Cat 330D MH C5K Excavator Electrical + Hydraulic System Schematic Manual - PDF DOWNLOAD

Page 1

Component Locations Part Number

Description

RENR9918-01 November 2007

Machine Schematic Location Location

Accumulator As - Hydraulic (HCR)

225-3394

1

E-1

Accumulator Gp - Hydraulic (Pilot Oil)

164-6981

2

C-8

Block

185-0488

3

D-5

Block

201-9379

4

D-7

Connector

257-2980

5

F-1

Control Gp - Joystick (LH)

259-7763

6

C-4

Control Gp - Joystick (RH)

FLUID POWER SYMBOLS BASIC COMPONENT SYMBOLS

MAIN AUX.

PUMP or MOTOR

AA

259-7762

7

C-3

Cylinder - Boom

Note A

8

F-5

Cylinder - Grapple

Note A

9

D-3

Cylinder - Hydraulic Cab Riser

Note A

10

F-2

Cylinder - Stick

Note A

11

F-3 , F-4

Filter & Valve Gp - Pilot (Hydraulic)

158-8987

12

A-6

Filter Gp - Oil (Case Drain)

289-8194

13

A-6

Filter Gp - Oil (Hydraulic Generator)

289-8194

14

B-6

Filter Gp - Oil (Hydraulic Return)

188-4140

15

B-7

Generator Gp - Hydraulic (Attachment)

273-6546

16

D-4

Manifold Gp - Control (Pilot Oil)

215-5037

17

B-7

Motor Gp - Fan

242-6776

18

A-8

Motor Gp - Swing

266-7922

19

F-8

Motor Gp - Travel (Left)

271-6376

20

F-7

Motor Gp - Travel (Right)

271-6376

21

F-6

Pump Gp - (Auxiliary) (Grapple & Generator)

274-7930

22

C-6

Pump Gp - Piston (Hydraulic Fan)

259-0815

23

B-6

Pump Gp - Piston (Main)

283-6116

24

C-6

BB

15

CC

TWO POSITION

HYDRAULIC PNEUMATIC ENERGY TRIANGLES

ATTACHMENT

LINE RESTRICTION VARIABLE and PRESSURE COMPENSATED

VALVE PORTS

TWO-WAY

THREE POSITION

PUMP: VARIABLE and PRESSURE COMPENSATED

2-SECTION PUMP

VALVES

VALVE ENVELOPES

ONE POSITION

LINE RESTRICTION (FIXED)

RESTRICTION

PRESSURE COMPENSATION

LINE RESTRICTION (VARIABLE)

SPRING (ADJUSTABLE)

VARIABILITY

CONTROL VALVES

SPRING

FLUID CONDITIONER

FOUR-WAY

THREE-WAY

CONTROL VALVES

CHECK VALVES

AB

AB

SOS P T SHIFTED POSITION

P T NORMAL POSITION

167-3466

25

B-5

Switch As - Pressure (Generator Pump)

131-9203

26

D-4

Swivel Gp

234-4440

27

E-7

Valve - Shutoff (Cab Manual Lowering)

232-7226

28

F-2

Valve As - Check (HCR)

257-2891

29

E-2

Valve Gp - (Stop Valve, Stick In & Boom Up) (Attachment)

255-7879

30

A-5

Valve Gp - Check (Oil Cooler Bypass) (RCV)

190-7745

31

B-8

Valve Gp - Control (Hydraulic Cab Riser, Rotator) (MPV)

285-1745

32

E-1

Valve Gp - Control (Reverse Flow)

234-4624

33

A-8

Valve Gp - Flow Control (Boom Cylinder Decompression) (GFRV)

168-0712

34

D-3

Valve Gp - Load Control (Boom Lowering, Drift Reduction, Relief) (LT) (RT)

263-1962

35

F-5 , F-4

Valve Gp - Load Control (Hydraulic Cab Riser Lowering) (LCV)

185-1247

36

E-1

Valve Gp - Load Control (Stick Lowering Control) (LT) (RT)

202-9264

37

F-4 , F-3

Valve Gp - Main Control

310-0235

38

D-5

Valve Gp - Manual (Boom Lower)

270-5692

39

F-5

Valve Gp - Pilot (Travel)

270-5947

40

B-5

Valve Gp - Pressure Reducing (Boom, Swing Priority)

232-4102

41

C-7

Valve Gp - Pressure Reducing (HCR Speed Reduction Valve)

257-2892

42

D-1

Valve Gp - Relief (Line)

255-5661

43

D-6

Valve Gp - Shutoff (Cab Manual Lowering)

226-9860

44

F-1

Valve Gp - Shuttle

185-0462

45

B-4

Valve Gp - Shuttle (Swing Pilot)

259-7732

46

C-8

Valve Gp - Solenoid (Heavy Lift)

121-6303

47

C-7

Valve Gp - Solenoid (Negative Flow Control, Proportional Reducing Valve)

171-0188

48

C-5

Valve Gp - Solenoid (Reversing Fan)

242-6880

49

A-7

Valve Gp - Solenoid (Work Tool, 4-Function)

259-7429

50

D-1

Valve Gp - Swing Cushion (Fine Swing)

158-9090

51

F-8

Valve Gp - Travel Counterbalance (Left)

204-2819

52

E-7

Valve Gp - Travel Counterbalance (Right)

204-2819

53

E-6

SHUTTLE

SPRING LOADED

BASIC SYMBOL

PILOT CONTROLLED

FLUID STORAGE RESERVOIRS

DD

Switch As - Pressure (Action Input, Fore Boom)

INFINITE POSITION

VENTED

330D Material Handler Hydraulic System

12

RETURN ABOVE FLUID LEVEL

PRESSURIZED

RETURN BELOW FLUID LEVEL

MEASUREMENT

PRESSURE

ROTATING SHAFTS

FLOW

TEMPERATURE

UNIDIRECTIONAL

BIDIRECTIONAL

COMBINATION CONTROLS

C5K1-UP SOLENOID or MANUAL

SOLENOID

SERVO

SOLENOID and PILOT or MANUAL

SOLENOID and PILOT

DETENT

THERMAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER

MANUAL SHUTOFF

GENERAL MANUAL

PILOT CONTROL SYMBOLS

RELEASED PRESSURE

EXTERNAL RETURN

INTERNAL RETURN

SPRING LOADED

24

LINES CROSSING

HYDRAULIC PUMPS

FIXED DISPLACEMENT

HYDRAULIC AND PNEUMATIC CYLINDERS

LINES JOINING

VARIABLE DISPLACEMENT NON-COMPENSATED

UNIDIRECTIONAL

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

INTERNAL SUPPLY PRESSURE

COMPLETE

SINGLE ACTING

DOUBLE ACTING

INTERNAL PASSAGEWAYS

HYDRAULIC MOTORS

VARIABLE DISPLACEMENT NON-COMPENSATED

SPRING

REMOTE SUPPLY PRESSURE

CROSSING AND JOINING LINES

GAS CHARGED

FIXED DISPLACEMENT

PEDAL

SIMPLIFIED

ACCUMULATORS

23

PUSH BUTTON

FLOW IN ONE DIRECTION

TWO POSITION

THREE POSITION

INFINITE POSITIONING

PARALLEL FLOW

CROSS FLOW

FLOW ALLOWED IN EITHER DIRECTION

With Hydraulic Cab Riser

MAIN PUMP & PILOT FILTER

Printed in U.S.A.

© 2007 Caterpillar All Rights Reserved

1 31

Electrical Symbols Table

25

32 28 36

5

Hydraulic Symbols (Electrical)

45

6

7 G

25 40 3

44

4

30 38

23

11

24

50

38

Transducer (Fluid)

Transducer (Gas / Air)

M

Generator

Electric Motor

37

8 35

Pressure Switch (Adjustable)

Pressure Switch

41 43

Electrical Wire

Temperature Switch

EE

46 47

Electrical Symbols (Electrical)

39

22 23

22

24

FF

8 35

T

Temperature Symbol

Pressure Symbol

Level Symbol

Flow Symbol

GG 25 34

21

42 48

53

50

12

2

19

27

Wire Number Identification Codes

14

13 17 51

16

15 49

26

Electrical Schematic Example

HH

4

1

10

5

12 13

38 41

29

36

39

15 31

43 46

32

Current Standard

Current Standard Harness identification code This example indicates wire 135 in harness "AG".

Wire Circuit Number Identification

17 3

Hydraulic Schematic Example

Wire Color

325-AG135 PK-14 325-PK Circuit Identification Number

14

6

16 26

7

Wire Color

Wire Gauge

Previous Standard

VIEW OF THE PUMP COMPARTMENT

Wire Color

Wire

325-PK-14

18 22

B

25 40

23 24

Circuit Number Identification

44

33

VALVE GP - 4 FUNCTION WORK TOOL

25 34 42 48 50

Tap Locations Pressure, Sampling, and Sensor

2 20 21 52 53

17 30

28

19 27 51

8 35

25 45

11 37

47 49

Tap Number

Schematic Location

AA

Drive Pump Delivery Pressure

B-8

BB

Power Shift Pressure

B-8

CC

Idler Pump Delivery Pressure

B-3

DD

Pilot Pressure

A-3

EE

Grapple Rotate CW Pressure

B-2

FF

Grapple Rotate CCW Pressure

A-2

GG

Hydraulic Cab Riser Up Pressure

A-4

HH

Hydraulic Cab Riser Down Pressure

B-2

Hydraulic Oil Sampling Port

A-4

SOS

MACHINE COMPONENT LOCATIONS

Description

A

Wire Gauge (EXAMPLE VALVE)

(Dimensions: 39 inches x 28 inches)

33 52

10

30 Page,

29

RENR9918-01

18 20


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