked Pedal Indicator Light 12 Engine Temperature Warning Light 13 Calibration Light

------Light comes on when the left and right brake pedals are unlocked from each other.

Light comes on when the linked pedal switch is in the ON position.

Light comes on when engine temperature is high.

Light comes on when HST calibration is in progress. See your Bobcat dealer for service.

Light comes on when there is a communication error. See your Bobcat dealer for service.

------------------------------Light comes on to indicate the water in the fuel has been detected and a warning buzzer will sound. Drain water from the fuel filter as soon as possible.

Light comes on when an engine code is activated.

Light comes on when the DPF is in active regeneration mode.

Light comes on for Stage 1. Light flashes for Stage 2. Light comes on for Stage 3. (See DIESEL PARTICULATE FILTER (DPF) SYSTEM on Page 59.)

Light comes on when engaged. (See PTO CRUISE CONTROL SWITCH on Page 42.)

Light comes on when parking brake is activated. Off when brake is released.

-------

5 6 7 8

14 Communication Error Light 15 Not Used 16 Not Used 17 Not Used 18 Not Used 19 Not Used 20 Water In Fuel Warning Light 21 Service Engine Soon Indicator Light 22 DPF Regeneration Indicator Light 23 DFP Regeneration Warning Light

24 Cruise / PTO Indicator Light 25 Parking Brake Indicator Light 26 Not Used

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OPERATOR CONTROLS AND INSTRUMENT PANELS (CONT’D) Instrument Panel (Cont’d) #

DESCRIPTION

27 Low Fuel Warning Light

FUNCTION / OPERATION Light comes on when fuel level is extremely low. If operation continues with the light ON, the fuel system may need to be bled.

28 Not Used 29 PTO Indicator Light

------Light comes on when PTO is engaged (rear or mid). (See POWER TAKEOFF (PTO) on Page 84.)

30 Front Wheel Assist (4WD) Indicator Light Light comes on when the 4WD is engaged. (See FRONT WHEEL ASSIST (4WD) SWITCH on Page 44.)

31 Not Used ------32 No Stall Indicator Light When feature is activated, light is ON. (See NO STALL SWITCH on Page 41.)

33 Cruise Control Indicator Light Light comes on when cruise control is activated. (See CRUISE CONTROL SWITCH on Page 43.)

34 Speed Limit Indicator Light When the feature is activated, the light comes on to indicate the forward machine speed is limited to 5 kmh (3.1 mph) maximum for travel speed.

(See SPEED LIMIT CONTROL SWITCH on Page 41.)

35 Low Speed Indicator Light Light comes on speed range selector is in Low. 36 Medium Speed Indicator Light Light comes on speed range selector is in Medium.

37 High Speed Indicator Light Light comes on speed range selector is in High.

38 540 PTO RPM Indicator When using the rear PTO, keep the engine RPM at the indicator on the tachometer for correct PTO speed.

39 Left Directional Signal Indicator Light flashes when turn signal switch is activated for a left turn. Move switch to center position when turn is finished. Switch does not self cancel.

40 Right Directional Signal Indicator Light flashes when turn signal switch is activated for a right turn. Move switch to center position when turn is finished. Switch does not self cancel.

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OPERATOR CONTROLS AND INSTRUMENT PANELS (CONT’D) Instrument Panel (Cont’d) Figure 7

5

2

3

1 4 P140265

#

DESCRIPTION

FUNCTION / OPERATION

1 Lights / Directional OFF / LOW / HIGH Beam; Lever Signal Switch / up for right turn, Lever center Horn position OFF, Lever down for left turn. Push for horn.

2 Hazard / Flasher Press top of the switch to Light Switch activate flashers. Press bottom of switch to turn off.

3 Front Wheel Push top on the lever to engage Assist (4WD) front wheel assist mode. Press Switch bottom of the switch to disengage. (See FRONT WHEEL ASSIST (4WD) SWITCH on Page 44.)

4 Key Switch (See STARTING THE ENGINE on Page 63.)

5 Steering Wheel (See STEERING WHEEL on Page 45.)

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OPERATOR CONTROLS AND INSTRUMENT PANELS (CONT’D) Floor Controls

REF DESCRIPTION

Figure 8

7 Front Floor Controls 3 8

2

6 5

1

4

9 P140267

FUNCTION / OPERATION

Rear Differential Lock

Push down and hold to engage rear axle differential lock, release pedal to disengage. (See DIFFERENTIAL LOCK PEDAL on Page 40.)

Three-Point Turn knob clockwise to slow the Hitch Lowering lowering speed of the Three-Point Speed / Lock Hitch lower links, turn Valve counterclockwise to increase the lowering speed. Turning the knob fully clockwise will lock the ThreePoint Hitch lower links from lowering. (See Three-Point Hitch Lowering Speed / Lock Valve on Page 55.)

Mid-PTO Lever Move the lever up to engage the (If Equipped) mid-PTO. Move the lever down to disengage. The PTO switch (Item 9) [Figure 9] must also be engaged to start mid-PTO rotating.

9 7 8

Rear Floor Controls REF DESCRIPTION 1

2

3

4

5

6

P140280B

FUNCTION / OPERATION

Brake Pedals

Push down to engage rear brakes.

(See BRAKE PEDALS on Page 38.)

Locked Brake Rotate the switch to lock the brake Pedal Switch pedals together for most applications. Rotate the switch to the unlocked position for using the brakes to assist in slow speed turns for work applications. (See BRAKE PEDALS on Page 38.)

Parking Brake Lock left and right brake pedals Lever together, press down on brake pedals and move parking brake lever down to engage parking brake. (See PARKING BRAKE on Page 37.)

Reverse Travel Press the pedal for reverse travel.

Control Pedal The more the pedal is pressed, the faster the compact tractor will move. (See TRAVEL CONTROLS on Page 39.)

Forward Travel Press the pedal for forward travel.

Control Pedal The more the pedal is pressed, the faster the compact tractor will move. (See TRAVEL CONTROLS on Page 39.)

Steering Raise lever to adjust column Column Tilt height for operator comfort. Lower Lever the lever to lock column at the desired position.

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OPERATOR CONTROLS AND INSTRUMENT PANELS (CONT’D) Right Console Figure 9

10

14

11

15

12

16

13

17

1 9 3

5

4

27 26 25

18 19

20 21 22 23 24

7 6 2 8 REF

DESCRIPTION

1

Joystick Control Lever

2

Joystick Control Lever Lockout

3 4

6

Engine Speed Control Lever Rear Auxiliary Hydraulic Lever (Rear Remote) Rear Auxiliary Hydraulic Lever (Rear Remote) (If Equipped) Three-Point Hitch Position Lever

7

Three-Point Hitch Position Lever Stops

8

Draft Control Lever

9

10 11

PTO Switch (Rear-PTO) or (Rear PTO + Mid-PTO activation) Rear-PTO (540 rpm), MidPTO (2000 rpm) (If Equipped) Front Cab Work Lights Front Wipers / Washer Switch

12

Rear Window Defrost Switch

13 14 15 16

Not Used Rear Cab Work Lights Not Used Not Used

5

P140269

FUNCTION / OPERATION Joystick controls the lift and tilt functions of the loader. (See LOADER CONTROLS on Page 48.)

Locks joystick control lever out for road travel. (See LOADER CONTROLS on Page 48.)

Move lever forward to increase engine speed, back to decrease engine speed.

Move lever forward to pressurize the A coupler. Move lever back to pressurize the B coupler. (See REAR AUXILIARY HYDRAULICS on Page 50.)

Move lever forward to pressurize the C coupler. Move lever back to pressurize the D coupler. (See REAR AUXILIARY HYDRAULICS on Page 50.)

Move lever forward to lower the Three-Point Hitch lower links and move lever back to raise the Three-Point Hitch lower links. (See THREE-POINT HITCH on Page 54.)

Sets the minimum / maximum depth of the three-point hitch. (See THREE-POINT HITCH on Page 54.)

Draft control raises and lowers the three-point links to maintain constant tractor power / torque when using digging / tillage type implements.

Turn the switch clockwise to activate the Rear-PTO or Rear-PTO + Mid-PTO. (See POWER TAKE-OFF (PTO) on Page 67.)

Push the yellow knob to disengage the PTO. Press top of switch to turn lights ON, bottom to turn OFF. Press the switch to the middle position to turn front wipers on. Press the top of the switch to activate window washer.

Press the top of the switch to activate the rear window defrost. Press bottom to turn OFF. ------Press top of switch to turn lights ON, bottom to turn OFF. -------------

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OPERATOR CONTROLS AND INSTRUMENT PANELS (CONT’D) Right Console (Cont’d) REF

DESCRIPTION

17

Auto / Manual PTO Switch

18

PTO Cruise Control Switch

19

PTO Cruise Switch

20

Cruise Control Switch

21

HST Response Control Switch

22

Linked Pedal Switch

23

No Stall Switch / Speed Limit Switch

24 25

Calibration Switch DPF Switch

FUNCTION / OPERATION When activated, the PTO will turn off when the Three-Point Hitch is raised. The PTO will start rotating when the Three-Point Hitch is lowered. (See AUTO / MAUNUAL PTO on Page 53.)

Press the top of the switch to set the Engine / PTO speed or to resume the engine / PTO speed or to increase engine speed by 50 rpm. Press the bottom of the switch to decrease engine speed by 50 rpm. (See PTO CRUISE CONTROL SWITCH on Page 42.)

Press the top of the switch to turn ON, press bottom to turn OFF. (See PTO CRUISE CONTROL SWITCH on Page 42.)

Press the top of the switch to engage the cruise control feature, press the bottom of the switch to disengage. Pressing the brake pedal will also disengage the cruise control. (See CRUISE CONTROL SWITCH on Page 43.)

Rotate the switch clockwise to increase travel pedal response time, counterclockwise to decrease pedal response time.

Press the top of the switch to engage the linked pedal feature. Press the bottom of the switch to disengage. (See LINKED PEDAL SWITCH on Page 40.)

Three position switch. Press the top of the switch to engage the no stall feature.

Press the switch to the center position disengage. Press the bottom of the switch to engage maximum speed to 5 km/h (3.1 mph). (See NO STALL SWITCH on Page 41.) or (See SPEED LIMIT CONTROL SWITCH on Page 41.)

Used for HST calibration procedure. See your Bobcat dealer for service.

Press the top of the switch to start forced regeneration. Press the bottom of the switch cancel regeneration process. NOTE: Do not stop the regeneration process unless it is an emergency. (See DIESEL PARTICULATE FILTER (DPF) SYSTEM on Page 59.)

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OPERATOR CONTROLS AND INSTRUMENT PANELS (CONT’D) Left Console Figure 10

1

P140270

REF DESCRIPTION 1

Speed Range Lever (L-N-M-N-H)

FUNCTION / OPERATION Press the brake pedals, then move the lever for Low (L) speed range, Neutral (N) position, Medium (M) speed, Neutral (N) position, and High (H) speed range. (See SPEED RANGE LEVER on Page 39.)

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SAFETY INTERLOCK SYSTEM (NEUTRAL START) Safety Interlock System (Neutral Start)

WARNING

WARNING

AVOID INJURY OR DEATH The Safety Interlock System must not allow the compact tractor's engine to be started unless: the operator is in the operator’s seat, the brake pedals are locked together and fully depressed or the parking brake is engaged, the speed range lever is in neutral position and the PTO switch is in the OFF postilion. Contact your dealer for service if the Safety Interlock System does not function properly. DO NOT MODIFY THE SYSTEM.

AVOID INJURY OR DEATH When operating the machine: • Use the ROPS and fasten the seat belt.

• Keep PTO shield and all guards in place.

• Do not wear seat belt if ROPS is down.

• Never carry riders.

W-2654-0907

W-3070-1019

Figure 11

1

2

3

4

P140271A

The engine will not start unless all the following conditions are present: 1. The operator (Item 1) [Figure 11] is seated in the operator’s seat.

2. The brake pedals (Item 2) [Figure 11] are locked together and are depressed.

3. The PTO switch (Item 3) [Figure 11] is in the disengaged (OFF) position.

4. The speed range lever (Item 4) [Figure 11] is in the neutral position.

If the engine starts without all of the above conditions present, the compact tractor must be serviced by your Bobcat dealer.

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SAFETY INTERLOCK SYSTEM (OPERATING) (CONT’D) Safety Interlock System (Operating) present, the compact tractor must be serviced by your Bobcat dealer.

WARNING WARNING

AVOID INJURY OR DEATH The Safety Interlock System must shut off the engine if the operator leaves the operator’s seat unless: the parking brake is engaged, the mid-PTO lever is disengaged, and the speed range lever is in neutral.

Contact your dealer for service if the Safety Interlock System does not function properly. DO NOT MODIFY THE SYSTEM.

AVOID INJURY OR DEATH Before you leave the operator’s seat: • •

W-2749-0708

• • • •

Figure 12

Fully lower the loader arms, put the attachment flat on the ground (if equipped).

Fully lower the implement(s) to the ground (if equipped).

Engage the parking brake.

Place the speed range lever in neutral (N).

Place all controls in neutral.

Stop the engine, unfasten the seat belt and remove the key.

W-3064-0919

1

2

3

P140272

The engine must shut off if the operator leaves the operator’s seat, unless all the following conditions are present: 1. The parking brake (Item 1) [Figure 12] is engaged.

2. The mid-PTO lever (Item 2) [Figure 12] (if equipped) is in the disengaged (OFF) position.

3. The speed range lever (Item 3) [Figure 12] is in the neutral position.

If the engine does not shut off when the operator leaves the operator’s seat without all of the above conditions

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ROLL-OVER PROTECTIVE STRUCTURE (ROPS) Cab The compact tractor is equipped with an operator cab (ROPS) (Roll Over Protective Structure).

Figure 14

The cab will reduce the risk of serious injury in case of a rollover. The seat belt must be worn for ROPS protection.

1

WARNING Never modify operator cab by welding, grinding, drilling holes or adding attachments unless instructed to do so by Bobcat Company. Changes to the cab can cause loss of operator protection from rollover and falling objects, and result in injury or death.

P140274

W-2069-0200

Push the inside door lever (Item 1) [Figure 14] to open the door.

Cab Door Figure 13

1

P140273

The cab door can be locked (Item 1) [Figure 13] with the same key as the starter switch.

Pull the door handle (Item 1) [Figure 13] to unlatch the door.

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ROLL-OVER PROTECTIVE STRUCTURE (ROPS) (CONT’D) Rear Window

Right And Left Side Windows

Opening The Rear Window

Opening The Side Window

Figure 15

Figure 16

1 1

P132826

P132827

Rotate the handle (Item 1) [Figure 15] up to release the latch. Push the handle outward to open the window fully.

Both the side windows can be opened slightly for ventilation.

Closing The Rear Window

Rotate the handle (Item 1) [Figure 16] backward to unlatch the window.

Pull the window down fully and rotate the handle (Item 1) [Figure 15] down until it latches to close the window.

Figure 17

1

P132828

Rotate the handle (Item 1) [Figure 17] fully outward to open the window.

Closing The Side Window Rotate the handle inward to close the window. Rotate the handle (Item 1) [Figure 17] forward to lock the window.

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ROLL-OVER PROTECTIVE STRUCTURE (ROPS) (CONT’D)

EMERGENCY EXITS

Window Washer Reservoir

The cab doors and the rear window provide exits for the operator cab.

Figure 18

Rear Window 1

Figure 20

1

P132829

P132826

The window washer reservoir (Item 1) [Figure 18] is located at the rear of the compact tractor below the cab rear window.

Exiting The Rear Window

Dome Light, Mirror(s) And Visor

Rotate the latch (Item 1) [Figure 20] to unlocked position. Push outward to open the window.

Figure 19 Figure 21

1

3

2 P132823 P132830

Press the switch to turn the dome light (Item 1) [Figure 19] On and OFF.

Exit through the rear window [Figure 21].

Adjust the rear view mirror(s) (Item 2) [Figure 19] as necessary for visibility to the rear of the machine The visor (Item 3) [Figure 19] can be raised or lowered to shield the sun.

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ENGINE SPEED CONTROL Operation Figure 22

1

P140275

The engine speed control lever (Item 1) [Figure 22] is located in the right console.

Move the engine speed control lever (Item 1) [Figure 22] forward to increase engine speed. Move the lever backward to decrease engine speed.

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PARKING BRAKE Operation To release the parking brake, press down on the brake pedals (Item 2). The parking brake lever (Item 3) [Figure 23] will disengage.

WARNING

NOTE: The brakes must be adjusted if the brake pedals can be pressed down more than the allowable limit. (See BRAKE SYSTEM on Page 132.)

AVOID INJURY OR DEATH The parking brake must be engaged before leaving the operator’s seat. Rollaway can occur because the transmission may not prevent machine movement.

Lock the brake pedals together (if equipped) before activating the parking brake.

W-2656-0719

Figure 23

4

1

3

2

P140276

NOTE: Always keep the left and right brake pedals locked together for road travel.

With the brake pedals locked together (Item 1), press down fully on the brake pedals (Item 2). Raise and hold the parking brake lever (Item 3) and remove foot from the brake pedals (Item 2). The brake pedals (Item 2) [Figure 23] must remain in the engaged position.

When the parking brake is engaged, the parking brake indicator light (Item 4) [Figure 23] will be illuminated.

(See Instrument Panel on Page 24.)

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BRAKE PEDALS Operation The brake pedals must be locked together and depressed before the engine can be started.

NOTE: Brakes must be adjusted if the brake pedals can be pressed down more than the allowable limit or when the compact tractor pulls to one side when stopping. (See BRAKE SYSTEM on Page 132.)

WARNING AVOID INJURY OR DEATH Brake pedals must be locked together (if equipped) before activating the parking brake or for road travel.

Only unlock the brake pedals (if equipped) when brake adjustment is needed or when using the brake pedals for slow speed turning in work applications.

Using unlocked brake pedals (if equipped) to stop the machine at high speeds may cause accidental turning or tipping. Slow down before making a turn.

Inspect and adjust the brakes as needed.

WARNING •

W-2750-0919

• •

Figure 24 •

•

AVOID INJURY OR DEATH Steering and braking can be affected by the loader attachment, implements, front wheel assist and the rear differential lock. Always install the correct ballast. Do not exceed the Loader or Three-Point Hitch lift capacities.

Always carry loads low. Slow down when turning.

Always lock the brake pedals together (if equipped) for road travel.

Unlock the brake pedals (if equipped) only when using brake pedals to assist in slow speed turns in work applications.

Make sure that the brakes are adjusted correctly so the compact tractor does not pull to one side when braking.

W-2738-0919

3 See Steering section for instruction to use the brake pedals for slow speed turning in work applications. (See STEERING WHEEL on Page 45.)

1

2

P140276

NOTE: Always keep the left and right brake pedals locked together for road travel. Only unlock the brake pedals if using the brakes to assist in turning during slow speed work conditions.

With the left and right brake pedals (Item 1 and 2) in the disengaged position, rotate the pedal lock (Item 3) [Figure 24] to the locked position. (Both pedals will now move together as one pedal.)

To stop the compact tractor movement, press down fully on the brake pedals (Item 1 and 2) [Figure 24].

With brake pedals locked together, the compact tractor should stop in a straight line. If compact tractor pulls to one side, brake adjustment is needed. (See BRAKE SYSTEM on Page 132.)

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CT5500 Series Operation & Maintenance Manual

SPEED RANGE LEVER

TRAVEL CONTROLS

Operation

Operation

The speed range lever must be in neutral before the engine can be started.

The speed range lever must be in neutral before the engine can be started.

Figure 25

WARNING L

N

M

N

H AVOID INJURY OR DEATH When on flat level ground, the compact tractor must not move with the travel control pedal(s) in the neutral position and the speed range lever in gear. If any movement is detected, discontinue operation and contact your Bobcat dealer for service.

W-2591-0907

1 Figure 26 P140278

Press the brake pedals and move the speed range lever (Item 1) [Figure 25] to the desired range L - M - H.

IMPORTANT AVOID TRANSMISSION DAMAGE Always stop the compact tractor before shifting the speed range lever, engaging the rear differential lock or engaging the front wheel assist (4WD).

1

2 3 P140277A

I-2280-0907

If it is difficult to move the speed range lever (Item 1) [Figure 25], do the following:

The travel control pedals are used to control the forward and reverse movement of the compact tractor. The farther a pedal is pressed, the faster the travel speed.

1. Slightly depress the travel control pedal forward (Item 2) [Figure 26] or reverse (Item 3) [Figure 26] to rotate the transmission gears slightly. Remove foot from the travel control pedal.

Move the speed range lever (Item 1) [Figure 26] to the desired position (Low - Medium - High).

Press the travel control pedal smoothly. Avoid sudden starting and stopping. Look in the direction of travel.

2. Press the brake pedals. Move the speed range lever to the selected position (L - N - M - N - H).

Press the forward travel pedal (Item 2) [Figure 26] for forward travel.

NOTE: If Speed Range Lever will not operate correctly, the Speed Range Lever may need to be calibrated. See your Bobcat dealer for service.

Press the reverse travel pedal (Item 3) [Figure 26] for reverse travel.

Remove foot from the travel control pedal (Item 2 or 3) [Figure 26] and the pedal will return to neutral and slow the compact tractor to a stop. (Use the brake pedal(s) to assist in slowing the compact tractor.)

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CT5500 Series Operation & Maintenance Manual

LINKED PEDAL SWITCH

DIFFERENTIAL LOCK PEDAL

Description

Description

With the linked pedal switch engaged, the forward travel control pedal will also increase the engine speed as the forward travel pedal is pressed. When disengaged, the travel control pedal will only increase the travel speed.

The engine speed will be controlled by the hand throttle lever only.

The rear axle differential lock can be used to provide extra traction to the rear axle when engaged (EXAMPLE: Muddy conditions).

WARNING

NOTE: The linked pedal feature only works with the forward travel control pedal. Reverse travel control pedal stays independent of the engine speed.

AVOID INJURY OR DEATH Steering may be difficult with the rear differential lock engaged.

Operation

Always operate the machine at low speeds with the differential lock engaged. Disengage differential lock before making turns.

Figure 27

W-2658-0907

Operation Figure 28

1

P140279

Press the top of the linked pedal switch (Item 1) [Figure 27] to engage.

1 Press the bottom of the linked pedal switch (Item 1) [Figure 27] to disengage.

P140280A

The rear axle differential lock pedal (Item 1) [Figure 28] is located below the left side of the operator’s seat.

NOTE: Always stop the compact tractor before engaging the rear differential lock.

To engage the rear axle differential lock, press down and hold the differential lock pedal (Item 1) [Figure 28] with the heel of the foot.

To disengage the rear axle differential lock, remove foot from the pedal (Item 1) [Figure 28].

NOTE: If the differential lock will not disengage, reverse the travel direction for a short distance, then resume normal operation.

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CT5500 Series Operation & Maintenance Manual

NO STALL SWITCH

SPEED LIMIT CONTROL SWITCH

Description

Description

The no stall feature is mainly used for loader applications.

When activated, the HST controller monitors hydrostatic pressure, engine speed and the throttle position sensor.

The hydrostatic pressure will be reduced to maintain engine speed to avoid engine lugging under heavy load.

The speed limit feature limits the machine forward speed to 5 kph (3.1 mph) maximum no mater how far the forward travel control is pressed.

Operation

NOTE: The speed limit control feature only works with the forward travel control pedal. Reverse travel control pedal is not limited.

Figure 29

Operation Figure 30

2

1 2

1 P140279

P140279

Press the top of the no stall switch (Item 1) to engage.

The light (Item 2) [Figure 29] will be illuminated when the feature is engaged.

Press the bottom of the speed limit control switch (Item 1) to engage. The light (Item 2) [Figure 30] will be illuminated when the feature is engaged.

Press the switch (Item 1) [Figure 29] to the center position to disengage.

Press the switch (Item 1) [Figure 30] to the center position to disengage.

If the feature is engage when the key switch is turned to the OFF position, the feature will be disengaged.

If the feature is engage when the key switch is turned to the OFF position, the feature will be disengaged.

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PTO CRUISE CONTROL SWITCH Description The PTO cruise control switch (Item 1) [Figure 31] is used to set the compact tractor engine speed to the desired PTO rpm speed. When engaged, the engine speed will increase to maintain the desired PTO speed.

Figure 32

Example: When mowing, and the machine comes to very heavy vegetation and the mower lugs the engine down, the PTO cruise will increase engine speed to maintain the set PTO speed. Then when the vegetation is back to the normal condition, the engine speed will decrease to maintain the selected PTO speed.

Figure 31 3

2

1 P140264

P140276

P140275

Disengaging Press the brake pedals (Item 1) [Figure 32] or push the bottom of the cruise control switch (Item 1) [Figure 31] to disengage the cruise control function.

1

4

NOTE: When the PTO cruise control is disengaged using the brake pedals (Item 1) [Figure 32], press the top of the PTO cruise control switch (Item 4) [Figure 31] to resume the selected PTO cruise speed. If the bottom of the PTO cruise control switch (Item 1) [Figure 31] was pressed to disengage, the PTO engine speed will need to be reset to the desired speed.

P140279

Engaging Press the top of the PTO cruise control switch (Item 1) to activate the PTO cruise control. The cruise PTO light (Item 2) [Figure 31] will be ON when activated Increase the engine speed using the engine speed control lever (Item 3) [Figure 31] to the desired engine speed for the correct implement PTO speed. See implement Operation & Maintenance Manual for the correct PTO speed.

Press the bottom of the switch (Item 4) [Figure 31] to set the desired speed.

After the speed is set, the switch (Item 4) [Figure 31] can be used to increase or decrease the engine speed by 50 rpm as needed.

Press the top of the switch to increase engine speed by 50 rpm. Each press of the top of the switch will increase the engine speed by 50 rpm.

Press the bottom of the switch to decrease engine speed by 50 rpm. Each press of the switch bottom of the switch will decrease the engine speed by 50 rpm.

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CRUISE CONTROL SWITCH Description

Engaging Figure 34

WARNING • • •

AVOID INJURY OR DEATH Use cruise control only in large open areas.

Slow down before turning or when operating in rough terrain.

Disengage the cruise control by pressing the brake pedal or by moving the cruise control to the OFF position.

1 2

W-3066-0919

The cruise control switch (Item 1) [Figure 33] is used to set the compact tractor forward travel speed at a constant speed for operator comfort and operating efficiency.

When a constant forward travel speed is desired, the switch can be engaged (top of switch pressed) and the forward travel speed will be maintained.

P140267

NOTE: Cruise Control is only available in the forward travel direction.

Figure 33

Increase forward travel to the desired speed. Press the top of the PTO cruise control switch (Item 1) [Figure 33] and release the forward travel control pedal (Item 1) [Figure 34]. The selected forward speed will be maintained.

2

1

If a faster speed is required, you will need to turn the PTO cruise control switch (Item 1) to the OFF position, increase speed as desired and then press the top of the switch (Item 1) [Figure 33] to the SET position.

P140264

SET

Disengaging

ON

Press the brake pedals (Item 2) [Figure 34] or push the bottom of the cruise control switch (Item 1) [Figure 33] to disengage the cruise control function.

OFF

After the cruise control switch has been disengaged, you will need to repeat the engaging procedure to reset travel speed. (There is no resume feature.)

P140279

For cruise control adjustment, (See CRUISE CONTROL on Page 134.)

The cruise control switch (Item 1) has three positions, OFF - ON - SET. When the cruise control is in the ON position, the cruise control icon (Item 2) [Figure 33] in the dash panel will be illuminated.

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FRONT WHEEL ASSIST (4WD) SWITCH Description

Operation

The front wheel assist (four wheel drive) will provide extra traction when engaged. (EXAMPLES: Muddy conditions, sandy soils, tilling.) The front wheel assist should only be used in working conditions and not in travel applications.

If the front wheel assist is engaged when traveling on paved roads, there will be additional front tire wear.

Figure 35

2

WARNING

P140264

AVOID INJURY OR DEATH Front wheel assist can change the steering and braking characteristics of the machine. Use the correct ballast on the compact tractor and travel at reduced speeds while the front wheel assist is engaged. Do not engage the front wheel assist while traveling at high speeds. Engage the front wheel assist only when the compact tractor is at a complete stop.

1

W-2556-0807

P140265

IMPORTANT

The front wheel assist switch (Item 1) [Figure 35] is located in the dash panel to the right of the steering wheel.

Driving on paved roads with the front wheel assist engaged will increase front tire wear. Disengage the front wheel assist before traveling on paved roads.

NOTE: Always stop the compact tractor before engaging the front wheel assist.

(SST Models) Press the brake pedals and depress the clutch pedal and bring machine to a stop before engaging or disengaging front wheel assist.

Remove feet from the travel control pedals and press the brake pedals and bring the machine to a complete stop.

(HST Models) Remove feet from the travel control pedals and press the brake pedals and bring the machine to a stop before engaging or disengaging front wheel assist.

Press the top of the front wheel assist switch (Item 1).

Release the brake pedal(s). The front wheel assist is now engaged. The instrument panel front wheel assist ICON (Item 2) [Figure 35] will be illuminated.

I-2401-1019

To disengage the front wheel assist, bring the compact tractor to a complete stop.

Press the bottom of the front wheel assist switch (Item 1) fully. The front wheel assist is now disengaged. The instrument panel front wheel assist ICON (Item 2) [Figure 35] will now be OFF.

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STEERING WHEEL Operation Figure 36

L

WARNING

R •

• • •

• 2

1 P140265

AVOID INJURY OR DEATH Steering and braking can be affected by the loader attachment, implements, front wheel assist and the rear differential lock. Always install the correct ballast. Do not exceed the Loader or Three-Point Hitch lift capacities.

Always carry loads low. Slow down when turning.

Always lock the brake pedals together (if equipped) for road travel.

Unlock the brake pedals (if equipped) only when using brake pedals to assist in slow speed turns in work applications.

Make sure that the brakes are adjusted correctly so the compact tractor does not pull to one side when braking.

W-2738-0919

The steering wheel (Item 1) [Figure 36] is adjustable up and down for operator comfort.

WARNING

Push down on the steering column adjustment lever (Item 2) [Figure 36] and raise or lower the steering wheel to the desired position.

•

Release the steering column adjustment lever (Item 2) [Figure 36] and the steering wheel will stay in the selected position. Make sure the column is locked in the desired position before operating.

•

AVOID INJURY OR DEATH Always keep bystanders away from the work area and travel path.

The operator must always look in the direction of travel.

W-2813-1209

Turn the steering wheel (Item 1) clockwise (R) to turn right when traveling in the forward direction. Turn the steering wheel (Item 1) counterclockwise (L) [Figure 36] to turn left when traveling in the forward direction.

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STEERING WHEEL (CONT’D) Operation (Cont’d) Figure 37

2

1

NA1846

Turn the steering wheel clockwise (R) and press the forward travel control pedal (Item 1) [Figure 37] to turn right when traveling in the forward direction.

Turn the steering wheel clockwise (R) and press the reverse travel control pedal (Item 2) [Figure 37] to turn right when traveling in the rearward direction.

Figure 38

2

1

NA1850

Turn the steering wheel counterclockwise (L) and press the forward travel control pedal (Item 1) [Figure 38] to turn left when traveling in the forward direction.

Turn the steering wheel counterclockwise (L) and press the reverse travel control pedal (Item 2) [Figure 38] to turn left when traveling in the rearward direction.

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STEERING WHEEL (CONT’D) Operation (Cont’d)

Figure 41

Using Brake Pedals To Assist Slow Speed Turning

WARNING 1

AVOID INJURY OR DEATH Brake pedals must be locked together (if equipped) before activating the parking brake or for road travel.

Only unlock the brake pedals (if equipped) when brake adjustment is needed or when using the brake pedals for slow speed turning in work applications.

Using unlocked brake pedals (if equipped) to stop the machine at high speeds may cause accidental turning or tipping. Slow down before making a turn.

Inspect and adjust the brakes as needed.

2

4

NA1848

W-2750-0919

Turn the steering wheel clockwise (R), press the forward travel control pedal (Item 1) and press the brake pedal (Item 4) [Figure 41] to turn right when slowly traveling in the forward direction.

Figure 39 R

L

Turn the steering wheel clockwise (R), press the reverse travel control pedal (Item 2) and press the brake pedal (Item 4) [Figure 41] to turn right when slowly traveling in the rearward direction.

Figure 42

1

1

2

P140263

2

The left brake pedal (Item 1) and right brake pedal (Item 2) [Figure 39] can also be used to assist in tighter turns during slow speed work applications.

3

Figure 40

UNLOCKED

LOCKED

NA1852

Turn the steering wheel counterclockwise (L), press the forward travel control pedal (Item 1) and press the brake pedal (Item 3) [Figure 42] to turn left when slowly traveling in the forward direction.

1

Turn the steering wheel counterclockwise (L), press the reverse travel control pedal (Item 2) and press the brake pedal (Item 3) [Figure 42] to turn left when slowly traveling in the rearward direction.

P140276

Rotate the brake lock lever (Item 1) [Figure 40] to the unlocked position.

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LOADER CONTROLS Description

Loader Lift Operation

The joystick control lever activates the lift and tilt functions when equipped with a loader.

Move the joystick control lever downward to raise the loader arms (Item 1) [Figure 43].

Figure 43

Move the joystick control lever upward to lower the loader arms (Item 2) [Figure 43].

3

3

Loader Arms Float Position Tilt the bucket (or attachment) forward (Item 4) [Figure 44].

2

Move the joystick control lever all the way upward (Item 3) [Figure 43] until it locks into the detent (float) position.

The attachment will follow the ground as the compact tractor moves backward.

2 1

Use the float position of the loader arms to level loose material while driving backward.

To disengage from the float position, move the joystick control lever down to the neutral position [Figure 43].

1 NOTE: Only use the float position when operating the compact tractor in the reverse travel direction.

P140281

Figure 44

Loader Tilt Operation 4

Move the joystick control lever to the right to tilt the bucket forward (Item 4) [Figure 44].

4 5

Move the joystick control lever left to tilt the bucket backward (Item 5) [Figure 44].

5

P140282

Movement of the joystick control lever [Figure 43] and [Figure 44] controls the lift and tilt functions of the loader.

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CT5500 Series Operation & Maintenance Manual

LOADER CONTROLS (CONT’D) Joystick Lock Lever

Relieve Hydraulic Oil Pressure (Joystick Control Lever) Figure 46

WARNING AVOID INJURY OR DEATH Do NOT use the joystick lock lever to support the raised loader arms for servicing. Fully lower the loader arms and the attachment flat on the ground before servicing the compact tractor, loader or attachment.

1

W-2664-0907

Figure 45

P140284

Shut off the engine. If equipped with a loader, fully lower the loader arms and put the attachment flat on the ground.

Relieve hydraulic pressure in the four couplers (Item 1) [Figure 46] by moving the joystick control lever forward / backward and side to side [Figure 43] and [Figure 44].

1

P140283A

WARNING The joystick lock lever (Item 1) [Figure 45], located on the front of the right console, is used to prevent accidental movement of the joystick when operating the compact tractor.

AVOID INJURY OR DEATH Diesel fuel or hydraulic fluid under pressure can penetrate skin or eyes, causing serious injury or death. Fluid leaks under pressure may not be visible.

Use a piece of cardboard or wood to find leaks. Do not use your bare hand. Wear safety goggles. If fluid enters skin or eyes, get immediate medical attention from a physician familiar with this injury.

Raise the joystick lock lever (Item 1) [Figure 45] to lock the joystick control lever.

Lower the joystick lock lever (Item 1) [Figure 45] to unlock the joystick control lever.

W-2072-0807

WARNING AVOID BURNS Hydraulic fluid, tubes, fittings and quick couplers can get hot when running machine and attachments.

Be careful when connecting and disconnecting quick couplers.

W-2220-0396

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CT5500 Series Operation & Maintenance Manual

REAR AUXILIARY HYDRAULICS Description Figure 48

The rear (remote) auxiliary hydraulics are used for engaging various functions of rear mounted implements.

EE

The compact tractor is factory equipped with one set of couplers and can be equipped with three pairs of rear auxiliary couplers.

A

NOTE: The detent for rear auxiliary hydraulic levers (Item 3) [Figure 48] is optional.

E

C

3

IMPORTANT Always move rear auxiliary hydraulic lever(s) out of detent position before stopping the engine or when no implement is connected.

• Lever(s) left in detent will make starting the engine difficult.

• Lever(s) left in detent with no implement connected will cause the hydraulic fluid to overheat and may damage the system.

B

WARNING

Move the lever (Item 3) [Figure 48] forward to supply hydraulic oil to coupler (E) [Figure 47]. Move the lever (Item 1) [Figure 48] completely forward into the detent position (EE) [Figure 48] (if equipped) to supply continuous hydraulic flow to coupler (A) [Figure 47].

Move the lever backward to remove from detent.

W-2220-0396

Figure 47

F

C

3

4

D

A

Move the lever (Item 3) [Figure 48] back to supply hydraulic oil to coupler (F) [Figure 47]. Move the lever (Item 3) [Figure 48] completely back into the detent position (FF) [Figure 48] (if equipped) to supply continuous hydraulic flow to coupler (F) [Figure 47].

Move the lever froward to remove from detent.

B 1

Function Chart

2

LEVER 1 PORT P140285

PUSH FORWARD

PULL BACK

A

PRESSURE

RETURN

B

RETURN

PRESSURE

PUSH FORWARD

PULL BACK

C

PRESSURE

RETURN

D

RETURN

PRESSURE

PUSH FORWARD

PULL BACK

E

PRESSURE

RETURN

F

RETURN

PRESSURE

LEVER 2

Rear auxiliary hydraulics couplers (Item 1 and 2) [Figure 47] are optional equipment.

PORT

NOTE: If equipped with the optional second rear auxiliary option (Item 3 and 4), the additional couplers are installed above the existing couplers (Item 1 and 2) [Figure 47].

LEVER 3 PORT

50 52 of 208

FF

Move the lever (Item 2) [Figure 48] forward to supply hydraulic oil to coupler (C) [Figure 47], move the lever (Item 1) [Figure 48] back to supply oil to coupler (D) [Figure 47].

AVOID BURNS Hydraulic fluid, tubes, fittings and quick couplers can get hot when running machine and attachments.

Be careful when connecting and disconnecting quick couplers.

6

2

Move the lever (Item 1) [Figure 48] forward to supply hydraulic oil to coupler (A) [Figure 47], move the lever (Item 1) [Figure 48] back to supply oil to coupler (B) [Figure 47].

Rear (Remote) Auxiliary Hydraulics Operation

5

D

P140275B

I-2279-1008

E

F

1

CT5500 Series Operation & Maintenance Manual

REAR AUXILIARY HYDRAULICS (CONT’D) Hydraulic Couplers

Relieve Hydraulic Pressure (Rear Auxiliary Hydraulics)

Figure 49

WARNING AVOID INJURY OR DEATH Diesel fuel or hydraulic fluid under pressure can penetrate skin or eyes, causing serious injury or death. Fluid leaks under pressure may not be visible.

Use a piece of cardboard or wood to find leaks. Do not use your bare hand. Wear safety goggles. If fluid enters skin or eyes, get immediate medical attention from a physician familiar with this injury.

W-2072-0807 P140285

Figure 50

To Connect Remove the dust plugs. Remove dirt or debris from the both the female and male couplers. Visually check the couplers for corrosion, damage or excessive wear, if any of these conditions exist, the couplers must be replaced.

Retract the sleeve on the female coupler. Insert the male coupler and push the couplers tightly together. Pull back firmly on the male coupler to make sure the couplers have engaged properly.

3 1

To Disconnect Hold the male coupler and retract the sleeve on the female coupler. Pull to disengage the male coupler.

Reinstall the dust plugs.

2

P140275B

Turn engine start key to the OFF position. If equipped with an implement, fully lower the implement flat on the ground.

Move the rear auxiliary hydraulic lever(s) (Item 1, 2 and 3) [Figure 50] forward and back several times to relieve the hydraulic pressure at the rear couplers [Figure 49].

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CT5500 Series Operation & Maintenance Manual

DRAWBAR Description The compact tractor is equipped with a drawbar. The drawbar is used for towing pull type implements. Only use the drawbar that is supplied with the compact tractor.

Replace if damaged.

WARNING AVOID INJURY OR DEATH Rear overturn can occur if loads are improperly hitched above the drawbar.

Adjusting Length

Pull from the drawbar or the three-point hitch lower links only.

IMPORTANT

W-2581-0707

Avoid equipment damage. For towed implements with PTO drive, the drawbar must be in the correct operating position before engaging the PTO. I-2246-0607

Figure 51

3

1 2

P140286A

The drawbar has two mounting positions.

Operating position (Item 1) [Figure 51].

Storage position (Item 2) [Figure 51].

For storage position (Item 2), remove the drawbar pin and retainer pin (Item 3). Remove the drawbar and rotate the drawbar 180°. Reinstall the drawbar fully. Reinstall the drawbar pin and retainer pin (Item 3) [Figure 51].

NOTE: Make sure driveline is of adequate length and that the u-joints are in the correct phase.

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CT5500 Series Operation & Maintenance Manual

AUTO / MAUNUAL PTO Operation When activated, the PTO will turn off when the ThreePoint Hitch is raised above a factory set height. The PTO will start rotating again when the Three-Point Hitch is lowered.

Figure 53

WARNING • • • •

CRUSHING AND ENTANGLEMENT CAN CAUSE SERIOUS INJURY OR DEATH Keep arms and feet away from implement while raising and lowering.

Do Not stand between the compact tractor and implement.

Move the three-point hitch position lever slowly.

Turn Auto / Manual PTO switch to the off position before installation or removal of the implement.

P142036

W-3061-0919

When the auto PTO function is enabled, and the threepoint hitch is raised, the PTO will automatically shut off so that the PTO driveline does not get damaged when raised. When the three-point hitch is lowered, the PTO will again start to rotate [Figure 53].

Figure 52

When in manual PTO function, the PTO will continue to rotate at all positions of the three-point hitch. If the threepoint hitch is fully raised with the PTO engaged (rotating), PTO shaft damage may occur.

1

IMPORTANT AVOID PTO DRIVELINE DAMAGE • P140287

• Press the top of the auto / manual PTO switch (Item 1) [Figure 52] to engage the auto PTO function.

•

Press the bottom of the auto / manual PTO switch (Item 1) [Figure 52] for manual function.

I-2367-0113

53 55 of 208

Do not modify the attachment arm or PTO driveline.

Make sure PTO driveline is the correct length and that u-joints are in the correct phase.

Use only approved PTO drivelines designated for the attachment and never use unapproved attachments.

CT5500 Series Operation & Maintenance Manual

THREE-POINT HITCH Operation Figure 55

IMPORTANT

1

Avoid equipment damage. It may be necessary to remove the drawbar before using a three-point hitch mounted implement. Check drawbar clearance before using any three-point hitch mounted implement.

UP DOWN

I-2247-0607

3

Figure 54

2

P140289

The three-point hitch position lever (Item 1) [Figure 55] is used to select the desired position of the three-point hitch lower links. The position of the lever will determine the position of the lower links.

Raising Pull the lever (Item 1) [Figure 55] back to raise the lower links.

Lowering

P140288

Push the lever (Item 1) [Figure 55] forward to lower the lower links.

The compact tractor is equipped with a three-point hitch classified as a Category 1 three-point hitch [Figure 54].

The three-point hitch position lever is used for controlling the working position of a three-point hitch mounted implement.

Operation To Control The Three-Point Hitch Lower Links The three-point hitch lever (Item 1) has a decal (Item 2) [Figure 55] that is marked with numbers that represent the lower link position. (The numbers do not represent an actual depth but are a visual reference for selecting the lower link position. The operator will need to learn through experience with the various implements and soil conditions what the desired setting are.)

The adjustable stop (Item 3) [Figure 55] can be moved to select the upper or lower positions of the three-point links for a desired application.

To adjust the stop (Item 3) [Figure 55], turn the knob counterclockwise to loosen the knob. Slide the stop to the desired position and tighten the knob by turning clockwise.

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THREE-POINT HITCH (CONT’D)

Three-Point Hitch Lowering Speed / Lock Valve

Remote Three-Point Hitch Position Lever

WARNING

WARNING • • • •

AVOID INJURY OR DEATH Do not use the Three-Point Hitch Lowering Speed / Lock Valve for holding an implement in the raised position for servicing. Loss of hydraulic pressure could cause the implement to drop. Always fully lower or block the implement before servicing.

CRUSHING AND ENTANGLEMENT CAN CAUSE SERIOUS INJURY OR DEATH Keep arms and feet away from implement while raising and lowering.

Do Not stand between the compact tractor and implement.

Move the three-point hitch position lever slowly.

Turn Auto / Manual PTO switch to the off position before installation or removal of the implement.

W-2564-0907

Figure 57

W-3061-0919

Figure 56 UP 1

1 DOWN P140280

Using The Three-Point Hitch Lowering Speed / Lock Valve The three-point hitch lowering speed / lock valve (Item 1) [Figure 57] is used to control the lowering rate of the lower links when the three-point hitch position lever is moved.

P140285

The compact tractor is equipped with a remote threepoint hitch position lever (Item 1) [Figure 56].

Turn the knob (Item 1) counterclockwise to increase the lowering speed. Turn the knob (Item 1) [Figure 57] clockwise to decrease the lowering speed.

The position of the lever will determine the position of the lower links. The lever can be used to raise and lower the lower links when connecting and disconnecting a threepoint implement.

The lowering speed / lock valve can also be used to lock the three-point hitch lower links from lowering. The lock valve does not prevent the three-point hitch lower links from raising. The three-point hitch lower links should be locked when traveling on a public road to help prevent unintentional lowering of the implement.

SLOWLY move the three-point hitch position lever (Item 1) up to raise the lower links or SLOWLY move the threepoint hitch position lever (Item 1) [Figure 56] down to lower the lower links.

NOTE: The lowering speed / lock valve should be set so the implement takes at least two seconds to go from fully raised to ground level.

NOTE: Do not stand between the compact tractor and the implement when raising or lower the lower links. Keep arms and feet away from the implement and three-point hitch components when adjusting the lower link position.

IMPORTANT Do not operate the three-point hitch control lever with Three-Point Hitch Lowering Speed / Lock Valve in the locked position. Hydraulic oil flow is restricted by the lowering speed / lock valve and will activate the relief valve. This can cause the hydraulic oil to overheat.

I-2248-0907

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THREE-POINT HITCH (CONT’D) Draft Control Lever The three-point hitch draft control lever is used to control the amount of force on the upper three-point hitch link to raise and lower the lift arms to maintain the selected wheel slip / engine torque. The draft control will slightly raise and lower the lift arms to adjust the digging depth to maintain the selected wheel slip / engine torque.

Example: When using tillage equipment, the draft control will raise or lower the implement when the draft control sense the engine is lugging or engine speed is increasing and will raise or lower the lift arms until the wheel slip / engine torque is again to the selected draft control lever position.

Through experience the operator will gain the knowledge to position the draft lever at the appropriate setting for the different types of implements that can benefit from using draft control.

Figure 58

1 P140289

Using The Draft Control Lever Move the draft control lever (Item 1) [Figure 57] back to decrease the sensitivity of the draft control.

Move the draft control lever (Item 1) [Figure 57] forward to increase the sensitivity of the draft control.

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POWER TAKE-OFF (PTO) Description

Figure 60

The rear PTO is standard equipment on the compact tractor. An optional mid-PTO is available.

The PTO switch must be in the disengaged (OFF) position before the engine can be started.

The rear-PTO has a speed of 540 rpm.

2

The mid-PTO has a speed of 2000 rpm.

WARNING

1

AVOID INJURY OR DEATH Do NOT exceed the rated implement PTO speed.

Stay clear of rotating driveline.

Keep bystanders away.

Keep hands, feet, clothing and long hair away.

Keep PTO shields and all guards in place.

Disengage PTO (rear and mid), engage the parking brake, stop the engine and make sure all rotating components are stopped before exiting compact tractor.

If using the compact tractor rear-PTO in a stationary application; install blocks in front of and behind the rear tires and keep away from the PTO driveline when in use. Walk around the equipment, do not step over, lean across or crawl under a rotating driveline.

Do NOT service the compact tractor or implement with the PTO (rear or mid) engaged.

Do NOT service the implement in a raised position unless properly blocked and with all rotating components stopped.

Disengage PTO (rear and mid) for road travel.

• • • • • •

•

• •

•

P140287

Push in and rotate the yellow PTO switch (Item 1) clockwise to engage the rear-PTO. The light (Item 2) [Figure 60] in the dash will illuminate and the rear-PTO shaft will start rotating.

Increase the engine speed to the desired rpm specified for your implement. (See implement Operation & Maintenance Manual for the correct PTO speed.

Disengaging Rear-PTO Reduce the engine speed to low idle. Bring the machine to a complete stop.

Push the PTO switch (Item 1) to disengage (OFF). The light (Item 2) [Figure 60] in the dash will turn OFF and the rear-PTO shaft will stop rotating.

WARNING

W-2579-0907

Engaging Rear-PTO • • • •

Figure 59

AVOID INJURY OR DEATH Keep PTO shields and all guards in place.

Keep away from moving parts.

Keep bystanders away.

Do NOT exceed 540 rear-PTO RPM or 2000 midPTO RPM. W-2659-0907

1

P140280B

Reduce the engine speed to low idle and bring the machine to a complete stop. Move the mid-PTO lever (Item 1) [Figure 59] to the disengaged (OFF) position (if equipped).

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POWER TAKE-OFF (PTO) (CONT’D) Engaging Mid-PTO (If Equipped)

WARNING

Figure 61

ENGAGED

1

• • • •

AVOID INJURY OR DEATH Keep PTO shields and all guards in place.

Keep away from moving parts.

Keep bystanders away.

Do NOT exceed 540 rear-PTO RPM or 2000 midPTO RPM. W-2659-0907

DISENGAGED

P140280B

Reduce the engine speed to low idle. Bring the machine to a complete stop.

Move the mid-PTO lever (Item 1) [Figure 61] up to the engaged position.

Figure 62

2

1 P140287

NOTE: When the mid-PTO is engaged, the rear-PTO is also engaged.

Push in and rotate the yellow PTO switch (Item 1) clockwise to engage the PTO. The light (Item 2) [Figure 62] in the dash will illuminate and the mid-PTO and the rear-PTO shaft will start rotating.

Increase the engine speed to the desired rpm specified for your implement.

Disengaging Mid-PTO (If Equipped) Reduce the engine speed to low idle. Bring the machine to a complete stop.

Push the PTO switch (Item 1) in to disengage (OFF) position. The light (Item 2) [Figure 62] in the dash will turn OFF and the mid-PTO shaft will stop rotating.

Move the mid-PTO lever (Item 1) [Figure 61] down to the disengaged position.

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DIESEL PARTICULATE FILTER (DPF) SYSTEM Description The engine exhaust system is equipped with a diesel particulate filter (DPF).

Passive Regeneration - The engine provides adequate exhaust temperature during operation for regeneration.

The DPF is an emissions reduction device that removes diesel particulate matter (soot) from the exhaust gases of the diesel engine. The DPF will trap and collect the soot until it is burned off.

Active Regeneration - The engine control unit (ECU) automatically controls active regeneration. Active regeneration can occur anytime the engine is operating.

The process of burning off the collected soot is called regeneration. There are four types of regeneration, passive, active, parked, and service.

Parked Regeneration - The operator initiates a parked regeneration by pressing the top of the DPF switch (Item 1). (See NOTE below.)

Service Regeneration - Your Bobcat dealer uses specialized equipment to perform a service regeneration.

DPF Regeneration Table

LEVEL ENGINE DERATE

ACTIVE REGENERATION STATUS

DPF REGENERATION / INHIBIT SWITCH

DPF / DEF ICON

DPF / DEF ICON

GENERAL WARNING ICON

1 2 0

None

Not Required

1

None

Yes

2

3

Below 2000 rpm [1]

Below 1300 rpm

Yes

Press the top of the switch (Item 1) to start manual regeneration

No

Flashing (Soot level at 120 - 160%) ON (Soot level at 160 - 200%)

ON ON (Level 3)

[1] The operator can override the DPF regeneration process by pressing the bottom of the DFP switch (Item 2) to inhibit regeneration when operating conditions are not conducive for regeneration. As soon as operating conditions allow, start the manual regeneration process. If regeneration is not performed in a timely manor, the DPF system soot level will exceed allowable limits and a manual DPF cleaning process will be need to be performed by your Bobcat dealer.

Level 0 - Passive Regeneration.

Level 1 - Active Regeneration. ECU controls the exhaust temperature when regeneration is needed.

Level 2 - Active Regeneration. Press the top of the regeneration switch (Item 1) to activate manual regeneration.

Level 3 - DPF Cleaning Required. (See DIESEL PARTICULATE FILTER (DPF) SYSTEM on Page 59.)

NOTE: For parked regeneration, do the following: 1. Park the machine on a flat level surface.

2. Engage the parking brake.

3. Put all controls in neutral.

4. With engine at idle for 3 to 4 minutes, press the top of the manual regeneration switch (Item 1) for at least 2 seconds.

5. When the engine temperature is approximately 280°, the regeneration lamp will illuminate and the regeneration process will start. The regeneration will take approximately 30 to 40 minutes to complete. (Engine rpm will be controlled approximately as follows; 1500 rpm for 12 minutes, 2600 rpm for 25 - 30 minutes, 1600 rpm for 3 minutes.)

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DAILY INSPECTION Daily Inspection And Maintenance Figure 63

WARNING 1

AVOID INJURY OR DEATH Instructions are necessary before operating or servicing machine. Read and understand the Operation & Maintenance Manual, Operator’s Handbook and signs (decals) on machine. Follow warnings and instructions in the manuals when making repairs, adjustments or servicing. Check for correct function after adjustments, repairs or service. Untrained operators and failure to follow instructions can cause injury or death.

W-2003-0807 P140133

Maintenance work must be done at regular intervals to be sure that the compact tractor is in good operating condition. Failure to do so will result in excessive wear and early failures. The Service Schedule (Item 1) [Figure 63] is a guide for correct maintenance of the compact tractor. It is located inside the engine cover.

(See MACHINE SIGN TRANSLATIONS on Page 170.)

•

IMPORTANT •

Check seat belt and mounting hardware. Replace if damaged.

•

Check Safety Interlock System (Neutral Start and Operating) for proper function.

•

Safety Signs (Decals), replace if damaged or missing.

•

Check ROPS and mounting hardware.

•

Repair broken or loose parts.

•

Clean pedals and foot rest areas.

•

Clean engine of flammable material.

•

Check air cleaner and intake hoses / clamps.

•

Check engine oil level and engine for leaks.

•

Check the hydraulic fluid level and system for leaks.

•

Check the engine cooling system and coolant level.

Clean debris from radiator, oil cooler, debris screen and grille.

•

Check the tires for: wear, damage, proper size and correct tire pressure.

•

Check parking brake and adjust if needed.

•

Check PTO shaft splines, guards, and shields.

Replace if damaged or missing.

•

Check three-point hitch linkage condition and for proper operation.

•

Check loader mounting hardware for loose or broken parts.

•

Monitor the display panel for fuel level, coolant temperature and other engine and hydraulic functions.

•

Grease Pivot Pins (Loader Arms, Cylinders, BobTach and Bob-Tach Wedges) (if equipped).

•

I-2226-0910

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PRESSURE WASHING DECALS Never direct the stream at a low angle toward the decal that could damage the decal causing it to peel from the surface.

Direct the stream at a 90 degree angle and at least 300 mm (12 in) from the decal. Wash from the center of the decal toward the edges.

CT5500 Series Operation & Maintenance Manual

PRE-STARTING PROCEDURE Entering The Compact Tractor

Seat Belt Adjustment

Figure 64

Figure 66

P140136 P140306

Fasten the seat belt snugly [Figure 66]. Adjust the belt so that it fits snug around the lower part of your hips.

Enter the compact tractor using the steps, and the grab handles [Figure 64].

NOTE: Replace the floor mat if damaged or missing.

Read the Operation & Maintenance Manual (located in a container on the back of the seat) and the Operator’s Handbook (located in a container to the right of the operator) before operating the compact tractor [Figure 64].

IMPORTANT Check the seat belt retractor for correct operation.

Keep retractor clean and replace as necessary.

I-2252-0707

The operator must be seated in the operator's seat before the engine can be started.

Seat Adjustment Figure 65

2 3 1 P140307

Release the lever (Item 1) [Figure 65] to adjust the seat distance from the steering wheel.

Turn the knob (Item 2) [Figure 65] to change the adjustment for operator weight. Turn the knob counterclockwise for reduced operator weight, clockwise for increased operator weight.

Rotate the knob (Item 3) [Figure 65] to adjust the height of the seat. Rotate clockwise to raise the seat, counterclockwise to lower the seat.

NOTE: Make sure the seat is locked after adjusting the forward / rearward position.

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PRE-STARTING PROCEDURE (CONT’D) Pre-Starting 1. Lock the left and right brake pedals (Item 1) [Figure 67] together.

WARNING

2. Press the brake pedals (Item 2) [Figure 67].

AVOID INJURY OR DEATH When operating the machine: • Use ROPS and fasten the seat belt.

• Keep PTO shields and all guards in place.

• Do not wear seat belt if ROPS is down.

• Keep bystanders away. Never carry riders.

3. Put the Speed Range Lever (Item 3) [Figure 67] in the NEUTRAL position.

4. Make sure the mid-PTO lever (Item 4) (if equipped) and the PTO switch (Item 5) [Figure 67] are in the disengaged (OFF) position.

W-2660-0907

5. Place the Travel Control Pedals (Item 6) [Figure 67] and all controls in NEUTRAL.

Figure 67

6. Keep feet and arms inside the operator’s area.

1

2

6

P140267

3

P140270

4 P140280B

5

P140269

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STARTING THE ENGINE Key Switch If the glow plug Icon (Item 3) [Figure 68] is ON, wait for it to go OFF.

DANGER

NOTE: The glow plugs can be manually activated by turning the key to the PRE-HEAT position.

Pre-Heat for 60 seconds MAXIMUM.

AVOID DEATH Do not attempt to start the engine by shorting across the starter terminals.

(See Cold Temperature Starting on Page 64.)

Always start the machine from the operator’s seat only.

Turn the key to START position [Figure 68] and release it when the engine starts. The key will return to the ON position [Figure 68]. (See Safety Interlock System (Neutral Start) on Page 31.)

D-1001-0907

(The glow plug light may illuminate after starting the engine.)

Move the engine speed control lever (Item 1) [Figure 68] up to increase the engine speed.

Stop the engine if the warning lights stay ON after the engine is running.

Figure 68

Move the engine speed control fully down and turn the key switch OFF [Figure 68] to stop the engine.

3

WARNING P140264

AVOID INJURY OR DEATH When an engine is running in an enclosed area, fresh air must be added to avoid concentration of exhaust fumes. If the engine is stationary, vent the exhaust outside. Exhaust fumes contain odorless, invisible gases which can kill without warning.

1

W-2050-0807

WARNING

P140275

ON OFF PRE-HEAT

START

• • • 2

AVOID INJURY OR DEATH Use ROPS and fasten seat belt.

Start and operate only from the operator’s seat.

Never wear loose clothing when working near machine.

W-2673-0907

P140308

Set the engine speed control lever (Item 1) [Figure 68] to the 1/2 speed position.

Turn the key (Item 2) [Figure 68] to the ON position.

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STARTING THE ENGINE (CONT’D)

MONITORING THE INSTRUMENT PANEL

Cold Temperature Starting

Procedure Figure 69

WARNING • •

2

AVOID SERIOUS INJURY OR DEATH Engines can have hot parts and hot exhaust gas.

Keep flammable material away.

Do not use machines in atmosphere containing explosive dust or gases.

3

1

W-2051-0212

WARNING

P140264

EXPLOSION CAN CAUSE SERIOUS INJURY, DEATH OR SEVERE ENGINE DAMAGE DO NOT use ether or starting fluid with glow plug or air intake heater systems.

After the engine is running, frequently monitor the instrument panel: engine coolant temperature gauge (Item 1), low engine oil pressure indicator light (Item 2) and low battery voltage light (Item 3) [Figure 69]. (See Instrument Panel on Page 24.)

W-2071-0415

If the temperature is below 0°C (32°F), use the following procedure to make starting the engine easier: •

Replace the engine oil with the correct type and viscosity for the anticipated starting temperature.

(See Engine Oil Chart on Page 142.)

•

Make sure the battery is fully charged.

•

Install an engine block heater. (See your Bobcat dealer for parts.)

Turn the key to START position and release when the engine starts [Figure 68].

NOTE: If the automatic glow plug time with the key in the ON position is insufficient to start the engine, the key switch can be turned to the manual pre-heat position for a maximum of 60 seconds for a longer pre-heat cycle.

Stop the engine if the warning lights stay ON after the engine is running.

Warming The Hydraulic / Hydrostatic System Let the engine run for a minimum of 5 minutes to warm the engine and the hydrostatic transmission fluid before operating.

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STOPPING THE COMPACT TRACTOR Procedure Figure 70

Stop the compact tractor on a flat level surface.

Place the Travel Control Pedals (Item 1) [Figure 70] in neutral.

Move the engine speed control lever (Item 2) [Figure 70] down to decrease engine rpm.

3

5

4

Lock the brake pedals together (Item 3). Press down fully on the pedals (Item 4). Lift up and hold the parking brake lever (Item 5) [Figure 70] and remove foot from the brake pedal.

1

P140267

Move the mid-PTO lever (Item 6) (if equipped) and the yellow PTO switch (Item 7) [Figure 70] to disengage, (OFF) position.

7

Move the speed range lever (Item 8) [Figure 70] to neutral and place all controls in neutral.

Move the three point hitch lever (Item 9) [Figure 70] fully forward and fully lower the implement (if equipped) to the ground.

Fully lower the loader arms and put the attachment (if equipped) flat on the ground

2 9

Turn the key OFF. Unbuckle the seat belt. Remove the key to prevent use by unauthorized personnel and exit the compact tractor.

Make sure the PTO driveline and all rotating components have come to a complete stop before exiting the compact tractor (if applicable).

P140269

WARNING AVOID INJURY OR DEATH Before you leave the operator’s seat: •

6 P140280B

• • • • •

8

Fully lower the loader arms, put the attachment flat on the ground (if equipped).

Fully lower the implement(s) to the ground (if equipped).

Engage the parking brake.

Place the speed range lever in neutral (N).

Place all controls in neutral.

Stop the engine, unfasten the seat belt and remove the key.

W-3064-0919

P140270

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ATTACHMENTS Choosing The Correct Bucket

WARNING

WARNING

AVOID INJURY OR DEATH Never use attachments or buckets which are not approved by Bobcat Company. Buckets and attachments for safe loads of specified densities are approved for each model. Unapproved attachments can cause injury or death.

•

W-2052-0907

• •

NOTE: Warranty is void if non-approved attachments are used.

•

Steering and braking can be affected by the loader attachment. Always install the correct rear ballast and the tires with the correct load rating. Do not exceed loader lift capacities. (See Compact Tractor Loader Lift Capacity on Page 189.)

AVOID INJURY OR DEATH Steering and braking can be affected by the loader attachment, implements, front wheel assist and the rear differential lock. Always install the correct ballast. Do not exceed the Loader or Three-Point Hitch lift capacities.

Always carry loads low. Slow down when turning.

Always lock brake pedals together (if equipped) for road travel.

Make sure that the brakes are adjusted correctly so the compact tractor does not pull to one side when braking.

W-2558-0719

Pallet Forks Figure 71

The dealer can identify, for each model, the attachments, buckets and ballast approved by Bobcat. The buckets and attachments are approved for loader lift capacity and for secure fastening to the loader arms.

For loader lift capacity, (See Compact Tractor Loader Lift Capacity on Page 189.)

Load varies with model of pallet fork being used.

Loader lift capacity is determined by using the proper rear ballast and a standard bucket filled with material of normal density, such as dirt or dry gravel. If larger buckets are used, the load center can change and the Loader lift capacity will be reduced. If very dense material is loaded, the volume must be reduced to prevent overloading.

B-17255

WARNING • • • • •

The maximum load to be carried when using a pallet fork is shown in the Specifications section of this manual [Figure 71]. (See Compact Tractor Loader Lift Capacity on Page 189.)

AVOID INJURY OR DEATH Use ROPS and fasten seat belt.

Carry load low. Never carry riders.

Load, unload and turn on flat level ground only.

Adjust rear compact tractor wheels to the widest setting.

Do not exceed the Loader lift capacity. Install the correct rear ballast and the tires with the correct load rating.

See your Bobcat dealer for more information about pallet fork inspection, maintenance and replacement. See your Bobcat dealer for loader lift capacity when using a pallet fork and for other available attachments.

W-2640-0907

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ATTACHMENTS (CONT’D) Choosing The Correct Bucket Figure 72

WARNING

WRONG

AVOID INJURY OR DEATH Do not handle large objects (such as round bales or posts) unless the loader is equipped with the proper attachment and the load is secured. Level bucket or attachment as load is being raised. Do not exceed the Loader lift capacity. Slow down when turning.

Carry the load low.

W-2589-0907 B-23561A

Exceeding the Loader lift capacity [Figure 72] can cause the following problems: 1.

2.

3.

4.

5.

Steering may be difficult.

Tires may wear faster.

There will be a loss of stability.

The life of the machine will be reduced.

Braking performance may be reduced.

Use the correct size bucket for the type and density of material being handled. For safe handling of materials and avoiding machine damage, the attachment (or bucket) should handle a full load without going over the Loader lift capacity of the compact tractor equipped with the correct rear ballast and the tires with the correct load rating. 

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ATTACHMENTS (CONT’D) Installing And Removing The Attachment (Bob-Tach) NOTE: Make sure loader is properly installed on the compact tractor with the correct pins and hardware. (See Installing Loader Mounting Brackets on Page 110.) (See Installing The Loader To The Compact Tractor on Page 114.)

Figure 73

WARNING •

• •

AVOID INJURY OR DEATH Secure the attachment to the loader and make sure the Bob-Tach levers are fully engaged in the locked position.

Secure the loader to the compact tractor and install all the pins and hardware.

When the loader is removed from the compact tractor, keep the attachment secured to the loader.

P-41502

Pull the Bob-Tach levers up until they are fully raised (wedges fully raised) [Figure 73].

Enter the compact tractor and perform the PRESTARTING PROCEDURE. (See PRE-STARTING PROCEDURE on Page 61.)

W-2736-0608

Installing

Start the engine and release the parking brake.

NOTE: The illustrations and instructions provided explain how to install a bucket attachment on to the machine. Follow these same instructions if you are installing different attachments such as a grapple, pallet forks, etc.

Figure 74

The attachment mounting frame for the attachment has a top flange that is designed to receive the top edge of the Bob-Tach and the lower part of the frame is designed to receive the Bob-Tach wedges.

Always inspect the compact tractor's Bob-Tach and the attachment mounting frame before installation. See the compact tractor's Operation & Maintenance Manual.

(See DAILY INSPECTION on Page 60.)

B-23913A

Lower the loader arms and tilt the Bob-Tach forward.

Drive the compact tractor slowly forward until the top edge of the Bob-Tach is completely under the top flange of the attachment mounting frame [Figure 74].

NOTE: Be sure the Bob-Tach levers do not hit the attachment.

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ATTACHMENTS (CONT’D) Installing And Removing The Attachment (Bob-Tach) (Cont’d) Installing (Cont’d)

Figure 76

Figure 75

B-23919

Push down on the Bob-Tach levers until they are fully engaged in the locked position [Figure 76] (wedges fully extended through the attachment mounting frame holes).

B-23915

Tilt the Bob-Tach backward until the attachment is slightly off the ground [Figure 75]. This will cause the attachment mounting frame to fit up against the front of the Bob-Tach.

Figure 77

1

1

NOTE: When leaving the operator’s seat to install an attachment, tilt the attachment until it is slightly off the ground.

Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page 65.)

WARNING

NA15608

Both levers must contact the frame (Item 1) [Figure 77] as shown when locked.

AVOID INJURY OR DEATH Before you leave the operator’s seat: • • • • •

Fully lower the loader arms, put the attachment flat on the ground (if equipped).

Fully lower the implement(s) to the ground (if equipped).

Lock brake pedals together (if equipped) and engage the parking brake.

Place all controls in neutral.

Stop the engine, unfasten the seat belt and remove the key.

If the levers do not engage in the locked position, see your Bobcat dealer for maintenance.

W-3039-0719

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ATTACHMENTS (CONT’D) Installing And Removing The Attachment (Bob-Tach) (Cont’d) Installing (Cont’d)

Bucket Level Sight Gauge Figure 79

WARNING AVOID INJURY OR DEATH The Bob-Tach wedges must extend through the holes in the attachment mounting frame. Levers must be fully down and locked. Failure to secure wedges can allow attachment to come off.

2

1

W-2715-0208

Figure 78

P140104

To assist the operator to know when the bucket is level with the ground, the loader is equipped with a sight gauge on the right loader arm.

Bob-Tach wedge must must Bob-Tach wedge contact lower edge edge contact the the lower of attachment of thethe attachment mounting mounting frame frame hole. hole.

When the bucket is level to the ground, the rod (Item 1) and the tube (Item 2) [Figure 79] is flush.

Tires

P-79780

The wedges must extend through the holes in the mounting frame of the attachment, securely fastening the attachment to the Bob-Tach [Figure 78].

Tires with the correct load rating will need to be installed on the compact tractor for proper loader operation. (See Tires on Page 196.)

Connect the auxiliary hydraulic hoses (if applicable).

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ATTACHMENTS (CONT’D) Installing And Removing The Attachment (Bob-Tach) (Cont’d) Figure 80

WARNING AVOID INJURY OR DEATH Before you leave the operator’s seat: • • • • •

Fully lower the loader arms, put the attachment flat on the ground (if equipped).

Fully lower the implement(s) to the ground (if equipped).

Lock brake pedals together (if equipped) and engage the parking brake.

Place all controls in neutral.

Stop the engine, unfasten the seat belt and remove the key.

B-23916

Pull the Bob-Tach levers all the way up [Figure 80] until they are fully raised (wedges fully raised).

W-3039-0719

Removing

WARNING

Always park on flat level ground.

Bob-Tach levers have spring tension. Hold lever tightly and release slowly. Failure to obey warning can cause injury.

Fully lower the loader arms and put the attachment flat on the ground. Lower or close the hydraulic equipment (if equipped).

W-2054-1285

NOTE: In muddy conditions or to prevent the attachment from freezing to the ground, put the attachment on planks or blocks before removing the attachment from the machine.

Enter the compact tractor and perform the PRESTARTING PROCEDURE. (See PRE-STARTING PROCEDURE on Page 61.)

Start the engine and release the parking brake.

Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page 65.)

Figure 81

Disconnect attachment hydraulic lines, if applicable, from the compact tractor. (See Relieve Hydraulic Oil Pressure (Joystick Control Lever) on Page 49.)

B-23914

Tilt the Bob-Tach forward and drive the compact tractor backward, away from the attachment [Figure 81].

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IMPLEMENT Choosing The Correct Implement NOTE: Warranty is void if non-approved implements are used.

Exceeding the Three-Point Hitch lift capacity can cause the following problems:

Steering and braking can be affected by the implement.

Always install the correct ballast. Do not exceed the Three-Point Hitch lift capacities or machine towing capacities. (See Three-Point Hitch Specifications on Page 190.)

1.

2.

3.

4.

5.

The dealer can identify, for each model, the implements and ballast approved by Bobcat. The implements are approved for Three-Point Hitch lift capacity and machine towing capacity.

Steering may be difficult.

Tires may wear faster.

There will be a loss of stability.

The life of the machine will be reduced.

Braking performance may be reduced.

WARNING

For Three-Point Hitch lift capacity, (See Three-Point Hitch Specifications on Page 190.)

Never use attachments, implements or buckets which are not approved by the Bobcat Company.

Attachments, implements and buckets for safe loads of specified densities are approved for each model.

Unapproved attachments, implements and buckets can cause injury or death.

The Three-Point Hitch lift capacity is determined by using the proper front ballast.

W-2709-0108

WARNING • • • • •

AVOID INJURY OR DEATH Use ROPS and fasten the seat belt.

Install the correct ballast (if required).

Never modify equipment. Never use unapproved implements or attachments.

Operate the compact tractor from the operator’s seat only.

Keep bystanders away. Never carry riders.

W-2807-1110

WARNING •

• • •

AVOID INJURY OR DEATH Steering and braking can be affected by the loader attachment, implements, front wheel assist and the rear differential lock. Always install the correct ballast. Do not exceed the Loader or Three-Point Hitch lift capacities.

Always carry loads low. Slow down when turning.

Always lock brake pedals together (if equipped) for road travel.

Make sure that the brakes are adjusted correctly so the compact tractor does not pull to one side when braking.

W-2558-0719

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IMPLEMENT (CONT’D) Installing And Removing Pull Type Implements Installing

Figure 82

NOTE: Before installing or using any implement, read and understand the implement Operation & Maintenance Manual.

Ballast may need to be added to the front of the compact tractor for proper operation when three-point hitch and pull type implements are installed. (See BALLAST (OPTIONAL) on Page 89.) and (See Three-Point Hitch Specifications on Page 190.)

Remove the mid-mount implement (if equipped). (See Installing And Removing The Mid-PTO on Page 87.)

Remove the three-point implement (if equipped). (See Installing And Removing Three-Point Hitch Mounted Implements on Page 77.)

Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page 65.)

P140288

Adjust or remove the three-point lower links, as necessary, for clearance for the pull type implement so lower links do not interfere with any components. (See THREE-POINT HITCH on Page 54.)

Adjust the hitch of the implement to match the height of the compact tractor hitch. See the implement Operation & Maintenance Manual for details.

NOTE: Remove the three-point hitch lower links or raise the lower links, as needed, for pull type implement clearance. If raised, lock the lower links by using the three-point hitch lowering speed / lock valve. (See Three-Point Hitch Lowering Speed / Lock Valve on Page 55.)

WARNING AVOID INJURY OR DEATH Rear overturn can occur if loads are improperly hitched above the drawbar.

Pull from the drawbar or the three-point hitch lower links only.

W-2581-0707

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IMPLEMENT (CONT’D)

Figure 83

Installing And Removing Pull Type Implements (Cont’d) Installing (Cont’d) 1

Enter the compact tractor and perform the PRESTARTING PROCEDURE. (See PRE-STARTING PROCEDURE on Page 61.)

2

Start the engine and release the parking brake.

Drive the compact tractor to the implement.

P132865

WARNING

Connect the implement to the drawbar using a low profile hitch pin (Item 1). The hitch pin should be long enough to go through the hitch on the implement. Install a retainer pin (Item 2) [Figure 83].

ACCIDENTAL MACHINE MOVEMENT CAN CAUSE INJURY OR DEATH • Keep bystanders away when connecting implement.

• If using a second person to help connect implement, to not stand between tractor and implement while tractor is moving.

• Keep bystanders away.

Figure 84

W-2620-1104

Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page 65.)

1

WARNING AVOID INJURY OR DEATH Before you leave the operator’s seat: • • • • •

B-23639A

Fully lower the loader arms, put the attachment flat on the ground (if equipped).

Fully lower the implement(s) to the ground (if equipped).

Lock brake pedals together (if equipped) and engage the parking brake.

Place all controls in neutral.

Stop the engine, unfasten the seat belt and remove the key.

Connect the implement safety chain (Item 1) [Figure 84] to the compact tractor. Allow no more slack in the chain than is necessary for turning. (See Safety Chains on Page 96.)

IMPORTANT

W-3039-0719

• • •

Use only approved safety chains when towing equipment.

See your implement or attachment dealer for safety chains for your equipment.

Replace safety chains that are broken, stretched or damaged.

I-2235-0907

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IMPLEMENT (CONT’D) Installing And Removing Pull Type Implements (Cont’d) Installing (Cont’d)

WARNING

Figure 85

BRACKET EXAMPLE

•

• • •

MS2039

AVOID INJURY OR DEATH Disengage the PTO (rear and mid), engage the parking brake, stop the engine and make sure all rotating components are completely stopped before connecting, disconnecting, adjusting or cleaning any PTO driven equipment.

Always keep PTO shields and all guards in place when using PTO driven equipment.

Disengage PTO (rear and mid) for road travel.

Keep hands, feet and clothing away.

W-2568-0907

If the implement requires remote hydraulic operation or an electrical harness, connect the hoses to the remote hydraulic couplers or the harness to the rear electrical connector. (See REAR AUXILIARY HYDRAULICS on Page 50.)

Secure hoses and wiring (if applicable) to prevent damage. The illustration in [Figure 85] shows an example of a hose guide bracket on an implement.

IMPORTANT To prevent hose damage caused by dragging on the ground, rubbing, pinching or PTO entanglement: • Support attachment and implement hydraulic hoses using available hose guides or supports.

• Contact your implement or attachment dealer for available hose guides or supports.

I-2230-0907

If the implement requires PTO operation, connect the PTO driveline to the implement PTO shaft and the compact tractor rear-PTO shaft. (See Installing And Removing The Rear-PTO on Page 84.)

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IMPLEMENT (CONT’D) Installing And Removing Pull Type Implements (Cont’d)

WARNING

WARNING

AVOID INJURY OR DEATH Before you leave the operator’s seat: • • • • •

•

Fully lower the loader arms, put the attachment flat on the ground (if equipped).

Fully lower the implement(s) to the ground (if equipped).

Lock brake pedals together (if equipped) and engage the parking brake.

Place all controls in neutral.

Stop the engine, unfasten the seat belt and remove the key.

• • •

AVOID INJURY OR DEATH Disengage the PTO (rear and mid), engage the parking brake, stop the engine and make sure all rotating components are completely stopped before connecting, disconnecting, adjusting or cleaning any PTO driven equipment.

Always keep PTO shields and all guards in place when using PTO driven equipment.

Disengage PTO (rear and mid) for road travel.

Keep hands, feet and clothing away.

W-2568-0907

W-3039-0719

Remove the front ballast from the compact tractor (if equipped).

Removing Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page 65.)

Make sure the PTO driveline and all rotating components have come to a complete stop before exiting the compact tractor (if applicable).

Block the wheels of the implement to keep it from moving (if applicable).

Disconnect the hydraulic hoses or electrical connections (if applicable). (See REAR AUXILIARY HYDRAULICS on Page 50.)

Disconnect the PTO driveline (if applicable) from the compact tractor. (See Installing And Removing The RearPTO on Page 84.)

Remove the safety chain (Item 1) [Figure 84].

Remove the drawbar hitch pin (Item 1) and retainer pin (Item 2) [Figure 83].

Place a block of wood on the ground and lower the hitch of the implement onto the block of wood. (In freezing conditions; park the implement on planks or blocks to prevent the implement from freezing to the ground.)

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IMPLEMENT (CONT’D) Installing And Removing Three-Point Hitch Mounted Implements The three-point hitch is classified as a Category 1 ThreePoint Hitch.

Figure 86

Installing NOTE: Before installing or using any implement, read and understand the implement Operation & Maintenance Manual.

Ballast may need to be added to the front of the compact tractor for proper operation when three-point hitch and pull type implements are installed. (See BALLAST (OPTIONAL) on Page 89.) and (See Three-Point Hitch Specifications on Page 190.)

2 2 3

WARNING AVOID INJURY OR DEATH Warnings and instructions in this manual and on the machine are for your protection.

1

Failure to follow the warnings and instructions can cause serious injury or death.

P140288B

Move the drawbar (Item 1) [Figure 86] to the storage position or remove the drawbar (if necessary) so that the drawbar does not interfere with raising and lowering the implement. (See DRAWBAR on Page 52.)

W-2621-1104

Remove the mid-mount implement. (See Installing And Removing The Mid-PTO on Page 87.)

The three-point hitch lower links (Item 2) [Figure 86] must be wide enough to clear the implement mounting pins.

Adjust the sway bar (Item 3) (both sides) and move the two lower links (Item 2) [Figure 86] (as needed). (See Sway Bar Adjustment on Page 83.)

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IMPLEMENT (CONT’D) Installing And Removing Three-Point Hitch Mounted Implements (Cont’d) Installing (Cont’d)

Figure 88

WARNING AVOID INJURY OR DEATH Before backing the compact tractor, look in all directions and make sure no bystanders are in the work area. Do not allow anyone between the compact tractor and the implement when backing up to the implement for installation.

1

W-2570-0807

2 3

P140310

Figure 87 Install the lower link (Item 1) on the implement pin (Item 2) (both sides). Install the retainer pin (Item 3) [Figure 88] (both sides). The implement can be leveled side to side by adjusting the right lift link. (See Lifting Link Adjustment on Page 82.)

3 5 1

The sway bar pins can be removed to help with the installation of the lower links to the implement pins. (See Sway Bar Adjustment on Page 83.)

4

Start the engine and release the parking brake. (See PRE-STARTING PROCEDURE on Page 61.)

5 2

Move the compact tractor backward, with the implement on the ground, until the lower links (Item 1) [Figure 88] lock into the operating position.

6 P140309A

Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page 65.)

Enter the compact tractor and perform the PRESTARTING PROCEDURE. (See PRE-STARTING PROCEDURE on Page 61.) Start the engine and release the parking brake.

WARNING

Drive the compact tractor to the implement and align the lower links (Item 1) with the implement lower mounting pins (Item 2) [Figure 87] (both sides).

AVOID INJURY OR DEATH Keep fingers and hands out of pinch points when installing and removing implement or attachment.

W-2571-1212

Use the three-point hitch position lever (Item 3) or the remote three-point hitch position lever (Item 4) [Figure 87] (remote lever located at the right rear of the compact tractor) to align the height of the lower links to the implement mounting pins.

WARNING

Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page 65.)

•

The lower links can be extended, press on the link lever (Item 5) and extending the lower links (Item 6) [Figure 87] to align with the implement pins. (See Extendable Lower Link Adjustment on Page 83.)

• •

CRUSHING CAN CAUSE SERIOUS INJURY OR DEATH Keep arms and feet away from implement while raising and lowering.

Do Not stand between the compact tractor and implement.

Move the three-point hitch position lever slowly.

W-2748-0708

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IMPLEMENT (CONT’D) Installing And Removing Three-Point Hitch Mounted Implements (Cont’d) Installing (Cont’d)

Figure 91

Figure 89 BRACKET EXAMPLE 1

MS2039

If the implement requires remote hydraulic operation or an electrical harness, connect the hoses to the remote hydraulic quick couplers or the harness to the rear electrical connector.

(See REAR AUXILIARY HYDRAULICS on Page 50.)

P140311

Secure hoses and wiring (if applicable) to prevent damage. The illustration in [Figure 91] shows an example of a hose guide bracket on an implement.

Remove the top link (Item 1) [Figure 89] from the storage position.

Figure 90

IMPORTANT

3

To prevent hose damage caused by dragging on the ground, rubbing, pinching or PTO entanglement: • Support attachment and implement hydraulic hoses using available hose guides or supports.

• Contact your implement or attachment dealer for available hose guides or supports.

I-2230-0907

1 2

If the implement requires PTO operation, connect the PTO driveline between the implement PTO shaft and the compact tractor rear-PTO shaft. (See Installing And Removing The Rear-PTO on Page 84.)

P140312

Lower the top link (Item 1) [Figure 90] until it aligns with the implement upper mounting hole.

WARNING

Install the pin (Item 2) and retainer pin (Item 3) [Figure 90].

•

The implement can be leveled front to back by adjusting the top link. (See Top Link Adjustment on Page 82.)

The implement side to side sway will need to be adjusted.

(See Sway Bar Adjustment on Page 83.)

• • •

AVOID INJURY OR DEATH Disengage the PTO (rear and mid), engage the parking brake, stop the engine and make sure all rotating components are completely stopped before connecting, disconnecting, adjusting or cleaning any PTO driven equipment.

Always keep PTO shields and all guards in place when using PTO driven equipment.

Disengage PTO (rear and mid) for road travel.

Keep hands, feet and clothing away.

W-2568-0907

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IMPLEMENT (CONT’D) Installing And Removing Three-Point Hitch Mounted Implements (Cont’d) Removing

Figure 92

Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page 65.)

2

Make sure the PTO driveline and all rotating components have come to a complete stop before exiting the compact tractor (if applicable).

1

Block the wheels of the implement to keep it from rolling (if applicable).

JACK EXAMPLE

WARNING • • •

B-24951

CRUSHING CAN CAUSE SERIOUS INJURY OR DEATH Keep arms and feet away from implement while raising and lowering.

Do Not stand between the compact tractor and implement.

Move the three-point hitch position lever slowly.

Lower the implement to the ground. Use an approved jack (Item 1) [Figure 92] to support the implement (if equipped) or block the implement. (In freezing conditions, place the implement on blocks or planks to keep the implement from freezing to the ground.)

Disconnect the hydraulic hoses or electrical connections (if applicable). (See REAR AUXILIARY HYDRAULICS on Page 50.)

W-2748-0708

Disconnect the PTO driveline (if applicable) and install the PTO driveline into the storage area (Item 2) [Figure 92] (if equipped). (See Installing And Removing The Rear-PTO on Page 84.)

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IMPLEMENT (CONT’D) Installing And Removing Three-Point Hitch Mounted Implements (Cont’d) Removing (Cont’d)

Figure 95

Figure 93 1

3 2

3

1

2

P140310 P140312

Remove the retainer pins (Item 1) from the implement pins (Item 2) [Figure 95] (both sides).

Remove the retainer pin (Item 1) and pin (Item 2) [Figure 93].

Move the lower links (Item 3) out from the implement pins (Item 2) [Figure 95] (both sides). (See Sway Bar Adjustment on Page 83.)

Remove the top link (Item 3) [Figure 93] from the implement.

Figure 96 Figure 94

1

2

P140311

Enter the compact tractor and perform the PRESTARTING PROCEDURE. (See PRE-STARTING PROCEDURE on Page 61.) Start the engine and release the parking brake.

Place the top link (Item 1) into the storage position bracket (Item 2) [Figure 94].

Slowly drive the compact tractor away from the implement [Figure 96].

Remove the front ballast from the compact tractor (if equipped).

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IMPLEMENT (CONT’D) Lifting Link Adjustment

Top Link Adjustment

Figure 97

Figure 98

3

1

2

2

1 3 P140312

The top link (Item 1) [Figure 98] is used to adjust the front to back level of the implement.

P140362

The right lift link (Item 1) [Figure 97] is used to adjust the side to side level of the implement.

Loosen the lock nut (Item 2) and use the wrench if necessary to turn the top link nut (Item 3 [Figure 98] to lengthen or shorten the top link.

Raise the handle lock (Item 2) and rotate the handle (Item 3) [Figure 97] to raise and lower the right lift link.

Turn clockwise to lengthen the counterclockwise to shorten top link.

Turn clockwise to lengthen link, turn counterclockwise to shorten link.

After the implement has been leveled, tighten the lock nut (Item 2) [Figure 98].

top

link,

turn

After the implement has been leveled, rotate the handle (Item 3) to position it down and lower the handle lock (Item 2) [Figure 97] down to secure the lift link in the selected position.

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IMPLEMENT (CONT’D) Sway Bar Adjustment

Extendable Lower Link Adjustment

Figure 99

Figure 100 2

1

2 1 P132873

With the extendable lower links (Item 1) [Figure 100], the links can be extended for ease of connecting to the implement.

P140362

The sway bars (Item 1) [Figure 99] (both sides) are used to adjust the amount the implement can move side to side.

Press down on the lever (Item 2) and pull out on the extendable link (Item 2) [Figure 100].

Remove the pin (Item 2) from both sway bars (Item 1) [Figure 99].

Figure 101

Adjust the sway bars. (See the implement Operation & Maintenance Manual to determine the correct sway bar adjustment recommended for your implement.)

There are multiple holes in the sway bar to use for the best position of the sway bars. After the sway bars have been set, install the pin (Item 2) [Figure 99] into the best aligned hole in the sway bar.

1

NOTE: When adjusting the sway bars with an implement installed, the implement will need to be raised slightly off of the ground.

2 3

P132874

Align the lower link (Item 1) mounting hole to the implement mounting pins (Item 2). Install the retaining pins (Item 3) [Figure 101] (both sides).

After the implement is securely connected to the compact tractor, the lower links will need to be returned to the operating position.

Perform the pre-starting procedure.

STARTING PROCEDURE on Page 61.)

(See

PRE-

Drive the compact tractor backward, with the implement on the ground, until the lower links lock into the operating position.

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POWER TAKE-OFF (PTO)

Figure 102

Installing And Removing The Rear-PTO The compact tractor is factory equipped with a rear-PTO. An optional mid-PTO is available.

The rear-PTO has a 540 rpm PTO shaft.

WARNING • • • • • •

•

• •

•

1

AVOID INJURY OR DEATH Do NOT exceed the rated implement PTO speed.

Stay clear of rotating driveline.

Keep bystanders away.

Keep hands, feet, clothing and long hair away.

Keep PTO shields and all guards in place.

Disengage PTO (rear and mid), engage the parking brake, stop the engine and make sure all rotating components are stopped before exiting compact tractor.

If using the compact tractor rear-PTO in a stationary application; install blocks in front of and behind the rear tires and keep away from the PTO driveline when in use. Walk around the equipment, do not step over, lean across or crawl under a rotating driveline.

Do NOT service the compact tractor or implement with the PTO (rear or mid) engaged.

Do NOT service the implement in a raised position unless properly blocked and with all rotating components stopped.

Disengage PTO (rear and mid) for road travel.

P140314

The rear-PTO shaft cover (Item 1) [Figure 102] is threaded onto the tractor.

Turn the cover counterclockwise to remove.

NOTE: Reinstall the PTO shaft cover whenever the PTO is not being used.

Adjust or remove the lower links, as necessary, for clearance for the pull type implement so it does not interfere with any three-point hitch components. (See THREE-POINT HITCH on Page 54.)

NOTE: Remove the three-point hitch links or raise the three-point hitch links, as needed, for pull type implement clearance. If raised, lock the three-point hitch lowering speed / lock valve so that the lower links can not be lowered.

(See Three-Point Hitch Lowering Speed / Lock Valve on Page 55.)

W-2579-0907

Installing If using a three-point hitch type implement, remove the drawbar if necessary, so it does not interfere with any three-point hitch components. (See DRAWBAR on Page 52.)

Install the implement to the compact tractor. (See Installing And Removing Pull Type Implements on Page 73.) or (See Installing And Removing Three-Point Hitch Mounted Implements on Page 77.)

Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page 65.)

IMPORTANT

Make sure the PTO driveline and all rotating components have come to a complete stop before exiting the compact tractor (if applicable).

Improper hitch installation can cause PTO driveline damage.

• Do not modify the hitch or use an unapproved hitch.

• Make sure PTO driveline is of adequate length and that u-joints are in the correct phase.

I-2249-0807

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POWER TAKE-OFF (PTO) (CONT’D)

Figure 103

Installing And Removing The Rear-PTO (Cont’d) 1

Installing (Cont’d)

WARNING •

• • •

AVOID INJURY OR DEATH Disengage the PTO (rear and mid), engage the parking brake, stop the engine and make sure all rotating components are completely stopped before connecting, disconnecting, adjusting or cleaning any PTO driven equipment.

Always keep PTO shields and all guards in place when using PTO driven equipment.

Disengage PTO (rear and mid) for road travel.

Keep hands, feet and clothing away.

P-80982

Use the correct PTO driveline for use with the compact tractor rear-PTO shaft and the implement PTO shaft.

(See Power Take-Off (PTO) System (Rear-PTO) on Page 194.)

W-2568-0907

Connect the PTO driveline (Item 1) [Figure 103] to the rear-PTO shaft of the compact tractor and the PTO shaft of the implement. Make sure it is securely connected by pushing and pulling on the driveline. See your implement Operation & Maintenance Manual for additional information.

WARNING DRIVELINE ENTANGLEMENT OR OVERSPEEDING PTO CAN CAUSE SERIOUS INJURY OR DEATH •

•

•

NOTE: The rear-PTO driveline must have a means to retain it to the PTO shaft on both the compact tractor and the implement.

DO NOT install an adapter between the machine PTO shaft and implement / attachment PTO driveline.

An adapter can extend the driveline universal joint and connecting yoke beyond the PTO shields.

An adapter can overspeed the implement / attachment PTO causing driveline or implement / attachment damage.

WARNING • • • •

W-2799-0812

AVOID INJURY OR DEATH Keep PTO shields and all guards in place.

Keep away from moving parts.

Keep bystanders away.

Do NOT exceed 540 rear-PTO RPM or 2000 midPTO RPM. W-2659-0907

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POWER TAKE-OFF (PTO) (CONT’D) Installing And Removing The Rear-PTO (Cont’d) Removing Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page 65.)

Make sure the PTO driveline and all rotating components have come to a complete stop before exiting the compact tractor.

Figure 104

1

P-80982

Disconnect the PTO driveline (Item 1) [Figure 104] from the compact tractor rear-PTO shaft. See your implement Operation & Maintenance Manual for additional information.

WARNING •

• • •

AVOID INJURY OR DEATH Disengage the PTO (rear and mid), engage the parking brake, stop the engine and make sure all rotating components are completely stopped before connecting, disconnecting, adjusting or cleaning any PTO driven equipment.

Always keep PTO shields and all guards in place when using PTO driven equipment.

Disengage PTO (rear and mid) for road travel.

Keep hands, feet and clothing away.

W-2568-0907

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POWER TAKE-OFF (PTO) (CONT’D) Installing And Removing The Mid-PTO

Figure 105

The compact tractor is factory equipped with a rear-PTO and have an optional mid-PTO available.

The mid-PTO has a shaft speed of 2000 rpm.

WARNING 1 • •

AVOID INJURY OR DEATH Keep all shields and guards in place.

Do NOT exceed Mid-PTO speed of 2000 RPM. P140343

W-2636-0907

Remove the cover (Item1) [Figure 105] on the mid-PTO shaft.

WARNING •

• • •

NOTE: Reinstall the PTO shaft cover when the MidPTO is not being used.

Install the implement onto the compact tractor according to the instructions in the implement Operation & Maintenance Manual.

AVOID INJURY OR DEATH Disengage the PTO (rear and mid), engage the parking brake, stop the engine and make sure all rotating components are completely stopped before connecting, disconnecting, adjusting or cleaning any PTO driven equipment.

Always keep PTO shields and all guards in place when using PTO driven equipment.

Disengage PTO (rear and mid) for road travel.

Keep hands, feet and clothing away.

Figure 106

1

W-2568-0907

Installing Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page 65.)

P132875

Make sure the PTO driveline and all rotating components have come to a complete stop before exiting the compact tractor (if applicable).

Use the correct PTO driveline for use with the compact tractor mid-PTO shaft and the implement PTO shaft. (See Power Take-Off (PTO) System (Mid-PTO Optional) on Page 194.)

Block the wheels of the implement to keep it from moving (if applicable).

Connect the PTO driveline (Item 1) [Figure 106] to the compact tractor mid-PTO shaft. Make sure it is securely connected to both the compact tractor and the implement. Check the connection by pushing and pulling on the driveline See your implement Operation & Maintenance Manual for additional information.

Install blocks in front of and behind the rear tires on the compact tractor.

See your implement Operation & Maintenance Manual for detailed information on installing the implement.

NOTE: The mid-PTO driveline must have a means to retain it to the PTO shaft for both the compact tractor and the implement.

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POWER TAKE-OFF (PTO) (CONT’D) Installing And Removing The Mid-PTO (Cont’d) Figure 107

WARNING •

• • •

1

AVOID INJURY OR DEATH Disengage the PTO (rear and mid), engage the parking brake, stop the engine and make sure all rotating components are completely stopped before connecting, disconnecting, adjusting or cleaning any PTO driven equipment.

Always keep PTO shields and all guards in place when using PTO driven equipment.

Disengage PTO (rear and mid) for road travel.

Keep hands, feet and clothing away.

P132875

W-2568-0907

Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page 65.)

Disconnect the PTO driveline (Item 1) [Figure 107] from the compact tractor mid-PTO shaft. See your implement Operation & Maintenance Manual for additional information.

Make sure the PTO driveline and all rotating components have come to a complete stop before exiting the compact tractor.

Remove the implement from the compact tractor. See your implement Operation & Maintenance Manual for additional information.

Removing

Block the wheels of the implement to keep it from moving (if applicable).

Install blocks in front of and behind the rear tires on the compact tractor.

Disconnect the hydraulic hoses or electrical connections (if applicable). (See REAR AUXILIARY HYDRAULICS on Page 50.)

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BALLAST (OPTIONAL) Ballast may need to be added to the front or the rear of the compact tractor depending on the attachment or implement.

Front Ballast

Install the correct ballast on the compact tractor and do not exceed the Loader or Three-Point Hitch lift capacities.

Refer to the ballast chart for the correct application. (See Ballast (Front) on Page 190.)

If a loader is not installed on the compact tractor, then an optional front ballast kit can be installed.

The optional loader can be used as front ballast.

The front ballast kit contains a bracket and weights.

Install the front ballast bracket on the compact tractor.

Remove ballast when they are not needed. The additional weight will make steering more difficult, affect braking performance and increase wear on the tires.

Add the correct amount of front ballast. (See Ballast (Front) on Page 190.) See your Bobcat dealer for front ballast.

Always check and adjust tire air pressure when adding or removing weight.

IMPORTANT

WARNING •

• • •

Foam filled tires are NOT approved for use on the Compact Tractor. Axle damage may occur with foam filled tires. Warranty will be voided if foam filled tires are used on this machine.

AVOID INJURY OR DEATH Steering and braking can be affected by the loader attachment, implements, front wheel assist and the rear differential lock. Always install the correct ballast. Do not exceed the Loader or Three-Point Hitch lift capacities.

Always carry loads low. Slow down when turning.

Always lock brake pedals together (if equipped) for road travel.

Make sure that the brakes are adjusted correctly so the compact tractor does not pull to one side when braking.

I-2277-0608

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BALLAST (OPTIONAL) (CONT’D) Rear Ballast Rear Ballast Box

Rear Liquid Ballast A solution of water and calcium chloride can be used as a safe and economical ballast in the rear compact tractor tires. Both rear tires must be filled to 75% full if liquid ballast is used.

WARNING •

• • •

NOTE: Liquid ballast must be installed by a trained technician. Contact your local tire service store for installing or removing liquid ballast.

AVOID INJURY OR DEATH Steering and braking can be affected by the loader attachment, implements, front wheel assist and the rear differential lock. Always install the correct ballast. Do not exceed the Loader or Three-Point Hitch lift capacities.

Always carry loads low. Slow down when turning.

Always lock brake pedals together (if equipped) for road travel.

Make sure that the brakes are adjusted correctly so the compact tractor does not pull to one side when braking.

A water and calcium chloride mixture of 0,6 kg/liter (5.0 lb./U.S.gal) will not freeze solid at temperatures above 45°C (-50°F).

With the rear tire valve stem at the 12 o’clock position, fill tubeless tires to the valve stem level (75% full). Tubeless tires filled with less water and calcium chloride mixture would expose part of the rim and possibly cause corrosion. Fill the other rear tire with liquid ballast.

W-2558-0719

Tube type tires may be filled to any level below 90%.

Figure 108

NOTE: Do NOT add liquid ballast to the front tires.

IMPORTANT Foam filled tires are NOT approved for use on the Compact Tractor. Axle damage may occur with foam filled tires. Warranty will be voided if foam filled tires are used on this machine.

I-2277-0608

1 P140102

Install the ballast box (Item 1) [Figure 108] to the threepoint hitch. (See THREE-POINT HITCH on Page 54.)

Fill the ballast box (Item 1) [Figure 108] with the correct amount of weight.

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OPERATING PROCEDURE Operating Compact Tractor With Loader Installed

Operating Near An Edge Or Water Keep the compact tractor as far back from the edge as possible and the compact tractor wheels perpendicular to the edge so that if part of the edge collapses, the compact tractor can be moved back.

WARNING AVOID INJURY OR DEATH • Use ROPS and fasten the seat belt.

• Install the correct rear ballast.

• Do NOT exceed the Loader lift capacity.

• Check tire condition and proper air pressure.

• Use tires with the correct load rating.

Failure to obey warnings can cause the machine to rollover.

Always move the compact tractor back at any indication the edge may be unstable.

Operating With A Full Bucket And Rear Ballast Figure 109 LOADED BUCKET & REAR BALLAST

W-3043-0719

Inspect The Work Area Before beginning operation, inspect the work area.

Look for drop-offs or rough terrain. Have underground utility lines (gas, water, sewer, irrigation, etc.) located and marked.

Remove objects or other construction material that could damage the compact tractor or cause personal injury.

Always check ground conditions before starting your work:

Be aware of weather conditions that can affect ground stability.

•

Check for adequate traction if working on a slope.

B-23545A

WARNING

Look for signs of instability such as cracks or settlement.

•

GOING DOWN SLOPE

B-23544A

With a loaded bucket and rear ballast, go up or down the slope with the heavy end toward the top of the slope [Figure 109].

Check the loader mounting hardware torque after the first 30 minutes of use.

•

GOING UP SLOPE

• • • • • • •

Basic Operating Instructions When operating on a public road or highway, always follow local regulations. Slow Moving Vehicle (SMV) emblem or directional signals and hazard lights may be required.

MACHINE TIPPING OR ROLLOVER CAN CAUSE SERIOUS INJURY OR DEATH Keep the loader arms as low as possible.

Do not travel or turn with the loader arms up.

Turn on level ground. Slow down when turning.

Go up and down slopes, not across them.

Keep the heavy end of the machine uphill.

Do not overload the machine.

Check for adequate traction.

W-2666-1112

Always warm up the engine and hydrostatic system before operating the compact tractor.

Operate with the engine at full speed for maximum horsepower. Press the Travel Control Pedal or the engine speed control pedal only a small amount to start movement of the compact tractor.

New operators must operate the compact tractor in an open area without bystanders. Operate the controls until the compact tractor can be handled at an efficient and safe rate for all conditions of the work area.

When going up and down slopes, engage the Front Wheel Assist to increase traction. (See FRONT WHEEL ASSIST (4WD) SWITCH on Page 44.)

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OPERATING PROCEDURE (CONT’D) Operating With An Empty Bucket And Rear Ballast

WARNING WARNING • •

• • •

AVOID INJURY OR DEATH Steering and braking can be affected by the loader attachment, implements, front wheel assist and the rear differential lock. Always install the correct ballast. Do not exceed the Loader or Three-Point Hitch lift capacities.

Always carry loads low. Slow down when turning.

Always lock brake pedals together (if equipped) for road travel.

Make sure that the brakes are adjusted correctly so the compact tractor does not pull to one side when braking.

• • • • •

W-2558-0719

AVOID INJURY OR DEATH Do NOT lift or carry any person in the loader.

Keep bystanders away. Never carry riders.

Do NOT walk under or work under raised loader arms and attachments.

Never modify equipment or use unapproved attachments.

Operate the compact tractor and the loader from the compact tractor operator’s seat only.

Do not allow loader arms or attachment to contact electrical power lines.

When operating on public roads, use Slow Moving Vehicle (SMV) emblem, warning lights and other equipment as needed. Follow all local regulations.

W-2573-0907

Figure 110 EMPTY BUCKET & REAR BALLAST

GOING UP SLOPE

GOING DOWN SLOPE

B-23524A

B-23528A

When going up and down slopes, engage the Front Wheel Assist to increase traction. (See FRONT WHEEL ASSIST (4WD) SWITCH on Page 44.)

With an empty bucket and rear ballast, go up or down the slope with the heavy end toward the top of the slope [Figure 110].

Raise the bucket or attachment only high enough to avoid obstructions on rough ground.

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OPERATING PROCEDURE (CONT’D) Filling And Emptying The Bucket

Figure 114

Filling Figure 111 3 1

1 2 B-23526A

2 3

4

Slowly tilt the bucket backward (Item 3) and raise the loader arms (Item 2) [Figure 114] while driving into the material.

3 Drive backward away from the material.

2 4

WARNING

P140315

AVOID INJURY OR DEATH Do not handle large objects (such as round bales or posts) unless the loader is equipped with the proper attachment and the load is secured. Level bucket or attachment as load is being raised. Do not exceed the Loader lift capacity. Slow down when turning.

Carry the load low.

The joystick control lever is used for controlling the loader functions [Figure 111]. (See LOADER CONTROLS on Page 48.)

Figure 112 1

W-2589-0907

4

Emptying Keep the bucket low when moving to the area where you want to dump the material.

Move the compact tractor slowly to the dump area.

Figure 115

B-23529A

Lower the loader arms all the way (Item 1) and tilt the bucket forward (Item 4) [Figure 112] until the cutting edge is on the ground. Drive slowly forward to push the bucket slightly into the material.

4 Figure 113 2 B-23541A

15° Max

While raising the loader arms (Item 2), tilt the bucket forward (Item 4) [Figure 115] to keep the bucket level and help prevent material from falling off the back of the bucket.

B-26838A

Drive forward slowly until the bucket is over the top of the truck or bin.

NOTE: To avoid damage to the loader or bucket while scraping forward, position the bucket level or less than 15° below level.

Tilt the bucket all the way forward (Item 4) [Figure 115] to empty the bucket.

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OPERATING PROCEDURE (CONT’D) Leveling The Ground Using Float

Backfilling

Figure 116

Figure 118 1A

1

1

4 4

B-23543A

2

B-23548A

Lower the loader arms (Item 1) [Figure 118] and put the cutting edge of the bucket on the ground (Item 4) [Figure 118]. Drive forward to the edge of the hole to push the material into the hole.

Raise the loader arms (Item 2) and tilt the bucket forward (Item 4) [Figure 116].

Push the joystick control lever all the way forward (Item 1A) [Figure 116] until it locks into detent position to engage the float. The loader arms will slowly lower.

Tilt the bucket forward (Item 4) [Figure 118] as soon as it is past the edge of the hole.

Figure 117

If necessary, raise the loader arms to empty the bucket.

40° Max

B-26838B

NOTE: To avoid damage to the loader or bucket while leveling in reverse, position the bucket level or less than 40° below level.

Drive backward to level loose material.

Pull the joystick control lever backward (Item 2) [Figure 116] to unlock the loader arms from the float position.

IMPORTANT Never drive forward when the hydraulic control for the loader arms are in float position.

I-2268-0807

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OPERATING PROCEDURE (CONT’D) Towing Equipment With The Compact Tractor

WARNING

WARNING •

AVOID INJURY OR DEATH Rear overturn can occur if loads are improperly hitched above the drawbar.

Pull from the drawbar or the three-point hitch lower links only.

• •

W-2581-0707

•

AVOID INJURY OR DEATH Steering and braking can be affected by the loader attachment, implements, front wheel assist and the rear differential lock. Always install the correct ballast. Do not exceed the Loader or Three-Point Hitch lift capacities.

Always carry loads low. Slow down when turning.

Always lock brake pedals together (if equipped) for road travel.

Make sure that the brakes are adjusted correctly so the compact tractor does not pull to one side when braking.

W-2558-0719

Make sure the hitch coupler is of adequate capacity for the load being towed. Only use the drawbar that was supplied with the compact tractor.

Read and understand the implement Operation & Maintenance Manual and the compact tractor Operation & Maintenance Manual prior to installing or using any implement.

Do not tow a vehicle or trailer on public streets or highways.

Do not allow riders in a trailer or implement being towed.

Install the implement on the compact tractor. (See Installing And Removing Pull Type Implements on Page 73.)

New operators must operate the compact tractor in an open area without bystanders. Operate the controls until the compact tractor can be handled at a efficient and safe speed for all conditions of the work area.

Always inspect the compact tractor and the implement before use. Inspect for damaged or loose parts, damaged or missing PTO shields and guards.

Avoid sudden starts, sudden stops, and tight turns when towing. Slow down when driving on wet, slippery or rough terrain. Allow for additional stopping distance when towing loads.

Do not exceed the towing capacity or the trailer hitch tongue weight capacity of the compact tractor. If needed install the correct front ballast.

Avoid stopping on a slope when towing. If you must stop on a slope, avoid sudden starts or rolling backward and stopping suddenly.

Slow down when towing implements downhill by reducing travel speed with the travel control pedal or pressing the brake pedals as necessary.

Always park towed implements on flat level ground.

Before beginning operation, inspect the work area for unsafe conditions.

Look for drop-offs or rough terrain. Have underground utility lines (gas, water, sewer, irrigation, etc.) located and marked.

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OPERATING PROCEDURE (CONT’D) Towing Equipment With The Compact Tractor (Cont’d)

Safety Chains Figure 119

Remove objects or other construction material that could damage the compact tractor or cause personal injury.

When operating on a public road or highway, always follow local regulations. For example: Slow Moving Vehicle (SMV) emblem or directional signals and hazard / flasher lights may be required.

Always warm up the engine and hydrostatic system before operating the compact tractor.

Check for safe operating speed, safe stopping distances and braking characteristics that may be different with each type of implement. Know that when implements are installed, the compact tractor braking distance may increase.

B23848

When towing implements on a public roadway, use safety chains with a tensile strength equal to or greater than the gross weight of the unit being towed. This will control the implement in the event the hitch pin is lost during transportation [Figure 119].

WARNING • • • • •

AVOID INJURY OR DEATH Use ROPS and fasten the seat belt.

Install the correct ballast.

Never modify equipment or use unapproved implements.

Operate the compact tractor from the operator’s seat only.

Keep bystanders away. Never carry riders.

After the safety chains are installed between the implement and compact tractor frame, check for adequate safety chain length. Drive the compact tractor to the left and right to check that the chains do not dangle on the ground or become tight during the turn. If necessary, adjust safety chain length [Figure 119].

W-2667-0919

IMPORTANT • • •

Use only approved safety chains when towing equipment.

See your implement or attachment dealer for safety chains for your equipment.

Replace safety chains that are broken, stretched or damaged.

I-2235-0907

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OPERATING PROCEDURE (CONT’D) Operating The Three-Point Hitch Implement

When operating on a public road or highway, always follow local regulation. For example: Slow Moving Vehicle (SMV) Sign or directional signals and hazard / flasher lights may be required.

The three-point hitch is classified as a Category 1.

WARNING • • • • •

Always warm up the engine and hydrostatic system before operating the compact tractor.

Always inspect the compact tractor and the implement before use. Inspect for damaged or loose parts, damaged or missing PTO shields and guards.

AVOID INJURY OR DEATH Use ROPS and fasten the seat belt.

Install the correct ballast.

Never modify equipment or use unapproved implements.

Operate the compact tractor from the operator’s seat only.

Keep bystanders away. Never carry riders.

New operators must operate the compact tractor in an open area without bystanders. Operate the controls until the compact tractor can be handled at a efficient and safe speed for all conditions of the work area.

W-2667-0919

Check for safe operating speed, safe stopping distances and braking characteristics that may be different with each type of implement. Know that when implements are installed, the compact tractor braking distance may increase.

Read and understand the implement Operation & Maintenance Manual and the compact tractor Operation & Maintenance Manual prior to installing or using any implement.

Before beginning operation, inspect the work area for unsafe conditions.

Install the correct front ballast, (See Ballast (Front) on Page 190.)

Look for drop-offs or rough terrain. Have underground utility lines (gas, water, sewer, irrigation, etc.) located and marked.

WARNING •

• • •

Remove objects or other construction material that could damage the compact tractor or cause personal injury.

AVOID INJURY OR DEATH Steering and braking can be affected by the loader attachment, implements, front wheel assist and the rear differential lock. Always install the correct ballast. Do not exceed the Loader or Three-Point Hitch lift capacities.

Always carry loads low. Slow down when turning.

Always lock brake pedals together (if equipped) for road travel.

Make sure that the brakes are adjusted correctly so the compact tractor does not pull to one side when braking.

See the implement Operation & Maintenance Manual for the correct operating procedure for your implement.

W-2558-0719

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OPERATING PROCEDURE (CONT’D) Operating The Three-Point Hitch Implement (Cont’d)

Three-Point Hitch Draft Control

Install the three-point hitch implement on the compact tractor. (See Installing And Removing Three-Point Hitch Mounted Implements on Page 77.)

The three-point hitch draft control lever (Item 2) [Figure 120] is used to control the amount of force on the upper three-point hitch link to raise and lower the lift arms to maintain the selected wheel slip / engine torque. The draft control will slightly raise and lower the lift arms to adjust the digging depth to maintain the selected wheel slip / engine torque. Example: When using tillage equipment, the draft control will raise or lower the implement when the draft control sense the engine is lugging or engine speed is increasing and will raise or lower the lift arms until the wheel slip / engine torque is again to the selected draft control lever position.

Figure 120

RAISE LOWER

Through experience the operator will gain the knowledge to position the draft lever at the appropriate setting for the different types of implements that can benefit from using draft control.

1

2 P140269

Figure 121 RAISE

1

LOWER

P140310

Move the three-point hitch position lever (Item 1) [Figure 120] forward to lower the three-point hitch lower links (Item 1) [Figure 121].

Move the three-point hitch position lever (Item 1) [Figure 120] back to raise the three-point hitch lower links (Item 1) [Figure 121].

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OPERATING PROCEDURE (CONT’D) Safety Rules For PTO Operation

WARNING

WARNING • • • • • •

•

• •

•

AVOID INJURY OR DEATH Warnings and instructions in this manual and on the machine are for your protection.

AVOID INJURY OR DEATH Do NOT exceed the rated implement PTO speed.

Stay clear of rotating driveline.

Keep bystanders away.

Keep hands, feet, clothing and long hair away.

Keep PTO shields and all guards in place.

Disengage PTO (rear and mid), engage the parking brake, stop the engine and make sure all rotating components are stopped before exiting compact tractor.

If using the compact tractor rear-PTO in a stationary application; install blocks in front of and behind the rear tires and keep away from the PTO driveline when in use. Walk around the equipment, do not step over, lean across or crawl under a rotating driveline.

Do NOT service the compact tractor or implement with the PTO (rear or mid) engaged.

Do NOT service the implement in a raised position unless properly blocked and with all rotating components stopped.

Disengage PTO (rear and mid) for road travel.

Failure to follow the warnings and instructions can cause serious injury or death.

W-2621-1104

•

Keep all shields in place. Replace damaged or missing shields before operating.

•

Follow warnings and instructions on machine signs (decals). Replace damaged or missing decals.

•

Do not wear loose or bulky clothing around the PTO or other moving parts.

•

Keep bystanders away from PTO driven equipment, and never allow children near machines.

•

Read and understand the manuals for the PTO driven equipment and be aware of safe operating procedures and hazards that may not be readily apparent.

•

Always walk around equipment to avoid coming near a turning PTO driveline. Stepping over, leaning across or crawling under a turning PTO driveline can lead to entanglement.

•

Do not install an adapter between the machine PTO shaft and the implement PTO driveline.

•

Never overspeed the PTO. See implement Operation & Maintenance Manual for correct PTO speed.

•

Position the machine and implement hitch correctly to prevent driveline stress and separation.

•

Use caution when turning. Turning too sharp can cause driveline damage.

W-2579-0907

WARNING AVOID INJURY OR DEATH Before you leave the operator’s seat: • • • • •

Fully lower the loader arms, put the attachment flat on the ground (if equipped).

Fully lower the implement(s) to the ground (if equipped).

Lock brake pedals together (if equipped) and engage the parking brake.

Place all controls in neutral.

Stop the engine, unfasten the seat belt and remove the key.

WARNING DRIVELINE ENTANGLEMENT OR OVERSPEEDING PTO CAN CAUSE SERIOUS INJURY OR DEATH •

W-3039-0719

•

•

DO NOT install an adapter between the machine PTO shaft and implement / attachment PTO driveline.

An adapter can extend the driveline universal joint and connecting yoke beyond the PTO shields.

An adapter can overspeed the implement / attachment PTO causing driveline or implement / attachment damage.

W-2799-0812

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OPERATING PROCEDURE (CONT’D) Operating The Rear-PTO The compact tractor is factory equipped with a rear-PTO. An optional mid-PTO is available.

WARNING

The rear-PTO has a 540 rpm PTO shaft.

Read and understand the implement Operation & Maintenance Manual and the compact tractor Operation & Maintenance Manual prior to installing or using any implement.

• • • • • •

WARNING •

• • •

•

AVOID INJURY OR DEATH Steering and braking can be affected by the loader attachment, implements, front wheel assist and the rear differential lock. Always install the correct ballast. Do not exceed the Loader or Three-Point Hitch lift capacities.

Always carry loads low. Slow down when turning.

Always lock brake pedals together (if equipped) for road travel.

Make sure that the brakes are adjusted correctly so the compact tractor does not pull to one side when braking.

• •

•

W-2558-0719

AVOID INJURY OR DEATH Do NOT exceed the rated implement PTO speed.

Stay clear of rotating driveline.

Keep bystanders away.

Keep hands, feet, clothing and long hair away.

Keep PTO shields and all guards in place.

Disengage PTO (rear and mid), engage the parking brake, stop the engine and make sure all rotating components are stopped before exiting compact tractor.

If using the compact tractor rear-PTO in a stationary application; install blocks in front of and behind the rear tires and keep away from the PTO driveline when in use. Walk around the equipment, do not step over, lean across or crawl under a rotating driveline.

Do NOT service the compact tractor or implement with the PTO (rear or mid) engaged.

Do NOT service the implement in a raised position unless properly blocked and with all rotating components stopped.

Disengage PTO (rear and mid) for road travel.

W-2579-0907

When operating on a public road or highway, always follow local regulation. For example: Slow Moving Vehicle (SMV) emblem or directional signals and hazard / flasher lights may be required.

WARNING

Always inspect the compact tractor and the implement before use. Inspect for damaged or loose parts, damaged or missing PTO shields and guards.

AVOID INJURY OR DEATH When operating the machine: • Use ROPS and fasten the seat belt.

• Keep PTO shields and all guards in place.

• Do not wear seat belt if ROPS is down.

• Keep bystanders away. Never carry riders.

New operators must operate the compact tractor in an open area without bystanders. Operate the controls until the compact tractor can be handled at a efficient and safe speed for all conditions of the work area.

W-2660-0907

Check for safe operating speed, safe stopping distances and braking characteristics that may be different with each type of implement. Know that when implements are installed, the compact tractor braking distance increases.

Always lock the brake pedals together for road travel.

Before beginning operation, inspect the work area for unsafe conditions.

Look for drop-offs or rough terrain. Have underground utility lines (gas, water, sewer, irrigation, etc.) located and marked.

Remove objects or other construction material that could damage the compact tractor or cause personal injury.

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OPERATING PROCEDURE (CONT’D) Operating The Rear-PTO (Cont’d)

Figure 123

IMPORTANT Turning too tight when operating PTO driven equipment can cause damage to the PTO driveline.

• Make gradual turns.

• In some applications, it may be necessary to disengage the PTO before making the turn.

2

1

I-2259-0707

P140287

See the implement Operation & Maintenance Manual for the correct operating procedure for your implement.

NOTE: If equipped with the mid PTO, move the midPTO lever (Item 1) [Figure 122] to the disengaged (OFF) position before engaging the rear PTO.

NOTE: Some implements require minimum engine power for proper operation. See the implement Operation & Maintenance Manual specifications section for power requirements.

Push in and rotate the yellow PTO switch (Item 1) clockwise to engage the rear PTO. The icon (Item 2) [Figure 123] on the dash will be ON when the PTO is engaged.

Install the implement on the compact tractor. (See IMPLEMENT on Page 72.) and (See POWER TAKE-OFF (PTO) on Page 84.)

Perform the pre-starting procedure.

STARTING PROCEDURE on Page 61.)

(See

Increase the engine speed to the desired rpm specified for your implement.

PRE-

IMPORTANT

Start the engine. (See STARTING THE ENGINE on Page 63.)

•

Move the engine speed control lever to low engine speed.

To avoid start-up overload on PTO driveline, reduce engine speed to low idle when engaging the PTO. After PTO driveline is rotating, increase engine speed.

I-2275-0608

Figure 122

WARNING • • • •

1

AVOID INJURY OR DEATH Keep PTO shields and all guards in place.

Keep away from moving parts.

Keep bystanders away.

Do NOT exceed 540 rear-PTO RPM or 2000 midPTO RPM. W-2659-0907

P140280B

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OPERATING PROCEDURE (CONT’D) Operating The Rear-PTO (Cont’d)

Engaging The PTO For Stationary Applications

Figure 124

The rear-PTO can be operated without an operator seated at the operator's seat for stationary applications.

1. Install blocks in front of and behind the rear compact tractor tires.

2. Lock brake pedals together and engage the parking brake.

3. Place all controls in neutral.

1

4. Start the engine.

5. Engage the rear-PTO and set the correct PTO speed for your application.

6. Unfasten the seat belt and exit the compact tractor.

P140275A

Disengaging PTO For Stationary Applications Figure 126

Move the engine speed control lever (Item 1) [Figure 124] to increase engine speed to the correct rpm as indicated on the tachometer. This will cause the rearPTO shaft to rotate at 540 rpm.

Figure 125

2 2 1

1 P140287

Move the engine speed control [Figure 124] to the low idle position.

P140264

The tachometer (Item 1), located in the dash panel, has an icon (Item 2) [Figure 125] that shows the correct engine rpm to set the rear-PTO shaft speed at 540 rpm.

(Item

1)

Press in on the yellow PTO switch (Item 1) to the disengaged (OFF) position. The light (Item 2) [Figure 126] on the dash will turn OFF and the rear-PTO shaft will stop rotating.

NOTE: The maximum PTO speed for various implements may vary. See the implement Operation & Maintenance Manual for the maximum speed recommended for your implement.

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OPERATING PROCEDURE (CONT’D) Operating The Mid-PTO The compact tractor is factory equipped with a rear-PTO. An optional mid-PTO is available.

WARNING

The optional mid-PTO has a speed of 2000 rpm.

Read and understand the implement Operation & Maintenance Manual and the compact tractor Operation & Maintenance Manual prior to installing or using any implement.

• • • • • •

WARNING •

• • •

AVOID INJURY OR DEATH Steering and braking can be affected by the loader attachment, implements, front wheel assist and the rear differential lock. Always install the correct ballast. Do not exceed the Loader or Three-Point Hitch lift capacities.

Always carry loads low. Slow down when turning.

Always lock brake pedals together (if equipped) for road travel.

Make sure that the brakes are adjusted correctly so the compact tractor does not pull to one side when braking.

• •

•

AVOID INJURY OR DEATH Do NOT exceed the rated implement / attachment PTO speed.

Stay clear of rotating driveline.

Keep bystanders away.

Keep hands, feet, clothing and long hair away.

Keep PTO shields and all guards in place.

Disengage PTO (rear and mid), engage the parking brake, stop the engine and make sure all rotating components are stopped before exiting compact tractor.

Do NOT service the compact tractor or implement / attachment with the PTO (rear or mid) engaged.

Do NOT service the implement / attachment in a raised position unless properly blocked and with all rotating components stopped.

Disengage PTO (rear and mid) for road travel.

W-2697-1212

WARNING

W-2558-0719

When operating on a public road or highway, always follow local regulations. For example: Slow Moving Vehicle (SMV) Sign or directional signals and hazard / flasher lights may be required.

AVOID INJURY OR DEATH When operating the machine: • Use ROPS and fasten the seat belt.

• Keep PTO shields and all guards in place.

• Do not wear seat belt if ROPS is down.

• Keep bystanders away. Never carry riders.

Always inspect the compact tractor and the implement before use. Inspect for damaged or loose parts, damaged or missing PTO shields and guards.

W-2660-0907

New operators must operate the compact tractor in an open area without bystanders. Operate the controls until the compact tractor can be handled at a efficient and safe speed for all conditions of the work area.

Check for safe operating speed, safe stopping distances and braking characteristics that may be different with each type of implement. Know that when implements are installed, the compact tractor braking distance increases.

Always lock the brake pedals together for road travel.

Before beginning operation, inspect the work area.

Look for drop-offs or rough terrain. Have underground utility lines (gas, water, sewer, irrigation, etc.) located and marked.

Remove objects or other construction material that could damage the compact tractor or cause personal injury.

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OPERATING PROCEDURE (CONT’D) Operating The Mid-PTO (Cont’d)

WARNING

IMPORTANT •

To avoid start-up overload on PTO driveline, reduce engine speed to low idle when engaging the PTO. After PTO driveline is rotating, increase engine speed.

• • • •

I-2275-0608

AVOID INJURY OR DEATH Keep PTO shields and all guards in place.

Keep away from moving parts.

Keep bystanders away.

Do NOT exceed 540 rear-PTO RPM or 2000 midPTO RPM. W-2659-0907

Engaging PTO NOTE: Have rear-PTO shield, guards and cover installed before engaging the mid-PTO. Figure 127

1 P140280B

3

2 P140287

Reduce the engine speed to low idle.

Move the mid-PTO lever (Item 1) [Figure 127] upward to the engaged position.

Push in and turn the yellow PTO switch (Item 2) clockwise to engage the PTO. The light (Item 3) [Figure 127] in the dash will illuminate and both the midPTO shaft and the rear PTO shaft will start rotating.

Increase the engine speed to the desired rpm specified for your implement.

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OPERATING PROCEDURE (CONT’D) Operating The Mid-PTO (Cont’d) Disengaging PTO

Engaging PTO (Cont’d)

Figure 130

Figure 128

2

1 1 P140287

P140275A

Move the engine speed control lever (Item 1) [Figure 128] to increase engine speed to the correct rpm as indicated on the tachometer.

3

Figure 129

P140280B

Move the engine speed control [Figure 128] to the low idle position.

2 1

lever

(Item

1)

Push in on the yellow PTO switch (Item 1) to disengage, (OFF) position. The light (Item 2) [Figure 130] on the dash will turn OFF and the mid-PTO shaft will stop rotating Move the mid PTO lever (Item 3) [Figure 130] down fully to the disengaged (OFF) position.

P140264

The tachometer (Item 1), located in the dash panel, has an icon (Item 2) [Figure 129] that shows the correct engine rpm to set the mid-PTO shaft speed to 2000 rpm.

NOTE: The maximum PTO speed for various implements may vary. See the implement Operation & Maintenance Manual for the maximum speed recommended for your implement.

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TOWING THE COMPACT TRACTOR Procedure Towing Compact Tractor With Loader Installed If possible, slightly raise the attachment off of the ground.

The compact tractor will need to be towed backwards (if possible) to avoid the bucket (or attachment) from digging into the ground while towing.

IMPORTANT Never tow the compact tractor faster than 16 km/h (10 mph). Always have someone seated to steer and brake the towed compact tractor.

Use the towing procedure described but install the tow chain to the rear of the compact tractor and tow backwards.

Tow the compact tractor for short distances only.

I-2263-0910

Towing Compact Tractor With Implement Installed

NOTE: When the engine is not running, turning the steering wheel will require more effort. Power steering assist is not available when the engine is OFF.

If the engine can be started, slightly raise the implement off of the ground. The type of implement will determine which direction to tow the compact tractor.

Implements that dig into the ground will be difficult to tow and may require the implement to be disconnected from the compact tractor before towing. (Example: box blade or land scape rake.) If the implement must be removed before towing, use the procedure described previously and tow forward to get the compact tractor away from the implement.

Install a tow chain (or cable) to the front (for towing in the forward direction) or to the drawbar (for towing in the rearward direction).

The tow chain (or cable) must be rated at 1.5 times the weight of the compact tractor and implement / attachment. (See Performance on Page 193.)

NOTE: Do not connect the tow chain (or cable) to the loader, attachment or the implement, connect to the compact tractor only. The rated strength of the tow chain or cable must be rated at 1.5 times the weight of the entire towed load (compact tractor plus the attachment or implement installed). Add the weight of the compact tractor, the loader, the attachment and / or the implement together for the total machine weight to calculate the strength of the tow chain or cable needed.

Enter the compact tractor and fasten the seat belt. Move the PTO switch (if equipped), mid-PTO lever (if equipped) to the disengaged (OFF) position.

Disengage the front wheel assist.

Move the speed range lever to neutral (N).

Place all controls in neutral.

Disengage the parking brake, but leave the brake pedals locked together for slowing or stopping the compact tractor.

Always have an operator seated in the operator's seat to operate the steering and brakes while towing the compact tractor. Use ROPS and fasten seat belt. Engage the parking brake and stop the engine before leaving the machine.

If the compact tractor is equipped with a loader or has an implement attached and the engine cannot be started, tow the compact tractor using one of the following procedures:

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TRANSPORTING THE COMPACT TRACTOR ON A TRAILER Loading And Unloading Figure 131

WARNING AVOID SERIOUS INJURY OR DEATH Adequately designed ramps of sufficient strength are needed to support the weight of the machine when loading onto a transport vehicle. Wood ramps can break and cause personal injury.

W-2058-0807

IMPORTANT 1

Remove sunshade before transporting compact tractor at highway speeds. Sunshade damage may occur if left installed.

P140316

I-2258-0607

A compact tractor with a loader, attachment and rear ballast must be loaded backward onto the trailer [Figure 131].

Be sure the transport and towing vehicles are of adequate size and capacity (See Performance on Page 193.) for weight of machine.

A compact tractor with or without an implement must be loaded backward.

The rear of the trailer must be blocked or supported (Item 1) [Figure 131] when loading or unloading to prevent the front end of the trailer from raising up.

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TRANSPORTING THE COMPACT TRACTOR ON A TRAILER (CONT’D) Fastening Fasten at the front of the compact tractor axle by using a protective sleeve (Item 1) [Figure 132] to cover the chain and connecting the chain to the transport vehicle (both sides).

WARNING AVOID INJURY OR DEATH Before you leave the operator’s seat: • • • • •

WARNING

Fully lower the loader arms, put the attachment flat on the ground (if equipped).

Fully lower the implement(s) to the ground (if equipped).

Lock brake pedals together (if equipped) and engage the parking brake.

Place all controls in neutral.

Stop the engine, unfasten the seat belt and remove the key.

AVOID INJURY OR DEATH The parking brake must be engaged before leaving the operator’s seat. Rollaway can occur because the transmission may not prevent machine movement.

Lock the brake pedals together (if equipped) before activating the parking brake.

W-2656-0719

W-3039-0719

Use the following procedure to fasten the compact tractor to the transport vehicle to prevent it from moving during turns, sudden stops or when going up and down slopes.

Fully lower the loader arms and put the attachment flat on the tow vehicle.

Fully lower the mid-mount implement (if equipped).

Fully lower the three-point hitch implement (if equipped).

Fully lower the front quick hitch mounted implement (if equipped).

Figure 133

Lock brake pedals together and engage the parking brake.

Place all controls in neutral.

Stop the engine and exit the compact tractor.(See STOPPING THE COMPACT TRACTOR on Page 65.)

Figure 132

1

1

1 P132880

Install a clevis (Item 1) [Figure 133] to the drawbar to connect the chains / straps to.

Fasten the chains to the rear of compact tractor clevis (Item 1) [Figure 133] and to the transport vehicle (both sides).

NA15714

When using chains, use chain binders to tighten the chains and then secure the chain binder levers to prevent loosening.

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LOADER SYSTEM LOADER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 Installing Loader Mounting Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 LOADER INSTALLATION AND REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114 Installing The Loader To The Compact Tractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114 Removing The Loader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

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LOADER INSTALLATION Description

Installing Loader Mounting Brackets

This section includes instructions for installing the mounting brackets, the mounting frame and the hydraulic hoses and couplers to the compact tractor. For mounting the loader to the compact tractor (See LOADER INSTALLATION AND REMOVAL on Page 114.)

Always park on flat level ground.

If the compact tractor has front ballast installed, remove the ballast before installing the loader.

Place all controls in NEUTRAL.

Fully lower the three-point hitch implement (if equipped).

Fully lower the mid-mount implement (if equipped).

Engage the parking brake.

Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page 65.)

Install tires with the correct load rating. (See Tires on Page 196.)

Install blocks in front of and behind the rear tires on the compact tractor.

Install the grille guard option on the front of the compact tractor.

NOTE: Do not tighten mounting hardware until all components of the mounting kit are installed.

This will make for easier mount alignment.

After all right side (or left side) components are installed, then tighten all hardware to the specified torque.

Some machines are factory equipped with the loader mounts [Figure 134]. Inspect machine to make sure the compact tractor is properly equipped.

If all loader parts are still on the pallet, remove the brackets and the parts boxes only at this time.

WARNING

Do Not remove the loader from the shipping pallet at this time.

AVOID INJURY OR DEATH Wear safety glasses to prevent eye injury when any of the following conditions exist: • When fluids are under pressure.

• Flying debris or loose material is present.

• Engine is running.

• Tools are being used.

Figure 134

W-2019-0907

P140317

The loader mounts will need to be installed on the compact tractor [Figure 134].

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LOADER INSTALLATION (CONT’D) Installing Loader Mounting Brackets (Cont’d) NOTE: Remove the plugs from the mounting holes in the compact tractor frame.

Figure 136

Figure 135 3 1

4

2 1

P140319

2 3

With the assistance of a second person, install rear support bracket (Item 1), the center cross member (Item 2), install the forward bolt (Item 3) [Figure 136], and lock washer to the loader mount (both sides).

2 P140318

NOTE: Only one bolt and lock washer (both sides) will be installed at this time so the rear of the bracket can be rotated up to install at the rear axle.

NOTE: Do not tighten the mounting hardware until all the loader mounts are installed. This will allow for minor adjustment to the brackets during installation.

Tighten the bolts (Item 3 and 4) [Figure 136] to 255 - 285 N•m (188 - 210 ft-lb) torque.

Figure 137

Use a hoist lift and support the loader mounting bracket (Item 1), and the five bolts (Item 2) [Figure 135] (M14 x 1,5 x 40 mm long) and lock washers.

Install the three bolts (Item 3) [Figure 135] (M14 x 1,5 x 40 mm long) and lock washers.

Install the opposite side loader mount, bolts, and lock washers.

After all the loader mounts are installed, then tighten the bolts to 160 - 180 N•m (118 - 133 ft-lb) torque.

2

NOTE: Check the loader mounting hardware torque after the first 30 minutes of operation and after the first eight hours of loader use.

1 P140320

At the rear axle, raise the rear support bracket (Item 1), and install the three bolts (Item 2) [Figure 137] (M14 x 45 mm) and lock washers (both sides).

Tighten the bolts to 160 - 180 N•m (118 - 133 ft-lb) torque.

Install the bolt (Item 4) [Figure 136] and lock washer (both sides).

Tighten all the bolts at this time.

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LOADER INSTALLATION (CONT’D) Installing Loader Mounting Brackets (Cont’d) Figure 138

Figure 139 2

1

B1

7

4 5 3 2 A1 B2

A1 1

6 3

B1

A2 B2

A2

P140321

Remove the four plugs from the control valve.

P140322

Install the two 90° elbows (Item 1) (position the elbows to be pointing to the front of the machine).

Install the bracket (Item 1) with the two bolts (Item 2) [Figure 139], and lock washers.

Install the two straight fittings (Item 2) [Figure 138] into the control valve.

Tighten the bolts to 24 - 26 N•m (18 - 19 ft-lb) torque.

Install the two straight end hose (Item A2 and B2) to the 90° elbows (item 1) [Figure 138].

Install the four bulk head fittings (Item 3) [Figure 139] (with the lock nuts on the top of the bracket).

Install the two 90° end hose (Item A1 and B1) to the straight fittings (item 2) [Figure 138].

Install the opposite end of the hoses. Install hose (Item A1) [Figure 138] to (Item A1) [Figure 139].

Reference information for hose routing:

Install the opposite end of the hoses. Install hose (Item A2) [Figure 138] to (Item A2) [Figure 139].

Hose A1 goes to the bucket cylinder rod end.

Install the opposite end of the hoses. Install hose (Item B1) [Figure 138] to (Item B1) [Figure 139].

Hose B1 goes to bucket cylinder base end.

Install the opposite end of the hoses. Install hose (Item B2) [Figure 138] to (Item B2) [Figure 139].

Hose A2 goes to the lift cylinder base end.

Hose B2 goes to lift cylinder rod end.

Install the red coupler cover (Item 4) [Figure 139] over the fitting.

Install the blue coupler cover (Item 5) [Figure 139] over the fitting.

Install the black coupler cover (Item 6) [Figure 139] over the fitting.

Install the yellow coupler cover (Item 7) [Figure 139] over the fitting.

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LOADER INSTALLATION (CONT’D) Installing Loader Mounting Brackets (Cont’d) Figure 140

WARNING

1

AVOID INJURY OR DEATH The Bob-Tach wedges must extend through the holes in the attachment mounting frame. Levers must be fully down and locked. Failure to secure wedges can allow attachment to come off.

W-2715-0208

2

3 P140015

Remove the loader from the pallet [Figure 140] with an overhead hoist.

Position the loader arms (Item 1) on level ground and lower the support stands (Item 2) [Figure 140]. To lower the stands, (See LOADER INSTALLATION AND REMOVAL on Page 114.) for the correct procedure.

Install a bucket (Item 3) [Figure 140] onto the loader arms. (See Installing And Removing The Attachment (Bob-Tach) on Page 68.)

NOTE: DO NOT remove the hoist until a bucket has been installed onto the loader arms. Without a bucket on the loader arms, the loader is unstable and may tip.

WARNING AVOID INJURY OR DEATH The loader must be stored with the support stands down and a bucket or attachment installed.

Secure the attachment to the loader and install all pins and hardware.

W-2648-0907

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LOADER INSTALLATION AND REMOVAL

Figure 142

Installing The Loader To The Compact Tractor 1

WARNING AVOID INJURY OR DEATH A bucket or attachment must be installed on the loader before installing the loader on a compact tractor.

2

Keep fingers and hands away from pinch points when installing and removing the loader arms.

P140146

Secure loader to compact tractor and install all pins and hardware.

Continue to drive forward until the loader frame (Item 1) just contacts the loader mount (Item 2) [Figure 142].

W-2649-0907

Figure 141

Stop the engine.

Relieve hydraulic pressure by moving the joystick control lever forward / back and side to side several times. (See Relieve Hydraulic Oil Pressure (Joystick Control Lever) on Page 49.)

2

Exit the compact tractor. (See COMPACT TRACTOR on Page 65.)

STOPPING

THE

Figure 143 1

1

4

P140016

Enter the compact tractor.

PROCEDURE on Page 61.)

(See

2

PRE-STARTING

3

Start the engine. (See STARTING THE ENGINE on Page 63.)

Drive the compact tractor to the loader and center the tractor wheels between the loader arms [Figure 141].

P140323

Clean all the male and female couplers.

Install the loader couplers to the compact tractor couplers [Figure 143].

Connect the RED coupler (Item 1) [Figure 143] to the RED Coupler.

Connect the BLUE coupler (Item 2) [Figure 143] to the BLUE Coupler.

Connect the BLACK coupler (Item 3) [Figure 143] to the BLACK Coupler.

Connect the YELLOW coupler (Item 4) [Figure 143] to the YELLOW Coupler.

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LOADER INSTALLATION AND REMOVAL (CONT’D) Installing The Loader To The Compact Tractor (Cont’d) The compact tractor hydraulics will now be used to position the height of the loader arms to the bracket mounting hook.

Enter the compact tractor.

PROCEDURE on Page 61.)

(See

Figure 145

PRE-STARTING

Start the engine. (See STARTING THE ENGINE on Page 63.)

Figure 144 1 1

1

2 3

P140324

4 Install the pin (Item 1) [Figure 145] (both sides).

3

Figure 146 2

4

P140315

Check the loader functions using the joystick control lever.

The loader functions are shown in [Figure 144]. If the loader does not function correctly, the hose couplers may need to be switched.

1

Using the joystick control lever, slowly tilt the bucket forward (Item 4) [Figure 144] until the loader arm rotates into the loader mount.

P140149

Using the joystick control lever, slowly extend the loader arm cylinder (Item 1) [Figure 144] until the bottom of the loader mount rotates back so that the pin hole is aligned (both sides).

Install the retainer pin (Item 1) [Figure 146] (both sides).

WARNING

Stop the engine.

Exit the compact tractor. (See COMPACT TRACTOR on Page 65.)

STOPPING

THE • • •

AVOID INJURY OR DEATH Secure the attachment to the loader and install all the pins and hardware.

Secure the loader to the compact tractor and install all the pins and hardware.

When the loader is removed from the compact tractor, keep the attachment secured to the loader.

W-2663-0707

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LOADER INSTALLATION AND REMOVAL (CONT’D) Installing The Loader To The Compact Tractor (Cont’d) Figure 148

WARNING AVOID INJURY OR DEATH Always have the bucket cutting edge on the ground before raising or lowering the loader support stands.

1

W-2585-0707

Figure 147 2

P132746

1

Remove the retainer pins (Item 1) and the pins (Item 2) [Figure 148] (both sides).

Figure 149

P140150

4

3

The loader stands (Item 1) [Figure 147] should be off the ground after the pins (Item 1) [Figure 145] are installed.

If not, enter the compact tractor and perform the PRESTARTING PROCEDURE. (See PRE-STARTING PROCEDURE on Page 61.)

2 1

Start the engine. (See STARTING THE ENGINE on Page 63.)

P132747A

Lower the bucket until the stands (Item 1) [Figure 147] are slightly off the ground.

Raise the stands (Item 1) fully and install the pin the pins (Item 2) through the stands and the retainer straps (Item 3) [Figure 149] on the loader arm (both sides).

Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page 65.)

Install the retainer pins (Item 4) [Figure 149] (both sides).

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LOADER INSTALLATION AND REMOVAL (CONT’D) Removing The Loader

Installing The Loader To The Compact Tractor (Cont’d) Grease all loader grease fittings before using the loader.

(See Lubrication Locations on Page 162.)

Enter the compact tractor.

PROCEDURE on Page 61.)

(See

WARNING

PRE-STARTING

Start the engine and release the parking brake.

•

Raise and lower the loader arms and tilt the bucket forward and back several times to remove any air from the loader hydraulic system before using the loader.

• •

The loader is now ready to use.

•

WARNING

AVOID INJURY OR DEATH Always have a bucket or attachment installed on the loader before removing the loader from the compact tractor.

Always lower the loader support stands before removing the loader from the compact tractor.

Do not allow children to play on or around the loader.

Do not work on a loader when it has been removed from the compact tractor unless it is supported by a hoist or lifting device.

W-2584-0907

AVOID INJURY OR DEATH Do Not work or stand under raised loader arms or attachment.

WARNING

W-2586-0907

AVOID INJURY OR DEATH Before you leave the operator’s seat:

NOTE: Grease to all loader grease fittings prior to using the loader. Make sure all mounting hardware is properly torqued. Recheck mounting hardware torque after the first 30 minutes of loader use and every eight hours for the first 24 hours of loader use.

• • • • • •

Fully lower the loader arms, put the attachment flat on the ground (if equipped).

Fully lower the implement(s) to the ground (if equipped).

Lock brake pedals together (if equipped) and engage the parking brake.

Place F-N-R lever in neutral (SST models only).

Place all controls in neutral.

Stop the engine, unfasten the seat belt and remove the key.

W-2569-0819

Figure 150

P140325

Park the compact tractor and loader on a flat, firm and level surface [Figure 150].

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LOADER INSTALLATION AND REMOVAL (CONT’D) Removing The Loader (Cont’d)

Figure 153

Figure 151

1 1

3

4

3

2 2

1

3 P132746

2 4

With the two support stands (Item 1) fully lowered, align the bracket holes and install the retaining pin (Item 2) and the retaining pin (Item 3) [Figure 153] (both sides).

P140315

NOTE: Make sure the loader is on a firm surface so that the support stands do not sink into the ground. Install boards or planks under the loader stands, if needed, to prevent freezing to the ground or to keep the stands from sinking into the ground.

Tilt the bucket forward (4) [Figure 151] and lower the bucket (1) [Figure 151] until the cutting edge [Figure 150] is on the ground.

Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page 65.)

Figure 152

1

2 3

P132747A

Remove the retaining pins (Item 1) and the pins (Item 2) [Figure 152].

Fully lower the support stands (Item 3) [Figure 152] (both sides).

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LOADER INSTALLATION AND REMOVAL (CONT’D) Removing The Loader (Cont’d)

Figure 156

Figure 154 1 1

3

2

4

3 2 4

1

P140149

P140315

Remove the retainer pin (Item 1) [Figure 154] (both sides).

Enter the compact tractor and perform the PRESTARTING PROCEDURE. (See PRE-STARTING PROCEDURE on Page 61.) Start the engine.

Figure 155 Using the joystick control lever, tilt the bucket back (Item 3) [Figure 156] until the support stands are on the ground. Do not put excessive weight on the support stands (Item 1) [Figure 153]. The stands should be firmly on the ground.

Figure 157

1 1

P140324

2

Remove the pin (Item 1) [Figure 155] (both sides).

P140146

Using the joystick control lever, slowly retract the arm cylinder (Item 1) [Figure 156] until the bottom of the loader mount pulls forward from the compact tractor mount.

Using the joystick control lever, slowly tilt the bucket down (Item 4) [Figure 156] until the loader mount (Item 1) [Figure 157] raises off of the compact tractor mount (Item 2) [Figure 157].

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LOADER INSTALLATION AND REMOVAL (CONT’D) Removing The Loader (Cont’d)

Figure 159

Stop the engine and engage the parking brake.

Relieve hydraulic pressure in the loader hydraulics by moving the joystick control lever forward, back and side to side. (See Relieve Hydraulic Oil Pressure (Joystick Control Lever) on Page 49.)

Exit the compact tractor. (See COMPACT TRACTOR on Page 65.)

STOPPING

1

THE

WARNING P140016

AVOID INJURY OR DEATH Before you leave the operator’s seat: • • • • •

Enter the compact tractor and perform the PRESTARTING PROCEDURE. (See PRE-STARTING PROCEDURE on Page 61.) Start the engine.

Fully lower the loader arms, put the attachment flat on the ground (if equipped).

Fully lower the implement(s) to the ground (if equipped).

Lock brake pedals together (if equipped) and engage the parking brake.

Place all controls in neutral.

Stop the engine, unfasten the seat belt and remove the key.

Look in all directions for bystanders and then slowly back the compact tractor away from the loader [Figure 159].

Make sure the hydraulic hoses do not get caught on the compact tractor as it is backing away from the loader.

After the loader has been removed, install the pin (Item 1) [Figure 159] and the retainer pin (both sides) into the loader arm uprights for storage.

W-3039-0719

Figure 158

NOTE: When storing the loader, grease all fittings and apply a light coat of grease to any exposed cylinder rods. (See Lubrication Locations on Page 162.)

WARNING

1 1 •

• P140323

• •

Disconnect the four couplers (Item 1) [Figure 158].

Clean any dirt or debris from the couplers.

AVOID INJURY OR DEATH Always have a bucket or attachment installed on the loader before removing the loader from the compact tractor.

Always lower the loader support stands before removing the loader from the compact tractor.

Do not allow children to play on or around the loader.

Do not work on a loader when it has been removed from the compact tractor unless it is supported by a hoist or lifting device.

W-2584-0907

Install the caps and plugs on all the hydraulic couplers to keep dirt off the couplers.

Position the hoses so that they lay over the loader arms and do not lay on the ground.

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PREVENTIVE MAINTENANCE MAINTENANCE SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 SERVICE SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 Maintenance Intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 SAFETY INTERLOCK SYSTEM (NEUTRAL START) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127 Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127 SAFETY INTERLOCK SYSTEM (OPERATING) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128 Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128 SEAT BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129 Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129 PARKING BRAKE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130 Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130 BRAKE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132 Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132 Adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133 TRAVEL CONTROL PEDAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133 Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133 CRUISE CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 PTO SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 PTO LEVER (MID) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135 Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135 THREE-POINT HITCH POSITION LEVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135 Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135 REAR (REMOTE) AUXILIARY HYDRAULIC LEVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135 Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135 JOYSTICK CONTROL LEVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135 Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135 ROLL-OVER PROTECTIVE STRUCTURE (ROPS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136 ENGINE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136 Opening And Closing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136 AIR CLEANER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137 Replacing Filter Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

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FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138 Fuel Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138 Biodiesel Blend Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138 Filling The Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .139 Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140 Removing Air From The Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .141 Filling A Portable Fuel Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .141 ENGINE LUBRICATION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .142 Checking And Adding Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .142 Engine Oil Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .142 Removing And Replacing Oil And Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143 ENGINE COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144 Checking Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .145 Hoses And Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .145 Removing And Replacing Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .146 ELECTRICAL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .147 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .147 Fuse And Relay Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .147 Battery Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .149 Using A Booster Battery (Jump Starting) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .150 Removing And Installing Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .151 INSTRUMENT PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152 Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152 HYDRAULIC / HYDROSTATIC / TRANSMISSION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . .153 Checking And Adding Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .153 Transmission / Differential Fluid Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .153 Removing And Replacing Hydraulic / Hydrostatic / Transmission Filters . . . . . . . . . . . . .154 Removing And Replacing Hydraulic / Hydrostatic / Transmission Fluid . . . . . . . . . . . . . .155 Hoses And Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .155 DIESEL PARTICULATE FILTER (DPF) SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .156 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .156 Service Regeneration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .156 DPF Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .156 SUPPORTING THE COMPACT TRACTOR ON JACKSTANDS . . . . . . . . . . . . . . . . . . . . . .157 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .157 TIRE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .158 Front Wheel Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .158 Rear Wheel Nuts / Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .158 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .158 FRONT AXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .159 Checking And Adding Lubricant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .159 Removing And Replacing Lubricant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .159 Axle Pivot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .160

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DIFFERENTIAL LOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160 Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160 Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160 ALTERNATOR BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161 Belt Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161 Belt Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161 LUBRICATING THE COMPACT TRACTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162 Lubrication Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162 PIVOT PINS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164 Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164 BOB-TACH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165 Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165 AXLE TOE IN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166 Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166 COMPACT TRACTOR STORAGE AND RETURN TO SERVICE . . . . . . . . . . . . . . . . . . . . . 167 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167 Return To Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167 SETTING ENGINE VALVE CLEARANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168

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MAINTENANCE SAFETY WARNING

Instructions are necessary before operating or servicing machine. Read and understand the Operation & Maintenance Manual, Operator’s Handbook and signs (decals) on machine. Follow warnings and instructions in the manuals when making repairs, adjustments or servicing. Check for correct function after adjustments, repairs or service. Untrained operators and failure to follow W-2003-0807 instructions can cause injury or death.

Safety Alert Symbol: This symbol with a warning statement, means: “Warning, be alert! Your safety is involved!” Carefully read the message that follows.

CORRECT

CORRECT

CORRECT

P-90216

B-23NEW

B-23552

machine

Before exiting machine, engage parking brake. Chock wheels before servicing

Cleaning and maintenance are required daily.

WRONG

WRONG

WRONG

B-23556

B-23525

B-23590

Have good ventilation when welding or grinding painted parts.

Wear dust mask when grinding painted parts. Toxic dust and gas can be produced.

Avoid exhaust fume leaks which can kill without warning. Exhaust system must be tightly sealed.

Disconnecting or loosening any hydraulic tubeline, hose, fitting, component or a part failure can cause loader arms to drop.

Lower loader arms, attachments, and implements (if equipped) before servicing.

DO NOT service the compact tractor or implement with the PTO system engaged.

Never start the machine if not properly seated in the operator’s seat.

Never work on the machine with loader arms raised.

Never modify equipment or add attachments not approved by Bobcat Company.

WRONG

WRONG

WRONG

B-235517

B-23564

B-6589

Stop, cool and clean engine of flammable materials before checking fluids.

Never service or adjust machine with the engine running unless instructed to do so in the manual.

Avoid contact with leaking hydraulic fluid or diesel fuel under pressure. It can penetrate the skin or eyes.

Never fill fuel tank with engine running, while smoking or when near open flame.

Keep body, jewelry and clothing away from moving parts, electrical contact, hot parts and exhaust.

Wear eye protection to guard from battery acid, compressed springs, fluids under pressure and flying debris when engines are running or tools are used.

Use eye protection approved for type of welding.

Keep engine cover and side access panels closed except for service.

Lead-acid batteries produce flammable and explosive gases.

Keep arcs, sparks, flames and lighted tobacco away from batteries.

Batteries contain acid which burns eyes or skin on contact.

Wear protective clothing. If acid contacts body, flush well with water. For eye contact, flush well and get immediate medical attention.

Never service the without instructions.

Maintenance procedures which are given in the Operation & Maintenance Manual can be performed by the owner/operator without any specific technical training. Maintenance procedures which are not in the Operation & Maintenance Manual must be performed ONLY BY QUALIFIED BOBCAT SERVICE PERSONNEL. Always use genuine Bobcat replacement parts.

MSW32-0409

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SERVICE SCHEDULE Maintenance Intervals

WARNING

Maintenance work must be done at regular intervals.

Failure to do so will result in excessive wear and early failures.

AVOID INJURY OR DEATH Instructions are necessary before operating or servicing machine. Read and understand the Operation & Maintenance Manual, Operator’s Handbook and signs (decals) on machine. Follow warnings and instructions in the manuals when making repairs, adjustments or servicing. Check for correct function after adjustments, repairs or service. Untrained operators and failure to follow instructions can cause injury or death.

The service schedule is a guide for correct maintenance of the Bobcat compact tractor and located inside the engine cover.

W-2003-0807

Every 10 Hours (Before Starting The Compact Tractor) • • • • • • • • • • • • • • • • •

Engine Oil - Check level and add as needed. Do not overfill. (See Page 142.)

Hydraulic Fluid - Check level and add as needed. (See Page 153.)

Wheel Bolt / Nut Torque - Check wheel bolt / nut torque at the first 10 hours, then as specified. (See Page 158.)

Tire Pressure And Tire Condition - Check tire pressures, tire condition and ensure the proper sized tires are used.

Repair or replace as needed. (See Page 158.)

Engine Cooling System - Check coolant level COLD and add premixed coolant as needed. Clean the radiator and screens. (See Page 144.)

Engine Air Intake System - Check the condition of the hoses and tightness of the clamps.

PTO - Check shaft splines. Replace damaged or missing guards and shields.

Three-Point Hitch Linkages - Check operation and the condition of the pins, links and sway bars.

Parking Brake - Check operation and adjust as needed. (See Page 130.)

Seat Belt, Seat Belt Retractors, Seat Belt Mounting hardware - Check the condition of seat belt and mounting hardware. Clean or replace seat belt retractors as needed. Clean dirt and debris from moving parts.

Horn - Check for proper function.

Safety Interlock System - Check for proper function. (See Page 128.)

Indicators and Lights - Check for correct operation of all indicators and lights. (See Page 24.)

Safety Signs - Check for damaged signs (decals). Replace any signs that are damaged. (See Page 16.)

Pedals - Clean pedals and foot rest area.

Loader and Bob-Tach Mounting System - Check for damage or loose parts. Check mounting hardware for torque.

Repair or replace as necessary. (See Page 110.)

Front Differential - Check fluid level and add as needed. (See Page 159.)

First 50 Hours • • •

Transmission / HST - Replace filters. (See Page 153.)

Brake Pedal Free Play - Check pedal freeplay and adjust as necessary. (See Page 132.)

Alternator / Fan Belt - Adjust belt. (See Page 161.)

Every 50 Hours • •

Wheel Bolt / Nut Torque - Check wheel bolt / nut torque. (See Page 158.)

Grease Fittings - Grease all machinery pivot points with multipurpose lithium based grease. (See Page 162.)

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SERVICE SCHEDULE (CONT’D) Maintenance Intervals (Cont’d) Every 100 Hours • • • •

Battery - Check cables, connections and hold down. (See Page 147.)

Alternator / Fan Belt - Adjust belt. Replace as needed. (See Page 161.)

Parking Brake And Pedal Free Play - Check the condition and adjustment. Repair or replace as needed. Adjust freeplay. (See Page 130.) and (See Page 132.)

Fuel Line - Check the hose connections and clamp tension. Repair or replace as needed. (See Page 138.)

Every 200 Hours • • • • • • •

Transmission Filter and HST Filter - Replace the filters. (See Page 153.)

Fuel Filter - Replace the filter. (See Page 138.)

Engine Air Filter(s) - Check primary air filter and replace if needed. Replace the filter yearly. (See Page 137.)

Cooling System - Check condition of hoses and clamps. Replace as necessary.

Hydraulic And Power Steering Hoses And Lines - Check condition of hoses and lines and check for leaks. Repair or replace as necessary.

Air Intake Hoses - Check the condition of the hoses and clamps. Replace as needed.

Toe In - Check and adjust as needed. (See Page 166.)

Every 400 Hours • • •

Engine Oil And Filter - Replace engine oil and filter. (Replace the engine oil and filter every 400 hours or yearly.)

(See Page 142.)

Transmission Fluid, Transmission Filter and HST Filter - Replace fluid and filter. (See Page 153.)

Front Axle Oil - Replace the oil. (See Page 159.)

Every 600 Hours •

Front Axle Pivot - Adjust the front axle pivot. (See Page 159.)

Every 800 Hours •

Engine Valves - Adjust the engine valve clearance. (See Page 168.)

Every 1000 Hours or 24 Months •

Coolant - Replace the coolant. (See Page 144.)

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SAFETY INTERLOCK SYSTEM (NEUTRAL START) 4. Sit in the operator’s seat and fasten the seat belt Engage the parking brake - Place the speed range lever neutral - Engage the PTO switch - Turn the key to start; THE ENGINE MUST NOT START

Inspection And Maintenance

WARNING

If the engine starts after performing any of the above procedures, the compact tractor must be serviced by your Bobcat dealer.

AVOID INJURY OR DEATH The Safety Interlock System must not allow the compact tractor's engine to be started unless: the operator is in the operator’s seat, the brake pedals are locked together and fully depressed or the parking brake is engaged, the speed range lever is in neutral position and the PTO switch is in the OFF postilion. Contact your dealer for service if the Safety Interlock System does not function properly. DO NOT MODIFY THE SYSTEM.

Figure 160

W-3070-1019

The Safety Interlock System - Neutral Start: 1 The engine will not start unless all the following conditions are present: P140091

1. The operator is seated in the operator’s seat.

2. The brake pedals are locked together and fully depressed or the parking brake is engaged.

The seat switch (Item 1) [Figure 160] is installed in the bottom of the seat. Replace the seat switch and components if damaged or missing. See your Bobcat dealer for parts.

3. The speed range lever is in the neutral position.

4. The PTO switch is disengaged (OFF).

If the engine starts without all of the above conditions present, the compact tractor must be serviced by your Bobcat dealer.

WARNING

Inspecting Procedure: •

Perform this procedure on flat level ground and make sure the area is clear of bystanders.

•

1. Sit in the operator’s seat and fasten the seat belt Engage the parking brake - Place the speed range lever neutral - Move the PTO switch in the OFF position - Unfasten the seat belt and raise off of the seat - Turn the key to start; THE ENGINE MUST NOT START

AVOID INJURY OR DEATH Check that seat switch is properly installed and functions correctly.

Replace switch and components if damaged or missing.

W-2676-0907

2. Sit in the operator’s seat and fasten the seat belt Engage the parking brake - Press the PTO switch to the OFF position - Release the parking brake and remove foot from the brake pedals - Turn the key to start; THE ENGINE MUST NOT START 4000 OM 3. Sit in the operator’s seat and fasten the seat belt Engage the parking brake - Move the PTO switch in the OFF position - Place the speed range lever in Low - Turn the key to start; THE ENGINE MUST NOT START

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SAFETY INTERLOCK SYSTEM (OPERATING) Inspection And Maintenance If the engine does not shut off after performing any of the above procedures, the compact tractor must be serviced by your Bobcat dealer.

WARNING

Figure 161

AVOID INJURY OR DEATH The Safety Interlock System must shut off the engine if the operator leaves the operator’s seat unless: the parking brake is engaged, the mid-PTO lever is disengaged, and the speed range lever is in neutral.

Contact your dealer for service if the Safety Interlock System does not function properly. DO NOT MODIFY THE SYSTEM. W-2749-0708

The Safety Interlock System - Operating:

1

The engine must shut off if the operator leaves the operator’s seat, unless all the following conditions are present:

P140091

1. The parking brake is engaged.

2. The speed range lever is in the neutral.

The seat switch (Item 1) [Figure 161] is installed in the bottom of the seat. Replace the seat switch and components if damaged or missing. See your Bobcat dealer for parts.

3. The mid-PTO lever (if equipped) is in the disengaged (OFF) position.

If the engine does not shut off when the operator leaves the operator’s seat without all of the above conditions present, the compact tractor must be serviced by your Bobcat dealer.

WARNING

Inspecting Procedure: Perform this procedure on flat level ground and make sure the area is clear of bystanders.

•

1. Sit in the operator’s seat and fasten the seat belt Engage the parking brake - Place all controls in neutral - Move engine speed control lever to low engine speed - Start the engine - Release the Parking Brake - Unfasten the seat belt and raise off the operator’s seat; THE ENGINE MUST STOP.

•

AVOID INJURY OR DEATH Check that seat switch is properly installed and functions correctly.

Replace switch and components if damaged or missing.

W-2676-0907

2. Sit in the operator’s seat and fasten the seat belt Engage the parking brake - Place all controls in neutral - Move engine speed control lever to low engine speed - Start the engine - Move the speed range lever to LOW (L) speed range - Unfasten the seat belt and raise off the operator’s seat; THE ENGINE MUST STOP. Repeat this step for MEDIUM (M) and HIGH (H) speed ranges.

3. Sit in the operator’s seat and fasten the seat belt Engage the parking brake - Place all controls in neutral - Move engine speed control lever to low engine speed - Start the engine - Move the mid-PTO lever to the ON position (if equipped) - Move the PTO switch to the ON position - Unfasten the seat belt and raise off the operator’s seat; THE ENGINE MUST STOP.

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SEAT BELT Inspection And Maintenance Figure 162

WARNING

1

Failure to properly inspect and maintain the seat belt can cause lack of operator restraint resulting in serious injury or death.

3

W-2466-0703

Check the seat belt daily for correct function.

Inspect the seat belt system thoroughly at least once each year or more often if the machine is exposed to severe environmental conditions or applications.

2

4

Any seat belt system that shows cuts, fraying, extreme or unusual wear, significant discolorations due to ultraviolet UV exposure, dusty / dirty conditions, abrasion to the seat belt webbing, or damage to the buckle, latch plate, retractor (if equipped), hardware or any other obvious problem should be replaced immediately.

The items below are referenced in [Figure 162].

1. Check the webbing. If the system is equipped with a retractor, pull the webbing completely out and inspect the full length of the webbing. Look for cuts, wear, fraying, dirt and stiffness.

B-22283

2. Check the buckle and latch for correct operation.

Make sure latch plate is not excessively worn, deformed or buckle is not damaged or casing broken.

3. Check the retractor web storage device (if equipped) by extending webbing to determine if it looks correct and that it spools out and retracts webbing correctly.

4. Check webbing in areas exposed to ultraviolet (UV) rays from the sun or extreme dust or dirt. If the original color of the webbing in these areas is extremely faded and / or the webbing is packed with dirt, the webbing strength may have deteriorated.

See your Bobcat dealer for seat belt system replacement parts for your machine.

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PARKING BRAKE SYSTEM Inspection And Maintenance NOTE: The brakes must be adjusted if the brake pedals can be pressed down more than the allowable limit. (See BRAKE SYSTEM on Page 132.)

Figure 163

3

WARNING

2 AVOID INJURY OR DEATH When an engine is running in an enclosed area, fresh air must be added to avoid concentration of exhaust fumes. If the engine is stationary, vent the exhaust outside. Exhaust fumes contain odorless, invisible gases which can kill without warning.

W-2050-0807

1

P140276

The brake pedals (Item 1) must be locked together (Item 2) [Figure 163] for parking brake application.

WARNING

Press down fully on the brake pedals (Item 1) and raise and hold the parking brake lever (Item 3) [Figure 163].

AVOID INJURY OR DEATH The parking brake must be engaged before leaving the operator’s seat. Rollaway can occur because the transmission may not prevent machine movement.

Lock the brake pedals together (if equipped) before activating the parking brake.

Release the brake pedals (Item 1), the parking brake lever (Item 2) [Figure 163] must remain in the engaged position.

W-2656-0719

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PARKING BRAKE SYSTEM (CONT’D) Inspection And Maintenance (Cont’d) Figure 164

P140326

Position the compact tractor on a 15° slope [Figure 164] so that both the front and rear tires are on the slope with the heavy end uphill.

NOTE: If equipped with a loader, raise the loader arms 457 mm (18.00 in) above the ground.

Figure 165

3 2

1

P140276

With the brake pedals locked together (Item 2), press down fully on the brake pedals (Item 1) and raise and hold the parking brake lever (Item 3). Remove foot from the brake pedals (Item 1). The parking brake lever (Item 3) [Figure 165] must remain in the engaged position.

Make sure no bystanders are in the area.

Stop the engine.

Move the speed range lever to NEUTRAL (N).

The engaged parking brake must hold the compact tractor from moving. If rear tire rotation is detected, the brakes must be adjusted. (See BRAKE SYSTEM on Page 132.)

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BRAKE SYSTEM Inspection And Maintenance When the brakes are used to slow the compact tractor, there should be no noticeable pulling to the left or the right. If brakes need adjusting, use the following procedure.

Figure 167

The brakes are inspected by measuring pedal free travel.

WARNING

1

AVOID INJURY OR DEATH Stop engine and chock both rear tires before inspecting or adjusting brakes.

W-2590-0607

Figure 166

P140327

Press down lightly on the brake pedal (Item 1) [Figure 167] until resistance is felt.

Measure the distance that the pedal traveled.

Repeat the procedure for the other brake pedal.

1

The correct free travel for the brake pedals is: Brake pedal free travel

20 - 30 mm (0.80 - 1.20 in)

Adjust the brakes until the free travel is equal for both the left and right brake pedals P140276

After brake pedal adjustment is completed, check the free play again. Adjust as needed until within the correct freeplay specifications

The brake pedals must be unlocked for brake inspection and maintenance.

Rotate the lock lever (Item 1) [Figure 166] to the unlocked position.

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BRAKE SYSTEM (CONT’D)

TRAVEL CONTROL PEDAL

Adjusting

Inspection And Maintenance Figure 169

WARNING AVOID INJURY OR DEATH Brake pedals must be locked together (if equipped) before activating the parking brake or for road travel.

Only unlock the brake pedals (if equipped) when brake adjustment is needed or when using the brake pedals for slow speed turning in work applications.

Using unlocked brake pedals (if equipped) to stop the machine at high speeds may cause accidental turning or tipping. Slow down before making a turn.

Inspect and adjust the brakes as needed.

1 2

W-2750-0919

Figure 168

P140329

When on flat level ground, if any movement of the compact tractor is detected when the travel control pedals (Item 1 and 2) [Figure 169] are in neutral and the speed range lever is in gear, contact your Bobcat dealer for service.

1

WARNING

2

AVOID INJURY OR DEATH When on flat level ground, the compact tractor must not move with the travel control pedal(s) in the neutral position and the speed range lever in gear. If any movement is detected, discontinue operation and contact your Bobcat dealer for service.

W-2591-0907 P140328

NOTE: The right side brake adjustment is shown. The procedure is the same for the left brake adjustment.

The adjustment linkage for the brakes is located on the both side of the front console.

To adjust the brakes, loosen the lock nuts (Item 1) [Figure 168].

Turn the turnbuckle (Item 2) [Figure 168] to adjust the brake.

When both the left and right brakes have been adjusted, tighten the lock nuts (Item 1) [Figure 168] (both sides).

Lock the brake pedals together. After the brakes have been adjusted, the compact tractor should stop in a straight line when pressing the brake pedals. If the compact tractor pulls to one side, readjust the brakes as needed until the machine stops in a straight line.

Check the parking brake operation. (See PARKING BRAKE SYSTEM on Page 130.)

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CRUISE CONTROL

PTO SWITCH

Inspection And Maintenance

Inspection And Maintenance

Figure 170

IMPORTANT To avoid start-up overload on the PTO driveline, reduce engine speed to low idle when engaging the PTO. After PTO driveline is rotating, increase engine speed.

I-2276-0608

Figure 171

1 P140279

1 The cruise control is controlled by the engine ECU. If the cruise control switch (Item 1) [Figure 170] does not maintain the selected speed, the system must be serviced.

The cruise control must disengage when the brake pedals are pressed or the cruise control switch is moved to the OFF position. Contact your Bobcat dealer for service if the system does not function properly.

P140287

The PTO switch (Item 1) [Figure 171] engages and disengages the compact tractor PTO shaft.

The PTO switch must be in the disengaged (OFF) position for the engine to be started.

Inspection Procedure Perform this procedure on flat level ground and make sure the area is clear of bystanders.

1. Install a rear-PTO implement. (See Installing And Removing The Rear-PTO on Page 84.)

2. Enter the compact tractor. (See PRE-STARTING PROCEDURE on Page 61.) Start the engine. Move the engine speed control lever to low engine speed.

3. Engage the rear-PTO (See Engaging Rear-PTO on Page 57.). The rear-PTO driveline must start rotating.

4. Disengage the rear-PTO (See Disengaging RearPTO on Page 57.). The rear-PTO driveline must STOP rotating.

Contact your Bobcat dealer if the rear-PTO system does not function properly.

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PTO LEVER (MID)

THREE-POINT HITCH POSITION LEVER

Inspection And Maintenance

Inspection And Maintenance

Figure 172 The three-point hitch position lever and the remote threepoint hitch position lever control the movement and the positioning of the lower links.

ENGAGED

See your Bobcat dealer for servicing the three-point hitch system.

1

REAR (REMOTE) AUXILIARY HYDRAULIC LEVER Inspection And Maintenance The rear auxiliary hydraulic lever(s) controls the hydraulic oil flow to the rear hydraulic couplers.

DISENGAGED P140280B

See your Bobcat dealer for servicing the rear auxiliary system.

Figure 173

JOYSTICK CONTROL LEVER Inspection And Maintenance The joystick control lever controls the flow of the hydraulic oil to the front end loader.

1

See your Bobcat dealer for servicing the joystick control lever and control valve.

P140287

The mid-PTO lever (Item 1) [Figure 172] and the PTO switch (Item 1) [Figure 173] engages and disengages the compact tractor mid-PTO shaft. When the mid-PTO lever (Item 1) [Figure 172] and the PTO switch (Item 1) [Figure 172] is engaged, the mid-PTO shaft will rotate.

The PTO switch (Item 1) [Figure 173] must be in the disengaged (OFF) position for the engine to be started.

Inspection Procedure Perform this procedure on flat level ground and make sure the area is clear of bystanders.

1. Install a mid-PTO implement. (See Installing And Removing The Mid-PTO on Page 87.)

2. Enter the compact tractor. (See PRE-STARTING PROCEDURE on Page 61.) Start the engine. Move the engine speed control lever to low engine speed.

3. Engage the mid-PTO. (See Engaging Mid-PTO (If Equipped) on Page 58.) The mid-PTO driveline must start rotating.

4. Disengage the mid-PTO (See Disengaging Mid-PTO (If Equipped) on Page 58.) The mid-PTO driveline must STOP rotating.

Contact your Bobcat dealer if the mid-PTO system does not function properly.

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ROLL-OVER PROTECTIVE STRUCTURE (ROPS)

ENGINE COVER

Figure 174

Opening And Closing Figure 175 1 1

2 P140330 P140325

Opening

Check the operator cab, mounting, and hardware for damage. Never modify the ROPS structure. Replace cab and hardware if damaged. See your Bobcat dealer for parts.

The engine cover (Item 1) is opened by lifting up on the lever (Item 2) [Figure 175] and lifting up on the front of the engine cover. (The lever is located on the lower front right side of the frame.)

The compact tractor is supplied with a Roll-Over Protective Structure (ROPS) (Item 1) [Figure 174] and seat belt as standard equipment to protect the operator from rollover. (The ROPS meets: Roll-Over Protective Structure per SAE J1194 and ISO 12003-2.) The seat belt must be fastened for rollover protection. Check with your dealer if the ROPS has been damaged or modified.

Raise the front of the engine cover.

Figure 176

1

WARNING AVOID INJURY OR DEATH Never modify ROPS by welding, grinding, drilling holes or adding attachments unless instructed to do so by Bobcat Company. Changes to the ROPS can cause loss of operator protection from rollover and result in injury or death.

W-2596-0510

P140331

Closing The engine cover is held open by two gas cylinders (Item 1) [Figure 176].

To lower the engine cover, push down evenly on the front of the engine cover until it locks in the closed position [Figure 175].

NOTE: If hood rattles during operation, inspect the rubber molding. The molding will need to be replaced if damaged or if the hood rattles during operation.

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AIR CLEANER SERVICE Replacing Filter Element

Figure 178

See the SERVICE SCHEDULE for the correct service interval. (See SERVICE SCHEDULE on Page 125.)

Open the engine cover. (See ENGINE COVER on Page 136.)

Check the air intake hose and the air cleaner housing for damage.

Check to make sure all connections are tight.

Clean the area around the air cleaner cover of any dirt or debris.

1 P140333

Outer Filter Pull the filter element (Item 1) [Figure 178] from the air cleaner housing.

Figure 177

Clean the inside of the filter housing and seal. Do not use compressed air.

1

Check the housing for damage.

Install the new filter element.

Install the cover (Item 2) and engage the three fasteners (Item 1) [Figure 177].

1

1

Inner Filter

2

An optional inner filter is available through Bobcat parts.

See your Bobcat dealer for parts.

P140332

Release the three fasteners (Item 1) [Figure 177].

Remove the cover (Item 2) [Figure 177].

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FUEL SYSTEM Fuel Specifications

Biodiesel Blend Fuel

NOTE: Contact your local fuel supplier to receive recommendations for your region.

Biodiesel blend fuel has unique qualities that should be considered before using in this machine:

U.S. Standard (ASTM D975)

•

Use only clean, high quality diesel fuel, Grade Number 2-D or Grade Number 1-D.

Cold weather conditions can lead to plugged fuel system components and hard starting.

•

Ultra low sulfur diesel fuel must be used in this machine.

Ultra low sulfur is defined as 15 mg/kg (15 ppm) sulfur maximum.

Biodiesel blend fuel is an excellent medium for microbial growth and contamination which can cause corrosion and plugging of fuel system components.

•

Use of biodiesel blend fuel may result in premature failure of fuel system components, such as plugged fuel filters and deteriorated fuel lines.

•

Shorter maintenance intervals may be required, such as cleaning the fuel system and replacing fuel filters and fuel lines.

•

Using biodiesel blended fuels containing more than five percent biodiesel can affect engine life and cause deterioration of hoses, tubelines, injectors, injector pump and seals.

The following is one suggested blending guideline that should prevent fuel gelling during cold temperatures: TEMPERATURE

GRADE 2-D GRADE 1-D

Above -9°C (+15°F)

100%

0%

Down to -21°C (-5°F)

50%

50%

Below -21°C (-5°F)

0%

100%

NOTE: Biodiesel blend fuel may also be used in this machine. Biodiesel blend fuel must contain no more than five percent biodiesel mixed with ultra low sulfur petroleum based diesel.

This biodiesel blend fuel is commonly marketed as B5 blended diesel fuel. B5 blended diesel fuel must meet ASTM specifications.

Apply the following guidelines if biodiesel blend fuel is used:

E.U. Standard (EN590)

•

Ensure the fuel tank is as full as possible at all times to prevent moisture from collecting in the fuel tank.

•

Ensure that the fuel tank cap is securely tightened.

•

Biodiesel blend fuel can damage painted surfaces, remove all spilled fuel from painted surfaces immediately.

Use only clean, high quality diesel fuel that meets the EN590 specifications listed below: •

Ultra low sulfur diesel fuel defined as 10 mg/kg (10 ppm) sulfur maximum.

•

Drain all water from the fuel filter daily before operating the machine.

•

Diesel fuel with cetane number of 51.0 and above.

•

Do not exceed engine oil change interval. Extended oil change intervals can cause engine damage.

•

Before vehicle storage; drain the fuel tank, refill with 100% petroleum diesel fuel, add fuel stabilizer and run the engine for at least 30 minutes.

NOTE: Biodiesel blend fuel may also be used in this machine. Biodiesel blend fuel must contain no more than seven percent biodiesel mixed with ultra low sulfur petroleum based diesel.

This biodiesel blend fuel is commonly marketed as B7 blended diesel fuel. B7 blended diesel fuel must meet EN590 specifications.

NOTE: Biodiesel blend fuel does not have long term stability and should not be stored for more than three months.

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FUEL SYSTEM (CONT’D) Filling The Fuel Tank

WARNING AVOID INJURY OR DEATH Stop and cool the engine before adding fuel. NO SMOKING! Failure to obey warnings can cause an explosion or fire.

W-2063-0807

Figure 179

1

P140334

The fuel tank is located at the left front cab corner.

Remove the fill cap (Item 1) [Figure 179].

Use a clean, approved safety container to add fuel of the correct specification. Add fuel only in an area that has free movement of air and no open flames or sparks. NO SMOKING! Install and tighten the fuel cap (Item 1) [Figure 179].

WARNING AVOID INJURY OR DEATH Always clean up spilled fuel or oil. Keep heat, flames, sparks or lighted tobacco away from fuel and oil.

Failure to use care around combustibles can cause explosion or fire.

W-2103-0508

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FUEL SYSTEM (CONT’D) Fuel Filter Follow the service interval for replacing the fuel filter (See SERVICE SCHEDULE on Page 125.)

Replacing Filter: Clean the area around the filter housing.

Figure 180 Place a drain pan under the fuel filter.

1

Drain the fuel, water and any sediment into the drain pan.

Dispose of the used fuel and filter in an environmentally safe manner.

Figure 182

P140264

Figure 181

1

P140363

1

Remove the fuel filter (Item 1) [Figure 182].

P140363

Apply a light coat of engine oil on the new filter gasket and install the new filter and tighten.

Removing Water:

Dispose of the used fuel and filter in an environmentally safe manner.

The fuel filter is located on the right side of the engine [Figure 181].

Remove air from the fuel system. (See Removing Air From The Fuel System on Page 141.)

The water in fuel icon (Item 1) [Figure 180] will illuminate when it is necessary to drain moisture the fuel filter.

Clean the area around the filter housing.

Place a drain pan under the fuel filter.

Rotate the drain valve (Item 1) [Figure 181] at the bottom of the filter housing to drain the water.

Drain the fuel, water and any sediment into the drain pan.

Dispose of the used fuel in an environmentally safe manner.

Finger tighten the drain valve (Item 1) [Figure 181] after the water has been drained.

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FUEL SYSTEM (CONT’D) Removing Air From The Fuel System Press and release the priming pump (Item 2) until a solid stream of fuel flows from the vent (Item 1). Close the vent (Item 1) [Figure 183].

WARNING

Dispose of the fuel in an environmentally safe manner.

AVOID INJURY OR DEATH Always clean up spilled fuel or oil. Keep heat, flames, sparks or lighted tobacco away from fuel and oil.

Failure to use care around combustibles can cause explosion or fire.

WARNING

W-2103-0508

AVOID INJURY OR DEATH Diesel fuel or hydraulic fluid under pressure can penetrate skin or eyes, causing serious injury or death. Fluid leaks under pressure may not be visible.

Use a piece of cardboard or wood to find leaks. Do not use your bare hand. Wear safety goggles. If fluid enters skin or eyes, get immediate medical attention from a physician familiar with this injury.

WARNING AVOID INJURY OR DEATH Do not attempt to start the engine by shorting across the starter terminals.

W-2072-0807

Always start the machine from the operator’s position only.

Filling A Portable Fuel Container

W-2438-0807

Static electric spark can explosively ignite fuel vapors when filling ungrounded portable containers (e.g. plastic).

After replacing the fuel filter or when the fuel tank has run out of fuel, air must be removed from the fuel system before starting the engine.

Always put the container ON THE GROUND before filling.

Be sure the engine is cool.

Keep the nozzle in contact with container while filling.

Figure 183

2

1

P140363

Place a container under the fuel filter to contain the fuel from the vent.

Rotate the fuel filter air vent (Item 1) [Figure 183].

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ENGINE LUBRICATION SYSTEM Checking And Adding Engine Oil

Engine Oil Chart

Figure 184

Figure 185

2

ENGINE CRANKCASE OIL Recommended SAE Viscosity Number

2

1

Refer to temperature range anticipated before next oil change Must use API Category CJ-4 or better, or ACEA E9 or better Do not use API Category FA-4 engine oil [1] SAE 10W-30 [2] SAE 15W-40 [3] Bobcat Synthetic Oil – SAE 5W-40

P140336A

Check the engine oil level every day.

If the engine has been running, wait about 5 minutes before checking oil level.

Bobcat engine oils are recommended for use in this machine. If Bobcat engine oil is not available, use a good quality engine oil that meets API Service Category of CJ-4 or better, or ACEA E9 or better [Figure 185].

Open the engine cover. (See ENGINE COVER on Page 136.)

The engine oil dipstick (Item 1) [Figure 184] is located on the right side of the engine.

IMPORTANT

Remove the dipstick (Item 1) [Figure 184] to check the oil level.

AVOID ENGINE DAMAGE Use of API Service Category FA-4 engine oil is not approved and may cause irreversible damage to the engine.

Keep the oil level between the marks (Item 2) [Figure 184] on the dipstick.

I-2384-0916

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ENGINE LUBRICATION SYSTEM (CONT’D) Removing And Replacing Oil And Filter Follow the service interval for replacing the engine oil and filter. (See SERVICE SCHEDULE on Page 125.)

Figure 188

Run the engine until it is at operating temperature.

Stop the engine.

Figure 186

1 2

P140338

1

1

Remove the fill cap (Item 1) [Figure 188].

Put the correct quantity of oil in the engine. (See Capacities on Page 196.)

P140337

Start the engine and let it run for several minutes. Stop the engine and check for leaks at the filter.

Remove the two drain plugs (Item 1) [Figure 186]. Drain the oil into a container and recycle or dispose of used oil in an environmentally safe manner.

Reinstall the two drain plugs. Tighten the plugs to 31 - 36 N•m (23 - 27 ft-lb).

Remove the dipstick (Item 2) [Figure 188] and check the oil level. (See Checking And Adding Engine Oil on Page 142.)

Figure 187

Install the dipstick.

Add oil as needed if it is not at the top mark on the dipstick.

Close the engine cover. (See ENGINE COVER on Page 136.)

1

WARNING AVOID INJURY OR DEATH Always clean up spilled fuel or oil. Keep heat, flames, sparks or lighted tobacco away from fuel and oil.

Failure to use care around combustibles can cause explosion or fire.

P140336A

Open the engine cover. (See ENGINE COVER on Page 136.)

W-2103-0508

Remove the oil filter (Item 1) [Figure 187] and clean the filter housing surface.

Use genuine Bobcat filters only.

Put clean oil on the new filter gasket, install the filter and hand tighten.

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ENGINE COOLING SYSTEM Checking Level Open the engine cover. (See ENGINE COVER on Page 136.)

IMPORTANT WARNING

AVOID ENGINE DAMAGE Always use the correct ratio of water to antifreeze.

AVOID INJURY Stop the engine and allow to cool before adding coolant or you can be burned.

Too much antifreeze reduces cooling system efficiency and may cause serious premature engine damage.

W-2106-0907

Too little antifreeze reduces the additives which protect the internal engine components; reduces the boiling point and freeze protection of the system.

Figure 189

Always add a premixed solution. Adding full strength concentrated coolant can cause serious premature engine damage.

1

I-2124-0497

2

WARNING AVOID INJURY OR DEATH Wear safety glasses to prevent eye injury when any of the following conditions exist: • When fluids are under pressure.

• Flying debris or loose material is present.

• Engine is running.

• Tools are being used.

P140339

The coolant recovery tank (Item 1) [Figure 189] is located on the right side of the engine.

The coolant level in the recovery tank must be between the low and full marks (Item 2) [Figure 189] on the tank when the engine is cool.

W-2019-0907

NOTE: The cooling system is factory filled with ethylene glycol coolant (green color). DO NOT mix ethylene glycol with propylene glycol.

Ethylene Glycol Add premixed coolant; 50% water 50% ethylene glycol to the recovery tank if the coolant level is low.

Use 3,8 L (1 U.S. gal) of ethylene glycol mixed with 3,8 L (1 U.S. gal) of water is the correct mixture of coolant to provide a -37°C (-34°F) freeze protection.

Use a refractometer to check the condition of ethylene glycol in your cooling system.

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ENGINE COOLING SYSTEM (CONT’D) Cleaning NOTE: If the front end loader is installed on the tractor it must be removed before the debris screen can be completely removed. Do not bend the debris screen to remove.

WARNING

Clean the debris screen.

AVOID INJURY Use safety goggles when using air or water under pressure. Do not use cold water to clean a hot engine.

Use low air or water pressure to remove debris in the area of the radiator and oil cooler.

W-2064-0907

IMPORTANT

Check the cooling system every day to prevent overheating, loss of performance or engine damage. Clean more often when used in a very dirty environment.

Do not use a pressure washer to clean the radiator and oil cooler. High pressure can damage the fins.

Open the engine cover. (See ENGINE COVER on Page 136.)

I-2219-1102

Figure 190 Check the cooling system for leaks.

Reinstall the debris screen.

1

Make sure the bottom edge of the debris screen is in the channel to retain the bottom of the screen.

Hoses And Clamps Check radiator hoses for bulges or damage. Replace as needed.

Check hose clamps for tightness or damage. Tighten or replace as needed.

P140332

The debris screen (Item 1) [Figure 190] is located in front of the radiator.

Figure 191

1

P140340

Slide the debris screen (Item 1) [Figure 191] outwards to remove the debris screen.

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ENGINE COOLING SYSTEM (CONT’D) Removing And Replacing Coolant The radiator drain (Item 1) [Figure 193] is located on the bottom right side of the radiator, just in front of the oil filter.

WARNING

Rotate the drain valve (Item 1) [Figure 193] and drain the coolant into a container.

AVOID INJURY Stop the engine and allow to cool before adding coolant or you can be burned.

Re-use or dispose of the environmentally safe manner.

W-2106-0907

used

coolant

in

an

Rotate and close the drain valve (Item 1) [Figure 193] when all coolant from the radiator and engine is drained.

Figure 192

Remove coolant from the recovery tank (Item 1) [Figure 189].

NOTE: The compact tractor is factory filled with ethylene glycol coolant (green color). DO NOT mix ethylene glycol with propylene glycol.

1

Add premixed coolant, 50% water and 50% ethylene glycol to the radiator. Install the cap.

Add premixed coolant, 50% water and 50% ethylene glycol to the recovery tank. (See Removing And Replacing Coolant on Page 146.) Install the cap.

P140331

Use 3,8 L (1 U.S. gal) of ethylene glycol mixed with 3,8 L (1 U.S. gal) of water is the correct mixture of coolant to provide a -37°C (-34°F) freeze protection.

Open the engine cover. (See ENGINE COVER on Page 136.)

Enter the compact tractor and perform the PRESTARTING PROCEDURE. (See PRE-STARTING PROCEDURE on Page 61.)

Allow the engine to cool. Remove the radiator cap (Item 1) [Figure 192] from the radiator.

Figure 193

Start the engine. Let it run until it is at operating temperature.

Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page 65.)

Check the coolant level. Add premixed coolant to the recovery tank as needed.

Close the engine cover.

P140336

1

P140365

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ELECTRICAL SYSTEM Description The compact tractor has a 12 volt, negative ground alternator charging system. The electrical system is protected by fuses and relays. The fuses will protect the electrical system when there is an electrical overload.

The reason for the overload must be found before starting the engine again.

Figure 196 25 1 14

2

Fuse And Relay Location

3

Figure 194

4

15

5

16

26

27 6

17

7

18

2

2

8

28

19 20

9 10

21

29

1

22

11 30

P140341

The fuse panel is located inside the cab under the left rear panel (Item 1) [Figure 194].

23

13

24 P140364

Remove the three plugs (Item 2) [Figure 194] and remove the three screws and the cover.

The decal [Figure 196] on the fuse cover shows the location and size of the fuses. Description and amp ratings are also shown below.

Figure 195

REF

1

P140342

Remove the fuse cover to access the fuses [Figure 195].

147 149 of 208

12

DESCRIPTION

1

Horn / Flasher

2 3

AMP REF

DESCRIPTION

AMP

15

15 Dome Light

5

Defrost

25

16 Work Light

15

Head / Tail Lights

20

17 Not Used

--

4

Alternator

10

18 Not Used

--

5

Dash Cluster

10

19 Defroster Timer

5

6

PTO / 4WD

15

20 Air Conditioning

25

7

Display / Safety Unit

10

21 Power Outlet

10

22 Beacon / Reverse

20

8

Brake Light

10

23 Not Used

--

9

HST Controller

15

24 Not Used

--

10 Not Used

--

25 Spare Fuse

5

11 Not Used

--

26 Spare Fuse

10

12 Washer / Wiper

15

27 Spare Fuse

10

13 Radio

10

28 Spare Fuse

15

14 Fuse Puller

20

29 Spare Fuse

20

29 Spare Fuse

25

CT5500 Series Operation & Maintenance Manual

ELECTRICAL SYSTEM (CONT’D) Fuse And Relay Location (Cont’d) Figure 197

Figure 198

7 13

14

7

8

9

10

11

8

5

12

6 4

1

3

2

4

5

3

2

1

6

C140342

The following relays are also located under the left cover inside the cab [Figure 197].

REF

DESCRIPTION

Wiper / Washer Rear

R

2

Work Lights Rear

R

3

Wiper / Washer Front

R

4

Work Lights Front

R

5

Beacon Lamp (If Equipped)

R

6

PTO Safety Start

R

7

Cruise PTO Brake

R

8

PTO Solenoid

R

9

Headlamp High Beam

R

10

Headlamp Low Beam

R

-

The following relays and slow blow fuses are located on the front side and the back side of the upper radiator plate [Figure 198].

RELAY

1

11

P140344A

REF

R

12

Horn

R

13

Neutral Safety

R

14

Engine Emergency Stop (Safety Interlock System)/ PTO Safety Start

R

148 150 of 208

DESCRIPTION

RELAY

1

Cab

R

2

Start

R

3

ECU

R

4

Glow Plug

R

5

Main Fuse

60A

6

Cab Fuse

60A

7

ECU Fuse

40A

8

Glow Plug Fuse

60A

CT5500 Series Operation & Maintenance Manual

ELECTRICAL SYSTEM (CONT’D) Battery Maintenance

WARNING AVOID INJURY OR DEATH Batteries contain acid which burns eyes and skin on contact. Wear goggles, protective clothing and rubber gloves to keep acid off body.

In case of acid contact, wash immediately with water.

In case of eye contact get prompt medical attention and wash eye with clean, cool water for at least 15 minutes.

If electrolyte is taken internally drink large quantities of water or milk! DO NOT induce vomiting. Get prompt medical attention.

W-2065-0807

Figure 199

P-09589

P-09590

The battery cables must be clean and tight. Always clean the battery terminals and cable ends when installing a new or used battery [Figure 199].

Remove acid or corrosion from battery and cables with a sodium bicarbonate (baking soda) and water solution.

Put grease on the battery terminals and cable ends to prevent corrosion.

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ELECTRICAL SYSTEM (CONT’D) Using A Booster Battery (Jump Starting) Figure 201

DANGER

2

AVOID DEATH Do not attempt to start the engine by shorting across the starter terminals.

Always start the machine from the operator’s seat only.

D-1001-0907

If it is necessary to use a booster battery to start the engine, BE CAREFUL! There must be one person in the operator’s seat and one person to connect and disconnect the battery cables.

4

The key switch must be OFF. The booster battery must be 12 volt.

1

3

P140346A

WARNING

Connect the end of the first cable (Item 1) to the positive (+) terminal of the booster battery. Connect the other end of the same cable (Item 2) [Figure 201] to the positive terminal on the compact tractor battery.

BATTERY GAS CAN EXPLODE AND CAUSE SERIOUS INJURY OR DEATH Keep arcs, sparks, flames and lighted tobacco away from batteries. When jumping from booster battery make final connection (negative) at machine frame.

Connect the end of the second cable (Item 3) to the negative terminal of the booster battery. Connect the other end of the same cable (Item 4) [Figure 201] to a ground point on the compact tractor.

Do not jump start or charge a frozen or damaged battery. Warm battery to 16°C (60°F) before connecting to a charger. Unplug charger before connecting or disconnecting cables to battery. Never lean over battery while boosting, testing or charging.

Start the engine.

W-2066-0910

After the engine has started, remove the ground (-) cable (Item 4) from the compact tractor first. Remove the cable from the positive terminal (Item 2) [Figure 201] on the compact tractor battery. Then remove the cables from the booster battery.

Figure 200

1

IMPORTANT Damage to the charging system can occur if: • Engine is operated with battery cables disconnected.

• Battery cables are connected when using a fast charger or when welding. (Remove both cables from the battery.)

• Extra battery cables (booster cables) are connected incorrectly.

P140306

The battery (Item 1) [Figure 200] is located under the engine cover. (See ENGINE COVER on Page 136.)

I-2217-0610

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ELECTRICAL SYSTEM (CONT’D) Removing And Installing Battery

WARNING

WARNING

AVOID INJURY OR DEATH Batteries contain acid which burns eyes and skin on contact. Wear goggles, protective clothing and rubber gloves to keep acid off body.

AVOID INJURY OR DEATH Battery explosions can cause serious injury or death.

Keep tools away from battery terminals to prevent arcs and sparks.

W-2645-0607

In case of acid contact, wash immediately with water.

In case of eye contact get prompt medical attention and wash eye with clean, cool water for at least 15 minutes.

If electrolyte is taken internally drink large quantities of water or milk! DO NOT induce vomiting. Get prompt medical attention.

W-2065-0807

Figure 202

1

2

3

3

4 P140347

Open the engine cover. (See ENGINE COVER on Page 136.)

Disconnect the negative (-) cable (Item 1) [Figure 202].

Disconnect the positive (+) cable (Item 2) [Figure 202].

Remove the two nuts (Item 3), washers and the battery hold down (Item 4) [Figure 202].

Remove the battery.

When installing the battery, do not touch any metal parts with the battery terminals.

Connect the negative (-) cable last to prevent sparks.

Connect and tighten the battery cables.

Install and tighten the battery hold down.

Close the engine cover.

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INSTRUMENT PANEL Inspection And Maintenance Figure 203

Engine temperature gauge (Item 8) [Figure 203].

9

1

2

Turn the left directional turn signal on and the left directional indicator lights (Item 9) [Figure 203] will flash.

Turn the signal lever to neutral and the light will stop flashing.

10

3 7

Turn the right directional signal on and the right directional indicator light (Item 10) [Figure 203] will flash.

Turn the directional signal lever to neutral and the light will stop flashing.

8

5

4

11 12

6

P140264

The PTO indicator light (Item 11) [Figure 203] will illuminate when the rear and / or mid PTO is engaged.

Off when disengaged.

The front wheel assist (4WD) light (Item 12) [Figure 203] will be illuminated when engaged, Off when disengaged.

Turn the key to the OFF position after testing the instrument panel.

REF 1

DESCRIPTION

FUNCTION / OPERATION

Light comes on when pressure is below allowable range. STOP the engine if the light comes ON. 2 Charging System Light Light comes on when battery voltage is low.

3 Glow Plug Light Light comes on when glow plugs are activated. (Glow plugs may stay activated after starting.)

4 Parking Brake Indicator Light comes on when parking brake Light is activated. Off when brake is released.

5 Fuel Gauge Shows amount of fuel in the tank.

6 Cruise Control Indicator On when cruise control is engaged.

Light 7 Tachometer Shows engine rpm.

8 Engine Temperature Shows engine coolant temperature.

Gauge 9 Left Directional Signal On when turn signal switch is Indicator activated for left turn.

10 Right Directional Signal On when turn signal switch is Indicator activated for right turn.

11 PTO Indicator Light On when PTO is engaged (rear and / or mid).

12 Front Wheel Assist On when front wheel assist is (4WD) Indicator Light engaged.

P140265

Inspect the instrument panel to make sure all gauges and warning lights are functioning correctly [Figure 203].

Turn the key to the ON position, but do not start the engine.

The engine oil pressure light (Item 1) and the charging system light (Item 2) [Figure 203] should illuminate when the key is turned on and the engine is not started. (When the engine is started, lights (Item 1 and 2) will turn off if the systems are functioning correctly.)

Engine Oil Pressure Warning Light

The glow plug light (Item 3) [Figure 203] will illuminate until the glow plug cycle is complete. (The glow plug light will turn off in approximately eight seconds.) The glow plug light may temporarily illuminate after starting.

Apply the parking brake and the parking brake light (Item 4) [Figure 203] will illuminate. Disengage the parking brake and the light will shut off.

The fuel gauge (Item 5) [Figure 203] will show the amount of fuel in the fuel tank.

The cruise control light (Item 6) [Figure 203] will illuminate (only when cruise control is engaged).

The tachometer (Item 7) [Figure 203] will indicate engine speed (only when the engine is running).

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HYDRAULIC / HYDROSTATIC / TRANSMISSION SYSTEM Checking And Adding Fluid Use only recommended fluid in the hydraulic / hydrostatic / transmission system. (See REGULAR MAINTENANCE ITEMS on Page 3.)

Transmission / Differential Fluid Chart

NOTE: Failure to use the proper transmission / differential fluid may result in diminished brake performance.

Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page 65.)

Figure 204

P-64023D

2 Figure 205

1 1 P140348A

Check the fluid level at the dipstick (Item 1) [Figure 204] at the rear of the machine.

Keep the oil level between the two notches (Item 2) [Figure 204] in the dipstick.

P140348

If needed, remove the fill cap (Item 1) [Figure 205] and add fluid. (See chart above.)

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HYDRAULIC / HYDROSTATIC / TRANSMISSION SYSTEM (CONT’D) Figure 207

Removing And Replacing Hydraulic / Hydrostatic / Transmission Filters Replace the filters at the correct interval. (See SERVICE SCHEDULE on Page 125.)

WARNING 1 AVOID INJURY OR DEATH Diesel fuel or hydraulic fluid under pressure can penetrate skin or eyes, causing serious injury or death. Fluid leaks under pressure may not be visible.

Use a piece of cardboard or wood to find leaks. Do not use your bare hand. Wear safety goggles. If fluid enters skin or eyes, get immediate medical attention from a physician familiar with this injury.

P140350

Hydrostatic Filter

W-2072-0807

Remove the hydrostatic filter (Item 1) [Figure 207] (located below the operator’s area on the left side of the frame).

Figure 206

Clean the surface of the filter housings where the filter seal contacts the housing.

Put clean oil on the seal of the new filters.

Install the hydraulic / transmission filter (Item 1) [Figure 206] and hand tighten plus 3/4 turn.

Install the hydrostatic filter (Item 1) [Figure 207] and hand tighten.

Install new hydraulic fluid.

1 Enter the compact tractor and perform the PRESTARTING PROCEDURE. (See PRE-STARTING PROCEDURE on Page 61.)

P140349

Hydraulic / Transmission Filter

Start the engine and operate all the hydraulic controls.

Remove the hydraulic / transmission filter (Item 1) [Figure 206] (located below the right side of the cab).

Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page 65.)

Check for leaks at the filter(s).

Check fluid level and add as needed.

WARNING AVOID INJURY OR DEATH Always clean up spilled fuel or oil. Keep heat, flames, sparks or lighted tobacco away from fuel and oil.

Failure to use care around combustibles can cause explosion or fire.

W-2103-0508

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HYDRAULIC / HYDROSTATIC / TRANSMISSION SYSTEM (CONT’D)

Figure 209

Removing And Replacing Hydraulic / Hydrostatic / Transmission Fluid Replace hydraulic / hydrostatic / transmission fluid at the correct service interval (See SERVICE SCHEDULE on Page 125.)

NOTE: Failure to use the proper transmission / differential fluid may result in diminished brake performance. (See Transmission / Differential Fluid Chart on Page 153.)

1

Fluid should also be replace if it becomes contaminated or after major repair.

P140352

Always replace the filter(s) whenever the hydraulic / hydrostatic / transmission fluid is replaced. (See Removing And Replacing Hydraulic / Hydrostatic / Transmission Filters on Page 154.)

Remove the plugs (Item 1) [Figure 209] both sides of the axle housings.

Figure 208

Recycle or dispose of the environmentally safe manner.

Drain the fluid into a container. used

fluid

in

an

Install the drain plugs and add hydraulic fluid. (See Transmission / Differential Fluid Chart on Page 153.)

WARNING AVOID INJURY OR DEATH Always clean up spilled fuel or oil. Keep heat, flames, sparks or lighted tobacco away from fuel and oil.

Failure to use care around combustibles can cause explosion or fire.

1 P140351A

W-2103-0508

Hoses And Clamps Inspect hydraulic, cooler, and power steering hoses and tubelines. Replace as necessary.

Inspect hoses clamps for damage and tightness. Tighten or replace as necessary.

2 P140353

Place a container under the center drain plug (Item 1) [Figure 208].

Remove the drain plug (Item 1) [Figure 208] from the transmission housing.

If equipped with the mid-PTO, the drain plug is located on the mid-PTO housing. Remove the plug (Item 2) [Figure 208] from the side of the mid-PTO housing.

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CT5500 Series Operation & Maintenance Manual

DIESEL PARTICULATE FILTER (DPF) SYSTEM Description

DPF Cleaning

The engine exhaust system is equipped with a diesel particulate filter (DPF). The DPF is an emissions reduction device that removes diesel particulate matter (soot) from the exhaust gases of the diesel engine. The DPF will trap and collect the soot until it is burned off. The process of burning off the collected soot is called regeneration.

Cleaning the DPF is recommended at the 3000 hour time frame.

The general warning icon Service Engine Soon Indicator Light (Item 1) [Figure 210] will illuminate.

The DPF is a critical component of the engine exhaust system and must be properly maintained. Specialized equipment is required to clean the ash from the DPF. See your Bobcat dealer for DPF cleaning.

Ash residue will remain after the regeneration process is complete. The ash must be periodically removed from the DPF. (See DPF Cleaning on Page 156.)

WARNING AVOID SERIOUS INJURY OR DEATH Exhaust gas temperature and exhaust system components are hot during regeneration. Keep flammable material, explosive dust, and explosive gases away from exhaust system.

W-2936-0412

Service Regeneration Figure 210

1

P140264

Your machine will indicate the need for service regeneration by displaying the Service Engine Soon Indicator Light (Item 1) [Figure 210].

Service regeneration requires the use of specialized equipment. See your Bobcat dealer for service regeneration.

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SUPPORTING THE COMPACT TRACTOR ON JACKSTANDS Procedure For service work under the compact tractor, or to remove the rims and tires, always support the compact tractor with jackstands or blocks of adequate capacity for the weight of compact tractor (See Performance on Page 193.)

WARNING AVOID INJURY OR DEATH Instructions are necessary before operating or servicing machine. Read and understand the Operation & Maintenance Manual, Operator’s Handbook and signs (decals) on machine. Follow warnings and instructions in the manuals when making repairs, adjustments or servicing. Check for correct function after adjustments, repairs or service. Untrained operators and failure to follow instructions can cause injury or death.

Figure 211

W-2003-0807

1

WARNING P140068

AVOID INJURY OR DEATH Put jackstands under the front and rear axles of the frame of the compact tractor before running the engine for service. Failure to use jackstands can allow the machine to fall or move.

Figure 212

W-2677-0907

1

P140069

Park the compact tractor on a flat level surface.

Put jackstands under the rear axles (Item 1) [Figure 211] and under the front axle (Item 1) [Figure 212].

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CT5500 Series Operation & Maintenance Manual

TIRE MAINTENANCE Mounting Check the tires regularly for wear, damage and pressure.

IMPORTANT Foam filled tires are NOT approved for use on the Compact Tractor. Axle damage may occur with foam filled tires. Warranty will be voided if foam filled tires are used on this machine.

WARNING

I-2277-0608

• Front Wheel Bolts •

Check the wheel bolt torque at the correct service interval. (See SERVICE SCHEDULE on Page 125.)

Front Wheels: The correct nut / bolt torque is 168 - 186 N•m (124 - 137 ft-lb).

•

AVOID INJURY OR DEATH Do Not attempt to mount a tire on the rim. This must be done by qualified personnel with the proper equipment.

Always maintain the correct tire pressure. Do not inflate the tires above the recommended pressures shown in the Operation & Maintenance Manual.

Use tires with the correct load rating for proper loader operation.

W-2598-1209

Rear Wheel Nuts / Bolts Rear Wheels: The correct nut / bolt torque is 275 - 319 N•m (203 - 235 ft-lb).

Tires are to be repaired only by an authorized person using the proper procedures and safe equipment.

Check the tires regularly for wear, damage and pressure.

Tires and rims must always be checked for correct size before mounting. Check rim and tire bead for damage.

Use tires with the correct load rating for proper loader operation. (See Tires on Page 196.)

The rim flange must be cleaned and free of rust.

The tire bead and rim flange must be lubricated with a rubber lubricant before mounting the tire.

Avoid excessive pressure which can rupture the tire and cause serious injury or death.

During inflation of the tire, check the tire pressure frequently to avoid over inflation.

WARNING AVOID INJURY OR DEATH Do not inflate tires above specified pressure. Failure to use correct tire mounting procedure can cause an explosion which can result in injury or death.

W-2078-1007

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FRONT AXLE Checking And Adding Lubricant

Removing And Replacing Lubricant

Check the front axle lubricant at the correct service interval. (See SERVICE SCHEDULE on Page 125.)

Figure 214

Park the machine on a flat, level surface. Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page 65.)

Figure 213 1 2 1 P140354

Remove the drain plug (Item 1) [Figure 214] (both sides) at the bottom on the front axle by the rims.

P140355A

The oil fill plug / level dip stick (Item 1) [Figure 213] is located on the right side of the front axle.

Remove the fill plug (Item 1) [Figure 213] so that the oil will drain faster.

Clean the area around the fill plug and remove the oil fill plug (Item 1) [Figure 213] to check the oil level.

Drain the lubricant into a container and recycle or dispose of it in an environmentally safe manner.

The correct oil level is between the marks on the dip stick (Item 2) [Figure 213].

Install and tighten drain plugs (Item 1) [Figure 214] (both sides).

If the fluid level is low, add lubricant through the fill plug hole (Item 1) until oil level is at the center of the dip stick (Item 2) [Figure 213].

Add lubricant through the fill plug hole (Item 1) until oil is between the marks on the dip stick (Item 2) [Figure 214].

Install and tighten the fill plug.

Install and tighten the fill plug.

Drive the compact tractor for five minutes and recheck the lubricant level. Add additional lubricant if needed.

Drive the compact tractor for five minutes and recheck the lubricant level. Add additional lubricant if needed.

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FRONT AXLE (CONT’D)

DIFFERENTIAL LOCK

Axle Pivot

Inspection And Maintenance

Adjust the front axle lubricant at the correct service interval. (See SERVICE SCHEDULE on Page 125.)

Figure 216

If the front axle pivot pin adjustment is incorrect, front wheel vibration can occur causing vibration in the steering wheel.

Figure 215

2 1

P140280A

1 The differential lock (Item 1) [Figure 216], when activated will cause both rear wheels to turn at the same speed.

P140356

Adjustment Loosen the lock nut (Item 1) and turn the bolt (Item 2) [Figure 215] in until resistance is felt.

There are no external adjustments for the differential lock. If the differential lock is not functioning properly, the transmission will need to be serviced. See your Bobcat dealer for service.

Turn the bolt (Item 2) out 1/6 turn and then tighten the lock nut (Item 1) [Figure 215].

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CT5500 Series Operation & Maintenance Manual

ALTERNATOR BELT Belt Adjustment

Belt Replacement

Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page 65.)

Loosen the mounting bolt (Item 1) and adjustment bolt (Item 2) [Figure 217] and move the alternator all the way in. Remove the belt.

Open the engine cover. (See ENGINE COVER on Page 136.)

Install the new belt and adjust as shown above.

Figure 217

2 7 - 9 mm (0.28 - 0.35 in)

1

3

P140357A

Loosen the lower mounting bolt (Item 1) and the adjustment bolt (Item 2) [Figure 217].

Move the top of the alternator outward [Figure 217] to tighten the belt.

The belt tension is correct with 7 - 9 mm (0.28 - 0.35 in) belt movement at mid span (Item 3) [Figure 217] when 67 N (15 lb) force is applied to the belt.

Tighten the mounting bolt (Item 1) and adjustment bolt (Item 2) [Figure 217].

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LUBRICATING THE COMPACT TRACTOR Lubrication Locations Figure 219

WARNING AVOID INJURY OR DEATH If equipped with a loader or implement, always have the attachment or implement fully lowered on the ground. Stop the engine and engage the parking brake before doing any maintenance to the compact tractor. Do Not work under raised loader arms or raised implement.

W-2599-0607

2

Lubricate as specified for the best performance of the compact tractor. (See SERVICE SCHEDULE on Page 125.)

P140358

Record the operating hours each time you lubricate the compact tractor.

2. Axle Pivot (1) [Figure 219] (on back side of front axle).

Always use a good quality lithium based multi-purpose grease. Apply lubricant until extra grease shows.

Figure 220

Lubricate the following: Figure 218 3

1

P140359

3. Three-Point hitch cylinder (1) [Figure 220] (both sides).

P140356

1. Axle Pivot (1) [Figure 218] (on front side of front axle).w

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LUBRICATING THE COMPACT TRACTOR (CONT’D) Lubrication Locations (Cont’d) Figure 221 4

5

6

5

P140012

4. Rod End Tilt Cylinder (Both Sides) (1) [Figure 221] (if equipped).

5. Bucket Pins (Both Sides) (2) [Figure 221] (if equipped).

6. Bucket Link Pins (Both Sides) (1) [Figure 221] (if equipped).

Figure 222

7

8

10 9

P140360

7. Base End Tilt Cylinder (Both Sides) (2) [Figure 222] (if equipped).

8. Loader Arm Pivot Pin (Both Sides) (2) [Figure 222] (if equipped).

9. Rod End Lift Cylinder (Both Sides) (2) [Figure 222] (if equipped).

10. Base End Lift Cylinder (Both Sides) (2) [Figure 222] (if equipped).

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CT5500 Series Operation & Maintenance Manual

PIVOT PINS Inspection And Maintenance Figure 223

Figure 225

1

1 1

2 P140012

P140360

Some pivot pins (Item 1) [Figure 223] are held in position with a bolt.

The loader pins (Item 1) [Figure 225] are held in position with a snap ring (Item 1) [Figure 224].

Check that the bolts are tightened to 34 - 37 N•m (25 - 28 ft-lb) torque.

Check that the snap rings are securely installed on the pivot pins.

Figure 224

1

P132793

Some pivot pins (Item 2) [Figure 223] are held in position with a snap ring (Item 1) [Figure 224].

Check that the snap rings are securely installed on the pivot pins.

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CT5500 Series Operation & Maintenance Manual

BOB-TACH Inspection And Maintenance Figure 226

If the wedges do not contact the lower edge of the holes [Figure 227], the attachment will be loose and can come off the Bob-Tach.

Figure 228

P132887

Move the Bob-Tach levers down to engage the wedges [Figure 226].

The levers and wedges must move freely.

NA13065S

WARNING

Inspect the mounting frame on the attachment and BobTach, linkages, and wedges for excessive wear or damage [Figure 228]. Replace any parts that are damaged, bent, or missing. Keep all fasteners tight.

AVOID INJURY OR DEATH The Bob-Tach wedges must extend through the holes in the attachment mounting frame. Levers must be fully down and locked. Failure to secure wedges can allow attachment to come off.

Look for cracked welds. Contact your Bobcat dealer for repair or replacement parts.

W-2715-0208

Lubricate the wedges. (See SERVICE SCHEDULE on Page 125.) and (See LUBRICATING THE COMPACT TRACTOR on Page 162.)

Figure 227

2

1

1 P-31233A

NA3098

The wedges (Item 1) [Figure 227] must extend through the holes in the attachment mounting frame The spring loaded wedges (Item 1) must contact the lower edge of the holes in the attachment mounting frame (Item 2) [Figure 227].

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AXLE TOE IN Inspection And Maintenance Figure 229

Figure 231

2

1

1 P140226

P140227

Figure 230

If the dimension is not correct, loosen the tie rod lock nut (Item 1) (both sides) and install a wrench on the flat area (Item 2) [Figure 231] on the tie rod. Turn the tie rod to adjust the toe in or out until the correct measurement is obtained.

2

NOTE: Change both sides evenly or as needed so that the steering wheel is centered for operator’s view of the dash.

Measure the toe in dimension again after the tie rod has been adjusted. Readjust as necessary.

1 Tighten the lock nut (Item 1) [Figure 231] (both sides).

P-77895

Park the machine on a flat and level surface.

Stop the engine and exit the compact tractor. (See STOPPING THE COMPACT TRACTOR on Page 65.)

The front axle toe in will need to be measured at the centerline of the front tires, both on the front side (Item 1) and rear side (Item 2) [Figure 230] of the front axle.

Measure the front centerline of the front tires (Item 1) [Figure 229] and [Figure 230] and write this dimension down.

Measure the rear centerline of the front tires (Item 2) [Figure 230] and write this dimension down.

The front dimension (Item 1) [Figure 229] and [Figure 230] should be 2 - 8 mm (0.08 - 0.31 in) less than the rear dimension (Item 2) [Figure 230].

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COMPACT TRACTOR STORAGE AND RETURN TO SERVICE Return To Service

Storage

After the compact tractor has been in storage, it is necessary to complete this list of items to return the compact tractor to service.

WARNING AVOID INJURY OR DEATH When an engine is running in an enclosed area, fresh air must be added to avoid concentration of exhaust fumes. If the engine is stationary, vent the exhaust outside. Exhaust fumes contain odorless, invisible gases which can kill without warning.

W-2050-0807

Sometimes it may be necessary to store your compact tractor for an extended period of time. Below is a list of items to perform before extended storage.

•

Check the engine and hydraulic oil levels; check coolant level.

•

Install a fully charged battery.

•

Remove grease from exposed cylinder rods.

•

Check belt tension.

•

Be sure all shields and guards are in place.

•

Lubricate the compact tractor as shown in the Operation & Maintenance Manual.

•

Check tire inflation and remove blocks from under frame.

•

Remove cover from exhaust pipe opening.

•

Enter the compact tractor and perform the PRESTARTING PROCEDURE. (See PRE-STARTING PROCEDURE on Page 61.) Let the engine run for a few minutes while observing the instrument panels and systems for correct operation.

•

Thoroughly clean the compact tractor including the engine compartment.

•

Lubricate the compact tractor as shown in the Operation & Maintenance Manual.

•

Replace worn or damaged parts.

•

Park the compact tractor in a dry protected shelter.

•

Lower the loader arms and implement (if equipped) and put the attachment and implement flat on the ground.

•

Operate compact tractor, check for correct function.

•

Check brake and parking brake function.

•

Put grease on any exposed cylinder rods.

•

•

Put fuel stabilizer in the fuel tank and run the engine a few minutes to circulate the stabilizer to the pump and fuel injectors.

Stop the engine and check for leaks. Repair as needed.

•

Drain and flush the cooling system. Refill with premixed coolant.

•

Replace all fluids and filters (engine, hyd. / hydros / trans.).

•

Replace air cleaner filter.

•

Put blocks under the frame to remove weight from the tires.

•

Place all controls in neutral.

•

Remove the battery. Store it in a cool, dry place above freezing temperatures and charge it periodically during storage.

•

Cover the exhaust pipe opening.

•

Tag the compact tractor to indicate that it is in storage condition.

•

Lock the brake pedals together (if equipped) and engage the parking brake.

•

Drain water from clutch housing (if equipped).

•

Place clutch pedal in the storage position (if equipped).

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SETTING ENGINE VALVE CLEARANCE Description The engine valve clearance should be checked and adjusted at 800 hours.

See your Bobcat dealer for service.

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MACHINE SIGN TRANSLATIONS MACHINE SIGN TRANSLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170 Service Schedule (7375204) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170 Warning (7118012) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173 Warning (7166857) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176 Warning (7118014) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179 Warning (7377253) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180 Danger (7118017) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180 Start Engine (7375199) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181 Start Engine (7375198) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181 Danger (7157357) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181 Warning (7375207) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182 Warning (7125076) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182 Warning (7354699) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183 Warning (7354700) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184 Warning (7375202) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184 Warning (7375203) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185 Danger (7373139) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186 Warning (7373140) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186 Danger / Warning (7147821) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187

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MACHINE SIGN TRANSLATIONS Service Schedule (7375204)

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MACHINE SIGN TRANSLATIONS (CONT’D) Service Schedule (7375204) (Cont’d)

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MACHINE SIGN TRANSLATIONS (CONT’D) Service Schedule (7375204) (Cont’d)

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MACHINE SIGN TRANSLATIONS (CONT’D) Warning (7118012)

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MACHINE SIGN TRANSLATIONS (CONT’D) Warning (7118012) (Cont’d)

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MACHINE SIGN TRANSLATIONS (CONT’D) Warning (7118012) (Cont’d)

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MACHINE SIGN TRANSLATIONS (CONT’D) Warning (7166857)

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MACHINE SIGN TRANSLATIONS (CONT’D) Warning (7166857) (Cont’d)

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MACHINE SIGN TRANSLATIONS (CONT’D) Warning (7166857) (Cont’d)

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MACHINE SIGN TRANSLATIONS (CONT’D) Warning (7118014)

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MACHINE SIGN TRANSLATIONS (CONT’D) Warning (7377253)

Danger (7118017)

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MACHINE SIGN TRANSLATIONS (CONT’D) Start Engine (7375199)

Start Engine (7375198)

Danger (7157357)

Translated French Canadian decal not available at time of print.

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MACHINE SIGN TRANSLATIONS (CONT’D)

Warning (7125076)

Warning (7375207)

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MACHINE SIGN TRANSLATIONS (CONT’D) Warning (7354699)

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MACHINE SIGN TRANSLATIONS (CONT’D) Warning (7354700)

Warning (7375202)

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MACHINE SIGN TRANSLATIONS (CONT’D) Warning (7375203)

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MACHINE SIGN TRANSLATIONS (CONT’D) Danger (7373139)

Translated Spanish decal not available at time of print.

Translated French Canadian decal not available at time of print.

Warning (7373140)

Translated Spanish decal not available at time of print.

Translated French Canadian decal not available at time of print.

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MACHINE SIGN TRANSLATIONS (CONT’D) Danger / Warning (7147821)

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SPECIFICATIONS COMPACT TRACTOR CAPACITIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .189 Compact Tractor Loader Lift Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .189 Three-Point Hitch Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .190 Towing Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .190 Maximum Drawbar Tongue Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .190 Ballast (Front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .190 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .191 Machine Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .191 Machine Dimensions (With Optional Loader) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .192 Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .193 Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .193 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .193 Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .194 Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .194 Power Take-Off (PTO) System (Rear-PTO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .194 Power Take-Off (PTO) System (Mid-PTO Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .194 Drive System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .195 Travel Speeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .195 Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .196 Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .196 Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .196 Loader (If Equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .196 Certain specification(s) are based on engineering calculations and are not actual measurements. Specification(s) are provided for comparison purposes only and are subject to change without notice. Specification(s) for your individual Bobcat equipment will vary based on normal variations in design, manufacturing, operating conditions, and other factors.

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COMPACT TRACTOR CAPACITIES Compact Tractor Loader Lift Capacity The compact tractor lift capacity with the loader and standard bucket, and tires with the correct load rating is listed in the chart below.

•

The loader is equipped with the Bob-Tach mounting system.

•

Tires with a lower load rating are used.

The following items will reduce the loader lift capacity: •

Use of larger buckets or attachments which moved the load center forward.

Loader Lift Capacity With Bob-Tach Mounting System and Pallet Forks - Configuration 3

Loader Lift Capacity With Bob-Tach Mounting System - Configuration 2

C

B

A

C

B

D

FL9-5 S/N B4VD00101 & Above (A) 1829 mm (72 in) Bob-Tach Bucket Bucket Weight

126 kg (275 lb)

Recommended Rear Ballast Box Weight (C)

466 kg (1028 lb)

Loader lift capacity at full height with Bucket (Model FL9-5 loader)

Measured at pivot pin 1064 kg (2346 lb) Measured at 500 mm (19.68 in) from pivot

Loader lift capacity at 1499 mm (59 in) lift height with Bucket (Model FL9-5)

612 kg (1349 lb) Measured at 500 mm (20 in) from pivot

Boom breakout force

785 kg (1731 lb)

Measured at pivot pin

769 kg (1695 lb)

Measured at pivot pin 2052 kg (4524 lb) Measured at 500 mm (20 in) from pivot

Bucket rollback force measured at 500 mm (20 in) from pivot pins

1417 kg (3124 lb)

Measured at ground level 1640 kg (3616 lb)

(D) Loader lift capacity at full height with pallet forks (Model FL9-5 loader and Rear Ballast (C) installed).

See pallet fork decal for values.

Recommended operating capacity with NO rear ballast. 307 kg (676 lb)

at 500 mm (20 in) from pivot pins

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COMPACT TRACTOR CAPACITIES (CONT’D)

Towing Weight

Three-Point Hitch Specifications

The maximum tow weight including the weight of the trailer is listed in the chart below.

Examples of the lift capacity of the three-point hitch with front ballast are listed in the chart below.

Maximum Drawbar Tongue Weight

The following items will reduce the Three-Point Hitch lift capacity:

The maximum vertical load that can be applied to the drawbar hitch is listed in the chart below.

•

Ballast (Front)

•

Implements are used which move the load center rearward.

The front mounted loader with attachment can be used as a front ballast. A front ballast kit can be installed on the front of the compact tractor (see chart below).

If the weight of the front ballast is reduced.

Three-Point Hitch Lift Capacity with Front Ballast Kit - Configuration 2

Three-Point Hitch Lift Capacity with NO Front Ballast - Configuration 1

A

B

Three-Point Hitch Lift Capacity with Loader as Front Ballast - Configuration 3

C

D

Towing

E

G

F

B-23617

A Three-Point Hitch Lift Capacity (with NO front ballast)

Measured at 610 mm (24 in) behind the lift points

571 kg (1259 lb)

B Three-Point Hitch Lift Capacity (with Front Measured at 610 mm (24 in) behind the lift Ballast Kit D installed) points

818 kg (1804 lb)

C Three-Point Hitch Lift Capacity (With Front Ballast Weight E installed - FL9-5 loader and bucket)

Measured at 610 mm (24 in) behind the lift points

D Front Ballast Kit Weight E Front Ballast Weight

1321 kg (2912 lb)

152 kg (335 lb) FL9-5 loader and bucket installed

488 kg (1076 lb)

F Maximum Drawbar Tongue Weight

735 kg (1653 lb)

G Tow Weight (Including weight of trailer)

4300 kg (9480 lb)

NOTE: Three-Point Hitch Hydraulic Lift Capacity is 1441 kg (3177 lb) (per ISO 789-2).

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SPECIFICATIONS Machine Dimensions • Dimensions are given for a compact tractor equipped with tires as shown in the table below.

• Where applicable, specification conform to SAE, ANSI or ISO standards and are subject to change without notice.

P140361

AG TIRES

INDUSTRIAL TIRES

TURF TIRES

A1

3734 mm (147.0 in)

3734 mm (147.0 in)

3734 mm (147.0 in)

A2

3547 mm (139.6 in)

3547 mm (139.6 in)

3547 mm (139.6 in)

B

1808 mm (71.2 in)

1885 mm (74.2 in)

1824 mm (71.8 in)

C

2393 mm (94.2 in)

2393 mm (94.2 in)

2370 mm (93.3 in)

D

1920 mm (75.6 in)

1920 mm (75.6 in)

1920 mm (75.6 in)

E1

1352 mm (53.2 in)

1352 mm (53.2 in)

1352 mm (53.2 in)

E2

1324 mm (52.1 in)

1324 mm (52.1 in)

1324 mm (52.1 in)

F

330 mm (13.0 in)

330 mm (13.0 in)

312 mm (12.3 in)

Turning Radius: 3410 mm (134.3 in) Turning Radius With One Rear Wheel Brake Activated: 2990 mm (117.6 in)

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SPECIFICATIONS (CONT’D) Machine Dimensions (With Optional Loader) • • •

Dimensions are given for a compact tractor equipped with tires as shown in the table below and the optional loader and bucket and may vary with other types of buckets and tires.

Where applicable, specification conform to SAE, ANSI or ISO standards and are subject to change without notice.

Always use tires with the proper load rating.

1829 mm (72.0 in)

A

F B

874 mm (34.4 in)

C D

G

E

1781 mm (70.1 in) P140361a

AG TIRES

GENERAL PURPOSE TIRES

TURF TIRES

A

3170 mm (124.8 in)

3139 mm (123.6 in)

3124 mm (123.0 in)

B

2601 mm 102.4 in)

2568 mm (101.1 in)

2543 mm (100.1 in)

C

2418 mm (95.2 in)

2393 mm (94.2 in)

2385 mm (93.9 in)

D

1864 mm (73.4 in)

1842 mm (72.5 in)

1829 mm (72.0 in)

E

152 mm (6.0 in)

160 mm (6.3 in)

147 mm (5.8 in)

F

59°

59°

59°

G

37°

37°

37°

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SPECIFICATIONS (CONT’D) Performance Operating Weight: Standard Machine

2125 kg (4685 lb)

Add For Loader With Standard Bob-Tach Bucket

488 kg (1076 lb)

Controls Vehicle Steering

Steering Wheel

Speed Range Lever

Lever in left console (Low - Neutral - Medium - Neutral - High)

Transmission

Hydrostatic - dual foot pedals (forward and reverse) on the right floor

Loader Hydraulics (If Equipped) - Lift and Tilt

Joystick Control Lever at right console

Rear Remote Hydraulics (If Equipped) - Rear Auxiliary 1, (2 or 3 Optional)

Lever(s) in right console

Rear-PTO

Switch in right console

Mid-PTO (If Equipped)

Lever below right side of seat

Engine Controls

Hand lever engine speed control; key-type starter switch

Starting Aid

Automatic Glow Plugs - key activated

Brake Pedals

Two foot pedals activate wet disc (on left floor)

Parking Brake

Lever activated with brake pedals locked together

Engine Compact Tractor Model

CT5545

Engine Make / Model Horsepower, Maximum

CT5550

CT5555

Daedong 3HT-TH4D Stage 5 33,5 kW (45 hp) @ 2600 rpm

37,3 kW (50 hp) @ 2600 rpm

41,0 kW (55 hp) @ 2600 rpm

Fuel / Cooling

Diesel / Liquid (Direct Injection)

High Idle RPM

2750 rpm

Low Idle RPM

950 rpm

950 rpm

Number of Cylinders

950 rpm

43,0 kW (57.8 hp) @ 2600 rpm

950 rpm

3

Displacement

1,826 L (111.4 in3)

Bore / Stroke

83,0 mm / 102,4 mm (3.3 / 4.03 in)

Lubrication

Pressure System with Filter

Crankcase Ventilation Air Cleaner

CT5558

Closed Breathing Dry replaceable paper cartridge (Single Element)

Ignition

Diesel-Compression

Engine Coolant Starting Aid

Ethylene Glycol / Water Mixture Automatic Glow Plugs

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SPECIFICATIONS (CONT’D) Hydraulic System Pump Type

Engine driven, gear type with priority valve

Pump Capacity

36,4 L/min (9.6 gpm) @ 2600 rpm

Steering Pump Capacity

31,2 L/min (8.2 gpm) @ 2600 rpm

System Relief at Quick Couplers

18000 kPa (180 bar) (2610 psi)

Filter (Hydraulic)

Full flow replaceable, 88 - 96 micron pore size

Filter (Hydrostatic)

Full flow replaceable, BETA10 = 1.4

Steering Cylinders

Single acting

Control Valve - Loader (if equipped)

Joystick control lever operated, open center, series type with float detent on lift.

Control Valve - Rear Remote Auxiliary Hydraulic (if equipped)

Lever(s) operated, open center, series type.

(Full flow detent in section one of both A and B couplers detent optional in section 2 and 3)

Fluid Lines

Metric tubelines, hoses and fittings

Hydraulic Function Time (If Equipped): Lift Arms Bucket

Raise 4.5 Seconds / Lower 2.9 Seconds Dump 3.1 Seconds / Rollback 2.1 Seconds

Electrical Alternator

Belt driven, 75 amp, open

Battery

12 volt, 690 cold cranking amp @ -18°C (0°F), 75 minute reserve capacity

Starter

12 volt, gear reduction type, 1,7 kW (2.3 hp)

Instrumentation

Gauges: Engine Coolant Temperature, Fuel Gauge, Engine rpm  LCD Display: Hourmeter Warning lights (Red): Parking Brake, Low Engine Oil Pressure, Low Battery Voltage, Engine Coolant Temperature, DPF, Water In Fuel Indicator Lights (Amber): Glow Plugs Activated, PTO Activated (Rear-PTO and Mid-PTO) Front Wheel Assist, Cruise Control, Cruise/PTO, Rear Diff Lock,  Service Engine, Single Brake, 4WD, Calibration, Communication Error, Speed Limit, No-Stall, Fuel Level, High Temp, Check Engine. Indicator Lights (Green): Left and Right Turn Indicator, Linked Pedal, L, N, M, H Indicator Lights (Blue): High Beam

Power Take-Off (PTO) System (Rear-PTO) Rear-PTO

SAE 1-3/8 inch 6 tooth spline

PTO Type

TYPE 1 per ASABE S203

Operating Speed

Average PTO Power at 540 rpm

CT5545

CT5550

CT5555

CT5558

540 rpm @ 2538 rpm engine speed

540 rpm @ 2493 rpm engine speed

540 rpm @ 2493 rpm engine speed

540 rpm @ 2409 rpm engine speed

25,3 kW (33.9 hp)

29,0 kW (38.9 hp)

32,1 kW (43.1 hp)

33,7 kW (45.1 hp)

Power Take-Off (PTO) System (Mid-PTO Optional) Mid-PTO

Independent - 1.0 inch 15 tooth spline ASABE S431

Operating Speed

2103 rpm @ 2493 rpm engine speed

PTO Power

NA

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SPECIFICATIONS (CONT’D) Drive System Main Drive

Fully hydrostatic, 4-wheel drive (rear wheel drive with front wheel assist)

Transmission

Hydrostatic Drive with Low - Medium - High speed select lever

Final Drive

Front and rear differentials

Wheel Bolts / Nuts

Front Axle = Torque 168 - 186 N•m (124 - 137 ft-lb) Rear Axle = Torque 275 - 319 N•m (203 - 235 ft-lb)

Differential

Open differentials provided in both axles.

Rear includes pedal activated differential lock

Differential Fluid (Front)

SAE 80W-90 premium gear lube

Differential Fluid (Rear)

See Hydraulic / Hydrostatic / Transmission information, API GL-4

Travel Speeds Travel Speed Range

AG Tires

Turf Tires

Forward speed @ 2600 rpm:

Low Range: 0 - 6,7 km/h (0 - 4.2 mph), Medium Range: 0 - 11,5 km/h (0 - 7.1 mph), High Range: 0 - 28,0 km/h (0 - 17.4 mph)

Low Range: 0 - 6,7 km/h Low Range: 0 - 6,2 km/h (0 - 4.25 mph), (0 - 3.9 mph), Medium Range: 0 - 10,8 km/h Medium Range: 0 - 11,6 km/h (0 - 7.2 mph), (0 - 6.7 mph), High Range: 0 - 28,2 km/h High Range: 0 - 26,2 km/h (0 - 17.5 mph) (0 - 16.3 mph)

Reverse speed @ 2600 rpm:

Low Range: 0 - 6,7 km/h (0 - 4.2 mph), Medium Range: 0 - 11,5 km/h (0 - 7.1 mph), High Range: 0 - 28,0 km/h (0 - 17.4 mph)

Low Range: 0 - 6,7 km/h Low Range: 0 - 6,2 km/h (0 - 4.25 mph), (0 - 3.9 mph), Medium Range: 0 - 10,8 km/h Medium Range: 0 - 11,6 km/h (0 - 7.2 mph), (0 - 6.7 mph), High Range: 0 - 28,2 km/h High Range: 0 - 26,2 km/h (0 - 17.5 mph) (0 - 16.3 mph)

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SPECIFICATIONS (CONT’D) Steering Steering Type

Non-Load Reaction Power Steering

Capacities Fuel

56,0 L (14.8 U.S. gal)

Engine Lubrication and Filter

6,0 L (6.3 qt)

Engine Cooling System

10,4 L (11.2 qt)

Hydraulic / Hydrostatic / Transmission Reservoir

45,0 L (11.9 U.S. gal)

Front Axle

7,0 L (7.2 qt) each

Tires FRONT TIRES

REAR TIRES

Standard

Industrial 10x16.5 (6 ply)

Industrial 17.5-24 (6 ply)

Optional

Turf 29x12.5-15 (6 ply) Ag 8-16 (10 ply)

Turf 44x18.0-20 (6 ply) Ag 13.6-24 (6 ply)

Recommended Inflation Pressure

With Or Without Loader

Industrial

310 kPa (3,10 bar) (45 psi)

138 kPa (1,38 bar) (20 psi)

Turf

207 kPa (2,07 bar) (30 psi)

207 kPa (2,07 bar) (30 psi)

Ag

331 kPa (3,31 bar) (48 psi)

152 kPa (1,52 bar) (22 psi)

* Reduce travel speed to 5 mph maximum with a fully loaded bucket. Maximum tire inflation pressures for loader use are based on a 5 mph cyclic load.

NOTE: Always use tires with the proper load rating.

NOTE: Foam filled tires are NOT approved for use on the Compact Tractor. Axle damage may occur with foam filled tires. Warranty will be void if foam filled tires are used on this machine.

Loader (If Equipped) System Relief at Quick Couplers

18000 kPa (180 bar) (2610 psi)

Hydraulic Cylinders

Double-acting; lift and tilt

Bore Diameter: Lift Cylinder Tilt Cylinder

60 mm (2.36 in) 50 mm (1.97 in)

Rod Diameter: Lift Cylinder Tilt Cylinder

35 mm (1.38 in) 30 mm (1.18 in)

Stroke: Lift Cylinder Tilt Cylinder

460 mm (18.11 in) 390 mm (15.35 in)

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WARRANTY WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198

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CT5500 Series Operation & Maintenance Manual

WARRANTY

WARRANTY Bobcat Compact Tractor Bobcat Company warrants to its authorized dealers and authorized dealers of Bobcat Equipment Ltd., who in turn warrant to the owner, that each new Bobcat Compact Tractor will be free from proven defects in material and workmanship with respect to (i) all components of the product except as otherwise specified herein for twenty four (24) months or 1500 hours (whichever occurs first), (ii) the powertrain components consisting of clutch housing, transmission case, differential and final drive housing and all parts contained therein plus the drive axles and external driveshafts, and the engine components consisting of the crankcase, cylinder head, front gear case, valve cover pans and all parts contained therein but not including fuel, electrical, cooling, intake or exhaust components unless specifically covered under the Emission Control System Warranty for such product, for forty eight months unlimited hours for a tractor sold to a Non-Commercial Customer as specified in the delivery report submitted by the dealer to Bobcat or thirty-six months or 2000 hours (whichever occurs first) for a tractor sold to a Commercial Customer as specified in the delivery report submitted by the dealer to Bobcat, (iii) Bobcat brand tires, for twelve (12) months on a prorated basis based on the remaining depth of the tire at the time any defect is discovered, (iv) Bobcat brand batteries, for twelve (12) months with an additional twelve (12) months provided that Bobcat Company shall only reimburse a fixed portion of the cost of replacing the battery during such additional twelve months and (v) Bobcat accessories that are factory installed for a period of twelve (12) months. The foregoing time periods shall all commence after delivery by the authorized Bobcat dealer to the original buyer.

During the warranty period, the authorized Bobcat dealer shall repair or replace, at Bobcat Company's option, without charge for parts and labor, any part of the Bobcat product except as otherwise specified herein which fails because of defects in material or workmanship. The owner shall provide the authorized Bobcat dealer with prompt written notice of the defect and allow reasonable time for repair or replacement.

Bobcat Company may, at its option, require failed parts to be returned to the factory. Travel time of mechanics and transportation of the Bobcat product to the authorized Bobcat dealer for warranty work are the responsibility of the owner. The remedies provided in this warranty are exclusive.

This warranty does not apply to tires (except Bobcat brand tires). The owner shall rely solely on the warranty, if any, of the respective manufacturers thereof. This warranty does not cover replacement of scheduled service items such as oil, filters, tune-up parts, and other high-wear items. This warranty does not cover damages resulting from abuse, accidents, alterations, use of the Bobcat product with any accessory or attachment not approved by Bobcat Company, air flow obstructions, or failure to maintain or use the Bobcat product according to the instructions applicable to it.

THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES AND CONDITIONS, EXCEPT THE WARRANTY OF TITLE AND THE EMISSION CONTROL SYSTEM WARRANTY FOR THE PRODUCT. BOBCAT COMPANY DISCLAIMS ALL OTHER WARRANTIES AND CONDITIONS, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL BOBCAT COMPANY OR THE AUTHORIZED BOBCAT DEALER BE LIABLE FOR ANY SPECIAL, INCIDENTAL, INDIRECT OR CONSEQUENTIAL DAMAGES WHATSOEVER, INCLUDING, BUT NOT LIMITED TO, LOSS OR INTERRUPTION OF BUSINESS, LOST PROFITS, OR LOSS OF MACHINE USE, WHETHER BASED ON CONTRACT, WARRANTY, TORT, NEGLIGENCE, STRICT LIABILITY, STATUTE OR OTHERWISE, EVEN IF BOBCAT COMPANY OR THE AUTHORIZED BOBCAT DEALER HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. THE TOTAL LIABILITY OF BOBCAT COMPANY AND THE AUTHORIZED BOBCAT DEALERS WITH RESPECT TO THE PRODUCT AND SERVICES FURNISHED HEREUNDER SHALL NOT EXCEED THE PURCHASE PRICE OF THE PRODUCT UPON WHICH SUCH LIABILITY IS BASED.

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WARRANTY (CONT’D) In this emissions limited warranty, the term “Manufacturer” means Daedong-USA INC. KIOTI Tractor Division as the holder of the U.S. Environmental Protection Agency (U.S. EPA) Certificate of Conformity and California Executive Order for the vehicle. The emission control limited warranty is in addition to the standard limited warranty for your vehicle.

Your Bobcat dealer is authorized to perform all warranty and service repairs on your diesel engine. To locate a Bobcat dealer, visit www.bobcat.com or call 1-800-743-4340.

Daedong-USA INC. KIOTI Tractor Division (KIOTI) CONSUMER WARRANTY RIGHTS & OBLIGATIONS INTRODUCTION Daedong-USA INC. KIOTI Tractor Division (KIOTI) is pleased to explain the emission control system warranty on your 2019 model year engine designed & manufactured to meet the stringent requirements of Tier IV.  In North America, new engines must be designed; built and equipped to meet the EPA’s reduced emission standards & California’s stringent anti-smog standards. KIOTI must warrant the emission control system on your engine for the periods of time listed below provided there has been no abuse, neglect or improper maintenance of your engine.  Additional conditions and responsibilities are further outlined below. Where a warrantable condition exists, KIOTI will repair your engine at no cost to you including diagnosis, parts and labor.  The warranty period shall begin on the date the engine is first placed in service (Date of sale). This emissions warranty is applicable in all provinces, states and territories of the United States of America and complies with the policies of Federal Warranty Provisions. This warranty is also applicable in all provinces & territories of Canada.

MANUFACTURER’S WARRANTY COVERAGE: KIOTI warrants to the original owner, and to each subsequent owner, of a new, diesel engine that the emission control system of your engine: 1. Was designed, built and equipped so as to conform at the time of sale with all applicable regulations of the EPA and CARB. 2. Is free from defects in material and workmanship which will cause such engine to fail to conform with applicable regulations for the following warranty period: • For variable speed engines rated less than 19 kW (25 HP), excluding UTV’s: - Commercial application: Three (3) years or 2,000 hours of operation, whichever occurs first.  - Non-Commercial application: Four (4) years • For all other variable speed engines rated at or above 19 kW (25 HP): - Commercial application: Five (5) years or 3,000 hours of operation, whichever occurs first. - Non-Commercial application: Five (5) years  The emission control systems of your new Daedong engine were designed, built and tested using genuine Daedong parts, and the engine is certified as being in conformity with EPA and CARB emission control regulations.  Accordingly, it is recommended that any replacement parts used for maintenance, repair or replacement of emission control systems be genuine Daedong parts.  Owners may choose to use any replacement part in the performance of any maintenance or non-warranty repairs although KIOTI recommends that the owner obtain assurance that such parts are warranted by their specific part manufacturer to be equivalent to genuine Daedong parts.  Any warranted part which is not scheduled for replacement as required maintenance shall be warranted for the warranty period defined above.  If any such part fails during the period of warranty coverage, it will be repaired or replaced under warranty. Any such part repaired or replaced under the warranty shall be warranted for the remaining warranty period. Any warranted part which is scheduled only for regular inspection in the written instructions shall be warranted for the warranty period defined above. A statement in the written instructions to the effect of “repair or replace as necessary” shall not reduce the period of warranty coverage.  Any such part repaired or replaced under warranty shall be warranted for the remaining warranty period. Any warranted part which is scheduled for replacement as required maintenance shall be warranted for the period of time prior to the first scheduled replacement point for that part.  If the part fails prior to the first scheduled replacement, the part shall be repaired or replaced by the engine manufacturer under warranty.  Any such part repaired or replaced under warranty shall be warranted for the remainder of the period prior to the first scheduled replacement point for the part. Repair or replacement of any warranted part under warranty shall be performed at no charge to the owner at an authorized KIOTI warranty station. KIOTI provides warranty services or repairs at all manufacturer distribution centers (warranty stations) that are franchised to service the subject engines. Please see the Customer Assistance section of this statement for help in locating such service centers.  The owner will not be charged for diagnostic labor that leads to the determination that a warranted part is in fact defective, provided that such diagnostic work is performed at an authorized KIOTI warranty station.  KIOTI is liable for damages to other engine components caused by the failure of a warranted part remaining under warranty.  KIOTI is required by EPA and CARB regulations to maintain a supply of parts sufficient to meet the expected demand for such parts during the warranty period for the engines covered by this warranty.

OWNER’S WARRANTY RESPONSIBILITIES: This engine is designed to operate on ultra low sulfur fuel only. Use of any other fuel may result in this engine no longer operating in compliance with applicable emissions requirements. The purchaser is responsible for initiating the warranty process by presenting the engine to an authorized KIOTI Warranty Station, as soon as a problem exists. The warranty repairs should be completed by the dealer as expeditiously as possible. Use of any add-on, modified or non-KIOTI approved or equivalent replacement parts may reduce or eliminate your warranty coverage. The use of any non-approved, add-on or modified parts shall be grounds for disallowing a warranty claim. KIOTI is not liable for warranty failures of warranted parts caused by the use of a nonapproved, add-on or modified part.  The emissions control parts covered by this Emission Control System Warranty are listed under “What is covered by the Emission Warranty.” You are responsible for the performance of all scheduled maintenance or repairs on your new Daedong engine.  KIOTI may deny a warranty claim if your failure to perform maintenance results in the failure of a warranted part. Receipts covering the performance of regular maintenance should be retained in the event questions arise concerning maintenance. The receipts should be transferred to each subsequent owner of the equipment with the emission warranted engines.   CUSTOMER ASSISTANCE In the event that you do not receive the warranty service to which you believe you are entitled under the Emission Control System’s Warranty, you should contact KIOTI at the address below for assistance. If you need additional assistance or information concerning the Emission Control System Warranty, contact KIOTI at the address below for assistance. Daedong-USA, INC. KIOTI Tractor Division 6300 Kioti Drive Wendell, NC 27591  Tel. No. ; 1-919-374-5100 Fax. No. ; 1-919-374-5001

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WARRANTY (CONT’D)

WHAT IS NOT COVERED BY THE EMISSION WARRANTY This warranty does not cover: 1. Malfunctions in any part caused by any of the following: misuse, abuse, improper adjustments, modification, alteration, tampering, disconnection, improper or inadequate maintenance, or use of fuels not recommended for the engine as described in the Owner’s Manual.  KIOTI is also not responsible for coverage on parts due to repairs not properly performed or the use of replacement parts not conforming to KIOTI specifications that may affect engine performance and/or durability.

2. Damage resulting from accident, acts of nature or other events beyond the control of Manufacturer.

3. The replacement of expendable maintenance items such as exhaust system, filters, hoses, belts, oil, thermostat, and coolant made in connection with scheduled maintenance services once these parts have been replaced. 4. Replacement items which are not genuine Daedong parts or not authorized or approved by KIOTI in writing.

5. Loss of time, inconvenience, loss of use of equipment, engine or commercial loss.

WHAT IS COVERED BY THE EMISSION WARRANTY IMPORTANT •This may not include expendable maintenance items such as nozzle assemblies and rubber • anges.

•Emission related parts requiring scheduled maintenance are warranted until their first scheduled replacement point only.

The following is a list of systems and parts that are considered a part of the Emission Control System and are covered by the Emission Warranty for engines which were built to conform to EPA and CARB regulations for certain MY 2019 engines.  This emission control system warranty applies to the following emission control parts:  4. Sensors and Electronic Control System 1. Air Induction System  • ECU • Intake Manifold 

• Crank Position Sensor • Cam Position Sensor • Coolant Temperature Sensor • Atmospheric Pressure Sensor • Intake Manifold Pressure Sensor • Intake Manifold Temperature Sensor • Intake Air Flow Sensor • Common Rail Pressure Sensor • Exhaust Manifold Temperature Sensor

• Turbocharger System • Air Control Valve

2. Exhaust Gas Recirculation System • Exhaust manifold • EGR Valve • EGR Cooler 3. Fuel System • Fuel Supply Pump • Injector • Injection Pipe • Common Rail • Injection Pump    

5. Particulate Controls, Filtration & Trap Regeneration • Any device used to capture particulate emissions • Any device used in the regeneration of the particulate control device • Diesel Particulate Filter Temperature Sensor • Differential Pressure Sensor • Diesel Oxidation Catalyst

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WARRANTY (CONT’D)

WARRANTY Bobcat Attachments Bobcat Company warrants to its authorized dealers and authorized dealers of Bobcat Equipment Ltd., who in turn warrant to the owner, that each new Bobcat attachment will be free from proven defects in material and workmanship with respect to (i) all components of the product except as otherwise specified herein for twelve (12) months, (ii) auxiliary hydraulic quick couplers for six (6) months or 200 hours, whichever occurs first and (iii) non-serialized attachments for six (6) months. The foregoing time periods shall commence after delivery by the authorized Bobcat dealer to the original buyer.

During the warranty period, the authorized Bobcat dealer shall repair or replace, at Bobcat Company’s option, without charge for parts and labor, any part of the Bobcat product which fails because of defects in material or workmanship. The owner shall provide the authorized Bobcat dealer with prompt written notice of the defect and allow reasonable time for replacement or repair. Bobcat Company may, at its option, require failed parts to be returned to the factory. Travel time of mechanics and transportation of the Bobcat product to the authorized Bobcat dealer for warranty work are the responsibility of the owner. The remedies provided in this warranty are exclusive.

This warranty does not cover replacement of scheduled service items and high wear items. The owner shall rely solely on the warranty, if any, of the respective manufacturers thereof. This warranty does not cover damages resulting from abuse, accidents, alterations, use of the Bobcat product as an attachment on any equipment not approved by Bobcat Company, air flow obstructions, or failure to maintain or use the Bobcat product according to the instructions applicable to it.

THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES AND CONDITIONS, EXCEPT THE WARRANTY OF TITLE. BOBCAT COMPANY DISCLAIMS ALL OTHER WARRANTIES AND CONDITIONS, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL BOBCAT COMPANY OR THE AUTHORIZED BOBCAT DEALER BE LIABLE FOR ANY SPECIAL, INCIDENTAL, INDIRECT OR CONSEQUENTIAL DAMAGES, WHATSOEVER, INCLUDING, BUT NOT LIMITED TO, LOSS OR INTERRUPTION OF BUSINESS, LOST PROFITS, OR LOSS OF MACHINE USE, WHETHER BASED ON CONTRACT, WARRANTY, TORT, NEGLIGENCE, STRICT LIABILITY, STATUTE OR OTHERWISE, EVEN IF BOBCAT COMPANY OR THE AUTHORIZED BOBCAT DEALER HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. THE TOTAL LIABILITY OF BOBCAT COMPANY AND THE AUTHORIZED BOBCAT DEALERS WITH RESPECT TO THE PRODUCT AND SERVICES FURNISHED HEREUNDER SHALL NOT EXCEED THE PURCHASE PRICE OF THE PRODUCT UPON WHICH SUCH LIABILITY IS BASED.

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ALPHABETICAL INDEX AIR CLEANER SERVICE . . . . . . . . . . . . . . 137 ALTERNATOR BELT . . . . . . . . . . . . . . . . . . 161 ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . 66 AUTO / MAUNUAL PTO . . . . . . . . . . . . . . . . 53 AXLE TOE IN . . . . . . . . . . . . . . . . . . . . . . . 166 BALLAST (OPTIONAL) . . . . . . . . . . . . . . . . 89 BOBCAT COMPANY IS ISO 9001 CERTIFIED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 BOB-TACH . . . . . . . . . . . . . . . . . . . . . . . . . 165 BRAKE PEDALS . . . . . . . . . . . . . . . . . . . . . 38 BRAKE SYSTEM . . . . . . . . . . . . . . . . . . . . 132 COMPACT TRACTOR CAPACITIES . . . . . 189 COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL LOADER AND REAR BALLAST) . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL THREE-POINT IMPLEMENT AND FRONT BALLAST) . . . . . . 7 COMPACT TRACTOR IDENTIFICATION . . . . 5 COMPACT TRACTOR STORAGE AND RETURN TO SERVICE . . . . . . . . . . . . . . . 167 CRUISE CONTROL SWITCH . . . . . . . . . . . 43 CRUISE CONTROL . . . . . . . . . . . . . . . . . . 134 DAILY INSPECTION . . . . . . . . . . . . . . . . . . . 60 DELIVERY REPORT . . . . . . . . . . . . . . . . . . . 4 DIESEL PARTICULATE FILTER (DPF) SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . 156 DIESEL PARTICULATE FILTER (DPF) SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 DIFFERENTIAL LOCK PEDAL . . . . . . . . . . 40 DIFFERENTIAL LOCK . . . . . . . . . . . . . . . . 160 DRAWBAR . . . . . . . . . . . . . . . . . . . . . . . . . . 52 ELECTRICAL SYSTEM . . . . . . . . . . . . . . . 147 EMERGENCY EXITS . . . . . . . . . . . . . . . . . . 35 ENGINE COOLING SYSTEM . . . . . . . . . . 144 ENGINE COVER . . . . . . . . . . . . . . . . . . . . 136 ENGINE LUBRICATION SYSTEM . . . . . . . 142 ENGINE SPEED CONTROL . . . . . . . . . . . . 36 FEATURES, ACCESSORIES AND ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . 8 FIRE PREVENTION . . . . . . . . . . . . . . . . . . . 14 FRONT AXLE . . . . . . . . . . . . . . . . . . . . . . . 159 FRONT WHEEL ASSIST (4WD) SWITCH . . 44 FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . 138 HYDRAULIC / HYDROSTATIC / TRANSMISSION SYSTEM . . . . . . . . . . . . 153 IMPLEMENT . . . . . . . . . . . . . . . . . . . . . . . . 72

INSTRUMENT PANEL . . . . . . . . . . . . . . . .152 JOYSTICK CONTROL LEVER . . . . . . . . . .135 LINKED PEDAL SWITCH . . . . . . . . . . . . . . .40 LOADER CONTROLS . . . . . . . . . . . . . . . . .48 LOADER INSTALLATION AND REMOVAL .114 LOADER INSTALLATION . . . . . . . . . . . . . .110 LUBRICATING THE COMPACT TRACTOR 162 MACHINE SIGN TRANSLATIONS . . . . . . .170 MACHINE SIGNS (DECALS) . . . . . . . . . . . .16 MAINTENANCE SAFETY . . . . . . . . . . . . . .124 MONITORING THE INSTRUMENT PANEL .64 NO STALL SWITCH . . . . . . . . . . . . . . . . . . .41 OPERATING PROCEDURE . . . . . . . . . . . . .91 OPERATOR CONTROLS AND INSTRUMENT PANELS . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 OPERATOR SAFETY WARNINGS . . . . . . . . .1 PARKING BRAKE SYSTEM . . . . . . . . . . . .130 PARKING BRAKE . . . . . . . . . . . . . . . . . . . . .37 PIVOT PINS . . . . . . . . . . . . . . . . . . . . . . . .164 POWER TAKE-OFF (PTO) . . . . . . . . . . . . . .57 POWER TAKE-OFF (PTO) . . . . . . . . . . . . . .84 PRE-STARTING PROCEDURE . . . . . . . . . .61 PTO CRUISE CONTROL SWITCH . . . . . . .42 PTO LEVER (MID) . . . . . . . . . . . . . . . . . . .135 PTO SWITCH . . . . . . . . . . . . . . . . . . . . . . .134 PUBLICATIONS AND TRAINING RESOURCES . . . . . . . . . . . . . . . . . . . . . . . .18 REAR (REMOTE) AUXILIARY HYDRAULIC LEVER . . . . . . . . . . . . . . . . . . . . . . . . . . . .135 REAR AUXILIARY HYDRAULICS . . . . . . . .50 REGULAR MAINTENANCE ITEMS . . . . . . . .3 ROLL-OVER PROTECTIVE STRUCTURE (ROPS) . . . . . . . . . . . . . . . . . . . . . . . . . . . .136 ROLL-OVER PROTECTIVE STRUCTURE (ROPS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33 SAFETY INSTRUCTIONS . . . . . . . . . . . . . .10 SAFETY INTERLOCK SYSTEM (NEUTRAL START) . . . . . . . . . . . . . . . . . . . . . . . . . . . .127 SAFETY INTERLOCK SYSTEM (NEUTRAL START) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 SAFETY INTERLOCK SYSTEM (OPERATING) . . . . . . . . . . . . . . . . . . . . . . .128 SEAT BELT . . . . . . . . . . . . . . . . . . . . . . . . .129 SERIAL NUMBER LOCATIONS . . . . . . . . . . .4 SERVICE SCHEDULE . . . . . . . . . . . . . . . .125 SETTING ENGINE VALVE CLEARANCE .168 SPECIFICATIONS . . . . . . . . . . . . . . . . . . .191 202

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SPEED LIMIT CONTROL SWITCH . . . . . . 41 SPEED RANGE LEVER . . . . . . . . . . . . . . . 39 STARTING THE ENGINE . . . . . . . . . . . . . . 63 STEERING WHEEL . . . . . . . . . . . . . . . . . . 45 STOPPING THE COMPACT TRACTOR . . . 65 SUPPORTING THE COMPACT TRACTOR ON JACKSTANDS . . . . . . . . . . . . . . . . . . . . . . 157 THREE-POINT HITCH POSITION LEVER 135 THREE-POINT HITCH . . . . . . . . . . . . . . . . 54 TIRE MAINTENANCE . . . . . . . . . . . . . . . . 158 TOWING THE COMPACT TRACTOR . . . . 106 TRANSPORTING THE COMPACT TRACTOR ON A TRAILER . . . . . . . . . . . . . . . . . . . . . 107 TRAVEL CONTROL PEDAL . . . . . . . . . . . 133 TRAVEL CONTROLS . . . . . . . . . . . . . . . . . 39 WARRANTY . . . . . . . . . . . . . . . . . . . . . . . 198

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WARNING: Operating, servicing, and maintaining a passenger vehicle or off-road vehicle can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle in a well-ventilated area and wear gloves or wash your hands frequently when servicing your vehicle.

For more information go to www.P65Warnings.ca.gov/passenger-vehicle.

WARNING: Breathing diesel engine exhaust exposes you to chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

•

Always start and operate the engine in a well-ventilated area.

• • •

If in an enclosed area, vent the exhaust to the outside.

Do not modify or tamper with the exhaust system.

Do not idle the engine except as necessary.

For more information go to www.P65warnings.ca.gov/diesel.

Bobcat®, the Bobcat logo and the colors of the Bobcat machine are registered trademarks of Bobcat Company in the United States and various other countries.

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