7A ENGINE SERVICE–540 LOADER (KOHLER) 7A–1 TROUBLESHOOTING The following troubleshooting chart is provided as an assistance in locating and correcting problems which are most common. Many of the recommended procedures must be done by authorized Bobcat Service Personnel only.
CAUSE
Slow cranking speed.
1, 2, 3, 4
Engine will not start.
5, 6, 7, 8, 9, 10, 11, 12, 13, 15, 16, 17, 19, 27, 28, 29, 30
Difficult to start.
5, 7, 8, 9, 10, 11, 12, 13, 15, 16, 17, 18, 19, 21, 26, 27, 28, 29, 30
No power from the engine.
7, 8, 9, 10, 11, 14, 16, 17, 18, 19, 20, 21, 22, 23, 24, 27, 28, 29, 30
Engine is mis–firing.
7, 8, 9, 10, 14, 16, 17, 22, 25, 26, 27, 28, 29, 30
Too much fuel consumption.
7, 11, 14, 17, 20, 21, 22, 24, 25, 26, 27, 28, 29, 30
Black exhaust.
7, 11, 14, 16, 17, 19, 21, 22, 24, 25, 26, 28, 29, 30
Low oil pressure.
4, 32, 33, 34, 35, 36, 38, 39, 40, 46
Engine knocking.
9, 16, 23, 25, 26, 28, 30, 32, 41, 47
Engine running rough.
7, 8, 9, 10, 11, 14, 15, 17, 18, 20, 23, 25, 26, 27, 30, 41, 47
Vibration.
14, 15, 17, 20, 22, 23, 26, 27, 30, 41, 43
High oil pressure.
4, 34, 37
Overheating.
11, 16, 21, 41, 42
Too much crankcase pressure.
22, 28, 30, 31, 41, 44
Poor compression.
16, 22, 25, 26, 28, 29, 30, 31
Start and stop.
10, 11, 12
159 of 256
–7A–1–
Dealer Copy -- Not for Resale
PROBLEM
540, 543 Loader Service Manual
