CAT Continuous Haulage DRIVE SECTION PARTS Manual – PDF DOWNLOAD

BI116171

© Bucyrus All Rights Reserved

BUCYRUS R

Parts Catalog

BI116171 G-012

PARTS MAN UAL MODEL: DRIVE SECTION SERIAL NUMBER: 45852

DBT CERTIFIED

ISO 9001

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Accredited by lhe Council fofAccreditation (AvA)

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BI116171

TABLE OF CONTENTS 45852

GENERAL

~

SECTION 1

DRIVE SECTION ASSEMBLY (35-6039U)

SECTION 2

DISCHARGE BOOM ASSEMBLY (32-1038R)

SECTION 3

LUBRICANT SPECIFICATIONS

SECTION 4

BI116171

DBT

2045 West Pike St Houston, PA 15342-1010 Telephone No.: (724)743-1200 Telefax No.: (724) 743 -1201

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Doc. no./Date

45852 / 05/14/2002 Purchase Order no./Date

TRIAD MINING INC 14"521 E ST RD 58 EDWARDSPORT IN 47528

01007 Delivery date

Day 06/15/2002 Cust. no.

1669

We deliver according to the following conditions:

Currency

USD

Prices are firm and in U.S. Dollars

Any applicable Sales/Use Tax Exemption is the responsibility of the purchaser Terms of payment Within 30 days without deduction Terms of delivery

FH Cost and Freight

Weight (gross/net) - Volume - Mark

Gross weight

2.000 LB Net weight

2.000 LB

NOTES: PLANT CODE IS 5700--PULASKI, VA., PER BRIAN WALKER STOCK TRANSFER MUST TAKE PLACE FOR THIS ORDER. TRIAD IS PURCHASING THE OSMI DRIVE ASSEMBLY LOCATED AT PEARISBURG PLANT. TRIAD IS PURCHASING SKID BASE FOR INSTALLING BOOM ASSEMBLY (FROM OSMI DRIVE) TO CONVERT TO REMOTE FLOOR MOUNT. DRIVE IS TO BE INSPECTED & REFURBISHED TO FUNCTIONAL CONDITION. THE POWER UNITS ARE TO BE REINSTALLED. DRAWINGS LUA01707 & LUA01708 ARE THE ASSEMBLY DRAWINGS TO BE USED.

BI116171

DBT TRIAD MINING INC EDWARDSPORT IN 47528

Doc. no./Date

Page

45852 / 05/14/2002

2 of

2

THIS DRIVE WILL BE DELIVERED TO TRIAD WITH FULL NEW EQUIPMENT WARRANTY. Item

Material Description

Oty

Price

Price unit

Value

000010 254303-SR DT-21H-42 DRIVE ASSY(SN-35-6039R)TRIAD Old Material Number: L-35-6039R 1.000 EA 254303-U (35-6039U) ASSY

USD

00002Q 261482-SR ASSY REMOTE DISCHARGE(SN-32-1038R)TRIAD Old Material Number: L-32-1038R 1.000 EA USD 240658 (LUA01708) ASSEMBLY MODIFIED USING BOOM FROM 35-6039U Final amount General Terms & Conditions on reverse The terms and conditions on the front and reverse side hereof (the "Agreement") apply to all sales of Products and Services by DBT America Inc. ("DBT America") and include LIABILITY, WARRANTY AND

REMEDY LIMITATIONS AND EXCLUSIONS.

BI116171

SECTION 1 GENERAL

SALES AND PARTS CENTERS PARTS CATALOG INSTRUCTIONS GENERAL INFORMATION WARRANTY POLICY PROCEDURES REPLACEMENT PARTS SHEET RECOMMENDED TORQUE SETTINGS

:

2

G-006 G-011 G-010 G-009 G-018 M-001

BI116171

OBT SALES AND PARTS CENTERS CARMICHAELS WAREHOUSE

MARION WAREHOUSE

P.O. BOX 467 INTERSECTION 88 & 21 CARMICHAELS, PA 15320 PHONE: 724-966-2643 FAX: 724-966-8755 WHSE MANAGER - DON PORRECA E-MAIL: TO BE ESTABLISHED

3206 WEST DEYOUNG ST. MARION, IL 62959 PHONE: 618-997-4339 FAX: 618-993-5618 WHSE MANAGER - GARY MORGAN E-MAIL: gmorgan@midwest.net

HUEYTOWN WAREHOUSE

DUFFIELD WAREHOUSE

1209 24TH AVENUE HUEYTOWN, AL 35023 PHONE: 205-428-8977 FAX: 205-425-2805 WHSE MANAGER - TERRY GRAY E-MAIL: jmpalabama@msn.com

P.O. BOX 847 6808 FRALEY AVE. DUFFIELD, VA 24244 PHONE: 540-431-7000 FAX: 540-431-2464 WHSE MANAGER - FAIN LAWSON E-MAIL: fain.lawson@long-airdox-co.com

HUNTINGTON WAREHOUSE

OAKHILL WAREHOUSE

P.O. BOX 1190 ROUTE 10,1 MILE NORTH HUNTINGTON, UT 84528 PHONE: 435-687-9831 FAX: 435-687-2522 WHSE MANAGER - SUSAN BELL E-MAIL: TO BE ESTABLISHED

P.O. BOX 60 843 INDUSTRIAL DR. OAKHILL, WV 25901 PHONE: 304-469-3302 FAX: 304-465-0450 WHSE MANAGER - BOB DUNN E-MAIL: oakhill@long-airdox-co.com

LOGAN WAREHOUSE

PULASKI WAREHOUSE

BOX 1980 ROUTE 17, OLD LOG CABIN ROAD STOLLINGS, WV 25646 PHONE: 304-752-1080 FAX: 304-752-8666 WHSE MANAGER - FRED ADKINS

P.O. BOX 1231 4041 WURNO RD PULASKI, VA 24301 PHONE: 540-994-3809 FAX: 540-980-8339 WHSE MANAGER - DAVE ADDISON

BI116171 G-011

DBT PARTS CATALOG INSTRUCTIONS FOR PROPER USE INTRODUCTION THIS PARTS CATALOG HAS BEEN INDIVIDUALLY PREPARED TO COMPLY WITH THE WAY YOUR PARTICULAR MACHINE WAS ASSEMBLED. IT INCLUDES ALL THE INFORMATION REQUIRED TO ORDER REPLACEMENT OR SPARE PARTS, AS WELL AS ASSEMBLY DRAWINGS, CIRCUIT SCHEMATIC DIAGRAMS, AND MAINTENANCE DATA WHICH WILL ASSIST IN PROPERLY MAINTAINING YOUR MACHINE. THE CATALOG CONSISTS OF THE MACHINE ORDER, THE DRAWING INDEX, AND THE BODY OF THE DRAWINGS.

MACHINE ORDER THE MACHINE ORDER IS A RECORD OF EVERYTHING THAT WENT INTO MAKING YOUR MACHINE. ALL MAJOR ASSEMBLIES, COMPONENTS, BILL OF MATERIALS (BM'S) AND SPECIAL BILLS OF MATERIALS (SBM'S) THAT WERE USED IN ASSEMBLING THE MACHINE ARE RECORDED ON THE MACHINE ORDER. THE FOLLOWING INFORMATION CAN BE OBTAINED FROM THE MACHINE ORDER. 1. THE MACHINE ORDER NUMBER AND COMPLETE MODEL NUMBER OF THE MACHINE. 2. PART NUMBERS OF ALL MAJOR MECHANICAL, HYDRAULIC, AND ELECTRICAL ASSEMBLIES ON THE MACHINE. 3. THE SPECIAL BILL OF MATERIAL NUMBER FOR EACH OPTION AND SPECIAL ON THE MACHINE.

DRAWING INDEX THE DRAWING INDEX IS A SYSTEMATIC LISTING OF EVERY DRAWING INCLUDED IN THE CATALOG WITH A DESCRIPTION OR TITLE OF THE DRAWING. THE DRAWING INDEX IS DIVIDED INTO SECTIONS SUCH AS GENERAL, MECHANICAL, ELECTRICAL, HYDRAULIC, LUBE AND WATER.

DRAWINGS DRAWINGS ARE ARRANGED IN THE SAME ORDER AS THE DRAWING INDEX, THE DRAWINGS ARE SEPERATED BY CARDBOARD DIVIDERS WHICH INDICATE THE CONTENTS OF EACH SECTION.

BI116171 G-011

DBT PARTS CATALOG INSTRUCTIONS FOR PROPER USE Continued HOW TO USE THIS CATALOG IT IS BEST TO TREAT THE USE OF THIS CATALOG AS YOU WOULD A TROUBLESHOOTING PROBLEM: DEFINE WHAT YOU NEED, ISOLATE THE SYSTEM, AND PINPOINT THE NECESSARY ITEM. FOR INSTANCE, IF YOU NEED THE PART NUMBER OF THE SEAL IN A HYDRAULIC CYLINDER, FIRST DEFINE THE CYLINDER YOU NEED -- CUTTER BOOM, CRADLE BOOM, CRADLE LIFT, ETC. THEN ISOLATE THE HYDRAULIC SYSTEM BY REFERRING TO THE HYDRAULIC SCHEMATIC DIAGRAM TO FIND THE PART NUMBER OF THE CYLINDER. FINALLY, TURN TO THE INDIVIDUAL DRAWING OF THE CYLINDER TO PINPOINT THE SEAL'S PART NUMBER. OR, FOR AN ELECTRICAL OVERLOAD RELAY PART, ISOLATE THE ELECTRICAL SYSTEM BY REFERRING TO THE CONTROLLER ASSEMBLY DRAWING, LOCATING THE OVERLOAD RELAY, AND THEN PINPOINTING THE ITEM. AS WITH ALL WORK, YOU WILL GET THE BEST RESULTS IF YOU APPROACH THE PROBLEM SYSTEMATICALLY: DEFINE, ISOLATE, AND PINPOINT.

PART NUMBERS USERS OF PARTS CATALOGS SHOULD ALSO NOTE THAT THE SCHEMATIC DIAGRAMS APPEARING IN THE CATALOG SHOW STANDARD CIRCUITS AND CANNOT REFLECT CHANGES MADE BY THF INCLUSION OF OPTIONS AND SPECIALS. SUCH CHANGES, HOWEVER, ARE SHOWN ON ADDITIONAL DRAWINGS IN THE BOOK. WHEN SPECIALS OR OPTIONS ARE ADDED TO A MACHINE, IT MAY BE NECESSARY TO COMPARE THE STANDARD SCHEMATIC DIAGRAM WITH THESE ADDITIONAL DRAWINGS TO PINPOINT PART NUMBERS OR CIRCUIT CONFIGURATIONS.

ORDERING PARTS WHEN ORDERING ANY PARTS FOR YOUR MACHINE, ALWAYS GIVE THE COMPLETE MODEL NUMBER, THE MACHINE ORDER NUMBER, AND THE COMPLETE PART NUMBER OF THE COMPONENT.

DO NOT COMPROMISE OR JEPORDIZE THE HIGH STANDARDS OF EXECELLENCE BUILT INTO YOUR MACHINE-- USE ONLY GENUINE O.E.M. REPLACEMENT PARTS.!

BI116171 G-010

DBT GENERAL INFORMATION WHEN CONTACTING THE MANUFACTURER ABOUT YOUR EQUIPMENT, ALWAYS INCLUDE THE COMPLETE MACHINE MODEL NUMBER AND SERIAL NUMBER. THIS INFORMATION MAY BE OBTAINED FROM THE APPROVAL PLATE.

THE PART NUMBER INFORMATION AND MACHINE SPECIFICATIONS IN THIS CATALOG ARE BASED SOLELY ON THE INFORMATION CONTAINED IN THE MACHINE ORDER AT THE TIME THE CATALOG IS ASSEMBLED; THE MACHINE AUTHORITY FOR ANY ORDER IS CONSIDERED TO BE THE FINAL DESCREPANCIES WHICH MAY OCCUR BETWEEN CATALOG AND MACHINE. REPLACEMENT OR ADDITIONAL CATALOGS WILL SHOW INFORMATION AND SPECIFICATIONS INDICATED BY THE MACHINE ORDER ON FILE AND MAY NOT REFLECT THE ACTUAL MACHINE CONFIGURATION; WE CAN ASSUME . NO RESPONSIBILITY FOR KNOWLEDGE OF MODIFICATIONS MADE TO A MACHINE UNLESS NOTIFIED IN WRITING OF SUCH MODIFICATIONS. THE MANUFACTURER RESERVES THE RIGHT TO MODIFY THE TYPE OF EQUIPMENT DESCRIBED IN THIS CATALOG WITHOUT NOTICE AND WITHOUT INCURRING ANY OBLIGATION TO MAKE SIMILAR MODIFICATIONS ON EQUIPMENT SOLD PREVIOUSLY. SUBSEQUENT TO DELIVERY AND ACCEPTANCE BY MINE MANAGEMENT, ANY MODIFICATIONS OR ADDITIONS WHICH ARE REQUIRED THROUGH CHANGE OR ENACTMENT OF STATE OR FEDERAL MINE SAFETY REGULATIONS OR INTERPRETATIONS IS THE SOLE RESPONSIBILITY OF MINE MANAGEMENT.

ALWAYS USE GENUINE O. E. M. REPLACEMENT PARTS

BI116171 G-009

DBT WARRANTY POLICY PROCEDURES THE MANUFACTURER WARRANTS THAT THE EQUIPMENT MANUFACTURED BY IT, AND DELIVERED HEREUNDER, WILL BE FREE OF DEFECTS IN MATERIAL AND WORKMANSHIP FOR A PERIOD OF SIX (6) MONTHS FROM THE DATE OF SHIPMENT AS OUTLINED IN "TERMS AND CONDITIONS OF SALE".

WHEN A FAILURE OCCURS WITH IN HE WARRANTY PERIOD, AND IT IS SUSPECTED TO BE A FAILURE COVERED BY WARRANTY, THE FOLLOWING PROCEDURES ARE TO BE FOLLOWED TO ENABLE THE MANUFACTURER TO RETURN YOUR EQUIPMENT TO PRODUCTION IMMEDIATELY AND THEN EFFICIENTLY, AND FAIRLY, RESOLVE THE CLAIM: 1) NOTIFY AREA OFFICE THAT A FAILURE HAS OCCURED GIVING FULL DETAILS AS TO TYPE AND NATURE OF FAILURE, AND THE SERIAL NUMBER OF THE EQUIPMENT INVOLVED. 2) ISSUE A PURCHASE ORDER FOR A REPLACEMENT PART, OR PARTS, TO MAKE REPAIRS TO THE EQUIPMENT. THE AREA REPRESENTATIVE WILL MAKE A PRELIMINARY INSPECTION OF THE TYPE OF FAILURE, SUPERVISE OR ADVISE ON THE INSTALLATION OF THE REPLACEMENT PART AND ACKNOWLEDGE IF THIS FAILURE IS A VALID WARRANTY REQUEST. WITH A POSSIBLE WARRANTY FAILURE, THE AREA SERVICE SUPERVISOR WILL COMPLETE A SIMPLE "WARRANTY CLAIM REQUEST" FORM, TAG THE PART WITH A PART NUMBER, DATE, SIGNATURE, AND NOTIFY THE PROPER FACILITY TO ENABLE AUTHORIZED RETURN OF MATERIAL TO WARRANTY CLAIMS DEPARTMENT FOR FINAL INSPECTION AND RESOLUTION. WITH PROPER IDENTIFICATION AND INFORMATION ABOVE, CLAIM RESPONSE CAN BE PROMPLTY HANDLED.

• WARRANTY CLAIMS ARE NOT INVOICED UP FRONT. • ACCEPTED WARRANTY CLAIMS WILL BE INVOICED AT $ 0.00.

• DENIED WARRANTY CLAIMS WILL BE INVOICED WITH AN EXPLANATION FOR THE DENIAL.

• WARANTY CLAIMS PROCESSED FOR ACCESSORIES OR EQUIPMENT FURNISHED BY THE MANUFACTURER, BUT MANUFACTURED AND WARRANTED BY OTHERS, SHALL BE CREDITED ONLY IN THE AMOUNT CONVEYED TO THE MANUAFACTURER. TYPICALLY, THESE ITEMS INCLUDE ELECTRIC MOTORS, CONVEYOR CHAIN AND THE METHANE MONITORS.

YOUR COOPERATION TO THIS PROCEDURE WILL ENABLE US TO SERVE YOU EFFECTIVELY ON WARRANTY CLAIMS.

BI116171 G-018

THE DBT AMERICA INC. PRODUCT FOR WHOM THIS MANUAL WAS PREPARED WAS DESIGNED AND BUILT TO PROVIDE RELIABLE PERFORMANCE UNDER TYPICAL MACHINE OPERATING CONDITIONS. DBT AMERICA INC. DESIGNERS AND ENGINEERS HAVE CAREFULLY DEVELOPED OR SPECIFIED EACH PART WITH MATERIAL COMPOSITION AND TOLERANCES APPROPRIATE TO THE PART'S INTENDED USE. THIS PRODUCTS' MSHA CERTIFICATION WAS GRANTED BASED ON THE INCORPORATION OF APPROVED DBT AMERICA INC. PARTS. DBT AMERICA INC. IS COMMITTED TO PROVIDING THE BEST SERVICE AND SUPPORT TO ITS CUSTOMERS. THAT IS WHY IT HAS: • DEVELOPED, SELECTED AND MADE AVAILABLE TECHNICALLY CORRECT AND APPROVED REPLACEMENT PARTS FOR ITS PRODUCT LINES. • ESTABLISHED AN EFFECTIVE NETWORK FACILITIES IN THE U.S. AND ABROAD.

OF

SALES

AND

SERVICE

• INSTALLED AND MAINTAINS A COMPUTERIZED PARTS STOCKING SYSTEM TO ENSURE HIGH AVAILABILITY LEVELS FOR REPLACEMENT COMPONETRY AND SUBASSEMBLIES. • ADOPTED A UNIQUE CHANGEOUT SYSTEM COVERING COMPONENTS TO MINIMIZE CUSTOMER COSTS AND DOWNTIME.

MAJOR

WE RECOMMEND THAT YOU PURCHASE DBT AMERICA INC. RENEWAL PARTS TO MAINTAIN YOUR EQUIPMENT IN ITS ORIGINALLY APPROVED CONDITION, A MANDATORY MSHA REQUIREMENT. SINCE MSHA REGULATIONS MAKE IT INCUMBENT UPON THE MINE OPERATOR TO MAINTAIN ALL PERMISSIBLE EQUIPMENT AND MACHINERY IN ITS APPROVED CONDITION, IT IS ESSENTIAL THAT PROPER PROCEDURES AND REPLACEMENT PARTS ARE USED DURING REPAIR OR REBUILDING OF APPROVED EQUIPMENT AND MACHINERY.

DBT

BI116171

12 IN. LBS. = 1 FT. LB.

Due to the application of fasteners being subject to great stresses and heavy or extreme vibration, it is imperative that all bolts be applied with an adequate amount of torque. For this reason this list of recommended torque settings for different types and sizes of fasteners used has been compiled.

SET SCREWS SOCKET LONG-LOK NOM. DIA. RECOMMENDED TORQUE SETTING #6 61N. LBS. #8 91N. LBS. #10 131N. LBS. 1/4" 30 IN. LBS. 5/16" 5 FT. LBS. 8 FT. LBS. 3/8" 7/16" 11 FT. LBS. 1/2" 16.7 FT. LBS.

SETSCREWS SOCKET STANDARD STEEL RECOMMENDED NOM. DIA. TORQUE SETTING #6 91N. LBS. #8 161N. LBS. 30 IN. LBS. #10 6 FT. LBS. 1/4" 12 FT. LBS. 5/16" 18 FT. LBS. 3/8" 29 FT. LBS. 7/16" 43 FT. LBS. 1/2" 100 FT. LBS. 5/8" 146 FT. LBS. 3/4" 199 FT. LBS. 7/8" 262 FT. LBS. 1"

FSR HEX BOLTS (SAE 5 & ASTM 325 STEEL) RECOMMENDED NOM. DlA. TORQUE SETTING 1/4" 9 FT. LBS. 18 FT. LBS. 5/16" 31 FT. LBS. 3/8" 50 FT. LBS. 7/16" 75 FT. LBS. 1/2" 110 FT. LBS. 9/16" 150 FT. LBS. 5/8" 250 FT. LBS. 3/4" 378 FT. LBS. 7/8" 583 FT. LBS. 1" 1 1/8" 782 FT. LBS. 1 1/4" 1,097 FT. LBS. 1,461 FT. LBS. 1 3/8" 1 1/2" 1,748 FT. LBS. 3,114 FT. LBS. 1 3/4" 4,504 FT. LBS. 2" 2 1/4" 6,497 FT. LBS. 7,144 FT. LBS. 2 1/2" 23/4" 12,092 FT. LBS. 15,774 FT. LBS. 3"

SOCKET, FLAT & BUTTON HEAD CAP SCREWS (STEEL ONLY) RECOMMENDED NOM. DIA. TORQUE SETTING #6 26 IN. LBS. #8 52 IN. LBS. #10 6 FT. LBS. 14 FT. LBS. 1/4" 30 FT. LBS. 5/16" 50 FT. LBS. 3/8" 7/16" 81 FT. LBS. 1/2" 121 FT. LBS. 240 FT. LBS. 5/8" 395 FT. LBS. 3/4" 629 FT. LBS. 7/8" 964 FT. LBS. 1" 1,523 FT. LBS. 1 1/8" 1 1/4" 2,121 FT. LBS. 2,843 FT. LBS. 1 3/8" 1 1/2" 3,402 FT. LBS.

REV. A

ISHT. 1 OF 1

....•..•..•••....• ~- OBT AMERICA INC .~,jjjI

DBT RECOMMENDED TORQUE SETTINGS 5/95 1

FORM NO. M-001

BI116171

SECTION 2 DRIVE SECTION ASSEMBLY (35-6039U)

DRIVE SECTION ASSEMBLy

LUA01707

DRIVE SECTION ASSEMBLY PULLEY ASSEMBLY ROLL RETURN COUPLING GUARD COUPLING GUARD COUPLING (85879X1 09) COUPLING (43834X120)

443431X5 .443460X1 88924X25 .442451X6 .442451X5 85879-1 53839-3

3

BI116171

MODIFIED DRIVE UNIT AS FOLLO\JED: I.) REMOVE CUSTOMER'S BOOM FROM DRIVE. (BOOM TO BE MOUNTED ON SKID BASE FOR FLOOR MOUNTED DISCHARGE.) 2.) REPLACE PULLEYS FROM 21' DIA. TO 25' DlA. PULLEYS FROM OSMI DRIVE. (DRUM PULLEY PIN 81715X30-2 )

7

8

REF. PART NO. B1715X30-Z

(REFERENCE ONLY) PC NO.

PART NO.

BILL OF MATERIAL (PART NO. 443431X5) DESCRIPTION

SIZE OR DWG. NO.

1

443431X6

FRAME WELD·T.

(REFERENCE ONLY)

2

443460Xl

PULLEY SHAFT ASS'V.

(REFERENCE ONLY)

3

443432X5

SHAFT END CAP

(REFERENCE ONLY)

4

443431Xl0

POWER BASE WELD'T.

(REFERENCE ONLY)

5

443431X15

POWER BASE WELO'T.

(REFERENCE ONLY)

6

43834X120

COUPLlNG,1140TlD FALK,L.S.

(REFERENCE ONLY)

7

442451X6

GUARD,COUPLING L.S.

(REFERENCE ONLY)

8

442146X3

9

85879Xl09

COUPLlNG,FALK 142OHFDD20,H.S.

(REFERENCE ONLY)

10

442451X5

GUARD,COUPLING H.S.

(REFERENCE ONLY)

REOUCER,LK BELT C-280-12VS-RC-I-20

(REFERENCE ONLY)

11

490172Xl

MOTOR

(REFERENCE ONLY)

12

88924X25

RETURN ROLL ASS'V

(REFERENCE ONLY)

13

442146X4

14

SI-14C-36

HEX HD. CAP SCREW

15

56-14

FLAT WASHER

(REFERENCE ONLY)

16

55-14

LOCK WASHER

(REFERENCE ONLY)

17

S9-14C

HEX NUT

(REFERENCE ONLY)

REQUCER,LK BELT C-280-12VS-LC-2-20

(REFERENCE ONLY) (REFERENCE ONLY)

NO. REQD.

--

-

REV

A

"

SHT 1

OF 1

DBT AMERICA INC.

DBT

DT - 25H DRIVE SECTION ASSEMBLY

N

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LUA01707

BI116171-00-00-EN_2B

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BI116171

BI116171

10

11

5 6 7

3

4

8 9

PART NUMBER

DESCRIPTION

1

1

81677X66-2

PULLEY • 20" DIA.

2

2

81685X1

BUSHING . XT - 70

3

23436X3

BEARING HELD

4

23436X3E

BEARING EXP.

5

443460X2

SHAFT

8

S1-16C-48

HEX HD. CAP SCREW"NC X 6" LOCKWASHER 1"STD.

REF

6

QUANITY

7

8

S5-16

8

8

S6-16

FLATWASHER 1" STD.

9

8

S9-16C

HEX NUT 1" STD.

10

2

6697

KEY 1 1/2" X 1 1/2" X 7 3/8"

11

2

6676X1

KEY 1 3/4" X 1 1/2" X 4 11/16"

NOTE: WHEN ORDERING REPLACEMENT PARTS. ORDER BY DRAWING NUMBER AND ITEM NUMBER.

REV

"

PIN

443460X1

A

SHT 1

DBl AMERICA INC.

DBT

PULLEY SHAFT ASSEMBLY

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3 4

5 6

REF.

QUANITY

1

2

2

3 4 5 6

PART NlJMBER

DESCRIPTION

54821

BRG. (2 15/16" DIA.)

1

88924X26

SHAFT (7" DIA.)

8 8 8

S1-10C-24 S9-lOC S6-10 S5-10

HEX HD. CAP SCREW HEX NUT FLATWASHER LOCKWASHER

8

REV

"

PIN

88924X25

#

ISHT 1

DBT AMERICA INC.

DBT

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7" SOLID RETURN ROLL

88924-25

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PART NUMBER

I

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DESCRIPTION

4

4

Sl-8C-8

CAP SCREW,HEX HD.

5

4

S5-8

LOCK WASHER

PIN 442451X6 REV

"

#

SHT 1

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DBT AMERICA INC.

DBT COUPLING GUARD ASSEMBLY co

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442451-6

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5

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REF.

QUANTITY

4

4

5

4

/

/

/

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PART NUMBER

DESCRIPTION

S1-8C-6 S5-8

CAP SCREW,HEX HD. LOCK WASHER

PIN 442451X5 REV

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SHT 1

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442451-5

BI116171

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200' PLUG -

P/N 87289X1

140' PLUG -

P/N 87289X2

SCHEDULE ASSEMBLY

GEAR COUPLING HALF -

REDUCER

GEAR COUPLING HALF -

MOTOR

PART NO.

PART NUMBER

85879X101

85879X1CHR

N/A

85879X1CHM

N/A

85879X102

85879X7CHR

N/A

85879X1CHM

N/A

85879X103

85879X8CHR

N/A

85879CHM

N/A

85879X104

85879X9CHR

N/A

85879CHM

N/A

85879X105

85879X4CHR

5/8" X 5/16"

85879CHM

7/8" X 7/16"

85879X106

85879X10CHR

5/8" X 5/16"

85879CHM

7/8" X 7/16"

85879X107

85879CHR

1/2" X 1/4"

85879CHM

7/8" X 7/16"

85879X108

85879CHR

1/2" X 1/4"

85879X1CHM

3/4" X 3/8"

85879X109

85879X11 CHR

5/8" X 5/16"

85879CHM

7/8" X 7/16"

85879X110

85879X12CHR

5/8" X 5/16"

85879X4CHM

5/8" X 5/16"

KEYWAY

PART NUMBER

KEYWAY

REV

•

I

ISHT 1

OF 1

DBT AMERICA INC.

DBT

FLUID COUPLING - FALK W/TRIP PLUG & SWITCH

sl

85879-1

BI116171

PART NUMBER 43834X115 43834X116 43834X117 43834X118 43834X119 43834X120 43834X121 43834X122 43834X123 43834X124 43834X125 43834X126 43834X127 43834X128 43834X129 43834X130 43834X131 43834X132 43834X133 43834X134 43834X135 43834X136 43834X137 43834X138 * 43834X139 43834X140 43834X141 43834X142 43834X143 43834X144 43834X145 43834X146 43834X147 43834X148

BORE/KEYWAY MOTOR

BORE/KEYWAY REDUCER

11"- 2 1/2"X7/8" 8 1/2"- 2"X 3/4" 3 3/8"-5/8"X5/16" 460117 33/8"-7/8"X7/16" 460116 2 7/8"-1/2"X1/4" 2" - 1/2" X 1/4" 8 7/16"-2"X3/4" 8 1/2"-2"X3/4" 5 15/16-1 1/2X3/4 5 1/2-1 1/4X5/8 2"-1/2"X1/4" 3 3/8" 5/16"-1 1/4"XS/8" 1 -7/8" 33/8"-7/8"X3/16" NONE 6 1S/16-1 3/4X3/4 5 1/2"-1 1/4X5/8 2 7/8"-3/4"X3/8" 2 1/8"-1/2"X1/4" 9 1/2"-2 1/2X7/8 7 1/4"-1 3/4X3/4 6 13/16-1 3/4X3/ l 6 1/2"-1 1/2X3/4 3 3/8"-7/8X3/16 2 1/4"-1/2X1/4 2 7/8"-S/8XS/16 440866 4 7/16"-1 1/4X5/8 4 5/8"-1 1/4XS/8 2 3/8"-5/8X5/16 460116 33/8"-7/8X7/16 75MM STRAIGHT-20MMX6MM 7.874-2X3/4 5 3/4"-1 1/2X3/4 3 1/4"-3/4X3/8 2 1/2"-5/8X5/16 7 15/16-2X3/4 7"-1 3/4X7/8 6 3/4"-1 3/4X3/4 7 1/4"-1 3/4X3/4 6.8125-1 3/4"X3/4" 5"- 1 1/4"X5/8" 33/4"-7/8X7/16 460152 4 15/16-1 1/2X3/4 4 S/8"-1 1/4X5/8 6 1/2"-1 1/2X3/4 7 -1 3/4X3/4 2 1/4"-1/2X1/4 3 1/4"-3/4X3/8 5 15/16-1 1/2X3/4 5"-1 1/4XS/8 6 13/16-1 3/4X3/ l 6 1/4"-1 1/2X3/4 4 15/16-1 1/2X3/4 S"-1 1/4XS/8 6 15/16-1 3/4X3/l 5 1/2"-1 1/4X5/8 3 3/8 - 7 18X7 116 460179 2 7/8 - 3/4X3/8 460179

* INTERFERENCE FIT - ALSO w/SET SCREWS(2) MOTOR HUB ONLY

REV

•

CB

ISHT 1

DBT AMERICA INC.

DBT

~I

OF 1

FALK COUPLING

53839-3

BI116171

SECTION 3 DISCHARGE BOOM ASSEMBLY (32-1038R)

DISCHARGE BOOM

LUA01708

443432X1 .443460X1 443432X10

DISCHARGE BOOM PULLEY ASSEMBLY BELT WIPER

4

BI116171

I

-----m I

I

~ -1

I

lnr--r----H--l.-~h__l._r__n

P + r - r - - - ; l - - '

(CUSTOMER JACKS TO BE MODIFIED)

BILL pc.

NO.

PART NO.

1

LUOO1798

2

44J432Xl

OF

MATERIAL

DESCRIPTION

SIZE OR D'w'G. NO.

SKID BASE FRAME

LUOO1798

BOOt.4 ASSEt.4BLY

REFERENCE ONLY

QTY. I ~

REV

•

A

SHT 1

OF 1

OBT AMERICA INC.

DBT

N

0 I

'"

REMOTE DISCHARGE ASSEMBLY

LUA01708

BI116171 8

4

3

o

o

4 1

3

2

7

REF 1 2 3 4

5 6

OUANITY 2 4 1 1 1 2

7

2

8

2

PART NUMBER 24970X2 54-6-24 443432X2 443460Xl 443432Xl0 25081X3 28968X2 443432X5

DESCRIPTION PIN COTTER BOOM FRAME PULLEY SHAFT ASS'Y BELT WIPER ASS'Y. JACK,RATCHET TYPE LIMIT CHAIN & JACK PIN ASSY SHAFT END CAP

REV

"

PIN

443432Xl

#

SHT 1

DST AMERICA INC.

OBT

BOOM DISCHARGE ASSEMBLY

co m I

OF 1

443432-1

BI116171

10

11

5 6 7 8 9

3

REF

OLJANITY

4

PART NUMBER

DESCRIPTION

1

1

81677X66-2

PULLEY , 20" DIA.

2

2

81685X1

BUSHING , XT - 70

3

23436X3

BEARING HELD

4

23436X3E

BEARING EXP.

5

443460X2

SHAFT HEX HD. CAP SCREW"NC X 6"

6

8

Sl-16C-48

7

8

S5-16

LOCKWASHER 1"STD. FLATWASHER 1" STD.

8

8

S6-16

9

8

S9-16C

HEX NUT 1" STD.

10

2

6697

KEY 1 1/2" X 1 1/2" X 7 3/8"

11

2

6676X1

KEY 1 3/4" X 1 1/2" X 4 11/16"

NOTE: WHEN ORDERING REPLACEMENT PARTS, ORDER BY DRAWING NUMBER AND ITEM NUMBER.

REV

"

PIN

443460X1

A

SHT 1

DBT AMERICA INC.

DBT

PULLEY SHAFT ASSEMBLY

<Xl

en

-I

OF 1

443460-1

BI116171

15 8 7 16

5 4 3

10 11

10 11

2 17 REF.

QUANTITY

PART NUMBER

DESCRIPTION

1

2

80579

LUG SPRING MTG.

2

2

80580

LUG ARM MTG.

3

10

51-8C-16

HEX HEAD CAP SCREW

4

10

55-8

LOCK WASHER

5

10

59-8C

HEX NUT

6

2

80578X1

BOLT

7

2

30828X1

SPRING

8

2

56-12

FLAT WASHER

9

10

2 4

59-12C 51-16C-24

HEX NUT HEX HEAD

11

4

539-16C

ELASTIC STOP NUT

12

1

6738

ARM

13

1

6738

ARM

14

1

80582X3

CROSS FRAME WIPER

15

2

55954X3

16

2

27992X3

KEEPER BAR

17

2

6732

STIFFENER

CAP SCREW

PIN 443432X10 REV NOTE: WHEN ORDERING REPLACEMENT PARTS, ORDER BY PART NUMBER AND DRAWING NUMBER.

"

#

5HT 1

DBT AMERICA INC.

DBT

BELT WIPER

0)

en

-I

OF 1

443432-10

BI116171

SECTION 4 LUBRICANT SPECIFICATIONS

LUBRICATION LUBRICATION LUBRICATION LUBRICATION LUBRICATION LUBRICATION LUBRICATION LUBRICATION LUBRICATION LUBRICATION LUBRICATION

SPEC-100-1 SPEC-100-2 SPEC-100-3 SPEC-100-4 SPEC-100-5 SPEC-100-6 SPEC-100-7 SPEC-100-8 SPEC-100-9 SPEC-100-10 SPEC-100-11

SPECIFICATION SPECIFICATION SPECIFICATION SPECIFICATION SPECIFICATION SPECIFICATION SPECIFICATION SPECIFICATION SPECIFICATION SPECIFICATION SPECIFICATION

5

BI116171

ANTI-WEAR HYDRAULIC FLUID MUST BE ON APPROVED LIST, DENNISON HF-2 LIMIT ISO VG 61/75

TYPE 68

ASTM GRADE

280/345

315

POUR POINT ASTM 0-97

MAX. 20'F (-29'C)

-20T.

FLASH POINT ASTM 0-92

MIN. 415T. (212'C)

400T.

VISCOSITY SSU @ SSU @ CST @ CST @

352 56 61.2-74.8 8.5 TYP.

lOOT. 283-347 210T. 50-58 40'C 100'C

VISCOSITY INDEX ASTM-D-2270

MIN. 90

OXIDATION TEST, ASTM D943

2.0 MG.KOH MAX AFTER 1000 HRS.

RUST PRVENTION TEST, ASTM D665, A & B

PASS

PASS

FOAM TEST, ASTM D-892-46T

PASS

PASS

NOT MORE THAN .50MM. SCAR DIA.

0.50MM.

400 MG. MAX

294 MG.

200 MG. MAX 100 MG. MAX

131 MG. 3 MG.

50 MG. MAX

25 MG.

FOUR-BALL WEAR TEST ASTM D-2266 (40 KG., 1800 RPM, 130T., ONE HOUR)

96

SLUDGE & METAL CORROSION ASTM 0-943 (CONDUCTED AT CONCLUSION OF 1,000 HR. OXIDATION TEST) INSOLUBLE SLUDGE IN OIL AND WATER LAYERS PLUS THAT ADHERING TO THE CATALYST COILS OR THE TEST TUB. METALS IN COMBINED OIL, WATER, AND SLUDGE, ASTM D-810-59 COPPER IRON PUMP WEAR TEST ASTM D-2882 TOTAL RING AND VANE WEIGHT LOSS HYDROLYTIC STABILITY TEST ASTM D-2619 COPPER SPECIMEN WEIGHT LOSS ACIDITY OF WATER LAYER

0.1

0.5

0.5 MG'/CM2 MAX 6.0 MG. KOH MAX REV

"

A

ISHT 1

OF 2

DBT AMERICA INC.

DBT ANTI-WEAR HYDRAULIC OIL

~I

SPEC 100-1

BI116171

ANTI-WEAR HYDRAULIC OIL LIST OF APPROVED SUPPLIERS INCLUSION IN THIS LIST MEANS ONLY THAT THE PRODUCT HAS BEEN EVALUATED FOR SATISFACTORY PERFORMANCE PROPERTIES. OIL COMPANIES WISHING TO BE INCLUDED IN THIS LISTING MUST FIRST SUBMIT SATISFACTORY RESULTS OF TESTS SHOWN ON SHEET 1 OF THIS SPECIFICATION. SUPPLIER

BRAND NAME

1.

AMOCO OIL CO

AMOCO AW OIL NO. 68

2.

GULF OIL

HARMONY 68 AW

3.

MOBIL OIL CORP.

MOBIL DTE -16

4.

CHEVRON U. S. A.

CHEVRON HYDRAULIC OIL AW ISO 68

5.

SUN OIL COMPANY

SUNVIS 868

6.

UNOCAL 76

UNAX AW 68

7.

SHELL OIL COMPANY

SHELL HYDRAULIC OIL #33

8.

CENTURY LUBRICATING OIL. INC.

HULDRAULIC AW 68 CENTRAULIC AW 68

9.

ATLANTIC RICHFIELD CO.

DURO AW S-315 OIL

10.

TEXACO, LUBRICANTS CO.

TEXACO RANDO OIL HD 68

11.

EXXON

NUTO H 68

12.

PENNZOIL

PENNZBELL AW 68 HYDRAULIC OIL

13.

14.

STANDARD OIL COMPANY STANDARD OIL CO. OF OHIO BORON OIL CO BP OIL INC. LUBRICATION ENGINEERS

INDUSTRON 53 INDUSTRON 53 ENERGOL HLP-C68 6120 MONOLEC HYD. OIL

15.

CONOCO INC.

SUPER HYDRAULIC OIL 68

16.

HYDROTEX

SYSTEMS 5K 68

17.

PHILLIPS

MAGINUS A OILS 81350

18.

MINERS OIL

HYDRAULIC OIL 68AW

REV

A

ISHT 2

OF 2

" DBT AMERICA INC. DBT ANTI-WEAR HYDRAULIC OIL

~I

SPEC 100-1

BI116171

EXTREME PRESSURE GEAR OILS LIMIT

TYP.

ISO VG

460

460

SAE GRADE EXTREME PRESSURE TYPE

140

140

VISCOSITY INDEX ASTM D-2270

MIN. 85

96

FLASH POINT ASTM D-92

MIN. 450'F.(232'C)

440T

POUR POINT ASTM D-97

MAX. 20'F( - TC)

20'F.

TIMKEN TEST ASTM D-2782

MIN 60#

65#

FKOUR BALL EP TEST ASTM D-2783

WELD LOAD KG. MIN. LOAD WEAR INDEX NOT LESS THAN 45.0

240 47

FOUR BALL WEAR TEST ASTM D-2266 (20 KG. 1800 RPM. 130'F.• ONE HOUR)

MAX. 0.8MM SCAR DIAMETER.

0.27

COEFFICIENT OF FRICTION

MAX. 0.1

UNKNOWN

OXIDATION TEST, OIL BLOWN FOR 312 HOURS AT 250'F. (95'C.). TEN (10) LITERS OF DRY AIR PER HOURS. PERCENT INCREASE SSU VISCOSITY AT 210'F. = 6% MAX.

2.2% INCREASE

NOT LESS THAN ELEVENTH STAGE.

STAGE 12

1844/4345 120/200 414/506 30.3

2237-2609 149

DEMULSIBILITY TEST ASTM D-2711 WATER IN OIL FREE WATER AFTER CENTRIFUGE TOTAL WATER

1.5 ML. MAX. 81 ML. MIN. 2 ML. MAX. 84.5 ML. MIN.

0.8 ML. 83.0 ML. 0.7 ML. 83.7 ML.

USS 244 REQUIRMENT WATER IN OIL FREE WATER AFTER CENTRIFUGE TOTAL WATER

2.0 ML. MAX. 80.0 ML. MAX. 2.0 ML. MAX. 30.0 ML. MIN.

FOUR SQUARE GEAR OIL TEST VISCOSITY SSU SSU CST CST

100T 210'F. @ 40'C. @ 100'C. @ @

REV

A

"

ISHT 1

OF 2

OBT AMERICA INC.

DBT EXTREME PRESSURE GEAR OILS

~I

SPEC 100-2

BI116171

EXTREME PRESSURE GEAR OILS LIST OF APPROVED SUPPLIERS INCLUSION IN THIS LIST MEANS ONLY THAT THE PRODUCT HAS BEEN EVALUATED FOR SATISFACTORY PERFORMANCE PROPERTIES. OIL COMPANIES WISHING TO BE INCLUDED IN THIS LISTING MUST FIRST SUBMIT SATISFACTORY RESULTS OF TESTS SHOWN ON SHEET 1 OF THIS SPECIFICATION. SUPPLIER

BRAND NAME

1.

AMOCO OIL CO.

AMOCO PERMAGEAR EP 460

2.

GULF OIL

EP LUBRICANT HD 460

3.

MOBIL OIL CORP.

MOBIL GEAR 634 MOBIL GEAR 636

4.

CHEVRON U. S. A.

CHEVRON GEAR COMPOUND EP ISO 460

5.

SUN OIL COMPANY

SUNEP 460

6.

UNOCAL 76

EXTRA DUTY NL GEAR LUBE 7 EP EXTRA DUTY NL GEAR LUBE 8 EP

7.

SHELL OIL COMPANY

SHELL OMALA 680

8.

CENTURY LUBRICATING OILS. INC.

HULBEST EP- 7 POWERGEAR 460

9.

TEXACO, LUBRICANTS CO.

MEROPA 680

10.

EXXON

SPARTAN EP 460

11.

PENNZOIL

SUPER MAXOL EP 460 GEAR LUBE SUPER MAXOL EP 680 GEAR LUBE

12.

LUBRICATION ENGINEERS

608 ALMOSAL VARI-PURPOSE GEAR LUBRICANT

13.

CONOCO INC.

GEAR OIL 460

14.

HYDROTEX

933 INDUSTRAIL GEAR LUBRICANT

15.

PHILLIPS

ALL PURPOSE GEAROIL 85W-90 5EP

16.

MINERS OIL

GEAR OIL EP460

REV

A

"

ISHT 2

OF 2

OBT AMERICA INC.

DBT EXTREME PRESSURE GEAR OILS

~I

SPEC 100-2

BI116171

EXTREME PRESSURE MOTOR BEARING GREASE AND HAND GREASE LIMIT

TYPE

2

NLG1 GRADE NUMBER 2 WORKED PENETRATION ASTM 0-217

265/295

280

DROPPING POINT ASTM 0-566 BOMB OXIDATION ASTM 0-942

MIN. 350T (1 7rC) NOT MORE THAN 10 PSI DROP.

373F. (350T MIN.) 2.5

RUST INHIBITORS

REQUIRED

YES

WHEEL BEARING TEST ASTM 0-1263 (6 HOURS @ 235T)

NOT MORE THAN 5% LOSS.

WATER WASHOUT ASTM 0-1264

LOSS NOT MORE THAN 5% @ 100T LOSS NOT MORE THAN 15% @ 175'F.

4.25 4.00

GREASE MOBILITY

NOT LESS THAN 0.1 GRAM FLOW PER SECOND @O'F.

TIMKEN OK LOAD ASTM 0-2509

NOT LESS THAN 50 LBS.

(50 LBS.)

FOUR BALL EP TEST ASTM 0-2569

-LOAD WEAR INDEX NOT LESS THAN 30.0 -WELD POINT NOT LESS THAN 200 KG. MIN.

31

NOT MORE THAN 0.60 MM. SCAR DIAMETER.

0.44

FOUR BALL WEAR TEST ASTM 0-2266 (20KG., 1800 RPM, 130'F., ONE HOUR)

REV

200

A

ISHT 1

OF 2

" DBT AMERICA INC. DBT EXTREME PRESSURE MOTOR BEARING GREASE & HAND GREASE

~I

SPEC 100-3

BI116171

EXTREME PRESSURE MOTOR BEARING GREASE LIST OF APPROVED SUPPLIERS INCLUSION IN THIS LIST MEANS ONLY THAT THE PRODUCT HAS BEEN EVALUATED FOR SATISFACTORY PERFORMANCE PROPERTIES. OIL COMPANIES WISHING TO BE INCLUDED IN THIS LISTING MUST FIRST SUBMIT SATISFACTORY RESULTS OF TESTS SHOWN ON SHEET 1 OF THIS SPECIFICATION. SUPPLIER

BRAND NAME

1.

AMOCO OIL CO.

AMOLITH GREASE 2 EP RYKON PREMIUM GREASE 2 EP

2.

GULF OIL

GULFCROWN GREASE EP#2

3.

MOBIL OIL CORP.

MOBILUX EP-2

4.

CHEVRON U. S. A.

CHEVRON DURA-LITH GREASE EP-2 NLGI 2

5.

SUN OIL COMPANY

SUN PRESTIGE 742EP

6.

UNOCAL 76

MULTIPLEX EP2

7.

SHELL OIL COMPANY

ALVANIA EP-2

8.

CENTURY LUBRICATING OIL. INC.

HULLITH EP2 MULTI-PURPOSE GREASE OR REPLEX 2 OR UNIWRL 2 OR UNIWRL EMB OR HULLITH GP 2 OR HULLITH EP 2

9.

TEXACO. LUBRICANTS CO.

TEXACO MULTIFAK EP 2

10.

EXXON

L1DOK EP 2

1 1.

PENNZOIL

PENNLlTH EP 712 GREASE

12.

LUBRICATION ENGINEERS

3752 ALMAGARD VARI-PURPOSE LUBRICANT

13.

CONOCO INC.

EP CONOLITH GREASE NO. 2 OR SUPER STA GREASE NO. 2

14.

HYDROTEX

LC - 65 HYPLEX

15.

PHILLIPS

PHILUBE EP GREASE

16.

ATLANTIC RICHFIELD

LITHOLINE H EP-2 GREASE

REV

A

ISHT 2

OF 2

. . DBT AMERICA INC. DBT EXTREME PRESSURE MOTOR BEARING GREASE

~I

SPEC 100-3

BI116171

SEMI-FLUID GREASE NLGI GRADE NUMBER MOTORMATIC GREASE WORKER TEST ASTM D-217A

000

DROP POINT ASTM 0-566 TIMKEN EP TEST ASTM 0-2509 FOUR BALL EP TEST ASTM 0-2596

NOT LESS THAN 250T 330'F NOT LESS THAN 20 LBS. 45# LOAD WEAR INDEX-NOT LESS THAN 30 LOAD WEAR INDEX VALUE. WELD 37 POINT-NOT LESS THAN 150 KG. 220 WELD POINT.

000

NOT MORE THAN 25% CHANGE IN CONSISTENCY IN 10,000 STROKES.

FOUR BALL WEAR TEST ASTM 0-2266 7KG. LOAD AT 1800 RPM @ 130T, ONE HOUR

NOT MORE THAN .60MM SCAR 0.43 DIAMETER

FALEX WEAR TEST @ 500 LBS., ONE HOUR

NOT MORE THAN 15 TEETH.

MOISTURE CORROSION TEST

PASS

PASS

LIST OF APPROVED SUPPLIERS INCLUSION IN THIS LIST MEANS ONLY THAT THE PRODUCT HAS BEEN EVALUATED FOR SATISFACTORY PERFORMANCE PROPERTIES. OIL COMPANIES WISHING TO BE INCLUDED IN THIS LISTING MUST FIRST SUBMIT SATISFACTORY RESULTS OF TESTS SHOWN ON SHEET 1 OF THIS SPECIFICATION. SUPPLIER

BRAND NAME

1.

TEXACO LUBRICATION CO.

NOVATEX EP 000

2.

CENTURY OILS LIMITED

JOY LOADER SEMI-FLUID GREASE

3.

HYDROTEX

MPD-60 ULTRA E.P. 000

4.

PENNZOIL

SEMI-FLUID 760 GREASE

5.

UNOCAL

MM GREASE

6.

EXXON

L1DOK E.P. 000

REV

•

A

ISHT 1

OF 1

OBT AMERICA INC,

DBT

~I

SEMI-FLUID GREASE

SPEC 100-4

BI116171

INVERT EMULSION HYDRAULIC FLUID FLUID MUST BE ON

APPROVED LIST. DENISON STANDARD HF-3.

VISCOSITY RANGE @ 40 DEFREES C ASTM D-445

40 TO 100 CST 300 TO 600 SUS

SPECIFIC GRAVITY @ 60 DEGREES F ASTM D-287

.90 TO .97

PERCENT WATER CONTENT ASTM D-95

37 TO 45

RUST ASTM D-655. PROCEDURE A

PASS

EMULSION STABILITY (IMMEDIATELY AFTER MANUFACTURE TO 48 HOURS @ 185 DEGREES F)

NO FREE WATER-4% MAX. FREE OIL

LIST OF APPROVED SUPPLIERS INCLUSION IN THIS LIST MEANS ONLY THAT THE PRODUCT HAS BEEN EVALUATED FOR SATISFACTORY PERFORMANCE PROPERTIES. OIL COMPANIES WISHING TO BE INCLUDED IN THIS LISTING MUST FIRST SUBMIT SATISFACTORY RESULTS OF TESTS SHOWN ON SHEET 1 OF THIS SPECIFICATION. SUPPLIER

BRAND NAME

1.

UNOCAL 76

FR FLUID

2.

CONOCO INC.

FR HYDRAULIC FLUID

3.

ALANTIC RICHFIELD CO.

DURO FR-HD

4.

BROOKS OIL COMPANY

BROOKS FIRE RESISTANT HYD. FLUID B

5.

CINCINNATI-VULCON CO.

VULCON FR FLUID

6.

CITIES SERVICE OIL CO.

CITGO PACEMAKER INVERT FR FLUID

7.

CENTURY OILS LIMITED

AQUACENT LIGHT

#1

REV

"

A

ISHT 1

OF 2

OBT AMERICA INC.

DBT

~I

INVERT EMULSION HYDRAULIC FLUID

SPEC 100-5

BI116171

INVERT EMULSION HYDRAULIC SUPPLIER

BRAND NAME

8.

FISKE BROS. REFINING CO.

LUBRIPLATE HO-RETARD

9.

GETTY OIL COMPANY (VEEDOL, TIDEWATER)

VEEDOL AUBURN FRH

10.

GULF OIL

FR FLUID

11.

E.F. HOUGHTON

HOUGHTO-SAFE 5046 HOUGHTO-ASFE 5046W

12.

CENTURY LUBRICATING OILS, INC.

HULSAFE 600

13.

IMPERIAL OIL AND GREASE

ASTROL 587

14.

MOBIL OIL CORP.

PYROGARD D

15.

NATIONAL OIL & CHEMICAL CO.

ERIFON 1, 2, AND 3

16.

PENNZOIL

MAXMUL FRP/G

17.

QUAKER CHEMICAL CORP.

QUINTOLUBRIC 958 SERIES QUINTOLUBRIC 957 SERIES

18.

HENERY E. SANSON & SONS MFGE CO.

HYDRA-MUL PREMIUM EMULSION FLUID

19.

SOUTHWEST GREASE & OIL COMPANY, INC.

INVERT EMULSION FIRE RESISTANT HYDRAULIC FLUID

20.

SOUTHWEST PETROLEUM CORP.

SWEPCO FIRE RESISTANT HYDRAULIC OIL #718

21.

STANDARD OIL CO. OF OHIO (BORON SOHIO)

STAYSOL FR

22.

SUN OIL COMPANY

SUNSAFE F

23.

TOWER OIL COMPANY

SAFOIL ANTI-WEAR HYD. FLUID

24.

WYNN OIL COMPANY

HYDRA-SAFE HEAVY MEDIUM

25.

LUBRICATION ENGINEERS

6455 MONOLEC FIRE-RESISTANT HYD. FLUID

26.

HYDROTEX

HY-GUARD

REV

A

ISHT 2

OF 2

" OBT AMERICA INC. DBT INVERT EMULSION HYDRAULIC FLUID

~I

SPEC 100-5

BI116171

EXTREME PRESSURE GEAR OIL (SAE 90) TYP -

LIMIT SAE GRADE

90

90

ISO VISCOSITY GRADE

320

320

VISCOSITY INDEX

ASTM 0-2270

95 MIN.

96

FLASH POINT

ASTM 0-92

420 MIN. (215·C.)

440

POUR POINT

ASTM 0-97

OT( -18·C)

+10

T1MKEN LOAD TEST

ASTM 0-2782

65#

FOUR BALL WEAR TEST

ASTM 0-2266

60 LBS. WELD 220 KG. POINT MIN. 0.5 MM SCAR DIAM.

0.30 WEAR SCAR

SSU @ 100T

720-1750 SEC.

1000 SEC.

SSU @ 210T

100-120 SEC.

119

CST @ 40·C CST @ 100·C

288/352 24

(20KG. 1800 RPM. 130T. 1 HOUR)

220 WELD POINT

VISCOSITY ASTM 0-445

FZG TEST

12

REV

•

A

ISHT 1

OF 2

OBT AMERICA INC.

DBT

EXTREME PRESSURE ?EAR Ol} SAE 90

~I

SPEC 100-6

BI116171

EXTREME PRESSURE GEAR OIL (SAE 90) LIST OF APPROVED SUPPLIERS INCLUSION IN THIS LIST MEANS ONLY THAT THE PRODUCT HAS BEEN EVALUATED FOR SATISFACTORY PERFORMANCE PROPERTIES. OIL COMPANIES WISHING TO BE INCLUDED IN THIS LISTING MUST FIRST SUBMIT SATISFACTORY RESULTS OF TESTS SHOWN ON SHEET 1 OF THIS SPECIFICATION. SUPPLIER

BRAND NAME

1.

AMOCO OIL CO

AMOCO PREMAGEAR EP 320

2.

GULF OIL

EP LUBRICANT HD 320

3.

MOBIL OIL CORP.

MOBIL GEAR 632

4.

CHEVRON U. S. A.

CHEVRON GEAR COMPOUND EP ISO 320

5.

SUN OIL COMPANY

SUNEP 320

6.

UNOCAL 76

EXTRA DUTY NL GEAR LUBE 6EP

7.

SHELL OIL COMPANY

OMALA 75

8.

CENTURY LUBRICATING OIL. INC.

HULBEST EP-6

9.

TEXACO. LUBRICANTS CO.

MEROPA 320

10.

EXXON

SPARTAN EP 320

11.

PENNZOIL

SUPER MAXOL EP 220 GEAR LUBE

12.

LUBRICATION ENGINEERS

605 ALMASOL VARI-PURPOSE GEAR LUBRICANT

13.

CONOCO INC.

GEAR OIL 320

14.

HYDROTEX

932 INDUSTRIAL GEAR LUBE

15.

PHILLIPS

PHILUBE ALL PURPOSE GEAR OIL 85W-90

16.

ATLANTIC RICHFIELD CO.

PENNANT NL S-1000

17.

CITIES SERVICE

CITGO EP COMPOUND 110

18.

PENNZOIL

PEN GEAR #320

19.

MINER OIL

GEAR OIL EP220

20.

TEXACO, LUBRICANTS CO.

TEXACO MULTIGEAR EP 80W-90

REV

A

ISHT 2

OF 2

" DBT AMERICA INC. DBT EXTREME PRESSURE GEAR Ol~ (SAE 90)

~I

SPEC 100-6

BI116171

HYDRAULIC AND GENERAL PURPOSE OIL MEDIUM-HEAVY/R&D INHIBITED

LIMIT

-TYP

ISO

61/75

68

ASTM GRADE

280/345

315

POUR POINT

ASTM 0-97

-15"F

0

FLASH POINT

ASTM 0-92

415"F MIN.

440

VISCOSITY

ASTM 0-88

SSU @ 100"F

283-347 SEC.

340

SSU @210"F

50-58 SEC.

55

VISCOSITY INDEX

90 MIN.

98

ASTM RUST TEST

PASS

PASS

REV

A

ISHT 1

OF 2

" DBl AMERICA INC" DBT HYDRAULIC AND GENERAL PURPOSE OIL MED.-HEAVY/R&O INHIBITED

~I

SPEC 100- 7

BI116171

HYDRAULIC AND GENERAL PURPOSE OIL MEDIUM-HEAVY/R&O INHIBITED LIST OF APPROVED SUPPLIERS INCLUSION IN THIS LIST MEANS ONLY THAT THE PRODUCT HAS BEEN EVALUATED FOR SATISFACTORY PERFORMANCE PROPERTIES. OIL COMPANIES WISHING TO BE INCLUDED IN THIS LISTING MUST FIRST SUBMIT SATISFACTORY RESULTS OF TESTS SHOWN ON SHEET 1 OF THIS SPECIFICATION. SUPPLIER

BRAND NAME

1.

AMOCO OIL CO

AMERICAN INDUSTRIAL OIL NO. 68

2.

GULF OIL

HARMONY 68

3.

MOBIL OIL CORP.

DTE HEAVY-MEDIUM

4.

CHEVRON U. S. A.

CHEVRON TURBINE OIL ISO 68 OR CHEVRON MACHINE OIL R&O ISO 68

5.

SUN OIL COMPANY

SUNVIS 754

6.

UNOCAL 76

UNAX RX68 OR TURBINE OIL 68

7.

SHELL OIL COMPANY

TURBO 68

8.

CENTURY LUBRICATING OIL, INC.

CENTRAULIC R & 0 68

9.

TEXACO, LUBRICANTS CO.

REGAL OIL R & 0 N-68

10.

EXXON

TRESSTIC 68

11.

PENNZOIL

PENNZBELL RO 68

12.

LUBRICATION ENGINEERS

6120 MONOLEC TURBINE OIL

13.

CONOCO INC.

DETOL R & 0 68 OR TURBINE OIL 68

14.

HYDROTEX

SYSTEMS 1, SYSTEM 5K 68

15.

ATLANTIC RICHFIELD CO.

DURO 5.315

16.

CITIES SERVICE

CITGO PACEMAKER A/W68

17.

MINERS OIL

HYDRAULIC OIL AW68

18.

TEXACO, LUBRICANTS CO.

TDH 1893

REV

A

ISHT 2

OF 2

" DBT AMERICA INC. DBT HYDRAULIC AND GENERAL PURPOSE OIL MED. -HEAVY/R&O INHIBITED

~I

SPEC 100-7

BI116171

HYDRAULIC AND GENERAL PURPOSE OIL MEDIUM-HEAVY/R&O INHIBITED

LIMIT -

TYP -

ISO VG

135/165

150

SAE GRADE

40

40

ASTM GRADE

700

700

POUR POINT

ASTM D-97

O°F (-18°C.)

+5

FLASH POINT

ASTM D-92

435°F MIN

470

VISCOSITY CST 40° C

ASTM D-88 135/165

CST 100 F

14.5

SSU @ 100°F

630°-720°F

755

SSU @210T

60°-70°F

78

90 MIN

98

PASS

PASS

VISCOSITY INDEX

ASTM D-2270

ASTM RUST TEST

A

.

&

B

REV

"

A

ISHT 1

OF 2

DBT AMERICA INC.

DBT HYDRAULIC AND GENERAL PURPOSE OIL MED. -HEAVY/R&O INHIBITED

~I

SPEC 100-8

BI116171

HYDRAUIC AND GENERAL PURPOSE OIL HEAVY/R & 0 INHIBITED LIST OF APPROVED SUPPLIERS INCLUSION IN THIS LIST MEANS ONLY THAT THE PRODUCT HAS BEEN EVALUATED FOR SATISFACTORY PERFORMANCE PROPERTIES. OIL COMPANIES WISHING TO BE INCLUDED IN THIS LISTING MUST FIRST SUBMIT SATISFACTORY RESULTS OF TESTS SHOWN ON SHEET 1 OF THIS SPECIFICATION. SUPPLIER

BRAND NAME

1.

AMOCO OIL CO

AMERICAN INDUSTRIAL OIL NO. 150

2.

GULF OIL

HARMONY 150

3.

MOBIL OIL CORP.

DTE OIL EX. HEAVY

4.

CHEVRON U. S. A.

CHEVRON MACHINE OIL AW ISO 150M OR CHEVRON MACHINE OIL R&O ISO 150

5.

SUN OIL COMPANY

SUNVIS 961

6.

UNOCAL 76

UNAX RX 700 OR TURBINE OIL 700

7.

SHELL OIL COMPANY

TURBO 150

8.

CENTURY LUBRICATING OILS, INC.

CENTRAULIC R & 0

9.

ATLANTIC RICHFIELD CO.

DURO 600 OR S-700

10.

TEXACO, LUBRICANTS CO.

REGAL OIL R & 0

1 1.

EXXON

TERESSTIC 150

12.

PENNZOIL

PENNZBELL RO 150

13.

CITIES SERVICE

CITGO PACEMAKER 150

14.

LUBRICATION ENGINEERS

6405 MONOLEC TURBINE OIL

15.

CONOCO INC.

DECTOL R & 0 76

16.

HYDROTEX

SYSTEM 1 150, SYSTEM 5K 150

17.

PHILLIPS

MAGNUS OILS 700

18.

MINERS OIL

ISO 150

150

150

REV

"

A

ISHT 2

OF 2

DBT AMERICA INC.

DBT HYDRAULIC AND GENERAL PURPOSE OIL MED. - HEAVY/R&O INHIBITED

~I

SPEC 100-8

BI116171

WORM GEAR LUBRICANT (COMPOUNDED CYLINDER OIL)

A.G.MA STD. 250.03

8A COMPOUNDED

A.G.M.A. #8 COMPOUNDED VISCOSITY SSU @ 100T

4171-5098 SEC. 5000-5883

SSU @ 210'F.

190-250 SEC.

CTS @ 40'C.

312/748

CTS @ 100'C.

37.3

VISCOSITY INDEX ASTM D-2270

90 MIN.

90

40'F

35

3-10%

6%

POUR POINT

ASTM D-97

ACIDLESS TALLOW COMPOUND

215

REV

•

A

ISHT 1

OF 2

DBT AMERICA INC.

DBT

WORM GEAR LUBRICANT (COMPOUNDED CYLINDER OIL)

~I

SPEC 100-9

BI116171

WORM GEAR LUBRICANT (COMPOUNDED CYLINDER OIL) LIST OF APPROVED SUPPLIERS INCLUSION IN THIS LIST MEANS ONLY THAT THE PRODUCT HAS BEEN EVALUATED FOR SATISFACTORY PERFORMANCE PROPERTIES. OIL COMPANIES WISHING TO BE INCLUDED IN THIS LISTING MUST FIRST SUBMIT SATISFACTORY RESULTS OF TESTS SHOWN ON SHEET 1 OF THIS SPECIFICATION. SUPPLIER

BRAND NAME

1.

AMOCO OIL CO

CYLINDER OIL NO.

2.

MOBIL OIL CORP.

EXTRA HECLA SUPER CYLINDER OIL

3.

CHEVRON U. S. A.

CHEVRON CYLINDER OIL W ISO 1000

4.

SUN OIL COMPANY

SUN STEAM CYLINDER OIL

5.

UNOCAL 76

WORM GEAR LUBE 250 OR STEVALC

6.

CENTURY LUBRICATING OILS. INC.

GARWAL 680

7.

ATLANTIC RICHFIELD CO.

MODOC 195

8.

TEXACO. LUBRICANTS CO.

650 T CYLINDER OIL 1000

9.

EXXON

CYLESSTIC TK - 1000

10.

PENNZOIL

CYLINDER OIL

11 .

CONOCO INC.

INCA OIL 1000

1000

#1000

REV

A

ISHT 2

OF 2

" DBT AMERICA INC. DBT WORM GEAR LUBRICANT (COMPOUNDED CYLINDER OIL)

~I

SPEC 100-9

BI116171

LIGHT GEAR OIL (SAE 40 MOTOR OIL) SPEC 100-10 HYFILM

MUST MEET THREE OF THE FOLLOWING SPECS;

1.

MIL-L-2104 MOST RECENT PUBLICATION

2.

CAT - TO-2 OR REPLACEMENT

3.

ALLISON C-3 OR REPLACEMENT

OIL SHALL BE FREE OF E.P. ADDITIVES VISCOSITY AT 100'F AT 210'F AT 40'C AT 100'C

SUS 650-850 69-82

CST 780 72-84 126-161 13-16

150 13.0-16.0

VISCOSITY INDEX

92-102

103

ASH ZINC

.94-1.0 .10-.14

1.0 0.14

REV

A

"

ISHT 1

OF 2

DBT AMERICA INC.

DBT LIGHT GEAR OIL (SAE 40 MOTOR OIL)

~I

SPEC 100-10

BI116171

SYNTHETIC EP GEAR LUBRICANTS ISO VG

ASTM 0-2422

A.G.M.A. STD. 250.04

220 5EP

VISCOSITY cST @ 40'C.

ASTM 0-445

220

cST @ 100'C.

ASTM 0-445

23.0

SUS @ 40'C.

ASTM 0-216

1020

SUS @ 100'C.

ASTM 0-2161

111

VISCOSITY INOEX, MIN.

ASTM 0-2270

124

FLASH POINT

ASTM 0-92

460'F

POUR POINT

ASTM 0-97

-35'F

GRAVITY

ASTM 0-1298

30.8

TIMKEN OK LOAO

ASTM 0-2782

70

FZG PASS STAGES

ASTM 0-IN51354

12

FOUR BALL EP, WELO POINT, KG

ASTM 0-2783

250

FOUR BALL EP, LWI

ASTM 0-2783

54

FOUR BALL WEAR, mm

ASTM 0-4172

20 KG, 1800 RPM 54 C, 1 HR

0.25

40 KG,M 1200 RPM, 75 C, 1 HR

0.38

RUST TEST

ASTM 0-665 A/B

PASS

COPPER CORROSION

ASTM 0-130

10

OEMULSIBILITY

ASTM 0-2711

FREE WATER, ml EMULSION, ml WATER IN OIL, %

83 <1 <1

U.S. STEEL 224 SPECIFICATION

PASS

AGMA 250.04 SPECIFICATION

PASS

238'C

REV

"

-37'C

A

ISHT 1

OF 2

DBT AMERICA INC.

DBT

~l

SYNTHETIC EP GEAR LUBRICANTS

SPEC 100-11

BI116171

SYNTHETIC EP GEAR LUBRICANTS LIST OF APPROVED SUPPLIERS INCLUSION IN THIS LIST MEANS ONLY THAT THE PRODUCT HAS BEEN EVALUATED FOR SATISFACTORY PERFORMANCE PROPERTIES. OIL COMPANIES WISHING TO BE INCLUDED IN THIS LISTING MUST FIRST SUBMIT SATISFACTORY RESULTS OF TESTS SHOWN ON SHEET 1 OF THIS SPECIFICATION. SUPPLIER 1.

CENTURY LUBRICANTS CO.

BRAND NAME SYNTHETIC EP GEAR LUBRICANTS

REV

•

A

ISHT 2

OF 2

DBT AMERICA INC.

OBT SYNTHETIC EP GEAR LUBRICANTS

~I

SPEC 100-11

1

-

-

L-.l-- _ _

~-.I-:-1'

I

__

1...,..1...-1

~

m

I~

--l--l I

+ --

I

MI ==-r-==

HHH

I

I

H

H

~

~

~ !! I

I

H

!I

2 1

SHAFT END CAP POWER BASE WELD'T. POWER BASE WELD'T. COUPlING,1140T10 FALK,L.S.

COUPlING,FALK 1420HFDD20,H.S. GUARD,COUPLING H.S. MOTOR RETURN ROLL ASS'Y

HEX HD. CAP SCREW FLAT WASHER

443432X5 443431X10 443431X15 43834X120 442451X6 442146X3 85879X109 442451X5 490172X1 88924X25 442146X4 S1-14C-36 S6-14 S5-14 S9-HC

3 4 5 6 7 8 9 10 11

12

13 14 15 16 17

HEX NUT

LOCK WASHER

I

o

SHT 1

OF 1

OST AMERICA INC.

A

16

16

16

16

1

2

2

1

2

2

1

1

2

2

443431X5

DRIVE SECTION ASSEMBLY

"

DBT

REV

REDUCER,LK BELT C-280-12VS-LC-2-20

REDUCER,LK BELT C-280-12VS-RC-1-20

GUARD,COUPLING L.S.

PULLEY SHAFT ASS'y.

443460X1

2

1

FRAME WELD'T.

443431X6

NO. REOD.

1

DESCRIPTION

PART NO.

PC NO.

BI116171