Bobcat 463 Loader Operation & Maintenance Manual 6903710 - PDF DOWNLOAD

S/N 538911001 & Above S/N 539011001 & Above

Doosan purchased Bobcat Company from Ingersoll-Rand Company in 2007. Any reference to Ingersoll-Rand Company or use of trademarks, service marks, logos, or other proprietary identifying marks belonging to Ingersoll-Rand Company in this manual is historical or nominative in nature, and is not meant to suggest a current affiliation between Ingersoll-Rand Company and Bobcat Company or the products of either.

EQUIPPED WITH BOBCAT INTERLOCK CONTROL SYSTEM (BICS) 6903710 (5-07) Revised (5-12) (3)

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Printed in U.S.A.

©Bobcat Company 2007

Dealer Copy -- Not for Resale

Operation & Maintenance Manual

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OPERATOR SAFETY WARNINGS WARNING

CORRECT

Operator must have instructions before running the machine.

Untrained operators can cause injury or death.

W-2001-1285

B-10731a

Never use the loader without instructions. See machine signs (decals), Operation & Maintenance Manual, and Operator’s Handbook.

CORRECT

CORRECT

WRONG

B-7403

B-6582

B-13418

Always use the seat bar and fasten seat belt snugly.

Always keep feet on the foot pedals or footrests when operating loader.

Never use loader without operator cab with ROPS and FOPS approval.

Fasten your seat belt.

Never use loader as man lift or elevating device for personnel.

WRONG

WRONG

WRONG

B-6578

B-6585

B-6595

Keep bystanders away from work area.

Always carry bucket or attachments as low as possible.

Do not travel or turn with lift arms up.

Load, unload, and turn on flat level ground.

WRONG

WRONG

WRONG

B-6587

B-6594

B-6591

Do not use loader in atmosphere with explosive dust, explosive gas, or where exhaust can contact flammable material.

Never exceed Capacity.

Rated

Operating

Never carry riders.

Never leave loader with engine running or with lift arms up.

To park, engage parking brake and put attachment flat on the ground.

Never modify equipment.

Use only attachments approved by Bobcat Company for this model loader.

SAFETY EQUIPMENT The Bobcat Loader must be equipped with safety items necessary for each job. Ask your dealer for information on the safe use of attachments and accessories.

1. SEAT BELT: Check belt fasteners and check for damaged webbing or buckle.

2. SEAT BAR: When up, it must lock the loader controls.

3. OPERATOR CAB (ROPS and FOPS): It must be on the loader with all fasteners tight.

4. HANDBOOK: Must be in the cab.

5. SAFETY SIGNS (DECALS): Replace if damaged.

6. SAFETY TREADS: Replace if damaged.

7. GRAB HANDLES: Replace if damaged.

8. LIFT ARM SUPPORT DEVICE: Replace if damaged.

9. PARKING BRAKE 10. BOBCAT INTERLOCK CONTROL SYSTEM (BICS) 3 of 102

OSW03-0805

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Safety Alert Symbol: This symbol with a warning statement, means: “Warning, be alert! Your safety is involved!” Carefully read the message that follows.

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FOREWORD

CONTENTS FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . III SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IX

SAFETY

OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-1 PREVENTIVE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . PM-1 SYSTEM SETUP & ANALYSIS. . . . . . . . . . . . . . . . . . . . . . . . . . SA-1 MACHINE SIGN TRANSLATIONS . . . . . . . . . . . . . . . . . . . . . . MST-1 SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-1

OPERATING INSTRUCTIONS

PREVENTIVE MAINTENANCE

SYSTEM SETUP & ANALYSIS

REFERENCE INFORMATION

Dealer Copy -- Not for Resale

Write the correct information for YOUR Bobcat Loader in the spaces below. Always use these numbers when referring to your Bobcat Loader.

MACHINE SIGN TRANSLATIONS

Loader Serial Number Engine Serial Number

SPECIFICATIONS NOTES:

YOUR BOBCAT® DEALER: ADDRESS: PHONE:

Bobcat Company P.O. Box 128 Gwinner, ND 58040-0128 Bobcat Company Europe Drève Richelle 167 B-1410 WATERLOO Belgium

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463 Bobcat Loader Operation & Maintenance Manual

FOREWORD

FOREWORD This Operation & Maintenance Manual was written to give the owner/operator instructions on the safe operation and maintenance of the Machine Name. READ AND UNDERSTAND THIS OPERATION & MA INTENANCE MANUAL BEFORE OPERATING YOUR Bobcat Loader. If you have any questions, see your Bobcat dealer.

BOBCAT COMPANY IS ISO 9001 CERTIFIED . . . . . . . . . . . . . . . . . . . . V BOBCAT LOADER IDENTIFICATION. . . . . . . . . . . . . . . . . . . . . . . . . . . VII DELIVERY REPORT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VI FEATURES, ACCESSORIES AND ATTACHMENTS . . . . . . . . . . . . . . . VIII Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VIII Options and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VIII Standard Items. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VIII SYSTEM SETUP & ANALYSIS

REGULAR MAINTENANCE ITEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V SERIAL NUMBER LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VI Engine Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VI Loader Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VI

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MOTOR OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V

TRANSLATIONS

463 Bobcat Loader Operation & Maintenance Manual

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BOBCAT COMPANY IS ISO 9001 CERTIFIED

ISO 9001 is a set of international standards that control the processes and procedures which we use to design, develop, manufacture, distribute, and service Bobcat products.

British Standards Institute (BSI) is the Certified Registrar Bobcat chose to assess the Company’s compliance with the ISO 9001 set of standards. The BSI registration certifies that the two Bobcat manufacturing plants and the Bobcat corporate offices (Gwinner, Bismarck & West Fargo) in North Dakota are in compliance with ISO 9001. Only certified assessors, like BSI, can grant registrations.

ISO 9001 means that as a co mpany we s ay what we do and do wh at we s ay. In ot her words, we h ave established procedures and policies, and we provide evidence that the procedures and policies are followed.

Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects and other reproductive harm.

REGULAR MAINTENANCE ITEMS ENGINE OIL FILTER (6 Pack) 6657635

BATTERY 6674687

FUEL FILTER 6667352

FLUID, Hydraulic/Hydrostatic 6903117 - (Two - 2.5 Gal.) 6903118 - (5 Gal.) 6903119 - (55 Gal.)

AIR FILTER, Outer 6672467

HYDRAULIC FILL / BREATHER CAP 6648944

AIR FILTER, Inner 6672468

PROPYLENE GLYCOL ANTI-FREEZE, Premixed [-34°F (-37°C] 6724094

HYDROSTATIC FILTER 6677652

PROPYLENE GLYCOL ANTI-FREEZE, Concentrate 6724354

MOTOR OIL 6903105 - SAE 15W40 CE/SG (12 qt.)

6903107 - SAE 10W30 CE/SG (12 qt.)

6903109 - SAE 30W CE/SG (12 qt.)

6903106 - SAE 15W40 CE/SG (1 Gal.) 6903108 - SAE 10W30 CE/SG (1 Gal.) 6903110 - SAE 30W CS/SG (1 Gal.)

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6903113 - SAE 15W40 CE/SG (2.5 Gal.) 6903112 - SAE 10W30 CE/SG (2.5 Gal.) 6903111 - SAE 30W CE/SG (2.5 Gal.)

463 Bobcat Loader Operation & Maintenance Manual

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CALIFORNIA PROPOSITION 65 WARNING

SERIAL NUMBER LOCATIONS

Engine Serial Number

Always use the serial number of the loader when requesting service information or when ordering parts.

Early or later models (identification made by serial number) may use different parts, or it may be necessary to use a different procedure in doing a specific service operation.

Figure 2

Figure 1

1

P-37092

P-37093

The engine serial number is located on the engine valve cover (Item 1) [Figure 2].

P-37084

Dealer Copy -- Not for Resale

DELIVERY REPORT Figure 3

Loader Serial Number The loader serial number plate is located inside the operator cab on the loader frame [Figure 1].

Explanation of loader Serial Number: XXXX XXXXX Module 2. Production Sequence (Series) Module 1. - Model / Eng ine Combination B-16315

1. The four digit Model/Engine Combination Module number identifies the model number and engine combination.

The delivery report must be filled out by the dealer and signed by the owner or operator when the Bobcat Loader is delivered. An explanation of the form must be given to the owner. Make sure it i s filled out completely [Figure 3].

2. The five digit Production Sequence Number identifies the order which the loader is produced.

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BOBCAT LOADER IDENTIFICATION

OPERATOR HANDBOOK

FRONT LIGHTS

GRAB HANDLES OPERATOR SEAT with SEAT BELT & SEAT BAR

FRONT AUXILIARY QUICK COUPLERS

STEERING LEVER TILT CYLINDER

†BUCKET B-19678

BUCKET STEPS

Dealer Copy -- Not for Resale

SAFETY TREAD

z OPERATOR CAB (ROPS & FOPS) REAR LIGHT LIFT ARM SUPPORT DEVICE

REAR WINDOW

LIFT ARMS

LIFT CYLINDER

REAR DOOR * TIRES

B-19679

OPTIONAL OR FIELD ACCESSORY (Not Standard Equipment) * TIRES - Flotation tires (Optional) are shown. Bobcats are base-equipped with standard tires. † BUCKET - Several different buckets and other attachments are available for the Bobcat Loader. z ROPS, FOPS - Roll Over Protective Structure, per ISO 3471, and Falling Object Protective Structure per SAEJ / ISO 3449, Level I. Level II is available. The Bobcat Loader is base-equipped with a standard operator cab as shown. Extra insulated cab is available as an option (Reduced noise level).

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FEATURES, ACCESSORIES AND ATTACHMENTS Standard Items

Attachments

Model 463 Bobcat Loaders are equipped with the following standard items:

These and other attachments are approved for use on this model loader. Do no t use unapproved attachments.

Attachments not manufactured by Bobcat may not be approved.

• • • • • • • • •

Adjustable Cushion Seat Bobcat Interlock Control System Bob-Tach Front Auxiliary Hydraulics Instrumentation: Hourmeter, Engine Temperature and Fuel Gauges and Warning Lights Lift Arm Support Device Lights, Front & Rear Operator Cab (with ROPS / FOPS Approval) Parking Brake Rear Window Seat Bar Seat Belt Spark Arrestor Exhaust System Tires (5.70-12, 4 ply Rating)

The versatile Bobcat Loader quickly turns into a multi-job machine with a ti ght-fit attachment hook-up . . . from bucket to grapple to pallet fork to backhoe and a variety of other attachments.

See your Bobcat dealer for more details on the se and other attachments and field accessories.

Increase the versatility of your Bobcat Loader with a variety of bucket styles and sizes.

Buckets Available

Options and Accessories BUCKET

Below is a list of some equipment available form your Bobcat Loader dealer as Dealer and / or Factory Installed Accessories and F actory Installed Options. See your Bobcat dealer for other available options, accessories and attachments.

• • • • • • • • • • • • • • • •

• • •

Many bucket styles, widths and different capacities are available for a variety of different applications. They include Construction & Industry, Low profile, Fertilizer and Snow, to name a few. See your Bobcat dealer for the correct bucket for your Bobcat Loader and application.

Back-up Alarm & Horn Cab Enclosure Cab Heater Kit Catalytic Exhaust Purifier Engine Heater Horn Hydraulic Bucket Positioning (Includes On/Off Selection) Locking Fuel Cap & Cover Low Coolant Sensor Rear Stabilizer Kit Sound Cab (Reduces noise at operator ear) Seat Belt - 3 inch wide Special Applications Kit Suspension Seat Strobe & Rotating Beacon Lights Tires: 4 Ply Rating Flotation 6 Ply Rating Bobcat Heavy Duty Turf Tires Warning Lights: Four-Way Flasher (Includes Direction Signals), Rotating Beacon, Strobe Light Vinyl Cab Enclosure Windows Side, Top

• • • • • • • • • • • • • • • • • • • • • •

Angle Broom Auger Backhoe Blades Utility Blade V-Blade Breaker Buckets Combination Bucket Digger Dumping Hopper Landplane Loader X-Change Adapter Pallet Fork Scraper, Mini Snow Blower Soil Conditioner Stump Grinder Sweeper Tiller Trencher Utility Fork Utility Grapple Vibratory Plow

Specifications subject to change without notice.

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• • • • •

SAFETY MACHINE SIGNS (DECALS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .XIV SAFETY

Dealer Copy -- Not for Resale

SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XI Before Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XI Fire Prevention. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XIII Safe Operation Is The Operator’s Responsibility. . . . . . . . . . . . XII Safe Operation Needs A Qualified Operator . . . . . . . . . . . . . . . XII

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•

An Operator’s Handbook is fastened to the operator cab of t he Loader. It’s brief instructions are convenient to the operator. The Handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.

•

The AEM Safety Manual delivered with the machine gives general safety information.

•

The Skid-Steer Loader Operating Training Course is available through your Bobcat dealer. This course is intended to provide rules and practices of correct operation of the Bobcat Loader. The course is available in English and Spanish versions.

•

Service Safety Training Courses are available from your Bobcat dealer. They provide information for safe and correct service procedures.

•

See the PUBLICATIONS AND TRAINING RESOURCES Page in t his manual or y our Bobcat dealer for Service and Parts Manuals, printed materials, videos, or training courses available. Also check the Bobcat web si tes www.training.bobcat.com or www.bobcat.com

Before Operation Carefully follow the operating instructions in this manual.

and

maintenance

The Bobcat Loader is highly maneuverable and compact.

It is rugged and useful under a wide variety of conditions.

This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat Loader usage.

The Bobcat Loader has an internal combustion engine with resultant heat and exhaust. All exhaust gasses can kill or cause illness so use the Loader with adequate ventilation.

The dealer explains the capabilities and restrictions of the Bobcat Loader and attachment for each application.

The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights).

They are designed for secure fastening to the Bobcat Loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the mac hine - attachment combination.

The dealer and owner/operator review the recommended uses of the product when delivered. If the owner/operator will be using the machine for a different application(s) he or she must ask the dealer for recommendations on the new use.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments: •

The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.

•

The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine.

Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.

•

Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.

Call Before You Dig 1-888-258-0808 When you call, you will be directed to a location in your state/city for information about buried lines (telephone, cable TV, water, sewer, gas, etc.)

SI SSL-0307

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SAFETY INSTRUCTIONS

SAFETY INSTRUCTIONS (CONT’D)

A Qualified Operator Must Do The Following:

Safe Operation Is The Operator’s Responsibility

Understand the Written Instructions, Rules and Regulations

Safety Alert Symbol

•

The written instructions from Bobcat Company include the Delivery Report, Operation & Maintenance Manual, Operator’s Handbook, Safety Manual and machine signs (decals).

•

Check the rules and regulations at your location. The rules may include an employer’s work safety requirements. Regulations may apply to local driving requirements or use of a Slow Moving Vehicle (SMV) emblem. Regulations may identify a hazard such as a utility line.

This symbol with a warning statement means: “Warning, be alert! Your safety is involved!”

Carefully read the message that follows.

WARNING WARNING Operator must have instructions before running the machine. Untrained operators can cause injury or death.

•

Operator training must consist of a demonstration and verbal instruction. This training is given by your Bobcat dealer before the product is delivered.

•

The new operator must start in an area without bystanders and use all the controls until he or she can operate the machine and attachment safely under all conditions of the work area. Always fasten seat belt before operating.

•

Operator Training Courses are available from your Bobcat dealer in English and Spanish. They provide information for safe and efficient equipment operation. Safety videos are also available.

•

Service Safety Training Courses are available from your Bobcat dealer. They provide information for safe and correct service procedures.

W-2001-1285

IMPORTANT This notice identifies procedures which must be followed to avoid damage to the machine.

I-2019-0284

WARNING WARNING Warnings on the machine and in the manuals are for your safety. Failure to obey warnings can cause injury or death.

Know the Work Conditions

W-2044-1285

•

Know the weight of the materials being handled.

Avoid exceeding the Ra ted Operating Capacity (R.O.C.) of the machine. Material which is very dense will be heavier than the same volume of less dense material. Reduce the size of the load if handling dense material.

•

The operator must know any prohibited uses or work areas, for example, he or she needs to kn ow about excessive slopes.

•

Know the location of any underground lines. Call local utilities or the TOLL FREE phone number found in the Before Operation Section of this manual.

•

Wear tight fitting clothing. Always wear safety glasses when doing maintenance or service. Safety glasses, hearing protection or Special Applications Kits are required for some work. See your Bobcat dealer about Bobcat Safety Equipment for your model.

The Bobcat Loader and attachment must be in good operating condition before use.

Check all of the items on the B obcat Service Schedule Decal under the 8-10 hour column or as shown in the Operation & Maintenance Manual.

Safe Operation Needs A Qualified Operator For an operator to be qualified, he or she must not use drugs or alcoholic drinks which impair alertness or coordination while working. An operator who is taking prescription drugs must get medical advice to determine if he or she can safely operate a machine.

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Have Training with Actual Operation

SAFETY INSTRUCTIONS (CONT’D)

•

Use the procedure in the Operation & Maintenance Manual for connecting the battery and for jump starting.

•

Use the procedure in the Operation & Maintenance Manual for cleaning the spark arrestor muffler (if equipped).

Fire Prevention The machines and some attachments have components that are at high temperatures under normal operating conditions. The primary source of high temperatures is the engine and exhaust system. The electrical system, if damaged or incorrectly maintained, can be a so urce of arcs or sparks.

Figure 1

Flammable debris (leaves, straw, etc.) must be removed regularly. If flammable debris is allowed to accumulate, it can cause a fire hazard. Clean often to av oid this accumulation. Flammable debris in the engine compartment is a potential fire hazard.

•

Do not use the machine where exhaust, arcs, sparks or hot components can contact flammable material, explosive dust or gases.

•

The operator cab, engine compartment and engine cooling system must be inspected every day and cleaned if necessary to prevent fire hazards and overheating.

•

Check all electrical wiring and connections for damage. Keep the battery terminals clean and tight.

Repair or replace any damaged part.

•

Check fuel and hydraulic tubes, hoses and fittings for damage and leakage. Never use open flame or bare skin to check for leaks. Tighten or replace any parts that show leakage. Always clean fluid spills. Do no t use gasoline or diesel fuel for cleaning parts. Use commercial nonflammable solvents.

•

Do not use ether or starting fluids on any engine that has glow plugs or an air intake heater. These starting aids can cause explosion and injure you or bystanders.

•

Always clean the machine, disconnect the battery, and disconnect the wiring from the Bobcat controllers before welding. Cover rubber hoses, battery and all other flammable parts. Keep a fire extinguisher near the machine when welding. Have good ventilation when grinding or welding painted parts. Wear dust mask when grinding painted parts. Toxic dust or gas can be produced.

•

Stop the engine and let it cool before adding fuel. No smoking!

•

Sl SSL-0307

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Know where fire extinguishers and first aid kits are located and how to use them. Fire extinguishers are available from your Bobcat dealer [Figure 1].

463 Bobcat Loader Operation & Maintenance Manual

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The spark arrestor exhaust system is designed to control the emission of hot particles from the engine and exhaust system, but the muffler and the ex haust gases are still hot.

MACHINE SIGNS (DECALS) Follow the instructions on all the Machine Signs (Decals) that are on the loader. Replace any damaged machine signs and be sure they are in the correct locations. Machine signs are available from your Bobcat Loader dealer.

6702255

7107594

Dealer Copy -- Not for Resale

6708358

6579510

6705434

6704806 6711840

6717343

6710358

6702301 6561383 (Behind Bob-Tach)

6579528 (Behind Lift Arm Crossmember)

6702302

B-19678

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MACHINE SIGNS (DECALS) (CONT’D) Follow the instructions on all the Machine Signs (Decals) that are on the loader. Replace any damaged machine signs and be sure they are in the correct locations. Machine signs are available from your Bobcat Loader dealer.

6564808

6711659

Dealer Copy -- Not for Resale

6717343 (2) (Under Cab)

6577754 (2)

6707867

6733650 (Inside Fuse Cover)

6708929

6708212

6579511

6565900 6560573

In Engine Compartment

6576048

B-19679

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OPERATING INSTRUCTIONS ATTACHMENTS AND BUCKETS . . . . . . . . . . . . . . . . . . . . . . . . OI-17 Choosing The Correct Bucket . . . . . . . . . . . . . . . . . . . . . . . . OI-17 Installing The Bucket or Attachment . . . . . . . . . . . . . . . . . . . OI-18 Pallet Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-17 Removing The Bucket Or Attachment . . . . . . . . . . . . . . . . . . OI-19 BACK-UP ALARM SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-5 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-5

OPERATING INSTRUCTIONS

BOBCAT INTERLOCK CONTROL SYSTEM (BICS) . . . . . . . . . . OI-4 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-4 Lift Arm By-Pass Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-4 Traction Lock Override. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-5 DAILY INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-12 Daily Inspection and Maintenance . . . . . . . . . . . . . . . . . . . . . OI-12

Dealer Copy -- Not for Resale

ENGINE SPEED CONTROL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-6 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-6 GETTING READY FOR OPERATION . . . . . . . . . . . . . . . . . . . . OI-13 HYDRAULIC CONTROLS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-9 Auxiliary Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-10 Auxiliary Hydraulic Continuous Operation . . . . . . . . . . . . . . . OI-11 Foot Pedals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-9 Hydraulic Bucket Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . OI-9 Relieving Hydraulic Pressure. . . . . . . . . . . . . . . . . . . . . . . . . OI-11 Quick Couplers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-10 INSTRUMENT PANELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-3 Left, Right And Accessory Panels . . . . . . . . . . . . . . . . . . . . . . OI-3 LIFTING THE LOADER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-25 OPERATING PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-20 Backfilling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-22 Digging Into The Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-22 Emptying the Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-21 Filling The Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-21 Leveling The Ground (Using Lift Arms In Float Position). . . . OI-22 Operating With A Full Bucket. . . . . . . . . . . . . . . . . . . . . . . . . OI-20 PARKING BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-6 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-6 Continued On Next Page

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OPERATING INSTRUCTIONS (CONT’D) PARKING THE BOBCAT LOADER . . . . . . . . . . . . . . . . . . . . . . . OI-23 STARTING THE ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-14 Cold Temperature Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-15 Normal Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-15 Warming The Hydraulic/Hydrostatic System . . . . . . . . . . . . . OI-16 SEAT BAR RESTRAINT SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . OI-8 STEERING LEVERS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-7 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-7 STOPPING THE BOBCAT LOADER . . . . . . . . . . . . . . . . . . . . . . OI-7 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-7 STOPPING THE ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-16

Dealer Copy -- Not for Resale

TOWING THE LOADER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-26 TRANSPORTING THE BOBCAT LOADER . . . . . . . . . . . . . . . . OI-23 Fastening To Transport Vehicle . . . . . . . . . . . . . . . . . . . . . . . OI-24 Loading Onto Transport Vehicle. . . . . . . . . . . . . . . . . . . . . . . OI-23

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463 Bobcat Loader Operation & Maintenance Manual

INSTRUMENT PANELS

Figure OI-2 Accessory Panel

Left, Right And Accessory Panels

12

14 13

11

15

Figure OI-1 Left Panel

16 6

7

5 8

4 10

9

P-25282

3

Figure OI-3 1

Right Panel 2 P-26727

The instrument panels are shown in [Figure OI-1], [Figure OI-2] and [Figure OI-3].

18

The table below shows the DESCRIPTION and FUNCTION/OPERATION for each of the components of the instrument panels.

19

REF. NO

DESCRIPTION

P-09789

FUNCTION / OPERATION

1

TRACTION LOCK OVERRIDE BUTTON

(Functions Only When The Seat Bar Is Raised.) Allows you to use the steering levers to move the loader forward or backward when using the backhoe attachment or for loader service.(See Traction Lock Override on Page OI-5.)

2

PRESS TO OPERATE BUTTON

(Functions Only When The Seat Bar Is Down.) Activates BICS System when the Seat Bar is down and operator is seated in the operating position.

3

KEY SWITCH

For starting and stopping the engine.

4

PARKING BRAKE

Press the left side of switch to engage; press right side to disengage.

5

LIGHT SWITCH

Press the left side of switch to turn lights ON; press right side to turn OFF.

6

PREHEAT BUTTON

Press to preheat the glow plugs to aid cold temperature starting. Switch will turn off when released.

7

NOT USED

---

8

ENGINE WARNING LIGHT

Light is ON when engine oil pressure is low or coolant temperature is high. Stop the engine if the light comes ON.

9

TRANSMISSION WARNING LIGHT

Light is ON when transmission charge pressure is low, hydraulic filter needs replacement or fluid temperature is high. Stop the engine if the light comes ON.

10

POWER PLUG

Used to power 12 Volt accessories.

11

BEACON OR STROBE (Option or FA) Press the top of the switch to turn ON; press bottom to turn OFF.

12

HAZARD LIGHTS (Option or FA)

Press the top of the switch to turn the Hazard Lights ON; press bottom to turn OFF.

13

FRONT WIPER (Option or FA)

Move the switch to the center position to turn ON; press bottom to turn OFF. Press and hold the top of switch for washer fluid.

14

BUCKET POSITION (Option or FA)

The Bucket Position function will keep the bucket in approximately the same position as the lift arms are raised.

Press the top of the switch to engage the Bucket Position function; press the bottom to disengage.

15

NOT USED

---

16

CAB LIGHT

Press the switch to turn ON, press again to turn OFF.

17

HOURMETER

Records the total operating hours of the loader.

18

VOLTMETER

Shows the condition of the battery and the rate of charge.

19

ENGINE TEMPERATURE GAUGE

Shows the engine coolant temperature.

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17

BOBCAT INTERLOCK CONTROL SYSTEM (BICS)

Lift Arm By-Pass Control

Description

Figure OI-5

The Bobcat Interlock Control System (BICS) requires the operator to be seated in the operating position with the Seat Bar fully lowered and the green PRESS TO OPERATE Button activated before the lift, tilt and traction functions can be operated. The Seat Belt must be fastened anytime you operate the loader.

NOTE: Press the green PRESS TO OPERATE Button again if the Seat Bar is raised and lowered or key is turned off.

1

Figure OI-4 1

P-9824

3

• • • •

4

5

Sit in the operator’s seat.

Fasten the seat belt and lower the seat bar.

Turn knob (Item 1) [Figure OI-5] clockwise 1/4 turn.

Pull out and hold knob until the lift arms slowly lower.

NOTE: The auxiliary hydraulic functions are not affected by the Bobcat Interlock Control System (BICS).

P-4242

The BICS Controller is located inside the cab; behind and to the left of the operator’s seat [Figure OI-4].

WARNING

There are five green lights on the BICS controller and all must be ON to operate the loader.

AVOID INJURY OR DEATH The Bobcat Interlock Control System (BICS) must deactivate the lift, tilt and traction drive functions. If it does not, contact your dealer for service. DO NOT modify the system.

The light functions are as follows [Figure OI-4]: 1. SYSTEM ACTIVATED - ON when the green PRESS TO OPERATE Button is activated.

W-2151-0394

2. SEAT BAR - ON when the seat bar is down.

3. VALVE - ON when lift and tilt hydraulic functions can be used.

WARNING

4. TRACTION - ON when loader can be moved forward and backward.

5. POWER - ON when the Controller is operating correctly.

AVOID INJURY OR DEATH Before you leave the operator’s seat: • Lower the lift arms, put the attachment flat on the ground.

• Stop the engine.

• Engage the parking brake.

• Raise seat bar, move pedals until both lock.

NOTE: If any of the lights are off or blinking, (See BOBCAT INTERLOCK CONTROL SYSTEM (BICS) on Page PM-13.) or (See TROUBLESHOOTING on Page SA-3.)

W-2045-1086

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The lift arm by-pass control knob (Item 1) [Figure OI-5] is used to lower the lift arms in the event that the lift arms cannot be lowered during normal conditions.

2

BOBCAT INTERLOCK CONTROL SYSTEM (BICS) (CONT’D)

BACK-UP ALARM SYSTEM Operation

Traction Lock Override Figure OI-7 Figure OI-6

1

1

P-76101

This machine may be equipped with a b ack-up alarm system. The back-up alarm (Item 1) [Figure OI-7] is located on the inside of the rear door.

(Functions Only When The Seat Bar is Raised) There is a traction lock override button (Item 1) [Figure OI-6] on the left hand instrument panel. It a llows you to use the steering levers to move the loader forward and backward when using the backhoe attachment or for service.

•

Press the button once to unlock traction drive (green traction light on BICS Controller will be ON).

•

Press the button a se cond time to lo ck the traction drive (green traction light on BICS Controller will be OFF.

Figure OI-8

NOTE: The traction Lock Override button will unlock the traction drive when the operator is NOT in the seat and the seat bar is raised.

NOTE: The traction Lock Override button will function if brake is engaged or disengaged.

The back-up alarm will sound when the operator moves both steering levers in the reverse position [Figure OI-8].

Slight movement of the steering levers in the reverse position is required with hydrostatic transmissions, before the back-up alarm will sound.

If alarm does not sound or for adjustment instructions, see inspection and maintenance instructions for the back-up alarm system in the preventive maintenance section of this manual. (See BACK-UP ALARM SYSTEM on Page PM-8.)

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P-26727

ENGINE SPEED CONTROL

PARKING BRAKE

Operation

Operation

Figure OI-9

Figure OI-10

1

1

P-26727

The engine speed control (Item 1) [Figure OI-9] is at the left side of the operator’s seat. Move the engine speed control forward to i ncrease the engine RPM and backward to decrease the engine RPM.

Press the left side of the switch (Item 1) [Figure OI-10] to engage the parking brake. Press the right side to disengage.

NOTE: If the loader will not move when operator is in the operating position with brake disengaged or when traction lock override button is pushed, move the steering levers either forward or backward a small amount to unlock the traction drive.

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P-9775

STEERING LEVERS

Figure OI-12

Operation

WARNING AVOID INJURY OR DEATH When operating the machine: • Keep the seat belt fastened snugly.

• The seat bar must be lowered.

• Keep your feet on the pedal controls.

W-2046-0595

Figure OI-11

PI-1849A

The steering levers control forward and reverse travel of the loader [Figure OI-12].

P-9781

The steering levers (Item 1) [Figure OI-11] are on the right and left side in front of the seat.

Forward Travel - Push both levers forward.

For safe control of the loader, always move the le vers slowly and smoothly. Only a s mall movement is necessary to move the loader.

Normal Turning - Move one lever farther forward than the other.

Reverse Travel - Pull both levers backward.

Fast Turning - Push one lever forward and pull the other lever backward.

WARNING

Slow travel speed, push levers forward only small amount.

To increase travel speed, push the levers farther forward.

Keep both feet on pedals while operating machine.

Failure to do so can cause serious injury.

For maximum pushing force, push the levers forward only a small amount with the engine at full RPM.

W-2002-1285

STOPPING THE BOBCAT LOADER Procedure When the steering levers are moved to the neutral position, the hydrostatic transmission will act as a service brake and stop the loader.

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1

The interlocks (Item 1) [Figure OI-14] require the operator to lower the seat bar (Item 2) [Figure OI-14] which allows the operator to move the foot pedals to control the lift and tilt functions.

SEAT BAR RESTRAINT SYSTEM Figure OI-13

When seat bar is lowered, it pushes interlocks (Item 1) [Figure OI-14] down on both sides, releasing the pedal linkages (Item 3) [Figure OI-14] from the interlocks.

The pedals will pivot in both directions when the interlock is down.

1

WARNING N-15147

Before you leave the operator’s seat: • Lower the lift arms, put the attachment flat on the ground.

• Stop the engine.

• Engage the parking brake.

• Raise the seat bar, move pedals until both lock.

• Move auxiliary control out of detent position.

The seat bar restraint system has a pi voting seat bar (Item 1) [Figure OI-13] with arm rests and has spring loaded interlocks for the lift and tilt control pedals. The operator controls the use of the seat bar. The seat bar in the down position helps to keep the operator in the seat.

The interlocks require the operator to lower the seat bar in order to operate the foot pedal controls. When the seat bar is up, the lift and tilt control pedals are locked when returned to the NEUTRAL POSITION.

WARNING WARNING

AVOID INJURY OR DEATH The seat bar system must lock the lift and tilt control pedals in neutral when the sear bar is up. Service the system if pedals do not lock correctly.

AVOID INJURY OR DEATH When operating the machine: • Keep the seat belt fastened snugly.

• The seat bar must be lowered.

• Keep your feet on the pedal controls.

W-2105-1285

Figure OI-15

W-2046-0595

Figure OI-14 1

2 2 1 3

MC-1781

When the seat bar is raised (Item 1) [Figure OI-15], spring forces raise the interlocks (Item 2).

MC-1781

The foot pedals will not pivot when the interlock is up.

(See SEAT BAR RESTRAINT SYSTEM on Page PM12.)

The spring loaded interlocks (Item 1) [Figure OI-14] control the locking and unlocking functions of the control pedals.

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W-2164-1294

HYDRAULIC CONTROLS

Lift Arm Float Position

Foot Pedals

Push the top (toe) of the pedal (Item 3) [Figure OI-16] all the way forward until it locks into float position.

Use the float position of the lift arms to level loose material while driving backward.

WARNING

Push the bottom (heel) to unlock from the float position.

Keep both feet on pedals while operating machine.

Failure to do so can cause serious injury.

W-2002-1285

Tilt Operation

Put your feet o n the pedals and KEEP THEM THERE any time you operate the loader.

The right pedal controls the movement of the bucket.

Figure OI-16

Push the top (toe) of the pedal (Item 4) [Figure OI-16] to tilt the bucket forward.

Push the bottom (heel) of the pedal (Item 5) [Figure OI-16] to tilt the bucket backward.

Hydraulic Bucket Positioning

4

This machine may be eq uipped with Hydraulic Bucket Positioning.

The function of bucket positioning is to keep the bucket in the same approximate position it is placed in before beginning the upward lift cycle.

2

1

5

Bucket positioning functions automatically during the upward lift cycle only.

P-37308

The bucket positioning function can be turned OFF with the bucket position switch (Item 14) [Figure OI-2].

B-7441

B-7440

Two foot pedals (Item 1) [Figure OI-16] control the hydraulic cylinders for the lift and tilt functions.

Lift Arm Operation The left pedal controls the lift arms. Push the bottom (heel) of the pedal (Item 2) [Figure OI-16] to raise the lift arm.

Push on the top (toe) of the pedal (Item 3) [Figure OI16] to lower the lift arms.

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3

HYDRAULIC CONROLS (CONT’D)

Quick Couplers

Auxiliary Hydraulics

To Connect: Remove dirt or debris from the surface of both the male and female couplers, and from the outside diameter of the male coupler. Visually check the couplers for corroding, cracking, damage or excessive wear. If any of these conditions exist, the coupler(s) must be replaced [Figure OI-17] and [Figure OI-18].

Figure OI-17

To Disconnect: Hold the male coupler. Retract the sleeve of the female coupler until the couplers disconnect.

Figure OI-19

1 P-19289

WARNING

P-19035

AVOID BURNS Hydraulic fluid, tubes, fittings and quick couplers can get hot when running machine and attachments.

Be careful when connecting and disconnecting quick couplers.

The auxiliary control has a lo ckbolt (Item 1) [Figure OI19] that must be removed to use the auxiliary hydraulics.

Raise the cab (See Raising The Operator Cab on Page PM-9.)

W-2220-0396

Remove the nut a nd bolt from the right hand steering lever [Figure OI-19].

Figure OI-18

Lower the cab. (See Lowering The Operator Cab on Page PM-10.)

P-10566

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Front auxiliary hydraulics [Figure OI-17] are standard.

HYDRAULIC CONTROLS (CONT’D) Quick Couplers (Cont’d) Figure OI-20

B-18094

B-18094

P-9776

Dealer Copy -- Not for Resale

The right steering lever is also the control lever for the front auxiliary hydraulics.

Move the right steering lever to the left or to the right to activate the auxiliary hydraulics to operate an attachment. (EXAMPLE: To open or close grapple teeth.)

[Figure OI-20].

Move the lever in the opposite direction to reverse the action of the attachment.

Auxiliary Hydraulic Continuous Operation Move the steering lever all the way to the right (Item 1) [Figure OI-20] until it locks to put the control valve into the continuous operation position for a c onstant flow of hydraulic fluid under pressure to the quick couplers.

(EXAMPLE: Backhoe operation) Move the auxiliary control lever out of the c ontinuous operation before leaving the operator cab.

Relieving Hydraulic Pressure With the eng ine stopped and att achment flat on the ground, move the right steering lever to the left and to the right several times [Figure OI-20].

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6708212

Maintenance work must be done at regular intervals to be sure that it is in good operating condition [Figure OI-21].

Failure to do so will result in excessive wear and early failures. The Service Schedule is a guide for correct maintenance of the Bobcat Loader. It is located inside the rear door of the lo ader and (See SERVICE SCHEDULE (6708212) on Page MST-3.)

Figure OI-21

Daily Inspection and Maintenance •

Engine Oil Level

•

Hydraulic/Hydrostatic Fluid Level

•

Engine Air Filter Condition Indicator, Check System for Damage or Leaks

•

Engine Coolant System, Check System for Damage or Leaks

•

Operator Cab and Cab Mounting Hardware

•

Seat Belt

•

Seat Bar and Control Interlocks

•

Grease Pivot Pins (Lift Arms, Bob-Tach, Cylinders, Bob-Tach Wedges)

•

Tires, Check for Wear, Damage, Correct Air Pressure

•

Fuel Filter, Remove Trapped Water

•

Loose or Broken Parts, Repair or Replace as Necessary

•

Lift Arm Support Device. Replace if Damaged

•

Bobcat Interlock Control System (BICS)

•

Safety Treads and Safety Signs (Decals)

B-6583

WARNING Instructions are necessary before operating or servicing machine. Read and understand the Operation & Maintenance Manual, Operator’s Handbook and signs (decals) on machine. Follow warnings and instructions in the manuals when making repairs, adjustments or servicing. Check for correct function after adjustments, repairs or service.

Untrained operators and failure to follow instructions can cause injury or death.

W-2003-0903

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DAILY INSPECTION

Safety treads are installed on the Bobcat Loader to provide a slip resistant surface for getting on and off the loader. Keep safety treads clean and replace when damaged. Replacement treads are available from your dealer.

GETTING READY FOR OPERATION Figure OI-22

2 Figure OI-24

1

P-9828

Read the Operation & Maintenance Manual and the Operator’s Handbook before operating the loader (Item 1) [Figure OI-22].

N-15149

Fasten the seat belt snugly and adjust it so that the buckle is centered between your hips [Figure OI-24].

WARNING Operator must have instructions before operating the machine. Untrained operators can cause injury or death.

WARNING

W-2001-0502

AVOID INJURY OR DEATH When operating the machine: • Keep the seat belt fastened snugly.

• The seat bar must be lowered.

• Keep your feet on the pedal controls.

The Operation & Maintenance Manual and other manuals can be kept in a box provided at the r ight hand side of the operator seat (Item 2) [Figure OI-22].

W-2046-0595

Figure OI-23

P-19496

Use the bucket or attachment steps, grab handles and safety treads (on top the loader lift arm crossmember and main frame) to get on and off the loader [Figure OI-23].

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P-9827

GETTING READY FOR OPERATON (CONT’D)

STARTING THE ENGINE

Figure OI-25

Figure OI-27 WRONG

N-15148

B-3724

Lower the seat bar [Figure OI-25].

All controls must be in NEUTRAL POSITION before you start the engine (See Normal Starting on Page OI-15.)

When an engine is running in an enclosed area, fresh air must be added to avoid concentration of exhaust fumes. If the engine is stationary, vent the exhaust outside. Exhaust fumes contain odorless, invisible gases which can kill without warning.

After you start the en gine, press the green PRESS TO OPERATE Button on the left instrument panel to operate lift, tilt and traction functions.

W-2050-1285

Figure OI-26

Figure OI-28 WRONG

N-15147

B-6578

Keep your hands on the steering levers and feet on the pedals while seated in the loader [Figure OI-26].

WARNING • •

AVOID INJURY OR DEATH Engines can have hot parts and hot exhaust gas.

Keep flammable material away.

Do not use machines in atmosphere containing explosive gas.

W-2051-1086

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WARNING

Be sure the parking brake is engaged.

Set the engine speed control to 1/2 SPEED position (Item 2) [Figure OI-29].

STARTING THE ENGINE (CONT’D) Normal Starting

Turn the k ey to the ON POSITION (Item 3) [Figure OI29]. The engine and transmission warning light will be ON when the key is on and the engine is stopped.

Adjust the seat position for comfortable operation of th e foot pedals and steering levers.

Fasten the seat belt snugly and adjust it so the buckle is centered between your hips.

Turn the key to START POSITION (Item 4) [Figure OI29] and release it when the engine starts.The key will return to the RUN POSITION (Item 5) [Figure OI-29].

Lower the seat bar [Figure OI-25] (See GETTING READY FOR OPERATION on Page OI-13.)

STOP THE ENGINE IF THE W ARNING LIGHTS DO NOT GO OFF.

Be sure the parking brake is engaged.

NOTE: Upon failed start, if the key is turned OFF, wait for at least three seconds before turning the key ON to reset the fuel timer module.

Figure OI-29 1

Keep your hands on the steering levers and feet on the pedals while seated in the loader.

If the temperature is below 32° F(0° C), use the following procedure to make starting the engine easier:

2

•

Replace the engine oil with the c orrect type and viscosity for the anticipated starting temperature.

(See Checking Engine Oil on Page OI-18.)

•

Make sure the battery is fully charged.

•

Install an engine heater.

3

Figure OI-30

4

1

5

P-26727

Turn the key switch to the RUN POS ITION (See Normal Starting on Page OI-15.)

PI-02188

Put the foot pedals and steering levers in NEUTRAL POSITION (center) (Item 1) [Figure OI-29].

Push the preheat button (Item 1) [Figure OI-30] on the left instrument panel to preheat the glow plugs.

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Cold Temperature Starting

STARTING THE ENGINE (CONT’D)

STOPPING THE ENGINE

Cold Temperature Starting (Cont’d)

Pull the engine speed control fully backward to decrease the engine RPM.

Figure OI-31

Turn the key switch to the OFF position.

6708105

Dealer Copy -- Not for Resale

Refer to the decal [Figure OI-31] on the left side of th e operator cab for preheat times.

Turn the key switch to START POSITION and continue to crank for up to one minute or until the engine starts.

NOTE: You can hold the preheat button for up to 25 seconds at a time while cranking.

Warming The Hydraulic/Hydrostatic System Let the engine run for a minimum of 5 minutes to warm the engine and the hy drostatic transmission fluid before operating the loader.

If the warning light comes ON when operating the loader (cold), more warm up time is needed.

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Use the co rrect size bucket for the type and density of material being handled. For safe handling of materials and avoiding machine damage, the a ttachment (or bucket) should handle a full load without going over the rated operating capacity for the loader. Partial loads will make steering more difficult.

ATTACHMENTS AND BUCKETS Choosing The Correct Bucket

WARNING

Pallet Forks Never use attachments or buckets which are not approved by Bobcat Company. Buckets and attachments for safe loads of specified densities are approved for each model. Unapproved attachments can cause injury or death.

Figure OI-33

1

W-2052-0500

NOTE: Warranty is void if non-approved attachments are used on the Bobcat Loader.

The dealer can identify, for each model loader, the attachments and buckets approved by Bobcat. The buckets and attachments are approved for rated operating capacity and for secure fastening to th e BobTach.

The rated operating capacity for this loader is shown on a label in the o perator cab. (See Performance on P age SPEC-4.)

B-17255

Rated operating capacity is determined by using a standard dirt bucket, and material of normal density, such as dirt or dry gravel. If longer buckets are used, the load center moved forward and reduces the rated operating capacity. If v ery dense material is loaded, the volume must be reduced.

If a pallet fork attachment is used, the load center moves forward and reduces the Rated Operating Capacity.

The maximum load to be carried when using a pallet fork is shown on a decal located on the pallet fork frame (Item 1) [Figure OI-33].

Figure OI-32 WRONG

WARNING AVOID INJURY OR DEATH Do not exceed Rated Operating Capacity (ROC).

Excessive load can cause tipping or loss of control.

W-2053-0903

See your Bobcat Dealer for more information about pallet fork inspection, maintenance and replacement. See your Bobcat Loader dealer for Rated Operating Capacity when using a pallet fork and for other available attachments.

B-6587

Exceeding the rated operating capacity can cause the following problems [Figure OI-32]: 1. Steering the loader may be difficult.

2. Tires may wear faster.

3. There will be a loss of stability.

4. The life of the Bobcat Loader will be reduced.

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Load varies with model of pallet fork being used.

ATTACHMENTS AND BUCKETS (CONT’D)

Figure OI-35

Installing The Bucket or Attachment The Bob-Tach is used for fast changing of buc kets and attachments. See the Attachment Operation & Maintenance Manual to install other attachments.

WARNING Bob-Tach levers have spring tension. Hold lever tightly and release slowly. Failure to obey warning can cause injury.

P-19493

W-2054-1285

Be sure the Bob-Tach levers do not hit the bucket.

Tilt the Bob-Tach backward until the cutting edge of the bucket is slightly off the ground [Figure OI-35].

Figure OI-34 1

P-19492

Pull the Bob-Tach levers all the way up (Item 1) [Figure OI-34].

P-19494

Stop the engine and exit the loader.

Enter the loader and fasten the seat belt. Lower the seat bar, start the engine and press the green PRESS TO OPERATE Button.

WARNING

Disengage the parking brake.

Lower the lift arms and tilt the Bob-Tach forward.

AVOID INJURY OR DEATH Before you leave the operator’s seat: • Lower the lift arms, put the attachment flat on the ground.

• Stop the engine.

• Engage the parking brake.

• Raise seat bar, move pedals until both lock.

Drive the loader forward until the top e dge of th e BobTach is completely under the top flange of the bucket [Figure OI-34] (or other attachment).

W-2045-1086

Push down on th e Bob-Tach levers until they are fully engaged in the locked position [Figure OI-36].

If the lever does not engage in the locked position, see your Bobcat Loader dealer for maintenance.

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Figure OI-36

ATTACHMENTS AND BUCKETS (CONT’D)

Figure OI-38

Installing The Bucket or Attachment (Cont’d) Figure OI-37

1

P-19494

P-19493

Pull the Bob-Tach levers all the way up [Figure OI-38].

P-19495

The wedges (Item 1) [Figure OI-37] must extend through the holes in the mounting frame of the bucket (or attachment), securely fastening the bucket to the BobTach. The wedge is shown extending through the hole in the bucket [Figure OI-37].

Enter the loader and fasten the seat belt. Lower the seat bar, start the engine and press the green PRESS TO OPERATE Button.

Disengage the parking brake.

Lower the lift arms and tilt the Bob-Tach forward.

WARNING

Figure OI-39

Bob-Tach wedges must extend through the holes in attachment. Lever(s) must be fully down and locked.

Failure to secure wedges can allow attachment to come off and cause injury or death.

W-2102-0497

Removing The Bucket Or Attachment Put the attachment flat on the ground and lower or close the hydraulic equipment. If the attachment is hydraulically controlled (i.e.: combination bucket, backhoe, etc.), stop the engine and relieve hydraulic pressure in the auxiliary circuit. (See Relieving Hydraulic Pressure on Page OI11.)

P-19492

Move the loader backward, away from the bucket or attachment [Figure OI-39].

Raise the seat bar, unfasten the seat belt, engage the parking brake and exit the loader.

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Disconnect the hydraulic hoses, if necessary.

With a full bucket, go up or down the slope with the heavy end toward the top of th e slope [Figure OI-40] and [Figure OI-41].

OPERATING PROCEDURE Operating With A Full Bucket When operating on a public road or highway, always follow local regulation. For example: Slow Moving Vehicle (SMV) Sign or directional signals may be required.

Figure OI-42 EMPTY BUCKET

Always warm up th e engine and hydrostatic system before operating the loader.

IMPORTANT Machines warmed up with moderate engine speed and light load have longer life.

I-2015-0284

B-18129

GOING UP SLOPE

Operate the loader with the en gine at ful l speed for maximum horsepower. Move the st eering levers only a small amount to operate the loader.

Figure OI-43

New operators must operate the loader in an open area without bystanders. Operate the controls until the loader can be han dled at a efficient and safe rate for all conditions of the work area.

Figure OI-40 FULL BUCKET GOING DOWN SLOPE

B-18129

With empty bucket, go down or up the slope with the heavy end toward the top of the slope [Figure OI-42] and [Figure OI-43].

GOING UP SLOPE

WARNING

B-18127

AVOID INJURY OR DEATH • Keep the lift arms as low as possible.

• Do not travel or turn with the lift arms up.

• Turn on level ground.

• Go up and down slopes, not across them.

• Keep the heavy end of the machine uphill.

• Do not overload the machine.

Failure to obey warnings can cause the machine to tip or roll over and cause injury or death.

Figure OI-41 FULL BUCKET

W-2018-1187

GOING DOWN SLOPE

Raise the bucket only high enough to avoid obstructions on rough ground.

B-18128

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EMPTY BUCKET

OPERATING PROCEDURE (CONT’D)

Emptying the Bucket

Filling The Bucket

Figure OI-46

Figure OI-44

B-12869 B-12872

P-37308

P-37308

Push down on the bottom (heel) of the lift pedal to raise the lift arms [Figure OI-46]. Push the top (toe) of the tilt pedal while raising the lift arms to level the bucket or attachment and help prevent material from falling off the back of the bucket or attachment.

Push down on the top (toe) of the lift pedal until the lift arms are all the way down. Push the top of the tilt pedal to put the cutting edge of the bucket on the ground [Figure OI-44].

B-12871

WARNING

P-37308

Drive slowly forward into the m aterial. Push the bottom (heel) of th e tilt pedal to raise the front of the b ucket [Figure OI-45].

Never dump over an obstruction, such as a post, that can enter the operator cab. The machine could tip forward and cause injury or death.

W-2057-0694

WARNING Load, unload and turn on flat level ground. Do not exceed rated operating capacity shown on sign (decal) in cab. Failure to obey warnings can cause the machine to tip or roll over and cause injury or death.

W-2056-1187

Drive backward away from the material.

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Drive forward slowly until the bucket is over the top of the truck box or bin. Push the top of the tilt pedal until the bucket is empty [Figure OI-46]. If all the material is near the side of the truck box or bin, push it to the other side with the bucket.

Figure OI-45

OPERATING PROCEDURE (CONT’D)

Leveling The Ground (Using Lift Arms In Float Position)

Digging Into The Ground Figure OI-49 Figure OI-47

B-12875

P-37308

P-37308

Push the top (toe) of the lift pedal all the away forward until the pedal is in the locked position to put the lift arms in float position [Figure OI-49].

Put the lift arms all the way down. Push the top (toe) of the tilt pedal until the cutting edge of the bucket is on the ground. Drive forward slowly and continue to tilt the bucket down until it enters the ground [Figure OI-47].

Push the tilt pedal to change the position of the cutting edge on the bucket. With the bucket tilted farther forward, there is more force on the c utting edge and m ore loose material can be moved.

Push the bottom (heel) of the tilt pedal a small amount to increase traction and keep an even digging depth.

Continue to drive forward until the bucket is full. When the ground is hard, raise and lower the cutting edge of the bucket with the tilt pedal while driving forward slowly.

IMPORTANT

Figure OI-48 Never drive forward when the hydraulic control for lift arms is in float position.

I-2005-1285

Drive backward to level loose material.

B-12876

Push the bottom (heel) of the lift pedal to unlock from the float position.

P-37308

Push the b ottom (heel) of th e tilt pedal to t ilt the b ucket backward as far as it will go when the bucket is full [Figure OI-48].

Backfilling Figure OI-50

B-12877

P-37308

Lower the lift arms and put the cutting edge of the bucket on the ground.

Drive forward to the edge of the hole and tilt the bucket forward to dump the material into the hole [Figure OI50].

If necessary, raise the lift arms to empty the bucket.

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B-12874

PARKING THE BOBCAT LOADER

TRANSPORTING THE BOBCAT LOADER

Stop the Bobcat Loader on level ground.

Loading Onto Transport Vehicle

Lower the lift arms fully and put the edge of the bucket on the ground.

Figure OI-51

Pull the engine speed control all the way backward. Turn the key switch to the OFF POSITION. Engage the parking brake.

Lift the seat bar and make sure the foot pedals are in the locked position.

Unbuckle the seat belt. Remove the key from the switch to prevent operation of t he loader by unauthorized personnel.

Support

WARNING

A loader with an empty bucket or no attachment must be loaded backward onto the transport vehicle [Figure OI51].

AVOID INJURY OR DEATH Before you leave the operator’s seat: • Lower the lift arms, put the attachment flat on the ground.

• Stop the engine.

• Engage the parking brake.

• Raise seat bar, move pedals until both lock.

The rear of the trailer must be blocked or supported [Figure OI-51] when loading or unloading the l oader to prevent the front end of the trailer from raising up.

W-2045-1086

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B-6198

TRANSPORTING THE BOBCAT LOADER (CONT’D)

Figure OI-53

Fastening To Transport Vehicle Use the following procedure to fasten the Bobcat Loader to the transport vehicle to prevent the loader from moving during sudden stops or when going up and down slopes.

Fully lower any bucket or attachment. Stop the engine.

Engage the parking brake.

Figure OI-52

P-37626

P-37627

P-37628

Dealer Copy -- Not for Resale

Fasten the rear of the loader as shown [Figure OI-53].

P-19457

P-9926C

P-9926B

P-9927

Fasten chains at the front using the slots in the axle gussets [Figure OI-52]. (Counterweight is removed in photo insets to show clarity.) DO NOT operate with counterweight removed.

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LIFTING THE LOADER

WARNING • • •

AVOID INJURY OR DEATH Before lifting, check fasteners on single point lift and operator cab.

Assemble front cab fasteners as shown in this manual.

Never allow riders in the cab or bystanders within 15 feet (5 meters) while lifting the machine.

W-2007-0497

Dealer Copy -- Not for Resale

Figure OI-54

B-18912

The loader can be lifted with the single point lift [Figure OI-54] which is available as a kit from your Bobcat dealer.

The single point lift, supplied by Bobcat is designed to safely lift and support the Bobcat Loader without affecting roll over and falling object protection features of the operator cab.

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Turn both tow valves to a v ertical position, (Item 3) [Figure OI-56] for towing.

TOWING THE LOADER To prevent damage to the loaders hydrostatic system, the loader must be towed only a short distance at slow speed. (EXAMPLE: Moving the loader onto a tr ansport vehicle.)

The towing chain (or cable) must be rated at 1-1/2 times the weight of the loader. (See Performance on Page SPEC-4.)

A tow valve tool (P/N 6729334) is available from your dealer. Tool must be installed before towing.

Turn the key switch to ON and press the Traction Lock Override button.

•

Raise the operator cab. For the correct procedure (See Raising The Operator Cab on Page PM-9.)

Tow the Bobcat at 2 MPH (3,2 km/hr.) or less for not more than 25 feet (7,6 meters).

•

Clean the area around the hydrostatic pumps.

If the electrical system is not functioning, contact your Bobcat dealer. (Part of th e brake system must be disassembled to move the loader.)

Figure OI-55

Remove the tow valves and install the fittings and tubeline before operating the machine again.

IMPORTANT Do not push or pull the machine at more than 2 MPH (3,2 km/h) or for a distance of more than 25 feet (7,6 meters) with the towing tool in place.

2

•

I-2017-0389

1

P-37561

Remove the tubeline (Item 1). Remove the elbow and tee (Items 2 & 3) [Figure OI-55].

Figure OI-56

3

1

2

P-21495

•

Install the two valves into the open ports on the pump (Items 1 & 2) [Figure OI-56]. Tighten to 20-25 ft.-lb.

(27-34 N•m) torque while holding the flats in a horizontal position.

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1

PREVENTIVE MAINTENANCE AIR CLEANER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-15 Replacing Filter Elements . . . . . . . . . . . . . . . . . . . . . . . . . . PM-15 ALTERNATOR BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-20 Adjusting The Alternator Belt . . . . . . . . . . . . . . . . . . . . . . . . PM-20 AUXILIARY CONTROL LOCKBOLT . . . . . . . . . . . . . . . . . . . . . PM-28 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-28 BACK-UP ALARM SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-8 Adjusting Switch Position. . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-8 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-8 Inspecting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-8

PREVENTIVE MAINTENANCE

Dealer Copy -- Not for Resale

BOBCAT INTERLOCK CONTROL SYSTEM (BICS) . . . . . . . . PM-13 Inspecting The BICS Controller (Engine Stopped - Key ON) PM-13 Inspecting The Lift Arm ByPass Control . . . . . . . . . . . . . . . PM-13 Inspecting The Seat Bar Sensor (Engine RUNNING) . . . . . PM-13 Inspecting The Traction Lock (Engine RUNNING) . . . . . . . PM-13 BOB-TACH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-31 Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . PM-31 ELECTRICAL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-21 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-21 Fuse Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-21 Removing And Installing The Battery. . . . . . . . . . . . . . . . . . PM-23 Using A Booster Battery (Jump Starting) . . . . . . . . . . . . . . . PM-22 ENGINE COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . PM-19 Checking The Coolant Level . . . . . . . . . . . . . . . . . . . . . . . . PM-19 Cleaning The Cooling System . . . . . . . . . . . . . . . . . . . . . . . PM-19 Removing and Replacing Coolant In The Cooling System . PM-19 ENGINE LUBRICATION SYSTEM . . . . . . . . . . . . . . . . . . . . . . PM-18 Checking Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-18 Replacing The Oil And Filter . . . . . . . . . . . . . . . . . . . . . . . . PM-18 FINAL DRIVE TRANSMISSION (CHAINCASE) . . . . . . . . . . . . PM-28 Checking And Adding Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-28 FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-16 Filling The Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-16 Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-16 Fuel Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-16 Removing Air From The Fuel System . . . . . . . . . . . . . . . . . PM-17 Continued On Next Page

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PREVENTIVE MAINTENANCE (CONT’D) HYDRAULIC / HYDROSTATIC SYSTEM . . . . . . . . . . . . . . . . . PM-24 Checking And Adding Fluid . . . . . . . . . . . . . . . . . . . . . . . . . PM-24 Replacing Hydraulic / Hydrostatic Filter . . . . . . . . . . . . . . . . PM-24 Replacing Hydraulic Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . PM-25 Reservoir Breather. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-25 LIFT ARM SUPPORT DEVICE . . . . . . . . . . . . . . . . . . . . . . . . . . PM-6 Disengaging The Lift Arm Support Device . . . . . . . . . . . . . . . PM-7 Engaging The Lift Arm Support Device . . . . . . . . . . . . . . . . . PM-6 LUBRICATING THE BOBCAT LOADER . . . . . . . . . . . . . . . . . . PM-29 Lubrication Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-29 MAINTENANCE SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-3

Dealer Copy -- Not for Resale

OPERATOR CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-9 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-9 Emergency Exit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-11 Lowering The Operator Cab . . . . . . . . . . . . . . . . . . . . . . . . PM-10 Raising The Operator Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-9 PIVOT PINS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-30 Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . PM-30 REAR DOOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-14 Opening And Closing The Rear Door . . . . . . . . . . . . . . . . . PM-14 SEAT BAR RESTRAINT SYSTEM . . . . . . . . . . . . . . . . . . . . . . PM-12 Foot Pedal Clean Out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-12 Inspecting The Seat Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-12 Maintaining The Seat Bar . . . . . . . . . . . . . . . . . . . . . . . . . . PM-12 SERVICE SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-5 Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-5 SPARK ARRESTOR MUFFLER . . . . . . . . . . . . . . . . . . . . . . . . PM-26 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-26 TIRE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-27 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-27 Tire Rotation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-27 Wheel Nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-27

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MAINTENANCE SAFETY WARNING

Instructions are necessary before operating or servicing machine. Read and understand the Operation & Maintenance Manual, Operator’s Handbook and signs (decals) on machine. Follow warnings and instructions in the manuals when making repairs, adjustments or servicing. Check for correct function after adjustments, repairs or service. Untrained operators and failure to follow W-2003-0903 instructions can cause injury or death.

CORRECT

CORRECT

CORRECT

B-10731a

B-12365

B-7469

Never service the Bobcat SkidSteer Loader without instructions.

Use the correct procedure to lift or lower operator cab.

Cleaning and maintenance are required daily.

WRONG

WRONG

WRONG

B-11799

B-15231

B-15280

Have good ventilation when welding or grinding painted parts.

Wear dust mask when grinding painted parts. Toxic dust and gas can be produced.

Avoid exhaust fume leaks which can kill without warning. Exhaust system must be tightly sealed.

Disconnecting or loosening any hydraulic tubeline, hose, fitting, component or a part failure can cause lift arms to drop. Do not go under lift arms when raised unless supported by an approved lift arm support device.

Replace it if damaged.

Never work on loader with lift arms up unless lift arms are held by an approved lift arm support device. Replace if damaged.

Never modify equipment or add attachments not approved by Bobcat Company.

WRONG

WRONG

WRONG

B-6590

B-6580

B-6589

Stop, cool and clean engine of flammable materials before checking fluids.

Never service or adjust loader with the engine running unless instructed to do so in the manual.

Avoid contact with leaking hydraulic fluid or diesel fuel under pressure. It can penetrate the skin or eyes.

Never fill fuel tank with engine running, while smoking or when near open flame.

Keep body, jewelry and clothing away from moving parts, electrical contact, hot parts and exhaust.

Wear eye protection to guard from battery acid, compressed springs, fluids under pressure and flying debris when engines are running or tools are used.

Use eye protection approved for type of welding.

Keep rear door closed except for service. Close and latch door before operating the loader.

Lead-acid batteries produce flammable and explosive gases.

Keep arcs, sparks, flames and lighted tobacco away from batteries.

Batteries contain acid which burns eyes or skin on contact.

Wear protective clothing. If acid contacts body, flush well with water. For eye contact flush well and get immediate medical attention.

Maintenance procedures which are given in the O peration & Ma intenance Manual can b e performed by the owner/ operator without any specific technical training. Maintenance procedures which are not in the Operation & Maintenance Manual must be performed ONLY BY QUALIFIED BOBCAT SERVICE PERSONNEL. Always use genuine Bobcat replacement parts. The Service Safety Training Course is available from your Bobcat dealer.

MSW01-0805

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Safety Alert Symbol: This symbol with a warning statement, means: “Warning, be alert! Your safety is involved!” Carefully read the message that follows.

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SERVICE SCHEDULE Chart Maintenance work must be done at regular intervals. Failure to do so will result in excessive wear and early failures. The service schedule is a guide for correct maintenance of the Bobcat Loader.

SERVICE SCHEDULE

HOURS 8-10

ITEM

SERVICE REQUIRED

Engine Oil Engine Air Filter and Air System

Check the oil level and add as needed. Do not overfill.

Check condition indicator. Service only when required. Check for leaks and damaged components.

Clean debris from oil cooler, radiator and grill. Check coolant level COLD and add premixed coolant as needed.

Remove the trapped water.

Lubricate with multi-purpose lithium based grease.

Engine Cooling System Fuel Filter Lift Arms, Cylinders, Bob-Tach Pivot Pins and Wedges Tires

50

100 ■ 250

■ 1000

Check for damaged tires and correct air pressure. Inflate to MAXIMUM pressure shown on sidewall of tire.

Seat Bar, Control Interlocks, Seat Check the condition of seat belt. Check the sear bar and control interlocks for correct Belt operation. Clean dirt and debris from moving parts.

Bobcat Interlock Control Systems Check for correct function. See details in this Manual.

(BICS) Safety Signs and Safety Treads Check for damaged signs (decals) and safety treads. Replace any signs or safety treads that are damaged or worn.

Operator Cab Check the fastening bolts, washers and nuts. Check the condition of the cab.

Indicators and Lights Check for correct operation of all indicators and lights.

Heater Filter (If Equipped) Clean or replace filter as needed.

Hydraulic Fluid, Hoses and Check fluid level and add as needed. Check for damage and leaks. Repair or replace Tubelines as needed.

Final Drive Trans. (Chaincase), Check oil level and add oil as needed. Check for correct operation. Repair or adjust Foot Pedals and Steering Levers as needed.

Parking Brake Check operation.

Battery Check cables, connections and electrolyte level. Add distilled water as needed.

Wheel Nuts Check for loose wheel nuts and tighten to correct torque. (See TIRE MAINTENANCE ❏ on Page PM-27.)

Spark Arrestor Muffler Empty Spark Chamber.

Engine Oil and Filter Replace oil and filter. Use CD or better grade oil and Bobcat filter. ✵ Alternator Belt Check tension and adjust as needed.

Hyd./Hydro. Filter Replace the filter element. ● Fuel Filter Replace filter element.

Steering Shaft Grease fittings.

Engine/Hydrostatic Drive Belt Check for wear or damage. Adjust or replace as needed. ❍ Hydraulic Reservoir Breather Replace the reservoir breather cap.

Cap Bobcat Interlock Control System Check the function of the lift arm bypass control.

(BICS) Final Drive Trans. (Chaincase) Replace the fluid.

Hydraulic Reservoir Replace the fluid.

Coolant Replace the coolant Every 2 years

■ ❏ ✵ ●

❍

Or every 12 months.

Check every 8-10 hours for the first 24 hours. Then at 50 hour intervals.

First oil and filter change must occur at 50 hours; 100 hours thereafter.

Replace filter element after the first 50 hours and when the transmission warning light comes ON. Inspect the new belt after first 50 hours.

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WARNING

Instructions are necessary before operating or servicing machine. Read and understand the Operation & Maintenance Manual, Operator’s Handbook and signs (decals) on machine. Follow warnings and instructions in the manuals when making repairs, adjustments or servicing. Check for correct function after adjustments, repairs or service. Untrained operators and failure to follow instructions can cause injury or death.

W-2003-0903

LIFT ARM SUPPORT DEVICE

Figure PM-2

Engaging The Lift Arm Support Device

1

WARNING Never work on a machine with the lift arms up unless the lift arms are secured by an approved lift arm support device. Failure to use an approved lift arm support device can allow the lift arms or attachment to fall and cause injury or death.

W-2572-0407

Remove attachment from the loader. (See Removing The Bucket Or Attachment on Page OI-19.)

Figure PM-1

P-19460

Lower the li ft arm support device to the top of the lift cylinder. Fasten the free end of the spring (Item 1) [Figure PM-2] to the lift arms support device so there will be no interference with the support device engagement.

With the operator in the seat, seat belt fastened and seat bar lowered, start the engine, press the green PRESS TO OPERATE Button.

Figure PM-3

1 2

1 P-9773

P-19458

Put jackstands under the rear corners of the loader frame (Inset) [Figure PM-1].

Disconnect the spring from the lift arm support device retaining pin (Item 1) [Figure PM-1], hold the support device and remove the retaining pin.

P-54470A

N-20524B

Start the engine and raise the lift arms until the lift arm support device drops onto the lift cylinder rod (Item 1) [Figure PM-3].

Lower the lift arms slowly until the support device is held between the lift arm and the lift cylinder. Stop the engine.

Raise the seat bar and move both pedals until both pedals lock.

Install pin (Item 2) [Figure PM-3] into the rear of the lift arm support device below the cylinder rod.

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Service lift arm support device if damaged or if parts are missing. Using a damaged lift arm support or with missing parts can cause lift arms to drop causing injury or death.

LIFT ARM SUPPORT DEVICE (CONT’D)

Figure PM-6

Disengaging The Lift Arm Support Device Figure PM-4 1

P-19458

1 Raise the support device into storage position and insert the pin through the lift arm support device and bracket (Item 1) [Figure PM-6].

P-9808

Remove the retaining pin (Item 1) [Figure PM-4] from the lift arm support device.

Connect the spring to the pin [Figure PM-6] Remove the jackstands.

Dealer Copy -- Not for Resale

Figure PM-5

1

P-9807

Connect the spring from the lift arm support device to the tubeline bracket (Item 1) [Figure PM-5] on the lift arms.

With the operator in the seat, seat belt fastened and seat bar lowered, start the engine, press the gr een PRESS TO OPERATE Button.

Raise the lift arms a small amount. The spring will lift the support device off the lift cylinder rod.

Lower the lift arms and stop the engine.

Raise the seat bar, disconnect the seat belt and move the pedals until both pedals lock.

Disconnect the spring from the bracket.

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Inspect the back-up alarm electrical connections (Item 1) [Figure PM-8], wire harness (Item 2) [Figure PM-8] and back-up alarm switches (Item 2) [Figure PM-9] for tightness and damage. Repair or replace any damaged components.

BACK-UP ALARM SYSTEM Description This machine may be equipped with a b ack-up alarm system. The back-up alarm will sound when the operator moves both steering levers in the reverse position. Slight movement of the steering levers in the reverse position is required with hydrostatic transmissions, before the backup alarm will sound.

If the ba ck-up alarm switches require adjustment, (See Adjusting Switch Position on Page PM-8.)

Adjusting Switch Position

Inspecting

Stop the engine and raise the operator cab. (See Raising The Operator Cab on Page PM-9.)

Figure PM-7

Figure PM-9

2 1 2

Switch Rollers contacting beveled edge of Switch Guides

P-76108 P-37327

Inspect for damaged or missing back-up alarm decal (Item 1) [Figure PM-7]. Replace if required.

Place the steering levers in the neutral position.

Sit in the seat and fasten the seat belt. Engage the parking brake. Pull the seat bar all the way down. Start the engine. Press the PRESS TO OPERATE LOADER button. Disengage the parking brake.

Loosen the screws (Item 1) [Figure PM-9] securing the back-up alarm switches.

Position the back-up alarm switch rollers so that they just make contact with the beveled edge of the switch guides without compressing the switch springs [Figure PM-9].

Torque the screws (Item 1) [Figure PM-9] securing the switches to the bracket to 14-19 in.-lb. (1,6-2,1 N•m).

Move both steering levers in the r everse position. The back-up alarm must sound when all wheels are moving in reverse.

The back-up alarm is located on the in side of the r ear door.

Lower the o perator cab and inspect back-up alarm system for proper function. (See Lowering The Operator Cab on Page PM-10.) (See Inspecting on Page PM-8.)

Figure PM-8

1

2 P-69346

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OPERATOR CAB

Raising The Operator Cab

Description

Stop the loader on a level surface. Put the lift arms all the way down.

The Bobcat Loader has an operator cab (ROPS and FOPS) as standard equipment to pr otect the operator from rollover and falling objects. Check with your dealer if the operator cab has been damaged. The seat belt must be worn for rollover protection.

Figure PM-10

ROPS / FOPS - Roll Over protective Structure per SAE J1040 and ISO 3471, and Falling Object Protective Structure per SAE J1043 and ISO 3449, Level I. Level I - Protection from falling bricks, small concrete blocks, and hand tools encountered in operations such as highway maintenance, landscaping, and other construction sites services.

WARNING Before the cab or the lift arms are raised for service, jackstands must be put under the rear corners of the frame. Failure to use jackstands can allow the machine to tip backward causing injury or death.

P-37625

Install jackstands (Item 1) [Figure PM-10] under the rear of the loader frame.

Open the rear door. (See REAR DOOR on Page PM-14.)

If the lift arms must be up while raising the cab, install the lift arm support device. (See LIFT ARM SUPPORT DEVICE on Page PM-6.)

Figure PM-11

W-2014-0895

1

P-19461

Remove the two fasteners (Item 1) [Figure PM-11] at the front (both sides) of the operator cab.

Stand on the ground. Lift slowly until the operator cab is all the way up.

The operator cab will lock in the raised position.

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Check with your dealer if t he operator cab has been changed.

1

REMOVE YOUR HA ND FROM THE HOLE BEFORE LOWERING THE OPERATOR CAB.

OPERATOR CAB (CONT’D) Lowering The Operator Cab

Stand on the ground and pull the cab down. Avoid slippery surfaces.

Figure PM-12

Figure PM-13

1 2

1 P-37061

P-37062

Install the cab washers and nuts. Tighten the nuts (Item 1) [Figure PM-13] (both sides) to 4 0-50 ft.-lb. (54-68 N•m) torque.

WARNING The cab must be held to prevent falling while hand is in access hole.

W-2205-0695

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P-19461

Hold the operator cab. Release the locking mechanism by pushing the lever (Item 1) [Figure PM-12] in from the locked position (Item 2) [Figure PM-12] and tur ning the lever until it stays in the unlocked position (Inset) [Figure PM-12].

OPERATOR CAB (CONT’D)

Front Door (If Equipped)

Emergency Exit

Figure PM-16

The front opening on the op erator cab and rear window provide exits.

Rear Window Figure PM-14

1

N-20171

Pull the plastic loop at the top of the win dow in the front door to remove the rubber cord (Item 1) [Figure PM-16].

P-9829

Pull on the tag [Figure PM-14] on the top of the rear window to remove the rubber cord.

Push the window at any of the corners to remove the window.

Push the rear window out of the rear of the operator cab.

Exit through the front door.

Figure PM-15

P-19463

Exit through the rear of the operator cab [Figure PM-15].

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NOTE: When an Operator Cab Enclosure Kit is installed, the window of the front door can be used as an emergency exit [Figure PM-16].

SEAT BAR RESTRAINT SYSTEM

Maintaining The Seat Bar

The seat bar restraint system has a pivoting seat bar with arm rests and spring loaded interlocks for the lift and tilt control pedals.

See the SERVICE SCHEDULE in this manual and on the loader for correct service interval. (See SERVICE SCHEDULE on Page PM-5.)

The operator controls the use of the seat bar. The seat bar in the down position helps to keep the operator in the seat.

Figure PM-17

The interlocks require the operator to lower the seat bar in order to operate the foot pedal controls.

1

When the seat bar is up, the lift and tilt control pedals are locked when returned to the NEUTRAL position.

WARNING AVOID INJURY OR DEATH The seat bar system must lock the lift and tilt control pedals in neutral when the sear bar is up. Service the system if pedals do not lock correctly.

Dealer Copy -- Not for Resale

P-9790

Figure PM-18

W-2105-1285

Inspecting The Seat Bar

1

Sit in the seat and fasten the seat belt. Engage the parking brake. Pull the seat bar all the way down. Start the engine. Press the green PRESS TO OPERATE Button.

Operate each foot pedal to check that both the lift and tilt functions operate correctly. Raise the lift arms until the attachment is about 2 feet (600 mm) off the ground.

2

Raise the seat bar. Try to move each foot pedal. Pedals must be firmly locked in the NEUTRAL position. There must be no mo tion of th e lift arms or tilt (attachment) when the pedals are moved.

P-37088

Use compressed air to clean any debris or dirt from the pivot parts (Item 1) [Figure PM-17] and [Figure PM-18].

Do not lu bricate. Inspect all mounting hardware. The correct bolt torque is 25-28 ft.-lb. (34-38 N•m).

Pull the seat bar down, press the PRESS TO OPERATE Button and lower the lift arms. Operate the lift pedal.

While the lift arms are going up, raise the seat bar. The lift arms must stop.

If the seat bar system does not function correctly, check for free movement of each linkage part. Check for excessive wear. Adjust pedal control linkage. Replace parts that are worn or damaged. Use only genuine Bobcat replacement parts.

Lower the seat bar, press the green PRESS TO OPERATE Button, lower the lift arms and put the attachment flat on the ground. Stop the engine. Raise the seat bar and operate the foot pedals to be sure that the pedals are firmly locked in the NEUTRAL position.

Unfasten the seat belt.

Foot Pedal Clean Out Clean any debris from around the foot pedals. Debris will fall out through the holes under the pedals (Item 2) [Figure PM-18].

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BOBCAT INTERLOCK CONTROL SYSTEM (BICS)

Inspecting The Traction Lock (Engine RUNNING)

Inspecting The BICS Controller (Engine Stopped Key ON)

6. Fasten seat belt, disengage parking brake, press the green PRESS TO OPERATE Button and raise seat bar fully. Move steering levers slowly forward and backward. The TRACTION lock should be engaged.

Lower the seat bar. Press the green PRESS TO OPERATE Button.

Figure PM-19

1

3

7. Engage parking brake and move steering levers slowly forward and backward. The TRACTION lock should be engaged.

4

Inspecting The Lift Arm ByPass Control

2

8. Raise the lift arms 6 fe et (2 meters) off t he ground.

Stop engine. Turn lift arm bypass control knob clockwise 1/4 turn. Pull up and ho ld lift arm bypass control knob until lift arms slowly lower.

5

1. Sit in operator’s seat. Turn key ON, lower the seat bar and disengage parking brake. Press the green PRESS TO OPERATE Button. All five BICS controller lights should be ON (Items 1, 2, 3, 4 and 5) [Figure PM-19].

2. Engage the parking brake and raise the seat bar fully.

System Activated (Item 1), S eat Bar (Item 2), Valve (Item 3) and Traction lights (Item 4) [Figure PM-19] should be OFF.

WARNING AVOID INJURY OR DEATH The Bobcat Interlock Control System (BICS) must deactivate the lift, tilt and traction drive functions. If it does not, contact your dealer for service. DO NOT modify the system.

W-2151-0394

NOTE: Record what lights are flashing (if any) and the number of light flashes.

(See Troubleshooting Chart on Page SA-5.)

3. Exit the loader and press Traction Lock Override button. Traction light (Item 4) [Figure PM-19] should be ON. Press override button again and Traction light (Item 4) [Figure PM-19] should be OFF. Inspecting The Seat Bar Sensor (Engine RUNNING) 4. Sit in operator’s seat, lower seat bar, engage parking brake and fasten seat belt.

5. Start engine and operate at low idle. Press the green PRESS TO OPERATE Button. While raising the lift arms, raise the seat bar fully. The lift arms should stop. Repeat using the tilt function.

NOTE: The auxiliary hydraulic functions are not affected by the Bobcat Interlock Control System (BICS).

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P-4242

REAR DOOR Opening And Closing The Rear Door

WARNING AVOID INJURY OR DEATH Never service or adjust the machine when the engine is running unless instructed to do so in the manual.

W-2012-0497

Figure PM-20

Dealer Copy -- Not for Resale

1

P-19449

Remove the latch pin (Item 1) [Figure PM-20] and pull the rear door open.

Open the rear door for engine service.

WARNING Keep the rear door closed when operating the machine. Failure to do so could seriously injure a bystander.

W-2020-1285

Close the r ear door and install the latch pin before operating the loader.

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AIR CLEANER SERVICE

Figure PM-22

Replacing Filter Elements See the SERVICE SCHEDULE for the interval to service the air cleaner. (See SERVICE SCHEDULE on Page PM5.)

Check the air intake hose and the air cleaner housing for damage.

1

Check to make sure all connections are tight.

Figure PM-21 P-37070

2 1

3 1

P-37066

Replace the outer filter element only when the red ring (Item 1) [Figure PM-21] shows in the window of th e condition indicator.

P-37071

NOTE: Before replacing the filter element, push the button on the condition indicator (Item 2) [Figure PM-21]. Start the engine and run it at fast idle, then stop the engine. If the red ring does not show, do not replace the filter element.

Remove the outer filter element (Item 1) [Figure PM-22] and, if r equired, remove the inner element (Item 1) [Figure PM-23].

Clean the inside of the filter housing.

Replace the inner filter every third time the outer filter is replaced or when the red ring still shows in the indicator window after the outer filter has been replaced.

Install the inner element (if required).

Release the fasteners and remove the cover (Item 3) [Figure PM-21]. Clean any debris or dust from the cover.

Install the cover and engage the fasteners [Figure PM21].

Install the outer element.

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Figure PM-23

1

FUEL SYSTEM Fuel Specifications

WARNING

Use only clean, high quality diesel fuel, Grade No. 2 or Grade No. 1.

Stop and cool the engine before adding fuel. NO SMOKING! Failure to obey warnings can cause an explosion or fire.

The following is one suggested blending guideline which should prevent fuel gelling during cold temperatures:

W-2063-0887

TEMPERATURE F (C)

NO. 2

NO. 1

+15° (9°)

100%

0%

Down to -20° (-29°)

50%

50%

Below -20° (-29°)

0%

100%

Remove the fill cap (Item 1) [Figure PM-25].

Use clean, approved safety container to add fuel of the correct specification. Add fuel only in area that has free movement of air and no op en flames or sparks. NO SMOKING

Contact your fuel supplier for local recommendations.

Filling The Fuel Tank

WRONG

2

1 B-6108

Install and tighten the fuel cap (Item 1) [Figure PM-25].

Fuel Filter Remove water from, or replace the fuel filter at correct interval. (See SERVICE SCHEDULE on Page PM-5.)

P-37089

The fuel gauge (Item 1) [Figure PM-24] is located on the right side of the loader. Early Models Only: The fuel shut off (Item 2) [Figure PM-24] is located on the right side of the loader.

Figure PM-26

Figure PM-25

2

1 1 P-37063

Drain Water: Early Models Only: Turn the fu el shut-off valve (Item 2) [Figure PM-24] clockwise.

P-37090

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Figure PM-24

FUEL SYSTEM (CONT’D)

Figure PM-27

Fuel Filter (Cont’d) Loosen drain (Item 1) [Figure PM-26] at the bottom of the filter element to remove water from filter. Close drain.

Early Models Only: Open the shut-off valve (Item 2) [Figure PM-24].

1

Replace Fuel Filter:

2

Early Models Only: Close the shut-off valve (Item 2) [Figure PM-24] and remove the filter element (Item 2) [Figure PM-26].

P-37063

Open the vent plug (Item 1) [Figure PM-27].

NOTE: Be sure the filter gasket is removed with the old fuel filter.

Squeeze the hand pump (priming bulb) (Item 2) [Figure PM-27] until fuel flows from the vent with no air bubbles.

Clean area around the filter housing. Put clean oil on seal of the new fil ter element. Install fuel filter, and hand tighten.

Early Models Only: Open the shut-off valve (Item 2) [Figure PM-24].

With the operator in the seat, seat belt fastened, seat bar lowered and parking brake engaged, start the engine.

Remove air from the fuel system. (See Removing Air From The Fuel System below.)

NOTE: If the engine fails to start, remove air from the fuel injection pump as follows.

Put jackstands under rear of the frame and raise operator cab. (See Raising The Operator Cab on Page PM-9.)

WARNING

Figure PM-28

Always clean up spilled fuel or oil. Keep heat, flames, sparks or lighted tobacco away from fuel and oil.

Failure to use care around combustibles can cause explosion or fire which can result in injury or death.

W-2103-1285

1

Removing Air From The Fuel System After replacing the fi lter element or when the fuel tank has run out of fuel, air must be removed from the fuel system before starting the engine.

P-37064

Be sure the engine is cool. Open the rear door.

Open the valve (Item 1) [Figure PM-28] on the injector pump and squeeze the hand pump (Item 2) [Figure PM28] several times until fuel comes from the valve.

Early Models Only: Close the valve (Item 1) [Figure PM28].

Lower the operator cab. (See Lowering The Operator Cab on Page PM-10.) Remove jackstands.

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Close the vent (Item 1) [Figure PM-27].

ENGINE LUBRICATION SYSTEM Checking Engine Oil

Replacing The Oil And Filter Follow the service interval for replacing the engine oil and filter. (See SERVICE SCHEDULE on Page PM-5.)

Check the engine oil level every day before starting the engine for the work shift.

Run the engine until it is at operating temperature. Stop the engine.

Figure PM-29

Open the rear door and pull the drain hose from its storage position (Item 2) [Figure PM-29].

5

Remove the drain plug (Item 3) [Figure PM-29]. Drain the oil into a container and recycle or dispose of used oil in an environmentally safe manner.

1

Reinstall the drain plug.

Remove the oi l filter (Item 4) [Figure PM-29] and clean the filter housing surface.

4

Put oil on the new filter gasket, install the filter and hand tighten.

2 3

Remove the fill cap (Item 5) [Figure PM-29].

Put the correct quantity of oil in the engine. (See Engine on Page SPEC-4.) Do not overfill.

P-37063

Park the machine on level ground. Open the rear door and remove the dipstick (Item 1) [Figure PM-29].

Start the engine and let it r un for several minutes. Stop the engine and check for leaks at the filter.

Keep the oil level between the marks on the dipstick. Do not overfill.

Remove the dipstick (Item 1) [Figure PM-29] and check the oil level.

Use good quality motor oil that meets API Service Classification of CD or better (See Oil Chart, below).

Add oil as needed if it is not at the top mark on the dipstick.

Install the dipstick and close the rear door.

WARNING Always clean up spilled fuel or oil. Keep heat, flames, sparks or lighted tobacco away from fuel and oil.

Failure to use care around combustibles can cause explosion or fire which can result in injury or death.

W-2103-1285

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Use genuine Bobcat filter only.

Check the cooling system every day to prevent overheating, loss of performance or engine damage.

ENGINE COOLING SYSTEM Checking The Coolant Level

Open the rear door. (See REAR DOOR on Page PM-14.)

Open the rear door. (See REAR DOOR on Page PM-14.)

Use low air or water pressure to remove debris in th e area of the radiator and oil cooler.

Figure PM-30

NOTE: Do not use a pressure washer to clean the radiator and oil cooler, it could damage the fins.

1 2

Check the cooling system for leaks.

Removing and Replacing Coolant In The Cooling System

3

Open the rear door. (See REAR DOOR on Page PM-14.)

Figure PM-31 P-37091

The coolant level in the recovery tank must be between the maximum and minimum marks (Item 2) [Figure PM30] when the engine is cool.

Dealer Copy -- Not for Resale

The coolant recovery tank (Item 1) [Figure PM-30] is located near the radiator behind the rear cab window.

1

NOTE: The loader is factory filled with propylene glycol coolant. DO NOT mix propylene glycol with ethylene glycol.

P-37065

Propylene Glycol Add premixed coolant; 47% water 53% propylene glycol to the recovery tank if the coolant level is low.

Remove the radiator cap (Item 3) [Figure PM-30].

One gallon and one pint of propylene glycol mixed with one gallon of wate r is the c orrect mixture of coolant to provide a -34°F (-37°C) freeze protection.

Attach a hose to the drain valve (Item 1) [Figure PM-31] on the side of the engine and route the hose into a clean container.

Use a refractometer to check the condition of Propylene glycol in your cooling system.

Open the drain valve.

Reuse or dispose of the environmentally safe manner.

Cleaning The Cooling System

used

coolant

in

an

Remove drain hose and close the drain valve.

Add premixed coolant to the radiator until it is full. Install the radiator cap.

WARNING

Add coolant to the recovery tank until it is between the Minimum and Maximum marks on the tank.

Use safety goggles when using air or water under pressure. Do not use cold water to clean a hot engine. Failure to obey warnings can cause serious injury.

W-2064-1285

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ALTERNATOR BELT Adjusting The Alternator Belt Stop the e ngine and open the rear door. (See REAR DOOR on Page PM-14.)

Figure PM-32

1

2

Dealer Copy -- Not for Resale

P-37068

Loosen the mounting and adjustment bolts (Item 1) [Figure PM-32].

Move the top of the alternator backward [Figure PM-32] to tighten the belt.

The tension is correct with 1/4 inch (6 mm) belt movement at mid span (Item 2) [Figure PM-32] when 15 lb. (67 N) force is applied to the belt.

Tighten the mo unting and adjustment bolts (Item 1) [Figure PM-32].

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ELECTRICAL SYSTEM

Figure PM-35

Description The loader has a 12 v olt, negative ground alternator charging system. The electrical system is protected by fuses and relays. The fuses will protect the electrical system when there is an electrical overload. The reason for the overload must be found before starting the engine again.

1

5 2

6

3

7 8

Figure PM-33

4 10

9

11

9

12

9

1

15

14

16

P-37072

6733650

Fuse Location The fuse panel is located in the engine compartment on the right side of the engine (Item 1) [Figure PM-33].

Figure PM-34

There is a decal [Figure PM-35] inside the fuse panel cover which shows location and size of fuses. Description and amp ratings (or relays) are also shown below.

R = Relay

REF. DESCRIPTION AMPS REF. DESCRIPTION AMPS

P-37073

1

Fan

20

9

Not Used

R

2

Fan

20

10

Glow Plug

R

3

BICS

10

11

Fan

R

4

Accessory

20

12

Traction Lock

R

5

Not Used

--

13

Lights

25

6

Glow Plug

40

14

Power Point

10

7

Traction Lock

25

15

Engine

15

8

Gauge

10

16

Fuel Solenoid

25

Remove the cover to gain access to the fuses and relays [Figure PM-34].

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ELECTRICAL SYSTEM (CONT’D)

Figure PM-36

Using A Booster Battery (Jump Starting) 2

If it is necessary to use a booster battery to start the engine, BE CAREFUL! There must be one person in the operator’s seat and one person to c onnect and disconnect the battery cables.

4

The key switch must be O FF. The booster battery must be 12 volt.

P-37075

WARNING

3

1

In case of acid contact, wash immediately with water.

In case of eye contact get prompt medical attention and wash eye with clean, cool water for at least 15 minutes.

P-31292

Connect the end of the first cable (Item 1) [Figure PM36] to the positive (+) terminal of the booster battery.

Connect the other end of the same cable (Item 2) [Figure PM-36] to the positive terminal on the loader starter.

If electrolyte is taken internally drink large quantities of water or milk! DO NOT induce vomiting. Get prompt medical attention.

W-2065-1296

Connect the end of the se cond cable (Item 3) [Figure PM-36] to t he negative terminal of the booster battery.

Connect the other end of the same cable (Item 4) [Figure PM-36] to the engine.

WARNING

Keep cables away from moving parts. Start the engine.

(See STARTING THE ENGINE on Page OI-14.)

Keep arcs, sparks flames and lighted tobacco away from batteries. When jumping from booster battery make final connection (negative) at machine frame.

After the engine has started, remove the ground (-) cable (Item 4) [Figure PM-36] first. Remove the cable from the positive terminal (Item 2) [Figure PM-36]. Then remove the cables from the booster battery.

Do not jump start or charge a frozen or damaged battery. Warm battery to 60°F (16°C) before connecting to a charger. Unplug charger before connecting or disconnecting cables to battery. Never lean over battery while boosting, testing or charging.

IMPORTANT

Battery gas can explode and cause serious injury.

W-2066-0705

Damage to the alternator can occur if: • Engine is operated with battery cables disconnected.

• Battery cables are connected when using a fast charger or when welding on the loader. (Remove both cables from the battery.)

• Extra battery cables (booster cables) are connected wrong.

I-2023-1285

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Batteries contain acid which burns eyes and skin on contact. Wear goggles, protective clothing and rubber gloves to keep acid off body.

ELECTRICAL SYSTEM (CONT’D)

Figure PM-38

Removing And Installing The Battery

WARNING Batteries contain acid which burns eyes and skin on contact. Wear goggles, protective clothing and rubber gloves to keep acid off body.

In case of acid contact, wash immediately with water.

In case of eye contact get prompt medical attention and wash eye with clean, cool water for at least 15 minutes.

P-09589

P-09590

Always clean the battery terminals and cable ends when installing a new or used battery [Figure PM-38].

If electrolyte is taken internally drink large quantities of water or milk! DO NOT induce vomiting. Get prompt medical attention.

Open the rear door.

Connect the negative (-) cable last to prevent sparks.

Figure PM-37

Connect and tighten the battery cables.

Install and tighten the battery hold down.

3 2

WARNING

1

Keep arcs, sparks flames and lighted tobacco away from batteries. When jumping from booster battery make final connection (negative) at machine frame.

Do not jump start or charge a frozen or damaged battery. Warm battery to 60°F (16°C) before connecting to a charger. Unplug charger before connecting or disconnecting cables to battery. Never lean over battery while boosting, testing or charging.

P-37074

Disconnect the negative (-) cable (Item 1) [Figure PM37].

Battery gas can explode and cause serious injury.

Remove the b attery hold down clamp (Item 2) [Figure PM-37].

W-2066-0705

Disconnect the positive (+) cable (Item 3) [Figure PM-37] from the battery.

Remove the battery from the loader.

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When installing the battery in the loader, do not touch any metal parts with the battery terminals.

W-2065-1296

HYDRAULIC / HYDROSTATIC SYSTEM

Replacing Hydraulic / Hydrostatic Filter

Checking And Adding Fluid

Replace the filter at the correct interval. (See SERVICE SCHEDULE on Page PM-5.)

Use only recommended fluid in the hydraulic system.

(See Hydraulic System on Page SPEC-5.)

Raise the operator cab (See Raising The Operator Cab on Page PM-9.)

Put the loader on a level surface, lower the lift arms and tilt the Bob-Tach fully back.

Figure PM-40

Stop the engine.

Figure PM-39

1

P-37060

Remove the filter (Item 1) [Figure PM-40].

P-37063

Clean the surface of the fi lter housing where the filter seal contacts the housing.

Remove the dipstick (Item 1) [Figure PM-39] and allow the oil level to stabilize for 10-15 seconds. Install the dipstick and remove to check the fluid level.

Put clean oil on the seal of the new filter element. Install and hand tighten the filter element.

Lower the operator cab. (See Lowering The Operator Cab on Page PM-10.)

NOTE: Hydraulic oil level in the dipstick tube must be allowed to stabilize before it is checked or the dipstick may incorrectly indicate a low fluid condition.

Start the e ngine and operate the l oader hydraulic controls.

If fluid is needed, add fluid through the dipstick / fill tube.

Stop the engine and check for leaks at the filter.

Check fluid level and add as needed.

WARNING Always clean up spilled fuel or oil. Keep heat, flames, sparks or lighted tobacco away from fuel and oil.

Failure to use care around combustibles can cause explosion or fire which can result in injury or death.

W-2103-1285

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HYDRAULIC / HYDROSTATIC SYSTEM (CONT’D) Replacing Hydraulic Fluid

WARNING

Replace hydraulic fluid at the correct service interval (See SERVICE SCHEDULE on Page PM-5.).

Always clean up spilled fuel or oil. Keep heat, flames, sparks or lighted tobacco away from fuel and oil.

Failure to use care around combustibles can cause explosion or fire which can result in injury or death.

Replace the fluid if it be comes contaminated or after major repair.

W-2103-1285

Always replace the hydraulic / hydrostatic filter whenever the hydraulic fluid is replaced.(See Replacing Hydraulic / Hydrostatic Filter on Page PM-24.)

Reservoir Breather Replace breather cap at the correct service interval. (See SERVICE SCHEDULE on Page PM-5.)

Figure PM-41

Raise the cab. (See Raising The Operator Cab on Page PM-9.)

Figure PM-43

1

P-37077

Remove the b olt (Item 1) [Figure PM-41] from th e dipstick / fill tube mounting bracket.

Figure PM-42

P-37076

Thoroughly clean the area around the breather cap.

Remove the breather cap (Item 1) [Figure PM-43] and discard.

Install new breather cap.

Lower the cab. (See Lowering The Operator Cab on Page PM-10.)

P-37078

Remove the d ipstick and turn the tube down into a container [Figure PM-42] to drain the reservoir.

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1

This will force contaminants out through the c leanout hole.

SPARK ARRESTOR MUFFLER Maintenance

Stop the engine and install the plug. Close the rear door.

Clean the spark arrestor muffler at the correct service interval. (See SERVICE SCHEDULE on Page PM-5.) Do not operate the loader with a defective exhaust system.

WARNING

Stop the engine and open the rear door.

When the engine is running during service, the steering levers must be in neutral and the parking brake engaged. Failure to do so can cause injury or death.

WARNING

W-2006-0284

Stop engine and allow the muffler to cool before cleaning the spark chamber. Wear safety goggles.

Failure to obey can cause serious injury.

W-2011-1285

This loader is factory equipped with a U.S.D.A. Forestry Service approved spark arrestor muffler. It is necessary to do maintenance on this spark arrestor muffler to keep it in working condition. The spark arrestor muffler must be serviced by dumping the spark chamber every 100 hours of operation.

WARNING When an engine is running in an enclosed area, fresh air must be added to avoid concentration of exhaust fumes. If the engine is stationary, vent the exhaust outside. Exhaust fumes contain odorless, invisible gases which can kill without warning.

If this machine is operated on flammable forest, brush or grass covered land, it must be equipped with a spark arrestor attached to the exhaust system and maintained in working order. Failure to do so will be in violation of California State Law, Section 4442 PRC.

W-2050-1285

Figure PM-44

Make reference to local laws and regulations for spark arrestor requirements I-2022-0595

WARNING Never use machine in atmosphere with explosive dust or gases or where exhaust can contact flammable material. Failure to obey warnings can cause injury or death.

1 P-37079

P-37063

W-2068-1285

Remove the plug (Item 1) [Figure PM-44] from the cleanout hole in the bottom of the muffler.

Start the engine.

Have a s econd person (wearing safety goggles) hold a block of woo d over the outlet of the mu ffler (with the engine running) for about 10 seconds.

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IMPORTANT

TIRE MAINTENANCE

Mounting

Wheel Nuts

Tires are to be r epaired only by an authorized person using the proper procedures and safe equipment.

Check the wheel nut torque at the correct service interval. (See SERVICE SCHEDULE on Page PM-5.)

Tires and rims must always be checked for correct size before mounting. Check rim and tire bead for damage.

The correct torque is 50-55 ft.-lb. (68-75 N•m).

The rim flange must be cleaned and free of rust.

Tire Rotation

The tire bead and rim flange must be lubricated with a rubber lubricant before mounting the tire.

Check the tires regularly for wear, damage and pressure.

Avoid excessive pressure which can rupture the tire and cause serious injury or death.

IMPORTANT

During inflation of th e tire, check the tire pressure frequently to avoid over inflation.

Inflate tires to the MAXIMUM pressure shown on the sidewall of the tire. DO NOT mix brands of tires used on the same loader.

I-2057-0794

Figure PM-45 Do not inflate tires above specified pressure. Failure to use correct tire mounting procedure can cause an explosion which can result in injury or death.

W-2078-1285

B-9976

Rear tires usually wear faster than front tires. To keep tire wear even, move the front tires to the rear and rear tires to the front [Figure PM-45].

It is important to keep the same size tires on each side of the loader. If di fferent sizes are used, each tire will be turning at a different rate and cause excessive wear. The tread bars of all the tires must face the same direction.

Recommended tire pressure must be maintained to avoid excessive tire wear and loss of stability and handling capability. Check for correct pressure before operating the loader.

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WARNING

FINAL DRIVE TRANSMISSION (CHAINCASE)

AUXILIARY CONTROL LOCKBOLT

Checking And Adding Oil

Description

The chaincase contains the final drive sprockets and chains and uses the same type of oil as the hydraulic / hydrostatic system. (See Hydraulic System on Page OI5.)

Figure PM-47

Stop the loader on a level surface and stop the engine.

1

Figure PM-46

1

The auxiliary control has a lockbolt (Item 1) [Figure PM47] that must be removed to use the auxiliary hydraulics.

Raise the operator cab. (See Raising The Operator Cab on Page PM-9.)

P-7561

Remove the nut and bolt (Item 1) [Figure PM-47] from the right hand steering lever.

Remove the drain plug (Item 1) [Figure PM-46] from the front of the chaincase housing.

If oil can be reached with the tip of your finger through the hole, the oil level is correct.

If the level is low, add oil through the check plug hole until the oil flows from the hole.

Install and tighten the plug.

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P-37060

LUBRICATING THE BOBCAT LOADER

Figure PM-50

Lubrication Locations Lubricate the loader as specified for the b est performance of the l oader. (See SERVICE SCHEDULE on Page PM-5.)

3

Record the operating hours each time you lubricate the Bobcat Loader.

Always use a good quality lithium based multi-purpose grease. Apply the lubricant until extra grease shows.

Lubricate the following: P-19456

Figure PM-48

3. Lift Arm Pivot Pin (Both Sides) [Figure PM-50].

1

4

P-19454

1. Rod End Lift Cylinder (Both Sides) [Figure PM-48].

P-19466

Figure PM-49

4. Rod End Tilt Cylinder (Item 1)[Figure PM-51].

Figure PM-52

5

2

P-19455

2. Base End Lift Cylinder (Both Sides) [Figure PM-49].

P-7552

5. Base End Tilt Cylinder [Figure PM-52].

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Figure PM-51

LUBRICATING THE BOBCAT LOADER (CONT’D)

PIVOT PINS

Lubrication Locations (Cont’d)

Inspection And Maintenance

Figure PM-53

Figure PM-55

6

1

7

P-19466

P-19288

6. Bob-Tach Pivot Pin (Both Sides) [Figure PM-53].

Figure PM-56

Dealer Copy -- Not for Resale

7. Bob-Tach Wedge (Both Sides) [Figure PM-53].

Figure PM-54 1 8

P-19291

All lift arm and cylinder pivots have a la rge pin held in position with a retainer bolt and lock nut (Item 1) [Figure PM-55] [Figure PM-56].

P-37081

8. Steering shaft pivot bearings (Both Sides) [Figure PM-54].

Check that the lock nuts are tightened to 18-20 ft.-lb. (2427 N•m) torque.

Do not over tighten.

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BOB-TACH

Figure PM-59

Inspection And Maintenance Figure PM-57

1

B-17460

Move the Bob-Tach levers (Item 1) down to engage the wedges [Figure PM-57]. The levers and wedges must move freely.

Look for cracked welds. Contact your Bobcat dealer for repair or replacement parts.

Lubricate the wedges. (See SERVICE SCHEDULE on Page PM-5.) (See LUBRICATING THE BOBCAT LOADER on Page PM-29.)

Figure PM-58

1

P-19495

The wedges must extend through the holes in th e attachment mounting frame (Item 1) [Figure PM-58].

WARNING Bob-Tach wedges must extend through the holes in attachment. Lever(s) must be fully down and locked.

Failure to secure wedges can allow attachment to come off and cause injury or death.

W-2102-0497

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Inspect the mounting frame on the att achment and BobTach, linkages and wedges for excessive wear or damage [Figure PM-59]. Replace any parts that are damaged, bent or missing. Keep all fasteners tight.

P-19494

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SYSTEM SETUP & ANALYSIS TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SA-3 Troubleshooting The Engine . . . . . . . . . . . . . . . . . . . . . . . . . SA-3 Troubleshooting The Hydraulic System . . . . . . . . . . . . . . . . . SA-4 Troubleshooting The Hydrostatic System . . . . . . . . . . . . . . . SA-4 BOBCAT INTERLOCK CONTROL SYSTEM (BICS) . . . . . . . . . SA-5 Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SA-5

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SYSTEM SETUP & ANALYSIS

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TROUBLESHOOTING

WARNING

The following information identifies loader problems which can occur most often. Service procedures for correcting loader problems can be found in this manual on the pages indicated. Some procedures are marked DS (Dealer Service) and must be pe rformed only by qualified Bobcat service personnel.

AVOID INJURY OR DEATH When operating the machine: • Keep the seat belt fastened snugly.

• The seat bar must be lowered.

• Keep your feet on the pedal controls or footrests and hands on steering levers.

W-2261-0799

Troubleshooting The Engine

Engine will not turn over with starter.

CAUSE Battery has low charge.

Charge battery and find cause for loss of charge.

Cables loose or dirty.

Clean and tighten battery cables.

Damaged starter, solenoid or wiring

Check the starting circuit.

Engine turns with starter, but is difficult Wrong starting procedure. to start.

No fuel in tank.

Use correct starting procedure.

Add fuel.

Dirt or water in fuel system.

Perform maintenance as needed.

Damaged fuel pump.

Make repairs as needed.

Fuel filter is dirty.

Install new filter.

Hole in fuel line.

Make repairs as needed.

Wrong oil in engine.

See Oil Specification

Engine has lost compression.

Recondition the engine.

Engine has overheated.

Check cooling system.

Poor fuel quality.

Use fresh, good quality fuel.

Engine has little power or runs rough. Dirt, water or air in fuel system.

Engine overheats.

CORRECTION

Clean and repair as needed.

Engine has overheated.

Check cooling system

Governor adjustment is wrong.

Check and make adjustment if needed.

Dirty air cleaner filter.

Check air cleaner, replace filter as needed.

Engine has lost compression

Recondition the engine.

Cooling system is dirty. Air flow restricted.

Clean cooling system

Engine shrouding damaged or missing. Repair or replace.

Engine is overloaded.

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Run at full RPM

463 Bobcat Loader Operation & Maintenance Manual

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PROBLEM

TROUBLESHOOTING (CONT’D) Troubleshooting The Hydraulic System

No hydraulic action.

CAUSE

CORRECTION

No hydraulic fluid.

Check fluid level and add as needed.

Pedals are disconnected.

Check linkage. Repair as needed.

Relief valve is damaged.

Replace the relief valve.

Hydraulic pump is damaged.

Check pump and replace as needed.

Hydraulic fluid is too thick. (cold temperature)

Let engine run to warm the hydraulic fluid.

Hydraulic action is rough.

Hydraulic fluid level is low.

Check fluid level and add as needed.

Hydraulic action is slow.

Pedal is hitting floor or debris under pedal.

Check adjustment. Remove dirt.

Cylinders leak internally.

Check condition of cylinders and repair as needed.

Hydraulic cylinders leak fluid.

Hydraulic pump is damaged.

Check pump and replace as needed.

Control valve is damaged

Check valve and repair as needed.

Hydraulic fluid is too thick. (cold temperature)

Let engine run to warm the hydraulic fluid.

Damage to cylinder rods or seals.

Repair cylinders.

Troubleshooting The Hydrostatic System PROBLEM No drive on both sides.

CAUSE

CORRECTION

Hydraulic fluid is low.

Check fluid level. Add as needed.

10 Micon filter is damaged.

Replace filter.

Damaged gear pump.

Check condition of gear pump and replace if bad.

No drive on one side.

Hydrostatic system is damaged.

Check hydrostatic system.

Control linkage is disconnected.

Repair linkage.

Machine pulls to one side.

Wrong tire pressure.

Check all tires

Steering linkage interference.

Check steering linkage

Damaged hydrostatic pump / motor.

Check system.

Machine moves when levers are in neutral.

Steering linkage out of adjustment.

Adjust steering linkage.

System is overheating.

Hydraulic fluid level is low.

Check fluid level.

Plugged filter.

Install new filter element.

Low charge pressure.

Check by-pass valve.

Bobcat is overloaded.

Use correct size attachment and run engine at full RPM.

Hydrostatic transmission damaged.

Check hydrostatic system.

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PROBLEM

The following list shows effects which can happen to the loader, and the probable causes when the BICS Controller lights are off or flashing. Have the service procedure performed ONLY BY QUALIFIED BOBCAT SERVICE PERSONNEL.

Troubleshooting Chart

Indicator Light

Light ON

System PRESS TO Activated OPERATE Button is pressed.

Seat Bar

Valve

Seat Bar is down.

Control valve can be used.

Traction Loader can be moved forward & backward

Light OFF

Effect on Operation of Loader When Light is OFF

PRESS TO OPERATE Button is not pressed.

Lift, tilt and traction functions will not operate.

Seat Bar is up.

Lift and tilt functions will not operate.

SERVICE CODES Means System Error (See Your Bobcat Dealer for Service) No. of Flashes 2

System Activated circuit shorted to battery voltage.*

3 2 3

System Activated circuit shorted to ground.

Seat Bar sensor circuit shorted to battery voltage*.

Seat Bar sensor circuit shorted to ground.

Lift, tilt and traction functions will not operate.

1 2 3 3

Valve output circuit is open.

Valve output circuit shorted to battery voltage*.

Valve output circuit shorted to ground.

Controller not grounded or intermittent ground.

Loader cannot be Loader cannot be moved forward and moved forward and backward. backward.

1 2

Traction lock hold solenoid circuit is open.

Traction lock hold solenoid circuit shorted to battery voltage*.

Traction lock hold solenoid circuit shorted to ground.

Traction lock pull solenoid circuit is shorted to battery voltage* - ERROR ON (Should be OFF).

Traction lock pull solenoid circuit ERROR OFF (Should be ON).

---

Control valve cannot be used.

3 5 6

Power BICS Controller is

Causes

BICS Controller is operating correctly. not operating correctly.

Lift, tilt and traction functions will not operate.

---

* Normal BICS operating voltage is less than electrical system voltage. If voltage is more, the circuit is shorted to system voltage.

NOTE: (1) If the System Activated and/or Seat Bar Sensor circuits are open, the corresponding lights will be OFF. If one of the lights stays OFF, check the circuit for continuity. See Inspection & Maintenance instructions in the Preventive Maintenance section.

(2) If all five lights flash repeatedly, the voltage supply is greater than 16 volts or less than 9 volts.

(3) Flashing patterns will repeat every 3.25 seconds.

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BOBCAT INTERLOCK CONTROL SYSTEM (BICS)

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MACHINE SIGN TRANSLATIONS DANGER (6702301) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MST-6 DANGER (6702302) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MST-6 DANGER (6717343) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MST-7 IMPORTANT (6560573) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MST-7 SERVICE SCHEDULE (6708212). . . . . . . . . . . . . . . . . . . . . . . . . . . MST-3 WARNING (6576048) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MST-7 WARNING (6577754) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MST-6 WARNING (6579510) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MST-5

WARNING (6579528) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MST-6 WARNING (6710358) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MST-7

MST-1 85 of 102

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WARNING (6579511) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MST-8

MACHINE SIGN TRANSLATIONS

463 Bobcat Loader Operation & Maintenance Manual

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SERVICE SCHEDULE (6708212)

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SERVICE SCHEDULE (CONT’D) (6708212)

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WARNING (6579510)

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DANGER (6702301)

WARNING (6577754)

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WARNING (6579528)

DANGER (6702302)

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WARNING (6576048)

IMPORTANT (6560573)

WARNING (6710358)

MST-7 91 of 102

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DANGER (6717343)

463 Bobcat Loader Operation & Maintenance Manual

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WARNING (6579511)

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SPECIFICATIONS LOADER SPECIFICATIONS (463) . . . . . . . . . . . . . . . . . . . . . . SPEC-3 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-3 Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-4 Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-4 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-4 Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-5 Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-5 Drive System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-6 Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-6 Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-6

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ADDITIONAL PUBLICATIONS AND TRAINING MATERIALS . SPEC-7

SPECIFICATIONS

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LOADER SPECIFICATIONS (463) Dimensions •

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•

Dimensions are given for loader equipped with standard tires and 36 inch utility bucket and may vary with other bucket types. All dimensions are shown in inches. Respective metric dimensions are given in millimeters enclosed by parentheses.

Where applicable, specification conform to SAE or ISO standards and are subject to change without notice.

B-20824A Changes of structure or weight distribution of the loader can cause changes in control and steering response and can cause failure of the loader parts.

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LOADER SPECIFICATIONS (463) (CONT’D) Performance Rated Operating Capacity (ISO)

700 lb. (318 kg)

Tipping Load (ISO Rating)

1455 lb. (660 kg)

Operating Weight

2708 lb. (1228 kg)

SAE Breakout Force - Lift

1450 lb. (6450 N)

SAE Breakout Force - Tilt

2025 lb. (9008 N)

Push Force

2000 lb. (8896 N)

Travel Speed

0 - 6.5 MPH (0 - 10,5 km/hr.)

Vehicle Steering

Direction and speed controlled by two steering levers

Loader Hydraulics - Lift and Tilt - Front Auxiliary

Controlled by separate foot pedals Controlled by Right Hand steering lever

Engine

Hand lever engine speed control; key-type starter switch

Starting Aid

Glow Plugs controlled by switch in instrument panel

Service Brake

Two independent hydrostatic systems controlled by two hand operated steering levers

Secondary Brake

One of the hydrostatic transmissions

Parking Brake (Standard)

Mechanical disc, hand operated rocker switch on instrument panel

Engine Make / Model

Kubota D1005-E2B-BC-3

Fuel / Cooling Horsepower (SAE Net)

Diesel / Liquid 22.5 HP (16,8 kW) @ 3000 RPM

Low Idle

1125 - 1175 RPM

High Idle

3125 - 3175 RPM

Torque (SAE Gross)

45.6 lbf.-ft. (62,8 N•m) @ 2200 RPM

Number of Cylinders

3

Displacement

61.1 cu. in. (1,0 L)

Bore / Stroke

2.99 in. / 2.90 in. (76,0 mm / 73,6 mm)

Lubrication

Gear Pump Pressure System with Filter

Crankcase Ventilation Air Cleaner

Closed Breathing Dry replaceable paper cartridge with separate safety element

Ignition

Diesel - Compression

Engine Coolant

Propylene Glycol / Water Mixture

Starting Aid

Glow Plugs

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Controls

LOADER SPECIFICATIONS (463) (CONT’D) Hydraulic System Pump Type

Engine driven, gear type 9.8 GPM (37,1 L/min.) @ 3000 engine RPM

System Relief at Quick Couplers

3000 PSI (207 bar)

Filter (Hydraulic)

Full flow replaceable, 10-micron synthetic media element with 46 psi internal cold weather bypass valve

Hydraulic Cylinders

Double-acting; tilt cylinder has cushioning feature on dump and rollback

Bore Diameter: Rod Diameter: Stroke:

Lift Cylinder (2)

2.00 in. (50,8 mm)

Tilt Cylinder (1)

3.00 in. (76,2 mm)

Lift Cylinder (2)

1.25 in. (31,8 mm)

Tilt Cylinder (1)

1.25 in. (31,8 mm)

Lift Cylinder (2)

21.88 in. (555,8 mm)

Tilt Cylinder (1)

10.56 in. (268,2 mm)

Control Valve

3-Spool, open center type with spring detent for lift float and detent auxiliary spool

Fluid Lines

SAE standard tubelines, hoses and fittings

Fluid Type

Bobcat Fluid (P/N 6563328) If fluid is not available, use 10W-30/10W-40 Class SE motor oil for temperatures above 0°F (-18°C) or 5W-30 Class SE motor oil for temperatures below 0°F (-18°C)

Hydraulic Function Time: Raise Lift Arms

3.60 Seconds

Lower Lift Arms

2.50 Seconds

Bucket Dump

2.30 Seconds

Bucket Rollback

2.10 Seconds

Electrical Alternator

Belt driven, 65 amps, ventilated

Battery

12 volts, 600 cold cranking amps @ 0° F (-18° C) 115 minute reserve capacity @ 25 amps

Starter

12 volts, gear reduction type, 3.62 HP (2,7 kW)

Instrumentation

Gauges: Hourmeter, temperature gauge, voltmeter, fuel gauge (on tank) Warning lights: Engine Oil Pressure, Hydrostatic Charge Pressure, Hydraulic Oil Temperature Other: BICS Functions (on BICS Controller)

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Pump Capacity

LOADER SPECIFICATIONS (463) (CONT’D) Drive System Main Drive

Fully hydrostatic, 4-wheel drive

Transmission

Infinitely variable tandem hydrostatic piston pumps, driving two fully reversing hydrostatic motors

Final Drive

Pre-stressed #60 HS endless roller chain (no master link) and sprockets in sealed chaincase with oil lubrication (Chains do not require periodic adjustments) Two chains per side with no idler sprocket

Axle Size

1.50 inches (37,6 mm), Heat treated

Wheel Bolts

Five 7/16 inch Wheel bolts fixed to axle hubs

Fuel

6.5 Gal. (24,6 L)

Engine Lubrication & Filter

5.0 qt. (4,7 L)

Engine Cooling System

6.0 qt. (5,7 L)

Hydraulic/Hydrostatic Reservoir

5.3 qt. (5 L)

Hydraulic/Hydrostatic System

4.0 Gal. (15,1 L)

Chaincase Reservoir

3.0 Gal. (11,4 L)

Tires Standard

23 - 5.70 x 12 Bobcat Standard Duty 4 Ply

Recommended Pressure

Inflate tires to MAXIMUM pressure shown on the side wall of the tire. DO NOT mix brands of tires used on the same loader.

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Capacities

ADDITIONAL PUBLICATIONS AND TRAINING MATERIALS The following publications are also available for your Bobcat Loader. You can order them from your Bobcat dealer.

OPERATOR’S HANDBOOK

For the la test information on Bo bcat products and the Bobcat Company, visit our web site at www.bobcat.com; you can also order Operator and Service Training materials online through www.bobcatstore.com

6708358

Gives basic operation instructions and safety warnings

OPERATION & MAINTENANCE MANUAL 6903710

SKID-STEER LOADER OPERATOR TRAINING COURSE

Introduces operator to step-by-step basics of Skid-Steer Loader operation. Also available in Spanish P/N 6724036

SERVICE MANUAL 6901812

OPERATOR SAFETY VIDEO 6724793 Provides basic safety instructions

Complete maintenance instructions for your Bobcat Loader

SAFETY MANUAL SKID-STEER LOADER SERVICE SAFETY TRAINING COURSE

6556500 Provide basic safety procedures and warnings for your Bobcat Loader. Also available in Spanish P/N 6724451

6900641 Introduces Service Technicians to s tep-by-step basics of proper and safe Skid-Steer Loader maintenance and servicing procedures

SPEC-7 99 of 102

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6901726 Complete instructions on the correct operation and the routine maintenance of the Bobcat Loader

Dealer Copy -- Not for Resale SPEC-8 100 of 102

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WARRANTY Bobcat Loaders

During the warranty period, the authorized Bobcat dealer shall repair or replace, at Bobcat Company's option, without charge for parts and labor, any part of the Bobcat product except as otherwise specified herein which fails because of defects in material or workmanship. The owner shall provide the authorized Bobcat dealer with prompt written notice of the defect and allow reasonable time for repair or replacement.

Bobcat Company may, at its option, require failed parts to be returned to the factory. Travel time of mechanics and transportation of the Bobcat product to the authorized Bobcat dealer for warranty work are the responsibility of the owner. The remedies provided in this warranty are exclusive.

This warranty does not apply to diesel engine fuel injection pumps and injectors or tires (except Bobcat brand tires). The owner shall rely solely on the warranty, if any, of the respective manufacturers thereof. This warranty does not cover replacement of scheduled service items such as oil, filters, tune-up parts, and other high-wear items. This warranty does not cover damages resulting from abuse, accidents, alterations, use of the Bobcat product with any accessory or attachment not approved by Bobcat Company, air flow obstructions, or failure to maintain or use the Bobcat product according to the instructions applicable to it.

THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES AND CONDITIONS, EXCEPT THE WARRANTY OF TITLE. BOBCAT COMPANY DISCLAIMS ALL OTHER WARRANTIES AND CONDITIONS, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL BOBCAT COMPANY OR THE AUTHORIZED BOBCAT DEALER BE LIABLE FOR ANY SPECIAL, INCIDENTAL, INDIRECT OR CONSEQUENTIAL DAMAGES WHATSOEVER, INCLUDING, BUT NOT LIMITED TO, LOSS OR INTERRUPTION OF BUSINESS, LOST PROFITS, OR LOSS OF MACHINE USE, WHETHER BASED ON CONTRACT, WARRANTY, TORT, NEGLIGENCE, STRICT LIABILITY, STATUTE OR OTHERWISE, EVEN IF BOBCAT COMPANY OR THE AUTHORIZED BOBCAT DEALER HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. THE TOTAL LIABILITY OF BOBCAT COMPANY AND THE AUTHORIZED BOBCAT DEALERS WITH RESPECT TO THE PRODUCT AND SERVICES FURNISHED HEREUNDER SHALL NOT EXCEED THE PURCHASE PRICE OF THE PRODUCT UPON WHICH SUCH LIABILITY IS BASED.

6570162 (8-02)

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Printed in U.S.A.

Dealer Copy -- Not for Resale

Bobcat Company warrants to its authorized dealers and authorized dealers of Bobcat Equipment Ltd., who in turn warrant to the owner, that each new Bobcat Loader will be free from proven defects in material and workmanship with respect to (i) all components of the product except as otherwise specified herein for twelve (12) months, (ii) the drive belt from the hydrostatic pump to the engine, for thirty six (36) months, provided that after the initial twelve month warranty period, such warranty shall be limited to parts only and does not include labor, (iii) tracks and Bobcat brand tires, for twelve (12) months on a prorated basis based on the remaining depth of the track or tire at the time any defect is discovered, and (iv) Bobcat brand batteries, for an additional twelve (12) months after the initial twelve month warranty period, provided that Bobcat Company shall only reimburse a fixed portion of the cost of replacing the battery during such additional twelve months. The foregoing time periods shall all commence after delivery by the authorized Bobcat dealer to the original buyer.

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Dealer Copy -- Not for Resale